Science.gov

Sample records for high chromium cast

  1. High-chromium and high-silicon cast irons

    SciTech Connect

    Reynaud, A.

    1996-02-01

    High-chromium and high-silicon alloyed cast irons are not well known, although they are very corrosion-resistant materials and provide technical solutions to some difficult corrosion problems. This article reviews these alloys` chemical compositions and properties. It also highlights some industrial applications in which they are useful.

  2. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    NASA Astrophysics Data System (ADS)

    Pokusová, Marcela; Berta, Igor; Šooš, Ľubomír

    2014-12-01

    High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.%) 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  3. Effect of Chromium on Microstructure and Properties of High Boron White Cast Iron

    NASA Astrophysics Data System (ADS)

    Liu, Zhongli; Chen, Xiang; Li, Yanxiang; Hu, Kaihua

    2008-03-01

    In this article, the effect of chromium on microstructure and properties of high boron white cast iron was studied. The results indicate that the microstructure of high boron white cast iron with different chromium content comprises a dendritic matrix and interdendritic eutectics, and the eutectic compound has a M2B-type chemical formula that does not change with the difference of chromium content. The increase of chromium not only increases the microhardness of boride, but also improves the morphology of boride, which is changed from continuous network to less continuous distribution. Moreover, with the chromium increase, martensite appears in the matrix under the as-cast condition, the appearance of which depends on the increase of chromium in the matrix and the uneven distribution of carbon in the matrix caused by chromium addition. After quenching in air, the matrixes of alloys all change to martensite. However, some secondary particles are found in the central area of the dendrite grains of alloys with higher chromium, and their existence is due to the difference of boron solubility in the matrix with different chromium content. In addition, the hardenability, hardness, and impact toughness are all improved with the increase in chromium.

  4. Effect of molybdenum, vanadium, boron on mechanical properties of high chromium white cast iron in as-cast condition

    NASA Astrophysics Data System (ADS)

    Nurjaman, F.; Sumardi, S.; Shofi, A.; Aryati, M.; Suharno, B.

    2016-02-01

    In this experiment, the effect of the addition carbide forming elements on high chromium white cast iron, such as molybdenum, vanadium and boron on its mechanical properties and microstructure was investigated. The high chromium white cast iron was produced by casting process and formed in 50 mm size of grinding balls with several compositions. Characterization of these grinding balls was conducted by using some testing methods, such as: chemical and microstructure analysis, hardness, and impact test. From the results, the addition of molybdenum, vanadium, and boron on high chromium white cast iron provided a significant improvement on its hardness, but reduced its toughness. Molybdenum induced fully austenitic matrix and Mo2C formation among eutectic M7C3 carbide. Vanadium was dissolved in the matrix and carbide. While boron was played a role to form fine eutectic carbide. Grinding balls with 1.89 C-13.1 Cr-1.32 Mo-1.36 V-0.00051 B in as-cast condition had the highest hardness, which was caused by finer structure of eutectic carbide, needle like structure (upper bainite) matrix, and martensite on its carbide boundary.

  5. Effects of heat treatment on wear resistance and fracture toughness of duo-cast materials composed of high-chromium white cast iron and low-chromium steel

    NASA Astrophysics Data System (ADS)

    Kim, Chang Kyu; Lee, Sunghak; Jung, Jae-Young

    2006-03-01

    The objective of this study is to investigate effects of heat treatment on wear resistance and fracture toughness in duo-cast materials composed of a high-chromium white cast iron and a low-chromium steel as a wear-resistant part and a ductile part, respectively. Different size, volume fraction, and distribution of M7C3 carbides were employed in the wear-resistant part by changing the amount of chromium, and the volume fraction of martensite in the austenitic matrix was varied by the heat treatment. In the alloys containing a small amount of chromium, an interdendritic structure of eutectic M7C3 carbides was formed, and led to the improvement of wear resistance and fracture toughness. After the heat treatment, the selective wear of the matrix and the cracking or spalled-off carbides were considerably reduced since the hardness difference between carbides and matrix decreased by the increase in the matrix hardness, thereby leading to the improvement of the wear resistance. However, the fracture toughness of the heat-treated alloys was lower than that of the as-cast alloys because the matrix containing a considerable amount of martensite did not effectively prevent the crack propagation.

  6. Damage by indentation and single impact of hard particles on a high chromium white cast iron

    SciTech Connect

    Adler, T.A.; Dogan, O.N.

    1997-03-01

    High chromium white cast irons are used extensively in environments where small particle impact causes considerable damage. In this study, a white cast iron containing 26 wt% Cr, and with a carbide volume fraction of 0.28, is impacted with projectiles at normal incidence using a gas gun. Both crater diameter and the size of the damage zone are measured as a function of projectile velocity, and an analytical model is developed which relates the size of the impact crater to the energy absorbed by plastic and elastic deformation of the white cast iron. Peak impact loads and strain hardening rates during impact are calculated by comparing the impact craters with craters made by quasi-static indentation. It is found that considerable strain hardening occurs in austenitic white cast irons during impact and indentation. Strain localization and dynamic softening are also observed in these materials at higher impact velocities.

  7. The Kinetics of Phase Transformations During Tempering in Laser Melted High Chromium Cast Steel

    NASA Astrophysics Data System (ADS)

    Li, M. Y.; Wang, Y.; Han, B.

    2012-06-01

    The precipitation of secondary carbides in the laser melted high chromium cast steels during tempering at 300-650 °C for 2 h in air furnace was characterized and the present phases was identified, by using transmission electron microscopy. Laser melted high chromium cast steel consists of austenitic dendrites and interdendritic M23C6 carbides. The austenite has such a strong tempering stability that it remains unchanged at temperature below 400 °C and the secondary hardening phenomenon starts from 450 °C to the maximum value of 672 HV at 560 °C. After tempering at 450 °C fine M23C6 carbides precipitate from the supersaturated austenite preferentially. In addition, the dislocation lines and slip bands still exist inside the austenite. While tempering at temperature below 560 °C, the secondary hardening simultaneously results from the martensite phase transformation and the precipitation of carbides as well as dislocation strengthening within a refined microstructure. Moreover, the formation of the ferrite matrix and large quality of coarse lamellar M3C carbides when the samples were tempered at 650 °C contributes to the decrease of hardness.

  8. Solidification and solid-state transformation mechanisms in Si alloyed high-chromium white cast irons

    SciTech Connect

    Laird, G. II ); Powell, G.L.F. )

    1993-04-01

    Chromium white cast irons are widely used in environments where severe abrasion resistance is a dominant requirement. To improve the wear resistance of these commercially important irons, the US Bureau of Mines and CSIRO Australia are studying their solidification and solid-state transformation kinetics. A ternary Fe-Cr-C iron with 17.8 wt pct (pct) Cr and 3.0 pct C was compared with commercially available irons of similar Cr and C contents with Si contents between 1.6 and 2.2 pct. The irons were solidified and cooled at rates of 0.03 and 0.17 K/s to 873 K. Differential thermal analysis (DTA) showed that Si depresses the eutectic reaction temperature and suggests that it has no effect upon the volume of eutectic carbides formed during solidification. Microprobe analysis revealed that austenite dendrites within the Si alloyed irons cooled at 0.03 and 0.17 K/s had C and Cr contents that were lower than those of dendrites within the ternary alloy cooled at the same cooling rate and a Si alloyed iron that was water quenched from the eutectic temperature. These lower values were shown by image analysis to be the result of both solid-state growth (coarsening) of the eutectic carbides and some secondary carbide formation. Hardness measurements in the as-cast condition and after soaking in liquid nitrogen suggest an increase in the martensite start temperature as the Si content was increased. It is concluded that Si's effect on increasing the size and volume fraction of eutectic carbides and increasing the matrix hardness should lead to improved wear resistance over regular high-chromium white cast irons.

  9. Diffusion zone between high-chromium cast iron and high-manganese steel during electric-slag facing

    SciTech Connect

    Ponomarenko, V.P.; Shvartser, A.Y.; Stroganova, G.V.

    1986-05-01

    The authors investigate extending the service lives of components by the method of electric-slag facing of working surfaces. Steel 45 was used in the annealed state. Electric-slag remelting was the method used to determine the bending strength. Metallographic examinations were conducted under an MIM-8m microscope, while x-ray analysis of the built-up and base metals were performed on a DRON-2 diffractometer. BAsic alloying elements, chromium and manganese were studied on a ''Cameca MS-46'' microanalyzer. During the electri-slag facing of a high-chromium cast iron containing 8% of Mn on high-manganese steel 11OG13L diffusion equalization of the manganese content occurs in the fusion zone. Diffusion displacement of carbon, chromium, and manganese from high-chromium cast iron into the high-manganese steel during electric-slag facing gies rise to a smooth change in the structure of the metal in the fusion zone, and to increased strength of the joint between the unlike materials investigated.

  10. Characterization of Microstructure and Mechanical Properties of High Chromium Cast Irons Using SEM and Nanoindentation

    NASA Astrophysics Data System (ADS)

    Chen, Ling; Iyengar, Srinivasan; Zhou, Jinming; Turba, Krystof; Ståhl, Jan-Eric

    2015-01-01

    The effects of composition changes and heat treatment on the microstructure and mechanical properties of high-chromium white cast irons were studied in order to characterize possible improvements in product performance and machinability. Materials characterization was performed using nanoindentation, SEM, and EDS techniques. Present results show that changes in carbon and silicon contents as well as heat treatment strongly affect the mechanical properties and their variation in the material. In the as-cast condition, the sample with relatively lower carbon and silicon contents has an austenite-martensite matrix and is much harder than the sample with relatively higher carbon and silicon contents having more eutectic carbides in a bainite matrix. Annealing leads to softening of the materials relative to the as-cast condition, with the relatively higher carbon-silicon material being marginally harder due to the presence of more eutectic carbides. A similar trend is seen after the hardening treatment, and the presence of primary carbide can restrict the extent of hardening due to the loss of alloying elements from the matrix.

  11. Phase Transformations and Crack Initiation in a High-Chromium Cast Steel Under Hot Compression Tests

    NASA Astrophysics Data System (ADS)

    Tchuindjang, Jérôme Tchoufang; Torres, Ingrid Neira; Flores, Paulo; Habraken, Anne Marie; Lecomte-Beckers, Jacqueline

    2015-05-01

    The mechanical behavior of the fully austenitic matrix of high-chromium cast steel (HCCS) alloy is determined by external compression stress applied at 300 and 700 °C. The microstructure is roughly characterized toward both optical and scanning electron microscopy analyses. Dilatometry is used during heating from room temperature up to austenitization to study the solid-state phase transformations, precipitation, and dissolution reactions. Two various strengthening phenomena (precipitation hardening and stress-induced bainite transformation) and one softening mechanism (dynamic recovery) are highlighted from compression tests. The influence of the temperature and the carbide type on the mechanical behavior of the HCCS material is also enhanced. Cracks observed on grain boundary primary carbides allow establishing a rough damage model. The crack initiation within the HCCS alloy is strongly dependent on the temperature, the externally applied stress, and the matrix strength and composition.

  12. Phase Transformations and Microstructural Observations During Subcritical Heat Treatments of a High-Chromium Cast Iron

    NASA Astrophysics Data System (ADS)

    Karantzalis, A. E.; Lekatou, A.; Kapoglou, A.; Mavros, H.; Dracopoulos, V.

    2012-06-01

    In this study, Cr white iron of 18.23 wt.% was subjected to a series of subcritical heat treatments. At both temperatures of 350 and 450 °C, no precipitation of secondary carbides was observed, and the overall microstructure resembles to that of the as-cast condition. At 550 °C, hardness values increased slightly compared to the as-cast values. No evidence of secondary carbide formation was observed. At 650 and 750 °C, extensive-to-complete transformation to pearlite-ferrite structures has occurred. Some evidence of secondary carbide precipitation especially for prolonged treatment periods was not adequate to obstruct the hardness decrease due to the dominating effect of pearlitic-ferritic formation. At 850 °C, secondary carbide precipitation and martensite formation lead to high hardness values.

  13. The qualitative assessment of cobalt-chromium castings for partial dentures.

    PubMed

    Barsby, M J; Schwarz, W D

    1989-03-25

    Criteria for objective assessment of cobalt-chromium castings have been developed. A random sample of 21 commercial dental laboratories specialising in the production of cobalt-chromium castings was selected. Identical casts and instructions for the construction of a lower partial denture framework were sent to each of them. The resultant castings were assessed according to specific criteria relating to detailed design features. Only one laboratory produced a casting which conformed completely with the design instructions. Significant defects were found in a high proportion of castings. The range of charges was from 28 pounds to 85 pounds. The results of the qualitative assessments suggest only a very weak relationship between laboratory charges and the quality of cobalt-chromium castings. Suggestions are made for minimum standards that may be applied in clinical practice. PMID:2650726

  14. [Determination of Cr, Ni, Cu, Mn, P, Si, Mo and Ti in high chromium cast iron by inductively coupled plasma atomic emission spectrometry].

    PubMed

    Wang, Hui; Wang, Guo-Xin; Xu, Yu-Yu; Yu, Lu; Yang, Peng-Yuan

    2011-09-01

    The high-chromium cast iron sample was microwave-assisted digested with aqueous regia in a closed vessel. Series standards were prepared with matching Fe matrix and adding Y as internal standard. Line intensities of the prepared standards and the digested sample solutions were determined by inductively coupled plasma atomic emission spectrometry. Accuracy of the proposed method was verified by the analysis of three national standard Materials GSBH 41018, GBW 01120 and GBW 01121, and the results were well agreed with the certification data. PMID:22097871

  15. Quantitative chemical analysis of nickel-chromium dental casting alloys.

    PubMed

    Nagayama, K; Kuroiwa, A; Ando, Y; Hashimoto, H

    1990-01-01

    Twenty-nine brands of dental casting nickel-chromium alloys made in Japan for small castings were analyzed by electron probe X-ray microanalyzer. Nickel-chromium alloys for metal-ceramic application were composed primarily of nickel, chromium, and molybdenum with the exception of one brand. Of the nickel-chromium alloys for inlay, crown, and bridgework applications, 11 of the 22 alloys were up to the standard of the Ministry of Welfare specifications. And additive metal elements of these alloys were molybdenum, iron, copper, manganese, aluminum, silicon, tin, indium, silver, titanium, and gallium. PMID:2134288

  16. Effect of Destabilizing Heat Treatment on Solid-State Phase Transformation in High-Chromium Cast Irons

    NASA Astrophysics Data System (ADS)

    Efremenko, Vasily; Shimizu, Kazumichi; Chabak, Yuliia

    2013-12-01

    This work describes the influence of secondary carbide precipitation at destabilizing heat treatment on kinetics of austenite phase transformation at a subcritical range of temperatures in high-Cr cast irons, alloyed with 4 to 6 wt pct of Mn or by complex Mn-Ni-Mo (Mn-Cu-Mo). The samples were soaked at 1073 K to 1373 K (800 °C to 1100 °C) (destabilization) or at 573 K to 973 K (300 °C to 700 °C) (subcritical treatment); the combination of destabilization and subcritical treatment was also used. The investigation was carried out with application of optical and electron microscopy and bulk hardness measurement. Time-temperature-transformation (TTT) curves of secondary carbide precipitation and pearlite transformation for as-cast austenite and destabilized austenite were built in this work. It was determined that the secondary carbide precipitation significantly inhibited the pearlite transformation rate at 823 K to 973 K (550 °C to 700 °C). The inhibition effect is more evident in cast irons alloyed with complex Mn-Ni-Mo or Mn-Cu-Mo. The possible reasons for transformation decelerating could be austenite chemical composition change (enriching by Ni, Si, and Cu, and depleting by Cr) and stresses induced by secondary carbide precipitation.

  17. Comprehensive study of the abrasive wear and slurry erosion behavior of an expanded system of high chromium cast iron and microstructural modification for enhanced wear resistance

    NASA Astrophysics Data System (ADS)

    Chung, Reinaldo Javier

    High chromium cast irons (HCCIs) have been demonstrated to be an effective material for a wide range of applications in aggressive environments, where resistances to abrasion, erosion and erosion-corrosion are required. For instance, machinery and facilities used in mining and extraction in Alberta's oil sands suffer from erosion and erosion-corrosion caused by silica-containing slurries, which create challenges for the reliability and maintenance of slurry pumping systems as well as other processing and handling equipment. Considerable efforts have been made to determine and understand the relationship between microstructural features of the HCCIs and their wear performance, in order to guide the material selection and development for specific service conditions with optimal performance. The focus was previously put on a narrow group of compositions dictated by ASTM A532. However, with recent advances in casting technology, the HCCI compositional range can be significantly expanded, which potentially brings new alloys that can be superior to those which are currently employed. This work consists of three main aspects of study. The first one is the investigation of an expanded system of white irons with their composition ranging from 1 to 6 wt.% C and 5 to 45 wt.% Cr, covering 53 alloys. This work has generated wear and corrosion maps and established correlation between the performance and microstructural features for the alloys. The work was conducted in collaboration with the Materials Development Center of Weir Minerals in Australia, and the results have been collected in a database that is used by the company to guide materials selection for slurry pump components in Alberta oil sands and in other mining operations throughout the world. The second part consists of three case studies on effects of high chromium and high carbon, respectively, on the performance of the HCCIs. The third aspect is the development of an approach to enhance the wear resistance of

  18. [On deffect of cobalt-chromium-nickel alloy for dental castings (author's transl)].

    PubMed

    Nasu, T; Hikichi, H; Noguchi, H

    1978-01-01

    We studied about castability and microporosity of cobalt-chromium-nickel alloy for dental casting in various methods of fusion and casting. The combinations of fusion and casting were induction fusion and centrifugal casting, arc discharge fusion and argon gas pressure casting and oxy-acetylene flame fusion and centrifugal casting. The following results were obtained. 1. The amount of microposity was smaller, when only mold temperature was low, and as mold temperature and casting temperature were high, castability was better. 2. The arc discharge fusion and argon gas pressure casting was the best method about castability and microporosity in three methods. Second method was the induction fusion and centrifugal casting. 3. In the induction fusion and centrifugal casting, blowing arong gas of 1 l/min to molten metal to protect the metal from oxidization improved the castability the best, but amount of microporosity was large, so that it was needed to lower the mold temperature in this condition. 4. The oxyacetylene flame fusion and centrifugal casting was not suitable for the casting of Co-Cr alloy "Regalloy No. 3", for the alloy was made for the induction fusion casting. PMID:366039

  19. Chromium at High Pressure

    NASA Astrophysics Data System (ADS)

    Jaramillo, Rafael

    2012-02-01

    Chromium has long served as the archetype of spin density wave magnetism. Recently, Jaramillo and collaborators have shown that Cr also serves as an archetype of magnetic quantum criticality. Using a combination of x-ray diffraction and electrical transport measurements at high pressures and cryogenic temperatures in a diamond anvil cell, they have demonstrated that the N'eel transition (TN) can be continuously suppressed to zero, with no sign of a concurrent structural transition. The order parameter undergoes a broad regime of exponential suppression, consistent with the weak coupling paradigm, before deviating from a BCS-like ground state within a narrow but accessible quantum critical regime. The quantum criticality is characterized by mean field scaling of TN and non mean field scaling of the transport coefficients, which points to a fluctuation-induced reconstruction of the critical Fermi surface. A comparison between pressure and chemical doping as means to suppress TN sheds light on different routes to the quantum critical point and the relevance of Fermi surface nesting and disorder at this quantum phase transition. The work by Jaramillo et al. is broadly relevant to the study of magnetic quantum criticality in a physically pure and theoretically tractable system that balances elements of weak and strong coupling. [4pt] [1] R. Jaramillo, Y. Feng, J. Wang & T. F. Rosenbaum. Signatures of quantum criticality in pure Cr at high pressure. Proc. Natl. Acad. Sci. USA 107, 13631 (2010). [0pt] [2] R. Jaramillo, Y. Feng, J. C. Lang, Z. Islam, G. Srajer, P. B. Littlewood, D. B. McWhan & T. F. Rosenbaum. Breakdown of the Bardeen-Cooper-Schrieffer ground state at a quantum phase transition. Nature 459, 405 (2009).

  20. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  1. Solidification Structure and Abrasion Resistance of High Chromium White Irons

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Laird, George, II

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  2. Solidification structure and abrasion resistance of high chromium white irons

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Laird, G. II

    1997-06-01

    Superior abrasive wear resistance, combined with relatively low production costs, makes high Cr white cast irons (WCIs) particularly attractive for applications in the grinding, milling, and pumping apparatus used to process hard materials. Hypoeutectic, eutectic, and hypereutectic cast iron compositions, containing either 15 or 26 wt pct chromium, were studied with respect to the macrostructural transitions of the castings, solidification paths, and resulting microstructures when poured with varying superheats. Completely equiaxed macrostructures were produced in thick section castings with slightly hypereutectic compositions. High-stress abrasive wear tests were then performed on the various alloys to examine the influence of both macrostructure and microstructure on wear resistance. Results indicated that the alloys with a primarily austenitic matrix had a higher abrasion resistance than similar alloys with a pearlitic/bainitic matrix. Improvement in abrasion resistance was partially attributed to the ability of the austenite to transform to martensite at the wear surface during the abrasion process.

  3. Effects of a Destabilization Heat Treatment on the Microstructure and Abrasive Wear Behavior of High-Chromium White Cast Iron Investigated Using Different Characterization Techniques

    NASA Astrophysics Data System (ADS)

    Gasan, Hakan; Erturk, Fatih

    2013-11-01

    The hypoeutectic white cast iron was subjected to various destabilization heat treatment temperatures of 1173 K, 1273 K, and 1373 K (900 °C, 1000 °C, and 1100 °C) for 2 hours. The as-cast and destabilized specimens were characterized by optical metallography, classical direct comparison, and the Rietveld method. The volume fractions of carbides were measured by optical metallography. Moreover, the volume fractions of retained austenite and martensite were measured by the classical direct comparison method. Despite the limitations of optical metallography and the classical direct comparison method, the Rietveld method was successively and accurately applied to determine the volume fractions of all phases. In addition, the Rietveld analysis yielded certain results, such as the crystallographic properties of the phases that can be used to explain the relationship between the microstructural parameters and the wear behavior. Abrasive wear tests with different sliding speeds were carried out on the as-cast and destabilized alloys to identify the effect of microstructural parameters on the wear behavior. The results indicated that the morphologies of secondary carbides, the crystallographic properties of the phases, and the proper combination of the amount of martensite, retained austenite, and carbides were the principle parameters that affect the hardness and wear behavior of the alloy.

  4. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (Inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  5. An investigation of the use of chromium, platinum and gold coating for scanning electron microscopy of casts of lymphoid tissues.

    PubMed

    Belz, G T; Auchterlonie, G J

    1995-01-01

    Resin casts replicate the internal structure of organs and provide a three-dimensional representation of the arrangement of vessels and intercellular spaces. Casting media are insulators and must be coated with a conductor to prevent sample charging and to allow the adequate production of secondary electrons from the specimen to generate sufficient signal to form a clear image. Visualization of surface structures depends largely on the metal coating. The use of gold or platinum, deposited on Mercox casts of lymphoid tissues using plasma-magnetron sputtering, and of chromium coating of casts by Penning ion-beam coating, was investigated. Casts were examined using a field emission scanning electron microscope at 3-3.5 kV. Thick coatings of gold were necessary to reduce cast charging but they obscured fine structural information. Charging effects were less pronounced when casts were coated with platinum, but charge lines were present at slow scan rates. The dimensions of cast impressions for both platinum and chromium coatings were similar to those described in fixed tissues. Negligible charging and maximal cast thermal stability and structural information was obtained from casts which were tumbled during chromium coating. PMID:7767633

  6. High-temperature creep of polycrystalline chromium

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Klopp, W. D.

    1972-01-01

    The creep properties of high-purity, polycrystalline chromium were determined over the temperature range 0.51 to 0.78 T sub m, where T sub m is the melting temperature. Creep rates determined from step-load creep tests can be represented by the general creep equation; epsilon/D = k((sigma/E) to the nth power) where epsilon is the minimum creep rate, D is the diffusivity, k is the creep rate constant, sigma is the applied stress, E is the modulus, and n is the stress exponent, equal to 4.3 for chromium. This correlation and metallographic observations suggest a dislocation climb mechanism is operative in the creep of chromium over the temperature range investigated.

  7. Protective claddings for high strength chromium alloys

    NASA Technical Reports Server (NTRS)

    Collins, J. F.

    1971-01-01

    The application of a Cr-Y-Hf-Th alloy as a protective cladding for a high strength chromium alloy was investigated for its effectiveness in inhibiting nitrogen embrittlement of a core alloy. Cladding was accomplished by a combination of hot gas pressure bonding and roll cladding techniques. Based on bend DBTT, the cladding alloy was effective in inhibiting nitrogen embrittlement of the chromium core alloy for up to 720 ks (200hours) in air at 1422 K (2100 F). A significant increase in the bend DBTT occurred with longer time exposures at 1422 K or short time exposures at 1589 K (2400 F).

  8. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    NASA Astrophysics Data System (ADS)

    Peters, A. M.; He, X. M.; Trkula, M.; Nastasi, M.

    2001-04-01

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO) 6] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700°C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8×10 -6 mm3/ Nm and contact angles ranged from 156° to 127°.

  9. Marginal accuracy of nickel chromium copings fabricated by conventional and accelerated casting procedures, produced with ringless and metal ring investment procedures: A comparative in vitro study

    PubMed Central

    Alex, Deepa; Shetty, Y. Bharath; Miranda, Glynis Anita; Prabhu, M. Bharath; Karkera, Reshma

    2015-01-01

    Background: Conventional investing and casting techniques are time-consuming and usually requires 2–4 h for completion. Accelerated nonstandard, casting techniques have been reported to achieve similar quality results in significantly less time, namely, in 30–40 min. During casting, it is essential to achieve compensation for the shrinkage of solidifying alloy by investment expansion. The metal casting ring restricts the thermal expansion of investment because the thermal expansion of the ring is lesser than that of the investment. The use of casting ring was challenged with the introduction of the ringless technique. Materials and Methods: A total of 40 test samples of nickel chromium (Ni-Cr) cast copings were obtained from the patterns fabricated using inlay casting wax. The 20 wax patterns were invested using metal ring and 20 wax patterns were invested using the ringless investment system. Of both the groups, 10 samples underwent conventional casting, and the other 10 underwent accelerated casting. The patterns were casted using the induction casting technique. All the test samples of cast copings were evaluated for vertical marginal gaps at four points on the die employing a stereo optical microscope. Results: The vertical marginal discrepancy data obtained were tabulated. Mean and standard deviations were obtained. Vertical discrepancies were analyzed using analysis of variance and Tukey honestly significantly different. The data obtained were found to be very highly significant (P < 0.001). Mean vertical gap was the maximum for Group II (53.64 μm) followed by Group IV (47.62 μm), Group I (44.83 μm) and Group III (35.35 μm). Conclusion: The Ni-Cr cast copings fabricated with the conventional casting using ringless investment system showed significantly better marginal fit than that of cast copings fabricated from conventional and accelerated casting with metal ring investment and accelerated casting using ringless investment since those copings had

  10. Effect of Topical Fluoride on Surface of Cast Titanium and Nickel-Chromium: An In Vitro Study

    PubMed Central

    Nadiger, Ramesh Khandurao; Shetty, Omkar

    2015-01-01

    Objectives: The aim of this in-vitro study was to evaluate the effect of topical fluoride on surface of cast titanium and nickel-chromium. Materials and Methods: Thirty-nine rectangular specimens of titanium (grade 2) and 39 rectangular specimens of nickel-chromium were cast in equal dimensions and divided into three groups of 13 samples each. Group one specimens of titanium and nickel-chromium were placed in 2% neutral sodium fluoride (NaF) solution for 16 minutes. Group two specimens of titanium and nickel-chromium were immersed in 1.23% acidulated phosphate fluoride (APF) gel for eight minutes. Group three specimens of titanium and nickel-chromium were immersed in distilled water for 16 minutes. The surface roughness of the specimens was evaluated and the data were analyzed using two-way ANOVA and post-hoc comparison test with the level of significance set at 5% (P< 0.05). The surface of the specimens was further analyzed using a scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). Results: Group two titanium specimens showed a statistically significant increase in surface roughness (P<0.05); but no statistically significant increase was noted in the surface roughness of nickel-chromium specimens in groups one, two and three (P>0.05). Qualitative SEM and EDS analyses further revealed the surface corrosion of titanium (group two) and localized mild corrosive pitting of nickel-chromium specimens (group two). Conclusion: Topical fluoride with acidic pH affects the surface roughness of titanium and to a certain extent, nickel-chromium. Neutral NaF solutions cause no significant change in corrosion resistance of titanium or nickel-chromium. PMID:26884773

  11. High-Density-Tape Casting System

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1987-01-01

    Centrifuge packs solids from slurry into uniform, dense layer. New system produces tapes of nearly theoretical packing density. Centrifugal system used to cast thin tapes for capacitors, fuel cells, and filters. Cylindrical rotary casting chamber mounted on high-speed bearings and connected to motor. Liquid for vapor-pressure control and casting slurry introduced from syringes through rotary seal. During drying step, liquid and vapor vented through feed tubes or other openings. Laminated tapes produced by adding more syringes to cast additional layers of different materials.

  12. Comparative study between laser sintering and casting for retention of resin composite veneers to cobalt-chromium alloy.

    PubMed

    Muratomi, Ryuta; Kamada, Kohji; Taira, Yohsuke; Higuchi, Shizuo; Watanabe, Ikuya; Sawase, Takashi

    2013-01-01

    The purpose of this study was to evaluate and compare the bond strengths between resin composite veneer and laser-sintered cobalt-chromium (Co-Cr) alloy with and without retention devices (Laser-R and Laser-N respectively). Cast Co-Cr alloy with and without retention devices (Cast-R and Cast-N respectively) were also prepared for fabrication technique comparison. Disk-shaped Co-Cr alloy specimens were air-abraded with alumina and veneered with a veneering system, Estenia C&B (ES) or Ceramage (CE). After 20,000 thermocycles, tensile testing was performed. Data were analyzed by ANOVA and multiple comparison test. When no retention devices were present, no significant differences were observed between Laser-N/ES and Cast-N/ES, or between Laser- N/CE and Cast-N/CE, but ES exhibited significantly higher bond strength than CE. With retention devices, Laser-R/ES, Cast- R/ES and Laser-R/CE showed no significant differences, and their retention strengths were significantly higher than that of Cast- R/CE. Compared to cast Co-Cr alloy, laser-sintered Co-Cr alloy with retention devices provided better retention durability for resin composite-veneered prostheses. PMID:24240892

  13. Comparative analysis of the fit of 3-unit implant-supported frameworks cast in nickel-chromium and cobalt-chromium alloys and commercially pure titanium after casting, laser welding, and simulated porcelain firings.

    PubMed

    Tiossi, Rodrigo; Rodrigues, Renata Cristina Silveira; de Mattos, Maria da Glória Chiarello; Ribeiro, Ricardo Faria

    2008-01-01

    This study compared the vertical misfit of 3-unit implant-supported nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloy and commercially pure titanium (cpTi) frameworks after casting as 1 piece, after sectioning and laser welding, and after simulated porcelain firings. The results on the tightened side showed no statistically significant differences. On the opposite side, statistically significant differences were found for Co-Cr alloy (118.64 microm [SD: 91.48] to 39.90 microm [SD: 27.13]) and cpTi (118.56 microm [51.35] to 27.87 microm [12.71]) when comparing 1-piece to laser-welded frameworks. With both sides tightened, only Co-Cr alloy showed statistically significant differences after laser welding. Ni-Cr alloy showed the lowest misfit values, though the differences were not statistically significantly different. Simulated porcelain firings revealed no significant differences. PMID:18546764

  14. Chromium

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The effects of chromium (Cr) on glucose and insulin metabolism are well documented. Normal dietary intake of Cr appears to be suboptimal because several studies have reported beneficial effects of Cr in people with elevated blood glucose or type 2 diabetes eating conventional diets. Stresses that ...

  15. Effect of oxidation heat treatment on the bond strength between a ceramic and cast and milled cobalt-chromium alloys.

    PubMed

    Li, Jieyin; Ye, Xiuhua; Li, Bohua; Liao, Juankun; Zhuang, Peilin; Ye, Jiantao

    2015-08-01

    There is a dearth of dental scientific literature on the effect of different oxidation heat treatments (OHTs) (as surface pretreatments) on the bonding performance of cast and milled cobalt-chromium (CoCr) alloys. The objective of this study was to evaluate the effect of different OHTs on the bond strength between a ceramic and cast and milled CoCr alloys. Cobalt-chromium metallic specimens were prepared using either a cast or a milled method. Specimens were subjected to four different OHT methods: without OHT; OHT under normal atmospheric pressure; OHT under vacuum; and OHT under vacuum followed by sandblasting. The metal-ceramic bond strength was evaluated using a three-point bending test according to ISO9693. Scanning electron microscopy and energy-dispersive spectroscopy were used to study the specimens' microstructure and elemental composition. The bond strength was not affected by the CoCr manufacturing method. Oxidation heat treatment performed under normal atmospheric pressure resulted in the highest bond strength. The concentration of oxygen on the alloy surfaces varied with the different pretreatment methods in the following order: OHT under normal atmospheric pressure > OHT under vacuum > without OHT ≈ OHT under vacuum followed by sandblasting. PMID:26104804

  16. Comparative Evaluation of Metal-ceramic Bond Strengths of Nickel Chromium and Cobalt Chromium Alloys on Repeated Castings: An In vitro Study

    PubMed Central

    Atluri, Kaleswara Rao; Vallabhaneni, Tapan Teja; Tadi, Durga Prasad; Vadapalli, Sriharsha Babu; Tripuraneni, Sunil Chandra; Averneni, Premalatha

    2014-01-01

    Background: Recasting the base metal alloys is done as a routine procedure in the dental laboratories whenever there is casting failure or to decrease the unit cost of a fixed partial denture. However, this procedure may affect the metal ceramic bond. Furthermore, it is unclear, as to which test closely predicts the bond strength of metal-ceramic interface. The aim was to compare the bond strength of nickel chromium (Ni-Cr) and cobalt chromium (Co-Cr) alloys with dental ceramic on repeated castings using shear bond test with a custom made apparatus. Materials and Methods: Sixty metal ceramic samples were prepared using Wiron 99 and Wirobond C, respectively. Three subgroups were prepared for each of the groups. The first subgroup was prepared by casting 100% fresh alloy. The second and third subgroups were prepared by adding 50% of fresh alloy and the remnants of the previous cast alloy. The bond load (N) between alloy and dental porcelain was evaluated using universal testing machine using a crosshead speed of 1 mm/min, which had a 2500-kgf load cell. Mean values were compared using oneway analysis of variance with post-hoc Tukey’s test and Student’s t-test. Results: The mean shear bond load of A0 (842.10N) was significantly higher than the load of A1 (645.50N) and A2 (506.28N). The mean shear bond load of B0 (645.57N) was significantly higher than the load of B1 (457.35N) and B2 (389.30N). Conclusions: Significant reduction in the bond strength was observed with the addition of the first recast alloy (A1 and B1) compared with the addition of second recast alloy (A2 and B2). Ni-Cr alloys (664.63N) showed higher bond strengths compared to that of Co-Cr alloys (497.41N). The addition of previously used base metal dental alloy for fabricating metal ceramic restorations is not recommended. PMID:25395803

  17. Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  18. Dry Sliding Wear Behaviours of Valve Seat Inserts Produced from High Chromium White Iron

    NASA Astrophysics Data System (ADS)

    Kalyon, Ali; Özyürek, Dursun; Günay, Mustafa; Aztekin, Hasan

    2015-11-01

    In this present study, wear behaviours of high chromium white iron valve seat inserts and tappets used in the automotive sector were investigated. Wear behaviours of three different rates of high chromium white cast irons (containing 10, 12 and 14% chromium) were examined under heavy service conditions. For that purpose, the produced valve seat inserts were characterized through Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS), X-ray diffraction (XRD) and hardness measurements. They were tested at a sliding speed of 1 ms-1, under 120 N load and for six different sliding distances (500, 1000, 1500, 2000, 2500, 3000 m) by using a standard wear apparatus (pin-on-disk type). The result showed that as the amount of Cr increased in the alloys, their hardness decreased. The decrease in the hardness were considered to be as the result of transformation of M7C3 carbides into M23C6 carbides in the structure. This decrease in hardness with increasing chromium content also increased the weight loss. Thus, it was determined that the white iron with 14% Cr (which had a greater amount of M23C6 carbides) was subjected to the highest wear.

  19. High performance supercapacitor from chromium oxide-nanotubes based electrodes

    NASA Astrophysics Data System (ADS)

    Lota, Grzegorz; Frackowiak, Elzbieta; Mittal, Jagjiwan; Monthioux, Marc

    2007-01-01

    Single wall carbon nanotubes (SWNTs) filled and doped with chromium oxide have been used as attractive electrodes for supercapacitors. Pseudocapacitance effects related to the presence of nanosized chromium oxide finely dispersed at the nanoscale together with high conducting properties of SWNTs allow building efficient electrodes from this hybrid material. Even if capacitance values are not very high (ca. 60 F g -1), however, extremely quick charge propagation was observed, doubtless due to the overall physical and textural properties of SWNT material. The positive effect - with respect to empty-SWNTs - brought by the presence of chromium oxide in and probably in-between the SWNTs indicates that chromium oxide is accessible to the electrolyte in spite of its encapsulated location, because of the numerous side entries created all along the SWNT walls during the filling step.

  20. Effect of vanadium and chromium on the microstructural features of V-Cr-Mn-Ni spheroidal carbide cast irons

    NASA Astrophysics Data System (ADS)

    Efremenko, V. G.; Shimizu, K.; Cheiliakh, A. P.; Kozarevskaya, T. V.; Kusumoto, K.; Yamamoto, K.

    2014-11-01

    The objective of this investigation is to study the influence of vanadium (5.0wt%-10.0wt%) and chromium (0-9.0wt%) on the microstructure and hardness of Cr-V-Mn-Ni white cast irons with spheroidal vanadium carbides. The alloys' microstructural features are presented and discussed with regard to the distribution of phase elements. The structural constituents of the alloys are spheroidal VC, proeutectoid cementite, ledeburite eutectic, rosette-shaped carbide eutectic (based on M7C3), pearlite, martensite, and austenite. Their combinations and area fraction (AF) ratios are reported to be influenced by the alloys' chemical composition. Spheroidized VC particles are found to be sites for the nucleation of carbide eutectics. Cr and V are shown to substitute each other in the VC and M7C3 carbides, respectively. Chromium alloying leads to the formation of a eutectic (γ-Fe + M7C3), preventing the appearance of proeutectoid cementite in the structure. Vanadium and chromium are revealed to increase the total carbide fraction and the amount of austenite in the matrix. Cr is observed to play a key role in controlling the metallic matrix microstructure.

  1. Boriding of high carbon high chromium cold work tool steel

    NASA Astrophysics Data System (ADS)

    Muhammad, W.

    2014-06-01

    High-carbon high-chromium cold work tool steels are widely used for blanking and cold forming of punches and dies. It is always advantageous to obtain an increased wear resistant surface to improve life and performance of these steels. In this connection boriding of a high-carbon high-chromium cold work die steel, D3, was conducted in a mixture of 30% B4C, 70% borax at 950 °C for two, four and six hours. Case depth of the borided layer obtained was between 40 to 80 μm. After boriding, the surface hardness achieved was between 1430 to 1544 HV depending upon the process time. X-ray diffraction studies confirmed the formation of a duplex compound layer consisting of FeB and Fe2B. It is generally considered that FeB is undesirable because of its inherent brittleness. Post boriding treatment (homogenization) transformed the compound layer into single-phase layer of Fe2B, while surface hardness decreased to 1345-1430 HV. Pin-on-disc wer test showed that wear resistance of the borided samples was superior as compared to non-borided material and increased with boriding time.

  2. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  3. Effect of storage time and framework design on the accuracy of maxillary cobalt-chromium cast removable partial dentures

    PubMed Central

    Viswambaran, M.; Sundaram, R. K.

    2015-01-01

    Statement of Problem: Inaccuracies in the fit of palatal major connectors may be related to distortion of the wax pattern due to prolonged storage time and faulty major connector design. Purpose: This in vitro study was carried out to find out the effect of storage time and major connector design on the accuracy of cobalt-chromium cast removable partial dentures (RPDs). Materials and Methods: A brass metal die with a Kennedy Class III, modification 1, the partially edentulous arch was used as a master die. Thirty-six refractory casts were fabricated from the master die. The refractory casts were divided into three groups (Group I: Anterior-posterior palatal bar, Group II: Palatal strap and Group III: Palatal plate) based on the design of maxillary major connector and subdivided into four groups (sub Group A: 01 h, sub Group B: 03 h, Sub Group C: 06 h, and sub Group D: 24 h) based on the storage time. For each group, 12 frameworks were fabricated. The influence of wax pattern storage time and the accuracy of the fit palatal major connector designs on the master die were compared. Casting defects (nodules/incompleteness) of the frameworks were also evaluated before finishing and polishing. Repeated measures analysis of variance was used to analyze the data. Results: The gap discrepancy was least in sub Group A (01 h) followed by sub Group B (03 h) and C (06 h) and most in sub Group D (24 h). Statistically significant differences (P < 0.05 in all locations L1–L5) in the fit of the framework were related to the design of the major connector. The gap discrepancy was least in Group I (anterior-posterior palatal bar) followed by Group II (palatal strap) and most in Group II (palatal plate). Conclusions: It is recommended that the wax patterns for RPD to be invested immediately on completion of the wax procedure. The selection of a major connector design is crucial for an accurate fit of RPD. PMID:26681850

  4. The Role of Silicon in the Solidification of High-Cr Cast Irons

    NASA Astrophysics Data System (ADS)

    Bedolla-Jacuinde, A.; Rainforth, M. W.; Mejía, I.

    2013-02-01

    This work analyzes the effect of different additions of silicon (0 to 5.0 pct) on the structure of a high-Chromium white cast iron, with chromium content of 16.8 pct and carbon 2.56 pct. The alloys were analyzed in both as-cast and heat-treated conditions. Casting was undertaken in metallic molds that yielded solidification rates faster than in commercial processes. Nevertheless, there was some degree of segregation of silicon; this segregation resulted in a refinement in the microstructure of the alloy. Silicon also generated a greater influence on the structure by destabilizing the austenitic matrix, and promoted greater precipitation of eutectic carbides. Above 3 pct silicon, pearlite formation occurred in preference to martensite. After the destabilization heat treatment, the matrix structure of the irons up to 3 pct Si consisted of secondary carbides in a martensitic matrix with some retained austenite; higher Si additions produced a ferritic matrix. The different as-cast and heat-treated microstructures were correlated with selected mechanical properties such as hardness, matrix microhardness, and fracture toughness. Silicon additions increased matrix microhardness in the as-cast conditions, but the opposite phenomenon occurred in the heat-treated conditions. Microhardness decreased as silicon content was increased. Bulk hardness showed the same behavior. Fracture toughness was observed to increase up to 2 pct Si, and then decreased for higher silicon contents. These results are discussed in terms of the effect of eutectic carbides' size and the resulting matrix due to the silicon additions.

  5. Development of ductile high-strength chromium alloys, phase 2

    NASA Technical Reports Server (NTRS)

    Filippi, A. M.

    1973-01-01

    Strength and ductility were evaluated for chromium alloys dispersion hardened with the putative TaC, TaB, CbC, and CbB compounds. TaC and TaB proved to be the most potent strengtheners, but when combined, their effect far outweighed that produced individually. Tests at 1422 K (2100 F) on an alloy containing these two compounds at the combined level of 0.5 m/o revealed a 495 MN/sq m (70 ksi) tensile strength for wrought material, and a 100 hour rupture strength of 208 MN/sq m (30 ksi) when solution annealed and aged to maximize creep resistance. These levels of high temperature strength greatly exceed that reported for any other chromium-base alloy. The ductile-to-brittle transition temperature (DBTT) of the two phase strengthened alloy occurred at approximately 588 K (600 F) when heat treated to optimize creep strength and was not improved by fabrication to produce a wrought and recovered microstructure. The lowest DBTT measured on any of the alloys investigated was 422 K (300 F). Strengthening phases actually formed in Cr-Ta-B and Cr-Cb-B compositions are probable M2CrB2 (M=Ta or Cb) compounds of tetragonal crystal structure. The likely habit relationship between these compounds and chromium is postulated. Cube habit coherency was identified for TaC precipitation in chromium by electron microscopy. In another study, the maximum solubility of carbon in chromium was indicated to lie between 3/4 and 1 a/o and that of boron to be 1/2 a/o.

  6. An invitro analysis of elemental release and cytotoxicity of recast nickel-chromium dental casting alloys.

    PubMed

    Reddy, Nagam Raja; Abraham, Anandapandian Ponsekar; Murugesan, Krishnan; Matsa, Vasanthakumar

    2011-06-01

    Recasting of the casting alloys affects the composition and elemental release which may have cytotoxic effect different from the pure alloy in the surrounding tissues. An Invitro study was conducted to investigate the elemental release and their cytotoxic effects from commercially available Ni-Cr dental casting alloys, commonly used for fabricating fixed partial dentures. Three Ni-Cr alloys [Wiron 99(A), Ceramet (B), and Hi Nickel CB (C)] were tested. Alloy specimens (disks 3 × 5 mm) were casted and grouped as follows: Group I (A(1)/B(1)/C(1)): 100% pure alloy; Group II (A(2)/B(2)/C(2)): 50% new with 50% recast; and Group III (A(3)/B(3)/C(3)): 100% recast. Disks of each alloy type from each group were transferred to Dulbecco's modified eagle medium and left for 3 days at 37°C in an atmosphere of 5% CO(2). Ni, Cr, Co, Cu and Mo elemental release from metal alloys into culture medium was investigated using Inductively Coupled Plasma Mass Spectrometry. Cytotoxicity was tested using mouse fibroblast cells and MTT Assay. Controls consisted of 6 wells containing cells with no alloy specimens. Data were analyzed by two-way analysis of variance followed by t-test. The total amount of elements released in parts per billion for various casting groups were Group I, A(1)-6.572, B(1)-6.732, C(1)-8.407; Group II, A(2)-22.046, B(2)-26.450, C(2)-29.189; Group III, A(3)-84.554, B(3)-88.359, C(3)-92.264. More amounts of elements were released in Hi Nickel CB than Ceramet and Wiron 99 in all the three test groups. Percentage of viable cells from MTT analysis were Group I, A(1)-62.342, B(1)-61.322 C(1)-60.593, Group II, A(2)-58.699, B(2)-56.494, C(2)-52.688, Group III, A(3)-53.101, B(3)-52.195, C(3)-47.586. The viable cells present in the culture media were more in Wiron 99 than Ceramet and Hi Nickel CB. Elemental release increased with amount of recast alloy. Amongst the three alloys tested Hi Nickel CB had significantly higher elements released compared to Ceramet and Wiron 99

  7. Reactor target from metal chromium for "pure" high-intensive artificial neutrino source

    NASA Astrophysics Data System (ADS)

    Gavrin, V. N.; Kozlova, Yu. P.; Veretenkin, E. P.; Logachev, A. V.; Logacheva, A. I.; Lednev, I. S.; Okunkova, A. A.

    2016-03-01

    The paper presents the first results of development of manufacturing technology of metallic chromium targets from highly enriched isotope 50Cr for irradiation in a high flux nuclear reactor to obtain a compact high intensity neutrino source with low content of radionuclide impurities and minimum losses of enriched isotope. The main technological stages are the hydrolysis of chromyl fluoride, the electrochemical reduction of metallic chromium, the hot isostatic pressing of chromium powder and the electrical discharge machining of chromium bars. The technological stages of hot isostatic pressing of chromium powder and of electrical discharge machining of Cr rods have been tested.

  8. Columnar to equiaxed transition in high Cr white iron castings

    SciTech Connect

    Dogan, O.N.

    1996-07-15

    White cast irons are frequently used in applications requiring high wear resistance. High Cr white cast irons have a composite microstructure composed of hard (Fe,Cr){sub 7}C{sub 3} carbides in a steel matrix. In thick section castings, long rod-shaped carbides may grow perpendicular to the mold wall to form the columnar zone of the casting, or their long axes may grow in random directions to form equiaxed grains. Previous research has indicated that the equiaxed region of these high Cr white iron castings is much more wear resistant under high stress abrasive conditions than the columnar region, when the carbides are oriented perpendicular to the wear surface. Therefore, in order to maximize their abrasion resistance, it is essential that wear resistant cast parts with thick sections be produced with completely equiaxed macrostructures to maximize their abrasion resistance. In the present study, the effect of both the chemical composition, particularly carbon content, and the pouring superheat of the melt on the macrostructure of high Cr white iron castings is investigated.

  9. Melting and casting processes for high-temperature intermetallics

    SciTech Connect

    Sen, Subhayu; Stefanescu, D.M. )

    1991-05-01

    Most of the metallic systems thus far identified as promising from the commercial viewpoint are composed of elements which are either susceptible to oxidation, such as Al, or highly reactive, such as Ti; these characteristics entail the use of such melting and casting techniques as vacuum-induction melting, vacuum-arc remelting, electroslag refining, plasma-arc melting, spray casting, and directional solidification. Spray casting is noteworthy both in its ability to produce near-net-shape components and its inherent reduction of the oxygen and hydrogen pickup which has been associated with the embrittlement of aluminides. 24 refs.

  10. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  11. High frequency impedance spectra on the chromium dioxide thin film

    SciTech Connect

    Fu, C. M.; Lai, C. J.; Wu, J. S.; Huang, J. C. A.; Wu, C.-C.; Shyu, S.-G.

    2001-06-01

    We report on the study of high frequency magnetotransport properties of the chromium dioxide (CrO{sub 2}) thin films, grown on Si substrate using chemical vapor deposition. The film exhibits a ferromagnetic transition with a Curie temperature near 390 K. The temperature dependent spontaneous magnetization follows Bloch{close_quote}s law. The impedance spectra, being analyzed based on the fundamental electrodynamics, are demonstrated to be in a low-loss dielectric limit along with the occurrence of dielectric relaxation and magnetization response. The specific features of impedance spectra, distinct from the usual metallic ferromagnet, are attributed to the half metallic nature of CrO{sub 2}. The results explore the possibility for high frequency device applications.

  12. High strength nickel-chromium-iron austenitic alloy

    DOEpatents

    Gibson, Robert C.; Korenko, Michael K.

    1980-01-01

    A solid solution strengthened Ni-Cr-Fe alloy capable of retaining its strength at high temperatures and consisting essentially of 42 to 48% nickel, 11 to 13% chromium, 2.6 to 3.4% niobium, 0.2 to 1.2% silicon, 0.5 to 1.5% vanadium, 2.6 to 3.4% molybdenum, 0.1 to 0.3% aluminum, 0.1 to 0.3% titanium, 0.02 to 0.05% carbon, 0.002 to 0.015% boron, up to 0.06 zirconium, and the balance iron. After solution annealing at 1038.degree. C. for one hour, the alloy, when heated to a temperature of 650.degree. C., has a 2% yield strength of 307 MPa, an ultimate tensile strength of 513 MPa and a rupture strength of as high as 400 MPa after 100 hours.

  13. Carbides in a High-Chromium Ferritic/Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Shen, Yin Zhong; Ji, Bo; Zhou, Xiao Ling; Zhu, Jun

    2014-06-01

    The precipitate phases in an 11 pct Cr ferritic/martensitic steel normalized at 1323 K (1050 °C) for 0.5 hour and tempered at 1053 K (780 °C) for 1.5 hours have been investigated. Except for dominant phases, Cr-rich M23C6 carbide and Nb-rich, Ta-Nb-rich, and V-rich MC carbides, needle-like precipitates with a typical size of 70 to 310 and 10 to 30 nm for the length of the long and short axis of the needles, respectively, were also observed on the extraction carbon replica of the steel. The typical metallic element composition of the needle-like precipitates is about 53-82Fe, 14-26Cr, 0.5-18Ta, 1-6W, and 2-5Co in atomic pct. Through energy dispersive X-ray analysis and electron diffraction along with calculations regarding lattice parameter and interplanar spacing, the needle-like precipitates were identified as a Fe-rich M5C2 carbide, which is not known to have been reported previously in high-chromium steels. The M5C2 carbide has a base-centered monoclinic crystal structure with the approximate lattice parameters a/ b/ c = 1.142/0.5186/0.5383 nm and β = 104.68 deg. The formation of the Fe-rich M5C2 carbides in the steel has been discussed. The effect of chromium content in matrix and boron addition on the precipitate phases in ferritic/martensitic steels has also been discussed.

  14. Phase Diagram Calculation and Analyze on Cast High-Boron High-Speed Steel

    NASA Astrophysics Data System (ADS)

    Yang, Yong-wei; Fu, Han-guang; Lei, Yong-ping; Wang, Kai-ming; Zhu, Li-long; Jiang, Liang

    2016-02-01

    The equilibrium phases of high-boron high-speed steel whose compositions are 0-3.0% B, 0.2-0.8% C, 4.0-8.0% Cr, 2.0-4.0% Mo, 0.5-1.5% Al, 0.5-1.5% Si, 0-1.0% Mn, and 0.5-1.5% V were calculated and vertical section pseudo-binary phase diagrams were drawn by Thermo-Calc software. The phase transformation and carbides precipitation temperatures were measured by using differential scanning calorimetry. The type of carbides and matrix of the as-cast specimens were determined by using x-ray diffraction. Meanwhile, the shape and the number of carbides in the different specimens were detected by using optical microscope and scanning electron microscope. The influence of boron, carbon, aluminum, and chromium elements on equilibrium phase diagrams was discussed. The calculation results obtained from Thermo-Calc software are agreed with the ones from experiments. This work provides a practical method for engineers and researchers in related areas.

  15. Erosive Wear Behavior of High-Alloy Cast Iron and Duplex Stainless Steel under Mining Conditions

    NASA Astrophysics Data System (ADS)

    Yoganandh, J.; Natarajan, S.; Kumaresh Babu, S. P.

    2015-09-01

    Centrifugal pumps used in the lignite mines encounter erosive wear problems, leading to a disastrous failure of the pump casings. This paper attempts to evaluate the erosive wear resistance of Ni-Hard 4, high-chromium iron, and Cast CD4MCu duplex stainless steel (DSS), for mining conditions. The prepared test coupons were subjected to an erosion test by varying the impingement velocity and the angle of impingement, under two different pH conditions of 3 and 7, which pertained to the mining conditions. XRD analysis was carried out to confirm the phases present in the alloy. The eroded surface was subjected to SEM analysis to identify the erosion mechanisms. The surface degradation of Ni-Hard 4 and high-chromium iron came from a low-angle abrasion with a grooving and plowing mechanism at a low angle of impingement. At normal impingement, deep indentations resulted in lips and crater formations, leading to degradation of the surface in a brittle manner. A combined extrusion-forging mechanism is observed in the CD4MCu DSS surface at all the impingement angles.

  16. Fabrication of high rate chromium getter sources for fusion applications

    SciTech Connect

    Gabbard, W.A.; Simpkins, J.E.; Mioduszewski, P.; Edmonds, P.H.

    1983-01-01

    Design and fabrication techniques are described for the manufacture of large-capacity chromium getter sources, analogous to the commercially available titanium getter source known as Ti-Ball, manufactured by Varian Associates.

  17. Feasibility Study for Casting of High Temperature Refractory Superalloy Composites

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    1998-01-01

    Abstract This study investigated the feasibility of using conventional casting technique to fabricate refractory wires reinforced superalloy composites. These composites were being developed for advanced rocket engine turbine blades and other high temperature applications operating up to 2000 F. Several types of refractory metal wires such as W- Th, W-Re, Mo-Hf-C and W-HF-C reinforced waspaloy were experimentally cast and heat treated at 2000 F up to 48 hrs. Scanning electron microscope analysis was conducted in regions adjacent to the wire-matrix interface to determine the reaction zone and chemical compatibility resulting from material interdiffusion. It was concluded that fabrication using conventional casting may be feasible because the wire-matrix reaction zone thickness was comparable to similar composites produced by arc-sprayed monotape with hot isostatic pressing technique, Moreover, it was also found that the chemical compatibility could be improved significantly through a slight modification of the superalloy matrix compositions.

  18. Effect of adhesive primers on bonding strength of heat cure denture base resin to cast titanium and cobalt-chromium alloy

    PubMed Central

    Kim, Su-Sung; Yang, Hong-So; Park, Sang-Won; Lim, Hyun-Pil

    2009-01-01

    STATEMENT OF PROBLEM The poor chemical bonding of a denture base resin to cast titanium framework often introduces adhesive failure and increases microleakage. PURPOSE This study evaluated the shear bond strengths of a heat cure denture base resin to commercially pure titanium, Ti-6Al-4V alloy and a cobalt-chromium alloy using two adhesive primers. MATERIAL AND METHODS Disks of commercially pure titanium, Ti-6Al-4V alloy and a cobalt-chromium alloy were cast. Specimens without the primer were also prepared and used as the controls. The shear bond strengths were measured on a screw-driven universal testing machine. RESULTS The primers significantly (P < .05) improved the shear bond strengths of the heat cure resin to all metals. However, the specimens primed with the Alloy primer® (MDP monomer) showed higher bond strength than those primed with the MR bond® (MAC-10 monomer) on titanium. Only adhesive failure was observed at the metal-resin interface in the non-primed specimens, while the primed specimens showed mixed failure of adhesive and cohesive failure. CONCLUSIONS The use of appropriate adhesive metal primers makes it possible not only to eliminate the need for surface preparation of the metal framework before applying the heat cure resins, but also reduce the need for retentive devices on the metal substructure. In particular, the Alloy primer®, which contains the phosphoric acid monomer, MDP, might be clinically more acceptable for bonding a heat cure resin to titanium than a MR bond®, which contains the carboxylic acid monomer, MAC-10. PMID:21165254

  19. The effect of four sprue shapes on the quality of cobalt-chromium cast removable partial denture frame-works

    PubMed Central

    Viswambaran, M.; Agarwal, S. K.

    2013-01-01

    Statement of Problem: Sprue design is a factor that controls the velocity and adequate supply of metal to the mould. Currently various manufacturers recommend different shapes of sprue, which have not been advocated in textbooks and literature is lacking for their routine applications. Purpose: This in vitro study was carried out to determine the efficacy of four sprue shapes in producing complete, void free cobalt-chrome removable partial denture frameworks. Materials and Methods: A brass metal die with a Kennedy class III, modification 1, partially edentulous arch was used and four sprue shapes (Group A-Ribbon, Group B-Square, Group C-Round and Group D- Round with reservoir) were evaluated. 40 refractory casts were made, 10 wax patterns for each sprue design were waxed up, invested with phosphate bonded investment material and castings done with induction casting machine by the same operator under standardized protocols. The cast frameworks were evaluated for 1. The defects observed visually before finishing and polishing procedures, 2. Fit on the master die as seen with naked eye and 3. Defects on radiographic evaluation. Data were tabulated and statistically analyzed with 1-way ANOVA followed by Student ‘t’ test. Results: The results differed significantly (P < 0.0001) between the Groups with maximum defects in the castings of Group A followed in decreasing order by Group B, Group C and Group D. When comparing between the Groups (P < 0.05), the defects in Groups C and D was significantly lower than Group A and Group B. Conclusions: Round sprues with reservoir produced most satisfactory fit of castings with minimum number of internal and external defects. PMID:24014998

  20. Chromium incorporation into TiO{sub 2} at high pressure

    SciTech Connect

    Escudero, Alberto; Langenhorst, Falko

    2012-06-15

    Chromium incorporation into TiO{sub 2} up to 3 GPa at 1300 Degree-Sign C and 900 Degree-Sign C has been studied by XRD as well as TEM. A CaCl{sub 2} type TiO{sub 2} polymorph has been observed in the quenched samples from high pressure. Two different mechanisms of solubility occur in the recovered samples. Chromium replaces titanium on normal octahedral sites but it also occupies interstitial octahedral sites, especially in the samples recovered from higher pressures. Interstitial chromium is responsible for an orthorhombic distortion of the TiO{sub 2} rutile structure in the quenched samples and gives rise to a (1 1 0) twinned CaCl{sub 2}-structured polymorph. This phase is very likely the result of temperature quench at high pressure. The formation of this phase is directly related to the chromium content of the TiO{sub 2} grains. Chromium solubility in TiO{sub 2} increases with increasing the synthesis pressure. TiO{sub 2} is able to accommodate up to 15.3 wt% Cr{sub 2}O{sub 3} at 3 GPa and 1300 Degree-Sign C, compared to 5.7 wt% at atmospheric pressure at the same temperature. - Graphical abstract: Microstructure consisting of twins domains of recovered Cr-doped CaCl{sub 2} type TiO{sub 2} grains synthesised at high pressure. Highlights: Black-Right-Pointing-Pointer Chromium solubility in TiO{sub 2} increases at high pressure. Black-Right-Pointing-Pointer Chromium occupies substitutional and interstitial positions in the rutile structure. Black-Right-Pointing-Pointer Interstitial chromium causes a decrease of the rutile symmetry. Black-Right-Pointing-Pointer An orthorhombic CaCl{sub 2} type structure is observed in the quenched samples.

  1. Microstructural analysis of aluminum high pressure die castings

    NASA Astrophysics Data System (ADS)

    David, Maria Diana

    Microstructural analysis of aluminum high pressure die castings (HPDC) is challenging and time consuming. Automating the stereology method is an efficient way in obtaining quantitative data; however, validating the accuracy of this technique can also pose some challenges. In this research, a semi-automated algorithm to quantify microstructural features in aluminum HPDC was developed. Analysis was done near the casting surface where it exhibited fine microstructure. Optical and Secondary electron (SE) and backscatter electron (BSE) SEM images were taken to characterize the features in the casting. Image processing steps applied on SEM and optical micrographs included median and range filters, dilation, erosion, and a hole-closing function. Measurements were done on different image pixel resolutions that ranged from 3 to 35 pixel/μm. Pixel resolutions below 6 px/μm were too low for the algorithm to distinguish the phases from each other. At resolutions higher than 6 px/μm, the volume fraction of primary α-Al and the line intercept count curves plateaued. Within this range, comparable results were obtained validating the assumption that there is a range of image pixel resolution relative to the size of the casting features at which stereology measurements become independent of the image resolution. Volume fraction within this curve plateau was consistent with the manual measurements while the line intercept count was significantly higher using the computerized technique for all resolutions. This was attributed to the ragged edges of some primary α-Al; hence, the algorithm still needs some improvements. Further validation of the code using other castings or alloys with known phase amount and size may also be beneficial.

  2. High-Pressure Die-Casting: Contradictions and Challenges

    NASA Astrophysics Data System (ADS)

    Bonollo, Franco; Gramegna, Nicola; Timelli, Giulio

    2015-05-01

    High-pressure die casting (HPDC) is particularly suitable for high production rates and it is applied in several industrial fields; actually, approximately half of the world production of light metal castings is obtained by this technology. An overview of the actual status of HPDC technology is described in the current work, where both critical aspects and potential advantages are evidenced. Specific attention is paid to the quality requirements from the end users, as well as to the achievable production rate, the process monitoring and control, and the European and worldwide scenario. This overview leads to individuate the most relevant challenges for HPDC industry: "zero-defect" production, real-time process control, understanding the role of the process variables, process optimization, introduction of research and development activities, and disseminating the knowledge about HPDC technology. Performing these actions, HPDC foundries could achieve a more mature and efficient approach to large end users and exploit their really relevant potential.

  3. Interactive high-resolution isosurface ray casting on multicore processors.

    PubMed

    Wang, Qin; JaJa, Joseph

    2008-01-01

    We present a new method for the interactive rendering of isosurfaces using ray casting on multi-core processors. This method consists of a combination of an object-order traversal that coarsely identifies possible candidate 3D data blocks for each small set of contiguous pixels, and an isosurface ray casting strategy tailored for the resulting limited-size lists of candidate 3D data blocks. While static screen partitioning is widely used in the literature, our scheme performs dynamic allocation of groups of ray casting tasks to ensure almost equal loads among the different threads running on multi-cores while maintaining spatial locality. We also make careful use of memory management environment commonly present in multi-core processors. We test our system on a two-processor Clovertown platform, each consisting of a Quad-Core 1.86-GHz Intel Xeon Processor, for a number of widely different benchmarks. The detailed experimental results show that our system is efficient and scalable, and achieves high cache performance and excellent load balancing, resulting in an overall performance that is superior to any of the previous algorithms. In fact, we achieve an interactive isosurface rendering on a 1024(2) screen for all the datasets tested up to the maximum size of the main memory of our platform. PMID:18369267

  4. Performance of high-velocity oxy-fuel-sprayed chromium carbide-nickel chromium coating in an actual boiler environment of a thermal power plant

    SciTech Connect

    Sidhu, T.S.; Prakash, S.; Agrawal, R.D.

    2007-09-15

    The present study aims to evaluate the performance of a high-velocity oxy-fuel (HVOF)-sprayed Cr{sub 3}C{sub 2}-NiCr (chromium carbide-nickel chromium) coating on a nickel-based super-alloy in an actual industrial environment of a coal-fired boiler, with the objective to protect the boiler super-heater and reheater tubes from hot corrosion. The tests were performed in the platen super heater zone of a coal-fired boiler for 1,000 h at 900 degrees C under cyclic conditions. The Cr{sub 3}C{sub 2}-NiCr coating imparted the necessary protection to the nickel-based super alloy in the given environment. The dense and flat splat structure of the coating, and the formation of oxides of chromium and nickel and their spinels, might have protected the substrate super alloy from the inward permeation of corrosive species.

  5. Effect of chemical composition and superheat on macrostructure of high Cr white iron castings

    SciTech Connect

    Dogan, Omer N.

    2005-08-01

    White cast irons are frequently used in applications requiring high wear resistance. High Cr white cast irons have a composite microstructure composed of hard (Fe,Cr)7C3 carbides in a steel matrix. Previous research has indicated that the equiaxed region of these high Cr white iron castings is much more wear resistant under high stress abrasive conditions than the columnar region, when the carbides are oriented perpendicular to the wear surface. In the present study, the effect of both the chemical composition, particularly carbon content, and the pouring superheat of the melt on the macrostructure of high Cr white iron castings is investigated.

  6. Palladium-chromium static strain gages for high temperatures

    NASA Technical Reports Server (NTRS)

    Lei, Jih-Fen

    1992-01-01

    An electrical resistance strain gage that can provide accurate static strain measurement to a temperature of 1500 F or above is being developed both in fine wire and thin film forms. The gage is designed to be temperature compensated on any substrate material. It has a dual element: the gage element is a special alloy, palladium-13wt percent chromium (PdCr), and the compensator element is platinum (Pt). Earlier results of a PdCr based wire gage indicated that the apparent strain of this gage can be minimized and the repeatability of the apparent strain can be improved by prestabilizing the gage on the substrate for a long period of time. However, this kind of prestabilization is not practical in many applications and therefore the development of a wire gage which is prestabilized before installation on the substrate is desirable. This paper will present our recent progress in the development of a prestabilized wire gage which can provide meaningful strain data for the first thermal cycle. A weldable PdCr gage is also being developed for field testing where conventional flame-spraying installation can not be applied. This weldable gage is narrower than a previously reported gage, thereby allowing the gage to be more resistant to buckling under compressive loads. Some preliminary results of a prestabilized wire gage flame-sprayed directly on IN100, an engine material, and a weldable gage spot-welded on IN100 and SCS-6/(beta)21-S Titanium Matrix Composite (TMC), a National Aero-Space Plane (NASP) structure material, will be reported. Progress on the development of a weldable thin film gage will also be addressed. The measurement technique and procedures and the lead wire effect will be discussed.

  7. Twin-belt continuous caster with containment and cooling of the exiting cast product for enabling high-speed casting of molten-center product

    DOEpatents

    Dykes, Charles D.; Daniel, Sabah S.; Wood, J. F. Barry

    1990-02-20

    In continuously casting molten metal into cast product by a twin-belt machine, it is desirable to achieve dramatic increases in speed (linear feet per minute) at which cast product exits the machine, particularly in installations where steel cast product is intended to feed a downstream regular rolling mill (as distinct from a planetary mill) operating in tandem with the twin-belt caster. Such high-speed casting produces product with a relatively thin shell and molten interior, and the shell tends to bulge outwardly due to metallostatic head pressure of the molten center. A number of cooperative features enable high-speed, twin-belt casting: (1) Each casting belt is slidably supported adjacent to the caster exit pulley for bulge control and enhanced cooling of cast product. (2) Lateral skew steering of each belt provides an effective increase in moving mold length plus a continuity of heat transfer not obtained with prior art belt steering apparatus. (3) The exiting slab is contained and supported downstream from the casting machine to prevent bulging of the shell of the cast product, and (4) spray cooling is incorporated in the exit containment apparatus for secondary cooling of cast product.

  8. Effect of Process Parameters, Casting Thickness, and Alloys on the Interfacial Heat-Transfer Coefficient in the High-Pressure Die-Casting Process

    NASA Astrophysics Data System (ADS)

    Guo, Zhi-Peng; Xiong, Shou-Mei; Liu, Bai-Cheng; Li, Mei; Allison, John

    2008-12-01

    The heat transfer at the metal-die interface is believed to have great influence on the solidification process and cast structure of the high-pressure die-casting (HPDC) process. The present article focused on the effects of process parameters, casting thickness, and alloys on the metal-die interfacial heat-transfer coefficient (IHTC) in the HPDC process. Experiment was carried out on a cold-chamber die-casting machine with two casting alloys AM50 and ADC12. A special casting, namely, “step-shape” casting, was used and cast against a H13 steel die. The IHTC was determined using an inverse approach based on the temperature measurements inside the die. Results show that the IHTC is different at different steps and changes as the solidification of the casting proceeds. Process parameters only influence the IHTC in its peak value, and for both AM50 and ADC12 alloys, a greater fast shot velocity leads to a greater IHTC peak value at steps 1 and 2. The initial die surface temperature has a more prominent influence on the IHTC peak values at the thicker steps, especially step 5. Results also show that a closer contact between the casting and die could be achieved when the casting alloy is ADC12 instead of AM50, which consequently leads to a higher IHTC.

  9. Investigation of erosion-resistant chromium carbide coatings sprayed with the high pressure HVOF process

    SciTech Connect

    Irons, G.; Kratochvil, W.R.; Bullock, W.R.; Roy, A.

    1994-12-31

    Eight different chromium carbide materials were sprayed at various conditions with the high pressure HVOF process. The coatings were erosion tested with both high and low angle impingement of erodent. All of the materials, including a less-expensive blended powder, exhibited excellent erosion resistance compared to standard plasma sprayed coatings. Other evaluations included metallographic examinations, macro and microhardness tests, bond tests, X-ray diffraction and chemical analyses. Several important correlations were investigated, including the effects of powder size and heat treatment.

  10. The Childhood Asperger Syndrome Test (CAST): Test-Retest Reliability in a High Scoring Sample

    ERIC Educational Resources Information Center

    Allison, Carrie; Williams, Jo; Scott, Fiona; Stott, Carol; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2007-01-01

    The Childhood Asperger Syndrome Test (CAST) is a 37-item parental self-completion questionnaire designed to screen for high-functioning autism spectrum conditions in epidemiological research. The CAST has previously demonstrated good accuracy for use as a screening test, with high sensitivity in studies with primary school aged children in…

  11. ToxCast Workflow: High-throughput screening assay data processing, analysis and management (SOT)

    EPA Science Inventory

    US EPA’s ToxCast program is generating data in high-throughput screening (HTS) and high-content screening (HCS) assays for thousands of environmental chemicals, for use in developing predictive toxicity models. Currently the ToxCast screening program includes over 1800 unique c...

  12. High-Throughput/High-Content Screening Assays with Engineered Nanomaterials in ToxCast

    EPA Science Inventory

    High-throughput and high-content screens are attractive approaches for prioritizing nanomaterial hazards and informing targeted testing due to the impracticality of using traditional toxicological testing on the large numbers and varieties of nanomaterials. The ToxCast program a...

  13. Commercialization of NASA's High Strength Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    In this paper, the commercialization of a new high strength cast aluminum alloy, invented by NASA-Marshall Space Flight Center, for high temperature applications will be presented. Originally developed to meet U.S. automotive legislation requiring low- exhaust emission, the novel NASA aluminum alloy offers dramatic improvement in tensile and fatigue strengths at elevated temperatures (450 F-750 F), which can lead to reducing part weight and cost as well as improving performance for automotive engine applications. It is an ideal low cost material for cast components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. NASA alloy also offers greater wear resistance, dimensional stability, and lower thermal expansion compared to conventional aluminum alloys, and the new alloy can be produced economically from sand, permanent mold and investment casting. Since 2001, this technology was licensed to several companies for automotive and marine internal combustion engines applications.

  14. Advanced Cast Austenitic Stainless Steels for High Temperature Components

    SciTech Connect

    Maziasz, P.J.; Shingledecker, J.P.; Evans, N.D.; Pollard, M.J.

    2008-10-09

    In July of 2002, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Caterpillar, Inc. (Caterpillar Technical Center) to develop and commercialize new cast stainless steels invented and initially tested on a prior CRADA. This CRADA is a direct follow-on project to CRADA ORNL-99-0533 for diesel engine exhaust component and gas turbine engine structural component applications. The goal of this new CRADA was to develop and commercialize the newly discovered cast stainless steels (primarily CF8C-Plus) with improved performance and reliability, as lower-cost upgrade alternatives to more costly cast Ni-based superalloys.

  15. Adipose tissue chromium and vanadium disbalance in high-fat fed Wistar rats.

    PubMed

    Tinkov, Alexey A; Popova, Elizaveta V; Polyakova, Valentina S; Kwan, Olga V; Skalny, Anatoly V; Nikonorov, Alexandr A

    2015-01-01

    The primary objective of the current study is to investigate the relationship between adipose tissue chromium and vanadium content and adipose tissue dysfunction in a model of diet-induced obesity. A total of 26 female Wistar rats were fed either standard or high-fat diet (31.6% of fat from total caloric content) for 3 months. High-fat-feeding resulted in 21 and 33% decrease in adipose tissue chromium and vanadium content, respectively. No change was seen in hair chromium or vanadium levels. Statistical analysis revealed a significant inverse correlation of adipose tissue Cr and V with animal morphometric parameters and adipocyte size. Significant inverse dependence was observed between adipose tissue Cr and V and serum leptin and proinflammatory cytokines' levels. At the same time, adipose tissue Cr and V levels were characterized by positive correlation between serum adiponectin and adiponectin/leptin ratio. Adipose tissue Cr and V were inversely correlated (p<0.05) with insulin and homeostatic model assessment insulin resistance index (HOMA-IR) levels. Cr and V concentrations were not correlated with serum glucose in either high-fat fed or control rats; however, both serum glucose and HOMA-IR levels were significantly higher in high-fat fed, compared to control, rats. The results allow to hypothesize that impairment of adipose tissue Cr and V content plays a certain role in the development of adipose tissue endocrine dysfunction in obesity. PMID:25194956

  16. Analysis of high quality monatomic chromium films used in biological high resolution scanning electron microscopy.

    PubMed

    Apkarian, R P

    1994-01-01

    During the recent employment of field emission (FE) in-lens scanning electron microscopes (SEMs), refractory metal deposition technology has co-evolved to provide enhanced contrast of 1-10 nm hydrocarbon based biological structures imaged at high magnifications (> 200,000 times). Pioneer development employing the Penning sputter system in a high vacuum chamber proved that imaging of chromium (Cr) coated biological specimens contained enriched secondary electron (SE)-(I) contrasts. Single nanometer size fibrillar and particulate ectodomains within the context of complex biological membranes were accurately imaged without significant enlargement using the high resolution SE-I mode (HRSEM). This paper reports the transmission electron microscopy (TEM) testing of ultrathin (0.5-2.0 nm) Cr films deposited by planar magnetron sputter coating (PMSC). Essential parameters necessary to reproduce quality sputtered films of refractory metals used in HRSEM studies were described for the vacuum system and target operation conditions (current, voltage, and target distance). HRSEM imaging of biological specimens is presented to assess contrast attained from ultrathin fine grain Cr films deposited by PMSC. High magnification images were recorded to illustrate high quality contrasts attainable by HRSEM at low (1-5 kV) and high (10-30 kV) voltages. Dispersed molecules on formvar coated grids were sputter coated with a 1 nm thick Cr film before employing scanning transmission (STEM)/SEM modes of the FESEM to establish non-decorative image accuracy in the transmitted electron mode. PMID:7701300

  17. Predictive Model of Rat Reproductive Toxicity from ToxCast High Throughput Screening

    EPA Science Inventory

    The EPA ToxCast research program uses high throughput screening for bioactivity profiling and predicting the toxicity of large numbers of chemicals. ToxCast Phase‐I tested 309 well‐characterized chemicals in over 500 assays for a wide range of molecular targets and cellular respo...

  18. Low Cost Al-Si Casting Alloy As In-Situ Composite for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2000-01-01

    A new aluminum-silicon (Al-Si) alloy has been successfully developed at NASA- Marshall Space Flight Center (MSFC) that has significant improvement in tensile and fatigue strength at elevated temperatures (500 F-700 F). The alloy offers a number of benefits such as light weight, high hardness, low thermal expansion and high surface wear resistance. In hypereutectic form, this alloy is considered as an in-situ Al-Si composite with tensile strength of about 90% higher than the auto industry 390 alloy at 600 F. This composite is very economically produced by using either conventional permanent steel molds or die casting. The projected material cost is less than $0.90 per pound, and automotive components such as pistons can be cast for high production rate using conventional casting techniques with a low and fully accounted cost. Key Words: Metal matrix composites, In-situ composite, aluminum-silicon alloy, hypereutectic alloy, permanent mold casting, die casting.

  19. Determination of hexavalent chromium in traditional Chinese medicines by high-performance liquid chromatography with inductively coupled plasma mass spectrometry.

    PubMed

    Li, Peng; Li, Li-Min; Xia, Jing; Cao, Shuai; Hu, Xin; Lian, Hong-Zhen; Ji, Shen

    2015-12-01

    An analytical method that combined high-performance liquid chromatography with inductively coupled plasma mass spectrometry has been developed for the determination of hexavalent chromium in traditional Chinese medicines. Hexavalent chromium was extracted using the alkaline solution. The parameters such as the concentration of alkaline and the extraction temperature have been optimized to minimize the interconversion between trivalent chromium and hexavalent chromium. The extracted hexavalent chromium was separated on a weak anion exchange column in isocratic mode, followed by inductively coupled plasma mass spectrometry determination. To obtain a better chromatographic resolution and sensitivity, 75 mM NH4 NO3 at pH 7 was selected as the mobile phase. The linearity of the proposed method was investigated in the range of 0.2-5.0 μg L(-1) (r(2) = 0.9999) for hexavalent chromium. The limits of detection and quantitation are 0.1 and 0.3 μg L(-1) , respectively. The developed method was successfully applied to the determination of hexavalent chromium in Chloriti lapis and Lumbricus with satisfactory recoveries of 95.8-112.8%. PMID:26541101

  20. Dermatological toxicity of hexavalent chromium.

    PubMed

    Shelnutt, Susan R; Goad, Phillip; Belsito, Donald V

    2007-06-01

    Hexavalent chromium causes two types of dermatological toxicities: allergic contact dermatitis (ACD) and skin ulcers. This report reviews the etiology, prevalence, pathology, dose-response, and prognosis of both of these reactions. Reports in the literature indicate that repeated exposure to hexavalent chromium in concentrations of 4-25 ppm can both induce sensitization and elicit chromium ACD. Exposure to 20 ppm hexavalent chromium can cause skin ulcers in nonsensitized people. The prevalence of chromium sensitivity in cement workers, exposed to 10-20 ppm hexavalent chromium for years, is approximately 4-5%. Chromium ACD can be a chronic debilitating disease, perhaps because chromium is ubiquitous in foods and in the environment and is difficult to avoid. Due to the high rates of sensitization in populations chronically exposed to chromium and the chronic nature of chromium ACD, some investigators recommend reducing the hexavalent chromiumconcentrations in consumer products, such as detergents, to less than 5 ppm. PMID:17612952

  1. Tunneling corrosion mechanism of 25% chromium-20% nickel-niobium stainless steel in highly oxidizing nitric acid

    SciTech Connect

    Kajimura, H.; Harada, M.; Okada, T.; Nagano, H.; Okubo, M.

    1995-07-01

    Austenitic stainless steel (SS) is used commonly in chemical plants dealing with nitric acid (HNO{sub 3}) because of its high corrosion resistance. However, even SS tends to corrode intergranularly in highly oxidizing HNO{sub 3} containing oxidizing chromium or cerium ions, such as Cr{sup 6+} or Ce{sup 4+}. Furthermore, pitting corrosion, so-called tunneling corrosion or end-grain attack, occurs on the forgings in highly oxidizing HNO{sub 3}. The mechanism of tunneling corrosion and its countermeasures for a 25% Cr-20% Ni-Nb steel (UNS S31040) in a mock reprocessing plant were studied. Results indicated tunneling corrosion was a type of pitting corrosion with general and intergranular attack on pit surfaces. It propagated along metal flows with penetrations up to 2 mm in diameter and 6 mm in depth. Rates of tunneling corrosion were 3 to 13 times faster than general corrosion. Tunneling corrosion initiated and propagated parallel to metal flows on the local parts where chromium content was depleted. This method of corrosion was caused both by preferential corrosion of a low-chromium part and corrosion accelerated by the galvanic action between a low-chromium part as an anode and a high-chromium part as a cathode. The electroslag remelting process completely resolved this problem by making ingots free from continuous chromium segregation.

  2. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, C.T.; Takeyama, Masao.

    1994-02-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250 C and improved room temperature ductility. The alloys contain a Cr[sub 2]Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements. 14 figures.

  3. Two-phase chromium-niobium alloys exhibiting improved mechanical properties at high temperatures

    DOEpatents

    Liu, Chain T.; Takeyama, Masao

    1994-01-01

    The specification discloses chromium-niobium alloys which exhibit improved mechanical properties at high temperatures in the range of 1250.degree. C. and improved room temperature ductility. The alloys contain a Cr.sub.2 Nb-rich intermetallic phase and a Cr-rich phase with an overall niobium concentration in the range of from about 5 to about 18 at. %. The high temperature strength is substantially greater than that of state of the art nickel-based superalloys for enhanced high temperature service. Further improvements in the properties of the compositions are obtained by alloying with rhenium and aluminum; and additional rare-earth and other elements.

  4. Influence of Annealing Heat Treatment and Cr, Mg, and Ti Alloying on the Mechanical Properties of High-Silicon Cast Iron

    NASA Astrophysics Data System (ADS)

    Castro, D. B. V.; Rossino, L. S.; Malafaia, A. M. S.; Angeloni, M.; Maluf, O.

    2011-10-01

    The influence of annealing on the mechanical properties of high-silicon cast iron for three alloys with distinct chromium levels was investigated. Each alloy was melted either with or without the addition of Ti and Mg. These changes in the chemical composition and heat treatment aimed to improve the material's mechanical properties by inhibiting the formation of large columnar crystals, netlike laminae, precipitation of coarse packs of graphite, changing the length and morphology of graphite, and rounding the extremities of the flakes to minimize the stress concentration. For alloys with 0.07 wt.% Cr, the annealing reduced the impact resistance and tensile strength due to an enhanced precipitation of refined carbides and the formation of interdendritic complex nets. Annealing the alloys containing Ti and Mg led to a decrease in the mechanical strength and an increase in the toughness. Alloys containing approximately 2 wt.% Cr achieved better mechanical properties as compared to the original alloy. However, with the addition of Ti and Mg to alloys containing 2% Cr, the chromium carbide formation was inhibited, impairing the mechanical properties. In the third alloy, with 3.5 wt.% of Cr additions, the mechanical strength improved. The annealing promoted a decrease in both hardness and amount of iron and silicon complex carbides. However, it led to a chromium carbide formation, which influenced the mechanical characteristics of the matrix of the studied material.

  5. Structural and magnetic properties of chromium dioxide at high pressures

    NASA Astrophysics Data System (ADS)

    Li, Yinwei; Hao, Jian

    2012-07-01

    Ab initio calculations were performed on CrO2 to study its behavior and possible similarity to silica under high pressures. At the rutile→CaCl2-type phase transition, the lattice constants, cell volume and total energy change continuously, indicating the second-order nature of the phase transition, consistent with the experimental observations. The current calculations have demonstrated that the rutile→CaCl2-type phase transition is driven by the softening of the Raman active B1g mode, weakly coupling with the elastic shear modulus Cs. Further phase transitions of CrO2 to denser packed phases of α-PbO2-type and pyrite have been well predicted by total energy calculations. Our electronic calculations revealed that CrO2 is still a half-metallic ferromagnet up to pressure of 95 GPa. The present results confirm the analogy of the phase sequence between silica and CrO2 at high pressures.

  6. Oxidation of Palladium-Chromium Alloys for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Piltch, Nancy D.; Jih-Fen, Lei; Zeller, Mary V.

    1994-01-01

    An alloy consisting of Pd with 13 wt % Cr is a promising material for high temperature applications. High temperature performance is degraded by the oxidation of the material, which is more severe in the fine wires and thin films used for sensor applications than in the bulk. The present study was undertaken to improve our understanding of the physical and chemical changes occurring at these temperatures and to identify approaches to limit oxidation of the alloy. The alloy was studied in both ribbon and wire forms. Ribbon samples were chosen to examine the role of grain boundaries in the oxidation process because of the convenience of handling for the oxidation studies. Wire samples 25 microns in diameter which are used in resistance strain gages were studied to correlate chemical properties with observed electrical, physical, and structural properties. Overcoating the material with a metallic Cr film did prevent the segregation of Pd to the surface; however, it did not eliminate the oxidation of the alloy.

  7. Detonation Initiation of Heterogeneous Melt-Cast High Explosives

    NASA Astrophysics Data System (ADS)

    Chuzeville, Vincent; Baudin, Gerard; Lefrancois, Alexandre; Boulanger, Remi; Catoire, Laurent

    2015-06-01

    The melt-cast explosives' shock initiation mechanisms are less investigated than pressed and cast-cured ones. If the existence of hot-spots is widely recognized, their formation mechanism is not yet established. We study here two melt-cast explosives, NTO-TNT 60:40 and RDX-TNT 60:40 in order to establish a relation between the microstructure and the reaction rate using a two-phase model based on a ZND approach. Such a model requires the reaction rate, the equations of state of the unreacted phase and of the detonation products and an interaction model between the two phases to describe the reaction zone thermodynamics. The reaction rate law can be written in a factorized form including the number of initiation sites, the explosive's deflagration velocity around hot spots and a function depending on gas volume fraction produced by the deflagration front propagation. The deflagration velocity mainly depends on pressure and is determined from pop-plot tests using the hypothesis of the single curve build-up. This hypothesis has been verified for our two melt-cast explosives. The function depending on gas volume fraction is deduced from microstructural observations and from an analogy with the solid nucleation and growth theory. It has been established for deflagration fronts growing from grain's surface and a given initial grain size distribution. The model requires only a few parameters, calibrated thanks to an inversion method. A good agreement is obtained between experiments and numerical simulations.

  8. Thermo-mechanical phenomena in high speed continuous casting processes

    NASA Astrophysics Data System (ADS)

    Park, Joong Kil

    Thermo-mechanical phenomena during continuous thin slab casting have been studied with the objectives of understanding the mechanism of mold crack formation, and the effect of mold design upon the mechanical behavior of the stand. To achieve these goals, several finite element models have been developed in conjunction with a series of industrial plant trials. First, an investigation of mold crack formation in thin slab casting was undertaken to elucidate the mechanism by which cracks develop and to evaluate possible solutions to the problem. Three-dimensional finite-element thermal-stress models were developed to predict temperature, distortion, and residual stress in thin-slab casting molds, comparing funnel-shaped to parallel molds. Mold wall temperatures were obtained from POSCO in Korea and analyzed to determine the corresponding heat-flux profiles in thin-slab molds. This data was utilized in an elastic-visco-plastic analysis to investigate the deformation of the molds in service for the two different mold shapes. The results of a metallurgical investigation of mold samples containing cracks were used together with the results of the mathematical models, to determine mechanisms and to suggest solutions for the formation of mold cracks. Large cyclic inelastic strains were found in the funnel transition region just below the meniscus, due to the slightly higher temperature at that location. The cracks appear to have propagated by thermal fatigue caused by major level fluctuations. Next, two-dimensional thermo-elastic-visco-plastic analysis was performed for a horizontal slice of the solidifying strand, which moves vertically down the mold during casting. The model calculates the temperature distributions, the stresses and the strains in the solidifying shell, and the air gap between the casting mold and the solidifying strand. Model predictions were verified with an analytical solution and plant trials that were carried out during billet casting at POSCO. The

  9. Removal of High Concentration Chromium by a Foam-separating Technique Using Casein Proteins as a Foaming Reagent

    NASA Astrophysics Data System (ADS)

    Sugimoto, Futoshi

    Foam separation of high concentration chromium in leather tanning wastewater was investigated using casein protein as a foaming reagent5mL of5w/v% ammonium acetate buffer was added to the sample chromium water. After adjusting the pH to 9.0,4g/L concentrations of casein and gelatin solution were added to recovery the coagulating flocs of chromium resulting foam separation. The sample water containing chromium flocs was incased in reactor, then mixed with distilled water and 1mL of ethanol to sum 200mL total. The foam separation was performed at time intervals of 3min with an air flow rate of 300mL/min. With casein reagent, the removal rate of chromium was not influenced by the presence of NaCl, however, the rate decreased tendency using with the use of gelatin. The proposed method, utilizing 4g/L of casein solution with water, was not influenced by the presence of calcium (<34mM), magnesium (<1mM), carbonate (<0.5mM), bicarbonate (<1.2mM) nor sulfate (<350mM) ions, and is ideal for foam separation in chromium concentrations of about 100mgCr/L.

  10. Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency

    SciTech Connect

    John G. Cowie; Edwin F. Brush, Jr.; Dale T. Peters; Stephen P. Midson; Darryl J. Van Son

    2003-05-01

    The objective of the study, Application of High-Temperature Mold Materials to Die Cast Copper Motor Rotor for Improved Efficiency, was to support the Copper Development Association (CDA) in its effort to design, fabricate and demonstrate mold technologies designed to withstand the copper motor rotor die casting environment for an economically acceptable life. The anticipated result from the compiled data and tests were to: (1) identify materials suitable for die casting copper, (2) fabricate motor rotor molds and (3) supply copper rotor motors for testing in actual compressor systems. Compressor manufacturers can apply the results to assess the technical and economical viability of copper rotor motors.

  11. A Study on the Wear Behavior of Cast Boron Steel

    NASA Astrophysics Data System (ADS)

    Fu, Han-Guang; Xing, Jian-Dong; Lei, Yong-Ping; Huang, Li-Ming

    2011-12-01

    In this study, a wear-resistant Cast Boron Steel (CBS) of nominal composition 0.25% C, 1.18% B, 1.27% Cr, 0.85% Mn, and 0.69% Si was oil-quenched at different temperatures. The effect of quenching temperature on the microstructure and wear resistance of CBS was investigated. Moreover, the wear resistance between CBS and high chromium cast iron was compared. The results show that a martensite matrix can be obtained by quenching from 900 to 1050 °C, and the wear resistance of quenched CBS is excellent, which reaches the level of high chromium cast iron. The reason behind the fact that CBS has excellent wear resistance is discussed.

  12. LandCast 2050 High-Resolution Population Projection

    Energy Science and Technology Software Center (ESTSC)

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  13. LandCast 2030 High-Resolution Population Projection

    Energy Science and Technology Software Center (ESTSC)

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  14. LandCast 2030 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  15. LandCast 2050 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  16. Casting copper to tungsten for high power arc lamp cathodes

    NASA Technical Reports Server (NTRS)

    Will, H. A.

    1973-01-01

    A method for making 400-kW arc lamp cathodes is described. The cathodes are made by casting a 1.75-in. diameter copper body onto a thoriated tungsten insert. The addition of 0.5-percent nickel to the copper prevents voids from forming at the copper-tungsten interface. Cathodes made by this process have withstood more than 110 hours of operation in a 400-kW arc lamp.

  17. Casting of High-Aluminum-Content Mg Alloys Strip by a Horizontal Twin-Roll Caster

    NASA Astrophysics Data System (ADS)

    Harada, Hideto; Nishida, Shinichi; Masaki, Endo; Watari, Hisaki

    2014-04-01

    This study was aimed to investigate casting of high-aluminum-content Mg alloys strip by a horizontal twin-roll caster. A horizontal-type twin-roll caster was equipped with a nozzle. This nozzle was movable. The roll size was φ300 × W150, and copper rolls were used. The rolling road was very small. It was possible to cast AZ91D and AZ121 magnesium alloys continuously by a horizontal twin-roll caster. There was gloss and no crack. The thickness of as-cast strip of AZ91D was 4.5 mm and that of AZ121 was 4.6 mm, respectively. In the case that roll velocity was 48 m/min, the thickness of as-cast strip of AZ121 was 2.0 mm. A 2.0-mm-thick strip was able to coil, and the diameter was φ500 mm. The microstructures of the as-cast strip of AZ91D and AZ121 magnesium alloys were observed using light optical microscopy. Isometric dendrite crystals were observed at the as-cast strip. The as-cast strip without facing of AZ91D and AZ121 magnesium alloys were able to hot rolling of 75 pct reduction. The surface of the as-rolled sheet was flat and glossy. The tensile strength of the as rolled was 230 MPa and the elongation of as rolled was 4 pct.

  18. Chromium and Genomic Stability

    PubMed Central

    Wise, Sandra S.; Wise, John Pierce

    2014-01-01

    Many metals serve as micronutrients which protect against genomic instability. Chromium is most abundant in its trivalent and hexavalent forms. Trivalent chromium has historically been considered an essential element, though recent data indicate that while it can have pharmacological effects and value, it is not essential. There are no data indicating that trivalent chromium promotes genomic stability and, instead may promote genomic instability. Hexavalent chromium is widely accepted as highly toxic and carcinogenic with no nutritional value. Recent data indicate that it causes genomic instability and also has no role in promoting genomic stability. PMID:22192535

  19. A Review of Mold Flux Development for the Casting of High-Al Steels

    NASA Astrophysics Data System (ADS)

    Wang, Wanlin; Lu, Boxun; Xiao, Dan

    2016-02-01

    Mold flux plays key roles during the continuous casting process of molten steel, which accounts for the quality of final slabs. With the development of advanced high strength steels (AHSS), certain amounts of Al have been added into steels that would introduce severe slag/metal interaction problems during process of continuous casting. The reaction is between Al and SiO2 that is the major component in the mold flux system. Intensive efforts have been conducted to optimize the mold flux and a CaO-Al2O3-based mold flux system has been proposed, which shows the potential to be applied for the casting process of AHSS. The latest developments for this new mold flux system were summarized with the aim to offer technical guidance for the design of new generation mold flux system for the casting of AHSS.

  20. Solidification Microstructure of AISI M2 High Speed Steel Manufactured by the Horizontal Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    Zhou, X. F.; Fang, F.; Jiang, J. Q.

    2011-01-01

    In the present work, AISI M2 high speed steel is produced by the horizontal continuous casting process. The difference of solidification microstructure in ingots by mould casting and continuous casting has been examined by means of scanning electron microscope (SEM), electron back-scatter diffraction (EBSD), transmission electron microscope (TEM) and high resolution electron microscope (HREM). The results show that the as-cast structure consists of iron matrix and networks of M2C eutectic carbides, which are greatly refined in the continuous casting ingot compared to the case of ingot by mould casting. Meanwhile, the morphology of M2C eutectic carbides changes from the plate-like shape into the fibrous one. Micro-twining and stacking faults are observed in the plate-like M2C, whereas they are rarely identified in the fibrous M2C. Based on the characteristic of morphology and microstructure, it is expected that the plate-like M2C is a faceted phase while the fibrous M2C is a non-faceted phase.

  1. Wear, corrosion, and cavitation erosion characteristics of laser-surface-alloyed gray cast iron

    NASA Astrophysics Data System (ADS)

    Bransden, Antony S.; Tomlinson, W. J.

    1990-10-01

    There is significant industrial interest in methods to improve the surface properties of cast iron. This paper describes investigations of laser treatments to enhance cast iron surfaces by alloying with the elements chromium, nickel or cobalt, or a cobalt/chromium mixture. The coatings achieved are of high integrity, low porosity and uniform in composition, microstructure and hardness. Alloyed surfaces have been subjected to corrosion testing in a range of acids and to wear and cavitation erosion in distilled and salt waters. The data show substantial improvements over those obtained from unalloyed material. Results are presented and discussed including the response of the microstructure to the testing environments.

  2. Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

    DOEpatents

    Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2010-08-17

    A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

  3. Heat and corrosion resistant cast CF8C stainless steel with improved high temperature strength and ductility

    DOEpatents

    Maziasz, Philip J.; McGreevy, Tim; Pollard, Michael James; Siebenaler, Chad W.; Swindeman, Robert W.

    2006-12-26

    A CF8C type stainless steel alloy and articles formed therefrom containing about 18.0 weight percent to about 22.0 weight percent chromium and 11.0 weight percent to about 14.0 weight percent nickel; from about 0.05 weight percent to about 0.15 weight percent carbon; from about 2.0 weight percent to about 10.0 weight percent manganese; and from about 0.3 weight percent to about 1.5 weight percent niobium. The present alloys further include less than 0.15 weight percent sulfur which provides high temperature strength both in the matrix and at the grain boundaries without reducing ductility due to cracking along boundaries with continuous or nearly-continuous carbides. The disclosed alloys also have increased nitrogen solubility thereby enhancing strength at all temperatures because nitride precipitates or nitrogen porosity during casting are not observed. The solubility of nitrogen is dramatically enhanced by the presence of manganese, which also retains or improves the solubility of carbon thereby providing additional solid solution strengthening due to the presence of manganese and nitrogen, and combined carbon.

  4. Autowave process of the localized plastic deformation of high-chromium steel saturated with hydrogen

    NASA Astrophysics Data System (ADS)

    Bochkareva, A. V.; Barannikova, S. A.; Li, Yu V.; Lunev, A. G.; Zuev, L. B.

    2016-06-01

    The deformation behavior of high-chromium stainless steel of sorbitic structure upon high-temperature tempering and of electrically saturated with hydrogen in the electrochemical cell during 12 hours is investigated. The stress-strain curves for each state were obtained. From the stress-strain curves, one can conclude that hydrogen markedly reduces the elongation to the fracture of specimen. Using double-exposed speckle photography method it was found that the plastic flow of the material is of a localized character. The pattern distribution of localized plastic flow domains at the linear hardening stage was investigated. Comparative study of autowave parameters was carried out for the tempered steel as well as the electrically saturated with hydrogen steel.

  5. Highly sensitive detection of chromium (III) ions by resonance Rayleigh scattering enhanced by gold nanoparticles

    NASA Astrophysics Data System (ADS)

    Chen, Min; Cai, Huai-Hong; Yang, Fen; Lin, Dewen; Yang, Pei-Hui; Cai, Jiye

    2014-01-01

    Simple and sensitive determination of chromium (III) ions (Cr3+) has potential applications for detecting trace contamination in environment. Here, the assay is based on the enhancement of resonance Rayleigh scattering (RRS) by Cr3+-induced aggregation of citrate-capped gold nanoparticles (AuNPs). Transmission electron microscopy (TEM) and UV-vis absorption spectroscopy were employed to characterize the nanostructures and spectroscopic properties of the Cr3+-AuNP system. The experiment conditions, such as reaction time, pH value, salt concentration and interfering ions, were investigated. The combination of signal amplification of Cr3+-citrate chelation with high sensitivity of RRS technique allow a selective assay of Cr3+ ions with a detection limit of up to 1.0 pM. The overall assay can be carried out at room temperature within only twenty minutes, making it suitable for high-throughput routine applications in environment and food samples.

  6. Urinary casts

    MedlinePlus

    ... people with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common ... Hyaline casts; Granular casts; Renal tubular epithelial casts; Waxy casts; Casts in the ...

  7. Urinary casts

    MedlinePlus

    ... Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... The absence of cellular casts or presence of a few hyaline casts is normal. The examples above are common measurements for results of ...

  8. Synthesis and equation of state of high pressure phase of chromium-bearing spinel

    NASA Astrophysics Data System (ADS)

    Shieh, S. R.; Khan, T.; Prescher, C.; Prakapenka, V.; MI, Z.

    2015-12-01

    Chromium-bearing spinel (Mg,Fe)Cr2O4 can be found in the Earth's crust, upper mantle, and even in meteorites. Mantle derived chromium-bearing spinel suggests that its high pressure phase may be existing at deep mantle but however its high pressure elastic property is not well understood yet. In situ synchrotron X-ray diffraction studies of magnesiochromite and chromite using the laser-heated diamond anvil cell were performed at GSECARS, Advanced Photon Source, to explore their high pressure phases and elastic property. Our results on magnesiochromite showed dissociation of MgCr2O4 to Cr2O3+MgO at ~15 GPa and to modified Ludwigite (mLd)-type Mg2Cr2O5+Cr2O3 below and above ~1500 K, respectively. At above 20 GPa, only a single phase CaTi2O4-type structure of MgCr2O4 was observed at 1400-2000 K. Pressure-volume data of CaTi2O4 type structure of MgCr2O4 fitted to Birch-Murnaghan equation of state yield zero-pressure volume (V0) = 264.4(8) Å3, bulk modulus (K0) = 185.4(4) GPa, and pressure derivative (K0') = 4; and mLd-type Mg2Cr2O5 yields: V0 = 338.9(8) Å3, K0 = 186.5(6) GPa, K0' = 4. For CaTi2O4 type structure of natural chromite, our fitted P-V data show V0 = 261(1) Å3, K0 = 175.4(2) GPa, and K0' = 4.

  9. Laser beam hardening of cast carbon steels, plain cast irons, and high-speed steels

    NASA Astrophysics Data System (ADS)

    Bylica, Andrzej; Adamiak, Stanislaw; Bochnowski, Wojciech; Dziedzic, Andrzej

    2000-11-01

    The examinations of the structure, hardness and abrasion resistance of surface layer of Fe-C alloys having the contents of carbon up to 4% and high-speed steel: 6-5-2, 4- 4-2-5+C after laser hardening are presented in the paper. They are compared with the properties obtained after conventional hardening. Laser of impulse operation - YAG:Nd and of continuous operation - CO2 were used. Analysis of structure was carried out based on metallographic and fractographic examinations as well as on X-ray properties, parameters of laser and conventional heat treatment of steels were defined.

  10. Development of low-temperature high-strength integral steel castings for offshore construction by casting process engineering

    NASA Astrophysics Data System (ADS)

    Lim, Sang-Sub; Mun, Jae-Chul; Kim, Tae-Won; Kang, Chung-Gil

    2014-12-01

    In casting steels for offshore construction, manufacturing integral casted structures to prevent fatigue cracks in the stress raisers is superior to using welded structures. Here, mold design and casting analysis were conducted for integral casting steel. The laminar flow of molten metal was analyzed and distributions of hot spots and porosities were studied. A prototype was subsequently produced, and air vents were designed to improve the surface defects caused by the release of gas. A radiographic test revealed no internal defects inside the casted steel. Evaluating the chemical and mechanical properties of specimens sampled from the product revealed that target values were quantitatively satisfied. To assess weldability in consideration of repair welding, the product was machined with grooves and welded, after which the mechanical properties of hardness as well as tensile, impact, and bending strengths were evaluated. No substantive differences were found in the mechanical properties before and after welding.

  11. High Density Die Casting (HDDC): new frontiers in the manufacturing of heat sinks

    NASA Astrophysics Data System (ADS)

    Sce, Andrea; Caporale, Lorenzo

    2014-07-01

    Finding a good solution for thermal management problems is every day more complex. due to the power density and the required performances. When a solution suitable for high volumes is needed. die-casting and extrusion are the most convenient technologies. However designers have to face the well-known limitations for those processes. High Density Die Casting (HDDC) is a process under advanced development. in order to overcome the extrusion and traditional die casting limits by working with alloys having much better thermal performances than the traditional die-casting process. while keeping the advantages of a flexible 3D design and a low cost for high volumes. HDDC offers the opportunity to design combining different materials (aluminium and copper. aluminium and stainless steel) obtaining a structure with zero porosity and overcoming some of die-casting limits. as shown in this paper. A dedicated process involving embedded heat pipes is currently under development in order to offer the possibility to dramatically improve the heat spreading.

  12. Standard specification for castings of iron-chromium-nickel-molybdenum corrosion-resistant, duplex (austenitic/ferritic) for general application. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.18 on Castings. Current edition approved Nov. 10, 1997 and published August 1998. Originally published as A 890-88. Last previous edition was A 890/A 890M-94a.

  13. Study of Chromium-Frit-Type Coatings for High-Temperature Protection of Molybdenum

    NASA Technical Reports Server (NTRS)

    Moore, D G; Bolz, L H; Pitts, J W; Harrison, W N

    1951-01-01

    The achievement of more compact and efficient power plants for aircraft is dependent, among other factors, on the perfection of heat-resisting materials that are superior to those in current use. Molybdenum is one of the high-melting metals (melting point, 4750 F). It is fairly abundant and also can be worked into many of the shapes required in modern power plants. To permit its widespread use at elevated temperatures, however, some means must first be found to prevent its rapid oxidation. The application of a protective coating is one method that might be used to achieve this goal. In the present work, a number of chromium-frit-type coatings were studied. These were bonded to molybdenum specimens by firing in controlled atmospheres to temperatures in the range of 2400 to 2700 F.

  14. The Effects of Microstructure Heterogeneities and Casting Defects on the Mechanical Properties of High-Pressure Die-Cast AlSi9Cu3(Fe) Alloys

    NASA Astrophysics Data System (ADS)

    Timelli, Giulio; Fabrizi, Alberto

    2014-11-01

    Detailed investigations of the salient microstructural features and casting defects of the high-pressure die-cast (HPDC) AlSi9Cu3(Fe) alloy are reported. These characteristics are addressed to the mechanical properties and reliability of separate HPDC tensile bars. Metallographic and image analysis techniques have been used to quantitatively examine the microstructural changes throughout the tensile specimen. The results indicate that the die-cast microstructure consists of several microstructural heterogeneities such as positive eutectic segregation bands, externally solidified crystals (ESCs), cold flakes, primary Fe-rich intermetallics (sludge), and porosities. In addition, it results that sludge particles, gas porosity, as well as ESCs, and cold flakes are concentrated toward the casting center while low porosity and fine-grained structure is observed on the surface layer of the castings bars. The local variation of the hardness along the cross section as well as the change of tensile test results as a function of gage diameter of the tensile bars seem to be ascribed to the change of porosity content, eutectic fraction, and amount of sludge. Further, this behavior reflects upon the reliability of the die-cast alloy, as evidenced by the Weibull statistics.

  15. Fatigue Crack Growth Mechanisms in High-Pressure Die-Cast Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    El Kadiri, Haitham; Horstemeyer, M. F.; Jordon, J. B.; Xue, Yibin

    2008-01-01

    Microstructure-affected micromechanisms of fatigue crack growth operating near the limit plasticity regime were experimentally identified for the four main commercial high-pressure die-cast (HPDC) magnesium alloys: AM50, AM60, AZ91, and AE44. These fatigue micromechanisms manifested by the concomitant effects of casting pores, interdendritic Al-rich solid solution layer, β-phase particles, Mn-rich inclusions, rare earth-rich intermetallics, dendrite cell size, and surface segregation phenomena. These concomitant mechanisms clearly delineated the fatigue durability observed for the AM50, AM60, AZ91, and AE44 Mg alloys in both the low- and high-cycle fatigue regimes.

  16. Using high-content imaging data from ToxCast to analyze toxicological tipping points (TDS)

    EPA Science Inventory

    Translating results obtained from high-throughput screening to risk assessment is vital for reducing dependence on animal testing. We studied the effects of 976 chemicals (ToxCast Phase I and II) in HepG2 cells using high-content imaging (HCI) to measure dose and time-depende...

  17. High Throughput Genotoxicity Profiling of the US EPA ToxCast Chemical Library

    EPA Science Inventory

    A key aim of the ToxCast project is to investigate modern molecular and genetic high content and high throughput screening (HTS) assays, along with various computational tools to supplement and perhaps replace traditional assays for evaluating chemical toxicity. Genotoxicity is a...

  18. High content screening of ToxCast compounds using Vala Sciences’ complex cell culturing systems (SOT)

    EPA Science Inventory

    US EPA’s ToxCast research program evaluates bioactivity for thousands of chemicals utilizing high-throughput screening assays to inform chemical testing decisions. Vala Sciences provides high content, multiplexed assays that utilize quantitative cell-based digital image analysis....

  19. Characterization of Ni-Cr alloys using different casting techniques and molds.

    PubMed

    Chen, Wen-Cheng; Teng, Fu-Yuan; Hung, Chun-Cheng

    2014-02-01

    This study differentiated the mechanical properties of nickel-chromium (Ni-Cr) alloys under various casting techniques (different casting molds and casting atmospheres). These techniques were sampled by a sand mold using a centrifugal machine in ambient air (group I) and electromagnetic induction in an automatic argon castimatic casting machine (group II). The specimen casting used a graphite mold by a castimatic casting machine (group III). The characteristics of the Ni-Cr alloys, yield and ultimate tensile strength, bending modulus, microhardness, diffraction phase, grindability, ability to spring back, as well as ground microstructure and pattern under different casting conditions were evaluated. The group III specimens exhibited the highest values in terms of strength, modulus, hardness, and grindability at a grind rate of 500 rpm. Moreover, group III alloys exhibited smaller grain sizes, higher ability to spring back, and greater ductility than those casted by sand investment (groups I and II). The main factor, "casting mold," significantly influenced all mechanical properties. The graphite mold casting of the Ni-Cr dental alloys in a controlled atmosphere argon casting system provided an excellent combination of high mechanical properties and good ability to spring back, and preserved the ductile properties for application in Ni-Cr porcelain-fused system. The results can offer recommendations to assist a prosthetic technician in selecting the appropriate casting techniques to obtain the desired alloy properties. PMID:24411373

  20. Factors affecting chromium carbide precipitate dissolution during alloy oxidation

    SciTech Connect

    Durham, R.N.; Gleeson, B.; Young, D.J.

    1998-08-01

    Ferrous alloys containing significant volume fractions of chromium carbides were formulated so as to contain an overall chromium level of 15% (by weight) but a nominal metal matrix chromium concentration of only 11%. Their oxidation at 850 C in pure oxygen led to either protective Cr{sub 2}O{sub 3} scale formation accompanied by subsurface carbide dissolution or rapid growth of iron-rich oxide scales associated with rapid alloy surface recession, which engulfed the carbides before they could dissolve. Carbide size was important in austenitic alloys: an as-cast Fe-15Cr-0.5C alloy contained relatively coarse carbides and failed to form a Cr{sub 2}O{sub 3} scale, whereas the same alloy when hot-forged to produce very fine carbides oxidized protectively. In ferritic alloys, however, even coarse carbides dissolved sufficiently rapidly to provide the chromium flux necessary to form and maintain the growth of a Cr{sub 2}O{sub 3} scale, a result attributed to the high diffusivity of the ferrite phase. Small additions of silicon to the as-cast Fe-15Cr-0.5C alloy rendered it ferritic and led to protective cr{sub 2}O{sub 3} growth. However, when the silicon-containing alloy was made austenitic (by the addition of nickel), it still formed a protective Cr{sub 2}O{sub 3} scale, showing that the principal function of silicon was in modifying the scale-alloy interface.

  1. Twin Roll Casting of Al-Mg Alloy with High Added Impurity Content

    NASA Astrophysics Data System (ADS)

    Kumar, S.; Hari Babu, N.; Scamans, G. M.; Fan, Z.; O'Reilly, K. A. Q.

    2014-06-01

    The microstructural evolution during twin roll casting (TRC) and downstream processing of AA5754 Al alloy with high added impurity content have been investigated. Strip casts with a high impurity content resulted in coarse α-Al grains and complex secondary phases. The grain size and centerline segregation reduced significantly on the addition of Al-Ti-B grain refiner (GR). Coarse-dendrite arm spacing (DAS) "floating" grains are observed in the impure alloy (IA) with higher volume in the GR strips. Two-dimensional (2D) metallographic analysis of the as-cast strip suggests that secondary phases (Fe-bearing intermetallics and Mg2Si) are discrete and located at the α-Al cell/grain boundaries, while three-dimensional (3D) analysis of extracted particles revealed that they were intact, well interconnected, and located in interdendritic regions. Homogenizing heat treatment of the cast strip breaks the interconnective networks and modifies the secondary phases to a more equiaxed morphology. During rolling, the equiaxed secondary phases align along the rolling direction. X-ray diffraction (XRD) analysis suggests that α-Al(FeMn)Si and Mg2Si are the predominant secondary phases that are formed during casting and remain throughout the downstream processing of the GR-IA. The high-impurity sheet processed from TRC resulted in superior strength and ductility over the sheet processed from small book mold ingot casting. The current study has shown that the TRC process can tolerate higher impurity levels and produce formable sheets from the recycled aluminum for structural applications.

  2. High-resolution imaging of kidney vascular corrosion casts with Nano-CT.

    PubMed

    Wagner, Roger; Van Loo, Denis; Hossler, Fred; Czymmek, Kirk; Pauwels, Elin; Van Hoorebeke, Luc

    2011-04-01

    A vascular corrosion cast of an entire mouse kidney was scanned with a modular multiresolution X-ray nanotomography system. Using an isotropic voxel pitch of 0.5 μm, capillary systems such as the vasa recta, peritubular capillaries and glomeruli were clearly resolved. This represents a considerable improvement over corrosion casts scanned with microcomputed tomography systems. The resolving power of this system was clearly demonstrated by the unique observation of a dense, subcapsular mat of capillaries enveloping the entire outer surface of the cortical region. Resolution of glomerular capillaries was comparable to similar models derived from laser scanning confocal microscopy. The high-resolution, large field of view and the three-dimensional nature of the resulting data opens new possibilities for the use of corrosion casting in research. PMID:21122193

  3. A high resolution finite volume method for efficient parallel simulation of casting processes on unstructured meshes

    SciTech Connect

    Kothe, D.B.; Turner, J.A.; Mosso, S.J.; Ferrell, R.C.

    1997-03-01

    We discuss selected aspects of a new parallel three-dimensional (3-D) computational tool for the unstructured mesh simulation of Los Alamos National Laboratory (LANL) casting processes. This tool, known as {bold Telluride}, draws upon on robust, high resolution finite volume solutions of metal alloy mass, momentum, and enthalpy conservation equations to model the filling, cooling, and solidification of LANL castings. We briefly describe the current {bold Telluride} physical models and solution methods, then detail our parallelization strategy as implemented with Fortran 90 (F90). This strategy has yielded straightforward and efficient parallelization on distributed and shared memory architectures, aided in large part by new parallel libraries {bold JTpack9O} for Krylov-subspace iterative solution methods and {bold PGSLib} for efficient gather/scatter operations. We illustrate our methodology and current capabilities with source code examples and parallel efficiency results for a LANL casting simulation.

  4. Characterization of pores in high pressure die cast aluminum using active thermography and computed tomography

    NASA Astrophysics Data System (ADS)

    Maierhofer, Christiane; Myrach, Philipp; Röllig, Mathias; Jonietz, Florian; Illerhaus, Bernhard; Meinel, Dietmar; Richter, Uwe; Miksche, Ronald

    2016-02-01

    Larger high pressure die castings (HPDC) and decreasing wall thicknesses are raising the issue of casting defects like pores in aluminum structures. Properties of components are often strongly influenced by inner porosity. As these products are being established more and more in lightweight construction (e.g. automotive and other transport areas), non-destructive testing methods, which can be applied fast and on-site, are required for quality assurance. In this contribution, the application of active thermography for the direct detection of larger pores is demonstrated. The analysis of limits and accuracy of the method are completed by numerical simulation and the method is validated using computed tomography.

  5. Evaluation of food-relevant chemicals in the ToxCast high-throughput screening program

    EPA Science Inventory

    There are thousands of chemicals that are directly added to or come in contact with food, many of which have undergone little to no toxicological evaluation. The ToxCast high-throughput screening (HTS) program has evaluated over 1,800 chemicals in concentration-response across ~8...

  6. High Throughput Prioritization for Integrated Toxicity Testing Based on ToxCast Chemical Profiling

    EPA Science Inventory

    The rational prioritization of chemicals for integrated toxicity testing is a central goal of the U.S. EPA’s ToxCast™ program (http://epa.gov/ncct/toxcast/). ToxCast includes a wide-ranging battery of over 500 in vitro high-throughput screening assays which in Phase I was used to...

  7. High-Throughput Models for Exposure-Based Chemical Prioritization in the ExpoCast Project

    EPA Science Inventory

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research pr...

  8. High-Throughput Exposure Potential Prioritization for ToxCast Chemicals

    EPA Science Inventory

    The U.S. EPA must consider lists of hundreds to thousands of chemicals when prioritizing research resources in order to identify risk to human populations and the environment. High-throughput assays to identify biological activity in vitro have allowed the ToxCastTM program to i...

  9. A high-performance flow-field structured iron-chromium redox flow battery

    NASA Astrophysics Data System (ADS)

    Zeng, Y. K.; Zhou, X. L.; An, L.; Wei, L.; Zhao, T. S.

    2016-08-01

    Unlike conventional iron-chromium redox flow batteries (ICRFBs) with a flow-through cell structure, in this work a high-performance ICRFB featuring a flow-field cell structure is developed. It is found that the present flow-field structured ICRFB reaches an energy efficiency of 76.3% with a current density of 120 mA cm-2 at 25 °C. The energy efficiency can be as high as 79.6% with an elevated current density of 200 mA cm-2 at 65 °C, a record performance of the ICRFB in the existing literature. In addition, it is demonstrated that the energy efficiency of the battery is stable during the cycle test, and that the capacity decay rate of the battery is 0.6% per cycle. More excitingly, the high performance of the flow-field structured battery significantly lowers the capital cost at 137.6 kWh-1, which is 28.2% lower than that of the conventional ICRFB for 8-h energy storage.

  10. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water.

    PubMed

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-01-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium. PMID:27502074

  11. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water

    PubMed Central

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-01-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium. PMID:27502074

  12. High concentrations of chromium in lung tissue from lung cancer patients

    SciTech Connect

    Anttila, S.; Kokkonen, P.; Paeaekkoe PRai; Rainio, P.; Kalliomaeki, P.L.P.; Pallon, J.; Malmqvist, K.; Pakarinen, P.; Naentoe, V.Su.; Sutinen, S.

    1989-02-01

    The pulmonary chromium content was determined by plasma atomic emission spectrometer (DCP-AES) from 53 lung cancer and 43 control patients, and compared with smoking habits, severity of emphysema and occupational history. The chromium content from the lung cancer patients was higher than that from the smoking (P less than 0.025) or nonsmoking control patients (6.4 +/- 4.3, 4.0 +/- 4.0, and 2.2 +/- 0.6 microgram/g dry weight, respectively). A positive correlation between the pulmonary chromium and smoking time (P less than 0.025) and the severity of emphysema (P less than 0.001) was found in the control but not in the cancer patients. The difference in the pulmonary chromium content was greatest between those lung cancer and control patients who were light smokers or had mild emphysema. This group of lung cancer patients included subjects with occupational exposure to chromium. The possibility of occupational cancer should be considered especially with light smokers. The grade of emphysema and metals such as chromium accumulating from tobacco could serve as objective indicators of smoking.

  13. Fabrication of Unique Magnetic Bionanocomposite for Highly Efficient Removal of Hexavalent Chromium from Water

    NASA Astrophysics Data System (ADS)

    Zhong, Yunlei; Qiu, Xun; Chen, Dongyun; Li, Najun; Xu, Qingfeng; Li, Hua; He, Jinghui; Lu, Jianmei

    2016-08-01

    Biotreatment of hexavalent chromium has attracted widespread interest due to its cost effective and environmental friendliness. However, the difficult separation of biomass from aqueous solution and the slow hexavalent chromium bioreduction rate are bottlenecks for biotechnology application. In this approach, a core-shell structured functional polymer coated magnetic nanocomposite was prepared for enriching the hexavalent chromium. Then the nanocomposite was connected to the bacteria via amines on bacterial (Bacillus subtilis ATCC-6633) surface. Under optimal conditions, a series of experiments were launched to degrade hexavalent chromium from the aqueous solution using the as-prepared bionanocomposite. Results showed that B. subtilis@Fe3O4@mSiO2@MANHE (BFSM) can degrade hexavalent chromium from the water more effectively (a respectable degradation efficiency of about 94%) when compared with pristine B. subtilis and Fe3O4@mSiO2@MANHE (FSM). Moreover, the BFSM could be separated from the wastewater by magnetic separation technology conveniently due to the Fe3O4 core of FSM. These results indicate that the application of BFSM is a promising strategy for effective treating wastewater containing hexavalent chromium.

  14. New developments on optimizing properties of high-Zn aluminium cast alloys

    NASA Astrophysics Data System (ADS)

    Krajewski, W. K.; Buras, J.; Krajewski, P. K.; Greer, A. L.; Schumacher, P.; Haberl, K.

    2016-07-01

    Foundry alloys with Al-based matrices have a wide range of uses in today's global economy and there is a high demand for castings of Al alloys, including Al-Zn alloys. In this paper, investigations on the grain refinement of high-Zn aluminium cast alloys are presented. Aluminium alloys with relatively high zinc content have a tendency to be coarse-grained, especially in the case of castings with low cooling rates such as are found in sand moulds. The coarse-grained structure degrades the plasticity, specifically the elongation. Therefore, for aluminium alloys of high (10-30 wt.%) zinc content, inoculation is attractive, aiming to break up the primary dendrites of the a-phase solid solution of zinc in aluminium. Such dendrites are the principal microstructural component in these alloys. On the other hand, a finer grain structure usually reduces the damping (e.g. as measured by attenuation of ultrasound) in these alloys. In the present investigations, a binary sand-cast Al-20 wt.% Zn alloy was inoculated with different additions of AlTi3C0.15 (TiCAl) and ZnTi-based master alloys. The sand-cast samples were subjected to mechanical-property measurements (tensile strength and elongation), image analysis to determine grain size, and measurements of the attenuation of 1 MHz ultrasound. It is found that both of the master alloys used cause significant refinement of the a-AlZn primary dendrites and change their morphology from linear-branched to semi-globular, increase the elongation by about 40%, and decrease the attenuation coefficient by about 25% in comparison with the initial alloy without inoculation.

  15. Effect of Viscosity Measurement Method to Simulate High Pressure Die Casting of Thin-Wall AlSi10MnMg Alloy Castings

    NASA Astrophysics Data System (ADS)

    Zhu, B. W.; Li, L. X.; Liu, X.; Zhang, L. Q.; Xu, R.

    2015-12-01

    In the present study, a rotating cylinder viscometer (RCV) was adopted to measure the viscosity of AlSi10MnMg aluminum alloy. The results show that the measured viscosity is much higher than previously reported viscosity of aluminum alloys measured by oscillation vessel viscometer. The viscosity measured by RCV was introduced into the simulation of the filling progress of high pressure die casting (HPDC) for thin-walled castings of aluminum alloy (TWCA). The simulated results match well with the experimental results indicating that the RCV is the most appropriate to use for simulations of HPDC for TWCA.

  16. Formation of high overburden dumps in open-casts

    SciTech Connect

    S.G. Molotilov; V.K. Norri

    2007-09-15

    The specificity of formation of high overburden dumps in opencast excavations and ravines is considered. It is proposed to exercise high dumping and deformation control in piled rocks by using a new dumping complex supporting high efficiency and safety of dumping operations.

  17. Ultrasound Velocity Measurements in High-Chromium Steel Under Plastic Deformation

    NASA Astrophysics Data System (ADS)

    Lunev, Aleksey; Bochkareva, Anna; Barannikova, Svetlana; Zuev, Lev

    2016-04-01

    In the present study, the variation of the propagation velocity of ultrasound in the plastic deformation of corrosion-resistant high-chromium steel 40X13 with ferrite-carbide (delivery status), martensitic (quenched) and sorbitol (after high-temperature tempering) structures have beem studied/ It is found that each state shows its view of the loading curve. In the delivery state diagram loading is substantially parabolic throughout, while in the martensitic state contains only linear strain hardening step and in the sorbitol state the plastic flow curve is three-step. The velocity of ultrasonic surface waves (Rayleigh waves) was measured simultaneously with the registration of the loading curve in the investigated steel in tension. It is shown that the dependence of the velocity of ultrasound in active loading is determined by the law of plastic flow, that is, the staging of the corresponding diagram of loading. Structural state of the investigated steel is not only changing the type of the deformation curve under uniaxial tension, but also changes the nature of ultrasound speed of deformation.

  18. High-pressure structural phase transitions in chromium-doped BaFe2As2

    SciTech Connect

    Uhoya, Walter; Brill, Joseph W.; Montgomery, Jeffrey M; Samudrala, G K; Tsoi, Georgiy; Vohra, Y. K.; Weir, S. T.; Safa-Sefat, Athena

    2012-01-01

    We report on the results from high pressure x-ray powder diffraction and electrical resistance measurements for hole doped BaFe{sub 2-x}Cr{sub x}As{sub 2} (x = 0, 0.05, 0.15, 0.4, 0.61) up to 81 GPa and down to 10 K using a synchrotron source and diamond anvil cell (DAC). At ambient temperature, an isostructural phase transition from a tetragonal (T) phase (I4/mmm) to a collapsed tetragonal (CT) phase is observed at 17 GPa. This transition is found to be dependent on ambient pressure unit cell volume and is slightly shifted to higher pressure upon increase in the Cr-doping. Unlike BaFe{sub 2}As{sub 2} which superconduct under high pressure, we have not detected any evidence of pressure induced superconductivity in chromium doped samples in the pressure and temperature range of this study. The measured equation of state parameters are presented for both the tetragonal and collapsed tetragonal phases for x = 0.05, 0.15, 0.40 and 0.61.

  19. Evaluation of Compatibility of ToxCast High-Throughput/High-Content Screening Assays with Engineered Nanomaterials

    EPA Science Inventory

    High-throughput and high-content screens are attractive approaches for prioritizing nanomaterial hazards and informing targeted testing due to the impracticality of using traditional toxicological testing on the large numbers and varieties of nanomaterials. The ToxCast program a...

  20. ToxCast Assay Network (TCAN) Viewer: A Visualization Tool for High-throughput Assay Chemical Data (SOT)

    EPA Science Inventory

    USEPA’s ToxCast program has generated high-throughput bioactivity screening (HTS) data on thousands of chemicals. The ToxCast program has described and annotated the HTS assay battery with respect to assay design and target information (e.g., gene target). Recent stakeholder and ...

  1. Process automation for high-speed-thin-gauge-twin roll casting technology

    SciTech Connect

    Maiwald, K.P.; Mariethoz, B.

    1996-10-01

    The successful joint venture development between Lauener-Engineering and Hydro-Aluminum in respect to thin gauge-high-speed-casting demanded a highly sophisticated process-control system. The targets of 100% (and above) productivity increases and gauges of 2 mm and below within tolerances of {+-} 1% and below where reached on time. The paper will explore details of the process control system applied from furnace to caster and coiler.

  2. Optimizing Wear Resistance and Impact Toughness in High Chromium Iron Mo-Ni Alloy

    NASA Astrophysics Data System (ADS)

    Singh, K. K.; Verma, R. S.; Murty, G. M. D.

    2009-06-01

    An alloy with carbon and chromium in the range of 2.0 to 2.5% and 20 to 25%, respectively, with the addition of Mo and Ni in the range of 1.0 to 1.5% each when heat-treated at a quenching temperature of 1010 °C and tempering temperature of 550 °C produces a hardness in the range of 54 to 56 HRC and a microstructure that consists of discontinuous bands of high volume (35-40%) of wear resistant primary (eutectic) carbides in a tempered martensitic matrix with uniformly dispersed secondary precipitates. This alloy has been found to possess adequate impact toughness (5-6 J/cm2) with a wear resistance of the order of 3-4 times superior to Mn steel and 1.25 times superior to martensitic stainless steel with a reduction in cost-to-life ratio by a factor of 1.25 in both the cases.

  3. Flexural Strength and Toughness of Austenitic Stainless Steel Reinforced High-Cr White Cast Iron Composite

    NASA Astrophysics Data System (ADS)

    Sallam, H. E. M.; Abd El-Aziz, Kh.; Abd El-Raouf, H.; Elbanna, E. M.

    2013-12-01

    Flexural behavior of high-Cr white cast iron (WCI) reinforced with different shapes, i.e., I- and T-sections, and volume fractions of austenitic stainless steel (310 SS) were examined under three-point bending test. The dimensions of casted beams used for bending test were (50 × 100 × 500 mm3). Carbon and alloying elements diffusion enhanced the metallurgical bond across the interface of casted beams. Carbon diffusion from high-Cr WCI into 310 SS resulted in the formation of Cr-carbides in 310 SS near the interface and Ni diffusion from 310 SS into high-Cr WCI led to the formation of austenite within a network of M7C3 eutectic carbides in high-Cr WCI near the interface. Inserting 310 SS plates into high-Cr WCI beams resulted in a significant improvement in their toughness. All specimens of this metal matrix composite failed in a ductile mode with higher plastic deformation prior to failure. The high-Cr WCI specimen reinforced with I-section of 310 SS revealed higher toughness compared to that with T-section at the same volume fraction. The presence of the upper flange increased the reinforcement efficiency for delaying the crack growth.

  4. Fast high-quality volume ray-casting with virtual samplings.

    PubMed

    Lee, Byeonghun; Yun, Jihye; Seo, Jinwook; Shim, Byonghyo; Shin, Yeong-Gil; Kim, Bohyoung

    2010-01-01

    Volume ray-casting with a higher order reconstruction filter and/or a higher sampling rate has been adopted in direct volume rendering frameworks to provide a smooth reconstruction of the volume scalar and/or to reduce artifacts when the combined frequency of the volume and transfer function is high. While it enables high-quality volume rendering, it cannot support interactive rendering due to its high computational cost. In this paper, we propose a fast high-quality volume ray-casting algorithm which effectively increases the sampling rate. While a ray traverses the volume, intensity values are uniformly reconstructed using a high-order convolution filter. Additional samplings, referred to as virtual samplings, are carried out within a ray segment from a cubic spline curve interpolating those uniformly reconstructed intensities. These virtual samplings are performed by evaluating the polynomial function of the cubic spline curve via simple arithmetic operations. The min max blocks are refined accordingly for accurate empty space skipping in the proposed method. Experimental results demonstrate that the proposed algorithm, also exploiting fast cubic texture filtering supported by programmable GPUs, offers renderings as good as a conventional ray-casting algorithm using high-order reconstruction filtering at the same sampling rate, while delivering 2.5x to 3.3x rendering speed-up. PMID:20975194

  5. Melt-cast organic glasses as high-efficiency fast neutron scintillators

    DOE PAGESBeta

    Carlson, Joseph S.; Feng, Patrick L.

    2016-06-24

    In this work we report a new class of organic-based scintillators that combines several of the desirable attributes of existing crystalline, liquid, and plastic organic scintillators. The prepared materials may be isolated in single crystalline form or melt-cast to produce highly transparent glasses that have been shown to provide high light yields of up to 16,000 photons/MeVee, as evaluated against EJ-200 plastic scintillators and solution-grown trans-stilbene crystals. The prepared organic glasses exhibit neutron/gamma pulse-shape discrimination (PSD) and are compatible with wavelength shifters to reduce optical self-absorption effects that are intrinsic to pure materials such as crystalline organics. In conclusion, themore » combination of high scintillation efficiency, PSD capabilities, and facile scale-up via melt-casting distinguishes this new class of amorphous materials from existing alternatives.« less

  6. Ultra-high vacuum compatible induction-heated rod casting furnace

    NASA Astrophysics Data System (ADS)

    Bauer, A.; Neubauer, A.; Münzer, W.; Regnat, A.; Benka, G.; Meven, M.; Pedersen, B.; Pfleiderer, C.

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb.

  7. Ultra-high vacuum compatible induction-heated rod casting furnace.

    PubMed

    Bauer, A; Neubauer, A; Münzer, W; Regnat, A; Benka, G; Meven, M; Pedersen, B; Pfleiderer, C

    2016-06-01

    We report the design of a radio-frequency induction-heated rod casting furnace that permits the preparation of polycrystalline ingots of intermetallic compounds under ultra-high vacuum compatible conditions. The central part of the system is a bespoke water-cooled Hukin crucible supporting a casting mold. Depending on the choice of the mold, typical rods have a diameter between 6 mm and 10 mm and a length up to 90 mm, suitable for single-crystal growth by means of float-zoning. The setup is all-metal sealed and may be baked out. We find that the resulting ultra-high vacuum represents an important precondition for processing compounds with high vapor pressures under a high-purity argon atmosphere up to 3 bars. Using the rod casting furnace, we succeeded to prepare large high-quality single crystals of two half-Heusler compounds, namely, the itinerant antiferromagnet CuMnSb and the half-metallic ferromagnet NiMnSb. PMID:27370472

  8. Production of high-purity vanadium, chromium and titanium for use in low activation materials

    NASA Astrophysics Data System (ADS)

    Murphy, D.; Butterworth, G. J.

    1992-09-01

    The presence of radiologically potent tramp elements must be strictly controlled if the intrinsic low activation properties of alloys based on vanadium and chromium are to be fully realized. In this study the incidence of critical impurity elements in commercial sources of vanadium, chromium and titanium metals and precursor compounds is investigated using techniques for trace element analysis. Maximum permitted concentrations corresponding to the attainment of the “hands-on” dose rate limit of 25 μSvh-1 after 100 yr cooling of first wall material were adopted as target values. Chromium and titanium from commercial sources are able to satisfy the purity target. Commercially available vanadium may contain unacceptable levels of Mo, Ag, Nb or Co and additional purification steps designed to remove these impurities are described.

  9. Turbine component casting core with high resolution region

    DOEpatents

    Kamel, Ahmed; Merrill, Gary B.

    2014-08-26

    A hollow turbine engine component with complex internal features can include a first region and a second, high resolution region. The first region can be defined by a first ceramic core piece formed by any conventional process, such as by injection molding or transfer molding. The second region can be defined by a second ceramic core piece formed separately by a method effective to produce high resolution features, such as tomo lithographic molding. The first core piece and the second core piece can be joined by interlocking engagement that once subjected to an intermediate thermal heat treatment process thermally deform to form a three dimensional interlocking joint between the first and second core pieces by allowing thermal creep to irreversibly interlock the first and second core pieces together such that the joint becomes physically locked together providing joint stability through thermal processing.

  10. Secondary Al-Si-Mg High-pressure Die Casting Alloys with Enhanced Ductility

    NASA Astrophysics Data System (ADS)

    Bösch, Dominik; Pogatscher, Stefan; Hummel, Marc; Fragner, Werner; Uggowitzer, Peter J.; Göken, Mathias; Höppel, Heinz Werner

    2015-03-01

    Al-Si-Mg-based secondary cast alloys are attractive candidates for thin-walled high-pressure die castings for applications in the transport industry. The present study investigates the effect of manganese additions at high cooling rates on microstructure, mechanical properties, and on the dominating fracture mechanisms of alloy AlSi10Mg with an elevated iron concentration. Systematic variations of the Mn content from 0.20 to 0.85 wt pct at a constant Fe content of 0.55 wt pct illustrate the key changes in type, phase fraction, and shape of the Fe-containing intermetallic phases, and the corresponding influence on the alloy's ductility. For high-pressure die casting (HPDC), an optimal range of the Mn content between 0.40 and 0.60 wt pct, equivalent to a Mn/Fe ratio of approximately 1, has been identified. At these Mn and Fe contents, the high cooling rates obtained in HPDC result in the formation of fine and homogeneously distributed α-Al15(Fe,Mn)3Si2 phase, and crack initiation is transferred from AlFeSi intermetallics to eutectic silicon. The study interprets the microstructure-property relationship in the light of thermodynamic calculations which reveal a significant increase in undercooling of the α-Al15(Fe,Mn)3Si2 phase with increased Mn content. It concludes that the interdependence of the well-defined Mn/Fe ratio and the high cooling rate in HPDC can generate superior ductility in secondary AlSi10Mg cast alloys.

  11. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  12. Renal and Glycemic Effects of High-Dose Chromium Picolinate in db/db Mice: Assessment of DNA Damage

    PubMed Central

    Mozaffari, Mahmood S.; Baban, Babak; Abdelsayed, Rafik; Liu, Jun Yao; Wimborne, Hereward; Rodriguez, Nancy; Abebe, Worku

    2011-01-01

    This study examined renal and glycemic effects of chromium picolinate (Cr(pic)3) supplementation in the context of its purported potential for DNA damage. In preventional protocol, male obese diabetic db/db mice were fed diets either lacking or containing 5, 10 or 100 mg/kg chromium as Cr(pic)3 from 6 to 24 weeks of age; male lean nondiabetic db/m mice served as controls. Untreated db/db mice displayed increased plasma glucose and insulin, hemoglobin A1c, renal tissue advanced glycation end (AGE) products, albuminuria, glomerular mesangial expansion, urinary 8-hydroxydeoxyguanosine (8-OHdG, an index of oxidative DNA damage) and renal tissue immunostaining for γH2AX (a marker of double-strand DNA breaks) compared to db/m controls. Creatinine clearance was lower while blood pressure was similar between untreated db/db mice and their db/m controls. High Cr(pic)3 intake (i.e., 100 mg/kg diet) mildly improved glycemic status and albuminuria without affecting blood pressure or creatinine clearance. Treatment with Cr(pic)3 did not increase DNA damage despite marked renal accumulation of chromium. In interventional protocol, effects of diets containing 0, 100 and 250 mg/kg supplemental chromium, from 12 to 24 weeks of age, were examined in db/db mice. The results generally revealed similar effects to those of the 100 mg/kg diet of the preventional protocol. In conclusion, the severely hyperglycemic db/db mouse displays renal structural and functional abnormalities in association with DNA damage. High-dose Cr(pic)3 treatment mildly improves glycemic control and it causes moderate reduction in albuminuria, without affecting histopathological appearance of the kidney and increasing the risk for DNA damage. PMID:21959055

  13. Large area UV casting using diverse polyacrylates of microchannels separated by high aspect ratio microwalls.

    PubMed

    Zhou, W X; Chan-Park, Mary B

    2005-05-01

    Large area molding of long and deep microchannels separated by high aspect ratio microwalls is important for high sensitivity and high throughput microfluidic devices. Ultraviolet (UV) casting is a feasible, economical and convenient method of replication of such microstructures in plastics. It is shown that a wide variety of polyacrylates with diverse properties such as those made from epoxy (EP), polyurethane (UR), polyester (ES), poly (ethylene glycol) (EG) and poly(propylene glycol) (PG) can be used for the high aspect ratio (7-9) UV casting of such linear microstructures over a 100 mm diameter, enlarging the range of applications of the replicated microstructures. Some challenges arise. With the EG formulation, wavy microstructures were observed; this can be overcome by stress relaxation. With non-polar PG formulation, poor adhesion between the polyester substrate and resin can lead to delamination of the casting from the substrate during demolding; this can be overcome by pre-coating a partially cured same resin on the polyester substrate. An optimum UV irradiation time was important for cure at the deepest end of the microstructure without excessive crosslinking leading to much increased demolding forces. The viscosity and wetting capability of the formulations were found to affect replication fidelity. PMID:15856087

  14. Effects of chromium and nitrogen content on the microstructures and mechanical properties of as-cast Co-Cr-Mo alloys for dental applications.

    PubMed

    Yoda, Keita; Suyalatu; Takaichi, Atsushi; Nomura, Naoyuki; Tsutsumi, Yusuke; Doi, Hisashi; Kurosu, Shingo; Chiba, Akihiko; Igarashi, Yoshimasa; Hanawa, Takao

    2012-07-01

    The microstructure and mechanical properties of as-cast Co-(20-33)Cr-5Mo-N alloys were investigated to develop ductile Co-Cr-Mo alloys without Ni addition for dental applications that satisfy the requirements of the type 5 criteria in ISO 22674. The effects of the Cr and N contents on the microstructure and mechanical properties are discussed. The microstructures were evaluated using scanning electron microscopy with energy-dispersive X-ray spectroscopy (EDS), X-ray diffractometry (XRD), and electron back-scattered diffraction pattern analysis. The mechanical properties were evaluated using tensile testing. The proof strength and elongation of N-containing 33Cr satisfied the type 5 criteria in ISO 22674. ε-phase with striations was formed in the N-free (20-29)Cr alloys, while there was slight formation of ε-phase in the N-containing (20-29)Cr alloys, which disappeared in N-containing 33Cr. The lattice parameter of the γ-phase increased with increasing Cr content (i.e. N content) in the N-containing alloys, although the lattice parameter remained almost the same in the N-free alloys because of the small atomic radius difference between Co and Cr. Compositional analyses by EDS and XRD revealed that in the N-containing alloys Cr and Mo were concentrated in the cell boundary, which became enriched in N, stabilizing the γ-phase. The mechanical properties of the N-free alloys were independent of the Cr content and showed low strength and limited elongation. Strain-induced martensite was formed in all the N-free alloys after tensile testing. On the other hand, the proof strength, ultimate tensile strength, and elongation of the N-containing alloys increased with increasing Cr content (i.e. N content). Since formation of ε-phase after tensile testing was confirmed in the N-containing alloys the deformation mechanism may change from strain-induced martensite transformation to another form, such as twinning or dislocation slip, as the N content increases. Thus the N

  15. Dispersion modeling of particulate matter containing hexavalent chromium during high winds in southern Iraq.

    PubMed

    Zannetti, Paolo; Daly, Aaron D; Freedman, Frank R

    2015-02-01

    The aim of this paper is to describe a scientific methodology (i.e., the combination of different well-established modeling techniques) and its application to a real case scenario of contaminated dust emissions in high winds. This scenario addresses potential air pollution problems at the water treatment plant (WTP) at Qarmat-Ali, Basra, Iraq, during 2003. Workplace practices at the WTP before 2003 resulted in sodium dichromate contamination in the area. Looting at the site in early 2003 also contributed to this contamination. Individuals who were assigned to provide security at the site in 2003 have claimed adverse health effects caused by exposure to dust containing hexavalent chromium [Cr(VI)]. This report presents our modeling study with respect to these claims in relation to (1) amount of Cr(VI) present in the soil, (2) wind erosion episodes, and (3) possible long-term (e.g., annual average) Cr(VI) concentrations inhaled by different people while at the site. Our modeling approach included (1) the analysis of Cr(VI) soil measurements to assess the degree of contamination in different areas of the plant at different times; (2) the use of DUSTRAN model equations to calculate the emission rate of particulate matter (PM) less than 10 µm in diameter (PM10) during high-wind episodes; (3) the use of the U.S. Environmental Protection Agency (EPA) AERMOD modeling system to estimate Cr(VI) concentrations at the site; and (4) the calculation of modeling results in the form of both contour lines of average Cr(VI) concentrations at the site, and specific concentration values for selected individuals, based upon their recollection of their visits to the site. PMID:25947053

  16. Composite casting/bonding construction of an air-cooled, high temperature radial turbine wheel

    NASA Technical Reports Server (NTRS)

    Hammer, A. N.; Aigret, G.; Rodgers, C.; Metcalfe, A. G.

    1983-01-01

    A composite casting/bonding technique has been developed for the fabrication of a unique air-cooled, high temperature radial inflow turbine wheel design applicable to auxilliary power units with small rotor diameters and blade entry heights. The 'split blade' manufacturing procedure employed is an alternative to complex internal ceramic coring. Attention is given to both aerothermodynamic and structural design, of which the latter made advantageous use of the exploration of alternative cooling passage configurations through CAD/CAM system software modification.

  17. Determination of the metal/die interfacial heat transfer coefficient of high pressure die cast B390 alloy

    NASA Astrophysics Data System (ADS)

    Cao, Yongyou; Guo, Zhipeng; Xiong, Shoumei

    2012-07-01

    High-pressure die cast B390 alloy was prepared on a 350 ton cold chamber die casting machine. The metal/die interfacial heat transfer coefficient of the alloy was investigated. Considering the filling process, a "finger"-shaped casting was designed for the experiments. This casting consisted of five plates with different thicknesses (0.05 inch or 1.27 mm to 0.25 inch or 6.35 mm) as well as individual ingates and overflows. Experiments under various operation conditions were conducted, and temperatures were measured at various specific locations inside the die. Based on the results, the interfacial heat transfer coefficient and heat flux were determined by solving the inverse heat transfer problem. The influence of the mold-filling sequence, sensor locations, as well as processing parameters including the casting pressure, die temperature, and fast/slow shot speeds on the heat transfer coefficient were discussed.

  18. AES XPS study of chromium carbides and chromium iron carbides

    NASA Astrophysics Data System (ADS)

    Detroye, M.; Reniers, F.; Buess-Herman, C.; Vereecken, J.

    1999-04-01

    The nature of chromium rich carbides which precipitate at grain boundaries in steels is still not perfectly understood. We performed a multitechnique approach on model chromium carbide and chromium-iron carbide samples: Auger Electron Spectroscopy (AES), X-ray Photoelectron Spectroscopy (XPS), X-ray Diffraction (XRD), and High Energy Electron Diffraction (HEED) were used to characterise the samples. Significant chemical shifts were observed for the Cr, Fe and C XPS peaks in the M 7C 3 compound (M stands for metal), indicating unambiguously that the compound formed is a mixed iron-chromium carbide.

  19. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  20. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  1. Measurement of thermophysical properties of metallic melts for high quality castings

    NASA Astrophysics Data System (ADS)

    Fecht, H. J.; Wunderlich, R.; Meier, M.; Sprenger, H. J.

    2001-02-01

    The thermophysical properties of interest for casting simulations are melting range, fraction solid, density (thermal expansion), viscosity, specific heat, Gibbs free enthalpies, diffusion coefficients, thermal (electrical) conductivity, surface tension and emissivity. Some of these data can be obtained more or less accurately by conventional methods. High precision measurements on chemically highly reactive melts and fluids at the temperatures of interest require the application of containerless processing using non-contact diagnostic tools. By eliminating the contact between the melt and a crucible accurate surface nucleation control and the synthesis of materials free of surface contamination become possible. Under microgravity conditions, further advantages are expected from the significantly smaller electromagnetic fields needed to stabilize the containerless melts. This was shown in several Spacelab missions in which the results clearly showed an improvement in accuracy over terrestrial measurement, even on pure metals. This is an indication that the electromagnetic levitation technique provides a suitable environment for the accurate measurement of the thermophysical properties of metallic melts of industrial interest also on the ISS. The expected outcomings from a running ``Thematic Network'' funded by the European Commission and industry together with the new co-operative project ``Thermolab'' supported by industry and the European Space Agency within the frame of the ESA-Microgravity Applications Promotion program will allow a broader use of castings in different applications. Another RTD-project dealing with improved metal cast processing routes prepared for submittance to the EC this year will be clustered with other R&D-projects building up a ``Virtual Institute for Advanced Casting.'' The whole R&D-network will combine research activities of about 30 partners from 10 different european countries, where microgravity research and technology development

  2. PBI REVERSE OSMOSIS MEMBRANE FOR CHROMIUM PLATING RINSE WATER

    EPA Science Inventory

    A laboratory research study was carried out to select and optimize polybenzimidazole (PBI) reverse osmosis (RO) membranes for the treatment of chromium plating rinse water. The effects of important film casting and annealing variables on RO properties were investigated. Membranes...

  3. Thermoelastic properties of chromium oxide Cr2O3 (eskolaite) at high pressures and temperatures

    NASA Astrophysics Data System (ADS)

    Dymshits, Anna M.; Dorogokupets, Peter I.; Sharygin, Igor S.; Litasov, Konstantin D.; Shatskiy, Anton; Rashchenko, Sergey V.; Ohtani, Eiji; Suzuki, Akio; Higo, Yuji

    2016-06-01

    A new synchrotron X-ray diffraction study of chromium oxide Cr2O3 (eskolaite) with the corundum-type structure has been carried out in a Kawai-type multi-anvil apparatus to pressure of 15 GPa and temperatures of 1873 K. Fitting the Birch-Murnaghan equation of state (EoS) with the present data up to 15 GPa yielded: bulk modulus ( K 0, T0), 206 ± 4 GPa; its pressure derivative K'0 ,T , 4.4 ± 0.8; (∂ K 0 ,T /∂ T) = ‒0.037 ± 0.006 GPa K‒1; a = 2.98 ± 0.14 × 10-5 K-1 and b = 0.47 ± 0.28 × 10‒8 K‒2, where α 0, T = a + bT is the volumetric thermal expansion coefficient. The thermal expansion of Cr2O3 was additionally measured at the high-temperature powder diffraction experiment at ambient pressure and α 0, T0 was determined to be 2.95 × 10-5 K-1. The results indicate that coefficient of the thermal expansion calculated from the EoS appeared to be high-precision because it is consistent with the data obtained at 1 atm. However, our results contradict α 0 value suggested by Rigby et al. (Brit Ceram Trans J 45:137-148, 1946) widely used in many physical and geological databases. Fitting the Mie-Grüneisen-Debye EoS with the present ambient and high-pressure data yielded the following parameters: K 0, T0 = 205 ± 3 GPa, K'0, T = 4.0, Grüneisen parameter ( γ 0) = 1.42 ± 0.80, q = 1.82 ± 0.56. The thermoelastic parameters indicate that Cr2O3 undergoes near isotropic compression at room and high temperatures up to 15 GPa. Cr2O3 is shown to be stable in this pressure range and adopts the corundum-type structure. Using obtained thermoelastic parameters, we calculated the reaction boundary of knorringite formation from enstatite and eskolaite. The Clapeyron slope (with {{d}}P/{{d}}T = - 0.014 GPa/K) was found to be consistent with experimental data.

  4. Thermoelastic properties of chromium oxide Cr2O3 (eskolaite) at high pressures and temperatures

    NASA Astrophysics Data System (ADS)

    Dymshits, Anna M.; Dorogokupets, Peter I.; Sharygin, Igor S.; Litasov, Konstantin D.; Shatskiy, Anton; Rashchenko, Sergey V.; Ohtani, Eiji; Suzuki, Akio; Higo, Yuji

    2016-03-01

    A new synchrotron X-ray diffraction study of chromium oxide Cr2O3 (eskolaite) with the corundum-type structure has been carried out in a Kawai-type multi-anvil apparatus to pressure of 15 GPa and temperatures of 1873 K. Fitting the Birch-Murnaghan equation of state (EoS) with the present data up to 15 GPa yielded: bulk modulus (K 0,T0), 206 ± 4 GPa; its pressure derivative K'0,T , 4.4 ± 0.8; (∂K 0,T /∂T) = ‒0.037 ± 0.006 GPa K‒1; a = 2.98 ± 0.14 × 10-5 K-1 and b = 0.47 ± 0.28 × 10‒8 K‒2, where α 0,T = a + bT is the volumetric thermal expansion coefficient. The thermal expansion of Cr2O3 was additionally measured at the high-temperature powder diffraction experiment at ambient pressure and α 0,T0 was determined to be 2.95 × 10-5 K-1. The results indicate that coefficient of the thermal expansion calculated from the EoS appeared to be high-precision because it is consistent with the data obtained at 1 atm. However, our results contradict α 0 value suggested by Rigby et al. (Brit Ceram Trans J 45:137-148, 1946) widely used in many physical and geological databases. Fitting the Mie-Grüneisen-Debye EoS with the present ambient and high-pressure data yielded the following parameters: K 0,T0 = 205 ± 3 GPa, K'0,T = 4.0, Grüneisen parameter (γ 0) = 1.42 ± 0.80, q = 1.82 ± 0.56. The thermoelastic parameters indicate that Cr2O3 undergoes near isotropic compression at room and high temperatures up to 15 GPa. Cr2O3 is shown to be stable in this pressure range and adopts the corundum-type structure. Using obtained thermoelastic parameters, we calculated the reaction boundary of knorringite formation from enstatite and eskolaite. The Clapeyron slope (with dP/dT = - 0.014 GPa/K) was found to be consistent with experimental data.

  5. Supplementary chromium(III) propionate complex does not protect against insulin resistance in high-fat-fed rats.

    PubMed

    Król, Ewelina; Krejpcio, Zbigniew; Iwanik, Katarzyna

    2014-02-01

    Improper eating habits such as high-fat or high-carbohydrate diets are responsible for metabolic changes resulting in impaired glucose tolerance, hyperinsulinemia, insulin resistance, and ultimately diabetes. Although the essentiality of trivalent chromium for humans has been recently questioned by researchers, pharmacological dosages of this element can improve insulin sensitivity in experimental animals and diabetic subjects. The aim of the study was to assess the preventive potential of the supplementary chromium(III) propionate complex (CrProp) in rats fed a high-fat diet. The experiment was conducted on 32 male Wistar rats divided into four groups and fed the following diets: the control (C, AIN-93G), high-fat diets (HF, 40% energy from fat), and a high-fat diet supplemented with CrProp at dosages of 10 and 50 mg Cr/kg diet (HF + Cr10 and HF + Cr50, respectively). After 8 weeks, high-fat feeding led to an increased body mass, hyperinsulinemia, insulin resistance, a decreased serum urea concentration, accumulation of lipid droplets in hepatocytes, and increased renal Fe and splenic Cu contents. Supplementary CrProp in both dosages did not alleviate these changes but increased renal Cr content and normalized splenic Cu content in high-fat-fed rats. Supplementary CrProp does not prevent the development of insulin resistance in rats fed a high-fat diet. PMID:24415067

  6. High-Temperature Performance of Cast CF8C-Plus Austenitic Stainless Steel

    SciTech Connect

    Maziasz, Philip J; Pint, Bruce A

    2011-01-01

    Covers and casings of small to medium size gas turbines can be made from cast austenitic stainless steels, including grades such as CF8C, CF3M, or CF10M. Oak Ridge National Laboratory and Caterpillar have developed a new cast austenitic stainless steel, CF8C-Plus, which is a fully austenitic stainless steel, based on additions of Mn and N to the standard Nb-stabilized CF8C steel grade. The Mn addition improves castability, as well as increases the alloy solubility for N, and both Mn and N synergistically act to boost mechanical properties. CF8C-Plus steel has outstanding creep-resistance at 600-900 C, which compares well with Ni-based superalloys such as alloys X, 625, 617, and 230. CF8C-Plus also has very good fatigue and thermal fatigue resistance. It is used in the as-cast condition, with no additional heat-treatments. While commercial success for CF8C-Plus has been mainly for diesel exhaust components, this steel can also be considered for gas turbine and microturbine casings. The purposes of this paper are to demonstrate some of the mechanical properties, to update the long-term creep-rupture data, and to present new data on the high-temperature oxidation behavior of these materials, particularly in the presence of water vapor.

  7. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-07-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  8. Assessment of Computer Simulation Software and Process Data for High Pressure Die Casting of Magnesium

    SciTech Connect

    Sabau, Adrian S; Hatfield, Edward C; Dinwiddie, Ralph Barton; Kuwana, Kazunori; Viti, Valerio; Hassan, Mohamed I; Saito, Kozo

    2007-09-01

    Computer software for the numerical simulation of solidification and mold filling is an effective design tool for cast structural automotive magnesium components. A review of commercial software capabilities and their validation procedures was conducted. Aside form the software assessment, the program addressed five main areas: lubricant degradation, lubricant application, gate atomization, and heat transfer at metal mold interfaces. A test stand for lubricant application was designed. A sensor was used for the direct measurement of heat fluxes during lubricant application and casting solidification in graphite molds. Spray experiments were conducted using pure deionized water and commercial die lubricants. The results show that the sensor can be used with confidence for measuring heat fluxes under conditions specific to the die lube application. The data on heat flux was presented in forms suitable for use in HPDC simulation software. Severe jet breakup and atomization phenomena are likely to occur due to high gate velocities in HPDC. As a result of gate atomization, droplet flow affects the mold filling pattern, air entrapment, skin formation, and ensuing defects. Warm water analogue dies were designed for obtaining experimental data on mold filling phenomena. Data on break-up jet length, break-up pattern, velocities, and droplet size distribution were obtained experimentally and was used to develop correlations for jet break-up phenomena specific to die casting gate configurations.

  9. Plunger Kinematic Parameters Affecting Quality of High-Pressure Die-Cast Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Fiorese, Elena; Bonollo, Franco

    2016-04-01

    The selection of the optimal process parameters in high-pressure die casting has been long recognized as a complex problem due to the involvement of a large number of interconnected variables. Among these variables, the effect of the plunger motion has been proved to play a prominent role, even if a thorough and exhaustive study is still missing in the literature. To overcome this gap, this work aims at identifying the most relevant plunger kinematic parameters and estimates their correlation with the casting quality, by means of a statistically significant sample manufactured with different plunger motion profiles. In particular, slow and fast shot velocities and switching position between two stages have been varied randomly in accordance with design of experiment methodology. The quality has been assessed through the static mechanical properties and porosity percentage. As a further proof, the percentage of oxides has been estimated on the fracture surfaces. These measurements have been correlated to novel parameters, representing the mechanical energy and the inertial force related to the plunger motion, that have been extracted from the time-history of the displacement curves. The application of statistical methods demonstrates that these novel parameters accurately explain and predict the overall quality of castings.

  10. Quantification of the Solidification Microstructure in Continuously-Cast High-Carbon Steel Billets

    NASA Astrophysics Data System (ADS)

    Ganguly, Suvankar; Choudhary, S. K.

    2009-06-01

    In this work, an attempt has been made to investigate the relationship between the cast microstructure and solidification variables in industrial scale, continuously-cast (CC) high-carbon steel billets. Toward these, theoretical and experimental studies are undertaken to predict the evolution of dendrite arm spacing (DAS) in the columnar zone of CC billets. Several billet samples collected from the continuous casting shop of Tata Steel are used to characterize the solidification microstructure, and interdendritic arm spacings (both primary and secondary) are measured. Macrostructural examination of the billet samples indicates predominantly columnar structure in all billets. Dendrite arm spacings vary over a wide range indicating nonuniform secondary cooling. A mathematical model is also developed to describe the relationship between dendrite structures and solidification parameters. The model considers the effect of change of volume on solidification and provides a quantitative estimation of variation of DAS as a function of distance from the product surface. Results predicted by the mathematical model are compared with the experimental measurements and good agreement can be observed in this regard, thereby establishing the authenticity of the proposed formulation.

  11. Direct determination of chromium in infant formulas employing high-resolution continuum source electrothermal atomic absorption spectrometry and solid sample analysis.

    PubMed

    Silva, Arlene S; Brandao, Geovani C; Matos, Geraldo D; Ferreira, Sergio L C

    2015-11-01

    The present work proposed an analytical method for the direct determination of chromium in infant formulas employing the high-resolution continuum source electrothermal atomic absorption spectrometry combined with the solid sample analysis (SS-HR-CS ET AAS). Sample masses up to 2.0mg were directly weighted on a solid sampling platform and introduced into the graphite tube. In order to minimize the formation of carbonaceous residues and to improve the contact of the modifier solution with the solid sample, a volume of 10 µL of a solution containing 6% (v/v) H2O2, 20% (v/v) ethanol and 1% (v/v) HNO3 was added. The pyrolysis and atomization temperatures established were 1600 and 2400 °C, respectively, using magnesium as chemical modifier. The calibration technique was evaluated by comparing the slopes of calibration curves established using aqueous and solid standards. This test revealed that chromium can be determined employing the external calibration technique using aqueous standards. Under these conditions, the method developed allows the direct determination of chromium with limit of quantification of 11.5 ng g(-1), precision expressed as relative standard deviation (RSD) in the range of 4.0-17.9% (n=3) and a characteristic mass of 1.2 pg of chromium. The accuracy was confirmed by analysis of a certified reference material of tomato leaves furnished by National Institute of Standards and Technology. The method proposed was applied for the determination of chromium in five different infant formula samples. The chromium content found varied in the range of 33.9-58.1 ng g(-1) (n=3). These samples were also analyzed employing ICP-MS. A statistical test demonstrated that there is no significant difference between the results found by two methods. The chromium concentrations achieved are lower than the maximum limit permissible for chromium in foods by Brazilian Legislation. PMID:26452789

  12. Flexible high power-per-weight perovskite solar cells with chromium oxide-metal contacts for improved stability in air.

    PubMed

    Kaltenbrunner, Martin; Adam, Getachew; Głowacki, Eric Daniel; Drack, Michael; Schwödiauer, Reinhard; Leonat, Lucia; Apaydin, Dogukan Hazar; Groiss, Heiko; Scharber, Markus Clark; White, Matthew Schuette; Sariciftci, Niyazi Serdar; Bauer, Siegfried

    2015-10-01

    Photovoltaic technology requires light-absorbing materials that are highly efficient, lightweight, low cost and stable during operation. Organolead halide perovskites constitute a highly promising class of materials, but suffer limited stability under ambient conditions without heavy and costly encapsulation. Here, we report ultrathin (3 μm), highly flexible perovskite solar cells with stabilized 12% efficiency and a power-per-weight as high as 23 W g(-1). To facilitate air-stable operation, we introduce a chromium oxide-chromium interlayer that effectively protects the metal top contacts from reactions with the perovskite. The use of a transparent polymer electrode treated with dimethylsulphoxide as the bottom layer allows the deposition-from solution at low temperature-of pinhole-free perovskite films at high yield on arbitrary substrates, including thin plastic foils. These ultra-lightweight solar cells are successfully used to power aviation models. Potential future applications include unmanned aerial vehicles-from airplanes to quadcopters and weather balloons-for environmental and industrial monitoring, rescue and emergency response, and tactical security applications. PMID:26301766

  13. Flexible high power-per-weight perovskite solar cells with chromium oxide-metal contacts for improved stability in air

    NASA Astrophysics Data System (ADS)

    Kaltenbrunner, Martin; Adam, Getachew; Głowacki, Eric Daniel; Drack, Michael; Schwödiauer, Reinhard; Leonat, Lucia; Apaydin, Dogukan Hazar; Groiss, Heiko; Scharber, Markus Clark; White, Matthew Schuette; Sariciftci, Niyazi Serdar; Bauer, Siegfried

    2015-10-01

    Photovoltaic technology requires light-absorbing materials that are highly efficient, lightweight, low cost and stable during operation. Organolead halide perovskites constitute a highly promising class of materials, but suffer limited stability under ambient conditions without heavy and costly encapsulation. Here, we report ultrathin (3 μm), highly flexible perovskite solar cells with stabilized 12% efficiency and a power-per-weight as high as 23 W g-1. To facilitate air-stable operation, we introduce a chromium oxide-chromium interlayer that effectively protects the metal top contacts from reactions with the perovskite. The use of a transparent polymer electrode treated with dimethylsulphoxide as the bottom layer allows the deposition--from solution at low temperature--of pinhole-free perovskite films at high yield on arbitrary substrates, including thin plastic foils. These ultra-lightweight solar cells are successfully used to power aviation models. Potential future applications include unmanned aerial vehicles--from airplanes to quadcopters and weather balloons--for environmental and industrial monitoring, rescue and emergency response, and tactical security applications.

  14. Flow analysis and validation of numerical modelling for a thin walled high pressure die casting using SPH

    NASA Astrophysics Data System (ADS)

    Cleary, Paul W.; Savage, Gary; Ha, Joseph; Prakash, Mahesh

    2014-09-01

    High pressure die casting (HPDC) is an important process for high throughput manufacturing of complex shaped metallic components. The flow involves significant fragmentation and spray formation as the high pressure liquid jets into the die from the gate system. An important class of die cast components is one with large areas of thin walls. An example of this is the chassis of the laptop computer. Computational modelling provides an opportunity to both better understand the filling process and to optimize the runner, gates, flash overs and venting systems for the die. SPH has previously been found to be very suitable for predicting HPDC for bulkier automotive components. The modelling challenges arising from the very thin sections and the many flow paths in a laptop chassis require careful validation. A water analogue experiment is used to validate the predictions of the SPH model for this representative thin walled casting. SPH predictions are used to understand and characterise the filling process. Finally, comparison of flow lines visible in an etched finished casting with the high speed flow paths in the final filled SPH model show very strong agreement. Together these demonstrate that such an SPH model is able to capture substantial detail from both the water analogue system and the actual casting process and is very suitable for simulating these types of complex thin walled castings.

  15. Heat transfer characteristics of a high temperature sensible heat storage water heater using cast iron as a storage material

    SciTech Connect

    Jotshi, C.K.; Goswami, D.Y.; Klausner, J.F.; Hsieh, C.K.; Leung, M.; Li, H.; Malakar, S.; Colacino, F.

    1996-12-31

    This paper describes the heat transfer characteristics of high temperature sensible heat storage in cast iron for water heating applications. An experimental setup consisting of a cast iron cylinder and a tube running through its center was fabricated and tested. The experimental data were compared with the theoretical model. It was observed that the contact resistance between the cast iron and the tube plays a dominant role in extracting the heat. An approximate contact resistance prediction was obtained by assuming the resistance due to the air gap modulated by a correction factor, which accounts for the contacting surface area. Based on the results from the experimental setup and theoretical modeling a prototype storage water heater using cast iron blocks as the storage material was designed, fabricated and tested.

  16. Updates on EPA’s High-Throughput Exposure Forecast (ExpoCast) Research Project (CPCP)

    EPA Science Inventory

    Recent research advances by the ORD ExpoCast project (CSS Rapid Exposure and Dosimetry) are presented to the computational toxicology community in the context of prioritizing chemicals on a risk-basis using joint ExpoCast and ToxCast predictions. Recent publications by Wambaugh e...

  17. Microstructural study of surface melted and chromium surface alloyed ductile iron

    NASA Astrophysics Data System (ADS)

    Sohi, M. Heydarzadeh; Ebrahimi, M.; Ghasemi, H. M.; Shahripour, A.

    2012-07-01

    In this study, ductile iron was surface melted and chromium surface alloyed via pre-placing of ferrochromium powder with different thicknesses and subsequently surface melting by tungsten inert gas (TIG) process. Optical and scanning electron microscopy, as well as micro-hardness testing and X-ray diffraction analysis were used for characterization of the treated samples. Surface melting and chromium surface alloying resulted in formation of ledeburitic structure and high chromium white cast iron in the treated layers, respectively. It was also noticed that hardness of the treated layers was considerably higher than that of the base material. Increasing thickness of ferrochromium layer increased the amount of M7C3 carbides and hardness of the alloyed layer.

  18. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Clark Sue B.; Dhanpat Rai; Linfeng Rao

    2005-04-20

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. This inefficient removal would result in production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (e.g., H2o2, persulfate, O2, and ferrate). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction HLW disposal.

  19. SPECIATION, DISSOLUTION, AND REDOX REACTIONS OF CHROMIUM RELEVANT TO PRETREATMENT AND SEPARATION OF HIGH-LEVEL TANK WASTES

    SciTech Connect

    Rai, Dhanpat; Rao, Linfeng; Clark, Sue B.

    2004-06-01

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. This inefficient removal would result in production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (e.g., H2O2, persulfate, O2, and ferrate). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  20. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Dhapat Rai; Linfeng Rao

    2006-06-01

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge-washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. Such inefficient removal would result in the production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (H2O2, persulfate, hypochlorite, etc.). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  1. Speciation, Dissolution, and Redox Reactions of Chromium Relevant to Pretreatment and Separation of High-Level Tank Wastes

    SciTech Connect

    Rai Dhanpat; Rao Linfeng

    2005-09-30

    Chromium, one of the problematic elements in tank sludges, is considered the most important constituent in defining the total volume of high-level radioactive waste (HLW) glass. Current sludge washing processes (e.g. caustic leaching, 3 M NaOH) are not effective in removing Cr. Such inefficient removal would result in the production of an unacceptably large volume of HLW glass and thus a tremendous increase in the cost of waste disposal. This proposed research seeks to develop fundamental data for chromium (Cr) reactions that are not currently available but are essential for developing effective methodologies for removing Cr form high-level waste (HLW). Our objectives are to study (1) the dissolution of several solid phases (e.g., CrOOH, Cr2O3(c), Cr(OH)3, and Fe and Cr, binary hydroxides, identified to be important from sludge leaching studies) in highly alkaline solutions and in the presence of other electrolytes (e.g., carbonate, phosphate, sulfate, nitrite), and (2) the effect of the nature of Cr solid phases and aqueous species on their redox reactivity with a variety of potential oxidants (H2O2, persulfate, hypochlorite, etc.). This information will provide critical support for developing enhanced pretreatment strategies for removing Cr from HLW and will achieve a major cost reduction in HLW disposal.

  2. High Wear Resistance of White Cast Iron Treated by Novel Process: Principle and Mechanism

    NASA Astrophysics Data System (ADS)

    Jia, Xiaoshuai; Zuo, Xunwei; Liu, Yu; Chen, Nailu; Rong, Yonghua

    2015-12-01

    Based on microstructure desired, a novel process is proposed to treat Fe-2.4C-12.0Cr (mass pct) white cast iron balls, that is, destabilizing heat treatment following multicycle quenching and sub-critical treatment (De-MQ-Sct) process, and such a complex process is simply performed by alternate water quenching and air cooling. For comparison, the white cast iron balls also were treated by conventional normalization (NOR) process and Oil-quenching process, respectively. The partitioning of carbon from martensite to retained austenite during De-MQ-Sct process promotes the interaction between carbide precipitation and martensitic transformation, while this interaction is a unique effect only produced by multicycle quenching linking destabilizing and sub-critical treatments, which leads to more and finer secondary carbides and more carbon-enriched austenite in De-MQ-Sct sample than those in NOR or Oil-quenching sample. The average hardness of 60 HRC and impact toughness of 12.6 J/cm2 are obtained in De-MQ-Sct white cast iron balls, which are much higher than those in NOR and Oil-quenching ones. The wear behaviours measured by pin-on-disk wear tests indicate that the weight loss of De-MQ-Sct sample is only about one third of the NOR sample and one half of the Oil-quenching sample. Microstructural characterization reveals that high wear resistance related to hardness and toughness of the De-MQ-Sct balls are mainly attributed to the considerable fine secondary carbides and stable carbon-enriched retained austenite.

  3. Development of analytical procedures for determination of total chromium by quadrupole ICP-MS and high-resolution ICP-MS, and hexavalent chromium by HPLC-ICP-MS, in different materials used in the automotive industry.

    PubMed

    Séby, F; Gagean, M; Garraud, H; Castetbon, A; Donard, O F X

    2003-10-01

    A European directive was recently adopted limiting the use of hazardous substances such as Pb, Hg, Cd, and Cr(VI) in vehicle manufacturing. From July 2003 a maximum of 2 g Cr(VI) will be authorised per vehicle in corrosion-preventing coatings of key components. As no standardised procedures are available to check if produced vehicles are in agreement with this directive, the objective of this work was to develop analytical procedures for total chromium and Cr(VI) determination in these materials. The first step of this study was to optimise digestion procedures for total chromium determination in plastic and metallic materials by inductively coupled plasma mass spectrometry (ICP-MS). High resolution (HR) ICP-MS was used to examine the influence of polyatomic interferences on the detection of the (52)Cr(+) and (53)Cr(+) isotopes. If there was strong interference with m/ z 52 for plastic materials, it was possible to use quadrupole ICP-MS for m/ z 53 if digestions were performed with HNO(3)+H(2)O(2). This mixture was also necessary for digestion of chromium from metallic materials. Extraction procedures in alkaline medium (NH(4)(+)/NH(3) buffer solution at pH 8.9) assisted by sonication were developed for determining Cr(VI) in four different corrosion-preventing coatings by HPLC-ICP-MS. After optimisation and validation with the only solid reference material certified for its Cr(VI) content (BCR 545; welding dusts), the efficiency of this extraction procedure for screw coatings was compared with that described in the EN ISO 3613 standard generally used in routine laboratories. For coatings comprising zinc and aluminium passivated in depth with chromium oxides the extraction procedure developed herein enabled determination of higher Cr(VI) concentrations. This was also observed for the screw covered with a chromium passivant layer on zinc-nickel. For coating comprising a chromium passivant layer on alkaline zinc the standardized extraction procedure was more efficient

  4. Metallographic characterization of hypoeutectic martensitic white cast irons: Fe-C-Cr system

    SciTech Connect

    Pero-Sanz, J.A.; Plaza, D.; Verdeja, J.I.; Asensio, J.

    1999-07-01

    High wear resistance and low cost are among the most appreciated properties for the non-alloyed white cast irons. Their toughness levels, however, are poor. An attempt to optimize the compromise between abrasive wear resistance and impact toughness could be reached through the use of low-alloy Ni-Hard cast irons satisfying the majority of mining applications in mineral crushing, classification, and transportation. The present work, based on microstructural considerations, points out some of the limitations in the use of Ni-Hard martensitic cast irons, in contrast to the advantages brought about by the use of white cast irons of non-ledeburitic matrix with high chromium content with respect to the wear resistance and toughness level.

  5. Microstructure evolution of eutectic Al-Cu strips by high-speed twin-roll strip casting process

    NASA Astrophysics Data System (ADS)

    Sahoo, Seshadev; Ghosh, Sudipto

    2015-10-01

    In the present investigation, microstructural evolutions of functionally graded eutectic Al-Cu strips prepared by high-speed twin-roll strip caster at different casting speeds and liquid melt superheats were studied. The as-cast sample was subjected to scanning electron microscope to study the evolution of microstructure of the strip at different casting speeds and liquid melt superheats. At different casting speeds, non-equilibrium eutectic structure observed on the Al-Cu eutectic strip consists of lamellar as well as wavy structure with a distinct boundary. The lamellar microstructure consists of alternating layers of well-bonded α-Al phase and θ-Al2Cu phase. The globular flowery structure within the eutectic matrix was observed on the strip at different liquid melt superheats. The microhardness of the as-cast strip was studied by Vickers hardness tester, and it was found that hardness value increases with increasing casting speed and decreases with increasing liquid melt superheat.

  6. Development of Cast Alumina-forming Austenitic Stainless Steel Alloys for use in High Temperature Process Environments

    SciTech Connect

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P; Pint, Bruce A; Pankiw, Roman; Voke, Don

    2015-01-01

    There is significant interest in the development of alumina-forming, creep resistant alloys for use in various industrial process environments. It is expected that these alloys can be fabricated into components for use in these environments through centrifugal casting and welding. Based on the successful earlier studies on the development of wrought versions of Alumina-Forming Austenitic (AFA) alloys, new alloy compositions have been developed for cast products. These alloys achieve good high-temperature oxidation resistance due to the formation of protective Al2O3 scales while multiple second-phase precipitation strengthening contributes to excellent creep resistance. This work will summarize the results on the development and properties of a centrifugally cast AFA alloy. This paper highlights the strength, oxidation resistance in air and water vapor containing environments, and creep properties in the as-cast condition over the temperature range of 750°C to 900°C in a centrifugally cast heat. Preliminary results for a laboratory cast AFA composition with good oxidation resistance at 1100°C are also presented.

  7. Prediction of Inhomogeneous Distribution of Microalloy Precipitates in Continuous-Cast High-Strength, Low-Alloy Steel Slab

    NASA Astrophysics Data System (ADS)

    Roy, Suparna; Patra, Sudipta; Neogy, S.; Laik, A.; Choudhary, S. K.; Chakrabarti, Debalay

    2012-06-01

    Spatial distribution in size and frequency of microalloy precipitates have been characterized in two continuous-cast high-strength, low-alloy steel slabs, one containing Nb, Ti, and V and the other containing only Ti. Microsegregation during casting resulted in an inhomogeneous distribution of Nb and Ti precipitates in as-cast slabs. A model has been proposed in this study based on the detailed characterization of cast microalloy precipitates for predicting the spatial distribution in size and volume fraction of precipitates. The present model considers different models, which have been proposed earlier. Microsegregation during solidification has been predicted from the model proposed by Clyne and Kurz. Homogenization of alloying elements during cooling of the cast slab has been predicted following the approach suggested by Kurz and Fisher. Thermo-Calc software predicted the thermodynamic stability and volume fraction of microalloy precipitates at interdendritic and dendritic regions. Finally, classical nucleation and growth theory of precipitation have been used to predict the size distribution of microalloy precipitates at the aforementioned regions. The accurate prediction and control over the precipitate size and fractions may help in avoiding the hot-cracking problem during casting and selecting the processing parameters for reheating and rolling of the slabs.

  8. Effect of Destabilization Heat Treatments on the Microstructure of High-Chromium Cast Iron: A Microscopy Examination Approach

    NASA Astrophysics Data System (ADS)

    Karantzalis, A. E.; Lekatou, A.; Diavati, E.

    2009-11-01

    A 18.22 wt.% Cr white iron has been subjected to various destabilization heat treatments. Destabilization at 800 °C caused gradual precipitation of M23C6 secondary carbide particles with time leading to a gradual increase in the bulk hardness. At 900, 1000, and 1100 °C, an initial sharp increase in bulk hardness with time occurred, reaching a plateau that was followed by a slightly decreasing trend. The combination of martensite formed, stoichiometry, and morphology of the secondary carbides present (mostly M7C3) are responsible for the obtained values of hardness. At 1100 °C, severe dissolution of the secondary carbides and consequent stabilization of the austenitic phase took place. Maximum hardness values were obtained for destabilization at 1000 °C. The correlation between bulk hardness and microstructural features was elaborated.

  9. High-capacity adsorption of dissolved hexavalent chromium using amine-functionalized magnetic corn stalk composites.

    PubMed

    Song, Wen; Gao, Baoyu; Zhang, Tengge; Xu, Xing; Huang, Xin; Yu, Huan; Yue, Qinyan

    2015-08-01

    Easily separable amine-functionalized magnetic corn stalk composites (AF-MCS) were employed for effective adsorption and reduction of toxic hexavalent chromium [Cr(VI)] to nontoxic Cr(III). The saturated magnetization of AF-MCS reached 6.2emu/g, and as a result, it could be separated from aqueous solution by a magnetic process for its superparamagnetism. The studies of various factors influencing the sorption behavior indicated that the optimum AF-MCS dosage for Cr(VI) adsorption was 1g/L, and the maximum adsorption capacity was observed at pH 3.0. The chromium adsorption perfectly fitted the Langmuir isotherm model and pseudo second order kinetic model. Furthermore, characterization of AF-MCS was investigated by means of XRD, SEM, TEM, FT-IR, BET, VSM and XPS analysis to discuss the uptake mechanism. Basically, these results demonstrated that AF-MCS prepared in this work has shown its merit in effective removal of Cr(VI) and rapid separation from effluents simultaneously. PMID:25690680

  10. Myoneural necrosis following high-frequency electrical stimulation of the cast-immobilized rabbit hindlimb

    NASA Technical Reports Server (NTRS)

    Friden, J.; Lieber, R. L.; Myers, R. R.; Powell, H. C.; Hargens, A. R.

    1989-01-01

    The morphological and physiological effects of 4 weeks of high-frequency electrical stimulation (1 h/day, 5 days/week) on cast-immobilized rabbit hindlimbs were investigated in the tibialis anterior muscle and peroneal nerve. In 2 out of 6 animals, high-frequency stimulation with immobilization caused muscle fiber death, internalization of muscle fiber nuclei, connective tissue proliferation, inflammatory response, altered fiber size distribution and variable staining intensities. The fast-twitch fibers were predominantly affected. Two of six peripheral nerves subjected to immobilization and stimulation showed severe damage. Tetanic forces were significantly reduced in the affected muscles. Therefore, the immobilization and high-frequency stimulation may be detrimental to myoneural structure and function and, thus, this combination of therapies should be applied conservatively.

  11. Stabilized chromium oxide film

    DOEpatents

    Garwin, Edward L.; Nyaiesh, Ali R.

    1988-01-01

    Stabilized air-oxidized chromium films deposited on high-power klystron ceramic windows and sleeves having a thickness between 20 and 150.ANG. are useful in lowering secondary electron emission yield and in avoiding multipactoring and window failure due to overheating. The ceramic substrate for the film is chosen from alumina, sapphire or beryllium oxide.

  12. Stabilized chromium oxide film

    DOEpatents

    Nyaiesh, A.R.; Garwin, E.L.

    1986-08-04

    Stabilized air-oxidized chromium films deposited on high-power klystron ceramic windows and sleeves having a thickness between 20 and 150A are useful in lowering secondary electron emission yield and in avoiding multipactoring and window failure due to overheating. The ceramic substrate for the film is chosen from alumina, sapphire or beryllium oxide.

  13. Influence of pH on the survival of Dictyosphaerium chlorelloides populations living in aquatic environments highly contaminated with chromium.

    PubMed

    Pereira, María; Bartolomé, M Carmen; Sánchez-Fortún, Sebastián

    2013-12-01

    The accommodation of photosynthetic organisms to adverse conditions, such as pH changes in the aquatic environment, and their response to aquatic pollutants is essential to develop future biosensors. The present study reports the ability of both Cr(VI)-sensitive and tolerant Dyctiosphaerium chlorelloides strains to live in aqueous solutions highly contaminated with hexavalent chromium under varying ranges of pH, by the determination of chromium toxic effects on these strains. Studies of cell growth, photosynthetic quantum yield and gross photosynthesis rate show that both D. chlorelloides strains are able to survive in alkaline and moderately acidified (pH 4.25) aquatic environments. Below this pH value cell populations from both strains exposed for short periods of time to Cr(VI) showed alterations in the three parameters studied. There were no significant differences comparing the response of both strains at pH change in the culture medium. However, Cr(VI)-tolerant strain exhibits a better fit to maintain cell growth than Cr(VI)-sensitive strain when both were subjected to pH 4.25 in the culture medium. The absence of significant differences in photosynthetic activity results for both strains suggests that the lower sensitivity exhibited by Cr(VI)-tolerant strain would be due to cellular morphological changes rather than changes in cellular activity. PMID:24125866

  14. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan; Schaeffer, Jon Conrad; Lee, Ching-Pang; Abuaf, Nesim; Hasz, Wayne Charles

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  15. High temperature performance of nickel aluminide castings for furnace fixtures and components

    SciTech Connect

    Orth, J.E.; Sikka, V.K.

    1996-10-01

    Materials are often the key to technological advancement. To remain competitive and create new markets, modern heat treating industries must utilize these technological advances to increase production and process efficiencies. These challenges are frequently met by increasing process temperatures and minimizing down time for maintenance and unscheduled repairs. This requirement has frequently been a challenge in the past since an increase in the process temperature typically results in a decrease in the life of the furnace fixtures and components. Nickel aluminide intermetallic alloys, based on the Ni{sub 3}Al composition and structure, are a new class of materials for use in the heat treating industries. These alloys provide excellent strength at elevated temperatures combined with very good resistance to carburization (in reducing and oxidizing environments) and high temperature oxidation. The mechanical and physical properties of cast nickel aluminide alloys are presented and compared to other commercially available cast and wrought heat resistant alloys. The advances in the development of these alloys are also discussed.

  16. Microstructure and Properties of Cast B-Bearing High Speed Steel

    NASA Astrophysics Data System (ADS)

    Fu, Hanguang; Ma, Shengqiang; Hou, Jianqiang; Lei, Yongping; Xing, Jiandong

    2013-04-01

    Microstructure, mechanical properties, and wear resistance of B-bearing high-speed steel (HSS) roll material containing 0.90-1.00% C, 1.3-1.5% B, 0.8-1.5% W, 0.8-1.5% Mo, 4.6-5.0% Cr, 1.0-1.2% V, and 0.15-0.20% Ti were studied by means of the optical microscopy (OM), the scanning electron microscopy (SEM), x-ray diffraction (XRD), hardness, impact toughness, and pin-on-disk abrasion tests. The results showed that as-cast structure of B-bearing HSS consisted of α-Fe-, M23(B,C)6-, M3(B0.7C0.3)-, and M2(B,C)-type borocarbides, a small quantity of retained austenite, and a small amount of TiC. The hardness and impact toughness values of as-cast B-bearing HSS reached 65-67 HRC and 80-85 kJ/cm2, respectively. There were many M23(B,C)6-precipitated phases in the matrix after tempering, and then, with increasing temperature, the amount of precipitated phases increased considerably. Hardness of B-bearing HSS gradually decreased with the increasing tempering temperature, and the change of tempering temperature had no obvious effect on impact toughness. B-bearing HSS tempered at 500 °C has excellent wear resistance, which can be attributed to the effect of boron.

  17. Effects of Pore Distributions on Ductility of Thin-Walled High Pressure Die-Cast Magnesium

    SciTech Connect

    Choi, Kyoo Sil; Li, Dongsheng; Sun, Xin; Li, Mei; Allison, John

    2013-06-01

    In this paper, a microstructure-based three-dimensional (3D) finite element modeling method is adopted to investigate the effects of porosity in thin-walled high pressure die-cast (HPDC) Magnesium alloys on their ductility. For this purpose, the cross-sections of AM60 casting samples are first examined using optical microscope and X-ray tomography to obtain the general information on the pore distribution features. The experimentally observed pore distribution features are then used to generate a series of synthetic microstructure-based 3D finite element models with different pore volume fractions and pore distribution features. Shear and ductile damage models are adopted in the finite element analyses to induce the fracture by element removal, leading to the prediction of ductility. The results in this study show that the ductility monotonically decreases as the pore volume fraction increases and that the effect of ‘skin region’ on the ductility is noticeable under the condition of same local pore volume fraction in the center region of the sample and its existence can be beneficial for the improvement of ductility. The further synthetic microstructure-based 3D finite element analyses are planned to investigate the effects of pore size and pore size distribution.

  18. Method for fabricating ceramic filaments and high density tape casting method

    NASA Technical Reports Server (NTRS)

    Collins, Jr., Earl R. (Inventor)

    1990-01-01

    An apparatus and method is disclosed for fabricating mats of ceramic material comprising preparing a slurry of ceramic particles in a binder/solvent, charging the slurry into a vessel, forcing the slurry from the vessel into spinneret nozzles, discharging the slurry from the nozzles into the path of airjets to enhance the sinuous character of the slurry exudate and to dry it, collecting the filaments on a moving belt so that the filaments overlap each other thereby forming a mat, curing the binder therein, compressing and sintering the mat to form a sintered mat, and crushing the sintered mat to produce filament shaped fragments. A process is also disclosed for producing a tape of densely packed, bonded ceramic particles comprising forming a slurry of ceramic particles and a binder/solvent, applying the slurry to a rotating internal molding surface, applying a large centrifugal force to the slurry to compress it and force excess binder/solvent from the particles, evaporating solvent and curing the binder thereby forming layers of bonded ceramic particles and cured binder, and separating the binder layer from the layer of particles. Multilayers of ceramic particles are cast in an analogous manner on top of previously formed layers. When all of the desired layers have been cast the tape is fired to produce a sintered tape. For example, a three-layer tape is produced having outer layers of highly compressed filament shaped fragments of strontium doped lanthanum (LSM) particles and a center layer of yttria stabilized zicronia (YSZ) particles.

  19. Nanosized substructure of heat-treated high-strength cast iron

    NASA Astrophysics Data System (ADS)

    Chizhik, S. A.; Kuznetsova, T. A.; Khudolei, A. L.; Komarov, A. I.; Komarova, V. I.; Vasilenko, M. S.

    2013-09-01

    This paper presents the results of investigating the microstructure of high-strength VChTG cast iron by the methods of scanning electron and atomic-force microscopy and x-ray phase analysis. A nanosized substructure of ferrite, perlite, and graphite phases of the cast iron has been revealed. An ordered sandwich multilevel structure of ferrite in the initial VChTG in the form of steps of width 400-600 nm and height about 100 nm consisting of bands of width 30 nm and interband height 3-10 nm has been established. It has been shown that the width of cementite lamellae in perlite varies from 200 to 400 nm, and the lamellae themselves consist, in turn, of sublamellae of width 30 nm. Graphite inclusions consist of layered crystallites of diameter 5-200 nm with a thickness of individual layers of 0.7-1.4 nm. Upon heat treatment the size of bainite subgrains is 100-300 nm. It has been shown that there is s relation between the size of the shift of subgrains for heat-treated VChTG revealed by atomic-force microscopy and microdistortions of the α-phase lattice determined by x-ray analysis.

  20. The application and field experience of high strength 12% Cr centrifugally cast pipe for gas gathering system

    SciTech Connect

    Yoshitake, A.; Teraoka, M.; Torigoe, T.; Amako, S.

    1995-10-01

    Centrifugal cast method is one of the processes to provide high quality seamless pipe. The advantages of the process are (1) heavy wall pipe can be manufactured (2) relatively flexible in material selection for manufacturing pipe. For sweet corrosion environment caused by CO{sub 2} where carbon steels can not be used, centrifugally cast 12% Cr martensitic stainless steel pipes and fittings have been developed. One of the key factors of this material applied to pipeline is the weldability, especially high hardness of the welds or its heat affected zone which causes for brittle rupture as well as stress corrosion cracking of the pipeline. Cast 12% Cr pipe which has high strength with low hardness even at the weld joint has been developed. Besides of the development of straight pipe, several types of fittings have been developed. These pipes and fittings have been used for natural gas gathering lines and booster compression lines in sweet corrosion service.

  1. High-performance epoxy casting resins for SMD-LED packaging

    NASA Astrophysics Data System (ADS)

    Bogner, Georg; Debray, Alexandra; Hoehn, Klaus

    2000-04-01

    In order to come up with high volume SMD-LED production encompassing 1.9 billion devices for current fiscal year we did basic exploratory work to establish structure-processing- property relations for robust epoxy casting resin packages with identical ppm level of one. Bisphenol A-based epoxy casting resins (DGEBA) with acidic ester modified Hexahydrophthalic anhydride (HHPA) hardeners using strictly controlled high-grade raw materials were formulated and thermally transferred to highly transparent polyester networks. For 1 mm thick samples transparency in the 400 to 800 nm region is above 90%. Thermal aging tests for 6 weeks at 120 degrees Celsius reveal only slight discoloration with a color distance of 2. To avoid significant light losses within the LED operating life of 100,000 hrs stress on mechanically sensitive light-emitting chips was reduced by matching glass transition temperature Tg and E-modulus to 115 degrees Celsius and 2,800 MPa, respectively. Total chloride content below 1,000 ppm imply low corrosion potential. Further, resin composition, epoxy-hardener mixing ratio as well as curing profile were adapted to materialize fast curing for demand quantities while introducing effective low stress moieties in the final structure. Low internal stress, superior thermal shock and crack resistance were derived from supreme fracture toughness: KIC and GIC values were 1.350 MPam1/2 and 560 J/m2. With favorable water absorption behavior LED-packages withstand all soldering processes including TTW (through the wave) soldering. Thus, SMD-LEDs fulfill electronic industry standard JEDEC LEVEL 2.

  2. High-Cycle Fatigue Resistance of Si-Mo Ductile Cast Iron as Affected by Temperature and Strain Rate

    NASA Astrophysics Data System (ADS)

    Matteis, Paolo; Scavino, Giorgio; Castello, Alessandro; Firrao, Donato

    2015-09-01

    Silicon-molybdenum ductile cast irons are used to fabricate exhaust manifolds of internal combustion engines of large series cars, where the maximum pointwise temperature at full engine load may be higher than 973 K (700 °C). In this application, high-temperature oxidation and thermo-mechanical fatigue (the latter being caused by the engine start and stop and by the variation of its power output) have been the subject of several studies and are well known, whereas little attention has been devoted to the high-cycle fatigue, arising from the engine vibration. Therefore, the mechanical behavior of Si-Mo cast iron is studied here by means of stress-life fatigue tests up to 10 million cycles, at temperatures gradually increasing up to 973 K (700 °C). The mechanical characterization is completed by tensile and compressive tests and ensuing fractographic examinations; the mechanical test results are correlated with the cast iron microstructure and heat treatment.

  3. 3D CFD Simulation of Horizontal Spin Casting of High Speed Steel Roll

    NASA Astrophysics Data System (ADS)

    Redkin, Konstantin; Balakin, Boris; Hrizo, Christopher; Vipperman, Jeffrey; Garcia, Isaac; University Of Pittsburgh Team; Whemco Collaboration; University Of Bergen Collaboration

    2013-11-01

    The present paper reports some preliminary results on the multiphase modeling of the melt behavior in the horizontal spinning chamber. Three-dimensional (3D) computational fluid dynamics (CFD) model of the high speed steel (HSS) melt was developed in a novel way on the base of volume-of-fluid technique. Preliminary 3D CFD of the horizontal centrifugal casting process showed that local turbulences can take place depending on the geometrical features of the ``feeding'' arm (inlet), its position relative to the chamber, pouring rates and temperatures. The distribution of the melt inside the mold is directly related to the melt properties (viscosity and diffusivity), which depend on the temperature and alloy composition. The predicted liquid properties, used in the modeling, are based on actual chemical composition analysis performed on different heats. Acknowledgement of WHEMCO and United Rolls Inc. for supporting the program. Special appreciation for Kevin Marsden.

  4. In-Situ Observation of Horizontal Centrifugal Casting using a High-Speed Camera

    NASA Astrophysics Data System (ADS)

    Esaka, Hisao; Kawai, Kohsuke; Kaneko, Hiroshi; Shinozuka, Kei

    2012-07-01

    In order to understand the solidification process of horizontal centrifugal casting, experimental equipment for in-situ observation using transparent organic substance has been constructed. Succinonitrile-1 mass% water alloy was filled in the round glass cell and the glass cell was completely sealed. To observe the movement of equiaxed grains more clearly and to understand the effect of movement of free surface, a high-speed camera has been installed on the equipment. The most advantageous point of this equipment is that the camera rotates with mold, so that one can observe the same location of the glass cell. Because the recording rate could be increased up to 250 frames per second, the quality of movie was dramatically modified and this made easier and more precise to pursue the certain equiaxed grain. The amplitude of oscillation of equiaxed grain ( = At) decreased as the solidification proceeded.

  5. Predictive model of rat reproductive toxicity from ToxCast high throughput screening.

    PubMed

    Martin, Matthew T; Knudsen, Thomas B; Reif, David M; Houck, Keith A; Judson, Richard S; Kavlock, Robert J; Dix, David J

    2011-08-01

    The U.S. Environmental Protection Agency's ToxCast research program uses high throughput screening (HTS) for profiling bioactivity and predicting the toxicity of large numbers of chemicals. ToxCast Phase I tested 309 well-characterized chemicals in more than 500 assays for a wide range of molecular targets and cellular responses. Of the 309 environmental chemicals in Phase I, 256 were linked to high-quality rat multigeneration reproductive toxicity studies in the relational Toxicity Reference Database. Reproductive toxicants were defined here as having achieved a reproductive lowest-observed-adverse-effect level of less than 500 mg kg(-1) day(-1). Eight-six chemicals were identified as reproductive toxicants in the rat, and 68 of those had sufficient in vitro bioactivity to model. Each assay was assessed for univariate association with the identified reproductive toxicants. Significantly associated assays were linked to gene sets and used for the subsequent predictive modeling. Using linear discriminant analysis and fivefold cross-validation, a robust and stable predictive model was produced capable of identifying rodent reproductive toxicants with 77% ± 2% and 74% ± 5% (mean ± SEM) training and test cross-validation balanced accuracies, respectively. With a 21-chemical external validation set, the model was 76% accurate, further indicating the model's potential for prioritizing the many thousands of environmental chemicals with little to no hazard information. The biological features of the model include steroidal and nonsteroidal nuclear receptors, cytochrome P450 enzyme inhibition, G protein-coupled receptors, and cell signaling pathway readouts-mechanistic information suggesting additional targeted, integrated testing strategies and potential applications of in vitro HTS to risk assessment. PMID:21565999

  6. The influence of high thermal gradient casting, hot isostatic pressing and alternate heat treatment on the structure and properties of a single crystal nickel base superalloy

    NASA Technical Reports Server (NTRS)

    Fritzemeier, L. G.

    1988-01-01

    A development program has been conducted to improve the cyclic properties of the PWA 1480 single-crystal superalloy by reducing or entirely eliminating casting porosity at fatigue-initiation sites, through the use of improved casting process parameters and HIPing; potential mechanical property improvements in a high-pressure hydrogen environment were also sought in alternatives to the standard coating and heat-treatment cycle. High thermal gradient casting was found to yield a reduction in overall casting porosity density and pore sizes. The most dramatic mechanical property improvement resulted from HIPing.

  7. Near-anode focusing phenomenon caused by the high anolyte concentration in the electrokinetic remediation of chromium(VI)-contaminated soil.

    PubMed

    Li, Dong; Xiong, Zhen; Nie, Yang; Niu, Yuan-Yuan; Wang, Li; Liu, Yuan-Yuan

    2012-08-30

    The effects of the concentration and the low pH value of anolyte on the electrokinetic remediation (EKR) of chromium-contaminated soil were investigated using chromium-spiked kaolin-gypsum soil. Results of visual observation and X-ray fluorescence analysis show that high anolyte concentrations could cause an ion-induced potential gradient well trapping effect on the soil near the anode, and consequently cause a focusing phenomenon (FP) without chemical precipitation. This FP significantly prolonged the remediation duration and reduced chromium removal. The low pH value of soil aggravated the FP, resulting in a quasi-dead zone near the anode caused by the reduction in soil resistance, rather than the adsorption of chromium (VI) ions. The high anolyte concentration also resulted in high energy consumption. The FP and low pH value collectively decreased the energy efficiency by more than 96%. This kind of FP can be predicted via the online monitoring of the potential gradient profiles of the soil between the electrodes in the EKR. PMID:22738769

  8. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  9. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  10. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  11. Application of high performance liquid chromatography with inductively coupled plasma mass spectrometry (HPLC-ICP-MS) for determination of chromium compounds in the air at the workplace.

    PubMed

    Stanislawska, Magdalena; Janasik, Beata; Wasowicz, Wojciech

    2013-12-15

    The toxicity and bioavailability of chromium species are highly dependable on the form or species, therefore determination of total chromium is insufficient for a complete toxicological evaluation and risk assessment. An analytical method for determination of soluble and insoluble Cr (III) and Cr (VI) compounds in welding fume at workplace air has been developed. The total chromium (Cr) was determined by using quadruple inductively coupled plasma mass spectrometry (ICP-MS) equipped with a dynamic reaction cell (DRC(®)). Soluble trivalent and hexavalent chromium compounds were determined by high performance liquid chromatography with inductively coupled plasma mass spectrometry (HPLC-ICP-MS). A high-speed, reversed-phase CR C8 column (PerkinElmer, Inc., Shelton, CT, USA) was used for the speciation of soluble Cr (III) and soluble Cr (VI). The separation was accomplished by interaction of the chromium species with the different components of the mobile phase. Cr (III) formed a complex with EDTA, i.e. retained on the column, while Cr (VI) existed in the solutions as dichromate. Alkaline extraction (2% KOH and 3% Na2CO3) and anion exchange column (PRP-X100, PEEK, Hamilton) were used for the separation of the total Cr (VI). The results of the determination of Cr (VI) were confirmed by the analysis of the certified reference material BCR CRM 545 (Cr (VI) in welding dust). The results obtained for the certified material (40.2±0.6 g kg(-1)) and the values recorded in the examined samples (40.7±0.6 g kg(-1)) were highly consistent. This analytical method was applied for the determination of chromium in the samples in the workplace air collected onto glass (Whatman, Ø 37 mm) and membrane filters (Sartorius, 0.8 μm, Ø 37 mm). High performance liquid chromatography with inductively coupled plasma mass spectrometry is a remarkably powerful and versatile technique for determination of chromium species in welding fume at workplace air. PMID:24209303

  12. [Effects of mold preheating temperatures and the time of melt casting on the structure of cast denture frameworks].

    PubMed

    Biffar, R; Balz, U

    1989-11-01

    At casting temperatures of 1330 degrees to 1530 degrees C and preheating temperatures of 900 degrees to 1100 degrees C, 28 cast denture frameworks were manufactured using the cobalt chromium alloy Biosil f (Degussa). The inner defects were detected by X-ray defectoscopy and the grain numbers of clasp, connector and basis elements determined by metallography. The best results for compact castings were observed at a temperature range of 1410 degrees to 1480 degrees C. Casting previous to the melting of the last alloy cube results in a structure of clasps and connectors with 100-200 grains/mm2 and a high amount of defects; exceeding the liquidus temperature of 1380 degrees C produces grain numbers of 20-30/mm2, while a casting temperature of 1530 degrees C results in 3-5/mm2. Overheating of the melt, also in connection with low preheating temperatures, is probably a cause for the premature loss of clasp retention and fracture of many denture frameworks. PMID:2700705

  13. Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

    2015-08-01

    The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

  14. High-throughput models for exposure-based chemical prioritization in the ExpoCast project.

    PubMed

    Wambaugh, John F; Setzer, R Woodrow; Reif, David M; Gangwal, Sumit; Mitchell-Blackwood, Jade; Arnot, Jon A; Joliet, Olivier; Frame, Alicia; Rabinowitz, James; Knudsen, Thomas B; Judson, Richard S; Egeghy, Peter; Vallero, Daniel; Cohen Hubal, Elaine A

    2013-08-01

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research program to prioritize chemical inventories for potential hazard. Similar capabilities for estimating exposure potential would support rapid risk-based prioritization for chemicals with limited information; here, we propose a framework for high-throughput exposure assessment. To demonstrate application, an analysis was conducted that predicts human exposure potential for chemicals and estimates uncertainty in these predictions by comparison to biomonitoring data. We evaluated 1936 chemicals using far-field mass balance human exposure models (USEtox and RAIDAR) and an indicator for indoor and/or consumer use. These predictions were compared to exposures inferred by Bayesian analysis from urine concentrations for 82 chemicals reported in the National Health and Nutrition Examination Survey (NHANES). Joint regression on all factors provided a calibrated consensus prediction, the variance of which serves as an empirical determination of uncertainty for prioritization on absolute exposure potential. Information on use was found to be most predictive; generally, chemicals above the limit of detection in NHANES had consumer/indoor use. Coupled with hazard HTS, exposure HTS can place risk earlier in decision processes. High-priority chemicals become targets for further data collection. PMID:23758710

  15. An Investigation into the Accuracy of Two Currently Available Dental Impression Materials in the Construction of Cobalt-Chromium Frameworks for Removable Partial Dentures.

    PubMed

    Dubal, Rajesh Kumar; Friel, Tim; Taylor, Philip D

    2015-03-01

    This study investigated the suitability of irreversible hydrocolloid as an impression material for cobalt-chromium framework construction. Scans of casts derived from (1) alginate and (2) addition-cured polyvinylsiloxane impressions were superposed on to a control. The differences within and between groups were compared at fixed landmarks. The investigation revealed a high degree of scan coincidence within and between groups. However, certain features, such as undercuts, resulted in a lower degree of scan coincidence. Irreversible hydrocolloid appears to be a viable alternative to addition-cured polyvinyl-siloxane as an impression material for cobalt-chromium framework construction. PMID:26415334

  16. High coercivity microcrystalline Nd-rich Nd-Fe-Co-Al-B bulk magnets prepared by direct copper mold casting

    NASA Astrophysics Data System (ADS)

    Zhao, L. Z.; Hong, Y.; Fang, X. G.; Qiu, Z. G.; Zhong, X. C.; Gao, X. S.; Liu, Z. W.

    2016-06-01

    High coercivity Nd25Fe40Co20Al15-xBx (x=7-15) hard magnets were prepared by a simple process of injection casting. Different from many previous investigations on nanocomposite compositions, the magnets in this work contain hard magnetic Nd2(FeCoAl)14B, Nd-rich, and Nd1+ε(FeCo)4B4 phases. The magnetic properties, phase evolution, and microstructure of the as-cast and annealed magnets were investigated. As the boron content increased from 7 to 11 at%, the intrinsic coercivity Hcj of the as-cast magnet increased from 816 to 1140 kA/m. The magnets annealed at 750 °C have shown more regular and smaller grains than the as-cast alloys, especially for the x=11 alloy. The high intrinsic coercivities for the annealed alloys with x=8~11 result from the presence of small-sized grains in the microstructure. The highest Hcj of 1427 kA/m was obtained for the heat treated alloy with x=10. This work provides an alternative approach for preparing fully dense Nd-rich bulk hard magnets with relatively good properties.

  17. An Application of Trapped-Air Analysis to Large Complex High-Pressure Magnesium Casting

    SciTech Connect

    Prindiville, J; Lee, S; Gokhale, A

    2004-07-08

    The usual method for simulating die-castings consists of a solidification analysis of the casting process - a computer calculation of heat transfer between the casting and the die components. The use of cyclic simulations, coupled with the geometric accuracy of the finite element method, has advanced this procedure to the point where it is routinely used for reliable prediction of shrinkage defects in die-castings. Filling analysis is also routinely used to get a glimpse of cavity filling and ensures that overflows are at their most effective location. When coupled with heat transfer, a filling analysis is also very effective in demonstrating the effects of heat loss in the fluid and how it consequentially can negatively affect filling.

  18. ToxCast: Using high throughput screening to identify profiles of biological activity

    EPA Science Inventory

    ToxCast, the United States Environmental Protection Agency’s chemical prioritization research program, is developing methods for utilizing computational chemistry and bioactivity profiling to predict potential for toxicity and prioritize limited testing resources (www.epa.gov/toc...

  19. High-Throughput Screening in ToxCast/Tox21 (FutureToxII)

    EPA Science Inventory

    Addressing safety aspects of drugs and environmental chemicals relies extensively on animal testing. However, the quantity of chemicals needing assessment and challenges of species extrapolation require development of alternative approaches. The EPA’s ToxCast program addresses th...

  20. Mechanical Properties of Carbon Fiber-Reinforced Aluminum Manufactured by High-Pressure Die Casting

    NASA Astrophysics Data System (ADS)

    Kachold, Franziska; Singer, Robert

    2016-03-01

    Carbon fiber reinforced aluminum was produced by a specially adapted high-pressure die casting process. The MMC has a fiber volume fraction of 27%. Complete infiltration was achieved by preheating the bidirectional, PAN-based carbon fiber body with IR-emitters to temperatures of around 750 °C. The degradation of the fibers, due to attack of atmospheric oxygen at temperatures above 600 °C, was limited by heating them in argon-rich atmosphere. Additionally, the optimization of heating time and temperature prevented fiber degradation. Only the strength of the outer fibers is reduced by 40% at the most. The fibers in core of fiber body are nearly undamaged. In spite of successful manufacturing, the tensile strength of the MMC is below strength of the matrix material. Also unidirectional MMCs with a fiber volume fraction of 8% produced under the same conditions, lack of the reinforcing effect. Two main reasons for the unsatisfactory mechanical properties were identified: First, the fiber-free matrix, which covers the reinforced core, prevents effective load transfer from the matrix to the fibers. And second, the residual stresses in the fiber-free zones are as high as 100 MPa. This causes premature failure in the matrix. From this, it follows that the local reinforcement of an actual part is limited. The stress distribution caused by residual stresses and by loading needs to be known. In this way, the reinforcing phase can be placed and aligned accordingly. Otherwise delamination and premature failure might occur.

  1. Control of Crystal Morphology for Mold Flux During High-Aluminum AHSS Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    GUO, Jing; SEO, Myung-Duk; SHI, Cheng-Bin; CHO, Jung-Wook; KIM, Seon-Hyo

    2016-05-01

    In the present manuscript, the efforts to control the crystal morphology are carried out aiming at improving the lubrication of lime-alumina-based mold flux for casting advanced high-strength steel with high aluminum. Jackson α factors for crystals of melt crystallization in multi-component mold fluxes are established and reasonably evaluated by applying thermodynamic databases to understand the crystal morphology control both in lime-alumina-based and lime-silica-based mold fluxes. The results show that Jackson α factor and supercooling are the most critical factors to determine the crystal morphology in a mold flux. Crystals precipitating in mold fluxes appear with different morphologies due to their different Jackson α factors and are likely to be more faceted with higher Jackson α factor. In addition, there is a critical supercooling degree for crystal morphology dendritic transition. When the supercooling over the critical value, the crystals transform from faceted shape to dendritic ones in morphology as the kinetic roughening occurs. Typically, the critical supercooling degrees for cuspidine dendritic transition in the lime-silica-based mold fluxes are evaluated to be between 0.05 and 0.06. Finally, addition of a small amount of Li2O in the mold flux can increase the Jackson α factor and decrease the supercooling for cuspidine precipitation; thus, it is favorable to enhance a faceted cuspidine crystal.

  2. Tensile properties of cast and mechanically alloyed FeAl with high boron content

    SciTech Connect

    Kim, M.H.; Kwun, S.I.

    1996-08-01

    The FeAl with B2 structure has been considered as a potential structural material for use at elevated temperatures and severe environment. Two major problems with this polycrystalline aluminide are its brittleness through cleavage or grain boundary failure at ambient temperature and rapid strength drop at high temperatures above 750K. In order to expand the use of iron aluminide, these two problems must be overcome. Making a grain size small might be one of the effective ways as the stress distribution is more homogeneous throughout the material. Another method to increase the ductility of iron rich FeAl seems to add small amount of boron. Webb reported that the optimum B content for ambient temperature ductility enhancement was approximately 12 wppm in FeAl(40at%Al). With these points in mind, the authors have tried to modify room and high temperature mechanical properties of FeAl by mechanical alloying. The mechanical alloying is a unique process in that it is an entirely solid state process, permitting fine distribution of insoluble phases and fine grain size material. This paper compares the mechanical properties of the cast and the mechanically alloyed FeAl with B as much as 0.3wt%. The highest B content added in iron rich FeAl was reported to be 0.2wt% up to now.

  3. Control of Crystal Morphology for Mold Flux During High-Aluminum AHSS Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    GUO, Jing; SEO, Myung-Duk; SHI, Cheng-Bin; CHO, Jung-Wook; KIM, Seon-Hyo

    2016-08-01

    In the present manuscript, the efforts to control the crystal morphology are carried out aiming at improving the lubrication of lime-alumina-based mold flux for casting advanced high-strength steel with high aluminum. Jackson α factors for crystals of melt crystallization in multi-component mold fluxes are established and reasonably evaluated by applying thermodynamic databases to understand the crystal morphology control both in lime-alumina-based and lime-silica-based mold fluxes. The results show that Jackson α factor and supercooling are the most critical factors to determine the crystal morphology in a mold flux. Crystals precipitating in mold fluxes appear with different morphologies due to their different Jackson α factors and are likely to be more faceted with higher Jackson α factor. In addition, there is a critical supercooling degree for crystal morphology dendritic transition. When the supercooling over the critical value, the crystals transform from faceted shape to dendritic ones in morphology as the kinetic roughening occurs. Typically, the critical supercooling degrees for cuspidine dendritic transition in the lime-silica-based mold fluxes are evaluated to be between 0.05 and 0.06. Finally, addition of a small amount of Li2O in the mold flux can increase the Jackson α factor and decrease the supercooling for cuspidine precipitation; thus, it is favorable to enhance a faceted cuspidine crystal.

  4. TiC reinforced cast Cr steels

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Schrems, K.K.

    2006-06-01

    A new class of materials, namely TiC-reinforced cast chromium (Cr) steels, was developed for applications requiring high abrasion resistance and good fracture toughness. The research approach was to modify the carbide structure of commercial AISI 440C steel for better fracture resistance while maintaining the already high abrasion resistance. The new alloys contained 12Cr, 2.5–4.5Ti, and 1–1.5C (wt.%) and were melted in a vacuum induction furnace. Their microstructure was composed primarily of a martensitic matrix with a dispersion of TiC precipitates. Modification of TiC morphology was accomplished through changing the cooling rate during solidification. Wear rates of the TiC-reinforced Cr steels were comparable to that of AISI 440C steel, but the impact resistance was much improved.

  5. Method of reforming gasoline to raise the octane thereof utilizing low valence chromium composited with non-oxidizing high surface area support

    SciTech Connect

    Gleim, W.K.T.

    1984-05-15

    This invention relates to a method of reforming gasoline to raise the octane number thereof utilizing a novel catalyst comprising a low valence chromium metallic component composited with a non-oxidizing high surface area support. The low valence metallic component is present in divalent form or as a combination of the metallic state and the divalent form-preferably as a chloride and/or bromide. The preferred support is a high surface area coke.

  6. Bacterial reduction of chromium

    SciTech Connect

    Schmieman, E.A.; Yonge, D.R.; Johnstone, D.L.

    1997-12-31

    A mixed culture was enriched from surface soil obtained from an eastern United States site highly contaminated with chromate. Growth of the culture was inhibited by a chromium concentration of 12 mg/L. Another mixed culture was enriched from subsurface soil obtained from the Hanford reservation, at the fringe of a chromate plume. The enrichment medium was minimal salts solution augmented with acetate as the carbon source, nitrate as the terminal electron acceptor, and various levels of chromate. This mixed culture exhibited chromate tolerance, but not chromate reduction capability, when growing anaerobically on this medium. However, this culture did exhibit chromate reduction capability when growing anaerobically on TSB. Growth of this culture was not inhibited by a chromium concentration of 12 mg/L. Mixed cultures exhibited decreasing diversity with increasing levels of chromate in the enrichment medium. An in situ bioremediation strategy is suggested for chromate contaminated soil and groundwater. 16 refs., 5 figs., 1 tab.

  7. Characterization of microstructure, texture and magnetic properties in twin-roll casting high silicon non-oriented electrical steel

    SciTech Connect

    Li, Hao-Ze; Liu, Hai-Tao Liu, Zhen-Yu Lu, Hui-Hu; Song, Hong-Yu; Wang, Guo-Dong

    2014-02-15

    An Fe-6.5 wt.% Si-0.3 wt.% Al as-cast sheet was produced by twin-roll strip casting process, then treated with hot rolling, warm rolling and annealing. A detailed study of the microstructure and texture evolution at different processing stages was carried out by optical microscopy, X-ray diffraction and electron backscattered diffraction analysis. The initial as-cast strip showed strong columnar grains and pronounced < 001 >//ND texture. The hot rolled and warm rolled sheets were characterized by large amounts of shear bands distributed through the thickness together with strong < 110 >//RD texture and weak < 111 >//ND texture. After annealing, detrimental < 111 >//ND texture almost disappeared while beneficial (001)<210 >, (001)<010 >, (115)<5 − 10 1 > and (410) < 001 > recrystallization textures were formed, thus the magnetic induction of the annealed sheet was significantly improved. The recrystallization texture in the present study could be explained by preferred nucleation and grain growth mechanism. - Highlights: • A high silicon as-cast strip with columnar structure was produced. • A thin warm rolled sheet without large edge cracks was obtained. • Microstructure and texture evolution at each stage were investigated. • Beneficial (001)<210 >, (001)<010 >, (410)<001 > recrystallization textures were formed. • The magnetic induction of annealed sheet was significantly improved.

  8. Therapeutic Efficacy and Cost Effectiveness of High Cut-Off Dialyzers Compared to Conventional Dialysis in Patients with Cast Nephropathy

    PubMed Central

    Curti, Adriano; Schwarz, Albin; Trachsler, Johannes; Tomonaga, Yuki

    2016-01-01

    Background High Cut-Off (HCO) dialysis membranes efficiently reduce serum free light chain (FLC) concentrations and may improve renal recovery and survival from multiple myeloma (MM) associated renal failure with cast nephropathy. However, clinical trials comparing dialysis with HCO versus conventional filters are lacking. The aim of this study was to assess clinical outcomes and economic impact of HCO dialyzers compared to conventional hemodialysis membranes in cast nephropathy. Methods Multicenter retrospective analysis of 19 patients treated for renal failure from FLC associated cast nephropathy with standard induction chemotherapy (bortezomib/dexamethasone). We compared hemodialysis treatment with High Cut-Off (n = 12) versus conventional dialyzers (n = 7). Primary endpoint was survival; secondary endpoints were renal recovery, renal function and treatment costs. Results At 12 months, patient survival was 25% in the HCO group versus 0% in controls (p = NS). A tendency towards faster renal recovery (p = 0.066) and better renal function at 3, 6 and 12 months (p = 0.109) after diagnosis of MM was noted in the HCO group. Complete renal response rate was achieved in 10.5 and 0% of HCO and control patients, respectively, partial renal response in 15.8 and 5.3%, and minor renal response in 26.3 and 15.8%, respectively. Both patient survival and renal recovery were significantly correlated with the extent of free light chain (FLC) reduction in serum. Median treatment costs were CHF 230’000 and 223’000 (p = NS) in the HCO and control group, respectively. Conclusions Hemodialysis treatment with HCO membranes for cast nephropathy tended towards better survival as well as faster and better recovery of renal function versus conventional dialyzers. Moreover, total medical costs were comparable between groups. In the absence of results from randomized prospective trials on this topic, the use of HCO dialyzers in patients with renal failure from cast nephropathy may be

  9. Biotreatment of chromium (VI) effluents

    SciTech Connect

    Tavares, T.; Neto, P.; Martins, C.

    1995-12-31

    The presence of heavy metals in industrial wastewaters is still a serious problem for some local small and medium size industries. Particularly electroplating and tanneries produce highly concentrated chromium effluents, which are treated by traditional physico-chemical processes. Those are able to reduce the total chromium concentration from some hundreds of mg.l{sup {minus}1} to very low concentrations, but the allowable final value of 0.1 mg.l{sup {minus}1} is hardly obtained as the referred processes become too costly for those small and medium size industries. The aim of these studies is the definition of an efficient system, economically attractive and friendly to the environment, based on the ability of some microorganisms to concentrate heavy metals. This system would be used as a final treatment step to remove low concentrations of hexavalent chromium. Three different bacteria were used in batch systems to evaluate their resistance to Cr(VI) and their ability to reduce it to the trivalent form. The results were compared with those obtained with microorganisms isolated from sludge of treatment plants receiving wastewater loaded with chromium. One of those bacteria was supported on granular activated carbon and the biofilm was optimized in terms of adhesion and removal efficiency. The chromium adsorption capacity of the support was also studied as albeit it is known that adsorption is not used for heavy metals removal, granular activated carbon is an excellent immobilization support for the biofilm and certainly has some responsibility on the chromium fixation process.

  10. Numerical Simulation of Dendritic Growth of Continuously Cast High Carbon Steel

    NASA Astrophysics Data System (ADS)

    Wang, Weiling; Luo, Sen; Zhu, Miaoyong

    2015-01-01

    Considering the influence of the latent heat released during the solidification of high carbon liquid steel, a cellular automaton (CA) model coupled with the heat transfer was developed to investigate the growth of equiaxed dendrites which is controlled by the solute diffusion during the continuous casting process. Additionally, the growth of columnar dendrites and primary dendrite arm spacings were predicted and measured. The results show that the CA model is able to describe the growth behavior of equiaxed dendrites, especially at 5 K to 7 K melt undercoolings, and the approach adjusting the cooling medium temperature is reliable to keep the undercooling condition stable for equiaxed dendrites although its hysteresis is reinforced as the pre-set undercooling increases. With the increase of the melt undercooling, the growth of equiaxed dendrites becomes faster, and the thickness of dendritic arms increases slightly, however, the thickness of the diffusion layer in front of dendritic tips keeps constant. The growth of thin and tiny columnar dendrites will be confined due to the competition and absorbed by neighboring strong columnar dendrites, giving rise to the coarsening of columnar dendrites, which is observed both from the experimental observation and the numerical simulation. With the decrease of the cooling intensity, columnar dendrites get sparser, primary dendrite arm spacings increase, and secondary dendritic arms become undeveloped.

  11. Quantitative Characterization of Inclusions in Continuously Cast High-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Faraji, Masoumeh; Wilcox, David P.; Thackray, Richard; Howe, Andrew A.; Todd, Iain; Tsakiropoulos, Panos

    2015-12-01

    Existing standards for the characterization of the size, morphology, chemistry, and distribution of inclusions in steels using different techniques are briefly reviewed in this work. Strengths and shortfalls of different methods are discussed, and a combination of different criteria is used to quantitatively characterize the inclusions in a continuously cast high-carbon steel. It is shown that the main elements in the inclusions for the studied steel were Mn, S, Ti, Al, and oxygen and that alongside MnS and some Al2O3 inclusions many non-metallic inclusions appeared in complex forms, consisting of silicates, sulfides, and different types of oxides. Duplex inclusions, mainly cores of Al2O3, or SiO2 surrounded by MnS were the most common complex multiphase inclusions in this steel. An industrial approach was used to classify the inclusions into thirteen different oxide types. Based upon this approach, data are presented according to the chemistry of inclusions using diagrams featuring different quantitative parameters. Furthermore, it is shown that the number of oxides per unit area and the size of oxides, respectively, decreased and increased with increasing distance from the surface of the bloom which had solidified at the highest cooling rate.

  12. Cradle-to-Gate Impact Assessment of a High-Pressure Die-Casting Safety-Relevant Automotive Component

    NASA Astrophysics Data System (ADS)

    Cecchel, Silvia; Cornacchia, Giovanna; Panvini, Andrea

    2016-08-01

    The mass of automotive components has a direct influence on several aspects of vehicle performance, including both fuel consumption and tailpipe emissions, but the real environmental benefit has to be evaluated considering the entire life of the products with a proper life cycle assessment. In this context, the present paper analyzes the environmental burden connected to the production of a safety-relevant aluminum high-pressure die-casting component for commercial vehicles (a suspension cross-beam) considering all the phases connected to its manufacture. The focus on aluminum high-pressure die casting reflects the current trend of the industry and its high energy consumption. This work shows a new method that deeply analyzes every single step of the component's production through the implementation of a wide database of primary data collected thanks to collaborations of some automotive supplier companies. This energy analysis shows significant environmental benefits of aluminum recycling.

  13. Chromium Ions Improve Moisure Resistance of Epoxy Resins

    NASA Technical Reports Server (NTRS)

    St. Clair, A. K.; St. Clair, T. L.; Stoakley, D. M.; Singh, J. J.; Sprinkle, D. R.

    1986-01-01

    Broad spectrum of thermosetting epoxy resins used on commercial and military aircraft, primarily as composite matrices and adhesives. In new technique, chromium-ion containing epoxy with improved resistance to moisture produced where chromium ions believed to prevent absorption of water molecules by coordinating themselves to hydroxyl groups on epoxy chain. Anticipated that improved epoxy formulation useful as composite matrix resin, adhesive, or casting resin for applications on commercial and advanced aircraft. Improvement made without sacrifice in mechanical properties of polymer.

  14. [Experimental study on the remediation of chromium contaminated groundwater with PRB media].

    PubMed

    Zhu, Wen-Hui; Dong, Liang-Fei; Wang, Xing-Run; Zhai, Ya-Li

    2013-07-01

    Due to the surface reaction between zero-valent iron and Cr(VI), iron cannot be fully utilized in the Fe(0)-Permeable Reactive Barrier(PRB), and the PRB is prone to compaction and blockage. In order to resolve these problems, iron powder coated with different polymer was tested in the treatment of chromium-polluted groundwater. Experimental results demonstrated that sodium alginate (SA) was the best package materials. According to analysis with FEI and EDX, pore structures were created by cross-linking of SA with Ca2+, in which a lot of attaching points exist, and through which Cr(VI) could react with interior iron powder. SA coating cast iron (SAC) and reduced iron (SAR) were tested in the treatment of chromium-polluted groundwater individually; the results showed that the removal efficiency of Cr( VI) by SAC was double that by SAR. After optimization of technology parameters of SAC, the Cr(VI) removal process follows the pseudo first-order kinetics. Based on dynamic experiments with SAC, Cr(VI)/Fe(0) was up to 32.25 mg x g(-1) and the PRB maintained high permeability coefficient (2.38 cm x s(-1)) after complete reaction. Compared with cast iron media is feasible in the remediation of chromium contaminated groundwater. PMID:24028003

  15. Microstructure and surface properties of chromium-doped diamond-like carbon thin films fabricated by high power pulsed magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Wu, Zhongzhen; Tian, Xiubo; Gui, Gang; Gong, Chunzhi; Yang, Shiqin; Chu, Paul K.

    2013-07-01

    High power pulsed magnetron sputtering (HPPMS) has attracted much interest due to the large plasma density and high ionization rate of sputtered materials. It is expected to produce a highly ionized C flux from a graphite target but unfortunately, the ionization rate of carbon is still very small and the discharge on a solid carbon target is unstable as well. In this work, a stable discharged chromium target is used in the preparation of chromium-doped diamond-like carbon (Cr-DLC) films in HPPMS in reactive C2H2 gas, but the unstable graphite. The chromium concentration in the Cr-DLC films is limited by surface poisoning due to reactive gas. Less than 2% of Cr is incorporated into the DLC films at C2H2 flow rate of 5 sccm or higher. However, as a result of the high ionization rate of the reactive gas in HPPMS, intense ion bombardment of the substrate is realized. The films show a smooth surface and a dense structure with a large sp3 concentration. As the C2H2 flow increase, the sp3 fraction increase and the sp3 to sp2 ratio increase to 0.75 at a C2H2 flow rate of 10 sccm. Compared to the substrate, the Cr-DLC films have lower friction and exhibit excellent corrosion resistance.

  16. Reduction mechanism of high-chromium vanadium-titanium magnetite pellets by H2-CO-CO2 gas mixtures

    NASA Astrophysics Data System (ADS)

    Tang, Jue; Chu, Man-sheng; Li, Feng; Tang, Ya-ting; Liu, Zheng-gen; Xue, Xiang-xin

    2015-06-01

    The reduction of high-chromium vanadium-titanium magnetite as a typical titanomagnetite containing 0.95wt% V2O5 and 0.61wt% Cr2O3 by H2-CO-CO2 gas mixtures was investigated from 1223 to 1373 K. Both the reduction degree and reduction rate increase with increasing temperature and increasing hydrogen content. At a temperature of 1373 K, an H2/CO ratio of 5/2 by volume, and a reduction time of 40 min, the degree of reduction reaches 95%. The phase transformation during reduction is hypothesized to proceed as follows: Fe2O3 → Fe3O4 → FeO → Fe; Fe9TiO15 + Fe2Ti3O9 → Fe2.75Ti0.25O4 → FeTiO3 → TiO2; (Cr0.15V0.85)2O3 → Fe2VO4; and Cr1.3Fe0.7O3 → FeCr2O4. The reduction is controlled by the mixed internal diffusion and interfacial reaction at the initial stage; however, the interfacial reaction is dominant. As the reduction proceeds, the internal diffusion becomes the controlling step.

  17. Influence of chromium on the mechanical properties and microstructure of weld metal from a high-strength SMA electrode

    SciTech Connect

    Surian, E.; Trotti, J. ); Cassanelli, A. ); Vedia, L.A. De )

    1994-03-01

    In the present work, the influence of Cr on mechanical properties and microstructure of weld metal from a high-strength SMA electrode is analyzed by considering 12 experimental low-alloy low-hydrogen iron powder AWS E10018, E11018, E12018-M type covered electrodes. These electrodes were manufactured to obtain in the weld deposits Cr contents ranging from 0 to 1.8%, with two different Mn levels for each Cr content, maintaining the amount of other elements at a fixed value. All-weld-metal specimens and production type single V-groove welds were mechanically tested in the as-welded and stress-relieved conditions, and a metallographic study was conducted. Chromium was found to be deleterious to toughness with only a minor influence due to Mn variations. A postweld heat treatment led in all cases to a reduction of toughness. Increasing Cr content in the welds produced a higher proportion of acicular ferrite and a general refinement of the microstructure.

  18. Speciation of chromium in environmental samples by dual electromembrane extraction system followed by high performance liquid chromatography.

    PubMed

    Safari, Meysam; Nojavan, Saeed; Davarani, Saied Saeed Hosseiny; Morteza-Najarian, Amin

    2013-07-30

    This study proposes the dual electromembrane extraction followed by high performance liquid chromatography for selective separation-preconcentration of Cr(VI) and Cr(III) in different environmental samples. The method was based on the electrokinetic migration of chromium species toward the electrodes with opposite charge into the two different hollow fibers. The extractant was then complexed with ammonium pyrrolidinedithiocarbamate for HPLC analysis. The effects of analytical parameters including pH, type of organic solvent, sample volume, stirring rate, time of extraction and applied voltage were investigated. The results showed that Cr(III) and Cr(VI) could be simultaneously extracted into the two different hollow fibers. Under optimized conditions, the analytes were quantified by HPLC instrument, with acceptable linearity ranging from 20 to 500 μg L(-1) (R(2) values≥0.9979), and repeatability (RSD) ranging between 9.8% and 13.7% (n=5). Also, preconcentration factors of 21.8-33 that corresponded to recoveries ranging from 31.1% to 47.2% were achieved for Cr(III) and Cr(VI), respectively. The estimated detection limits (S/N ratio of 3:1) were less than 5.4 μg L(-1). Finally, the proposed method was successfully applied to determine Cr(III) and Cr(VI) species in some real water samples. PMID:23856230

  19. Flow measurements in a highly curved atherosclerotic coronary artery cast of man.

    PubMed

    Back, L H; Liem, T K; Kwack, E Y; Crawford, D W

    1992-05-01

    Flow visualization and wall pressure measurements were made in a polyurethane cast of a cadaver coronary artery with a significant "s" shaped reverse curvature. A sucrose solution was used to simulate the kinematic viscosity of blood, with flow rates in the physiologic range. Flow visualization demonstrated significant secondary flow patterns in the wall vicinity, which increased with increasing Reynolds number. Random dye dispersion was observed at a Reynolds number of about 400, but not at 200. Dye filament patterns in the transition between the first and second curved region were predominantly influenced by the second curved region at lower Reynolds numbers, and by the first curved region at higher Re. Local wall pressure measurements demonstrated a significant centrifugal effect with large radial pressure differences across the casting. Flow resistances for the casting were considerably greater than reference Poiseuille flow values, and increased further with pulsatile flow. PMID:1602767

  20. Distributed ray casting for high-speed volume rendering. Master's thesis

    SciTech Connect

    Brightbill, P.L.

    1992-01-01

    The volume rendering technique known as ray casting or ray tracing is notoriously slow for large volume sizes, yet provides superior images. A technique is needed to accelerate ray tracing volumes without depending on special purpose or parallel computers. The realization and improvements in distributed computing over the past two decades has motivated its use in this work. This thesis explores a technique to speedup ray casting by distributed programming. The work investigates the possibility of dividing the volume among general purpose workstations and casting rays (using Levoy's front-to-back algorithm) through each subvolume independently. The final step being the composition of all subvolume rendered images. Results indicate a 75 percent savings in rendering time by distributed processing over eight processors versus a single processor.

  1. Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

    NASA Technical Reports Server (NTRS)

    Kazaroff, John M.; Repas, George A.

    1987-01-01

    The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

  2. Predictive models of prenatal developmental toxicity from ToxCast high-throughput screening data.

    PubMed

    Sipes, Nisha S; Martin, Matthew T; Reif, David M; Kleinstreuer, Nicole C; Judson, Richard S; Singh, Amar V; Chandler, Kelly J; Dix, David J; Kavlock, Robert J; Knudsen, Thomas B

    2011-11-01

    Environmental Protection Agency's ToxCast project is profiling the in vitro bioactivity of chemicals to assess pathway-level and cell-based signatures that correlate with observed in vivo toxicity. We hypothesized that developmental toxicity in guideline animal studies captured in the ToxRefDB database would correlate with cell-based and cell-free in vitro high-throughput screening (HTS) data to reveal meaningful mechanistic relationships and provide models identifying chemicals with the potential to cause developmental toxicity. To test this hypothesis, we built statistical associations based on HTS and in vivo developmental toxicity data from ToxRefDB. Univariate associations were used to filter HTS assays based on statistical correlation with distinct in vivo endpoint. This revealed 423 total associations with distinctly different patterns for rat (301 associations) and rabbit (122 associations) across multiple HTS assay platforms. From these associations, linear discriminant analysis with cross-validation was used to build the models. Species-specific models of predicted developmental toxicity revealed strong balanced accuracy (> 70%) and unique correlations between assay targets such as transforming growth factor beta, retinoic acid receptor, and G-protein-coupled receptor signaling in the rat and inflammatory signals, such as interleukins (IL) (IL1a and IL8) and chemokines (CCL2), in the rabbit. Species-specific toxicity endpoints were associated with one another through common Gene Ontology biological processes, such as cleft palate to urogenital defects through placenta and embryonic development. This work indicates the utility of HTS assays for developing pathway-level models predictive of developmental toxicity. PMID:21873373

  3. High-Throughput Physiologically Based Toxicokinetic Models for ToxCast Chemicals

    EPA Science Inventory

    Physiologically based toxicokinetic (PBTK) models aid in predicting exposure doses needed to create tissue concentrations equivalent to those identified as bioactive by ToxCast. We have implemented four empirical and physiologically-based toxicokinetic (TK) models within a new R ...

  4. Nanomaterial (NM) bioactivity profiling by ToxCast high-throughput screening (HTS)

    EPA Science Inventory

    Rapidly increasing numbers of new NMs and their uses demand efficient tests of NM bioactivity for safety assessment. The EPA’s ToxCast program uses HTS assays to prioritize for targeted testing, identify biological pathways affected, and aid in linking NM properties and potential...

  5. Wear Properties of Thixoformed and High Pressure Die Cast Aluminium Alloys for Connecting Rod Applications in Compressors

    NASA Astrophysics Data System (ADS)

    Birol, Yücel; Birol, Feriha

    2007-04-01

    Hypereutectic aluminium casting alloys are attractive candidates for connecting rod applications in compressors. The wear properties of these alloys are largely controlled by their microstructural features which in turn are affected by the processing route. Several hypo- and hypereutectic Al-Si alloys were produced by high pressure die casting and thixoforming in the present work. The former route produced a very fine microstructure while relatively coarser, globular α-Al matrix dominated in thixoformed grades. A modified Falex Block on Ring equipment was employed to investigate the wear properties of these alloys. Wear tests were carried out under service conditions in the lubricated state at 75°C. The superior wear properties of hypereutectic alloys produced by high pressure die casting with respect to the thixoformed variety is accounted for by the very fine microstructure with a fine dispersion of primary Si particles in the former. Of the two production routes employed, thixoforming had a favorable effect on wear properties at equal Si levels.

  6. Hexavalent Chromium Workshop

    EPA Science Inventory

    EPA is developing an updated IRIS assessment of hexavalent chromium. This assessment will evaluate the potential health effects of hexavalent chromium from oral and inhalation exposures. An important component of determining the cancer causing potential of ingested hexavalent chr...

  7. Frictional and structural characterization of ion-nitrided low and high chromium steels

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1985-01-01

    Low Cr steels AISI 41410, AISI 4340, and high Cr austenitic stainless steels AISI 304, AISI 316 were ion nitrided in a dc glow discharge plasma consisting of a 75 percent H2 - 25 percent N2 mixture. Surface compound layer phases were identified, and compound layer microhardness and diffusion zone microhardness profiles were established. Distinct differences in surface compound layer hardness and diffusion zone profiles were determined between the low and high Cr alloy steels. The high Cr stainless steels after ion nitriding displayed a hard compound layer and an abrupt diffusion zone. The compound layers of the high Cr stainless steels had a columnar structure which accounts for brittleness when layers are exposed to contact stresses. The ion nitrided surfaces of high and low Cr steels displayed a low coefficient of friction with respect to the untreated surfaces when examined in a pin and disk tribotester.

  8. Root uptake and reduction of hexavalent chromium by aquatic macrophytes as assessed by high-resolution X-ray emission.

    PubMed

    Espinoza-Quiñones, Fernando R; Martin, Neiva; Stutz, Guillermo; Tirao, German; Palácio, Soraya M; Rizzutto, Márcia A; Módenes, Aparecido N; Silva, Fernando G; Szymanski, Nayara; Kroumov, Alexander D

    2009-09-01

    Aquatic macrophytes Salvinia auriculata, Pistia stratiotes and Eichhornia crassipes were chosen to investigate the Cr(VI) reduced by root-based biosorption in a chromium uptake experiment, using a high-resolution XRF technique. These plants were grown in hydroponics medium supplied with non-toxic Cr concentrations during a 27-day metal uptake experiment. The high-resolution Cr-Kbeta fluorescence spectra for dried root tissues and Cr reference material (100% Cr, Cr(2)O(3), and CrO(3)) were measured using an XRF spectrometer. For all species of aquatic plant treated with Cr(VI), the energy of the Cr-Kbeta(2,5) line was shifted around 8 eV below the same spectral line identified for the Cr(VI) reference, but it was also near to the line identified for the Cr(III) reference. Moreover, there was a lack of the strong Cr-Kbeta'' line assigned to the Cr(VI) reference material within the Cr(VI)-treated plant spectra, suggesting the reduction of Cr(VI) for other less toxic oxidation states of Cr. As all Cr-Kbeta spectra of root tissue species were compared, the peak energies and lineshape patterns of the Cr-Kbeta(2,5) line are coincident for the same aquatic plant species, when they were treated with Cr(III) and Cr(VI). Based on the experimental evidence, the Cr(VI) reduction process has happened during metal biosorption by these plants. PMID:19595427

  9. Flower-like self-assembly of gold nanoparticles for highly sensitive electrochemical detection of chromium(VI).

    PubMed

    Ouyang, Ruizhuo; Bragg, Stefanie A; Chambers, James Q; Xue, Zi-Ling

    2012-04-13

    We report here the fabrication of a flower-like self-assembly of gold nanoparticles (AuNPs) on a glassy carbon electrode (GCE) as a highly sensitive platform for ultratrace Cr(VI) detection. Two AuNP layers are used in the current approach, in which the first is electroplated on the GCE surface as anchors for binding to an overcoated thiol sol-gel film derived from 3-mercaptopropyltrimethoxysilane (MPTS). The second AuNP layer is then self-assembled on the surface of the sol-gel film, forming flower-like gold nanoelectrodes enlarging the electrode surface. When functionalized by a thiol pyridinium, the fabricated electrode displays a well-defined peak for selective Cr(VI) reduction with an unusually large, linear concentration range of 10-1200 ng L(-1) and a low detection limit of 2.9 ng L(-1). In comparison to previous approaches using MPTS and AuNPs on Au electrodes, the current work expands the use of AuNPs to the GCE. Subsequent functionalization of the secondary AuNPs by a thiol pyridinium and adsorption/preconcentration of Cr(VI) lead to the unusually large detection range and high sensitivity. The stepwise preparation of the electrode has been characterized by electrochemical impedance spectroscopy (EIS), scanning electronic microscopy (SEM), and IR. The newly designed electrode exhibits good stability, and has been successfully employed to measure chromium in a pre-treated blood sample. The method demonstrates acceptable fabrication reproducibility and accuracy. PMID:22444528

  10. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257