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Sample records for highly conductive slags

  1. Calibration-free electrical conductivity measurements for highly conductive slags

    SciTech Connect

    MACDONALD,CHRISTOPHER J.; GAO,HUANG; PAL,UDAY B.; VAN DEN AVYLE,JAMES A.; MELGAARD,DAVID K.

    2000-05-01

    This research involves the measurement of the electrical conductivity (K) for the ESR (electroslag remelting) slag (60 wt.% CaF{sub 2} - 20 wt.% CaO - 20 wt.% Al{sub 2}O{sub 3}) used in the decontamination of radioactive stainless steel. The electrical conductivity is measured with an improved high-accuracy-height-differential technique that requires no calibration. This method consists of making continuous AC impedance measurements over several successive depth increments of the coaxial cylindrical electrodes in the ESR slag. The electrical conductivity is then calculated from the slope of the plot of inverse impedance versus the depth of the electrodes in the slag. The improvements on the existing technique include an increased electrochemical cell geometry and the capability of measuring high precision depth increments and the associated impedances. These improvements allow this technique to be used for measuring the electrical conductivity of highly conductive slags such as the ESR slag. The volatilization rate and the volatile species of the ESR slag measured through thermogravimetric (TG) and mass spectroscopy analysis, respectively, reveal that the ESR slag composition essentially remains the same throughout the electrical conductivity experiments.

  2. PENETRATION OF COAL SLAGS INTO HIGH-CHROMIA REFRACTORIES

    SciTech Connect

    Longanbach, Sara C.; Matyas, Josef; Sundaram, S. K.

    2009-10-05

    Slagging coal gasifiers are used for the production of electricity and synthetic gases, as well as chemicals. High temperatures in the reaction chamber, typically between 1250ºC and 1600ºC, high pressure, generally greater than 400 psi, and corrosive slag place severe demands on the refractory materials. Slag produced during the combustion of coal flows over the refractory surface and penetrates the porous material. Slag penetration is typically followed by spalling of a brick that significantly decreases the service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of slags into high-chromia refractories as a function of time and temperature for various refractory-slag combinations.

  3. Initial stages of coal slag interaction with high chromia sesquioxide refractories

    SciTech Connect

    Rawers, James C.; Iverson, Larissa; Collins, Wesley K.

    2002-02-01

    Slagging coal gasifiers operate at temperatures as high as 1650◦C in a reducing environment, requiring combustion chambers to be lined with refractories. The liner materials of choice are semi-porous high chromia refractories. Recently, a new series of high-chromia aluminia sesquioxide refractories have been developed. Both long term and short term tests are being conducted to evaluate the performance of these materials. In this study, the initial stage of slag-refractory interactions was analyzed. Samples of gasifier slag were compacted and placed upon the surface of these new chromia refractories and the temperature was raised consistent with start-up operating conditions of commercial gasifiers. The slag was completely molten by the time the furnace achieved a temperature consistent with gasifier operation conditions: 1350◦C. Measurement of the slag contact angle, slag spread along the slag-refractory interface, and the loss of slag due to slag infusion into the refractory were monitored by camera. Analysis suggests a single phenomenon with an activation energy of approximately 54 kcal may be the controlling factor. Cross-section analysis of the sample and analysis of slag chemistry indicate that slag infusion preceded the slag-refractory interface front movement and that the iron component of the slag was becoming concentrated at the slag-refractory interface leading to the formation of a chromium-iron spinel phase. Results of these short term tests are critical in characterizing and understanding the results long term slag-refractory interactions.

  4. Initial stages of coal slag interaction with high chromia sesquioxide refractories

    SciTech Connect

    Rawers, J.C.; Iverson, L.; Collins, W.K.

    2002-02-01

    Slagging coal gasifiers operate at temperatures as high as 1650°C in a reducing environment, requiring combustion chambers to be lined with refractories. The liner materials of choice are semi-porous high chromia refractories. Recently, a new series of high-chromia aluminia sesquioxide refractories have been developed. Both long term and short term tests are being conducted to evaluate the performance of these materials. In this study, the initial stage of slag-refractory interactions was analyzed. Samples of gasifier slag were compacted and placed upon the surface of these new chromia refractories and the temperature was raised consistent with start-up operating conditions of commercial gasifiers. The slag was completely molten by the time the furnace achieved a temperature consistent with gasifier operation conditions: 1350°C. Measurement of the slag contact angle, slag spread along the slag-refractory interface, and the loss of slag due to slag infusion into the refractory were monitored by camera. Analysis suggests a single phenomenon with an activation energy of approximately 54 kcal may be the controlling factor. Cross-section analysis of the sample and analysis of slag chemistry indicate that slag infusion preceded the slag-refractory interface front movement and that the iron component of the slag was becoming concentrated at the slag-refractory interface leading to the formation of a chromium-iron spinel phase. Results of these short term tests are critical in characterizing and understanding the results long term slag-refractory interactions.

  5. Estimation Model for Electrical Conductivity of CaF2-CaO-Al2O3 Slags

    NASA Astrophysics Data System (ADS)

    Shi, Guan-yong; Zhang, Ting-an; Dou, Zhi-he; Niu, Li-ping

    2016-04-01

    Electrical conductivity is one of the most important properties of molten slags. It has an important influence on process parameter selection of the electroslag remelting process. In the present work, a new model for estimating electrical conductivity of high-temperature slags has been proposed via calculating the conductivity by electrical conductivity of pure substances and interaction parameters between the different components in the slag has been proposed. In this model, the Arrhenius law is used to describe the relationship between electrical conductivity and temperature of slags. This model has been successfully applied to the CaF2-Al2O3, CaF2-CaO, and CaO-Al2O3, as well as CaF2-CaO-Al2O3 systems, and the calculated results are in good agreement with the measured values.

  6. Slags

    NASA Astrophysics Data System (ADS)

    Somerville, Michael; Sun, Shouyi; Jahanshahi, Sharif

    2014-12-01

    New measurements on solubility of copper and redox equilibria in magnesia-saturated calcium ferrite-based slags are presented. These data were obtained from equilibrium experiments at 1573 K (1300 °C) and over a range of oxygen partial pressures of 10-11 to 10-5 atm, through equilibrating the slag with metallic copper in magnesia crucibles under a flowing Ar-CO-CO2 gas mixture. At low oxygen partial pressures, copper was found to dissolve into slag as a univalent species (CuO0.5) with a linear dependence on the oxygen partial pressure (in logarithm), with a slope of 0.23. At higher oxygen partial pressures (>10-7 atm), the data suggest a divalent copper species becomes significant (CuO) and causes the dependence on oxygen partial pressure to increase. The determination of the Fe3+/Fe2+ ratio in the slag was effected by the cuprous (Cu+) content, which acts to increase the apparent ferrous (Fe2+) content during acid digestion. A correction procedure was applied to the Fe3+/Fe2+ ratio based on the calculated Cu+ content of the slag. The procedure assumes that the activity coefficients of CuO0.5 and CuO (and γ CuO) in these slags are independent of oxygen partial pressure. The calculated activity coefficients of CuO0.5 and CuO were 3.43 and 0.29, respectively. The corrected Fe3+/Fe2+ ratio had a linear dependence of 0.17 on the oxygen partial pressure over the entire oxygen partial pressure range. This agrees with similar data from the literature.

  7. The hydraulic potential of high iron bearing steel slags

    NASA Astrophysics Data System (ADS)

    Ionescu, Denisa Virginia

    The incorporation of additives to the clinker or to the raw materials stream is a common practice in cement manufacture. However, steel slag, unlike its ironmaking parent the blast furnace slag, it is not a conventional admixture for cement. Currently most steel slags are slow cooled rendering stable crystalline compounds with minor hydraulic value. Nevertheless, if steel slags would be quenched and granulated, the resulting glassy product might display increased hydration and strength development potential. The use of steel slag in cement could contribute to important savings for both cement and steelmaking industries and provide a solution for the environmental problems linked to CO2 emissions and costs of transport and disposal. The purpose of this research is to explore the thermodynamics and kinetics of steel slag hydration in an effort to produce a cement additive, or a more promising material of near Portland cement composition. An important criteria used in the assessment of slags as potential cements is the presence of a glassy phase. At present, it is not very clear why glass enhances the hydration process. However, it is known that the free energy of formation for glasses is less than for crystals so that glasses are easier to hydrate compared to crystalline materials. In the particular case of steel slag, the glassy phase would have to contain high amounts of iron. Steel slags are known to display iron levels approximately 10 times higher than Portland cement and commonly used blast furnace slags. However, the effect of high Fe2O3 levels on the setting and strengthening of cement paste is not clearly understood due to the fact that most cement additives do not present this characteristic. The present work looks at the progress made in recycling steel slag as cement additive, the complexity of the hydration process in slags, the possibilities of improving the hydration potential of slags at laboratory and industrial level, and the problems that still

  8. Effect of High Cooling Rates on the Mineralogy and Hydraulic Properties of Stainless Steel Slags

    NASA Astrophysics Data System (ADS)

    Kriskova, Lubica; Pontikes, Yiannis; Pandelaers, Lieven; Cizer, Özlem; Jones, Peter Tom; Van Balen, Koen; Blanpain, Bart

    2013-10-01

    This article investigates the effect of chemical composition and cooling rate during solidification on the mineralogy and hydraulic properties of synthetic stainless steel slags. Three synthetic slags, covering the range of typical chemical composition in industrial practice, were subjected to high cooling rates, by melt spinning granulation or quenching in water, and to low cooling rates, by cooling inside the furnace. Both methods of rapid cooling led to volumetrically stable slags unlike the slow cooling which resulted in a powder-like material. Stabilized slags consisted predominantly of lamellar β-dicalcium silicate ( β-C2S) and Mg, Ca-silicates (merwinite and bredigite); the latter form the matrix at low basicity and are segregated along the C2S grain boundaries at high basicities. Slowly cooled slags consist of the γ-C2S polymorph instead of the β-C2S and of less Mg, Ca-silicates. Isothermal conduction calorimetry and thermogravimetric analysis indicate the occurrence of hydration reactions in the stabilized slags after mixing with water, while calcium silicate hydrates (C-S-H) of typical acicular morphology are identified by SEM. The present results demonstrate that the application of high cooling rates can result in a stable, environmental-friendly, hydraulic binder from stainless steel slags, rich in β-C2S, without the necessity of introducing any additions to arrest the β polymorph.

  9. Comprehensive model for a slag bath in electroslag remelting process with a current-conductive mould

    NASA Astrophysics Data System (ADS)

    Liu, Fu-bin; Zang, Xi-min; Jiang, Zhou-hua; Geng, Xin; Yao, Man

    2012-04-01

    A mathematical model was developed to describe the interaction of multiple physical fields in a slag bath during electroslag remelting (ESR) process with a current-conductive mould. The distributions of current density, magnetic induction intensity, electromagnetic force, Joule heating, fluid flow and temperature were simulated. The model was verified by temperature measurements during remelting 12CrMoVG steel with a slag of 50wt%-70wt% CaF2, 20wt%-30wt% CaO, 10wt%-20wt% Al2O3, and ≤10wt% SiO2 in a 600 mm diameter current-conductive mould. There is a good agreement between the calculated temperature results and the measured data in the slag bath. The calculated results show that the maximum values of current density, electromagnetic force and Joule heating are in the region between the corner electrodes and the conductivity element. The characteristics of current density distribution, magnetic induction intensity, electromagnetic force, Joule heating, velocity patterns and temperature profiles in the slag bath during ESR process with current-conductive mould were analyzed.

  10. Slag Penetration into Refractory Lining of Slagging Coal Gasifier

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Rodriguez, Carmen P.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-10-25

    The impurities in coal are converted into molten slag typically containing SiO2, FeO, CaO, and Al2O3 when coal feedstock is burned in slagging gasifiers. The slag flows down the gasifier sidewalls, dissolves, and penetrates and reacts with the refractory lining that protects the stainless steel shell of the gasifier from elevated temperatures (1300–1600°C). Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements because of low resistance to spalling. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that the spalling is affected by the depth of slag penetration that is in turn affected by the wettability and interconnected porosity of the refractory as well as the slag viscosity. Laboratory tests were conducted to measure the viscosity of slags (Wyoming Powder River Basin [PRB], Pocahontas #3, and Pittsburgh #8), their contact angle on refractories (chromia-alumina [Aurex 75SR] and high-chromia [Serv 95 and Aurex 95P]), and the apparent porosity of selected refractories. In addition, the depth of slag penetration as a function of time and temperature was determined for various refractory-slag combinations. The results of laboratory tests were used to develop a refractory material that has high resistance to penetration by molten slag and thus has a potential to have a substantially longer service life than the materials currently being used.

  11. Reaction between Steel-Making Slag and Carbonaceous Materials While Mixing with High Density Polyethylene

    NASA Astrophysics Data System (ADS)

    Hong, Lan; Sahajwalla, Veena

    2016-01-01

    Since the beginning of the extensive applications in numerous high temperature processes such as iron- and steel-making, coke-making etc. partly in the place of coke, the investigation into the reaction mechanism of waste plastics has become increasingly necessary. In this paper a fundamental study on the behavior of a typical component of waste plastics, high density polyethylene (HDPE), in a mixture with coke at a 1:1 ratio in mass base was conducted during the reaction with iron oxide in steel-making slag at 1823 K and was compared with coke and graphite. The reaction mechanism of carbonaceous materials was analyzed based on the contents of CO and CO2 in the off-gas monitored by an infrared (IR) gas analyzer. It is clear from the results that the reaction of HDPE and coke mixture with steel-making slag approached equilibrium of the Boudouard reaction more quickly and closely than coke or graphite.

  12. Diffusion zone between high-chromium cast iron and high-manganese steel during electric-slag facing

    SciTech Connect

    Ponomarenko, V.P.; Shvartser, A.Y.; Stroganova, G.V.

    1986-05-01

    The authors investigate extending the service lives of components by the method of electric-slag facing of working surfaces. Steel 45 was used in the annealed state. Electric-slag remelting was the method used to determine the bending strength. Metallographic examinations were conducted under an MIM-8m microscope, while x-ray analysis of the built-up and base metals were performed on a DRON-2 diffractometer. BAsic alloying elements, chromium and manganese were studied on a ''Cameca MS-46'' microanalyzer. During the electri-slag facing of a high-chromium cast iron containing 8% of Mn on high-manganese steel 11OG13L diffusion equalization of the manganese content occurs in the fusion zone. Diffusion displacement of carbon, chromium, and manganese from high-chromium cast iron into the high-manganese steel during electric-slag facing gies rise to a smooth change in the structure of the metal in the fusion zone, and to increased strength of the joint between the unlike materials investigated.

  13. Glassy slags as novel waste forms for remediating mixed wastes with high metal contents

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Gong, M.; Ebert, W.L.

    1994-03-01

    Argonne National Laboratory (ANL) is developing a glassy slag final waste form for the remediation of low-level radioactive and mixed wastes with high metal contents. This waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. This work indicates that glassy slag shows promise as final waste form because (1) it has similar or better chemical durability than high-level nuclear waste (HLW) glasses, (2) it can incorporate large amounts of metal wastes, (3) it can incorporate waste streams having low contents of flux components (boron and alkalis), (4) it has less stringent processing requirements (e.g., viscosity and electric conductivity) than glass waste forms, (5) its production can require little or no purchased additives, which can result in greater reduction in waste volume and overall treatment costs. By using glassy slag waste forms, minimum additive waste stabilization approach can be applied to a much wider range of waste streams than those amenable only to glass waste forms.

  14. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2015-02-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  15. Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Kolbeinsen, Leiv

    2014-09-01

    The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

  16. Slag-Refractory Interaction in Slagging Coal Gasifiers

    SciTech Connect

    Matyas, Josef; Sundaram, S. K.; Hicks, Brent J.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-03-03

    The combustion chamber of slagging coal gasifiers is lined with refractories to protect the stainless steel shell of the gasifier from elevated temperatures and corrosive attack of the coal slag. Refractories composed primarily of Cr2O3 have been found most resistant to slag corrosion, but they continue to fail performance requirements. Post-mortem analysis of high-chromia refractory bricks collected from commercial gasifiers suggests that slag penetration and subsequent spalling of refractory are the cause of significantly shorter service life of gasifier refractories. Laboratory tests were conducted to determine the penetration depth of three slags representative of a wide variety of coals in the United States into chromia-alumina and two high-chromia refractories. Variables tested were refractory-slag combinations and two partial pressures of O2. Slag penetration depths were measured from spliced images of each refractory. Samples heated to 1470°C for 2 hrs had maximum penetration depths ranging from 1.99±0.15 mm to at least 21.6 mm. Aurex 95P, a high-chromia refractory containing 3.3% phosphorous pentoxide (P2O5), showed the least slag penetration of all refractories tested. P2O5 likely reacts with the slags to increase their viscosity and restrict molten slag penetration. Experimental data on the slag-refractory interaction will be incorporated into mathematical model that will be used to 1) identify critical conditions at which refractory corrosion sharply increases, and 2) predict the service life of a gasifier refractory.

  17. The influence of compound admixtures on the properties of high-content slag cement

    SciTech Connect

    Dongxu, L.; Xuequan, W.; Jinlin, S.; Yujiang, W.

    2000-01-01

    Based on the activation theory of alkali and sulfate, the influence of compound admixtures on the properties of high-content slag cement was studied by testing the strength, pore structure, hydrates, and microstructure, Test results show that compound admixtures can obviously improve the properties of high-content slag cement. The emphasis of the present research is two-fold: substituting gypsum with anhydrite and calcining gypsum. These both can improve early and later performance.

  18. A study on anticorrosion effect in high-performance concrete by the pozzolanic reaction of slag

    SciTech Connect

    Hou, W.-M.; Chang, P.-K.; Hwang, C.-L

    2004-04-01

    The study examines the pozzolanic reaction brought by the addition of slag to the cement paste using the synchrotron radiation accelerator (SRA), the mercury intrusion porosimetry (MIP), and scanning electron microstructural analysis. The anticorrosion effect in high-performance concrete with and without slag added is also assessed by its electrical resistivity and permeability. Results show that pozzolanic reaction due to the addition of slag can decrease the amount of calcium hydroxide, reduce the volume of capillary pores (Pc), and lower its permeability, thus making the concrete more compact and durable. As evidenced by the enhanced electrical resistivity and reduced permeability, the addition of slag to high-performance concrete can indeed strength the anticorrosion effect.

  19. Co-treatment of converter slag and pyrrhotite tailings via high pressure oxidative leaching.

    PubMed

    Perederiy, Ilya; Papangelakis, Vladimiros G; Buarzaiga, Mohamed; Mihaylov, Indje

    2011-10-30

    High pressure oxidative acid leaching (HPOXAL) was successfully applied to slow-cooled converter slags from Vale's operations in Sudbury (Ontario, Canada). Extractions of Ni, Co and Cu exceeded 90% within 15-20 min and levelled at 95-97% after 45 min at 250°C, 90 psi O(2) overpressure and 70 g/L initial H(2)SO(4). Pyrrhotite tailings with ∼ 0.6% Ni content were also tested as a source of sulphuric acid in high pressure oxidation. Co-leaching of pyrrhotite tailings with converter slags at the same temperature, oxygen partial pressure and equivalent stoichiometric H(2)SO(4) was found to have kinetics similar to that of leaching with sulphuric acid. Lowering the addition of pyrrhotite tailings (and hence, the acidity) was found to have a detrimental effect on the kinetics of leaching and final extractions (especially at 250°C), and cause precipitation of metal sulphates. Continuous on-line acidity measurements were facilitated in experiments with an electrodeless conductivity sensor. It was shown that acid plays a major role in the conversion of fayalite to hematite and silica, and the dissolution of the base metals, while oxygen overpressure (or dispersion efficiency) determines the rate of acid generation and re-generation. PMID:21893384

  20. Characterizing coal-gasifier slag-refractory interactions

    SciTech Connect

    Rawers, J.; Kwong, J.; Bennett, J.

    1999-07-01

    To characterize refractory degradation and loss on commercial coal-gasifier combined cycle powder generating facilities, cup-type tests were conducted on high chromium-alumina, sinter-bonded refractories under laboratory conditions designed to simulate commercial operations of temperature, atmosphere, and slag interactions. These tests provided qualitative results from which the slag-refractory interactions can be characterized. These high chromium refractories were generally inert with respect to the coal slag components. However, this study did show (1) iron (oxide) in the slag reacted with chrome sesquioxide to produce a Cr-Fe spinel at the slag-refractory interface, and (2) chrome was soluble in the molten slag. Comparison of cup-type test results with data from operating commercial plants suggests that the principal loss of refractory material in a coal-gasifier combustion chamber is chrome dissolution into the slag. Tests are currently underway to determine if minor modifications to the combustion process might increase refractory life.

  1. Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

    PubMed

    Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

    2016-06-01

    Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed. PMID:27020344

  2. Modelling of High-Chromia Refractory Spalling in Slagging Coal Gasifiers

    SciTech Connect

    Williford, Rick E.; Johnson, Kenneth I.; Sundaram, S. K.

    2008-10-31

    The economic viability of converting coal into clean burning liquid fuels in slagging coal gasifiers is compromised by the limited service lifetime of hot-face refractories. One of the most severe refractory degradation mechanisms is spalling, which can occur by either volume expansion phenomena (compressive stresses) or by volume shrinkage phenomena (tensile stresses). A volume shrinkage model is benchmarked to high-chromia refractory material properties and performance under gasifier operating conditions. The model is found to be appropriate for first order estimates of gasifier refractory lifetime when the apparent diffusivity of volatized Cr in the refractory includes the effects of slag-filled pores and cracks.

  3. High temperature millimeter wave radiometric and interferometric measurements of slag-refractory interaction for application to coal gasifiers

    SciTech Connect

    McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Slaugh, Ryan W.; Woskov, Paul P.

    2011-09-17

    Millimeter wave (MMW) radiometry can be used for simultaneous measurement of emissivity and temperature of materials under extreme environments (high temperature, pressure, and corrosive environments) such as in slagging coal gasifiers, where sensors have been identified as a key enabling technology need for process optimization. We present a state-of-the-art dual-channel MMW heterodyne radiometer with active interferometric capability that allows simultaneous radiometric measurements of sample temperature, emissivity, and flow dynamics to over 1873 K. Interferometric capability is supplied via a probe signal originating from the 137 GHz radiometer local oscillator (LO). The interferometric 'video' channels allow measurement of additional parameters simultaneously, such as volume expansion, thickness change, and slag viscosity along with temperature or emissivity. This capability has been used to demonstrate measurement of temperature and simulated coal slag infiltration into a chromia refractory brick sample as well as slag flow down a vertically placed refractory brick. Observed phenomena include slag melting and slumping, slag reboil and foam with oxygen evolution, and eventual failure of the alumina crucible through corrosion by the molten slag. These results show the promise of the MMW system for extracting quantitative and qualitative process parameters from operating slagging coal gasifiers, providing valuable information for process efficiency, control, and increased productivity.

  4. Electrical Conductivity and Electronic/Ionic Properties of TiO x -CaO-SiO2 Slags at Various Oxygen Potentials and Temperatures

    NASA Astrophysics Data System (ADS)

    Liu, Jun-Hao; Zhang, Guo-Hua; Wu, Yue-Dong; Chou, Kuo-Chih

    2016-02-01

    The electrical conductivity of molten slags is an extremely important factor in the design of electric smelting furnaces. As a fundamental study on properties of the TiO x -bearing slags, the total electrical conductivity and electronic/ionic properties of TiO x -SiO2-CaO slags were measured at different oxygen potentials and temperatures using four-electrode method. The experiment results show that for a specific composition, the temperature dependences of ionic, electronic, and total conductivity obey the Arrhenius law. The stepped potential chronoamperometry method was employed for measuring the electronic transference number, which exhibits a strong dependence on oxygen potential, but is unaffected by temperature. The total electrical, electronic, and ionic conductivities present similar increasing trends with increasing the ratio of CO/CO2, which is resulted from increasing of Ti3+.

  5. Structure, Growth Process, and Growth Mechanism of Perovskite in High-Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Liu, Lu; Hu, Meilong; Xu, Yuzhou; Bai, Chenguang; Gan, Yunhua

    2015-08-01

    The isothermal crystallization of perovskite in TiO2-CaO-SiO2-Al2O3-MgO high-titanium-bearing blast furnace slag was observed in situ at 1698 K (1425 °C) using a confocal scanning laser microscope. The dendrite structure of perovskite (CaTiO3) thus obtained showed vividly the primary dendrite trunks and secondary dendrite arms. Furthermore, the dendritic growth of perovskite in liquid slag was clearly observed on line. The results showed that the dendrite arrays in which the primary dendrite trunks observed on slag surface were parallel with each other grew toward the same direction. The secondary dendrite arms grew in the perpendicular direction with the primary trucks and stopped growing when they encounter. The perovskite dendrites showed a linear growth at two stages. The dendrites grew faster at early stage at about 5 to 7 μm/s and grew with a lower growth rate at about 1 to 2 μm/s in later stage. Finally, the growth mechanism of perovskite in melt was analyzed with the solidification theory. Based on the theoretical calculation of equilibrium phases in slag, the initial slag could be considered as a binary component system. One component was perovskite and the other component was the sum of all the other species that did not attend the crystallization of perovskite (included SiO2, Al2O3, and MgO, as well as CaO and TiO2 that were not involved in the solid formation). The formation of perovskite required the diffusion of CaO and TiO2 to the solid/liquid interface and the rejection of the other species from the interface. The solid/liquid equilibrium schematic diagram was made based on the calculation.

  6. Secondary superheater slagging reduction

    SciTech Connect

    Larose, J.A. ); Benson, R.C. )

    1992-01-01

    Utility boilers can be modified to reduce excessive slagging on the secondary superheater lower leading edges. Reduction of the high slagging accumulation rates will increase the pendant heat absorption and reduce the required superheater cleaning and slag removal. The cause of te slagging and appropriate boiler modifications are determined with numerical modeling. Results from two utility boiler analyses showed that regions of high gas and particle temperatures and flow rates exist near the superheater lower surfaces and are the probable cause of the rapid slagging. Design modifications which redistribute the flow and reduce the temperature entering the superheater reduce the impaction of molten ash on the pendant surface; this lowers the slag accumulation rate which allows the boiler to operate longer without cleaning and at a higher capacity. This paper shows the potential improvements in the secondary superheater inlet conditions by modifying the boiler.

  7. Archaeomagnetic study of ancient slag mounds in Cyprus: continuous paleointensity curves in high resolution

    NASA Astrophysics Data System (ADS)

    Shaar, R.; Tauxe, L.; Ben-Yosef, E.; Levy, T. E.; Kassianidou, V.; Lorentzen, B. E.

    2012-12-01

    One of the main challenges in paleointensity research is obtaining continuous high-resolution records that describe the behavior of the geomagnetic field on short time scales. One difficulty in obtaining such records is the problem of precise dating of suitable samples. Another fundamental difficulty is the assessment of the uncertainty involved in the interpretation of paleointensity experiments. Here we present an archaeomagnetic study of ancient slag mounds, which is designed to minimize these difficulties. We study two archaeological slag mounds in the Troodos foothills of Cyprus; one from the massive Roman mines at Skouriotissa, and another pre Roman near Mitsero Kokkinoyia. The mounds consist of industrial layers of copper slag intermixed with charcoal, which were deposited during times of intense copper smelting activity. The slag mound at Skouriotissa represents one of the largest copper production sites in the ancient world, including a 25 m high section and more than 40 archaeological layers. The mound at Mitsero is ca. 10 m high and contains about 32 layers. Hundreds of slag samples and associated charcoals from both mounds were collected, from which more than 600 slag specimens from more than 150 individual samples were analyzed for paleointensity. In addition,19 charcoals were radiocarbon dated. To minimize the uncertainty in the radiocarbon dating we applied a Bayesian model for each mound, which takes into account the relative stratigraphy of the layers. To reduce the uncertainty involved in the subjective interpretation of the paleointensity experiments (conventionally done by manually selecting temperature bounds in the Arai plot of each specimen) we designed new optimization software. The optimization software uses the assumption that paleointensity estimates from samples that were collected from the same level, should be similar. The optimization algorithm finds the selecting criteria that yields minimum scatter within each level, assigns

  8. An analysis of the causes of failure in high chrome oxide refractory materials from slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Thomas, Hugh; Krabbe, Rick

    2006-01-01

    High Cr2O3 refractory materials are used to line the hot face of slagging gasifiers. Gasifiers are reaction chambers that convert water, oxygen, and a carbon feedstock into CO, H2, and methane at temperatures as high as 1575DGC and pressures up to 1000 psi. Ash in the carbon feedstock liquefies, erodes and corrodes the gasifier's refractory liner, contributing to liner failure within a few months to two years. The failure of a refractory liner decreases a gasifier's on-line availability and causes costly system downtime and repairs. Many factors contribute to refractory lining failure, including slag penetration and corrosion, thermal cycling, gasifier environment, and mechanical loads. The results of refractory post-mortem failure analysis and how observations relate to gasifier service life will be discussed.

  9. Analysis of the causes of failure in high chrome oxide refractory materials from slagging gasifiers

    SciTech Connect

    Bennett, J.P.; Kwong, K.-S.; Powell, C.A.; Thomas, H.; Krabbe, R.A.

    2006-03-01

    High Cr2O3 refractory materials are used to line the hot face of slagging gasifiers. Gasifiers are reaction chambers that convert water, oxygen, and a carbon feedstock into CO, H2, and methane at temperatures as high as 1575oC and pressures up to 1000 psi. Ash in the carbon feedstock liquefies, erodes and corrodes the gasifier’s refractory liner, contributing to liner failure within a few months to two years. The failure of a refractory liner decreases a gasifier’s on-line availability and causes costly system downtime and repairs. Many factors contribute to refractory lining failure, including slag penetration and corrosion, thermal cycling, gasifier environment, and mechanical loads. The results of refractory post-mortem failure analysis and how observations relate to gasifier service life will be discussed.

  10. High conductivity composite metal

    DOEpatents

    Zhou, Ruoyi; Smith, James L.; Embury, John David

    1998-01-01

    Electrical conductors and methods of producing them, where the conductors possess both high strength and high conductivity. Conductors are comprised of carbon steel and a material chosen from a group consisting of copper, nickel, silver, and gold. Diffusion barriers are placed between these two materials. The components of a conductor are assembled and then the assembly is subjected to heat treating and mechanical deformation steps.

  11. High conductivity composite metal

    DOEpatents

    Zhou, R.; Smith, J.L.; Embury, J.D.

    1998-01-06

    Electrical conductors and methods of producing them are disclosed, where the conductors possess both high strength and high conductivity. Conductors are comprised of carbon steel and a material chosen from a group consisting of copper, nickel, silver, and gold. Diffusion barriers are placed between these two materials. The components of a conductor are assembled and then the assembly is subjected to heat treating and mechanical deformation steps. 10 figs.

  12. Highly Thermal Conductive Nanocomposites

    NASA Technical Reports Server (NTRS)

    Sun, Ya-Ping (Inventor); Connell, John W. (Inventor); Veca, Lucia Monica (Inventor)

    2015-01-01

    Disclosed are methods for forming carbon-based fillers as may be utilized in forming highly thermal conductive nanocomposite materials. Formation methods include treatment of an expanded graphite with an alcohol/water mixture followed by further exfoliation of the graphite to form extremely thin carbon nanosheets that are on the order of between about 2 and about 10 nanometers in thickness. Disclosed carbon nanosheets can be functionalized and/or can be incorporated in nanocomposites with extremely high thermal conductivities. Disclosed methods and materials can prove highly valuable in many technological applications including, for instance, in formation of heat management materials for protective clothing and as may be useful in space exploration or in others that require efficient yet light-weight and flexible thermal management solutions.

  13. Long-term evolution of highly alkaline steel slag drainage waters.

    PubMed

    Riley, Alex L; Mayes, William M

    2015-07-01

    The disposal of slag generated by the steel industry can have negative consequences upon the surrounding aquatic environment by the generation of high pH waters, leaching of potentially problematic trace metals, and rapid rates of calcite precipitation which smother benthic habitats. A 36-year dataset was collated from the long-term ambient monitoring of physicochemical parameters and elemental concentrations of samples from two steel slag leachate-affected watercourses in northern England. Waters were typified by elevated pH (>10), high alkalinity, and were rich in dissolved metals (e.g. calcium (Ca), aluminium (Al), and zinc (Zn)). Long-term trend analysis was performed upon pH, alkalinity, and Ca concentration which, in addition to Ca flux calculations, were used to highlight the longevity of pollution arising as a result of the dumping and subsequent leaching of steel slags. Declines in calcium and alkalinity have been modest over the monitoring period and not accompanied by significant declines in water pH. If the monotonic trends of decline in alkalinity and calcium continue in the largest of the receiving streams, it will be in the region of 50-80 years before calcite precipitation would be expected to be close to baseline levels, where ecological impacts would be negligible. PMID:26108748

  14. Extraction of vanadium from high calcium vanadium slag using direct roasting and soda leaching

    NASA Astrophysics Data System (ADS)

    Li, Xin-sheng; Xie, Bing

    2012-07-01

    The extraction of vanadium from high calcium vanadium slag was attempted by direct roasting and soda leaching. The oxidation process of the vanadium slag at different temperatures was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectroscopy (EDS). The effects of roasting temperature, roasting time, Na2CO3 concentration, leaching temperature, leaching time, and liquid to solid ratio on the extraction of vanadium were studied. The results showed that olivine phases and spinel phases in the vanadium slag were completely decomposed at 500 and 800°C, respectively. Vanadium-rich phases were formed at above 850°C. The leaching rate of vanadium reached above 90% under the optimum conditions: roasting temperature of 850°C, roasting time of 60 min, Na2CO3 concentration of 160 g/L, leaching temperature of 95°C, leaching time of 150 min, and liquid to solid ratio of 10:1 mL/g. The main impurities were Si and P in the leach liquor.

  15. Recovery of iron and calcium aluminate slag from high-ferrous bauxite by high-temperature reduction and smelting process

    NASA Astrophysics Data System (ADS)

    Zhang, Ying-yi; Lü, Wei; Qi, Yuan-hong; Zou, Zong-shu

    2016-08-01

    A high-temperature reduction and smelting process was used to recover iron and calcium aluminate slag from high-ferrous bauxite. The effects of w(CaO)/ w(SiO2) ratio, anthracite ratio, and reduction temperature and time on the recovery and size of iron nuggets and on the Al2O3 grade of the calcium aluminate slag were investigated through thermodynamic calculations and experiments. The optimized process conditions were the bauxite/anthracite/slaked lime weight ratio of 100:16.17:59.37, reduction temperature of 1450°C and reduction time of 20 min. Under these conditions, high-quality iron nuggets and calcium aluminate slag were obtained. The largest size and the highest recovery rate of iron nuggets were 11.42 mm and 92.79wt%, respectively. The calcium aluminate slag mainly comprised Ca2SiO4 and Ca12Al14O33, with small amounts of FeAl2O4, CaAl2O4, and Ca2Al2SiO7.

  16. Seismic behavior of geogrid reinforced slag wall

    SciTech Connect

    Edincliler, Ayse; Baykal, Gokhan; Saygili, Altug

    2008-07-08

    Flexible retaining structures are known with their high performance under earthquake loads. In geogrid reinforced walls the performance of the fill material and the interface of the fill and geogrid controls the performance. Geosynthetic reinforced walls in seismic regions must be safe against not only static forces but also seismic forces. The objective of this study is to determine the behavior of a geogrid reinforced slag wall during earthquake by using shaking table experiments. This study is composed of three stages. In the first stage the physical properties of the material to be used were determined. In the second part, a case history involving the use of slag from steel industry in the construction of geogrid reinforced wall is presented. In the third stage, the results of shaking table tests conducted using model geogrid wall with slag are given. From the results, it is seen that slag can be used as fill material for geogrid reinforced walls subjected to earthquake loads.

  17. High conductance surge cable

    DOEpatents

    Murray, Matthew M.; Wilfong, Dennis H.; Lomax, Ralph E.

    1998-01-01

    An electrical cable for connecting transient voltage surge suppressers to ectrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation.

  18. High conductance surge cable

    DOEpatents

    Murray, M.M.; Wilfong, D.H.; Lomax, R.E.

    1998-12-08

    An electrical cable for connecting transient voltage surge suppressors to electrical power panels. A strip of electrically conductive foil defines a longitudinal axis, with a length of an electrical conductor electrically attached to the metallic foil along the longitudinal axis. The strip of electrically conductive foil and the length of an electrical conductor are covered by an insulating material. For impedance matching purposes, triangular sections can be removed from the ends of the electrically conductive foil at the time of installation. 6 figs.

  19. Reduction Kinetics of MnO from High-Carbon Ferromanganese Slags by Carbonaceous Materials in Ar and CO Atmospheres

    NASA Astrophysics Data System (ADS)

    Safarian, J.; Tranell, G.; Kolbeinsen, L.; Tangstad, M.; Gaal, S.; Kaczorowski, J.

    2008-10-01

    The kinetics of MnO reduction from synthetic and industrial high-carbon ferromanganese slags were investigated using a sessile drop technique at 1600 °C. The effects of the reductant type, ambient atmosphere, and slag composition on the MnO reduction were illuminated. Six different types of carbonaceous reductants were used as substrates for small slag droplets, which were reacted in a CO or Ar atmosphere, with the reaction studied in situ. The cross sections of the reacted slag-carbon samples were subsequently studied by electron-probe microanalysis (EPMA), to find the extent of the MnO reduction as a function of the reaction time. It was found that the rate of the MnO reduction is affected by both the type of reductant and the ambient atmosphere. It was observed that the MnO reduction rate from synthetic slag by cokes produced from single coals is lower than that from industrial cokes. Reduction rates obtained when charcoal was used as the reductant were higher than when coke was used, while the CO atmosphere yielded a faster initial MnO reduction than did the Ar atmosphere. It was found that the faster reduction rates in the CO atmosphere are related to the MnO reduction by CO gas. A newly developed kinetic method was applied, to calculate the rate constants for the MnO reduction by carbon and CO that considered the reaction interfaces. It was indicated that the rate of the MnO reduction by CO is less than that by carbon; however, the contribution of these reductants to slag reduction is very dependent on their contact with the slag.

  20. Two-stage high temperature sludge gasification using the waste heat from hot blast furnace slags.

    PubMed

    Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-12-01

    Nowadays, disposal of sewage sludge from wastewater treatment plants and recovery of waste heat from steel industry, become two important environmental issues and to integrate these two problems, a two-stage high temperature sludge gasification approach was investigated using the waste heat in hot slags herein. The whole process was divided into two stages, i.e., the low temperature sludge pyrolysis at ⩽ 900°C in argon agent and the high temperature char gasification at ⩾ 900°C in CO2 agent, during which the heat required was supplied by hot slags in different temperature ranges. Both the thermodynamic and kinetic mechanisms were identified and it was indicated that an Avrami-Erofeev model could best interpret the stage of char gasification. Furthermore, a schematic concept of this strategy was portrayed, based on which the potential CO yield and CO2 emission reduction achieved in China could be ∼1.92∗10(9)m(3) and 1.93∗10(6)t, respectively. PMID:26409106

  1. Slag pit practices to improve slag quality

    SciTech Connect

    Mertdogan, A.; Gambol, F.C.; Spaeth, J.R.; Zbos, J.; Batka, R.; Tolliver, D.

    1996-12-31

    Slag quality had deteriorated recently. Without the explicit approval for slag quality by the Illinois Department of Transportation, the slag would not be saleable. Disposal of slag to landfills was going to be an expensive solution and rife with environmental concerns. A slag quality control program embarked on in mid-1994 restored slag quality to desired specifications. This paper describes the changes in slag pit practice adopted following extensive tests performed on cooling slag under controlled conditions.

  2. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  3. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    PubMed Central

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  4. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction.

    PubMed

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 (o)C) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  5. Accelerated carbonation of steelmaking slags in a high-gravity rotating packed bed.

    PubMed

    Chang, E-E; Pan, Shu-Yuan; Chen, Yi-Hung; Tan, Chung-Sung; Chiang, Pen-Chi

    2012-08-15

    Carbon dioxide (CO(2)) sequestration using the accelerated carbonation of basic oxygen furnace (BOF) slag in a high-gravity rotating packed bed (RPB) under various operational conditions was investigated. The effects of reaction time, reaction temperature, rotation speed and slurry flow rate on the CO(2) sequestration process were evaluated. The samples of reacted slurry were analyzed quantitatively using thermogravimetric analysis (TGA) and atomic absorption spectrometry (AAS) and qualitatively using X-ray diffraction (XRD), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), and transmission electron microscopy (TEM). The sequestration experiments were performed at a liquid-to-solid ratio of 20:1 with a flow rate of 2.5 L min(-1) of a pure CO(2) stream under atmospheric temperature and pressure. The results show that a maximum conversion of BOF slag was 93.5% at a reaction time of 30 min and a rotation speed of 750 rpm at 65°C. The experimental data were utilized to determine the rate-limiting mechanism based on the shrinking core model (SCM), which was validated by the observations of SEM and TEM. Accelerated carbonation in a RPB was confirmed to be a viable method due to its higher mass-transfer rate. PMID:22633879

  6. Laboratory Study on Oxide Inclusions in High-Strength Low-Alloyed Steel Refined by Slag with Basicity 2-5

    NASA Astrophysics Data System (ADS)

    Yu, Huixiang; Wang, Xinhua; Zhang, Jing; Wang, Wanjun

    2015-11-01

    Non-metallic inclusions in high-strength low-alloyed steel refined by slag with basicity (B) 2-5 and Al2O3 content 20%-30% (in mass percent) were investigated by slag-metal equilibrium experiments in laboratory and thermodynamic calculations. Most inclusions in equilibrium were quasi-spherical CaO-MgO-Al2O3-SiO2 system and the sizes were less than 5 µm. The average content ratio, CaO/Al2O3 and CaO/SiO2 of the inclusions, increased with slag basicity increasing when Al2O3 content in slag was around 25%, MgO/Al2O3 and CaO/Al2O3 increased with Al2O3 content in slag decreasing when slag basicity was around 3.3. The MgO/Al2O3 of the inclusions was influenced mainly by Al2O3 content in slag and CaO/Al2O3 was influenced mainly by slag basicity. To make the inclusions out of relative lower melting region (<1,773 K), the values of CaO/Al2O3, MgO/Al2O3 and (CaO+MgO)/Al2O3 of the inclusions should be enhanced by increasing basicity and decreasing Al2O3 content in slag properly.

  7. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  8. Molten welding slag enthalpies

    SciTech Connect

    Stukalo, V.A.; Neshchimenko, N.Ya.; Batalin, G.I.; Patselii, N.V.; Galinich, V.I.

    1988-05-01

    We measured enthalpies at 1740-19970 K for four multicomponent oxide liquids. The initial materials were special-purity metal oxides, chemically pure manganese oxalate, and calcium fluoride. High-temperature calorimetry has been applied to the enthalpies of slags used in automatic constructional-steel welding. The mean specific heats have been calculated from the temperature dependence of the enthalpies. The enthalpies increase with the basicity in these slags.

  9. Vanadium bioavailability in soils amended with blast furnace slag.

    PubMed

    Larsson, Maja A; Baken, Stijn; Smolders, Erik; Cubadda, Francesco; Gustafsson, Jon Petter

    2015-10-15

    Blast furnace (BF) slags are commonly applied as soil amendments and in road fill material. In Sweden they are also naturally high in vanadium. The aim of this study was to assess the vanadium bioavailability in BF slags when applied to soil. Two soils were amended with up to 29% BF slag (containing 800 mg V kg(-1)) and equilibrated outdoors for 10 months before conducting a barley shoot growth assay. Additional soil samples were spiked with dissolved vanadate(V) for which assays were conducted two weeks (freshly spiked) and 10 months (aged) after spiking. The BF slag vanadium was dominated by vanadium(III) as shown by V K-edge XANES spectroscopy. In contrast, results obtained by HPLC-ICP-MS showed that vanadium(V), the most toxic vanadium species, was predominant in the soil solution. Barley shoot growth was not affected by the BF slag additions. This was likely due to limited dissolution of vanadium from the BF slag, preventing an increase of dissolved vanadium above toxic thresholds. The difference in vanadium bioavailability among treatments was explained by the vanadium concentration in the soil solution. It was concluded that the vanadium in BF slag is sparingly available. These findings should be of importance in environmental risk assessment. PMID:25917693

  10. Chemical characterization of high-temperature arc gasification slag with a focus on element release in the environment.

    PubMed

    Roessler, Justin G; Oehmig, Wesley N; Blaisi, Nawaf I; Townsend, Timothy G

    2014-07-15

    High-temperature arc gasification (HTAG) has been proposed as a viable technology for the generation of energy and the production of saleable byproducts from municipal solid waste (MSW). Total concentrations of elements in HTAG slag were assessed and indicated a high partitioning of trace elements (Pb, Cd, and As) into the flue gas, an issue of concern when assessing the air pollution control residues (APCR) status as a hazardous waste. Hazardous waste leaching tests [such as the toxicity characteristic leaching procedure (TCLP)] were performed and confirmed that the slag did not meet U.S. criteria for a hazardous waste. Leaching was assessed using batch and column tests; the results revealed that Sb and Al were elevated in respect to risk-based regulatory thresholds. Slag samples were carbonated to simulate weathering effects, and although leachable concentrations of Al did decrease by an order of magnitude, Sb concentrations were found to increase. Low total concentrations of certain trace elements (As, Cd, and Pb), with respect to MSW incineration bottom ashes support the potential for reuse of HTAG slag; however, leaching of elements (Pb, Al, and Sb) in batch and column tests indicate that proper engineering controls would need to be taken to ensure protection of water supplies in a reuse application. PMID:24912855

  11. Characterizing coal-gasifier slag-refractory interactions

    SciTech Connect

    Rawers, James C.; Kwong, Kyei-Sing; Bennett, James P.

    1999-01-01

    To characterize refractory degradation and loss in commercial coal-gasifier combined cycle power systems, cup-type tests were conducted on high chromium-alumina, sinter-bonded refractories under laboratory conditions designed to simulate commercial operations of temperature, atmosphere, and slag interactions. These tests provided qualitative results from which the slag?refractory interactions can be characterized. These high chromium refractories were generally inert with respect to the coal slag components. However, in this study preliminary findings did show (1) iron ( oxide) in the slag reacted with chrome sesquioxide to produce a Cr?Fe spinel at the slag?refractory interface, and (2) chrome was soluble in the molten slag. Comparison of cup-type test results with data from operating commercial plants suggests that the principal loss of refractory material in a coal-gasifier combustion chamber is chrome dissolution into the slag. Tests are currently underway to determine if minor modifications to the combustion process might increase refractory life.

  12. Slag of Greek provenance uses in materials science and geophysics: implications for a highly potential material in the service of the development of Greek economy

    NASA Astrophysics Data System (ADS)

    Leontakianakos, G.; Baziotis, I.; Sotiriadis, K.; Goulas, G.; Liakopoulos, S.; Karastathis, V.

    2012-04-01

    parameters was done at steady state isothermal conditions using a set-up of dimensional water-vapor diffusion. Thermal conductivity and heat capacity were also specified. Specimens showed very good behavior under heating. Thermal properties were not significantly affected during the heating procedure leading to the conclusion that such materials can be used as protective layers against fire. Covering concrete structures is an effective way of protection against high temperatures. The above study shows that the slag of Greek origin is a material with a significant potential to be used in the field of building constructions protection against high temperatures. Though, it is an extremely promising material of highly potential value which can turn it into to the accessory part of the steam engine for sustainable development of the Greek economy.

  13. Bubbling at high flow rates in inviscid and viscous liquids (slags)

    NASA Astrophysics Data System (ADS)

    Engh, T. Abel; Nilmani, M.

    1988-02-01

    The behavior of gas discharging into melts at high velocities but still in the bubbling regime has been investigated in a laboratory modeling study for constant flow conditions. Air or helium was injected through a vertical tuyere into water, zinc-chloride, and aqueous glycerol solutions. High speed cinematography and pressure measurements in the tuyere have been carried out simultaneously. Pressure fluctuations at the injection point were monitored and correlated to the mode of bubble formation. The effects of high gas flow rates and high liquid viscosities have been examined in particular. Flow rates were employed up to 10-3 m3/s and viscosity to 0.5 Ns/m2. In order to attain a high gas momentum, the tuyere diameter was only 3 x 10-3 m. The experimental conditions and modeling liquids were chosen with special reference to the established practice of submerged gas injection to treat nonferrous slags. Such slags can be highly viscous. Bubble volume is smaller than that calculated from existing models such as those given by Davidson and Schüler10,11 due to the effect of gas momentum elongating the bubbles. On the other hand, viscosity tends to retard the bubble rise velocity, thus increasing volumes. To take elongation into account, a mathematical model is presented that assumes a prolate ellipsoidal shape of the bubbles. The unsteady potential flow equations for the liquid are solved for this case. Viscous effects are taken into account by noting that flow deviates from irrotational motion only in a thin boundary layer along the surface of the bubble. Thus, drag on the bubble can be obtained by calculating the viscous energy dissipation for potential flow past an ellipse. The time-dependent inertia coefficient for the ellipsoid is found by equating the vertical pressure increase inside and outside the bubble. This pressure change in the bubble is obtained by assuming that gas enters as a homogeneous jet and then calculating the stagnation pressure at the apex of

  14. Compatibility of water-cooled chromia-containing refractories with a high iron oxide acidic coal-ash slag at 1575/sup 0/C

    SciTech Connect

    Kennedy, C.R.

    1981-12-01

    Sixteen water-cooled refractories were exposed to a synthetic high iron oxide acidic coal slag. The importance of high chromia content and density in minimizing corrosive attack was evident. The beneficial effect of water cooling was also demonstrated. All the refractories reacted with the slag to form complex intermediate spinel layers. Refractories high in chromia resist fluxing by iron oxide better than refractories high in alumina.

  15. High temperature corrosion of MoSi2 HfO2 composites in coal slag

    NASA Astrophysics Data System (ADS)

    Mueller, Michael; Hilpert, Klaus; Singheiser, Lorenz

    2005-02-01

    The corrosion behaviour of MoSi2 15%HfO2 composites was investigated under simulated Pressurized Pulverized Coal Combustion (PPCC) conditions at 1450 °C in the presence of liquid slag. The composites form a dense glassy corrosion product layer which consists mainly of SiO2 and HfSiO4. The specimens show relative good corrosion resistance against coal slag in comparison to most commercial available ceramic materials.

  16. Disposal of High-Temperature Slags: A Review of Integration of Heat Recovery and Material Recycling

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Zhang, Zuotai

    2016-05-01

    Nowadays with the continuous urbanization in China, the carbon emission and resource shortage have been serious issues, for which the disposal of blast furnace slags (BFS) and steel slags (SS) discharged from the metallurgical industry make up a significant strategy. The output of crude steel reached 823 Mt in China in 2014 and the thermal heat in these slags was equivalent to ~18 Mt of standard coal. Herein, the recent advances were systemically reviewed and analyzed, mainly from two respects, i.e., integration of heat recovery and material recycling and crystallization control of the slags. It was first found that for the heat recovery from BFS, the most intensively investigated physical method and chemical method were centrifugal granulation and gasification reaction, respectively. Furthermore, a two-step approach could contribute to a promising strategy for the treatment of slags, i.e., the liquid slags were first granulated into small particles, and then other further treatment was performed such as gasification reaction. With regard to SS, the effective disposal could be achieved using a selective crystallization and phase separation (SCPS) method, and moreover, the solid solution of 2CaO·SiO2 and the target phases could act as a promising enriched phase to extract the valuable elements.

  17. Slagging gasifier

    SciTech Connect

    Schulz, H.

    1982-07-20

    A slagging gasifier for the gasification of coal and organic waste materials is disclosed. The gasifier includes a vertical blast furnace having a hearth section at the bottom thereof. A slag tap hole is formed in hearth section and opens into a quenching vessel. A honeycomb structure is formed on the inner surface of said hearth section in the area surrounding said slag tap hole, and the inner wall of the hearth section. A plurality of tuyeres extend into the hearth section and feed the furnace with steam and oxygen so as to permit the oxidation of coal and organic waste materials fed into the furnace. As a result of the oxidation, gas and molten slag are formed in the furnace. The slag is collected in the hearth section and exits the hearth section via the tap hole. One or more conduits are provided for recycling (Either internally or externally) the gas exiting the top of the gasifier with the tars, oils, and particulates entrained therein to the partial combustion zone of the gasifier where the tars, oils and particulates are converted to noncondensible gases. A portion of the tar-free product gas is removed from an intermediate point in the gasifier below the pyrolysis and coking zone.

  18. Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

    USGS Publications Warehouse

    Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

    1998-01-01

    Slag is a by-product of steel manufacturing and a ubiquitous fill material in northwestern Indiana. Ground water associated with slag deposits generally is characterized by high pH and elevated concentrations of many inorganic water-quality constituents. The U.S. Geological Survey, in cooperation with the Indiana Department of Environmental Management, conducted a study in northwestern Indiana from June 1995 to September 1996 to improve understanding of the effects of slag deposits on the water quality of a glacial-outwash aquifer. The Bairstow Landfill, a slag-fill deposit overlying the Calumet aquifer near Hammond, Indiana, was studied to represent conditions in slag-deposit settings that are common in northwestern Indiana. Ground water from 10 observation wells, located in four nests at the site, and surface water from the adjacent Lake George were analyzed for values of field-measured parameters and concentrations of major ions, nutrients, trace elements, and bulk properties. Solid-phase samples of slag and aquifer sediment collected during drilling were examined with X-ray diffraction and geochemical digestion and analysis. Concentrations of calcium, potassium, sodium, and sulfate were highest in wells screened partly or fully in slag. Potassium concentrations in ground water ranged from 2.9 to 120 milligrams per liter (mg/L), were highest in water from slag deposits, and decreased with depth. The highest concentrations for aluminum, barium, molybdenum, nickel, and selenium were in water from the slag. Silica concentrations were highest in wells screened directly beneath the slag?aquifer interface, and magnesium concentrations were highest in intermediate and deep aquifer wells. Silica concentrations in shallow and intermediate aquifer wells ranged from 27 to 41 mg/L and were about 10 times greater than those in water from slag deposits. The highest concentrations for chromium, lead, and zinc were in ground water from immediately below the slag

  19. Crystallization Behavior of Perovskite in the Synthesized High-Titanium-Bearing Blast Furnace Slag Using Confocal Scanning Laser Microscope

    NASA Astrophysics Data System (ADS)

    Hu, Meilong; Liu, Lu; Lv, Xuewei; Bai, Chenguang; Zhang, Shengfu

    2013-10-01

    The isothermal phase composition of high-titanium-bearing slag (23 mass pct TiO2) under an argon atmosphere during cooling process from 1723 K (1450 °C) was calculated by FactSage.6.3 (CRCT-ThermFact Inc., Montréal, Canada). Three main phases, which were perovskite, titania spinel, and clinopyroxene, could form during the cooling process and they precipitated at 1713 K, 1603 K, and 1498 K (1440 °C, 1330 °C, and 1225 °C), respectively. The nonisothermal crystallization process of perovskite in synthesized high-titanium-bearing slag was studied in situ by a confocal scanning laser microscope (CSLM) with cooling rate of 30 K/min. The results showed that the primary phase was perovskite that precipitated at 1703 K (1430 °C). The whole precipitation and growth process of perovskite was obtained, whereas other phases formed as glass under the current experimental conditions. Perovskite grew along a specific growth track and finally appeared with snowflake morphology. The growing kinetics of perovskite formation from molten slag were also mentioned.

  20. HIGH-TEMPERATURE HEAT EXCHANGER TESTING IN A PILOT-SCALE SLAGGING FURNACE SYSTEM

    SciTech Connect

    Michael E. Collings; Bruce A. Dockter; Douglas R. Hajicek; Ann K. Henderson; John P. Hurley; Patty L. Kleven; Greg F. Weber

    1999-12-01

    The University of North Dakota Energy & Environmental Research Center (EERC), in partnership with United Technologies Research Center (UTRC) under a U.S. Department of Energy (DOE) contract, has designed, constructed, and operated a 3.0-million Btu/hr (3.2 x 10{sup 6} kJ/hr) slagging furnace system (SFS). Successful operation has demonstrated that the SFS meets design objectives and is well suited for testing very high-temperature heat exchanger concepts. Test results have shown that a high-temperature radiant air heater (RAH) panel designed and constructed by UTRC and used in the SFS can produce a 2000 F (1094 C) process air stream. To support the pilot-scale work, the EERC has also constructed laboratory- and bench-scale equipment which was used to determine the corrosion resistance of refractory and structural materials and develop methods to improve corrosion resistance. DOE projects that from 1995 to 2015, worldwide use of electricity will double to approach 20 trillion kilowatt hours. This growth comes during a time of concern over global warming, thought by many policy makers to be caused primarily by increases from coal-fired boilers in carbon dioxide (CO{sub 2}) emissions through the use of fossil fuels. Assuming limits on CO{sub 2} emissions from coal-fired boilers are imposed in the future, the most economical CO{sub 2} mitigation option may be efficiency improvements. Unless efficiency improvements are made in coal-fired power plants, utilities may be forced to turn to more expensive fuels or buy CO{sub 2} credits. One way to improve the efficiency of a coal-fired power plant is to use a combined cycle involving a typical steam cycle along with an indirectly fired turbine cycle using very high-temperature but low-pressure air as the working fluid. At the heart of an indirectly fired turbine combined-cycle power system are very high-temperature heat exchangers that can produce clean air at up to 2600 F (1427 C) and 250 psi (17 bar) to turn an

  1. Thermodynamics and Kinetics of Boron Removal from Metallurgical Grade Silicon by Addition of High Basic Potassium Carbonate to Calcium Silicate Slag

    NASA Astrophysics Data System (ADS)

    Wu, Jijun; Wang, Fanmao; Ma, Wenhui; Lei, Yun; Yang, Bin

    2016-06-01

    In this study, we investigated the thermodynamics and kinetics of boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag containing a high basic potassium carbonate. The distribution of boron between slag and silicon was theoretically derived and the distribution coefficients ( L B) of boron with different compositions of CaO, SiO2, and K2CO3 in slag reagents were determined. The maximal value of L B reached 2.08 with a high basicity slag of 40 pctCaO-40 pctSiO2-20 pctK2CO3 (Λ = 0.73). The boron removal rates from MG-Si using CaO-SiO2 and CaO-SiO2-K2CO3 slags at 1823 K (1550 °C) were investigated in an electromagnetic induction furnace. The results showed that the boron concentration in MG-Si can be reduced from 22 to 1.8 ppmw at 1823 K (1550 °C) with 20 pct K2CO3 addition to calcium silicate slag, where the removal efficiency of boron reached 91.8 pct. The mass transfer coefficient ( β S) of boron in binary 50 pctCaO-50 pctSiO2 slag was 3.16 × 10-6 m s-1 at 1823 K (1550 °C) and was 2.43 × 10-5 m s-1 in ternary 40 pctCaO-40 pctSiO2-20 pctK2CO3 slag.

  2. Thermodynamics and Kinetics of Boron Removal from Metallurgical Grade Silicon by Addition of High Basic Potassium Carbonate to Calcium Silicate Slag

    NASA Astrophysics Data System (ADS)

    Wu, Jijun; Wang, Fanmao; Ma, Wenhui; Lei, Yun; Yang, Bin

    2016-02-01

    In this study, we investigated the thermodynamics and kinetics of boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag containing a high basic potassium carbonate. The distribution of boron between slag and silicon was theoretically derived and the distribution coefficients (L B) of boron with different compositions of CaO, SiO2, and K2CO3 in slag reagents were determined. The maximal value of L B reached 2.08 with a high basicity slag of 40 pctCaO-40 pctSiO2-20 pctK2CO3 (Λ = 0.73). The boron removal rates from MG-Si using CaO-SiO2 and CaO-SiO2-K2CO3 slags at 1823 K (1550 °C) were investigated in an electromagnetic induction furnace. The results showed that the boron concentration in MG-Si can be reduced from 22 to 1.8 ppmw at 1823 K (1550 °C) with 20 pct K2CO3 addition to calcium silicate slag, where the removal efficiency of boron reached 91.8 pct. The mass transfer coefficient (β S) of boron in binary 50 pctCaO-50 pctSiO2 slag was 3.16 × 10-6 m s-1 at 1823 K (1550 °C) and was 2.43 × 10-5 m s-1 in ternary 40 pctCaO-40 pctSiO2-20 pctK2CO3 slag.

  3. Highly elastic conductive polymeric MEMS

    NASA Astrophysics Data System (ADS)

    Ruhhammer, J.; Zens, M.; Goldschmidtboeing, F.; Seifert, A.; Woias, P.

    2015-02-01

    Polymeric structures with integrated, functional microelectrical mechanical systems (MEMS) elements are increasingly important in various applications such as biomedical systems or wearable smart devices. These applications require highly flexible and elastic polymers with good conductivity, which can be embedded into a matrix that undergoes large deformations. Conductive polydimethylsiloxane (PDMS) is a suitable candidate but is still challenging to fabricate. Conductivity is achieved by filling a nonconductive PDMS matrix with conductive particles. In this work, we present an approach that uses new mixing techniques to fabricate conductive PDMS with different fillers such as carbon black, silver particles, and multiwalled carbon nanotubes. Additionally, the electrical properties of all three composites are examined under continuous mechanical stress. Furthermore, we present a novel, low-cost, simple three-step molding process that transfers a micro patterned silicon master into a polystyrene (PS) polytetrafluoroethylene (PTFE) replica with improved release features. This PS/PTFE mold is used for subsequent structuring of conductive PDMS with high accuracy. The non sticking characteristics enable the fabrication of delicate structures using a very soft PDMS, which is usually hard to release from conventional molds. Moreover, the process can also be applied to polyurethanes and various other material combinations.

  4. High thermal conductivity of diamond

    NASA Technical Reports Server (NTRS)

    Stephan, Patrick M.

    1993-01-01

    The objectives of this educational exercise were to demonstrate the high rate of heat flow from a synthetic diamond coupon and to compare it to a commonly used thermal conductor, such as copper. The principles of heat transfer by conduction and convection may also be demonstrated. A list of equipment and supplies and the procedure for the experiment are presented.

  5. Advanced Characterization of Slags and Refractory Bricks Using Electron Backscatter Diffraction

    SciTech Connect

    John Kay; Kurt Eylands

    2007-09-30

    Numerous studies have been conducted to determine changes that occur in slag that cause a rapid change in viscosity, but these studies have been limited by the inability to characterize/identify the phases present in the slag. Rapid freezing of slag in entrained gasifiers and slagging combustion systems can cause a shutdown of the system. The reactions occurring in slag that result in rapid freezing of slags are not well understood. It is believed that electron backscatter diffraction (EBSD) can be used to analyze slags and aid in their characterization although its use has not been found in literature. The EBSD technique allows particle-by-particle mineralogy based on diffraction patterns generated by the electron beam when the sample is tilted to a high angle. The diffraction pattern (Kikuchi bands) can only come from crystalline phases, which makes this technique ideally suited to study crystal formation in slags where oftentimes the crystals are very small and a reasonable chemical analysis cannot be made by conventional energy-dispersive spectrometry (EDS) methods in the scanning electron microscope. The ability to have mineralogical data based on the crystalline structure of a phase rather than a chemical analysis by EDS allows much better interpretation of the temperature regimes in which specific phases tend to form. Knowing the type and relative amounts of a phase crystallizing in a slag is critical in predicting the viscosity of a slag at a given temperature. Six slag samples were selected based on the parent coal. Unfortunately, none of the slags appeared to have any crystalline material associated with them. The funding for this project was not adequate for generating more slags from the various coal types. For this reason, sample archives were searched for those containing slags that were not rapidly quenched. A slag from a bituminous coal was found to contain several dendritic crystals (10 {mu}m to 50 {mu}m in size) that formed near the edges of the

  6. Slag Behavior in Gasifiers. Part II: Constitutive Modeling of Slag

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2013-02-07

    The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal present a special challenge of modeling efforts in computational fluid dynamics applications. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1,300 °C and 1,500 °C, the viscosity is approximately 25 Pa·s. As the operating temperature decreases, the slag cools and solid crystals begin to form. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied. We propose a new constitutive model, where the stress tensor not only has a yield stress part, but it also has a viscous part with a shear rate dependency of the viscosity, along with temperature and concentration dependency, while allowing for the possibility of the normal stress effects. In Part I, we reviewed, identify and discuss the key coal ash properties and the operating conditions impacting slag behavior.

  7. Transport and removal of bacteriophages MS2 and PhiX174 in steel slag-amended soils: column experiments and transport model analyses.

    PubMed

    Park, Jeong-Ann; Kang, Jin-Kyu; Kim, Jae-Hyun; Kim, Song-Bae; Yu, Seungho; Kim, Tae-Hun

    2014-01-01

    The aim of this study was to investigate the removal of bacteriophages MS2 and PhiX174 in soils amended with converter furnace steel slag. Column experiments were performed to examine the bacteriophage removal in slag-amended (slag content: 0%, 25%, and 50%) loam soils. For comparison, column experiments were also conducted with Escherichia coli. In addition, chloride (Cl) was used as a conservative tracer to determine transport characteristics. Results showed mass recoveries of Cl of 98.6 +/- 3.5%, indicating that the experiments were conducted successfully. The mass recovery of MS2 was 86.7% in no slag (100% soil), decreasing to 0% in slag contents of 25% and 50%. The mass recovery of PhiX174 decreased from 87.8% to 51.5% with increasing slag content from 0% to 50%. In the case of E. coli, the mass recoveries decreased from 47.0% to 10.5% with increasing slag content from 0% to 50%. In the transport models analyses, the HYDRUS-1D code was used to quantify the sorption parameters from breakthrough curves. For the 100% soil column, a one-site kinetic sorption model was fitted to the data, whereas a two-site kinetic sorption model was fitted for slag-amended (25% and 50% slag) soil data. Results demonstrate that the addition of steel slag to soil enhances the removal of bacteriophages due to the presence of FeO in the steel slag. However, CaO could not contribute to the bacteriophage removal in our experimental conditions because the effluent pH (7.7-8.9) in slag-amended (25% and 50% slag) soils was not high enough to promote the bacteriophage inactivation. PMID:24701916

  8. High-Thermal-Conductivity Fabrics

    NASA Technical Reports Server (NTRS)

    Chibante, L. P. Felipe

    2012-01-01

    Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them. The problem is centered on improving the heat removal of the liquid-cooled ventilation garments (LCVGs) used by astronauts. The current design uses an extensive network of water-cooling tubes that introduces bulkiness and discomfort, and increases fatigue. Range of motion and ease of movement are affected as well. The current technology is the same as developed during the Apollo program of the 1960s. Tubing material is hand-threaded through a spandex/nylon mesh layer, in a series of loops throughout the torso and limbs such that there is close, form-fitting contact with the user. Usually, there is a nylon liner layer to improve comfort. Circulating water is chilled by an external heat exchanger (sublimator). The purpose of this innovation is to produce new LCVG components with improved thermal conductivity. This was addressed using nanocomposite engineering incorporating high-thermalconductivity nanoscale fillers in the fabric and tubing components. Specifically, carbon nanotubes were added using normal processing methods such as thermoplastic melt mixing (compounding twin screw extruder) and downstream processing (fiber spinning, tubing extrusion). Fibers were produced as yarns and woven into fabric cloths. The application of isotropic nanofillers can be modeled using a modified Nielsen Model for conductive fillers in a matrix based on Einstein s viscosity model. This is a drop-in technology with no additional equipment needed. The loading is limited by the ability to maintain adequate dispersion. Undispersed materials will plug filtering screens in processing equipment. Generally, the viscosity increases were acceptable, and allowed the filled polymers to still be

  9. High Temperature Millimeter Wave Radiometric and Interferometric Measurements of Slag-Refractory Interaction for Application to Coal Gasifiers

    NASA Astrophysics Data System (ADS)

    McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Slaugh, Ryan; Woskov, Paul P.

    2011-11-01

    Millimeter wave (MMW) radiometry can be used for simultaneous measurement of emissivity and temperature of materials under extreme environments such as in slagging coal gasifiers, where sensors have been identified as a key enabling technology need for process optimization. We present a dual-channel MMW heterodyne radiometer with active interferometric capability that allows simultaneous measurements of sample temperature, emissivity, and flow dynamics. Interferometric capability at 137 GHz is supplied via a probe signal originating from a local oscillator allowing monitoring of sample dynamics such as volume expansion and thickness change. This capability has been used to monitor characteristic behavior between refractories and slag such as slag infiltration, slag melting, viscous flow, foaming, and crucible corrosion by the molten slag. These results show the promise of the MMW system for extracting process parameters from operating slagging coal gasifiers, providing valuable information for process efficiency, control, and increased productivity.

  10. Characterizing coal-gasifier slag-refractory interactions

    SciTech Connect

    Rawers, James C.; Bennett, James P.; Kwong, Kyei-Sing

    1999-01-01

    To characterize refractory degradation and loss in commercial coal-gasifier combined cycle power systems, cup-type tests were conducted on high chromium-alumina, sinter-bonded refractories under laboratory conditions designed to simulate commercial operations of temperature, atmosphere, and slag interactions. These tests provided qualitative results from which the slag–refractory interactions can be characterized. These high chromium refractories were generally inert with respect to the coal slag components. However, in this study preliminary findings did show (1) iron ( oxide) in the slag reacted with chrome sesquioxide to produce a Cr–Fe spinel at the slag–refractory interface, and (2) chrome was soluble in the molten slag. Comparison of cup-type test results with data from operating commercial plants suggests that the principal loss of refractory material in a coal-gasifier combustion chamber is chrome dissolution into the slag. Tests are currently underway to determine if minor modifications to the combustion process might increase refractory life.

  11. Utilization of Lightweight Materials Made from Coal Gasificaiton Slags

    SciTech Connect

    Choudhry, V.; Hadley, S.

    1996-12-31

    The integrated gasification combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power; however, it generates solid waste materials in relatively large quantities. For example, a 400-MW power plant using 4000 tons of 10% ash coal per day may generate over 440 tons/day of solid waste of slag, consisting of vitrified mineral matter and unburned carbon. The disposal of the wastes represents significant costs. Regulatory trends with respect to solid wastes disposal, landfill development costs and public concern make utilization of solid wastes a high-priority issue. As coal gasification technologies find increasing commercial applications for power generation or production of chemical feed stocks, it becomes imperative that slag utilization methods be developed, tested and commercialized in order to offset disposal costs. Praxis is working on a DOE/METC funded project to demonstrate the technical and economic feasibility of making lightweight and ultra-lightweight aggregates from slags left as solid by-products from the coal gasification process. The project objectives are to develop and demonstrate the technology for producing slag-based lightweight aggregates (SLA), to produce 10 tons of SLA products with different unit weights from two slags, to collect operational and emissions data from pilot-scale operations, and to conduct laboratory and commercial scale evaluations of SLA with conventional lightweight and ultra-lightweight aggregates.

  12. Refractory failure in slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing

    2004-08-01

    Slagging gasifiers are used to produce chemicals and/or electricity from feedstocks such as coal and/or petroleum coke. A gasifier environment includes pressures from 400 to 1000 psi, temperatures from 1250-1550 C, are cyclic, reducing gases of CO and H2, and molten ash that interacts with the refractory liner materials. The high Cr2O3 refractory liners of gasifiers fail within 3 to 24 months due to slag attack at elevated temperatures. Gasifier users seek materials with increased reliability and service life. The causes of refractory failure and efforts to increase refractory service life are discussed. Mechanisms involving corrosion and slag infiltration/spalling are the main causes of refractory wear. The reduction of slag penetration can reduce hot face lining wear. The performance of high Cr2O3-Al2O3 materials with phosphate additions were evaluated. Phosphate additions were found to have comparable wear and physical properties to materials with no additions, and to have good slag penetration resistance. Field trials in a gasifier are needed to clarify the potential of the materials.

  13. High infrared radiance glass-ceramics obtained from fly ash and titanium slag.

    PubMed

    Wang, Shuming; Liang, Kaiming

    2007-11-01

    A new glass-ceramic was synthesized by crystal growth from a homogenous glass obtained by melting a mixture of fly ash collected from a power plant in Hebei province of China, titanium slag collected from a titanium factory in Sichuan province of China, and MgCO(3) as an additive. According to the measurement results of differential thermal analysis, a thermal treatment of nucleating at 850 degrees C for 2h and crystallizing at 985 degrees C for 1.5h was used to obtain the crystallized glass. X-ray diffraction and scanning electron microscopy measurements showed that the main crystalline phase of this material was iron-ion substituted cordierite, (Mg,Fe)(2)Al(4)Si(5)O(18), which is homogeneously dispersed within the parent glass matrix. The infrared radiance and thermal expansion coefficient of this material have been examined, and the results demonstrate that this glass-ceramic material has potential for application in a wide range of infrared heating and drying materials. PMID:17640707

  14. Synthesis of highly efficient CaO-based, self-stabilizing CO2 sorbents via structure-reforming of steel slag.

    PubMed

    Tian, Sicong; Jiang, Jianguo; Yan, Feng; Li, Kaimin; Chen, Xuejing

    2015-06-16

    Capturing anthropogenic CO2 in a cost-effective and highly efficient manner is one of the most challenging issues faced by scientists today. Herein, we report a novel structure-reforming approach to convert steel slag, a cheap, abundant, and nontoxic calcium-rich industrial waste, as the only feedstock into superior CaO-based, self-stabilizing CO2 sorbents. The CO2 capture capacity of all the steel slag-derived sorbents was improved more than 10-fold compared to the raw slag, with the maximum uptake of CO2 achieving at 0.50 gCO2 gsorbent(-1). Additionally, the initial steel slag-derived sorbent could retain 0.25 gCO2 gsorbent(-1), that is, a decay rate of only 12% over 30 carbonation-calcination cycles, the excellent self-stabilizing property allowed it to significantly outperform conventional CaO, and match with most of the existing synthetic CaO-based sorbents. A synergistic effect that facilitated CO2 capture by CaO-based sorbents was clearly recognized when Mg and Al, the most common elements in steel slag, coexisted with CaO in the forms of MgO and Al2O3, respectively. During the calcium looping process, MgO served as a well spacer to increase the porosity of sorbents together with Al2O3 serving as a durable stabilizer to coresist the sintering of CaCO3 grains at high temperatures. PMID:25961319

  15. Modeling of a coal-fired slagging combustor: Development of a slag submodel

    SciTech Connect

    Wang, X.H.; Zhao, D.Q.; He, L.B.; Jiang, L.Q.; He, Q.; Chen, Y.

    2007-05-15

    In a slagging combustor or furnace, the high combustion temperature makes the molten slag layer cover the wall and capture the particles. If these particles contain combustible matter, they will continue to burn on the running slag. As a result, the total amount of ash deposition will be much greater than that in dry-wall combustors and the total heat flux through the deposition surface will change greatly. Considering the limitations of existing simulation methods for slagging combustion, this paper introduces a new wall burning model and slag flow model from the analysis of particle deposition phenomena. Combined with a conventional combustion simulation program, the total computational frame is introduced. From comparisons of simulation results from several kinds of methods with experimental data, the conclusion is drawn that the conventional simulation methods are not very suitable for slagging combustion and the wall burning mechanism should be considered more thoroughly. (author)

  16. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  17. COAL SLAGGING AND REACTIVITY TESTING

    SciTech Connect

    Donald P. McCollor; Kurt E. Eylands; Jason D. Laumb

    2003-10-01

    carbon as well as slagging. A second phase of the project involved advanced analysis of the baseline coal along with an Australian coal fired at the plant. These analysis results were used in equilibrium thermodynamic modeling along with a coal quality model developed by the EERC to assess slagging, fouling, and opacity for the coals. Bench-scale carbon conversion testing was performed in a drop-tube furnace to assess the reactivity of the coals. The Australian coal had a higher mineral content with significantly more clay minerals present than the baseline coal. The presence of these clay minerals, which tend to melt at relatively low temperatures, indicated a higher potential for problematic slagging than the baseline coal. However, the pyritic minerals, comprising over 25% of the baseline mineral content, may form sticky iron sulfides, leading to severe slagging in the burner region if local areas with reducing conditions exist. Modeling results indicated that neither would present significant fouling problems. The Australian coal was expected to show slagging behavior much more severe than the baseline coal except at very high furnace temperatures. However, the baseline coal was predicted to exhibit opacity problems, as well as have a higher potential for problematic calcium sulfate-based low-temperature fouling. The baseline coal had a somewhat higher reactivity than the Australian coal, which was consistent with both the lower average activation energy for the baseline coal and the greater carbon conversion at a given temperature and residence time. The activation energy of the baseline coal showed some effect of oxygen on the activation energy, with E{sub a} increasing at the lower oxygen concentration, but may be due to the scatter in the baseline coal kinetic values at the higher oxygen level tested.

  18. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    , especially in high-temperature environments need to be understood and properly modeled. The viscosity of slag and the thermal conductivity of ash deposits are among two of the most important constitutive parameters that need to be studied. The accurate formulation or representations of the (transport) properties of coal (and biomass for co-firing cases) present a special challenge of modeling efforts in computational fluid dynamics applications. In this report, we first provide a brief review of the various approaches taken by different researchers in formulating or obtaining a slag viscosity model. In general, these models are based on experiments. Since slag behaves as a non-linear fluid, we discuss the constitutive modeling of slag and the important parameters that must be studied.

  19. Phosphorus partitioning and recovery of low-phosphorus iron-rich compounds through physical separation of Linz-Donawitz slag

    NASA Astrophysics Data System (ADS)

    Makhija, Dilip; Rath, Rajendra Kumar; Chakravarty, Kaushik; Patra, Abhay Shankar; Mukherjee, Asim Kumar; Dubey, Akhilesh Kumar

    2016-07-01

    The Linz-Donawitz (LD) steelmaking process produces LD slag at a rate of about 125 kg/t. After metallic scrap recovery, the non-metallic LD slag is rejected because its physical/chemical properties are unsuitable for recycling. X-ray diffraction (XRD) studies have indicated that non-metallic LD slag contains a substantial quantity of mineral phases such as di- and tricalcium silicates. The availability of these mineral phases indicates that LD slag can be recycled by iron (Fe)-ore sintering. However, the presence of 1.2wt% phosphorus (P) in the slag renders the material unsuitable for sintering operations. Electron probe microscopic analysis (EPMA) studies indicated concentration of phosphorus in dicalcium silicate phase as calcium phosphate. The Fe-bearing phases (i.e., wustite and dicalcium ferrite) showed comparatively lower concentrations of P compared with other phases in the slag. Attempts were made to lower the P content of LD slag by adopting various beneficiation techniques. Dry high-intensity magnetic separation and jigging were performed on as-received samples with particle sizes of 6 and 3 mm. Spiral separation was conducted using samples ground to sizes of less than 1 and 0.5 mm. Among these studies, grinding to 0.5 mm followed by spiral concentration demonstrated the best results, yielding a concentrate with about 0.75wt% P and 45wt% Fe.

  20. A Comparison Study of the Oxygen-Rich Side Blow Furnace and the Oxygen-Rich Bottom Blow Furnace for Liquid High Lead Slag Reduction

    NASA Astrophysics Data System (ADS)

    Chen, Lin; Hao, Zhandong; Yang, Tianzu; Liu, Weifeng; Zhang, Duchao; Zhang, Li; Bin, Shu; Bin, Wanda

    2015-05-01

    This work investigates the characteristics of the oxygen-rich side blow furnace (OSBF) and the oxygen-rich bottom blow furnace (OBBF) as the reductive smelting reactor for molten high lead slag. The slags were collected from different sampling points of these furnaces during a regular high lead slag reduction process and analyzed. It is disclosed that lead content of the melt in the OSBF shows dramatic fluctuations, while melt from different sampling points of the furnace behave similarly, exhibiting the characteristics of batch reactor. An obvious axial lead content gradient is detected in the OBBF, showing the characteristics of a plug flow reactor. The industrial performances of these furnaces are also compared. The results indicate that 1.38% higher lead recovery can be achieved by using the OSBF instead of the OBBF. Unit energy consumptions of the OBBF-OSBF and OBBF-OBBF processes can be reduced to 230 kgce/ t crude lead, which is 70 kgce/ t crude lead less than that of the tradition Shuikoushan (SKS) process.

  1. Molten Slag Would Boost Coal Conversion

    NASA Technical Reports Server (NTRS)

    Ferrall, J. F.

    1984-01-01

    Reactor increases residence time of uncovered char. Near-100percent carbon conversion achievable in reactor incorporating moltenslag bath. Slag maintains unconverted carbon impinging on surface at high temperatures for longer period of time, enhancing conversion.

  2. Semi lightweight concretes produced by volcanic slags

    SciTech Connect

    Topcu, I.B.

    1997-01-01

    The properties of the semi-lightweight concretes produced by using volcanic slags as coarse aggregate were investigated. The volcanic slags were brought from the quarry crushed and then classified according to their aggregate sizes of 0--8, 0--16, 0--31.5, 4--8, and 8--16 mm. The concrete series of five different volcanic slag sizes were produced by addition of a specific cement paste in volume fractions of 0.15, 0.30, 0.45 and 0.60. The cubic, cylindrical and prismatic specimens were made from each of the concrete series. The physical and mechanical properties of the concrete series were determined by conducting unit weight, slump, ultrasound velocity, Schmidt hardness, cylindrical and cubic compressive, bending and splitting tensile strength tests. The results indicated that the volcanic slags can be safely used in the production of semi lightweight concrete.

  3. Pulverized coal firing of aluminum melting furnaces. Final report. [Sulfide capacity of various slags in given temperature range

    SciTech Connect

    Stewart, D.L. Jr.; Dastolfo, L.E. Jr.; DeYoung, D.H.

    1984-04-01

    Significant progress has been achieved in the development of a desulfurizing coal combustion process by the Aluminum Company of America (Alcoa) in a research program funded by the United States Department of Energy. Conceptually, high sulfur coal is burned with additives in a staged cyclone combustor, such that sufficient sulfur to obviate products of combustion (POC) scrubbing is retained in the slag by-product. Bench scale studies conducted during the program have shown that 70% of the sulfur (2.65% sulfur coal) reports to the slag at equilibrium through a 25% addition of iron ore to the coal. Results obtained correlate with published data for similar slag at higher temperatures. In pilot scale combustion tests, equilibrium levels of coal sulfur were retained by the slag (11 to 14%). Equilibrium sulfur capture was limited by low particulate retention and operating temperature higher than optimal. Cost estimates for implementation of the process are included in this report. 28 references, 39 figures, 58 tables.

  4. Understanding Slag Freeze Linings

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2014-09-01

    Slag freeze linings, the formation of protective deposit layers on the inner walls of furnaces and reactors, are increasingly used in industrial pyrometallurgical processes to ensure that furnace integrity is maintained in these aggressive, high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat transfer considerations. These thermal models have assumed that the interface between the stationary frozen layer and the agitated molten bath at steady-state deposit thickness consists of the primary phase, which stays in contact with the bulk liquid at the liquidus temperature. Recent experimental studies, however, have clearly demonstrated that the temperature of the deposit/liquid bath interface can be lower than the liquidus temperature of the bulk liquid. A conceptual framework has been proposed to explain the observations and the factors influencing the microstructure and the temperature of the interface at steady-state conditions. The observations are consistent with a dynamic steady state that is a balance between (I) the rate of nucleation and growth of solids on detached crystals in a subliquidus layer as this fluid material moves toward the stagnant deposit interface and (II) the dissolution of these detached crystals as they are transported away from the interface by turbulent eddies. It is argued that the assumption that the interface temperature is the liquidus of the bulk material represents only a limiting condition, and that the interface temperature can be between T liquidus and T solidus depending on the process conditions and bath chemistry. These findings have implications for the modeling approach and boundary conditions required to accurately describe these systems. They also indicate the opportunity to integrate considerations of heat and mass flows with the selection of melt chemistries in the design of future high temperature industrial reactors.

  5. Effect of Temperature Gradient on Industrial Coal Slag Infiltration into Porous Refractory Materials in Slagging Gasifiers

    SciTech Connect

    Kaneko, Tetsuya Kenneth; Bennett, James P.; Dridhar, Seetharaman

    2011-12-01

    Infiltration characteristics of industrial coal slag into alumina (Al{sub 2}O{sub 3}) refractory material with a temperature gradient induced along the slag's penetration direction are compared to those obtained under near-isothermal conditions. Experiments were conducted with a hot-face temperature of 1450°C and a CO/CO{sub 2} ratio of 1.8, which corresponds to an oxygen partial pressure of ~10{sup −8} atm. The refractory under the near-isothermal temperature profile, with higher average temperatures, demonstrated a greater penetration depth than its counterpart that was under the steeper temperature gradient. Slag that did not infiltrate into the refractory due to the induced temperature gradient, pooled and solidified on the top of the sample. Within the pool, a conglomerated mass of troilite (FeS) formed separately from the surrounding slag. Microscopy of the cross-sectioned infiltrated refractories revealed that the slag preferentially corroded the matrix regions closer to the top surface. Furthermore, the formation of a thick layer of hercynite (FeAl{sub 2}O{sub 4}) at the top of refractory/slag interface significantly depleted the slag of its iron-oxide content with respect to its virgin composition. A qualitative description of the penetration process is provided in this article.

  6. Polyethylene nanofibres with very high thermal conductivities.

    PubMed

    Shen, Sheng; Henry, Asegun; Tong, Jonathan; Zheng, Ruiting; Chen, Gang

    2010-04-01

    Bulk polymers are generally regarded as thermal insulators, and typically have thermal conductivities on the order of 0.1 W m(-1) K(-1). However, recent work suggests that individual chains of polyethylene--the simplest and most widely used polymer--can have extremely high thermal conductivity. Practical applications of these polymers may also require that the individual chains form fibres or films. Here, we report the fabrication of high-quality ultra-drawn polyethylene nanofibres with diameters of 50-500 nm and lengths up to tens of millimetres. The thermal conductivity of the nanofibres was found to be as high as approximately 104 W m(-1) K(-1), which is larger than the conductivities of about half of the pure metals. The high thermal conductivity is attributed to the restructuring of the polymer chains by stretching, which improves the fibre quality toward an 'ideal' single crystalline fibre. Such thermally conductive polymers are potentially useful as heat spreaders and could supplement conventional metallic heat-transfer materials, which are used in applications such as solar hot-water collectors, heat exchangers and electronic packaging. PMID:20208547

  7. High quality transparent conducting oxide thin films

    DOEpatents

    Gessert, Timothy A.; Duenow, Joel N.; Barnes, Teresa; Coutts, Timothy J.

    2012-08-28

    A transparent conducting oxide (TCO) film comprising: a TCO layer, and dopants selected from the elements consisting of Vanadium, Molybdenum, Tantalum, Niobium, Antimony, Titanium, Zirconium, and Hafnium, wherein the elements are n-type dopants; and wherein the transparent conducting oxide is characterized by an improved electron mobility of about 42 cm.sup.2/V-sec while simultaneously maintaining a high carrier density of .about.4.4e.times.10.sup.20 cm.sup.-3.

  8. Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

    PubMed

    Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

    2015-01-01

    Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. PMID:25597686

  9. Crystallization phenomena in slags

    NASA Astrophysics Data System (ADS)

    Orrling, Carl Folke

    2000-09-01

    The crystallization of the mold slag affects both the heat transfer and the lubrication between the mold and the strand in continuous casting of steel. In order for mold slag design to become an engineering science rather than an empirical exercise, a fundamental understanding of the melting and solidification behavior of a slag must be developed. Thus it is necessary to be able to quantify the phenomena that occur under the thermal conditions that are found in the mold of a continuous caster. The double hot thermocouple technique (DHTT) and the Confocal Laser Scanning Microscope used in this study are two novel techniques for investigating melting and solidification phenomena of transparent slags. Results from these techniques are useful in defining the phenomena that occur when the slag film infiltrates between the mold and the shell of the casting. TTT diagrams were obtained for various slags and indicated that the onset of crystallization is a function of cooling rate and slag chemistry. Crystal morphology was found to be dependent upon the experimental temperature and four different morphologies were classified based upon the degree of melt undercooling. Continuous cooling experiments were carried out to develop CCT diagrams and it was found that the amount and appearance of the crystalline fraction greatly depends on the cooling conditions. The DHTT can also be used to mimic the cooling profile encountered by the slag in the mold of a continuous caster. In this differential cooling mode (DCT), it was found that the details of the cooling rate determine the actual response of the slag to a thermal gradient and small changes can lead to significantly different results. Crystal growth rates were measured and found to be in the range between 0.11 mum/s to 11.73 mum/s depending on temperature and slag chemistry. Alumina particles were found to be effective innoculants in oxide melts reducing the incubation time for the onset of crystallization and also extending

  10. Triple-activated blast furnace slag

    SciTech Connect

    Clarke, W.J.

    1995-12-31

    The current shortage of portland cement in the world will require the use of Ground Granulated Blast Furnace Slag (GGBFS) to fill demands in many industrialized countries. Therefore, an extensive series of triple-activated slag experiments have been undertaken to optimize an economical combination of mechanical properties for alkali-activated slags. Na{sub 2}OSiO{sub 2} (N Grade), Ca(OH){sub 2}, H{sub 2}O and Na{sub 2}CO{sub 3} have been added as activators in 5 to 10, 0 to 5 and 0 to 5 weight percentages of water and slag in a mix with a water:cement ratio of 1:1. Silica Fume and Sika 10 superplasticizer have been added as 1 and 10 weight percent of slag. Set times, initial hardening times and compressive strengths at percentages of the mix to identify more refined formulations. Finally, the resulting aggregate to develop a triple-activated slag formulation with the ultimate objective of contributing toward satisfying the world shortage of high performance concrete.

  11. Phosphorus removal by steel slag filters: modeling dissolution and precipitation kinetics to predict longevity.

    PubMed

    Claveau-Mallet, Dominique; Courcelles, Benoît; Comeau, Yves

    2014-07-01

    This article presents an original numerical model suitable for longevity prediction of alkaline steel slag filters used for phosphorus removal. The model includes kinetic rates for slag dissolution, hydroxyapatite and monetite precipitation and for the transformation of monetite into hydroxyapatite. The model includes equations for slag exhaustion. Short-term batch tests using slag and continuous pH monitoring were conducted. The model parameters were calibrated on these batch tests and experimental results were correctly reproduced. The model was then transposed to long-term continuous flow simulations using the software PHREEQC. Column simulations were run to test the effect of influent P concentration, influent inorganic C concentration and void hydraulic retention time on filter longevity and P retention capacity. High influent concentration of P and inorganic C, and low hydraulic retention time of voids reduced the filter longevity. The model provided realistic P breakthrough at the column outlet. Results were comparable to previous column experiments with the same slag regarding longevity and P retention capacity. A filter design methodology based on a simple batch test and numerical simulations is proposed. PMID:24871615

  12. Electrical conductivity of chlorite at high pressures and high temperatures

    NASA Astrophysics Data System (ADS)

    Eymard, I.; Mibe, K.; Reynard, B.

    2012-12-01

    In the mantle wedge of subduction zones, high electrical-conductivity bodies have been observed. In order to understand the cause of high-conductivity body in subduction zones, we measured the electrical conductivity of polycrystalline chlorite, at pressures from 2 to 4 GPa and at high temperatures up to 850K using complex impedance spectroscopy in a multi-anvil high-pressure apparatus. The electrical conductivity increased slightly with increasing pressure. The obtained electrical conductivity values are higher than serpentine and talc (Reynard et al., 2011; Guo et al., 2011) and are slightly lower than brucite (Fujita et al., 2007). Although the obtained values are higher compared to serpentine, the presence of chlorite alone is not high enough to explain high-conductivity bodies in subduction-zones. Instead, the presence of some amount of saline fluids is inferred.

  13. Making IGCC slag valuable

    SciTech Connect

    Wicker, K.

    2005-12-01

    All indications are that integrated gasification combined-cycle (IGCC) technology will play a major role in tomorrow's generation industry. But before it does, some by-products of the process must be dealt with, for example unburned carbon that can make IGCC slag worthless. Charah Inc.'s processing system, used at Tampa Electric's Polk Station for years, segregates the slag's constituents by size, producing fuel and building materials. 3 figs.

  14. An Innovative High Thermal Conductivity Fuel Design

    SciTech Connect

    PI: James S. Tulenko; Co-PI: Ronald H. Baney,

    2007-10-14

    Uranium dioxide (UO2) is the most common fuel material in commercial nuclear power reactors. UO2 has the advantages of a high melting point, good high-temperature stability, good chemical compatibility with cladding and coolant, and resistance to radiation. The main disadvantage of UO2 is its low thermal conductivity. During a reactor’s operation, because the thermal conductivity of UO2 is very low, for example, about 2.8 W/m-K at 1000 oC [1], there is a large temperature gradient in the UO2 fuel pellet, causing a very high centerline temperature, and introducing thermal stresses, which lead to extensive fuel pellet cracking. These cracks will add to the release of fission product gases after high burnup. The high fuel operating temperature also increases the rate of fission gas release and the fuel pellet swelling caused by fission gases bubbles. The amount of fission gas release and fuel swelling limits the life time of UO2 fuel in reactor. In addition, the high centerline temperature and large temperature gradient in the fuel pellet, leading to a large amount of stored heat, increase the Zircaloy cladding temperature in a lost of coolant accident (LOCA). The rate of Zircaloy-water reaction becomes significant at the temperature above 1200 oC [2]. The ZrO2 layer generated on the surface of the Zircaloy cladding will affect the heat conduction, and will cause a Zircaloy cladding rupture. The objective of this research is to increase the thermal conductivity of UO2, while not affecting the neutronic property of UO2 significantly. The concept to accomplish this goal is to incorporate another material with high thermal conductivity into the UO2 pellet. Silicon carbide (SiC) is a good candidate, because the thermal conductivity of single crystal SiC is 60 times higher than that of UO2 at room temperature and 30 times higher at 800 oC [3]. Silicon carbide also has the properties of low thermal neutron absorption cross section, high melting point, good chemical

  15. Energy effective approach for activation of metallurgical slag

    NASA Astrophysics Data System (ADS)

    Mazov, I. N.; Khaydarov, B. B.; Mamulat, S. L.; Suvorov, D. S.; Saltikova, Y. S.; Yudin, A. G.; Kuznetsov, D. V.

    2016-01-01

    The paper presents results of investigation of the process of mechanical activation of metallurgical slag using different approaches - ball milling and electromagnetic vortex apparatus. Particle size distribution and structure of mechanically activated slag samples were investigated, as well as energetic parameters of the activation process. It was shown that electromagnetic vortex activation is more energy effective and allows to produce microscale milled slag-based concrete using very short treatment time. Activated slag materials can be used as clinker-free cement in civilian and road construction, providing ecology-friendly technology and recycling of high-tonnage industrial waste.

  16. Electrochemical corrosion of iron-magnesium-alumina spinel (FMAS) in molten potassium salts and coal slag

    SciTech Connect

    Marchant, D.D.; Griffin, C.W.; Bates, J.L.

    1981-01-01

    Iron, magnesium-alumina spinel (FMAS) (0.25 Fe/sub 3/O/sub 4/ . 0.75 MgAl/sub 2/O/sub 4/) has been considered for use as an electrode in magnetohydrodynamic (MHD) generator channels. Predominantly an electronic conductor, FMAS has adequate electrical conductivity (>1 S/m) above 520/sup 0/K. In addition, FMAS can be easily fabricated into a form and sintered in air to >90% theoretical density and has a melting point of 2124 +- 20/sup 0/K. Laboratory tests to measure both the electrochemical and chemical corrosion of FMAS in molten K/sub 2/CO/sub 3/, K/sub 2/SO/sub 4/ and coal slags were developed at the Pacific Northwest Laboratory to evaluate the relative corrosion of FMAS. Under isothermal conditions, a direct electric current was passed between an anode and a cathode through a molten electrolyte. The molten coal slags were synthetic high-calcium, low-iron Montana Rosebud and low-calcium, high-iron Illinois No. 6. Evaluations of electrochemical corrosion were made as functions of current density, temperature, and slag composition. These results were compared to those of FMAS tested without electric current. The corrosion rates and reaction products were investigated by optical microscopy and scanning electron microscopy. Overall, FMAS has too-high an electrochemical corrosion rate to be considered as MHD electrodes in Montana Rosebud coal slag or in systems where only molten potassium salts are present. However, FMAS may be considered for use in high-iron coal slags although the corrosion rates are still quite high even in these slags.

  17. High H- ionic conductivity in barium hydride

    NASA Astrophysics Data System (ADS)

    Verbraeken, Maarten C.; Cheung, Chaksum; Suard, Emmanuelle; Irvine, John T. S.

    2015-01-01

    With hydrogen being seen as a key renewable energy vector, the search for materials exhibiting fast hydrogen transport becomes ever more important. Not only do hydrogen storage materials require high mobility of hydrogen in the solid state, but the efficiency of electrochemical devices is also largely determined by fast ionic transport. Although the heavy alkaline-earth hydrides are of limited interest for their hydrogen storage potential, owing to low gravimetric densities, their ionic nature may prove useful in new electrochemical applications, especially as an ionically conducting electrolyte material. Here we show that barium hydride shows fast pure ionic transport of hydride ions (H-) in the high-temperature, high-symmetry phase. Although some conductivity studies have been reported on related materials previously, the nature of the charge carriers has not been determined. BaH2 gives rise to hydride ion conductivity of 0.2 S cm-1 at 630 °C. This is an order of magnitude larger than that of state-of-the-art proton-conducting perovskites or oxide ion conductors at this temperature. These results suggest that the alkaline-earth hydrides form an important new family of materials, with potential use in a number of applications, such as separation membranes, electrochemical reactors and so on.

  18. Processing fine stainless-steel slag using spiral concentration.

    PubMed

    Wolfe, Eric R; Klima, Mark S

    2008-04-01

    In this study, the effectiveness of spiral concentration to process a fine (-1 mm) stainless-steel slag was evaluated. Specifically, testing was conducted to determine the feasibility of producing a high metal content stainless steel product and a low metal content aggregate product. This involved investigating a key operating variable for both five-and seven-turn spiral concentrators. The raw slag and spiral products were characterized to determine their respective size and metal distributions. Separation testing was carried out using the two full-scale spiral concentrators to evaluate the effects of feed solids concentration on spiral performance at solids feed rates ranging from 15 to 30 kg/min. The results indicated that under certain conditions, a high-quality metal fraction could be produced. For example, using the five-turn spiral, a product containing 95% metal was obtained at a low metal recovery. Both spirals were ineffective at concentrating the aggregate fraction. Overall, the feed solids concentration did not significantly affect the quality or recoveries of the products, particularly for feed solids concentrations less than 35% by weight. In order to improve the metal recoveries and to produce a low-metal aggregate material, reprocessing of the product streams and/or additional liberation of the raw slag would be required. PMID:18324536

  19. Other Oxides Pre-removed from Bangka Tin Slag to Produce a High Grade Tantalum and Niobium Oxides Concentrate

    NASA Astrophysics Data System (ADS)

    Permana, S.; Soedarsono, J. W.; Rustandi, A.; Maksum, A.

    2016-05-01

    Indonesia, as the second largest tin producer in the world, has a byproduct from the production of tin. This byproduct is in the forms of tin slag containing tantalum pentoxide (Ta2O5) and niobium pentoxide (Nb2O5). This study focuses on the recovery of tantalum pentoxide and niobium pentoxide from the tin slag. In the process, one part of the tin slag sample was sieved only (BTS), and the other was roasted at 900°C, water quenched and then sieved (BTS-RQS). Samples BTS and BTS-RQS were characterized by thermo gravimetric analysis (TGA) and X-ray flourence (XRF). One part of BTS-RQS sample was dissolved in hydrofluoric acid (HF) and the other was dissolved in hydrochloric acid (HCl), washed with distilled water, then dissolved into sodium hydroxide (NaOH). Each sample was characterized by using XRF. The BTS sample produced the highest recovery of 0.3807 and 0.6978% for Ta2O5 and Nb2O5, respectively, from the particle size of -1.00+0.71 and a fraction of 47.29%, while BTS-RQS produced the highest recovery of 0.3931 and 0.8994% for Ta2O5 and Nb2O5, respectively, on the particle size of -0.71+0350 and a fraction of 21%. BTS-RQS, dissolved with 8% hydro fluoride acid, yields tantalum pentoxide and niobium pentoxide with a ratio of 2.01 and 2.09, respectively. For the sample BTS-RQS dissolve first with 6M hydrochloric acid, washed with distilled water, then dissolved with sodium hydroxide 10M, the yield ratios are 1.60 and 1.84 for tantalum pentoxide and niobium pentoxide, respectively. In this study, it is found that the dissolution by using hydrofluoric acid 8% yields the best ratio.

  20. On the high conductivity of nonconjugated polymers

    SciTech Connect

    Lachinov, A. N. Kornilov, V. M.; Zagurenko, T. G.; Zherebov, A. Yu.

    2006-04-15

    The mechanism of charge transfer in a metal-electroactive polymer-metal structure has been experimentally studied near the threshold of the uniaxial-pressure-induced transition into a high-conductivity state in the polymer. The dynamics of the I-V curve is investigated as a function of the applied pressure. The data obtained are analyzed in terms of the model of injection currents using the concepts of possible scanning of a quasi-Fermi level near an injection level. Our estimates suggest that a narrow band made of deep trap states located near the Fermi level forms in the polymer film in the pretransition pressure range. In the immediate vicinity of the transition range, a narrow band of coherent charge transfer appears from these states; this band can be responsible for the high metal-type conductivity of thin polymer films, which has been repeatedly observed by many researchers.

  1. Highly conductive, printable pastes from capillary suspensions

    NASA Astrophysics Data System (ADS)

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-08-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics.

  2. Highly conductive, printable pastes from capillary suspensions.

    PubMed

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-01-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics. PMID:27506726

  3. Highly Conductive Multifunctional Graphene Polycarbonate Nanocomposites

    NASA Technical Reports Server (NTRS)

    Yoonessi, Mitra; Gaier, James R.

    2010-01-01

    Graphene nanosheet bisphenol A polycarbonate nanocomposites (0.027 2.2 vol %) prepared by both emulsion mixing and solution blending methods, followed by compression molding at 287 C, exhibited dc electrical percolation threshold of approx.0.14 and approx.0.38 vol %, respectively. The conductivities of 2.2 vol % graphene nanocomposites were 0.512 and 0.226 S/cm for emulsion and solution mixing. The 1.1 and 2.2 vol % graphene nanocomposites exhibited frequency-independent behavior. Inherent conductivity, extremely high aspect ratio, and nanostructure directed assembly of the graphene using PC nanospheres are the main factors for excellent electrical properties of the nanocomposites. Dynamic tensile moduli of nanocomposites increased with increasing graphene in the nanocomposite. The glass transition temperatures were decreased with increasing graphene for the emulsion series. High-resolution electron microscopy (HR-TEM) and small-angle neutron scattering (SANS) showed isolated graphene with no connectivity path for insulating nanocomposites and connected nanoparticles for the conductive nanocomposites. A stacked disk model was used to obtain the average particle radius, average number of graphene layers per stack, and stack spacing by simulation of the experimental SANS data. Morphology studies indicated the presence of well-dispersed graphene and small graphene stacking with infusion of polycarbonate within the stacks.

  4. Highly conductive multifunctional graphene polycarbonate nanocomposites.

    PubMed

    Yoonessi, Mitra; Gaier, James R

    2010-12-28

    Graphene nanosheet-bisphenol A polycarbonate nanocomposites (0.027-2.2 vol %) prepared by both emulsion mixing and solution blending methods, followed by compression molding at 287 °C, exhibited dc electrical percolation threshold of ∼0.14 and ∼0.38 vol %, respectively. The conductivities of 2.2 vol % graphene nanocomposites were 0.512 and 0.226 S/cm for emulsion and solution mixing. The 1.1 and 2.2 vol % graphene nanocomposites exhibited frequency-independent behavior. Inherent conductivity, extremely high aspect ratio, and nanostructure directed assembly of the graphene using PC nanospheres are the main factors for excellent electrical properties of the nanocomposites. Dynamic tensile moduli of nanocomposites increased with increasing graphene in the nanocomposite. The glass transition temperatures were decreased with increasing graphene for the emulsion series. High-resolution electron microscopy (HR-TEM) and small-angle neutron scattering (SANS) showed isolated graphene with no connectivity path for insulating nanocomposites and connected nanoparticles for the conductive nanocomposites. A stacked disk model was used to obtain the average particle radius, average number of graphene layers per stack, and stack spacing by simulation of the experimental SANS data. Morphology studies indicated the presence of well-dispersed graphene and small graphene stacking with infusion of polycarbonate within the stacks. PMID:21082818

  5. Highly conductive, printable pastes from capillary suspensions

    PubMed Central

    Schneider, Monica; Koos, Erin; Willenbacher, Norbert

    2016-01-01

    We have used the capillary suspension phenomenon to design conductive pastes for printed electronic applications, such as front side metallization of solar cells, without non-volatile, organic additives that often deteriorate electrical properties. Adding a small amount of a second, immiscible fluid to a suspension creates a network of liquid bridges between the particles. This capillary force-controlled microstructure allows for tuning the flow behavior in a wide range. Yield stress and low-shear viscosity can be adjusted such that long-term stability is provided by inhibiting sedimentation, and, even more importantly, narrow line widths and high aspect ratios are accessible. These ternary mixtures, called capillary suspensions, exhibit a strong degree of shear thinning that allows for conventional coating or printing equipment to be used. Finally, the secondary fluid, beneficial for stability and processing of the wet paste, completely evaporates during drying and sintering. Thus, we obtained high purity silver and nickel layers with a conductivity two times greater than could be obtained with state-of-the-art, commercial materials. This revolutionary concept can be easily applied to other systems using inorganic or even organic conductive particles and represents a fundamental paradigm change to the formulation of pastes for printed electronics. PMID:27506726

  6. Micronutrient availability from steel slag amendment in pine bark substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

  7. Predicting slag viscosity from coal ash composition

    SciTech Connect

    Laumb, J.; Benson, S.A.; Katrinak, K.A.; Schwalbe, R.; McCollor, D.P.

    1999-07-01

    Management of slag flow from cyclone-fired utility boilers requires accurate prediction of viscosity. Cyclones tend to build up slag when the cyclone combustion temperature is less than the temperature required to melt and tap the ash from the coal being fired. Cyclone-fired boilers designed for lignite are equipped with predry systems, which remove 6-9% of the moisture from the coal. Cyclones tend to slag when the as-received heating value of the fuel is less than 6350 Btu/lb and T250 (temperature where viscosity equals 250 poise) is greater than 2350 F. The T250 value, as well as the rest of the viscosity-temperature relationship, can be predicted using models based on coal ash composition. The focus of this work is to evaluate several models in terms of their agreement with measured viscosities. Viscosity measurements were made for ten samples, including nine lignite coals and one lignite-derived slag. Model performance is related to the SiO{sub 2}, CaO, and Fe{sub 2}O{sub 3} contents of the slag. The Sage and McIlroy and Kalmanovitch models worked best for high SiO{sub 2} and low Fe{sub 2}O{sub 3} fuels. The Senior model worked best when Fe{sub 2}O{sub 3} content was moderate to high.

  8. Highly anisotropic conductivity in organosiloxane liquid crystals

    NASA Astrophysics Data System (ADS)

    Gardiner, D. J.; Coles, H. J.

    2006-12-01

    In this paper, we present the conductivity and dielectric characterization of three homologous series of smectic A siloxane containing liquid crystals. The materials studied include one monomesogenic series, which consists of a 4-(ω-alkyloxy)-4'-cyanobiphenyl unit terminated by pentamethyldisiloxane, and two bimesogenic series, which consist of twin 4-(ω-alkyloxy)-4'-cyanobiphenyls joined via tetramethyldisiloxane or decamethylpentasiloxane. All of the compounds exhibit wide temperature range enantiotropic smectic A phases; the effect of the siloxane moiety is to suppress nematic morphology even in the short chain homologs. We find that these compounds exhibit a highly anisotropic conductivity: the value perpendicular to the director is to up to 200 times that parallel to the director. For the nonsiloxane analog 4-(ω-octyl)-4'-cyanobiphenyl (8CB), this value is approximately 2. It is also found that the dielectric anisotropy is reduced significantly; a typical value is ˜1 compared to 8.4 for 8CB. We propose that the origin of these unusual properties is in the smectic structure; the microphase separation of the bulky, globular siloxane moieties into liquidlike regions severely inhibits the mobility parallel to the director and across the smectic layers. Further, the inclusion of this unit acts to increase the antiparallel correlations of molecular dipoles in the aromatic and alkyloxy sublayers, reducing the dielectric anisotropy significantly compared to nonsiloxane analogs. The highly anisotropic conductivity suggests that these materials are particularly suitable for application in electro-optic effects which exploit this property, e.g., the bistable electro-optic effect in smectic A liquid crystals.

  9. Highly Conducting Graphite Epoxy Composite Demonstrated

    NASA Technical Reports Server (NTRS)

    Gaier, James R.

    1999-01-01

    Weight savings as high as 80 percent could be achieved if graphite polymer composites could replace aluminum in structures such as electromagnetic interference shielding covers and grounding planes. This could result in significant cost savings, especially for the mobile electronics found in spacecraft, aircraft, automobiles, and hand-held consumer electronics. However, such composites had not yet been fabricated with conductivity sufficient to enable these applications. To address this lack, a partnership of the NASA Lewis Research Center, Manchester College, and Applied Sciences, Inc., fabricated nonmetallic composites with unprecedented electrical conductivity. For these composites, heat-treated, vapor-grown graphite fibers were selected which have a resistivity of about 80 mW-cm, more than 20 times more conductive than typical carbon fibers. These fibers were then intercalated with iodine bromide (IBr). Intercalation is the insertion of guest atoms or molecules between the carbon planes of the graphite fibers. Since the carbon planes are not highly distorted in the process, intercalation has little effect on mechanical and thermal properties. Intercalation does, however, lower the carbon fiber resistivity to less than 10 mW-cm, which is comparable to that of metal fibers. Scaleup of the reaction was required since the initial intercalation experiments would be carried out on 20-mg quantities of fibers, and tens of grams of intercalated fibers would be needed to fabricate even small demonstration composites. The reaction was first optimized through a time and temperature study that yielded fibers with a resistivity of 8.7 2 mW-cm when exposed to IBr vapor at 114 C for 24 hours. Stability studies indicated that the intercalated fibers rapidly lost their conductivity when exposed to temperatures as low as 40 C in air. They were not, however, susceptible to degradation by water vapor in the manner of most graphite intercalation compounds. The 1000-fold scaleup

  10. High frequency stimulation can block axonal conduction.

    PubMed

    Jensen, Alicia L; Durand, Dominique M

    2009-11-01

    High frequency stimulation (HFS) is used to control abnormal neuronal activity associated with movement, seizure, and psychiatric disorders. Yet, the mechanisms of its therapeutic action are not known. Although experimental results have shown that HFS suppresses somatic activity, other data has suggested that HFS could generate excitation of axons. Moreover it is unclear what effect the stimulation has on tissue surrounding the stimulation electrode. Electrophysiological and computational modeling literature suggests that HFS can drive axons at the stimulus frequency. Therefore, we tested the hypothesis that unlike cell bodies, axons are driven by pulse train HFS. This hypothesis was tested in fibers of the hippocampus both in-vivo and in-vitro. Our results indicate that although electrical stimulation could activate and drive axons at low frequencies (0.5-25 Hz), as the stimulus frequency increased, electrical stimulation failed to continuously excite axonal activity. Fiber tracts were unable to follow extracellular pulse trains above 50 Hz in-vitro and above 125 Hz in-vivo. The number of cycles required for failure was frequency dependent but independent of stimulus amplitude. A novel in-vitro preparation was developed, in which, the alveus was isolated from the remainder of the hippocampus slice. The isolated fiber tract was unable to follow pulse trains above 75 Hz. Reversible conduction block occurred at much higher stimulus amplitudes, with pulse train HFS (>150 Hz) preventing propagation through the site of stimulation. This study shows that pulse train HFS affects axonal activity by: (1) disrupting HFS evoked excitation leading to partial conduction block of activity through the site of HFS; and (2) generating complete conduction block of secondary evoked activity, as HFS amplitude is increased. These results are relevant for the interpretation of the effects of HFS for the control of abnormal neural activity such as epilepsy and Parkinson's disease. PMID

  11. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1, 1995--March 31, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-08-01

    This document is the third quarterly status report on a project conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance.

  12. Modeling of Manganese Ferroalloy Slag Properties and Flow During Tapping

    NASA Astrophysics Data System (ADS)

    Muller, Jacques; Zietsman, Johannes Hendrik; Pistorius, Petrus Christiaan

    2015-12-01

    Stable operation of submerged-arc furnaces producing high-carbon ferromanganese (HCFeMn) and silicomanganese (SiMn) requires tapping of consistent amounts of liquid slag and metal. Minimal effort to initiate and sustain tapping at reasonable rates is desired, accommodating fluctuations in especially slag chemical composition and temperature. An analytical model is presented that estimates the tapping rate of the liquid slag-metal mixture as a function of taphole dimensions, coke bed particulate properties, and slag and metal physicochemical properties with dependencies on chemical composition and temperature. This model may be used to evaluate the sensitivity to fluctuations in these parameters, and to determine the influence of converting between HCFeMn and SiMn production. The model was applied to typical HCFeMn and SiMn process conditions, using modeled slag viscosities and densities. Tapping flow rates estimated were comparable to operational data and found to be dependent mostly on slag viscosity. Slag viscosities were generally lower for typical SiMn slags due to the higher temperature used for calculating viscosity. It was predicted that flow through the taphole would mostly develop into laminar flow, with the pressure drop predominantly over the coke bed. Flow rates were found to be more dependent on the taphole diameter than on the taphole length.

  13. Refractory liner materials used in slagging gasifiers

    SciTech Connect

    Bennett, James P.

    2004-09-01

    Refractory liners are used on the working face of entrained flow slagging gasifiers that react coal, petroleum coke, or other carbon feedstock with oxygen and water. The refractory liners protect the gasifier shell from elevated temperatures, corrosive slags, and thermal cycling during gasification. Refractory failure is primarily by two means, corrosive dissolution and spalling. High chrome oxide refractory materials have evolved as the material of choice to line the hot face of gasifiers, yet the performance of these materials does not meet the service requirements of industry. A review of gasifier liner materials, their evolution, issues impacting their performance, and future research direction are discussed.

  14. Effect of Al2O3 Addition on the Precipitated Phase Transformation in Ti-Bearing Blast Furnace Slags

    NASA Astrophysics Data System (ADS)

    Li, Zhongmin; Li, Jinfu; Sun, Yongqi; Seetharaman, Seshadri; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2016-04-01

    The present paper aims to provide a fundamental understanding on phase change of Ti-enriched crystalline phase induced by Al2O3 addition in Ti-bearing blast furnace slags with different basicities using Single Hot Thermocouple Technique and X-ray Diffraction. The results showed that an increase in the Al2O3 content led to phase change from rutile or perovskite to Mg3Al4Ti8O25 and prompted crystallization of the slags with basicity of 0.60 and 0.75, whereas only CaTiO3 was precipitated at a basicity of 0.95. Both thermodynamic and kinetic analyses were conducted to study the slag crystallization, which would throw light on phase change and enhanced crystallization. To further reveal the relationship with Al2O3 addition on slag structure and crystallization, Fourier transform infrared spectroscopy and magic angle spinning-nuclear magnetic resonance were adopted, with AlO4 tetrahedra and AlO6 octahedra observed in the slag. For slags with the basicity of 0.60 and 0.75, AlO6 octahedron, which was suggested to induce the phase change from TiO2 or CaTiO3 to Mg3Al4Ti8O25, was detected at high Al2O3 content. On the other hand, in slags with the basicity of 0.95, abundant Ca2+ may be connected to TiO6 octahedra, resulting in CaTiO3 formation.

  15. Synthetic Biological Protein Nanowires with High Conductivity.

    PubMed

    Tan, Yang; Adhikari, Ramesh Y; Malvankar, Nikhil S; Pi, Shuang; Ward, Joy E; Woodard, Trevor L; Nevin, Kelly P; Xia, Qiangfei; Tuominen, Mark T; Lovley, Derek R

    2016-09-01

    Genetic modification to add tryptophan to PilA, the monomer for the electrically conductive pili of Geobacter sulfurreducens, yields conductive protein filaments 2000-fold more conductive than the wild-type pili while cutting the diameter in half to 1.5 nm. PMID:27409066

  16. First high-temperature applications of anti-gas migration slag cement and settable oil-mud removal spacers in deep south Texas gas wells

    SciTech Connect

    Sweatman, R.E.; Nahm, J.J.; Loeb, D.A.

    1995-12-31

    Applications of a new slag cement and spacer system have reduced the chance of gas channels forming in the cement column during cement hydration in deep, hot south Texas gas wells. These slag cements were formulated with water and conventional cement additives to prevent gas migration and to improve interfacial bonding to oil-wet surfaces. Oil-mud removal spacer fluids (OMRS) were also specially formulated to remove oily residues and improve water-wetting of the oil-wet surfaces. These OMRS can also be designed to develop compressive strength when cementing operations have been completed. Set slag cement provides a tight gas seal with shear-bond healing capacity, as demonstrated by recently developed HTHP shear-bond strength tests. The previously reported phenomenon of healing or regeneration of slag-mix bonds has been reproduced with slag cement. The rapid development of strength at the top of the long cement column and the improved bonding to oil-wet surfaces were the two major improvements provided by the slag cement. OMRS can clean oil-wet surfaces, and then set once the job has been completed. Laboratory tests and field evaluations based on cement bond logs and pressure tests indicated improved bonding and isolation of the gas zones. Field applications of slag cements and OMRS fluids have led to greater primary and plug cementing successes in south Texas gas wells, and well production economics have improved accordingly.

  17. Characterization of structure and thermophysical properties of three ESR slags

    NASA Astrophysics Data System (ADS)

    Plotkowski, A.; deBarbadillo, J.; Krane, Matthew J. M.

    2016-07-01

    The structure and properties of electroslag remelting (ESR) slags were characterized. Slags samples of three compositions were obtained from industrial remelting processes at Special Metals Corporation and from casting in a laboratory vacuum induction melter. The structure of the slag samples was observed using optical and electron microscopy, and phases were identified and their relative amounts quantified using X-ray diffraction. Laser flash thermal diffusivity, density, and differential scanning calorimetry measurements for specific heat were performed to determine the bulk thermal conductivity of the samples. Sample porosity was measured as a function of depth using a serial sectioning technique, and a onedimensional computational model was developed to estimate the thermal conductivity of the fully dense slags. These results are discussed in context with previous studies, and opportunities for future research are identified. AFRL Case Number: 88ABW-2015-1871.

  18. High mobility annealing of Transparent Conductive Oxides

    NASA Astrophysics Data System (ADS)

    Warzecha, M.; Owen, J. I.; Wimmer, M.; Ruske, F.; Hotovy, J.; Hüpkes, J.

    2012-04-01

    To improve electrical properties a high temperature annealing treatment was applied to several transparent conductive oxides (TCO), namely tin doped indium oxide (ITO), Ga- or Al- doped ZnO (ZnO:Al/Ga), ion beam assisted deposited (IBAD) ZnO:Ga and Ga doped zinc magnesium oxide (ZnMgO:Ga). All these films were grown by magnetron sputtering. During the annealing process all TCO films were capped with 50 nm of amorphous silicon in order to protect the films from environmental impact. Increase in mobility up to 72 cm2/Vs and low resistivity of 1.6 × 10-4 Ωcm was achieved for ZnO:Al after annealing at 650°C for 24 h. Independent of the deposition conditions and doping or alloying material almost all ZnO based films show a consistent improvement in mobility. Also for ITO films a decrease in resistivity with partially improved mobility was found after annealing. However, not all ITO films show consistent improvement, but carrier density above 1021 cm-3 while ZnO films show no clear trend for carrier density but a remarkable increase in mobility. Thus we propose the healing of defects and the activation of donors to be most significant effects for ZnO and ITO films, respectively.

  19. Hierarchical Order of Influence of Mix Variables Affecting Compressive Strength of Sustainable Concrete Containing Fly Ash, Copper Slag, Silica Fume, and Fibres

    PubMed Central

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal “influence” in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  20. Hierarchical order of influence of mix variables affecting compressive strength of sustainable concrete containing fly ash, copper slag, silica fume, and fibres.

    PubMed

    Natarajan, Sakthieswaran; Karuppiah, Ganesan

    2014-01-01

    Experiments have been conducted to study the effect of addition of fly ash, copper slag, and steel and polypropylene fibres on compressive strength of concrete and to determine the hierarchical order of influence of the mix variables in affecting the strength using cluster analysis experimentally. While fly ash and copper slag are used for partial replacement of cement and fine aggregate, respectively, defined quantities of steel and polypropylene fibres were added to the mixes. It is found from the experimental study that, in general, irrespective of the presence or absence of fibres, (i) for a given copper slag-fine aggregate ratio, increase in fly ash-cement ratio the concrete strength decreases and with the increase in copper slag-sand ratio also the rate of strength decrease and (ii) for a given fly ash-cement ratio, increase in copper slag-fine aggregate ratio increases the strength of the concrete. From the cluster analysis, it is found that the quantities of coarse and fine aggregate present have high influence in affecting the strength. It is also observed that the quantities of fly ash and copper slag used as substitutes have equal "influence" in affecting the strength. Marginal effect of addition of fibres in the compression strength of concrete is also revealed by the cluster analysis. PMID:24707213

  1. An Innovative High Thermal Conductivity Fuel Design

    SciTech Connect

    Jamil A. Khan

    2009-11-21

    Thermal conductivity of the fuel in today's Light Water Reactors, Uranium dioxide, can be improved by incorporating a uniformly distributed heat conducting network of a higher conductivity material, Silicon Carbide. The higher thermal conductivity of SiC along with its other prominent reactor-grade properties makes it a potential material to address some of the related issues when used in UO2 [97% TD]. This ongoing research, in collaboration with the University of Florida, aims to investigate the feasibility and develop a formal methodology of producing the resultant composite oxide fuel. Calculations of effective thermal conductivity of the new fuel as a function of %SiC for certain percentages and as a function of temperature are presented as a preliminary approach. The effective thermal conductivities are obtained at different temperatures from 600K to 1600K. The corresponding polynomial equations for the temperature-dependent thermal conductivities are given based on the simulation results. Heat transfer mechanism in this fuel is explained using a finite volume approach and validated against existing empirical models. FLUENT 6.1.22 was used for thermal conductivity calculations and to estimate reduction in centerline temperatures achievable within such a fuel rod. Later, computer codes COMBINE-PC and VENTURE-PC were deployed to estimate the fuel enrichment required, to maintain the same burnup levels, corresponding to a volume percent addition of SiC.

  2. Determination of slagging behavior of various coal ash samples by using DTF

    SciTech Connect

    Kim, H.T.; Choi, B.C.; Park, S.W.

    1999-07-01

    The objective of this study is to investigate slagging behavior of various ash samples with the conjunction to the properties of ashes and original coal such as concentration of each ash components, ash slagging temperature and slag viscosity. To simulate actual ash melting condition in coal combustion as well as gasification, DTF (drop tube furnace) is utilized for the acquisition of slag sample with different reaction condition. The sampled slag is photographed for the visual inspection and the shape of the slag is evaluated with ash properties. The sampled ash slag is also analyzed with XRD for the determination of phase transition during the ash melting. Furthermore, coal ashes are processed with Ash Fusion Determinator for the fusion temperature and High-Temperature Viscometer for the slag viscosity. Such ash-related properties are also determined by empirical formulation for the refinement of the result. So far, three different coal samples, Alaska, Datong, Cyprus are investigated. For the 3 ash samples, slag formation shows similar shape in combustion as well as gasification condition and completely different shape with different coal types. Alaska slag, which represents higher fluidity, is penetrated into alumina disk so that small half-cone shape of slag is produced. However, Cyprus slag is formed with more circular shape of sphere and Datong slag represents an in-between shape. More coal samples will be studied for the determination of slag behavior. The shape data will be analyzed with ash composition, fluidity behavior and ash fusion determination of original coal. Such relationship will be the baseline to determine the operation parameter of slag removal in the 3 ton/day coal gasifier located in the Ajou University, Suwon, Korea.

  3. Nonequilibrium Sulfur Capture and Retention in an Air cooled Slagging Coal Combustion.

    SciTech Connect

    Zauderer, B.

    1997-04-14

    Calcium oxide sorbents injected in a slagging combustor react with the sulfur released during coal combustion to form sulfur bearing particles, some of which are deposited on the liquid slag layer on the combustor wall. Since the solubility of sulfur in liquid slag is low, the slag must be drained from the combustor to limit sulfur re-evolution into the gas phase. The objective of this 24 month project is to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag that is drained from the combustor. The last of the 16 tests planned for this project was completed in the present reporting period. This was the first test in this project that validated one of the primary hypothesis of this project, namely to retain substantial quantities of sulfur in slag requires high slag mass flow rate. Previous attempts to achieve high sulfur retention with artificial slag met limited success. In this, the 16th test, a high, 37%, ash Indian coal was injected into Coal Tech`s 20 MMBtu/hr air cooled, slagging combustor with gypsum, CaSO{sub 4} (2H{sub 2}O). The slag analysis showed that 20% of the sulfur in the gypsum remained in the slag. This is double the highest sulfur concentration in slag measured in numerous test operations with this combustor. While the test results to date have met the objectives of this project, further high slag mass flow rate tests are planned with the Indian coal to optimize sulfur retention in slag.

  4. Slag recycling of irradiated vanadium

    SciTech Connect

    Gorman, P.K.

    1995-04-05

    An experimental inductoslag apparatus to recycle irradiated vanadium was fabricated and tested. An experimental electroslag apparatus was also used to test possible slags. The testing was carried out with slag materials that were fabricated along with impurity bearing vanadium samples. Results obtained include computer simulated thermochemical calculations and experimentally determined removal efficiencies of the transmutation impurities. Analyses of the samples before and after testing were carried out to determine if the slag did indeed remove the transmutation impurities from the irradiated vanadium.

  5. Slag characterization and removal using pulse detonation for coal gasification. Quarterly research report, July 1--September 31, 1996

    SciTech Connect

    Huque, Z.; Mei, D.; Biney, P.O.; Zhou, J.; Ali, M.R.

    1996-10-25

    Boiler slagging and fouling as a result of inorganic impurities in combustion gases being deposited on heat transfer tubes have caused severe problems in coal-fired power plant operation. These problems are fuel, system design, and operating condition dependent. Conventional slag and ash removal methods include the use of in situ blowing or jet-type devices such as air or steam soot blowers and water lances. Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. The detonation wave technique based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. These detonation waves have been demonstrated experimentally to have exceptionally high shearing capability important to the task of removing slag and fouling deposits. Several tests have been performed with single shot detonation wave at University of Texas at Arlington to remove the slag deposit. To hold the slag deposit samples at the exit of detonation tube, two types of fixture was designed and fabricated. They are axial arrangement and triangular arrangement. The slag deposits from the utility boilers have been used to prepare the slag samples for the test. The experimental results show that the single shot detonation wave is capable of removing the entire slag (types of slag deposited on economizer, and air-heater, i.e., relatively softer slags) and 30% of the reheater slag (which is harder) even at a distance of 6 in. from the exit of a detonation engine tube. Wave strength and slag orientation also have different effects on the chipping off of the slag. The annual report discusses about the results obtained in effectively removing the slag.

  6. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, Paul A.; Bloom, Ira D.; Roche, Michael F.

    1987-01-01

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with a ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material.

  7. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, P.A.; Bloom, I.D.; Roche, M.F.

    1986-04-17

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with an ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material.

  8. Electrochemical cell with high conductivity glass electrolyte

    DOEpatents

    Nelson, P.A.; Bloom, I.D.; Roche, M.F.

    1987-04-21

    A secondary electrochemical cell with sodium-sulfur or other molten reactants is provided with a ionically conductive glass electrolyte. The cell is contained within an electrically conductive housing with a first portion at negative potential and a second portion insulated therefrom at positive electrode potential. The glass electrolyte is formed into a plurality of elongated tubes and placed lengthwise within the housing. The positive electrode material, for instance sulfur, is sealed into the glass electrolyte tubes and is provided with an elongated axial current collector. The glass electrolyte tubes are protected by shield tubes or sheets that also define narrow annuli for wicking of the molten negative electrode material. 6 figs.

  9. Conducting polymer for high power ultracapacitor

    DOEpatents

    Shi, Steven Z.; Gottesfeld, Shimshon

    2002-01-01

    In accordance with the purposes of the present invention, as embodied and broadly described herein, the present invention is directed to an electrode having a conducting polymer active material for use in an ultracapacitor. The conducting polymer active material is electropolymerized onto a carbon paper substrate from a mixed solution of a dimer of (3,3' bithiophene) (BT) and a monomer that is selected from the group of thiophenes derived in the 3-position, having an aryl group attached to thiophene in the 3-position or having aryl and alkly groups independently attached to thiophene in the 3 and 4 positions.

  10. Coal gasifier wall protection system - slag shedding technique

    SciTech Connect

    Sanscrainte, W.; Marshall, D.

    1982-12-01

    This report describes how a long-term slag shedding experiment was developed. The results of the evaluation of various materials and techniques for protecting gasifier walls from damaging environments while maintaining high efficiency and good cooling properties are presented. This report states that an A 387 alloy appears to be an acceptable gasifier wall material. Cyclic slag shedding and slag thickness are dependent on cooling level, temperature and surface roughness. A water-cooled test section was operated successfully at full-scale operating temperature.

  11. Slag/mud mixtures improve cementing operations in China

    SciTech Connect

    Wu, D.; Peiyan; Huang, B.

    1996-12-23

    The use of blast furnace slag, which is inexpensive and widely available throughout China, can with proper activators and retarders, solidify mud into an excellent cementing material. The use of slag-mix has been somewhat controversial. Some experts claim slag-mix is the most important progress to date in mud-to-cement conversion and has become another choice for cementing practices.They also believed there were no fundamental limitations to its application downhole, and conceivably the material could be used for any well cemented. Other experts have different points of view and thought it might have limits for oil field use. In their studies, the basic mud had to be diluted by 60% or more with water before the blast furnace slag (BFS) was added. Their slag slurries showed a high incidence of cracking and apparent brittle nature, bad settling stability, and volume shrinkage. To date, the Chinese National petroleum Corp. (CNPC) has used mud solidification by slag successfully on 22 cementing jobs in the Sichun, Changqing, Jidong, and Shengli oil fields.The major purpose of these investigations was to determine the application of slag-mix technology to various cementing operations.

  12. Decalcification resistance of alkali-activated slag.

    PubMed

    Komljenović, Miroslav M; Baščarević, Zvezdana; Marjanović, Nataša; Nikolić, Violeta

    2012-09-30

    This paper analyses the effects of decalcification in concentrated 6M NH(4)NO(3) solution on mechanical and microstructural properties of alkali-activated slag (AAS). Portland-slag cement (CEM II/A-S 42.5 N) was used as a benchmark material. Decalcification process led to a decrease in strength, both in AAS and in CEM II, and this effect was more pronounced in CEM II. The decrease in strength was explicitly related to the decrease in Ca/Si atomic ratio of C-S-H gel. A very low ratio of Ca/Si ~0.3 in AAS was the consequence of coexistence of C-S-H(I) gel and silica gel. During decalcification of AAS almost complete leaching of sodium and tetrahedral aluminum from C-S-H(I) gel also took place. AAS showed significantly higher resistance to decalcification in relation to the benchmark CEM II due to the absence of portlandite, high level of polymerization of silicate chains, low level of aluminum for silicon substitution in the structure of C-S-H(I), and the formation of protective layer of polymerized silica gel during decalcification process. In stabilization/solidification processes alkali-activated slag represents a more promising solution than Portland-slag cement due to significantly higher resistance to decalcification. PMID:22818592

  13. Effect of fuel quality on slagging behavior in a cyclone-fired boiler

    SciTech Connect

    Katrinak, K.; Laumb, J.; Peterson, W.; Schwalbe, R.

    1998-12-31

    Relationships between the occurrence of poor slag flow episodes at a cyclone-fired boiler, coal mineral content, heating value, and other fuel quality parameters have been investigated. In addition, optimization of boiler operating conditions to match coal quality is the major emphasis of current activities. The boiler fires North Dakota lignite, a highly variable fuel, and experiences intermittent cyclone slagging problems related to coal quality. Cyclone slagging episodes were found to occur when the heating value of the fuel was less than 6600 Btu/lb and the T250 was greater than 2250 F. Higher-Btu coals burn hotter and appear to be able to handle higher T250 values without slagging. Other fuel quality parameters related to cyclone slag flow behavior include high silicon and aluminum concentrations and high concentrations of the silicon- and aluminum-rich clay minerals illite and montmorillonite. These minerals are thought to contribute to cyclone slagging episodes by reducing the ability of the slag to incorporate calcium, thus leading to increased slag viscosity. To improve slag flow behavior, operating conditions have been modified to maintain high temperatures in the cyclones. Changes include increasing coal drying temperature and balancing the air/fuel ratio. T250 can be readily calculated from coal ash composition. Clays and other minerals can be identified in individual coal particles using automated scanning electron microscopy with energy-dispersive X-ray spectrometry. Use of these analytical techniques can enable potential cyclone slagging problems to be predicted in advance.

  14. Thermal Conductivity of Argon at High Pressures and High Temperatures

    NASA Astrophysics Data System (ADS)

    Wong, M. L.; Goncharov, A. F.; Dalton, D. A.; Ojwang, J.; Struzhkin, V.; Konopkova, Z.; Lazor, P.

    2010-12-01

    Accurate data on the thermal conductivity of argon at high pressures and high temperatures is essential to unraveling the nature of the Earth’s interior. Argon is a common pressure-transmitting medium in diamond anvil cell (DAC) experiments, which is commonly used for studying the properties of minerals at pressures and temperatures native to the mantel and core. We used a transient heating technique (Beck et al., 2007) in a symmetric DAC up to 50 GPa and 2500 K. A thin iridium foil (1 μm thick) positioned in a recessed gasket hole filled with argon served as a heat absorber (coupler) to pump thermal energy into the sample. We used 6 μs width pulses from electronically modulated Yb-based fiber laser. We determined the temperature of the coupler with 500 ns time resolution by applying the Planck function to its thermal emission spectrum, and doing this over time yields temperature verses time for the coupler. Using finite element (FE) calculation methods we simulated the heat flux transfer in the DAC cavity using the experimentally determined geometric and laser heating parameters. The thermochemical parameters of Ir and Ar were determined by scaling the ambient pressure data using the available equations of state. The temperature dependent thermal conductivity of Ar was determined by fitting the results of FE calculations to the experimentally determined time dependent coupler temperature. We used the results of the theoretical calculations (Tretiakov & Scandolo, 2004) as the initial input. The results for the pressure and temperature dependent thermal conductivity of Ar will be reported at the meeting. This work is supported by NSF EAR 0711358, NSF-REU, Carnegie Institution of Washington, and DOE-NNSA (CDAC). Beck, P; Goncharov, A.F., Struzhkin, V.V., Militzer, B, Mao, H.K, Hemley, R.J. (2007). Measurement of thermal diffusivity at high pressure using a transient heating technique, Appl Phys. Lett. 91, 181914-(1-3). Tretiakov, K. V. & S. Scandolo (2004

  15. Influence of aluminium nitride as a foaming agent on the preparation of foam glass-ceramics from high-titanium blast furnace slag

    NASA Astrophysics Data System (ADS)

    Shi, Huan; Feng, Ke-qin; Wang, Hai-bo; Chen, Chang-hong; Zhou, Hong-ling

    2016-05-01

    To effectively reuse high-titanium blast furnace slag (TS), foam glass-ceramics were successfully prepared by powder sintering at 1000°C. TS and waste glass were used as the main raw materials, aluminium nitride (AlN) as the foaming agent, and borax as the fluxing agent. The influence of the amount of AlN added (1wt%-5wt%) on the crystalline phases, microstructure, and properties of the produced foam glass-ceramics was studied. The results showed that the main crystal phases were perovskite, diopside, and augite. With increasing AlN content, a transformation from diopside to augite occurred and the crystallinity of the pyroxene phases slightly decreased. Initially, the average pore size and porosity of the foam glass-ceramics increased and subsequently decreased; similarly, their bulk density and compressive strength decreased and subsequently increased. The optimal properties were obtained when the foam glass-ceramics were prepared by adding 4wt% AlN.

  16. A discussion on improving hydration activity of steel slag by altering its mineral compositions.

    PubMed

    Wang, Qiang; Yan, Peiyu; Feng, Jianwen

    2011-02-28

    This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag. PMID:21168967

  17. Desulfurization ability of refining slag with medium basicity

    NASA Astrophysics Data System (ADS)

    Yu, Hui-xiang; Wang, Xin-hua; Wang, Mao; Wang, Wan-jun

    2014-12-01

    The desulfurization ability of refining slag with relative lower basicity ( B) and Al2O3 content ( B = 3.5-5.0; 20wt%-25wt% Al2O3) was studied. Firstly, the component activities and sulfide capacity ( C S) of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution ( L S). Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO ( a CaO), with no deterioration of C S compared with conventional desulfurization slag. The measured L S between high-strength low-alloyed (HSLA) steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.

  18. Use of granular slag columns for lead removal.

    PubMed

    Dimitrova, S V

    2002-09-01

    The use of granular blast furnace slag (GBFS)-packed columns to treat lead-containing solutions has been investigated. The results obtained indicated that the slag usage rate decreased with increasing flow velocity, particle size, initial lead concentration and decreasing with bed height. Lead removed selectively in the presence of other heavy metal ions. High concentrations of sodium and especially calcium in the solutions impeded the uptake of lead. For 20 mg l(-1) lead concentration an empty bed contact time greater of 4 min provided to efficient use of the slag bed. Column pH was an important parameter to lead removal under dynamic conditions and reflected the influence of the investigated factors. During all runs lead breakthrough coincided with an abrupt drop in effluent pH. The apparent mechanisms of lead removal in GBFS column are sorption (ion exchange and adsorption) on the slag surface and precipitation. PMID:12405409

  19. Strength and pore structure of ternary blended cement mortars containing blast furnace slag and silica fume

    SciTech Connect

    Bagel, L.

    1998-07-01

    Blended cement mortars with fixed workability and incorporating blast furnace slag and silica fume, were tested for compressive strength and mercury intrusion, with a view to comparing their performance with that of plain Portland cement mortar and/or slag-cement mortar. The obtained results showed that with high portions of slag and silica fume in the binding system, the mortars reached relatively satisfactory level of compressive strength and contributed to the significantly denser pore structure.

  20. Estimating phosphorus removal by steel slag in a flume experiment: effects of P concentrations and subsurface hydrological conditions

    NASA Astrophysics Data System (ADS)

    Chagas, I. S. P.; Huang, C. H.; Bowling, L. C.; Smith, D. R.

    2015-12-01

    Managing excessive phosphorus (P) is essential to reduce the incidence of environmental quality issues, such as eutrophication and harmful algal blooms. One potential strategy that have been developed with this purpose is the use of P sorption materials (PSMs) to sequester P from water systems, which is the objective of this study. We evaluated the performance of steel slag, an industrial by-product with high P sorption potential, through a flume experiment under two different subsurface hydrological conditions, drainage and saturation, and two input P concentrations, 1 and 5 ppm. The 10-m flume configuration, designed to simulate processes occurring in a drainage ditch, is comprised of four 2.5-m sequential segments: a sediment bed, a slag bed over sediment, a slag dam built over a slag bed, and another sediment bed. In the experiments, all four segments of the flume were set to either saturation or with a constant drainage (percolation) of 0.1 L/min for each segment. The experiment was conducted with a constant flow of elevated P water at 7.3 L/min for 4 hrs (adsorption run) and followed 24 hrs later by a 4-hr run of deionized water (desorption run) at the same inflow rate. The adsorption-desorption cycle was repeated three times with the same sediment and slag materials, to allow testing of the resilience of P sorption under different PSM placement, subsurface hydrologic and P loading conditions. Preliminary results from the first adsorption and desorption cycle show that the flow-through slag section sequestered the most P during the adsorption runs. By comparing the different P inflow concentrations analysis, it is clear that the removal process is concentration driven: 83% of the injected P was removed in the 5 ppm as compared to 46% in the 1 ppm saturation run. Because of the higher P removal at 5 ppm P inflow, slightly higher release was also observed during the desorption run. Analyses of the persistence of steel slag as PSM under repeated adsorption and

  1. Study of Chromium Oxide Activities in EAF Slags

    NASA Astrophysics Data System (ADS)

    Yan, Baijun; Li, Fan; Wang, Hui; Sichen, Du

    2016-02-01

    The activity coefficients of chromium in Cu-Cr melts were determined by equilibrating liquid copper with solid Cr2O3 in CO-CO2 atmosphere. The temperature dependence of the activity coefficients of chromium in Cu-Cr melts could be expressed as lg γ_{Cr}(s)^{0} = { 3 2 5 9( ± 1 8 6} )/T - 0. 5 9( { ± 0. 1} ). Based on the above results, the activities of bivalent and trivalent chromium oxide in some slags at 1873 K (1600 °C) were measured. The slags were equilibrated with Cu-Cr melts under two oxygen partial pressures ( {p_{O}_{ 2} }} } = 6.9 × 10-4 and 1.8 × 10-6 Pa, respectively). The morphology of the quenched slags and the solubility of chromium oxide in the melts were investigated by EPMA, SEM, and XRD. Under both oxygen partial pressures, the slags were saturated by the solid solution MgAl2- x Cr x O4- δ . At the low oxygen partial pressure (1.8 × 10-6 Pa), the content of Cr in the liquid phase varied from 0.4 to 1.6 mass pct with the total Cr content in the slags increasing from 1.3 to 10.8 mass pct. At the high oxygen partial pressure (6.9 × 10-4 Pa), the content of Cr in the liquid phase decreased to the level of 0.2 to 0.6 mass pct. Both the activities of CrO and Cr2O3 in slag were found to increase approximately linearly with the increase of the total Cr content in slag. While the oxygen partial pressure had minor effect on the activity of Cr2O3 in the slag, it had significant effect on the activity of CrO.

  2. Use of ancient copper slags in Portland cement and alkali activated cement matrices.

    PubMed

    Nazer, Amin; Payá, Jordi; Borrachero, María Victoria; Monzó, José

    2016-02-01

    Some Chilean copper slag dumps from the nineteenth century still remain, without a proposed use that encourages recycling and reduces environmental impact. In this paper, the copper slag abandoned in landfills is proposed as a new building material. The slags studied were taken from Playa Negra and Púquios dumps, both located in the region of Atacama in northern Chile. Pozzolanic activity in lime and Portland cement systems, as well as the alkali activation in pastes with copper slag cured at different temperatures, was studied. The reactivity of the slag was measured using thermogravimetric analysis (TGA), scanning electron microscopy (SEM), X-ray diffraction (XRD), electrical conductivity and pH in aqueous suspension and Fourier Transform Infrared Spectroscopy (FTIR). Furthermore, copper slag-Portland cement mortars with the substitution of 25% (by weight) of cement by copper slag and alkali-activated slag mortars cured at 20 and 65 °C were made, to determine the compressive strength. The results indicate that the ancient copper slags studied have interesting binding properties for the construction sector. PMID:26615227

  3. Properties and hydration of blended cements with steelmaking slag

    SciTech Connect

    Kourounis, S.; Tsivilis, S. . E-mail: stsiv@central.ntua.gr; Tsakiridis, P.E.; Papadimitriou, G.D.; Tsibouki, Z.

    2007-06-15

    The present research study investigates the properties and hydration of blended cements with steelmaking slag, a by-product of the conversion process of iron to steel. For this purpose, a reference sample and three cements containing up to 45% w/w steel slag were tested. The steel slag fraction used was the '0-5 mm', due to its high content in calcium silicate phases. Initial and final setting time, standard consistency, flow of normal mortar, autoclave expansion and compressive strength at 2, 7, 28 and 90 days were measured. The hydrated products were identified by X-ray diffraction while the non-evaporable water was determined by TGA. The microstructure of the hardened cement pastes and their morphological characteristics were examined by scanning electron microscopy. It is concluded that slag can be used in the production of composite cements of the strength classes 42.5 and 32.5 of EN 197-1. In addition, the slag cements present satisfactory physical properties. The steel slag slows down the hydration of the blended cements, due to the morphology of contained C{sub 2}S and its low content in calcium silicates.

  4. Effects of Slag Ejection on Solid Rocket Motor Performance

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

    1995-01-01

    In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

  5. Decontamination of metals by melt refinings/slagging: An annotated bibliography

    SciTech Connect

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

    1993-07-01

    As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--500 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development.

  6. An Empirical Viscosity Model for Coal Slags

    SciTech Connect

    Matyas, Josef; Cooley, Scott K.; Sundaram, S. K.; Rodriguez, Carmen P.; Edmondson, Autumn B.; Arrigoni, Benjamin M.

    2008-10-25

    Slags of low viscosity readily penetrate the refractory lining in slagging gasifiers, causing rapid and severe corrosion called spalling. In addition, a low-viscosity slag that flows down the gasifier wall forms a relatively thin layer of slag on the refractory surface, allowing the corrosive gases in the gasifier to participate in the chemical reactions between the refractory and the slag. In contrast, a slag viscosity of <25 Pa•s at 1400°C is necessary to minimize the possibility of plugging the slag tap. There is a need to predict and optimize slag viscosity so slagging gasifiers can operate continuously at temperatures ranging from 1300 to 1650°C. The approach adopted in this work was to statistically design and prepare simulated slags, measure the viscosity as a function of temperature, and develop a model to predict slag viscosity based on slag composition and temperature. Statistical design software was used to select compositions from a candidate set of all possible vertices that will optimally represent the composition space for 10 main components. A total of 21 slag compositions were generated, including 5 actual coal slag compositions. The Arrhenius equation was applied to measured viscosity versus temperature data of tested slags, and the Arrhenius coefficients (A and B in ln(vis) = A + B/T) were expressed as linear functions of the slag composition. The viscosity model was validated using 1) data splitting approach, and 2) viscosity/temperature data of selected slag compositions from the literature that were formulated and melted at Pacific Northwest National Laboratory. The capability of the model to predict the viscosity of coal slags was compared with the model developed by Browning et al. because this model can predict the viscosity of slags from coal ash better than the most commonly used empirical models found in the literature.

  7. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. PMID:21712585

  8. Rearrangement of 1D conducting nanomaterials towards highly electrically conducting nanocomposite fibres for electronic textiles.

    PubMed

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-01-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 10(5) S m(-1)) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors. PMID:25792333

  9. Rearrangement of 1D Conducting Nanomaterials towards Highly Electrically Conducting Nanocomposite Fibres for Electronic Textiles

    PubMed Central

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-01-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 105 S m−1) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors. PMID:25792333

  10. Rearrangement of 1D Conducting Nanomaterials towards Highly Electrically Conducting Nanocomposite Fibres for Electronic Textiles

    NASA Astrophysics Data System (ADS)

    Han, Joong Tark; Choi, Sua; Jang, Jeong In; Seol, Seung Kwon; Woo, Jong Seok; Jeong, Hee Jin; Jeong, Seung Yol; Baeg, Kang-Jun; Lee, Geon-Woong

    2015-03-01

    Nanocarbon-based conducting fibres have been produced using solution- or dry-spinning techniques. Highly conductive polymer-composite fibres containing large amounts of conducting nanomaterials have not been produced without dispersants, however, because of the severe aggregation of conducting materials in high-concentration colloidal solutions. Here we show that highly conductive (electrical conductivity ~1.5 × 105 S m-1) polymer-composite fibres containing carbon nanotubes and silver nanowires can be fabricated via a conventional solution-spinning process without any other treatment. Spinning dopes were fabricated by a simple mixing of a polyvinyl alcohol solution in dimethylsulfoxide with a paste of long multi-walled carbon nanotubes dispersed in organic solvents, assisted by quadruple hydrogen-bonding networks and an aqueous silver nanowire dispersion. The high electrical conductivity of the fibre was achieved by rearrangement of silver nanowires towards the fibre skin during coagulation because of the selective favourable interaction between the silver nanowires and coagulation solvents. The prepared conducting fibres provide applications in electronic textiles such as a textile interconnector of light emitting diodes, flexible textile heaters, and touch gloves for capacitive touch sensors.

  11. SLAG CHARACTERIZATION AND REMOVAL USING PULSE DETONATION TECHNOLOGY DURING COAL GASIFICATION

    SciTech Connect

    DR. DANIEL MEI; DR. JIANREN ZHOU; DR. PAUL O. BINEY; DR. ZIAUL HUQUE

    1998-07-30

    Pulse detonation technology for the purpose of removing slag and fouling deposits in coal-fired utility power plant boilers offers great potential. Conventional slag removal methods including soot blowers and water lances have great difficulties in removing slags especially from the down stream areas of utility power plant boilers. The detonation wave technique, based on high impact velocity with sufficient energy and thermal shock on the slag deposited on gas contact surfaces offers a convenient, inexpensive, yet efficient and effective way to supplement existing slag removal methods. A slight increase in the boiler efficiency, due to more effective ash/deposit removal and corresponding reduction in plant maintenance downtime and increased heat transfer efficiency, will save millions of dollars in operational costs. Reductions in toxic emissions will also be accomplished due to reduction in coal usage. Detonation waves have been demonstrated experimentally to have exceptionally high shearing capability, important to the task of removing slag and fouling deposits. The experimental results describe the parametric study of the input parameters in removing the different types of slag and operating condition. The experimental results show that both the single and multi shot detonation waves have high potential in effectively removing slag deposit from boiler heat transfer surfaces. The results obtained are encouraging and satisfactory. A good indication has also been obtained from the agreement with the preliminary computational fluid dynamics analysis that the wave impacts are more effective in removing slag deposits from tube bundles rather than single tube. This report presents results obtained in effectively removing three different types of slag (economizer, reheater, and air-heater) t a distance of up to 20 cm from the exit of the detonation tube. The experimental results show that the softer slags can be removed more easily. Also closer the slag to the exit of

  12. Purex Processing of Dissolved Sand, Slag, and Crucible Containing High Levels of Boric Acid and Calcium Fluoride

    SciTech Connect

    Kyser, E.A.

    1998-05-01

    The plutonium solution obtained from the dissolution of SSC in F- Canyon will be high in fluoride. Flowsheet adjustments must be made to increase the plutonium extraction in the solvent extraction cycle to keep Pu losses from being excessive.

  13. Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

    PubMed

    Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

    2006-11-16

    Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region. PMID:16982138

  14. Durability of Alkali Activated Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Ellis, K.; Alharbi, N.; Matheu, P. S.; Varela, B.; Hailstone, R.

    2015-11-01

    The alkali activation of blast furnace slag has the potential to reduce the environmental impact of cementitious materials and to be applied in geographic zones where weather is a factor that negatively affects performance of materials based on Ordinary Portland Cement. The scientific literature provides many examples of alkali activated slag with high compressive strengths; however research into the durability and resistance to aggressive environments is still necessary for applications in harsh weather conditions. In this study two design mixes of blast furnace slag with mine tailings were activated with a potassium based solution. The design mixes were characterized by scanning electron microscopy, BET analysis and compressive strength testing. Freeze-thaw testing up to 100 freeze-thaw cycles was performed in 10% road salt solution. Our findings included compressive strength of up to 100 MPa after 28 days of curing and 120 MPa after freeze-thaw testing. The relationship between pore size, compressive strength, and compressive strength after freeze-thaw was explored.

  15. Molybdate adsorption from steel slag eluates by subsoils.

    PubMed

    Matern, K; Rennert, T; Mansfeldt, T

    2013-11-01

    Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils. PMID:23973286

  16. SEM evaluation of advanced refractory failures in slagging gasifiers

    SciTech Connect

    Collins, W.Keith; Dahlin, Cheryl L.; Bennett, James P.; Kwong, Kyei-Sing; Rawers, James C.

    2005-08-01

    The SEM is an invaluable tool in the evaluation of advanced refractories and their failure. A reaction vessel?s refractory liner, at minimum, must protect the reaction vessel from elevated temperatures, corrosive slag and thermal cycling. To understand the failure mechanisms ARC staff had first to determine how an advanced chrome rich refractory was attacked by various components that make up a slag. Refractory cups were made from the refractory of interest and various compounds that can be found in a slag such as CaO, SiO2, Fe2O3, NaCl were placed into the test cups and fired for 24 hours at the required temperature with the desired atmosphere. The cups are prepared for examination by embedding in epoxy and cross sectioning. SEM examination revealed how various slag compositions attacked and penetrated the refractory. The slag could corrode, free refractory grains or react with the refractory and from a new compound. It was found that the only way to measure slag component penetration was with multiple elemental X-ray maps. SiO2 penetrated deeply and in many instances moved through the cup. The knowledge of slag refractory interactions gather during cup testing was applied to actual spent refractory from reaction vessels. Obtaining samples from the reaction vessel itself proved difficult due to time constraints imposed in relining. Samples were selected based on spent brick shape, color or location in the heap of spent refractory. Sample preparation affected the results dry, water or oil coolant during cutting may dissolve reaction products. The complex reactions between the slag and refractory made for very interesting and time consuming evaluation. Elemental X-ray maps at low and high magnification combined with point analysis aided in locating regions of interest. Crystals were found growing in voids and appear to be from vapor deposition. Other crystal structures are from the slag refractory interaction. Knowledge gathered from this and other supporting

  17. New evidence for rejuvenation of phosphorus retention capacity in EAF steel slag.

    PubMed

    Drizo, Aleksandra; Cummings, John; Weber, David; Twohig, Eamon; Druschel, Greg; Bourke, Bill

    2008-08-15

    The purpose of this research was to investigate phosphorus (P) retention capacity and rejuvenation potential of electric arc furnace (EAF) steel slag from Quebec and New Zealand (NZ) iron melter slag (IMS). Columns filled with slag materials were fed with dairy effluent and subjected to two feeding and one resting cycle(s). P retention capacities and rejuvenation potentials were determined after each feeding cycle. Elemental composition and mineralogical analysis were performed on IMS samples. Finally, chemical fractionation analysis was conducted on both NZ IMS and Quebec EAF steel slags. The results revealed that initiating a resting period in EAF steel slag filters prior to reaching their P saturation point increased the overall filter P retention capacity by 49.5 and 42.4% compared to 28% in a filter which had its resting period initiated after reaching P saturation. The rejuvenation property could play a significant role in full-scale applications by prolonging life expectancy and increasing cost efficiency. P retention and rejuvenation by NZ slag materials was negligible relative to EAF steel slag material from Quebec. Chemical fractionation analysis revealed differences between materials, indicating that the highest quantities of P were bound to Ca and Fe in EAF steel slag and to Ca and Al fractions in iron melter slag. This study also demonstrates that slag's performance is dependent on the source of the material and the steel making practices. Therefore, testing of the P adsorptive capability and, if relevant, the rejuvenation potential of individual steel mill slags, should be a prerequisite prior to their use in field applications. PMID:18767686

  18. High conductance thermal interface concept for space applications

    NASA Technical Reports Server (NTRS)

    Poulin, Elizabeth C.; Horan, D. C.

    1991-01-01

    An interface concept has been developed which produces high conductance at a thermal/mechanical joint without resorting to high clamping forces or potentially contaminating fillers such as thermal grease. This paper discusses the characteristics of several variations of the high conductance interface concept and compares them to those of existing interface concepts proposed for several Space Station applications. The application of the high conductance concept to thermal joints such as internal coldplate interfaces and external equipment module to heat acquisition plate interfaces would reduce the weight and complexity and increase the efficiency of the Space Station Thermal Management System.

  19. Decontamination of metals by melt refining/slagging: First year progress report

    SciTech Connect

    Mizia, R.E.; Worcester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.

    1994-03-01

    As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult. The problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste storage problems, Westinghouse Idaho Nuclear Company (WINCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technologies for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small scale melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of pilot scale melting demonstrations (100-500 lbs) to be conducted at selected commercial facilities. This program will identify methods that can be used to recycle stainless steel RSM which will be used to fabricate high and low level waste canisters for the Idaho Waste Immobilization Facility. This report summarizes the results of an extensive literature review and the first year`s progress on slag design, small-scale melt refining of surrogate-containing stainless steel (presently only a three month effort), and pilot-scale preparation of surrogate master ingots.

  20. Corrosion resistant refractory ceramics for slagging gasifier environment

    SciTech Connect

    Medvedovski, E.; Chinn, Richard E.

    2004-01-01

    Integrated gasification combined cycle power systems are the most efficient and economical power generation systems with a relatively low environmental impact. The gasification process requires the optimal design of gasifiers with extremely corrosion resistant refractory lining. The majority of the refractory materials tested for gasifier lining applications cannot resist the action of slagging corrosive environment combined with high operation temperatures as high as 1600?C and possible thermal shocks and thermal expansion mismatch between the lining and the slag. Silicon carbide-based ceramics and some zirconia- and zircon-based ceramics manufactured by Ceramic Protection Corporation (CPC) have been tested in a simulated coal-fired slagging gasifier environment at a temperature of 1500?C. Crucible ceramic samples have been examined after exposure to the slag at high temperature. Microstructure studies of the ceramic zone contacted with the slag have been carried out. The highest performance, i.e. the absence of corrosion damage and thermal cracking after testing, was observed for silicon carbide-based ceramics ABSC formed by silicon carbide grains with an optimized particle size distribution bonded by the aluminosilicate crystalline-glassy matrix. Dense zirconia and alumina-zirconia and slightly porous zircon ceramics demonstrated comparatively lower performance due to their lower corrosion resistance and greater thermal cracking. ABSC ceramics can be manufactured as thick-walled large components and may be considered as a promising material for gasifier refractory applications. Similar ceramics, but with finer grain sizes, may also be recommended for thermocouple protection.

  1. Preparation of calcium silicate absorbent from iron blast furnace slag.

    PubMed

    Brodnax, L F; Rochelle, G T

    2000-09-01

    Calcium silicate hydrate (CSH) solids were prepared from hydrated lime and iron blast furnace slag in an aqueous agitated slurry at 92 degrees C. While it was hoped a minimal lime/slag ratio could be used to create near-amorphous CSH, the surface area of the product improved by increasing the lime/slag weight ratio to 2. The addition of gypsum to the lime/slag system dramatically improved the formation of surface area, creating solids with 139 m2/g after 30 hr of reaction when only a minimal amount of lime was present. The SO2 reactivity of solids prepared with gypsum greatly exceeded that of hydrated lime, achieving greater than 70-80% conversion of the alkalinity after 1 hr of reaction with SO2. The use of CaCl2 as an additive to the lime/slag system, in lieu of gypsum, also produced high-surface-area solids, 115 m2/g after 21 hr of reaction. However, the SO2 reactivity of these sorbents was relatively low given the high surface area. This emphasized that the correlation between surface area and SO2 reactivity was highly dependent on the solid phase, which was subsequently dependent on slurry composition. PMID:11055162

  2. Crystallization of synthetic coal-petcoke slag mixtures simulating those encountered in entrained bed slagging gasifiers

    SciTech Connect

    Jinichiro Nakano; Seetharaman Sridhar; Tyler Moss; James Bennett; Kyei-Sing Kwong

    2009-09-15

    Commercial entrained bed slagging gasifiers use a carbon feedstock of coal, petcoke, or combinations of them to produce CO and H{sub 2}. These carbon sources contain mineral impurities that liquefy during gasification and flow down the gasification sidewall, interacting with the refractory linear and solidifying in the cooler zones of the gasifier. Proper slag flow is critical to good gasifier operation. A hot-stage confocal scanning laser microscope (CSLM) was used to analyze the kinetic behavior of slag crystallization for a range of synthetic coal-petcoke mixtures. On the basis of the observed precipitation during cool down studies in the 1200-1700{sup o}C temperature range, a time-temperature-transformation (TTT) diagram was created. The crystallization studies were conducted with a CO/CO{sub 2} (=1.8) corresponding to a gasification PO{sub 2} of approximately 10-8 atm at 1500{sup o}C. Ash chemistries were chosen such that they correspond to coal-petcoke feedstock mixtures with coal ash amounts of 0, 10, 30, 50, 70, and 100% (by weight), with the balance being petcoke ash. The TTT diagram exhibited two crystallization areas, one above and one below 1350{sup o}C. At the nose of the higher temperature curves, karelianite (V{sub 2}O{sub 3}) crystallization occurred and was fastest for a 30% coal-petcoke ash mixture. The second nose was located below 1350{sup o}C and had spinel-type phases that formed at 1200{sup o}C, in which preferred atomic occupation at the octahedral and tetrahedral sites varied depending upon the ash composition. At 1200{sup o}C, an Al-rich spinel formed for 100% coal slag and a Fe-rich spinel formed in petcoke-enriched slags. The addition of petcoke ash to coal ash promoted crystallization in the slag, with additional crystalline phases, such as V-rich spinel, forming at the lower temperatures. These phases were not predicted using commercially available databases. 30 refs., 18 figs.

  3. High thermal conductivity lossy dielectric using a multi layer configuration

    DOEpatents

    Tiegs, Terry N.; Kiggans, Jr., James O.

    2003-01-01

    Systems and methods are described for loss dielectrics. A loss dielectric includes at least one high dielectric loss layer and at least one high thermal conductivity-electrically insulating layer adjacent the at least one high dielectric loss layer. A method of manufacturing a loss dielectric includes providing at least one high dielectric loss layer and providing at least one high thermal conductivity-electrically insulating layer adjacent the at least one high dielectric loss layer. The systems and methods provide advantages because the loss dielectrics are less costly and more environmentally friendly than the available alternatives.

  4. Slag-based saltstone formulations

    SciTech Connect

    Langton, C.A.

    1987-08-01

    Approximately 400 x 10/sup 6/ L of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of Cs/sup +/ and Sr/sup +2/, followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic wasteform. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with the Class F flyash used in saltstone as a functional extender to control heat of hydration and reduce permeability. (Class F flyash is also locally available at SRP.) A monolithic wasteform is produced by the hydration of the slag and flyash. Soluble ion release (NO/sup 3 -/) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes because these species are chemically reduced to a lower valence state by ferrous iron in the slag and are precipitated as relatively insoluble phases, such as Cr(OH)/sub 3/ and TcO/sub 2/. 3 refs., 3 figs., 2 tabs.

  5. Slag-based saltstone formulations

    SciTech Connect

    Langton, C.A.

    1987-08-25

    Approximately 400 x 10/sup 6/ liters of low-level alkaline salt solution will be treated at the Savannah River Plant (SRP) Defense Waste Processing Facility (DWPF) prior to disposal in concrete vaults at SRP. Treatment involves removal of CS/sup +/ and Sr/sup +2/ followed by solidification and stabilization of potential contaminants in saltstone, a hydrated ceramic waste form. Chromium, technetium, and nitrate releases from saltstone can be significantly reduced by substituting hydraulic blast furnace slag for portland cement in the formulation designs. Slag-based mixes are also compatible with Class F fly ash used in saltstone as a functional extender to control heat of hydration and reduce permeability. A monolithic waste form is produced by the hydration of the slag and fly ash. Soluble ion release (NO/sub 3//sup -/) is controlled by the saltstone microstructure. Chromium and technetium are less leachable from slag mixes compared to cement-based waste forms because these species are chemically reduced to a lower valence state by ferrous iron in the slag and precipitated as relatively insoluble phases, such as CR(OH)/sub 3/ and TcO/sub 2/. 5 refs., 4 figs., 4 tabs.

  6. Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

  7. Humidifier for fuel cell using high conductivity carbon foam

    DOEpatents

    Klett, James W.; Stinton, David P.

    2006-12-12

    A method and apparatus of supplying humid air to a fuel cell is disclosed. The extremely high thermal conductivity of some graphite foams lends itself to enhance significantly the ability to humidify supply air for a fuel cell. By utilizing a high conductivity pitch-derived graphite foam, thermal conductivity being as high as 187 W/m.dot.K, the heat from the heat source is more efficiently transferred to the water for evaporation, thus the system does not cool significantly due to the evaporation of the water and, consequently, the air reaches a higher humidity ratio.

  8. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. PMID:24395402

  9. Fabrication Routes for High Strength High Conductivity Wires

    SciTech Connect

    Han, K.; Embury, J.D.; Sims, J.R.; Pantsyrnyi, V.I.; Shikov, A.; Bochvar, A.A.

    1998-10-01

    The development of suitable wires for magnet windings requires both the attainment of suitable combinations of properties (electrical conductivity and strength), the development of a production route capable of fabricating suitable quantity of wire of required dimension (5.2x7.6mm{sup 2} cross-section and 120 m in length) and a product with acceptable fabricability, joinability and service life. In this survey, the authors consider methods of producing suitable wire products by the codeformation of in-situ composites. This will include details of the quality control of the processing of Cu-Ag and Cu-Nb and the assessment of their detailed mechanical properties.

  10. Highly conductive single naphthalene and anthracene molecular junction with well-defined conductance

    SciTech Connect

    Liu, Chenyang; Kaneko, Satoshi; Komoto, Yuki; Fujii, Shintaro Kiguchi, Manabu

    2015-03-09

    We performed electronic investigation on single acene molecular junctions bridging Au-electrodes in ultra-high vacuum conditions using mechanically controllable break junction technique. While the molecular junctions displayed various conductance values at 100 K, they exhibited well-defined high conductance values (∼0.3 G{sub 0}) at 300 K, which is close to that of metal atomic contact. Direct π-binding of the molecules to the Au-electrodes leads to the high conductivities at the metal-molecule interface. At the elevated temperature, single molecular junctions trapped in local metastable structures can be fallen into energetically preferential more stable state and thus we fabricated structurally well-defined molecular junctions.

  11. High conductivity Be-Cu alloys for fusion reactors

    SciTech Connect

    Lilley, E.A.; Adachi, Takao; Ishibashi, Yoshiki

    1995-09-01

    The optimum material has not yet been identified. This will result in heat from plasma to the first wall and divertor. That is, because of cracks and melting by thermal power and shock. Today, it is considered to be some kinds of copper, alloys, however, for using, it must have high conductivity. And it is also needed another property, for example, high strength and so on. We have developed some new beryllium copper alloys with high conductivity, high strength, and high endurance. Therefore, we are introducing these new alloys as suitable materials for the heat sink in fusion reactors.

  12. High Thermal Conductivity Aligned Polyethylene-Graphene Nanocomposites

    NASA Astrophysics Data System (ADS)

    Garg, Jivtesh; Saeidijavash, Mortaza

    We investigate enhancement of thermal conductivity in polyethylene-graphene nanocomposites. The effect of alignment of both the polymer chains and the dispersed graphene flakes on thermal conductivity enhancement will be reported. In this work nanocomposites are prepared through microextrusion of polyethylene pellets and graphene nanopowder. Alignment is achieved through mechanical stretching of the nanocomposites. Thermal conductivity is measured using both Angstrom method and Laser flash. Variables involved in the study are the draw ratio and the weight percentage of graphene nanopowder. Results will shed light on the role of alignment of graphene flakes on enhancing thermal transport and provide new avenues to achieve ultra-high thermal conductivity in polymeric materials.

  13. Analyzing the Technology of Using Ash and Slag Waste from Thermal Power Plants in the Production of Building Ceramics

    NASA Astrophysics Data System (ADS)

    Malchik, A. G.; Litovkin, S. V.; Rodionov, P. V.; Kozik, V. V.; Gaydamak, M. A.

    2016-04-01

    The work describes the problem of impounding and storing ash and slag waste at coal thermal power plants in Russia. Recovery and recycling of ash and slag waste are analyzed. Activity of radionuclides, the chemical composition and particle sizes of ash and slag waste were determined; the acidity index, the basicity and the class of material were defined. The technology for making ceramic products with the addition of ash and slag waste was proposed. The dependencies relative to the percentage of ash and slag waste and the optimal parameters for baking were established. The obtained materials were tested for physical and mechanical properties, namely for water absorption, thermal conductivity and compression strength. Based on the findings, future prospects for use of ash and slag waste were identified.

  14. Effective Thermal Conductivity of High Porosity Open Cell Nickel Foam

    NASA Technical Reports Server (NTRS)

    Sullins, Alan D.; Daryabeigi, Kamran

    2001-01-01

    The effective thermal conductivity of high-porosity open cell nickel foam samples was measured over a wide range of temperatures and pressures using a standard steady-state technique. The samples, measuring 23.8 mm, 18.7 mm, and 13.6 mm in thickness, were constructed with layers of 1.7 mm thick foam with a porosity of 0.968. Tests were conducted with the specimens subjected to temperature differences of 100 to 1000 K across the thickness and at environmental pressures of 10(exp -4) to 750 mm Hg. All test were conducted in a gaseous nitrogen environment. A one-dimensional finite volume numerical model was developed to model combined radiation/conduction heat transfer in the foam. The radiation heat transfer was modeled using the two-flux approximation. Solid and gas conduction were modeled using standard techniques for high porosity media. A parameter estimation technique was used in conjunction with the measured and predicted thermal conductivities at pressures of 10(exp -4) and 750 mm Hg to determine the extinction coefficient, albedo of scattering, and weighting factors for modeling the conduction thermal conductivity. The measured and predicted conductivities over the intermediate pressure values differed by 13%.

  15. Distinctive microstructural features of aged sodium silicate-activated slag concretes

    SciTech Connect

    San Nicolas, Rackel; Bernal, Susan A.; Mejía de Gutiérrez, Ruby; Deventer, Jannie S.J. van; Provis, John L.

    2014-11-15

    Electron microscopic characterisation of 7-year old alkali-activated blast-furnace slag concretes enabled the identification of distinct microstructural features, providing insight into the mechanisms by which these materials evolve over time. Backscattered electron images show the formation of Liesegang-type ring formations, suggesting that the reaction at advanced age is likely to follow an Oswald supersaturation–nucleation–depletion cycle. Segregation of Ca-rich veins, related to the formation of Ca(OH){sub 2}, is observed in microcracked regions due to the ongoing reaction between the pore solution and available calcium from remnant slag grains. A highly dense and uniform interfacial transition zone is identified between siliceous aggregate particles and the alkali activated slag binders, across the concretes assessed. Alkali-activated slag concretes retain a highly dense and stable microstructure at advanced ages, where any microcracks induced at early ages seem to be partially closing, and the remnant slag grains continue reacting.

  16. High thermal conductivity connector having high electrical isolation

    DOEpatents

    Nieman, Ralph C.; Gonczy, John D.; Nicol, Thomas H.

    1995-01-01

    A method and article for providing a low-thermal-resistance, high-electrical-isolation heat intercept connection. The connection method involves clamping, by thermal interference fit, an electrically isolating cylinder between an outer metallic ring and an inner metallic disk. The connection provides durable coupling of a heat sink and a heat source.

  17. Process for fabricating composite material having high thermal conductivity

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  18. Flexible Fabrics with High Thermal Conductivity for Advanced Spacesuits

    NASA Technical Reports Server (NTRS)

    Trevino, Luis A.; Bue, Grant; Orndoff, Evelyne; Kesterson, Matt; Connel, John W.; Smith, Joseph G., Jr.; Southward, Robin E.; Working, Dennis; Watson, Kent A.; Delozier, Donovan M.

    2006-01-01

    This paper describes the effort and accomplishments for developing flexible fabrics with high thermal conductivity (FFHTC) for spacesuits to improve thermal performance, lower weight and reduce complexity. Commercial and additional space exploration applications that require substantial performance enhancements in removal and transport of heat away from equipment as well as from the human body can benefit from this technology. Improvements in thermal conductivity were achieved through the use of modified polymers containing thermally conductive additives. The objective of the FFHTC effort is to significantly improve the thermal conductivity of the liquid cooled ventilation garment by improving the thermal conductivity of the subcomponents (i.e., fabric and plastic tubes). This paper presents the initial system modeling studies, including a detailed liquid cooling garment model incorporated into the Wissler human thermal regulatory model, to quantify the necessary improvements in thermal conductivity and garment geometries needed to affect system performance. In addition, preliminary results of thermal conductivity improvements of the polymer components of the liquid cooled ventilation garment are presented. By improving thermal garment performance, major technology drivers will be addressed for lightweight, high thermal conductivity, flexible materials for spacesuits that are strategic technical challenges of the Exploration

  19. Highly conducting graphene sheets and Langmuir-Blodgett films

    NASA Astrophysics Data System (ADS)

    Li, Xiaolin; Zhang, Guangyu; Bai, Xuedong; Sun, Xiaoming; Wang, Xinran; Wang, Enge; Dai, Hongjie

    2008-09-01

    Graphene is an intriguing material with properties that are distinct from those of other graphitic systems. The first samples of pristine graphene were obtained by `peeling off' and epitaxial growth. Recently, the chemical reduction of graphite oxide was used to produce covalently functionalized single-layer graphene oxide. However, chemical approaches for the large-scale production of highly conducting graphene sheets remain elusive. Here, we report that the exfoliation-reintercalation-expansion of graphite can produce high-quality single-layer graphene sheets stably suspended in organic solvents. The graphene sheets exhibit high electrical conductance at room and cryogenic temperatures. Large amounts of graphene sheets in organic solvents are made into large transparent conducting films by Langmuir-Blodgett assembly in a layer-by-layer manner. The chemically derived, high-quality graphene sheets could lead to future scalable graphene devices.

  20. Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

    PubMed

    Mattila, Hannu-Petteri; Zevenhoven, Ron

    2014-03-01

    A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. PMID:24578147

  1. Physico-chemical characterization of steel slag. Study of its behavior under simulated environmental conditions.

    PubMed

    Navarro, Carla; Díaz, Mario; Villa-García, María A

    2010-07-15

    The chemical and mineralogical composition of steel slag produced in two ArcelorMittal steel plants located in the North of Spain, as well as the study of the influence of simulated environmental conditions on the properties of the slag stored in disposal areas, was carried out by elemental chemical analysis, XRF, X-ray diffraction, thermal analysis, and scanning electron microscopy with EDS analyzer. Spectroscopic characterization of the slag was also performed by using FTIR spectroscopy. Due to the potential uses of the slag as low cost adsorbent for water treatment and pollutants removal, its detailed textural characterization was carried out by nitrogen adsorption-desorption at 77 K and mercury intrusion porosimetry. The results show that the slag is a crystalline heterogeneous material whose main components are iron oxides, calcium (magnesium) compounds (hydroxide, oxide, silicates, and carbonate), elemental iron, and quartz. The slags are porous materials with specific surface area of 11 m(2)g(-1), containing both mesopores and macropores. Slag exposure to simulated environmental conditions lead to the formation of carbonate phases. Carbonation reduces the leaching of alkaline earth elements as well as the release of the harmful trace elements Cr (VI) and V. Steel slags with high contents of portlandite and calcium silicates are potential raw materials for CO(2) long-term storage. PMID:20568743

  2. Study of Phase Relations of ZnO-Containing Fayalite Slag Under Fe Saturation

    NASA Astrophysics Data System (ADS)

    Shi, Huayue; Chen, Liugang; Malfliet, Annelies; Jones, Peter Tom; Blanpain, Bart; Guo, Muxing

    2016-06-01

    A ZnO-containing fayalite-based slag can be formed in copper smelting from secondary raw materials and its high viscosity is a common issue that hinders slag tapping. In this work, the crystallization behavior of the industrial slag was observed in situ by confocal laser scanning microscopy. Solid precipitation was found to be the major cause of the poor slag fluidity. The phase relations in the industrial slag system ZnO-"FeO"-SiO2-Al2O3-CaO (CaO/SiO2 = 0.05, Al2O3/SiO2 = 0.15) were investigated by quenching the samples after reaching equilibrium at 1423 K (1150 °C) under iron saturation. The equilibrium composition of the phases was determined with electron probe micro-analysis. The effect of individual components, such as FeO, ZnO, and CaO on the phase equilibrium of the slag system has been quantitatively studied. The relation between the solid-phase fraction and the chemical composition of the slag has been revealed. Suggestions to modify the slag composition toward low viscosity are provided.

  3. Thermodynamics of Indium Dissolution Behavior in FeO-Bearing Metallurgical Slags

    NASA Astrophysics Data System (ADS)

    Han, Yun Soon; Park, Joo Hyun

    2015-02-01

    Indium solubility in the FeO-SiO2-Al2O3-5CaO-MgOsat slag system was measured at 1573 K (1300 °C) to confirm the thermodynamic dissolution behavior of indium at atm. The indium solubility in FeO-bearing slags increased with increasing oxygen partial pressure and decreased with increasing basicity which is in proportion to the activity of FeO. The dissolution of indium in FeO-bearing slags was confirmed to progress according to the following reaction: The enthalpy change for the dissolution of indium in FeO-bearing slag was about -181 kJ/mol, indicating that indium dissolution is exothermic. The indium solubility in the FeO-SiO2-Al2O3-5CaO-MgOsat slag system was minimized as a function of alumina content at a given FeO/SiO2 ratio, which can be explained by the amphoteric behavior of Al2O3 in the slag system. To improve indium recovery by lowering indium loss to the slag phase during the pyro-recycling of In-containing materials using FeO-bearing metallurgical slags, a lower oxygen potential and lower silica content are highly favorable.

  4. Highly anisotropic thermal conductivity of arsenene: An ab initio study

    NASA Astrophysics Data System (ADS)

    Zeraati, Majid; Vaez Allaei, S. Mehdi; Abdolhosseini Sarsari, I.; Pourfath, Mahdi; Donadio, Davide

    2016-02-01

    Elemental two-dimensional (2D) materials exhibit intriguing heat transport and phononic properties. Here we have investigated the lattice thermal conductivity of newly proposed arsenene, the 2D honeycomb structure of arsenic, using ab initio calculations. Solving the Boltzmann transport equation for phonons, we predict a highly anisotropic thermal conductivity of 30.4 and 7.8 W/mK along the zigzag and armchair directions, respectively, at room temperature. Our calculations reveal that phonons with mean free paths between 20 nm and 1 μ m provide the main contribution to the large thermal conductivity in the zigzag direction; mean free paths of phonons contributing to heat transport in the armchair directions range between 20 and 100 nm. The obtained anisotropic thermal conductivity and feasibility of synthesis, in addition to high electron mobility reported elsewhere, make arsenene a promising material for nanoelectronic applications and thermal management.

  5. A High Conducting Oxide Sulfide Composite Lithium Superionic Conductor

    SciTech Connect

    Rangasamy, Ezhiylmurugan; Keum, Jong Kahk; Sahu, Gayatri; Rondinone, Adam Justin; Dudney, Nancy J; Liang, Chengdu

    2014-01-01

    A hybrid superionic conductor was fabricated utilizing the space charge effect between the LLZO and LPS interfaces. This space-charge effect resulted in an improvement over the individual bulk conductivities of the two systems. Sample with higher weight fractions of LLZO are limited by the porosity and grain boundary resistance arising from non-sintered membranes. By combining the properties of LLZO and LPS, the high temperature sintering step has been avoided thus facilitating easier materials processing. The interfacial resistances were also measured to be minimal at ambient conditions. This procedure thus opens a new avenue for improving the ionic conductivity and electrochemical properties of existing solid state electrolytes. High frequency impedance analyses could aid in resolving the ionic conductivity contributions from the space charge layer in the higher conducting composites while mechanical property investigations could illustrate an improvement in the composite electrolyte in comparison with the crystalline LPS membranes.

  6. Electrically Joining Mixed Conducting Oxides for High Temperature Applications

    SciTech Connect

    Weil, K. Scott; Hardy, John S.

    2003-01-06

    Mixed conducting oxides such as lanthanum strontium cobalt ferrite are currently being investigated for potential use as electrochemically active electrodes and catalytic membranes in a number of high temperature devices, including oxygen generators and solid oxide fuel cells (SOFC). However to take full advantage of the unique properties of these materials, reliable joining techniques need to be developed. What complicates joining in these applications is the requirement that the ceramic-to-metal junction be electrically conductive, so that current can either be drawn from the mixed conducting oxide, in the case of SOFC applications, or be carried to the oxide to initate ionic conduction, as required for oxygen separation and electrocatalysis. This paper outlines a new technique that is being developed to electrically join an oxide conductor to a metal current collector for high temperature electrochemical application.

  7. Dissolutive Wetting and Spreading Phenomena Between Al2O3 Substrate and CaO-Al2O3 Liquid Slags

    NASA Astrophysics Data System (ADS)

    Kim, Seonjin; Lee, Kyuyong; Chung, Yongsug

    2016-04-01

    The wetting and spreading behavior are influenced by the dissolution reaction. The wetting and spreading behavior between CaO-Al2O3 slag and Al2O3 substrate were investigated using the dispensed drop technique and a high speed camera (1000 frame/s) at 1823 K (1550 °C) using saturated slag and non-saturated slag on Al2O3. The contact angle of the saturated slag and the non-saturated slag was not substantially different. The apparent height of the spreading droplet for the non-saturated slag was lower than that of the saturated slag due to the formation of a crater generated by the dissolution reaction. A spherical cap model is associated with crater formation was suggested by analyzing the spread droplet and a quenched sample. The spreading rate of the non-saturated slag was faster than that of the saturated slag due to convection. For the saturated slag, the experimental values are in good agreement with the De Gennes's theoretical model. (Non-reactive viscous model) In contrast, the non-saturated slag curve shifts the experimental curve to correspond with the saturated slag curve.

  8. Development of a Novel Titania Slag Upgrading Process Using Titanium Tetrachloride

    NASA Astrophysics Data System (ADS)

    Kang, Jungshin; Okabe, Toru H.

    2016-02-01

    In order to remove iron from titania slag for the production of high-grade titanium dioxide (TiO2), a novel slag upgrading process was developed based on a selective chlorination method. In the experiments, various types of suitably pretreated slag reacted with titanium tetrachloride (TiCl4) as a chlorinating agent at 1100 K (827 °C) for 5 hours in the presence of carbon. Once the reaction had reached completion, the iron in the slags was selectively removed as iron chloride (FeCl2) in a dry form. As a result, the mass percent of iron decreased from 13.9 to 0.21 pct (nominal, excluding oxygen) and the mass percent of titanium increased from 78.1 to 96.0 pct (nominal, excluding oxygen) under certain conditions. Therefore, this selective chlorination process using TiCl4 is considered a feasible approach for the upgrading of titania slag.

  9. Rapid Dissolution of Quicklime into Molten Slag by Internally Formed Gas

    NASA Astrophysics Data System (ADS)

    Maruoka, Nobuhiro; Nogami, Hiroshi

    2016-07-01

    In steelmaking process, quicklime is used to produce CaO-based slag. Although rapid dissolution of quicklime is required for high-efficiency refining, it is known that the rate decreases when dicalcium silicate (C2S) layer forms around the quicklime by reacting with slag. The equation that driving force is the difference of CaO content between in slag and a liquid phase of slag saturated by C2S has been often used for estimating the dissolution rate of lime, in which this saturated value is thermodynamically determined. The authors, however, revealed that the quicklime used in actual operation showed much faster dissolving rate than that of completely calcined lime that is covered by C2S layer during dissolution into slag. This was caused by a gas formation due to a thermal decomposition of residual limestone existed in quicklime. In this study, the dissolution rate of quicklime with the gas formation is quantitatively investigated.

  10. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 15--November 30, 1994

    SciTech Connect

    1997-07-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasification process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. This project aims to demonstrate the technical and economic viability of the slag utilization technologies developed by Praxis to produce lightweight aggregates (LWA) and ultra-lightweight aggregates (ULWA) from slag in a large-scale pilot operation, followed by total utilization of these aggregates in a number of applications.

  11. Conductance saturation in a series of highly transmitting molecular junctions

    NASA Astrophysics Data System (ADS)

    Yelin, T.; Korytár, R.; Sukenik, N.; Vardimon, R.; Kumar, B.; Nuckolls, C.; Evers, F.; Tal, O.

    2016-04-01

    Revealing the mechanisms of electronic transport through metal-molecule interfaces is of central importance for a variety of molecule-based devices. A key method for understanding these mechanisms is based on the study of conductance versus molecule length in molecular junctions. However, previous works focused on transport governed either by coherent tunnelling or hopping, both at low conductance. Here, we study the upper limit of conductance across metal-molecule-metal interfaces. Using highly conducting single-molecule junctions based on oligoacenes with increasing length, we find that the conductance saturates at an upper limit where it is independent of molecule length. With the aid of two prototype systems, in which the molecules are contacted by either Ag or Pt electrodes, we find two different possible origins for conductance saturation. The results are explained by an intuitive model, backed by ab initio calculations. Our findings shed light on the mechanisms that constrain the conductance of metal-molecule interfaces at the high-transmission limit.

  12. Glasslike Heat Conduction in High-Mobility Crystalline Semiconductors

    NASA Astrophysics Data System (ADS)

    Cohn, J. L.; Nolas, G. S.; Fessatidis, V.; Metcalf, T. H.; Slack, G. A.

    1999-01-01

    The thermal conductivity of polycrystalline semiconductors with type-I clathrate hydrate crystal structure is reported. Ge clathrates (doped with Sr and/or Eu) exhibit lattice thermal conductivities typical of amorphous materials. Remarkably, this behavior occurs in spite of the well-defined crystalline structure and relatively high electron mobility ( ~100 cm2/V s). The dynamics of dopant ions and their interaction with the polyhedral cages of the structure are a likely source of the strong phonon scattering.

  13. High conductivity magnetic tearing instability. [of neutral plasma sheets

    NASA Technical Reports Server (NTRS)

    Cross, M. A.; Van Hoven, G.

    1976-01-01

    Linearized equations of magnetohydrodynamics are used to investigate the tearing mode, for arbitrary values of the conductivity, through a consideration of the additional effect of the electron-inertia contribution to Ohm's law. A description is provided of the equilibrium and subsequent instability in the magnetohydrodynamic approximation. A method for solving the perturbation equations in the linear approximation is discussed and attention is given to the results in the high conductivity limit.

  14. Synthetic Coal Slag Infiltration into Varying Refractory Materials

    SciTech Connect

    Kaneko, Tetsuya K; Thomas, Hugh; Bennett, James P; Sridhar, Seetharaman

    2012-10-01

    The infiltrations of synthetic coal slag into 99%Al{sub 2}O{sub 3}, 85%Al{sub 2}O{sub 3}–15%SiO{sub 2}, and 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} refractories with a temperature gradient induced along the penetration direction were compared to one another. The infiltrating slag was synthesized with a composition that is representative of an average of the ash contents from U S coal feedstock. Experiments were conducted with a hot-face temperature of 1450°C in a CO/CO{sub 2} atmosphere. Minimal penetration was observed in the 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} material because interactions between the refractory and the slag produced a protective layer of FeCr{sub 2}O{sub 4}, which impeded slag flow into the bulk of the refractory. After 5 h, the 99%Al{sub 2}O{sub 3} sample exhibited an average penetration of 12.7 mm whereas the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} sample showed 3.8 mm. Slag infiltrated into the 99%Al{sub 2}O{sub 3} and 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} refractory systems by dissolving the respective refractories' matrix materials, which consist of fine Al{sub 2}O{sub 3} particles and an amorphous alumino-silicate phase. Due to enrichment in SiO{sub 2}, a network-former, infiltration into the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} system yielded a higher viscosity slag and hence, a shallower penetration depth. The results suggest that slag infiltration can be limited by interactions with the refractory through the formation of either a solid layer that physically impedes fluid flow or a more viscous slag that retards infiltration.

  15. Effect of Slag on Titanium, Silicon, and Aluminum Contents in Superalloy During Electroslag Remelting

    NASA Astrophysics Data System (ADS)

    Jiang, Zhou-Hua; Hou, Dong; Dong, Yan-Wu; Cao, Yu-Long; Cao, Hai-Bo; Gong, Wei

    2016-04-01

    Many factors influence the chemical composition in electroslag remelting (ESR) steel, including atmosphere in crucible, melting rate, slag composition, deoxidation, and so on. Fluoride-based slag, which is exposed to liquid metal directly, influences the chemical composition of ESR ingots to a large extent. The present paper focuses on the effect of slag on the titanium, silicon, and aluminum contents in ingots based on the interaction of the slag and metal. In present work, superalloy of GH8825 and several slags containing different CaO contents have been employed for investigating the effect of slag on titanium, silicon, and aluminum contents in an electrical resistance furnace under argon atmosphere. Results indicate that the higher CaO content in slag has better capacity for avoiding loss of titanium caused by the reaction of titanium with silica in slag, especially in case of remelting superalloy with high titanium and low silicon content. The CaO has a great effect on the activities of TiO2, SiO2, and Al2O3. Thermodynamic analysis is applied to investigate the CaO behavior. Based on the ion and molecule coexistence theory of slag, activity model is established to calculate the activities of components containing titanium, silicon, and aluminum elements in a six-component slag consisting of CaO-CaF2-Al2O3-SiO2-TiO2-MgO. The components containing titanium, silicon, and aluminum in slag are mainly CaO·TiO2, 2CaO·SiO2, CaO·SiO2, CaO·Al2O3, and MgO·Al2O3. With the increase of CaO mass fraction in slag, the activity coefficient of SiO2 decreases significantly, whereas slightly change happens for Al2O3. As a result, the lg ({{γ_{{{{SiO}}2 }} } {/ {{{γ_{{{{SiO}}2 }} } {γ_{{{{TiO}}2 }} }}} {γ_{{{{TiO}}2 }} }}) decreases with increasing CaO content, which is better for preventing loss of titanium caused by the reaction of titanium with silica in slag. The slag with high CaO and appropriate TiO2 content is suitable for electroslag remelting of GH8825.

  16. Conductivity Analysis of Membranes for High-Temperature PEMFC Applications

    SciTech Connect

    Reed, R.; Turner, J.A.

    2005-01-01

    Low-temperature operation requirements for per-fluorinated membranes are one factor that limits the viability of current fuel cell technology for transportation and other uses. Because of this, high-temperature membrane materials are being researched. The protonic conductivity of organic/inorganic hybrid composites, Nafion® analog material, and heteropoly acid doped Nafion membranes were studied using a BekkTech® conductivity test cell as a hydrogen pump. The goal was to find a high-temperature membrane with sufficient enough conductive properties to replace the currently implemented low-temperature membranes, such as Nafion. Four-point conductivity measurements were taken using a hydrogen pump experiment. Results showed that one of the organic/inorganic membranes that we tested had similar protonic conductivity to Nafion. Nafion analog membranes were shown to have similar to slightly better conductivity than Nafion at high-temperatures. However, like Nafion, performance dropped upon dehydration of the membrane at higher temperatures. Of the heteropoly acid doped Nafion membranes studied, silicotungstic acid was found to be, overall, the most promising for use as a dopant.

  17. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, April 1, 1996 - June 30, 1996

    SciTech Connect

    Das, K.; Akan-Etuk, A.E.J.; Mitchell, R.E.

    1996-12-01

    This document is the eighth quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P. C.) combustion. In general, the project has the following objectives: (1) the characterization of the various mechanisms of intraparticle mass transfer and chemical reaction that control overall pyrite combustion rates and (2) the synthesis of the reaction rate resistances of the various mechanisms into a general rate expression for pyrite combustion. The knowledge gained from this project will be incorporated into numerical codes and utilized to formulate slagging abatement strategies involving the minor adjustment of firing conditions. Ultimately, the benefit of this research program is intended to be an increase in the range of coals compatible with staged, low-NO{sub X} combustor retrofits.

  18. Study on Control of Inclusion Compositions in Tire Cord Steel by Low Basicity Top Slag

    NASA Astrophysics Data System (ADS)

    Xin, Cai-ping; Yue, Feng; Jiang, Chen-xu; Wu, Qi-fan

    2016-01-01

    Top slag melting experiment was conducted in a silicon molybdenum furnace with tire cord steel billet. The influence of top slag composition on the plasticity of CaO-Al2O3-SiO2-MgO inclusion and inclusion plasticization conditions was calculated by thermodynamic software FactSage. Use the thermodynamic calculation to guide the laboratory experiments to study slag compositions influence inclusions composition. Then industrial experiments were conducted based on the theoretical calculation and results of laboratory experiments. Scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS) were used to determine the morphology and composition of inclusions in steel. All studies show that in the CaO-Al2O3-SiO2-10% MgO diagram, when CaO = 8-48%, SiO2 = 35-75%, Al2O3 = 0-32%, inclusions are in the plastic area. When basicity of top slag is certain, Al2O3 content in inclusions increases with the increase of Al2O3 content in the slag, and the distribution of inclusions becomes scattered with the increase of Al2O3 content in slag. Inclusion plasticization can be achieved when the binary basicities of top slag are 0.6, 0.8-1.2, 1.4 and corresponding w(Al2O3)s are 2-15%, 2-10%, <2%. According to industrial experimental results, when top slag basicity decreases from 1.5 to 0.67-0.9 and Al2O3 content decreases below 10 wt%, the inclusion falls into plastic area. It is feasible in practice to control the CaO-Al2O3-SiO2-MgO inclusions plastic through adjusting Al2O3 content in slag.

  19. Survey of Processing Methods for High Strength High Conductivity Wires for High Field Magnet Applications

    SciTech Connect

    Han, K.; Embury, J.D.

    1998-10-01

    This paper will deal with the basic concepts of attaining combination of high strength and high conductivity in pure materials, in-situ composites and macrocomposites. It will survey current attainments, and outline where some future developments may lie in developing wire products that are close to the theoretical strength of future magnet applications.

  20. Thermal Conductivity Measurements in Metals at High Pressures and Temperatures.

    NASA Astrophysics Data System (ADS)

    Konopkova, Z.; McWilliams, R. S.; Goncharov, A.

    2014-12-01

    The transport properties of iron and iron alloys at high pressures and temperatures are crucial parameters in planetary evolution models, yet are difficult to determine both theoretically and experimentally. Estimates of thermal conductivity in the Earth's core range from 30 to 150 W/mK, a substantial range leaving many open questions regarding the age of the inner core, the thermal structure of the outer core, and the conditions for a working geodynamo. Most experiments have measured electrical resistivity rather than directly measuring thermal conductivity, and have used models to extrapolate from low-temperature data to the high temperature conditions of the core. Here we present direct, in-situ high-pressure and high-temperature measurements of the thermal conductivity of metals in the diamond-anvil cell. Double-sided continuous laser heating is combined with one-side flash heating of a metallic foil, while the time-resolved temperature is measured from both sides with spectral radiometry in an optical streak camera. Emission and temperature perturbations measured on opposite sides of the foil were modeled using finite element calculations in order to extract thermal diffusivity and conductivity of foils. Results on platinum and iron at high pressures and temperatures will be presented.

  1. Interpretation of the high conductive anomaly of the Society hotspot

    NASA Astrophysics Data System (ADS)

    Tada, Noriko; Tarits, Pascal; Baba, Kiyoshi; Utada, Hisashi; Suetsugu, Daisuke

    2016-04-01

    The mantle upwellings are one of the most important features for understanding the mantle dynamics. A large-scale mantle upwelling beneath the French Polynesia region in the South Pacific has been suggested from seismic studies, which is called the South Pacific superplume, and a slow velocity anomaly continues from the core mantle boundary to the upper mantle just beneath the Society hotspot (e.g., Suetsugu et al., 2009). However, the previous studies are not enough to understand the geometry, temperature, and composition of the Society hotspot. Then, we carried out the TIARES project that composed of multi-sensor stations that include broadband ocean bottom seismometers, ocean bottom electromagnetometers (OBEMs), and differential pressure gauges from 2009 to 2010 (Suetsugu et al., 2012). We have analyzed marine magnetotelluric data obtained totally 20 sites around the Society hotspot, and revealed a three-dimensional shaped high conductive anomaly, like a thumb, beneath the Society hotspot (see detail in session GD8.3/EMRP4.9/SM7.6). In order to clarify the cause of the high conductivity, water content, melt fraction, and H2O and CO2 contents in the upper mantle were estimated by adopting results of rock experiments at high temperatures and pressures. As a result, the upper mantle in the high conductive anomaly involves more water, melt, H2O, and CO2 rather than that in the surrounding area. Furthermore, temperature of high conductive anomaly might be higher than the surrounding area.

  2. High conductivity, low cost aluminum composite for thermal management

    SciTech Connect

    Sommer, J.L.

    1997-04-01

    In order to produce an inexpensive packaging material that exhibits high thermal conductivity and low CTE, Technical Research Associates, Inc. (TRA) has shown in Phase I the feasibility of incorporating natural flake graphite in an aluminum matrix. TRA has developed a proprietary coating technique where graphite flakes have been coated with a thin layer of molybdenum/molybdenum carbide (approximately 0.2 microns). This barrier coating can protect the graphite flake from chemical reaction and high temperature degradation in molten aluminum silicon alloys. Methods to successfully vacuum infiltrate coated flake with molten aluminum alloys were developed. The resulted metal matrix composites exhibited lower CTE than aluminum metal. The CTE of the composites were significantly lower than aluminum and its alloys. The CTE can potentially be tailored for specific applications. The in plane thermal conductivity was higher than the aluminum matrix alloy. The thermal conductivity and CTE of the composite may be significantly improved by improving the bond strength of the molybdenum coating on the graphite flake. The flake can potentially be incorporated in the molten aluminum and pressure die cast to align the flakes within the aluminum matrix. By preferentially aligning high conductivity graphite flakes within a plane or direction, the thermal conductivity of the resulting composite will be above pure aluminum in the alignment direction.

  3. Strength of VGCF/Al Composites for High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Fukuchi, Kohei; Sasaki, Katsuhiko; Imanishi, Terumitsu; Katagiri, Kazuaki; Kakitsuji, Atsushi; Shimizu, Akiyuki

    In this paper, the evaluation of the strength of the VGCF/Aluminum composites which have high thermal conductivity is reported. VGCF (Vapor Growth Carbon Fiber) is a kind of the Carbon nanotube (CNT) which has very high thermal conductivity as well as CNT. The composites are made by spark plasma sintering. The stress-strain curves of the composites are obtained by the tensile tests and show that the composites have brittle behavior. The brittleness of the composites increases with increase in the volume fraction of VGCF. A numerical simulation based on the micromechanics is conducted to estimate nonlinear behavior in the elastic deformation and plastic deformation of the stress-strain relations of the composites. The theories of Eshelby, Mori-Tanaka, Weibull, and Ramberg-Osgood are employed for the numerical simulation. The simulations give some information of the microstructural change in the composite related to the volume fraction of VGCF.

  4. Hybrid electrokinetic manipulation in high-conductivity media.

    PubMed

    Gao, Jian; Sin, Mandy L Y; Liu, Tingting; Gau, Vincent; Liao, Joseph C; Wong, Pak Kin

    2011-05-21

    This study reports a hybrid electrokinetic technique for label-free manipulation of pathogenic bacteria in biological samples toward medical diagnostic applications. While most electrokinetic techniques only function in low-conductivity buffers, hybrid electrokinetics enables effective operation in high-conductivity samples, such as physiological fluids (∼1 S m(-1)). The hybrid electrokinetic technique combines short-range electrophoresis and dielectrophoresis, and long-range AC electrothermal flow to improve its effectiveness. The major technical hurdle of electrode instability for manipulating high conductivity samples is tackled by using a Ti-Au-Ti sandwich electrode and a 3-parallel-electrode configuration is designed for continuous isolation of bacteria. The device operates directly with biological samples including urine and buffy coats. We show that pathogenic bacteria and biowarfare agents can be concentrated for over 3 orders of magnitude using hybrid electrokinetics. PMID:21487576

  5. Ultralow thermal conductivity in highly anion-defective aluminates.

    PubMed

    Wan, Chunlei; Qu, Zhixue; He, Yong; Luan, Dong; Pan, Wei

    2008-08-22

    Ultralow thermal conductivity (1.1 W/m.K, 1000 degrees C) in anion-deficient Ba2RAlO5 (R=Dy, Er, Yb) compounds was reported. The low thermal conductivity was then analyzed by kinetic theory. The highly defective structure of Ba2RAlO5 results in weak atomic bond strength and low sound speeds, and phonon scattering by large concentration of oxygen vacancies reduces the phonon mean free path to the order of interatomic distance. Ba2DyAlO5 exhibits the shortest phonon mean free path and lowest thermal conductivity among the three compositions investigated, which can be attributed to additional phonon scattering by DyO6 octahedron tilting as a result of a low tolerance factor. The Ba2RAlO5 (R=Dy, Er, Yb) compounds have shown great potential in high-temperature thermal insulation applications, particularly as a thermal barrier coating material. PMID:18764638

  6. Engineering Graphene Conductivity for Flexible and High-Frequency Applications.

    PubMed

    Samuels, Alexander J; Carey, J David

    2015-10-14

    Advances in lightweight, flexible, and conformal electronic devices depend on materials that exhibit high electrical conductivity coupled with high mechanical strength. Defect-free graphene is one such material that satisfies both these requirements and which offers a range of attractive and tunable electrical, optoelectronic, and plasmonic characteristics for devices that operate at microwave, terahertz, infrared, or optical frequencies. Essential to the future success of such devices is therefore the ability to control the frequency-dependent conductivity of graphene. Looking to accelerate the development of high-frequency applications of graphene, here we demonstrate how readily accessible and processable organic and organometallic molecules can efficiently dope graphene to carrier densities in excess of 10(13) cm(-2) with conductivities at gigahertz frequencies in excess of 60 mS. In using the molecule 3,6-difluoro-2,5,7,7,8,8-hexacyanoquinodimethane (F2-HCNQ), a high charge transfer (CT) of 0.5 electrons per adsorbed molecule is calculated, resulting in p-type doping of graphene. n-Type doping is achieved using cobaltocene and the sulfur-containing molecule tetrathiafulvalene (TTF) with a CT of 0.41 and 0.24 electrons donated per adsorbed molecule, respectively. Efficient CT is associated with the interaction between the π electrons present in the molecule and in graphene. Calculation of the high-frequency conductivity shows dispersion-less behavior of the real component of the conductivity over a wide range of gigahertz frequencies. Potential high-frequency applications in graphene antennas and communications that can exploit these properties and the broader impacts of using molecular doping to modify functional materials that possess a low-energy Dirac cone are also discussed. PMID:26387636

  7. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils. PMID:24275594

  8. Modeling Slag Penetration and Refractory Degradation Using the Finite Element Method

    SciTech Connect

    Johnson, Kenneth I.; Williford, Ralph E.; Matyas, Josef; Pilli, Siva Prasad; Sundaram, S. K.; Korolev, Vladimir N.

    2008-09-01

    Refractory degradation due to slag penetration can significantly reduce the service life of gasifier refractory linings. This paper describes a modeling approach that was developed to predict refractory spalling as a function of operating temperature, coal feedstock and refractory type. The model simulates the coupled thermal, diffusion, and mechanical interactions of coal slag with refractory ceramics. The heat transfer and slag diffusion solutions are directly coupled through a temperature-dependent effective diffusivity for slag penetration. The effective diffusivity is defined from slag penetration tests conducted in our laboratories on specific coal slag and refractory combinations. Chemically-induced swelling of the refractory and the build-up of mechanical stresses are functions of the slag penetration. The model results are compared with analytical spalling models and validated by experimental data in order to develop an efficient refractory degradation model for implementation in a systems level gasifier model. The ultimate goal of our research is to provide a tool that will help optimize gasifier performance by balancing conversion efficiency with refractory life.

  9. Transient Thermo-fluid Model of Meniscus Behavior and Slag Consumption in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Jonayat, A. S. M.; Thomas, Brian G.

    2014-10-01

    The behavior of the slag layer between the oscillating mold wall, the slag rim, the slag/liquid steel interface, and the solidifying steel shell, is of immense importance for the surface quality of continuous-cast steel. A computational model of the meniscus region has been developed, that includes transient heat transfer, multi-phase fluid flow, solidification of the slag, and movement of the mold during an oscillation cycle. First, the model is applied to a lab experiment done with a "mold simulator" to verify the transient temperature-field predictions. Next, the model is verified by matching with available literature and plant measurements of slag consumption. A reasonable agreement has been observed for both temperature and flow-field. The predictions show that transient temperature behavior depends on the location of the thermocouple during the oscillation relative to the meniscus. During an oscillation cycle, heat transfer variations in a laboratory frame of reference are more severe than experienced by the moving mold thermocouples, and the local heat transfer rate is increased greatly when steel overflows the meniscus. Finally, the model is applied to conduct a parametric study on the effect of casting speed, stroke, frequency, and modification ratio on slag consumption. Slag consumption per unit area increases with increase of stroke and modification ratio, and decreases with increase of casting speed while the relation with frequency is not straightforward. The match between model predictions and literature trends suggests that this methodology can be used for further investigations.

  10. Measurement of FeO activity and solubility of MgO in smelting slags

    NASA Astrophysics Data System (ADS)

    Liu, Shih-Hsien; Fruehan, R. J.; Morales, A.; Ozturk, B.

    2001-02-01

    In bath smelting, the FeO activity of the slag must be known to predict the equilibrium of slag-metal reactions and for effective control of the rate of reduction in the system. Also, knowledge of the solubility of MgO in these slags is useful for reducing refractory consumption. A series of measurements of the FeO activity in simulated bath smelting slags (CaO-SiO2-Al2O3-MgOsat-FeO) were conducted by the electromotive force (EMF) technique. The influence of the slag composition on the relationship between the FeO activity coefficient and FeO content was studied. It has been found that the measured FeO activity coefficient decreases with increasing FeO content in the slag and increases slightly with increasing slag basicity, which is defined as (CaO + MgO)/(SiO2 + Al2O3) on a mole fraction basis. The measured values of the FeO activity coefficient are in reasonable agreement with previously published data. The solubility of MgO was also measured and found to rang from 16 to 30 pct and decrease with increasing basicity.

  11. Free-standing nanocomposites with high conductivity and extensibility.

    PubMed

    Chun, Kyoung-Yong; Kim, Shi Hyeong; Shin, Min Kyoon; Kim, Youn Tae; Spinks, Geoffrey M; Aliev, Ali E; Baughman, Ray H; Kim, Seon Jeong

    2013-04-26

    The prospect of electronic circuits that are stretchable and bendable promises tantalizing applications such as skin-like electronics, roll-up displays, conformable sensors and actuators, and lightweight solar cells. The preparation of highly conductive and highly extensible materials remains a challenge for mass production applications, such as free-standing films or printable composite inks. Here we present a nanocomposite material consisting of carbon nanotubes, ionic liquid, silver nanoparticles, and polystyrene-polyisoprene-polystyrene having a high electrical conductivity of 3700 S cm(-1) that can be stretched to 288% without permanent damage. The material is prepared as a concentrated dispersion suitable for simple processing into free-standing films. For the unstrained state, the measured thermal conductivity for the electronically conducting elastomeric nanoparticle film is relatively high and shows a non-metallic temperature dependence consistent with phonon transport, while the temperature dependence of electrical resistivity is metallic. We connect an electric fan to a DC power supply using the films to demonstrate their utility as an elastomeric electronic interconnect. The huge strain sensitivity and the very low temperature coefficient of resistivity suggest their applicability as strain sensors, including those that operate directly to control motors and other devices. PMID:23535262

  12. High performance electrically conductive adhesives (ECAs) for leadfree interconnects

    NASA Astrophysics Data System (ADS)

    Li, Yi

    Electrically conductive adhesives (ECAs) are one of the lead-free interconnect materials with the advantages of environmental friendliness, mild processing conditions, fewer processing steps, low stress on the substrates, and fine pitch interconnect capability. However, some challenging issues still exist for the currently available ECAs, including lower electrical conductivity, conductivity fatigue in reliability tests, limited current-carrying capability, poor impact strength, etc. The interfacial properties is one of the major considerations when resolving these challenges and developing high performance conductive adhesives. Surface functionalization and interface modification are the major approaches used in this thesis. Fundamental understanding and analysis of the interaction between various types of interface modifiers and ECA materials and substrates are the key for the development of high performance ECA for lead-free interconnects. The results of this thesis provide the guideline for the enhancement of interfacial properties of metal-metal and metal-polymer interactions. Systematic investigation of various types of ECAs contributes to a better understanding of materials requirements for different applications, such as surface mount technology (SMT), flip chip applications, flat panel display modules with high resolution, etc. Improvement of the electrical, thermal and reliability of different ECAs make them a potentially ideal candidate for high power and fine pitch microelectronics packaging option.

  13. Electronically conductive ceramics for high temperature oxidizing environments

    DOEpatents

    Kucera, Gene H.; Smith, James L.; Sim, James W.

    1986-01-01

    A high temperature, ceramic composition having electronic conductivity as measured by resistivity below about 500 ohm-cm, chemical stability particularly with respect to cathode conditions in a molten carbonate fuel cell, and composed of an alkali metal, transition metal oxide containing a dopant metal in the crystalline structure to replace a portion of the alkali metal or transition metal.

  14. Electronically conductive ceramics for high temperature oxidizing environments

    DOEpatents

    Kucera, G.H.; Smith, J.L.; Sim, J.W.

    1983-11-10

    This invention pertains to a high temperature, ceramic composition having electronic conductivity as measured by resistivity below about 500 ohm-cm, chemical stability particularly with respect to cathode conditions in a molten carbonate fuel cell, and composed of an alkali metal, transition metal oxide containing a dopant metal in the crystalline structure to replace a portion of the alkali metal or transition metal.

  15. Free-standing nanocomposites with high conductivity and extensibility

    NASA Astrophysics Data System (ADS)

    Chun, Kyoung-Yong; Kim, Shi Hyeong; Shin, Min Kyoon; Kim, Youn Tae; Spinks, Geoffrey M.; Aliev, Ali E.; Baughman, Ray H.; Kim, Seon Jeong

    2013-04-01

    The prospect of electronic circuits that are stretchable and bendable promises tantalizing applications such as skin-like electronics, roll-up displays, conformable sensors and actuators, and lightweight solar cells. The preparation of highly conductive and highly extensible materials remains a challenge for mass production applications, such as free-standing films or printable composite inks. Here we present a nanocomposite material consisting of carbon nanotubes, ionic liquid, silver nanoparticles, and polystyrene-polyisoprene-polystyrene having a high electrical conductivity of 3700 S cm-1 that can be stretched to 288% without permanent damage. The material is prepared as a concentrated dispersion suitable for simple processing into free-standing films. For the unstrained state, the measured thermal conductivity for the electronically conducting elastomeric nanoparticle film is relatively high and shows a non-metallic temperature dependence consistent with phonon transport, while the temperature dependence of electrical resistivity is metallic. We connect an electric fan to a DC power supply using the films to demonstrate their utility as an elastomeric electronic interconnect. The huge strain sensitivity and the very low temperature coefficient of resistivity suggest their applicability as strain sensors, including those that operate directly to control motors and other devices.

  16. Dynamics and sensitivity analysis of high-frequency conduction block

    NASA Astrophysics Data System (ADS)

    Ackermann, D. Michael; Bhadra, Niloy; Gerges, Meana; Thomas, Peter J.

    2011-10-01

    The local delivery of extracellular high-frequency stimulation (HFS) has been shown to be a fast acting and quickly reversible method of blocking neural conduction and is currently being pursued for several clinical indications. However, the mechanism for this type of nerve block remains unclear. In this study, we investigate two hypotheses: (1) depolarizing currents promote conduction block via inactivation of sodium channels and (2) the gating dynamics of the fast sodium channel are the primary determinate of minimal blocking frequency. Hypothesis 1 was investigated using a combined modeling and experimental study to investigate the effect of depolarizing and hyperpolarizing currents on high-frequency block. The results of the modeling study show that both depolarizing and hyperpolarizing currents play an important role in conduction block and that the conductance to each of three ionic currents increases relative to resting values during HFS. However, depolarizing currents were found to promote the blocking effect, and hyperpolarizing currents were found to diminish the blocking effect. Inward sodium currents were larger than the sum of the outward currents, resulting in a net depolarization of the nodal membrane. Our experimental results support these findings and closely match results from the equivalent modeling scenario: intra-peritoneal administration of the persistent sodium channel blocker ranolazine resulted in an increase in the amplitude of HFS required to produce conduction block in rats, confirming that depolarizing currents promote the conduction block phenomenon. Hypothesis 2 was investigated using a spectral analysis of the channel gating variables in a single-fiber axon model. The results of this study suggested a relationship between the dynamical properties of specific ion channel gating elements and the contributions of corresponding conductances to block onset. Specifically, we show that the dynamics of the fast sodium inactivation gate are

  17. Dynamics and sensitivity analysis of high frequency conduction block

    PubMed Central

    Ackermann, D. Michael; Bhadra, Niloy; Gerges, Meana; Thomas, Peter J.

    2012-01-01

    The local delivery of extracellular high frequency stimulation (HFS) has been shown to be a fast acting and quickly reversible method of blocking neural conduction, and is currently being pursued for several clinical indications. However, the mechanism for this type of nerve block remains unclear. In this study, we investigate two hypotheses: 1) That depolarizing currents promote conduction block via inactivation of sodium channels, and 2) that the gating dynamics of the fast sodium channel are the primary determinate of minimal blocking frequency. Hypothesis 1 was investigated using a combined modeling and experimental study to investigate the effect of depolarizing and hyperpolarizing currents on high frequency block. The results of the modeling study show that both depolarizing and hyperpolarizing currents play an important role in conduction block and that the conductance to each of three ionic currents increases relative to resting values during HFS. However, depolarizing currents were found to promote the blocking effect, and hyperpolarizing currents were found to diminish the blocking effect. Inward sodium currents were larger than the sum of the outward currents, resulting in a net depolarization of the nodal membrane. Our experimental results support these findings and closely match results from the equivalent modeling scenario: intra-peritoneal administration of the persistent sodium channel blocker ranolazine resulted in an increase in the amplitude of HFS required to produce conduction block in rats, confirming that depolarizing currents promote the conduction block phenomenon. Hypothesis 2 was investigated using a spectral analysis of the channel gating variables in a single fiber axon model. The results of this study suggested a relationship between the dynamical properties of specific ion channel gating elements and the contributions of corresponding conductances to block onset. Specifically, we show that the dynamics of the fast sodium inactivation

  18. Influence of slag blended cement concrete on chloride diffusion rate

    SciTech Connect

    Dehghanian, C.; Arjemandi, M.

    1997-06-01

    This research was conducted to investigate the effect of 0 to 30% partial replacement of cement by slag on chloride diffusion rate in concrete. Concretes with 0 to 30% slag were used and exposed to 2 to 5% NaCl solutions. The effect of different external salt concentration solutions and the influence of water-cement ratios ranging from 0.45 to 0.75 was also studied. In this research, different curing methods such as 9 to 18 days exposure to 100% humidity and 9 to 18 days submersion in distilled water were selected. The results indicated that after 90 days of exposure to salt solutions an/d 108 days of concrete age, chloride diffusivity for concretes containing slag almost remained the same. This effect was more pronounced for water-cement ratio of 0.45 and curing condition of 18 days submersion in water. An increase in water-cement ratio beyond 0.55 indicated a higher chloride diffusion rate. Curing condition for slag blended cement concrete also indicated a different behavior in chloride diffusivity. The best curing method obtained for this type of concrete was 18 days submersion in water.

  19. Thylakoid membranes contain a high-conductance channel.

    PubMed

    Hinnah, S C; Wagner, R

    1998-05-01

    Ion channels in the thylakoid membrane were investigated by direct patch clamping on swollen thylakoids. A preparation method has been developed in order to release osmotically swollen intact thylakoids from pea protoplasts derived from cotyledons of young Pisum sativum plants. The swollen thylakoids with typical diameters between 10 microm and 20 microm formed reproducibly high-resistance seals with patch pipettes. We observed a potassium channel with a main conductant state of lambda approximately 40 pS and a conductance of lambda approximately 90 pS (in asymmetric 20/100 mM KCl) for the fully open channel. Surprisingly, the thylakoid membranes also contained a high-conductance channel with a main conductant state of lambda approximately 620 pS (in asymmetric 20/100 mM KCl), revealing also higher and lower conductant states. With a different experimental approach we showed that thylakoids are able to accumulate transiently the membrane impermeant fluorescent dye Lucifer Yellow which likewise suggests the presence of a pore-like channel with a diameter large enough to allow permeation of Lucifer Yellow. PMID:9654056

  20. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO2 pressure.

    PubMed

    van Zomeren, André; van der Laan, Sieger R; Kobesen, Hans B A; Huijgen, Wouter J J; Comans, Rob N J

    2011-11-01

    Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO2 pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 °C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO2 and the resulting pH reduction occurred within 24h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH±12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained

  1. Simulation Basics: How to Conduct a High-Fidelity Simulation.

    PubMed

    Willhaus, Janet

    2016-02-01

    Well-planned and conducted health care simulation scenarios provide opportunities for staff development in areas such as communication, patient care, and teamwork. Consideration of resources, the location for the training, preparation of learners, and use of either a high-fidelity mannequin or a trained actor (eg, a standardized patient) are all part of the operational attentions needed to conduct a simulation training scenario. In order for participants to meet training objectives, the execution of the simulation session must be both planned and purposeful. PMID:26909456

  2. Obtaining high thermally conductive materials by pressing from the granulate

    NASA Astrophysics Data System (ADS)

    Ditts, A.; Revva, I.; Pautova, Y.; Pogrebenkov, V.; Nepochatov, Y.; Galashov, E.; Tarnovskiy, R.

    2015-01-01

    This work contains results of investigation of obtaining high thermally conductive ceramics from commercial powders of aluminum nitride and yttrium oxide by the method of monoaxial compaction of granulate. The principal scheme of preparation is proposed and technological properties of granulate are defined. Compaction conditions for simple items to use as heat removal in microelectronics and power electrical engineering have been established. Investigations of thermophysical properties of obtained ceramics and its structure by the XRD and SEM methods have been carried out. Ceramics with thermal conductivity from 172 to 174 W/m·K has been obtained as result of this work.

  3. Thermal conductance of metal-diamond interfaces at high pressure.

    PubMed

    Hohensee, Gregory T; Wilson, R B; Cahill, David G

    2015-01-01

    The thermal conductance of interfaces between metals and diamond, which has a comparatively high Debye temperature, is often greater than can be accounted for by two-phonon processes. The high pressures achievable in a diamond anvil cell (DAC) can significantly extend the metal phonon density of states to higher frequencies, and can also suppress extrinsic effects by greatly stiffening interface bonding. Here we report time-domain thermoreflectance measurements of metal-diamond interface thermal conductance up to 50 GPa in the DAC for Pb, Au0.95Pd0.05, Pt and Al films deposited on type 1A natural [100] and type 2A synthetic [110] diamond anvils. In all cases, the thermal conductances increase weakly or saturate to similar values at high pressure. Our results suggest that anharmonic conductance at metal-diamond interfaces is controlled by partial transmission processes, where a diamond phonon that inelastically scatters at the interface absorbs or emits a metal phonon. PMID:25744853

  4. Highly Conductive and Reliable Copper-Filled Isotropically Conductive Adhesives Using Organic Acids for Oxidation Prevention

    NASA Astrophysics Data System (ADS)

    Chen, Wenjun; Deng, Dunying; Cheng, Yuanrong; Xiao, Fei

    2015-07-01

    The easy oxidation of copper is one critical obstacle to high-performance copper-filled isotropically conductive adhesives (ICAs). In this paper, a facile method to prepare highly reliable, highly conductive, and low-cost ICAs is reported. The copper fillers were treated by organic acids for oxidation prevention. Compared with ICA filled with untreated copper flakes, the ICA filled with copper flakes treated by different organic acids exhibited much lower bulk resistivity. The lowest bulk resistivity achieved was 4.5 × 10-5 Ω cm, which is comparable to that of commercially available Ag-filled ICA. After 500 h of 85°C/85% relative humidity (RH) aging, the treated ICAs showed quite stable bulk resistivity and relatively stable contact resistance. Through analyzing the results of x-ray diffraction, x-ray photoelectron spectroscopy, and thermogravimetric analysis, we found that, with the assistance of organic acids, the treated copper flakes exhibited resistance to oxidation, thus guaranteeing good performance.

  5. Highly thermally conductive and mechanically strong graphene fibers.

    PubMed

    Xin, Guoqing; Yao, Tiankai; Sun, Hongtao; Scott, Spencer Michael; Shao, Dali; Wang, Gongkai; Lian, Jie

    2015-09-01

    Graphene, a single layer of carbon atoms bonded in a hexagonal lattice, is the thinnest, strongest, and stiffest known material and an excellent conductor of heat and electricity. However, these superior properties have yet to be realized for graphene-derived macroscopic structures such as graphene fibers. We report the fabrication of graphene fibers with high thermal and electrical conductivity and enhanced mechanical strength. The inner fiber structure consists of large-sized graphene sheets forming a highly ordered arrangement intercalated with small-sized graphene sheets filling the space and microvoids. The graphene fibers exhibit a submicrometer crystallite domain size through high-temperature treatment, achieving an enhanced thermal conductivity up to 1290 watts per meter per kelvin. The tensile strength of the graphene fiber reaches 1080 megapascals. PMID:26339027

  6. Highly thermally conductive and mechanically strong graphene fibers

    NASA Astrophysics Data System (ADS)

    Xin, Guoqing; Yao, Tiankai; Sun, Hongtao; Scott, Spencer Michael; Shao, Dali; Wang, Gongkai; Lian, Jie

    2015-09-01

    Graphene, a single layer of carbon atoms bonded in a hexagonal lattice, is the thinnest, strongest, and stiffest known material and an excellent conductor of heat and electricity. However, these superior properties have yet to be realized for graphene-derived macroscopic structures such as graphene fibers. We report the fabrication of graphene fibers with high thermal and electrical conductivity and enhanced mechanical strength. The inner fiber structure consists of large-sized graphene sheets forming a highly ordered arrangement intercalated with small-sized graphene sheets filling the space and microvoids. The graphene fibers exhibit a submicrometer crystallite domain size through high-temperature treatment, achieving an enhanced thermal conductivity up to 1290 watts per meter per kelvin. The tensile strength of the graphene fiber reaches 1080 megapascals.

  7. Steel slag used in landfill cover liners: laboratory and field tests.

    PubMed

    Herrmann, Inga; Andreas, Lale; Diener, Silvia; Lind, Lotta

    2010-12-01

    Stricter rules for landfilling within the EU have led to the closure of many landfills and a need for large amounts of cover liner materials. Therefore, the potential utilization of mixtures of electric arc furnace slag (EAFS) and ladle slag (LS), which are currently deposited in landfills, as a material for use as landfill liner was investigated. Laboratory analyses showed the mixtures to have similar compression strength to that of high-strength concrete and low hydraulic conductivity (< 10(-11) m s(-1) in some cases). However, both their hydraulic conductivity and compaction properties were strongly affected by the time between adding water to the mixtures and compacting them (tests showed that a delay of 24 h can lead to an increase in hydraulic conductivity, so it should be compacted as soon as possible after mixing the material with water). In addition, the performance of a cover liner constructed using EAFS and LS was studied in a 2-year field trial on a landfill for municipal solid waste, in which the average amount of leachate collected from ten lysimeters was only 27 L m(-2) year(-1), easily meeting Swedish criteria for the permeability of covers on non-hazardous waste landfills (≤ 50 L m(-2) year(-1)). Thus, the material seems to have promising potential for use in barrier constructions. PMID:20421245

  8. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, April 1, 1995--June 30, 1995

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1995-12-01

    This document is the fourth quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub x} pulverized coal (P.C.) combustion. The research project is intended to advance PETC`s efforts to improve our technical understanding of the high-temperature chemical and physical processes involved in the utilization of coal. The work focuses on the mechanistic description and rate quantification of the effects of fuel properties and combustion environment on the oxidation of iron pyrite to form the non-slagging species magnetite. The knowledge gained from this work is intended to be incorporated into numerical codes that can be used to formulate anti-slagging strategies involving minimal disturbance of coal combustor performance. This project is to be performed over the three-year period from September 1994 to August 1997. The project aims to identify the mechanisms of pyrite combustion and to quantify their effects, in order to formulate a general rate expression for the combustion of pyrite that accounts for coal properties as well as furnace conditions.

  9. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, Max E.

    1996-01-01

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an eletrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable.

  10. Constant voltage electro-slag remelting control

    DOEpatents

    Schlienger, M.E.

    1996-10-22

    A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an electrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable. 1 fig.

  11. Electrical conductivity of albite melts at high pressures

    NASA Astrophysics Data System (ADS)

    Ni, H.; Keppler, H.

    2009-12-01

    High electrical conductivity observed from magnetotelluric/geomagnetic depth sounding is probably associated with the presence of silicate melts. We investigated electrical conductivity of albite melts, both anhydrous and hydrous with 2.0-5.4 wt% H2O, at 300-1500°C and 0.9-1.8 GPa in a piston-cylinder apparatus. Anhydrous glass was synthesized by fusing oxides and carbonates in 1-bar furnace, and hydrous glasses were prepared by fusing the mixture of glass powder and water in a TZM vessel. A glass cylinder was enclosed between a platinum rod as inner electrode and a Pt-Rh capsule as outer electrode. Platinum wires were used to connect both electrodes to a Solartron 1260 impedance analyzer for conductivity measurements at 3M to 3 HZ. A type-S thermocouple, which was separated from the conductivity circuit, was used to monitor temperature. Furthermore, a Mo foil was employed to reduce the interference from heating circuit. Experimental results demonstrate that the electrical conductivity of albite melt follows an Arrhenius relationship in both glass (<700°C) and liquid (>1100°C) region. In both cases, electrical conductivity increases with water content but decreases with pressure. In the glass region, electrical conductivity can be modelled as logσ = 3.5734 + 0.25534C - (4264+160.43P)/T, where σ is conductivity in S/m, C is water content in wt%, P is pressure in GPa, and T is temperature in K. The above expression implies an activation energy of 82 kJ/mol and an activation volume of 3.1 cc/mol. In the liquid region, electrical conductivity can be modelled as logσ = 2.6906 + 0.065915C - (2339+371.97P)/T, which implies an activation energy of 45 kJ/mol and an activation volume of 7.1 cc/mol. The dominating conduction mechanism in albite melts is suggested to be the motion of sodium cation.

  12. Developing a High Thermal Conductivity Fuel with Silicon Carbide Additives

    SciTech Connect

    baney, Ronald; Tulenko, James

    2012-11-20

    The objective of this research is to increase the thermal conductivity of uranium oxide (UO{sub 2}) without significantly impacting its neutronic properties. The concept is to incorporate another high thermal conductivity material, silicon carbide (SiC), in the form of whiskers or from nanoparticles of SiC and a SiC polymeric precursor into UO{sub 2}. This is expected to form a percolation pathway lattice for conductive heat transfer out of the fuel pellet. The thermal conductivity of SiC would control the overall fuel pellet thermal conductivity. The challenge is to show the effectiveness of a low temperature sintering process, because of a UO{sub 2}-SiC reaction at 1,377°C, a temperature far below the normal sintering temperature. Researchers will study three strategies to overcome the processing difficulties associated with pore clogging and the chemical reaction of SiC and UO{sub 2} at temperatures above 1,300°C:

  13. Experimental study on sulfur removal from ladle furnace refining slag in hot state by blowing air

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Lin, Lu; Wu, Qi-fan

    2016-01-01

    In view of the present problem of sulfur enrichment in the metallurgical recycling process of ladle furnace (LF) refining slag, a simple and efficient method of removing sulfur from this slag was proposed. The proposed method is compatible with current steelmaking processes. Sulfur removal from LF refining slag for SPHC steel (manufactured at a certain steel plant in China) by blowing air in the hot state was studied by using hot-state experiments in a laboratory. The FactSage software, a carbon/sulfur analyzer, and scanning electron microscopy in conjunction with energy-dispersive X-ray spectroscopy were used to test and analyze the sulfur removal effect and to investigate factors influencing sulfur removal rate. The results show that sulfur ions in LF refining slag can be oxidized into SO2 by O2 at high temperature by blowing air into molten slag; SO2 production was observed to reach a maximum with a small amount of blown O2 when the temperature exceeded 1350°C. At 1370°C and 1400°C, experimental LF refining slag is in the liquid state and exhibits good fluidity; under these conditions, the sulfur removal effect by blowing air is greater than 90wt% after 60 min. High temperature and large air flow rate are beneficial for removing sulfur from LF refining slag; compared with air flow rate, temperature has a greater strongly influences on the sulfur removal.

  14. Hydration characteristics and environmental friendly performance of a cementitious material composed of calcium silicate slag.

    PubMed

    Zhang, Na; Li, Hongxu; Zhao, Yazhao; Liu, Xiaoming

    2016-04-01

    Calcium silicate slag is an alkali leaching waste generated during the process of extracting Al2O3 from high-alumina fly ash. In this research, a cementitious material composed of calcium silicate slag was developed, and its mechanical and physical properties, hydration characteristics and environmental friendly performance were investigated. The results show that an optimal design for the cementitious material composed of calcium silicate slag was determined by the specimen CFSC7 containing 30% calcium silicate slag, 5% high-alumina fly ash, 24% blast furnace slag, 35% clinker and 6% FGD gypsum. This blended system yields excellent physical and mechanical properties, confirming the usefulness of CFSC7. The hydration products of CFSC7 are mostly amorphous C-A-S-H gel, rod-like ettringite and hexagonal-sheet Ca(OH)2 with small amount of zeolite-like minerals such as CaAl2Si2O8·4H2O and Na2Al2Si2O8·H2O. As the predominant hydration products, rod-like ettringite and amorphous C-A-S-H gel play a positive role in promoting densification of the paste structure, resulting in strength development of CFSC7 in the early hydration process. The leaching toxicity and radioactivity tests results indicate that the developed cementitious material composed of calcium silicate slag is environmentally acceptable. This study points out a promising direction for the proper utilization of calcium silicate slag in large quantities. PMID:26691955

  15. Effect of blast furnace slag on self-healing of microcracks in cementitious materials

    SciTech Connect

    Huang, Haoliang; Ye, Guang; Damidot, Denis

    2014-06-01

    The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling, when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.

  16. Highly thermally conductive papers with percolative layered boron nitride nanosheets.

    PubMed

    Zhu, Hongli; Li, Yuanyuan; Fang, Zhiqiang; Xu, Jiajun; Cao, Fangyu; Wan, Jiayu; Preston, Colin; Yang, Bao; Hu, Liangbing

    2014-04-22

    In this work, we report a dielectric nanocomposite paper with layered boron nitride (BN) nanosheets wired by one-dimensional (1D) nanofibrillated cellulose (NFC) that has superior thermal and mechanical properties. These nanocomposite papers are fabricated from a filtration of BN and NFC suspensions, in which NFC is used as a stabilizer to stabilize BN nanosheets. In these nanocomposite papers, two-dimensional (2D) nanosheets form a thermally conductive network, while 1D NFC provides mechanical strength. A high thermal conductivity has been achieved along the BN paper surface (up to 145.7 W/m K for 50 wt % of BN), which is an order of magnitude higher than that in randomly distributed BN nanosheet composites and is even comparable to the thermal conductivity of aluminum alloys. Such a high thermal conductivity is mainly attributed to the structural alignment within the BN nanosheet papers; the effects of the interfacial thermal contact resistance are minimized by the fact that the heat transfer is in the direction parallel to the interface between BN nanosheets and that a large contact area occurs between BN nanosheets. PMID:24601534

  17. Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor

    SciTech Connect

    Zauderer, B.

    1997-08-13

    Calcium oxide injected in a slagging combustor react with the sulfur from coal combustion to form sulfur bearing particles, which are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, it must be drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re- evolution. The objective of this 36 month project was to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag. In the present quarterly reporting period, 3 days of combustor tests were performed, bringing the total number of tests performed to 19. Two of the test were a repeat of two tests performed in the previous quarter with a high, 37% ash, Indian coal. The high slag flow rate with that coal resulted in the highest observed sulfur retention to-date, namely 20% of the injected sulfur. In the present quarter, this test was repeated with the same coal feed rate but with 75% longer period of 2.4 hours. The total mineral matter injected was 635 lb/hr, compared to only 19.7 lb/hr of sulfur, of which 75% was from injected gypsum. However, despite excellent slag flow from the previous Indian coal tests, only 5.8% of the sulfur from the gypsum reported to the slag. Since substantial amounts slag remained on the combustor walls, it is concluded that still longer duration tests are required to establish equilibrium conditions. Current efforts are focused on finding a U.S. source of high ash coal to implement additional tests.

  18. Nonequilibrium Sulfur Capture and Retention in an Air Cooled Slagging Coal Combustor.

    SciTech Connect

    Zauderer, B.

    1997-09-30

    Calcium oxide injected in a slagging combustor react with the sulfur from coal combustion to form sulfur bearing particles, which are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, it must be drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 36 month project was to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag. In the present quarterly reporting period, 3 days of combustor tests were performed, bringing the total number of tests performed to 19. Two of the test were a repeat of two tests performed in the previous quarter with a high, 37% ash, Indian coal. The high slag flow rate with that coal resulted in the highest observed sulfur retention to-date, namely 20% of the injected sulfur. In the present quarter, this test was repeated with the same coal feed rate but with 75% longer period of 2.4 hours. The total mineral matter injected was 635 lb/hr, compared to only 19.7 lb/hr of sulfur, of which 75% was from injected gypsum. However, despite excellent slag flow from the previous Indian coal tests, only 5.8% of the sulfur from the gypsum reported to the slag. Since substantial amounts slag remained on the combustor walls, it is concluded that still longer duration tests are required to establish equilibrium conditions. Current efforts are focused on finding a U.S. source of high ash coal to implement additional tests.

  19. Uniformly embedded silver nanomesh as highly bendable transparent conducting electrode

    NASA Astrophysics Data System (ADS)

    Choi, Hak-Jong; Choo, Soyoung; Jung, Pil-Hoon; Shin, Ju-Hyeon; Kim, Yang-Doo; Lee, Heon

    2015-02-01

    Ag-nanomesh-based highly bendable conducting electrodes are developed using a combination of metal nanotransfer printing and embossing for the 6-inch wafer scale. Two Ag nanomeshes, including pitch sizes of 7.5 and 10 μm, are used to obtain highly transparent (approximately 85% transmittance at a wavelength of 550 nm) and electrically conducting properties (below 10 Ω sq-1). The Ag nanomeshes are also distinguished according to the fabrication process, which is called transferred or embedded Ag nanomesh on polyethylene terephthalate (PET) substrate, in order to compare their stability against bending stress. Then the enhancement of bending stability when the Ag nanomesh is embedded in the PET substrate is confirmed.

  20. Highly conducting ZnSe films by reactive magnetron sputtering

    NASA Technical Reports Server (NTRS)

    Nouhi, A.; Stirn, R. J.

    1986-01-01

    This paper presents the results of an effort to deposit high-conductivity ZnSe on glass and conducting SnO2-coated glass substrates by reactive magnetron sputter deposition, using pure metal sputter targets of Zn and dopants such as In, Ga, and Al. Clear yellow ZnSe films were successfully obtained. By using substrate temperatures as low as 150 C, cosputtered dopants, and sputter parameters and H2Se injection rates which maximize the Zn-to-Se ratio in the films, ZnSe bulk resistivities have been lowered by up to seven orders of magnitude, reaching values as low as 20 ohm cm. The most effective dopant to data has been In, cosputtered with Zn in amounts leading to In atomic concentrations as high as 1.4 percent. Atomic-absorption measurements show an average 49.9/48.9 ratio of Zn to Se.

  1. Powder-Derived High-Conductivity Coatings for Copper Alloys

    NASA Technical Reports Server (NTRS)

    Thomas-Ogbuji, Linus U.

    2003-01-01

    Makers of high-thermal-flux engines prefer copper alloys as combustion chamber liners, owing to a need to maximize heat dissipation. Since engine environments are strongly oxidizing in nature and copper alloys generally have inadequate resistance to oxidation, the liners need coatings for thermal and environmental protection; however, coatings must be chosen with great care in order to avoid significant impairment of thermal conductivity. Powder-derived chromia- and alumina- forming alloys are being studied under NASA's programs for advanced reusable launch vehicles to succeed the space shuttle fleet. NiCrAlY and Cu-Cr compositions optimized for high thermal conductivity have been tested for static and cyclic oxidation, and for susceptibility to blanching - a mode of degradation arising from oxidation-reduction cycling. The results indicate that the decision to coat the liners or not, and which coating/composition to use, depends strongly on the specific oxidative degradation mode that prevails under service conditions.

  2. Analysis of Slug Tests in Formations of High Hydraulic Conductivity

    USGS Publications Warehouse

    Butler, J.J., Jr.; Garnett, E.J.; Healey, J.M.

    2003-01-01

    A new procedure is presented for the analysis of slug tests performed in partially penetrating wells in formations of high hydraulic conductivity. This approach is a simple, spreadsheet-based implementation of existing models that can be used for analysis of tests from confined or unconfined aquifers. Field examples of tests exhibiting oscillatory and nonoscillatory behavior are used to illustrate the procedure and to compare results with estimates obtained using alternative approaches. The procedure is considerably simpler than recently proposed methods for this hydrogeologic setting. Although the simplifications required by the approach can introduce error into hydraulic-conductivity estimates, this additional error becomes negligible when appropriate measures are taken in the field. These measures are summarized in a set of practical field guidelines for slug tests in highly permeable aquifers.

  3. Fabrication of highly conductive carbon nanotube fibers for electrical application

    NASA Astrophysics Data System (ADS)

    Guo, Fengmei; Li, Can; Wei, Jinquan; Xu, Ruiqiao; Zhang, Zelin; Cui, Xian; Wang, Kunlin; Wu, Dehai

    2015-09-01

    Carbon nanotubes (CNTs) have great potential for use as electrical wires because of their outstanding electrical and mechanical properties. Here, we fabricate lightweight CNT fibers with electrical conductivity as high as that of stainless steel from macroscopic CNT films by drawing them through diamond wire-drawing dies. The entangled CNT bundles are straightened by suffering tension, which improves the alignment of the fibers. The loose fibers are squeezed by the diamond wire-drawing dies, which reduces the intertube space and contact resistance. The CNT fibers prepared by drawing have an electrical conductivity as high as 1.6 × 106 s m-1. The fibers are very stable when kept in the air and under cyclic tensile test. A prototype of CNT motor is demonstrated by replacing the copper wires with the CNT fibers.

  4. Method for producing highly conformal transparent conducting oxides

    DOEpatents

    Elam, Jeffrey W.; Mane, Anil U.

    2016-07-26

    A method for forming a transparent conducting oxide product layer. The method includes use of precursors, such as tetrakis-(dimethylamino) tin and trimethyl indium, and selected use of dopants, such as SnO and ZnO for obtaining desired optical, electrical and structural properties for a highly conformal layer coating on a substrate. Ozone was also input as a reactive gas which enabled rapid production of the desired product layer.

  5. A Novel Methodology to Synthesize Highly Conductive Anion Exchange Membranes

    NASA Astrophysics Data System (ADS)

    He, Yubin; Pan, Jiefeng; Wu, Liang; Zhu, Yuan; Ge, Xiaolin; Ran, Jin; Yang, Zhengjin; Xu, Tongwen

    2015-08-01

    Alkaline polyelectrolyte fuel cell now receives growing attention as a promising candidate to serve as the next generation energy-generating device by enabling the use of non-precious metal catalysts (silver, cobalt, nickel et al.). However, the development and application of alkaline polyelectrolyte fuel cell is still blocked by the poor hydroxide conductivity of anion exchange membranes. In order to solve this problem, we demonstrate a methodology for the preparation of highly OH- conductive anion exchange polyelectrolytes with good alkaline tolerance and excellent dimensional stability. Polymer backbones were grafted with flexible aliphatic chains containing two or three quaternized ammonium groups. The highly flexible and hydrophilic multi-functionalized side chains prefer to aggregate together to facilitate the formation of well-defined hydrophilic-hydrophobic microphase separation, which is crucial for the superior OH- conductivity of 69 mS/cm at room temperature. Besides, the as-prepared AEMs also exhibit excellent alkaline tolerance as well as improved dimensional stability due to their carefully designed polymer architecture, which provide new directions to pursue high performance AEMs and are promising to serve as a candidate for fuel cell technology.

  6. A Novel Methodology to Synthesize Highly Conductive Anion Exchange Membranes

    PubMed Central

    He, Yubin; Pan, Jiefeng; Wu, Liang; Zhu, Yuan; Ge, Xiaolin; Ran, Jin; Yang, ZhengJin; Xu, Tongwen

    2015-01-01

    Alkaline polyelectrolyte fuel cell now receives growing attention as a promising candidate to serve as the next generation energy-generating device by enabling the use of non-precious metal catalysts (silver, cobalt, nickel et al.). However, the development and application of alkaline polyelectrolyte fuel cell is still blocked by the poor hydroxide conductivity of anion exchange membranes. In order to solve this problem, we demonstrate a methodology for the preparation of highly OH− conductive anion exchange polyelectrolytes with good alkaline tolerance and excellent dimensional stability. Polymer backbones were grafted with flexible aliphatic chains containing two or three quaternized ammonium groups. The highly flexible and hydrophilic multi-functionalized side chains prefer to aggregate together to facilitate the formation of well-defined hydrophilic-hydrophobic microphase separation, which is crucial for the superior OH− conductivity of 69 mS/cm at room temperature. Besides, the as-prepared AEMs also exhibit excellent alkaline tolerance as well as improved dimensional stability due to their carefully designed polymer architecture, which provide new directions to pursue high performance AEMs and are promising to serve as a candidate for fuel cell technology. PMID:26311616

  7. Hierarchical nanostructured conducting polymer hydrogel with high electrochemical activity

    PubMed Central

    Pan, Lijia; Yu, Guihua; Zhai, Dongyuan; Lee, Hye Ryoung; Zhao, Wenting; Liu, Nian; Wang, Huiliang; Tee, Benjamin C.-K.; Shi, Yi; Cui, Yi; Bao, Zhenan

    2012-01-01

    Conducting polymer hydrogels represent a unique class of materials that synergizes the advantageous features of hydrogels and organic conductors and have been used in many applications such as bioelectronics and energy storage devices. They are often synthesized by polymerizing conductive polymer monomer within a nonconducting hydrogel matrix, resulting in deterioration of their electrical properties. Here, we report a scalable and versatile synthesis of multifunctional polyaniline (PAni) hydrogel with excellent electronic conductivity and electrochemical properties. With high surface area and three-dimensional porous nanostructures, the PAni hydrogels demonstrated potential as high-performance supercapacitor electrodes with high specific capacitance (∼480 F·g-1), unprecedented rate capability, and cycling stability (∼83% capacitance retention after 10,000 cycles). The PAni hydrogels can also function as the active component of glucose oxidase sensors with fast response time (∼0.3 s) and superior sensitivity (∼16.7 μA·mM-1). The scalable synthesis and excellent electrode performance of the PAni hydrogel make it an attractive candidate for bioelectronics and future-generation energy storage electrodes. PMID:22645374

  8. Method and apparatus for connecting high voltage leads to a high temperature super-conducting transformer

    DOEpatents

    Golner, Thomas M.; Mehta, Shirish P.

    2005-07-26

    A method and apparatus for connecting high voltage leads to a super-conducting transformer is provided that includes a first super-conducting coil set, a second super-conducting coil set, and a third super-conducting coil set. The first, second and third super-conducting coil sets are connected via an insulated interconnect system that includes insulated conductors and insulated connectors that are utilized to connect the first, second, and third super-conducting coil sets to the high voltage leads.

  9. Interfaces Between Coke, Slag, and Metal in the Tuyere Level of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Zhengjian; Barati, Mansoor; Zhong, Jianbo; Wei, Mengfang; Wang, Guangwei; Jiao, Kexin; Yang, Tianjun

    2015-04-01

    An in-depth understanding about the reactions in the high-temperature zone of a blast furnace is significant to optimize both the current and future blast furnace process. The interfaces between coke, slag, and metal were observed using scanning electronic microscope with samples obtained from the tuyere level of a blast furnace. Two types of slag phases were identified, one originating from coke ash and the other from the bosh slag. Slag formed by coke ash was seen to cover the coke surface, which may hinder the reaction of coke with both gas and liquid iron. The reduction of FeO from the bosh slag (originated from the primary slag) occurs in the coke/slag interface with the reduced iron forming a metal layer surrounding the coke surface. The reduction of SiO2 occurs both in and outside the coke, and the reduced silicon reacts with iron to form iron silicide if the two species come into contact. Further study is proposed based on the results of this study.

  10. A Proposal for a Novel Method to Measure the Diffusivity of Species in Slag

    NASA Astrophysics Data System (ADS)

    Muhmood, Luckman; Viswanathan, Nurni Neelakantan; Seetharaman, Seshadri

    2011-04-01

    The rate of reactions involved in steel-refining operations largely depend on the transport of species through the slag or metal phase at steel refining temperatures; the intrinsic reaction rates are expected to be high. Therefore, the study of diffusivity of species in slag is of great importance. The present work proposes a new methodology, in which experiments can be designed to determine the diffusivity of species in liquid slag. In this article, a mathematical description for the methodology is formulated and subsequently solved using numerical methods. This exercise will help in identifying appropriate bounds for experimental parameters for a desired accuracy. The proposed methodology is generic for any species in the liquid slag phase. However, diffusion of sulfur through slag has been illustrated as a case study. The order of magnitude for the diffusion coefficient for sulfur was taken from the classic works of Saito and Kawai, the sulfide capacity and sulfur partition ratio were retrieved from the works of Taniguchi et al., and the slag density was retrieved from earlier experimental results of the present authors. The slag density was obtained from earlier experimental results from the present group. The Henrian activity coefficients were retrieved from literature. Subsequent to the present work, the design of experiments and measurements carried out using the proposed methodology and the results obtained are presented as the second article on this subject.

  11. Environmental impact and potential utilization of historical Cu-Fe-Co slags.

    PubMed

    Veselská, Veronika; Majzlan, Juraj

    2016-04-01

    Historical slags from the past Fe and Cu-Co production were investigated in order to evaluate either their potential for utilization or their long-term environmental risk for unsupervised old smelting areas. Here, we studied ferrous slags produced during the recovery of Fe from siderite-Cu ores in Slovakia and two different types of non-ferrous slags produced during the recovery of Cu and Co from Kupferschiefer ores in Germany. The glassy character, rare occurrence of primary silicate phases, and the lack of secondary phases in Cu slags indicate their stability for a prolonged period of time. Electron microprobe analytical work showed that the metals and metalloids (Cu, Co, Fe, Zn, Pb, As) are largely encased in droplets of matte and metal alloys and remain protected by the glassy matrix with its low weathering rate. Fe and Co slags are composed of high-temperature silicates such as wollastonite, cristobalite, as well as olivine, feldspar, quartz, leucite, pyroxene, and pyroxenoids. The presence of secondary phases attests to a certain degree metal release owing to weathering. Assuming minimal contents of metals in slags after a treatment with dilute H2SO4, slags could be used as pozzolanas for addition to cement. PMID:26681328

  12. Highly conductive paper for energy-storage devices

    PubMed Central

    Hu, Liangbing; Choi, Jang Wook; Yang, Yuan; Jeong, Sangmoo; La Mantia, Fabio; Cui, Li-Feng; Cui, Yi

    2009-01-01

    Paper, invented more than 2,000 years ago and widely used today in our everyday lives, is explored in this study as a platform for energy-storage devices by integration with 1D nanomaterials. Here, we show that commercially available paper can be made highly conductive with a sheet resistance as low as 1 ohm per square (Ω/sq) by using simple solution processes to achieve conformal coating of single-walled carbon nanotube (CNT) and silver nanowire films. Compared with plastics, paper substrates can dramatically improve film adhesion, greatly simplify the coating process, and significantly lower the cost. Supercapacitors based on CNT-conductive paper show excellent performance. When only CNT mass is considered, a specific capacitance of 200 F/g, a specific energy of 30–47 Watt-hour/kilogram (Wh/kg), a specific power of 200,000 W/kg, and a stable cycling life over 40,000 cycles are achieved. These values are much better than those of devices on other flat substrates, such as plastics. Even in a case in which the weight of all of the dead components is considered, a specific energy of 7.5 Wh/kg is achieved. In addition, this conductive paper can be used as an excellent lightweight current collector in lithium-ion batteries to replace the existing metallic counterparts. This work suggests that our conductive paper can be a highly scalable and low-cost solution for high-performance energy storage devices. PMID:19995965

  13. High thermal conductivity of chain-oriented amorphous polythiophene.

    PubMed

    Singh, Virendra; Bougher, Thomas L; Weathers, Annie; Cai, Ye; Bi, Kedong; Pettes, Michael T; McMenamin, Sally A; Lv, Wei; Resler, Daniel P; Gattuso, Todd R; Altman, David H; Sandhage, Kenneth H; Shi, Li; Henry, Asegun; Cola, Baratunde A

    2014-05-01

    Polymers are usually considered thermal insulators, because the amorphous arrangement of the molecular chains reduces the mean free path of heat-conducting phonons. The most common method to increase thermal conductivity is to draw polymeric fibres, which increases chain alignment and crystallinity, but creates a material that currently has limited thermal applications. Here we show that pure polythiophene nanofibres can have a thermal conductivity up to ∼ 4.4 W m(-1) K(-1) (more than 20 times higher than the bulk polymer value) while remaining amorphous. This enhancement results from significant molecular chain orientation along the fibre axis that is obtained during electropolymerization using nanoscale templates. Thermal conductivity data suggest that, unlike in drawn crystalline fibres, in our fibres the dominant phonon-scattering process at room temperature is still related to structural disorder. Using vertically aligned arrays of nanofibres, we demonstrate effective heat transfer at critical contacts in electronic devices operating under high-power conditions at 200 °C over numerous cycles. PMID:24681778

  14. Highly conductive grain boundaries in copper oxide thin films

    NASA Astrophysics Data System (ADS)

    Deuermeier, Jonas; Wardenga, Hans F.; Morasch, Jan; Siol, Sebastian; Nandy, Suman; Calmeiro, Tomás; Martins, Rodrigo; Klein, Andreas; Fortunato, Elvira

    2016-06-01

    High conductivity in the off-state and low field-effect mobility compared to bulk properties is widely observed in the p-type thin-film transistors of Cu2O, especially when processed at moderate temperature. This work presents results from in situ conductance measurements at thicknesses from sub-nm to around 250 nm with parallel X-ray photoelectron spectroscopy. An enhanced conductivity at low thickness is explained by the occurrence of Cu(II), which is segregated in the grain boundary and locally causes a conductivity similar to CuO, although the surface of the thick film has Cu2O stoichiometry. Since grains grow with an increasing film thickness, the effect of an apparent oxygen excess is most pronounced in vicinity to the substrate interface. Electrical properties of Cu2O grains are at least partially short-circuited by this effect. The study focuses on properties inherent to copper oxide, although interface effects cannot be ruled out. This non-destructive, bottom-up analysis reveals phenomena which are commonly not observable after device fabrication, but clearly dominate electrical properties of polycrystalline thin films.

  15. The Interfacial Transition Zone in Alkali-Activated Slag Mortars

    NASA Astrophysics Data System (ADS)

    San Nicolas, Rackel; Provis, John

    2015-12-01

    The interfacial transition zone (ITZ) is known to strongly influence the mechanical and transport properties of mortars and concretes. This paper studies the ITZ between siliceous (quartz) aggregates and alkali activated slag binders in the context of mortar specimens. Backscattered electron images (BSE) generated in an environmental scanning electron microscope (ESEM) are used to identify unreacted binder components, reaction products and porosity in the zone surrounding aggregate particles, by composition and density contrast. X-ray mapping is used to exclude the regions corresponding to the aggregates from the BSE image of the ITZ, thus enabling analysis of only the binder phases, which are segmented into binary images by grey level discrimination. A distinct yet dense ITZ region is present in the alkali-activated slag mortars, containing a reduced content of unreacted slag particles compared to the bulk binder. The elemental analysis of this region shows that it contains a (C,N)-A-S-H gel which seems to have a higher content of Na (potentially deposited through desiccation of the pore solution) and a lower content of Ca than the bulk inner and outer products forming in the main binding region. These differences are potentially important in terms of long-term concrete performance, as the absence of a highly porous interfacial transition zone region is expected to provide a positive influence on the mechanical and transport properties of alkali-activated slag concretes.

  16. Comparative research on phosphorus removal by pilot-scale vertical flow constructed wetlands using steel slag and modified steel slag as substrates.

    PubMed

    Yun, Yupan; Zhou, Xiaoqin; Li, Zifu; Uddin, Sayed Mohammad Nazim; Bai, Xiaofeng

    2015-01-01

    This research mainly focused on the phosphorus removal performance of pilot-scale vertical flow constructed wetlands with steel slag (SS) and modified steel slag (MSS). First, bench-scale experiments were conducted to evaluate the phosphorus adsorption capacity. Results showed that the Langmuir model could better describe the adsorption characteristics of the two materials; the maximum adsorption of MSS reached 12.7 mg/g, increasing by 34% compared to SS (9.5 mg/g). Moreover, pilot-scale constructed wetlands with SS and MSS were set up outdoors. Then, the influence of hydraulic retention time (HRT) and phosphorus concentration in phosphorus removal for two wetlands were investigated. Results revealed that better performance of the two systems could be achieved with an HRT of 2 d and phosphorus concentration in the range of 3-4.5 mg/L; the system with MSS had a better removal efficiency than the one with SS in the same control operation. Finally, the study implied that MSS could be used as a promising substrate for wetlands to treat wastewater with a high phosphorus concentration. However, considering energy consumption, SS could be regarded as a better alternative for substrate when treating sewage with a low phosphorus concentration. PMID:25860701

  17. Mechanical property determination of high conductivity metals and alloys

    NASA Technical Reports Server (NTRS)

    Harrod, D. L.; Vandergrift, E.; France, L.

    1973-01-01

    Pertinent mechanical properties of three high conductivity metals and alloys; namely, vacuum hot pressed grade S-200E beryllium, OFHC copper and beryllium-copper alloy no. 10 were determined. These materials were selected based on their possible use in rocket thrust chamber and nozzle hardware. They were procured in a form and condition similar to that which might be ordered for actual hardware fabrication. The mechanical properties measured include (1) tension and compression stress strain curves at constant strain rate (2) tensile and compressive creep, (3) tensile and compressive stress-relaxation behavior and (4) elastic properties. Tests were conducted over the temperature range of from 75 F to 1600 F. The resulting data is presented in both graphical and tabular form.

  18. High Power Tests of Normal Conducting Single-Cell Structures

    SciTech Connect

    Dolgashev, V.A.; Tantawi, S.G.; Nantista, C.D.; Higashi, Y.; Higo, T.; /KEK, Tsukuba

    2007-11-07

    We report the results of the first high power tests of single-cell traveling-wave and standing-wave structures. These tests are part of an experimental and theoretical study of rf breakdown in normal conducting structures at 11.4 GHz. The goal of this study is to determine the gradient potential of normal-conducting rf-powered particle beam accelerators. The test setup consists of reusable mode converters and short test structures and is powered by SLAC's XL-4 klystron. This setup was created for economical testing of different cell geometries, cell materials and preparation techniques with short turn-around time. The mode launchers and structures were manufactured at SLAC and KEK and tested in the SLAC Klystron Test Lab.

  19. High-strength carbon nanotube fibre-like ribbon with high ductility and high electrical conductivity.

    PubMed

    Wang, J N; Luo, X G; Wu, T; Chen, Y

    2014-01-01

    Macroscopic fibres made up of carbon nanotubes exhibit properties far below theoretical predictions and even much lower than those for conventional carbon fibres. Here we report improvements of mechanical and electrical properties by more than one order of magnitude by pressurized rolling. Our carbon nanotubes self-assemble to a hollow macroscopic cylinder in a tube reactor operated at high temperature and then condense in water or ethanol to form a fibre, which is continually spooled in an open-air environment. This initial fibre is densified by rolling under pressure, leading to a combination of high tensile strength (3.76-5.53 GPa), high tensile ductility (8-13%) and high electrical conductivity ((1.82-2.24) × 10(4) S cm(-1)). Our study therefore demonstrates strategies for future performance maximization and the very considerable potential of carbon nanotube assemblies for high-end uses. PMID:24964266

  20. NONEQUILIBRIUM SULFUR CAPTURE & RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    SciTech Connect

    Bert Zauderer

    2003-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. The reacted particles impact and melt in the liquid slag layer on the combustor wall by the centrifugal force of the swirling combustion gases. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Prior analyses and laboratory scale data indicated that for Coal Tech's 20 MMBtu/hour, air-cooled, slagging coal combustor slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to validate this sulfur-in-slag model in a group of combustor tests. A total of 36 days of testing on the combustor were completed during the period of performance of this project. This was more that double the 16 test days that were required in the original work statement. The extra tests were made possible by cost saving innovations that were made in the operation of the combustor test facility and in additional investment of Coal Tech resources in the test effort. The original project plan called for two groups of tests. The first group of tests involved the injection of calcium sulfate particles in the form of gypsum or plaster of Paris with the coal into the 20 MMBtu/hour-combustor. The second group of tests consisted of the entire two-step process, in which lime or limestone is co-injected with coal and reacts with the sulfur gas released during combustion to form calcium sulfate particles that impact and dissolve in the slag layer. Since this sulfur capture process has been validated in numerous prior tests in this combustor, the primary effort in the present project was on achieving the high slag flow rates needed to retain the sulfur in the slag.

  1. Advanced Liquid-Cooling Garment Using Highly Thermally Conductive Sheets

    NASA Technical Reports Server (NTRS)

    Ruemmele, Warren P.; Bue, Grant C.; Orndoff, Evelyne; Tang, Henry

    2010-01-01

    This design of the liquid-cooling garment for NASA spacesuits allows the suit to remove metabolic heat from the human body more effectively, thereby increasing comfort and performance while reducing system mass. The garment is also more flexible, with fewer restrictions on body motion, and more effectively transfers thermal energy from the crewmember s body to the external cooling unit. This improves the garment s performance in terms of the maximum environment temperature in which it can keep a crewmember comfortable. The garment uses flexible, highly thermally conductive sheet material (such as graphite), coupled with cooling water lines of improved thermal conductivity to transfer the thermal energy from the body to the liquid cooling lines more effectively. The conductive sheets can be layered differently, depending upon the heat loads, in order to provide flexibility, exceptional in-plane heat transfer, and good through-plane heat transfer. A metal foil, most likely aluminum, can be put between the graphite sheets and the external heat source/sink in order to both maximize through-plane heat transfer at the contact points, and to serve as a protection to the highly conductive sheets. Use of a wicking layer draws excess sweat away from the crewmember s skin and the use of an outer elastic fabric ensures good thermal contact of the highly conductive underlayers with the skin. This allows the current state of the art to be improved by having cooling lines that can be more widely spaced to improve suit flexibility and to reduce weight. Also, cooling liquid does not have to be as cold to achieve the same level of cooling. Specific areas on the human body can easily be targeted for greater or lesser cooling to match human physiology, a warmer external environment can be tolerated, and spatial uniformity of the cooling garment can be improved to reduce vasoconstriction limits. Elements of this innovation can be applied to other embodiments to provide effective heat

  2. Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

    NASA Astrophysics Data System (ADS)

    Kaneko, Tetsuya Kenneth

    The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen

  3. Flux-freezing breakdown in high-conductivity magnetohydrodynamic turbulence.

    PubMed

    Eyink, Gregory; Vishniac, Ethan; Lalescu, Cristian; Aluie, Hussein; Kanov, Kalin; Bürger, Kai; Burns, Randal; Meneveau, Charles; Szalay, Alexander

    2013-05-23

    The idea of 'frozen-in' magnetic field lines for ideal plasmas is useful to explain diverse astrophysical phenomena, for example the shedding of excess angular momentum from protostars by twisting of field lines frozen into the interstellar medium. Frozen-in field lines, however, preclude the rapid changes in magnetic topology observed at high conductivities, as in solar flares. Microphysical plasma processes are a proposed explanation of the observed high rates, but it is an open question whether such processes can rapidly reconnect astrophysical flux structures much greater in extent than several thousand ion gyroradii. An alternative explanation is that turbulent Richardson advection brings field lines implosively together from distances far apart to separations of the order of gyroradii. Here we report an analysis of a simulation of magnetohydrodynamic turbulence at high conductivity that exhibits Richardson dispersion. This effect of advection in rough velocity fields, which appear non-differentiable in space, leads to line motions that are completely indeterministic or 'spontaneously stochastic', as predicted in analytical studies. The turbulent breakdown of standard flux freezing at scales greater than the ion gyroradius can explain fast reconnection of very large-scale flux structures, both observed (solar flares and coronal mass ejections) and predicted (the inner heliosheath, accretion disks, γ-ray bursts and so on). For laminar plasma flows with smooth velocity fields or for low turbulence intensity, stochastic flux freezing reduces to the usual frozen-in condition. PMID:23698445

  4. High-throughput search for improved transparent conducting oxides

    NASA Astrophysics Data System (ADS)

    Miglio, Anna

    High-throughput methodologies are a very useful computational tool to explore the space of binary and ternary oxides. We use these methods to search for new and improved transparent conducting oxides (TCOs). TCOs exhibit both visible transparency and good carrier mobility and underpin many energy and electronic applications (e.g. photovoltaics, transparent transistors). We find several potential new n-type and p-type TCOs with a low effective mass. Combining different ab initio approaches, we characterize candidate oxides by their effective mass (mobility), band gap (transparency) and dopability. We present several compounds, not considered previously as TCOs, and discuss the chemical rationale for their promising properties. This analysis is useful to formulate design strategies for future high mobility oxides and has led to follow-up studies including preliminary experimental characterization of a p-type TCO candidate with unexpected chemistry. G. Hautier, A. Miglio, D. Waroquiers, G.-M. Rignanese, and X. Gonze, ``How Does Chemistry Influence Electron Effective Mass in Oxides? A High-Throughput Computational Analysis'', Chem. Mater. 26, 5447 (2014). G. Hautier, A. Miglio, G. Ceder, G.-M. Rignanese, and X. Gonze, ``Identification and design principles of low hole effective mass p-type transparent conducting oxides'', Nature Commun. 4, 2292 (2013).

  5. Functional design of refractories for slagging gasifiers

    SciTech Connect

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Dahlin, Cheryl L.

    2002-09-01

    Refractories are used in coal slagging gasifiers to protect the outer steel shell from coal slag attack and to insulate it from heat. Corrosion by the aggressive coal slags and unexpected temperature shock severely shorten the service life of these refractories. Currently, the best refractories available for the slagging coal gasifiers last from 6 to 18 months. The down time for the installation of new refractory lining reduces on-line availability of the gasifier. Researchers at the Albany Research Center (ARC) have found that structural spalling by slag penetration into the refractory is responsible for the early failure of refractories in some gasifiers. The low melting point of coal slags, the low thermal gradient in the refractory, and the improper design of refractory microstructure contribute to promote slag penetration. Work at ARC has demonstrated that refractories with an improved functional design are more resistant to slag penetration. Cooperation with commercial refractory companies and gasifier designers/operators is underway to produce and test improved refractories.

  6. Development of a high capacity variable conductance heat pipe.

    NASA Technical Reports Server (NTRS)

    Kosson, R.; Hembach, R.; Edelstein, F.; Loose, J.

    1973-01-01

    The high-capacity, pressure-primed, tunnel-artery wick concept was used in a gas-controlled variable conductance heat pipe. A variety of techniques were employed to control the size of gas/vapor bubbles trapped within the artery. Successful operation was attained with a nominal 6-foot long, 1-inch diameter cold reservoir VCHP using ammonia working fluid and nitrogen control gas. The pipe contained a heat exchanger to subcool the liquid in the artery. Maximum transport capacity with a 46-inch effective length was 1200 watts level (more than 50,000 watt-inches) and 800 watts at 0.5-inch adverse tilt.

  7. High conductance ohmic junction for monolithic semiconductor devices

    NASA Technical Reports Server (NTRS)

    Lewis, Carol R. (Inventor)

    1988-01-01

    In order to increase the efficiency of solar cells, a monolithic stacked device is constructed comprising a plurality of solar sub-cells adjusted for different bands of radiation. The interconnection between these sub-cells has been a significant technical problem. The invention provides an interconnection which is a thin layer of high ohmic conductance material formed between the sub-cells. Such a layer tends to form beads which serve as a shorting interconnect while passing a large fraction of the radiation to the lower sub-cells and permitting lattice-matching between the sub-cells to be preserved.

  8. Analysis of slags using laser-induced breakdown spectroscopy

    NASA Astrophysics Data System (ADS)

    Sanghapi, Hervé K.; Ayyalasomayajula, Krishna K.; Yueh, Fang Y.; Singh, Jagdish P.; McIntyre, Dustin L.; Jain, Jinesh C.; Nakano, Jinichiro

    2016-01-01

    The feasibility of laser-induced breakdown spectroscopy (LIBS) for the analysis of gasification slags was investigated by comparing LIBS results to the results of an ICP-OES analyzer. A small amount of slag sample was placed on a piece of double sided adhesive tape attached to a glass microscope slide and analyzed for Al, Ca, Fe, Si, and V which are major elements found in slags. The partial least squares regression (PLS-R) and univariate simple linear regression (SLR) calibration methods indicated that apart from V (accuracy up to + 20%) the accuracy of analysis varies within 0.35-6.5% for SLR and 0.06-10% for PLS-R. A paired-sample t-test within the 95% confidence level yielded p-values greater than 0.05, meaning no appreciable statistical difference was observed between the univariate SLR with internal standardization and the multivariate PLS-R for most of the analytes. From the results obtained in this work, LIBS response varies depending on the element and the technique used for quantitative analysis. Simultaneous use of the univariate calibration curves with internal standard (intensity ratio) and PLS regression in multi-elemental analysis can help reduce the matrix effect of slags associated to their high variation in concentration. Overall, these results demonstrate the capability of LIBS as an alternative technique for analyzing gasification slags. Estimated limits of detection for Al, Ca, Fe, Si and V were 0.167, 0.78, 0.171, 0.243 and 0.01 wt.%, respectively.

  9. Slag-Refractory Interaction in Coal Gasifiers

    SciTech Connect

    Sundaram, S. K.; Johnson, Kenneth I.; Williford, Ralph E.; Pilli, Siva Prasad; Matyas, Josef; Fluegel, Alexander; Cooley, Scott K.; Crum, Jarrod V.; Edmondson, Autumn B.

    2007-10-13

    Pacific Northwest National Laboratory (PNNL) has taken an integrated approach to address major technical issues in conversion of coal into clean-burning liquid fuel. The approach includes: 1) modeling of gasifier and slag flow, 2) experimental characterization of slag viscoelastic behavior as a function of temperature for representative slags and refractory-slag interactions, and 3) interplay of the modeling and experimental measurements to identify critical conditions beyond which refractory corrosion tends to increase sharply. Basic heat and mass balances were considered in the gasifier and flow models. Two new refractory spalling models were developed. An experimental design that encompassed the broad range of slag chemistries that were of interest to coal gasification was developed and implemented. Selected gasifier refractories were tested in a simulated gasifier environment in our laboratory to identify refractory degradation mechanisms. Preliminary results of the effort are summarized.

  10. Get smart about removing slag

    SciTech Connect

    Wicker, K.

    2005-10-01

    More often than not, sootblowing is literally a shot in the dark. Clyde Bergemann's solution to this problem: control sootblowing operations intelligently, based on the outputs of real-time weight and heat-flux sensors and the calculations of a computer model. The company's intelligent sootblowing system contains many pieces - SmartCannons to clean the furnace by water jets; SmartSensors to detect heat flux, SmartGuages to detect slag buildup, SmartLances aimed at the superheater and reheater, SmartModel to determine when and where cleaning is needed, and SmartControls to direct operations. 3 figs.

  11. A High Conductance Detachable Heat Switch for ADRs

    NASA Astrophysics Data System (ADS)

    Tai, C. Y.; Wong, Y.; Rodenbush, A. J.; Joshi, C. H.; Shirron, P. J.

    2004-06-01

    Adiabatic Demagnetization Refrigerators (ADRs) are being increasingly considered for instrumentation and detector cooling on space missions such as Constellation-X. A multistage ADR is presently under development to operate between 6 K and the detector temperature of 50 mK. Energen, Inc. has developed and demonstrated a high conductance detachable thermal link (the heat switch) for operation at sub-Kelvin temperatures using a high-force cryogenic magnetostrictive actuator. A more efficient detachable thermal link decreases the number of cooling stages, thereby reducing the weight, cost and complexity of the cooling system. This heat switch uses KelvinAll, a magnetostrictive material developed by Energen, as the active element. Unlike other magnetostrictive materials, KelvinAll operates over a broad temperature range. At cryogenic temperatures it delivers a long stroke allowing a large separation gap between the contacting surfaces when the switch is disengaged. This makes alignment and operation of the heat switch simple.

  12. High-Temperature Proton-Conducting Ceramics Developed

    NASA Technical Reports Server (NTRS)

    Sayir, Ali; Dynys, Frederick W.; Berger, M. H.

    2005-01-01

    High-temperature protonic conductors (HTPC) are needed for hydrogen separation, hydrogen sensors, fuel cells, and hydrogen production from fossil fuels. The HTPC materials for hydrogen separation at high temperatures are foreseen to be metal oxides with the perovskite structure A(sup 2+)B(sup 4+)C(sup 2-, sub 3) and with the trivalent cation (M(sup 3+)) substitution at the B(sup 4+)-site to introduce oxygen vacancies. The high affinity for hydrogen ions (H(sup +)) is advantageous for protonic transport, but it increases the reactivity toward water (H2O) and carbon dioxide (CO2), which can lead to premature membrane failure. In addition, there are considerable technological challenges related to the processing of HTPC materials. The high melting point and multi-cation chemistry of HTPC materials creates difficulties in in achieving high-density, single-phase membranes by solid-state sintering. The presence of secondary phases and grain-boundary interfaces are detrimental to the protonic conduction and environmental stability of polycrystalline HTPC materials.

  13. Effect of carbonaceous particles on slag foaming

    NASA Astrophysics Data System (ADS)

    Zhang, Y.; Fruehan, R. J.

    1995-08-01

    Use of carbonaceous particles such as coke or coal char in controlling slag foaming is of great practical significance for bath-smelting and other steelmaking processes. The foamability of the liquid slag in terms of the foam index has been determined with the presence of different amounts of coke and coal char particles. Different sized and shaped particles were used in the experiments. It was found that the foam index decreased significantly as the ratio of the total cross-sectional area of the particles to the liquid slag surface area increased. When the foam was generated by argon gas injection through an alumina nozzle (i.d. = 1.5 mm), a liquid slag, CaO-SiO2-CaF2-(Al2O3), depending on the alumina content, could have an initial foam index of about 2 to 4 seconds at 1500 °C without any carbonaceous particles. When the slag surface was covered only 15 ~20 pct with either coke or coal char particles, the foam was totally suppressed regardless of the initial foam index. In order to understand the mechanism of the antifoam effect of the carbonaceous particles, interactions of a coke sphere, an iron ore pellet, an alumina tube, and a coal char particle with the liquid slag foam were examined by X-ray observation. It was concluded that the antifoam effect of coke or coal char particles is primarily contributed by the nonwetting nature of the carbonaceous materials with the liquid slag. Possible mechanisms of carbonaceous particles rupturing a slag film could be (1) the rapid thinning of the liquid slag film driven by a difference between the instantaneous contact angle and the equilibrium contact angle or (2) the “dewetting” of the liquid slag from the interface when the film is “bridged” by the particle.

  14. Effect of Coal Properties and Operation Conditions on Flow Behavior of Coal Slag in Entrained Flow Gasifiers: A Brief Review

    SciTech Connect

    Wang,Ping; Massoudi, Mehrdad

    2011-01-01

    Integrated gasification combined cycle (IGCC) is a potentially promising clean technology with an inherent advantage of low emissions, since the process removes contaminants before combustion instead of from flue gas after combustion, as in a conventional coal steam plant. In addition, IGCC has potential for cost-effective carbon dioxide capture. Availability and high capital costs are the main challenges to making IGCC technology more competitive and fully commercial. Experiences from demonstrated IGCC plants show that, in the gasification system, low availability is largely due to slag buildup in the gasifier and fouling in the syngas cooler downstream of the gasification system. In the entrained flow gasifiers used in IGCC plants, the majority of mineral matter transforms to liquid slag on the wall of the gasifier and flows out the bottom. However, a small fraction of the mineral matter (as fly ash) is entrained with the raw syngas out of the gasifier to downstream processing. This molten/sticky fly ash could cause fouling of the syngas cooler. Therefore, it is preferable to minimize the quantity of fly ash and maximize slag. In addition, the hot raw syngas is cooled to convert any entrained molten fly slag to hardened solid fly ash prior to entering the syngas cooler. To improve gasification availability through better design and operation of the gasification process, better understanding of slag behavior and characteristics of the slagging process are needed. Slagging behavior is affected by char/ash properties, gas compositions in the gasifier, the gasifier wall structure, fluid dynamics, and plant operating conditions (mainly temperature and oxygen/carbon ratio). The viscosity of the slag is used to characterize the behavior of the slag flow and is the dominating factor to determine the probability that ash particles will stick. Slag viscosity strongly depends on the temperature and chemical composition of the slag. Because coal has varying ash content and

  15. The Use Of Phosphates To Reduce Slag Penetration In Cr203-Based Refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  16. Hydrolyzed Portland cement clinker and air-cooled blast furnace slag SO{sub 2} sorbents

    SciTech Connect

    Hays, M.D.; Kenney, M.E.

    1999-07-01

    The preparation, morphologies, densities, mean particle sizes, surface areas, compositions, SO{sub 2}-uptakes, calcium utilizations and 100% SO{sub 2} capture times of SO{sub 2} flue gas sorbents derived by the hydrolysis of cement clinker and of air-cooled blast furnace slag are described and discussed. The hydrolyzed clinker sorbent is highly effective. While it is less effective, the slag sorbent, because it is so much cheaper, is the more attractive of the two.

  17. Use of Phosphates to Reduce Slag Penetration in CR203-Based Refractories

    SciTech Connect

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorus oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  18. Use of phosphates to reduce slag penetration in Cr2O3-based refractories

    DOEpatents

    Kwong, Kyei-Sing; Dogan, Cynthia P.; Bennett, James P.; Chinn, Richard E.; Petty, Arthur V.

    2004-11-09

    A high-chromium refractory material that provides improved resistance to coal slag penetration is presented. The refractory mixture comprises a blend of chromium oxide, aluminum oxide and phosphates. The refractory mixture may be blended with an aggregate and cured. In addition a phosphorous oxide may be blended with chromium oxide and aluminum oxide and additionally an aggregate. The refractory mixture reduces the rate of coal slag penetration into the surface of the cured refractory.

  19. Utilization of Illinois slags for the production of ultra-lightweight aggregates

    SciTech Connect

    Choudhry, V. ); Zimmerle, T. ); Banerjee, D.D. )

    1993-01-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft[sup 3]. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft[sup 3] can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft[sup 3] could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  20. Effect of annealing treatment on the crystallisation and leaching of dumped base metal smelter slags.

    PubMed

    Maweja, Kasonde; Mukongo, Tshikele; Mbaya, Richard K; Mochubele, Emela A

    2010-11-15

    Leaching tests of base metals contained in two smelter slags were undertaken in ammonia and nitric acid solutions aiming to recover Co, Cu and Zn. Leaching tests were conducted at 25 and 60°C at pH=0 and 3 in HNO(3) and pH=12 in NH(4)OH media. XRD analysis revealed that the dumped slags were amorphous. Annealing these slags at 1180°C produced crystalline phases comprising diopside, magnetite and fayalite. SEM and EDS analysis revealed that Cu and Pb compounds have concentrated in the magnetite phase, whereas another phase rich in Zn and Cu was located in the diopside matrix. ICP-OES analysis of the pregnant leaching solutions (PLS) showed that 30-60% of Co, Cu and Zn were released from the amorphous slags treated in HNO(3) at pH=0, and lesser in ammonia. However, the contamination by Fe and Pb was higher at pH=0. The contamination of the PLS obtained by leaching of the crystallised slags remained low. The low Fe and Pb contamination was attributed in this case to the chemical stability of the crystalline phases formed upon annealing treatment. The higher solubilisation of metals contained in amorphous slags was attributed to the collapse of silicate structures during nitric acid leaching at pH∼0. PMID:20674164

  1. Effect of calcium silicate slag application on radium-226 concentrations in plant tissues

    SciTech Connect

    Mortvedt, J.J.

    1986-01-01

    A greenhouse pot experiment was conducted to determine if plants absorb Ra from slag applied to soil. Slag at rates equivalent to 0 and 22 mt/ha was mixed with Mountview silt loam (Typic Paleudults) limed to pH 5.8 and 7.2. Three clippings each of fescue (Festuca arundiancea Schreb.), and Swiss chard (Beta vulgaris L.), and one harvest of wheat (Triticum aestivum L.) for grain and straw were grown on separate series of treated soil, and plant samples were analyzed for radioactivity due to /sup 226/Ra uptake. Samples of sugarcane (Saccharum officinarum L.) forage and extracted juice from field experiments in Florida testing this slage as a Si source also were analyzed for radioactivity. Dry forage yields of fescue and wheat were not affected by slag applications, but those of Swiss chard were somewhat higher on slag-treated soil at pH 5.8. Wheat grain and straw yields were higher on soil at pH 7.2 than at pH 5.8 regardless of slag treatment. Uptake of /sup 226/Ra by fescue forage and wheat grain and straw was not affected by slag application. Concentrations of /sup 226/Ra were similar in forage and extracted juice from untreated sugarcane or that treated with slag at rates up to 5.6 mt/ha. These results suggest that plant uptake of radionuclides is negligible from calcium silicate slag applied at the recommended rates for liming acid soils or as a source of Si for sugarcane.

  2. Cooling history of Earth's core with high thermal conductivity

    NASA Astrophysics Data System (ADS)

    Davies, Christopher J.

    2015-10-01

    Thermal evolution models of Earth's core constrain the power available to the geodynamo process that generates the geomagnetic field, the evolution of the solid inner core and the thermal history of the overlying mantle. Recent upward revision of the thermal conductivity of liquid iron mixtures by a factor of 2-3 has drastically reduced the estimated power available to generate the present-day geomagnetic field. Moreover, this high conductivity increases the amount of heat that is conducted out of the core down the adiabatic gradient, bringing it into line with the highest estimates of present-day core-mantle boundary heat flow. These issues raise problems with the standard scenario of core cooling in which the core has remained completely well-mixed and relatively cool for the past 3.5 Ga. This paper presents cooling histories for Earth's core spanning the last 3.5 Ga to constrain the thermodynamic conditions corresponding to marginal dynamo evolution, i.e. where the ohmic dissipation remains just positive over time. The radial variation of core properties is represented by polynomials, which gives good agreement with radial profiles derived from seismological and mineralogical data and allows the governing energy and entropy equations to be solved analytically. Time-dependent evolution of liquid and solid light element concentrations, the melting curve, and gravitational energy are calculated for an Fe-O-S-Si model of core chemistry. A suite of cooling histories are presented by varying the inner core boundary density jump, thermal conductivity and amount of radiogenic heat production in the core. All models where the core remains superadiabatic predict an inner core age of ≲ 600Myr , about two times younger than estimates based on old (lower) thermal conductivity estimates, and core temperatures that exceed present estimates of the lower mantle solidus prior to the last 0.5-1.5 Ga. Allowing the top of the core to become strongly subadiabatic in recent times

  3. Removal of phosphorus, fluoride and metals from a gypsum mining leachate using steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2013-03-15

    The objective of this work was to evaluate the capacity of steel slag filters to treat a gypsum mining leachate containing 11-107 mg P/L ortho-phosphates, 9-37 mg/L fluoride, 0.24-0.83 mg/L manganese, 0.20-3.3 zinc and 1.7-8.2 mg/L aluminum. Column tests fed with reconstituted leachates were conducted for 145-222 days and sampled twice a week. Two types of electric arc furnace (EAF) slags and three filter sequences were tested. The voids hydraulic retention time (HRT(v)) of columns ranged between 4.3 and 19.2 h. Precipitates of contaminants present in columns were sampled and analyzed with X-ray diffraction at the end of tests. The best removal efficiencies over a period of 179 days were obtained with sequential filters that were composed of Fort Smith EAF slag operated at a total HRT(v) of 34 h which removed 99.9% of phosphorus, 85.3% of fluoride, 98.0% of manganese and 99.3% of zinc. Mean concentration at this system's effluent was 0.04 mg P/L ortho-phosphates, 4 mg/L fluoride, 0.02 mg/L manganese, 0.02 zinc and 0.5 mg/L aluminum. Thus, slag filters are promising passive and economical systems for the remediation of mining effluents. Phosphorus was removed by the formation of apatite (hydroxyapatite, Ca(5)(PO(4))(3)OH or fluoroapatite, Ca(5)(PO(4))(3)F) as confirmed by visual and X-ray diffraction analyses. The growth rate of apatite was favored by a high phosphorus concentration. Calcite crystals were present in columns and appeared to be competing for calcium and volume needed for apatite formation. The calcite crystal growth rate was higher than that of apatite crystals. Fluoride was removed by precipitation of fluoroapatite and its removal was favored by a high ratio of phosphorus to fluoride in the wastewater. PMID:23305683

  4. Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO{sub 2} pressure

    SciTech Connect

    Zomeren, Andre van; Laan, Sieger R. van der; Kobesen, Hans B.A.; Huijgen, Wouter J.J.; Comans, Rob N.J.

    2011-11-15

    Highlights: > Accelerated carbonation studied to improve environmental properties of steel slag. > Carbonation found to occur predominantly at surface of the steel slag grains. > Combined geochemical modelling and mineral analysis revealed controlling processes. > Enhanced V-leaching with di-Ca silicate (C2S) dissolution identified as major source. > Identified mineral transformations provide guidance for further quality improvement. - Abstract: Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO{sub 2} pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 {sup o}C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO{sub 2} and the resulting pH reduction occurred within 24 h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted

  5. Uses found for gasification slag

    SciTech Connect

    Not Available

    1986-12-01

    A study carried out for the Electric Power Research Institute by Praxis Engineers, Inc. has examined possible uses for the gasifier slag produced during coal gasification. After describing some of the problems foreseen to market development, seven categories of uses are listed and briefly discussed. The possible uses for slag identified are: (1) Agriculture (soil conditioner, lime substitute, low analysis fertilizer, carrier for insecticides); (2) Industrial material (abrasive grit, catalyst and adsorbent, roofing granules, industrial filler, mineral wool production, filter media); (3) Cement and Concrete (concrete aggregate, mortar/grouting material, pozzolanic admixture, raw materials for Portland cement production, masonary unit production); (4) Road Construction and Maintenance (de-icing grit, fine aggregate for bituminous pavement, base aggregate, sub-base aggregate, seal-cost aggregate); (5) Synthetic Aggregate (lightweight construction aggregate, landscaping material, sand substitute); (6) Land Fill and Soil Stabilization (soil conditioner for improving stability, structural fill, embankment material); (7) Resource Recovery (source of carbon, magnetite, iron, aluminium, and other metals). 2 tables.

  6. Phosphorus removal from slow-cooled steelmaking slags: Grain size determination and liberation studies

    SciTech Connect

    Fregeau-Wu, E.; Iwasaki, I.

    1995-07-01

    The major obstacle in recycling steelmaking slags to the blast furnace is their phosphorus content. Removal of the phosphorus, which is primarily associated with the silicate and phosphate phases, would allow for greater recycle of these slags for their iron, manganese, and lime contents. Calculations show that separation of the silicates from the oxide phases would remove nearly 90% of the phosphorus from the slag. The variable grain size of the as-received slag made liberation by fine grinding difficult. Therefore, slow-cooling experiments were undertaken to improve the grain size distribution. The grain size distributions were determined using in-situ image analysis. The samples were ground to their apparent liberation size and high gradient magnetic separation was used to separate the magnetic oxides from the nonmagnetic silicates and phosphates. Liberation analysis and modeling was performed on selected separation products for discussion of benefication characteristics.

  7. Hydrogen diffusion in high temperature proton conducting ceramics

    NASA Astrophysics Data System (ADS)

    Sorieul, S.; Miro, S.; Taillades-Jacquin, M.; Dailly, J.; Mauvy, F.; Berger, M.-H.; Berger, P.

    2008-04-01

    BaCeO3 or SrCeO3-based perovskites doped with a rare earth are high temperature protonic conductors (HTPC) envisioned as electrolytes for fuel cells working at intermediate temperature (400-600 °C). In these ceramics, the proton conductance is hampered by microstructural defects that act as barriers for hydrogen diffusion. Respective contributions of bulk and grain boundaries to overall conductivity is usually evidenced via impedance measurements but further information on hydrogen transport relevant for improvement of microstructure design can be obtained with nuclear microanalysis, based on the use of MeV light ions microbeam. We report here a contribution of ion beam microanalysis to the study of hydrogen transport in BaCe0.9Y0.1O3. ERDA hydrogen profiling performed on partially hydrated samples at 200 and 500 °C reveals concentration gradients from which diffusion coefficients have been derived with the help of a simple Fickian diffusion model.

  8. Highly Conducting Transparent Indium-Doped Zinc Oxide Thin Films

    NASA Astrophysics Data System (ADS)

    Singh, Budhi; Ghosh, Subhasis

    2014-09-01

    Highly conducting transparent indium-doped zinc oxide (IZO) thin films have been achieved by controlling different growth parameters using radio frequency magnetron sputtering. The structural, electrical, and optical properties of the IZO thin films have been investigated for varied indium content and growth temperature ( T G) in order to find out the optimum level of doping to achieve the highest conducting transparent IZO thin films. The highest mobility and carrier concentration of 11.5 cm2/V-s and 3.26 × 1020 cm-3, respectively, have been achieved in IZO doped with 2% indium. It has been shown that as T G of the 2% IZO thin films increase, more and more indium atoms are substituted into Zn sites leading to shift in (002) peaks towards higher angles which correspond to releasing the stress within the IZO thin film. The minimum resistivity of 5.3 × 10-4 Ω-cm has been achieved in 2% indium-doped IZO grown at 700°C.

  9. Thermal Conductance Engineering for High-Speed TES Microcalorimeters

    NASA Astrophysics Data System (ADS)

    Hays-Wehle, J. P.; Schmidt, D. R.; Ullom, J. N.; Swetz, D. S.

    2016-07-01

    Many current and future applications for superconducting transition-edge sensor (TES) microcalorimeters require significantly faster pulse response than is currently available. X-ray spectroscopy experiments at next-generation synchrotron light sources need to successfully capture very large fluxes of photons, while detectors at free-electron laser facilities need pulse response fast enough to match repetition rates of the source. Additionally, neutrino endpoint experiments such as HOLMES need enormous statistics, yet are extremely sensitive to pile-up effects that can distort spectra. These issues can be mitigated only by fast rising and falling edges. To address these needs, we have designed high-speed TES detectors with novel geometric enhancements to increase the thermal conductance of pixels suspended on silicon nitride membranes. This paper shows that the thermal conductivity can be precisely engineered to values spanning over an order of magnitude to achieve fast thermal relaxation times tailored to the relevant applications. Using these pixel prototypes, we demonstrate decay time constants faster than 100 μ s, while still maintaining spectral resolution of 3 eV FWHM at 1.5 keV. This paper also discusses the trade-offs inherent in reducing the pixel time constant, such as increased bias current leading to degradation in energy resolution, and potential modifications to improve performance.

  10. Highly Conductive, Stretchable, and Transparent Solid Polymer Electrolyte Membrane

    NASA Astrophysics Data System (ADS)

    He, Ruixuan; Echeverri, Mauricio; Kyu, Thein

    2014-03-01

    With the guidance of ternary phase diagrams, completely amorphous polymer electrolyte membranes (PEM) were successfully prepared by melt processing for lithium-ion battery. The PEM under consideration consisted of poly (ethylene glycol diacrylate) (PEGDA), succinonitrile (SCN) and Lithium bis(trifluoro-methane)sulfonamide (LiTFSI). After UV-crosslinking, the PEM is transparent and light-weight. Addition of SCN plastic crystal affords not only dissociation of the lithium salt, but also plasticization to the crosslinked PEGDA network. Of particular importance is the achievement of room-temperature ionic conductivity of ~10-3 S/cm, which is comparable to that of commercial liquid electrolyte. Higher ionic conductivities were achieved at elevated temperatures or with use of a moderately higher molecular weight of PEGDA. In terms of electrochemical and chemical stability, the PEM exhibited oxidative stability up to 5 V against lithium reference electrode. Stable interface behavior between the PEM and lithium electrode is also seen with ageing time. In the tensile tests, samples containing low molecular weight PEGDA are stiffer, whereas the high molecular weight PEGDA is stretchable up to 80% elongation. Supported by NSF-DMR 1161070.

  11. Thermal Conductance Engineering for High-Speed TES Microcalorimeters

    NASA Astrophysics Data System (ADS)

    Hays-Wehle, J. P.; Schmidt, D. R.; Ullom, J. N.; Swetz, D. S.

    2016-01-01

    Many current and future applications for superconducting transition-edge sensor (TES) microcalorimeters require significantly faster pulse response than is currently available. X-ray spectroscopy experiments at next-generation synchrotron light sources need to successfully capture very large fluxes of photons, while detectors at free-electron laser facilities need pulse response fast enough to match repetition rates of the source. Additionally, neutrino endpoint experiments such as HOLMES need enormous statistics, yet are extremely sensitive to pile-up effects that can distort spectra. These issues can be mitigated only by fast rising and falling edges. To address these needs, we have designed high-speed TES detectors with novel geometric enhancements to increase the thermal conductance of pixels suspended on silicon nitride membranes. This paper shows that the thermal conductivity can be precisely engineered to values spanning over an order of magnitude to achieve fast thermal relaxation times tailored to the relevant applications. Using these pixel prototypes, we demonstrate decay time constants faster than 100 μ s, while still maintaining spectral resolution of 3 eV FWHM at 1.5 keV. This paper also discusses the trade-offs inherent in reducing the pixel time constant, such as increased bias current leading to degradation in energy resolution, and potential modifications to improve performance.

  12. Influence of CaF2 on the Viscosity and Structure of Manganese Ferroalloys Smelting Slags

    NASA Astrophysics Data System (ADS)

    Park, Joo Hyun; Ko, Kyu Yeol; Kim, Tae Sung

    2015-04-01

    Addition of CaF2 to the CaO-SiO2-MnO (CaO/SiO2 = 0.5) system, which corresponds qualitatively to a silicomanganese ferroalloy smelting slag, affected not only the critical (crystallization) temperature ( T CR) but also the viscosity at high temperatures, and its influence on slag properties was strongly dependent on the content of MnO in the slag. The viscosity of CaF2-free 10 mass pct MnO slag was relatively high, i.e., about 10 dPa s at 1773 K (1500 °C), but decreased continuously upon addition of CaF2 to the system. In contrast, the viscosity of the 40 pct MnO system was very low, i.e., 1 dPa s at 1773 K (1500 °C), and CaF2 did not have a large effect. This indicates that Mn2+ is a strong network modifier in manganese ferroalloy smelting slags. Nevertheless, CaF2 addition was very effective at decreasing the viscosity of low MnO slags at low temperatures. The activation energy for the viscous flow of silicate melts decreased linearly in response to CaF2 addition, but this tendency was less pronounced in the more basic composition of the slag. The effect of CaF2 on the viscosity and activation energy for viscous flow of melts was analyzed quantitatively using micro-Raman spectra of quenched glass samples and the silicate polymerization index, i.e., Q3/Q2 ratio. The polymerization index decreased continuously with increasing CaF2 content in less basic (10 pct MnO or C/S = 0.5) slags, whereas it was not affected by CaF2 content in highly basic (40 pct MnO and C/S = 1.0) slags. Bulk thermophysical properties of the CaO-SiO2-MnO-CaF2 slags were quantitatively correlated with the structural information of the slags.

  13. High frequency conductivity of hot electrons in carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Amekpewu, M.; Mensah, S. Y.; Musah, R.; Mensah, N. G.; Abukari, S. S.; Dompreh, K. A.

    2016-05-01

    High frequency conductivity of hot electrons in undoped single walled achiral Carbon Nanotubes (CNTs) under the influence of ac-dc driven fields was considered. We investigated semi-classically Boltzmann's transport equation with and without the presence of the hot electrons' source by deriving the current densities in CNTs. Plots of the normalized current density versus frequency of ac-field revealed an increase in both the minimum and maximum peaks of normalized current density at lower frequencies as a result of a strong injection of hot electrons. The applied ac-field plays a twofold role of suppressing the space-charge instability in CNTs and simultaneously pumping an energy for lower frequency generation and amplification of THz radiations. These have enormous promising applications in very different areas of science and technology.

  14. Electrochemical deposition of highly-conducting metal dithiolene films.

    PubMed

    Allwright, Emily; Silber, Georg; Crain, Jason; Matsushita, Michio M; Awaga, Kunio; Robertson, Neil

    2016-05-31

    Electrochemical deposition has been used to prepare a thin film of neutral 4',4-(3-alkyl)-thiophene-5',5-hydogen-nickel and copper dithiolenes (Ni-C2, Cu-C2). The application of molecular electrodeposition provides a means to solution process molecular semiconductors of poor solubility, which results from the strong intermolecular interaction required for charge transport. Both Ni-C2 and Cu-C2 form continuous thin films that show intense NIR absorptions, extending to 1800 nm and 2000 nm respectively giving evidence for the strong intermolecular interactions in the solid state. Both films are highly conducting and temperature dependence of resistance gave an activation energy of 0.42 eV and 0.072 eV respectively, with the near-metallic behaviour of Cu-C2 attributed to the additional presence of an unpaired electron. PMID:27184422

  15. Secondary emission conductivity of high purity silica fabric

    NASA Technical Reports Server (NTRS)

    Belanger, V. J.; Eagles, A. E.

    1977-01-01

    High purity silica fabrics were proposed for use as a material to control the effects of electrostatic charging of satellites at synchronous altitudes. These materials exhibited very quiet behavior when placed in simulated charging environments as opposed to other dielectrics used for passive thermal control which exhibit varying degrees of electrical arcing. Secondary emission conductivity is proposed as a mechanism for this superior behavior. Design of experiments to measure this phenomena and data taken on silica fabrics are discussed as they relate to electrostatic discharge (ESD) control on geosynchronous orbit spacecraft. Studies include the apparent change in resistivity of the material as a function of the electron beam energy, flux intensity, and the effect of varying electric fields impressed across the material under test.

  16. Flexible and conductive MXene films and nanocomposites with high capacitance

    PubMed Central

    Ling, Zheng; Ren, Chang E.; Zhao, Meng-Qiang; Yang, Jian; Giammarco, James M.; Qiu, Jieshan; Barsoum, Michel W.; Gogotsi, Yury

    2014-01-01

    MXenes, a new family of 2D materials, combine hydrophilic surfaces with metallic conductivity. Delamination of MXene produces single-layer nanosheets with thickness of about a nanometer and lateral size of the order of micrometers. The high aspect ratio of delaminated MXene renders it promising nanofiller in multifunctional polymer nanocomposites. Herein, Ti3C2Tx MXene was mixed with either a charged polydiallyldimethylammonium chloride (PDDA) or an electrically neutral polyvinyl alcohol (PVA) to produce Ti3C2Tx/polymer composites. The as-fabricated composites are flexible and have electrical conductivities as high as 2.2 × 104 S/m in the case of the Ti3C2Tx/PVA composite film and 2.4 × 105 S/m for pure Ti3C2Tx films. The tensile strength of the Ti3C2Tx/PVA composites was significantly enhanced compared with pure Ti3C2Tx or PVA films. The intercalation and confinement of the polymer between the MXene flakes not only increased flexibility but also enhanced cationic intercalation, offering an impressive volumetric capacitance of ∼530 F/cm3 for MXene/PVA-KOH composite film at 2 mV/s. To our knowledge, this study is a first, but crucial, step in exploring the potential of using MXenes in polymer-based multifunctional nanocomposites for a host of applications, such as structural components, energy storage devices, wearable electronics, electrochemical actuators, and radiofrequency shielding, to name a few. PMID:25389310

  17. Nonequilibrium Sulfur Capture & Retention in an Air Cooled Slagging Coal Combustor

    SciTech Connect

    Bert Zauderer

    1998-04-21

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles, which are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, it must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 36 month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 19 days of testing were completed prior to 9/30/97. In the present quarterly reporting period ending 12/31/97, 13 tests days were completed on co-firing coal and a high ash, rice husk biomass, which was selected to produce a high slag flow rate. Most of the test effort focussed on developing methods for feeding the very low density rice husks into combustor. Various levels of mineral matter from coal ash, rice husk ash, calcium sulfate, and calcium oxide was injected in the combustor during these 13 tests. The peak mineral matter, injection rate was 592 lb/hr for a period of about one-hour. No significant sulfur concentration was measured in the slag removed from the combustor. This may be due to the brief test duration, and longer duration tests are planned for the next quarter. The two major accomplishments in this quarter are the successful co-firing of coal and biomass in the slagging combustor. This is a major technical milestone due to its application to greenhouse gas emission reduction. It was not in the original project plan. Also, the total of 31 test days completed by 12/31/97 is double the number originally planned.

  18. NONEQUILIBRIUM SULFUR CAPTURE AND RETENTION IN AN AIR COOLED SLAGGING COAL COMBUSTOR

    SciTech Connect

    Dr. Bert Zauderer

    1999-03-15

    Calcium oxide injected in a slagging combustor reacts with the sulfur from coal combustion to form sulfur-bearing particles. They are deposited on the liquid slag layer on the combustor wall. Due to the low solubility of sulfur in slag, slag must be rapidly drained from the combustor to limit sulfur gas re-evolution. Analysis indicated that slag mass flow rates in excess of 400 lb/hr should limit sulfur re-evolution. The objective of this 42-month project was to perform a series of tests to determine the factors that control the retention of the sulfur in the slag. 36 days of testing on the combustor were completed prior to the end of this reporting period, 12/31/98. This compares with 16 tests required in the original project plan. Combustor tests in early 1997 with high (37%) ash, Indian coal confirmed that high slag mass flow rates of about 500 lb/hr resulted in retention in the slag of up to 20% of the injected sulfur content mineral matter. To further increase the slag flow rate, rice husks, which contain 20% ash, and rice husk char, which contain 70% ash, were co-fired with coal in the combustor. A series of 13 combustor tests were performed in fourth quarter of 1997 and a further 6 tests were performed in January 1998 and in the summer of 1998. The test objective was to achieve slag flow rates between 500 and 1,000 lb/hr. Due to the very low bulk density of rice husk, compared to pulverized coal, almost the entire test effort focused on developing methods for feeding the rice husks into combustor. In the last test of December 1997, a peak mineral matter, injection rate of 592 lb/hr was briefly achieved by injection of coal, rice husk char, gypsum, and limestone into the combustor. However, no significant sulfur concentration was measured in the slag removed from the combustor. The peak injection rate reached with biomass in the 1997 tests was 310 lb/hr with rice husk, and 584 lb/hr with rice husk char.

  19. Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

    PubMed

    Bird, Simon C; Drizo, Aleksandra

    2009-11-01

    Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter

  20. Toward nanofluids of ultra-high thermal conductivity

    PubMed Central

    2011-01-01

    The assessment of proposed origins for thermal conductivity enhancement in nanofluids signifies the importance of particle morphology and coupled transport in determining nanofluid heat conduction and thermal conductivity. The success of developing nanofluids of superior conductivity depends thus very much on our understanding and manipulation of the morphology and the coupled transport. Nanofluids with conductivity of upper Hashin-Shtrikman (H-S) bound can be obtained by manipulating particles into an interconnected configuration that disperses the base fluid and thus significantly enhancing the particle-fluid interfacial energy transport. Nanofluids with conductivity higher than the upper H-S bound could also be developed by manipulating the coupled transport among various transport processes, and thus the nature of heat conduction in nanofluids. While the direct contributions of ordered liquid layer and particle Brownian motion to the nanofluid conductivity are negligible, their indirect effects can be significant via their influence on the particle morphology and/or the coupled transport. PMID:21711677

  1. A novel process for comprehensive utilization of vanadium slag

    NASA Astrophysics Data System (ADS)

    Liu, Li-ying; Du, Tao; Tan, Wen-jun; Zhang, Xin-pu; Yang, Fan

    2016-02-01

    Traditional processes for treating vanadium slag generate a huge volume of solid residue and a large amount of harmful gas, which cause serious environmental problems. In this study, a new process for the comprehensive utilization of vanadium slag was proposed, wherein zeolite A and a V2O5/TiO2 system were synthesized. The structural properties of the as-synthesized zeolite A and the V2O5/TiO2 system were characterized using various experimental techniques, including X-ray diffraction, X-ray fluorescence, scanning electron microscopy, and infrared spectroscopy. The results reveal that zeolite A and the V2O5/TiO2 system are successfully obtained with high purity. The results of gas adsorption measurements indicate that the prepared zeolite A exhibits high selectivity for CO2 over N2 and is a candidate material for CO2 capture from flue-gas streams.

  2. Electroslag Remelting (ESR) Slags for Removal of Radioactive Oxide Contaminants from Stainless Steels

    SciTech Connect

    Chernicoff, W.P.; Chou, K.C.; Gao, H.; MacDonald, C.J.; Molecke, M.A.; Pal, U.B.; Van Den, J.; Woolley, D.

    1999-06-30

    Downsizing and decommissioning of nuclear operations is increasing the stockpile of Radioactive Scrap Metal (RSM). It is estimated that the annual generation of RSM for the entire DOE complex will be approximately 120,000 metric tons beginning in the year 2000. Out of which contaminated stainless steel with high chromium and nickel contents constitutes 25-30 wt. % [1]. Disposal of this material not only represents resource and value lost, but also necessitates long term monitoring for environmental compliance. The latter results in additional recurring expense. Therefore, it is desirable to be able to decontaminate the radioactive stainless steel to a satisfactory level that can be recycled or at least used for fabrication of containers for RSM disposal instead of using virgin stainless steel. Decontamination of radioactive stainless steel using the ESR process is investigated. In this paper the relevant slag properties, capacity to incorporate the radioactive contaminant, slag-metal partition coefficient, volatilization rate, volatile species, viscosity, electrical conductivity and surface tension are presented as a function of temperature. The impact of these properties on the ESR decontamination process is discussed.

  3. Highly Electrically Conducting Glass-Graphene Nanoplatelets Hybrid Coatings.

    PubMed

    Garcia, E; Nistal, A; Khalifa, A; Essa, Y; Martín de la Escalera, F; Osendi, M I; Miranzo, P

    2015-08-19

    Hybrid coatings consisting of a heat resistant Y2O3-Al2O3-SiO2 (YAS) glass containing 2.3 wt % of graphene nanoplatelets (GNPs) were developed by flame spraying homogeneous ceramic powders-GNP granules. Around 40% of the GNPs survived the high spraying temperatures and were distributed along the splat-interfaces, forming a percolated network. These YAS-GNP coatings are potentially interesting in thermal protection systems and electromagnetic interference shields for aerospace applications; therefore silicon carbide (SiC) materials at the forefront of those applications were employed as substrates. Whereas the YAS coatings are nonconductive, the YAS-GNP coatings showed in-plane electrical conductivity (∼10(2) S·m(-1)) for which a low percolation limit (below 3.6 vol %) is inferred. Indentation tests revealed the formation of a highly damaged indentation zone showing multiple shear displacements between adjacent splats probably favored by the graphene sheets location. The indentation radial cracks typically found in brittle glass coatings are not detected in the hybrid coatings that are also more compliant. PMID:26222837

  4. Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

    PubMed

    Liu, Kai; Sun, Yinghui; Lin, Xiaoyang; Zhou, Ruifeng; Wang, Jiaping; Fan, Shoushan; Jiang, Kaili

    2010-10-26

    High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Young's moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits. PMID:20831235

  5. Sulfide Capacity in Ladle Slag at Steelmaking Temperatures

    NASA Astrophysics Data System (ADS)

    Allertz, Carl; Sichen, Du

    2015-12-01

    Sulfide capacity measurements were conducted at 1823 K and 1873 K (1550 °C and 1600 °C) for the quaternary Al2O3-CaO-MgO-SiO2 system, for typical compositions used in the ladle in steelmaking. A copper-slag equilibrium was used under controlled oxygen and sulfur potentials. The sulfide capacity is strongly dependent on the composition and it was found to increase with the basic oxides, while it decreases with increase of the acidic components. It was found that CaO is more effective in holding sulfur in the slag compared to MgO when replacing SiO2. For the present slag compositions, Al2O3 and SiO2 behaved similar with respect to sulfur, and no considerable effect could be recorded when replacing one for the other. The sulfide capacity was also found to be strongly dependent on the temperature, increasing with temperature. The present results were compared with industrial data from the ladle, after vacuum treatment, and they were in good agreement.

  6. Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Quarterly technical progress report, 1996

    SciTech Connect

    Zauderer, B.

    1996-11-01

    The objective of this 24 month project is to determine the degree of sulfur retention in slag in a full scale cyclone coal combustor with sulfur capture by calcium oxide sorbent injection into the combustor. This sulfur capture process consists of two steps: Capture of sulfur with calcined calcium oxide followed by impact of the reacted sulfur-calcium particles on the liquid slag lining the combustor. The sulfur bearing slag must be removed within several minutes from the combustor to prevent re-evolution of the sulfur from the slag. To accomplish this requires slag mass flow rates in the range of several 100 lb/hr. To study this two step process in the combustor, two groups of tests are being implemented. In the first group, calcium sulfate in the form of gypsum, or plaster of Paris, was injected in the combustor to determine sulfur evolution from slag. In the second group, the entire process is tested with limestone and/or calcium hydrate injected into the combustor. This entire effort consists of a series of up to 16 parametric tests in a 20 MMtu/hr slagging, air cooled, cyclone combustor. During the present quarterly reporting period ending September 30,1996, three tests in this project were implemented, bringing the total tests to 5. In addition, a total of 10 test days were completed during this quarter on the parallel project that utilizes the same 20 MMtu/hr combustor. The results of that project, especially those related to improved slagging performance, have a direct bearing on this project in assuring proper operation at the high slag flow rates that may be necessary to achieve high sulfur retention in slag.

  7. Effect of Slag Composition on Inclusions in Si-Deoxidized 18Cr-8Ni Stainless Steels

    NASA Astrophysics Data System (ADS)

    Ren, Ying; Zhang, Lifeng; Fang, Wen; Shao, Shijie; Yang, Jun; Mao, Weidong

    2016-04-01

    Laboratory experiments and thermodynamic calculation for the Si-deoxidized 18Cr-8Ni stainless steel with CaO-Al2O3-SiO2-CaF2-MgO-MnO slag were performed to investigate the effect of slag composition on inclusions in Si-deoxidized 18Cr-8Ni stainless steels. A high-basicity slag improved the cleanness of stainless steel, while a low basicity slag lowered the Al2O3 content in inclusions, lowering the melting temperature of inclusions and improving the deformability of inclusions. Approximately, 15 pct content of MgO in the initial slag was beneficial to reduce the corrosion of refractory and would not influence the composition of inclusions. The Al2O3 in slag should be lowered to a minimum to reduce the Al2O3 content in inclusions in Si-deoxidized 18Cr-8Ni stainless steel. The log X_{{{{Al}}_{ 2} {{O}}_{ 3} }}i + log X_{{MgO}}i - log X_{MnO}i - log X_{{{{SiO}}2 }}i of inclusions was expressed as a linear function of log a_{{{{Al}}_{ 2} {{O}}_{ 3} }}^{{s}} + log a_{{CaO}}^{{s}} - log a_{MnO}^{{s}} - log a_{{{{SiO}}2 }}^{{s}} of the slag, which was used to predict the composition of inclusions based on the activity of Al2O3, CaO, SiO2, and MnO in the slag. Moreover, the equilibrium curve of Al-O and the stability diagram of inclusions in Si-deoxidized 18Cr-8Ni stainless steel at 1873 K (1600 °C) were calculated.

  8. Glassy slags for minimum additive waste stabilization. Interim progress report, May 1993--February 1994

    SciTech Connect

    Feng, X.; Wronkiewicz, D.J.; Bates, J.K.; Brown, N.R.; Buck, E.C.; Dietz, N.L.; Gong, M.; Emery, J.W.

    1994-05-01

    Glassy slag waste forms are being developed to complement glass waste forms in implementing Minimum Additive Waste Stabilization (MAWS) for supporting DOE`s environmental restoration efforts. The glassy slag waste form is composed of various crystalline and metal oxide phases embedded in a silicate glass phase. The MAWS approach was adopted by blending multiple waste streams to achieve up to 100% waste loadings. The crystalline phases, such as spinels, are very durable and contain hazardous and radioactive elements in their lattice structures. These crystalline phases may account for up to 80% of the total volume of slags having over 80% metal loading. The structural bond strength model was used to quantify the correlation between glassy slag composition and chemical durability so that optimized slag compositions were obtained with limited crucible melting and testing. Slag compositions developed through crucible melts were also successfully generated in a pilot-scale Retech plasma centrifugal furnace at Ukiah, California. Utilization of glassy slag waste forms allows the MAWS approach to be applied to a much wider range of waste streams than glass waste forms. The initial work at ANL has indicated that glassy slags are good final waste forms because of (1) their high chemical durability; (2) their ability to incorporate large amounts of metal oxides; (3) their ability to incorporate waste streams having low contents of flux components; (4) their less stringent requirements on processing parameters, compared to glass waste forms; and (5) their low requirements for purchased additives, which means greater waste volume reduction and treatment cost savings.

  9. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1994

    SciTech Connect

    1994-12-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasfication process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and landfill. We determined that it would be extremely difficult for ``as-generated`` slag to find acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that would meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by heating it to between 1600 and 1900{degree}F in a kiln, which indicated the potential for using such materials as substitutes for lightweight aggregates. Between 1987 and 1993, the technologies to produce these materials from slag were developed by Praxis with funding from the Electric Power Research Institute, Illinois Clean Coal Institute, and internal resources.

  10. Examination of some high-strength, high-conductivity copper alloys for high-temperature applications

    SciTech Connect

    Dadras, M.M.; Morris, D.G.

    1997-12-22

    Copper alloys with high strength and high thermal and electrical conductivity have received a lot of attention over the last decades. Most of such efforts have concentrated on the development of alloys containing fine, dispersed particles, and using rapid solidification techniques to ensure a sufficient volume fraction and sufficient fineness of the dispersed phase. In a recent study, a Cu-8Cr-4Nb alloy was developed which shows relatively good strength up to 700 C, a result which was explained by the resistance to coarsening of the fine Cr{sub 2}Nb intermetallic particles in this materials. The amount of intermetallic Cr{sub 2}Nb second phase in this alloy was about 14vol% and it was claimed that the special compound-nature of the intermetallic phase was responsible for the good stability and retention of strength to high temperature. In order to examine the influence of the nature of the fine particles present and their stability against coarsening, as well as to examine the influence of volume fraction of second phase on tensile strength, three different alloys have been chosen for study: Cu-2Nb and Cu-4Cr for examining the role of second phase chemistry (Nb or Cr) on structural and property stability; and a Cu-14Cr alloy, for comparison with the Cu-4Cr alloy, to examine the role of volume fraction of the second phase. The stability of these alloys will then be compared with that reported for the Cu-8Cr-4Nb alloy.

  11. Leaching characteristics of steel slag components and their application in cementitious property prediction.

    PubMed

    Li, Zaibo; Zhao, Sanyin; Zhao, Xuguang; He, Tusheng

    2012-01-15

    High-efficiency recovery and utilization of steel slag are important concerns for environmental protection and sustainable development. To establish a rapid method to evaluate the cementitious properties of steel slag, leaching tests were carried out on steel slag components via an evaporation-condensation method; the leaching characteristics and mechanism of the slag were also investigated. The relationship between leaching characteristics and cementitious properties, which were represented by mortar compressive strength, was analyzed. Results show that there exist significant differences among the amounts of chemically active leached components. The leaching process can be described by the shrinking unreacted core model controlled by intra-particle diffusion, and is in accordance with Kondo R hydration kinetics equation. The leaching process showed a good linear relationship between the amounts of components leached from steel slag and the mortar compressive strength of cementitious materials prepared from reference cement and steel slag with mass ratios of 50:50 and 70:30. The compressive strengths of mortars subjected to 7, 28, and 90 days of curing can be accurately predicted by the sum of leached (CaO+Al(2)O(3)) obtained after a certain length of leaching time. PMID:22088502

  12. Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

    NASA Astrophysics Data System (ADS)

    Zhao, Li-hua; Wei, Wei; Bai, Hao; Zhang, Xu; Cang, Da-qiang

    2015-03-01

    Two types of porcelain tiles with steel slag as the main raw material (steel slag ceramics) were synthesized based on the CaO-Al2O3-SiO2 and CaO-MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, α-quartz, magnetite, and pyroxene crystals (augite and diopside) in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction (XRD) and electron probe X-ray microanalysis (EPMA) results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

  13. High strength-high conductivity Cu--Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, John D.; Spitzig, William A.; Gibson, Edwin D.; Anderson, Iver E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an "in-situ" Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite.

  14. High strength-high conductivity Cu-Fe composites produced by powder compaction/mechanical reduction

    DOEpatents

    Verhoeven, J.D.; Spitzig, W.A.; Gibson, E.D.; Anderson, I.E.

    1991-08-27

    A particulate mixture of Cu and Fe is compacted and mechanically reduced to form an ''in-situ'' Cu-Fe composite having high strength and high conductivity. Compaction and mechanical reduction of the particulate mixture are carried out at a temperature and time at temperature selected to avoid dissolution of Fe into the Cu matrix particulates to a harmful extent that substantially degrades the conductivity of the Cu-Fe composite. 5 figures.

  15. Electroslag Remelting (ESR) Slags for Removal of Radioactive Oxide Contaminants from Stainless Steel, Annual Report (1998-1999)

    SciTech Connect

    PAL, UDAY B.

    1999-08-01

    Decontamination of radioactive contaminated stainless steel using the ESR process is investigated by conducting thermophysical and thermochemical laboratory studies on the slag. The ESR base slag investigated in this research project is 60wt%CaF{sub 2}-20wt%CaO-20wt%Al{sub 2}O{sub 3}. In this report, we present the data obtained to date on relevant slag properties, capacity to incorporate the radioactive contaminant (using CeO{sub 3}) as surrogate, simulant for PUO{sub 2} and UO{sub 2}, slag-metal partition coefficient, volatilization rate and volatile species, viscosity, electrical conductivity and surface tension as a function of temperature. The impact of these properties on the ESR decontamination process is presented.

  16. Thermophysical Properties of Polymer Materials with High Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Lebedev, S. M.; Gefle, O. S.; Dneprovskii, S. N.; Amitov, E. T.

    2015-06-01

    Results of studies on the main thermophysical properties of new thermally conductive polymer materials are presented. It is shown that modification of polymer dielectrics by micron-sized fillers allows thermally conductive materials with thermal conductivity not less than 2 W/(m K) to be produced, which makes it possible to use such materials as cooling elements of various electrical engineering and semiconductor equipment and devices.

  17. Practical multi-featured perfect absorber utilizing high conductivity silicon

    NASA Astrophysics Data System (ADS)

    Gok, Abdullah; Yilmaz, Mehmet; Bıyıklı, Necmi; Topallı, Kağan; Okyay, Ali K.

    2016-03-01

    We designed all-silicon, multi-featured band-selective perfect absorbing surfaces based on CMOS compatible processes. The center wavelength of the band-selective absorber can be varied between 2 and 22 μm while a bandwidth as high as 2.5 μm is demonstrated. We used a silicon-on-insulator (SOI) wafer which consists of n-type silicon (Si) device layer, silicon dioxide (SiO2) as buried oxide layer, and n-type Si handle layer. The center wavelength and bandwidth can be tuned by adjusting the conductivity of the Si device and handle layers as well as the thicknesses of the device and buried oxide layers. We demonstrate proof-of-concept absorber surfaces experimentally. Such absorber surfaces are easy to microfabricate because the absorbers do not require elaborate microfabrication steps such as patterning. Due to the structural simplicity, low-cost fabrication, wide spectrum range of operation, and band properties of the perfect absorber, the proposed multi-featured perfect absorber surfaces are promising for many applications. These include sensing devices, surface enhanced infrared absorption applications, solar cells, meta-materials, frequency selective sensors and modulators.

  18. Development of Highly-Conductive Polyelectrolytes for Lithium Batteries

    NASA Technical Reports Server (NTRS)

    Shriver, D. F.; Ratner, M. A.; Vaynman, S.; Annan, K. O.; Snyder, J. F.

    2003-01-01

    Future NASA and Air Force missions require reliable and safe sources of energy with high specific energy and energy density that can provide thousands of charge-discharge cycles at more than 40% depth- of-discharge and that can operate at low temperatures. All solid-state batteries have substantial advantages with respect to stability, energy density, storage fife and cyclability. Among all solid-state batteries, those with flexible polymer electrolytes offer substantial advantages in cell dimensionality and commensurability, low temperature operation and thin film design. The above considerations suggest that lithium-polymer electrolyte systems are promising for high energy density batteries and should be the systems of choice for NASA and US Air Force applications. Polyelectrolytes (single ion conductors) are among most promising avenues for achieving a major breakthrough 'in the applicability of polymer- based electrolyte systems. Their major advantages include unit transference number for the cation, reduced cell polarization, minimal salt precipitation, and favorable electrolyte stability at interfaces. Our research is focused on synthesis, modeling and cell testing of single ion carriers, polyelectrolytes. During the first year of this project we attempted the synthesis of two polyelectrolytes. The synthesis of the first one, the poly(ethyleneoxide methoxy acrylateco-lithium 1,1,2-trifluorobutanesulfonate acrylate, was attempted few times and it was unsuccessful. We followed the synthetic route described by Cowie and Spence. The yield was extremely low and the final product could not be separated from the impurities. The synthesis of this polyelectrolyte is not described in this report. The second polyelectrolyte, comb polysiloxane polyelectrolyte containing oligoether and perfluoroether sidechains, was synthesized in sufficient quantity to study the range of properties such as thermal stability, Li- ion- conductivity and stability toward lithium metal. Also

  19. MgO Solubility in Steelmaking Slags

    NASA Astrophysics Data System (ADS)

    Tayeb, Mohammed A.; Assis, Andre N.; Sridhar, Seetharaman; Fruehan, Richard J.

    2015-04-01

    A predominantly liquid and MgO-saturated slag is preferred in EAF and BOF steelmaking. Fully liquid slag provides a better environment for faster mass transfer due to lower bulk viscosities and larger liquid slag volume and these help dephosphorization and desulfurization. Also, an MgO-saturated slag would be preferable in order to increase the lifetime of furnace refractory lining by reducing the extent of dissolution. This article will demonstrate the factors that would influence MgO saturation, which includes FeO, CaO, P2O5, and Al2O3 contents and temperature. In addition, this paper comments on the applicability and accuracy of FactSage prediction, which are compared to laboratory experiments. The results indicate that FactSage may underestimate MgO solubility by up to 2.5 wt pct at higher basicities while there is reasonable agreement with current measurements at lower basicities.

  20. Improving thermocouple service life in slagging gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    The measurement of temperature within slagging gasifiers for long periods of time is difficult/impossible because of sensor failure or blockage of inputs used to monitor gasifier temperature. One of the most common means of temperature measurement in a gasifier is physically, through the use of thermocouples in a gasifier sidewall. These units can fail during startup, standby, or during the first 40-90 days of gasifier service. Failure can be caused by a number of issues; including thermocouple design, construction, placement in the gasifier, gasifier operation, and molten slag attack of the materials used in a thermocouple assembly. Lack of temperature control in a gasifier can lead to improper preheating, slag buildup on gasifier sidewalls, slag attack of gasifier refractories used to line a gasifier, or changes in desired gas output from a gasifier. A general outline of thermocouple failure issues and attempts by the Albany Research Center to improve the service life of thermocouples will be discussed.

  1. Polyelectrolyte multilayers impart healability to highly electrically conductive films.

    PubMed

    Li, Yang; Chen, Shanshan; Wu, Mengchun; Sun, Junqi

    2012-08-28

    Healable, electrically conductive films are fabricated by depositing Ag nanowires on water-enabled healable polyelectrolyte multilayers. The easily achieved healability of the polyelectrolyte multilayers is successfully imparted to the Ag nanowire layer. These films conveniently restore electrical conductivity lost as a result of damage by cuts several tens of micrometers wide when water is dropped on the cuts. PMID:22807199

  2. High carrier concentration p-type transparent conducting oxide films

    DOEpatents

    Yan, Yanfa; Zhang, Shengbai

    2005-06-21

    A p-type transparent conducting oxide film is provided which is consisting essentially of, the transparent conducting oxide and a molecular doping source, the oxide and doping source grown under conditions sufficient to deliver the doping source intact onto the oxide.

  3. Development of improved performance refractory liner materials for slagging gasifiers

    SciTech Connect

    Kwong, Kyei-Sing; Bennett, James P.; Powell, Cynthia; Thomas, Hugh; Krabbe, Rick

    2005-01-01

    Refractory liners for slagging gasifiers used in power generation, chemical production, or as a possible future source of hydrogen for a hydrogen based economy, suffer from a short service life. These liner materials are made of high Cr2O3 and lower levels of Al2O3 and/or ZrO2. As a working face lining in the gasifier, refractories are exposed to molten slags at elevated temperature that originate from ash in the carbon feedstock, including coal and/or petroleum coke. The molten slag causes refractory failure by corrosion dissolution and by spalling. The Albany Research Center is working to improve the performance of Cr2O3 refractories and to develop refractories without Cr2O3 or with Cr2O3 content under 30 wt pct. Research on high Cr2O3 materials has resulted in an improved refractory with phosphate additions that is undergoing field testing. Results to date of field trials, along with research direction on refractories with no or low Cr2O3, will be discussed.

  4. Selective Sulfidation of Lead Smelter Slag with Sulfur

    NASA Astrophysics Data System (ADS)

    Han, Junwei; Liu, Wei; Wang, Dawei; Jiao, Fen; Qin, Wenqing

    2016-02-01

    The selective sulfidation of lead smelter slag with sulfur was studied. The effects of temperature, sulfur dosage, carbon, and Na salts additions were investigated based on thermodynamic calculation. The results indicated that more than 96 pct of zinc in the slag could be converted into sulfides. Increasing temperature, sulfur dosage, or Na salts dosage was conducive to the sulfidation of the zinc oxides in the slag. High temperature and excess Na salts would result in the more consumption of carbon and sulfur. Carbon addition not only promoted the selective sulfidation but reduced the sulfur dosage and eliminated the generation of SO2. Iron oxides had a buffering role on the sulfur efficient utilization. The transformation of sphalerite to wurtzite was feasible under reducing condition at high temperature, especially above 1273 K (1000 °C). The growth of ZnS particles largely depended upon the roasting temperature. They were significantly increased when the temperature was above 1273 K (1000 °C), which was attributed to the formation of a liquid phase.

  5. Electrical Conductivity of HgTe at High Temperatures

    NASA Technical Reports Server (NTRS)

    Li, C.; Lehoczky, S. L.; Su, C.-H.; Scripa, R. N.

    2004-01-01

    The electrical conductivity of HgTe was measured using a rotating magnetic field method from 300 K to the melting point (943 K). A microscopic theory for electrical conduction was used to calculate the expected temperature dependence of the HgTe conductivity. A comparison between the measured and calculated conductivities was used to obtain the estimates of the temperature dependence of Gamma(sub 6)-Gamma(sub 8) energy gap from 300 K to 943 K. The estimated temperature coefficient for the energy gap was comparable to the previous results at lower temperatures (less than or equal to 300 K). A rapid increase in the conductivity just above 300 K and a subsequent decrease at 500 K is attributed to band crossover effects. This paper describes the experimental approach and some of the theoretical calculation details.

  6. Reaction of iron and steel slags with refractories

    SciTech Connect

    Banerjee, S.; Anderson, M.W.

    1993-04-01

    Slag corrosion and erosion has been a major wear factor for refractories wear in contact with molten iron and steel. In blast furnace ironmaking, the slag/iron interface plays a more important role than does the slag/refractory interface. On the other hand in steelmaking, the slag in the ladles and tundish predominantly affect refractory wear. This paper presents the results of a detailed microstructural evaluation of (a) slag and slag/iron interactions with A1{sub 2}O{sub 3}-SiC-C refractories for ironmaking in blast furnaces, (b) basic oxygen furnace and ladle slag interactions with alumina spinel refractories for steelmaking, and (c) slag interactions with working refractory lining for continuous casting tundishes. Results will also be presented on refractory wear/failure due to simultaneous corrosion and penetration by the slag.

  7. Kinetics of the zinc slag-Fuming process: Part i. industrial measurements

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.; Toop, G. W.

    1985-09-01

    A study involving industrial measurements and mathematical modeling has been conducted to eluci-date kinetic phenomena in the zinc slag fuming process. In the first part of this three-part paper, the results of industrial measurements and observations are presented. In Part II a mathematical model of the process is developed, and finally in Part III the implications of a kinetic conception of the process for process improvement are explored. The industrial work consisted primarily of slag sampling through the fuming cycles of five different fuming operations. In addition, tuyere back-pressure mea-surements, tuyere photography using a tuyerescope, and sampling of the fume product were under-taken at one operation. Analysis of the slag samples has shown that, in general, the zinc elimination curve is linear with time and that a portion of the injected coal entrains in the slag. Analysis of tuyere back-pressure fluctuations and movie photographs of the tuyere tip indicate that the coal-air mixture enters the slag in the form of discrete bubbles. From these results it can be deduced that the fuming furnace consists of two reaction zones which are created by the division of coal between the slag and the tuyere gas stream. The coal entrained in the slag reduces ZnO and Fe3O4 in a “reduction zone” which is responsible for fuming. The coal remaining in the tuyere gas stream combusts in an “oxidation zone” although a fraction passes through the bath unconsumed and reports to the solid products. The oxidation zone supplies heat to the endothermic reduction reactions and heat losses.

  8. Development of high capacity, high rate lithium ion batteries utilizing metal fiber conductive additives

    NASA Astrophysics Data System (ADS)

    Ahn, Soonho; Kim, Youngduk; Kim, Kyung Joon; Kim, Tae Hyung; Lee, Hyungkeun; Kim, Myung H.

    As lithium ion cells dominate the battery market, the performance improvement is an utmost concern among developers and researchers. Conductive additives are routinely employed to enhance electrode conductivity and capacity. Carbon particulates—graphite or carbon black powders—are conventional and popular choices as conductive fillers. However, percolation requirements of particles demand significant volumetric content of impalpable, and thereby high area conductive fillers. As might be expected, the electrode active surface area escalates unnecessarily, resulting in overall increase in reaction with electrolytes and organic solvents. The increased reactions usually manifest as an irreversible loss of anode capacity, gradual oxidation and consumption of electrolyte on the cathode—which causes capacity decline during cycling—and an increased threat to battery safety by gas evolution and exothermic solvent oxidation. In this work we have utilized high aspect ratio, flexible, micronic metal fibers as low active area and high conductivity additives. The metal fibers appear well dispersed within the electrode and to satisfy percolation requirements very efficiently at very low volumetric content compared to conventional carbon-based conductive additives. Results from 18650-type cells indicate significant enhancements in electrode capacity and high rate capability while the irreversible capacity loss is negligible.

  9. Electrical conductivity of rocks at high pressures and temperatures

    NASA Technical Reports Server (NTRS)

    Parkhomenko, E. I.; Bondarenko, A. T.

    1986-01-01

    The results of studies of the electrical conductivity in the most widely distributed types of igneous rocks, at temperatures of up to 1200 C, at atmospheric pressure, and also at temperatures of up to 700 C and at pressures of up to 20,000 kg/sq cm are described. The figures of electrical conductivity, of activaation energy and of the preexponential coefficient are presented and the dependence of these parameters on the petrochemical parameters of the rocks are reviewed. The possible electrical conductivities for the depository, granite and basalt layers of the Earth's crust and of the upper mantle are presented, as well as the electrical conductivity distribution to the depth of 200 to 240 km for different geological structures.

  10. High thermal conductivity of hexagonal boron nitride laminates

    NASA Astrophysics Data System (ADS)

    Zheng, Jin-Cheng; Zhang, Liang; Kretinin, A. V.; Morozov, S. V.; Wang, Yi Bo; Wang, Tun; Li, Xiaojun; Ren, Fei; Zhang, Jingyu; Lu, Ching-Yu; Chen, Jia-Cing; Lu, Miao; Wang, Hui-Qiong; Geim, A. K.; Novoselov, K. S.

    2016-03-01

    Two-dimensional materials are characterised by a number of unique physical properties which can potentially make them useful to a wide diversity of applications. In particular, the large thermal conductivity of graphene and hexagonal boron nitride (hBN) has already been acknowledged and these materials have been suggested as novel core materials for thermal management in electronics. However, it was not clear if mass produced flakes of hBN would allow one to achieve an industrially-relevant value of thermal conductivity. Here we demonstrate that laminates of hBN exhibit thermal conductivity of up to 20 W/m·K, which is significantly larger than that currently used in thermal management. We also show that the thermal conductivity of laminates increases with the increasing volumetric mass density, which creates a way of fine tuning its thermal properties.

  11. A Low-Cost and High-Performance Conductivity Meter.

    ERIC Educational Resources Information Center

    da Rocha, Rogerio T.; And Others

    1997-01-01

    Describes an apparatus that is stable and accurate enough for quantitative conductivity experiments but maintains the simplicity of construction and use as well as low cost. Discusses principles and implementation and the performance of the assembled apparatus. (JRH)

  12. Corrosion performance of ceramic materials in slagging environments

    SciTech Connect

    Natesan, K.

    1996-10-01

    Conceptual designs of advanced combustion systems that use coal as feedstock require high-temperature furnaces and heat transfer surfaces that can operate at temperatures much higher than in current coal-fired power plants. Combination of elevated temperatures and hostile combustion environments requires advanced ceramics. Objectives of this program are to evaluate the (a) chemistry of gaseous and condensed products arising during coal combustion, (b) corrosion behavior of candidate materials in air, slag, and salt environments, and (c)residual mechanical properties of the materials after corrosion. Temperatures in the range of 1000-1400 C for ceramics and 600-1000 C for metallic alloys are emphasized. Coal/ash chemistries developed on the basis of thermodynamic/kinetic calculations, together with slags from actual combustors, are used. Materials being evaluated include monolithic Si carbides from several sources: Si nitride, Si carbide in alumina composites, Si carbide fibers in a Si carbide-matrix composite, and some advanced Ni-base alloys. This paper presents results from an ongoing program on corrosion performance of candidate ceramic materials exposed to air, salt, and slag environments and their effect on flexural strength and energy absorbed during fracture of these materials. 10 figs, 4 tabs, 8 refs.

  13. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful. PMID:24405950

  14. Decontamination of metals by melt refining/slagging. An annotated bibliography: Update on stainless steel and steel

    SciTech Connect

    Worchester, S.A.; Twidwell, L.G.; Paolini, D.J.; Weldon, T.A.; Mizia, R.E.

    1995-01-01

    The following presentation is an update to a previous annotation, i.e., WINCO-1138. The literature search and annotated review covers all metals used in the nuclear industries but the emphasis of this update is directed toward work performed on mild steels. As the number of nuclear installations undergoing decontamination and decommissioning (D&D) increases, current radioactive waste storage space is consumed and establishment of new waste storage areas becomes increasingly difficult, the problem of handling and storing radioactive scrap metal (RSM) gains increasing importance in the DOE Environmental Restoration and Waste Management Program. To alleviate present and future waste problems, Lockheed Idaho Technologies Co (LITCO) is managing a program for the recycling of RSM for beneficial use within the DOE complex. As part of that effort, Montana Tech has been awarded a contract to help optimize melting and refining technology for the recycling of stainless steel RSM. The scope of the Montana Tech program includes a literature survey, a decontaminating slag design study, small wide melting studies to determine optimum slag compositions for removal of radioactive contaminant surrogates, analysis of preferred melting techniques, and coordination of large scale melting demonstrations (100--2,000 lbs) to be conducted at selected facilities. The program will support recycling and decontaminating stainless steel RSM for use in waste canisters for Idaho Waste Immobilization Facility densified high level waste and Pit 9/RWMC boxes. This report is the result of the literature search conducted to establish a basis for experimental melt/slag program development. The program plan will be jointly developed by Montana Tech and LITCO.

  15. A Novel Kinematic Model for Molten Slag Fiberization: Prediction of Slag Fiber Properties

    NASA Astrophysics Data System (ADS)

    Zhao, Dawei; Zhang, Zuotai; Liu, Lili; Wang, Xidong

    2015-04-01

    The current study developed a novel kinematic model describing the molten slag fiberization process with a purpose of understanding the slag wool preparation. A reasonable predictive model to describe the diameter and length of slag fiber in commercial fiber making process is necessary because the length-to-diameter ratio has a huge impact on the thermal insulation performance, which will contribute to energy conservation. The current model was established based on melt droplet kinematics under relevant hypotheses. Through this model, changes in fiber dimensions with slag viscosity and rotational speed of spinning wheel have been systematically investigated to determine the optimized technological parameters. To verify the model, experiments were carried out and the results were in good agreement with the predicted values. Thus, the current model can serve as a useful guide for the industrial production of slag wool.

  16. Conducting polymers at low temperatures and high magnetic fields

    SciTech Connect

    Clark, J.C.; Ihas, G.G.; Reghu, M.

    1995-11-01

    Advances in the synthesis of organic conducting polymer systems has increased the electrical conductivity of these systems by several orders of magnitude in the last decade. Several practical applications are envisioned for such systems, but a thorough understanding of the conduction mechanisms and identification of the charge carriers is lacking, making design and implementation for bulk synthesis difficult. In order to clarify our understanding of the electrical properties of these systems, the resistivity and magnetoresistivity of various polymers doped near the metal - insulator transition, such as polyaniline protonated by camphor sulfonic acid (PANi-CSA) and polypyrrole doped with PF{sub 6} (PPy-PF{sub 6}), have been studied down to 25 mK in magnetic fields up to 16 T.

  17. High temperature electrically conducting ceramic heating element and control system

    NASA Technical Reports Server (NTRS)

    Halbach, C. R.; Page, R. J.

    1975-01-01

    Improvements were made in both electrode technology and ceramic conductor quality to increase significantly the lifetime and thermal cycling capability of electrically conducting ceramic heater elements. These elements were operated in vacuum, inert and reducing environments as well as oxidizing atmospheres adding to the versatility of the conducting ceramic as an ohmic heater. Using stabilized zirconia conducting ceramic heater elements, a furnace was fabricated and demonstrated to have excellent thermal response and cycling capability. The furnace was used to melt platinum-20% rhodium alloy (melting point 1904 C) with an isothermal ceramic heating element having a nominal working cavity size of 2.5 cm diameter by 10.0 cm long. The furnace was operated to 1940 C with the isothermal ceramic heating element. The same furnace structure was fitted with a pair of main heater elements to provide axial gradient temperature control over a working cavity length of 17.8 cm.

  18. Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

    PubMed

    Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

    2014-12-01

    flexural strength, lowest apparent porosity and water absorption of EAF slag based tile was attained at the composition of 40 wt.% EAF slag--30 wt.% ball clay--10 wt.% feldspar--20 wt.% silica. The properties of ceramic tile made with EAF slag waste (up to 40 wt.%), especially flexural strength are comparable to those of commercial ceramic tile and are, therefore, suitable as high flexural strength and heavy-duty green ceramic floor tile. Continuous development is currently underway to improve the properties of tile so that this recycling approach could be one of the potential effective, efficient and sustainable solutions in sustaining our nature. PMID:25242607

  19. Viscosity measurements and empirical predictions for coal slags

    SciTech Connect

    Matyas, Josef; Sundaram, S K; Rodriguez, Carmen P; Heredia-Langner, Alejandro; Arrigoni, Benjamin M

    2009-10-25

    Slag viscosity in slagging coal gasifier is an important factor affecting the gasification regime and operating cost. Most of the empirical viscosity models of coal slags that are available in the literature are applicable to only limited ranges of temperature and composition. To develop a reliable slag viscosity model, additional data are needed. Slag viscosity was measured under air or reducing atmosphere (calculated pO2~1.2 10-12 atm at 1400°C) at temperatures in the range of 1150-1550°C on 63 statistically designed slags, including 5 actual coal slag compositions and 4 validation slag compositions. The Arrhenius equation, with Arrhenius coefficients A = constant and B expressed as linear function of mass fractions of nine major components was used to fit the viscosity/temperature data. This Arrhenius relationship represents the viscosity–temperature relationship of tested slags reasonably well, = 0.981 (reducing atmosphere) and = 0.974 (air atmosphere). The validation of the model with four randomly selected slags (two from the SciGlass database and two from experimental design) indicated an accurately measured viscosity-temperature data and a fairly good predictive performance of slag viscosity models over designed compositions. The capability of the developed model to predict the viscosity of coal slags under reducing atmosphere was found to be a superior to a number of the most commonly used empirical models in the literature that are based on simplified oxide melts and British or Australian coal ash slags.

  20. Evaluation of the economic feasibility of a processing plant for steelmaking slag.

    PubMed

    Gonçalves, Deyvid R R; Fontes, Wanna C; Mendes, Julia C; Silva, Guilherme J B; Peixoto, Ricardo A F

    2016-02-01

    The utilisation of steelmaking slag as recycled aggregate for concretes is a widely investigated solution for mitigating the expenditure and environmental impacts of its storage. The Brazilian steel industry is investing in research and slag reprocessing practices, aiming to reuse most of its metallic fraction and properly allocate the non-metallic fraction, saving energy and reducing mining impacts. Research results demonstrate the technical and environmental feasibility of steel slag aggregates for civil construction. However, it is essential to evaluate whether the processing of the slag is economically feasible for this purpose. Economic analysis of the processing of steel slag was conducted through simulation - Monte Carlo method - in which it is possible to determine the risks and uncertainties inherent to the project. The costs that comprise the proposed project, from design through construction and operation itself, were estimated at US$2.8 million. The result of the simulation indicates economic feasibility of the project with 98% certainty, and an estimated profit of around 42%. PMID:26634879

  1. Surface modification of titanium using steel slag ball and shot blasting treatment for biomedical implant applications

    NASA Astrophysics Data System (ADS)

    Arifvianto, Budi; Suyitno; Mahardika, Muslim

    2013-08-01

    Surface modification is often performed using grit or shot blasting treatment for improving the performances of biomedical implants. The effects of blasting treatments using steel slag balls and spherical shots on the surface and subsurface of titanium were studied in this paper. The treatments were conducted for 60-300 s using 2-5 mm steel slag balls and 3.18 mm spherical shots. The surface morphology, roughness, and elemental composition of titanium specimens were examined prior to and after the treatments. Irregular and rough titanium surfaces were formed after the treatment with the steel slag balls instead of the spherical shots. The former treatment also introduced some bioactive elements on the titanium surface, but the latter one yielded a harder surface layer. In conclusion, both steel slag ball and shot blasting treatment have their own specialization in modifying the surface of metallic biomaterials. Steel slag ball blasting is potential for improving the osseointegration quality of implants; but the shot blasting is more appropriate for improving the mechanical properties of temporary and load bearing implants, such as osteosynthesis plates.

  2. Lattice thermal conductivity of dense silicate glass at high pressures

    NASA Astrophysics Data System (ADS)

    Chang, Y. Y.; Hsieh, W. P.

    2015-12-01

    The layered structure of the Earth's interior is generally believed to develop through the magma ocean differentiation in the early Earth. Previous seismic studies revealed the existence of ultra low velocity zones above the core mantle boundary (CMB) which was inferred to be associated with the remnant of a deep magma ocean. The heat flux through the core mantle boundary therefore would strongly depend on the thermal conductivity, both lattice (klat) and radiative (krad) of dense silicate melts and major constituent minerals of the lower mantle. Recent experimental results on the radiative thermal conductivity of dense silicate glasses and lower-mantle minerals suggest that krad of dense silicate glasses could be remarkably lower than krad of the surrounding solid mantle phases. In this case, the dense silicate melts will act as a trap for heat from the Earth's outer core. However, this conclusion remains uncertain because of the lack of direct measurements on lattice thermal conductivities of silicate glasses/melts under lower mantle pressures up to date. Here we report experimental results on lattice thermal conductivities of dense silicate glass with basaltic composition under pressures relevant to the Earth's lower mantle in a diamond-anvil cell using time-domain thermoreflectance method. The study will assist the comprehension of thermal transport properties of silicate melts in the Earth's deep interior and is crucial for understanding the dynamic and thermal evolution of the Earth's internal structure.

  3. Thermal conductivity of earth materials at high temperatures.

    NASA Technical Reports Server (NTRS)

    Schatz, J. F.; Simmons, G.

    1972-01-01

    The total thermal conductivity (lattice plus radiative) of several important earth materials is measured in the temperature range from 500 to 1900 K. A new technique is used in which a CO2 laser generates a low-frequency temperature wave at one face of a small disk-shaped sample, and an infrared detector views the opposite face to detect the phase of the emerging radiation. Phase data at several frequencies yield the simultaneous determination of the thermal diffusivity and the mean extinction coefficient of the material. The lattice, radiative, and total thermal conductivities are then calculated. Results for single-crystal and polycrystalline forsterite-rich olivines and an enstatite indicate that, even in relatively pure large-grained material, the radiative conductivity does not increase rapidly with temperature. The predicted maximum total thermal conductivity at a depth of 400 km in an olivine mantle is 0.020 cal/cm/sec/deg C, which is less than twice the surface value.

  4. Conductively cooled high-power high-brightness bars and fiber-coupled arrays

    NASA Astrophysics Data System (ADS)

    Zhou, Hailong; Mondry, Mark; Fouksman, Michael; Weiss, Eli; Anikitchev, Serguei; Kennedy, Keith; Li, Jun; Zucker, Erik; Rudy, Paul; Kongas, Jukka; Haapamaa, Jouko; Lehkonen, Sami

    2005-03-01

    Solid-state-laser and fiber laser pumping, reprographics, medical and materials processing applications require high power, high-brightness bars and fiber-coupled arrays. Conductively cooled laser diode bars allow customers to simplify system design and reduce operational size, weight, and costs. We present results on next generation high brightness, high reliability bars and fiber-coupled arrays at 790-830 nm, 940 nm and 980 nm wavelengths. By using novel epitaxial structures, we have demonstrated highly reliable 808 nm, 30% fill-factor conductively cooled bars operating at 60W CW mode, corresponding to a linear power density (LPD) of 20 mW/&mum. At 25°C, the bars have shown greater than 50% wall-plug-efficiency (WPE) when operating at 60W. Our novel approach has also reduced the fast-axis divergence FWHM from 31° to less than 24°. These bars have a 50% brightness improvement compared to our standard products with this geometry. At 980nm, we have demonstrated greater than 100W CW from 20% fill-factor conductively cooled bars, corresponding to a LPD of 50 mW/μm. At 25°C, the WPE for 976nm bars consistently peaks above 65% and remains greater than 60% at 100W. We coupled the beam output from those high-brightness bars into fiber-array-packages ("FAPs"), and we also achieved high-brightness and high-efficiency FAPs. We demonstrated 60W from a 600μm core-diameter fiber-bundle with a high WPE of 55%, and a low numerical aperture of 0.115. The brightness of such FAPs is four times higher than our standard high-power 40W FAP products at Coherent. Ongoing life test data suggests an extrapolated lifetime greater than 10,000 hours at 80W CW operating-condition based on 30%FF conductively cooled bar geometry.

  5. Pre-fired, refractory block slag dams for wet bottom furnace floors

    SciTech Connect

    Vihnicka, R.S.; Meskimen, R.L.

    1998-12-31

    Slagging (wet bottom), utility boilers count on a refractory coating over the furnace floor tube structure for protection from corrosion damage from both the harsh, hot gas atmosphere from the burning fuel and the acidic coal slag. To protect and extend the life of this protective refractory coating the boiler original equipment manufacturers (OEMs) utilized a water-cooled monkey ring or slag chill ring (typically a 6--8 inch high ring of small diameter tubes) surrounding the slag tap locations on most wet bottom furnace floors (both utility and package boilers). The old water-cooled tube ring was such a high maintenance item, however, that it`s use has been discontinued in all but the most extreme environments throughout both utility and industrial applications. Where the use of the ring was discontinued, there has been a corresponding shortening of life on the protective floor refractory coatings (high maintenance cost), further aggravated by recent OSHA restrictions limiting the use of chrome oxide refractory materials in these types of boilers. This paper describes the developmental process and the final resultant product (a non-watercooled, slag dam made from pre-fired refractory shapes), undertaken by the inventors. Derived operational benefits a concept 2 project, with NO{sub x} Title 4 and Title 1 significance (which is currently underway) will also be detailed.

  6. Electrical Conductivity of Parylene F at High Temperature

    NASA Astrophysics Data System (ADS)

    Diaham, S.; Bechara, M.; Locatelli, M.-L.; Tenailleau, C.

    2011-03-01

    The electrical conductivity of both as-deposited and annealed poly(α,α,α',α'-tetrafluoro- p-xylylene) (PA-F) films has been investigated up to 400°C. The static conductivity ( σ DC) values of PA-F measured between 200°C and 340°C appear to be ˜2.5 orders of magnitude lower for annealed films than for as-deposited ones. This change is attributed to a strong increase in the crystallinity of the material occurring above 340°C. After annealing at 400°C in N2, the σ DC value measured at 300°C, for instance, decreased from 3.8 × 10-12 Ω-1 cm-1 to 7.5 × 10-15 Ω-1 cm-1. Physical interpretations of such an improvement are offered.

  7. Electrical conductivity of MgCO 3 at high pressures and high temperatures

    NASA Astrophysics Data System (ADS)

    Mibe, Kenji; Ono, S.

    2011-05-01

    The electrical conductivity of polycrystalline magnesite (MgCO 3) was measured at 3-6 GPa at high temperatures using complex impedance spectroscopy in a multi-anvil high-pressure apparatus. The electrical conductivity increased with increasing pressure. The activation enthalpy calculated in the temperature range 650-1000 K also increased with increasing pressure. The effect of pressure was interpreted as being the activation volume in the Arrhenius equation, and the fitted data gave an activation energy and volume of 1.76±0.03 eV and -3.95±0.78 cm 3/mole, respectively. The negative activation volume and relatively large activation energy observed in this study suggests that the hopping of large polarons is the dominant mechanism for the electrical conductivity over the pressure and temperature range investigated.

  8. Towards High Performance p-Type Transparent Conducting Oxides

    SciTech Connect

    Roy, B.; Ode, A.; Readey, D.; Perkins, J.; Parilla, P.; Teplin, C.; Kaydanova, T.; Miedaner, A.; Curtis, C.; Martinson, A.; Coutts, T.; Ginley, D.; Hosono, H.

    2003-05-01

    P-type transparent conductive oxides would have potential applications in photovoltaics, transparent electronics and organic opto-electronics. In this paper we present results on the synthesis of Cu2SrO2, a p-type transparent conducting oxide, by a chemical solution route as well as the conventional pulse laser deposition (PLD) method. For Cu2SrO2 by the chemical solution route, samples were made by spraying deposition on quartz substrates using an aqueous solution of Copper formate and Strontium acetate. Phase pure materials were obtained by an optimum two stage annealing sequence. This initial work led to the development of good quality homogeneous films by a related sol-gel approach. We have also used pulsed laser depostion (PLD) to deposit Cu2SrO2 and CuInO2 thin films on quartz substrates. We have obtained improved conductivities in the CuInO2 thin films over previously published work. We present details on the nature of the relationship of process parameters to the opto-electronic properties of the films.

  9. 44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    44. DETAIL VIEW LOOKING EAST AT THE FOUNDATION FOR SLAG CRUSHER, A DEVICE USED TO REMOVE HARDENED SLAG FROM STEEL LADLES. - John A. Roebling's Sons Company, Kinkora Works, Support Systems, Roebling, Burlington County, NJ

  10. Temporal dissolution of potentially toxic elements from silver smelting slag by synthetic environmental solutions.

    PubMed

    Ash, Christopher; Borůvka, Luboš; Tejnecký, Václav; Šebek, Ondřej; Nikodem, Antonín; Drábek, Ondřej

    2013-11-15

    Waste slag which is created during precious metal smelting contains high levels of potentially toxic elements (PTE) which can be mobilised from unconfined deposits into the local environment. This paper examines the extractability of selected PTE (Pb, Zn, Cd, Mn) from slag samples by synthetic solutions designed to replicate those in the environment. Extracting agents were used to replicate potential leaching scenarios which are analogous to natural chemical weathering. Slag was submersed in a rainwater simulation solution (RSS), weak citric acid solution (representing rhizosphere secretions) and control solutions (deionised water) for a one month period with solution analyses made at intervals of 1, 24, 168 and 720 h. In 1 mM citric acid, dissolution of Cd and Zn showed little change with time, although for Zn the initial dissolution was considerable. Lead in citric acid was characterized by overall poor extractability. Mn solubility increased until an equilibrium state occurred within 24 h. The solubility of studied metals in citric acid can be characterized by a short time to equilibrium. RSS proved to be an effective solvent that, unlike citric acid solution, extracted increasing concentrations of Cd, Mn and Zn with time. Solubility of Pb in RSS was again very low. When taken as a proportion of a single 2 M HNO3 extraction which was applied to slag samples, Cd was the element most readily leached into RSS and control samples. In both studied solvents, slag heterogeneity is prominent in the case of Cd and Zn solubility. Contact time with solvent appears to be an important variable for the release of PTE from slag into solution. The purpose of this study was to provide insight into the environmental chemical dissolution of PTE from slag, which causes their enrichment in surrounding soils and surface waters. PMID:23920416

  11. The improvement of slagging gasifier refractories

    SciTech Connect

    Kwong, K.-S.; Bennett, J.P.; Powell, C.A.; Krabbe, R.A.

    2006-03-01

    Refractories play a vital role in slagging gasifier on-line availability and profitability for the next clean power generation system. A recent survey of gasifier users by USDOE indicated that a longer service life of refractories is the highest need among gasifier operators. Currently, Cr2O3 based refractories, the best of commercially available materials for use in slagging gasifiers, last between 3 and 24 months. Researchers at Albany Research Center (ARC) have identified structural spalling, caused by slag penetration, as one of the major failure mechanisms of Cr2O3 refractories through postmortem analysis. New Cr2O3 refractories with phosphate additives have been developed by ARC to decrease slag penetration and thus structural spalling. Laboratory physical property tests indicated that ARC developed refractories are superior to other commercial bricks. One of the ARC developed phosphate containing refractories has been installed in a slagging gasifier. Preliminary results of the performance of this refractory in the gasifier will be reported along with research to develop non-chromia refractories.

  12. Extremely High Thermal Conductivity of Aligned Carbon Nanotube-Polyethylene Composites

    PubMed Central

    Liao, Quanwen; Liu, Zhichun; Liu, Wei; Deng, Chengcheng; Yang, Nuo

    2015-01-01

    The ultra-low thermal conductivity of bulk polymers may be enhanced by combining them with high thermal conductivity materials such as carbon nanotubes. Different from random doping, we find that the aligned carbon nanotube-polyethylene composites has a high thermal conductivity by non-equilibrium molecular dynamics simulations. The analyses indicate that the aligned composite not only take advantage of the high thermal conduction of carbon nanotubes, but enhance thermal conduction of polyethylene chains. PMID:26552843

  13. Extremely High Thermal Conductivity of Aligned Carbon Nanotube-Polyethylene Composites

    NASA Astrophysics Data System (ADS)

    Liao, Quanwen; Liu, Zhichun; Liu, Wei; Deng, Chengcheng; Yang, Nuo

    2015-11-01

    The ultra-low thermal conductivity of bulk polymers may be enhanced by combining them with high thermal conductivity materials such as carbon nanotubes. Different from random doping, we find that the aligned carbon nanotube-polyethylene composites has a high thermal conductivity by non-equilibrium molecular dynamics simulations. The analyses indicate that the aligned composite not only take advantage of the high thermal conduction of carbon nanotubes, but enhance thermal conduction of polyethylene chains.

  14. Alkali-Activated Fly ash-slag Cement based nuclear waste forms

    SciTech Connect

    Jiang, W.; Wu, X.; Roy, D.M.

    1993-12-31

    This paper is based on the results of an in-progress research project on Alkali-Activated Cement System at MRL. The objective of this research is to establish the potential for large volume use of fly ash and slag as main components of the cement system. Alkali-activated Fly ash-slag Cement (AFC) was studied as a matrix for immobilization of nuclear waste. AFC is characterized by high early strength, high ultimate strength, low porosity, lower solubilities of the hydrates, and high resistance to chemical corrosion as well as to freezing and thawing. All these advanced properties are particularly favorable to the immobilization the nuclear wastes.

  15. ENHANCEMENT OF STRUCTURAL FOAM MATERIALS BY INCORPORATION OF GASIFIER SLAG

    SciTech Connect

    Olin Perry Norton; Ronald A. Palmer; W. Gene Ramsey

    2006-03-15

    As advanced gasification technology is increasingly adopted as an energy source, disposal of the resulting slag will become a problem. We have shown that gasifier slag can be incorporated into foamed glass, which is currently being manufactured as an abrasive and as an insulating material. The slag we add to foamed glass does not simply act as filler, but improves the mechanical properties of the product. Incorporation of gasifier slag can make foamed glass stronger and more abrasion resistant.

  16. Radiative properties of ash and slag

    SciTech Connect

    Solomon, P.R.; Markham, J.R.

    1989-01-01

    Thermal radiation plays a key role in the operation and efficiency of combustion systems, accounting for over 90% of the heat transfer. The analysis of radiative heat transfer in coal-fired boilers, combustion chambers and other energy systems requires accounting for the effects of inorganic deposits on bounding surfaces and of entrained particulates, such as pulverized coal, char and fly-ash. These effects can be predicted; however, the accuracy in predicting the radiative properties of entrained particles (ash) and deposit layers (slag) is limited by inaccurate knowledge of the physical/chemical properties of the materials over a range of material temperatures and radiative wavelengths that is representative of conditions in practical combustion systems. The objective of this project is to make laboratory measurements of the radiative properties of extracted ash deposit samples. During this quarter, technique validation measurements were performed on several test samples. Technique validation has been achieved for infrared opaque and semi-transparent materials that exhibit a high degree of specular reflection (i.e. having a negligible diffuse reflectance component). Validation has not been achieved for non-specular reflecting surfaces, but work is progressing on modifying the present system to accommodate these materials.

  17. Radiative properties of ash and slag

    SciTech Connect

    Solomon, P.R.; Markham, J.R.; Best, P.E.; Yu, Zhen-Zhong.

    1990-10-01

    The objective of this program has been to make laboratory measurements of the radiative properties of ash and slag deposits that have been extracted from combustion devices. The program has resuited in measurements of radiative properlies of materials at high temperatures made by a technique employing a sample heatng deVice that is coupled to a FT-IR spectrometer to measure emission, directional-hemispherical transmission, and directional-hemispherical reflection of a sample. By this technique, the temperature at the measurement point and the spectral emittance (emissivity) of the surface are both obtained. These measurements are then related to the physical and chemical properties of the surface to determine what controls the radiative properlies. The measurements have shown that the physical state of a deposit (i.e. fused, sintered or packed particles) greatly influence the measured spectral emittance. The main accomplishments of the program are as follows: (1) Demonstration of measurement technique validation. (2) Measurements of spectral emittance for deposit samples as a function of temperature and morphology. (3) Accurate calculations of the optical properties of smooth and sintered surfaces based on the material's complex Index of refraction and the surface morphology.

  18. Preliminary results from field testing an improved refractory material for slagging coal gasifiers

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.

    2004-01-01

    Slag attack of refractory materials used to line the hot face of slagging gasifiers limits their service life to between 3 and 24 months. These gasifiers use coal, petroleum coke, or combinations of them as raw materials to produce chemicals, liquid fuel, and/or electricity; with future consideration being given to the use of other abundant, low cost feedstock such as biomass. The ash from these materials generate liquid slags during gasification at temperature between 1300 - 1575 C and pressures up to 1000 psi, leading to severe slag attack of a vessel lining and causing unacceptable gasifier reliability and on-line availability. To maximize refractory life and provide protection of the gasifier metal shell, the best liners have contained a minimum of 60-70 pct chromia in combination with alumina, alumina/zirconia, or magnesia. The Albany Research Center of DOE has developed a phosphate containing high chrome oxide refractory liner that indicates potential for increased service life over currently used materials. This new liner has been produced commercially by a refractory company and installed in a gasifier for performance evaluation. Refractory issues in slagging gasifiers, the development and properties of the phosphate containing high chrome oxide material, and the preliminary results from the plant trial of this material will be presented.

  19. Chemical and physical properties of plasma slags containing various amorphous volume fractions.

    PubMed

    Kuo, Yi-Ming; Wang, Chih-Ta; Tsai, Cheng-Hsien; Wang, Lin-Chi

    2009-02-15

    In this study, municipal solid waste incinerator fly ash was vitrified using a plasma torch. The fly ash contained rich Ca, causing a high basicity of 2.43. Pure quartz was used as an additive to adjust the basicity. BET surface area analysis, X-ray diffraction analysis, and a scanning electron microscope were used to examine the physical properties of slags. The chemical stability and the acid resistance of slags were evaluated using the toxicity characteristics leaching procedure and tests of acid bathing. The results indicate that the plasma torch effectively vitrified the fly ash. Anthropogenic metals with low boiling points, such as Cd, Pb, and Zn, were predominately vaporized into flue gas. Most of the metals with high boiling points, such as Cr, Cu, and Mn, remained in the slag. After the vitrification, hazardous metals were noticeably immobilized in all slags. However, the slags with higher amorphous volume fractions were more effective in metal immobilization and in resisting acid corrosion. This indicates that SiO(2) enhanced the formation of the glassy amorphous phase and improved the resistance of acid corrosion and the immobilization of hazardous metals. PMID:18573600

  20. Dependence of Temperature and Slag Composition on Dephosphorization at the First Deslagging in BOF Steelmaking Process

    NASA Astrophysics Data System (ADS)

    Zhou, Chao-gang; Li, Jing; Shi, Cheng-bin; Yu, Wen-tao; Zhang, Zhi-ming; Liu, Zhi-ming; Deng, Chang-fu

    2016-04-01

    Effects of temperature and slag composition on dephosphorization in a 120 ton top-bottom combined blown converter steelmaking process by double slag method were studied. The slag properties were determined by scanning electron microscope- energy dispersive spectrometry (SEM-EDS), X-ray diffraction (XRD). The results show that the transition oxidation temperature between dephosphorization and decarbonization Tf is not the favorable temperature for the first deslagging. The optimum first deslagging temperature is confirmed to be approximately 1,673 K which is about 70 K higher than Tf. High melting temperatures phases (such as 3CaO·SiO2) in the slag with high basicity and MgO content are unfavorable to the dephosphorization. The optimum process condition for dephosphorization at the first deslagging in present work is approximately 1,673 K in temperature, 2.0 in slag basicity, 6 and 17 mass% in MgO and T.Fe content, 6 mass% ≤ MnO content.

  1. Improved thermocouple assemblies for slagging gasifiers

    SciTech Connect

    Chinn, Richard E.; Bennett, James P.; Dahlin, Cheryl L.; Dogan, Cynthia P.; Kwong, Kyei-Sing; Petty, Arthur V.

    2002-09-01

    The thermocouple devices currently employed to monitor temperatures in slagging coal gasifiers typically fail within a few weeks of exposure to the harsh operating environment. As a result, gasifier operators are often left to optimize their system’s performance without precise knowledge of the gasifier operating temperature. Engineers at the Albany Research Center are exploring ways to extend thermocouple life in gasifier environments by enhancing the thermocouple assembly’s resistance to slag penetration and attack. In this presentation, several strategies will be examined that can reduce thermocouple susceptibility to corrosive attack by coal slag, including the use of barrier coatings and improved filler materials. The relative effectiveness of these techniques in laboratory exposure tests will be discussed.

  2. Acetones Removal with Fe Doped Titanium Nano Tube Catalysts Prepared from Slag Iron in Steel Plant.

    PubMed

    Lin, Yu-Jung; Wen-ZhiCao; Chang, Chang-Tang

    2016-01-01

    TiO₂ has been studied most commonly because it has high stability, non-toxicity, high catalytic activity, and highly conductivity. Many studies have shown that TiO₂ would generate electron-hole pairs illuminated with UV and surround more energy than that before being illuminated. However, the surface area of TiO₂ is not large enough and the adsorption capacity is small. In this study, the titanium nano tube (TNT) catalysts were prepared to increase the surface area and adsorption capacity. The Fe-TNT was also prepared from slag iron since many slag iron cause waste treatment problems. In this study, the effect of Fe loading, including 0.77%, 1.13%, 2.24% and 4.50%, on acetone removal was also assessed since TNT doped with transitional or precious metals can be used to improve catalytic reaction efficiency. Furthermore, four kinds of VOCs concentration, including 250, 500, 1000 and 1500 ppm were tested. Four kinds of retention time, including 0.4, 0.8, 4.0 and 6.0 sec, and four kinds of dosage, including 0.15, 0.25, 0.30 and 0.45 g cm⁻³, were also assessed. In this study, the adsorption capacity of Fe-TNT was 18.8, 23.3, 28.9 and 32.6 mg g⁻¹ for acetone of 250, 500, 1000 and 1500 ppm, respectively. Four kinds of temperature, including 150, 200, 250 and 300 °C were tested in catalytic reaction system. The results showed removal efficiency increased with increasing temperature. The efficiency can be reached 95% under the conditions with the dosage higher than 0.3 g cm⁻³, temperature higher than 270 °C and retention time higher than 270 °C. Reaction efficiency was 20, 31, 41 and 96% at the temperature of 150, 200, 250 and 300 °C, respectively. PMID:27398479

  3. Changes in Slagging Behaviour with Composition for Blended Coals

    NASA Astrophysics Data System (ADS)

    Manton, Nicholas J.; Williamson, Jim; Riley, Gerry S.

    Blends of UK coals with either American or South African coals show non-linear behaviour, with enhanced slagging propensity frequently observed with relatively small additions of an overseas coal to a UK coal. The most pronounced increases were observed when a UK coal, high in Fe2O3, was blended with a coal high in CaO. The ability of a Ca-aluminosilicate melt to increase the rate of dissolution of free pyrite from a UK coal would appear to be a significant feature in accounting for the observed phenomena.

  4. Development of high performance proton-conducting solid electrolytes

    SciTech Connect

    Linkous, C.A.; Kopitzke, R.W.

    1998-08-01

    This work seeks to improve the efficiency of fuel cell and electrolyzer operation by developing solid electrolytes that will function at higher temperatures. Two objectives were pursued: (1) determine the mechanism of hydrolytic decomposition of aromatic sulfonic acid ionomers, with the intent of identifying structural weaknesses that can be avoided in future materials; and (2) identify new directions in solid electrolyte development. After evaluating a number of aromatic sulfonates, it became apparent that no common mechanism was going to be found; instead, each polymer had its own sequence of degradation steps, involving some combination of desulfonation and/or chain scission. For electrochemical cell operation at temperatures > 200 C, it will be necessary to develop solid electrolytes that do not require sulfonic acids and do not require water to maintain its conductivity mechanism.

  5. Limits to Fourier theory in high thermal conductivity single crystals

    NASA Astrophysics Data System (ADS)

    Wilson, R. B.; Cahill, David G.

    2015-11-01

    We report the results of time-domain thermoreflectance (TDTR) experiments that examine the ability of Fourier theory to predict the thermal response in single crystals when heater dimensions are small. We performed TDTR measurements on Al-coated diamond, 6H-SiC, GaP, Ge, MgO, GaAs, and GaSb single crystals with a wide range of laser spot size radii, 0.7 μm < w 0 < 12 μm. When the laser spot-size is large, w 0 ≈ 12 μm, TDTR data for all crystals are in agreement with predictions of Fourier theory with bulk thermal conductivity values. When the laser spot-size is small, w 0 < 2 μm, there are significant differences between the predictions of Fourier theory and TDTR data for all crystals except MgO.

  6. Source conductance scaling for high frequency superconducting quasiparticle receivers

    NASA Technical Reports Server (NTRS)

    Ke, Qing; Feldman, M. J.

    1992-01-01

    It has been suggested that the optimum source conductance G(sub s) for the superconductor-insulator-superconductor (SIS) quasiparticle mixer should have a l/f dependence. This would imply that the critical current density of SIS junctions used for mixing should increase as frequency squared, a stringent constraint on the design of submillimeter SIS mixers, rather than in simple proportion to frequency as previously believed. We have used Tucker's quantum theory of mixing for extensive numerical calculations to determine G(sub s) for an optimized SIS receiver. We find that G(sub s) is very roughly independent of frequency (except for the best junctions at low frequency), and discuss the implications of our results for the design of submillimeter SIS mixers.

  7. Low-temperature thermal conductivity of highly porous copper

    NASA Astrophysics Data System (ADS)

    Tomás, G.; Martins, D.; Cooper, A.; Bonfait, G.

    2015-12-01

    The development and characterization of new materials is of extreme importance in the design of cryogenic apparatus. Recently Versarien® PLC developed a technique capable of producing copper foam with controlled porosity and pore size. Such porous materials could be interesting for cryogenic heat exchangers as well as of special interest in some devices used in microgravit.y environments where a cryogenic liquid is confined by capillarity. In the present work, a system was developed to measure the thermal conductivity by the differential steady-state mode of four copper foam samples with porosity between 58% and 73%, within the temperatures range 20 - 260 K, using a 2 W @ 20 K cryocooler. Our measurements were validated using a copper control sample and by the estimation of the Lorenz number obtained from electrical resistivity measurements at room temperature. With these measurements, the Resistivity Residual Ratio and the tortuosity were obtained.

  8. Proton conductivity of perfluorosulfonate ionomers at high temperature and high relative humidity

    SciTech Connect

    Matos, Bruno R.; Goulart, Cleverson A.; Santiago, Elisabete I.; Muccillo, R.; Fonseca, Fabio C.

    2014-03-03

    The proton transport properties of Nafion membranes were studied in a wide range of temperature by using an air-tight sample holder able to maintain the sample hydrated at high relative humidity. The proton conductivity of hydrated Nafion membranes continuously increased in the temperature range of 40–180 °C with relative humidity kept at RH = 100%. In the temperature range of 40–90 °C, the proton conductivity followed the Arrhenius-like thermal dependence. The calculated apparent activation energy E{sub a} values are in good agreement with proton transport via the structural diffusion in absorbed water. However, at higher measuring temperatures an upturn of the electrical conductivity was observed to be dependent on the thermal history of the sample.

  9. Nonequilibrium sulfur capture and retention in an air cooled slagging coal combustor. Fifth quarterly technical progress report, October 1, 1996--December 31, 1996

    SciTech Connect

    Zauderer, B.

    1997-02-04

    Calcium oxide sorbents injected in a stagging combustor react with the sulfur released during coal combustion to form sulfur bearing particles, some of which are deposited on the liquid slag layer on the combustor wall. Since the solubility of sulfur in liquid slag is low, the slag must be drained from the combustor to limit sulfur re-evolution into the gas phase. The objective of this 24 month project is to perform a series of 16 one day tests to determine the factors that control the retention of the sulfur in the slag that is drained from the combustor. In the present quarterly reporting period, 10 days of combustor tests were performed, bringing the total number of tests performed to 15. A wide range of operating conditions were tested including injection of metal oxide powders to achieve total mineral injection rates in excess of 400 lb/hr at coal mass flow rates of around 1000 lb/hr. It was determined that efficient sulfur capture requires calcium oxide particle sizes that are too small to be effectively retained in the combustor. On the other hand, injection of coarse calcium sulfate particles into the combustor sharply increased the slag viscosity, thereby reducing the slag flow rate and causing substantial revolution of the sulfur in the slag. It is tentatively concluded that conditions necessary for sulfur capture with sorbents and its retention in the slag cannot be efficiently achieved in one step in a cyclone combustor. It is further concluded that due to the increases in slag viscosity by calcium sulfate extremely high slag mass flow rates are required for sulfur retention in slag. Further tests in that direction are planned for the next quarterly reporting period.

  10. Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

    PubMed

    Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

    2010-09-01

    The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. PMID:20493627

  11. The effect of operation conditions on slagging

    SciTech Connect

    Alekhnovich, A.N.; Bogomolov, V.V.

    1996-12-31

    Operation conditions have an effect on slagging properties of fly ash due to changes of the flue gas temperature and the heat flux. The effect of the same factors for various coal types and boiler zones may differ not only in degree but in opposite sign. In addition, the effect of the factors may vary depending on a combination of other factors. The experimental results confirmed the above idea. It also presents examples of a successful decrease of slagging with the change of operating conditions.

  12. Surface interactions between fayalite slags and synthetic spinels and solid solutions

    NASA Astrophysics Data System (ADS)

    Donald, J. R.; Toguri, J. M.; Doyle, C.

    1998-04-01

    To obtain a better understanding of the complex corrosion mechanisms occurring at the interface, the surface and interfacial properties between fayalite-type slags and homogeneous, synthetic spinels and solid solutions of these spinels were investigated. These oxides represent the conventional refractory components. The sessile drop technique incorporating high-temperature X-ray radiography was employed for this purpose. The experimental temperature was 1200 °C and the oxygen potential was 10-9 atm controlled by CO/CO2 gas mixture. The contact angles between the solid substrates and molten silica-rich fayalite slag ranged from 0 deg for MgFe2O4 to 23 deg for MgAl2O4. When iron-rich slags were employed, the contact angles ranged from 15 deg for MgCr2O4 to 22 deg for MgAl2O4. The interfacial reactions between the slags and the various spinel materials and the dissolution of the solids into the slags are discussed.

  13. Immobilization of antimony waste slag by applying geopolymerization and stabilization/solidification technologies.

    PubMed

    Salihoglu, Güray

    2014-11-01

    During the processing of antimony ore by pyrometallurgical methods, a considerable amount of slag is formed. This antimony waste slag is listed by the European Union as absolutely hazardous waste with a European Waste Catalogue code of 10 08 08. Since the levels of antimony and arsenic in the leachate of the antimony waste slag are generally higher than the landfilling limits, it is necessary to treat the slag before landfilling. In this study, stabilization/solidification and geopolymerization technologies were both applied in order to limit the leaching potential of antimony and arsenic. Different combinations ofpastes by using Portland cement, fly ash, clay, gypsum, and blast furnace slag were prepared as stabilization/solidification or geopoljymer matrixes. Sodium silicate-sodium hydroxide solution and sodium hydroxide solution at 8 M were used as activators for geopolymer samples. Efficiencies of the combinations were evaluated in terms of leaching and unconfined compressive strength. None of the geopolymer samples prepared with the activators yielded arsenic and antimony leaching below the regulatory limit at the same time, although they yielded high unconfined compressive strength levels. On the other hand, the stabilization/solidification samples prepared by using water showed low leaching results meeting the landfilling criteria. Use of gypsum as an additive was found to be successful in immobilizing the arsenic and antimony. PMID:25509550

  14. Utilization of Illinois slags for the production of ultra-lightweight aggregates. Technical report, December 1, 1992--February 28, 1993

    SciTech Connect

    Choudhry, V.; Zimmerle, T.; Banerjee, D.D.

    1993-05-01

    The objective of this program is to demonstrate that solid residues (slag) from the gasification of Illinois coals can be utilized to manufacture ultra-lightweight aggregates (ULWA). Conventional ULWAs are made by pyroprocessing perlite ores and have unit weights in the range of 3--15 lb/ft{sup 3}. In a previous project, Praxis Engineers demonstrated at the pilot scale that lightweight aggregates with unit weights of 40--55 lb/ ft{sup 3} can be produced from Illinois coal slags, which is suitable for making lightweight cement concrete and precast blocks. These tests also indicated that a product with a unit weight of less than 25 lb/ft{sup 3} could be produced from slag. This project is aimed at testing the potential for producing ULWA from Illinois coal slags. Target applications include loose fill insulation, insulating concrete, lightweight precast products such as concrete blocks and rooftiles, and filtration media. Laboratory- and pilot-scale testing is being conducted in Phase I to identify operating conditions for the expansion of Illinois slags to produce ULWA. Following this, a large batch of expanded slag will be produced, for evaluation in various applications in Phase II.

  15. NMR evidence for the metallic nature of highly conducting polyaniline

    SciTech Connect

    Kolbert, A.C. Department of Chemistry, University of California, Berkeley, California 94720 ); Caldarelli, S. ); Thier, K.F. Department of Chemistry, University of California, Berkeley, California 94720 ); Sariciftci, N.S. ); Cao, Y. ); Heeger, A.J. )

    1995-01-15

    Polyaniline doped with camphor sulphonic acid (PANI-CSA) has been shown to yield a material that, after casting from solution in [ital meta]-cresol, exhibits a temperature-independent magnetic susceptibility [Y. Cao, P. Smith, and A. J. Heeger, Synth. Met. 48, 91 (1992); N. S. Sariciftici, A. J. Heeger, and Y. Cao, Phys. Rev. B 49, 5988 (1994)]. We report recent [sup 13]C NMR experiments on uniformly [sup 13]C-enriched PANI-CSA in which the [sup 13]C spin-lattice relaxation rates are shown to obey a modified Korringa relation for relaxation via the hyperfine coupling to conduction electrons. This observation of Korringa relaxation in polyaniline provides strong evidence for a metallic state in this material. An estimate is made of the Korringa enhancement factor that provides a measure of the degree of electron-electron correlations present. Two-dimensional spin-exchange experiments are also reported, which show that the [sup 13]C NMR signal results from a heterogeneity in the sample over at least a 30-A distance scale. These results are discussed in terms of the spatial extent of the doping-induced defect.

  16. High Temperature Variable Conductance Heat Pipes for Radioisotope Stirling Systems

    NASA Technical Reports Server (NTRS)

    Tarau, Calin; Walker, Kara L.; Anderson, William G.

    2009-01-01

    In a Stirling radioisotope system, heat must continually be removed from the GPHS modules, to maintain the GPHS modules and surrounding insulation at acceptable temperatures. Normally, the Stirling convertor provides this cooling. If the Stirling convertor stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS, but also ending the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) is under development to allow multiple stops and restarts of the Stirling convertor. The status of the ongoing effort in developing this technology is presented in this paper. An earlier, preliminary design had a radiator outside the Advanced Stirling Radioisotope Generator (ASRG) casing, used NaK as the working fluid, and had the reservoir located on the cold side adapter flange. The revised design has an internal radiator inside the casing, with the reservoir embedded inside the insulation. A large set of advantages are offered by this new design. In addition to reducing the overall size and mass of the VCHP, simplicity, compactness and easiness in assembling the VCHP with the ASRG are significantly enhanced. Also, the permanently elevated temperatures of the entire VCHP allows the change of the working fluid from a binary compound (NaK) to single compound (Na). The latter, by its properties, allows higher performance and further mass reduction of the system. Preliminary design and analysis shows an acceptable peak temperature of the ASRG case of 140 C while the heat losses caused by the addition of the VCHP are 1.8 W.

  17. Microwave magnetic dynamics in highly conducting magnetic nanostructures

    SciTech Connect

    Kostylev, M.; Ivanov, E.; Samarin, S.; Ding, J.; Adeyeye, A. O.

    2014-05-07

    We performed low-noise broadband microstrip ferromagnetic resonance (FMR) measurements of the resonant modes of an array of metallic ferromagnetic nanostripes. In addition to a strong signal of the fundamental mode, we observed up to five weak-amplitude peaks in the field-resolved FMR traces, depending on the frequency. These higher-order absorption peaks have been theoretically identified as due to resonant excitation of odd and even standing spin waves across the direction of confinement in array plane (i.e., across the stripe width). The theory we developed suggests that the odd modes become excited in the spatially uniform microwave field of the FMR setup due to the large conductivity of metals. This promotes excitation of large-amplitude eddy currents in the sample by the incident microwave magnetic field and ultimately results in excitation of these modes. Following this theory, we found that the eddy current contribution is present only for patterned materials and when the microwave magnetic field is incident on one surface of sample surface, as it is in the case of a microstrip FMR.

  18. Highly conductive side chain block copolymer anion exchange membranes.

    PubMed

    Wang, Lizhu; Hickner, Michael A

    2016-06-28

    Block copolymers based on poly(styrene) having pendent trimethyl styrenylbutyl ammonium (with four carbon ring-ionic group alkyl linkers) or benzyltrimethyl ammonium groups with a methylene bridge between the ring and ionic group were synthesized by reversible addition-fragmentation radical (RAFT) polymerization as anion exchange membranes (AEMs). The C4 side chain polymer showed a 17% increase in Cl(-) conductivity of 33.7 mS cm(-1) compared to the benzyltrimethyl ammonium sample (28.9 mS cm(-1)) under the same conditions (IEC = 3.20 meq. g(-1), hydration number, λ = ∼7.0, cast from DMF/1-propanol (v/v = 3 : 1), relative humidity = 95%). As confirmed by small angle X-ray scattering (SAXS), the side chain block copolymers with tethered ammonium cations showed well-defined lamellar morphologies and a significant reduction in interdomain spacing compared to benzyltrimethyl ammonium containing block copolymers. The chemical stabilities of the block copolymers were evaluated under severe, accelerated conditions, and degradation was observed by (1)H NMR. The block copolymer with C4 side chain trimethyl styrenylbutyl ammonium motifs displayed slightly improved stability compared to that of a benzyltrimethyl ammonium-based AEM at 80 °C in 1 M NaOD aqueous solution for 30 days. PMID:27216558

  19. High Temperature Variable Conductance Heat Pipes for Radioisotope Stirling Systems

    SciTech Connect

    Tarau, Calin; Walker, Kara L.; Anderson, William G.

    2009-03-16

    In a Stirling radioisotope system, heat must continually be removed from the GPHS modules, to maintain the GPHS modules and surrounding insulation at acceptable temperatures. Normally, the Stirling converter provides this cooling. If the Stirling engine stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS, but also ending the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) is under development to allow multiple stops and restarts of the Stirling engine. The status of the ongoing effort in developing this technology is presented in this paper. An earlier, preliminary design had a radiator outside the Advanced Stirling Radioisotope Generator (ASRG) casing, used NaK as the working fluid, and had the reservoir located on the cold side adapter flange. The revised design has an internal radiator inside the casing, with the reservoir embedded inside the insulation. A large set of advantages are offered by this new design. In addition to reducing the overall size and mass of the VCHP, simplicity, compactness and easiness in assembling the VCHP with the ASRG are significantly enhanced. Also, the permanently elevated temperatures of the entire VCHP allows the change of the working fluid from a binary compound (NaK) to single compound (Na). The latter, by its properties, allows higher performance and further mass reduction of the system. Preliminary design and analysis shows an acceptable peak temperature of the ASRG case of 140 deg. C while the heat losses caused by the addition of the VCHP are 1.8 W.

  20. High Temperature Variable Conductance Heat Pipes for Radioisotope Stirling Systems

    NASA Astrophysics Data System (ADS)

    Tarau, Calin; Walker, Kara L.; Anderson, William G.

    2009-03-01

    In a Stirling radioisotope system, heat must continually be removed from the GPHS modules, to maintain the GPHS modules and surrounding insulation at acceptable temperatures. Normally, the Stirling converter provides this cooling. If the Stirling engine stops in the current system, the insulation is designed to spoil, preventing damage to the GPHS, but also ending the mission. An alkali-metal Variable Conductance Heat Pipe (VCHP) is under development to allow multiple stops and restarts of the Stirling engine. The status of the ongoing effort in developing this technology is presented in this paper. An earlier, preliminary design had a radiator outside the Advanced Stirling Radioisotope Generator (ASRG) casing, used NaK as the working fluid, and had the reservoir located on the cold side adapter flange. The revised design has an internal radiator inside the casing, with the reservoir embedded inside the insulation. A large set of advantages are offered by this new design. In addition to reducing the overall size and mass of the VCHP, simplicity, compactness and easiness in assembling the VCHP with the ASRG are significantly enhanced. Also, the permanently elevated temperatures of the entire VCHP allows the change of the working fluid from a binary compound (NaK) to single compound (Na). The latter, by its properties, allows higher performance and further mass reduction of the system. Preliminary design and analysis shows an acceptable peak temperature of the ASRG case of 140° C while the heat losses caused by the addition of the VCHP are 1.8 W.

  1. Slag processing system for direct coal-fired gas turbines

    DOEpatents

    Pillsbury, Paul W.

    1990-01-01

    Direct coal-fired gas turbine systems and methods for their operation are provided by this invention. The systems include a primary combustion compartment coupled to an impact separator for removing molten slag from hot combustion gases. Quenching means are provided for solidifying the molten slag removed by the impact separator, and processing means are provided forming a slurry from the solidified slag for facilitating removal of the solidified slag from the system. The released hot combustion gases, substantially free of molten slag, are then ducted to a lean combustion compartment and then to an expander section of a gas turbine.

  2. Simulation of slag control for the Plasma Hearth Project

    SciTech Connect

    Power, M.A.; Carney, K.P.; Peters. G.G.

    1996-12-31

    The goal of the Plasma Hearth Project is to stabilize alpha-emitting radionuclides in a vitreous slag and to reduce the effective storage volume of actinide-containing waste for long-term burial. The actinides have been shown to partition into the vitreous slag phase of the melt. The slag composition may be changed by adding glass-former elements to ensure that this removable slag has the most desired physical and chemical properties for long-term burial. A data acquisition and control system has been designed to regulate the composition of five elements in the slag.

  3. Limitation of Sulfide Capacity Concept for Molten Slags

    NASA Astrophysics Data System (ADS)

    Jung, In-Ho; Moosavi-Khoonsari, Elmira

    2016-04-01

    The sulfide capacity concept has been widely used in pyrometallurgy to define sulfur removal capacities of slags. Typically, the sulfide capacity is considered to be a unique slag property depending only on temperature regardless of partial pressures of oxygen and sulfur. In the present study, it is demonstrated that sulfide capacities of slags in particular those of Na2O-containing slags can vary with partial pressures of oxygen and sulfur due to large solubility of sulfide in Na2O-containing slag systems.

  4. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, David H.; Ulrich, Klaus H.

    1998-01-01

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag.

  5. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, D.H.; Ulrich, K.H.

    1998-09-22

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag. 10 figs.

  6. Refractory lining system for high wear area of high temperature reaction vessel

    DOEpatents

    Hubble, D.H.; Ulrich, K.H.

    1998-04-21

    A refractory-lined high temperature reaction vessel comprises a refractory ring lining constructed of refractory brick, a cooler, and a heat transfer medium disposed between the refractory ring lining and the cooler. The refractory brick comprises magnesia (MgO) and graphite. The heat transfer medium contacts the refractory brick and a cooling surface of the cooler, and is composed of a material that accommodates relative movement between the refractory brick and the cooler. The brick is manufactured such that the graphite has an orientation providing a high thermal conductivity in the lengthwise direction through the brick that is higher than the thermal conductivity in directions perpendicular to the lengthwise direction. The graphite preferably is flake graphite, in the range of about 10 to 20 wt %, and has a size distribution selected to provide maximum brick density. The reaction vessel may be used for performing a reaction process including the steps of forming a layer of slag on a melt in the vessel, the slag having a softening point temperature range, and forming a protective frozen layer of slag on the interior-facing surface of the refractory lining in at least a portion of a zone where the surface contacts the layer of slag, the protective frozen layer being maintained at or about the softening point of the slag. 10 figs.

  7. High frequency electrical conduction block of the pudendal nerve

    NASA Astrophysics Data System (ADS)

    Bhadra, Narendra; Bhadra, Niloy; Kilgore, Kevin; Gustafson, Kenneth J.

    2006-06-01

    A reversible electrical block of the pudendal nerves may provide a valuable method for restoration of urinary voiding in individuals with bladder-sphincter dyssynergia. This study quantified the stimulus parameters and effectiveness of high frequency (HFAC) sinusoidal waveforms on the pudendal nerves to produce block of the external urethral sphincter (EUS). A proximal electrode on the pudendal nerve after its exit from the sciatic notch was used to apply low frequency stimuli to evoke EUS contractions. HFAC at frequencies from 1 to 30 kHz with amplitudes from 1 to 10 V were applied through a conforming tripolar nerve cuff electrode implanted distally. Sphincter responses were recorded with a catheter mounted micro-transducer. A fast onset and reversible motor block was obtained over this range of frequencies. The HFAC block showed three phases: a high onset response, often a period of repetitive firing and usually a steady state of complete or partial block. A complete EUS block was obtained in all animals. The block thresholds showed a linear relationship with frequency. HFAC pudendal nerve stimulation effectively produced a quickly reversible block of evoked urethral sphincter contractions. The HFAC pudendal block could be a valuable tool in the rehabilitation of bladder-sphincter dyssynergia.

  8. COMBINING PROXIMAL AND PENETRATING CONDUCTIVITY SENSORS FOR HIGH RESOLUTION SOIL MAPPING

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Proximal ground conductivity sensors produce a high spatial resolution map that integrates the bulk electrical conductivity (ECa) of the soil profile. Variability in the conductivity map must either be inverted to estimate profile conductivity, or be directly calibrated to soil profile properties fo...

  9. Combining Proximal and Penetrating Soil Electrical Conductivity Sensors for High Resolution Digital Soil Mapping

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Proximal ground conductivity sensors produce high spatial resolution maps that integrate the bulk electrical conductivity (ECa) of the soil profile. Variability in conductivity maps must either be inverted to profile conductivity, or be directly calibrated to profile properties for meaningful interp...

  10. THERMOCHEMICAL MODELING OF REFRACTORY CORROSION IN SLAGGING COAL GASIFIERS

    SciTech Connect

    Besmann, Theodore M

    2008-01-01

    Slagging coal gasifiers suffer corrosive attack on the refractory liner and these interactions were thermochemically simulated. The slag is observed to penetrate the refractory, which complicates modeling the phase behavior of the slag-penetrated interior of the refractory. A simple strategy was adopted such that step-wise changes in composition with decreasing slag content were assumed to account for the compositional changes as slag penetrates the refractory. The thermochemical equilibrium calculations following this strategy typically yielded three solution phases as well as the stoichiometric crystalline phases AlPO4 and Ca3(PO4)2 depending on composition/penetration. Under some conditions a slag liquid miscibility gap exists such that two slag liquids co-exist.

  11. Verification of Steelmaking Slags Iron Content Final Technical Progress Report

    SciTech Connect

    J.Y. Hwang

    2006-10-04

    The steel industry in the United States generates about 30 million tons of by-products each year, including 6 million tons of desulfurization and BOF/BOP slag. The recycling of BF (blast furnace) slag has made significant progress in past years with much of the material being utilized as construction aggregate and in cementitious applications. However, the recycling of desulfurization and BOF/BOP slags still faces many technical, economic, and environmental challenges. Previous efforts have focused on in-plant recycling of the by-products, achieving only limited success. As a result, large amounts of by-products of various qualities have been stockpiled at steel mills or disposed into landfills. After more than 50 years of stockpiling and landfilling, available mill site space has diminished and environmental constraints have increased. The prospect of conventionally landfilling of the material is a high cost option, a waste of true national resources, and an eternal material liability issue. The research effort has demonstrated that major inroads have been made in establishing the viability of recycling and reuse of the steelmaking slags. The research identified key components in the slags, developed technologies to separate the iron units and produce marketable products from the separation processes. Three products are generated from the technology developed in this research, including a high grade iron product containing about 90%Fe, a medium grade iron product containing about 60% Fe, and a low grade iron product containing less than 10% Fe. The high grade iron product contains primarily metallic iron and can be marketed as a replacement of pig iron or DRI (Direct Reduced Iron) for steel mills. The medium grade iron product contains both iron oxide and metallic iron and can be utilized as a substitute for the iron ore in the blast furnace. The low grade iron product is rich in calcium, magnesium and iron oxides and silicates. It has a sufficient lime value and

  12. Removal of Metallic Iron on Oxide Slags

    NASA Astrophysics Data System (ADS)

    Shannon, George N.; Fruehan, R. J.; Sridhar, Seetharaman

    2009-10-01

    It is possible, in some cases, for ground coal particles to react with gasifier gas during combustion, allowing the ash material in the coal to form phases besides the expected slag phase. One of these phases is metallic iron, because some gasifiers are designed to operate under a reducing atmosphere ({p_{O2}} of approximately 10-4 atm). Metallic iron can become entrained in the gas stream and deposit on, and foul, downstream equipment. To improve the understanding of the reaction between different metallic iron particles and gas, which eventually oxidizes them, and the slag that the resulting oxide dissolves in, the kinetics of iron reaction on slag were predicted using gas-phase mass-transfer limitations for the reaction and were compared with diffusion in the slag; the reaction itself was observed under confocal scanning laser microscopy. The expected rates for iron droplet removal are provided based on the size and effective partial pressure of oxygen, and it is found that decarburization occurs before iron reaction, leading to an extra 30- to 100-second delay for carbon-saturated particles vs pure iron particles. A pure metallic iron particle of 0.5 mg should be removed in about 220 seconds at 1400 °C and in 160 seconds at 1600 °C.

  13. Removal of metallic iron on oxide slags

    SciTech Connect

    Shannon, G.N.; Fruehan, R.J.; Sridhar, S.

    2009-10-15

    It is possible, in some cases, for ground coal particles to react with gasifier gas during combustion, allowing the ash material in the coal to form phases besides the expected slag phase. One of these phases is metallic iron, because some gasifiers are designed to operate under a reducing atmosphere (pO{sub 2}) of approximately 10{sup -4} atm). Metallic iron can become entrained in the gas stream and deposit on, and foul, downstream equipment. To improve the understanding of the reaction between different metallic iron particles and gas, which eventually oxidizes them, and the slag that the resulting oxide dissolves in, the kinetics of iron reaction on slag were predicted using gas-phase mass-transfer limitations for the reaction and were compared with diffusion in the slag; the reaction itself was observed under confocal scanning laser microscopy. The expected rates for iron droplet removal are provided based on the size and effective partial pressure of oxygen, and it is found that decarburization occurs before iron reaction, leading to an extra 30- to 100-second delay for carbon-saturated particles vs pure iron particles. A pure metallic iron particle of 0.5 mg should be removed in about 220 seconds at 1400{sup o}C and in 160 seconds at 1600{sup o}C.

  14. Highly conductive ionic liquids toward high-performance space-lubricating greases.

    PubMed

    Fan, Xiaoqiang; Wang, Liping

    2014-08-27

    Although ionic liquids (ILs) as a class of promising materials have a wide range of applications due to the excellent properties, their potential as space lubricants has been not systematically explored. Here two kinds of conductive alkyl imidazolium ILs greases were prepared using 1-hexyl-3-methylimidazolium tetrafluoroborate (LB106) and 1-hexyl-3-methylimidazolium bis(trifluoromethylsulfonyl) amide (L-F106) as base oil and the polytetrafluoroethylene (PTFE) as thickener, with multiple-alkylated cyclopentane grease (MACs) as a comparison. Their chemical composition and tribological properties were investigated in detail under simulated space environment which is composed of high vacuum, high temperature and irradiation. Results show that the high conductive ILs greases not only possess good adaptive abilities to space environment and thermal stability but also provide excellent friction reducing and antiwear behaviors as well as high load carrying capacities. The unique physicochemical properties are attributed to a combination of special anions and cations, the excellent tribological properties are strongly dependent on a boundary protective film on the rubbing surfaces. PMID:25089650

  15. High Modulus, High Conductivity Nanostructured Polymer Electrolyte Membranes via Polymerization-Induced Phase Separation

    NASA Astrophysics Data System (ADS)

    McIntosh, Lucas; Schulze, Morgan; Hillmyer, Marc; Lodge, Timothy

    2014-03-01

    Solvent-free, solid-state polymer electrolyte membranes (PEMs) will play a vital role in next-generation electrochemical devices such as Li-metal batteries and high- T fuel cells. The primary challenge is that these applications require PEMs with substantial mechanical robustness, as well as high ionic conductivity. The key to optimizing orthogonal macroscopic properties is to use a heterogeneous composite with well-defined nanoscopic morphology--specifically, long-range co-continuity of high modulus and ion transport domains, which has proven difficult to achieve in commonly-studied diblock copolymer-based electrolytes. We report a simple synthetic strategy to generate PEMs via polymerization-induced phase separation, where the delicate balance between controlled addition of styrene onto a poly(ethylene oxide) macro-chain transfer agent and simultaneous chemical crosslinking by divinylbenzene results in a disordered structure with domain size of order 10 nm. Crucially, both domains exhibit long-range continuity, which results in PEMs that are glassy solids (modulus ~ 1 GPa) owing to the isotropic network of stiff, crosslinked polystyrene, and are highly conductive (> 1 mS/cm at 70 °C) because ions migrate in channels of low Tg poly(ethylene oxide).

  16. Mechanisms of pyrite oxidation to non-slagging species. Quarterly report, January 1, 1996--March 31, 1996

    SciTech Connect

    Akan-Etuk, A.E.J.; Mitchell, R.E.

    1996-05-01

    This document is the seventh quarterly status report on a project that is conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California and is concerned with enhancing the transformation of iron pyrite to non-slagging species during staged, low-NO{sub X} pulverized coal (P. C.) combustion. The project aims to identify the mechanisms of pyrite combustion and to quantify their effects, in order to formulate a general rate expression for the combustion of pyrite that accounts for coal properties as well as furnace conditions. In general, the project has the following objectives: 1) the characterization of the various mechanisms of intraparticle mass transfer and chemical reaction that control overall pyrite combustion rates and 2) the synthesis of the reaction rate resistances of the various mechanisms into a general rate expression for pyrite combustion. The knowledge gained from this project will be incorporated into numerical codes and utilized to formulate slagging abatement strategies involving the minor adjustment of firing conditions. Ultimately, the benefit of this research program is intended to be an increase in the range of coals compatible with staged, low-NO{sub X} combustor retrofits. 9 refs., 12 figs.

  17. Atmospheric particulate emissions from dry abrasive blasting using coal slag.

    PubMed

    Kura, Bhaskar; Kambham, Kalpalatha; Sangameswaran, Sivaramakrishnan; Potana, Sandhya

    2006-08-01

    Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. PMID:16933653

  18. Atmospheric particulate emissions from dry abrasive blasting using coal slag

    SciTech Connect

    Bhaskar Kura; Kalpalatha Kambham; Sivaramakrishnan Sangameswaran; Sandhya Potana

    2006-08-15

    Coal slag is one of the widely used abrasives in dry abrasive blasting. Atmospheric emissions from this process include particulate matter (PM) and heavy metals, such as chromium, lead, manganese, nickel. Quantities and characteristics of PM emissions depend on abrasive characteristics and process parameters. Emission factors are key inputs to estimate emissions. Experiments were conducted to study the effect of blast pressure, abrasive feed rate, and initial surface contamination on total PM (TPM) emission factors for coal slag. Rusted and painted mild steel surfaces were used as base plates. Blasting was carried out in an enclosed chamber, and PM was collected from an exhaust duct using U.S. Environment Protection Agency source sampling methods for stationary sources. Results showed that there is significant effect of blast pressure, feed rate, and surface contamination on TPM emissions. Mathematical equations were developed to estimate emission factors in terms of mass of emissions per unit mass of abrasive used, as well as mass of emissions per unit of surface area cleaned. These equations will help industries in estimating PM emissions based on blast pressure and abrasive feed rate. In addition, emissions can be reduced by choosing optimum operating conditions. 40 refs., 5 figs., 2 tabs.

  19. Slag remelt purification of irradiated vanadium alloys

    SciTech Connect

    Carmack, W.J.; Smolik, G.R.; McCarthy, K.A.; Gorman, P.K.

    1995-07-01

    This paper describes theoretical and scoping experimental efforts to investigate the decontamination potential of a slag remelting process for decontaminating irradiated vanadium alloys. Theoretical calculations, using a commercial thermochemical computer code HSC Chemistry, determined the potential slag compositions and slag-vanadium alloy ratios. The experiment determined the removal characteristics of four surrogate transmutation isotopes (Ca, Y - to simulate Sc, Mn, and Ar) from a V-5Ti-5Cr alloy with calcium fluoride slag. An electroslag remelt furnace was used in the experiment to melt and react the constituents. The process achieved about a 90 percent removal of calcium and over 99 percent removal of yttrium. Analyses indicate that about 40 percent of the manganese may have been removed. Argon analyses indicates that 99.3% of the argon was released from the vanadium alloy in the first melt increasing to 99.7% during the second melt. Powder metallurgy techniques were used to incorporate surrogate transmutation products in the vanadium. A powder mixture was prepared with the following composition: 90 wt % vanadium, 4.7 wt % titanium, 4.7 wt % chromium, 0.35 wt % manganese, 0.35 wt % CaO, and 0.35 wt % Y{sub 2}O{sub 3}. This mixture was packed into 2.54 cm diameter stainless steel tubes. Argon was introduced into the powder mixture by evacuating and backfilling the stainless steel containers to a pressure of 20 kPa (0.2 atm). The tubes were hot isostatically pressed at 207 MPa (2000 atm) and 1473 K to consolidate the metal. An electroslag remelt furnace (crucible dimensions: 5.1 cm diameter by 15.2 cm length) was used to process the vanadium electrodes. Chemical analyses were performed on samples extracted from the slags and ingots. Ingot analyses results are shown below. Values are shown in percent removal of the four targeted elements of the initial compositions.

  20. High-resolution and high-conductive electrode fabrication on a low thermal resistance flexible substrate

    NASA Astrophysics Data System (ADS)

    Kang, Bongchul; Kno, Jinsung; Yang, Minyang

    2011-07-01

    Processes based on the liquid-state pattern transfer, like inkjet printing, have critical limitations including low resolution and low electrical conductivity when fabricating electrodes on low thermal resistance flexible substrates such as polyethylene terephthalate (PET). Those are due to the nonlinear transfer mechanism and the limit of the sintering temperature. Although the laser direct curing (LDC) of metallic inks is an alternative process to improve the resolution, it is also associated with the disadvantages of causing thermal damage to the polymer substrate. This paper suggests the laser induced pattern adhesion transfer method to fabricate electrodes of both high electrical conductivity and high resolution on a PET substrate. First, solid patterns are cost-effectively created by the LDC of the organometallic silver ink on a glass that is optically and thermally stable. The solid patterns sintered on the glass are transferred to the PET substrate by the photo-thermally generated adhesion force of the substrate. Therefore, we achieved electrodes with a minimum line width of 10 µm and a specific resistance of 3.6 μΩcm on the PET substrate. The patterns also showed high mechanical reliability.

  1. MECHANISMS OF PYRITE OXIDATION TO NON-SLAGGING SPECIES

    SciTech Connect

    Professor Reginald E. Mitchell

    2002-09-01

    A project was undertaken to characterize the oxidation of iron pyrite to the non-slagging species magnetite during pulverized coal combustion. The work was aimed at defining the pyrite transformations responsible for the higher slagging propensity of staged, low-NO{sub x} pulverized coal combustor burners. With such burners, coal is injected into a reducing environment. Consequently, the products of pyrite combustion become shifted from non-depositing, oxidized species such as Fe{sub 3}O{sub 4} to highly-depositing, reduced species such as FeO and Fe{sub 1-x}S, where x ranges from 0 to 0.125. The propensity for slagging can be minimized by the judicious redistribution of furnace air to maximize the oxide formation rate. This must be accomplished with minimal degradation of other aspects of boiler performance. To effect this, an understanding of the rate-limiting mechanisms of pyrite oxidation is required. The overall objectives of this project were to characterize the various mechanisms that control overall pyrite combustion rates and to synthesize the mechanisms into a pyrite combustion model. These objectives were achieved. The model produced has the capability of being incorporated into numerical codes developed to predict phenomena occurring in coal-fired boilers and furnaces. Such comprehensive codes can be used to formulate and test strategies for enhancing pyrite transformation rates that involve the minor adjustment of firing conditions. Ultimately, the benefit of this research project is intended to be an increase in the range of coals compatible with staged, low-NO{sub x} combustor retrofits. Project activities were aimed at identifying the mechanisms of pyrite combustion and quantifying their effects on the overall oxidation rate in order to formulate a model for pyrite conversion during coal combustion. Chemical and physical processes requiring characterization included pyrite intraparticle kinetics and mass transfer, gas-phase kinetics and mass

  2. The role of alumina on performance of alkali-activated slag paste exposed to 50 °C

    SciTech Connect

    Jambunathan, N.; Sanjayan, J.G.; Pan, Z.; Li, G.; Liu, Y.; Korayem, A.H.; Duan, W.H.; Collins, F.

    2013-12-15

    The strength and microstructural evolution of two alkali-activated slags, with distinct alumina content, exposed to 50 °C have been investigated. These two slags are ground-granulated blast furnace slag (containing 13% (wt.) alumina) and phosphorous slag (containing 3% (wt.) alumina). They were hydrated in the presence of a combination of sodium hydroxide and sodium silicate solution at different ratios. The microstructure of the resultant slag pastes was assessed by X-ray diffraction, differential thermogravimetric analysis, and scanning electron microscopy. The results obtained from these techniques reveal the presence of hexagonal hydrates: CAH{sub 10} and C{sub 4}AH{sub 13} in all alkali-activated ground-granulated blast-furnace slag pastes (AAGBS). These hydrates are not observed in pastes formed by alkali-activated ground phosphorous slag (AAGPS). Upon exposure to 50 °C, the aforementioned hydration products of AAGBS pastes convert to C{sub 3}AH{sub 6}, leading to a rapid deterioration in the strength of the paste. In contrast, no strength loss was detected in AAGPS pastes following exposure to 50 °C. -- Highlights: •Strength of alkali-activated slag (AAS) pastes after exposure to 50 °C is studied. •AAS pastes with high alumina content lose strength after the exposure. •C{sub 4}AH{sub 13} and CAH{sub 10} form in these AAS pastes. •Conversion of these calcium alumina hydrates is associated with the strength loss. •AAS pastes with low alumina content maintain its strength after the exposure.

  3. The Viscous Behavior of FeOt-Al2O3-SiO2 Copper Smelting Slags

    NASA Astrophysics Data System (ADS)

    Park, Hyun-Shik; Park, Su Sang; Sohn, Il

    2011-08-01

    Understanding the viscous behavior of copper smelting slags is essential in increasing the process efficiency and obtaining the discrete separation between the matte and the slag. The viscosity of the FeOt-SiO2-Al2O3 copper smelting slags was measured in the current study using the rotating spindle method. The viscosity at a fixed Al2O3 concentration decreased with increasing Fe/SiO2 ratio because of the depolymerization of the molten slag by the network-modifying free oxygen ions (O2-) supplied by FeO. The Fourier transform infrared (FTIR) analyses of the slag samples with increasing Fe/SiO2 ratio revealed that the amount of large silicate sheets decreased, whereas the amount of simpler silicate structures increased. Al2O3 additions to the ternary FeOt-SiO2-Al2O3 slag system at a fixed Fe/SiO2 ratio showed a characteristic V-shaped pattern, where initial additions decreased the viscosity, reached a minimum, and increased subsequently with higher Al2O3 content. The effect of Al2O3 was considered to be related to the amphoteric behavior of Al2O3, where Al2O3 initially behaves as a basic oxide and changes to an acidic oxide with variation in slag composition. Furthermore, Al2O3 additions also resulted in the high temperature phase change between fayalite/hercynite and the modification of the liquidus temperature with Al2O3 additions affecting the viscosity of the copper smelting slag.

  4. Dissolution Behaviour of Hazardous Materials from Steel Slag with Wet Grinding Method

    NASA Astrophysics Data System (ADS)

    Hisyamudin Muhd Nor, Nik; Norhana Selamat, Siti; Hanif Abd Rashid, Muhammad; Fauzi Ahmad, Mohd; Jamian, Saifulnizan; Chee Kiong, Sia; Fahrul Hassan, Mohd; Mohamad, Fariza; Yokoyama, Seiji

    2016-06-01

    Steel slag is a by-product from steel industry and it contains variety of hazardous materials. In this study, the dissolution behaviour and removal potential of hazardous materials from steel slag with the wet grinding method was investigated. The slag was wet ground in the CO2 atmosphere and the slurry produced was filtered using centrifugal separator to separate the liquid and solid sediments. Then, the concentrations of dissolved metal elements in the liquid sediment were analyzed by ICP-MS. The changes of pH during the grinding were also investigated. It was found that the pHs were decreased immediately after the CO2 gas introduced into the vessel. The pHs were ranging from 6.8 to 7.6 at the end of grinding. The dissolved concentration of Zn and Cr were ranging from 5~45 [mg/dm3] and 0.2~2.5 [mg/dm3] respectively. The ratios of Zn removal for stainless steel oxidizing and reducing slag were very high, but those from normal steel oxidizing and reducing slag were very low. It is assumed that the Zn dissolved as ZnOH+ from Zn(OH)2 that formed due to the reaction between ZnO and water. Dissolution of Cr also occurred but in very low quantity compared to the dissolution of Zn. The dissolution of Cr occurred due to the grinding process and small amount of Cr(OH)3 was formed during the grinding. This small formation of Cr(OH)3 resulted to the low dissolved concentration of Cr in the form of Cr(OH)2+. According to the XRD analysis, the Cr mostly existed in the slags as Cr(IIl) in the form of MgCr2O4 and FeCr2O4.

  5. Gel nanostructure in alkali-activated binders based on slag and fly ash, and effects of accelerated carbonation

    SciTech Connect

    Bernal, Susan A.; Provis, John L.; Walkley, Brant; San Nicolas, Rackel; Gehman, John D.; Brice, David G.; Kilcullen, Adam R.; Duxson, Peter; Deventer, Jannie S.J. van

    2013-11-15

    Binders formed through alkali-activation of slags and fly ashes, including ‘fly ash geopolymers’, provide appealing properties as binders for low-emissions concrete production. However, the changes in pH and pore solution chemistry induced during accelerated carbonation testing provide unrealistically low predictions of in-service carbonation resistance. The aluminosilicate gel remaining in an alkali-activated slag system after accelerated carbonation is highly polymerised, consistent with a decalcification mechanism, while fly ash-based binders mainly carbonate through precipitation of alkali salts (bicarbonates at elevated CO{sub 2} concentrations, or carbonates under natural exposure) from the pore solution, with little change in the binder gel identifiable by nuclear magnetic resonance spectroscopy. In activated fly ash/slag blends, two distinct gels (C–A–S–H and N–A–S–H) are formed; under accelerated carbonation, the N–A–S–H gel behaves comparably to fly ash-based systems, while the C–A–S–H gel is decalcified similarly to alkali-activated slag. This provides new scope for durability optimisation, and for developing appropriate testing methodologies. -- Highlights: •C-A-S-H gel in alkali-activated slag decalcifies during accelerated carbonation. •Alkali-activated fly ash gel changes much less under CO{sub 2} exposure. •Blended slag-fly ash binder contains two coexisting gel types. •These two gels respond differently to carbonation. •Understanding of carbonation mechanisms is essential in developing test methods.

  6. K+ Conduction and Mg2+ Blockade in a Shaker Kv-Channel Single Point Mutant with an Unusually High Conductance

    PubMed Central

    Moscoso, Cristian; Vergara-Jaque, Ariela; Márquez-Miranda, Valeria; Sepúlveda, Romina V.; Valencia, Ignacio; Díaz-Franulic, Ignacio; González-Nilo, Fernando; Naranjo, David

    2012-01-01

    Potassium channels exhibit a large diversity of single-channel conductances. Shaker is a low-conductance K-channel in which Pro475→Asp, a single-point mutation near the internal pore entrance, promotes 6- to 8-fold higher unitary current. To assess the mechanism for this higher conductance, we measured Shaker-P475D single-channel current in a wide range of symmetrical K+ concentrations and voltages. Below 300 mM K+, the current-to-voltage relations (i-V) showed inward rectification that disappeared at 1000 mM K+. Single-channel conductance reached a maximum of ∼190 pS at saturating [K+], a value 4- to 5-fold larger than that estimated for the native channel. Intracellular Mg2+ blocked this variant with ∼100-fold higher affinity. Near zero voltage, blockade was competitively antagonized by K+; however, at voltages >100 mV, it was enhanced by K+. This result is consistent with a lock-in effect in a single-file diffusion regime of Mg2+ and K+ along the pore. Molecular-dynamics simulations revealed higher K+ density in the pore, especially near the Asp-475 side chains, as in the high-conductance MthK bacterial channel. The molecular dynamics also showed that K+ ions bound distally can coexist with other K+ or Mg2+ in the cavity, supporting a lock-in mechanism. The maximal K+ transport rate and higher occupancy could be due to a decrease in the electrostatic energy profile for K+ throughout the pore, reducing the energy wells and barriers differentially by ∼0.7 and ∼2 kT, respectively. PMID:22995492

  7. Reprocessing of metallurgical slag into materials for the building industry

    SciTech Connect

    Pioro, L.S.; Pioro, I.L

    2004-07-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles.

  8. Reprocessing of metallurgical slag into materials for the building industry.

    PubMed

    Pioro, L S; Pioro, I L

    2004-01-01

    Several methods of reprocessing metallurgical (blast furnace) slag into materials for the building industry, based on melting aggregates with submerged combustion, were developed and tested. The first method involves melting hot slag with some additives directly in a slag ladle with a submerged gas-air burner, with the objective of producing stabilized slag or glass-ceramic. The second method involves direct draining of melted slag from a ladle into the slag receiver, with subsequent control of the slag draining into the converter where special charging materials are added to the melt, with the objective of producing glass-ceramic. A third method involves melting cold slag with some additives inside a melting converter with submerged gas-air burners, with the objective of producing glass-ceramic fillers for use in road construction. Specific to the melting process is the use of a gas-air mixture with direct combustion inside the melt. This feature provides melt bubbling to help achieve maximum heat transfer from combustion products to the melt, improve mixing (and therefore homogeneity of the melt), and increases the rate of chemical reactions. The experimental data for different aspects of the proposed methods are presented. The reprocessed blast-furnace slag in the form of granules can be used as fillers for concretes, asphalts, and as additives in the production of cement, bricks and other building materials. As well, reprocessed blast-furnace slag can be poured into forms for the production of glass-ceramic tiles. PMID:15081065

  9. Dusting control of magnesium slag produced by Pidgeon process

    NASA Astrophysics Data System (ADS)

    Wu, Laner; Yang, Qixing; Han, Fenglan; Du, Chun

    2013-06-01

    Magnesium production by Pidgeon process has been developed very fast in China since 1990's. The waste slag from magnesium production has attracted broad attention because the huge amounts of the slag. For each ton of magnesium produced, there will be 6-8 tons of the slag generated. A big part of the Mg slag exists as fine dust with particle size of D95 < 0.1mm, which may pollute air, soil and water surrounding the Mg industry. The fine particles are generated by phase transformations of dicalcium silicate C2S (2CaOṡSiO2) during the slag cooling. There is a volume expansion of more than 10% with the transformation of β-C2S to γ-C2S phase, causing a disintegration or dusting of the Mg slag. In the present study, several chemical stabilizers were used to treat the dusting Mg slag at 1200°C, including borates, phosphates and rare earth oxides, in order to obtain volume stable slag aggregates for environmental protection and recycling of the Mg slag. The volume expanding rates of the samples were measured. XRD and SEM studies were carried out to confirm effects of the stabilizers. The results show that all of the stabilizers were effective for the stabilization of Mg slag. Some differences between the stabilizers were also described and discussed.

  10. Latest Progress In Novel High Conductivity And Highly Stable Composite Structure Developments For Satellite Applications

    NASA Astrophysics Data System (ADS)

    Klebor, Maximillian; Reichmann, Olaf; Pfeiffer, Ernst K.; Ihle, Alexander; Linke, Stefan; Tschepe, Christoph; Roddecke, Susanne; Richter, Ines; Berrill, Mark; Santiago-Prowald, Julian

    2012-07-01

    Materials such as aluminium, titanium and carbon fibre based composites are indispensable in space business. However, special demands on spaceborne applications require both new ideas and new concepts but also powerful novel materials. These days the trend is to substitute aluminium for CFRP basically in order to safe mass or to decrease thermal expansions. Nevertheless there are upcoming requirements that cannot be met using standard CFRP materials. In this connection innovative composites have to be introduced. In the frame of this paper three major applications for such material requests are considered, i.e.: • antennas • satellite platform structural panels • radiators. The new composites need to cope with the following challenges and demands: high operational temperature range, high stiffness, high strength, high thermal conductivity, vacuum compatibility, low mass, high in- orbit stability, compatibility with metallic parts and many more. Some of these demands have to be fulfilled in conjunction. Herein the innovative composites cover new raw materials and their combination, manufacturing process enhancement as well as new inspection and test methods. It has been observed that by using the developed CFRPs it is possible to satisfy and excel the needs. However, these materials feature a different behaviour than conventional composites which has to be taken into account during future design.

  11. Tensile and electrical properties of high-strength high-conductivity copper alloys

    SciTech Connect

    Zinkle, S.J.; Eatherly, W.S.

    1998-09-01

    Electrical conductivity and tensile properties have been measured on an extruded and annealed CuCrNb dispersion strengthened copper alloy which has been developed for demanding aerospace high heat flux applications. The properties of this alloy are somewhat inferior to GlidCop dispersion strengthened copper and prime-aged CuCrZr over the temperature range of 20--500 C. However, if the property degradation in CuCrZr due to joining operations and the anisotropic properties of GlidCop in the short transverse direction are taken into consideration, CuCrNb may be a suitable alternative material for high heat flux structural applications in fusion energy devices. The electrical conductivity and tensile properties of CuCrZr that was solution annealed and then simultaneously aged and diffusion bonded are also summarized. A severe reduction in tensile elongation is observed in the diffusion bonded joint, particularly if a thin copper shim is not placed in the diffusion bondline.

  12. Distribution of Bi Between Slags and Liquid Copper

    NASA Astrophysics Data System (ADS)

    Chen, Chunlin; Wright, Steven

    2016-06-01

    The distribution of Bi between liquid copper and calcium ferrite slag containing 24 wt pct CaO, iron silicate slag with 25 wt pct SiO2, and calcium iron silicate slags was measured at 1573 K (1300 °C) under controlled CO-CO2 atmosphere. The experimental results showed that bismuth distribution is affected by the oxygen partial pressure, and bismuth is likely to exist in slags in the 2+ oxidation state, i.e., as BiO. The distribution ratio between calcium ferrite slag and metal was found to be close to that of iron silicate slag. The Bi distribution ratio was found to decrease with increasing SiO2 and Al2O3 content in slag. Increasing temperature was found to decrease the Bi distribution ratio between slag and metal. Using the measured equilibrium data on Bi content of the metal and slag and composition dependence of the activity of Bi in liquid copper, the activity and hence activity coefficient of BiO in the slag was calculated. The close value of activity coefficient of BiO in both slags at the same oxygen partial pressure indicates that the CaO-BiO and SiO2-BiO interactions are likely to be at the same level, or the FeO x -BiO interaction is the predominant interaction for BiO in the slag. Therefore at a constant FeO x content in the slag, the CaO-BiO and SiO2-BiO interactions doesn't affect γ_{{BiO}} significantly.

  13. Synthesis and heavy metal immobilization behaviors of slag based geopolymer.

    PubMed

    Yunsheng, Zhang; Wei, Sun; Qianli, Chen; Lin, Chen

    2007-05-01

    In this paper, two aspects of studies are carried out: (1) synthesis of geopolymer by using slag and metakaolin; (2) immobilization behaviors of slag based geopolymer in a presence of Pb and Cu ions. As for the synthesis of slag based geopolymer, four different slag content (10%, 30%, 50%, 70%) and three types of curing regimes (standard curing, steam curing and autoclave curing) are investigated to obtain the optimum synthesis condition based on the compressive and flexural strength. The testing results showed that geopolymer mortar containing 50% slag that is synthesized at steam curing (80 degrees C for 8h), exhibits higher mechanical strengths. The compressive and flexural strengths of slag based geopolymer mortar are 75.2 MPa and 10.1 MPa, respectively. Additionally, Infrared (IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques are used to characterize the microstructure of the slag based geopolymer paste. IR spectra show that the absorptive band at 1086 cm(-1) shifts to lower wave number around 1007 cm(-1), and some six-coordinated Als transforms into four-coordination during the synthesis of slag based geopolymer paste. The resulting slag based geopolymeric products are X-ray amorphous materials. SEM observation shows that it is possible to have geopolymeric gel and calcium silicate hydrate (C-S-H) gel forming simultaneously within slag based geopolymer paste. As for immobilization of heavy metals, the leaching tests are employed to investigate the immobilization behaviors of the slag based geopolymer mortar synthesized under the above optimum condition. The leaching tests show that slag based geopolymer mortar can effectively immobilize Cu and Pb heavy metal ions, and the immobilization efficiency reach 98.5% greater when heavy metals are incorporated in the slag geopolymeric matrix in the range of 0.1-0.3%. The Pb exhibits better immobilization efficiency than the Cu in the case of large dosages of heavy metals. PMID:17034943

  14. Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell

    PubMed Central

    Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

    2014-01-01

    Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity. PMID:25168513

  15. Effect of Slag Basicity on Phase Equilibria and Selenium and Tellurium Distribution in Magnesia-Saturated Calcium Iron Silicate Slags

    NASA Astrophysics Data System (ADS)

    Johnston, M. D.; Jahanshahi, S.; Zhang, L.; Lincoln, F. J.

    2010-06-01

    New measurements have been made on the phase equilibria of magnesia-saturated CaO-FeOx-SiO2 slags at 1573 K (1300 °C) and an oxygen partial pressure of 10-9 atm. The thermodynamic behavior of selenium (Se) and tellurium (Te) in the slag and the stability of oxide mineral phases within the slag were examined as a function of slag composition. The measured equilibrium distribution of Se and Te between the slag and the copper showed nonlinear dependence on the slag basicity, reaching maxima at CaO/(CaO + SiO2) ratios of about 0.2 and 1 and a minimum at a ratio of about 0.5. The solubility of the copper oxide in the bulk slag also passed through a minimum value at a ratio of about 0.5. Results from drop-quench experiments confirmed the stability of various oxide solid solution phases at 1573 K (1300 °C) that had virtually no solubility for Se and Te. The deduced capacity of the liquid slag for Se was found to be independent of basicity in relatively basic slags, and decreased sharply as SiO2 replaced CaO in relatively acidic slags.

  16. Quantifying the Thermal Behavior of Slags (TRP 9903)

    SciTech Connect

    Alan W. Cramb

    2003-05-30

    Successful operation of a continuous caster is based upon control of heat transfer in the mold. The mold slag is a key component in the success of continuous casting; however, the phenomena that occur in the gap between the shell and the mold are largely unknown as until recently there have been no techniques that allowed visualization and quantification of the solidification behavior of liquid slags. This has lead to slag design being an empirical science or art. Recently a new experimental technique, called Double Hot Thermocouple Technique (DHTT), was developed at Carnegie Mellon University that allowed the solidification behavior of a slag to be observed and quantified under conditions that simulate the thermal conditions that occur in steelmaking environments. This technique allows ladle, tundish and mold slags to be characterized under extreme conditions including those found between the mold wall and the growing shell of a continuous caster. Thus, a program is initiated, under this grant, to quantify and describe the phenomena that occur during the solidification of a slag in a steel mill environment. This will allow slag design to become an engineering science rather than an empirical exercise. The project deliverables were as follows: (1) The further development of a tool that will have broad use in the quantification of slag melting and solidification behavior; and (2) The development of a set of meaningful design criteria for slag application in steel mill environments. The project was broken down into a number of objectives: (a) Develop a systematic understanding of the effect of cooling rate on slag solidification; (b) Develop a systematic understanding on the effect of slag chemistry changes on slag solidification behavior; (c) Develop a method to characterize slag melting; (d) Develop an understanding of the role of the environment on slag solidification and melting; (e) Develop the ability to understand slag solidification under the conditions that

  17. Graphitization of Coke and Its Interaction with Slag in the Hearth of a Blast Furnace

    NASA Astrophysics Data System (ADS)

    Li, Kejiang; Zhang, Jianliang; Liu, Yanxiang; Barati, Mansoor; Liu, Zhengjian; Zhong, Jianbo; Su, Buxin; Wei, Mengfang; Wang, Guangwei; Yang, Tianjun

    2016-04-01

    Coke reaction behavior in the blast furnace hearth has yet to be fully understood due to limited access to the high temperature zone. The graphitization of coke and its interaction with slag in the hearth of blast furnace were investigated with samples obtained from the center of the deadman of a blast furnace during its overhaul period. All hearth coke samples from fines to lumps were confirmed to be highly graphitized, and the graphitization of coke in the high temperature zone was convinced to start from the coke surface and lead to the formation of coke fines. It will be essential to perform further comprehensive investigations on graphite formation and its evolution in a coke as well as its multi-effect on blast furnace performance. The porous hearth cokes were found to be filled up with final slag. Further research is required about the capability of coke to fill final slag and the attack of final slag on the hearth bottom refractories since this might be a new degradation mechanism of refractories located in the hearth bottom.

  18. The Effects of Orbital Distribution from Solid Rocket Motor Slag

    NASA Astrophysics Data System (ADS)

    Peng, Keke; Pang, Baojun; Xiao, Weike

    2013-08-01

    Solid rocket motor (SRM) firings are an important source of space debris environment. The resulting by-products are generally divided into two categories: slag and dust. Dust will re-entry sharply and do not pose a significant hazard. Slag debris can achieve centimeter level, these particles have a serious effect on risk assessment and defend structural design of spacecraft. It is important to understand the size distribution and orbital behavior of slag in order to predict the hazard posed both currently and in the future. Utilizing previous researches on SRM slag and 8-year launch cycle, we have analyzed the orbital distribution of SRM slag. The results indicate that SRM slag is a crucial component of the space debris environment. In order to sustainable utilization outer space, human should forbid the use of SRM in the future, especially for the medium Earth orbit (MEO) and geosynchronous Earth orbit (GEO) regions.

  19. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    SciTech Connect

    Zinkle, Steven J

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HPTM CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ~0.7 displacements per atom (dpa) at temperatures between 100 and 240 C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation increased with increasing irradiation temperature, with a uniform elongation of ~3.3% observed at 240 C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures <250 C, and may be an attractive

  20. Evaluation of high strength, high conductivity CuNiBe alloys for fusion energy applications

    NASA Astrophysics Data System (ADS)

    Zinkle, S. J.

    2014-06-01

    The unirradiated tensile properties for several different heats and thermomechanical treatment conditions of precipitation strengthened Hycon 3HP™ CuNiBe (Cu-2%Ni-0.35%Be in wt.%) have been measured over the temperature range of 20-500 °C for longitudinal and long transverse orientations. The room temperature electrical conductivity has also been measured for several heats, and the precipitate microstructure was characterized using transmission electron microscopy. The CuNiBe alloys exhibit very good combination of strength and conductivity at room temperature, with yield strengths of 630-725 MPa and electrical conductivities of 65-72% International Annealed Copper Standard (IACS). The strength remained relatively high at all test temperatures, with yield strengths of 420-520 MPa at 500 °C. However, low levels of ductility (<5% uniform elongation) were observed at test temperatures above 200-250 °C, due to flow localization near grain boundaries (exacerbated by having only 10-20 grains across the gage thickness of the miniaturized sheet tensile specimens). Scanning electron microscopy observation of the fracture surfaces found a transition from ductile transgranular to ductile intergranular fracture with increasing test temperature. Fission neutron irradiation to a dose of ∼0.7 displacements per atom (dpa) at temperatures between 100 and 240 °C produced a slight increase in strength and a significant decrease in ductility. The measured tensile elongation after irradiation increased with increasing irradiation temperature, with a uniform elongation of ∼3.3% observed at 240 °C. The electrical conductivity decreased slightly following irradiation, due to the presence of defect clusters and Ni, Zn, Co transmutation products. Considering also previously published fracture toughness data, this indicates that CuNiBe alloys have irradiated tensile and electrical properties comparable or superior to CuCrZr and oxide dispersion strengthened copper at temperatures

  1. TRW Advanced Slagging Coal Combustor Utility Demonstration

    SciTech Connect

    Not Available

    1989-01-01

    The TRW Advanced Slagging Coal Combustor Demonstration Project consists of retrofitting Orange and Rockland (O R) Utility Corporation's Lovett Plant Unit No. 3 with four (4) slagging combustors which will allow the gas/ou desip unit to fire 2.5 sulfur coal. The slogging combustor process will provide NO[sub x] and SO[sub x] emissions that meet NSPS and New York State Envirommental Standards. TRW-CBU scope of work includes the engineering, design and supply of the slogging combustors, coal and limestone feed systems and a control system for these components. During this report period, the design activities for all systems progressed to permit the release of specifications and requests for proposals. Award of contracts for long-delivery items and major equipment are being placed to meet the revised program schedule.

  2. TRW advanced slagging coal combustor utility demonstration

    SciTech Connect

    Not Available

    1990-01-01

    The TRW Advanced Entrained Coal Combustor Demonstration Project consists of retrofitting Orange and Rockland (O R) Utility Corporation's Lovett Plant Unit No. 3 with four (4) slagging combustors which will allow the gas/oil unit to fire 2.5% sulfur coal. The slagging combustor process will provide NO{sub x} and SO{sub x} emissions that meet NSPS and New York State Environmental Standards. The TRW-Utility Demonstration Unit (UDU) is responsible for the implementation of program policies and overall direction of the project. The following projects will be carried out: process and design development of clean coal technology CCT-1 the development and operation of the entrained coal combustor will enable the boiler to burn low and medium sulfur coal while meeting all the Federal/State emission requirements; demonstrate sulfur dioxide emissions control by pulverized limestone injection into the entrained coal combustor system.

  3. Predictive thermochemistry and phase equilibria of slags

    NASA Astrophysics Data System (ADS)

    Barry, Thomas I.; Dinsdale, Alan T.; Gisby, John A.

    1993-04-01

    It is well understood that the efficient recovery of values by pyrometallurgical processing of ores requires control of the slag chemistry. In an effort to improve the understanding of slags, a thermodynamic database on subsystems of the CaO-MgO-Fe-O-Al2O3-SiO2 system has been generated through critical assessment of the literature. Data for connecting systems of specific industrial interest are being added. The data can be combined using well-established thermodynamic principles to make calculations on the multicomponent systems of practical interest. Following a description of the calculations, this article illustrates specific applications of thermodynamic modeling to the extraction of copper, nickel, and precious metals; zinc extraction; purification of pig iron; meltdown in nuclear reactors; hot corrosion; and pollution control.

  4. 40 CFR 424.30 - Applicability; description of the slag processing subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... values in the furnace slag are recovered via concentration for return to the furnace, or (b) the slag is... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS FERROALLOY MANUFACTURING POINT SOURCE CATEGORY Slag...

  5. Reduction Kinetics of Electric Arc Furnace Oxidizing Slag by Al-Fe Alloy

    NASA Astrophysics Data System (ADS)

    Lee, Jaehong; Oh, Joon Seok; Lee, Joonho

    2016-07-01

    Effects of temperature and slag basicity on the reduction rate of iron oxide in molten synthetic electric arc furnace oxidizing slag by Al-40 wt.%Fe alloy was investigated. An alloy sample was dropped into molten slag in an MgO crucible. When the initial slag temperature was 1723 K, there was no reduction. However, when the initial slag temperature was 1773 K and the slag basicity was 1.1, the reduction was initiated and the temperature of the slag rapidly increased. When the slag basicity was 1.1, increasing the initial slag temperature from 1773 K to 1823 K increases the reaction rate. As the slag basicity increased from 1.1 to 1.4 at 1773 K, the reaction rate increased. From SEM analysis, it was found that an Al2O3 or a spinel phase at the slag-metal interface inhibited the reaction at a lower temperature and a lower slag basicity.

  6. The Physical-Mechanism Based High-Temperature Thermal Contact Conductance Model with Experimental Verification

    NASA Astrophysics Data System (ADS)

    Liu, Dong-Huan; Shang, Xin-Chun

    2013-03-01

    The physical-mechanism based high-temperature thermal contact conductance model is proposed, in which the temperature effect on the material properties and interface radiation effect are considered. A testing platform of high temperature thermal contact conductance is also established, and the thermal contact conductance between three-dimensional braid C/C composite material and superalloy GH600 is tested under different interface roughness and temperatures. Experimental results verify the rationality of the present model. Results also show that it is necessary to take the effect of temperature into account especially at high temperatures, and the interface radiation effect is negligible compared to spot conduction under 850 K.

  7. Stabilization of mercury using waste ladle furnace slag.

    PubMed

    Sun, Darren Delai; Zhang, Lilin; Lai, Dickson

    2013-12-01

    Disposal of mercury waste has always provided unique challenges due to its high degree of complexity and volatility. This study evaluated the feasibility of using waste LF slag to form a cementitious matrix capable of providing an effective stabilization/solidification solution for the treatment of mercury wastes. The new matrix was synthesized and simulated through a combination of alkali activation and autoclaving process and doped with mercury nitrate at increasing dosage while monitoring the final form of the mercury and its effects on the mineral stability and structure of the new matrix. Compressive strength of up to 20 N/mm2 was achievable for the original matrix. Promising results were obtained in terms of reduced leachability of the mercury when compared to ordinary Portland cement systems at low doping concentration of around 0.5% by weight. A series of precipitation reactions was found to be the main cause responsible for this successful stabilization, especially the metal sulfide precipitation that occurred with the sulfur present in the original waste LF slag. PMID:24558709

  8. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  9. Accelerated carbonation of steel slags in a landfill cover construction

    SciTech Connect

    Diener, S.; Andreas, L.; Herrmann, I.; Ecke, H.; Lagerkvist, A.

    2010-01-15

    Steel slags from high-alloyed tool steel production were used in a full scale cover construction of a municipal solid waste (MSW) landfill. In order to study the long-term stability of the steel slags within the final cover, a laboratory experiment was performed. The effect on the ageing process, due to i.e. carbonation, exerted by five different factors resembling both the material characteristics and the environmental conditions is investigated. Leaching behaviour, acid neutralization capacity and mineralogy (evaluated by means of X-ray diffraction, XRD, and thermogravimetry/differential thermal analysis, TG/DTA) are tested after different periods of ageing under different conditions. Samples aged for 3 and 10 months were evaluated in this paper. Multivariate data analysis was used for data evaluation. The results indicate that among the investigated factors, ageing time and carbon dioxide content of the atmosphere were able to exert the most relevant effect. However, further investigations are required in order to clarify the role of the temperature.

  10. Evaluation of steel furnace slags as cement additives

    SciTech Connect

    Tuefekci, M.; Demirbas, A.; Genc, H.

    1997-11-01

    Chemical and physical properties and strength development have been studied for six granulated steel furnace slags from the normal steelmaking process. This paper reports results of research performed to develop cement mixture proportions using these slags. The influence of slag proportions, specific surface, and water demand on compressive strength and bulk density of cement blends are presented in this paper. The different test results, which were compared with the Turkish Standards, in general, were found to be within the limits.

  11. Concentrations and Distribution of Slag-Related Trace Elements and Mercury in Fine-Grained Beach and Bed Sediments of Lake Roosevelt, Washington, April-May 2001

    USGS Publications Warehouse

    Majewski, Michael S.; Kahle, Sue C.; Ebbert, James C.; Josberger, Edward G.

    2003-01-01

    A series of studies have documented elevated concentrations of trace elements such as arsenic, cadmium, copper, lead, mercury, and zinc in the water, bed sediment, or fish of Lake Roosevelt and the upstream reach of the Columbia River. Elevated concentrations of some trace elements in this region are largely attributable to the transport of slag and metallurgical waste discharged into the Columbia River from a smelter in Canada. Although most recent studies have focused on contamination levels in water, bed sediment, and fish, there is growing concern in the region over the potential threat of airborne contaminants to human health. In response to these concerns, the U.S. Geological Survey conducted an assessment of trace-element concentrations in the relatively shallow fine-grained sediment along the shore of Lake Roosevelt that is exposed annually during periods of reservoir drawdown. During each winter and spring, the water level of Lake Roosevelt is lowered as much as about 80 feet to provide space to capture high river flows from spring runoff, exposing vast expanses of lake-bottom sediment for a period of several months. Upon drying, these exposed areas provide an extremely large source for wind-blown dust. This study concluded that trace elements associated with slag and metallurgical waste are present in the fine-grained fraction (less than 63 micrometers) of bed sediments along the length of Lake Roosevelt, and as such, could be components of the airborne dust resulting from exposure, drying, and wind mobilization of the sediments exposed during the annual drawdowns of the reservoir. Trace-element concentrations in the surficial bed sediment varied, but the major components in slag?arsenic, cadmium, copper, lead, and zinc?showed generally pronounced gradients of decreasing concentrations from near the International Border to the Grand Coulee Dam. The results of this study provide base-line information needed to plan and conduct air monitoring of trace

  12. Recovery of Manganese Ferrite in Nanoform from the Metallurgical Slags

    NASA Astrophysics Data System (ADS)

    Semykina, Anna; Seetharaman, Seshadri

    2011-02-01

    The present work investigates the formation of manganese ferrite of nanosize by oxidation of MnO- and FeO-containing slag. A horizontal resistance furnace was used as an experimental setup. The experiment was conducted in the temperature range of 1573 K to 1673 K (1300 °C to 1400 °C) in an oxidizing atmosphere. The samples were quenched to the cold end of the furnace and were analyzed by X-ray diffraction (XRD). The XRD patterns of the products showed the presence of two phases—manganese ferrite and calcium silicate. The particle size of the manganese ferrite was estimated by the Scherrer formula to be in the range of nanometers.

  13. Windblown fugitive dust emissions from smelter slag

    NASA Astrophysics Data System (ADS)

    Sanderson, R. Steven; McKenna Neuman, Cheryl; Boulton, J. Wayne

    2014-06-01

    The waste products of mining and smelter operations contain fine particles that, when stored in stockpiles and tailings ponds, are subject to aerodynamic forces that may result in their suspension and transport within boundary layer air flows. The accuracy of atmospheric dispersion models such as AERMOD depends strongly upon suitable inputs for the emission rate that generally must be either measured or estimated from suitable analogues. Measurements of the emission rate of PM10 from smelter slag, based on wind tunnel experiments using the control volume method, are reported in this study and compared with vertical flux values obtained using a finite difference approximation. As compared to natural soils, the dust coatings on slag fragments are rapidly depleted during wind events so that the temporal aspect is important to capture in any consideration of the emission rate. At low wind speeds, vertical flux measurements underestimate the emission rate, but otherwise the agreement is excellent. Comparison with field measurements obtained at the smelter site reveals a degree of overlap with the laboratory data. As a general rule, PM10 emission from smelter slag by aerodynamic entrainment alone is several orders of magnitude lower than published fluxes of total suspended particulate (TSP) emitted from natural soil surfaces for which saltation bombardment is recognized to play a key role in the ejection of dust.

  14. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  15. Cementitious binders from activated stainless steel refining slag and the effect of alkali solutions.

    PubMed

    Salman, Muhammad; Cizer, Özlem; Pontikes, Yiannis; Snellings, Ruben; Vandewalle, Lucie; Blanpain, Bart; Van Balen, Koen

    2015-04-01

    With an aim of producing high value cementitious binder, stainless steel refining slag containing a high amount of CaO in γ-dicalcium silicate form was activated with NaOH and Na-silicate as well as KOH and K-silicate solutions, followed by steam curing at 80 °C. Higher levels of alkali-silicate in the activating solution resulted in higher cumulative heat suggesting accelerated reaction kinetics. With respect to compressive strength, higher levels of alkali silicate resulted in higher strength and the mortars with Na activator were found to have higher early strength than the ones with K activator. The long term strength was found to be similar, regardless of the alkali metal. Thermogravimetric, QXRD and FTIR analyses showed an increase in the amount of reaction products (C-S-H type) over time, further confirming the reactivity of the crystalline slag. Batch leaching results showed lower leaching of heavy metals and metalloids with K activator compared to the Na activator. These results demonstrate that the alkali type and the ratio of hydroxide to silicates have a significant impact on the hydration and mechanical strength development of the stainless steel slag. The above findings can aid in the recycling and valorization of these type of slags which otherwise end up landfilled. PMID:25577317

  16. Characteristics and environmental aspects of slag: a review

    USGS Publications Warehouse

    Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R., II

    2015-01-01

    The composition of ferrous slag is dominated by Ca and Si. Steel slag may contain significant Fe, whereas Mg and Al may be significant in Fe slag. Calcium-rich olivine-group silicates, melilite-group silicates that contain Al or Mg, Ca-rich glass, and oxides are the most commonly reported major phases in ferrous slag. Calcite and trace amounts of a variety of sulfides, intermetallic compounds, and pure metals are typically also present. The composition of non-ferrous slag, most commonly from base-metal production, is dominated by Fe and Si with significant but lesser amounts of Al and Ca. Silicates in the olivine, pyroxene, and melilite groups, as well as glass, spinels, and SiO2 (i.e., quartz and other polymorphs) are commonly found in non-ferrous slag. Sulfides and intermetallic compounds are less abundant than the silicates and oxides. The concentrations of some elements exceed generic USEPA soil screening levels for human contact based on multiple exposure pathways; these elements include Al, Cr, Cu, Fe, Mn, Pb, and Zn based on bulk chemical composition. Each slag type usually contains a specific suite of elements that may be of environmental concern. In general, non-ferrous slag may have a higher potential to negatively impact the environment compared to ferrous slag, and is thus a less attractive material for reuse, based on trace element chemistry, principally for base metals. However, the amount of elements released into the environment is not always consistent with bulk chemical composition. Many types of leaching tests have been used to help predict slag’s long-term environmental behavior. Overall, ferrous slags produce an alkaline leachate due to the dissolution of Ca oxides and silicates derived from compounds originally added as fluxing agents, such as lime. Ferrous slag leachate is commonly less metal-rich than leachate from non-ferrous slag generated during base metal extraction; the latter leachate may even be acidic due to the oxidation of

  17. Evaluation of copper slag blast media for railcar maintenance

    NASA Technical Reports Server (NTRS)

    Sagers, N. W.; Finlayson, Mack H.

    1989-01-01

    Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

  18. Thermochemistry of calcium oxide and calcium hydroxide in fluoride slags

    NASA Astrophysics Data System (ADS)

    Chattopadhyay, S.; Mitchell, A.

    1990-08-01

    Calcium oxide activity in binary CaF2-CaO and ternary CaF2-CaO-Al2O3 and CaF2-CaO-SiO2 slags has been determined by CO2-slag equilibrium experiments at 1400 °C. The carbonate ca-pacity of these slags has also been computed and compared with sulfide capacity data available in the literature. The similarity in trends suggests the possibility of characterizing carbonate capacity as an alternative basicity index for fluoride-base slags. Slag-D2O equilibrium experi-ments are performed at 1400°C with different fluoride-base slags to determine water solubility at two different partial pressures of D2O, employing a new slag sampling technique. A novel isotope tracer detection technique is employed to analyze water in the slags. The water solubility data found show higher values than the previous literature data by an order of magnitude but show a linear relationship with the square root of water vapor partial pressure. The activity of hydroxide computed from the data is shown to be helpful in estimating water solubility in in-dustrial electroslag remelting (ESR) slags.

  19. Normal conducting RF cavity of high current photoinjector for high power CW FEL.

    SciTech Connect

    Kurennoy, S.; Schrage, D. L.; Wood R. L.; Schultheiss, T.; Rathke, J.; Christina, V.; Young, L. M.

    2004-01-01

    An RF photoinjector capable of producing high continuous average current with low emittance and energy spread is a key enabling technology for high power CW FEL. The design of a 2.5-cell {pi}-mode 700-MHz normal-conducting RF photoinjector cavity with magnetic emittance compensation is completed. With the electric field gradients of 7, 7, and 5 MV/m in the three cells, the photoinjector will produce a 2.5-MeV electron beam with 3-nC charge per bunch and 7 mm-mrad transverse rms emittance. Electromagnetic modeling was used extensively to optimize ridge-loaded tapered waveguides and RF couplers, which led to a new improved coupler-iris design. The results, combined with a thermal/stress analysis, show that the challenging problem of cavity cooling can be successfully solved. A demo 100-mA (at 35-MHz bunch-repetition rate) photoinjector is being manufactured. The design is scalable to higher power levels by increasing the bunch repetition rate, and provides a path to a MW-class amplifier FEL. The cavity design and details of RF coupler modeling are presented.

  20. Normal-conducting RF cavity of high current photoinjector for high power CW FEL.

    SciTech Connect

    Kurennoy, S.; Schrage, D. L.; Wood R. L.; Schultheiss, T.; Rathke, J.; Young, L. M.

    2004-01-01

    An RF photoinjector capable of producing high continuous average current with low emittance and energy spread is a key enabling technology for high power CW FEL. The design of a 2.5-cell, {pi}-mode, 700-MHz normal-conducting RF photoinjector cavity with magnetic emittance compensation is completed. With the electric field gradients of 7.7, and 5 MV/m in the three cells, the photoinjector will produce a 2.5-MeV electron beam with 3-nC charge per bunch and the transverse rms emittance 7 mm-mrad. Electromagnetic modeling was used extensively to optimize ridge-loaded tapered waveguides and RF couplers, which led to a new, improved coupler iris design. The results, combined with a thermal and stress analysis, show that the challenging problem of cavity cooling can be successfully solved. The manufacturing of a demo 100-mA (at 35 MHz bunch repetition rate) photoinjector is underway. The design is scalable to higher power levels by increasing the electron bunch repetition rate, and provides a path to a MW-class amplifier FEL. This paper presents the cavity design and details of RF coupler modeling.

  1. Highly Conductive Aromatic Functionalized Multi-Walled Carbon Nanotube for Inkjet Printable High Performance Supercapacitor Electrodes

    PubMed Central

    Attri, Pankaj

    2015-01-01

    We report the functionalization of multiwalled carbon nanotubes (MWCNT) via the 1,3-dipolar [3+2] cycloaddition of aromatic azides, which resulted in a detangled CNT as shown by transmission electron microscopy (TEM). Carboxylic moieties (-COOH) on aromatic azide result in highly stable aqueous dispersion (max. conc. ~ 10 mg/mL H2O), making the suitable for inkjet printing. Printed patterns on polyethylene terephthalate (PET) flexible substrate exhibit low sheet resistivity ~65 Ω. cm, which is attributed to enhanced conductivity. Fabricated Supercapacitors (SC) assembled using these printed substrates exhibit good electrochemical performance in organic as well as aqueous electrolytes. High energy and power density (57.8 Wh/kg and 0.85 kW/kg) in 1M H2SO4 aqueous electrolyte demonstrate the excellent performance of the proposed supercapacitor. Capacitive retention varies from ~85–94% with columbic efficiency ~95% after 1000 charge/discharge cycles in different electrolytes, demonstrating the excellent potential of the device for futuristic power applications. PMID:26153688

  2. Facile Method to Fabricate Highly Thermally Conductive Graphite/PP Composite with Network Structures.

    PubMed

    Feng, Changping; Ni, Haiying; Chen, Jun; Yang, Wei

    2016-08-01

    Thermally conductive polymer composites have aroused significant academic and industrial interest for several decades. Herein, we report a novel fabrication method of graphite/polypropylene (PP) composites with high thermal conductivity in which graphite flakes construct a continuous thermally conductive network. The thermal conductivity coefficient of the graphite/PP composites is markedly improved to be 5.4 W/mK at a graphite loading of 21.2 vol %. Such a great improvement of the thermal conductivity is ascribed to the occurrence of orientations of crystalline graphite flakes with large particles around PP resin particles and the formation of a perfect thermally conductive network. The model of Hashin-Shtrikman (HS) is adopted to interpret the outstanding thermally conductive property of the graphite/PP composites. This work provides a guideline for the easy fabrication of thermally conductive composites with network structures. PMID:27391206

  3. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    SciTech Connect

    Bai, Xian -Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2015-12-22

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctly predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. Furthermore, an analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.

  4. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    DOE PAGESBeta

    Bai, Xian -Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2015-12-22

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctlymore » predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. Furthermore, an analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.« less

  5. Multiscale modeling of thermal conductivity of high burnup structures in UO2 fuels

    NASA Astrophysics Data System (ADS)

    Bai, Xian-Ming; Tonks, Michael R.; Zhang, Yongfeng; Hales, Jason D.

    2016-03-01

    The high burnup structure forming at the rim region in UO2 based nuclear fuel pellets has interesting physical properties such as improved thermal conductivity, even though it contains a high density of grain boundaries and micron-size gas bubbles. To understand this counterintuitive phenomenon, mesoscale heat conduction simulations with inputs from atomistic simulations and experiments were conducted to study the thermal conductivities of a small-grain high burnup microstructure and two large-grain unrestructured microstructures. We concluded that the phonon scattering effects caused by small point defects such as dispersed Xe atoms in the grain interior must be included in order to correctly predict the thermal transport properties of these microstructures. In extreme cases, even a small concentration of dispersed Xe atoms such as 10-5 can result in a lower thermal conductivity in the large-grain unrestructured microstructures than in the small-grain high burnup structure. The high-density grain boundaries in a high burnup structure act as defect sinks and can reduce the concentration of point defects in its grain interior and improve its thermal conductivity in comparison with its large-grain counterparts. An analytical model was developed to describe the thermal conductivity at different concentrations of dispersed Xe, bubble porosities, and grain sizes. Upon calibration, the model is robust and agrees well with independent heat conduction modeling over a wide range of microstructural parameters.

  6. Reaction Mechanism and Kinetics of Boron Removal from Metallurgical-Grade Silicon Based on Li2O-SiO2 Slags

    NASA Astrophysics Data System (ADS)

    Lai, Huixian; Huang, Liuqing; Lu, Chenghao; Fang, Ming; Ma, Wenhui; Xing, Pengfei; Li, Jintang; Luo, Xuetao

    2015-09-01

    Boron removal from metallurgical-grade silicon by Li2O-SiO2 slag refining under an air atmosphere was experimentally investigated to explore the potential of this method for achieving high boron removal. The boron concentration in the refined silicon was studied under different conditions of holding time, slag composition, and mass ratio of slag to silicon. The boron concentration in metallurgical-grade silicon was successfully reduced from 8.6 ppmw to 0.4 ppmw after slag refining for 0.5 h at 1973 K when the mass ratio of the 60 wt.% Li2O-40 wt.% SiO2 slag to metallurgical-grade silicon was 3. It was proposed that the addition of CaF2 decreased the activity of silica, which brings about a negative effect on the boron removal capacity of Li2O-SiO2 slags. Moreover, the reaction mechanism and kinetics of boron removal were further studied. Analysis of the boron concentration in the resulting slag after refining revealed that the primary boron removal approach was that a large amount of boron was oxidized and then volatilized to the atmosphere in the form of gaseous borates. Based on the two-film theory, the total mass transfer coefficient of boron was determined to be 2.3 × 10-2 μm/s.

  7. High performance heat curing copper-silver powders filled electrically conductive adhesives

    NASA Astrophysics Data System (ADS)

    Cui, Hui-Wang; Jiu, Jin-Ting; Sugahara, Tohru; Nagao, Shijo; Suganuma, Katsuaki; Uchida, Hiroshi

    2015-03-01

    In this study, high performance electrically conductive adhesives were fabricated from a vinyl ester resin, a thermal initiator, silver coated copper powders, and pure silver powders, without using any other coupling agent, dispersing agent, and reducing agent. The heat cured copper-silver powders filled electrically conductive adhesives presented low bulk resistivity (e.g., 4.53 × 10-5 Ω·cm) due to the silver powders that had given high electrical conductivity to the adhesives, and high shear strength (e.g., 16.22 MPa) provided by the crosslinked structures of vinyl ester resin. These high performance copper-silver powders filled electrically conductive adhesives have lower cost than those filled by pure silver powders, which can be well used in the electronic packaging and can enlarge the application prospects of electrically conductive adhesives. [Figure not available: see fulltext.

  8. Effects of thin-film accelerated carbonation on steel slag leaching.

    PubMed

    Baciocchi, R; Costa, G; Polettini, A; Pomi, R

    2015-04-01

    This paper discusses the effects of accelerated carbonation on the leaching behaviour of two types of stainless steel slags (electric arc furnace and argon oxygen decarburisation slag). The release of major elements and toxic metals both at the natural pH and at varying pH conditions was addressed. Geochemical modelling of the eluates was used to theoretically describe leaching and derive information about mineralogical changes induced by carbonation. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases; geochemical modelling indicated that the Ca/Si ratio of Ca-controlling minerals shifted from ∼ 1 for the untreated slag to 0.5-0.67 for the carbonated samples, thus showing that the carbonation process left some residual Ca-depleted silicate phases while the extracted Ca precipitated in the form of carbonate minerals. For toxic metals the changes in leaching induced by carbonation appeared to be mainly related to the resulting pH changes, which were as high as ∼ 2 orders of magnitude upon carbonation. Depending on the specific shape of the respective solubility curves, the extent of leaching of toxic metals from the slag was differently affected by carbonation. PMID:25596552

  9. Correlation of Slag Expulsion with Ballistic Anomalies in Shuttle Solid Rocket Motors

    NASA Technical Reports Server (NTRS)

    Sambamurthi, Jay K.; Alvarado, Alexis; Mathias, Edward C.

    1996-01-01

    During the Shuttle launches, the solid rocket motors (SRM) occasionally experience pressure perturbations (8-13 psi) between 65-75 s into the motor burn time. The magnitudes of these perturbations are very small in comparison with the operating motor chamber pressure, which is over 600 psi during this time frame. These SRM pressure perturbations are believed to he caused primarily by the expulsion of slag (aluminum oxide). Two SRM static tests, TEM-11 and FSM-4, were instrumented extensively for the study of the phenomena associated with pressure perturbations. The test instrumentation used included nonintrusive optical and infrared diagnostics of the plume, such as high-speed photography, radiometers, and thermal image cameras. Results from all of these nonintrusive observations provide substantial circumstantial evidence to support the scenario that the pressure perturbation event in the Shuttle SRM is caused primarily by the expulsion of molten slag. In the static motor tests, the slag was also expelled preferentially near the bottom of the nozzle because of slag accumulation at the bottom of the aft end of the horizontally oriented motor.

  10. Producing fired bricks using coal slag from a gasification plant in indiana

    USGS Publications Warehouse

    Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

    2009-01-01

    Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

  11. Variation and correlation of content and leachability of hazardous metals in MSW molten slag.

    PubMed

    Sekito, T; Onoue, K; Dote, Y; Sakanakura, H; Nakamura, K

    2015-01-01

    To increase the amount of accessible municipal solid waste molten slag (MSWS) for its use in aggregates such as sand, MSWS must be deemed environmentally safe. Municipal solid waste (MSW) is a heterogeneous waste source used in MSWS and varies in chemical composition. Due to its nature, there is great concern about hazardous metal contamination among users of MSWS. In this study, MSWS samples were obtained weekly for 1 year from a typical incineration ash melting facility for municipal solid waste in Japan. Variation in heavy metal contents and the leachability of MSWS were investigated using two content analysis methods and two leaching tests, respectively. There is a weak correlation between metal content and concentration, and the leachability of metals in slag could not be reduced by decreasing its metal content. No measured values of hazardous metal concentration and metal content exceed the regulation levels stipulated in Japanese Industrial Standards A5031 and A5032, respectively, thereby demonstrating that the slag can be safely utilized as road and concrete aggregates. However, metal concentrations varied widely and differed by greater than 1 order of magnitude and Pb concentrations of several MSWS samples approach the regulation level. Therefore, frequent monitoring of lead leachability of MSWS and storing MSWS for several weeks to obtain a high quality that is more homogeneous in chemical composition are demanded. This study provides fundamental information for controlling the quality of MSWS and the contributing factors for achieving a safe slag recycling system. PMID:25504189

  12. Kinetics of the zinc slag-Fuming Process: part II. mathematical model

    NASA Astrophysics Data System (ADS)

    Richards, G. G.; Brimacombe, J. K.

    1985-09-01

    A mathematical model of zinc slag fuming has been formulated based on the kinetic conception of the process developed in Part I of this paper. Each of the major reaction zones in the furnace — the slag bath where reduction of zinc oxide and ferric oxide takes place and the tuyere gas column where oxidation of coal and ferrous oxide occurs — have been characterized mathematically. The two zones and the water-jacketed furnace wall have been linked by overall heat and mass balances. Insufficient information is available, however, to characterize quantitatively two of the important kinetic processes occurring in the furnace: the division of coal between entrainment in the slag, combustion in the tuyere gas column and bypass; and oxygen utilization. To overcome this problem the model has been fitted to the data from eleven industrial fuming cycles. Consistent values have been obtained for these kinetic parameters over five different fuming operations indicating that the kinetic conception of the process is sound. The results indicate that about 33 pct of the injected coal is entrained in the slag, 55 pet combusts in the tuyere gas column, and 12 pct bypasses the bath completely. Oxygen utilization has been found to be high and can be correlated to bath depth.

  13. Investigation of Freeze-Linings in Copper-Containing Slag Systems: Part I. Preliminary Experiments

    NASA Astrophysics Data System (ADS)

    Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

    2013-06-01

    Slag freeze-linings are increasingly used in industrial pyrometallurgical processes to insure that furnace integrity is maintained in aggressive high-temperature environments. Most previous studies of freeze-linings have analyzed the formation of slag deposits based solely on heat-transfer models. The focus of the present research is to determine the impact of slag chemistry and local process conditions on the microstructures, thickness, stability, and heat-transfer characteristics of the frozen deposit at steady-state conditions. The formation of the freeze-linings is studied under controlled laboratory conditions using an air-cooled "cold-finger" technique for Cu-Fe-Si-Al-O slag at equilibrium with metallic copper relevant to the industrial copper smelting processes. The phase assemblages and microstructures of the deposits formed in the cold-finger experiments differ significantly from those expected from phase equilibrium considerations. The freeze-lining deposits have been found, in general, to consist of several layers. Starting from the cold finger, these layers consist of glass; glass with microcrystalline precipitates; closed crystalline layer; and open crystalline layer. Even at steady-state conditions, there was no primary phase sealing layer of delafossite [Cu2O · (Al, Fe)2O3] present at the deposit/liquid interface—these observations differ markedly from those expected from phase equilibrium considerations. The findings have significant practical implications, and potential for the improved design and operation of industrial metallurgical furnaces.

  14. [Analysis of metallic elements in refractory tantalum-niobium slag by ICP-AES].

    PubMed

    Wang, Xiao-Hui; Zheng, Shi-Li; Xu, Hong-Bin; Zhang, Yip

    2009-03-01

    A new method for analysing the contents of many metalic elements, such as Ta, Nb, Sn, Ti, W, Fe, Mn, Al, Pb, Ce, Y, Sc, Pr, Sm, Nd, U, Th etc, in refractory tantalum-niobium slag by ICP-AES was developed. The samples processing procedures involve two steps, being first decomposed by potassium carbonate and boric acid at 950 degrees C for 15 min, then leached by hydrochloride and tartaric acid at 90 degrees C for 30 min. The interference of flux and tin matrix in analyzing the other elements was eliminated by the utilization of matrix matching method. This method showed satisfactory precision and accuracy with the RSDs between 0.27% and 5.48% and the recovery rates between 94.0% and 109.6%. The analysis results indicated that highly valuable metals of Sn, Ta, Nb, Ti, W and Ce are rich in the refractory tantalum-niobium slag, showing that it has the great potential for comprehensive utilization. However, the analysis result also showed that the slag is a radioactive pollution source due to a small amount of U and Th. This method is simple and fast, and has the advantage of analyzing many elements simultaneously. The accurate analytic results provided a basis for the future researches on the comprehensive utilization of refractory tantalum-niobium slag. PMID:19455829

  15. Foamability of stainless steelmaking slags in an EAF

    NASA Astrophysics Data System (ADS)

    Kerr, James John

    Foaming in electric furnace steelmaking is desirable to allow for a longer arc and subsequently higher power operation in order to reduce the tap to tap time and consequently increase productivity. Stainless steelmaking slags do not foam as well as carbon steelmaking slags. To produce foam, the foamability or foam index of a slag and the gas generation rate must be adequate. The possible causes for the poor foamability of stainless steelmaking slags were examined in this research. Specifically the foam index of a simulated stainless steelmaking slag containing chrome oxide was measured and the rate at which carbon reacts with Cr2O3, CrO, and FeO was also measured. The experimental results show that the foam index of stainless steelmaking slags is comparable to carbon steelmaking slags provided that the amount of solid chrome oxide particles or complexes is not excessive. This indicates the low foamability is not due to a poor foam index. Gas is normally generated by cycling carbon into the slag, which produces CO by reducing oxides in the slag. The experimental results demonstrate that the reaction rate of carbon with CrO dissolved in the slag and hence the generation of CO is significantly slower than for the reaction rate of carbon with FeO dissolved in slags. Therefore, the lack of FeO or other reducible oxides in stainless steelmaking slags is a primary reason for the poor foamability. Experimental results indicate that limestone, nickel oxide, calcium nitrate, and waste oxide briquettes generate gas at sufficient rates to induce foaming when added to the stainless steelmaking slag. Heat transfer most likely controls the rate of CO2 generated by limestone and NiO reduction is controlled by mass transfer of NiO to the carbon in the slag. WOBs generate gas very rapidly due to intimate mixing of the carbon and iron oxides at unit activity. Calcium nitrate generates gas by dissociation and heat transfer likely controls the dissociation rate. Simple models are

  16. Mineralogy and the release of trace elements from slag from the Hegeler Zinc smelter, Illinois (USA)

    USGS Publications Warehouse

    Piatak, N.M.; Seal, R.R., II

    2010-01-01

    Slag from the former Hegeler Zn-smelting facility in Illinois (USA) is mainly composed of spinifex Ca-rich plagioclase, fine-grained dendritic or coarse-grained subhedral to anhedral clinopyroxenes, euhedral to subhedral spinels, spherical blebs of Fe sulfides, silicate glass, and less commonly fayalitic olivine. Mullite and quartz were also identified in one sample as representing remnants of the furnace lining. Secondary phases such as goethite, hematite and gypsum are significant in some samples and reflect surficial weathering of the dump piles or represent byproducts of roasting. A relatively rare Zn-rich material contains anhedral willemite, subhedral gahnite, massive zincite, hardystonite and a Zn sulfate (brianyoungite), among other phases, and likely represents the molten content of the smelting furnace before Zn extraction. The bulk major-element chemistry of most slag samples is dominated by SiO2, Al2O3, Fe2O3 and CaO. The bulk composition of the slag suggests a high viscosity of the melt and the mineralogy suggests a high silica content of the melt. Bulk slag trace-element chemistry shows that the dominant metal is Zn with >28.4 wt.% in the Zn-rich material and between 212 and 14,900 mg/kg in the other slags. The concentrations of other trace elements reach the following: 45 mg/kg As, 1170 mg/kg Ba, 191 mg/kg Cd, 242 mg/kg Co, 103 mg/kg Cr, 6360 mg/kg Cu, 107 mg/kg Ni, and 711 mg/kg Pb. Zinc, as the dominant metal in the slags, is likely the most environmentally significant metal in these samples; Cd, Cu, and Pb are also of concern and their concentrations exceed US Environmental Protection Agency preliminary remediation goals for residential soils. Spinel was found to be the dominant concentrator of Zn for samples containing significant Zn (>1 wt.%); the silicate glass also contained relatively high concentrations of Zn compared to other phases. Zinc partitioned into the silicates and oxides in these samples is generally more resistant to weathering

  17. Highly Electrically Conductive Nanocomposites Based on PolymerInfused Graphene Sponges

    PubMed Central

    Li, Yuanqing; Samad, Yarjan Abdul; Polychronopoulou, Kyriaki; Alhassan, Saeed M.; Liao, Kin

    2014-01-01

    Conductive polymer composites require a threedimensional 3D network to impart electrical conductivity. A general method that is applicable to most polymers for achieving a desirable graphene 3D network is still a challenge. We have developed a facile technique to fabricate highly electrical conductive composite using vacuumassisted infusion of epoxy into graphene sponge GS scaffold. Macroscopic GSs were synthesized from graphene oxide solution by a hydrothermal method combined with freeze drying. The GSepoxy composites prepared display consistent isotropic electrical conductivity around 1Sm, and it is found to be close to that of the pristine GS. Compared with neat epoxy, GSepoxy has a 12ordersofmagnitude increase in electrical conductivity, attributed to the compactly interconnected graphene network constructed in the polymer matrix. This method can be extended to other materials to fabricate highly conductive composites for practical applications such as electronic devices, sensors, actuators, and electromagnetic shielding. PMID:24722145

  18. Microstructural modeling of thermal conductivity of high burn-up mixed oxide fuel

    NASA Astrophysics Data System (ADS)

    Teague, Melissa; Tonks, Michael; Novascone, Stephen; Hayes, Steven

    2014-01-01

    Predicting the thermal conductivity of oxide fuels as a function of burn-up and temperature is fundamental to the efficient and safe operation of nuclear reactors. However, modeling the thermal conductivity of fuel is greatly complicated by the radially inhomogeneous nature of irradiated fuel in both composition and microstructure. In this work, radially and temperature-dependent models for effective thermal conductivity were developed utilizing optical micrographs of high burn-up mixed oxide fuel. The micrographs were employed to create finite element meshes with the OOF2 software. The meshes were then used to calculate the effective thermal conductivity of the microstructures using the BISON [1] fuel performance code. The new thermal conductivity models were used to calculate thermal profiles at end of life for the fuel pellets. These results were compared to thermal conductivity models from the literature, and comparison between the new finite element-based thermal conductivity model and the Duriez-Lucuta model was favorable.

  19. Microstructural Modeling of Thermal Conductivity of High Burn-up Mixed Oxide Fuel

    SciTech Connect

    Melissa Teague; Michael Tonks; Stephen Novascone; Steven Hayes

    2014-01-01

    Predicting the thermal conductivity of oxide fuels as a function of burn-up and temperature is fundamental to the efficient and safe operation of nuclear reactors. However, modeling the thermal conductivity of fuel is greatly complicated by the radially inhomogeneous nature of irradiated fuel in both composition and microstructure. In this work, radially and temperature-dependent models for effective thermal conductivity were developed utilizing optical micrographs of high burn-up mixed oxide fuel. The micrographs were employed to create finite element meshes with the OOF2 software. The meshes were then used to calculate the effective thermal conductivity of the microstructures using the BISON fuel performance code. The new thermal conductivity models were used to calculate thermal profiles at end of life for the fuel pellets. These results were compared to thermal conductivity models from the literature, and comparison between the new finite element-based thermal conductivity model and the Duriez–Lucuta model was favorable.

  20. Mechanoassisted Synthesis of Sulfonated Covalent Organic Frameworks with High Intrinsic Proton Conductivity.

    PubMed

    Peng, Yongwu; Xu, Guodong; Hu, Zhigang; Cheng, Youdong; Chi, Chenglong; Yuan, Daqiang; Cheng, Hansong; Zhao, Dan

    2016-07-20

    It is challenging to introduce pendent sulfonic acid groups into modularly built crystalline porous frameworks for intrinsic proton conduction. Herein, we report the mechanoassisted synthesis of two sulfonated covalent organic frameworks (COFs) possessing one-dimensional nanoporous channels decorated with pendent sulfonic acid groups. These COFs exhibit high intrinsic proton conductivity as high as 3.96 × 10(-2) S cm(-1) with long-term stability at ambient temperature and 97% relative humidity (RH). In addition, they were blended with nonconductive polyvinylidene fluoride (PVDF) affording a series of mixed-matrix membranes (MMMs) with proton conductivity up to 1.58 × 10(-2) S cm(-1) and low activation energy of 0.21 eV suggesting the Grotthuss mechanism for proton conduction. Our study has demonstrated the high intrinsic proton conductivity of COFs shedding lights on their wide applications in proton exchange membranes. PMID:27385672

  1. Layered conductive polymer on nylon membrane templates for high performance, thin-film supercapacitor electrodes

    NASA Astrophysics Data System (ADS)

    Shi, HaoTian Harvey; Naguib, Hani E.

    2016-04-01

    Flexible Thin-film Electrochemical Capacitors (ECs) are emerging technology that plays an important role as energy supply for various electronics system for both present era and the future. Intrinsically conductive polymers (ICPs) are promising pseudo-capacitive materials as they feature both good electrical conductivity and high specific capacitance. This study focuses on the construction and characterization of ultra-high surface area porous electrodes based on coating of nano-sized conductive polymer materials on nylon membrane templates. Herein, a novel nano-engineered electrode material based on nylon membranes was presented, which allows the creation of super-capacitor devices that is capable of delivering competitive performance, while maintaining desirable mechanical characteristics. With the formation of a highly conductive network with the polyaniline nano-layer, the electrical conductivity was also increased dramatically to facilitate the charge transfer process. Cyclic voltammetry and specific capacitance results showed promising application of this type of composite materials for future smart textile applications.

  2. Conductivity Variation Observed by Polarization and Depolarization Current Measurements of High-Voltage Equipment Insulation System

    NASA Astrophysics Data System (ADS)

    Jamail, Nor Akmal Mohd; Piah, Mohamed Afendi Mohamed; Muhamad, Nor Asiah

    2012-09-01

    Nondestructive and time domain dielectric measurement techniques such as polarization and depolarization current (PDC) measurements have recently been widely used as a potential tool for determining high-voltage insulation conditions by analyzing the insulation conductivity. The variation in the conductivity of an insulator was found to depend on several parameters: the difference between the polarization and depolarization currents, geometric capacitance, and the relative permittivity of the insulation material. In this paper the conductivities of different types of oil-paper insulation material are presented. The insulation conductivities of several types of electrical apparatus were simulated using MATLAB. Conductivity insulation was found to be high at high polarizations and at the lowest depolarization current. It was also found to increase with increasing relative permittivity as well as with decreasing geometric capacitance of the insulating material.

  3. Co-Percolating Graphene-Wrapped Silver Nanowire Network for High Performance, Highly Stable, Transparent Conducting Electrodes

    SciTech Connect

    Chen, Ruiyi; Das, Suprem R; Jeong, Changwook; Khan, Mohammad Ryyan; Janes, David B; Alam, Muhammad A

    2013-04-25

    Transparent conducting electrodes (TCEs) require high transparency and low sheet resistance for applications in photovoltaics, photodetectors, flat panel displays, touch screen devices, and imagers. Indium tin oxide (ITO), or other transparent conductive oxides, have been used, and provide a baseline sheet resistance (RS) vs. transparency (T) relationship. Several alternative material systems have been investigated. The development of high-performance hybrid structures provides a route towards robust, scalable and low-cost approaches for realizing high-performance TCE.

  4. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. PMID:25261762

  5. Physical and computational studies of slag behavior in an entrained flow gasifier

    NASA Astrophysics Data System (ADS)

    Pummill, Randy

    This work details an investigation of how to modify slag flow so as to maintain a clear line of sight across the reaction section of an entrained-flow coal gasifier. Physical and computational models were developed to study methods of diverting the molten slag that flows vertically down the walls of the reactor. The physical models employed silicone oil of varying viscosity. The computational models were developed using the Fluent software package. Based on the insight gained from the results of the models, two devices were created and tested in a pilot scale gasifier located at the University of Utah. The first method of slag diversion studied employed a gas jet to impact the slag film and cause it to flow around a sight port in the gasifier wall. By studying the film and jet interactions, it was discovered that the resulting behavior of such a system can be described by a dimensionless ratio of the kinetic energy of the jet and the surface energy of the film. The development of the dimensionless number, called a Lotte number in this work, is presented in detail. Generally, viscous films will be broken by a jet when the Lotte number is greater than 5 and will reclose when the Lotte number falls below a value of 1.5. The second slag diversion method studied used a round alumina tube protruding horizontally into the reaction section to break up the film. As the film impacts the tube, it progresses horizontally along the length of the tube before resuming the downward flow. The models helped to establish how far the tube should protrude into the reactor in order to successfully break up the slag flow. Slag diversion devices were constructed and installed on a pilot scale gasifier. The jet diversion method was found to require an unreasonably large amount of purge gas to be successful and the metal jet suffered from the high temperature of the reactor despite the cooling effect of the gas. The tube diversion method worked very well for a series of experiments. However

  6. A General Viscosity Model for Molten Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Gan, Lei; Lai, Chaobin

    2014-06-01

    Blast furnace slag is the most abundant slag in the steel industry. Its metallurgical properties are determined to a great extent by its viscosity. Therefore, it is necessary to establish a reliable viscosity model for blast furnace slag. In the current work, a simple, accurate, and physically meaningful viscosity model for a wide composition range of blast furnace slags is developed based on the Vogel-Fulcher-Tammann (VFT) equation: log η = A + B/( T - C). The model is calibrated by a database containing 365 compositions and 1233 measurements of synthetic and industrial slags. The parameter A has a value of -3.10. The parameters B and C are related to the mass fraction ratio of (CaO + MgO) to (SiO2 + Al2O3) and liquidus temperature of the slag, respectively. Present viscosity model accurately predicts the viscosity of blast furnace slag with relative average error (Δ) of 0.211 (±0.180) and root mean square error (RMSE) of 0.239 Pa·s. A slight modification of this model can also predict the glass transition temperature of blast furnace slag satisfactorily.

  7. Interactions of Refractory Materials with Molten Gasifier Slags

    SciTech Connect

    Nakano, Jinichiro; Sridhar, Seetharaman; Bennett, James; Kwong, Kyei-Sing; Moss, Tyler

    2011-01-01

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr{sub 2}O{sub 3}–10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 °C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VO{sub x}-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  8. Interactions of Refractory Materials with Molten Gasifier Slags

    SciTech Connect

    Nakano, Jimichiro; Sridhar, Seetharaman; Kwong, Kye-Sing; Bennett, James; Moss, Tyler

    2011-04-01

    The current study focuses on the analysis of sessile-drop interfacial reactions between two synthetic slags (based on average ash chemistries of coal and petcoke feedstock) and two refractory materials (90 wt% Cr{sub 2}O{sub 3}–10 wt% Al{sub 2}O{sub 3} and 100 wt% Al{sub 2}O{sub 3}), using a Confocal Scanning Laser Microscope (CSLM). Ground slag samples (less than 325 mesh) were placed at specific microstructure locations on refractory substrates and heated to 1500 °C in an atmosphere of CO/CO{sub 2} gas mixture (volume ratio = 1.8), using a gold-image heating chamber. Cross-sections of the slag/refractory interface indicated unique slag penetration into preferred areas of the refractory and grain dissolution into the slag which promoted spalling of the refractory. Initially, the slag attacked both grain boundaries and fine microstructure areas, freeing alumina grains into the slag. The formation of VO{sub x}-based crystalline material in the petcoke slag was found to alter the liquid composition. Chemical spalling of Cr-containing crystal layer also facilitated degradation of the refractory.

  9. A ceramographic evaluation of chromia refractories corroded by slag

    SciTech Connect

    Hunt, Alton H.; Chinn, Richard E.

    2001-01-01

    This paper describes the ceramographic preparation of Cr{sub 2}O{sub 3}-Al{sub 2}O{sub 3} refractory bricks and subsequent microstructural analysis to determine the corrosive effects of molten slag. The porous and friable nature of the brick, especially after exposure to the slag or its individual components, presented some problems in the preparation.

  10. Modeling of Time Varying Slag Flow in Coal Gasifiers

    SciTech Connect

    Pilli, Siva Prasad; Johnson, Kenneth I.; Williford, Ralph E.; Sundaram, S. K.; Korolev, Vladimir N.; Crum, Jarrod V.

    2008-08-30

    There is considerable interest within government agencies and the energy industries across the globe to further advance the clean and economical conversion of coal into liquid fuels to reduce our dependency on imported oil. To date, advances in these areas have been largely based on experimental work. Although there are some detailed systems level performance models, little work has been done on numerical modeling of the component level processes. If accurate models are developed, then significant R&D time might be saved, new insights into the process might be gained, and some good predictions of process or performance can be made. One such area is the characterization of slag deposition and flow on the gasifier walls. Understanding slag rheology and slag-refractory interactions is critical to design and operation of gasifiers with extended refractory lifetimes and also to better control of operating parameters so that the overall gasifier performance with extended service life can be optimized. In the present work, the literature on slag flow modeling was reviewed and a model similar to Seggiani’s was developed to simulate the time varying slag accumulation and flow on the walls of a Prenflo coal gasifier. This model was further extended and modified to simulate a refractory wall gasifier including heat transfer through the refractory wall with flowing slag in contact with the refractory. The model was used to simulate temperature dependent slag flow using rheology data from our experimental slag testing program. These modeling results as well as experimental validation are presented.

  11. 15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, BY-PRODUCT IN SMELTING OF PIG IRON, CAN BE SEEN FLOWING INTO THE SLAG YARD. VIEW IS LOOKING SOUTH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  12. INTERIOR VIEW WITH SKIMMER, BRUCE ELLIOTT, RAKING SLAG FROM THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH SKIMMER, BRUCE ELLIOTT, RAKING SLAG FROM THE LADLE OF MOLTEN METAL. THE MOLTEN SLAG SPARKS AS IT HITS THE MIXER BUILDING FLOOR. - American Cast Iron Pipe Company, Mixer Building, 1501 Thirty-first Avenue North, Birmingham, Jefferson County, AL

  13. Improved refractories for slagging gasifiers in IGCC power systems

    SciTech Connect

    Bennett, James P.; Kwong, Kyei-Sing; Powell, Cynthia A.; Chinn, Richard E.

    2004-01-01

    Most gasifiers are operated for refining, chemical production, and power generation. They are also considered a possible future source of H2 for future power systems under consideration. A gasifier fulfills these roles by acting as a containment vessel to react carbon-containing raw materials with oxygen and water using fluidized-bed, moving-bed, or entrained-flow systems to produce CO and H2, along with other gaseous by-products including CO2, CH4, SOx, HS, and/or NOx. The gasification process provides the opportunity to produce energy more efficiently and with less environmental impact than more conventional combustion processes. Because of these advantages, gasification is viewed as one of the key processes in the U.S. Department of Energy?s vision of an advanced power system for the 21st Century. However, issues with both the reliability and the economics of gasifier operation will have to be resolved before gasification will be widely adopted by the power industry. Central to both enhanced reliability and economics is the development of materials with longer service lives in gasifier systems that can provide extended periods of continuous, trouble-free gasifier operation. The focus of the Advanced Refractories for Gasification project at the Albany Research Center (ARC) is to develop improved refractory liner materials capable of withstanding the harsh, high-temperature environment created by the gasification reaction. Current generation refractory liners in slagging gasifiers are typically replaced every 3 to 18 months at costs ranging up to $1,000,000 or more, depending upon the size of the gasification vessel. Compounding materials and installation costs are the lost-opportunity costs for the time that the gasifier is off-line for refractory repair/exchange. The goal of this project is to develop new refractory materials or to extend the service life of refractory liner materials currently used to at least 3 years. Post-mortem analyses of refractory brick

  14. Active slag filters-simple and sustainable phosphorus removal from wastewater using steel industry byproduct.

    PubMed

    Pratt, C; Shilton, A

    2010-01-01

    Active filtration, where effluent is passed through a reactive substrate such as steel slag, offers a simple and cost-effective option for removing phosphorus (P) from effluent. This work summarises a series of studies that focused on the world's only full-scale active slag filter operated through to exhaustion. The filter achieved 75% P-removal during its first 5 years, reaching a retention capacity of 1.23 g P/kg slag but then its performance sharply declined. Scanning electron microscopy, X-ray diffraction, X-ray fluorescence, and chemical extractions revealed that P sequestration was primarily achieved via adsorption onto iron (Fe) oxyhydroxides on the slag's surface. It was concluded that batch equilibrium tests, whose use has been repeatedly proposed in the literature, cannot be used as an accurate predictor of filter adsorption capacity because Fe oxyhydroxides form via chemical weathering in the field, and laboratory tests don't account for this. Research into how chemical conditions affect slag's P retention capacity demonstrated that near-neutral pH and high redox are optimal for Fe oxyhydroxide stability and overall filter performance. However, as Fe oxyhydroxide sites fill up, removal capacity becomes exhausted. Attempts to regenerate P removal efficiency using physical techniques proved ineffective contrary to dogma in the literature. Based on the newly-developed understanding of the mechanisms of P removal, chemical regeneration techniques were investigated and were shown to strip large quantities of P from filter adsorption sites leading to a regenerated P removal efficiency. This raises the prospect of developing a breakthrough technology that can repeatedly remove and recover P from effluent. PMID:20962385

  15. High Conductivity Water Treatment Using Water Surface Discharge with Nonmetallic Electrodes

    NASA Astrophysics Data System (ADS)

    Wang, Xiaoping; Zhang, Xingwang; Lei, Lecheng

    2013-06-01

    Although electrohydraulic discharge is effective for wastewater treatment, its application is restricted by water conductivity and limited to the treatment of low conductivity water. For high conductivity water treatment, water-surface discharge is the preferred choice. However, the metallic electrodes are easily corroded because of the high temperature and strong oxidative environment caused by gas phase discharge and the electrochemical reaction in water. As a result, the efficiency of the water treatment might be affected and the service life of the reactor might be shortened. In order to avoid the corrosion problem, nonmetallic electrode water-surface discharge is introduced into high conductivity water treatment in the present study. Carbon-felt and water were used as the high voltage electrode and ground electrode, respectively. A comparison of the electrical and chemical characteristics showed that nonmetallic electrode discharge maintained the discharge characteristics and enhanced the energy efficiency, and furthermore, the corrosion of metal electrodes was avoided.

  16. Phase Equilibria of ``Cu2O''-``FeO''-CaO-MgO-Al2O3 Slags at PO2 of 10-8.5 atm in Equilibrium with Metallic Copper for a Copper Slag Cleaning Production

    NASA Astrophysics Data System (ADS)

    Henao, Hector M.; Pizarro, Claudio; Font, Jonkion; Moyano, Alex; Hayes, Peter C.; Jak, Evgueni

    2010-12-01

    Limited data are available on phase equilibria of the multicomponent slag system at the oxygen partial pressures used in the copper smelting, converting, and slag-cleaning processes. Recently, experimental procedures have been developed and have been applied successfully to characterize several complex industrial slags. The experimental procedures involve high-temperature equilibration on a substrate and quenching followed by electron probe X-ray microanalysis. This technique has been used to construct the liquidus for the “Cu2O”-“FeO”-SiO2-based slags with 2 wt pct of CaO, 0.5 wt pct of MgO, and 4.0 wt pct of Al2O3 at controlled oxygen partial pressures in equilibrium with metallic copper. The selected ranges of compositions and temperatures are directly relevant to the copper slag-cleaning processes. The new experimental equilibrium results are presented in the form of ternary sections and as a liquidus temperature vs Fe/SiO2 weight ratio diagram. The experimental results are compared with the FactSage thermodynamic model calculations.

  17. Ecological conditions of ponds situated on blast furnace slag deposits located in South Gare Site of Special Scientific Interest (SSSI), Teesside, UK.

    PubMed

    Raper, E; Davies, S; Perkins, B; Lamb, H; Hermanson, M; Soares, A; Stephenson, T

    2015-06-01

    Slag, a by-product from the iron and steel industry, has a range of applications within construction and is used in wastewater treatment. Historically considered a waste material, little consideration was given to the environmental impacts of its disposal. South Gare (a Site of Special Scientific Interest) located at the mouth of the Tees estuary, UK, formed on slag deposits used to create a sea wall and make the land behind permanent. Over time, ponds formed in depressions with the water chemistry, being significantly impacted by the slag deposits. Calcium levels reached 504 mg/L, nitrate 49.0 mg/L and sulphate 1,698 mg/L. These levels were also reflected in the composition of the sediment. pH (5.10-9.90) and electrical conductivity (2,710-3,598 µS/cm) were variable but often notably high. Pb, Cu and Cd were not present within the water, whilst Zn ranged from 0.027 to 0.37 mg/L. Heavy metal levels were higher in surface sediments. Zinc was most dominant (174.3-1,310.2 mg/L) followed by Pb (9.9-431 mg/L), Cu (8.4-41.8 mg/L) and Cd (0.4-1.1 mg/L). A sediment core provided a historical overview of the ponds. The ponds were unfavourable for aquatic biodiversity and unsuitable for drinking water abstraction. PMID:25537165

  18. A promising structure for fabricating high strength and high electrical conductivity copper alloys

    PubMed Central

    Li, Rengeng; Kang, Huijun; Chen, Zongning; Fan, Guohua; Zou, Cunlei; Wang, Wei; Zhang, Shaojian; Lu, Yiping; Jie, Jinchuan; Cao, Zhiqiang; Li, Tingju; Wang, Tongmin

    2016-01-01

    To address the trade-off between strength and electrical conductivity, we propose a strategy: introducing precipitated particles into a structure composed of deformation twins. A Cu-0.3%Zr alloy was designed to verify our strategy. Zirconium was dissolved into a copper matrix by solution treatment prior to cryorolling and precipitated in the form of Cu5Zr from copper matrix via a subsequent aging treatment. The microstructure evolutions of the processed samples were investigated by transmission electron microscopy and X-ray diffraction analysis, and the mechanical and physical behaviours were evaluated through tensile and electrical conductivity tests. The results demonstrated that superior tensile strength (602.04 MPa) and electrical conductivity (81.4% IACS) was achieved. This strategy provides a new route for balancing the strength and electrical conductivity of copper alloys, which can be developed for large-scale industrial application. PMID:26856764

  19. Rate limitations of lime dissolution into coal ash slag

    SciTech Connect

    L.K. Elliott; John A. Lucas; Jim Happ; John Patterson; Harry Hurst; Terry F. Wall

    2008-11-15

    The rate-limiting mechanisms of lime dissolution from a solid pellet into coal ash slag and synthetic slag was investigated using an experiment involving a rotating cylinder of lime in a liquid slag bath at temperatures of 1450-1650{degree}C. Scanning electron microscopy (SEM) analysis of the slag composition around the lime cylinder was used to determine the nature of the boundary layer surrounding the pellet and the calcium concentration profile. Predictions using shrinking core models of a cylindrical pellet were compared to experimental results, suggesting that diffusion through the slag boundary layer and the change of the phase of lime from solid to liquid in the boundary layer combine to limit the process. These results indicate that a combination of controlling steps: diffusion through the boundary layer and the phase change of lime from solid to liquid, must be considered when predicting lime dissolution rates. 24 refs., 5 figs., 3 tabs.

  20. Enhanced charge transport in highly conducting PEDOT-PSS films after acid treatment

    NASA Astrophysics Data System (ADS)

    Shiva, V. Akshaya; Bhatia, Ravi; Menon, Reghu

    The high electrical conductivity, good stability, high strength, flexibility and good transparency of poly(3,4-ethylenedioxythiophene)-poly(styrenesulfonate) (PEDOT-PSS), make it useful for many applications including polymeric anodes for organic photovoltaics, light-emitting diodes, flexible electrodes, supercapacitors, electrochromic devices, field-effect transistors and antistatic-coatings. However, the electrical conductivity of PEDOT-PSS has to be increased significantly for replacement of indium tin oxide (ITO) as the transparent electrode in optoelectronic devices. The as prepared (pristine) PEDOT-PSS film prepared from the PEDOT-PSS aqueous solution usually has conductivity below 1Scm-1, remarkably lower than ITO. Significant conductivity enhancement has been observed on transparent and conductive PEDOT-PSS films after a treatment with inorganic acids. Our study investigates the charge transport in pristine and H2SO4, HNO3, HCl treated PEDOT-PSS films. We have treated the films with various concentrations of acids to probe the effect of the acid treatment on the conduction mechanism. The study includes the measurement of dc and electric field dependent conductivity of films in the temperature range of 4.2K-300K. We have also performed magneto-resistance measurements in the range of 0-5T. An enhancement by a factor of~103 has been observed in the room temperature conductivity. The detailed magneto-transport studies explain the various mechanisms for the conductivity enhancement observed.

  1. Progress in Slag Foaming in Metallurgical Processes

    NASA Astrophysics Data System (ADS)

    Zhu, Tai Xi; Coley, K. S.; Irons, G. A.

    2012-08-01

    Professor Fruehan has been a pioneer in the fundamental understanding of slag foaming in ironmaking and steelmaking processes. Although considerable progress has been made in our understanding of the phenomena, there are still unanswered questions regarding the mechanisms in industrial processes and how to control them. At McMaster University, we have been working on conditions that are relevant to foaming in electric arc furnaces (EAFs) where these phenomena are central to modern EAF practices. This work will be reviewed and put in the context of what is known from a fundamental standpoint.

  2. Thermal conductivity reduction of crystalline silicon by high-pressure torsion

    NASA Astrophysics Data System (ADS)

    Harish, Sivasankaran; Tabara, Mitsuru; Ikoma, Yoshifumi; Horita, Zenji; Takata, Yasuyuki; Cahill, David G.; Kohno, Masamichi

    2014-06-01

    We report a dramatic and irreversible reduction in the lattice thermal conductivity of bulk crystalline silicon when subjected to intense plastic strain under a pressure of 24 GPa using high-pressure torsion (HPT). Thermal conductivity of the HPT-processed samples were measured using picosecond time domain thermoreflectance. Thermal conductivity measurements show that the HPT-processed samples have a lattice thermal conductivity reduction by a factor of approximately 20 (from intrinsic single crystalline value of 142 Wm-1 K-1 to approximately 7.6 Wm-1 K-1). Thermal conductivity reduction in HPT-processed silicon is attributed to the formation of nanograin boundaries and metastable Si-III/XII phases which act as phonon scattering sites, and because of a large density of lattice defects introduced by HPT processing. Annealing the samples at 873 K increases the thermal conductivity due to the reduction in the density of secondary phases and lattice defects.

  3. NanoCapillary Network Proton Conducting Membranes for High Temperature Hydrogen/Air Fuel Cells

    SciTech Connect

    Pintauro, Peter

    2012-07-09

    The objective of this proposal is to fabricate and characterize a new class of NanoCapillary Network (NCN) proton conducting membranes for hydrogen/air fuel cells that operate under high temperature, low humidity conditions. The membranes will be intelligently designed, where a high density interconnecting 3-D network of nm-diameter electrospun proton conducting polymer fibers is embedded in an inert (uncharged) water/gas impermeable polymer matrix. The high density of fibers in the resulting mat and the high ion-exchange capacity of the fiber polymer will ensure high proton conductivity. To further enhance water retention, molecular silica will be added to the sulfonated polymer fibers. The uncharged matrix material will control water swelling of the high ion-exchange capacity proton conducting polymer fibers and will impart toughness to the final nanocapillary composite membrane. Thus, unlike other fuel cell membranes, the role of the polymer support matrix will be decoupled from that of the proton-conducting channels. The expected final outcome of this 5-year project is the fabrication of fuel cell membranes with properties that exceed the DOE’s technical targets, in particular a proton conductivity of 0.1 S/cm at a temperature less than or equal to120°C and 25-50% relative humidity.

  4. Hydrothermal solidification of municipal solid waste incineration bottom ash with slag addition.

    PubMed

    Jing, Zhenzi; Ran, Xianqiang; Jin, Fangming; Ishida, Emile H

    2010-01-01

    Hydrothermal solidification of municipal solid waste incineration (MSWI) bottom ash has been carried out under saturated steam pressure (1.56 MPa) at 200 degrees C for up to 24 h by mixing quartz, slaked lime and water-cooled blast furnace slag (WBFS). The strength enhancement for the WBFS addition was best. The strength development was shown to be due mainly to tobermorite formation, and the tobermorite formation densified matrix, thus promoting the strength development. WBFS seemed to have a higher reactivity than the quartz during the initial hydrothermal process, which provided more silica available to harden the solidified specimens. However, a longer curing time (24 h) was favorable to the quartz dissolution for tobermorite formation, which in turn, enhanced the strength for quartz addition. Curing time affected the crystal morphology evolution, and the stubby plate of tobermorite seemed to result in a high strength enhancement in this study. Laboratory leaching tests were conducted to determine the amount of heavy metals dissolved from the final solidified specimens, and the leaching results showed that after hydrothermal processing the heavy metals dissolved from the solidified specimens were reduced effectively. As such, the hydrothermal processing may have a high potential for recycling/reusing MSWI ash on a large scale. PMID:20385479

  5. Nanostructured Cu-Cr alloy with high strength and electrical conductivity

    SciTech Connect

    Islamgaliev, R. K. Nesterov, K. M.; Bourgon, J.; Champion, Y.; Valiev, R. Z.

    2014-05-21

    The influence of nanostructuring by high pressure torsion (HPT) on strength and electrical conductivity in the Cu-Cr alloy has been investigated. Microstructure of HPT samples was studied by transmission electron microscopy with special attention on precipitation of small chromium particles after various treatments. Effect of dynamic precipitation leading to enhancement of strength and electrical conductivity was observed. It is shown that nanostructuring leads to combination of high ultimate tensile strength of 790–840 MPa, enhanced electrical conductivity of 81%–85% IACS and thermal stability up to 500 °C. The contributions of grain refinement and precipitation to enhanced properties of nanostructured alloy are discussed.

  6. Highly conducting crystals based on single-component gold complexes with extended-TTF dithiolate ligands.

    PubMed

    Suzuki, Wakako; Fujiwara, Emiko; Kobayashi, Akiko; Fujishiro, Yuichi; Nishibori, Eiji; Takata, Masaki; Sakata, Makoto; Fujiwara, Hideki; Kobayashi, Hayao

    2003-02-12

    Highly conducting crystals based on single-component gold complexes with extended-TTF dithiolate ligands [Au(dmdt)(2)](0+) (1) and [Au(tmdt)(2)](0+) (2) were prepared (dmdt = dimethyltetrathiafulvalenedithiolate and tmdt = trimethylenetetrathiafulvalenedithiolate). On the basis of the synchrotron radiation powder diffraction data, the MEM electron density of 2 was successfully obtained. The conductivities of compacted powder samples of 1 and 2 at room temperature were 12 and 15 S cm(-1), respectively. Pauli-like susceptibility of 1 suggested the system to be essentially metallic at least above 50 K, while 2 showed a magnetic transition around 100 K without loss of its high conductivity. PMID:12568602

  7. Solidification of stainless steel slag by accelerated carbonation.

    PubMed

    Johnson, D C; MacLeod, C L; Carey, P J; Hills, C D

    2003-06-01

    On exposure to carbon dioxide (CO2) at a pressure of 3 bars, compacts formed from pressed ground slag, and 12.5 weight percent water, were found to react with approximately 18% of their own weight of CO2. The reaction product formed was calcium carbonate causing the slag to self-cement. Unconfined compressive strengths of 9MPa were recorded in carbonated compacts whereas strengths of < 1 MPa were recorded in non-carbonated slag compacts. As molten stainless steel slag containing dicalcium silicate (C2S) cools it can undergo several phase transitions. The final transformation from the beta-polymorph to gamma-C2S is accompanied by a volume change that causes the slag to self-pulverise or 'dust'. As a consequence of this the fine grained portion of the slag contains more of this phase whilst the coarser particles of the slag contain more of the calcium magnesium silicates that contribute the bulk of the waste. The fine fraction (< 125 microm) of the slag when ground is found to react to the same extent as the ground bulk slag and produces compacts with equivalent strength. A coarser fraction (4-8 mm) when ground to a similar grading does not react as extensively and produces a weaker product. Additions of ordinary Portland cement (OPC) at 5 and 10 percent by weight did not alter the degree of reaction during carbonation of the bulk slag or ground fine fraction, however the strength of the 4-8 mm fraction was increased by this change. PMID:12868521

  8. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Unknown

    2000-04-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for, various applications. The project goals are to be accomplished in two phases Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  9. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    1999-03-29

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  10. Utilization of lightweight materials made from coal gasification slags

    SciTech Connect

    1999-09-30

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale

  11. Ex Situ CO2 capture by carbonation of steelmaking slag coupled with metalworking wastewater in a rotating packed bed.

    PubMed

    Pan, Shu-Yuan; Chiang, Pen-Chi; Chen, Yi-Hung; Tan, Chung-Sung; Chang, E-E

    2013-04-01

    Both basic oxygen furnace (BOF) slag and cold-rolling wastewater (CRW) exhibiting highly alkaline characteristics require stabilization and neutralization prior to utilization and/or final disposal. Using CO2 from flue gases as the stabilizing and neutralizing agents could also diminish CO2 emissions. In this investigation, ex situ hot stove gas containing 30 vol% CO2 in the steelmaking process was captured by accelerated carbonation of BOF slag coupled with CRW in a rotating packed bed (RPB). The developed RPB process exhibits superior results, with significant CO2 removal efficiency (η) of 96-99% in flue gas achieved within a short reaction time of 1 min at 25 °C and 1 atm. Calcite (CaCO3) was identified as the main product according to XRD and SEM-XEDS observations. In addition, the elimination of lime and Ca(OH)2 in the BOF slag during carbonation is beneficial to its further use as construction material. Consequently, the developed RPB process could capture the CO2 from the flue gas, neutralize the CRW, and demonstrate the utilization potential for BOF slag. It was also concluded that carbonation of BOF slag coupled with CRW in an RPB is a viable method for CO2 capture due to its higher mass transfer rate and CO2 removal efficiency in a short reaction time. PMID:23458276

  12. Initial Wetting and Spreading Rates Between SiC and CaO-SiO2-MnO Slag

    NASA Astrophysics Data System (ADS)

    Park, Jungseon; Jeon, Junmo; Lee, Kyuyoung; Park, Joo Hyun; Chung, Yongsug

    2016-06-01

    The wetting of CaO-SiO2-MnO slag on silicon carbide was studied with a variety of slag compositions at 1823 K (1550 °C). Wetting experiments were performed by the dispensed drop technique. We observed complete wetting of the slag on SiC (within 1 second) without a bubble reaction regardless of the basicity (=CaO/SiO2 = C/S ratio). However, after 8 seconds, the bubble reaction was observed under conditions of C/S = 0.8 and 1.1, whereas it was not observed at temperatures lower than 1823 K (1550 °C). The contact angle was independent of MnO content, while the spreading rate increased with the increasing MnO content at the early stage of wetting. Inertial force acts on the early stage of spreading, and viscous force acts with lower MnO content due to higher viscosity. The low-viscosity slag did not fit with the nonreactive viscous model. However, the high-viscosity slag fitted the model well.

  13. Printable elastic conductors with a high conductivity for electronic textile applications.

    PubMed

    Matsuhisa, Naoji; Kaltenbrunner, Martin; Yokota, Tomoyuki; Jinno, Hiroaki; Kuribara, Kazunori; Sekitani, Tsuyoshi; Someya, Takao

    2015-01-01

    The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm(-1) and a record high conductivity of 182 S cm(-1) when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment. PMID:26109453

  14. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, N.J.; Davidson, H.L.; Kerns, J.A.; Makowiecki, D.M.

    1998-07-21

    A process is disclosed for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost. 7 figs.

  15. Composite material having high thermal conductivity and process for fabricating same

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    1998-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  16. Printable elastic conductors with a high conductivity for electronic textile applications

    PubMed Central

    Matsuhisa, Naoji; Kaltenbrunner, Martin; Yokota, Tomoyuki; Jinno, Hiroaki; Kuribara, Kazunori; Sekitani, Tsuyoshi; Someya, Takao

    2015-01-01

    The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm−1 and a record high conductivity of 182 S cm−1 when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment. PMID:26109453

  17. Printable elastic conductors with a high conductivity for electronic textile applications

    NASA Astrophysics Data System (ADS)

    Matsuhisa, Naoji; Kaltenbrunner, Martin; Yokota, Tomoyuki; Jinno, Hiroaki; Kuribara, Kazunori; Sekitani, Tsuyoshi; Someya, Takao

    2015-06-01

    The development of advanced flexible large-area electronics such as flexible displays and sensors will thrive on engineered functional ink formulations for printed electronics where the spontaneous arrangement of molecules aids the printing processes. Here we report a printable elastic conductor with a high initial conductivity of 738 S cm-1 and a record high conductivity of 182 S cm-1 when stretched to 215% strain. The elastic conductor ink is comprised of Ag flakes, a fluorine rubber and a fluorine surfactant. The fluorine surfactant constitutes a key component which directs the formation of surface-localized conductive networks in the printed elastic conductor, leading to a high conductivity and stretchability. We demonstrate the feasibility of our inks by fabricating a stretchable organic transistor active matrix on a rubbery stretchability-gradient substrate with unimpaired functionality when stretched to 110%, and a wearable electromyogram sensor printed onto a textile garment.

  18. Extraordinarily High Conductivity of Stretchable Fibers of Polyurethane and Silver Nanoflowers.

    PubMed

    Ma, Rujun; Kang, Byeongguk; Cho, Suik; Choi, Minjun; Baik, Seunghyun

    2015-11-24

    Stretchable conductive composites have received considerable attention recently, and they should have high conductivity and mechanical strength. Here we report highly conductive stretchable fibers synthesized by the scalable wet spinning process using flower-shaped silver nanoparticles with nanodisc-shaped petals (Ag nanoflowers) and polyurethane. An extraordinarily high conductivity (41,245 S cm(-1)) was obtained by Ag nanoflowers, which is 2 orders of magnitude greater than that of fibers synthesized using spherical Ag nanoparticles. This was due to the enhanced surface area and vigorous coalescence of nanodisc-shaped petals during the curing process. There was a trade-off relationship between conductivity and stretchability, and the maximum rupture strain was 776%. An analytical model revealed that the enhanced adhesion between Ag nanoflowers and polyurethane provided a high Young's modulus (731.5 MPa) and ultimate strength (39.6 MPa) of the fibers. The fibers exhibited an elastic property after prestretching, and the resistance change of weft-knitted fabric was negligible up to 200% strain. The fibers with extraordinarily high conductivity, stretchability, and mechanical strength may be useful for wearable electronics applications. PMID:26485308

  19. Functions of slags and gravels as substrates in large-scale demonstration constructed wetland systems for polluted river water treatment.

    PubMed

    Ge, Yuan; Wang, Xiaochang; Zheng, Yucong; Dzakpasu, Mawuli; Zhao, Yaqian; Xiong, Jiaqing

    2015-09-01

    The choice of substrates with high adsorption capacity, yet readily available and economical is vital for sustainable pollutants removal in constructed wetlands (CWs). Two identical large-scale demonstration horizontal subsurface flow (HSSF) CWs (surface area, 340 m(2); depth, 0.6 m; HLR, 0.2 m/day) with gravel or slag substrates were evaluated for their potential use in remediating polluted urban river water in the prevailing climate of northwest China. Batch experiments to elucidate phosphorus adsorption mechanisms indicated a higher adsorption capacity of slag (3.15 g/kg) than gravel (0.81 g/kg), whereby circa 20 % more total phosphorus (TP) removal was recorded in HSSF-slag than HSSF-gravel. TP removal occurred predominantly via CaO-slag dissolution followed by Ca phosphate precipitation. Moreover, average removals of chemical oxygen demand and biochemical oxygen demand were approximately 10 % higher in HSSF-slag than HSSF-gravel. Nevertheless, TP adsorption by slag seemed to get quickly saturated over the monitoring period, and the removal efficiency of the HSSF-slag approached that of the HSSF-gravel after 1-year continuous operation. In contrast, the two CWs achieved similar nitrogen removal during the 2-year monitoring period. Findings also indicated that gravel provided better support for the development of other wetland components such as biomass, whereby the biomass production and the amount of total nitrogen (TN; 43.1-59.0 g/m(2)) and TP (4.15-5.75 g/m(2)) assimilated by local Phragmites australis in HSSF-gravel were higher than that in HSSF-slag (41.2-52.0 g/m(2) and 3.96-4.07 g/m(2), respectively). Overall, comparable pollutant removal rates could be achieved in large-scale HSSF CWs with either gravel or slag as substrate and provide a possible solution for polluted urban river remediation in northern China. PMID:25916476

  20. Leaching Behavior of Slags from AN Old Lead Smelter in Chihuahua, Mexico: Metals, Chlorides, Nitrates, Sulfates and Tds Analyses

    NASA Astrophysics Data System (ADS)

    Espejel-Garcia, D.; Wenglas-Lara, G.; Villalobos-Aragon, A.; Espejel-Garcia, V. V.

    2013-05-01

    Waste materials (such as, smelter slags, waste glass, tires, plastics, rubbish, ashes, etc.), have a large potential to substitute natural materials, reducing costs, especially for the construction industry. Smelter slags are resistant and have better compression strength values in comparison to natural aggregates, and generally are far beyond of what the standard ratios need to qualify a material as a good one for construction. But this material has a big problem within it: the existence of toxic elements and compounds in high concentrations, which means that water and soil contamination can be present after water infiltrates through this material; so we perform leaching experiments to characterize and measure the possible contamination under controlled conditions. To perform the slags-leaching experiments, we used an EA-NEN-7375-2004 tank test standard from Netherlands. This test was selected because to our knowledge it is the only one which allows the use of coarse material, as the one utilized in construction. The leaching experiments sampling was performed at different times: 6, 24, 168 and 360 hours, to compare the leachate concentration at the two different pH's values (5 and 8) selected to simulate real conditions. For the leaching experiments, the slags were mixed with natural road base material (gravel-sands from volcanic rocks) at different proportions of 30% and 50%. In order to understand the slags' leaching behavior, other experiments were carried out with the pure material, for both (slags and natural aggregates). After analyses by ICP-OES , the slags from this smelter in Chihuahua contain Pb (0.5 - 4 wt.%), Zn (15-35 wt.%) and As (0.6 wt.%), as well such as: bicarbonates, chlorides, nitrates, sulfates, Mg, K, Na, Ca and TDS. Based on the results of the leaching analyses, via atomic absorption technique, we conclude that Pb and As concentrations are provided by the slags, meanwhile, the bicarbonates, chlorides, Na and Ca are contributed by the road