Science.gov

Sample records for hardened steel balls

  1. Hardening treatment of friction surfaces of ball journal bearings

    NASA Astrophysics Data System (ADS)

    Gorlenko, A. O.; Davidov, S. V.

    2016-04-01

    The article presents the technology of finishing plasma hardening by the application of the multi-layer nanocoating Si-O-C-N system to harden the friction surfaces of the ball journal bearings. The authors of the paper have studied the applied wear-resistant anti-friction coating tribological characteristics, which determine the increase in wear resistance of the ball journal bearings.

  2. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  3. Bouncing steel balls on water

    NASA Astrophysics Data System (ADS)

    de Podesta, Michael

    2007-09-01

    The 'skimming' of stones on water is a subject of perennial fascination for children and adults alike. In this article I describe the construction of an apparatus for safely and reproducibly demonstrating a similar phenomenon: the bouncing of 25 mm diameter steel balls from a water surface. The 'bouncing' is technically known as a ricochet and the article recounts the use of the effect in the Second World War in the 'Dam Busting' air raids of 1943. A number of calculations are made which allow an estimate of the projectile speed and energy, and the use of simple experimental techniques for validating these estimates is suggested. The role of spin is discussed, and a literature review collates the available empirical and theoretical results concerning the incident angle and speed for successful ricochet of spinning and non-spinning projectiles.

  4. Strain hardening of steel EP836

    SciTech Connect

    Lyadskaya, A.A.; Lappa, R.M.; Spuskanyuk, V.Z.

    1986-03-01

    The authors investigate the effect of different combinations of cold hydraulic pressing and heat treatment on the physical and mechanical properties of steel EP836 (03N17K10V10MT), containing 0.03% C, 16-17% Ni, 10-11.5% Co, 9.5-11.5% W, 1% Ti, 1% Mo, and 0.15% A1. Deformation of the unaged steel resulted in insignificant hardening without a decrease in plasticity; this agrees with the results of investigations of other steels of this class.

  5. Laser Surface Hardening of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Jin, Yajuan; Li, Zhuguo; Qi, Kai

    2014-09-01

    The study investigates laser surface hardening in the AISI 1045 steel using two different types of industrial laser: a high-power diode laser (HPDL) and a CO2 laser, respectively. The effect of process parameters such as beam power, travel speed on structure, case depth, and microhardness was examined. In most cases, a heat-affected zone (HAZ) formed below the surface; a substantial increase in surface hardness was achieved. In addition, big differences were found between the hardened specimens after HPDL surface hardening and CO2 laser surface hardening. For HPDL, depths of the HAZ were almost equal in total HAZ o, without surface melting. For CO2 laser, the depths changed a lot in the HAZ, with surface melting in the center. To better understand the difference of laser hardening results when use these two types of laser, numerical (ANSYS) analysis of the heat conduction involved in the process was also studied. For HPDL method, a rectangular beam spot and uniform energy distribution across the spot were assumed, while for CO2 laser, a circular beam spot and Gaussian energy distribution were assumed. The results showed that the energy distribution variety altered the thermal cycles of the HAZ dramatically. The rectangular HPDL laser beam spot with uniform energy distribution is much more feasible for laser surface hardening.

  6. Irradiation hardening of reduced activation martensitic steels

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Morimura, T.; Narui, M.; Matsui, H.

    1996-10-01

    Irradiation response on the tensile properties of 9Cr2W steels has been investigated following FFTF/MOTA irradiations at temperatures between 646 and 873 K up to doses between 10 and 59 dpa. The largest irradiation hardening accompanied by the largest decrease in the elongation is observed for the specimens irradiated at 646 K at doses between 10 and 15 dpa. The irradiation hardening appears to saturate at a dose of around 10 dpa at the irradiation temperature. No hardening but softening was observed in the specimens irradiated at above 703 K to doses of 40 and 59 dpa. Microstructural observation by transmission electron microscope (TEM) revealed that the dislocation loops with the a<100> type Burgers vector and small precipitates which were identified to be M 6C type carbides existed after the irradiation at below 703 K. As for the void formation, the average size of voids increased with increasing irradiation temperature from 646 to 703 K. No voids were observed above 703 K. Irradiation softening was attributed to the enhanced recovery of martensitic structure under the irradiation. Post-irradiation annealing resulted in hardening by the annealing at 673 K and softening by the annealing at 873 K.

  7. Precipitation hardening in 350 grade maraging steel

    SciTech Connect

    Viswanathan, U.K. . Radiometallurgy Div.); Dey, G.K. . Metallurgy Division); Asundi, M.K. )

    1993-11-01

    Evolution of microstructure in 350 grade commercial maraging steel has been examined. In the earlier stages of aging, the strengthening phases are formed by the heterogeneous precipitation, and these phases have been identified as intermetallic compounds of the Ni[sub 3] (Ti, Mo) and Fe[sub 2]Mo types. The kinetics of precipitation are studied in terms of the activation energy by carrying out isothermal hardness measurements of aged material. The mechanical properties in the peak-aged and overaged conditions were evaluated and the flow behavior examined. The overaging behavior of the steel has been studied and the formation of austenite of different morphologies identified. The crystallography of the austenite has been examined in detail. From the microstructural examination of peak-aged and deformed samples, it could be inferred that the dislocation-precipitate interaction is by precipitate shearing. Increased work hardening of the material in the overaged condition was suggestive of looping of precipitates by dislocations.

  8. Ultimate bending capacity of strain hardening steel pipes

    NASA Astrophysics Data System (ADS)

    Chen, Yan-fei; Zhang, Juan; Zhang, Hong; Li, Xin; Zhou, Jing; Cao, Jing

    2016-04-01

    Based on Hencky's total strain theory of plasticity, ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material, the simplified analytical solution is proposed as well. Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes. Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes. It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material. Thus, the ignorance of strain hardening effect, as commonly assumed in current codes, may underestimate the ultimate bending capacity of steel pipes. The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes, supports of offshore platforms and other tubular structural steel members.

  9. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  10. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  11. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  12. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  13. Description of full-range strain hardening behavior of steels.

    PubMed

    Li, Tao; Zheng, Jinyang; Chen, Zhiwei

    2016-01-01

    Mathematical expression describing plastic behavior of steels allows the execution of parametric studies for many purposes. Various formulas have been developed to characterize stress strain curves of steels. However, most of those formulas failed to describe accurately the strain hardening behavior of steels in the full range which shows various distinct stages. For this purpose, a new formula is developed based on the well-known Ramberg-Osgood formula to describe the full range strain hardening behavior of steels. Test results of all the six types of steels show a three-stage strain hardening behavior. The proposed formula can describe such behavior accurately in the full range using a single expression. The parameters of the formula can be obtained directly and easily through linear regression analysis. Excellent agreements with the test data are observed for all the steels tested. Furthermore, other formulas such as Ludwigson formula, Gardner formula, UGent formula are also applied for comparison. Finally, the proposed formula is considered to have wide suitability and high accuracy for all the steels tested. PMID:27563511

  14. Secondary hardening steel having improved combination of hardness and toughness

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  15. Hardenability of austenite in a dual-phase steel

    SciTech Connect

    Sarwar, M.; Priestner, R.

    1999-06-01

    A low-carbon, low-alloy steel was intercritically heat treated and thermomechanically processed to study the martensitic hardenability of austenite present. Rolling of the two-phase ({alpha} + {gamma}) microstructure elongated austenite particles and reduced their martensitic hardenability because the {alpha}/{gamma} interface where new ferrite forms during cooling was increased by the particle elongation. The martensite particles obtained in rolled material were also elongated or fibered in the rolling direction. Therefore, the thermomechanical processing of a two-phase ({alpha} + {gamma}) mixture has the detrimental effect of increasing the quenching power needed to yield a specific amount of martensite.

  16. Dynamic bake hardening of interstitial-free steels

    SciTech Connect

    Dehghani, K.; Jonas, J.J.

    2000-05-01

    Two types of dynamic strain aging (DSA) strengthening methods were investigated to determine their potentials for industrial use. They are referred to here as dynamic-static bake hardening (DSBH) and dynamic bake hardening (DBH). For this purpose, a 0.06 pct Ti interstitial-free (IF) steel was reheated to 900 C and cooled at 12 C/s to room temperature. It was then dynamically bake hardened in the temperature range 100 C to 250 C to strains of 2 to 8 pct at a strain rate of 10{sup {minus}3} s{sup {minus}1}. The tensile properties were determined before and after these treatments. It was found that the occurrence of DSA during dynamic baking led to significant increases in work-hardening rate as well as in the final strength. The results indicate that, for a given solute carbon level, the dynamically and then statically aged samples have higher strengths than those that are bake hardened in the conventional way.

  17. The Technology of Mould Steel for Online Pre-hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Dongmei; Liu, Guoyong; Li, Mouwei; Zhang, Shaojun; Bian, Xinxiao; Wanglin; Quan, Wang; Dai, Jinguo; Xubin; Wei, Chaocheng; Cai, Lijuan; Liu, Zuofeng; Gong, Shichuang; An, Zhengang

    This article describes a production method of mould steel pre-hardening, and focus on the advantage of this method, The technical core of method is the variable frequency and variable amplitude pulse uniform high-precision temperature control, which achieved by using strong-medium-weak water cooling, gas-water cooling and gas mist cooling composite cooling control technology. Optimizing the cooling rate path is a good method of optimizing quenched organization and structure.

  18. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  19. Surface hardening of steel by laser and electron beam. (Latest citations from Metadex). Published Search

    SciTech Connect

    1996-08-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  20. Surface hardening of steel by laser and electron beam. (Latest citations from METADEX). Published Search

    SciTech Connect

    Not Available

    1994-09-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined. (Contains a minimum of 93 citations and includes a subject term index and title list.)

  1. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  2. Theoretical Study of the Oxidation Behavior of Precipitation Hardening Steel

    SciTech Connect

    Pistofidis, N.; Vourlias, G.; Chrissafis, K.; Psyllaki, P.

    2010-01-21

    The oxidation of precipitation hardening (PH) steels is a rather unexplored area. In the present work an attempt is made is made to estimate the kinetics of a PH steel. For this purpose specimens of the material under examination were isothermally heated at 850, 900 and 950 deg. C for 15 hr. Kinetics was based on TGA results. During heating a thick scale is formed on the substrate surface, which is composed by different oxides. The layer close to the substrate is compact and as a result it impedes corrosion. The mathematical analysis of the collected data shows that the change of the mass of the substrate per unit area versus time is described by a parabolic law.

  3. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    NASA Astrophysics Data System (ADS)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  4. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  5. A phenomenological model for bake hardening in minimal carbon steels

    NASA Astrophysics Data System (ADS)

    Das, Sourav; Nath Mohanty, Omkar; Brat Singh, Shiv

    2014-06-01

    The essence of bake hardening is to exploit the classical strain ageing in a positive way to increase the strength of the formed steel sheets used in outer body panel of a passenger car during the paint-baking operation. A new model that takes into account the strengthening contributions from Cottrell atmosphere and precipitate formation has been developed in the present work. The model predicts the increase in strength as a function of the amount of free solute C (calculated as a function of the annealing temperature), the amount of deformation, ageing temperature and time. The model predictions have been found to agree quite well with the experimental results; the individual contributions of Cottrell atmosphere and precipitation strengthening have been quantified.

  6. Analysis of fracture toughness of explosion-hardened martensitic steel

    NASA Astrophysics Data System (ADS)

    Moskvitina, L. V.

    2015-10-01

    In this work we study a shift of the following nonlinear states: tempering + abatement + 10 GPa shock loading + welding thermocycle. As a result the self-organized HAZ metal structure with elements of self-similarity on different scales is found. The fractal analysis shows how formed defects affect the HAZ metal hardness of 14H2GMR steel with the martensitic structure of static fracture. The statistical analysis of stereometric parameters of fracture shows a higher energy intensity of static fracture in specimens treated by explosion. The multifractal analysis reveals hardness of the grid dislocation structure induced by explosion in the air-hardening zone. The homogeneity of the dislocation structure related to carbides increases the resistance of HAZ metal of static fracture.

  7. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  8. Calculation of residual stresses induced during laser quench-hardening of steel

    SciTech Connect

    Shishkovskii, I.V.

    1992-06-01

    We present a theoretical and numerical analysis of the quasi-stationary uncoupled problem of thermoelastic-plasticity with the goal of estimating the amount of residual stress in steel after laser quench-hardening. 18 refs., 3 figs.

  9. Strain-hardening in nano-structured single phase steels: mechanisms and control.

    PubMed

    Bouaziz, O; Barbier, D

    2012-11-01

    The detrimental effect of grain size refinement on the strain hardening is highlighted in single phase steels. A physical based approach for understanding the underlying mechanisms is presented. In order to overcome this limitation a promising metallurgical route exploiting the thermal stability of mechanically induced twins in austenitic steels has been successfully applied to a stainless grade confirming the opportunity to get nano-structured alloys exhibiting high yield stress with high strain-hardening. PMID:23421275

  10. On the Decomposition of Martensite During Bake Hardening of Thermomechanically Processed TRIP Steels

    SciTech Connect

    Pereloma, E. V.; Miller, Michael K; Timokhina, I. B.

    2008-01-01

    Thermomechanically processed (TMP) CMnSi transformation-induced plasticity (TRIP) steels with and without additions of Nb, Mo, or Al were subjected to prestraining and bake hardening. Atom probe tomography (APT) revealed the presence of fine C-rich clusters in the martensite of all studied steels after the thermomechanical processing. After bake hardening, the formation of iron carbides, containing from 25 to 90 at. pct C, was observed. The evolution of iron carbide compositions was independent of steel composition and was a function of carbide size.

  11. Deformation and strain hardening of different steels in impact dominated systems

    SciTech Connect

    Rojacz, H.; Mozdzen, G.; Winkelmann, H.

    2014-04-01

    Strain hardening is a common technique to exploit the full potential of materials in diverse applications. Single impact studies were performed to evaluate work hardening effects of different steels, correlated to their deformation at different energy and momentum levels. Three different steels were examined regarding their forming behavior and their tendency to strain harden in impact loading conditions, revealing different intensities of hardness increase, deformation and coinciding microstructural changes. Detailed studies in the deformed zone such as micro hardness mappings were performed to reveal the materials hardness increase in the deformed zones. Additionally high resolution scanning electron microscopy (HRSEM) supported by electron backscatter diffraction (EBSD) was used to determine microstructural changes. Results indicate, that the influence of different velocities/strain rates at constant energy levels cannot be neglected for the strain hardening behavior of steels and provide data for a better control of the hardness increase in impact dominated materials fabrication operations. - Highlights: • Deformation and strain hardening behaviour of three different steels. • Influence of impact energies and momenta on the strain hardening. • Hardness increase and depth controllable by momentum and energy.

  12. A real-time surface inspection system for precision steel balls based on machine vision

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ji; Tsai, Jhy-Cherng; Hsu, Ya-Chen

    2016-07-01

    Precision steel balls are one of the most fundament components for motion and power transmission parts and they are widely used in industrial machinery and the automotive industry. As precision balls are crucial for the quality of these products, there is an urgent need to develop a fast and robust system for inspecting defects of precision steel balls. In this paper, a real-time system for inspecting surface defects of precision steel balls is developed based on machine vision. The developed system integrates a dual-lighting system, an unfolding mechanism and inspection algorithms for real-time signal processing and defect detection. The developed system is tested under feeding speeds of 4 pcs s‑1 with a detection rate of 99.94% and an error rate of 0.10%. The minimum detectable surface flaw area is 0.01 mm2, which meets the requirement for inspecting ISO grade 100 precision steel balls.

  13. Direct Resistance Joule Heating of Al-10 pct Si-Coated Press Hardening Steel

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; Choi, Won Seok; Cho, Yeol Rae; De Cooman, Bruno C.

    2016-06-01

    Various rapid heating methods have been developed to increase the productivity of press hardening steel. One of these methods is direct resistance Joule heating. This heating method results in the melting of the surface coating and the formation of a persistent liquid trail as a result of the high thermal conductivity and low melting temperature of the Al-10 pct Si alloy coating. This can be addressed by an alloying preheating treatment prior to the press hardening process.

  14. Direct Resistance Joule Heating of Al-10 pct Si-Coated Press Hardening Steel

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; Choi, Won Seok; Cho, Yeol Rae; De Cooman, Bruno C.

    2016-03-01

    Various rapid heating methods have been developed to increase the productivity of press hardening steel. One of these methods is direct resistance Joule heating. This heating method results in the melting of the surface coating and the formation of a persistent liquid trail as a result of the high thermal conductivity and low melting temperature of the Al-10 pct Si alloy coating. This can be addressed by an alloying preheating treatment prior to the press hardening process.

  15. Progress in through-hardening bearing steels: User`s experience

    SciTech Connect

    Furumura, K.; Abe, T.; Murakami, Y.

    1998-12-31

    This paper introduces a material technology relating to longer life bearings made of through-hardening steel. Efforts to improve steel cleanliness led to the development of a more reliable through-hardening steel (SAE 52100). The authors have succeeded in mass-producing extremely purified steel (EP steel) in collaboration with a steel maker. Among the rolling contact fatigue (RCF) life tests under clean lubrication conditions, only one bearing had accidentally failed substantially earlier than all the rest. This earlier failure was at about 1/20 of the L10 life, so that it introduced a large deviation into the Weibull distribution. It was not due to surface originated flaking from a small dent. This extremely earlier failure was believed to be subsurface originated flaking from a large non-metallic inclusion. Under clean lubrication conditions, the large non-metallic inclusions exert a more harmful impact on RCF life than small indentations. Therefore, original evaluation methods of non-metallic inclusions for practical bearing applications, especially from the view point of particle size distribution, have been developed. Since Japanese bearing manufacturers have moved forward with overseas local production due to the recent economic situation, it has been necessary to define the lower limits of permissible bearing steels. Therefore, the permissible limits about cleanliness for bearing steels were studied. Consequently, successful local procurement of almost all bearing steels has been achieved. By changing the chemical composition of SAE 52100, a new low cost through-hardening steel was developed. This steel was a non-soaking steel which was produced by controlling the primary large carbides and the heat-treatment condition of spheroidized annealing. The performance of bearings made of this steel is equivalent to that of the conventional bearing steel.

  16. Strain hardening during mechanical twining and dislocation channeling in irradiated 316 stainless steels

    SciTech Connect

    Byun, Thak Sang; Hashimoto, Naoyuki

    2007-01-01

    Localized deformation mechanisms and strain-hardening behaviors in irradiated 316 and 316LN stainless steels were investigated, and a theoretical model was proposed to explain the linear strain-hardening behavior during the localized deformation. After low temperature irradiation to significant doses the deformation microstructure changed from dislocation tangles to channels or to mechanical twins. It was also observed that irradiation hardening straightened gliding dislocations and increased the tendency for forming pileups. Regardless of these microstructural changes, the strain-hardening behavior was relatively insensitive to the irradiation. This dose-independent strain-hardening rate resulted in dose independence of the true stress parameters such as the plastic instability stress and true fracture stress. In the proposed model, the long-range back stress was formulated as a function of the number of pileup dislocations per slip band and the number of slip bands in a grain. The calculation results confirmed the experimental observation that strain-hardening rate was insensitive to the change in deformation mechanism because the long-range back stress hardening became as high as the hardening by tangled dislocations.

  17. New steels and methods for induction hardening of bearing rings and rollers

    SciTech Connect

    Ouchakov, B.K.; Shepeljakovsky, K.Z.

    1998-12-31

    The new method of through-surface hardening (TSH) of bearing rings and rollers was developed and used in Russia and former USSR. The principles of the method include the use of special steels of low or controlled hardenability, through-the-section induction of furnace heating and intense quenching of the parts by water stream in special devices. Due to the low hardenability of applied steels, the bearing rings and rollers have high-strength martensitic surface layer, combined with a core strengthened with a troostite and sorbite structure. High compressive residual stresses are formed in the martensitic surface layers. For a long time TSH has been successfully used for inner rings of bearings for railway car boxes, large rings and rollers of bearings for cement furnaces and rolling mills. Recently TSH was used for hollow rollers of railway bearings. For bearing rings made of SAE 52100 type high-carbon, chromium-alloyed steel a new method of low-deformation hardening was developed. The method is based on self-calibration of the rings during the quenching process and is intended for through hardening by induction heating and quenching by rapidly moved water stream.

  18. Regression relations for estimating the mechanical properties of steels subjected to solid-solution hardening

    NASA Astrophysics Data System (ADS)

    Protopopov, E. A.; Val'ter, A. I.; Protopopov, A. A.; Malenko, P. I.

    2015-07-01

    An approach is proposed to obtain regression relations to estimate the mechanical properties of steels subjected to solid-solution hardening. The applicability of the developed approach is shown for hot-rolled sheet austenitic iron-nickel and nickel alloys after quenching, toughened low-alloy structural steels with a sorbite structure in the case of full hardenabilty, sheet corrosion-resistant ferritic steels after softening heat treatment, and corrosion-resistant austenitic steels after austenitization. The derived regression relations serve as the basis for correcting the chemical composition of a metal melt to ensure the required level of the mechanical properties of ready products by controlling the degree of solid-solution hardening.

  19. Ramberg-Osgood strain-hardening characterization on an ASTM A302-B steel

    SciTech Connect

    James, L.A.

    1995-11-01

    Many elastic-plastic fracture mechanisms analysis procedures require knowledge of the true stress versus true strain response of the material being analyzed. The most common strain-hardening relationship employed is of the form first proposed by Ramberg and Osgood. Here, the Ramberg-Osgood strain-hardening exponents and coefficients are characterized for an unirradiated ASTM A302-B steel over a wide range of temperatures from {minus}129 to 260 C. The strain-hardening exponent increases only slightly with temperature over this range, while the coefficient decreases with increasing temperature. Tensile specimens irradiated to 0.002, 0.029, and 0.046 dpa exhibited significant increases in the strain-hardening exponent with increasing neutron irradiation level.

  20. Influence of laser hardening and resulting microstructure on fatigue properties of carbon steels

    SciTech Connect

    Cerny, I.; Fuerbacher, I.; Linhart, V.

    1998-06-01

    Cylindrical specimens of a CSN 12050 carbon steel, equivalent to the UNS G 10420 steel, with two different initial microstructures, normalized and heat treated, were surface processed without melting by a 2.5 kW, CO{sub 2} laser to study the effects of laser-beam hardening and resulting microstructure on fatigue properties and mechanisms. Two configurations of circumferential laser passes were made, resulting in one and three separate surface hardened lines, respectively. Fatigue resistance was studied using alternating bend tests. A detailed metallographic study and x-ray measurements of surface stresses were carried out. It was shown that the laser beam hardening under different conditions either reduced or slightly improved the fatigue life.

  1. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    NASA Astrophysics Data System (ADS)

    Sushanthi, Neethi; Maity, Joydeep

    2014-12-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter ( D u) to diameter of steel bar ( D) ratio with diameter of the steel bar ( D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  2. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    NASA Astrophysics Data System (ADS)

    Sushanthi, Neethi; Maity, Joydeep

    2014-09-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter (D u) to diameter of steel bar (D) ratio with diameter of the steel bar (D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  3. Finite-Element Simulation of Conventional and High-Speed Peripheral Milling of Hardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    A finite-element model (FEM) with the flow stress and typical fracture is used to simulate a hard machining process, which before this work could not adequately represent the constitutive behavior of workpiece material that is usually heat treated to hardness levels above 50 Rockwell C hardness (HRC). Thus, a flow stress equation with a variation in hardness is used in the computer simulation of hard machining. In this article, the influence of the milling speed on the cutting force, chip morphology, effective stress, and cutting temperature in the deformation zones of both conventional and high-speed peripheral milling hardened mold steel is systematically studied by finite-element analysis (FEA). By taking into consideration the importance of material characteristics during the milling process, the similar Johnson-Cook’s constitutive equation with hardened mold steel is introduced to the FEM to investigate the peripheral milling of hardened mold steel. In comparison with the experimental data of the cutting force at various cutting speeds, the simulation result is identical with the measured data. The results indicate that the model can be used to accurately predict the behavior of hardened mold steel in both conventional and high-speed milling.

  4. Cyclic Material Properties Test to Determine Hardening/Softening Characteristics of HY-80 Steel

    SciTech Connect

    S.C. Hodge; J.M. Minicucci; T.F. Trimble

    2003-04-30

    The Cyclic Material Properties Test was structured to obtain and provide experimental data for determining cyclic hardening/softening characteristics of HY-80 steel. The inelastic strain history data generated by this test program and the resulting cyclic stress-strain curve will be used to enhance material models in the finite element codes used to perform nonlinear elastic-plastic analysis.

  5. Fatigue Hardening Behavior of 1.5 GPa Grade Transformation-Induced Plasticity-Aided Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sugimoto, Koh-Ichi; Hojo, Tomohiko

    2016-04-01

    Low cycle fatigue hardening/softening behavior of a 0.2 pct C-1.5 pct Si-1.5 pct Mn-1.0 pct Cr-0.2 pct Mo-0.05 pct Nb transformation-induced plasticity (TRIP)-aided steel consisting of a wide lath martensite structure matrix and a narrow lath martensite-metastable retained austenite mixture was investigated. The steel exhibited notable fatigue hardening in the same way as TRIP-aided bainitic ferrite steel, although conventional martensitic steel such as SCM420 steel with the same tensile strength exhibited fatigue softening. The considerable fatigue hardening of this steel is believed to be associated mainly with the compressive internal stress that results from a difference in flow stress between the matrix and the martensite-austenite-like phase, with a small contribution from the strain-induced transformation and dislocation hardenings.

  6. Finite Element Analysis of Deformation Due to Ball Indentation and Evaluation of Tensile Properties of Tempered P92 Steel

    NASA Astrophysics Data System (ADS)

    Barbadikar, Dipika R.; Ballal, A. R.; Peshwe, D. R.; Mathew, M. D.

    2015-08-01

    Ball indentation (BI) technique has been effectively used to evaluate the tensile properties with minimal volume of material. In the present investigation, BI test carried out on P92 steel (9Cr-0.5Mo-1.8W), using 0.76 mm diameter silicon nitride ball indenter was modeled using finite element (FE) method and analyzed. The effect of test temperature [300 K and 923 K (27 °C and 650 °C)], tempering temperature [1013 K, 1033 K, and 1053 K (740 °C, 760 °C, and 780 °C)], and coefficient of friction of steel (0.0 to 0.5) on the tensile strength and material pile-up was investigated. The stress and strain distributions underneath the indenter and along the top elements of the model have been studied to understand the deformation behavior. The tensile strength was found to decrease with increase in tempering and test temperatures. The increased pile-up around the indentation was attributed to the decrease in strain hardening exponent ( n) with increase in the test temperature. The pile-up height determined from profilometry studies and FE analysis as well as the load depth curve from BI and FE analysis was in agreement. The maximum strain location below the indentation changes with the test temperature. Stress-strain curves obtained by conventional tensile, BI test, and representative stress-strain concepts of FE model were found exactly matching.

  7. Magnetic and mechanical properties of Cu (75 wt%) - 316L grade stainless steels synthesized by ball milling and annealing

    NASA Astrophysics Data System (ADS)

    Mondal, Bholanath; Chabri, Sumit; Sardar, Gargi; Bhowmik, Nandagopal; Sinha, Arijit; Chattopadhyay, Partha Protim

    2015-05-01

    Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350-750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu.

  8. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-06-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength (σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  9. Effects of residual stress on irradiation hardening in stainless steels

    NASA Astrophysics Data System (ADS)

    Okubo, N.; Miwa, Y.; Kondo, K.; Kaji, Y.

    2009-04-01

    Effects of residual stress on irradiation hardening were studied in advance for predicting irradiation assisted stress corrosion cracking. The specimens of SUS316 and SUS316L with several % plastic strains, which correspond to weld residual stress, were prepared by bending and keeping deformation under irradiation. Ion irradiations of 12 MeV Ni 3+ were performed at 330, 400 and 550 oC to 45 dpa. No bended specimen was simultaneously irradiated with the bended specimen. The residual stress was estimated by X-ray residual stress measurements before and after the irradiation. The micro-hardness was measured by using nanoindenter. The residual stress did not relax even for the case of the higher temperature aging at 500 oC for the same time of irradiation. The residual stress after ion irradiation up to high dpa, however, relaxed at these experimental temperatures. The irradiation hardening of stressed specimen was obviously lower than that of un-stressed one in case of SUS316L irradiated at 300 oC to 12 dpa.

  10. Case-hardening medium carbon steel for tough and long life bearing under severe lubrication conditions

    SciTech Connect

    Furumura, Kyozaburo; Murakami, Yasuo; Abe, Tsutomu

    1998-12-31

    It is known these days that case-hardening bearings have a longer life than through-hardening ones under severe lubrication conditions (i.e., mixing-in of foreign particles in the lubrication oil). To explain this fact, the authors first presented the mechanism of stress relaxation at the debris dent edge. According to test results, it was found that both retained austenite and hardness are the most important factors for a longer life material. Such material has a longer life even under boundary lubrication conditions. Since a sufficient EHL oil film does not form under boundary lubrication conditions, metal contact occurs. The resulting damage is called peeling and it decreases the bearing life. To realize ideal case hardening material for bearings, a new carbo-nitride heat treatment has been developed. Normally, it is extremely difficult to obtain a sufficient case depth using a traditional carbo-nitride heat treatment process. As an alternate, medium carbon steel was studied. The application of newly developed medium carbon steel has not only proved to make the creation of a sufficient case depth easier, but also provided economic benefits. Based on results from testing both the dimensional stability and fracture toughness, newly developed medium carbon steel can be used for case-hardening bearings.

  11. Deformation behavior in reactor pressure vessel steels as a clue to understanding irradiation hardening.

    SciTech Connect

    DiMelfi, R. J.; Alexander, D. E.; Rehn, L. E.

    1999-10-25

    In this paper, we examine the post-yield true stress vs true strain behavior of irradiated pressure vessel steels and iron-based alloys to reveal differences in strain-hardening behavior associated with different irradiating particles (neutrons and electrons) and different alloy chernky. It is important to understand the effects on mechanical properties caused by displacement producing radiation of nuclear reactor pressure steels. Critical embrittling effects, e.g. increases in the ductile-to-brittle-transition-temperature, are associated with irradiation-induced increases in yield strength. In addition, fatigue-life and loading-rate effects on fracture can be related to the post-irradiation strain-hardening behavior of the steels. All of these properties affect the expected service life of nuclear reactor pressure vessels. We address the characteristics of two general strengthening effects that we believe are relevant to the differing defect cluster characters produced by neutrons and electrons in four different alloys: two pressure vessel steels, A212B and A350, and two binary alloys, Fe-0.28 wt%Cu and Fe-0.74 wt%Ni. Our results show that there are differences in the post-irradiation mechanical behavior for the two kinds of irradiation and that the differences are related both to differences in damage produced and alloy chemistry. We find that while electron and neutron irradiations (at T {le} 60 C) of pressure vessel steels and binary iron-based model alloys produce similar increases in yield strength for the same dose level, they do not result in the same post-yield hardening behavior. For neutron irradiation, the true stress flow curves of the irradiated material can be made to superimpose on that of the unirradiated material, when the former are shifted appropriately along the strain axis. This behavior suggests that neutron irradiation hardening has the same effect as strain hardening for all of the materials analyzed. For electron irradiated steels, the

  12. Prediction of Phase Transformation and Hardness Distribution of AISI 1045 Steel After Spot Continual Induction Hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Shengxiao; Wang, Zhou; Qin, Xunpeng; Mao, Huajie; Gao, Kai

    2015-10-01

    An numerical and experimental study of spot continual induction hardening (SCIH) for AISI 1045 steel was carried out to gain a better understanding of this non-stationary and transverse flux induction hardening treatment. The SCIH device was set up by assembling the single-turn coil inductor to a five-axis cooperating computer numerical control system. The influence of inductor velocity, input current, and quenching medium on temperature field was estimated via the SCIH model, and the simulated micro-hardness and microstructure were validated by experimental verification. The heating delay phenomenon appearing in the SCIH process had been analyzed.

  13. Surface modification of titanium using steel slag ball and shot blasting treatment for biomedical implant applications

    NASA Astrophysics Data System (ADS)

    Arifvianto, Budi; Suyitno; Mahardika, Muslim

    2013-08-01

    Surface modification is often performed using grit or shot blasting treatment for improving the performances of biomedical implants. The effects of blasting treatments using steel slag balls and spherical shots on the surface and subsurface of titanium were studied in this paper. The treatments were conducted for 60-300 s using 2-5 mm steel slag balls and 3.18 mm spherical shots. The surface morphology, roughness, and elemental composition of titanium specimens were examined prior to and after the treatments. Irregular and rough titanium surfaces were formed after the treatment with the steel slag balls instead of the spherical shots. The former treatment also introduced some bioactive elements on the titanium surface, but the latter one yielded a harder surface layer. In conclusion, both steel slag ball and shot blasting treatment have their own specialization in modifying the surface of metallic biomaterials. Steel slag ball blasting is potential for improving the osseointegration quality of implants; but the shot blasting is more appropriate for improving the mechanical properties of temporary and load bearing implants, such as osteosynthesis plates.

  14. Short-term hot-hardness characteristics of five case hardened steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.; Zaretsky, E. V.

    1975-01-01

    Short-term hot-hardness studies were performed with carburized and hardened AISI 8620, CBS 1000, CBS 1000M, CBS 600, and Vasco X-2 steels. Case and core hardness measurements were made at temperatures from 294 to 811 K (70 to 1000 F). The data were compared with data for high-speed tool steels and AISI 52100. The materials tested can be ranked as follows in order of decreasing hot-hardness retention: (1) Vasco X-2; equivalent to through-hardened tool steels up to 644 K (700 F) above which Vasco X-2 is inferior; (2) CBS 1000, (3) CBS 1000M; (4) CBS 6000; better hardness retention at elevated temperatures than through-hardened AISI 52100; and (5) AISI 8620. For the carburized steels, the change in hardness with temperature of the case and core are similar for a given material. The short-term hot hardness of these materials can be predicted with + or - 1 point Rockwell C.

  15. Influence of explosive density on mechanical properties of high manganese steel explosion hardened

    NASA Astrophysics Data System (ADS)

    Hu, Xiaoyan; Shen, Zhaowu; Liu, Yingbin; Liu, Tiansheng; Wang, Fengying

    2013-12-01

    The explosion hardening tests of high manganese steel were carried out by using two kinds of explosives of the same composition but different density, respectively. The detonation velocities were tested and the relevant mechanical properties were studied. The results show that the stronger single impulse acting on the specimen, the more hardness of surface increases and the more impact toughness decreases. Compared with the explosive of 1.48 g/cm3 density, the hardness, elongation rate, and impact toughness of the sample for triple explosion with explosive of 1.38 g/cm3 density are larger at the same hardening depth. In addition, the tensile strength of the sample for triple explosion with density of 1.38 g/cm3 is higher from the surface to 15 mm below the surface hardened.

  16. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  17. Nondestructive evaluation of residual stresses in case hardened steels by magnetic anisotropy measurements

    NASA Astrophysics Data System (ADS)

    Lo, C. C. H.

    2012-05-01

    This paper reports on a recent study aimed at developing the stress-induced magnetic anisotropy (SMA) technique for characterizing residual stresses in case hardened steel components. The results of SMA measurements performed on flat induction hardened steel discs with different case depths confirm the feasibility of detecting principal stress axes by measuring the angular variation of magnetic permeability. The permeability signals along the principal axes were found to vary monotonically with the residual stresses measured by XRD, but the signals are in general smaller for samples with a larger case depth. The magnetomechanical properties of the martensitic case and ferritic/pearlitic core of the induction hardened sample were studied by measuring magnetostriction curves from strip samples that were cut from the case and core regions, respectively. The case strip shows a significantly lower magnetostriction than the core strip, indicating a weaker stress dependence of magnetic properties for the martensitic case than for the ferritic/pearlitic bulk of the case hardened samples.

  18. Hardening and microstructural evolution of A533b steels irradiated with Fe ions and electrons

    NASA Astrophysics Data System (ADS)

    Watanabe, H.; Arase, S.; Yamamoto, T.; Wells, P.; Onishi, T.; Odette, G. R.

    2016-04-01

    Radiation hardening and embrittlement of A533B steels is heavily dependent on the Cu content. In this study, to investigate the effect of copper on the microstructural evolution of these materials, A533B steels with different Cu levels were irradiated with 2.4 MeV Fe ions and 1.0 MeV electrons. Ion irradiation was performed from room temperature (RT) to 350 °C with doses up to 1 dpa. At RT and 290 °C, low dose (<0.1 dpa) hardening trend corresponded with ΔH ∝ (dpa)n, with n initially approximately 0.5 and consistent with a barrier hardening mechanism, but saturating at ≈0.1 dpa. At higher dose levels, the radiation-induced hardening exhibited a strong Cu content dependence at 290 °C, but not at 350 °C. Electron irradiation using high-voltage electron microscopy revealed the growth of interstitial-type dislocation loops and enrichment of Ni, Mn, and Si in the vicinities of pre-existing dislocations at doses for which the radiation-induced hardness due to ion irradiation was prominent.

  19. Effect of strain rate on bake hardening response of BH220 steel

    NASA Astrophysics Data System (ADS)

    Das, Anindya; Tarafder, Soumitro; Sivaprasad, S.; Chakrabarti, Debalay

    2015-09-01

    This study aims at understanding the bake hardening ability of ultra low carbon BH220 steel at different strain rates. The as-received material has been pre-strained to four different levels and then deformed in tension under (a) as pre-strained state and (b) after baking at 170 ∘C for 20 minutes, at three different strain rates of 0.001, 0.1 and 100/s. In both the conditions, yield stress increased with pre-strain and strain rate, but bake hardening ability was found to decrease when strain rate was increased. The strain rate sensitivity of the material was also found to decrease with bake hardening. Generation of dislocation forests and their subsequent immobility during baking treatment enables them to act as long range obstacles during further deformation. At higher strain rates, less amount of dislocations are produced which can interact with themselves and produce hardening, because of which bake hardening ability and the strain rate drops. A dislocation based strengthening model, as proposed by Larour et al. 2011 [7], was used to predict the yield stress values obtained at different conditions. The equation produced excellent co-relation with the experimental data.

  20. Discrete Particle Model for Deformation of Assemblies of Steel Balls Under Extension: Application to Sandbox Models

    NASA Astrophysics Data System (ADS)

    Bibee, M. A.; Calantoni, J.; Sclater, J. G.

    2005-05-01

    Experiments on sandboxes provide a useful tool for understanding the deformation of both sedimentary sequences and the continental crust. Boerner and Sclater (1992) have shown that the deformation under extension of assemblies of steel balls can reproduce many of the basic features of these experiments. We use a discrete particle model (DPM) to simulate previously performed physical experiments, which consisted of extending close-packed assemblies of steel balls placed on a rubber sheet attached to moveable boundaries. Steel balls are modeled with spherical elements in the DPM where normal and tangential forces generated at contact points are modeled with springs and friction, respectively. The simulations allow for a quantitative examination of the displacement and rotation of each steel ball as well as provide estimates of the contact forces between them. We perform a suite of simulations to explore the behavior of the model due to variations in the material properties of the balls and rate of extension of the assembly. Qualitative visual analysis shows that the simulations reproduce the qualitative features from the physical experiments such as dilation, rotation, and fault formation. Our success in matching most of the major features of the experiment indicates that the DPM may have a real future in improving our understanding of the deformation of both sedimentary sequences and the continental crust.

  1. Hardening of aged duplex stainless steels by spinodal decomposition.

    PubMed

    Danoix, F; Auger, P; Blavette, D

    2004-06-01

    Mechanical properties, such as hardness and impact toughness, of ferrite-containing stainless steels are greatly affected by long-term aging at intermediate temperatures. It is known that the alpha-alpha' spinodal decomposition occurring in the iron-chromium-based ferrite is responsible for this aging susceptibility. This decomposition can be characterized unambiguously by atom probe analysis, allowing comparison both with the existing theories of spinodal decomposition and the evolution of some mechanical properties. It is then possible to predict the evolution of hardness of industrial components during service, based on the detailed knowledge of the involved aging process. PMID:15233853

  2. Profiles of Material Properties in Induction-Hardened Steel Determined through Inversion of Resonant Acoustic Measurements

    SciTech Connect

    Johnson, W.L.; Kim, S.A.; Norton, S.J.

    2005-04-09

    Electromagnetic-acoustic measurements of resonant frequencies of induction-hardened steel shafts were used in an inverse calculation to determine parameters of the radial variations in the shear constant and density, including the effects of material variations and residual stress. Parameters determined for the profile of the shear constant were consistent with independent measurements on cut specimens and estimates of the acoustoelastic contribution. The profiles determined for material variations were close to those of the measured hardness.

  3. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  4. Revealing cyclic hardening mechanism of a TRIP steel by real-time in situ neutron diffraction

    SciTech Connect

    Yu, Dunji; An, Ke; Chen, Yan; Chen, Xu

    2014-01-01

    Real-time in situ neutron diffraction was performed on a transformation-induced plasticity (TRIP) steel under cyclic loading at room temperature. By Rietveld refinement and single peak analysis, the volume fraction and average stress estimates as well as dislocation density of individual phases (austenite and martensite phase) were derived. The results reveal that the volume fraction of martensite phase, instead of individual phase strengthening, should be accounted for the remarkable secondary cyclic hardening.

  5. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    NASA Astrophysics Data System (ADS)

    Aouafi, A.; Bouvier, S.; Gaspérini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-01

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  6. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    SciTech Connect

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-07

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  7. Effect of recrystallization on ion-irradiation hardening and microstructural changes in 15Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Ha, Yoosung; Kimura, Akihiko

    2015-12-01

    The effects of recrystallization on ion-irradiation hardening and microstructural changes were investigated for a 15Cr-ODS ferritic steel. Dual ion-irradiation experiments were performed at 470 °C using 6.4 MeV Fe3+ ions simultaneously with energy-degraded 1 MeV He+ ions. The displacement of damage at 600 nm depth from the specimen surface was 30 dpa. Nano-indentation test with Berkovich type indentation tip was measured by constant stiffness measurement (CSM) technique. Results from nano-indentation tests indicate irradiation hardening in ODS steels even at 470 °C, while it wasn't observed in reduced activation ferritic steel. Recrystallized ODS steel shows a larger irradiation hardening, which is considered to be due to the reduction of grain boundaries and interfaces of matrix/oxide particles. In 20% cold rolled ODS steel after recrystallization, both the hardening and bubble number density were lower than those of recrystallized ODS steel, suggesting that dislocations generated by cold rolling suppress bubble formation. Based on the estimation of irradiation hardening from TEM observation results, it is considered that the bubbles are not the main factor controlling ion-irradiation hardening.

  8. Long-term hot-hardness characteristics of five through-hardened bearing steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.

    1978-01-01

    Five vacuum-melted bearing steels tempered to various room temperature hardnesses: AISI 52100 and the tool steels AISI M-1, AISI M-50, Halmo, and WB-49 were studied. Hardness measurements were taken on AISI 52100 at room temperature and at elevated temperatures after soaking it at temperatures to 478 K (400 F) for as long as 1000 hours. Hardness measurements were also taken on the tool steels after soaking them at temperatures to 700 K (800 F) for as long at 1000 hours. None of the tool steel tempered during soaking and AISI 52100 did not temper when soaked at 366 K (200 F) for 1000 hours. However, AISI 52100 that was initially hardened to room temperature hardness of 62.5 or 64.5 lost hardness during the first 500 hours of the 1000-hour soak tests at temperatures greater than 394 K (250 F), but it maintained its hardness during the final 500 hours of soaking. Similarly, AISI 52100 initially hardened to room temperature hardness of 60.5 lost hardness during the first 500 hours of the 1000-hour soaking at temperatures greater than 422 K (300 F), but it maintained its hardness during the final 500 hours of soaking.

  9. A peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls.

    PubMed

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached. PMID:22574035

  10. A Peristaltic Micro Pump Driven by a Rotating Motor with Magnetically Attracted Steel Balls

    PubMed Central

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached. PMID:22574035

  11. Effect of carburized layer on rolling contact fatigue of 52100 ball bearing steel

    SciTech Connect

    Kotkowski, K.; Cegielski, H.; Przylecki, Z.

    1995-12-31

    Results of investigations of rolling contact fatigue life of 52100 ball bearing steel for two groups of specimens, carburized and non-carburized, are presented in the paper. A carburized layer improves the contact fatigue life ten times, when L{sub 10} lives are compared, or improves the fatigue strength by {approximately}18%, when load capacities are compared.

  12. Deep Drawing Simulation Of High And Ultrahigh Strength Steels Under Consideration Of Anisotropic Hardening

    SciTech Connect

    Roll, Karl; Faust, Alexander; Kessler, Lutz

    2007-05-17

    In today's sheet metal forming simulation, most attention is paid to yield loci functions, which describe the anisotropy of the material in yielding. The coefficients, defining the shape of the yield locus in these functions are usually fitted at a certain level of plastic work and are then valid for the whole range of plastic deformation. Modern high and ultrahigh strength steels, especially those with induced plasticity, may often exhibit only a very small anisotropy in yielding, but a severe anisotropy in work hardening for different loading conditions. This behavior can not be described by fitting the yield locus at a specific value of plastic deformation. An approach to take into account the anisotropic hardening of sheet metals is to provide different yield curves for several loading conditions and expand the yield locus dependent on the current form of load. By doing this, one can use a comparatively simple yield locus, like that of Hill from 1948, because all anisotropy is given by the different hardening curves. For the commercial FEM code LS DYNA the material model MATFEM Generalized Yield is available as a user subroutine, which supports this approach. In this paper, forming simulation results of different yield loci are compared with experimental results. The simulations were carried out in LS-DYNA with the Barlat 89 and 2000 yield loci and isotropic hardening and with the GenYld model combining a Hill 48 yield locus and anisotropic hardening. The deep drawing experiments were conducted on a hydraulic press, measuring binder and punch forces. The deformation of the sheet was measured by optical grid analysis. A comparison of the simulated and measured plastic strains shows that using a model including anisotropic hardening can produce better results than the usage of a complex yield locus but isotropic hardening for the examined materials. This might be interesting for e.g. spring back simulations. By combining a simple yield locus with anisotropic

  13. The microstructure of neutron irradiated type-348 stainless steel and its relation to creep and hardening

    NASA Astrophysics Data System (ADS)

    Thomas, L. E.; Beeston, J. M.

    1982-06-01

    Annealed type-348 stainless steel specimens irradiated to 33 to 39 dpa at 350°C were examined by transmission electron microscopy to determine the cause of pronounced irradiation creep and hardening. The irradiation produced very high densities of 1-2 nm diameter helium bubbles, 2-20 nm diameter faulted (Frank) dislocation loops and 10 nm diameter precipitate particles. These defects account for the observed irradiation hardening but do not explain the creep strains. Too few point defects survive as faulted dislocation loops for significant creep by the stress-induced preferential absorption (SIPA) mechanism and there are not enough unfaulted dislocations for creep by climb-induced glide. Also, the irradiation-induced precipitates are face-centred cubic G-phase (a niobium nickel suicide), and cannot cause creep. It is suggested that the irradiation creep occurs by a grain-boundary movement mechanism such as diffusion accomodated grain-boundary sliding.

  14. Hardness depth profiling of case hardened steels using a three-dimensional photothermal technique

    NASA Astrophysics Data System (ADS)

    Qu, Hong; Wang, Chinhua; Guo, Xinxin; Mandelis, Andreas

    2010-03-01

    A method of retrieving thermophysical depth profiles of continuously inhomogeneous materials is presented both theoretically and experimentally using the three-dimensional (3-D) photothermal radiometry. A 3-D theoretical model suitable for characterizing solids with arbitrary continuously varying thermophysical property depth profiles and finite (collimated or focused) laser beam spotsize is developed. A numerical fitting algorithm to retrieve the thermophysical profile was demonstrated with three case hardened steel samples. The reconstructed thermal conductivity depth profiles were found to be well anti-correlated with microhardness profiles obtained with the conventional indenter method.

  15. Reverse-Martensitic Hardening of Austenitic Stainless Steel upon Up-quenching

    NASA Astrophysics Data System (ADS)

    Sato, Kiminori; Guo, Defeng; Li, Xiaohong; Zhang, Xiangyi

    2016-08-01

    Reverse-martensitic transformation utilizing up-quenching was demonstrated for austenitic stainless steel. Up-quenching was done following the stress-induced phase modification to martensite and then enrichment of the body-centered-cubic ferrite. Transmission-electron-microscopy observation and Vickers hardness test revealed that the reverse-martensitic transformation yields quench hardening owing to an introduction of highly-concentrated dislocation. It is furthermore found that Cr precipitation on grain boundaries caused by isothermal aging is largely suppressed in the present approach.

  16. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    SciTech Connect

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  17. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    NASA Astrophysics Data System (ADS)

    Bataev, I. A.; Golkovskii, M. G.; Losinskaya, A. A.; Bataev, A. A.; Popelyukh, A. I.; Hassel, T.; Golovin, D. D.

    2014-12-01

    In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron-graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron-graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  18. On the correlation between irradiation-induced microstructural features and the hardening of reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Lambrecht, M.; Meslin, E.; Malerba, L.; Hernández-Mayoral, M.; Bergner, F.; Pareige, P.; Radiguet, B.; Almazouzi, A.

    2010-11-01

    A correlation is attempted between microstructural observations by various complementary techniques, which have been implemented within the PERFECT project and the hardening measured by tensile tests of reactor pressure vessel steel and model alloys after irradiation to a dose of ˜7 × 10 19 n cm -2. This is done, using the simple hardening model embodied by the Orowan equation and applying the most suitable superposition law, as suggested by a parametric study using the DUPAIR line tension code. It is found that loops are very strong obstacles to dislocation motion, but due to their low concentration, they only play a minor role in the hardening itself. For the precipitates, the contrary is found, although they are quite soft (due to their very small sizes and their coherent nature), they still play the dominant role in the hardening. Vacancy clusters are important for the formation of both loops and precipitates, but they will play almost no role in the hardening by themselves.

  19. Evaluation of irradiation hardening of proton irradiated stainless steels by nanoindentation

    NASA Astrophysics Data System (ADS)

    Yabuuchi, Kiyohiro; Kuribayashi, Yutaka; Nogami, Shuhei; Kasada, Ryuta; Hasegawa, Akira

    2014-03-01

    Ion irradiation experiments are useful for investigating irradiation damage. However, estimating the irradiation hardening of ion-irradiated materials is challenging because of the shallow damage induced region. Therefore, the purpose of this study is to prove usefulness of nanoindentation technique for estimation of irradiation hardening for ion-irradiated materials. SUS316L austenitic stainless steel was used and it was irradiated by 1 MeV H+ ions to a nominal displacement damage of 0.1, 0.3, 1, and 8 dpa at 573 K. The irradiation hardness of the irradiated specimens were measured and analyzed by Nix-Gao model. The indentation size effect was observed in both unirradiated and irradiated specimens. The hardness of the irradiated specimens changed significantly at certain indentation depths. The depth at which the hardness varied indicated that the region deformed by the indenter had reached the boundary between the irradiated and unirradiated regions. The hardness of the irradiated region was proportional to the inverse of the indentation depth in the Nix-Gao plot. The bulk hardness of the irradiated region, H0, estimated by the Nix-Gao plot and Vickers hardness were found to be related to each other, and the relationship could be described by the equation, HV = 0.76H0. Thus, the nanoindentation technique demonstrated in this study is valuable for measuring irradiation hardening in ion-irradiated materials.

  20. Microstructure and Mechanical Behavior of 17-4 Precipitation Hardenable Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Rafi, H. Khalid; Pal, Deepankar; Patil, Nachiket; Starr, Thomas L.; Stucker, Brent E.

    2014-12-01

    The mechanical behavior and the microstructural evolution of 17-4 precipitation hardenable (PH) stainless steel processed using selective laser melting have been studied. Test coupons were produced from 17-4 PH stainless steel powder in argon and nitrogen atmospheres. Characterization studies were carried out using mechanical testing, optical microscopy, scanning electron microscopy, and x-ray diffraction. The results show that post-process heat treatment is required to obtain typically desired tensile properties. Columnar grains of smaller diameters (<2 µm) emerged within the melt pool with a mixture of martensite and retained austenite phases. It was found that the phase content of the samples is greatly influenced by the powder chemistry, processing environment, and grain diameter.

  1. Microstructure and Mechanical Behavior of 17-4 Precipitation Hardenable Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Rafi, H. Khalid; Pal, Deepankar; Patil, Nachiket; Starr, Thomas L.; Stucker, Brent E.

    2014-09-01

    The mechanical behavior and the microstructural evolution of 17-4 precipitation hardenable (PH) stainless steel processed using selective laser melting have been studied. Test coupons were produced from 17-4 PH stainless steel powder in argon and nitrogen atmospheres. Characterization studies were carried out using mechanical testing, optical microscopy, scanning electron microscopy, and x-ray diffraction. The results show that post-process heat treatment is required to obtain typically desired tensile properties. Columnar grains of smaller diameters (<2 µm) emerged within the melt pool with a mixture of martensite and retained austenite phases. It was found that the phase content of the samples is greatly influenced by the powder chemistry, processing environment, and grain diameter.

  2. Shaping of steel mold surface of lens array by electrical discharge machining with spherical ball electrode.

    PubMed

    Takino, Hideo; Hosaka, Takahiro

    2016-06-20

    We propose a method for fabricating a spherical lens array mold by electrical discharge machining (EDM) with a ball-type electrode. The electrode is constructed by arranging conductive spherical balls in an array. To fundamentally examine the applicability of the proposed EDM method to the fabrication of lens array molds, we use an electrode having a single ball to shape a lens array mold made of stainless steel with 16 spherical elements, each having a maximum depth of 0.5 mm. As a result, a mold surface is successfully shaped with a peak-to-valley shape accuracy of approximately 10 μm, and an average surface roughness of 0.85 μm. PMID:27409126

  3. Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Pradeep Kumar, M.

    2011-09-01

    Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

  4. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2010-03-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  5. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  6. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  7. Rolling-element fatigue life of silicon nitride balls. [as compared to that of steel, ceramic, and cermet materials

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    The five-ball fatigue tester was used to evaluate silicon nitride as a rolling-element bearing material. Results indicate that hot-pressed silicon nitride running against steel may be expected to yield fatigue lives comparable to or greater than those of bearing quality steel running against steel at stress levels typical rolling-element bearing application. The fatigue life of hot-pressed silicon nitride is considerably greater than that of any ceramic or cermet tested. Computer analysis indicates that there is no improvement in the lives of 120-mm-bore angular--contact ball bearings of the same geometry operating at DN values from 2 to 4 million where hot-pressed silicon nitride balls are used in place of steel balls.

  8. Transmission and scanning electron microscope study on the secondary cyclic hardening behavior of interstitial-free steel

    SciTech Connect

    Shih, Chia-Chang; Ho, New-Jin; Huang, Hsing-Lu

    2009-11-15

    Strain controlled fatigue experiment was employed to evaluate automotive grade interstitial-free ferrite steel. Hundreds of grains were examined by scanning electron microscope under electron channeling contrast image technique of backscattered electron image mode for comprehensive comparison of micrographs with those taken under transmission electron microscope. The cyclic stress responses clearly revealed that rapid hardening occurs at the early stage of cycling as a result of multiplication of dislocations to develop loop patches, dipolar walls and dislocation cells at various total strain amplitudes. After primary rapid hardening, stress responses varied from being saturated to further hardening according to dislocation structure evolution at various strain amplitudes. The fatigue failure was always accompanied with further hardening including secondary hardening. The corresponding dislocation structures with the three types of hardening behaviors are discussed. Once the secondary hardening starts, dislocation cells began to develop along grain boundaries in the low strain region and then extended into grain interiors as strain amplitudes increased and cycling went on. The secondary hardening rates were found to be directly proportional to their strain amplitudes.

  9. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    NASA Astrophysics Data System (ADS)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  10. Application of continuous casting steel 100Cr6 (SAE 52100) for bearing balls

    SciTech Connect

    Stahl, F.; Hirsch, Th.; Mayr, P.

    1998-12-31

    The objective of the investigation was to study the feasibility of applying continuous casting steel 100Cr6 (SAE 52100) for bearing balls. It was found that two of three continuous casted steel batches have longer or at least similar rolling contact fatigue lifetimes compared to one ingot casted batch. For one of the continuous casted batches, the rolling contact fatigue lifetime was 30% less. The micro- and macrostructure and the residual stresses below the surface of the balls were comparable. There is also no obvious difference between the four batches in the metallurgical parameters like contents of oxygen, titanium and sulfur as well as in the distribution of carbides and their network. The reason for the shorter lifetime of one batch finally was found to be due not to the continuous casting process itself. There was a difference in the cross section of the different casting moulds, and by this in the speed of solidification. As a consequence an increased segregation of alloying elements was observed. So the primary carbides of this batch were of bigger size and higher amounts have been detected within a larger cross section of the bloom. Finally the inferior distribution and size of carbides in the layers of maximum equivalent stress below the surface were found to be crack initiation points. The reduced lifetime of one batch therefore could be correlated to these metallurgical differences. It has been demonstrated that bearing balls made from continuous casted steel 100Cr6 (SAE 52100) have similar or better rolling contact fatigue lifetime than bearing balls made from ingot casted material. However, it is necessary to have minimal amounts of micro- and macro-inclusions as well as a homogeneous distribution of carbides, particularly in the main segregation areas. For that reason, the steel quality of every type of continuous casting machine has to be evaluated separately.

  11. Modelling of the effect of precipitates on work-hardening, ductility and impact behaviour of ferritic-martensitic Cr steels

    NASA Astrophysics Data System (ADS)

    Preininger, D.

    2002-12-01

    The effect of precipitates on work-hardening, tensile ductility and impact behaviour of carbon and high nitrogen martensitic 7-12Cr as well as particle strengthened ODS-(9-13)Cr steels have been analysed by models. A minimum of work-hardening and uniform strain generally appears around 600 °C at onset of dislocation recovery. Pronounced precipitation by increasing nitrogen and carbon content or additionally of fine Y 2O 3-particles distinctly increases work-hardening and uniform ductility. These, however, decrease with increasing strengthening but do not reach a visible level above 1500 MPa for ODS-steels at 20 °C. Minima of total elongation and fracture strain additionally appear in carbon and nitrogen martensitic steels around 300 °C where dynamic strain ageing occurs. Fracture strain and ductile upper shelf energy of Charpy tests in accordance with model predictions also decrease with increasing yield strength more strongly for ODS-steels due to their enhanced work-hardening and localized deformation. The strength-induced increase of ductile-to-brittle transition temperatures of ODS-steels is comparable to that observed by irradiation defect strengthening.

  12. Investigation of the Influence Factors on Distortion in Induction-Hardened Steel Shafts Manufactured from Cold-Drawn Rod

    NASA Astrophysics Data System (ADS)

    Dong, Juan; Epp, Jeremy; Rocha, Alexandre da Silva; Nunes, Rafael Menezes; Zoch, Hans Werner

    2016-02-01

    In this study, the distortion of steel shafts was investigated before and after induction hardening. Several essential influencing factors in the manufacturing process chain regarding cold drawing, cutting method, notches on the shafts, and induction hardening were analyzed by design of experiment (DoE). Further necessary examinations of microstructures, hardness profile, segregation of chemical composition, and residual stress state were conducted for understanding the distortion behavior. The results of the statistical analysis of the DoE showed that the drawing process is the most important factor influencing distortion. The surface hardening depth of induction hardening is the second main factor. The relationship between inhomogeneities in the work pieces and the distortion was finally discussed.

  13. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    NASA Astrophysics Data System (ADS)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  14. HAZ hardenability in welded C-Mn steels: The role of prior microstructure

    SciTech Connect

    Sarafinchin, D.; Patchett, B.M.

    1994-12-31

    The hardenability of the heat-affected zone (HAZ) in C-Mn steels is one of the primary influences on susceptibility to HAC in welded structures. Procedure control of HAZ hardness is based on the use of preheat and/or heat input to limit the peak HAZ hardness to 350--450 Hv10, depending on hydrogen level. Determination of procedural conditions depends on material thickness and carbon equivalent, but does not involve prior microstructure. This study investigated the influence of hot-rolled and normalized base metal microstructures on the level, development and location of peak hardness in steels of identical chemical composition. One heat of A516Gr70 steel in the hot-rolled condition was cut in two and one-half was normalized. This produced microstructures of differing grain size and pearlite coarseness. Gas tungsten arc welding (GTAW) fusion welds at two heat inputs (0.5 and 2.5 KJ/mm) were placed in each of the two base metals. Macro-and microhardness surveys and metallographic analysis were used o determine the location and level of HAZ hardness. Carbon gradients due to incomplete dissolution of cementite and lack of time for homogenization by diffusion cause significant differences in macro-and microhardness of HAZ constituents in A516Gr70 weld zones. Increased pearlite grain size, and to a lesser extent, pearlite lamellar thickness, produce martensitic zones of high hardness in hot-rolled A516Gr70 in two regions: at temperatures just over the A{sub 3} and at temperatures just over the A{sub 1}. Of the two, the region just over the A{sub 3} although removed from the fusion line, has the highest HAZ hardness and is most likely to be susceptible to HAC. Normalized steel is likely to be more resistant to HAC in the HAZ than hot-rolled steel of identical chemical composition.

  15. Hardening of Ti-coated 4145 steel following boron ion implantation

    NASA Astrophysics Data System (ADS)

    Knystautas, Emile J.; Singh, Amatjit; Fiseti, Michel

    Mechanically polished 4145 steel surfaces coated with a 400 Å layer of titanium were studied for surface hardening following implantation with boron ions. The steel surfaces overlaid with a titanium coating were implanted with 110 keV 11B ions to a constant dose of 10 17 ions/cm 2. The microhardness of the titanium-coated specimens was compared with that of implanted but uncoated 4145 steel specimens. In both cases an increase in microhardness of some 20% for 10 g loads was observed. Annealing characteristics were determined by carefully annealing the titanium-coated specimens at different temperatures and times in a vacuum of less than 10 -6 Torr. The optimum annealing condition was found to be 200°C for 5 h, which yielded a 48% increase in microhardness for a 5 g load, while no significant increase was observed at 150°C. On the other hand, annealing at higher temperature (350°C) resulted in a decrease in the microhardness for all loads.

  16. Assessment of the microstructure and torsional fatigue performance of an induction hardened vanadium microalloyed medium-carbon steel

    NASA Astrophysics Data System (ADS)

    Rothleutner, Lee M.

    Vanadium microalloying of medium-carbon bar steels is a common practice in industry for a number of hot rolled as well as forged and controlled-cooled components. However, use of vanadium microalloyed steels has expanded into applications beyond their originally designed controlled-cooled processing scheme. Applications such as transmission shafts often require additional heat-treatments such as quench and tempering and/or induction hardening to meet packaging or performance requirements. As a result, there is uncertainty regarding the influence of vanadium on the properties of heat-treated components, specifically the effect of rapid heat-treating such as induction hardening. In the current study, the microstructural evolution and torsional fatigue behavior of induction hardened 1045 and 10V45 (0.08 wt pct V) steels were examined. Torsional fatigue specimens specifically designed for this research were machined from the as-received, hot rolled bars and induction hardened using both scanning (96 kHz/72 kW) and single-shot (31 kHz/128 kW) methods. Four conditions were evaluated, three scan hardened to 25, 32, and 44 pct nominal effective case depths and one single-shot hardened to 44 pct. Torsional fatigue tests were conducted at a stress ratio of 0.1 and shear stress amplitudes of 550, 600, and 650 MPa. Physical simulations using the thermal profiles from select induction hardened conditions were conducted in the GleebleRTM 3500 to augment microstructural analysis of torsional fatigue specimens. Thermal profiles were calculated by a collaborating private company using electro-thermal finite element analysis. Residual stresses were evaluated for all conditions using a strain gage hole drilling technique. The results showed that vanadium microalloying has an influence on the microstructure in the highest hardness region of the induction-hardened case as well as the total case region. Vanadium microalloyed conditions consistently exhibited a greater amount of non

  17. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  18. Tensile flow and work-hardening behavior of a Ti-modified austenitic stainless steel

    SciTech Connect

    Sivaprasad, P.V.; Venugopal, S.; Venkadesan, S.

    1997-01-01

    The flow-stress data of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel in the temperature range 300 to 1,023 K was analyzed in terms of Ludwigson and Voce equations. The parameters of these equations were critically examined with respect to the effect of Ti/C ratio and test temperature. It was found that the Ludwigson equation described the flow behavior adequately up to the test temperature of 923 K, whereas the Voce equation could be employed in the full temperature range. The peaks/plateaus observed in the variation of these parameters as a function of temperature in the intermediate temperature range have been identified as one of the manifestations of dynamic strain aging (DSA). Also, the variation of these parameters with temperature clearly could bring out the different domains of DSA observed in this alloy. The work-hardening analysis of the flow-stress data revealed that in the DSA regime, the onset of stage III hardening is athermal.

  19. An exhaustive model for the laser hardening of hypo eutectoid steel

    NASA Astrophysics Data System (ADS)

    Fortunato, Alessandro; Orazi, Leonardo; Cuccolini, Gabriele; Ascari, Alessandro

    2013-02-01

    This article presents an exhaustive mathematical model for the simulation of hypo-eutectoid carbon steel trans- formations during laser hardening. The proposed model takes into consideration all the the phenomena involved in the process with particular attention to implementing easy mathematical formulas in order to optimize the trade-o between the accuracy of the predicted results and the computational times. The proposed model calculates the 3D thermal eld occurring into the workpiece and predicts the microstructural evolution of the target material exploiting an original approach based on the de nition of thermodynamic thresholds. Several parameters and phenomena are taken into consideration in order to accurately simulate the process: laser beam characteristics, scanning strategy of the target and tempering e ect due to mutually interacting beam trajecto- ries.

  20. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    SciTech Connect

    Pawel, Steven J; Hsu, Julia

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  1. Pulsed-laser atom probe studies of a precipitation hardened maraging TRIP steel.

    PubMed

    Dmitrieva, O; Choi, P; Gerstl, S S A; Ponge, D; Raabe, D

    2011-05-01

    A precipitation hardened maraging TRIP steel was analyzed using a pulsed laser atom probe. The laser pulse energy was varied from 0.3 to 1.9 nJ to study its effect on the measured chemical compositions and spatial resolution. Compositional analyses using proximity histograms did not show any significant variations in the average matrix and precipitate compositions. The only remarkable change in the atom probe data was a decrease in the ++/+ charge state ratios of the elements. The values of the evaporation field used for the reconstructions exhibit a linear dependence on the laser pulse energy. The adjustment of the evaporation fields used in the reconstructions for different laser pulse energies was based on the correlation of the obtained cluster shapes to the TEM observations. No influence of laser pulse energy on chemical composition of the precipitates and on the chemical sharpness of their interfaces was detected. PMID:21215524

  2. Studies on Chip Control in Turning by Partially Laser Hardening of Carbon Steel

    NASA Astrophysics Data System (ADS)

    Lin, Yongchuan; Tanaka, Ryutaro; Hosokawa, Akira; Kusano, Takahiko; Ueda, Takashi

    This study deals with the chip control in turning by in-situ laser heat treatment of work material. Medium carbon steel JIS S45C is chosen as workpiece material because the ductile ferrite-pearlite structure of the base material can be relatively easily changed into the hard-brittle martensitic structure by laser heat. For the purpose of practical use, the direct diode laser (DDL) is selected because of its compact size, easiness of handling and high absorbance. Prior to turning process, the continuous-wave laser beam is irradiated on the workpiece surface in a longitudinal direction. This linear heat treatment makes it possible to break chips in turning every one revolution of workpiece at which the material is embrittled. The chip breakability depends mainly on the ratio of heat-treated depth to depth of cut. In spite that the workpiece is partially hardened, abnormal wear or chipping is not observed on the tool face after turning.

  3. Irradiation hardening of ODS ferritic steels under helium implantation and heavy-ion irradiation

    NASA Astrophysics Data System (ADS)

    Zhang, Hengqing; Zhang, Chonghong; Yang, Yitao; Meng, Yancheng; Jang, Jinsung; Kimura, Akihiko

    2014-12-01

    Irradiation hardening of ODS ferritic steels after multi-energy He-ion implantation, or after irradiation with energetic heavy ions including Xe and Bi-ions was investigated with nano-indentation technique. Three kinds of high-Cr ODS ferritic steels including the commercial MA956 (19Cr-3.5Al), the 16Cr-0.1Ti and the 16Cr-3.5Al-0.1Zr were used. Data of nano-hardness were analyzed with an approach based on Nix-Gao model. The depth profiles of nano-hardness can be understood by the indentation size effect (ISE) in specimens of MA956 implanted with multi-energy He-ions or irradiated with 328 MeV Xe ions, which produced a plateau damage profile in the near-surface region. However, the damage gradient overlaps the ISE in the specimens irradiated with 9.45 Bi ions. The dose dependence of the nano-hardness shows a rapid increase at low doses and a slowdown at higher doses. An 1/2-power law dependence on dpa level is obtained. The discrepancy in nano-hardness between the helium implantation and Xe-ion irradiation can be understood by using the average damage level instead of the peak dpa level. Helium-implantation to a high dose (7400 appm/0.5 dpa) causes an additional hardening, which is possibly attributed to the impediment of motion dislocations by helium bubbles formed in high concentration in specimens.

  4. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-11-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  5. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-09-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  6. Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Mathew, M. D.; Sankaran, S.

    2013-12-01

    In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

  7. Impulse Excitation Internal Friction Study of Dislocation and Point Defect Interactions in Ultra-Low Carbon Bake-Hardenable Steel

    NASA Astrophysics Data System (ADS)

    Jung, Il-Chan; Kang, Deok-Gu; De Cooman, Bruno C.

    2014-04-01

    The simultaneous presence of interstitial solutes and dislocations in an ultra-low carbon bake-hardenable steel gives rise to two characteristic peaks in the internal friction (IF) spectrum: the dislocation-enhanced Snoek peak and the Snoek-Kê-Köster peak. These IF peaks were used to study the dislocation structure developed by the pre-straining and the static strain aging effect of C during the bake-hardening process. A Ti-stabilized interstitial-free steel was used to ascertain the absence of a γ-peak in the IF spectrum of the deformed ultra-low carbon steel. The analysis of the IF data shows clearly that the bake-hardening effect in ultra-low carbon steel is entirely due to atmosphere formation, with the dislocation segment length being the main parameter affecting the IF peak amplitude. Recovery annealing experiments showed that the rearrangement of the dislocation structure lead to the elimination of the C atmosphere.

  8. Rolling-element fatigue lives of AISI 52100 steel balls with several synthetic lubricants

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1976-01-01

    Rolling-element fatigue tests were run with three synthetic lubricants with and without antiwear additives and with a paraffinic mineral oil at race temperatures of 336 to 353 K (146 146 to 175 F). The five-ball fatigue tester was used with steel balls to evaluate the relative fatigue lives with each of six lubricant-additive combinations. The tests were run at 5,520 MPa (800,000psi) maximum Hertz stress, 10,000 rpm shaft speed, and 30 deg contact angle. The lubricants tested have similar kinetic viscosities at 372 K (210 F) ranging from 0.034 to 0.089 sq cm/sec (3.4 to 8.9 cS). At these conditions, the mode of failure in the five-ball fatigue tester was classical subsurface rolling-element fatigue. The baseline for comparison of fatigue life was the paraffinic mineral oil without additives. The effects of the synthetic lubricants and their additives, which are useful for boundary lubrication, oxidation or foam inhibition, were evaluated.

  9. Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

    NASA Astrophysics Data System (ADS)

    Xia, Weiguang; Li, Lei; Wei, Yanpeng; Zhao, Aimin; Guo, Yacong; Huang, Chenguang; Yin, Hongxiang; Zhang, Lingchen

    2015-09-01

    Laser shock peening (LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts. Cr5Mo1V steel exhibits a gradient hardened layer after a LSP process. A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer. Assuming a linearly gradient distribution of impact toughness, the parameters controlling the impact toughness of the gradient hardened layer were given. The influences of laser power densities and the number of laser shots on the impact toughness were investigated. The impact toughness of the laser peened layer improves compared with an untreated specimen, and the impact toughness increases with the laser power densities and decreases with the number of laser shots. Through the fracture morphology analysis by a scanning electron microscope, we established that the Cr5Mo1V steel was fractured by the cleavage fracture mechanism combined with a few dimples. The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

  10. Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

    NASA Astrophysics Data System (ADS)

    Xia, Weiguang; Li, Lei; Wei, Yanpeng; Zhao, Aimin; Guo, Yacong; Huang, Chenguang; Yin, Hongxiang; Zhang, Lingchen

    2016-04-01

    Laser shock peening (LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts. Cr5Mo1V steel exhibits a gradient hardened layer after a LSP process. A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer. Assuming a linearly gradient distribution of impact toughness, the parameters controlling the impact toughness of the gradient hardened layer were given. The influences of laser power densities and the number of laser shots on the impact toughness were investigated. The impact toughness of the laser peened layer improves compared with an untreated specimen, and the impact toughness increases with the laser power densities and decreases with the number of laser shots. Through the fracture morphology analysis by a scanning electron microscope, we established that the Cr5Mo1V steel was fractured by the cleavage fracture mechanism combined with a few dimples. The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

  11. Structural and microstructural changes in monoclinic ZrO{sub 2} during the ball-milling with stainless steel assembly

    SciTech Connect

    Stefanic, G. . E-mail: stefanic@irb.hr; Music, S.; Gajovic, A.

    2006-04-13

    High-energy ball-milling of monoclinic ZrO{sub 2} was performed in air using the planetary ball mill with a stainless steel milling assembly. Structural and microstructural changes during the ball-milling were monitored using X-ray powder diffraction, Raman spectroscopy, Moessbauer spectroscopy, field emission scanning electron microscopy and energy dispersive X-ray spectrometry. The results of line broadening analysis indicated a decrease in the crystallite size and an increase in the microstrains with the ball-milling time increased up to {approx}150 min. The results of quantitative phase analysis indicated the presence of a very small amount of tetragonal ZrO{sub 2} phase in this early stage of ball-milling. The onset of m-ZrO{sub 2} {sup {yields}} t-ZrO{sub 2} transition occurred between 10 and 15 h of ball-milling, which resulted in a complete transition after 20 h of ball-milling. Further ball-milling caused a decrease of the t-ZrO{sub 2} lattice parameters followed by a probable transition into c-ZrO{sub 2}. It was concluded that the stabilization of t- and c-ZrO{sub 2} polymorphs at RT can be attributed to the incorporation of aliovalent cations (Fe{sup 2+}, Fe{sup 3+} and Cr{sup 3+}) introduced into the sample due to the wear and oxidation of the milling media.

  12. Hardening/finishing treatment of compressor blades using a machine with planetary container motion

    NASA Astrophysics Data System (ADS)

    Shpatakovskii, A. F.

    A process for the hardening and finishing of high-pressure compressor blades for aircraft powerplants is described whereby the blades are placed in containers that move along a planetary path in a hardening medium consisting of steel balls. The extent of surface hardening, surface roughness, and residual stresses are determined for specimens of U8A steel and blades of EP718VD alloy treated under different conditions. The efficiency of the treatment in terms of increased blade durability and productivity is estimated.

  13. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Yavari, R.; Snipes, J. S.; Ramaswami, S.; Yen, C.-F.; Cheeseman, B. A.

    2014-06-01

    An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material constitutive models for Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material. The main effort was directed toward developing reliable material constitutive models for Carpenter Custom 465 and toward improving functional relations and parameterization of the workpiece/workpiece contact-interaction models. The LFW process model is then used to predict thermo-mechanical response of Carpenter Custom 465 during LFW. Specifically, temporal evolutions and spatial distribution of temperature within, and expulsion of the workpiece material from, the weld region are examined as a function of the basic LFW process parameters, i.e., (a) contact-pressure history, (b) reciprocation frequency, and (c) reciprocation amplitude. Examination of the results obtained clearly revealed the presence of three zones within the weld, i.e., (a) Contact-interface region, (b) Thermo-mechanically affected zone, and (c) heat-affected zone. While there are no publicly available reports related to Carpenter Custom 465 LFW behavior, to allow an experiment/computation comparison, these findings are consistent with the results of our ongoing companion experimental investigation.

  14. Formation quality optimization of laser hot wire cladding for repairing martensite precipitation hardening stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Feng, Zhenhua; Zheng, Shiqing

    2015-01-01

    Laser cladding is an advantaged repairing technology due to its low heat input and high flexibility. With preheating wire by resistance heat, laser hot wire cladding shows better process stability and higher deposition efficiency compared to laser cold wire/powder cladding. Multi-pass layer were cladded on the surface of martensite precipitation hardening stainless steel FV520B by fiber laser with ER410NiMo wire. Wire feed rate and preheat current were optimized to obtain stable wire transfer, which guaranteed good formation quality of single pass cladding. Response surface methodology (RSM) was used to optimize processing parameters and predict formation quality of multi-pass cladding. Laser power P, scanning speed Vs, wire feed rate Vf and overlap ratio η were selected as the input variables, while flatness ratio, dilution and incomplete fusion value as the responses. Optimal clad layer with flat surface, low dilution and no incomplete fusion was obtained by appropriately reducing Vf, and increasing P, Vs and η. No defect like pore or crack was found. The tensile strength and impact toughness of the clad layer is respectively 96% and 86% of those of the substrate. The clad layer showed nonuniform microstructure and was divided into quenched areas with coarse lath martensite and tempered areas with tempered martensite due to different thermal cycles in adjacent areas. The tempered areas showed similar hardness to the substrate.

  15. Texture development and hardening characteristics of steel sheets under plane-strain compression

    SciTech Connect

    Friedman, P.A.; Liao, K.C.; Pan, J.; Barlat, F.

    1999-04-01

    Crystallographic texture development and hardening characteristics of a hot-rolled, low-carbon steel sheet due to cold rolling were investigated by idealizing the cold rolling process as plane-strain compression. The starting anisotropy of the test material was characterized by examination of the grain structure by optical microscopy and the preferred crystal orientation distribution by x-ray diffraction. Various heat treatments were used in an effort to remove the initial deformation texture resulting from hot rolling. The plastic anisotropy of the starting material was investigated with tensile tests on samples with the tensile axis parallel, 45{degree}, and perpendicular to the rolling direction. The grain structure after plane-strain compression was studied by optical microscopy, and the new deformation texture was characterized by x-ray diffraction pole figures. These figures are compared with the theoretical pole figures produced from a Taylor-like polycrystal model based on a pencil-glide slip system. The uniaxial tensile stress-strain curve and the plane-strain, compressive stress-strain curve of the sheet were used to calibrate the material parameters in the model. The experimental pole figures were consistent with the findings in the theoretical study. The experimental and theoretical results suggest that the initial texture due to hot rolling was insignificant as compared with the texture induced by large strains under plane-strain compression.

  16. Accurate reconstruction of the thermal conductivity depth profile in case hardened steel

    NASA Astrophysics Data System (ADS)

    Celorrio, Ricardo; Apiñaniz, Estibaliz; Mendioroz, Arantza; Salazar, Agustín; Mandelis, Andreas

    2010-04-01

    The problem of retrieving a nonhomogeneous thermal conductivity profile from photothermal radiometry data is addressed from the perspective of a stabilized least square fitting algorithm. We have implemented an inversion method with several improvements: (a) a renormalization of the experimental data which removes not only the instrumental factor, but the constants affecting the amplitude and the phase as well, (b) the introduction of a frequency weighting factor in order to balance the contribution of high and low frequencies in the inversion algorithm, (c) the simultaneous fitting of amplitude and phase data, balanced according to their experimental noises, (d) a modified Tikhonov regularization procedure has been introduced to stabilize the inversion, and (e) the Morozov discrepancy principle has been used to stop the iterative process automatically, according to the experimental noise, to avoid "overfitting" of the experimental data. We have tested this improved method by fitting theoretical data generated from a known conductivity profile. Finally, we have applied our method to real data obtained in a hardened stainless steel plate. The reconstructed in-depth thermal conductivity profile exhibits low dispersion, even at the deepest locations, and is in good anticorrelation with the hardness indentation test.

  17. Properties of precipitation hardened steel irradiated at 323 K in the Japan materials testing reactor

    NASA Astrophysics Data System (ADS)

    Niimi, M.; Matsui, Y.; Jitsukawa, S.; Hoshiya, T.; Tsukada, T.; Ohmi, M.; Mimura, H.; Ooka, N.; Hide, K.

    A precipitation hardening type 630 stainless steel was irradiated in the Japan Materials Testing Reactor (JMTR) in contact with the reactor primary coolant. The temperature of the irradiated specimens was about 330 K. The fast neutron ( E > 1 MeV) fluence for the specimens ranged from 10 24 to 10 26 m -2. Tension tests and fracture toughness tests were carried out at room temperature, while Charpy impact tests were done at temperatures of 273-453 K. Tensile strength data showed a peak of 1600 MPa at around 7 × 10 24 m -2, then gradually decreased to about 1500 MPa at 1.2 × 10 26 m -2. The elongation decreased with irradiation from 12% for unirradiated material to 6% at 1.2 × 10 26 m -2. The fractography after the tension test revealed that the fracture was ductile. Fracture toughness decreased to about a half of the value for unirradiated material with irradiation. The cleavage fracture was dominant on the fractured surface. Charpy impact tests showed an increase of ductile-brittle transition temperature (DBTT) by 60 K with irradiation.

  18. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    NASA Astrophysics Data System (ADS)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  19. Hardening via tempering of 15KH2NMFA and 10GN2MFA low-carbon steels

    SciTech Connect

    Sandomirskii, M.N.

    1983-01-01

    This article reports research findings on secondary thermally induced hardening observed in the course of tempering low-carbon pearlite welding steels 15Kh2NMFA and 10NG2MFA, which find applications in fabrication of power machinery parts, and the relationship to tempering stability and to the level of resistance offered by the steel to brittle failure characterized by the critical brittle transition temperature, and also the relationship between these characteristics and the phase composition of the steel. The steel under investigation was made in a basic-lined electric arc furnace, and, using a duplexing process, in basiclined and acid-lined open-hearth furnaces. In addition to conventionally made metal, studies were undertaken of metal subjected to electroslag remelting (ESR) and vacuum-arc remelting (VAR).

  20. Solid-particle erosion of tungsten carbide/cobalt cermet vs. hardened AISI 440C stainless steel.

    SciTech Connect

    Rateick, R. G., Jr.; Karasek, K. R.; Cunningham, A.; Goretta, K. C.; Routbort, J. L.; Energy Technology; Honeywell

    2006-01-01

    Solid-particle erosion tests were conducted on hardened AISI 440C stainless steel and a cermet that consisted of {approx}90 vol.% submicrometer WC embedded in {approx}10 vol.% Co. Angular Al{sub 2}O{sub 3} abrasives were used as the erodent. Experimental variables were: angle of impact = 20, 50, or 90 degrees; erodent velocity = 60 or 120 m/s; erodent nominal diameter = 63 or 143 {micro}m. For all test conditions, the stainless steel eroded faster than the cermet. Analysis of weight-loss data and examination of eroded surfaces by scanning electron microscopy indicated that the erosion mechanisms were similar for the two hard materials. Both exhibited significant plasticity when impacted, but the stainless steel's response to impact appeared to have been more ductile in nature.

  1. Cyclic uniaxial and biaxial hardening of type 304 stainless steel modeled by the viscoplasticity theory based on overstress

    NASA Technical Reports Server (NTRS)

    Yao, David; Krempl, Erhard

    1988-01-01

    The isotropic theory of viscoplasticity based on overstress does not use a yield surface or a loading and unloading criterion. The inelastic strain rate depends on overstress, the difference between the stress and the equilibrium stress, and is assumed to be rate dependent. Special attention is paid to the modeling of elastic regions. For the modeling of cyclic hardening, such as observed in annealed Type 304 stainless steel, and additional growth law for a scalar quantity which represents the rate independent asymptotic value of the equilibrium stress is added. It is made to increase with inelastic deformation using a new scalar measure which differentiates between nonproportional and proportional loading. The theory is applied to correlate uniaxial data under two step amplitude loading including the effect of further hardening at the high amplitude and proportional and nonproportional cyclic loadings. Results are compared with corresponding experiments.

  2. Hardness-based plasticity and fracture model for quench-hardenable boron steel (22MnB5)

    SciTech Connect

    Greve, L. Medricky, M. Andres, M.; Eller, T. K.

    2013-12-16

    A comprehensive strain hardening and fracture characterization of different grades of boron steel blanks has been performed, providing the foundation for the implementation into the modular material model (MMM) framework developed by Volkswagen Group Research for an explicit crash code. Due to the introduction of hardness-based interpolation rules for the characterized main grades, the hardening and fracture behavior is solely described by the underlying Vickers hardness. In other words, knowledge of the hardness distribution within a hot-formed component is enough to set up the newly developed computational model. The hardness distribution can be easily introduced via an experimentally measured hardness curve or via hardness mapping from a corresponding hot-forming simulation. For industrial application using rather coarse and computationally inexpensive shell element meshes, the user material model has been extended by a necking/post-necking model with reduced mesh-dependency as an additional failure mode. The present paper mainly addresses the necking/post-necking model.

  3. Evaluation of Microstructure and Toughness of AISI D2 Steel by Bright Hardening in Comparison with Oil Quenching

    NASA Astrophysics Data System (ADS)

    Torkamani, H.; Raygan, Sh.; Rassizadehghani, J.

    2011-12-01

    AISI D2 is used widely in the manufacture of blanking and cold-forming dies, on account of its excellent hardness and wear behavior. Increasing toughness at a fixed high level of hardness is growing requirement for this kind of tool steel. Improving microstructure characteristics, especially refinement of coarse carbides, is an appropriate way to meet such requirement. In this study, morphology and size of carbides in martensite matrix were compared between two kinds of samples, which were bright hardened (quenching in hot alkaline salt bath consisting of 60% KOH and 40% NaOH) at 230 °C and quenched in oil bath at 60 °C. Results showed that morphology and distribution of carbides in samples performed by bright hardening were finer and almost spherical compared to that of oil quenched. This microstructure resulted in an improvement in toughness and tensile properties of alloy.

  4. The effect of the strain path on the work hardening of austenitic and ferritic stainless steels in axisymmetric drawing

    NASA Astrophysics Data System (ADS)

    Cetlin, P. R.; Corrêa, E. C. S.; Aguilar, M. T. P.

    2003-03-01

    The work-hardening characteristics of metals deeply affect the analytical and numerical analyses of their forming processes and especially the end mechanical properties of the products manufactured. The effects of strain, strain rate, and temperature on work hardening have received wide attention in the literature, but the role of the strain path has been far less studied, except for sheet-metal forming. Strain-path effects seem to have never been analyzed for bulk-forming processes, such as axisymmetric drawing. In the present work, drawn bars were considered as composed of concentric layers strained along varying strain paths. The tensile von Mises effective stress, effective-strain curves of two layers and of the full cross section of the drawn material, were experimentally determined. The flow behavior of these regions was compared to that resulting from pure monotonic-tensile processing. The AISI 420 and 304 stainless steels revealed a strain path and a material effect on their work-hardening characteristics. Higher or lower hardening rates were observed in axisymmetric drawing, as compared to pure tension. These phenomena were interpreted by considering the dislocation arrangements caused by initial drawing straining and their subsequent restructuring, associated with the strain-path change represented by tension after drawing. The analytical and numerical analyses of the tensile behavior of metals following axisymmetric drawing must consider the strain-path effects on the constitutive equations laws and on the hardening behavior of the material. The redundant deformation factor in axisymmetric drawing ( φ) plays a central role in the analysis of the process and on the prediction of the mechanical properties of the final products. This parameter was evaluated considering (a) the strain distribution in the bar cross section caused by drawing or (b) the mechanical properties of the drawn bars. The comparison of the results from these two approaches allowed an

  5. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  6. Unveiling the Origin of Work Hardening Behavior in an Ultrafine-Grained Manganese Transformation-Induced Plasticity Steel by Hydrogen Investigation

    NASA Astrophysics Data System (ADS)

    Zhu, Xu; Li, Wei; Zhao, Hongshan; Han, Qihang; Wang, Li; Jiao, Huisheng; Jin, Xuejun

    2016-09-01

    To reveal the origin of work hardening behavior in an ultrafine-grained manganese transformation-induced plasticity (TRIP) steel, specific experiments were designed with the assistance of hydrogen. Although the effect of hydrogen on the austenite transformation was negligible, the work hardening rate ( Θ) was apparently reduced for hydrogenated samples, indicating that TRIP effect cannot account for the high Θ alone. The collaborative effect of dislocation accumulation in ferrite and austenite transformation is proposed to explain the responsible mechanism.

  7. Unveiling the Origin of Work Hardening Behavior in an Ultrafine-Grained Manganese Transformation-Induced Plasticity Steel by Hydrogen Investigation

    NASA Astrophysics Data System (ADS)

    Zhu, Xu; Li, Wei; Zhao, Hongshan; Han, Qihang; Wang, Li; Jiao, Huisheng; Jin, Xuejun

    2016-07-01

    To reveal the origin of work hardening behavior in an ultrafine-grained manganese transformation-induced plasticity (TRIP) steel, specific experiments were designed with the assistance of hydrogen. Although the effect of hydrogen on the austenite transformation was negligible, the work hardening rate (Θ) was apparently reduced for hydrogenated samples, indicating that TRIP effect cannot account for the high Θ alone. The collaborative effect of dislocation accumulation in ferrite and austenite transformation is proposed to explain the responsible mechanism.

  8. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  9. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    SciTech Connect

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for production resistance spot

  10. Quantification of age hardening in maraging steels and an Ni-base superalloy

    SciTech Connect

    Sha, W.

    2000-02-01

    Age hardening process in metallic alloys due to precipitation can be quantified using phase transformation theories. Two ageing stages are of particular interest, for both theory and practice. The early stage of precipitation hardening is under the description of the Johnson-Mehl-Avrami equation. Wilson has recently provided a detailed theoretical analysis for early stages of ageing. Wilson successfully used equations in the quantification of early and over-ageing stages of hardening in an Fe-12Ni-6Mn maraging-type alloy. In the present work, these were applied to further alloys. All the hardness data were taken from published literature. Original references should be consulted for details of materials, testing and characterization.

  11. Physical mechanisms of thermal-diffusivity depth-profile generation in a hardened low-alloy Mn, Si, Cr, Mo steel reconstructed by photothermal radiometry

    SciTech Connect

    Nicolaides, Lena; Mandelis, Andreas; Beingessner, Clare J.

    2001-06-15

    It is well established that in hardened steels thermal-diffusivity broadly anticorrelates with microhardness, allowing thermal-wave depth profilometry to be used as a tool to measure microhardness profiles. Nevertheless, the physical mechanisms for this anticorrelation have not been well understood. In this work, the thermal-diffusivity profiles of rough, hardened industrial steels were reconstructed after the elimination of roughness effects from the experimental data. Carburizing and quenching are widely used for the heat treatment of steel components, and it is important to understand their effects on thermal-diffusivity profiles. A thorough examination of the actual mechanism by which thermal-diffusivity depth profiles are affected by first carburizing and then quenching AISI-8620 steels was performed. It was concluded that the variation of thermal diffusivity with depth is dominated by the carbon concentration profile, whereas the absolute value of the thermal diffusivity is a function of microstructure. {copyright} 2001 American Institute of Physics.

  12. The influence of copper precipitation and plastic deformation hardening on the impact-transition temperature of rolled structural steels

    NASA Astrophysics Data System (ADS)

    Aróztegui, Juan J.; Urcola, José J.; Fuentes, Manuel

    1989-09-01

    Commercial electric arc melted low-carbon steels, provided as I beams, were characterized both microstructurally and mechanically in the as-rolled, copper precipitation, and plastically pre-deformed conditions. Inclusion size distribution, ferrite grain size, pearlite volume fraction, precipitated volume fraction of copper, and size distribution of these precipitates were deter-mined by conventional quantitative optical and electron metallographic techniques. From the tensile tests conducted at a strain rate of 10-3 s-1 and impact Charpy V-notched tests carried out, stress/strain curves, yield stress, and impact-transition temperature were obtained. The spe-cific fractographic features of the fracture surfaces also were quantitatively characterized. The increases in yield stress and transition temperature experienced upon either aging or work hard-ening were related through empirical relationships. These dependences were analyzed semi-quantitatively by combining microscopic and macroscopic fracture criteria based on measured fundamental properties (fracture stress and yield stress) and observed fractographic parameters (crack nucleation distance and nuclei size). The rationale developed from these fracture criteria allows the semiquantitative prediction of the temperature transition shifts produced upon aging and work hardening. The values obtained are of the right order of magnitude.

  13. Tensile stress-strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Christopher, J.; Choudhary, B. K.; Isaac Samuel, E.; Mathew, M. D.; Jayakumar, T.

    2012-01-01

    Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300-873 K) at a strain rate of 1.3 × 10 -3 s -1. Ludwigson equation described true stress ( σ)-true plastic strain ( ɛ) data most accurately in the range 300-723 K. At high temperatures (773-873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate ( θ = dσ/ dɛ) and θσ with stress indicated two-stage work hardening behaviour. True stress-true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ- σ and θσ- σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  14. Rapid measurement of fibrinogen concentration in whole blood using a steel ball coagulometer

    PubMed Central

    Schlimp, Christoph J.; Khadem, Anna; Klotz, Anton; Solomon, Cristina; Hochleitner, Gerald; Ponschab, Martin; Redl, Heinz; Schöchl, Herbert

    2015-01-01

    BACKGROUND Fibrinogen plays a key role in hemostasis and is the first coagulation factor to reach critical levels in bleeding patients. Current European guidelines on the management of traumatic or perioperative bleeding recommend fibrinogen supplementation at specific threshold levels. Whole blood viscoelastic tests provide fast evaluation of fibrin deficits. Fast measurement of plasma fibrinogen concentration is not yet available. We investigated a method to rapidly determine whole blood fibrinogen concentration using standard Clauss assays and a steel ball coagulometer and provide an estimate of the “plasma-equivalent” fibrinogen concentration within minutes by adjustment of the measured whole blood fibrinogen concentration with a quickly measureable hemoglobin-derived hematocrit. METHODS The feasibility of this approach was tested with a Clauss assay using multiple porcine fresh blood samples obtained during in vivo bleeding, hemodilution, and after treatment with hemostatic therapy. Two different Clauss assays were then tested using multiple human volunteers’ blood samples diluted in vitro and supplemented with fibrinogen concentrate. Comparative measurements with fibrin-based thromboelastometry tests were performed. RESULTS Regression and Bland-Altman analyses of derived “plasma-equivalent” fibrinogen and measured plasma fibrinogen concentration was excellent in porcine and human blood samples, especially in the ranges relevant to traumatic or perioperative bleeding. CONCLUSION Fast whole blood fibrinogen measurements could be considered as an alternative to plasma fibrinogen measurement for acute bleeding management in trauma and perioperative care settings. Further studies are needed to prove this concept and determine the turnaround times for its clinical application in emergency departments and operating theaters. PMID:25742256

  15. Optimization of machining and vibration parameters for residual stresses minimization in ultrasonic assisted turning of 4340 hardened steel.

    PubMed

    Sharma, Varun; Pandey, Pulak M

    2016-08-01

    The residual stresses generated in the machined work piece have detrimental effect on fatigue life, corrosion resistance and tribological properties. However, the effect of cutting and vibration parameters on residual stresses in Ultrasonic Assisted Turning (UAT) has not been dealt with. The present paper highlights the effect of feed rate, depth of cut, cutting velocity and percentage intensity of ultrasonic power on residual stress generation. XRD analysis has been carried out to measure the residual stress while turning 4340 hardened steel using UAT. The experiments were performed based on response surface methodology to develop statistical model for residual stress. The outcome of ANOVA revealed that percentage intensity and feed rate significantly affect the residual stress generation. The significant interactions between process parameters have also been presented tin order to understand the thermo-mechanical mechanism responsible for residual stress generation. PMID:27179142

  16. Magnetic evaluation of irradiation hardening in A533B reactor pressure vessel steels: Magnetic hysteresis measurements and the model analysis

    NASA Astrophysics Data System (ADS)

    Kobayashi, S.; Yamamoto, T.; Klingensmith, D.; Odette, G. R.; Kikuchi, H.; Kamada, Y.

    2012-03-01

    We report results of measurements of magnetic minor hysteresis loops for neutron-irradiated A533B nuclear reactor pressure vessel steels varying alloy composition and irradiation condition. A minor-loop coefficient, which is obtained from a scaling power law between minor-loop parameters exhibits a steep decrease just after irradiation, followed by a maximum in the intermediate fluence regime for most alloys. A model analysis assuming Avrami-type growth for Cu-rich precipitates and an empirical logarithmic law for relaxation of residual stress demonstrates that an increment of the coefficient due to Cu-rich precipitates increases with Cu and Ni contents and is in proportion to a yield stress change, which is related to irradiation hardening.

  17. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Somers, Marcel A. J.

    2015-06-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional tensile straining, plane strain compression, and shear. Gaseous nitriding of the strained material was performed in ammonia gas at atmospheric pressure at various temperatures. Microstructural characterization of the as-deformed state and the nitrided case produced included X-ray diffraction analysis, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of CrN, while a high dislocation density in a fully austenitic structure does not lead to such premature nucleation of CrN.

  18. Effect of Heat Treatment, Pre-stress and Surface Hardening on Fracture Toughness of Micro-Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Nag Chaudhury, Joydeb

    2014-01-01

    Micro-alloyed steels are being increasingly accepted by industry in various fields of application and are available with a wide variety of microstructures. Extensive literature is available on their microstructure-property relationships. The superior mechanical properties of micro-alloyed steels are caused by fine-grained microstructures and precipitation of micro-alloying elements such as V, Ti and Nb that led to an improvement in yield strength, in the product of tensile strength and total elongation and in Charpy V-notch impact energy as well. The microstructural changes caused by heat treatment or residual stress state caused by surface hardening or mechanical means may influence the fracture toughness of these micro-alloyed steels. It is in this context that the present work begins with experimental determination of quasi-static initiation fracture toughness ( J 1c) of low carbon (0.19%) micro-alloyed steel in as-rolled condition without any heat treatment. The study further explores the effect of normalizing, shot-peening and cyaniding followed by shot-peening on fracture toughness of as-rolled steel under study. The normalizing heat treatment, shot-peening and cyaniding followed by shot-peening—each indicates a positive influence on initiation fracture toughness. Results, when compared, show that cyaniding followed by shot-peening have led to a 2.7 times increase in J 1c. Cyaniding followed by shot-peening may therefore be considered as having the most positive influence on initiation fracture toughness in as-rolled condition for the type of micro-alloyed steel under study. Although initiation fracture toughness is in general known to decrease with increase in yield strength in LEFM arena, the micro-alloyed steel under study when normalized displayed simultaneous improvement in yield strength and J 1c. All these observed effects of normalizing, shot-peening and cyaniding on initiation fracture toughness (elastic-plastic fracture mechanics) were explained

  19. The effect of hydrogen on strain hardening and fracture mechanism of high-nitrogen austenitic steel

    NASA Astrophysics Data System (ADS)

    Maier, G. G.; Astafurova, E. G.; Melnikov, E. V.; Moskvina, V. A.; Vojtsik, V. F.; Galchenko, N. K.; Zakharov, G. N.

    2016-07-01

    High-nitrogen austenitic steels are perspective materials for an electron-beam welding and for producing of wear-resistant coatings, which can be used for application in aggressive atmospheres. The tensile behavior and fracture mechanism of high-nitrogen austenitic steel Fe-20Cr-22Mn-1.5V-0.2C-0.6N (in wt.%) after electrochemical hydrogen charging for 2, 10 and 40 hours have been investigated. Hydrogenation of steel provides a loss of yield strength, uniform elongation and tensile strength. The degradation of tensile properties becomes stronger with increase in charging duration - it occurs more intensive in specimens hydrogenated for 40 hours as compared to ones charged for 2-10 hours. Fracture analysis reveals a hydrogen-induced formation of brittle surface layers up to 6 μm thick after 40 hours of saturation. Hydrogenation changes fracture mode of steel from mixed intergranular-transgranular to mainly transgranular one.

  20. Effects of Dynamic Strain Hardening Exponent on Abnormal Cleavage Fracture Occurring During Drop Weight Tear Test of API X70 and X80 Linepipe Steels

    NASA Astrophysics Data System (ADS)

    Kang, Minju; Kim, Hyunmin; Lee, Sunghak; Shin, Sang Yong

    2014-02-01

    In this study, drop weight tear tests (DWTT) were conducted on API X70 and X80 linepipe steels fabricated with various compositions and rolling and cooling conditions in order to correlate the strain hardening with the abnormal cleavage fracture occurring in the hammer-impacted area. Area fractions of fracture modes were measured from fractured DWTT specimens, and the measured data were analyzed in relation to microstructures, Charpy impact energy, and strain hardening. All the steels consisted of fine acicular ferrite, together with some bainitic ferrite, granular bainite, and martensite-austenite constituent. As the volume fraction of acicular ferrite increased, the area fraction of DWTT abnormal cleavage fracture decreased because the toughness of acicular ferrite was higher than other microstructures. The area fraction of abnormal cleavage fracture was weakly related with strain hardening exponents obtained from the quasi-static tensile and compressive tests, but showed better correlation with those obtained from the dynamic compressive test. This tendency could be more clearly observed when steels having similar Charpy impact energy levels were grouped. Since the DWTT was performed under a dynamic loading condition, thus, the abnormal cleavage fracture behavior should be related with the strain hardening analyzed under a dynamic loading condition.

  1. Multi-stage Modeling of Lüders Elongation and Work-Hardening Behaviors of Ferrite Steels Under Tension

    NASA Astrophysics Data System (ADS)

    Zhang, Zhongyang; Liao, Yiliang

    2016-04-01

    For structural and engineering steels, accurate modeling of stress-strain relation of ferrite phase is of particular importance, since the modeling results could benefit new material system design and process-microstructure-property analysis. Several modeling efforts have been made to achieve this target. However, few efforts have been put on the Lüders elongation behavior of ferrite. As a result, the modeling results from proposed models do not match well with experimental data, particularly at a relatively low-strain range. Furthermore, without the consideration of yield point elongation due to the formation of Lüders bands, additional calibration parameters are required to capture the stress level of stress-strain curves. In this work, a multi-stage model is developed to predict the stress-strain relation of ferrite phase steel under room temperature tension. This model is capable of capturing the grain size effect on both Lüders elongation and work-hardening behaviors of ferrite. The modeling results are extensively validated by experimental data.

  2. Comparative Tensile Flow and Work-Hardening Behavior of 9 Pct Chromium Ferritic-Martensitic Steels in the Framework of the Estrin-Mecking Internal-Variable Approach

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Christopher, J.

    2016-06-01

    The comparative tensile flow and work-hardening behavior of P9 steel in two different product forms, normalized and tempered plate and thick section tube plate forging, and P91 steel were investigated in the framework of the dislocation dynamics based Estrin-Mecking (E-M) one-internal-variable approach. The analysis indicated that the flow behavior of P9 and P91 steels was adequately described by the E-M approach in a wide range of temperatures. It was suggested that dislocation dense martensite lath/cell boundaries and precipitates together act as effective barriers to dislocation motion in P9 and P91 steels. At room and intermediate temperatures, the evolution of the internal-state variable, i.e., the dislocation density with plastic strain, exhibited insignificant variations with respect to temperature. At high temperatures, a rapid evolution of dislocation density with plastic strain toward saturation with increasing temperature was observed. The softer P9 steel tube plate forging exhibited higher work hardening in terms of larger gains in the dislocation density and flow stress contribution from dislocations than the P9 steel plate and P91 steel at temperatures ranging from 300 K to 873 K (27 °C to 600 °C). The evaluation of activation energy suggests that the deformation is controlled by cross-slip of dislocations at room and intermediate temperatures, and climb of dislocations at high temperatures. The relative influence of initial microstructure on flow and work-hardening parameters associated with the E-M approach was discussed in the three temperature regimes displayed by P9 and P91 steels.

  3. Precipitation-hardening stainless steels with a shape-memory effect

    NASA Astrophysics Data System (ADS)

    Sagaradze, V. V.; Afanasiev, S. V.; Volkova, E. G.; Zavalishin, V. A.

    2016-02-01

    The possibility of obtaining the shape-memory effect as a result of the γ → ɛ → γ transformations in aging stainless steels strengthened by VC carbides has been investigated. Regimes are given for strengthening aging (at 650 and 720°C) for stainless steels that predominantly contain (in wt %) 0.06-0.45C, 1-2V, 2-5Si, 9 and 13-14Cr. The values of reversible deformation e (amount of shape-memory effect) determined after heating to 400°C in samples preliminarily deformed to 3.5-4% vary from 0.15 to 2.7%, depending on the composition of the steels and regimes of stabilizing and destabilizing aging.

  4. Surface hardening of steel by boriding in a cold rf plasma

    NASA Technical Reports Server (NTRS)

    Finberg, I.; Avni, R.; Grill, A.; Spalvins, T.; Buckley, D. H.

    1985-01-01

    Scanning electron spectroscopy, X-ray diffractometry, Auger electron spectroscopy, and microhardness measurements, are used to study the surfaces of 4340-steel samples that have been borided in a cold RF plasma which had been initiated in a gas mixture of 2.7 percent diborane in Ar. As a result of the dislocation of the diborane in the plasma, boron is deposited on the surface of the steel substrate and two crystalline phases, tetragonal Fe2B and orthorhombic FeB, are formed. The formation of boride phases then increases the surface microhardness from 2650 MPa to a maximum value of 7740 MPa.

  5. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  6. Fatigue Isotropy in Cross-Rolled, Hardened Isotropic-Quality Steel

    NASA Astrophysics Data System (ADS)

    Temmel, C.; Karlsson, B.; Ingesten, N.-G.

    2008-05-01

    Deformation and forging operations often introduce microstructural orientation and, therewith, mechanical anisotropy to steel. Flattened manganese sulfide inclusions are held responsible for a great part of fatigue anisotropy. Isotropic-quality (IQ) steel maintains the mechanical isotropy of the material, even after a deformation operation. Isotropic material generally contains little S and, therewith, few manganese sulfides. Further, the IQ steels used in this investigation were Ca treated. The Ca treatment improves the shape stability of the sulfides, even during a hot-working deformation. Two commercial materials were compared for their fatigue response, a standard medium-carbon steel with 0.04 wt pct S and a low-sulfur variant that underwent IQ treatment. The two batches were cross-rolled to plates with a deformation ratio of 4.5, leading to in-plane isotropy. Tension-compression fatigue testing was performed in longitudinal and short transversal directions relative to the rolling plane. The results showed strong anisotropy of the fatigue behavior for the standard material. The performance in the short transverse direction, with the principal stress perpendicular to the flattened inclusions, was inferior. The IQ material with nearly spherical inclusions was almost perfectly isotropic, with only slightly worse fatigue response in the short transverse direction.

  7. General Motors Corporation and Pacific Northwest Laboratory staff exchange: Inspection of case hardened steels and metal-matrix composites

    SciTech Connect

    Good, M.S.; Rogers, D.D.

    1993-10-01

    Staff exchanges, such as the one described in this report, are intended to facilitate communication and collaboration among scientists and engineers at Department of Energy (DOE) laboratories, in US industry, and academia. Funding support for these exchanges is provided by the DOE, Office of Energy Research, Laboratory Technology Transfer Program. The exchanges offer the opportunity for the laboratories to transfer technology and expertise to industry, gain a perspective on industry`s problems, and develop the basis for further cooperative efforts through Cooperative Research and Development Agreements (CRADAs) or other mechanisms. The objectives of this report were as follows: for Pacific Northwest Laboratory (PNL) staff to present technology to General Motors (GM) staff on nondestructive measurement of hardened steel components and uniformity of particle dispersion in metal-matrix composites for evaluation for possible application in GM`s manufacturing processes; for GM staff to discuss with PNL staff common manufacturing processes, metallurgy, and flaw criteria for hardening of various components and manufacturing of metal-matrix composites; to provide an initial step in building a long-term collaborative relationship between PNL and GM. Information in this report on the staff exchange of PNL staff with GM Corporation includes the purpose and objectives, a summary of activities, significant accomplishments, significant problems, industry benefits realized, recommended follow-on work and potential benefits from that work, and three appendixes. Appendix A is a description of ultrasonic backscatter technology and its applications to the two nondestructive inspection interests defined by GM. Appendix B is a list of key contacts and the schedule of activities pertaining to the staff exchange. Appendix C is an article from American Society for Metals News relating to sensor needs.

  8. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  9. The bounce of a ball

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    1999-03-01

    In this paper, the dynamics of a bouncing ball is described for several common ball types having different bounce characteristics. Results are presented for a tennis ball, a baseball, a golf ball, a superball, a steel ball bearing, a plasticene ball, and a silly putty ball. The plasticene ball was studied as an extreme case of a ball with a low coefficient of restitution (in fact zero, since the collision is totally inelastic) and the silly putty ball was studied because it has unusual elastic properties. The first three balls were studied because of their significance in the physics of sports. For each ball, a dynamic hysteresis curve is presented to show how energy is lost during and after the collision. The measurement technique is quite simple, it is suited for undergraduate laboratory experiments, and it may provide a useful method to test and approve balls for major sporting events.

  10. Laser surface pretreatment of 100Cr6 bearing steel - Hardening effects and white etching zones

    NASA Astrophysics Data System (ADS)

    Buling, Anna; Sändker, Hendrik; Stollenwerk, Jochen; Krupp, Ulrich; Hamann-Steinmeier, Angela

    2016-08-01

    In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1-1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  11. Effect of prior oxidation on the creep behavior of NiAl-hardened austenitic steel

    NASA Astrophysics Data System (ADS)

    Satyanarayana, D. V. V.; Malakondaiah, G.; Sarma, D. S.

    2003-11-01

    The effect of prior oxidation at 1473 K on the creep behavior of an Fe-Ni-Cr-Al alloy, hardened by ordered NiAl precipitates, has been investigated at 873 K over a stress range of 275 to 450 MPa. The alloy in the as-electroslag remelted (ESR) as well as the ESR-plus-hot-worked conditions was considered. Prior oxidation causes creep strengthening in the Fe-Ni-Cr-Al alloy, resulting in a decrease in minimum creep rate and increase in time to rupture, in contrast to the observations reported on nickel-based superalloys. Creep strengthening is, however, accompanied by a significant reduction in creep ductility. Oxidation-induced creep strengthening in the current alloy can be attributed to the improved adherence of surface oxide caused by the presence of yttrium. An effective stress that incorporates the contributions of load transfer as well as substructural strengthening is used to account for the observed oxidation-induced creep strengthening. While creep strengthening is more pronounced in the ESR cast alloy, the loss in creep ductility is more intense in the ESR wrought alloy. Increasing the oxidation time beyond 1 hour has a minimal effect on creep strengthening of both the alloys, though it lowers significantly the creep ductility of the wrought alloy. The observed differences in creep behavior of the alloy in the two different conditions could be attributed to the differences in grain size as well as morphology and related oxidation-induced damage.

  12. Characterization of hardened cylindrical C1018 steel rods (0.14%-0.2% C, 0.6%-0.9% Mn) using photothermal radiometry.

    PubMed

    Wang, Chinhua; Mandelis, Andreas

    2007-05-01

    Frequency-domain photothermal radiometry has been used for the evaluation of the hardened case depth and the measurement of the thermophysical properties (thermal conductivity and diffusivity) of cylindrical C1018 heat-treated steel rods. The measurement results of several steel cylinders nominally hardened identically during a common heat-treating process were consistent with each other and also with mechanical indentation hardness test results. The application of the two-layer composite cylinder thermal-wave theory yielded an effective case depth within the discrete two-layer thermal-wave approximation. This technique provides a relatively simple noncontact and nondestructive method for evaluating the thermophysical parameters of layered cylindrical samples. The good fit of the experimental frequency scans to the two-layer thermal-wave model was shown to constitute a reasonable method for calibrating actual continuously decreasing hardness depth profiles by means of abrupt two-layer-equivalent profiles. PMID:17552852

  13. Research on on-line monitoring technology for steel ball's forming process based on load signal analysis method

    NASA Astrophysics Data System (ADS)

    Li, Ying-jun; Ai, Chang-sheng; Men, Xiu-hua; Zhang, Cheng-liang; Zhang, Qi

    2013-04-01

    This paper presents a novel on-line monitoring technology to obtain forming quality in steel ball's forming process based on load signal analysis method, in order to reveal the bottom die's load characteristic in initial cold heading forging process of steel balls. A mechanical model of the cold header producing process is established and analyzed by using finite element method. The maximum cold heading force is calculated. The results prove that the monitoring on the cold heading process with upsetting force is reasonable and feasible. The forming defects are inflected on the three feature points of the bottom die signals, which are the initial point, infection point, and peak point. A novel PVDF piezoelectric force sensor which is simple on construction and convenient on installation is designed. The sensitivity of the PVDF force sensor is calculated. The characteristics of PVDF force sensor are analyzed by FEM. The PVDF piezoelectric force sensor is fabricated to acquire the actual load signals in the cold heading process, and calibrated by a special device. The measuring system of on-line monitoring is built. The characteristics of the actual signals recognized by learning and identification algorithm are in consistence with simulation results. Identification of actual signals shows that the timing difference values of all feature points for qualified products are not exceed ±6 ms, and amplitude difference values are less than ±3%. The calibration and application experiments show that PVDF force sensor has good static and dynamic performances, and is competent at dynamic measuring on upsetting force. It greatly improves automatic level and machining precision. Equipment capacity factor with damages identification method depends on grade of steel has been improved to 90%.

  14. Radiation hardening and deformation behavior of irradiated ferritic-martensitic steels

    SciTech Connect

    Robertson, J.P.; Klueh, R.L.; Rowcliffe, A.F.; Shiba, K.

    1998-03-01

    Tensile data from several 8--12% Cr alloys irradiated in the High Flux Isotope Reactor (HFIR) to doses up to 34 dpa at temperatures ranging from 90 to 600 C are discussed in this paper. One of the critical questions surrounding the use of ferritic-martensitic steels in a fusion environment concerns the loss of uniform elongation after irradiation at low temperatures. Irradiation and testing at temperatures below 200--300 C results in uniform elongations less than 1% and stress-strain curves in which plastic instability immediately follows yielding, implying dislocation channeling and flow localization. Reductions in area and total elongations, however, remain high.

  15. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-04-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  16. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-06-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  17. Friction and oxidative wear of 440C ball bearing steels under high load and extreme bulk temperatures

    NASA Technical Reports Server (NTRS)

    Chaudhuri, Dilip K.; Slifka, Andrew J.; Siegwarth, James D.

    1993-01-01

    Unlubricated sliding friction and wear of 440C steels in an oxygen environment have been studied under a variety of load, speed, and temperature ranging from approximately -185 to 675 deg C. A specially designed test apparatus with a ball-on-flat geometry has been used for this purpose. The observed dependencies of the initial coefficient of friction, the average dynamic coefficient of friction, and the wear rate on load, speed, and test temperatures have been examined from the standpoint of existing theories of friction and wear. High contact temperatures are generated during the sliding friction, causing rapid oxidation and localized surface melting. A combination of fatigue, delamination, and loss of hardness due to tempering of the martensitic structure is responsible for the high wear rate observed and the coefficient of friction.

  18. Foreign Object Damage Behavior of Two Gas-turbine Grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2002-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through strength testing of flexure test specimens impacted by steel-ball projectiles with a diameter of 1.59 mm in a velocity range from 220 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (K(sub IC)). Additionally, the FOD response of an equiaxed, fine-grained silicon nitride (NC132) was also investigated to provide further insight. The NC132 silicon nitride exhibited the lowest fracture toughness of the three materials tested, providing further evidence that K(sub IC) is a key material parameter affecting FOD resistance. The observed damage generated by projectile impact was typically in the forms of well- or ill-developed ring or cone cracks with little presence of radial cracks.

  19. Testing and evaluation of material data for analysis of forming and hardening of boron steel components

    NASA Astrophysics Data System (ADS)

    Eriksson, M.; Oldenburg, M.; Somani, M. C.; Karjalainen, L. P.

    2002-05-01

    Finite element modelling and simulation is becoming an increasingly important tool in the development process for structural automotive components, manufactured using thermo-mechanical forming techniques. Accurate and reliable analysis of coupled thermo-mechanical processes requires efficient simulation tools as well as good quality and relevant material data, usually obtained by experimental testing of the mechanical and thermal properties. The work present in this paper concerns methods for obtaining and evaluating the mechanical properties, required for modelling the high-temperature forming of a high-strength boron-alloyed steel. The material data was obtained from high temperature compression tests and dilatometric measurements made using a Gleeble 1500 thermo-mechanical simulator. Two examples of finite element simulations using the data obtained are also presented. The first example is an isothermal finite element simulation of a thin-walled tubular beam subjected to high-temperature bending. The predicted press force showed acceptable agreement with experimental results in the initial part of the process. In the second example, a cylindrical specimen compressed during continuous cooling was simulated, and the press force and radial displacement were compared with experimental results. Again the simulations showed acceptable agreement with experimental results but indicated the need for further improvements in the simulation technology and methods used for material parameter evaluation.

  20. Progress in the R and D Project on Oxide Dispersion Strengthened and Precipitation Hardened Ferritic Steels for Sodium Cooled Fast Breeder Reactor Fuels

    SciTech Connect

    Kaito, Takeji; Ohtsuka, Satoshi; Inoue, Masaki

    2007-07-01

    High burnup capability of sodium cooled fast breeder reactor (SFR) fuels depends significantly on irradiation performance of their component materials. Japan Atomic Energy Agency (JAEA) has been developing oxide dispersion strengthened (ODS) ferritic steels and a precipitation hardened (PH) ferritic steel as the most prospective materials for fuel pin cladding and duct tubes, respectively. Technology for small-scale manufacturing is already established, and several hundreds of ODS steel cladding tubes and dozens of PH steel duct tubes were successfully produced. We will step forward to develop manufacturing technology for mass production to supply these steels for future SFR fuels. Mechanical properties of the products were examined by out-of-pile and in-pile tests including material irradiation tests in the experimental fast reactor JOYO and foreign fast reactors. The material strength standards (MSSs) were tentatively compiled in 2005 for ODS steels and in 1993 for PH steel. In order to upgrade the MSSs and to demonstrate high burnup capability of the materials, we will perform a series of irradiation tests in BOR-60 and JOYO until 2015 and contribute to design study for a demonstration SFR of which operation is expected after 2025. (authors)

  1. On the Effect of Manganese on Grain Size Stability and Hardenability in Ultrafine-Grained Ferrite/Martensite Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Calcagnotto, Marion; Ponge, Dirk; Raabe, Dierk

    2012-01-01

    Two plain carbon steels with varying manganese content (0.87 wt pct and 1.63 wt pct) were refined to approximately 1 μm by large strain warm deformation and subsequently subjected to intercritical annealing to produce an ultrafine grained ferrite/martensite dual-phase steel. The influence of the Mn content on microstructure evolution is studied by scanning electron microscopy (SEM). The Mn distribution in ferrite and martensite is analyzed by high-resolution electron backscatter diffraction (EBSD) combined with energy dispersive X-ray spectroscopy (EDX). The experimental findings are supported by the calculated phase diagrams, equilibrium phase compositions, and the estimated diffusion distances using Thermo-Calc (Thermo-Calc Software, McMurray, PA) and Dictra (Thermo-Calc Software). Mn substantially enhances the grain size stability during intercritical annealing and the ability of austenite to undergo martensitic phase transformation. The first observation is explained in terms of the alteration of the phase transformation temperatures and the grain boundary mobility, while the second is a result of the Mn enrichment in cementite during large strain warm deformation, which is inherited by the newly formed austenite and increases its hardenability. The latter is the main reason why the ultrafine-grained material exhibits a hardenability that is comparable with the hardenability of the coarse-grained reference material.

  2. Microstructure and mechanical properties of hot wire laser clad layers for repairing precipitation hardening martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Cai, Zhipeng; Feng, Zhenhua; Wang, Gang

    2015-12-01

    Precipitation hardening martensitic stainless steel (PH-MSS) is widely used as load-bearing parts because of its excellent overall properties. It is economical and flexible to repair the failure parts instead of changing new ones. However, it is difficult to keep properties of repaired part as good as those of the substrate. With preheating wire by resistance heat, hot wire laser cladding owns both merits of low heat input and high deposition efficiency, thus is regarded as an advantaged repairing technology for damaged parts of high value. Multi-pass layers were cladded on the surface of FV520B by hot wire laser cladding. The microstructure and mechanical properties were compared and analyzed for the substrate and the clad layer. For the as-cladded layer, microstructure was found non-uniform and divided into quenched and tempered regions. Tensile strength was almost equivalent to that of the substrate, while ductility and impact toughness deteriorated much. With using laser scanning layer by layer during laser cladding, microstructure of the clad layers was tempered to fine martensite uniformly. The ductility and toughness of the clad layer were improved to be equivalent to those of the substrate, while the tensile strength was a little lower than that of the substrate. By adding TiC nanoparticles as well as laser scanning, the precipitation strengthening effect was improved and the structure was refined in the clad layer. The strength, ductility and toughness were all improved further. Finally, high quality clad layers were obtained with equivalent or even superior mechanical properties to the substrate, offering a valuable technique to repair PH-MSS.

  3. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  4. Effect of Ball Burnishing Process on the Surface Quality and Microstructure Properties of AISI 1010 Steel Plates

    NASA Astrophysics Data System (ADS)

    Gharbi, F.; Sghaier, S.; Al-Fadhalah, K. J.; Benameur, T.

    2011-08-01

    A newly developed ball burnishing tool was designed and tested for surface finishing of large flat surfaces in a shortest possible time. Optimization and analysis of the burnishing process were carried on AISI 1010 steel hot-rolled plates using the Taguchi technique and response surface methodology (RSM) to identify the effect of burnishing parameters (i.e., burnishing speed, burnishing force, and feed rate) on surface roughness, surface hardness, and microstructure of burnished surfaces. The optimal burnishing parameters were found after conducting the Taguchi's L25 matrix experiments and obtaining the response models for the surface roughness and the hardness. It was found that the burnishing force has the most influential effect on the surface roughness and hardness, followed by the burnishing speed, and least influence by the feed rate. In addition, microstructural examinations of the burnished surface indicate that burnishing force more than 400 N causes flaking of the burnished surfaces. The optimal burnishing parameters for the steel plates were a combination of a burnishing speed of 235 rpm, a burnishing force of 400 N, and a feed rate of 0.18 mm/rev. Using these parameters, the mean surface roughness has been improved from Ra = 2.48 to 1.75 μm, while the hardness increases from 59 to 65.5 HRB.

  5. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    PubMed Central

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (105/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml) and SRB (108/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  6. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

    PubMed

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  7. Influence of a corrosive-abrasive medium on the wear resistance of 12Kh18N10T steel with surface hardening

    SciTech Connect

    Golubets, V.M.; Kozub, V.V.; Shchuiko, Ya.V.; Pashechko, M.I.

    1987-11-01

    The authors study the wear and corrosion resistance of 12Kh18N10T steel after diffusion boriding, electrospark alloying, and combined hardening in a corrosive abrasive medium consisting of 50 percent sand and 3 percent NaCl with hydrochloric acid added to obtain a pH of 1. Metallographic analysis revealed a 40-micrometer-deep case with a microhardness of 6-8.5 GPa on the surface. X-ray diffraction established that the boride case consists of an FeB phase alloyed with chromium and nickel. Results are graphed.

  8. Contributions of Cu-rich clusters, dislocation loops and nanovoids to the irradiation-induced hardening of Cu-bearing low-Ni reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Bergner, F.; Gillemot, F.; Hernández-Mayoral, M.; Serrano, M.; Török, G.; Ulbricht, A.; Altstadt, E.

    2015-06-01

    Dislocation loops, nanovoids and Cu-rich clusters (CRPs) are known to represent obstacles for dislocation glide in neutron-irradiated reactor pressure vessel (RPV) steels, but a consistent experimental determination of the respective obstacle strengths is still missing. A set of Cu-bearing low-Ni RPV steels and model alloys was characterized by means of SANS and TEM in order to specify mean size and number density of loops, nanovoids and CRPs. The obstacle strengths of these families were estimated by solving an over-determined set of linear equations. We have found that nanovoids are stronger than loops and loops are stronger than CRPs. Nevertheless, CRPs contribute most to irradiation hardening because of their high number density. Nanovoids were only observed for neutron fluences beyond typical end-of-life conditions of RPVs. The estimates of the obstacle strength are critically compared with reported literature data.

  9. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    NASA Astrophysics Data System (ADS)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  10. Foreign Object Damage in Disks of Two Gas-turbine-grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2003-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine-grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through postimpact strength testing of disks impacted by steel ball projectiles with a diameter of 1.59 mm in a velocity range from 115 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (k(sub Ic)). The critical impact velocity V(sub c) for which the corresponding postimpact strength was the lowest was V(sub c) approximately equal to 440 and 300 m/s AS800 and SN282, respectively. A unique lower strength regime was typified for both silicon nitrides depending on impact velocity and was attributed to significant radial cracking. The damage generated by projectile impact was typically in the form of ring, radial, and cone cracks with their severity and combination being dependent on impact velocity. Unlike the thick (4 millimeters) flexure bar specimens used in our previous studies, the thin (2 millimeter) disk target specimen exhibited a unique back-side radial cracking on the reverse side just beneath the impact sites at and above impact velocities of 160 meters per second for SN282 and 220 meters per second AS800.

  11. In-air and pressurized water reactor environment fatigue experiments of 316 stainless steel to study the effect of environment on cyclic hardening

    NASA Astrophysics Data System (ADS)

    Mohanty, Subhasish; Soppet, William K.; Majumdar, Saurindranath; Natesan, Krishnamurti

    2016-05-01

    Argonne National Laboratory (ANL), under the sponsorship of Department of Energy's Light Water Reactor Sustainability (LWRS) program, is trying to develop a mechanistic approach for more accurate life estimation of LWR components. In this context, ANL has conducted many fatigue experiments under different test and environment conditions on type 316 stainless steel (316 SS) material which is widely used in the US reactors. Contrary to the conventional S ∼ N curve based empirical fatigue life estimation approach, the aim of the present DOE sponsored work is to develop an understanding of the material ageing issues more mechanistically (e.g. time dependent hardening and softening) under different test and environmental conditions. Better mechanistic understanding will help develop computer-based advanced modeling tools to better extrapolate stress-strain evolution of reactor components under multi-axial stress states and hence help predict their fatigue life more accurately. Mechanics-based modeling of fatigue such as by using finite element (FE) tools requires the time/cycle dependent material hardening properties. Presently such time-dependent material hardening properties are hardly available in fatigue modeling literature even under in-air conditions. Getting those material properties under PWR environment, are even harder. Through this work we made preliminary attempt to generate time/cycle dependent stress-strain data both under in-air and PWR water conditions for further study such as for possible development of material models and constitutive relations for FE model implementation. Although, there are open-ended possibility to further improve the discussed test methods and related material estimation techniques we anticipate that the data presented in this paper will help the metal fatigue research community particularly, the researchers who are dealing with mechanistic modeling of metal fatigue such as using FE tools. In this paper the fatigue experiments

  12. Atom probe study of the carbon distribution in a hardened martensitic hot-work tool steel X38CrMoV5-1.

    PubMed

    Lerchbacher, Christoph; Zinner, Silvia; Leitner, Harald

    2012-07-01

    The microstructure of the hardened common hot-work tool steel X38CrMoV5-1 has been characterized by atom probe tomography with the focus on the carbon distribution. Samples quenched with technically relevant cooling parameters λ from 0.1 (30 K/s) to 12 (0.25 K/s) have been investigated. The parameter λ is an industrially commonly used exponential cooling parameter, representing the cooling time from 800 to 500 °C in seconds divided with hundred. In all samples pronounced carbon segregation to dislocations and cluster formation could be observed after quenching. Carbon enriched interlath films with peak carbon levels of 6-10 at.%, which have been identified to be retained austenite by TEM, show a thickness increase with increasing λ. Therefore, the fraction of total carbon staying in the austenite grows. This carbon is not available for the tempering induced precipitation of secondary carbides in the bulk. Through all samples no segregation of any substitutional elements takes place. Charpy impact testing and fracture surface analysis of the hardened samples reveal the cooling rate induced microstructural distinctions. PMID:22391101

  13. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2001-01-01

    Part of the 2000 annual review of the industrial minerals sector. A general overview of the ball clay industry is provided. In 2000, sales of ball clay reached record levels, with sanitary ware and tile applications accounting for the largest sales. Ball clay production, consumption, prices, foreign trade, and industry news are summarized. The outlook for the ball clay industry is also outlined.

  14. Blasting and Passivation Treatments for ASTM F139 Stainless Steel for Biomedical Applications: Effects on Surface Roughness, Hardening, and Localized Corrosion

    NASA Astrophysics Data System (ADS)

    Barboza, Adriana L. Lemos; Kang, Kyung Won; Bonetto, Rita D.; Llorente, Carlos L.; Bilmes, Pablo D.; Gervasi, Claudio A.

    2015-01-01

    Due to the combination of good biofunctionality and biocompatibility at low cost, AISI 316 low carbon vacuum melting (LVM) stainless steel, as considered in ASTM F139 standard, is often the first choice for medical implants, particularly for use in orthopedic surgery. Proper surface finish must be provided to ensure adequate interactions of the alloy with human body tissues that in turn allows the material to deliver the desired performance. Preliminary studies performed in our laboratory on AISI 316LVM stainless steel surfaces modified by glass bead blasting (from industrial supplier) followed by different nitric acid passivation conditions disclosed the necessity to extend parameters of the surface treatments and to further consider roughness, pitting corrosion resistance, and surface and subsurface hardening measurements, all in one, as the most effective characterization strategy. This was the approach adopted in the present work. Roughness assessment was performed by means of amplitude parameters, functional parameters, and an estimator of the fractal dimension that characterizes surface topography. We clearly demonstrate that the blasting treatment should be carried out under controlled conditions in order to obtain similar surface and subsurface properties. Otherwise, a variation in one of the parameters could modify the surface properties, exerting a profound impact on its application as biomaterial. A passivation step is necessary to offset the detrimental effect of blasting on pitting corrosion resistance.

  15. Vibrations of Hybrid Ceramic Ball Bearings

    NASA Astrophysics Data System (ADS)

    Ohta, H.; Kobayashi, K.

    1996-05-01

    Hybrid ceramic ball bearings with silicone nitride balls and steel rings were tested, and the vibration characteristics were compared with those of conventional steel ball bearings. In this study, two types of hybrid ceramic ball bearings and two types of conventional steel ball bearings were used as test bearings. The test bearings were operated under several rotational speeds and axial loads. The radial and the axial vibrations on the outer ring of each test bearing were detected by an accelerometer. The vibrations were examined by using an FFT analyzer. From the experimental results, analysis and discussion, the vibration characteristics of hybrid ceramic ball bearings, compared with those of conventional steel ball bearings, are explained.

  16. Characterization of the effect of cryogenic treatment on the tempering behavior of a secondary hardening high Co-Ni steel

    NASA Astrophysics Data System (ADS)

    Gruber, M.; Ressel, G.; Ploberger, S.; Marsoner, S.; Ebner, R.

    2016-03-01

    For high Co-Ni steels sub-zero treatments are conducted to reduce the retained austenite phase fraction for obtaining excellent fracture toughness properties, but in general, cryogenic treatment has a great impact on the microstructural evolution of steels during tempering. Hence, the aim of this work was to analyze the influence of cryogenic treatments on the microstructural evolution of high Co-Ni steels, including carbide precipitation kinetics and austenite phase fraction evolution, during heating to elevated temperatures. In order to study the formation properties of carbides, the heating processes of cryogenically and non- cryogenically treated specimens were analyzed by dilatometer measurements. Furthermore, for determining the evolution of austenite phase fraction and hardness due to tempering, dilatometer investigations were combined with X-ray diffraction analyses and hardness measurements. It is revealed that sub-zero treated samples exhibit much stronger carbide precipitation signals. This was ascribed to the lower phase fraction of retained austenite, as more carbon is available for carbide precipitation.

  17. Surface hardening of St41 low carbon steel by using the hot-pressing powder-pack boriding method

    NASA Astrophysics Data System (ADS)

    Sutrisno, Soegijono, Bambang

    2014-03-01

    This research describes a powder-pack boriding process by using hot-pressing technic for St41 low carbon steel which will improve the hardness on the substrate by forming boride layer solid solution. Those method can reduce the operational cost of the research if it is compared by the conventional method with the asmospheric condition both vacuum system and gas inert condition. The concept of boriding by hot-pressing technic was verified in a laboratory scale. Welldefined and reusedable technic was achieved by using the stainless steel 304 as the container and sealed with a 5 ton pressure. This container was filled boronizing powder consisting of 5%B4C, 90%SiC, and 5%KBF4 to close the St41 low carbon steel specimen inside the container. The St41 boriding specimen was treated at the temperature of 900°C for 8 hours. The boride layer on the substrate was found as FeB and Fe2B phase with the hardness about 1800 HV. This value was more than ten times if compared with the untreated specimen that only had the hardness of 123 HV. Depend on heat treatment temperature, heat treatment time, and powder-pack boriding pressure, the depth of boride layer range from 127 to 165 μm, leading to a diffusion controlled process.

  18. Fatigue life of high-speed ball bearings with silicon nitride balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    Evaluation of hot-pressed silicon nitride as a rolling-element bearing material. Two grades of hot-pressed silicon nitride balls were tested under rolling contact conditions in a five-ball fatigue tester. A digital computer program was used to predict the dynamic performance characteristics and fatigue life of high-speed ball bearings with silicon nitride balls relative to that with bearings containing steel balls. The results obtained include the finding that fatigue spalls on silicon nitride balls are similar in appearance to those obtained with typical bearing steels.

  19. Numerical-experimental analysis of the effect of surface oxidation on the laser transformation hardening of Cr-Mo steels

    NASA Astrophysics Data System (ADS)

    Cordovilla, Francisco; García-Beltrán, Ángel; Dominguez, Jesús; Sancho, Paula; Ocaña, José L.

    2015-12-01

    Laser surface hardening is a technology that enables important advantages to be obtained in comparison with conventional techniques in terms of accuracy of the heat affected zone and productivity. Nevertheless, the development of realistic and flexible models has to be fulfilled in order to control the effects of every set of process conditions. Despite many different models having been developed, very few of them deal with the increment of absorption related with the instantaneous value of the layer of oxide growth during the process in a non-protective atmosphere. This work analyzes the problem of oxide formation at the external surface using kinetic relations, whose parameters have been related with the process variables, considering non-equilibrium conditions. Then, the oxide thickness was associated with a value of absorption through an innovative formula that considers the path of the laser radiation in the interface oxide-base material. The thermal calculations obtained by this method have allowed phase changes to be predicted using Avrami law. Both thermal and metallurgical results for different process conditions have been compared with experimental data showing an excellent agreement.

  20. Ball clay

    USGS Publications Warehouse

    Virta, Robert L.

    2010-01-01

    The article reports on the global market performance of ball clay in 2009 and presents an outlook for its 2010 performance. Several companies mined ball call in the country including Old Hickey Clay Co., Kentucky-Tennessee Clay Co., and H.C. Spinks Clay Co. Information on the decline in ball clay imports and exports is also presented.

  1. Comparative Stress Corrosion Cracking and General Corrosion Resistance of Annealed and Hardened 440 C Stainless Steel - New Techniques in Stress Corrosion Testing

    NASA Technical Reports Server (NTRS)

    Mendreck, M. J.; Hurless, B. E.; Torres, P. D.; Danford, M. D.

    1998-01-01

    The corrosion and stress corrosion cracking (SCC) characteristics of annealed and hardened 440C stainless steel were evaluated in high humidity and 3.5-percent NaCl solution. Corrosion testing consisted of an evaluation of flat plates, with and without grease, in high humidity, as well as electrochemical testing in 3.5-percent NaCl. Stress corrosion testing consisted of conventional, constant strain, smooth bar testing in high humidity in addition to two relatively new techniques under evaluation at MSFC. These techniques involve either incremental or constant rate increases in the load applied to a precracked SE(B) specimen, monitoring the crack-opening-displacement response for indications of crack growth. The electrochemical corrosion testing demonstrated an order of magnitude greater general corrosion rate in the annealed 440C. All techniques for stress corrosion testing showed substantially better SCC resistance in the annealed material. The efficacy of the new techniques for stress corrosion testing was demonstrated both by the savings in time and the ability to better quantify SCC data.

  2. Precipitation Kinetics of M2C Carbide in Severely Ausformed 13Co-8Ni Secondary Hardening Steels

    NASA Astrophysics Data System (ADS)

    Cho, Ki Sub; Park, Sung Soo; Kim, Hong Kyu; Song, Young Beum; Kwon, Hoon

    2015-04-01

    With continuous heating calorimetric data as a basis, the kinetics of M2C formation during isothermal aging was modeled in severely ausformed 13Co-8Ni steels using the Johnson-Mehl-Avrami theory coupled with a variation of effective activation energy with respect to the degree of transformation. These results were compared with small-angle neutron scattering measurements and discussed in terms of variations in the thermodynamic and kinetic behavior of M2C precipitation. In particular, the M2C carbides in the deformed samples contained more Fe content compared with the non-deformed samples. As this can be ascribed to the ausforming effect increasing the driving force for M2C nucleation, it consequently leads to the decrease of the growth/coarsening rate for M2C carbides at over-aged conditions.

  3. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2006-01-01

    In 2005, four companies including H.C. Spinks Clay, Kentucky-Tennessee Clay, Old Hickory Clay and Unimin mined ball clay in four states. Based on a preliminary survey of the ball clay industry, production reached 1.32 Mt valued at $53.3 million. Tennessee was the leading ball clay producer state with 61% of domestic production, followed by Texas, Mississippi and Kentucky.

  4. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2011-01-01

    The article discusses the latest developments in the global ball clay mining industry, particularly in the U.S., as of June 2011. It cites several firms that are involved in ball clay mining in the U.S., including HC Spins Clay Co. Inc., the Imerys Group and Old Hickory Clay Co. Among the products made from ball clay are ceramic tiles, sanitaryware, as well as fillers, extenders and binders.

  5. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2000-01-01

    Part of the 1999 Industrial Minerals Review. The state of the ball clay industry in 1999 is presented. Record highs in the sales and use of ball clay were attained in 1999 due to the continued strength of the U.S. economy. U.S. production was estimated at 1.25 million st for the year, with more than half of that amount mined in Tennessee. Details of the consumption, price, imports, and exports of ball clay in 1999 and the outlook for ball clay over the next few years are provided.

  6. The Effect of 17-4 PH Stainless Steel on the Lifetime of a Pennzane(Trademark) Lubricated Microwave Limb Sounder Antenna Actuator Assembly Ball Screw for the AURA Spacecraft

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Chen, Gun-Shing; Lam, Jonathan; Balzer, Mark; Anderson, Mark; Lo, John; Schepis, Joseph P.

    2005-01-01

    During ground based life testing of a Microwave Limb Sounder (MLS) Antenna Actuator Assembly (AAA) ball-screw assembly, lubricant darkening and loss were noted when approximately 10 percent of required lifetime was completed. The MLS-AAA ball screw and nut are made from 17-4 PH steel, the nut has 440C stainless steel balls, and the assembly is lubricated with a Pennzane formulation containing a three weight percent lead naphthenate additive. Life tests were done in dry nitrogen at 50 C. To investigate the MLS-AAA life test anomaly, Spiral Orbit Tribometer (SOT) accelerated tests were performed. SOT results indicated greatly reduced relative lifetimes of Pennzane formulations in contact with 17-4 PH steel compared to 440C stainless steel. Also, dry nitrogen tests yielded longer relative lifetimes than comparable ultrahigh vacuum tests. Generally, oxidized Pennzane formulations yielded shorter lifetimes than non-oxidized lubricant. This study emphasizes surface chemistry effects on the lubricated lifetime of moving mechanical assemblies.

  7. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2013-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys, Old Hickory Clay Co. and Unimin Corp. — mined ball clay in five U.S. states in 2012. Production, on the basis of preliminary data, was 900 kt (992,000 st), with an estimated value of $42.3 million. This was a slight increase in tonnage from 886 kt (977,000 st), with a value of $40.9 million in 2011. Tennessee was the leading ball clay producing state, with 63 percent of domestic production, followed by Texas, Mississippi, Kentucky and Indiana. Reported ball clay production from Indiana probably was fire clay rather than ball clay. About 69 percent of total ball clay production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  8. Titanium carbide coatings for aerospace ball bearings

    NASA Technical Reports Server (NTRS)

    Boving, Hans J.; Haenni, Werner; Hintermann, HANS-E.

    1988-01-01

    In conventional ball bearings, steel to steel contacts between the balls and the raceways are at the origin of microwelds which lead to material transfer, surface roughening, lubricant breakdown, and finally to a loss in the bearing performances. To minimize the microwelding tendencies of the contacting partners it is necessary to modify their surface materials; the solid to solid collisions themselves are difficult to avoid. The use of titanium carbide coated steel balls can bring spectacular improvements in the performances and lifetimes of both oil-grease lubricated and oil-grease free bearings in a series of severe applications.

  9. Holy balls!

    NASA Astrophysics Data System (ADS)

    Truscott, Tadd; Belden, Jesse

    2011-11-01

    Why can some balls walk on water while others cannot? We investigate the rebound dynamics of elastic spheres impacting on a free-surface. Several variables determine whether or not a sphere will bounce when impacting a free-surface including velocity, impact angle, size and elasticity. Stiff elastic spheres, such as a racquetball, successfully skip at low impact angles and high velocities, but tend not to bounce when the impact angle becomes too large. However, the more compliant Waboba (WAter BOuncing BAll) bounces marvelously even at very high impact angles. Unlike a stiffer ball, the Waboba flattens out quickly as it is forming a cavity. The cavity lip forms a ramp and the flattened ball then skips off the water surface. We demonstrate how this phenomenon surprisingly resembles a skipping stone. Using high-speed video we explore the rebound dynamics for various values of elasticity, velocity, angle and size and determine when an object will bounce off the water surface.

  10. Golf Ball

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Ultra 500 Series golf balls, introduced in 1995 by Wilson Sporting Goods Company, has 500 dimples arranged in a pattern of 60 spherical triangles. The design employs NASA's aerodynamics technology analysis of air loads of the tank and Shuttle orbiter that was performed under the Space Shuttle External Tank program. According to Wilson, this technology provides 'the most symmetrical ball surface available, sustaining initial velocity longer and producing the most stable ball flight for unmatched accuracy and distance.' The dimples are in three sizes, shapes and depths mathematically positioned for the best effect. The selection of dimples and their placement optimizes the interaction of opposing forces of lift and drag. Large dimples reduce air drag, enhance lift, and maintain spin for distance. Small dimples prevent excessive lift that destabilizes the ball flight and the medium size dimples blend the other two.

  11. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2007-01-01

    The article offers information on ball clay. Among the companies that mine ball clay in the U.S. are H.C. Spinks Clay, Kentucky-Tennessee Clay and Old Hickory Clay. In 2006, an estimated 1.2 million tons of the mineral was sold or used domestically and exported. Forty-percent of the total sales is accounted for ceramic floor and wall tile followed by sanitaryware and miscellaneous ceramics. Its average value was $ 45 per ton in 2006.

  12. Water ball collision

    NASA Technical Reports Server (NTRS)

    Fujimoto, K.

    1986-01-01

    What happens if a stainless steel ball hits a water ball in the weightless space ot the Universe? In other words, it was the objective of our experiments in the Space to observe the surface tension of liquid by means of making a solid collide with a liquid. Place a small volume of water between 2 glass sheets to make a thin water membrane: the 2 glass sheets cannot be separated unless an enormous force is applied. It is obvious from this phenomenom that the surface tension of water is far greater than presumed. On Earth, however, it is impossible in most cases to observe only the surface tension of liquid, because gravity always acts on the surface tension. Water and stainless steel balls were chosen the liquid and solids for the experiments. Because water is the liquid most familiar to us, its properties are well known. And it is also of great interest to compare its properties on the Earth with those in the weightless space.

  13. Limit Analysis of Geometrically Hardening Composite Steel-Concrete Systems / Stany Graniczne Geometrycznie Wzmacniających Się Konstrukcji Zespolonych

    NASA Astrophysics Data System (ADS)

    Alawdin, Piotr; Urbańska, Krystyna

    2015-03-01

    The paper considers some results of creating load-carrying composite systems that have uprated strength, rigidity and safety, and therefore are called geometrically (self-) hardening systems. The optimization mathematic models of structures as discrete mechanical systems withstanding dead load, monotonic or low cyclic static and kinematic actions are proposed. To find limit parameters of these actions the extreme energetic principle is suggested what result in the bilevel mathematic programming problem statement. The limit parameters of load actions are found on the first level of optimization. On the second level the power of the constant load with equilibrium preloading is maximized and/or system cost is minimized. The examples of using the proposed methods are presented and geometrically hardening composite steel-concrete system are taken into account. W pracy przedstawiono sposoby projektowania konstrukcji, które ze względu na swoją geometrię oraz topologię posiadają podwyższoną nośność, sztywność i bezpieczeństwo. Systemy takie nazwano geometrycznie (samo-) wzmacniającymi się. Zaproponowano optymalizacyjne modele matematyczne konstrukcji jako dyskretne systemy mechaniczne będące pod obciążeniem stałym, zmiennym monotoniczne lub niskocyklowym, statycznym lub kinematycznym. Dla znalezienia granicznych parametrów obciążeń wprowadzona została ekstremalna zasada energetyczna, przedstawiona jako problem dwupoziomowego programowania matematycznego. Graniczne parametry obciążeń szukane są na pierwszym poziomie optymalizacji. Na drugim poziomie minimalizowany jest koszt systemu i/lub maksymalizowana jest moc stałego równoważącego obciążenia z dociążeniem. Ponadto w pracy przeanalizowano numerycznie i analitycznie zachowanie konstrukcji geometrycznie wzmacniających się na przykładzie konstrukcji zespolonych stalowobetonowych. Pierwszy przykład dotyczy konstrukcji belkowo-prętowej z podciągiem, belkę stanowi stalowy dwuteownik

  14. Science of Ball Lightning (Fire Ball)

    NASA Astrophysics Data System (ADS)

    Ohtsuki, Yoshi-Hiko

    1989-08-01

    The Table of Contents for the full book PDF is as follows: * Organizing Committee * Preface * Ball Lightning -- The Continuing Challenge * Hungarian Ball Lightning Observations in 1987 * Nature of Ball Lightning in Japan * Phenomenological and Psychological Analysis of 150 Austrian Ball Lightning Reports * Physical Problems and Physical Properties of Ball Lightning * Statistical Analysis of the Ball Lightning Properties * A Fluid-Dynamical Model for Ball Lightning and Bead Lightning * The Lifetime of Hill's Vortex * Electrical and Radiative Properties of Ball Lightning * The Candle Flame as a Model of Ball Lightning * A Model for Ball Lightning * The High-Temperature Physico-Chemical Processes in the Lightning Storm Atmosphere (A Physico-Chemical Model of Ball Lightning) * New Approach to Ball Lightning * A Calculation of Electric Field of Ball Lightning * The Physical Explanation to the UFO over Xinjiang, Northern West China * Electric Reconnection, Critical Ionization Velocity, Ponderomotive Force, and Their Applications to Triggered and Ball Lightning * The PLASMAK™ Configuration and Ball Lightning * Experimental Research on Ball Lightning * Performance of High-Voltage Test Facility Designed for Investigation of Ball Lightning * List of Participants

  15. Experimental evaluation of stresses in spherically hollow balls

    NASA Technical Reports Server (NTRS)

    Nypan, L. J.

    1974-01-01

    An analysis was undertaken to evaluate stresses within spherically hollow ball bearings proportioned for 40, 50, and 60% mass reductions. Strain gage rosettes were used to determine principal strains and stresses in the steel ball models statically loaded in various orientations. Dimensionless results are reported for the balls under flate plate contact loads. Similitude considerations permit these results to be applied to calculate stresses in hollow ball bearings proportioned to these mass reductions.

  16. An improved effective microorganism (EM) soil ball-making method for water quality restoration.

    PubMed

    Park, Gun-Seok; Khan, Abdur Rahim; Kwak, Yunyoung; Hong, Sung-Jun; Jung, ByungKwon; Ullah, Ihsan; Kim, Jong-Guk; Shin, Jae-Ho

    2016-01-01

    Soil balls containing the so-called effective microorganisms (EM) have been applied to improve water quality of small ponds, lakes, and streams worldwide. However, neither the physical conditions facilitating their proper application nor the diversity of microbial community in such soil balls have been investigated. In this study, the application of 0.75% of hardener to the soil balls exerted almost neutral pH (pH 7.3) which caused up to a fourfold increased hardness of the soil ball. Moreover, the 0.75% of hardener in the soil ball also improved the water quality due to a significant reduction in dissolved oxygen, total phosphorus, and total nitrogen contents. Metagenomic analysis of the microbial community in the soil ball with 0.75% hardener was compared with control (traditional soil ball) through next-generation sequencing. The traditional soil ball microbial community comprised 96.1% bacteria, 2.7% eukaryota, and 1% archaea, whereas the soil ball with 0.75% hardener comprised 71.4% bacteria, 27.9% eukaryota, and 0.2% viruses. Additionally, metagenomic profiles for both traditional and improved soil balls revealed that the various xenobiotic biodegradation, such as those for caprolactam, atrazine, xylene, toluene, styrene, bisphenol, and chlorocyclohexane might be responsible for organic waste cleanup. PMID:26498821

  17. Four Ball Best Ball 1

    PubMed Central

    Pollard, Geoff; Pollard, Graham

    2010-01-01

    In this paper a four-ball-best-ball (4BBB) model for pairs of golf players is set up. The 4BBB match-play scoring system is seen to satisfy a basic requirement of fairness. It is shown that it is not strictly possible to rate individual players as 4BBB players. However, a (reasonably broad) class of individual players is identified such that it is possible to rate them individually as 4BBB players. The capacity of an individual to play birdies is seen to be a very important determinant in being a successful member of a 4BBB pair, but there are other minor factors as well. Consideration is given to equal and unequal 4BBB pairs. The transitive law is seen to apply for 4BBB pairs. Thus, if pair A is better than pair B, and pair B is better than pair C, then pair A must be better than pair C. Correspondingly, if pair A is equal to pair B, and pair B is equal to pair C, then pair A is equal to pair C. Consideration is given to some strategic issues in 4BBB match-play golf. For example, the conditions under which a player should take a greater risk and have a higher probability of obtaining a bogie in order to achieve a higher probability of scoring a birdie, are determined. Also, the conditions under which a player, noting that his partner is about to have a ‘bad’ hole and score only a par or a bogie, should ‘play safe’, are determined. Thirdly, players who can interact in certain ways are seen to have an advantage over those pairs that cannot do this. Finally, one pair’s optimal strategy when they see that their opponents are about to score a par or a bogie, but not a birdie, is analyzed. Key points A model for four-ball-best-ball match-play golf is established, and used to show that, although there can be other factors, the capacity of an individual to play birdies is a very important determinant in that player being a successful member of a four-ball-best-ball pair. Although it is not possible in general to rate play-ers individually as 4BBB players, a

  18. Four ball best ball 1.

    PubMed

    Pollard, Geoff; Pollard, Graham

    2010-01-01

    In this paper a four-ball-best-ball (4BBB) model for pairs of golf players is set up. The 4BBB match-play scoring system is seen to satisfy a basic requirement of fairness. It is shown that it is not strictly possible to rate individual players as 4BBB players. However, a (reasonably broad) class of individual players is identified such that it is possible to rate them individually as 4BBB players. The capacity of an individual to play birdies is seen to be a very important determinant in being a successful member of a 4BBB pair, but there are other minor factors as well. Consideration is given to equal and unequal 4BBB pairs. The transitive law is seen to apply for 4BBB pairs. Thus, if pair A is better than pair B, and pair B is better than pair C, then pair A must be better than pair C. Correspondingly, if pair A is equal to pair B, and pair B is equal to pair C, then pair A is equal to pair C. Consideration is given to some strategic issues in 4BBB match-play golf. For example, the conditions under which a player should take a greater risk and have a higher probability of obtaining a bogie in order to achieve a higher probability of scoring a birdie, are determined. Also, the conditions under which a player, noting that his partner is about to have a 'bad' hole and score only a par or a bogie, should 'play safe', are determined. Thirdly, players who can interact in certain ways are seen to have an advantage over those pairs that cannot do this. Finally, one pair's optimal strategy when they see that their opponents are about to score a par or a bogie, but not a birdie, is analyzed. Key pointsA model for four-ball-best-ball match-play golf is established, and used to show that, although there can be other factors, the capacity of an individual to play birdies is a very important determinant in that player being a successful member of a four-ball-best-ball pair.Although it is not possible in general to rate play-ers individually as 4BBB players, a class of indi

  19. Effects of alloying elements on radiation hardening based on loop formation of electron-irradiated light water reactor pressure vessel model steels

    NASA Astrophysics Data System (ADS)

    Nishi, Takakuni; Hashimoto, N.; Ohnuki, S.; Yamamoto, T.; Odette, G. R.

    2011-10-01

    Electron irradiations using a high voltage electron microscope were conducted on several reactor pressure vessel model alloys in order to investigate the effects of alloying elements on the formation and development of defect clusters. In addition, the effects of alloying elements on yield stress change after irradiation were considered, comparing the mean size and number density of dislocation loops with the irradiation-induced hardening. High Cu alloys formed Cu and Mn-Ni-Si rich clusters, and these are important in determining the yield stress increase. High Ni alloys formed a high density of small dislocation loops and probably Mn-Ni-Si rich cluster, which have the effect of increasing the yield stress. High P enhanced radiation-induced segregation on grain boundary, helping prevent dislocation movement.

  20. Use of the tritium trick for analysis of the influence that hydrogen and helium exert on the mechanical properties of radiation-resistant precipitation-hardening FCC steels

    SciTech Connect

    Goshchitskii, B.N.; Sagaradze, V.V.; Arbuzov, V.L.; Zuev, Y.N.; Markelov, N.N.; Zimin, A.V.

    1995-10-01

    The aging austenitic stainless steel Crl6Nil5Mo3Til is shown to possess a high resistance to the radiation void formation under irradiation with fast neutrons (60 dpa, 753K). The influence of tritium introduced from the gaseous phase and radiogenic helium on the mechanical properties is analysed. 3 refs., 3 tabs.

  1. [Hardening of dental instruments].

    PubMed

    Gerasev, G P

    1981-01-01

    The possibility of prolonging the service life of stomatological instruments by the local hardening of their working parts is discussed. Such hardening should be achieved by using hard and wear-resistant materials. The examples of hardening dental elevators and hard-alloy dental drills are given. New trends in the local hardening of instruments are the treatment of their working parts with laser beams, the application of coating on their surface by the gas-detonation method. The results of research work and trials are presented. PMID:7300627

  2. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2012-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys Group, Old Hickory Clay Co., and Unimin Corp. — mined ball clay in four states in 2011. Production, on the basis of preliminary data, was 940 kt (1.04 million st) with an estimated value of $44.2 million. This is a 3-percent increase in tonnage from 912 kt (1.01 million st) with a value of $41.3 million that was produced in 2010. Tennessee was the leading producing state with 63 percent of domestic production, followed by Texas, Mississippi and Kentucky. About 69 percent of production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  3. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Christiansen, Thomas L.; Winther, Grethe; Somers, Marcel A. J.

    2016-08-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed ( ɛ eq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa's in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.

  4. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-09-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  5. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-12-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  6. Bouncing Balls that Spin

    ERIC Educational Resources Information Center

    Knipp, Peter

    2008-01-01

    When a ball bounces elastically against a floor, the vertical component (v[subscript y]) of the velocity of the ball's mass-center changes sign. This is a special case of the elastic collision of two balls (i.e., two objects, neither of which is much more massive than the other), in which case the balls' post-collision relative velocity (=…

  7. Synthesis of transition metal borides layers under pulsed electron-beams treatment in a vacuum for surface hardening of instrumental steels

    NASA Astrophysics Data System (ADS)

    Milonov, A. S.; Danzheev, B. A.; Smirnyagina, N. N.; Dasheev, D. E.; Kim, T. B.; Semenov, A. P.

    2015-11-01

    The saturation of the surface layers of metals and alloys with boron is conducted for increasing their surface hardness, wear resistance, etc. Multicomponent layers containing in its composition borides of refractory metals, as a rule, are formed by the methods of chemical- thermal processing in the interaction of boriding component with refractory one or by the method of saturation of refractory metal impurities or alloy with boron. In this work, we studied the features of vanadium and iron borides formation on the surface of instrumental steels U8A and R18 under the influence of intense electron beams in continuous and pulse modes.

  8. The Asymmetrical "Sticking" Behavior of Two Balls on an Incline.

    ERIC Educational Resources Information Center

    Mallinckrodt, A. John

    1999-01-01

    Offers a relatively simple analysis of the asymmetrical "sticking" and rolling behavior of two balls, one steel and one rubber, on an incline. Describes an Interactive Physics (TM) simulation designed to study the problem and gives rough experimental results. (WRM)

  9. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... Hardening of the arteries often occurs with aging. As you grow older, ... narrows your arteries and makes them stiffer. These changes ...

  10. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  11. Hardening of the surface layers of a hollow billet formed by centrifugal casting

    NASA Astrophysics Data System (ADS)

    Chumanov, V. I.; Chumanov, I. V.; Anikeev, A. N.; Garifulin, R. R.

    2010-12-01

    One of the methods to increase the mechanical properties of steel is its hardening via the introduction of a refractory fine-grained phase into a melt. A method of fabrication of a tube blank by centrifugal casting accompanied by hardening with a refractory phase is considered. The introduction of fine tungsten and silicon carbides is shown to improve the structure of grade 15 steel and to increase the wear resistance of a tube blank made of this steel.

  12. Ball valve extractor

    DOEpatents

    Herndon, Charles; Brown, Roger A.

    2002-01-01

    An apparatus and process for removing a ball valve is provided. The ball valve removal tool provides a handle sliding along the length of a shaft. One end of the shaft is secured within an interior cavity of a ball valve while the opposite end of the shaft defines a stop member. By providing a manual sliding force to the handle, the handle impacts the stop member and transmits the force to the ball valve. The direction of the force is along the shaft of the removal tool and disengages the ball valve from the ball valve housing.

  13. Fatigue life of high-speed ball bearings with silicon nitride balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    Hot-pressed silicon nitride was evaluated as a rolling-element bearing material. The five-ball fatigue tester was used to test 12.7-mm- diameter silicon nitride balls at maximum Hertz stresses ranging from 4.27 x 10 to the 9th power n/sq m to 6.21 x 10 to the 9th power n/sq m at a race temperature of 328K. The fatigue life of NC-132 hot-pressed silicon nitride was found to be equal to typical bearing steels and much greater than other ceramic or cermet materials at the same stress levels. A digital computer program was used to predict the fatigue life of 120-mm- bore angular-contact ball bearings containing either steel or silicon nitride balls. The analysis indicates that there is no improvement in the lives of bearings of the same geometry operating at DN values from 2 to 4 million where silicon nitride balls are used in place of steel balls.

  14. Deformation in metals after low temperature irradiation: Part II - Irradiation hardening, strain hardening, and stress ratios

    SciTech Connect

    Byun, Thak Sang; Li, Meimei

    2008-03-01

    Effects of irradiation at temperatures 200oC on tensile stress parameters are analyzed for dozens of bcc, fcc, and hcp pure metals and alloys, focusing on irradiation hardening, strain hardening, and relationships between the true stress parameters. Similar irradiation-hardening rates are observed for all the metals irrespective of crystal type; typically, the irradiation-hardening rates are large, in the range 100 - 1000 GPa/dpa, at the lowest dose of <0.0001 dpa and decrease with dose to a few tens of MPa/dpa or less at about 10 dpa. However, average irradiation-hardening rates over the dose range of 0 dpa − (the dose to plastic instability at yield) are considerably lower for stainless steels due to their high uniform ductility. It is shown that whereas low temperature irradiation increases the yield stress, it does not significantly change the strain-hardening rate of metallic materials; it decreases the fracture stress only when non-ductile failure occurs. Such dose independence in strain hardening behavior results in strong linear relationships between the true stress parameters. Average ratios of plastic instability stress to unirradiated yield stress are about 1.4, 3.9, and 1.3 for bcc metals (and precipitation hardened IN718 alloy), annealed fcc metals (and pure Zr), and Zr-4 alloy, respectively. Ratios of fracture stress to plastic instability stress are calculated to be 2.2, 1.7, and 2.1, respectively. Comparison of these values confirms that the annealed fcc metals and other soft metals have larger uniform ductility but smaller necking ductility when compared to other materials.

  15. When Two Balls Are Just One

    ERIC Educational Resources Information Center

    Kulp, Christopher W.; Biermann, Mark L.; Howard, Timothy; Klingenberg, Kurtis; Ramsey, Paul

    2008-01-01

    A camcorder can be a powerful tool in pedagogical settings, such as in an introductory physics course or in introducing undergraduates to data collection. In this paper, we discuss our experience using a Panasonic PV-GS150 digital camcorder to analyze the motion of a falling steel ball, with the goal of determining the acceleration due to gravity,…

  16. Having a Ball with Fitness Balls

    ERIC Educational Resources Information Center

    McNulty, Betty

    2011-01-01

    Fitness programs can be greatly enhanced with the addition of fitness balls. They are a fun, challenging, economical, and safe way to incorporate a cardiovascular, strength, and stretching program for all fitness levels in a physical education setting. The use of these balls has become more popular during the last decade, and their benefits and…

  17. The Goldenrod Ball Gall

    ERIC Educational Resources Information Center

    Fischer, Richard B.

    1974-01-01

    The paper presents a generalized life history of the goldenrod ball gall, a ball-shaped swelling found almost exclusively on the Canada goldenrod, Solidago canadensis, and caused by a peacock fly know as Eurosta soldiaginis. (KM)

  18. A comparison of the wear behavior of Ag, B, C, N, Pb and Sn implanted steels with 1.5% to 18% chromium

    NASA Astrophysics Data System (ADS)

    Kluge, A.; Langguth, K.; Öchsner, R.; Kobs, K.; Ryssel, H.

    1989-03-01

    Different steels with chromium contents between 1.5 and 18% were implanted with nitrogen, boron, carbon, silver, lead, and tin using doses between 10 17 and 4 × 10 17 cm -2. It was found that nitrogen is very effective in hardening steels with high chromium content. Boron reduces the wear of martensitic X90CrMoV18 in the range of two orders of magnitude. Carbon is very effective in hardening and reducing wear in the low chromium tool steel 100Cr6 which cannot be hardened by nitrogen implantation. The results strongly depend on testing atmosphere, load, and material of the ball used for friction tests. It is, for example, possible that implantation gives good results for a combination of steel and ion species tested under laboratory atmosphere, and only marginal improvement when tested under dry nitrogen. The implantation of silver, tin, and lead does not change the hardness of the steels investigated. However, a reduction of friction coefficient was found, which implied some wear rate reduction.

  19. Fizz-Ball Fizzics

    ERIC Educational Resources Information Center

    Moinester, Murray; Gerland, Lars; Liger-Belair, Gerard; Ocherashvili, Aharon

    2012-01-01

    We describe the fluid dynamics principles governing the up-down oscillatory cycling of a bubble-covered, low-density, low-mass ball of material (referred to henceforth as a "fizz-ball") immersed inside a glass of bubbling (super-saturated) carbonated liquid. The bubbles serve to desaturate the liquid of excess CO[subscript 2]. The fizz-ball acts…

  20. Ball Screw Actuator Including a Compliant Ball Screw Stop

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Hanlon, Casey (Inventor)

    2015-01-01

    An actuator includes a ball nut, a ball screw, and a ball screw stop. The ball nut is adapted to receive an input torque and in response rotates and supplies a drive force. The ball screw extends through the ball nut and has a first end and a second end. The ball screw receives the drive force from the ball nut and in response selectively translates between a retract position and a extend position. The ball screw stop is mounted on the ball screw proximate the first end to translate therewith. The ball screw stop engages the ball nut when the ball screw is in the extend position, translates, with compliance, a predetermined distance toward the first end upon engaging the ball nut, and prevents further rotation of the ball screw upon translating the predetermined distance.

  1. Effect of Ceramic Ball and Hybrid Stainless Steel Bearing/Wheel Combinations on the Lifetime of a Precision Translation Stage for the SIM Flight Project

    NASA Technical Reports Server (NTRS)

    Lo, C. John; Klein, Kerry; Jones, William R., Jr.; Jansen, Mark J.; Wemhoner, Jens

    2009-01-01

    A study of hybrid material couples using the Spiral Orbit Tribometer (SOT) was initiated to investigate both lubricated (Pennzane X2000 and Brayco 815Z) and unlubricated Si3N4, 440C SS, Rex 20, Cronidur X30 and X40 plates with Cerbec SN-101-C (Si3N4) and 440C balls. The hybrid wheel/bearing assembly will be used on the Linear Optical Delay Line (LODL) stage as an element of the NASA Space Interferometry Mission (SIM). SIM is an orbiting interferometer linking a pair of telescopes within the spacecraft and, by using an interferometry technique and several precision optical stages, is able to measure the motions of known stars much better than current ground or space based systems. This measurement will provide the data to "infer" the existence of any plants, undetectable by other methods, orbiting these known stars.

  2. Effect of friction stir processing on the tribological performance of high carbon steel.

    SciTech Connect

    Aldajah, S. H.; Ajayi, O. O.; Fenske, G. R.; David, S.

    2009-06-15

    Friction stir processing (FSP) was applied to 1080 carbon steel as a means to enhance the near-surface material properties. The process transformed the original pearlite microstructure to martensite, resulting in significant increase in surface hardness. This surface hardening produced a significant benefit for friction and wear behavior of the steel as measured by unidirectional sliding ball-on-flat testing. Under dry sliding, FSP reduced friction coefficient by approximately 25% and wear rate by an order of magnitude. Under oil lubrication, FSP had only a marginal effect on friction, but it reduced wear rates by a factor of 4. The improvement in tribological performance of 1080 steel by FSP technique is attributed to reduced plasticity of the near-surface material during sliding contact

  3. Evaluation of ball and disk wear scar data in the HFRR lubricity test

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The high-frequency reciprocating rig (HFRR) lubricity tester has become a widespread method for determining the lubricity of diesel fuels. The test is a ball-on-disk method, in which a steel ball scrapes over a steel disk immersed in the liquid to be tested. According to standards the wear scar ge...

  4. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  5. Modeling the Case Hardening of Automotive Components

    NASA Astrophysics Data System (ADS)

    Munikamal, Tiruttani; Sundarraj, Suresh

    2013-04-01

    A generalized framework has been developed within ABAQUS to model the surface hardening heat treatment processes for automotive steel components. The macro-scale heat transfer and stress calculations during the heating and quenching are coupled with the microstructural phase calculations, defined through a user routine, to estimate key process parameters such as case depth and surface hardness. This model has been applied to predict these parameters in two key industrial processes, i.e., case hardening of crankshafts and case carburization of gears. The results of the case depth and hardness calculations have been validated with the literature and in-house plant data. The effect of varying quench conditions on the overall stress distribution changes within the component has been outlined.

  6. Stress-Corrosion Cracking in Martensitic PH Stainless Steels

    NASA Technical Reports Server (NTRS)

    Humphries, T.; Nelson, E.

    1984-01-01

    Precipitation-hardening alloys evaluated in marine environment tests. Report describes marine-environment stress-corrosion cracking (SCC) tests of three martensitic precipitation hardening (PH) stainless-steel alloys.

  7. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2012-01-01

    A stemless ball valve comprising: a right flange; left flange; ball with an axis pin and two travel pins; ball seal on either side of the ball; guide sleeve with inner walls comprising two channels; cartridge guide holder; inner magnetic cartridge; and outer magnetic cartridge. The ball is situated inside of the guide sleeve, and a travel pin is located in each of the two channels. The guide sleeve is situated inside of the cartridge guide holder, which is located adjacent to and outside of the inner magnetic cartridge and secured to the inner magnetic cartridge such that when the inner magnetic cartridge rotates, the cartridge guide holder also rotates. The cartridge guide holder is secured to the guide sleeve such that when the cartridge guide holder rotates, the travel pins move within the channels in the inner walls of the guide sleeve, thereby causing the ball to rotate.

  8. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  9. Process design of press hardening with gradient material property influence

    NASA Astrophysics Data System (ADS)

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-01

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  10. Birth of ball lightning

    NASA Astrophysics Data System (ADS)

    Lowke, J. J.; Smith, D.; Nelson, K. E.; Crompton, R. W.; Murphy, A. B.

    2012-10-01

    Many observations of ball lightning report a ball of light, about 10 cm in diameter, moving at about walking speed, lasting up to 20 s and frequently existing inside of houses and even aeroplanes. The present paper reports detailed observations of the initiation or birth of ball lightning. In two cases, navigation crew of aircraft saw ball lightning form at the windscreen inside the cockpit of their planes. In the first case, the ball lightning occurred during a thunderstorm, with much lightning activity outside of the plane. In the second case, large "horns" of electrical corona were seen outside of the plane at the surface of the radome, just prior to the formation of the ball lightning. A third case reports ball lightning formed inside of a house, during a thunderstorm, at a closed glass window. It is proposed, based on two-dimensional calculations of electron and ion transport, that ball lightning in these cases is driven and formed by atmospheric ions impinging and collecting on the insulating surface of the glass or Perspex windows. This surface charge can produce electric fields inside of the cockpit or room sufficient to sustain an electric discharge. Charges of opposite sign to those outside of the window accumulate on the inside surface of the glass, leaving a ball of net charge moving inside of the cockpit or room to produce a pulsed discharge on a microsecond time scale.

  11. Ball Bearing Mechanics

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Dowson, D.

    1981-01-01

    Load-deflection relationships for different types of elliptical contacts such as those found in a ball bearing are developed. Simplified expressions that allow quick calculations of deformation to be made simply from a knowledge of the applied load, the material properties, and the geometry of the contacting elements are presented. Ball bearings subjected to radial, thrust and combined ball loads are analyzed. A design criterion for fatigue life of ball bearings is developed. The section of a satisfactory lubricant, as well as describing systems that provide a constant flow of lubricant to the contact, is considered.

  12. Aerodynamics of Wiffle Balls

    NASA Astrophysics Data System (ADS)

    Utvich, Alexis; Jemmott, Colin; Logan, Sheldon; Rossmann, Jenn

    2003-11-01

    A team of undergraduate students has performed experiments on Wiffle balls in the Harvey Mudd College wind tunnel facility. Wiffle balls are of particular interest because they can attain a curved trajectory with little or no pitcher-imparted spin. The reasons behind this have not previously been quantified formally. A strain gauge device was designed and constructed to measure the lift and drag forces on the Wiffle ball; a second device to measure lift and drag on a spinning ball was also developed. Experiments were conducted over a range of Reynolds numbers corresponding to speeds of roughly 0-40 mph. Lift forces of up to 0.2 N were measured for a Wiffle ball at 40 mph. This is believed to be due to air flowing into the holes on the Wiffle ball in addition to the effect of the holes on external boundary layer separation. A fog-based flow visualization system was developed in order to provide a deeper qualitative understanding of what occurred in the flowfield surrounding the ball. The data and observations obtained in this study support existing assumptions about Wiffle ball aerodynamics and begin to elucidate the mechanisms involved in Wiffle ball flight.

  13. Quartz ball valve

    NASA Technical Reports Server (NTRS)

    Goetz, C.; Ingle, W. M. (Inventor)

    1980-01-01

    A ball valve particularly suited for use in the handling of highly corrosive fluids is described. It is characterized by a valve housing formed of communicating segments of quartz tubing, a pair of communicating sockets disposed in coaxial alignment with selected segments of tubing for establishing a pair of inlet ports communicating with a common outlet port, a ball formed of quartz material supported for displacement between the sockets and configured to be received alternately thereby, and a valve actuator including a rod attached to the ball for selectively displacing the ball relative to each of the sockets for controlling fluid flow through the inlet ports.

  14. Physics of ball sports

    NASA Astrophysics Data System (ADS)

    Cohen, C.; Clanet, C.

    2016-06-01

    Ball sports have been part of human history for thousands of years [1]. Nowadays, 13 of them are part of the Olympic games (badminton, basketball, beach volley, football/soccer, golf, handball, hockey, rugby, table tennis, tennis, volleyball, water polo, ice hockey). All these games differ by launcher (hand, club, racket, bat), ball (size, shape and mass), pitch size and number of players. These differences induce different ball velocities. Apart from the velocities and the way to maximize them, we discuss in this article the ball trajectories and their impact on the size of sports fields.

  15. Large gauged Q balls

    NASA Astrophysics Data System (ADS)

    Anagnostopoulos, K. N.; Axenides, M.; Floratos, E. G.; Tetradis, N.

    2001-12-01

    We study Q balls associated with local U(1) symmetries. Such Q balls are expected to become unstable for large values of their charge because of the repulsion mediated by the gauge force. We consider the possibility that the repulsion is eliminated through the presence in the interior of the Q ball of fermions with charge opposite to that of the scalar condensate. Another possibility is that two scalar condensates of opposite charge form in the interior. We demonstrate that both these scenarios can lead to the existence of classically stable, large, gauged Q balls. We present numerical solutions, as well as an analytical treatment of the ``thin-wall'' limit.

  16. Characterisation of lubrication effect on performances and lifetime of ceramic and hybrid ball bearings

    NASA Astrophysics Data System (ADS)

    di Gesu, Frédéric; Sicre, Jacques

    2001-09-01

    In the context of high accuracy pointing applications, Astrium SAS have investigated, with support of CNES, the use of bearings with silicon nitride balls as an alternative technological solution to the standard lubricated stainless steel ball bearings, in order to reduce as far as possible the torque noise in mechanisms, and to avoid outgassing pollution. Performances of lubricated ceramic ball bearings are available in technological literature, therefore the effort was focused on the search of possible use of low speed rotating ceramic ball bearings without any lubricant, with the goal to achieve or exceed the lifetime performances of standard dry-lubricated stainless steel ball bearings, and to get rid of their on-ground operation constraints. This three-year study exhibits promising results, limited by the behaviour of cage material under dry conditions. No visible wear of neither ceramic ball nor steel or ceramic rings was pointed out.

  17. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  18. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  19. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  20. Great balls of fire

    NASA Astrophysics Data System (ADS)

    Stenhoff, Mark; reader01; jjherrera

    2014-03-01

    In reply to the physicsworld.com news article “Burning soil fuels ball lightning” (9 January, http://ow.ly/tl8aO) on evidence that a burning core of soil acts as an energy source for ball lightning.

  1. Ball Collision Experiments

    ERIC Educational Resources Information Center

    Cross, R.

    2015-01-01

    Experiments are described on collisions between two billiard balls and between a bat and a ball. The experiments are designed to extend a student's understanding of collision events and could be used either as a classroom demonstration or for a student project.

  2. Borner Ball Neutron Detector

    NASA Technical Reports Server (NTRS)

    2002-01-01

    The Bonner Ball Neutron Detector measures neutron radiation. Neutrons are uncharged atomic particles that have the ability to penetrate living tissues, harming human beings in space. The Bonner Ball Neutron Detector is one of three radiation experiments during Expedition Two. The others are the Phantom Torso and Dosimetric Mapping.

  3. Relation between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2006-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outer-race conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life, that includes the life of the ball set, caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  4. Relation Between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2008-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outerrace conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life--that includes the life of the ball set--caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  5. Tunguska dark matter ball

    NASA Astrophysics Data System (ADS)

    Froggatt, C. D.; Nielsen, H. B.

    2015-04-01

    It is suggested that the Tunguska event in June 1908 was due to a cm-large ball of a condensate of bound states of 6 top and 6 antitop quarks containing highly compressed ordinary matter. Such balls are supposed to make up the dark matter as we earlier proposed. The expected rate of impact of this kind of dark matter ball with the earth seems to crudely match a time scale of 200 years between the impacts. The main explosion of the Tunguska event is explained in our picture as material coming out from deep within the earth, where it has been heated and compressed by the ball penetrating to a depth of several thousand km. Thus the effect has some similarity with volcanic activity as suggested by Kundt. We discuss the possible identification of kimberlite pipes with earlier Tunguska-like events. A discussion of how the dark matter balls may have formed in the early universe is also given.

  6. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2011-01-01

    A stemless ball valve comprising two flanges and a ball with a channel, two axis pins and two travel pins. One end of each axis and travel pin is fixedly attached to the ball, and the other end of each axis pin is lodged into a notch in the first or second flange such that the axis pin is allowed to rotate in the notch. The guide sleeve comprises two channels, and one end of each travel pin is situated within one of the two channels in the guide sleeve. An outer magnetic cartridge causes the inner magnetic cartridge and guide sleeve to rotate, and when the guide sleeve rotates, the travel pins move up and down within the channels in the guide sleeve. The movement of the travel pins within the channels in the guide sleeve causes the ball to rotate, thereby opening and closing the ball valve.

  7. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-05-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  8. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-07-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  9. Evaluation of Springback for DP980 S Rail Using Anisotropic Hardening Models

    NASA Astrophysics Data System (ADS)

    Choi, Jisik; Lee, Jinwoo; Bae, Gihyun; Barlat, Frederic; Lee, Myoung-Gyu

    2016-07-01

    The effect of anisotropic hardening models on springback of an S-rail part was investigated. Two advanced constitutive models based on distortional and kinematic hardening, which captured the Bauschinger effect, transient hardening, and permanent softening during strain path change, were implemented in a finite element (FE) code. In-plane compression-tension tests were performed to identify the model parameters. The springback of the S-rail after forming a 980 MPa dual-phase steel sheet sample was measured and analyzed using different hardening models. The comparison between experimental and FE results demonstrated that the advanced anisotropic hardening models, which are particularly suitable for non-proportional loading, significantly improved the springback prediction capability of an advanced high strength steel.

  10. Physical model to predict the ball-burnishing forces

    NASA Astrophysics Data System (ADS)

    González-Rojas, H. A.; Travieso-Rodríguez, J. A.

    2012-04-01

    In this paper, we have developed a physical model to predict the forces of the ball burnishing. The models have been constructed on the basis of the plasticity theory. During the model development we have figured out the dimensionless number B that characterizes the problem of plastic deformation in the ball-burnishing. The experiments performed in steel and aluminum allows to validate the model and to emphasize the correct prediction of behavior patterns that the model describes.