Science.gov

Sample records for high-sulfur coal-fired boilers

  1. Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emissions from high-sulfur coal-fired boilers

    SciTech Connect

    Not Available

    1991-11-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

  2. Demonstration of Selective Catalytic Reduction Technology to Control Nitrogen Oxide Emissions From High-Sulfur, Coal-Fired Boilers: A DOE Assessment

    SciTech Connect

    Federal Energy Technology Center

    1999-12-01

    The goal of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage. This document serves as a DOE post-project assessment of a project selected in CCT Round 2. The project is described in the report ''Demonstration of Selective Catalytic Reduction (SCR) Technology for the Control of Nitrogen Oxide (NO{sub x}) Emissions from High-Sulfur, Coal-Fired Boilers'' (Southern Company Services 1990). In June 1990, Southern Company Services (Southern) entered into a cooperative agreement to conduct the study. Southern was a cofunder and served as the host at Gulf Power Company's Plant Crist. Other participants and cofunders were EPRI (formerly the Electric Power Research Institute) and Ontario Hydro. DOE provided 40 percent of the total project cost of $23 million. The long-term operation phase of the demonstration was started in July 1993 and was completed in July 1995. This independent evaluation is based primarily on information from Southern's Final Report (Southern Company Services 1996). The SCR process consists of injecting ammonia (NH{sub 3}) into boiler flue gas and passing the 3 flue gas through a catalyst bed where the NO{sub x} and NH{sub 3} react to form nitrogen and water vapor. The objectives of the demonstration project were to investigate: Performance of a wide variety of SCR catalyst compositions, geometries, and manufacturing methods at typical U.S. high-sulfur coal-fired utility operating conditions; Catalyst resistance to poisoning by trace metal species present in U.S. coals but not present, or present at much lower concentrations, in fuels from other countries; and Effects on the balance-of-plant equipment

  3. Demonstration of SCR technology for the control of NOx emissions from high-sulfur coal-fired utility boilers

    SciTech Connect

    Hinton, W.S.; Maxwell, J.D.; Healy, E.C.; Hardman, R.R.; Baldwin, A.L.

    1997-12-31

    This paper describes the completed Innovative Clean Coal Technology project which demonstrated SCR technology for reduction of flue gas NO{sub x} emissions from a utility boiler burning US high-sulfur coal. The project was sponsored by the US Department of Energy, managed and co-funded by Southern Company Services, Inc. on behalf of the Southern Company, and also co-funded by the Electric Power Research Institute and Ontario Hydro. The project was located at Gulf Power Company`s Plant Crist Unit 5 (a 75 MW tangentially-fired boiler burning US coals that had a sulfur content ranging from 2.5--2.9%), near Pensacola, Florida. The test program was conducted for approximately two years to evaluate catalyst deactivation and other SCR operational effects. The SCR test facility had nine reactors: three 2.5 MW (5,000 scfm), and operated on low-dust flue gas. The reactors operated in parallel with commercially available SCR catalysts obtained from suppliers throughout the world. Long-term performance testing began in July 1993 and was completed in July 1995. A brief test facility description and the results of the project are presented in this paper.

  4. Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NOx) emissions from high-sulfur coal-fired boilers. Quarterly report No. 5, July--September 1991

    SciTech Connect

    Not Available

    1991-11-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

  5. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of Nitrogen Oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, third and fourth quarters 1995

    SciTech Connect

    1996-05-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese, and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor.

  6. Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Technical progress report, October 1993--December 1993

    SciTech Connect

    1995-06-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal.

  7. Innovative Clean Coal Technology (ICCT): Demonstration of selective catalytic reduction technology for the control of nitrogen oxide emissions from high-sulfur coal-fired boilers. First and second quarterly technical progress reports, [January--June 1995]. Final report

    SciTech Connect

    1995-12-31

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia (NH{sub 3}) into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor containing a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal-fired boilers, there are several technical uncertainties associated with applying SCR to US coals. These uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels. (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. (3) performance of a wide variety of SCR catalyst compositions, geometries, and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties are being explored by operating a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal. The demonstration is being performed at Gulf Power Company`s Plant Crist Unit No. 5 (75 MW nameplate capacity) near Pensacola, Florida. The project is funded by the US Department of Energy (DOE), Southern Company Services, Inc. (SCS on behalf of the entire Southern electric system), the Electric Power Research Institute (EPRI), and Ontario Hydro. SCS is the participant responsible for managing all aspects of this project.

  8. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 1. Final report

    SciTech Connect

    1996-10-01

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from U.S., Japanese and European catalyst suppliers on a high-sulfur U.S. coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO.) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO. to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe on gas-, oil-, and low-sulfur coal- fired boilers, there are several technical uncertainties associated with applying SCR to U.S. coals. These uncertainties include: 1) potential catalyst deactivation due to poisoning by trace metal species present in U.S. coals that are not present in other fuels. 2) performance of the technology and effects on the balance-of- plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}. 3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacturer under typical high-sulfur coal-fired utility operating conditions. These uncertainties were explored by operating nine small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur U.S. coal. In addition, the test facility operating experience provided a basis for an economic study investigating the implementation of SCR technology.

  9. Innovative clean coal technology (ICCT): Demonstration of selective catalytic reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers. Fourth quarterly progress report

    SciTech Connect

    1992-12-31

    The objective of this project is to demonstrate and evaluate commercially available Selective Catalytic Reduction (SCR) catalysts from US, Japanese and European catalyst suppliers on a high-sulfur US coal-fired boiler. SCR is a post-combustion nitrogen oxide (NO{sub x}) control technology that involves injecting ammonia into the flue gas generated from coal combustion in an electric utility boiler. The flue gas containing ammonia is then passed through a reactor that contains a specialized catalyst. In the presence of the catalyst, the ammonia reacts with NO{sub x} to convert it to nitrogen and water vapor. Although SCR is widely practiced in Japan and Europe, there are numerous technical uncertainties include: (1) potential catalyst deactivation due to poisoning by trace metal species present in US coals that are not present in other fuels; (2) performance of the technology and effects on the balance-of-plant equipment in the presence of high amounts of SO{sub 2} and SO{sub 3}; and (3) performance of a wide variety of SCR catalyst compositions, geometries and methods of manufacture under typical high-sulfur coal-fired utility operating conditions. These uncertainties will be explored by constructing a series of small-scale SCR reactors and simultaneously exposing different SCR catalysts to flue gas derived from the combustion of high sulfur US coal.

  10. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, C.L.; Foote, J.P.

    1995-07-04

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler are disclosed. The converted boiler includes a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones. 19 figs.

  11. Retrofitted coal-fired firetube boiler and method employed therewith

    DOEpatents

    Wagoner, Charles L.; Foote, John P.

    1995-01-01

    A coal-fired firetube boiler and a method for converting a gas-fired firetube boiler to a coal-fired firetube boiler, the converted boiler including a plurality of combustion zones within the firetube and controlled stoichiometry within the combustion zones.

  12. Upgrades and enhancements for competitive coal-fired boiler systems

    SciTech Connect

    Kitto, J.B. Jr.; Bryk, S.A.; Piepho, J.M.

    1996-12-31

    Deregulation of the electric utility industry is resulting in significant opportunities and challenges for US power generators. Existing coal-fired capacity potentially offers the lowest variable cost power production option if these units are upgraded to optimize capacity, operating cost (including fuel), efficiency, and availability while also meeting today`s stringent emissions control requirements. This paper highlights a variety of boiler system upgrades and enhancements which are being utilized to make aging coal-fired boilers low cost competitors in the 1990s.

  13. Innovative clean coal technology (ICCT): Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO sub x ) emissions from high-sulfur coal-fired boilers

    SciTech Connect

    Not Available

    1990-11-01

    This project's objective is to demonstrate the selective catalytic reduction (SCR) process that removes nitrogen oxides (NOx) from the flue gas of boilers that burn US high-sulfur coal. The SCR technology involves the catalytic reduction of NH{sub 3} which is injected into the flue gas to react with NOx contained in the flue gas to produce molecular nitrogen (N{sub 2}) and water vapor. This quarter, work was initiated on the pilot plant ductwork layout, flue gas distribution and flow control concepts and preliminary pilot plant reactor designs concepts. Conceptual designs were produced for flue gas flow distribution and control philosophy that includes a variable speed fan, dampers, full-flow venturi and reactor bypass ducting to ensure proper control and distribution among all the reactors. 23 figs., 16 tabs.

  14. SO2 ABATEMENT FOR COAL-FIRED BOILERS IN JAPAN

    EPA Science Inventory

    The report is a compilation of information on the current status of SO2 abatement technologies for coal-fired boilers in Japan, where strict ambient air quality standards for SO2 and NOx mandate the use of various air pollution control technologies. It focuses on flue gas desulfu...

  15. Controlling the Furnace Process in Coal-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Shatil', A. A.; Klepikov, N. S.; Smyshlyaev, A. A.; Kudryavtsev, A. V.

    2008-01-01

    We give an outline of methods using which the furnace process in coal-fired boilers can be controlled to expand the range of loads, reduce the extent to which the furnace is contaminated with slag and the amount of harmful substances is emitted, and when a change is made to another kind of fuel.

  16. USA B and W`s IR-CFB coal-fired boiler operating experiences

    SciTech Connect

    Kavidass, S.; Maryamchik, M.; Kanoria, M.; Price, C.S.

    1998-12-31

    This paper updates operating experience of two Babcock and Wilcox (B and W) coal-fired, internal recirculation circulating fluidized-bed (IR-CFB) boilers. The first boiler is located at Southern Illinois University (SIU) in Carbondale, Illinois and is designed for 35 MWt output for cogeneration application, utilizing high sulfur, low ash Illinois coal. The second boiler is located at Kanoria Chemicals and Industries Ltd. (KCIL) in Renukoot, India and is designed for 81 MWt output for captive power requirements, firing high ash, low sulfur coal. This boiler was supplied by Thermax B and W (TBW) Ltd., a joint venture company of B and W and Thermax in India. The CFB technology is selected for these two units based on the fuel and environmental considerations. This paper discusses the various aspects of the two IR-CFB boilers` design features, performance, and operating experience including emissions.

  17. Update of operating experience of B and W IR-CFB coal-fired boilers

    SciTech Connect

    Belin, F.; Kavidass, S.; Maryamchik, M.; Walker, D.J.; Mandal, A.K.; Price, C.E.

    1999-07-01

    This paper updates the operating experience of two Babcock and Wilcox (B and W) coal-fired, internal recirculation circulating fluidized-bed (IR-CFB) boilers. The first boiler is located at Southern Illinois University (SIU) in Carbondale, Illinois, USA, and is designed for 35 MW{sub th} output for cogeneration application, utilizing high sulfur, low ash Illinois coal. The second boiler is located at Kanoria Chemicals and Industries in Renukoot, India, and is designed for 81 MW{sub th} output for captive power requirement, firing high ash, low sulfur coal. This boiler was supplied by Thermax B and W Ltd., a joint venture company of B and W and Thermax of India. The choice of CFB technology was based on its fuel flexibility, cost effectiveness and environmental benefits for solid fuels. Based on the broad experience in designing utility and industrial boilers for operation worldwide, B and W has developed a cost effective and compact atmospheric pressure IR-CFB boiler. The B and W IR-CFB boiler design is distinctive in its use of U-beam particle separators. Worldwide, B and W offers IF-CFB boilers up to 175 MW{sub th}, both reheat and non-reheat, and is pursuing units up to 350 MW{sub th}. This paper reviews the general description of each IR-CFB boiler, design and performance aspects, as well as overall operating experiences. The boiler availabilities including maintenance aspects and emissions data will be presented.

  18. Biomass cofiring in full-sized coal-fired boilers

    SciTech Connect

    Plasynski, S.I.; Costello, R.; Hughes, E.; Tillman, D.

    1999-07-01

    Biomass cofiring represents one alternative for reducing greenhouse gas emissions of carbon dioxide from fossil sources. Realizing this opportunity, the Federal Energy Technology Center (FETC), a field site of the Department of Energy (DOE), along with the EPRI, initiated a Program around two-years ago to research the feasibility of coal-fired boilers in cofiring of biomass and other waste-derived fuels. The cooperative agreement between FETC and EPRI includes cofiring at six different electric utility sites and one steam generation site. Boilers include wall-fired, tangential, cyclone, and stokers ranging in size from 15 to 500 MWe. Biomass consisting of wood (usually) and switchgrass (in two cases) will be the fuel, and pulp and plastics may be used in some waste-derived fuels cofiring tests. This paper will focus only on the biomass cofired tests in electric utility boilers.

  19. FUEL LEAN BIOMASS REBURNING IN COAL-FIRED BOILERS

    SciTech Connect

    Jeffrey J. Sweterlitsch; Robert C. Brown

    2002-07-01

    This final technical report describes research conducted between July 1, 2000, and June 30, 2002, for the project entitled ''Fuel Lean Biomass Reburning in Coal-Fired Boilers,'' DOE Award No. DE-FG26-00NT40811. Fuel Lean Biomass Reburning is a method of staging fuel within a coal-fired utility boiler to convert nitrogen oxides (NOx) to nitrogen by creating locally fuel-rich eddies, which favor the reduction of NOx, within an overall fuel lean boiler. These eddies are created by injecting a supplemental fuel source, designated as the reburn fuel, downstream of the primary combustion zone. Chopped biomass was the reburn fuel for this project. Four parameters were explored in this research: the initial oxygen concentration ranged between 1%-6%, the amount of biomass used as the reburn fuel ranged between from 0%-23% of the total % energy input, the types of biomass used were low nitrogen switchgrass and high nitrogen alfalfa, and the types of carrier gases used to inject the biomass (nitrogen and steam). Temperature profiles and final flue gas species concentrations are presented in this report. An economic evaluation of a potential full-scale installation of a Fuel-Lean Biomass Reburn system using biomass-water slurry was also performed.

  20. COAL-FIRED UTILITY BOILERS: SOLVING ASH DEPOSITION PROBLEMS

    SciTech Connect

    Christopher J. Zygarlicke; Donald P. McCollor; Steven A. Benson; Jay R. Gunderson

    2001-04-01

    The accumulation of slagging and fouling ash deposits in utility boilers has been a source of aggravation for coal-fired boiler operators for over a century. Many new developments in analytical, modeling, and combustion testing methods in the past 20 years have made it possible to identify root causes of ash deposition. A concise and comprehensive guidelines document has been assembled for solving ash deposition as related to coal-fired utility boilers. While this report accurately captures the current state of knowledge in ash deposition, note that substantial research and development is under way to more completely understand and mitigate slagging and fouling. Thus, while comprehensive, this document carries the title ''interim,'' with the idea that future work will provide additional insight. Primary target audiences include utility operators and engineers who face plant inefficiencies and significant operational and maintenance costs that are associated with ash deposition problems. Pulverized and cyclone-fired coal boilers are addressed specifically, although many of the diagnostics and solutions apply to other boiler types. Logic diagrams, ash deposit types, and boiler symptoms of ash deposition are used to aid the user in identifying an ash deposition problem, diagnosing and verifying root causes, determining remedial measures to alleviate or eliminate the problem, and then monitoring the situation to verify that the problem has been solved. In addition to a step-by-step method for identifying and remediating ash deposition problems, this guideline document (Appendix A) provides descriptions of analytical techniques for diagnostic testing and gives extensive fundamental and practical literature references and addresses of organizations that can provide help in alleviating ash deposition problems.

  1. Corrosion probes for fireside monitoring in coal-fired boilers

    SciTech Connect

    Covino, Bernard S., Jr.; Bullard, Sophie J.; Ziomek-Moroz, M.; Holcomb, Gordon R.

    2005-01-01

    Corrosion probes are being developed and combined with an existing measurement technology to provide a tool for assessing the extent of corrosion of metallic materials on the fireside in coal-fired boilers. The successful development of this technology will provide power plant operators the ability to (1) accurately monitor metal loss in critical regions of the boiler, such as waterwalls, superheaters, and reheaters; and (2) use corrosion rates as process variables. In the former, corrosion data could be used to schedule maintenance periods and in the later, processes can be altered to decrease corrosion rates. The research approach involves laboratory research in simulated environments that will lead to field tests of corrosion probes in coal-fired boilers. Laboratory research has already shown that electrochemically-measured corrosion rates for ash-covered metals are similar to actual mass loss corrosion rates. Electrochemical tests conducted using a potentiostat show the corrosion reaction of ash-covered probes at 500?C to be electrochemical in nature. Corrosion rates measured are similar to those from an automated corrosion monitoring system. Tests of corrosion probes made with mild steel, 304L stainless steel (SS), and 316L SS sensors showed that corrosion of the sensors in a very aggressive incinerator ash was controlled by the ash and not by the alloy content. Corrosion rates in nitrogen atmospheres tended to decrease slowly with time. The addition of oxygen-containing gases, oxygen and carbon dioxide to nitrogen caused a more rapid decrease in corrosion rate, while the addition of water vapor increased the corrosion rate.

  2. Coal-fired boiler costs for industrial applications

    SciTech Connect

    Kurzius, S.C.; Barnes, R.W.

    1982-04-01

    Several of the current sources of information provide data on coal-fired steam boiler costs. As published, these data give widely varying and possibly inconsistent conclusions. This study was undertaken to determine the extent to which the differences in the various sets of published data bases could be resolved and, if possible, to arrive at more reliable cost correlations to be used in Oak Ridge Energy Demand Models. Our principal finding is that it is indeed possible to restate the costs within each data base on a more consistent basis. When this is done, reasonable engineering correlations of all the cost data versus steam plant capacity can be made over the 10,000 to 5000,000 lb/hr range.

  3. COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

    EPA Science Inventory

    The report provides a methodology for estimating budgetary costs associated with retrofit applications of selective catalytic reduction (SCR) technology on coal-fired boilers. SCR is a postcombustion nitrogen oxides (NOx) control technology capable of providing NOx reductions >90...

  4. ANALYSIS OF LOW NOX OPERATION OF TWO PULVERIZED-COAL FIRED UTILITY BOILERS

    EPA Science Inventory

    The report gives results of a review of the operation of two pulverized-coal-fired utility boilers subject to the 1971 New Source Performance Standard, to determine if other boilers could adopt a similar mode of operation to reduce nitrogen oxide (NOx) emissions. These two boiler...

  5. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect

    Adams, Bradley; Davis, Kevin; Senior, Constance; Shim, Hong Shim; Otten, Brydger; Fry, Andrew; Wendt, Jost; Eddings, Eric; Paschedag, Alan; Shaddix, Christopher; Cox, William; Tree, Dale

    2013-09-30

    ) Assessment of oxy-combustion impacts in two full-scale coal-fired utility boiler retrofits based on computational fluid dynamics (CFD) modeling of air-fired and oxygen-fired operation. This research determined that it is technically feasible to retrofit the combustion system in an air-fired boiler for oxy-fired operation. The impacts of CO{sub 2} flue gas recycle and burner design on flame characteristics (burnout, NO{sub x}, SO{sub x}, mercury and fine particle emissions, heat transfer) and operational concerns (fouling, slagging and corrosion) were minimal, with the exception of high sulfur levels resulting from untreated flue gas recycle with medium and high-sulfur coals. This work focused on combustion in the radiant and convective sections of the boiler and did not address boiler system integration issues, plant efficiencies, impacts on downstream air pollution control devices, or CO{sub 2} capture and compression. The experimental data, oxy-firing system principles and oxy-combustion process mechanisms provided by this work can be used by electric utilities, boiler OEMs, equipment suppliers, design firms, software vendors, consultants and government agencies to assess retrofit applications of oxy-combustion technologies to existing boilers and to guide development of new designs.

  6. CAPSULE REPORT: PARTICULATE CONTROL BY FABRIC FILTRATION ON COAL-FIRED INDUSTRIAL BOILERS

    EPA Science Inventory

    Interest in fabric filtration for boiler particulate control has increased due to the conversion of oil- and gas- to coal-fired boilers and the promulgation of more stringent particulate emission regulations. his report describes the theory, applications, performance, and economi...

  7. Optimization of Trona/Limestone Injection for SO2 Control in Coal-Fired Boilers

    SciTech Connect

    2005-09-01

    Mobotec USA develops and markets air pollution control systems for utility boilers and other combustion systems. They have a particular interest in technologies that can reduce NOx, SOx, and mercury emissions from coal-fired boilers, and have been investigating the injection of sorbents such as limestone and trona into a boiler to reduce SOx and Hg emissions. WRI proposed to use the Combustion Test Facility (CTF) to enable Mobotec to conduct a thorough evaluation of limestone and trona injection for SO{sub 2} control. The overall goal of the project was to characterize the SO{sub 2} reductions resulting from the injection of limestone and trona into the CTF when fired with a high-sulfur eastern bituminous coal used in one of Mobotec's Midwest installations. Results revealed that when limestone was injected at Ca:S molar ratios of 1.5 to 3.0, the resulting SO{sub 2} reductions were 35-55%. It is believed that further reductions can be attained with improved mixing of the sorbent with the combustion gases. When limestone was added to the coal, at Ca:S molar ratios of 0.5 to 1.5, the SO{sub 2} reductions were 13-21%. The lower reductions were attributed to dead-burning of the sorbent in the high temperature flame zone. In cases where limestone was both injected into the furnace and added to the coal, the total SO{sub 2} reductions for a given Ca:S molar ratio were similar to the reductions for furnace injection only. The injection of trona into the mid-furnace zone, for Na:S molar ratios of 1.4 to 2.4, resulted in SO{sub 2} reductions of 29-43%. Limestone injection did not produce any slag deposits on an ash deposition probe while trona injection resulted in noticeable slag deposition.

  8. Nitrogen oxides emission control options for coal-fired electric utility boilers.

    PubMed

    Srivastava, Ravi K; Hall, Robert E; Khan, Sikander; Culligan, Kevin; Lani, Bruce W

    2005-09-01

    Recent regulations have required reductions in emissions of nitrogen oxides (NOx) from electric utility boilers. To comply with these regulatory requirements, it is increasingly important to implement state-of-the-art NOx control technologies on coal-fired utility boilers. This paper reviews NOx control options for these boilers. It discusses the established commercial primary and secondary control technologies and examines what is being done to use them more effectively. Furthermore, the paper discusses recent developments in NOx controls. The popular primary control technologies in use in the United States are low-NOx burners and overfire air. Data reflect that average NOx reductions for specific primary controls have ranged from 35% to 63% from 1995 emissions levels. The secondary NOx control technologies applied on U.S. coal-fired utility boilers include reburning, selective noncatalytic reduction (SNCR), and selective catalytic reduction (SCR). Thirty-six U.S. coal-fired utility boilers have installed SNCR, and reported NOx reductions achieved at these applications ranged from 15% to 66%. Recently, SCR has been installed at >150 U.S. coal-fired utility boilers. Data on the performance of 20 SCR systems operating in the United States with low-NOx emissions reflect that in 2003, these units achieved NOx emission rates between 0.04 and 0.07 lb/10(6) Btu. PMID:16259432

  9. Engineering development of advanced coal-fired low-emission boiler system

    SciTech Connect

    Not Available

    1993-02-26

    The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems'' Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO[sub x] emissions not greater than one-third NSPS; SO[sub x] emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

  10. COST OF SELECTIVE CATALYTIC REDUCTION (SCR) APPLICATION FOR NOX CONTROL ON COAL-FIRED BOILERS

    EPA Science Inventory

    The report provides a methodology for estimating budgetary costs associ-ated with retrofit applications of selec-tive catalytic reduction (SCR) technology on coal-fired boilers. SCR is a post-combustion nitrogen oxides (NOX) con-trol technology capable of providing NOX reductions...

  11. NOVEL ECONOMICAL HG(0) OXIDATION REAGENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED BOILERS

    EPA Science Inventory

    The authors have developed a novel economical additive for elemental mercury (Hg0) removal from coal-fired boilers. The oxidation reagent was rigorously tested in a lab-scale fixed-bed column with the Norit America's FGD activated carbon (DOE's benchmark sorbent) in a typical PRB...

  12. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  13. MENU OF NOX EMISSION CONTROL OPTIONS FOR COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper reviews NOx control options for coal-fired electric utility boilers. (NOTE: Acid Rain NOx regulations, the Ozone Transport Commission's NOx Budget Program, revision of the New Source Performance Standards (NSPS) for NOx emissions from utility sources, and Ozone Transpor...

  14. COMBUSTION MODIFICATION NOX CONTROLS FOR UTILITY BOILERS. VOLUME I: TANGENTIAL COAL-FIRED UNIT FIELD TEST

    EPA Science Inventory

    The report gives results of an environmental assessment field testing program on a tangential-coal-fired utility boiler. The aim of the program was to measure multimedia emissions changes as a result of applying combustion modification NOx control. Emissions of trace elements, or...

  15. LOW-NOX BURNERS FOR PULVERIZED-COAL-FIRED BOILERS IN JAPAN

    EPA Science Inventory

    The paper describes nitrogen oxide (NOx) abatement by low-NOx burners (LNBs) and combustion modification (CM) for dry-bottom pulverized-coal-fired boilers in Japan. LNBs have been widely used in Japan as a simple way to reduce NOx emissions by 20-50%. NOx abatement by a LNB and C...

  16. CONTROL OF NOX EMISSIONS FROM U.S. COAL-FIRED ELECTRIC UTILITY BOILERS

    EPA Science Inventory

    The paper discusses the control of nitrogen oxide (NOx) emissions from U.S. coal-fired electric utility boilers. (NOTE: In general, NOx control technologies are categorized as being either primary or secondary control technologies. Primary technologies reduce the amount of NOx pr...

  17. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    EPA Science Inventory

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  18. [Emission Characteristics of Water-Soluble Ions in Fumes of Coal Fired Boilers in Beijing].

    PubMed

    Hu, Yue-qi; Ma, Zhao-hui; Feng, Ya-jun; Wang, Chen; Chen, Yuan-yuan; He, Ming

    2015-06-01

    Selecting coal fired boilers with typical flue gas desulfurization and dust extraction systems in Beijing as the study objects, the issues and characteristics of the water-soluble ions in fumes of coal fired boilers and theirs influence factors were analyzed and evaluated. The maximum mass concentration of total water-soluble ions in fumes of coal fired boilers in Beijing was 51.240 mg x m(-3) in the benchmark fume oxygen content, the minimum was 7.186 mg x m(-3), and the issues of the water-soluble ions were uncorrelated with the fume moisture content. SO4(2-) was the primary characteristic water-soluble ion for desulfurization reaction, and the rate of contribution of SO4(2-) in total water-soluble ions ranged from 63.8% to 81.0%. F- was another characteristic water-soluble ion in fumes of thermal power plant, and the rate of contribution of F- in total water-soluble ions ranged from 22.2% to 32.5%. The fume purification technologies significantly influenced the issues and the emission characteristics of water-soluble ions in fumes of coal fired boilers. Na+ was a characteristic water-soluble ion for the desulfurizer NaOH, NH4+ and NO3+ were characteristic for the desulfurizer NH4HCO3, and Mg2+ was characteristic for the desulfurizer MgO, but the Ca2+ emission was not increased by addition of the desulfurizer CaO or CaCO3 The concentrations of NH4+ and NO3- in fumes of thermal power plant were lower than those in fumes of industrial or heating coal fired boilers. The form of water-soluble ions was significantly correlated with fume temperature. The most water-soluble ions were in superfine state at higher fume temperature and were not easily captured by the filter membrane. PMID:26387296

  19. ASSESSMENT OF CONTROL TECHNOLOGIES FOR REDUCING EMISSIONS OF SO2 AND NOX FROM EXISTING COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The report reviews information and estimated costs on 15 emissioncontrol technology categories applicable to existing coal-fired electric utility boilers. he categories include passive controls such as least emission dispatching, conventional processes, and emerging technologies ...

  20. Advanced coal-fired slagging combustor for the low-emission boiler system

    SciTech Connect

    Diehl, R.C.; Eppich, H.M.; Stankevics, J.O.A.; Reich, J.E.; Beittel, R.; Ake, T.R.

    1994-12-31

    The Department of Energy, Pittsburgh Energy Technology Center has recently initiated a major engineering development program called {open_quotes}Combustion 2000{close_quotes} which is geared toward advanced coal-fired electric utility plants. The Riley Stoker Corp. is leading one of three teams developing a Low-Emission coal-fired Boiler System (LEBS), which will be commercial by the end of this decade. The Riley team includes Textron Defense Systems, Reaction Engineering, International, Sargent & Lundy Engineers, Research Cottrell, and Tecogen. In LEBS advanced pollution control goals will lower SOx and NOx emissions to 1/3 current New Source Performance Standards (NSPS) and particulate emissions to 1/2 current NSPS. Riley`s LEBS has selected the 4500 psi 1100{degrees}F double reheat cycle, which will include a high efficiency, once through supercritical Benson boiler.

  1. [Emission characteristics of PM10 from coal-fired industrial boiler].

    PubMed

    Li, Chao; Li, Xing-Hua; Duan, Lei; Zhao, Meng; Duan, Jing-Chun; Hao, Ji-Ming

    2009-03-15

    Through ELPI (electrical low-pressure impactor) based dilution sampling system, the emission characteristics of PM10 and PM2.5 was studied experimentally at the inlet and outlet of dust catchers at eight different coal-fired industrial boilers. Results showed that a peak existed at around 0.12-0.20 microm of particle size for both number size distribution and mass size distribution of PM10 emitted from most of the boilers. Chemical composition analysis indicated that PM2.5 was largely composed of organic carbon, elementary carbon, and sulfate, with mass fraction of 3.7%-21.4%, 4.2%-24.6%, and 1.5%-55.2% respectively. Emission factors of PM10 and PM2.5 measured were 0.13-0.65 kg x t(-1) and 0.08-0.49 kg x t(-1) respectively for grate boiler using raw coal, and 0.24 kg x t(-1) and 0.22 kg x t(-1) for chain-grate boiler using briquette. In comparison, the PM2.5 emission factor of fluidized bed boiler is 1.14 kg x t(-1), much her than that of grate boiler. Due to high coal consumption and low efficiency of dust separator, coal-fired industrial boiler may become the most important source of PM10, and should be preferentially controlled in China. PMID:19432307

  2. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers

    SciTech Connect

    Wildman, D.J.; Smouse, S.M.

    1996-01-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using eleven readily available data inputs. A sensitivity study was completed for all major input parameters, which yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute who has included it in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  3. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers. Final report

    SciTech Connect

    Wildman, D.J.; Smouse, S.M.

    1995-05-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using 11 readily available data inputs. A sensitivity study, which was completed for all major input parameters, yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute (EPRI). EPRI has included the algorithm in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  4. Performance of composite coatings in a coal-fired boiler environment

    SciTech Connect

    Nava, J.C.

    2009-09-15

    Four samples of thermal spray coatings, each made from different core wire consumables by twin wire arc spray, were exposed for 18 months in a coal-fired boiler environment. The tests are described and the performance of each coating is evaluated. Results indicated that the four consumable wire alloys showed remarkable resistance to fly ash erosion and corrosion over the period of the test.

  5. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect

    Adams, Bradley R.; Fry, Andrew R.; Senior, Constance L.; Shim, Hong Shig; Otten, Brydger Van; Wendt, Jost; Shaddix, Christopher; Tree, Dale

    2010-06-01

    This report summarizes Year 2 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Year 2 focused extensively on obtaining experimental data from the bench-scale, lab-scale and pilot-scale reactors. These data will be used to refine and validate submodels to be implemented in CFD simulations of full-scale boiler retrofits. Program tasks are on schedule for Year 3 completion. Both Year 2 milestones were completed on schedule and within budget.

  6. ENVIRONMENTAL ASSESSMENT OF A COAL-FIRED CONTROLLED UTILITY BOILER

    EPA Science Inventory

    The report gives results of a comprehensive multimedia emissions assessment of the cyclone-fired La Cygne No. 1 boiler, equipped with SO2 and particulate emission controls. Levels 1 and 2 procedures were used to characterize pollutant emissions in gaseous, liquid, and solid proce...

  7. Residual carbon from pulverized coal fired boilers 1: Size distribution and combustion reactivity

    SciTech Connect

    Hurt, R.H.; Gibbins, J.R.

    1994-08-01

    The amount of residual, or unburned, carbon in fly ash is an important concern in the design and operation of pulverized coal-fired boilers. Char oxidation is the slowest step in the coal combustion process, and the rate at which this heterogeneous reaction-proceeds has an important effect on the degree of carbon burnout. There is an extensive literature on char combustion kinetics based on data in the early and intermediate stages of carbon conversion. A critical fundamental question is whether the small fraction of the fuel carbon that passes unreacted through a boiler is representative of the char during the main portion of the combustion process. This article addresses that question through a detailed characterization of eight carbon-containing fly ash samples acquired from commercial-scale combustion systems. The fly ash characterization included measurement-of joint carbon/size distribution and determination.of the combustion reactivity of the residual carbon. To minimize mineral matter interactions in the reactivity tests, the technique of incipient fluidization was developed for separation of carbon-rich extracts from the inorganic portion of the fly ash. Reactivity measurements were made at 1400--1800 K to represent conditions in pulverized coal fired boilers. Measurements were also made at 700--1100 K to. minimize transport effects and isolate the influence of char chemistry and microstructure. In both temperature regimes, the residual carbon extracts. were significantly less reactive than chars extracted from a laboratory-scale laminar flow reactor in the early-to-intermediate stages of combustion. It is concluded that the boiler environment deactivates chars, making high carbon burnout more difficult to achieve than is predicted by existing char combustion kinetic models that were developed from data on the laboratory chars. Finally, the results are used to discuss potential char deactivation mechanisms, both thermal and oxidative, in coal-fired boilers.

  8. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Connie Senior; Darren Shino; Dave Swenson; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2005-03-31

    This is the nineteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Refurbished corrosion probes were installed at Plant Gavin and operated for approximately 1,300 hours. This quarterly report includes further results from the BYU catalyst characterization lab and the in-situ lab, and includes the first results from a model suitable for comprehensive simulation codes for describing catalyst performance. The SCR slipstream reactor at Plant Gadsden operated for approximately 100 hours during the quarter because of ash blockage in the inlet probe.

  9. Iron aluminide weld overlay coatings for boiler tube protection in coal-fired low NOx boilers

    SciTech Connect

    Banovic, S.W.; DuPont, J.N.; Marder, A.R.

    1997-12-01

    Iron aluminide weld overlay coatings are currently being considered for enhanced sulfidation resistance in coal-fired low NO{sub x} boilers. The use of these materials is currently limited due to hydrogen cracking susceptibility, which generally increases with an increase in aluminum concentration of the deposit. The overall objective of this program is to attain an optimum aluminum content with good weldability and improved sulfidation resistance with respect to conventional materials presently in use. Research has been initiated using Gas Tungsten Arc Welding (GTAW) in order to achieve this end. Under different sets of GTAW parameters (wire feed speed, current), both single and multiple pass overlays were produced. Characterization of all weldments was conducted using light optical microscopy, scanning electron microscopy, and electron probe microanalysis. Resultant deposits exhibited a wide range of aluminum contents (5--43 wt%). It was found that the GTAW overlays with aluminum contents above {approximately}10 wt% resulted in cracked coatings. Preliminary corrosion experiments of 5 to 10 wt% Al cast alloys in relatively simple H{sub 2}/H{sub 2}S gas mixtures exhibited corrosion rates lower than 304 stainless steel.

  10. Condensing economizers for small coal-fired boilers and furnaces

    SciTech Connect

    Butcher, T.A.; Litzke, W.

    1994-01-01

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impactors are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  11. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-03-31

    This is the fifteenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. At AEP's Gavin Plant, data from the corrosion probes showed that corrosion rate increased as boiler load was increased. During an outage at the plant, the drop in boiler load, sensor temperature and corrosion rate could all be seen clearly. Restarting the boiler saw a resumption of corrosion activity. This behavior is consistent with previous observations made at a 600MWe utility boiler. More data are currently being examined for magnitudes of corrosion rates and changes in boiler operating conditions. Considerable progress was made this quarter in BYU's laboratory study of catalyst deactivation. Surface sulfation appears to partially suppress NO adsorption when the catalyst is not exposed to NH3; NH3 displaces surface-adsorbed NO on SCR catalysts and surface sulfation increases the amount of adsorbed NH3, as confirmed by both spectroscopy and TPD experiments. However, there is no indication of changes in catalyst activity despite changes in the amount of adsorbed NH3. A monolith test reactor (MTR), completed this quarter, provided the first comparative data for one of the fresh and field-exposed monolith SCR catalysts yet developed in this project. Measurements of activity on one of the field-exposed commercial monolith catalysts do not show significant changes in catalyst activity (within experimental error) as compared to the fresh catalyst. The exposed surface of the sample contains large amounts of Ca and Na, neither of which is present in the fresh sample, even after removal of visibly obvious fouling deposits. However, these fouling compounds do not

  12. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Martin Denison; Adel Sarofim; Connie Senior; Hong-Shig Shim; Dave Swenson; Bob Hurt; Eric Suuberg; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker

    2006-06-30

    This is the Final Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project was to develop cost-effective analysis tools and techniques for demonstrating and evaluating low-NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) provided co-funding for this program. This project included research on: (1) In furnace NOx control; (2) Impacts of combustion modifications on boiler operation; (3) Selective Catalytic Reduction (SCR) catalyst testing and (4) Ammonia adsorption/removal on fly ash. Important accomplishments were achieved in all aspects of the project. Rich Reagent Injection (RRI), an in-furnace NOx reduction strategy based on injecting urea or anhydrous ammonia into fuel rich regions in the lower furnace, was evaluated for cyclone-barrel and PC fired utility boilers. Field tests successfully demonstrated the ability of the RRI process to significantly reduce NOx emissions from a staged cyclone-fired furnace operating with overfire air. The field tests also verified the accuracy of the Computational Fluid Dynamic (CFD) modeling used to develop the RRI design and highlighted the importance of using CFD modeling to properly locate and configure the reagent injectors within the furnace. Low NOx firing conditions can adversely impact boiler operation due to increased waterwall wastage (corrosion) and increased soot production. A corrosion monitoring system that uses electrochemical noise (ECN) corrosion probes to monitor, on a real-time basis, high temperature corrosion events within the boiler was evaluated. Field tests were successfully conducted at two plants. The Ohio Coal Development Office provided financial assistance to perform the field tests. To investigate soot behavior, an advanced model to predict soot production and destruction was implemented into an existing reacting CFD modeling tool. Comparisons between experimental data collected

  13. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding; Robert Hurt

    2003-12-31

    This is the fourteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. Using the initial CFD baseline modeling of the Gavin Station and the plant corrosion maps, six boiler locations for the corrosion probes were identified and access ports have been installed. Preliminary corrosion data obtained appear consistent and believable. In situ, spectroscopic experiments at BYU reported in part last quarter were completed. New reactor tubes have been made for BYU's CCR that allow for testing smaller amounts of catalyst and thus increasing space velocity; monolith catalysts have been cut and a small reactor that can accommodate these pieces for testing is in its final stages of construction. A poisoning study on Ca-poisoned catalysts was begun this quarter. A possible site for a biomass co-firing test of the slipstream reactor was visited this quarter. The slipstream reactor at Rockport required repair and refurbishment, and will be re-started in the next quarter. This report describes the final results of an experimental project at Brown University on the fundamentals of ammonia / fly ash interactions with relevance to the operation of advanced NOx control technologies such as selective catalytic reduction. The Brown task focused on the measurement of ammonia adsorption isotherms on commercial fly ash samples subjected to a variety of treatments and on the chemistry of dry and semi-dry ammonia removal processes.

  14. Concept selection for advanced low-emission coal fired boiler

    SciTech Connect

    Gorrell, R.L.; Rodgers, L.W.; Farthing, G.A.

    1993-12-31

    The Babcock & Wilcox Company (B&W), under contract to the US Department of Energy (DOE) with subcontract to Physical Sciences, Inc. (PSIT), the Massachusetts Institute of Technology (MIT) and United Engineers and Constructors (UE&C) has begun development of an advanced low-emission boiler system (LEBS). The initial phase of this multi-phase program required a thorough review and assessment of potential advanced technologies and techniques for control of combustion and flue gas emissions. Results of this assessment are presented in this paper.

  15. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-06-30

    This is the twelfth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, a new effort was begun on the development of a corrosion management system for minimizing the impacts of low NOx combustion systems on waterwalls; a kickoff meeting was held at the host site, AEP's Gavin Plant, and work commenced on fabrication of the probes. FTIR experiments for SCR catalyst sulfation were finished at BYU and indicated no vanadium/vanadyl sulfate formation at reactor conditions. Improvements on the mass-spectrometer system at BYU have been made and work on the steady state reactor system shakedown neared completion. The slipstream reactor continued to operate at AEP's Rockport plant; at the end of the quarter, the catalysts had been exposed to flue gas for about 1000 hours. Some operational problems were addressed that enable the reactor to run without excessive downtime by the end of the quarter.

  16. Metallurgical Analysis of Cracks Formed on Coal Fired Boiler Tube

    NASA Astrophysics Data System (ADS)

    Kishor, Rajat; Kyada, Tushal; Goyal, Rajesh K.; Kathayat, T. S.

    2015-02-01

    Metallurgical failure analysis was carried out for cracks observed on the outer surface of a boiler tube made of ASME SA 210 GR A1 grade steel. The cracks on the surface of the tube were observed after 6 months from the installation in service. A careful visual inspection, chemical analysis, hardness measurement, detailed microstructural analysis using optical and scanning electron microscopy coupled with energy dispersive X-ray spectroscopy were carried out to ascertain the cause for failure. Visual inspection of the failed tube revealed the presence of oxide scales and ash deposits on the surface of the tube exposed to fire. Many cracks extending longitudinally were observed on the surface of the tube. Bulging of the tube was also observed. The results of chemical analysis, hardness values and optical micrographs did not exhibit any abnormality at the region of failure. However, detailed SEM with EDS analysis confirmed the presence of various oxide scales. These scales initiated corrosion at both the inner and outer surfaces of the tube. In addition, excessive hoop stress also developed at the region of failure. It is concluded that the failure of the boiler tube took place owing to the combined effect of the corrosion caused by the oxide scales as well as the excessive hoop stress.

  17. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Eddings; Larry Baxter

    2002-07-28

    This is the eighth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. CFD modeling studies of RRI in a full scale utility boiler have been performed that provide further insight into the NOx reduction process that occurs if the furnace is not adequately staged. In situ reactivity data indicate thus far that titania sulfates under SCR conditions but there is no indication of vanadia sulfation in agreement with some, but not most literature results. Additional analysis and advanced diagnostics are under way to confirm this result and determine its accuracy. Construction of a catalyst characterization reactor system is nearly complete, with a few remaining details discussed in this report. Shakedown testing of the SCR field reactor was completed at the University of Utah pilot-scale coal furnace. The CEM system has been ordered. Talks continued with American Electric Power about hosting a demonstration at their Rockport plant.

  18. Novel Surface Modification Method for Ultrasupercritical Coal-Fired Boilers

    SciTech Connect

    Xiao, T. Danny

    2013-05-22

    US Department of Energy seeks an innovative coating technology for energy production to reduce the emission of SOx, NOx, and CO2 toxic gaseous species. To realize this need, Inframat Corporation (IMC) proposed an SPS thermal spray coating technique to produce ultrafine/nanocoatings that can be deposited onto the surfaces of high temperature boiler tubes, so that higher temperatures of boiler operation becomes possible, leading to significantly reduced emission of toxic gaseous species. It should be noted that the original PI was Dr. Xinqing Ma, who after 1.5 year conducting this project left Inframat in December, 2008. Thus, the PI was transferred to Dr. Danny Xiao, who originally co-authored the proposal with Dr. Ma, in order to carry the project into a completion. Phase II Objectives: The proposed technology has the following attributes, including: (1). Dispersion of a nanoparticle or alloyed particle in a solvent to form a uniform slurry feedstock; (2). Feeding of the slurry feedstock into a thermal spray flame, followed by deposition of the slurry feedstock onto substrates to form tenacious nanocoatings; (3). High coating performance: including high bonding strength, and high temperature service life in the temperature range of 760oC/1400oF. Following the above premises, our past Phase I project has demonstrated the feasibility in small scale coatings on boiler substrates. The objective of this Phase II project was to focus on scale-up the already demonstrated Phase I work for the fabrication of SPS coatings that can satisfy DOE's emission reduction goals for energy production operations. Specifically, they are: (1). Solving engineering problems to scale-up the SPS-HVOF delivery system to a prototype production sub-delivery system; (2). Produce ultrafine/nanocoatings using the scale-up prototype system; (3). Demonstrate the coated components using the scale-up device having superior properties. Proposed Phase II Tasks: In the original Phase II proposal, we have

  19. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2003-09-30

    This is the thirteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. The corrosion probe task is proceeding: Two plant visits were made to prepare for field testing and shakedown tests for the probes were conducted at the University of Utah''s L1500 furnace. Corrosion probes will be installed at the Gavin Plant site in the next quarter. Laboratory studies of SCR catalyst continued this quarter. FTIR studies of catalyst sulfation and of adsorption of NH3 and NO were continued at BYU. NO activities have been measured for a number of samples of BYU catalyst and insights have been gained from the results. Plans are being detailed to test monolith and plate catalysts exposed in the field. In this quarter, the catalysts in the slipstream reactor at AEP's Rockport plant were exposed to the dusty flue gas for 1695 hours. Thus the cumulative catalyst exposure to flue gas rose from 980 hours last quarter to 2677 hours in this quarter. Loss of catalyst activity was noted between April (when the catalysts were fresh) and August. Further analysis of activity data will be needed.

  20. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Temi Linjewile; Connie Senior; Hong-Shig Shim; Bob Hurt; Eric Eddings; Larry Baxter

    2003-01-30

    This is the tenth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NO{sub x} control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing cofunding for this program. This program contains multiple tasks and good progress is being made on all fronts. During this quarter, progress was made on the computational simulation of a full-scale boiler with the purpose of understanding the potential impacts of burner operating conditions on soot and NO{sub x} generation. Sulfation tests on both the titania support and vanadia/titania catalysts were completed using BYU's in situ spectroscopy reactor this quarter. These experiments focus on the extent to which vanadia and titania sulfate in an SO{sub 2}-laden, moist environment. Construction of the CCS reactor system is essentially complete and the control hardware and software are largely in place. A large batch of vanadia/titania catalyst in powder form has been prepared for use in poisoning tests. During this quarter, minor modifications were made to the multi-catalyst slipstream reactor and to the control system. The slipstream reactor was installed at AEP's Rockport plant at the end of November 2002. In this report, we describe the reactor system, particularly the control system, which was created by REI specifically for the reactor, as well as the installation at Rockport.

  1. NOx Control Options and Integration for US Coal Fired Boilers

    SciTech Connect

    Mike Bockelie; Kevin Davis; Temi Linjewile; Connie Senior; Eric Eddings; Kevin Whitty; Larry Baxter; Calvin Bartholomew; William Hecker; Stan Harding

    2004-06-30

    This is the sixteenth Quarterly Technical Report for DOE Cooperative Agreement No: DEFC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for boilers firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. During an unplanned outage, damage occurred to the electrochemical noise corrosion probes installed at the AEP Gavin plant; testing is expected to resume in August. The KEMCOP corrosion coupons were not affected by the unplanned outage; the coupons were removed and sent for analysis. BYU conducted a series of tests before the ISSR lab was relocated. Ammonia adsorption experiments provided clear evidence of the types of acidic sites present on catalyst surfaces. Data collected this quarter indicate that surface sulfation decreases Lewis acid site concentrations for all catalysts thus far studied, confirming that catalytic activity under commercial coal-based SCR conditions occurs primarily on Br{o}nsted acid sites and would be susceptible to basic impurities such as alkali and alkaline earth oxides, chlorides, and sulfates. SCR activity tests based on MS analysis showed that increasing sulfation generally increases NO reduction activity for both 0% and 1% vanadia catalysts. During this quarter, the slipstream reactor at Rockport operated for 720 hours on flue gas. Catalyst exposure time reached 4500 hours since installation. The reactor is out of service at the Rockport plant and plans are being made to move it to the Gadsden Plant. At Gadsden, modifications have begun in preparation for installation of the slipstream reactor next quarter.

  2. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    1997-12-31

    This progress report is on the project by Babcock and Wilcox Company to develop an advanced coal-fired low-emissions boiler system. The topics of the report include project management, the NO{sub x} subsystem, the SO{sub 2}/particulate/air toxics/solid by-product subsystem, boiler subsystem, balance of plant subsystem, and controls and sensors subsystems.

  3. Adsorbents for capturing mercury in coal-fired boiler flue gas.

    PubMed

    Yang, Hongqun; Xu, Zhenghe; Fan, Maohong; Bland, Alan E; Judkins, Roddie R

    2007-07-19

    This paper reviews recent advances in the research and development of sorbents used to capture mercury from coal-fired utility boiler flue gas. Mercury emissions are the source of serious health concerns. Worldwide mercury emissions from human activities are estimated to be 1000 to 6000 t/annum. Mercury emissions from coal-fired power plants are believed to be the largest source of anthropogenic mercury emissions. Mercury emissions from coal-fired utility boilers vary in total amount and speciation, depending on coal types, boiler operating conditions, and configurations of air pollution control devices (APCDs). The APCDs, such as fabric filter (FF) bag house, electrostatic precipitator (ESP), and wet flue gas desulfurization (FGD), can remove some particulate-bound and oxidized forms of mercury. Elemental mercury often escapes from these devices. Activated carbon injection upstream of a particulate control device has been shown to have the best potential to remove both elemental and oxidized mercury from the flue gas. For this paper, NORIT FGD activated carbon was extensively studied for its mercury adsorption behavior. Results from bench-, pilot- and field-scale studies, mercury adsorption by coal chars, and a case of lignite-burned mercury control were reviewed. Studies of brominated carbon, sulfur-impregnated carbon and chloride-impregnated carbon were also reviewed. Carbon substitutes, such as calcium sorbents, petroleum coke, zeolites and fly ash were analyzed for their mercury-adsorption performance. At this time, brominated activated carbon appears to be the best-performing mercury sorbent. A non-injection regenerable sorbent technology is briefly introduced herein, and the issue of mercury leachability is briefly covered. Future research directions are suggested. PMID:17544578

  4. Emissions of air toxics from coal-fired boilers: Arsenic

    SciTech Connect

    Mendelsohn, M.H.; Huang, H.S.; Livengood, C.D.

    1994-08-01

    Concerns over emissions of hazardous air pollutants (air toxics) have emerged as a major environmental issue; the authority of the US Environmental Protection Agency to regulate such pollutants has been greatly expanded through passage of the Clean Air Act Amendments of 1990. Arsenic and arsenic compounds are of concern mainly because of their generally recognized toxicity. Arsenic is also regarded as one of the trace elements in coal subject to significant vaporization. This report summarizes and evaluates available published information on the arsenic content of coals mined in the United States, on arsenic emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Bituminous and lignite coals have the highest mean arsenic concentrations, with subbituminous and anthracite coals having the lowest. However, all coal types show very significant variations in arsenic concentrations. Arsenic emissions from coal combustion are not well-characterized, particularly with regard to determination of specific arsenic compounds. Variations in emission, rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of arsenic by environmental control technologies are available primarily for systems with cold electrostatic precipitators, where removals of approximately 50 to 98% have been reported. Limited data for wet flue-gas-desulfurization systems show widely varying removals of from 6 to 97%. On the other hand, waste incineration plants report removals in a narrow range of from 95 to 99%. This report briefly reviews several areas of research that may lead to improvements in arsenic control for existing flue-gas-cleanup technologies and summarizes the status of analytical techniques for measuring arsenic emissions from combustion sources.

  5. Emissions of airborne toxics from coal-fired boilers: Mercury

    SciTech Connect

    Huang, H.S.; Livengood, C.D.; Zaromb, S.

    1991-09-01

    Concerns over emissions of hazardous air Pollutants (air toxics) have emerged as a major environmental issue, and the authority of the US Environmental Protection Agency to regulate such pollutants was greatly expanded through the Clean Air Act Amendments of 1990. Mercury has been singled out for particular attention because of concerns over possible effects of emissions on human health. This report evaluates available published information on the mercury content of coals mined in the United States, on mercury emitted in coal combustion, and on the efficacy of various environmental control technologies for controlling airborne emissions. Anthracite and bituminous coals have the highest mean-mercury concentrations, with subbituminous coals having the lowest. However, all coal types show very significant variations in mercury concentrations. Mercury emissions from coal combustion are not well-characterized, particularly with regard to determination of specific mercury compounds. Variations in emission rates of more than an order of magnitude have been reported for some boiler types. Data on the capture of mercury by environmental control technologies are available primarily for systems with electrostatic precipitators, where removals of approximately 20% to over 50% have been reported. Reported removals for wet flue-gas-desulfurization systems range between 35 and 95%, while spray-dryer/fabric-filter systems have given removals of 75 to 99% on municipal incinerators. In all cases, better data are needed before any definitive judgments can be made. This report briefly reviews several areas of research that may lead to improvements in mercury control for existing flue-gas-clean-up technologies and summarizes the status of techniques for measuring mercury emissions from combustion sources.

  6. NOx CONTROL OPTIONS AND INTEGRATION FOR US COAL FIRED BOILERS

    SciTech Connect

    Mike Bockelie; Marc Cremer; Kevin Davis; Connie Senior; Bob Hurt; Eric Suuberg; Eric Eddings; Larry Baxter

    2002-01-31

    This is the sixth Quarterly Technical Report for DOE Cooperative Agreement No: DE-FC26-00NT40753. The goal of the project is to develop cost effective analysis tools and techniques for demonstrating and evaluating low NOx control strategies and their possible impact on boiler performance for firing US coals. The Electric Power Research Institute (EPRI) is providing co-funding for this program. This program contains multiple tasks and good progress is being made on all fronts. Preliminary results from laboratory and field tests of a corrosion probe to predict waterwall wastage indicate good agreement between the electrochemical noise corrosion rates predicted by the probe and corrosion rates measured by a surface profilometer. Four commercial manufacturers agreed to provide catalyst samples to the program. BYU has prepared two V/Ti oxide catalysts (custom, powder form) containing commercially relevant concentrations of V oxide and one containing a W oxide promoter. Two pieces of experimental apparatus being built at BYU to carry out laboratory-scale investigations of SCR catalyst deactivation are nearly completed. A decision was made to carry out the testing at full-scale power plants using a slipstream of gas instead of at the University of Utah pilot-scale coal combustor as originally planned. Design of the multi-catalyst slipstream reactor was completed during this quarter. One utility has expressed interest in hosting a long-term test at one of their plants that co-fire wood with coal. Tests to study ammonia adsorption onto fly ash have clearly established that the only routes that can play a role in binding significant amounts of ammonia to the ash surface, under practical ammonia slip conditions, are those that must involve co-adsorbates.

  7. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.; Miller, B.G.; Scaroni, A.W.; McGowan, J.G.

    1995-12-31

    The development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 and the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment. Economics may one day dictate that it makes sense to replace oil or natural gas with coal in boilers that were originally designed to burn these fuels. The objective of the current program is to demonstrate the technical and economic feasibility of retrofitting a gas/oil designed boiler to burn micronized coal. In support of this overall objective, the following specific areas were targeted: A coal handling/preparation system that can meet the technical requirements for retrofitting microfine coal on a boiler designed for burning oil or natural gas; Maintaining boiler thermal performance in accordance with specifications when burning oil or natural gas; Maintaining NOx emissions at or below 0.6 lb/MBtu; Achieving combustion efficiencies of 98% or higher; and Calculating economic payback periods as a function of key variables. The overall program has consisted of five major tasks: (1) A review of current state-of-the-art coal firing system components; (2) Design and experimental testing of a prototype HEACC burner; (3) Installation and testing of a HEACC system in a commercial retrofit application; (4) Economic evaluation of the HEACC concept for retrofit applications; and (5) Long term demonstration under commercial user demand conditions. This paper will summarize the latest key experimental results (Task 3) and the economic evaluation (Task 4) of the HEACC concept for retrofit applications. 28 figs., 6 tabs.

  8. Applicability of the mixture of bituminous coal and anthracite to conventional pulverized coal firing boiler

    SciTech Connect

    Takano, Shin-Ichi; Kiga, Takashi; Miyamae, Shigehiro

    1994-12-31

    In some future, it is expected for Japanese power stations to be hard to get a high-grade coal like a bituminous coal. We conducted therefore pilot scale tests of pulverized blends of bituminous coal and anthracite using a 1.2MWt tunnel furnace in order to evaluate the applicability of the blends of bituminous coal and anthracite to conventional pulverized coal firing boilers. One kind of bituminous coal and two kinds of anthracite, one was of low ash content and another was of high ash content, were prepared for the test. Previously to pilot scale tests, coal properties and ash properties of the blends of bituminous coal and anthracite were analyzed to estimate the characteristics of combustion, ash deposition, and so on. In the test, we investigated the combustion efficiency, NOx emission, characteristics of ignition stability and grindability changing the blend rate of anthracite. Results of our study indicated that the critical restrictions on the blending rate of anthracite were unburnt carbon in fly ash and NOx emission as for coals tested. The acceptable limitation on blending rate of anthracite was 10 and 20%, respectively for two kinds of conventional pulverized coal fired boiler. Concerning to the grindability, it became worse with increasing the blending rate of anthracite from grindability test using a roller mill, while it became better estimating from HGI.

  9. The use of pulse-jet baghouses on utility coal-fired boilers

    SciTech Connect

    Grubb, W.T. ); Chang, R.L. )

    1992-01-01

    Pulse-jet fabric filters (PJFFs) are widely used in U.S. industrial boiler applications and in utility and industrial boilers abroad. The recent success of PJFFs on large utility boilers overseas has stimulated the interest of U.S. utilities. These installations demonstrate that PJFFs can operate at sizes that are 50% smaller and at 30 to 40% lower capital costs than conventional reverse-gas baghouses, yet still achieve comparable reliability and particulate emissions. There are over 300 PJFFs installed on industrial and utility coal-fired boilers worldwide. This paper summarizes key findings of a survey involving site visits to over 30 full-scale installations representing over 70 individual units in the United States, Canada, Europe, Japan and Australia. The site visits were conducted to interview technical and plant personnel involved in the design, installation and day-to-day operation of the PJFFs. The results summarized in this paper characterize the pressure drop ({Delta}P), outlet emissions and bag life performance of these PJFFs, and verify the maintainability and suitability of PJFFs for application to large utility boilers in the U.S.

  10. Temporal trends and spatial variation characteristics of primary air pollutants emissions from coal-fired industrial boilers in Beijing, China.

    PubMed

    Xue, Yifeng; Tian, Hezhong; Yan, Jing; Zhou, Zhen; Wang, Junling; Nie, Lei; Pan, Tao; Zhou, Junrui; Hua, Shenbing; Wang, Yong; Wu, Xiaoqing

    2016-06-01

    Coal-fired combustion is recognized as a significant anthropogenic source of atmospheric compounds in Beijing, causing heavy air pollution events and associated deterioration in visibility. Obtaining an accurate understanding of the temporal trends and spatial variation characteristics of emissions from coal-fired industrial combustion is essential for predicting air quality changes and evaluating the effectiveness of current control measures. In this study, an integrated emission inventory of primary air pollutants emitted from coal-fired industrial boilers in Beijing is developed for the period of 2007-2013 using a technology-based approach. Future emission trends are projected through 2030 based on current energy-related and emission control policies. Our analysis shows that there is a general downward trend in primary air pollutants emissions because of the implementation of stricter local emission standards and the promotion by the Beijing municipal government of converting from coal-fired industrial boilers to gas-fired boilers. However, the ratio of coal consumed by industrial boilers to total coal consumption has been increasing, raising concerns about the further improvement of air quality in Beijing. Our estimates indicate that the total emissions of PM10, PM2.5, SO2, NOx, CO and VOCs from coal-fired industrial boilers in Beijing in 2013 are approximately 19,242 t, 13,345 t, 26,615 t, 22,965 t, 63,779 t and 1406 t, respectively. Under the current environmental policies and relevant energy savings and emission control plans, it may be possible to reduce NOx and other air pollutant emissions by 94% and 90% by 2030, respectively, if advanced flue gas purification technologies are implemented and coal is replaced with natural gas in the majority of existing boilers. PMID:27023281

  11. Engineering development of advanced coal-fired low emission boiler systems

    SciTech Connect

    Not Available

    1993-10-01

    Riley Stoker Corporation is leading an R&D program for the expedited development of a new generation of pulverized coal-fired boiler systems. The overall objective is to develop relatively near term technologies to produce Low-Emission coal-fired Boiler Systems (LEBS) ready for full scale commercial generating plants by the end of the decade. The specific goal is to develop a LEBS incorporating an advanced slagging system for improved ash management in addition to meeting the emission and performance goals. This Concept Selection Report documents an evaluation of subsystems and LEBS concepts. Priority was given to the evaluation of the boiler system, steam cycle, and advanced slagging combustor. Some findings are as follows: An ultra supercritical steam cycle is required to meet project efficiency goals. The cost of electricity (COE) for this cycle, at today`s fuel prices, and without externality costs, is slightly higher than a conventional subcritical cycle. The supercritical cycle includes a substantial contingency. Reduction of contingency, escalation of fuel cost, or inclusion of externalities all lead to a lower COE for the supercritical cycle compared to the subcritical cycle. The advanced cycle is selected for inclusion in the LEBS. The advanced slagging combustor (TVC), should it meet the projected performance goals, yields a lower COE than either a dry firing system or a more conventional slagger fitted with post combustion NO{sub x} controls. Verification and development of the advanced slagger performance is the primary focus of this project. A commercial slagging configuration know as U-firing is selected for parallel development and as a platform for adaptation to the TVC.

  12. INTEGRATED AIR POLLUTION CONTROL FOR COAL-FIRED UTILITY BOILERS: A COMPUTER MODEL APPROACH FOR DESIGN AND COST-ESTIMATING

    EPA Science Inventory

    The paper describes the Integrated Air Pollution Control System (IAPCS), a computerized program that can be used to estimate the cost and performance of pre-combustion, in situ, and post-combustion air pollution control configurations in pulverized-coal-fired utility boilers of 1...

  13. Estimation of radiative properties and temperature distributions in coal-fired boiler furnaces by a portable image processing system

    SciTech Connect

    Li, Wenhao; Lou, Chun; Sun, Yipeng; Zhou, Huaichun

    2011-02-15

    This paper presented an experimental investigation on the estimation of radiative properties and temperature distributions in a 670 t/h coal-fired boiler furnace by a portable imaging processing system. The portable system has been calibrated by a blackbody furnace. Flame temperatures and emissivities were measured by the portable system and equivalent blackbody temperatures were deduced. Comparing the equivalent blackbody temperatures measured by the portable system and the infrared pyrometer, the relative difference is less than 4%. The reconstructed pseudo-instantaneous 2-D temperature distributions in two cross-sections can disclose the combustion status inside the furnace. The measured radiative properties of particles in the furnace proved there is significant scattering in coal-fired boiler furnaces and it can provide useful information for the calculation of radiative heat transfer and numerical simulation of combustion in coal-fired boiler furnaces. The preliminary experimental results show this technology will be helpful for the combustion diagnosis in coal-fired boiler furnaces. (author)

  14. RETROFIT COSTS FOR LIME/LIMESTONE FGD AND LIME SPRAY DRYING AT COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The paper gives results of a research program the objective of which was to significantly improve engineering cost estimates currently being used to evaluate the economic effects of applying S02 controls to existing coal-fired utility boilers. he costs of retrofitting conventiona...

  15. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITE H

    EPA Science Inventory

    The report gives test results on a coal-fired, overfeed, traveling-grate stoker. The boiler tested is rated at 45,000 lb/hr saturated steam at 140 psig. Measurements include gaseous emissions (O2, CO2, CO, NO, NO2, SO3, and HC), uncontrolled particulate mass loading, particle siz...

  16. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT--SITE I

    EPA Science Inventory

    The report gives results of field measurements made on a 70,000 lb steam/hr coal-fired overfeed stoker with traveling grate. The effects of various parameters on boiler emissions and efficiency were studied. Parameters include overfire air, excess oxygen, grate heat release, and ...

  17. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITE K

    EPA Science Inventory

    The report gives results of field measurements made on a 50,000 lb stream/hr coal-fired overfeed stoker with traveling grate. The effects of various parameters on boiler emissions and efficiency were studied. Parameters include overfire air, excess oxygen, grate heat release, and...

  18. ANALYSIS OF LONG-TERM NO EMISSION DATA FROM PULVERIZED COAL-FIRED UTILITY BOILERS. VOLUME II. APPENDICES

    EPA Science Inventory

    The report gives results of an analysis of long-term NO emission monitoring data from nine pulverized-coal-fired utility boilers. These data were in the form of hourly averaged NO, O2 (or CO2), and load: NO and O2/CO2 were measured with certified continuous emission analyzers. Th...

  19. ANALYSIS OF LONG-TERM NO EMISSION DATA FROM PULVERIZED COAL-FIRED UTILITY BOILERS. VOLUME I. TECHNICAL ANALYSIS

    EPA Science Inventory

    The report gives results of an analysis of long-term NO emission monitoring data from nine pulverized-coal-fired utility boilers. These data were in the form of hourly averaged NO, O2 (or CO2), and load: NO and O2/CO2 were measured with certified continuous emission analyzers. Th...

  20. DISPOSAL, RECYCLE, AND UTILIZATION OF MODIFIED FLY ASH FROM HYDRATED LIME INJECTION INTO COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The paper gives results of an assessment of the disposal, utilization, and recycle os a modified fly ash from the injection of hydrated lime into a coal-fired utility boiler. The process, developed as a low-cost alternative for achieving moderate degrees of SO2 control at coal-fi...

  1. NO{sub x} controls for coal-fired utility boilers in East Central Europe

    SciTech Connect

    Eskinazi, D.; Tavoulareas, E.S.

    1995-12-01

    Increasing environmental pressures worldwide, including East Central Europe are placing greater emphasis on NO{sub x} emission controls in utility power plants. Western Europe, Japan and the U.S. have significant experience in applying NO{sub x} controls, especially in boilers firing hard coal. Some countries in Europe (i.e., Germany and Austria), have gained experience in applying NO{sub x} controls in boilers firing low-rank coal. This experience can be applied to East Central European countries in providing the basis for planning NO{sub x} control projects, suggesting cost-effective solutions, and providing lessons learned. However, while the experience is generally applicable to East Central European countries, differences in boiler design, operation and coal characteristics also need to be considered. This paper begins with a comparison of the NO{sub x} regulations, identifies the key NO{sub x} control technologies and the worldwide experience with them, and discusses the achievable NO{sub x} reduction, O&M impacts, and retrofit costs for each technology. Emphasis is placed on retrofit applications for existing boilers, because new coal-fired power plants are not expected to be built for the next 5-10 years. This paper also focuses on technologies with relatively low cost and operational simplicity: combustion system tuning/optimization. low-NO{sub x} burners (LNB), overfire air (OFA), selective non-catalytic reduction (SNCR), and reburning.

  2. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    DOE PAGESBeta

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out ofmore » 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.« less

  3. Cost-effectiveness Analysis on Measures to Improve China's Coal-fired Industrial Boiler

    SciTech Connect

    Liu, Manzhi; Shen, Bo; Han, Yafeng; Price, Lynn; Xu, Mingchao

    2015-08-01

    Tackling coal-burning industrial boiler is becoming one of the key programs to solve the environmental problem in China. Assessing the economics of various options to address coal-fired boiler is essential to identify cost-effective solutions. This paper discusses our work in conducting a cost-effectiveness analysis on various types of improvement measures ranging from energy efficiency retrofits to switch from coal to other fuels in China. Sensitivity analysis was also performed in order to understand the impacts of some economic factors such as discount rate and energy price on the economics of boiler improvement options. The results show that nine out of 14 solutions are cost-effective, and a lower discount rate and higher energy price will result in more energy efficiency measures being cost-effective. Both monetary and non-monetary barriers to energy-efficiency improvement are discussed and policies to tackle these barriers are recommended. Our research aims at providing a methodology to assess cost-effective solutions to boiler problems.

  4. ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

    SciTech Connect

    Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

    2002-12-30

    ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further improve NOx emissions and

  5. Characterization of Oxy-combustion Impacts in Existing Coal-fired Boilers

    SciTech Connect

    Bradley Adams; Andrew Fry; Constance Senior; Hong Shim; Huafeng Wang; Jost Wendt; Christopher Shaddix

    2009-06-30

    This report summarizes Year 1 results of a research program designed to use multi-scale experimental studies and fundamental theoretical models to characterize and predict the impacts of retrofit of existing coal-fired utility boilers for oxy-combustion. Through the course of Year 1 activities, great progress was made toward understanding the issues associated with oxy-combustion retrofit of coal-fired boilers. All four Year 1 milestones and objectives have been, or will be, completed on schedule and within budget. Progress in the four milestone areas may be summarized as follows: • University of Utah has performed size segregated ash composition measurements in the Oxy-Fuel Combustor (OFC). These experiments indicate that oxy-combustion retrofit may impact ash aerosol mineral matter composition. Both flame temperature and flue gas composition have been observed to influence the concentration of calcium, magnesium and iron in the fine particulate. This could in turn impact boiler fouling and slagging. • Sandia National Labs has shown that char oxidation rate is dependent on particle size (for sizes between 60 and 100 microns) by performing fundamental simulations of reacting char particles. These predictions will be verified by making time-resolved optical measurements of char particle temperature, velocity and size in bench-scale experiments before the end of Year 1. • REI and Siemens have completed the design of an oxy-research burner that will be mounted on University of Utah’s pilot-scale furnace, the L1500. This burner will accommodate a wide range of O2, FGR and mixing strategies under conditions relevant for utility boiler operation. Through CFD modeling of the different burner designs, it was determined that the key factor influencing flame stabilization location is particle heat-up rate. The new oxy-research burner and associated equipment is scheduled for delivery before the end of Year 1. • REI has completed a literature survey of slagging and

  6. Combining support vector regression and ant colony optimization to reduce NOx emissions in coal-fired utility boilers

    SciTech Connect

    Ligang Zheng; Hao Zhou; Chunlin Wang; Kefa Cen

    2008-03-15

    Combustion optimization has recently demonstrated its potential to reduce NOx emissions in high capacity coal-fired utility boilers. In the present study, support vector regression (SVR), as well as artificial neural networks (ANN), was proposed to model the relationship between NOx emissions and operating parameters of a 300 MW coal-fired utility boiler. The predicted NOx emissions from the SVR model, by comparing with that of the ANN-based model, showed better agreement with the values obtained in the experimental tests on this boiler operated at different loads and various other operating parameters. The mean modeling error and the correlation factor were 1.58% and 0.94, respectively. Then, the combination of the SVR model with ant colony optimization (ACO) to reduce NOx emissions was presented in detail. The experimental results showed that the proposed approach can effectively reduce NOx emissions from the coal-fired utility boiler by about 18.69% (65 ppm). A time period of less than 6 min was required for NOx emissions modeling, and 2 min was required for a run of optimization under a PC system. The computing times are suitable for the online application of the proposed method to actual power plants. 37 refs., 8 figs., 3 tabs.

  7. A summary of SNCR applications to two coal-fired wet bottom boilers

    SciTech Connect

    Himes, R.; Hubbard, D.; West, Z.

    1996-01-01

    In response to NO{sub x} reductions mandated under Title I of the 1990 Clean Air Act Amendments (CAAA), Public Service Electric & Gas and Atlantic Electric of New Jersey evaluated Selective Non-Catalytic Reduction (SNCR) for NO{sub x} control under separate programs at Mercer Station and B.L. England Station, respectively. Mercer Station is comprised of twin 321 MW Foster Wheeler coal-fired wet bottom boilers, with natural gas capability up to 100% load. B.L. England Station has three units, two of which are cyclone boilers of 136 MW and 163 MW. These furnace designs are of particular interest in that nominally 23,000 MW of cyclone boiler capacity and 6,900 MW of wall- or turbo-fired wet bottom boiler capacity will be faced with NO{sub x} reductions to be mandated under Title IV - Phase II for Group II boilers. Both stations evaluated Nalco Fuel Tech`s SNCR system using a portable test skid, with urea as the reducing chemical. The Mercer Unit 2 demonstration was performed with a low sulfur coal (nominally 0.8%), while the B.L. England Unit 1 demonstration utilized a medium sulfur coal (nominally 2.4%), and also re-injects fly ash back into the cyclones for ultimate collection and removal as slag. To address concerns over potential Ljungstrom air heater fouling, due to reactions between ammonia and SO{sub 3} in the air heater, and fly ash salability at Mercer Station, both sites targeted no greater than 5-10 ppmv ammonia emissions at the economizer exit. At Mercer Unit 2, air heater fouling was only experienced during system start-up when the ammonia emissions at the economizer exit were estimated at levels approaching 60 ppmv. B.L. England Unit 1, however, experienced frequent fouling of the air heater. NO{sub x} reductions achieved at both sites ranged between 30%-40% from nominal baseline NO{sub x} levels of 1.1-1.6 lb/MMBtu. Each site is currently undergoing installation of commercial SNCR systems.

  8. Development of advanced NO[sub x] control concepts for coal-fired utility boilers

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO[sub x], process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayedin Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO[sub x], by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0[sub 2]. Assuming that 85 percent of the newly formed N0[sub 2] can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO[sub x], process has been shown capable of reducing NO[sub 2], by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0[sub 2] formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  9. Evaluation of activated carbon for control of mercury from coal-fired boilers

    SciTech Connect

    Miller, S.; Laudal, D.; Dunham, G.

    1995-11-01

    The ability to remove mercury from power plant flue gas may become important because of the Clean Air Act amendments` requirement that the U.S. Environmental Protection Agency (EPA) assess the health risks associated with these emissions. One approach for mercury removal, which may be relatively simple to retrofit, is the injection of sorbents, such as activated carbon, upstream of existing particulate control devices. Activated carbon has been reported to capture mercury when injected into flue gas upstream of a spray dryer baghouse system applied to waste incinerators or coal-fired boilers. However, the mercury capture ability of activated carbon injected upstream of an electrostatic precipitator (ESP) or baghouse operated at temperatures between 200{degrees} and 400{degrees}F is not well known. A study sponsored by the U.S. Department of Energy and the Electric power Research Institute is being conducted at the University of North Dakota Energy & Environmental Research Center (EERC) to evaluate whether mercury control with sorbents can be a cost-effective approach for large power plants. Initial results from the study were reported last year. This paper presents some of the recent project results. Variables of interest include coal type, sorbent type, sorbent addition rate, collection media, and temperature.

  10. Pulse-jet fabric filters for coal-fired utility and industrial boilers: Final report

    SciTech Connect

    Dean, A.H.; Cushing, K.M.

    1987-09-01

    Pulse-jet fabric filters rely on the filtration of dirty flue gas by the outside surface of the bags, which are then cleaned by a shock wave from an air pulse entering each bag from the top. The shock wave travels down each bag, flexing the bag and dislodging dustcake as it travels the length of the bag downward and then upward. A venturi may or may not be used to enhance the pulse, and cleaning may be on-line or off-line. This study provides a convenient and versatile information base about pulse-jet fabric filters on coal-fired boilers. Features include an overview of the pulse-jet concept, a discussion of the advantages and disadvantages of pulse-jet cleaning, a survey of vendors and design and hardware features of pulse-jet installations, discussion of these design and hardware characteristics for several vendors, case histories of a wide variety of installations as examples, and a list of pertinent references. The most important part of the study is an exhaustive table of pulse-jet installations and their features, sorted several different ways for accessibility. Predominant features of the installations in the list are analyzed and presented in graphic form.

  11. TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90 MW COAL FIRED BOILERS

    SciTech Connect

    Richard E. Johnson

    2004-07-30

    With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. WE Energies has over 3,700 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the WE Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, WE Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single

  12. Retrofit costs for lime/limestone FGD and lime spray drying at coal-fired utility boilers

    SciTech Connect

    Emmel, T.E.; Jones, J.W.

    1990-01-01

    The paper gives results of a research program the objective of which was to significantly improve engineering cost estimates currently being used to evaluate the economic effects of applying SO2 controls to existing coal-fired utility boilers. The costs of retrofitting conventional lime/limestone wet flue gas desulfurization (L/LS FGD) and lime spray drying (LSD) FGD at 100-200 coal-fired power plants are being estimated under this program. The retrofit capital cost estimating procedures used for L/LS FGD and LSD FGD make two cost adjustments to current procedures used to estimate FGD costs: cost adders (for items not normally included in FGD system costs; e.g., demolition and relocation of existing facilities) and cost multipliers (to adjust capital costs for site access, congestion, and underground obstructions).

  13. Development of Erosion-Corrosion-Resistant Cold-Spray Nanostructured Ni-20Cr Coating for Coal-Fired Boiler Applications

    NASA Astrophysics Data System (ADS)

    Kumar, M.; Singh, H.; Singh, N.; Chavan, N. M.; Kumar, S.; Joshi, S. V.

    2015-12-01

    The erosion-corrosion (E-C) behavior of a cold-spray nanostructured Ni-20Cr coating was studied under cyclic conditions in a coal-fired boiler. This study was done for 15 cycles (1500 h), in which each cycle comprised 100 h of heating in the boiler environment, followed by 1 h of cooling under ambient air conditions. The E-C extent was evaluated in terms of thickness loss data of the samples. The eroded-corroded samples were characterized using XRD, SEM/EDS, and x-ray mapping analyses. The nanostructured coating offered excellent E-C protection to boiler tube material (SA 516 steel) under harsh live conditions of the boiler. This E-C resistance offered by investigated coating may be attributed to the presence of protective NiO and Cr2O3 phases in its oxide scale and its superior as-sprayed microhardness.

  14. A NOVEL SENSOR AND MEASUREMENT SYSTEM FOR FIRESIDE CORROSION MONITORING IN COAL-FIRED BOILERS

    SciTech Connect

    Heng Ban; Zuoping Li

    2003-03-01

    Fireside corrosion in coal-fired power plants is a major obstacle to increase the overall efficiency for power producers. The increased use of opportunity fuels and low emission combustion modes have aggravated the corrosion on boiler tube walls in power plants. Corrosion-induced equipment failure could lead to catastrophic damage and inflict significant loss of production and cost for repair. Monitoring fireside corrosion in a reliable and timely manner can provide significant benefits to the plant operation. Current corrosion inspection and measurement are typically performed during scheduled maintenance outages, which is often after the damage is done. In the past, there have been many attempts to develop real time continuous corrosion monitoring technologies. However, there is still no short-term, online corrosion monitoring system commercially available for fireside corrosion to date due to the extremely harsh combustion environment. This report describes the results of a laboratory feasibility study on the development effort of a novel sensor for on-line fireside corrosion monitoring. A novel sensor principle and thin-film technologies were employed in the corrosion sensor design and fabrication. The sensor and the measurement system were experimentally studied using laboratory muffle furnaces. The results indicated that an accurate measure of corrosion rate could be made with high sensitivity using the new sensor. The investigation proved the feasibility of the concept and demonstrated the sensor design, sensor fabrication, and measurement instrumentation at the laboratory scale. An uncertainty analysis of the measurement system was also performed to provide a basis for further improvement of the system for future pilot or full scale testing.

  15. Component development in support of B and W`s advanced coal-fired low-emissions boiler system

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Rodgers, L.W.; Sivy, J.L.

    1995-12-31

    Shortly after the year 2000 it is expected that new generating plants will be needed in North America to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. If coal is to remain the fuel of choice for this new and replacement power generation, the plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further tighten regulations for new coal-fired plants. To address the design issues facing new and replacement coal-fired power plants, Babcock and Wilcox (B and W), under contract to the US Department of Energy (DOE), with subcontracts to Physical Sciences Inc. (PSI) and Raytheon Engineers and Constructors (RE and C), has been developing an advanced generating plant design in DOE`s Combustion 2000 program entitled, ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler System`` (LEBS). The project objective is to design a new boiler equipped with improved combustion and heat transfer subsystems and advanced environmental control technologies capable of achieving emissions of sulfur dioxide (SO{sub 2}), nitrogen oxides (NO{sub x}), and particulates far below current New Source Performance Standards (NSPS). In Phase 1, completed in 1994, a thorough review and assessment of potential advanced technologies and techniques for the control of emissions, and a review of boiler design options were performed. In phases 2 and 3 currently underway, research and development continues to resolve design uncertainties at the pilot and subsystem scale. A preliminary design for a Proof-Of-Concept (POC) Demonstration Facility has also been completed. Results of these activities will be presented in this paper.

  16. High Temperature Behavior of Cr3C2-NiCr Coatings in the Actual Coal-Fired Boiler Environment

    NASA Astrophysics Data System (ADS)

    Bhatia, Rakesh; Sidhu, Hazoor Singh; Sidhu, Buta Singh

    2015-03-01

    Erosion-corrosion is a serious problem observed in steam-powered electricity generation plants, and industrial waste incinerators. In the present study, four compositions of Cr3C2-(Ni-20Cr) alloy coating powder were deposited by high-velocity oxy-fuel spray technique on T-91 boiler tube steel. The cyclic studies were performed in a coal-fired boiler at 1123 K ± 10 K (850 °C ± 10 °C). X-ray diffraction, scanning electron microscopy/energy dispersive X-ray analysis and elemental mapping analysis techniques were used to analyze the corrosion products. All the coatings deposited on T-91 boiler tube steel imparted hot corrosion resistance. The 65 pctCr3C2 -35 pct (Ni-20Cr)-coated T-91 steel sample performed better than all other coated samples in the given environment.

  17. Evaluation of the behavior of shrouded plasma spray coatings in the platen superheater of coal-fired boilers

    SciTech Connect

    Sidhu, B.S.; Prakash, S.

    2006-06-15

    Nickel- and cobalt-based coatings were formulated by a shrouded plasma spray process on boiler tube steels, namely, ASTM-SA210-grade A1 (GrA1), ASTM-SA213-T-11 (T11), and ASTM-SA213-T-22 (T22). The Ni-22Cr-10A1-1Y alloy powder was sprayed as a bond in each case before the final coating. The degradation behavior of the bared and coated steels was studied in the platen superheater of the coal-fired boiler. The samples were inserted through the soot blower dummy points with the help of stainless steel wires. The coatings were found to be effective in increasing resistance to degradation in the given boiler environment. The maximum protection was observed in the case of Stellite-6 (St-6) coating.

  18. Economic comparison of fabric filters and electrostatic precipitators for particulate control on coal-fired utility boilers

    NASA Technical Reports Server (NTRS)

    Cukor, P. M.; Chapman, R. A.

    1978-01-01

    The uncertainties and associated costs involved in selecting and designing a particulate control device to meet California's air emission regulations are considered. The basic operating principles of electrostatic precipitators and fabric filters are discussed, and design parameters are identified. The size and resulting cost of the control device as a function of design parameters is illustrated by a case study for an 800 MW coal-fired fired utility boiler burning a typical southwestern subbituminous coal. The cost of selecting an undersized particulate control device is compared with the cost of selecting an oversized device.

  19. Advances of flue gas desulfurization technology for coal-fired boilers and strategies for sulfur dioxide pollution prevention in China

    SciTech Connect

    Yang, C.; Zeng, G.; Li, G.; Qiu, J.

    1999-07-01

    Coal is one of the most important kinds of energy resources at the present time and in the immediate future in China. Sulfur dioxide resulting from combustion of coal is one of the principle pollutants in the air. Control of SO{sub 2} discharge is still a major challenge for environmental protection in developing China. In this paper, research, development and application of technology of flue gas desulfurization (FGD) for coal-fired boilers in China will be reviewed with emphasis on cost-effective technology, and the development trends of FGD technology, as well as the strategy for SO{sub 2} discharge control in China, will be analyzed. A practical technology for middle-small-sized boilers developed by the primary author and the field investigation results will also be presented. At present, there are four major kinds of FGD technologies that are practical to be applied in China for their cost-effectiveness and efficiency to middle-small-sized boilers. An important development trend of the FGD technology for middle-small-sized boilers for the next decade is improvement of the existing cost-effective wet-type FGD technology, and in the future it will be the development of dry-type FGD technology. For middle-sized generating boilers, the development direction of the FGD technology is the spraying and drying process. For large-sized generating boilers, the wet-type limestone-plaster process will still be applied in the immediate future, and dry-type FGD technologies, such as ammonia with electron beam irradiation, will be developed in the future. State strategies for the control of SO{sub 2} discharge will involve the development and popularization of efficient coal-fired devices, extension of gas coal and liquefied coal, spreading coal washing, and centralized heating systems.

  20. Optimization of high efficiency and low pollution of coal fired boilers for new and retrofit applications

    SciTech Connect

    Kaneko, S.; Kinoshita, M.; Morii, A.

    1994-12-31

    The Japanese government regulation of NOx emissions from thermal power stations has been amended four times since it was first introduced in 1973 and has become more strict each time as shown. Especially in the last decade, the regulation on pulverized coal firing has been strengthened, and a low NOx level close to that of oil firing is now being required. Reduction of NOx emissions generally meant a decrease of combustion efficiency, as has been the case for cars. In coal fired units, reducing NOx emissions caused an increase of unburnt carbon and resulted in a decrease of efficiency of the unit.

  1. The worldwide applicability of B and W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Sivy, J.L.

    1996-12-31

    Babcock and Wilcox, under contract to the US Department of Energy (DOE), has been developing an advanced generating plant design in DOE`s Combustion 2000 program entitled, Engineering Development of Advanced Coal-Fired Low Emission Boiler System. The objective of the LEBS program is to develop an advanced pulverized coal (PC) fired power generation system for commercial application by the year 2000. Since concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further tighten regulations for new coal-fired plants, the system must achieve very low emissions and high cycle efficiency at a life cycle cost equivalent to a conventional PC plant meeting New Source Performance Standards (NSPS). B and W has coupled advanced environmental control technologies capable of achieving emissions or NO{sub x}, SO{sub x}, and particulate far below current NSPS with an advanced boiler equipped with improved combustion and heat transfer subsystems to meet this objective. The B and W LEBS plant uses conventional state-of-the-art equipment along with developing new technologies to meet the program goals. This combustion of new and proven technologies allows B and W to meet the current demands in the marketplace. This paper describes B and W`s advanced generating plant design and its relevance to both the foreign and domestic markets.

  2. A mathematical model of slagging of the furnace of the pulverized-coal-firing boiler

    NASA Astrophysics Data System (ADS)

    Chernetskii, M. Yu.; Alekhnovich, A. N.; Dekterev, A. A.

    2012-08-01

    The mathematical model of furnace slagging integrated into the Sigma-Flow program system of computational hydrodynamics has been developed; this system makes it possible to calculate aerodynamics, processes of heat-and-mass exchange, and combustion processes in complex technological facilities, including pulverized-coal-firing furnaces.

  3. Control of mercury emissions from coal fired electric uitlity boilers: An update

    EPA Science Inventory

    Coal-fired power plants in the U.S. are known to be the major anthropogenic source of domestic mercury emissions. The Environmental Protection Agency (EPA) has recently proposed to reduce emissions of mercury from these plants. In March 2005, EPA plans to promulgate final regulat...

  4. Urea injection NO sub X removal on a 325 MW brown coal-fired electric utility boiler in West Germany

    SciTech Connect

    Negrea, S.; Jones, D.G. ); Rose, G. ); Smith, R.A.; Shimoto, G.H. )

    1990-01-01

    An advanced urea injection system for NO{sub x} control has been installed and is providing compliance with 200 mg/Nm3 (i.e., about 100 ppm) regulatory requirements on a 325 MW brown coal-fired Block C Offleben boiler operated by Braunschweigische Kohlen-Bergwerke AG (BKB), a Wester German electric utility company. The boiler is part of BKB's Offleben plant, located near Hannover on the border with East Germany. This paper concludes that proper urea injection system design (i.e., injection nozzle parameters and nozzle locations), combined with proper operation and adjustment of automatic load-following control, has provided BKB with a reliable means of compliance with NO{sub x} control regulations. Of particular importance in this application was achieving low levels of NH{sub 3} slip, which would have otherwise combined with sulfur oxides, causing deposits and/or air preheater fouling.

  5. MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

    SciTech Connect

    E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; T.H. Fletcher; H. Zhang; K.A. Davis; M. Denison; H. Shim

    2002-01-01

    The focus of this program is to provide insight into the formation and minimization of NO{sub x} in multi-burner arrays, such as those that would be found in a typical utility boiler. Most detailed studies are performed in single-burner test facilities, and may not capture significant burner-to-burner interactions that could influence NO{sub x} emissions. Thus, investigations of such interactions were made by performing a combination of single and multiple burner experiments in a pilot-scale coal-fired test facility at the University of Utah, and by the use of computational combustion simulations to evaluate full-scale utility boilers. In addition, fundamental studies on nitrogen release from coal were performed to develop greater understanding of the physical processes that control NO formation in pulverized coal flames--particularly under low NO{sub x} conditions. A CO/H{sub 2}/O{sub 2}/N{sub 2} flame was operated under fuel-rich conditions in a flat flame reactor to provide a high temperature, oxygen-free post-flame environment to study secondary reactions of coal volatiles. Effects of temperature, residence time and coal rank on nitrogen evolution and soot formation were examined. Elemental compositions of the char, tar and soot were determined by elemental analysis, gas species distributions were determined using FTIR, and the chemical structure of the tar and soot was analyzed by solid-state {sup 13}C NMR spectroscopy. A laminar flow drop tube furnace was used to study char nitrogen conversion to NO. The experimental evidence and simulation results indicated that some of the nitrogen present in the char is converted to nitric oxide after direct attack of oxygen on the particle, while another portion of the nitrogen, present in more labile functionalities, is released as HCN and further reacts in the bulk gas. The reaction of HCN with NO in the bulk gas has a strong influence on the overall conversion of char-nitrogen to nitric oxide; therefore, any model that

  6. Engineering development of advanced coal-fired low-emission boiler system. Technical progress report No. 1, August--December 1992

    SciTech Connect

    Not Available

    1993-02-26

    The Pittsburgh Energy Technology Center of the US Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: NO{sub x} emissions not greater than one-third NSPS; SO{sub x} emissions not greater than one-third NSPS; and particulate emissions not greater than one-half NSPS. The specific secondary objectives are: Improved ash disposability and reduced waste generation; reduced air toxics emissions; increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a commercial generation unit.

  7. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 16 2011-07-01 2011-07-01 false Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) ACID RAIN NITROGEN OXIDES...

  8. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 17 2012-07-01 2012-07-01 false Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) ACID RAIN NITROGEN OXIDES...

  9. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 17 2013-07-01 2013-07-01 false Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) ACID RAIN NITROGEN OXIDES...

  10. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 17 2014-07-01 2014-07-01 false Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) ACID RAIN NITROGEN OXIDES...

  11. 40 CFR Appendix A to Part 76 - Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 16 2010-07-01 2010-07-01 false Phase I Affected Coal-Fired Utility Units With Group 1 or Cell Burner Boilers A Appendix A to Part 76 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR PROGRAMS (CONTINUED) ACID RAIN NITROGEN OXIDES EMISSION REDUCTION PROGRAM Pt. 76, App. A Appendix A to Part...

  12. Least Square Fast Learning Network for modeling the combustion efficiency of a 300WM coal-fired boiler.

    PubMed

    Li, Guoqiang; Niu, Peifeng; Wang, Huaibao; Liu, Yongchao

    2014-03-01

    This paper presents a novel artificial neural network with a very fast learning speed, all of whose weights and biases are determined by the twice Least Square method, so it is called Least Square Fast Learning Network (LSFLN). In addition, there is another difference from conventional neural networks, which is that the output neurons of LSFLN not only receive the information from the hidden layer neurons, but also receive the external information itself directly from the input neurons. In order to test the validity of LSFLN, it is applied to 6 classical regression applications, and also employed to build the functional relation between the combustion efficiency and operating parameters of a 300WM coal-fired boiler. Experimental results show that, compared with other methods, LSFLN with very less hidden neurons could achieve much better regression precision and generalization ability at a much faster learning speed. PMID:24373896

  13. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-01-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the third reporting quarter, the electrostatic tensiometer for laboratory determination of flyash cohesivity was completed. Modifications were made to this method to improve repeatability. In addition, a new multi-cell laboratory flyash resistivity furnace was completed. Also during this quarter an agreement was reached for the initial field trial of the new additives at the City of Ames, Iowa Municipal Power Plant.

  14. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-01-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, installation of a liquid flue gas conditioning system was completed at the American Electric Power Conesville Plant, Unit 3. This plant fires a bituminous coal and has opacity and particulate emissions performance issues related to fly ash re-entrainment. Two cohesivity-specific additive formulations, ADA-44C and ADA-51, will be evaluated. In addition, ammonia conditioning will also be compared.

  15. [Engineering development of advanced coal-fired low-emission boiler systems]. Technical progress report, October--December 1995

    SciTech Connect

    Wesnor, J.D.; Bakke, E.; Bender, D.J.; Kaminski, R.S.

    1995-12-31

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emisssion boiler systems. The primary objectives are: NO{sub x} emissions, lb/million Btu; SO{sub 2} emissions, lb/million Btu; particulate emissions, lb/million Btu; and net plant efficiency, not less than 42%. The secondary objectives are: improved ash disposability; reduced waste generation; and reduced air toxics emissions. Accomplishments to date are summarized for the following tasks: task 1, project planning and management; task 7, component development and optimization; task 8, preliminary POC test facility design; task 9, subsystem test design and plan; task 10, subsystem test unit construction; and task 11, subsystem test operation and evaluation.

  16. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard; Kenneth E. Baldrey; Richard Schlager

    2000-04-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. Preliminary testing has identified a class of common deliquescent salts that effectively control flyash resistivity on a variety of coals. A method to evaluate cohesive properties of flyash in the laboratory has been selected and construction of an electrostatic tensiometer test fixture is underway. Preliminary selection of a variety of chemicals that will be screened for effect on flyash cohesion has been completed.

  17. Assessment of control technologies for reducing emissions of SO sub 2 and NOx from existing coal-fired utility boilers. Final report, January 1987-December 1989

    SciTech Connect

    White, D.M.; Maibodi, M.

    1990-09-01

    The report reviews available information and estimated costs on 15 emission control technology categories applicable to existing coal-fired electric utility boilers. The categories include passive controls such as least emission dispatching, conventional processes, and emerging technologies still undergoing pilot scale and commercial demonstration. The status of each technology is reviewed relative to four elements: Description--how the technology works; Applicability--its applicability to existing plants; Performance--the expected emissions reduction; and Costs--the capital cost, busbar cost, and cost per ton of SO2 and NOx removed. Costs are estimated for new and retrofit applications for various boiler sizes, operating characteristics, fuel qualities, and boiler retrofit difficulties.

  18. Full operating range robust hybrid control of a coal-fired boiler/turbine unit - article no. 041011

    SciTech Connect

    Zheng, K.; Bentsman, J.; Taft, C.W.

    2008-07-15

    Multi-input-multi-output robust controllers recently designed for the megawatt output/throttle pressure control in a coal-fired power plant boiler/turbine unit have demonstrated performance robustness noticeably superior to that of the currently employed nonlinear PID-based controller. These controllers, however, have been designed only for the range of 150-185 MW around the 185 MW nominal operating point, exhibiting a significant loss of performance in the lower range of 120-150 MW. Through system identification, the reason for this performance loss is demonstrated in the current work to be a pronounced dependence of the boiler/turbine unit steady state gains on the operating point. This problem is addressed via a hybrid control law consisting of two robust controllers and a robust switch between them activated by the set point change. The controllers are designed to cover the corresponding half-ranges of the full operating range. This permits attainment of the desired overall performance as well as reduction of modeling uncertainty induced by the operating point change to approximately 25% of that associated with the previous designs. Robust switching is accomplished through a novel hybrid mode of behavior-robustly controlled discrete transition.

  19. COMBUSTION MODIFICATION EFFECTS ON NOX EMISSIONS FROM GAS-, OIL-, AND COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The report represents the conclusion of 4 years of analysis of large quantities of emissions, operating conditions, and boiler configuration data from full-scale multiple-burner, electric-generating boilers firing natural gas, oil, and coal fuels. The overall objective of the stu...

  20. ANALYSIS TEST DATA FOR NOX CONTROL IN COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The report describes the analyses of a large quantity of emissions, operating conditions, and boiler configuration data from full-scale, multiple-burner, electric-generating boilers firing coal fuel. Objectives of the study include: (1) evaluation of the effects of combustion mod...

  1. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 15, April 15 1996--June 1996

    SciTech Connect

    1996-08-19

    The Pittsburgh Energy Technology center of the US Department of Energy (DOE) has contracted with Combustion Engineering; Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quote} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis.

  2. Evaluation of BOC'S Lotox Process for the Oxidation of Elemental Mercury in Flue Gas from a Coal-Fired Boiler

    SciTech Connect

    Khalid Omar

    2008-04-30

    Linde's Low Temperature Oxidation (LoTOx{trademark}) process has been demonstrated successfully to remove more than 90% of the NOx emitted from coal-fired boilers. Preliminary findings have shown that the LoTOx{trademark} process can be as effective for mercury emissions control as well. In the LoTOx{trademark} system, ozone is injected into a reaction duct, where NO and NO{sub 2} in the flue gas are selectively oxidized at relatively low temperatures and converted to higher nitrogen oxides, which are highly water soluble. Elemental mercury in the flue gas also reacts with ozone to form oxidized mercury, which unlike elemental mercury is water-soluble. Nitrogen oxides and oxidized mercury in the reaction duct and residual ozone, if any, are effectively removed in a wet scrubber. Thus, LoTOx{trademark} appears to be a viable technology for multi-pollutant emission control. To prove the feasibility of mercury oxidation with ozone in support of marketing LoTOx{trademark} for multi-pollutant emission control, Linde has performed a series of bench-scale tests with simulated flue gas streams. However, in order to enable Linde to evaluate the performance of the process with a flue gas stream that is more representative of a coal-fired boiler; one of Linde's bench-scale LoTOx{trademark} units was installed at WRI's combustion test facility (CTF), where a slipstream of flue gas from the CTF was treated. The degree of mercury and NOx oxidation taking place in the LoTOx{trademark} unit was quantified as a function of ozone injection rates, reactor temperatures, residence time, and ranks of coals. The overall conclusions from these tests are: (1) over 80% reduction in elemental mercury and over 90% reduction of NOx can be achieved with an O{sub 3}/NO{sub X} molar ratio of less than two, (2) in most of the cases, a lower reactor temperature is preferred over a higher temperature due to ozone dissociation, however, the combination of both low residence time and high temperature

  3. Potentials of Biomass Co-Combustion in Coal-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Werther, J.

    The present work provides a survey on the potentials of co-combustion of biomass and biogenic wastes in large-scale coal-fired power plants. This allows an energetic utilization at a high level of efficiency which is not obtainable in small-scale dedicated biomass combustors. Co-firing at low percentages of the thermal power (typically below 5-10 %) avoids the characteristic operating problems of biomass combustion, i.e. ash sintering and fouling of heat transfer surfaces. Co-firing of biogenic wastes is already widely practiced in Germany, non-waste biomass like forest residues are for subsidy reasons combusted in small dedicated mono-combustion plants. A future increase of co-combustion may be associated with the upgrading of biogenic wastes with high water content to biofuels by drying. Such biofuels could substitute more expensive coal and save on CO2 emission certificates. In the more distant future biomass co-combustion may help in the CO2 scrubbing process by lowering the target level of CO2 absorption efficiency.

  4. Demonstration tests of new burner diagnostic system on a 650 MW coal-fired utility boiler

    SciTech Connect

    Khesin, M.; Quenan, D.; Jesikiewicz, T.; Kenien, D.; Girvan, R.

    1997-09-01

    Forney Corporation, MK Engineering (MKE) and NYSEG jointly conducted extensive testing of a new Burner Diagnostic System (BDS) based on analysis of flame turbulence in the burner ignition zone. Tests were conducted on the 700 MW coal-fired unit at NYSEG Kintigh Station with the objective to evaluate the new system`s capabilities and its potential for improvements in combustion efficiency and NO{sub x} reduction. The overall objectives in creating this new product included the following: develop and test a set of advanced algorithms correlating flame signatures with combustion parameters, such as air-fuel ratio, combustion efficiency, flame stability, CO and NO{sub x} emissions; develop a new generation of flame sensors with improved flame detection and burner management capabilities; develop new advanced combustion optimization strategies and systems, and to equip the operator with an effective new tool to improve combustion performance; and evaluate the new system feasibility and to compare the data with results of the NYSEG`s SMG-10 application (which provides precision measurements of coal and primary air flows to each burner).

  5. Coal-fired boiler houses in Cracow present state and possibilities to improve their efficiency

    SciTech Connect

    Cyklis, P.; Butcher, T.A.

    1995-12-31

    A significant amount of heat energy both for heating and process purposes is generated in Cracow, Poland in small-and medium size local boiler houses. The operating procedure of these boiler houses is most often economically and ecologically ineffective because of the bad condition of boilers and lack of funds to install automation, control and measurement equipment. Within the Polish-American Program of Elimination of Low Emission Sources financed by the US Department of Energy, the ENERGOEKSPERT Co., Ltd. investigated chosen boiler houses in Cracow, commissioned by the Cracow Development Office. The results of these investigations were subject of engineering analysis carried out at the Institute of Industrial Equipment and Power Engineering, Technical University, Cracow. The analysis proved that the low-cost improvement of economic efficiency and reduction of air pollutant emission is feasible for combustion of coal fuels.

  6. Neural network predictions of slagging and fouling in pulverized coal-fired utility boilers

    SciTech Connect

    Wildman, D.; Smouse, S.; Chi, R.

    1996-12-31

    Feed-forward back-propagation neural networks were trained to relate the occurrence and characteristics of troublesome slagging and fouling deposits in utility boilers to coal properties, boiler design features, and boiler operating conditions. The data used in this effort were from a survey of utility boilers conducted by Battelle Columbus Laboratories in an Electric Power Research Institute project. Two networks were developed in this study, one for slagging and one for fouling, to predict ash deposition in various types of boilers (wall-, opposed wall-, tangentially, and cyclone-fired) that fire bituminous and sub-bituminous coals. Both networks predicted the frequency of deposition problems, physical nature (or state) of the deposit, and the thickness of the deposit. Since deposit characteristics vary with boiler location and operating conditions, the worst documented cases of ash deposition were used to train the neural networks. Comparison of actual and predicted deposition showed very good agreement in general. The relative importance of some of the input variables on the predicted deposit characteristics were assessed in a sensitivity analysis. Also, the slagging and fouling characteristics of a blend of two coals with significant different deposition characteristics were predicted to demonstrate a practical application of developed neural networks.

  7. [Predicting low NOx combustion property of a coal-fired boiler].

    PubMed

    Zhou, Hao; Mao, Jianbo; Chi, Zuohe; Jiang, Xiao; Wang, Zhenhua; Cen, Kefa

    2002-03-01

    More attention was paid to the low NOx combustion property of the high capacity tangential firing boiler, but the NOx emission and unburned carbon content in fly ash of coal burned boiler were complicated, they were affected by many factors, such as coal character, boiler's load, air distribution, boiler style, burner style, furnace temperature, excess air ratio, pulverized coal fineness and the uniformity of the air and coal distribution, etc. In this paper, the NOx emission property and unburned carbon content in fly ash of a 600 MW utility tangentially firing coal burned boiler was experimentally investigated, and taking advantage of the nonlinear dynamics characteristics and self-learning characteristics of artificial neural network, an artificial neural network model on low NOx combustion property of the high capacity boiler was developed and verified. The results illustrated that such a model can predicate the NOx emission concentration and unburned carbon content under various operating conditions, if combined with the optimization algorithm, the operator can find the best operation condition of the low NOx combustion. PMID:12048812

  8. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-09-01

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During this reporting quarter, further laboratory-screening tests of additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of fly ash cohesivity. Resistivity was measured for each screening test with a multi-cell laboratory fly ash resistivity furnace constructed for this project. Also during this quarter chemical formulation testing was undertaken to identify stable and compatible resistivity/cohesivity liquid products.

  9. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

    NASA Technical Reports Server (NTRS)

    Knightly, W. F.

    1980-01-01

    About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuels consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

  10. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

    NASA Technical Reports Server (NTRS)

    Knightly, W. F.

    1980-01-01

    Various advanced energy conversion systems (ECS) are compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidates which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on-site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented for coal fired process boilers. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented.

  11. Gas-phase mercury reduction to measure total mercury in the flue gas of a coal-fired boiler.

    PubMed

    Meischen, Sandra J; Van Pelt, Vincent J; Zarate, Eugene A; Stephens, Edward A

    2004-01-01

    Gaseous elemental and total (elemental + oxidized) mercury (Hg) in the flue gas from a coal-fired boiler was measured by a modified ultraviolet (UV) spectrometer. Challenges to Hg measurement were the spectral interferences from other flue gas components and that UV measures only elemental Hg. To eliminate interference from flue gas components, a cartridge filled with gold-coated sand removed elemental Hg from a flue gas sample. The Hg-free flue gas was the reference gas, eliminating the spectral interferences. To measure total Hg by UV, oxidized Hg underwent a gas-phase, thermal-reduction in a quartz cell heated to 750 degrees C. Simultaneously, hydrogen was added to flash react with the oxygen present forming water vapor and preventing Hg re-oxidation as it exits the cell. Hg concentration results are in parts per billion by volume Hg at the flue gas oxygen concentration. The modified Hg analyzer and the Ontario Hydro method concurrently measured Hg at a field test site. Measurements were made at a 700-MW steam turbine plant with scrubber units and selective catalytic reduction. The flue gas sampled downstream of the selective catalytic reduction contained 2100 ppm SO2 and 75 ppm NOx. Total Hg measured by the Hg analyzer was within 20% of the Ontario Hydro results. PMID:14871013

  12. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section B

    NASA Technical Reports Server (NTRS)

    Knightly, W. F.

    1980-01-01

    About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidate which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented. Two nocogeneration base cases are included: coal fired and residual fired process boilers.

  13. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2003-07-30

    The U.S. Department of Energy and ADA Environmental Solutions are engaged in a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the fly ash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. This quarterly report summarizes project activity for the period April-June, 2003. In this period there was limited activity and no active field trials. Results of ash analysis from the AEP Conesville demonstration were received. In addition, a site visit was made to We Energies Presque Isle Power Plant and a proposal extended for a flue gas conditioning trial with the ADA-51 cohesivity additive. It is expected that this will be the final full-scale evaluation on the project.

  14. Cogeneration Technology Alternatives Study (CTAS). Volume 6: Computer data. Part 1: Coal-fired nocogeneration process boiler, section A

    NASA Astrophysics Data System (ADS)

    Knightly, W. F.

    1980-05-01

    Various advanced energy conversion systems (ECS) are compared with each other and with current technology systems for their savings in fuel energy, costs, and emissions in individual plants and on a national level. About fifty industrial processes from the largest energy consuming sectors were used as a basis for matching a similar number of energy conversion systems that are considered as candidates which can be made available by the 1985 to 2000 time period. The sectors considered included food, textiles, lumber, paper, chemicals, petroleum, glass, and primary metals. The energy conversion systems included steam and gas turbines, diesels, thermionics, stirling, closed cycle and steam injected gas turbines, and fuel cells. Fuels considered were coal, both coal and petroleum based residual and distillate liquid fuels, and low Btu gas obtained through the on-site gasification of coal. Computer generated reports of the fuel consumption and savings, capital costs, economics and emissions of the cogeneration energy conversion systems (ECS's) heat and power matched to the individual industrial processes are presented for coal fired process boilers. National fuel and emissions savings are also reported for each ECS assuming it alone is implemented.

  15. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers

    SciTech Connect

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1996-05-01

    Research is presently being initiated to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituents` size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. During the last quarter, model Ni-Al{sub 2}O{sub 3} powder cermet composites were produced at Idaho National Engineering Laboratory by the Hot Isostatic Pressing (HIP) technique. The composite samples contained 0, 21, 27, 37, and 45 volume percent of Al{sub 2}O{sub 2} in a nickel matrix with an average size of alumina particles of 12 micrometers. The increase in volume fraction of alumina in the nickel matrix from 0 to 45% led to an increase in hardness of these composites from 85 to 180 HV{sub 1000}. The experimental procedure and preliminary microstructural characterization of Ni-Al{sub 2}O{sub 3} composites are presented in this progress report along with plans for the research in coming year. 3 figs.

  16. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    Kenneth E. Baldrey

    2001-05-01

    The U.S. Department of Energy and ADA Environmental Solutions has begun a project to develop commercial flue gas conditioning additives. The objective is to develop conditioning agents that can help improve particulate control performance of smaller or under-sized electrostatic precipitators on utility coal-fired boilers. The new chemicals will be used to control both the electrical resistivity and the adhesion or cohesivity of the flyash. There is a need to provide cost-effective and safer alternatives to traditional flue gas conditioning with SO{sub 3} and ammonia. During the fourth reporting quarter, laboratory-screening tests of more than 20 potential additive formulations were completed. For these tests, the electrostatic tensiometer method was used for determination of flyash cohesivity. Resistivity was measured for each screening test with a new multi-cell laboratory flyash resistivity furnace constructed for this project. An initial field trial of three additive formulations was also conducted at the City of Ames, Iowa Municipal Power Plant.

  17. Relative accuracy testing of an X-ray fluorescence-based mercury monitor at coal-fired boilers.

    PubMed

    Hay, K James; Johnsen, Bruce E; Ginochio, Paul R; Cooper, John A

    2006-05-01

    The relative accuracy (RA) of a newly developed mercury continuous emissions monitor, based on X-ray fluorescence, was determined by comparing analysis results at coal-fired plants with two certified reference methods (American Society for Testing and Materials [ASTM] Method D6784-02 and U.S. Environment Protection Agency [EPA] Method 29). During the first determination, the monitor had an RA of 25% compared with ASTM Method D6784-02 (Ontario Hydro Method). However, the Ontario Hydro Method performed poorly, because the mercury concentrations were near the detection limit of the reference method. The mercury in this exhaust stream was primarily elemental. The second test was performed at a U.S. Army boiler against EPA Reference Method 29. Mercury and arsenic were spiked because of expected low mercury concentrations. The monitor had an RA of 16% for arsenic and 17% for mercury, meeting RA requirements of EPA Performance Specification 12a. The results suggest that the sampling stream contained significant percentages of both elemental and oxidized mercury. The monitor was successful at measuring total mercury in particulate and vapor forms. PMID:16739803

  18. Behavior of fluorine and chlorine in Spanish coal fired power plants with pulverized coal boilers and fluidized bed boiler.

    PubMed

    López-Vilariño, J M; Fernández-Martínez, G; Turnes-Carou, I; Muinategui-Lorenzo, S; López-Mahía, P; Prada-Rodríguez, D

    2003-06-01

    Behavior and contents of fluorine and chlorine in coal feedstock, combustion wastes (slag and fly ash) and emissions were studied in five conventional coal fired power plants and in a fluidized bed coal power plant. The halide levels found in the used coal were quite low. Mass balances and emission factors were calculated. The volatility of these elements makes the gaseous emission the main target between the residues. The influence of combustion parameters is not clearly established. Several analytical techniques (ion selective electrodes, capillary electrophoresis and ion chromatography) are employed to determinate the halide concentration in the different samples taken in the power plants studied (coal, slag, fly ash and flue gases). PMID:12868523

  19. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect

    Sorge, J.N.; Menzies, B.; Smouse, S.M.; Stallings, J.W.

    1995-09-01

    Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide NOx emissions from coal-fired boilers. The primary objective of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control/optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

  20. The development of a combustion system for B&W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    Sivy, J.L.; Kaufman, K.C.; McDonald, D.K.

    1997-07-01

    Babcock & Wilcox has been leading a team in the development of an advanced coal-fired low emission boiler system (LEBS). The project objective is to design a new pulverized coal (PC) powered generating system equipped with improved combustion and heat transfer subsystems and advanced environmental control technologies capable of achieving emissions of NO{sub x}, SO{sub x}, and particulates far below current New Source Performance Standards (NSPS). The objectives of the program are to achieve continuous NO{sub x} emissions below 0.2 lb NO{sub x}/MBtu with a specified design coal, through combustion techniques only, with a further target of 0.1 lb NO{sub x}/MBtu using supplementary advanced flue gas cleanup technologies if necessary. The SO{sub 2} limit for the project has been set at 0.1 lb SO{sub 2}/MBtu, with a particulate emission limit of 0.01 lb particulate/MBtu. The net plant efficiency is specified to be at least 42% (HHV), while overall the cost of electricity must not increase relative to a conventional plant meeting cur-rent NSPS. The B&W LEBS plant uses conventional state-of-the-art equipment along with developing new technologies to meet the program goals. To meet this goal, B&W has coupled advanced environmental control technologies capable of achieving emission of NO{sub x}, SO{sub x}, and particulate far below current NSPS with an advanced boiler equipped with improved combustion and heat transfer subsystems. Phase I of the LEBS program began with a thorough review and assessment of potential advanced technologies and techniques. Through engineering analysis, pilot-scale testing, and numerical modeling in Phases I and II, a near full-scale 100 MBtu/hr advanced NO{sub x} emissions control system was designed, fabricated, and tested. Further experimental testing and numerical modeling has continued to refine the LEBS concept.

  1. CALCINATION OF CALCIUM-BASED SORBENTS FOR CONTROL OF SO2 EMISSIONS FROM COAL FIRED BOILERS

    EPA Science Inventory

    The paper summarizes the results of an experimental study that focused on the production of high surface area materials from various sorbents. (NOTE: Injecting calcium-based sorbents into coal burning utility boilers to control SO2 emissions is being considered by the EPA as an a...

  2. Reduction of Nitrogen Oxides Emissions from a Coal-Fired Boiler Unit

    NASA Astrophysics Data System (ADS)

    Zhuikov, Andrey V.; Feoktistov, Dmitry V.; Koshurnikova, Natalya N.; Zlenko, Lyudmila V.

    2016-02-01

    During combustion of fossil fuels a large amount of harmful substances are discharged into the atmospheres of cities by industrial heating boiler houses. The most harmful substances among them are nitrogen oxides. The paper presents one of the most effective technological solutions for suppressing nitrogen oxides; it is arrangement of circulation process with additional mounting of the nozzle directed into the bottom of the ash hopper. When brown high-moisture coals are burnt in the medium power boilers, generally fuel nitrogen oxides are produced. It is possible to reduce their production by two ways: lowering the temperature in the core of the torch or decreasing the excess-air factor in the boiler furnace. Proposed solution includes the arrangement of burning process with additional nozzle installed in the lower part of the ash hopper. Air supply from these nozzles creates vortex involving large unburned fuel particles in multiple circulations. Thereby time of their staying in the combustion zone is prolonging. The findings describe the results of the proposed solution; and recommendations for the use of this technological method are given for other boilers.

  3. Demonstration of Orimulsion{reg{underscore}sign} reburning on a coal-fired utility boiler

    SciTech Connect

    Rostorfer, C.R.; Krueger, S.; Payne, R.

    1998-07-01

    This paper provides a summary of the Orimulsion Reburn Demonstration Project recently conducted at Illinois Power's Hennepin Power Station during September through November 1997. The demonstration consisted of three major activities: Modify the Hennepin Station Unit 1 boiler for Orimulsion reburn; Deliver Orimulsion fuel to the Station on the Illinois River via double-hulled barge; and Conduct the demonstration through a series of parametric and duration tests. Hennepin Station Unit 1 was selected to host the demonstration because it had been the site of a US DOE Clean Coal Technology (CCT) Program involving natural gas reburn in the early 1990s. Consequently, the modifications required for the Orimulsion reburn system were relatively minor since penetrations in the boiler walls existed and overfire air and flue gas recirculation fans and ducts were still in place. The reburn fuel system was designed and installed to transfer the Orimulsion from the barge and inject it into the boiler. A double-hulled barge was used to transport about 16,500 barrels of Orimulsion to the plant on the Mississippi and Illinois Rivers and served as the storage facility during the testing. Illinois bituminous coal provided approximately 80% of the unit's heat input, with Orimulsion providing approximately 20%. The objective of the project was to demonstrate NO{sub x} reductions of up to 65% from the original baseline levels with no unexpected impacts on boiler performance or operation.

  4. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A TANGENTIALLY COAL-FIRED UTILITY BOILER (YORKTOWN LIMB DEMONSTRATION)

    EPA Science Inventory

    The report summarizes activities conducted and results achieved in an EPA-sponsored program to demonstrate Limestone Injection Multistage Burner (LIMB) technology on a tangentially fired coal-burning utility boiler, Virginia Power's 180-MWe Yorktown Unit No. 2. his successfully d...

  5. Development of Cost Effective Oxy-Combustion Retrofitting for Coal-Fired Boilers

    SciTech Connect

    Hamid Farzan

    2010-12-31

    The overall objective of this project is to further develop the oxy-combustion technology for commercial retrofit in existing wall-fired and Cyclone boilers by 2012. To meet this goal, a research project was conducted that included pilot-scale testing and a full-scale engineering and economic analysis.

  6. TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS

    SciTech Connect

    Richard E. Johnson

    2006-01-25

    With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single

  7. TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL ON THREE 90-MW COAL-FIRED BOILERS

    SciTech Connect

    Steven T. Derenne

    2006-04-28

    With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particulate control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x}, and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} system designed to clean the combined flue gases of Units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON{trademark} is a patented process in which a fabric filter system (baghouse) installed downstream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single

  8. TOXECON RETROFIT FOR MERCURY AND MULTI-POLLUTANT CONTROL-ON THREE 90 MW COAL FIRED BOILERS

    SciTech Connect

    Richard E. Johnson

    2004-10-26

    With the Nation's coal-burning utilities facing tighter controls on mercury pollutants, the U.S. Department of Energy is supporting projects that could offer power plant operators better ways to reduce these emissions at much lower costs. Sorbent injection technology represents one of the simplest and most mature approaches to controlling mercury emissions from coal-fired boilers. It involves injecting a solid material such as powdered activated carbon into the flue gas. The gas-phase mercury in the flue gas contacts the sorbent and attaches to its surface. The sorbent with the mercury attached is then collected by a particle control device along with the other solid material, primarily fly ash. We Energies has over 3,200 MW of coal-fired generating capacity and supports an integrated multi-emission control strategy for SO{sub 2}, NO{sub x} and mercury emissions while maintaining a varied fuel mix for electric supply. The primary goal of this project is to reduce mercury emissions from three 90 MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant. Additional goals are to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter (PM) emissions, allow for reuse and sale of fly ash, demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use in the power plant environment, and demonstrate a process to recover mercury captured in the sorbent. To achieve these goals, We Energies (the Participant) will design, install, and operate a TOXECON{trademark} (TOXECON) system designed to clean the combined flue gases of units 7, 8, and 9 at the Presque Isle Power Plant. TOXECON is a patented process in which a fabric filter system (baghouse) installed down stream of an existing particle control device is used in conjunction with sorbent injection for removal of pollutants from combustion flue gas. For this project, the flue gas emissions will be controlled from the three units using a single

  9. Full scale measurements to validate mathematical models and to monitor the combustion behavior of bituminous and brown coal-fired boilers

    SciTech Connect

    Maier, J.; Kluger, F.; Heinzel, T.; Spliethoff, H.; Hein, K.R.G.

    1999-07-01

    In recent years, the Institute for Process Engineering and Power Plant Technology (IVD) carried out measurement campaigns on three full-scale-bituminous- and brown-coal-fired boilers between 80 and 500 MW{sub el}. One boiler was designed as a boxer firing system, configured with swirl burner, and the other two were tangentially fired with jet burner. Aim of the measurement campaigns was to evaluate the suitability of bituminous- and brown-coal-fired boilers (500 and 320 MW {sub el}) for alternative coals and their blends. To monitor changes in the combustion and emission behavior, suction probes to measure flue gas concentrations and temperatures along the furnace were inserted. Shifts in heat transfer between the radiative and convective part of the boiler were correlated with the kind of coal, the injected water mass flow in the superheater steam and the flue gas temperature. Also changes with the unburned carbon and of the NO{sub x}, SO{sub 2} and CO emission behavior were measured and correlated with coal types and their variable share. The second objective of the measurement campaigns in the bituminous-coal-fired boilers (500 MW{sub el} and 80 MW{sub el}) was the acquisition of combustion data to validate the mathematical combustion model AIOLOS, which has been successfully developed by the IVD during the last ten years. For this purpose flue-gas-concentration and temperature measurements have been carried out at IVD in the near burner zone and in front of the superheaters. Furthermore, the suitability of 3-color pyrometry, thermocouples and acoustic temperature measurement systems will be compared and discussed in this paper.

  10. CONDENSING ECONOMIZERS FOR SMALL COAL-FIRED BOILERS AND FURNACES PROJECT REPORT - JANUARY 1994

    SciTech Connect

    BUTCHER,T.A.

    1994-01-04

    Condensing economizers increase the thermal efficiency of boilers by recovering sensible and latent heat from exhaust gas. These economizers are currently being used commercially for this purpose in a wide range of applications. Performance is dependent upon application-specific factors affecting the utility of recovered heat. With the addition of a condensing economizer boiler efficiency improvements up to 10% are possible. Condensing economizers can also capture flue gas particulates. In this work, the potential use of condensing economizers for both efficiency improvement and control of particulate emissions from small, coal water slurry-fired boilers was evaluated. Analysis was done to predict heat transfer and particulate capture by mechanisms including: inertial impaction, interception, diffusion, thermophoretic forces, and condensation growth. Shell-and-tube geometries were considered with flue gas on the outside of Teflon-covered tubes. Experimental studies were done with both air- and water-cooled economizers refit to a small boiler. Two experimental arrangements were used including oil-firing with injection of flyash upstream of the economizer and direct coal water slurry firing. Firing rates ranged from 27 to 82 kW (92,000 to 280,000 Btu/hr). Inertial impaction was found to be the most important particulate capture mechanism and removal efficiencies to 95% were achieved. With the addition of water sprays directly on the first row of tubes, removal efficiencies increased to 98%. Use of these sprays adversely affects heat recovery. Primary benefits of the sprays are seen to be the addition of small impaction sites and future design improvements are suggested in which such small impacts are permanently added to the highest velocity regions of the economizer. Predicted effects of these added impactors on particulate removal and pressure drop are presented.

  11. A new coordinated control strategy for boiler-turbine system of coal-fired power plant

    SciTech Connect

    Li, S.Y.; Liu, H.B.; Cai, W.J.; Soh, Y.C.; Xie, L.H.

    2005-11-01

    This paper presents the new development of the boiler-turbine coordinated control strategy using fuzzy reasoning and autotuning techniques. The boiler-turbine system is a very complex process that is a multivariable, nonlinear, slowly time-varying plant with large settling time and a lot of uncertainties. As there exist strong couplings between the main steam pressure control loop and the power output control loop in the boiler-turbine unit with large time-delay and uncertainties, automatic coordinated control of the two loops is a very challenging problem. This paper presents a new coordinated control strategy (CCS) which is organized into two levels: a basic control level and a high supervision level. Proportional-integral derivative (PID) type controllers are used in the basic level to perform basic control functions while the decoupling between two control loops can be realized in the high level. A special subclass of fuzzy inference systems, called the Gaussian partition with evenly (GPE) spaced midpoints systems, is used to self-tune the main steam pressure PID controller's parameters online based on the error signal and its first difference, aimed at overcoming the uncertainties due to changing fuel calorific value, machine wear, contamination of the boiler heating surfaces and plant modeling errors. For the large variation of operating condition, a supervisory control level has been developed by autotuning technique. The developed CCS has been implemented in a power plant in China, and satisfactory industrial operation results demonstrate that the proposed control strategy has enhanced the adaptability and robustness of the process. Indeed, better control performance and economic benefit have been achieved.

  12. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report No. 17, October 1, 1996--December 31, 1996

    SciTech Connect

    Regan, J.W.; Bender, D.J.; Clark, J.P.; Wesnor, J.D.

    1997-01-01

    This report describes the work performed between October 1 and December 31, 1996 by the ABB team on U.S. Department of Energy project ``Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems`` (LEBS), which is part of the DOE`s Combustion 2000 Program. The overall objective of the LEBS Project is to dramatically improve environmental performance of future coal-fired power plants without adversely impacting efficiency or the cost of electricity. Near-term technologies, i.e., advanced technologies that are partially developed, will be used to reduce NO{sub x} and SO{sub 2} emission to one-sixth current NSPS limits and particulates to one- third current NSPS limits.

  13. Use of multiple opportunity fuels in coal-fired cyclone boilers

    SciTech Connect

    Tillman, D.A.; Hus, P.; Hughes, E.

    1999-07-01

    Northern Indiana Public Service Company (NIPSCO), with support from USDOE-EERE, the USDOE Federal Energy Technology Center, and EPRI, is installing a materials handling system to fire a combination of wood waste and petroleum coke with the base coal in the No.7 boiler of Bailly Generating Station. The No.7 boiler is a 160 MW{sub e} (net) unit fired with four cyclones. It is typically fired with a blend of Illinois coal and Western coal. The gaseous combustion products from this boiler are ducted to a precipitator and then to a Pure Air scrubber for sulfur oxides removal. The Pure Air scrubber converts the SO{sub 2} into artificial gypsum. Typically the unit burns about 70 tons/hr of coal at full load. The Bailly Generating Station program, being implemented by Foster Wheeler Development Corporation, involves blending petroleum coke and wood waste with coal for combination opportunity fuel firing. Multiple fuel firing is intended to capture the advantages of each fuel: high volatility of biofuels and high Btu content of petroleum coke are among these characteristics. The objective of the program, then, is to reduce fuel costs at the station while improving combustion. The program involves constructing a fuel handling and blending system, and then testing the impacts of individual opportunity fuels with coal plus blends of opportunity fuels with coal. This paper reviews the program concept, the combustion modeling, the blending system design, and the results of baseline and laboratory testing to date.

  14. Engineering development of advanced coal-fired low-emissions boiler systems. Fourth quarterly report, 1996

    SciTech Connect

    1997-02-01

    The goal of the NO{sub x} Subsystem is to achieve continuous operation of the Low Emissions Boiler System (LEBS) at NO{sub x} emissions at or below 0. 20 lb/MBtu through combustion techniques only, with a further target of 0.1 lb NO{sub x}/MBtu using supplementary advanced flue gas cleanup technologies if necessary. These goals places practical constraints that must be considered on the NO{sub x} Subsystem design. Not only must the boiler be designed to achieve time temperature mixing histories that minimize NO{sub x}, but it must also be designed to operate that way throughout its working lifetime. Therefore, NO{sub x} minimization strategies must be integrated into the control systems for every boiler component from the pulverizers to the stack. Furthermore, these goals must be met without increases in carbon loss and CO emissions from the levels achieved with current low-NO{sub x} combustion systems. Therefore, the NO{sub x} Subsystem requires not only sound mechanical designs of burners, furnace surface, and staging air/fuel injectors, but also sensors and software to allow control of their operation. Through engineering analysis, experimental testing, and numerical modeling in Phase 2, an advanced low NO{sub x} control system is being developed. The progress of these activities is presented in this report.

  15. Transformations and affinities for sulfur of Chinese Shenmu coal ash in a pulverized coal-fired boiler

    SciTech Connect

    Cheng, J.; Zhou, J.H.; Liu, J.Z.; Cao, X.Y.; Cen, K.F.

    2009-07-01

    The self-desulfurization efficiency of Shenmu coal with a high initial Ca/S molar ratio of 2.02 was measured in a 1,025 t/h pulverized coal-fired boiler. It increases from 29% to 32% when the power capacity decreases from 100% to 70%. About 60% of the mineral matter and calcium element fed into the furnace is retained in the fly ash, while less than 10% is retained in the bottom ash. About 70% of the sulfur element fed into the furnace is emitted as SO{sub 2} in the flue gas, while less than 10% is retained in the fly ash and less than 1% is retained in the bottom ash. The mineralogical compositions of feed coal, fly ash, and bottom ash were obtained by X-ray diffraction analysis. It is found that the initial amorphous phase content is 91.17% and the initial CaCO{sub 3} phase content is 2.07% in Shenmu coal. The vitreous phase and sulfation product CaSO{sub 4} contents are, respectively, 70.47% and 3.36% in the fly ash obtained at full capacity, while the retained CaCO{sub 3} and CaO contents are, respectively, 4.73% and 2.15%. However, the vitreous phase content is only 25.68% and no CaSO{sub 4} is detected in the bottom ash obtained at full capacity. When the power capacity decreases from 100% to 70%, the vitreous phase content in fly ash decreases from 70.47% to 67.41% and that in bottom ash increases from 25.68% to 28.10%.

  16. Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

    SciTech Connect

    Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

    2008-04-30

    This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

  17. Integrated process and apparatus for control of pollutants in coal-fired boilers

    DOEpatents

    Hunt, Terry G.; Offen, George R.

    1992-01-01

    A method and apparatus for reducing SO.sub.x and NO.sub.x levels in flue gases generated by the combustion of coal in a boiler in which low NO.sub.x burners and air staging ports are utilized to inhibit the amount of NO.sub.x initially produced in the combustion of the coal, a selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300.degree. F. to 2000.degree. F., and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200.degree. F. to 900.degree. F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants.

  18. Mercury Emission Measurement in Coal-Fired Boilers by Continuous Mercury Monitor and Ontario Hydro Method

    NASA Astrophysics Data System (ADS)

    Zhu, Yanqun; Zhou, Jinsong; He, Sheng; Cai, Xiaoshu; Hu, Changxin; Zheng, Jianming; Zhang, Le; Luo, Zhongyang; Cen, Kefa

    2007-06-01

    The mercury emission control approach attaches more importance. The accurate measurement of mercury speciation is a first step. Because OH method (accepted method) can't provide the real-time data and 2-week time for results attained, it's high time to seek on line mercury continuous emission monitors(Hg-CEM). Firstly, the gaseous elemental and oxidized mercury were conducted to measure using OH and CEM method under normal operation conditions of PC boiler after ESP, the results between two methods show good consistency. Secondly, through ESP, gaseous oxidized mercury decrease a little and particulate mercury reduce a little bit, but the elemental mercury is just the opposite. Besides, the WFGD system achieved to gaseous oxidized mercury removal of 53.4%, gaseous overall mercury and elemental mercury are 37.1% and 22.1%, respectively.

  19. Integrated process and apparatus for control of pollutants in coal-fired boilers

    DOEpatents

    Hunt, T.G.; Offen, G.R.

    1992-11-24

    A method and apparatus are described for reducing SO[sub x] and NO[sub x] levels in flue gases generated by the combustion of coal in a boiler in which low NO[sub x] burners and air staging ports are utilized to inhibit the amount of NO[sub x] initially produced in the combustion of the coal. A selected concentration of urea is introduced downstream of the combustion zone after the temperature has been reduced to the range of 1300 F to 2000 F, and a sodium-based reagent is introduced into the flue gas stream after further reducing the temperature of the stream to the range of 200 F to 900 F. Under certain conditions, calcium injection may be employed along with humidification of the flue gas stream for selective reduction of the pollutants. 7 figs.

  20. Capacity mapping for optimum utilization of pulverizers for coal fired boilers - article no. 032201

    SciTech Connect

    Bhattacharya, C.

    2008-09-15

    Capacity mapping is a process of comparison of standard inputs with actual fired inputs to assess the available standard output capacity of a pulverizer. The base capacity is a function of grindability; fineness requirement may vary depending on the volatile matter (VM) content of the coal and the input coal size. The quantity and the inlet will change depending on the quality of raw coal and output requirement. It should be sufficient to dry pulverized coal (PC). Drying capacity is also limited by utmost PA fan power to supply air. The PA temperature is limited by air preheater (APH) inlet flue gas temperature; an increase in this will result in efficiency loss of the boiler. The higher PA inlet temperature can be attained through the economizer gas bypass, the steam coiled APH, and the partial flue gas recirculation. The PS/coal ratioincreases with a decrease in grindability or pulverizer output and decreases with a decrease in VM. The flammability of mixture has to be monitored on explosion limit. Through calibration, the PA flow and efficiency of conveyance can be verified. The velocities of coal/air mixture to prevent fallout or to avoid erosion in the coal carrier pipe are dependent on the PC particle size distribution. Metal loss of grinding elements inversely depends on the YGP index of coal. Variations of dynamic loading and wearing of grinding elements affect the available milling capacity and percentage rejects. Therefore, capacity mapping in necessary to ensure the available pulverizer capacity to avoid overcapacity or undercapacity running of the pulverizing system, optimizing auxiliary power consumption. This will provide a guideline on the distribution of raw coal feeding in different pulverizers of a boiler to maximize system efficiency and control, resulting in a more cost effective heat rate.

  1. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, October 1994--December 1994; January 1995--March 1995; April 1995--June 1995; July 1995--September 1995; October 1995--December 1995

    SciTech Connect

    1996-04-01

    This report covers five quarters of work on the engineering development of a coal-fired low -emissions boiler systems. Contents include summaries of activities and key accomplishments for the following: project management; NO{sub x} subsystem; SO{sub 2}/particulate/air toxics/solid by-product subsystems; controls and sensors subsystems; boiler subsystem; and balance of plant subsystem.

  2. Engineering development of advanced coal-fired low-emissions boiler system. Phase II subsystem test design and plan - an addendum to the Phase II RD & T Plan

    SciTech Connect

    1995-05-01

    Shortly after the year 2000 it is expected that new generating plants will be needed to meet the growing demand for electricity and to replace the aging plants that are nearing the end of their useful service life. The plants of the future will need to be extremely clean, highly efficient and economical. Continuing concerns over acid rain, air toxics, global climate changes, ozone depletion and solid waste disposal are expected to further then regulations. In the late 1980`s it was commonly believed that coal-fired power plants of the future would incorporate either some form of Integrated Gasification Combined Cycle (IGCC) or first generation Pressurized Fluidized Bed Combustion (PFBS) technologies. However, recent advances In emission control techniques at reduced costs and auxiliary power requirements coupled with significant improvements In steam turbine and cycle design have clearly indicated that pulverized coal technology can continue to be competitive In both cost and performance. In recognition of the competitive potential for advanced pulverized coal-fired systems with other emerging advanced coal-fired technologies, DOE`s Pittsburgh Energy Technology Center (PETC) began a research and development initiative In late 1990 named, Combustion 2000, with the intention of preserving and expanding coal as a principal fuel In the Generation of electrical power. The project was designed for two stages of commercialization, the nearer-term Low Emission Boiler System (LEBS) program, and for the future, the High Performance Power System (HIPPS) program. B&W is participating In the LEBS program.

  3. Erosion-corrosion of as-plasma-sprayed and laser-remelted NiCrAlY bond coats in working conditions of a coal-fired boiler

    SciTech Connect

    Sidhu, B.S.; Prakash, S.

    2008-01-15

    Ni-22Cr-10Al-1Y plasma spray coating has been formulated on boiler tube steels. namely, low-carbon steel ASTM SA210-Grade A1. 1Cr-0.5Mo steel ASTM SA213-T-11, and 2.25Cr-1Mo steel ASTM SA213-T-22. The coated steels also have been laser-remelted using a Nd:YAG laser. The degradation behavior of as-sprayed and laser-remelted coatings have been evaluated in actual conditions in a coal-fired boiler for 1,000 h at 755{sup o}C. The laser remelting has been found to be effective to increase the degradation resistance of plasma-sprayed boiler steels. ASTM SA213-T-22-coated and laser-remelted steel has proved to be most effective in resistance to degrading species.

  4. Measurements of the flame emissivity and radiative properties of particulate medium in pulverized-coal-fired boiler furnaces by image processing of visible radiation

    SciTech Connect

    Chun Lou; Huai-Chun Zhou; Peng-Feng Yu; Zhi-Wei Jiang

    2007-07-01

    Due to the complicated processes for coal particles burning in industrial furnaces, their radiative properties, such as the absorption and scattering coefficients, which are essential to make reliable calculation of radiative transfer in combustion computation, are hard to be given exactly by the existing methods. In this paper, multiple color image detectors were used to capture approximately red, green, and blue monochromatic radiative intensity images in the visible wavelength region, and the flame emissivity and the radiative properties of the particulate media in three pulverized-coal-fired boiler furnaces were got from the flame images. It was shown that as the load increased, the flame emissivity and the radiative properties increased too; these radiative parameters had the largest values near the burner zone, and decreased along the combustion process. Compared with the combustion medium with a low-volatile anthracite coal burning in a 670 t/h boiler, the emissivity and the absorption coefficient of the medium with a high-volatile bituminous coal burning in a 1025 t/h boiler were smaller near the outlet zone, but were larger near the burner zone of the furnace, due to the significant contribution of soot to the radiation. This work will be of practical importance in modeling and calculating the radiative heat transfer in combustion processes, and improving the technology for in situ, multi-dimensional visualization of large-scale combustion processes in coal-fired furnaces of power plants. 18 refs., 10 figs., 8 tabs.

  5. Engineering development of advanced coal-fired low emission boiler systems. Fourth quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-12-31

    The LEBS plant design will be based on a high-sulfur Illinois No. 6 coal. This coal meets program selection requirements of extensive reserves and production, sulfur content, and representativeness. Two alternate test coals have been selected to examine fuel effects, and to broaden the range of application of the technology being developed. The alternate coals are a medium sulfur, Pittsburgh No. 8 bituminous, and a Wyoming subbituminous coal. The efficiency goals for the LEBS are challenging, particularly with the demands environmental controls are likely to place on auxiliary power. Table 1 shows estimates of overall plant efficiencies for three steam cycles: (1) a 2400 psi subcritical single reheat cycle typical of current plants; (2) a 3500 psi supercritical single reheat cycle; and (3) an advanced 4500 psi double reheat cycle. The plant heat rates are based on maximum boiler efficiency and minimum auxiliary power requirements consistent with conventional plant design for the design and alternate coals. The aggressive efficiency goals clearly require advanced steam conditions, as well as careful management of any added auxiliary power requirements for environmental controls. The EPRI SOAPP (State-of-the-Art Power Plant) project has selected the 4500 psi cycle as maximizing plant efficiency while minimizing generating costs for a commercial plant to be constructed by the year 2000. This program will incorporate the SOAPP base case cycle. The LESS design will incorporate a high-efficiency, once-through boiler design known as the Benson. Significant improvements in availability and operating flexibility have made this boiler design the system of choice for European power generation over the last fifteen years.

  6. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 11, April 1995--June 1995

    SciTech Connect

    1995-08-30

    The Pittsburgh Energy Technology Center of the U.S. Department of Energy (DOE) has contracted with Combustion Engineering, Inc. (ABB CE) to perform work on the {open_quotes}Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems{close_quotes} Project and has authorized ABB CE to complete Phase I on a cost-reimbursable basis and Phases II and III on a cost-share basis. The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The specified primary objectives are: (1) NO{sub x} emissions not greater than one-third NSPS. (2) SO{sub x} emissions not greater than one-third NSPS. (3) Particulate emissions not greater than one-half NSPS. The specific secondary objectives are: (1) Improved ash disposability and reduced waste generation. (2) Reduced air toxics emissions. (3) Increased generating efficiency. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24-month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36-month period and will include POCTF detailed design, construction, testing, and evaluation.

  7. Variations of emission characterization of PAHs emitted from different utility boilers of coal-fired power plants and risk assessment related to atmospheric PAHs.

    PubMed

    Wang, Ruwei; Liu, Guijian; Zhang, Jiamei

    2015-12-15

    Coal-fired power plants (CFPPs) represent important source of atmospheric PAHs, however, their emission characterization are still largely unknown. In this work, the concentration, distribution and gas-particle partitioning of PM10- and gas-phase PAHs in flue gas emitted from different coal-fired utility boilers were investigated. Moreover, concentration and distribution in airborne PAHs from different functional areas of power plants were studied. People's inhalatory and dermal exposures to airborne PAHs at these sites were estimated and their resultant lung cancer and skin cancer risks were assessed. Results indicated that the boiler capacity and operation conditions have significant effect on PAH concentrations in both PM10 and gas phases due to the variation of combustion efficiency, whereas they take neglected effect on PAH distributions. The wet flue gas desulphurization (WFGD) takes significant effect on the scavenging of PAH in both PM10 and gas phases, higher scavenging efficiency were found for less volatile PAHs. PAH partitioning is dominated by absorption into organic matter and accompanied by adsorption onto PM10 surface. In addition, different partitioning mechanism is observed for individual PAHs, which is assumed arising from their chemical affinity and vapor pressure. Risk assessment indicates that both inhalation and dermal contact greatly contribute to the cancer risk for CFPP workers and nearby residents. People working in workshop are exposed to greater inhalation and dermal exposure risk than people living in nearby vicinity and working office. PMID:26298851

  8. Application of a boiler performance model to evaluate low-rank coal fired subcritical and supercritical boilers

    SciTech Connect

    Ahn, Y.K.; Buchanan, T.L.; Zaharchuk, R.

    1995-12-31

    A number of thermal drying processes that could be used to dry and upgrade Low-Rank Coals (LRCs) are under development. G/C evaluated these processes and selected the SynCoal process as the optimum process to dry the LRC. Initially, the evaluation was made on the basis of the cost of dried LRC, delivered to Korea, and later the evaluation was made on a cost-of-electricity (COE) basis. Two cases were evaluated: firing the dried LRC in an existing subcritical PC plant and in a new supercritical boiler. For the existing PC plant, Korea Electric Power Corporation`s (KEPCO`s) 270 MWe Honam plant was selected. A Boiler Performance Model (BPM) was used to evaluate performances of both subcritical and supercritical units for firing various coals. The results showed that upgraded Usibelli coal was marginally competitive due to its high mine-mouth cost, but Rosebud coal was very competitive due to its low mine-mouth cost. In these cases the coals were upgraded by using the SynCoal process. This report investigates the impact of tax incentives resulting from the Energy Policy Act of 1992 on the competitiveness of the upgraded Alaska Usibelli and Montana Rosebud coals for application to PC plants. The SynCoal process has been qualified by the Internal Revenue Service for tax benefits derived from the Energy Policy Act. The economic analyses include costs and sensitivity analyses for alternative ways of selling fines produced during the SynCoal process: briquetting fines and adding them to the finished product, or cooling fines and selling them to users at the same price as SynCoal product in the domestic market. These analyses included the effects of tax incentive when applicable.

  9. CONTROL OF MERCURY EMISSIONS FROM COAL-FIRED ELECTRIC UTILITY BOILERS: INTERIM REPORT (EPA/600/R-01/109)

    EPA Science Inventory

    In December 2000, the U.S. Environmental Protection Agency (USEPA) announced its intent to regulate mercury emissions from coal-fired electric utility steam generating plants. This report, produced by EPA fs Office of Research and Development (ORD), National Risk Management Resea...

  10. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide emissions from coal-fired boilers

    SciTech Connect

    Sorge, J.N.; Larrimore, C.L.; Slatsky, M.D.; Menzies, W.R.; Smouse, S.M.; Stallings, J.W.

    1997-12-31

    This paper discusses the technical progress of a US Department of Energy Innovative Clean Coal Technology project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The primary objectives of the demonstration is to determine the long-term NOx reduction performance of advanced overfire air (AOFA), low NOx burners (LNB), and advanced digital control optimization methodologies applied in a stepwise fashion to a 500 MW boiler. The focus of this paper is to report (1) on the installation of three on-line carbon-in-ash monitors and (2) the design and results to date from the advanced digital control/optimization phase of the project.

  11. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 12, July--September 1995

    SciTech Connect

    1995-11-27

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The goals for emissions and plant efficiency are: NO{sub x} emissions not greater than 0.1 lb/million Btu; SO{sub x} emissions not greater than 0.1 lb/million Btu; particulate emissions not greater than 0.01 lb/million Btu; and net plant efficiency (HHV basis) not less than 42%. Other goals include: improved ash disposability and reduced waste generation; and reduced air toxics emissions. The final deliverables are a design data base that will allow future coal-fired power plants to meet the stated objectives, and a preliminary design of a Commercial Generation Unit. The work in Phase I covered a 24- month period and included system analysis, RD&T Plan formulation, component definition, and preliminary Commercial Generating Unit (CGU) design. Phase II will cover a 15-month period and will include preliminary Proof-of-Concept Test Facility (POCTF) design and subsystem testing. Phase III will cover a 9-month period and will produce a revised CGU design and a revised POCTF design, cost estimate and a test plan. Phase IV, the final Phase, will cover a 36- month period and will include POCTF detailed design, construction, testing, and evaluation.

  12. Estimation of Scale Deposition in the Water Walls of an Operating Indian Coal Fired Boiler: Predictive Modeling Approach Using Artificial Neural Networks

    NASA Astrophysics Data System (ADS)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-04-01

    Application of computational intelligence for predicting industrial processes has been in extensive use in various industrial sectors including power sector industry. An ANN model using multi-layer perceptron philosophy has been proposed in this paper to predict the deposition behaviors of oxide scale on waterwall tubes of a coal fired boiler. The input parameters comprises of boiler water chemistry and associated operating parameters, such as, pH, alkalinity, total dissolved solids, specific conductivity, iron and dissolved oxygen concentration of the feed water and local heat flux on boiler tube. An efficient gradient based network optimization algorithm has been employed to minimize neural predictions errors. Effects of heat flux, iron content, pH and the concentrations of total dissolved solids in feed water and other operating variables on the scale deposition behavior have been studied. It has been observed that heat flux, iron content and pH of the feed water have a relatively prime influence on the rate of oxide scale deposition in water walls of an Indian boiler. Reasonably good agreement between ANN model predictions and the measured values of oxide scale deposition rate has been observed which is corroborated by the regression fit between these values.

  13. Compliance testing of Grissom Air Force Base Central Heating Plant coal-fired boilers 3, 4, and 5, Grissom Air Force Base, Indiana. Final technical report, 3-21 Feb 92

    SciTech Connect

    Cintron-Ocasio, R.A.

    1992-06-01

    A source emission testing for particulate matter and visible emissions was conducted on coal-fired boilers at the Grissom AFB Central Heating Plant during 3-21 February 1992 by the Air Quality Function of Armstrong Laboratory. The survey was conducted to determine compliance with regard to Indiana Administration Code, Title 325 Pollution Control Board, Article 5, Opacity Regulations, and Article 6, Particulate Regulations. All boilers were tested through the bypass stack. Results indicated that boilers 3 and 4 met applicable, visible, and particulate matter emissions standards. Boiler 5 exceeded the particulate standard.

  14. Micronized coal-fired retrofit system for SO{sub x} reduction - Krakow Clean Fossil Fuels and Energy Efficiency Program.

    SciTech Connect

    1996-09-30

    the project proposes to install a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex, Krzeszowice, Poland (about 20 miles west of Krakow). PHRO currently utilizes 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers currently burn a high-sulfur content heavy crude oil, called Mazute. The micronized coal fired boiler would (1) provide a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduce sulfur dioxide air pollution emission, while satisfying new Polish air regulations, and (3) provide attractive savings to PHRO, based on the quantity of displaced oil.

  15. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITE D

    EPA Science Inventory

    The report gives results of field measurements made on a 90,000 lb/hr vibrating-grate-stoker boiler. The effect of various parameters on boiler emissions and efficiency was studied. Parameters included overfire air, excess air, boiler load, and fuel properties. Measurements inclu...

  16. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITE B

    EPA Science Inventory

    The report gives results of field measurements made on a 200,000 lb/hr spreader stoker boiler. The effect of various parameters on boiler emissions and efficiency was studied. Parameters studied included overfire air, flyash reinjection, excess air, boiler load, and fuel properti...

  17. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITE C

    EPA Science Inventory

    The report gives results of field measurements made on a 182,5000 lb/hr spreader stoker boiler. The effect of various parameters on boiler emissions and efficiency was studied. Parameters included overfire air, flyash reinjection, excess air, boiler load, and fuel properties. Mea...

  18. DEVELOPMENT OF ANALYTICAL METHODS FOR THE QUANTIFICATION OF THE CHEMICAL FORMS OF MERCURY AND OTHER TARGET POLLUTANTS IN COAL-FIRED BOILER FLUE GAS

    SciTech Connect

    Terence J. McManus, Ph.D.

    1999-06-30

    Since approximately 55% of the electrical power produced in the U. S. is generated by coal-based power utility plants, there is serious concern about the massive amounts of coal combustion products emitted into the atmosphere annually. Furthermore, Title III of the 1990 Clean Air Act Amendments (CAAA) requires the measurement and inventory of a possible 189 hazardous air pollutants (HAPs) from any stationary source producing more than 10 tons per year of any one pollutant or more than 25 tons per year of total pollutants. Although power utilities are not presently included on the list of source categories, the CAAA requires the U. S. Environmental Protection Agency to carry out a study of emissions from electricity generation using fossil fuels. Since many of these HAPs are known to be present in coal derived flue gas, coal-fired electric power utilities may be subject to regulation following these studies if Congress considers it necessary. In a cooperative effort with the U. S. Environmental Protection Agency (EPA), the U. S. Department of Energy (DOE) through its Federal Energy Technology Center (FETC) initiated such a study in 1991. DOE-FETC commissioned five primary contractors to conduct emission studies at eight different coal-fired electric utilities. The eight sites represented a cross section of feed coal type, boiler designs, and particulate and gaseous pollutant control technologies. The major goal of these studies was to determine the sampling and analytical methodologies that could be used efficiently to perform these emission tests while producing representative and reliable emission data. The successful methodology could then be recommended to the EPA for use in compliance testing in the event the regulation of air toxic emissions from coal-fired power plants is implemented. A secondary purpose of the testing was to determine the effectiveness of the control technologies in reducing target hazardous air pollutants. Advanced Technology Systems, Inc

  19. Engineering development of advanced coal-fired low-emission boiler systems: Technical progress report No. 16, July-September 1996

    SciTech Connect

    Barcikowski, G.F.; Borio, R.W.; Bozzuto, C.R.; Burr, D.H.; Cellilli, L.; Fox, J.D.; Gibbons, T.B.; Hargrove, M.J.; Jukkola, G.D.; King, A.M.

    1996-11-27

    The overall objective of the Project is the expedited commercialization of advanced coal-fired low-emission boiler systems. The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Under Task 7--Component development and optimization, the CeraMem filter testing was completed. Due to an unacceptably high flue gas draft loss, which will not be resolved in the POCTF timeframe, a decision was made to change the design of the flue gas cleaning system from Hot SNO{sub x}{sup {trademark}} to an advanced dry scrubber called New Integrated Desulfurization (NID). However, it is recognized that the CeraMem filter still has the potential to be viable in pulverized coal systems. In Task 8-- Preliminary POCTF design, integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle as well as the balance of plant design were completed. Licensing activities continued. A NID system was substituted for the SNO{sub x} Hot Process.

  20. Controlling mercury emissions from coal-fired power plants

    SciTech Connect

    Chang, R.

    2009-07-15

    Increasingly stringent US federal and state limits on mercury emissions form coal-fired power plants demand optimal mercury control technologies. This article summarises the successful removal of mercury emissions achieved with activated carbon injection and boiler bromide addition, technologies nearing commercial readiness, as well as several novel control concepts currently under development. It also discusses some of the issues standing in the way of confident performance and cost predictions. In testing conducted on western coal-fired units with fabric filters or TOXECON to date, ACI has generally achieved mercury removal rates > 90%. At units with ESPs, similar performance requires brominated ACI. Alternatively, units firing western coals can use boiler bromide addition to increase flue gas mercury oxidation and downstream capture in a wet scrubber, or to enhance mercury removal by ACI. At eastern bituminous fired units with ESPs, ACI is not as effective, largely due to SO{sub 3} resulting from the high sulfur content of the coal or the use of SO{sub 3} flue gas conditioning to improve ESP performance. 7 refs., 3 figs.

  1. Retrofitting the operating coal-fired TP-87 and BKZ-320 boilers for vortex fuel combustion technology

    NASA Astrophysics Data System (ADS)

    Salomatov, V. V.

    2013-06-01

    Scientific and technical problems concerned with retrofitting the TP-87 boiler installed at the Novokemerovo cogeneration station and operating on Grade 2SS Kuznetsk coal and the BKZ-320 boiler installed at the Novosibirsk TETs-3 cogeneration station and operating on Berezovo coal from the Kansk-Achinsk coal field for vortex combustion technology are addressed. A conclusion is drawn that low-cost retrofitting of obsolete boilers at thermal power stations with retaining the existing boiler unit infrastructure is presently the most reasonable strategy of their further use.

  2. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report, October--December 1993

    SciTech Connect

    Not Available

    1994-01-28

    Preliminary subsystem designs were developed for a Low-Emission Boiler System. Key features of the NO{sub x} and Boiler Subsystem includes: deep staged combustion with advanced low NO{sub x} burners in a furnace arrangement designed to minimize NO{sub x} emission, advanced pulverizer design, advanced operating diagnostics and control integration of steam conditions, combustion, burner management, and sootblowing.

  3. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semi-annual technical progress report, February 1996--July 1996

    SciTech Connect

    Banovic, S.W.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1996-08-01

    Present coal-fired boiler environments remain hostile to the materials of choice since corrosion and erosion can be a serious problem in certain regions of the boiler. Recently, the Clean Air Act Amendment is requiring electric power plants to reduce NO{sub x}, emissions to the environment. To reduce NO{sub x}, emissions, new low NO{sub x}, combustors are utilized which burn fuel with a substoichiometric amount of oxygen (i.e., low oxygen partial pressure). In these low NO{sub x} environments, H{sub 2}S gas is a major source of sulfur. Due to the sulfidation process, corrosion rates in reducing parts of boilers have increased significantly and existing boiler tube materials do not always provide adequate corrosion resistance. Combined attack due to corrosion and erosion is a concern because of the significantly increased operating costs which result in material failures. One method to combat corrosion and erosion in coal-fired boilers is to apply coatings to the components subjected to aggressive environments. Thermal spray coatings, a cermet composite comprised of hard ceramic phases of oxide and/or carbide in a metal binder, have been used with some success as a solution to the corrosion and erosion problems in boilers. However, little is known on the effect of the volume fraction, size, and shape of the hard ceramic phase on the erosion and corrosion resistance of the thermally sprayed coatings. It is the objective of this research to investigate metal matrix composite (cermet) coatings in order to determine the optimum ceramic/metal combination that will give the best erosion and corrosion resistance in new advanced coal-fired boilers.

  4. The evolution of particles in the plume from a large coal-fired boiler with flue gas desulfurization.

    PubMed

    Imhoff, R E; Tanner, R L; Valente, R J; Luria, M

    2000-07-01

    Airborne measurements were made of gaseous and particulate species in the plume of a large coal-fired power plant after flue gas desulfurization (FGD) controls were installed. These measurements were compared with measurements made before the controls were installed. The light scattering and number and volume distributions of plume excess particles were determined by nephelometry and optical particle counting techniques. The plume impact based on optical techniques was much lower than that observed in earlier measurements. Indeed, plume excess volumes as a function of particle size were of the same magnitude as the variability of the background volume distribution. In situ excess plume scattering actually decreased with distance from the source, in contrast to pre-FGD conditions. The upper limit for the dry rate of SO2-to-SO4(2-) conversion was estimated from plume excess volume measurements to be about 4% hr-1. This is slightly greater than the upper limit, 3.5% hr-1, estimated by earlier researchers, but the same as that estimated using the present technique with the earlier data. The cross-plume profile of volume suggests SO2-to-SO4(2-) conversion is highest at the plume edges. The greatest benefit of SO2 reduction on plume excess volume and visibility appears to occur far down-wind of the source. PMID:10939213

  5. Airborne arsenic and urinary excretion of arsenic metabolites during boiler cleaning operations in a Slovak coal-fired power plant.

    PubMed Central

    Yager, J W; Hicks, J B; Fabianova, E

    1997-01-01

    Little information is available on the relationship between occupational exposure to inorganic arsenic in coal fly ash and urinary excretion of arsenic metabolites. This study ws undertaken in a coal-fired power plant in Slovakia during a routine maintenance outage. Arsenic was measured in the breathing zone of workers during 5 consecutive workdays, and urine samples were obtained for analysis of arsenic metabolites--inorganic arsenic (Asi), monomethylarsonic acid (MMA), and dimethylarsinic acid (DMA)--prior to the start of each shift. Results from a small number of cascade impactor air samples indicated that approximately 90% of total particle mass and arsenic was present in particle size fractions >/= 3.5 micron. The 8-hr time-weighted average (TWA) mean arsenic air concentration was 48.3 microg/m3 (range 0.17-375.2) and the mean sum of urinary arsenic (SigmaAs) metabolites was 16.9 microg As/g creatinine (range 2.6-50.8). For an 8-hr TWA of 10 microg/m3 arsenic from coal fly ash, the predicted mean concentration of the SigmaAs urinary metabolites was 13.2 microg As/G creatinine [95% confidence interval (CI), 10.1-16.3). Comparisons with previously published studies of exposure to arsenic trioxide vapors and dusts in copper smelters suggest that bioavailability of arsenic from airborne coal fly ash (as indicated by urinary excretion) is about one-third that seen in smelters and similar settings. Arsenic compound characteristics, matrix composition, and particle size distribution probably play major roles in determining actual uptake of airborne arsenic. Images Figure 1. A Figure 1. B Figure 2. PMID:9347899

  6. Airborne arsenic and urinary excretion of arsenic metabolites during boiler cleaning operations in a Slovak coal-fired power plant.

    PubMed

    Yager, J W; Hicks, J B; Fabianova, E

    1997-08-01

    Little information is available on the relationship between occupational exposure to inorganic arsenic in coal fly ash and urinary excretion of arsenic metabolites. This study ws undertaken in a coal-fired power plant in Slovakia during a routine maintenance outage. Arsenic was measured in the breathing zone of workers during 5 consecutive workdays, and urine samples were obtained for analysis of arsenic metabolites--inorganic arsenic (Asi), monomethylarsonic acid (MMA), and dimethylarsinic acid (DMA)--prior to the start of each shift. Results from a small number of cascade impactor air samples indicated that approximately 90% of total particle mass and arsenic was present in particle size fractions >/= 3.5 micron. The 8-hr time-weighted average (TWA) mean arsenic air concentration was 48.3 microg/m3 (range 0.17-375.2) and the mean sum of urinary arsenic (SigmaAs) metabolites was 16.9 microg As/g creatinine (range 2.6-50.8). For an 8-hr TWA of 10 microg/m3 arsenic from coal fly ash, the predicted mean concentration of the SigmaAs urinary metabolites was 13.2 microg As/G creatinine [95% confidence interval (CI), 10.1-16.3). Comparisons with previously published studies of exposure to arsenic trioxide vapors and dusts in copper smelters suggest that bioavailability of arsenic from airborne coal fly ash (as indicated by urinary excretion) is about one-third that seen in smelters and similar settings. Arsenic compound characteristics, matrix composition, and particle size distribution probably play major roles in determining actual uptake of airborne arsenic. PMID:9347899

  7. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical report, January 14, 1997--August 14, 1997

    SciTech Connect

    Schorr, B.S.; Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-08-31

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. Bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. Also, to deposit model Ni-Al{sub 2}O{sub 3} coatings, an electrodeposition technique was developed and coatings with various volume fractions (0-35%) of Al{sub 2}O{sub 3} were produced. The powder and electrodeposition processing of Ni-Al{sub 2}O{sub 3} Composites provide the ability to produce two phase microstructure without changing the microstructure of the matrix material. Therefore, the effect of hard second phase particles size and volume fraction on erosion resistance could be analyzed.

  8. Development of advanced NO{sub x} control concepts for coal-fired utility boilers. Quarterly technical progress report No. 8, July 1, 1992--September 30, 1992

    SciTech Connect

    Evans, A.; Pont, J.N.; England, G.; Seeker, W.R.

    1993-03-04

    The complete CombiNO{sub x}, process has now been demonstrated at a level that is believed to be representative of a full-scale boiler in terms of mixing capabilities. A summary of the results is displayed in Figure 5-1. While firing Illinois Coal on the Reburn Tower, Advanced Reburning was capable of reducing NO{sub x}, by 83 percent. The injection of methanol oxidized 50--58 percent of the existing NO to N0{sub 2}. Assuming that 85 percent of the newly formed N0{sub 2} can be scrubbed in a liquor modified wet-limestone scrubber, the CombiNO{sub x}, process has been shown capable of reducing NO{sub 2}, by 90--91 percent in a large pilot-scale coal-fired furnace. There is still uncertainty regarding the fate of the N0{sub 2} formed with methanol injection. Tests should be conducted to determine whether the reconversion is thermodynamic or catalytic, and what steps can be taken (such as quench rate) to prevent it from happening.

  9. A study of toxic emissions from a coal-fired power plant: Niles Station Boiler No. 2. Volume 1, Sampling/results/special topics: Final report

    SciTech Connect

    Not Available

    1994-06-01

    This study was one of a group of assessments of toxic emissions from coal-fired power plants, conducted for US Department of Energy, Pittsburgh Energy Technology Center (DOE-PETC) during 1993. The motivation for those assessments was the mandate in the 1990 Clean Air Act Amendments that a study be made of emissions of hazardous air pollutants (HAPs) from electrical utilities. The results of this study will be used by the US Environmental Protection Agency to evaluate whether regulation of HAPs emissions from utilities is warranted. This report is organized in two volumes. Volume 1: Sampling/Results/Special Topics describes the sampling effort conducted as the basis for this study, presents the concentration data on toxic chemicals in the several power plant streams, and reports the results of evaluations and calculations conducted with those data. The Special Topics section of Volume 1 reports on issues such as comparison of sampling methods and vapor/particle distributions of toxic chemicals. Volume 2: Appendices include field sampling data sheets, quality assurance results, and uncertainty calculations. The chemicals measured at Niles Boiler No. 2 were the following: five major and 16 trace elements, including mercury, chromium, cadmium, lead, selenium, arsenic, beryllium, and nickel; acids and corresponding anions (HCl, HF, chloride, fluoride, phosphate, sulfate); ammonia and cyanide; elemental carbon; radionuclides; volatile organic compounds (VOC); semivolatile compounds (SVOC) including polynuclear aromatic hydrocarbons (PAH), and polychlorinated dioxins and furans; and aldehydes.

  10. Status of phase II subsystem testing in support of B and W`s advanced coal-fired low-emission boiler system

    SciTech Connect

    McDonald, D.K.; DeVault, D.J.

    1996-12-31

    In late 1990, the anticipated need for new generating capacity shortly after the year 2000 and the belief that coal will remain the fuel of choice for much of the domestic power industry motivated the US Department of Energy`s (DOE) Pittsburgh Energy Technology Center (PETC) to begin a two-stage research initiative named Combustion 2000. The nearest term Low-Emission Boiler System (LEBS) program was intended to support development of an advanced pulverized coal (PC)-fired power generation system for commercial application by the year 2000 and the High Performance Power System (HIPPS) program was designed to address technologies which will require more time to be commercially ready. Since 1992, Babcock and Wilcox, under contract to the DOE, with a subcontract to Raytheon Engineers and Constructors (RE and C), has been developing an advanced generating plant design under the LEBS program. Driven by concerns over SO{sub 2}, NO{sub x}, particulate and air toxics emissions as well as solid waste disposal for coal-fired plants, very low emissions and high cycle efficiency goals were established and subsequently tightened as the project progressed. Meanwhile, the life cycle cost target remains at the cost of a conventional PC plant meeting New Source Performance Standards (NSPS). B and W has coupled advanced environmental control technologies, capable of achieving emissions of SO{sub x}, NO{sub x} and particulate far below current NSPS, with an advanced boiler, equipped with improved combustion and heat transfer subsystems, to meet this objective. This paper describes the status of and recent results from the subsystem testing presently in progress at B and W`s Clean Environment Development Facility (CEDF) located at the Alliance Research Center, development of the Commercial Generating Unit design, and provides insight into future plans.

  11. FIELD EVALUATION OF A LOW-NO(SUB X) FIRING SYSTEM FOR TANGENTIALLY COAL-FIRED UTILITY BOILERS

    EPA Science Inventory

    The report gives results of a full-scale utility demonstration of Combustion Engineering's Low-NOx Concentric Firing System (LNCFS), conducted at Utah Power and Light's 400 MWe Hunter No. 2 boiler. This program was implemented to investigate and evaluate the effectiveness of usin...

  12. EFFECTS OF SORBENT INJECTION FOR SULFUR DIOXIDE REMOVAL ON PARTICULATE CONTROL SYSTEMS FOR COAL-FIRED BOILERS

    EPA Science Inventory

    The report describes studies undertaken to quantify the effects of dry SO2 sorbent injection on electrostatic precipitator (ESP) operation with a coal-burning utility boiler. The specific operation of interest was EPA's limestone injection, multistage burners (LIMB) process. The ...

  13. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly report, April--June 1996

    SciTech Connect

    1996-07-01

    The paper describes the following subsystems and gives a summary of activities and key accomplishments relating to each: the NO{sub x} subsystem; SO{sub 2}/particulate/air toxics/solid by-product subsystem; the boiler system; balance of the plant subsystem; and the controls and sensors subsystem. Project management activities are also described.

  14. FIELD TESTS OF INDUSTRIAL STOKER COAL-FIRED BOILERS FOR EMISSIONS CONTROL AND EFFICIENCY IMPROVEMENT - SITES L1-L7

    EPA Science Inventory

    The report gives results of field measurements to determine particulate emission rate and particle size distribution for seven institutional-type stoker-fired boilers firing bituminous coals. Operational data were recorded during the tests to provide information for evaluating bo...

  15. A bottom-up method to develop pollution abatement cost curves for coal-fired utility boilers

    EPA Science Inventory

    This paper illustrates a new method to create supply curves for pollution abatement using boiler-level data that explicitly accounts for technology costs and performance. The Coal Utility Environmental Cost (CUECost) model is used to estimate retrofit costs for five different NO...

  16. Integrating low-NO{sub x} burners, overfire air, and selective non-catalytic reduction on a utility coal-fired boiler

    SciTech Connect

    Hunt, T.; Muzio, L.; Smith, R.

    1995-05-01

    Public Service Company of Colorado (PSCo), in cooperation with the US Department of Energy (DOE) and the Electric Power Research Institute (EPRI), is testing the Integrated Dry NO{sub x}/SO{sub 2} Emissions Control system. This system combines low-NO{sub x} burners, overfire air, selective non-catalytic reduction (SNCR), and dry sorbent injection with humidification to reduce by up to 70% both NO{sub x} and SO{sub 2} emissions from a 100 MW coal-fired utility boiler. The project is being conducted at PSCo`s Arapahoe Unit 4 located in Denver, Colorado as part of the DOE`s Clean Coal Technology Round 3 program. The urea-based SNCR system, supplied by Noell, Inc., was installed in late 1991 and was tested with the unmodified boiler in 1992. At full load, it reduced NO{sub x} emissions by about 35% with an associated ammonia slip limit of 10 ppm. Babcock & Wilcox XLS{reg_sign} burners and a dual-zone overfire air system were retrofit to the top-fired boiler in mid-1992 and demonstrated a NO{sub x} reduction of nearly 70% across the load range. Integrated testing of the combustion modifications and the SNCR system were conducted in 1993 and showed that the SNCR system could reduce NO{sub x} emissions by an additional 45% while maintaining 10 ppm of ammonia slip limit at full load. Lower than expect4ed flue-gas temperatures caused low-load operation to be less effective than at high loads. NO{sub x} reduction decreased to as low as 11% at 60 MWe at an ammonia slip limit of 10 ppm. An ammonia conversion system was installed to improve performance at low loads. Other improvements to increase NO{sub x} removal at low-loads are planned. The combined system of combustion modifications and SNCR reduced NO{sub x} emissions by over 80% from the original full-load baseline. 11 figs.

  17. Synergistic Utilization of Coal Fines and Municipal Solid Waste in Coal-Fired Boilers. Phase I Final Report

    SciTech Connect

    V. Zamansky; P. Maly; M. Klosky

    1998-06-12

    A feasibility study was performed on a novel concept: to synergistically utilize a blend of waste coal fines with so-called E-fuel for cofiring and reburning in utility and industrial boilers. The E-fuel is produced from MSW by the patented EnerTech's slurry carbonization process. The slurry carbonization technology economically converts MSW to a uniform, low-ash, low-sulfur, and essentially chlorine-free fuel with energy content of about 14,800 Btu/lb.

  18. Coal-fired power materials - Part II

    SciTech Connect

    Viswanathan, V.; Purgert, R.; Rawls, P.

    2008-09-15

    Part 1 discussed some general consideration in selection of alloys for advanced ultra supercritical (USC) coal-fired power plant boilers. This second part covers results reported by the US project consortium, which has extensively evaluated the steamside oxidation, fireside corrosion, and fabricability of the alloys selected for USC plants. 3 figs.

  19. ADVANCED FLUE GAS CONDITIONING AS A RETROFIT UPGRADE TO ENHANCE PM COLLECTION FROM COAL-FIRED ELECTRIC UTILITY BOILERS

    SciTech Connect

    C. Jean Bustard

    2003-12-01

    ADA Environmental Solutions (ADA-ES) has successfully completed a research and development program granted by the Department of Energy National Energy Technology Laboratory (NETL) to develop a family of non-toxic flue gas conditioning agents to provide utilities and industries with a cost-effective means of complying with environmental regulations on particulate emissions and opacity. An extensive laboratory screening of potential additives was completed followed by full-scale trials at four utility power plants. The developed cohesivity additives have been demonstrated on a 175 MW utility boiler that exhibited poor collection of unburned carbon in the electrostatic precipitator. With cohesivity conditioning, opacity spiking caused by rapping reentrainment was reduced and total particulate emissions were reduced by more than 30%. Ammonia conditioning was also successful in reducing reentrainment on the same unit. Conditioned fly ash from the process is expected to be suitable for dry or wet disposal and for concrete admixture.

  20. Summary of workshop on materials issues in low emission boilers and high efficiency coal-fired cycles

    SciTech Connect

    1997-12-01

    The purpose of the workshop was to review with experts in the field the materials issues associated with two of the primary coal power systems being developed by the DOE Office of Fossil Energy. The DOE-FE Advanced Power Systems Program includes natural gas-based and coal-based power systems. Major activities in the natural gas-based power systems area include the Advanced Turbine Systems (ATS) Program, the Fuel Cells Program, and Hybrid Cycles. The coal-based power systems projects include the Low Emissions Boiler Systems (LEBS) Program, the High-Performance Power Systems Program (HIPPS), the Integrated (Coal) Gasification Combined-Cycle Program, and the Fluidized-Bed Combustion Program. This workshop focused on the materials issues associated with the LEBS and HIPPS technologies.

  1. Engineering development of advanced coal-fired low emission boiler systems. First quarterly report, FY94, January 1994--March 1994

    SciTech Connect

    Not Available

    1994-08-01

    The major task during this quarter was testing and evaluation of the 25 MBtu/hr Toroidal Vortex Combustor (TVC) at Textron Defense Systems`` (TDS) Haverhill laboratories. The tests were completed and the results are being evaluated along with other scale up and integration issues. The preliminary conclusion is that the NOx performance and current design uncertainties do not justify the development risk within the Low Emission Boiler System (LEBS) timetable. Further program effort will focus on advanced U-firing arrangements. The second major effort during the period was the engineering development of the moving bed copper oxide system for SOx/NOx control. Through application of a DOE-developed model and the team`s engineering analysis, significant progress was made on developing an improved process design. Work began on a small scale test of the moving bed concept under realistic temperature and dust loading conditions. Work continued through the quarter on finalizing the Preliminary Engineering Design, Design Deficiency Analysis, and Research, Development, and Test Plan. The Design and Development Report containing these three deliverables was released in March. Sargent & Lundy printed and distributed the report to team members, as well as to the advisory panelists. The advisory panel numbers approximately fifteen organizations as of the end of the period.

  2. Development of a Novel Oxygen Supply Process and its Integration with an Oxy-Fuel Coal-Fired Boiler

    SciTech Connect

    2006-12-31

    BOC, the world's second largest industrial gas company, has developed a novel high temperature sorption based technology referred to as CAR (Cyclic Autothermal Recovery) for oxygen production and supply to oxy-fuel boilers with flue gas recycle. This technology is based on sorption and storage of oxygen in a fixed bed containing mixed ionic and electronic conductor materials. The objective of the proposed work was to construct a CAR PDU that was capable of producing 10-scfm of oxygen, using steam or recycled flue gas as the sweep gas, and install it in the Combustion Test Facility. The unit was designed and fabricated at BOC/The Linde Group, Murray Hill, New Jersey. The unit was then shipped to WRI where the site had been prepared for the unit by installation of air, carbon dioxide, natural gas, nitrogen, computer, electrical and infrastructure systems. Initial experiments with the PDU consisted of flowing air into both sides of the absorption systems and using the air heaters to ramp up the bed temperatures. The two beds were tested individually to operational temperatures up to 900 C in air. The cycling process was tested where gases are flowed alternatively from the top then bottom of the beds. The PDU unit behaved properly with respect to flow, pressure and heat during tests. The PDU was advanced to the point where oxygen production testing could begin and integration to the combustion test facility could occur.

  3. Toxecon Retrofit for Mercury and Mulit-Pollutant Control on Three 90-MW Coal-Fired Boilers

    SciTech Connect

    Steven Derenne; Robin Stewart

    2009-09-30

    This U.S. Department of Energy (DOE) Clean Coal Power Initiative (CCPI) project was based on a cooperative agreement between We Energies and the DOE Office of Fossil Energy's National Energy Technology Laboratory (NETL) to design, install, evaluate, and demonstrate the EPRI-patented TOXECON{trademark} air pollution control process. Project partners included Cummins & Barnard, ADA-ES, and the Electric Power Research Institute (EPRI). The primary goal of this project was to reduce mercury emissions from three 90-MW units that burn Powder River Basin coal at the We Energies Presque Isle Power Plant in Marquette, Michigan. Additional goals were to reduce nitrogen oxide (NO{sub x}), sulfur dioxide (SO{sub 2}), and particulate matter emissions; allow reuse and sale of fly ash; advance commercialization of the technology; demonstrate a reliable mercury continuous emission monitor (CEM) suitable for use at power plants; and demonstrate recovery of mercury from the sorbent. Mercury was controlled by injection of activated carbon upstream of the TOXECON{trademark} baghouse, which achieved more than 90% removal on average over a 44-month period. During a two-week test involving trona injection, SO{sub 2} emissions were reduced by 70%, although no coincident removal of NOx was achieved. The TOXECON{trademark} baghouse also provided enhanced particulate control, particularly during startup of the boilers. On this project, mercury CEMs were developed and tested in collaboration with Thermo Fisher Scientific, resulting in a reliable CEM that could be used in the power plant environment and that could measure mercury as low as 0.1 {micro}g/m{sup 3}. Sorbents were injected downstream of the primary particulate collection device, allowing for continued sale and beneficial use of captured fly ash. Two methods for recovering mercury using thermal desorption on the TOXECON{trademark} PAC/ash mixture were successfully tested during this program. Two methods for using the TOXECON

  4. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-08-04

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  6. Behavior of Mercury Emissions from a Commercial Coal-Fired Utility Boiler: TheRelationship Between Stack Speciation and Near-Field Plume Measurements

    EPA Science Inventory

    The reduction of divalent gaseous mercury (HgII) to elemental gaseous mercury (Hg0) in a commercial coal-fired power plant (CFPP)exhaust plume was investigated by simultaneous measurement in-stack and in-plume as part of a collaborative study among the U.S....

  7. PARTICULATE CHARACTERIZATION AND ULTRA LOW-NOx BURNER FOR THE CONTROL OF NO{sub x} AND PM{sub 2.5} FOR COAL FIRED BOILERS

    SciTech Connect

    Ralph Bailey; Hamid Sarv; Jim Warchol; Debi Yurchison

    2001-09-30

    In response to the serious challenge facing coal-fired electric utilities with regards to curbing their NO{sub x} and fine particulate emissions, Babcock and Wilcox and McDermott Technology, Inc. conducted a project entitled, ''Particulate Characterization and Ultra Low-NO{sub x} Burner for the Control of NO{sub x} and PM{sub 2.5} for Coal Fired Boilers.'' The project included pilot-scale demonstration and characterization of technologies for removal of NO{sub x} and primary PM{sub 2.5} emissions. Burner development and PM{sub 2.5} characterization efforts were based on utilizing innovative concepts in combination with sound scientific and fundamental engineering principles and a state-of-the-art test facility. Approximately 1540 metric tonnes (1700 tons) of high-volatile Ohio bituminous coal were fired. Particulate sampling for PM{sub 2.5} emissions characterization was conducted in conjunction with burner testing. Based on modeling recommendations, a prototype ultra low-NO{sub x} burner was fabricated and tested at 100 million Btu/hr in the Babcock and Wilcox Clean Environment Development Facility. Firing the unstaged burner with a high-volatile bituminous Pittsburgh 8 coal at 100 million Btu/hr and 17% excess air achieved a NO{sub x} goal of 0.20 lb NO{sub 2}/million Btu with a fly ash loss on ignition (LOI) of 3.19% and burner pressure drop of 4.7 in H{sub 2}O for staged combustion. With the burner stoichiometry set at 0.88 and the overall combustion stoichiometry at 1.17, average NO{sub x} and LOI values were 0.14 lb NO{sub 2}/million Btu and 4.64% respectively. The burner was also tested with a high-volatile Mahoning 7 coal. Based on the results of this work, commercial demonstration is being pursued. Size classified fly ash samples representative of commercial low-NO{sub x} and ultra low-NO{sub x} combustion of Pittsburgh 8 coal were collected at the inlet and outlet of an ESP. The mass of size classified fly ash at the ESP outlet was sufficient to evaluate

  8. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, second quarter 1994, April 1994--June 1994

    SciTech Connect

    1995-09-01

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NOx combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NOx burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NOx reductions of each technology and evaluate the effects of those reductions on other combustion parameters. Results are described.

  9. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Public design report (preliminary and final)

    SciTech Connect

    1996-07-01

    This Public Design Report presents the design criteria of a DOE Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of NO{sub x} emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 (500 MW) near Rome, Georgia. The technologies being demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NO{sub x} burner. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NO{sub x} burners, advanced overfire systems, and digital control system.

  10. Micronized coal-fired retrofit system for SO{sub x} reduction: Krakow Clean Fossil Fuels and Energy Efficiency Program. Technical progress report No. 3, October 1996--December 1996

    SciTech Connect

    1996-12-31

    The PROJECT proposes to install a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex; Krzeszowice, Poland (about 20 miles west of Krakow). PHRO currently utilizes 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers currently burn a high-sulfur content heavy crude oil, called Mazute. For size orientation, the PHRO Greenhouse complex grows a variety of vegetables and flowers for the Southern Poland marketplace. The greenhouse area under glass is very large and equivalent to approximately 50 football fields. The new micronized coal fired boiler would: (1) provide a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduce sulfur dioxide air pollution emissions, while satisfying new Polish air regulations, and (3) provide attractive savings to PHRO, based on the quantity of displaced oil. Currently, the Town of Krzeszowice is considering a district heating program that would replace some, or all, of the 40 existing small in-town heating boilers that presently burn high-sulfur content coal. Potentially the district heating system can be expanded and connected into the PHRO boiler network; so that, PHRO boilers can supply all, or a portion of, the Town`s heating demand. The new TCS micronized coal system could provide a portion of this demand.

  11. Executive roundtable on coal-fired generation

    SciTech Connect

    2009-09-15

    Power Engineering magazine invited six industry executives from the coal-fired sector to discuss issues affecting current and future prospects of coal-fired generation. The executives are Tim Curran, head of Alstom Power for the USA and Senior Vice President and General Manager of Boilers North America; Ray Kowalik, President and General Manager of Burns and McDonnell Energy Group; Jeff Holmstead, head of Environmental Strategies for the Bracewell Giuliani law firm; Jim Mackey, Vice President, Fluor Power Group's Solid Fuel business line; Tom Shelby, President Kiewit Power Inc., and David Wilks, President of Energy Supply for Excel Energy Group. Steve Blankinship, the magazine's Associate Editor, was the moderator. 6 photos.

  12. Development of technical solutions on a coal-fired boiler for a power plant unit of 800 MW with steam parameters of 35 MPa and 700/720°C

    NASA Astrophysics Data System (ADS)

    Shvarts, A. L.; Verbovetsky, E. Kh.; Somova, E. V.; Smolin, A. V.

    2015-12-01

    Development of a coal-fired boiler for a power plant unit of 800 MW with advanced ultra-supercritical steam parameters of 35 MPa and 700/720°C is presented. The main technical solutions providing the reliability, profitability, and low emissions of harmful substances in the atmosphere are given. The fuel is the black coal of (Taldinskoye field, Kuznetsk basin). The gross efficiency of the boiler is 94%. The U-shaped configuration of a boiler is chosen, which allows the reduction of the capital expenditure for steam turbine piping made of expensive nickel alloys. The horizontal connection flue of the boiler, where the primary and reheat steam screens are located, is equipped with two cold funnels. The upper section of the convection shaft is separated with a vertical screen wall into two parallel "split tail" flues, which allows one to control the reheat steam temperature by redistributing the flue gas between the gas flues. The URS screens are two-stage with a lifting motion of the medium and a partial bypassing of the first stage. The lower radiant section is two-stage. To reduce the temperature of screen walls at the fire chamber outlet, the lowering motion of the working medium and combustion gases is used. The hydrodynamics of the screens with the lowering motion of the medium for preventing the aperiodic instability in the start regimes is analyzed. Besides the stepwise combustion of coal dust providing the improved environmental parameters, the boiler plant is equipped with a selective catalytic reduction (SCR) system, an ash collector (an electric filter combined with a filter bag), and a desulphurization device.

  13. EVALUATION OF NOX EMISSIONS FROM TVA COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper gives results of a preliminary evaluation of nitrogen oxide (NOx) emissions from 11 Tennessee Valley authority (TVA) coal-fired power plants. urrent EPA AP-42 emission factors for NOx from coal-fired utility boilers do not account for variations either in these emission...

  14. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, Second quarter 1992

    SciTech Connect

    Not Available

    1992-08-24

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (No{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

  15. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO[sub x]) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1992-08-24

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (No[sub x]) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company's Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO[sub x] combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO[sub x] reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO[sub x] burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO[sub x] reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency.

  16. MAGNESIA SCRUBBING APPLIED TO A COAL-FIRED POWER PLANT

    EPA Science Inventory

    The report gives results of a full-size demonstration of the magnesia wet-scrubbing system for flue gas desulfurization (FGD) on a coal-fired utility boiler. The system was designed to desulfurize half the flue gas from a 190-MW rated capacity generating unit firing 3.5% sulfur c...

  17. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, second quarter 1995

    SciTech Connect

    1995-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. The project provides a stepwise evaluation of the following NO{sub x} reduction technologies: advanced overfire air (AOFA), low NO{sub x} burners (LNB), LNB with AOFA, and advanced digital controls and optimization strategies. The project has completed the baseline, AOFA, LNB, and LNB + AOFA test segments, fulfilling all testing originally proposed to DOE. Phase 4 of the project, demonstration of advanced control/optimization methodologies for NO{sub x} abatement, is now in progress. The methodology selected for demonstration at Hammond Unit 4 is the Generic NO{sub x} Control Intelligent System (GNOCIS), which is being developed by a consortium consisting of the Electric Power Research institute, PowerGen, Southern Company, Radian Corporation, U.K. Department of Trade and Industry, and US DOE. GNOCIS is a methodology that can result in improved boiler efficiency and reduced NO{sub x} emissions from fossil fuel fired boilers. Using a numerical model of the combustion process, GNOCIS applies an optimizing procedure to identify the best set points for the plant on a continuous basis. GNOCIS is designed to operate in either advisory or supervisory modes. Prototype testing of GNOCIS is in progress at Alabama Power`s Gaston Unit 4 and PowerGen`s Kingsnorth Unit 1.

  18. A study of toxic emissions from a coal-fired power plant: Niles Station Boiler No. 2. Volume 2, Appendices: Final report

    SciTech Connect

    Not Available

    1994-06-01

    Volume 2 contains appendices for: process data log sheets from Nile boiler 2; auditing; sampling protocol; field sampling data sheets; quality assurance/quality control; analytical protocol; and uncertainty analysis.

  19. Compliance testing of the Clear AFS Power Plant, coal-fired boiler 1, Clear AFS, Alaska. Final report, 18-23 April 1989

    SciTech Connect

    Scott, P.T.

    1989-10-01

    The 13 MWS/DE through HQ AFSPACECOM/SG requested AFOEHL Quality Function conduct source emission testing of the Clear AFS Power Plant to determine compliance with applicable Alaska Air Quality Control Codes. The Alaska Department of Environmental Conservation required testing of one representative boiler for permit compliance and to determine operating limitations for each boiler. At 80,000 lbs steam/hour particulate emission were within emission limits allowed by the State of Alaska.

  20. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, fourth quarter 1995

    SciTech Connect

    1995-12-31

    This document discusses the technical progress of a US Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) Project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The project is being conducted at Georgia Power Company`s Plant Hammond Unit 4 (500 MW) near Rome, Georgia. Specifically, the objectives of the projects are: (1) demonstrate in a logical stepwise fashion the short-term NO{sub x} reduction capabilities of the following advanced low NO{sub x} combustion technologies: advanced overfire air (AOFA); low NO{sub x} burners (LNB); LNB with AOFA; and advanced digital controls and optimization strategies; (2) determine the dynamic, long-term emissions characteristics of each of these combustion NO{sub x} reduction methods using sophisticated statistical techniques; (3) evaluate the cost effectiveness of the low NO{sub x} combustion techniques tested; and (4) determine the effects on other combustion parameters (e.g., CO production, carbon carryover, particulate characteristics) of applying the above NO{sub x} reduction methods.

  1. Cermet composite thermal spray coatings for erosion and corrosion protection in combustion environments of advanced coal-fired boilers. Semiannual technical progress report, August 14, 1996--January 14, 1997

    SciTech Connect

    Levin, B.F.; DuPont, J.N.; Marder, A.R.

    1997-02-01

    Research is presently being conducted to determine the optimum ceramic/metal combination in thermally sprayed metal matrix composite coatings for erosion and corrosion resistance in new coal-fired boilers. The research will be accomplished by producing model cermet composites using powder metallurgy and electrodeposition methods in which the effect of ceramic/metal combination for the erosion and corrosion resistance will be determined. These results will provide the basis for determining the optimum hard phase constituent size and volume percent in thermal spray coatings. Thermal spray coatings will be applied by our industrial sponsor and tested in our erosion and corrosion laboratories. In the first six months of this project, bulk powder processed Ni-Al{sub 2}O{sub 3} composites were produced at Idaho National Engineering Laboratory. The results of microstructural characterization of these alloys were presented in the first semiannual report. The composite samples contained 0, 21, 27, 37, and 45 volume percent Al{sub 2}O{sub 3} with an average particle size of 12 um. An increase in the volume fraction of alumina in the nickel matrix from 0 to 45% led to a significant increase in hardness of these composites.

  2. Innovative clean coal technology: 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. Final report, Phases 1 - 3B

    SciTech Connect

    1998-01-01

    This report presents the results of a U.S. Department of Energy (DOE) Innovative Clean Coal Technology (ICCT) project demonstrating advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NOx) emissions from coal-fired boilers. The project was conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The technologies demonstrated at this site include Foster Wheeler Energy Corporation`s advanced overfire air system and Controlled Flow/Split Flame low NOx burner. The primary objective of the demonstration at Hammond Unit 4 was to determine the long-term effects of commercially available wall-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology were also performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications was established for the project. Short-term and long-term baseline testing was conducted in an {open_quotes}as-found{close_quotes} condition from November 1989 through March 1990. Following retrofit of the AOFA system during a four-week outage in spring 1990, the AOFA configuration was tested from August 1990 through March 1991. The FWEC CF/SF low NOx burners were then installed during a seven-week outage starting on March 8, 1991 and continuing to May 5, 1991. Following optimization of the LNBs and ancillary combustion equipment by FWEC personnel, LNB testing commenced during July 1991 and continued until January 1992. Testing in the LNB+AOFA configuration was completed during August 1993. This report provides documentation on the design criteria used in the performance of this project as it pertains to the scope involved with the low NOx burners and advanced overfire systems.

  3. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report, Fourth quarter 1992

    SciTech Connect

    Not Available

    1992-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x } reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. Baseline, AOFA, and LNB without AOFA test segments have been completed. Analysis of the 94 days of LNB tong-term data collected show the full load NO{sub x} emission levels to be approximately 0.65 lb/MBtu. Flyash LOI values for the LNB configuration are approximately 8 percent at full load. Corresponding values for the AOFA configuration are 0.94 lb/MBtu and approximately 10 percent. Abbreviated diagnostic tests for the LNB+AOFA configuration indicate that at 500 MWe, NO{sub x} emissions are approximately 0.55 lb/MBtu with corresponding flyash LOI values of approximately 11 percent. For comparison, the long-term, full load, baseline NO{sub x} emission level was approximately 1.24 lb/MBtu at 5.2 percent LOI. Comprehensive testing of the LNB+AOFA configuration will be performed when the stack particulate emissions issue is resolved.

  4. Micronized coal-fired retrofit system for SO{sub x} reduction Krakow clean fossil fuels and energy efficiency program. Final report

    SciTech Connect

    1997-04-01

    This report describes results of a technical, financial and environmental assessment study for a project, which would have included a new TCS micronized coal-fired heating plant for the Produkcja I Hodowla Roslin Ogrodniczych (PHRO) Greenhouse Complex; Krzeszowice, Poland. Project site is about 20 miles west of Krakow, Poland. During the project study period, PHRO utilized 14 heavy oil-fired boilers to produce heat for its greenhouse facilities and also home heating to several adjacent apartment housing complexes. The boilers burn a high-sulfur content heavy crude oil, called mazute, The project study was conducted during a period extended from March 1996 through February 1997. For size orientation, the PHRO Greenhouse complex grows a variety of vegetables and flowers for the Southern Poland marketplace. The greenhouse area under glass is very large and equivalent to approximately 50 football fields, The new micronized coal fired boiler would have: (1) provided a significant portion of the heat for PHRO and a portion of the adjacent apartment housing complexes, (2) dramatically reduced sulfur dioxide air pollution emissions, while satisfying new Polish air regulations, and (3) provided attractive savings to PHRO, based on the quantity of displaced oil.

  5. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 5, October--December 1993

    SciTech Connect

    Not Available

    1994-04-06

    Work continued as planned and scheduled. Total expenditures are below budget. Task 2 is complete. Task 3 is complete except for R, D & T Plan -- Phase II. Task 4 is currently slightly behind schedule but is projected to finish on or ahead of schedule. Task 5 was started early. The following major deliverables were issued: (1) Technical Paper for `93 International Joint Power Generation Conference. (2) Technical Paper for IEA Second International Conference, and (3) Topical Report by EAR on Air Toxics. Subtask 4.1 -- Engineering Analysis in support of the CGU design is nearly complete and partial design specifications are being employed in Task 5. Subtask 4.2 -- Experimental Research efforts consisted of the first series of Drop Tube Furnace tests. Data is being analyzed. Subtask 4.3 -- Modeling work to data resulted in input files for Boiler Simulation Facility and flow pattern convergence was attained. Particle combustion is the next step. This work will be reported on at the next Quarterly Project Review meeting. Task 5 was started early to facilitate Task 6 schedule and quality. Integration of the SNO{sub x} Hot Scheme into the boiler and turbine/feedwater train was optimized and design work on the boiler and ``backend`` is underway. Cost estimating assumptions and methodology were discussed at length and finalized. The RAM analysis is nearly complete. BOP engineering is in progress. No changes to the Work Plan are anticipated for the next quarter.

  6. Engineering development of advanced coal-fired low-emissions boiler systems. Quarterly project technical status report, January 1997-- March 1997

    SciTech Connect

    1997-04-01

    The goal of the NO{sub x} Subsystem is to achieve continuous operation of the Low-Emssions Boiler System (LEBS) at NO{sub x} emissions at or below 0.20 lb/MBtu through combustion techniques only, with a further target of 0.1 lb NO{sub x}Mbtu using supplementary advanced flue gas cleanup technologies if necessary. These goals places practical constraints that must be considered on the NO{sub x} Subsystem design. Not only must the boiler be designed to achieve time-temperature mixing histories that minimize NO{sub x} but it must also be designed to operate that way throughout its working lifetime. Therefore, NO{sub x} minimization strategies must be integrated into the control systems for every boiler component from the pulverizers to the stack. Furthermore, these goals must be met without increases in carbon loss and CO emissions from the levels achieved with current low-NO{sub x} combustion systems. Therefore, the NO{sub x} Subsystem requires not only sound mechanical designs of burners, furnace surface, and staging air/fuel injectors, but also sensors and software to allow control of their operation. Through engineering analysis, experimental testing, and numerical modeling in Phase II, an advanced low-NO{sub x} control system is being developed. The progress of these activities is presented in this report. The results from the final series of NO{sub x} subsystem burner tests were compiled. The information obtained is also being used as a comparison to the numerical modeling predictions. The engineering design of the Proof-of-Concept (POC) Facility was revised based on the information gained through the Phase II activities.

  7. B and W`s advanced coal-fired low-emission boiler system: Preparation for and preliminary results of subsystem testing

    SciTech Connect

    McDonald, D.K.; Madden, D.A.; Sivy, J.L.

    1996-12-31

    In anticipation of the need for new generating capacity shortly after the year 2000 and with the belief that coal will remain the fuel of choice for much of the domestic power industry, the US Department of Energy`s (DOE) Pittsburgh Energy Technology Center (PETC) began a research initiative in late 1990 named Combustion 2000. The project was designed for two stages of commercialization: for the nearer term, the Low-Emissions Boiler System (LEBS) and for the longer term, the High Performance Power System (HIPPS). The LEBS program is being executed in four phases. In the first Phase, completed in 1994, a thorough review and assessment of potential advanced technologies and techniques for the control of emissions, and a review of boiler design options, was performed. The second Phase, now in progress, entails more detailed system design and subsystem testing to confirm the technologies selected, resolve design uncertainties and develop the basis for commercial design. Phase 3 involves the design and estimating of a commercial generating unit for evaluation against the program goals, and in Phase 4, the concepts will be proven by operating the subsystems in an integrated facility of significant size for several thousand hours. This paper describes B and W`s advanced generating plant design and provides current results of the subsystem testing presently in progress at B and W`s Clean Environment Development Facility (CEDF) located at the company`s Alliance Research Center.

  8. Computational Investigation of the Influence of Fly Ash Silica Content and Shape on the Erosion Behaviour of Indian Coal Fired Boiler Grade Steels

    NASA Astrophysics Data System (ADS)

    Kumari, Amrita; Das, Suchandan Kumar; Srivastava, Prem Kumar

    2016-07-01

    A mathematical model has been developed to characterize the erosion behaviour of fly ash on boiler grade steel surfaces incorporating various ductile erosion mechanisms. These mechanisms constitute cutting wear, repeated plastic deformation and effect of operating temperature on the mechanical properties of the substrate. Parametric analysis has been carried out to study the erosion response of some typical steel grades as a function of particle impact parameters such as particle impact velocity, angle of impingement coupled with the effect of temperature on the tensile properties. Further, effects of fly ash properties such as hardness (silica content) and shape (angularity) on the erosion response have been also investigated along with the ballistic parameters. These investigations show that a small increment in the fly ash hardness can considerably augment the erosion rate of the steel surface under a given particle impingement condition. This vindicates that hardness of fly ash is one of the most critical parameter which has a direct impact in enhancing the erosion rate of boiler grade steels. The effect of fly ash shape on the erosion behaviour is also studied in conjunction with the particle hardness. This shows that the composite action of these parameters augment the erosion rate significantly.

  9. 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1991-01-01

    ABB CE's Low NOx Bulk Furnace Staging (LNBFS) System and Low NOx Concentric Firing System (LNCFS) are demonstrated in stepwise fashion. These systems incorporate the concept of advanced overfire air (AOFA), clustered coal nozzles, and offset air. A complete description of the installed technologies is provided in the following section. The primary objective of the Plant Lansing Smith demonstration is to determine the long-term effects of commercially available tangentially-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology are also being performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project.

  10. Guidelines for selection and application of the most cost-effective NO sub x control technologies for gas, oil and coal fired boilers

    SciTech Connect

    Czerniak, D.O.; Booth, R.B.; McDonald, B.L. ); Feenstra, D.R. )

    1991-01-01

    As a result of the new Clean Air Act, lower NO{sub x} emissions from stationary sources will be required of utilities and independent power producers that burn all fuels including gas, oil and coal. This new legislation, as well as new and more stringent NO{sub x} reduction orders imposed by state and local regulatory agencies, will require rapid evaluation, purchase, installation and start-up of a variety of control technologies. There is substantial volume of literature available discussing NO{sub x} control technologies, their control effectiveness, costs, and chemical reaction mechanisms in forming NO{sub x}. This paper, however, presents more practical aspects of developing a NO{sub x} control strategy and implementing the appropriate cost-effective control technology on a utility or industrial boiler.

  11. Measurement of air toxic emissions from a coal-fired boiler equipped with a tangentially-fired low NOx combustion system

    SciTech Connect

    Dismukes, E.B.; Clarkson, R.J.; Hardman, R.R.; Elia, G.G.

    1993-11-01

    This paper presents the results of measurements of chemical emissions from a coal-burning, tangentially-fired, utility boiler equipped with a hot-side electrostatic precipitator and a low NOx firing system. The tests were conducted in response to Title III of the 1990 Amendments to the Clean Air Act which lists 189 chemicals to be evaluated as {open_quotes}Air Toxics.{close_quotes} The project was jointly funded by the Electric Power Research Institute and the US Department of Energy under an existing Innovative Clean Coal Technology Cooperative Agreement managed by Southern Company Services. Field chemical emissions monitoring was conducted in two phases: a baseline {open_quotes}pre-low NOx burner{close_quotes} condition in September 1991 and in the LNCFS Level III low NOx firing condition in January 1992. In addition to stack emissions measurements of both organic and inorganic chemicals, plant material balance evaluations were performed to determine the efficiency of the hot-side ESP at controlling emissions of air toxics and to determine the fate of the target chemicals in various plant process streams.

  12. Engineering development of advanced coal-fired low-emission boiler systems. Quarterly technical progress report, April 1--June 30, 1993

    SciTech Connect

    Not Available

    1993-07-23

    Preliminary sketches of the furnace setting with dimensions and other appropriate data was distributed to appropriate boiler design groups. The purpose of this work was to define and/or establish unique mechanical and support requirements and furnace water circulation requirements. A preliminary convection pass arrangement and heating surface requirements were established. Initial computer runs indicate, as expected, that establishing even a preliminary arrangement to meet steam duty requirements was going to be a challenge. This due to slightly lower furnace exit gas temperatures (result of NO{sub x} control conditions) and higher final steam temperatures (results increasing plant efficiency) than typical of conventional design. Work on the furnace and convection pass design for the base preliminary unit was completed only to the extent necessary to identify design deficiencies, prepare an arrangement drawing and determine budgetary cost. Engineering work has been completed to the extent planned in this subtask for the base preliminary unit, Advanced Overfire Air, including preliminary designs for the furnace, convection pass, pulverizers, airheaters, flues and ducts, preliminary general arrangement drawings, and budgetary cost estimates. Work is nearly complete on design of the LEBS unit control system based on control methods and philosophy established in the NO{sub x} Control Subsystems. All appropriate information has been forwarded to Raytheon for use in completing BOP subsystem designs, site plot plans and preliminary generating plant cost analysis and comparison to a conventional plant.

  13. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report No. 10, January 1995--March 1995

    SciTech Connect

    1995-05-17

    The project is on schedule and under budget. The current status is shown in the Milestone Schedule Report included as Appendix A. All Project Plans were updated based on the revised finding level authorized for FY95 and anticipated for FY96. Technology Transfer activities included {open_quotes}supplying{close_quotes} three executives and several team members to the LEBS Workshop, delivering a technical paper at a conference, and working on a Combustion 2000 Session for another conference. ABBES and CeraMem reached agreement concerning Task 7 work, including ownership and disposition of project-purchased equipment to be used during Task 7 and also during Task 11. A test plan was prepared. Task 7 activities for the Low-NO{sub x} Firing System included computational modeling of the firing arrangement. Reasonable comparisons to experimental data previously obtained in the Boiler Simulation Facility were achieved. A kinetic evaluation for both baseline and low NO{sub x} firing arrangements was also performed, with results indicating that the final reducing zone within the main windbox has a dominant effect on NO{sub x} reduction, with higher temperatures being more favorable for lower NO{sub x}. A week of combustion testing was completed in the Fundamental Scale Burner Facility to examine the impact of integrated fuel staging (NO{sub x} reduction via the reburn mechanism), and to explore preliminary vertical staging concepts within the main windbox region. Preliminary results from this testing demonstrated the potential of vertical air staging within the main windbox to augment overfire air. Testing was performed to quantify the coal size distribution and power requirements for one (1) conventional static and four (4) dynamic classifier designs. Results from this testing show the dynamic classifier capable of producing finer grinds of coal at lower relative power requirements.

  14. Engineering development of advanced coal-fired low-emission boiler systems. Technical progress report number 14, January--March, 1996

    SciTech Connect

    1996-05-28

    The Project is under budget and generally on schedule. The current status is shown in the Milestone Schedule Status Report included as Appendix A. Task 7--Component Development and Optimization and Task 11--Subsystem Test Operation and evaluation are shown to be slightly behind schedule. Also, addition of Kalina technology may delay completion of Task 8. However, Phase 2 will be completed on schedule. The Project and plans for the POCTF were presented to the Richmond Power and Light Board of Directors. Technology transfer activities included delivering papers at two conferences, submitting paper abstracts for two other conferences and organizing a Technical Session for a conference. Under Task 7 the 200 acfm CeraMem filter test rig was installed at Richmond Power and Light and testing commenced. Low-NO{sub x} firing system work was essentially completed. In Task 8 integrating and optimizing the performance and design of the boiler, turbine/generator and heat exchangers of the Kalina cycle is proceeding but it has required much more time than anticipated. Preliminary designs of this equipment are nearly complete. Plant design and licensing activities will restart in April. The test designs and plan created in Task 9 were previously submitted and approved, although the plan for the 5,000 acfm CeraMem filter test will be updated following completion of the 200 acfm test. Task 10 work is nearly complete. The test rig for the 5,000 acfm CeraMem test has been shipped to the fabricator`s shop, inspected, cleaned and is being modified based on input from the 200 acfm testing. Task 11 work on the CeraMem filter was delayed and is expected to be started during the next reporting period. The second series of combustion testing of the low-NO{sub x} firing system was completed and the data is being analyzed. Early review indicates that 0.1 lb of NO{sub x}/million Btu may be achievable with reasonable stoichiometry and carbon loss.

  15. Prediction of the furnace heat absorption by utilizing thermomechanical analysis for various kinds of coal firing

    SciTech Connect

    Ishinomori, T.; Watanabe, S.; Kiga, T.; Wall, T.F.; Gupta, R.P.; Gupta, S.K.

    1999-07-01

    In order to predict the furnace heat absorption, which is sensitive to coal properties, an attempt to make a model universally applicable for any kind of pulverized coal fired boiler is in progress. First of all, the heat absorption rates on to furnace wall were surveyed for 600MWe pulverized coal fired boiler, and they were ranked into four levels by indicating a furnace heat absorption index (FHAI). Some ash composition is relatively well related to the FHAI, while a new index from thermomechanical analysis (TMA) offers a good prediction of the furnace heat absorption.

  16. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 2, Appendices A--N. Final report

    SciTech Connect

    1996-10-01

    Volume 2 contains the following appendices: Appendix A, Example Material Safety Data Sheet; Appendix B, Initial Site Characterization Test Results; Appendix C, Testing Proposal, Southern Research Institute; Appendix D, Example Laboratory Catalyst Test Protocol; Appendix E, Detailed Coal Analysis Data; Appendix F, Standard Methods-QA/QC Document; Appendix G, Task No. 1 Commissioning Tests; Appendix H, Task No. 2 Commissioning Tests; Appendix I, First Parametric Sequence Spreadsheets; Appendix J, Second Parametric Sequence Spreadsheets; Appendix K, Third Parametric Sequence Spreadsheets; Appendix L, Fourth Parametric Sequence Spreadsheets; Appendix M, Fifth Parametric Sequence Spreadsheets; and Appendix N, First Series-Manual APH Tests.

  17. Innovative Clean Coal Technology (ICCT). Demonstration of Selective Catalytic Reduction (SCR) technology for the control of nitrogen oxide (NO{sub x}) emissions from high-sulfur coal-fired boilers: Volume 3, Appendices O--T. Final report

    SciTech Connect

    1996-10-01

    Volume 3 contains the following appendices: Appendix O, Second Series-Manual APH Tests; Appendix P, Third Series-Manual APH Tests; Appendix Q, ABB Analysis of Air Preheaters-Final Report; Appendix R, ABB Corrosion Analysis Study; Appendix S, SRI Waste Stream Impacts Study; and Appendix T, Economic Evaluation.

  18. Coal-fired ships reappear

    SciTech Connect

    Not Available

    1983-09-01

    A situation now exists where, in many countries, coal prices are almost half those of oil, and indications point toward this trend continuing. It is not surprising, therefore, that many shipowners are planning and building the next generation of steamships with coal-fired propulsion units. Six new coal-fired ships, the first for over 25 years, are now being built in Italy, Japan, and Spain. In the forefront in technology and systems for handling coal and ash is the British company Macawber Engineering. It has developed on-board systems responding to the problems created by coal handling on a modern steamship, problems that formed a major reason for the universal changeover to oil firing in the 1950s and 1960s. The traditional method of handling coal uses mechanical systems such as belt and draglink conveyors, and bucket elevators. These methods have disadvantages that make their use on ships far from satisfactory. Pneumatic conveying systems, due to their totally enclosed construction and relative simplicity, overcome these problems. The type of pneumatic system chosen, however, has to accommodate several other constraints imposed by on-board handling of coal. (SC)

  19. Emissions of sulfur trioxide from coal-fired power plants.

    PubMed

    Srivastava, R K; Miller, C A; Erickson, C; Jambhekar, R

    2004-06-01

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough to not cause opacity violations and acid deposition. Generally, a small fraction of sulfur (S) in coal is converted to SO3 in coal-fired combustion devices such as electric utility boilers. The emissions of SO3 from such a boiler depend on coal S content, combustion conditions, flue gas characteristics, and air pollution devices being used. It is well known that the catalyst used in the selective catalytic reduction (SCR) technology for nitrogen oxides control oxidizes a small fraction of sulfur dioxide in the flue gas to SO3. The extent of this oxidation depends on the catalyst formulation and SCR operating conditions. Gas-phase SO3 and sulfuric acid, on being quenched in plant equipment (e.g., air preheater and wet scrubber), result in fine acidic mist, which can cause increased plume opacity and undesirable emissions. Recently, such effects have been observed at plants firing high-S coal and equipped with SCR systems and wet scrubbers. This paper investigates the factors that affect acidic mist production in coal-fired electric utility boilers and discusses approaches for mitigating emission of this mist. PMID:15242154

  20. EPA Research Highlights: Minimizing SO3 Emissions from Coal-Fired Power Plants

    EPA Science Inventory

    There have been substantial reductions in emissions of particulate matter, nitrogen oxides, and sulfur dioxide through the application of control technologies and strategies. The installation of control technologies has added to the complexity of coal-fired boilers and their ope...

  1. FUNDAMENTAL SCIENCE AND ENGINEERING OF MERCURY CONTROL IN COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper discusses the existing knowledge base applicable to mercury (Hg) control in coal-fired boilers and outlines the gaps in knowledge that can be filled by experimentation and data gathering. Mercury can be controlled by existing air pollution control devices or by retrofit...

  2. EVALUATION OF LONG-TERM NOX REDUCTION ON PULVERIZED-COAL-FIRED STEAM GENERATORS

    EPA Science Inventory

    The report gives results of analyzing long-term nitrogen oxide (NOx) emission data from eight pulverized-coal-fired steam generators, for the purpose of quantifying the effectiveness of various combustion modifications. All boilers, but one, were modified to reduce NOx emissions....

  3. UNIVERSITY OF WASHINGTON ELECTROSTATIC SCRUBBER TESTS AT A COAL-FIRED POWER PLANT

    EPA Science Inventory

    The report gives results of tests of a 1700 cu m/hr University of Washington Electrostatic Spray Scrubber pilot plant on a coal-fired boiler to demonstrate its effectiveness for controlling fine particle emissions. The multiple-pass, portable pilot plant combines oppositely charg...

  4. Coal fired powerhouse wastewater pressure filtration

    SciTech Connect

    Martin, H.L.; Diener, G.A.

    1994-05-01

    The Savannah River Site`s permit for construction of an industrial wastewater treatment facility to remove solids from the boiler blow-down and wet ash scrubber effluent of the A-Area coal fired powerhouse was rejected. Conventional clarification technology would not remove arsenic from the combined effluent sufficient to achieve human health criteria in the small receiving surface stream. Treatability studies demonstrated that an existing facility, which will no longer be needed for metal finishing wastewater, can very efficiently process the powerhouse wastewater to less than 35 {mu}g/L arsenic. Use of cationic and anionic polymers to flocculate both the wastewater and filter aid solids formed a ``bridged cake`` with exceptionally low resistance to flow. This will double the capacity of the Oberlin pressure filters with the Tyvek T-980 sub micron filter media. The affects of high sheer agitation and high temperature in the raw wastewater on the filtration process were also studied and adequate controls were demonstrated.

  5. Cost effective clean power generation burning high ash and/or high sulfur coals

    SciTech Connect

    Ashworth, R.A.; Sanyal, A.

    1998-07-01

    In the future, new air pollution control technologies will be required by coal-fired electric utilities and industrial boiler owners to meet more stringent environmental constraints. The CAIRE{trademark} (acronym for Controlled Air Emissions) combustor technology offers the benefit of reducing SO{sub 2} by some 70 to 90% and lowering NO{sub x} emission levels to 0.30 lb/10{sup 6} Btu or less, better than the best conventional low NO{sub x} burners on the market today. It also incorporates the advantage of a cyclone-fired unit by reducing particulate carryover into the boiler and downstream equipment by some 75 to 80%. This means that low cost, high sulfur and/or high ash coals may be fired in this combustor without the penalty of increased SO{sub 2} emissions, ash fouling and higher particulate stack emissions. The CAIRE{trademark} combustor may be retrofitted to electric utility boilers at a cost per ton of SO{sub 2} removed that is less than the price of SO{sub 2} allowance credits and less than the cost of switching from Eastern to Western US coal.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-07-15

    maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  7. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-10-15

    maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  8. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2003-01-20

    maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  9. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan

    2002-04-15

    materials that will make it possible to maintain a cost-competitive, environmentally-acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national perspective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  10. Coal fire extinguishing and prevention

    SciTech Connect

    Greene, J.S.

    1988-02-16

    This patent describes a formulation for use in extinguishing coal fires, without generation of substantial gases toxic to humans, for metering to the fire at about a 6-10 percent dilution rate to water. The formulation consists essentially of a mixture of: a linear alkylbenzolyate sulfonate, non-ionic detergent and lauric superamide detergent mixture comprising about 50 percent by volume of the formulation; vitamin B-6 in the amount of about 0.5-3 percent by weight of the detergent mixture; bicarbonate of soda in the amount of about 3-18 percent by weight of the detergent mixture; and water comprising about 37-47 percent by volume of the total formulation.

  11. Ways to Improve Russian Coal-Fired Power Plants

    SciTech Connect

    Tumanovskii, A. G. Olkhovsky, G. G.

    2015-07-15

    Coal is an important fuel for the electric power industry of Russia, especially in Ural and the eastern part of the country. It is fired in boilers of large (200 – 800 MW) condensing power units and in many cogeneration power plants with units rated at 50 – 180 MW. Many coal-fired power plants have been operated for more than 40 – 50 years. Though serviceable, their equipment is obsolete and does not comply with the current efficiency, environmental, staffing, and availability standards. It is urgent to retrofit and upgrade such power plants using advanced equipment, engineering and business ideas. Russian power-plant engineering companies have designed such advanced power units and their equipment such as boilers, turbines, auxiliaries, process and environmental control systems similar to those produced by the world’s leading manufacturers. Their performance and ways of implementation are discussed.

  12. Coal-fired diesel generator

    SciTech Connect

    1997-05-01

    The objective of the proposed project is to test the technical, environmental, and economic viability of a coal-fired diesel generator for producing electric power in small power generating markets. Coal for the diesel generator would be provided from existing supplies transported for use in the University`s power plant. A cleanup system would be installed for limiting gaseous and particulate emissions. Electricity and steam produced by the diesel generator would be used to supply the needs of the University. The proposed diesel generator and supporting facilities would occupy approximately 2 acres of land adjacent to existing coal- and oil-fired power plant and research laboratory buildings at the University of Alaska, Fairbanks. The environmental analysis identified that the most notable changes to result from the proposed project would occur in the following areas: power plant configuration at the University of Alaska, Fairbanks; air emissions, water use and discharge, and the quantity of solid waste for disposal; noise levels at the power plant site; and transportation of coal to the power plant. No substantive adverse impacts or environmental concerns were identified in analyzing the effects of these changes.

  13. COSTEAM expansion and improvements: design of a coal-fired atmospheric fluidized bed submodel, an oil-fired submodel and input/output improvements

    SciTech Connect

    Reierson, James D.; Rosenberg, Joseph I.; Murphy, Mary B.; Lethi, Minh- Triet

    1980-10-01

    COSTEAM is an interactive computer model designed to estimate the cost of industrial steam produced by various steam plant technologies. At the end of Phase I development, the COSTEAM model included only one submodel to calculate the capital and operating costs of a conventional coal-fired boiler plant with environmental control systems. This report describes the results of Phase II development. Two new submodels are added which calculate costs for steam produced by coal-fired atmospheric fluidized bed boilers and by oil-fired boilers. COSTEAM input/output capabilities are also improved.

  14. Innovative Clean Coal Technology (ICCT): 500-MW demonstration of advanced wall-fired cmbustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Field chemical emissions monitoring, Overfire air and overfire air/low NO{sub x} burner operation: Final report

    SciTech Connect

    1993-12-31

    This report summarizes data gathered by Radian Corporation at a coal-fired power plant, designated Site 16, for a program sponsored by the United States Department of Energy (DOE), Southern Company Services (SCS), and the Electric Power Research Institute (EPRI). Concentrations of selected inorganic and organic substances were measured in the process and discharge streams of the plant operating under two different types of combustion modifications: overfire air (OFA) and a combination of overfire air with low-NO{sub x} burners (OFA/LNB). Information contained in this report will allow DOE and EPRI to determine the effects of low-NO{sub x} modifications on plant emissions and discharges. Sampling was performed on an opposed wall-fired boiler burning medium-sulfur bituminous coal. Emissions were controlled by electrostatic precipitators (ESPs). The testing was conducted in two distinct sampling periods, with the OFA test performed in March of 1991 and the OFA/LNB test performed in May of 1993. Specific objectives were: to quantify emissions of target substances from the stack; to determine the efficiency of the ESPs for removing the target substances; and to determine the fate of target substances in the various plant discharge streams.

  15. Options for reducing a coal-fired plant's carbon footprint, Part II

    SciTech Connect

    Zachary, J.

    2008-07-15

    Part 1 of this article detailed and quantified the impacts of postcoming CO{sub 2} capture on a coal plant's net output and efficiency. Part II deals with four other CO{sub 2} reduction techniques: oxy-fuel combustion, using higher-temperature and higher-pressure boilers, cofiring biomass, and replacing some coal-fired capacity with renewable capacity. 4 figs., 3 tabs.

  16. Mathematical modelling of coal fired fluidized bed combustors

    SciTech Connect

    Selcuk, N.; Siddall, R.G.; Sivrioglu, U.

    1980-12-01

    A system model of continuous fluidized bed combustors burning coal of wide size distribution has been derived, and applied to the investigation of the effect of excess air and recycle on bed concentration and temperature profiles and combustion efficiency of a pilot scale coal fired fluidized combustor. To demonstrate the effect of recycling, the behaviour of the fluidized combustor has been predicted for two extreme cases of recycle: complete and no recycle of elutriated char particles, the former was chosen to determine the behaviour of the model in the absence of elutriation, and the latter corresponds to the actual operating conditions of the fluidized combustor. Expected trends for concentration and temperature profiles and combustion efficiency are predicted correctly for both cases. The predictive ability and the flexibility of the model for incorporation of refinements such as a correlation for bubble growth and a detailed combustion mechanism, makes the model a promising one for the evaluation of performance of the fluid bed industrial boilers.

  17. Repowering a small coal-fired power plant

    SciTech Connect

    Miell, R.

    2007-11-15

    The Arkansas River Power Authority (ARPA) Lamar Repowering Project is moving forward. The new generator, capable of producing 18 MW of electricity, is scheduled to be online in June 2008 bringing the total generation to 43 MW. New coal handling equipment, with infrared fire detectors, is almost complete. The new 18 MW steam turbine will be cooled by an air-cooled condenser. Coal will be delivered in a railroad spur to an unloading site then be unloaded onto a conveyor under the tracks and conveyed to two storage domes each holding 6000 tons of coal. It will be drawn out of these through an underground conveyor system, brought into a crusher, conveyed through overhead conveyors and fed into the new coal- fired fluidized bed boilers. 1 photo.

  18. Coal-fired generation staging a comeback. 2nd ed.

    SciTech Connect

    2007-07-01

    The report is an overview of the renewed U.S. market interest in coal-fired power generation. It provides a concise look at what is driving interest in coal-fired generation, the challenges faced in implementing coal-fired generation projects, and the current and future state of coal-fired generation. Topics covered in the report include: An overview of coal-fired generation including its history, the current market environment, and its future prospects; An analysis of the key business factors that are driving renewed interest in coal-fired generation; An analysis of the challenges that are hindering the implementation of coal-fired generation projects; A description of coal-fired generation technologies; A review of the economic drivers of coal-fired generation project success; An evaluation of coal-fired generation versus other generation technologies; A discussion of the key government initiatives supporting new coal-fired generation; and A listing of planned coal-fired generation projects. 13 figs., 12 tabs., 1 app.

  19. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Phase 1, Baseline tests

    SciTech Connect

    Not Available

    1992-01-01

    The primary objective of the project is to investigate the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NOx emissions and boiler performance on Unit 2 at Gulf Power Company`s Plant Lansing Smith located near Lynn Haven, Florida. The project will characterize emissions and performance of a tangentially-fired boiler operating in the following configurations: Baseline ``as-found`` configuration: Phase 1; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 2 and simulated low NO{sub x} bulk furnace staging (LNBFS): Phase 2; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 3, Phase 3a and simulated LNCFS Level 1, Phase 3b.

  20. Innovative Clean Coal Technology (ICCT): 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO sub x ) emissions from coal-fired boilers

    SciTech Connect

    Not Available

    1992-01-01

    The primary objective of the project is to investigate the long-term effects of commercially available tangentially-fired low NO{sub x} combustion technologies on NOx emissions and boiler performance on Unit 2 at Gulf Power Company's Plant Lansing Smith located near Lynn Haven, Florida. The project will characterize emissions and performance of a tangentially-fired boiler operating in the following configurations: Baseline as-found'' configuration: Phase 1; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 2 and simulated low NO{sub x} bulk furnace staging (LNBFS): Phase 2; retrofitted low NO{sub x} concentric firing system (LNCFS) Level 3, Phase 3a and simulated LNCFS Level 1, Phase 3b.

  1. 2200 MW SCR installation on new coal-fired utility project

    SciTech Connect

    Tonn, D.P.; Uysal, T.A.

    1998-12-31

    NO{sub x} regulations in Germany and Japan in the mid-1980s resulted in the mandatory retrofit of Selective Catalytic Reduction (SCR) technology on many utility installations. The early 1990s brought SCR technology to small, single unit new coal fired installations around the world. This paper describes the application of high NO{sub x} reduction SCR technology to the first large scale, coal fired, multiple unit new installation. By integrating the SCR design into the initial boiler equipment arrangement and design, significant simplification of equipment arrangement resulted in project cost savings. The four 550 MW units at Taiwan Power`s Taichung 5--8 Power Plant were installed, commissioned (Unit 8 went on line in early 1997), and tested demonstrating the low NO{sub x} emission capabilities of SCR technology.

  2. Development and testing of commercial-scale, coal-fired combustion systems: Phase III. Final report

    SciTech Connect

    1996-03-01

    Based on studies that indicated a large potential for significantly increased coal-firing in the commercial sector, the U.S. Department of Energy`s Pittsburgh Energy Technology Center (PETC) sponsored a multi-phase development effort for advanced coal combustion systems. This Final Report presents the results of the last phase (Phase III) of a project for the development of an advanced coal-fired system for the commercial sector of the economy. The project performance goals for the system included dual-fuel capability (i.e., coal as primary fuel and natural gas as secondary fuel), combustion efficiency exceeding 99 percent, thermal efficiency greater than 80 percent, turndown of at least 3:1, dust-free and semi-automatic dry ash removal, fully automatic start-up with system purge and ignition verification, emissions performance exceeding New Source Performance Standards (NSPS) and approaching those produced by oil-fired, Commercial-sized units, and reliability, safety, operability, maintainability, and service life comparable to oil-fired units. The program also involved a site demonstration at a large facility owned by Striegel Supply Company, a portion of which was leased to MTCI. The site, mostly warehouse space, was completely unheated and the advanced coal-fired combustion system was designed and sized to heat this space. Three different coals were used in the project, one low and one high sulfur pulverized Pittsburgh No. 8 coal, and a micronized low volatile, bituminous coal. The sorbents used were Pfizer dolomitic limestone and an Anvil lime. More than 100 hours of screening test`s were performed to characterize the system. The parameters examined included coal firing rate, excess air level, ash recycle rate, coal type, dolomitic limestone feed rate, and steam injection rate. These tests indicated that some additional modifications for coal burning in the system were required.

  3. CeraMem NO{sub x} catalytic filter 5000 ACFM field demonstration test plan: Engineering development of a coal-fired low emissions boiler system: Subtask 9.2, Subsystem test plan

    SciTech Connect

    1996-06-18

    As a deliverable of the project, ABB Environmental Systems has written this subsystem test plan to outline and detail activities to be undertaken in Tasks 10 and 11 of the Low Emissions Boiler System project. This subsystem test plan includes the budget and schedule for the construction, modification and operation of the subsystem test unit. This subsystem test plan also discusses securing of all applicable construction and operating permits, completing all necessary agreements with any host facilities, management procedures for monitoring and controlling all procurement and construction activities, implementation of Quality Assurance/Quality Control (QA/QC) measures, data acquisition during operations, data analysis, and the startup and shutdown procedures of the test unit. The subsystem test plan is part of the updated Phase II RD&T Plan.

  4. 180 MW demonstration of advanced tangentially-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report second quarter, 1991

    SciTech Connect

    Not Available

    1991-12-31

    ABB CE`s Low NOx Bulk Furnace Staging (LNBFS) System and Low NOx Concentric Firing System (LNCFS) are demonstrated in stepwise fashion. These systems incorporate the concept of advanced overfire air (AOFA), clustered coal nozzles, and offset air. A complete description of the installed technologies is provided in the following section. The primary objective of the Plant Lansing Smith demonstration is to determine the long-term effects of commercially available tangentially-fired low NOx combustion technologies on NOx emissions and boiler performance. Short-term tests of each technology are also being performed to provide engineering information about emissions and performance trends. A target of achieving fifty percent NOx reduction using combustion modifications has been established for the project.

  5. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  6. Innovative Clean Coal Technology (ICCT): 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal-fired boilers. Technical progress report: First quarter 1993

    SciTech Connect

    Not Available

    1993-12-31

    This quarterly report discusses the technical progress of an Innovative Clean Coal Technology (ICCT) demonstration being conducted at Georgia Power Company`s Plant Hammond Unit 4 located near Rome, Georgia. The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term, and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. During this quarter, long-term testing of the LNB + AOFA configuration continued and no parametric testing was performed. Further full-load optimization of the LNB + AOFA system began on March 30, 1993. Following completion of this optimization, comprehensive testing in this configuration will be performed including diagnostic, performance, verification, long-term, and chemical emissions testing. These tests are scheduled to start in May 1993 and continue through August 1993. Preliminary engineering and procurement are progressing on the Advanced Low NOx Digital Controls scope addition to the wall-fired project. The primary activities during this quarter include (1) refinement of the input/output lists, (2) procurement of the distributed digital control system, (3) configuration training, and (4) revision of schedule to accommodate project approval cycle and change in unit outage dates.

  7. A coal-fired combustion system for industrial processing heating applications. Quarterly technical progress report, January 1995--March 1995

    SciTech Connect

    1995-04-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler fly ash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler fly ash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NOx burners on the PENELEC boilers. Therefore, a substantial portion of the required thermal input came from the fly ash.

  8. 500 MW demonstration of advanced wall-fired combustion techniques for the reduction of nitrogen oxide (NO{sub x}) emissions from coal fired boilers. Second quarterly technical progress report, [April--June 1993

    SciTech Connect

    Not Available

    1993-12-31

    The primary goal of this project is the characterization of the low NO{sub x} combustion equipment through the collection and analysis of long-term emissions data. A target of achieving fifty percent NO{sub x} reduction using combustion modifications has been established for the project. The project provides a stepwise retrofit of an advanced overfire air (AOFA) system followed by low NO{sub x} burners (LNB). During each test phase of the project, diagnostic, performance, long-term and verification testing will be performed. These tests are used to quantify the NO{sub x} reductions of each technology and evaluate the effects of those reductions on other combustion parameters such as particulate characteristics and boiler efficiency. Baseline, AOFA, and LNB without AOFA test segments have been completed. Analysis of the 94 days of LNB long-term data collected show the full-load NO{sub x} emission levels to be approximately 0.65 lb/MBtu with flyash LOI values of approximately 8 percent. Corresponding values for the AOFA configuration are 0.94 lb/MBtu and approximately 10 percent. For comparison, the long-term full-load, baseline NO{sub x} emission level was approximately 1.24 lb/MBtu at 5.2 percent LOI. Comprehensive testing of the LNB plus AOFA configuration began in May 1993 and is scheduled to end during August 1993. As of June 30, the diagnostic, performance, chemical emissions tests segments for this configuration have been conducted and 29 days of long-term, emissions data collected. Preliminary results from the May--June 1993 tests of the LNB plus AOFA system show that the full load NO{sub x} emissions are approximately 0.42 lb/MBtu with corresponding fly ash LOI values near 8 percent. This is a substantial improvement in both NO{sub x} emissions and LOI values when compared to the results obtained during the February--March 1992 abbreviated testing of this system.

  9. CHARACTERIZATION AND MODELING OF THE FORMS OF MERCURY FROM COAL-FIRED POWER PLANTS

    SciTech Connect

    Dennis L. Laudal

    2001-08-01

    The 1990 Clean Air Act Amendments (CAAAs) required the U.S. Environmental Protection Agency (EPA) to determine whether the presence of mercury in the stack emissions from fossil fuel-fired electric utility power plants poses an unacceptable public health risk. EPA's conclusions and recommendations were presented in the Mercury Study Report to Congress (1) and the Utility Air Toxics Report to Congress (1). The first report addressed both the human health and environmental effects of anthropogenic mercury emissions, while the second addressed the risk to public health posed by the emission of mercury and other hazardous air pollutants from steam-electric generating units. Given the current state of the art, these reports did not state that mercury controls on coal-fired electric power stations would be required. However, they did indicate that EPA views mercury as a potential threat to human health. In fact, in December 2000, the EPA issued an intent to regulate for mercury from coal-fired boilers. However, it is clear that additional research needs to be done in order to develop economical and effective mercury control strategies. To accomplish this objective, it is necessary to understand mercury behavior in coal-fired power plants. The markedly different chemical and physical properties of the different mercury forms generated during coal combustion appear to impact the effectiveness of various mercury control strategies. The original Characterization and Modeling of the Forms of Mercury from Coal-Fired Power Plants project had two tasks. The first was to collect enough data such that mercury speciation could be predicted based on relatively simple inputs such as coal analyses and plant configuration. The second was to field-validate the Ontario Hydro mercury speciation method (at the time, it had only been validated at the pilot-scale level). However, after sampling at two power plants (the Ontario Hydro method was validated at one of them), the EPA issued an

  10. Characteristics of NOx emission from Chinese coal-fired power plants equipped with new technologies

    NASA Astrophysics Data System (ADS)

    Ma, Zizhen; Deng, Jianguo; Li, Zhen; Li, Qing; Zhao, Ping; Wang, Liguo; Sun, Yezhu; Zheng, Hongxian; Pan, Li; Zhao, Shun; Jiang, Jingkun; Wang, Shuxiao; Duan, Lei

    2016-04-01

    Coal combustion in coal-fired power plants is one of the important anthropogenic NOx sources, especially in China. Many policies and methods aiming at reducing pollutants, such as increasing installed capacity and installing air pollution control devices (APCDs), especially selective catalytic reduction (SCR) units, could alter NOx emission characteristics (NOx concentration, NO2/NOx ratio, and NOx emission factor). This study reported the NOx characteristics of eight new coal-fired power-generating units with different boiler patterns, installed capacities, operating loads, and coal types. The results showed that larger units produced less NOx, and anthracite combustion generated more NOx than bitumite and lignite combustion. During formation, the NOx emission factors varied from 1.81 to 6.14 g/kg, much lower than those of older units at similar scales. This implies that NOx emissions of current and future units could be overestimated if they are based on outdated emission factors. In addition, APCDs, especially SCR, greatly decreased NOx emissions, but increased NO2/NOx ratios. Regardless, the NO2/NOx ratios were lower than 5%, in accordance with the guidelines and supporting the current method for calculating NOx emissions from coal-fired power plants that ignore NO2.

  11. DEVELOPMENTS IN PARTICULATE CONTROL FOR COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper discusses recent developments in particulate control for coal-fired power plants. The developments are responding to a double challenge to conventional coal-fired power plant emissions control technology: (1) lower particulate emissions require more efficient control de...

  12. Emissions from Coal Fires and Their Impact on the Environment

    USGS Publications Warehouse

    Kolker, Allan; Engle, Mark; Stracher, Glenn; Hower, James; Prakash, Anupma; Radke, Lawrence; ter Schure, Arnout; Heffern, Ed

    2009-01-01

    Self-ignited, naturally occurring coal fires and fires resulting from human activities persist for decades in underground coal mines, coal waste piles, and unmined coal beds. These uncontrolled coal fires occur in all coal-bearing parts of the world (Stracher, 2007) and pose multiple threats to the global environment because they emit greenhouse gases - carbon dioxide (CO2), and methane (CH4) - as well as mercury (Hg), carbon monoxide (CO), and other toxic substances (fig. 1). The contribution of coal fires to the global pool of atmospheric CO2 is little known but potentially significant. For China, the world's largest coal producer, it is estimated that anywhere between 10 million and 200 million metric tons (Mt) of coal reserves (about 0.5 to 10 percent of production) is consumed annually by coal fires or made inaccessible owing to fires that hinder mining operations (Rosema and others, 1999; Voigt and others, 2004). At this proportion of production, coal amounts lost to coal fires worldwide would be two to three times that for China. Assuming this coal has mercury concentrations similar to those in U.S. coals, a preliminary estimate of annual Hg emissions from coal fires worldwide is comparable in magnitude to the 48 tons of annual Hg emissions from all U.S. coal-fired power-generating stations combined (U.S. Environmental Protection Agency, 2002). In the United States, the combined cost of coal-fire remediation projects, completed, budgeted, or projected by the U.S. Department of the Interior's Office of Surface Mining Reclamation and Enforcement (OSM), exceeds $1 billion, with about 90% of that in two States - Pennsylvania and West Virginia (Office of Surface Mining Enforcement and Reclamation, 2008; fig. 2). Altogether, 15 States have combined cumulative OSM coal-fire project costs exceeding $1 million, with the greatest overall expense occurring in States where underground coal fires are predominant over surface fires, reflecting the greater cost of

  13. EVALUATION OF UTILITY BOILER RADIANT FURNACE RESIDENCE TIME/TEMPERATURE CHARACTERISTICS: FIELD TESTS AND HEAT TRANSFER MODELING

    EPA Science Inventory

    The report describes an investigation of the adequacy of a modeling approach in predicting the thermal environment and flow field of pulverized-coal-fired utility boilers. Two 420 MWe coal-fired boilers were evaluated: a single-wall-fired unit and a tangentially fired unit, repre...

  14. Downstream component corrosion in coal-fired MHD power plants

    SciTech Connect

    White, M. K.

    1980-06-01

    Results are given to date of corrosion probe studies conducted to evaluate the nature and severity of degradation of oiler and superheater materials in coal-fired MHD power generation systems. Tests were conducted with two air or nitrogen cooled probes in Cell III of the UTSI MHD facility. One probe had carbon steel samples subjected to metal temperatures of from 547K to 719K and reducing (SR = 0.85) gas conditions to simulate boiler tube conditions. The exposure time to date on these samples is 240 minutes. The other probe had samples of carbon steel, chromium-molybdenum steels and stainless steels subjected to temperatures ranging from 811K to 914K with oxidizing (SR = 1.15) gas conditions. The total run time on these samples was 70 minutes. The boiler probe samples were found to undergo predominantly pitted type corrosion beneath a deposit of ash/seed material having approximately 34% K/sub 2/SO/sub 4/. Weight loss rates varied from about 1.5 x 10/sup -4/ gm/hr-cm/sup 2/ at the cool end of the probe to about 5.5 x 10/sup -4/ gm/hr-cm/sup 2/ at the hot end. This loss is attributed primarily to sulfidation by hydrogen sulfide. Resistance to scaling of superheater materials increased progressively with the degree of alloying. Attack appeared to be in the form of surface scales containing mixtures of oxides and is attributed to either gaseous oxidation or to the presence of complex potassium trisulfates.

  15. CO(2), CO, and Hg emissions from the Truman Shepherd and Ruth Mullins coal fires, eastern Kentucky, USA.

    PubMed

    O'Keefe, Jennifer M K; Henke, Kevin R; Hower, James C; Engle, Mark A; Stracher, Glenn B; Stucker, J D; Drew, Jordan W; Staggs, Wayne D; Murray, Tiffany M; Hammond, Maxwell L; Adkins, Kenneth D; Mullins, Bailey J; Lemley, Edward W

    2010-03-01

    Carbon dioxide (CO(2)), carbon monoxide (CO), and mercury (Hg) emissions were quantified for two eastern Kentucky coal-seam fires, the Truman Shepherd fire in Floyd County and the Ruth Mullins fire in Perry County. This study is one of the first to estimate gas emissions from coal fires using field measurements at gas vents. The Truman Shepherd fire emissions are nearly 1400t CO(2)/yr and 16kg Hg/yr resulting from a coal combustion rate of 450-550t/yr. The sum of CO(2) emissions from seven vents at the Ruth Mullins fire is 726+/-72t/yr, suggesting that the fire is consuming about 250-280t coal/yr. Total Ruth Mullins fire CO and Hg emissions are estimated at 21+/-1.8t/yr and >840+/-170g/yr, respectively. The CO(2) emissions are environmentally significant, but low compared to coal-fired power plants; for example, 3.9x10(6)t CO(2)/yr for a 514-MW boiler in Kentucky. Using simple calculations, CO(2) and Hg emissions from coal-fires in the U.S. are estimated at 1.4x10(7)-2.9x10(8)t/yr and 0.58-11.5t/yr, respectively. This initial work indicates that coal fires may be an important source of CO(2), CO, Hg and other atmospheric constituents. PMID:20071005

  16. Geophysics and clean development mechanisms (CDM) - Applications to coal fires

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Chen-Brauchler, D.; Schlömer, S.; Kus, J.; Lambrecht, A.; Rüter, H.; Fischer, C.; Bing, K.

    2009-04-01

    The largest hard coal resources worldwide are found in the coal belt through Northern China and Inner Mongolia. Because of still existing technological problems and a steeply rising demand of coal in this region the most coal fires occur. Once established, coal fires are difficult to extinguish, destroy large amounts of coal and are major challenge to the environment. The Sino-German coal fire research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" conducts field investigations, laboratory measurements and experiments as well as numerical modelling of coal fires in close co-operation with Chinese coal fire fighting departments. A special task within this project is to help the Chinese partners to develop methodologies and project designs to extinguish coal fires under the frame of the Kyoto protocol. In practise, this task requires a robust method to estimate the CO2 baseline of coal fires including fire detection and monitoring. In order to estimate the fire volume, fire propagation and the resulting CO2 exhaust gas volume, different types of geophysical measurements are necessary as near surface temperature and gas measurements, ground penetrating radar etc. Three different types of CO2 exhaust gas estimations from coal fires are discussed: the energy approach, the volume approach and the direct approach. The energy approach highly depends on accurate near surface and gas temperature plus the gas flux data. The volume approach is based on radar and near surface geomagnetic surveying and monitoring. The direct approach relies on the exact knowledge of gas fluxes and volumes. All approaches need reference data as regional to local weather data and petrological parameters of the burning coal. The approaches are evaluated for their use in CO2 baseline estimations and thus for clean development mechanisms.

  17. CONTROL TECHNOLOGY FOR COAL-FIRED BOILERS: APPLICATIONS TO CHINA

    EPA Science Inventory

    The paper examines new multipollutant technologies and improvements to old technologies that may allow China and other rapidly developing nations to mitigate the high cost of retrofits and still achieve cleaner air. A program is outlined to jointly investigate some of these tech...

  18. Control of mercury emissions from coal-fired boilers

    SciTech Connect

    Huang, H.S.; Livengood, C.D.

    1992-01-01

    This project at Argonne is designed to investigate new concepts leading to advanced control technologies for fossil-energy systems. The objective of this new task on air toxics control is to develop new or improved, cost-effective control technology for the abatement of emissions of hazardous air pollutants (HAPs) from fossil-fuel combustion plants and to evaluate the possible effects of any captured species on waste disposal. The HAPs to be investigated initially in this task include mercury and arsenic compounds.

  19. Control of mercury emissions from coal-fired boilers

    SciTech Connect

    Huang, H.S.; Livengood, C.D.

    1992-09-01

    This project at Argonne is designed to investigate new concepts leading to advanced control technologies for fossil-energy systems. The objective of this new task on air toxics control is to develop new or improved, cost-effective control technology for the abatement of emissions of hazardous air pollutants (HAPs) from fossil-fuel combustion plants and to evaluate the possible effects of any captured species on waste disposal. The HAPs to be investigated initially in this task include mercury and arsenic compounds.

  20. Effect of occupation on lipid peroxidation and antioxidant status in coal-fired thermal plant workers

    PubMed Central

    Kaur, Sandeep; Gill, Manmeet Singh; Gupta, Kapil; Manchanda, KC

    2013-01-01

    Background: Air pollution from coal-fired power units is large and varied, and contributes to a significant number of negative environmental and health effects. Reactive oxygen species (ROS) have been implicated in the pathogenesis of coal dust-induced toxicity in coal-fired power plants. Aim: The aim of the study was to measure free radical damage and the antioxidant activity in workers exposed to varying levels of coal dust. Material and Methods: The study population consisted of workers in coal handling unit, turbine unit, and boiler unit (n = 50 each), working in thermal power plant; and electricians (n = 50) from same department were taken as controls. Lipid peroxidation was measured by malondialdehyde (MDA) levels and antioxidant activity was determined by superoxide dismutase (SOD) and glutathione peroxidase (GPx) levels. Statistical analysis was carried out by Student's unpaired t-test. Result: MDA levels showed significant increase (P > 0.001) in the thermal power plant workers than the electricians working in the city. The levels of SOD and GPx were significantly higher (P > 0.001) in electricians as compared to subjects working in thermal plant. Among the thermal plant workers, the coal handling unit workers showed significant increase (P > 0.001) in MDA and significant decrease in SOD and GPx than the workers of boiler and turbine unit workers. Conclusion: Oxidative stress due to increase in lipid peroxidation and decrease in antioxidant activity results from exposure to coal dust and coal combustion products during thermal plant activities. PMID:24083143

  1. Ultra-Supercritical Pressure CFB Boiler Conceptual Design Study

    SciTech Connect

    Zhen Fan; Steve Goidich; Archie Robertson; Song Wu

    2006-06-30

    Electric utility interest in supercritical pressure steam cycles has revived in the United States after waning in the 1980s. Since supercritical cycles yield higher plant efficiencies than subcritical plants along with a proportional reduction in traditional stack gas pollutants and CO{sub 2} release rates, the interest is to pursue even more advanced steam conditions. The advantages of supercritical (SC) and ultra supercritical (USC) pressure steam conditions have been demonstrated in the high gas temperature, high heat flux environment of large pulverized coal-fired (PC) boilers. Interest in circulating fluidized bed (CFB) combustion, as an alternative to PC combustion, has been steadily increasing. Although CFB boilers as large as 300 MWe are now in operation, they are drum type, subcritical pressure units. With their sizes being much smaller than and their combustion temperatures much lower than those of PC boilers (300 MWe versus 1,000 MWe and 1600 F versus 3500 F), a conceptual design study was conducted herein to investigate the technical feasibility and economics of USC CFB boilers. The conceptual study was conducted at 400 MWe and 800 MWe nominal plant sizes with high sulfur Illinois No. 6 coal used as the fuel. The USC CFB plants had higher heating value efficiencies of 40.6 and 41.3 percent respectively and their CFB boilers, which reflect conventional design practices, can be built without the need for an R&D effort. Assuming construction at a generic Ohio River Valley site with union labor, total plant costs in January 2006 dollars were estimated to be $1,551/kW and $1,244/kW with costs of electricity of $52.21/MWhr and $44.08/MWhr, respectively. Based on the above, this study has shown that large USC CFB boilers are feasible and that they can operate with performance and costs that are competitive with comparable USC PC boilers.

  2. Current status and prediction of major atmospheric emissions from coal-fired power plants in Shandong Province, China

    NASA Astrophysics Data System (ADS)

    Xiong, Tianqi; Jiang, Wei; Gao, Weidong

    2016-01-01

    Shandong is considered to be the top provincial emitter of air pollutants in China due to its large consumption of coal in the power sector and its dense distribution of coal-fired plants. To explore the atmospheric emissions of the coal-fired power sector in Shandong, an updated emission inventory of coal-fired power plants for the year 2012 in Shandong was developed. The inventory is based on the following parameters: coal quality, unit capacity and unit starting year, plant location, boiler type and control technologies. The total SO2, NOx, fine particulate matter (PM2.5) and mercury (Hg) emissions are estimated at 705.93 kt, 754.30 kt, 63.99 kt and 10.19 kt, respectively. Larger units have cleaner emissions than smaller ones. The coal-fired units (≥300 MW) are estimated to account for 35.87% of SO2, 43.24% of NOx, 47.74% of PM2.5 and 49.83% of Hg emissions, which is attributed primarily to the improved penetration of desulfurization, LNBs, denitration and dust-removing devices in larger units. The major regional contributors are southwestern cities, such as Jining, Liaocheng, Zibo and Linyi, and eastern cities, such as Yantai and Qindao. Under the high-efficiency control technology (HECT) scenario analysis, emission reductions of approximately 58.61% SO2, 80.63% NOx, 34.20% PM2.5 and 50.08% Hg could be achieved by 2030 compared with a 2012 baseline. This inventory demonstrates why it is important for policymakers and researchers to assess control measure effectiveness and to supply necessary input for regional policymaking and the management of the coal-fired power sector in Shandong.

  3. Numerical Modelling by FLAC on Coal Fires in North China

    NASA Astrophysics Data System (ADS)

    Gusat, D.; Drebenstedt, C.

    2009-04-01

    Coal fires occur in many countries all over the world (e.g. Australia, China, India, Indonesia, USA and Russia) in underground and on surface. In China the most coal fires occur especially in the North. Economical and environmental damages are the negative effects of the coal fires: coal fires induce open fractures and fissures within the seam and neighbouring rocks. So that these are the predominant pathways for oxygen flow and exhaust gases from a coal fire. All over northern China there are a large number of coal fires, which cause and estimated yearly coal loss of between 100 and 200 million tons ([1], [2], [3]). Spontaneous combustion is a very complicated process and is influenced by number of factors. The process is an exothermic reaction in which the heat generated is dissipated by conduction to the surrounding environment, by radiation, by convection to the ventilation flow, and in some cases by evaporation of moisture from the coal [4]. The coal fires are very serious in China, and the dangerous extent of spontaneous combustion is bad which occupies about 72.9% in mining coal seams. During coal mining in China, the coal fires of spontaneous combustion are quite severity. The dangerous of coal spontaneous combustion has been in 56% of state major coalmines [5]. The 2D and 3D-simulation models describing coal fire damages are strong tools to predict fractures and fissures, to estimate the risk of coal fire propagation into neighbouring seams, to test and evaluate coal fire fighting and prevention methods. The numerical simulations of the rock mechanical model were made with the software for geomechanical and geotechnical calculations, the programs FLAC and FLAC3D [6]. To fight again the coal fires, exist several fire fighting techniques. Water, slurries or liquefied nitrogen can be injected to cool down the coal or cut of air supply with the backfill and thereby extinct the fire. Air supply also can be cut of by covering the coal by soil or sealing of the

  4. CONTROLLING MULTIPLE EMISSIONS FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper presents and analyzes nine existing and novel control technologies designed to achieve multipollutant emissions reductions. It provides an evaluation of multipollutant emission control technologies that are potentially available for coal-fired power plants of 25 MW capa...

  5. Conference on alternatives for pollution control from coal-fired low emission sources, Plzen, Czech Republic. Plzen Proceedings

    SciTech Connect

    Not Available

    1994-07-01

    The Conference on Alternatives for Pollution Control from Coal-Fired Emission Sources presented cost-effective approaches for pollution control of low emission sources (LES). It also identified policies and strategies for implementation of pollution control measures at the local level. Plzen, Czech Republic, was chosen as the conference site to show participants first hand the LES problems facing Eastern Europe today. Collectively, these Proceedings contain clear reports on: (a) methods for evaluating the cost effectiveness of alternative approaches to control pollution from small coal-fired boilers and furnaces; (b) cost-effective technologies for controlling pollution from coal-fired boilers and furnaces; (c) case studies of assessment of cost effective pollution control measures for selected cities in eastern Europe; and (d) approaches for actually implementing pollution control measures in cities in Eastern Europe. It is intended that the eastern/central European reader will find in these Proceedings useful measures that can be applied to control emissions and clean the air in his city or region. The conference was sponsored by the United States Agency for International Development (AID), the United States Department of Energy (DOE), and the Czech Ministry of Industry and Trade. Selected papers have been indexed separately for inclusion in the Energy Science and Technology Database.

  6. Baghouse cleans flyash from boiler exhaust

    SciTech Connect

    Not Available

    1981-02-01

    A large baghouse installation recently started up on the boilerhouse of the Avtex Fibers Inc. rayon plant in Front Royal, Virginia. The baghouse removes 99.7% of the flyash particulate from the combustion fumes of five coal-fired boilers. The boilers have a combined capacity of one million lb/h of steam. Emissions from the plant are well below EPA limitations.

  7. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1992--September 1992

    SciTech Connect

    Not Available

    1992-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. ne primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order toevaluate its potential marketability. During the current reporting period, three preliminary coal-fired tests were successfully completed. These tests used industrial boiler flyash, sewer sludge ash, and waste glass collet as feedstocks. The coal-fired ash vitrification tests are considered near term potential commercial applications of the CMS technology. The waste glass cullet provided necessary dam on the effect of coal firing with respect to vitrified product oxidation state. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the proof-of-concept tests are continuing. The economic evaluation of commercial scale CMS processes is continuing. Preliminary designs for 15, 25, 100 and 400 ton/day systems are in progress. This dam will serve as input data to the life cycle cost analysis which will be-an integral part of the CMS commercialization plan.

  8. The Magnetohydrodynamics Coal-Fired Flow Facility

    SciTech Connect

    Not Available

    1990-11-01

    Progress continued at MHD coal-fired flow facility. UTSI reports on progress in developing the technology for the steam bottoming portion of the MHD Steam Combined Cycle Power Plant. No Proof-of-Concept (POC) testing was conducted during the quarter but data analyses are reported from the test conducted during the prior quarter. Major results include corrosion data from the first 500 hours of testing on candidate tube materials in the superheater test module (SHTM). Solids mass balance data, electrostatic precipitator (ESP) and baghouse (BH) performance data, diagnostic systems and environmental data results from previous POC tests are included. The major activities this quarter were in facility modifications required to complete the scheduled POC test program. Activities reported include the installation of an automatic ash/seed removal system on the SHTM, the BH, and ESP hoppers. Also, a higher pressure compressor (350 psi) is being installed to provide additional blowing pressure to remove solids deposits on the convective heat transfer tubes in the high temperature zone where the deposits are molten. These activities are scheduled to be completed and ready for the next test, which is scheduled for late May 1990. Also, experiments on drying western coal are reported. The recommended system for modifying the CFFF coal system to permit processing of western coal is described. Finally, a new effort to test portions of the TRW combustor during tests in the CFFF is described. The status of system analyses being conducted under subcontract by the Westinghouse Electric Corporation is also described. 2 refs., 18 figs., 3 tabs.

  9. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1994--December 1994

    SciTech Connect

    1995-03-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was concentrated on conducting the 100 hour demonstration test. The test was successfully conducted from September 12th through the 16th. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler flyash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler flyash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NO{sub x} burners on the PENELEC boilers.

  10. Life assessment and emissions monitoring of Indian coal-fired power plants. Final report

    SciTech Connect

    Not Available

    1992-07-01

    At the request of the Pittsburgh Energy Technology Center (PETC) of the United States Department of Energy (USDOE), the traveler, along with Dr. R. P. Krishnan, Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee spent three weeks in India planning and performing emissions monitoring at the coal-fired Vijayawada Thermal Power Station (VTPS). The coordination for the Indian participants was provided by BHEL, Trichy and CPRI, Bangalore. The trip was sponsored by the PETC under the United States Agency for International Development (USAID)/Government of India (GOI)P Alternate Energy Resources Development (AERD) Project. The AERD Project is managed by PETC, and ORNL is providing the technical coordination and support for four coal projects that are being implemented with BHEL, Trichy. The traveler, after briefing the USAID mission in New Delhi visited BHEL, Trichy and CPRI, Bangalore to coordinate and plan the emissions test program. The site selection was made by BHEL, CPRI, TVA, and PETC. Monitoring was performed for 4 days on one of the 4 existing 210 MW coal-fired boilers at the VTPS, 400 km north of Madras, India.

  11. Life assessment and emissions monitoring of Indian coal-fired power plants

    SciTech Connect

    Not Available

    1992-07-01

    At the request of the Pittsburgh Energy Technology Center (PETC) of the United States Department of Energy (USDOE), the traveler, along with Dr. R. P. Krishnan, Oak Ridge National Laboratory (ORNL), Oak Ridge, Tennessee spent three weeks in India planning and performing emissions monitoring at the coal-fired Vijayawada Thermal Power Station (VTPS). The coordination for the Indian participants was provided by BHEL, Trichy and CPRI, Bangalore. The trip was sponsored by the PETC under the United States Agency for International Development (USAID)/Government of India (GOI)P Alternate Energy Resources Development (AERD) Project. The AERD Project is managed by PETC, and ORNL is providing the technical coordination and support for four coal projects that are being implemented with BHEL, Trichy. The traveler, after briefing the USAID mission in New Delhi visited BHEL, Trichy and CPRI, Bangalore to coordinate and plan the emissions test program. The site selection was made by BHEL, CPRI, TVA, and PETC. Monitoring was performed for 4 days on one of the 4 existing 210 MW coal-fired boilers at the VTPS, 400 km north of Madras, India.

  12. Geology of coal fires: case studies from around the world

    SciTech Connect

    Glenn B. Stracher

    2008-01-15

    Coal fires are preserved globally in the rock record as burnt and volume-reduced coal seams and by pyrometamorphic rocks, explosion breccias, clinker, gas-vent-mineral assemblages, fire-induced faulting, ground fissures, slump blocks, and sinkholes. Coal fires are responsible for coronary and respiratory diseases and fatalities in humans, as well as arsenic and fluorine poisoning. Their heat energy, toxic fumes, and solid by-products of combustion destroy floral and faunal habitats while polluting the air, water, and soil. This volume includes chapters devoted to spontaneous combustion and greenhouse gases, gas-vent mineralogy and petrology, paralavas and combustion metamorphic rocks, geochronology and landforms, magnetic signatures and geophysical modeling, remote-sensing detection and fire-depth estimation of concealed fires, and coal fires and public policy.

  13. Nitrogen oxide emissions from coal fired MHD plants

    SciTech Connect

    Chapman, J.N.

    1996-03-01

    In this topical report, the nitrogen oxide emission issues from a coal fired MHD steam combined cycle power plant are summarized, both from an experimental and theoretical/calculational viewpoint. The concept of staging the coal combustion to minimize NO{sub x} is described. The impact of NO{sub x} control design choices on electrical conductivity and overall plant efficiency are described. The results of the NO{sub x} measurements in over 3,000 hours of coal fired testing are summarized. A chemical kinetics model that was used to model the nooks decomposition is described. Finally, optimum design choices for a low nooks plant are discussed and it is shown that the MHD Steam Coal Fired Combined Cycle Power Plant can be designed to operate with nooks emissions less than 0.05 lbm/MMBTU.

  14. Opportunities for Decarbonizing Existing U.S. Coal-Fired Power Plants via CO2 Capture, Utilization and Storage.

    PubMed

    Zhai, Haibo; Ou, Yang; Rubin, Edward S

    2015-07-01

    This study employs a power plant modeling tool to explore the feasibility of reducing unit-level emission rates of CO2 by 30% by retrofitting carbon capture, utilization, and storage (CCUS) to existing U.S. coal-fired electric generating units (EGUs). Our goal is to identify feasible EGUs and their key attributes. The results indicate that for about 60 gigawatts of the existing coal-fired capacity, the implementation of partial CO2 capture appears feasible, though its cost is highly dependent on the unit characteristics and fuel prices. Auxiliary gas-fired boilers can be employed to power a carbon capture process without significant increases in the cost of electricity generation. A complementary CO2 emission trading program can provide additional economic incentives for the deployment of CCS with 90% CO2 capture. Selling and utilizing the captured CO2 product for enhanced oil recovery can further accelerate CCUS deployment and also help reinforce a CO2 emission trading market. These efforts would allow existing coal-fired EGUs to continue to provide a significant share of the U.S. electricity demand. PMID:26023722

  15. Economic comparison of nuclear and coal-fired generation. [Monograph

    SciTech Connect

    Corey, G.R.

    1980-01-01

    This paper compares the current and historic operating performance of 12 large nuclear and coal-fired units now operated by Commonwealth Edison Co., and provides specific comparisons of busbar costs of electricity generated by those units in recent years. It also provides cost comparisons for future nuclear and coal-fired units, and attempts to deal realistically with the effect of future inflation upon these comparisons. The paper deals with the problem of uncertainty, the effect of future developments on present-day comparisons, and how published comparisons have varied over the past four or five years. 9 tables.

  16. Comprehensive assessment of toxic emissions from coal-fired power plants

    SciTech Connect

    1996-09-01

    The 1990 Clean Air Act Amendments (CAAA) have two primary goals: pollution prevention and a market-based least-cost approach to emission control. To address air quality issues as well as permitting and enforcement, the 1990 CAAA contain 11 sections or titles. The individual amendment titles are as follows: Title I - National Ambient Air Quality Standards Title II - Mobile Sources Title III - Hazardous Air Pollutants Title IV - Acid Deposition Control Title V - Permits Title VI - Stratospheric Ozone Protection Chemicals Title VII - Enforcement Title VIII - Miscellaneous Provisions Title IX - Clean Air Research Title X - Disadvantaged Business Concerns Title XI - Clean Air Employment Transition Assistance Titles I, III, IV, and V will change or have the potential to change how operators of coal-fired utility boilers control, monitor, and report emissions. For the purpose of this discussion, Title III is the primary focus.

  17. Novel Nanocrystalline Intermetallic Coatings for Metal Alloys in Coal-fired Environments

    SciTech Connect

    Z. Zak Fang; H. Y. Sohn

    2009-08-31

    Intermetallic coatings (iron aluminide and nickel aluminide) were prepared by a novel reaction process. In the process, the aluminide coating is formed by an in-situ reaction between the aluminum powder fed through a plasma transferred arc (PTA) torch and the metal substrate (steel or Ni-base alloy). Subjected to the high temperature within an argon plasma zone, aluminum powder and the surface of the substrate melt and react to form the aluminide coatings. The prepared coatings were found to be aluminide phases that are porosity-free and metallurgically bonded to the substrate. The coatings also exhibit excellent high-temperature corrosion resistance under the conditions which simulate the steam-side and fire-side environments in coal-fired boilers. It is expected that the principle demonstrated in this process can be applied to the preparation of other intermetallic and alloy coatings.

  18. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Phase III development contract DE-AC22-91PC91161 for a Coal-Fired Combustion System for Industrial Process Heating Applications'' is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec's Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  19. The development of a coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation's Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  20. Small, modular, low-cost coal-fired power plants for the international market

    SciTech Connect

    Zauderer, B.; Frain, B.; Borck, B.; Baldwin, A.L.

    1997-12-31

    This paper presents recent operating results of Coal Tech`s second generation, air cooled, slagging coal combustor, and its application to power plants in the 1 to 20 MW range. This 20 MMBtu/hour combustor was installed in a new demonstration plant in Philadelphia, PA in 1995. It contains the combustion components of a 1 MWe coal fired power plant, a 17,500 lb/hour steam boiler, coal storage and feed components, and stack gas cleanup components. The plant`s design incorporates improvements resulting from 2,000 hours of testing between 1987 and 1993 on a first generation, commercial scale, air cooled combustor of equal thermal rating. Since operations began in early 1996, a total of 51 days of testing have been successfully completed. Major results include durability of the combustor`s refractory wall, excellent combustion with high ash concentration in the fuel, removal of 95% to 100% of the slag in the combustor, very little ash deposition in the boiler, major reduction of in-plant parasitic power, and simplified power system control through the use of modular designs of sub-systems and computer control. Rapid fuel switching between oil, gas, and coal and turndown of up to a factor of three was accomplished. All these features have been incorporated in advanced coal fired plant designs in the 1 to 20 MWe range. Incremental capital costs are only $100 to $200/kW higher than comparable rated gas or oil fired steam generating systems. Most of its components and subsystems can be factory assembled for very rapid field installation. The low capital, low operating costs, fuel flexibility, and compatibility with very high ash fuels, make this power system very attractive in regions of the world having domestic supplies of these fuels.

  1. EMISSIONS OF SULFUR TRIOXIDE FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough not to cause opacity violations and acid deposition. Generally, a small fraction of sulfur in coal is converted to SO3 in coal-fired co...

  2. Potential nanotechnology applications for reducing freshwater consumption at coal fired power plants : an early view.

    SciTech Connect

    Elcock, D.

    2010-09-17

    , would reduce energy use and concomitant water consumption. These inefficiencies include air heater inefficiencies, boiler corrosion, low operating temperatures, fuel inefficiencies, and older components that are subject to strain and failure. A variety of nanotechnology applications that could potentially be used to reduce the amount of freshwater consumed - either directly or indirectly - by these areas and activities was identified. These applications include membranes that use nanotechnology or contain nanomaterials for improved water purification and carbon capture; nano-based coatings and lubricants to insulate and reduce heat loss, inhibit corrosion, and improve fuel efficiency; nano-based catalysts and enzymes that improve fuel efficiency and improve sulfur removal efficiency; nanomaterials that can withstand high temperatures; nanofluids that have better heat transfer characteristics than water; nanosensors that can help identify strain and impact damage, detect and monitor water quality parameters, and measure mercury in flue gas; and batteries and capacitors that use nanotechnology to enable utility-scale storage. Most of these potential applications are in the research stage, and few have been deployed at coal-fired power plants. Moving from research to deployment in today's economic environment will be facilitated with federal support. Additional support for research development and deployment (RD&D) for some subset of these applications could lead to reductions in water consumption and could provide lessons learned that could be applied to future efforts. To take advantage of this situation, it is recommended that NETL pursue funding for further research, development, or deployment for one or more of the potential applications identified in this report.

  3. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Michael Gagliano; Andrew Seltzer; Hans Agarwal; Archie Robertson; Lun Wang

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO{sub 2} level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to

  4. Oxy-Combustion Boiler Material Development

    SciTech Connect

    Gagliano, Michael; Seltzer, Andrew; Agarwal, Hans; Robertson, Archie; Wang, Lun

    2012-01-31

    Under U.S. Department of Energy Cooperative Agreement No. DE-NT0005262 Foster Wheeler North America Corp conducted a laboratory test program to determine the effect of oxy-combustion on boiler tube corrosion. In this program, CFD modeling was used to predict the gas compositions that will exist throughout and along the walls of air-fired and oxy-fired boilers operating with low to high sulfur coals. Test coupons of boiler tube materials were coated with deposits representative of those coals and exposed to the CFD predicted flue gases for up to 1000 hours. The tests were conducted in electric tube furnaces using oxy-combustion and air-fired flue gases synthesized from pressurized cylinders. Following exposure, the test coupons were evaluated to determine the total metal wastage experienced under air and oxy-combustions conditions and materials recommendations were made. Similar to air-fired operation, oxy-combustion corrosion rates were found to vary with the boiler material, test temperature, deposit composition, and gas composition. Despite this, comparison of air-fired and oxy-fired corrosion rates showed that oxy-firing rates were, for the most part, similar to, if not lower than those of air-firing; this finding applied to the seven furnace waterwall materials (wrought and weld overlay) and the ten superheater/reheater materials (wrought and weld overlay) that were tested. The results of the laboratory oxy-combustion tests, which are based on a maximum bulk flue gas SO2 level of 3200 ppmv (wet) / 4050 ppmv (dry), suggest that, from a corrosion standpoint, the materials used in conventional subcritical and supercritical, air-fired boilers should also be suitable for oxy-combustion retrofits. Although the laboratory test results are encouraging, they are only the first step of a material evaluation process and it is recommended that follow-on corrosion tests be conducted in coal-fired boilers operating under oxy-combustion to provide longer term (one to two year

  5. FABRIC FILTRATION ANALYSES FOR THREE UTILITY BOILER FLYASHES

    EPA Science Inventory

    The report gives results of fabric filter analyses of flyash from three utility boilers. A major aim of the program was to augment the present data base for modeling fabric filter systems designed to control inhalable particulate (IP) emissions from coal-fired boilers. Emphasis w...

  6. Technical progress report for the Magnetohydrodynamics Coal-Fired Flow Facility: October 1, 1992--December 31, 1992

    SciTech Connect

    Not Available

    1993-06-01

    Progress is reported on a multitask contract to develop technology for steam bottoming cycle of a Combined Cycle MHD Steam Power Plant. The report describes a 314 hour proof-of-concept (POC) test completed during the quarter. Results include secondary combustion and effect of potassium on the light-off temperature, fouling of heat transfer surfaces, particulate clean-up device performance and advanced diagnostic system performance. Test results on ceramic materials and tubes directed toward the development of a high temperature recuperative air heater are summarized. Results of data analysis of previous tests that are reported include the continuing analysis of tube materials that were exposed to 1500 and 2000 hours of eastern coal fired operation during the previously completed 2000 hour POC test series on eastern, high sulfur coal.

  7. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1993--December 1993

    SciTech Connect

    1994-01-30

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing the system modification installation designs, completing the TSCA ash testing, and conducting additional industry funded testing. Final detailed installation designs for the integrated test system configuration are being completed.

  8. Investigating dynamic underground coal fires by means of numerical simulation

    NASA Astrophysics Data System (ADS)

    Wessling, S.; Kessels, W.; Schmidt, M.; Krause, U.

    2008-01-01

    Uncontrolled burning or smoldering of coal seams, otherwise known as coal fires, represents a worldwide natural hazard. Efficient application of fire-fighting strategies and prevention of mining hazards require that the temporal evolution of fire propagation can be sufficiently precise predicted. A promising approach for the investigation of the temporal evolution is the numerical simulation of involved physical and chemical processes. In the context of the Sino-German Research Initiative `Innovative Technologies for Detection, Extinction and Prevention of Coal Fires in North China,' a numerical model has been developed for simulating underground coal fires at large scales. The objective of such modelling is to investigate observables, like the fire propagation rate, with respect to the thermal and hydraulic parameters of adjacent rock. In the model, hydraulic, thermal and chemical processes are accounted for, with the last process complemented by laboratory experiments. Numerically, one key challenge in modelling coal fires is to circumvent the small time steps resulting from the resolution of fast reaction kinetics at high temperatures. In our model, this problem is solved by means of an `operator-splitting' approach, in which transport and reactive processes of oxygen are independently calculated. At high temperatures, operator-splitting has the decisive advantage of allowing the global time step to be chosen according to oxygen transport, so that time-consuming simulation through the calculation of fast reaction kinetics is avoided. Also in this model, because oxygen distribution within a coal fire has been shown to remain constant over long periods, an additional extrapolation algorithm for the coal concentration has been applied. In this paper, we demonstrate that the operator-splitting approach is particularly suitable for investigating the influence of hydraulic parameters of adjacent rocks on coal fire propagation. A study shows that dynamic propagation

  9. Boiler Optimization Using Advance Machine Learning Techniques. Final Report for period September 30, 1995 - September 29, 2000

    SciTech Connect

    Wu, S.

    2005-08-01

    The purpose of this effort was to investigate methods for improving the predictability, and ultimately the controllability, of the emissions generated by coal-fired boilers such as those used in power generation.

  10. Distribution and Fate of Mercury in Pulverized Bituminous Coal-Fired Power Plants in Coal Energy-Dominant Huainan City, China.

    PubMed

    Chen, Bingyu; Liu, Guijian; Sun, Ruoyu

    2016-05-01

    A better understanding on the partitioning behavior of mercury (Hg) during coal combustion in large-scale coal-fired power plants is fundamental for drafting Hg-emission control regulations. Two large coal-fired utility boilers, equipped with electrostatic precipitators (ESPs) and a wet flue gas desulfurization (WFGD) system, respectively, in coal energy-dominant Huainan City, China, were selected to investigate the distribution and fate of Hg during coal combustion. In three sampling campaigns, we found that Hg in bottom ash was severely depleted with a relative enrichment (RE) index <7 %, whereas the RE index for fly ash (9-54%) was comparatively higher and variable. Extremely high Hg was concentrated in gypsum (≤4500 ng/g), which is produced in the WFGD system. Mass balance calculation shows that the shares of Hg in bottom ash, fly ash, WFGD products (gypsum, effluents, sludge), and stack emissions were <2, 17-32, 7-22, and 54-82%, respectively. The Hg-removal efficiencies of ESPs, WFGD, and ESPs + WFGD were 17-32, 10-29, and 36-46%, respectively. The Hg-emission factor of studied boilers was in a high range of 0.24-0.29 g Hg/t coal. We estimated that Hg emissions in all Huainan coal-fired power plants varied from 1.8 Mg in 2003 to 7.3 Mg in 2010. PMID:26883032

  11. Cost analysis of a coal-fired power plant using the NPV method

    NASA Astrophysics Data System (ADS)

    Kumar, Ravinder; Sharma, Avdhesh Kr.; Tewari, P. C.

    2015-06-01

    The present study investigates the impact of various factors affecting coal-fired power plant economics of 210 MW subcritical unit situated in north India for electricity generation. In this paper, the cost data of various units of thermal power plant in terms of power output capacity have been fitted using power law with the help of the data collected from a literature search. To have a realistic estimate of primary components or equipment, it is necessary to include the latest cost of these components. The cost analysis of the plant was carried out on the basis of total capital investment, operating cost and revenue. The total capital investment includes the total direct plant cost and total indirect plant cost. Total direct plant cost involves the cost of equipment (i.e. boiler, steam turbine, condenser, generator and auxiliary equipment including condensate extraction pump, feed water pump, etc.) and other costs associated with piping, electrical, civil works, direct installation cost, auxiliary services, instrumentation and controls, and site preparation. The total indirect plant cost includes the cost of engineering and set-up. The net present value method was adopted for the present study. The work presented in this paper is an endeavour to study the influence of some of the important parameters on the lifetime costs of a coal-fired power plant. For this purpose, parametric study with and without escalation rates for a period of 35 years plant life was evaluated. The results predicted that plant life, interest rate and the escalation rate were observed to be very sensitive on plant economics in comparison to other factors under study.

  12. An intelligent emissions controller for fuel lean gas reburn in coal-fired power plants.

    PubMed

    Reifman, J; Feldman, E E; Wei, T Y; Glickert, R W

    2000-02-01

    The application of artificial intelligence techniques for performance optimization of the fuel lean gas reburn (FLGR) system is investigated. A multilayer, feedforward artificial neural network is applied to model static nonlinear relationships between the distribution of injected natural gas into the upper region of the furnace of a coal-fired boiler and the corresponding oxides of nitrogen (NOx) emissions exiting the furnace. Based on this model, optimal distributions of injected gas are determined such that the largest NOx reduction is achieved for each value of total injected gas. This optimization is accomplished through the development of a new optimization method based on neural networks. This new optimal control algorithm, which can be used as an alternative generic tool for solving multidimensional nonlinear constrained optimization problems, is described and its results are successfully validated against an off-the-shelf tool for solving mathematical programming problems. Encouraging results obtained using plant data from one of Commonwealth Edison's coal-fired electric power plants demonstrate the feasibility of the overall approach. Preliminary results show that the use of this intelligent controller will also enable the determination of the most cost-effective operating conditions of the FLGR system by considering, along with the optimal distribution of the injected gas, the cost differential between natural gas and coal and the open-market price of NOx emission credits. Further study, however, is necessary, including the construction of a more comprehensive database, needed to develop high-fidelity process models and to add carbon monoxide (CO) emissions to the model of the gas reburn system. PMID:10680354

  13. ASSESSMENT OF LOW COST NOVEL SORBENTS FOR COAL-FIRED POWER PLANT MERCURY CONTROL

    SciTech Connect

    Sharon Sjostrom

    2004-03-01

    The injection of sorbents upstream of a particulate control device is one of the most promising methods for controlling mercury emissions from coal-fired utility boilers with electrostatic precipitators and fabric filters. Studies carried out at the bench-, pilot-, and full-scale have shown that a wide variety of factors may influence sorbent mercury removal effectiveness. These factors include mercury species, flue gas composition, process conditions, existing pollution control equipment design, and sorbent characteristics. The objective of the program is to obtain the necessary information to assess the viability of lower cost alternatives to commercially available activated carbon for mercury control in coal-fired utilities. Prior to injection testing, a number of sorbents were tested in a slipstream fixed-bed device both in the laboratory and at two field sites. Based upon the performance of the sorbents in a fixed-bed device and the estimated cost of mercury control using each sorbent, seventeen sorbents were chosen for screening in a slipstream injection system at a site burning a Western bituminous coal/petcoke blend, five were chosen for screening at a site burning a subbituminous Powder River Basin (PRB) coal, and nineteen sorbents were evaluated at a third site burning a PRB coal. Sorbents evaluated during the program were of various materials, including: activated carbons, treated carbons, other non-activated carbons, and non-carbon material. The economics and performance of the novel sorbents evaluated demonstrate that there are alternatives to the commercial standard. Smaller enterprises may have the opportunity to provide lower price mercury sorbents to power generation customers under the right set of circumstances.

  14. Micronized coal solves mushroom grower's boiler headaches

    SciTech Connect

    Reason, J.

    1984-03-01

    A brief account is given of a Utah mushroom grower who has replaced two underfeed stoker-fired boilers requiring 7 attendants by an ultra-fine pulverised coal-fired system. The coal is ground in a proprietary rotary grinder to 80% through a 325-mesh screen. Information is presented on the mill and the special refractory burners required.

  15. Carbon dioxide capture from existing coal-fired power plants

    SciTech Connect

    2006-12-15

    During 1999-2001 ALSTOM Power Inc.'s Power Plant Laboratories and others evaluated the feasibility of alternate CO{sub 2} capture technologies applied to an existing US coal-fired electric power plant. The power plant analysed was the Conesville No. 5 unit, operated by AEP of Columbus, Ohio. This unit is a nominal 450 MW, pulverized coal-fired, subcritical pressure steam plant. One of the CO{sub 2} capture concepts investigated was a post-combustion system, which used the Kerr-McGee/ABB Lummus Global, Inc.'s commercial MEA process. More than 96% of CO{sub 2} was removed, compressed, and liquefied for usage or sequestration from the flue gas. Based on results from this study a follow-up study is investigating the post-combustion capture systems with amine scrubbing as applied to the Conesville No. 5 unit. The study evaluated the technical and economic impacts of removing CO{sub 2} from a typical existing US coal-fired electric power plant using advanced amine-based post combustion CO{sub 2} capture systems. The primary impacts are quantified in terms of plant electrical output reduction, thermal efficiency, CO{sub 2} emissions, retrofit investment costs, and the incremental cost of generating electricity resulting from the addition of the CO{sub 2} capture systems. An advanced amine CO{sub 2} scrubbing system is used for CO{sub 2} removal from the flue gas stream. Four (90%, 70%, 50%, and 30%) CO{sub 2} capture levels were investigated in this study. These results indicate that the advanced amine provided significant improvement to the plant performance and economics. Comparing results with recent literature results for advanced amine based capture systems (Econamine FG{sup +} and KS-1) as applied to utility scale coal fired power plants shows very similar impacts.

  16. Thermal surface characteristics of coal fires 1 results of in-situ measurements

    NASA Astrophysics Data System (ADS)

    Zhang, Jianzhong; Kuenzer, Claudia

    2007-12-01

    Natural underground coal fires are fires in coal seams occurring subsurface. The fires are ignited through a process named spontaneous combustion, which occurs based on a natural reaction but is usually triggered through human interaction. Coal mining activities expose coal to the air. This leads to the exothermal oxidation of the carbon in the coal with the air's oxygen to CO 2 and - under certain circumstances - to spontaneous combustion. Coal fires occur in many countries world wide - however, currently the Chinese coal mining industry faces the biggest problems with coal fires. Coal fires destroy the valuable resource coal and furthermore lead to many environmental degradation phenomena such as the deterioration of surrounding vegetation, land subsidence and the emission of toxic gasses (CO, N 2O). They additionally contribute to the emission of green house relevant gasses such as CO 2 and CH 4 to the atmosphere. In this paper we present thermal characteristics of coal fires as measured in-situ during a field campaign to the Wuda coal fire area in south-central Inner Mongolia, China. Thermal characteristics include temperature anomaly measurements at the surface, spatial surface temperature profiles of fire areas and unaffected background areas, diurnal temperature profiles, and temperature measurements inside of coal fire induced cracks in the overlying bedrock. For all the measurements the effects of uneven solar heating through influences of slope and aspect are considered. Our findings show that coal fires result in strong or subtle thermal surface anomalies. Especially the latter can easily be influenced by heating of the surrounding background material through solar influences. Temperature variation of background rocks with different albedo, slope, aspect or vegetation cover can substantially influence the detectability of thermal anomalies. In the worst case coal fire related thermal anomalies can be completely masked by solar patterns during the daytime

  17. [Comprehensive fuzzy evaluation of nitrogen oxide control technologies for coal-fired power plants].

    PubMed

    Yu, Chao; Wang, Shu-xiao; Hao, Ji-ming

    2010-07-01

    A multi-level assessment index system was established to quantitatively and comprehensively evaluate the performance of typical nitrogen oxide control technologies for coal-fired power plants. Comprehensive fuzzy evaluation was conducted to assess six NO, control technologies, including low NO, burner (LNB), over the fire (OFA), flue gas reburning (Reburning), selective catalyst reduction (SCR), selective non-catalyst reduction (SNCR) and hybrid SCR/SNCR. Case studies indicated that combination of SCR and LNB are the optimal choice for wall-fired boilers combusting anthracite coal which requires NO, removal efficiency to be over 70%, however, for W-flame or tangential boilers combusting bituminous and sub-bituminous coal which requires 30% NO, removal, LNB and reburning are better choices. Therefore, we recommend that in the developed and ecological frangible regions, large units burning anthracite or meager coal should install LNB and SCR and other units should install LNB and SNCR. In the regions with environmental capacity, units burning anthracite or meager coal shall install LNB and SNCR, and other units shall apply LNB to reduce NO, emissions. PMID:20825011

  18. Direct estimation of diffuse gaseous emissions from coal fires: current methods and future directions

    USGS Publications Warehouse

    Engle, Mark A.; Olea, Ricardo A.; O'Keefe, Jennifer M. K.; Hower, James C.; Geboy, Nicholas J.

    2013-01-01

    Coal fires occur in nature spontaneously, contribute to increases in greenhouse gases, and emit atmospheric toxicants. Increasing interest in quantifying coal fire emissions has resulted in the adaptation and development of specialized approaches and adoption of numerical modeling techniques. Overview of these methods for direct estimation of diffuse gas emissions from coal fires is presented in this paper. Here we take advantage of stochastic Gaussian simulation to interpolate CO2 fluxes measured using a dynamic closed chamber at the Ruth Mullins coal fire in Perry County, Kentucky. This approach allows for preparing a map of diffuse gas emissions, one of the two primary ways that gases emanate from coal fires, and establishing the reliability of the study both locally and for the entire fire. Future research directions include continuous and automated sampling to improve quantification of gaseous coal fire emissions.

  19. Membrane Process to Capture CO{sub 2} from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Merkel, Tim; Wei, Xiaotong; Firat, Bilgen; He, Jenny; Amo, Karl; Pande, Saurabh; Baker, Richard; Wijmans, Hans; Bhown, Abhoyjit

    2012-03-31

    degradation in Polaris membrane performance during two months of continuous operation in a simulated flue gas environment containing up to 1,000 ppm SO{sub 2}. A successful slipstream field test at the APS Cholla power plant was conducted with commercialsize Polaris modules during this project. This field test is the first demonstration of stable performance by commercial-sized membrane modules treating actual coal-fired power plant flue gas. Process design studies show that selective recycle of CO{sub 2} using a countercurrent membrane module with air as a sweep stream can double the concentration of CO{sub 2} in coal flue gas with little energy input. This pre-concentration of CO{sub 2} by the sweep membrane reduces the minimum energy of CO{sub 2} separation in the capture unit by up to 40% for coal flue gas. Variations of this design may be even more promising for CO{sub 2} capture from NGCC flue gas, in which the CO{sub 2} concentration can be increased from 4% to 20% by selective sweep recycle. EPRI and WP conducted a systems and cost analysis of a base case MTR membrane CO{sub 2} capture system retrofitted to the AEP Conesville Unit 5 boiler. Some of the key findings from this study and a sensitivity analysis performed by MTR include: The MTR membrane process can capture 90% of the CO{sub 2} in coal flue gas and produce high-purity CO{sub 2} (>99%) ready for sequestration. CO{sub 2} recycle to the boiler appears feasible with minimal impact on boiler performance; however, further study by a boiler OEM is recommended. For a membrane process built today using a combination of slight feed compression, permeate vacuum, and current compression equipment costs, the membrane capture process can be competitive with the base case MEA process at 90% CO{sub 2} capture from a coal-fired power plant. The incremental LCOE for the base case membrane process is about equal to that of a base case MEA process, within the uncertainty in the analysis. With advanced membranes (5,000 gpu for

  20. Development and Testing of Industrial Scale Coal Fired Combustion System, Phase 3

    SciTech Connect

    Bert Zauderer

    1998-09-30

    Coal Tech Corp's mission is to develop, license & sell innovative, lowest cost, solid fuel fired power systems & total emission control processes using proprietary and patented technology for domestic and international markets. The present project 'DEVELOPMENT & TESTING OF INDUSTRIAL SCALE, COAL FIRED COMBUSTION SYSTEM, PHASE 3' on DOE Contract DE-AC22-91PC91162 was a key element in achieving this objective. The project consisted of five tasks that were divided into three phases. The first phase, 'Optimization of First Generation 20 MMBtu/hr Air-Cooled Slagging Coal Tech Combustor', consisted of three tasks, which are detailed in Appendix 'A' of this report. They were implemented in 1992 and 1993 at the first generation, 20 MMBtu/hour, combustor-boiler test site in Williamsport, PA. It consisted of substantial combustor modifications and coal-fired tests designed to improve the combustor's wall cooling, slag and ash management, automating of its operation, and correcting severe deficiencies in the coal feeding to the combustor. The need for these changes was indicated during the prior 900-hour test effort on this combustor that was conducted as part of the DOE Clean Coal Program. A combination of combustor changes, auxiliary equipment changes, sophisticated multi-dimensional combustion analysis, computer controlled automation, and series of single and double day shift tests totaling about 300 hours, either resolved these operational issues or indicated that further corrective changes were needed in the combustor design. The key result from both analyses and tests was that the combustor must be substantially lengthened to maximize combustion efficiency and sharply increase slag retention in the combustor. A measure of the success of these modifications was realized in the third phase of this project, consisting of task 5 entitled: 'Site Demonstration with the Second Generation 20 MMBtu/hr Air-Cooled Slagging Coal Tech Combustor'. The details of the task 5 effort are

  1. Reducing water freshwater consumption at coal-fired power plants : approaches used outside the United States.

    SciTech Connect

    Elcock, D.

    2011-05-09

    Coal-fired power plants consume huge quantities of water, and in some water-stressed areas, power plants compete with other users for limited supplies. Extensive use of coal to generate electricity is projected to continue for many years. Faced with increasing power demands and questionable future supplies, industries and governments are seeking ways to reduce freshwater consumption at coal-fired power plants. As the United States investigates various freshwater savings approaches (e.g., the use of alternative water sources), other countries are also researching and implementing approaches to address similar - and in many cases, more challenging - water supply and demand issues. Information about these non-U.S. approaches can be used to help direct near- and mid-term water-consumption research and development (R&D) activities in the United States. This report summarizes the research, development, and deployment (RD&D) status of several approaches used for reducing freshwater consumption by coal-fired power plants in other countries, many of which could be applied, or applied more aggressively, at coal-fired power plants in the United States. Information contained in this report is derived from literature and Internet searches, in some cases supplemented by communication with the researchers, authors, or equipment providers. Because there are few technical, peer-reviewed articles on this topic, much of the information in this report comes from the trade press and other non-peer-reviewed references. Reducing freshwater consumption at coal-fired power plants can occur directly or indirectly. Direct approaches are aimed specifically at reducing water consumption, and they include dry cooling, dry bottom ash handling, low-water-consuming emissions-control technologies, water metering and monitoring, reclaiming water from in-plant operations (e.g., recovery of cooling tower water for boiler makeup water, reclaiming water from flue gas desulfurization [FGD] systems), and

  2. Political and technical issues of coal fire extinction in the Kyoto framework

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Chen-Brauchler, D.; Rüter, H.; Fischer, C.; Bing, K.

    2009-04-01

    It is a highly desirable effort to extinguish as much coal fires as possible in short time to prevent large losses of energy resources and to minimise CO2 and other exhaust gas releases from such sources. Unfortunately, extinguishing coal fires needs massive financial investments, skilled man power, suited technology and a long time. Even mid to small scale coal fires need several months of extinguishing measures and of monitoring time after extinction resulting in expenditures of a minimum of several hundred thousand Euros. Large companies might be willing to spend money for coal fire extinction measures but smaller holdings or regional governments might not have the monetary resources for it. Since there is no law in China that demands coal fire extinction, measures under the Kyoto framework may be applied to sell CO2 certificates for prevented emissions from extinguished coal fires and thus used as a financial stimulus for coal fire extinction activities. The set-up for methodologies and project designs is especially complex for coal fire extinction measures and thus for necessary exploration, evaluation and monitoring using geophysical and remote sensing methods. A brief overview of most important formal and technical aspects is given to outline the conditions for a potentially successful CDM application on coal fires based on geophysical observations and numerical modelling.

  3. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1993--June 1993

    SciTech Connect

    Not Available

    1993-07-30

    Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the designs of the remaining major components of the integrated system were completed and the equipment was ordered. DOE has elected to modify the scope of the existing R&D program being conducted under this contract to include testing of a simulated TSCA incinerator ash. The modification will be in the form of an additional Task (Task 8 -- TSCA Ash Testing) to the original Statement of Work.

  4. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1994-01-30

    The Pittsburgh Energy Technology Center (PETC) of the US Department of Energy awarded Vortec Corporation this Phase III contract (No. DE-AC22-91PC91161) for the development of {open_quotes}A Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes}. The effective contrast start date was September 3, 1991. The contract period of performance is 36 months. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. Final detailed installation designs for the integrated test system configuration are being completed. The equipment is being fabricated and deliveries have begun. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe recyclable glass product.

  5. Assessment of pulverized-coal-fired combustion performance: Final report for the period September 1980--September 1983

    SciTech Connect

    Richter, W.F.; Clark, W.; Pohl, J.H.; Payne, R.

    1987-06-01

    The purpose of this program was to evaluate an engineering analysis procedure which could be used to assess the impact on thermal performance of converting gas and oil fired equipment to coal. The program consisted of four major tasks: (1) Engineering Analysis. The objective was to evaluate currently available models which could be used to predict combustor performance and to define a procedure which could be used to assess the impact of a coal firing in a boiler or furnace; (2) Reactor Studies. The purpose was to evaluate, under controlled conditions, the radiative properties of fly ash clouds; (3) Pilot Scale Experiments. This involved a combustion trial with gas and coals which were burned at 0.7 /times/ 10/sup 6/ Btu/hr in a pilot-scale combustor. The purpose was to verify and supplement the results of the small-scale reactor studies on the radiant properties of coal flames at larger scale; (4) Reporting. Engineering analysis procedures were used to identify those fuels related properties which had a major impact on the thermal performance of furnaces. The major result of the study is that thermal performance of coal-fired furnaces is dominated by the formation of fly ash deposits on the heat transfer surfaces. The key parameters which influence thermal performance are: thickness, thermal conductivity, and surface emissivity or absorptivity. 105 refs., 170 figs., 29 tabs.

  6. Atmospheric emissions estimation of Hg, As, and Se from coal-fired power plants in China, 2007.

    PubMed

    Tian, Hezhong; Wang, Yan; Xue, Zhigang; Qu, Yiping; Chai, Fahe; Hao, Jiming

    2011-07-15

    Over half of coal in China is burned directly by power plants, becoming an important source of hazardous trace element emissions, such as mercury (Hg), arsenic (As), and selenium (Se), etc. Based on coal consumption by each power plant, emission factors classified by different boiler patterns and air pollution control devices configuration, atmospheric emissions of Hg, As, and Se from coal-fired power plants in China are evaluated. The national total emissions of Hg, As, and Se from coal-fired power plants in 2007 are calculated at 132 t, 550 t, and 787 t, respectively. Furthermore, according to the percentage of coal consumed by units equipped with different types of PM devices and FGD systems, speciation of mercury is estimated as follows: 80.48 t of Hg, 49.98 t of Hg(2+), and 1.89 t of Hg(P), representing 60.81%, 37.76%, and 1.43% of the totals, respectively. The emissions of Hg, As, and Se in China's eastern and central provinces are much higher than those in the west, except for provinces involved in the program of electricity transmission from west to east China, such as Sichuan, Guizhou, Yunnan, Shaanxi, etc. PMID:21621816

  7. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; MILIAN, L.; LIPFERT, F.; SUBRAMANIAM, S.; BLAKE, R.

    2005-09-21

    Mercury is a neurotoxin that accumulates in the food chain and is therefore a health concern. The primary human exposure pathway is through fish consumption. Coal-fired power plants emit mercury and there is uncertainty over whether this creates localized hot spots of mercury leading to substantially higher levels of mercury in water bodies and therefore higher exposure. To obtain direct evidence of local deposition patterns, soil and vegetations samples from around three U.S. coal-fired power plants were collected and analyzed for evidence of hot spots and for correlation with model predictions of deposition. At all three sites, there was no correlation between modeled mercury deposition and either soil concentrations or vegetation concentrations. It was estimated that less than 2% of the total mercury emissions from these plants deposited within 15 km of these plants. These small percentages of deposition are consistent with the literature review findings of only minor perturbations in environmental levels, as opposed to hot spots, near the plants. The major objective of the sampling studies was to determine if there was evidence for hot spots of mercury deposition around coal-fired power plants. From a public health perspective, such a hot spot must be large enough to insure that it did not occur by chance, and it must increase mercury concentrations to a level in which health effects are a concern in a water body large enough to support a population of subsistence fishers. The results of this study suggest that neither of these conditions has been met.

  8. Coal-fired high performance power generating system. Final report

    SciTech Connect

    1995-08-31

    As a result of the investigations carried out during Phase 1 of the Engineering Development of Coal-Fired High-Performance Power Generation Systems (Combustion 2000), the UTRC-led Combustion 2000 Team is recommending the development of an advanced high performance power generation system (HIPPS) whose high efficiency and minimal pollutant emissions will enable the US to use its abundant coal resources to satisfy current and future demand for electric power. The high efficiency of the power plant, which is the key to minimizing the environmental impact of coal, can only be achieved using a modern gas turbine system. Minimization of emissions can be achieved by combustor design, and advanced air pollution control devices. The commercial plant design described herein is a combined cycle using either a frame-type gas turbine or an intercooled aeroderivative with clean air as the working fluid. The air is heated by a coal-fired high temperature advanced furnace (HITAF). The best performance from the cycle is achieved by using a modern aeroderivative gas turbine, such as the intercooled FT4000. A simplified schematic is shown. In the UTRC HIPPS, the conversion efficiency for the heavy frame gas turbine version will be 47.4% (HHV) compared to the approximately 35% that is achieved in conventional coal-fired plants. This cycle is based on a gas turbine operating at turbine inlet temperatures approaching 2,500 F. Using an aeroderivative type gas turbine, efficiencies of over 49% could be realized in advanced cycle configuration (Humid Air Turbine, or HAT). Performance of these power plants is given in a table.

  9. Economic aspects of advanced coal-fired gas turbine locomotives

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Houser, B. C.

    1983-01-01

    Increases in the price of such conventional fuels as Diesel No. 2, as well as advancements in turbine technology, have prompted the present economic assessment of coal-fired gas turbine locomotive engines. A regenerative open cycle internal combustion gas turbine engine may be used, given the development of ceramic hot section components. Otherwise, an external combustion gas turbine engine appears attractive, since although its thermal efficiency is lower than that of a Diesel engine, its fuel is far less expensive. Attention is given to such a powerplant which will use a fluidized bed coal combustor. A life cycle cost analysis yields figures that are approximately half those typical of present locomotive engines.

  10. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  11. Corrosion protection pays off for coal-fired power plants

    SciTech Connect

    Hansen, T.

    2006-11-15

    Zinc has long been used to hot-dip galvanise steel to deliver protection in harsh environments. Powder River Basin or eastern coal-fired plants benefit from using galvanized steel for conveyors, vibratory feeders, coal hoppers, chutes, etc. because maintenance costs are essentially eliminated. When life cycle costs for this process are compared to an alternative three-coal paint system for corrosion protection, the latter costs 5-10 times more than hot-dip galvanizing. An AEP Power Plant in San Juan, Puerto Rico and the McDuffie Coal Terminal in Mobile, AL, USA have both used hot-dip galvanized steel. 1 fig., 1 tab.

  12. Aspects and Strategies of Numerical Modelling of Underground Coal Fires

    NASA Astrophysics Data System (ADS)

    Wuttke, M. W.; Han, J.; Liu, G.; Kessels, W.; Schmidt, M.; Gusat, D.; Fischer, Chr.; Hirner, A.; Meyer, U.

    2009-04-01

    Numerical modelling of underground coal fires has become a valuable tool even for practical fire extinction work. The approaches, methods and finally codes that are used depend on the targets that are aimed at by the particular modelling task. The most general one is to fully understand the processes that sustain or suppress the fire. Another purpose is to produce realistic data for regions that are not accessible (e . g. underneath a burning coal seam) or couldn't be investigated (e.g due to limited resources) to estimate the complete energy budget of the fire. Last but not least one would like to forecast the fire dynamics to predict the future damage or to assess the effectivenees of extinction work. These purposes require the consideration of all aspects with respect to thermal, hydraulic, mechanical and chemical (THMC) processes. At the moment there is no single code that completely covers all these aspects with every degree of complexity. Within the Sino-German project "Innovative Technologies for Exploration, Extinction and Monitoring of Coal Fires in North China" we apply existing codes with different foci with respect to THMC processes and try to combine all codes to one comprehensive model. Besides the sophisticated academic modelling approach we also pursue the concept of "Onsite" modelling to enable fire fighting personnel to perform simplified modelling tasks even by means of web-based applications.

  13. Bioremediation for coal-fired power stations using macroalgae.

    PubMed

    Roberts, David A; Paul, Nicholas A; Bird, Michael I; de Nys, Rocky

    2015-04-15

    Macroalgae are a productive resource that can be cultured in metal-contaminated waste water for bioremediation but there have been no demonstrations of this biotechnology integrated with industry. Coal-fired power production is a water-limited industry that requires novel approaches to waste water treatment and recycling. In this study, a freshwater macroalga (genus Oedogonium) was cultivated in contaminated ash water amended with flue gas (containing 20% CO₂) at an Australian coal-fired power station. The continuous process of macroalgal growth and intracellular metal sequestration reduced the concentrations of all metals in the treated ash water. Predictive modelling shows that the power station could feasibly achieve zero discharge of most regulated metals (Al, As, Cd, Cr, Cu, Ni, and Zn) in waste water by using the ash water dam for bioremediation with algal cultivation ponds rather than storage of ash water. Slow pyrolysis of the cultivated algae immobilised the accumulated metals in a recalcitrant C-rich biochar. While the algal biochar had higher total metal concentrations than the algae feedstock, the biochar had very low concentrations of leachable metals and therefore has potential for use as an ameliorant for low-fertility soils. This study demonstrates a bioremediation technology at a large scale for a water-limited industry that could be implemented at new or existing power stations, or during the decommissioning of older power stations. PMID:25646673

  14. Oxy-fuel Combustion and Integrated Pollutant Removal as Retrofit Technologies for Removing CO2 from Coal Fired Power Plants

    SciTech Connect

    Ochs, T.L.; Oryshchyn, D.B.; Summers, C.A.; Gerdemann, S.J.

    2001-01-01

    One third of the US installed capacity is coal-fired, producing 49.7% of net electric generation in 20051. Any approach to curbing CO2 production must consider the installed capacity and provide a mechanism for preserving this resource while meeting CO2 reduction goals. One promising approach to both new generation and retrofit is oxy-fuel combustion. Using oxygen instead of air as the oxidizer in a boiler provides a concentrated CO2 combustion product for processing into a sequestration-ready fluid.... Post-combustion carbon capture and oxy-fuel combustion paired with a compression capture technology such as IPR are both candidates for retrofitting pc combustion plants to meet carbon emission limits. This paper will focus on oxy-fuel combustion as applied to existing coal power plants.

  15. Mercury capture by native fly ash carbons in coal-fired power plants

    PubMed Central

    Hower, James C.; Senior, Constance L.; Suuberg, Eric M.; Hurt, Robert H.; Wilcox, Jennifer L.; Olson, Edwin S.

    2013-01-01

    The control of mercury in the air emissions from coal-fired power plants is an on-going challenge. The native unburned carbons in fly ash can capture varying amounts of Hg depending upon the temperature and composition of the flue gas at the air pollution control device, with Hg capture increasing with a decrease in temperature; the amount of carbon in the fly ash, with Hg capture increasing with an increase in carbon; and the form of the carbon and the consequent surface area of the carbon, with Hg capture increasing with an increase in surface area. The latter is influenced by the rank of the feed coal, with carbons derived from the combustion of low-rank coals having a greater surface area than carbons from bituminous- and anthracite-rank coals. The chemistry of the feed coal and the resulting composition of the flue gas enhances Hg capture by fly ash carbons. This is particularly evident in the correlation of feed coal Cl content to Hg oxidation to HgCl2, enhancing Hg capture. Acid gases, including HCl and H2SO4 and the combination of HCl and NO2, in the flue gas can enhance the oxidation of Hg. In this presentation, we discuss the transport of Hg through the boiler and pollution control systems, the mechanisms of Hg oxidation, and the parameters controlling Hg capture by coal-derived fly ash carbons. PMID:24223466

  16. Tire derived fuel and thermal waste incineration commercial operation in coal fired cyclone units

    SciTech Connect

    Costello, P.A.; Waldron, R.G.; Diewald, D.J.; Witts, W.H.

    1995-12-31

    In an effort to clean up and dispose of former manufactured gas plant site wastes, the Illinois Environmental Protection Agency issued an experimental permit to Illinois Power to conduct a test burn of coal tar and coal tar impacted soil. An experimental permit was required because this was the first time in Illinois that gas manufacturing residues had been burned in a power plant boiler, even though it has been done in other states with great success. The USEPA, the Illinois EPA, and Illinois Power believe the most efficient way to clean up these wastes is to use a method that permanently reduces or removes threats to health and the environment. After completing successful test burns and providing results to the Illinois EPA and USEPA, Illinois Power petitioned for and was granted an environmental permit to construct and operate a commercial incineration facility to supplement the fuel on two coal fired cyclone units. This technical paper examines the processing, testing and effectiveness of the commercial operation to date. A comprehensive health and safety plan along with a results study to establish an improved permanent operation at the Baldwin Plant will be contained.

  17. Laser Induced Breakdown Spectroscopy application for ash characterisation for a coal fired power plant

    NASA Astrophysics Data System (ADS)

    Ctvrtnickova, T.; Mateo, M. P.; Yañez, A.; Nicolas, G.

    2010-08-01

    The aim of this work was to apply the LIBS technique for the analysis of fly ash and bottom ash resulting from the coal combustion in a coal fired power plant. The steps of presented LIBS analysis were pelletizing of powdered samples, firing with laser and spectroscopic detection. The analysis "on tape" was presented as an alternative fast sampling approach. This procedure was compared with the usual steps of normalized chemical analysis methods for coal which are coal calcination, fluxing in high temperature plasma, dilution in strong acids and analyzing by means of ICP-OES and/or AAS. First, the single pulse LIBS approach was used for determination and quantification of elemental content in fly ash and bottom ash on the exit of the boiler. For pellet preparation, ash has to be mixed with proper binder to assure the sample resistance. Preparation of the samples (binder selection and pressing/pelletizing conditions) was determined and LIBS experimental conditions optimized. No preparation is necessary in "on tape" sampling. Moreover, double-pulse approach in orthogonal reheating configuration was applied to enhance the repeatability and precision of the LIBS results and to surpass the matrix effect influencing the calibration curves in case of some elements. Obtained results showed that LIBS responses are comparable to the normalized analytical methods. Once optimized the experimental conditions and features, application of LIBS may be a promising technique for combustion process control even in on-line mode.

  18. Characterizing mercury emissions from a coal-fired power plant utilizing a venturi wet FGD system

    SciTech Connect

    Vann Bush, P.; Dismukes, E.B.; Fowler, W.K.

    1995-11-01

    Southern Research Institute (SRI) conducted a test program at a coal-fired utility plant from October 24 to October 29, 1994. The test schedule was chosen to permit us to collect samples during a period of consecutive days with a constant coal source. SRI collected the samples required to measured concentrations of anions and trace elements around two scrubber modules and in the stack. Anions of interest were CI{sup -}, F{sup -}, and SO{sub 4}{sup =}. We analyzed samples for five major elements (Al, Ca, Fe, Mg, and Ti) and 16 trace elements (As, B, Ba, Be, Cd, Co, Cr, Cu, Hg, Mn, Mo, Ni, Pb, Sb, Se, and V). SRI made measurements across two scrubber modules, each treating nominally 20% of the total effluent from the boiler. Across one module we examined the effects of changes in the liquid-to-gas ratio (L/G) on the efficiency with which the scrubber removes trace elements and anions from the flue gas. Across another module we examined the effects of slurry pH on the removal of trace elements and anions from the flue gas. Measurements in the stack quantified emissions rates of anions and trace elements.

  19. Mercury capture within coal-fired power plant electrostatic precipitators: model evaluation

    SciTech Connect

    Clack, H.L.

    2009-03-01

    Efforts to reduce anthropogenic mercury emissions worldwide have recently focused on a variety of sources, including mercury emitted during coal combustion. Toward that end, much research has been ongoing seeking to develop new processes for reducing coal combustion mercury emissions. Among air pollution control processes that can be applied to coal-fired boilers, electrostatic precipitators (ESPs) are by far the most common, both on a global scale and among the principal countries of India, China, and the U.S. that burn coal for electric power generation. A previously reported theoretical model of in-flight mercury capture within ESPs is herein evaluated against data from a number of full-scale tests of activated carbon injection for mercury emissions control. By using the established particle size distribution of the activated carbon and actual or estimated values of its equilibrium mercury adsorption capacity, the incremental reduction in mercury concentration across each ESP can be predicted and compared to experimental results. Because the model does not incorporate kinetics associated with gas-phase mercury transformation or surface adsorption, the model predictions represent the mass-transfer-limited performance. Comparing field data to model results reveals many facilities performing at or near the predicted mass-transfer-limited maximum, particularly at low rates of sorbent injection. Where agreement is poor between field data and model predictions, additional chemical or physical phenomena may be responsible for reducing mercury removal efficiencies. 26 refs., 5 figs., 1 tab.

  20. Multiplexed Optical Fiber Sensors for Coal Fired Advanced Fossil Energy Systems

    SciTech Connect

    Wang, Anbo; Pickrell, Gary

    2012-03-31

    This report summarizes technical progress on the program Multiplexed Optical Fiber Sensors for Coal Fired Advanced Fossil Energy Systems funded by the National Energy Technology Laboratory of the U.S. Department of Energy, and performed jointly by the Center for Photonics Technology of the Bradley Department of Electrical and Computer Engineering and the Department of Materials Science and Engineering at Virginia Tech. This three-year project started on October 1, 2008. In the project, a fiber optical sensing system based on intrinsic Fabry-Perot Interferometer (IFPI) was developed for strain and temperature measurements for Ultra Supercritical boiler condition assessment. Investigations were focused on sensor design, fabrication, attachment techniques and novel materials for high temperature and strain measurements. At the start of the project, the technical requirements for the sensing technology were determined together with our industrial partner Alstom Power. As is demonstrated in Chapter 4, all the technical requirements are successfully met. The success of the technology extended beyond laboratory test; its capability was further validated through the field test at DOE NETL, in which the sensors yielded distributed temperature mapping of a testing coupon installed in the turbine test rig. The measurement results agreed well with prior results generated with thermocouples. In this project, significant improvements were made to the IFPI sensor technology by splicing condition optimization, transmission loss reduction, sensor signal demodulation and sensor system design.

  1. Mercury capture within coal-fired power plant electrostatic precipitators: model evaluation.

    PubMed

    Clack, Herek L

    2009-03-01

    Efforts to reduce anthropogenic mercury emissions worldwide have recently focused on a variety of sources, including mercury emitted during coal combustion. Toward that end, much research has been ongoing seeking to develop new processes for reducing coal combustion mercury emissions. Among air pollution control processes that can be applied to coal-fired boilers, electrostatic precipitators (ESPs) are by far the most common, both on a global scale and among the principal countries of India, China, and the U.S. that burn coal for electric power generation. A previously reported theoretical model of in-flight mercury capture within ESPs is herein evaluated against data from a number of full-scale tests of activated carbon injection for mercury emissions control. By using the established particle size distribution of the activated carbon and actual or estimated values of its equilibrium mercury adsorption capacity, the incremental reduction in mercury concentration across each ESP can be predicted and compared to experimental results. Because the model does not incorporate kinetics associated with gas-phase mercury transformation or surface adsorption, the model predictions representthe mass-transfer-limited performance. Comparing field data to model results reveals many facilities performing at or near the predicted mass-transfer-limited maximum, particularly at low rates of sorbent injection. Where agreement is poor between field data and model predictions, additional chemical or physical phenomena may be responsible for reducing mercury removal efficiencies. PMID:19350920

  2. Mercury capture by native fly ash carbons in coal-fired power plants.

    PubMed

    Hower, James C; Senior, Constance L; Suuberg, Eric M; Hurt, Robert H; Wilcox, Jennifer L; Olson, Edwin S

    2010-08-01

    The control of mercury in the air emissions from coal-fired power plants is an on-going challenge. The native unburned carbons in fly ash can capture varying amounts of Hg depending upon the temperature and composition of the flue gas at the air pollution control device, with Hg capture increasing with a decrease in temperature; the amount of carbon in the fly ash, with Hg capture increasing with an increase in carbon; and the form of the carbon and the consequent surface area of the carbon, with Hg capture increasing with an increase in surface area. The latter is influenced by the rank of the feed coal, with carbons derived from the combustion of low-rank coals having a greater surface area than carbons from bituminous- and anthracite-rank coals. The chemistry of the feed coal and the resulting composition of the flue gas enhances Hg capture by fly ash carbons. This is particularly evident in the correlation of feed coal Cl content to Hg oxidation to HgCl2, enhancing Hg capture. Acid gases, including HCl and H2SO4 and the combination of HCl and NO2, in the flue gas can enhance the oxidation of Hg. In this presentation, we discuss the transport of Hg through the boiler and pollution control systems, the mechanisms of Hg oxidation, and the parameters controlling Hg capture by coal-derived fly ash carbons. PMID:24223466

  3. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Edward Levy; Harun Bilirgen; John DuPoint

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: (1) An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing high-moisture, low rank coals. (2) Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. (3) Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. (4) Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. (5) Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. (6) Condensed flue gas water treatment needs and costs. (7) Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. (8) Results of cost-benefit studies of condensing heat exchangers.

  4. Recovery of Water from Boiler Flue Gas Using Condensing Heat Exchangers

    SciTech Connect

    Levy, Edward; Bilirgen, Harun; DuPont, John

    2011-03-31

    Most of the water used in a thermoelectric power plant is used for cooling, and DOE has been focusing on possible techniques to reduce the amount of fresh water needed for cooling. DOE has also been placing emphasis on recovery of usable water from sources not generally considered, such as mine water, water produced from oil and gas extraction, and water contained in boiler flue gas. This report deals with development of condensing heat exchanger technology for recovering moisture from flue gas from coal-fired power plants. The report describes: • An expanded data base on water and acid condensation characteristics of condensing heat exchangers in coal-fired units. This data base was generated by performing slip stream tests at a power plant with high sulfur bituminous coal and a wet FGD scrubber and at a power plant firing highmoisture, low rank coals. • Data on typical concentrations of HCl, HNO{sub 3} and H{sub 2}SO{sub 4} in low temperature condensed flue gas moisture, and mercury capture efficiencies as functions of process conditions in power plant field tests. • Theoretical predictions for sulfuric acid concentrations on tube surfaces at temperatures above the water vapor dewpoint temperature and below the sulfuric acid dew point temperature. • Data on corrosion rates of candidate heat exchanger tube materials for the different regions of the heat exchanger system as functions of acid concentration and temperature. • Data on effectiveness of acid traps in reducing sulfuric acid concentrations in a heat exchanger tube bundle. • Condensed flue gas water treatment needs and costs. • Condensing heat exchanger designs and installed capital costs for full-scale applications, both for installation immediately downstream of an ESP or baghouse and for installation downstream of a wet SO{sub 2} scrubber. • Results of cost-benefit studies of condensing heat exchangers.

  5. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1992--June 1992

    SciTech Connect

    Not Available

    1992-09-03

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelling and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, approval of Vortec`s Environmental Assessment (EA) required under the National Environmental Policy Act (NEPA) was approved. The EA approval cycle took approximately 9 months. The preliminary test program which was being held in abeyance pending approval of the EA was initiated. Six preliminary test runs were successfully competed during the period. Engineering and design activities in support of the Phase III proof of concept are continuing, and modifications to the existing test system configuration to allow performance of the preliminary tests were completed.

  6. Mercury emission and speciation of coal-fired power plants in China

    NASA Astrophysics Data System (ADS)

    Wang, S. X.; Zhang, L.; Li, G. H.; Wu, Y.; Hao, J. M.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

    2010-02-01

    Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  7. Mercury emission and speciation of coal-fired power plants in China

    NASA Astrophysics Data System (ADS)

    Wang, S.; Zhang, L.; Li, G.; Wu, Y.; Hao, J.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

    2009-11-01

    Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of selective catalyst reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  8. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; LIPFERT, D.D.; MORRIS, S.M.; BANDO, A.; ET AL.

    2004-03-30

    A thorough quantitative understanding of the processes of mercury emissions, deposition, and translocation through the food chain is currently not available. Complex atmospheric chemistry and dispersion models are required to predict concentration and deposition contributions, and aquatic process models are required to predict effects on fish. There are uncertainties in all of these predictions. Therefore, the most reliable method of understanding impacts of coal-fired power plants on Hg deposition is from empirical data. A review of the literature on mercury deposition around sources including coal-fired power plants found studies covering local mercury concentrations in soil, vegetation, and animals (fish and cows (Lopez et al. 2003)). There is strong evidence of enhanced local deposition within 3 km of the chlor-alkali plants, with elevated soil concentrations and estimated deposition rates of 10 times background. For coal-fired power plants, the data show that atmospheric deposition of Hg may be slightly enhanced. On the scale of a few km, modeling suggests that wet deposition may be increased by a factor of two or three over background. The measured data suggest lower increases of 15% or less. The effects of coal-fired plants seem to be less than 10% of total deposition on a national scale, based on emissions and global modeling. The following summarizes our findings from published reports on the impacts of local deposition. In terms of excesses over background the following increments have been observed within a few km of the plant: (1) local soil concentration Hg increments of 30%-60%, (2) sediment increments of 18-30%, (3) wet deposition increments of 11-12%, and (4) fish Hg increments of about 5-6%, based on an empirical finding that fish concentrations are proportional to the square root of deposition. Important uncertainties include possible reductions of RGM to Hg(0) in power plant plumes and the role of water chemistry in the relationship between Hg

  9. Identifying/Quantifying Environmental Trade-offs Inherent in GHG Reduction Strategies for Coal-Fired Power.

    PubMed

    Schivley, Greg; Ingwersen, Wesley W; Marriott, Joe; Hawkins, Troy R; Skone, Timothy J

    2015-07-01

    Improvements to coal power plant technology and the cofired combustion of biomass promise direct greenhouse gas (GHG) reductions for existing coal-fired power plants. Questions remain as to what the reduction potentials are from a life cycle perspective and if it will result in unintended increases in impacts to air and water quality and human health. This study provides a unique analysis of the potential environmental impact reductions from upgrading existing subcritical pulverized coal power plants to increase their efficiency, improving environmental controls, cofiring biomass, and exporting steam for industrial use. The climate impacts are examined in both a traditional-100 year GWP-method and a time series analysis that accounts for emission and uptake timing over the life of the power plant. Compared to fleet average pulverized bed boilers (33% efficiency), we find that circulating fluidized bed boilers (39% efficiency) may provide GHG reductions of about 13% when using 100% coal and reductions of about 20-37% when cofiring with 30% biomass. Additional greenhouse gas reductions from combined heat and power are minimal if the steam coproduct displaces steam from an efficient natural gas boiler. These upgrades and cofiring biomass can also reduce other life cycle impacts, although there may be increased impacts to water quality (eutrophication) when using biomass from an intensely cultivated source. Climate change impacts are sensitive to the timing of emissions and carbon sequestration as well as the time horizon over which impacts are considered, particularly for long growth woody biomass. PMID:26001040

  10. Advanced intelligent coordinated control of coal fired power plant based on fuzzy reasoning and auto-tuning

    SciTech Connect

    Li, S.Y.; Liu, H.B.; Cai, W.J.; Soh, Y.C.; Xie, L.H.

    2004-07-01

    The load following operation of coal-fired boiler-turbine unit in power plants can lead to changes in operating points, and it results in nonlinear variations of the plant variables and parameters. As there exist strong couplings between the main steam pressure control loop and the power output control loop in the boiler-turbine unit with large time-delay and uncertainties, automatic coordinated control of the two loops is a very challenging problem. This paper presents a new coordinated control strategy (CCS) which is organized into two levels: a basic control level and a high supervision level. PID-type controllers are used in the basic level to perform basic control functions while the decoupling between two control loops can be realized in the high level. Moreover, PID-type controllers can be auto-tuned to achieve a better control performance in the whole operating range and to reject the unmeasurable disturbances. A special subclass of fuzzy inference systems, namely the Gaussian partition system with evenly spaced midpoints, is also proposed to auto-tune the PID controller in the main steam pressure loop based on the error signal and its first difference to overcome uncertainties caused by changing fuel calorific value, machine wear, contamination of the boiler heating surfaces and plant modeling errors, etc. The developed CCS has been implemented in a power plant in China, and satisfactory industrial operation results demonstrate that the proposed control strategy has enhanced the adaptability and robustness of the process.

  11. EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

    SciTech Connect

    J. A. Withum; S.C. Tseng; J. E. Locke

    2004-10-31

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) is evaluating the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP) - wet flue gas desulfurization (FGD) combination or a spray dyer absorber--fabric filter (SDA-FF) combination. In this program CONSOL is determining mercury speciation and removal at 10 coal-fired facilities. The objectives are (1) to evaluate the effect of SCR on mercury capture in the ESP-FGD and SDA-FF combinations at coal-fired power plants, (2) evaluate the effect of catalyst degradation on mercury capture; (3) evaluate the effect of low load operation on mercury capture in an SCR-FGD system, and (4) collect data that could provide the basis for fundamental scientific insights into the nature of mercury chemistry in flue gas, the catalytic effect of SCR systems on Hg speciation and the efficacy of different FGD technologies for Hg capture. This document, the second in a series of topical reports, describes the results and analysis of mercury sampling performed on a 330 MW unit burning a bituminous coal containing 1.0% sulfur. The unit is equipped with a SCR system for NOx control and a spray dryer absorber for SO{sub 2} control followed by a baghouse unit for particulate emissions control. Four sampling tests were performed in March 2003. Flue gas mercury speciation and concentrations were determined at the SCR inlet, air heater outlet (ESP inlet), and at the stack (FGD outlet) using the Ontario Hydro method. Process stream samples for a mercury balance were collected to coincide with the flue gas measurements. Due to mechanical problems with the boiler feed water pumps, the actual gross output was between 195 and 221 MW during the tests. The results showed that the SCR/air heater combination oxidized nearly 95% of the elemental mercury. Mercury removal, on a

  12. The coal-fired gas turbine locomotive - A new look

    NASA Technical Reports Server (NTRS)

    Liddle, S. G.; Bonzo, B. B.; Purohit, G. P.

    1983-01-01

    Advances in turbomachine technology and novel methods of coal combustion may have made possible the development of a competitive coal fired gas turbine locomotive engine. Of the combustor, thermodynamic cycle, and turbine combinations presently assessed, an external combustion closed cycle regenerative gas turbine with a fluidized bed coal combustor is judged to be the best suited for locomotive requirements. Some merit is also discerned in external combustion open cycle regenerative systems and internal combustion open cycle regenerative gas turbine systems employing a coal gasifier. The choice of an open or closed cycle depends on the selection of a working fluid and the relative advantages of loop pressurization, with air being the most attractive closed cycle working fluid on the basis of cost.

  13. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The gas turbine system includes a primary zone for burning coal in the presence of compressed air to produce hot combustion gases and debris, such as molten slag. The turbine system further includes a secondary combustion zone for the lean combustion of the hot combustion gases. The operation of the system is improved by the addition of a cyclone separator for removing debris from the hot combustion gases. The cyclone separator is disposed between the primary and secondary combustion zones and is in pressurized communication with these zones. In a novel aspect of the invention, the cyclone separator includes an integrally disposed impact separator for at least separating a portion of the molten slag from the hot combustion gases.

  14. Liquid-metal magnetohydrodynamic system evaluation. [coal-fired designs

    NASA Technical Reports Server (NTRS)

    Holman, R. R.; Lippert, T. E.

    1976-01-01

    The present study emphasizes a direct coal-fired design using a bubbly two-component flow of sodium and argon in the MHD generator and a Rankine steam-bottoming plant. Two basic cycles were studied, corresponding to argon temperatures of 922 and 1089 K at the duct inlet. The MHD duct system consisted of multiple ducts arranged in clusters and separated by iron magnet pole pieces. The ducts, each with an output of about 100 MW, were parallel to the flow, but were connected in series electrically to provide a higher MHD voltage. With channel efficiencies of 80%, a pump efficiency of 90%, and a 45% efficient steam-bottoming plant, the overall efficiency of the 1089 K liquid-metal MHD power plant was 43%.

  15. Electrode materials for coal-fired MHD generators

    NASA Astrophysics Data System (ADS)

    Perkins, R. A.

    1980-10-01

    Metallic materials are evaluated as electrodes for coal fired MHD generators. A laboratory test that simulates the electrochemical and corrosive environment was developed and used to characterize electrode behavior in a diffuse current flow (nonarcing) mode of operation. High current density requires that an electron transport mechanism of current flow be maintained. With inert, stable electrodes, anode polarization occurs and ionic conduction prevails, limiting current to low values. The nature of this behavior and approaches to overcoming anodic polarization are studied as a function of electrode material, slag composition, and temperature. By operating at high temperatures and with controlled slag chemistries to produce a very fluid slag, depolarization may be achieved by mechanical mixing. Interrupted current flow are required to aid in breaking down anodic polarization.

  16. Coal fired power plant with pollution control and useful byproducts

    SciTech Connect

    Marten, J.H.; Lloyd, G.M.

    1990-04-17

    This patent describes a coal fired power plant. It comprises: coal gasification means for heating coal in the presence of an oxidant-lean atmosphere under partial coal-gasifying conditions; means for separating sulfur-containing compounds from the crude gas stream; means for converting the sulfur compound containing stream into elemental sulfur; energy-conversion means for burning a portion of the combustible gas stream and a portion of the carbonaceous char; flue gas desulfurization means for contacting the SO{sub 2}-containing flue gas with lime and limestone; gypsum desulfurization means for heating the gypsum and the remaining portion of carbonaceous char under reducing conditions utilizing burning of the remaining portion of the combustible gas stream; means for recycling the SO{sub 2}-containing gas stream to the coal gasification means.

  17. Impacts of TMDLs on coal-fired power plants.

    SciTech Connect

    Veil, J. A.; Environmental Science Division

    2010-04-30

    The Clean Water Act (CWA) includes as one of its goals restoration and maintenance of the chemical, physical, and biological integrity of the Nation's waters. The CWA established various programs to accomplish that goal. Among the programs is a requirement for states to establish water quality standards that will allow protection of the designated uses assigned to each water body. Once those standards are set, state agencies must sample the water bodies to determine if water quality requirements are being met. For those water bodies that are not achieving the desired water quality, the state agencies are expected to develop total maximum daily loads (TMDLs) that outline the maximum amount of each pollutant that can be discharged to the water body and still maintain acceptable water quality. The total load is then allocated to the existing point and nonpoint sources, with some allocation held in reserve as a margin of safety. Many states have already developed and implemented TMDLs for individual water bodies or regional areas. New and revised TMDLs are anticipated, however, as federal and state regulators continue their examination of water quality across the United States and the need for new or revised standards. This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements its overall research effort by evaluating water issues that could impact power plants. One of the program missions of the DOE's NETL is to develop innovative environmental control technologies that will enable full use of the Nation's vast coal reserves, while at the same time allowing the current fleet of coal-fired power plants to comply with existing and emerging environmental regulations. Some of the parameters for which TMDLs are being developed are components in discharges from coal-fired power

  18. Engineering Development of Coal-Fired High Performance Power Systems

    SciTech Connect

    2000-12-31

    This report presents work carried out under contract DE-AC22-95PC95144 ''Engineering Development of Coal-Fired High Performance Systems Phase II and III.'' The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) that is capable of: thermal efficiency (HHV) {ge} 47% NOx, SOx, and particulates {le} 10% NSPS (New Source Performance Standard) coal providing {ge} 65% of heat input all solid wastes benign cost of electricity {le}{le} 90% of present plants Phase I, which began in 1992, focused on the analysis of various configurations of indirectly fired cycles and on technical assessments of alternative plant subsystems and components, including performance requirements, developmental status, design options, complexity and reliability, and capital and operating costs. Phase I also included preliminary R&D and the preparation of designs for HIPPS commercial plants approximately 300 MWe in size. Phase II, had as its initial objective the development of a complete design base for the construction and operation of a HIPPS prototype plant to be constructed in Phase III. As part of a descoping initiative, the Phase III program has been eliminated and work related to the commercial plant design has been ended. The rescoped program retained a program of engineering research and development focusing on high temperature heat exchangers, e.g. HITAF development (Task 2); a rescoped Task 6 that is pertinent to Vision 21 objectives and focuses on advanced cycle analysis and optimization, integration of gas turbines into complex cycles, and repowering designs; and preparation of the Phase II Technical Report (Task 8). This rescoped program deleted all subsystem testing (Tasks 3, 4, and 5) and the development of a site-specific engineering design and test plan for the HIPPS prototype plant (Task 7). Work reported herein is from: Task 2.2 HITAF Air Heaters

  19. Choosing the right boiler air fans at Weston 4

    SciTech Connect

    Spring, N.

    2009-04-15

    When it came to choosing the three 'big' boiler air fans - forced draft, induced draft and primary air, the decision revolved around efficiency. The decision making process for fan selection for the Western 4 supercritical coal-fired plant is described in this article. 3 photos.

  20. A system for controlling the boiler heat load

    NASA Astrophysics Data System (ADS)

    Kositsyn, V. Yu.; Rybalev, A. N.; Telichenko, D. A.

    2013-02-01

    The system controlling the load of a coal-fired boiler operating in the configuration with a common steam line that is used at cogeneration stations is considered. An analysis method is proposed, and the mathematical description of the controlled plant is obtained. Results obtained from a study of classic and adaptive control laws are presented.

  1. Evaluation of dense-phase ultrafine coal (DUC) as a fuel alternative for oil- and gas-designed boilers and heaters. Final report

    SciTech Connect

    Not Available

    1986-12-01

    Utility and industrial firms currently using oil- and gas-fired boilers have an interest in substitution of coal for oil and gas as the primary boiler fuel. This interest stems from coal`s two main advantages over oil and gas-lower cost and security of supply. Recent efforts in the area of coal conversion have been directed to converting oil- and gas- fired boilers which were originally designed for coal-firing or were designed with some coal-firing capability. Boilers designed exclusively for oil- or gas-firing have not been considered viable candidates for coal conversion because they generally require a significant capacity derating and extensive and costly modifications. As a result, conversion of boilers in this class to coal-firing has generally been considered unattractive. Renewed interest in the prospects for converting boilers designed exclusively for oil- and gas-firing to coal firing has centered around the concept of using ``ultra fine`` coal as opposed to ``conventional grind`` pulverized coal. The main distinction being the finer particle size to which the former is ground. This fuel type may have characteristics which ameliorate many of the boiler problems normally associated with pulverized coal-firing. The overall concept for ultrafine coal utilization is based on a regional large preparation plant with distribution of a ready to fire fuel directly to many small users. This differs from normal practice in which final coal sizing is performed in pulverizers at the user`s site.

  2. Water vulnerabilities for existing coal-fired power plants.

    SciTech Connect

    Elcock, D.; Kuiper, J.; Environmental Science Division

    2010-08-19

    This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements the Existing Plants Research Program's overall research effort by evaluating water issues that could impact power plants. Water consumption by all users in the United States over the 2005-2030 time period is projected to increase by about 7% (from about 108 billion gallons per day [bgd] to about 115 bgd) (Elcock 2010). By contrast, water consumption by coal-fired power plants over this period is projected to increase by about 21% (from about 2.4 to about 2.9 bgd) (NETL 2009b). The high projected demand for water by power plants, which is expected to increase even further as carbon-capture equipment is installed, combined with decreasing freshwater supplies in many areas, suggests that certain coal-fired plants may be particularly vulnerable to potential water demand-supply conflicts. If not addressed, these conflicts could limit power generation and lead to power disruptions or increased consumer costs. The identification of existing coal-fired plants that are vulnerable to water demand and supply concerns, along with an analysis of information about their cooling systems and related characteristics, provides information to help focus future research and development (R&D) efforts to help ensure that coal-fired generation demands are met in a cost-effective manner that supports sustainable water use. This study identified coal-fired power plants that are considered vulnerable to water demand and supply issues by using a geographical information system (GIS) that facilitated the analysis of plant-specific data for more than 500 plants in the NETL's Coal Power Plant Database (CPPDB) (NETL 2007a) simultaneously with 18 indicators of water demand and supply. Two types of demand indicators were evaluated. The first type

  3. Quantifying greenhouse gas emissions from coal fires using airborne and ground-based methods

    USGS Publications Warehouse

    Engle, M.A.; Radke, L.F.; Heffern, E.L.; O'Keefe, J. M. K.; Smeltzer, C.D.; Hower, J.C.; Hower, J.M.; Prakash, A.; Kolker, A.; Eatwell, R.J.; ter, Schure A.; Queen, G.; Aggen, K.L.; Stracher, G.B.; Henke, K.R.; Olea, R.A.; Roman-Colon, Y.

    2011-01-01

    Coal fires occur in all coal-bearing regions of the world and number, conservatively, in the thousands. These fires emit a variety of compounds including greenhouse gases. However, the magnitude of the contribution of combustion gases from coal fires to the environment is highly uncertain, because adequate data and methods for assessing emissions are lacking. This study demonstrates the ability to estimate CO2 and CH4 emissions for the Welch Ranch coal fire, Powder River Basin, Wyoming, USA, using two independent methods: (a) heat flux calculated from aerial thermal infrared imaging (3.7-4.4td-1 of CO2 equivalent emissions) and (b) direct, ground-based measurements (7.3-9.5td-1 of CO2 equivalent emissions). Both approaches offer the potential for conducting inventories of coal fires to assess their gas emissions and to evaluate and prioritize fires for mitigation. ?? 2011.

  4. MHD coal-fired flow facility. Annual technical progress report, October 1979-September 1980

    SciTech Connect

    Alstatt, M.C.; Attig, R.C.; Brosnan, D.A.

    1981-03-01

    The University of Tennessee Space Institute (UTSI) reports on significant activity, task status, planned research, testing, development, and conclusions for the Magnetohydrodynamics (MHD) Coal-Fired Flow Faclity (CFFF) and the Energy Conversion Facility (ECF).

  5. MERCURY CONTROL IN MUNICIPAL WASTE COMBUSTORS AND COAL-FIRED UTILITIES

    EPA Science Inventory

    Control of mercury (Hg) emissions from municipal waste combustors (MWCs) and coal-fired utilities has attracted attention due to current and potential regulations. Among several techniques evaluated for Hg control, dry sorbent injection (primarily injection of activated carbon) h...

  6. NOx technology for power plant emissions selection of catalysts and type of SCR for process for gas and coal fired power stations

    SciTech Connect

    Ghoreski, D.F.; Negrea, S.

    1993-12-31

    The paper will discuss the basic principle under which SCR system suppliers select the catalyst type and system appropriate for their project. A discussion of temperature, materials, contamination risks and activation properties will be covered for various types of catalysts. The presentation for the selection of type of SCR in the High Dust, Low Dust and Tail gas positions will also be discussed. Further covered is the decision making process to ascertain if an in-duct or conventional SCR system is to be considered. The paper uses examples of pricing for various arrangements in 2,500 MW of gas fired boilers in Southern California a 420 MW coal fired boiler in Florida.

  7. Fuel switching for Clean Air Act compliance-boiler considerations

    SciTech Connect

    Warchol, J.J.; Kitto, B. Jr.; Kulig, J.S.

    1995-03-01

    Boiler considerations in fuel switching for Clean Air Act Compliance are outlined. The following topics are discussed: fuel switching options, major fuel characteristics, coal receiving and handling, dust control, grindability vs coal rank, pulverizers and burners, burning profiles, deposition zones in a coal-fired boiler, sootblower location, flues, ducts, and fans, air heaters, electrostatic precipitator (ESP), fly ash resistivity, potential ESP upgrades, ash handling system, auxiliary power system, economic factors, site considerations, and political issues. A summary and conclusion is presented.

  8. GEOPHYSICAL METHODS FOR COAL FIRE DETECTION AND MONITORING

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Gundelach, V.; Vasterling, M.; Lambrecht, A.; Rueter, H.; Lindner, H.

    2009-12-01

    Within the framework of the Sino-German research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" a number of different geophysical methods have been applied to determine their use on coal fire detecting, accompanying the extinguishing processes, controlling of the extinction and finally monitoring the extinction success. It is known that the heating of coal resp. coal host rocks changes its electrical resistivity and magnetic susceptibility. Hence the methods of choice are airborne magnetics and frequency electromagnetics (AEM) for surveying large and inaccessible areas and ground based magnetics, transient electromagnetics (TEM), ground penetrating radar (GPR) and temperature measurements to obtain detailed local information. Ground based and airborne magnetics show positive anomalies on coal fire areas. Susceptibility of sandstone, coal and (burnt) clay samples were determined in-situ. The magnetisation was strikingly high for thermally altered clay and slightly increased for thermally influenced sandstone. They get remanently magnetised according to the earth’s recent magnetic field when cooling down below Curie temperature as the fire propagates. Additionally, at a certain temperature non-magnetic minerals like pyrite chemically react to magnetic minerals like magnetite. Thus the observed magnetic anomalies indicate burnt areas. From ground based magnetics the anomalies were more distinct whereas using an airborne system a larger area and also inaccessible terrain can be surveyed. Performing TEM measurements a change in data curves can be observed where the profiles cross the hot burning zone. Heat and fluid transport included in the burning processes presumably change the permittivity of the rock. The electrical resistivity of thermally influenced coal is strongly decreased. Furthermore, the condensed mineralised process water in the rocks above the burning seams forms a layer of low resistivity

  9. Status of NO sub x control for coal-fired power plants

    NASA Technical Reports Server (NTRS)

    Teixeira, D. P.

    1978-01-01

    The status of technologies for controlling emissions of oxides of nitrogen (NOx) from coal-fired power plants is reviewed. A discussion of current technology as well as future NOx control approaches is presented. Advanced combustion approaches are included as well as post-combustion alternatives such as catalytic and noncatalytic ammonia-bases systems and wet scrubbing. Special emphasis is given to unresolved development issues as they relate to practical applications on coal-fired power plants.

  10. ESTIMATION OF NEAR SUBSURFACE COAL FIRE GAS EMISSIONS BASED ON GEOPHYSICAL INVESTIGATIONS

    NASA Astrophysics Data System (ADS)

    Chen-Brauchler, D.; Meyer, U.; Schlömer, S.; Kus, J.; Gundelach, V.; Wuttke, M.; Fischer, C.; Rueter, H.

    2009-12-01

    Spontaneous and industrially caused subsurface coal fires are worldwide disasters that destroy coal resources, cause air pollution and emit a large amount of green house gases. Especially in developing countries, such as China, India and Malaysia, this problem has intensified over the last 15 years. In China alone, 10 to 20 million tons of coal are believed to be lost in uncontrolled coal fires. The cooperation of developing countries and industrialized countries is needed to enforce internationally concerted approaches and political attention towards the problem. The Clean Development Mechanism (CDM) under the framework of the Kyoto Protocol may provide an international stage for financial investment needed to fight the disastrous situation. A Sino-German research project for coal fire exploration, monitoring and extinction applied several geophysical approaches in order to estimate the annual baseline especially of CO2 emissions from near subsurface coal fires. As a result of this project, we present verifiable methodologies that may be used in the CDM framework to estimate the amount of CO2 emissions from near subsurface coal fires. We developed three possibilities to approach the estimation based on (1) thermal energy release, (2) geological and geometrical determinations as well as (3) direct gas measurement. The studies involve the investigation of the physical property changes of the coal seam and bedrock during different burning stages of a underground coal fire. Various geophysical monitoring methods were applied from near surface to determine the coal volume, fire propagation, temperature anomalies, etc.

  11. Thermal Integration of CO{sub 2} Compression Processes with Coal-Fired Power Plants Equipped with Carbon Capture

    SciTech Connect

    Edward Levy

    2012-06-29

    Coal-fired power plants, equipped either with oxycombustion or post-combustion CO{sub 2} capture, will require a CO{sub 2} compression system to increase the pressure of the CO{sub 2} to the level needed for sequestration. Most analyses show that CO{sub 2} compression will have a significant effect on parasitic load, will be a major capital cost, and will contribute significantly to reduced unit efficiency. This project used first principle engineering analyses and computer simulations to determine the effects of utilizing compressor waste heat to improve power plant efficiency and increase net power output of coal-fired power plants with carbon capture. This was done for units with post combustion solvent-based CO{sub 2} capture systems and for oxyfired power plants, firing bituminous, PRB and lignite coals. The thermal integration opportunities analyzed for oxycombustion capture are use of compressor waste heat to reheat recirculated flue gas, preheat boiler feedwater and predry high-moisture coals prior to pulverizing the coal. Among the thermal integration opportunities analyzed for post combustion capture systems are use of compressor waste heat and heat recovered from the stripper condenser to regenerate post-combustion CO{sub 2} capture solvent, preheat boiler feedwater and predry high-moisture coals. The overall conclusion from the oxyfuel simulations is that thermal integration of compressor heat has the potential to improve net unit heat rate by up to 8.4 percent, but the actual magnitude of the improvement will depend on the type of heat sink used and to a lesser extent, compressor design and coal rank. The simulations of a unit with a MEA post combustion capture system showed that thermal integration of either compressor heat or stripper condenser heat to preheat boiler feedwater would result in heat rate improvements from 1.20 percent to 4.19 percent. The MEA capture simulations further showed that partial drying of low rank coals, done in combination

  12. A coal-fired combustion system for industrial process heating applications

    SciTech Connect

    Not Available

    1993-01-29

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, a majority of the effort was spent relining the separator/reservoir and the cyclone melter. The relinings were completed, the cyclonemelter was reinstalled, and the test system was returned to operational status. The wet ESP was delivered and placed on its foundation. The focus during the upcoming months will be completing the integration ofthe wet ESP and conducting the first industrial proof-of-concept test. The other system modifications are well underway with the designs of the recuperator installation and the batch/coal feed system progressing smoothly. The program is still slightly behind the original schedule but it is anticipated that it will be back on schedule by the end of the year. The commercialization planning is continuing with the identification of seven potential near-term commercial demonstration opportunities.

  13. Engineering development of coal-fired high-performance power systems. Technical report, July - September 1996

    SciTech Connect

    1996-11-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, AlliedSignal Aerospace Equipment Systems, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase I of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). It is a pulverized fuel-fired boiler/airheater where steam and gas turbine air are indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and then a pilot plant with integrated pyrolyzer and char combustion systems will be tested. In this report, progress in the pyrolyzer pilot plant preparation is reported. The results of extensive laboratory and bench scale testing of representative char are also reported. Preliminary results of combustion modeling of the char combustion system are included. There are also discussions of the auxiliary systems that are planned for the char combustion system pilot plant and the status of the integrated system pilot plant.

  14. Engineering Development of Coal-Fired High-Performance Power Systems

    SciTech Connect

    York Tsuo

    2000-12-31

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately. This report addresses the areas of technical progress for this quarter. The detail of syngas cooler design is given in this report. The final construction work of the CFB pyrolyzer pilot plant has started during this quarter. No experimental testing was performed during this quarter. The proposed test matrix for the future CFB pyrolyzer tests is given in this report. Besides testing various fuels, bed temperature will be the primary test parameter.

  15. Impacts of the Minamata Convention for Mercury Emissions from Coal-fired Power Generation in Asia

    NASA Astrophysics Data System (ADS)

    Giang, A.; Stokes, L. C.; Streets, D. G.; Corbitt, E. S.; Selin, N. E.

    2014-12-01

    We explore the potential implications of the recently signed United Nations Minamata Convention on Mercury for emissions from coal-fired power generation in Asia, and the impacts of these emissions changes on deposition of mercury worldwide by 2050. We use qualitative interviews, document analysis, and engineering analysis to create plausible technology scenarios consistent with the Convention, taking into account both technological and political factors. We translate these scenarios into possible emissions inventories for 2050, based on IPCC development scenarios, and then use the GEOS-Chem global transport model to evaluate the effect of these different technology choices on mercury deposition over geographic regions and oceans. We find that China is most likely to address mercury control through co-benefits from technologies for SO2, NOx, and particulate matter (PM) capture that will be required to attain its existing air quality goals. In contrast, India is likely to focus on improvements to plant efficiency such as upgrading boilers, and coal washing. Compared to current technologies, we project that these changes will result in emissions decreases of approximately 140 and 190 Mg/yr for China and India respectively in 2050, under an A1B development scenario. With these emissions reductions, simulated average gross deposition over India and China are reduced by approximately 10 and 3 μg/m2/yr respectively, and the global average concentration of total gaseous mercury (TGM) is reduced by approximately 10% in the Northern hemisphere. Stricter, but technologically feasible, requirements for mercury control in both countries could lead to an additional 200 Mg/yr of emissions reductions. Modeled differences in concentration and deposition patterns between technology suites are due to differences in both the mercury removal efficiency of technologies and their resulting stack speciation.

  16. Cost and performance of Group 2 boiler NOx controls

    SciTech Connect

    Khan, S.; Maibodi, M.; Srivastava, R.

    1997-12-31

    This paper presents the results of a study conducted to assist EPA in developing the Phase II NO{sub x} rule under Title IV of the Clean Air Act Amendment of 1990 (the Act). The specific purpose of this study was to assess the performance and capital and total levelized costs of NO{sub x} controls pertinent to Group 2 boilers. Group 2 boilers are all coal-fired boilers that are not dry-bottom wall-fired and tangentially fired and include cell burner-fired, cyclone-fired, wet-bottom, vertically fired, stoker-fired, and fluidized-bed boilers.

  17. CFB boiler for Southern Illinois University: Planning and design

    SciTech Connect

    Silvey, M.; Roth, N.; Haake, A.

    1995-12-31

    Southern Illinois University (SIU) is in the process of installing a Babcock and Wilcox (B and W) coal fired circulating fluidized bed (CFB) boiler at its Carbondale, Illinois campus. The CFB boiler will be used for cogeneration. Funding for this project was made possible by the State of Illinois Capital Development Board. Illinois coal will be fired in this CFB boiler. This paper provides a description of the planning process and design of the CFB boiler and related equipment with specific emphasis on particulate removal and recirculation. The startup of this new installation is scheduled for the summer of 1996, with commercial operation by fall of 1996.

  18. Mercury emission from coal-fired power plants in Poland

    NASA Astrophysics Data System (ADS)

    Glodek, Anna; Pacyna, Jozef M.

    The paper reviews the current state of knowledge regarding sources of mercury emission in Poland. Due to the large quantities of coal burned at present, as well as taking into account existing reserves, coal remains the main energy source of energy in Poland. The data on coal consumption in Poland in the past, at present and in the future are discussed in the paper. Information on the content of mercury in Polish coals is presented. Coal combustion processes for electricity and heat production are the main source of anthropogenic mercury emission in Poland. It is expected that the current emissions will decrease in the future due to implementation of efficient control measures. These measures for emission reduction are described in the paper. Results of estimated mercury emission from coal-fired power station situated in the Upper Silesia Region, Poland are investigated. A relationship between mercury emission to the air and the mercury content in the consumed coal in power station equipped with the electrostatic precipitators (ESPs) is discussed.

  19. New technology tackles coal-fired power plant emissions

    SciTech Connect

    Prachi Patel-Predd

    2006-05-01

    Tests conducted at three coal-fired power plants show that a new technology can reduce mercury emissions at higher rates and lower costs than current methods, according to its developers, Chem-Mod LLC. The Chem-Mod system is able to capture Hg{sup 0} by using a liquid sorbent to oxidize it to Hg{sup 2+} or trap it on its surface. A second, powder sorbent captures SO{sub 2} and heavy metals. The two sorbents combine to trap the emissions in a ceramic-like matrix that is locked into the fly ash. The technology removed up to 98%, 90%, and 86% of the mercury in week-long tests with different bituminous and subbituminous grades of coals. In addition, the system cut SO{sub 2} emissions by 40-75% and those of arsenic, chloride, and heavy metals by 75-90%. A full-scale commercial facility using the technology is expected to start soon.

  20. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E. , Inc., Cambridge, MA ); Rao, K.; Schaub, F. ); Kimberley, J. ); Itse, D. )

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with 'engine grade' coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO[sub x] control, sodium sorbent injection for SO[sub x] control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  1. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E.; Rao, K.; Schaub, F.; Kimberley, J.; Itse, D.

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with `engine grade` coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO{sub x} control, sodium sorbent injection for SO{sub x} control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  2. CHALLENGES AND OPPORTUNITIES FOR EMISSION REDUCTIONS FROM THE COAL-FIRED POWER SECTOR IN GROWING ECONOMIES: THE CASE OF COAL-FIRED ELECTRIC UTILITY PLANTS IN RUSSIA

    EPA Science Inventory

    China, Russia and India together contribute over one-fourth of the total global greenhouse gas emissions from the combustion of fossil-fuels. This paper focuses on the Russian coal-fired power sector, and identifies potential opportunities for reducing emissions. The Russian powe...

  3. Water Extraction from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  4. Nighttime NOx Chemistry in Coal-Fired Power Plant Plumes

    NASA Astrophysics Data System (ADS)

    Fibiger, D. L.; McDuffie, E. E.; Dube, W. P.; Veres, P. R.; Lopez-Hilfiker, F.; Lee, B. H.; Green, J. R.; Fiddler, M. N.; Ebben, C. J.; Sparks, T.; Weinheimer, A. J.; Montzka, D.; Campos, T. L.; Cohen, R. C.; Bililign, S.; Holloway, J. S.; Thornton, J. A.; Brown, S. S.

    2015-12-01

    Nitrogen oxides (NOx = NO + NO2) play a key role in atmospheric chemistry. During the day, they catalyze ozone (O3) production, while at night they can react to form nitric acid (HNO3) and nitryl chloride (ClNO2) and remove O3 from the atmosphere. These processes are well studied in the summer, but winter measurements are more limited. Coal-fired power plants are a major source of NOx to the atmosphere, making up approximately 30% of emissions in the US (epa.gov). NOx emissions can vary seasonally, as well as plant-to-plant, with important impacts on the details of the plume chemistry. In particular, due to inefficient plume dispersion, nighttime NOx emissions from power plants are held in concentrated plumes, where rates of mixing with ambient O3 have a strong influence on plume evolution. We will show results from the aircraft-based WINTER campaign over the northeastern United States, where several nighttime intercepts of power plant plumes were made. Several of these intercepts show complete O3 titration, which can have a large influence on NOx lifetime, and thus O3 production, in the plume. When power plant NO emissions exceed background O3 levels, O3 is completely consumed converting NO to NO2. In the presence of O3, NO2 will be oxidized to NO3, which will then react with NO2 to form N2O5, which can then form HNO3 and/or ClNO2 and, ultimately, remove NOx from the atmosphere or provide next-day oxidant sources. If there is no O3 present, however, no further chemistry can occur and NO and NO2 will be transported until mixing with sufficient O3 for higher oxidation products. Modeling results of plume development and mixing, which can tell us more about this transport, will also be presented.

  5. Coal-fired high performance power generating system

    SciTech Connect

    Not Available

    1992-07-01

    The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of > 47% thermal efficiency; NO[sub x] SO [sub x] and Particulates < 25% NSPS; Cost of electricity 10% lower; coal > 65% of heat input and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW[sub e] combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. Most of this report discusses the details of work on these components, and the R D Plan for future work. The discussion of the combustor designs illustrates how detailed modeling can be an effective tool to estimate NO[sub x] production, minimum burnout lengths, combustion temperatures and even particulate impact on the combustor walls. When our model is applied to the long flame concept it indicates that fuel bound nitrogen will limit the range of coals that can use this approach. For high nitrogen coals a rapid mixing, rich-lean, deep staging combustor will be necessary. The air heater design has evolved into two segments: a convective heat exchanger downstream of the combustion process; a radiant panel heat exchanger, located in the combustor walls; The relative amount of heat transferred either radiatively or convectively will depend on the combustor type and the ash properties.

  6. EVALUATION OF MERCURY EMISSIONS FROM COAL-FIRED FACILITIES WITH SCR AND FGD SYSTEMS

    SciTech Connect

    J.A. Withum

    2006-03-07

    CONSOL Energy Inc., Research & Development (CONSOL), with support from the U.S. Department of Energy, National Energy Technology Laboratory (DOE) and the Electric Power Research Institute (EPRI), evaluated the effects of selective catalytic reduction (SCR) on mercury (Hg) capture in coal-fired plants equipped with an electrostatic precipitator (ESP)-wet flue gas desulfurization (FGD) combination or a spray dyer absorber-fabric filter (SDA-FF) combination. In this program CONSOL determined mercury speciation and removal at 10 bituminous coal-fired facilities; at four of these facilities, additional tests were performed on units without SCR, or with the existing SCR bypassed. This project final report summarizes the results and discusses the findings of the body of work as a whole. Eleven Topical Reports were issued (prior to this report) that describe in great detail the sampling results at each of the ten power plants individually. The results showed that the SCR-FGD combination removed a substantial fraction of mercury from flue gas. The coal-to-stack mercury removals ranged from 65% to 97% for the units with SCR and from 53% to 87% for the units without SCR. There was no indication that any type of FGD system was more effective at mercury removal than others. The coal-to-stack mercury removal and the removal in the wet scrubber were both negatively correlated with the elemental mercury content of the flue gas and positively correlated with the scrubber liquid chloride concentration. The coal chlorine content was not a statistically significant factor in either case. Mercury removal in the ESP was positively correlated with the fly ash carbon content and negatively correlated with the flue gas temperature. At most of the units, a substantial fraction (>35%) of the flue gas mercury was in the elemental form at the boiler economizer outlet. After passing through the SCR-air heater combination very little of the total mercury (<10%) remained in the elemental form in

  7. New mineral occurrences and mineralization processes: Wuda coal-fire gas vents of Inner Mongolia

    SciTech Connect

    Stracher, G.B.; Prakash, A.; Schroeder, P.; McCormack, J.; Zhang, X.M.; Van Dijk, P.; Blake, D.

    2005-12-01

    Five unique mineral assemblages that include the sulfates millosevichite, alunogen, anhydrite, tschermigite, coquimbite, voltaite, and godovikovite, as well as the halide salammoniac and an unidentified phase, according to X-ray diffraction and EDS data, were found as encrustations on quartzofeldspathic sand and sandstone adjacent to coal-fire gas vents associated with underground coal fires in the Wuda coalfield of Inner Mongolia. The mineral assemblage of alunogen, coquimbite, voltaite, and the unidentified phase collected front the same gas vent, is documented for the first time. Observations suggest that the sulfates millosevichite, alunogen, coquimbite, voltaite, godovikovite, and the unidentified phase, crystallized in response to a complex sequence of processes that include condensation, hydrothermal alteration, crystallization from solution, fluctuating vent temperatures, boiling, and dehydration reactions, whereas the halide salammoniac crystallized during the sublimation of coal-fire gas. Tschermigite and anhydrite formed by the reaction of coal-fire gas with quartzofelds pathic rock or by hydrothermal alteration of this rock and crystallization from an acid-rich aqueous solution. These minerals have potentially important environmental significance and may be vectors for the transmission of toxins. Coal fires also provide insight for the recognition in the geologic record of preserved mineral assemblages that are diagnostic of ancient fires.

  8. Development and testing of commercial-scale, coal-fired combustion systems: Phase 3, Technical progress report, October 1993--December 1993

    SciTech Connect

    1993-12-31

    The objective of this Phase III program for the development of a commercial scale, coal-fired combustion system is to develop and integrate all system components from fuel through total system controls building upon the prior Phase I and II development accomplishments of the MTCI pulse combustion technology and to then field test the complete system in order to evaluate its potential marketability. During this 13th quarter, a steam generation cost model was developed to compare the economics of steam production in the commercial-scale, coal-fired pulse combustion system with that in a natural gas- or oil-fired system. The purpose of this model is to define the competitive capital cost range for the MTCI system under a specified set of technical and economic conditions. A current preliminary estimate of the MTCI pulse coal combustion system capital cost turns out to be about $120,000 and this is within the target range of the US commercial boiler market sector. European differential fuel costs are expected to be more favorable. Several conceptual arrangements for coal reburn and char burnout were evaluated. The arrangement was selected based on the following considerations viz. utilization of the existing pulse combustor as is, minimization of footprint and vertical space requirement, good mixing of coal, steam and combustion products in the reburn section, and adequate char residence time in the char burnout section.

  9. Study on the effect of the operating condition on a pulverized coal-fired furnace using computational fluid dynamics commercial code

    SciTech Connect

    Manish Kumar; Santi Gopal Sahu . man_manna@yahoo.com

    2007-12-15

    Computer models for coal combustion are not sufficiently accurate to enable the design of pulverized coal fired furnaces or the selection of coal based on combustion behavior. Most comprehensive combustion models can predict with reasonable accuracy flow fields and heat transfer but usually with a much lesser degree of accuracy than the combustion of coal particles through char burnout. Computational fluid dynamics (CFD) modeling is recognized widely to be a cost-effective, advanced tool for optimizing the design and operating condition of the pulverized coal-fired furnaces for achieving cleaner and efficient power generation. Technologists and researchers are paying remarkable attention to CFD because of its value in the pulverized fuel fired furnace technology and its nonintrusiveness, sophistication, and ability to significantly reduce the time and expense involved in the design, optimization, trouble-shooting, and repair of power generation equipment. An attempt to study the effect of one of the operating conditions, i.e., burner tilts on coal combustion mechanisms, furnace exit gas temperature (FEGT), and heat flux distribution pattern, within the furnace has been made in this paper by modeling a 210 MW boiler using commercial CFD code FLUENT. 5 refs., 8 figs.

  10. Superheater Corrosion In Biomass Boilers: Today's Science and Technology

    SciTech Connect

    Sharp, William

    2011-12-01

    the measured first melting point of fly ash deposits does not necessarily produce a step increase in corrosion rate. Corrosion rate typically accelerates at temperatures below the first melting temperature and mixed deposits may have a broad melting temperature range. Although the environment at a superheater tube surface is initially that of the ash deposits, this chemistry typically changes as the deposits mature. The corrosion rate is controlled by the environment and temperature at the tube surface, which can only be measured indirectly. Some results are counter-intuitive. Two boiler manufacturers and a consortium have developed models to predict fouling and corrosion in biomass boilers in order to specify tube materials for particular operating conditions. It would be very useful to compare the predictions of these models regarding corrosion rates and recommended alloys in the boiler environments where field tests will be performed in the current program. Manufacturers of biomass boilers have concluded that it is more cost-effective to restrict steam temperatures, to co-fire biofuels with high sulfur fuels and/or to use fuel additives rather than try to increase fuel efficiency by operating with superheater tube temperatures above melting temperature of fly ash deposits. Similar strategies have been developed for coal fired and waste-fired boilers. Additives are primarily used to replace alkali metal chloride deposits with higher melting temperature and less corrosive alkali metal sulfate or alkali aluminum silicate deposits. Design modifications that have been shown to control superheater corrosion include adding a radiant pass (empty chamber) between the furnace and the superheater, installing cool tubes immediately upstream of the superheater to trap high chloride deposits, designing superheater banks for quick replacement, using an external superheater that burns a less corrosive biomass fuel, moving circulating fluidized bed (CFB) superheaters from the

  11. Exergy efficiency of small coal-fired power plants as a criterion of their wide applicability

    SciTech Connect

    O.V. Afanas'eva; G.R. Mingaleeva

    2009-02-15

    The applicability of small coal-fired power plants as an independent and reliable power supply source was considered. The advantages of using small thermal power plants were given, and the classification characteristics of small coal-fired power plants were put forward. The exergy method was chosen as a versatility indicator for the operating efficiency of a flowsheet in question. The exergy efficiency factor of the flowsheet was 32%. With the manufacture of by-products, such as activated carbons, the exergy efficiency of the flowsheet increased to 35%. The studies undertaken substantiated the wide applicability of small coal-fired power plants for the development of decentralized power supply. 7 refs., 2 tabs.

  12. Correlates of mental health in nuclear and coal-fired power plant workers.

    PubMed

    Parkinson, D K; Bromet, E J

    1983-08-01

    The mental health of 104 nuclear workers at the Three Mile Island plant was compared with that of 122 workers from another nuclear plant and 151 workers from two coal-fired generating plants. The coal-fired plant workers were somewhat more symptomatic than the nuclear plant workers. Assessments of work environments showed that the coal-fired plant workers perceived less stress but more problems with workplace exposures than the nuclear plant workers. Negative perceptions of work and marital stress were both strongly and independently related to mental distress. Overall, the results suggest that the Three Mile Island accident did not engender long-term psychological difficulties in workers evaluated 2.5 years after the accident. PMID:6635612

  13. Dispersion modeling of mercury emissions from coal-fired power plants at Coshocton and Manchester, Ohio

    SciTech Connect

    Lee, S.; Keener, T.C.

    2009-09-15

    Mercury emissions from coal-fired power plants are estimated to contribute to approximately 46% of the total US anthropogenic mercury emissions and required to be regulated by maximum achievable control technology (MACT) standards. Dispersion modeling of mercury emissions using the AERMOD model and the industrial source complex short term (ISCST3) model was conducted for two representative coal-fired power plants at Coshocton and Manchester, Ohio. Atmospheric mercury concentrations, dry mercury deposition rates, and wet mercury deposition rates were predicted in a 5 x 5 km area surrounding the Coonesville and JM Stuart coal-fired power plants. In addition, the analysis results of meteorological parameters showed that wet mercury deposition is dependent on precipitation, but dry mercury deposition is influenced by various meteorological factors. 8 refs., 5 figs., 3 tabs.

  14. Coal Fires in the United States: A Case Study in Government Inattention

    NASA Astrophysics Data System (ADS)

    McCurdy, K. M.

    2006-12-01

    Coal fires occur in all coal producing nations. Like most other environmental problems fires are not confined by political boundaries. Important economic coal seams in the United States are found across the Inter-montaine west, the Midwest, and Appalachia. The age of these deposits differs, as does the grade and sulfur content of the coal, the mining techniques utilized for exploitation of this resource, and the markets in which the coal is traded. Coal fires are ordinary occurrences under extraordinary conditions. Every coal bed exposed in an underground or surface mine has the potential to ignite. These fires are spread thinly over the political geography and over time, so that constituencies rarely coalesce to petition government to address the coal fire problem. Coal fires produce serious problems with long term consequences for society. They threaten mine safety, consume a non-renewable resource, and produce toxic gases with serious health effects for local populations. Additionally, as coal production in the developing world intensifies, these problems worsen. The lack of government attention to coal fires is due to the confluence of at least four independent political factors: 1) The separated powers, federated system in which decisions in the United States are made; 2) Low levels of political energy available in Congress to be expended on coal fires, measured by the magnitude of legislative majorities and seniority; 3) The mid-twentieth century model of scientific and technical information moving indirectly to legislators through the bureaucratic agencies; 4) The chronic and diffuse nature of fires across space and time.

  15. Electrical resistivity of coal-bearing rocks under high temperature and the detection of coal fires using electrical resistance tomography

    NASA Astrophysics Data System (ADS)

    Shao, Zhenlu; Wang, Deming; Wang, Yanming; Zhong, Xiaoxing; Tang, Xiaofei; Xi, Dongdong

    2016-02-01

    Coal fires are severe hazards to environment, health and safety throughout the world. Efficient and economical extinguishing of these fires requires that the extent of the subsurface coal fires should be delineated. Electrical and electromagnetic methods have been used to detect coal fires in recent years. However, the resistivity change of coal-bearing rocks at high temperature is rarely investigated. The resistivity characteristics of coal fires at different temperatures and depths are seldomly researched as well. In this paper, we present the results of measurements of several coal-bearing rocks' resistivity and permeability under high temperature. Two major causes for the change in resistivity with increasing temperature are recognized, there are the increase of charge carriers and thermal fracturing, of which the first one is probably the dominant cause. A set of 2-D simulations is carried out to compare the relation of resolution and efficiency of coal fires detection to temperature and depth when adopting the electrical resistance tomography. The simulation results show that the resolution and efficiency decrease with the decrease of temperature and the increase of depth. Finally, the electrical resistance tomography is used to delineate coal fires in the Anjialing Open Pit Mine. Most low-resistivity regions are verified as coal-fire areas according to the long-term monitoring of borehole temperature. The results indicate that the electrical resistance tomography can be used as a tool for the detection of coal fires.

  16. THREE STAGE COMBUSTION (REBURNING) TEST RESULTS FROM A 300 MW BOILER IN THE UKRAINE

    EPA Science Inventory

    The paper gives results of a program to design, install, and test a natural gas three-stage combustion (reburn) system on a 300-MWe, opposed-wall, wetbottom (slagging) coal-fired utility boiler operating in the Ukraine. The U. S. EPA sponsored this-program in support of a working...

  17. DISTRIBUTED MIXING BURNER (DMB) ENGINEERING DESIGN FOR APPLICATION TO INDUSTRIAL AND UTILITY BOILERS

    EPA Science Inventory

    The report summarizes the design of two prototype distributed mixing burners (DMBs) for application to industrial and utility boilers. The DMB is a low-NOx pulverized-coal-fired burner in which: (1) mixing of the coal with combustion air is controlled to minimize NOx emissions, a...

  18. THE ADIPIC ACID ENHANCED FLUE GAS DESULFURIZATION PROCESS FOR INDUSTRIAL BOILERS. VOLUME 1. FIELD TEST RESULTS

    EPA Science Inventory

    The report gives results of an evaluation of the effect of adding adipic acid on the SO2 removal of a wet limestone flue gas desulfurization (FGD) system on a coal-fired industrial boiler at Rickenbacker Air National Guard Base near Columbus, OH. Emission data were collected in a...

  19. REVIEW OF CONCURRENT MASS EMISSION AND OPACITY MEASUREMENTS FOR COAL-BURNING UTILITY AND INDUSTRIAL BOILERS

    EPA Science Inventory

    The report gives results of concurrent particulate emissions and opacity measurements based on visual observations and/or in-stack transmissometry for more than 400 compliance, acceptance, or experimental tests on coal-fired utility and industrial boilers. The sampling, which inc...

  20. LOW-SULFUR WESTERN COAL USE IN EXISTING SMALL AND INTERMEDIATE SIZE BOILERS

    EPA Science Inventory

    The report gives results of testing of 10 representative coal-fired boilers in the Upper-Midwest, including an assessment of SOx, NOx, CO, unburned HC, and particulate emissions from these units, as well as an assessment of the operational impact of coal switching. The study show...

  1. DEMONSTRATION OF SORBENT INJECTION TECHNOLOGY ON A WALL-FIRED UTILITY BOILER (EDGEWATER LIMB DEMONSTRATION)

    EPA Science Inventory

    The report gives results of the full-scale demonstration of Limestone Injection Multistage Burner (LIMB) technology on the coal-fired, 105 MW, Unit 4 boiler at Ohio Edison's Edgewater Station. eveloped as a technology aimed at moderate levels of sulfur dioxide (SO2) and nitrogen ...

  2. PRELIMINARY PERFORMANCE AND COST ESTIMATES OF MERCURY EMISSION CONTROL OPTIONS FOR ELECTRIC UTILITY BOILERS

    EPA Science Inventory


    The paper discusses preliminary performance and cost estimates of mercury emission control options for electric utility boilers. Under the Clean Air Act Amendments of 1990, EPA had to determine whether mercury emissions from coal-fired power plants should be regulated. To a...

  3. Evaluation of wood chip gasification to produce reburn fuel for coal-fired boilers

    EPA Science Inventory

    Gasification/reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient sour...

  4. CONTROL OF MERCURY EMISSIONS FROM COAL-FIRED ELECTRIC UTILITY BOILERS: INTERIM REPORT

    EPA Science Inventory

    The report provides additional information on mercury (Hg) emissions control following the release of "Study of Hazardous Air Pollutant Emissions from Electric Utility Steam Generating Units--Final Report to Congress" in February 1998. Chapters 1-3 describe EPA's December 2000 de...

  5. EVALUATION AND MITIGATION OF VISIBLE ACIDIC AEROSOL PLUMES FROM COAL FIRED POWER BOILERS

    EPA Science Inventory

    The formation of sulfur trioxide during the combustion of coal can increase significantly following the installation and operation of selective catalytic reduction systems for reduction of nitrogen oxides. This can in turn lead to adverse environmental impacts, including visible...

  6. EFFECTS OF CONDITIONING AGENTS ON EMISSIONS FROM COAL-FIRED BOILERS: TEST REPORT NO. 1

    EPA Science Inventory

    The report gives results of a field performance test of an electrostatic precipitator (ESP) which uses SO3 as the conditioning agent. The ESP is at an electric utility power plant, burning approximately 1% sulfur coal. Tests were conducted with and without injection of the SO3. T...

  7. EFFECTS OF CONDITIONING AGENTS ON EMISSIONS FROM COAL-FIRED BOILERS: TEST REPORT NO. 2

    EPA Science Inventory

    The report gives results of a field performance test of an electrostatic precipitator (ESP) which uses Apollo Chemical Co.'s LPA 445 and LAC 51B flue gas conditioning agents. The ESP is at an electric utility power plant, burning approximately 1% to 2% sulfur coal. Tests were con...

  8. Evaluation of wood chip gasification to produce reburrn fuel for coal-fired boilers: AWMA

    EPA Science Inventory

    Gasification or reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient s...

  9. FUNDAMENTALS OF MERCURY SPECIATION AND CONTROL IN COAL-FIRED BOILERS

    EPA Science Inventory

    The report describes the progress of an experimental investigation of the speciation of mercury in simulated coal combustion flue gasses. The effects of flue gas parameters and coal fly ash on the oxidation of elemental mercury (Hgo) in the presence of hydrogen chloride (HCl) in ...

  10. Development of advanced NO sub x control concepts for coal-fired utility boilers

    SciTech Connect

    Newhall, J.; England, G.; Seeker, W.R.

    1991-12-23

    Energy and Environmental Research Corporation (EER) is currently conducting a test program to develop an advanced NO{sub x} control method utilizing reburning, promoted selective noncatalytic agent injection. The study will consist of fundamental and process testing over a large enough range of operating parameters to significantly reduce the risk of a full scale demonstration project. The test plan for the fundamental testing phase of the program is presented here.

  11. MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

    SciTech Connect

    E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

    2000-04-01

    Reduction of NO{sub x} emission is an important environmental issue in pulverized coal combustion. Final emissions of NO{sub x} are strongly affected by the nitrogen release during devolatilization, which is the first stage of coal combustion. The most cost-effective approach to NO{sub x} reduction is air-staging which can also operate with additional down-stream techniques such as reburning [1]. Air staging promotes the conversion of NO{sub x} precursors (HCN, NH{sub 3}, etc.) to N{sub 2} by delaying the oxygen supply to the greatest extent when those nitrogen species are released during devolatilization. Such a delay gives the primary volatiles a chance to undergo secondary reactions, including tar cracking and soot formation. Secondary reactions of volatiles largely determine the fate of the ultimate NO{sub x} production from pyrolysis, therefore a detailed investigation into the transformation of nitrogen species during secondary reactions and effects of soot on nitrogen release is critical for design and implementation of new pollution control strategies. Current nitrogen models (including the CPD model at BYU) only simulate the nitrogen release during primary pyrolysis, which happens at low temperatures. This project helps to build a nitrogen release model that accounts for secondary reactions and the effects of soot at temperatures relevant to industrial burners.

  12. Engineering development of advanced coal-fired low-emission boiler systems

    SciTech Connect

    Not Available

    1993-01-22

    Project Work Plan was developed with joint participation by all subsystem teams. Comprehensive overall project activity schedules were developed for all individual B W groups and subcontractors with participation in Phase I.

  13. MINIMIZATION OF NO EMISSIONS FROM MULTI-BURNER COAL-FIRED BOILERS

    SciTech Connect

    E.G. Eddings; A. Molina; D.W. Pershing; A.F. Sarofim; K.A. Davis; M.P. Heap; T.H. Fletcher; H. Zhang

    2000-04-01

    Coal continues to be one of the principal energy sources for electric power generation in the United States. One of the biggest environmental challenges involved with coal utilization is the reduction of nitrogen oxides (NO{sub x}) formed during coal combustion. The most economical method of NO{sub x} abatement in coal combustion is through burner modification. Air-staging techniques have been widely used in the development of low-NO{sub x} pulverized coal burners, promoting the conversion of NO{sub x} to N{sub 2} by delaying the mixing in the fuel-rich zone near the burner inlet. Previous studies have looked at the mechanisms of NO{sub x} evolution at relatively low temperatures where primary pyrolysis is dominant, but data published for secondary pyrolysis in the pulverized coal furnace are scarce. In this project, the nitrogen evolution behavior during secondary coal pyrolysis will be explored. The end result will be a complete model of nitrogen evolution and NO{sub x} precursor formation due to primary and secondary pyrolysis.

  14. Technical and Economic Aspects of Biomass Co-Firing in Coal-Fired Boilers

    NASA Astrophysics Data System (ADS)

    Dzikuć, M.; Łasiński, K.

    2014-11-01

    The article presents the analysis of the potential of using biomass and coal co-firing in the Polish electro energetic system and shows the benefits resulting from an increase of biomass amount in electricity production in one of the largest Polish power stations. The paper discusses the most often used technologies for biomass co-firing and the potential of using biomass in electricity production in Poland. It also emphasises the fact that biomass co-firing allows a reduction of greenhouse gases emissions to the atmosphere and helps decrease consumption of energy resources. The article also emphasises the economic meaning of increasing the share of renewable energy resources in energy balance, including biomass, due to costs related to greenhouse gases emissions charges. Finally, conclusions from using biomass and coal co-firing in electricity production are presented

  15. Evaluation of Biomass Gasification to Produce Reburning Fuel for Coal-Fired Boilers

    EPA Science Inventory

    Gasification and reburning testing with biomass and other wastes is of interest to both the U.S. EPA and the Italian Ministry of the Environment & Territory. Gasification systems that use biofuels or wastes as feedstock can provide a clean, efficient source of synthesis gas and p...

  16. Chemical interactions in isolated coal-fired power plant plumes: conversion of sulfur dioxide to sulfate aerosols. Volume II. Data supplement

    SciTech Connect

    Meagher, J.F.; Bailey, E.M.; Stockburger, L. III

    1981-03-01

    The Tennessee Valley Authority (TVA) has conducted several field experiments to examine the chemical interactions in isolated coal-fired power plant plumes, Particularly the conversion of sulfur dioxide (SO/sub 2/) to sulfate (SO/sub 4//sup 2 -/) aerosols. Six field studies have been conducted at three TVA power plants - Cumberland, paradise, and Colbert Steam Plants - each of which has a different boiler configuration. Studies were conducted during all seasons of the year. Samples were usually collected between sunrise and noon; however, at Cumberland and Paradise Steam Plants, samples were also collected in the afternoon and after sunset. The effect of several meteorological parameters on the conversion rate was investigated from the results of these studies. During one study at Cumberland Steam Plant, samples were taken during periods of reduced and normal electrostatic precipitator (ESP) operation; results from this study were used to investigate the effect of particle loading in the plume on the conversion rate.

  17. Engineering development of coal-fired high-performance power systems

    SciTech Connect

    1999-05-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, AL. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. This report addresses the areas of technical progress for this quarter. The char combustion tests in the arch-fired arrangement were completed this quarter. A total of twenty-one setpoints were successfully completed, firing both synthetically-made char

  18. Engineering development of coal-fired high-performance power systems

    SciTech Connect

    1999-10-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, AL. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. This report addresses the areas of technical progress for this quarter. Analysis of the arch-fired burner continued during this quarter. Unburned carbon and NOx performance are included in this report. Construction commenced this quarter to modify the CETF

  19. Coal-fired-heater makers stress energy efficiency

    SciTech Connect

    Branscome, J.

    1982-10-04

    Several systems have been developed recently for igniting pulverised fuel boilers without the need for supplementary fuel. Combustion Engineering have introduced a system called Direct Igntion of Pulverized Coal (DIPC) which uses high-intensity arc ignition of very finely ground coal. This is being tested at the TVA power station. Babcock and Wilcox are developing a Plasma Arc Igniter, and Foster Wheeler are installing their Low-load Coal Burner/Igniter (LLCB/J) at a station in Indiana.

  20. The development of a coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, January 1992--March 1992

    SciTech Connect

    Not Available

    1992-07-16

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications has been selected for Phase III development under contract DE-AC22-91PC91161. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting, recycling, and refining processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase HI research effort is being focused on the development of a process heater system to be used for producing glass frits and wool fiber from boiler and incinerator ashes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. The economic evaluation of commercial scale CMS processes has begun. In order to accurately estimate the cost of the primary process vessels, preliminary designs for 25, 50, and 100 ton/day systems have been started under Task 1. This data will serve as input data for life cycle cost analysis performed as part of techno-economic evaluations. The economic evaluations of commercial CMS systems will be an integral part of the commercialization plan.

  1. Characteristics of particulate-bound polycyclic aromatic hydrocarbons emitted from industrial grade biomass boilers.

    PubMed

    Yang, Xiaoyang; Geng, Chunmei; Sun, Xuesong; Yang, Wen; Wang, Xinhua; Chen, Jianhua

    2016-02-01

    Polycyclic aromatic hydrocarbons (PAHs) are carcinogenic or mutagenic and are important toxic pollutants in the flue gas of boilers. Two industrial grade biomass boilers were selected to investigate the characteristics of particulate-bound PAHs: one biomass boiler retro-fitted from an oil boiler (BB1) and one specially designed (BB2) biomass boiler. One coal-fired boiler was also selected for comparison. By using a dilution tunnel system, particulate samples from boilers were collected and 10 PAH species were analyzed by gas chromatography-mass spectrometry (GC-MS). The total emission factors (EFs) of PAHs ranged from 0.0064 to 0.0380 mg/kg, with an average of 0.0225 mg/kg, for the biomass boiler emission samples. The total PAH EFs for the tested coal-fired boiler were 1.8 times lower than the average value of the biomass boilers. The PAH diagnostic ratios for wood pellets and straw pellets were similar. The ratio of indeno(1,2,3-cd)pyrene/[indeno(1,2,3-cd)pyrene+benzo(g,h,i)perylene] for the two biomass boilers was lower than those of the reference data for other burning devices, which can probably be used as an indicator to distinguish the emission of biomass boilers from that of industrial coal-fired boilers and residential stoves. The toxic potential of the emission from wood pellet burning was higher than that from straw pellet burning, however both of them were much lower than residential stove exhausts. PMID:26969542

  2. Coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1995--June 1995

    SciTech Connect

    1995-08-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. This includes new installations and those existing installations that were originally designed for oil or gas firing. The data generated by these projects must be sufficient for private-sector decisions on the feasibility of using coal as the fuel of choice. This work should also provide incentives for the private sector to continue and expand the development, demonstration, and application of these combustion systems. Vortec Corporation`s Coal-Fired Combustion System for Industrial Process Heating Applications is being developed under contract DE-AC22-91PC91161 as part of this DOE development program. The current contract represents the third phase of a three-phase development program. Phase I of the program addressed the technical and economic feasibility of the process, and was initiated in 1987 and completed 1989. Phase II was initiated in 1989 and completed in 1990. During Phase II of the development, design improvements were made to critical components and the test program addressed the performance of the process using several different feedstocks. Phase III of the program was initiated September 1991 and is scheduled for completion in 1994. The Phase III research effort is being focused on the development of a process heater system to be used for producing value-added vitrified glass products from boiler/incinerator ashes and selected industrial wastes.

  3. CHARACTERIZATION AND MANAGEMENT OF RESIDUES FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The U.S. Environmental Protection Agency (EPA) determined on December 15, 2000, that regulations are needed to control the risks of mercury air emissions from coal-fired power plants. The thrust of these new regulations is to remove mercury from the air stream of fossil-fuel-fire...

  4. EFFECTS OF A 'CLEAN' COAL-FIRED POWER GENERATING STATION ON FOUR COMMON WISCONSIN LICHEN SPECIES

    EPA Science Inventory

    Algal plasmolysis percentages and other morphological characteristics of Parmelia bolliana, P. caperata, P. rudecta, and Physicia millegrana were compared for specimens growing near to and far from a rural coal-fired generating station in south central Wisconsin. SO2 levels were ...

  5. NOVEL MERCURY OXIDANT AND SORBENT FOR MERCURY EMISSIONS CONTROL FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The authors have successfully developed novel efficient and cost-effective sorbent and oxidant for removing mercury from power plant flue gases. These sorbent and oxidant offer great promise for controlling mercury emissions from coal-fired power plants burning a wide range of c...

  6. Coal-fired plant meets strict standards from air to aesthetics. [New York

    SciTech Connect

    Not Available

    1985-04-01

    The 625 MW coal-fired Somerset power station in New York State is the first plant to be constructed and operated under new, strict siting laws. More than one-third of the capital cost was required for environmental controls, and these are outlined.

  7. CHARACTERIZATION OF EMISSIONS OF PAH'S (POLYNUCLEAR AROMATIC HYDROCARBON) FROM RESIDENTIAL COAL-FIRED SPACE HEATERS

    EPA Science Inventory

    The paper gives results of a joint emissions testing and analysis program--the U.S. EPA and the State of Vermont--to determine polynuclear aromatic hydrocarbon (PAH), particulate, sulfur dioxide (SO2), and carbon monoxide (CO) emissions from two coal-fired residential space heate...

  8. Evaluating the fate of metals in air pollution control residues from coal-fired power plants

    EPA Science Inventory

    Changes in air pollution control at coal-fired power plants are shifting mercury (Hg) and other metals from the flue gas at electric utilities to the coal ash. This paper presents data from the characterization of73 coal combustion residues (CCRs) evaluating the composition and c...

  9. Evaluation of air toxic emissions from advanced and conventional coal-fired power plants

    SciTech Connect

    Chu, P.; Epstein, M.; Gould, L.; Botros, P.

    1995-12-31

    This paper evaluates the air toxics measurements at three advanced power systems and a base case conventional fossil fuel power plant. The four plants tested include a pressurized fluidized bed combustor, integrated gasification combined cycle, circulating fluidized bed combustor, and a conventional coal-fired plant.

  10. PRELIMINARY ENVIRONMENTAL ASSESSMENT OF COAL-FIRED FLUIDIZED-BED COMBUSTION SYSTEMS

    EPA Science Inventory

    The report evaluates potential pollutants which could be generated in coal-fired fluidized-bed combustion (FBC) processes. The primary emphasis is on organic compounds, trace elements, inorganic compounds (other than SO2 and Nox), and particulates. Using available bench scale or ...

  11. ICE FOG ABATEMENT AND POLLUTION REDUCTION AT A SUBARCTIC COAL-FIRED HEATING PLANT

    EPA Science Inventory

    An experimental cooler-condenser system was constructed at the coal-fired heating and electric plant on the Fairbanks campus of the University of Alaska to evaluate its potential to reduce ice fog and other pollutant stack emissions in a subarctic environment. This experiment adv...

  12. DOE/NETL's field tests of mercury control technologies for coal-fired power plants

    SciTech Connect

    Thomas Feeley; James Murphy; Lynn Brickett; Andrew O'Palko

    2005-08-01

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE/NETL) is conducting a comprehensive research and development program directed at advancing the performance and economics of mercury control technologies for coal-fired power plants. This article presents results from ongoing full-scale and slipstream field tests of several mercury control technologies. 15 refs., 4 figs., 3 tabs.

  13. Study of coal-fired power plants in Japan. Final report

    SciTech Connect

    Cahn, A.L.; Falkenberg, R.C.

    1985-06-01

    This is a study of the Japanese utility industry by a team of senior US utility representatives. The objectives of the study were to evaluate and compare Japanese coal-fired power plant design, construction, procurement, operation, and maintenance practices with those of the United States; to assess related Japanese technological innovations; and to verify the reported costs, performance, and reliability of Japan's coal-fired power plants. In addition, Japanese plans for developing and adding new coal-fired generating capacity were to be confirmed. The principal source of information was a detailed set of responses from the Japanese utilities to six comprehensive questionnaires developed by the US study team. This information was supplemented with data gathered by the study team during a two-week visit to representative Japanese power plants and manufacturing facilities, and with material developed in meetings with both private and government groups in Japan. The study presents efficiency and availability data indicating excellent performance of the modern Japanese coal-fired power plants. Differences in institutional and cultural factors, along with government and utility priorities, are among the items identified as contributing to these results. A detailed comparison is made of the utility industries of Japan and the United States.

  14. PATHOLOGIC CHANGES INDUCED BY COAL-FIRED FLY ASH IN HAMSTER TRACHEAL GRAFTS

    EPA Science Inventory

    The toxicity of fly ash from a coal-fired power plant for respiratory tract epithelium was studied in heterotropic tracheal grafts. Hamster tracheal grafts were continuously exposed to beeswax-cholesterol pellets containing 100, 1000 and 5000 micrograms fly ash and evaluated at 1...

  15. Defeat the dragon: coal fires between self ignition and fire fighting

    SciTech Connect

    Manfred W. Wuttke; Stefan Wessling; Winfried Kessels

    2007-01-15

    Spontaneous coal fires in near surface coal seams are a worldwide recognized problem. They are destroying coal resources and emit climate relevant gases both in considerable amounts. While the extinction of such fires is a most desirable goal, the estimation of the actual input of greenhouse gases into the atmosphere is of great interest especially in the context of the Kyoto protocol as such values are needed as baseline for the Clean Development Mechanism (CDM) policies. Under the framework of the Sino-German coal-fire research project we are developing numerical models of such coal fires for the operational use in fire fighting campaigns. Based on our understanding of the governing physical and chemical processes that are relevant for the whole combustion process we simulate the coal fire spreading along the seams for typical situations. From these scenario calculations we deduce information needed to support the CDM baseline estimation and to assess the progress of fire extinguishing efforts like water injection and surface covering to dissipate the heat and suffocate the fire. We present case studies using the finite-element-code ROCKFLOW applied to realistic geometries based on field observations in the Shenhua Group Coal Mining Area Wuda (Inner Mongolia, PR China).

  16. FLUE GAS DESULFURIZATION SYSTEM CAPABILITIES FOR COAL-FIRED STEAM GENERATORS. VOLUME II. TECHNICAL REPORT

    EPA Science Inventory

    The report discusses the availability of technology for reducing SO2 emissions from coal-fired steam generators using flue gas desulfurization (FGD) systems. Foreign and domestic lime, limestone, double alkali, magnesium slurry, and Wellman-Lord FGD systems are described, and the...

  17. FLUE GAS DESULFURIZATION SYSTEM CAPABILITIES FOR COAL-FIRED STEAM GENERATORS. VOLUME I. EXECUTIVE SUMMARY

    EPA Science Inventory

    The report discusses the availability of technology for reducing SO2 emissions from coal-fired steam generators using flue gas desulfurization (FGD) systems. Foreign and domestic lime, limestone, double alkali, magnesium slurry, and Wellman-Lord FGD systems are described, and the...

  18. AIR POLLUTION STUDIES NEAR A COAL-FIRED POWER PLANT. WISCONSIN POWER PLANT IMPACT STUDY

    EPA Science Inventory

    Concentrations of dry deposition of sulfur dioxide were investigated near a new 540-MW coal-fired generating station located in a rural area 25 miles north of Madison, Wisconsin. Monitoring data for 2 yr before the start-up in July 1975 and for the year 1976 were used to assess t...

  19. Bridging the experience gap: Burning tires in a utility boiler

    SciTech Connect

    Denhof, D.

    1993-03-01

    For many communities, a solution to waste tire management problems may be no farther than the nearest coal-fired utility or industrial boiler. Sending waste tires to be used as a fuel in existing boilers is one way communities can prevent tires from creating problems in landfills, or from growing into nuisances and potentially dangerous stockpiles while waiting for recycling markets to develop. For utilities, using tire-derived fuel can help control fuel costs and conserve coal. When the State of Wisconsin sought alternatives to disposing of waste tires in its landfills, Wisconsin Power & Light came forward to meet the challenge. Now, the electric utility is shredding and burning more than 1 million tires a year at its coal-fired generating station in southern Wisconsin.

  20. Comparative assessment of industrial-boiler options relative to air-emission regulations

    SciTech Connect

    Klepper, O.H.; Delene, J.G.; Drago, J.P.; Fox, E.C.; Kahl, W.K.; Thomas, J.F.

    1983-07-01

    The purpose of this work was to assist the DOE in its efforts to further advance environmental control technologies in the industrial coal use sector. A number of near-term technologies applicable to new boilers were evaluated to determine their technical and economic merits, and to identify needed research and development. In addition, sets of capital cost data were developed for the industrial steam supply options. The steam supply options comprise conventional pulverized-coal and stoker-fired boilers, atmospheric fluidized bed boilers, and low- and medium-Btu gas fueled units. Oil-fired boilers were included for comparison purposes. The consequences of potential future alterations of EPA's regulation of stack gas pollutants (NO/sub 2/, particulates, and SO/sub x/) were evaluated by analyzing the potential impact of ranges of emission levels for each of the DOE Regions. In each DOE region investigated, the steam from new coal-fired boilers is costlier than from oil for small size systems or those with a small capacity factor. The implication is that if coal is to displace oil/gas for new industrial boilers under free market conditions, then research and development should focus on developing small, low cost, direct combustion coal-fired systems. Development of lower cost emission controls appropriate for small boilers with moderate control requirements would be an important facet of this endeavor. For medium to large applications in regions using subbituminous, low-sulfur coal, demonstration and full commercialization of AFBCs would yield steam costs about 10% lower than for conventional coal-fired boilers. Central gasification may be useful for a group of small industrial users - the cost of medium-Btu gas approaches the cost of oil in some regions. On-site gasification is clearly uneconomic relative to direct coal firing.

  1. Mercury emission trend influenced by stringent air pollutants regulation for coal-fired power plants in Korea

    NASA Astrophysics Data System (ADS)

    Pudasainee, Deepak; Kim, Jeong-Hun; Seo, Yong-Chil

    2009-12-01

    Regulatory control of mercury emission from anthropogenic sources has become a global concern in the recent past. Coal-fired power plants are one of the largest sources of anthropogenic mercury emission into the atmosphere. This paper summarizes the current reducing trend of mercury emission as co-beneficial effect by more stringent regulation changes to control primary air pollutants with introducing test results from the commercial coal-fired facilities and suggesting a guideline for future regulatory development in Korea. On average, mercury emission concentrations ranged 16.3-2.7 μg Sm -3, 2.4-1.1 μg Sm -3, 3.1-0.7 μg Sm -3 from anthracite coal-fired power plants equipped with electrostatic precipitator (ESP), bituminous coal-fired power plants with ESP + flue gas desulphurization (FGD) and bituminous coal-fired power plants with selective catalytic reactor (SCR) + cold side (CS) - ESP + wet FGD, respectively. Among the existing air pollution control devices, the best configuration for mercury removal in coal-fired power plants was SCR + CS - ESP + wet FGD, which were installed due to the stringent regulation changes to control primary air pollutants emission such as SO 2, NOx and dust. It was estimated that uncontrolled and controlled mercury emission from coal-fired power plants as 10.3 ton yr -1 and 3.2 ton yr -1 respectively. After the installation of ESP, FGD and SCR system, following the enforcement of the stringent regulation, 7.1 ton yr -1 of mercury emission has been reduced (nearly 69%) from coal-fired power plants as a co-benefit control. Based on the overall study, a sample guideline including emission limits were suggested which will be applied to develop a countermeasure for controlling mercury emission from coal-fired power plants.

  2. DEMONSTRATION, OPERATION, AND TESTING OF A FABRIC FILTER ON AN INDUSTRIAL BOILER FOR AN EXTENDED PERIOD OF TIME

    EPA Science Inventory

    The report gives results of an evaluation of gas-to-cloth (G/C) ratios and a variety of fabrics in baghouses controlling particulate emissions from coal-fired industrial boilers. Procedures for increasing the G/C ratio were evaluated in a pulse-jet baghouse. A second baghouse of ...

  3. Feasibility Study for Bioethanol Co-Location with a Coal Fired Power Plant: 29 November 2001--28 July 2002

    SciTech Connect

    Not Available

    2002-12-01

    This study looks at the feasibility of co-locating 30, 50, and 70 million gallon per year bioethanol facilities with coal fired power plants in Indiana and Nebraska. Corn stover is the feedstock for ethanol production in both cases.

  4. Notice of construction for proposed backup package boiler

    SciTech Connect

    Not Available

    1993-10-01

    The Hanford Site steam plant consists of coal-fired boilers located at the 200 East and the 200 West Areas. These boilers have provided steam to heat and cool facilities in the 200 Areas since the early 1940`s. As part of Project L-017, ``Steam System Rehabilitation, Phase II``, the 200 West Area coal-fired boilers will be permanently shut down. The shut down will only occur after a proposed package backup boiler (50,000 pounds per hour (lb/hr) steam, firing No. 2 oil) is installed at the 200 West Area. The proposed backup boiler will provide back-up services when the 200 East Area steam line, which provides steam to the 200 West Area, is down for maintenance or, when the demand for steam exceeds the supply available from the 200 East Plant. This application is a request for approval to construct and operate the package backup boiler. This request is being made pursuant to Washington Administration Code (WAC) Chapter 173-400, ``General Regulations for Air Pollution Sources``, and Chapter 173-460, ``Controls for New Sources of Toxic Air Pollutants``.

  5. A New Use for High-Sulfur Coal

    NASA Technical Reports Server (NTRS)

    Lawson, D. D.; England, C.

    1982-01-01

    New process recovers some of economic value of high-sulfur coal. Although high-sulfur content is undesirable in most coal-utilization schemes (such as simple burning), proposed process prefers high-sulfur coal to produce electrical power or hydrogen. Potential exists for widespread application in energy industry.

  6. Water recovery using waste heat from coal fired power plants.

    SciTech Connect

    Webb, Stephen W.; Morrow, Charles W.; Altman, Susan Jeanne; Dwyer, Brian P.

    2011-01-01

    The potential to treat non-traditional water sources using power plant waste heat in conjunction with membrane distillation is assessed. Researchers and power plant designers continue to search for ways to use that waste heat from Rankine cycle power plants to recover water thereby reducing water net water consumption. Unfortunately, waste heat from a power plant is of poor quality. Membrane distillation (MD) systems may be a technology that can use the low temperature waste heat (<100 F) to treat water. By their nature, they operate at low temperature and usually low pressure. This study investigates the use of MD to recover water from typical power plants. It looks at recovery from three heat producing locations (boiler blow down, steam diverted from bleed streams, and the cooling water system) within a power plant, providing process sketches, heat and material balances and equipment sizing for recovery schemes using MD for each of these locations. It also provides insight into life cycle cost tradeoffs between power production and incremental capital costs.

  7. [Determination and Emission of Condensable Particulate Matter from Coal-fired Power Plants].

    PubMed

    Pei, Bing

    2015-05-01

    The sampling-analysis method for CPM of stationary source was established and the sampling device was developed. The determination method was compared with EPA method 202 and applied in real-world test in coal-fired power plants. The result showed the average CPM emission concentration in the coal-fired power plant was (21.2 ± 3.5) mg · m(-3) while the FPM was (20.6 ± 10.0) mg · m(-3) during the same sampling period according to the method in the national standard. The high-efficiency dust removal device could efficiently reduce FPM emission but showed insignificant effect on CPM. The mass contribution of CPM to TPM would rise after high-efficiency dust removal rebuilding project, to which more attention should be paid. The condensate contributed 68% to CPM mass while the filter contributed 32%, and the organic component contributed little to CPM, accounting for only 1%. PMID:26314098

  8. Tracking new coal-fired power plants: coal's resurgence in electric power generation

    SciTech Connect

    2007-05-01

    This information package is intended to provide an overview of 'Coal's resurgence in electric power generation' by examining proposed new coal-fired power plants that are under consideration in the USA. The results contained in this package are derived from information that is available from various tracking organizations and news groups. Although comprehensive, this information is not intended to represent every possible plant under consideration but is intended to illustrate the large potential that exists for new coal-fired power plants. It should be noted that many of the proposed plants are likely not to be built. For example, out of a total portfolio (gas, coal, etc.) of 500 GW of newly planned power plant capacity announced in 2001, 91 GW have been already been scrapped or delayed. 25 refs.

  9. ATMOSPHERIC AEROSOL SOURCE-RECEPTOR RELATIONSHIPS: THE ROLE OF COAL-FIRED POWER PLANTS

    SciTech Connect

    Allen L. Robinson; Spyros N. Pandis; Cliff I. Davidson

    2004-12-01

    This report describes the technical progress made on the Pittsburgh Air Quality Study (PAQS) during the period of March 2004 through August 2004. Significant progress was made this project period on the analysis of ambient data, source apportionment, and deterministic modeling activities. Results highlighted in this report include evaluation of the performance of PMCAMx+ for an air pollution episode in the Eastern US, an emission profile for a coke production facility, ultrafine particle composition during a nucleation event, and a new hybrid approach for source apportionment. An agreement was reached with a utility to characterize fine particle and mercury emissions from a commercial coal fired power. Research in the next project period will include source testing of a coal fired power plant, source apportionment analysis, emission scenario modeling with PMCAMx+, and writing up results for submission as journal articles.

  10. Emissions, Monitoring, and Control of Mercury from Subbituminous Coal-Fired Power Plants - Phase II

    SciTech Connect

    Alan Bland; Jesse Newcomer; Allen Kephart; Volker Schmidt; Gerald Butcher

    2008-10-31

    Western Research Institute (WRI), in conjunction with Western Farmers Electric Cooperative (WFEC), has teamed with Clean Air Engineering of Pittsburgh PA to conduct a mercury monitoring program at the WEFC Hugo plant in Oklahoma. Sponsored by US Department of Energy Cooperative Agreement DE-FC-26-98FT40323, the program included the following members of the Subbituminous Energy Coalition (SEC) as co-sponsors: Missouri Basin Power Project; DTE Energy; Entergy; Grand River Dam Authority; and Nebraska Public Power District. This research effort had five objectives: (1) determine the mass balance of mercury for subbituminous coal-fired power plant; (2) assess the distribution of mercury species in the flue gas (3) perform a comparison of three different Hg test methods; (4) investigate the long-term (six months) mercury variability at a subbituminous coal-fired power plant; and (5) assess operation and maintenance of the Method 324 and Horiba CEMS utilizing plant personnel.

  11. Proof-of-concept tests of the magnetohydrodynamic steam-bottoming system at the DOE Coal-Fired Flow Facility. Final report

    SciTech Connect

    Attig, R.C.

    1996-10-09

    The development of coal-fired magnetohydrodynamic (MHD) power can be viewed as consisting of two parts; the topping cycle and the bottoming cycle. The topping cycle consists of the coal combustor, MHD generator and associated components. The bottoming cycle consists of the heat recovery, steam generation, seed recovery/regeneration, emissions control (gas and particulate), ash handling and deposition, and materials evaluation. The report concentrates on the bottoming cycle, for which much of the technology was developed at the University of Tennessee Space Institute (UTSI). Because of the complexity of the required technology, a number of issues required investigation. Of specific concern regarding the bottoming cycle, was the design of the steam cycle components and emissions control. First, the high combustion temperatures and the use of large quantities of potassium in the MHD combustor results in a difference in the composition of the gases entering the bottoming cycle compared to conventional systems. Secondly, a major goal of the UTSI effort was to use a variety of coals in the MHD system, especially the large reserves of high-sulfur coals available in the United States.

  12. Summary report: Trace substance emissions from a coal-fired gasification plant

    SciTech Connect

    Williams, A.; Wetherold, B.; Maxwell, D.

    1996-10-16

    The U.S. Department of Energy (DOE), the Electric Power Research Institute (EPRI), and Louisiana Gasification Technology Inc. (LGTI) sponsored field sampling and analyses to characterize emissions of trace substances from LGTI`s integrated gasification combined cycle (IGCC) power plant at Plaquemine, Louisiana. The results indicate that emissions from the LGTI facility were quite low, often in the ppb levels, and comparable to a well-controlled pulverized coal-fired power plant.

  13. Coal-fired power plant and its emission reduction in Indonesia

    SciTech Connect

    Kuntjoro, D.

    1994-12-31

    Power generation availability is one important key to the rapid growth of Indonesia`s industrial sector. To secure future national energy needs, coal-fired power generation has been set up as a primary energy source. There are environmental concerns related to the emission of gases, particulates, and ash resulting from coal combustion. This paper discusses emission controls from burning high calorie, low sulfur coal and the national strategy to reduce emissions.

  14. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase 3 research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing some of the system modification installation designs, completing industry funded testing, developing a surrogate TSCA ash composition, and completing the TSCA ash Test Plan. The installation designs will be used for the equipment modifications planned for the end of CY 93. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe, recyclable glass product. Some results from this testing are provided in Section 2.2.1. The surrogate TSCA ash composition was developed with input from various DOE laboratories and subcontractors. The surrogate ash consists of a mixture of MSW fly ash and bottom ash spiked with heavy metal contaminants. The levels of metal additives are sufficient to ascertain the partitioning of the contaminants between the glass and effluent flow streams. Details of the surrogate composition and the planned testing is provided in Section 4.2.2.

  15. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1992--December 1992

    SciTech Connect

    Not Available

    1993-01-29

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater concepts to be developed are based on advanced glass melting and ore smelting furnaces developed and patented by Vortec Corporation. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashesand industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the current reporting period, a majority of the effort was spent relining the separator/reservoir and the cyclone melter. The relinings were completed, the cyclonemelter was reinstalled, and the test system was returned to operational status. The wet ESP was delivered and placed on its foundation. The focus during the upcoming months will be completing the integration ofthe wet ESP and conducting the first industrial proof-of-concept test. The other system modifications are well underway with the designs of the recuperator installation and the batch/coal feed system progressing smoothly. The program is still slightly behind the original schedule but it is anticipated that it will be back on schedule by the end of the year. The commercialization planning is continuing with the identification of seven potential near-term commercial demonstration opportunities.

  16. ENGINEERING DEVELOPMENT OF COAL-FIRED HIGH-PERFORMANCE POWER SYSTEMS

    SciTech Connect

    1998-11-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2, which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. The design of the char burner was completed during this quarter. The burner is designed for arch-firing and has a maximum capacity of 30 MMBtu/hr. This size represents a half scale version of a typical commercial burner. The burner is outfitted with

  17. Sustainability Assessment of Coal-Fired Power Plants with Carbon Capture and Storage

    SciTech Connect

    Widder, Sarah H.; Butner, R. Scott; Elliott, Michael L.; Freeman, Charles J.

    2011-11-30

    Carbon capture and sequestration (CCS) has the ability to dramatically reduce carbon dioxide (CO2) emissions from power production. Most studies find the potential for 70 to 80 percent reductions in CO2 emissions on a life-cycle basis, depending on the technology. Because of this potential, utilities and policymakers are considering the wide-spread implementation of CCS technology on new and existing coal plants to dramatically curb greenhouse gas (GHG) emissions from the power generation sector. However, the implementation of CCS systems will have many other social, economic, and environmental impacts beyond curbing GHG emissions that must be considered to achieve sustainable energy generation. For example, emissions of nitrogen oxides (NOx), sulfur oxides (SOx), and particulate matter (PM) are also important environmental concerns for coal-fired power plants. For example, several studies have shown that eutrophication is expected to double and acidification would increase due to increases in NOx emissions for a coal plant with CCS provided by monoethanolamine (MEA) scrubbing. Potential for human health risks is also expected to increase due to increased heavy metals in water from increased coal mining and MEA hazardous waste, although there is currently not enough information to relate this potential to actual realized health impacts. In addition to environmental and human health impacts, supply chain impacts and other social, economic, or strategic impacts will be important to consider. A thorough review of the literature for life-cycle analyses of power generation processes using CCS technology via the MEA absorption process, and other energy generation technologies as applicable, yielded large variability in methods and core metrics. Nonetheless, a few key areas of impact for CCS were developed from the studies that we reviewed. These are: the impact of MEA generation on increased eutrophication and acidification from ammonia emissions and increased toxicity

  18. Coal fire mapping of East Basuria Colliery, Jharia coalfield using vertical derivative technique of magnetic data

    NASA Astrophysics Data System (ADS)

    Pal, S. K.; Vaish, Jitendra; Kumar, Sahadev; Bharti, Abhay Kumar

    2016-02-01

    The present study deals with the coal fire mapping of East Basuria Colliery, Jharia coalfield, India, using the magnetic method. It is based on the fact that rise in temperature would result significant changes in magnetic susceptibility and thermo-remanent magnetization (TRM) of the overlying rocks. Magnetism increases slowly with the rise of temperature until the Curie temperature. Generally, rock/ overburden loses magnetization and becomes paramagnetic due to heating to Curie temperature, which results with significant reduction in magnetic susceptibility. However, magnetism increases significantly after cooling below the Curie temperature. Several data processing methods such as diurnal correction, reduction to pole (RTP), first and second vertical derivatives have been used for analysis of magnetic data and their interpretation. It is observed that the total magnetic field intensity anomaly of the area varies approximately from 44850 to 47460 nT and the residual magnetic anomaly varies approximately from -1323 to 1253 nT. The range of the magnetic anomaly after RTP is approximately 1050-1450 nT. About 20 low magnetic anomaly zones have been identified associated with active coal fire regions and 11 high magnetic anomaly zones have been identified associated with non-coal fire regions using vertical derivative techniques.

  19. Frequency comparative study of coal-fired fly ash acoustic agglomeration.

    PubMed

    Liu, Jianzhong; Wang, Jie; Zhang, Guangxue; Zhou, Junhu; Cen, Kefa

    2011-01-01

    Particulate pollution is main kind of atmospheric pollution. The fine particles are seriously harmful to human health and environment. Acoustic agglomeration is considered as a promising pretreatment technology for fine particle agglomeration. The mechanisms of acoustic agglomeration are very complex and the agglomeration efficiency is affected by many factors. The most important and controversial factor is frequency. Comparative studies between high-frequency and low-frequency sound source to agglomerate coal-fired fly ash were carried out to investigate the influence of frequency on agglomeration efficiency. Acoustic agglomeration theoretical analysis, experimental particle size distributions (PSDs) and orthogonal design were examined. The results showed that the 20 kHz high-frequency sound source was not suitable to agglomerate coal-fired fly ash. Only within the size ranging from 0.2 to 0.25 microm the particles agglomerated to adhere together, and the agglomerated particles were smaller than 2.5 microm. The application of low-frequency (1000-1800 Hz) sound source was proved as an advisable pretreatment with the highest agglomeration efficiency of 75.3%, and all the number concentrations within the measuring range decreased. Orthogonal design L16 (4)3 was introduced to determine the optimum frequency and optimize acoustic agglomeration condition. According to the results of orthogonal analysis, frequency was the dominant factor of coal-fired fly ash acoustic agglomeration and the optimum frequency was 1400 Hz. PMID:22432309

  20. Conceptual design of a coal-fired MHD retrofit. Final technical report

    SciTech Connect

    1994-06-01

    Coal-fired magnetohydrodynamics (MHD) technology is ready for its next level of development - an integrated demonstration at a commercial scale. The development and testing of MHD has shown its potential to be the most efficient, least costly, and cleanest way to burn coal. Test results have verified a greater than 99% removal of sulphur with a potential for greater than 60% efficiency. This development and testing, primarily funded by the U.S. Department of Energy (DOE), has progressed through the completion of its proof-of-concept (POC) phase at the 50 MWt Component Development and Integration Facility (CDIF) and 28 MWt Coal Fired Flow Facility (CFFF), thereby, providing the basis for demonstration and further commercial development and application of the technology. The conceptual design of a retrofit coal-fired MHD generating plant was originally completed by the MHD Development Corporation (MDC) under this Contract, DE-AC22-87PC79669. Thereafter, this concept was updated and changed to a stand-alone MHD demonstration facility and submitted by MDC to DOE in response to the fifth round of solicitations for Clean Coal Technology. Although not selected, that activity represents the major interest in commercialization by the developing industry and the type of demonstration that would be eventually necessary. This report updates the original executive summary of the conceptual design by incorporating the results of the POC program as well as MDC`s proposed Billings MHD Demonstration Project (BMDP) and outlines the steps necessary for commercialization.

  1. Co-combustion of solid recovered fuels in coal-fired power plants.

    PubMed

    Thiel, Stephanie; Thomé-Kozmiensky, Karl Joachim

    2012-04-01

    Currently, in ten coal-fired power plants in Germany solid recovered fuels from mixed municipal waste and production-specific commercial waste are co-combusted and experiments have been conducted at other locations. Overall, in 2010 approximately 800,000 tonnes of these solid recovered fuels were used. In the coming years up to 2014 a slight decline in the quantity of materials used in co-combustions is expected. The co-combustion activities are in part significantly influenced by increasing power supply from renewable sources of energy and their impact on the regime of coal-fired power plants usage. Moreover, price trends of CO₂ allowances, solid recovered fuels as well as imported coal also have significant influence. In addition to the usage of solid recovered fuels with biogenic content, the co-combustion of pure renewable biofuels has become more important in coal-fired power plants. The power plant operators make high demands on the quality of solid recovered fuels. As the operational experience shows, a set of problems may be posed by co-combustion. The key factors in process engineering are firing technique and corrosion. A significant ecological key factor is the emission of pollutants into the atmosphere. The results of this study derive from research made on the basis of an extensive literature search as well as a survey on power plant operators in Germany. The data from operators was updated in spring 2011. PMID:22143900

  2. Development of a coal-fired combustion system for industrial process heating applications. Phase 3 final report, November 1992--December 1994

    SciTech Connect

    1995-09-26

    A three phase research and development program has resulted in the development and commercialization of a Cyclone Melting System (CMS{trademark}), capable of being fueled by pulverized coal, natural gas, and other solid, gaseous, or liquid fuels, for the vitrification of industrial wastes. The Phase 3 research effort focused on the development of a process heater system to be used for producing value added glass products from the vitrification of boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project was to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential for successful commercialization. The demonstration test consisted of one test run with a duration of 105 hours, approximately one-half (46 hours) performed with coal as the primary fuel source (70% to 100%), the other half with natural gas. Approximately 50 hours of melting operation were performed vitrifying approximately 50,000 lbs of coal-fired utility boiler flyash/dolomite mixture, producing a fully-reacted vitrified product.

  3. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    SciTech Connect

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.

  4. A steam-water distribution matrix equation of the whole thermal system for coal-fired power plant and its general construction regulations

    SciTech Connect

    Zhang Chunfa; Yan Shunlin; Fan Hansong; Cao Xianchang; Wu Chunsheng

    1999-07-01

    In this paper the authors provide a steam-water distribution equation of the whole thermal system for coal-fired power plant and its general construction regulations. The use of the equation may simplify traditional thermal calculation of coal-fired power plant. And the equation's analytic character provides a strict base of theory and a new method for energy conservation of coal-fired power plant and especially for the research of local ration analysis for thermal system's energy conservation potential.

  5. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  6. Recovery Act: Oxy-Combustion Technology Development for Industrial-Scale Boiler Applications

    SciTech Connect

    Levasseur, Armand

    2014-01-01

    This Topical Report outlines guidelines and key considerations for design and operation of pulverized coal-fired boilers for oxy-combustion. The scope addressed includes only the boiler island, not the entire oxy-fired CO{sub 2} capture plant. These guidelines are primarily developed for tangential-fired boilers and focus on designs capable of dual air and oxy-fired operation. The guidelines and considerations discussed are applicable to both new units and existing boiler retrofits. These guidelines are largely based on the findings from the extensive 15 MW{sub th} pilot testing and design efforts conducted under this project. A summary level description is provided for each major aspect of boiler design impacted by oxy-combustion, and key considerations are discussed for broader application to different utility and industrial designs. Guidelines address the boiler system arrangement, firing system, boiler thermal design, ducting, materials, control system, and other key systems.

  7. Ammonia scrubbing makes high sulfur fuels economical

    SciTech Connect

    Brown, G.N.

    1998-04-01

    The first commercial insitu forced oxidation ammonia scrubber system developed by Marsulex Environmental Technologies (MET), formerly GE Environmental Systems (GEESI), was completed at the Dakota Gasification Company`s Great Plains Synfuels Plant near Beulah, North Dakota, USA. The patented MET ammonia scrubbing system simultaneously removes acid gases while producing a high value byproduct, ammonium sulfate. The MET process was developed to eliminate performance issues associated with first generation ammonia scrubbing systems by unique application of standard, proven FGD equipment. The MET ammonia scrubbing process is particularly attractive for application on units which can reduce power generating costs by firing high sulfur content fuels. In contrast to the ever increasing cost of lower sulfur fuels, the increasing levels of sulfur in the fuel can represent a greater economic benefit to the utility by burning a lower cost fuel, coupled with production of a high value byproduct. The sale of the byproduct, ammonium sulfate, offsets most of the scrubber capital and operating costs and, in some cases, can generate revenue for the utility. This, in combination with the increasing need to replenish depleted sulfur from soil, makes production of ammonium sulfate an ideal product for sale in the agricultural market. In this paper, the 300 MW commercial ammonium sulfate process installed in North Dakota is described. The results of initial operation and testing are discussed. Current photos that illustrate the unique equipment and materials selection are presented. The ammonia scrubbing process economics for application using various sulfur fuels are compared. An economic comparison, in $/mmBTU, which incorporates reduced high sulfur fuel cost and the life cycle economics of the air pollution control system is also presented.

  8. Ammonia scrubbing makes high sulfur fuels economical

    SciTech Connect

    Brown, G.N.

    1998-07-01

    The first commercial in situ forced oxidation ammonia scrubber system developed by marsulex Environmental Technologies (MET), formerly GE Environmental Systems (GEESI), was completed at the Dakota Gasification Company's Great Plains Synfuels Plant near Beulah, North Dakota, USA. The patented MET ammonia scrubbing system simultaneously removes acid gases while producing a high value byproduct, ammonium sulfate. The MET process was developed to eliminate performance issues associated with first generation ammonia scrubbing systems by unique application of standard, proven FGD equipment. The MET ammonia scrubbing process is particularly attractive for application on units which can reduce power generating costs by firing high sulfur content fuels. In contrast to the ever increasing cost of lower sulfur fuels, the increasing levels of sulfur in the fuel can represent a greater economic benefit to the utility by burning a lower cost fuel, coupled with production of a high value byproduct. The sale of the byproduct, ammonium sulfate, offsets most of the scrubber capital and operating costs and, in some cases, can generate revenue for the utility. This, in combination with the increasing need to replenish depleted sulfur from soil, makes production of ammonium sulfate an ideal product for sale in the agricultural market. In this paper, the 300 MW commercial ammonium sulfate process installed in North Dakota is described. The results of initial operation and testing are discussed. Current photos that illustrate the unique equipment and materials selection are presented. The ammonia scrubbing process economics for application using various sulfur fuels are compared. An economic comparison, in $/mmBTU, which incorporates reduced high sulfur fuel cost and the life cycle economics of the air pollution control system is also presented.

  9. Boiler heat transfer modeling using CEMS data with application to fouling analysis

    SciTech Connect

    Zibas, S.J.; Idem, S.A.

    1996-12-31

    A mathematical boiler heat transfer simulation for coal-fired plants is described. Required model input includes boiler geometry, fuel composition, and limited CEMS data that are typically available. Radiation heat transfer in the furnace is calculated using curve-fits to the Hottel charts. The model employs empirical heat transfer coefficient correlations to evaluate convection heat transfer to various boiler component surfaces. Fouling/slagging can be accounted for by including fouling resistance in the calculation of the overall heat transfer coefficient of each component. Model performance predictions are compared to cases available in the literature. Results from parametric studies are presented.

  10. Ambient air total gaseous mercury concentrations in the vicinity of coal-fired power plants in Alberta, Canada.

    PubMed

    Mazur, Maxwell; Mintz, Rachel; Lapalme, Monique; Wiens, Brian

    2009-12-20

    The Lake Wabamun area, in Alberta, is unique within Canada as there are four coal-fired power plants within a 500 km(2) area. Continuous monitoring of ambient total gaseous mercury (TGM) concentrations in the Lake Wabamun area was undertaken at two sites, Genesee and Meadows. The data were analyzed in order to characterise the effect of the coal-fired power plants on the regional TGM. Mean concentrations of 1.57 ng/m(3) for Genesee and 1.50 ng/m(3) for Meadows were comparable to other Canadian sites. Maximum concentrations of 9.50 ng/m(3) and 4.43 ng/m(3) were comparable to maxima recorded at Canadian sites influenced by anthropogenic sources. The Genesee site was directly affected by the coal-fired power plants with the occurrence of northwest winds, and this was evident by episodes of elevated TGM, NO(x) and SO(2) concentrations. NO(x)/TGM and SO(2)/TGM ratios of 21.71 and 19.98 microg/ng, respectively, were characteristic of the episodic events from the northwest wind direction. AERMOD modeling predicted that coal-fired power plant TGM emissions under normal operating conditions can influence hourly ground-level concentrations by 0.46-1.19 ng/m(3)(.) The effect of changes in coal-fired power plant electricity production on the ambient TGM concentrations was also investigated, and was useful in describing some of the episodes. PMID:19875156

  11. Theory and application of magnetic and self-potential methods in the detection of the Heshituoluogai coal fire, China

    NASA Astrophysics Data System (ADS)

    Shao, Zhenlu; Wang, Deming; Wang, Yanming; Zhong, Xiaoxing

    2014-05-01

    Coal fires are a major problem throughout the world. They threaten the environment and the health of people living nearby and result in significant economic losses. Efficient and economical control of these fires requires that the extent of the subsurface coal fire be delineated. In this paper, we first present laboratory experiments, revealing that new preferential alignment of magnetic moments, newly formed magnetite and thermoremanent magnetization are the root causes of magnetic anomalies in coal fire area. The redox potential and Thomson potential, which are the basis of the self-potential anomalies, are proposed additionally for application. Then, the geological setting and an overview of the Fifth Fire Area (FFA) of the Heshituoluogai coal fire in Xinjiang are introduced in detail. Finally, the magnetic and self-potential methods are combined to delineate the extent of the fire. Several data processing methods such as diurnal fluctuation rectification, reduction to pole and upward continuation are used to process the data to make the interpretation of results more straight forward. The locations of subsurface fire regions delineated by the magnetic and self-potential methods are consistent with the results of ground surveys, indicating that these two methods can be used effectively as a tool for the detection of coal fires.

  12. LOCAL IMPACTS OF MERCURY EMISSIONS FROM THE MONTICELLO COAL FIRED POWER PLANT.

    SciTech Connect

    SULLIVAN, T.M.; ADAMS, J.; MILIAN, L.; SUBRAMANIAN, S.; FEAGIN, L.; WILLIAMS, J.; BOYD, A.

    2006-10-31

    The Clean Air Interstate Rule (CAIR) and the Clean Air Mercury Rule (CAMR) as currently proposed by the U.S. Environmental Protection Agency (EPA) when fully implemented will lead to reduction in mercury emissions from coal-fired power plants by 70 percent to fifteen tons per year by 2018. The EPA estimates that mercury deposition would be reduced 8 percent on average in the Eastern United States. The CAMR permits cap-and-trade approach that requires the nationwide emissions to meet the prescribed level, but do not require controls on each individual power plant. This has led to concerns that there may be hot-spots of mercury contamination near power plants. Partially because of this concern, many states including Pennsylvania have implemented, or are considering, state regulations that are stricter on mercury emissions than those in the CAMR. This study examined the possibility that coal-fired power plants act as local sources leading to mercury ''hot spots'', using two types of evidence. First, the world-wide literature was searched for reports of deposition around mercury sources, including coal-fired power plants. Second, soil samples from around two mid-sized U.S. coal-fired power plants were collected and analyzed for evidence of ''hot spots'' and for correlation with model predictions of deposition. The following summarizes our findings from published reports on the impacts of local deposition. In terms of excesses over background the following increments have been observed within a few km of the plant: (A) local soil concentration Hg increments of 30%-60%, (B) sediment increments of 18-30%, (C) wet deposition increments of 11-12%, and (D) fish Hg increments of about 5-6%, based on an empirical finding that fish concentrations are proportional to the square root of deposition. Important uncertainties include possible reductions of RGM to Hg(0) in power plant plumes and the role of water chemistry in the relationship between Hg deposition and fish content

  13. The net climate impact of coal-fired power plant emissions

    NASA Astrophysics Data System (ADS)

    Shindell, D. T.; Faluvegi, G.

    2009-10-01

    Coal-fired power plants influence climate via both the emissions of long-lived carbon dioxide (CO2) and short-lived ozone and aerosol precursors. For steadily increasing emissions without substantial pollution controls, we find that the net global mean climate forcing ranges from near zero to a substantial negative value, depending on the magnitude of aerosol indirect effects, due to aerosol masking of the effects of CO2. Imposition of pollution controls on sulfur dioxide and nitrogen oxides leads to a rapid realization of the full positive forcing from CO2, however. The long-term forcing from stable (constant) emissions is positive regardless of pollution controls, with larger values in the case of pollutant controls. The results imply that historical emissions from coal-fired power plants until ~1970, including roughly 1/3 of total anthropogenic carbon dioxide emissions, likely contributed little net global mean climate forcing during that period. Those emissions likely led to weak cooling at Northern Hemisphere mid-latitudes and warming in the Southern Hemisphere, however. Subsequent imposition of pollution controls and the switch to low-sulfur coal in some areas kept global SO2 emissions roughly level from 1970 to 2000. Hence during that period, RF due to emissions during those decades and CO2 emitted previously was strongly positive and likely contributed to rapid global and regional warming. Most recently, construction of coal-fired power plants in China and India has been increasing rapidly with minimal application of pollution controls. Continuation of high-growth rates for another 30 years would lead to near zero to negative global mean climate forcing in the absence of expanded pollution controls, but severely degraded air quality. However, following the Western pattern of high coal usage followed by imposition of pollution controls could lead to accelerated global warming in the future.

  14. Underground Coal-Fires in Xinjiang, China: Assessment of Fire Dynamics from Surface Measurements and Modeling

    NASA Astrophysics Data System (ADS)

    Wuttke, Manfred W.; Zeng, Qiang; Tanner, David C.; Halisch, Matthias; Cai, Zhong-yong; Wang, Chunli

    2013-04-01

    Spontaneous uncontrolled coal seam fires are a well known phenomenon that causes severe environmental problems and severe impact on natural coal reserves. Coal fires are a worldwide phenomenon, but in particular in Xinjiang, that covers 17.3 % of Chinas area and hosts approx 42 % of its coal resources. The Xinjiang Coalfield Fire Fighting Bureau (XJCFB) has developed technologies and methods to deal with any known fire. Many fires have been extinguished already, but the problem is still there if not even growing. This problem is not only a problem for China due to the loss of valuable energy resources, but it is also a worldwide threat because of the generation of substantial amounts of greenhouse gases. In this contribution we describe the latest results from a new conjoint project between China and Germany where on the basis of field investigations and laboratory measurements realistic dynamical models of fire-zones are constructed to increase the understanding of particular coal-fires, to interpret the surface signatures of the coal-fire in terms of location and propagation and to estimate the output of hazardous exhaust products to evaluate the economic benefit of fire extinction. For two exemplary fire-locations, coarse digital terrain models have been produced. These models serve as basis for a detailed surface exploration by terrestrial laser scanning which shall deliver a detailed fracture inventory. Samples of rock and coal have been taken in the field and are characterized in LIAG's petrophysical laboratory in terms of transport properties. All these data serve as input for our detailed numerical fire models. Repeated measurements of the surface changes together with thermal images reveal the dynamics of fire propagation. The numerical models are calibrated by such data and can later be used to quantify the emissions from such a fire zone.

  15. ASSESSING THE MERCURY HEALTH RISKS ASSOCIATED WITH COAL-FIRED POWER PLANTS: ISSUES IN ATMOSPHERIC PROCESSES.

    SciTech Connect

    LIPFERT, F.; SULLIVAN, T.; RENNINGER, S.

    2004-03-28

    The rationale for regulating air emissions of mercury from U.S. coal-fired power plants largely depends on mathematical dispersion modeling, including the atmospheric chemistry processes that affect the partitioning of Hg emissions into elemental (Hg{sub 0}) and the reactive (RGM) forms that may deposit more rapidly near sources. This paper considers and evaluates the empirical support for this paradigm. We consider the extant experimental data at three spatial scales: local (< 30 km), regional (< {approx}300 km), and national (multi-state data). An additional issue involves the finding of excess Hg levels in urban areas.

  16. Feasibility study for Mindanao coal-fired power plant. Final report. Export trade information

    SciTech Connect

    1995-04-01

    The report covers the results of a feasibility study conducted for the installation of a 2 x 100 MW coal-fired power plant at the Naga site on Sibuguey Bay. An overview of the powersector in the Philippines and a review of the environmental standards for the plan design are included in the report. The study is divided into the following sections: (1) Introduction; (2) Overview of Electric Power Sector; (3) Environmental Standards Review; (4) Project Description; (5) Plant Design; (6) Project Schedule; (7) Project Cost Estimates; (8) Operations and Maintenance Plan; (9) Economic Analysis. Appendices A-H follows.

  17. Dose assessment for various coals in the coal-fired power plant

    SciTech Connect

    Antic, D.; Sokcic-Kostic, M. )

    1993-01-01

    The radiation exposure of the public in the vicinity of a coal-fired power plant has been studied. The experimental data on uranium, thorium, and potassium content in selected coals from Serbia and Bosnia have been used to calculate the release rates of natural radionuclides from the power plant. A generalized model for analysis of radiological impact of an energy source that includes the two-dimensional version of the cloud model simulates the transport of radionuclides released to the atmosphere. The inhalation dose rates are assessed for various meteorological conditions.

  18. Fuel supply system and method for coal-fired prime mover

    DOEpatents

    Smith, William C.; Paulson, Leland E.

    1995-01-01

    A coal-fired gas turbine engine is provided with an on-site coal preparation and engine feeding arrangement. With this arrangement, relatively large dry particles of coal from an on-site coal supply are micro-pulverized and the resulting dry, micron-sized, coal particulates are conveyed by steam or air into the combustion chamber of the engine. Thermal energy introduced into the coal particulates during the micro-pulverizing step is substantially recovered since the so-heated coal particulates are fed directly from the micro-pulverizer into the combustion chamber.

  19. Effect of deposits on corrosion of materials exposed in the Coal-Fired Flow Facility

    SciTech Connect

    Natesan, K.

    1993-05-01

    Candidate heat exchanger materials tested in the Low Mass Flow train at the Coal-Fired Flow Facility (CFFF) at Tullahoma, TN. were analyzed to evaluate their corrosion performance. Tube specimens obtained at each foot of the 14-ft-long Unbend tubes were analyzed for corrosion-scale morphologies, scale thicknesses, and internal penetration depths. Results developed on 1500- and 2000- h exposed specimens were correlated with exposure temperature. In addition, deposit materials collected at several locations in the CFFF were analyzed in detail to characterize the chemical and physical properties of the deposits and their influence on corrosion performance of tube materials.

  20. EVALUATION OF CARBON DIOXIDE CAPTURE FROM EXISTING COAL FIRED PLANTS BY HYBRID SORPTION USING SOLID SORBENTS

    SciTech Connect

    Benson, Steven; Browers, Bruce; Srinivasachar, Srivats; Laudal, Daniel

    2014-12-31

    Under contract DE-FE0007603, the University of North Dakota conducted the project Evaluation of Carbon Dioxide Capture from Existing Coal Fired Plants by Hybrid Sorption Using Solid Sorbents. As an important element of this effort, a Technical and Economic Feasibility Study was conducted by Barr Engineering Co. (Barr) in association with the University of North Dakota. The assessment developed a process flow diagram, major equipment list, heat balances for the SCPC power plant, capital cost estimate, operating cost estimate, levelized cost of electricity, cost of CO2 capture ($/ton) and three sensitivity cases for the CACHYS™ process.

  1. Evaluation of electricity generation from underground coal fires and waste banks

    SciTech Connect

    Chiasson, A.D.; Yavuzturk, C.; Walrath, D.E.

    2007-06-15

    A temperature response factors model of vertical thermal energy extraction boreholes is presented to evaluate electricity generation from underground coal fires and waste banks. Sensitivity and life-cycle cost analyses are conducted to assess the impact of system parameters on the production of 1 MW of electrical power using a theoretical binary-cycle power plant. Sensitivity analyses indicate that the average underground temperature has the greatest impact on the exiting fluid temperatures from the ground followed by fluid flow rate and ground thermal conductivity. System simulations show that a binary-cycle power plant may be economically feasible at ground temperatures as low as 190 {sup o}C.

  2. Effects of a clean coal-fired power generating station on four common Wisconsin lichen species

    SciTech Connect

    Will-Wolf, S.

    1980-01-01

    Algal plasmolysis percentages and other morphological characteristics of Parmelia bolliana Muell. Arg., P. caperata (L.) Ach., P. rudecta Ach., and Physcia millegrana Degel. were compared for specimens growing near to and far from a rural coal-fired generating station in south central Wisconsin. SO/sup 2/ levels were 389 ..mu..g/m/sup 3/, maximum 1 hr level, and 5-9 ..mu..g/m/sup 3/, annual averages. Parmelia bolliana and P. caperata showed evidence of morphological alterations near the station; P. rudecta and Physcia millegrana did not.

  3. CO sub 2 emissions from coal-fired and solar electric power plants

    SciTech Connect

    Keith, F.; Norton, P.; Brown, D.

    1990-05-01

    This report presents estimates of the lifetime carbon dioxide emissions from coal-fired, photovoltaic, and solar thermal electric power plants in the United States. These CO{sub 2} estimates are based on a net energy analysis derived from both operational systems and detailed design studies. It appears that energy conservation measures and shifting from fossil to renewable energy sources have significant long-term potential to reduce carbon dioxide production caused by energy generation and thus mitigate global warming. The implications of these results for a national energy policy are discussed. 40 refs., 8 figs., 23 tabs.

  4. Classification and quantification for boiler dust

    NASA Astrophysics Data System (ADS)

    Zeng, Zhoumo; Liang, Yi; Yang, Qing; Jin, Shijiu

    2002-09-01

    A non-intrusive optical technique for the study of moving particles and their statistics, laser phase Doppler anemometry (PDA), is used in on-line inspecting and quantifying boiler dusty. PDA collects and processes Doppler signals from moving scattering particles and provides a deterministic measure of particle velocity and statistical information about particles" size and size distribution. Furthermore, PDA is superior to the traditional intensity based optical particle analyzer, as Doppler frequency or phase shift is less susceptible to electronic noise than intensity. These features are important for reliable results, especially at in-situ application. The present system operated successfully in inspecting soot letting of coal-fired boiler, which leads to an active structure that can be applied in the conditions of limited optical access. The measuring results of soot parameters, as well as the statistics of soot are presented in this paper.

  5. Mutagenicity in emissions from coal- and oil-fired boilers.

    PubMed Central

    Alfheim, I; Bergström, J G; Jenssen, D; Møller, M

    1983-01-01

    The mutagenicity of emission samples from three oil-fired and four coal-fired boilers have been compared by using the Salmonella/microsome assay. Very little or no mutagenic activity was observed in samples from five of these boilers. The sample from one oil-fired boiler showed mutagenic activity of about 500 revertants/MJ, and the sample from a coal-fired fluidized bed combustor had an activity of 58,000 revertants/MJ measured with strain TA 98 in the absence of metabolic activation. All samples contained substances that were cytotoxic to the test bacteria, thus making it difficult to obtain linear dose-response curves. Mutagenic activity at low levels may remain undetected due to this toxicity of the samples. Samples with mutagenic activity below the detection limit in the Salmonella test have also been tested for forward mutations at the HGPRT locus in V79 hamster cells. Weak mutagenic effects were detected in two of the samples, whereas the sample from one oil-fired boiler remained negative. In this test, as well as in the Salmonella test, a strong cytotoxic effect could be observed with all samples. PMID:6825617

  6. Innovative technologies for full utilization of ash generated at coal-fired thermal power stations for producing alumina and construction materials

    NASA Astrophysics Data System (ADS)

    Delitsyn, L. M.; Vlasov, A. S.; Borodina, T. I.; Ezhova, N. N.; Sudareva, S. V.

    2013-04-01

    The possibility of full 100% usage of ash from coal-fired thermal power stations for producing raw materials for the cement and alumina industries is considered, and it is shown that comprehensive processing of ash from coal-fired thermal power stations is required for this purpose.

  7. Method for extraction of quantitative information using remote sensing data of underground coal fire areas and its application

    NASA Astrophysics Data System (ADS)

    Dang, Fu-xing; Li, Zhi-zhong; Xiong, Sheng-qing; Fang, Hong-bin; Yang, Ri-hong

    2008-11-01

    Underground coal-bed spontaneous combustion is a dynamic process with complex physical, chemical and environmental interaction. The anomalous information on remote sensing spatial, spectral and thermal indexes is very meaningful for detecting underground coal fires and assessing its effects on environment. This paper, based on a series of advanced technical datum in Wu Da coalfield areas located in Inner-Mongolia, such as ground spectral testing, thermal infrared multispectral indexes, and high-spatial resolution images, analyzes the correlation between the underground coal-bed burning conditions and the remote sensing information. Besides, it provides a further discussion on the application potential for quantitative feature extraction of underground coal fire.

  8. Technical progress report for the Magnetohydrodynamics Coal-Fired Flow Facility. January 1, 1993--March 31, 1993

    SciTech Connect

    Not Available

    1993-07-01

    Progress is reported in developing technology for steam bottoming cycle of the coal-fired MHD Steam Combined Cycle Power Plant. During this period, no testing was scheduled in the DOE Coal-Fired Flow Facility. The report covers facilities modification and maintenance in preparation for a 225 hour POC test that is scheduled for early next quarter. The modifications to the dry ESP to replace the electrodes with smaller diameter wires is discussed. Continued work on the rotary vacuum filter, which is designed to separate the more soluble potassium carbonate from the potassium sulfate and fly ash, is reported. Environmental activities for the quarter are summarized.

  9. Best practices in environmental monitoring for coal-fired power plants: lessons for developing Asian APEC economies

    SciTech Connect

    Holt, N.; Findsen, J.

    2008-11-15

    The report assesses environmental monitoring and reporting by individual coal-fired power plants, makes recommendations regarding how monitoring should be applied, and evaluates the interrelationship of monitoring and regulation in promoting CCTs. Effective monitoring is needed to ensure that power plants are performing as expected, and to confirm that they are complying with applicable environmental regulations. Older coal-fired power plants in APEC economies often have limited monitoring capabilities, making their environmental performance difficult to measure. 585 refs., 5 figs., 85 tabs.

  10. Satellite measurements oversee China’s sulfur dioxide emission reductions from coal-fired power plants

    NASA Astrophysics Data System (ADS)

    Wang, Siwen; Zhang, Qiang; Martin, Randall V.; Philip, Sajeev; Liu, Fei; Li, Meng; Jiang, Xujia; He, Kebin

    2015-11-01

    To evaluate the real reductions in sulfur dioxide (SO2) emissions from coal-fired power plants in China, Ozone Monitoring Instrument (OMI) remote sensing SO2 columns were used to inversely model the SO2 emission burdens surrounding 26 isolated power plants before and after the effective operation of their flue gas desulfurization (FGD) facilities. An improved two-dimensional Gaussian fitting method was developed to estimate SO2 burdens under complex background conditions, by using the accurate local background columns and the customized fitting domains for each target source. The OMI-derived SO2 burdens before effective FGD operation were correlated well with the bottom-up emission estimates (R = 0.92), showing the reliability of the OMI-derived SO2 burdens as a linear indicator of the associated source strength. OMI observations indicated that the average lag time period between installation and effective operation of FGD facilities at these 26 power plants was around 2 years, and no FGD facilities have actually operated before the year 2008. The OMI estimated average SO2 removal equivalence (56.0%) was substantially lower than the official report (74.6%) for these 26 power plants. Therefore, it has been concluded that the real reductions of SO2 emissions in China associated with the FGD facilities at coal-fired power plants were considerably diminished in the context of the current weak supervision measures.

  11. Selenium Partitioning and Removal Across a Wet FGD Scrubber at a Coal-Fired Power Plant.

    PubMed

    Senior, Constance L; Tyree, Corey A; Meeks, Noah D; Acharya, Chethan; McCain, Joseph D; Cushing, Kenneth M

    2015-12-15

    Selenium has unique fate and transport through a coal-fired power plant because of high vapor pressures of oxide (SeO2) in flue gas. This study was done at full-scale on a 900 MW coal-fired power plant with electrostatic precipitator (ESP) and wet flue gas desulfurization (FGD) scrubber. The first objective was to quantify the partitioning of selenium between gas and condensed phases at the scrubber inlet and outlet. The second objective was to determine the effect of scrubber operation conditions (pH, mass transfer, SO2 removal) on Se removal in both particulate and vapor phases. During part of the testing, hydrated lime (calcium hydroxide) was injected upstream of the scrubber. Gas-phase selenium and particulate-bound selenium were measured as a function of particle size at the inlet and outlet of the scrubber. The total (both phases) removal of Se across the scrubber averaged 61%, and was enhanced when hydrated lime sorbent was injected. There was evidence of gas-to-particle conversion of selenium across the scrubber, based on the dependence of selenium concentration on particle diameter downstream of the scrubber and on thermodynamic calculations. PMID:26554426

  12. CO2 post-combustion capture in coal-fired power plants integrated with solar systems

    NASA Astrophysics Data System (ADS)

    Carapellucci, R.; Giordano, L.; Vaccarelli, M.

    2015-11-01

    The majority of the World's primary energy consumption is still based on fossil fuels, representing the largest source of global CO2 emissions. According to the Intergovernmental Panel on Climate Change (IPCC), such emissions must be significantly reduced in order to avoid the dramatic consequences of global warming. A potential way to achieve this ambitious goal is represented by the implementation of CCS (Carbon Capture and Storage) technologies. However, the significant amount of energy required by the CCS systems still represents one the major barriers for their deployment. Focusing on post-combustion capture based on amine absorption, several interesting options have been investigated to compensate the energy losses due to solvent regeneration, also using renewable energy sources. One of the most promising is based on the use of concentrating solar power (CSP), providing a part of the energy requirement of the capture island. In this study the integration of a CSP system into a coal-fired power plant with CO2 postcombustion capture is investigated. Basically, a CSP system is used to support the heat requirement for amine regeneration, by producing saturated steam at low temperature. This allows to reduce or even eliminate the conventional steam extraction from the main power plant, affecting positively net power production and efficiency. The energy analysis of the whole system is carried out using the GateCycle software to simulate the coal-fired power plant and ChemCad platform for the CO2 capture process based on amine absorption.

  13. Industry perspectives on increasing the efficiency of coal-fired power generation

    SciTech Connect

    Torrens, I.M.; Stenzel, W.C.

    1997-12-31

    Independent power producers will build a substantial fraction of expected new coal-fired power generation in developing countries over the coming decades. To reduce perceived risk and obtain financing for their projects, they are currently building and plan to continue to build subcritical coal-fired plants with generating efficiency below 40%. Up-to-date engineering assessment leads to the conclusion that supercritical generating technology, capable of efficiencies of up to 45%, can produce electricity at a lower total cost than conventional plants. If such plants were built in Asia over the coming decades, the savings in carbon dioxide emissions over their lifetime would be measured in billions of tons. IPPs perceive supercritical technology as riskier and higher cost than conventional technology. The truth needs to be confirmed by discussions with additional experienced power engineering companies. Better communication among the interested parties could help to overcome the IPP perception issue. Governments working together with industry might be able to identify creative financing arrangements which can encourage the use of more efficient pulverized clean coal technologies, while awaiting the commercialization of advanced clean coal technologies like gasification combined cycle and pressurized fluidized bed combustion.

  14. Study of energy efficient supercritical coal-fired power plant dynamic responses and control strategies

    NASA Astrophysics Data System (ADS)

    Mohamed, Omar R. Ibrahim

    The world is facing the challenge of global warming and environment protection. On the other hand, the demand of electricity is growing fast due to economic growth and increase in population. Since the growth in demand is also a heavy factor in energy equations, then the renewable energy alone is not able to generate enough electricity to fill the gap within a short time of period. Therefore, fossil fuel such as coal fired power plants cannot be ruled out immediately due to their generation capacity and flexibility in load following. However, any new coal fired stations should be cleaner compared with traditional power plants. Supercritical power plants are one of the most suitable choices for environmental enhancement and higher efficiency. However, there has been an issue of whether or not to adopt this technology in the UK because it is not clear whether the performance for SC plants can satisfy the British Grid Code requirement. This thesis reports a study of dynamic responses of SC power plants through mathematical modelling, and simulation for Grid Code compliance. It also presents a new control strategy based on an alternative configuration of generalized predictive control for power plant control..

  15. Coal-fired high performance power generating system. Quarterly progress report, April 1--June 30, 1993

    SciTech Connect

    Not Available

    1993-11-01

    This report covers work carried out under Task 2, Concept Definition and Analysis, Task 3, Preliminary R&D and Task 4, Commercial Generating Plant Design, under Contract AC22-92PC91155, ``Engineering Development of a Coal Fired High Performance Power Generation System`` between DOE Pittsburgh Energy Technology Center and United Technologies Research Center. The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of: >47% thermal efficiency; NO{sub x}, SO{sub x} and Particulates {le}25% NSPS; cost {ge}65% of heat input; all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW{sub e} combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. A survey of currently available high temperature alloys has been completed and some of their high temperature properties are shown for comparison. Several of the most promising candidates will be selected for testing to determine corrosion resistance and high temperature strength. The corrosion resistance testing of candidate refractory coatings is continuing and some of the recent results are presented. This effort will provide important design information that will ultimately establish the operating ranges of the HITAF.

  16. System studies of coal fired-closed cycle MHD for central station power plants

    NASA Technical Reports Server (NTRS)

    Zauderer, B.

    1976-01-01

    This paper presents a discussion of the closed cycle MHD results obtained in a recent study of various advanced energy conversion (ECAS) power systems. The study was part of the first phase of this ECAS study. Since this was the first opportunity to evaluate the coal fired closed cycle MHD system, a number of iterations were required to partially optimize the system. The present paper deals with the latter part of the study in which the direct coal fired, MHD topping-steam bottoming cycle was established as the current choice for central station power generation. The emphasis of the paper is on the background assumptions and the conclusions that can be drawn from the closed cycle MHD analysis. The author concludes that closed cycle MHD has efficiencies comparable to that of open cycle MHD and that both systems are considerably more efficient than the other system studies in Phase 1 of the GE ECAS. Its cost will possibly be slightly higher than that of the open cycle MHD system. Also, with reasonable fuel escalation assumptions, both systems can produce lower cost electricity than conventional steam power plants. Suggestions for further work in closed cycle MHD components and systems is made.

  17. Coal-fired high performance power generating system. Quarterly progress report, January 1--March 31, 1992

    SciTech Connect

    Not Available

    1992-12-31

    This report covers work carried out under Task 2, Concept Definition and Analysis, and Task 3, Preliminary R and D, under contract DE-AC22-92PC91155, ``Engineering Development of a Coal Fired High Performance Power Generation System`` between DOE Pittsburgh Energy Technology Center and United Technologies Research Center. The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of: > 47% thermal efficiency; NO{sub x}, SO{sub x} and Particulates {le} 25% NSPS; cost {ge} 65% of heat input; and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW{sub e} combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (FHTAF) which integrates several combustor and air heater designs with appropriate ash management procedures. The cycle optimization effort has brought about several revisions to the system configuration resulting from: (1) the use of Illinois No. 6 coal instead of Utah Blind Canyon; (2) the use of coal rather than methane as a reburn fuel; (3) reducing radiant section outlet temperatures to 1700F (down from 1800F); and (4) the need to use higher performance (higher cost) steam cycles to offset losses introduced as more realistic operating and construction constraints are identified.

  18. Radiation impact from lignite burning due to 226Ra in Greek coal-fired power plants.

    PubMed

    Papastefanou, C

    1996-02-01

    Lignite contains naturally occurring radionuclides arising from the uranium and thorium series as well as from 40K. Lignite burning is, therefore, one of the sources of technologically enhanced exposure to humans from natural radionuclides. Emissions from thermal power stations in gaseous and particulate form contain radioisotopes, such as 226Ra, that are discharged into the environment causing radiation exposures to the population. About 11,672 MBq y-1 of 226Ra are discharged into the environment from four coal-fired power plants totalling 3.62 GW electrical energy in the Ptolemais Valley, Northern Greece, in which the combustion of 1.1 x 10(10) kg of lignite is required to produce an electrical energy of 1 GW y. The collective committed equivalent dose to lung tissue per unit power generated resulting from atmospheric releases of 226Ra was estimated to be 1.1 x 10(-2) person Sv (GW y)-1; i.e. more than 15 times higher than the average value for a modern type coal-fired power plant according to the UNSCEAR 1988 data. PMID:8567285

  19. Magnetohydrodynamics coal-fired flow facility: Quarterly progress report, July--September 1988

    SciTech Connect

    Not Available

    1989-04-01

    In this Quarterly Technical progress report, UTSI reports on progress in proof-of-concept (POC) testing and development of the components for a magnetohydrodynamic (MHD) steam bottoming plant. The primary activities discussed are results of a 252 hour, coal-fired test in the Department of Energy Coal Fired Flow Facility (CFFF). The performance of the upstream components, which simulate the MHD topping cycle for the generation of test gases with the correct time-temperature history, was significantly more reliable than in previous tests. In the bottoming cycle tests continued on candidate superheater test module (SHTM) tube materials in three different temperature zones. The test achieved all objectives in this area. Difficulties continued in keeping the accumulation of deposits sufficiently blown-off on the high temperature tubes of the first test section and the following cooling section. Particulate loading samples were taken to evaluate the effectiveness of the baghouse and electrostatic precipitator (ESP). Results of varying the flow rate through the ESP to determine the minimum specific collection area (SCA) to meet the New Source Performance Standard (NSPS) particulate emission standards are reported. Reports of on-going studies and analyses are summarized. Results of utilization of advanced diagnostics by both UTSI and MSU are included. Data and analyses from stack gas analysis, water quality, ambient air sampling and terrestrial ecology programs are summarized and future plans are outlined. 14 figs., 1 tab.

  20. Radioactivity of coals and ash and slag wastes at coal-fired thermal power plants

    NASA Astrophysics Data System (ADS)

    Krylov, D. A.; Sidorova, G. P.

    2013-04-01

    This paper presents an analysis of published data on the content of radioactive nuclides in coals originating from various coal deposits, and in ash and slag wastes produced at coal-fired thermal power plants, as well as in fly ash emitted from thermal power plants into the atmosphere. Problems related to the use of coals with an elevated content of natural radionuclides (NRNs) and methods of their solution implemented at the Urtuyskoe coalfield are dealt with. Data on the analysis of Transbaikal coals for the NRN content, as well as weighted mean content of uranium and thorium in coals from the Siberian Region, are given. In order to reduce irradiation of plant personnel and the population of the areas where coal producers and coal-fired thermal power plants are located, it is necessary to organize very careful control of the NRN content in both coals and products of their combustion that are released into the environment. To solve the problem related to the control of radioactivity, the centralized approach and creation of a proper normative base are needed. Experience gained in developing the Urtuyskoe coalfield shows that it is possible to create an efficient system of coal quality control with respect to the radiation hygiene factor and provide protection of the environment and health of the population.