Science.gov

Sample records for heat exchanger monitoring

  1. Heat transfer monitor for measurements of fouling of industrial heat exchangers

    NASA Astrophysics Data System (ADS)

    Panchal, C. B.

    1985-01-01

    A Heat Transfer Monitor (HTM) is a sensitive device that quantifies development of fouling on heat exchanger surfaces in terms of degradation in the heat transfer coefficient as fouling progresses. The Argonne HTM was originally developed by Carnegie-Mellon University for Ocean Thermal Energy Conversion (OTEC) applications and later modified by Argonne National Laboratory. The HTM has been used for the OTEC biofouling and corrosion studies at the Natural Energy Laboratory of Hawaii for the last four years. The major findings from the experimental investigation are: (1) periodic low level of 50 to 70 ppB of chlorination can remove and prevent biofouling; (2) biofouling for deep cold water is negligible; and (3) biofouling control methods for moderately enhanced surfaces are comparable to those for smooth surfaces.

  2. Heat exchanger

    DOEpatents

    Daman, Ernest L.; McCallister, Robert A.

    1979-01-01

    A heat exchanger is provided having first and second fluid chambers for passing primary and secondary fluids. The chambers are spaced apart and have heat pipes extending from inside one chamber to inside the other chamber. A third chamber is provided for passing a purge fluid, and the heat pipe portion between the first and second chambers lies within the third chamber.

  3. Model-based Performance Monitoring of Heat Exchange Process in Transient State

    NASA Astrophysics Data System (ADS)

    Wakui, Tetsuya; Nakamoto, Hiroki; Yokoyama, Ryohei

    A model-based performance monitoring method for a heat exchange process, which is one of the key components of distributed energy supply systems, is developed. This performance monitoring, which utilizes a static input-output model of the process, first estimates the output process variables and heat exchange performance in response to variations in measured input process variables. The estimated output process variables are then compared with the measured ones. In this study, the effectiveness of the performance monitoring method in a transient state with irregular variations in water and steam flow rates is verified through a numerical simulation. The result shows sufficiency of the estimation accuracy of the output process variables and heat exchange performance and the capability of detecting the deterioration in the heat exchange performance in a transient state.

  4. HEAT EXCHANGER

    DOEpatents

    Fox, T.H. III; Richey, T. Jr.; Winders, G.R.

    1962-10-23

    A heat exchanger is designed for use in the transfer of heat between a radioactive fiuid and a non-radioactive fiuid. The exchanger employs a removable section containing the non-hazardous fluid extending into the section designed to contain the radioactive fluid. The removable section is provided with a construction to cancel out thermal stresses. The stationary section is pressurized to prevent leakage of the radioactive fiuid and to maintain a safe, desirable level for this fiuid. (AEC)

  5. Heat exchanger

    DOEpatents

    Wolowodiuk, Walter

    1976-01-06

    A heat exchanger of the straight tube type in which different rates of thermal expansion between the straight tubes and the supply pipes furnishing fluid to those tubes do not result in tube failures. The supply pipes each contain a section which is of helical configuration.

  6. Corrosive resistant heat exchanger

    DOEpatents

    Richlen, Scott L.

    1989-01-01

    A corrosive and errosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is conveyed through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium.

  7. Segmented heat exchanger

    SciTech Connect

    Baldwin, Darryl Dean; Willi, Martin Leo; Fiveland, Scott Byron; Timmons, Kristine Ann

    2010-12-14

    A segmented heat exchanger system for transferring heat energy from an exhaust fluid to a working fluid. The heat exchanger system may include a first heat exchanger for receiving incoming working fluid and the exhaust fluid. The working fluid and exhaust fluid may travel through at least a portion of the first heat exchanger in a parallel flow configuration. In addition, the heat exchanger system may include a second heat exchanger for receiving working fluid from the first heat exchanger and exhaust fluid from a third heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the second heat exchanger in a counter flow configuration. Furthermore, the heat exchanger system may include a third heat exchanger for receiving working fluid from the second heat exchanger and exhaust fluid from the first heat exchanger. The working fluid and exhaust fluid may travel through at least a portion of the third heat exchanger in a parallel flow configuration.

  8. Heat pipe array heat exchanger

    DOEpatents

    Reimann, Robert C.

    1987-08-25

    A heat pipe arrangement for exchanging heat between two different temperature fluids. The heat pipe arrangement is in a ounterflow relationship to increase the efficiency of the coupling of the heat from a heat source to a heat sink.

  9. Handbook on heat exchangers

    NASA Astrophysics Data System (ADS)

    Bazhan, Pavel I.; Kanevets, Georgii E.; Seliverstov, Vladimir M.

    Essential data on heat exchange equipment used in ship, locomotive, automotive, and aircraft powerplants are presented in a systematic manner. The data cover the principal types and technical and performance characteristics of heat exchangers, fundamentals of the theory of heat exchange, calculation of heat transfer coefficients for different types of heat exchange apparatus, optimization of heat exchangers, computer-aided design of heat exchange equipment, testing techniques, and test result processing.

  10. Woven heat exchanger

    DOEpatents

    Piscitella, R.R.

    1984-07-16

    This invention relates to a heat exchanger for waste heat recovery from high temperature industrial exhaust streams. In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  11. Woven heat exchanger

    DOEpatents

    Piscitella, Roger R. (Idaho Falls, ID)

    1987-01-01

    In a woven ceramic heat exchanger using the basic tube-in-shell design, each heat exchanger consisting of tube sheets and tube, is woven separately. Individual heat exchangers are assembled in cross-flow configuration. Each heat exchanger is woven from high temperature ceramic fiber, the warp is continuous from tube to tube sheet providing a smooth transition and unitized construction.

  12. Demonstration and Performance Monitoring of Foundation Heat Exchangers (FHX) in Ultra-High Energy Efficient Research Homes

    SciTech Connect

    Im, Piljae; Hughes, Patrick; Liu, Xiaobing

    2012-01-01

    The more widespread use of Ground Source Heat Pump (GSHP) systems has been hindered by their high first cost, which is mainly driven by the cost of the drilling and excavation for installation of ground heat exchangers (GHXs). A new foundation heat exchanger (FHX) technology was proposed to reduce first cost by placing the heat exchanger into the excavations made during the course of construction (e.g., the overcut for the basement and/or foundation and run-outs for water supply and the septic field). Since they reduce or eliminate the need for additional drilling or excavation, foundation heat exchangers have the potential to significantly reduce or eliminate the first cost premium associated with GSHPs. Since December 2009, this FHX technology has been demonstrated in two ultra-high energy efficient new research houses in the Tennessee Valley, and the performance data has been closely monitored as well. This paper introduces the FHX technology with the design, construction and demonstration of the FHX and presents performance monitoring results of the FHX after one year of monitoring. The performance monitoring includes hourly maximum and minimum entering water temperature (EWT) in the FHX compared with the typical design range, temperature difference (i.e., T) across the FHX, and hourly heat transfer rate to/from the surrounding soil.

  13. Sizing plate heat exchangers

    SciTech Connect

    Kerner, J. )

    1993-11-01

    Since their commercial debut in the 1930s, plate heat exchangers have found widespread use in the chemical process industries (CPI). Today, more than two dozen firms market this space-saving and highly efficient type of heat exchanger. One reason for the popularity of plate heat exchangers is that their overall heat-transfer coefficient (U) is superior to that of shell-and-tube heat exchangers [1,2,3,4]. In clean water-to-water service, for example, a shell-and-tube heat exchanger has a U value of 350 Btu/ft[sup 2]-h-F, much lower than the 1,000 of a plate design at the same pressure drop. However, the plate heat exchanger's much higher U values also mean that fouling factors have a much greater effect on calculations of exchanger surface area. The right fouling factor is the key to specifying plate heat exchanger areas correctly.

  14. Development of a high-temperature erosion monitor for FBC (fluidized bed combustion) heat exchanger tubes

    SciTech Connect

    Reimann, K.J.

    1990-05-01

    Metal wastage in tubing of heat exchangers used in fluidized bed combustion (FBC) could affect plant operation and threaten the successful development of FBC technology. Monitoring of such wastage during operation would be very beneficial. The development of a high-temperature erosion monitor was undertaken as part of a larger program to understand and ameliorate wastage processes. Two sensor principles, i.e., electromagnetic acoustic and piezoelectric transducers based on time-of-flight measurements, were evaluated. Spatial restrictions and high-energy requirements of electromagnetic acoustic transducers favored piezoelectric transducers as a prototype. Requirements for good coupling between sensor and tubing led to the exploration of two methods for accomplishing this task: pressure coupling and brazing. Initial disappointments with brazing led to the construction of a pressure-coupled transducer that was tested successfully to temperatures of up to 500{degree}C. A brazing method to bond the lithium niobate crystal to stainless steel was finally perfected, but will require additional work for brazing to ferritic steel. The prototype pressure-coupled transducer also needs more development to compensate for the expansion of components and oxidation of coupling surfaces. 3 refs., 15 figs., 1 tab.

  15. Heat exchanger optimization

    NASA Astrophysics Data System (ADS)

    Lee, Ik-Sang

    A computer code was developed which would analyze a shell-and-tube heat exchanger, and it was used in conjunction with a computer code for numerical optimization program. The problem is to find the smallest shell-and-tube heat exchanger with the minimum number of exchangers in series and parallel which will satisfy the heat duty and pressure drop requirements within the constraints imposed. The MINOS (Modular In-core Nonlinear Optimization System) programming code was used in the optimization of a shell-and-tube heat exchanger. MINOS purpose is to optimize a user written objective function. For heat exchanger design, it is necessary to develop two FORTRAN subroutines in order to analyze a heat exchanger. To get the generalized optimal heat exchanger design, the calculation method and data in Process Heat Transfer by Kern, was used. All the data, including material specifications were given as typical. Three types of case studies were studied and are discussed.

  16. Direct fired heat exchanger

    DOEpatents

    Reimann, Robert C.; Root, Richard A.

    1986-01-01

    A gas-to-liquid heat exchanger system which transfers heat from a gas, generally the combustion gas of a direct-fired generator of an absorption machine, to a liquid, generally an absorbent solution. The heat exchanger system is in a counterflow fluid arrangement which creates a more efficient heat transfer.

  17. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... exposure to air for each heat exchange system. (ii) Selected heat exchanger exit line(s) so that each heat exchanger or group of heat exchangers within a heat exchange system is covered by the selected monitoring... location(s) described in paragraph (c)(2)(ii) of this section. (i) Selected heat exchanger exit line(s)...

  18. Wound tube heat exchanger

    DOEpatents

    Ecker, Amir L.

    1983-01-01

    What is disclosed is a wound tube heat exchanger in which a plurality of tubes having flattened areas are held contiguous adjacent flattened areas of tubes by a plurality of windings to give a double walled heat exchanger. The plurality of windings serve as a plurality of effective force vectors holding the conduits contiguous heat conducting walls of another conduit and result in highly efficient heat transfer. The resulting heat exchange bundle is economical and can be coiled into the desired shape. Also disclosed are specific embodiments such as the one in which the tubes are expanded against their windings after being coiled to insure highly efficient heat transfer.

  19. Microtube strip heat exchanger

    SciTech Connect

    Doty, F.D.

    1991-07-08

    During the last quarter, Doty Scientific, Inc. (DSI) continued to make progress on the microtube strip (MTS) heat exchanger. DSI completed a heat exchanger stress analysis of the ten-module heat exchanger bank; and, performed a shell-side flow inhomogeneity analysis of the three-module heat exchanger bank. The company produced 50 tubestrips using an in-house CNC milling machine and began pressing them onto tube arrays. DSI revised some of the tooling required to encapsulate a tube array and press tubestrips into the array to improve some of the prototype tooling. 2 refs., 4 figs.

  20. Optimization of Heat Exchangers

    SciTech Connect

    Ivan Catton

    2010-10-01

    The objective of this research is to develop tools to design and optimize heat exchangers (HE) and compact heat exchangers (CHE) for intermediate loop heat transport systems found in the very high temperature reator (VHTR) and other Generation IV designs by addressing heat transfer surface augmentation and conjugate modeling. To optimize heat exchanger, a fast running model must be created that will allow for multiple designs to be compared quickly. To model a heat exchanger, volume averaging theory, VAT, is used. VAT allows for the conservation of mass, momentum and energy to be solved for point by point in a 3 dimensional computer model of a heat exchanger. The end product of this project is a computer code that can predict an optimal configuration for a heat exchanger given only a few constraints (input fluids, size, cost, etc.). As VAT computer code can be used to model characteristics )pumping power, temperatures, and cost) of heat exchangers more quickly than traditional CFD or experiment, optimization of every geometric parameter simultaneously can be made. Using design of experiment, DOE and genetric algorithms, GE, to optimize the results of the computer code will improve heat exchanger disign.

  1. Nature's Heat Exchangers.

    ERIC Educational Resources Information Center

    Barnes, George

    1991-01-01

    Discusses the heat-transfer systems of different animals. Systems include heat conduction into the ground, heat transferred by convection, heat exchange in lizards, fish and polar animals, the carotid rete system, electromagnetic radiation from animals and people, and plant and animal fiber optics. (MDH)

  2. Active microchannel heat exchanger

    DOEpatents

    Tonkovich, Anna Lee Y. [Pasco, WA; Roberts, Gary L. [West Richland, WA; Call, Charles J. [Pasco, WA; Wegeng, Robert S. [Richland, WA; Wang, Yong [Richland, WA

    2001-01-01

    The present invention is an active microchannel heat exchanger with an active heat source and with microchannel architecture. The microchannel heat exchanger has (a) an exothermic reaction chamber; (b) an exhaust chamber; and (c) a heat exchanger chamber in thermal contact with the exhaust chamber, wherein (d) heat from the exothermic reaction chamber is convected by an exothermic reaction exhaust through the exhaust chamber and by conduction through a containment wall to the working fluid in the heat exchanger chamber thereby raising a temperature of the working fluid. The invention is particularly useful as a liquid fuel vaporizer and/or a steam generator for fuel cell power systems, and as a heat source for sustaining endothermic chemical reactions and initiating exothermic reactions.

  3. Microscale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2006-01-01

    The device described herein is designed primarily for use as a regenerative heat exchanger in a miniature Stirling engine or Stirling-cycle heat pump. A regenerative heat exchanger (sometimes called, simply, a "regenerator" in the Stirling-engine art) is basically a thermal capacitor: Its role in the Stirling cycle is to alternately accept heat from, then deliver heat to, an oscillating flow of a working fluid between compression and expansion volumes, without introducing an excessive pressure drop. These volumes are at different temperatures, and conduction of heat between these volumes is undesirable because it reduces the energy-conversion efficiency of the Stirling cycle.

  4. Heat and mass exchanger

    SciTech Connect

    Lowenstein, Andrew; Sibilia, Marc J.; Miller, Jeffrey A.; Tonon, Thomas

    2011-06-28

    A mass and heat exchanger includes at least one first substrate with a surface for supporting a continuous flow of a liquid thereon that either absorbs, desorbs, evaporates or condenses one or more gaseous species from or to a surrounding gas; and at least one second substrate operatively associated with the first substrate. The second substrate includes a surface for supporting the continuous flow of the liquid thereon and is adapted to carry a heat exchange fluid therethrough, wherein heat transfer occurs between the liquid and the heat exchange fluid.

  5. Heat and mass exchanger

    DOEpatents

    Lowenstein, Andrew (Princeton, NJ); Sibilia, Marc J. (Princeton, NJ); Miller, Jeffrey A. (Hopewell, NJ); Tonon, Thomas (Princeton, NJ)

    2007-09-18

    A mass and heat exchanger includes at least one first substrate with a surface for supporting a continuous flow of a liquid thereon that either absorbs, desorbs, evaporates or condenses one or more gaseous species from or to a surrounding gas; and at least one second substrate operatively associated with the first substrate. The second substrate includes a surface for supporting the continuous flow of the liquid thereon and is adapted to carry a heat exchange fluid therethrough, wherein heat transfer occurs between the liquid and the heat exchange fluid.

  6. Thermoelectric heat exchange element

    DOEpatents

    Callas, James J.; Taher, Mahmoud A.

    2007-08-14

    A thermoelectric heat exchange module includes a first substrate including a heat receptive side and a heat donative side and a series of undulatory pleats. The module may also include a thermoelectric material layer having a ZT value of 1.0 or more disposed on at least one of the heat receptive side and the heat donative side, and an electrical contact may be in electrical communication with the thermoelectric material layer.

  7. Vacuum powered heat exchanger

    SciTech Connect

    Ruffolo, R.F.

    1986-06-24

    In an internal combustion engine including an oil lubrication system, a liquid cooling system, and an improved air intake system is described. The improved air intake system comprises: a housing including a first opening in one end, which opening is open to the atmosphere and a second opening comprising an air outlet opening in the other end open to the air intake manifold of the engine, a heat exchanger positioned in the first opening. The heat exchanger consists of a series of coils positioned in the flow path of the atmospheric air as it enters the housing, the heat exchanger being fluidly connected to either the engine lubrication system or the cooling system to provide a warm heat source for the incoming air to the housing, acceleration means positioned in the housing downstream of the heat exchanger, the acceleration means comprising a honeycomb structure positioned across the air intake flow path. The honey-comb structure includes a multitude of honey combed mini-venturi cells through which the heated air flows in an accelerated mode, a removable air filter positioned between the heat exchanger and the acceleration means and a single opening provided in the housing through which the air filter can be passed and removed, and additional openings in the housing positioned downstream of the heat exchanger and upstream of the air filter, the additional openings including removable flaps for opening and closing the openings to control the temperature of the air flowing through the housing.

  8. A corrosive resistant heat exchanger

    DOEpatents

    Richlen, S.L.

    1987-08-10

    A corrosive and erosive resistant heat exchanger which recovers heat from a contaminated heat stream. The heat exchanger utilizes a boundary layer of innocuous gas, which is continuously replenished, to protect the heat exchanger surface from the hot contaminated gas. The innocuous gas is pumped through ducts or perforations in the heat exchanger wall. Heat from the heat stream is transferred by radiation to the heat exchanger wall. Heat is removed from the outer heat exchanger wall by a heat recovery medium. 3 figs., 3 tabs.

  9. Microtube Strip Heat Exchanger

    SciTech Connect

    Doty, F.D.

    1990-12-27

    Doty Scientific (DSI) believes their Microtube-Strip Heat Exchanger will contribute significantly to (a) the closed Brayton cycles being pursued at MIT, NASA, and elsewhere; (b) reverse Brayton cycle cryocoolers, currently being investigated by NASA for space missions, being applied to MRI superconducting magnets; and (c) high-efficiency cryogenic gas separation schemes for CO{sub 2} removal from exhaust stacks. The goal of this current study is to show the potential for substantial progress in high-effectiveness, low-cost, gas-to-gas heat exchangers for diverse applications at temperatures from below 100 K to above 1000 K. To date, the highest effectiveness measured is about 98%, and relative pressure drops below 0.1% with a specific conductance of about 45 W/kgK are reported. During the pre-award period DSI built and tested a 3-module heat exchanger bank using 103-tube microtube strip (MTS) modules. To add to their analytical capabilities, DSI has acquired computational fluid dynamics (CFD) software. This report describes the pre-award work and the status of the ten tasks of the current project, which are: analyze flow distribution and thermal stresses within individual modules; design a heat exchanger bank of ten modules with 400 microtube per module; obtain production quality tubestrip die and AISI 304 tubestrips; obtain production quality microtubing; construct revised MTS heat exchanger; construct dies and fixtures for prototype heat exchanger; construct 100 MTS modules; assemble 8-10 prototype MTS heat exchangers; test prototype MTS heat exchanger; and verify test through independent means. 7 refs., 9 figs. 1 tab. (CK)

  10. Radial flow heat exchanger

    DOEpatents

    Valenzuela, Javier

    2001-01-01

    A radial flow heat exchanger (20) having a plurality of first passages (24) for transporting a first fluid (25) and a plurality of second passages (26) for transporting a second fluid (27). The first and second passages are arranged in stacked, alternating relationship, are separated from one another by relatively thin plates (30) and (32), and surround a central axis (22). The thickness of the first and second passages are selected so that the first and second fluids, respectively, are transported with laminar flow through the passages. To enhance thermal energy transfer between first and second passages, the latter are arranged so each first passage is in thermal communication with an associated second passage along substantially its entire length, and vice versa with respect to the second passages. The heat exchangers may be stacked to achieve a modular heat exchange assembly (300). Certain heat exchangers in the assembly may be designed slightly differently than other heat exchangers to address changes in fluid properties during transport through the heat exchanger, so as to enhance overall thermal effectiveness of the assembly.

  11. Counterflow Regolith Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zubrin, Robert; Jonscher, Peter

    2013-01-01

    A problem exists in reducing the total heating power required to extract oxygen from lunar regolith. All such processes require heating a great deal of soil, and the heat energy is wasted if it cannot be recycled from processed material back into new material. The counterflow regolith heat exchanger (CoRHE) is a device that transfers heat from hot regolith to cold regolith. The CoRHE is essentially a tube-in-tube heat exchanger with internal and external augers attached to the inner rotating tube to move the regolith. Hot regolith in the outer tube is moved in one direction by a right-hand - ed auger, and the cool regolith in the inner tube is moved in the opposite direction by a left-handed auger attached to the inside of the rotating tube. In this counterflow arrangement, a large fraction of the heat from the expended regolith is transferred to the new regolith. The spent regolith leaves the heat exchanger close to the temperature of the cold new regolith, and the new regolith is pre-heated close to the initial temperature of the spent regolith. Using the CoRHE can reduce the heating requirement of a lunar ISRU system by 80%, reducing the total power consumption by a factor of two. The unique feature of this system is that it allows for counterflow heat exchange to occur between solids, instead of liquids or gases, as is commonly done. In addition, in variants of this concept, the hydrogen reduction can be made to occur within the counterflow heat exchanger itself, enabling a simplified lunar ISRU (in situ resource utilization) system with excellent energy economy and continuous nonbatch mode operation.

  12. Hysteresis of heart rate and heat exchange of fasting and postprandial savannah monitor lizards (Varanus exanthematicus).

    PubMed

    Zaar, Morten; Larsen, Einer; Wang, Tobias

    2004-04-01

    Reptiles are ectothermic, but regulate body temperatures (T(b)) by behavioural and physiological means. Body temperature has profound effects on virtually all physiological functions. It is well known that heating occurs faster than cooling, which seems to correlate with changes in cutaneous perfusion. Increased cutaneous perfusion, and hence elevated cardiac output, during heating is reflected in an increased heart rate (f(H)), and f(H), at a given T(b), is normally higher during heating compared to cooling ('hysteresis of heart rate'). Digestion is associated with an increased metabolic rate. This is associated with an elevated f(H) and many species of reptiles also exhibited a behavioural selection of higher T(b) during digestion. Here, we examine whether digestion affects the rate of heating and cooling as well as the hysteresis of heart rate in savannah monitor lizards (Varanus exanthematicus). Fasting lizards were studied after 5 days of food deprivation while digesting lizards were studied approximately 24 h after ingesting dead mice that equalled 10% of their body mass. Heart rate was measured while T(b) increased from 28 to 38 degrees C under a heat lamp and while T(b) decreased during a subsequent cooling phase. The lizards exhibited hysteresis of heart rate, and heating occurred faster than cooling. Feeding led to an increased f(H) (approximately 20 min(-1) irrespective of T(b)), but did not affect the rate of temperature change during heating or cooling. Therefore, it is likely that the increased blood flows during digestion are distributed exclusively to visceral organs and that the thermal conductance remains unaffected by the elevated metabolic rate during digestion. PMID:15123175

  13. Ultrasonic test application in geothermal heat exchangers and civil works to monitor the grout integrity (TUC)

    NASA Astrophysics Data System (ADS)

    Mandrone, Giuseppe; Comina, Cesare; Giuliani, Andrea

    2013-04-01

    The working of a vertical geothermal probe, realized with a pipe U-tubes of high-density-polyethylene (HDPE) inserted in a grouted boreholes, is linked to the possibility to exchange heat with the surrounding soil. The concrete material useful for the borehole heat exchangers allows to satisfy a double purpose: sealing the polyethylene pipes from groundwater in the event of loss and increasing the thermal properties of the whole probe to provide a greater interaction with the underground. If this operation is not performed properly, the complete system may not satisfy the required heat demand, even with a well dimensioned installation, wasting the value of the entire carried out work. This paper offers to a wide group of professional actors a possible ultrasonic method of a draft and economically sustainable investigation for the identification of defects that could be present in the cementation realized inside a geothermal probe, but also in the realization of sonic piles. The instrument used for this type of test (TUC - Test Ultrasonic Cementation) has been designed and tested by the technicians of AG3, a Spin Off Company of Torino University, in collaboration with 3DM Electric and PASI companies, then subjected to patenting procedure (Patent Pending TO2011A000036). The main innovative feature of this approach has been the miniaturization of the equipment, able to investigate the geothermal probes with U-tubes with standard dimension (the maximum overall dimensions of the instruments detectors is 26 mm), maintaining a sampling rate appropriate to investigate the cementation and the early centimetres of the surrounding soil. The processing of the recorded data was performed by a dedicated Matlab software. In the first part of the article is presented the calibration process, that it was carried out through ad hoc creation of two situations likely to be investigated, while in the second part the paper reports the results obtained by the application of the TUC method to real case studies.

  14. Microtube strip heat exchanger

    SciTech Connect

    Doty, F.D.

    1992-07-09

    The purpose of this contract has been to explore the limits of miniaturization of heat exchangers with the goals of (1) improving the theoretical understanding of laminar heat exchangers, (2) evaluating various manufacturing difficulties, and (3) identifying major applications for the technology. A low-cost, ultra-compact heat exchanger could have an enormous impact on industry in the areas of cryocoolers and energy conversion. Compact cryocoolers based on the reverse Brayton cycle (RBC) would become practical with the availability of compact heat exchangers. Many experts believe that hardware advances in personal computer technology will rapidly slow down in four to six years unless lowcost, portable cryocoolers suitable for the desktop supercomputer can be developed. Compact refrigeration systems would permit dramatic advances in high-performance computer work stations with conventional'' microprocessors operating at 150 K, and especially with low-cost cryocoolers below 77 K. NASA has also expressed strong interest in our MTS exchanger for space-based RBC cryocoolers for sensor cooling. We have demonstrated feasibility of higher specific conductance by a factor of five than any other work in high-temperature gas-to-gas exchangers. These laminar-flow, microtube exchangers exhibit extremely low pressure drop compared to alternative compact designs under similar conditions because of their much shorter flow length and larger total flow area for lower flow velocities. The design appears to be amenable to mass production techniques, but considerable process development remains. The reduction in materials usage and the improved heat exchanger performance promise to be of enormous significance in advanced engine designs and in cryogenics.

  15. Monogroove liquid heat exchanger

    NASA Technical Reports Server (NTRS)

    Brown, Richard F. (Inventor); Edelstein, Fred (Inventor)

    1990-01-01

    A liquid supply control is disclosed for a heat transfer system which transports heat by liquid-vapor phase change of a working fluid. An assembly (10) of monogroove heat pipe legs (15) can be operated automatically as either heat acquisition devices or heat discharge sources. The liquid channels (27) of the heat pipe legs (15) are connected to a reservoir (35) which is filled and drained by respective filling and draining valves (30, 32). Information from liquid level sensors (50, 51) on the reservoir (35) is combined (60) with temperature information (55) from the liquid heat exchanger (12) and temperature information (56) from the assembly vapor conduit (42) to regulate filling and draining of the reservoir (35), so that the reservoir (35) in turn serves the liquid supply/drain needs of the heat pipe legs (15), on demand, by passive capillary action (20, 28).

  16. Downhole heat exchangers

    SciTech Connect

    Culver, G.; Lund, J.W.

    1999-09-01

    The downhole heat exchanger (DHE) eliminates the problem of disposal of geothermal fluid, since only heat is taken from the well. The exchanger consists of a system of pipes or tubes suspended in the well through which clean secondary water is pumped or allowed to circulate by natural convection. These systems offer substantial economic savings over surface heat exchangers where a single-well system is adequate (typically less than 0.8 MWt, with well depths up to about 500 ft) and may be economical under certain conditions at well depths to 1500 ft. Several designs have proven successful; but, the most popular are a simple hairpin loop or multiple loops of iron pipe (similar to the tubes in a U-tube and shell exchanger) extending to near the well bottom. An experimental design consisting of multiple small tubes with headers at each end suspended just below the water surface appears to offer economic and heating capacity advantages. The paper describes design and construction details and New Zealand`s experience with downhole heat exchangers.

  17. Heat exchanger restart evaluation

    SciTech Connect

    Morrison, J.M.; Hirst, C.W.; Lentz, T.F.

    1992-02-28

    On December 24, 1991, the K-Reactor was in the shutdown mode with full AC process water flow and full cooling water flow. Safety rod testing was being performed as part of the power ascension testing program. The results of cooling water samples indicated tritium concentrations higher than allowable. Further sampling and testing confirmed a Process Water System to Cooling Water System leak in heat exchanger 4A (HX 4A). The heat exchanger was isolated and the plant shutdown. Heat exchanger 4kA was removed from the plant and moved to C-Area prior to performing examinations and diagnostic testing. This included locating and identifying the leaking tube or tubes, eddy current examination of the leaking tube and a number of adjacent tubes, visually inspecting the leaking tube from both the inside as well as the area surrounding the failure mechanism. In addition ten other tubes that either exhibited eddy current indications or would represent a baseline condition were removed from heat exchanger 4A for metallurgical examination. Additional analysis and review of heat exchanger leakage history was performed to determine if there are any patterns which can be used for predictive purposes. Compensatory actions have been taken to improve the sensitivity and response time to any future events of this type. The results of these actions are summarized herein.

  18. Chimney heat exchanger

    SciTech Connect

    Whiteley, I.C.

    1981-09-01

    A heat exchanger for installation on the top of a chimney of a building includes a housing having a lower end receiving the top of the chimney and an upper end with openings permitting the escape of effluent from the chimney and a heat exchanger assembly disposed in the housing including a central chamber and a spirally arranged duct network defining an effluent spiral path between the top of the chimney and the central chamber and a fresh air spiral path between an inlet disposed at the lower end of the housing and the central chamber, the effluent and fresh air spiral paths being in heat exchange relationship such that air passing through the fresh air spiral path is heated by hot effluent gases passing upward through the chimney and the effluent spiral path for use in heating the building. A pollution trap can be disposed in the central chamber of the heat exchanger assembly for removing pollutants from the effluent, the pollution trap including a rotating cage carrying pumice stones for absorbing pollutants from the effluent with the surface of the pumice gradually ground off to reveal fresh stone as the cage rotates.

  19. Modular heat exchanger

    DOEpatents

    Culver, Donald W.

    1978-01-01

    A heat exchanger for use in nuclear reactors includes a heat exchange tube bundle formed from similar modules each having a hexagonal shroud containing a large number of thermally conductive tubes which are connected with inlet and outlet headers at opposite ends of each module, the respective headers being adapted for interconnection with suitable inlet and outlet manifold means. In order to adapt the heat exchanger for operation in a high temperature and high pressure environment and to provide access to all tube ports at opposite ends of the tube bundle, a spherical tube sheet is arranged in sealed relation across the chamber with an elongated duct extending outwardly therefrom to provide manifold means for interconnection with the opposite end of the tube bundle.

  20. Microgravity condensing heat exchanger

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor); North, Andrew (Inventor); Weislogel, Mark M. (Inventor)

    2011-01-01

    A heat exchanger having a plurality of heat exchanging aluminum fins with hydrophilic condensing surfaces which are stacked and clamped between two cold plates. The cold plates are aligned radially along a plane extending through the axis of a cylindrical duct and hold the stacked and clamped portions of the heat exchanging fins along the axis of the cylindrical duct. The fins extend outwardly from the clamped portions along approximately radial planes. The spacing between fins is symmetric about the cold plates, and are somewhat more closely spaced as the angle they make with the cold plates approaches 90.degree.. Passageways extend through the fins between vertex spaces which provide capillary storage and communicate with passageways formed in the stacked and clamped portions of the fins, which communicate with water drains connected to a pump externally to the duct. Water with no entrained air is drawn from the capillary spaces.

  1. Heat exchanger panel

    NASA Technical Reports Server (NTRS)

    Warburton, Robert E. (Inventor); Cuva, William J. (Inventor)

    2005-01-01

    The present invention relates to a heat exchanger panel which has broad utility in high temperature environments. The heat exchanger panel has a first panel, a second panel, and at least one fluid containment device positioned intermediate the first and second panels. At least one of the first panel and the second panel have at least one feature on an interior surface to accommodate the at least one fluid containment device. In a preferred embodiment, each of the first and second panels is formed from a high conductivity, high temperature composite material. Also, in a preferred embodiment, the first and second panels are joined together by one or more composite fasteners.

  2. Microtube strip heat exchanger

    SciTech Connect

    Doty, F.D.

    1991-10-16

    This progress report is for the September--October 1991 quarter. We have demonstrated feasibility of higher specific conductance by a factor of five than any other work in high-temperature gas-to-gas exchangers. These laminar-flow, microtube exchangers exhibit extremely low pressure drop compared to alternative compact designs under similar conditions because of their much shorter flow length and larger total flow area for lower flow velocities. The design appears to be amenable to mass production techniques, but considerable process development remains. The reduction in materials usage and the improved heat exchanger performance promise to be of enormous significance in advanced engine designs and in cryogenics.

  3. Heat exchange apparatus

    DOEpatents

    Degtiarenko, Pavel V.

    2003-08-12

    A heat exchange apparatus comprising a coolant conduit or heat sink having attached to its surface a first radial array of spaced-apart parallel plate fins or needles and a second radial array of spaced-apart parallel plate fins or needles thermally coupled to a body to be cooled and meshed with, but not contacting the first radial array of spaced-apart parallel plate fins or needles.

  4. Heat exchanger tube mounts

    DOEpatents

    Wolowodiuk, W.; Anelli, J.; Dawson, B.E.

    1974-01-01

    A heat exchanger in which tubes are secured to a tube sheet by internal bore welding is described. The tubes may be moved into place in preparation for welding with comparatively little trouble. A number of segmented tube support plates are provided which allow a considerable portion of each of the tubes to be moved laterally after the end thereof has been positioned in preparation for internal bore welding to the tube sheet. (auth)

  5. Heat-Exchanger/Heat-Pipe Interface

    NASA Technical Reports Server (NTRS)

    Snyder, H. J.; Van Hagan, T. H.

    1987-01-01

    Monolithic assembly reliable and light in weight. Heat exchanger and evaporator ends of heat pipes integrated in monolithic halves welded together. Interface assembly connects heat exchanger of furnace, reactor, or other power source with heat pipes carrying heat to radiator or power-consuming system. One of several concepts proposed for nuclear power supplies aboard spacecraft, interface useful on Earth in solar thermal power systems, heat engines, and lightweight cooling systems.

  6. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers, Volumes 1, 2

    SciTech Connect

    Upadhyaya, Belle R.; Hines, J. Wesley; Lu, Baofu

    2005-06-03

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001 September 2004. Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance.Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform.Implementation of a moving-window technique in the time domain for detecting and quantifying flaw types in tubular structures. A window zooming technique was also developed for flaw location in tubes. Theoretical study of elastic wave propagation (longitudinal and shear waves) in metallic flat plates and tubing with and without flaws. Simulation of the Lamb wave propagation using the finite-element code ABAQUS. This enabled the verification of the experimental results. The research tasks included both analytical research and experimental studies. The experimental results helped to enhance the robustness of fault monitoring methods and to provide a systematic verification of the analytical results. The results of this research were disseminated in scientific meetings. The journal manuscript titled, "Structural Integrity Monitoring of Steam generator Tubing Using Transient Acoustic Signal Analysis," was published in IEEE Trasactions on Nuclear Science, Vol. 52, No. 1, February 2005. The new findings of this research have potential applications in aerospace and civil structures. The report contains a complete bibliography that was developed during the course of the project.

  7. Lightweight Long Life Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moore, E. K.

    1976-01-01

    A shuttle orbiter flight configuration aluminum heat exchanger was designed, fabricated, and tested. The heat exchanger utilized aluminum clad titanium composite parting sheets for protection against parting sheet pin hole corrosion. The heat exchanger, which is fully interchangeable with the shuttle condensing heat exchanger, includes slurpers (a means for removing condensed water from the downstream face of the heat exchanger), and both the core air passes and slurpers were hydrophilic coated to enhance wettability. The test program included performance tests which demonstrated the adequacy of the design and confirmed the predicted weight savings.

  8. High heat flux single phase heat exchanger

    NASA Technical Reports Server (NTRS)

    Valenzuela, Javier A.; Izenson, Michael G.

    1990-01-01

    This paper presents the results obtained to date in a program to develop a high heat flux, single-phase heat exchanger for spacecraft thermal management. The intended application is a net generation interface heat exchanger to couple the crew module water thermal bus to the two-phase ammonia main thermal bus in the Space Station Freedom. The large size of the interface heat exchanger is dictated by the relatively poor water-side heat transfer characteristics. The objective of this program is to develop a single-phase heat transfer approach which can achieve heat fluxes and heat transfer coefficients comparable to those of the evaporation ammonia side. A new heat exchanger concept has been developed to meet these objecties. The main feature of this heat exchanger is that it can achieve very high heat fluxes with a pressure drop one to two orders of magnitude lower than those of previous microchannel or jet impingement high heat flux heat exchangers. This paper describes proof-of-concept experiments performed in air and water and presents analytical model of the heat exchanger.

  9. Fault-Tolerant Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Izenson, Michael G.; Crowley, Christopher J.

    2005-01-01

    A compact, lightweight heat exchanger has been designed to be fault-tolerant in the sense that a single-point leak would not cause mixing of heat-transfer fluids. This particular heat exchanger is intended to be part of the temperature-regulation system for habitable modules of the International Space Station and to function with water and ammonia as the heat-transfer fluids. The basic fault-tolerant design is adaptable to other heat-transfer fluids and heat exchangers for applications in which mixing of heat-transfer fluids would pose toxic, explosive, or other hazards: Examples could include fuel/air heat exchangers for thermal management on aircraft, process heat exchangers in the cryogenic industry, and heat exchangers used in chemical processing. The reason this heat exchanger can tolerate a single-point leak is that the heat-transfer fluids are everywhere separated by a vented volume and at least two seals. The combination of fault tolerance, compactness, and light weight is implemented in a unique heat-exchanger core configuration: Each fluid passage is entirely surrounded by a vented region bridged by solid structures through which heat is conducted between the fluids. Precise, proprietary fabrication techniques make it possible to manufacture the vented regions and heat-conducting structures with very small dimensions to obtain a very large coefficient of heat transfer between the two fluids. A large heat-transfer coefficient favors compact design by making it possible to use a relatively small core for a given heat-transfer rate. Calculations and experiments have shown that in most respects, the fault-tolerant heat exchanger can be expected to equal or exceed the performance of the non-fault-tolerant heat exchanger that it is intended to supplant (see table). The only significant disadvantages are a slight weight penalty and a small decrease in the mass-specific heat transfer.

  10. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers.

    SciTech Connect

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    The overall purpose of this Nuclear Engineering Education Research (NEER) project was to integrate new, innovative, and existing technologies to develop a fault diagnostics and characterization system for nuclear plant steam generators (SG) and heat exchangers (HX). Issues related to system level degradation of SG and HX tubing, including tube fouling, performance under reduced heat transfer area, and the damage caused by stress corrosion cracking, are the important factors that influence overall plant operation, maintenance, and economic viability of nuclear power systems. The research at The University of Tennessee focused on the development of techniques for monitoring process and structural integrity of steam generators and heat exchangers. The objectives of the project were accomplished by the completion of the following tasks. All the objectives were accomplished during the project period. This report summarizes the research and development activities, results, and accomplishments during June 2001-September 2004. (1) Development and testing of a high-fidelity nodal model of a U-tube steam generator (UTSG) to simulate the effects of fouling and to generate a database representing normal and degraded process conditions. Application of the group method of data handling (GMDH) method for process variable prediction. (2) Development of a laboratory test module to simulate particulate fouling of HX tubes and its effect on overall thermal resistance. Application of the GMDH technique to predict HX fluid temperatures, and to compare with the calculated thermal resistance. (3) Development of a hybrid modeling technique for process diagnosis and its evaluation using laboratory heat exchanger test data. (4) Development and testing of a sensor suite using piezo-electric devices for monitoring structural integrity of both flat plates (beams) and tubing. Experiments were performed in air, and in water with and without bubbly flow. (5) Development of advanced signal processing methods using wavelet transforms and image processing techniques for isolating flaw types. (6) Development and implementation of a new nonlinear and non-stationary signal processing method, called the Hilbert-Huang transform (HHT), for flaw detection and location. This is a more robust and adaptive approach compared to the wavelet transform. (7) Implementation of a moving-window technique in the time domain for detecting and quantifying flaw types in tubular structures. A window zooming technique was also developed for flaw location in tubes. (8) Theoretical study of elastic wave propagation (longitudinal and shear waves) in metallic flat plates and tubing with and without flaws. (9) Simulation of the Lamb wave propagation using the finite-element code ABAQUS. This enabled the verification of the experimental results. The research tasks included both analytical research and experimental studies. The experimental results helped to enhance the robustness of fault monitoring methods and to provide a systematic verification of the analytical results. The results of this research were disseminated in scientific meetings. A journal manuscript was submitted for publication. The new findings of this research have potential applications in aerospace and civil structures. The report contains a complete bibliography that was developed during the course of the project.

  11. "Bottle-Brush" Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Tward, E.; Gatewood, J. R.

    1982-01-01

    Heat exchanger consists of a metal tube with wires extending inward from wall. Conduction of heat along wires improves heat transfer to gas or other filling. Fluid is heated throughout the cross section of tube. Suggested applications are refrigerators, heat engines, thermal instrumentation, and heat switches.

  12. Hybrid Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Tu, Jianping Gene; Shih, Wei

    2010-01-01

    A hybrid light-weight heat exchanger concept has been developed that uses high-conductivity carbon-carbon (C-C) composites as the heat-transfer fins and uses conventional high-temperature metals, such as Inconel, nickel, and titanium as the parting sheets to meet leakage and structural requirements. In order to maximize thermal conductivity, the majority of carbon fiber is aligned in the fin direction resulting in 300 W/m.K or higher conductivity in the fin directions. As a result of this fiber orientation, the coefficient of thermal expansion (CTE) of the C-C composite in both non-fiber directions matches well with the CTE of various high-temperature metal alloys. This allows the joining of fins and parting sheets by using high-temperature braze alloys.

  13. The heat pipe exchanger with controllable heat exchanging area

    NASA Astrophysics Data System (ADS)

    Oshiro, M.; Takasu, S.; Kurihara, M.; Taneda, K.; Nakamoto, T.; Nakayama, H.

    1984-03-01

    The heat transfer rate through the heat exchanger in an industrial boiler that burns heavy oils must be controlled so as not to decrease the exhaust gas temperature below the dew point of sulfuric acid. Two systems of heat pipe exchangers are examined: one controls the heat exchange area of the condenser section of the heat pipes and the other uses the variable conductance heat pipes. The characteristics of these two systems are described. The temperatures at various points and the gas quantity are plotted against the boiler loads. The maintainability and operational reliability of both systems are demonstrated.

  14. Oscillating-Coolant Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J.; Blosser, Max L.; Camarda, Charles J.

    1992-01-01

    Devices useful in situations in which heat pipes inadequate. Conceptual oscillating-coolant heat exchanger (OCHEX) transports heat from its hotter portions to cooler portions. Heat transported by oscillation of single-phase fluid, called primary coolant, in coolant passages. No time-averaged flow in tubes, so either heat removed from end reservoirs on every cycle or heat removed indirectly by cooling sides of channels with another coolant. Devices include leading-edge cooling devices in hypersonic aircraft and "frost-free" heat exchangers. Also used in any situation in which heat pipe used and in other situations in which heat pipes not usable.

  15. Heat exchange assembly

    DOEpatents

    Lowenstein, Andrew; Sibilia, Marc; Miller, Jeffrey; Tonon, Thomas S.

    2004-06-08

    A heat exchange assembly comprises a plurality of plates disposed in a spaced-apart arrangement, each of the plurality of plates includes a plurality of passages extending internally from a first end to a second end for directing flow of a heat transfer fluid in a first plane, a plurality of first end-piece members equaling the number of plates and a plurality of second end-piece members also equaling the number of plates, each of the first and second end-piece members including a recessed region adapted to fluidly connect and couple with the first and second ends of the plate, respectively, and further adapted to be affixed to respective adjacent first and second end-piece members in a stacked formation, and each of the first and second end-piece members further including at least one cavity for enabling entry of the heat transfer fluid into the plate, exit of the heat transfer fluid from the plate, or 180.degree. turning of the fluid within the plate to create a serpentine-like fluid flow path between points of entry and exit of the fluid, and at least two fluid conduits extending through the stacked plurality of first and second end-piece members for providing first fluid connections between the parallel fluid entry points of adjacent plates and a fluid supply inlet, and second fluid connections between the parallel fluid exit points of adjacent plates and a fluid discharge outlet so that the heat transfer fluid travels in parallel paths through each respective plate.

  16. Advances in heat exchanger design

    SciTech Connect

    Shah, R.K.; Pearson, J.T.

    1986-01-01

    This book presents the papers given at a conference on heat exchangers. Topics considered at the conference included an experimental verification of general correlations for single-phase turbulent flow in ribbed tubes, longitudinal laminar flow through isosceles triangular and rectangular rod bundles, and the design of helical-tube multi-start coil heat exchangers.

  17. High Temperature Heat Exchanger Project

    SciTech Connect

    Anthony E. Hechanova, Ph.D.

    2008-09-30

    The UNLV Research Foundation assembled a research consortium for high temperature heat exchanger design and materials compatibility and performance comprised of university and private industry partners under the auspices of the US DOE-NE Nuclear Hydrogen Initiative in October 2003. The objectives of the consortium were to conduct investigations of candidate materials for high temperature heat exchanger componets in hydrogen production processes and design and perform prototypical testing of heat exchangers. The initial research of the consortium focused on the intermediate heat exchanger (located between the nuclear reactor and hydrogen production plan) and the components for the hydrogen iodine decomposition process and sulfuric acid decomposition process. These heat exchanger components were deemed the most challenging from a materials performance and compatibility perspective

  18. Modular heat exchanger

    DOEpatents

    Giardina, Angelo R. [Marple Township, Delaware County, PA

    1981-03-03

    A shell and tube heat exchanger having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelpiped tube bundle moldules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending therethrough, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattice, each of which is situate d in a plane between the end support members. The intermediate support members constituting the several lattice extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates.

  19. Modular heat exchanger

    DOEpatents

    Giardina, A.R.

    1981-03-03

    A shell and tube heat exchanger is described having a plurality of individually removable tube bundle modules. A lattice of structural steel forming rectangular openings therein is placed at each end of a cylindrical shell. Longitudinal structural members are placed in the shell between corners of the rectangular openings situated on opposite ends of the shell. Intermediate support members interconnect the longitudinal supports so as to increase the longitudinal supports rigidity. Rectangular parallelepiped tube bundle modules occupy the space defined by the longitudinal supports and end supports and each include a rectangular tube sheet situated on each end of a plurality of tubes extending there through, a plurality of rectangular tube supports located between the tube sheets, and a tube bundle module stiffening structure disposed about the bundle's periphery and being attached to the tube sheets and tube supports. The corners of each tube bundle module have longitudinal framework members which are mateable with and supported by the longitudinal support members. Intermediate support members constitute several lattices, each of which is situated in a plane between the end support members. The intermediate support members constituting the several lattices extend horizontally and vertically between longitudinal supports of adjacent tube module voids. An alternative embodiment for intermediate support members constitute a series of structural plates situated at the corners of the module voids and having recesses therein for receiving the respective longitudinal support members adjacent thereto, protrusions separating the recesses, and a plurality of struts situated between protrusions of adjacent structural plates. 12 figs.

  20. Electroforming thin channel heat exchangers

    SciTech Connect

    Steffani, C.P.

    1991-06-01

    Research at Lawrence Livermore National Laboratory has shown that thin channel heat exchangers can be produced on bimetallic mandrels by the stack and plate method. Depth to width ratios of 100 to 1 are easily produced, with other ratios dependent on heating or cooling requirements. Mass production of these plates may be possible using reel to reel'' methods. Future generations of heat exchangers may be produced via composite electroforming, chemical vapor deposition (CVD) or physical vapor deposition (PVD). 6 refs.

  1. Dual mode heat exchanger

    NASA Astrophysics Data System (ADS)

    Altoz, F. E.

    1985-12-01

    The invention comprises a compact, light weight, dual mode heat transfer device. The dual mode heat transfer device provides for air cooling of heat dissipating electronic components at moderate aircraft speeds and when available ambient air is below a preselected temperature. At elevated aircraft speeds when the ambient air temperature is above the preselected temperature a coolant liquid is converted to steam or vapor in order to cool the heat dissipating electronic components. A preferred embodiment of the invention includes a cold plate for conducting heat away from the heat dissipating components and radiator fins for dissipating cold plate heat to a air cooling flow.

  2. Liquid droplet heat exchanger studies

    NASA Technical Reports Server (NTRS)

    Bruckner, A. P.; Hedges, D. E.; Yungster, S.

    1987-01-01

    Recent analytical and experimental investigations of the liquid droplet heat exchanger (LDHX) concept for space power applications are described. The performance of the LDHX is compared to that of a conventional heat exchanger for heat rejection applications in a Brayton cycle, using the mass-specific heat exchanger effectiveness as a figure of merit. It is shown that the LDHX has an order of magnitude advantage over the conventional heat exchanger. Furthermore, significant improvement in cycle efficiency and power to mass ratio is possible. Two-phase flow experiments in a laboratory scale LDHX, using air and water as the two media, show very good agreement with the quasi-one-dimensional model used in the parametric studies.

  3. A test program for predicting and monitoring the emergency diesel generator heat exchangers at Limerick Generating Station and Peach Bottom Atomic Power Station

    SciTech Connect

    Elder, J.J.; Fusegni, L.J.; McFarland, W.J.; Andreone, C.F.

    1995-12-31

    The USNRC issued Generic Letter 89-13, ``Service Water Problems Affecting Safety-Related Equipment`` to all nuclear power plant licensees which requires the implementation of a program to ensure that nuclear safety-related heat exchangers are capable of performing their intended functions. The heat exchangers on the standby emergency diesel generator (EDG) skids are covered by this requirement. PECo and SWEC have developed a program of testing and analysis to monitor the level of fouling in the EDG`s at the Limerick and Peach Bottom nuclear power plants in response to the Generic Letter. The development of an EDG heat exchanger test program is significantly more complex than for most other heat exchangers. This is because the process fluid flows are controlled by self-modulating thermostatic valves to maintain proper process temperature setpoints. As a result, under some test conditions the process flows may be reduced to as little as 20% of their design values. Flow changes of this magnitude significantly affect the performance of the coolers and obscure observation of the effects of fouling if not properly addressed. This paper describes the methods developed by PECo and SWEC to address this problem.

  4. Bayonet heat exchangers in heat-assisted Stirling heat pump

    SciTech Connect

    Yagyu, S.; Fukuyama, Y.; Morikawa, T.; Isshiki, N.; Satoh, I.; Corey, J.; Fellows, C.

    1998-07-01

    The Multi-Temperature Heat Supply System is a research project creating a city energy system with lower environmental load. This system consists of a gas-fueled internal combustion engine and a heat-assisted Stirling heat pump utilizing shaft power and thermal power in a combination of several cylinders. The heat pump is mainly driven by engine shaft power and is partially assisted by thermal power from engine exhaust heat source. Since this heat pump is operated by proportioning the two energy sources to match the characteristics of the driving engine, the system is expected to produce cooling and heating water at high COP. This paper describes heat exchanger development in the project to develop a heat-assisted Stirling heat pump. The heat pump employs the Bayonet type heat exchangers (BHX Type I) for supplying cold and hot water and (BHX Type II) for absorbing exhaust heat from the driving engine. The heat exchanger design concepts are presented and their heat transfer and flow loss characteristics in oscillating gas flow are investigated. The main concern in the BHX Type I is an improvement of gas side heat transfer and the spirally finned tubes were applied to gas side of the heat exchanger. For the BHX Type II, internal heat transfer characteristics are the main concern. Shell-and-tube type heat exchangers are widely used in Stirling machines. However, since brazing is applied to the many tubes for their manufacturing processes, it is very difficult to change flow passages to optimize heat transfer and loss characteristics once they have been made. The challenge was to enhance heat transfer on the gas side to make a highly efficient heat exchanger with fewer parts. It is shown that the Bayonet type heat exchanger can have good performance comparable to conventional heat exchangers.

  5. Heat exchanger with ceramic elements

    DOEpatents

    Corey, John A. (North Troy, NY)

    1986-01-01

    An annular heat exchanger assembly includes a plurality of low thermal growth ceramic heat exchange members with inlet and exit flow ports on distinct faces. A mounting member locates each ceramic member in a near-annular array and seals the flow ports on the distinct faces into the separate flow paths of the heat exchanger. The mounting member adjusts for the temperature gradient in the assembly and the different coefficients of thermal expansion of the members of the assembly during all operating temperatures.

  6. Heat exchanger using graphite foam

    SciTech Connect

    Campagna, Michael Joseph; Callas, James John

    2012-09-25

    A heat exchanger is disclosed. The heat exchanger may have an inlet configured to receive a first fluid and an outlet configured to discharge the first fluid. The heat exchanger may further have at least one passageway configured to conduct the first fluid from the inlet to the outlet. The at least one passageway may be composed of a graphite foam and a layer of graphite material on the exterior of the graphite foam. The layer of graphite material may form at least a partial barrier between the first fluid and a second fluid external to the at least one passageway.

  7. Heat exchangers for low grade waste heat

    SciTech Connect

    Hay, E.; Al-Witry, A.; Aroussi, A.; Hay, N.

    1996-12-31

    The paper describes a user friendly computer program written for the design and optimization of roll bond aluminum heat exchangers and its validation against experimental test data. Test results for two different designs of heat exchanger panel, one serpentine and one dimple, are also given. The dimple design is shown to be superior to the serpentine one giving a 75% increase in heat transfer for a modest increase in pressure drop. Finally, a comparison of the economics of equivalent aluminum, stainless steel and titanium units for sea-water applications is presented.

  8. Numerical simulation of heat exchanger

    SciTech Connect

    Sha, W.T.

    1985-01-01

    Accurate and detailed knowledge of the fluid flow field and thermal distribution inside a heat exchanger becomes invaluable as a large, efficient, and reliable unit is sought. This information is needed to provide proper evaluation of the thermal and structural performance characteristics of a heat exchanger. It is to be noted that an analytical prediction method, when properly validated, will greatly reduce the need for model testing, facilitate interpolating and extrapolating test data, aid in optimizing heat-exchanger design and performance, and provide scaling capability. Thus tremendous savings of cost and time are realized. With the advent of large digital computers and advances in the development of computational fluid mechanics, it has become possible to predict analytically, through numerical solution, the conservation equations of mass, momentum, and energy for both the shellside and tubeside fluids. The numerical modeling technique will be a valuable, cost-effective design tool for development of advanced heat exchangers.

  9. Heat exchanger and related methods

    SciTech Connect

    Turner, Terry D.; McKellar, Michael G.

    2015-12-22

    Heat exchangers include a housing having an inlet and an outlet and forming a portion of a transition chamber. A heating member may form another portion of the transition chamber. The heating member includes a first end having a first opening and a second end having a second opening larger than the first opening. Methods of conveying a fluid include supplying a first fluid into a transition chamber of a heat exchanger, supplying a second fluid into the transition chamber, and altering a state of a portion of the first fluid with the second fluid. Methods of sublimating solid particles include conveying a first fluid comprising a material in a solid state into a transition chamber, heating the material to a gaseous state by directing a second fluid through a heating member and mixing the first fluid and the second fluid.

  10. Heat exchanger with heat transfer control

    SciTech Connect

    Wiard, M.R.

    1986-11-18

    This patent describes a multi-sided plate and fin type heat exchanger core in which plate elements, intermediately positioning spacer elements and fin strips are stacked in a layered assembly providing fluid passages for different fluids to flow in a segregated heat transfer relation to one another. The core is characterized in that at certain locations in a stacked assembly layers include spacer elements substantially closing all sides of the heat exchangers to define between adjacent fluid passages layers of increased heat transfer resistance. The fin strips are sheet-like elements corrugated to forms specifically identifiable in terms of fins per inch, there being fin strips in at least certain resistance layers differing in terms of fins per inch from other strips in certain resistance layers.

  11. Enhancement of heat transfer in waste-heat heat exchangers

    SciTech Connect

    Not Available

    1980-07-01

    The Fluidfire shallow fluidized bed heat transfer facility was modified during this program to give increased air flow capacity and to allow testing with different distributor plates and with two-stage heat exchangers. Tests were conducted using this heat transfer facility to investigate the effect of reduced distributor plate pressure loss and amount and type of bed material on the heat transfer performance of a single-stage fluidized bed heat exchanger. Elutriation from the bed was measured for different bed materials and distributor plates; alternate heat exchanger surfaces having different fin spacings were also tested. Two types of two-stage fluidized bed heat exchangers were tested: one having a baffle (having almost no pressure loss) located between the stages and which allowed bed material to recirculate between upper and lower beds; the second having two distributor plates in series with no recirculation of the bed material. The results obtained in the experimental program were used in conceptual design studies of multi-stage fluidized bed heat exchangers for waste heat recovery from diesel engine exhaust gases. Information was obtained from the literature and from diesel engine manufacturers to determine allowable diesel engine operating back pressures. The costs were estimated for two- and three-stage designs and were compared with costs obtained previously for single-stage fluidized bed and conventional heat exchanger designs.

  12. The dry heat exchanger preconditioner

    SciTech Connect

    James, S.J.; Wetzel, J.R.; Duff, M.F.

    1992-05-21

    The dry heat exchanger preconditioner, produced at EG G Mound Applied Technologies, was tested to evaluate its effectiveness when used in conjunction with a calorimeter. Calorimeter measurements of plutonium heat standards that had been preconditioned were compared with standards that had not been preconditioned. Besides demonstrating the advantages of the preconditioner's safety and compactness, tests showed that using the preconditioner can result in a time savings (27--39%) without sacrificing calorimeter accuracy. 1 ref.

  13. The dry heat exchanger preconditioner

    SciTech Connect

    James, S.J.; Wetzel, J.R.; Duff, M.F.

    1992-05-21

    The dry heat exchanger preconditioner, produced at EG & G Mound Applied Technologies, was tested to evaluate its effectiveness when used in conjunction with a calorimeter. Calorimeter measurements of plutonium heat standards that had been preconditioned were compared with standards that had not been preconditioned. Besides demonstrating the advantages of the preconditioner`s safety and compactness, tests showed that using the preconditioner can result in a time savings (27--39%) without sacrificing calorimeter accuracy. 1 ref.

  14. Heat exchanger demonstration expert system

    NASA Astrophysics Data System (ADS)

    Bagby, D. G.; Cormier, R. A.

    1988-05-01

    A real-time expert system intended for detecting and diagnosing faults in a 20 kW microwave transmitter heat exchanger is described. The expert system was developed on a LISP machine, Incorporated (LMI), Lambda Plus computer using Process Intelligent Control (PICON) software. The Heat Exhanger Expert System was tested and debugged. Future applications and extensions of the expert system to transmitters, masers, and antenna subassemblies are discussed.

  15. Ceramic heat exchanger

    DOEpatents

    LaHaye, Paul G.; Rahman, Faress H.; Lebeau, Thomas P. E.; Severin, Barbara K.

    1998-01-01

    A tube containment system. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture.

  16. Ceramic heat exchanger

    DOEpatents

    LaHaye, P.G.; Rahman, F.H.; Lebeau, T.P.; Severin, B.K.

    1998-06-16

    A tube containment system is disclosed. The tube containment system does not significantly reduce heat transfer through the tube wall. The contained tube is internally pressurized, and is formed from a ceramic material having high strength, high thermal conductivity, and good thermal shock resistance. The tube containment system includes at least one ceramic fiber braid material disposed about the internally pressurized tube. The material is disposed about the tube in a predetermined axial spacing arrangement. The ceramic fiber braid is present in an amount sufficient to contain the tube if the tube becomes fractured. The tube containment system can also include a plurality of ceramic ring-shaped structures, in contact with the outer surface of the tube, and positioned between the tube and the ceramic fiber braid material, and/or at least one transducer positioned within tube for reducing the internal volume and, therefore, the energy of any shrapnel resulting from a tube fracture. 6 figs.

  17. Lightweight long life heat exchanger

    NASA Technical Reports Server (NTRS)

    Moore, E. K.

    1975-01-01

    The design, fabrication, and evaluation of a full scale shuttle-type condensing heat exchanger constructed of aluminum and utilizing aluminum clad titanium parting sheets is described. A long term salt spray test of candidate parting sheet specimens is described. The results of an investigation into an alternate method of making composite sheet material are discussed.

  18. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1992-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators, or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  19. Heat exchanger with oscillating flow

    NASA Technical Reports Server (NTRS)

    Scotti, Stephen J. (Inventor); Blosser, Max L. (Inventor); Camarda, Charles J. (Inventor)

    1993-01-01

    Various heat exchange apparatuses are described in which an oscillating flow of primary coolant is used to dissipate an incident heat flux. The oscillating flow may be imparted by a reciprocating piston, a double action twin reciprocating piston, fluidic oscillators or electromagnetic pumps. The oscillating fluid flows through at least one conduit in either an open loop or a closed loop. A secondary flow of coolant may be used to flow over the outer walls of at least one conduit to remove heat transferred from the primary coolant to the walls of the conduit.

  20. Oxidizer heat exchanger component test

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.

    1988-01-01

    The RL10-IIB engine, is capable of multimode thrust operation. The engine operates at two low-thrust levels: tank head idle (THI), approximately 1 to 2 percent of full thrust; and pumped idle, 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient thermal conditioning; PI operation provides vehicle tank prepressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-IIB engine during the low-thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidized heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. This report summarizes the test activity and post-test data analysis for two possible heat exchangers, each of which employs a completely different design philosophy. One design makes use of a low-heat transfer (PHT) approach in combination with a volume to attenuate pressure and flow oscillations. The test data showed that the LHT unit satisfied the oxygen exit quality of 0.95 or greater in both the THI and PI modes while maintaining stability. The HHT unit fulfilled all PI requirements; data for THI satisfactory operation is implied from experimental data that straddle the exact THI operating point.

  1. DHE (downhole heat exchangers). [Downhole Heat Exchangers (DHE)

    SciTech Connect

    Culver, G.

    1990-11-01

    The use of downhole heat exchangers (DHE) for residential or commercial space and domestic water heating and other applications has several desirable features. Systems are nearly or completely passive -- that is, no or very little geothermal water or steam is produced from the well either reducing or completely eliminating surface environmental concerns and the need for disposal systems or injection wells. Initial cost of pumps and installation are eliminated or reduced along with pumping power costs and maintenance costs associated with pumping often corrosive geothermal fluids. Many residential and small commercial systems do not require circulating pumps because the density difference in the incoming and outgoing sides of the loop are sufficient to overcome circulating friction losses in the entire system. The major disadvantage of DHEs is their dependence on natural heat flow. In areas where geological conditions provide high permeability and a natural hydraulic gradient, DHEs can provide a substantial quantity of heat. A single 500-ft (152 m) well in Klamath Falls, Oregon, supplies over one megawatt thermal and output is apparently limited by the surface area of pipe that can be installed in the well bore. In contrast, DHEs used in conjunction with heat pumps may supply less than 8 KW from a well of similar depth. Here output is limited by conductive heat flow with perhaps a small contribution from convection near the well bore. The highest capacity DHE reported to date, in Turkey, supplies 6 MW thermal from an 820-ft (250 m) well. There were two main goals for this project. The first was to gather, disseminate and exchange internationally information on DHES. The second was to perform experiments that would provide insight into well bore/aquifer interaction and thereby provide more information on which to base DHE designs. 27 refs., 31 figs., 3 tabs.

  2. Heat exchanger expert system logic

    NASA Technical Reports Server (NTRS)

    Cormier, R.

    1988-01-01

    The reduction is described of the operation and fault diagnostics of a Deep Space Network heat exchanger to a rule base by the application of propositional calculus to a set of logic statements. The value of this approach lies in the ease of converting the logic and subsequently implementing it on a computer as an expert system. The rule base was written in Process Intelligent Control software.

  3. Pressurized bellows flat contact heat exchanger interface

    NASA Technical Reports Server (NTRS)

    Voss, Fred E. (Inventor); Howell, Harold R. (Inventor); Winkler, Roger V. (Inventor)

    1990-01-01

    Disclosed is an interdigitated plate-type heat exchanger interface. The interface includes a modular interconnect to thermally connect a pair or pairs of plate-type heat exchangers to a second single or multiple plate-type heat exchanger. The modular interconnect comprises a series of parallel, plate-type heat exchangers arranged in pairs to form a slot therebetween. The plate-type heat exchangers of the second heat exchanger insert into the slots of the modular interconnect. Bellows are provided between the pairs of fins of the modular interconnect so that when the bellows are pressurized, they drive the plate-type heat exchangers of the modular interconnect toward one another, thus closing upon the second heat exchanger plates. Each end of the bellows has a part thereof a thin, membrane diaphragm which readily conforms to the contours of the heat exchanger plates of the modular interconnect when the bellows is pressurized. This ensures an even distribution of pressure on the heat exchangers of the modular interconnect thus creating substantially planar contact between the two heat exchangers. The effect of the interface of the present invention is to provide a dry connection between two heat exchangers whereby the rate of heat transfer can be varied by varying the pressure within the bellows.

  4. Heat exchangers: Selection, rating, and thermal design

    SciTech Connect

    Kakac, S.; Liu, H.

    1998-01-01

    This book takes a systematic approach to the subject, focusing on the selection, design, rating, and operational challenges of various types of heat exchangers. Written by well-known authors in the field of heat transfer, this book covers all the most commonly used types of heat exchangers, including condensers and evaporators. The text begins with the classification of the different types of heat exchangers and discusses methods for their sizing and rating. Single phase forced convection correlations in ducts and pressure drop and pumping power analysis are also covered. A chapter is devoted to the special problem of fouling. Thermal design methods and processes, including designs for condensers and evaporators, complete this thorough introduction to the subject. The appendix provides information on the thermophysical properties of fluids, including the new refrigerants. Every topic features worked examples to illustrate the methods and procedures presented, and additional problems are included at the end of each chapter, with examples to be used as a student design project. An instructor's manual is available, including complete solutions to selected problems in the text. The contents include: classification of heat exchangers; basic design methods of heat exchangers; forced convection correlations for single-phase side of heat exchangers; heat exchanger pressure drop and pumping power; fouling of heat exchangers; double-pipe heat exchangers; design correlations for condensers and evaporators; shell-and-tube heat exchangers; compact heat exchangers; gasketed-plate heat exchangers; and condensers and evaporators.

  5. Cryogenic Heat Exchanger with Turbulent Flows

    ERIC Educational Resources Information Center

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  6. Cryogenic Heat Exchanger with Turbulent Flows

    ERIC Educational Resources Information Center

    Amrit, Jay; Douay, Christelle; Dubois, Francis; Defresne, Gerard

    2012-01-01

    An evaporator-type cryogenic heat exchanger is designed and built for introducing fluid-solid heat exchange phenomena to undergraduates in a practical and efficient way. The heat exchanger functions at liquid nitrogen temperature and enables cooling of N[subscript 2] and He gases from room temperatures. We present first the experimental results of…

  7. Fluidized bed heat exchanger utilizing angularly extending heat exchange tubes

    DOEpatents

    Talmud, Fred M. (Berkeley Heights, NJ); Garcia-Mallol, Juan-Antonio (Morristown, NJ)

    1980-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided and includes a steam drum disposed adjacent the fluidized bed and a series of tubes connected at one end to the steam drum. A portion of the tubes are connected to a water drum and in the path of the air and the gaseous products of combustion exiting from the bed. Another portion of the tubes pass through the bed and extend at an angle to the upper surface of the bed.

  8. Finned Small Diameter Tube Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Dang, Chaobin; Daiguji, Hirofumi; Hihara, Eiji; Tokunaga, Masahide

    The performance of fined small tube heat exchangers was investigated both experimentally and theoretically. The Inner diameters of tubes were 1.0mm, 2.1mm and 4.0mm. Exchanged heat and pressure drop obtained from numerical simulation agreed well with the experimental ones. Calculation results show that the volume of a 2.0mm tube heat exchanger can be reduced to 33% of that of a 4mm tube heat exchanger with the same capacity. In addition the distribution of two-phase flow in a branching unit was investigated by measuring downstream temperature distribution. The flow distribution in a branching unit strongly affects the exchanged heat.

  9. Optimal design of crossflow heat exchangers

    SciTech Connect

    Van den Bulck, E. )

    1991-05-01

    The design of plate-fin and tube-fin crossflow heat exchangers is discussed. The transfer surface area of crossflow heat exchangers is used ineffectively because of the nonuniform distribution of the heat transfer across the volume of the exchanger. The optimal distribution of the transfer surface area for maximum heat exchanger effectiveness and constant total surface area is determined. It is found that a Dirac delta distribution of the transfer surface aligned along the diagonal of the crossflow exchanger gives the best performance; equal to that of a counterflow device. Design guidelines for optimal area allocation within crossflow heat exchangers are established. Compared to conventional designs, designs following these guidelines may lead to either a higher exchanger effectiveness for equal pressure drops and surface area, reduced pressure drops for equal exchanger effectiveness, or reduced weight and a near cubic form of the exchanger core for equal pressure drops and effectiveness.

  10. Heat Stress Monitor

    NASA Technical Reports Server (NTRS)

    1994-01-01

    The heavy, cumbersome body protection suits worn by members of hazardous materials response teams cause marked elevation of body temperatures, which can reduce effectiveness and lead to heat stress and injury. The CorTemp System, marketed by Human Technologies, Inc., provides the basis for a body temperature monitoring alarm system. Encased in a three-quarter-inch ingestible capsule, the system includes a mini-thermometer, miniature telemetry system, a microbattery and temperature sensor. It makes its way through the digestive system, continuously monitoring temperature. Findings are sent to the recorder by telemetry, and then displayed and stored for transfer to a computer.

  11. Heat exchanger for solar water heaters

    NASA Technical Reports Server (NTRS)

    Cash, M.; Krupnick, A. C.

    1977-01-01

    Proposed efficient double-walled heat exchanger prevents contamination of domestic water supply lines and indicates leakage automatically in solar as well as nonsolar heat sources using water as heat transfer medium.

  12. Heat Exchange, Additive Manufacturing, and Neutron Imaging

    SciTech Connect

    Geoghegan, Patrick

    2015-02-23

    Researchers at the Oak Ridge National Laboratory have captured undistorted snapshots of refrigerants flowing through small heat exchangers, helping them to better understand heat transfer in heating, cooling and ventilation systems.

  13. In - line determination of heat transfer coefficients in a plate heat exchanger

    NASA Astrophysics Data System (ADS)

    Sotelo, S. Silva; Domínguez, R. J. Romero

    This paper shows an in - line determination of heat transfer coefficients in a plate heat exchanger. Water and aqueous working solution of lithium bromide + ethylene glycol are considered. Heat transfer coefficients are calculated for both fluids. "Type T" thermocouples were used for monitoring the wall temperature in a plate heat exchanger, which is one of the main components in an absorption system. Commercial software Agilent HP Vee Pro 7.5 was used for monitoring the temperatures and for the determination of the heat transfer coefficients. There are not previous works for heat transfer coefficients for the working solution used in this work.

  14. NGNP Process Heat Utilization: Liquid Metal Phase Change Heat Exchanger

    SciTech Connect

    Piyush Sabharwall; Mike Patterson; Vivek Utgikar; Fred Gunnerson

    2008-09-01

    One key long-standing issue that must be overcome to fully realize the successful growth of nuclear power is to determine other benefits of nuclear energy apart from meeting the electricity demands. The Next Generation Nuclear Plant (NGNP) will most likely be producing electricity and heat for the production of hydrogen and/or oil retrieval from oil sands and oil shale to help in our national pursuit of energy independence. For nuclear process heat to be utilized, intermediate heat exchange is required to transfer heat from the NGNP to the hydrogen plant or oil recovery field in the most efficient way possible. Development of nuclear reactor - process heat technology has intensified the interest in liquid metals as heat transfer media because of their ideal transport properties. Liquid metal heat exchangers are not new in practical applications. An important rational for considering liquid metals is the potential convective heat transfer is among the highest known. Thus explains the interest in liquid metals as coolant for intermediate heat exchange from NGNP. For process heat it is desired that, intermediate heat exchangers (IHX) transfer heat from the NGNP in the most efficient way possible. The production of electric power at higher efficiency via the Brayton Cycle, and hydrogen production, requires both heat at higher temperatures and high effectiveness compact heat exchangers to transfer heat to either the power or process cycle. Compact heat exchangers maximize the heat transfer surface area per volume of heat exchanger; this has the benefit of reducing heat exchanger size and heat losses. High temperature IHX design requirements are governed in part by the allowable temperature drop between the outlet and inlet of the NGNP. In order to improve the characteristics of heat transfer, liquid metal phase change heat exchangers may be more effective and efficient. This paper explores the overall heat transfer characteristics and pressure drop of the phase change heat exchanger with Na as the heat exchanger coolant. In order to design a very efficient and effective heat exchanger one must optimize the design such that we have a high heat transfer and a lower pressure drop, but there is always a trade-off between them. Based on NGNP operational parameters, a heat exchanger analysis with the sodium phase change will be presented to show that the heat exchanger has the potential for highly effective heat transfer, within a small volume at reasonable cost.

  15. Improved ceramic heat exchange material

    NASA Technical Reports Server (NTRS)

    Mccollister, H. L.

    1977-01-01

    Improved corrosion resistant ceramic materials that are suitable for use as regenerative heat exchangers for vehicular gas turbines is reported. Two glass-ceramic materials, C-144 and C-145, have superior durability towards sulfuric acid and sodium sulfate compared to lithium aluminosilicate (LAS) Corning heat exchange material 9455. Material C-144 is a leached LAS material whose major crystalline phase is silica keatite plus mullite, and C-145 is a LAS keatite solid solution (S.S.) material. In comparison to material 9455, material C-144 is two orders of magnitude better in dimensional stability to sulfuric acid at 300 C, and one order of magnitude better in stability to sodium sulfate at 1000 C. Material C-145 is initially two times better in stability to sulfuric acid, and about one order of magnitude better in stability to sodium sulfate. Both C-144 and C-145 have less than 300 ppm delta L/L thermal expansion from ambient to 1000 C, and good dimensional stability of less than approximately 100 ppm delta L/L after exposure to 1000 C for 100 hours. The glass-ceramic fabrication process produced a hexagonal honeycomb matrix having an 85% open frontal area, 50 micrometer wall thickness, and less than 5% porosity.

  16. Testing and analysis of immersed heat exchangers

    SciTech Connect

    Farrington, R.B.; Bingham, C.E.

    1986-08-01

    The objectives were to determine the performance of four immersed, ''supply-side'' heat exchangers used in solar domestic-hot-water systems; to examine the effects of flow rate, temperature difference, and coil configuration on performance; and to develop a simple model to predict the performance of immersed heat exchangers. We tested four immersed heat exchangers: a smooth coil, a finned spiral, a single-wall bayonet, and a double-wall bayonet. We developed two analyticl models and a simple finite difference model. We experimentally verified that the performance of these heat exchangers depends on the flow rate through them; we also showed that the temperature difference between the heat exchanger's inlet and the storage tank can strongly affect a heat exchanger's performance. We also compared the effects of the heat exchanger's configuration and correlated Nusselt and Rayleigh numbers for each heat exchanger tested. The smooth coil had a higher effectiveness than the others, while the double-wall bayonet had a very low effectiveness. We still do not know the long-term effectiveness of heat exchangers regarding scale accumulation, nor do we know the effects of very low flow rates on a heat exchanger's performance.

  17. Oxidizer heat exchanger component testing

    NASA Technical Reports Server (NTRS)

    Kmiec, T.; Kanic, P.

    1986-01-01

    As part of the RL10 Rocket Engine Product Improvement Program, Oxidizer Heat Exchanger (OHE) stages 1, 2, and 3 were designed and fabricated during late 1983 and early 1984. The purpose of the OHE is to provide gaseous oxygen to the propellant injector for stable engine operation at tank head idle and pumped idle operating modes. This report summarizes the OHE stages 1 and 3 rig testing, and includes the separation of the stage 1-and-2 assembly and the remanifolding of stage 1. The OHE performance analysis and analytical model modifications for both stages are also presented. The flow tests were accomplished during the time period from 9 October 1984 to 12 November 1984.

  18. Heat exchangers in regenerative gas turbine cycles

    NASA Astrophysics Data System (ADS)

    Nina, M. N. R.; Aguas, M. P. N.

    1985-09-01

    Advances in compact heat exchanger design and fabrication together with fuel cost rises continuously improve the attractability of regenerative gas turbine helicopter engines. In this study cycle parameters aiming at reduced specific fuel consumption and increased payload or mission range, have been optimized together with heat exchanger type and size. The discussion is based on a typical mission for an attack helicopter in the 900 kw power class. A range of heat exchangers is studied to define the most favorable geometry in terms of lower fuel consumption and minimum engine plus fuel weight. Heat exchanger volume, frontal area ratio and pressure drop effect on cycle efficiency are considered.

  19. Performance of a variable conductance heat pipe heat exchanger

    NASA Astrophysics Data System (ADS)

    Chancelor, P. D.

    1983-02-01

    The performance of an air to air heat exchanger in which heat is transferred to a finned evaporator and from a finned condenser via a heat pipe was evaluated. The variable conductance heat pipe is to the condenser fins a heat source and to the evaporator fins a heat sink. The principal advantage of the variable conductance heat pipe heat exchanger is the ability to modulate power transfer independent of stream inlet conditions. This type of heat exchanger is of particular interest to the commercial aircraft industry because of its control system. The results from this research will help to provide the engineer with experimental data necessary to design a full scale prototype heat exchanger to be tested in situ.

  20. High temperature heat exchange: nuclear process heat applications

    SciTech Connect

    Vrable, D.L.

    1980-09-01

    The unique element of the HTGR system is the high-temperature operation and the need for heat exchanger equipment to transfer nuclear heat from the reactor to the process application. This paper discusses the potential applications of the HTGR in both synthetic fuel production and nuclear steel making and presents the design considerations for the high-temperature heat exchanger equipment.

  1. On-Line Monitoring and Diagnostics of the Integrity of Nuclear Plant Steam Generators and Heat Exchangers

    SciTech Connect

    Belle R. Upadhyaya; J. Wesley Hines

    2004-09-27

    Integrity monitoring and flaw diagnostics of flat beams and tubular structures was investigated in this research task using guided acoustic signals. A piezo-sensor suite was deployed to activate and collect Lamb wave signals that propagate along metallic specimens. The dispersion curves of Lamb waves along plate and tubular structures are generated through numerical analysis. Several advanced techniques were explored to extract representative features from acoustic time series. Among them, the Hilbert-Huang transform (HHT) is a recently developed technique for the analysis of non-linear and transient signals. A moving window method was introduced to generate the local peak characters from acoustic time series, and a zooming window technique was developed to localize the structural flaws. The time-frequency analysis and pattern recognition techniques were combined for classifying structural defects in brass tubes. Several types of flaws in brass tubes were tested, both in the air and in water. The techniques also proved to be effective under background/process noise. A detailed theoretical analysis of Lamb wave propagation was performed and simulations were carried out using the finite element software system ABAQUS. This analytical study confirmed the behavior of the acoustic signals acquired from the experimental studies. The report presents the background the analysis of acoustic signals acquired from piezo-electric transducers for structural defect monitoring. A comparison of the use of time-frequency techniques, including the Hilbert-Huang transform, is presented. The report presents the theoretical study of Lamb wave propagation in flat beams and tubular structures, and the need for mode separation in order to effectively perform defect diagnosis. The results of an extensive experimental study of detection, location, and isolation of structural defects in flat aluminum beams and brass tubes are presented. The results of this research show the feasibility of on-line monitoring of small structural flaws by the use of transient and nonlinear acoustic signal analysis, and its implementation by the proper design of a piezo-electric transducer suite.

  2. Experimental investigation of a manifold heat-pipe heat exchanger

    SciTech Connect

    Konev, S.V.; Wang Tszin` Lyan`; D`yakov, I.I.

    1995-12-01

    Results of experimental investigations of a heat exchanger on a manifold water heat pipe are given. An analysis is made of the temperature distribution along the heat-transfer agent path as a function of the transferred heat power. The influence of the degree of filling with the heat transfer agent on the operating characteristics of the construction is considered.

  3. Probe Measures Fouling As In Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Marner, Wilbur J.; Macdavid, Kenton S.

    1990-01-01

    Combustion deposits reduce transfer of heat. Instrument measures fouling like that on gas side of heat exchanger in direct-fired boiler or heat-recovery system. Heat-flux probe includes tube with embedded meter in outer shell. Combustion gases flow over probe, and fouling accumulates on it, just as fouling would on heat exchanger. Embedded heat-flow meter is sandwich structure in which thin Chromel layers and middle alloy form thermopile. Users determine when fouling approaches unacceptable levels so they schedule cleaning and avoid decreased transfer of heat and increased drop in pressure fouling causes. Avoids cost of premature, unnecessary maintenance.

  4. Heat exchanger for power generation equipment

    DOEpatents

    Nirmalan, Nirm Velumylm; Bowman, Michael John

    2005-06-14

    A heat exchanger for a turbine is provided wherein the heat exchanger comprises a heat transfer cell comprising a sheet of material having two opposed ends and two opposed sides. In addition, a plurality of concavities are disposed on a surface portion of the sheet of material so as to cause hydrodynamic interactions and affect a heat transfer rate of the turbine between a fluid and the concavities when the fluid is disposed over the concavities.

  5. Heat Exchanger With Reservoir And Controls

    NASA Technical Reports Server (NTRS)

    Brown, Richard F.; Edelstein, Fred

    1989-01-01

    Heat-pipe assembly operates as evaporator or as condenser. New heat exchanger incorporates important improvements over previous designs. By adding reservoir to primary loop, locating ultrasonic liquid-level sensors on reservoir rather than directly on one of heat pipes, and revising control logic, uneven distribution of flow among heat pipes and erroneous behavior of valves eliminated.

  6. Heat Exchanger Lab for Chemical Engineering Undergraduates

    ERIC Educational Resources Information Center

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  7. Heat exchanger with a removable tube section

    DOEpatents

    Wolowodiuk, W.; Anelli, J.

    1975-07-29

    A heat exchanger is described in which the tube sheet is secured against primary liquid pressure, but which allows for easy removal of the tube section. The tube section is supported by a flange which is secured by a number of shear blocks, each of which extends into a slot which is immovable with respect to the outer shell of the heat exchanger. (auth)

  8. Heat Exchanger Lab for Chemical Engineering Undergraduates

    ERIC Educational Resources Information Center

    Rajala, Jonathan W.; Evans, Edward A.; Chase, George G.

    2015-01-01

    Third year chemical engineering undergraduate students at The University of Akron designed and fabricated a heat exchanger for a stirred tank as part of a Chemical Engineering Laboratory course. The heat exchanger portion of this course was three weeks of the fifteen week long semester. Students applied concepts of scale-up and dimensional…

  9. Analysis of capacitive heat exchangers, part 2

    NASA Technical Reports Server (NTRS)

    Schonfeld, D.

    1982-01-01

    The performance of a simple capacitive heat exchanger was analyzed. The shooting method for solving the governing equations is presented. Simplified linear and nonlinear models are analyzed using this method and it is shown that capacitive heat exchangers are more efficient than conventional ones.

  10. Heat exchanger for air conditioning system

    SciTech Connect

    Onishi, T.; Horiuchi, M.; Mikata, H.; Nakata, H.; Oshima, S.

    1985-10-08

    In a heat exchanger for an air conditioning system including a plurality of heat exchanger tubes and a plurality of fins secured to outer surfaces of the heat transfer tubes, the fins are of a special constructional form, such as slitted fins having slits formed in flat or convoluted fins or spine fins, and the heat transfer tubes are each formed on its inner wall surface with spiral grooves or two systems of spiral grooves of large number. The heat transfer tubes define therein a refrigerant passage while the adjacent two fins define therebetween an air passage extending past the outer surfaces of the heat transfer tubes.

  11. Improved ceramic heat exchanger materials

    NASA Technical Reports Server (NTRS)

    Rauch, H. W.

    1980-01-01

    The development and evaluation of materials for potential application as heat exchanger structures in automotive gas turbine engines is discussed. Test specimens in the form of small monolithic bars were evaluated for thermal expansion and dimensional stability before and after exposure to sea salt and sulfuric acid, followed by short and long term cycling at temperatures up to 1200 C. The material finally selected, GE-7808, consists of the oxides, ZrO2-MgO-Al2O3-S1O2, and is described generically as ZrMAS. The original version was based on a commercially available cordierite (MAS) frit. However, a clay/talc mixture was demonstrated to be a satisfactory very low cost source of the cordierite (MAS) phase. Several full size honeycomb regenerator cores, about 10.2 cm thick and 55 cm diameter were fabricated from both the frit and mineral versions of GE-7808. The honeycomb cells in these cores had rectangular dimensions of about 0.5 mm x 2.5 mm and a wall thickness of approximately 0.2 mm. The test data show that GE-7808 is significantly more stable at 1100 C in the presence of sodium than the aluminosilicate reference materials. In addition, thermal exposure up to 1100 C, with and without sodium present, results in essentially no change in thermal expansion of GE-7808.

  12. Fuel delivery system including heat exchanger means

    NASA Technical Reports Server (NTRS)

    Coffinberry, G. A. (Inventor)

    1978-01-01

    A fuel delivery system is presented wherein first and second heat exchanger means are each adapted to provide the transfer of heat between the fuel and a second fluid such as lubricating oil associated with the gas turbine engine. Valve means are included which are operative in a first mode to provide for flow of the second fluid through both first and second heat exchange means and further operative in a second mode for bypassing the second fluid around the second heat exchanger means.

  13. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P.

    2015-12-08

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  14. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P.

    2012-07-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  15. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2013-12-10

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  16. Heat exchanger device and method for heat removal or transfer

    SciTech Connect

    Koplow, Jeffrey P

    2015-03-24

    Systems and methods for a forced-convection heat exchanger are provided. In one embodiment, heat is transferred to or from a thermal load in thermal contact with a heat conducting structure, across a narrow air gap, to a rotating heat transfer structure immersed in a surrounding medium such as air.

  17. Heat exchanger and method of making

    NASA Technical Reports Server (NTRS)

    Fortini, A.; Kazaroff, J. M. (Inventor)

    1981-01-01

    A heat exchanger of increased effectiveness is disclosed. A porous metal matrix is disposed in a metal chamber or between walls through which a heat transfer fluid is directed. The porous metal matrix has internal bonds and is bonded to the chamber in order to remove all thermal contact resistance within the composite structure. Utilization of the invention in a rocket chamber is disclosed as a specific use. Also disclosed is a method of constructing the heat exchanger.

  18. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan; Lee, Steve; He, Hung

    2008-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The emitted infrared (IR) heat flux from the lunar surface varies drastically from the light side to the dark side of the moon. Due to the extremely high incident IR flux, especially at low beta angles, a radiator is oftentimes unable to reject the vehicle heat load throughout the entire lunar orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when the radiator is unable to reject the required heat load. The stored energy is then removed from the PCM heat exchanger when the environment is more benign. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration Low Lunar Orbit missions. The Advanced Thermal Control project at JSC is completing a PCM heat exchanger life test to determine whether further technology development is warranted. The life test is being conducted on four nPentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed and reported in the current document.

  19. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... locations where the cooling water enters and exits each heat exchanger or any combination of heat exchangers.... (iii) For samples taken at the entrance and exit of each heat exchanger or any combination of heat exchangers, the entrance is the point at which the cooling water enters the individual heat exchanger...

  20. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... locations where the cooling water enters and exits each heat exchanger or any combination of heat exchangers.... (iii) For samples taken at the entrance and exit of each heat exchanger or any combination of heat exchangers, the entrance is the point at which the cooling water enters the individual heat exchanger...

  1. Analysis of a Flooded Heat Exchanger

    ERIC Educational Resources Information Center

    Fink, Aaron H.; Luyben, William L.

    2015-01-01

    Flooded heat exchangers are often used in industry to reduce the required heat-transfer area and the size of utility control valves. These units involve a condensing vapor on the hot side that accumulates as a liquid phase in the lower part of the vessel. The heat transfer occurs mostly in the vapor space, but the condensate becomes somewhat…

  2. Analysis of a Flooded Heat Exchanger

    ERIC Educational Resources Information Center

    Fink, Aaron H.; Luyben, William L.

    2015-01-01

    Flooded heat exchangers are often used in industry to reduce the required heat-transfer area and the size of utility control valves. These units involve a condensing vapor on the hot side that accumulates as a liquid phase in the lower part of the vessel. The heat transfer occurs mostly in the vapor space, but the condensate becomes somewhat…

  3. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the general..., you must meet the requirements in paragraphs (a) through (d) of this section. (a) Monitor the...

  4. Design study of plastic film heat exchanger

    NASA Astrophysics Data System (ADS)

    Guyer, E. C.; Brownell, D. L.

    1986-02-01

    This report presents the results of an effort to develop and design a unique thermoplastic film heat exchanger for use in an industrial heat pump evaporator system and other energy recovery applications. The concept for the exchanger is that of individual heat exchange elements formed by two adjoining and freely hanging plastic films. Liquid flows downward in a regulated fashion between the films due to the balance of hydrostatic and frictional forces. The fluid stream on the outside of film may be a free-falling liquid film, a condensing gas, or a noncondensing gas. The flow and structural principles are similar to those embodied in an earlier heat exchange system developed for use in waste water treatment systems (Sanderson). The design allows for high heat transfer rates while working within the thermal and structural limitations of thermoplastic materials. The potential of this new heat exchanger design lies in the relatively low cost of plastic film and the high inherent corrosion and fouling resistance. This report addresses the selection of materials, the potential heat transf er performance, the mechanical design and operation of a unit applied in a low pressure steam recovery system, and the expected selling price in comparison to conventional metallic shell and tube heat exchangers.

  5. Heat Exchanger Support Bracket Design Calculations

    SciTech Connect

    Rucinski, Russ; /Fermilab

    1995-01-12

    This engineering note documents the design of the heat exchanger support brackets. The heat exchanger is roughly 40 feet long, 22 inches in diameter and weighs 6750 pounds. It will be mounted on two identical support brackets that are anchored to a concrete wall. The design calculations were done for one bracket supporting the full weight of the heat exchanger, rounded up to 6800 pounds. The design follows the American Institute of Steel Construction (AISC) Manual of steel construction, Eighth edition. All calculated stresses and loads on welds were below allowables.

  6. Heat exchanger with transpired, highly porous fins

    DOEpatents

    Kutscher, Charles F.; Gawlik, Keith

    2002-01-01

    The heat exchanger includes a fin and tube assembly with increased heat transfer surface area positioned within a hollow chamber of a housing to provide effective heat transfer between a gas flowing within the hollow chamber and a fluid flowing in the fin and tube assembly. A fan is included to force a gas, such as air, to flow through the hollow chamber and through the fin and tube assembly. The fin and tube assembly comprises fluid conduits to direct the fluid through the heat exchanger, to prevent mixing with the gas, and to provide a heat transfer surface or pathway between the fluid and the gas. A heat transfer element is provided in the fin and tube assembly to provide extended heat transfer surfaces for the fluid conduits. The heat transfer element is corrugated to form fins between alternating ridges and grooves that define flow channels for directing the gas flow. The fins are fabricated from a thin, heat conductive material containing numerous orifices or pores for transpiring the gas out of the flow channel. The grooves are closed or only partially open so that all or substantially all of the gas is transpired through the fins so that heat is exchanged on the front and back surfaces of the fins and also within the interior of the orifices, thereby significantly increasing the available the heat transfer surface of the heat exchanger. The transpired fins also increase heat transfer effectiveness of the heat exchanger by increasing the heat transfer coefficient by disrupting boundary layer development on the fins and by establishing other beneficial gas flow patterns, all at desirable pressure drops.

  7. SAFE Reactor Brayton Cycle Primary Heat Exchangers

    SciTech Connect

    Reid, Robert S.; Houts, Michael G.

    2002-07-01

    Gas cooling of power-dense nuclear reactor cores can produce large thermal and stress gradients through sensible temperature changes in the coolant. In-core heat pipes remove heat isothermally and reduce the severity of these gradients. The modular SAFE reactor concept consists of numerous heat pipes that permit core re-assembly during test and preflight integration. The redundancy inherent in the modular heat pipe-based design enhances reactor reliability. The SAFE reactor is designed to operate for extended periods near full power even if several fuel pins or modules fail. Los Alamos National Laboratory and Marshall Space Flight Center are jointly developing two modular heat pipe heat exchangers, collectively named FIGMENT (Fission Inert Gas Metal Exchanger for Non-nuclear Testing). The FIGMENT heat exchangers are designed to transfer power from the SAFE nuclear reactor cores to gas turbine energy converters. A stainless steel prototype heat exchanger will be built in preparation for the construction of a larger refractory metal version. Several promising FIGMENT stainless steel heat exchanger concepts are reviewed here. (authors)

  8. CARIOCA - monitoring carbon dioxide exchange

    SciTech Connect

    Walton, J. )

    1994-10-01

    Carbon dioxide (CO[sub 2]) gas has been identified as a major contributor to global warming as a so-called [open quotes]greenhouse gas[close quotes]. The ocean acts as the largest sink of atmospheric carbon dioxide, but the calculated values of this effect (2.0 [times] 10[sup 15] grams carbon per annum) are subject to huge inaccuracies of the order of 30 percent. There is a need for data on the geographical distribution of the various sinks and sources of atmospheric carbon dioxide and the variation of the extent of exchange over an annual cycle. Equipment is required that is capable of making measurements over a 12-month period in order to monitor annual variations and spread throughout the world's oceans. The CARIOCA project was set up in order to develop a suitably instrumented drifting buoy. It is a pan-European cooperative effort. This paper describes the sensor and buoy development with particular reference to how the sensors were designed. Preliminary trials have been successfully completed and the overall aim of CARIOCA will be to release a buoyed network of 100 to 150 buoys.

  9. Acceptance criteria for heat exchanger head staybolts

    SciTech Connect

    Sindelar, R.L.; Lam, P.S.; Barnes, D.M.; Placr, A.; Morrison, J.M.

    1991-12-31

    Each of the six primary coolant loop systems of the Savannah River Site production reactors contains two parallel single-pass heat exchangers to transfer heat from the primary coolant (D{sub 2}O) to the secondary cooling water (H{sub 2}O). The configuration of the heat exchangers includes a plenary space defined by the heat exchanger tubesheet and the heat exchanger head at both the heat exchanger inlet and outlet to the primary piping. The primary restraint of the heat exchanger head (Type 304 stainless steel) is provided by 84 staybolts (Type 303 stainless steel) which attach to the tubesheet. The staybolts were cap seal-welded in the mid-1960`s and are immersed in moderator. Access to inspect the staybolts is limited to a recently-developed ultrasonic technique shooting a beam through the staybolt assembly. Acceptance Criteria to allow disposition of flaws detected by UT inspection have been developed. The structural adequacy to protect against collapse loading of the head is demonstrated by finite element analysis of the head assembly and fracture analysis of flaw postulates in the staybolts. Both normal operation and normal operation plus seismic loading conditions were considered. Several bounding cases containing various configurations of nonactive (exceeding critical flaw size) staybolts were analyzed. The model of the head assembly can be applied to evaluate any active staybolt configurations based on the results from future inspections. 9 refs.

  10. Acceptance criteria for heat exchanger head staybolts

    SciTech Connect

    Sindelar, R.L.; Lam, P.S.; Barnes, D.M.; Placr, A.; Morrison, J.M.

    1991-01-01

    Each of the six primary coolant loop systems of the Savannah River Site production reactors contains two parallel single-pass heat exchangers to transfer heat from the primary coolant (D{sub 2}O) to the secondary cooling water (H{sub 2}O). The configuration of the heat exchangers includes a plenary space defined by the heat exchanger tubesheet and the heat exchanger head at both the heat exchanger inlet and outlet to the primary piping. The primary restraint of the heat exchanger head (Type 304 stainless steel) is provided by 84 staybolts (Type 303 stainless steel) which attach to the tubesheet. The staybolts were cap seal-welded in the mid-1960's and are immersed in moderator. Access to inspect the staybolts is limited to a recently-developed ultrasonic technique shooting a beam through the staybolt assembly. Acceptance Criteria to allow disposition of flaws detected by UT inspection have been developed. The structural adequacy to protect against collapse loading of the head is demonstrated by finite element analysis of the head assembly and fracture analysis of flaw postulates in the staybolts. Both normal operation and normal operation plus seismic loading conditions were considered. Several bounding cases containing various configurations of nonactive (exceeding critical flaw size) staybolts were analyzed. The model of the head assembly can be applied to evaluate any active staybolt configurations based on the results from future inspections. 9 refs.

  11. Heat exchanger fouling: Prediction, measurement, and mitigation

    NASA Astrophysics Data System (ADS)

    The US Department of Energy (DOE), Office of Industrial Programs (OIP) sponsors the development of innovative heat exchange systems. Fouling is a major and persistent cost associated with most industrial heat exchangers and nationally wastes an estimated 2.9 Quads per year. To predict and control fouling, three OIP projects are currently exploring heat exchanger fouling in specific industrial applications. A fouling probe has been developed to determine empirically the fouling potential of an industrial gas stream and to derive the fouling thermal resistance. The probe is a hollow metal cylinder capable of measuring the average heat flux along the length of the tube. The local heat flux is also measured by a heat flux meter embedded in the probe wall. The fouling probe has been successfully tested in the laboratory at flue gas temperatures up to 2200 F and a local heat flux up to 41,000 BTU/hr sq ft. The probe has been field tested at a coal-fired boiler plant. Future tests at a municipal waste incinerator are planned. Two other projects study enhanced heat exchanger tubes, specifically the effect of enhanced surface geometries on the tube bundle performance. Both projects include fouling in a liquid heat transfer fluid. Identifying and quantifying the factors affecting fouling in these enhanced heat transfer tubes will lead to techniques to mitigate fouling.

  12. A laminar-flow heat exchanger

    NASA Astrophysics Data System (ADS)

    Doty, F. D.; Hosford, G.; Jones, J. D.; Spitzmesser, J. B.

    The advantages of designing heat exchangers in the laminar flow regime are discussed from a theoretical standpoint. It is argued that laminar flow designs have the advantages of reducing thermodynamic and hydrodynamic irreversibilities and hence increasing system efficiency. More concretely, laminar flow heat exchangers are free from the turbulence-induced vibration common in conventional heat exchangers and can thus offer longer life and greater reliability. The problems of manufacturing heat exchangers suited to laminar flow are discussed. A method of manufacture which allows compact, modular design is outlined. Experience with this method of manufacture is described, and experimental results are presented. The problems of fouling and flow maldistribution are briefly discussed, and some possible applications are mentioned.

  13. Stirling Engine With Radial Flow Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Vitale, N.; Yarr, George

    1993-01-01

    Conflict between thermodynamical and structural requirements resolved. In Stirling engine of new cylindrical configuration, regenerator and acceptor and rejector heat exchangers channel flow of working gas in radial direction. Isotherms in regenerator ideally concentric cylinders, and gradient of temperature across regenerator radial rather than axial. Acceptor and rejector heat exchangers located radially inward and outward of regenerator, respectively. Enables substantial increase in power of engine without corresponding increase in diameter of pressure vessel.

  14. Measuring Heat-Exchanger Water Leakage

    NASA Technical Reports Server (NTRS)

    Zampiceni, J.

    1986-01-01

    Water leakage in heat exchanger measured directly with help of electroytic hygrometer. In new technique, flow of nitrogen gas set up in one loop of heat exchanger. Other loop filled with water under pressure. Water concentration produced by leakage of water into nitrogen flow measured by hygrometer. New measurement method determines water concentrations up to 2,000 parts per million with accuracy of +/- 5 percent.

  15. Heat exchanger effectiveness in unsteady state

    NASA Astrophysics Data System (ADS)

    Mai, T. H.; Chitou, N.; Padet, J.

    1999-10-01

    A method is proposed to determine the thermal effectiveness of heat exchangers in situ, when one of the fluids is submitted to any kind of flow rate variations. It leads to the definition of the average effectiveness in unsteady state, which forms an extension of the classical effectiveness used in steady state. It requires an unsophisticated equipment of measurement and should lead to an easy and continuous control of the fouling of heat exchangers.

  16. Joule-Thomson expander and heat exchanger

    NASA Technical Reports Server (NTRS)

    Norman, R. H.

    1976-01-01

    The Joule-Thomson Expander and Heat Exchanger Program was initiated to develop an assembly (JTX) which consists of an inlet filter, counterflow heat exchanger, Joule-Thomson expansion device, and a low pressure jacket. The program objective was to develop a JTX which, when coupled to an open cycle supercritical helium refrigerating system (storage vessel), would supply superfluid helium (He II) at 2 K or less for cooling infrared detectors.

  17. Proceedings of the DOE/Advanced Heat Exchangers Program Review

    NASA Astrophysics Data System (ADS)

    1992-02-01

    Semiannual review meetings of the USDOE's Advanced Heat Exchanger Program with the objective of reviewing ongoing and recently completed project activities. Personnel from industrial contractors and National Laboratories present technical aspects of their projects. The projects deal with high temperature heat exchangers for waste heat recuperation and process heat exchange and other areas such as materials performance and heat transfer enhancement. Topics presented are high pressure heat exchangers, ceramic heat exchangers, enhanced tubes, and materials studies to include silicon carbide whiskers and alumina.

  18. Brayton-cycle heat exchanger technology program

    NASA Technical Reports Server (NTRS)

    Killackey, J. J.; Coombs, M. G.; Graves, R. F.; Morse, C. J.

    1976-01-01

    The following five tasks designed to advance this development of heat exchanger systems for close loop Brayton cycle power systems are presented: (1) heat transfer and pressure drop data for a finned tubular heat transfer matrix. The tubes are arranged in a triangular array with copper stainless steel laminate strips helically wound on the tubes to form a disk fin geometry; (2) the development of a modularized waste heat exchanger. Means to provide verified double containment are described; (3) the design, fabrication, and test of compact plate fin heat exchangers representative of full scale Brayton cycle recuperators; (4) the analysis and design of bellows suitable for operation at 1600 F and 200 psia for 1,000 cycles and 50,000 hours creep life; and (5) screening tests used to select a low cost braze alloy with the desirable attributes of a gold base alloy. A total of 22 different alloys were investigated; the final selection was Nicrobraz 30.

  19. Flow and heat transfer enhancement in tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Sayed Ahmed, Sayed Ahmed E.; Mesalhy, Osama M.; Abdelatief, Mohamed A.

    2015-11-01

    The performance of heat exchangers can be improved to perform a certain heat-transfer duty by heat transfer enhancement techniques. Enhancement techniques can be divided into two categories: passive and active. Active methods require external power, such as electric or acoustic field, mechanical devices, or surface vibration, whereas passive methods do not require external power but make use of a special surface geometry or fluid additive which cause heat transfer enhancement. The majority of commercially interesting enhancement techniques are passive ones. This paper presents a review of published works on the characteristics of heat transfer and flow in finned tube heat exchangers of the existing patterns. The review considers plain, louvered, slit, wavy, annular, longitudinal, and serrated fins. This review can be indicated by the status of the research in this area which is important. The comparison of finned tubes heat exchangers shows that those with slit, plain, and wavy finned tubes have the highest values of area goodness factor while the heat exchanger with annular fin shows the lowest. A better heat transfer coefficient ha is found for a heat exchanger with louvered finned and thus should be regarded as the most efficient one, at fixed pumping power per heat transfer area. This study points out that although numerous studies have been conducted on the characteristics of flow and heat transfer in round, elliptical, and flat tubes, studies on some types of streamlined-tubes shapes are limited, especially on wing-shaped tubes (Sayed Ahmed et al. in Heat Mass Transf 50: 1091-1102, 2014; in Heat Mass Transf 51: 1001-1016, 2015). It is recommended that further detailed studies via numerical simulations and/or experimental investigations should be carried out, in the future, to put further insight to these fin designs.

  20. The water-cryogen heat exchanger

    NASA Technical Reports Server (NTRS)

    Bartlit, J. R.; Boyer, K.; Williamson, K. D.

    1970-01-01

    Heat exchanger, using water as heat medium, converts liquid hydrogen to gaseous hydrogen at a very high rate. Possible applications include treatment of liquified natural gas in cities to bring the gas on-line quickly, conversion of liquid oxygen and liquid nitrogen for steel mills, and high volume inert purging.

  1. Heat Exchanger With Internal Pin Elements

    DOEpatents

    Gerstmann, Joseph; Hannon, Charles L.

    2004-01-13

    A heat exchanger/heater comprising a tubular member having a fluid inlet end, a fluid outlet end and plurality of pins secured to the interior wall of the tube. Various embodiments additionally comprise a blocking member disposed concentrically inside the pins, such as a core plug or a baffle array. Also disclosed is a vapor generator employing an internally pinned tube, and a fluid-heater/heat-exchanger utilizing an outer jacket tube and fluid-side baffle elements, as well as methods for heating a fluid using an internally pinned tube.

  2. High effectiveness contour matching contact heat exchanger

    NASA Technical Reports Server (NTRS)

    Blakely, Robert L. (Inventor); Roebelen, George J., Jr. (Inventor); Davenport, Arthur K. (Inventor)

    1988-01-01

    There is a need in the art for a heat exchanger design having a flexible core providing contour matching capabilities, which compensates for manufacturing tolerance and distortion buildups, and which accordingly furnishes a relatively uniform thermal contact conductance between the core and external heat sources under essentially all operating conditions. The core of the heat exchanger comprises a top plate and a bottom plate, each having alternate rows of pins attached. Each of the pins fits into corresponding tight-fitting recesses in the opposite plate.

  3. Phase Change Material Heat Exchanger Life Test

    NASA Technical Reports Server (NTRS)

    Lillibridge, Sean; Stephan, Ryan

    2009-01-01

    Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a "thermal capacitor," storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions. In order to validate the performance of PCM Heat Exchangers, a life test is being conducted on four n-Pentadecane, carbon filament heat exchangers. Fluid loop performance, repeatability, and measurement of performance degradation over 2500 melt-freeze cycles will be performed.

  4. Pressurized-Flat-Interface Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Voss, F. E.; Howell, H. R.; Winkler, R. V.

    1990-01-01

    High thermal conductance obtained without leakage between loops. Heat-exchanger interface enables efficient transfer of heat between two working fluids without allowing fluids to intermingle. Interface thin, flat, and easy to integrate into thermal system. Possible application in chemical or pharmaceutical manufacturing when even trace contamination of process stream with water or other coolant ruins product. Reduces costs when highly corrosive fluids must be cooled or heated.

  5. Heat exchanger with auxiliary cooling system

    DOEpatents

    Coleman, John H.

    1980-01-01

    A heat exchanger with an auxiliary cooling system capable of cooling a nuclear reactor should the normal cooling mechanism become inoperable. A cooling coil is disposed around vertical heat transfer tubes that carry secondary coolant therethrough and is located in a downward flow of primary coolant that passes in heat transfer relationship with both the cooling coil and the vertical heat transfer tubes. A third coolant is pumped through the cooling coil which absorbs heat from the primary coolant which increases the downward flow of the primary coolant thereby increasing the natural circulation of the primary coolant through the nuclear reactor.

  6. Microtube strip heat exchanger. Final technical report

    SciTech Connect

    Doty, F.D.

    1992-07-09

    The purpose of this contract has been to explore the limits of miniaturization of heat exchangers with the goals of (1) improving the theoretical understanding of laminar heat exchangers, (2) evaluating various manufacturing difficulties, and (3) identifying major applications for the technology. A low-cost, ultra-compact heat exchanger could have an enormous impact on industry in the areas of cryocoolers and energy conversion. Compact cryocoolers based on the reverse Brayton cycle (RBC) would become practical with the availability of compact heat exchangers. Many experts believe that hardware advances in personal computer technology will rapidly slow down in four to six years unless lowcost, portable cryocoolers suitable for the desktop supercomputer can be developed. Compact refrigeration systems would permit dramatic advances in high-performance computer work stations with ``conventional`` microprocessors operating at 150 K, and especially with low-cost cryocoolers below 77 K. NASA has also expressed strong interest in our MTS exchanger for space-based RBC cryocoolers for sensor cooling. We have demonstrated feasibility of higher specific conductance by a factor of five than any other work in high-temperature gas-to-gas exchangers. These laminar-flow, microtube exchangers exhibit extremely low pressure drop compared to alternative compact designs under similar conditions because of their much shorter flow length and larger total flow area for lower flow velocities. The design appears to be amenable to mass production techniques, but considerable process development remains. The reduction in materials usage and the improved heat exchanger performance promise to be of enormous significance in advanced engine designs and in cryogenics.

  7. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    SciTech Connect

    Mittereder, N.; Poerschke, A.

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season. Upon completion of the monitoring phase, measurements revealed that the initial TRNSYS simulated horizontal sub-slab ground loop heat exchanger fluid temperatures and heat transfer rates differed from the measured values. To determine the cause of this discrepancy, an updated model was developed utilizing a new TRNSYS subroutine for simulating sub-slab heat exchangers. Measurements of fluid temperature, soil temperature, and heat transfer were used to validate the updated model.

  8. Prefabricated heat-exchanging fireplace. Final technical report

    SciTech Connect

    Schleper, M.A.

    1981-06-15

    A heat-exchanging fireplace was installed in a 2000 square foot home and the standard air distribution equipment was ducted directly to the forced-air heating system of the home. The standard air distribution equipment for the fireplace included two squirrel-cage blowers which were connected to a thermostat, allowing a choice of temperature ranges; and a snap disc thermostat was used to disconnect the blowers in order to avoid blowing cold air after the fire died out. Arranged in this manner, one is able to set the regular home thermostat a few degrees lower than the fireplace thermostat, and this will allow the regular heating system to turn on after the fire has gone out in the fireplace. Energy consumption in both the fireplace and the conventional heating system was monitored throughout a heating season and then compared with past heating seasons when only a conventional heating system was used.

  9. ETR HEAT EXCHANGER BUILDING, TRA644. WORKERS ARE INSTALLING HEAT EXCHANGER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ETR HEAT EXCHANGER BUILDING, TRA-644. WORKERS ARE INSTALLING HEAT EXCHANGER PIPING. INL NEGATIVE NO. 56-3122. Jack L. Anderson, Photographer, 9/21/1956 - Idaho National Engineering Laboratory, Test Reactor Area, Materials & Engineering Test Reactors, Scoville, Butte County, ID

  10. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat exchanger... is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff may have stagnant... an exhaust heat exchanger is used for heating ventilating air used by personnel— (1) There must be...

  11. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat exchanger... is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff may have stagnant... an exhaust heat exchanger is used for heating ventilating air used by personnel— (1) There must be...

  12. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  13. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat exchanger... provisions wherever it is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1)...

  14. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  15. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  16. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat exchanger... is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff may have stagnant... an exhaust heat exchanger is used for heating ventilating air used by personnel— (1) There must be...

  17. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat exchanger... provisions wherever it is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1)...

  18. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240... bypass heat exchanger. (a) Identification. A cardiopulmonary bypass heat exchanger is a device, consisting of a heat exchange system used in extracorporeal circulation to warm or cool the blood...

  19. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat exchanger... provisions wherever it is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1)...

  20. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... exchangers. For reciprocating engine powered rotorcraft the following apply: (a) Each exhaust heat exchanger... is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff may have stagnant... an exhaust heat exchanger is used for heating ventilating air used by personnel— (1) There must be...

  1. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... exchangers. For reciprocating engine powered airplanes, the following apply: (a) Each exhaust heat exchanger... provisions wherever it is subject to contact with exhaust gases; and (4) No exhaust heat exchanger or muff... carrying flammable fluids. (b) If an exhaust heat exchanger is used for heating ventilating air— (1)...

  2. Energy absorber for sodium-heated heat exchanger

    DOEpatents

    Essebaggers, J.

    1975-12-01

    A heat exchanger is described in which water-carrying tubes are heated by liquid sodium and in which the results of accidental contact between the water and the sodium caused by failure of one or more of the water tubes is minimized. An energy absorbing chamber contains a compressible gas and is connected to the body of flowing sodium by a channel so that, in the event of a sodium-water reaction, products of the reaction will partially fill the energy absorbing chamber to attenuate the rise in pressure within the heat exchanger.

  3. Intensification of heat and mass transfer by ultrasound: application to heat exchangers and membrane separation processes.

    PubMed

    Gondrexon, N; Cheze, L; Jin, Y; Legay, M; Tissot, Q; Hengl, N; Baup, S; Boldo, P; Pignon, F; Talansier, E

    2015-07-01

    This paper aims to illustrate the interest of ultrasound technology as an efficient technique for both heat and mass transfer intensification. It is demonstrated that the use of ultrasound results in an increase of heat exchanger performances and in a possible fouling monitoring in heat exchangers. Mass transfer intensification was observed in the case of cross-flow ultrafiltration. It is shown that the enhancement of the membrane separation process strongly depends on the physico-chemical properties of the filtered suspensions. PMID:25216897

  4. Analytical Study on Multi-stream Heat Exchanger Include Longitudinal Heat Conduction and Parasitic Heat Loads

    NASA Astrophysics Data System (ADS)

    Zhu, Weiping; Xie, Xiujuan; Yang, Huihui; Li, Laifeng; Gong, Linghui

    High performance heat exchangers are critical component in many cryogenic systems and its performance is typically very sensitive to longitudinal heat conduction, parasitic heat loads and property variations. This paper gives an analytical study on 1-D model for multi-stream parallel-plate fin heat exchanger by using the method of decoupling transformations. The results obtained in the present paper are valuable for the reference on optimization for heat exchanger design.

  5. Modeling particle deposition on HVAC heat exchangers

    SciTech Connect

    Siegel, J.A.; Nazaroff, W.W.

    2002-01-01

    Fouling of fin-and-tube heat exchangers by particle deposition leads to diminished effectiveness in supplying ventilation and air conditioning. This paper explores mechanisms that cause particle deposition on heat exchanger surfaces. We present a model that accounts for impaction, diffusion, gravitational settling, and turbulence. Simulation results suggest that some submicron particles deposit in the heat exchanger core, but do not cause significant performance impacts. Particles between 1 and 10 {micro}m deposit with probabilities ranging from 1-20% with fin edge impaction representing the dominant mechanism. Particles larger than 10 {micro}m deposit by impaction on refrigerant tubes, gravitational settling on fin corrugations, and mechanisms associated with turbulent airflow. The model results agree reasonably well with experimental data, but the deposition of larger particles at high velocities is underpredicted. Geometric factors, such as discontinuities in the fins, are hypothesized to be responsible for the discrepancy.

  6. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  7. Multidimensional numerical modeling of heat exchangers

    NASA Astrophysics Data System (ADS)

    Sha, W. T.; Yang, C. I.; Kao, T. T.; Cho, S. M.

    A comprehensive, multidimensional, thermal-hydraulic model is developed for the analysis of shell-and-tube heat exchangers for liquid-metal services. For the shellside fluid, the conservation equations of mass, momentum, and energy for continuum fluids are modified using the concept of porosity, surface permeability and distributed resistance to account for the blockage effects due to the presence of heat-transfer tubes, flow baffles/shrouds, the support plates, etc. On the tubeside, the heat-transfer tubes are connected in parallel between the inlet and outlet plenums, and tubeside flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phase on the shell side and may undergo phase-change on the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reactor (LMFBR) intermediate heat exchangers (IHX) and steam generators (SG).

  8. Micro-Scale Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Stelter, Stephan; Stelter, Manfred

    2004-01-01

    A micro-scale regenerative heat exchanger has been designed, optimized and fabricated for use in a micro-Stirling device. Novel design and fabrication techniques enabled the minimization of axial heat conduction losses and pressure drop, while maximizing thermal regenerative performance. The fabricated prototype is comprised of ten separate assembled layers of alternating metal-dielectric composite. Each layer is offset to minimize conduction losses and maximize heat transfer by boundary layer disruption. A grating pattern of 100 micron square non-contiguous flow passages were formed with a nominal 20 micron wall thickness, and an overall assembled ten-layer thickness of 900 microns. Application of the micro heat exchanger is envisioned in the areas of micro-refrigerators/coolers, micropower devices, and micro-fluidic devices.

  9. Carbon nanotube heat-exchange systems

    DOEpatents

    Hendricks, Terry Joseph; Heben, Michael J.

    2008-11-11

    A carbon nanotube heat-exchange system (10) and method for producing the same. One embodiment of the carbon nanotube heat-exchange system (10) comprises a microchannel structure (24) having an inlet end (30) and an outlet end (32), the inlet end (30) providing a cooling fluid into the microchannel structure (24) and the outlet end (32) discharging the cooling fluid from the microchannel structure (24). At least one flow path (28) is defined in the microchannel structure (24), fluidically connecting the inlet end (30) to the outlet end (32) of the microchannel structure (24). A carbon nanotube structure (26) is provided in thermal contact with the microchannel structure (24), the carbon nanotube structure (26) receiving heat from the cooling fluid in the microchannel structure (24) and dissipating the heat into an external medium (19).

  10. Multidimensional numerical modeling of heat exchangers. [LMFBR

    SciTech Connect

    Sha, W.T.; Yang, C.I.; Kao, T.T.; Cho, S.M.

    1982-01-01

    A comprehensive, multidimensional, thermal-hydraulic model is developed for the analysis of shell-and-tube heat exchangers for liquid-metal services. For the shellside fluid, the conservation equations of mass, momentum, and energy for continuum fluids are modified using the concept of porosity, surface permeability and distributed resistance to account for the blockage effects due to the presence of heat-transfer tubes, flow baffles/shrouds, the support plates, etc. On the tubeside, the heat-transfer tubes are connected in parallel between the inlet and outlet plenums, and tubeside flow distribution is calculated based on the plenum-to-plenum pressure difference being equal for all tubes. It is assumed that the fluid remains single-phase on the shell side and may undergo phase-change on the tube side, thereby simulating the conditions of Liquid Metal Fast Breeder Reactor (LMFBR) intermediate heat exchangers (IHX) and steam generators (SG).

  11. Fouling of heat exchanger surfaces: General principles

    NASA Astrophysics Data System (ADS)

    1986-12-01

    This Data Item ESDU 86038 is an addition to the Heat Transfer Sub-series. The importance of various parameters that affect fouling are discussed. Appropriate methods for dealing with fouling in all stages from design through to operation of heat exchanger equipment are indicated. Methods of suppressing fouling by additives, or of cleaning equipment chemically or mechanically, are considered. A brief outline of the physical process of fouling including some mathematical models is given.

  12. Heat exchanger saves $400,000 in waste heat recovery

    SciTech Connect

    Confer, L.; Kramer, K.L.

    1987-08-01

    A condensing type heat exchanger operating at Henkel Corporation's plant in Kankakee, IL, has enabled the plant to save $400,000 in energy costs within the first 22 months of operation, recouping the initial capital investment for the unit within that time frame. The heat exchanger enables the plant to accomplish what historically was considered taboo - to cool boiler stack gas down to 130/sup 0/F, below the dew point, and thus recover both sensible and latent heat from the gas. Traditionally, moisture could not be squeezed out of stack gas below the recommended temperature of 250/sup 0/F because the stack gas close to the heat exchanger tubes would approach the dew point, condense and attack metal surfaces. The condensing type heat exchanger can withstand corrosive conditions, however, because all wetted surfaces on the flue side of the shell and copper-nickel tube design are protected with an extruded Teflon fluorocarbon resin covering (not coating). The waste heat recovery system was installed over a two-month period in 1985. Performance has been above expectations with greater energy savings than originally projected. The amount of operator attention required is minimal.

  13. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2001-04-17

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  14. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David Gordon

    2002-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  15. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, David G.

    1993-01-01

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices.

  16. Heat exchanger containing a component capable of discontinuous movement

    DOEpatents

    Wilson, D.G.

    1993-11-09

    Regenerative heat exchangers are described for transferring heat between hot and cold fluids. The heat exchangers have seal-leakage rates significantly less than those of conventional regenerative heat exchangers because the matrix is discontinuously moved and is releasably sealed while in a stationary position. Both rotary and modular heat exchangers are described. Also described are methods for transferring heat between a hot and cold fluid using the discontinuous movement of matrices. 11 figures.

  17. A Ceramic Heat Exchanger for Solar Receivers

    NASA Technical Reports Server (NTRS)

    Robertson Jr., C.; Stacy, L.

    1985-01-01

    Design intended for high-temperature service. Proposed ceramic-tube and header heat exchangers used for solar-concentrating collector operating in 25- to 150-KW power range at temperatures between 2,000 degrees and 3,000 degrees F (1,095 degrees and 1,650 degrees C).

  18. Alloy Selection for High Temperature Heat Exchangers

    SciTech Connect

    Pint, Bruce A; Keiser, James R

    2006-01-01

    The long-term oxidation resistance of various commercial alloys is being evaluated for industrial heat exchangers intended to operate at 900-1100 C. At higher temperatures, many chromia-forming alloys have limited lifetime due to high rates of metal consumption and alumina-forming alloys are being considered.

  19. Low heat transfer oxidizer heat exchanger design and analysis

    NASA Technical Reports Server (NTRS)

    Kanic, P. G.; Kmiec, T. D.; Peckham, R. J.

    1987-01-01

    The RL10-IIB engine, a derivative of the RLIO, is capable of multi-mode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2 percent of full thrust, and pumped idle (PI), which is 10 percent of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for log-g deployment. Stable combustion of the RL10-IIB engine at THI and PI thrust levels can be accomplished by providing gaseous oxygen at the propellant injector. Using gaseous hydrogen from the thrust chamber jacket as an energy source, a heat exchanger can be used to vaporize liquid oxygen without creating flow instability. This report summarizes the design and analysis of a United Aircraft Products (UAP) low-rate heat transfer heat exchanger concept for the RL10-IIB rocket engine. The design represents a second iteration of the RL10-IIB heat exchanger investigation program. The design and analysis of the first heat exchanger effort is presented in more detail in NASA CR-174857. Testing of the previous design is detailed in NASA CR-179487.

  20. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    SciTech Connect

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimum combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.

  1. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    SciTech Connect

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimum combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.

  2. Comparative analysis of compact heat exchangers for application as the intermediate heat exchanger for advanced nuclear reactors

    DOE PAGESBeta

    Bartel, N.; Chen, M.; Utgikar, V. P.; Sun, X.; Kim, I. -H.; Christensen, R.; Sabharwall, P.

    2015-04-04

    A comparative evaluation of alternative compact heat exchanger designs for use as the intermediate heat exchanger in advanced nuclear reactor systems is presented in this article. Candidate heat exchangers investigated included the Printed circuit heat exchanger (PCHE) and offset strip-fin heat exchanger (OSFHE). Both these heat exchangers offer high surface area to volume ratio (a measure of compactness [m2/m3]), high thermal effectiveness, and overall low pressure drop. Helium–helium heat exchanger designs for different heat exchanger types were developed for a 600 MW thermal advanced nuclear reactor. The wavy channel PCHE with a 15° pitch angle was found to offer optimummore » combination of heat transfer coefficient, compactness and pressure drop as compared to other alternatives. The principles of the comparative analysis presented here will be useful for heat exchanger evaluations in other applications as well.« less

  3. Heat Exchanger Design in Combined Cycle Engines

    NASA Astrophysics Data System (ADS)

    Webber, H.; Feast, S.; Bond, A.

    Combined cycle engines employing both pre-cooled air-breathing and rocket modes of operation are the most promising propulsion system for achieving single stage to orbit vehicles. The air-breathing phase is purely for augmentation of the mission velocity required in the rocket phase and as such must be mass effective, re-using the components of the rocket cycle, whilst achieving adequate specific impulse. This paper explains how the unique demands placed on the air-breathing cycle results in the need for sophisticated thermodynamics and the use of a series of different heat exchangers to enable precooling and high pressure ratio compression of the air for delivery to the rocket combustion chambers. These major heat exchanger roles are; extracting heat from incoming air in the precooler, topping up cycle flow temperatures to maintain constant turbine operating conditions and extracting rejected heat from the power cycle via regenerator loops for thermal capacity matching. The design solutions of these heat exchangers are discussed.

  4. Development and experimental evaluation of a thermography measurement system for real-time monitoring of comfort and heat rate exchange in the built environment

    NASA Astrophysics Data System (ADS)

    Revel, G. M.; Sabbatini, E.; Arnesano, M.

    2012-03-01

    A measurement system based on infrared (IR) thermovision technique (ITT) is developed for real-time estimation of room thermal variations and comfort conditions in office-type environment as a part of a feasibility study in the EU FP7 project ‘INTUBE’. An IR camera installed on the ceiling allows thermal image acquisition and post-processing is performed to derive mean surface temperatures, number of occupants and presence of other heat sources (e.g. computer) through detecting algorithms. A lumped parameter model of the room, developed in the Matlab/Simulink environment, receives as input the information extracted from image processing to compute room exchanged heat rate, air temperature and thermal comfort (PMV). The aim is to provide in real time the room thermal balance and comfort information for energy-saving purposes in an improved way with respect to traditional thermostats. Instantaneous information can be displayed for the users or eventually used for automatic HVAC control. The system is based on custom adaptation of a surveillance low-cost IR system with dedicated radiometric calibration. Experimental results show average absolute discrepancies in the order of 0.4 °C between calculated and measured air temperature during a time period of a day. A sensitivity analysis is performed in order to identify main uncertainty sources.

  5. Brayton heat exchange unit development program

    NASA Technical Reports Server (NTRS)

    Morse, C. J.; Richard, C. E.; Duncan, J. D.

    1971-01-01

    A Brayton Heat Exchanger Unit (BHXU), consisting of a recuperator, a heat sink heat exchanger and a gas ducting system, was designed, fabricated, and tested. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement. Evaluation testing was conducted from which it is estimated that near-design performance can be expected with the use of He-Xe as the working fluid.

  6. Predicting particle deposition on HVAC heat exchangers

    NASA Astrophysics Data System (ADS)

    Siegel, Jeffrey A.; Nazaroff, William W.

    Particles in indoor environments may deposit on the surfaces of heat exchangers that are used in heating, ventilation and air conditioning (HVAC) systems. Such deposits can lead to performance degradation and indoor air quality problems. We present a model of fin-and-tube heat-exchanger fouling that deterministically simulates particle impaction, gravitational settling, and Brownian diffusion and uses a Monte Carlo simulation to account for impaction due to air turbulence. The model predicts that <2% of submicron particles will deposit on heat exchangers with air flows and fin spacings that are typical of HVAC systems. For supermicron particles, deposition increases with particle size. The dominant deposition mechanism for 1-10 μm particles is impaction on fin edges. Gravitational settling, impaction, and air turbulence contribute to deposition for particles larger than 10 μm. Gravitational settling is the dominant deposition mechanism for lower air velocities, and impaction on refrigerant tubes is dominant for higher velocities. We measured deposition fractions for 1-16 μm particles at three characteristic air velocities. On average, the measured results show more deposition than the model predicts for an air speed of 1.5 m s -1. The amount that the model underpredicts the measured data increases at higher velocities and especially for larger particles, although the model shows good qualitative agreement with the measured deposition fractions. Discontinuities in the heat-exchanger fins are hypothesized to be responsible for the increase in measured deposition. The model and experiments reported here are for isothermal conditions and do not address the potentially important effects of heat transfer and water phase change on deposition.

  7. [Heat exchanges and thermoregulation in the neonate].

    PubMed

    Tourneux, P; Libert, J-P; Ghyselen, L; Léké, A; Delanaud, S; Dégrugilliers, L; Bach, V

    2009-07-01

    The newborn's energy expenditure is used in order of priority for: (i) basic metabolism; (ii) body temperature regulation and (iii) body growth. Thermal regulation is an important part of energy expenditure, especially for low birth-weight infants or preterm newborns. The heat exchanges with the environment are greater in the infant than in the adult, explaining the increased risk of body hypo- or hyperthermia. The newborn infant is a homeotherm, but over a long period of time, he cannot maintain the thermal processes. Further developments are expected to improve the infant's thermal environment, with assessment of the various heat exchange mechanisms by conduction, convection, radiation and evaporation. The quantification of the respective parts of these exchanges would improve nursing care through clinical procedures or equipment used to ensure the control of the optimal thermohygrometric conditions in incubators, especially when the likelihood of excessive body cooling is high. The present review focuses on the various body heat exchange mechanisms, the thermoregulation processes of the newborn, and their implications in clinical usage and limitations in the neonatal intensive care unit. PMID:19410440

  8. Study on heat transfer of heat exchangers in the Stirling engine - Performance of heat exchangers in the test Stirling engine

    NASA Astrophysics Data System (ADS)

    Kanzaka, Mitsuo; Iwabuchi, Makio

    1992-11-01

    The heat transfer performance of the actual heat exchangers obtained from the experimental results of the test Stirling engine is presented. The heater for the test engine has 120 heat transfer tubes that consist of a bare-tube part and a fin-tube part. These tubes are located around the combustion chamber and heated by the combustion gas. The cooler is the shell-and-tube-type heat exchanger and is chilled by water. It is shown that the experimental results of heat transfer performance of the heater and cooler of the test Stirling engine are in good agreement with the results calculated by the correlation proposed in our previous heat transfer study under the periodically reversing flow condition. Our correlation is thus confirmed to be applicable to the evaluation of the heat transfer coefficient and the thermal design of the heat exchangers in the Stirling engine.

  9. Preliminary SP-100/Stirling heat exchanger designs

    NASA Technical Reports Server (NTRS)

    Schmitz, Paul; Tower, Leonard; Dawson, Ronald; Blue, Brian; Dunn, Pat

    1993-01-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor primary lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC's are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems.

  10. Advanced Heat Exchangers Program Review Meeting

    NASA Astrophysics Data System (ADS)

    1990-07-01

    On a semiannual basis a review meeting of the U.S. Department of Energy's Advanced Heat Exchangers Program is held with the objective of reviewing ongoing and recently completed project activities. During the meeting, personnel from industrial contractors and national laboratories who have been funded to develop advanced heat exchanger technology by the U.S. Department of Energy, Office of Industrial Programs present technical aspects of their projects. The projects generally deal with mid to high temperature waste heat recuperation and other subject areas of heat exchange. Each presentation is followed by a discussion period during which the presenters field questions from the meeting attendees. This report documents the most recent meeting, held October 11 to 12, 1989. It is composed primarily of a series of short sections addressing the individual projects. Each section includes presentation slides of the project and a summary of questions and answers that followed. An appendix of meeting attendees is also included. Individual projects have been processed separately for the data bases.

  11. Preliminary SP-100/Stirling heat exchanger designs

    SciTech Connect

    Schmitz, P.; Tower, L.; Dawson, R.; Blue, B.; Dunn, P.

    1994-09-01

    Analytic modeling of several heat exchanger concepts to couple the SP-100 nuclear reactor lithium loop and the Space Stirling Power Convertor (SSPC) was performed. Four 25 kWe SSPC`s are used to produce the required 100 kW of electrical power. This design work focused on the interface between a single SSPC and the primary lithium loop. Manifolding to separate and collect the four channel flow was not modeled. This work modeled two separate types of heat exchanger interfaces (conductive coupling and radiative coupling) to explore their relative advantages and disadvantages. The minimum mass design of the conductively coupled concepts was 18 kg or 0.73 kg/kWe for a single 25 kWe convertor. The minimum mass radiatively coupled concept was 41 kg or 1.64 kg/kWe. The direct conduction heat exchanger provides a lighter weight system because of its ability to operate the Stirling convertor evaporator at higher heat fluxes than those attainable by the radiatively coupled systems. Additionally the conductively coupled concepts had relatively small volumes and provide potentially simpler assembly. Their disadvantages were the tight tolerances and material joining problems associated with this refractory to superalloy interface. The advantages of the radiatively coupled designs were the minimal material interface problems.

  12. Triple loop heat exchanger for an absorption refrigeration system

    DOEpatents

    Reimann, Robert C.

    1984-01-01

    A triple loop heat exchanger for an absorption refrigeration system is disclosed. The triple loop heat exchanger comprises portions of a strong solution line for conducting relatively hot, strong solution from a generator to a solution heat exchanger of the absorption refrigeration system, conduit means for conducting relatively cool, weak solution from the solution heat exchanger to the generator, and a bypass system for conducting strong solution from the generator around the strong solution line and around the solution heat exchanger to an absorber of the refrigeration system when strong solution builds up in the generator to an undesirable level. The strong solution line and the conduit means are in heat exchange relationship with each other in the triple loop heat exchanger so that, during normal operation of the refrigeration system, heat is exchanged between the relatively hot, strong solution flowing through the strong solution line and the relatively cool, weak solution flowing through the conduit means. Also, the strong solution line and the bypass system are in heat exchange relationship in the triple loop heat exchanger so that if the normal flow path of relatively hot, strong solution flowing from the generator to an absorber is blocked, then this relatively, hot strong solution which will then be flowing through the bypass system in the triple loop heat exchanger, is brought into heat exchange relationship with any strong solution which may have solidified in the strong solution line in the triple loop heat exchanger to thereby aid in desolidifying any such solidified strong solution.

  13. Multi-Purpose Logistics Module (MPLM) Cargo Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Zampiceni, John J.; Harper, Lon T.

    2002-01-01

    This paper describes the New Shuttle Orbiter's Multi- Purpose Logistics Modulo (MPLM) Cargo Heat Exchanger (HX) and associated MPLM cooling system. This paper presents Heat Exchanger (HX) design and performance characteristics of the system.

  14. Plating Patches On Heat-Exchanger Jackets

    NASA Technical Reports Server (NTRS)

    Loureiro, Henry; Kubik, Frank

    1989-01-01

    Permanent repairs made without welding. Technique used to repair nickel-alloy nozzle jacket of Space Shuttle main engine. Applicable to other metal heat-exchanger jackets with similar configurations. Does not require welding, brazing, soldering, or other operations involving high temperatures and consequent damage to surrounding areas. Portion of jacket around damaged area removed by grinding and polishing out to edges adjacent to tube/jacket braze bonds. Spaces between tubes filled with wax preventing contamination of spaces during subsequent plating.

  15. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  16. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 11 2011-07-01 2011-07-01 false Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  17. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Heat exchange systems provisions. 63... Standards for Hazardous Air Pollutant Emissions: Group IV Polymers and Resins § 63.1328 Heat exchange... of this subpart. (h) The compliance date for heat exchange systems subject to the provisions of...

  18. 40 CFR 63.1328 - Heat exchange systems provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchange systems provisions. 63... Heat exchange systems provisions. (a) Except as specified in paragraph (b) of this section, each owner... § 63.1335(e)(6), for the purposes of this subpart. (h) The compliance date for heat exchange...

  19. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia, and... cooling provisions wherever it is subject to contact with exhaust gases. (b) Each heat exchanger used for... 14 Aeronautics and Space 1 2010-01-01 2010-01-01 false Exhaust heat exchangers. 23.1125 Section...

  20. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia, and... cooling provisions wherever it is subject to contact with exhaust gases. (b) Each heat exchanger used for... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Exhaust heat exchangers. 23.1125 Section...

  1. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia, and... cooling provisions wherever it is subject to contact with exhaust gases. (b) Each heat exchanger used for... 14 Aeronautics and Space 1 2012-01-01 2012-01-01 false Exhaust heat exchangers. 23.1125 Section...

  2. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...) Each exhaust heat exchanger must be constructed and installed to withstand the vibration, inertia, and... cooling provisions wherever it is subject to contact with exhaust gases. (b) Each heat exchanger used for... 14 Aeronautics and Space 1 2011-01-01 2011-01-01 false Exhaust heat exchangers. 23.1125 Section...

  3. Heat-Exchanger Computational Procedure For Temperature-Dependent Fouling

    NASA Technical Reports Server (NTRS)

    Chiappetta, L.; Szetela, E.

    1985-01-01

    Computer program predicts heat-exchanger performance under variety of conditions. Program provides rapid means of calculating distribution of fluid and wall temperatures, fuel deposit formation, and pressure losses at various locations in heat exchanger. Developed for use with heat exchanger that vaporizes fuel prior to fuel ignition; other applications possible.

  4. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  5. OXIDE DISPERSION-STRENGTHENED HEAT EXCHANGER TUBING

    SciTech Connect

    Harper, Mark A.

    2001-11-06

    Oxide dispersion strengthened (ODS) alloys (e.g. the INCOLOY{reg_sign} MA956 alloy) are known for their excellent high temperature properties and are prime candidate materials for the construction of very high temperature heat exchangers that will be used in Vision 21 power plants. The main limitation of these materials is their poor weldability. Commercially available ODS tubing also tends to exhibit relatively poor circumferential creep strength due to current processing practices resulting in a fine grain size in the transverse direction. Thus far, these two characteristics of the ODS tubing have restricted its use to mostly non-pressure containing applications. The objectives of this program are to develop: (a) an MA956 tube with sufficient circumferential creep strength for long term use as heat exchanger tubing for very high temperatures; (b) a welding technique(s) for producing adequate joints between an MA956 tube and an MA956 tube, and an MA956 tube and an INCONEL 601 tube; (c) the bending strain limits, below which recrystallization will not occur in a MA956 tube during normal operation; and (d) the high temperature corrosion limits for the MA956 alloy with respect to working-fluid side and fireside environments. Also, this program seeks to generate data for use by heat exchanger designers and the ASME Boiler and Pressure Vessel Code, and perform an analysis of the mechanical property, tube bending, and corrosion data in order to determine the implications on the design of a very high temperature heat exchanger (T>1093 C/2000 F). After one year, work is currently being conducted on increasing the circumferential strength of a MA956 tube, developing joining techniques for this material, determining the tube bending strain limits, and establishing the high temperature corrosion parameters for the MA956 alloy in environments expected to be present in Vision 21 power plants. Work in these areas will is continuing into the next fiscal year, with success anticipated to produce innovative developments that will allow the reliable use of ODS alloys for heat exchanger tubing, as well as a variety of applications previously not possible with metallic materials.

  6. Graphite Foam Heat Exchangers for Thermal Management

    SciTech Connect

    Klett, J.W.

    2004-06-07

    Improved thermal management is needed to increase the power density of electronic and more effectively cool electronic enclosures that are envisioned in future aircraft, spacecraft and surface ships. Typically, heat exchanger cores must increase in size to more effectively dissipate increased heat loads, this would be impossible in many cases, thus improved heat exchanger cores will be required. In this Phase I investigation, MRi aimed to demonstrate improved thermal management using graphite foam (Gr-foam) core heat exchangers. The proposed design was to combine Gr-foams from POCO with MRi's innovative low temperature, active metal joining process (S-Bond{trademark}) to bond Gr-foam to aluminum, copper and aluminum/SiC composite faceplates. The results were very favorable, so a Phase II SBIR with the MDA was initiated. This had primarily 5 tasks: (1) bonding, (2) thermal modeling, (3) cooling chip scale packages, (4) evaporative cooling techniques and (5) IGBT cold plate development. The bonding tests showed that the ''reflow'' technique with S-Bond{reg_sign}-220 resulted in the best and most consistent bond. Then, thermal modeling was used to design different chip scale packages and IGBT cold plates. These designs were used to fabricate many finned graphite foam heat sinks specifically for two standard type IC packages, the 423 and 478 pin chips. These results demonstrated several advantages with the foam. First, the heat sinks with the foam were lighter than the copper/aluminum sinks used as standards. The sinks for the 423 design made from foam were not as good as the standard sinks. However, the sinks made from foam for the 478 pin chips were better than the standard heat sinks used today. However, this improvement was marginal (in the 10-20% better regime). However, another important note was that the epoxy bonding technique resulted in heat sinks with similar results as that with the S-bond{reg_sign}, slightly worse than the S-bond{reg_sign}, but still better than the standard heat sinks. Next, work with evaporative cooling techniques, such as heat pipes, demonstrated some unique behavior with the foam that is not seen with standard wick materials. This was that as the thickness of the foam increased, the performance got better, where with standard wick materials, as the thickness increases, the performance decreases. This is yet to be completely explained. Last, the designs from the thermal model were used to fabricate a series of cold plates with the graphite foam and compare them to similar designs using high performance folded fin aluminum sinks (considered standard in the industry). It was shown that by corrugating the foam parallel to fluid flow, the pressure drop can be reduced significantly while maintaining the same heat transfer as that in the folded fin heat sink. In fact, the results show that the graphite foam heat sink can utilized 5% the pumping power as that required with the folded fin aluminum heat sink, yet remove the same amount of heat.

  7. Liquid-metal heat transfer in a cocurrent- flow, double-pipe heat exchanger is investigated

    NASA Technical Reports Server (NTRS)

    Merriam, R. L.

    1969-01-01

    Analysis of liquid-metal heat transfer in cocurrent-flow, double-pipe heat exchangers shows that heat-transfer coefficients depend upon the operating conditions of the heat exchanger and that use of the customary design equation to predict heat-exchanger performance leads to significant errors.

  8. Preliminary design package for maxi-therm heat exchanger module

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Heat exchangers were developed for use in a solar heating and cooling system installed in a single family dwelling. Each of the three exchangers consisted of a heating and cooling module and a submersed electric water heating element. Information necessary to evaluate the preliminary design of the heat exchanger is presented in terms of the development and verification plans, performance specifications, installation and maintenance, and hazard analysis.

  9. Microchannel Heat Exchangers with Carbon Dioxide

    SciTech Connect

    Zhao, Y.; Ohadi, M.M.; Radermacher, R.

    2001-09-15

    The objective of the present study was to determine the performance of CO{sub 2} microchannel evaporators and gas coolers in operational conditions representing those of residential heat pumps. A set of breadboard prototype microchannel evaporators and gas coolers was developed and tested. The refrigerant in the heat exchangers followed a counter cross-flow path with respect to the airflow direction. The test conditions corresponded to the typical operating conditions of residential heat pumps. In addition, a second set of commercial microchannel evaporators and gas coolers was tested for a less comprehensive range of operating conditions. The test results were reduced and a comprehensive data analysis, including comparison with the previous studies in this field, was performed. Capacity and pressure drop of the evaporator and gas cooler for the range of parameters studied were analyzed and are documented in this report. A gas cooler performance prediction model based on non-dimensional parameters was also developed and results are discussed as well. In addition, in the present study, experiments were conducted to evaluate capacities and pressure drops for sub-critical CO{sub 2} flow boiling and transcritical CO{sub 2} gas cooling in microchannel heat exchangers. An extensive review of the literature failed to indicate any previous systematic study in this area, suggesting a lack of fundamental understanding of the phenomena and a lack of comprehensive data that would quantify the performance potential of CO{sub 2} microchannel heat exchangers for the application at hand. All experimental tests were successfully conducted with an energy balance within {+-}3%. The only exceptions to this were experiments at very low saturation temperatures (-23 C), where energy balances were as high as 10%. In the case of evaporators, it was found that a lower saturation temperature (especially when moisture condensation occurs) improves the overall heat transfer coefficient significantly. However, under such conditions, air side pressure drop also increases when moisture condensation occurs. An increase in airflow rate also increases the overall heat transfer coefficient. Air side pressure drop mainly depends on airflow rate. For the gas cooler, a significant portion of the heat transfer occurred in the first heat exchanger module on the refrigerant inlet side. The temperature and pressure of CO{sub 2} significantly affect the heat transfer and fluid flow characteristics due to some important properties (such as specific heat, density, and viscosity). In the transcritical region, performance of CO{sub 2} strongly depends on the operating temperature and pressure. Semi-empirical models were developed for predictions of CO{sub 2} evaporator and gas cooler system capacities. The evaporator model introduced two new factors to account for the effects of air-side moisture condensate and refrigerant outlet superheat. The model agreed with the experimental results within {+-}13%. The gas cooler model, based on non-dimensional parameters, successfully predicted the experimental results within {+-}20%. Recommendations for future work on this project include redesigning headers and/or introducing flow mixers to avoid flow mal-distribution problems, devising new defrosting techniques, and improving numerical models. These recommendations are described in more detail at the end of this report.

  10. Comparison of different kinds of compact crossflow heat exchangers

    NASA Astrophysics Data System (ADS)

    Siemens, Werner

    1988-03-01

    A computer program for the calculation of compact heat exchangers for gas turbines was developed. The most important coefficients, pressure drops, and effectiveness of different kinds of exchangers were calculated as a function of Mach number, the dimensions of the exchanger, and the compactness. From the aerothermodynamic point of view, the plate exchanger is best, closely followed by the lancet heat exchanger. The ribs of the plate version have no significant effect on the characteristics, but are required for stiffness and uniform channel height. The tube heat exchanger can only compete as far as the transferable heat is concerned.

  11. Comparison of different kinds of compact cross flow heat exchangers

    NASA Astrophysics Data System (ADS)

    Siemens, Werner

    1986-09-01

    A computer program for the calculation of compact heat exchangers for gas turbines was developed. The most important coefficients, pressure drops, and effectiveness of different kinds of exchangers were calculated as a function of Mach number, the dimensions of the exchanger, and the compactness. From the aerothermodynamic point of view, the plate exchanger is best, closely followed by the lancet heat exchanger. The ribs of the plate version have no significant effect on the characteristics, but are required for stiffness and uniform channel height. The tube heat exchanger can only compete as far as the transferable heat is concerned.

  12. Technology Solutions Case Study: Foundation Heat Exchanger, Oak Ridge, Tennessee

    SciTech Connect

    2014-03-01

    The foundation heat exchanger, developed by Oak Ridge National Laboratory, is a new concept for a cost-effective horizontal ground heat exchanger that can be connected to water-to-water or water-to-air heat pump systems for space conditioning as well as domestic water heating.

  13. On line mechanical cleaning of heat exchangers

    SciTech Connect

    Stegelman, A.F.; Renfftlen, R.

    1983-01-01

    Discusses experiences with on line, continuous, mechanical cleaning of heat exchangers in a cat cracker and comparisons with other cleaning methods. Heat exchangers, including surface condensers, can be severely affected by waterside fouling and the insulating effect of the laminar layer of stagnant water next to the tube wall. Waterside fouling, which includes mineral scale, biofouling, silt and corrosion products, accounts for 33% of the total heat resistance. Waterside film of stagnant water accounts for 39%. Describes an on line continuous mechanical cleaning system utilizing specially engineered sponge rubber balls which are cycled through the condenser tubes in the cooling water. Presents graphs of calorimetric test comparison of mechanical and chemical cleaning; steam rate vs. condenser pressure; condenser pressure for air blower turbine before and after cleaning system installation; and calorimetric test of sponge-ball cleaning. Charge rate of cat crackers depends on the regenerator air delivered by a 10,000 hp air blower driven by a steam turbine operating on 720F steam at 400 psi. Key to turbine performance lies in maintaining design condenser vacuum.

  14. Deposition of dairy protein-containing fluids on heat exchange surfaces.

    PubMed

    Rakes, P A; Swartzel, K R; Jones, V A

    1986-12-01

    The deposition behavior of milk and dairy protein model systems under turbulent flow conditions (Re > 66,700) was observed in the heating sections of a tubular ultra-high temperature processing unit. This phenomenon was monitored via thermal resistance of the deposit in four segments in each of two shell-and-tube heat exchangers. Model systems were comprised of mixtures of sodium caseinate, whey proteins, salts, lactose, and fat. Fouling rates varied with type of milk protein, heater wall temperature, and location in the heat exchangers. The relationship between deposition rate in the heat exchanger and protein denaturation kinetics was also examined. PMID:20568219

  15. A heat exchanger computational procedure for temperature-dependent fouling

    NASA Technical Reports Server (NTRS)

    Chiappetta, L. M.; Szetela, E. J.

    1981-01-01

    A novel heat exchanger computational procedure is described which provides a means of rapidly calculating the distributions of fluid and wall temperatures, deposit formation, and pressure loss at various points in a heat exchanger. The procedure is unique in that it is capable of treating wide variations in heat exchanger geometry without recourse to restrictive assumptions concerning heat exchanger type (e.g., co-flow, counterflow, cross flow devices, etc.). The analysis has been used extensively to predict the performance of cross-counterflow heat exchangers in which one fluid behaves as a perfect gas (e.g., air) while the other fluid is assumed to be a distillate fuel. The model has been extended to include the effects on heat exchanger performance of time varying inflow conditions. Heat exchanger performance degradation due to deposit formation with time can be simulated, making this procedure useful in predicting the effects of temperature-dependent fouling.

  16. Turbulent heat exchanger {Delta}T and {Delta}P

    SciTech Connect

    Steinmeyer, D.

    1996-12-31

    Optimum pressure drop ({Delta}P) and temperature difference ({Delta}T) in turbulent flow heat exchangers are presented in three frameworks: as quantitatively defined by fluid properties, the value of energy and the cost of heat exchange surface (with a little help from a relationship between [power/mass] and heat transfer); as the energy cost for heat recovery (with the {Delta}T cost being about equal to the heat exchanger cost and the {Delta}P cost being about 1/3 as great); and as the second law lost work inherent in heat exchange (with the {Delta}T loss being {approximately}3 times the {Delta}T loss).

  17. Acoustic resonance in heat exchanger tube bundles

    SciTech Connect

    Blevins, R.D. )

    1994-02-01

    A series of experiments has been made on aeroacoustic tones produced by flow over tubes in a duct. The sound is characterized by the onset of a loud and persistent acoustic resonance. The acoustic resonance occurs at the frequency of the acoustic modes. The magnitude and extent of the resonance are functions of tube pattern and tube pitch. The sound levels increase in proportion with Mach number, dynamic head and pressure drop. A design procedure for predicting the magnitude of the sound within the tube array is presented. Methods of resonance avoidance are illustrated. An example is made for a large petrochemical heat exchanger.

  18. DESIGN OF A COMPACT HEAT EXCHANGER FOR HEAT RECUPERATION FROM A HIGH TEMPERATURE ELECTROLYSIS SYSTEM

    SciTech Connect

    G. K. Housley; J.E. O'Brien; G.L. Hawkes

    2008-11-01

    Design details of a compact heat exchanger and supporting hardware for heat recuperation in a high-temperature electrolysis application are presented. The recuperative heat exchanger uses a vacuum-brazed plate-fin design and operates between 300 and 800°C. It includes corrugated inserts for enhancement of heat transfer coefficients and extended heat transfer surface area. Two recuperative heat exchangers are required per each four-stack electrolysis module. The heat exchangers are mated to a base manifold unit that distributes the inlet and outlet flows to and from the four electrolysis stacks. Results of heat exchanger design calculations and assembly details are also presented.

  19. Microbial fouling control in heat exchangers

    SciTech Connect

    McCoy, W.F.

    1991-11-01

    Biofilm formation in turbulent flow has been studied a great deal during the last 15 years. Such studies have provided the basis for further experiments designed to test the efficacy of industrial antimicrobials against biofilms in laboratory models and in actual real-world industrial water-treatment programs. Biofilm microbiology is relevant from the industrial perspective because adherent populations of microorganisms often cause an economic impact on industrial processes. For example, it is the adherent population of microorganisms in cooling-water systems that can eventually contribute to significant heat transfer and fluid frictional resistances. The microbiology of biofilms in heat exchangers can be related to the performance of industrial antimicrobials. The development of fouling biofilms and methods to quantitatively observe the effect of biofouling control agents are discussed in this paper.

  20. Aerodynamics of heat exchangers for high-altitude aircraft

    NASA Technical Reports Server (NTRS)

    Drela, Mark

    1996-01-01

    Reduction of convective beat transfer with altitude dictates unusually large beat exchangers for piston- engined high-altitude aircraft The relatively large aircraft drag fraction associated with cooling at high altitudes makes the efficient design of the entire heat exchanger installation an essential part of the aircraft's aerodynamic design. The parameters that directly influence cooling drag are developed in the context of high-altitude flight Candidate wing airfoils that incorporate heat exchangers are examined. Such integrated wing-airfoil/heat-exchanger installations appear to be attractive alternatives to isolated heat.exchanger installations. Examples are drawn from integrated installations on existing or planned high-altitude aircraft.

  1. Condensate removal device for heat exchanger

    NASA Technical Reports Server (NTRS)

    Trusch, R. B.; Oconnor, E. W. (Inventor)

    1975-01-01

    A set of perforated tubes disposed at the gas output side of a heat exchanger, in a position not to affect the rate of flow of the air or other gas is described. The tubes are connected to a common manifold which is connected to a sucking device. Where it is necessary to conserve and recirculate the air sucked through the tubes, the output of the manifold is run through a separator to remove the condensate from the gas. The perforations in the slurper tubes are small, lying in the range of 0.010 inch to 0.100 inch. The tubes are disposed in contact with the surfaces of the heat exchanger on which the condensate is precipitated, whether fins or plates, so that the water may be directed to the tube openings by means of surface effects, together with the assistance of the air flow. Only about 5 percent of the air output need be thus diverted, and it effectively removes virtually all of the condensate.

  2. Thermographic analysis of flow distribution in compact heat exchangers for a Formula 1 car

    NASA Astrophysics Data System (ADS)

    Caffagni, E.; Levoni, P.; Piraccini, M.; Muscio, A.; Corticelli, M. A.; Barozzi, G. S.

    2007-01-01

    A non-intrusive approach is investigated to calculate the internal flow distribution in heat exchangers. In particular, the liquid flow rate can be determined in each tube of an air-liquid finned-tube heat exchanger. A purposely designed test bench impresses a sudden change of temperature of the liquid flowing through the heat exchanger. The thermal transient that follows is monitored by a thermographic camera. This measures the rise of surface temperature along each tube. The temperature evolution pattern is then correlated to the flow rate in the tube by simple mathematical processing. The heat exchanger is tested in still air. Modification is not required. The approach is tested on heat exchangers for a F1 race car, with encouraging results.

  3. Diffusion-Welded Microchannel Heat Exchanger for Industrial Processes

    SciTech Connect

    Piyush Sabharwall; Denis E. Clark; Michael V. Glazoff; Michael G. McKellar; Ronald E. Mizia

    2013-03-01

    The goal of next generation reactors is to increase energy ef?ciency in the production of electricity and provide high-temperature heat for industrial processes. The ef?cient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process. The need for ef?ciency, compactness, and safety challenge the boundaries of existing heat exchanger technology. Various studies have been performed in attempts to update the secondary heat exchanger that is downstream of the primary heat exchanger, mostly because its performance is strongly tied to the ability to employ more ef?cient industrial processes. Modern compact heat exchangers can provide high compactness, a measure of the ratio of surface area-to-volume of a heat exchange. The microchannel heat exchanger studied here is a plate-type, robust heat exchanger that combines compactness, low pressure drop, high effectiveness, and the ability to operate with a very large pressure differential between hot and cold sides. The plates are etched and thereafter joined by diffusion welding, resulting in extremely strong all-metal heat exchanger cores. After bonding, any number of core blocks can be welded together to provide the required ?ow capacity. This study explores the microchannel heat exchanger and draws conclusions about diffusion welding/bonding for joining heat exchanger plates, with both experimental and computational modeling, along with existing challenges and gaps. Also, presented is a thermal design method for determining overall design speci?cations for a microchannel printed circuit heat exchanger for both supercritical (24 MPa) and subcritical (17 MPa) Rankine power cycles.

  4. A Project to Design and Build Compact Heat Exchangers

    ERIC Educational Resources Information Center

    Davis, Richard A.

    2005-01-01

    Students designed and manufactured compact, shell-and-tube heat exchangers in a project-based learning exercise integrated with our heat transfer course. The heat exchangers were constructed from common building materials available at home improvement centers. The cost of materials for a device was less than $20. The project gave students…

  5. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ...) When the HON heat exchange system requirements in § 63.104 refer to Table 4 of 40 CFR part 63, subpart... 40 Protection of Environment 11 2011-07-01 2011-07-01 false Heat exchanger provisions. 63.1435... Standards for Hazardous Air Pollutant Emissions for Polyether Polyols Production § 63.1435 Heat...

  6. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ...) When the HON heat exchange system requirements in § 63.104 refer to Table 4 of 40 CFR part 63, subpart... 40 Protection of Environment 11 2010-07-01 2010-07-01 true Heat exchanger provisions. 63.1435... Standards for Hazardous Air Pollutant Emissions for Polyether Polyols Production § 63.1435 Heat...

  7. Heat exchanger development at Reaction Engines Ltd.

    NASA Astrophysics Data System (ADS)

    Varvill, Richard

    2010-05-01

    The SABRE engine for SKYLON has a sophisticated thermodynamic cycle with heat transfer between the fluid streams. The intake airflow is cooled in an efficient counterflow precooler, consisting of many thousand small bore thin wall tubes. Precooler manufacturing technology has been under investigation at REL for a number of years with the result that flightweight matrix modules can now be produced. A major difficulty with cooling the airflow to sub-zero temperatures at low altitude is the problem of frost formation. Frost control technology has been developed which enables steady state operation. The helium loop requires a top cycle heat exchanger (HX3) to deliver a constant inlet temperature to the main turbine. This is constructed in silicon carbide and the feasibility of manufacturing various matrix geometries has been investigated along with suitable joining techniques. A demonstration precooler will be made to run in front of a Viper jet engine at REL's B9 test facility in 2011. This precooler will incorporate full frost control and be built from full size SABRE engine modules. The facility will incorporate a high pressure helium loop that rejects the absorbed heat to a bath of liquid nitrogen.

  8. Heat extraction from salinity-gradient solar ponds using heat pipe heat exchangers

    SciTech Connect

    Tundee, Sura; Terdtoon, Pradit; Sakulchangsatjatai, Phrut; Singh, Randeep; Akbarzadeh, Aliakbar

    2010-09-15

    This paper presents the results of experimental and theoretical analysis on the heat extraction process from solar pond by using the heat pipe heat exchanger. In order to conduct research work, a small scale experimental solar pond with an area of 7.0 m{sup 2} and a depth of 1.5 m was built at Khon Kaen in North-Eastern Thailand (16 27'N102 E). Heat was successfully extracted from the lower convective zone (LCZ) of the solar pond by using a heat pipe heat exchanger made from 60 copper tubes with 21 mm inside diameter and 22 mm outside diameter. The length of the evaporator and condenser section was 800 mm and 200 mm respectively. R134a was used as the heat transfer fluid in the experiment. The theoretical model was formulated for the solar pond heat extraction on the basis of the energy conservation equations and by using the solar radiation data for the above location. Numerical methods were used to solve the modeling equations. In the analysis, the performance of heat exchanger is investigated by varying the velocity of inlet air used to extract heat from the condenser end of the heat pipe heat exchanger (HPHE). Air velocity was found to have a significant influence on the effectiveness of heat pipe heat exchanger. In the present investigation, there was an increase in effectiveness by 43% as the air velocity was decreased from 5 m/s to 1 m/s. The results obtained from the theoretical model showed good agreement with the experimental data. (author)

  9. A leak-proof plate-fin heat exchanger concept for process plant applications

    SciTech Connect

    McDonald, C.F.

    1997-12-31

    Over the last four decades, plate-fin heat exchangers have been used extensively for aerospace applications, their major attributes being compact size, light weight overall assembly, and high reliability. Several million units have seen service for a wide range of fluids, including operation t high temperature and pressure, and clearly a well established technology base exists. Within the process industries the heat exchanger trend is towards units of smaller size and weight, and lower cost, and the utilization of the plate-fin type of construction is viewed as being in concert with these goals. Recognizing that there are applications involving dissimilar fluids, where an internal heat exchanger leak could result in a hazardous condition, a leak-proof concept to avoid this is discussed in this paper. For a plate-fin heat exchanger of brazed construction, this is achieved by means of a double headering bar system, and a buffer layer between the two fluids. On-line monitoring of heat exchanger integrity can be achieved by monitoring a small continuous purge flow in the buffer interspace. The process industry can benefit from a well established aircraft heat exchanger technology base that exists for this type of compact leak-proof heat exchanger.

  10. Heat exchanger for fuel cell power plant reformer

    DOEpatents

    Misage, Robert; Scheffler, Glenn W.; Setzer, Herbert J.; Margiott, Paul R.; Parenti, Jr., Edmund K.

    1988-01-01

    A heat exchanger uses the heat from processed fuel gas from a reformer for a fuel cell to superheat steam, to preheat raw fuel prior to entering the reformer and to heat a water-steam coolant mixture from the fuel cells. The processed fuel gas temperature is thus lowered to a level useful in the fuel cell reaction. The four temperature adjustments are accomplished in a single heat exchanger with only three heat transfer cores. The heat exchanger is preheated by circulating coolant and purge steam from the power section during startup of the latter.

  11. DEVELOPMENT OF ODS HEAT EXCHANGER TUBING

    SciTech Connect

    Mark A. Harper, Ph.D.

    2001-01-01

    The Vision 21 project titled ''Development of ODS Heat Exchanger Tubing'' has been initiated. A project kick-off meeting was held in Huntington, WV, the MA956 powder that will be used in the extrusion campaign has been obtained, and some of the MA956 tubing and rod required for joining trials has been shipped to the appropriate subcontractors. Acquisition of the MA956 alloy powder will allow the extrusion campaign to begin during the month of February. Also, tubing shipped to Edison Welding Institute and rod shipped to Michigan Technological University will allow joining trials to begin. In addition to these technical aspects, negotiations with all the subcontractors have been completed and the Project Management Plan and Project Work Plan have been prepared and submitted for approval.

  12. Designing and troubleshooting plate heat exchangers

    SciTech Connect

    Sloan, M.D.

    1998-05-01

    Since they were introduced in the 1930s, plate heat exchangers (PHE) have improved considerably, becoming both cost-effective and versatile. PHE models offer an economical alternative to the more-traditional shell-and-tube models, in a more compact size. However, to allow PHEs to achieve top efficiency and to minimize maintenance costs and downtime, design engineers must carefully consider operating conditions and potential maintenance requirements. Process engineers, in turn, must be aware of simple, but critical, troubleshooting techniques. This article will outline both specification and operating tips. The paper discusses plate depth and patterns, materials selection, gasket material, temperature and gasket life, glued or gluefree gaskets, opening the PHE, replacing the gaskets, plate inspection, closing the PHE, corrosion and erosion.

  13. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  14. Global optimization algorithm for heat exchanger networks

    SciTech Connect

    Quesada, I.; Grossmann, I.E. )

    1993-03-01

    This paper deals with the global optimization of heat exchanger networks with fixed topology. It is shown that if linear area cost functions are assumed, as well as arithmetic mean driving force temperature differences in networks with isothermal mixing, the corresponding nonlinear programming (NLP) optimization problem involves linear constraints and a sum of linear fractional functions in the objective which are nonconvex. A rigorous algorithm is proposed that is based on a convex NLP underestimator that involves linear and nonlinear estimators for fractional and bilinear terms which provide a tight lower bound to the global optimum. This NLP problem is used within a spatial branch and bound method for which branching rules are given. Basic properties of the proposed method are presented, and its application is illustrated with several example problems. The results show that the proposed method only requires few nodes in the branch and bound search.

  15. High temperature heat exchanger studies for applications to gas turbines

    NASA Astrophysics Data System (ADS)

    Min, June Kee; Jeong, Ji Hwan; Ha, Man Yeong; Kim, Kui Soon

    2009-12-01

    Growing demand for environmentally friendly aero gas-turbine engines with lower emissions and improved specific fuel consumption can be met by incorporating heat exchangers into gas turbines. Relevant researches in such areas as the design of a heat exchanger matrix, materials selection, manufacturing technology, and optimization by a variety of researchers have been reviewed in this paper. Based on results reported in previous studies, potential heat exchanger designs for an aero gas turbine recuperator, intercooler, and cooling-air cooler are suggested.

  16. Heat exchanger and water tank arrangement for passive cooling system

    DOEpatents

    Gillett, James E.; Johnson, F. Thomas; Orr, Richard S.; Schulz, Terry L.

    1993-01-01

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tubesheets mounted to the tank connections so that the tubesheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tubesheets on a square pitch and then on a rectangular pitch therebetween. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight.

  17. Performance of multiple mini-tube heat exchangers as an internal heat exchanger of a vapor-injection cycle heat pump

    NASA Astrophysics Data System (ADS)

    Jang, Jin Yong; Jeong, Ji Hwan

    2016-04-01

    A multiple mini-tube (MMT) heat exchanger was considered as an internal heat exchanger of vapor-injection cycle heat pump. Heat transfer and pressure drop in multiple mini-tube heat exchangers were numerically and experimentally investigated. Results show that the best performance of the MMT heat exchanger can be obtained when the intermediate-pressure two-phase refrigerant is supplied to the shell-side and this refrigerant reaches a saturated vapor state at the exit of the heat exchanger.

  18. Performance of multiple mini-tube heat exchangers as an internal heat exchanger of a vapor-injection cycle heat pump

    NASA Astrophysics Data System (ADS)

    Jang, Jin Yong; Jeong, Ji Hwan

    2015-05-01

    A multiple mini-tube (MMT) heat exchanger was considered as an internal heat exchanger of vapor-injection cycle heat pump. Heat transfer and pressure drop in multiple mini-tube heat exchangers were numerically and experimentally investigated. Results show that the best performance of the MMT heat exchanger can be obtained when the intermediate-pressure two-phase refrigerant is supplied to the shell-side and this refrigerant reaches a saturated vapor state at the exit of the heat exchanger.

  19. Advanced heat exchanger development for molten salts

    DOE PAGESBeta

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet materialmore » in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.« less

  20. Advanced heat exchanger development for molten salts

    SciTech Connect

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  1. Thermal energy storage heat exchanger: Molten salt heat exchanger design for utility power plants

    NASA Technical Reports Server (NTRS)

    Ferarra, A.; Yenetchi, G.; Haslett, R.; Kosson, R.

    1977-01-01

    The use of thermal energy storage (TES) in the latent heat of molten salts as a means of conserving fossil fuels and lowering the cost of electric power was evaluated. Public utility systems provided electric power on demand. This demand is generally maximum during late weekday afternoons, with considerably lower overnight and weekend loads. Typically, the average demand is only 60% to 80% of peak load. As peak load increases, the present practice is to purchase power from other grid facilities or to bring older less efficient fossil-fuel plants on line which increase the cost of electric power. The widespread use of oil-fired boilers, gas turbine and diesel equipment to meet peaking loads depletes our oil-based energy resources. Heat exchangers utilizing molten salts can be used to level the energy consumption curve. The study begins with a demand analysis and the consideration of several existing modern fossil-fuel and nuclear power plants for use as models. Salts are evaluated for thermodynamic, economic, corrosive, and safety characteristics. Heat exchanger concepts are explored and heat exchanger designs are conceived. Finally, the economics of TES conversions in existing plants and new construction is analyzed. The study concluded that TES is feasible in electric power generation. Substantial data are presented for TES design, and reference material for further investigation of techniques is included.

  2. Axial flow heat exchanger devices and methods for heat transfer using axial flow devices

    DOEpatents

    Koplow, Jeffrey P.

    2016-02-16

    Systems and methods described herein are directed to rotary heat exchangers configured to transfer heat to a heat transfer medium flowing in substantially axial direction within the heat exchangers. Exemplary heat exchangers include a heat conducting structure which is configured to be in thermal contact with a thermal load or a thermal sink, and a heat transfer structure rotatably coupled to the heat conducting structure to form a gap region between the heat conducting structure and the heat transfer structure, the heat transfer structure being configured to rotate during operation of the device. In example devices heat may be transferred across the gap region from a heated axial flow of the heat transfer medium to a cool stationary heat conducting structure, or from a heated stationary conducting structure to a cool axial flow of the heat transfer medium.

  3. Superphenix 1 intermediate heat exchanger fabrication

    SciTech Connect

    Noel, H.; Granito, F.; Pouderoux, P.

    1985-02-01

    The eight Superphenix 375-MW (thermal) intermediate heat exchangers (IHXs) are similar in overall design to the Phenix components. Detailed design changes had to be made during fabrication on the following grounds: Due to seismic resistance, the support area was raised as high as possible to situate the component natural frequencies well out of the resonance peak range and remove thick plate-to-shell connections from heavy thermal load areas. Integration of lessons drawn from the Phenix incidents, due mainly to secondary sodium radial temperature disparities, resulted in the design of a more adaptable outlet header, together with a sodium mixing device, and in the reduction of temperature differences by heat insulation. To avoid circumferential temperature disparities, the iron shot biological shielding plug was replaced by stacked stainless steel plates within an outer shell, which in the new design, is not a supporting structure. The thermal-hydraulic and mechanical design of the component necessitated the elaboration of sophisticated computer codes, with validation of results on mock-ups. The detailed design studies and the actual manufacturing work had to adapt to both design developments and to inherent fabrication difficulties, mainly related to the very tight tolerances imposed for these exceptionally large components and to the welding of steel with an excessive boron content. The construction of the Creys-Malville IHXs afforded valuable industrial experience, which should provide a basis for the design of simpler and less costly IHX units for the forthcoming 1500-MW (electric) breeder.

  4. Predict the temperature distribution in gas-to-gas heat pipe heat exchanger

    NASA Astrophysics Data System (ADS)

    Azad, E.

    2012-07-01

    A theoretical model has been developed to investigate the thermal performance of a continuous finned circular tubing of an air-to-air thermosyphon-based heat pipe heat exchanger. The model has been used to determine the heat transfer capacity, which expresses the thermal performance of heat pipe heat exchanger. The model predicts the temperature distribution in the flow direction for both evaporator and condenser sections and also the saturation temperature of the heat pipes. The approach used for the present study considers row-by-row heat-transfer in evaporator and condenser sections of the heat pipe heat exchanger.

  5. Thermal and economic analysis of plastic heat exchangers for solar water heating

    SciTech Connect

    Liu, W.; Davidson, J.; Raman, R.; Mantell, S.

    1999-07-01

    The feasibility of polymer heat exchangers for solar water heaters is examined in terms of thermal performance and cost of tube-in-shell and immersed designs. High temperature nylon and cross-linked polyethylene were identified as suitable polymers for this application. These materials can meet the high temperature and pressure requirements of a domestic potable hot water system. The heat exchanger designs are compared for heat transfer area required to provide 3,000 and 6,000 W. A nylon tube-in-shell heat exchanger, sized for a 3,000 W load, is approximately 80% of the cost of a copper tube-in-shell heat exchanger. For an immersed heat exchanger, a high temperature nylon tube bank design has the lowest cost. The nylon tube bank heat exchanger, sized for a 3,000 W load, is approximately 80% the cost of an immersed coiled copper tube heat exchanger.

  6. Matrix heat exchanger including a liquid, thermal couplant

    DOEpatents

    Fewell, Thomas E.; Ward, Charles T.

    1976-01-01

    A tube-to-tube heat exchanger is disclosed with a thermally conductive matrix between and around the tubes to define annuli between the tubes and matrix. The annuli are filled to a level with a molten metal or alloy to provide a conductive heat transfer path from one tube through the matrix to the second tube. A matrix heat exchanger of this type is particularly useful for heat transfer between fluids which would react should one leak into the second.

  7. Tracer dye transport from a well fitted with a downhole heat exchanger, Klamath Falls, Oregon

    SciTech Connect

    Dunstall, M.G.

    1990-02-01

    Low or medium temperature geothermal resources are often used for space and domestic hot water heating. If the resource is located at reasonably shallow depths and adjacent to a major population centre large amounts of relatively cheap, clean heat can be provided. Geothermal fluid is often brought to the surface, either under natural artesian pressure or by pumping, to be used in surface heat exchangers (SHEs). This method generally requires a second well for disposal of the cooled fluid and a substantial capital outlay for pumps and heat exchangers. Large amounts of heat can be extracted from just one or two wells using surface heat exchangers and the method can prove very cost effective in areas with a high density of energy intensive users. For smaller heat loads surface heat exchangers can become expensive and in many instances a downhole heat exchanger (DHE) installed directly in the well bore is capable of supplying cheap heat to a smaller number of users. This report first describes the methods used to carry out the series of dye tests, from well selection to injection of the dye samples. It then discusses the results of these tests in terms of how much dye was recovered, where it was recovered from and how long it took to arrive. The results of the concurrent temperature monitoring work and DHE heat output performance are also presented. Some recommendations are made for any future testing. 13 refs., 42 figs.

  8. A Liquid-Liquid Thermoelectric Heat Exchanger as a Heat Pump for Testing Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik B.; Makinen, Janice; Le, Hung V.

    2016-01-01

    The primary objective of the Phase Change HX payload on the International Space Station (ISS) is to test and demonstrate the viability and performance of Phase Change Material Heat Exchangers (PCM HX). The system was required to pump a working fluid through a PCM HX to promote the phase change material to freeze and thaw as expected on Orion's Multipurpose Crew Vehicle. Due to limitations on ISS's Internal Thermal Control System, a heat pump was needed on the Phase Change HX payload to help with reducing the working fluid's temperature to below 0degC (32degF). This paper will review the design and development of a TEC based liquid-liquid heat exchanger as a way to vary to fluid temperature for the freeze and thaw phase of the PCM HX. Specifically, the paper will review the design of custom coldplates and sizing for the required heat removal of the HX.

  9. Combined Steady-State and Dynamic Heat Exchanger Experiment

    ERIC Educational Resources Information Center

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  10. Combined Steady-State and Dynamic Heat Exchanger Experiment

    ERIC Educational Resources Information Center

    Luyben, William L.; Tuzla, Kemal; Bader, Paul N.

    2009-01-01

    This paper describes a heat-transfer experiment that combines steady-state analysis and dynamic control. A process-water stream is circulated through two tube-in-shell heat exchangers in series. In the first, the process water is heated by steam. In the second, it is cooled by cooling water. The equipment is pilot-plant size: heat-transfer areas…

  11. Three-phase flow? Consider helical-coil heat exchangers

    SciTech Connect

    Haraburda, S.S.

    1995-07-01

    In recent years, chemical process plants are increasingly encountering processes that require heat exchange in three-phase fluids. A typical application, for example, is heating liquids containing solid catalyst particles and non-condensable gases. Heat exchangers designed for three-phase flow generally have tubes with large diameters (typically greater than two inches), because solids can build-up inside the tube and lead to plugging. At the same time, in order to keep heat-transfer coefficients high, the velocity of the process fluid within the tube should also be high. As a result, heat exchangers for three-phase flow may require less than five tubes -- each having a required linear length that could exceed several hundred feet. Given these limitations, it is obvious that a basic shell-and-tube heat exchanger is not the most practical solution for this purpose. An alternative for three-phase flow is a helical-coil heat exchanger. The helical-coil units offer a number of advantages, including perpendicular, counter-current flow and flexible overall dimensions for the exchanger itself. The paper presents equations for: calculating the tube-side heat-transfer coefficient; calculating the shell-side heat-transfer coefficient; calculating the heat-exchanger size; calculating the tube-side pressure drop; and calculating shell-side pressure-drop.

  12. Two dimensional model for multistream plate fin heat exchangers

    NASA Astrophysics Data System (ADS)

    Goyal, Mukesh; Chakravarty, Anindya; Atrey, M. D.

    2014-05-01

    A model based on finite volume analysis is presented here for multistream plate fin heat exchangers for cryogenic applications. The heat exchanger core is discretised in both the axial and transverse directions. The model accounts for effects of secondary parameters like axial heat conduction through the heat exchanger metal matrix, parasitic heat in-leak from surroundings, and effects of variable fluid properties/metal matrix conductivity. Since the fins are discretised in the transverse direction, the use of a fin efficiency is eliminated and the effects of transverse heat conduction/stacking pattern can be taken care of. The model is validated against results obtained using commercially available software and a good agreement is observed. Results from the developed code are discussed for sample heat exchangers.

  13. 21 CFR 870.4240 - Cardiopulmonary bypass heat exchanger.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Cardiopulmonary bypass heat exchanger. 870.4240 Section 870.4240 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES CARDIOVASCULAR DEVICES Cardiovascular Surgical Devices § 870.4240 Cardiopulmonary bypass heat exchanger....

  14. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 12 2014-07-01 2014-07-01 false Heat exchanger provisions. 63.1435....1435 Heat exchanger provisions. (a) The owner or operator of each affected source shall comply with the... General Provisions in 40 CFR part 63, subpart A, as specified in Table 1 of this subpart, shall apply...

  15. 14 CFR 25.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 25.1125 Section 25.1125 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Powerplant Exhaust System § 25.1125 Exhaust heat exchangers. For reciprocating engine...

  16. 14 CFR 29.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 29.1125 Section 29.1125 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Powerplant Exhaust System § 29.1125 Exhaust heat exchangers. For reciprocating engine...

  17. 14 CFR 23.1125 - Exhaust heat exchangers.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 14 Aeronautics and Space 1 2014-01-01 2014-01-01 false Exhaust heat exchangers. 23.1125 Section 23.1125 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Powerplant Exhaust System § 23.1125 Exhaust heat exchangers....

  18. Heat as a tracer to determine streambed water exchanges

    USGS Publications Warehouse

    Constantz, J.

    2010-01-01

    This work reviews the use of heat as a tracer of shallow groundwater movement and describes current temperature-based approaches for estimating streambed water exchanges. Four common hydrologic conditions in stream channels are graphically depicted with the expected underlying streambed thermal responses, and techniques are discussed for installing and monitoring temperature and stage equipment for a range of hydrological environments. These techniques are divided into direct-measurement techniques in streams and streambeds, groundwater techniques relying on traditional observation wells, and remote sensing and other large-scale advanced temperatureacquisition techniques. A review of relevant literature suggests researchers often graphically visualize temperature data to enhance conceptual models of heat and water flow in the near-stream environment and to determine site-specific approaches of data analysis. Common visualizations of stream and streambed temperature patterns include thermographs, temperature envelopes, and one-, two-, and three-dimensional temperature contour plots. Heat and water transport governing equations are presented for the case of transport in streambeds, followed by methods of streambed data analysis, including simple heat-pulse arrival time and heat-loss procedures, analytical and time series solutions, and heat and water transport simulation models. A series of applications of these methods are presented for a variety of stream settings ranging from arid to continental climates. Progressive successes to quantify both streambed fluxes and the spatial extent of streambeds indicate heat-tracing tools help define the streambed as a spatially distinct field (analogous to soil science), rather than simply the lower boundary in stream research or an amorphous zone beneath the stream channel.

  19. The heat exchanger of small pellet boiler for phytomass

    NASA Astrophysics Data System (ADS)

    Mičieta, Jozef; Lenhard, Richard; Jandačka, Jozef

    2014-08-01

    Combustion of pellets from plant biomass (phytomass) causes various troubles. Main problem is slagging ash because of low melting temperature of ash from phytomass. This problem is possible to solve either improving energetic properties of phytomass by additives or modification of boiler construction. A small-scale boiler for phytomass is different in construction of heat exchanger and furnace mainly. We solve major problem - slagging ash, by decreasing combustion temperature via redesign of pellet burner and boiler body. Consequence of lower combustion temperature is also lower temperature gradient of combustion gas. It means that is necessary to design larger heat exchanging surface. We plane to use underfed burner, so we would utilize circle symmetry heat exchanger. Paper deals design of heat exchanger construction with help of CFD simulation. Our purpose is to keep uniform water flux and combustion gas flux in heat exchanger without zone of local overheating and excess cooling.

  20. Analysis of spray-cooled finned-tube heat exchangers

    SciTech Connect

    Dreyer, A.A.; Kriel, D.E.; Erens, P.J. )

    1992-12-01

    This paper reports that a mathematical model has been developed for the analysis of spray-cooled finned-tube heat exchangers. An experimental study was conducted on a four-pass, finned-tube heat exchanger in a vertical air/water mist flow to validate the model, and the results compared well with the predicted performance. Significant performance enhancement (up to 3.5 times the dry performance) was found by spraying relatively small amounts of water onto the heat exchanger. The two-phase pressure drop across the heat exchanger was also measured, and the spray water mass flow rate was found to have a significant effect on the pressure drop across the tube bundle. The study helped to identify certain factors, such as the geometry of the finned tubes and the optimum air/spray water ratios, which have to be taken into consideration when designing spray-cooled heat exchangers.

  1. Circulating heat exchangers for oscillating wave engines and refrigerators

    DOEpatents

    Swift, Gregory W.; Backhaus, Scott N.

    2003-10-28

    An oscillating-wave engine or refrigerator having a regenerator or a stack in which oscillating flow of a working gas occurs in a direction defined by an axis of a trunk of the engine or refrigerator, incorporates an improved heat exchanger. First and second connections branch from the trunk at locations along the axis in selected proximity to one end of the regenerator or stack, where the trunk extends in two directions from the locations of the connections. A circulating heat exchanger loop is connected to the first and second connections. At least one fluidic diode within the circulating heat exchanger loop produces a superimposed steady flow component and oscillating flow component of the working gas within the circulating heat exchanger loop. A local process fluid is in thermal contact with an outside portion of the circulating heat exchanger loop.

  2. Multifrequency Eddy Current Evaluation of Heat Exchangers Structures

    NASA Astrophysics Data System (ADS)

    Chady, T.; Kowalczyk, J.

    2009-03-01

    In this paper a method of flaw detection in heat exchangers is presented. The aim of this work was to evaluate the eddy current testing algorithm which will be effective in case of complex structures evaluation. The final target is to propose the modified version of the transducer for tube heat exchangers. For tubes with irregular construction of exchanging surface, different configurations of transducer excitation was used to reduce influence of radiator elements.

  3. Self-defrosting recuperative air-to-air heat exchanger

    DOEpatents

    Drake, Richard L.

    1993-01-01

    A heat exchanger includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications.

  4. Plate heat exchangers: review of transport phenomena and design procedures

    SciTech Connect

    Focke, W.W.

    1983-02-01

    The Chilton-Colburn analogy for momentum and heat transfer is not valid for plate heat exchangers. However, for the turbulent regime a correlation exists between heat transfer and energy dissipation. Turbulence models based on an energy dissipation analogy may, therefore, provide a good basis for predicting the flow and heat transfer in plate heat exchangers. Flow distribution to plates is a critical aspect of plate heat exchanger performance, particularly where cooling of highly viscous and non-Newtonian fluids are involved and give rise to laminar flow. For this flow regime very little information is available. Design flexibility is obtained by using chevron plates of different corrugation angles in one exchanger. The existence of optimal angles has been identified.

  5. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    SciTech Connect

    Skupinski, R.C.; Tower, L.K.; Madi, F.J.; Brusk, K.D.

    1993-04-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  6. Test results of a Stirling engine utilizing heat exchanger modules with an integral heat pipe

    NASA Technical Reports Server (NTRS)

    Skupinski, Robert C.; Tower, Leonard K.; Madi, Frank J.; Brusk, Kevin D.

    1993-01-01

    The Heat Pipe Stirling Engine (HP-1000), a free-piston Stirling engine incorporating three heat exchanger modules, each having a sodium filled heat pipe, has been tested at the NASA-Lewis Research Center as part of the Civil Space Technology Initiative (CSTI). The heat exchanger modules were designed to reduce the number of potential flow leak paths in the heat exchanger assembly and incorporate a heat pipe as the link between the heat source and the engine. An existing RE-1000 free-piston Stirling engine was modified to operate using the heat exchanger modules. This paper describes heat exchanger module and engine performance during baseline testing. Condenser temperature profiles, brake power, and efficiency are presented and discussed.

  7. SILICON CARBIDE CERAMICS FOR COMPACT HEAT EXCHANGERS

    SciTech Connect

    DR. DENNIS NAGLE; DR. DAJIE ZHANG

    2009-03-26

    Silicon carbide (SiC) materials are prime candidates for high temperature heat exchangers for next generation nuclear reactors due to their refractory nature and high thermal conductivity at elevated temperatures. This research has focused on demonstrating the potential of liquid silicon infiltration (LSI) for making SiC to achieve this goal. The major advantage of this method over other ceramic processing techniques is the enhanced capability of making high dense, high purity SiC materials in complex net shapes. For successful formation of net shape SiC using LSI techniques, the carbon preform reactivity and pore structure must be controlled to allow the complete infiltration of the porous carbon structure which allows complete conversion of the carbon to SiC. We have established a procedure for achieving desirable carbon properties by using carbon precursors consisting of two readily available high purity organic materials, crystalline cellulose and phenolic resin. Phenolic resin yields a glassy carbon with low chemical reactivity and porosity while the cellulose carbon is highly reactive and porous. By adjusting the ratio of these two materials in the precursor mixtures, the properties of the carbons produced can be controlled. We have identified the most favorable carbon precursor composition to be a cellulose resin mass ratio of 6:4 for LSI formation of SiC. The optimum reaction conditions are a temperature of 1800 C, a pressure of 0.5 Torr of argon, and a time of 120 minutes. The fully dense net shape SiC material produced has a density of 2.96 g cm{sup -3} (about 92% of pure SiC) and a SiC volume fraction of over 0.82. Kinetics of the LSI SiC formation process was studied by optical microscopy and quantitative digital image analysis. This study identified six reaction stages and provided important understanding of the process. Although the thermal conductivity of pure SiC at elevated temperatures is very high, thermal conductivities of most commercial SiC materials are much lower due to phonon scattering by impurities (e.g., sintering aids located at the grain boundaries of these materials). The thermal conductivity of our SiC was determined using the laser flash method and it is 214 W/mK at 373 K and 64 W/mK at 1273 K. These values are very close to those of pure SiC and are much higher than those of SiC materials made by industrial processes. This SiC made by our LSI process meets the thermal properties required for use in high temperature heat exchanger. Cellulose and phenolic resin carbons lack the well-defined atomic structures associated with common carbon allotropes. Atomic-scale structure was studied using high resolution transmission electron microscopy (HRTEM), nitrogen gas adsorption and helium gas pycnometry. These studies revealed that cellulose carbon exhibits a very high degree of atomic disorder and angstrom-scale porosity. It has a density of only 93% of that of pure graphite, with primarily sp2 bonding character and a low concentration of graphene clusters. Phenolic resin carbon shows more structural order and substantially less angstrom-scale porosity. Its density is 98% of that of pure graphite, and Fourier transform analysis of its TEM micrographs has revealed high concentrations of sp3 diamond and sp2 graphene nano-clusters. This is the first time that diamond nano-clusters have been observed in carbons produced from phenolic resin. AC and DC electrical measurements were made to follow the thermal conversion of microcrystalline cellulose to carbon. This study identifies five regions of electrical conductivity that can be directly correlated to the chemical decomposition and microstructural evolution during carbonization. In Region I, a decrease in overall AC conductivity occurs due to the initial loss of the polar groups from cellulose molecules. In Region II, the AC conductivity starts to increase with heat treatment temperature due to the formation and growth of conducting carbon clusters. In Region III, a further increase of AC conductivity with increasing heat treatment temperature is observed. In addition, the AC conductivity demonstrates a non-linear frequency dependency due to electron hopping, interfacial polarization, and onset of a percolation threshold. In Region IV, the DC conductivity continues to increase with heat treatment due to the growth and percolation of carbon clusters. Finally in Region V, the DC conductivity reaches a plateau with increasing heat treatment temperature as the system reaches a fully percolated state. Thermophysical properties of carbon materials derived from microcrystalline cellulose have been measured under vacuum and compared with earlier measurements conducted under nitrogen to better understand the influence of porosity, composition, and atmosphere effects. The effective thermal conductivity in vacuum is lower than that observed in nitrogen primarily due to the conductivity of nitrogen gas.

  8. Heat exchanger and method of making. [rocket lining

    NASA Technical Reports Server (NTRS)

    Fortini, A.; Kazaroff, J. M. (Inventor)

    1980-01-01

    A heat exchange of increased effectiveness is disclosed. A porous metal matrix is disposed in a metal chamber or between walls through which a heat-transfer fluid is directed. The porous metal matrix has internal bonds and is bonded to the chamber in order to remove all thermal contact resistance within the composite structure. Utilization of the invention in a rocket chamber is disclosed as a specific use. Also disclosed is a method of constructing the heat exchanger.

  9. Heat transfer of dilute viscoelastic solutions in helical exchangers

    NASA Astrophysics Data System (ADS)

    Ismail, Z.; Karim, R.

    2013-05-01

    The study examined heat transfer of two dilute viscoelastic solutions in helical exchangers of circular cross-section. Ten helical coil heat exchangers with diameter ratios ranging from 4 to 50 were constructed. Results showed doubling the concentrations of polymer increased heat transfer performance by 12 %. The results were expressed in forms of some existing equations and were found to be in fair agreement to previous results.

  10. Direct-contact closed-loop heat exchanger

    DOEpatents

    Berry, Gregory F.; Minkov, Vladimir; Petrick, Michael

    1984-01-01

    A high temperature heat exchanger with a closed loop and a heat transfer liquid within the loop, the closed loop having a first horizontal channel with inlet and outlet means for providing direct contact of a first fluid at a first temperature with the heat transfer liquid, a second horizontal channel with inlet and outlet means for providing direct contact of a second fluid at a second temperature with the heat transfer liquid, and means for circulating the heat transfer liquid.

  11. A closer look at integrally finned-tube heat exchangers

    SciTech Connect

    Pase, G.K. Sr.

    1996-02-01

    Extensive research has been done on the mechanisms of heat transfer, yet much of the technology that has evolved from these endeavors is underutilized. For example, the integrally finned-tube heat exchanger has been used in refrigeration for evaporators, recuperators and condensers, as well as in refinery reboilers. However, the exchanger`s use in other applications, such as reboilers, gas coolers and condensers, has been relatively slow to catch on. Perhaps this is because of a lack of knowledge and appreciation of this type of shell-and-tube exchanger. Although many papers have been written about the successful use of integral fin tubes, no volume on them, along with a readable guide to the practical application and utilization of finned-tube exchangers, is in existence. This paper attempts to remedy this lack by summarizing the advantages and applications of this type of heat exchanger.

  12. Comparison of natural convection heat exchangers for solar water heating systems

    SciTech Connect

    Davidson, J.; Liu, W.

    1998-09-15

    Thermosyphon heat exchangers are used in indirect solar water heating systems to avoid using a pump to circulate water from the storage tank to the heat exchanger. In this study, the authors consider the effect of heat exchanger design on system performance. They also compare performance of a system with thermosyphon flow to the same system with a 40W pump in the water loop. In the first part of the study, the authors consider the impact of heat exchanger design on the thermal performance of both one- and two-collector solar water heaters. The comparison is based on Solar Rating and Certification Corporation (SRCC) OG300 simulations. The thermosyphon heat exchangers considered are (1) a one-pass, double wall, 0.22 m{sup 2}, four tube-in-shell heat exchanger manufactured by AAA Service and Supply, Inc., (the Quad-Rod); (2) a two-pass, double wall, 0.2 m{sup 2}, tube-in-shell made by Heliodyne, Inc., but not intended for commercial development; (3) a one-pass, single wall, 0.28 m{sup 2}, 31 tube-in-shell heat exchanger from Young Radiator Company, and (4) a one-pass single-wall, 0.61 m{sup 2}, four coil-in-shell heat exchanger made by ThermoDynamics Ltd. The authors compare performance of the systems with thermosyphon heat exchangers to a system with a 40 W pump used with the Quad-Rod heat exchanger. In the second part of the study, the effects of reducing frictional losses through the heat exchanger and/or the pipes connecting the heat exchanger to the storage tank, and increasing heat transfer area are evaluated in terms of OG300 ratings.

  13. Temperature distribution in internally heated walls of heat exchangers composed of nonnuclear flow passages

    NASA Technical Reports Server (NTRS)

    Eckert, E R G; Low, George M

    1951-01-01

    In the walls of heat exchangers composed of noncircular passages, the temperature varies in the circumferential direction because of local variations of the heat-transfer coefficients. A prediction of the magnitude of this variation is necessary in order to determine the region of highest temperature and in order to determine the admissible operating temperatures. A method for the determination of these temperature distributions and of the heat-transfer characteristics of a special type of heat exchanger is developed. The heat exchanger is composed of polygonal flow passages and the passage walls are uniformly heated by internal heat sources. The coolant flow within the passages is assumed to be turbulent. The circumferential variation of the local heat-transfer coefficients is estimated from flow measurements made by Nikuradse, postulating similarity between velocity and temperature fields. Calculations of temperature distributions based on these heat-transfer coefficients are carried out and results for heat exchangers with triangular and rectangular passages are presented.

  14. Fluid flow consideration in fin-tube heat exchanger optimization

    NASA Astrophysics Data System (ADS)

    Wais, Piotr

    2010-09-01

    The optimization of finned tube heat exchanger is presented focusing on different fluid velocities and the consideration of aerodynamic configuration of the fin. It is reasonable to expect an influence of fin profile on the fluid streamline direction. In the cross-flow heat exchanger, the air streams are not heated and cooled evenly. The fin and tube geometry affects the flow direction and influences temperature changes. The heat transfer conditions are modified by changing the distribution of fluid mass flow. The fin profile impact also depends on the air velocity value. Three-dimensional models are developed to find heat transfer characteristics between a finned tube and the air for different air velocities and fin shapes. Mass flow weighted average temperatures of air volume flow rate are calculated in the outlet section and compared for different fin/tube shapes in order to optimize heat transfer between the fin material and air during the air flow in the cross flow heat exchanger.

  15. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.; Marsala, Joseph

    1994-11-29

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium.

  16. Heat Recovery Ventilation for Housing: Air-to-Air Heat Exchangers.

    ERIC Educational Resources Information Center

    Corbett, Robert J.; Miller, Barbara

    The air-to-air heat exchanger (a fan powered ventilation device that recovers heat from stale outgoing air) is explained in this six-part publication. Topic areas addressed are: (1) the nature of air-to-air heat exchangers and how they work; (2) choosing and sizing the system; (3) installation, control, and maintenance of the system; (4) heat…

  17. Acoustically enhanced heat exchange and drying apparatus

    DOEpatents

    Bramlette, T.T.; Keller, J.O.

    1987-07-10

    A heat transfer drying apparatus includes an acoustically augmented heat transfer chamber for receiving material to be dried. The chamber includes a first heat transfer gas inlet, a second heat transfer gas inlet, a material inlet, and a gas outlet which also serves as a dried material and gas outlet. A non-pulsing first heat transfer gas source provides a first drying gas to the acoustically augmented heat transfer chamber through the first heat transfer gas inlet. A valveless, continuous second heat transfer gas source provides a second drying gas to the acoustically augmented heat transfer chamber through the second heat transfer gas inlet. The second drying gas also generates acoustic waves which bring about acoustical coupling with the gases in the acoustically augmented heat transfer chamber. The second drying gas itself oscillates at an acoustic frequency of approximately 180 Hz due to fluid mechanical motion in the gas. The oscillations of the second heat transfer gas coupled to the first heat transfer gas in the acoustically augmented heat transfer chamber enhance heat and mass transfer by convection within the chamber. 3 figs.

  18. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1985-05-14

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance. 9 figs.

  19. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, Gregory W.; Migliori, Albert; Wheatley, John C.

    1985-01-01

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  20. Microchannel crossflow fluid heat exchanger and method for its fabrication

    DOEpatents

    Swift, G.W.; Migliori, A.; Wheatley, J.C.

    1982-08-31

    A microchannel crossflow fluid heat exchanger and a method for its fabrication are disclosed. The heat exchanger is formed from a stack of thin metal sheets which are bonded together. The stack consists of alternating slotted and unslotted sheets. Each of the slotted sheets includes multiple parallel slots which form fluid flow channels when sandwiched between the unslotted sheets. Successive slotted sheets in the stack are rotated ninety degrees with respect to one another so as to form two sets of orthogonally extending fluid flow channels which are arranged in a crossflow configuration. The heat exchanger has a high surface to volume ratio, a small dead volume, a high heat transfer coefficient, and is suitable for use with fluids under high pressures. The heat exchanger has particular application in a Stirling engine that utilizes a liquid as the working substance.

  1. Miniature Joule - Thomson liquefier with sintered heat exchanger

    NASA Astrophysics Data System (ADS)

    Eugeniusz, Bodio; Maciej, Chorowski; Marta, Wilczek; Arkadiusz, Bozek

    Conventional Joule-Thomson refrigerators are made with finned, capillary tubing for the heat exchanger and a throttling valve for reducing the pressure [1]. A new kind of recuperative miniature heat-exchanger can be developed if a powder metallurgy technology is used. A high pressure capillary tube is sintered with metal powder. The grains of metal should be ball shaped or similar. In result of sintering process a good thermal contact between an outside tube surface and powder grains is achieved. The heat exchange surface is well developed and a porous sinter acts as a low pressure gas canal.

  2. Study of transient behavior of finned coil heat exchangers

    NASA Astrophysics Data System (ADS)

    Rooke, S. P.; Elissa, M. G.

    1993-11-01

    The status of research on the transient behavior of finned coil cross-flow heat exchangers using single phase fluids is reviewed. Applications with available analytical or numerical solutions are discussed. Investigation of water-to-air type cross-flow finned tube heat exchangers is examined through the use of simplified governing equations and an up-wind finite difference scheme. The degenerate case of zero air-side capacitance rate is compared with available exact solution. Generalization of the numerical model is discussed for application to multi-row multi-circuit heat exchangers.

  3. Study of transient behavior of finned coil heat exchangers

    NASA Technical Reports Server (NTRS)

    Rooke, S. P.; Elissa, M. G.

    1993-01-01

    The status of research on the transient behavior of finned coil cross-flow heat exchangers using single phase fluids is reviewed. Applications with available analytical or numerical solutions are discussed. Investigation of water-to-air type cross-flow finned tube heat exchangers is examined through the use of simplified governing equations and an up-wind finite difference scheme. The degenerate case of zero air-side capacitance rate is compared with available exact solution. Generalization of the numerical model is discussed for application to multi-row multi-circuit heat exchangers.

  4. Heat exchanger and water tank arrangement for passive cooling system

    DOEpatents

    Gillett, J.E.; Johnson, F.T.; Orr, R.S.; Schulz, T.L.

    1993-11-30

    A water storage tank in the coolant water loop of a nuclear reactor contains a tubular heat exchanger. The heat exchanger has tube sheets mounted to the tank connections so that the tube sheets and tubes may be readily inspected and repaired. Preferably, the tubes extend from the tube sheets on a square pitch and then on a rectangular pitch there between. Also, the heat exchanger is supported by a frame so that the tank wall is not required to support all of its weight. 6 figures.

  5. Slotting Fins of Heat Exchangers to Provide Thermal Breaks

    NASA Technical Reports Server (NTRS)

    Scull, Timothy D.

    2003-01-01

    Heat exchangers that include slotted fins (in contradistinction to continuous fins) have been invented. The slotting of the fins provides thermal breaks that reduce thermal conduction along flow paths (longitudinal thermal conduction), which reduces heat-transfer efficiency. By increasing the ratio between transverse thermal conduction (the desired heat-transfer conduction) and longitudinal thermal conduction, slotting of the fins can be exploited to (1) increase heat-transfer efficiency (thereby reducing operating cost) for a given heat-exchanger length or to (2) reduce the length (thereby reducing the weight and/or cost) of the heat exchanger needed to obtain a given heat transfer efficiency. By reducing the length of a heat exchanger, one can reduce the pressure drop associated with the flow through it. In a case in which slotting enables the use of fins with thermal conductivity greater than could otherwise be tolerated on the basis of longitudinal thermal conduction, one can exploit the conductivity to make the fins longer (in the transverse direction) than they otherwise could be, thereby making it possible to make a heat exchanger that contains fewer channels and therefore, that weighs less, contains fewer potential leak paths, and can be constructed from fewer parts and, hence, reduced cost.

  6. Low Cost Polymer heat Exchangers for Condensing Boilers

    SciTech Connect

    Butcher, Thomas; Trojanowski, Rebecca; Wei, George; Worek, Michael

    2015-09-30

    Work in this project sought to develop a suitable design for a low cost, corrosion resistant heat exchanger as part of a high efficiency condensing boiler. Based upon the design parameters and cost analysis several geometries and material options were explored. The project also quantified and demonstrated the durability of the selected polymer/filler composite under expected operating conditions. The core material idea included a polymer matrix with fillers for thermal conductivity improvement. While the work focused on conventional heating oil, this concept could also be applicable to natural gas, low sulfur heating oil, and biodiesel- although these are considered to be less challenging environments. An extruded polymer composite heat exchanger was designed, built, and tested during this project, demonstrating technical feasibility of this corrosion-resistant material approach. In such flue gas-to-air heat exchangers, the controlling resistance to heat transfer is in the gas-side convective layer and not in the tube material. For this reason, the lower thermal conductivity polymer composite heat exchanger can achieve overall heat transfer performance comparable to a metal heat exchanger. However, with the polymer composite, the surface temperature on the gas side will be higher, leading to a lower water vapor condensation rate.

  7. Experimental determination of correlations for mean heat transfer coefficients in plate fin and tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Taler, Dawid

    2012-09-01

    This paper presents a numerical method for determining heat transfer coefficients in cross-flow heat exchangers with extended heat exchange surfaces. Coefficients in the correlations defining heat transfer on the liquid- and air-side were determined using a nonlinear regression method. Correlation coefficients were determined from the condition that the sum of squared liquid and air temperature differences at the heat exchanger outlet, obtained by measurements and those calculated, achieved minimum. Minimum of the sum of the squares was found using the Levenberg-Marquardt method. The uncertainty in estimated parameters was determined using the error propagation rule by Gauss. The outlet temperature of the liquid and air leaving the heat exchanger was calculated using the analytical model of the heat exchanger.

  8. Heat exchanger for reactor core and the like

    DOEpatents

    Kaufman, Jay S.; Kissinger, John A.

    1986-01-01

    A compact bayonet tube type heat exchanger which finds particular application as an auxiliary heat exchanger for transfer of heat from a reactor gas coolant to a secondary fluid medium. The heat exchanger is supported within a vertical cavity in a reactor vessel intersected by a reactor coolant passage at its upper end and having a reactor coolant return duct spaced below the inlet passage. The heat exchanger includes a plurality of relatively short length bayonet type heat exchange tube assemblies adapted to pass a secondary fluid medium therethrough and supported by primary and secondary tube sheets which are releasibly supported in a manner to facilitate removal and inspection of the bayonet tube assemblies from an access area below the heat exchanger. Inner and outer shrouds extend circumferentially of the tube assemblies and cause the reactor coolant to flow downwardly internally of the shrouds over the tube bundle and exit through the lower end of the inner shroud for passage to the return duct in the reactor vessel.

  9. Acoustically enhanced heat exchange and drying apparatus

    DOEpatents

    Bramlette, T. Tazwell; Keller, Jay O.

    1989-01-01

    A heat transfer apparatus includes a first chamber having a first heat transfer gas inlet, a second heat transfer gas inlet, and an outlet. A first heat transfer gas source provides a first gas flow to the first chamber through the first heat transfer gas inlet. A second gas flow through a second chamber connected to the side of the first chamber, generates acoustic waves which bring about acoustical coupling of the first and second gases in the acoustically augmented first chamber. The first chamber may also include a material inlet for receiving material to be dried, in which case the gas outlet serves as a dried material and gas outlet.

  10. Process Heat Exchanger Options for the Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-06-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  11. Process Heat Exchanger Options for Fluoride Salt High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Eung Soo Kim; Michael McKellar; Nolan Anderson

    2011-04-01

    The work reported herein is a significant intermediate step in reaching the final goal of commercial-scale deployment and usage of molten salt as the heat transport medium for process heat applications. The primary purpose of this study is to aid in the development and selection of the required heat exchanger for power production and process heat application, which would support large-scale deployment.

  12. Various methods to improve heat transfer in exchangers

    NASA Astrophysics Data System (ADS)

    Pavel, Zitek; Vaclav, Valenta

    2015-05-01

    The University of West Bohemia in Pilsen (Department of Power System Engineering) is working on the selection of effective heat exchangers. Conventional shell and tube heat exchangers use simple segmental baffles. It can be replaced by helical baffles, which increase the heat transfer efficiency and reduce pressure losses. Their usage is demonstrated in the primary circuit of IV. generation MSR (Molten Salt Reactors). For high-temperature reactors we consider the use of compact desk heat exchangers, which are small, which allows the integral configuration of reactor. We design them from graphite composites, which allow up to 1000°C and are usable as exchangers: salt-salt or salt-acid (e.g. for the hydrogen production). In the paper there are shown thermo-physical properties of salts, material properties and principles of calculations.

  13. Phase Change Material Heat Exchangers - Duration: 4 minutes, 7 seconds.

    NASA Video Gallery

    NASA’s Game Changing Development is taking on a technologydevelopment and demonstration effort to design, build, and test the next generation of Phase Change Material Heat Exchangers (PCM HXs) on ...

  14. Oscillating side-branch enhancements of thermoacoustic heat exchangers

    DOEpatents

    Swift, Gregory W.

    2003-05-13

    A regenerator-based engine or refrigerator has a regenerator with two ends at two different temperatures, through which a gas oscillates at a first oscillating volumetric flow rate in the direction between the two ends and in which the pressure of the gas oscillates, and first and second heat exchangers, each of which is at one of the two different temperatures. A dead-end side branch into which the gas oscillates has compliance and is connected adjacent to one of the ends of the regenerator to form a second oscillating gas flow rate additive with the first oscillating volumetric flow rate, the compliance having a volume effective to provide a selected total oscillating gas volumetric flow rate through the first heat exchanger. This configuration enables the first heat exchanger to be configured and located to better enhance the performance of the heat exchanger rather than being confined to the location and configuration of the regenerator.

  15. 1-MWE heat exchangers for OTEC. Final design report

    SciTech Connect

    Sprouse, A.M.

    1980-06-19

    The design of a 1 MWe OTEC heat exchanger is documented, including the designs of the evaporator and associated systems, condenser, instrumentation, and materials for corrosion/erosion control and fabrication processes. (LEW)

  16. Heat exchanger identification by using iterative fuzzy observers

    NASA Astrophysics Data System (ADS)

    Lalot, Sylvain; Guðmundsson, Oddgeir; Pálsson, Halldór; Pálsson, Ólafur Pétur

    2016-05-01

    The principle of fuzzy observers is first illustrated on a general example: the determination of the two parameters of second order systems using a step response. The set of equations describing the system are presented and it is shown that accurate results are obtained, even for a high level of noise. The heat exchanger model is then introduced. It is based on a spatial division of a counter flow heat exchanger into multiple sections. The governing equations are rewritten as a state space representation. The number of sections needed to get accurate results is determined by comparing estimated values to experimental data. Based on the mean value of the root mean squared errors, it is shown that 80 sections is an appropriate value for this heat exchanger. It is then shown that the iterative fuzzy observers can be used to determine the main parameters of the counter flow heat exchanger, i.e. the convection heat transfer coefficients, when in transient state. The final values of these parameters are <3.5 % apart from the values determined by a time consuming trial and error procedure. Finally a sensitivity study is carried out, showing that a ±1.5 % variation of the actual value of the overall heat transfer coefficient corresponds to a ±0.5 % variation of the estimated overall heat transfer coefficient. This study also shows that the fuzzy observers are equally efficient when the heat exchanger is in steady state.

  17. Prototype solar-heated hot water systems and double-walled heat exchangers

    NASA Technical Reports Server (NTRS)

    1978-01-01

    Development progress made on two solar-heated hot water systems and two heat exchangers is reported. The development, manufacture, installation, maintenance, problem resolution, and system evaluation are described.

  18. Fin Distance Effect at Tube-Fin Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Lemfeld, F.; Muller, M.; Frana, K.

    2013-04-01

    Article deals with numerical simulation of the Tube-Fin heat exchanger. Several distances between fins are examined with intence of increasing the cooling output of the heat exchanger. Geometrical model consists of set of 2 fins with input and output area. Calculations covers the area of the gap from 2.25 mm to 4 mm with new fin geometry. For the numerical silumation was used software Ansys Fluent.

  19. Two-phase/two-phase heat exchanger analysis

    NASA Technical Reports Server (NTRS)

    Kim, Rhyn H.

    1992-01-01

    A capillary pumped loop (CPL) system with a condenser linked to a double two-phase heat exchanger is analyzed numerically to simulate the performance of the system from different starting conditions to a steady state condition based on a simplified model. Results of the investigation are compared with those of similar apparatus available in the Space Station applications of the CPL system with a double two-phase heat exchanger.

  20. A simplified model of heat transfer in heat exchangers and stack plates of thermoacoustic refrigerators

    NASA Astrophysics Data System (ADS)

    Herman, Cila; Chen, Yuwen

    2006-08-01

    A simplified model of heat transfer was developed to investigate the thermal behavior of heat exchangers and stack plates of thermoacoustic devices. The model took advantage of previous results describing the thermal behavior of the thermoacoustic core and heat transfer in oscillating flow to study the performance of heat exchangers attached to the core. The configuration considered is a flat tube (with a working fluid flowing in the tube) of the thickness of the stack plate attached to both ends of the stack plate. Geometrical and operational parameters as well as thermophysical properties of the heat exchangers, transport fluids in the heat exchangers, stack plate and the thermoacoustic working fluid were organized into dimensionless groups that allowed accounting for their impact on the performance of the heat exchangers. Two types of thermal boundary conditions were considered: constant temperature and constant heat flux along the heat exchanger tubes. Numerical simulations were carried out with the model introduced in the paper. The temperature distributions and heat fluxes near the edge of the stack plate were found to be nonlinear. The influence of system parameters on the thermal performance of the heat exchangers was analyzed.

  1. DOE/ANL/HTRI heat exchanger tube vibration data bank

    SciTech Connect

    Halle, H.; Chenoweth, J.M.; Wambsganss, M.W.

    1981-01-01

    This addendum to the DOE/ANL/HTRI Heat Exchanger Tube Vibration Data Bank includes 16 new case histories of field experiences. The cases include several exchangers that did not experience vibration problems and several for which acoustic vibration was reported.

  2. A fundamentally new approach to air-cooled heat exchangers.

    SciTech Connect

    Koplow, Jeffrey P.

    2010-01-01

    We describe breakthrough results obtained in a feasibility study of a fundamentally new architecture for air-cooled heat exchangers. A longstanding but largely unrealized opportunity in energy efficiency concerns the performance of air-cooled heat exchangers used in air conditioners, heat pumps, and refrigeration equipment. In the case of residential air conditioners, for example, the typical performance of the air cooled heat exchangers used for condensers and evaporators is at best marginal from the standpoint the of achieving maximum the possible coefficient of performance (COP). If by some means it were possible to reduce the thermal resistance of these heat exchangers to a negligible level, a typical energy savings of order 30% could be immediately realized. It has long been known that a several-fold increase in heat exchanger size, in conjunction with the use of much higher volumetric flow rates, provides a straight-forward path to this goal but is not practical from the standpoint of real world applications. The tension in the market place between the need for energy efficiency and logistical considerations such as equipment size, cost and operating noise has resulted in a compromise that is far from ideal. This is the reason that a typical residential air conditioner exhibits significant sensitivity to reductions in fan speed and/or fouling of the heat exchanger surface. The prevailing wisdom is that little can be done to improve this situation; the 'fan-plus-finned-heat-sink' heat exchanger architecture used throughout the energy sector represents an extremely mature technology for which there is little opportunity for further optimization. But the fact remains that conventional fan-plus-finned-heat-sink technology simply doesn't work that well. Their primary physical limitation to performance (i.e. low thermal resistance) is the boundary layer of motionless air that adheres to and envelops all surfaces of the heat exchanger. Within this boundary layer region, diffusive transport is the dominant mechanism for heat transfer. The resulting thermal bottleneck largely determines the thermal resistance of the heat exchanger. No one has yet devised a practical solution to the boundary layer problem. Another longstanding problem is inevitable fouling of the heat exchanger surface over time by particulate matter and other airborne contaminants. This problem is especially important in residential air conditioner systems where often little or no preventative maintenance is practiced. The heat sink fouling problem also remains unsolved. The third major problem (alluded to earlier) concerns inadequate airflow to heat exchanger resulting from restrictions on fan noise. The air-cooled heat exchanger described here solves all of the above three problems simultaneously. The 'Air Bearing Heat Exchanger' provides a several-fold reduction in boundary layer thickness, intrinsic immunity to heat sink fouling, and drastic reductions in noise. It is also very practical from the standpoint of cost, complexity, ruggedness, etc. Successful development of this technology is also expected to have far reaching impact in the IT sector from the standpointpoint of solving the 'Thermal Brick Wall' problem (which currently limits CPU clocks speeds to {approx}3 GHz), and increasing concern about the the electrical power consumption of our nation's information technology infrastructure.

  3. The fouling in the tubular heat exchanger of Algiers refinery

    NASA Astrophysics Data System (ADS)

    Harche, Rima; Mouheb, Abdelkader; Absi, Rafik

    2016-05-01

    Crude oil fouling in refinery preheat exchangers is a chronic operational problem that compromises energy recovery in these systems. Progress is hindered by the lack of quantitative knowledge of the dynamic effects of fouling on heat exchanger transfer and pressure drops. In subject of this work is an experimental determination of the thermal fouling resistance in the tubular heat exchanger of the crude oil preheats trains installed in an Algiers refinery. By measuring the inlet and outlet temperatures and mass flows of the two fluids, the overall heat transfer coefficient has been determined. Determining the overall heat transfer coefficient for the heat exchanger with clean and fouled surfaces, the fouling resistance was calculated. The results obtained from the two cells of exchangers studies, showed that the fouling resistance increased with time presented an exponential evolution in agreement with the model suggested by Kern and Seaton, with the existence of fluctuation caused by the instability of the flow rate and the impact between the particles. The bad cleaning of the heat exchangers involved the absence of the induction period and caused consequently, high values of the fouling resistance in a relatively short period of time.

  4. The fouling in the tubular heat exchanger of Algiers refinery

    NASA Astrophysics Data System (ADS)

    Harche, Rima; Mouheb, Abdelkader; Absi, Rafik

    2015-06-01

    Crude oil fouling in refinery preheat exchangers is a chronic operational problem that compromises energy recovery in these systems. Progress is hindered by the lack of quantitative knowledge of the dynamic effects of fouling on heat exchanger transfer and pressure drops. In subject of this work is an experimental determination of the thermal fouling resistance in the tubular heat exchanger of the crude oil preheats trains installed in an Algiers refinery. By measuring the inlet and outlet temperatures and mass flows of the two fluids, the overall heat transfer coefficient has been determined. Determining the overall heat transfer coefficient for the heat exchanger with clean and fouled surfaces, the fouling resistance was calculated. The results obtained from the two cells of exchangers studies, showed that the fouling resistance increased with time presented an exponential evolution in agreement with the model suggested by Kern and Seaton, with the existence of fluctuation caused by the instability of the flow rate and the impact between the particles. The bad cleaning of the heat exchangers involved the absence of the induction period and caused consequently, high values of the fouling resistance in a relatively short period of time.

  5. CTOD-based acceptance criteria for heat exchanger head staybolts

    SciTech Connect

    Lam, P.S.; Sindelar, R.L.; Barnes, D.M.; Awadalla, N.G.

    1992-11-01

    The primary coolant piping system of the Savannah River Site (SRS) reactors contains twelve heat exchangers to remove the waste heat from the nuclear materials production. A large break at the inlet or outlet heads of the heat exchangers would occur if the restraint members of the heads become inactive. The heat exchanger head is attached to the tubesheet by 84 staybolts. The structural integrity of the heads is demonstrated by showing the redundant capacity of the staybolts to restrain the head at design conditions and under seismic loadings. The beat exchanger head is analyzed with a three- dimensional finite element model. The restraint provided by the staybolts is evaluated for several postulated cases of inactive or missing staybolts, that is, bolts that have a flaw exceeding the ultrasonic testing (UT) threshold depth of 25% of the bolt diameter. A limit of 6 inactive staybolts is reached with a fracture criterion based on the maximum allowable local displacement at the active staybolts which corresponds to the crack tip opening displacement (CTOD) of 0.032 inches. An acceptance criteria methodology has been developed to disposition flaws reported in the staybolt inspections while ensuring adequate restraint capacity of the staybolts to maintain integrity of the heat exchanger heads against collapse. The methodology includes an approach for the baseline and periodic inspections of the staybolts. A total of up to 6 staybolts, reported as containing flaws with depths at or exceeding 25% would be acceptable in the heat exchanger.

  6. Proceedings of the 1987 International Symposium on Condensing Heat Exchangers

    NASA Astrophysics Data System (ADS)

    1987-04-01

    Technology for advanced, high-efficiency heating equipment was discussed. Twenty-six papers from nine countries were presented, covering various aspects of such equipment designed to operate with condensing heat exchangers - including furnaces, boilers, water heaters, and fuel-fired heat pumps. The emphasis was on residential and commercial equipment, and both gas- and oil-firing were considered. Specific topics included: (1) condensate characterization; (2) metallic materials for condensing heat exchangers - aluminum and stainless steel; (3) non-metallic materials for heat exchangers and vents - ceramics and polymers; (4) example condensing units and systems; (5) experience with oil-fired condensing units; (6) field experience; (7) design techniques and efficiency test procedures. Papers are indexed separately.

  7. Heat transfer in He I for industrially manufactured aluminium plate heat exchangers

    NASA Astrophysics Data System (ADS)

    Jager, B.; Bon Mardion, G.; Claudet, G.; Desmaris, M.

    The heat transfer characteristics in boiling helium for commercially available aluminium plate heat exchangers, with and without fins, are given. In nucleate boiling both surfaces present the same heat transfer characteristics. For film boiling, the presence of fins improves heat transfer. It was also verified that for surfaces without fins, the peak nucleate boiling flux follows a Kutateladze law.

  8. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, P.R.; McLennan, G.A.

    1984-08-30

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  9. Fast reactor power plant design having heat pipe heat exchanger

    DOEpatents

    Huebotter, Paul R.; McLennan, George A.

    1985-01-01

    The invention relates to a pool-type fission reactor power plant design having a reactor vessel containing a primary coolant (such as liquid sodium), and a steam expansion device powered by a pressurized water/steam coolant system. Heat pipe means are disposed between the primary and water coolants to complete the heat transfer therebetween. The heat pipes are vertically oriented, penetrating the reactor deck and being directly submerged in the primary coolant. A U-tube or line passes through each heat pipe, extended over most of the length of the heat pipe and having its walls spaced from but closely proximate to and generally facing the surrounding walls of the heat pipe. The water/steam coolant loop includes each U-tube and the steam expansion device. A heat transfer medium (such as mercury) fills each of the heat pipes. The thermal energy from the primary coolant is transferred to the water coolant by isothermal evaporation-condensation of the heat transfer medium between the heat pipe and U-tube walls, the heat transfer medium moving within the heat pipe primarily transversely between these walls.

  10. Capillary pumped loop body heat exchanger

    NASA Technical Reports Server (NTRS)

    Swanson, Theodore D. (Inventor); Wren, deceased, Paul (Inventor)

    1998-01-01

    A capillary pumped loop for transferring heat from one body part to another body part, the capillary pumped loop comprising a capillary evaporator for vaporizing a liquid refrigerant by absorbing heat from a warm body part, a condenser for turning a vaporized refrigerant into a liquid by transferring heat from the vaporized liquid to a cool body part, a first tube section connecting an output port of the capillary evaporator to an input of the condenser, and a second tube section connecting an output of the condenser to an input port of the capillary evaporator. A wick may be provided within the condenser. A pump may be provided between the second tube section and the input port of the capillary evaporator. Additionally, an esternal heat source or heat sink may be utilized.

  11. Self-defrosting recuperative air-to-air heat exchanger

    DOEpatents

    Drake, R.L.

    1993-12-28

    A heat exchanger is described which includes a stationary spirally or concentrically wound heat exchanger core with rotating baffles on upper and lower ends thereof. The rotating baffles include rotating inlets and outlets which are in communication with respective fixed inlets and outlets via annuli. The rotation of the baffles causes a concurrent rotation of the temperature distribution within the stationary exchanger core, thereby preventing frost build-up in some applications and preventing the formation of hot spots in other applications. 3 figures.

  12. Assessment of ASME code examinations on regenerative, letdown and residual heat removal heat exchangers

    SciTech Connect

    Gosselin, Stephen R.; Cumblidge, Stephen E.; Anderson, Michael T.; Simonen, Fredric A.; Tinsley, G. A.; Lydell, B.; Doctor, Steven R.

    2005-07-01

    Inservice inspection requirements for pressure retaining welds in the regenerative, letdown, and residual heat removal heat exchangers are prescribed in Section XI Articles IWB and IWC of the ASME Boiler and Pressure Vessel Code. Accordingly, volumetric and/or surface examinations are performed on heat exchanger shell, head, nozzle-to-head, and nozzle-to-shell welds. Inspection difficulties associated with the implementation of these Code-required examinations have forced operating nuclear power plants to seek relief from the U.S. Nuclear Regulatory Commission. The nature of these relief requests are generally concerned with metallurgical, geometry, accessibility, and radiation burden. Over 60% of licensee requests to the NRC identify significant radiation exposure burden as the principle reason for relief from the ASME Code examinations on regenerative heat exchangers. For the residual heat removal heat exchangers, 90% of the relief requests are associated with geometry and accessibility concerns. Pacific Northwest National Laboratory was funded by the NRC Office of Nuclear Regulatory Research to review current practice with regard to volumetric and/or surface examinations of shell welds of letdown heat exchangers regenerative heat exchangers and residual (decay) heat removal heat exchangers Design, operating, common preventative maintenance practices, and potential degradation mechanisms are reviewed. A detailed survey of domestic and international PWR-specific operating experience was performed to identify pressure boundary failures (or lack of failures) in each heat exchanger type and NSSS design. The service data survey was based on the PIPExp® database and covers PWR plants worldwide for the period 1970-2004. Finally a risk assessment of the current ASME Code inspection requirements for residual heat removal, letdown, and regenerative heat exchangers is performed. The results are then reviewed to discuss the examinations relative to plant safety and occupational radiation exposures.

  13. Annual heating and cooling performances of an air-earth direct heat exchanger

    SciTech Connect

    Choi, Y.D.; An, J.S.; Kim, W.K.

    1999-07-01

    This study reports the annual heating and cooling performances of an air-earth heat exchanger, Air-earth direct heat exchanger is devised to reduce the heating and cooling loads of buildings by preheating and refreshing the intake air for ventilation. The conduction heat transfer through the earth surrounding the intake pipe was solved by employing the finite volume method. The performances of the heat exchanger were examined for the two periods of operation, 12 hours and 3 months. For the short period of operation, condensation significantly influences the thermal performance of the heat exchanger. However, for the long period of operation, the effect of condensation diminishes but the flowrate, depth, length and diameter of the intake pipe mainly affect the performance.

  14. Computational fluid modeling in a heat exchanger design

    SciTech Connect

    Eghlimi, A.; Fletcher, C.A.J.; Adam, Q.

    1999-07-01

    The design of efficient heat exchangers are crucial in many industrial applications including power utility boilers, water heaters, etc. However, in many engineering problems heat exchanger design has evolved a traditional experimental manner. This approach is not only costly but also involves technical difficulties in taking direct full-scale measurements. This raises up the issue of CFD (Computational Fluid Dynamic) modeling as a design tool. In the present study, CFD has been used to model complex flows in a heat exchanger. The efficient local fluid and thermal flow simulation around fins assist in the design process of heat exchangers. The steady-state Reynolds-averaged Navier-Stokes equations are discretized directly in physical space in a turbulent flow modeling. The complicated 3D fin and baffle arrangement has been studied. An exhaust flue (products of combustion) enter a steel tube with heat absorbing fins welded on the inside, and the hole tube sits inside a pressure vessel containing water. The heat transfer from the carrier fluid to the fins and then to the surrounding water has been studied computationally. For a fixed diameter flue there can be an infinite variety of fins configurations. The present work models the convection, conduction and radiation heat transfer inside the heat exchanger. It is desired to improve the efficiency of the heat exchanger and this can be achieved by accurately modeling the heat transfer from the fins to the surrounding fluid. A periodic heat transfer boundary condition has been applied to save the computational time. The transport equations have been under-relaxed to provide a stable solution procedure. A solution adoption mesh refinement technique has been used to refine the grid based on the numerical solution data. In this study, three turbulence models have been employed in conjunction with three near wall treatment approaches. The standard {kappa}-{epsilon}, RNG based {kappa}-{epsilon} and full Reynolds stress models with standard wall function, a pressure sensitized based wall function and a two layer zonal model have been employed. FLUENT CFD software has been utilized for this modeling. The study involves modeling conduction inside the fins and heat exchanger tube, convection inside the tube and radiation from the mixture gas (products of combustion) to the fins and surrounding water. The results are physically consistent and represent CFD analysis in modeling a heat exchanger.

  15. A Freezable Heat Exchanger for Space Suit Radiator Systems

    NASA Technical Reports Server (NTRS)

    Nabity, James A.; Mason, Georgia R.; Copeland, Robert J.; Trevino, Luis a.

    2008-01-01

    During an ExtraVehicular Activity (EVA), both the heat generated by the astronaut s metabolism and that produced by the Portable Life Support System (PLSS) must be rejected to space. The heat sources include the heat of adsorption of metabolic CO2, the heat of condensation of water, the heat removed from the body by the liquid cooling garment and the load from the electrical components. Although the sublimator hardware to reject this load weighs only 1.58 kg (3.48 lbm), an additional 3.6 kg (8 lbm) of water are loaded into the unit, most of which is sublimated and lost to space, thus becoming the single largest expendable during an eight-hour EVA. Using a radiator to reject heat from the astronaut during an EVA can reduce the amount of expendable water consumed in the sublimator. Radiators have no moving parts and are thus highly reliable. Past freezable radiators have been too heavy, but the weight can be greatly reduced by placing a small and freeze tolerant heat exchanger between the astronaut and radiator, instead of making the very large radiator freeze tolerant. Therefore, the key technological innovation to improve space suit radiator performance was the development of a lightweight and freezable heat exchanger that accommodates the variable heat load generated by the astronaut. Herein, we present the heat transfer performance of a newly designed heat exchanger that endured several freeze / thaw cycles without any apparent damage. The heat exchanger was also able to continuously turn down or turn up the heat rejection to follow the variable load.

  16. Temperature control system for a J-module heat exchanger

    DOEpatents

    Basdekas, Demetrios L.; Macrae, George; Walsh, Joseph M.

    1978-01-01

    The level of primary fluid is controlled to change the effective heat transfer area of a heat exchanger utilized in a liquid metal nuclear power plant to eliminate the need for liquid metal control valves to regulate the flow of primary fluid and the temperature of the effluent secondary fluid.

  17. Numerical and Experimental Investigation for Heat Transfer Enhancement by Dimpled Surface Heat Exchanger in Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Wang, Yiping; Li, Shuai; Yang, Xue; Deng, Yadong; Su, Chuqi

    2015-11-01

    For vehicle thermoelectric exhaust energy recovery, the temperature difference between the heat exchanger and the coolant has a strong influence on the electric power generation, and ribs are often employed to enhance the heat transfer of the heat exchanger. However, the introduction of ribs will result in a large unwanted pressure drop in the exhaust system which is unfavorable for the engine's efficiency. Therefore, how to enhance the heat transfer and control the pressure drop in the exhaust system is quite important for thermoelectric generators (TEG). In the current study, a symmetrical arrangement of dimpled surfaces staggered in the upper and lower surfaces of the heat exchanger was proposed to augment heat transfer rates with minimal pressure drop penalties. The turbulent flow characteristics and heat transfer performance of turbulent flow over the dimpled surface in a flat heat exchanger was investigated by numerical simulation and temperature measurements. The heat transfer capacity in terms of Nusselt number and the pressure loss in terms of Fanning friction factors of the exchanger were compared with those of the flat plate. The pressure loss and heat transfer characteristics of dimples with a depth-to-diameter ratio (h/D) at 0.2 were investigated. Finally, a quite good heat transfer performance with minimal pressure drop heat exchanger in a vehicle TEG was obtained. And based on the area-averaged surface temperature of the heat exchanger and the Seeback effect, the power generation can be improved by about 15% at Re = 25,000 compared to a heat exchanger with a flat surface.

  18. Numerical and Experimental Investigation for Heat Transfer Enhancement by Dimpled Surface Heat Exchanger in Thermoelectric Generator

    NASA Astrophysics Data System (ADS)

    Wang, Yiping; Li, Shuai; Yang, Xue; Deng, Yadong; Su, Chuqi

    2016-03-01

    For vehicle thermoelectric exhaust energy recovery, the temperature difference between the heat exchanger and the coolant has a strong influence on the electric power generation, and ribs are often employed to enhance the heat transfer of the heat exchanger. However, the introduction of ribs will result in a large unwanted pressure drop in the exhaust system which is unfavorable for the engine's efficiency. Therefore, how to enhance the heat transfer and control the pressure drop in the exhaust system is quite important for thermoelectric generators (TEG). In the current study, a symmetrical arrangement of dimpled surfaces staggered in the upper and lower surfaces of the heat exchanger was proposed to augment heat transfer rates with minimal pressure drop penalties. The turbulent flow characteristics and heat transfer performance of turbulent flow over the dimpled surface in a flat heat exchanger was investigated by numerical simulation and temperature measurements. The heat transfer capacity in terms of Nusselt number and the pressure loss in terms of Fanning friction factors of the exchanger were compared with those of the flat plate. The pressure loss and heat transfer characteristics of dimples with a depth-to-diameter ratio ( h/D) at 0.2 were investigated. Finally, a quite good heat transfer performance with minimal pressure drop heat exchanger in a vehicle TEG was obtained. And based on the area-averaged surface temperature of the heat exchanger and the Seeback effect, the power generation can be improved by about 15% at Re = 25,000 compared to a heat exchanger with a flat surface.

  19. Carbon-Fiber Brush Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Knowles, Timothy R.

    2004-01-01

    Velvetlike and brushlike pads of carbon fibers have been proposed for use as mechanically compliant, highly thermally conductive interfaces for transferring heat. A pad of this type would be formed by attaching short carbon fibers to either or both of two objects that one desires to place in thermal contact with each other. The purpose of using a thermal-contact pad of this or any other type is to reduce the thermal resistance of an interface between a heat source and a heat sink.

  20. Air Circulation and Heat Exchange Under Reduced Pressures

    NASA Technical Reports Server (NTRS)

    Rygalov, V.; Wheeler, R.; Dixon, M.; Fowler, P.; Hillhouse, L.

    2010-01-01

    Heat exchange rates decrease non-linearly with reductions in atmospheric pressure. This decrease creates risk of thermal stress (elevated leaf temperatures) for plants under reduced pressures. Forced convection (fans) significantly increases heat exchange rate under almost all pressures except below 10 kPa. Plant cultivation techniques under reduced pressures will require forced convection. The cooling curve technique is a reliable means of assessing the influence of environmental variables like pressure and gravity on gas exchange of plant. These results represent the extremes of gas exchange conditions for simple systems under variable pressures. In reality, dense plant canopies will exhibit responses in between these extremes. More research is needed to understand the dependence of forced convection on atmospheric pressure. The overall thermal balance model should include latent and radiative exchange components.

  1. Renormalized anisotropic exchange for representing heat assisted magnetic recording media

    SciTech Connect

    Jiao, Yipeng; Liu, Zengyuan; Victora, R. H.

    2015-05-07

    Anisotropic exchange has been incorporated in a description of magnetic recording media near the Curie temperature, as would be found during heat assisted magnetic recording. The new parameters were found using a cost function that minimized the difference between atomistic properties and those of renormalized spin blocks. Interestingly, the anisotropic exchange description at 1.5 nm discretization yields very similar switching and magnetization behavior to that found at 1.2 nm (and below) discretization for the previous isotropic exchange. This suggests that the increased accuracy of anisotropic exchange may also reduce the computational cost during simulation.

  2. Renormalized anisotropic exchange for representing heat assisted magnetic recording media

    NASA Astrophysics Data System (ADS)

    Jiao, Yipeng; Liu, Zengyuan; Victora, R. H.

    2015-05-01

    Anisotropic exchange has been incorporated in a description of magnetic recording media near the Curie temperature, as would be found during heat assisted magnetic recording. The new parameters were found using a cost function that minimized the difference between atomistic properties and those of renormalized spin blocks. Interestingly, the anisotropic exchange description at 1.5 nm discretization yields very similar switching and magnetization behavior to that found at 1.2 nm (and below) discretization for the previous isotropic exchange. This suggests that the increased accuracy of anisotropic exchange may also reduce the computational cost during simulation.

  3. Performance Prediction of Cross-finned Tube Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Kondou, Chieko; Senshu, Takao; Matsumura, Kenji; Oguni, Kensaku

    An important issue in heat pumps is increasing their efficiency, in order to achieve a significant optimization for heat exchangers. Techniques to simulate the flow length averaged heat transfer coefficient and static pressure drop through the flow passage are presented in this paper. In addition, an analytical evaluation of the cost reduction for a cross-fined tube heat exchanger of outdoor heat pump units is instantiated. The dimensionless factors, Colburn's factor j and Fanning's friction factor f, express the heat transfer performance and frictional characteristics, as a function of Reynolds number. These depend on slit possession, an original parameter used in this study. Further, this paper describes an approximate expression of the fin efficiency, which can be used for to survey the fin parameters. The above three concepts were necessary to forecast the performance on the airside. In the results, the cost minimum point was obtained with a comparable performance.

  4. Derivation of effectiveness-NTU method for heat exchangers with heat leak

    SciTech Connect

    William M. Soyars

    2001-11-01

    A powerful and useful method for heat exchanger analysis is the effectiveness-NTU method. The equations for this technique presented in textbooks, however, are limited to the case where all of the heat transfer occurs between the two fluid streams. In an application of interest to us, cryogenic heat exchangers, we wish to consider a heat leak term. Thus, we have derived equations for the {var_epsilon}-NTU method with heat leak involved. The cases to be studied include evaporators, condensers, and counter-flow, with heat leak both in and out.

  5. Thermal performance of advanced heat exchangers for ammonia refrigeration systems

    SciTech Connect

    Panchal, C.B.; Rabas, T.J.

    1993-10-01

    Current practice in the ammonia industry is to use plain tubes. This article demonstrates that the coefficient of performance (COP) can be increased by about 11% using tubes with ammonia-side enhancement and by about 26% using tubes with ammonia-side and water-side enhancement. Further improvements with respect to energy and cost are possible with the compact heat exchanger types -- plate-frame and plate-fin -- because they can be optimized for the system conditions for each application. These findings are based on experimentally determined overall heat transfer coefficients that were obtained for candidate heat exchangers for the Ocean Thermal Energy Conversion (OTEC) program.

  6. The Design on the Refrigerant Circuit of Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Wang, Kaijian; Fukaya, Masaharu; Ding, Guoliang; Liu, Jian

    The efficient design method for plate fin-and-tube heat exchanger has been developed with the directed graph(graph-based traversal method) in graph theory and the distribution model of refrigerant flow rate. According to the experimental results of heat exchanger which is carried out under 98 experimental conditions of the changes of air velocity and the refrigerant flow rates and so on, by using the refrigerant R 22 and R 410A, we conclude the following deviations of analysis: the heat transfer rate is within ±10% and the pressure drop is within ±20%. Now this design method has being used for designing plate fin-and-tube heat exchangers efficiently.

  7. Wall mounted heat exchanger characterization. [cryogenic propellant tanks

    NASA Technical Reports Server (NTRS)

    Bullard, B. R.

    1975-01-01

    Analytical models are presented for describing the heat and mass transfer and the energy distribution in the contents of a cryogenic propellant tank, under varying gravity levels. These models are used to analytically evaluate the effectiveness of a wall heat exchanger as a means of controlling the pressure in the tank during flight and during fill operations. Pressure and temperature histories are presented for tanks varying in size from 4 to 22.5 feet in diameter and gravity levels from 0-1. Results from the subscale test program, utilizing both non-cryogenic and cryogenic fluid, designed to evaluate a tank wall heat exchanger are described and compared with the analytical models. Both the model and test results indicate that a passive tank wall heat exchanger can effectively control tank pressure. However, the weight of such a system is considerably higher than that of an active mixer system.

  8. Direct-contact closed-loop heat exchanger

    DOEpatents

    Berry, G.F.; Minkov, V.; Petrick, M.

    1981-11-02

    A high temperature heat exchanger is disclosed which has a closed loop and a heat transfer liquid within the loop, the closed loop having a first horizontal channel with inlet and outlet means for providing direct contact of a first fluid at a first temperature with the heat transfer liquid, a second horizontal channel with inlet and outlet means for providing direct contact of a second fluid at a second temperature with the heat transfer liquid, and means for circulating the heat transfer liquid.

  9. The use of aviation gas-liquid heat exchangers employing heat pipes

    NASA Astrophysics Data System (ADS)

    Baranov, Iu. F.; Lokai, N. V.; Khananov, R. I.

    The possibility of using gas-liquid heat-pipe exchangers in different systems of aviation engines is examined, and methods for calculating the characteristics of such heat exchangers are discussed. A program developed for calculating the static and dynamic characteristics of heat-pipe exchangers is described. The program, which consists of 13 modules, uses the finite difference method. The program includes modules for calculating the gravitational characteristics of heat pipes with and without a capillary structure; the vapor parameters are calculated in the one-dimensional formulation for the viscous and inertial components with allowance for compressibility.

  10. The design and fabrication of a Stirling engine heat exchanger module with an integral heat pipe

    NASA Technical Reports Server (NTRS)

    Schreiber, Jeffrey G.

    1988-01-01

    The conceptual design of a free-piston Stirling Space Engine (SSE) intended for space power applications has been generated. The engine was designed to produce 25 kW of electric power with heat supplied by a nuclear reactor. A novel heat exchanger module was designed to reduce the number of critical joints in the heat exchanger assembly while also incorporating a heat pipe as the link between the engine and the heat source. Two inexpensive verification tests are proposed. The SSE heat exchanger module is described and the operating conditions for the module are outlined. The design process of the heat exchanger modules, including the sodium heat pipe, is briefly described. Similarities between the proposed SSE heat exchanger modules and the LeRC test modules for two test engines are presented. The benefits and weaknesses of using a sodium heat pipe to transport heat to a Stirling engine are discussed. Similarly, the problems encountered when using a true heat pipe, as opposed to a more simple reflux boiler, are described. The instruments incorporated into the modules and the test program are also outlined.

  11. Spiral flighted double walled heat exchanger

    SciTech Connect

    Bodrey, D.M.; Hiller, C.C.; Blackshaw, A.L.; Robinson, G.P. Jr.

    1993-08-24

    A heat transfer coil is described for use with heat transfer fluids between which heat is to be transferred comprising: a first elongate piece of heat conductive tubing defining a peripheral surface thereon and formed into a coil configuration; and a second piece of heat conductive tubing wound around the first piece of heat conductive tubing in a helical configuration with respect to the first piece of tubing and defining a plurality of helical flights having an inboard portion thereon, the helical flights arranged so that the inboard portion of the helical flights is in conforming intimate physical contact with the peripheral surface on the first elongate piece of heat conductive tubing, the second piece of tubing having been wound around the first piece of tubing while the first piece of tubing is substantially straight and then the first piece of tubing with the second piece of tubing there around formed into the coil configuration, the first and second pieces of tubing defining fluid passages there through, the cross-sectional area of the passage through second piece of tubing having been adjusted by internally pressurizing the second piece of tubing to nonelastically deform the second piece of tubing to change the cross-sectional area of the passage through the second piece of tubing to a desired final size after the first and second pieces of tubing simultaneously annealed while maintaining substantially the same cross sectional area of the passage through the first piece of tubing and while maintaining intimate physical contact between the first and second pieces of tubing.

  12. Analysis of Heat Transfers inside Counterflow Plate Heat Exchanger Augmented by an Auxiliary Fluid Flow

    PubMed Central

    Khaled, A.-R. A.

    2014-01-01

    Enhancement of heat transfers in counterflow plate heat exchanger due to presence of an intermediate auxiliary fluid flow is investigated. The intermediate auxiliary channel is supported by transverse conducting pins. The momentum and energy equations for the primary fluids are solved numerically and validated against a derived approximate analytical solution. A parametric study including the effect of the various plate heat exchanger, and auxiliary channel dimensionless parameters is conducted. Different enhancement performance indicators are computed. The various trends of parameters that can better enhance heat transfer rates above those for the conventional plate heat exchanger are identified. Large enhancement factors are obtained under fully developed flow conditions. The maximum enhancement factors can be increased by above 8.0- and 5.0-fold for the step and exponential distributions of the pins, respectively. Finally, counterflow plate heat exchangers with auxiliary fluid flows are recommended over the typical ones if these flows can be provided with the least cost. PMID:24719572

  13. Electrically enhanced fluidized bed heat exchanger

    SciTech Connect

    Lessor, D.L.; Robertus, R.J.; Roberts, G.L.

    1994-05-01

    The experiments have shown that a high level of electrical charging can be achieved in a fluidized bed of two resistive particle types; that bed stabilization rather than increased sensible heat transport dominates low frequency electric field effects on heat transfer with most bed loadings; and, hence, that applying an oscillatory potential difference between tubes or rods in a fluidized bed of two mutual contact-charging particle species gives reduced rather than improved heat transfer. Applying an oscillatory potential difference between rods in a bed of quartz particles fluidized alone did give improved heat transfer, however. With no electric field applied, most fluidized mixes were found to give higher heat transfer rates than the average of the values when each of the two species was fluidized alone. The high level of charging observed in some mixed beds may prove of interest for some air cleanup applications; the results show that simultaneous fluidization of pairs of bipolar charging materials of similar particle size is possible without excessive agglomeration. This would be important for air cleanup.

  14. Boiling heat transfer of refrigerant R-21 in upward flow in plate-fin heat exchanger

    NASA Astrophysics Data System (ADS)

    Kuznetsov, V. V.; Shamirzaev, A. S.

    2015-11-01

    The article presents the results of experimental investigation of boiling heat transfer of refrigerant R-21 in upward flow in a vertical plate-fin heat exchanger with transverse size of the channels that is smaller than the capillary constant. The heat transfer coefficients obtained in ranges of small mass velocities and low heat fluxes, which are typical of the industry, have been poorly studied yet. The characteristic patterns of the upward liquid-vapor flow in the heat exchanger channels and the regions of their existence are detected. The obtained data show a weak dependence of heat transfer coefficient on equilibrium vapor quality, mass flow rate, and heat flux density and do not correspond to calculations by the known heat transfer models. A possible reason for this behavior is a decisive influence of evaporation of thin liquid films on the heat transfer at low heat flux.

  15. Advanced heat-pipe heat exchanger and microprocessor-based modulating burner controls development

    NASA Astrophysics Data System (ADS)

    Lowenstein, A.; Cohen, B.; Feldman, S.; Marsala, J.; Spatz, M.; Smith, E.; Tandler, J.

    1988-02-01

    The work presented includes: (1) the development of a heat-pipe condensing heat exchanger; (2) the development of a nominal 100,000 Btu/hr modulating air/gas valve; (3) the experimental performance studies of a water/copper thermosyphons; (4) the field operation of a six-zone warm-air heating system; (5) the adaptation of a conventional venturi-type burner to modulation; and (6) the results of a one-day workshop for manufacturers of HVAC equipment on heat-pipe heat exchangers. Several of the accomplishments of the project included: An air/gas valve was adapted to furnaces with heat-pipe and drum-type heat exchangers, providing these furnaces with over a 5 to 1 turndown capability. A six-zone warm-air heating system was tested for two winters with the modulating furnaces previously described. A data base for the application of copper/water thermosyphons was started. A ten-tube heat-pipe heat exchanger was incorporated into a conventional heat exchanger with only a small increase in the furnace's dimensions.

  16. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.

    1996-12-03

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use the working solution of the absorption system for the heat transfer medium. A combination of weak and rich liquor working solution is used as the heat transfer medium.

  17. Assessment of next generation nuclear plant intermediate heat exchanger design.

    SciTech Connect

    Majumdar, S.; Moisseytsev, A.; Natesan, K.; Nuclear Engineering Division

    2008-10-17

    The Next Generation Nuclear Plant (NGNP), which is an advanced high temperature gas reactor (HTGR) concept with emphasis on production of both electricity and hydrogen, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 900-1000 C. In the indirect cycle system, an intermediate heat exchanger is used to transfer the heat from primary helium from the core to the secondary fluid, which can be helium, nitrogen/helium mixture, or a molten salt. The system concept for the vary high temperature reactor (VHTR) can be a reactor based on the prismatic block of the GT-MHR developed by a consortium led by General Atomics in the U.S. or based on the PBMR design developed by ESKOM of South Africa and British Nuclear Fuels of U.K. This report has made an assessment on the issues pertaining to the intermediate heat exchanger (IHX) for the NGNP. A detailed thermal hydraulic analysis, using models developed at ANL, was performed to calculate heat transfer, temperature distribution, and pressure drop. Two IHX designs namely, shell and straight tube and compact heat exchangers were considered in an earlier assessment. Helical coil heat exchangers were analyzed in the current report and the results were compared with the performance features of designs from industry. In addition, a comparative analysis is presented between the shell and straight tube, helical, and printed circuit heat exchangers from the standpoint of heat exchanger volume, primary and secondary sides pressure drop, and number of tubes. The IHX being a high temperature component, probably needs to be designed using ASME Code Section III, Subsection NH, assuming that the IHX will be classified as a class 1 component. With input from thermal hydraulic calculations performed at ANL, thermal conduction and stress analyses were performed for the helical heat exchanger design and the results were compared with earlier-developed results on shell and straight tube and printed circuit heat exchangers.

  18. Heat exchanger module for stirling engines

    SciTech Connect

    Darche, M. J. P.; Carlquist, S.

    1985-02-12

    The invention relates to Stirling engines and provides a modular assembly composed of a cylinder head, a heater, a regenerator, a cooler and a cold duct, and making it possible by mounting a plurality of identical modules on an engine assembly to construct a multi-cylinder double acting Stirling engine of the indirect heating type.

  19. Light bulb heat exchanger for magnetohydrodynamic generator applications - Preliminary evaluation

    NASA Technical Reports Server (NTRS)

    Smith, J. M.; Hwang, C. C.; Seikel, G. R.

    1974-01-01

    The light-bulb heat-exchanger concept is investigated as a possible means of using a combustion heat source to supply energy to an inert gas MHD power generator system. In this concept, combustion gases flow through a central passage which consists of a duct with transparent walls through which heat is transferred by radiation to a radiation receiver which in turn heats the inert gas by convection. The effects of combustion-gas emissivity, transparent-wall-transmissivity, radiation-receiver emissivity, and the use of fins in the inert gas coolant passage are studied. The results indicate that inert gas outlet temperatures of 2500 K are possible for combustion temperatures of 3200 K and that sufficient energy can be transferred from the combustion gas to reduce its temperature to approximately 2000 K. At this temperature more conventional heat exchangers can be used.

  20. Liquid Salt Heat Exchanger Technology for VHTR Based Applications

    SciTech Connect

    Anderson, Mark; Sridhara, Kumar; Allen, Todd; Peterson, Per

    2012-10-11

    The objective of this research is to evaluate performance of liquid salt fluids for use as a heat carrier for transferring high-temperature process heat from the very high-temperature reactor (VHTR) to chemical process plants. Currently, helium is being considered as the heat transfer fluid; however, the tube size requirements and the power associated with pumping helium may not be economical. Recent work on liquid salts has shown tremendous potential to transport high-temperature heat efficiently at low pressures over long distances. This project has two broad objectives: To investigate the compatibility of Incoloy 617 and coated and uncoated SiC ceramic composite with MgCl2-KCl molten salt to determine component lifetimes and aid in the design of heat exchangers and piping; and, To conduct the necessary research on the development of metallic and ceramic heat exchangers, which are needed for both the helium-to-salt side and salt-to-process side, with the goal of making these heat exchangers technologically viable. The research will consist of three separate tasks. The first task deals with material compatibility issues with liquid salt and the development of techniques for on-line measurement of corrosion products, which can be used to measure material loss in heat exchangers. Researchers will examine static corrosion of candidate materials in specific high-temperature heat transfer salt systems and develop an in situ electrochemical probe to measure metallic species concentrations dissolved in the liquid salt. The second task deals with the design of both the intermediate and process side heat exchanger systems. Researchers will optimize heat exchanger design and study issues related to corrosion, fabrication, and thermal stresses using commercial and in-house codes. The third task focuses integral testing of flowing liquid salts in a heat transfer/materials loop to determine potential issues of using the salts and to capture realistic behavior of the salts in a small scale prototype system. This includes investigations of plugging issues, heat transfer, pressure drop, and the corrosion and erosion of materials in the flowing system.

  1. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 14 2013-07-01 2013-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  2. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 14 2012-07-01 2011-07-01 true Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  3. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 13 2010-07-01 2010-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  4. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 13 2011-07-01 2011-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  5. 40 CFR Table 6 to Subpart Hhhhh of... - Requirements for Heat Exchange Systems

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 14 2014-07-01 2014-07-01 false Requirements for Heat Exchange Systems... Manufacturing Pt. 63, Subpt. HHHHH, Table 6 Table 6 to Subpart HHHHH of Part 63—Requirements for Heat Exchange... your heat exchange systems. For each . . . You must . . . Heat exchange system, as defined in §...

  6. Development, Fabrication, and Testing of a Liquid/Liquid Microchannel Heat Exchanger for Constellation Spacecrafts

    NASA Technical Reports Server (NTRS)

    Hawkins-Reynolds, Ebony; Le,Hung; Stephans, Ryan A.

    2009-01-01

    Minimizing mass and volume is critically important for space hardware. Microchannel technology can be used to decrease both of these parameters for heat exchangers. Working in concert with NASA, Pacific Northwest National Laboratories (PNNL) has developed a microchannel liquid/liquid heat exchanger that has resulted in significant mass and volume savings. The microchannel heat exchanger delivers these improvements without sacrificing thermal and pressure drop performance. A conventional heat exchanger has been tested and the performance of it recorded to compare it to the microchannel heat exchanger that PNNL has fabricated. The microchannel heat exchanger was designed to meet all of the requirements of the baseline heat exchanger, while reducing the heat exchanger mass and volume. The baseline heat exchanger was designed to have an transfer approximately 3.1 kW for a specific set of inlet conditions. The baseline heat exchanger mass was 2.7 kg while the microchannel mass was only 2.0 kg. More impressive, however, was the volumetric savings associated with the microchannel heat exchanger. The microchannel heat exchanger was an order of magnitude smaller than the baseline heat exchanger (2180cm3 vs. 311 cm3). This paper will describe the test apparatus designed to complete performance tests for both heat exchangers. Also described in this paper will be the performance specifications for the microchannel heat exchanger and how they compare to the baseline heat exchanger.

  7. Progress Report for Diffusion Welding of the NGNP Process Application Heat Exchangers

    SciTech Connect

    R.E. Mizia; D.E. Clark; M.V. Glazoff; T.E. Lister; T.L. Trowbridge

    2011-04-01

    The NGNP Project is currently investigating the use of metallic, diffusion welded, compact heat exchangers to transfer heat from the primary (reactor side) heat transport system to the secondary heat transport system. The intermediate heat exchanger will transfer this heat to downstream applications such as hydrogen production, process heat, and electricity generation. The channeled plates that make up the heat transfer surfaces of the intermediate heat exchanger will have to be assembled into an array by diffusion welding.

  8. Experimental investigation of a reticulated porous alumina heat exchanger for high temperature gas heat recovery

    SciTech Connect

    Banerjee, A; Chandran, RB; Davidson, JH

    2015-01-22

    The present study presents an experimental study of a prototype counter-flow heat exchanger designed to recover sensible heat from inert and reactive gases flowing through a high temperature solar reactor for splitting CO2. The tube-in-tube heat exchanger is comprised of two concentric alumina tubes, each filled with reticulated porous alumina with a nominal porosity of 80% and pore density of 5 pores per inch (ppi). The RPC provides high heat transfer surface area per unit volume (917 m(-1)) with low pressure drop. Measurements include the permeability, inertial coefficient, overall heat transfer coefficient, effectiveness and pressure drop. For laminar flow and an inlet gas temperature of 1240 K, the overall heat transfer coefficients are 36-41 W m(-2) K-1. The measured performance is in good agreement with a prior CFD model of the heat exchanger. (C) 2014 Elsevier Ltd. All rights reserved.

  9. Effect of Heat Exchanger Material and Fouling on Thermoelectric Exhaust Heat Recovery

    SciTech Connect

    Love, Norman; Szybist, James P; Sluder, Scott

    2011-01-01

    This study is conducted in an effort to better understand and improve the performance of thermoelectric heat recovery systems for automotive use. For this purpose an experimental investigation of thermoelectrics in contact with clean and fouled heat exchangers of different materials is performed. The thermoelectric devices are tested on a bench-scale thermoelectric heat recovery apparatus that simulates automotive exhaust. The thermoelectric apparatus consists of a series of thermoelectric generators contacting a hot-side and a cold-side heat exchanger. The thermoelectric devices are tested with two different hot-side heat exchanger materials, stainless steel and aluminum, and at a range of simulated exhaust gas flowrates (40 to 150 slpm), exhaust gas temperatures (240 C and 280 C), and coolant-side temperatures (40 C and 80 C). It is observed that for higher exhaust gas flowrates, thermoelectric power output increases while overall system efficiency decreases. Degradation of the effectiveness of the EGR-type heat exchangers over a period of driving is also simulated by exposing the heat exchangers to diesel engine exhaust under thermophoretic conditions to form a deposit layer. For the fouled EGR-type heat exchangers, power output and system efficiency is observed to be significantly lower for all conditions tested. The study found, however, that heat exchanger material is the dominant factor in the ability of the system to convert heat to electricity with thermoelectric generators. This finding is thought to be unique to the heat exchangers used for this study, and not a universal trend for all system configurations.

  10. Materials, Turbomachinery and Heat Exchangers for Supercritical CO2 Systems

    SciTech Connect

    Anderson, Mark; Nellis, Greg; Corradini, Michael

    2012-10-19

    The objective of this project is to produce the necessary data to evaluate the performance of the supercritical carbon dioxide cycle. The activities include a study of materials compatibility of various alloys at high temperatures, the heat transfer and pressure drop in compact heat exchanger units, and turbomachinery issues, primarily leakage rates through dynamic seals. This experimental work will serve as a test bed for model development and design calculations, and will help define further tests necessary to develop high-efficiency power conversion cycles for use on a variety of reactor designs, including the sodium fast reactor (SFR) and very high-temperature gas reactor (VHTR). The research will be broken into three separate tasks. The first task deals with the analysis of materials related to the high-temperature S-CO{sub 2} Brayton cycle. The most taxing materials issues with regard to the cycle are associated with the high temperatures in the reactor side heat exchanger and in the high-temperature turbine. The system could experience pressures as high as 20MPa and temperatures as high as 650°C. The second task deals with optimization of the heat exchangers required by the S-CO{sub 2} cycle; the S-CO{sub 2} flow passages in these heat exchangers are required whether the cycle is coupled with a VHTR or an SFR. At least three heat exchangers will be required: the pre-cooler before compression, the recuperator, and the heat exchanger that interfaces with the reactor coolant. Each of these heat exchangers is unique and must be optimized separately. The most challenging heat exchanger is likely the pre-cooler, as there is only about a 40°C temperature change but it operates close to the CO{sub 2} critical point, therefore inducing substantial changes in properties. The proposed research will focus on this most challenging component. The third task examines seal leakage through various dynamic seal designs under the conditions expected in the S-CO{sub 2} cycle, including supercritical, choked, and two-phase flow conditions.

  11. System design package: Maxi-therm S-101 heating module, passive heat exchanger

    NASA Technical Reports Server (NTRS)

    1977-01-01

    This document is the specification which establishes the requirements for the design, installation, and performance of a passive heat exchanger module with auxiliary heaters for use with solar heating systems. It designates the Interim Performance Criteria applicable to the subsystem and defines any deviations. This document also includes the manufacturing instructions and required materials and parts for the Maxitherm S101 Heating Module.

  12. Flow-induced vibration of component cooling water heat exchangers

    SciTech Connect

    Yeh, Y.S.; Chen, S.S. . Nuclear Engineering Dept.; Argonne National Lab., IL )

    1990-01-01

    This paper presents an evaluation of flow-induced vibration problems of component cooling water heat exchangers in one of Taipower's nuclear power stations. Specifically, it describes flow-induced vibration phenomena, tests to identify the excitation mechanisms, measurement of response characteristics, analyses to predict tube response and wear, various design alterations, and modifications of the original design. Several unique features associated with the heat exchangers are demonstrated, including energy-trapping modes, existence of tube-support-plate (TSP)-inactive modes, and fluidelastic instability of TSP-active and -inactive modes. On the basis of this evaluation, the difficulties and future research needs for the evaluation of heat exchangers are identified. 11 refs., 19 figs., 3 tabs.

  13. Mill Scale Corrosion and Prevention in Carbon Steel Heat Exchanger

    NASA Astrophysics Data System (ADS)

    Sharma, Pankaj; Roy, Himadri

    2015-10-01

    The cause of material degradation of an ASTM A-124 grade carbon steel tube belonging to a heat exchanger has been investigated. Visual examination, followed by an in-depth microstructural characterization using optical microscopy, energy dispersive X-ray, and scanning electron microscopy, was carried out for understanding the primary cause of material degradation. Based on the results of an extensive examination as well as the background information provided on the heat exchanger, it was determined that the steel tubes were predominantly damaged by the mechanism of crevice corrosion facilitated by the presence of mill scale. It is concluded that the heat exchanger tubes were not properly investigated for defects after their fabrication. Based on the situation, the proper cleaning method was selected for preventing further corrosion in the system. A chemical cleaning process was designed using acid pickling along with an inhibitor and a surfactant.

  14. Inverse heat transfer problem in digital temperature control in plate fin and tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Taler, Dawid; Sury, Adam

    2011-12-01

    The aim of the paper is a steady-state inverse heat transfer problem for plate-fin and tube heat exchangers. The objective of the process control is to adjust the number of fan revolutions per minute so that the water temperature at the heat exchanger outlet is equal to a preset value. Two control techniques were developed. The first is based on the presented mathematical model of the heat exchanger while the second is a digital proportional-integral-derivative (PID) control. The first procedure is very stable. The digital PID controller becomes unstable if the water volumetric flow rate changes significantly. The developed techniques were implemented in digital control system of the water exit temperature in a plate fin and tube heat exchanger. The measured exit temperature of the water was very close to the set value of the temperature if the first method was used. The experiments showed that the PID controller works also well but becomes frequently unstable.

  15. Heat exchanger analysis on a Microvax II/GPX

    NASA Astrophysics Data System (ADS)

    Haught, Alan F.

    1988-12-01

    The finite element code FIDAP was used to examine the fluid flow path within a flat plate tube/fin heat exchanger and the resulting heat transfer from the fins and tube walls. The mathematical formulation, mesh development and analysis procedure are presented, and the results obtained are compared with experimental observations of the fluid flow and measurements of the fluid heating. This problem illustrates the capabilities of finite element techniques for analyzing complex three-dimensional convection-dominated heat transfer, and demonstrates the scope of problems which can be addressed on a Micro VAX II/GPX workstation.

  16. Diffusion Welding of Compact Heat Exchangers for Nuclear Applications

    SciTech Connect

    Denis Clark; Ron Mizia; Dr. Michael V. Glazoff; Mr. Michael W. Patterson

    2012-06-01

    The next-­-generation nuclear plant (NGNP) is designed to be a flexible source of energy, producing various mixes of electrical energy and process heat (for example, for hydrogen generation) on demand. Compact heat exchangers provide an attractive way to move energy from the helium primary reactor coolant to process heat uses. For process heat efficiency, reactor outlet temperatures of 750-­-900°C are desirable. There are minor but deleterious components in the primary coolant; the number of alloys that can handle this environment is small. The present work concentrates on Alloys 800H and 617.

  17. Performance of a Thermoelectric Device with Integrated Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Barry, Matthew M.; Agbim, Kenechi A.; Chyu, Minking K.

    2015-06-01

    Thermoelectric devices (TEDs) convert heat directly into electrical energy, making them well suited for waste heat recovery applications. An integrated thermoelectric device (iTED) is a restructured TED that allows more heat to enter the p-n junctions, thus producing a greater power output . An iTED has heat exchangers incorporated into the hot-side interconnectors with flow channels directing the working fluid through the heat exchangers. The iTED was constructed of p- and n-type bismuth-telluride semiconductors and copper interconnectors and rectangular heat exchangers. The performance of the iTED in terms of , produced voltage and current , heat input and conversion efficiency for various flow rates (), inlet temperatures (C) ) and load resistances () with a constant cold-side temperature ( = 0C) was conducted experimentally. An increase in had a greater effect on the performance than did an increase in . A 3-fold increase in resulted in a 3.2-, 3.1-, 9.7-, 3.5- and 2.8-fold increase in and respectively. For a constant of 50C, a 3-fold increase in from 3300 to 9920 resulted in 1.6-, 1.6-, 2.6-, 1.5- and 1.9-fold increases in , , , and respectively.

  18. Microfabricated fuel heating value monitoring device

    DOEpatents

    Robinson, Alex L.; Manginell, Ronald P.; Moorman, Matthew W.

    2010-05-04

    A microfabricated fuel heating value monitoring device comprises a microfabricated gas chromatography column in combination with a catalytic microcalorimeter. The microcalorimeter can comprise a reference thermal conductivity sensor to provide diagnostics and surety. Using microfabrication techniques, the device can be manufactured in production quantities at a low per-unit cost. The microfabricated fuel heating value monitoring device enables continuous calorimetric determination of the heating value of natural gas with a 1 minute analysis time and 1.5 minute cycle time using air as a carrier gas. This device has applications in remote natural gas mining stations, pipeline switching and metering stations, turbine generators, and other industrial user sites. For gas pipelines, the device can improve gas quality during transfer and blending, and provide accurate financial accounting. For industrial end users, the device can provide continuous feedback of physical gas properties to improve combustion efficiency during use.

  19. Materials problems and enhancements for LWR heat exchangers in Taiwan

    SciTech Connect

    Lee, J.I.; Lai, H.C.; Yang, J.P.; Mao, W.Y.; Chu, F.; Tseng, G.J.; Fan, B.T.; Horng, H.N.

    1992-12-31

    This paper summarizes the investigated results of corrosion-related failures in LWR heat exchangers (main condensers and feedwater heaters) in Taiwan, including galvanic corrosion in Al-bronze tubesheets, erosion-corrosion in Cu-10Ni alloy tubes in both steam side and water side, and pitting corrosion in AISI 304 S. S. tubes of feedwater heaters. It also discusses the successes of various remedial actions implemented in the field for resolving these problems, and then some further investigations in LWR heat exchanger are described.

  20. Internal dust recirculation system for a fluidized bed heat exchanger

    DOEpatents

    Gamble, Robert L.; Garcia-Mallol, Juan A.

    1981-01-01

    A fluidized bed heat exchanger in which air is passed through a bed of particulate material containing fuel disposed in a housing. A steam/water natural circulation system is provided in a heat exchange relation to the bed and includes a steam drum disposed adjacent the bed and a tube bank extending between the steam drum and a water drum. The tube bank is located in the path of the effluent gases exiting from the bed and a baffle system is provided to separate the solid particulate matter from the effluent gases. The particulate matter is collected and injected back into the fluidized bed.

  1. Optimization of the Heat Exchangers of a Thermoelectric Generation System

    NASA Astrophysics Data System (ADS)

    Martínez, A.; Vián, J. G.; Astrain, D.; Rodríguez, A.; Berrio, I.

    2010-09-01

    The thermal resistances of the heat exchangers have a strong influence on the electric power produced by a thermoelectric generator. In this work, the heat exchangers of a thermoelectric generator have been optimized in order to maximize the electric power generated. This thermoelectric generator harnesses heat from the exhaust gas of a domestic gas boiler. Statistical design of experiments was used to assess the influence of five factors on both the electric power generated and the pressure drop in the chimney: height of the generator, number of modules per meter of generator height, length of the fins of the hot-side heat exchanger (HSHE), length of the gap between fins of the HSHE, and base thickness of the HSHE. The electric power has been calculated using a computational model, whereas Fluent computational fluid dynamics (CFD) has been used to obtain the thermal resistances of the heat exchangers and the pressure drop. Finally, the thermoelectric generator has been optimized, taking into account the restrictions on the pressure drop.

  2. Heat exchanger selection and design analyses for metal hydride heat pump systems

    DOE PAGESBeta

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters aremore » varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.« less

  3. The influence of a radiated heat exchanger surface on heat transfer

    NASA Astrophysics Data System (ADS)

    Morel, Sławomir

    2015-09-01

    The experiment leads to establish the influence of radiated surface development heat exchangers on the values of heat flux transferred with water flowing through the exchangers and placed in electric furnace chamber. The values of emissivity coefficients are given for the investigated metal and ceramic coatings. Analytical calculations have been made for the effect of the heating medium (flame) - uncoated wall and then heating medium (flame) - coated wall reciprocal emissivity coefficients. Analysis of the values of exchanged heat flux were also realized. Based on the measurement results for the base coating properties, these most suitable for spraying the walls of furnaces and heat exchangers were selected, and determined by the intensification of heat exchange effect. These coatings were used to spray the walls of a laboratory waste-heat boiler, and then measurements of fluxes of heat absorbed by the cooling water flowing through the boiler tubes covered with different type coatings were made. Laboratory tests and calculations were also confirmed by the results of full-scale operation on the metallurgical equipment.

  4. Heat exchanger selection and design analyses for metal hydride heat pump systems

    SciTech Connect

    Mazzucco, Andrea; Voskuilen, Tyler G.; Waters, Essene L.; Pourpoint, Timothee L.; Rokni, Masoud

    2016-01-01

    This paper presents a design analysis for the development of highly efficient heat exchangers within stationary metal hydride heat pumps. The design constraints and selected performance criteria are applied to three representative heat exchangers. The proposed thermal model can be applied to select the most efficient heat exchanger design and provides outcomes generally valid in a pre-design stage. Heat transfer effectiveness is the principal performance parameter guiding the selection analysis, the results of which appear to be mildly (up to 13%) affected by the specific Nusselt correlation used. The thermo-physical properties of the heat transfer medium and geometrical parameters are varied in the sensitivity analysis, suggesting that the length of independent tubes is the physical parameter that influences the performance of the heat exchangers the most. The practical operative regions for each heat exchanger are identified by finding the conditions over which the heat removal from the solid bed enables a complete and continuous hydriding reaction. The most efficient solution is a design example that achieves the target effectiveness of 95%.

  5. Characterization of a mini-channel heat exchanger for a heat pump system

    NASA Astrophysics Data System (ADS)

    Arteconi, A.; Giuliani, G.; Tartuferi, M.; Polonara, F.

    2014-04-01

    In this paper a mini-channel aluminum heat exchanger used in a reversible heat pump is presented. Mini-channel finned heat exchangers are getting more and more interest for refrigeration systems, especially when compactness and low refrigerant charge are desired. Purpose of this paper was to characterize the mini-channel heat exchanger used as evaporator in terms of heat transfer performance and to study the refrigerant distribution in the manifold. The heat exchanger characterization was performed experimentally by means of a test rig built up for this purpose. It is composed of an air-to-air heat pump, air channels for the external and internal air circulation arranged in a closed loop, measurement sensors and an acquisition system. The overall heat transfer capacity was assessed. Moreover, in order to characterize the flow field of the refrigerant in the manifold of the heat exchanger, a numerical investigation of the fluid flow by means of CFD was performed. It was meant to evaluate the goodness of the present design and to identify possible solutions for the future improvement of the manifold design.

  6. Heat-transfer and flow characteristics of perforated-plate heat exchangers with crosscut fins

    SciTech Connect

    Isogami, Hisashi; Saho, Norihide; Kunugi, Yoshifumi; Yokoi, Kazuaki; Yoshida, Chikashi

    1995-12-31

    A new type of perforated-plate heat exchanger with crosscut fins is proposed. The heat exchanger is made up of perforated plates separated by spacers. The perforated plates have crosscut fins that are oriented 90 degrees to the axis of flow, and the angle between the fins in consecutive perforated plates can be varied. Experiments were performed to investigate the heat transfer and the pressure loss in the proposed heat exchanger. The following results were obtained. (1) Calculated overall heat-transfer coefficients are almost the same as measured heat-transfer coefficients for Reynolds numbers above 60. (2) The coefficient of pressure loss is constant for Reynolds numbers above 60. (3) The spacer thickness and the orientation angle of alternate perforated plates don`t influence the coefficient of pressure loss.

  7. Spacecraft Radiator Freeze Protection Using a Regenerative Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Ungar, Eugene K.; Schunk, Richard G.

    2011-01-01

    An active thermal control system architecture has been modified to include a regenerative heat exchanger (regenerator) inboard of the radiator. Rather than using a radiator bypass valve a regenerative heat exchanger is placed inboard of the radiators. A regenerator cold side bypass valve is used to set the return temperature. During operation, the regenerator bypass flow is varied, mixing cold radiator return fluid and warm regenerator outlet fluid to maintain the system setpoint. At the lowest heat load for stable operation, the bypass flow is closed off, sending all of the flow through the regenerator. This lowers the radiator inlet temperature well below the system set-point while maintaining full flow through the radiators. By using a regenerator bypass flow control to maintain system setpoint, the required minimum heat load to avoid radiator freezing can be reduced by more than half compared to a radiator bypass system.

  8. Understanding and mitigating heat exchanger fouling in bauxite refineries

    NASA Astrophysics Data System (ADS)

    Müller-Steinhagen, H.; Jamialahmadi, M.; Robson, B.

    1994-11-01

    Laboratory and plant measurements have been performed to evaluate possibilities of reducing the formation of desilication product (DSP) scale in the heat exchangers of the low-temperature Bayer process. It was found that the rate of scale formation is independent of the flow velocity, proportional to the square of the silica super saturation, and it increases exponentially with heat-transfer surface temperature. Because of the restricted operation conditions, variation of operating conditions may not reduce DSP formation sufficiently. Installation of turbulence promoters in the heat exchanger pipes had no beneficial aspects. Laboratory and plant measurements with a fluidized bed test heater indicated a strong potential of this technology to increase the operation times between chemical washes. Deposition of DSP could almost be eliminated if the process was modified such that developed subcooled boiling occurred at the heat-transfer surface.

  9. ASME code considerations for the compact heat exchanger

    SciTech Connect

    Nestell, James; Sham, Sam

    2015-08-31

    The mission of the U.S. Department of Energy (DOE), Office of Nuclear Energy is to advance nuclear power in order to meet the nation's energy, environmental, and energy security needs. Advanced high temperature reactor systems such as sodium fast reactors and high and very high temperature gas-cooled reactors are being considered for the next generation of nuclear reactor plant designs. The coolants for these high temperature reactor systems include liquid sodium and helium gas. Supercritical carbon dioxide (sCO₂), a fluid at a temperature and pressure above the supercritical point of CO₂, is currently being investigated by DOE as a working fluid for a nuclear or fossil-heated recompression closed Brayton cycle energy conversion system that operates at 550°C (1022°F) at 200 bar (2900 psi). Higher operating temperatures are envisioned in future developments. All of these design concepts require a highly effective heat exchanger that transfers heat from the nuclear or chemical reactor to the chemical process fluid or the to the power cycle. In the nuclear designs described above, heat is transferred from the primary to the secondary loop via an intermediate heat exchanger (IHX) and then from the intermediate loop to either a working process or a power cycle via a secondary heat exchanger (SHX). The IHX is a component in the primary coolant loop which will be classified as "safety related." The intermediate loop will likely be classified as "not safety related but important to safety." These safety classifications have a direct bearing on heat exchanger design approaches for the IHX and SHX. The very high temperatures being considered for the VHTR will require the use of very high temperature alloys for the IHX and SHX. Material cost considerations alone will dictate that the IHX and SHX be highly effective; that is, provide high heat transfer area in a small volume. This feature must be accompanied by low pressure drop and mechanical reliability and robustness. Classic shell and tube designs will be large and costly, and may only be appropriate in steam generator service in the SHX where boiling inside the tubes occurs. For other energy conversion systems, all of these features can be met in a compact heat exchanger design. This report will examine some of the ASME Code issues that will need to be addressed to allow use of a Code-qualified compact heat exchanger in IHX or SHX nuclear service. Most effort will focus on the IHX, since the safety-related (Class A) design rules are more extensive than those for important-to-safety (Class B) or commercial rules that are relevant to the SHX.

  10. A passive thermosyphon heat exchanger for residential solar installations

    NASA Technical Reports Server (NTRS)

    Franklin, J. L.; Saaski, E. W.; Hankins, J. D.

    1977-01-01

    The paper details the development of a thermosyphon water-to-air heat exchanger for residential solar applications. Modeling techniques used in the analysis of thermosyphon performance are included, as well as test results from laboratory-scale experiments. In addition, a description of the initial full-scale prototype is presented, along with experimental test results. Present areas of development are discussed, with an economic comparison of thermosyphon and forced convection heating systems also being included.

  11. Selection, Evaluation, And Rating of Compact Heat exchangers

    SciTech Connect

    Carlson, Matt

    2014-10-07

    SEARCH determines and optimizes the design of a compact heat exchanger for specified process conditions. The user specifies process boundary conditions including the fluid state and flow rate and SEARCH will determine the optimum flow arrangement, channel geometry, and mechanical design for the unit. Fluids are modeled using NUST Refprop or tabulated values. A variety of thermal-hydraulic correlations are available including user-defined equations to accurately capture the heat transfer and pressure drop behavior of the process flows.

  12. Double tube heat exchanger with novel enhancement: part II—single phase convective heat transfer

    NASA Astrophysics Data System (ADS)

    Tiruselvam, R.; Chin, W. M.; Raghavan, Vijay R.

    2012-08-01

    The study is conducted to evaluate the heat transfer characteristics of two new and versatile enhancement configurations in a double tube heat exchanger annulus. The novelty is that they are usable in single phase forced convection, evaporation and condensation. Heat transfer coefficients are determined by the Wilson Plot technique in laminar and turbulent flow and correlations are proposed for Nusselt numbers. Comparisons are then made between heat transfer and flow friction.

  13. Investigation of Condensing Ice Heat Exchangers for MTSA Technology Development

    NASA Technical Reports Server (NTRS)

    Padilla, Sebastian; Powers, Aaron; Ball, Tyler; Lacomini, Christie; Paul, Heather L.

    2009-01-01

    Metabolic heat regenerated Temperature Swing Adsorption (MTSA) technology is being developed for thermal, carbon dioxide (CO2) and humidity control for a Portable Life Support Subsystem (PLSS). Metabolically-produced CO2 present in the ventilation gas of a PLSS is collected using a CO2-selective adsorbent via temperature swing adsorption. The temperature swing is initiated through cooling to well below metabolic temperatures. Cooling is achieved with a sublimation heat exchanger using water or liquid carbon dioxide (L CO2) expanded below sublimation temperature when exposed to low pressure or vacuum. Subsequent super heated vapor, as well as additional coolant, is used to further cool the astronaut. The temperature swing on the adsorbent is then completed by warming the adsorbent with a separate condensing ice heat exchanger (CIHX) using metabolic heat from moist ventilation gas. The condensed humidity in the ventilation gas is recycled at the habitat. The water condensation from the ventilation gas represents a significant source of potential energy for the warming of the adsorbent bed as it represents as much as half of the energy potential in the moist ventilation gas. Designing a heat exchanger to efficiently transfer this energy to the adsorbent bed and allow the collection of the water is a challenge since the CIHX will operate in a temperature range from 210K to 280K. The ventilation gas moisture will first freeze and then thaw, sometimes existing in three phases simultaneously.

  14. Heat transfer and friction correlations for wavy plate fin-and-tube heat exchangers

    SciTech Connect

    Kim, N.H.; Youn, J.H.; Webb, R.L.

    1996-12-31

    This paper deals with heat exchangers having plate fins of herringbone wave configuration. Correlations are developed to predict the air-side heat transfer coefficient and friction factor as a function of flow conditions and geometric variables of the heat exchanger. Correlations are provided for both staggered and in-line arrays of circular tubes. A multiple regression technique was used to correlate 41 wavy fin geometries by Beecher and Fagan (1987), Wang et al. (1995) and Beecher (1968). For the staggered layout, 92% of the heat transfer data are correlated within {+-}10%, and 91% of the friction data are correlated within {+-}15%.

  15. Wireless health data exchange for home healthcare monitoring systems.

    PubMed

    Lee, Malrey; Gatton, Thomas M

    2010-01-01

    Ubiquitous home healthcare systems have been playing an increasingly significant role in the treatment and management of chronic diseases, such as diabetes and hypertension, but progress has been hampered by the lack of standardization in the exchange of medical health care information. In an effort to establish standardization, this paper proposes a home healthcare monitoring system data exchange scheme between the HL7 standard and the IEEE1451 standard. IEEE1451 is a standard for special sensor networks, such as industrial control and smart homes, and defines a suite of interfaces that communicate among heterogeneous networks. HL7 is the standard for medical information exchange among medical organizations and medical personnel. While it provides a flexible data exchange in health care domains, it does not provide for data exchange with sensors. Thus, it is necessary to develop a data exchange schema to convert data between the HL7 and the IEEE1451 standard. This paper proposes a schema that can exchange data between HL7 devices and the monitoring device, and conforms to the IEEE 1451 standard. The experimental results and conclusions of this approach are presented and show the feasibility of the proposed exchange schema. PMID:22319296

  16. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.; Knowles, G. R.; Mathur, A. K.; Budimir, J.

    1979-01-01

    Active heat exchange concepts for use with thermal energy storage systems in the temperature range of 250 C to 350 C, using the heat of fusion of molten salts for storing thermal energy are described. Salt mixtures that freeze and melt in appropriate ranges are identified and are evaluated for physico-chemical, economic, corrosive and safety characteristics. Eight active heat exchange concepts for heat transfer during solidification are conceived and conceptually designed for use with selected storage media. The concepts are analyzed for their scalability, maintenance, safety, technological development and costs. A model for estimating and scaling storage system costs is developed and is used for economic evaluation of salt mixtures and heat exchange concepts for a large scale application. The importance of comparing salts and heat exchange concepts on a total system cost basis, rather than the component cost basis alone, is pointed out. The heat exchange concepts were sized and compared for 6.5 MPa/281 C steam conditions and a 1000 MW(t) heat rate for six hours. A cost sensitivity analysis for other design conditions is also carried out.

  17. Heat transfer characteristics of a new helically coiled crimped spiral finned tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Srisawad, Kwanchanok; Wongwises, Somchai

    2009-02-01

    In the present study, the heat transfer characteristics in dry surface conditions of a new type of heat exchanger, namely a helically coiled finned tube heat exchanger, is experimentally investigated. The test section, which is a helically coiled fined tube heat exchanger, consists of a shell and a helical coil unit. The helical coil unit consists of four concentric helically coiled tubes of different diameters. Each tube is constructed by bending straight copper tube into a helical coil. Aluminium crimped spiral fins with thickness of 0.5 mm and outer diameter of 28.25 mm are placed around the tube. The edge of fin at the inner diameter is corrugated. Ambient air is used as a working fluid in the shell side while hot water is used for the tube-side. The test runs are done at air mass flow rates ranging between 0.04 and 0.13 kg/s. The water mass flow rates are between 0.2 and 0.4 kg/s. The water temperatures are between 40 and 50°C. The effects of the inlet conditions of both working fluids flowing through the heat exchanger on the heat transfer coefficients are discussed. The air-side heat transfer coefficient presented in term of the Colburn J factor is proportional to inlet-water temperature and water mass flow rate. The heat exchanger effectiveness tends to increase with increasing water mass flow rate and also slightly increases with increasing inlet water temperature.

  18. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Monohar S.; O'Brien, James E.

    2004-09-14

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at least one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  19. Finned Tube With Vortex Generators For A Heat Exchanger.

    DOEpatents

    Sohal, Manohar S.; O'Brien, James E.

    2005-12-20

    A system for and method of manufacturing a finned tube for a heat exchanger is disclosed herein. A continuous fin strip is provided with at one pair of vortex generators. A tube is rotated and linearly displaced while the continuous fin strip with vortex generators is spirally wrapped around the tube.

  20. Fouling characteristics of compact heat exchangers and enhanced tubes.

    SciTech Connect

    Panchal, C. B.; Rabas, T. J.

    1999-07-15

    Fouling is a complex phenomenon that (1) encompasses formation and transportation of precursors, and (2) attachment and possible removal of foulants. A basic understanding of fouling mechanisms should guide the development of effective mitigation techniques. The literature on fouling in complex flow passages of compact heat exchangers is limited; however, significant progress has been made with enhanced tubes.

  1. Heat exchanger with leak detecting double wall tubes

    DOEpatents

    Bieberbach, George; Bongaards, Donald J.; Lohmeier, Alfred; Duke, James M.

    1981-01-01

    A straight shell and tube heat exchanger utilizing double wall tubes and three tubesheets to ensure separation of the primary and secondary fluid and reliable leak detection of a leak in either the primary or the secondary fluids to further ensure that there is no mixing of the two fluids.

  2. Experimental and theoretical simulation of thermogalvanic corrosion in heat exchangers

    SciTech Connect

    Kaluzhina, S.A.; Malygin, V.V.; Sanina, M.Yu.

    1995-03-01

    Thermogalvanic corrosion in heat exchangers has been simulated experimentally (on a nonisothermal plate) and theoretically using a computer to solve electrochemical kinetic problems. The simulation techniques have been tested for thermogalvanic corrosion of iron in acid sulfate electrolyte with a variable temperature distribution along the metal surface. The tests showed a good agreement of theoretical and experimental data.

  3. Integral collector storage system with heat exchange apparatus

    DOEpatents

    Rhodes, Richard O.

    2004-04-20

    The present invention relates to an integral solar energy collector storage systems. Generally, an integral collector storage system includes a tank system, a plurality of heat exchange tubes with at least some of the heat exchange tubes arranged within the tank system, a first glazing layer positioned over the tank system and a base plate positioned under the tank system. In one aspect of the invention, the tank system, the first glazing layer an the base plate each include protrusions and a clip is provided to hold the layers together. In another aspect of the invention, the first glazing layer and the base plate are ribbed to provide structural support. This arrangement is particularly useful when these components are formed from plastic. In yet another aspect of the invention, the tank system has a plurality of interconnected tank chambers formed from tubes. In this aspect, a supply header pipe and a fluid return header pipe are provided at a first end of the tank system. The heat exchange tubes have inlets coupled to the supply header pipe and outlets coupled to the return header pipe. With this arrangement, the heat exchange tubes may be inserted into the tank chambers from the first end of the tank system.

  4. Teaching Heat Exchanger Network Synthesis Using Interactive Microcomputer Graphics.

    ERIC Educational Resources Information Center

    Dixon, Anthony G.

    1987-01-01

    Describes the Heat Exchanger Network Synthesis (HENS) program used at Worcester Polytechnic Institute (Massachusetts) as an aid to teaching the energy integration step in process design. Focuses on the benefits of the computer graphics used in the program to increase the speed of generating and changing networks. (TW)

  5. 40 CFR 63.1409 - Heat exchange system provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchange system provisions. 63.1409 Section 63.1409 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES National Emission Standards for Hazardous Air...

  6. 40 CFR 63.654 - Heat exchange systems.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false Heat exchange systems. 63.654 Section 63.654 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES (CONTINUED) National Emission Standards for Hazardous Air...

  7. 40 CFR 63.1435 - Heat exchanger provisions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 12 2012-07-01 2011-07-01 true Heat exchanger provisions. 63.1435 Section 63.1435 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES National Emission Standards for Hazardous Air...

  8. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... percent by weight of total hazardous air pollutants listed in table 4 of this subpart, between the process... influent concentration, whichever is greater. (4) The once-through heat exchange system is subject to an... percent by weight of total hazardous air pollutants listed in table 4 of this subpart. (6) The...

  9. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... percent by weight of total hazardous air pollutants listed in table 4 of this subpart, between the process... influent concentration, whichever is greater. (4) The once-through heat exchange system is subject to an... percent by weight of total hazardous air pollutants listed in table 4 of this subpart. (6) The...

  10. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... percent by weight of total hazardous air pollutants listed in table 4 of this subpart, between the process... influent concentration, whichever is greater. (4) The once-through heat exchange system is subject to an... percent by weight of total hazardous air pollutants listed in table 4 of this subpart. (6) The...

  11. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... percent by weight of total hazardous air pollutants listed in table 4 of this subpart, between the process... influent concentration, whichever is greater. (4) The once-through heat exchange system is subject to an... percent by weight of total hazardous air pollutants listed in table 4 of this subpart. (6) The...

  12. 40 CFR 63.104 - Heat exchange system requirements.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... percent by weight of total hazardous air pollutants listed in table 4 of this subpart, between the process... influent concentration, whichever is greater. (4) The once-through heat exchange system is subject to an... percent by weight of total hazardous air pollutants listed in table 4 of this subpart. (6) The...

  13. Heat exchanger tubes supported in high vibration environment

    NASA Technical Reports Server (NTRS)

    Urquidi, R.

    1966-01-01

    Cantilevered structure supports heat exchanger coils against vibration loading while allowing freedom for differential thermal growth. The support channels will accept a variety of coil angles with the same coil pitch, thus reducing the number of parts required. This design, with slight modification, could be used to support parallel rows of straight piping.

  14. Potential heat exchange fluids for use in sulfuric acid vaporizers

    NASA Technical Reports Server (NTRS)

    Lawson, D. D.; Petersen, G. R.

    1981-01-01

    A series of liquids have been screened as candidate heat exchange fluids for service in thermochemical cycles that involve the vaporization of sulfuric acid. The required chemical and physical criteria of the liquids is described with the results of some preliminary high temperature test data presented.

  15. Potential heat exchange fluids for use in sulfuric acid vaporizers

    NASA Technical Reports Server (NTRS)

    Lawson, D. D.; Petersen, G. R.

    1979-01-01

    A series of perhalocarbons are proposed as candidate heat exchange fluids for service in thermochemical cycles for hydrogen production that involve direct contact of the fluid with sulfuric acid and vaporization of the acid. The required chemical and physical criteria of the liquids are described and the results of some preliminary high temperature test data are presented.

  16. Heat-Exchange Fluids for Sulfuric Acid Vaporizers

    NASA Technical Reports Server (NTRS)

    Lawson, D. D.; Petersen, G. R.

    1982-01-01

    Some fluorine-substituted organic materials meet criteria for heat-exchange fluids in contact with sulfuric acid. Most promising of these are perfluoropropylene oxide polymers with degree of polymerization (DP) between 10 and 50. It is desirable to have DP in high range because vapor pressure of material decreases as DP increases, and high-DP liquids have lower loss due to vaporization.

  17. Numerical Simulations of Particle Deposition in Metal Foam Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Sauret, Emilie; Saha, Suvash C.; Gu, Yuantong

    2013-01-01

    Australia is a high-potential country for geothermal power with reserves currently estimated in the tens of millions of petajoules, enough to power the nation for at least 1000 years at current usage. However, these resources are mainly located in isolated arid regions where water is scarce. Therefore, wet cooling systems for geothermal plants in Australia are the least attractive solution and thus air-cooled heat exchangers are preferred. In order to increase the efficiency of such heat exchangers, metal foams have been used. One issue raised by this solution is the fouling caused by dust deposition. In this case, the heat transfer characteristics of the metal foam heat exchanger can dramatically deteriorate. Exploring the particle deposition property in the metal foam exchanger becomes crucial. This paper is a numerical investigation aimed to address this issue. Two-dimensional (2D) numerical simulations of a standard one-row tube bundle wrapped with metal foam in cross-flow are performed and highlight preferential particle deposition areas.

  18. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, B.A.; Zawacki, T.S.

    1998-07-21

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use, as the heat transfer medium, the working fluid of the absorption system taken from the generator at a location where the working fluid has a rich liquor concentration. 5 figs.

  19. Generator-absorber-heat exchange heat transfer apparatus and method and use thereof in a heat pump

    DOEpatents

    Phillips, Benjamin A.; Zawacki, Thomas S.

    1998-07-21

    Numerous embodiments and related methods for generator-absorber heat exchange (GAX) are disclosed, particularly for absorption heat pump systems. Such embodiments and related methods use, as the heat transfer medium, the working fluid of the absorption system taken from the generator at a location where the working fluid has a rich liquor concentration.

  20. A novel compact heat exchanger using gap flow mechanism.

    PubMed

    Liang, J S; Zhang, Y; Wang, D Z; Luo, T P; Ren, T Q

    2015-02-01

    A novel, compact gap-flow heat exchanger (GFHE) using heat-transfer fluid (HTF) was developed in this paper. The detail design of the GFHE coaxial structure which forms the annular gap passage for HTF is presented. Computational fluid dynamics simulations were introduced into the design to determine the impacts of the gap width and the HTF flow rate on the GFHE performance. A comparative study on the GFHE heating rate, with the gap widths ranged from 0.1 to 1.0 mm and the HTF flow rates ranged from 100 to 500 ml/min, was carried out. Results show that a narrower gap passage and a higher HTF flow rate can yield a higher average heating rate in GFHE. However, considering the compromise between the GFHE heating rate and the HTF pressure drop along the gap, a 0.4 mm gap width is preferred. A testing loop was also set up to experimentally evaluate the GFHE capability. The testing results show that, by using 0.4 mm gap width and 500 ml/min HTF flow rate, the maximum heating rate in the working chamber of the as-made GFHE can reach 18 °C/min, and the average temperature change rates in the heating and cooling processes of the thermal cycle test were recorded as 6.5 and 5.4 °C/min, respectively. These temperature change rates can well satisfy the standard of IEC 60068-2-14:2009 and show that the GFHE developed in this work has sufficient heat exchange capacity and can be used as an ideal compact heat exchanger in small volume desktop thermal fatigue test apparatus. PMID:25725874

  1. Internal heat transfer and pressure drop measurements in a variously baffled shell and tube heat exchanger

    NASA Astrophysics Data System (ADS)

    Galindo, P.

    1984-06-01

    Heat transfer coefficients, pressure distributions, and fluid flow patterns on the shell side of shell and tube heat exchangers are discussed. The main focus was to quantify the effect of the size of the baffle window on the heat transfer coefficient, which was measured at each tube in the bundle and at three Reynolds numbers. Pressure drops were obtained by measuring detailed pressure distributions within the exchangers. The flow visualizations provided fluid flow patterns adjacent to the shell wall, to the baffle plates, and at each tube of the array. Performance comparisons among the exchangers were carried out holding the heat transfer surface area fixed together with either the pumping power, the mass flow rate, or the pressure drop. Numerical evaluations of commonly employed design procedures are presented using the present data as a means for rank ordering their validity. Tinker's design method provided the best predictions of the present heat transfer and pressure drop results, which are unaffected by leakage and bypass.

  2. Ground Source Heat Pump Sub-Slab Heat Exchange Loop Performance in a Cold Climate

    SciTech Connect

    Mittereder, Nick; Poerschke, Andrew

    2013-11-01

    This report presents a cold-climate project that examines an alternative approach to ground source heat pump (GSHP) ground loop design. The innovative ground loop design is an attempt to reduce the installed cost of the ground loop heat exchange portion of the system by containing the entire ground loop within the excavated location beneath the basement slab. Prior to the installation and operation of the sub-slab heat exchanger, energy modeling using TRNSYS software and concurrent design efforts were performed to determine the size and orientation of the system. One key parameter in the design is the installation of the GSHP in a low-load home, which considerably reduces the needed capacity of the ground loop heat exchanger. This report analyzes data from two cooling seasons and one heating season.

  3. Heat and mass transfer performances on plate fin and tube heat exchangers with dehumidification

    SciTech Connect

    Seshimo, Y.; Ogawa, K.; Marumoto, K.; Fujii, M. )

    1990-09-01

    The authors discuss how they conducted an experimental study on the air side performance of a single-row plate fin and tube heat exchanger in moist air where mass transfer exist under a relatively low driving potential. The results are as follows: The heat transfer with dehumidification is about 20% greater than that with only sensible heat transfer. Also the air side pressure drop is about 30-40% greater. The reason, as clarified by visual observations, comes from the condensate effect. To study how the condensate film affects performance, the presence of the stagnant condensate in the heat exchanger was modeled as an apparent change of the heat exchanger geometry, and the equivalent thickness of the condensate film was calculated from the increase in the air side pressure drop. As a result, if the presence of condensate in the heat exchanger is considered, then the heat transfer with dehumidification can be treated in the same way as with only sensible heat transfer. The analogy between heat and mass transfer does not strictly hold, the experimental results being closed to the Lewis Law.

  4. Concepts and realization of microstructure heat exchangers for enhanced heat transfer

    SciTech Connect

    Brandner, J.J.; Anurjew, E.; Bohn, L.; Hansjosten, E.; Henning, T.; Schygulla, U.; Wenka, A.; Schubert, K.

    2006-08-15

    Microstructure heat exchangers have unique properties that make them useful for numerous scientific and industrial applications. The power transferred per unit volume is mainly a function of the distance between heat source and heat sink-the smaller this distance, the better the heat transfer. Another parameter governing for the heat transfer is the lateral characteristic dimension of the heat transfer structure; in the case of microchannels, this is the hydraulic diameter. Decreasing this characteristic dimension into the range of several 10s of micrometers leads to very high values for the heat transfer rate. Another possible way of increasing the heat transfer rate of a heat exchanger is changing the flow regime. Microchannel devices usually operate within the laminar flow regime. By changing from microchannels to three dimensional structures, or to planar geometries with microcolumn arrays, a significant increase of the heat transfer rate can be achieved. Microheat exchangers in the form of both microchannel devices (with different hydraulic diameters) and microcolumn array devices (with different microcolumn layouts) are presented and compared. Electrically heated microchannel devices are presented, and industrial applications are briefly described. (author)

  5. Secondary heat exchanger design and comparison for advanced high temperature reactor

    SciTech Connect

    Sabharwall, P.; Kim, E. S.; Siahpush, A.; McKellar, M.; Patterson, M.

    2012-07-01

    Next generation nuclear reactors such as the advanced high temperature reactor (AHTR) are designed to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. This study considers two different types of heat exchangers - helical coiled heat exchanger and printed circuit heat exchanger - as possible options for the AHTR secondary heat exchangers with distributed load analysis and comparison. Comparison is provided for all different cases along with challenges and recommendations. (authors)

  6. Heat exchanger efficiently operable alternatively as evaporator or condenser

    DOEpatents

    Ecker, Amir L.

    1981-01-01

    A heat exchanger adapted for efficient operation alternatively as evaporator or condenser and characterized by flexible outer tube having a plurality of inner conduits and check valves sealingly disposed within the outer tube and connected with respective inlet and outlet master flow conduits and configured so as to define a parallel flow path for a first fluid such as a refrigerant when flowed in one direction and to define a serpentine and series flow path for the first fluid when flowed in the opposite direction. The flexible outer tube has a heat exchange fluid, such as water, flowed therethrough by way of suitable inlet and outlet connections. The inner conduits and check valves form a package that is twistable so as to define a spiral annular flow path within the flexible outer tube for the heat exchange fluid. The inner conduits have thin walls of highly efficient heat transfer material for transferring heat between the first and second fluids. Also disclosed are specific materials and configurations.

  7. Examples of individual downhole heat exchangers systems in Klamath Falls

    SciTech Connect

    Lund, J.W.

    1999-09-01

    The downhole heat exchanger (DHE), used extensively in Klamath Falls in over 500 installations, provides heating for one or more homes from a single geothermal well. The DHE eliminates the problem of disposal for geothermal fluids, since only heat is taken from the well. The heat exchangers consists of a loop of pipe or tubes (locally called a coil) suspended in the geothermal well through which clean secondary city water is pumped or allowed to circulate by natural convection. These systems offer substantial economic savings over surface heat exchangers where a single-well system is adequate. The maximum output of large installations is typically less than 2.73 {times} 10{sup 6} Btu/hr or 0.8 MWt, with well depths up to about 500 feet, and may be economical under certain conditions at well depths of 1500 feet. However, typical DHE output for individual homes tends to be less than 250,000 Btu/hr or 0.07 MWt. The paper describes a basic installation and a complex installation.

  8. Novel Power Electronics Three-Dimensional Heat Exchanger: Preprint

    SciTech Connect

    Bennion, K.; Cousineau, J.; Lustbader, J.; Narumanchi, S.

    2014-08-01

    Electric drive systems for vehicle propulsion enable technologies critical to meeting challenges for energy, environmental, and economic security. Enabling cost-effective electric drive systems requires reductions in inverter power semiconductor area. As critical components of the electric drive system are made smaller, heat removal becomes an increasing challenge. In this paper, we demonstrate an integrated approach to the design of thermal management systems for power semiconductors that matches the passive thermal resistance of the packaging with the active convective cooling performance of the heat exchanger. The heat exchanger concept builds on existing semiconductor thermal management improvements described in literature and patents, which include improved bonded interface materials, direct cooling of the semiconductor packages, and double-sided cooling. The key difference in the described concept is the achievement of high heat transfer performance with less aggressive cooling techniques by optimizing the passive and active heat transfer paths. An extruded aluminum design was selected because of its lower tooling cost, higher performance, and scalability in comparison to cast aluminum. Results demonstrated a heat flux improvement of a factor of two, and a package heat density improvement over 30%, which achieved the thermal performance targets.

  9. High temperature heat exchangers for gas turbines and future hypersonic air breathing propulsion

    NASA Astrophysics Data System (ADS)

    Avran, Patrick; Bernard, Pierre

    After surveying the results of ONERA's investigations to date of metallic and ceramic heat exchangers applicable to automotive and aircraft powerplants, which are primarily of finned-tube counterflow configuration, attention is given to the influence of heat-exchanger effectiveness on fuel consumption and exchanger dimensions and weight. Emphasis is placed on the results of studies of cryogenic heat exchangers used by airbreathing hypersonic propulsion systems. The numerical codes developed by ONERA for the modeling of heat exchanger thermodynamics are evaluated.

  10. Air side performance of convex-louver fin heat exchangers

    SciTech Connect

    Chen, P.Y.; Jang, J.Y.; Wang, C.C.; Chang, W.R.

    1995-12-31

    Experiments were carried out to study the heat transfer and pressure drop characteristics of convex louver fin tube heat exchangers. Totally, seven samples of heat exchangers, including five convex-louver, one wavy configuration and one plate fin configuration were tested in the present investigation. The effects of row number and fin pitch of the convex-louver were also investigated. Results are presented as plots of friction factor, f, and Colburn j factor against Reynolds number based on tube collar diameter in the range of 400 to 8000. The presenting data were also compared to the wavy and plain fin geometry. It is found that the fin pitch has negligible effect on the Colburn j factor, and the row effect is negligible with increasing Reynolds number.

  11. A survey of oscillating flow in Stirling engine heat exchangers

    NASA Technical Reports Server (NTRS)

    Simon, Terrence W.; Seume, Jorge R.

    1988-01-01

    Similarity parameters for characterizing the effect of flow oscillation on wall shear stress, viscous dissipation, pressure drop and heat transfer rates are proposed. They are based on physical agruments and are derived by normalizing the governing equations. The literature on oscillating duct flows, regenerator and porous media flows is surveyed. The operating characteristics of the heat exchanger of eleven Stirling engines are discribed in terms of the similarity parameters. Previous experimental and analytical results are discussed in terms of these parameters and used to estimate the nature of the oscillating flow under engine operating conditions. The operating points for many of the modern Stirling engines are in or near the laminar to turbulent transition region. In several engines, working fluid does not pass entirely through heat exchangers during a cycle. Questions that need to be addressed by further research are identified.

  12. Brayton heat exchanger unit development program (alternate design)

    NASA Technical Reports Server (NTRS)

    Duncan, J. D.; Gibson, J. C.; Graves, R. F.; Morse, C. J.; Richard, C. E.

    1973-01-01

    A Brayton Heat Exchanger Unit Alternate Design (BHXU-Alternate) consisting of a recuperator, a heat sink heat exchanger, and a gas ducting system, was designed and fabricated. The design was formulated to provide a high performance unit suitable for use in a long-life Brayton-cycle powerplant. Emphasis was on double containment against external leakage and leakage of the organic coolant into the gas stream. A parametric analysis and design study was performed to establish the optimum component configurations to achieve low weight and size and high reliability, while meeting the requirements of high effectiveness and low pressure drop. Layout studies and detailed mechanical and structural design were performed to obtain a flight-type packaging arrangement, including the close-coupled integration of the BHXU-Alternate with the Brayton Rotating Unit (BRU).

  13. Investigation of Condensing Ice Heat Exchangers for MTSA Technology Development

    NASA Technical Reports Server (NTRS)

    Padilla, Sebastian; Powers, Aaron; Ball, Tyler; Iacomini, Christie; Paul, Heather, L.

    2008-01-01

    Metabolic heat regenerated Temperature Swing Adsorption (MTSA) technology is being developed for thermal, carbon dioxide (CO2) and humidity control for a Portable Life Support Subsystem (PLSS). Metabolically-produced CO2 present in the ventilation gas of a PLSS is collected using a CO2selective adsorbent via temperature swing adsorption. The temperature swing is initiated through cooling to well below metabolic temperatures. Cooling is achieved with a sublimation heat exchanger using water or liquid carbon dioxide (LCO2) expanded below sublimation temperature when exposed to low pressure or vacuum. Subsequent super heated vapor, as well as additional coolant, is used to further cool the astronaut. The temperature swing on the adsorbent is then completed by warming the adsorbent with a separate condensing ice heat exchanger (CIHX) using metabolic heat from moist ventilation gas. The condensed humidity in the ventilation gas is recycled at the habitat. The water condensation from the ventilation gas is a significant heat transfer mechanism for the warming of the adsorbent bed because it represents as much as half of the energy potential in the moist ventilation gas. Designing a heat exchanger to efficiently transfer this energy to the adsorbent bed and allow the collection of the water is a challenge since the CIHX will operate in a temperature range from 210K to 280K. The ventilation gas moisture will first freeze and then thaw, sometimes existing in three phases simultaneously. A NASA Small Business Innovative Research (SBIR) Phase 1 contract was performed to investigate condensing and icing as applied to MTSA to enable higher fidelity modeling and assess the impact of geometry variables on CIHX performance for future CIHX design optimization. Specifically, a design tool was created using analytical relations to explore the complex, interdependent design space of a condensing ice heat exchanger. Numerous variables were identified as having nontrivial contributions to performance such as hydraulic diameter, heat exchanger effectiveness, ventilation gas mass flow rate and surface roughness. Using this tool, four test articles were designed and manufactured to map to a full MTSA subassembly (the adsorbent bed, the sublimation heat exchanger for cooling and the condensing ice heat exchanger for warming). The design mapping considered impacts due to CIHX geometry as well as subassembly impacts such as thermal mass and thermal resistance through the adsorbent bed. The test articles were tested at simulated PLSS ventilation loop temperature, moisture content and subambient pressure. Ice accumulation and melting were observed. Data and test observations were analyzed to identify drivers of the condensing ice heat exchanger performance. This paper will discuss the analytical models, the test article designs, and testing procedures. Testing issues will be discussed to better describe data and share lessons learned. Data analysis and subsequent conclusions will be presented.

  14. Flow induced acoustic resonance in tubular heat exchangers

    NASA Astrophysics Data System (ADS)

    1988-12-01

    This Data Item 88028, an addition to the Sub-series on Heat Transfer, and complements ESDU 87019, which provides prediction methods for vibration of heat exchanger bundles. After outlining the nature of acoustic resonance, calculation methods are given for the acoustic frequency in both rectangular and cylindrical ducts. Procedures, based on a correlation of all the available acoustic data (all data on periodic wake shedding derived from measurements in the flow field were discarded because of their inapplicability), are given for the prediction of resonance. Possible damage caused by accoustic resonance is considered, and the means by which a design can be modified, before or after fabrication, are discussed. The methods apply to bundles in a rectangular cross-section duct, to shell-and-tube heat exchangers and to helical coil arrangements.

  15. Technology assessment of ceramic joining applicable to heat exchangers

    NASA Astrophysics Data System (ADS)

    Brassell, G. W.; Tennery, V. J.

    1980-10-01

    The use of metal heat exchangers for heat recovery in utility combined cycle and indirect fired gas turbine plants is limited to a maximum temperature range of 800 to 900 C. The use of ceramic heat exchangers offers the potential of higher operating temperatures and thus a higher efficiency. Joining ceramics was identified as a potential problem. The state of the art of joining ceramics is evaluated. Mechanical joining, brazing, and solid state bonding appear to be the most promising methods. Mechanical joining is limited to application with low applied stresses. Brazing, mainly using silicon metal, limits the maximum temperature to 1200 to 1300 C. Solid state bonding requires a high sintering temperature and is difficult to do under field conditions.

  16. Field Monitoring Protocol: Heat Pump Water Heaters

    SciTech Connect

    Sparn, B.; Earle, L.; Christensen, D.; Maguire, J.; Wilson, E.; Hancock, E.

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  17. Field Monitoring Protocol. Heat Pump Water Heaters

    SciTech Connect

    Sparn, B.; Earle, L.; Christensen, D.; Maguire, J.; Wilson, E.; Hancock, C. E.

    2013-02-01

    This document provides a standard field monitoring protocol for evaluating the installed performance of Heat Pump Water Heaters in residential buildings. The report is organized to be consistent with the chronology of field test planning and execution. Research questions are identified first, followed by a discussion of analysis methods, and then the details of measuring the required information are laid out. A field validation of the protocol at a house near the NREL campus is included for reference.

  18. Dual Expander Cycle Rocket Engine with an Intermediate, Closed-cycle Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Greene, William D. (Inventor)

    2008-01-01

    A dual expander cycle (DEC) rocket engine with an intermediate closed-cycle heat exchanger is provided. A conventional DEC rocket engine has a closed-cycle heat exchanger thermally coupled thereto. The heat exchanger utilizes heat extracted from the engine's fuel circuit to drive the engine's oxidizer turbomachinery.

  19. Experiment and economic analysis of an air/molten salt direct-contact heat exchanger

    SciTech Connect

    Bohn, M S

    1983-08-01

    Direct-contact heat exchange (DCHX) has several advantages over conventional finned-tube heat exchangers. Without the intervening tube wall, thermal resistance is lower and fouling of the heat-exchange surface is not a problem. Intimate mixing of the two fluid streams can produce very high rates of heat transfer. The heat exchanger design can be simpler, require less construction material, and provide more flexibility in choice of materials.

  20. Thermal Performance of a Dual-Channel, Helium-Cooled, Tungsten Heat Exchanger

    SciTech Connect

    YOUCHISON,DENNIS L.; NORTH,MART T.

    2000-11-22

    Helium-cooled, refractory heat exchangers are now under consideration for first wall and divertor applications. These refractory devices take advantage of high temperature operation with large delta-Ts to effectively handle high heat fluxes. The high temperature helium can then be used in a gas turbine for high-efficiency power conversion. Over the last five years, heat removal with helium was shown to increase dramatically by using porous metal to provide a very large effective surface area for heat transfer in a small volume. Last year, the thermal performance of a bare-copper, dual-channel, helium-cooled, porous metal divertor mock-up was evaluated on the 30 kW Electron Beam Test System at Sandia National Laboratories. The module survived a maximum absorbed heat flux of 34.6 MW/m{sup 2} and reached a maximum surface temperature of 593 C for uniform power loading of 3 kW absorbed on a 2-cm{sup 2} area. An impressive 10 kW of power was absorbed on an area of 24 cm{sup 2}. Recently, a similar dual-module, helium-cooled heat exchanger made almost entirely of tungsten was designed and fabricated by Thermacore, Inc. and tested at Sandia. A complete flow test of each channel was performed to determine the actual pressure drop characteristics. Each channel was equipped with delta-P transducers and platinum RTDs for independent calorimetry. One mass flow meter monitored the total flow to the heat exchanger, while a second monitored flow in only one of the channels. The thermal response of each tungsten module was obtained for heat fluxes in excess of 5 MW/m{sup 2} using 50 C helium at 4 MPa. Fatigue cycles were also performed to assess the fracture toughness of the tungsten modules. A description of the module design and new results on flow instabilities are also presented.

  1. Enabling Self-Monitoring Data Exchange in Participatory Medicine.

    PubMed

    Lopez-Campos, Guillermo; Ofoghi, Bahadorreza; Martin-Sanchez, Fernando

    2015-01-01

    The development of new methods, devices and apps for self-monitoring have enabled the extension of the application of these approaches for consumer health and research purposes. The increase in the number and variety of devices has generated a complex scenario where reporting guidelines and data exchange formats will be needed to ensure the quality of the information and the reproducibility of results of the experiments. Based on the Minimal Information for Self Monitoring Experiments (MISME) reporting guideline we have developed an XML format (MISME-ML) to facilitate data exchange for self monitoring experiments. We have also developed a sample instance to illustrate the concept and a Java MISME-ML validation tool. The implementation and adoption of these tools should contribute to the consolidation of a set of methods that ensure the reproducibility of self monitoring experiments for research purposes. PMID:26262401

  2. Ammonia-water bubble absorber with a plate heat exchanger

    SciTech Connect

    Kang, Y.T.; Kashiwagi, Takao; Christensen, R.N.

    1998-10-01

    The objectives of this paper are to develop a design model for a bubble absorber with plate heat exchangers and to evaluate the heat and mass transfer resistances within both liquid and bubble. Parametric analysis was performed to find optimum design conditions for the bubble absorber. An offset strip fin (OSF) is used to enhance heat transfer performance in the coolant region of a standard plate heat exchanger. It was found that the heat transfer resistance was dominant in the vapor region, while the mass transfer resistance was dominant in the liquid region. The mass transfer area was found to have more significant effect on the size of the bubble absorber than the heat transfer area. The direction of mass transfer was confirmed in the simulation of the countercurrent bubble absorber. The present design model predicts the water desorption process up to the length of 12.5 cm from the bottom of the bubble absorber. All geometric variables could be selected optimally for given thermal conditions by the design model developed in this paper. This is a significant contribution in designing the ammonia-water bubble absorber.

  3. Experimental Investigation of Ice Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Leimkuehler, Thomas O.; Stephan, Ryan A.

    2011-01-01

    Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

  4. Experimental Investigation of Ice Phase Change Material Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Leimkuehler, Thomas O.; Stephan, Ryan A.

    2012-01-01

    Phase change materials (PCM) may be useful for spacecraft thermal control systems that involve cyclical heat loads or cyclical thermal environments. Thermal energy can be stored in the PCM during peak heat loads or in adverse thermal environments. The stored thermal energy can then be released later during minimum heat loads or in more favorable thermal environments. This can result in a decreased turndown ratio for the radiator and a reduced system mass. The use of water as a PCM rather than the more traditional paraffin wax has the potential for significant mass reduction since the latent heat of formation of water is approximately 70% greater than that of wax. One of the potential drawbacks of using ice as a PCM is its potential to rupture its container as water expands upon freezing. In order to develop a space qualified ice PCM heat exchanger, failure mechanisms must first be understood. Therefore, a methodical experimental investigation has been undertaken to demonstrate and document specific failure mechanisms due to ice expansion in the PCM. A number of ice PCM heat exchangers were fabricated and tested. Additionally, methods for controlling void location in order to reduce the risk of damage due to ice expansion were investigated. This paper presents an overview of the results of this investigation from the past three years.

  5. Airside performances of finned eight-tube heat exchangers

    NASA Astrophysics Data System (ADS)

    Li, Cheng; Li, Junming

    2016-01-01

    For applications in the relatively low temperature refrigeration systems with large constant temperature bath, the present work performed the experimental studies on the airside performances of the staggered finned eight-tube heat exchangers with large fin pitches. The airside heat transfer coefficients and pressure drops for three fin types and two fin pitches are obtained and analyzed. The heat transfer enhancement with louver fins is 11-16 % higher than the flat fins and that with sinusoidal corrugated fins is 1.1-3.4 % higher than the flat fins. Higher Re brings larger enhancement for various fins. Fin pitches show weak influence on heat transfer for eight tube rows. However, effects of fin pitch on heat transfer for both the sinusoidal corrugation and the louvered fin are larger than the flat fins and they are different from those for N ≤ 6. Airside Colburn j factor are compared with previous and it could be concluded that the airside j factor is almost constant for finned tube heat exchangers with eight tubes and large fin pitches, when Re is from 250 to 2500. The results are different from previous studies for fewer tube rows.

  6. Subscale Water Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Sheth, Rubik; Hansen, Scott

    2016-01-01

    Supplemental heat rejection devices are required in many spacecraft as the radiators are not sized to meet the full heat rejection demand. One means of obtaining additional heat rejection is through the use of phase change material heat exchangers (PCM HX's). PCM HX's utilize phase change to store energy in unfavorable thermal environments (melting) and reject the energy in favorable environments (freezing). Traditionally, wax has been used as a PCM on spacecraft. However, water is an attractive alternative because it is capable of storing about 40% more energy per unit mass due to its higher latent heat of fusion. The significant problem in using water as a PCM is its expansion while freezing, leading to structural integrity concerns when housed in an enclosed heat exchanger volume. Significant investigation and development has taken place over the past five years to understand and overcome the problems associated with water PCM HX's. This paper reports on the final efforts by Johnson Space Center's Thermal Systems Branch to develop a water based PCM HX. The test article developed and reported on is a subscale version of the full-scale water-based PCM HX's constructed by Mezzo Technologies. The subscale unit was designed by applying prior research on freeze front propagation and previous full-scale water PCM HX development. Design modifications to the subscale unit included use of urethane bladder, decreased aspect ratio, perforated protection sheet, and use of additional mid-plates. Testing of the subscale unit was successful and 150 cycles were completed without fail.

  7. Thermoelectric heating and/or cooling system using liquid for heat exchange

    SciTech Connect

    Kerner, J.M.; Palmer, C.; Reed, M.A.; Pagendarm, J.J.

    1988-05-17

    An apparatus for thermoelectrically cooling a first liquid to a first temperature, comprising means for providing a solution to the problems of excessive cost and excessive size of a heat exchanger yet efficiently removing heat pumped out of the first liquid without overheating a hot side of a thermoelectric device, is described including in combination: (a) thermoelectric means having a first surface and a second surface for pumping heat; (b) an insulated reservoir; (c) means for supplying the first liquid to the reservoir; (d) means for thermally coupling the first surface of the thermoelectric heat pumping means to the reservoir; (e) heat exchanging means for thermally coupling the second surface of the thermoelectric heat pumping means to a second liquid having a second temperature; and (f) means for forcing the second liquid to flow into the inlet of the passage.

  8. Heat transfer enhancement in fin-tube heat exchangers by winglet type vortex generators

    NASA Astrophysics Data System (ADS)

    Biswas, G.; Mitra, N. K.; Fiebig, M.

    1994-01-01

    Numerical investigations of the flow structure and heat transfer enhancement in a channel with a built-in-circular tube and a winglet type vortex generator are presented. The geometrical configuration represents an element of a gas-liquid fin-tube crossflow heat exchanger. In the absence of the winglet type vortex generator, relatively little heat transfer takes place in the downstream of the circular tube which is a recirculation region with low velocity fluid. However, in the presence of a winglet type longitudinal vortex generator in the wake region behind the cylinder, heat transfer in this region can be enhanced as high as 240%. Results show a marked increase in overall channel heat transfer. The enhancement shows great promise in reducing the size of the heat exchangers.

  9. Condensation heat transfer test results for boiling systems with elevated heat exchanger configuration

    SciTech Connect

    Coffield, R.D.; Schmidt, J.E. )

    1991-01-01

    This paper describes analyses and experiments that have been performed for a low-pressure heavy-water reactor design to help characterize shutdown heat removal through condensation heat transfer in the primary heat exchangers (PHXs) under loss-of-coolant accident (LOCA) conditions. This is one of many passive safety features that are dedicated to the mitigation of LOCA damage. The design combines the heat exchanger condensation phenomena with natural circulation system flows to provide an effective means of passively removing decay heat through the secondary system. This paper focuses on the inherent heat removal capability in the PHXs via condensation in the presence of steam/air mixtures (condensable/noncondensable gases).

  10. Active heat exchange system development for latent heat thermal energy storage

    NASA Technical Reports Server (NTRS)

    Lefrois, R. T.; Mathur, A. K.

    1980-01-01

    Five tasks to select, design, fabricate, test and evaluate candidate active heat exchanger modules for future applications to solar and conventional utility power plants were discussed. Alternative mechanizations of active heat exchange concepts were analyzed for use with heat of fusion phase change materials (PCMs) in the temperature range of 250 to 350 C. Twenty-six heat exchange concepts were reviewed, and eight were selected for detailed assessment. Two candidates were selected for small-scale experimentation: a coated tube and shell heat exchanger and a direct contact reflux boiler. A dilute eutectic mixture of sodium nitrate and sodium hydroxide was selected as the PCM from over 50 candidate inorganic salt mixtures. Based on a salt screening process, eight major component salts were selected initially for further evaluation. The most attractive major components in the temperature range of 250 to 350 C appeared to be NaNO3, NaNO2, and NaOH. Sketches of the two active heat exchange concepts selected for test are given.

  11. Analysis of titanium/carbon steel heat exchanger fire

    SciTech Connect

    Prine, B.A. )

    1992-04-01

    In the past fifteen years two serious titanium fires have occurred at scrap dealer facilities. Both incidents involved the cutting of titanium/carbon steel heat exchangers by scrap metal dealers. This paper reviews the properties of titanium and carbon steel under extreme conditions and the oxy-acetylene cutting process relevant to its potential for initiating titanium fires. The probable modes of propagation involved in these specific incidents are considered. The formation of low melting eutectic mixtures and the Thermite reaction are both felt to contribute to the incident once initiated. Alternate methods of cutting titanium/carbon steel exchangers are discussed.

  12. Heat exchanger ubiquity in advanced gas turbine cycles

    SciTech Connect

    McDonald, C.F.

    1994-12-31

    In the last decade significant advancements in gas turbine technology have resulted in today`s simple cycle plants operating with efficiencies of over 40% and 55% for combined cycle variants. Projected efficiencies of over 60% for advanced cycles, together with reduction in emission levels, will result in the gas turbine becoming the dominant prime-mover in the first decade of the 21st century. This is further substantiated by the fact that the gas turbine is a fuel neutral plant and can operate with a diversity of heat sources including fossil fuels, biomass, solar, and nuclear energy. Traditional means of performance advancement by increasing both turbine inlet temperature, and compressor and turbine efficiencies will continue, but in the quest for plant efficiencies of 60% and higher, many advanced thermodynamic cycles are also being evaluated. If there is a thread of commonalty in these cycles, it relates to the increasing use of heat exchangers in one form or another. The major theme of this paper is that heat exchangers will be ubiquitous in advanced plants that will see service after the year 2000. Potential applications covered include aeroderivatives, industrial turbines, marine propulsion units, closed-cycle systems, vehicular and propulsion engines. Current heat exchanger technology readiness to support these applications, together with projected advancements are also discussed.

  13. GLEF direct-contact heat-exchanger program

    SciTech Connect

    Della Vida, P.L.; Franz, F.J.; Weinreich, R.S.

    1980-03-01

    A number of flash-binary cycles for the Salton Sea Known Geothermal Area have been evaluated leading to the identification of the optimum one. The brine coming from the well is separated in a flash tank producing a liquid and a vapor stream. The liquid is used in a direct contact preheater to bring the working fluid (isopentane) to the saturation point. The isopentane is then vaporized in a shell and tube heat exchangers by use of the flashed steam. The isopentane vapor is expanded in a turbine driving the generator, condensed in a surface condenser and finally returned to the preheater by the main feed pump. A review of the theoretical correlations available for the design of direct contact heat exchangers has been carried out as well as the design and fabrication of a test facility to evaluate the performance of direct contact heat exchangers under various conditions and to verify the cycle analysis. The results of the test data support the assumptions made in the system analysis and in particular, the terminal temperature differences established in the heat balance have been achieved. The column length calculation procedure has been tested and found satisfactory under the test conditions.

  14. Foundation heat exchangers for residential ground source heat pump systems Numerical modeling and experimental validation

    SciTech Connect

    Xing, Lu; Cullin, James; Spitler, Jeffery; Im, Piljae; Fisher, Daniel

    2011-01-01

    A new type of ground heat exchanger that utilizes the excavation often made for basements or foundations has been proposed as an alternative to conventional ground heat exchangers. This article describes a numerical model that can be used to size these foundation heat exchanger (FHX) systems. The numerical model is a two-dimensional finite-volume model that considers a wide variety of factors, such as soil freezing and evapotranspiration. The FHX numerical model is validated with one year of experimental data collected at an experimental house located near Oak Ridge, Tennessee. The model shows good agreement with the experimental data-heat pump entering fluid temperatures typically within 1 C (1.8 F) - with minor discrepancies due to approximations, such as constant moisture content throughout the year, uniform evapotranspiration over the seasons, and lack of ground shading in the model.

  15. Fabrication of Wire Mesh Heat Exchangers for Waste Heat Recovery Using Wire-Arc Spraying

    NASA Astrophysics Data System (ADS)

    Rezaey, R.; Salavati, S.; Pershin, L.; Coyle, T.; Chandra, S.; Mostaghimi, J.

    2014-04-01

    Waste heat can be recovered from hot combustion gases using water-cooled heat exchangers. Adding fins to the external surfaces of the water pipes inserted into the hot gases increases their surface area and enhances heat transfer, increasing the efficiency of heat recovery. A method of increasing the heat transfer surface area has been developed using a twin wire-arc thermal spray system to generate a dense, high-strength coating that bonds wire mesh to the outside surfaces of stainless steel pipes through which water passes. At the optimum spray distance of 150 mm, the oxide content, coating porosity, and the adhesion strength of the coating were measured to be 7%, 2%, and 24 MPa, respectively. Experiments were done in which heat exchangers were placed inside a high-temperature oven with temperature varying from 300 to 900 °C. Several different heat exchanger designs were tested to estimate the total heat transfer in each case. The efficiency of heat transfer was found to depend strongly on the quality of the bond between the wire meshes and pipes and the size of openings in the wire mesh.

  16. Preliminary evaluation of a heat pipe heat exchanger on a regenerative turbofan

    NASA Technical Reports Server (NTRS)

    Kraft, G. A.

    1975-01-01

    A preliminary evaluation was made of a regenerative turbofan engine using a heat pipe heat exchanger. The heat exchanger had an effectiveness of 0.70, a pressure drop of 3 percent on each side, and used sodium for the working fluid in the stainless steel heat pipes. The engine was compared to a reference turbofan engine originally designed for service in 1979. Both engines had a bypass ratio of 4.5 and a fan pressure ratio of 2.0. The design thrust of the engines was in the 4000 N range at a cruise condition of Mach 0.98 and 11.6 km. It is shown that heat pipe heat exchangers of this type cause a large weight and size problem for the engine. The penalties were too severe to be overcome by the small uninstalled fuel consumption advantage. The type of heat exchanger should only be considered for small airflow engines in flight applications. Ground applications might prove more suitable and flexible.

  17. An experimental study of the temperature profiles and heat transfer coefficients in a heat pipe for a heat exchanger

    NASA Astrophysics Data System (ADS)

    Larkin, B. S.

    This paper describes an experimental study of a heat pipe to be used as a component in an air-to-air heat recovery heat exchanger. The two fluids used are water and Refrigerant 22, over a temperature range from 20 C to 100 C. Temperature profiles and heat transfer coefficients are given for heat fluxes from 500 watts to 1100 watts, showing the effect of the fluid quantity used. Results were obtained for a smooth surface and for a surface with a circumferential capillary groove. The heat pipe was inclined at 5-deg to the horizontal.

  18. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 11 2014-07-01 2014-07-01 false What heat exchange systems are exempt... Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1084 What heat exchange systems are exempt from the requirements of this subpart? Your heat exchange system...

  19. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 11 2012-07-01 2012-07-01 false What heat exchange systems are exempt... Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1084 What heat exchange systems are exempt from the requirements of this subpart? Your heat exchange system...

  20. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 11 2013-07-01 2013-07-01 false What heat exchange systems are exempt... Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1084 What heat exchange systems are exempt from the requirements of this subpart? Your heat exchange system...

  1. 40 CFR 63.1084 - What heat exchange systems are exempt from the requirements of this subpart?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 10 2011-07-01 2011-07-01 false What heat exchange systems are exempt... Units: Heat Exchange Systems and Waste Operations Applicability for Heat Exchange Systems § 63.1084 What heat exchange systems are exempt from the requirements of this subpart? Your heat exchange system...

  2. Laboratory simulation of heat exchange for liquids with Pr > 1: Heat transfer

    NASA Astrophysics Data System (ADS)

    Belyaev, I. A.; Zakharova, O. D.; Krasnoshchekova, T. E.; Sviridov, V. G.; Sukomel, L. A.

    2016-02-01

    Liquid metals are promising heat transfer agents in new-generation nuclear power plants, such as fast-neutron reactors and hybrid tokamaks—fusion neutron sources (FNSs). We have been investigating hydrodynamics and heat exchange of liquid metals for many years, trying to reproduce the conditions close to those in fast reactors and fusion neutron sources. In the latter case, the liquid metal flow takes place in a strong magnetic field and strong thermal loads resulting in development of thermogravitational convection in the flow. In this case, quite dangerous regimes of magnetohydrodynamic (MHD) heat exchange not known earlier may occur that, in combination with other long-known regimes, for example, the growth of hydraulic drag in a strong magnetic field, make the possibility of creating a reliable FNS cooling system with a liquid metal heat carrier problematic. There exists a reasonable alternative to liquid metals in FNS, molten salts, namely, the melt of lithium and beryllium fluorides (Flibe) and the melt of fluorides of alkali metals (Flinak). Molten salts, however, are poorly studied media, and their application requires detailed scientific substantiation. We analyze the modern state of the art of studies in this field. Our contribution is to answer the following question: whether above-mentioned extremely dangerous regimes of MHD heat exchange detected in liquid metals can exist in molten salts. Experiments and numerical simulation were performed in order to answer this question. The experimental test facility represents a water circuit, since water (or water with additions for increasing its electrical conduction) is a convenient medium for laboratory simulation of salt heat exchange in FNS conditions. Local heat transfer coefficients along the heated tube, three-dimensional (along the length and in the cross section, including the viscous sublayer) fields of averaged temperature and temperature pulsations are studied. The probe method for measurements in a flow is described in detail. Experimental data are designated for verification of codes simulating heat exchange of molten salts.

  3. Heat exchange apparatus and process for rotary kilns

    SciTech Connect

    De Beus, A.J.

    1987-06-30

    This patent describes a heat exchange apparatus for use in a rotary kiln, the heat exchange apparatus comprising: refractory means for transferring heat from an upper heated portion of a rotary kiln above a bed disposed in a lower portion to within the bed as the rotary kiln is rotated. The refractory means comprises: tubular refractory members; means for attaching the refractory means in a spaced apart relationship with an interior wall of the rotary kiln in order to cause the refractory means to pass through the bed with a portion of the bed passing under the refractory means. A portion of the bed passes over the refractory means in order to enhance heat transfer as the rotary kiln is rotated. The means for attaching the refractory means comprises rods supported by stanchions and tubular refractory member disposed on the rods; the means for attaching the refractory means and the refractory means is configured and operative for stirring the bed as the refractory means pass through the bed without significant lifting of the bed to the heated upper portions of the rotary kiln as the rotary kiln is rotated; and compressible refractory spacer means disposed between each tubular refractory member for accommodating heat expansion and compressible refractory sleeve means dispersed between the rods and the tubular refractory members for accommodating heat expansion of the rods. Compressible refractory sleeve means and tubular refractory member sized so that the tubular refractory members are tightly held against the tubular refractory spacer means when the rotary kiln is at operating temperatures in order to inhibit fracture of the tubular refractory member as they pass through the bed.

  4. Fluctuations of the heat exchanged between two quantum spin chains

    NASA Astrophysics Data System (ADS)

    Landi, Gabriel T.; Karevski, Dragi

    2016-03-01

    The statistics of the heat exchanged between two quantum XX spin chains prepared at different temperatures is studied within the assumption of weak coupling. This provides simple formulas for the average heat and its corresponding characteristic function, from which the probability distribution may be computed numerically. These formulas are valid for arbitrary sizes and therefore allow us to analyze the role of the thermodynamic limit in this nonequilibrium setting. It is found that all thermodynamic quantities are extremely sensitive to the quantum phase transition of the XX chain.

  5. Solid-State Additive Manufacturing for Heat Exchangers

    NASA Astrophysics Data System (ADS)

    Norfolk, Mark; Johnson, Hilary

    2015-03-01

    Energy densities in devices are increasing across many industries including power generation, high power electronics, manufacturing, and automotive. Increasingly, there is a need for very high efficiency thermal management devices that can pull heat out of a small area at higher and higher rates. Metal additive manufacturing (AM) technologies have the promise of creating parts with complex internal geometries required for integral thermal management. However, this goal has not been met due to constraints in fusion-based metal 3D printers. This work presents a new strategy for metal AM of heat exchangers using an ultrasonic sheet lamination approach.

  6. Selection, Evaluation, And Rating of Compact Heat exchangers

    Energy Science and Technology Software Center (ESTSC)

    2014-10-07

    SEARCH determines and optimizes the design of a compact heat exchanger for specified process conditions. The user specifies process boundary conditions including the fluid state and flow rate and SEARCH will determine the optimum flow arrangement, channel geometry, and mechanical design for the unit. Fluids are modeled using NUST Refprop or tabulated values. A variety of thermal-hydraulic correlations are available including user-defined equations to accurately capture the heat transfer and pressure drop behavior of themore » process flows.« less

  7. The Design, Fabrication, and Testing of Composite Heat Exchange Coupons

    NASA Technical Reports Server (NTRS)

    Quade, Derek J.; Meador, Michael A.; Shin, Euy-Sik; Johnston, James C.; Kuczmarski, Maria A.

    2011-01-01

    Several heat exchanger (HX) test panels were designed, fabricated and tested at the NASA Glenn Research Center to explore the fabrication and performance of several designs for composite heat exchangers. The development of these light weight, high efficiency air-liquid test panels was attempted using polymer composites and carbon foam materials. The fundamental goal of this effort was to demonstrate the feasibility of the composite HX for various space exploration and thermal management applications including Orion CEV and Altair. The specific objectives of this work were to select optimum materials, designs, and to optimize fabrication procedures. After fabrication, the individual design concept prototypes were tested to determine their thermal performance and to guide the future development of full-size engineering development units (EDU). The overall test results suggested that the panel bonded with pre-cured composite laminates to KFOAM Grade L1 scored above the other designs in terms of ease of manufacture and performance.

  8. Oscillating flow loss test results in Stirling engine heat exchangers

    NASA Technical Reports Server (NTRS)

    Koester, G.; Howell, S.; Wood, G.; Miller, E.; Gedeon, D.

    1990-01-01

    The results are presented for a test program designed to generate a database of oscillating flow loss information that is applicable to Stirling engine heat exchangers. The tests were performed on heater/cooler tubes of various lengths and entrance/exit configurations, on stacked and sintered screen regenerators of various wire diameters and on Brunswick and Metex random fiber regenerators. The test results were performed over a range of oscillating flow parameters consistent with Stirling engine heat exchanger experience. The tests were performed on the Sunpower oscillating flow loss rig which is based on a variable stroke and variable frequency linear drive motor. In general, the results are presented by comparing the measured oscillating flow losses to the calculated flow losses. The calculated losses are based on the cycle integration of steady flow friction factors and entrance/exit loss coefficients.

  9. Condensing Heat Exchanger Concept Developed for Space Systems

    NASA Technical Reports Server (NTRS)

    Hasan, Mohammad M.; Nayagam, Vedha

    2005-01-01

    The current system for moisture removal and humidity control for the space shuttles and the International Space Station uses a two-stage process. Water first condenses onto fins and is pulled through "slurper bars." These bars take in a two-phase mixture of air and water that is then separated by the rotary separator. A more efficient design would remove the water directly from the air without the need of an additional water separator downstream. For the Condensing Heat Exchanger for Space Systems (CHESS) project, researchers at the NASA Glenn Research Center in collaboration with NASA Johnson Space Center are designing a condensing heat exchanger that utilizes capillary forces to collect and remove water and that can operate in varying gravitational conditions including microgravity, lunar gravity, and Martian gravity.

  10. Biofouling and corrosion research for marine heat exchangers

    SciTech Connect

    Thomas, A.; Hillis, D.L.

    1989-01-01

    Experimental research on biofouling and corrosion of heat-exchange materials in warm and cold seawater was carried out between 1977 and 1987 for the US Department of Energy's Ocean Thermal Energy Conversion (OTEC) program. Major findings include the following: (1) there is negligible biofouling from deep (600 m) seawater; (2) biofouling from warm surface seawater can be controlled by intermittent chlorination at environmentally acceptable levels; (3) the uniform rate of corrosion for aluminum is acceptable in both warm and cold seawater with no pitting observed in warm seawater; (4) some aluminum alloys show good resistance to pitting in cold seawater; and (5) the use of claddings and other protective measures does not now appear to be cost effective. From these and other experiments, we conclude that marine heat exchangers need not be designed for cleaning by mechanical methods, and that aluminum-based materials can be considered for marine applications. 3 refs., 8 figs.

  11. Hydromechanics and heat and mass exchange in weightlessness (Russian book): Table of contents

    NASA Technical Reports Server (NTRS)

    Avduyevskiy, V. S.; Poleshayev, V. I.

    1983-01-01

    The table of contents is given for a book on hydromechanics and heat and mass exchange in weightlessness. The book covers such subjects as hydromechanics, convection and heat and mass exchange, and technological experiments and complicated systems.

  12. Characterization of HEM silicon for solar cells. [Heat Exchanger Method

    NASA Technical Reports Server (NTRS)

    Dumas, K. A.; Khattak, C. P.; Schmid, F.

    1981-01-01

    The Heat Exchanger Method (HEM) is a promising low-cost ingot casting process for material used for solar cells. This is the only method that is capable of casting single crystal ingots with a square cross section using a directional solidification technique. This paper describes the chemical, mechanical and electrical properties of the HEM silicon material as a function of position within the ingot.

  13. Heat exchangers and thermal energy storage concepts for the off-gas heat of steelmaking devices

    NASA Astrophysics Data System (ADS)

    Steinparzer, T.; Haider, M.; Fleischanderl, A.; Hampel, A.; Enickl, G.; Zauner, F.

    2012-11-01

    The fluctuating thermal emissions of electric arc furnaces require energy storage systems to provide downstream consumers with a continuous amount of thermal energy or electricity. Heat recovery systems based on thermal energy storage are presented. A comparison of different thermal energy storage systems has been performed. For the purpose, suitable heat exchangers for the off-gas heat have been developed. Dynamic process simulations of the heat recovery plants were necessary to check the feasibility of the systems and consider the non-steady-state off-gas emissions of the steelmaking devices. The implementation of a pilot plant into an existing off-gas duct of an electric arc furnace was required to check the real behavior of the heat exchanger and determine suitable materials in view of corrosion issues. The pilot plant is presented in this paper.

  14. Horizontal Heat Exchanger Design and Analysis for Passive Heat Removal Systems

    SciTech Connect

    Vierow, Karen

    2005-08-29

    This report describes a three-year project to investigate the major factors of horizontal heat exchanger performance in passive containment heat removal from a light water reactor following a design basis accident LOCA (Loss of Coolant Accident). The heat exchanger studied in this work may be used in advanced and innovative reactors, in which passive heat removal systems are adopted to improve safety and reliability The application of horizontal tube-bundle condensers to passive containment heat removal is new. In order to show the feasibility of horizontal heat exchangers for passive containment cooling, the following aspects were investigated: 1. the condensation heat transfer characteristics when the incoming fluid contains noncondensable gases 2. the effectiveness of condensate draining in the horizontal orientation 3. the conditions that may lead to unstable condenser operation or highly degraded performance 4. multi-tube behavior with the associated secondary-side effects This project consisted of two experimental investigations and analytical model development for incorporation into industry safety codes such as TRAC and RELAP. A physical understanding of the flow and heat transfer phenomena was obtained and reflected in the analysis models. Two gradute students (one funded by the program) and seven undergraduate students obtained research experience as a part of this program.

  15. Electrostatic enhancement of heat transfer in gas-to-gas heat exchangers

    NASA Astrophysics Data System (ADS)

    Ohadi, M. M.

    1991-06-01

    Basic study of electrohydrodynamic (EHD) enhancement of heat transfer in heat exchangers was the subject of an investigation. The author's efforts over the three-year project time period can be categorized into three consecutive phases. In phase 1, EHD heat transfer enhancements and pressure drop characteristics for conventional pipe flows as a function of electric field potential, field polarity, number of electrodes (single or double configuration), and flow regime (Reynolds number ranging from fully laminar to fully turbulent conditions) were studied. Study of heat transfer enhancements and pressure drop characteristics in a shell-and-tube, gas-to-gas heat exchanger were performed in Phase 2 of the project. To address the applicability of the EHD technique under operating conditions of gas-fired equipment, the role of various working fluid properties were studied in Phase 3 of the project. Specifically, effects of working fluid humidity, temperature, pressure, and impurity level on the magnitude and nature of the EHD heat transfer enhancements were studied. A maximum of 322 percent heat transfer enhancement with only 112 percent increase in pressure drops was achieved under simultaneous excitation of the tube and shell sides of the heat exchanger in the study. With optimized electric and flow field parameters, much higher enhancements can be expected.

  16. Effect of Lewis number on wet surface heat exchangers

    NASA Astrophysics Data System (ADS)

    Zafar, Mubashar

    1987-10-01

    A linearized approximate modified analogy theory of wet surface heat exchangers, was developed which predicts the effect of Lewis number more accurately, by introducing modified transfer coefficients, wet bulb depression and wet bulb temperature. A linear approximate model of wet surface heat exchangers is adopted and the equations of the model are rearranged with approximations to two independent sets of equations for modified wet bulb depression and temperature. Each set has been solved previously in published solutions for dry bulb temperature in dry surface heat exchangers, giving modified wet bulb and humidifying efficiencies. The humidifying and wet bulb efficiencies are then calculated using equations derived from the modified wet bulb depression and temperature definitions. An exact finite difference solution, of the basic equations has been used here and compared with the current theory. The comparison showed that for a cross-flow cooling tower and a evaporative cooler, the modified analogy theory is in better agreement for effective Lewis numbers between 0.50 and 3.0.

  17. Evaluation of alloys for fuel cell heat exchanges

    NASA Astrophysics Data System (ADS)

    Perkins, R. A.; Vonk, S. J.

    1981-04-01

    The results are presented of an investigation to evaluate the behavior of commercial stainless steels, superalloys, and aluminide coatings in both clean (sulfur-free) and raw (1% H2S) gas representative of the Texaco slagging gasifier atmosphere are 1400 to 18000 F (1033 to 12550 K). The goal was to determine which, if any, of these materials is suitable for use in a high temperature heat exchanger operating on intermediate Btu coal gasification atmospheres. It has been found that none of the commercially available alloys or coatings are suitable for use in the raw (1% H2S) gas, even at temperatures as low as 14000 F (10330 K). Materials that are resistant to attack either have a limited life ( 5000 h) or cannot be fabricated as large size heat exchanger components. It is concluded that structural high temperature alloys must be coated for use in the raw gas and that the best coating or cladding materials are Ni-46Cr (IN671 type alloy) and MCrAl with 25 to 40% Cr and 30 to 40% Al (where M is Ni, Co, or Fe or some combination thereof). Heat exchanger components can be clad with Ni-46Cr but the alloy must be modified to improve its reliability and performance in coal conversion atmospheres.

  18. All-metal, compact heat exchanger for space cryocoolers

    NASA Technical Reports Server (NTRS)

    Swift, Walter L.; Valenzuela, Javier; Sixsmith, Herbert

    1990-01-01

    This report describes the development of a high performance, all metal compact heat exchanger. The device is designed for use in a reverse Brayton cryogenic cooler which provides five watts of refrigeration at 70 K. The heat exchanger consists of a stainless steel tube concentrically assembled within a second stainless steel tube. Approximately 300 pairs of slotted copper disks and matching annular slotted copper plates are positioned along the centerline axis of the concentric tubes. Each of the disks and plates has approximately 1200 precise slots machined by means of a special electric discharge process. Positioning of the disk and plate pairs is accomplished by means of dimples in the surface of the tubes. Mechanical and thermal connections between the tubes and plate/disk pairs are made by solder joints. The heat exchanger assembly is 9 cm in diameter by 50 cm in length and has a mass of 10 kg. The predicted thermal effectiveness is greater than 0.985 at design conditions. Pressure loss at design conditions is less than 5 kPa in both fluid passages. Tests were performed on a subassembly of plates integrally soldered to two end headers. The measured thermal effectiveness of the test article exceeded predicted levels. Pressure losses were negligibly higher than predictions.

  19. Utilization of Porous Media for Condensing Heat Exchangers

    NASA Technical Reports Server (NTRS)

    Tuan, George C.

    2006-01-01

    The use of porous media as a mean of separating liquid condensate from the air stream in condensing heat exchangers has been explored in the past inside small plant growth chambers and in the Apollo Command Module. Both applications used a cooled porous media made of sintered stainless steel to cool and separate condensation from the air stream. However, the main issues with the utilization of porous media in the past have been the deterioration of the porous media over long duration, such as clogging and changes in surface wetting characteristics. In addition, for long duration usage, biofilm growth from microorganisms on the porous medial would also be an issue. In developing Porous Media Condensing Heat Exchangers (PMCHX) for future space applications, different porous materials and microbial growth control methods will need to be explored. This paper explores the work performed at JSC and GRC to evaluate different porous materials and microbial control methods to support the development of a Porous Media Condensing Heat Exchanger. It outlines the basic principles for designing a PMCHX and issues that were encountered and ways to resolve those issues. The PMCHX has potential of mass, volume, and power savings over current CHX and water separator technology and would be beneficial for long duration space missions.

  20. Modeling of Sulfuric Acid Condensation on Heat Exchanger Cooling Fins

    NASA Astrophysics Data System (ADS)

    Li, Xiaobai; Cook, David

    2011-11-01

    Sulfuric acid corrosion on metallic heat exchanger cooling fins can cause serious blockage problem and stop the normal operation of heat exchangers. Corrosion rates are strongly dependent on surface film pH value. Therefore, a multi-physics computational framework was developed to predict the liquid film formed on solid surface and the pH distribution. Such a model can be used for better understanding of acid condensation from multi-species system. In this work, first, from S to H2SO4, formation of sulfuric acid in gas phase during combustion and cooling process was investigated with detailed chemistry mechanisms. The amount of SO2 and SO3 that plays important role in acid condensation process was calculated. Then, multi-component condensation process was modeled to produce a liquid film of acid and water solution condensed on solid surface that has low temperature. pH value was obtained based on the concentration of the acid. The above work provides critical information for corrosion analysis for heat exchangers.

  1. Fouling of HVAC fin and tube heat exchangers

    SciTech Connect

    Siegel, Jeffrey; Carey, Van P.

    2001-07-01

    Fin and tube heat exchangers are used widely in residential, commercial and industrial HVAC applications. Invariably, indoor and outdoor air contaminants foul these heat exchangers. This fouling can cause decreased capacity and efficiency of the HVAC equipment as well as indoor air quality problems related to microbiological growth. This paper describes laboratory studies to investigate the mechanisms that cause fouling. The laboratory experiments involve subjecting a 4.7 fins/cm (12 fins/inch) fin and tube heat exchanger to an air stream that contains monodisperse particles. Air velocities ranging from 1.5-5.2 m/s (295 ft/min-1024 ft/min) and particle sizes from 1--8.6 {micro}m are used. The measured fraction of particles that deposit as well as information about the location of the deposited material indicate that particles greater than about 1 {micro}m contribute to fouling. These experimental results are used to validate a scaling analysis that describes the relative importance of several deposition mechanisms including impaction, Brownian diffusion, turbophoresis, thermophoresis, diffusiophoresis, and gravitational settling. The analysis is extended to apply to different fin spacings and particle sizes typical of those found in indoor air.

  2. Heat exchanger bypass system for an absorption refrigeration system

    DOEpatents

    Reimann, Robert C.

    1984-01-01

    A heat exchanger bypass system for an absorption refrigeration system is disclosed. The bypass system operates to pass strong solution from the generator around the heat exchanger to the absorber of the absorption refrigeration system when strong solution builds up in the generator above a selected level indicative of solidification of strong solution in the heat exchanger or other such blockage. The bypass system includes a bypass line with a gooseneck located in the generator for controlling flow of strong solution into the bypass line and for preventing refrigerant vapor in the generator from entering the bypass line during normal operation of the refrigeration system. Also, the bypass line includes a trap section filled with liquid for providing a barrier to maintain the normal pressure difference between the generator and the absorber even when the gooseneck of the bypass line is exposed to refrigerant vapor in the generator. Strong solution, which may accumulate in the trap section of the bypass line, is diluted, to prevent solidification, by supplying weak solution to the trap section from a purge system for the absorption refrigeration system.

  3. Optimizing and controlling the operation of heat-exchanger networks

    SciTech Connect

    Aguilera, N.; Marchetti, J.L.

    1998-05-01

    A procedure was developed for on-line optimization and control systems of heat-exchanger networks, which features a two-level control structure, one for a constant configuration control system and the other for a supervisor on-line optimizer. The coordination between levels is achieved by adjusting the formulation of the optimization problem to meet requirements of the adopted control system. The general goal is always to work without losing stream temperature targets while keeping the highest energy integration. The operation constraints used for heat-exchanger and utility units emphasize the computation of heat-exchanger duties rather than intermediate stream temperatures. This simplifies the modeling task and provides clear links with the limits of the manipulated variables. The optimal condition is determined using LP or NLP, depending on the final problem formulation. Degrees of freedom for optimization and equation constraints for considering simple and multiple bypasses are rigorously discussed. An example used shows how the optimization problem can be adjusted to a specific network design, its expected operating space, and the control configuration. Dynamic simulations also show benefits and limitations of this procedure.

  4. Thermal energy storage heat exchanger: Molten salt heat exchanger design for utility power plants

    NASA Technical Reports Server (NTRS)

    Ferarra, A.; Yenetchi, G.; Haslett, R.; Kosson, R.

    1977-01-01

    Sizing procedures are presented for latent heat thermal energy storage systems that can be used for electric utility off-peak energy storage, solar power plants and other preliminary design applications.

  5. Experimental investigation of shell-and-tube heat exchanger with a new type of baffles

    NASA Astrophysics Data System (ADS)

    Wang, Yingshuang; Liu, Zhichun; Huang, Suyi; Liu, Wei; Li, Weiwei

    2011-07-01

    A shell-and-tube heat exchanger with new type of baffles, is designed, fabricated and tested. The experimental investigation for the proposed model and the original segmental baffle heat exchanger are conducted. The operation performances of the two heat exchangers are also compared. The results suggest that, under the same conditions, the overall performance of the new model is 20-30% more efficient than that of the segmental baffle heat exchanger.

  6. A cryogenic heat exchanger with bypass and throttling and its thermodynamic analysis

    NASA Astrophysics Data System (ADS)

    Tao, X.; Liu, D. L.; Wang, L. Y.; Shen, J.; Gan, Z. H.

    2015-12-01

    A precooled Joule-Thomson (J-T) cooler refrigerates at liquid helium temperature. Its third stage heat exchanger works below 20 K. Hot fluid cannot be sufficiently cooled due to nonidealism of the heat exchanger and helium-4 properties. In a J-T cycle of low pressure ratio, the heat exchanger with bypass and throttling improves the refrigeration capacity. Bypass and throttling reduces the temperature difference and entropy generation within the heat exchanger.

  7. Fluidized bed heat exchanger with water cooled air distributor and dust hopper

    DOEpatents

    Jukkola, Walfred W.; Leon, Albert M.; Van Dyk, Jr., Garritt C.; McCoy, Daniel E.; Fisher, Barry L.; Saiers, Timothy L.; Karstetter, Marlin E.

    1981-11-24

    A fluidized bed heat exchanger is provided in which air is passed through a bed of particulate material containing fuel. A steam-water natural circulation system is provided for heat exchange and the housing of the heat exchanger has a water-wall type construction. Vertical in-bed heat exchange tubes are provided and the air distributor is water-cooled. A water-cooled dust hopper is provided in the housing to collect particulates from the combustion gases and separate the combustion zone from a volume within said housing in which convection heat exchange tubes are provided to extract heat from the exiting combustion gases.

  8. Turbulence and heat exchange in condensing vapor-liquid flow

    NASA Astrophysics Data System (ADS)

    Lakehal, Djamel; Fulgosi, Marco; Banerjee, Sanjoy; Yadigaroglu, George

    2008-06-01

    Turbulence and heat exchange during condensation of a vapor stream countercurrently flowing to a subcooled liquid stream in a slightly inclined channel has been investigated by direct numerical simulation (DNS). Condensation rates and imposed pressure gradients have been varied, and capillary-gravity waves have been allowed to develop at the (deformable) vapor-liquid interface. These simulations extend our previous DNS of turbulence and scalar exchange in stratified gas-liquid flows without condensation. The previous studies indicated that for conditions in which the gas-liquid interface remained continuous, i.e., did not "break," scalar exchange rates on both the gas and liquid sides were largely determined by sweeps which brought high momentum fluid from the bulk flow to the interface. As sweep frequencies were found to scale with interfacial friction velocities, scalar exchange coefficients could be parametrized with a surface renewal theory. The issue addressed in the current work is how these findings are altered by condensation which acts somewhat like suction through a wall on the vapor side and injection through a wall on the liquid side. Both suction and injection have been found to affect shear stresses, turbulence characteristics, and scalar exchange rates, and hence similar effects might be expected during condensation. The present simulations indicate that the turbulence characteristics in both phases are affected, with turbulence intensities and Reynolds stresses being enhanced on the vapor side and attenuated on the liquid side. For a given imposed pressure gradient, the interfacial shear stress decreases as a result of the interfacial momentum exchange due to condensation. Interfacial waves are also found to be damped by condensation and the streamwise vortical structures on the liquid side are attenuated. The frequencies of sweeps and ejections, however, do scale with the interfacial friction velocity, reduced due to condensation, as does the liquid-side heat transfer coefficient. The simulations indicate that the scaling relationship between the interfacial friction velocity and the liquid-side heat transfer coefficient is similar to that in the absence of condensation, although the interfacial friction velocity itself is different, being dependent on condensation rates. As condensation rates depend in turn on the liquid-side heat transfer, their prediction becomes a coupled problem. A procedure for determining condensation rates as a function of imposed pressure gradient and liquid subcooling is derived from the simulations.

  9. Secondary Heat Exchanger Design and Comparison for Advanced High Temperature Reactor

    SciTech Connect

    Piyush Sabharwall; Ali Siahpush; Michael McKellar; Michael Patterson; Eung Soo Kim

    2012-06-01

    The goals of next generation nuclear reactors, such as the high temperature gas-cooled reactor and advance high temperature reactor (AHTR), are to increase energy efficiency in the production of electricity and provide high temperature heat for industrial processes. The efficient transfer of energy for industrial applications depends on the ability to incorporate effective heat exchangers between the nuclear heat transport system and the industrial process heat transport system. The need for efficiency, compactness, and safety challenge the boundaries of existing heat exchanger technology, giving rise to the following study. Various studies have been performed in attempts to update the secondary heat exchanger that is downstream of the primary heat exchanger, mostly because its performance is strongly tied to the ability to employ more efficient conversion cycles, such as the Rankine super critical and subcritical cycles. This study considers two different types of heat exchangers—helical coiled heat exchanger and printed circuit heat exchanger—as possible options for the AHTR secondary heat exchangers with the following three different options: (1) A single heat exchanger transfers all the heat (3,400 MW(t)) from the intermediate heat transfer loop to the power conversion system or process plants; (2) Two heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants, each exchanger transfers 1,700 MW(t) with a parallel configuration; and (3) Three heat exchangers share heat to transfer total heat of 3,400 MW(t) from the intermediate heat transfer loop to the power conversion system or process plants. Each heat exchanger transfers 1,130 MW(t) with a parallel configuration. A preliminary cost comparison will be provided for all different cases along with challenges and recommendations.

  10. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  11. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  12. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  13. 40 CFR 63.1085 - What are the general requirements for heat exchange systems?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... heat exchange systems? 63.1085 Section 63.1085 Protection of Environment ENVIRONMENTAL PROTECTION... SOURCE CATEGORIES (CONTINUED) National Emission Standards for Ethylene Manufacturing Process Units: Heat Exchange Systems and Waste Operations Heat Exchange System Requirements § 63.1085 What are the...

  14. Reducing thermophoretic deposition in heat exchangers using wavy walled channels

    NASA Astrophysics Data System (ADS)

    Mills, Zachary; Alexeev, Alexander

    2014-11-01

    Using computational simulations, we examined the effect of wavy walled geometries on the fouling of heat exchangers. Our model combines a lattice Boltzmann model for simulating the fluid flow, a finite difference temperature model and a Brownian dynamics model used to model the transport and deposition of aerosol particles. In our previous studies, we investigated how the geometry influences the structure of the flow within the channel. Specifically, we determined the critical pressure gradients at which the flow transitions between different flow regimes for various wave amplitudes and periods. We observed three separate flow regimes including steady flow with and without circulation and unsteady time-periodic flow. We have extended this investigation to examine the effects of these different geometries and flow regimes on heat and mass transport within the channel. In our simulations we investigated particle deposition resulting from convection and thermophoresis. From the results of our investigations we will be able to determine the geometries which reduce the rate of fouling in heat exchangers while increasing heat transport. This work is supported by General Motors Corporation.

  15. Countercurrent direct contact heat exchange process and system

    DOEpatents

    Wahl, III, Edward F.; Boucher, Frederic B.

    1979-01-01

    Recovery of energy from geothermal brines and other hot water sources by direct contact heat exchange with a working fluid, such as a hydrocarbon working fluid, e.g. isobutane. The process and system consists of a plurality of stages, each stage including mixing and settling units. In the first stage, hot brine and arm working fluid are intimately mixed and passed into a settler wherein the brine settles to the bottom of the settler and the hot working fluid rises to the top. The hot working fluid is passed to a heat engine or turbine to produce work and the working fluid is then recycled back into the system. The system is comprised of a series of stages each containing a settler and mixer, and wherein the working fluid and the brine flow in a countercurrent manner through the stages to recover the heat from the brine in increments and raise the temperature of the working fluid in increments.

  16. Large downhole heat exchanger in Turkey and Oregon

    SciTech Connect

    Lund, J.W.

    1999-09-01

    The multi-tube DHE is more economical to install in shallow wells with high-static water levels; since it can be installed with lighter equipment and has a high output for its short length, it does not require drilling beyond the hot aquifer when the aquifer is near the surface. The vertical convection in the well must also be high to provide adequate heat transfer to the loops. For energy outputs for large demands, the DHE is normally not adequate and thus, some form of pumping with a surface heat exchanger is necessary. A Turkish installation is described that is part of the geothermal district heating system on the west coast of Turkey. A multiple loop installation in Klamath Falls, Oregon is also described.

  17. Condensation analysis for plate-frame heat exchangers

    SciTech Connect

    Arman, B.; Rabas, T.J.

    1995-07-01

    A theoretical analysis is presented to predict single component and binary-mixture condensation in plate-frame heat exchangers. A thermodynamic property model based on the Peng-Robinson equation of state was developed for the binary-mixture equilibrium and formulated into a performance prediction program. A set of equations was formulated and a calculation algorithm was developed to predict the local rate of heat and mass transfer for binary mixtures. Friction-factor and heat-transfer-coefficient correlations were developed using experimental data obtained with ammonia condensation. The role of the mass-transfer resistance associated with the condensation process were analyzed for a propane/butane mixture using two limiting cases: (1) no liquid-phase mass-transfer resistance, and (2) infinite liquid-phase mass-transfer resistance. The results show that the vapor-phase mass-transfer resistance is the controlling mechanism for binary-mixture condensation.

  18. A probabilistic model of a porous heat exchanger

    NASA Technical Reports Server (NTRS)

    Agrawal, O. P.; Lin, X. A.

    1995-01-01

    This paper presents a probabilistic one-dimensional finite element model for heat transfer processes in porous heat exchangers. The Galerkin approach is used to develop the finite element matrices. Some of the submatrices are asymmetric due to the presence of the flow term. The Neumann expansion is used to write the temperature distribution as a series of random variables, and the expectation operator is applied to obtain the mean and deviation statistics. To demonstrate the feasibility of the formulation, a one-dimensional model of heat transfer phenomenon in superfluid flow through a porous media is considered. Results of this formulation agree well with the Monte-Carlo simulations and the analytical solutions. Although the numerical experiments are confined to parametric random variables, a formulation is presented to account for the random spatial variations.

  19. Water Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Hansen, Scott W.; Sheth, Ribik B.; Atwell, Matt; Cheek, Ann; Agarwal, Muskan; Hong, Steven; Patel, Aashini,; Nguyen, Lisa; Posada, Luciano

    2014-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft’s radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a “topper” to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. Studies conducted in this paper investigate utilizing water’s high latent heat of formation as a PCM, as opposed to traditional waxes, and corresponding complications surrounding freezing water in an enclosed volume. Work highlighted in this study is primarily visual and includes understanding ice formation, freeze front propagation, and the solidification process of water/ice. Various test coupons were constructed of copper to emulate the interstitial pin configuration (to aid in conduction) of the proposed water PCM HX design. Construction of a prototypic HX was also completed in which a flexible bladder material and interstitial pin configurations were tested. Additionally, a microgravity flight was conducted where three copper test articles were frozen continuously during microgravity and 2-g periods and individual water droplets were frozen during microgravity.

  20. Direct contact liquid-liquid heat exchanger for solar heated and cooled buildings

    NASA Astrophysics Data System (ADS)

    Karaki, S.; Brothers, P.

    1980-06-01

    The technical and economic feasibility of using a direct contract liquid-liquid heat exchanger (DCLLHE) storage unit in a solar heating and cooling system is established. Experimental performance data were obtained from the CSU Solar House I using a DCLLHE for both heating and cooling functions. A simulation model for the system was developed. The model was validated using the experimental data and applied in five different climatic regions of the country for a complete year. The life-cycle cost of the system was estimated for each application. The results are compared to a conventional solar system, using a standard shell-and-tube heat exchanger. It is concluded that while there is a performance advantage with a DCLLHE system over a conventional solar system, the advantage is not sufficiently large to overcome slightly higher capital and operating costs for the DCLLHE system.

  1. Heat transfer and flow characteristics of automotive brazed aluminum heat exchangers

    SciTech Connect

    Chang, Y.J.; Wang, C.C.; Chang, W.J.

    1994-12-31

    Extensive experiments on the heat transfer and pressure-drop characteristics of automotive brazed aluminum heat exchangers were carried out. In the present study, 18 samples of louvered-fin heat exchangers with different geometrical parameters, including tube width, louver length, louver pitch, fin height, and fin pitch, were tested in an induced open wind tunnel. Results are presented as plots of friction factor and Colburn j-factor against Reynolds number based on the volumetric hydraulic diameter in the range of 200 to 1,600. The comparisons between the Sahnoun and Webb model and the present test data are reported and good agreement was found. By introducing a finning factor, a simpler correlation of the Colburn j-factor is obtained. The heat transfer data for the Colburn j-factor are correlated within 10%, and those for the friction factor are within 15%.

  2. Experimental study of mixed convection heat transfer in vertical helically coiled tube heat exchangers

    SciTech Connect

    Ghorbani, N.; Taherian, H.; Gorji, M.; Mirgolbabaei, H.

    2010-10-15

    In this study the mixed convection heat transfer in a coil-in-shell heat exchanger for various Reynolds numbers, various tube-to-coil diameter ratios and different dimensionless coil pitch was experimentally investigated. The experiments were conducted for both laminar and turbulent flow inside coil. Effects of coil pitch and tube diameters on shell-side heat transfer coefficient of the heat exchanger were studied. Different characteristic lengths were used in various Nusselt number calculations to determine which length best fits the data and several equations were proposed. The particular difference in this study in comparison with the other similar studies was the boundary conditions for the helical coils. The results indicate that the equivalent diameter of shell is the best characteristic length. (author)

  3. Heat transfer in a compact tubular heat exchanger with helium gas at 3.5 MPa

    NASA Technical Reports Server (NTRS)

    Olson, Douglas A.; Glover, Michael P.

    1990-01-01

    A compact heat exchanger was constructed consisting of circular tubes in parallel brazed to a grooved base plate. This tube specimen heat exchanger was tested in an apparatus which radiatively heated the specimen on one side at a heat flux of up to 54 W/sq cm, and cooled the specimen with helium gas at 3.5 MPa and Reynolds numbers of 3000 to 35,000. The measured friction factor of the tube specimen was lower than that of a circular tube with fully developed turbulent flow, although the uncertainty was high due to entrance and exit losses. The measured Nusselt number, when modified to account for differences in fluid properties between the wall and the cooling fluid, agreed with past correlations for fully developed turbulent flow in circular tubes.

  4. Natural convection heat exchangers for solar water heating systems. Technical progress report, April 1, 1995--May 31, 1995

    SciTech Connect

    Davidson, J.H.

    1998-06-01

    The goals of this project are: (1) to develop guidelines for the design and use of thermosypohon side-arm heat exchangers in solar domestic water heating systems, and (2) to establish appropriate modeling and testing criteria for evaluating the performance of systems using this type of heat exchanger.

  5. High heat transfer oxidizer heat exchanger design and analysis. [RL10-2B engine

    NASA Technical Reports Server (NTRS)

    Kmiec, Thomas D.; Kanic, Paul G.; Peckham, Richard J.

    1987-01-01

    The RL10-2B engine, a derivative of the RL10, is capable of multimode thrust operation. This engine operates at two low thrust levels: tank head idle (THI), which is approximately 1 to 2% of full thrust, and pumped idle (PI), which is 10% of full thrust. Operation at THI provides vehicle propellant settling thrust and efficient engine thermal conditioning; PI operation provides vehicle tank pre-pressurization and maneuver thrust for low-g deployment. Stable combustion of the RL10-2B engine during the low thrust operating modes can be accomplished by using a heat exchanger to supply gaseous oxygen to the propellant injector. The oxidizer heat exchanger (OHE) vaporizes the liquid oxygen using hydrogen as the energy source. The design, concept verification testing and analysis for such a heat exchanger is discussed. The design presented uses a high efficiency compact core to vaporize the oxygen, and in the self-contained unit, attenuates any pressure and flow oscillations which result from unstable boiling in the core. This approach is referred to as the high heat transfer design. An alternative approach which prevents unstable boiling of the oxygen by limiting the heat transfer is referred to as the low heat transfer design and is reported in Pratt & Whitney report FR-19135-2.

  6. Multiple pollutant removal using the condensing heat exchanger

    SciTech Connect

    Jankura, B. J.; Kudlac, G. A.; Bailey, R. T.

    1998-06-01

    The Integrated Flue Gas Treatment (IFGT) system is a new concept whereby a Teflon ® covered condensing heat exchanger is adapted to remove certain flue gas constituents, both particulate and gaseous, while recovering low level heat. The pollutant removal performance and durability of this device is the subject of a USDOE sponsored program to develop this technology. The program was conducted under contract to the United States Department of Energy's Fossil Energy Technology Center (DOE-FETC) and was supported by the Ohio Coal Development Office (OCDO) within the Ohio Department of Development, the Electric Power Research Institute's Environmental Control Technology Center (EPRI-ECTC) and Babcock and Wilcox - a McDermott Company (B&W). This report covers the results of the first phase of this program. This Phase I project has been a two year effort. Phase I includes two experimental tasks. One task dealt principally with the pollutant removal capabilities of the IFGT at a scale of about 1.2MWt. The other task studied the durability of the Teflon ® covering to withstand the rigors of abrasive wear by fly ash emitted as a result of coal combustion. The pollutant removal characteristics of the IFGT system were measured over a wide range of operating conditions. The coals tested included high, medium and low-sulfur coals. The flue gas pollutants studied included ammonia, hydrogen chloride, hydrogen fluoride, particulate, sulfur dioxide, gas phase and particle phase mercury and gas phase and particle phase trace elements. The particulate removal efficiency and size distribution was investigated. These test results demonstrated that the IFGT system is an effective device for both acid gas absorption and fine particulate collection. Although soda ash was shown to be the most effective reagent for acid gas absorption, comparative cost analyses suggested that magnesium enhanced lime was the most promising avenue for future study. The durability of the Teflon ® covered heat exchanger tubes was studied on a pilot-scale single- stage condensing heat exchanger (CHX ® ). This device was operated under typical coal-fired flue gas conditions on a continuous basis for a period of approximately 10 months. Data from the test indicate that virtually no decrease in Teflon ® thickness was observed for the coating on the first two rows of heat exchanger tubes, even at high inlet particulate loadings. Evidence of wear was present only at the microscopic level, and even then was very minor in severity.

  7. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 12 2010-07-01 2010-07-01 true Work Practice Standards for Heat... Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . . Heat...

  8. 40 CFR Table 10 to Subpart Ffff of... - Work Practice Standards for Heat Exchange Systems

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 12 2011-07-01 2009-07-01 true Work Practice Standards for Heat... Standards for Heat Exchange Systems As required in § 63.2490, you must meet each requirement in the following table that applies to your heat exchange systems: For each . . . You must . . . Heat...

  9. Simulation model air-to-air plate heat exchanger

    SciTech Connect

    Wetter, Michael

    1999-01-01

    A simple simulation model of an air-to-air plate heat exchanger is presented. The model belongs to a collection of simulation models that allows the eflcient computer simulation of heating, ventilation, and air-conditioning (HVAC) systems. The main emphasis of the models is to shorten computation time and to use only input data that are known in the design process of an HVAC system. The target of the models is to describe the behavior of HVAC components in the part-load operation mode, which is becoming increasingly important in energy eficient HVAC systems. The models are intended to be used for yearly energy calculations or load calculations with time steps of about 10 minutes or larger. Short- time dynamic effects, which are of interest for different aspects of control theory, are neglected. The part-load behavior is expressed in terms of the nominal condition and the dimensionless variation of the heat transfer with change of mass flow and temperature. The effectiveness- NTU relations are used to parametrize the convective heat transfer at nominal conditions and to compute the part-load condition. If the heat transfer coefficients on the two exchanger sides are not equal (i. e. due to partial bypassing of air), their ratio can be easily calculated and set as a parameter. The model is static and uses explicit equations only. The explicit model formulation ensures short computation time and numerical stability, which allows using the model with sophisticated engineering methods like automatic system optimization. This paper fully outlines the algorithm description and its simplifications. It is not tailored for any particular simulation program to ensure easy implementation in any simulation program.

  10. Monitoring Exchange of CO2 - A KISS Workshop Report 2009

    NASA Technical Reports Server (NTRS)

    Miller, Charles; Wennberg, Paul

    2009-01-01

    The problem and context: Can top-down estimates of carbon dioxide (CO2) fluxes resolve the anthropogenic emissions of China, India, the United States, and the European Union with an accuracy of +/-10% or better?The workshop "Monitoring Exchange of Carbon Dioxide" was convened at the Keck Institute for Space Studies in Pasadena, California in February 2010 to address this question. The Workshop brought together an international, interdisciplinary group of 24 experts in carbon cycle science, remote sensing, emissions inventory estimation, and inverse modeling. The participants reviewed the potential of space-based and sub-orbital observational and modeling approaches to monitor anthropogenic CO2 emissions in the presence of much larger natural fluxes from the exchange of CO2 between the land, atmosphere, and ocean. This particular challenge was motivated in part by the NRC Report "Verifying Greenhouse Gas Emissions" [Pacala et al., 2010]. This workshop report includes several recommendations for improvements to observing strategies and modeling frameworks for optimal and cost-effective monitoring of carbon exchange

  11. Design of Heat Exchanger for Ericsson-Brayton Piston Engine

    PubMed Central

    Durcansky, Peter; Papucik, Stefan; Jandacka, Jozef

    2014-01-01

    Combined power generation or cogeneration is a highly effective technology that produces heat and electricity in one device more efficiently than separate production. Overall effectiveness is growing by use of combined technologies of energy extraction, taking heat from flue gases and coolants of machines. Another problem is the dependence of such devices on fossil fuels as fuel. For the combustion turbine is mostly used as fuel natural gas, kerosene and as fuel for heating power plants is mostly used coal. It is therefore necessary to seek for compensation today, which confirms the assumption in the future. At first glance, the obvious efforts are to restrict the use of largely oil and change the type of energy used in transport. Another significant change is the increase in renewable energy—energy that is produced from renewable sources. Among machines gaining energy by unconventional way belong mainly the steam engine, Stirling engine, and Ericsson engine. In these machines, the energy is obtained by external combustion and engine performs work in a medium that receives and transmits energy from combustion or flue gases indirectly. The paper deals with the principle of hot-air engines, and their use in combined heat and electricity production from biomass and with heat exchangers as primary energy transforming element. PMID:24977174

  12. Development of Passive Fuel Cell Thermal Management Heat Exchanger

    NASA Technical Reports Server (NTRS)

    Burke, Kenneth A.; Jakupca, Ian J.; Colozza, Anthony J.

    2010-01-01

    The NASA Glenn Research Center is developing advanced passive thermal management technology to reduce the mass and improve the reliability of space fuel cell systems for the NASA Exploration program. The passive thermal management system relies on heat conduction within highly thermally conductive cooling plates to move the heat from the central portion of the cell stack out to the edges of the fuel cell stack. Using the passive approach eliminates the need for a coolant pump and other cooling loop components within the fuel cell system which reduces mass and improves overall system reliability. Previous development demonstrated the performance of suitable highly thermally conductive cooling plates that could conduct the heat, provide a sufficiently uniform temperature heat sink for each cell of the fuel cell stack, and be substantially lighter than the conventional thermal management approach. Tests were run with different materials to evaluate the design approach to a heat exchanger that could interface with the edges of the passive cooling plates. Measurements were made during fuel cell operation to determine the temperature of individual cooling plates and also to determine the temperature uniformity from one cooling plate to another.

  13. Continued Water-Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Hansen, Scott; Poynot, Joe

    2014-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research and experimentation to the full scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Design and construction of these HX's led to successful testing of both PCM HX's.

  14. Design of heat exchanger for Ericsson-Brayton piston engine.

    PubMed

    Durcansky, Peter; Papucik, Stefan; Jandacka, Jozef; Holubcik, Michal; Nosek, Radovan

    2014-01-01

    Combined power generation or cogeneration is a highly effective technology that produces heat and electricity in one device more efficiently than separate production. Overall effectiveness is growing by use of combined technologies of energy extraction, taking heat from flue gases and coolants of machines. Another problem is the dependence of such devices on fossil fuels as fuel. For the combustion turbine is mostly used as fuel natural gas, kerosene and as fuel for heating power plants is mostly used coal. It is therefore necessary to seek for compensation today, which confirms the assumption in the future. At first glance, the obvious efforts are to restrict the use of largely oil and change the type of energy used in transport. Another significant change is the increase in renewable energy--energy that is produced from renewable sources. Among machines gaining energy by unconventional way belong mainly the steam engine, Stirling engine, and Ericsson engine. In these machines, the energy is obtained by external combustion and engine performs work in a medium that receives and transmits energy from combustion or flue gases indirectly. The paper deals with the principle of hot-air engines, and their use in combined heat and electricity production from biomass and with heat exchangers as primary energy transforming element. PMID:24977174

  15. Continued Water-Based Phase Change Material Heat Exchanger Development

    NASA Technical Reports Server (NTRS)

    Hansen, Scott W.; Sheth, Rubik B.; Poynot, Joe; Giglio, Tony; Ungar, Gene K.

    2015-01-01

    In a cyclical heat load environment such as low Lunar orbit, a spacecraft's radiators are not sized to meet the full heat rejection demands. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a "topper" to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HX's do not use a consumable, thereby leading to reduced launch mass and volume requirements. In continued pursuit of water PCM HX development two full-scale, Orion sized water-based PCM HX's were constructed by Mezzo Technologies. These HX's were designed by applying prior research on freeze front propagation to a full-scale design. Design options considered included bladder restraint and clamping mechanisms, bladder manufacturing, tube patterns, fill/drain methods, manifold dimensions, weight optimization, and midplate designs. Two units, Units A and B, were constructed and differed only in their midplate design. Both units failed multiple times during testing. This report highlights learning outcomes from these tests and are applied to a final sub-scale PCM HX which is slated to be tested on the ISS in early 2017.

  16. Cleaning and Heat Transfer in Heat Exchanger with Circulating Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Kang, Ho Keun; Ahn, Soo Whan; Choi, Jong Woong; Lee, Byung Chang

    2010-06-01

    Fluidized bed type heat exchangers are known to increase the heat transfer and prevent the fouling. For proper design of circulating fluidized bed heat exchanger it is important to know the effect of design and operating parameters on the bed to the wall heat transfer coefficient. The present experimental and numerical study was conducted to investigate the effects of circulating solid particles on the characteristics of fluid flow, heat transfer and cleaning effect in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which a variety of solid particles such as glass (3 mmF), aluminum (2˜3 mmF), steel (2˜2.5 mmF), copper (2.5 mmF) and sand (2˜4 mmF) were used in the fluidized bed with a smooth tube. Seven different solid particles have the same volume, and the effects of various parameters such as water flow rates, particle diameter, materials and geometry were investigated. The present experimental and numerical results showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass. This behaviour might be attributed to the parameters such as surface roughness or particle heat capacity. Fouling examination using 25,500 ppm of ferric oxide (Fe2O3) revealed that the tube inside wall is cleaned by a mild and continuous scouring action of fluidized solid particles. The fluidized solid particles not only keep the surface clean, but they also break up the boundary layer improving the heat transfer coefficient even at low fluid velocities.

  17. Performance Evaluation of Heat Transfer Enhancement in Plate-fin Heat Exchangers with Offset Strip Fins

    NASA Astrophysics Data System (ADS)

    Yujie, Yang; Yanzhong, Li; Biao, Si; Jieyu, Zheng

    Generally, the Offset Strip Fin (OSF) in a plate-fin heat exchanger provides a greater heat transfer coefficient than plain plate-fin, but it also leads to an increase in flow friction. A new parameter, called relative entropy generation distribution factor, Ψ*, is proposed to evaluate the thermodynamic advantages of OSFs. This parameter presents a ratio of relative changes of entropy generation. The relative effects of the geometrical parameters α, γ and δ are discussed. The results show that there exist the optimum values of α and γ at a certain flow condition, which obviously maximize the degree of the heat transfer enhancement of OSFs.

  18. Application of nanofluids in heat transfer enhancement of compact heat exchanger

    NASA Astrophysics Data System (ADS)

    Gunnasegaran, P.; Shuaib, N. H.; Jalal, M. F. Abdul; Sandhita, E.

    2012-11-01

    In this paper, numerical investigation using ethylene glycol (EG) as a base fluid with diamond and SiO2 as the coolants with nanoparticle volume fractions (φ) ranged from 0.1 % to 2 % on automobile flat tube plain fin compact heat exchanger (CHE) is conducted. The convective heat transfer coefficient in the developing regions along the flat tubes with the nanofluid flow showed marked improvement over the base fluid (0 %). Quantitative results of the heat transfer enhancement of CHE with increasing volumetric concentrations of nanofluids at various Reynolds numbers are presented.

  19. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    NASA Astrophysics Data System (ADS)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-05-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  20. Analysis of sensible heat exchanges from a thermal manikin.

    PubMed

    Quintela, Divo; Gaspar, Adélio; Borges, Carlos

    2004-09-01

    The present work is dedicated to the analysis of dry heat exchanges as measured by a thermal manikin placed in still air. We believe that the understanding of some fundamental aspects governing fluid flow and heat transfer around three-dimensional bodies such as human beings deserves appropriate attention. This should be of great significance for improving physiological models concerned with thermal exposures. The potential interest of such work can be directed towards quite distinct targets such as working conditions, sports, the military, or healthcare personnel and patients. In the present study, we made use of a climate chamber and an articulated thermal manikin of the Pernille type, with 16 body parts. The most common occidental postures (standing, sitting and lying) were studied. In order to separate heat losses due to radiation and convection, the radiative heat losses of the manikin were significantly reduced by means of a shiny aluminium coating, which was carefully applied to the artificial skin. The air temperature within the test chamber was varied between 13 degrees C and 29 degrees C. The corresponding mean differences between the skin and the operative temperatures changed from 3.8 degrees C up to 15.8 degrees C. The whole-body heat transfer coefficients by radiation and convection for both standing and sitting postures are in good agreement with those in the published literature. The lying posture appears to be more efficient for losing heat by convection. This is confirmed when the heat losses of each individual part are considered. The proposed correlations for the whole body suggest that natural convection is mainly laminar. PMID:15185082