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Sample records for hardened steel balls

  1. Hardening treatment of friction surfaces of ball journal bearings

    NASA Astrophysics Data System (ADS)

    Gorlenko, A. O.; Davidov, S. V.

    2016-04-01

    The article presents the technology of finishing plasma hardening by the application of the multi-layer nanocoating Si-O-C-N system to harden the friction surfaces of the ball journal bearings. The authors of the paper have studied the applied wear-resistant anti-friction coating tribological characteristics, which determine the increase in wear resistance of the ball journal bearings.

  2. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  3. Bouncing steel balls on water

    NASA Astrophysics Data System (ADS)

    de Podesta, Michael

    2007-09-01

    The 'skimming' of stones on water is a subject of perennial fascination for children and adults alike. In this article I describe the construction of an apparatus for safely and reproducibly demonstrating a similar phenomenon: the bouncing of 25 mm diameter steel balls from a water surface. The 'bouncing' is technically known as a ricochet and the article recounts the use of the effect in the Second World War in the 'Dam Busting' air raids of 1943. A number of calculations are made which allow an estimate of the projectile speed and energy, and the use of simple experimental techniques for validating these estimates is suggested. The role of spin is discussed, and a literature review collates the available empirical and theoretical results concerning the incident angle and speed for successful ricochet of spinning and non-spinning projectiles.

  4. Strain hardening of steel EP836

    SciTech Connect

    Lyadskaya, A.A.; Lappa, R.M.; Spuskanyuk, V.Z.

    1986-03-01

    The authors investigate the effect of different combinations of cold hydraulic pressing and heat treatment on the physical and mechanical properties of steel EP836 (03N17K10V10MT), containing 0.03% C, 16-17% Ni, 10-11.5% Co, 9.5-11.5% W, 1% Ti, 1% Mo, and 0.15% A1. Deformation of the unaged steel resulted in insignificant hardening without a decrease in plasticity; this agrees with the results of investigations of other steels of this class.

  5. Laser Surface Hardening of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Jin, Yajuan; Li, Zhuguo; Qi, Kai

    2014-09-01

    The study investigates laser surface hardening in the AISI 1045 steel using two different types of industrial laser: a high-power diode laser (HPDL) and a CO2 laser, respectively. The effect of process parameters such as beam power, travel speed on structure, case depth, and microhardness was examined. In most cases, a heat-affected zone (HAZ) formed below the surface; a substantial increase in surface hardness was achieved. In addition, big differences were found between the hardened specimens after HPDL surface hardening and CO2 laser surface hardening. For HPDL, depths of the HAZ were almost equal in total HAZ o, without surface melting. For CO2 laser, the depths changed a lot in the HAZ, with surface melting in the center. To better understand the difference of laser hardening results when use these two types of laser, numerical (ANSYS) analysis of the heat conduction involved in the process was also studied. For HPDL method, a rectangular beam spot and uniform energy distribution across the spot were assumed, while for CO2 laser, a circular beam spot and Gaussian energy distribution were assumed. The results showed that the energy distribution variety altered the thermal cycles of the HAZ dramatically. The rectangular HPDL laser beam spot with uniform energy distribution is much more feasible for laser surface hardening.

  6. Irradiation hardening of reduced activation martensitic steels

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Morimura, T.; Narui, M.; Matsui, H.

    1996-10-01

    Irradiation response on the tensile properties of 9Cr2W steels has been investigated following FFTF/MOTA irradiations at temperatures between 646 and 873 K up to doses between 10 and 59 dpa. The largest irradiation hardening accompanied by the largest decrease in the elongation is observed for the specimens irradiated at 646 K at doses between 10 and 15 dpa. The irradiation hardening appears to saturate at a dose of around 10 dpa at the irradiation temperature. No hardening but softening was observed in the specimens irradiated at above 703 K to doses of 40 and 59 dpa. Microstructural observation by transmission electron microscope (TEM) revealed that the dislocation loops with the a<100> type Burgers vector and small precipitates which were identified to be M 6C type carbides existed after the irradiation at below 703 K. As for the void formation, the average size of voids increased with increasing irradiation temperature from 646 to 703 K. No voids were observed above 703 K. Irradiation softening was attributed to the enhanced recovery of martensitic structure under the irradiation. Post-irradiation annealing resulted in hardening by the annealing at 673 K and softening by the annealing at 873 K.

  7. Precipitation hardening in 350 grade maraging steel

    SciTech Connect

    Viswanathan, U.K. . Radiometallurgy Div.); Dey, G.K. . Metallurgy Division); Asundi, M.K. )

    1993-11-01

    Evolution of microstructure in 350 grade commercial maraging steel has been examined. In the earlier stages of aging, the strengthening phases are formed by the heterogeneous precipitation, and these phases have been identified as intermetallic compounds of the Ni[sub 3] (Ti, Mo) and Fe[sub 2]Mo types. The kinetics of precipitation are studied in terms of the activation energy by carrying out isothermal hardness measurements of aged material. The mechanical properties in the peak-aged and overaged conditions were evaluated and the flow behavior examined. The overaging behavior of the steel has been studied and the formation of austenite of different morphologies identified. The crystallography of the austenite has been examined in detail. From the microstructural examination of peak-aged and deformed samples, it could be inferred that the dislocation-precipitate interaction is by precipitate shearing. Increased work hardening of the material in the overaged condition was suggestive of looping of precipitates by dislocations.

  8. Ultimate bending capacity of strain hardening steel pipes

    NASA Astrophysics Data System (ADS)

    Chen, Yan-fei; Zhang, Juan; Zhang, Hong; Li, Xin; Zhou, Jing; Cao, Jing

    2016-04-01

    Based on Hencky's total strain theory of plasticity, ultimate bending capacity of steel pipes can be determined analytically assuming an elastic-linear strain hardening material, the simplified analytical solution is proposed as well. Good agreement is observed when ultimate bending capacities obtained from analytical solutions are compared with experimental results from full-size tests of steel pipes. Parametric study conducted as part of this paper indicates that the strain hardening effect has significant influence on the ultimate bending capacity of steel pipes. It is shown that pipe considering strain hardening yields higher bending capacity than that of pipe assumed as elastic-perfectly plastic material. Thus, the ignorance of strain hardening effect, as commonly assumed in current codes, may underestimate the ultimate bending capacity of steel pipes. The solutions proposed in this paper are applicable in the design of offshore/onshore steel pipes, supports of offshore platforms and other tubular structural steel members.

  9. Zinc coated sheet steel for press hardening

    NASA Astrophysics Data System (ADS)

    Ghanbari, Zahra N.

    Galvanized steels are of interest to enhance corrosion resistance of press-hardened steels, but concerns related to liquid metal embrittlement have been raised. The objective of this study was to assess the soak time and temperature conditions relevant to the hot-stamping process during which Zn penetration did or did not occur in galvanized 22MnB5 press-hardening steel. A GleebleRTM 3500 was used to heat treat samples using hold times and temperatures similar to those used in industrial hot-stamping. Deformation at both elevated temperature and room temperature were conducted to assess the coating and substrate behavior related to forming (at high temperature) and service (at room temperature). The extent of alloying between the coating and substrate was assessed on undeformed samples heat treated under similar conditions to the deformed samples. The coating transitioned from an α + Gamma1 composition to an α (bcc Fe-Zn) phase with increased soak time. This transition likely corresponded to a decrease in availability of Zn-rich liquid in the coating during elevated temperature deformation. Penetration of Zn into the substrate sheet in the undeformed condition was not observed for any of the processing conditions examined. The number and depth of cracks in the coating and substrate steel was also measured in the hot-ductility samples. The number of cracks appeared to increase, while the depth of cracks appeared to decrease, with increasing soak time and increasing soak temperature. The crack depth appeared to be minimized in the sample soaked at the highest soak temperature (900 °C) for intermediate and extended soak times (300 s or 600 s). Zn penetration into the substrate steel was observed in the hot-ductility samples soaked at each hold temperature for the shortest soak time (10 s) before being deformed at elevated temperature. Reduction of area and elongation measurements showed that the coated sample soaked at the highest temperature and longest soak time

  10. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  11. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  12. Elastic constant versus temperature behavior of three hardened maraging steels

    NASA Technical Reports Server (NTRS)

    Ledbetter, H. M.; Austin, M. W.

    1985-01-01

    Elastic constants of three maraging steels were determined by measuring ultrasonic velocities. Annealed steels show slightly lower bulk moduli and considerably lower shear moduli than hardened steels. All the elastic constants (Young's modulus, shear modulus, bulk modulus and Poisson's ratio) show regular temperature behavior between 76 and 400 K. Young's modulus and the shear modulus increase with increasing yield strength, but the bulk modulus and Poisson's ratio are relatively unchanged. Elastic anisotropy is quite small.

  13. Description of full-range strain hardening behavior of steels.

    PubMed

    Li, Tao; Zheng, Jinyang; Chen, Zhiwei

    2016-01-01

    Mathematical expression describing plastic behavior of steels allows the execution of parametric studies for many purposes. Various formulas have been developed to characterize stress strain curves of steels. However, most of those formulas failed to describe accurately the strain hardening behavior of steels in the full range which shows various distinct stages. For this purpose, a new formula is developed based on the well-known Ramberg-Osgood formula to describe the full range strain hardening behavior of steels. Test results of all the six types of steels show a three-stage strain hardening behavior. The proposed formula can describe such behavior accurately in the full range using a single expression. The parameters of the formula can be obtained directly and easily through linear regression analysis. Excellent agreements with the test data are observed for all the steels tested. Furthermore, other formulas such as Ludwigson formula, Gardner formula, UGent formula are also applied for comparison. Finally, the proposed formula is considered to have wide suitability and high accuracy for all the steels tested. PMID:27563511

  14. Secondary hardening steel having improved combination of hardness and toughness

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.; Bhat, Manjeshwar S.; Garrison, Jr., Warren M.

    1979-01-01

    A secondary hardening alloy steel composition consisting essentially of about 0.25-0.5% carbon, about 0.5-1.0% manganese, about 1.5-3.0% nickel, about 0-1.0% chromium, about 1.75-2.5% molybdenum, about 0-0.4% vanadium, and an additive selected from about 1-3% aluminum and a combination of at least about 1% aluminum and at least about 1% silicon for a combined Al+Si content of about 2-4%, the balance being iron and impurity elements. The present steel composition has the following characteristics: it exhibits a flat tempering response, it is hardenable upon tempering to a Rockwell C hardness of at least 50, and it has an improved combination of hardness vs. toughness properties after tempering in the secondary hardening range. A method of preparation is also described.

  15. Hardenability of austenite in a dual-phase steel

    SciTech Connect

    Sarwar, M.; Priestner, R.

    1999-06-01

    A low-carbon, low-alloy steel was intercritically heat treated and thermomechanically processed to study the martensitic hardenability of austenite present. Rolling of the two-phase ({alpha} + {gamma}) microstructure elongated austenite particles and reduced their martensitic hardenability because the {alpha}/{gamma} interface where new ferrite forms during cooling was increased by the particle elongation. The martensite particles obtained in rolled material were also elongated or fibered in the rolling direction. Therefore, the thermomechanical processing of a two-phase ({alpha} + {gamma}) mixture has the detrimental effect of increasing the quenching power needed to yield a specific amount of martensite.

  16. Dynamic bake hardening of interstitial-free steels

    SciTech Connect

    Dehghani, K.; Jonas, J.J.

    2000-05-01

    Two types of dynamic strain aging (DSA) strengthening methods were investigated to determine their potentials for industrial use. They are referred to here as dynamic-static bake hardening (DSBH) and dynamic bake hardening (DBH). For this purpose, a 0.06 pct Ti interstitial-free (IF) steel was reheated to 900 C and cooled at 12 C/s to room temperature. It was then dynamically bake hardened in the temperature range 100 C to 250 C to strains of 2 to 8 pct at a strain rate of 10{sup {minus}3} s{sup {minus}1}. The tensile properties were determined before and after these treatments. It was found that the occurrence of DSA during dynamic baking led to significant increases in work-hardening rate as well as in the final strength. The results indicate that, for a given solute carbon level, the dynamically and then statically aged samples have higher strengths than those that are bake hardened in the conventional way.

  17. The Technology of Mould Steel for Online Pre-hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Dongmei; Liu, Guoyong; Li, Mouwei; Zhang, Shaojun; Bian, Xinxiao; Wanglin; Quan, Wang; Dai, Jinguo; Xubin; Wei, Chaocheng; Cai, Lijuan; Liu, Zuofeng; Gong, Shichuang; An, Zhengang

    This article describes a production method of mould steel pre-hardening, and focus on the advantage of this method, The technical core of method is the variable frequency and variable amplitude pulse uniform high-precision temperature control, which achieved by using strong-medium-weak water cooling, gas-water cooling and gas mist cooling composite cooling control technology. Optimizing the cooling rate path is a good method of optimizing quenched organization and structure.

  18. Interrelation of Steel Composition, Hardening Route, and Tempering Response of Medium Carbon Low-Alloy Steels

    NASA Astrophysics Data System (ADS)

    Hussein, Abdel-Hamid A.; Abdu, Mahmoud T.; El-Banna, El-Sayed M.; Soliman, Saied E.; Tash, Mahmoud M.

    2016-04-01

    Four medium carbon and low-alloy steels were hardened through oil and forced air cooling. Tempering was then performed in the temperature range 250-600 °C. The martensite content increased with an increased hardenability and/or the rate of cooling. Tempering at T > M s caused a gradual decline in both hardness and strength and an improvement in the Charpy V-notch impact toughness. The low-alloy steels underwent tempered martensite embrittlement (as a result of the formation of carbides at the martensite interlaths and prior austenite grain boundaries) and enhancement of phosphorus segregation (particularly in the presence of Ni). Higher hardenability steels were found to be better hardened via the more recent forced air quenching rather than the conventional oil quenching. In this work, a modest, novel attempt is presented to empirically correlate the impact toughness with the hardness measurements to enable future prediction of impact toughness from hardness measurements.

  19. Surface hardening of steel by laser and electron beam. (Latest citations from Metadex). Published Search

    SciTech Connect

    1996-08-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined.(Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  20. Surface hardening of steel by laser and electron beam. (Latest citations from METADEX). Published Search

    SciTech Connect

    Not Available

    1994-09-01

    The bibliography contains citations concerning electron beam hardening of steels and alloys. Among the materials surface hardened are carbon and alloy steels, aircraft spur gears, nitrocarburized steel, turbine blades, titanium-carbon steel, titanium, and rolling bearings. Effect of transformation plasticity on residual stress fields in laser surface hardening treatment is also examined. (Contains a minimum of 93 citations and includes a subject term index and title list.)

  1. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  2. Theoretical Study of the Oxidation Behavior of Precipitation Hardening Steel

    SciTech Connect

    Pistofidis, N.; Vourlias, G.; Chrissafis, K.; Psyllaki, P.

    2010-01-21

    The oxidation of precipitation hardening (PH) steels is a rather unexplored area. In the present work an attempt is made is made to estimate the kinetics of a PH steel. For this purpose specimens of the material under examination were isothermally heated at 850, 900 and 950 deg. C for 15 hr. Kinetics was based on TGA results. During heating a thick scale is formed on the substrate surface, which is composed by different oxides. The layer close to the substrate is compact and as a result it impedes corrosion. The mathematical analysis of the collected data shows that the change of the mass of the substrate per unit area versus time is described by a parabolic law.

  3. Development of a Press-Hardened Steel Suitable for Thin Slab Direct Rolling Processing

    NASA Astrophysics Data System (ADS)

    Lee, Jewoong; De Cooman, Bruno C.

    2015-01-01

    The thin slab casting and direct rolling process is a hot-rolled strip production method which has maintained commercial quality steel grades as a major material in many industrial applications due to its low processing cost. Few innovative products have however been developed specifically for production by thin slab direct rolling. Press hardening or hot press forming steel grades which are now widely used to produce structural automotive steel parts requiring ultra-high strength and formability may however offer an opportunity for thin slab direct rolling-specific ultra-high strength products. In this work, a newly designed press hardening steel grade developed specifically for thin slab direct rolling processing is presented. The press hardening steel has a high nitrogen content compared with press hardening steel grades produced by conventional steelmaking routes. Boron and titanium which are key alloying additions in conventional press hardening steel such as the 22MnB5 press hardening steel grade are not utilized. Cr is added in the press hardening steel to obtain the required hardenability. The properties of the new thin slab direct rolling-specific 22MnCrN5 press hardening steel grade are reviewed. The evolution of the microstructure and mechanical properties with increasing amounts of Cr additions from 0.6 to 1.4 wt pct and the effect of the cooling rate during die-quenching were studied by means of laboratory simulations. The selection of the optimum chemical composition range for the thin slab direct rolling-specific 22MnCrN5 steel in press hardening heat treatment conditions is discussed.

  4. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  5. A phenomenological model for bake hardening in minimal carbon steels

    NASA Astrophysics Data System (ADS)

    Das, Sourav; Nath Mohanty, Omkar; Brat Singh, Shiv

    2014-06-01

    The essence of bake hardening is to exploit the classical strain ageing in a positive way to increase the strength of the formed steel sheets used in outer body panel of a passenger car during the paint-baking operation. A new model that takes into account the strengthening contributions from Cottrell atmosphere and precipitate formation has been developed in the present work. The model predicts the increase in strength as a function of the amount of free solute C (calculated as a function of the annealing temperature), the amount of deformation, ageing temperature and time. The model predictions have been found to agree quite well with the experimental results; the individual contributions of Cottrell atmosphere and precipitation strengthening have been quantified.

  6. Analysis of fracture toughness of explosion-hardened martensitic steel

    NASA Astrophysics Data System (ADS)

    Moskvitina, L. V.

    2015-10-01

    In this work we study a shift of the following nonlinear states: tempering + abatement + 10 GPa shock loading + welding thermocycle. As a result the self-organized HAZ metal structure with elements of self-similarity on different scales is found. The fractal analysis shows how formed defects affect the HAZ metal hardness of 14H2GMR steel with the martensitic structure of static fracture. The statistical analysis of stereometric parameters of fracture shows a higher energy intensity of static fracture in specimens treated by explosion. The multifractal analysis reveals hardness of the grid dislocation structure induced by explosion in the air-hardening zone. The homogeneity of the dislocation structure related to carbides increases the resistance of HAZ metal of static fracture.

  7. An Evaluation of the Corrosion and Mechanical Performance of Interstitially Surface-Hardened Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jones, Jennifer L.; Koul, Michelle G.; Schubbe, Joel J.

    2014-06-01

    A surface hardening technique called "interstitial hardening" is commercially available, whereby interstitial carbon atoms are introduced into stainless steel surfaces without the formation of carbides. Surface hardening of machine elements such as impellors or fasteners would improve performance regarding cavitation and galling resistance, and has intensified interest in this process. However, there remains a need to characterize and validate the specific performance characteristics of the hardened materials. This paper describes experimental testing conducted on 316L stainless steel that has been surface hardened using available commercial techniques, using carbon as the interstitial atom. The corrosion performance of the hardened surface is assessed using electrochemical potentiodynamic testing to determine the breakdown potential in 3.5 wt.% NaCl solution to identify the most promising method. The hardness and thickness of the surface-hardened layer is characterized and compared using metallography and microhardness profiling. Corrosion fatigue and slow strain rate testing of untreated, hardened, and damaged, hardened surfaces exposed to ASTM seawater is conducted. Finally, critical galling stresses are determined and compared. Post-test examination of damage attempts to identify mechanisms of material failure and characterize how corrosion-assisted cracks initiate and grow in surface-hardened materials.

  8. Calculation of residual stresses induced during laser quench-hardening of steel

    SciTech Connect

    Shishkovskii, I.V.

    1992-06-01

    We present a theoretical and numerical analysis of the quasi-stationary uncoupled problem of thermoelastic-plasticity with the goal of estimating the amount of residual stress in steel after laser quench-hardening. 18 refs., 3 figs.

  9. Strain-hardening in nano-structured single phase steels: mechanisms and control.

    PubMed

    Bouaziz, O; Barbier, D

    2012-11-01

    The detrimental effect of grain size refinement on the strain hardening is highlighted in single phase steels. A physical based approach for understanding the underlying mechanisms is presented. In order to overcome this limitation a promising metallurgical route exploiting the thermal stability of mechanically induced twins in austenitic steels has been successfully applied to a stainless grade confirming the opportunity to get nano-structured alloys exhibiting high yield stress with high strain-hardening. PMID:23421275

  10. On the Decomposition of Martensite During Bake Hardening of Thermomechanically Processed TRIP Steels

    SciTech Connect

    Pereloma, E. V.; Miller, Michael K; Timokhina, I. B.

    2008-01-01

    Thermomechanically processed (TMP) CMnSi transformation-induced plasticity (TRIP) steels with and without additions of Nb, Mo, or Al were subjected to prestraining and bake hardening. Atom probe tomography (APT) revealed the presence of fine C-rich clusters in the martensite of all studied steels after the thermomechanical processing. After bake hardening, the formation of iron carbides, containing from 25 to 90 at. pct C, was observed. The evolution of iron carbide compositions was independent of steel composition and was a function of carbide size.

  11. Deformation and strain hardening of different steels in impact dominated systems

    SciTech Connect

    Rojacz, H.; Mozdzen, G.; Winkelmann, H.

    2014-04-01

    Strain hardening is a common technique to exploit the full potential of materials in diverse applications. Single impact studies were performed to evaluate work hardening effects of different steels, correlated to their deformation at different energy and momentum levels. Three different steels were examined regarding their forming behavior and their tendency to strain harden in impact loading conditions, revealing different intensities of hardness increase, deformation and coinciding microstructural changes. Detailed studies in the deformed zone such as micro hardness mappings were performed to reveal the materials hardness increase in the deformed zones. Additionally high resolution scanning electron microscopy (HRSEM) supported by electron backscatter diffraction (EBSD) was used to determine microstructural changes. Results indicate, that the influence of different velocities/strain rates at constant energy levels cannot be neglected for the strain hardening behavior of steels and provide data for a better control of the hardness increase in impact dominated materials fabrication operations. - Highlights: • Deformation and strain hardening behaviour of three different steels. • Influence of impact energies and momenta on the strain hardening. • Hardness increase and depth controllable by momentum and energy.

  12. A real-time surface inspection system for precision steel balls based on machine vision

    NASA Astrophysics Data System (ADS)

    Chen, Yi-Ji; Tsai, Jhy-Cherng; Hsu, Ya-Chen

    2016-07-01

    Precision steel balls are one of the most fundament components for motion and power transmission parts and they are widely used in industrial machinery and the automotive industry. As precision balls are crucial for the quality of these products, there is an urgent need to develop a fast and robust system for inspecting defects of precision steel balls. In this paper, a real-time system for inspecting surface defects of precision steel balls is developed based on machine vision. The developed system integrates a dual-lighting system, an unfolding mechanism and inspection algorithms for real-time signal processing and defect detection. The developed system is tested under feeding speeds of 4 pcs s‑1 with a detection rate of 99.94% and an error rate of 0.10%. The minimum detectable surface flaw area is 0.01 mm2, which meets the requirement for inspecting ISO grade 100 precision steel balls.

  13. Direct Resistance Joule Heating of Al-10 pct Si-Coated Press Hardening Steel

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; Choi, Won Seok; Cho, Yeol Rae; De Cooman, Bruno C.

    2016-06-01

    Various rapid heating methods have been developed to increase the productivity of press hardening steel. One of these methods is direct resistance Joule heating. This heating method results in the melting of the surface coating and the formation of a persistent liquid trail as a result of the high thermal conductivity and low melting temperature of the Al-10 pct Si alloy coating. This can be addressed by an alloying preheating treatment prior to the press hardening process.

  14. Direct Resistance Joule Heating of Al-10 pct Si-Coated Press Hardening Steel

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; Choi, Won Seok; Cho, Yeol Rae; De Cooman, Bruno C.

    2016-03-01

    Various rapid heating methods have been developed to increase the productivity of press hardening steel. One of these methods is direct resistance Joule heating. This heating method results in the melting of the surface coating and the formation of a persistent liquid trail as a result of the high thermal conductivity and low melting temperature of the Al-10 pct Si alloy coating. This can be addressed by an alloying preheating treatment prior to the press hardening process.

  15. Progress in through-hardening bearing steels: User`s experience

    SciTech Connect

    Furumura, K.; Abe, T.; Murakami, Y.

    1998-12-31

    This paper introduces a material technology relating to longer life bearings made of through-hardening steel. Efforts to improve steel cleanliness led to the development of a more reliable through-hardening steel (SAE 52100). The authors have succeeded in mass-producing extremely purified steel (EP steel) in collaboration with a steel maker. Among the rolling contact fatigue (RCF) life tests under clean lubrication conditions, only one bearing had accidentally failed substantially earlier than all the rest. This earlier failure was at about 1/20 of the L10 life, so that it introduced a large deviation into the Weibull distribution. It was not due to surface originated flaking from a small dent. This extremely earlier failure was believed to be subsurface originated flaking from a large non-metallic inclusion. Under clean lubrication conditions, the large non-metallic inclusions exert a more harmful impact on RCF life than small indentations. Therefore, original evaluation methods of non-metallic inclusions for practical bearing applications, especially from the view point of particle size distribution, have been developed. Since Japanese bearing manufacturers have moved forward with overseas local production due to the recent economic situation, it has been necessary to define the lower limits of permissible bearing steels. Therefore, the permissible limits about cleanliness for bearing steels were studied. Consequently, successful local procurement of almost all bearing steels has been achieved. By changing the chemical composition of SAE 52100, a new low cost through-hardening steel was developed. This steel was a non-soaking steel which was produced by controlling the primary large carbides and the heat-treatment condition of spheroidized annealing. The performance of bearings made of this steel is equivalent to that of the conventional bearing steel.

  16. Strain hardening during mechanical twining and dislocation channeling in irradiated 316 stainless steels

    SciTech Connect

    Byun, Thak Sang; Hashimoto, Naoyuki

    2007-01-01

    Localized deformation mechanisms and strain-hardening behaviors in irradiated 316 and 316LN stainless steels were investigated, and a theoretical model was proposed to explain the linear strain-hardening behavior during the localized deformation. After low temperature irradiation to significant doses the deformation microstructure changed from dislocation tangles to channels or to mechanical twins. It was also observed that irradiation hardening straightened gliding dislocations and increased the tendency for forming pileups. Regardless of these microstructural changes, the strain-hardening behavior was relatively insensitive to the irradiation. This dose-independent strain-hardening rate resulted in dose independence of the true stress parameters such as the plastic instability stress and true fracture stress. In the proposed model, the long-range back stress was formulated as a function of the number of pileup dislocations per slip band and the number of slip bands in a grain. The calculation results confirmed the experimental observation that strain-hardening rate was insensitive to the change in deformation mechanism because the long-range back stress hardening became as high as the hardening by tangled dislocations.

  17. New steels and methods for induction hardening of bearing rings and rollers

    SciTech Connect

    Ouchakov, B.K.; Shepeljakovsky, K.Z.

    1998-12-31

    The new method of through-surface hardening (TSH) of bearing rings and rollers was developed and used in Russia and former USSR. The principles of the method include the use of special steels of low or controlled hardenability, through-the-section induction of furnace heating and intense quenching of the parts by water stream in special devices. Due to the low hardenability of applied steels, the bearing rings and rollers have high-strength martensitic surface layer, combined with a core strengthened with a troostite and sorbite structure. High compressive residual stresses are formed in the martensitic surface layers. For a long time TSH has been successfully used for inner rings of bearings for railway car boxes, large rings and rollers of bearings for cement furnaces and rolling mills. Recently TSH was used for hollow rollers of railway bearings. For bearing rings made of SAE 52100 type high-carbon, chromium-alloyed steel a new method of low-deformation hardening was developed. The method is based on self-calibration of the rings during the quenching process and is intended for through hardening by induction heating and quenching by rapidly moved water stream.

  18. Regression relations for estimating the mechanical properties of steels subjected to solid-solution hardening

    NASA Astrophysics Data System (ADS)

    Protopopov, E. A.; Val'ter, A. I.; Protopopov, A. A.; Malenko, P. I.

    2015-07-01

    An approach is proposed to obtain regression relations to estimate the mechanical properties of steels subjected to solid-solution hardening. The applicability of the developed approach is shown for hot-rolled sheet austenitic iron-nickel and nickel alloys after quenching, toughened low-alloy structural steels with a sorbite structure in the case of full hardenabilty, sheet corrosion-resistant ferritic steels after softening heat treatment, and corrosion-resistant austenitic steels after austenitization. The derived regression relations serve as the basis for correcting the chemical composition of a metal melt to ensure the required level of the mechanical properties of ready products by controlling the degree of solid-solution hardening.

  19. Ramberg-Osgood strain-hardening characterization on an ASTM A302-B steel

    SciTech Connect

    James, L.A.

    1995-11-01

    Many elastic-plastic fracture mechanisms analysis procedures require knowledge of the true stress versus true strain response of the material being analyzed. The most common strain-hardening relationship employed is of the form first proposed by Ramberg and Osgood. Here, the Ramberg-Osgood strain-hardening exponents and coefficients are characterized for an unirradiated ASTM A302-B steel over a wide range of temperatures from {minus}129 to 260 C. The strain-hardening exponent increases only slightly with temperature over this range, while the coefficient decreases with increasing temperature. Tensile specimens irradiated to 0.002, 0.029, and 0.046 dpa exhibited significant increases in the strain-hardening exponent with increasing neutron irradiation level.

  20. Influence of laser hardening and resulting microstructure on fatigue properties of carbon steels

    SciTech Connect

    Cerny, I.; Fuerbacher, I.; Linhart, V.

    1998-06-01

    Cylindrical specimens of a CSN 12050 carbon steel, equivalent to the UNS G 10420 steel, with two different initial microstructures, normalized and heat treated, were surface processed without melting by a 2.5 kW, CO{sub 2} laser to study the effects of laser-beam hardening and resulting microstructure on fatigue properties and mechanisms. Two configurations of circumferential laser passes were made, resulting in one and three separate surface hardened lines, respectively. Fatigue resistance was studied using alternating bend tests. A detailed metallographic study and x-ray measurements of surface stresses were carried out. It was shown that the laser beam hardening under different conditions either reduced or slightly improved the fatigue life.

  1. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    NASA Astrophysics Data System (ADS)

    Sushanthi, Neethi; Maity, Joydeep

    2014-09-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter (D u) to diameter of steel bar (D) ratio with diameter of the steel bar (D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  2. Modification of Grange-Kiefer Approach for Determination of Hardenability in Eutectoid Steel

    NASA Astrophysics Data System (ADS)

    Sushanthi, Neethi; Maity, Joydeep

    2014-12-01

    In this research work, an independent mathematical modeling approach has been adopted for determination of the hardenability of steels. In this model, at first, cooling curves were generated by solving transient heat transfer equation through discretization with pure explicit finite difference scheme coupled with MATLAB-based programming considering variable thermo-physical properties of 1080 steel. Thereafter, a new fundamental approach is proposed for obtaining CCT noses as a function of volume fraction transformed through modification of Grange-Kiefer approach. The cooling curves were solved against 50 pct transformation nose of CCT diagram in order to predict hardening behavior of 1080 steel in terms of hardenability parameters (Grossmann critical diameter, D C; and ideal critical diameter, D I) and the variation of the unhardened core diameter ( D u) to diameter of steel bar ( D) ratio with diameter of the steel bar ( D). The experiments were also performed to ascertain actual D C value of 1080 steel for still water quenching. The D C value obtained by the developed model was found to match the experimental D C value with only 3 pct deviation. Therefore, the model developed in the present work can be used for direct determination of D I, D C and D u without resorting to any rigorous experimentation.

  3. Finite-Element Simulation of Conventional and High-Speed Peripheral Milling of Hardened Mold Steel

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    A finite-element model (FEM) with the flow stress and typical fracture is used to simulate a hard machining process, which before this work could not adequately represent the constitutive behavior of workpiece material that is usually heat treated to hardness levels above 50 Rockwell C hardness (HRC). Thus, a flow stress equation with a variation in hardness is used in the computer simulation of hard machining. In this article, the influence of the milling speed on the cutting force, chip morphology, effective stress, and cutting temperature in the deformation zones of both conventional and high-speed peripheral milling hardened mold steel is systematically studied by finite-element analysis (FEA). By taking into consideration the importance of material characteristics during the milling process, the similar Johnson-Cook’s constitutive equation with hardened mold steel is introduced to the FEM to investigate the peripheral milling of hardened mold steel. In comparison with the experimental data of the cutting force at various cutting speeds, the simulation result is identical with the measured data. The results indicate that the model can be used to accurately predict the behavior of hardened mold steel in both conventional and high-speed milling.

  4. Cyclic Material Properties Test to Determine Hardening/Softening Characteristics of HY-80 Steel

    SciTech Connect

    S.C. Hodge; J.M. Minicucci; T.F. Trimble

    2003-04-30

    The Cyclic Material Properties Test was structured to obtain and provide experimental data for determining cyclic hardening/softening characteristics of HY-80 steel. The inelastic strain history data generated by this test program and the resulting cyclic stress-strain curve will be used to enhance material models in the finite element codes used to perform nonlinear elastic-plastic analysis.

  5. Fatigue Hardening Behavior of 1.5 GPa Grade Transformation-Induced Plasticity-Aided Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sugimoto, Koh-Ichi; Hojo, Tomohiko

    2016-04-01

    Low cycle fatigue hardening/softening behavior of a 0.2 pct C-1.5 pct Si-1.5 pct Mn-1.0 pct Cr-0.2 pct Mo-0.05 pct Nb transformation-induced plasticity (TRIP)-aided steel consisting of a wide lath martensite structure matrix and a narrow lath martensite-metastable retained austenite mixture was investigated. The steel exhibited notable fatigue hardening in the same way as TRIP-aided bainitic ferrite steel, although conventional martensitic steel such as SCM420 steel with the same tensile strength exhibited fatigue softening. The considerable fatigue hardening of this steel is believed to be associated mainly with the compressive internal stress that results from a difference in flow stress between the matrix and the martensite-austenite-like phase, with a small contribution from the strain-induced transformation and dislocation hardenings.

  6. Finite Element Analysis of Deformation Due to Ball Indentation and Evaluation of Tensile Properties of Tempered P92 Steel

    NASA Astrophysics Data System (ADS)

    Barbadikar, Dipika R.; Ballal, A. R.; Peshwe, D. R.; Mathew, M. D.

    2015-08-01

    Ball indentation (BI) technique has been effectively used to evaluate the tensile properties with minimal volume of material. In the present investigation, BI test carried out on P92 steel (9Cr-0.5Mo-1.8W), using 0.76 mm diameter silicon nitride ball indenter was modeled using finite element (FE) method and analyzed. The effect of test temperature [300 K and 923 K (27 °C and 650 °C)], tempering temperature [1013 K, 1033 K, and 1053 K (740 °C, 760 °C, and 780 °C)], and coefficient of friction of steel (0.0 to 0.5) on the tensile strength and material pile-up was investigated. The stress and strain distributions underneath the indenter and along the top elements of the model have been studied to understand the deformation behavior. The tensile strength was found to decrease with increase in tempering and test temperatures. The increased pile-up around the indentation was attributed to the decrease in strain hardening exponent ( n) with increase in the test temperature. The pile-up height determined from profilometry studies and FE analysis as well as the load depth curve from BI and FE analysis was in agreement. The maximum strain location below the indentation changes with the test temperature. Stress-strain curves obtained by conventional tensile, BI test, and representative stress-strain concepts of FE model were found exactly matching.

  7. Magnetic and mechanical properties of Cu (75 wt%) - 316L grade stainless steels synthesized by ball milling and annealing

    NASA Astrophysics Data System (ADS)

    Mondal, Bholanath; Chabri, Sumit; Sardar, Gargi; Bhowmik, Nandagopal; Sinha, Arijit; Chattopadhyay, Partha Protim

    2015-05-01

    Elemental powders of Cu (75 wt%) and 316-stainless steel (25 wt%) has been subjected to ball milling upto 70 h followed by isothermal annealing at the temperature range of 350-750 °C for 1 h to investigate the microstructural evolution along with magnetic and mechanical properties. After 40 h of milling, the bcc Fe is almost dissolved in the solid solution of Cu but no significant change has been observed in the XRD pattern after 70 h of milling, Annealing of the alloy has resulted in precipitation of nanocrystalline bcc-Fe in Cu which triggers the soft ferromagnetic properties. The extensive mechanical characterization has been done at the microstructural scale by nanoindentation technique which demonstrates a hardening behavior of the compacted and annealed alloys due to possible precipitation of nanocrystalline bcc-Fe in Cu.

  8. Continuous Hardening During Isothermal Aging at 723 K (450 °C) of a Precipitation Hardening Stainless Steel

    NASA Astrophysics Data System (ADS)

    Celada-Casero, Carola; Chao, Jesús; Urones-Garrote, Esteban; San Martin, David

    2016-06-01

    The isothermal aging behavior of a cold-rolled precipitation hardening stainless steel has been studied at 723 K (450 °C) for holding times up to 72 hours. The precipitation hardening has been investigated using microhardness Vickers (Hv), thermoelectric power (TEP) measurements, and tensile testing. Microhardness compared to TEP measurements is more sensitive to detect the initial stages of aging. Two precipitation regimes have been observed: the first one related to the formation of Cu-clusters for aging times below 1 hour and a second one associated with formation of Ni-rich precipitates. The results show that the material exhibits an outstanding continuous age strengthening response over the aging time investigated, reaching a hardness of 710 ± 4 HV1 and an ultimate tensile strength (σ UTS) of 2.65 ± 0.02 GPa after 72 hours. Engineering stress-plastic strain curves reveal that the strength increases and the ductility decreases as the aging time increases. However, after prolonged holding times (24-72 hours) and, although small, a rise in both the strength and the total elongation is observed. The precipitation kinetics can be well predicted over the entire range of aging times by the Johnson-Mehl-Avrami-Kolmogorov (JMAK) equation. Finally, a reliable linear hardness-yield strength correlation has been found, which enables a rapid evaluation of the strength from bulk hardness measurements.

  9. Effects of residual stress on irradiation hardening in stainless steels

    NASA Astrophysics Data System (ADS)

    Okubo, N.; Miwa, Y.; Kondo, K.; Kaji, Y.

    2009-04-01

    Effects of residual stress on irradiation hardening were studied in advance for predicting irradiation assisted stress corrosion cracking. The specimens of SUS316 and SUS316L with several % plastic strains, which correspond to weld residual stress, were prepared by bending and keeping deformation under irradiation. Ion irradiations of 12 MeV Ni 3+ were performed at 330, 400 and 550 oC to 45 dpa. No bended specimen was simultaneously irradiated with the bended specimen. The residual stress was estimated by X-ray residual stress measurements before and after the irradiation. The micro-hardness was measured by using nanoindenter. The residual stress did not relax even for the case of the higher temperature aging at 500 oC for the same time of irradiation. The residual stress after ion irradiation up to high dpa, however, relaxed at these experimental temperatures. The irradiation hardening of stressed specimen was obviously lower than that of un-stressed one in case of SUS316L irradiated at 300 oC to 12 dpa.

  10. Case-hardening medium carbon steel for tough and long life bearing under severe lubrication conditions

    SciTech Connect

    Furumura, Kyozaburo; Murakami, Yasuo; Abe, Tsutomu

    1998-12-31

    It is known these days that case-hardening bearings have a longer life than through-hardening ones under severe lubrication conditions (i.e., mixing-in of foreign particles in the lubrication oil). To explain this fact, the authors first presented the mechanism of stress relaxation at the debris dent edge. According to test results, it was found that both retained austenite and hardness are the most important factors for a longer life material. Such material has a longer life even under boundary lubrication conditions. Since a sufficient EHL oil film does not form under boundary lubrication conditions, metal contact occurs. The resulting damage is called peeling and it decreases the bearing life. To realize ideal case hardening material for bearings, a new carbo-nitride heat treatment has been developed. Normally, it is extremely difficult to obtain a sufficient case depth using a traditional carbo-nitride heat treatment process. As an alternate, medium carbon steel was studied. The application of newly developed medium carbon steel has not only proved to make the creation of a sufficient case depth easier, but also provided economic benefits. Based on results from testing both the dimensional stability and fracture toughness, newly developed medium carbon steel can be used for case-hardening bearings.

  11. Deformation behavior in reactor pressure vessel steels as a clue to understanding irradiation hardening.

    SciTech Connect

    DiMelfi, R. J.; Alexander, D. E.; Rehn, L. E.

    1999-10-25

    In this paper, we examine the post-yield true stress vs true strain behavior of irradiated pressure vessel steels and iron-based alloys to reveal differences in strain-hardening behavior associated with different irradiating particles (neutrons and electrons) and different alloy chernky. It is important to understand the effects on mechanical properties caused by displacement producing radiation of nuclear reactor pressure steels. Critical embrittling effects, e.g. increases in the ductile-to-brittle-transition-temperature, are associated with irradiation-induced increases in yield strength. In addition, fatigue-life and loading-rate effects on fracture can be related to the post-irradiation strain-hardening behavior of the steels. All of these properties affect the expected service life of nuclear reactor pressure vessels. We address the characteristics of two general strengthening effects that we believe are relevant to the differing defect cluster characters produced by neutrons and electrons in four different alloys: two pressure vessel steels, A212B and A350, and two binary alloys, Fe-0.28 wt%Cu and Fe-0.74 wt%Ni. Our results show that there are differences in the post-irradiation mechanical behavior for the two kinds of irradiation and that the differences are related both to differences in damage produced and alloy chemistry. We find that while electron and neutron irradiations (at T {le} 60 C) of pressure vessel steels and binary iron-based model alloys produce similar increases in yield strength for the same dose level, they do not result in the same post-yield hardening behavior. For neutron irradiation, the true stress flow curves of the irradiated material can be made to superimpose on that of the unirradiated material, when the former are shifted appropriately along the strain axis. This behavior suggests that neutron irradiation hardening has the same effect as strain hardening for all of the materials analyzed. For electron irradiated steels, the

  12. Prediction of Phase Transformation and Hardness Distribution of AISI 1045 Steel After Spot Continual Induction Hardening

    NASA Astrophysics Data System (ADS)

    Zhu, Shengxiao; Wang, Zhou; Qin, Xunpeng; Mao, Huajie; Gao, Kai

    2015-10-01

    An numerical and experimental study of spot continual induction hardening (SCIH) for AISI 1045 steel was carried out to gain a better understanding of this non-stationary and transverse flux induction hardening treatment. The SCIH device was set up by assembling the single-turn coil inductor to a five-axis cooperating computer numerical control system. The influence of inductor velocity, input current, and quenching medium on temperature field was estimated via the SCIH model, and the simulated micro-hardness and microstructure were validated by experimental verification. The heating delay phenomenon appearing in the SCIH process had been analyzed.

  13. Surface modification of titanium using steel slag ball and shot blasting treatment for biomedical implant applications

    NASA Astrophysics Data System (ADS)

    Arifvianto, Budi; Suyitno; Mahardika, Muslim

    2013-08-01

    Surface modification is often performed using grit or shot blasting treatment for improving the performances of biomedical implants. The effects of blasting treatments using steel slag balls and spherical shots on the surface and subsurface of titanium were studied in this paper. The treatments were conducted for 60-300 s using 2-5 mm steel slag balls and 3.18 mm spherical shots. The surface morphology, roughness, and elemental composition of titanium specimens were examined prior to and after the treatments. Irregular and rough titanium surfaces were formed after the treatment with the steel slag balls instead of the spherical shots. The former treatment also introduced some bioactive elements on the titanium surface, but the latter one yielded a harder surface layer. In conclusion, both steel slag ball and shot blasting treatment have their own specialization in modifying the surface of metallic biomaterials. Steel slag ball blasting is potential for improving the osseointegration quality of implants; but the shot blasting is more appropriate for improving the mechanical properties of temporary and load bearing implants, such as osteosynthesis plates.

  14. Short-term hot-hardness characteristics of five case hardened steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.; Zaretsky, E. V.

    1975-01-01

    Short-term hot-hardness studies were performed with carburized and hardened AISI 8620, CBS 1000, CBS 1000M, CBS 600, and Vasco X-2 steels. Case and core hardness measurements were made at temperatures from 294 to 811 K (70 to 1000 F). The data were compared with data for high-speed tool steels and AISI 52100. The materials tested can be ranked as follows in order of decreasing hot-hardness retention: (1) Vasco X-2; equivalent to through-hardened tool steels up to 644 K (700 F) above which Vasco X-2 is inferior; (2) CBS 1000, (3) CBS 1000M; (4) CBS 6000; better hardness retention at elevated temperatures than through-hardened AISI 52100; and (5) AISI 8620. For the carburized steels, the change in hardness with temperature of the case and core are similar for a given material. The short-term hot hardness of these materials can be predicted with + or - 1 point Rockwell C.

  15. Influence of explosive density on mechanical properties of high manganese steel explosion hardened

    NASA Astrophysics Data System (ADS)

    Hu, Xiaoyan; Shen, Zhaowu; Liu, Yingbin; Liu, Tiansheng; Wang, Fengying

    2013-12-01

    The explosion hardening tests of high manganese steel were carried out by using two kinds of explosives of the same composition but different density, respectively. The detonation velocities were tested and the relevant mechanical properties were studied. The results show that the stronger single impulse acting on the specimen, the more hardness of surface increases and the more impact toughness decreases. Compared with the explosive of 1.48 g/cm3 density, the hardness, elongation rate, and impact toughness of the sample for triple explosion with explosive of 1.38 g/cm3 density are larger at the same hardening depth. In addition, the tensile strength of the sample for triple explosion with density of 1.38 g/cm3 is higher from the surface to 15 mm below the surface hardened.

  16. Investigation of Clusters in Medium Carbon Secondary Hardening Ultra-high-strength Steel After Hardening and Aging Treatments

    NASA Astrophysics Data System (ADS)

    Veerababu, R.; Balamuralikrishnan, R.; Muraleedharan, K.; Srinivas, M.

    2015-06-01

    Clusters, containing between 10 and 1000 atoms, have been investigated in a martensitic secondary hardening ultra-high-strength steel austenitized at 1173 K (900 °C) for 1 hour and tempered at either 768 K or 783 K (495 °C or 510 °C) for 4 or 8 hours using 3D atom probe. The presence of clusters was unambiguously established by comparing the observed spatial distribution of the different alloying elements against the corresponding distribution expected for a random solid solution. Maximum separation envelope method has been used for delineating the clusters from the surrounding "matrix." Statistical analysis was used extensively for size and composition analyses of the clusters. The clusters were found to constitute a significant fraction accounting for between 1.14 and 2.53 vol pct of the microstructure. On the average, the clusters in the 783 K (510 °C) tempered sample were coarser by ~65 pct, with an average diameter of 2.26 nm, relative to the other samples. In all samples, about 85 to 90 pct of the clusters have size less than 2 nm. The percentage frequency histograms for carbon content of the clusters in 768 K and 783 K (495 °C and 510 °C) tempered samples revealed that the distribution shifts toward higher carbon content when the tempering temperature is higher. It is likely that the presence of these clusters exerts considerable influence on the strength and fracture toughness of the steel.

  17. Nondestructive evaluation of residual stresses in case hardened steels by magnetic anisotropy measurements

    NASA Astrophysics Data System (ADS)

    Lo, C. C. H.

    2012-05-01

    This paper reports on a recent study aimed at developing the stress-induced magnetic anisotropy (SMA) technique for characterizing residual stresses in case hardened steel components. The results of SMA measurements performed on flat induction hardened steel discs with different case depths confirm the feasibility of detecting principal stress axes by measuring the angular variation of magnetic permeability. The permeability signals along the principal axes were found to vary monotonically with the residual stresses measured by XRD, but the signals are in general smaller for samples with a larger case depth. The magnetomechanical properties of the martensitic case and ferritic/pearlitic core of the induction hardened sample were studied by measuring magnetostriction curves from strip samples that were cut from the case and core regions, respectively. The case strip shows a significantly lower magnetostriction than the core strip, indicating a weaker stress dependence of magnetic properties for the martensitic case than for the ferritic/pearlitic bulk of the case hardened samples.

  18. Hardening and microstructural evolution of A533b steels irradiated with Fe ions and electrons

    NASA Astrophysics Data System (ADS)

    Watanabe, H.; Arase, S.; Yamamoto, T.; Wells, P.; Onishi, T.; Odette, G. R.

    2016-04-01

    Radiation hardening and embrittlement of A533B steels is heavily dependent on the Cu content. In this study, to investigate the effect of copper on the microstructural evolution of these materials, A533B steels with different Cu levels were irradiated with 2.4 MeV Fe ions and 1.0 MeV electrons. Ion irradiation was performed from room temperature (RT) to 350 °C with doses up to 1 dpa. At RT and 290 °C, low dose (<0.1 dpa) hardening trend corresponded with ΔH ∝ (dpa)n, with n initially approximately 0.5 and consistent with a barrier hardening mechanism, but saturating at ≈0.1 dpa. At higher dose levels, the radiation-induced hardening exhibited a strong Cu content dependence at 290 °C, but not at 350 °C. Electron irradiation using high-voltage electron microscopy revealed the growth of interstitial-type dislocation loops and enrichment of Ni, Mn, and Si in the vicinities of pre-existing dislocations at doses for which the radiation-induced hardness due to ion irradiation was prominent.

  19. Effect of strain rate on bake hardening response of BH220 steel

    NASA Astrophysics Data System (ADS)

    Das, Anindya; Tarafder, Soumitro; Sivaprasad, S.; Chakrabarti, Debalay

    2015-09-01

    This study aims at understanding the bake hardening ability of ultra low carbon BH220 steel at different strain rates. The as-received material has been pre-strained to four different levels and then deformed in tension under (a) as pre-strained state and (b) after baking at 170 ∘C for 20 minutes, at three different strain rates of 0.001, 0.1 and 100/s. In both the conditions, yield stress increased with pre-strain and strain rate, but bake hardening ability was found to decrease when strain rate was increased. The strain rate sensitivity of the material was also found to decrease with bake hardening. Generation of dislocation forests and their subsequent immobility during baking treatment enables them to act as long range obstacles during further deformation. At higher strain rates, less amount of dislocations are produced which can interact with themselves and produce hardening, because of which bake hardening ability and the strain rate drops. A dislocation based strengthening model, as proposed by Larour et al. 2011 [7], was used to predict the yield stress values obtained at different conditions. The equation produced excellent co-relation with the experimental data.

  20. Discrete Particle Model for Deformation of Assemblies of Steel Balls Under Extension: Application to Sandbox Models

    NASA Astrophysics Data System (ADS)

    Bibee, M. A.; Calantoni, J.; Sclater, J. G.

    2005-05-01

    Experiments on sandboxes provide a useful tool for understanding the deformation of both sedimentary sequences and the continental crust. Boerner and Sclater (1992) have shown that the deformation under extension of assemblies of steel balls can reproduce many of the basic features of these experiments. We use a discrete particle model (DPM) to simulate previously performed physical experiments, which consisted of extending close-packed assemblies of steel balls placed on a rubber sheet attached to moveable boundaries. Steel balls are modeled with spherical elements in the DPM where normal and tangential forces generated at contact points are modeled with springs and friction, respectively. The simulations allow for a quantitative examination of the displacement and rotation of each steel ball as well as provide estimates of the contact forces between them. We perform a suite of simulations to explore the behavior of the model due to variations in the material properties of the balls and rate of extension of the assembly. Qualitative visual analysis shows that the simulations reproduce the qualitative features from the physical experiments such as dilation, rotation, and fault formation. Our success in matching most of the major features of the experiment indicates that the DPM may have a real future in improving our understanding of the deformation of both sedimentary sequences and the continental crust.

  1. Hardening of aged duplex stainless steels by spinodal decomposition.

    PubMed

    Danoix, F; Auger, P; Blavette, D

    2004-06-01

    Mechanical properties, such as hardness and impact toughness, of ferrite-containing stainless steels are greatly affected by long-term aging at intermediate temperatures. It is known that the alpha-alpha' spinodal decomposition occurring in the iron-chromium-based ferrite is responsible for this aging susceptibility. This decomposition can be characterized unambiguously by atom probe analysis, allowing comparison both with the existing theories of spinodal decomposition and the evolution of some mechanical properties. It is then possible to predict the evolution of hardness of industrial components during service, based on the detailed knowledge of the involved aging process. PMID:15233853

  2. Profiles of Material Properties in Induction-Hardened Steel Determined through Inversion of Resonant Acoustic Measurements

    SciTech Connect

    Johnson, W.L.; Kim, S.A.; Norton, S.J.

    2005-04-09

    Electromagnetic-acoustic measurements of resonant frequencies of induction-hardened steel shafts were used in an inverse calculation to determine parameters of the radial variations in the shear constant and density, including the effects of material variations and residual stress. Parameters determined for the profile of the shear constant were consistent with independent measurements on cut specimens and estimates of the acoustoelastic contribution. The profiles determined for material variations were close to those of the measured hardness.

  3. Effects of alloying on aging and hardening processes of steel with 20% nickel

    NASA Technical Reports Server (NTRS)

    Bogachev, I. N.; Zvigintsev, N. V.; Maslakova, T. M.

    1981-01-01

    Measurements of hardness, thermal emf, and electrical resistance were used to study the effects of Co, Mo, Ti and Al contents on aging and hardening processes in Fe 20%Ni steel. It is shown that the effects of these alloying elements differ substantially. Anomalies which arise in the temperature dependence of physical properties due to the presence of cobalt and molybdenum are reduced by the inclusion of titanium and aluminum (and vice versa).

  4. Revealing cyclic hardening mechanism of a TRIP steel by real-time in situ neutron diffraction

    SciTech Connect

    Yu, Dunji; An, Ke; Chen, Yan; Chen, Xu

    2014-01-01

    Real-time in situ neutron diffraction was performed on a transformation-induced plasticity (TRIP) steel under cyclic loading at room temperature. By Rietveld refinement and single peak analysis, the volume fraction and average stress estimates as well as dislocation density of individual phases (austenite and martensite phase) were derived. The results reveal that the volume fraction of martensite phase, instead of individual phase strengthening, should be accounted for the remarkable secondary cyclic hardening.

  5. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    SciTech Connect

    Aouafi, A.; Bouvier, S.; Gasperini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-07

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  6. Phenomenological Analysis of the Kinematic Hardening of HSLA and IF Steels Using Reverse Simple Shear Tests

    NASA Astrophysics Data System (ADS)

    Aouafi, A.; Bouvier, S.; Gaspérini, M.; Lemoine, X.; Bouaziz, O.

    2007-04-01

    Reverse simple shear tests are used to analyse the Bauschinger effect and the evolution of the kinematic hardening for a wide range of equivalent von Mises strain [0.025 - 0.3]. This work is carried out on two high strength low-alloyed steels. In order to investigate the effect of the precipitates on the macroscopic behaviour, a ferritic mild steel is used as a reference. Different phenomenological descriptions of the back-stress tensor are examined in order to analyse their ability to describe the experimental behaviour.

  7. Effect of recrystallization on ion-irradiation hardening and microstructural changes in 15Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Ha, Yoosung; Kimura, Akihiko

    2015-12-01

    The effects of recrystallization on ion-irradiation hardening and microstructural changes were investigated for a 15Cr-ODS ferritic steel. Dual ion-irradiation experiments were performed at 470 °C using 6.4 MeV Fe3+ ions simultaneously with energy-degraded 1 MeV He+ ions. The displacement of damage at 600 nm depth from the specimen surface was 30 dpa. Nano-indentation test with Berkovich type indentation tip was measured by constant stiffness measurement (CSM) technique. Results from nano-indentation tests indicate irradiation hardening in ODS steels even at 470 °C, while it wasn't observed in reduced activation ferritic steel. Recrystallized ODS steel shows a larger irradiation hardening, which is considered to be due to the reduction of grain boundaries and interfaces of matrix/oxide particles. In 20% cold rolled ODS steel after recrystallization, both the hardening and bubble number density were lower than those of recrystallized ODS steel, suggesting that dislocations generated by cold rolling suppress bubble formation. Based on the estimation of irradiation hardening from TEM observation results, it is considered that the bubbles are not the main factor controlling ion-irradiation hardening.

  8. Long-term hot-hardness characteristics of five through-hardened bearing steels

    NASA Technical Reports Server (NTRS)

    Anderson, N. E.

    1978-01-01

    Five vacuum-melted bearing steels tempered to various room temperature hardnesses: AISI 52100 and the tool steels AISI M-1, AISI M-50, Halmo, and WB-49 were studied. Hardness measurements were taken on AISI 52100 at room temperature and at elevated temperatures after soaking it at temperatures to 478 K (400 F) for as long as 1000 hours. Hardness measurements were also taken on the tool steels after soaking them at temperatures to 700 K (800 F) for as long at 1000 hours. None of the tool steel tempered during soaking and AISI 52100 did not temper when soaked at 366 K (200 F) for 1000 hours. However, AISI 52100 that was initially hardened to room temperature hardness of 62.5 or 64.5 lost hardness during the first 500 hours of the 1000-hour soak tests at temperatures greater than 394 K (250 F), but it maintained its hardness during the final 500 hours of soaking. Similarly, AISI 52100 initially hardened to room temperature hardness of 60.5 lost hardness during the first 500 hours of the 1000-hour soaking at temperatures greater than 422 K (300 F), but it maintained its hardness during the final 500 hours of soaking.

  9. A peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls.

    PubMed

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached. PMID:22574035

  10. A Peristaltic Micro Pump Driven by a Rotating Motor with Magnetically Attracted Steel Balls

    PubMed Central

    Du, Min; Ye, Xiongying; Wu, Kang; Zhou, Zhaoying

    2009-01-01

    In this paper, we present a membrane peristaltic micro pump driven by a rotating motor with magnetically attracted steel balls for lab-on-a-chip applications. The fabrication process is based on standard soft lithography technology and bonding of a PDMS layer with a PMMA substrate. A linear flow rate range ∼490 μL/min was obtained by simply varying the rotation speed of a DC motor, and a maximum back pressure of 592 Pa was achieved at a rotation speed of 43 rpm. The flow rate of the pump can also be adjusted by using steel balls with different diameters or changing the number of balls. Nevertheless, the micro pump can also work in high speed mode. A high back pressure up to 10 kPa was achieved at 500 rpm using a high speed DC motor, and an utmost flow rate up to 5 mL/min was reached. PMID:22574035

  11. Effect of carburized layer on rolling contact fatigue of 52100 ball bearing steel

    SciTech Connect

    Kotkowski, K.; Cegielski, H.; Przylecki, Z.

    1995-12-31

    Results of investigations of rolling contact fatigue life of 52100 ball bearing steel for two groups of specimens, carburized and non-carburized, are presented in the paper. A carburized layer improves the contact fatigue life ten times, when L{sub 10} lives are compared, or improves the fatigue strength by {approximately}18%, when load capacities are compared.

  12. Deep Drawing Simulation Of High And Ultrahigh Strength Steels Under Consideration Of Anisotropic Hardening

    SciTech Connect

    Roll, Karl; Faust, Alexander; Kessler, Lutz

    2007-05-17

    In today's sheet metal forming simulation, most attention is paid to yield loci functions, which describe the anisotropy of the material in yielding. The coefficients, defining the shape of the yield locus in these functions are usually fitted at a certain level of plastic work and are then valid for the whole range of plastic deformation. Modern high and ultrahigh strength steels, especially those with induced plasticity, may often exhibit only a very small anisotropy in yielding, but a severe anisotropy in work hardening for different loading conditions. This behavior can not be described by fitting the yield locus at a specific value of plastic deformation. An approach to take into account the anisotropic hardening of sheet metals is to provide different yield curves for several loading conditions and expand the yield locus dependent on the current form of load. By doing this, one can use a comparatively simple yield locus, like that of Hill from 1948, because all anisotropy is given by the different hardening curves. For the commercial FEM code LS DYNA the material model MATFEM Generalized Yield is available as a user subroutine, which supports this approach. In this paper, forming simulation results of different yield loci are compared with experimental results. The simulations were carried out in LS-DYNA with the Barlat 89 and 2000 yield loci and isotropic hardening and with the GenYld model combining a Hill 48 yield locus and anisotropic hardening. The deep drawing experiments were conducted on a hydraulic press, measuring binder and punch forces. The deformation of the sheet was measured by optical grid analysis. A comparison of the simulated and measured plastic strains shows that using a model including anisotropic hardening can produce better results than the usage of a complex yield locus but isotropic hardening for the examined materials. This might be interesting for e.g. spring back simulations. By combining a simple yield locus with anisotropic

  13. The microstructure of neutron irradiated type-348 stainless steel and its relation to creep and hardening

    NASA Astrophysics Data System (ADS)

    Thomas, L. E.; Beeston, J. M.

    1982-06-01

    Annealed type-348 stainless steel specimens irradiated to 33 to 39 dpa at 350°C were examined by transmission electron microscopy to determine the cause of pronounced irradiation creep and hardening. The irradiation produced very high densities of 1-2 nm diameter helium bubbles, 2-20 nm diameter faulted (Frank) dislocation loops and 10 nm diameter precipitate particles. These defects account for the observed irradiation hardening but do not explain the creep strains. Too few point defects survive as faulted dislocation loops for significant creep by the stress-induced preferential absorption (SIPA) mechanism and there are not enough unfaulted dislocations for creep by climb-induced glide. Also, the irradiation-induced precipitates are face-centred cubic G-phase (a niobium nickel suicide), and cannot cause creep. It is suggested that the irradiation creep occurs by a grain-boundary movement mechanism such as diffusion accomodated grain-boundary sliding.

  14. Hardness depth profiling of case hardened steels using a three-dimensional photothermal technique

    NASA Astrophysics Data System (ADS)

    Qu, Hong; Wang, Chinhua; Guo, Xinxin; Mandelis, Andreas

    2010-03-01

    A method of retrieving thermophysical depth profiles of continuously inhomogeneous materials is presented both theoretically and experimentally using the three-dimensional (3-D) photothermal radiometry. A 3-D theoretical model suitable for characterizing solids with arbitrary continuously varying thermophysical property depth profiles and finite (collimated or focused) laser beam spotsize is developed. A numerical fitting algorithm to retrieve the thermophysical profile was demonstrated with three case hardened steel samples. The reconstructed thermal conductivity depth profiles were found to be well anti-correlated with microhardness profiles obtained with the conventional indenter method.

  15. Reverse-Martensitic Hardening of Austenitic Stainless Steel upon Up-quenching

    NASA Astrophysics Data System (ADS)

    Sato, Kiminori; Guo, Defeng; Li, Xiaohong; Zhang, Xiangyi

    2016-08-01

    Reverse-martensitic transformation utilizing up-quenching was demonstrated for austenitic stainless steel. Up-quenching was done following the stress-induced phase modification to martensite and then enrichment of the body-centered-cubic ferrite. Transmission-electron-microscopy observation and Vickers hardness test revealed that the reverse-martensitic transformation yields quench hardening owing to an introduction of highly-concentrated dislocation. It is furthermore found that Cr precipitation on grain boundaries caused by isothermal aging is largely suppressed in the present approach.

  16. Microstructural evolution and the variation of tensile behavior after aging heat treatment of precipitation hardened martensitic steel

    SciTech Connect

    Shin, Jong-Ho; Jeong, JaeSuk; Lee, Jong-Wook

    2015-01-15

    The effects of aging temperature on the microstructural evolution and the tensile behavior of precipitation hardened martensitic steel were investigated. Microscopic analysis using transmission electron microscope (TEM) was combined with the microstructural analysis using the synchrotron X-ray diffraction (XRD) to characterize the microstructural evolution with aging temperature. Peak hardness was obtained by precipitation of the Ni{sub 3}Al ordered phase. After aging at temperature range from 420 to 590 °C, spherical Ni{sub 3}Al precipitates and ellipsoidal M{sub 23}C{sub 6} carbides were observed within laths and at lath boundaries, respectively. Strain hardening behavior was analyzed with Ludwik equation. It is observed that the plastic strain regimes can be divided into two different stages by a rapid increase in strain hardening followed by a comparatively lower increase. At the first strain hardening stage, the aged specimen exhibited higher strain hardening exponent than the as-quenched specimen, and the exponent in the aged specimen was not changed considerably with increasing aging temperature. It is revealed that the strain hardening exponents at the first and the second stages were associated with the Ni{sub 3}Al precipitates and the domain size representing the coherent scattering area, respectively. - Highlights: • All of aged specimen exhibited higher strain hardening exponent than the as-quenched specimen at the first stage. • The value of strain hardening exponent in the aged specimen was nearly constant with aging temperature. • Ni{sub 3}Al precipitation dominantly influenced to the increase of strain hardening exponent at the first strain hardening stage. • Domain size was associated with strain hardening exponent at the second strain hardening stage.

  17. Non-vacuum electron-beam carburizing and surface hardening of mild steel

    NASA Astrophysics Data System (ADS)

    Bataev, I. A.; Golkovskii, M. G.; Losinskaya, A. A.; Bataev, A. A.; Popelyukh, A. I.; Hassel, T.; Golovin, D. D.

    2014-12-01

    In this paper, we study the structure, microhardness, and tribological properties of surface layers of mild (0.19% C) steel, which was formed by electron-beam cladding with an iron-graphite powder mixture followed by quenching and tempering. A 1.4 MeV electron beam that was extracted into air was used. Cladding of steel with the iron-graphite mixture at a beam current of 24 and 26 mA formed a hypoeutectic cast iron layer (2.19% C) and a hypereutectoid steel (1.57% C) layer, which were 2.0 and 2.6 mm thick, respectively. The microhardness of the surface-quenched and tempered steel and cast iron layers was 7 and 8 GPa, respectively. Electron-beam quenching of the surface layers of hypoeutectic cast iron was accompanied with multiple cracking. During the quenching of the 1.57% C steel layer, crack formation was not observed. In friction tests against fixed and loose abrasive particles, the surface layers of hypereutectoid steel and hypoeutectic cast iron that were produced by electron-beam cladding and quenching had lower wear rates than mild steel after pack carburizing, quenching, and tempering. In the sliding wear tests, the cast iron clad layer, which was subjected to electron-beam quenching and tempering, exhibited the highest wear resistance. Electron-beam treatment can be used to harden local areas of large workpieces. It is reasonable to treat clad layers of high-carbon steel with electron-beam quenching and tempering. To prevent multiple cracking, white cast iron layers should not be quenched.

  18. On the correlation between irradiation-induced microstructural features and the hardening of reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Lambrecht, M.; Meslin, E.; Malerba, L.; Hernández-Mayoral, M.; Bergner, F.; Pareige, P.; Radiguet, B.; Almazouzi, A.

    2010-11-01

    A correlation is attempted between microstructural observations by various complementary techniques, which have been implemented within the PERFECT project and the hardening measured by tensile tests of reactor pressure vessel steel and model alloys after irradiation to a dose of ˜7 × 10 19 n cm -2. This is done, using the simple hardening model embodied by the Orowan equation and applying the most suitable superposition law, as suggested by a parametric study using the DUPAIR line tension code. It is found that loops are very strong obstacles to dislocation motion, but due to their low concentration, they only play a minor role in the hardening itself. For the precipitates, the contrary is found, although they are quite soft (due to their very small sizes and their coherent nature), they still play the dominant role in the hardening. Vacancy clusters are important for the formation of both loops and precipitates, but they will play almost no role in the hardening by themselves.

  19. Evaluation of irradiation hardening of proton irradiated stainless steels by nanoindentation

    NASA Astrophysics Data System (ADS)

    Yabuuchi, Kiyohiro; Kuribayashi, Yutaka; Nogami, Shuhei; Kasada, Ryuta; Hasegawa, Akira

    2014-03-01

    Ion irradiation experiments are useful for investigating irradiation damage. However, estimating the irradiation hardening of ion-irradiated materials is challenging because of the shallow damage induced region. Therefore, the purpose of this study is to prove usefulness of nanoindentation technique for estimation of irradiation hardening for ion-irradiated materials. SUS316L austenitic stainless steel was used and it was irradiated by 1 MeV H+ ions to a nominal displacement damage of 0.1, 0.3, 1, and 8 dpa at 573 K. The irradiation hardness of the irradiated specimens were measured and analyzed by Nix-Gao model. The indentation size effect was observed in both unirradiated and irradiated specimens. The hardness of the irradiated specimens changed significantly at certain indentation depths. The depth at which the hardness varied indicated that the region deformed by the indenter had reached the boundary between the irradiated and unirradiated regions. The hardness of the irradiated region was proportional to the inverse of the indentation depth in the Nix-Gao plot. The bulk hardness of the irradiated region, H0, estimated by the Nix-Gao plot and Vickers hardness were found to be related to each other, and the relationship could be described by the equation, HV = 0.76H0. Thus, the nanoindentation technique demonstrated in this study is valuable for measuring irradiation hardening in ion-irradiated materials.

  20. Microstructure and Mechanical Behavior of 17-4 Precipitation Hardenable Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Rafi, H. Khalid; Pal, Deepankar; Patil, Nachiket; Starr, Thomas L.; Stucker, Brent E.

    2014-12-01

    The mechanical behavior and the microstructural evolution of 17-4 precipitation hardenable (PH) stainless steel processed using selective laser melting have been studied. Test coupons were produced from 17-4 PH stainless steel powder in argon and nitrogen atmospheres. Characterization studies were carried out using mechanical testing, optical microscopy, scanning electron microscopy, and x-ray diffraction. The results show that post-process heat treatment is required to obtain typically desired tensile properties. Columnar grains of smaller diameters (<2 µm) emerged within the melt pool with a mixture of martensite and retained austenite phases. It was found that the phase content of the samples is greatly influenced by the powder chemistry, processing environment, and grain diameter.

  1. Microstructure and Mechanical Behavior of 17-4 Precipitation Hardenable Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Rafi, H. Khalid; Pal, Deepankar; Patil, Nachiket; Starr, Thomas L.; Stucker, Brent E.

    2014-09-01

    The mechanical behavior and the microstructural evolution of 17-4 precipitation hardenable (PH) stainless steel processed using selective laser melting have been studied. Test coupons were produced from 17-4 PH stainless steel powder in argon and nitrogen atmospheres. Characterization studies were carried out using mechanical testing, optical microscopy, scanning electron microscopy, and x-ray diffraction. The results show that post-process heat treatment is required to obtain typically desired tensile properties. Columnar grains of smaller diameters (<2 µm) emerged within the melt pool with a mixture of martensite and retained austenite phases. It was found that the phase content of the samples is greatly influenced by the powder chemistry, processing environment, and grain diameter.

  2. Shaping of steel mold surface of lens array by electrical discharge machining with spherical ball electrode.

    PubMed

    Takino, Hideo; Hosaka, Takahiro

    2016-06-20

    We propose a method for fabricating a spherical lens array mold by electrical discharge machining (EDM) with a ball-type electrode. The electrode is constructed by arranging conductive spherical balls in an array. To fundamentally examine the applicability of the proposed EDM method to the fabrication of lens array molds, we use an electrode having a single ball to shape a lens array mold made of stainless steel with 16 spherical elements, each having a maximum depth of 0.5 mm. As a result, a mold surface is successfully shaped with a peak-to-valley shape accuracy of approximately 10 μm, and an average surface roughness of 0.85 μm. PMID:27409126

  3. Experimental investigations on cryogenic cooling by liquid nitrogen in the end milling of hardened steel

    NASA Astrophysics Data System (ADS)

    Ravi, S.; Pradeep Kumar, M.

    2011-09-01

    Milling of hardened steel generates excessive heat during the chip formation process, which increases the temperature of cutting tool and accelerates tool wear. Application of conventional cutting fluid in milling process may not effectively control the heat generation also it has inherent health and environmental problems. To minimize health hazard and environmental problems caused by using conventional cutting fluid, a cryogenic cooling set up is developed to cool tool-chip interface using liquid nitrogen (LN 2). This paper presents results on the effect of LN 2 as a coolant on machinability of hardened AISI H13 tool steel for varying cutting speed in the range of 75-125 m/min during end milling with PVD TiAlN coated carbide inserts at a constant feed rate. The results show that machining with LN 2 lowers cutting temperature, tool flank wear, surface roughness and cutting forces as compared with dry and wet machining. With LN 2 cooling, it has been found that the cutting temperature was reduced by 57-60% and 37-42%; the tool flank wear was reduced by 29-34% and 10-12%; the surface roughness was decreased by 33-40% and 25-29% compared to dry and wet machining. The cutting forces also decreased moderately compared to dry and wet machining. This can be attributed to the fact that LN 2 machining provides better cooling and lubrication through substantial reduction in the cutting zone temperature.

  4. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2010-03-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  5. Constitutive equation for hardened SKD11 steel at high temperature and high strain rate using the SHPB technique

    NASA Astrophysics Data System (ADS)

    Tang, D. W.; Wang, C. Y.; Hu, Y. N.; Song, Y. X.

    2009-12-01

    In this present work, dynamic tests have been performed on hardened SKD11 steel (62 Rockwell C hardness) specimens by means of a high temperature split Hopkinson pressure bar (SHPB) test system. Effects of temperature as well as those of strain and strain rate for the hardened steel are taken into account by using two ellipsoidal radiant heating reflectors with two halogen lamps and magnetic valve. The result obtained at high stain rates were compared with those at low strain rates under the different temperature. It was seen that the flow stress curves are found to include a work hardening region and a work softening region and the mechanical behavior of the hardened steel is highly sensitive to both the strain rate and the temperature. To determine the true flow stress- true strain, temperature relationship, specimens are tested from room temperature to 1073K at a strain rate form 0.01 s-1 to 104 s-1: The parameters for a Johnson-Cook constitutive equation and a modified Johnson-Cook constitutive equation are determined from the test results by fitting the data from both quasi-static compression and high temperature-dynamic compression tests. The modified Johnson-Cook constitutive equation is more suitable for expressing the dynamic behavior of the hardened SKD11 steel above the vicinity of the recrystallization temperature.

  6. Comparison of tungsten carbide and stainless steel ball bearings for grinding single maize kernels in a reciprocating grinder

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Reciprocating grinders can grind single maize kernels by shaking the kernel in a vial with a ball bearing. This process results in a grind quality that is not satisfactory for many experiments. Tungesten carbide ball bearings are nearly twice as dense as steel, so we compared their grinding performa...

  7. Rolling-element fatigue life of silicon nitride balls. [as compared to that of steel, ceramic, and cermet materials

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    The five-ball fatigue tester was used to evaluate silicon nitride as a rolling-element bearing material. Results indicate that hot-pressed silicon nitride running against steel may be expected to yield fatigue lives comparable to or greater than those of bearing quality steel running against steel at stress levels typical rolling-element bearing application. The fatigue life of hot-pressed silicon nitride is considerably greater than that of any ceramic or cermet tested. Computer analysis indicates that there is no improvement in the lives of 120-mm-bore angular--contact ball bearings of the same geometry operating at DN values from 2 to 4 million where hot-pressed silicon nitride balls are used in place of steel balls.

  8. Transmission and scanning electron microscope study on the secondary cyclic hardening behavior of interstitial-free steel

    SciTech Connect

    Shih, Chia-Chang; Ho, New-Jin; Huang, Hsing-Lu

    2009-11-15

    Strain controlled fatigue experiment was employed to evaluate automotive grade interstitial-free ferrite steel. Hundreds of grains were examined by scanning electron microscope under electron channeling contrast image technique of backscattered electron image mode for comprehensive comparison of micrographs with those taken under transmission electron microscope. The cyclic stress responses clearly revealed that rapid hardening occurs at the early stage of cycling as a result of multiplication of dislocations to develop loop patches, dipolar walls and dislocation cells at various total strain amplitudes. After primary rapid hardening, stress responses varied from being saturated to further hardening according to dislocation structure evolution at various strain amplitudes. The fatigue failure was always accompanied with further hardening including secondary hardening. The corresponding dislocation structures with the three types of hardening behaviors are discussed. Once the secondary hardening starts, dislocation cells began to develop along grain boundaries in the low strain region and then extended into grain interiors as strain amplitudes increased and cycling went on. The secondary hardening rates were found to be directly proportional to their strain amplitudes.

  9. Laser Cladding of CPM Tool Steels on Hardened H13 Hot-Work Steel for Low-Cost High-Performance Automotive Tooling

    NASA Astrophysics Data System (ADS)

    Chen, J.; Xue, L.

    2012-06-01

    This paper summarizes our research on laser cladding of high-vanadium CPM® tool steels (3V, 9V, and 15V) onto the surfaces of low-cost hardened H13 hot-work tool steel to substantially enhance resistance against abrasive wear. The results provide great potential for fabricating high-performance automotive tooling (including molds and dies) at affordable cost. The microstructure and hardness development of the laser-clad tool steels so obtained are presented as well.

  10. Application of continuous casting steel 100Cr6 (SAE 52100) for bearing balls

    SciTech Connect

    Stahl, F.; Hirsch, Th.; Mayr, P.

    1998-12-31

    The objective of the investigation was to study the feasibility of applying continuous casting steel 100Cr6 (SAE 52100) for bearing balls. It was found that two of three continuous casted steel batches have longer or at least similar rolling contact fatigue lifetimes compared to one ingot casted batch. For one of the continuous casted batches, the rolling contact fatigue lifetime was 30% less. The micro- and macrostructure and the residual stresses below the surface of the balls were comparable. There is also no obvious difference between the four batches in the metallurgical parameters like contents of oxygen, titanium and sulfur as well as in the distribution of carbides and their network. The reason for the shorter lifetime of one batch finally was found to be due not to the continuous casting process itself. There was a difference in the cross section of the different casting moulds, and by this in the speed of solidification. As a consequence an increased segregation of alloying elements was observed. So the primary carbides of this batch were of bigger size and higher amounts have been detected within a larger cross section of the bloom. Finally the inferior distribution and size of carbides in the layers of maximum equivalent stress below the surface were found to be crack initiation points. The reduced lifetime of one batch therefore could be correlated to these metallurgical differences. It has been demonstrated that bearing balls made from continuous casted steel 100Cr6 (SAE 52100) have similar or better rolling contact fatigue lifetime than bearing balls made from ingot casted material. However, it is necessary to have minimal amounts of micro- and macro-inclusions as well as a homogeneous distribution of carbides, particularly in the main segregation areas. For that reason, the steel quality of every type of continuous casting machine has to be evaluated separately.

  11. Modelling of the effect of precipitates on work-hardening, ductility and impact behaviour of ferritic-martensitic Cr steels

    NASA Astrophysics Data System (ADS)

    Preininger, D.

    2002-12-01

    The effect of precipitates on work-hardening, tensile ductility and impact behaviour of carbon and high nitrogen martensitic 7-12Cr as well as particle strengthened ODS-(9-13)Cr steels have been analysed by models. A minimum of work-hardening and uniform strain generally appears around 600 °C at onset of dislocation recovery. Pronounced precipitation by increasing nitrogen and carbon content or additionally of fine Y 2O 3-particles distinctly increases work-hardening and uniform ductility. These, however, decrease with increasing strengthening but do not reach a visible level above 1500 MPa for ODS-steels at 20 °C. Minima of total elongation and fracture strain additionally appear in carbon and nitrogen martensitic steels around 300 °C where dynamic strain ageing occurs. Fracture strain and ductile upper shelf energy of Charpy tests in accordance with model predictions also decrease with increasing yield strength more strongly for ODS-steels due to their enhanced work-hardening and localized deformation. The strength-induced increase of ductile-to-brittle transition temperatures of ODS-steels is comparable to that observed by irradiation defect strengthening.

  12. Investigation of the Influence Factors on Distortion in Induction-Hardened Steel Shafts Manufactured from Cold-Drawn Rod

    NASA Astrophysics Data System (ADS)

    Dong, Juan; Epp, Jeremy; Rocha, Alexandre da Silva; Nunes, Rafael Menezes; Zoch, Hans Werner

    2016-02-01

    In this study, the distortion of steel shafts was investigated before and after induction hardening. Several essential influencing factors in the manufacturing process chain regarding cold drawing, cutting method, notches on the shafts, and induction hardening were analyzed by design of experiment (DoE). Further necessary examinations of microstructures, hardness profile, segregation of chemical composition, and residual stress state were conducted for understanding the distortion behavior. The results of the statistical analysis of the DoE showed that the drawing process is the most important factor influencing distortion. The surface hardening depth of induction hardening is the second main factor. The relationship between inhomogeneities in the work pieces and the distortion was finally discussed.

  13. Processing, Microstructures and Properties of a Dual Phase Precipitation-Hardening PM Stainless Steel

    NASA Astrophysics Data System (ADS)

    Schade, Christopher

    To improve the mechanical properties of PM stainless steels in comparison with their wrought counterparts, a PM stainless steel alloy was developed which combines a dual-phase microstructure with precipitation-hardening. The use of a mixed microstructure of martensite and ferrite results in an alloy with a combination of the optimum properties of each phase, namely strength and ductility. The use of precipitation hardening via the addition of copper results in additional strength and hardness. A range of compositions was studied in combination with various sintering conditions to determine the optimal thermal processing to achieve the desired microstructure. The microstructure could be varied from predominately ferrite to one containing a high percentage of martensite by additions of copper and a variation of the sintering temperature before rapid cooling. Mechanical properties (transverse rupture strength (TRS), yield strength, tensile strength, ductility and impact toughness) were measured as a function of the v/o ferrite in the microstructure. A dual phase alloy with the optimal combination of properties served as the base for introducing precipitation hardening. Copper was added to the base alloy at various levels and its effect on the microstructure and mechanical properties was quantified. Processing at various sintering temperatures led to a range of microstructures; dilatometry was used utilized to monitor and understand the transformations and the formation of the two phases. The aging process was studied as a function of temperature and time by measuring TRS, yield strength, tensile strength, ductility, impact toughness and apparent hardness. It was determined that optimum aging was achieved at 538°C for 1h. Aging at slightly lower temperatures led to the formation of carbides, which contributed to reduced hardness and tensile strength. As expected, at the peak aging temperature, an increase in yield strength and ultimate tensile strength as well as

  14. HAZ hardenability in welded C-Mn steels: The role of prior microstructure

    SciTech Connect

    Sarafinchin, D.; Patchett, B.M.

    1994-12-31

    The hardenability of the heat-affected zone (HAZ) in C-Mn steels is one of the primary influences on susceptibility to HAC in welded structures. Procedure control of HAZ hardness is based on the use of preheat and/or heat input to limit the peak HAZ hardness to 350--450 Hv10, depending on hydrogen level. Determination of procedural conditions depends on material thickness and carbon equivalent, but does not involve prior microstructure. This study investigated the influence of hot-rolled and normalized base metal microstructures on the level, development and location of peak hardness in steels of identical chemical composition. One heat of A516Gr70 steel in the hot-rolled condition was cut in two and one-half was normalized. This produced microstructures of differing grain size and pearlite coarseness. Gas tungsten arc welding (GTAW) fusion welds at two heat inputs (0.5 and 2.5 KJ/mm) were placed in each of the two base metals. Macro-and microhardness surveys and metallographic analysis were used o determine the location and level of HAZ hardness. Carbon gradients due to incomplete dissolution of cementite and lack of time for homogenization by diffusion cause significant differences in macro-and microhardness of HAZ constituents in A516Gr70 weld zones. Increased pearlite grain size, and to a lesser extent, pearlite lamellar thickness, produce martensitic zones of high hardness in hot-rolled A516Gr70 in two regions: at temperatures just over the A{sub 3} and at temperatures just over the A{sub 1}. Of the two, the region just over the A{sub 3} although removed from the fusion line, has the highest HAZ hardness and is most likely to be susceptible to HAC. Normalized steel is likely to be more resistant to HAC in the HAZ than hot-rolled steel of identical chemical composition.

  15. Hardening of Ti-coated 4145 steel following boron ion implantation

    NASA Astrophysics Data System (ADS)

    Knystautas, Emile J.; Singh, Amatjit; Fiseti, Michel

    Mechanically polished 4145 steel surfaces coated with a 400 Å layer of titanium were studied for surface hardening following implantation with boron ions. The steel surfaces overlaid with a titanium coating were implanted with 110 keV 11B ions to a constant dose of 10 17 ions/cm 2. The microhardness of the titanium-coated specimens was compared with that of implanted but uncoated 4145 steel specimens. In both cases an increase in microhardness of some 20% for 10 g loads was observed. Annealing characteristics were determined by carefully annealing the titanium-coated specimens at different temperatures and times in a vacuum of less than 10 -6 Torr. The optimum annealing condition was found to be 200°C for 5 h, which yielded a 48% increase in microhardness for a 5 g load, while no significant increase was observed at 150°C. On the other hand, annealing at higher temperature (350°C) resulted in a decrease in the microhardness for all loads.

  16. Assessment of the microstructure and torsional fatigue performance of an induction hardened vanadium microalloyed medium-carbon steel

    NASA Astrophysics Data System (ADS)

    Rothleutner, Lee M.

    Vanadium microalloying of medium-carbon bar steels is a common practice in industry for a number of hot rolled as well as forged and controlled-cooled components. However, use of vanadium microalloyed steels has expanded into applications beyond their originally designed controlled-cooled processing scheme. Applications such as transmission shafts often require additional heat-treatments such as quench and tempering and/or induction hardening to meet packaging or performance requirements. As a result, there is uncertainty regarding the influence of vanadium on the properties of heat-treated components, specifically the effect of rapid heat-treating such as induction hardening. In the current study, the microstructural evolution and torsional fatigue behavior of induction hardened 1045 and 10V45 (0.08 wt pct V) steels were examined. Torsional fatigue specimens specifically designed for this research were machined from the as-received, hot rolled bars and induction hardened using both scanning (96 kHz/72 kW) and single-shot (31 kHz/128 kW) methods. Four conditions were evaluated, three scan hardened to 25, 32, and 44 pct nominal effective case depths and one single-shot hardened to 44 pct. Torsional fatigue tests were conducted at a stress ratio of 0.1 and shear stress amplitudes of 550, 600, and 650 MPa. Physical simulations using the thermal profiles from select induction hardened conditions were conducted in the GleebleRTM 3500 to augment microstructural analysis of torsional fatigue specimens. Thermal profiles were calculated by a collaborating private company using electro-thermal finite element analysis. Residual stresses were evaluated for all conditions using a strain gage hole drilling technique. The results showed that vanadium microalloying has an influence on the microstructure in the highest hardness region of the induction-hardened case as well as the total case region. Vanadium microalloyed conditions consistently exhibited a greater amount of non

  17. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  18. Tensile flow and work-hardening behavior of a Ti-modified austenitic stainless steel

    SciTech Connect

    Sivaprasad, P.V.; Venugopal, S.; Venkadesan, S.

    1997-01-01

    The flow-stress data of a 15Cr-15Ni-2.2Mo-Ti modified austenitic stainless steel in the temperature range 300 to 1,023 K was analyzed in terms of Ludwigson and Voce equations. The parameters of these equations were critically examined with respect to the effect of Ti/C ratio and test temperature. It was found that the Ludwigson equation described the flow behavior adequately up to the test temperature of 923 K, whereas the Voce equation could be employed in the full temperature range. The peaks/plateaus observed in the variation of these parameters as a function of temperature in the intermediate temperature range have been identified as one of the manifestations of dynamic strain aging (DSA). Also, the variation of these parameters with temperature clearly could bring out the different domains of DSA observed in this alloy. The work-hardening analysis of the flow-stress data revealed that in the DSA regime, the onset of stage III hardening is athermal.

  19. Pulsed-laser atom probe studies of a precipitation hardened maraging TRIP steel.

    PubMed

    Dmitrieva, O; Choi, P; Gerstl, S S A; Ponge, D; Raabe, D

    2011-05-01

    A precipitation hardened maraging TRIP steel was analyzed using a pulsed laser atom probe. The laser pulse energy was varied from 0.3 to 1.9 nJ to study its effect on the measured chemical compositions and spatial resolution. Compositional analyses using proximity histograms did not show any significant variations in the average matrix and precipitate compositions. The only remarkable change in the atom probe data was a decrease in the ++/+ charge state ratios of the elements. The values of the evaporation field used for the reconstructions exhibit a linear dependence on the laser pulse energy. The adjustment of the evaporation fields used in the reconstructions for different laser pulse energies was based on the correlation of the obtained cluster shapes to the TEM observations. No influence of laser pulse energy on chemical composition of the precipitates and on the chemical sharpness of their interfaces was detected. PMID:21215524

  20. An exhaustive model for the laser hardening of hypo eutectoid steel

    NASA Astrophysics Data System (ADS)

    Fortunato, Alessandro; Orazi, Leonardo; Cuccolini, Gabriele; Ascari, Alessandro

    2013-02-01

    This article presents an exhaustive mathematical model for the simulation of hypo-eutectoid carbon steel trans- formations during laser hardening. The proposed model takes into consideration all the the phenomena involved in the process with particular attention to implementing easy mathematical formulas in order to optimize the trade-o between the accuracy of the predicted results and the computational times. The proposed model calculates the 3D thermal eld occurring into the workpiece and predicts the microstructural evolution of the target material exploiting an original approach based on the de nition of thermodynamic thresholds. Several parameters and phenomena are taken into consideration in order to accurately simulate the process: laser beam characteristics, scanning strategy of the target and tempering e ect due to mutually interacting beam trajecto- ries.

  1. Influence of Heat Treatment on Mercury Cavitation Resistance of Surface Hardened 316LN Stainless Steel

    SciTech Connect

    Pawel, Steven J; Hsu, Julia

    2010-11-01

    The cavitation-erosion resistance of carburized 316LN stainless steel was significantly degraded but not destroyed by heat treatment in the temperature range 500-800 C. The heat treatments caused rejection of some carbon from the carburized layer into an amorphous film that formed on each specimen surface. Further, the heat treatments encouraged carbide precipitation and reduced hardness within the carburized layer, but the overall change did not reduce surface hardness fully to the level of untreated material. Heat treatments as short as 10 min at 650 C substantially reduced cavitation-erosion resistance in mercury, while heat treatments at 500 and 800 C were found to be somewhat less detrimental. Overall, the results suggest that modest thermal excursions perhaps the result of a weld made at some distance to the carburized material or a brief stress relief treatment will not render the hardened layer completely ineffective but should be avoided to the greatest extent possible.

  2. Studies on Chip Control in Turning by Partially Laser Hardening of Carbon Steel

    NASA Astrophysics Data System (ADS)

    Lin, Yongchuan; Tanaka, Ryutaro; Hosokawa, Akira; Kusano, Takahiko; Ueda, Takashi

    This study deals with the chip control in turning by in-situ laser heat treatment of work material. Medium carbon steel JIS S45C is chosen as workpiece material because the ductile ferrite-pearlite structure of the base material can be relatively easily changed into the hard-brittle martensitic structure by laser heat. For the purpose of practical use, the direct diode laser (DDL) is selected because of its compact size, easiness of handling and high absorbance. Prior to turning process, the continuous-wave laser beam is irradiated on the workpiece surface in a longitudinal direction. This linear heat treatment makes it possible to break chips in turning every one revolution of workpiece at which the material is embrittled. The chip breakability depends mainly on the ratio of heat-treated depth to depth of cut. In spite that the workpiece is partially hardened, abnormal wear or chipping is not observed on the tool face after turning.

  3. Irradiation hardening of ODS ferritic steels under helium implantation and heavy-ion irradiation

    NASA Astrophysics Data System (ADS)

    Zhang, Hengqing; Zhang, Chonghong; Yang, Yitao; Meng, Yancheng; Jang, Jinsung; Kimura, Akihiko

    2014-12-01

    Irradiation hardening of ODS ferritic steels after multi-energy He-ion implantation, or after irradiation with energetic heavy ions including Xe and Bi-ions was investigated with nano-indentation technique. Three kinds of high-Cr ODS ferritic steels including the commercial MA956 (19Cr-3.5Al), the 16Cr-0.1Ti and the 16Cr-3.5Al-0.1Zr were used. Data of nano-hardness were analyzed with an approach based on Nix-Gao model. The depth profiles of nano-hardness can be understood by the indentation size effect (ISE) in specimens of MA956 implanted with multi-energy He-ions or irradiated with 328 MeV Xe ions, which produced a plateau damage profile in the near-surface region. However, the damage gradient overlaps the ISE in the specimens irradiated with 9.45 Bi ions. The dose dependence of the nano-hardness shows a rapid increase at low doses and a slowdown at higher doses. An 1/2-power law dependence on dpa level is obtained. The discrepancy in nano-hardness between the helium implantation and Xe-ion irradiation can be understood by using the average damage level instead of the peak dpa level. Helium-implantation to a high dose (7400 appm/0.5 dpa) causes an additional hardening, which is possibly attributed to the impediment of motion dislocations by helium bubbles formed in high concentration in specimens.

  4. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-11-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  5. Sulfide Stress Cracking and Electrochemical Corrosion of Precipitation Hardening Steel After Plasma Oxy-Nitriding

    NASA Astrophysics Data System (ADS)

    Granda-Gutiérrez, E. E.; Díaz-Guillén, J. C.; Díaz-Guillén, J. A.; González, M. A.; García-Vázquez, F.; Muñóz, R.

    2014-09-01

    In this paper, we present the results of a duplex plasma nitriding followed by an oxidizing stage process (which is also referred as oxy-nitriding) on the corrosion behavior of a 17-4PH precipitation hardening stainless steel. The formation of both, expanded martensite (b.c.t. α'N-phase) and chromium oxide (type Cr2O3) in the subsurface of oxy-nitrided samples at specific controlled conditions, leads in a noticeable increasing in the time-to-rupture during the sulfide stress cracking test, in comparison with an untreated reference sample. Oxy-nitriding improves the corrosion performance of the alloy when it is immersed in solutions saturated by sour gas, which extends the application potential of this type of steel in the oil and gas extraction and processing industry. The presence of the oxy-nitrided layer inhibits the corrosion process that occurs in the near-surface region, where hydrogen is liberated after the formation of iron sulfides, which finally produces a fragile fracture by micro-crack propagation; the obtained results suggest that oxy-nitriding slows this process, thus delaying the rupture of the specimen. Moreover, oxy-nitriding produces a hard, sour gas-resistant surface, but do not significantly affect the original chloride ion solution resistance of the material.

  6. Influence of Secondary Cyclic Hardening on the Low Cycle Fatigue Behavior of Nitrogen Alloyed 316LN Stainless Steel

    NASA Astrophysics Data System (ADS)

    Prasad Reddy, G. V.; Sandhya, R.; Mathew, M. D.; Sankaran, S.

    2013-12-01

    In this article, the occurrence of secondary cyclic hardening (SCH) and its effect on high-temperature cyclic deformation and fatigue life of 316LN Stainless steel are presented. SCH is found to result from planar slip mode of deformation and enhance the degree of hardening over and above that resulted from dynamic strain aging. The occurrence of SCH is strongly governed by the applied strain amplitude, test temperature, and the nitrogen content in the 316LN SS. Under certain test conditions, SCH is noticed to decrease the low cycle fatigue life with the increasing nitrogen content.

  7. Impulse Excitation Internal Friction Study of Dislocation and Point Defect Interactions in Ultra-Low Carbon Bake-Hardenable Steel

    NASA Astrophysics Data System (ADS)

    Jung, Il-Chan; Kang, Deok-Gu; De Cooman, Bruno C.

    2014-04-01

    The simultaneous presence of interstitial solutes and dislocations in an ultra-low carbon bake-hardenable steel gives rise to two characteristic peaks in the internal friction (IF) spectrum: the dislocation-enhanced Snoek peak and the Snoek-Kê-Köster peak. These IF peaks were used to study the dislocation structure developed by the pre-straining and the static strain aging effect of C during the bake-hardening process. A Ti-stabilized interstitial-free steel was used to ascertain the absence of a γ-peak in the IF spectrum of the deformed ultra-low carbon steel. The analysis of the IF data shows clearly that the bake-hardening effect in ultra-low carbon steel is entirely due to atmosphere formation, with the dislocation segment length being the main parameter affecting the IF peak amplitude. Recovery annealing experiments showed that the rearrangement of the dislocation structure lead to the elimination of the C atmosphere.

  8. Rolling-element fatigue lives of AISI 52100 steel balls with several synthetic lubricants

    NASA Technical Reports Server (NTRS)

    Parker, R. J.

    1976-01-01

    Rolling-element fatigue tests were run with three synthetic lubricants with and without antiwear additives and with a paraffinic mineral oil at race temperatures of 336 to 353 K (146 146 to 175 F). The five-ball fatigue tester was used with steel balls to evaluate the relative fatigue lives with each of six lubricant-additive combinations. The tests were run at 5,520 MPa (800,000psi) maximum Hertz stress, 10,000 rpm shaft speed, and 30 deg contact angle. The lubricants tested have similar kinetic viscosities at 372 K (210 F) ranging from 0.034 to 0.089 sq cm/sec (3.4 to 8.9 cS). At these conditions, the mode of failure in the five-ball fatigue tester was classical subsurface rolling-element fatigue. The baseline for comparison of fatigue life was the paraffinic mineral oil without additives. The effects of the synthetic lubricants and their additives, which are useful for boundary lubrication, oxidation or foam inhibition, were evaluated.

  9. Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

    NASA Astrophysics Data System (ADS)

    Xia, Weiguang; Li, Lei; Wei, Yanpeng; Zhao, Aimin; Guo, Yacong; Huang, Chenguang; Yin, Hongxiang; Zhang, Lingchen

    2015-09-01

    Laser shock peening (LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts. Cr5Mo1V steel exhibits a gradient hardened layer after a LSP process. A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer. Assuming a linearly gradient distribution of impact toughness, the parameters controlling the impact toughness of the gradient hardened layer were given. The influences of laser power densities and the number of laser shots on the impact toughness were investigated. The impact toughness of the laser peened layer improves compared with an untreated specimen, and the impact toughness increases with the laser power densities and decreases with the number of laser shots. Through the fracture morphology analysis by a scanning electron microscope, we established that the Cr5Mo1V steel was fractured by the cleavage fracture mechanism combined with a few dimples. The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

  10. Impact toughness of a gradient hardened layer of Cr5Mo1V steel treated by laser shock peening

    NASA Astrophysics Data System (ADS)

    Xia, Weiguang; Li, Lei; Wei, Yanpeng; Zhao, Aimin; Guo, Yacong; Huang, Chenguang; Yin, Hongxiang; Zhang, Lingchen

    2016-04-01

    Laser shock peening (LSP) is a widely used surface treatment technique that can effectively improve the fatigue life and impact toughness of metal parts. Cr5Mo1V steel exhibits a gradient hardened layer after a LSP process. A new method is proposed to estimate the impact toughness that considers the changing mechanical properties in the gradient hardened layer. Assuming a linearly gradient distribution of impact toughness, the parameters controlling the impact toughness of the gradient hardened layer were given. The influences of laser power densities and the number of laser shots on the impact toughness were investigated. The impact toughness of the laser peened layer improves compared with an untreated specimen, and the impact toughness increases with the laser power densities and decreases with the number of laser shots. Through the fracture morphology analysis by a scanning electron microscope, we established that the Cr5Mo1V steel was fractured by the cleavage fracture mechanism combined with a few dimples. The increase in the impact toughness of the material after LSP is observed because of the decreased dimension and increased fraction of the cleavage fracture in the gradient hardened layer.

  11. Structural and microstructural changes in monoclinic ZrO{sub 2} during the ball-milling with stainless steel assembly

    SciTech Connect

    Stefanic, G. . E-mail: stefanic@irb.hr; Music, S.; Gajovic, A.

    2006-04-13

    High-energy ball-milling of monoclinic ZrO{sub 2} was performed in air using the planetary ball mill with a stainless steel milling assembly. Structural and microstructural changes during the ball-milling were monitored using X-ray powder diffraction, Raman spectroscopy, Moessbauer spectroscopy, field emission scanning electron microscopy and energy dispersive X-ray spectrometry. The results of line broadening analysis indicated a decrease in the crystallite size and an increase in the microstrains with the ball-milling time increased up to {approx}150 min. The results of quantitative phase analysis indicated the presence of a very small amount of tetragonal ZrO{sub 2} phase in this early stage of ball-milling. The onset of m-ZrO{sub 2} {sup {yields}} t-ZrO{sub 2} transition occurred between 10 and 15 h of ball-milling, which resulted in a complete transition after 20 h of ball-milling. Further ball-milling caused a decrease of the t-ZrO{sub 2} lattice parameters followed by a probable transition into c-ZrO{sub 2}. It was concluded that the stabilization of t- and c-ZrO{sub 2} polymorphs at RT can be attributed to the incorporation of aliovalent cations (Fe{sup 2+}, Fe{sup 3+} and Cr{sup 3+}) introduced into the sample due to the wear and oxidation of the milling media.

  12. Hardening/finishing treatment of compressor blades using a machine with planetary container motion

    NASA Astrophysics Data System (ADS)

    Shpatakovskii, A. F.

    A process for the hardening and finishing of high-pressure compressor blades for aircraft powerplants is described whereby the blades are placed in containers that move along a planetary path in a hardening medium consisting of steel balls. The extent of surface hardening, surface roughness, and residual stresses are determined for specimens of U8A steel and blades of EP718VD alloy treated under different conditions. The efficiency of the treatment in terms of increased blade durability and productivity is estimated.

  13. Texture development and hardening characteristics of steel sheets under plane-strain compression

    SciTech Connect

    Friedman, P.A.; Liao, K.C.; Pan, J.; Barlat, F.

    1999-04-01

    Crystallographic texture development and hardening characteristics of a hot-rolled, low-carbon steel sheet due to cold rolling were investigated by idealizing the cold rolling process as plane-strain compression. The starting anisotropy of the test material was characterized by examination of the grain structure by optical microscopy and the preferred crystal orientation distribution by x-ray diffraction. Various heat treatments were used in an effort to remove the initial deformation texture resulting from hot rolling. The plastic anisotropy of the starting material was investigated with tensile tests on samples with the tensile axis parallel, 45{degree}, and perpendicular to the rolling direction. The grain structure after plane-strain compression was studied by optical microscopy, and the new deformation texture was characterized by x-ray diffraction pole figures. These figures are compared with the theoretical pole figures produced from a Taylor-like polycrystal model based on a pencil-glide slip system. The uniaxial tensile stress-strain curve and the plane-strain, compressive stress-strain curve of the sheet were used to calibrate the material parameters in the model. The experimental pole figures were consistent with the findings in the theoretical study. The experimental and theoretical results suggest that the initial texture due to hot rolling was insignificant as compared with the texture induced by large strains under plane-strain compression.

  14. Accurate reconstruction of the thermal conductivity depth profile in case hardened steel

    NASA Astrophysics Data System (ADS)

    Celorrio, Ricardo; Apiñaniz, Estibaliz; Mendioroz, Arantza; Salazar, Agustín; Mandelis, Andreas

    2010-04-01

    The problem of retrieving a nonhomogeneous thermal conductivity profile from photothermal radiometry data is addressed from the perspective of a stabilized least square fitting algorithm. We have implemented an inversion method with several improvements: (a) a renormalization of the experimental data which removes not only the instrumental factor, but the constants affecting the amplitude and the phase as well, (b) the introduction of a frequency weighting factor in order to balance the contribution of high and low frequencies in the inversion algorithm, (c) the simultaneous fitting of amplitude and phase data, balanced according to their experimental noises, (d) a modified Tikhonov regularization procedure has been introduced to stabilize the inversion, and (e) the Morozov discrepancy principle has been used to stop the iterative process automatically, according to the experimental noise, to avoid "overfitting" of the experimental data. We have tested this improved method by fitting theoretical data generated from a known conductivity profile. Finally, we have applied our method to real data obtained in a hardened stainless steel plate. The reconstructed in-depth thermal conductivity profile exhibits low dispersion, even at the deepest locations, and is in good anticorrelation with the hardness indentation test.

  15. Linear Friction Welding Process Model for Carpenter Custom 465 Precipitation-Hardened Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Grujicic, M.; Yavari, R.; Snipes, J. S.; Ramaswami, S.; Yen, C.-F.; Cheeseman, B. A.

    2014-06-01

    An Arbitrary Lagrangian-Eulerian finite-element analysis is combined with thermo-mechanical material constitutive models for Carpenter Custom 465 precipitation-hardened martensitic stainless steel to develop a linear friction welding (LFW) process model for this material. The main effort was directed toward developing reliable material constitutive models for Carpenter Custom 465 and toward improving functional relations and parameterization of the workpiece/workpiece contact-interaction models. The LFW process model is then used to predict thermo-mechanical response of Carpenter Custom 465 during LFW. Specifically, temporal evolutions and spatial distribution of temperature within, and expulsion of the workpiece material from, the weld region are examined as a function of the basic LFW process parameters, i.e., (a) contact-pressure history, (b) reciprocation frequency, and (c) reciprocation amplitude. Examination of the results obtained clearly revealed the presence of three zones within the weld, i.e., (a) Contact-interface region, (b) Thermo-mechanically affected zone, and (c) heat-affected zone. While there are no publicly available reports related to Carpenter Custom 465 LFW behavior, to allow an experiment/computation comparison, these findings are consistent with the results of our ongoing companion experimental investigation.

  16. Formation quality optimization of laser hot wire cladding for repairing martensite precipitation hardening stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Feng, Zhenhua; Zheng, Shiqing

    2015-01-01

    Laser cladding is an advantaged repairing technology due to its low heat input and high flexibility. With preheating wire by resistance heat, laser hot wire cladding shows better process stability and higher deposition efficiency compared to laser cold wire/powder cladding. Multi-pass layer were cladded on the surface of martensite precipitation hardening stainless steel FV520B by fiber laser with ER410NiMo wire. Wire feed rate and preheat current were optimized to obtain stable wire transfer, which guaranteed good formation quality of single pass cladding. Response surface methodology (RSM) was used to optimize processing parameters and predict formation quality of multi-pass cladding. Laser power P, scanning speed Vs, wire feed rate Vf and overlap ratio η were selected as the input variables, while flatness ratio, dilution and incomplete fusion value as the responses. Optimal clad layer with flat surface, low dilution and no incomplete fusion was obtained by appropriately reducing Vf, and increasing P, Vs and η. No defect like pore or crack was found. The tensile strength and impact toughness of the clad layer is respectively 96% and 86% of those of the substrate. The clad layer showed nonuniform microstructure and was divided into quenched areas with coarse lath martensite and tempered areas with tempered martensite due to different thermal cycles in adjacent areas. The tempered areas showed similar hardness to the substrate.

  17. Investigations on Surface Milling of Hardened AISI 4140 Steel with Pulse Jet MQL Applicator

    NASA Astrophysics Data System (ADS)

    Bashir, Mahmood Al; Mia, Mozammel; Dhar, Nikhil Ranjan

    2016-06-01

    In this article, an experimental investigation was performed in milling hardened AISI 4140 steel of hardness 40 HRC. The machining was performed in both dry and minimal quantity lubricant (MQL) conditions, as part of neat machining, to make a strong comparison of the undertaken machining environments. The MQL was impinged int the form of pulse jet, by using the specially developed pulse-jet-attachment, to ensure that the cutting fluid can be applied in different timed pulses and quantities at critical zones. The tool wear, cutting force and surface roughness were taken as the quality responses while cutting speed, table feed rate and flow rate of the pulse were considered as influential factors. The depth of cut was kept constant at 1.50 mm because of its less significant effects and the straight oil was adopted as cutting fluid in pulse-jet-MQL. The effects of different factors, on the quality responses, are analyzed using ANOVA. It is observed that MQL applicator system exhibits overall better performance when compared to dry milling by reducing surface roughness, cutting force and prolonging tool life but a flow rate of 150 ml/h has tremendous effects on the responses. This investigation and afterward results are expected to aid the industrial practitioner and researcher to adopt the pulse-MQL in high speed milling to prolong tool life, reduce tool wear, diminish cutting force generation and promote better surface finish.

  18. Properties of precipitation hardened steel irradiated at 323 K in the Japan materials testing reactor

    NASA Astrophysics Data System (ADS)

    Niimi, M.; Matsui, Y.; Jitsukawa, S.; Hoshiya, T.; Tsukada, T.; Ohmi, M.; Mimura, H.; Ooka, N.; Hide, K.

    A precipitation hardening type 630 stainless steel was irradiated in the Japan Materials Testing Reactor (JMTR) in contact with the reactor primary coolant. The temperature of the irradiated specimens was about 330 K. The fast neutron ( E > 1 MeV) fluence for the specimens ranged from 10 24 to 10 26 m -2. Tension tests and fracture toughness tests were carried out at room temperature, while Charpy impact tests were done at temperatures of 273-453 K. Tensile strength data showed a peak of 1600 MPa at around 7 × 10 24 m -2, then gradually decreased to about 1500 MPa at 1.2 × 10 26 m -2. The elongation decreased with irradiation from 12% for unirradiated material to 6% at 1.2 × 10 26 m -2. The fractography after the tension test revealed that the fracture was ductile. Fracture toughness decreased to about a half of the value for unirradiated material with irradiation. The cleavage fracture was dominant on the fractured surface. Charpy impact tests showed an increase of ductile-brittle transition temperature (DBTT) by 60 K with irradiation.

  19. Hardening via tempering of 15KH2NMFA and 10GN2MFA low-carbon steels

    SciTech Connect

    Sandomirskii, M.N.

    1983-01-01

    This article reports research findings on secondary thermally induced hardening observed in the course of tempering low-carbon pearlite welding steels 15Kh2NMFA and 10NG2MFA, which find applications in fabrication of power machinery parts, and the relationship to tempering stability and to the level of resistance offered by the steel to brittle failure characterized by the critical brittle transition temperature, and also the relationship between these characteristics and the phase composition of the steel. The steel under investigation was made in a basic-lined electric arc furnace, and, using a duplexing process, in basiclined and acid-lined open-hearth furnaces. In addition to conventionally made metal, studies were undertaken of metal subjected to electroslag remelting (ESR) and vacuum-arc remelting (VAR).

  20. Solid-particle erosion of tungsten carbide/cobalt cermet vs. hardened AISI 440C stainless steel.

    SciTech Connect

    Rateick, R. G., Jr.; Karasek, K. R.; Cunningham, A.; Goretta, K. C.; Routbort, J. L.; Energy Technology; Honeywell

    2006-01-01

    Solid-particle erosion tests were conducted on hardened AISI 440C stainless steel and a cermet that consisted of {approx}90 vol.% submicrometer WC embedded in {approx}10 vol.% Co. Angular Al{sub 2}O{sub 3} abrasives were used as the erodent. Experimental variables were: angle of impact = 20, 50, or 90 degrees; erodent velocity = 60 or 120 m/s; erodent nominal diameter = 63 or 143 {micro}m. For all test conditions, the stainless steel eroded faster than the cermet. Analysis of weight-loss data and examination of eroded surfaces by scanning electron microscopy indicated that the erosion mechanisms were similar for the two hard materials. Both exhibited significant plasticity when impacted, but the stainless steel's response to impact appeared to have been more ductile in nature.

  1. Hardness-based plasticity and fracture model for quench-hardenable boron steel (22MnB5)

    SciTech Connect

    Greve, L. Medricky, M. Andres, M.; Eller, T. K.

    2013-12-16

    A comprehensive strain hardening and fracture characterization of different grades of boron steel blanks has been performed, providing the foundation for the implementation into the modular material model (MMM) framework developed by Volkswagen Group Research for an explicit crash code. Due to the introduction of hardness-based interpolation rules for the characterized main grades, the hardening and fracture behavior is solely described by the underlying Vickers hardness. In other words, knowledge of the hardness distribution within a hot-formed component is enough to set up the newly developed computational model. The hardness distribution can be easily introduced via an experimentally measured hardness curve or via hardness mapping from a corresponding hot-forming simulation. For industrial application using rather coarse and computationally inexpensive shell element meshes, the user material model has been extended by a necking/post-necking model with reduced mesh-dependency as an additional failure mode. The present paper mainly addresses the necking/post-necking model.

  2. Cyclic uniaxial and biaxial hardening of type 304 stainless steel modeled by the viscoplasticity theory based on overstress

    NASA Technical Reports Server (NTRS)

    Yao, David; Krempl, Erhard

    1988-01-01

    The isotropic theory of viscoplasticity based on overstress does not use a yield surface or a loading and unloading criterion. The inelastic strain rate depends on overstress, the difference between the stress and the equilibrium stress, and is assumed to be rate dependent. Special attention is paid to the modeling of elastic regions. For the modeling of cyclic hardening, such as observed in annealed Type 304 stainless steel, and additional growth law for a scalar quantity which represents the rate independent asymptotic value of the equilibrium stress is added. It is made to increase with inelastic deformation using a new scalar measure which differentiates between nonproportional and proportional loading. The theory is applied to correlate uniaxial data under two step amplitude loading including the effect of further hardening at the high amplitude and proportional and nonproportional cyclic loadings. Results are compared with corresponding experiments.

  3. Evaluation of Microstructure and Toughness of AISI D2 Steel by Bright Hardening in Comparison with Oil Quenching

    NASA Astrophysics Data System (ADS)

    Torkamani, H.; Raygan, Sh.; Rassizadehghani, J.

    2011-12-01

    AISI D2 is used widely in the manufacture of blanking and cold-forming dies, on account of its excellent hardness and wear behavior. Increasing toughness at a fixed high level of hardness is growing requirement for this kind of tool steel. Improving microstructure characteristics, especially refinement of coarse carbides, is an appropriate way to meet such requirement. In this study, morphology and size of carbides in martensite matrix were compared between two kinds of samples, which were bright hardened (quenching in hot alkaline salt bath consisting of 60% KOH and 40% NaOH) at 230 °C and quenched in oil bath at 60 °C. Results showed that morphology and distribution of carbides in samples performed by bright hardening were finer and almost spherical compared to that of oil quenched. This microstructure resulted in an improvement in toughness and tensile properties of alloy.

  4. The effect of the strain path on the work hardening of austenitic and ferritic stainless steels in axisymmetric drawing

    NASA Astrophysics Data System (ADS)

    Cetlin, P. R.; Corrêa, E. C. S.; Aguilar, M. T. P.

    2003-03-01

    The work-hardening characteristics of metals deeply affect the analytical and numerical analyses of their forming processes and especially the end mechanical properties of the products manufactured. The effects of strain, strain rate, and temperature on work hardening have received wide attention in the literature, but the role of the strain path has been far less studied, except for sheet-metal forming. Strain-path effects seem to have never been analyzed for bulk-forming processes, such as axisymmetric drawing. In the present work, drawn bars were considered as composed of concentric layers strained along varying strain paths. The tensile von Mises effective stress, effective-strain curves of two layers and of the full cross section of the drawn material, were experimentally determined. The flow behavior of these regions was compared to that resulting from pure monotonic-tensile processing. The AISI 420 and 304 stainless steels revealed a strain path and a material effect on their work-hardening characteristics. Higher or lower hardening rates were observed in axisymmetric drawing, as compared to pure tension. These phenomena were interpreted by considering the dislocation arrangements caused by initial drawing straining and their subsequent restructuring, associated with the strain-path change represented by tension after drawing. The analytical and numerical analyses of the tensile behavior of metals following axisymmetric drawing must consider the strain-path effects on the constitutive equations laws and on the hardening behavior of the material. The redundant deformation factor in axisymmetric drawing ( φ) plays a central role in the analysis of the process and on the prediction of the mechanical properties of the final products. This parameter was evaluated considering (a) the strain distribution in the bar cross section caused by drawing or (b) the mechanical properties of the drawn bars. The comparison of the results from these two approaches allowed an

  5. Conservation Research and Development/ New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance

    SciTech Connect

    Anthony J. DeArdo; C. Isaac Garcia

    2003-12-15

    Conservation Research and Development/New Ultra-Low Carbon High Strength Steels with Improved Bake Hardenability for Enhanced Stretch Formability and Dent Resistance. The experimental work can be divided into four phases. In each phase, the materials were received or designed, processed and tested, to evaluate the BH increment or response, as a function of compositions and processing conditions. Microstructural characterization by various techniques was performed in order to gain insights into the mechanisms of flow stress increment by bake hardening.

  6. Unveiling the Origin of Work Hardening Behavior in an Ultrafine-Grained Manganese Transformation-Induced Plasticity Steel by Hydrogen Investigation

    NASA Astrophysics Data System (ADS)

    Zhu, Xu; Li, Wei; Zhao, Hongshan; Han, Qihang; Wang, Li; Jiao, Huisheng; Jin, Xuejun

    2016-09-01

    To reveal the origin of work hardening behavior in an ultrafine-grained manganese transformation-induced plasticity (TRIP) steel, specific experiments were designed with the assistance of hydrogen. Although the effect of hydrogen on the austenite transformation was negligible, the work hardening rate ( Θ) was apparently reduced for hydrogenated samples, indicating that TRIP effect cannot account for the high Θ alone. The collaborative effect of dislocation accumulation in ferrite and austenite transformation is proposed to explain the responsible mechanism.

  7. Unveiling the Origin of Work Hardening Behavior in an Ultrafine-Grained Manganese Transformation-Induced Plasticity Steel by Hydrogen Investigation

    NASA Astrophysics Data System (ADS)

    Zhu, Xu; Li, Wei; Zhao, Hongshan; Han, Qihang; Wang, Li; Jiao, Huisheng; Jin, Xuejun

    2016-07-01

    To reveal the origin of work hardening behavior in an ultrafine-grained manganese transformation-induced plasticity (TRIP) steel, specific experiments were designed with the assistance of hydrogen. Although the effect of hydrogen on the austenite transformation was negligible, the work hardening rate (Θ) was apparently reduced for hydrogenated samples, indicating that TRIP effect cannot account for the high Θ alone. The collaborative effect of dislocation accumulation in ferrite and austenite transformation is proposed to explain the responsible mechanism.

  8. Double Sided Irradiation for Laser-assisted Shearing of Ultra High Strength Steels with Process Integrated Hardening

    NASA Astrophysics Data System (ADS)

    Brecher, Christian; Emonts, Michael; Eckert, Markus; Weinbach, Matthias

    Most small or medium sized parts produced in mass production are made by shearing and forming of sheet metal. This technology is cost effective, but the achievable quality and geometrical complexity are limited when working high and highest strength steel. Based on the requirements for widening the process limits of conventional sheet metal working the Fraunhofer IPT has developed the laser-assisted sheet metal working technology. With this enhancement it is possible to produce parts made of high and highest strength steel with outstanding quality, high complexity and low tool wear. Additionally laser hardening has been implemented to adjust the mechanical properties of metal parts within the process. Currently the process is limited to lower sheet thicknesses (<2 mm) to maintain short cycle times. To enable this process for larger geometries and higher sheet thicknesses the Fraunhofer IPT developed a system for double sided laser-assisted sheet metal working within progressive dies.

  9. AISI/DOE Technology Roadmap Program: Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels

    SciTech Connect

    Wayne Chuko; Jerry Gould

    2002-07-08

    This report describes work accomplished in the project, titled ''Development of Appropriate Resistance Spot Welding Practice for Transformation-Hardened Steels.'' The Phase 1 of the program involved development of in-situ temper diagrams for two gauges of representative dual-phase and martensitic grades of steels. The results showed that tempering is an effective way of reducing hold-time sensitivity (HTS) in hardenable high-strength sheet steels. In Phase 2, post-weld cooling rate techniques, incorporating tempering, were evaluated to reduce HTS for the same four steels. Three alternative methods, viz., post-heating, downsloping, and spike tempering, for HTS reduction were investigated. Downsloping was selected for detailed additional study, as it appeared to be the most promising of the cooling rate control methods. The downsloping maps for each of the candidate steels were used to locate the conditions necessary for the peak response. Three specific downslope conditions (at a fix ed final current for each material, timed for a zero-, medium-, and full-softening response) were chosen for further metallurgical and mechanical testing. Representative samples, were inspected metallographically, examining both local hardness variations and microstructures. The resulting downslope diagrams were found to consist largely of a C-curve. The softening observed in these curves, however, was not supported by subsequent metallography, which showed that all welds made, regardless of material and downslope condition, were essentially martensitic. CCT/TTT diagrams, generated based on microstructural modeling done at Oak Ridge National Laboratories, showed that minimum downslope times of 2 and 10 s for the martensitic and dual-phase grades of steels, respectively, were required to avoid martensite formation. These times, however, were beyond those examined in this study. These results show that downsloping is not an effective means of reducing HTS for production resistance spot

  10. Quantification of age hardening in maraging steels and an Ni-base superalloy

    SciTech Connect

    Sha, W.

    2000-02-01

    Age hardening process in metallic alloys due to precipitation can be quantified using phase transformation theories. Two ageing stages are of particular interest, for both theory and practice. The early stage of precipitation hardening is under the description of the Johnson-Mehl-Avrami equation. Wilson has recently provided a detailed theoretical analysis for early stages of ageing. Wilson successfully used equations in the quantification of early and over-ageing stages of hardening in an Fe-12Ni-6Mn maraging-type alloy. In the present work, these were applied to further alloys. All the hardness data were taken from published literature. Original references should be consulted for details of materials, testing and characterization.

  11. Physical mechanisms of thermal-diffusivity depth-profile generation in a hardened low-alloy Mn, Si, Cr, Mo steel reconstructed by photothermal radiometry

    SciTech Connect

    Nicolaides, Lena; Mandelis, Andreas; Beingessner, Clare J.

    2001-06-15

    It is well established that in hardened steels thermal-diffusivity broadly anticorrelates with microhardness, allowing thermal-wave depth profilometry to be used as a tool to measure microhardness profiles. Nevertheless, the physical mechanisms for this anticorrelation have not been well understood. In this work, the thermal-diffusivity profiles of rough, hardened industrial steels were reconstructed after the elimination of roughness effects from the experimental data. Carburizing and quenching are widely used for the heat treatment of steel components, and it is important to understand their effects on thermal-diffusivity profiles. A thorough examination of the actual mechanism by which thermal-diffusivity depth profiles are affected by first carburizing and then quenching AISI-8620 steels was performed. It was concluded that the variation of thermal diffusivity with depth is dominated by the carbon concentration profile, whereas the absolute value of the thermal diffusivity is a function of microstructure. {copyright} 2001 American Institute of Physics.

  12. The influence of copper precipitation and plastic deformation hardening on the impact-transition temperature of rolled structural steels

    NASA Astrophysics Data System (ADS)

    Aróztegui, Juan J.; Urcola, José J.; Fuentes, Manuel

    1989-09-01

    Commercial electric arc melted low-carbon steels, provided as I beams, were characterized both microstructurally and mechanically in the as-rolled, copper precipitation, and plastically pre-deformed conditions. Inclusion size distribution, ferrite grain size, pearlite volume fraction, precipitated volume fraction of copper, and size distribution of these precipitates were deter-mined by conventional quantitative optical and electron metallographic techniques. From the tensile tests conducted at a strain rate of 10-3 s-1 and impact Charpy V-notched tests carried out, stress/strain curves, yield stress, and impact-transition temperature were obtained. The spe-cific fractographic features of the fracture surfaces also were quantitatively characterized. The increases in yield stress and transition temperature experienced upon either aging or work hard-ening were related through empirical relationships. These dependences were analyzed semi-quantitatively by combining microscopic and macroscopic fracture criteria based on measured fundamental properties (fracture stress and yield stress) and observed fractographic parameters (crack nucleation distance and nuclei size). The rationale developed from these fracture criteria allows the semiquantitative prediction of the temperature transition shifts produced upon aging and work hardening. The values obtained are of the right order of magnitude.

  13. Tensile stress-strain and work hardening behaviour of P9 steel for wrapper application in sodium cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Christopher, J.; Choudhary, B. K.; Isaac Samuel, E.; Mathew, M. D.; Jayakumar, T.

    2012-01-01

    Tensile flow behaviour of P9 steel with different silicon content has been examined in the framework of Hollomon, Ludwik, Swift, Ludwigson and Voce relationships for a wide temperature range (300-873 K) at a strain rate of 1.3 × 10 -3 s -1. Ludwigson equation described true stress ( σ)-true plastic strain ( ɛ) data most accurately in the range 300-723 K. At high temperatures (773-873 K), Ludwigson equation reduces to Hollomon equation. The variations of instantaneous work hardening rate ( θ = dσ/ dɛ) and θσ with stress indicated two-stage work hardening behaviour. True stress-true plastic strain, flow parameters, θ vs. σ and θσ vs. σ with respect to temperature exhibited three distinct temperature regimes and displayed anomalous behaviour due to dynamic strain ageing at intermediate temperatures. Rapid decrease in flow stress and flow parameters, and rapid shift in θ- σ and θσ- σ towards lower stresses with increase in temperature indicated dominance of dynamic recovery at high temperatures.

  14. Rapid measurement of fibrinogen concentration in whole blood using a steel ball coagulometer

    PubMed Central

    Schlimp, Christoph J.; Khadem, Anna; Klotz, Anton; Solomon, Cristina; Hochleitner, Gerald; Ponschab, Martin; Redl, Heinz; Schöchl, Herbert

    2015-01-01

    BACKGROUND Fibrinogen plays a key role in hemostasis and is the first coagulation factor to reach critical levels in bleeding patients. Current European guidelines on the management of traumatic or perioperative bleeding recommend fibrinogen supplementation at specific threshold levels. Whole blood viscoelastic tests provide fast evaluation of fibrin deficits. Fast measurement of plasma fibrinogen concentration is not yet available. We investigated a method to rapidly determine whole blood fibrinogen concentration using standard Clauss assays and a steel ball coagulometer and provide an estimate of the “plasma-equivalent” fibrinogen concentration within minutes by adjustment of the measured whole blood fibrinogen concentration with a quickly measureable hemoglobin-derived hematocrit. METHODS The feasibility of this approach was tested with a Clauss assay using multiple porcine fresh blood samples obtained during in vivo bleeding, hemodilution, and after treatment with hemostatic therapy. Two different Clauss assays were then tested using multiple human volunteers’ blood samples diluted in vitro and supplemented with fibrinogen concentrate. Comparative measurements with fibrin-based thromboelastometry tests were performed. RESULTS Regression and Bland-Altman analyses of derived “plasma-equivalent” fibrinogen and measured plasma fibrinogen concentration was excellent in porcine and human blood samples, especially in the ranges relevant to traumatic or perioperative bleeding. CONCLUSION Fast whole blood fibrinogen measurements could be considered as an alternative to plasma fibrinogen measurement for acute bleeding management in trauma and perioperative care settings. Further studies are needed to prove this concept and determine the turnaround times for its clinical application in emergency departments and operating theaters. PMID:25742256

  15. Optimization of machining and vibration parameters for residual stresses minimization in ultrasonic assisted turning of 4340 hardened steel.

    PubMed

    Sharma, Varun; Pandey, Pulak M

    2016-08-01

    The residual stresses generated in the machined work piece have detrimental effect on fatigue life, corrosion resistance and tribological properties. However, the effect of cutting and vibration parameters on residual stresses in Ultrasonic Assisted Turning (UAT) has not been dealt with. The present paper highlights the effect of feed rate, depth of cut, cutting velocity and percentage intensity of ultrasonic power on residual stress generation. XRD analysis has been carried out to measure the residual stress while turning 4340 hardened steel using UAT. The experiments were performed based on response surface methodology to develop statistical model for residual stress. The outcome of ANOVA revealed that percentage intensity and feed rate significantly affect the residual stress generation. The significant interactions between process parameters have also been presented tin order to understand the thermo-mechanical mechanism responsible for residual stress generation. PMID:27179142

  16. Magnetic evaluation of irradiation hardening in A533B reactor pressure vessel steels: Magnetic hysteresis measurements and the model analysis

    NASA Astrophysics Data System (ADS)

    Kobayashi, S.; Yamamoto, T.; Klingensmith, D.; Odette, G. R.; Kikuchi, H.; Kamada, Y.

    2012-03-01

    We report results of measurements of magnetic minor hysteresis loops for neutron-irradiated A533B nuclear reactor pressure vessel steels varying alloy composition and irradiation condition. A minor-loop coefficient, which is obtained from a scaling power law between minor-loop parameters exhibits a steep decrease just after irradiation, followed by a maximum in the intermediate fluence regime for most alloys. A model analysis assuming Avrami-type growth for Cu-rich precipitates and an empirical logarithmic law for relaxation of residual stress demonstrates that an increment of the coefficient due to Cu-rich precipitates increases with Cu and Ni contents and is in proportion to a yield stress change, which is related to irradiation hardening.

  17. Influence of Plastic Deformation on Low-Temperature Surface Hardening of Austenitic Stainless Steel by Gaseous Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Somers, Marcel A. J.

    2015-06-01

    This article addresses an investigation of the influence of plastic deformation on low-temperature surface hardening by gaseous nitriding of two commercial stainless steels: EN 1.4369 and AISI 304. The materials were plastically deformed to several levels of equivalent strain by conventional tensile straining, plane strain compression, and shear. Gaseous nitriding of the strained material was performed in ammonia gas at atmospheric pressure at various temperatures. Microstructural characterization of the as-deformed state and the nitrided case produced included X-ray diffraction analysis, reflected-light microscopy, and microhardness testing. The results demonstrate that a case of expanded austenite develops and that the presence of plastic deformation has a significant influence on the morphology of the nitrided case. The presence of strain-induced martensite favors the formation of CrN, while a high dislocation density in a fully austenitic structure does not lead to such premature nucleation of CrN.

  18. Effect of Heat Treatment, Pre-stress and Surface Hardening on Fracture Toughness of Micro-Alloyed Steel

    NASA Astrophysics Data System (ADS)

    Nag Chaudhury, Joydeb

    2014-01-01

    Micro-alloyed steels are being increasingly accepted by industry in various fields of application and are available with a wide variety of microstructures. Extensive literature is available on their microstructure-property relationships. The superior mechanical properties of micro-alloyed steels are caused by fine-grained microstructures and precipitation of micro-alloying elements such as V, Ti and Nb that led to an improvement in yield strength, in the product of tensile strength and total elongation and in Charpy V-notch impact energy as well. The microstructural changes caused by heat treatment or residual stress state caused by surface hardening or mechanical means may influence the fracture toughness of these micro-alloyed steels. It is in this context that the present work begins with experimental determination of quasi-static initiation fracture toughness ( J 1c) of low carbon (0.19%) micro-alloyed steel in as-rolled condition without any heat treatment. The study further explores the effect of normalizing, shot-peening and cyaniding followed by shot-peening on fracture toughness of as-rolled steel under study. The normalizing heat treatment, shot-peening and cyaniding followed by shot-peening—each indicates a positive influence on initiation fracture toughness. Results, when compared, show that cyaniding followed by shot-peening have led to a 2.7 times increase in J 1c. Cyaniding followed by shot-peening may therefore be considered as having the most positive influence on initiation fracture toughness in as-rolled condition for the type of micro-alloyed steel under study. Although initiation fracture toughness is in general known to decrease with increase in yield strength in LEFM arena, the micro-alloyed steel under study when normalized displayed simultaneous improvement in yield strength and J 1c. All these observed effects of normalizing, shot-peening and cyaniding on initiation fracture toughness (elastic-plastic fracture mechanics) were explained

  19. The effect of hydrogen on strain hardening and fracture mechanism of high-nitrogen austenitic steel

    NASA Astrophysics Data System (ADS)

    Maier, G. G.; Astafurova, E. G.; Melnikov, E. V.; Moskvina, V. A.; Vojtsik, V. F.; Galchenko, N. K.; Zakharov, G. N.

    2016-07-01

    High-nitrogen austenitic steels are perspective materials for an electron-beam welding and for producing of wear-resistant coatings, which can be used for application in aggressive atmospheres. The tensile behavior and fracture mechanism of high-nitrogen austenitic steel Fe-20Cr-22Mn-1.5V-0.2C-0.6N (in wt.%) after electrochemical hydrogen charging for 2, 10 and 40 hours have been investigated. Hydrogenation of steel provides a loss of yield strength, uniform elongation and tensile strength. The degradation of tensile properties becomes stronger with increase in charging duration - it occurs more intensive in specimens hydrogenated for 40 hours as compared to ones charged for 2-10 hours. Fracture analysis reveals a hydrogen-induced formation of brittle surface layers up to 6 μm thick after 40 hours of saturation. Hydrogenation changes fracture mode of steel from mixed intergranular-transgranular to mainly transgranular one.

  20. Effects of Dynamic Strain Hardening Exponent on Abnormal Cleavage Fracture Occurring During Drop Weight Tear Test of API X70 and X80 Linepipe Steels

    NASA Astrophysics Data System (ADS)

    Kang, Minju; Kim, Hyunmin; Lee, Sunghak; Shin, Sang Yong

    2014-02-01

    In this study, drop weight tear tests (DWTT) were conducted on API X70 and X80 linepipe steels fabricated with various compositions and rolling and cooling conditions in order to correlate the strain hardening with the abnormal cleavage fracture occurring in the hammer-impacted area. Area fractions of fracture modes were measured from fractured DWTT specimens, and the measured data were analyzed in relation to microstructures, Charpy impact energy, and strain hardening. All the steels consisted of fine acicular ferrite, together with some bainitic ferrite, granular bainite, and martensite-austenite constituent. As the volume fraction of acicular ferrite increased, the area fraction of DWTT abnormal cleavage fracture decreased because the toughness of acicular ferrite was higher than other microstructures. The area fraction of abnormal cleavage fracture was weakly related with strain hardening exponents obtained from the quasi-static tensile and compressive tests, but showed better correlation with those obtained from the dynamic compressive test. This tendency could be more clearly observed when steels having similar Charpy impact energy levels were grouped. Since the DWTT was performed under a dynamic loading condition, thus, the abnormal cleavage fracture behavior should be related with the strain hardening analyzed under a dynamic loading condition.

  1. Multi-stage Modeling of Lüders Elongation and Work-Hardening Behaviors of Ferrite Steels Under Tension

    NASA Astrophysics Data System (ADS)

    Zhang, Zhongyang; Liao, Yiliang

    2016-04-01

    For structural and engineering steels, accurate modeling of stress-strain relation of ferrite phase is of particular importance, since the modeling results could benefit new material system design and process-microstructure-property analysis. Several modeling efforts have been made to achieve this target. However, few efforts have been put on the Lüders elongation behavior of ferrite. As a result, the modeling results from proposed models do not match well with experimental data, particularly at a relatively low-strain range. Furthermore, without the consideration of yield point elongation due to the formation of Lüders bands, additional calibration parameters are required to capture the stress level of stress-strain curves. In this work, a multi-stage model is developed to predict the stress-strain relation of ferrite phase steel under room temperature tension. This model is capable of capturing the grain size effect on both Lüders elongation and work-hardening behaviors of ferrite. The modeling results are extensively validated by experimental data.

  2. Comparative Tensile Flow and Work-Hardening Behavior of 9 Pct Chromium Ferritic-Martensitic Steels in the Framework of the Estrin-Mecking Internal-Variable Approach

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Christopher, J.

    2016-06-01

    The comparative tensile flow and work-hardening behavior of P9 steel in two different product forms, normalized and tempered plate and thick section tube plate forging, and P91 steel were investigated in the framework of the dislocation dynamics based Estrin-Mecking (E-M) one-internal-variable approach. The analysis indicated that the flow behavior of P9 and P91 steels was adequately described by the E-M approach in a wide range of temperatures. It was suggested that dislocation dense martensite lath/cell boundaries and precipitates together act as effective barriers to dislocation motion in P9 and P91 steels. At room and intermediate temperatures, the evolution of the internal-state variable, i.e., the dislocation density with plastic strain, exhibited insignificant variations with respect to temperature. At high temperatures, a rapid evolution of dislocation density with plastic strain toward saturation with increasing temperature was observed. The softer P9 steel tube plate forging exhibited higher work hardening in terms of larger gains in the dislocation density and flow stress contribution from dislocations than the P9 steel plate and P91 steel at temperatures ranging from 300 K to 873 K (27 °C to 600 °C). The evaluation of activation energy suggests that the deformation is controlled by cross-slip of dislocations at room and intermediate temperatures, and climb of dislocations at high temperatures. The relative influence of initial microstructure on flow and work-hardening parameters associated with the E-M approach was discussed in the three temperature regimes displayed by P9 and P91 steels.

  3. Precipitation-hardening stainless steels with a shape-memory effect

    NASA Astrophysics Data System (ADS)

    Sagaradze, V. V.; Afanasiev, S. V.; Volkova, E. G.; Zavalishin, V. A.

    2016-02-01

    The possibility of obtaining the shape-memory effect as a result of the γ → ɛ → γ transformations in aging stainless steels strengthened by VC carbides has been investigated. Regimes are given for strengthening aging (at 650 and 720°C) for stainless steels that predominantly contain (in wt %) 0.06-0.45C, 1-2V, 2-5Si, 9 and 13-14Cr. The values of reversible deformation e (amount of shape-memory effect) determined after heating to 400°C in samples preliminarily deformed to 3.5-4% vary from 0.15 to 2.7%, depending on the composition of the steels and regimes of stabilizing and destabilizing aging.

  4. Surface hardening of steel by boriding in a cold rf plasma

    NASA Technical Reports Server (NTRS)

    Finberg, I.; Avni, R.; Grill, A.; Spalvins, T.; Buckley, D. H.

    1985-01-01

    Scanning electron spectroscopy, X-ray diffractometry, Auger electron spectroscopy, and microhardness measurements, are used to study the surfaces of 4340-steel samples that have been borided in a cold RF plasma which had been initiated in a gas mixture of 2.7 percent diborane in Ar. As a result of the dislocation of the diborane in the plasma, boron is deposited on the surface of the steel substrate and two crystalline phases, tetragonal Fe2B and orthorhombic FeB, are formed. The formation of boride phases then increases the surface microhardness from 2650 MPa to a maximum value of 7740 MPa.

  5. Mechanical behavior of precipitation hardenable steels exposed to highly corrosive environment

    NASA Technical Reports Server (NTRS)

    Rosa, Ferdinand

    1994-01-01

    Unexpected occurrences of failures, due to stress corrosion cracking (SCC) of structural components, indicate a need for improved characterization of materials and more advanced analytical procedures for reliably predicting structures performance. Accordingly, the purpose of this study was to determine the stress corrosion susceptibility of 15 - 5 PH steel over a wide range of applied strain rates in a highly corrosive environment. The selected environment for this investigation was a 3.5 percent NaCl aqueous solution. The material selected for the study was 15 - 5 PH steel in the H 900 condition. The Slow Strain Rate technique was used to test the metallic specimens.

  6. Fatigue Isotropy in Cross-Rolled, Hardened Isotropic-Quality Steel

    NASA Astrophysics Data System (ADS)

    Temmel, C.; Karlsson, B.; Ingesten, N.-G.

    2008-05-01

    Deformation and forging operations often introduce microstructural orientation and, therewith, mechanical anisotropy to steel. Flattened manganese sulfide inclusions are held responsible for a great part of fatigue anisotropy. Isotropic-quality (IQ) steel maintains the mechanical isotropy of the material, even after a deformation operation. Isotropic material generally contains little S and, therewith, few manganese sulfides. Further, the IQ steels used in this investigation were Ca treated. The Ca treatment improves the shape stability of the sulfides, even during a hot-working deformation. Two commercial materials were compared for their fatigue response, a standard medium-carbon steel with 0.04 wt pct S and a low-sulfur variant that underwent IQ treatment. The two batches were cross-rolled to plates with a deformation ratio of 4.5, leading to in-plane isotropy. Tension-compression fatigue testing was performed in longitudinal and short transversal directions relative to the rolling plane. The results showed strong anisotropy of the fatigue behavior for the standard material. The performance in the short transverse direction, with the principal stress perpendicular to the flattened inclusions, was inferior. The IQ material with nearly spherical inclusions was almost perfectly isotropic, with only slightly worse fatigue response in the short transverse direction.

  7. General Motors Corporation and Pacific Northwest Laboratory staff exchange: Inspection of case hardened steels and metal-matrix composites

    SciTech Connect

    Good, M.S.; Rogers, D.D.

    1993-10-01

    Staff exchanges, such as the one described in this report, are intended to facilitate communication and collaboration among scientists and engineers at Department of Energy (DOE) laboratories, in US industry, and academia. Funding support for these exchanges is provided by the DOE, Office of Energy Research, Laboratory Technology Transfer Program. The exchanges offer the opportunity for the laboratories to transfer technology and expertise to industry, gain a perspective on industry`s problems, and develop the basis for further cooperative efforts through Cooperative Research and Development Agreements (CRADAs) or other mechanisms. The objectives of this report were as follows: for Pacific Northwest Laboratory (PNL) staff to present technology to General Motors (GM) staff on nondestructive measurement of hardened steel components and uniformity of particle dispersion in metal-matrix composites for evaluation for possible application in GM`s manufacturing processes; for GM staff to discuss with PNL staff common manufacturing processes, metallurgy, and flaw criteria for hardening of various components and manufacturing of metal-matrix composites; to provide an initial step in building a long-term collaborative relationship between PNL and GM. Information in this report on the staff exchange of PNL staff with GM Corporation includes the purpose and objectives, a summary of activities, significant accomplishments, significant problems, industry benefits realized, recommended follow-on work and potential benefits from that work, and three appendixes. Appendix A is a description of ultrasonic backscatter technology and its applications to the two nondestructive inspection interests defined by GM. Appendix B is a list of key contacts and the schedule of activities pertaining to the staff exchange. Appendix C is an article from American Society for Metals News relating to sensor needs.

  8. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  9. The bounce of a ball

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    1999-03-01

    In this paper, the dynamics of a bouncing ball is described for several common ball types having different bounce characteristics. Results are presented for a tennis ball, a baseball, a golf ball, a superball, a steel ball bearing, a plasticene ball, and a silly putty ball. The plasticene ball was studied as an extreme case of a ball with a low coefficient of restitution (in fact zero, since the collision is totally inelastic) and the silly putty ball was studied because it has unusual elastic properties. The first three balls were studied because of their significance in the physics of sports. For each ball, a dynamic hysteresis curve is presented to show how energy is lost during and after the collision. The measurement technique is quite simple, it is suited for undergraduate laboratory experiments, and it may provide a useful method to test and approve balls for major sporting events.

  10. Laser surface pretreatment of 100Cr6 bearing steel - Hardening effects and white etching zones

    NASA Astrophysics Data System (ADS)

    Buling, Anna; Sändker, Hendrik; Stollenwerk, Jochen; Krupp, Ulrich; Hamann-Steinmeier, Angela

    2016-08-01

    In order to achieve a surface pretreatment of the bearing steel 100Cr6 (1-1.5 wt.% Cr) a laser-based process was used. The obtained modification may result in an optimization of the adhesive properties of the surface with respect to an anticorrosion polymer coating on the basis of PEEK (poly-ether-ether-ketone), which is applied on the steel surface by a laser melting technique. This work deals with the influence of the laser-based pretreatment regarding the surface microstructure and the micro-hardness of the steel, which has been examined by scanning electron microscopy (SEM), light microscopy and automated micro-hardness testing. The most suitable parameter set for the laser-based pretreatment leads to the formation of very hard white etching zones (WEZ) with a thickness of 23 μm, whereas this pretreatment also induces topographical changes. The occurrence of the white etching zones is attributed to near-surface re-austenitization and rapid quenching. Moreover, dark etching zones (DEZ) with a thickness of 32 μm are found at the laser path edges as well as underneath the white etching zones (WEZ). In these areas, the hardness is decreased due to the formation of oxides as a consequence of re-tempering.

  11. Effect of prior oxidation on the creep behavior of NiAl-hardened austenitic steel

    NASA Astrophysics Data System (ADS)

    Satyanarayana, D. V. V.; Malakondaiah, G.; Sarma, D. S.

    2003-11-01

    The effect of prior oxidation at 1473 K on the creep behavior of an Fe-Ni-Cr-Al alloy, hardened by ordered NiAl precipitates, has been investigated at 873 K over a stress range of 275 to 450 MPa. The alloy in the as-electroslag remelted (ESR) as well as the ESR-plus-hot-worked conditions was considered. Prior oxidation causes creep strengthening in the Fe-Ni-Cr-Al alloy, resulting in a decrease in minimum creep rate and increase in time to rupture, in contrast to the observations reported on nickel-based superalloys. Creep strengthening is, however, accompanied by a significant reduction in creep ductility. Oxidation-induced creep strengthening in the current alloy can be attributed to the improved adherence of surface oxide caused by the presence of yttrium. An effective stress that incorporates the contributions of load transfer as well as substructural strengthening is used to account for the observed oxidation-induced creep strengthening. While creep strengthening is more pronounced in the ESR cast alloy, the loss in creep ductility is more intense in the ESR wrought alloy. Increasing the oxidation time beyond 1 hour has a minimal effect on creep strengthening of both the alloys, though it lowers significantly the creep ductility of the wrought alloy. The observed differences in creep behavior of the alloy in the two different conditions could be attributed to the differences in grain size as well as morphology and related oxidation-induced damage.

  12. Characterization of hardened cylindrical C1018 steel rods (0.14%-0.2% C, 0.6%-0.9% Mn) using photothermal radiometry.

    PubMed

    Wang, Chinhua; Mandelis, Andreas

    2007-05-01

    Frequency-domain photothermal radiometry has been used for the evaluation of the hardened case depth and the measurement of the thermophysical properties (thermal conductivity and diffusivity) of cylindrical C1018 heat-treated steel rods. The measurement results of several steel cylinders nominally hardened identically during a common heat-treating process were consistent with each other and also with mechanical indentation hardness test results. The application of the two-layer composite cylinder thermal-wave theory yielded an effective case depth within the discrete two-layer thermal-wave approximation. This technique provides a relatively simple noncontact and nondestructive method for evaluating the thermophysical parameters of layered cylindrical samples. The good fit of the experimental frequency scans to the two-layer thermal-wave model was shown to constitute a reasonable method for calibrating actual continuously decreasing hardness depth profiles by means of abrupt two-layer-equivalent profiles. PMID:17552852

  13. Research on on-line monitoring technology for steel ball's forming process based on load signal analysis method

    NASA Astrophysics Data System (ADS)

    Li, Ying-jun; Ai, Chang-sheng; Men, Xiu-hua; Zhang, Cheng-liang; Zhang, Qi

    2013-04-01

    This paper presents a novel on-line monitoring technology to obtain forming quality in steel ball's forming process based on load signal analysis method, in order to reveal the bottom die's load characteristic in initial cold heading forging process of steel balls. A mechanical model of the cold header producing process is established and analyzed by using finite element method. The maximum cold heading force is calculated. The results prove that the monitoring on the cold heading process with upsetting force is reasonable and feasible. The forming defects are inflected on the three feature points of the bottom die signals, which are the initial point, infection point, and peak point. A novel PVDF piezoelectric force sensor which is simple on construction and convenient on installation is designed. The sensitivity of the PVDF force sensor is calculated. The characteristics of PVDF force sensor are analyzed by FEM. The PVDF piezoelectric force sensor is fabricated to acquire the actual load signals in the cold heading process, and calibrated by a special device. The measuring system of on-line monitoring is built. The characteristics of the actual signals recognized by learning and identification algorithm are in consistence with simulation results. Identification of actual signals shows that the timing difference values of all feature points for qualified products are not exceed ±6 ms, and amplitude difference values are less than ±3%. The calibration and application experiments show that PVDF force sensor has good static and dynamic performances, and is competent at dynamic measuring on upsetting force. It greatly improves automatic level and machining precision. Equipment capacity factor with damages identification method depends on grade of steel has been improved to 90%.

  14. Radiation hardening and deformation behavior of irradiated ferritic-martensitic steels

    SciTech Connect

    Robertson, J.P.; Klueh, R.L.; Rowcliffe, A.F.; Shiba, K.

    1998-03-01

    Tensile data from several 8--12% Cr alloys irradiated in the High Flux Isotope Reactor (HFIR) to doses up to 34 dpa at temperatures ranging from 90 to 600 C are discussed in this paper. One of the critical questions surrounding the use of ferritic-martensitic steels in a fusion environment concerns the loss of uniform elongation after irradiation at low temperatures. Irradiation and testing at temperatures below 200--300 C results in uniform elongations less than 1% and stress-strain curves in which plastic instability immediately follows yielding, implying dislocation channeling and flow localization. Reductions in area and total elongations, however, remain high.

  15. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-06-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  16. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-04-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  17. Friction and oxidative wear of 440C ball bearing steels under high load and extreme bulk temperatures

    NASA Technical Reports Server (NTRS)

    Chaudhuri, Dilip K.; Slifka, Andrew J.; Siegwarth, James D.

    1993-01-01

    Unlubricated sliding friction and wear of 440C steels in an oxygen environment have been studied under a variety of load, speed, and temperature ranging from approximately -185 to 675 deg C. A specially designed test apparatus with a ball-on-flat geometry has been used for this purpose. The observed dependencies of the initial coefficient of friction, the average dynamic coefficient of friction, and the wear rate on load, speed, and test temperatures have been examined from the standpoint of existing theories of friction and wear. High contact temperatures are generated during the sliding friction, causing rapid oxidation and localized surface melting. A combination of fatigue, delamination, and loss of hardness due to tempering of the martensitic structure is responsible for the high wear rate observed and the coefficient of friction.

  18. Foreign Object Damage Behavior of Two Gas-turbine Grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2002-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through strength testing of flexure test specimens impacted by steel-ball projectiles with a diameter of 1.59 mm in a velocity range from 220 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (K(sub IC)). Additionally, the FOD response of an equiaxed, fine-grained silicon nitride (NC132) was also investigated to provide further insight. The NC132 silicon nitride exhibited the lowest fracture toughness of the three materials tested, providing further evidence that K(sub IC) is a key material parameter affecting FOD resistance. The observed damage generated by projectile impact was typically in the forms of well- or ill-developed ring or cone cracks with little presence of radial cracks.

  19. Testing and evaluation of material data for analysis of forming and hardening of boron steel components

    NASA Astrophysics Data System (ADS)

    Eriksson, M.; Oldenburg, M.; Somani, M. C.; Karjalainen, L. P.

    2002-05-01

    Finite element modelling and simulation is becoming an increasingly important tool in the development process for structural automotive components, manufactured using thermo-mechanical forming techniques. Accurate and reliable analysis of coupled thermo-mechanical processes requires efficient simulation tools as well as good quality and relevant material data, usually obtained by experimental testing of the mechanical and thermal properties. The work present in this paper concerns methods for obtaining and evaluating the mechanical properties, required for modelling the high-temperature forming of a high-strength boron-alloyed steel. The material data was obtained from high temperature compression tests and dilatometric measurements made using a Gleeble 1500 thermo-mechanical simulator. Two examples of finite element simulations using the data obtained are also presented. The first example is an isothermal finite element simulation of a thin-walled tubular beam subjected to high-temperature bending. The predicted press force showed acceptable agreement with experimental results in the initial part of the process. In the second example, a cylindrical specimen compressed during continuous cooling was simulated, and the press force and radial displacement were compared with experimental results. Again the simulations showed acceptable agreement with experimental results but indicated the need for further improvements in the simulation technology and methods used for material parameter evaluation.

  20. Progress in the R and D Project on Oxide Dispersion Strengthened and Precipitation Hardened Ferritic Steels for Sodium Cooled Fast Breeder Reactor Fuels

    SciTech Connect

    Kaito, Takeji; Ohtsuka, Satoshi; Inoue, Masaki

    2007-07-01

    High burnup capability of sodium cooled fast breeder reactor (SFR) fuels depends significantly on irradiation performance of their component materials. Japan Atomic Energy Agency (JAEA) has been developing oxide dispersion strengthened (ODS) ferritic steels and a precipitation hardened (PH) ferritic steel as the most prospective materials for fuel pin cladding and duct tubes, respectively. Technology for small-scale manufacturing is already established, and several hundreds of ODS steel cladding tubes and dozens of PH steel duct tubes were successfully produced. We will step forward to develop manufacturing technology for mass production to supply these steels for future SFR fuels. Mechanical properties of the products were examined by out-of-pile and in-pile tests including material irradiation tests in the experimental fast reactor JOYO and foreign fast reactors. The material strength standards (MSSs) were tentatively compiled in 2005 for ODS steels and in 1993 for PH steel. In order to upgrade the MSSs and to demonstrate high burnup capability of the materials, we will perform a series of irradiation tests in BOR-60 and JOYO until 2015 and contribute to design study for a demonstration SFR of which operation is expected after 2025. (authors)

  1. On the Effect of Manganese on Grain Size Stability and Hardenability in Ultrafine-Grained Ferrite/Martensite Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Calcagnotto, Marion; Ponge, Dirk; Raabe, Dierk

    2012-01-01

    Two plain carbon steels with varying manganese content (0.87 wt pct and 1.63 wt pct) were refined to approximately 1 μm by large strain warm deformation and subsequently subjected to intercritical annealing to produce an ultrafine grained ferrite/martensite dual-phase steel. The influence of the Mn content on microstructure evolution is studied by scanning electron microscopy (SEM). The Mn distribution in ferrite and martensite is analyzed by high-resolution electron backscatter diffraction (EBSD) combined with energy dispersive X-ray spectroscopy (EDX). The experimental findings are supported by the calculated phase diagrams, equilibrium phase compositions, and the estimated diffusion distances using Thermo-Calc (Thermo-Calc Software, McMurray, PA) and Dictra (Thermo-Calc Software). Mn substantially enhances the grain size stability during intercritical annealing and the ability of austenite to undergo martensitic phase transformation. The first observation is explained in terms of the alteration of the phase transformation temperatures and the grain boundary mobility, while the second is a result of the Mn enrichment in cementite during large strain warm deformation, which is inherited by the newly formed austenite and increases its hardenability. The latter is the main reason why the ultrafine-grained material exhibits a hardenability that is comparable with the hardenability of the coarse-grained reference material.

  2. Microstructure and mechanical properties of hot wire laser clad layers for repairing precipitation hardening martensitic stainless steel

    NASA Astrophysics Data System (ADS)

    Wen, Peng; Cai, Zhipeng; Feng, Zhenhua; Wang, Gang

    2015-12-01

    Precipitation hardening martensitic stainless steel (PH-MSS) is widely used as load-bearing parts because of its excellent overall properties. It is economical and flexible to repair the failure parts instead of changing new ones. However, it is difficult to keep properties of repaired part as good as those of the substrate. With preheating wire by resistance heat, hot wire laser cladding owns both merits of low heat input and high deposition efficiency, thus is regarded as an advantaged repairing technology for damaged parts of high value. Multi-pass layers were cladded on the surface of FV520B by hot wire laser cladding. The microstructure and mechanical properties were compared and analyzed for the substrate and the clad layer. For the as-cladded layer, microstructure was found non-uniform and divided into quenched and tempered regions. Tensile strength was almost equivalent to that of the substrate, while ductility and impact toughness deteriorated much. With using laser scanning layer by layer during laser cladding, microstructure of the clad layers was tempered to fine martensite uniformly. The ductility and toughness of the clad layer were improved to be equivalent to those of the substrate, while the tensile strength was a little lower than that of the substrate. By adding TiC nanoparticles as well as laser scanning, the precipitation strengthening effect was improved and the structure was refined in the clad layer. The strength, ductility and toughness were all improved further. Finally, high quality clad layers were obtained with equivalent or even superior mechanical properties to the substrate, offering a valuable technique to repair PH-MSS.

  3. Influence of Thermal Aging on the Microstructure and Mechanical Behavior of Dual-Phase, Precipitation-Hardened, Powder Metallurgy Stainless Steels

    NASA Astrophysics Data System (ADS)

    Stewart, J. L.; Williams, J. J.; Chawla, N.

    2012-01-01

    The effects of thermal aging on the microstructure and mechanical behavior of dual-phase, precipitation-hardened, powder metallurgy (PM) stainless steels of varying ferrite-martensite content were examined. Quantitative analyses of the inherent porosity and phase fractions were conducted on the steels, and no significant differences were noted with respect to aging temperature. Tensile strength, yield strength, and elongation to fracture all increased with increasing aging temperature reaching maxima at 811 K (538 °C) in most cases. Increased strength and decreased ductility were observed in steels of higher martensite content. Nanoindentation of the individual microconstituents was employed to obtain a fundamental understanding of the strengthening contributions. Both the ferrite and martensite nanohardness values increased with aging temperature and exhibited similar maxima to the bulk tensile properties.

  4. Effect of Ball Burnishing Process on the Surface Quality and Microstructure Properties of AISI 1010 Steel Plates

    NASA Astrophysics Data System (ADS)

    Gharbi, F.; Sghaier, S.; Al-Fadhalah, K. J.; Benameur, T.

    2011-08-01

    A newly developed ball burnishing tool was designed and tested for surface finishing of large flat surfaces in a shortest possible time. Optimization and analysis of the burnishing process were carried on AISI 1010 steel hot-rolled plates using the Taguchi technique and response surface methodology (RSM) to identify the effect of burnishing parameters (i.e., burnishing speed, burnishing force, and feed rate) on surface roughness, surface hardness, and microstructure of burnished surfaces. The optimal burnishing parameters were found after conducting the Taguchi's L25 matrix experiments and obtaining the response models for the surface roughness and the hardness. It was found that the burnishing force has the most influential effect on the surface roughness and hardness, followed by the burnishing speed, and least influence by the feed rate. In addition, microstructural examinations of the burnished surface indicate that burnishing force more than 400 N causes flaking of the burnished surfaces. The optimal burnishing parameters for the steel plates were a combination of a burnishing speed of 235 rpm, a burnishing force of 400 N, and a feed rate of 0.18 mm/rev. Using these parameters, the mean surface roughness has been improved from Ra = 2.48 to 1.75 μm, while the hardness increases from 59 to 65.5 HRB.

  5. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples

    PubMed Central

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (105/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (106/ml) and SRB (108/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  6. Use of Homogeneously-Sized Carbon Steel Ball Bearings to Study Microbially-Influenced Corrosion in Oil Field Samples.

    PubMed

    Voordouw, Gerrit; Menon, Priyesh; Pinnock, Tijan; Sharma, Mohita; Shen, Yin; Venturelli, Amanda; Voordouw, Johanna; Sexton, Aoife

    2016-01-01

    Microbially-influenced corrosion (MIC) contributes to the general corrosion rate (CR), which is typically measured with carbon steel coupons. Here we explore the use of carbon steel ball bearings, referred to as beads (55.0 ± 0.3 mg; Ø = 0.238 cm), for determining CRs. CRs for samples from an oil field in Oceania incubated with beads were determined by the weight loss method, using acid treatment to remove corrosion products. The release of ferrous and ferric iron was also measured and CRs based on weight loss and iron determination were in good agreement. Average CRs were 0.022 mm/yr for eight produced waters with high numbers (10(5)/ml) of acid-producing bacteria (APB), but no sulfate-reducing bacteria (SRB). Average CRs were 0.009 mm/yr for five central processing facility (CPF) waters, which had no APB or SRB due to weekly biocide treatment and 0.036 mm/yr for 2 CPF tank bottom sludges, which had high numbers of APB (10(6)/ml) and SRB (10(8)/ml). Hence, corrosion monitoring with carbon steel beads indicated that biocide treatment of CPF waters decreased the CR, except where biocide did not penetrate. The CR for incubations with 20 ml of a produced water decreased from 0.061 to 0.007 mm/yr when increasing the number of beads from 1 to 40. CRs determined with beads were higher than those with coupons, possibly also due to a higher weight of iron per unit volume used in incubations with coupons. Use of 1 ml syringe columns, containing carbon steel beads, and injected with 10 ml/day of SRB-containing medium for 256 days gave a CR of 0.11 mm/yr under flow conditions. The standard deviation of the distribution of residual bead weights, a measure for the unevenness of the corrosion, increased with increasing CR. The most heavily corroded beads showed significant pitting. Hence the use of uniformly sized carbon steel beads offers new opportunities for screening and monitoring of corrosion including determination of the distribution of corrosion rates, which allows

  7. Influence of a corrosive-abrasive medium on the wear resistance of 12Kh18N10T steel with surface hardening

    SciTech Connect

    Golubets, V.M.; Kozub, V.V.; Shchuiko, Ya.V.; Pashechko, M.I.

    1987-11-01

    The authors study the wear and corrosion resistance of 12Kh18N10T steel after diffusion boriding, electrospark alloying, and combined hardening in a corrosive abrasive medium consisting of 50 percent sand and 3 percent NaCl with hydrochloric acid added to obtain a pH of 1. Metallographic analysis revealed a 40-micrometer-deep case with a microhardness of 6-8.5 GPa on the surface. X-ray diffraction established that the boride case consists of an FeB phase alloyed with chromium and nickel. Results are graphed.

  8. Contributions of Cu-rich clusters, dislocation loops and nanovoids to the irradiation-induced hardening of Cu-bearing low-Ni reactor pressure vessel steels

    NASA Astrophysics Data System (ADS)

    Bergner, F.; Gillemot, F.; Hernández-Mayoral, M.; Serrano, M.; Török, G.; Ulbricht, A.; Altstadt, E.

    2015-06-01

    Dislocation loops, nanovoids and Cu-rich clusters (CRPs) are known to represent obstacles for dislocation glide in neutron-irradiated reactor pressure vessel (RPV) steels, but a consistent experimental determination of the respective obstacle strengths is still missing. A set of Cu-bearing low-Ni RPV steels and model alloys was characterized by means of SANS and TEM in order to specify mean size and number density of loops, nanovoids and CRPs. The obstacle strengths of these families were estimated by solving an over-determined set of linear equations. We have found that nanovoids are stronger than loops and loops are stronger than CRPs. Nevertheless, CRPs contribute most to irradiation hardening because of their high number density. Nanovoids were only observed for neutron fluences beyond typical end-of-life conditions of RPVs. The estimates of the obstacle strength are critically compared with reported literature data.

  9. Experience of high-nitrogenous steel powder application in repairs and surface hardening of responsible parts for power equipment by plasma spraying

    NASA Astrophysics Data System (ADS)

    Kolpakov, A. S.; Kardonina, N. I.

    2016-02-01

    The questions of the application of novel diffusion-alloying high-nitrogenous steel powders for repair and surface hardening of responsible parts of power equipment by plasma spraying are considered. The appropriateness of the method for operative repair of equipment and increasing its service life is justified. General data on the structure, properties, and manufacture of nitrogen-, aluminum-, and chromium-containing steel powders that are economically alloyed using diffusion are described. It is noted that the nitrogen release during the decomposition of iron nitrides, when heating, protects the powder particles from oxidation in the plasma jet. It is shown that the coating retains 50% of nitrogen that is contained in the powder. Plasma spraying modes for diffusion-alloying high-nitrogenous steel powders are given. The service properties of plasma coatings based on these powders are analyzed. It is shown that the high-nitrogenous steel powders to a nitrogen content of 8.9 wt % provide the necessary wear resistance and hardness of the coating and the strength of its adhesion to the substrate and corrosion resistance to typical aggressive media. It is noted that increasing the coating porosity promotes stress relaxation and increases its thickness being limited with respect to delamination conditions in comparison with dense coatings on retention of the low defectiveness of the interface and high adhesion to the substrate. The examples of the application of high-nitrogenous steel powders in power engineering during equipment repairs by service companies and overhaul subdivisions of heat power plants are given. It is noted that the plasma spraying of diffusion-alloyed high-nitrogenous steel powders is a unique opportunity to restore nitrided steel products.

  10. Foreign Object Damage in Disks of Two Gas-turbine-grade Silicon Nitrides by Steel Ball Projectiles at Ambient Temperature

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Pereira, J. Michael; Janosik, Lesley A.; Bhatt, Ramakrishna T.

    2003-01-01

    Foreign object damage (FOD) behavior of two commercial gas-turbine-grade silicon nitrides, AS800 and SN282, was determined at ambient temperature through postimpact strength testing of disks impacted by steel ball projectiles with a diameter of 1.59 mm in a velocity range from 115 to 440 m/s. AS800 silicon nitride exhibited a greater FOD resistance than SN282, primarily due to its greater value of fracture toughness (k(sub Ic)). The critical impact velocity V(sub c) for which the corresponding postimpact strength was the lowest was V(sub c) approximately equal to 440 and 300 m/s AS800 and SN282, respectively. A unique lower strength regime was typified for both silicon nitrides depending on impact velocity and was attributed to significant radial cracking. The damage generated by projectile impact was typically in the form of ring, radial, and cone cracks with their severity and combination being dependent on impact velocity. Unlike the thick (4 millimeters) flexure bar specimens used in our previous studies, the thin (2 millimeter) disk target specimen exhibited a unique back-side radial cracking on the reverse side just beneath the impact sites at and above impact velocities of 160 meters per second for SN282 and 220 meters per second AS800.

  11. In-air and pressurized water reactor environment fatigue experiments of 316 stainless steel to study the effect of environment on cyclic hardening

    NASA Astrophysics Data System (ADS)

    Mohanty, Subhasish; Soppet, William K.; Majumdar, Saurindranath; Natesan, Krishnamurti

    2016-05-01

    Argonne National Laboratory (ANL), under the sponsorship of Department of Energy's Light Water Reactor Sustainability (LWRS) program, is trying to develop a mechanistic approach for more accurate life estimation of LWR components. In this context, ANL has conducted many fatigue experiments under different test and environment conditions on type 316 stainless steel (316 SS) material which is widely used in the US reactors. Contrary to the conventional S ∼ N curve based empirical fatigue life estimation approach, the aim of the present DOE sponsored work is to develop an understanding of the material ageing issues more mechanistically (e.g. time dependent hardening and softening) under different test and environmental conditions. Better mechanistic understanding will help develop computer-based advanced modeling tools to better extrapolate stress-strain evolution of reactor components under multi-axial stress states and hence help predict their fatigue life more accurately. Mechanics-based modeling of fatigue such as by using finite element (FE) tools requires the time/cycle dependent material hardening properties. Presently such time-dependent material hardening properties are hardly available in fatigue modeling literature even under in-air conditions. Getting those material properties under PWR environment, are even harder. Through this work we made preliminary attempt to generate time/cycle dependent stress-strain data both under in-air and PWR water conditions for further study such as for possible development of material models and constitutive relations for FE model implementation. Although, there are open-ended possibility to further improve the discussed test methods and related material estimation techniques we anticipate that the data presented in this paper will help the metal fatigue research community particularly, the researchers who are dealing with mechanistic modeling of metal fatigue such as using FE tools. In this paper the fatigue experiments

  12. Atom probe study of the carbon distribution in a hardened martensitic hot-work tool steel X38CrMoV5-1.

    PubMed

    Lerchbacher, Christoph; Zinner, Silvia; Leitner, Harald

    2012-07-01

    The microstructure of the hardened common hot-work tool steel X38CrMoV5-1 has been characterized by atom probe tomography with the focus on the carbon distribution. Samples quenched with technically relevant cooling parameters λ from 0.1 (30 K/s) to 12 (0.25 K/s) have been investigated. The parameter λ is an industrially commonly used exponential cooling parameter, representing the cooling time from 800 to 500 °C in seconds divided with hundred. In all samples pronounced carbon segregation to dislocations and cluster formation could be observed after quenching. Carbon enriched interlath films with peak carbon levels of 6-10 at.%, which have been identified to be retained austenite by TEM, show a thickness increase with increasing λ. Therefore, the fraction of total carbon staying in the austenite grows. This carbon is not available for the tempering induced precipitation of secondary carbides in the bulk. Through all samples no segregation of any substitutional elements takes place. Charpy impact testing and fracture surface analysis of the hardened samples reveal the cooling rate induced microstructural distinctions. PMID:22391101

  13. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2001-01-01

    Part of the 2000 annual review of the industrial minerals sector. A general overview of the ball clay industry is provided. In 2000, sales of ball clay reached record levels, with sanitary ware and tile applications accounting for the largest sales. Ball clay production, consumption, prices, foreign trade, and industry news are summarized. The outlook for the ball clay industry is also outlined.

  14. Blasting and Passivation Treatments for ASTM F139 Stainless Steel for Biomedical Applications: Effects on Surface Roughness, Hardening, and Localized Corrosion

    NASA Astrophysics Data System (ADS)

    Barboza, Adriana L. Lemos; Kang, Kyung Won; Bonetto, Rita D.; Llorente, Carlos L.; Bilmes, Pablo D.; Gervasi, Claudio A.

    2015-01-01

    Due to the combination of good biofunctionality and biocompatibility at low cost, AISI 316 low carbon vacuum melting (LVM) stainless steel, as considered in ASTM F139 standard, is often the first choice for medical implants, particularly for use in orthopedic surgery. Proper surface finish must be provided to ensure adequate interactions of the alloy with human body tissues that in turn allows the material to deliver the desired performance. Preliminary studies performed in our laboratory on AISI 316LVM stainless steel surfaces modified by glass bead blasting (from industrial supplier) followed by different nitric acid passivation conditions disclosed the necessity to extend parameters of the surface treatments and to further consider roughness, pitting corrosion resistance, and surface and subsurface hardening measurements, all in one, as the most effective characterization strategy. This was the approach adopted in the present work. Roughness assessment was performed by means of amplitude parameters, functional parameters, and an estimator of the fractal dimension that characterizes surface topography. We clearly demonstrate that the blasting treatment should be carried out under controlled conditions in order to obtain similar surface and subsurface properties. Otherwise, a variation in one of the parameters could modify the surface properties, exerting a profound impact on its application as biomaterial. A passivation step is necessary to offset the detrimental effect of blasting on pitting corrosion resistance.

  15. Vibrations of Hybrid Ceramic Ball Bearings

    NASA Astrophysics Data System (ADS)

    Ohta, H.; Kobayashi, K.

    1996-05-01

    Hybrid ceramic ball bearings with silicone nitride balls and steel rings were tested, and the vibration characteristics were compared with those of conventional steel ball bearings. In this study, two types of hybrid ceramic ball bearings and two types of conventional steel ball bearings were used as test bearings. The test bearings were operated under several rotational speeds and axial loads. The radial and the axial vibrations on the outer ring of each test bearing were detected by an accelerometer. The vibrations were examined by using an FFT analyzer. From the experimental results, analysis and discussion, the vibration characteristics of hybrid ceramic ball bearings, compared with those of conventional steel ball bearings, are explained.

  16. Characterization of the effect of cryogenic treatment on the tempering behavior of a secondary hardening high Co-Ni steel

    NASA Astrophysics Data System (ADS)

    Gruber, M.; Ressel, G.; Ploberger, S.; Marsoner, S.; Ebner, R.

    2016-03-01

    For high Co-Ni steels sub-zero treatments are conducted to reduce the retained austenite phase fraction for obtaining excellent fracture toughness properties, but in general, cryogenic treatment has a great impact on the microstructural evolution of steels during tempering. Hence, the aim of this work was to analyze the influence of cryogenic treatments on the microstructural evolution of high Co-Ni steels, including carbide precipitation kinetics and austenite phase fraction evolution, during heating to elevated temperatures. In order to study the formation properties of carbides, the heating processes of cryogenically and non- cryogenically treated specimens were analyzed by dilatometer measurements. Furthermore, for determining the evolution of austenite phase fraction and hardness due to tempering, dilatometer investigations were combined with X-ray diffraction analyses and hardness measurements. It is revealed that sub-zero treated samples exhibit much stronger carbide precipitation signals. This was ascribed to the lower phase fraction of retained austenite, as more carbon is available for carbide precipitation.

  17. Surface hardening of St41 low carbon steel by using the hot-pressing powder-pack boriding method

    NASA Astrophysics Data System (ADS)

    Sutrisno, Soegijono, Bambang

    2014-03-01

    This research describes a powder-pack boriding process by using hot-pressing technic for St41 low carbon steel which will improve the hardness on the substrate by forming boride layer solid solution. Those method can reduce the operational cost of the research if it is compared by the conventional method with the asmospheric condition both vacuum system and gas inert condition. The concept of boriding by hot-pressing technic was verified in a laboratory scale. Welldefined and reusedable technic was achieved by using the stainless steel 304 as the container and sealed with a 5 ton pressure. This container was filled boronizing powder consisting of 5%B4C, 90%SiC, and 5%KBF4 to close the St41 low carbon steel specimen inside the container. The St41 boriding specimen was treated at the temperature of 900°C for 8 hours. The boride layer on the substrate was found as FeB and Fe2B phase with the hardness about 1800 HV. This value was more than ten times if compared with the untreated specimen that only had the hardness of 123 HV. Depend on heat treatment temperature, heat treatment time, and powder-pack boriding pressure, the depth of boride layer range from 127 to 165 μm, leading to a diffusion controlled process.

  18. Fatigue life of high-speed ball bearings with silicon nitride balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    Evaluation of hot-pressed silicon nitride as a rolling-element bearing material. Two grades of hot-pressed silicon nitride balls were tested under rolling contact conditions in a five-ball fatigue tester. A digital computer program was used to predict the dynamic performance characteristics and fatigue life of high-speed ball bearings with silicon nitride balls relative to that with bearings containing steel balls. The results obtained include the finding that fatigue spalls on silicon nitride balls are similar in appearance to those obtained with typical bearing steels.

  19. Numerical-experimental analysis of the effect of surface oxidation on the laser transformation hardening of Cr-Mo steels

    NASA Astrophysics Data System (ADS)

    Cordovilla, Francisco; García-Beltrán, Ángel; Dominguez, Jesús; Sancho, Paula; Ocaña, José L.

    2015-12-01

    Laser surface hardening is a technology that enables important advantages to be obtained in comparison with conventional techniques in terms of accuracy of the heat affected zone and productivity. Nevertheless, the development of realistic and flexible models has to be fulfilled in order to control the effects of every set of process conditions. Despite many different models having been developed, very few of them deal with the increment of absorption related with the instantaneous value of the layer of oxide growth during the process in a non-protective atmosphere. This work analyzes the problem of oxide formation at the external surface using kinetic relations, whose parameters have been related with the process variables, considering non-equilibrium conditions. Then, the oxide thickness was associated with a value of absorption through an innovative formula that considers the path of the laser radiation in the interface oxide-base material. The thermal calculations obtained by this method have allowed phase changes to be predicted using Avrami law. Both thermal and metallurgical results for different process conditions have been compared with experimental data showing an excellent agreement.

  20. Ball clay

    USGS Publications Warehouse

    Virta, Robert L.

    2010-01-01

    The article reports on the global market performance of ball clay in 2009 and presents an outlook for its 2010 performance. Several companies mined ball call in the country including Old Hickey Clay Co., Kentucky-Tennessee Clay Co., and H.C. Spinks Clay Co. Information on the decline in ball clay imports and exports is also presented.

  1. Comparative Stress Corrosion Cracking and General Corrosion Resistance of Annealed and Hardened 440 C Stainless Steel - New Techniques in Stress Corrosion Testing

    NASA Technical Reports Server (NTRS)

    Mendreck, M. J.; Hurless, B. E.; Torres, P. D.; Danford, M. D.

    1998-01-01

    The corrosion and stress corrosion cracking (SCC) characteristics of annealed and hardened 440C stainless steel were evaluated in high humidity and 3.5-percent NaCl solution. Corrosion testing consisted of an evaluation of flat plates, with and without grease, in high humidity, as well as electrochemical testing in 3.5-percent NaCl. Stress corrosion testing consisted of conventional, constant strain, smooth bar testing in high humidity in addition to two relatively new techniques under evaluation at MSFC. These techniques involve either incremental or constant rate increases in the load applied to a precracked SE(B) specimen, monitoring the crack-opening-displacement response for indications of crack growth. The electrochemical corrosion testing demonstrated an order of magnitude greater general corrosion rate in the annealed 440C. All techniques for stress corrosion testing showed substantially better SCC resistance in the annealed material. The efficacy of the new techniques for stress corrosion testing was demonstrated both by the savings in time and the ability to better quantify SCC data.

  2. Precipitation Kinetics of M2C Carbide in Severely Ausformed 13Co-8Ni Secondary Hardening Steels

    NASA Astrophysics Data System (ADS)

    Cho, Ki Sub; Park, Sung Soo; Kim, Hong Kyu; Song, Young Beum; Kwon, Hoon

    2015-04-01

    With continuous heating calorimetric data as a basis, the kinetics of M2C formation during isothermal aging was modeled in severely ausformed 13Co-8Ni steels using the Johnson-Mehl-Avrami theory coupled with a variation of effective activation energy with respect to the degree of transformation. These results were compared with small-angle neutron scattering measurements and discussed in terms of variations in the thermodynamic and kinetic behavior of M2C precipitation. In particular, the M2C carbides in the deformed samples contained more Fe content compared with the non-deformed samples. As this can be ascribed to the ausforming effect increasing the driving force for M2C nucleation, it consequently leads to the decrease of the growth/coarsening rate for M2C carbides at over-aged conditions.

  3. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2006-01-01

    In 2005, four companies including H.C. Spinks Clay, Kentucky-Tennessee Clay, Old Hickory Clay and Unimin mined ball clay in four states. Based on a preliminary survey of the ball clay industry, production reached 1.32 Mt valued at $53.3 million. Tennessee was the leading ball clay producer state with 61% of domestic production, followed by Texas, Mississippi and Kentucky.

  4. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2011-01-01

    The article discusses the latest developments in the global ball clay mining industry, particularly in the U.S., as of June 2011. It cites several firms that are involved in ball clay mining in the U.S., including HC Spins Clay Co. Inc., the Imerys Group and Old Hickory Clay Co. Among the products made from ball clay are ceramic tiles, sanitaryware, as well as fillers, extenders and binders.

  5. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2000-01-01

    Part of the 1999 Industrial Minerals Review. The state of the ball clay industry in 1999 is presented. Record highs in the sales and use of ball clay were attained in 1999 due to the continued strength of the U.S. economy. U.S. production was estimated at 1.25 million st for the year, with more than half of that amount mined in Tennessee. Details of the consumption, price, imports, and exports of ball clay in 1999 and the outlook for ball clay over the next few years are provided.

  6. The Effect of 17-4 PH Stainless Steel on the Lifetime of a Pennzane(Trademark) Lubricated Microwave Limb Sounder Antenna Actuator Assembly Ball Screw for the AURA Spacecraft

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Chen, Gun-Shing; Lam, Jonathan; Balzer, Mark; Anderson, Mark; Lo, John; Schepis, Joseph P.

    2005-01-01

    During ground based life testing of a Microwave Limb Sounder (MLS) Antenna Actuator Assembly (AAA) ball-screw assembly, lubricant darkening and loss were noted when approximately 10 percent of required lifetime was completed. The MLS-AAA ball screw and nut are made from 17-4 PH steel, the nut has 440C stainless steel balls, and the assembly is lubricated with a Pennzane formulation containing a three weight percent lead naphthenate additive. Life tests were done in dry nitrogen at 50 C. To investigate the MLS-AAA life test anomaly, Spiral Orbit Tribometer (SOT) accelerated tests were performed. SOT results indicated greatly reduced relative lifetimes of Pennzane formulations in contact with 17-4 PH steel compared to 440C stainless steel. Also, dry nitrogen tests yielded longer relative lifetimes than comparable ultrahigh vacuum tests. Generally, oxidized Pennzane formulations yielded shorter lifetimes than non-oxidized lubricant. This study emphasizes surface chemistry effects on the lubricated lifetime of moving mechanical assemblies.

  7. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2013-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys, Old Hickory Clay Co. and Unimin Corp. — mined ball clay in five U.S. states in 2012. Production, on the basis of preliminary data, was 900 kt (992,000 st), with an estimated value of $42.3 million. This was a slight increase in tonnage from 886 kt (977,000 st), with a value of $40.9 million in 2011. Tennessee was the leading ball clay producing state, with 63 percent of domestic production, followed by Texas, Mississippi, Kentucky and Indiana. Reported ball clay production from Indiana probably was fire clay rather than ball clay. About 69 percent of total ball clay production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  8. Titanium carbide coatings for aerospace ball bearings

    NASA Technical Reports Server (NTRS)

    Boving, Hans J.; Haenni, Werner; Hintermann, HANS-E.

    1988-01-01

    In conventional ball bearings, steel to steel contacts between the balls and the raceways are at the origin of microwelds which lead to material transfer, surface roughening, lubricant breakdown, and finally to a loss in the bearing performances. To minimize the microwelding tendencies of the contacting partners it is necessary to modify their surface materials; the solid to solid collisions themselves are difficult to avoid. The use of titanium carbide coated steel balls can bring spectacular improvements in the performances and lifetimes of both oil-grease lubricated and oil-grease free bearings in a series of severe applications.

  9. Holy balls!

    NASA Astrophysics Data System (ADS)

    Truscott, Tadd; Belden, Jesse

    2011-11-01

    Why can some balls walk on water while others cannot? We investigate the rebound dynamics of elastic spheres impacting on a free-surface. Several variables determine whether or not a sphere will bounce when impacting a free-surface including velocity, impact angle, size and elasticity. Stiff elastic spheres, such as a racquetball, successfully skip at low impact angles and high velocities, but tend not to bounce when the impact angle becomes too large. However, the more compliant Waboba (WAter BOuncing BAll) bounces marvelously even at very high impact angles. Unlike a stiffer ball, the Waboba flattens out quickly as it is forming a cavity. The cavity lip forms a ramp and the flattened ball then skips off the water surface. We demonstrate how this phenomenon surprisingly resembles a skipping stone. Using high-speed video we explore the rebound dynamics for various values of elasticity, velocity, angle and size and determine when an object will bounce off the water surface.

  10. Golf Ball

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Ultra 500 Series golf balls, introduced in 1995 by Wilson Sporting Goods Company, has 500 dimples arranged in a pattern of 60 spherical triangles. The design employs NASA's aerodynamics technology analysis of air loads of the tank and Shuttle orbiter that was performed under the Space Shuttle External Tank program. According to Wilson, this technology provides 'the most symmetrical ball surface available, sustaining initial velocity longer and producing the most stable ball flight for unmatched accuracy and distance.' The dimples are in three sizes, shapes and depths mathematically positioned for the best effect. The selection of dimples and their placement optimizes the interaction of opposing forces of lift and drag. Large dimples reduce air drag, enhance lift, and maintain spin for distance. Small dimples prevent excessive lift that destabilizes the ball flight and the medium size dimples blend the other two.

  11. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2007-01-01

    The article offers information on ball clay. Among the companies that mine ball clay in the U.S. are H.C. Spinks Clay, Kentucky-Tennessee Clay and Old Hickory Clay. In 2006, an estimated 1.2 million tons of the mineral was sold or used domestically and exported. Forty-percent of the total sales is accounted for ceramic floor and wall tile followed by sanitaryware and miscellaneous ceramics. Its average value was $ 45 per ton in 2006.

  12. Water ball collision

    NASA Technical Reports Server (NTRS)

    Fujimoto, K.

    1986-01-01

    What happens if a stainless steel ball hits a water ball in the weightless space ot the Universe? In other words, it was the objective of our experiments in the Space to observe the surface tension of liquid by means of making a solid collide with a liquid. Place a small volume of water between 2 glass sheets to make a thin water membrane: the 2 glass sheets cannot be separated unless an enormous force is applied. It is obvious from this phenomenom that the surface tension of water is far greater than presumed. On Earth, however, it is impossible in most cases to observe only the surface tension of liquid, because gravity always acts on the surface tension. Water and stainless steel balls were chosen the liquid and solids for the experiments. Because water is the liquid most familiar to us, its properties are well known. And it is also of great interest to compare its properties on the Earth with those in the weightless space.

  13. Limit Analysis of Geometrically Hardening Composite Steel-Concrete Systems / Stany Graniczne Geometrycznie Wzmacniających Się Konstrukcji Zespolonych

    NASA Astrophysics Data System (ADS)

    Alawdin, Piotr; Urbańska, Krystyna

    2015-03-01

    The paper considers some results of creating load-carrying composite systems that have uprated strength, rigidity and safety, and therefore are called geometrically (self-) hardening systems. The optimization mathematic models of structures as discrete mechanical systems withstanding dead load, monotonic or low cyclic static and kinematic actions are proposed. To find limit parameters of these actions the extreme energetic principle is suggested what result in the bilevel mathematic programming problem statement. The limit parameters of load actions are found on the first level of optimization. On the second level the power of the constant load with equilibrium preloading is maximized and/or system cost is minimized. The examples of using the proposed methods are presented and geometrically hardening composite steel-concrete system are taken into account. W pracy przedstawiono sposoby projektowania konstrukcji, które ze względu na swoją geometrię oraz topologię posiadają podwyższoną nośność, sztywność i bezpieczeństwo. Systemy takie nazwano geometrycznie (samo-) wzmacniającymi się. Zaproponowano optymalizacyjne modele matematyczne konstrukcji jako dyskretne systemy mechaniczne będące pod obciążeniem stałym, zmiennym monotoniczne lub niskocyklowym, statycznym lub kinematycznym. Dla znalezienia granicznych parametrów obciążeń wprowadzona została ekstremalna zasada energetyczna, przedstawiona jako problem dwupoziomowego programowania matematycznego. Graniczne parametry obciążeń szukane są na pierwszym poziomie optymalizacji. Na drugim poziomie minimalizowany jest koszt systemu i/lub maksymalizowana jest moc stałego równoważącego obciążenia z dociążeniem. Ponadto w pracy przeanalizowano numerycznie i analitycznie zachowanie konstrukcji geometrycznie wzmacniających się na przykładzie konstrukcji zespolonych stalowobetonowych. Pierwszy przykład dotyczy konstrukcji belkowo-prętowej z podciągiem, belkę stanowi stalowy dwuteownik

  14. Science of Ball Lightning (Fire Ball)

    NASA Astrophysics Data System (ADS)

    Ohtsuki, Yoshi-Hiko

    1989-08-01

    The Table of Contents for the full book PDF is as follows: * Organizing Committee * Preface * Ball Lightning -- The Continuing Challenge * Hungarian Ball Lightning Observations in 1987 * Nature of Ball Lightning in Japan * Phenomenological and Psychological Analysis of 150 Austrian Ball Lightning Reports * Physical Problems and Physical Properties of Ball Lightning * Statistical Analysis of the Ball Lightning Properties * A Fluid-Dynamical Model for Ball Lightning and Bead Lightning * The Lifetime of Hill's Vortex * Electrical and Radiative Properties of Ball Lightning * The Candle Flame as a Model of Ball Lightning * A Model for Ball Lightning * The High-Temperature Physico-Chemical Processes in the Lightning Storm Atmosphere (A Physico-Chemical Model of Ball Lightning) * New Approach to Ball Lightning * A Calculation of Electric Field of Ball Lightning * The Physical Explanation to the UFO over Xinjiang, Northern West China * Electric Reconnection, Critical Ionization Velocity, Ponderomotive Force, and Their Applications to Triggered and Ball Lightning * The PLASMAK™ Configuration and Ball Lightning * Experimental Research on Ball Lightning * Performance of High-Voltage Test Facility Designed for Investigation of Ball Lightning * List of Participants

  15. Experimental evaluation of stresses in spherically hollow balls

    NASA Technical Reports Server (NTRS)

    Nypan, L. J.

    1974-01-01

    An analysis was undertaken to evaluate stresses within spherically hollow ball bearings proportioned for 40, 50, and 60% mass reductions. Strain gage rosettes were used to determine principal strains and stresses in the steel ball models statically loaded in various orientations. Dimensionless results are reported for the balls under flate plate contact loads. Similitude considerations permit these results to be applied to calculate stresses in hollow ball bearings proportioned to these mass reductions.

  16. An improved effective microorganism (EM) soil ball-making method for water quality restoration.

    PubMed

    Park, Gun-Seok; Khan, Abdur Rahim; Kwak, Yunyoung; Hong, Sung-Jun; Jung, ByungKwon; Ullah, Ihsan; Kim, Jong-Guk; Shin, Jae-Ho

    2016-01-01

    Soil balls containing the so-called effective microorganisms (EM) have been applied to improve water quality of small ponds, lakes, and streams worldwide. However, neither the physical conditions facilitating their proper application nor the diversity of microbial community in such soil balls have been investigated. In this study, the application of 0.75% of hardener to the soil balls exerted almost neutral pH (pH 7.3) which caused up to a fourfold increased hardness of the soil ball. Moreover, the 0.75% of hardener in the soil ball also improved the water quality due to a significant reduction in dissolved oxygen, total phosphorus, and total nitrogen contents. Metagenomic analysis of the microbial community in the soil ball with 0.75% hardener was compared with control (traditional soil ball) through next-generation sequencing. The traditional soil ball microbial community comprised 96.1% bacteria, 2.7% eukaryota, and 1% archaea, whereas the soil ball with 0.75% hardener comprised 71.4% bacteria, 27.9% eukaryota, and 0.2% viruses. Additionally, metagenomic profiles for both traditional and improved soil balls revealed that the various xenobiotic biodegradation, such as those for caprolactam, atrazine, xylene, toluene, styrene, bisphenol, and chlorocyclohexane might be responsible for organic waste cleanup. PMID:26498821

  17. Four Ball Best Ball 1

    PubMed Central

    Pollard, Geoff; Pollard, Graham

    2010-01-01

    In this paper a four-ball-best-ball (4BBB) model for pairs of golf players is set up. The 4BBB match-play scoring system is seen to satisfy a basic requirement of fairness. It is shown that it is not strictly possible to rate individual players as 4BBB players. However, a (reasonably broad) class of individual players is identified such that it is possible to rate them individually as 4BBB players. The capacity of an individual to play birdies is seen to be a very important determinant in being a successful member of a 4BBB pair, but there are other minor factors as well. Consideration is given to equal and unequal 4BBB pairs. The transitive law is seen to apply for 4BBB pairs. Thus, if pair A is better than pair B, and pair B is better than pair C, then pair A must be better than pair C. Correspondingly, if pair A is equal to pair B, and pair B is equal to pair C, then pair A is equal to pair C. Consideration is given to some strategic issues in 4BBB match-play golf. For example, the conditions under which a player should take a greater risk and have a higher probability of obtaining a bogie in order to achieve a higher probability of scoring a birdie, are determined. Also, the conditions under which a player, noting that his partner is about to have a ‘bad’ hole and score only a par or a bogie, should ‘play safe’, are determined. Thirdly, players who can interact in certain ways are seen to have an advantage over those pairs that cannot do this. Finally, one pair’s optimal strategy when they see that their opponents are about to score a par or a bogie, but not a birdie, is analyzed. Key points A model for four-ball-best-ball match-play golf is established, and used to show that, although there can be other factors, the capacity of an individual to play birdies is a very important determinant in that player being a successful member of a four-ball-best-ball pair. Although it is not possible in general to rate play-ers individually as 4BBB players, a

  18. Four ball best ball 1.

    PubMed

    Pollard, Geoff; Pollard, Graham

    2010-01-01

    In this paper a four-ball-best-ball (4BBB) model for pairs of golf players is set up. The 4BBB match-play scoring system is seen to satisfy a basic requirement of fairness. It is shown that it is not strictly possible to rate individual players as 4BBB players. However, a (reasonably broad) class of individual players is identified such that it is possible to rate them individually as 4BBB players. The capacity of an individual to play birdies is seen to be a very important determinant in being a successful member of a 4BBB pair, but there are other minor factors as well. Consideration is given to equal and unequal 4BBB pairs. The transitive law is seen to apply for 4BBB pairs. Thus, if pair A is better than pair B, and pair B is better than pair C, then pair A must be better than pair C. Correspondingly, if pair A is equal to pair B, and pair B is equal to pair C, then pair A is equal to pair C. Consideration is given to some strategic issues in 4BBB match-play golf. For example, the conditions under which a player should take a greater risk and have a higher probability of obtaining a bogie in order to achieve a higher probability of scoring a birdie, are determined. Also, the conditions under which a player, noting that his partner is about to have a 'bad' hole and score only a par or a bogie, should 'play safe', are determined. Thirdly, players who can interact in certain ways are seen to have an advantage over those pairs that cannot do this. Finally, one pair's optimal strategy when they see that their opponents are about to score a par or a bogie, but not a birdie, is analyzed. Key pointsA model for four-ball-best-ball match-play golf is established, and used to show that, although there can be other factors, the capacity of an individual to play birdies is a very important determinant in that player being a successful member of a four-ball-best-ball pair.Although it is not possible in general to rate play-ers individually as 4BBB players, a class of indi

  19. Effects of alloying elements on radiation hardening based on loop formation of electron-irradiated light water reactor pressure vessel model steels

    NASA Astrophysics Data System (ADS)

    Nishi, Takakuni; Hashimoto, N.; Ohnuki, S.; Yamamoto, T.; Odette, G. R.

    2011-10-01

    Electron irradiations using a high voltage electron microscope were conducted on several reactor pressure vessel model alloys in order to investigate the effects of alloying elements on the formation and development of defect clusters. In addition, the effects of alloying elements on yield stress change after irradiation were considered, comparing the mean size and number density of dislocation loops with the irradiation-induced hardening. High Cu alloys formed Cu and Mn-Ni-Si rich clusters, and these are important in determining the yield stress increase. High Ni alloys formed a high density of small dislocation loops and probably Mn-Ni-Si rich cluster, which have the effect of increasing the yield stress. High P enhanced radiation-induced segregation on grain boundary, helping prevent dislocation movement.

  20. Use of the tritium trick for analysis of the influence that hydrogen and helium exert on the mechanical properties of radiation-resistant precipitation-hardening FCC steels

    SciTech Connect

    Goshchitskii, B.N.; Sagaradze, V.V.; Arbuzov, V.L.; Zuev, Y.N.; Markelov, N.N.; Zimin, A.V.

    1995-10-01

    The aging austenitic stainless steel Crl6Nil5Mo3Til is shown to possess a high resistance to the radiation void formation under irradiation with fast neutrons (60 dpa, 753K). The influence of tritium introduced from the gaseous phase and radiogenic helium on the mechanical properties is analysed. 3 refs., 3 tabs.

  1. [Hardening of dental instruments].

    PubMed

    Gerasev, G P

    1981-01-01

    The possibility of prolonging the service life of stomatological instruments by the local hardening of their working parts is discussed. Such hardening should be achieved by using hard and wear-resistant materials. The examples of hardening dental elevators and hard-alloy dental drills are given. New trends in the local hardening of instruments are the treatment of their working parts with laser beams, the application of coating on their surface by the gas-detonation method. The results of research work and trials are presented. PMID:7300627

  2. Ball clay

    USGS Publications Warehouse

    Virta, R.L.

    2012-01-01

    Four companies — H.C. Spinks Clay Co., Inc., Imerys Group, Old Hickory Clay Co., and Unimin Corp. — mined ball clay in four states in 2011. Production, on the basis of preliminary data, was 940 kt (1.04 million st) with an estimated value of $44.2 million. This is a 3-percent increase in tonnage from 912 kt (1.01 million st) with a value of $41.3 million that was produced in 2010. Tennessee was the leading producing state with 63 percent of domestic production, followed by Texas, Mississippi and Kentucky. About 69 percent of production was airfloat, 20 percent was crude and 11 percent was water-slurried.

  3. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Christiansen, Thomas L.; Winther, Grethe; Somers, Marcel A. J.

    2016-08-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed ( ɛ eq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa's in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.

  4. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-09-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  5. Influence of Subsurface Structure on the Linear Reciprocating Sliding Wear Behavior of Steels with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sharma, S.; Sangal, S.; Mondal, K.

    2014-12-01

    The present work investigates the influence of subsurface microstructure on the linear reciprocating sliding wear behavior of a number of steels with ferrite-pearlitic, pearlitic, bainitic, and martensitic microstructures under dry unlubricated condition. The change in the underlying microstructure with depth from worn-out surface of steel sample intimately relates to the associated hardness variation and wear volume. The present paper is not about comparison of wear resistance of steels with different structures; rather it is on mutual influence of wear and substructure for individual microstructure. Inherent toughness of the matrix and ability of microstructural components to get deformed under the reciprocating action of the ball decide the wear resistance of the steels. Bainite has good amount of stability to plastic deformation. Ferrite shows severe banding due to wear action. Work hardening renders pearlite to be wear resistant. Temperature rise and associated tempering of martensite are observed during wear.

  6. Bouncing Balls that Spin

    ERIC Educational Resources Information Center

    Knipp, Peter

    2008-01-01

    When a ball bounces elastically against a floor, the vertical component (v[subscript y]) of the velocity of the ball's mass-center changes sign. This is a special case of the elastic collision of two balls (i.e., two objects, neither of which is much more massive than the other), in which case the balls' post-collision relative velocity (=…

  7. Synthesis of transition metal borides layers under pulsed electron-beams treatment in a vacuum for surface hardening of instrumental steels

    NASA Astrophysics Data System (ADS)

    Milonov, A. S.; Danzheev, B. A.; Smirnyagina, N. N.; Dasheev, D. E.; Kim, T. B.; Semenov, A. P.

    2015-11-01

    The saturation of the surface layers of metals and alloys with boron is conducted for increasing their surface hardness, wear resistance, etc. Multicomponent layers containing in its composition borides of refractory metals, as a rule, are formed by the methods of chemical- thermal processing in the interaction of boriding component with refractory one or by the method of saturation of refractory metal impurities or alloy with boron. In this work, we studied the features of vanadium and iron borides formation on the surface of instrumental steels U8A and R18 under the influence of intense electron beams in continuous and pulse modes.

  8. The Asymmetrical "Sticking" Behavior of Two Balls on an Incline.

    ERIC Educational Resources Information Center

    Mallinckrodt, A. John

    1999-01-01

    Offers a relatively simple analysis of the asymmetrical "sticking" and rolling behavior of two balls, one steel and one rubber, on an incline. Describes an Interactive Physics (TM) simulation designed to study the problem and gives rough experimental results. (WRM)

  9. Hardening of the arteries

    MedlinePlus

    Atherosclerosis; Arteriosclerosis; Plaque buildup - arteries; Hyperlipidemia - atherosclerosis; Cholesterol - atherosclerosis ... Hardening of the arteries often occurs with aging. As you grow older, ... narrows your arteries and makes them stiffer. These changes ...

  10. Pulsed laser surface hardening of ferrous alloys.

    SciTech Connect

    Xu, Z.; Reed, C. B.; Leong, K. H.; Hunter, B. V.

    1999-09-30

    A high power pulsed Nd:YAG laser and special optics were used to produce surface hardening on 1045 steel and gray cast iron by varying the process parameters. Unlike CO{sub 2} lasers, where absorptive coatings are required, the higher absorptivity of ferrous alloys at the Nd:YAG laser wavelength eliminates the necessity of applying a coating before processing. Metallurgical analysis of the treated tracks showed that very fine and hard martensitic microstructure (1045 steel) or inhomogeneous martensite (gray cast iron) were obtained without surface melting, giving maximum hardness of HRC 61 and HRC 40 for 1045 steel and gray cast iron respectively. The corresponding maximum case depths for both alloys at the above hardness are 0.6 mm. Gray cast iron was more difficult to harden without surface melting because of its lower melting temperature and a significantly longer time-at-temperature required to diffuse carbon atoms from the graphite flakes into the austenite matrix during laser heating. The thermal distortion was characterized in term of flatness changes after surface hardening.

  11. Hardening of the surface layers of a hollow billet formed by centrifugal casting

    NASA Astrophysics Data System (ADS)

    Chumanov, V. I.; Chumanov, I. V.; Anikeev, A. N.; Garifulin, R. R.

    2010-12-01

    One of the methods to increase the mechanical properties of steel is its hardening via the introduction of a refractory fine-grained phase into a melt. A method of fabrication of a tube blank by centrifugal casting accompanied by hardening with a refractory phase is considered. The introduction of fine tungsten and silicon carbides is shown to improve the structure of grade 15 steel and to increase the wear resistance of a tube blank made of this steel.

  12. Ball valve extractor

    DOEpatents

    Herndon, Charles; Brown, Roger A.

    2002-01-01

    An apparatus and process for removing a ball valve is provided. The ball valve removal tool provides a handle sliding along the length of a shaft. One end of the shaft is secured within an interior cavity of a ball valve while the opposite end of the shaft defines a stop member. By providing a manual sliding force to the handle, the handle impacts the stop member and transmits the force to the ball valve. The direction of the force is along the shaft of the removal tool and disengages the ball valve from the ball valve housing.

  13. Fatigue life of high-speed ball bearings with silicon nitride balls

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1974-01-01

    Hot-pressed silicon nitride was evaluated as a rolling-element bearing material. The five-ball fatigue tester was used to test 12.7-mm- diameter silicon nitride balls at maximum Hertz stresses ranging from 4.27 x 10 to the 9th power n/sq m to 6.21 x 10 to the 9th power n/sq m at a race temperature of 328K. The fatigue life of NC-132 hot-pressed silicon nitride was found to be equal to typical bearing steels and much greater than other ceramic or cermet materials at the same stress levels. A digital computer program was used to predict the fatigue life of 120-mm- bore angular-contact ball bearings containing either steel or silicon nitride balls. The analysis indicates that there is no improvement in the lives of bearings of the same geometry operating at DN values from 2 to 4 million where silicon nitride balls are used in place of steel balls.

  14. Deformation in metals after low temperature irradiation: Part II - Irradiation hardening, strain hardening, and stress ratios

    SciTech Connect

    Byun, Thak Sang; Li, Meimei

    2008-03-01

    Effects of irradiation at temperatures 200oC on tensile stress parameters are analyzed for dozens of bcc, fcc, and hcp pure metals and alloys, focusing on irradiation hardening, strain hardening, and relationships between the true stress parameters. Similar irradiation-hardening rates are observed for all the metals irrespective of crystal type; typically, the irradiation-hardening rates are large, in the range 100 - 1000 GPa/dpa, at the lowest dose of <0.0001 dpa and decrease with dose to a few tens of MPa/dpa or less at about 10 dpa. However, average irradiation-hardening rates over the dose range of 0 dpa − (the dose to plastic instability at yield) are considerably lower for stainless steels due to their high uniform ductility. It is shown that whereas low temperature irradiation increases the yield stress, it does not significantly change the strain-hardening rate of metallic materials; it decreases the fracture stress only when non-ductile failure occurs. Such dose independence in strain hardening behavior results in strong linear relationships between the true stress parameters. Average ratios of plastic instability stress to unirradiated yield stress are about 1.4, 3.9, and 1.3 for bcc metals (and precipitation hardened IN718 alloy), annealed fcc metals (and pure Zr), and Zr-4 alloy, respectively. Ratios of fracture stress to plastic instability stress are calculated to be 2.2, 1.7, and 2.1, respectively. Comparison of these values confirms that the annealed fcc metals and other soft metals have larger uniform ductility but smaller necking ductility when compared to other materials.

  15. When Two Balls Are Just One

    ERIC Educational Resources Information Center

    Kulp, Christopher W.; Biermann, Mark L.; Howard, Timothy; Klingenberg, Kurtis; Ramsey, Paul

    2008-01-01

    A camcorder can be a powerful tool in pedagogical settings, such as in an introductory physics course or in introducing undergraduates to data collection. In this paper, we discuss our experience using a Panasonic PV-GS150 digital camcorder to analyze the motion of a falling steel ball, with the goal of determining the acceleration due to gravity,…

  16. Having a Ball with Fitness Balls

    ERIC Educational Resources Information Center

    McNulty, Betty

    2011-01-01

    Fitness programs can be greatly enhanced with the addition of fitness balls. They are a fun, challenging, economical, and safe way to incorporate a cardiovascular, strength, and stretching program for all fitness levels in a physical education setting. The use of these balls has become more popular during the last decade, and their benefits and…

  17. The Goldenrod Ball Gall

    ERIC Educational Resources Information Center

    Fischer, Richard B.

    1974-01-01

    The paper presents a generalized life history of the goldenrod ball gall, a ball-shaped swelling found almost exclusively on the Canada goldenrod, Solidago canadensis, and caused by a peacock fly know as Eurosta soldiaginis. (KM)

  18. A comparison of the wear behavior of Ag, B, C, N, Pb and Sn implanted steels with 1.5% to 18% chromium

    NASA Astrophysics Data System (ADS)

    Kluge, A.; Langguth, K.; Öchsner, R.; Kobs, K.; Ryssel, H.

    1989-03-01

    Different steels with chromium contents between 1.5 and 18% were implanted with nitrogen, boron, carbon, silver, lead, and tin using doses between 10 17 and 4 × 10 17 cm -2. It was found that nitrogen is very effective in hardening steels with high chromium content. Boron reduces the wear of martensitic X90CrMoV18 in the range of two orders of magnitude. Carbon is very effective in hardening and reducing wear in the low chromium tool steel 100Cr6 which cannot be hardened by nitrogen implantation. The results strongly depend on testing atmosphere, load, and material of the ball used for friction tests. It is, for example, possible that implantation gives good results for a combination of steel and ion species tested under laboratory atmosphere, and only marginal improvement when tested under dry nitrogen. The implantation of silver, tin, and lead does not change the hardness of the steels investigated. However, a reduction of friction coefficient was found, which implied some wear rate reduction.

  19. Fizz-Ball Fizzics

    ERIC Educational Resources Information Center

    Moinester, Murray; Gerland, Lars; Liger-Belair, Gerard; Ocherashvili, Aharon

    2012-01-01

    We describe the fluid dynamics principles governing the up-down oscillatory cycling of a bubble-covered, low-density, low-mass ball of material (referred to henceforth as a "fizz-ball") immersed inside a glass of bubbling (super-saturated) carbonated liquid. The bubbles serve to desaturate the liquid of excess CO[subscript 2]. The fizz-ball acts…

  20. Ball Screw Actuator Including a Compliant Ball Screw Stop

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Hanlon, Casey (Inventor)

    2015-01-01

    An actuator includes a ball nut, a ball screw, and a ball screw stop. The ball nut is adapted to receive an input torque and in response rotates and supplies a drive force. The ball screw extends through the ball nut and has a first end and a second end. The ball screw receives the drive force from the ball nut and in response selectively translates between a retract position and a extend position. The ball screw stop is mounted on the ball screw proximate the first end to translate therewith. The ball screw stop engages the ball nut when the ball screw is in the extend position, translates, with compliance, a predetermined distance toward the first end upon engaging the ball nut, and prevents further rotation of the ball screw upon translating the predetermined distance.

  1. Effect of Ceramic Ball and Hybrid Stainless Steel Bearing/Wheel Combinations on the Lifetime of a Precision Translation Stage for the SIM Flight Project

    NASA Technical Reports Server (NTRS)

    Lo, C. John; Klein, Kerry; Jones, William R., Jr.; Jansen, Mark J.; Wemhoner, Jens

    2009-01-01

    A study of hybrid material couples using the Spiral Orbit Tribometer (SOT) was initiated to investigate both lubricated (Pennzane X2000 and Brayco 815Z) and unlubricated Si3N4, 440C SS, Rex 20, Cronidur X30 and X40 plates with Cerbec SN-101-C (Si3N4) and 440C balls. The hybrid wheel/bearing assembly will be used on the Linear Optical Delay Line (LODL) stage as an element of the NASA Space Interferometry Mission (SIM). SIM is an orbiting interferometer linking a pair of telescopes within the spacecraft and, by using an interferometry technique and several precision optical stages, is able to measure the motions of known stars much better than current ground or space based systems. This measurement will provide the data to "infer" the existence of any plants, undetectable by other methods, orbiting these known stars.

  2. Effect of friction stir processing on the tribological performance of high carbon steel.

    SciTech Connect

    Aldajah, S. H.; Ajayi, O. O.; Fenske, G. R.; David, S.

    2009-06-15

    Friction stir processing (FSP) was applied to 1080 carbon steel as a means to enhance the near-surface material properties. The process transformed the original pearlite microstructure to martensite, resulting in significant increase in surface hardness. This surface hardening produced a significant benefit for friction and wear behavior of the steel as measured by unidirectional sliding ball-on-flat testing. Under dry sliding, FSP reduced friction coefficient by approximately 25% and wear rate by an order of magnitude. Under oil lubrication, FSP had only a marginal effect on friction, but it reduced wear rates by a factor of 4. The improvement in tribological performance of 1080 steel by FSP technique is attributed to reduced plasticity of the near-surface material during sliding contact

  3. Evaluation of ball and disk wear scar data in the HFRR lubricity test

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The high-frequency reciprocating rig (HFRR) lubricity tester has become a widespread method for determining the lubricity of diesel fuels. The test is a ball-on-disk method, in which a steel ball scrapes over a steel disk immersed in the liquid to be tested. According to standards the wear scar ge...

  4. 42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. INTERIOR VIEW OF THE NAIL HARDENER USED TO HARDEN AND TEMPER THE NAILS; WEST TUBES IN FOREGRPUND AND DRAWBACK TUBE IN THE CENTER - LaBelle Iron Works, Thirtieth & Wood Streets, Wheeling, Ohio County, WV

  5. Modeling the Case Hardening of Automotive Components

    NASA Astrophysics Data System (ADS)

    Munikamal, Tiruttani; Sundarraj, Suresh

    2013-04-01

    A generalized framework has been developed within ABAQUS to model the surface hardening heat treatment processes for automotive steel components. The macro-scale heat transfer and stress calculations during the heating and quenching are coupled with the microstructural phase calculations, defined through a user routine, to estimate key process parameters such as case depth and surface hardness. This model has been applied to predict these parameters in two key industrial processes, i.e., case hardening of crankshafts and case carburization of gears. The results of the case depth and hardness calculations have been validated with the literature and in-house plant data. The effect of varying quench conditions on the overall stress distribution changes within the component has been outlined.

  6. Stress-Corrosion Cracking in Martensitic PH Stainless Steels

    NASA Technical Reports Server (NTRS)

    Humphries, T.; Nelson, E.

    1984-01-01

    Precipitation-hardening alloys evaluated in marine environment tests. Report describes marine-environment stress-corrosion cracking (SCC) tests of three martensitic precipitation hardening (PH) stainless-steel alloys.

  7. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2012-01-01

    A stemless ball valve comprising: a right flange; left flange; ball with an axis pin and two travel pins; ball seal on either side of the ball; guide sleeve with inner walls comprising two channels; cartridge guide holder; inner magnetic cartridge; and outer magnetic cartridge. The ball is situated inside of the guide sleeve, and a travel pin is located in each of the two channels. The guide sleeve is situated inside of the cartridge guide holder, which is located adjacent to and outside of the inner magnetic cartridge and secured to the inner magnetic cartridge such that when the inner magnetic cartridge rotates, the cartridge guide holder also rotates. The cartridge guide holder is secured to the guide sleeve such that when the cartridge guide holder rotates, the travel pins move within the channels in the inner walls of the guide sleeve, thereby causing the ball to rotate.

  8. Process design of press hardening with gradient material property influence

    SciTech Connect

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-04

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  9. Process design of press hardening with gradient material property influence

    NASA Astrophysics Data System (ADS)

    Neugebauer, R.; Schieck, F.; Rautenstrauch, A.

    2011-05-01

    Press hardening is currently used in the production of automotive structures that require very high strength and controlled deformation during crash tests. Press hardening can achieve significant reductions of sheet thickness at constant strength and is therefore a promising technology for the production of lightweight and energy-efficient automobiles. The manganese-boron steel 22MnB5 have been implemented in sheet press hardening owing to their excellent hot formability, high hardenability, and good temperability even at low cooling rates. However, press-hardened components have shown poor ductility and cracking at relatively small strains. A possible solution to this problem is a selective increase of steel sheet ductility by press hardening process design in areas where the component is required to deform plastically during crash tests. To this end, process designers require information about microstructure and mechanical properties as a function of the wide spectrum of cooling rates and sequences and austenitizing treatment conditions that can be encountered in production environments. In the present work, a Continuous Cooling Transformation (CCT) diagram with corresponding material properties of sheet steel 22MnB5 was determined for a wide spectrum of cooling rates. Heating and cooling programs were conducted in a quenching dilatometer. Motivated by the importance of residual elasticity in crash test performance, this property was measured using a micro-bending test and the results were integrated into the CCT diagrams to complement the hardness testing results. This information is essential for the process design of press hardening of sheet components with gradient material properties.

  10. Aerodynamics of Wiffle Balls

    NASA Astrophysics Data System (ADS)

    Utvich, Alexis; Jemmott, Colin; Logan, Sheldon; Rossmann, Jenn

    2003-11-01

    A team of undergraduate students has performed experiments on Wiffle balls in the Harvey Mudd College wind tunnel facility. Wiffle balls are of particular interest because they can attain a curved trajectory with little or no pitcher-imparted spin. The reasons behind this have not previously been quantified formally. A strain gauge device was designed and constructed to measure the lift and drag forces on the Wiffle ball; a second device to measure lift and drag on a spinning ball was also developed. Experiments were conducted over a range of Reynolds numbers corresponding to speeds of roughly 0-40 mph. Lift forces of up to 0.2 N were measured for a Wiffle ball at 40 mph. This is believed to be due to air flowing into the holes on the Wiffle ball in addition to the effect of the holes on external boundary layer separation. A fog-based flow visualization system was developed in order to provide a deeper qualitative understanding of what occurred in the flowfield surrounding the ball. The data and observations obtained in this study support existing assumptions about Wiffle ball aerodynamics and begin to elucidate the mechanisms involved in Wiffle ball flight.

  11. Quartz ball valve

    NASA Technical Reports Server (NTRS)

    Goetz, C.; Ingle, W. M. (Inventor)

    1980-01-01

    A ball valve particularly suited for use in the handling of highly corrosive fluids is described. It is characterized by a valve housing formed of communicating segments of quartz tubing, a pair of communicating sockets disposed in coaxial alignment with selected segments of tubing for establishing a pair of inlet ports communicating with a common outlet port, a ball formed of quartz material supported for displacement between the sockets and configured to be received alternately thereby, and a valve actuator including a rod attached to the ball for selectively displacing the ball relative to each of the sockets for controlling fluid flow through the inlet ports.

  12. Ball Bearing Mechanics

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Dowson, D.

    1981-01-01

    Load-deflection relationships for different types of elliptical contacts such as those found in a ball bearing are developed. Simplified expressions that allow quick calculations of deformation to be made simply from a knowledge of the applied load, the material properties, and the geometry of the contacting elements are presented. Ball bearings subjected to radial, thrust and combined ball loads are analyzed. A design criterion for fatigue life of ball bearings is developed. The section of a satisfactory lubricant, as well as describing systems that provide a constant flow of lubricant to the contact, is considered.

  13. Large gauged Q balls

    NASA Astrophysics Data System (ADS)

    Anagnostopoulos, K. N.; Axenides, M.; Floratos, E. G.; Tetradis, N.

    2001-12-01

    We study Q balls associated with local U(1) symmetries. Such Q balls are expected to become unstable for large values of their charge because of the repulsion mediated by the gauge force. We consider the possibility that the repulsion is eliminated through the presence in the interior of the Q ball of fermions with charge opposite to that of the scalar condensate. Another possibility is that two scalar condensates of opposite charge form in the interior. We demonstrate that both these scenarios can lead to the existence of classically stable, large, gauged Q balls. We present numerical solutions, as well as an analytical treatment of the ``thin-wall'' limit.

  14. Birth of ball lightning

    NASA Astrophysics Data System (ADS)

    Lowke, J. J.; Smith, D.; Nelson, K. E.; Crompton, R. W.; Murphy, A. B.

    2012-10-01

    Many observations of ball lightning report a ball of light, about 10 cm in diameter, moving at about walking speed, lasting up to 20 s and frequently existing inside of houses and even aeroplanes. The present paper reports detailed observations of the initiation or birth of ball lightning. In two cases, navigation crew of aircraft saw ball lightning form at the windscreen inside the cockpit of their planes. In the first case, the ball lightning occurred during a thunderstorm, with much lightning activity outside of the plane. In the second case, large "horns" of electrical corona were seen outside of the plane at the surface of the radome, just prior to the formation of the ball lightning. A third case reports ball lightning formed inside of a house, during a thunderstorm, at a closed glass window. It is proposed, based on two-dimensional calculations of electron and ion transport, that ball lightning in these cases is driven and formed by atmospheric ions impinging and collecting on the insulating surface of the glass or Perspex windows. This surface charge can produce electric fields inside of the cockpit or room sufficient to sustain an electric discharge. Charges of opposite sign to those outside of the window accumulate on the inside surface of the glass, leaving a ball of net charge moving inside of the cockpit or room to produce a pulsed discharge on a microsecond time scale.

  15. Physics of ball sports

    NASA Astrophysics Data System (ADS)

    Cohen, C.; Clanet, C.

    2016-06-01

    Ball sports have been part of human history for thousands of years [1]. Nowadays, 13 of them are part of the Olympic games (badminton, basketball, beach volley, football/soccer, golf, handball, hockey, rugby, table tennis, tennis, volleyball, water polo, ice hockey). All these games differ by launcher (hand, club, racket, bat), ball (size, shape and mass), pitch size and number of players. These differences induce different ball velocities. Apart from the velocities and the way to maximize them, we discuss in this article the ball trajectories and their impact on the size of sports fields.

  16. Characterisation of lubrication effect on performances and lifetime of ceramic and hybrid ball bearings

    NASA Astrophysics Data System (ADS)

    di Gesu, Frédéric; Sicre, Jacques

    2001-09-01

    In the context of high accuracy pointing applications, Astrium SAS have investigated, with support of CNES, the use of bearings with silicon nitride balls as an alternative technological solution to the standard lubricated stainless steel ball bearings, in order to reduce as far as possible the torque noise in mechanisms, and to avoid outgassing pollution. Performances of lubricated ceramic ball bearings are available in technological literature, therefore the effort was focused on the search of possible use of low speed rotating ceramic ball bearings without any lubricant, with the goal to achieve or exceed the lifetime performances of standard dry-lubricated stainless steel ball bearings, and to get rid of their on-ground operation constraints. This three-year study exhibits promising results, limited by the behaviour of cage material under dry conditions. No visible wear of neither ceramic ball nor steel or ceramic rings was pointed out.

  17. RHOBOT: Radiation hardened robotics

    SciTech Connect

    Bennett, P.C.; Posey, L.D.

    1997-10-01

    A survey of robotic applications in radioactive environments has been conducted, and analysis of robotic system components and their response to the varying types and strengths of radiation has been completed. Two specific robotic systems for accident recovery and nuclear fuel movement have been analyzed in detail for radiation hardness. Finally, a general design approach for radiation-hardened robotics systems has been developed and is presented. This report completes this project which was funded under the Laboratory Directed Research and Development program.

  18. Precipitation hardening austenitic superalloys

    DOEpatents

    Korenko, Michael K.

    1985-01-01

    Precipitation hardening, austenitic type superalloys are described. These alloys contain 0.5 to 1.5 weight percent silicon in combination with about 0.05 to 0.5 weight percent of a post irradiation ductility enhancing agent selected from the group of hafnium, yttrium, lanthanum and scandium, alone or in combination with each other. In addition, when hafnium or yttrium are selected, reductions in irradiation induced swelling have been noted.

  19. Nuclear effects hardened shelters

    NASA Astrophysics Data System (ADS)

    Lindke, Paul

    1990-11-01

    The Houston Fearless 76 Government Projects Group has been actively engaged for more than twenty-five years as a sub-contractor and currently as a prime contractor in the design, manufacture, repair and logistics support of custom mobile ground stations and their equipment accommodations. Other associated products include environmental control units (ECU's), mobilizers for shelters and a variety of mobile power generation units (MPU's). Since 1984, Houston Fearless 76 has designed and manufactured four 8' x 8' x 22' nuclear hardened mobile shelters. These shelters were designed to contain electronic data processing/reduction equipment. One shelter is currently being operated by the Air Force as a Defense Intelligence Agency (DIA) approved and certified Special Corrpartmented Information Facility (SCIF). During the development and manufacturing process of the shelters, we received continual technical assistance and design concept evaluations from Science Applications International Corporation (SAIC) Operations Analysis and Logistics Engineering Division and the Nondestructive Inspection Lab at McClellan AFB. SAIC was originally employed by the Air Force to design the nuclear hardening specifications applied to these shelters. The specific levels of hardening to which the shelters were designed are classified and will not be mentioned during this presentation.

  20. Ball Collision Experiments

    ERIC Educational Resources Information Center

    Cross, R.

    2015-01-01

    Experiments are described on collisions between two billiard balls and between a bat and a ball. The experiments are designed to extend a student's understanding of collision events and could be used either as a classroom demonstration or for a student project.

  1. Borner Ball Neutron Detector

    NASA Technical Reports Server (NTRS)

    2002-01-01

    The Bonner Ball Neutron Detector measures neutron radiation. Neutrons are uncharged atomic particles that have the ability to penetrate living tissues, harming human beings in space. The Bonner Ball Neutron Detector is one of three radiation experiments during Expedition Two. The others are the Phantom Torso and Dosimetric Mapping.

  2. Great balls of fire

    NASA Astrophysics Data System (ADS)

    Stenhoff, Mark; reader01; jjherrera

    2014-03-01

    In reply to the physicsworld.com news article “Burning soil fuels ball lightning” (9 January, http://ow.ly/tl8aO) on evidence that a burning core of soil acts as an energy source for ball lightning.

  3. Relation between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2006-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outer-race conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life, that includes the life of the ball set, caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  4. Relation Between Hertz Stress-Life Exponent, Ball-Race Conformity, and Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2008-01-01

    ANSI/ABMA and ISO standards based on Lundberg-Palmgren bearing life theory are normalized for ball bearings having inner- and outerrace conformities of 52 percent (0.52) and made from pre-1940 bearing steel. The Lundberg-Palmgren theory incorporates an inverse 9th power relation between Hertz stress and fatigue life for ball bearings. The effect of race conformity on ball set life independent of race life is not incorporated into the Lundberg-Palmgren theory. In addition, post-1960 vacuum-processed bearing steel exhibits a 12th power relation between Hertz stress and life. The work reported extends the previous work of Zaretsky, Poplawski, and Root to calculate changes in bearing life--that includes the life of the ball set--caused by race conformity, Hertz stress-life exponent, ball bearing type and bearing series. The bearing fatigue life in actual application will usually be equal to or greater than that calculated using the ANSI/ABMA and ISO standards that incorporate the Lundberg-Palmgren theory. The relative fatigue life of an individual race is more sensitive to changes in race conformity for Hertz stress-life exponent n of 12 than where n = 9. However, when the effects are combined to predict actual bearing life for a specified set of conditions and bearing geometry, the predicted life of the bearing will be greater for a value of n = 12 than n = 9.

  5. Stemless ball valve

    NASA Technical Reports Server (NTRS)

    Burgess, Kevin (Inventor); Yakos, David (Inventor); Walthall, Bryan (Inventor)

    2011-01-01

    A stemless ball valve comprising two flanges and a ball with a channel, two axis pins and two travel pins. One end of each axis and travel pin is fixedly attached to the ball, and the other end of each axis pin is lodged into a notch in the first or second flange such that the axis pin is allowed to rotate in the notch. The guide sleeve comprises two channels, and one end of each travel pin is situated within one of the two channels in the guide sleeve. An outer magnetic cartridge causes the inner magnetic cartridge and guide sleeve to rotate, and when the guide sleeve rotates, the travel pins move up and down within the channels in the guide sleeve. The movement of the travel pins within the channels in the guide sleeve causes the ball to rotate, thereby opening and closing the ball valve.

  6. Tunguska dark matter ball

    NASA Astrophysics Data System (ADS)

    Froggatt, C. D.; Nielsen, H. B.

    2015-04-01

    It is suggested that the Tunguska event in June 1908 was due to a cm-large ball of a condensate of bound states of 6 top and 6 antitop quarks containing highly compressed ordinary matter. Such balls are supposed to make up the dark matter as we earlier proposed. The expected rate of impact of this kind of dark matter ball with the earth seems to crudely match a time scale of 200 years between the impacts. The main explosion of the Tunguska event is explained in our picture as material coming out from deep within the earth, where it has been heated and compressed by the ball penetrating to a depth of several thousand km. Thus the effect has some similarity with volcanic activity as suggested by Kundt. We discuss the possible identification of kimberlite pipes with earlier Tunguska-like events. A discussion of how the dark matter balls may have formed in the early universe is also given.

  7. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-05-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  8. The Effect of Hardenability Variation on Phase Transformation of Spiral Bevel Gear in Quenching Process

    NASA Astrophysics Data System (ADS)

    Zhang, Yingtao; Shi, Wankai; Yang, Lin; Gu, Zhifei; Li, Zhichao

    2016-07-01

    The hardenability of gear steel is dependent on the composition of alloying elements and is one of important criteria to assess process of phase transformation. The variation of hardenability has to be considered in control of the microstructures and distortion during gear quenching. In this paper, the quantitative effect of hardenability has been investigated on phase transformations of spiral bevel gears in die quenching. The hardenability deviation of 22CrMoH steel was assessed by using Jominy test. The dilatometry experiments were conducted to build phase transformation kinetic models for steels with low and high hardenability, respectively. The complete die quenching process of spiral bevel gear was modeled to reveal the significant difference on microstructures and temperature history with variation of hardenability. The final microstructures of the gear are martensite in surface layer after quenching process. There are bainite inside the gear tooth and the mixture of bainite and ferrite inside gear for the gear with low hardenability. The microstructure is bainite inside the gear with high hardenability.

  9. Evaluation of Springback for DP980 S Rail Using Anisotropic Hardening Models

    NASA Astrophysics Data System (ADS)

    Choi, Jisik; Lee, Jinwoo; Bae, Gihyun; Barlat, Frederic; Lee, Myoung-Gyu

    2016-07-01

    The effect of anisotropic hardening models on springback of an S-rail part was investigated. Two advanced constitutive models based on distortional and kinematic hardening, which captured the Bauschinger effect, transient hardening, and permanent softening during strain path change, were implemented in a finite element (FE) code. In-plane compression-tension tests were performed to identify the model parameters. The springback of the S-rail after forming a 980 MPa dual-phase steel sheet sample was measured and analyzed using different hardening models. The comparison between experimental and FE results demonstrated that the advanced anisotropic hardening models, which are particularly suitable for non-proportional loading, significantly improved the springback prediction capability of an advanced high strength steel.

  10. Physical model to predict the ball-burnishing forces

    NASA Astrophysics Data System (ADS)

    González-Rojas, H. A.; Travieso-Rodríguez, J. A.

    2012-04-01

    In this paper, we have developed a physical model to predict the forces of the ball burnishing. The models have been constructed on the basis of the plasticity theory. During the model development we have figured out the dimensionless number B that characterizes the problem of plastic deformation in the ball-burnishing. The experiments performed in steel and aluminum allows to validate the model and to emphasize the correct prediction of behavior patterns that the model describes.

  11. Happy Balls, Unhappy Balls, and Newton's Cradle

    ERIC Educational Resources Information Center

    Kagan, David

    2010-01-01

    The intricacies of Newton's Cradle are well covered in the literature going as far back as the time of Newton! These discussions generally center on the highly elastic collisions of metal spheres. Thanks to the invention of happy and unhappy balls, you can build and study the interaction of less elastic systems (see Fig. 1).

  12. Obtaining strong zirconia ceramic by hardening and tempering

    SciTech Connect

    Pliner, S.Y.; Dabizha, A.A.; Komolikov, Y.I.; Rutman, D.S.; Toropov, Y.S.

    1985-07-01

    To determine whether it is possible to strengthen ceramics by means of hardening and tempering, the authors selected a solid solution pf 3.4% of Y/sub 2/O/sub 3/ (molar fraction) in ZrO/sub 2/. The solution was synthesized by combined precipitation of the compounds from an aqueous solution of chlorides. The filtered residue of hydroxides was dried and calcined at about 900/sup 0/C. The calcined material was milled for 80 h in an iron ball mill by the wet method with a ratio of materials: balls: water of 1:2:1. The material was then purified to remove tramp iron by treatment with HC1 with an addition of hydrogen peroxide, followed by decantation with distilled water. The specimens were heated to 2250-2300/sup 0/C in a furnace with a straight-through vertical channel of diameter 20 mm, a heating element made of stabilized zirconia, and high-temperature heat insulation made of porous ceramic-concrete based on ZrO/sub 2/. The hardening of the specimens at this temperature was done at a rate ensuring practically complete preservation of the cubic phase of ZrO/sub 2/. The tempering of the hardened specimens was done by the furnace with a silit heaters at 1400/sup 0/C over different times (0-85 h).

  13. Practical aspects of systems hardening

    SciTech Connect

    Shepherd, W.J.

    1989-01-01

    Applications of hardening technology in a practical system require a balance between the factors governing affordability, producibility, and survivability of the finished design. Without careful consideration of the top-level system operating constraints, a design engineer may find himself with a survivable but overweight, unproductive, expensive design. This paper explores some lessons learned in applying hardening techniques to several laser communications programs and is intended as an introductory guide to novice designers faced with the task of hardening a space system.

  14. Compact Q-balls

    NASA Astrophysics Data System (ADS)

    Bazeia, D.; Losano, L.; Marques, M. A.; Menezes, R.; da Rocha, R.

    2016-07-01

    In this work we deal with non-topological solutions of the Q-ball type in two space-time dimensions, in models described by a single complex scalar field that engenders global symmetry. The main novelty is the presence of stable Q-balls solutions that live in a compact interval of the real line and appear from a family of models controlled by two distinct parameters. We find analytical solutions and study their charge and energy, and show how to control the parameters to make the Q-balls classically and quantum mechanically stable.

  15. Inserts Automatically Lubricate Ball Bearings

    NASA Technical Reports Server (NTRS)

    Hager, J. A.

    1983-01-01

    Inserts on ball-separator ring of ball bearings provide continuous film of lubricant on ball surfaces. Inserts are machined or molded. Small inserts in ball pockets provide steady supply of lubricant. Technique is utilized on equipment for which maintenance is often poor and lubrication interval is uncertain, such as household appliances, automobiles, and marine engines.

  16. Quartz ball value

    NASA Technical Reports Server (NTRS)

    Goetz, C.; Ingle, W. M.

    1979-01-01

    Quartz ball valve consisting of two quartz joints sealed back-to-back and seated in quartz sockets perform at temperatures of up to 1,250 C and in corrosive chemical environments without contamination or degradation.

  17. Super Ball Bot

    NASA Video Gallery

    Tensegrity Robot: Child's Play or Space Tech? Super Ball Bot is an all-in-one landing and mobility platform based on tensegrity structures, allowing for lower-cost, and more reliable planetary miss...

  18. Passive Ball Capture Joint

    NASA Technical Reports Server (NTRS)

    Cloyd, Richard A. (Inventor); Bryan, Thomas C. (Inventor)

    2003-01-01

    A passive ball capture joint has a sleeve with a plurality of bores distributed about a circumference thereof and formed therethrough at an acute angle relative to the sleeve's longitudinal axis. A spring-loaded retainer is slidingly fitted in each bore and is biased such that, if allowed, will extend at least partially into the sleeve to retain a ball therein. A ring, rotatably mounted about the bores, has an interior wall defining a plurality of shaped races that bear against the spring-loaded retainers. A mechanized rotational force producer is coupled to the ring. The ring can be rotated from a first position (that presses the retainers into the sleeve to lock the ball in place) to a second position (that allows the retainers to springback out of the sleeve to release the ball).

  19. Introduction to ball bearings

    NASA Technical Reports Server (NTRS)

    Hamrock, B. J.; Dowson, D.

    1981-01-01

    The purpose of a ball bearing is to provide a relative positioning and rotational freedom while transmitting a load between two structures, usually a shaft and a housing. For high rotational speeds (e.g., in gyroscope ball bearings) the purpose can be expanded to include rotational freedom with practically no wear in the bearing. This condition can be achieved by separating the bearing parts with a coherent film of fluid known as an elastohydrodynamic film. This film can be maintained not only when the bearing carries the load on a shaft, but also when the bearing is preloaded to position the shaft to within micro- or nano-inch accuracy and stability. Background information on ball bearings is provided, different types of ball bearings and their geometry and kinematics are defined, bearing materials, manufacturing processes, and separators are discussed. It is assumed, for the purposes of analysis, that the bearing carries no load.

  20. Aerodynamics of sports balls

    NASA Astrophysics Data System (ADS)

    Mehta, R. D.

    Research data on the aerodynamic behavior of baseballs and cricket and golf balls are summarized. Cricket balls and baseballs are roughly the same size and mass but have different stitch patterns. Both are thrown to follow paths that avoid a batter's swing, paths that can curve if aerodynamic forces on the balls' surfaces are asymmetric. Smoke tracer wind tunnel tests and pressure taps have revealed that the unbalanced side forces are induced by tripping the boundary layer on the seam side and producing turbulence. More particularly, the greater pressures are perpendicular to the seam plane and only appear when the balls travel at velocities high enough so that the roughness length matches the seam heigh. The side forces, once tripped, will increase with spin velocity up to a cut-off point. The enhanced lift coefficient is produced by the Magnus effect. The more complex stitching on a baseball permits greater variations in the flight path curve and, in the case of a knuckleball, the unsteady flow effects. For golf balls, the dimples trip the boundary layer and the high spin rate produces a lift coefficient maximum of 0.5, compared to a baseball's maximum of 0.3. Thus, a golf ball travels far enough for gravitational forces to become important.

  1. Aerodynamics of sports balls

    NASA Technical Reports Server (NTRS)

    Mehta, R. D.

    1985-01-01

    Research data on the aerodynamic behavior of baseballs and cricket and golf balls are summarized. Cricket balls and baseballs are roughly the same size and mass but have different stitch patterns. Both are thrown to follow paths that avoid a batter's swing, paths that can curve if aerodynamic forces on the balls' surfaces are asymmetric. Smoke tracer wind tunnel tests and pressure taps have revealed that the unbalanced side forces are induced by tripping the boundary layer on the seam side and producing turbulence. More particularly, the greater pressures are perpendicular to the seam plane and only appear when the balls travel at velocities high enough so that the roughness length matches the seam heigh. The side forces, once tripped, will increase with spin velocity up to a cut-off point. The enhanced lift coefficient is produced by the Magnus effect. The more complex stitching on a baseball permits greater variations in the flight path curve and, in the case of a knuckleball, the unsteady flow effects. For golf balls, the dimples trip the boundary layer and the high spin rate produces a lift coefficient maximum of 0.5, compared to a baseball's maximum of 0.3. Thus, a golf ball travels far enough for gravitational forces to become important.

  2. Multipurpose hardened spacecraft insulation

    NASA Technical Reports Server (NTRS)

    Steimer, Carlos H.

    1990-01-01

    A Multipurpose Hardened Spacecraft Multilayer Insulation (MLI) system was developed and implemented to meet diverse survivability and performance requirements. Within the definition and confines of a MLI assembly (blanket), the design: (1) provides environmental protection from natural and induced nuclear, thermal, and electromagnetic radiation; (2) provides adequate electrostatic discharge protection for a geosynchronous satellite; (3) provides adequate shielding to meet radiated emission needs; and (4) will survive ascent differential pressure loads between enclosed volume and space. The MLI design is described which meets these requirements and design evolution and verification is discussed. The application is for MLI blankets which closeout the area between the laser crosslink subsystem (LCS) equipment and the DSP spacecraft cabin. Ancillary needs were implemented to ease installation at launch facility and to survive ascent acoustic and vibration loads. Directional venting accommodations were also incorporated to avoid contamination of LCS telescope, spacecraft sensors, and second surface mirrors (SSMs).

  3. Microstructural Evolution of the 55 Wt Pct Al-Zn Coating During Press Hardening

    NASA Astrophysics Data System (ADS)

    Lee, Chang Wook; De Cooman, Bruno Charles

    2014-09-01

    Press hardening is increasingly being used to produce ultra-high strength steel parts for passenger cars. Al-Si, Zn, and Zn-alloy coatings have been used to provide corrosion protection to press hardening steel grades. The use of coatings has drawbacks such as coating delamination or liquid metal-induced embrittlement. In the present work, the microstructural evolution of Al-Zn coating during press hardening was studied. The 55 wt pct Al-Zn coating can in principle provide both Al barrier protection and Zn cathodic protection to press hardened steel. During the heat treatment associated with the press hardening, the 55 wt pct Al-Zn alloy coating is converted to an intermetallic surface layer of Fe2Al5 and a FeAl intermetallic diffusion layer. The Zn is separated from both intermetallic compounds and accumulates at grain boundaries and at the surface. This Zn separation process is beneficial in terms of providing cathodic protection to Al-Zn coated press hardening steel.

  4. Innovative Structural Materials and Sections with Strain Hardening Cementitious Composites

    NASA Astrophysics Data System (ADS)

    Dey, Vikram

    The motivation of this work is based on development of new construction products with strain hardening cementitious composites (SHCC) geared towards sustainable residential applications. The proposed research has three main objectives: automation of existing manufacturing systems for SHCC laminates; multi-level characterization of mechanical properties of fiber, matrix, interface and composites phases using servo-hydraulic and digital image correlation techniques. Structural behavior of these systems were predicted using ductility based design procedures using classical laminate theory and structural mechanics. SHCC sections are made up of thin sections of matrix with Portland cement based binder and fine aggregates impregnating continuous one-dimensional fibers in individual or bundle form or two/three dimensional woven, bonded or knitted textiles. Traditional fiber reinforced concrete (FRC) use random dispersed chopped fibers in the matrix at a low volume fractions, typically 1-2% to avoid to avoid fiber agglomeration and balling. In conventional FRC, fracture localization occurs immediately after the first crack, resulting in only minor improvement in toughness and tensile strength. However in SHCC systems, distribution of cracking throughout the specimen is facilitated by the fiber bridging mechanism. Influence of material properties of yarn, composition, geometry and weave patterns of textile in the behavior of laminated SHCC skin composites were investigated. Contribution of the cementitious matrix in the early age and long-term performance of laminated composites was studied with supplementary cementitious materials such as fly ash, silica fume, and wollastonite. A closed form model with classical laminate theory and ply discount method, coupled with a damage evolution model was utilized to simulate the non-linear tensile response of these composite materials. A constitutive material model developed earlier in the group was utilized to characterize and

  5. Wear-resistant ball bearings for space applications. [coated with titanium carbide

    NASA Technical Reports Server (NTRS)

    Boving, H.; Hintermann, H. E.; Haenni, W.; Bondivenne, E.; Boeto, M.; Conde, M.

    1977-01-01

    Ball bearings for hostile environments were developed. They consist of normal ball bearing steel parts of which the rings are coated with hard, wear-resistant, chemical vapor deposited (C.V.D) TiC. Experiments in ultrahigh vacuum, using cages of various materials with self-lubricating properties, have shown that such bearings are suitable for space applications.

  6. F117-PW-100 hybrid ball bearing ceramic technology insertion

    SciTech Connect

    Miner, J.R.; Dell, J.; Galbato, A.T.; Ragen, M.A.

    1996-04-01

    Results of an Advanced Research Projects Agency (ARPA) sponsored project to demonstrate the operational benefits of incorporating advanced structural ceramic ball elements into the F117-PW-100 aircraft gas turbine engine high rotor thrust bearings is described. This program consists of design, fabrication, and experimental evaluation of candidate hybrid ball bearing designs in Pratt and Whitney and MRC Bearings test facilities. The bearing design criteria and development test conditions utilized for the project are compatible with the requirements of the F117-PW-100 engine system application. Two hybrid bearing designs were produced by analytically varying internal geometry features such as M-50 race curvatures and contact angles to optimize for the modulus of elasticity of the ceramic balls. CERBEC grade NBD 200 silicon nitride ceramic balls (1 1/8 in. size) demonstrated integrity and a quadruple rolling contact fatigue life improvement versus state-of-the-art M-50 steel balls in single ball test rigs. Thermal performance data obtained in full-scale bearing rig performance testing with 178 mm size hybrid and all-steel baseline bearings will be fabricated for full-scale bearing rig endurance tests to be conducted in 1995--1996 as a prerequisite to validation in operating F117-PW-100 engines in 1996--1997.

  7. Ball lightning burn.

    PubMed

    Selvaggi, Gennaro; Monstrey, Stan; von Heimburg, Dennis; Hamdi, Mustapha; Van Landuyt, Koen; Blondeel, Phillip

    2003-05-01

    Ball lightning is a rare physical phenomenon, which is not yet completely explained. It is similar to lightning but with different, peculiar characteristics. It can be considered a mix of fire and electricity, concentrated in a fireball with a diameter of 20-cm that most commonly appears suddenly, even in indoor conditions, during a thunderstorm. It moves quickly for several meters, can change direction, and ultimately disappears. During a great storm, a 28-year-old man and his 5-year-old daughter sustained burn wounds after ball lightning came from the outdoors through a chimney. These two patients demonstrated signs of fire and electrical injuries. The father, who lost consciousness, sustained superficial second-degree burn wounds bilaterally on the zygomatic area and deep second-degree burn wounds on his right hand (total body surface area, 4%). His daughter demonstrated superficial second-degree burn wounds on the left part of the face and deep second-degree and third-degree burn wounds (total body surface area, 30%) on the left neck, both upper arms, and the back. In this article, the authors report the first two cases of burn injuries resulting from ball lightning contact indoors. The literature on this rare phenomenon is reviewed to elucidate the nature of ball lightning. Emphasis is placed on the nature of injuries after ball lightning contact, the therapy used, and the long-term complications. PMID:12792547

  8. Ball-milled sulfur-doped graphene materials contain metallic impurities originating from ball-milling apparatus: their influence on the catalytic properties.

    PubMed

    Chua, Chun Kiang; Sofer, Zdeněk; Khezri, Bahareh; Webster, Richard D; Pumera, Martin

    2016-07-21

    Graphene materials have found applications in a wide range of devices over the past decade. In order to meet the demand for graphene materials, various synthesis methods are constantly being improved or invented. Ball-milling of graphite to obtain graphene materials is one of the many versatile methods to easily obtain bulk quantities. In this work, we show that the graphene materials produced by ball-milling are spontaneously contaminated with metallic impurities originating from the grinding bowls and balls. Ball-milled sulfur-doped graphene materials obtained from two types of ball-milling apparatus, specifically made up of stainless steel and zirconium dioxide, were investigated. Zirconium dioxide-based ball-milled sulfur-doped graphene materials contain a drastically lower amount of metallic impurities than stainless steel-based ball-milled sulfur-doped graphene materials. The presence of metallic impurities is demonstrated by their catalytic effects toward the electrochemical catalysis of hydrazine and cumene hydroperoxide. The general impression toward ball-milling of graphite as a versatile method for the bulk production of 'metal-free' graphene materials without the need for post-processing and the selection of ball-milling tools should be cautioned. These findings would have wide-reaching implications for graphene research. PMID:27314607

  9. Evaluation of radiation hardening in ion-irradiated Fe based alloys by nanoindentation

    NASA Astrophysics Data System (ADS)

    Liu, Xiangbing; Wang, Rongshan; Ren, Ai; Jiang, Jing; Xu, Chaoliang; Huang, Ping; Qian, Wangjie; Wu, Yichu; Zhang, Chonghong

    2014-01-01

    Nanoindentation in combination with ion irradiation offers the possibility to quantify irradiation hardening due to radiation damage. Irradiation experiments for Fe-1.0wt.%Cu alloys, China A508-3 steels, and 16MND5 steels were carried out at about 100 °C by proton and Fe-ions with the energy of 240 keV, 3 MeV respectively. The constant stiffness measurement (CSM) with a diamond Berkovich indenter was used to obtain the depth profile of hardness. The results showed that under 240 keV proton irradiation (peak damage up to 0.5 dpa), Fe-1.0wt.%Cu alloys exhibited the largest hardening (∼55%), 16MND5 steels resided in medium hardening (∼46%), and China A508-3(2) steels had the least hardening (∼10%). Under 3 MeV Fe ions irradiation (peak damage up to 1.37 dpa), both China A508-3(1) and 16MND5 steels showed the same hardening (∼26%). The sequence of irradiation tolerance for these materials is China A508-3(2) > 16MND5 ≈ China A508-3(1) > Fe-1.0wt.%Cu. Based on the determination of the transition depth, the nominal hardness H0irr was also calculated by Kasada method.

  10. Hex ball torque test

    NASA Technical Reports Server (NTRS)

    Robinson, B. A.; Foster, C. L.

    1986-01-01

    A series of torque tests were performed on four flight-type hex ball universal joints in order to characterize and determine the actual load-carrying capability of this device. The universal joint is a part of manual actuation rods for scientific instruments within the Hubble Space Telescope. It was found that the hex ball will bind slightly during the initial load application. This binding did not affect the function of the universal joint, and the units would wear-in after a few additional loading cycles. The torsional yield load was approximately 50 ft-lb, and was consistent among the four test specimens. Also, the torque required to cause complete failure exceeded 80 ft-lb. It is concluded that the hex ball universal joint is suitable for its intended applications.

  11. Anisotropic hardening model based on non-associated flow rule and combined nonlinear kinematic hardening for sheet materials

    NASA Astrophysics Data System (ADS)

    Taherizadeh, Aboozar; Green, Daniel E.; Yoon, Jeong W.

    2013-12-01

    A material model for more effective analysis of plastic deformation of sheet materials is presented in this paper. The model is capable of considering the following aspects of plastic deformation behavior of sheet materials: the anisotropy in yielding stresses in different directions by using a quadratic yield function (based on Hill's 1948 model and stress ratios), the anisotropy in work hardening by introducing non-constant flow stress hardening in different directions, the anisotropy in plastic strains in different directions by using a quadratic plastic potential function and non-associated flow rule (based on Hill's 1948 model and plastic strain ratios, r-values), and finally some of the cyclic hardening phenomena such as Bauschinger's effect and transient behavior for reverse loading by using a coupled nonlinear kinematic hardening (so-called Armstrong-Frederick-Chaboche model). Basic fundamentals of the plasticity of the model are presented in a general framework. Then, the model adjustment procedure is derived for the plasticity formulations. Also, a generic numerical stress integration procedure is developed based on backward-Euler method (so-called multi-stage return mapping algorithm). Different aspects of the model are verified for DP600 steel sheet. Results show that the new model is able to predict the sheet material behavior in both anisotropic hardening and cyclic hardening regimes more accurately. By featuring the above-mentioned facts in the presented constitutive model, it is expected that more accurate results can be obtained by implementing this model in computational simulations of sheet material forming processes. For instance, more precise results of springback prediction of the parts formed from highly anisotropic hardened materials or that of determining the forming limit diagrams is highly expected by using the developed material model.

  12. Nano-subgrain Strengthening in Ball-milled Iron

    SciTech Connect

    Lesuer, D R; Syn, C K; Sherby, O D

    2006-03-23

    The strength and deformation behavior of ball-milled, iron-base materials containing nano-scale subgrains have been evaluated. As reported by several authors, nanosubgrains form during the early stages of ball milling as a result of severe plastic deformation inherent in the ball milling process. The strength for these nano-scale subgrains are compared with the strength of larger-scale subgrains in iron and iron-base alloys produced by traditional mechanical working. The data covers over 2 orders of magnitude in subgrain size (from 30 nm to 6 {micro}m) and shows a continuous pattern of behavior. For all materials studied, the strength varied as {lambda}{sup -1}, where {lambda} is the subgrain size. Strengthening from subgrains was found to breakdown at a much smaller subgrain size than strengthening from grains. In addition, the ball-milled materials showed significant strengthening contributions from nano-scale oxide particles. Shear bands are developed during testing of ball-milled materials containing ultra-fine subgrains. A model for shear band development in nano-scale subgrains during deformation has also been developed. The model predicts a strain state of uniaxial compression in the shear band with a strain of -1.24. Subgrains are shown to offer the opportunity for high strength and good work hardening with the absence of yield point behavior.

  13. Confinement of Coulomb balls

    SciTech Connect

    Arp, O.; Block, D.; Klindworth, M.; Piel, A.

    2005-12-15

    A model for the confinement of the recently discovered Coulomb balls is proposed. These spherical three-dimensional plasma crystals are trapped inside a rf discharge under gravity conditions and show an unusual structural order in complex plasmas. Measurements of the thermophoretic force acting on the trapped dust particles and simulations of the plasma properties of the discharge are presented. The proposed model of confinement considers thermophoretic, ion-drag, and electric field forces, and shows excellent agreement with the observations. The findings suggest that self-confinement does not significantly contribute to the structural properties of Coulomb balls.

  14. System-Level Radiation Hardening

    NASA Technical Reports Server (NTRS)

    Ladbury, Ray

    2014-01-01

    Although system-level radiation hardening can enable the use of high-performance components and enhance the capabilities of a spacecraft, hardening techniques can be costly and can compromise the very performance designers sought from the high-performance components. Moreover, such techniques often result in a complicated design, especially if several complex commercial microcircuits are used, each posing its own hardening challenges. The latter risk is particularly acute for Commercial-Off-The-Shelf components since high-performance parts (e.g. double-data-rate synchronous dynamic random access memories - DDR SDRAMs) may require other high-performance commercial parts (e.g. processors) to support their operation. For these reasons, it is essential that system-level radiation hardening be a coordinated effort, from setting requirements through testing up to and including validation.

  15. Whitey SCHe Ball Valves Provide Test Port Isolation

    SciTech Connect

    MISKA, C.R.

    2000-09-15

    These valves are 1/4 inch ball valves fabricated of 316 stainless steel. Packing is TFE (standard). They are used as normally closed isolation valves for test ports in the SCHe System between the gage root valve and the pressure indicator.

  16. 6. FF coal pulverizer (ball mill inside). GG building in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. FF coal pulverizer (ball mill inside). GG building in background did preliminary crushing; pulverizer to left, coal conveyor and air cleaning towers to right; conveyor on left brought crushed coal to FF. Looking north/northeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  17. Balls and Spheres

    ERIC Educational Resources Information Center

    Szekely, George

    2011-01-01

    This article describes an art lesson that allows students to set up and collect sphere canvases. Spheres move art away from a rectangular canvas into a dimension that requires new planning and painting. From balls to many other spherical canvases that bounce, roll, float and fly, art experiences are envisioned by students. Even if adults recognize…

  18. Detonator-activated ball shutter

    DOEpatents

    McWilliams, Roy A.; von Holle, William G.

    1983-01-01

    A detonator-activated ball shutter for closing an aperture in about 300.mu. seconds. The ball shutter containing an aperture through which light, etc., passes, is closed by firing a detonator which propels a projectile for rotating the ball shutter, thereby blocking passage through the aperture.

  19. Detonator-activated ball shutter

    DOEpatents

    McWilliams, R.A.; Holle, W.G. von.

    1983-08-16

    A detonator-activated ball shutter for closing an aperture in about 300[mu] seconds. The ball shutter containing an aperture through which light, etc., passes, is closed by firing a detonator which propels a projectile for rotating the ball shutter, thereby blocking passage through the aperture. 3 figs.

  20. Stemless Ball Valve

    NASA Technical Reports Server (NTRS)

    Burgess, Robert K.; Yakos, David; Walthall, Bryan

    2012-01-01

    This invention utilizes a new method of opening and closing a ball valve. Instead of rotating the ball with a perpendicular stem (as is the case with standard ball valves), the ball is rotated around a fixed axis by two guide pins. This innovation eliminates the leak point that is present in all standard ball valves due to the penetration of an actuation stem through the valve body. The VOST (Venturi Off-Set-Technology) valve has been developed for commercial applications. The standard version of the valve consists of an off-set venturi flow path through the valve. This path is split at the narrowest portion of the venturi, allowing the section upstream from the venturi to be rotated. As this rotation takes place, the venturi becomes restricted as one face rotates with respect to the other, eventually closing off the flow path. A spring-loaded seal made of resilient material is embedded in the upstream face of the valve, making a leak-proof seal between the faces; thus a valve is formed. The spring-loaded lip seal is the only seal that can provide a class six, or bubble-tight, seal against the opposite face of the valve. Tearing action of the seal by high-velocity gas on this early design required relocation of the seal to the downstream face of the valve. In the stemless embodiment of this valve, inner and outer magnetic cartridges are employed to transfer mechanical torque from the outside of the valve to the inside without the use of a stem. This eliminates the leak path caused by the valve stems in standard valves because the stems penetrate through the bodies of these valves.

  1. Enhanced wear resistance of ball-and-socket joints of dental implants by means of titanium gaseous nitriding.

    PubMed

    Gil, F J; Canedo, R; Padrós, A; Sada, E

    2002-07-01

    The aim of this research is the surface hardening of the ball-and-socket joint of dental implants by means of heat treatments in order to obtain titanium nitrides. These nitrides minimize the wear of the titanium used in prosthesis. In this paper the optimum heat treatment, the hardness and the wear resistance are described in relation to the ball-and-socket joint without heat treatment. PMID:12222756

  2. When Two Balls Are Just One

    NASA Astrophysics Data System (ADS)

    Kulp, Christopher W.; Biermann, Mark L.; Howard, Timothy; Klingenberg, Kurtis; Ramsey, Paul

    2008-03-01

    A camcorder can be a powerful tool in pedagogical settings, such as in an introductory physics course or in introducing undergraduates to data collection. In this paper, we discuss our experience using a Panasonic PV-GS150 digital camcorder to analyze the motion of a falling steel ball, with the goal of determining the acceleration due to gravity, g = 9.80 m/s2. When performing this simple experiment, an interesting technical issue arose that led to an excellent teaching opportunity that is based on an unexpected and intriguing method of computing g.

  3. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    NASA Astrophysics Data System (ADS)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-04-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  4. Wear and Adhesive Failure of Al2O3 Powder Coating Sprayed onto AISI H13 Tool Steel Substrate

    NASA Astrophysics Data System (ADS)

    Amanov, Auezhan; Pyun, Young-Sik

    2016-07-01

    In this study, an alumina (Al2O3) ceramic powder was sprayed onto an AISI H13 hot-work tool steel substrate that was subjected to sanding and ultrasonic nanocrystalline surface modification (UNSM) treatment processes. The significance of the UNSM technique on the adhesive failure of the Al2O3 coating and on the hardness of the substrate was investigated. The adhesive failure of the coating sprayed onto sanded and UNSM-treated substrates was investigated by a micro-scratch tester at an incremental load. It was found, based on the obtained results, that the coating sprayed onto the UNSM-treated substrate exhibited a better resistance to adhesive failure in comparison with that of the coating sprayed onto the sanded substrate. Dry friction and wear property of the coatings sprayed onto the sanded and UNSM-treated substrates were assessed by means of a ball-on-disk tribometer against an AISI 52100 steel ball. It was demonstrated that the UNSM technique controllably improved the adhesive failure of the Al2O3 coating, where the critical load was improved by about 31%. Thus, it is expected that the application of the UNSM technique to an AISI H13 tool steel substrate prior to coating may delay the adhesive failure and improve the sticking between the coating and the substrate thanks to the modified and hardened surface.

  5. Steels For Rolling-Element Bearings

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.

    1988-01-01

    Bearing lives increased by attention to details of processing and applications. NASA technical memorandum discusses selection of steels for long-life rolling-element bearings. After brief review of advances in manufacturing, report discusses effect of cleanliness of bearing material on fatigue in rolling element. Also discusses fracture toughnesses of through-hardened and case-hardened materials.

  6. Pequliarities of metal balls deformation by quasi-spherical shock waves

    NASA Astrophysics Data System (ADS)

    Glushak, B. L.; Novikov, S. A.; Sinitsyna, L. M.; Yukina, N. A.

    1999-06-01

    The paper presents results of experimental researches of deformation of balls from Cu, Pb, Ó Ñ-type uranium, aluminum alloys AMg6 and D16, steels St.3, St.10, and stainless steel 12X18H10T with diameter from 55 to 42 mm by quasi-static waves. In the tests the shock waves converging to the ball center were caused by synchronous initiation of the detonation process in the great number of points of a thin spherical layer of heterogeneous solid explosive placed on the ball surface. The final result of shock-wave loading of balls is determined by the level of applied loading (HE layer thickness) and physical-mechanical properties of balls material, among which the yield strength is very important. For the all tested metals the average radius of a cavity, formed in the ball center, grows in progression as thickness of the spherical HE layer increases. With use of sequential increase of HE layer thickness for copper and lead balls continuous initially we recorded the loading regimes corresponding to various extent of damage: saving of material continuity, cavity formation, and ball fragmentation. In comparison with other metals, balls from Cu and Pb save their intactness having abnormally large sizes of cavity. These sizes reach in diameter a half of the same parameter of the ball due to high plastic properties of these metals. For aluminum alloys and steels one can observe influence of anisotropy of mechanical properties on the cavity geometry: the cavity shape is close to ellipsoidal. The paper presents discussion of results of metallographic analysis of the balls material after testing. The analysis results testify to irreversible structural changes in metals. The work was partially supported by RFFI funding (Grant #97-01-00344).

  7. Ball Lightning Investigations

    NASA Astrophysics Data System (ADS)

    Bychkov, V. L.; Nikitin, A. I.; Dijkhuis, G. C.

    Ball lightning (BL) researches' review and theoretical models of three different authors are presented. The general review covers investigations from 1838 until the present day, and includes a discussion on observation data, experimental modeling, and theoretical approaches. Section 6.1 is written by Bychkov and Nikitin; authors of the sections 6.2, 6.3 and 6.4 are, respectively, Bychkov, Nikitin and Dijkhuis.

  8. Evaluation of the nucleation and coarsening kinetic behavior of the secondary hardening carbide of Fe-HCo-10Ni-1Mo-0.16C steel at two chromium levels, using an analytical and modeling approach: Part II

    NASA Astrophysics Data System (ADS)

    Oh, Y.; Machmeier, P. M.; Matuszewski, T.; Ayer, R.

    1997-06-01

    The effect of 1 % Cr addition on the resistivity during preaging and peak aging of an AF1410 based steel was examined by analytical and modeling approaches. The increased kinetics of aging resulting from a chromium addition, due to a variety of complex microstructural changes,was analyzed by Avrami-Mehl and Wert-Zener formulations, which were modified so that the exponent was a function of time. Using a eneralized Avrami equation, it was shown that the nucleation rate, N(t), at short aging times was large but became a rapidly declining function as N(t) approaches zero in a supersaturated system. A mathematical solution, using AF1410 steel carbide growth data at 510 °C, confirmed reported experimental evidence of second-stage carbide nucleation at 1 to 2 h.

  9. Bearing steels: Into the 21. century

    SciTech Connect

    Hoo, J.J.C.; Green, W.B. Jr.

    1998-12-31

    The symposium was organized in 9 separate categories, some sessions updating information previously presented, and some presenting brand new materials and processing to advance bearing technology. Subjects covered include steel cleanliness and measuring methods, bearing fatigue life, and advanced steel processing. Also covered are advances in both thru-hardening and carburizing heat treatments, progress in aerospace and corrosion resistant materials, and surface modifying processes, such as induction hardening and coating methods. Papers have been processed separately for inclusion on the data base.

  10. Evaluation of 1-aryl-2,5-dithiohydrazodicarbonamides as EP additives on bearing balls of different composition in a four ball machine

    SciTech Connect

    Bhattacharya, A.; Verma, V.K.; Prasad, N. )

    1992-08-01

    A number of 1-aryl-2,5-dithiohydrazodicarbonamides are synthesized, and their friction and wear properties are evaluated on a four-ball machine using paraffin oil as a base oil. The additive, 1-p-Cl-phenyl-2,5-dithiohydrazodicarbonamide, is found to be equally effective on steel bearing balls of different compositions. The shape and elemental composition of the wear-scars were investigated by SEM and by Auger Electron Spectroscopy, respectively. 15 refs.

  11. Influence of steel type on the propensity for tribochemical wear in boundary lubrication with a wind turbine gear oil

    SciTech Connect

    Evans, Ryan D.; Doll, Gary L.; Hager, C H; Howe, Jane Y

    2010-01-01

    Tribochemical wear may occur at the interface between a surface and a lubricant as a result of chemical and mechanical interactions in a tribological contact. Understanding the onset of tribochemical wear damage on component surfaces requires the use of high resolution techniques such as transmission electron microscopy (TEM). In this study, two steel types, case carburized AISI 3310 and through-hardened AISI 52100, were wear tested using a ball-on-disk rolling/sliding contact tribometer in fully formulated commercial wind turbine gearbox oil under boundary lubrication conditions with 10% slip. With the exception of steel type, all other test conditions were held constant. Conventional tribofilm analysis in the wear tracks was performed using X-ray photoelectron spectroscopy, and no significant composition differences were detected in the tribofilms for the different steel disk types. However, TEM analysis revealed significant tribochemical wear differences between the two steel types at multiple length scales, from the near-surface material microstructure (depth < 500 nm) to the tribofilm nanostructure. Nanometer-scale interfacial cracking and surface particle detachment was observed for the AISI 52100 case, whereas the tribofilm/substrate interface was abrupt and undamaged for the AISI 3310 case. Differences in tribofilm structure, including the location and orientation of MoS{sub 2} single sheet inclusions, were observed as a function of steel type as well. It is suggested that the tribochemical wear modes observed in these experiments may be origins of macroscopic surface-initiated damage such as micropitting in bearings and gears.

  12. Life on the Hardened Border

    ERIC Educational Resources Information Center

    Miller, Bruce Granville

    2012-01-01

    The many Coast Salish groups distributed on both sides of the United States-Canada border on the Pacific coast today face significant obstacles to cross the international border, and in some cases are denied passage or intimidated into not attempting to cross. The current situation regarding travel by Aboriginal people reflects the "hardening" of…

  13. Onycholysis induced by nail hardener.

    PubMed

    Helsing, Per; Austad, Joar; Talberg, Hans Jørgen

    2007-10-01

    Nail hardeners appeared in the market during the 1960s. They were basically solutions of formaldehyde. The first adverse effects were published in 1966 (1). Reactions were onycholysis, chromonychia, subungual haemorrhage, and hyperkeratosis. Onycholysis may be non-inflammatory or inflammatory, and is accompanied by throbbing pain. Inflammatory reactions are followed by paronychia and occasional dermatitis on the digital pulpa. PMID:17868227

  14. Physics in a Glitter Ball

    ERIC Educational Resources Information Center

    Trikosko, Walter

    2011-01-01

    Maui Toys' Water Bouncer (Fig. 1) is a water-filled ball containing glitter. Buy one and put it on your desk and students can't keep their hands off of it. Pitch the ball in the air giving it a quick spin. When you catch it you will see a sparkling vortex. Twist the ball around different ways and the angular momentum of the fluid keeps the axis of…

  15. Polyurethane retainers for ball bearings

    NASA Technical Reports Server (NTRS)

    Christy, R. I.

    1973-01-01

    Evaluation of a new ball bearing retainer material is reported. A special composite polyurethane foam ball retainer has been developed that has virtually zero wear, is chemically inert to hydrocarbon lubricants, and stores up to 60 times as much lubricant per unit volume as the most commonly used retainer material, cotton phenolic. This new retainer concept shows promise of years of ball bearing operation without reoiling, based on life testing in high vacuum.

  16. Effects of surface mechanical attrition treatment (SMAT) on a rough surface of AISI 316L stainless steel

    NASA Astrophysics Data System (ADS)

    Arifvianto, B.; Suyitno; Mahardika, M.

    2012-03-01

    Surface mechanical attrition treatment (SMAT) improves mechanical properties of metallic materials through the formation of nanocrystallites at their surface layer. It also modifies the morphology and roughness of the work surface. Surface roughening by the SMAT has been reported previously in a smooth specimen, however in this study the starting point was a rough surface and a smoothening phenomenon is observed. In this paper, the mechanisms involved in the surface smoothening of AISI 316L stainless steel during the SMAT are elucidated. The SMAT was conducted on a specimen with a roughness of Ra = 3.98 μm for 0-20 min. The size of milling balls used in the SMAT was varied from 3.18 mm to 6.35 mm. The modification of subsurface microhardness, surface morphology, roughness and mass reduction of the specimen due to the SMAT were studied. The result shows the increasing microhardness of the surface and subsurface of the steel due to the SMAT. The impacts of milling balls deform the surface and produce a flat-like structure at this layer. Surface roughness decreases until its saturation is achieved in the SMAT. The mass reduction of the specimens is also detected and may indicate material removal or surface erosion by the SMAT. The size of milling ball is found to be the important feature determining the pattern of roughness evolution and material removal during the SMAT. From this study, two principal mechanisms in the evolution of surface morphology and roughness during the SMAT are proposed, i.e. indentation and surface erosion by the multiple impacts of milling balls. A comparative study with the results of the previous experiment indicates that the initial surface roughness has no influence in the work hardening by the SMAT but it does slightly on the saturated roughness value obtained by this treatment.

  17. The Floating Ball Paradox

    NASA Astrophysics Data System (ADS)

    Wente, Henry C.

    2008-11-01

    In capillary theory there are two kinds of surface tension. There is the surface tension at the interface between two immiscible fluids. Thomas Young [9] also allowed for there to be a surface tension associated with a liquid-solid interface. He proceeded to use a balance of forces argument to derive the well-known contact angle condition along a liquid-liquid-solid intersection. The validity of this argument has recently been called into question by R. Finn [6]. A floating ball experiment discussed in that paper leads to an apparent paradox. We address this issue.

  18. Rotary Ball Locking Mechanism

    NASA Technical Reports Server (NTRS)

    Holman, Earl V.

    1990-01-01

    Ball locking mechanism links input drive shaft to output shaft and disengages two shafts from each other when it locks output shaft at either of two fixed angular positions. Part of drive system turning microwave antenna 143.5 degrees between stowage and employment orientations and holds it at either orientation without back-loading drive motor and gears. Angular interval and dimensions modified for use in robotic or other actuators in which desirable to "rest" drive trains while locking actuators at fixed positions.

  19. Model Identification and FE Simulations: Effect of Different Yield Loci and Hardening Laws in Sheet Forming

    NASA Astrophysics Data System (ADS)

    Flores, P.; Duchêne, L.; Lelotte, T.; Bouffioux, C.; El Houdaigui, F.; Van Bael, A.; He, S.; Duflou, J.; Habraken, A. M.

    2005-08-01

    The bi-axial experimental equipment developed by Flores enables to perform Baushinger shear tests and successive or simultaneous simple shear tests and plane-strain tests. Such experiments and classical tensile tests investigate the material behavior in order to identify the yield locus and the hardening models. With tests performed on two steel grades, the methods applied to identify classical yield surfaces such as Hill or Hosford ones as well as isotropic Swift type hardening or kinematic Armstrong-Frederick hardening models are explained. Comparison with the Taylor-Bishop-Hill yield locus is also provided. The effect of both yield locus and hardening model choice will be presented for two applications: Single Point Incremental Forming (SPIF) and a cup deep drawing.

  20. Atmospheric Ball Plasma Interactions

    NASA Astrophysics Data System (ADS)

    Wurden, C. J. V.; Wurden, G. A.

    2008-11-01

    Free-floating atmospheric pressure copper hydroxyl ball plasmas have been studied in air and helium atmospheres, using still and high speed photography (up to 20,000 fps), collimated photodiodes, and spectroscopy. A fine boundary layer between the greenish Cu-OH cloud, and the air, is orange in color. However, when the discharge is initiated into a helium atmosphere, the boundary layer is no longer visible, suggesting that the visible boundary was caused by interactions with oxygen. We have studied scaling of the 10-cm diameter ball plasmas with both the size of the water bucket, and the applied discharge voltage, over the range of 500-5000 volts. When looking at the initial spider-leg breakdown above the water surface, the ratio of H-alpha to H-beta lines suggests a temperature of ˜0.3 eV. This is also consistent with the presence of molecular lines of OH, and perhaps CuOH2 in the rising cloud. The cloud is affected by, but can penetrate through an aluminum window screen mesh.

  1. Holy Balls!: Part Deux

    NASA Astrophysics Data System (ADS)

    Belden, Jesse; Jandron, Michael; Truscott, Tadd

    2012-11-01

    A Waboba® (WAter BOuncing BAll) demonstrates remarkable water skipping behavior, even at relatively large impact angles. The highly compliant nature of these elastic spheres results in significant deformation into a disk-like shape upon impact. The increased wetted area and force coefficient generates a large hydrodynamic force that more readily lifts the ball off the water surface. However, elasticity introduces some surprising phenomena, such as material waves that propagate on the sphere and interact with the water cavity. Depending upon impact conditions, material waves may propagate in various directions combining to create multiple modes of deformation and complicated fluid-structure interactions. Furthermore, the timescales of deformation and wave propagation depend on the material properties and impact conditions. In this talk, we will discuss skipping regimes in terms of impact parameters and material properties and relate failed skipping behavior to the structure-fluid interaction caused by deformation. The critical timescales for deformation, wave propagation and collision will be related to the relevant physical parameters of the problem.

  2. Reflections on a Bouncing Ball

    ERIC Educational Resources Information Center

    Rohr, Jim; Lopez, Veronica; Rohr, Tyler

    2014-01-01

    While observing the bounce heights of various kinds of sports balls dropped from different heights onto a variety of surfaces, we thought of the following question: Could measurements of drop and bounce heights of balls of different diameters, but of the same material, falling from different heights, but on the same surface, be expressed by a…

  3. Behaviour of a Bouncing Ball

    ERIC Educational Resources Information Center

    Cross, Rod

    2015-01-01

    The bounce of a ball is a seemingly innocuous event that can be used to illustrate many aspects of elementary and even advanced mechanics. Both normal and oblique bounces on a rigid surface are considered in this article, emphasizing qualitative features of the bounce process. If the ball bounces at an oblique angle then it can slide throughout…

  4. Scintillation-Hardened GPS Receiver

    NASA Technical Reports Server (NTRS)

    Stephens, Donald R.

    2015-01-01

    CommLargo, Inc., has developed a scintillation-hardened Global Positioning System (GPS) receiver that improves reliability for low-orbit missions and complies with NASA's Space Telecommunications Radio System (STRS) architecture standards. A software-defined radio (SDR) implementation allows a single hardware element to function as either a conventional radio or as a GPS receiver, providing backup and redundancy for platforms such as the International Space Station (ISS) and high-value remote sensing platforms. The innovation's flexible SDR implementation reduces cost, weight, and power requirements. Scintillation hardening improves mission reliability and variability. In Phase I, CommLargo refactored an open-source GPS software package with Kalman filter-based tracking loops to improve performance during scintillation and also demonstrated improved navigation during a geomagnetic storm. In Phase II, the company generated a new field-programmable gate array (FPGA)-based GPS waveform to demonstrate on NASA's Space Communication and Navigation (SCaN) test bed.

  5. Surface Fatigue Resistance with Induction Hardening

    NASA Technical Reports Server (NTRS)

    Townsend, Dennis; Turza, Alan; Chapman, Mike

    1996-01-01

    Induction hardening has been used for some years to harden the surface and improve the strength and service life of gears and other components. Many applications that employ induction hardening require a relatively long time to finish the hardening process and controlling the hardness of the surface layer and its depth often was a problem. Other surface hardening methods, ie., carbonizing, take a very long time and tend to cause deformations of the toothing, whose elimination requires supplementary finishing work. In double-frequency induction hardening, one uses a low frequency for the preheating of the toothed wheel and a much higher frequency for the purpose of rapidly heating the surface by way of surface hardening.

  6. Evaluation of load-life relation with ball bearings at 500 deg F

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.; Bamberger, E. N.

    1973-01-01

    A survey of the literature suggests that a stress-life exponent of approximately 12 is typical of vacuum-processed steels for ball bearings rather than the exponent of 9 which has been generally accepted by the bearing industry and bearing users. Tests run with vacuum-degassed AISI 52100 balls in the five-ball fatigue tester at four maximum Hertz stress levels in the range from 650000 to 875000 psi showed good agreement with the literature. However, tests run with consumable-electrode vacuum melted AISI M-50 steel angular-contact ball bearings at 500 deg F at three thrust loads did not show significant deviation from the accepted ninth power stress-life relation.

  7. Evaluation of load-life relation with ball bearings at 500 F

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.; Bamberger, E. N.

    1973-01-01

    A survey of the literature suggests that a stress-life exponent of approximately 12 is typical of vacuum-processed steels for ball bearings rather than the exponent of 9 which has been generally accepted by the bearing industry and bearing users. Tests run with vacuum-degassed AISI 52100 balls in the five-ball fatigue tester at four maximum Hertz stress levels in the range from 650,000 to 875,000 psi showed good agreement with the literature. However, tests run with consumable-electrode vacuum melted AISI M-50 steel angular-contact ball bearings at 500 F at three thrust loads did not show significant deviation from the accepted ninth power stress-life relation.

  8. Structure of laboratory ball lightning

    NASA Astrophysics Data System (ADS)

    Ito, Tsuyohito; Tamura, Tomoya; Cappelli, Mark A.; Hamaguchi, Satoshi

    2009-12-01

    Trajectories of self-sustained laboratory ball lightning, generated by arc discharges with silicon, are investigated for understanding the possibility of buoyant flight. Extremely low apparent densities are found, nearly approaching that of standard air. The freely buoyant balls are observed to survive for about 0.1 s, with significantly buoyant balls surviving for several seconds. These ball lightning objects are found to have a density and size that can easily allow them to be carried by a gentle breeze of a few meters per second. The results are interpreted by a model that is an extension of that first proposed by Abrahamson and Dinniss [J. Abrahamson and J. Dinniss, Nature (London) 403, 519 (2000)]. The buoyant behavior of ball lightning seen in our experiments is believed to arise as a result of the formation of a nanoparticle oxide network growing from a molten silicon core.

  9. Structure of laboratory ball lightning.

    PubMed

    Ito, Tsuyohito; Tamura, Tomoya; Cappelli, Mark A; Hamaguchi, Satoshi

    2009-12-01

    Trajectories of self-sustained laboratory ball lightning, generated by arc discharges with silicon, are investigated for understanding the possibility of buoyant flight. Extremely low apparent densities are found, nearly approaching that of standard air. The freely buoyant balls are observed to survive for about 0.1 s, with significantly buoyant balls surviving for several seconds. These ball lightning objects are found to have a density and size that can easily allow them to be carried by a gentle breeze of a few meters per second. The results are interpreted by a model that is an extension of that first proposed by Abrahamson and Dinniss [J. Abrahamson and J. Dinniss, Nature (London) 403, 519 (2000)]. The buoyant behavior of ball lightning seen in our experiments is believed to arise as a result of the formation of a nanoparticle oxide network growing from a molten silicon core. PMID:20365306

  10. Wear-resistant ball bearings for space applications

    NASA Technical Reports Server (NTRS)

    Boving, H.; Hintermann, H. E.; Hanni, W.; Bondivenne, E.; Boeto, M.; Conde, E.

    1977-01-01

    Ball bearings consisting of steel parts of which the rings are coated with hard, wear resistant, chemical vapor deposited TiC are described. Experiments conducted in ultrahigh vacuum, using cages of various materials with self-lubricating properties, show that such bearings are suitable for space applications. The results of laboratory tests on the ESA Meteosat Radiometer Focalizing mechanism, which contains six coated bearings, are summarized.

  11. Evolution of mechanical properties of M50 bearing steel due to rolling contact fatigue

    NASA Astrophysics Data System (ADS)

    Allison, Bryan D.

    balls after RCF was developed. Using this method, it is possible to determine the full stress-strain response of material after material that has undergone RCF. The micro-hardness of the material within the RCF affected region was found to increase by nearly 10% and yield strength increased 13% when high contact stress levels were employed in fatigue experiments. It was demonstrated that the number of cycles does contribute to hardness increase, but the applied Hertzian stress is the dominant factor. Mechanical processing was found to significantly retard the rate of mechanical property evolution, implying that it would also significantly improve the life. Similarly, it was observed that the rate of hardening is slower when silicon nitride is used to interact with the M50 specimen than another M50 component. This supports the idea that hybrid bearings last longer than more traditional all-steel bearings. Finally, an empirical model of the evolution of the constitutive response of the bearing material within the RCF affected region was developed based on the results of these analyses. This model can be used to predict the constitutive response of the material within the RCF affected region of an M50 steel ball, given the initial hardness, number of RCF cycles, and applied Hertzian stress. Further, it is now possible to solve the local yield strength as a function of depth within the RCF affected region given these same parameters.

  12. Characterization of Lubricants on Ball Bearings by FT-IR Using an Integrating Sphere

    NASA Technical Reports Server (NTRS)

    Street, K. W.; Pepper, S. V.; Wright, A. A.; Grady, B.

    2007-01-01

    Fourier Transform-Infrared reflectance microspectroscopy has been used extensively for the examination of coatings on nonplanar surfaces such as ball bearings. While this technique offers considerable advantages, practical application has many drawbacks, some of which are easily overcome by the use of integrating sphere technology. This paper describes the use of an integrating sphere for the quantification of thin layers of lubricant on the surface of ball bearings and the parameters which require optimization in order to obtain reliable data. Several applications of the technique are discussed including determination of lubricant load on 12.7 mm steel ball bearings and the examination of degraded lubricant on post mortem specimens.

  13. Rolling contact fatigue of low hardness steel for slewing ring application

    NASA Astrophysics Data System (ADS)

    Knuth, Jason A.

    This thesis discusses the rolling contact fatigue of steel utilized in anti-friction bearings, also referred to as slewing bearings. These slewing bearings are utilized in cranes, excavators, wind turbines and other similar applications. Five materials composed of two different material types were tested. The two material types were high carbon steel and medium carbon alloy steel. The test specimens were processed from forged rolled rings. Two machines were evaluated a ZF-RCF and 3-Ball test machine. The evaluation was to determine which machine can best simulate the application in which the slewing bearing is utilized. Initially, each specimen will be pretested to determine the appropriate testing direction from within the forged rolled rings. Pretesting is needed in order to establish consistent failure modes between samples. The primary goal of the test is to understand the life differences and failure modes between high carbon steel and medium carbon alloy steel. The high carbon steel ring was cut into two sections, one of which was stress relieved and the other was quenched and tempered. The medium carbon alloy steel was cut into three sections, all of which were quenched and tempered to different hardness levels. The test program was dynamically adjusted based upon the previous sample's life and load. An S-N curve was then established from the 5 materials tested at two target loads. The samples were run until the first sign of a crack was detected by an eddy current. At the completion of the rolling contact test, select sample's microstructure was evaluated for crack initiation location. The selected samples were divided into four groups which represent different maximum shear stress levels. These samples displayed indications of material deformation in which the high carbon steel experienced an increased amount of cold work when compared to medium carbon alloy steel. The life of the high carbon steel was nearly equivalent to the expected life of the medium

  14. Rolling-element fatigue life of silicon nitride balls: Preliminary test results

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Zaretsky, E. V.

    1972-01-01

    Hot pressed silicon nitride was evaluated as a rolling element bearing material. The five-ball fatigue tester was used to test 12.7 mm (0.500 in.) diameter balls at a maximum Hertz stress of 800,000 psi at a race temperature of 130 F. The fatigue spalls in the silicon nitride resembled those in typical bearing steels. The ten-percent fatigue life of the silicon nitride balls was approximately one-eighth to one-fifth that of typical bearing steels (52100 and M-50). The load capacity of the silicon nitride was approximately one-third that of typical bearing steels. The load capacity of the silicon nitride was significantly higher than previously tested ceramic materials for rolling element bearings.

  15. Induction heat treatment of steel

    SciTech Connect

    Semiatin, S.L.; Stutz, D.E.

    1985-01-01

    This book discusses the induction heating. After reviewing heat treating operations for steel and the principles of the heat treatment of steel, an overview of induction heat treating is provided. Next, consideration is given to equipment and equipment selection, coil design, power requirements and temperature control. A discussion of surface and through hardening of steel is provided, including information on frequency and power selection and quenching apparatus. Tempering is considered, followed by information on control of residual stresses, cracking, temper brittleness and the important metallurgical and hardness differences between induction and furnace treated steel.

  16. Unsolved Mystery of Ball Lightning

    NASA Astrophysics Data System (ADS)

    Bychkov, V. L.

    Ball lightning is an unusual phenomenon always drawing attention of people. There are still questions about its origination, features, interaction with environment, and phenomena related to it. On a way of studying this phenomenon, there are a lot of difficulties, the basic of them is insufficiency of authentic, scientific data. The chapter sets as the purpose to interest the reader in the problem, to describe conditions of ball lightning occurrence, theories, and its hypotheses explanation, to include readers in a circle of experimental searches in creation of a ball lightning and its analogues, and to describe fascination of a problem and difficulty of its solution.

  17. Embrittlernent of irradiated F82H in the absence of irradiation hardening

    SciTech Connect

    Klueh, Ronald L; Shiba, Kiyoyuki; Sokolov, Mikhail A

    2009-01-01

    Neutron irradiation of 7-12% Cr ferritic/martensitic steels below 425-450 C produces microstructural defects and precipitation that cause an increase in yield stress. This irradiation hardening causes embrittlement, which is observed in a Charpy impact or fracture toughness test as an increase in the ductile-brittle transition temperature. Based on observations that show little change in strength in steels irradiated above 425-450 C, the general conclusion has been that no embrittlement occurs above these temperatures. In a recent study of F82H steel, significant embrittlement was observed after irradiation at 500 C. This embrittlement is apparently due to irradiation-accelerated Laves-phase precipitation. Observations of the embrittlement in the absence of hardening has been examined and analyzed with thermal-aging studies and computational thermodynamics calculations to illuminate and understand the effect.

  18. [Hardened anodized aluminum as a replacement material for bracket manufacture].

    PubMed

    Fischer-Brandies, H; Bönhoff, M

    1994-12-01

    Attention has been repeatedly drawn to the problem of corrosion and the risk of allergic reaction to nickel resulting from the use of stainless steel brackets. In the search for a suitable alternative, manufacturers have turned to thin coating technology using hardened anodized aluminium. Applying resistance to corrosion and abrasion as the criteria to be met, they have selected aluminium alloy type 6082 as the material of choice. Purpose of this study is to examine the physical suitability of this material. Using the above noted alloy, 60 prototype brackets were made with a hardened anodized surface. They were then subjected to the following 3 stress tests: first an abrasion test using a tooth polishing machine, second, a deformation test using a device designed to simulate torque movement, and, third, a corrosion test. The effects on the brackets resulting from the three types of stress were evaluated by light microscopy. A quantitative analysis of the corrosion test was performed by ICP spectrometry. The control group consisted of conventional stainless steel brackets. The light microscopic analysis revealed no evidence of surface damage or signs of deformation in the prototype brackets. The steel brackets, on the other hand, showed clear signs of wear and corrosion. The quantitative analysis of the corrosion solution revealed metallic ion wear of 1.75 ng x mm-2 x h-1 for the prototypes subjected to abrasion. The steel brackets showed at a factor of around 104.6 metallic ion wear of 183 ng x mm-2 x h-1. In addition to this, no Ni ions were found in the corrosion solution of the prototype brackets.(ABSTRACT TRUNCATED AT 250 WORDS) PMID:7851828

  19. DISPERSION HARDENING OF URANIUM METAL

    DOEpatents

    Arbiter, W.

    1963-01-15

    A method of hardening U metal involves the forming of a fine dispersion of UO/sub 2/. This method consists of first hydriding the U to form a finely divided powder and then exposing the powder to a very dilute O gas in an inert atmosphere under such pressure and temperature conditions as to cause a thin oxide film to coat each particle of the U hydride, The oxide skin prevents agglomeration of the particles as the remaining H is removed, thus preserving the small particle size. The oxide skin coatings remain as an oxide dispersion. The resulting product may be workhardened to improve its physical characteristics. (AEC)

  20. Characterization and wear tests of steel surfaces implanted with oxygen, aluminum, and carbon dioxide

    NASA Astrophysics Data System (ADS)

    Langguth, Kathrin; Kluge, Andreas; Ryssel, Heiner

    1991-07-01

    A number of screening tests were performed to determine ion species that effectively reduce wear rates when implanted in four industrial steels. Ball bearing steel 100Cr6 (AISI 52100) showed a wear rate reduction by a factor of 20 when implanted with carbon dioxide to a dose of 5 × 10 17 cm -2 with a non-mass-separated ion beam and by a factor of ⩾ 20 when implanted with 5 × 10 17 cm -2 oxygen ions. For the ferritic and martensitic steels X90CrMoV18 (AISI 440B, unhardened and hardened) also a strong wear reduction after implantation of oxygen ions was found. Co-implantation of aluminum and oxygen also reduces wear rates of X90CrMoV18, of S6-5-2 (AISI M2), and of 100Cr6, respectively. For comparison, thin oxide layers were grown in a low-temperature thermal oxidation process. These experiments also yielded reduced wear rates by a factor of 10. The surfaces were investigated and characterized by XPS, SIMS, TEM, and microhardness measurements to determine possible oxidation states, maximum concentration of oxygen ions, amorphization effects, and changes in surface hardness, respectively.

  1. Reduction of metal artifacts: beam hardening and photon starvation effects

    NASA Astrophysics Data System (ADS)

    Yadava, Girijesh K.; Pal, Debashish; Hsieh, Jiang

    2014-03-01

    The presence of metal-artifacts in CT imaging can obscure relevant anatomy and interfere with disease diagnosis. The cause and occurrence of metal-artifacts are primarily due to beam hardening, scatter, partial volume and photon starvation; however, the contribution to the artifacts from each of them depends on the type of hardware. A comparison of CT images obtained with different metallic hardware in various applications, along with acquisition and reconstruction parameters, helps understand methods for reducing or overcoming such artifacts. In this work, a metal beam hardening correction (BHC) and a projection-completion based metal artifact reduction (MAR) algorithms were developed, and applied on phantom and clinical CT scans with various metallic implants. Stainless-steel and Titanium were used to model and correct for metal beam hardening effect. In the MAR algorithm, the corrupted projection samples are replaced by the combination of original projections and in-painted data obtained by forward projecting a prior image. The data included spine fixation screws, hip-implants, dental-filling, and body extremity fixations, covering range of clinically used metal implants. Comparison of BHC and MAR on different metallic implants was used to characterize dominant source of the artifacts, and conceivable methods to overcome those. Results of the study indicate that beam hardening could be a dominant source of artifact in many spine and extremity fixations, whereas dental and hip implants could be dominant source of photon starvation. The BHC algorithm could significantly improve image quality in CT scans with metallic screws, whereas MAR algorithm could alleviate artifacts in hip-implants and dentalfillings.

  2. Control technology for surface treatment of materials using induction hardening

    SciTech Connect

    Kelley, J.B.; Skocypec, R.D.

    1997-04-01

    In the industrial and automotive industries, induction case hardening is widely used to provide enhanced strength, wear resistance, and toughness in components made from medium and high carbon steels. The process uses significantly less energy than competing batch process, is environmentally benign, and is a very flexible in-line manufacturing process. As such, it can directly contribute to improved component reliability, and the manufacture of high-performance lightweight parts. However, induction hardening is not as widely used as it could be. Input material and unexplained process variations produce significant variation in product case depth and quality. This necessitates frequent inspection of product quality by destructive examination, creates higher than desired scrap rates, and causes de-rating of load stress sensitive components. In addition, process and tooling development are experience-based activities, accomplished by trial and error. This inhibits the use of induction hardening for new applications, and the resultant increase in energy efficiency in the industrial sectors. In FY96, a Cooperative Research and Development Agreement under the auspices of the Technology Transfer Initiative and the Partnership for a New Generation of Vehicles was completed. A multidisciplinary team from Sandia National Labs and Delphi Saginaw Steering Systems investigated the induction hardening by conducting research in the areas of process characterization, computational modeling, materials characterization, and high speed data acquisition and controller development. The goal was to demonstrate the feasibility of closed-loop control for a specific material, geometry, and process. Delphi Steering estimated annual savings of $2-3 million per year due to reduced scrap losses, inspection costs, and machine down time if reliable closed-loop control could be achieved. A factor of five improvement in process precision was demonstrated and is now operational on the factory floor.

  3. Nucleation and growth of rolling contact failure of 440C bearing steel

    NASA Technical Reports Server (NTRS)

    Gupta, V.; Bastias, P. C.; Hahn, G. T.; Rubin, C. A.

    1992-01-01

    . Elastic-linear-kinematic hardening-plastic (ELKP) material constitutive relations produce less net plastic deformation in the initial stages for a given stress, than seen in experiments. A new set of constitutive relations: non-linear-kinematic hardening-plastic (NLKP) was used. This material model produces more plasticity than the ELKP model and shows promise for treating the net distortions in the early stages. Techniques for performing experimental measurements that can be compared with the finite element calculations were devised. The measurements are being performed on 9mm-diameter, 440C steel cylindrical rolling elements in contact with 12.5 mm-diameter, 52100 steel balls in a 3-ball-rod fatigue test machine operating at 3600 RPM. Artificial, 7 microns deep, indents were inserted on the running track of the cylindrical rolling elements and profilometer measurements of these indents made, before and after the rolling. These preliminary measurements show that the indents are substantially deformed plastically in the process of rolling. The deformations of the groove calculated with the finite element model are comparable to those measured experimentally.

  4. Enhancing the Bounce of a Ball

    ERIC Educational Resources Information Center

    Cross, Rod

    2010-01-01

    In sports such as baseball, softball, golf, and tennis, a common objective is to hit the ball as fast or as far as possible. Another common objective is to hit the ball so that it spins as fast as possible, since the trajectory of the ball through the air is strongly affected by ball spin. In an attempt to enhance both the coefficient of…

  5. idRHa+ProMod - Rail Hardening Control System

    NASA Astrophysics Data System (ADS)

    Ferro, L.

    2016-03-01

    idRHa+ProMod is the process control system developed by Primetals Technologies to foresee the thermo-mechanical evolution and micro-structural composition of rail steels subjected to slack quenching into idRHa+ Rail Hardening equipments in a simulation environment. This tool can be used both off-line or in-line, giving the user the chance to test and study the best cooling strategies or letting the automatic control system free to adjust the proper cooling recipe. Optimization criteria have been tailored in order to determine the best cooling conditions according to the metallurgical requirements imposed by the main rail standards and also taking into account the elastoplastic bending phenomena occurring during all stages of the head hardening process. The computational core of idRHa+ProMod is a thermal finite element procedure coupled with special algorithms developed to work out the main thermo-physical properties of steel, to predict the non-isothermal austenite decomposition into all the relevant phases and subsequently to evaluate the amount of latent heat of transformation released, the compound thermal expansion coefficient and the amount of plastic deformation in the material. Air mist and air blades boundary conditions have been carefully investigated by means of pilot plant tests aimed to study the jet impingement on rail surfaces and the cooling efficiency at all working conditions. Heat transfer coefficients have been further checked and adjusted directly on field during commissioning. idRHa+ is a trademark of Primetals Technologies Italy Srl

  6. Ball Aerospace AMSD Progress Update

    NASA Technical Reports Server (NTRS)

    Blair, Mark; Brown, Robert; Chaney, David; Lightsey, Paul; Russell, J. Kevin (Technical Monitor)

    2002-01-01

    The current status of the Advanced Mirror System Demonstrator program being performed by Ball Aerospace is presented. The hexagonal low-areal density Beryllium mirror blank has been fabricated and undergoing polishing at the time of this presentation.

  7. Energy-Efficient Thermomagnetic and Induction Hardening

    SciTech Connect

    2009-02-01

    This factsheet describes a research project that will develop and test a hybrid thermomagnetic and induction hardening technology to replace conventional heat treatment processes in forging applications.

  8. Radiation Hardened Electronics for Extreme Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Watson, Michael D.

    2007-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches.

  9. Analysis of plasma nitrided steels

    NASA Technical Reports Server (NTRS)

    Salik, J.; Ferrante, J.; Honecy, F.; Hoffman, R., Jr.

    1987-01-01

    The analysis of plasma nitrided steels can be divided to two main categories - structural and chemical. Structural analysis can provide information not only on the hardening mechanisms but also on the fundamental processes involved. Chemical analysis can be used to study the kinetics for the nitriding process and its mechanisms. In this paper preliminary results obtained by several techniques of both categories are presented and the applicability of those techniques to the analysis of plasma-nitrided steels is discussed.

  10. History of ball bearings

    NASA Technical Reports Server (NTRS)

    Dowson, D.; Hamrock, B. J.

    1981-01-01

    The familiar precision rolling-element bearings of the twentieth century are products of exacting technology and sophisticated science. Their very effectiveness and basic simplicity of form may discourage further interest in their history and development. Yet the full story covers a large portion of recorded history and surprising evidence of an early recognition of the advantages of rolling motion over sliding action and progress toward the development of rolling-element bearings. The development of rolling-element bearings is followed from the earliest civilizations to the end of the eighteenth century. The influence of general technological developments, particularly those concerned with the movement of large building blocks, road transportation, instruments, water-raising equipment, and windmills are discussed, together with the emergence of studies of the nature of rolling friction and the impact of economic factors. By 1800 the essential features of ball and rolling-element bearings had emerged and it only remained for precision manufacture and mass production to confirm the value of these fascinating machine elements.

  11. Ball-joint grounding ring

    NASA Technical Reports Server (NTRS)

    Aperlo, P. J. A.; Buck, P. A.; Weldon, V. A.

    1981-01-01

    In ball and socket joint where electrical insulator such as polytetrafluoroethylene is used as line to minimize friction, good electrical contact across joint may be needed for lightning protection or to prevent static-charge build-up. Electrical contact is maintained by ring of spring-loaded fingers mounted in socket. It may be useful in industry for cranes, trailers, and other applications requiring ball and socket joint.

  12. MODIFIED BALL AND SOCKET COUPLING

    DOEpatents

    Kalen, D.D.

    1961-05-23

    A ball and socket coupling arrangement is described in which the male and female members may be engaged or disengaged without visual aid. The female member has an internal spherical seat through which slots are provided to accommodate appropriately arranged and shaped ribs in the ball member. After engagement of the members, one or both are rotated to lock them together to prevent accidental disengagement. (AEC)

  13. Modified Ball and Socket Coupling

    DOEpatents

    Conley, Jr, W. R.; Pitman, R. W.

    1961-05-23

    A ball and socket coupling arrangement is given in which the male and female members may be engaged or disengaged without visual aid. The female member has an internal spherical seat through which slots are provided to accommodate appropriately arranged and shaped ribs in the male ball member. After engagement of the members, one or both are rotated to lock them together to prevent accidental disengagement.

  14. COSMIC-RAY HELIUM HARDENING

    SciTech Connect

    Ohira, Yutaka; Ioka, Kunihito

    2011-03-01

    Recent observations by the CREAM and ATIC-2 experiments suggest that (1) the spectrum of cosmic-ray (CR) helium is harder than that of CR protons below the knee energy, 10{sup 15}eV, and (2) all CR spectra become hard at {approx}>10{sup 11}eV nucleon{sup -1}. We propose a new idea, that higher energy CRs are generated in a more helium-rich region, to explain the hardening without introducing different sources for CR helium. The helium-to-proton ratio at {approx}100 TeV exceeds the Big Bang abundance Y = 0.25 by several times, and the different spectrum is not reproduced within the diffusive shock acceleration theory. We argue that CRs are produced in a chemically enriched region, such as a superbubble, and the outward-decreasing abundance naturally leads to the hard spectrum of CR helium if CRs escape from the supernova remnant shock in an energy-dependent way. We provide a simple analytical spectrum that also fits well the hardening due to the decreasing Mach number in the hot superbubble with {approx}10{sup 6} K. Our model predicts hard and concave spectra for heavier CR elements.

  15. Precision machining of steel decahedrons

    NASA Technical Reports Server (NTRS)

    Abernathy, W. J.; Sealy, J. R.

    1972-01-01

    Production of highly accurate decahedron prisms from hardened stainless steel is discussed. Prism is used to check angular alignment of mounting pads of strapdown inertial guidance system. Accuracies obtainable using recommended process and details of operation are described. Photographic illustration of production device is included.

  16. Improved hardening theory for cyclic plasticity.

    NASA Technical Reports Server (NTRS)

    Vos, R. G.; Armstrong, W. H.

    1973-01-01

    A temperature-dependent version of a combined hardening theory, including isotropic and kinematic hardening, is presented within the framework of recent plasticity formulations. This theory has been found to be especially useful in finite-element analysis of aerospace vehicle engines under conditions of large plastic strain and low-cycle fatigue.

  17. Kinematic hardening of a porous limestone

    NASA Astrophysics Data System (ADS)

    Cheatham, J. B.; Allen, M. B.; Celle, C. C.

    1984-10-01

    A concept for a kinematic hardening yield surface in stress space for Cordova Cream limestone (Austin Chalk) developed by Celle and Cheatham (1981) has been improved using Ziegler's modification of Prager's hardening rule (Ziegler, 1959). Data to date agree with the formulated concepts. It is shown how kinematic hardening can be used to approximate the yield surface for a wide range of stress states past the initial yield surface. The particular difficulty of identifying the yield surface under conditions of unloading or extension is noted. A yield condition and hardening rule which account for the strain induced anisotropy in Cordova Cream Limestone were developed. Although the actual yield surface appears to involve some change of size and shape, it is concluded that true kinematic hardening provides a basis for engineering calculations.

  18. Challenges in hardening technologies using shallow-trench isolation

    SciTech Connect

    Shaneyfelt, M.R.; Dodd, P.E.; Draper, B.L.; Flores, R.S.

    1998-02-01

    Challenges related to radiation hardening CMOS technologies with shallow-trench isolation are explored. Results show that trench hardening can be more difficult than simply replacing the trench isolation oxide with a hardened field oxide.

  19. Enhancing the Bounce of a Ball

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2010-10-01

    In sports such as baseball, softball, golf, and tennis, a common objective is to hit the ball as fast or as far as possible. Another common objective is to hit the ball so that it spins as fast as possible, since the trajectory of the ball through the air is strongly affected by ball spin. In an attempt to enhance both the coefficient of restitution (COR) and the spin of a golf ball, I conducted several experiments to see what would happen when a 45-g, 42.8-mm diameter golf ball bounced on: (a) a 58-mm diameter, 103-g Super Ball®; (b) an 8-mm thick, 56-mm diameter circular disk of Super Ball material cut from a large Super Ball and glued to a 3.4-kg lead brick; and (c) a 3-mm thick sheet of rubber glued to a 3.4-kg lead brick. (See Fig. 1.)

  20. Development of solid-lubricated ball-screws for use in space

    NASA Technical Reports Server (NTRS)

    Chiba, Masatoshi; Gyougi, Toru; Nishimura, Makoto; Seki, Katsumi

    1991-01-01

    Ball-screws lubricated by solid lubricant films containing molybdenum disulphide are developed. The ball-screws (shaft diameter: phi 25 mm, length: 667 mm) were operated under a load of 40 to 120 N at a speed of 1.5 to 200 rpm at 10(exp -5) Pa. First, ball-screws made of stainless steel SUS 440C were studied using test equipment originally designed for this study. To reduce weight, the next step taken was to develop a ball-screw made of 6Al-4V-titanium. Long wear-life of more than 1 x 10(exp 7) revolutions was achieved with solid lubricated ball-screws made of SUS 440C and 6Al-4V-titanium in a hard vacuum. According to the surface profile of the shaft measured after 1 x 10(exp 7) revolutions, more solid lubricant remained on the surface of 6Al-4V-titanium than that of stainless steel. Auger and EPMA analysis confirmed lubrication was maintained by solid lubricant on nuts and screws after the lubricant films on the balls were worn off.

  1. Precipitation Reactions in Age-Hardenable Alloys During Laser Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Jägle, Eric A.; Sheng, Zhendong; Wu, Liang; Lu, Lin; Risse, Jeroen; Weisheit, Andreas; Raabe, Dierk

    2016-03-01

    We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis.

  2. Attempts to create ball lightning with triggered lightning

    NASA Astrophysics Data System (ADS)

    Hill, Jonathan D.; Uman, Martin A.; Stapleton, Michael; Jordan, Douglas M.; Chebaro, Alexander M.; Biagi, Christopher J.

    2010-08-01

    We describe attempts to create ball lightning by directing lightning, triggered from natural thunderclouds using the rocket-and-wire technique, through a variety of materials. Some of the observed phenomena have features in common with natural ball lightning or with laboratory attempts to create it: flame-like luminosity for up to 0.5 s above salt water; constant-luminosity silicon fragments falling for about 1 s under the influence of gravity; a 0.7 m region of stationary luminosity whose bottom was 0.3 m above a stainless steel surface to which arcing had occurred; and a glow for about 0.5 s above pine tree sections.

  3. MIPP Plastic Ball electronics upgrade

    SciTech Connect

    Baldin, Boris; /Fermilab

    2009-01-01

    An upgrade electronics design for Plastic Ball detector is described. The Plastic Ball detector was a part of several experiments in the past and its back portion (proposed to be used in MIPP) consists of 340 photomultipliers equipped with a sandwich scintillator. The scintillator sandwich has fast and slow signal component with decay times 10 ns and 1 {micro}s respectively. The upgraded MIPP experiment will collect up to 12,000 events during each 4 second spill and read them out in {approx}50 seconds between spills. The MIPP data acquisition system will employ deadtime-less concept successfully implemented in Muon Electronics of Dzero experiment at Fermilab. An 8-channel prototype design of the Plastic Ball Front End (PBFE) implementing these requirements is discussed. Details of the schematic design, simulation and prototype test results are discussed.

  4. Preparation of magnesium ferrite nanoparticles by ultrasonic wave-assisted aqueous solution ball milling.

    PubMed

    Chen, Ding; Li, Dian-yi; Zhang, Ying-zhe; Kang, Zhi-tao

    2013-11-01

    Magnesium ferrite, MgFe2O4 nanoparticles with high saturation magnetization were successfully synthesized using ultrasonic wave-assisted ball milling. In this study, the raw materials were 4MgCO3·Mg(OH)2·5H2O and Fe2O3 powders and the grinding media was stainless steel ball. The average particle diameter of the product MgFe2O4 powders was 20 nm and the saturation magnetization of them reached 54.8 emu/g. The different results of aqueous solution ball milling with and without ultrasonic wave revealed that it was the coupling effect of ultrasonic wave and mechanical force that played an important role during the synthesis of MgFe2O4. In addition, the effect of the frequency of the ultrasonic wave on the ball milling process was investigated. PMID:23622867

  5. 10. KIDNER BRIDGE STRUCTURAL STEEL DETAIL SHEET (original plan sheet ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. KIDNER BRIDGE STRUCTURAL STEEL DETAIL SHEET (original plan sheet is in possession of Ball State University, Drawings and Documents Archive, COllege of Architecture and Planing, Ball State University, Muncie, Indiana, 47306 - Kidner Bridge, Spanning Mississinewa River at County Road 700 South, Upland, Grant County, IN

  6. How balls roll off tables

    NASA Astrophysics Data System (ADS)

    Bacon, M. E.

    2005-08-01

    The motion of a ball rolling off the edge of a table is studied theoretically and experimentally. A detailed analysis of the motion requires consideration of an initial no-slip phase followed by a brief slipping phase. To obtain quantitative predictions for comparison with experiment, the equations were solved numerically. Data are obtained using video recordings, and the experimentally determined angular velocity before and after the ball leaves the table is compared with the theoretical calculations. The inadequacy of a previous analysis is demonstrated. Suggestions for other experiments are made.

  7. Ball lightning risk to aircraft

    NASA Astrophysics Data System (ADS)

    Doe, R.; Keul, A.

    2009-04-01

    Lightning is a rare but regular phenomenon for air traffic. Aircraft are designed to withstand lightning strikes. Research on lightning and aircraft can be called detailed and effective. In the last 57 years, 18 reported lightning aviation disasters with a fatality figure of at least 714 persons occurred. For comparison, the last JACDEC ten-year average fatality figure was 857. The majority encountered lightning in the climb, descent, approach and/or landing phase. Ball lightning, a metastable, rare lightning type, is also seen from and even within aircraft, but former research only reported individual incidents and did not generate a more detailed picture to ascertain whether it constitutes a significant threat to passenger and aircraft safety. Lacking established incident report channels, observations were often only passed on as "air-travel lore". In an effort to change this unsatisfactory condition, the authors have collected a first international dataset of 38 documented ball lightning aircraft incidents from 1938 to 2001 involving 13 reports over Europe, 13 over USA/Canada, and 7 over Russia. 18 (47%) reported ball lightning outside the aircraft, 18 (47%) inside, 2 cases lacked data. 8 objects caused minor damage, 8 major damage (total: 42%), only one a crash. No damage was reported in 18 cases. 3 objects caused minor crew injury. In most cases, ball lightning lasted several seconds. 11 (29%) incidents ended with an explosion of the object. A cloud-aircraft lightning flash was seen in only 9 cases (24%) of the data set. From the detailed accounts of air personnel in the last 70 years, it is evident that ball lightning is rarely, but consistently observed in connection with aircraft and can also occur inside the airframe. Reports often came from multiple professional witnesses and in several cases, damages were investigated by civil or military authorities. Although ball lightning is no main air traffic risk, the authors suggest that incident and accident

  8. Laser Hardening Prediction Tool Based On a Solid State Transformations Numerical Model

    SciTech Connect

    Martinez, S.; Ukar, E.; Lamikiz, A.

    2011-01-17

    This paper presents a tool to predict hardening layer in selective laser hardening processes where laser beam heats the part locally while the bulk acts as a heat sink.The tool to predict accurately the temperature field in the workpiece is a numerical model that combines a three dimensional transient numerical solution for heating where is possible to introduce different laser sources. The thermal field was modeled using a kinetic model based on Johnson-Mehl-Avrami equation. Considering this equation, an experimental adjustment of transformation parameters was carried out to get the heating transformation diagrams (CHT). With the temperature field and CHT diagrams the model predicts the percentage of base material converted into austenite. These two parameters are used as first step to estimate the depth of hardened layer in the part.The model has been adjusted and validated with experimental data for DIN 1.2379, cold work tool steel typically used in mold and die making industry. This steel presents solid state diffusive transformations at relative low temperature. These transformations must be considered in order to get good accuracy of temperature field prediction during heating phase. For model validation, surface temperature measured by pyrometry, thermal field as well as the hardened layer obtained from metallographic study, were compared with the model data showing a good adjustment.

  9. Two Magnets and a Ball Bearing: A Simple Demonstration of the Methods of Images.

    ERIC Educational Resources Information Center

    Poon, W. C. K.

    2003-01-01

    Investigates the behavior of a bar magnet with a steel ball bearing on one pole as it approaches another bar magnet. Maps the problem onto electrostatics and explains observations based on the behavior of point charges near an isolated, uncharged sphere. Offers a simple demonstration of the method of images in electrostatics. (Author/NB)

  10. Metallurgical Analysis of Ball Bearing Seized During Operation

    NASA Astrophysics Data System (ADS)

    Jha, Abhay K.; Swathi Kiranmayee, M.; Ramesh Narayanan, P.; Sreekumar, K.; Sinha, P. P.

    2012-06-01

    440C stainless steel of martensitic grade is being extensively used for bearing application because of its high wear and corrosion resistance. This alloy steel with 1 wt.% C along with 17 wt.% Cr, 1 wt.% Mn and up to 0.75 wt.% Mo has a number of primary carbides, which provide high hardness and good wear resistance. Owing to its unique performance characteristic, this steel finds a number of applications in space program. One such application is bearing used in booster pump assembly of propulsion system. During one of the ground tests of propulsion system, booster pump bearing seized operation after performing its partial intended function. The bearing was removed from the assembly and cut open. The ball and outer caging were analyzed using metallographic techniques and compared with another bearing taken from the fresh stock. Study indicated that ball as well as outer caging experienced exposure to high temperature and resulted in phase transformation. This article highlights the details of investigations carried out.

  11. Cyclic hardening mechanisms in Nimonic 80A

    NASA Technical Reports Server (NTRS)

    Lerch, B. A.; Gerold, V.

    1987-01-01

    A nickel base superalloy was fatigued under constant plastic strain range control. The hardening response was investigated as a function of plastic strain range and particle size of the gamma prime phase. Hardening was found to be a function of the slip band spacing. Numerous measurements of the slip band spacing and other statistical data on the slip band structures were obtained. Interactions between intersecting slip systems were shown to influence hardening. A Petch-Hall model was found to describe best this relationship between the response stress and the slip band spacing.

  12. Aligner for Elastic Collisions of Dropped Balls.

    ERIC Educational Resources Information Center

    Mellen, Walter Roy

    1995-01-01

    Discusses an aligner that permits dropping a stack of any number of balls of different sizes, elasticities, hardnesses, or types to observe the rebound of the top ball. Experimental results allow a reasonable comparison with theory. (MVL)

  13. Neutron Irradiation Resistance of RAFM Steels

    SciTech Connect

    Gaganidze, Ermile; Dafferner, Bernhard; Aktaa, Jarir

    2008-07-01

    The neutron irradiation resistance of the reduced-activation ferritic/martensitic (RAFM) steel EUROFER97 and international reference steels (F82H-mod, OPTIFER-Ia, GA3X and MANET-I) have been investigated after irradiation in the Petten High Flux Reactor up to 16.3 dpa at different irradiation temperatures (250-450 deg. C). The embrittlement behavior and hardening are investigated by instrumented Charpy-V tests with sub-size specimens. Neutron irradiation-induced embrittlement and hardening of EUROFER97 was studied under different heat treatment conditions. Embrittlement and hardening of as-delivered EUROFER97 steel are comparable to those of reference steels. Heat treatment of EUROFER97 at a higher austenitizing temperature substantially improves the embrittlement behaviour at low irradiation temperatures. Analysis of embrittlement vs. hardening behavior of RAFM steels within a proper model in terms of the parameter C={delta}DBTT/{delta}{sigma} indicates hardening-dominated embrittlement at irradiation temperatures below 350 deg. C with 0.17 {<=} C {<=} 0.53 deg. C/MPa. Scattering of C at irradiation temperatures above 400 deg. C indicates non hardening embrittlement. A role of He in a process of embrittlement is investigated in EUROFER97 based steels, that are doped with different contents of natural B and the separated {sup 10}B-isotope (0.008-0.112 wt.%). Testing on small scale fracture mechanical specimens for determination of quasi-static fracture toughness will be also presented in a view of future irradiation campaigns. (authors)

  14. Vertical bounce of two vertically aligned balls

    NASA Astrophysics Data System (ADS)

    Cross, Rod

    2007-11-01

    When a tennis ball rests on top of a basketball and both drop to the floor together, the tennis ball is projected vertically at high speed. A mass-spring model of the impact, as well as air track data, suggest that the tennis ball should be projected at relatively low speed. Measurements of the forces on each ball and the bounce of vertically aligned superballs are used to resolve the discrepancy.

  15. 2012 Problem 15: Frustrating Golf Ball

    NASA Astrophysics Data System (ADS)

    Huang, Shan; Zhu, Zheyuan; Gao, Wenli; Wang, Sihui

    2015-10-01

    This paper studies the condition for a golf ball to escape from a hole. The two determining factors are the ball's initial velocity v0 and its deviation from the center of the hole d. There is a critical escaping velocity vc for every deviation d. The ball's motion is analyzed by calculating the change of velocity whenever the ball collides with the hole. The critical conditions predicted by our theory are verified through experiment.

  16. Does Ease to Block a Ball Affect Perceived Ball Speed? Examination of Alternative Hypotheses

    ERIC Educational Resources Information Center

    Witt, Jessica K.; Sugovic, Mila

    2012-01-01

    According to an action-specific account of perception, the perceived speed of a ball can be a function of the ease to block the ball. Balls that are easier to stop look like they are moving slower than balls that are more difficult to stop. This was recently demonstrated with a modified version of the classic computer game Pong (Witt & Sugovic,…

  17. Secrets of the Crystal Ball

    ERIC Educational Resources Information Center

    Croucher, John S.

    2007-01-01

    This article describes how a crystal ball known as "The Flash Mind Reader" is played. "The Flash Mind Reader" is a mathematics game in which the player is invited to select any-two digit number and then subtract the sum of these two digits from the original number. A chart is provided in which the (adjusted) number they obtained will have a symbol…

  18. Idea Bank: Wiffle Ball Physics

    ERIC Educational Resources Information Center

    Lancor, Rachael

    2009-01-01

    Projectile motion, a cornerstone topic of introductory physics, is usually a student's first exposure to the problem-solving techniques used in this subject. Often, this is an inactive learning experience--students work with pencil and paper to read and solve projectile motion problems (e.g., diagrams and descriptions of balls being hit, kicked,…

  19. Laboratory-produced ball lightning

    NASA Astrophysics Data System (ADS)

    Golka, Robert K., Jr.

    1994-05-01

    For 25 years I have actively been searching for the true nature of ball lightning and attempting to reproduce it at will in the laboratory. As one might expect, many unidentified lights in the atmosphere have been called ball lightning, including Texas Maffa lights (automobile headlights), flying saucers (UFOs), swamp gas in Ann Arbor, Michigan, etc. For 15 years I thought ball lightning was strictly a high-voltage phenomenon. It was not until 1984 when I was short-circuiting the electrical output of a diesel electric railroad locomotive that I realized that the phenomenon was related more to a high current. Although I am hoping for some other types of ball lightning to emerge such as strictly electrostatic-electromagnetic manifestations, I have been unlucky in finding laboratory provable evidence. Cavity-formed plasmodes can be made by putting a 2-inch burning candle in a home kitchen microwave oven. The plasmodes float around for as long as the microwave energy is present.

  20. Ball Aerospace Actuator Cryogenic Testing

    NASA Technical Reports Server (NTRS)

    Kingsbury, Lana; Lightsey, Paul; Quigley, Phil; Rutkowski, Joel; Russell, J. Kevin (Technical Monitor)

    2002-01-01

    The ambient testing characterizing step size and repeatability for the Ball Aerospace Cryogenic Nano-Positioner actuators for the AMSD (Advanced Mirror System Demonstrator) program has been completed and are presented. Current cryogenic testing is underway. Earlier cryogenic test results for a pre-cursor engineering model are presented.

  1. Playing Ball in a Space Station

    ERIC Educational Resources Information Center

    Simoson, Andrew J.

    2006-01-01

    How does artificial gravity affect the path of a thrown ball? This paper contrasts ball trajectories on the Little Prince's asteroid planet B-612 and Arthur C. Clarke's rotating-drum spacecraft of 2001, and demonstrates curve balls with multiple loops in the latter environment.

  2. An index of beam hardening artifact for two-dimensional cone-beam CT tomographic images: establishment and preliminary evaluation

    NASA Astrophysics Data System (ADS)

    Yuan, Fusong; Lv, Peijun; Yang, Huifang; Wang, Yong; Sun, Yuchun

    2015-07-01

    Objectives: Based on the pixel gray value measurements, establish a beam-hardening artifacts index of the cone-beam CT tomographic image, and preliminarily evaluate its applicability. Methods: The 5mm-diameter metal ball and resin ball were fixed on the light-cured resin base plate respectively, while four vitro molars were fixed above and below the ball, on the left and right respectively, which have 10mm distance with the metal ball. Then, cone beam CT was used to scan the fixed base plate twice. The same layer tomographic images were selected from the two data and imported into the Photoshop software. The circle boundary was built through the determination of the center and radius of the circle, according to the artifact-free images section. Grayscale measurement tools were used to measure the internal boundary gray value G0, gray value G1 and G2 of 1mm and 20mm artifacts outside the circular boundary, the length L1 of the arc with artifacts in the circular boundary, the circumference L2. Hardening artifacts index was set A = (G1 / G0) * 0.5 + (G2 / G1) * 0.4 + (L2 / L1) * 0.1. Then, the A values of metal and resin materials were calculated respectively. Results: The A value of cobalt-chromium alloy material is 1, and resin material is 0. Conclusion: The A value reflects comprehensively the three factors of hardening artifacts influencing normal oral tissue image sharpness of cone beam CT. The three factors include relative gray value, the decay rate and range of artifacts.

  3. Fatigue hardening in niobium single crystals.

    NASA Technical Reports Server (NTRS)

    Doner, M.; Diprimio, J. C.; Salkovitz, E. I.

    1973-01-01

    Nb single crystals of various orientations were cyclically deformed in tension-compression under strain control. At low strain amplitudes all crystals oriented for single slip and some oriented for multiple slip showed a two stage hardening. When present, the first stage was characterized with almost no cyclic work hardening. The rate of hardening in the second stage increased with strain amplitude and the amount of secondary slip. In crystals oriented for single slip kink bands developed on their side faces during rapid hardening stage which resulted in considerable amount of asterism in Laue spots. A cyclic stress-strain curve independent of prior history was found to exist which was also independent of crystal orientation. Furthermore, this curve differed only slightly from that of polycrystalline Nb obtained from data in literature.

  4. Alloy solution hardening with solute pairs

    DOEpatents

    Mitchell, John W.

    1976-08-24

    Solution hardened alloys are formed by using at least two solutes which form associated solute pairs in the solvent metal lattice. Copper containing equal atomic percentages of aluminum and palladium is an example.

  5. Process for hardening the surface of polymers

    DOEpatents

    Mansur, L.K.; Lee, E.H.

    1992-07-14

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance. 1 figure.

  6. Process for hardening the surface of polymers

    DOEpatents

    Mansur, Louis K.; Lee, Eal H.

    1992-01-01

    Hard surfaced polymers and the method for making them is generally described. Polymers are subjected to simultaneous multiple ion beam bombardment, that results in a hardening of the surface and improved wear resistance.

  7. Effective mineral coatings for hardening the surface of metallic materials

    NASA Astrophysics Data System (ADS)

    Kislov, S. V.; Kislov, V. G.; Skazochkin, A. V.; Bondarenko, G. G.; Tikhonov, A. N.

    2015-07-01

    The structural changes that occur in the surface and surface layers of steel 20Kh13 and titanium alloy PT-3V (Russian designation) samples after each stage of hardening due to a formed mineral surface layer are studied by optical microscopy, transmission electron microscopy, and scanning electron microscopy. Electric spark alloying, pressing, and ultrasonic processing are used to reach the effect of volume compression of the base metal and the mineral in the plastic deformation zone. As a result, applied mineral particles concentrate in preliminarily created microvoids in a thin surface layer. The surface layer thus modified acquires a high hardness and wear resistance. Durometry shows that the hardness of the processed sample surfaces increases more than twofold. Therefore, the developed technology of creating a mineral coating can be used to increase the tribological properties of the surfaces of the parts, units, and mechanisms of turbine, pump, and mining equipment, which undergo intense wear during operation.

  8. Decline in Radiation Hardened Microcircuit Infrastructure

    NASA Technical Reports Server (NTRS)

    LaBel, Kenneth A.

    2015-01-01

    Two areas of radiation hardened microcircuit infrastructure will be discussed: 1) The availability and performance of radiation hardened microcircuits, and, and 2) The access to radiation test facilities primarily for proton single event effects (SEE) testing. Other areas not discussed, but are a concern include: The challenge for maintaining radiation effects tool access for assurance purposes, and, the access to radiation test facilities primarily for heavy ion single event effects (SEE) testing. Status and implications will be discussed for each area.

  9. Nonlinear ball chain waveguides for acoustic emission and ultrasound sensing of ablation

    NASA Astrophysics Data System (ADS)

    Pearson, Stephen H.

    Harsh environment acoustic emission and ultrasonic wave sensing applications often benefit from placing the sensor in a remote and more benign physical location by using waveguides to transmit elastic waves between the structural location under test and the transducer. Waveguides are normally designed to have high fidelity over broad frequency ranges to minimize distortion -- often difficult to achieve in practice. This thesis reports on an examination of using nonlinear ball chain waveguides for the transmission of acoustic emission and ultrasonic waves for the monitoring of thermal protection systems undergoing severe heat loading, leading to ablation and similar processes. Experiments test the nonlinear propagation of solitary, harmonic and mixed harmonic elastic waves through a copper tube filled with steel and elastomer balls and various other waveguides. Triangulation of pencil lead breaks occurs on a steel plate. Data are collected concerning the usage of linear waveguides and a water-cooled linear waveguide. Data are collected from a second water-cooled waveguide monitoring Atmospheric Reentry Materials in UVM's Inductively-Coupled Plasma Torch Facility. The motion of the particles in the dimer waveguides is linearly modeled with a three ball and spring chain model and the results are compared per particle. A theoretical nonlinear model is presented which is capable of exactly modeling the motion of the dimer chains. The shape of the waveform propagating through the dimer chain is modeled in a sonic vacuum. Mechanical pulses of varying time widths and amplitudes are launched into one end of the ball chain waveguide and observed at the other end in both time and frequency domains. Similarly, harmonic and mixed harmonic mechanical loads are applied to one end of the waveguide. Balls of different materials are analyzed and discriminated into categories. A copper tube packed with six steel particles, nine steel or marble particles and a longer copper tube

  10. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  11. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  12. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  13. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  14. 7 CFR 58.641 - Hardening and storage.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage. 58.641 Section 58.641... Procedures § 58.641 Hardening and storage. Immediately after the semifrozen product is placed in its intended container it shall be placed in a hardening tunnel or hardening room to continue the freezing process....

  15. Femtosecond laser-induced periodic surface structures on steel and titanium alloy for tribological applications

    NASA Astrophysics Data System (ADS)

    Bonse, J.; Koter, R.; Hartelt, M.; Spaltmann, D.; Pentzien, S.; Höhm, S.; Rosenfeld, A.; Krüger, J.

    2014-10-01

    Laser-induced periodic surface structures (LIPSS, ripples) were generated on stainless steel (100Cr6) and titanium alloy (Ti6Al4V) surfaces upon irradiation with multiple femtosecond laser pulses (pulse duration 30 fs, central wavelength 790 nm). The experimental conditions (laser fluence, spatial spot overlap) were optimized in a sample-scanning geometry for the processing of large surface areas (5 × 5 mm2) covered homogeneously by the nanostructures. The irradiated surface regions were subjected to white light interference microscopy and scanning electron microscopy revealing spatial periods around 600 nm. The tribological performance of the nanostructured surface was characterized by reciprocal sliding against a ball of hardened steel in paraffin oil and in commercial engine oil as lubricants, followed by subsequent inspection of the wear tracks. For specific conditions, on the titanium alloy a significant reduction of the friction coefficient by a factor of more than two was observed on the laser-irradiated (LIPSS-covered) surface when compared to the non-irradiated one, indicating the potential benefit of laser surface structuring for tribological applications.

  16. Aerodynamics of a golf ball with grooves

    NASA Astrophysics Data System (ADS)

    Kim, Jooha; Son, Kwangmin; Choi, Haecheon

    2009-11-01

    It is well known that the drag on a dimpled ball is much lower than that on smooth ball. Choi et al. (Phys. Fluids, 2006) showed that turbulence is generated through the instability of shear layer separating from the edge of dimples and delays flow separation. Based on this mechanism, we devise a new golf ball with grooves on the surface but without any dimples. To investigate the aerodynamic performance of this new golf ball, an experiment is conducted in a wind tunnel at the Reynolds numbers of 0.5 x10^5 - 2.7 x10^5 and the spin ratios (ratio of surface velocity to the free-stream velocity) of α=0 - 0.5, which are within the ranges of real golf-ball velocity and spin rate. We measure the drag and lift forces on the grooved ball and compare them with those of smooth ball. At zero spin, the drag coefficient on the grooved ball shows a rapid fall-off at a critical Reynolds number and maintains a minimum value which is lower by 50% than that on smooth ball. At non-zero α, the drag coefficient on the grooved ball increases with increasing α, but is still lower by 40% than that on smooth ball. The lift coefficient on the grooved ball increases with increasing α, and is 100% larger than that on smooth ball. The aerodynamic characteristics of grooved ball is in general quite similar to that of dimpled ball. Some more details will be discussed in the presentation.

  17. Ceramic bearing development. Volume 1. Fatigue and wear behavior of NBD-200 silicon nitride balls. Interim report, 1 August 1992-1 October 1994

    SciTech Connect

    Burrier, H.I.; Burk, C.

    1995-03-01

    These are the test results of the fatigue and wear performance of NBD-200, silicon nitride balls under conditions of rolling contact in ball bearings. Life testing was done under conditions of load and EHD film thickness equal to or more severe than those to be expected in turbine engine mainshaft applications. The actual temperatures and speeds of those applications were not simulated. No fatigue failures occurred in a sample of 556 `standard` NBD-200 balls within a test limit of five times the experimentally - determined L-10 life of the AISI 52100 steel balls. Ball failures did occur in a sample of balls identified by a Surface Acoustic Wave NDE technique as being flawed, but the correspondence between the estimated severity of the flaws and the specific ball failures was not good. A Thermal Proof Testing technique for eliminating balls with flaws may possibly have promoted failures of balls that otherwise would have performed satisfactorily. Wear tests, performed under moderate to severe boundary lubrication conditions showed no measurable, `conventional` wear. The life - limiting factor in these hybrid bearings was microspalling of the AISI 52100 and M-50 steel races.

  18. Fate of thermal log type Q balls

    SciTech Connect

    Chiba, Takeshi; Kamada, Kohei; Kasuya, Shinta; Yamaguchi, Masahide

    2010-11-15

    We study time evolution of the Q ball in thermal logarithmic potential using lattice simulations. As the temperature decreases due to the cosmic expansion, the thermal logarithmic term in the potential is eventually overcome by a mass term, and we confirm that the Q ball transforms from the thick-wall type to the thin-wall type for a positive coefficient of radiative corrections to the mass term, as recently suggested. Moreover, we find that the Q ball finally ''melts down'' when the Q-ball solution disappears. We also discuss the effects of this phenomenon on the detectability of gravitational waves from the Q-ball formation.

  19. Ceramic Rail-Race Ball Bearings

    NASA Technical Reports Server (NTRS)

    Balzer, Mark A.; Mungas, Greg S.; Peters, Gregory H.

    2010-01-01

    Non-lubricated ball bearings featuring rail races have been proposed for use in mechanisms that are required to function in the presence of mineral dust particles in very low-pressure, dry environments with extended life. Like a conventional ball bearing, the proposed bearing would include an inner and an outer ring separated by balls in rolling contact with the races. However, unlike a conventional ball bearing, the balls would not roll in semi-circular or gothic arch race grooves in the rings: instead, the races would be shaped to form two or more rails (see figure). During operation, the motion of the balls would push dust particles into the spaces between the rails where the particles could not generate rolling resistance for the balls

  20. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  1. Polymer-composite ball lightning.

    PubMed

    Bychkov, V L

    2002-01-15

    Investigations into the state of ball lightning (BL) have been made, and both theory and experiments, related to so-called "polymer-composite" ball lightning, are presented. The properties of such a polymeric BL have been described and are that of a long-lived object capable of storing high energy. Results of experiments, starting with polymeric components in erosive gas discharge experiments, are described and discussed. The model of BL as a highly charged polymer-dielectric structure is described. According to this model BL appears as the result of the aggregation of natural polymers, such as lignin and cellulose, soot, polymeric silica and other natural dust particles. Its ability to glow is explained by the appearance over its perimeter of gas discharges near the highly charged BL surface, and electrical breakdown of some regions on the surface, consisting of polymerized and aggregated threads. PMID:16210170

  2. Predicting steady-state temperature, life, skid, and film thickness in a greased preloaded hybrid ball bearing

    SciTech Connect

    Poplawski, J.V.; Atwell, D.R.; Lubas, M.J.; Odessky, V. |

    1996-04-01

    This paper describes the use of the SHABERTH computer program supplemented with experimental temperature and skid data to quantify steady-state bearing operation. Parametric studies on ball diameter and number, contact angle, curvature, grease type, and preload are presented with their influence on contact stress, fatigue life, skid load, film thickness, and inner and outer race temperatures. These results are compared for a steel versus hybrid bearing set in a DB and DFSL mounting. The method presented can be applied to the design of other steel and hybrid ball thrust bearing systems.

  3. Keeping Your Eyes Continuously on the Ball While Running for Catchable and Uncatchable Fly Balls

    PubMed Central

    Postma, Dees B. W.; den Otter, A. Rob; Zaal, Frank T. J. M.

    2014-01-01

    When faced with a fly ball approaching along the sagittal plane, fielders need information for the control of their running to the interception location. This information could be available in the initial part of the ball trajectory, such that the interception location can be predicted from its initial conditions. Alternatively, such predictive information is not available, and running to the interception location involves continuous visual guidance. The latter type of control would predict that fielders keep looking at the approaching ball for most of its flight, whereas the former type of control would fit with looking at the ball during the early part of the ball's flight; keeping the eyes on the ball during the remainder of its trajectory would not be necessary when the interception location can be inferred from the first part of the ball trajectory. The present contribution studied visual tracking of approaching fly balls. Participants were equipped with a mobile eye tracker. They were confronted with tennis balls approaching from about 20 m, and projected in such a way that some balls were catchable and others were not. In all situations, participants almost exclusively tracked the ball with their gaze until just before the catch or until they indicated that a ball was uncatchable. This continuous tracking of the ball, even when running close to their maximum speeds, suggests that participants employed continuous visual control rather than running to an interception location known from looking at the early part of the ball flight. PMID:24670972

  4. Ball Aerospace Hybrid Space Cryocoolers

    NASA Astrophysics Data System (ADS)

    Gully, W.; Glaister, D. S.; Hendershott, P.; Kotsubo, V.; Lock, J. S.; Marquardt, E.

    2008-03-01

    This paper describes the design, development, testing, and performance at Ball Aerospace of a long-life hybrid (combination of Stirling and Joule-Thomson [J-T] thermodynamic cycles) space cryocooler. Hybrid coolers are synergistic combinations of two thermodynamic cycles that combine advantages of each cycle to yield overall improved performance. Hybrid cooler performance advantages include: 1) load leveling of large heat loads; 2) remote cryogenic cooling with very low to negligible induced vibration and jitter; 3) very low redundant (off state) cooler penalties; 4) high power efficiency, especially at low temperatures; and 5) simplified system integration with capability to cross gimbals and no need for thermal straps or switches. Ball Aerospace is currently developing several different hybrid cooler systems. The 35 K hybrid cooler provides 2.0 W at 35 K and 8.5 W at 85 K with an emphasis on load leveling of high transient heat loads and remote, low vibration cooling. The 10 K hybrid cooler provides 200 mW at 10 K, 700 mW at 15 K, and 10.7 W at 85 K with an emphasis on power efficiency. In addition, Ball Aerospace built and tested a complete hybrid cooler that met the requirements of the JWST Mid-Infrared Instrument (MIRI) cooler including providing 80 mW at 6 K and 100 mW at 18 K for a total system (28 V) power of 310 W.

  5. Tuned rolling-ball dampers for vibration control in wind turbines

    NASA Astrophysics Data System (ADS)

    Chen, Junling; Georgakis, Christos T.

    2013-10-01

    With wind turbines growing in size and cost, it is necessary to reduce their dynamic responses and improve their fatigue lifetime. A passive tuned-mass damper (TMD) is a very efficient solution for vibration control in structures subjected to wind excitations. In this study, a tuned rolling-ball damper characterized by single or multiple steel balls rolling in a spherical container is proposed to be mounted on the top of wind turbines to reduce the wind-induced vibration. A 1/20 scale shaking table model was developed to evaluate the control effectiveness of the damper. The wind-induced dynamic responses of the test model with and without TMD were obtained from the shaking table tests. The test results indicated that the rolling-ball dampers could effectively suppress the wind-induced vibration of wind turbines. The damper with three balls in one container had better control effectiveness than that with only one ball because of the impact effect and the rolling friction. The control effectiveness of the damper cannot be improved further when the number of balls is increased beyond a certain point.

  6. Experimental investigation of the thermal contact resistance of a space-use deep groove ball bearing

    NASA Astrophysics Data System (ADS)

    Nakajima, Katsuhiko

    An investigation is conducted to experimentally verify an analytical method that determines the thermal contact resistance between the balls and the inner and outer rings of a space-use ball bearing. A single row bearing made from stainless steel 440 C is tested in a vacuum environment, and steady-state temperature distributions are measured to evaluate the heat flow across the stationary bearing. Test results are given for the conditions of axial, radial, and combined loading. It is concluded that the proposed calculation method accurately predicts the thermal contact resistance between the elements of a dry bearing with smooth contact surfaces.

  7. Effect of Fiber Orientation on Ball Failures Under Rolling-contact Conditions

    NASA Technical Reports Server (NTRS)

    Butler, Robert H; Bear, H Robert; Carter, Thomas L

    1957-01-01

    The rolling-contact fatigue spin rig was used to test bails of a bearing steel at maximum Hertz stresses of 600,000 to 750,000 psi. The effect of fiber orientation was observed with the ball track restricted to passing directly over the poles, coincident with the equator, or randomly around the ball. The polar areas were found to be weaker in fatigue than the nonpolar areas. This resulted in a much greater portion of the failures occurring in the polar areas than would be expected from a homogeneous material. The early failures are discussed.

  8. Micro sized implantable ball lens-based fiber optic probe design

    NASA Astrophysics Data System (ADS)

    Cha, Jaepyeong; Kang, Jin U.

    2014-02-01

    A micro sized implantable ball lens-based fiber optic probe design is described for continuous monitoring of brain activity in freely behaving mice. A prototype uses a 500-micron ball lens and a highly flexible 350-micron-diameter fiber bundle, which are enclosed by a 21G stainless steel sheath. Several types and thickness of brain tissue, consisting of fluorescent probes such as GFP, GCaMP3 calcium indicator, are used to evaluate the performance of the imaging probe. Measured working distance is approximately 400-μm, but is long enough to detect neural activities from cortical and cerebellar tissues of mice brain.

  9. Ball Screw Actuator Including a Stop with an Integral Guide

    NASA Technical Reports Server (NTRS)

    Wingett, Paul T. (Inventor); Perek, John (Inventor); Geck, Kellan (Inventor)

    2015-01-01

    An actuator includes a housing assembly, a ball nut, a ball screw, and a ball screw stop. The ball nut is rotationally mounted in the housing assembly, is adapted to receive an input torque, and is configured, upon receipt thereof, to rotate and supply a drive force. The ball screw is mounted within the housing assembly and extends through the ball nut. The ball screw has a first end and a second end, and is coupled to receive the drive force from the ball nut. The ball screw is configured, upon receipt of the drive force, to selectively translate between a stow position and a deploy position. The ball screw stop is mounted on the ball screw to translate therewith and is configured to at selectively engage the housing assembly while the ball screw is translating, and engage the ball nut when the ball screw is in the deploy position.

  10. Precise timing when hitting falling balls

    PubMed Central

    Brenner, Eli; Driesen, Ben; Smeets, Jeroen B. J.

    2014-01-01

    People are extremely good at hitting falling balls with a baseball bat. Despite the ball's constant acceleration, they have been reported to time hits with a standard deviation of only about 7 ms. To examine how people achieve such precision, we compared performance when there were no added restrictions, with performance when looking with one eye, when vision was blurred, and when various parts of the ball's trajectory were hidden from view. We also examined how the size of the ball and varying the height from which it was dropped influenced temporal precision. Temporal precision did not become worse when vision was blurred, when the ball was smaller, or when balls falling from different heights were randomly interleaved. The disadvantage of closing one eye did not exceed expectations from removing one of two independent estimates. Precision was higher for slower balls, but only if the ball being slower meant that one saw it longer before the hit. It was particularly important to see the ball while swinging the bat. Together, these findings suggest that people time their hits so precisely by using the changing elevation throughout the swing to adjust the bat's movement to that of the ball. PMID:24904380

  11. Precise timing when hitting falling balls.

    PubMed

    Brenner, Eli; Driesen, Ben; Smeets, Jeroen B J

    2014-01-01

    People are extremely good at hitting falling balls with a baseball bat. Despite the ball's constant acceleration, they have been reported to time hits with a standard deviation of only about 7 ms. To examine how people achieve such precision, we compared performance when there were no added restrictions, with performance when looking with one eye, when vision was blurred, and when various parts of the ball's trajectory were hidden from view. We also examined how the size of the ball and varying the height from which it was dropped influenced temporal precision. Temporal precision did not become worse when vision was blurred, when the ball was smaller, or when balls falling from different heights were randomly interleaved. The disadvantage of closing one eye did not exceed expectations from removing one of two independent estimates. Precision was higher for slower balls, but only if the ball being slower meant that one saw it longer before the hit. It was particularly important to see the ball while swinging the bat. Together, these findings suggest that people time their hits so precisely by using the changing elevation throughout the swing to adjust the bat's movement to that of the ball. PMID:24904380

  12. Surface Strength of Silicon Nitride in Relation to Rolling Contact Performance Measured on Ball-on-Rod and Modified Four-Ball Tests

    SciTech Connect

    Wang, Wei; Hadfield, M.; Wereszczak, Andrew A

    2010-01-01

    Silicon nitride (Si{sub 3}N{sub 4}) has been used in various rolling contact applications in turbomachinery, automotive and power industry. It is favoured to replace conventional steel due to its low density, low friction, corrosion resistance and good performance under extreme condition. However, a major limitation of its wider application is its high material and machining cost, especially the cost associated with the finishing process. In the present study, a low cost sintered and reaction bonded silicon nitride (SRBSN) is used to study the surface machining effects on its rolling contact performance. Attempt has been made to link the surface strengths of Si{sub 3}N{sub 4} derived from half-rod and C-sphere flexure strength specimens to the rolling contact lifetimes of Si{sub 3}N{sub 4} rod and ball specimens. The rolling contact fatigue tests are carried out on ball-on-rod and modified four ball machines. Three types of surfaces with coarse, fine and conventional finishing conditions are examined. Flexure strength tests on half-rod and C-sphere show an increasing surface strength from specimens with coarse, fine to conventionally machined conditions. During rolling contact fatigue test of as-machined specimens, there are no failures observed on both ball-on-rod and four ball tests after 100 million stress cycles. However, there is a trend of decreasing wear volumes measured on the contact path of rods and balls with coarse, fine and conventional conditions. In four ball test, spall failures are observed on pre-crack specimens. There is a trend of increasing rolling contact fatigue lifetime from pre-cracked specimens with coarse, fine to conventional machining conditions.

  13. Influence of slip system hardening assumptions on modeling stress dependence of work hardening

    NASA Astrophysics Data System (ADS)

    Miller, Matthew; Dawson, Paul

    1997-11-01

    Due to the discrete directional nature of processes such as crystallographic slip, the orientation of slip planes relative to a fixed set of loading axes has a direct effect on the magnitude of the external load necessary to induce dislocation motion (yielding). The effect such geometric or textural hardening has on the macroscopic flow stress can be quantified in a polycrystal by the average Taylor factor M¯. Sources of resistance to dislocation motion such as interaction with dislocation structures, precipitates, and grain boundaries, contribute to the elevation of the critically resolved shear strength τcrss. In continuum slip polycrystal formulations, material hardening phenomena are reflected in the slip system hardness equations. Depending on the model, the hardening equations and the mean field assumption can both affect geometric hardening through texture evolution. In this paper, we examine continuum slip models and focus on how the slip system hardening model and the mean field assumption affect the stress-strain response. Texture results are also presented within the context of how the texture affects geometric hardening. We explore the effect of employing slip system hardnesses averaged over different size scales. We first compare a polycrystal simulation employing a single hardness per crystal to one using a latent hardening formulation producing distinct slip system hardnesses. We find little difference between the amplitude of the single hardness and a crystal-average of the latent hardening values. The geometric hardening is different due to the differences in the textures predicted by each model. We also find that due to the high degree of symmetry in an fcc crystal, macroscopic stress-strain predictions using simulations employing crystal- and aggregateaveraged hardnesses are nearly identical. We find this to be true for several different mean field assumptions. An aggregate-averaged hardness may be preferred in light of the difficulty

  14. Analysis of plasma-nitrided steels

    NASA Technical Reports Server (NTRS)

    Salik, J.; Ferrante, J.; Honecy, F.; Hoffman, R., Jr.

    1986-01-01

    The analysis of plasma nitrided steels can be divided to two main categories - structural and chemical. Structural analysis can provide information not only on the hardening mechanisms but also on the fundamental processes involved. Chemical analysis can be used to study the kinetics for the nitriding process and its mechanisms. In this paper preliminary results obtained by several techniques of both categories are presented and the applicability of those techniques to the analysis of plasma-nitrided steels is discussed.

  15. Modeling of Irradiation Hardening of Polycrystalline Materials

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-09-14

    High energy particle irradiation of structural polycrystalline materials usually produces irradiation hardening and embrittlement. The development of predict capability for the influence of irradiation on mechanical behavior is very important in materials design for next generation reactors. In this work a multiscale approach was implemented to predict irradiation hardening of body centered cubic (bcc) alpha-iron. The effect of defect density, texture and grain boundary was investigated. In the microscale, dislocation dynamics models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent model was applied to predict the irradiation hardening in samples with changes in texture and grain boundary. This multiscale modeling can guide performance evaluation of structural materials used in next generation nuclear reactors.

  16. Modeling of anisotropic hardening of sheet metals

    NASA Astrophysics Data System (ADS)

    Yoshida, Fusahito; Hamasaki, Hiroshi; Uemori, Takeshi

    2013-12-01

    To describe the evolution of anisotropy of sheet metals, in terms of both r-values and stresses, the present paper proposes anisotropic hardening models, where the shape of yield surface changes with increasing plastic strain. In this framework of modeling, any types of yield functions are able to be used. The evolution of anisotropy is expressed by updating the yield function as an interpolation between two yield functions defined at two different effective plastic strains. In this paper, two types of interpolation models, i.e., nonlinear interpolation model and piecewise interpolation model are presented. These models are validated by comparing the experimental data on 3003-O aluminum sheet (after Hu, Int J Plasticity 23, 620-639, 2007). To describe the Bauschinger effect, the combined anisotropic-kinematic hardening model is formulated based on Yoshida-Uemori kinematic hardening model.

  17. Fluid Mechanics of Cricket and Tennis Balls

    NASA Astrophysics Data System (ADS)

    Mehta, Rabindra D.

    2009-11-01

    Aerodynamics plays a prominent role in defining the flight of a ball that is struck or thrown through the air in almost all ball sports. The main interest is in the fact that the ball can often deviate from its initial straight path, resulting in a curved, or sometimes an unpredictable, flight path. It is particularly fascinating that that not all the parameters that affect the flight of a ball are always under human influence. Lateral deflection in flight, commonly known as swing, swerve or curve, is well recognized in cricket and tennis. In tennis, the lateral deflection is produced by spinning the ball about an axis perpendicular to the line of flight, which gives rise to what is commonly known as the Magnus effect. It is now well recognized that the aerodynamics of sports balls are strongly dependent on the detailed development and behavior of the boundary layer on the ball's surface. A side force, which makes a ball curve through the air, can also be generated in the absence of the Magnus effect. In one of the cricket deliveries, the ball is released with the seam angled, which trips the laminar boundary layer into a turbulent state on that side. The turbulent boundary layer separates relatively late compared to the laminar layer on the other side, thereby creating a pressure difference and hence side force. The fluid mechanics of a cricket ball become very interesting at the higher Reynolds numbers and this will be discussed in detail. Of all the round sports balls, a tennis ball has the highest drag coefficient. This will be explained in terms of the contribution of the ``fuzz" drag and how that changes with Reynolds number and ball surface wear. It is particularly fascinating that, purely through historical accidents, small disturbances on the ball surface, such as the stitching on cricket balls and the felt cover on tennis balls are all about the right size to affect boundary layer transition and development in the Reynolds numbers of interest. The fluid

  18. Effect of Pre-intercritical Annealing Treatments on the Microstructure and Mechanical Properties of 0.33% Carbon Dual-Phase Steel

    NASA Astrophysics Data System (ADS)

    Shukla, Neha; Das, Suvajeet; Maji, Sumanta; Chowdhury, Subhro Roy; Show, Bijay Kumar

    2015-12-01

    The present study is aimed at understanding the effect of different prior heat treatments on the microstructure and mechanical properties of 0.33% carbon dual-phase (DP) steel. For this purpose, different dual-phase steels were produced by subjecting the as-received steel to `hardening' (DP-H), `hardening + tempering' (DP-HT), and `austempering' (DP-AT) treatments prior to the intercritical annealing treatment. The study reveals that the prior hardening treatment in DP-H steel results in significant refinement of ferrite grains and formation of fine elongated martensite plates having an aspect ratio = 6.1 ± 3. These fine elongated martensites are responsible for poor ductility in DP-H steel. Although DP steel without any prior treatment (DP-AR) and DP-AT steel exhibit high strength and hardness, their ductility is limited by the presence of very hard martensite islands which act as the failure initiation sites in these steels. On the other hand, prior `hardening + tempering' treatment in DP-HT steel results in the formation of nearly spherical-shaped martensite (aspect ratio = 1.24 ± 0.13) along with coarse martensite laths. In addition, the presence of fine carbides is also found along the lath boundaries. These fine spherical martensites and fine carbides provide higher strain hardening to DP-HT steel. Accordingly, DP-HT steel exhibits adequate ductility as well as strength. Therefore, prior `hardening + tempering' treatment was found to the best prior treatment in the present study.

  19. Phenomenological modeling of hardening and thermal recovery in metals

    NASA Technical Reports Server (NTRS)

    Chan, K. S.; Lindholm, U. S.; Bodner, S. R.

    1988-01-01

    Modeling of hardening and thermal recovery in metals is considered within the context of unified elastic-viscoplastic theories. Specifically, the choices of internal variables and hardening measures, and the resulting hardening response obtained by incorporating saturation-type evolution equations into two general forms of the flow law are examined. Based on the analytical considerations, a procedure for delineating directional and isotropic hardening from uniaxial hardening data has been developed for the Bodner-Partom model and applied to a nickel-base superalloy, B1900 + Hf. Predictions based on the directional hardening properties deduced from the monotonic loading data are shown to be in good agreement with results of cyclic tests.

  20. Structural dynamic analysis of a ball joint

    NASA Astrophysics Data System (ADS)

    Hwang, Seok-Cheol; Lee, Kwon-Hee

    2012-11-01

    Ball joint is a rotating and swiveling element that is typically installed at the interface between two parts. In an automobile, the ball joint is the component that connects the control arms to the steering knuckle. The ball joint can also be installed in linkage systems for motion control applications. This paper describes the simulation strategy for a ball joint analysis, considering manufacturing process. Its manufacturing process can be divided into plugging and spinning. Then, the interested responses is selected as the stress distribution generated between its ball and bearing. In this paper, a commercial code of NX DAFUL using an implicit integration method is introduced to calculate the response. In addition, the gap analysis is performed to investigate the fitness, focusing on the response of the displacement of a ball stud. Also, the optimum design is suggested through case studies.

  1. Ball feeder for replenishing evaporator feed

    DOEpatents

    Felde, D.K.; McKoon, R.H.

    1993-03-23

    Vapor source material such as uranium, which is to be dropped into a melt in an evaporator, is made into many balls of identical diameters and placed inside a container. An elongated sloping pipe is connected to the container and leads to the evaporator such that these balls can travel sequentially therealong by gravity. A metering valve in this pipe for passing these balls one at a time is opened in response to a signal when it is ascertained by a detector that there is a ball ready to be passed. A gate in the pipe near the evaporator momentarily stops the motion of the traveling ball and is then opened to allow the ball drop into the melt at a reduced speed.

  2. Adiabatic invariance of oscillons/I -balls

    NASA Astrophysics Data System (ADS)

    Kawasaki, Masahiro; Takahashi, Fuminobu; Takeda, Naoyuki

    2015-11-01

    Real scalar fields are known to fragment into spatially localized and long-lived solitons called oscillons or I -balls. We prove the adiabatic invariance of the oscillons/I -balls for a potential that allows periodic motion even in the presence of non-negligible spatial gradient energy. We show that such a potential is uniquely determined to be the quadratic one with a logarithmic correction, for which the oscillons/I -balls are absolutely stable. For slightly different forms of the scalar potential dominated by the quadratic one, the oscillons/I -balls are only quasistable, because the adiabatic charge is only approximately conserved. We check the conservation of the adiabatic charge of the I -balls in numerical simulation by slowly varying the coefficient of logarithmic corrections. This unambiguously shows that the longevity of oscillons/I -balls is due to the adiabatic invariance.

  3. Ball feeder for replenishing evaporator feed

    DOEpatents

    Felde, David K.; McKoon, Robert H.

    1993-01-01

    Vapor source material such as uranium, which is to be dropped into a melt in an evaporator, is made into many balls of identical diameters and placed inside a container. An elongated sloping pipe is connected to the container and leads to the evaporator such that these balls can travel sequentially therealong by gravity. A metering valve in this pipe for passing these balls one at a time is opened in response to a signal when it is ascertained by a detector that there is a ball ready to be passed. A gate in the pipe near the evaporator momentarily stops the motion of the traveling ball and is then opened to allow the ball drop into the melt at a reduced speed.

  4. Tensile behavior of irradiated manganese-stabilized stainless steel

    SciTech Connect

    Klueh, R.L.

    1996-10-01

    Tensile tests were conducted on seven experimental, high-manganese austenitic stainless steels after irradiation up to 44 dpa in the FFTF. An Fe-20Mn-12Cr-0.25C base composition was used, to which various combinations of Ti, W, V, B, and P were added to improve strength. Nominal amounts added were 0.1% Ti, 1% W, 0.1% V, 0.005% B, and 0.03% P. Irradiation was carried out at 420, 520, and 600{degrees}C on the steels in the solution-annealed and 20% cold-worked conditions. Tensile tests were conducted at the irradiation temperature. Results were compared with type 316 SS. Neutron irradiation hardened all of the solution-annealed steels at 420, 520, and 600{degrees}C, as measured by the increase in yield stress and ultimate tensile strength. The steel to which all five elements were added to the base composition showed the least amount of hardening. It also showed a smaller loss of ductility (uniform and total elongation) than the other steels. The total and uniform elongations of this steel after irradiation at 420{degrees}C was over four times that of the other manganese-stabilized steels and 316 SS. There was much less difference in strength and ductility at the two higher irradiation temperatures, where there was considerably less hardening, and thus, less loss of ductility. In the cold-worked condition, hardening occured only after irradiation at 420{degrees}C, and there was much less difference in the properties of the steels after irradiation. At the 420{degrees}C irradiation temperature, most of the manganese-stabilized steels maintained more ductility than the 316 SS. After irradiation at 420{degrees}C, the temperature of maximum hardening, the steel to which all five of the elements were added had the best uniform elongation.

  5. Thermoelastic constitutive equations for chemically hardening materials

    NASA Technical Reports Server (NTRS)

    Shaffer, B. W.; Levitsky, M.

    1974-01-01

    Thermoelastic constitutive equations are derived for a material undergoing solidification or hardening as the result of a chemical reaction. The derivation is based upon a two component model whose composition is determined by the degree of hardening, and makes use of strain-energy considerations. Constitutive equations take the form of stress rate-strain rate relations, in which the coefficients are time-dependent functions of the composition. Specific results are developed for the case of a material of constant bulk modulus which undergoes a transition from an initial liquidlike state into an isotropic elastic solid. Potential applications are discussed.

  6. 'Work-Hardenable' Ductile Bulk Metallic Glass

    SciTech Connect

    Das, Jayanta; Eckert, Juergen; Tang Meibo; Wang Weihua; Kim, Ki Buem; Baier, Falko; Theissmann, Ralf

    2005-05-27

    Usually, monolithic bulk metallic glasses undergo inhomogeneous plastic deformation and exhibit poor ductility (<1%) at room temperature. We present a new class of bulk metallic glass, which exhibits high strength of up to 2265 MPa together with extensive 'work hardening' and large ductility of 18%. Significant increase in the flow stress was observed during deformation. The 'work-hardening' capability and ductility of this class of metallic glass is attributed to a unique structure correlated with atomic-scale inhomogeneity, leading to an inherent capability of extensive shear band formation, interactions, and multiplication of shear bands.

  7. Radiation Hardened Electronics for Space Environments (RHESE)

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Adams, James H.; Frazier, Donald O.; Patrick, Marshall C.; Watson, Michael D.; Johnson, Michael A.; Cressler, John D.; Kolawa, Elizabeth A.

    2007-01-01

    Radiation Environmental Modeling is crucial to proper predictive modeling and electronic response to the radiation environment. When compared to on-orbit data, CREME96 has been shown to be inaccurate in predicting the radiation environment. The NEDD bases much of its radiation environment data on CREME96 output. Close coordination and partnership with DoD radiation-hardened efforts will result in leveraged - not duplicated or independently developed - technology capabilities of: a) Radiation-hardened, reconfigurable FPGA-based electronics; and b) High Performance Processors (NOT duplication or independent development).

  8. Characterization of the deformation and annealing of 304L stainless steel. Final report

    SciTech Connect

    Smith, W.H.

    1994-08-01

    Stainless steel, type 304L, was deformed at room temperature using the two processes of semi-piercing and cold-rolling and then annealed at various temperatures and times. The three metallurgical areas of work hardening, age hardening, and anneal softening were observed and characterized using metallography techniques of macrohardness, optical and transmission electron microscopy, and X-ray diffraction.

  9. New steels now in use for automotive rolling element bearings

    SciTech Connect

    Tsushima, Noriyuki; Maeda, Kikuo; Nakashima, Hirokazu; Kashimura, Hiroshi

    1998-12-31

    With the development of clean steels, the influence of retained austenite on the rolling contact fatigue (RCF) life has changed. Under clean oil lubrication, the favorable influence of retained austenite disappeared, Utilizing th is phenomenon, a long life material for high temperature was developed with the use of the element Si which improves the heat resistance of steel. With the continuous casting becoming common steel making process, alloying elements should better be minimized because they cause segregation. From this point of view, a medium carbon through hardening steel which has competing RCF life with SUJ2 was developed. Under debris contaminated lubrication, retained austenite has ever favorable effect on RCF life. For these reasons, surface modification is important. Long life bearings under debris contaminated lubrication were developed by carbonitriding a through hardening steel or a carburizing steel, respectively.

  10. Optimization of the transition path of the head hardening with using the genetic algorithms

    NASA Astrophysics Data System (ADS)

    Wróbel, Joanna; Kulawik, Adam

    2016-06-01

    An automated method of choice of the transition path of the head hardening in heat treatment process for the plane steel element is proposed in this communication. This method determines the points on the path of moving heat source using the genetic algorithms. The fitness function of the used algorithm is determined on the basis of effective stresses and yield point depending on the phase composition. The path of the hardening tool and also the area of the heat affected zone is determined on the basis of obtained points. A numerical model of thermal phenomena, phase transformations in the solid state and mechanical phenomena for the hardening process is implemented in order to verify the presented method. A finite element method (FEM) was used for solving the heat transfer equation and getting required temperature fields. The moving heat source is modeled with a Gaussian distribution and the water cooling is also included. The macroscopic model based on the analysis of the CCT and CHT diagrams of the medium-carbon steel is used to determine the phase transformations in the solid state. A finite element method is also used for solving the equilibrium equations giving us the stress field. The thermal and structural strains are taken into account in the constitutive relations.

  11. Design Features and Initial RF Performance of a Gradient Hardened 17 GHz TW Linac Structure

    SciTech Connect

    Haimson, J.; Mecklenburg, B.

    2009-01-22

    To avoid surface erosion damage and to assist in studying RF breakdown thresholds in 17 GHz TW linac structures, a gradient hardened structure has been fabricated with high temperature brazed and machined stainless steel surfaces located in the peak E-field region of the beam apertures and the peak H-field regions of the input coupler cavity. The microwave design parameters and physical dimensions of this 22 cavity, 120 degree phase advance structure were chosen to allow the high gradient performance to be compared against a similar design all-copper structure that has been tested in a dual ring, power recirculating amplifier system. The final design parameters of the gradient hardened structure are discussed; the influence of stainless steel RF losses on the power buildup of the resonant ring and on the structure gradient distribution are described; waveforms are shown of the unique ability of the power amplifier to rapidly quench RF breakdown discharges in the linac structure by automatically sensing and redirecting the RF source power to a matched load; and preliminary test results during high power RF processing of the gradient hardened linac structure are presented.

  12. Design Features and Initial RF Performance of a Gradient Hardened 17 GHz TW Linac Structure

    NASA Astrophysics Data System (ADS)

    Haimson, J.; Mecklenburg, B.

    2009-01-01

    To avoid surface erosion damage and to assist in studying RF breakdown thresholds in 17 GHz TW linac structures, a gradient hardened structure has been fabricated with high temperature brazed and machined stainless steel surfaces located in the peak E-field region of the beam apertures and the peak H-field regions of the input coupler cavity. The microwave design parameters and physical dimensions of this 22 cavity, 120 degree phase advance structure were chosen to allow the high gradient performance to be compared against a similar design all-copper structure that has been tested in a dual ring, power recirculating amplifier system. The final design parameters of the gradient hardened structure are discussed; the influence of stainless steel RF losses on the power buildup of the resonant ring and on the structure gradient distribution are described; waveforms are shown of the unique ability of the power amplifier to rapidly quench RF breakdown discharges in the linac structure by automatically sensing and redirecting the RF source power to a matched load; and preliminary test results during high power RF processing of the gradient hardened linac structure are presented.

  13. Multifractal properties of ball milling dynamics

    SciTech Connect

    Budroni, M. A. Pilosu, V.; Rustici, M.; Delogu, F.

    2014-06-15

    This work focuses on the dynamics of a ball inside the reactor of a ball mill. We show that the distribution of collisions at the reactor walls exhibits multifractal properties in a wide region of the parameter space defining the geometrical characteristics of the reactor and the collision elasticity. This feature points to the presence of restricted self-organized zones of the reactor walls where the ball preferentially collides and the mechanical energy is mainly dissipated.

  14. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, J.B.

    1984-03-13

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengageable servo drives which cannot be clutched out is disclosed. Two gage balls are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit and a rigid member. One gage ball is secured by a magnetic socket knuckle assembly which fixes its center with respect to the machine being tested. The other gage ball is secured by another magnetic socket knuckle assembly which is engaged or held by the machine in such manner that the center of that ball is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball. As the moving ball executes its trajectory, changes in the radial distance between the centers of the two balls caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly actuated by the parallel reed flexure unit. Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball locations, thereby determining the accuracy of the machine. 3 figs.

  15. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, James B.

    1984-01-01

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengageable servo drives which cannot be clutched out. Two gage balls (10, 12) are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit (14) and a rigid member (16, 18, 20, 22, 24). One gage ball (10) is secured by a magnetic socket knuckle assembly (34) which fixes its center with respect to the machine being tested. The other gage ball (12) is secured by another magnetic socket knuckle assembly (38) which is engaged or held by the machine in such manner that the center of that ball (12) is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball (10). As the moving ball (12) executes its trajectory, changes in the radial distance between the centers of the two balls (10, 12) caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly (50, 52, 54, 56, 58, 60) actuated by the parallel reed flexure unit (14). Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball (10) locations, thereby determining the accuracy of the machine.

  16. Telescoping magnetic ball bar test gage

    DOEpatents

    Bryan, J.B.

    1982-03-15

    A telescoping magnetic ball bar test gage for determining the accuracy of machine tools, including robots, and those measuring machines having non-disengagable servo drives which cannot be clutched out. Two gage balls are held and separated from one another by a telescoping fixture which allows them relative radial motional freedom but not relative lateral motional freedom. The telescoping fixture comprises a parallel reed flexure unit and a rigid member. One gage ball is secured by a magnetic socket knuckle assembly which fixes its center with respect to the machine being tested. The other gage ball is secured by another magnetic socket knuckle assembly which is engaged or held by the machine in such manner that the center of that ball is directed to execute a prescribed trajectory, all points of which are equidistant from the center of the fixed gage ball. As the moving ball executes its trajectory, changes in the radial distance between the centers of the two balls caused by inaccuracies in the machine are determined or measured by a linear variable differential transformer (LVDT) assembly actuated by the parallel reed flexure unit. Measurements can be quickly and easily taken for multiple trajectories about several different fixed ball locations, thereby determining the accuracy of the machine.

  17. I-ball formation with logarithmic potential

    SciTech Connect

    Kawasaki, Masahiro; Takeda, Naoyuki E-mail: takedan@icrr.u-tokyo.ac.jp

    2014-07-01

    A coherently oscillating real scalar field with potential shallower than quadratic one fragments into spherical objects called I-balls. We study the I-ball formation for logarithmic potential which appears in many cosmological models. We perform lattice simulations and find that the I-balls are formed when the potential becomes dominated by the quadratic term. Furthermore, we estimate the I-ball profile assuming that the adiabatic invariant is conserved during formation and obtain the result that agrees to the numerical simulations.

  18. Effect of ball geometry on endurance limit in bending of drilled balls

    NASA Technical Reports Server (NTRS)

    Munson, H. E.

    1975-01-01

    Four designs of drilled (cylindrically hollow) balls were tested for resistance to bending fatigue. Bending fatigue has been demonstrated to be a limiting factor in previous evaluations of the drilled ball concept. A web reinforced drilled ball was most successful in resisting bending fatigue. Another design of through drilled design, involving a heavier wall than the standard reference ball, also showed significant improvement in resistance to bending fatigue.

  19. The Soccer-Ball Problem

    NASA Astrophysics Data System (ADS)

    Hossenfelder, Sabine

    2014-07-01

    The idea that Lorentz-symmetry in momentum space could be modified but still remain observer-independent has received quite some attention in the recent years. This modified Lorentz-symmetry, which has been argued to arise in Loop Quantum Gravity, is being used as a phenomenological model to test possibly observable effects of quantum gravity. The most pressing problem in these models is the treatment of multi-particle states, known as the 'soccer-ball problem'. This article briefly reviews the problem and the status of existing solution attempts.

  20. Tribological performance of femtosecond laser-induced periodic surface structures on titanium and a high toughness bearing steel

    NASA Astrophysics Data System (ADS)

    Bonse, J.; Koter, R.; Hartelt, M.; Spaltmann, D.; Pentzien, S.; Höhm, S.; Rosenfeld, A.; Krüger, J.

    2015-05-01

    Laser-induced periodic surface structures (LIPSS, ripples) were processed on steel (X30CrMoN15-1) and titanium (Ti) surfaces by irradiation in air with linear polarized femtosecond laser pulses with a pulse duration of 30 fs at 790 nm wavelength. For the processing of large LIPSS covered surface areas (5 mm × 5 mm), the laser fluence and the spatial spot overlap were optimized in a sample-scanning geometry. The laser-processed surfaces were characterized by optical microscopy (OM), white light interference microscopy (WLIM) and scanning electron microscopy (SEM). Spatial LIPSS periods between 450 and 600 nm were determined. The nanostructured surface regions were tribologically tested under reciprocal sliding conditions against a 10-mm diameter ball of hardened 100Cr6 steel. Paraffin oil and engine oil were used as lubricants for 1000 sliding cycles at 1 Hz with a normal load of 1.0 N. The corresponding wear tracks were analyzed by OM and SEM. In particular cases, the laser-generated nanostructures endured the tribological treatment. Simultaneously, a significant reduction of the friction coefficient and the wear was observed in the laser-irradiated (LIPSS-covered) areas when compared to the non-irradiated surface. The experiments reveal the potential benefit of laser surface structuring for tribological applications.

  1. Investigation on femto-second laser irradiation assisted shock peening of medium carbon (0.4% C) steel

    NASA Astrophysics Data System (ADS)

    Majumdar, Jyotsna Dutta; Gurevich, Evgeny L.; Kumari, Renu; Ostendorf, Andreas

    2016-02-01

    In the present study, the effect of femtosecond laser irradiation on the peening behavior of 0.4% C steel has been evaluated. Laser irradiation has been conducted with a 100 μJ and 300 fs laser with multiple pulses under varied energy. Followed by laser irradiation, a detailed characterization of the processed zone was undertaken by scanning electron microscopy, and X-ray diffraction technique. Finally, the residual stress distribution, microhardness and wear resistance properties of the processed zone were also evaluated. Laser processing leads to shock peening associated with plasma formation and its expansion, formation of martensite and ferrito-pearlitic phase in the microstructure. Due to laser processing, there is introduction of residual stress on the surface which varies from high tensile (140 MPa) to compressive (-335 MPa) as compared to 152 MPa of the substrate. There is a significant increase in microhardness to 350-500 VHN as compared to 250 VHN of substrate. The fretting wear behavior against hardened steel ball shows a significant reduction in wear depth due to laser processing. Finally, a conclusion of the mechanism of wear has been established.

  2. A Study on the Effects of Ball Defects on the Fatigue Life in Hybrid Bearings

    NASA Technical Reports Server (NTRS)

    Tang, Ching-Yao; Foerster, Chad E.; O'Brien, Michael J.; Hardy, Brian S.; Goyal, Vinay K.; Nelson, Benjamin A.; Robinson, Ernest Y.; Ward, Peter C.; Hilton, Michael R.

    2014-01-01

    Hybrid ball bearings using silicon nitride ceramic balls with steel rings are increasingly being used in space mechanism applications due to their high wear resistance and long rolling contact fatigue life. However, qualitative and quantitative reports of the effects of ball defects that cause early fatigue failure are rare. We report on our approach to study these effects. Our strategy includes characterization of defects encountered in use, generation of similar defects in a laboratory setting, execution of full-scale bearing tests to obtain lifetimes, post-test characterization, and related finite-element modeling to understand the stress concentration of these defects. We have confirmed that at least one type of defect of appropriate size can significantly reduce fatigue life. Our method can be used to evaluate other defects as they occur or are encountered.

  3. Fabrication of nanocrystalline surface composite layer on Cu plate under ball collisions.

    PubMed

    Romankov, S; Park, Y C; Yoon, J M

    2014-10-01

    It was demonstrated that the severe plastic deformation of a surface induced by repeated ball collisions can be effectively used for fabrication of the nanocrystalline surface composite layers. The Cu disk was fixed at the top of a vibration chamber and ball treated. Al, Zr, Ni, Co and Fe were introduced into a Cu plate as contaminants from the grinding media one after the other by 15-min ball treatment. The composite structure was formed as a result of mechanical intermixing of the components. The particle size in as-fabricated layer ranged from 2 nm to 20 nm, with average values of about 7 nm. As-fabricated layer contained non-equilibrium multicomponent solid solution based on FCC Cu crystal structure, Zr-based phase, nanosized steel debris and amorphous phase. The hardness of the as-fabricated composite was almost ten times that of the initial Cu plate. PMID:25942932

  4. SEU hardening of CMOS memory circuit

    NASA Technical Reports Server (NTRS)

    Whitaker, S.; Canaris, J.; Liu, K.

    1990-01-01

    This paper reports a design technique to harden CMOS memory circuits against Single Event Upset (SEU) in the space environment. A RAM cell and Flip Flop design are presented to demonstrate the method. The Flip Flop was used in the control circuitry for a Reed Solomon encoder designed for the Space Station.

  5. Extraordinary strain hardening by gradient structure

    PubMed Central

    Wu, XiaoLei; Jiang, Ping; Chen, Liu; Yuan, Fuping; Zhu, Yuntian T.

    2014-01-01

    Gradient structures have evolved over millions of years through natural selection and optimization in many biological systems such as bones and plant stems, where the structures change gradually from the surface to interior. The advantage of gradient structures is their maximization of physical and mechanical performance while minimizing material cost. Here we report that the gradient structure in engineering materials such as metals renders a unique extra strain hardening, which leads to high ductility. The grain-size gradient under uniaxial tension induces a macroscopic strain gradient and converts the applied uniaxial stress to multiaxial stresses due to the evolution of incompatible deformation along the gradient depth. Thereby the accumulation and interaction of dislocations are promoted, resulting in an extra strain hardening and an obvious strain hardening rate up-turn. Such extraordinary strain hardening, which is inherent to gradient structures and does not exist in homogeneous materials, provides a hitherto unknown strategy to develop strong and ductile materials by architecting heterogeneous nanostructures. PMID:24799688

  6. 'Fire hardening' spear wood does slightly harden it, but makes it much weaker and more brittle.

    PubMed

    Ennos, Antony Roland; Chan, Tak Lok

    2016-05-01

    It is usually assumed that 'fire hardening' the tips of spears, as practised by hunter-gatherers and early Homo spp., makes them harder and better suited for hunting. This suggestion was tested by subjecting coppiced poles of hazel to a fire-hardening process and comparing their mechanical properties to those of naturally seasoned poles. A Shore D hardness test showed that fire treatment slightly increased the hardness of the wood, but flexural and impact tests showed that it reduced the strength and work of fracture by 30% and 36%, respectively. These results suggest that though potentially slightly sharper and more durable, fire-hardened tips would actually be more likely to break off when used, as may have been the case with the earliest known wooden tool, the Clacton spear. Fire might first have been used to help sharpen the tips of spears, and fire-hardening would have been a mostly negative side effect, not its primary purpose. PMID:27194289

  7. Improvement of Slurry Erosion Wear Resistance of 16Cr-5Ni Martensite Stainless Steel by LSA and LTH

    NASA Astrophysics Data System (ADS)

    Basha, S. Sathik; Periasamy, V. M.; Kamaraj, M.; Shariff, S. M.

    2013-12-01

    Laser surface alloying (LSA), with Wallex-50 and Tribaloy-700 powders, and laser transformation hardening (LTH) reduced the silt erosion rate in 16Cr-5Ni steel. Slurry erosion wear tests were conducted on 16Cr-5Ni steel, LSA-modified steel, and LT-hardened steel at different angles of impingement and velocities at a constant size of silica particles. The LSA-modified steel and LT-hardened steel showed improved wear resistance by about 1.5-3 times as compared to substrate 16Cr-5Ni steel for all angles of impingement. This improvement in hardness and erosion resistance was due to the incorporation of carbides and hard complex phases after LSA and LTH.

  8. Experimental study of self-compacted concrete in hardened state

    NASA Astrophysics Data System (ADS)

    Parra Costa, Carlos Jose

    The main aim of this work is to investigate the hardened behaviour of Self-Compacting Concrete (SCC). Self compacting Concrete is a special concrete that can flow in its gravity and fill in the formwork alone to its self-weight, passing through the bars and congested sections without the need of any internal or external vibration, while maintaining adequate homogeneity. SCC avoids most of the materials defects due to bleeding or segregation. With regard to its composition, SCC consists of the same components as traditional vibrated concrete (TC), but in different proportions. Thus, the high amount of superplasticizer and high powder content have to taken into account. The high workability of SCC does not allow to use traditional methods for measuring the fresh state properties, so new tests has developed (slump-flow, V-funnel, L-box, and others). The properties of the hardened SCC, which depend on the mix design, should be different from traditional concrete. In order to study the possible modifications of SCC hardened state properties, a review of the bibliography was done. The state of art was focused on the mechanical behaviour (compressive strength, tension strength and elastic modulus), on bond strength of reinforcement steel, and on material durability. The experimental program consisted in the production of two types of concretes: Self-Compacting Concrete and Traditional Concrete. Four different dosages was made with three different water/cement ratio and two strength types of Portland cement, in order to cover the ordinary strength used in construction. Based on this study it can be concluded that compressive strength of SCC and TC are similar (the differences are lesser than 10%), whereas the tensile strength of TC are up to 18% higher. The values of elastic modulus of both concrete are similar. On the other hand, in the ultimate state the bond strength of SCC and TC is similar, although SCC shows higher bond stiffness in the serviceability state (initial

  9. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  10. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  11. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  12. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  13. 7 CFR 58.622 - Hardening and storage rooms.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Hardening and storage rooms. 58.622 Section 58.622 Agriculture Regulations of the Department of Agriculture (Continued) AGRICULTURAL MARKETING SERVICE (Standards....622 Hardening and storage rooms. Hardening and storage rooms for frozen desserts shall be...

  14. Whitey Swagelok SCHe ball valves Provide Isolation between SCHe Purge Lines C and D and the Process Vent

    SciTech Connect

    MISKA, C.R.

    2000-09-03

    These valves are 1/4 inch ball valves fabricated of 316 stainless steel. Packing is TFE (standard). They provide an isolation function betwen SCHe Purge Line C, (PV-V-*079), and Purge Line D, (PV-V-*080), and the Process Vent.

  15. Whitey Swagelok SCHe Ball Valves Provide Isolation between SCHe Purge Lines C and D and the Process Vent

    SciTech Connect

    MISKA, C.R.

    2000-09-15

    These valves are 1/4 inch ball valves fabricated of 316 stainless steel. Packing is TFE (standard). They provide an isolation function betwen SCHe Purge Line C, (PV-V-*079), and Purge Line D, (PV-V-*080), and the Process Vent.

  16. Using Ruby Balls As Fiducial Marks

    NASA Technical Reports Server (NTRS)

    Painter, Nance M.

    1990-01-01

    Combination of basic and advanced techniques yields new capability for inspection. In new technique, surface first inspected with fluorescent penetrant dye to reveal flaws. Ruby ball of known diameter placed near flaw having to be measured. Flaw and ball observed through magnifying video system that can "freeze" image.

  17. NCI and Leidos Play Ball | Poster

    Cancer.gov

    By Carolynne Keenan, Contributing Writer The ping of an aluminum bat off a ball or the thump of a pop-up fly ball caught in a glove are two sounds familiar to baseball fans. Slow-pitch softball sounds—like those in the August game between mixed teams of NCI and Leidos Biomedical Research (formerly SAIC-Frederick) players—are similar.

  18. Flicker Ball, Physical Education: 5551.34.

    ERIC Educational Resources Information Center

    Stout, Paul L.

    This course outline is a guide for teaching skills of flicker ball in grades 7-12. The course format includes lectures, game situations, class tournaments, and tests that focus on mastery of skills, understanding of rules, and development of techniques in shooting and passing. Course content includes the following: (a) history of flicker ball, (b)…

  19. Some Mathematics and Physics of Ball Games.

    ERIC Educational Resources Information Center

    Hughes, D. E.

    1985-01-01

    Gives examples on the applications of arithmetic, geometry, and some calculus, vector algebra, and mechanics to ball games. Suggestions for further interesting investigations are provided together with references to other articles and books on applications of mathematics and physics to ball games and sports in general. (JN)

  20. Soccer Ball Lift Coefficients via Trajectory Analysis

    ERIC Educational Resources Information Center

    Goff, John Eric; Carre, Matt J.

    2010-01-01

    We performed experiments in which a soccer ball was launched from a machine while two high-speed cameras recorded portions of the trajectory. Using the trajectory data and published drag coefficients, we extracted lift coefficients for a soccer ball. We determined lift coefficients for a wide range of spin parameters, including several spin…

  1. Ball bearing heat analysis program (BABHAP)

    NASA Technical Reports Server (NTRS)

    1978-01-01

    The Ball Bearing Heat Analysis Program (BABHAP) is an attempt to assemble a series of equations, some of which are non-linear algebraic systems, in a logical order, which when solved, provide a complex analysis of load distribution among the balls, ball velocities, heat generation resulting from friction, applied load, and ball spinning, minimum lubricant film thickness, and many additional characteristics of ball bearing systems. Although initial design requirements for BABHAP were dictated by the core limitations of the PDP 11/45 computer, (approximately 8K of real words with limited number of instructions) the program dimensions can easily be expanded for large core computers such as the UNIVAC 1108. The PDP version of BABHAP is also operational on the UNIVAC system with the exception that the PDP uses 029 punch and the UNIVAC uses 026. A conversion program was written to allow transfer between machines.

  2. F-term inflation Q-balls

    SciTech Connect

    McDonald, John

    2006-02-15

    A general analysis of Q-ball solutions of the supersymmetric F-term hybrid inflation field equations is given. The solutions consist of a complex inflaton field and a real symmetry-breaking field, with a conserved global charge associated with the inflaton. It is shown that the Q-ball solutions for any value of the superpotential coupling, {kappa}, may be obtained from those with {kappa}=1 by rescaling the space coordinates. The complete range of Q-ball solutions for the case {kappa}=1 is given, from which all possible F-term inflation Q-balls can be obtained. The possible role of F-term inflation Q-balls in cosmology is discussed.

  3. Simplified identification of material parameters for Yoshida-Uemori kinematic hardening model

    NASA Astrophysics Data System (ADS)

    Phongsai, T.; Uthaisangsuk, V.; Chongthairungruang, B.; Suranuntchai, S.; Jirathearanat, S.

    2014-06-01

    In sheet metal forming process of Advanced High Strength (AHS) steels, springback effect is one of the most critical problems for manufacturer. The springback of a formed part occurs due to residual stress released after deformation. FE simulations were often used to describe both forming and springback behavior of steel sheets. Recently, the Yoshida- Uemori (Y-U) kinematic hardening model has been successfully applied for the springback simulation. The model is capable of reproducing the transient Bauschinger effect, permanent softening and work hardening stagnation during a large deformation. In this work, method for determining materials parameter of the Y-U model was briefly presented. Initially, cyclic tests were performed under both tension and compression loads for the high strength steel grade JSC780Y and JSC980Y. FE simulations of 1-element model were carried in order to investigate predicted cyclic stress strain curves. Both Y-U model and a mixed isotropic-kinematic Barlat2000 model were used in the simulations. Stamping tests of hat shape sample were carried out for verifying the experimental and numerical results. It was found that the Y-U model provided more accurate springback results than the other model.

  4. Effects of process control agent on the synthesis of AIN-carbon nanotube by ball-milling.

    PubMed

    Nam, Hye Rim; Kim, Young Jin; Ahn, Jung-Ho

    2013-09-01

    Aluminum and its alloy are of importance due to high specific strength. In particular, aluminum matrix composites have good corrosion resistance and mechanical property at high temperatures. However, enhanced mechanical strength and wear resistance via proper heat treatments are strongly required for many structural applications. For this purpose, we synthesized carbon nanotube (CNT)-reinforced aluminum matrix composites by employing a new method. We employed controlled ball-milling and sintering: the use of some specific process control agents (PCAs) for ball-milling and sintering in a specific atmosphere. The use of our PCAs was beneficial both for homogeneous mixing and for the formation of hard dispersoids. Hardened layers was formed at the surface of the present aluminum-CNT composites as a result of reaction of aluminum with PCAs and nitrogen in the processing atmosphere. The resulting materials after sintering showed interesting mechanical properties, combined with surface hardening. The hardening mainly stems from the formation of Al-N-O phase at the surface of specimens. PMID:24205586

  5. Effectiveness of hardening threaded parts by plastic deformation

    SciTech Connect

    Pyshkin, V.A.; Belai, S.V.; Dyad'kova, I.G.

    1983-03-01

    The rules of hardening threaded parts by roller burning the root of the inner diameter of a thread are studied. The effectiveness of hardening increases where the allowance for the inner diameter increases. By equations, a change in the inner diameter can be used to determine the depth of work hardening residual compressive stress, fatigue limit, and the mechanical properties of the threaded part. The effective stress concentration factor, increase in transmission load, and average tensile stress in cyclic loading, are also calculated. Equations help to determine the depth of hardening necessary; the optimum conditions of burnishing; and the maximum increase in fatigue strength, with optimum hardening conditions.

  6. Ready for the Cosmic Ball

    NASA Technical Reports Server (NTRS)

    2006-01-01

    Something appears to be peering through a shiny red mask, in this new false-colored image from NASA's Spitzer Space Telescope. The mysterious blue eyes are actually starlight from the cores of two merging galaxies, called NGC 2207 and IC 2163. The mask is the galaxies' dusty spiral arms.

    NGC 2207 and IC 2163 recently met and began a sort of gravitational tango about 40 million years ago. The two galaxies are tugging at each other, stimulating new stars to form. Eventually, this cosmic ball will come to an end, when the galaxies meld into one. The dancing duo is located 140 million light-years away in the Canis Major constellation.

    The Spitzer image reveals that the galactic mask is adorned with strings of pearl-like beads. These dusty clusters of newborn stars, called 'beads on a string' by astronomers, appear as white balls throughout the arms of both galaxies. They were formed when the galaxies first interacted, forcing dust and gas to clump together into colonies of stars.

    This type of beading has been seen before in other galaxies, but it took Spitzer's infrared eyes to identify them in NGC 2207 and IC 2163. Spitzer was able to see the beads because the stars inside heat up surrounding dust, which then radiates with infrared light.

    The biggest bead lighting up the left side of the mask is also the densest. In fact, some of its central stars might have merged to form a black hole. (Now, that would be quite the Mardi Gras mask!)

    This picture, taken by Spitzer's infrared array camera, is a four-channel composite. It shows light with wavelengths of 3.6 microns (blue); 4.5 microns (green); and 5.8 and 8.0 microns (red). The contribution from starlight (measured at 3.6 microns) has been subtracted from the 5.8- and 8-micron channels to enhance the visibility of the dust features.

  7. Pileup Behavior in Sharp Nanoindentation of AISI 1045 Steel

    NASA Astrophysics Data System (ADS)

    Zhu, L. N.; Xu, B. S.; Wang, H. D.; Wang, C. B.

    Experimental measurements have been used to investigate the pileup behavior during nanoindentation with a sharp indenter. The AISI 1045 steels treated by quenching and annealing were examined. The results show that during sharp nanoindentation process, the amount of pileup is related to the residual stress state, the indentation depth and the work hardening. The quenched steel with compressive residual stress will tend to pile up, and the stress-free annealed steel can decrease the pileup height. It is found that the pileup height gradually increases for the two steels as the indentation depth becomes larger. It is also shown that the low work hardening of the two steels can also result in the pileup deformation.

  8. Construction procedures using self hardening fly ash

    NASA Astrophysics Data System (ADS)

    Thornton, S. I.; Parker, D. G.

    1980-07-01

    Fly ash produced in Arkansas from burning Wyoming low sulfur coal is self-hardening and can be effective as a soil stabilizing agent for clays and sands. The strength of soil-self hardening fly ash develops rapidly when compacted immediately after mixing. Seven day unconfined compressive strengths up to 1800 psi were obtained from 20% fly ash and 80% sand mixtures. A time delay between mixing the fly ash with the soil and compaction of the mixture reduced the strength. With two hours delay, over a third of the strength was lost and with four hours delay, the loss was over half. Gypsum and some commercial concrete retarders were effective in reducing the detrimental effect of delayed compaction. Adequate mixing of the soil and fly ash and rapid compaction of the mixtures were found to be important parameters in field construction of stabilized bases.

  9. Radiation-hardened transistor and integrated circuit

    DOEpatents

    Ma, Kwok K.

    2007-11-20

    A composite transistor is disclosed for use in radiation hardening a CMOS IC formed on an SOI or bulk semiconductor substrate. The composite transistor has a circuit transistor and a blocking transistor connected in series with a common gate connection. A body terminal of the blocking transistor is connected only to a source terminal thereof, and to no other connection point. The blocking transistor acts to prevent a single-event transient (SET) occurring in the circuit transistor from being coupled outside the composite transistor. Similarly, when a SET occurs in the blocking transistor, the circuit transistor prevents the SET from being coupled outside the composite transistor. N-type and P-type composite transistors can be used for each and every transistor in the CMOS IC to radiation harden the IC, and can be used to form inverters and transmission gates which are the building blocks of CMOS ICs.

  10. He and H irradiation effects on the nanoindentation hardness of CLAM steel

    NASA Astrophysics Data System (ADS)

    Jiang, Siben; Peng, Lei; Ge, Hongen; Huang, Qunying; Xin, Jingping; Zhao, Ziqiang

    2014-12-01

    In this study, He and H ion irradiation induced hardening behavior of China Low Activation Martensitic (CLAM) steel was investigated, and the influence of Si on irradiation hardening was also examined. CLAM steel with different Si contents, Heat 0912 and Heat 0408D, were irradiated with single He (He concentration range from 0 to 2150 appm) ion beam and He/H dual ion beams. Then nanoindentation tests were applied to evaluate the ion irradiation induced hardening effect. The result of Heat 0912 showed hardening effect would be more serious with higher He concentration, and the trend saturated when He concentration reach 1000 appm. Comparing the result of Heat 0912 and Heat 0408D, higher Si content might improve the resistance to hardening.

  11. The Effect of Stress and TiC Coated Balls on Lubricant Lifetimes Using a Vacuum Ball-on-Plate Rolling Contact Tribometer

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Helmick, Larry H.; Nguyen, QuynhGiao; Wheeler, Donald R.; Boving, Hans J.

    1999-01-01

    A vacuum ball-on-plate rolling contact tribometer was used to determine the relative lifetimes of a perfluoropolyether (Krytox 143 AC) on 440C stainless steel. The effect of mean Hertzian stresses (0.75, 1.0, 1.5, and 2.0 GPa) and the use of TiC-coated balls on lubricant lifetime was studied. Other conditions included: 100 rpm, 50 micro-g of lubricant, an initial vacuum level of less than 1.0 x 10(exp -8) Torr, and room temperature (23 C). Increasing the mean Hertzian stress from 0.75 to 2.0 GPa results in an exponential decrease in lubricant lifetime for both material combinations. However, substituting a TiC ball for the 440C ball quadrupled lifetime at low stress levels (0.75 and 1.0 GPa) and doubled life at higher stresses (1.5 and 2.0 GPa). The reduced reactivity of the TiC surface with the PFPE lubricant is considered to be the reason for this enhancement. Decreasing lifetime with increasing stress levels correlated well with energy dissipation calculations.

  12. The Effect of Stress and TiC Coated Balls on Lubricant Lifetimes Using a Vacuum Ball-on-Plate Rolling Contact Tribometer

    NASA Technical Reports Server (NTRS)

    Jones, William R., Jr.; Jansen, Mark J.; Helmick, Larry H.; Nguyen, QuynhGiao; Wheeler, Donald R.; Voving, Hans J.

    1999-01-01

    A vacuum ball-on-plate rolling contact tribometer was used to determine the relative lifetimes of a perfluoropolyether (Krytox 143 AC) on 440C stainless steel. The effect of mean Hertzian stresses (0.75, 1.0, 1.5 and 2.0 GPa) and the use of TiC coated balls on lubricant lifetime was studied. Other conditions included: approximately 100 rpm, approximately 50 micrograms of lubricant, an initial vacuum level of less than 1.0 x 1O(exp -8) Torr, and room temperature (approximately 23 C). increasing the mean Hertzian stress from 0.75 to 2.0 GPa results in an exponential decrease in lubricant lifetime for both material combinations. However. substituting a TiC ball for the 440C ball quadrupled lifetime at low stress levels (0.75 and 1.0 GPa) and doubled life at higher stresses (1.5 and 2.0 GPa). The reduced reactivity of the TiC surface with the PFPE lubricant is considered to be the reason for this enhancement. Decreasing lifetime with increasing stress levels correlated well with energy dissipation calculations.

  13. Mechanical Behavior and Microstructure Characteristics of Directionally Solidified TWIP Steel

    NASA Astrophysics Data System (ADS)

    Wang, Dan; Wang, Kun; Man, Jianfeng; Yang, Jianzhong; Han, Fusheng

    2016-07-01

    The mechanical behavior and microstructure characteristics of three high Mn austenitic steels prepared by directional solidification at withdrawal rates of 60, 120, and 240 μm s-1 were investigated and compared with common TWIP steel with equiaxed grains. For each steel, the Hollomon analysis, differential C-J analysis, and modified C-J analysis as an alternative method to describe the work-hardening behavior were studied. The directionally solidified samples (DS samples) exhibited higher mechanical properties along the axis, five stages (A, B, C, D, and E) divided on the plot of stain hardening rate vs true strain, and a more stable and uniform deformation feature with larger strain-hardening coefficients when the true strain is over 0.25, in comparison with the common TWIP steel. The modified C-J analysis was found to be the best one for revealing the strain-hardening behavior characterized by several different stages with a definite work-hardening exponent n. In the case of DS samples, the dendrite spacings increase but the morphology becomes simple when decreasing the withdrawal rate. The larger volume fraction of twins and prevalent activation of twin systems, together with the fragmentations of the original grains in a sample solidified at a withdrawal rate of 120 μm s-1, lead to the best mechanical behavior in a medium-to-large strain range.

  14. Mechanical Behavior and Microstructure Characteristics of Directionally Solidified TWIP Steel

    NASA Astrophysics Data System (ADS)

    Wang, Dan; Wang, Kun; Man, Jianfeng; Yang, Jianzhong; Han, Fusheng

    2016-04-01

    The mechanical behavior and microstructure characteristics of three high Mn austenitic steels prepared by directional solidification at withdrawal rates of 60, 120, and 240 μm s-1 were investigated and compared with common TWIP steel with equiaxed grains. For each steel, the Hollomon analysis, differential C-J analysis, and modified C-J analysis as an alternative method to describe the work-hardening behavior were studied. The directionally solidified samples (DS samples) exhibited higher mechanical properties along the axis, five stages (A, B, C, D, and E) divided on the plot of stain hardening rate vs true strain, and a more stable and uniform deformation feature with larger strain-hardening coefficients when the true strain is over 0.25, in comparison with the common TWIP steel. The modified C-J analysis was found to be the best one for revealing the strain-hardening behavior characterized by several different stages with a definite work-hardening exponent n. In the case of DS samples, the dendrite spacings increase but the morphology becomes simple when decreasing the withdrawal rate. The larger volume fraction of twins and prevalent activation of twin systems, together with the fragmentations of the original grains in a sample solidified at a withdrawal rate of 120 μm s-1, lead to the best mechanical behavior in a medium-to-large strain range.

  15. Dual load path ball screw with rod end swivel

    NASA Technical Reports Server (NTRS)

    Wngett, Paul (Inventor)

    2002-01-01

    A dual drive ball has a ball screw shaft coupled at one end to a gear train and coupled at the other end to a ball screw nut. The ball screw shaft and ball screw nut are connected through complementary helical grooves filled with ball bearing balls. The outer surface of the ball screw nut is plined and can be driven by a second gear train. An output tube is coupled at one end to the ball screw nut and at its opposite end has a connector portion with a groove on its inner surface. A rod end has a coupling member for coupling to a surface to be actuated and a shaft portion with a groobe on its outer surface. This shaft portion is received with in the outputtube portion and the corresponding grooves are coupled through the use of a plurality of ball bearing balls.

  16. Work hardening: occupational therapy in industrial rehabilitation.

    PubMed

    Matheson, L N; Ogden, L D; Violette, K; Schultz, K

    1985-05-01

    Work hardening, presented in this paper as a "new" service for the industrially injured, is actually well grounded in the traditional models and practices of occupational therapy. From the profession's early roots in industrial therapy to the development of a variety of programs for the industrially injured through the 1950s and 1960s, the historical and philosophical bases of occupational therapy support the use of work as an evaluative and therapeutic medium. What is actually new is the adoption of terminology, technology, and a program format that fits in with the needs of consumers in the 1980s. Recent developments that created the need for the specialized services that occupational therapists are uniquely qualified to provide include growth of private sector vocational rehabilitation, changes in workers' compensation laws, and increasing costs of vocational rehabilitation. This paper describes work hardening in its present form. A case example is given that demonstrates how work hardening can be a cost-effective and time-saving bridge which spans the gap between curative medicine and the return to work. PMID:4014411

  17. Dislocation Multi-junctions and Strain Hardening

    SciTech Connect

    Bulatov, V; Hsiung, L; Tang, M; Arsenlis, A; Bartelt, M; Cai, W; Florando, J; Hiratani, M; Rhee, M; Hommes, G; Pierce, T; Diaz de la Rubia, T

    2006-06-20

    At the microscopic scale, the strength of a crystal derives from the motion, multiplication and interaction of distinctive line defects--dislocations. First theorized in 1934 to explain low magnitudes of crystal strength observed experimentally, the existence of dislocations was confirmed only two decades later. Much of the research in dislocation physics has since focused on dislocation interactions and their role in strain hardening: a common phenomenon in which continued deformation increases a crystal's strength. The existing theory relates strain hardening to pair-wise dislocation reactions in which two intersecting dislocations form junctions tying dislocations together. Here we report that interactions among three dislocations result in the formation of unusual elements of dislocation network topology, termed hereafter multi-junctions. The existence of multi-junctions is first predicted by Dislocation Dynamics (DD) and atomistic simulations and then confirmed by the transmission electron microscopy (TEM) experiments in single crystal molybdenum. In large-scale Dislocation Dynamics simulations, multi-junctions present very strong, nearly indestructible, obstacles to dislocation motion and furnish new sources for dislocation multiplication thereby playing an essential role in the evolution of dislocation microstructure and strength of deforming crystals. Simulation analyses conclude that multi-junctions are responsible for the strong orientation dependence of strain hardening in BCC crystals.

  18. Stage IV work hardening in cubic metals

    SciTech Connect

    Rollett, A.D.; Kocks, U.F.; Doherty, R.D.

    1986-01-01

    The work hardening of fcc metals at large strains is discussed with reference to the linear stress-strain behavior often observed at large strains and known as Stage IV. The experimental evidence shows that Stage IV is a work hardening phenomenon that is found quite generally, even in pure fcc metals subjected to homogeneous deformation. A simple model for Stage IV in pure metals is presented, based on the accumulation of dislocation debris. Experiments are described for large strain torsion tests on four aluminum alloys. The level and extent of Stage IV scaled with the saturation stress that would represent the end of Stage III in the absence of a Stage IV. Reversing the torsion after large prestrains produced transient reductions in the work hardening. The strain rate sensitivity was also measured before and during the transient and found not to vary significantly. The microstructure observed at large strains in an Mg alloy suggest that Stage IV can occur in the absence of microband formation. Previous proposals for the cause of Stage IV are reviewed and found to be not supported by recent experimental data.

  19. Viscoelastic modelling of tennis ball properties

    NASA Astrophysics Data System (ADS)

    Sissler, L.; Jones, R.; Leaney, P. G.; Harland, A.

    2010-06-01

    An explicit finite element (FE) tennis ball model which illustrates the effects of the viscoelastic materials of a tennis ball on ball deformation and bounce during normal impacts is presented. A tennis ball is composed of a rubber core and a fabric cover comprised of a wool-nylon mix which exhibit non-linear strain rate properties during high velocity impacts. The rubber core model was developed and validated using low strain rate tensile tests on rubber samples as well as high velocity normal impacts of pressurised cores at velocities ranging from 15 m/s to 50 m/s. The impacts were recorded using a high speed video (HSV) camera to determine deformation, impact time and coefficient of restitution (COR). The material properties of the core model were tuned to match the HSV results. A two component anisotropic fabric model was created which included artificial Rayleigh damping to account for hysteresis effects, and the core model 'tuning' process was used to refine the cloth layer. The ball model's parameters were in good agreement with experimental data at all velocities for both cores and complete balls, and a time sequenced comparison of HSV ball motion and FE model confirmed the validity of the model.

  20. BALL - biochemical algorithms library 1.3

    PubMed Central

    2010-01-01

    Background The Biochemical Algorithms Library (BALL) is a comprehensive rapid application development framework for structural bioinformatics. It provides an extensive C++ class library of data structures and algorithms for molecular modeling and structural bioinformatics. Using BALL as a programming toolbox does not only allow to greatly reduce application development times but also helps in ensuring stability and correctness by avoiding the error-prone reimplementation of complex algorithms and replacing them with calls into the library that has been well-tested by a large number of developers. In the ten years since its original publication, BALL has seen a substantial increase in functionality and numerous other improvements. Results Here, we discuss BALL's current functionality and highlight the key additions and improvements: support for additional file formats, molecular edit-functionality, new molecular mechanics force fields, novel energy minimization techniques, docking algorithms, and support for cheminformatics. Conclusions BALL is available for all major operating systems, including Linux, Windows, and MacOS X. It is available free of charge under the Lesser GNU Public License (LPGL). Parts of the code are distributed under the GNU Public License (GPL). BALL is available as source code and binary packages from the project web site at http://www.ball-project.org. Recently, it has been accepted into the debian project; integration into further distributions is currently pursued. PMID:20973958

  1. Cricket Ball Aerodynamics: Myth Versus Science

    NASA Technical Reports Server (NTRS)

    Mehta, Rabindra D.; Koga, Demmis J. (Technical Monitor)

    2000-01-01

    Aerodynamics plays a prominent role in the flight of a cricket ball released by a bowler. The main interest is in the fact that the ball can follow a curved flight path that is not always under the control of the bowler. ne basic aerodynamic principles responsible for the nonlinear flight or "swing" of a cricket ball were identified several years ago and many papers have been published on the subject. In the last 20 years or so, several experimental investigations have been conducted on cricket ball swing, which revealed the amount of attainable swing, and the parameters that affect it. A general overview of these findings is presented with emphasis on the concept of late swing and the effects of meteorological conditions on swing. In addition, the relatively new concept of "reverse" swing, how it can be achieved in practice and the role in it of ball "tampering", are discussed in detail. A discussion of the "white" cricket ball used in last year's World Cup, which supposedly possesses different swing properties compared to a conventional red ball, is also presented.

  2. Numerical simulation of ball-racket impact

    NASA Astrophysics Data System (ADS)

    Yu, Yingpang

    The collision of a ball with a tennis racket is usually modeled in terms of rigid body dynamics or an elastic system involving only a few springs. In this paper, we study the impact between a tennis ball and racket, by modeling the tennis ball in two different yaws. One method models the tennis ball as a Hertz elastic body and the other one models the ball by a more accurate finite element analysis. In the first model, we assume that the elastic properties of the ball obeys Hertz's law. In the finite element model, we consider the tennis ball as a shell witch is a elastic system constructed out of many isotropic small linear flat, elements, witch have both elastic and damping properties. The damping in each way is approximated as viscous term. In both methods, we study the static condition of deformation against a rigid surface before applying these models to dynamical processes. We compare these two methods and eventually determine how the racket parameters effect the performance of the racket, using numerical simulations. Comparison with experiment are show to confirm the general conclusion of the model.

  3. Performance of hybrid ball bearings in oil and jet fuel

    SciTech Connect

    Schrader, S.M.; Pfaffenberger, E.E. )

    1992-07-01

    A 308-size hybrid ball bearing, with ceramic balls and steel rings, was tested using a diester oil and gas turbine fuel as lubricants at several speeds and loads. Heat generation data from this test work was then correlated with the heat generation model from a widely used computer code. The ability of this hybrid split inner ring bearing design to endure thrust reversals, which are expected in many turbine applications, was demonstrated. Finally, the bearing was successfully endurance tested in JP-10 fuel for 25 hours at 7560 N axial load and 36,000 rpm. This work has successfully demonstrated the technology necessary to use fuel-lubricated hybrid bearings in limited-life gas turbine engine applications such as missiles, drones, and other unmanned air vehicles (UAVs). In addition, it has provided guidance for use in designing such bearing systems. As a result, the benefits of removing the conventional oil lubricant system, i.e., design simplification and reduced maintenance, can be realized. 6 refs.

  4. Performance of hybrid ball bearings in oil and jet fuel

    NASA Astrophysics Data System (ADS)

    Schrader, Stephen M.; Pfaffenberger, Eugene E.

    1992-07-01

    A 308-size hybrid ball bearing, with ceramic balls and steel rings, was tested using a diester oil and gas turbine fuel as lubricants at several speeds and loads. Heat generation data from this test work was then correlated with the heat generation model from a widely used computer code. The ability of this hybrid split inner ring bearing design to endure thrust reversals, which are expected in many turbine applications, was demonstrated. Finally, the bearing was successfully endurance tested in JP-10 fuel for 25 hours at 7560 N axial load and 36,000 rpm. This work has successfully demonstrated the technology necessary to use fuel-lubricated hybrid bearings in limited-life gas turbine engine applications such as missiles, drones, and other unmanned air vehicles (UAVs). In addition, it has provided guidance for use in designing such bearing systems. As a result, the benefits of removing the conventional oil lubricant system, i.e., design simplification and reduced maintenance, can be realized.

  5. Porosity in collapsible Ball Grid Array solder joints

    SciTech Connect

    Gonzalez, C.A. |

    1998-05-01

    Ball Grid Array (BGA) technology has taken off in recent years due to the increased need for high interconnect density. Opposite to all the advantages BGA packages offer, porosity in collapsible BGA solder joints is often a major concern in the reliability of such packages. The effect of pores on the strength of collapsible BGA solder-joints was studied by manufacturing samples with different degrees of porosity and testing them under a shear load. It was found that the shear strength of the solder joints decreased in a linear fashion with increasing porosity. Failure occurred by internal necking of the interpore matrix. It was confirmed that entrapment of flux residues leads to porosity by manufacturing fluxless samples in a specially made furnace, and comparing them with samples assembled using flux. Also, contamination of Au electrodeposits (in substrate metallization) was determined to cause significant porosity. It was found that hard-Au (Co hardened Au) electrodeposits produce high degrees of porosity even in the absence of flux. Finally, increasing the time the solder spends in the molten state was proven to successfully decrease porosity.

  6. Shock-Absorbent Ball-Screw Mechanism

    NASA Technical Reports Server (NTRS)

    Hirr, Otto A., Jr.; Meneely, R. W.

    1986-01-01

    Actuator containing two ball screws in series employs Belleville springs to reduce impact loads, thereby increasing life expectancy. New application of springs increases reliability of equipment in which ball screws commonly used. Set of three springs within lower screw of ball-screw mechanism absorbs impacts that result when parts reach their upper and lower limits of movement. Mechanism designed with Belleville springs as shock-absorbing elements because springs have good energy-to-volume ratio and easily stacked to attain any stiffness and travel.

  7. Designing Hollow Nano Gold Golf Balls

    PubMed Central

    2015-01-01

    Hollow/porous nanoparticles, including nanocarriers, nanoshells, and mesoporous materials have applications in catalysis, photonics, biosensing, and delivery of theranostic agents. Using a hierarchical template synthesis scheme, we have synthesized a nanocarrier mimicking a golf ball, consisting of (i) solid silica core with a pitted gold surface and (ii) a hollow/porous gold shell without silica. The template consisted of 100 nm polystyrene beads attached to a larger silica core. Selective gold plating of the core followed by removal of the polystyrene beads produced a golf ball-like nanostructure with 100 nm pits. Dissolution of the silica core produced a hollow/porous golf ball-like nanostructure. PMID:24937196

  8. Craniofacial reconstruction using rational cubic ball curves.

    PubMed

    Majeed, Abdul; Mt Piah, Abd Rahni; Gobithaasan, R U; Yahya, Zainor Ridzuan

    2015-01-01

    This paper proposes the reconstruction of craniofacial fracture using rational cubic Ball curve. The idea of choosing Ball curve is based on its robustness of computing efficiency over Bezier curve. The main steps are conversion of Digital Imaging and Communications in Medicine (Dicom) images to binary images, boundary extraction and corner point detection, Ball curve fitting with genetic algorithm and final solution conversion to Dicom format. The last section illustrates a real case of craniofacial reconstruction using the proposed method which clearly indicates the applicability of this method. A Graphical User Interface (GUI) has also been developed for practical application. PMID:25880632

  9. Q-balls in flat potentials

    SciTech Connect

    Copeland, Edmund J.; Tsumagari, Mitsuo I.

    2009-07-15

    We study the classical and absolute stability of Q-balls in scalar field theories with flat potentials arising in both gravity-mediated and gauge-mediated models. We show that the associated Q-matter formed in gravity-mediated potentials can be stable against decay into their own free particles as long as the coupling constant of the nonrenormalizable term is small, and that all of the possible three-dimensional Q-ball configurations are classically stable against linear fluctuations. Three-dimensional gauge-mediated Q-balls can be absolutely stable in the thin-wall limit, but are completely unstable in the thick-wall limit.

  10. Improved Ball-and-Socket Docking Mechanism

    NASA Technical Reports Server (NTRS)

    Cloyd, Richard; Bryan, Tom

    2004-01-01

    A proposed docking mechanism would form a ball-and-socket joint in the docked condition. The mechanism could tolerate significant initial misalignment because it would include an alignment cone that would guide the ball into the socket. Like other ball-and-socket joints, the joint would have three rotational degrees of freedom. This docking mechanism would be a successor to the one described in Passive Capture Joint With Three Degrees of Freedom (MFS-31146), NASA Tech Briefs, Vol. 22, No. 7 (July 1998), page 65. It would contain most of the components of the prior mechanism, plus some additional components that would expand its capabilities.

  11. Rotating boson stars and Q-balls

    SciTech Connect

    Kleihaus, Burkhard; Kunz, Jutta; List, Meike

    2005-09-15

    We consider axially symmetric, rotating boson stars. Their flat-space limits represent spinning Q-balls. We discuss their properties and determine their domain of existence. Q-balls and boson stars are stationary solutions and exist only in a limited frequency range. The coupling to gravity gives rise to a spiral-like frequency dependence of the boson stars. We address the flat-space limit and the limit of strong gravitational coupling. For comparison we also determine the properties of spherically symmetric Q-balls and boson stars.

  12. Geometric optics and the "hairy ball theorem"

    NASA Astrophysics Data System (ADS)

    Bormashenko, Edward; Kazachkov, Alexander

    Applications of the hairy ball theorem to the geometrical optics are discussed. When the ideal mirror, topologically equivalent to a sphere, is illuminated at every point, the "hairy ball theorem" prescribes the existence of at least one point at which the incident light will be normally reflected. For the more general case of the surface, topologically equivalent to a sphere, which is both reflecting and refracting the "hairy ball theorem" predicts the existence of at least one point, at which the incident light will be normally reflected and also normally refracted.

  13. Trajectory analysis of a soccer ball

    NASA Astrophysics Data System (ADS)

    Goff, John Eric; Carré, Matt J.

    2009-11-01

    We performed experiments in which a soccer ball was launched from a machine while two cameras recorded portions of its trajectory. Drag coefficients were obtained from range measurements for no-spin trajectories, for which the drag coefficient does not vary appreciably during the ball's flight. Lift coefficients were obtained from the trajectories immediately following the ball's launch, in which Reynolds number and spin parameter do not vary much. We obtain two values of the lift coefficient for spin parameters that had not been obtained previously. Our codes for analyzing the trajectories are freely available to educators and students.

  14. Craniofacial Reconstruction Using Rational Cubic Ball Curves

    PubMed Central

    Majeed, Abdul; Mt Piah, Abd Rahni; Gobithaasan, R. U.; Yahya, Zainor Ridzuan

    2015-01-01

    This paper proposes the reconstruction of craniofacial fracture using rational cubic Ball curve. The idea of choosing Ball curve is based on its robustness of computing efficiency over Bezier curve. The main steps are conversion of Digital Imaging and Communications in Medicine (Dicom) images to binary images, boundary extraction and corner point detection, Ball curve fitting with genetic algorithm and final solution conversion to Dicom format. The last section illustrates a real case of craniofacial reconstruction using the proposed method which clearly indicates the applicability of this method. A Graphical User Interface (GUI) has also been developed for practical application. PMID:25880632

  15. Hardness of Carburized Surfaces in 316LN Stainless Steel after Low Temperature Neutron Irradiation

    SciTech Connect

    Byun, TS

    2005-01-31

    A proprietary surface carburization treatment is being considered to minimize possible cavitation pitting of the inner surfaces of the stainless steel target vessel of the SNS. The treatment gives a large supersaturation of carbon in the surface layers and causes substantial hardening of the surface. To answer the question of whether such a hardened layer will remain hard and stable during neutron irradiation, specimens of the candidate materials were irradiated in the High Flux Isotope Reactor (HFIR) to an atomic displacement level of 1 dpa. Considerable radiation hardening occurred in annealed 316LN stainless steel and 20% cold rolled 316LN stainless steel, and lesser radiation hardening in Kolsterised layers on these materials. These observations coupled with optical microscopy examinations indicate that the carbon-supersaturated layers did not suffer radiation-induced decomposition and softening.

  16. A study on the microstructure and mechanical property of proton irradiated A508-3 steel

    NASA Astrophysics Data System (ADS)

    Li, Xiao-hong; Lei, Jing; Shu, Guo-gang; Wan, Qiang-mao

    2015-05-01

    Transmission electron microscopy and the nanoindentation technique were employed to study the dislocation loops and hardening induced in proton irradiated A508-3 steel. The A508-3 steel specimens were irradiated to the dose of 0.054, 0.163, 0.271 dpa at room temperature (RT), 0.163 pa at 250 °C and 0.163, 0.271 dpa at 290 °C. The effect of dose and temperature on the dislocation loops and irradiation hardening was investigated. The results indicated that the dislocation loops were formed in proton irradiated A508-3 steel. The size and number density generally increased with increasing dose at RT. When the irradiation temperature changed from RT to 290 °C, the loop size increased and the loop number density decreased. The irradiation hardening increased with dose. The effect of temperature on the irradiation induced hardening was discussed.

  17. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    SciTech Connect

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-17

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900 deg. C for 60 minutes and given stepped austempering treatment at 280 deg. C for 30 minutes and 60 minutes followed by 380 deg. C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  18. Empirical beam hardening correction (EBHC) for CT

    SciTech Connect

    Kyriakou, Yiannis; Meyer, Esther; Prell, Daniel; Kachelriess, Marc

    2010-10-15

    Purpose: Due to x-ray beam polychromaticity and scattered radiation, attenuation measurements tend to be underestimated. Cupping and beam hardening artifacts become apparent in the reconstructed CT images. If only one material such as water, for example, is present, these artifacts can be reduced by precorrecting the rawdata. Higher order beam hardening artifacts, as they result when a mixture of materials such as water and bone, or water and bone and iodine is present, require an iterative beam hardening correction where the image is segmented into different materials and those are forward projected to obtain new rawdata. Typically, the forward projection must correctly model the beam polychromaticity and account for all physical effects, including the energy dependence of the assumed materials in the patient, the detector response, and others. We propose a new algorithm that does not require any knowledge about spectra or attenuation coefficients and that does not need to be calibrated. The proposed method corrects beam hardening in single energy CT data. Methods: The only a priori knowledge entering EBHC is the segmentation of the object into different materials. Materials other than water are segmented from the original image, e.g., by using simple thresholding. Then, a (monochromatic) forward projection of these other materials is performed. The measured rawdata and the forward projected material-specific rawdata are monomially combined (e.g., multiplied or squared) and reconstructed to yield a set of correction volumes. These are then linearly combined and added to the original volume. The combination weights are determined to maximize the flatness of the new and corrected volume. EBHC is evaluated using data acquired with a modern cone-beam dual-source spiral CT scanner (Somatom Definition Flash, Siemens Healthcare, Forchheim, Germany), with a modern dual-source micro-CT scanner (TomoScope Synergy Twin, CT Imaging GmbH, Erlangen, Germany), and with a modern

  19. Production of ball-lightning-like luminous balls by electrical discharges in silicon.

    PubMed

    Paiva, Gerson Silva; Pavão, Antonio Carlos; Alpes de Vasconcelos, Elder; Mendes, Odim; da Silva, Eronides Felisberto

    2007-01-26

    We performed electric arc discharges in pure Si to generate luminous balls with lifetime in the order of seconds and several properties usually reported for natural ball lightning. This simple experiment does not rely on energy sources and excitation mechanisms that are improbable in the natural phenomenon and clearly demonstrates the role of vaporization and oxidation of Si, as proposed by the Abrahamson-Dinniss theory for ball-lightning formation. PMID:17358820

  20. Production of Ball-Lightning-Like Luminous Balls by Electrical Discharges in Silicon

    NASA Astrophysics Data System (ADS)

    Paiva, Gerson Silva; Pavão, Antonio Carlos; Alpes de Vasconcelos, Elder; Mendes, Odim, Jr.; Felisberto da Silva, Eronides, Jr.

    2007-01-01

    We performed electric arc discharges in pure Si to generate luminous balls with lifetime in the order of seconds and several properties usually reported for natural ball lightning. This simple experiment does not rely on energy sources and excitation mechanisms that are improbable in the natural phenomenon and clearly demonstrates the role of vaporization and oxidation of Si, as proposed by the Abrahamson-Dinniss theory for ball-lightning formation.

  1. Flexible timing of eye movements when catching a ball.

    PubMed

    López-Moliner, Joan; Brenner, Eli

    2016-01-01

    In ball games, one cannot direct ones gaze at the ball all the time because one must also judge other aspects of the game, such as other players' positions. We wanted to know whether there are times at which obtaining information about the ball is particularly beneficial for catching it. We recently found that people could catch successfully if they saw any part of the ball's flight except the very end, when sensory-motor delays make it impossible to use new information. Nevertheless, there may be a preferred time to see the ball. We examined when six catchers would choose to look at the ball if they had to both catch the ball and find out what to do with it while the ball was approaching. A catcher and a thrower continuously threw a ball back and forth. We recorded their hand movements, the catcher's eye movements, and the ball's path. While the ball was approaching the catcher, information was provided on a screen about how the catcher should throw the ball back to the thrower (its peak height). This information disappeared just before the catcher caught the ball. Initially there was a slight tendency to look at the ball before looking at the screen but, later, most catchers tended to look at the screen before looking at the ball. Rather than being particularly eager to see the ball at a certain time, people appear to adjust their eye movements to the combined requirements of the task. PMID:26982371

  2. Investigation of the serpentine coating on the steel surface

    NASA Astrophysics Data System (ADS)

    Kovalevskaya, Zh. G.; Khimich, M. A.; Veselov, S. V.; Belavskaya, O. A.; Tolmachev, A. I.; Bataev, V. A.

    2015-10-01

    The structure and phase composition of geomodifiers coating obtained on the surface of steel balls are examined using optical metallography, SEM and XRD. Coating has been formed for 672 hours by mixing of serpentine powder with steel balls in a ball mill. The coating has an adhesive bond to the substrate. The phase composition of the coating is different from the phase composition of the initial powder. The formation of the magnesium silicate is caused by the process of dehydration. Dehydration occurs due to local temperature fluctuations in the contact areas of the steel framework and serpentine in their interaction. It was determined that for formation of the coating of certain phase composition cumulative release of heat must meet the heating temperature higher than 550°C.

  3. Contact Sensors on Ceramic Ball Bearings

    NASA Astrophysics Data System (ADS)

    Yi, Jia; Just-Agosto, Frederick; Romero, Edwar

    2002-01-01

    Integration of micro contact sensors onto a ball bearing is a critical technology necessary for on-line bearing health monitoring in an industrial harsh environment and evaluation of the bearing performance and design. The current planner fabrication methods offered by the MEMS technology restrict the possibility of integrating micro sensor onto a double contoured bearing surface in a more traditional manufacturing environment. We have developed an unique technique to directly fabricate micron-sized pressure and temperature sensors onto a miniature ceramic ball bearing. A complete fabrication process, based on sensor design, surface preparation, optimized sputtering parameters, photolithographic techniques and sensor post-treatment, is described. Pressure and temperature measurement results on a miniature ceramic ball bearing show good correlation with numerical thermal-EHL analysis and good wear resistance. Keywords: Ball Bearing, Thin film Sensor, Pressure sensor, Temperature Sensor, adhesion, wear resistance, Non-developable surface, and thermal-EHL.

  4. Static Load Distribution in Ball Bearings

    NASA Technical Reports Server (NTRS)

    Ricci, Mario

    2010-01-01

    A numerical procedure for computing the internal loading distribution in statically loaded, single-row, angular-contact ball bearings when subjected to a known combined radial and thrust load is presented. The combined radial and thrust load must be applied in order to avoid tilting between inner and outer rings. The numerical procedure requires the iterative solution of Z + 2 simultaneous nonlinear equations - where Z is the number of the balls - to yield an exact solution for axial and radial deflections, and contact angles. Numerical results for a 218 angular-contact ball bearing have been compared with those from the literature and show significant differences in the magnitudes of the ball loads, contact angles, and the extent of the loading zone.

  5. Reexamination of Ball-Race Conformity Effects on Ball Bearing Life

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.; Poplawski, Joseph V.; Root, Lawrence E.

    2007-01-01

    The analysis in this report considers the life of the ball set as well as the respective lives of the races to reassess the effect of ball-race conformity on ball bearing life. The related changes in ball bearing life are incorporated in life factors that can be used to modify the bearing predicted life using the Lundberg-Palmgren equations and the ANSI/ABMA and ISO Standards. Two simple algebraic relationships were established to calculate life factors LF(sub c) to determine the effect of inner- and outer-race conformity combinations on bearing L(sub 10) life for deepgroove and angular-contact ball bearings, respectively. Depending on the bearing type and series as well as conformity combinations, the calculated life for deep-groove ball bearings can be over 40 percent less than that calculated by the Lundberg-Palmgren equations. For angular-contact ball bearings, the life can vary between +16 and -39 percent from that calculated by the Lundberg-Palmgren equations. Comparing the two ball bearing types, the life factors LF(sub c) for the deep-groove bearings can be as much as 40 percent lower than that for angular-contact ball bearings.

  6. Gravitational waves from Q-ball formation

    SciTech Connect

    Chiba, Takeshi; Kamada, Kohei; Yamaguchi, Masahide

    2010-04-15

    We study the detectability of the gravitational waves (GWs) from the Q-ball formation associated with the Affleck-Dine (AD) mechanism, taking into account both the dilution effects due to Q-ball domination and to finite temperature. The AD mechanism predicts the formation of nontopological solitons, Q-balls, from which GWs are generated. Q-balls with large conserved charge Q can produce a large amount of GWs. On the other hand, the decay rate of such Q-balls is so small that they may dominate the energy density of the Universe, which implies that GWs are significantly diluted and that their frequencies are redshifted during the Q-ball dominated era. Thus, the detectability of the GWs associated with the formation of Q-balls is determined by these two competing effects. We find that there is a finite but small parameter region where such GWs may be detected by future detectors such as DECIGO or BBO, only in the case when the thermal logarithmic potential dominates the potential of the AD field. Otherwise GWs from Q-balls would not be detectable even by these futuristic detectors: {Omega}{sub GW}{sup 0}<10{sup -21}. Unfortunately, for such parameter region the present baryon asymmetry of the Universe can hardly be explained unless one fine-tunes A-terms in the potential. However the detection of such a GW background may give us an information about the early Universe, for example, it may suggest that the flat directions with B-L=0 are favored.

  7. Heated-Pressure-Ball Monopropellant Rocket Engine

    NASA Technical Reports Server (NTRS)

    Greene, William D.

    2005-01-01

    A recent technology disclosure presents a concept for a monopropellant thermal spacecraft thruster that would feature both the simplicity of a typical prior pressure-fed propellant supply system and the smaller mass and relative compactness of a typical prior pump-fed system. The source of heat for this thruster would likely be a nuclear- fission reactor. The propellant would be a cryogenic fluid (a liquefied low-molecular-weight gas) stored in a tank at a low pressure. The propellant would flow from the tank, through a feedline, into three thick-walled spherical tanks, denoted pressure balls, that would be thermally connected to the reactor. Valves upstream and downstream of the pressure balls would be operated in a three-phase cycle in which propellant would flow into one pressure ball while the fluid underwent pressurization through heating in another ball and pressurized propellant was discharged from the remaining ball into the reactor. After flowing through the reactor, wherein it would be further heated, the propellant would be discharged through an exhaust nozzle to generate thrust. A fraction of the pressurized gas from the pressure balls would be diverted to maintain the desired pressure in the tank.

  8. Performance of solid lubricated ball bearings at high-temperatures in a vacuum

    NASA Astrophysics Data System (ADS)

    Seki, Katsumi; Suzuki, Mineo; Nishimura, Makoto; Hasegawa, Masaji; Moriyama, Minoru

    1994-07-01

    Ball bearings which can operate at high temperatures in a vacuum will be required with advances in technology. Among the issues for the operation of ball bearings at high temperatures, solid lubricants and bearing materials are crucial. The aim of this study was to develop ball bearings for use at high temperatures in a vacuum. The tested bearings were 20-mm bore-sized angular contact ball bearings. Three combinations of bearing materials were tested: M-50 bearings, hybrid bearings with M-50 races and Si3N4 balls, and Si3N4 bearings. M-50 bearings were lubricated with a silver film. Hybrid and ceramic bearings were lubricated with a pre-coated sputtered MoS2 film and a self-lubricating hot-pressed composite retainer. Tests were carried out at temperatures up to 500 C and a rotational speed of 600 rpm under an axial load of 50 N in a vacuum. Excellent performance at 500 C in a vacuum was obtained for Si3N4 bearings. Frictional torque was low and stable for more than 5x10(exp 7) revolutions. After the tests, the bearings were in very good condition with a small amount of wear. Hybrid bearings also showed very good performance at 350 C in a vacuum. M-50 steel bearings were operated without failure at 350 C in a vacuum, although frictional torque was rather high and unstable. X-ray photoelectron spectroscopy (XPS) analysis and scanning electron microscopy (SEM) observation revealed the existence of a film on the ball surface transferred from the composite retainer for both hybrid and ceramic bearings.

  9. Fabrication of stainless steel foil utilizing chromized steel strip

    NASA Astrophysics Data System (ADS)

    Loria, Edward A.

    1980-10-01

    Stainless steel foil has properties which are, in many respects, unmatched by alternative thin films. The high strength to weight ratio and resistance to corrosion and oxidation at elevated temperatures are generally advantageous. The aerospace and automotive industries have used Type 430 and 304 foil in turbine engine applications. Foil around 2 mils (5.1 × 10-3 cm) thick has been appropriate for the recuperator or heat exchanger and this product has also been used in honeycomb and truss-core structures. Further, such foil has been employed as a wrap to protect tool steel parts from contamination during heat treating. A large part of the high cost of producing stainless steel foil by rolling is due to the complicated and expensive rolling mill and annealing equipment involved. A method will be described which produces (solid) stainless steel foil from chromized (coated) steel which can be cheaper than the conventional processing stainless steel, such as Type 430, from ingot to foil. Also, the material is more ductile and less work hardenable during processing to foil and consequently intermediate annealing treatments are eliminated and scrap losses minimized.

  10. Constitutive modelling of evolving flow anisotropy including distortional hardening

    SciTech Connect

    Pietryga, Michael P.; Vladimirov, Ivaylo N.; Reese, Stefanie

    2011-05-04

    The paper presents a new constitutive model for anisotropic metal plasticity that takes into account the expansion or contraction (isotropic hardening), translation (kinematic hardening) and change of shape (distortional hardening) of the yield surface. The experimentally observed region of high curvature ('nose') on the yield surface in the loading direction and flattened shape in the reverse loading direction are modelled here by means of the concept of directional distortional hardening. The modelling of directional distortional hardening is accomplished by means of an evolving fourth-order tensor. The applicability of the model is illustrated by fitting experimental subsequent yield surfaces at finite plastic deformation. Comparisons with test data for aluminium low and high work hardening alloys display a good agreement between the simulation results and the experimental data.

  11. Simulation-aided investigation of beam hardening induced errors in CT dimensional metrology

    NASA Astrophysics Data System (ADS)

    Tan, Ye; Kiekens, Kim; Welkenhuyzen, Frank; Angel, J.; De Chiffre, L.; Kruth, Jean-Pierre; Dewulf, Wim

    2014-06-01

    Industrial x-ray computed tomography (CT) systems are being increasingly used as dimensional measuring machines. However, micron level accuracy is not always achievable, as of yet. The measurement accuracy is influenced by many factors, such as the workpiece properties, x-ray voltage, filter, beam hardening, scattering and calibration methods (Kruth et al 2011 CIRP Ann. Manuf. Technol. 60 821-42, Bartscher et al 2007 CIRP Ann. Manuf. Technol. 56 495-8, De Chiffre et al 2005 CIRP Ann. Manuf. Technol. 54 479-82, Schmitt and Niggemann 2010 Meas. Sci. Technol. 21 054008). Since most of these factors are mutually correlated, it remains challenging to interpret measurement results and to identify the distinct error sources. Since simulations allow isolating the different affecting factors, they form a useful complement to experimental investigations. Dewulf et al (2012 CIRP Ann. Manuf. Technol. 61 495-8) investigated the influence of beam hardening correction parameters on the diameter of a calibrated steel pin in different experimental set-ups. It was clearly shown that an inappropriate beam hardening correction can result in significant dimensional errors. This paper confirms these results using simulations of a pin surrounded by a stepped cylinder: a clear discontinuity in the measured diameter of the inner pin is observed where it enters the surrounding material. The results are expanded with an investigation of the beam hardening effect on the measurement results for both inner and outer diameters of the surrounding stepped cylinder. Accuracy as well as the effect on the uncertainty determination is discussed. The results are compared with simulations using monochromatic beams in order to have a benchmark which excludes beam hardening effects and x-ray scattering. Furthermore, based on the above results, the authors propose a case-dependent calibration artefact for beam hardening correction and edge offset determination. In the final part of the paper, the

  12. Radiation hardening of diagnostics for fusion reactors

    SciTech Connect

    Baur, J.F.; Engholm, B.A.; Hacker, M.P.; Maya, I.; Miller, P.H.; Toffolo, W.E.; Wojtowicz, S.S.

    1981-12-01

    A list of the diagnostic systems presently used in magnetic confinement fusion experiments is compiled herein. The radiation-sensitive components are identified, and their locations in zones around the machine are indicated. A table of radiation sensitivities of components is included to indicate the data available from previous work in fission reactor, space probe, and defense-related programs. Extrapolation and application to hardening of fusion diagnostic systems requires additional data that are more specific to the fusion radiation environment and fusion components. A list is also given of present radiation-producing facilities where near-term screening tests of materials and components can be performed.

  13. Expecting the Unexpected: Radiation Hardened Software

    NASA Technical Reports Server (NTRS)

    Penix, John; Mehlitz, Peter C.

    2005-01-01

    Radiation induced Single Event Effects (SEEs) are a serious problem for spacecraft flight software, potentially leading to a complete loss of mission. Conventional risk mitigation has been focused on hardware, leading to slow, expensive and outdated on-board computing devices, increased power consumption and launch mass. Our approach is to look at SEEs from a software perspective, and to explicitly design flight software so that it can detect and correct the majority of SEES. Radiation hardened flight software will reduce the significant residual residual risk for critical missions and flight phases, and enable more use of inexpensive and fast COTS hardware.

  14. Mathematical Modeling and Simulation of Hardness of Quenched and Tempered Steel

    NASA Astrophysics Data System (ADS)

    Smoljan, Božo; Iljkić, Dario; Totten, George E.

    2015-12-01

    A mathematical model and expressions for hardness prediction were established, where quenched and tempered steel hardness is predicted based on as-quenched hardness of steel. Hardenability properties of steel are included in the model to achieve a more precise prediction of quenched and tempered steel hardness. Prediction of the as-quenched hardness of steel is based on the relationship between as-quenched hardness and the characteristic cooling time from 1073 K to 773 K (800 °C to 500 °C) ( t 8/5). The model was used to simulate the hardness of a quenched and tempered steel workpieces.

  15. Efficient simulation of press hardening process through integrated structural and CFD analyses

    SciTech Connect

    Palaniswamy, Hariharasudhan; Mondalek, Pamela; Wronski, Maciek; Roy, Subir

    2013-12-16

    Press hardened steel parts are being increasingly used in automotive structures for their higher strength to meet safety standards while reducing vehicle weight to improve fuel consumption. However, manufacturing of sheet metal parts by press hardening process to achieve desired properties is extremely challenging as it involves complex interaction of plastic deformation, metallurgical change, thermal distribution, and fluid flow. Numerical simulation is critical for successful design of the process and to understand the interaction among the numerous process parameters to control the press hardening process in order to consistently achieve desired part properties. Until now there has been no integrated commercial software solution that can efficiently model the complete process from forming of the blank, heat transfer between the blank and tool, microstructure evolution in the blank, heat loss from tool to the fluid that flows through water channels in the tools. In this study, a numerical solution based on Altair HyperWorks® product suite involving RADIOSS®, a non-linear finite element based structural analysis solver and AcuSolve®, an incompressible fluid flow solver based on Galerkin Least Square Finite Element Method have been utilized to develop an efficient solution for complete press hardening process design and analysis. RADIOSS is used to handle the plastic deformation, heat transfer between the blank and tool, and microstructure evolution in the blank during cooling. While AcuSolve is used to efficiently model heat loss from tool to the fluid that flows through water channels in the tools. The approach is demonstrated through some case studies.

  16. Efficient simulation of press hardening process through integrated structural and CFD analyses

    NASA Astrophysics Data System (ADS)

    Palaniswamy, Hariharasudhan; Mondalek, Pamela; Wronski, Maciek; Roy, Subir

    2013-12-01

    Press hardened steel parts are being increasingly used in automotive structures for their higher strength to meet safety standards while reducing vehicle weight to improve fuel consumption. However, manufacturing of sheet metal parts by press hardening process to achieve desired properties is extremely challenging as it involves complex interaction of plastic deformation, metallurgical change, thermal distribution, and fluid flow. Numerical simulation is critical for successful design of the process and to understand the interaction among the numerous process parameters to control the press hardening process in order to consistently achieve desired part properties. Until now there has been no integrated commercial software solution that can efficiently model the complete process from forming of the blank, heat transfer between the blank and tool, microstructure evolution in the blank, heat loss from tool to the fluid that flows through water channels in the tools. In this study, a numerical solution based on Altair HyperWorks® product suite involving RADIOSS®, a non-linear finite element based structural analysis solver and AcuSolve®, an incompressible fluid flow solver based on Galerkin Least Square Finite Element Method have been utilized to develop an efficient solution for complete press hardening process design and analysis. RADIOSS is used to handle the plastic deformation, heat transfer between the blank and tool, and microstructure evolution in the blank during cooling. While AcuSolve is used to efficiently model heat loss from tool to the fluid that flows through water channels in the tools. The approach is demonstrated through some case studies.

  17. Different Techniques For Producing Precision Holes (>20 mm) In Hardened Steel—Comparative Results

    NASA Astrophysics Data System (ADS)

    Coelho, R. T.; Tanikawa, S. T.

    2009-11-01

    High speed machining (HSM), or high performance machining, has been one of the most recent technological advances. When applied to milling operations, using adequate machines, CAM programs and tooling, it allows cutting hardened steels, which was not feasible just a couple of years ago. The use of very stiff and precision machines has created the possibilities of machining holes in hardened steels, such as AISI H13 with 48-50 HRC, using helical interpolations, for example. Such process is particularly useful for holes with diameter bigger than normal solid carbide drills commercially available, around 20 mm, or higher. Such holes may need narrow tolerances, fine surface finishing, which can be obtained just by end milling operations. The present work compares some of the strategies used to obtain such holes by end milling, and also some techniques employed to finish them, by milling, boring and also by fine grinding at the same machine. Results indicate that it is possible to obtain holes with less than 0.36 m in circularity, 7.41 m in cylindricity and 0.12 m in surface roughness Ra. Additionally, there is less possibilities of obtaining heat affected layers when using such technique.

  18. Technology Developments in Radiation-Hardened Electronics for Space Environments

    NASA Technical Reports Server (NTRS)

    Keys, Andrew S.; Howell, Joe T.

    2008-01-01

    The Radiation Hardened Electronics for Space Environments (RHESE) project consists of a series of tasks designed to develop and mature a broad spectrum of radiation hardened and low temperature electronics technologies. Three approaches are being taken to address radiation hardening: improved material hardness, design techniques to improve radiation tolerance, and software methods to improve radiation tolerance. Within these approaches various technology products are being addressed including Field Programmable Gate Arrays (FPGA), Field Programmable Analog Arrays (FPAA), MEMS, Serial Processors, Reconfigurable Processors, and Parallel Processors. In addition to radiation hardening, low temperature extremes are addressed with a focus on material and design approaches. System level applications for the RHESE technology products are discussed.

  19. Ball to separator contact forces in angular contact ball bearings under thrust and radial loads

    NASA Technical Reports Server (NTRS)

    Nypan, L. J.

    1978-01-01

    Experimental data are reported on ball to cage contact forces in a 110 mm bore ball bearing operating at speeds to 12,000 rpm under radial and thrust loads. Information is also reported on cage to inner race land contact force, cage to inner race land clearance, and cage to shaft speed ratios.

  20. Hardened Client Platforms for Secure Internet Banking

    NASA Astrophysics Data System (ADS)

    Ronchi, C.; Zakhidov, S.

    We review the security of e-banking platforms with particular attention to the exploitable attack vectors of three main attack categories: Man-in-the-Middle, Man-in-the-PC and Man-in-the-Browser. It will be shown that the most serious threats come from combination attacks capable of hacking any transaction without the need to control the authentication process. Using this approach, the security of any authentication system can be bypassed, including those using SecureID Tokens, OTP Tokens, Biometric Sensors and Smart Cards. We will describe and compare two recently proposed e-banking platforms, the ZTIC and the USPD, both of which are based on the use of dedicated client devices, but with diverging approaches with respect to the need of hardening the Web client application. It will be shown that the use of a Hardened Browser (or H-Browser) component is critical to force attackers to employ complex and expensive techniques and to reduce the strength and variety of social engineering attacks down to physiological fraud levels.