Science.gov

Sample records for hot dipping processes

  1. Life Improvement of Pot Hardware in Continuous Hot Dipping Processes Final Report

    SciTech Connect

    Xingbo Liu

    2006-01-18

    The process of continuous galvanizing of rolled sheet steel includes immersion into a bath of molten zinc/aluminum alloy. The steel strip is dipped in the molten bath through a series of driving motors and rollers which control the speed and tension of the strip, with the ability to modify both the amount of coating applied to the steel as well as the thickness and width of the sheet being galvanized. There are three rolls used to guide the steel strip through the molten metal bath. The rolls that operate in the molten Zn/Al are subject to a severely corrosive environment and require frequent changing. The performance of this equipment, the metallic hardware submerged in the molten Zn/Al bath, is the focus of this research. The primary objective of this research is to extend the performance life of the metallic hardware components of molten Zn/Al pot hardware by an order of magnitude. Typical galvanizing operations experience downtimes on the order of every two weeks to change the metallic hardware submerged in the molten metal bath. This is an expensive process for industry which takes upwards of 3 days for a complete turn around to resume normal operation. Each roll bridle consists of a sink, stabilizer, and corrector roll with accompanying bearing components. The cost of the bridle rig with all components is as much as $25,000 dollars just for materials. These inefficiencies are of concern to the steel coating companies and serve as a potential market for many materials suppliers. This research effort served as a bridge between the market potential and industry need to provide an objective analytical and mechanistic approach to the problem of wear and corrosion of molten metal bath hardware in a continuous sheet galvanizing line. The approach of the investigators was to provide a means of testing and analysis that was both expeditious and cost effective. The consortium of researchers from West Virginia University and Oak Ridge National Laboratory developed

  2. Process and performance of hot dip zinc coatings containing ZnO and Ni-P under layers as barrier protection

    NASA Astrophysics Data System (ADS)

    Hamid, Z. Abdel; Aal, A. Abdel; Hassan, H. B.; Shaaban, A.

    2010-04-01

    A new coating system of under layer for hot dip zinc coating was explored as an effective coating for steel especially for application in relatively high aggressive environments. The influence of different barrier layers formed prior to hot dip galvanization was investigated to optimize high performance protective galvanic coatings. The deposition of ZnO and Ni-P inner layers and characteristics of hotdip zinc coatings were explored in this study. The coating morphology was characterized by scanning electron microscope (SEM) analysis. The hot dip zinc coatings containing under layer showed substantial improvement in their properties such as good adhesion, and high hardness. In addition, a decrease in the thickness of the coating layer and an enhancement of the corrosion resistance were found. Open circuit potential (OCP) of different galvanized layers in different corrosive media viz. 5% NaCl and 0.5 M H 2SO 4 solutions at 25 ± 1 °C was measured as a function of time. A nobler OCP was exhibited for samples treated with ZnO and Ni than sample of pure Zn; this indicates a dissolution process followed by passivation due to the surface oxide formation. The high negative OCP can be attributed to the better alloying reaction between Zn and Fe and to the sacrificial nature of the top pure zinc layer.

  3. The status of chemical sensors for hot-dip galvanization

    NASA Astrophysics Data System (ADS)

    Fergus, Jeffrey W.

    1996-09-01

    Alloying elements are added to the zinc used in the hot-dip galvanization of sheet steel to control the properties and appearance of the resulting coating. For example, aluminum is added to improve the corrosion resistance and adherence of the coating. Other additions, such as antimony, are added to control the grain size and, thus, the appearance of the coating. The concentrations of these alloying elements may change during the process, either deliberately according to product specifications or due to factors such as preferential oxidation. These changes may require replenishment of a depleted alloying element or adjustments in other processing parameters to maintain optimal efficiency. Intelligent adjustments require knowledge of the alloy composition, which requires inline measurement of the concentrations of alloying elements. This article presents recent developments in chemical sensors for use in hot-dip galvanization. In particular, electrochemical sensors for measuring the concentrations of aluminum and antimony in molten zinc are reviewed.

  4. Effect of Process Variables on the Grain Size and Crystallographic Texture of Hot-Dip Galvanized Coatings

    NASA Astrophysics Data System (ADS)

    Kaboli, Shirin; McDermid, Joseph R.

    2014-08-01

    A galvanizing simulator was used to determine the effect of galvanizing bath antimony (Sb) content, substrate surface roughness, and cooling rate on the microstructural development of metallic zinc coatings. Substrate surface roughness was varied through the use of relatively rough hot-rolled and relatively smooth bright-rolled steels, cooling rates were varied from 0.1 to 10 K/s, and bulk bath Sb levels were varied from 0 to 0.1 wt pct. In general, it was found that increasing bath Sb content resulted in coatings with a larger grain size and strongly promoted the development of coatings with the close-packed {0002} basal plane parallel to the substrate surface. Increasing substrate surface roughness tended to decrease the coating grain size and promoted a more random coating crystallographic texture, except in the case of the highest Sb content bath (0.1 wt pct Sb), where substrate roughness had no significant effect on grain size except at higher cooling rates (10 K/s). Increased cooling rates tended to decrease the coating grain size and promote the {0002} basal orientation. Calculations showed that increasing the bath Sb content from 0 to 0.1 wt pct Sb increased the dendrite tip growth velocity from 0.06 to 0.11 cm/s by decreasing the solid-liquid interface surface energy from 0.77 to 0.45 J/m2. Increased dendrite tip velocity only partially explains the formation of larger zinc grains at higher Sb levels. It was also found that the classic nucleation theory cannot completely explain the present experimental observations, particularly the effect of increasing the bath Sb, where the classical theory predicts increased nucleation and a finer grain size. In this case, the "poisoning" theory of nucleation sites by segregated Sb may provide a partial explanation. However, any analysis is greatly hampered by the lack of fundamental thermodynamic information such as partition coefficients and surface energies and by a lack of fundamental structural studies. Overall

  5. Morphology development in hot-dip galvanneal coatings

    SciTech Connect

    Jordan, C.E.; Marder, A.R. . Dept. of Materials Science and Engineering)

    1994-05-01

    Hot-dip galvanized drawing quality special killed (DQSK) steel and titanium stabilized interstitial free (IF) steel substrates were annealed under varying temperature and time conditions in order to characterize the coating structure development which occurs during the annealing portion of the galvannealing process. Through the use of light optical microscopy, the coating morphology development (Fe-Zn alloy layer growth) observed in cross section on both substrates was defined in three distinct stages. The three characteristic microstructures were classified as type 0 (underalloyed), type 1 (marginally alloyed), and type 2 (overalloyed) morphologies. The morphology transitions were quantitatively defined by total iron content in the coating and by the thickness of an interfacial Fe-Zn gamma phase layer. The DQSK steel coating type 1 to type 2 morphology transition occurred at an iron content of 9 to 10 wt pct. For the titanium IF material, the same type 1 to type 2 morphology transition occurred at an iron content of 10.5 to 11.5 wt pct and at an interfacial layer thickness of approximately 1.0 [mu]m. An increased amount of aluminum in the galvanizing bath delayed the alloying reaction during galvannealing for both substrates. The overall inhibition effect of aluminum was less pronounced on the titanium stabilized IF material, indicating that its coating alloying kinetics were not as significantly influenced by bath aluminum content.

  6. Surface characterization of hot-dip Galfan coatings

    SciTech Connect

    Bluni, S.T.; Marder, A.R.; Goldstein, J.I. . Materials Science Engineering Dept.)

    1994-09-01

    The surface of a hot dipped Galfan (Zn-5wt.%Al-mischmetal) coating on sheet steel was characterized with the use of various microscopy techniques. Surface depressions, or dents, were found to occur at eutectic nodule boundaries and triple points, and were typically 10--15 [mu]m deep. The surface characteristics of the Galfan coating were reproduced by the solidification of Zn-5%Al-mischmetal alloy samples on an inert substrate, implying that surface depressions are not caused by substrate interactions. Chemical analyses of both the coating and the alloy samples indicate that impurities, particularly lead, are strongly segregated to eutectic nodule boundaries and triple points. Based on these observations, a mechanism for denting and cracking in Galfan coatings is suggested.

  7. 7 CFR 305.21 - Hot water dip treatment schedule for mangoes.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 5 2010-01-01 2010-01-01 false Hot water dip treatment schedule for mangoes. 305.21... Hot water dip treatment schedule for mangoes. Mangoes may be treated using schedule T102-a: (a) Fruit... the treatment. (c) Water in the treatment tank must be treated or changed regularly to...

  8. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  9. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  10. Improvement of hot-dip zinc coating by enriching the inner layers with iron oxide

    NASA Astrophysics Data System (ADS)

    Shibli, S. M. A.; Manu, R.

    2006-02-01

    The performance of hot-dip galvanic coating formed on steel not only depends on the alloy composition of the superficial layer but also significantly, on the composition of the inner alloy layers at the coating/substrate interface. Further, the presence of barrier oxide layers, if any can also improve the performance of galvanic coating. In the present work, the effect of inner iron oxide barrier layer formed prior to hot-dip galvanization was investigated. A continuous and adherent iron oxide layer was formed on steel by anodic oxidation of the steel substrate. Although the wettability of oxide surface by liquid zinc was initially poor, the increase in dipping time and the transition of the oxide layer to unstable form due to the presence of Cl - ion in the flux facilitated localized growth of Fe-Zn alloy phases. The inhibitive nature of the oxide layer was temporary, since the presence of Cl - induces micro cracks on the oxide surface thereby facilitating better zinc diffusion. The modification of the substrate structure during galvanization was found to influence the galvanizing process significantly. The present study predicts scope for application of this process for protection of rusted steel specimens too.

  11. Distribution of aluminum in hot-dip galvanized coatings

    SciTech Connect

    Furdanowicz, V.; Shastry, C.R.

    1999-12-01

    Hot-dip galvanized panels of low-carbon (LC) and interstitial-free (IF) steels were produced in a laboratory simulator with an average coating mass of 60 g/m{sup 2}. Three pot aluminum levels were used, viz. 0.10% (by wt), 0.15%, and 0.18%. Metallography, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were used to characterize coating and base steel microstructures. Wet chemical analysis and scanning transmission electron microscopy (STEM) were employed for compositional analyses. The aluminum content of the melt was found to be the predominant factor influencing the distribution of Al in the coating. At 0.18% melt aluminum, Al is partitioned between the aluminide inhibition layer at the coating-steel interface ({approximately}80%) and the zinc overlay ({approximately}20%). At 0.15%, it is partitioned among the aluminide layer ({approximately}75% to 80%), zinc-iron (FeZn{sub 13}, {zeta}) intermetallic layer ({approximately}5% to 15%), and the coating overlay ({approximately}10%). At 0.10%, the aluminum is divided almost equally between the overlay and the zinc-iron intermetallics. At the two lower aluminum levels is the distribution marginally influenced by the steel grade. The {zeta} was found to not preferentially nucleate at the ferrite grain boundaries. When both the aluminide and {zeta} occurred at the coating-steel interface, the {zeta} particles appeared near discontinuities and thinner regions in the aluminide layer. The coating, relative to the melt, is enriched in aluminum because of its concentration in the aluminide and in the zinc-iron intermetallics. This enrichment increases with melt aluminum through an increase in the aluminum content of the aluminide layer and not of its thickness.

  12. Embrittlement of surface mount solder joints by hot solder-dipped, gold-plated leads

    SciTech Connect

    Vianco, P.T.

    1993-07-01

    The detachment of beam-leaded transistors from several surface mount circuit boards following modest thermal cycling was examined. Microstructural analysis of the package leads and bonding pads from the failed units indicated that gold embrittlement was responsible for a loss of solder joint mechanical integrity that caused detachment of transistors from the circuit boards. An analysis of the hot dipping process used to remove gold from the leads prior to assembly demonstrated that the gold, although dissolved from the lead, remained in the nearby solder and was subsequently retained in the coating formed on the lead upon withdrawal from the bath. This scenario allowed gold to enter the circuit board solder joints. It was hypothesized, and later confirmed by experimental trials, that increasing the number of dips prevented gold from entering the solder coatings.

  13. The Microstructure and Hardness of Hot Dip Galvanized Steel During Wire Drawing

    SciTech Connect

    Klmaku, Snukn; Syla, Nairn; Dilo, Teuta

    2010-01-21

    The steel wire samples are hot-dip-galvanized. The zinc coating is preformed using the standard method. To recognize the behavior of the zinc coated steel wire during the submission to deformation, the wire samples are drawn on a machine designed for this aim and then investigated. In this research is represented the phase structure of the zinc coated samples. Afterwards the thickness of the layer and the hardness of the hot-dip galvanized steel depending on the drawing is represented.

  14. Effect of nickel-rich barrier layer on improvement of hot-dip zinc coating

    NASA Astrophysics Data System (ADS)

    Shibli, S. M. A.; Manu, R.; Dilimon, V. S.

    2005-05-01

    Performances of hot-dip galvanized coatings not only depend on composition of the bath or the coating but significantly on the structure too. Nickel has been reported to have significant role in the improvement of the process but there is lack of sufficient reported detailed evidences. As it has already been reported that a nickel-rich barrier layer is formed during galvanization, and that the layer efficiently suppresses pitting, the present study focuses on investigating the role of nickel on the performance of hot-dip zinc coating. The structural influence due to the presence of nickel in galvanized substrates is discussed in this paper. Influence of nickel-rich barrier layer is identified as the cause for substantial improvement of the coating performance. Nickel content in the galvanic coating was analyzed layer-by-layer. Different techniques like OCP measurement and anodic polarizations were adopted to investigate and study the correlation between the structural change and the galvanic performance of the coating. The formation of nickel-rich barrier inner layer has a key role in improving the galvanic performance of the coating.

  15. Nanoscale surface analysis on second generation advanced high strength steel after hot dip galvanizing.

    PubMed

    Arndt, M; Duchoslav, J; Preis, K; Samek, L; Stifter, D

    2013-09-01

    Second generation advanced high strength steel is one promising material of choice for modern automotive structural parts because of its outstanding maximal elongation and tensile strength. Nonetheless there is still a lack of corrosion protection for this material due to the fact that cost efficient hot dip galvanizing cannot be applied. The reason for the insufficient coatability with zinc is found in the segregation of manganese to the surface during annealing and the formation of manganese oxides prior coating. This work analyses the structure and chemical composition of the surface oxides on so called nano-TWIP (twinning induced plasticity) steel on the nanoscopic scale after hot dip galvanizing in a simulator with employed analytical methods comprising scanning Auger electron spectroscopy (SAES), energy dispersive X-ray spectroscopy (EDX), and focused ion beam (FIB) for cross section preparation. By the combination of these methods, it was possible to obtain detailed chemical images serving a better understanding which processes exactly occur on the surface of this novel kind of steel and how to promote in the future for this material system galvanic protection. PMID:23404132

  16. Analysis of dip coating processing parameters by double optical monitoring.

    PubMed

    Horowitz, Flavio; Michels, Alexandre F

    2008-05-01

    Double optical monitoring is applied to determine the influence of main process parameters on the formation of sulfated zirconia and self-assembled mesoporous silica solgel films by dip coating. In addition, we analyze, for the first time to the best of our knowledge, the influence of withdrawal speed, temperature, and relative humidity on refractive-index and physical thickness variations (uncertainties of +/-0.005 and +/-7 nm) during the process. Results provide insight into controlled production of single and multilayer films from complex fluids by dip coating. PMID:18449244

  17. Evaluation of hot-water and sanitizer dip treatments of knives contaminated with bacteria and meat residue.

    PubMed

    Taormina, Peter J; Dorsa, Warren J

    2007-03-01

    Hot water (HW; 82.2 degrees C, 180 degreesF) is used for sanitation of meat cutting implements in most slaughter facilities, but validation of actual practices against meat-borne bacterial pathogens and spoilage flora is lacking. Observed implement immersions in HW in two large pork processing plants were found to typically be < or = 1 s. Impact of these practices on bacteria on metal surfaces was assessed in the laboratory, and alternative treatments were investigated. Knives were inoculated with raw pork residues and Escherichia coli O157:H7, Salmonella Typhimurium DT104, Clostridium perfringens, and Lactobacillus spp. and were sampled before and after 1- or 15-s dips of blades in HW, warm water (48.9 degrees C), or warm sanitizers (neutral or acid quaternary ammonium compounds [QAC] at 400 ppm, or peroxyacetic acid at 700 ppm H2O2 and 165 ppm peroxyacetic acid). Simultaneous scrubbing and 15-s dipping in HW or acid QAC was also evaluated. Reductions on knives dipped for 1 s were usually < 1 log and were not significantly different (P > 0.05) between treatments. Reductions of E. coli O157:H7 after 15 s in HW, neutral QAC, acid QAC, or peroxyacetic acid were 3.02, 2.38, 3.04, and 1.52 log, respectively. Reductions of other bacteria due to HW were not significantly different from sanitizers and were significantly greater than warm water for all bacteria except C. perfringens. Combined scrubbing and 15-s dipping in HW resulted in a 2.91- and 2.25-log reduction of E. coli O157:H7 and Salmonella Typhimurium DT104, respectively, whereas reduction caused by acid QAC was significantly less at about 1.7 log each. Brief dip treatments of contaminated knives have limited efficacy, but longer immersions cause greater reductions that were not enhanced by scrubbing. QAC is a suitable alternative to HW in this application. PMID:17388054

  18. Atmospheric corrosion of hot-dip galvanized bolts for fastening weathering steel guiderail

    SciTech Connect

    Townsend, H.E.; Gorman, C.D. ) Fischer, R.J. )

    1999-03-01

    The life of galvanized fastener coatings is only slightly reduced by coupling to weathering steel, provided the initial coating is thick enough to endure an initial period of galvanic attack prior to the development of a protective rust layer on the weathering steel. Typical thicknesses of hot-dip galvanized coatings (3 to 5 mil [76 to 127 [micro]m]) are adequate. Discoloration on the surface of weathering steel exposed to drainage from galvanized fasteners is superficial, and decreases with time of exposure.

  19. HOT GAS CLEANUP PROCESS

    EPA Science Inventory

    The report gives results of a study to identify and classify 22 hot gas cleanup (HGC) processes for desulfurizing reducing gases at above 430 C according to absorbent type into groups employing solid, molten salt, and molten metal absorbents. It describes each process in terms of...

  20. Simple Heat Treatment for Production of Hot-Dip Galvanized Dual Phase Steel Using Si-Al Steels

    NASA Astrophysics Data System (ADS)

    Equihua-Guillén, F.; García-Lara, A. M.; Muñíz-Valdes, C. R.; Ortíz-Cuellar, J. C.; Camporredondo-Saucedo, J. E.

    2014-01-01

    This work presents relevant metallurgical considerations to produce galvanized dual phase steels from low cost aluminum-silicon steels which are produced by continuous strip processing. Two steels with different contents of Si and Al were austenized in the two-phase field ferrite + austenite (α + γ) in a fast manner to obtain dual phase steels, suitable for hot-dip galvanizing process, under typical parameters of continuous annealing processing line. Tensile dual phase properties were obtained from specimens cooled from temperature below Ar3, held during 3 min, intermediate cooling at temperature above Ar1 and quenching in Zn bath at 465 °C. The results have shown typical microstructure and tensile properties of galvanized dual phase steels. Finally, the synergistic effect of aluminum, silicon, and residual chromium on martensite start temperature ( M s), critical cooling rate ( C R), volume fraction of martensite, and tensile properties has been studied.

  1. Hot water dipping of olives (Olea europaea) for virgin oil debittering.

    PubMed

    García, José M; Yousfi, Khaled; Oliva, Jesús; García-Diaz, M Teresa; Pérez-Camino, M Carmen

    2005-10-19

    Olives (Olea europaea L.) of the Manzanilla, Picual, and Verdial varieties harvested at the green mature stage of ripening were dipped in hot water at a range of temperatures between 60 and 72 degrees C for 3 min. Immediately after treatment, oils were physically extracted from the olives. Olive heating promotes a reduction of oil bitterness in direct relationship to the temperature used. Fruit heating at > or =60 degrees C for 3 min did not cause significant changes in acidity, UV absorption, peroxide index, and panel test score of the oils obtained but decreased its oxidative stability. Oils extracted from heated fruit showed higher concentrations of chlorophylls and carotenes and lower total phenol content. PMID:16218671

  2. Microstructural Study Of Zinc Hot Dip Galvanized Coatings with Titanium Additions In The Zinc Melt

    NASA Astrophysics Data System (ADS)

    Konidaris, S.; Pistofidis, N.; Vourlias, G.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Zinc hot-dip galvanizing is a method for protecting iron and steel against corrosion. Galvanizing with pure Zn or Zn with additions like Ni, Al, Pb and Bi has been extensively studied, but there is a lack of scientific information about other additions. The present work examines the effect of a 0.5 wt% Ti addition in the Zn melt. The samples were exposed to accelerated corrosion in a salt spray chamber (SSC). The microstructure and chemical composition of the coatings were determined by Optical Microscopy, XRD and SEM associated with an EDS Analyzer. The results indicate that the coatings have a typical morphology, while Zn-Ti phases were also detected.

  3. On The Effect Of Zinc Melt Composition On The Structure Of Hot-Dip Galvanized Coatings

    NASA Astrophysics Data System (ADS)

    Konidaris, S.; Pistofidis, N.; Vourlias, G.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-01

    Zinc hot-dip galvanizing is an effective method for the corrosion protection of ferrous materials. A way of improving the results is through the addition of various elements in the zinc melt. In the present work the effect of Ni, Bi, Cr, Mn, Se and Si at concentration of 0.5 or 1.5 wt.% was examined. Coupons of carbon steel St-37 were coated with zinc containing the above-mentioned elements and were exposed in a Salt Spray Chamber (SSC). The micro structure of these coatings was examined with SEM and XRD. In every case the usual morphology was observed, while differences at the thickness and the crystal size of each layer were induced. However the alloying elements were present in the coating affecting its reactivity and, at least in the case of Mn and Cr, improving corrosion resistance.

  4. On The Effect Of Zinc Melt Composition On The Structure Of Hot-Dip Galvanized Coatings

    SciTech Connect

    Konidaris, S.; Pistofidis, N.; Vourlias, G.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-23

    Zinc hot-dip galvanizing is an effective method for the corrosion protection of ferrous materials. A way of improving the results is through the addition of various elements in the zinc melt. In the present work the effect of Ni, Bi, Cr, Mn, Se and Si at concentration of 0.5 or 1.5 wt.% was examined. Coupons of carbon steel St-37 were coated with zinc containing the above-mentioned elements and were exposed in a Salt Spray Chamber (SSC). The micro structure of these coatings was examined with SEM and XRD. In every case the usual morphology was observed, while differences at the thickness and the crystal size of each layer were induced. However the alloying elements were present in the coating affecting its reactivity and, at least in the case of Mn and Cr, improving corrosion resistance.

  5. THERMODYNAMIC STUDY OF THE NICKEL ADDITION IN ZINC HOT-DIP GALVANIZING BATHS

    SciTech Connect

    Pistofidis, N.; Vourlias, G.

    2010-01-21

    A usual practice during zinc hot-dip galvanizing is the addition of nickel in the liquid zinc which is used to inhibit the Sandelin effect. Its action is due to the fact that the zeta(zeta) phase of the Fe-Zn system is replaced by the TAU(tau) phase of the Fe-Zn-Ni system. In the present work an attempt is made to explain the formation of the TAU phase with thermodynamics. For this reason the Gibbs free energy changes for TAU and zeta phases were calculated. The excess free energy for the system was calculated with the Redlich-Kister polyonyme. From this calculation it was deduced that the Gibbs energy change for the tau phase is negative. As a result its formation is spontaneous.

  6. Dip-moveout processing by Fourier transform in anisotropic media

    SciTech Connect

    Anderson, J.; Tsvankin, I.

    1994-12-01

    Conventional dip-moveout (DMO) processing is designed for isotropic media and cannot handle angle-dependent velocity. The authors show that Hale`s isotropic DMO algorithm remains valid for elliptical anisotropy but may lead to serious errors for non-elliptical transversely isotropic models, even if velocity anisotropy is moderate. Here, they present an extension of Hale`s constant-velocity DMO method to anisotropic media. The DMO operator, to be applied to normal-moveout (NMO) corrected data, is based on the analytic expression for NMO velocity for dipping reflectors given by Tsvankin (1995a). Since the anisotropic DMO depends on the elastic parameters of the medium, it should be preceded by an inversion procedure designed to obtain the NMO velocity as a function of ray parameter. Another complication introduced by anisotropy is the influence of nonhyperbolic moveout not accounted for in the DMO operator. However, for spreads typical in conventional acquisition design, deviations from hyperbolic moveout for P-waves are not significant. Impulse responses and synthetic examples for typical transversely isotropic models with a vertical symmetry axis (VTI) demonstrate the accuracy and efficiency of this DMO technique. Once the inversion step has been completed, the NMO-DMO sequence does not take any more computing time than that for the generic Hale`s method in isotropic media. Their anisotropic DMO operator is not limited to VTI media; it can be applied in the same fashion in symmetry planes of more complicated models such as orthorhombic.

  7. Nanoscale analysis of surface oxides on ZnMgAl hot-dip-coated steel sheets.

    PubMed

    Arndt, M; Duchoslav, J; Itani, H; Hesser, G; Riener, C K; Angeli, G; Preis, K; Stifter, D; Hingerl, K

    2012-05-01

    In this work, the first few nanometres of the surface of ZnMgAl hot-dip-galvanised steel sheets were analysed by scanning Auger electron spectroscopy, angle-resolved X-ray photoelectron spectroscopy and atomic force microscopy. Although the ZnMgAl coating itself is exhibiting a complex micro-structure composed of several different phases, it is shown that the topmost surface is covered by a smooth, homogeneous oxide layer consisting of a mixture of magnesium oxide and aluminium oxide, exhibiting a higher amount of magnesium than aluminium and a total film thickness of 4.5 to 5 nm. Especially by the combined analytical approach of surface-sensitive methods, it is directly demonstrated for the first time that within surface imprints--created by industrial skin rolling of the steel sheet which ensures a smooth surface appearance as well as reduced yield-point phenomenon--the original, smooth oxide layer is partly removed and that a layer of native oxides, exactly corresponding to the chemical structure of the underlying metal phases, is formed. PMID:22086398

  8. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    NASA Astrophysics Data System (ADS)

    Asgari, H.; Toroghinejad, M. R.; Golozar, M. A.

    2007-06-01

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely, (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case, (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased.

  9. Fabrication and mechanical properties of PLLA/PCL/HA composites via a biomimetic, dip coating, and hot compression procedure.

    PubMed

    Charles, L F; Shaw, M T; Olson, J R; Wei, M

    2010-06-01

    Currently, the bone-repair biomaterials market is dominated by high modulus metals and their alloys. The problem of stress-shielding, which results from elastic modulus mismatch between these metallic materials and natural bone, has stimulated increasing research into the development of polymer-ceramic composite materials that can more closely match the modulus of bone. In this study, we prepared poly(L: -lactic acid)/hydroxyapatite/poly(epsilon-caprolactone) (PLLA/HA/PCL) composites via a four-step process, which includes surface etching of the fiber, the deposition of the HA coating onto the PLLA fibers through immersion in simulated body fluid (SBF), PCL coating through a dip-coating process, and hot compression molding. The initial HA-coated PLLA fiber had a homogeneous and continuous coating with a gradient structure. The effects of HA: PCL ratio and molding temperature on flexural mechanical properties were studied and both were shown to be important to mechanical properties. Mechanical results showed that at low molding temperatures and up to an HA: PCL volume ratio of 1, the flexural strain decreased while the flexural modulus and strength increased. At higher mold temperatures with a lower viscosity of the PCL a HA: PCL ratio of 1.6 gave similar properties. The process successfully produced composites with flexural moduli near the lower range of bone. Such composites may have clinical use for load bearing bone fixation. PMID:20238147

  10. Evaluation of the Spanish hot dip galvanising sector as a source of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans.

    PubMed

    Martínez, M Angeles; Sanz, Paloma; Ruiz, M Luisa; Fabrellas, Begoña; Abad, Esteban; Rivera, Josep

    2008-04-01

    A survey to estimate the polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) emissions of Spanish hot dip galvanising sector was carried out during 2002. This investigation is the first presenting Spanish experimental data related to this industrial sector. Three different matrices: flue gas, ash and filter dust were tested to quantify the PCDD/Fs generated during the galvanising process. The organic source of PCDD/F formation could be from the insufficient degreasing o from inhibitors or additives used in the pickling steps such as quinoline, isoquinoline, 8-methylquinoline or polyether phosphoric acid. Low levels PCDD/Fs were achieved in air emissions when air control devices are used. On the contrary, filter dusts are highly contaminated; indicating that the absence of air control devices would increase the risk of fugitive emissions. Homologue profiles and Principal Component Analysis demonstrate there are differences in the formation mechanisms in the bath zone (ashes) compared to the stack location (filter dusts and air emissions), related to the de novo synthesis and reaction time. The annual PCDD/F emission to the atmosphere for this sector during 2002 has been estimated in 0.023g I-TEQ. The emission factor of plants with air control devices has been calculated at 0.030microg I-TEQ/ton of galvanised steel. PMID:18083211

  11. The structure of coatings obtained in the Zn-31Al-3Mg bath by the batch hot dip method

    NASA Astrophysics Data System (ADS)

    Kania, H.

    2012-05-01

    Zn-Al dip coatings provide effective protection of steel surface against corrosion - better than traditional zinc coatings. Corrosion resistance can be further increased by adding Mg to the bath. Coatings obtained in Zn-Al-Mg baths are produced on metal plates by applying the continuous method. In this paper the author presents the results of tests on obtaining Zn-Al-Mg coatings on products with limited shape by use of the batch hot dip method. The growth kinetics of coatings obtained in the Zn-31Al-3Mg bath on steel with low silicon contents has been defined. The structure has been developed and the chemical composition of particular structural components of the coating has be established. It has been determined that the structure of coatings obtained in the Zn-31Al-3Mg bath is continuous. The course of reaction between the tested steel and liquid Zn-31Al-3Mg alloy is very abrupt, which leads to the formation of coatings with excess and non-uniform thickness.

  12. Organic acid formulation and dip to control listeria monocytogenes in hot dogs.

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Processed meat products such as frankfurters, smoked sausage, and deli meat have gained popularity because consumers have less time for food preparation and demand more convenient meat items. Because these products are handled post processing and may not be reheated before consumption, the presence...

  13. Wear Behavior and Mechanism of Fe-Al Intermetallic Coating Prepared by Hot-Dip Aluminizing and Diffusion

    NASA Astrophysics Data System (ADS)

    Zhang, Q. Y.; Zhou, Y.; Liu, J. Q.; Chen, K. M.; Mo, J. G.; Cui, X. H.; Wang, S. Q.

    2016-05-01

    A Fe-Al intermetallic compound coating was prepared on AISI H13 steel by hot-dip aluminizing and subsequent high-temperature diffusion. Dry sliding wear tests of the Fe-Al intermetallic coating were performed at 298 K to 873 K (25 °C to 600 °C). The wear behavior of the Fe-Al intermetallic coating was noticed to vary markedly with the temperature and load. At 298 K (25 °C), the wear rate rapidly increased with an increase of the load. As the temperature was elevated, the wear rate dramatically decreased except for the cases under 300 N at 473 K and 673 K (200 °C and 400 °C). The Fe-Al intermetallic coating possessed an excellent elevated-temperature wear performance, especially at 673 K to 873 K (400 °C to 600 °C), but worse room-temperature one, which were noticed to be attributed to the existence and inexistence of thin tribo-oxide layers, respectively. Such a thin tribo-oxide layer was considered to provide a protection for the intermetallic compound. When the tribo-oxide layer did not form at room temperature or the formed one was massively delaminated above the critical load at elevated temperatures, Fe-Al intermetallic coating possessed poor wear resistance.

  14. Phosphating of hot-dipped zinc-aluminum coated steel: Formation and properties of the coatings

    SciTech Connect

    Kwiatkowski, L.; Radzikowski, M.

    1995-11-01

    55%Al-Zn and 5%Al-Zn were phosphated in comparison with electrolytic zinc coatings. Potential measurements during phosphating were carried out in order to find the interpretation of differences in the crystal size. impedance measurements were performed for the assessment of the corrosion properties of the phosphate coatings. It was found that there is no differences between coatings formed from the high or low-zinc baths. The best results were obtained for the phosphated 55%Al-Zn, however one may find also suitable treatment for 5%Al-Zn surface. From the X-ray diffraction data de and rehydration tendency of the coating components were recorded. In the case of high zinc processes it was found that the slowest rehydration rate occurs on the phosphated 5% Al-Zn surfaces. It was also found that depending on the kind of the bath, hopeite formed on the metal surface exhibited various thermal stabilities.

  15. Effect of Dipping Treatments on Color Stabilization and Texture of Apple Cubes for Infrared Dry-Blanching Process

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This research investigated the effectiveness of dipping treatments on reducing enzymatic browning of apple cubes for the infrared dry-blanching (IDB) process. Apple cubes were dipped in solutions with various combinations of ascorbic acid (AA), citric acid (CA) and calcium chloride (CC) at differen...

  16. Dynamic nanomechanical properties of novel Si-rich intermetallic coatings growth on a medical 316 LVM steel by hot dipping in a hypereutectic Al-25Si alloy.

    PubMed

    Frutos, E; González-Carrasco, J L

    2015-06-01

    This aim of this study is to determine the elastoplastic properties of Ni-free Al3FeSi2 intermetallic coatings grown on medical stainless steel under different experimental conditions. Elastoplastic properties are defined by the plasticity index (PI), which correlates the hardness and the Young's modulus. Special emphasis is devoted to correlate the PI with the wear resistance under sliding contact, determined by scratch testing, and fracture toughness, determined by using a novel method based on successive impacts with small loads. With regard to the substrate, the developed coatings are harder and exhibit a lower Young's reduced modulus, irrespective of the experimental conditions. It has been shown that preheating of the samples prior to hot dipping and immersion influences the type and volume fraction of precipitates, which in turn also affect the nanomechanical properties. The higher the preheating temperature is, the greater the Young's reduced modulus is. For a given preheating condition, an increase of the immersion time yields a decrease in hardness. Although apparent friction coefficients of coated specimens are smaller than those obtained on AISI 316 LVM, they increase when using preheating or higher immersion times during processing, which correlates with the PI. The presence of precipitates produces an increase in fracture toughness, with values greater than those presented by samples processed on melted AlSi alloys with lower Si content (12 wt%). Therefore, these intermetallic coatings could be considered "hard but tough", suitable to enhance the wear resistance, especially when using short periods of immersion. PMID:25778350

  17. Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

    NASA Astrophysics Data System (ADS)

    Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

    2016-07-01

    The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

  18. Designing the Color of Hot-Dip Galvanized Steel Sheet Through Destructive Light Interference Using a Zn-Ti Liquid Metallic Bath

    NASA Astrophysics Data System (ADS)

    Levai, Gabor; Godzsák, Melinda; Török, Tamas I.; Hakl, Jozsef; Takáts, Viktor; Csik, Attila; Vad, Kalman; Kaptay, George

    2016-05-01

    The color of hot-dip galvanized steel sheet was adjusted in a reproducible way using a liquid Zn-Ti metallic bath, air atmosphere, and controlling the bath temperature as the only experimental parameter. Coloring was found only for samples cooled in air and dipped into Ti-containing liquid Zn. For samples dipped into a 0.15 wt pct Ti-containing Zn bath, the color remained metallic (gray) below a 792 K (519 °C) bath temperature; it was yellow at 814 K ± 22 K (541 °C ± 22 °C), violet at 847 K ± 10 K (574 °C ± 10 °C), and blue at 873 K ± 15 K (600 °C ± 15 °C). With the increasing bath temperature, the thickness of the adhered Zn-Ti layer gradually decreased from 52 to 32 micrometers, while the thickness of the outer TiO2 layer gradually increased from 24 to 69 nm. Due to small Al contamination of the Zn bath, a thin (around 2 nm) alumina-rich layer is found between the outer TiO2 layer and the inner macroscopic Zn layer. It is proven that the color change was governed by the formation of thin outer TiO2 layer; different colors appear depending on the thickness of this layer, mostly due to the destructive interference of visible light on this transparent nano-layer. A complex model was built to explain the results using known relationships of chemical thermodynamics, adhesion, heat flow, kinetics of chemical reactions, diffusion, and optics. The complex model was able to reproduce the observations and allowed making predictions on the color of the hot-dip galvanized steel sample, as a function of the following experimental parameters: temperature and Ti content of the Zn bath, oxygen content, pressure, temperature and flow rate of the cooling gas, dimensions of the steel sheet, velocity of dipping the steel sheet into the Zn-Ti bath, residence time of the steel sheet within the bath, and the velocity of its removal from the bath. These relationships will be valuable for planning further experiments and technologies on color hot-dip galvanization of steel

  19. Explosive Indentation Study of B4C-TiAlx Composites Fabricated by the Dipping Exothermic Reaction Process

    NASA Astrophysics Data System (ADS)

    Kim, Jong Ho; Ansari, Haris Masood; Kim, Haneul; Kim, Do Kyung; Chang, Soon Nam

    The aim of this study is to fabricate a high volume fraction B4C-reinforced intermetallic matrix composite by the dipping exothermic reaction process and investigate the shock impact damage response of composites by explosive indentation experiment. It has been shown that the final microstructure of the dipping exothermic reaction process-fabricated composite can be tailored by treatment of the constituent powders and post heat treatment. The hardness and impact damage resistance of the fabricated composites were evaluated.

  20. Steeply dipping heaving bedrock, Colorado: Part 3 - Environmental controls and heaving processes

    USGS Publications Warehouse

    Noe, D.C.; Higgins, J.D.; Olsen, H.W.

    2007-01-01

    This paper examines the environmental processes and mechanisms that govern differential heaving in steeply dipping claystone bedrock near Denver, Colorado. Three potential heave mechanisms and causal processes were evaluated: (1) rebound expansion, from reduced overburden stress; (2) expansive gypsum-crystal precipitation, from oxidation of pyrite; and (3) swelling of clay minerals, from increased ground moisture. First, we documented the effect of short-term changes in overburden stress, atmospheric exposure, and ground moisture on bedrock at various field sites and in laboratory samples. Second, we documented differential heaving episodes in outcrops and at construction and developed sites. We found that unloading and exposure of the bedrock in construction-cut areas are essentially one-time processes that result in drying and desiccation of the near-surface bedrock, with no visible heaving response. In contrast, wetting produces a distinct swelling response in the claystone strata, and it may occur repeatedly as natural precipitation or from lawn irrigation. We documented 2.5 to 7.5 cm (1 to 3 in.) of differential heaving in 24 hours triggered by sudden infiltration of water at the exposed ground surface in outcrops and at construction sites. From these results, we interpret that rebound and pyrite weathering, both of which figure strongly into the long-term geologic evolution of the geologic framework, do not appear to be major heave mechanisms at these excavation depths. Heaving of the claystone takes two forms: (1) hydration swelling of dipping bentonitic beds or zones, and (2) hydration swelling within bedrock blocks accommodated by lateral, thrust-shear movements, along pre-existing bedding and fracture planes.

  1. Controlled Growth of Ultrathin Film of Organic Semiconductors by Balancing the Competitive Processes in Dip-Coating for Organic Transistors.

    PubMed

    Wu, Kunjie; Li, Hongwei; Li, Liqiang; Zhang, Suna; Chen, Xiaosong; Xu, Zeyang; Zhang, Xi; Hu, Wenping; Chi, Lifeng; Gao, Xike; Meng, Yancheng

    2016-06-28

    Ultrathin film with thickness below 15 nm of organic semiconductors provides excellent platform for some fundamental research and practical applications in the field of organic electronics. However, it is quite challenging to develop a general principle for the growth of uniform and continuous ultrathin film over large area. Dip-coating is a useful technique to prepare diverse structures of organic semiconductors, but the assembly of organic semiconductors in dip-coating is quite complicated, and there are no reports about the core rules for the growth of ultrathin film via dip-coating until now. In this work, we develop a general strategy for the growth of ultrathin film of organic semiconductor via dip-coating, which provides a relatively facile model to analyze the growth behavior. The balance between the three direct factors (nucleation rate, assembly rate, and recession rate) is the key to determine the growth of ultrathin film. Under the direction of this rule, ultrathin films of four organic semiconductors are obtained. The field-effect transistors constructed on the ultrathin film show good field-effect property. This work provides a general principle and systematic guideline to prepare ultrathin film of organic semiconductors via dip-coating, which would be highly meaningful for organic electronics as well as for the assembly of other materials via solution processes. PMID:27267545

  2. Fabrication and characterization of inert-substrate-supported tubular single cells by dip-coating process

    NASA Astrophysics Data System (ADS)

    Zhao, Kai; Kim, Bok-Hee; Xu, Qing; Ahn, Byung-Guk

    2014-01-01

    A tubular single cell supported by an inert substrate with a configuration of porous yttria-stabilized zirconia (YSZ) supporter/Ni anode current collector/Ni-Ce0.8Sm0.2O1.9 anode/YSZ/Ce0.8Sm0.2O1.9 bi-layer electrolyte/La0.6Sr0.4Co0.2Fe0.8O3-δ cathode has been fabricated by a cold isostatic pressing and dip-coating process. The effects of pore morphology and porosity of the YSZ supporter on the mechanical strength and electrochemical performance of the single cell have been investigated with respect to the content of poly (methyl methacrylate) (PMMA) pore former. The average pore size and porosity of the YSZ supporter increase with the amount of pore former used, facilitating the gas diffusion process at the anode and reducing the polarization resistance of the single cell whereas leading to a decline of the mechanical strength. A preferred pore former content is determined to be 25 wt.% based on a trade-off of the mechanical strength and electrochemical performance. The single cell with 25 wt.% PMMA in YSZ supporter shows a bending strength of 21 ± 1 MPa and a maximum power density of 337 mW cm-2 at 800 °C in hydrogen. Moreover, the inert-substrate-supported tubular single cell displays a satisfactory redox cycling stability, maintaining 95% of its initial performance within seven redox cycles.

  3. Harvest maturity and post-processing dip to improve quality of fresh-cut carambola fruit

    Technology Transfer Automated Retrieval System (TEKTRAN)

    'Arkin' carambola (Averrhoa carambola L.) fruit harvested at color break or full yellow stage were washed with or without an alkaline solution (pH 13.5), cut to 1 cm thick slices, dipped in calcium ascorbate (Ca ASA), ascorbic acid (ASA) or water, and packaged in perforated clamshells for up to 14 d...

  4. Effects of ultraviolet irradiation, pulsed electric field, hot water dip and ethanol vapours treatment on keeping and sensory quality of mung bean (Vigna radiata L. Wilczek) sprouts.

    PubMed

    Goyal, Ankit; Siddiqui, Saleem

    2014-10-01

    The objective of this research work was to evaluate the effects of UV- irradiation, pulsed electric field (PEF), hot water dip (HWD) and ethanol vapours on the quality and storage life of mung bean sprouts (Vigna radiata L. Wilczek). The sprouts were subjected to various treatments viz., UV-Irradiation (10 kJm(-2) in laminar flow chamber for 1 h), PEF (10,000 V for 10s), HWD (50 °C for 2 min) and ethanol vapours (1 h); and then stored in thermocol cups wrapped with perforated cling films at room (25 ± 1 °C) and low (7 ± 1 °C) temperature conditions. The sprouts were analyzed regularly at 24 h interval for sprout length, sprout weight, total soluble solids (TSS), titratable acidity, non-enzymatic browning, total plate count and overall acceptability. Sprout length and weight increased during storage. There was no significant effect of various treatments on sprout length and weight, except in ethanol treatment, where suppression was observed. HWD showed higher TSS and acidity than that of control. The least browning was observed in ethanol treatment. The total plate count was not significantly affected by various treatments. Overall acceptability under various treatments decreased during storage period both at room and low temperature. Hot water and ethanol vapour treated sprouts showed higher acceptability than other treatments. However, the acceptability scores for sprouts remained within the acceptable range (≥6) up to 72 h at room temperature and 120 h at low temperature conditions. PMID:25328209

  5. Influence of Minor Alloying Elements on Selective Oxidation and Reactive Wetting of CMnSi TRIP Steel during Hot Dip Galvanizing

    NASA Astrophysics Data System (ADS)

    Cho, Lawrence; Kim, Myung Soo; Kim, Young Ha; De Cooman, Bruno C.

    2014-09-01

    The influence of the addition of minor alloying elements on the selective oxidation and the reactive wetting of CMnSi transformation-induced plasticity (TRIP) steels was studied by means of galvanizing simulator tests. Five TRIP steels containing small alloying additions of Cr, Ni, Ti, Cu, and Sn were investigated. After intercritical annealing (IA) at 1093 K (820 °C) in a N2 + 5 pct H2 gas atmosphere with a dew point of 213 K (-60 °C), two types of oxides were formed on the strip surface: Mn-rich xMnO·SiO2 ( x > 1.5) and Si-rich xMnO·SiO2 ( x < 0.3) oxides. The addition of the minor alloying elements changed the morphology of the Si-rich oxides from a continuous film to discrete islands and this improved the wettability by molten Zn. The improved wetting effect of the minor alloying elements was attributed to an increased area fraction of the surface where the oxides were thinner, enabling a direct unhindered reaction between Fe and the Al in the liquid Zn and the formation of the inhibition layer during the hot dip galvanizing. The addition of a small amount of Sn is shown to significantly decrease the density of Zn-coating defects on CMnSi TRIP steels.

  6. Rupture Process During the 2015 Illapel, Chile Earthquake: Zigzag-Along-Dip Rupture Episodes

    NASA Astrophysics Data System (ADS)

    Okuwaki, Ryo; Yagi, Yuji; Aránguiz, Rafael; González, Juan; González, Gabriel

    2016-04-01

    We constructed a seismic source model for the 2015 M W 8.3 Illapel, Chile earthquake, which was carried out with the kinematic waveform inversion method adopting a novel inversion formulation that takes into account the uncertainty in the Green's function, together with the hybrid backprojection method enabling us to track the spatiotemporal distribution of high-frequency (0.3-2.0 Hz) sources at high resolution by using globally observed teleseismic P-waveforms. A maximum slip amounted to 10.4 m in the shallow part of the seismic source region centered 72 km northwest of the epicenter and generated a following tsunami inundated along the coast. In a gross sense, the rupture front propagated almost unilaterally to northward from the hypocenter at <2 km/s, however, in detail the spatiotemporal slip distribution also showed a complex rupture propagation pattern: two up-dip rupture propagation episodes, and a secondary rupture episode may have been triggered by the strong high-frequency radiation event at the down-dip edge of the seismic source region. High-frequency sources tends to be distributed at deeper parts of the slip area, a pattern also documented in other subduction zone megathrust earthquakes that may reflect the heterogeneous distribution of fracture energy or stress drop along the fault. The weak excitation of high-frequency radiation at the termination of rupture may represent the gradual deceleration of rupture velocity at the transition zone of frictional property or stress state between the megathrust rupture zone and the swarm area.

  7. Highly selective removal of Zn(II) ion from hot-dip galvanizing pickling waste with amino-functionalized Fe3O4@SiO2 magnetic nano-adsorbent.

    PubMed

    Bao, Shuangyou; Tang, Lihong; Li, Kai; Ning, Ping; Peng, Jinhui; Guo, Huibin; Zhu, Tingting; Liu, Ye

    2016-01-15

    Amino-functionalized Fe3O4@SiO2 magnetic nano-adsorbent was used as a novel sorbent to highly selective removal of Zn(II) ion from hot-dip galvanizing pickling waste in the presence of Fe(II). These hot-dip galvanizing pickling waste mainly contain ZnCl2 and FeCl2 in aqueous HCl media. The properties of this magnetic adsorbent were examined by transmission electron microscopy (TEM), powder X-ray diffraction (XRD), infrared spectrometer (FT-IR) and BET surface area measurements. Various factors influencing the adsorption of Zn(II) ion such as initial concentration of metal ions, the amount of adsorbent, pH value of the solutions, the concentration of coexisting iron ion were investigated by batch experiments. The results indicated that the adsorption equilibrium data obeyed the Freundlich model with maximum adsorption capacities for Zn(II) to 169.5mg/g. The maximum adsorption occurred at pH 5±0.1 and Fe(II) interferences had no obvious influence. This work provides a potential and unique technique for zinc ion removal from hot-dip galvanizing pickling waste. PMID:26458121

  8. TWRS tank waste pretreatment process development hot test siting report

    SciTech Connect

    Howden, G.F.; Banning, D.L.; Dodd, D.A.; Smith, D.A.; Stevens, P.F.; Hansen, R.I.; Reynolds, B.A.

    1995-02-01

    This report is the sixth in a series that have assessed the hot testing requirements for TWRS pretreatment process development and identified the hot testing support requirements. This report, based on the previous work, identifies specific hot test work packages, matches those packages to specific hot cell facilities, and provides recommendations of specific facilities to be employed for the pretreatment hot test work. Also identified are serious limitations in the tank waste sample retrieval and handling infrastructure. Recommendations are provided for staged development of 500 mL, 3 L, 25 L and 4000 L sample recovery systems and specific actions to provide those capabilities.

  9. Dip Pen Nanolithography (DPN): process and instrument performance with NanoInk's NSCRIPTOR system.

    PubMed

    Haaheim, Jason; Eby, Ray; Nelson, Mike; Fragala, Joe; Rosner, Bjoern; Zhang, Hua; Athas, Greg

    2005-05-01

    Precision nanoscale deposition is a fundamental requirement for much of current nanoscience research and promises to facilitate exciting industrial applications. Tailoring chemical composition and surface structure on the sub-100 nm scale benefits researchers in topics ranging from catalysis, to biological recognition in nanoscale systems, to electronic connectivity on the nanoscale. Precision nanoscale deposition engenders applications such as additive photomask repair and nanodevice fabrication. Dip Pen Nanolithography (DPN) is a scanning-probe-based direct-write technique for generating surface-patterned chemical functionality and discrete structures on the sub-100 nm scale. In this publication we explore the effects of changing tip radius and surface roughness. We find that blunter tips lead to higher minimum line widths and that higher rms surface roughness leads to higher minimum line widths; line edge roughness also increases with substrate roughness and surface feature size. Also, we characterize the performance of the Nscriptor DPN instrument and demonstrate the placement of pattern features with precision better than 10 nm, and size control better than 15% for sub-100 nm features. PMID:15774273

  10. Large-area sol-gel highly-reflective coatings processed by the dipping technique

    SciTech Connect

    Belleville, P.; Pegon, P.

    1997-12-01

    The Centre d`Etudes de Limeil-Valenton is currently involved in a project which consists of the construction of a 2 MJ/500TW (351-nm) pulsed Nd:glass laser devoted to Inertial Confinement Fusion (ICF) research. With 240 laser beams, the proposed megajoule-class laser conceptual design necessitates 44-cm x 2 44-cm x 6-cm cavity-end mirrors (1053-nm) representing more than 50-m{sup 2} of coated area. These dielectric mirrors are made of quaterwave stacks of SiO{sub 2} and ZrO{sub 2}-PVP (PolyVinylPyrrolidone) and are prepared from colloidal suspensions (sols) using the sol-gel route. After a sustained search effort. we have prepared (SiO{sub 2}/ZrO{sub 2}-PVP){sup 10} mirrored coatings with up to 99% reflection at 1053-nm and for different incidence use. Adequate laser-conditioned damage thresholds ranging 14 - 15 J/cm{sup 2} at 1053-nm wavelength and with 3-ns pulse duration were achieved. Large-area mirrors with good coating uniformity and weak edge-effect were produced by dip-coating at room temperature and atmospheric pressure.

  11. Hot cheese: a processed Swiss cheese model.

    PubMed

    Li, Y; Thimbleby, H

    2014-01-01

    James Reason's classic Swiss cheese model is a vivid and memorable way to visualise how patient harm happens only when all system defences fail. Although Reason's model has been criticised for its simplicity and static portrait of complex systems, its use has been growing, largely because of the direct clarity of its simple and memorable metaphor. A more general, more flexible and equally memorable model of accident causation in complex systems is needed. We present the hot cheese model, which is more realistic, particularly in portraying defence layers as dynamic and active - more defences may cause more hazards. The hot cheese model, being more flexible, encourages deeper discussion of incidents than the simpler Swiss cheese model permits. PMID:24999771

  12. THERMAL PROCESSES GOVERNING HOT-JUPITER RADII

    SciTech Connect

    Spiegel, David S.; Burrows, Adam E-mail: burrows@astro.princeton.edu

    2013-07-20

    There have been many proposed explanations for the larger-than-expected radii of some transiting hot Jupiters, including either stellar or orbital energy deposition deep in the atmosphere or deep in the interior. In this paper, we explore the important influences on hot-Jupiter radius evolution of (1) additional heat sources in the high atmosphere, the deep atmosphere, and deep in the convective interior; (2) consistent cooling of the deep interior through the planetary dayside, nightside, and poles; (3) the degree of heat redistribution to the nightside; and (4) the presence of an upper atmosphere absorber inferred to produce anomalously hot upper atmospheres and inversions in some close-in giant planets. In particular, we compare the radius expansion effects of atmospheric and deep-interior heating at the same power levels and derive the power required to achieve a given radius increase when night-side cooling is incorporated. We find that models that include consistent day/night cooling are more similar to isotropically irradiated models when there is more heat redistributed from the dayside to the nightside. In addition, we consider the efficacy of ohmic heating in the atmosphere and/or convective interior in inflating hot Jupiters. Among our conclusions are that (1) the most highly irradiated planets cannot stably have uB {approx}> 10 km s{sup -1} G over a large fraction of their daysides, where u is the zonal wind speed and B is the dipolar magnetic field strength in the atmosphere, and (2) that ohmic heating cannot in and of itself lead to a runaway in planet radius.

  13. Dip coating process: Silicon sheet growth development for the large-area silicon sheet task of the low-cost silicon solar array project

    NASA Technical Reports Server (NTRS)

    Heaps, J. D.; Maciolek, R. B.; Zook, J. D.; Harrison, W. B.; Scott, M. W.; Hendrickson, G.; Wolner, H. A.; Nelson, L. D.; Schuller, T. L.; Peterson, A. A.

    1976-01-01

    The technical and economic feasibility of producing solar cell quality sheet silicon by dip-coating one surface of carbonized ceramic substrates with a thin layer of large grain polycrystalline silicon was investigated. The dip-coating methods studied were directed toward a minimum cost process with the ultimate objective of producing solar cells with a conversion efficiency of 10% or greater. The technique shows excellent promise for low cost, labor-saving, scale-up potentialities and would provide an end product of sheet silicon with a rigid and strong supportive backing. An experimental dip-coating facility was designed and constructed, several substrates were successfully dip-coated with areas as large as 25 sq cm and thicknesses of 12 micron to 250 micron. There appears to be no serious limitation on the area of a substrate that could be coated. Of the various substrate materials dip-coated, mullite appears to best satisfy the requirement of the program. An inexpensive process was developed for producing mullite in the desired geometry.

  14. Understanding the role of dip-coating process parameters in the mechanical performance of polymer-coated bioglass robocast scaffolds.

    PubMed

    Motealleh, Azadeh; Eqtesadi, Siamak; Perera, Fidel Hugo; Pajares, Antonia; Guiberteau, Fernando; Miranda, Pedro

    2016-12-01

    The effect of different dip-coating variables-solvent, deposition temperature and polymer concentration-on the mechanical performance of polycaprolactone-coated 45S5 bioglass robocast scaffolds is systematically analyzed in this work. The reproducible geometry of the scaffolds produced by this additive manufacturing technique makes them an optimal model system and facilitates the analysis. The results suggest that the mechanical performance of the hybrid scaffolds is improved monotonically with polymer concentration, but this concentration cannot be increased indefinitely if the macroporosity interconnectivity, and thus the scaffold׳s capacity to promote tissue ingrowth, are to be preserved. An optimal concentration, and therefore viscosity (~1-4Pas in the present case), exists for any given set of process variables (scaffold geometry and material, polymer, solvent and process temperature) that yields coatings with optimal reinforcement and minimal reduction of scaffold functionality. Solvent and process temperature do not directly affect the strengthening provided by the polymeric coating. However they can determine the maximum concentration at the critical viscosity, and thereby the maximum achievable mechanical performance of the resulting hybrid scaffold. PMID:27522314

  15. Process for making ceramic hot gas filter

    DOEpatents

    Connolly, Elizabeth Sokolinski; Forsythe, George Daniel; Domanski, Daniel Matthew; Chambers, Jeffrey Allen; Rajendran, Govindasamy Paramasivam

    2001-01-01

    A ceramic hot-gas candle filter having a porous support of filament-wound oxide ceramic yarn at least partially surrounded by a porous refractory oxide ceramic matrix, and a membrane layer on at least one surface thereof. The membrane layer may be on the outer surface, the inner surface, or both the outer and inner surface of the porous support. The membrane layer may be formed of an ordered arrangement of circularly wound, continuous filament oxide ceramic yarn, a ceramic filler material which is less permeable than the filament-wound support structure, or some combination of continuous filament and filler material. A particularly effective membrane layer features circularly wound filament with gaps intentionally placed between adjacent windings, and a filler material of ceramic particulates uniformly distributed throughout the gap region. The filter can withstand thermal cycling during backpulse cleaning and is resistant to chemical degradation at high temperatures.

  16. Hot compression process for making edge seals for fuel cells

    DOEpatents

    Dunyak, Thomas J.; Granata, Jr., Samuel J.

    1994-01-01

    A hot compression process for forming integral edge seals in anode and cade assemblies wherein the assemblies are made to a nominal size larger than a finished size, beads of AFLAS are applied to a band adjacent the peripheral margins on both sides of the assemblies, the assemblies are placed in a hot press and compressed for about five minutes with a force sufficient to permeate the peripheral margins with the AFLAS, cooled and cut to finished size.

  17. Investigation on dip coating process by mathematical modeling of non-Newtonian fluid coating on cylindrical substrate

    NASA Astrophysics Data System (ADS)

    Javidi, Mahyar; Pope, Michael A.; Hrymak, Andrew N.

    2016-06-01

    A mathematical model for the dip coating process has been developed for cylindrical geometries with non-Newtonian fluids. This investigation explores the effects of the substrate radius and hydrodynamic behavior of the non-Newtonian viscous fluid on the resulting thin film on the substrate. The coating fluid studied, Dymax 1186-MT, is a resin for fiber optics and used as a matrix to suspend 1 vol. % titanium dioxide particles. The coating substrate is a 100 μm diameter fiber optic diffuser. Ellis viscosity model is applied as a non-Newtonian viscous model for coating thickness prediction, including the influence of viscosity in low shear rates that occurs near the surface of the withdrawal film. In addition, the results of the Newtonian and power law models are compared with the Ellis model outcomes. The rheological properties and surface tension of fluids were analyzed and applied in the models and a good agreement between experimental and analytical solutions was obtained for Ellis model.

  18. ARCHITECTURAL FLOOR PLAN OF PROCESS AND ACCESS AREAS HOT PILOT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ARCHITECTURAL FLOOR PLAN OF PROCESS AND ACCESS AREAS HOT PILOT PLANT (CPP-640). INL DRAWING NUMBER 200-0640-00-279-111679. ALTERNATE ID NUMBER 8952-CPP-640-A-2. - Idaho National Engineering Laboratory, Idaho Chemical Processing Plant, Fuel Reprocessing Complex, Scoville, Butte County, ID

  19. Cooling system optimization analysis for hot forming processes

    NASA Astrophysics Data System (ADS)

    Ghoo, Bonyoung; Umezu, Yasuyoshi; Watanabe, Yuko

    2013-12-01

    Hot forming technology was developed to produce automotive panels having ultra-high tensile stress over 1500MPa. The elevated temperature corresponds with decreased flow stress and increased ductility. Furthermore, hot forming products have almost zero springback amounts. This advanced forming technology accelerates the needs for numerical simulations coupling with thermal-mechanical formulations. In the present study, 3-dimensional finite element analyses for hot forming processes are conducted using JSTAMP/NV and LS-DYNA considering cooling system. Special attention is paid to the optimization of cooling system using thermo-mechanical finite element analysis through the influence of various cooling parameters. The presented work shows an adequate cooling system functions and microstructural phase transformation material model together with a proper set of numerical parameters can give both efficient and accurate design insight in hot forming manufacturing process. JSTAMP/NV and LS-DYNA can become a robust combination set for complex hot forming analysis which needs thermo-mechanical and microstructural material modeling and various process modeling. The use of the new JSTAMP/NV function for multishot manufacturing process is shown good capabilities in cooling system evaluation. And the use of the advanced LS-DYNA microstructural phase transformation model is shown good evaluation results in martensite amount and Vickers hardness after quenching.

  20. Effects of modified atmosphere packing and honey dip treatments on quality maintenance of minimally processed grape cv. Razaki (V. vinifera L.) during cold storage.

    PubMed

    Sabır, Ali; Sabır, Ferhan K; Kara, Zeki

    2011-06-01

    Increasing pressure in food conservation sector to replace chemical applications has urged researchers to focus on studying new strategies of extending the postharvest life of produces. In such efforts, numerous materials have been tested for their effectiveness as well as suitability in organic consumption. In this study, effects of modified atmosphere packing (MAP) and honey solution dip on maintenance of quality of minimally processed table grape cv. Razaki were investigated. During the storage at 0 °C with relative humidity of 90%, MAP, honey dip, and their combined applications significantly retarded the weight loss of berries that retained about 2 mm of cap stem. Soluble solid contents of all berries slightly increased, while their acid amounts decreased, resulting in consecutive rises of maturity index. With respect to the sensory score, calculated as mean of ten panelists, honey treatment alone was ranked the highest while control berries had significantly lower value. Overall, MAP, honey solution dip or their combination significantly maintained the general quality of minimally processed grape by delaying quality loss and berry decay. Therefore, honey solution dip yielded promising results to use as an edible organic coating barrier to moisture and resist to water vapor diffusion during the cold storage, offering a good adherence to berry surface. PMID:23572752

  1. Harvest maturity, pre-cutting wash and post-processing dip to improve quality of fresh-cut carambola fruit

    Technology Transfer Automated Retrieval System (TEKTRAN)

    ‘Arkin’ carambola (Averrhoa carambola L.) fruit harvested at color break or full yellow stage were washed with or without an alkaline solution (pH 12), cut to 10 mm slices, dipped in calcium ascorbate (Ca ASA), ascorbic acid (ASA) or water, and packaged in perforated clamshells for up to 14 days sto...

  2. Triggering factor evolution and dynamic process simulation of the Formosa Highway dip-slope failure, northern Taiwan

    NASA Astrophysics Data System (ADS)

    Huang, Mei-Jen; Chiang, Yi-Lin; Chang, Ho-Shyang; Chang, Kuo-Jen

    2013-04-01

    Taiwan, due to the high seismicity and high annual rainfall, numerous landslides triggered every year and severe impacts affect the island. Accordingly, if the new-built construction does not take into account this threaten, tremendous disasters will occur. On April 25th 2010, Formosa Freeway dip-slope failure caused four deaths, resulted from artificial slope cutting and rock-bot supporting system weakening. This research integrates high resolution Digital Terrain Model (DTM) and numerical simulation to evaluate the triggering mechanism and dynamic process of the landslide. First of all, to access the landslide geometry, the morphology of the event before and after landslide is constructed from high resolution DTM by means of aerial photos. The slid and the deposit volumes of the landslide are thus estimated accordingly. Only part of the surface of separation between slide block and slide slope is exposed. Based on the exposed planar strata/sliding surface, situated on the upper part of the slope, by means of extrapolating part of the plane to mimic the entire slide surface. From DTMs, the slide block is approximately 0.15 million cubic meters. The extrapolated planar surface serves as sliding surface for the numerical models. For numerical model preparation, the particle clusters produced by isotropic stress and the porosity are take into account. To ensure the production range should cover the entire slid mass from the source area, the particle clusters represent the slid block is been rotated, scaled and translated to the source area. Then, part of the particles are been eliminated if it is situated outside the upper and lower surface from the DTM before and after landslide. According to the geological map, the model of the particles to mimic the slide block can be divided into two parts: 1) the underneath interbedded sandstone and shale which may soften by water 2) the supposed upper layer composed of sandstone. Furthermore, set up a layer of particles to

  3. Dip-slope and Dip-slope Failures in Taiwan - a Review

    NASA Astrophysics Data System (ADS)

    Lee, C.

    2011-12-01

    Taiwan is famous for dip-slope and dip-slope slides. Dip-slopes exist at many places in the fold-and-thrust belt of Taiwan. Under active cutting of stream channels and man-made excavations, a dip-slope may become unstable and susceptible for mass sliding. Daylight of a bedding parallel clay seam is the most dangerous type for dip-slope sliding. Buckling or shear-off features may also happen at toe of a long dip-slope. Besides, a dip-slope is also dangerous for shallow debris slides, if the slope angle is between 25 to 45 degrees and the debris (colluvium or slope wash) is thick (>1m). These unstable slopes may slide during a triggering event, earthquake or typhoon storm; or even slide without a triggering event, like the 2010 Tapu case. Initial buckling feature had been found in the dip-slope of the Feitsui arch dam abutment after detailed explorations. Shear-off feature have also been found in dip-slope located in right bank of the Nahua reservoir after field investigation and drilling. The Chiufengerhshan slide may also be shear-off type. On the other hand, the Tapu, the Tsaoling slides and others are of direct slide type. The Neihoo Bishan slide is a shallow debris slide on dip-slope. All these cases demonstrate the four different types of dip-slope slide. The hazard of a dip-slope should be investigated to cover these possible types of failure. The existence of bedding parallel clay seams is critical for the stability of a dip-slope, either for direct slide or buckling or shear-off type of failure, and is a hot point during investigation. Because, the stability of a dip-slope is changing with time, therefore, detailed explorations to including weathering and erosion rates are also very necessary to ensure the long-term stability of a dip-slope.

  4. Experimental investigation of interaction processes between droplets and hot walls

    NASA Astrophysics Data System (ADS)

    Karl, A.; Frohn, A.

    2000-04-01

    A detailed experimental investigation of interaction processes of small liquid droplets with hot walls well above the Leidenfrost temperature has been carried out. The experimental method which uses monodisperse droplet streams in combination with a standard video camera allows very detailed observations and measurements with very high time resolution. The main intent of this paper is to study the mechanical behavior of liquid droplets impacting on hot walls well above the Leidenfrost temperature. A better understanding of this process may lead to a better modeling of two-phase flows, especially for applications in fuel preparation processes, combustion processes, and spray cooling. The loss of momentum of the droplets, the droplet deformation, and the onset of droplet disintegration have been investigated. For all experimental results correlations have been developed, which can be used to improve the numerical modeling of two-phase flows. Using the correlation for the loss of momentum a theoretical approximation for the maximum droplet deformation has been deduced, which yields a very good agreement with our own measurements as well as with results reported in the literature. A minimum impinging angle for droplet disintegration has been discovered for small impinging angles. Below this impinging angle no droplet disintegration is observed. This phenomenon is directly related to the energy dissipation at the wall during the interaction process. With the presented work the understanding of basic interaction processes between droplets and hot walls may be improved.

  5. A critical survey of considerations in maintaining process continuity during voltage dips while protecting motors with reclosing and bus-transfer practices

    SciTech Connect

    Mulukutla, S.S. ); Gulachenski, E.M. )

    1992-08-01

    Continuous-process plants, such as Petro-chemical Industries and Paper Mills with thermo-mechanical pulping, are being designed today with fewer and larger components arranged in single-train configurations. Maintaining operating continuity with fewer components requires high equipment reliability. Motor controls for large components are using magnetic contactors equipped with automatic undervoltage reclosing. A voltage dip where contactors drop open and reclose can be very serious because of the nature of motors and their driven loads during voltage transients. In this paper, the general nature of the problem and criteria for safe reclosing or transfer of several motors on the same bus are presented. Finally, various protective schemes against out-of-phase reclosing and transfer, as well as methods of riding through voltage dips, are discussed.

  6. Hot Forging of a Cladded Component by Automated GMAW Process

    NASA Astrophysics Data System (ADS)

    Rafiq, Muhammad; Langlois, Laurent; Bigot, Régis

    2011-01-01

    Weld cladding is employed to improve the service life of engineering components by increasing corrosion and wear resistance and reducing the cost. The acceptable multi-bead cladding layer depends on single bead geometry. Hence, in first step, the relationship between input process parameters and the single bead geometry is studied and in second step a comprehensive study on multi bead clad layer deposition is carried out. This paper highlights an experimental study carried out to get single layer cladding deposited by automated Gas Metal Arc Welding (GMAW) process and to find the possibility of hot forming of the cladded work piece to get the final hot formed improved structure. GMAW is an arc welding process that uses an arc between a consumable electrode and the welding pool with an external shielding gas and the cladding is done by alongside deposition of weld beads. The experiments for single bead were conducted by varying the three main process parameters wire feed rate, arc voltage and welding speed while keeping other parameters like nozzle to work distance, shielding gas and its flow rate and torch angle constant. The effect of bead spacing and torch orientation on the cladding quality of single layer from the results of single bead deposition was studied. Effect of the dilution rate and nominal energy on the cladded layer hot bending quality was also performed at different temperatures.

  7. Stochastic behavior of cooling processes in hot nuclei

    SciTech Connect

    de Oliveira, P.M.; Sa Martins, J.S.

    1997-06-01

    The collapse of structure effects observed in hot nuclei is interpreted in terms of a dynamic lattice model which describes the process of nucleon (clusters) evaporation from a hot nucleus, predicting the final mass distribution. Results are compared with experimental data for the {sup 10}B+{sup 9}Be and {sup 10}B+{sup 10}B reactions, and indicate that the structures observed in the low-energy mass distributions in both simulation and experiment are a consequence of the competition between the residual interactions and the thermalization dissipative process. As a characteristic feature of complex evolving systems, this competition leads to long term memory during the dissipative path, the observables becoming thus insensitive to the actual microscopic interactions. {copyright} {ital 1997} {ital The American Physical Society}

  8. Interferometric monitoring of dip coating

    NASA Astrophysics Data System (ADS)

    Michels, Alexandre F.; Menegotto, Thiago; Horowitz, Flavio

    2004-02-01

    Dip-coated films, which are widely used in the coating industry, are usually measured by capacitive methods with micrometric precision. For the first time to our knowledge, we have applied an interferometric determination of the evolution of thickness in real time to nonvolatile Newtonian mineral oils with several viscosities and distinct dip withdrawing speeds. The evolution of film thickness during the process depends on time as t-1/2, in accordance with a simple model. Comparison with measured results with an uncertainty of +/-0.007 μm) showed good agreement after the initial steps of the process had been completed.

  9. Process and equipment development for hot isostatic pressing treatability study

    SciTech Connect

    Bateman, Ken; Wahlquist, Dennis; Malewitz, Tim

    2015-03-01

    Battelle Energy Alliance (BEA), LLC, has developed processes and equipment for a pilot-scale hot isostatic pressing (HIP) treatability study to stabilize and volume reduce radioactive calcine stored at Idaho National Laboratory (INL). In 2009, the U. S. Department of Energy signed a Record of Decision with the state of Idaho selecting HIP technology as the method to treat 5,800 yd^3 (4,400 m^3) of granular zirconia and alumina calcine produced between 1953 and 1992 as a waste byproduct of spent nuclear fuel reprocessing. Since the 1990s, a variety of radioactive and hazardous waste forms have been remotely treated using HIP within INL hot cells. To execute the remote process at INL, waste is loaded into a stainless-steel or aluminum can, which is evacuated, sealed, and placed into a HIP furnace. The HIP simultaneously heats and pressurizes the waste, reducing its volume and increasing its durability. Two 1 gal cans of calcine waste currently stored in a shielded cask were identified as candidate materials for a treatability study involving the HIP process. Equipment and materials for cask-handling and calcine transfer into INL hot cells, as well as remotely operated equipment for waste can opening, particle sizing, material blending, and HIP can loading have been designed and successfully tested. These results demonstrate BEA’s readiness for treatment of INL calcine.

  10. Preparation and Properties of Double-Sided AgNWs/PVC/AgNWs Flexible Transparent Conductive Film by Dip-Coating Process.

    PubMed

    Chen, Cui-Yu; Jing, Mao-Xiang; Pi, Zhi-Chao; Zhu, Sheng-Wen; Shen, Xiang-Qian

    2015-12-01

    The double-sided transparent conductive films of AgNWs/PVC/AgNWs using the silver nanowires and PVC substrate were fabricated by the dip-coating process followed by mechanical press treatment. The morphological and structural characteristics were investigated by scanning electron microscope (SEM) and atomic force microscope (AFM), the photoelectric properties and mechanical stability were measured by ultraviolet-visible spectroscopy (UV-vis) spectrophotometer, four-point probe technique, 3M sticky tape test, and cyclic bending test. The results indicate that the structure and photoelectric performances of the AgNWs films were mainly affected by the dipping and lifting speeds. At the optimized dipping speed of 50 mm/min and lifting speed of 100 mm/min, the AgNWs are evenly distributed on the surface of the PVC substrate, and the sheet resistance of AgNWs film on both sides of PVC is about 60 Ω/sq, and the optical transmittance is 84.55 % with the figure of merit value up to 35.8. The film treated with the 10 MPa pressure shows excellent adhesion and low surface roughness of 17.8 nm and maintains its conductivity with the sheet resistance change of 17 % over 10,000 cyclic bends. PMID:26245859

  11. Preparation and Properties of Double-Sided AgNWs/PVC/AgNWs Flexible Transparent Conductive Film by Dip-Coating Process

    NASA Astrophysics Data System (ADS)

    Chen, Cui-yu; Jing, Mao-xiang; Pi, Zhi-chao; Zhu, Sheng-wen; Shen, Xiang-qian

    2015-08-01

    The double-sided transparent conductive films of AgNWs/PVC/AgNWs using the silver nanowires and PVC substrate were fabricated by the dip-coating process followed by mechanical press treatment. The morphological and structural characteristics were investigated by scanning electron microscope (SEM) and atomic force microscope (AFM), the photoelectric properties and mechanical stability were measured by ultraviolet-visible spectroscopy (UV-vis) spectrophotometer, four-point probe technique, 3M sticky tape test, and cyclic bending test. The results indicate that the structure and photoelectric performances of the AgNWs films were mainly affected by the dipping and lifting speeds. At the optimized dipping speed of 50 mm/min and lifting speed of 100 mm/min, the AgNWs are evenly distributed on the surface of the PVC substrate, and the sheet resistance of AgNWs film on both sides of PVC is about 60 Ω/sq, and the optical transmittance is 84.55 % with the figure of merit value up to 35.8. The film treated with the 10 MPa pressure shows excellent adhesion and low surface roughness of 17.8 nm and maintains its conductivity with the sheet resistance change of 17 % over 10,000 cyclic bends.

  12. Experimental Validation for Hot Stamping Process by Using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Fawzi Zamri, Mohd; Lim, Syh Kai; Razlan Yusoff, Ahmad

    2016-02-01

    Due to the demand for reduction in gas emissions, energy saving and producing safer vehicles has driven the development of Ultra High Strength Steel (UHSS) material. To strengthen UHSS material such as boron steel, it needed to undergo a process of hot stamping for heating at certain temperature and time. In this paper, Taguchi method is applied to determine the appropriate parameter of thickness, heating temperature and heating time to achieve optimum strength of boron steel. The experiment is conducted by using flat square shape of hot stamping tool with tensile dog bone as a blank product. Then, the value of tensile strength and hardness is measured as response. The results showed that the lower thickness, higher heating temperature and heating time give the higher strength and hardness for the final product. In conclusion, boron steel blank are able to achieve up to 1200 MPa tensile strength and 650 HV of hardness.

  13. Dipping Rock Layers

    NASA Technical Reports Server (NTRS)

    2004-01-01

    23 May 2004 The central peak of Oudemans Crater, located at the edge of the Labyrinthus Noctis trough system, consists of steeply-dipping rock layers that were uplifted and tilted by the meteor impact that formed the crater. This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image shows an example. The banded features are layers of light-toned, possibly sedimentary, rock that were brought to the surface and uplifted by the impact process that formed the crater and its central peak. Oudemans Crater's central peak serves as a means for probing the nature of rock that lies beneath the plains cut by the Labyrinthus Noctis troughs, which are part of the vast Valles Marineris system. This March 2004 picture is located near 10.2oS, 92.0oW. The image covers an area about 3 km (1.9 mi) across and is illuminated by sunlight from the upper left.

  14. Apparent-Dip Methods.

    ERIC Educational Resources Information Center

    Travis, R. B.; Lamar, D. L.

    1987-01-01

    Reviews methods of determining apparent dip and highlights the use of a device which consists of a nomogram printed on a protractor. Explains how the apparent-dip calculator-protractor can be constructed and outlines the steps for its operation. (ML)

  15. Process for hot briquetting of organic solid materials

    SciTech Connect

    Janusch, A.

    1982-11-23

    For the purpose of briquetting organic solid materials, such as brown coal or bituminous coal, the materials are heated by hot water and/or steam and under super-atmospheric pressure to temperatures exceeding 160/sup 0/ C. After discharging the organic solid materials, which have become dried to a great extent, the generated steam is separated by sucking off the steam without substantially cooling effect, bitumen-forming substances present within the organic solid materials thereby rapidly becoming homogeneously distributed. These homogeneously distributed binding agents give the compressed briquettes obtained a high strength and good mechanical properties when using substantially reduced compacting pressures as compared with known briquetting processes.

  16. Hot blast stove process model and model-based controller

    SciTech Connect

    Muske, K.R.; Howse, J.W.; Hansen, G.A.; Cagliostro, D.J.; Chaubal, P.C.

    1998-12-31

    This paper describes the process model and model-based control techniques implemented on the hot blast stoves for the No. 7 Blast Furnace at the Inland Steel facility in East Chicago, Indiana. A detailed heat transfer model of the stoves is developed and verified using plant data. This model is used as part of a predictive control scheme to determine the minimum amount of fuel necessary to achieve the blast air requirements. The model is also used to predict maximum and minimum temperature constraint violations within the stove so that the controller can take corrective actions while still achieving the required stove performance.

  17. The influence of Si addition in 55AlZn bath on the coating structures obtained in the batch hot-dip metallization

    NASA Astrophysics Data System (ADS)

    Mendala, J.

    2011-05-01

    One of the methods of increasing the corrosion resistance of zinc coatings is the application of zinc and aluminium alloy baths in the metallization process. The coatings obtained are characterized by much better corrosion resistance thanks to the combination of aluminium properties, i.e. the barrier protection provided by naturally created aluminium oxides, with the capacity to protect the steel substrate, which is characteristic of zinc coatings. Zinc coatings with 55 wt. % Al and an addition of Si have gained industrial importance. The introduction of a third alloying component into the metallization bath is a technological addition, the aim of which is to reduce and possibly inhibit the aluminium diffusion towards the substrate. The article presents the results of the examination of coatings obtained in a 55AlZn bath at varied parameters of the technological process, as well as the specification of silicon addition influence on the structure and chemical composition of the coatings, and on the kinetics of growth. The coatings were obtained in three temperatures: 620, 640 and 660°C, and the process was conducted in a 55 wt. % Al bath with Si content of 0, 0.8 and 1.6 wt. % respectively, the remaining content was Zn. For the purposes of evaluating the microstructure and thickness of the coatings obtained, examinations on a light microscope were conducted. In order to determine the chemical composition of the coatings obtained, an EDS analysis was conducted. Quantitative examination of the chemical composition was carried out on the selected cross-sections of samples with coatings considered to be representative ones, using a SEM with a microanalysis system. Moreover, the linear distribution of elements on the cross-sections of the chosen coatings was determined. It is possible to state that the addition of silicon to 55AlZn baths allows reducing the uncontrolled growth of a layer. The layers obtained are more uniform, continuous and they show good adhesion to

  18. Electronic states and photoexcitation processes of titanium dioxide nanoparticle films dip coated from aqueous Degussa P25 photocatalyst suspension

    NASA Astrophysics Data System (ADS)

    Yang, Jihua; Warren, David S.; Gordon, Keith C.; McQuillan, A. James

    2007-01-01

    The electronic properties of titanium dioxide (TiO2) nanocrystalline films, which were prepared by dip coating from Degussa P25 photocatalyst aqueous suspension, have been investigated by surface photovoltage spectroscopy (SPS). As indicated by the positive contact potential difference (CPD) change in the sub-band-gap region, SPS shows that the molecularly adsorbed H2O in the freshly prepared P25 film creates an empty electron state, which is distributed within 0.79eV below the conduction band edge, and acts as an electron trap and carrier recombination center. With film aging or under a drying atmosphere, the H2O-associated state diminishes, and the occupied electron state due to molecularly adsorbed oxygen, lying within 1.06eV above the valence band edge, is identified by the reversed polarity of the CPD change in the sub-band-gap region. This information is important in developing a better understanding of real photocatalyst behavior.

  19. High-pressure combinatorial process integrating hot isostatic pressing.

    PubMed

    Fujimoto, Kenjiro; Morita, Hiroki; Goshima, Yuji; Ito, Shigeru

    2013-12-01

    A high-pressure combinatorial process integrating hot isostatic pressing (HIP) was developed by providing a reaction vessel with a high-pressure tightness based on a commercial flange. The reaction vessel can be used up to 200 MPa and 500 °C under HIP processing condition. Preparation of spinel-type MgAl2O4 from Mg(OH)2, Al(OH)3 and AlOOH was performed using the reaction vessel under 200 MPa and 500 °C as demonstration. The entire powder library was characterized using powder X-ray diffraction patterns, and the single phase of spinel-type MgAl2O4 was obtained from Mg(OH)2+Al(OH)3. These assessments corresponded with previously published data. PMID:24168067

  20. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-10-14

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas The effort during the reporting period has been devoted to development of an advanced hot-gas process that can eliminate the problematic SO{sub 2} tail gas and yield elemental sulfur

  1. Abduction of Toe-excavation Induced Failure Process from LEM and FDM for a Dip Slope with Rock Anchorage in Taiwan

    NASA Astrophysics Data System (ADS)

    Huang, W.-S.; Lin, M.-L.; Liu, H.-C.; Lin, H.-H.

    2012-04-01

    On April 25, 2010, without rainfall and earthquake triggering a massive landslide (200000 m3) covered a 200m stretch of Taiwan's National Freeway No. 3, killing 4 people, burying three cars and destroying a bridge. The failure mode appears to be a dip-slope type failure occurred on a rock anchorage cut slope. The strike of Tertiary sedimentary strata is northeast-southwest and dip 15˚ toward southeast. Based on the investigations of Taiwan Geotechnical Society, there are three possible factors contributing to the failure mechanism as follow:(1) By toe-excavation during construction in 1998, the daylight of the sliding layer had induced the strength reduction in the sliding layer. It also caused the loadings of anchors increased rapidly and approached to their ultimate capacity; (2) Although the excavated area had stabilized soon with rock anchors and backfills, the weathering and groundwater infiltration caused the strength reduction of overlying rock mass; (3) The possible corrosion and age of the ground anchors deteriorate the loading capacity of rock anchors. Considering the strength of sliding layer had reduced from peak to residual strength which was caused by the disturbance of excavation, the limit equilibrium method (LEM) analysis was utilized in the back analysis at first. The results showed the stability condition of slope approached the critical state (F.S.≈1). The efficiency reduction of rock anchors and strength reduction of overlying stratum (sandstone) had been considered in following analysis. The results showed the unstable condition (F.S. <1). This research also utilized the result of laboratory test, geological strength index(GSI) and finite difference method (FDM, FLAC 5.0) to discuss the failure process with the interaction of disturbance of toe-excavation, weathering of rock mass, groundwater infiltration and efficiency reduction of rock anchors on the stability of slope. The analysis indicated that the incremental load of anchors have

  2. The Process of Thinking among Junior High School Students in Solving HOTS Question

    ERIC Educational Resources Information Center

    Bakry, Md Nor Bin Bakar

    2015-01-01

    Higher order thinking skills (HOTS) is one of the important aspect of teaching and learning mathematics. By using HOTS, student will be able to acquire a deep understand of mathematical concepts and can be applied in real life. Students ability to develop the capacity of the HOTS is closely related with thinking processes while solving mathematics…

  3. Contaminated Metal Components in Dismantling by Hot Cutting Processes

    SciTech Connect

    Cesari, Franco G.; Conforti, Gianmario; Rogante, Massimo; Giostri, Angelo

    2006-07-01

    During the preparatory dismantling activities of Caorso's Nuclear Power Plant (NPP), an experimental campaign using plasma and oxyacetylene metal cutting processes has been performed and applied to plates and tubes exposed to the coolant steam of the reactor. The plant (Boiling Water Reactor, 870 MWe) was designed and built in the 70's, and it was fully operating by 1981 to 1986 being shut down after 1987 Italy's poll that abrogated nuclear power based on U235 fission. The campaign concerns no activated materials, even if the analyses have been performed of by use contaminated components under the free release level, not yet taking into account radioactivity. In this paper, the parameters related to inhalable aerosol, solid and volatile residuals production have been, studied during hot processes which applies the same characteristics of the cutting in field for the dismantling programs of Caorso NPP. The technical parameters such as cutting time and cutting rate vs. pipe diameter/thickness/schedule or plate thickness for ferritic alloys and the emissions composition coming from the sectioning are also reported. The results underline the sort of trouble that can emerge in the cutting processes, in particular focusing on the effects comparison between the two cutting processes and the chemical composition of powders captured by filtering the gaseous emission. Some preliminary considerations on methodology to be used during the dismantling have been presented. (authors)

  4. Powder processing of nitrides (excluding hot isostatic processing). (Latest citations from Engineered Materials abstracts). Published Search

    SciTech Connect

    1996-02-01

    The bibliography contains citations concerning the properties and processing of metal nitride ceramics and refractories. Citations consider compacting and sintering processes. Phase transformations, crystallization, and devitrification processes are considered. Aluminum nitride, boron nitride, silicon nitride, silicon oxynitride, and titanium nitride are among materials discussed. The use of hot isostatic pressing is considered in a separate bibliography. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  5. DIPS Space Exploration Initiative safety

    NASA Astrophysics Data System (ADS)

    Dix, Terry E.

    The Dynamic Isotope Power Subsystem has been identified for potential applications for the Space Exploration Initiative. A qualitative safety assessment has been performed to demonstrate the overall safety adequacy of the Dynamic Isotope Power Subsystem for these applications. Mission profiles were defined for reference lunar and Martian flights. Accident scenarios were qualitatively defined for all mission phases. Safety issue were then identified. The safety issues included radiation exposure, fuel containment, criticality, diversion, toxic materials, heat flux to the extravehicular mobility unit, and disposal. The design was reviewed for areas where safety might be further improved. Safety would be improved by launching the fuel separate from the rest of the subsystem on expendable launch vehicles, using a fuel handling tool during unloading of the hot fuel canister, and constructing a cage-like structure around the reversible heat removal system lithium heat pipes. The results of the safety assessment indicate that the DIPS design with minor modifications will produce a low risk concept.

  6. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  7. Factors Affecting MoO4(2-) Inhibitor Release from Zn2Al Based Layered Double Hydroxide and Their Implication in Protecting Hot Dip Galvanized Steel by Means of Organic Coatings.

    PubMed

    Shkirskiy, V; Keil, P; Hintze-Bruening, H; Leroux, F; Vialat, P; Lefèvre, G; Ogle, K; Volovitch, P

    2015-11-18

    Zn2Al/-layered double hydroxide (LDH) with intercalated MoO4(2-) was investigated as a potential source of soluble molybdate inhibitor in anticorrosion coatings for hot dip galvanized steel (HDG). The effect of solution pH, soluble chlorides, and carbonates on the release kinetics of the interleaved MoO4(2-) ions from the LDH powder immersed in solutions containing different anions was studied by X-ray diffraction, in situ attenuated total reflectance infrared (ATR-IR) spectroscopy, and inductively coupled plasma atomic emission spectroscopy (ICP-AES). The effect of the solution composition on the total release and the release kinetics was demonstrated. Less than 30% of the total amount of the intercalated MoO4(2-) was released after 24 h of the immersion in neutral 0.005-0.5 M NaCl and 0.1 M NaNO3 solutions whereas the complete release of MoO4(2-) was observed after 1 h in 0.1 M NaHCO3 or Na2SO4 and in alkaline solutions. The in situ ATR-IR experiments and quantification of the released soluble species by ICP-AES demonstrated the release by an anion exchange in neutral solutions and by the dissolution of Zn2Al/-LDH in alkaline solutions. The anion exchange kinetics with monovalent anions was described by the reaction order n = 0.35 ± 0.05 suggesting the diffusion control; for divalent anions, n = 0.70 ± 0.06 suggested the control by a surface reaction. Dissolution of Zn from coated HDG with and without Zn2Al/-MoO4(2-) fillers, leaching of MoO4(2-) from the coating, and the electrochemical impedance spectroscopy response of the coated systems were measured during the immersion in 0.5 M NaCl solutions with and without 0.1 M NaHCO3. Without carbonates, the release of soluble MoO4(2-) was delayed for 24 h with no inhibiting effect whereas with 0.1 M NaHCO3 the immediate release was accompanied by the immediate and strong inhibiting effect on Zn dissolution. The concept of controlling the inhibition performance of LDH hybrid coatings by means of the environment

  8. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    2000-04-17

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3 % of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to testing the FHR-32 sorbent. FHR-32 sorbent was tested for 50 cycles of sulfidation in a laboratory scale reactor.

  9. Development of advanced hot-gas desulfurization processes

    SciTech Connect

    Jothimurugesan, K.

    1999-04-26

    Advanced integrated gasification combined cycle (IGCC) power plants nearing completion, such as Sierra-Pacific, employ a circulating fluidized-bed (transport) reactor hot-gas desulfurization (HGD) process that uses 70-180 {micro}m average particle size (aps) zinc-based mixed-metal oxide sorbent for removing H{sub 2}S from coal gas down to less than 20 ppmv. The sorbent undergoes cycles of absorption (sulfidation) and air regeneration. The key barrier issues associated with a fluidized-bed HGD process are chemical degradation, physical attrition, high regeneration light-off (initiation) temperature, and high cost of the sorbent. Another inherent complication in all air-regeneration-based HGD processes is the disposal of the problematic dilute SO{sub 2} containing regeneration tail-gas. Direct Sulfur Recovery Process (DSRP), a leading first generation technology, efficiently reduces this SO{sub 2} to desirable elemental sulfur, but requires the use of 1-3% of the coal gas, thus resulting in an energy penalty to the plant. Advanced second-generation processes are under development that can reduce this energy penalty by modifying the sorbent so that it could be directly regenerated to elemental sulfur. The objective of this research is to support the near and long term DOE efforts to commercialize the IGCC-HGD process technology. Specifically we aim to develop: optimized low-cost sorbent materials with 70-80 {micro}m average aps meeting all Sierra specs; attrition resistant sorbents with 170 {micro}m aps that allow greater flexibility in the choice of the type of fluidized-bed reactor e.g. they allow increased throughput in a bubbling-bed reactor; and modified fluidizable sorbent materials that can be regenerated to produce elemental sulfur directly with minimal or no use of coal gas. The effort during the reporting period has been devoted to development of optimized low-cost zinc-oxide-based sorbents for Sierra-Pacific. The sorbent surface were modified to prevent

  10. An innovative strategy for open loop control of hot deformation processes

    NASA Astrophysics Data System (ADS)

    Malas, J. C.; Irwin, R. D.; Grandhi, R. V.

    1993-10-01

    A new strategy for systematically calculating near optimal control parameters for hot deformation processes is presented in this article. This approach is based on modern control theory and involves deriving state-space models directly from available material behavior and hot deformation process models. Two basic stages of analysis and optimization are established in this strategy for nonlinear, open loop control system design for producing required microstructural characteristics, uniformity of deformation and temperature distribution, and other important physical requirements of hot worked products.

  11. Statistical analysis of process parameters to eliminate hot cracking of fiber laser welded aluminum alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jin; Wang, Hui-Ping; Wang, Xiaojie; Cui, Haichao; Lu, Fenggui

    2015-03-01

    This paper investigates hot cracking rate in Al fiber laser welding under various process conditions and performs corresponding process optimization. First, effects of welding process parameters such as distance between welding center line and its closest trim edge, laser power and welding speed on hot cracking rate were investigated experimentally with response surface methodology (RSM). The hot cracking rate in the paper is defined as ratio of hot cracking length over the total weld seam length. Based on the experimental results following Box-Behnken design, a prediction model for the hot cracking rate was developed using a second order polynomial function considering only two factor interaction. The initial prediction result indicated that the established model could predict the hot cracking rate adequately within the range of welding parameters being used. The model was then used to optimize welding parameters to achieve cracking-free welds.

  12. A controlled wet-spinning and dip-coating process for preparation of high-permeable TiO2 hollow fiber membranes.

    PubMed

    Zhang, Qi; Wang, Hua; Fan, Xinfei; Chen, Shuo; Yu, Hongtao; Quan, Xie

    2016-01-01

    In order to improve the permeate flux of photocatalytic membranes, we present an approach for coupling TiO2 with ceramic hollow fiber membranes. The ceramic hollow fiber membranes with high permeate flux were fabricated by a controlled wet-spinning process using polyethersulfone (PESf) and ceramic powder as precursors and 1-methyl-2-pyrrolidinone as solvent, and the subsequent TiO2 coating was performed by a dip-coating process using tetra-n-butyl titanate as precursor. It has been found that the PESf/ceramic powder ratio could influence the structure of the membranes. Here the as-prepared TiO2 hollow fiber membranes had a pure water flux of 4,450 L/(m(2)·h). The performance of the TiO2 hollow fiber membrane was evaluated using humic acid (HA) as a test substance. The results demonstrated that this membrane exhibited a higher permeate flux under UV irradiation than in the dark and the HA removal efficiency was enhanced. The approach described here provides an operable route to the development of high-permeable photocatalytic membranes for water treatment. PMID:26901713

  13. Improved performance of dye-sensitized solar cells using TiO2 nanotubes infiltrated by TiO2 nanoparticles using a dipping-rinsing-hydrolysis process

    NASA Astrophysics Data System (ADS)

    Lin, Lu-Yin; Chen, Chia-Yuan; Yeh, Min-Hsin; Tsai, Keng-Wei; Lee, Chuan-Pei; Vittal, R.; Wu, Chun-Guey; Ho, Kuo-Chuan

    2013-12-01

    An efficient back-illuminated dye-sensitized solar cell (DSSC) is made with a flexible Ti-foil based photoanode composed of a composite TiO2 film with TiO2 nanotubes (TNT) and TiO2 nanoparticles (TNP). The composite TiO2 film is fabricated through a novel dipping-rinsing-hydrolysis (DRH) process by inserting TiO2 into TNT and sintering the product to form TNP inside TNT. By directly placing TiO2 nanoparticles into TNT, the former grow internally from the base of TNT to occupy it completely. This solves previous problems of incomplete filling of TNP into TNT, which used partial penetration of TiCl4 reactant from the top of the TNT. In the present case, the TNP are grown from the base of TNT. A DSSC containing TNT and TNP prepared in this way shows a photoelectric efficiency of 6.45%, which is much higher than that (4.21%) of a DSSC with untreated TNT. The films are characterized by using scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The improvement in the photoelectric efficiency is explained by using electrochemical impedance spectroscopy (EIS), incident photon-to-current conversion efficiency (IPCE) analysis, and UV-absorption spectra analysis.

  14. Ultrasonic dip seal maintenance system

    DOEpatents

    Poindexter, Allan M.; Ricks, Herbert E.

    1978-01-01

    A system for removing impurities from the surfaces of liquid dip seals and or wetting the metal surfaces of liquid dip seals in nuclear components. The system comprises an ultrasonic transducer that transmits ultrasonic vibrations along an ultrasonic probe to the metal and liquid surfaces of the dip seal thereby loosening and removing those impurities.

  15. Tackling a Hot Paradox: Laminar Soot Processes-2 (LSP-2)

    NASA Technical Reports Server (NTRS)

    Faeth, Gerard M.; Urban, David L.; Over, Ann (Technical Monitor)

    2002-01-01

    The last place you want to be in traffic is behind the bus or truck that is belching large clouds of soot onto your freshly washed car. Besides looking and smelling bad, soot is a health hazard. Particles range from big enough to see to microscopic and can accumulate in the lungs, potentially leading to debilitating or fatal lung diseases. Soot is wasted energy, and therein lies an interesting paradox: Soot forms in a flame's hottest regions where you would expect complete combustion and no waste. Soot enhances the emissions of other pollutants (carbon monoxide and polyaromatic hydrocarbons, etc.) from flames and radiates unwanted heat to combustion chambers (a candle's yellowish glow is soot radiating heat), among other effects. The mechanisms of soot formation are among the most important unresolved problems of combustion science because soot affects contemporary life in so many ways. Although we have used fire for centuries, many fundamental aspects of combustion remain elusive, in part because of limits imposed by the effects of gravity on Earth. Hot or warm air rises quickly and draws in fresh cold air behind it, thus giving flames the classical teardrop shape. Reactions occur in a very small zone, too fast for scientists to observe, in detail, what is happening inside the flame. The Laminar Soot Processes (LSP-2) experiments aboard STS-107 will use the microgravity environment of space to eliminate buoyancy effects and thus slow the reactions inside a flame so they can be more readily studied. 'Laminar' means a simple, smooth fuel jet burning in air, somewhat like a butane lighter. This classical flame approximates combustion in diesel engines, aircraft jet propulsion engines, and furnaces and other devices. LSP-2 will expand on surprising results developed from its first two flights in 1997. The data suggest the existence of a universal relationship, the soot paradigm, that, if proven, will be used to model and control combustion systems on Earth. STS-107

  16. Multi-field coupled numerical simulation of hot reversible rolling process of GCr15 steel rod

    NASA Astrophysics Data System (ADS)

    Gu, Sendong; Zhang, Liwen; Ruan, Jinhua; Mei, Hongyu; Zhen, Yu; Shi, Xinhua

    2013-05-01

    In this paper, based on rolling technology of hot reversible rolling mill, a multi-filed coupled finite element (FE) model of hot reversible rolling process of large dimension cross-section GCr15 steel rod is established. Thermal, mechanical and microstructural phenomena during the rolling process are coupled in the model. By employing grain growth experiment, double and single hit hot compression experiments, the austenite grain size growth mathematical model and recrystallization behavior mathematical models are determined. And a designed subprogram is coupled in the FE model. Actual hot reversible rolling process of GCr15 steel is simulated using the model and the distribution and evolution of different filed-variables, such as temperature, effective strain and austenite grain size are obtained. To verify the model predictions, hot rolling experiments are carried out and the temperature and microstructure of the rolling metal are compared with the predicted results. The comparison between the two sets of data shows a good agreement.

  17. Microstructural Characterization and Mechanical Performance of Hot Work Tool Steel Processed by Selective Laser Melting

    NASA Astrophysics Data System (ADS)

    Holzweissig, Martin Joachim; Taube, Alexander; Brenne, Florian; Schaper, Mirko; Niendorf, Thomas

    2015-04-01

    Microstructural characterization of hot work tool steel processed by selective laser melting was carried out. The findings shed light on the interrelationship between processing parameters and the microstructural evolution. It was found that the microstructure after layer-wise processing partially consists of metastable-retained austenite which transforms to martensite in a subsequent tensile test. This improves the mechanical properties of the hot work tool steel enabling direct application.

  18. Numerical Prediction of Microstructure and Mechanical Properties During the Hot Stamping Process

    NASA Astrophysics Data System (ADS)

    Kan, Dongbin; Liu, Lizhong; Hu, Ping; Ma, Ning; Shen, Guozhe; Han, Xiaoqiang; Ying, Liang

    2011-08-01

    Numerical simulation and prediction of microstructures and mechanical properties of products is very important in product development of hot stamping parts. With this method we can easily design changes of hot stamping products' properties prior to the manufacturing stage and this offers noticeable time and cost savings. In the present work, the hot stamping process of a U-channel with 22MnB5 boron steels is simulated by using a coupled thermo-mechanical FEM program. Then with the temperature evolution results obtained from the simulation, a model is applied to predict the microstructure evolution during the hot stamping process and mechanical properties of this U-channel. The model consists of a phase transformation model and a mechanical properties prediction model. The phase transformation model which is proposed by Li et al is used to predict the austenite decomposition into ferrite, pearlite, and bainite during the cooling process. The diffusionless austenite-martensite transformation is modeled using the Koistinen and Marburger relation. The mechanical properties prediction model is applied to predict the products' hardness distribution. The numerical simulation is evaluated by comparing simulation results with the U-channel hot stamping experiment. The numerically obtained temperature history is basically in agreement with corresponding experimental observation. The evaluation indicates the feasibility of this set of methods to be used to guide the optimization of hot stamping process parameters and the design of hot stamping tools.

  19. Terrane daylight mapping on large dip-slope terrain based on high-resolution DTM and semi-automatic geoprocessing processes

    NASA Astrophysics Data System (ADS)

    Yeh, Chih-Hsiang; Lin, Ming-Lang; Chan, Yu-Chang; Chang, Kuo-Jen; Hsieh, Yu-Chung

    2015-04-01

    "Daylight" in slope engineering means a lineament appearing on the ground surface casued by a internal weak plane of a rock slope. The morphology of the daylight implies the free surface condition of the rock mass upper the weak plane, directly affecting the slope stability and safety. Traditionally, the reconnaissance of daylight employs field investigation and drillings in local dip slope area, but when mapping in large area, it would be subjected to vegetation cover and budget limitation to get a simply result not used for engineering applications. Therefore, the purpose of this study is to develop a rapid and reliable mapping program based on high-resolution DTM, and to generate a large-scale daylight map for large dip slope area. The methodology can be divided into two phases: the first is re-mapping terrane boundary lineaments using LiDAR data and 3D GIS mapping technology; the second is automatically mapping daylight tracks by trend surface analysis and python scripts based on above terrane boundary lineaments. This study takes the area of Keelung River north bank, which is mainly cuesta topography, for an example. Recently, in the area, the frequency of dip slope landslide occurrence becomes more higher because of human development. One major reason to cause the daylight appearing on downslope is the slope toe cutting or river incision. Hereby, according to the final results of the daylight map, we can assess where the potential landsides dip slops are, and further differentiate three different risks of dip slope from the daylight's morphology, expecting to provide more detail engineering and geological information for furture engineering site selection and the design and application of disaster prevention.

  20. Modeling and FE Simulation of Quenchable High Strength Steels Sheet Metal Hot Forming Process

    NASA Astrophysics Data System (ADS)

    Liu, Hongsheng; Bao, Jun; Xing, Zhongwen; Zhang, Dejin; Song, Baoyu; Lei, Chengxi

    2011-08-01

    High strength steel (HSS) sheet metal hot forming process is investigated by means of numerical simulations. With regard to a reliable numerical process design, the knowledge of the thermal and thermo-mechanical properties is essential. In this article, tensile tests are performed to examine the flow stress of the material HSS 22MnB5 at different strains, strain rates, and temperatures. Constitutive model based on phenomenological approach is developed to describe the thermo-mechanical properties of the material 22MnB5 by fitting the experimental data. A 2D coupled thermo-mechanical finite element (FE) model is developed to simulate the HSS sheet metal hot forming process for U-channel part. The ABAQUS/explicit model is used conduct the hot forming stage simulations, and ABAQUS/implicit model is used for accurately predicting the springback which happens at the end of hot forming stage. Material modeling and FE numerical simulations are carried out to investigate the effect of the processing parameters on the hot forming process. The processing parameters have significant influence on the microstructure of U-channel part. The springback after hot forming stage is the main factor impairing the shape precision of hot-formed part. The mechanism of springback is advanced and verified through numerical simulations and tensile loading-unloading tests. Creep strain is found in the tensile loading-unloading test under isothermal condition and has a distinct effect on springback. According to the numerical and experimental results, it can be concluded that springback is mainly caused by different cooling rats and the nonhomogengeous shrink of material during hot forming process, the creep strain is the main factor influencing the amount of the springback.

  1. Structure and Process of Infrared Hot Electron Transistor Arrays

    PubMed Central

    Fu, Richard

    2012-01-01

    An infrared hot-electron transistor (IHET) 5 × 8 array with a common base configuration that allows two-terminal readout integration was investigated and fabricated for the first time. The IHET structure provides a maximum factor of six in improvement in the photocurrent to dark current ratio compared to the basic quantum well infrared photodetector (QWIP), and hence it improved the array S/N ratio by the same factor. The study also showed for the first time that there is no electrical cross-talk among individual detectors, even though they share the same emitter and base contacts. Thus, the IHET structure is compatible with existing electronic readout circuits for photoconductors in producing sensitive focal plane arrays. PMID:22778655

  2. Dip coating process: Silicon sheet growth development for the large-area silicon sheet task of the low-cost silicon solar array project

    NASA Technical Reports Server (NTRS)

    Heaps, J. D.; Maciolek, R. B.; Harrison, W. B.; Wolner, H. A.; Hendrickson, G.; Nelson, L. D.

    1976-01-01

    To date, an experimental dip-coating facility was constructed. Using this facility, relatively thin (1 mm) mullite and alumina substrates were successfully dip-coated with 2.5 - 3.0 ohm-cm, p-type silicon with areas of approximately 20 sq cm. The thickness and grain size of these coatings are influenced by the temperature of the melt and the rate at which the substrate is pulled from the melt. One mullite substrate had dendrite-like crystallites of the order of 1 mm wide and 1 to 2 cm long. Their axes were aligned along the direction of pulling. A large variety of substrate materials were purchased or developed enabling the program to commence a substrate definition evaluation. Due to the insulating nature of the substrate, the bottom layer of the p-n junction may have to be made via the top surface. The feasibility of accomplishing this was demonstrated using single crystal wafers.

  3. Process window limiting hot spot monitoring for high-volume manufacturing

    NASA Astrophysics Data System (ADS)

    Jochemsen, Marinus; Anunciado, Roy; Timoshkov, Vadim; Hunsche, Stefan; Zhou, Xinjian; Jones, Chris; Callan, Neal

    2016-03-01

    As process window margins for cutting edge DUV lithography continue to shrink, the impact of systematic patterning defects on final yield increases. Finding process window limiting hot spot patterns and monitoring them in high volume manufacturing (HVM) is increasingly challenging with conventional methods, as the size of critical defects can be below the resolution of traditional HVM inspection tools. We utilize a previously presented computational method of finding hot spot patterns by full chip simulation and use this to guide high resolution review tools by predicting the state of the hot spots on all fields of production wafers. In experiments with a 10nm node Metal LELELE vehicle we show a 60% capture rate of after-etch defects down to 3nm in size, at specific hot spot locations. By using the lithographic focus and dose correction knobs we can reduce the number of patterning defects for this test case by ~60%.

  4. Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery

    SciTech Connect

    2001-10-01

    The project goal is to develop a numerical modeling capability to optimize the hot rolling process used to produce aluminum plate. This tool will be used in the forming process so that loss of product will be minimized. Product lost in the rolling process requires the energy-intensive steps of remelting and reforming into an ingot.

  5. Restructuring That Lasts: Managing the Performance Dip.

    ERIC Educational Resources Information Center

    Eastwood, Kenneth W.; Louis, Karen Seashore

    1992-01-01

    School improvement literature focuses on the early stages of the change process and neglects actions to ensure its permanence. This article reviews research on institutionalization and the management of change in schools and develops a model for managing performance dips. Change facilitators must create administrative support and understanding,…

  6. Avoiding Carbon Bed Hot Spots in Thermal Process Off-Gas Systems

    SciTech Connect

    Nick Soelberg; Joe Enneking

    2011-05-01

    Mercury has had various uses in nuclear fuel reprocessing and other nuclear processes, and so is often present in radioactive and mixed (radioactive and hazardous) wastes. Test programs performed in recent years have shown that mercury in off-gas streams from processes that treat radioactive wastes can be controlled using fixed beds of activated sulfur-impregnated carbon, to levels low enough to comply with air emission regulations such as the Hazardous Waste Combustor (HWC) Maximum Achievable Control Technology (MACT) standards. Carbon bed hot spots or fires have occurred several times during these tests, and also during a remediation of tanks that contained mixed waste. Hot spots occur when localized areas in a carbon bed become heated to temperatures where oxidation occurs. This heating typically occurs due to heat of absoption of gas species onto the carbon, but it can also be caused through external means such as external heaters used to heat the carbon bed vessel. Hot spots, if not promptly mitigated, can grow into bed fires. Carbon bed hot spots and fires must be avoided in processes that treat radioactive and mixed waste. Hot spots are detected by (a) monitoring in-bed and bed outlet gas temperatures, and (b) more important, monitoring of bed outlet gas CO concentrations. Hot spots are mitigated by (a) designing for appropriate in-bed gas velocity, for avoiding gas flow maldistribution, and for sufficient but not excessive bed depth, (b) appropriate monitoring and control of gas and bed temperatures and compositions, and (c) prompt implementation of corrective actions if bed hot spots are detected. Corrective actions must be implemented quickly if bed hot spots are detected, using a graded approach and sequence starting with corrective actions that are simple, quick, cause the least impact to the process, and are easiest to recover from.

  7. Extended Characterization of Chemical Processes in Hot Cells Using Environmental Swipe Samples

    SciTech Connect

    Olsen, Khris B.; Mitroshkov, Alexandre V.; Thomas, M-L; Lepel, Elwood A.; Brunson, Ronald R.; Ladd-Lively, Jennifer

    2012-09-15

    Environmental sampling is used extensively by the International Atomic Energy Agency (IAEA) for verification of information from State declarations or a facility’s design regarding nuclear activities occurring within the country or a specific facility. Environmental sampling of hot cells within a facility under safeguards is conducted using 10.2 cm x 10.2 cm cotton swipe material or cellulose swipes. Traditional target analytes used by the IAEA to verify operations within a facility include a select list of gamma-emitting radionuclides and total and isotopic U and Pu. Analysis of environmental swipe samples collected within a hot-cell facility where chemical processing occurs may also provide information regarding specific chemicals used in fuel processing. However, using swipe material to elucidate what specific chemical processes were/are being used within a hot cell has not been previously evaluated. Staff from Pacific Northwest National Laboratory (PNNL) and Oak Ridge National Laboratory (ORNL) teamed to evaluate the potential use of environmental swipe samples as collection media for volatile and semivolatile organic compounds. This evaluation was initiated with sample collection during a series of Coupled End-to-End (CETE) reprocessing runs at ORNL. The study included measurement of gamma emitting radionuclides, total and isotopic U and Pu, and volatile and semivolatile organic compounds. These results allowed us to elucidate what chemical processes used in the hot cells during reprocessing of power reactor and identify other legacy chemicals used in hot cell operations which predate the CETE process.

  8. An Approach to Optimize Size Parameters of Forging by Combining Hot-Processing Map and FEM

    NASA Astrophysics Data System (ADS)

    Hu, H. E.; Wang, X. Y.; Deng, L.

    2014-11-01

    The size parameters of 6061 aluminum alloy rib-web forging were optimized by using hot-processing map and finite element method (FEM) based on high-temperature compression data. The results show that the stress level of the alloy can be represented by a Zener-Holloman parameter in a hyperbolic sine-type equation with the hot deformation activation energy of 343.7 kJ/mol. Dynamic recovery and dynamic recrystallization concurrently preceded during high-temperature deformation of the alloy. Optimal hot-processing parameters for the alloy corresponding to the peak value of 0.42 are 753 K and 0.001 s-1. The instability domain occurs at deformation temperature lower than 653 K. FEM is an available method to validate hot-processing map in actual manufacture by analyzing the effect of corner radius, rib width, and web thickness on workability of rib-web forging of the alloy. Size parameters of die forgings can be optimized conveniently by combining hot-processing map and FEM.

  9. Flow behavior of polymers during the roll-to-roll hot embossing process

    NASA Astrophysics Data System (ADS)

    Deng, Yujun; Yi, Peiyun; Peng, Linfa; Lai, Xinmin; Lin, Zhongqin

    2015-06-01

    The roll-to-roll (R2R) hot embossing process is a recent advancement in the micro hot embossing process and is capable of continuously fabricating micro/nano-structures on polymers, with a high efficiency and a high throughput. However, the fast forming of the R2R hot embossing process limits the time for material flow and results in complicated flow behavior in the polymers. This study presents a fundamental investigation into the flow behavior of polymers and aims towards the comprehensive understanding of the R2R hot embossing process. A three-dimensional (3D) finite element (FE) model based on the viscoelastic model of polymers is established and validated for the fabrication of micro-pyramids using the R2R hot embossing process. The deformation and recovery of micro-pyramids on poly(vinyl chloride) (PVC) film are analyzed in the filling stage and the demolding stage, respectively. Firstly, in the analysis of the filling stage, the temperature distribution on the PVC film is discussed. A large temperature gradient is observed along the thickness direction of the PVC film and the temperature of the top surface is found to be higher than that of the bottom surface, due to the poor thermal conductivity of PVC. In addition, creep strains are demonstrated to depend highly on the temperature and are also observed to concentrate on the top layer of the PVC film because of high local temperature. In the demolding stage, the recovery of the embossed micro-pyramids is obvious. The cooling process is shown to be efficient for the reduction of recovery, especially when the mold temperature is high. In conclusion, this research advances the understanding of the flow behavior of polymers in the R2R hot embossing process and might help in the development of the highly accurate and highly efficient fabrication of microstructures on polymers.

  10. Extraction of Lipids from Flax Processing Waste Using Hot Ethanol

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The cuticle of flax stems contain lipids that provide a protective barrier to pathogens and control moisture loss. These lipids include wax esters and long chain fatty alcohols or policosanols. Cuticle fragments generated during several different fiber processing operations retain these lipid compou...

  11. The influences of fluorine and process variations on polysilicon film stress and MOSFET hot carrier effects

    NASA Technical Reports Server (NTRS)

    Lowry, Lynn E.; Macwilliams, Kenneth P.; Isaac, Mary

    1991-01-01

    The use of fluorinated gate oxides may provide an improvement in nMOSFET reliability by enhancing hot carrier resistance. In order to clarify the mechanisms by which polysilicon processing and fluorination influence the oxide behavior, a matrix of nMOSFET structures was prepared using various processing, doping, and implantation strategies. These structures were evaluated for crystalline morphology and chemical element distribution. Mechanical stress measurements were taken on the polysilicon films from room temperature to cryogenic temperature. These examinations showed that fluorination of a structure with randomly oriented polysilicon can reduce residual mechanical stress and improve hot carrier resistance at room temperature.

  12. Current hot questions on the s process in AGB stars

    NASA Astrophysics Data System (ADS)

    Lugaro, M.; Campbell, S. W.; D'Orazi, V.; Karakas, A. I.; Garcia-Hernandez, D. A.; Stancliffe, R. J.; Tagliente, G.; Iliadis, C.; Rauscher, T.

    2016-01-01

    Asymptotic giant branch (AGB) stars are a main site of production of nuclei heavier than iron via the s process. In massive (>4 M⊙) AGB stars the operation of the 22Ne neutron source appears to be confirmed by observations of high Rb enhancements, while the lack of Tc in these stars rules out 13C as a main source of neutrons. The problem is that the Rb enhancements are not accompanied by Zr enhancements, as expected by s-process models. This discrepancy may be solved via a better understanding of the complex atmospheres of AGB stars. Second- generation stars in globular clusters (GCs), on the other hand, do not show enhancements in any s-process elements, not even Rb. If massive AGB stars are responsible for the composition of these GC stars, they may have evolved differently in GCs than in the field. In AGB stars of lower masses, 13C is the main source of neutrons and we can potentially constrain the effects of rotation and proton-ingestion episodes using the observed composition of post-AGB stars and of stardust SiC grains. Furthermore, independent asteroseismology observations of the rotational velocities of the cores of red giants and of white dwarves will play a fundamental role in helping us to better constrain the effect of rotation. Observations of carbon-enhanced metal-poor stars enriched in both Ba and Eu may require a neutron flux in-between the s and the r process, while the puzzling increase of Ba as function of the age in open clusters, not accompanied by increase in any other element heavier than iron, require further observational efforts. Finally, stardust SiC provides us high-precision constraints to test nuclear inputs such as neutron-capture cross sections of stable and unstable isotopes and the impact of excited nuclear states in stellar environments.

  13. Improving the granule strength of roller-compacted ibuprofen sodium for hot-melt coating processing.

    PubMed

    Lopes, Diogo Gomes; Garsuch, Verena; Becker, Karin; Paudel, Amrit; Stehr, Michael; Zimmer, Andreas; Salar-Behzadi, Sharareh

    2016-08-20

    Solvent-free hot-melt coating processing is a novel and cost-efficient approach to manufacturing taste-masked multiparticulate systems. However, most API powders are fine and cohesive and not processable by hot-melt coating. The aim of this study was to produce dense and abrasion-resistant granules with high drug content (>80%) via roller compaction for hot-melt coating process optimization. The selected API was ibuprofen sodium dihydrate, a salt of ibuprofen with improved bioavailability and poor intrinsic compactibility. The formulation and roller compaction process were developed for the production of granules with 94%w/w of API and low friability (∼30%), using sorbitol and isomalt as excipients. The strong bonding mechanism relied on powder jamming prior to the rollers and was investigated via scanning electron microscopy, differential scanning calorimetry and small and wide angle X-ray scattering. It was shown that sorbitol crystals are solubilized during roller compaction and recrystallize as sorbitol hydrate, acting as strong solid bridges. The robustness of the roller compaction process and the re-compaction of fines were investigated. A statistical design of experiments was conducted to evaluate the hot-melt coating process for taste masking of ibuprofen sodium granules. Taste masking required coating ratios higher than 40%w/w of granule batch, emphasizing the need for high-drug-content and abrasion-resistant granules. PMID:27346416

  14. Polycarbonate as an elasto-plastic material model for simulation of the microstructure hot imprint process.

    PubMed

    Narijauskaitė, Birutė; Palevičius, Arvydas; Gaidys, Rimvydas; Janušas, Giedrius; Sakalys, Rokas

    2013-01-01

    The thermal imprint process of polymer micro-patterning is widely applied in areas such as manufacturing of optical parts, solar energy, bio-mechanical devices and chemical chips. Polycarbonate (PC), as an amorphous polymer, is often used in thermoforming processes because of its good replication characteristics. In order to obtain replicas of the best quality, the imprint parameters (e.g., pressure, temperature, time, etc.) must be determined. Therefore finite element model of the hot imprint process of lamellar periodical microstructure into PC has been created using COMSOL Multiphysics. The mathematical model of the hot imprint process includes three steps: heating, imprinting and demolding. The material properties of amorphous PC strongly depend on the imprint temperature and loading pressure. Polycarbonate was modelled as an elasto-plastic material, since it was analyzed below the glass transition temperature. The hot imprint model was solved using the heat transfer and the solid stress-strain application modes with thermal contact problem between the mold and polycarbonate. It was used for the evaluation of temperature and stress distributions in the polycarbonate during the hot imprint process. The quality of the replica, by means of lands filling ratio, was determined as well. PMID:23974153

  15. Radioactive spent resins conditioning by the hot super-compaction process

    SciTech Connect

    Roth, Andreas; Centner, Baudouin; Lemmens, Alain

    2007-07-01

    Spent ion exchanger media are considered to be problematic waste that, in many cases, requires special approaches and precautions during its immobilization to meet the acceptance criteria for disposal. The waste acceptance criteria define, among others, the quality of waste forms for disposal, and therefore will sometimes define appropriate treatment options. The selection of treatment options for spent ion exchange materials must consider their physical and chemical characteristics. Basically, the main methods for the treatment of spent organic ion exchange materials, following to pretreatment methods are: - Direct immobilization, producing a stable end product by using Cement, Bitumen, Polymer or High Integrity Containers, - The destruction of the organic compounds by using Thermochemical processes or Oxidation to produce an inorganic intermediate product that may or may not be further conditioned for storage and/or disposal, - The complete removal of the resin inner structural water by a thermal process. After a thorough technical economical analysis, Tractebel Engineering selected the Resin Hot Compaction Process to be installed at Tihange Nuclear Power Plant. The Resin Hot Compaction Process is used to make dense homogenous organic blocks from a wide range of particulate waste. In this process spent resins are first dewatered and dried to remove the inner structural water content. The drying takes place in a drying vessel that holds the contents of two 200 L drums (Figure). In the oil heated drying and mixing unit, the resins are heated to the necessary process temperature for the hot pressing step and then placed into special metal drums, which are automatically lidded and immediately transferred to a high force compactor. After high force compaction the pellets are transferred to a measuring unit, where the dose rate, height and weight are automatically measured and recorded. A volume reduction factor of approximately up to four (depending on the type of

  16. Thermal performance of a photographic laboratory process: Solar Hot Water System

    NASA Technical Reports Server (NTRS)

    Walker, J. A.; Jensen, R. N.

    1982-01-01

    The thermal performance of a solar process hot water system is described. The system was designed to supply 22,000 liters (5,500 gallons) per day of 66 C (150 F) process water for photographic processing. The 328 sq m (3,528 sq. ft.) solar field has supplied 58% of the thermal energy for the system. Techniques used for analyzing various thermal values are given. Load and performance factors and the resulting solar contribution are discussed.

  17. Continuous change of supersaturation and evolution of oriented structure in dipping LPE process of YBa2Cu3O7-δ

    NASA Astrophysics Data System (ADS)

    Guo, L. S.; Chen, Y. Y.; Yao, X.

    2014-10-01

    Liquid phase epitaxy (LPE) of YBa2Cu3O7-δ (YBCO) films was performed by vertical dipping along both the [0 0 1] and the [1 1 0] directions of (1 1 0) NdGaO3 (NGO) substrates. Remarkably, an evolution of oriented structure from c-axis to a-axis, corresponding to the supersaturation (σ) change from high to low level, was explicitly observed on a single NGO substrate. Distinctively, creeping along the [0 0 1] direction and forming a low-σ-related a-oriented film with a crack-free macrostructure, the liquid presented a strong anisotropic wettability with the NGO substrate. Most importantly, this work provides a unique method to achieve high-quality a-axis YBCO LPE films, which are potentially appropriate for Josephson junction devices.

  18. Powder processing of nitrides (excluding hot isostatic processing). (Latest citations from Engineered Materials abstracts). NewSearch

    SciTech Connect

    Not Available

    1994-10-01

    The bibliography contains citations concerning the properties and processing of metal nitride ceramics and refractories. Citations consider compacting and sintering processes. Phase transformations, crystallization, and devitrification processes are considered. Aluminum nitride, boron nitride, silicon nitride, silicon oxynitride, and titanium nitride are among materials discussed. The use of hot isostatic pressing is considered in a separate bibliography. (Contains 250 citations and includes a subject term index and title list.)

  19. Radioactive Spent Resins Conditioning by the Hot Supercompaction Process at Tihange NPP

    SciTech Connect

    Centner, B.; Vanderperre, S.

    2008-07-01

    Spent ion-exchange media are considered to be problematic waste that, in many cases, requires special approaches and precautions during its immobilization to meet the acceptance criteria for disposal. The waste acceptance criteria define, among others, the quality of waste forms for disposal, and therefore will sometimes define appropriate treatment options. The selection of treatment options for spent ion-exchange materials must consider their physical and chemical characteristics. Basically, the main methods for the treatment of spent organic ion-exchange materials, following to pre-treatment methods are: - Direct immobilization, producing a stable end product by using cement, bitumen, polymer or high integrity containers; - The destruction of the organic compounds by using thermochemical processes or oxidation to produce an inorganic intermediate product that may or may not be further conditioned for storage and/or disposal; - The complete removal of the resin inner structural water by a thermal process, followed by a supercompaction of the hot dried resins. At Tihange Nuclear Power Plant, spent ion-exchange resins were conditioned by embedding in a polymer matrix with a mobile processing installation. For safety and cost reasons, Electrabel, the Belgian Utility, decided to investigate by which process the former one should be replaced. To carry out this mission, Electrabel entrusted Tractebel Engineering with the selection of the most suitable process available on the international market. After a thorough technical economical analysis, Tractebel Engineering selected the Resin Hot Supercompaction Process to be installed at Tihange Nuclear Power Plant. The Resin Hot Supercompaction Process is used to make water free dense homogeneous organic blocks from a wide range of particulate waste. In this process, spent resins are first dewatered and dried to remove the inner structural water content. The drying takes place in a drying vessel that holds the contents of

  20. Hot deformation behavior and processing map of a 9Cr ferritic/martensitic ODS steel

    NASA Astrophysics Data System (ADS)

    Zhang, Guangming; Zhou, Zhangjian; Sun, Hongying; Zou, Lei; Wang, Man; Li, Shaofu

    2014-12-01

    The hot deformation behavior of 9Cr oxide-dispersion-strengthened (ODS) steel fabricated through the process of mechanical alloying and hot isostatic pressing (HIP) as investigated through hot compression deformation tests on the Gleeble-1500D simulator in the temperature range of 1050-1200 °C and strain rate range of 0.001 s-1-1 s-1. The relationship between the rheological stress and the strain rate was also studied. The activation energy and the stress and material parameters of the hyperbolic-sine equation were resolved according to the data obtained. The processing map was also proposed. The results show that the flow stress decreases as the temperature increases, and that decreasing of the strain rate of the 9Cr ODS steel results in a positive strain rate sensitivity. It is clear that dynamic recrystallization is influenced by both temperature and strain rate. The results of this study may provide a good reference for the selection of hot working parameters for 9Cr ODS steel. The optimum processing domains are at 1200 °C with a strain rate of 1 s-1 and in the range of 1080-1100 °C with a strain rate between 0.018 s-1 and 0.05 s-1.

  1. Hot Isostatic Press Manufacturing Process Development for Fabrication of RERTR Monolithic Fuel Plates

    SciTech Connect

    Crapps, Justin M.; Clarke, Kester D.; Katz, Joel D.; Alexander, David J.; Aikin, Beverly; Vargas, Victor D.; Montalvo, Joel D.; Dombrowski, David E.; Mihaila, Bogdan

    2012-06-06

    We use experimentation and finite element modeling to study a Hot Isostatic Press (HIP) manufacturing process for U-10Mo Monolithic Fuel Plates. Finite element simulations are used to identify the material properties affecting the process and improve the process geometry. Accounting for the high temperature material properties and plasticity is important to obtain qualitative agreement between model and experimental results. The model allows us to improve the process geometry and provide guidance on selection of material and finish conditions for the process strongbacks. We conclude that the HIP can must be fully filled to provide uniform normal stress across the bonding interface.

  2. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface

    PubMed Central

    Gu, Yun-qing; Fan, Tian-xing; Mou, Jie-gang; Yu, Wei-bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis. PMID:27022235

  3. Experiment Research on Hot-Rolling Processing of Nonsmooth Pit Surface.

    PubMed

    Gu, Yun-Qing; Fan, Tian-Xing; Mou, Jie-Gang; Yu, Wei-Bo; Zhao, Gang; Wang, Evan

    2016-01-01

    In order to achieve the nonsmooth surface drag reduction structure on the inner polymer coating of oil and gas pipelines and improve the efficiency of pipeline transport, a structural model of the machining robot on the pipe inner coating is established. Based on machining robot, an experimental technique is applied to research embossing and coating problems of rolling-head, and then the molding process rules under different conditions of rolling temperatures speeds and depth are analyzed. Also, an orthogonal experiment analysis method is employed to analyze the different effects of hot-rolling process apparatus on the embossed pits morphology and quality of rolling. The results also reveal that elevating the rolling temperature or decreasing the rolling speed can also improve the pit structure replication rates of the polymer coating surface, and the rolling feed has little effect on replication rates. After the rolling-head separates from the polymer coating, phenomenon of rebounding and refluxing of the polymer coating occurs, which is the reason of inability of the process. A continuous hot-rolling method for processing is used in the robot and the hot-rolling process of the processing apparatus is put in a dynamics analysis. PMID:27022235

  4. No More Sheep Dipping.

    ERIC Educational Resources Information Center

    Reinhart, Carlene

    1997-01-01

    Innovative companies focus on developing the knowledge capital of workers by providing learning support, not training. Learning support systems identify the current state of knowledge and skills and desired performance results, individualize learning for each worker, and integrate learning activities into work processes. (SK)

  5. Hot Deformation Characteristics and Processing Maps of the Cu-Cr-Zr-Ag Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Yi; Chai, Zhe; Volinsky, Alex A.; Sun, Huili; Tian, Baohong; Liu, Ping; Liu, Yong

    2016-03-01

    The hot deformation behavior of the Cu-Cr-Zr-Ag alloy has been investigated by hot compressive tests in the 650-950 °C temperature and 0.001-10 s-1 strain rate ranges using Gleeble-1500D thermo-mechanical simulator. The microstructure evolution of the alloy during deformation was characterized using optical and transmission electron microscopy. The flow stress decreases with the deformation temperature and increases with the strain rate. The apparent activation energy for hot deformation of the alloy was 343.23 kJ/mol. The constitutive equation of the alloy based on the hyperbolic-sine equation was established to characterize the flow stress as a function of the strain rate and the deformation temperature. The processing maps were established based on the dynamic material model. The optimal processing parameters for hot deformation of the Cu-Cr-Zr-Ag alloy are 900-950 °C and 0.001-0.1 s-1 strain rate. The evolution of DRX microstructure strongly depends on the deformation temperature and the strain rate.

  6. Structural, optical, and electrical properties of ZnO thin films deposited by sol-gel dip-coating process at low temperature

    NASA Astrophysics Data System (ADS)

    Kim, Soaram; Nam, Giwoong; Yoon, Hyunsik; Park, Hyunggil; Choi, Hyonkwang; Kim, Jong Su; Kim, Jin Soo; Kim, Do Yeob; Kim, Sung-O.; Leem, Jae-Young

    2014-07-01

    Sol-gel dip-coating was used to prepare ZnO thin films with relaxed residual stress by lowering the deposition temperature from room temperature (25°C) to -25°C. The effect of deposition temperature on the structural, optical, and electrical properties of the films was characterized using scanning electron microscopy (SEM), Raman spectroscopy, photoluminescence (PL), ultraviolet-visible (UV-Vis) spectroscopy and reflectance accessory, and the van der Pauw method. All the thin films were deposited successfully onto quartz substrates and exhibited fibrous root morphology. At low temperature, the deposition rate was higher than at room temperature (RT) because of enhanced viscosity of the films. Further, lowering the deposition temperature affected the structural, optical, and electrical properties of the ZnO thin films. The surface morphology, residual stress, PL properties, and optical transmittance and reflectance of the films were measured, and this information was used to determine the absorption coefficient, optical band gap, Urbach energy, refractive index, refractive index at infinite wavelength, extinction coefficient, single-oscillator energy, dispersion energy, average oscillator wavelength, moments M -1 and M -3, dielectric constant, optical conductivity, and electrical resistivity of the ZnO thin films.

  7. Recent developments in modeling of hot rolling processes: Part I - Fundamentals

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    The numerical simulation of industrial rolling processes has gained substantial relevance over the past decades. A large variety of models have been put forward to simulate single and multiple rolling passes taking various interactions between the process, the microstructure evolution and the rolling mill into account. On the one hand, these include sophisticated approaches which couple models on all scales from the product's microstructure level up to the elastic behavior of the roll stand. On the other hand, simplified but fast models are used for on-line process control and automatic pass schedule optimization. This publication gives a short overview of the fundamental equations used in modeling of hot rolling of metals. Part II of this paper will present selected applications of hot rolling simulations.

  8. Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery

    SciTech Connect

    Couch, R; Becker, R; Rhee, M; Li, M

    2004-09-24

    Lawrence Livermore National Laboratory participated in a U. S. Department of Energy/Office of Industrial Technology sponsored research project 'Development of a Rolling Process Design Tool for Use in Improving Hot Roll Slab Recovery', as a Cooperative Agreement TC-02028 with the Alcoa Technical Center (ATC). The objective of the joint project with Alcoa is to develop a numerical modeling capability to optimize the hot rolling process used to produce aluminum plate. Product lost in the rolling process and subsequent recycling, wastes resources consumed in the energy-intensive steps of remelting and reprocessing the ingot. The modeling capability developed by project partners will be used to produce plate more efficiently and with reduced product loss.

  9. The Relationship between Emotional Intelligence and Cool and Hot Cognitive Processes: A Systematic Review.

    PubMed

    Gutiérrez-Cobo, María José; Cabello, Rosario; Fernández-Berrocal, Pablo

    2016-01-01

    Although emotion and cognition were considered to be separate aspects of the psyche in the past, researchers today have demonstrated the existence of an interplay between the two processes. Emotional intelligence (EI), or the ability to perceive, use, understand, and regulate emotions, is a relatively young concept that attempts to connect both emotion and cognition. While EI has been demonstrated to be positively related to well-being, mental and physical health, and non-aggressive behaviors, little is known about its underlying cognitive processes. The aim of the present study was to systematically review available evidence about the relationship between EI and cognitive processes as measured through "cool" (i.e., not emotionally laden) and "hot" (i.e., emotionally laden) laboratory tasks. We searched Scopus and Medline to find relevant articles in Spanish and English, and divided the studies following two variables: cognitive processes (hot vs. cool) and EI instruments used (performance-based ability test, self-report ability test, and self-report mixed test). We identified 26 eligible studies. The results provide a fair amount of evidence that performance-based ability EI (but not self-report EI tests) is positively related with efficiency in hot cognitive tasks. EI, however, does not appear to be related with cool cognitive tasks: neither through self-reporting nor through performance-based ability instruments. These findings suggest that performance-based ability EI could improve individuals' emotional information processing abilities. PMID:27303277

  10. Imaging-based optical caliper for objects in hot manufacturing processes

    SciTech Connect

    Huang, Howard

    2013-04-03

    OG Technologies, Inc. (OGT), in conjunction with its industrial and academic partners, proposes to develop an Imaging-Based Optical Caliper (hereafter referred to as OC) for Objects in Hot Manufacturing Processes. The goal is to develop and demonstrate the OC with the synergy of OGT's current technological pool and other innovations to provide a light weight, robust, safe and accurate portable dimensional measurement device for hot objects with integrated wireless communication capacity to enable real time process control. The technical areas of interest in this project are the combination of advanced imaging, Sensor Fusion, and process control. OGT believes that the synergistic interactions between its current set of technologies and other innovations could deliver products that are viable and have high impact in the hot manufacture processes, such as steel making, steel rolling, open die forging, and glass industries, resulting in a new energy efficient control paradigm in the operations through improved yield, prolonged tool life and improved quality. In-line dimension measurement and control is of interest to the steel makers, yet current industry focus is on the final product dimension only instead of whole process due to the limit of man power, system cost and operator safety concerns. As sensor technologies advances, the industry started to see the need to enforce better dimensional control throughout the process, but lack the proper tools to do so. OGT along with its industrial partners represent the indigenous effort of technological development to serve the US steel industry. The immediate market that can use and get benefited from the proposed OC is the Steel Industry. The deployment of the OC has the potential to provide benefits in reduction of energy waste, CO2 emission, waste water amount, toxic waste, and so forth. The potential market after further expended function includes Hot Forging and Freight Industries. The OC prototypes were fabricated, and

  11. Microstructural control in hot working of IN-718 superalloy using processing map

    SciTech Connect

    Srinivasan, N.; Prasad, Y.V.R.K. . Dept. of Metallurgy)

    1994-10-01

    the hot-working characteristics of IN-718 are studied in the temperature range 900 C to 1,200 C and strain rate range 0.001 to 100 s[sup [minus]1] using hot compression tests. Processing maps for hot working are developed on the basis of the strain-rate sensitivity variations with temperature and strain rate and interpreted using a dynamic materials model. The map exhibits two domains of dynamic recrystallization (DRX): one occurring at 950 C and 0.001 s[sup [minus]1] with an efficiency of power dissipation of 37 pct and the other at 1200 C and 0.1 s[sup [minus]1] with an efficiency of 40 pct. Dynamic recrystallization in the former domain is nucleated by the [delta](Ni[sub 3]Nb) precipitates and results in fine-grained microstructure. In the high-temperature DRX domain, carbides dissolve in the matrix and make interstitial carbon atoms available for increasing the rate of dislocation generation for DRX nucleation. It is recommended that IN-718 may be hot-forged initially at 1,200 C and 0.1 s[sup [minus]1] and finish-forged at 950 C and 0.001 s [sup [minus]1] so that fine-grained structure may be achieved. The available forging practice validates these results from processing maps. At temperatures lower than 1,000 C and strain rates higher than 1 s[sup [minus]1], the material exhibits adiabatic shear bands. Also, at temperatures higher than 1150 C and strain rates more than 1 s[sup [minus]1], IN-718 exhibits intercrystalline cracking. Both these regimes may be avoided in hot-working IN-718.

  12. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    NASA Astrophysics Data System (ADS)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  13. Application of a hot-melt granulation process to enhance fenofibrate solid dose manufacturing.

    PubMed

    Chaudhary, Rakesh Singh; Amankwaa, Edward; Kumar, Sandeep; Hu, Tom; Chan, Mohamed; Sanghvi, Pradeep

    2016-07-01

    Evaluation of hot-melt granulation of fenofibrate and croscarmellose sodium and its cooling time for the molten mass in a ratio of 55:45 was conducted to assess the manufacturing process capability to produce an acceptable granulation which flows well on Korsch PH300 tablet compression machine. The formation of the drug-polymer eutectic mixture was investigated by differential scanning calorimetry, scanning electron microscopy and X-ray powder diffraction. The physical properties of the hot-melt was determined by examining the milled blocks after solidification and milling after cooling periods of 10, 20 and 30 d. The milled material was assessed for the effect of hold time of the blend on the solid dose compression characteristics. The impact of cooling on the processing of the blocks was assessed after 10, 20 and 30 d of cooling. The study suggests that after the hot-melt formed the fenofibrate crystallized independently and a solid solution with croscarmellose sodium was not formed. The age of the blocks determined the hardness of the crystals, changing the processing nature of the granules with respect to compression and powder flow characteristics. The blocks processed after 20 d and beyond produced granules with a characteristic suitable for holding the blend for 14 d in the bin with no impact on flow properties and compressibility of the blend. There was no chipping, capping, sticking or picking observed and a higher compression speed was achieved. PMID:26552938

  14. Idaho Chemical Processing Plant Liquid Effluent Treatment and Disposal Facility hot test report

    SciTech Connect

    Hastings, R.L.

    1993-09-01

    Prior to initial operation with radioactive feed or ``hot`` operation, the Liquid Effluent Treatment and Disposal (LET&D) Facility underwent extensive testing. This report provides a detailed description and analysis of this testing. Testing has determined that LET&D is capable of processing radioactive solutions between the design flowrates of 275 gph to 550 gph. Modifications made to prevent condensation on the off-gas HEPA filters, to the process vacuum control, bottoms cooler rupture disks, and feed control system operation were successful. Unfortunately, two mixers failed prior to ``hot`` testing due to manufacturer`s error which limited operation of the PEW Evaporator System and sampling was not able to prove that design removal efficiencies for Mercury, Cadmium, Plutonium, and Non-Volatile Radionuclides.

  15. DIP2A functions as a FSTL1 receptor.

    PubMed

    Ouchi, Noriyuki; Asaumi, Yasuhide; Ohashi, Koji; Higuchi, Akiko; Sono-Romanelli, Saki; Oshima, Yuichi; Walsh, Kenneth

    2010-03-01

    FSTL1 is an extracellular glycoprotein whose functional significance in physiological and pathological processes is incompletely understood. Recently, we have shown that FSTL1 acts as a muscle-derived secreted factor that is up-regulated by Akt activation and ischemic stress and that FSTL1 exerts favorable actions on the heart and vasculature. Here, we sought to identify the receptor that mediates the cellular actions of FSTL1. We identified DIP2A as a novel FSTL1-binding partner from the membrane fraction of endothelial cells. Co-immunoprecipitation assays revealed a direct physical interaction between FSTL1 and DIP2A. DIP2A was present on the cell surface of endothelial cells, and knockdown of DIP2A by small interfering RNA reduced the binding of FSTL1 to cells. In cultured endothelial cells, knockdown of DIP2A by small interfering RNA diminished FSTL1-stimulated survival, migration, and differentiation into network structures and inhibited FSTL1-induced Akt phosphorylation. In cultured cardiac myocytes, ablation of DIP2A reduced the protective actions of FSTL1 on hypoxia/reoxygenation-induced apoptosis and suppressed FSTL1-induced Akt phosphorylation. These data indicate that DIP2A functions as a novel receptor that mediates the cardiovascular protective effects of FSTL1. PMID:20054002

  16. Prediction of Proper Temperatures for the Hot Stamping Process Based on the Kinetics Models

    NASA Astrophysics Data System (ADS)

    Samadian, P.; Parsa, M. H.; Mirzadeh, H.

    2015-02-01

    Nowadays, the application of kinetics models for predicting microstructures of steels subjected to thermo-mechanical treatments has increased to minimize direct experimentation, which is costly and time consuming. In the current work, the final microstructures of AISI 4140 steel sheets after the hot stamping process were predicted using the Kirkaldy and Li kinetics models combined with new thermodynamically based models in order for the determination of the appropriate process temperatures. In this way, the effect of deformation during hot stamping on the Ae3, Acm, and Ae1 temperatures was considered, and then the equilibrium volume fractions of phases at different temperatures were calculated. Moreover, the ferrite transformation rate equations of the Kirkaldy and Li models were modified by a term proposed by Åkerström to consider the influence of plastic deformation. Results showed that the modified Kirkaldy model is satisfactory for the determination of appropriate austenitization temperatures for the hot stamping process of AISI 4140 steel sheets because of agreeable microstructure predictions in comparison with the experimental observations.

  17. Review of the phenomenon of dips in spectral lines emitted from plasmas and their applications

    NASA Astrophysics Data System (ADS)

    Oks, E.; Dalimier, E.; Faenov, A.; Renner, O.

    2014-11-01

    The review covers theoretical and experimental studies of two kinds of dips (local depressions) in spectral line profiles emitted by plasmas: Langmuir-wave-caused dips (L-dips) and charge-exchange-caused dips (X-dips). Positions of L-dips (relative to the unperturbed wavelength of a spectral line) scale with the electron density Ne roughly as Ne1/2, while positions of X-dips are almost independent of Ne. L-dips and X-dips phenomena are interesting and important both fundamentally and practically. The fundamental interest is due to a rich physics behind each of these phenomena. As for important practical applications, they are as follows. Observation of L-dips constitutes a very accurate method to measure the electron density in plasmas - the method that does not require the knowledge of the electron temperature. L-dips also allow measuring the amplitude of the electric field of Langmuir waves - the only one spectroscopic method available for this purpose. In the most recent laser plasma experiments, L-dips were found to be a spectroscopic signature of the two-plasmon decay instability. This instability causes hot-electron generation and is a critical part in laser-driven inertial confinement fusion program. As for observations of X-dips, they serve to determine rates of charge exchange between multicharged ions. This is an important reference data virtually inaccessible by other experimental methods. The rates of charge exchange are essential for magnetic fusion in tokamaks, for population inversion in the soft x-ray and VUV ranges, for ion storage devices, as well as for astrophysics (e.g., for the solar plasma and for determining the physical state of planetary nebulae).

  18. Solar process heat technology in action: The process hot water system at the California Correctional Institution at Tehachapi

    SciTech Connect

    Hewett, R. ); Gee, R.; May, K. )

    1991-12-01

    Solar process heat technology relates to solar thermal energy systems for industry, commerce, and government. Applications include water preheating and heating, steam generation, process hot air, ventilation air heating, and refrigeration. Solar process heat systems are available for commercial use. At the present time, however, they are economically viable only in niche markets. This paper describes a functioning system in one such market. The California Department of Corrections (CDOC), which operates correctional facilities for the state of California, uses a solar system for providing hot water and space heating at the California Correctional Institute at Tehachapi (CCI/Tehachapi). CCI/Tehachapi is a 5100-inmate facility. The CDOC does not own the solar system. Rather, it buys energy from private investors who own the solar system located on CCI/Tehachapi property; this arrangement is part of a long-term energy purchase agreement. United Solar Technologies (UST) of Olympia Washington is the system operator. The solar system, which began operating in the fall of 1990, utilizes 2677 m{sup 2} (28,800 ft{sup 2}) of parabolic through solar concentrators. Thermal energy collected by the system is used to generate hot water for showers, kitchen operations, and laundry functions. Thermal energy collected by the system is also used for space heating. At peak operating conditions, the system is designed to meet approximately 80 percent of the summer thermal load. 4 figs., 4 tabs.

  19. Microstructure Evolution During Friction Stir Processing and Hot Torsion Simulation of Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Lippold, John C.; Livingston, Jason J.

    2013-08-01

    Friction stir processing of three variants of Ti-6Al-4V was conducted at processing temperatures both above and below the β-transus. The base metal substrates that were processed included wrought base metal in the α/ β-processed and β-processed condition and weld overlay that was deposited using the gas tungsten arc welding process. Friction stir processing below the β-transus for the α/ β-processed condition and the weld overlay produced fully equiaxed- α grains with submicron grain size, while in the β-processed condition, elongated equiaxed- α grains and regions of transformed- β with grain size in the 1 to 2 μm range were observed. Friction stir processing above the β-transus was microstructurally evident by a stir zone composed of 10 to 40 μm recrystallized β-grains with either a basket weave or colony structure and a continuous network of α at the grain boundary. Path and normal forces were recorded for in situ processing of Ti-6Al-4V in all three initial conditions. Comparatively, above-transus processing reduced the path force at the tool-to-workpiece interface, while processing below the β-transus caused the path force to increase by ~300 pct. Based on the dimensionless heat input, it appears that the stir zone microstructure is more dependent on spindle speed (RPM) than travel speed and that the heat input parameter is not a good indicator of the processing temperature. Hot torsion testing of α/ β-processed Ti-6Al-4V was used as a method for physically simulating the stir zone microstructure produced from friction stir processing. At a strain rate of 2.5 s-1 (250 RPM rotation rate), the transition from equiaxed- α to a transformed beta microstructure occurred at approximately 1223 K (950 °C). A comparison of FSP and hot torsion microstructures revealed nearly identical matching depending on the selection of hot torsion conditions.

  20. Automatic simulation of a sequence of hot-former forging processes by a rigid-thermoviscoplastic finite element method

    SciTech Connect

    Joun, M.S.; Moon, H.K.; Shivpuri, R.

    1998-10-01

    A fully automatic forging simulation technique in hot-former forging is presented in this paper. A rigid-thermoviscoplastic finite element method is employed together with automatic simulation techniques. A realistic analysis model of the hot-former forging processes is given with emphasis on thermal analysis and simulation automation. The whole processes including forming, dwelling, ejecting, and transferring are considered in the analysis model and various cooling conditions are embedded in the analysis model. The approach is applied to a sequence of three-stage hot former forging process. Nonisothermal analysis results are compared with isothermal ones and the effect of heat transfer on predicted metal flows is discussed.

  1. Experiences of the Application of Hot Gas Filtration to Industrial Processes

    SciTech Connect

    Lloyd, B.T.

    2002-09-18

    Hot Gas Filtration (HGF) is defined as the dry scrubbing of gaseous process effluent above 250 degrees. The potential applications for this technology can be found in Atmospheric Pollution Control (APC) and In-Line Equipment Protection (ILETP). In recent years novel rigid refractory filter media have emerged with several advantages over conventional fabric bag filters and other particulate arrestment systems e.g. electrostatic precipitators. A study has been made of the effect of a wide range of operational conditions, including gas volume and velocity, temperature, particle size distribution, and organic/moisture content, in real process situations on filter elements performance and life expectancy.

  2. Partial oxidation process for producing a stream of hot purified gas

    DOEpatents

    Leininger, Thomas F.; Robin, Allen M.; Wolfenbarger, James K.; Suggitt, Robert M.

    1995-01-01

    A partial oxidation process for the production of a stream of hot clean gas substantially free from particulate matter, ammonia, alkali metal compounds, halides and sulfur-containing gas for use as synthesis gas, reducing gas, or fuel gas. A hydrocarbonaceous fuel comprising a solid carbonaceous fuel with or without liquid hydrocarbonaceous fuel or gaseous hydrocarbon fuel, wherein said hydrocarbonaceous fuel contains halides, alkali metal compounds, sulfur, nitrogen and inorganic ash containing components, is reacted in a gasifier by partial oxidation to produce a hot raw gas stream comprising H.sub.2, CO, CO.sub.2, H.sub.2 O, CH.sub.4, NH.sub.3, HCl, HF, H.sub.2 S, COS, N.sub.2, Ar, particulate matter, vapor phase alkali metal compounds, and molten slag. The hot raw gas stream from the gasifier is split into two streams which are separately deslagged, cleaned and recombined. Ammonia in the gas mixture is catalytically disproportionated into N.sub.2 and H.sub.2. The ammonia-free gas stream is then cooled and halides in the gas stream are reacted with a supplementary alkali metal compound to remove HCl and HF. Alkali metal halides, vaporized alkali metal compounds and residual fine particulate matter are removed from the gas stream by further cooling and filtering. The sulfur-containing gases in the process gas stream are then reacted at high temperature with a regenerable sulfur-reactive mixed metal oxide sulfur sorbent material to produce a sulfided sorbent material which is then separated from the hot clean purified gas stream having a temperature of at least 1000.degree. F.

  3. Microstructural control in hot working of IN-718 superalloy using processing map

    NASA Astrophysics Data System (ADS)

    Srinivasan, N.; Prasad, Y. V. R. K.

    1994-10-01

    The hot-working characteristics of IN-718 are studied in the temperature range 900 °C to 1200 °C and strain rate range 0.001 to 100 s-1 using hot compression tests. Processing maps for hot working are developed on the basis of the strain-rate sensitivity variations with temperature and strain rate and interpreted using a dynamic materials model. The map exhibits two domains of dynamic recrystallization (DRX): one occurring at 950 °C and 0.001 s-1 with an efficiency of power dissipation of 37 pct and the other at 1200 °C and 0.1 s-1 with an efficiency of 40 pct. Dynamic recrystallization in the former domain is nucleated by the δ(Ni3Nb) precipitates and results in fine-grained microstructure. In the high-temperature DRX domain, carbides dissolve in the matrix and make interstitial carbon atoms available for increasing the rate of dislocation generation for DRX nucleation. It is recommended that IN-718 may be hot-forged initially at 1200 °C and 0.1 s-1 and finish-forged at 950 °C and 0.001 s-1 so that fine-grained structure may be achieved. The available forging practice validates these results from processing maps. At temperatures lower than 1000 °C and strain rates higher than 1 s-1 the material exhibits adiabatic shear bands. Also, at temperatures higher than 1150°C and strain rates more than 1s-1, IN-718 exhibits intercrystalline cracking. Both these regimes may be avoided in hotworking IN-718.

  4. Partial oxidation process for producing a stream of hot purified gas

    DOEpatents

    Leininger, T.F.; Robin, A.M.; Wolfenbarger, J.K.; Suggitt, R.M.

    1995-03-28

    A partial oxidation process is described for the production of a stream of hot clean gas substantially free from particulate matter, ammonia, alkali metal compounds, halides and sulfur-containing gas for use as synthesis gas, reducing gas, or fuel gas. A hydrocarbonaceous fuel comprising a solid carbonaceous fuel with or without liquid hydrocarbonaceous fuel or gaseous hydrocarbon fuel, wherein said hydrocarbonaceous fuel contains halides, alkali metal compounds, sulfur, nitrogen and inorganic ash containing components, is reacted in a gasifier by partial oxidation to produce a hot raw gas stream comprising H{sub 2}, CO, CO{sub 2}, H{sub 2}O, CH{sub 4}, NH{sub 3}, HCl, HF, H{sub 2}S, COS, N{sub 2}, Ar, particulate matter, vapor phase alkali metal compounds, and molten slag. The hot raw gas stream from the gasifier is split into two streams which are separately deslagged, cleaned and recombined. Ammonia in the gas mixture is catalytically disproportionated into N{sub 2} and H{sub 2}. The ammonia-free gas stream is then cooled and halides in the gas stream are reacted with a supplementary alkali metal compound to remove HCl and HF. Alkali metal halides, vaporized alkali metal compounds and residual fine particulate matter are removed from the gas stream by further cooling and filtering. The sulfur-containing gases in the process gas stream are then reacted at high temperature with a regenerable sulfur-reactive mixed metal oxide sulfur sorbent material to produce a sulfided sorbent material which is then separated from the hot clean purified gas stream having a temperature of at least 1000 F. 1 figure.

  5. Simulation and Evaluation of Phase Transformations and Mechanical Response in the Hot Stamping Process

    SciTech Connect

    Oldenburg, Mats; Salomonsson, Per; Aakerstroem, Paul; Bergman, Greger

    2007-05-17

    When producing thin ultra high strength steel components with the hot stamping process it is essential that the final component achieves desirable material properties. This applies in particular to passive automotive safety components. Often the desirable microstructure consists of a mix of martensite and bainite. Therefore, it is of great importance to accurately predict the final microstructure of the component early in the product development process. In this work a model to predict the austenite decomposition into ferrite, pearlite, bainite and martensite during arbitrary cooling paths for thin sheet boron steel is used. The decomposition model is based on Kirkaldy's rate equations and later modifications by Li et al. The modified model accounts for the effect from the added boron. The model is implemented as part of a material subroutine in the Finite Element Program LS-DYNA 970. Both the simulated volume fractions of micro-constituents and hardness profiles show good agreement with the corresponding experimental observations. The phase proportions affect both the thermal and the mechanical properties during the process of continuous cooling and deformation of the material. A thermo-elastic-plastic constitutive model including effects from changes in the microstructure as well as transformation plasticity is implemented in the LS-DYNA code. The material model is used in combination with a thermal shell formulation with quadratic temperature interpolation in the thickness direction to simulate the complete process of simultaneous forming and quenching of sheet metal components. The implemented model is used in coupled thermo-mechanical analysis of the hot stamping process and evaluated by comparing the results from hot stamping experiments. The results from simulations such as local thickness variations, hardness distribution and spring-back in the component show good agreement with experimental results.0.

  6. The Relationship between Emotional Intelligence and Cool and Hot Cognitive Processes: A Systematic Review

    PubMed Central

    Gutiérrez-Cobo, María José; Cabello, Rosario; Fernández-Berrocal, Pablo

    2016-01-01

    Although emotion and cognition were considered to be separate aspects of the psyche in the past, researchers today have demonstrated the existence of an interplay between the two processes. Emotional intelligence (EI), or the ability to perceive, use, understand, and regulate emotions, is a relatively young concept that attempts to connect both emotion and cognition. While EI has been demonstrated to be positively related to well-being, mental and physical health, and non-aggressive behaviors, little is known about its underlying cognitive processes. The aim of the present study was to systematically review available evidence about the relationship between EI and cognitive processes as measured through “cool” (i.e., not emotionally laden) and “hot” (i.e., emotionally laden) laboratory tasks. We searched Scopus and Medline to find relevant articles in Spanish and English, and divided the studies following two variables: cognitive processes (hot vs. cool) and EI instruments used (performance-based ability test, self-report ability test, and self-report mixed test). We identified 26 eligible studies. The results provide a fair amount of evidence that performance-based ability EI (but not self-report EI tests) is positively related with efficiency in hot cognitive tasks. EI, however, does not appear to be related with cool cognitive tasks: neither through self-reporting nor through performance-based ability instruments. These findings suggest that performance-based ability EI could improve individuals’ emotional information processing abilities. PMID:27303277

  7. Dip-molded t-shaped cannula

    NASA Technical Reports Server (NTRS)

    Broyles, H. F.; Cuddihy, E. F.; Moacanin, J.

    1978-01-01

    Cannula, fabricated out of polyetherurethane, has been designed for long-term service. Improved cannula is T-shaped to collect blood from both directions, thus replacing two conventional cannulas that are usually required and eliminating need for large surgical wound. It is fabricated by using dip-molding process that can be adapted to other elastomeric objects having complex shapes. Dimensions of cannula were chosen to optimize its blood-flow properties and to reduce danger of excessive clotting, making it suitable for continuous service up to 21 days in vein or artery of patient.

  8. Hot Deformation Characteristics of 13Cr-4Ni Stainless Steel Using Constitutive Equation and Processing Map

    NASA Astrophysics Data System (ADS)

    Kishor, Brij; Chaudhari, G. P.; Nath, S. K.

    2016-06-01

    Hot compression tests were performed to study the hot deformation characteristics of 13Cr-4Ni stainless steel. The tests were performed in the strain rate range of 0.001-10 s-1 and temperature range of 900-1100 °C using Gleeble® 3800 simulator. A constitutive equation of Arrhenius type was established based on the experimental data to calculate the different material constants, and average value of apparent activation energy was found to be 444 kJ/mol. Zener-Hollomon parameter, Z, was estimated in order to characterize the flow stress behavior. Power dissipation and instability maps developed on the basis of dynamic materials model for true strain of 0.5 show optimum hot working conditions corresponding to peak efficiency range of about 28-32%. These lie in the temperature range of 950-1025 °C and corresponding strain rate range of 0.001-0.01 s-1 and in the temperature range of 1050-1100 °C and corresponding strain rate range of 0.01-0.1 s-1. The flow characteristics in these conditions show dynamic recrystallization behavior. The microstructures are correlated to the different stability domains indicated in the processing map.

  9. Hot Deformation Characteristics of 13Cr-4Ni Stainless Steel Using Constitutive Equation and Processing Map

    NASA Astrophysics Data System (ADS)

    Kishor, Brij; Chaudhari, G. P.; Nath, S. K.

    2016-07-01

    Hot compression tests were performed to study the hot deformation characteristics of 13Cr-4Ni stainless steel. The tests were performed in the strain rate range of 0.001-10 s-1 and temperature range of 900-1100 °C using Gleeble® 3800 simulator. A constitutive equation of Arrhenius type was established based on the experimental data to calculate the different material constants, and average value of apparent activation energy was found to be 444 kJ/mol. Zener-Hollomon parameter, Z, was estimated in order to characterize the flow stress behavior. Power dissipation and instability maps developed on the basis of dynamic materials model for true strain of 0.5 show optimum hot working conditions corresponding to peak efficiency range of about 28-32%. These lie in the temperature range of 950-1025 °C and corresponding strain rate range of 0.001-0.01 s-1 and in the temperature range of 1050-1100 °C and corresponding strain rate range of 0.01-0.1 s-1. The flow characteristics in these conditions show dynamic recrystallization behavior. The microstructures are correlated to the different stability domains indicated in the processing map.

  10. Achieving Superplasticity in AZ31 Magnesium Alloy Processed by Hot Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Wang, Xin; Wu, Mengling; Ma, Wenliang; Lu, Yi; Yuan, Shuai

    2016-01-01

    Experiments were conducted on ultrafine-grained AZ31 magnesium alloy sheet which was prepared through nano-grained powders processed by hot extrusion at 300 °C plus hot-rolling for four passes at 200. The superplastic behavior had been evaluated in a low-temperature range of 423-523 K and strain rates varied from 5 × 10-4 to 5 × 10-3 s-1. The experiment results showed that tensile testing revealed the superplastic elongations with a maximum measured elongation of 227% when tested at 523 K and strain rate of 5 × 10-4 s-1. The superplastic deformation behavior was attributed to the ultrafine-grained microstructures. The measured elongations mainly depended upon the initial strain rate and temperature, and the strain rate sensitivity m was ~0.5 for this condition. The results indicated that powder metallurgy and subsequent hot extrusion plus rolling were promising approaches to produce the ultrafine-grained magnesium alloy sheet with superplasticity.

  11. Numerical simulations of evaporation and condensation processes of giant molecular clouds in a hot plasma

    NASA Astrophysics Data System (ADS)

    Vieser, Wolfgang; Hensler, Gerhard

    We are performing 2D hydrodynamic simulations to examine the evaporation and condensation processes of giant molecular clouds in the hot phase of the interstellar medium (ISM). The evolution of cold and dense clouds (T=1000K, n_H=3{cm}^{-3}, M=6\\cdot10^4 {M}_{\\odot}) is calculated in the subsonic streaming of a hot rarefied plasma (T=5\\cdot10^6K, n_H=6\\cdot10^{-4}{cm}^{-3}). Our code includes self-gravity, heating and cooling effects and heat conduction by electrons. We are using the thermal conductivity of a fully ionized hydrogen plasma (\\propto {T}^{5/2}, Spitzer, 1962, Physics of Fully Ionized Gases) and a saturated heat flux (Cowie & McKee, 1977, ApJ 211, 135) in regions where the mean free path of the electrons is long compared to the temperature scale height. Significant differences occur between simulations with and without heat conduction. In the simulations without heat conduction, the cloud edge is stired up by Kelvin-Helmholtz (K-H) instabilities after only a few dynamical times. It is not possible to incorporate a significant amount of hot gas in the cloud core before the cloud is destroyed by instabilities. The simulations including heat conduction show an evolution that proceeds not as violent as the case without heat conduction. The edge of the cloud remains nearly unsusceptible to K-H instabilities. In this scenario it is possible to mix the formerly hot streaming gas very effectively with the cloud material.

  12. An Investigation into Hot Deformation Characteristics and Processing Maps of High-Strength Armor Steel

    NASA Astrophysics Data System (ADS)

    Bobbili, Ravindranadh; Madhu, V.

    2015-12-01

    The isothermal hot compression tests of high-strength armor steel over wide ranges of strain rates (0.01-10 /s) and deformation temperatures (950-1100 °C) are carried out using Gleeble thermo-simulation machine. The true stress-strain data obtained from the experiments are employed to establish the constitutive equations based on the strain-compensated Arrhenius model. With strain-compensated Arrhenius model, good agreement between the experimental and predicted values is achieved, which represents the highest accuracy in comparison with the other models. The hot deformation activation energy is estimated to be 512 kJ/mol. By employing dynamic material model, the processing maps of high-strength armor steel at various strains are established. A maximum efficiency of about 45% of power dissipation is obtained at high temperature and low strain rate. Due to the high power dissipation efficiency and excellent processing ability in dynamic recrystallization zone for metal material, the optimum processing conditions are selected such that the temperature range is between 1050 and 1100°C and the strain rate range is between 0.01 and 0.1/s. Transmission electron microscopy observations show that the dislocation density is directly associated with the value of processing efficiency.

  13. Processes Producing the Extremely Hot Ca and Mg Exospheres at Mercury

    NASA Astrophysics Data System (ADS)

    Killen, R. M.

    2015-12-01

    The Mercury Atmospheric and Surface Composition Spectrometer on the MESSENGER spacecraft observed calcium emisison in Mercury's exosphere on a near-daily basis for >16 Mercury years. The calcium was persistently concentrated in the dawn hemisphere and was of extreme temperature (>50,000K). Any mechanism producing the Mercurian Ca exosphere must explain the facts that the Ca is extremely hot, that it is seen almost exclusively on the dawnside of the planet, and that its content varies seasonally, not sporadically. In this paper we consider the energization processes. We start with the assumption that calcium is ejected into the exosphere by impact vaporization, initially in the form of simple molecules, and that they are subsequently dissociated by some process. We consider here simple diatomic molecules or their clusters, focusing on calcium oxides while acknowledging that Ca sulfides may also be the precursor molecules. The pathways we discuss are (1) impact vaporization producing Ca and Ca-oxide clusters, (2) electron-impact dissociation of CaO molecules, (3) spontaneous dissociation of Ca-bearing molecules following impact vaporization, and (4) photodissociation. The most likely origin of extremely hot Ca seen in Mercury's exosphere is photodissociation or dissociative photoionization of a precursor CaO molecule or clusters, or possibly some other diatomic molecule such as CaS, produced by impact vaporization. Photodissociation of the CaO molecule results in a hot Ca atom and an even hotter oxygen atom. This explains both the observation of hot refractories in Mercury's exosphere and the absence of observable oxygen (Vervack et al., 2015), which would rapidly escape from the exosphere. It has been shown previously that CaO clusters and even dimers are produced by evaporation of diopside, and that the dawnside origin of the Ca is the result of preferential impact vaporization in the ram direction as Mercury moves through the interplanetary medium. In addition to

  14. 9 CFR 72.25 - Dipping methods.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 9 Animals and Animal Products 1 2011-01-01 2011-01-01 false Dipping methods. 72.25 Section 72.25 Animals and Animal Products ANIMAL AND PLANT HEALTH INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... CATTLE § 72.25 Dipping methods. Dipping is accomplished by thoroughly wetting the entire skin by...

  15. 9 CFR 72.25 - Dipping methods.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 9 Animals and Animal Products 1 2013-01-01 2013-01-01 false Dipping methods. 72.25 Section 72.25 Animals and Animal Products ANIMAL AND PLANT HEALTH INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE INTERSTATE TRANSPORTATION OF ANIMALS (INCLUDING POULTRY) AND ANIMAL PRODUCTS TEXAS (SPLENETIC) FEVER IN CATTLE § 72.25 Dipping methods. Dipping...

  16. 9 CFR 72.25 - Dipping methods.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 9 Animals and Animal Products 1 2012-01-01 2012-01-01 false Dipping methods. 72.25 Section 72.25 Animals and Animal Products ANIMAL AND PLANT HEALTH INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE INTERSTATE TRANSPORTATION OF ANIMALS (INCLUDING POULTRY) AND ANIMAL PRODUCTS TEXAS (SPLENETIC) FEVER IN CATTLE § 72.25 Dipping methods. Dipping...

  17. 9 CFR 72.25 - Dipping methods.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 9 Animals and Animal Products 1 2010-01-01 2010-01-01 false Dipping methods. 72.25 Section 72.25 Animals and Animal Products ANIMAL AND PLANT HEALTH INSPECTION SERVICE, DEPARTMENT OF AGRICULTURE... CATTLE § 72.25 Dipping methods. Dipping is accomplished by thoroughly wetting the entire skin by...

  18. An Approach for Simulation of Corex Process Smelter Gasifier for Prediction of Coal Rate and Silicon in Hot Metal

    NASA Astrophysics Data System (ADS)

    Srivastava, Brijendra; Roy, S. K.; Sen, P. K.

    2010-10-01

    A thermodynamic model for the Corex process smelter gasifier focusing on coal pyrolysis as well as on the wustite reduction has been proposed. The compositions of hot metal, slag, and the export gas of the Corex process have been simulated satisfactorily for a given degree of metallization of directly reduced iron (DRI). The minimum coal rate is linked to the given degree of prereduction of DRI and the desired final silicon content in the hot metal.

  19. Finite Element Modeling of the Hydraulic Stimulation Process for Hot Fractured Geothermal Reservoir Construction

    NASA Astrophysics Data System (ADS)

    Wyborn, D.; Xing, H.; Mora, P.

    2005-12-01

    Since the 1970's, a number of research programmes have worked towards developing Hot Dry Rock technology (HDR) for geothermal energy which has been renamed as Hot Fractured Rock (HFR) in Australia. This problem involves the thermal, fluid and mechanical behaviour of geo-materials and induced seismic events, and potential geological perturbations to the geological heat exchanger facility (i.e. the geothermal reservoir) during the construction, production and shutdown phases. The understanding, simulation and prediction of such a multi-scale highly coupled thermo-hydro-mechanical geo-mechanical system are very important in both theory and practical applications. This paper will focus on our current research activity in finite element modeling of the hydraulic stimulation process which is widely applied to construct the HDR/HFR geothermal reservoir system. A 3-dimensional finite element computational model and code for modeling nonlinear frictional contact behaviours between multiple deformable bodies with the arbitrarily-shaped contact element strategy has been developed, which provides a means to simulate interacting fault systems including crustal boundary conditions and various nonlinearities. It has been successfully applied in a wide range of fields and is extended here to simulate the hydraulic stimulation process. The preliminary simulation results on the hydraulic stimulation process demonstrate the stability and usefulness of the algorithm for analyzing hot fractured geothermal reservoir construction. References Xing, H.L., Mora, P. & Makinouchi, A. (2004) Finite element analysis of fault bend influence on stick-slip instability along an intra-plate fault, Pure Appl. Geophys., 161, 2091-2102. Xing, H.L., & Makinouchi, A. (2002) Three dimensional finite element modelling of thermomechanical frictional contact between finite deformation bodies using R-minimum strategy, Computer Methods in Applied Mechanics and Engineering, 191,4193-4214.

  20. A New Process for Hot Metal Production at Low Fuel Rate - Phase 1 Feasibility Study

    SciTech Connect

    Dr. Wei-Kao Lu

    2006-02-01

    The project is part of the continuing effort by the North American steel industry to develop a coal-based, cokeless process for hot metal production. The objective of Phase 1 is to determine the feasibility of designing and constructing a pilot scale facility with the capacity of 42,000 mtpy of direct reduced iron (DRI) with 95% metallization. The primary effort is performed by Bricmont, Inc., an international engineering firm, under the supervision of McMaster University. The study focused on the Paired Straight Hearth furnace concept developed previously by McMaster University, The American Iron and Steel Institute and the US Department of Energy.

  1. A Review of Hot-Melt Extrusion: Process Technology to Pharmaceutical Products

    PubMed Central

    Maniruzzaman, Mohammed; Boateng, Joshua S.; Snowden, Martin J.; Douroumis, Dennis

    2012-01-01

    Over the last three decades industrial adaptability has allowed hot-melt extrusion (HME) to gain wide acceptance and has already established its place in the broad spectrum of manufacturing operations and pharmaceutical research developments. HME has already been demonstrated as a robust, novel technique to make solid dispersions in order to provide time controlled, modified, extended, and targeted drug delivery resulting in improved bioavailability as well as taste masking of bitter active pharmaceutical ingredients (APIs). This paper reviews the innumerable benefits of HME, based on a holistic perspective of the equipment, processing technologies to the materials, novel formulation design and developments, and its varied applications in oral drug delivery systems. PMID:23326686

  2. Characterization of Hot Deformation Behavior of Hastelloy C-276 Using Constitutive Equation and Processing Map

    NASA Astrophysics Data System (ADS)

    Zhang, Chi; Zhang, Liwen; Shen, Wenfei; Li, Mengfei; Gu, Sendong

    2015-01-01

    In order to clarify the microstructural evolution and workability of Hastelloy C-276 during hot forming to get excellent mechanical properties, the hot deformation behavior of this superalloy is characterized. The cylindrical specimens were isothermal compressed in the temperature range of 1000-1200 °C and strain rate range of 0.001-5 s-1 on a Gleeble 1500 thermal-mechanical simulator. The flow curves and microstructural investigation indicates that dynamic recrystallization is the prime softening mechanism at the evaluated deformation conditions. The constitutive equation was presented as a function of the deformation temperature, strain rate, and strain, and the deformation activation energy was about 450 kJ/mol. The processing maps based on dynamic materials model at the strains of 0.2, 0.4, 0.6, 0.8, and 1.0 were established, and the processing map at 1.0 strain shows good correspondence to the microstructural observation. The domains in processing map in which the efficiency of power dissipation (η) is higher than 0.25 are corresponding to sufficient dynamic recyrstallization phenomenon, which are suggested to be the optimum working areas for Hastelloy C-276.

  3. Hot Compression Deformation Behavior and Processing Maps of Mg-Gd-Y-Zr Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Bin; Zhou, Wei-Min; Li, Song; Li, Xiao-Ling; Lu, Chen

    2013-09-01

    Hot compression deformation behavior and processing maps of the Mg-Gd-Y-Zr alloy were investigated in this paper. Compression tests were conducted at the temperature range from 300 to 450 °C and the strain rate range from 0.001 to 1.0 s-1. It is found that the flow stress behavior is described by the hyperbolic sine constitutive equation in which the average activation energy of 251.96 kJ/mol is calculated. Through the flow stress behavior, the processing maps are calculated and analyzed according to the dynamic materials model. In the processing maps, the variation of the efficiency of the power dissipation is plotted as a function of temperature and strain rate. The instability domains of flow behavior are identified by the maps. The maps exhibit a domain of dynamic recrystallization occurring at the temperature range of 375-450 °C and strain rate range of 0.001-0.03 s-1 which are the optimum parameters for hot working of the alloy.

  4. Estimation of Thermal Contact Conductance between Blank and Tool Surface in Hot Stamping Process

    NASA Astrophysics Data System (ADS)

    Taha, Zahari; Hanafiah Shaharudin, M. A.

    2016-02-01

    In hot stamping, the determination of the thermal contact conductance values between the blank and tool surface during the process is crucial for the purpose of simulating the blank rapid cooling inside the tool using finite element analysis (FEA). The thermal contact conductance value represents the coefficient of the heat transfer at the surface of two solid bodies in contact and is known to be influenced greatly by the applied pressure. In order to estimate the value and its dependency on applied pressure, the process of hot stamping was replicated and simplified into a process of compression of heated flat blank in between the tool at different applied pressure. The temperature of the blank and tool surface were measured by means of thermocouples installed inside the tool. Based on the measured temperature, the thermal contact conductance between the surfaces was calculated using Newton's cooling law equation. The calculated value was then used to simulate the blank cooling inside the tool using FEA commercial software. This paper describes an experimental approach to estimate the thermal contact conductance between a blank made of Boron Steel (USIBOR 1500) and tool made of Tool Steel (STAVAX). Its dependency on applied pressure is also studied and the experimental results were then compared with FEA simulations.

  5. Dip-coating of yield stress fluids

    NASA Astrophysics Data System (ADS)

    Maillard, M.; Bleyer, J.; Andrieux, A. L.; Boujlel, J.; Coussot, P.

    2016-05-01

    We review and discuss the characteristics of dip-coating of yield stress fluids on the basis of theoretical considerations, numerical simulations of the flow in the bath, and experimental data with different materials. We show that in general, due to the yield stress, viscous dissipations are sufficiently large for capillary effects to be negligible in the process. Dip-coating with yield stress fluids is thus essentially governed by an equilibrium between viscous and gravity effects. In contrast with simple liquids, the coated thickness is uniform and remains fixed to the plate. At low velocities, it appears to tend to a value significantly smaller than the Derjaguin and Levi prediction [B. V. Derjaguin and S. M. Levi, Film Coating Theory (The Focal Press, London, 1964)], i.e., critical thickness of stoppage of a free surface flow along a vertical plate. We show that this comes from the fact that in the bath only a relatively small layer of fluid is in its liquid regime along the moving plate, while the rest of the material is in a solid regime. From numerical simulations, we describe the general trends of this liquid layer, and in particular, its thickness as a function of the rheological characteristics and plate velocity. We finally propose a model for the dip-coating of yield stress fluid, assuming that the solid volume of fluid finally fixed to the plate results from the mass flux of the liquid layer in the bath minus a mass flux due to some downward flow under gravity in the transition zone. A good agreement between this model and experimental data is found for a fluid with a yield stress larger than 20 Pa.

  6. Surface chemistry features in the hot water processing of Utah tar sand

    SciTech Connect

    Misra, M.; Aguilar, R.; Miller, J.D.

    1981-01-01

    The hot water processing of Utah tar sand involves two important steps in the process sequence, phase disengagement (digestion) and phase separation (flotation). Inasmuch as phase separation is accomplished by flotation, the hydrophobic/hydrophilic balance at the surface of the bitumen droplets was studied in conjunction with the system's solution chemistry and the results correlated with the flotation response. Contact angle measurements of solvent extracted bitumen revealed a moderate hydrophobic character; however, air bubble attachment at the surface of bitumen obtained from a hot water concentrate was difficult and required long induction times. These results suggest that the phase separation by flotation is dependent on air bubble entrapment by bitumen droplets rather than attachment due to surface hydrophobicity. In addition, identification of surface functional groups and components solubilized during hot water digestion was attempted using IR and NMR spectra. Strong absorption peaks at 1708 cm/sup -1/, and 2855 cm/sup -1/ for the solubilized components together with NMR spectra indicate the presence of dissolved paraffinic carboxylates, the amount of which increased as the digestion pH was increased. Potentiometric titration of the water soluble constituents indicated an acid dissociation constant of pK/sub a/ approx. = 5 which would be expected for such carboxylate species. This phenomenon appears to account, in part, for the polar bitumen surface and the hydrophilic character of the digested bitumen. These and other results indicate that phase disengagement during digestion and bitumen hydrophobicity may be mutually exclusive effects and reinforce the notion that flotation separation is achieved by entrapment of air bubbles in the viscous bitumen droplets. 10 figures.

  7. Process improvement in laser hot wire cladding for martensitic stainless steel based on the Taguchi method

    NASA Astrophysics Data System (ADS)

    Huang, Zilin; Wang, Gang; Wei, Shaopeng; Li, Changhong; Rong, Yiming

    2016-07-01

    Laser hot wire cladding, with the prominent features of low heat input, high energy efficiency, and high precision, is widely used for remanufacturing metal parts. The cladding process, however, needs to be improved by using a quantitative method. In this work, volumetric defect ratio was proposed as the criterion to describe the integrity of forming quality for cladding layers. Laser deposition experiments with FV520B, one of martensitic stainless steels, were designed by using the Taguchi method. Four process variables, namely, laser power (P), scanning speed (V s), wire feed rate (V f), and wire current (I), were optimized based on the analysis of signal-to-noise (S/N) ratio. Metallurgic observation of cladding layer was conducted to compare the forming quality and to validate the analysis method. A stable and continuous process with the optimum parameter combination produced uniform microstructure with minimal defects and cracks, which resulted in a good metallurgical bonding interface.

  8. Texture Prediction of Cold and Hot Rolled Titanium Using Processing Path Model

    SciTech Connect

    Bouhattate, Jamaa; Li, Dongsheng; Castello Branco, Gilberto A.; Bacaltchuk, Cristiane M.; Garmestani, Hamid

    2010-04-01

    Titanium alloys have very attractive properties, which are highly dependent on the material microstructure. Accurately predicting the microstructure of such materials during processing for materials design is, therefore, very important. In this work texture evolution of titanium alloys cold rolled at room temperature and hot rolled at 260oC is simulated using a processing path model. Texture coefficients, a set of weights in spherical harmonics expansion of texture, are utilized as descriptors of materials to represent the texture state of polycrystalline materials during processing. This model is based on the conservation principle in the orientation space. Deriving from experimental texture input at different deformation stages, the texture evolution matrix was calculated. This matrix is used to predict texture evolution for the specified deformation mode. The simulated texture evolution results agree well with experimental results.

  9. Environmental natural processes that achieve thermal comfort in multifamily buildings in hot-arid regions

    NASA Astrophysics Data System (ADS)

    Moreno, Paola

    Buildings, especially in hot climates, consume a lot of energy when people want to be comfortable inside them, which translates to very expensive fees each month. The most innovative response to this problem is renewable energy, that is used, in this case, to run mechanical HVAC systems. Renewable energy is the solution for many problems, but to avoid urban heat islands when using excessive HVAC systems (powered by renewables), and to solve thermal comfort-related problems, there has to be other solution. The major challenge to find it would be to have a change of thinking process. If a building in a hot-arid region uses natural processes to emulate the functions of HVAC systems, and the proper passive strategies, then, it will provide thermal comfort to its users, diminishing the need of a mechanical system. This hypothesis will be carried out by extracting the natural processes found in a specific case in nature, applying them into a building's design, and then simulating its energy efficiency with the adequate software. There will be a comparison of the same proposed building without the natural processes, to have tangible numbers showing that these proposed strategies, in fact, work. With explanatory detailed diagrams and the energy analysis, the hypothesis could be proven correct or incorrect. The significance of this approach relies on the proximity to the natural processes that have been working in different aspects of life since the beginning of time. They have been there all the time, waiting until architects, engineers, and people in general use them, instead of making more new energy-using inventions. By having the numbers from a conventional building and the ones of the proposed building, and the right environmental diagrams, the experiment should be valid. In the near future, there should be more research focused on nature and its processes, in order to be able to reduce the use of mechanical systems, and with that, reduce the energy use and the carbon

  10. A basic experimental study of ultrasonic assisted hot embossing process for rapid fabrication of microlens arrays

    NASA Astrophysics Data System (ADS)

    Chang, Chih-Yuan; Yu, Che-Hao

    2015-02-01

    This paper reports a highly effective technique for rapid fabrication of microlens arrays based on an ultrasonic assisted hot embossing process. In this method, a thin stainless steel mold with micro-holes array is fabricated by a photolithography and wet etching process. Then, the thin stainless steel mold with micro-holes array is placed on top of a plastic substrate (PMMA plate) and the stack is placed in an ultrasonic vibration embossing machine. During ultrasonic assisted hot embossing operation, the surface of the stainless steel mold with micro-holes array presses against the thermoplastic PMMA substrate. Under proper ultrasonic vibration time, embossing pressure and hold time, the softened polymer will just partially fill the circular holes and due to surface tension, form a convex lens surface. After the stainless steel mold is removed, the microlens array patterns on the surface of plastic substrate can be obtained. The total cycle time is less than 10 s. Finally, geometrical and optical properties of the fabricated plastic microlens arrays were measured and proved satisfactory. This technique shows great potential for fabricating microlens array on plastic substrates with high productivity and low cost.

  11. Hot Deformation Characteristics of GH625 and Development of a Processing Map

    NASA Astrophysics Data System (ADS)

    Zhou, H. T.; Liu, R. R.; Liu, Z. C.; Zhou, X.; Peng, Q. Z.; Zhong, F. H.; Peng, Y.

    2013-09-01

    The hot deformation behavior of GH625 is investigated by a compression test in the temperature range of 950-1150 °C and the strain rate of 10-3-5 s-1. It is found that the flow stress behavior is described by the hyperbolic sine constitutive equation with average activation energy of 421 kJ/mol. Through the flow stresses' curves, the processing maps are constructed and analyzed according to the dynamic materials model. In the processing map, the variation of the efficiency of the power dissipation is plotted as a function of temperature and strain rate, and the maps exhibit a significant feature with a domain of dynamic recrystallization occurring at the temperature range of 950-1150 °C and in the strain rate range of 0.005-0.13 s-1, which are the optimum parameters for hot working of the alloy. Meanwhile, the instability zones of flow behavior can also be recognized by the maps.

  12. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-04

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  13. Evaluation of the surface strength of glass plates shaped by hot slumping process

    NASA Astrophysics Data System (ADS)

    Proserpio, Laura; Basso, Stefano; Borsa, Francesco; Citterio, Oberto; Civitani, Marta; Ghigo, Mauro; Pareschi, Giovanni; Salmaso, Bianca; Sironi, Giorgia; Spiga, Daniele; Tagliaferri, Gianpiero; D'Este, Alberto; Dall'Igna, Roberto; Silvestri, Mirko; Parodi, Giancarlo; Martelli, Francesco; Bavdaz, Marcos; Wille, Eric

    2014-08-01

    Hot slumping technology is under development by several research groups in the world for the realization of grazing-incidence segmented mirrors for x-ray astronomy, based on thin glass plates shaped over a mold at temperatures above the transformation point. The performed thermal cycle and related operations might have effects on the strength of the glass, with consequences for the structural design of the elemental optical modules and, consequently, on the entire x-ray optic for large astronomical missions such as IXO and ATHENA. The mechanical strength of glass plates after they underwent the slumping process was tested through destructive double-ring tests in the context of a study performed by the Astronomical Observatory of Brera with the collaboration of Stazione Sperimentale del Vetro and BCV Progetti. The entire study was done on more than 200 D263 Schott borosilicate glass specimens of dimensions 100 mm×100 mm and a thickness 0.4 mm, either flat or bent at a radius of curvature of 1000 mm through the pressure-assisted hot slumping process developed by INAF-OAB. The collected experimental data have been compared with nonlinear finite element model analyses and treated with the Weibull statistic to assess the current IXO glass x-ray telescope design, in terms of survival probability, when subjected to static and acoustic loads characteristic of the launch phase. The paper describes the activities performed and presents the obtained results.

  14. Hot Deformation Processing Map and Microstructural Evaluation of the Ni-Based Superalloy IN-738LC

    NASA Astrophysics Data System (ADS)

    Sajjadi, S. A.; Chaichi, A.; Ezatpour, H. R.; Maghsoudlou, A.; Kalaie, M. A.

    2016-04-01

    Hot deformation behavior of the Ni-based superalloy IN-738LC was investigated by means of hot compression tests over the temperature range of 1000-1200 °C and strain rate range of 0.01-1 s-1. The obtained peak flow stresses were related to strain rate and temperature through the hyperbolic sine equation with activation energy of 950 kJ/mol. Dynamic material model was used to obtain the processing map of IN-738LC. Analysis of the microstructure was carried out in order to study each domain's characteristic represented by the processing map. The results showed that dynamic recrystallization occurs in the temperature range of 1150-1200 °C and strain rate of 0.1 s-1 with the maximum power dissipation efficiency of 35%. The unstable domain was exhibited in the temperature range of 1000-1200 °C and strain rate of 1 s-1 on the occurrence of severe deformation bands and grain boundary cracking.

  15. Manufacturing of SiCp Reinforced Magnesium Composite Tubes by Hot Extrusion Processes

    NASA Astrophysics Data System (ADS)

    Hwang, Yeong-Maw; Huang, Song-Jeng; Huang, Yu-San

    2011-05-01

    Magnesium alloys have higher specific strength compared with other metals, such as aluminum, copper and steel. Nevertheless, their ductility is still not good for further metal forming and their strength is not large enough for real structure applications. The aim of this paper is to develop magnesium alloy composite tubes reinforced with SiC particulates by the stir-casting method and hot extrusion processes. At first, AZ61/SiCp composite ingots reinforced with 5 wt% SiC particulates are fabricated by the melt-stirring technique. Then, finite element simulations are conducted to analyze the plastic flow of magnesium alloy AZ61 within the die and the temperature distribution of the products. AZ61/SiCp composite tubes are manufactured by hot extrusion using a specially designed die-set for obtaining uniform thickness distribution tubes. Finally, the mechanical properties of the reinforced AZ61/SiCp composite and Mg alloy AZ61 tubes are compared with those of the billets to manifest the advantages of extrusion processes and reinforcement of SiC particulates. The microstructures of the billet and extruded tubes are also observed. Through the improvement of the strength of the tube product, its life cycle can be extended and the energy consumption can be reduced, and eventually the environmental sustainability is achieved.

  16. Novel Controlled Release Polymer-Lipid Formulations Processed by Hot Melt Extrusion.

    PubMed

    Maniruzzaman, Mohammed; Islam, Muhammad T; Halsey, Sheelagh; Amin, Devyani; Douroumis, Dennis

    2016-02-01

    The aim of the study was to investigate the effect of novel polymer/lipid formulations on the dissolution rates of the water insoluble indomethacin (INM), co-processed by hot melt extrusion (HME). Formulations consisted of the hydrophilic hydroxypropyl methyl cellulose polymer (HPMCAS) and stearoyl macrogol-32 glycerides-Gelucire 50/13 (GLC) were processed with a twin screw extruder to produce solid dispersions. The extrudates characterized by X-ray powder diffraction (XRPD), differential scanning calorimetry (DSC) and hot stage microscopy (HSM) indicated the presence of amorphous INM within the polymer/lipid matrices. In-line monitoring via near-infrared (NIR) spectroscopy revealed significant peak shifts indicating possible interactions and H-bonding formation between the drug and the polymer/lipid carriers. Furthermore, in vitro dissolution studies showed a synergistic effect of the polymer/lipid carrier with 2-h lag time in acidic media followed by enhanced INM dissolution rates at pH > 5.5. PMID:26689407

  17. Increased dissolution rates of carbamazepine - gluconolactone binary blends processed by hot melt extrusion.

    PubMed

    Moradiya, Hiren G; Nokhodchi, Ali; Bradley, Michael S A; Farnish, R; Douroumis, Dennis

    2016-06-01

    Carbamazepine (CBZ) shows a poor dissolution, therefore, it is important to enhance its dissolution in GI tract to improve its bioavailability. In the present study, a new hydrophilic carrier, d-gluconolactone (GNL), was extruded with CBZ at various molar ratios to produce granules by using hot melt extrusion (HME) processing. The granular extrudates were characterised by X-ray powder diffraction, differential scanning calorimetry and hot stage microscopy to determine the solid state of CBZ. It was found that bulk CBZ (Form-III) transformed to the polymorphic Form-I during the HME processing. GNL was proved to be an efficient carrier for CBZ to enhance the dissolution rate. The increase in the dissolution rate was observed for both physical mixtures and the extrudates of CBZ-GNL. However, the extrudates showed faster dissolution rates compared to physical mixtures in an ascending order of 2:1 < 1:1 < 1.5:1 (CBZ:GNL). The increase in the dissolution rates was attributed to the transformation of CBZ III to Form-I and also to the increased drug wettability/solubilisation in the presence of the carrier. PMID:25757644

  18. Westinghouse Modular Grinding Process - Enhancement of Volume Reduction for Hot Resin Supercompaction - 13491

    SciTech Connect

    Fehrmann, Henning; Aign, Joerg

    2013-07-01

    In nuclear power plants (NPP) ion exchange (IX) resins are used in several systems for water treatment. Spent resins can contain a significant amount of contaminates which makes treatment for disposal of spent resins mandatory. Several treatment processes are available such as direct immobilization with technologies like cementation, bitumisation, polymer solidification or usage of a high integrity container (HIC). These technologies usually come with a significant increase in final waste volume. The Hot Resin Supercompaction (HRSC) is a thermal treatment process which reduces the resin waste volume significantly. For a mixture of powdered and bead resins the HRSC process has demonstrated a volume reduction of up to 75 % [1]. For bead resins only the HRSC process is challenging because the bead resins compaction properties are unfavorable. The bead resin material does not form a solid block after compaction and shows a high spring back effect. The volume reduction of bead resins is not as good as for the mixture described in [1]. The compaction properties of bead resin waste can be significantly improved by grinding the beads to powder. The grinding also eliminates the need for a powder additive.Westinghouse has developed a modular grinding process to grind the bead resin to powder. The developed process requires no circulation of resins and enables a selective adjustment of particle size and distribution to achieve optimal results in the HRSC or in any other following process. A special grinding tool setup is use to minimize maintenance and radiation exposure to personnel. (authors)

  19. Effects of process parameters on microstructural evolution and properties of AZ61 alloy during hot extrusion

    NASA Astrophysics Data System (ADS)

    Lu, Y. L.; Li, X. C.; Xu, W. T.; Wu, D.; Yang, M.

    2015-12-01

    Extrusion testing of AZ61 alloys were conducted at deformation temperatures of 300°C to 410°C and extrusion ratios of 3, 10 and 16 respectively to optimize the process parameters. The experimental results show that deformation process parameters significantly affect microstructures and properties. Optical microscope observation shows that grains are refined greatly during hot extrusion and the mechanical properties are improved with increasing the extrusion ratio. For AZ61 alloy, the optimal extrusion temperature is 370 °C. When deformation temperature increases, more slip systems participate in the plastic deformation, which leads to the decrease of the cleavage surface. After severe plastic deformation, a remarkable improvement of ductility of AZ61 alloy has been found. The ductile fracture mechanism is gradually dominant instead of brittle fracture with increasing the extrusion ratio.

  20. Development of Hot Pressing as a Low Cost Processing Technique for Fuel Cell Fabrication

    SciTech Connect

    Sarin, V

    2003-01-14

    Dependable, plentiful, and economical energy has been the driving force for financial, industrial, and political growth in the US since the mid 19th century. For a country whose progress is so deeply rooted in abundant energy and whose current political agenda involves stabilizing world fossil fuel prices, the development of a reliable, efficient and environmentally friendly power generating source seems compulsory. The maturing of high technology fuel cells may be the panacea the country will find indispensable to free itself from foreign dependence. Fuel cells offer an efficient, combustion-less, virtually pollution-free power source, capable of being sited in downtown urban areas or in remote regions. Fuel cells have few moving parts and run almost silently. Fuel cells are electrochemical devices that convert the chemical energy of a fuel directly to electrical energy. Unlike batteries, which store a finite amount of energy, fuel cells will generate electricity continuously, as long as fuel and oxidant are available to the electrodes. Additionally, fuel cells offer clean, efficient, and reliable power and they can be operated using a variety of fuels. Hence, the fuel cell is an extremely promising technology. Over the course of this research, the fundamental knowledge related to ceramic processing, sintering, and hot pressing to successfully hot press a single operational SOFC in one step has been developed. Ceramic powder processing for each of the components of an SOFC has bene tailored towards this goal. Processing parameter for the electrolyte and cathode have been studied and developed until they converted. Several anode fabrication techniques have been developed. Additionally, a novel anode structured has been developed and refined. These individual processes have been cultivated until a single cell SOFC has been fabricated in one step.

  1. Evaluation of a Mobile Hot Cell Technology for Processing Idaho National Laboratory Remote-Handled Wastes

    SciTech Connect

    B.J. Orchard; L.A. Harvego; R.P. Miklos; F. Yapuncich; L. Care

    2009-03-01

    The Idaho National Laboratory (INL) currently does not have the necessary capabilities to process all remote-handled wastes resulting from the Laboratory’s nuclear-related missions. Over the years, various U.S. Department of Energy (DOE)-sponsored programs undertaken at the INL have produced radioactive wastes and other materials that are categorized as remote-handled (contact radiological dose rate > 200 mR/hr). These materials include Spent Nuclear Fuel (SNF), transuranic (TRU) waste, waste requiring geological disposal, low-level waste (LLW), mixed waste (both radioactive and hazardous per the Resource Conservation and Recovery Act [RCRA]), and activated and/or radioactively-contaminated reactor components. The waste consists primarily of uranium, plutonium, other TRU isotopes, and shorter-lived isotopes such as cesium and cobalt with radiological dose rates up to 20,000 R/hr. The hazardous constituents in the waste consist primarily of reactive metals (i.e., sodium and sodium-potassium alloy [NaK]), which are reactive and ignitable per RCRA, making the waste difficult to handle and treat. A smaller portion of the waste is contaminated with other hazardous components (i.e., RCRA toxicity characteristic metals). Several analyses of alternatives to provide the required remote-handling and treatment capability to manage INL’s remote-handled waste have been conducted over the years and have included various options ranging from modification of existing hot cells to construction of new hot cells. Previous analyses have identified a mobile processing unit as an alternative for providing the required remote-handled waste processing capability; however, it was summarily dismissed as being a potentially viable alternative based on limitations of a specific design considered. In 2008 INL solicited expressions of interest from Vendors who could provide existing, demonstrated technology that could be applied to the retrieval, sorting, treatment (as required), and

  2. Hot Compression of TC8M-1: Constitutive Equations, Processing Map, and Microstructure Evolution

    NASA Astrophysics Data System (ADS)

    Yue, Ke; Chen, Zhiyong; Liu, Jianrong; Wang, Qingjiang; Fang, Bo; Dou, Lijun

    2016-04-01

    Hot compression of TC8M-1 was carried out under isothermal working conditions with temperature from 1173 K to 1323 K (900 °C to 1050 °C), strain rate from 0.001 to 10/s, and height reduction from 20 to 80 pct (corresponding true strain from 0.22 to 1.61). Constitutive equations were constructed and apparent activation energies of 149.5 and 617.4 kJ/mol were obtained for deformation in the β and upper α/β phase regions, respectively. Microstructure examination confirmed the dominant role of dynamic recrystallization in the α/β phase region and that of dynamic recovery in the β phase region, with the occurrence of grain boundary sliding at very low strain rate (0.001/s) in both regions. Based on the dynamic materials model, processing maps were constructed, providing optimal domains for hot working at the temperature of 1253 K (980 °C) and the strain rate of 0.01 to 0.1/s, or at 1193 K to 1213 K (920 °C to 940 °C) and 0.001/s. Moreover, our results indicated that the initial temperature non-uniformity along the specimen axis before compression existed and influenced the strain distribution, which contributed to the abnormal oscillations and/or abrupt rise-up of true stress and inhomogeneous deformation.

  3. Bisphenol A treatment by the hot persulfate process: oxidation products and acute toxicity.

    PubMed

    Olmez-Hanci, Tugba; Arslan-Alaton, Idil; Genc, Bora

    2013-12-15

    In this study, a thermally activated persulfate oxidation process was investigated to treat aqueous Bisphenol A (BPA) solution. The effect of temperature (40-50-60-70°C), initial pH (pH=3.0, 6.5, 9.0 and 11.0) and persulfate concentration (0-20mM) on bisphenol A (BPA) and TOC removals was examined. The activation energy for hot persulfate oxidation of BPA was calculated as 184 ± 12 kJ/mol. Acidic and neutral pH values were more favorable for BPA oxidation than basic pH values. TOC removals did not exhibit a specific pattern with varying initial pHs. Gas chromatography/mass spectrometry was employed to identify oxidation products. Several aromatic and a few aliphatic compounds could be detected including benzaldehyde, p-isopropenyl phenol, 2,3-dimethyl benzoic acid, 3-hydroxy-4-methyl-benzoic acid, ethylene glycol monoformate and succinic acid. Acute toxicity tests conducted with Vibrio fischeri indicated that the inhibitory effect of 88 μM BPA solution originally being 58%, increased to 84% after 30 min and decreased to 22% after 90 min hot persulfate treatment that could be attributed to the formation and subsequent disappearance of oxidation products. PMID:23433897

  4. Hot Compression of TC8M-1: Constitutive Equations, Processing Map, and Microstructure Evolution

    NASA Astrophysics Data System (ADS)

    Yue, Ke; Chen, Zhiyong; Liu, Jianrong; Wang, Qingjiang; Fang, Bo; Dou, Lijun

    2016-06-01

    Hot compression of TC8M-1 was carried out under isothermal working conditions with temperature from 1173 K to 1323 K (900 °C to 1050 °C), strain rate from 0.001 to 10/s, and height reduction from 20 to 80 pct (corresponding true strain from 0.22 to 1.61). Constitutive equations were constructed and apparent activation energies of 149.5 and 617.4 kJ/mol were obtained for deformation in the β and upper α/ β phase regions, respectively. Microstructure examination confirmed the dominant role of dynamic recrystallization in the α/ β phase region and that of dynamic recovery in the β phase region, with the occurrence of grain boundary sliding at very low strain rate (0.001/s) in both regions. Based on the dynamic materials model, processing maps were constructed, providing optimal domains for hot working at the temperature of 1253 K (980 °C) and the strain rate of 0.01 to 0.1/s, or at 1193 K to 1213 K (920 °C to 940 °C) and 0.001/s. Moreover, our results indicated that the initial temperature non-uniformity along the specimen axis before compression existed and influenced the strain distribution, which contributed to the abnormal oscillations and/or abrupt rise-up of true stress and inhomogeneous deformation.

  5. A Processing Map for Hot Deformation of an Ultrafine-Grained Aluminum-Magnesium-Silicon Alloy Prepared by Mechanical Milling and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Rahbar Niazi, Masoud; Simchi, Abdolreza

    2015-12-01

    Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s-1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for the hot deformation of the UFG and CG Al alloy were constructed. For investigation of microstructural evolutions and deformation instability occurring upon hot working, optical microscopy, scanning electron microscopy coupled with electron backscattered diffraction and transmission electron microscopy were utilized. It is shown that the grain refinement increases the deformation flow stress while reducing the strain hardening and power dissipation efficiency during the deformation process at the elevated temperatures. Restoration mechanisms, including dynamic recovery and recrystallization are demonstrated to control microstructural evolutions and thus the deformation behavior. Coarsening of the grain structure in the UFG alloy is illustrated, particularly when the deformation is performed at high temperatures and low strain rates. The manifestations of instability are observed in the form of cracking and void formation.

  6. Application of mixed models to assess exposures monitored by construction workers during hot processes.

    PubMed

    Rappaport, S M; Weaver, M; Taylor, D; Kupper, L; Susi, P

    1999-10-01

    Particulate exposures were assessed among construction workers engaged in hot processes in four jobs (boilermakers, ironworkers, pipefitters and welder-fitters) at nine sites in the U.S. After being trained by occupational hygienists, the workers obtained shift-long personal samples at each site for total particulates (TP). Selected samples were also assayed for manganese (Mn), nickel (Ni), and chromium (Cr). Workers provided information about process- and task-related covariates that were present on the days of monitoring. Data were investigated with mixed-model regression analyses that designated the jobs and covariates as fixed effects and the worker and error terms as random effects. Results indicated that the within-worker variance components, but not the between-worker variance components, could be pooled among jobs. Mean air levels for a given agent varied by roughly six to 100 fold among the jobs, with boilermakers and ironworkers experiencing much higher levels of TP and Mn than pipefitters and welder-fitters. Limited data also suggested that welder-fitters were exposed to greater levels of Ni and Cr than pipefitters. Sufficient sample sizes were available to evaluate the effects of covariates upon exposures to TP and Mn. As expected, processes involving more than 50% hot work led to substantially higher levels of TP and Mn than those involving shorter durations of hot work. Local-exhaust or mechanical ventilation reduced exposure to TP (but not Mn) by as much as 44%, and shielded or manual arc welding increased exposure to Mn (but not TP) by about 80%. Parameters estimated with these mixed models were used to calculate probabilities that workers were exposed at levels above U.S. occupational exposure limits (OELs). Regarding TP and Mn, these calculations suggested that 26-95% of exposures to boilermakers and pipefitters and 2-13% of exposures to pipefitters and welder-fitters exceeded the current Threshold Limit Values. Among welder-fitters, limited data

  7. Processes of conversion of a hot metal particle into aerogel through clusters

    NASA Astrophysics Data System (ADS)

    Smirnov, B. M.

    2015-10-01

    Processes are considered for conversion into a fractal structure of a hot metal micron-size particle that is located in a buffer gas or a gas flow and is heated by an external electric or electromagnetic source or by a plasma. The parameter of this heating is the particle temperature, which is the same in the entire particle volume because of its small size and high conductivity. Three processes determine the particle heat balance: particle radiation, evaporation of metal atoms from the particle surface, and heat transport to the surrounding gas due to its thermal conductivity. The particle heat balance is analyzed based on these processes, which are analogous to those for bulk metals with the small particle size, and its high temperature taken into account. Outside the particle, where the gas temperature is lower than on its surface, the formed metal vapor in a buffer gas flow is converted into clusters. Clusters grow as a result of coagulation until they become liquid, and then clusters form fractal aggregates if they are removed form the gas flow. Subsequently, associations of fractal aggregates join into a fractal structure. The rate of this process increases in medium electric fields, and the formed fractal structure has features of aerogels and fractal fibers. As a result of a chain of the above processes, a porous metal film may be manufactured for use as a filter or catalyst for gas flows.

  8. Processes of conversion of a hot metal particle into aerogel through clusters

    SciTech Connect

    Smirnov, B. M.

    2015-10-15

    Processes are considered for conversion into a fractal structure of a hot metal micron-size particle that is located in a buffer gas or a gas flow and is heated by an external electric or electromagnetic source or by a plasma. The parameter of this heating is the particle temperature, which is the same in the entire particle volume because of its small size and high conductivity. Three processes determine the particle heat balance: particle radiation, evaporation of metal atoms from the particle surface, and heat transport to the surrounding gas due to its thermal conductivity. The particle heat balance is analyzed based on these processes, which are analogous to those for bulk metals with the small particle size, and its high temperature taken into account. Outside the particle, where the gas temperature is lower than on its surface, the formed metal vapor in a buffer gas flow is converted into clusters. Clusters grow as a result of coagulation until they become liquid, and then clusters form fractal aggregates if they are removed form the gas flow. Subsequently, associations of fractal aggregates join into a fractal structure. The rate of this process increases in medium electric fields, and the formed fractal structure has features of aerogels and fractal fibers. As a result of a chain of the above processes, a porous metal film may be manufactured for use as a filter or catalyst for gas flows.

  9. Effect of hot water treatment of beef trimmings on processing characteristics and eating quality of ground beef.

    PubMed

    Pietrasik, Z; Gaudette, N J; Klassen, M

    2016-03-01

    The effect of hot water treatment of beef trimmings on the processing characteristics, shelf-life and consumer acceptability of ground beef was evaluated. Hot water treatment (85°C for 40s) substantially enhanced the microbial quality of trimmings during refrigerated storage and this was independent of the fat level of the trimmings. Treatment had no effect on the oxidative stability of trimmings stored up to 7days, ground beef displayed in a retail cabinet for up to 3days, and had minimal effect on textural properties. Instrumental results demonstrate that ground beef from hot water treated trimmings was slightly lighter and tended to have less red color compared to non-treated beef. These color differences did not impact the consumer acceptance of raw patties, and in addition, hot water treatment did not significantly affect the consumer acceptability of cooked patty attributes. PMID:26610290

  10. Process window and defect monitoring using high-throughput e-beam inspection guided by computational hot spot detection

    NASA Astrophysics Data System (ADS)

    Wang, Fei; Zhang, Pengcheng; Fang, Wei; Liu, Kevin; Jau, Jack; Wang, Lester; Wan, Alex; Hunsche, Stefan; Halder, Sandip; Leray, Philippe

    2016-03-01

    As design rules for leading edge devices have shrunk to 1x nm size and below, device patterns have become sensitive to sub-10nm size defects. Additionally, defectivity and yield are now increasingly dominated by systematic patterning defects. A method for identifying and inspecting these hot spot (HS) locations is necessary for both technology development and High Volume Manufacturing (HVM). In order to achieve sufficient statistical significance across the wafer for a specific product and layer, a guided, high-speed e-beam inspection system is needed to cover a significant amount of high-volume hot spot locations for process window monitoring. In this paper, we explore the capabilities of a novel, highthroughput e-beam hot spot inspection tool, SkyScanTM 5000, on a 10nm back-end-of-line (BEOL) wafer patterned using a triple lithography-etch process. ASML's high-resolution, design-aware computational hot spot inspection is used to identify relevant hot spot locations, including overlay-sensitive patterns. We guide the e-beam tool to these Points of Interest (POI) and obtain experimental data from inspection of 430k wafer locations. The large amount of data allows detection of wafer-level and intra-field defect signatures for a large number of hot spot patterns.

  11. Liquid sodium dip seal maintenance system

    DOEpatents

    Briggs, Richard L.; Meacham, Sterling A.

    1980-01-01

    A system for spraying liquid sodium onto impurities associated with liquid dip seals of nuclear reactors. The liquid sodium mixing with the impurities dissolves the impurities in the liquid sodium. The liquid sodium having dissolved and diluted the impurities carries the impurities away from the site thereby cleaning the liquid dip seal and surrounding area. The system also allows wetting of the metallic surfaces of the dip seal thereby reducing migration of radioactive particles across the wetted boundary.

  12. Recent developments in modeling of hot rolling processes: Part II - Applications

    NASA Astrophysics Data System (ADS)

    Hirt, Gerhard; Bambach, Markus; Seuren, Simon; Henke, Thomas; Lohmar, Johannes

    2013-05-01

    This publication gives a short overview of current developments in modeling and simulation of hot rolling processes of metals at the Institute of Metal Forming of RWTH Aachen University. It is based on the fundamentals treated in Part I also contained in this conference issue. It features applications in the field of fast on-line models, where a fast multi-stage rolling model and an analytical approach for predicting the through-thickness shear distribution are presented. In addition, a new concept for sensitivity analysis by automatic differentiation is introduced and discussed. Finally, applications of rolling simulations in the field of integrated computational materials engineering are presented with a focus on TWIP and linepipe steels as well as aluminum.

  13. Tritium-enrichment via CECE-process with high temperature steam electrolysis (HOT ELLY)

    SciTech Connect

    Keil, W.; Erdle, E.

    1988-09-01

    Aqueous waste which is a by-product of nuclear fuel reprocessing plants, is contaminated with tritium in the form of HTO. This waste must be disposed of in a suitable compact manner. In order to minimize waste volume, tritiated water is enriched by several orders of magnitude of its original concentration. This task is accomplished by using the existing combined electrolysis catalytic exchange (CECE)-Process, which is presently in pilot operation with tritium in a German nuclear research facility (Kernforschungszentrum Karlsruhe, KfK, FRG). Substantial energy reduction can be achieved by substituting the conventional water electrolysis by high-temperature steam electrolysis (HOT ELLY) for separating tritiated water into its components.

  14. DIP: The Database of Interacting Proteins

    DOE Data Explorer

    The DIP Database catalogs experimentally determined interactions between proteins. It combines information from a variety of sources to create a single, consistent set of protein-protein interactions. By interaction, the DIP Database creators mean that two amino acid chains were experimentally identified to bind to each other. The database lists such pairs to aid those studying a particular protein-protein interaction but also those investigating entire regulatory and signaling pathways as well as those studying the organisation and complexity of the protein interaction network at the cellular level. The data stored within the DIP database were curated, both, manually by expert curators and also automatically using computational approaches that utilize the knowledge about the protein-protein interaction networks extracted from the most reliable, core subset of the DIP data. It is a relational database that can be searched by protein, sequence, motif, article information, and pathBLAST. The website also serves as an access point to a number of projects related to DIP, such as LiveDIP, The Database of Ligand-Receptor Partners (DLRP) and JDIP. Users have free and open access to DIP after login. [Taken from the DIP Guide and the DIP website] (Specialized Interface) (Registration Required)

  15. Recrystallization behavior of Ti40 burn-resistant titanium alloy during hot working process

    NASA Astrophysics Data System (ADS)

    Lai, Yun-jin; Xin, She-wei; Zhang, Ping-xiang; Zhao, Yong-qing; Ma, Fan-jiao; Liu, Xiang-hong; Feng, Yong

    2016-05-01

    The recrystallization behavior of deformed Ti40 alloy during a heat-treatment process was studied using electron backscatter diffraction and optical microscopy. The results show that the microstructural evolution of Ti40 alloy is controlled by the growth behavior of grain-boundary small grains during the heating process. These small grains at the grain boundaries mostly originate during the forging process because of the alloy's inhomogeneous deformation. During forging, the deformation first occurs in the grain-boundary region. New small recrystallized grains are separated from the parent grains when the orientation between deformation zones and parent grains exceeds a certain threshold. During the heating process, the growth of these small recrystallized grains results in a uniform grain size and a decrease in the average grain size. The special recrystallization behavior of Ti40 alloy is mainly a consequence of the alloy's high β-stabilized elemental content and high solution strength of the β-grains, which partially explains the poor hot working ability of Ti-V-Cr-type burn-resistant titanium alloys. Notably, this study on Ti40 burn-resistant titanium alloy yields important information related to the optimization of the microstructures and mechanical properties.

  16. Information Use Differences in Hot and Cold Risk Processing: When Does Information About Probability Count in the Columbia Card Task?

    PubMed Central

    Markiewicz, Łukasz; Kubińska, Elżbieta

    2015-01-01

    Objective: This paper aims to provide insight into information processing differences between hot and cold risk taking decision tasks within a single domain. Decision theory defines risky situations using at least three parameters: outcome one (often a gain) with its probability and outcome two (often a loss) with a complementary probability. Although a rational agent should consider all of the parameters, s/he could potentially narrow their focus to only some of them, particularly when explicit Type 2 processes do not have the resources to override implicit Type 1 processes. Here we investigate differences in risky situation parameters' influence on hot and cold decisions. Although previous studies show lower information use in hot than in cold processes, they do not provide decision weight changes and therefore do not explain whether this difference results from worse concentration on each parameter of a risky situation (probability, gain amount, and loss amount) or from ignoring some parameters. Methods: Two studies were conducted, with participants performing the Columbia Card Task (CCT) in either its Cold or Hot version. In the first study, participants also performed the Cognitive Reflection Test (CRT) to monitor their ability to override Type 1 processing cues (implicit processes) with Type 2 explicit processes. Because hypothesis testing required comparison of the relative importance of risky situation decision weights (gain, loss, probability), we developed a novel way of measuring information use in the CCT by employing a conjoint analysis methodology. Results: Across the two studies, results indicated that in the CCT Cold condition decision makers concentrate on each information type (gain, loss, probability), but in the CCT Hot condition they concentrate mostly on a single parameter: probability of gain/loss. We also show that an individual's CRT score correlates with information use propensity in cold but not hot tasks. Thus, the affective dimension of

  17. Piezoresistive pens for dip-pen nanolithography

    NASA Astrophysics Data System (ADS)

    Henning, A. K.; Fragala, J.; Shile, R.; Simao, P.

    2013-03-01

    The conventional approach to measurement of the deflection of microfabricated cantilevers centers on the use of an optical lever. The use of optical lever technology increases the size, complexity, and cost of systems using microfabricated cantilevers. Occasionally, piezoresistors have been used to sense deflection. But, for atomic force microscope applications in particular, topographical sensitivity has demanded the higher sensitivity of the optical lever. For dip-pen nanolithography (DPN) microfabricated cantilevers do not require the same degree of deflection sensitivity. So, for these applications, piezoresistors can be used to sense deflection. In this work, we present a novel approach to an integrated DPN pen. Piezoresistive silicon stress sensors are integrated into a silicon nitride cantilever. The device design, process design, and fabrication methods for building these sensors, and sensor-actuators, are demonstrated. Integration of heaters, along with the piezoresistors, is also demonstrated.

  18. Material transport in dip-pen nanolithography

    NASA Astrophysics Data System (ADS)

    Brown, Keith A.; Eichelsdoerfer, Daniel J.; Liao, Xing; He, Shu; Mirkin, Chad A.

    2014-06-01

    Dip-pen nanolithography (DPN) is a useful method for directly printing materials on surfaces with sub-50 nm resolution. Because it involves the physical transport of materials from a scanning probe tip to a surface and the subsequent chemical interaction of that material with the surface, there are many factors to consider when attempting to understand DPN. In this review, we overview the physical and chemical processes that are known to play a role in DPN. Through a detailed review of the literature, we classify inks into three general categories based on their transport properties, and highlight the myriad ways that DPN can be used to perform chemistry at the tip of a scanning probe.

  19. Fabrication of Luminescent Nanostructures by Dip-Pen Nanolithography

    SciTech Connect

    Noy, A; Miller, A E; Klare, J E; Weeks, B L; Woods, B W; DeYoreo, J J

    2002-06-25

    We used a combination of dip-pen nanolithography and scanning optical confocal microscopy to fabricate and visualize luminescent nanoscale patterns of various materials on glass substrates. We show that this method can be used successfully to push the limits of dip-pen nanolithography down to controlled deposition of single molecules. We also demonstrate that this method is able to create and visualize protein patterns on surfaces. Finally, we show that our method can be used to fabricate polymer nanowires of controlled size using conductive polymers. We also present a kinetic model that accurately describes the deposition process.

  20. Hot granules medium pressure forming process of AA7075 conical parts

    NASA Astrophysics Data System (ADS)

    Dong, Guojiang; Zhao, Changcai; Peng, Yaxin; Li, Ying

    2015-05-01

    High strength aluminum alloy plate has a low elongation at room temperature, which leads to the forming of its components need a high temperature. Liquid or gas is used as the pressure-transfer medium in the existing flexible mould forming process, the heat resistance of the medium and pressurizing device makes the application of aluminum alloy plate thermoforming restricted. To solve this problem, the existing medium is replaced by the heat-resisting solid granules and the general pressure equipments are applied. Based on the pressure-transfer performance test of the solid granules medium, the feasibility that the assumption of the extended Drucker-Prager linear model can be used in the finite element analysis is proved. The constitutive equation, the yield function and the theoretical forming limit diagram(FLD) of AA7075 sheet are established. Through the finite element numerical simulation of hot granules medium pressure forming(HGMF) process, not only the influence laws of the process parameters, such as forming temperature, the blank-holder gap and the diameter of the slab, on sheet metal forming performance are discussed, but also the broken area of the forming process is analyzed and predicted, which are coincided with the technological test. The conical part whose half cone angle is 15° and relative height H/d 0 is 0.57, is formed in one process at 250°C. The HGMF process solves the problems of loading and seal in the existing flexible mould forming process and provides a novel technology for thermoforming of light alloy plate, such as magnesium alloy, aluminium alloy and titanium alloy.

  1. Semi-quantitative predictions of hot tearing and cold cracking in aluminum DC casting using numerical process simulator

    NASA Astrophysics Data System (ADS)

    Subroto, T.; Miroux, A.; Mortensen, D.; M'Hamdi, M.; Eskin, D. G.; Katgerman, L.

    2012-07-01

    Cracking is one of the most critical defects that may occur during aluminum direct-chill (DC) casting. There are two types of cracking typical of DC casting: hot tearing and cold cracking. To study and predict such defects, currently we are using a process simulator, ALSIM. ALSIM is able to provide semi-quantitative predictions of hot tearing and cold cracking susceptibility. In this work, we performed benchmark tests using predictions of both types of cracks and experimental results of DC casting trials. The trials series resulted in billets with hot tearing as well as cold cracking. The model was also used to study the influence of several casting variables such as casting speed and inlet geometry with respect to the cracking susceptibility in the ingots. In this work, we found that the sump geometry was changed by the feeding scheme, which played an important role in hot tear occurrence. Moreover, increasing the casting speed also increased the hot tear and cold crack susceptibility. In addition, from the result of simulation, we also observed a phenomenon that supported the hypotheses of connection between hot tearing and cold cracking.

  2. Flow Behavior and Processing Maps of a Low-Carbon Steel During Hot Deformation

    NASA Astrophysics Data System (ADS)

    Yang, Xiawei; Li, Wenya

    2015-12-01

    The hot isothermal compression tests of a low-carbon steel containing 0.20 pct C were performed in the temperature range of 973 K to 1273 K (700 °C to 1000 °C) and at the strain rate range of 0.001 to 1 s-1. The results show that the flow stress is dependent on deformation temperature and strain rate (decreasing with increasing temperature and/or increasing with increasing strain rate). The flow stress predicted by Arrhenius-type and artificial neural network models were both in a good agreement with experimental data, while the prediction accuracy of the latter is better than the former. A processing map can be obtained by superimposing an instability map on a power dissipation map. Finally, an FEM model was successfully established to simulate the compression test process of this steel. The processing map combined with the FEM model can be very beneficial to solve the problems of residual stress, distortion, and flow instability of components.

  3. Characterization and performance assessment of solid dispersions prepared by hot melt extrusion and spray drying process.

    PubMed

    Agrawal, Anjali M; Dudhedia, Mayur S; Patel, Ashwinkumar D; Raikes, Michelle S

    2013-11-30

    The present study investigated effect of manufacturing methods such as hot melt extrusion (HME) and spray drying (SD) on physicochemical properties, manufacturability, physical stability and product performance of solid dispersion. Solid dispersions of compound X and PVP VA64 (1:2) when prepared by SD and HME process were amorphous by polarized light microscopy, powder X-ray diffractometry, and modulated differential scanning calorimetry analyses with a single glass transition temperature. Fourier transform infrared (FT-IR) and Raman spectroscopic analyses revealed similar molecular level interactions between compound X and PVP VA64 as evident by overlapping FT-IR and FT Raman spectra in SD and HME solid dispersions. The compactibility, tabletability, disintegration and dissolution performance were similar for solid dispersions prepared by both processing techniques. Differences in material properties such as surface area, morphological structure, powder densities, and flow characteristics were observed between SD and HME solid dispersion. The SD solid dispersion was physically less stable compared to HME solid dispersion under accelerated stability conditions. Findings from this study suggest that similar product performance could be obtained if the molecular properties of the solid dispersion processed by two different techniques are similar. However differences in material properties might affect the physical stability of the solid dispersions. PMID:24013161

  4. Influence of Chemical Composition and Melting Process on Hot Rolling of NiTiHf Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Belbasi, Majid; Salehi, Mohammad T.

    2014-07-01

    NiTiHf high-temperature shape memory alloy ingots with transformation temperatures above 100 °C were produced by vacuum induction melting (VIM) and vacuum arc melting (VAM). The effects of melting process and compositional changes were investigated on hot rolling of cast samples. The amount of (Ti,Hf)2Ni second phase which was formed during solidification and the (Ti,Hf)C formed due to graphite crucible using in VIM have significantly affected the microstructure of the cast sample due to poor coherency, which affected the hot-rolling behavior. Optical microscopy, scanning electron microscopy, and energy dispersive spectroscopy were used to inspect the observed cracks in the microstructure after the hot-rolling process. The results displayed that the formation of (Ti,Hf)C and the existence of (Ti,Hf)2Ni second phase had harmful effects on the workability of the cast specimen due to the feeble coherency of (Ti,Hf)C and (Ti,Hf)2 Ni with the matrix, which caused a failure in the hot-rolled specimen. The Ni50Ti40Hf10 alloy produced by VAM shows better workability in hot rolling due to lower amount of (Ti,Hf)2Ni, (Ti,Hf)C phases.

  5. Application of annular centrifugal contactors in the hot test of the improved total partitioning process for high level liquid waste.

    PubMed

    Duan, Wuhua; Chen, Jing; Wang, Jianchen; Wang, Shuwei; Feng, Xiaogui; Wang, Xinghai; Li, Shaowei; Xu, Chao

    2014-08-15

    High level liquid waste (HLLW) produced from the reprocessing of the spent nuclear fuel still contains moderate amounts of uranium, transuranium (TRU) actinides, (90)Sr, (137)Cs, etc., and thus constitutes a permanent hazard to the environment. The partitioning and transmutation (P&T) strategy has increasingly attracted interest for the safe treatment and disposal of HLLW, in which the partitioning of HLLW is one of the critical technical issues. An improved total partitioning process, including a TRPO (tri-alkylphosphine oxide) process for the removal of actinides, a CESE (crown ether strontium extraction) process for the removal of Sr, and a CECE (calixcrown ether cesium extraction) process for the removal of Cs, has been developed to treat Chinese HLLW. A 160-hour hot test of the improved total partitioning process was carried out using 72-stage 10-mm-dia annular centrifugal contactors (ACCs) and genuine HLLW. The hot test results showed that the average DFs of total α activity, Sr and Cs were 3.57 × 10(3), 2.25 × 10(4) and 1.68 × 10(4) after the hot test reached equilibrium, respectively. During the hot test, 72-stage 10-mm-dia ACCs worked stable, continuously with no stage failing or interruption of the operation. PMID:25016455

  6. Dynamic recrystallization and texture evolution of Mg–Y–Zn alloy during hot extrusion process

    SciTech Connect

    Tong, L.B.; Li, X.; Zhang, D.P.; Cheng, L.R.; Meng, J.; Zhang, H.J.

    2014-06-01

    The microstructure and texture evolution of Mg{sub 98.5}Y{sub 1}Zn{sub 0.5} and Mg{sub 92.5}Y{sub 5}Zn{sub 2.5} (atomic percent) alloys during hot extrusion were systematically investigated. The coarse LPSO phases with higher volume fraction (∼ 57%) suppressed the twinning generation in the initial stage of extrusion, and accelerated the dynamic recrystallization through the particle deformation zones. Therefore, the volume fraction of DRXed grains in as-extruded Mg{sub 92.5}Y{sub 5}Zn{sub 2.5} alloy was much higher than that of Mg{sub 98.5}Y{sub 1}Zn{sub 0.5} alloy. The intensive recrystallization process resulted in the conventional basal texture weakening, although the texture evolution was mainly dominated by flow behavior. The dynamic recrystallization behavior in Mg{sub 92.5}Y{sub 5}Zn{sub 2.5} alloy restricted the formation of deformation texture, and thus the more random texture was observed during the whole extrusion process. - Highlights: • The densely coarse LPSO phases suppressed the twinning deformation. • Coarse LPSO phases induced the particle stimulated nucleation effect. • Dynamic recrystallization resulted in the basal texture weakening effect.

  7. The Constitutive Relationship and Processing Map of Hot Deformation in A100 steel

    NASA Astrophysics Data System (ADS)

    Liu, Yongkang; Yin, Zongmei; Luo, Junting; Chunxiang, Zhang; Zhang, Yanshu

    2016-04-01

    Isothermal compression tests were conducted on A100 steel using a Gleeble 1500 thermal simulator at a temperature range of 900-1,200°C and strain rate range of 0.001-3 s-1. Results show that the A100 steel has higher strength than the Aermet 100 steel at high temperatures. Constant values, such as A, α, and n, and activate energy Q were obtained through the regression processing of the stress-strain data curves under different strains. A set of constitutive equations for A100 steel was proposed by using an Arrhenius-type equation. The optimum processing craft ranges for A100 steel based on the analysis of the hot working diagram and deformation mechanism are as follows: temperature range of 1,000-1,100°C and strain rate range of 0.01-0.1 s-1. The average grain size within this working range is 7-22.5 μm.

  8. Distributed image processing system for the monitoring of hot steel wire

    NASA Astrophysics Data System (ADS)

    O'Leary, Paul; Weiss, Michael; Schiller, Arnulf

    2003-05-01

    In a prototype for monitoring hot steel wire different technologies are integrated to achieve a robust, flexibly configurable and scalable imaging system. It is designed as a distributed system with private network and Tuplespace communication implementable on a LINUX Server. Intelligent cameras grab and process the image data. For real time communication between the cameras and standard industrial I/O-modules (IEC-61131) MODBUS/TCP messaging is applied. A switch with integrated firewall makes services available to the supervisory control system. Results are available as XML-logfiles. The image processing defines the upper and lower edges of the material by minimum/maximum filtering of the y-gradient. Dual Grassmanian coordinates are used to fit two parallel lines to the edge points by singular value decomposition. This gives the distance between the lines and the confidence interval of each measurement simultaneously, whereas latter is used to reject poor data. Changes of the distance are analysed computing local central moments. Presently, 12 images per second are acquired. The application is able to detect spontaneous rotation of the wire around the axis of rolling directly at the rolling stands and treats also poor images (due to steam of cooling water). It indicates resulting defects, which may go undetected otherwise.

  9. Investigation of passive and active silica-tin oxide nanostructured optical fibers fabricated by "inverse dip-coating" and "powder in tube" method based on the chemical sol-gel process and laser emission

    NASA Astrophysics Data System (ADS)

    Granger, G.; Restoin, C.; Roy, P.; Jamier, R.; Rougier, S.; Duclere, J.-R.; Lecomte, A.; Dauliat, R.; Blondy, J.-M.

    2015-05-01

    This paper presents a study of original nanostructured optical fibers based on the SiO2-SnO2-(Yb3+) system. Two different processes have been developed and compared: the sol-gel chemical method associated to the "inverse dip-coating" (IDC) and the "powder in tube" (PIT). The microstructural and optical properties of the fibers are studied according to the concentration of SnO2. X-Ray Diffraction as well as Transmission Electron Microscopy studies show that the SnO2 crystallizes into the cassiterite phase as nanoparticles with a diameter ranging from 4 to 50 nm as a function of tin oxide concentration. A comparative study highlights a better conservation of SnO2 into the fiber core with the PIT approach according to the refractive index profile and energy dispersive X-Ray spectrometry measurement. The attenuation evaluated by the classic cut-back method gives respectively values higher than 3 dB/m and 0.2 dB/m in the visible (VIS) and infrared (IR) ranges for the PIT fibers whereas background losses reach 0.5 dB/m in the VIS range for IDC fibers. The introduction of ytterbium ions into the core of PIT fibers, directly in the first chemical step, leads to a laser emission (between 1050 and 1100 nm) according to the fiber length under 850 nm wavelength pumping. Luminescence studies have demonstrated the influence of the tin oxide on the rare earth optical properties especially by the modification of the absorption (850 to 1000 nm) and emission (950 to 1100 nm) by discretization of the bands, as well as on the IR emission lifetime evaluated to 10 μs.

  10. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-04-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  11. Study on the Hot Processing Parameters-Impact Toughness Correlation of Ti-6Al-4V Alloy

    NASA Astrophysics Data System (ADS)

    Shi, Xiaohui; Zeng, Weidong; Sun, Yu; Han, Yuanfei; Zhao, Yongqing

    2016-05-01

    In this research, the hot processing parameters-impact toughness correlation of Ti-6Al-4V titanium alloy is studied. Fifty-four groups of hot processing treatments with different forging temperatures (930, 950, 970 °C), deformation degrees (20, 50, 80%), annealing temperatures (600, 700, 800 °C), and annealing time (1 and 5 h) were conducted. The orthogonal design was used to find the primary hot processing parameters influencing the impact toughness of Ti-6Al-4V alloy. The results show that the annealing temperature can exert the biggest influence on impact toughness. Low annealing temperature is essential to achieve high impact toughness value. In addition, the BP neural network was used to describe the quantitative correlation between hot processing parameters and impact toughness. The results show that the BP neural network exhibits good performance in predicting the impact toughness of Ti-6Al-4V alloy. The prediction error is within 5%. The BP neural network and the orthogonal design method are mutually confirmed in the present work. Finally, based on the microstructure analysis, the reasons responsible for above experimental results are explained.

  12. 9 CFR 72.13 - Permitted dips and procedures.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ...) FEVER IN CATTLE § 72.13 Permitted dips and procedures. (a) Dipping requirements; facilities; handling. The dipping of cattle for interstate movement shall be done only with a permitted dip and at places where proper equipment is provided for dipping and for handling the cattle in a manner to...

  13. 9 CFR 72.13 - Permitted dips and procedures.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ...) FEVER IN CATTLE § 72.13 Permitted dips and procedures. (a) Dipping requirements; facilities; handling. The dipping of cattle for interstate movement shall be done only with a permitted dip and at places where proper equipment is provided for dipping and for handling the cattle in a manner to...

  14. 9 CFR 72.13 - Permitted dips and procedures.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ...) FEVER IN CATTLE § 72.13 Permitted dips and procedures. (a) Dipping requirements; facilities; handling. The dipping of cattle for interstate movement shall be done only with a permitted dip and at places where proper equipment is provided for dipping and for handling the cattle in a manner to...

  15. 9 CFR 72.13 - Permitted dips and procedures.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...) FEVER IN CATTLE § 72.13 Permitted dips and procedures. (a) Dipping requirements; facilities; handling. The dipping of cattle for interstate movement shall be done only with a permitted dip and at places where proper equipment is provided for dipping and for handling the cattle in a manner to...

  16. Evaluation of the surface strength of glass plates shaped by hot slumping process

    NASA Astrophysics Data System (ADS)

    Proserpio, L.; Crimi, G.; Ghigo, M.; Pareschi, G.; Salmaso, B.; D'Este, A.; Dall'Igna, R.; Silvestri, M.; Parodi, G.; Martelli, F.

    2013-09-01

    The Hot Slumping Technology is under development by several research groups in the world for the realization of X-ray segmented mirrors, based on thin glass plates: during the process of slumping, a glass foil is shaped over a mould at temperatures above its transformation point. The performed thermal cycle and related operations might have effects on the strength characteristics of the glass, with consequences on the structural design of the elemental optical module and consecutively on the whole X-ray telescope. No reference technical literature exists for this particular aspect since the strength of glass depends on several parameters connected to any of the manufacturing and glass history stages, such as the distribution of surface flaws or the residual internal stresses. It is therefore extremely important to test the mechanical strength of the glass plates after they underwent the slumping process. The Astronomical Observatory of Brera (INAFOAB, Merate - Italy) started a deep analysis of this aspect, with the collaboration of Stazione Sperimentale del Vetro (SSV, Murano - Italy) and BCV Progetti (Milano - Italy). The entire study has been realized on borosilicate glass D263 by Schott, largely considered for the realization of next-generation IXO-like X-ray telescope. More than 200 slumped plates of dimension 100 mm x 100 mm and thickness 0.4 mm, both flat and curved, have been produced and tested; the collected experimental data have been compared to non-linear FEM analyses and treated with Weibull statistics, giving the strength data necessary to assess the current IXO glass X-ray telescope design, in terms of survival probability, when subject to static and acoustic load characteristic of the launch phase. The paper describes the activities performed and presents the obtained results.

  17. Dip-separated structural filtering using seislet transform and adaptive empirical mode decomposition based dip filter

    NASA Astrophysics Data System (ADS)

    Chen, Yangkang

    2016-07-01

    The seislet transform has been demonstrated to have a better compression performance for seismic data compared with other well-known sparsity promoting transforms, thus it can be used to remove random noise by simply applying a thresholding operator in the seislet domain. Since the seislet transform compresses the seismic data along the local structures, the seislet thresholding can be viewed as a simple structural filtering approach. Because of the dependence on a precise local slope estimation, the seislet transform usually suffers from low compression ratio and high reconstruction error for seismic profiles that have dip conflicts. In order to remove the limitation of seislet thresholding in dealing with conflicting-dip data, I propose a dip-separated filtering strategy. In this method, I first use an adaptive empirical mode decomposition based dip filter to separate the seismic data into several dip bands (5 or 6). Next, I apply seislet thresholding to each separated dip component to remove random noise. Then I combine all the denoised components to form the final denoised data. Compared with other dip filters, the empirical mode decomposition based dip filter is data-adaptive. One only needs to specify the number of dip components to be separated. Both complicated synthetic and field data examples show superior performance of my proposed approach than the traditional alternatives. The dip-separated structural filtering is not limited to seislet thresholding, and can also be extended to all those methods that require slope information.

  18. Dip-separated structural filtering using seislet transform and adaptive empirical mode decomposition based dip filter

    NASA Astrophysics Data System (ADS)

    Chen, Yangkang

    2016-04-01

    The seislet transform has been demonstrated to have a better compression performance for seismic data compared with other well-known sparsity promoting transforms, thus it can be used to remove random noise by simply applying a thresholding operator in the seislet domain. Since the seislet transform compresses the seismic data along the local structures, the seislet thresholding can be viewed as a simple structural filtering approach. Because of the dependence on a precise local slope estimation, the seislet transform usually suffers from low compression ratio and high reconstruction error for seismic profiles that have dip conflicts. In order to remove the limitation of seislet thresholding in dealing with conflicting-dip data, I propose a dip-separated filtering strategy. In this method, I first use an adaptive empirical mode decomposition based dip filter to separate the seismic data into several dip bands (5 or 6). Next, I apply seislet thresholding to each separated dip component to remove random noise. Then I combine all the denoised components to form the final denoised data. Compared with other dip filters, the empirical mode decomposition based dip filter is data-adaptive. One only need to specify the number of dip components to be separated. Both complicated synthetic and field data examples show superior performance of my proposed approach than the traditional alternatives. The dip-separated structural filtering is not limited to seislet thresholding, and can also be extended to all those methods that require slope information.

  19. AISI/DOE Advanced Process Control Program Vol. 3 of 6: MICROSTRUCTURAL ENGINEERING IN HOT-STRIP MILLS Part 2 of 2: Constitutive Behavior Modeling of Steels Under Hot-Rolling Conditions

    SciTech Connect

    Yi-Wen Cheng; Patrick Purtscher

    1999-07-30

    This report describes the development of models for predicting (1) constitutive behaviors and (2) mechanical properties of hot-rolled steels as functions of chemical composition, microstructural features, and processing variables. The study includes the following eight steels: A36, DQSK, HSLA-V, HSLA-Nb, HSLA-50/Ti-Nb, and two interstitial-free (IF) grades. These developed models have been integrated into the Hot-Strip Mill Model (HSMM), which simulates the hot strip rolling mills and predicts the mechanical properties of hot-rolled products. The HSMM model has been developed by the University of British Columbia-Canada as a part of project on the microstructural engineering in hot-strip mills.

  20. Large Capacity SMES for Voltage Dip Compensation

    NASA Astrophysics Data System (ADS)

    Iwatani, Yu; Saito, Fusao; Ito, Toshinobu; Shimada, Mamoru; Ishida, Satoshi; Shimanuki, Yoshio

    Voltage dips of power grids due to thunderbolts, snow damage, and so on, cause serious damage to production lines of precision instruments, for example, semiconductors. In recent years, in order to solve this problem, uninterruptible power supply systems (UPS) are used. UPS, however, has small capacity, so a great number of UPS are needed in large factories. Therefore, we have manufactured the superconducting magnetic energy storage (SMES) system for voltage dip compensation able to protect loads with large capacity collectively. SMES has advantages such as space conservation, long lifetime and others. In field tests, cooperating with CHUBU Electric Power Co., Inc. we proved that SMES is valuable for compensating voltage dips. Since 2007, 10MVA SMES improved from field test machines has been running in a domestic liquid crystal display plant, and in 2008, it protected plant loads from a number of voltage dips. In this paper, we report the action principle and components of the improved SMES for voltage dip compensation, and examples of waveforms when 10MVA SMES compensated voltage dips.

  1. Process Optimization of Dual-Laser Beam Welding of Advanced Al-Li Alloys Through Hot Cracking Susceptibility Modeling

    NASA Astrophysics Data System (ADS)

    Tian, Yingtao; Robson, Joseph D.; Riekehr, Stefan; Kashaev, Nikolai; Wang, Li; Lowe, Tristan; Karanika, Alexandra

    2016-04-01

    Laser welding of advanced Al-Li alloys has been developed to meet the increasing demand for light-weight and high-strength aerospace structures. However, welding of high-strength Al-Li alloys can be problematic due to the tendency for hot cracking. Finding suitable welding parameters and filler material for this combination currently requires extensive and costly trial and error experimentation. The present work describes a novel coupled model to predict hot crack susceptibility (HCS) in Al-Li welds. Such a model can be used to shortcut the weld development process. The coupled model combines finite element process simulation with a two-level HCS model. The finite element process model predicts thermal field data for the subsequent HCS hot cracking prediction. The model can be used to predict the influences of filler wire composition and welding parameters on HCS. The modeling results have been validated by comparing predictions with results from fully instrumented laser welds performed under a range of process parameters and analyzed using high-resolution X-ray tomography to identify weld defects. It is shown that the model is capable of accurately predicting the thermal field around the weld and the trend of HCS as a function of process parameters.

  2. Process Optimization of Dual-Laser Beam Welding of Advanced Al-Li Alloys Through Hot Cracking Susceptibility Modeling

    NASA Astrophysics Data System (ADS)

    Tian, Yingtao; Robson, Joseph D.; Riekehr, Stefan; Kashaev, Nikolai; Wang, Li; Lowe, Tristan; Karanika, Alexandra

    2016-07-01

    Laser welding of advanced Al-Li alloys has been developed to meet the increasing demand for light-weight and high-strength aerospace structures. However, welding of high-strength Al-Li alloys can be problematic due to the tendency for hot cracking. Finding suitable welding parameters and filler material for this combination currently requires extensive and costly trial and error experimentation. The present work describes a novel coupled model to predict hot crack susceptibility (HCS) in Al-Li welds. Such a model can be used to shortcut the weld development process. The coupled model combines finite element process simulation with a two-level HCS model. The finite element process model predicts thermal field data for the subsequent HCS hot cracking prediction. The model can be used to predict the influences of filler wire composition and welding parameters on HCS. The modeling results have been validated by comparing predictions with results from fully instrumented laser welds performed under a range of process parameters and analyzed using high-resolution X-ray tomography to identify weld defects. It is shown that the model is capable of accurately predicting the thermal field around the weld and the trend of HCS as a function of process parameters.

  3. Replication of microchannel structures in WC-Co feedstock using elastomeric replica moulds by hot embossing process.

    PubMed

    Sahli, M; Gelin, J-C; Barrière, T

    2015-10-01

    Hot embossing is a net shaping process that is able to produce the micro-components of polymers with intrinsic and complex shapes at lower cost compared with machining and injection moulding. However, the emboss of hard metals, such as WC-Co, is more challenging due to their high thermal conductivity and ease of agglomeration. Thus, a WC-Co alloy mixed with a wax-based binder feedstock was selected. The formed feedstock exhibited pseudo-plastic flow and was successfully embossed (green part). Here, we developed a novel process that is used to replicate polymer microfluidic chips while simultaneously reducing the channel surface roughness of the mould insert, yielding optical-grade (less than 100 nm surface roughness) channels and reservoirs. This paper concerns the replication of metallic microfluidic mould inserts in WC-Co and the parameters associated with feedstock formation via a hot embossing process. A suitable formulation for micro-powder hot embossing has been established and characterised by thermogravimetric analyses and measurements of mixing torques to verify and quantify the homogeneity of the proposed feedstocks. The relative density of the samples increased with processing temperature, and almost fully dense materials were obtained. In this work, the effects of the sintering temperature on the physical properties were systematically analysed. The evolution of the metal surface morphology during the hot embossing process was also investigated. The results indicate that the feedstock can be used to manufacture micro-fluidic die mould cavities with a low roughness, proper dimensions and good shape retention. The shrinkage of the sintered part was approximately 19-24% compared with that of the brown part. PMID:26117760

  4. The CRDS method application for study of the gas-phase processes in the hot CVD diamond thin film.

    NASA Astrophysics Data System (ADS)

    Buzaianumakarov, Vladimir; Hidalgo, Arturo; Morell, Gerardo; Weiner, Brad; Buzaianu, Madalina

    2006-03-01

    For detailed analysis of problem related to the hot CVD carbon-containing nano-material growing, we have to detect different intermediate species forming during the growing process as well as investigate dependences of concentrations of these species on different experimental parameters (concentrations of the CJH4, H2S stable chemical compounds and distance from the filament system to the substrate surface). In the present study, the HS and CS radicals were detected using the Cavity Ring Down Spectroscopic (CRDS) method in the hot CVD diamond thin film for the CH4(0.4 %) + H2 mixture doped by H2S (400 ppm). The absolute absorption density spectra of the HS and CS radicals were obtained as a function of different experimental parameters. This study proofs that the HS and CS radicals are an intermediate, which forms during the hot filament CVD process. The kinetics approach was developed for detailed analysis of the experimental data obtained. The kinetics scheme includes homogenous and heterogenous processes as well as processes of the chemical species transport in the CVD chamber.

  5. PolDIP2 interacts with human PrimPol and enhances its DNA polymerase activities.

    PubMed

    Guilliam, Thomas A; Bailey, Laura J; Brissett, Nigel C; Doherty, Aidan J

    2016-04-20

    Translesion synthesis (TLS) employs specialized DNA polymerases to bypass replication fork stalling lesions. PrimPol was recently identified as a TLS primase and polymerase involved in DNA damage tolerance. Here, we identify a novel PrimPol binding partner, PolDIP2, and describe how it regulates PrimPol's enzymatic activities. PolDIP2 stimulates the polymerase activity of PrimPol, enhancing both its capacity to bind DNA and the processivity of the catalytic domain. In addition, PolDIP2 stimulates both the efficiency and error-free bypass of 8-oxo-7,8-dihydrodeoxyguanosine (8-oxoG) lesions by PrimPol. We show that PolDIP2 binds to PrimPol's catalytic domain and identify potential binding sites. Finally, we demonstrate that depletion of PolDIP2 in human cells causes a decrease in replication fork rates, similar to that observed in PrimPol(-/-)cells. However, depletion of PolDIP2 in PrimPol(-/-)cells does not produce a further decrease in replication fork rates. Together, these findings establish that PolDIP2 can regulate the TLS polymerase and primer extension activities of PrimPol, further enhancing our understanding of the roles of PolDIP2 and PrimPol in eukaryotic DNA damage tolerance. PMID:26984527

  6. PolDIP2 interacts with human PrimPol and enhances its DNA polymerase activities

    PubMed Central

    Guilliam, Thomas A.; Bailey, Laura J.; Brissett, Nigel C.; Doherty, Aidan J.

    2016-01-01

    Translesion synthesis (TLS) employs specialized DNA polymerases to bypass replication fork stalling lesions. PrimPol was recently identified as a TLS primase and polymerase involved in DNA damage tolerance. Here, we identify a novel PrimPol binding partner, PolDIP2, and describe how it regulates PrimPol's enzymatic activities. PolDIP2 stimulates the polymerase activity of PrimPol, enhancing both its capacity to bind DNA and the processivity of the catalytic domain. In addition, PolDIP2 stimulates both the efficiency and error-free bypass of 8-oxo-7,8-dihydrodeoxyguanosine (8-oxoG) lesions by PrimPol. We show that PolDIP2 binds to PrimPol's catalytic domain and identify potential binding sites. Finally, we demonstrate that depletion of PolDIP2 in human cells causes a decrease in replication fork rates, similar to that observed in PrimPol−/− cells. However, depletion of PolDIP2 in PrimPol−/− cells does not produce a further decrease in replication fork rates. Together, these findings establish that PolDIP2 can regulate the TLS polymerase and primer extension activities of PrimPol, further enhancing our understanding of the roles of PolDIP2 and PrimPol in eukaryotic DNA damage tolerance. PMID:26984527

  7. Optimizing microfluidic ink delivery for dip pen nanolithography

    NASA Astrophysics Data System (ADS)

    Banerjee, Debjyoti; Amro, Nabil A.; Fragala, Joe

    2004-01-01

    This work demonstrates the design optimization, fabrication process development, process optimization and testing of a microfluidic ink delivery apparatus (called "Inkwells") for simultaneously coating an array of DPN pens with different inks. The objective of this work is to deliver between 4 and 10 different inks from reservoirs into appropriately spacd microwell array. A tips of the multi-pen array are coated with different inks by dipping them into the microwell array. The reservoirs, microwells and their connecting micro-channels were etched in silicon wafers using Deep Reactive Ion Etching (DRIE). Fluid actuation was achieved by capillary wicking. The optimum layouts for different applications were selected with respect to the volume requirement of inks, the efficacy of ink-well filling, to obviate the problem of bubble formation, and to test the operations of dipping and writing with a parallel array of pens.

  8. Optimizing microfluidic ink delivery for dip pen nanolithography

    NASA Astrophysics Data System (ADS)

    Banerjee, Debjyoti; Amro, Nabil A.; Fragala, Joe

    2003-12-01

    This work demonstrates the design optimization, fabrication process development, process optimization and testing of a microfluidic ink delivery apparatus (called "Inkwells") for simultaneously coating an array of DPN pens with different inks. The objective of this work is to deliver between 4 and 10 different inks from reservoirs into appropriately spacd microwell array. A tips of the multi-pen array are coated with different inks by dipping them into the microwell array. The reservoirs, microwells and their connecting micro-channels were etched in silicon wafers using Deep Reactive Ion Etching (DRIE). Fluid actuation was achieved by capillary wicking. The optimum layouts for different applications were selected with respect to the volume requirement of inks, the efficacy of ink-well filling, to obviate the problem of bubble formation, and to test the operations of dipping and writing with a parallel array of pens.

  9. Sugarcane factory performance of cold, intermediate, and hot lime clarification processes

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A comparative factory investigation of hot versus intermediate and cold lime clarification was undertaken to quantify performance. In cold liming, mixed cane juice (MJ) was incubated (8 min) and then limed in a lime tank (4 minutes), both at -IO5F. For intermediate liming, 50% of the MJ was heated (...

  10. Design of Channel Type Indirect Blank Holder for Prevention of Wrinkling and Fracture in Hot Stamping Process

    NASA Astrophysics Data System (ADS)

    Choi, Hong-seok; Ha, Se-yoon; Cha, Seung-hoon; kang, Chung-gil; Kim, Byung-min

    2011-08-01

    The hot stamping process has been used in the automotive industry to reduce the weight of the body-in-white and to increase passenger safety via improved crashworthiness. In this study, a new form die with a simple structure that can prevent defects such as wrinkle and fracture is proposed for the manufacture of hot stamped components. The wrinkling at the flange cannot be eliminated when using a conventional form die. It is known that the initiation of wrinkling is influenced by many factors such as the mechanical properties of the sheet material, geometry of the sheet and tool, and other process parameters, including the blank holding force (BHF) and the contact conditions. In this research, channel type indirect blank holder (CIBH) is introduced to replace general blank holder for manufacturing the hot stamped center pillar. First, we investigate the tension force acting on the blank according to the channel shapes. We determine the appropriate range by comparing the tension force with the upper and lower BHFs in a conventional stamping process. We then use FE-analysis to study the influence of the slope angle and corner radius of the channel on the formability. Finally, the center pillar is manufactured using the form die with the selected channel.

  11. Additive Manufacturing of IN100 Superalloy Through Scanning Laser Epitaxy for Turbine Engine Hot-Section Component Repair: Process Development, Modeling, Microstructural Characterization, and Process Control

    NASA Astrophysics Data System (ADS)

    Acharya, Ranadip; Das, Suman

    2015-09-01

    This article describes additive manufacturing (AM) of IN100, a high gamma-prime nickel-based superalloy, through scanning laser epitaxy (SLE), aimed at the creation of thick deposits onto like-chemistry substrates for enabling repair of turbine engine hot-section components. SLE is a metal powder bed-based laser AM technology developed for nickel-base superalloys with equiaxed, directionally solidified, and single-crystal microstructural morphologies. Here, we combine process modeling, statistical design-of-experiments (DoE), and microstructural characterization to demonstrate fully metallurgically bonded, crack-free and dense deposits exceeding 1000 μm of SLE-processed IN100 powder onto IN100 cast substrates produced in a single pass. A combined thermal-fluid flow-solidification model of the SLE process compliments DoE-based process development. A customized quantitative metallography technique analyzes digital cross-sectional micrographs and extracts various microstructural parameters, enabling process model validation and process parameter optimization. Microindentation measurements show an increase in the hardness by 10 pct in the deposit region compared to the cast substrate due to microstructural refinement. The results illustrate one of the very few successes reported for the crack-free deposition of IN100, a notoriously "non-weldable" hot-section alloy, thus establishing the potential of SLE as an AM method suitable for hot-section component repair and for future new-make components in high gamma-prime containing crack-prone nickel-based superalloys.

  12. 78 FR 21159 - Additional Requirements for Special Dipping and Coating Operations (Dip Tanks); Extension of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-09

    ... Paperwork Reduction Act of 1995 (44 U.S.C. 3506 et seq.) and Secretary of Labor's Order No. 1-2012 (77 FR... Occupational Safety and Health Administration Additional Requirements for Special Dipping and Coating... Coating Operations (Dip Tanks) (29 CFR 1910.126(g)(4)). DATES: Comments must be submitted...

  13. Soft mold-based hot embossing process for precision imprinting of optical components on non-planar surfaces.

    PubMed

    Chen, Jianwei; Gu, Chenglin; Lin, Hui; Chen, Shih-Chi

    2015-08-10

    Patterning micro- and nano-scale optical elements on nonplanar substrates has been technically challenging and prohibitively expensive via conventional processes. A low-cost, high-precision fabrication process is thus highly desired and can have significant impact on manufacturing that leads to wider applications. In this paper, we present a new hot embossing process that enables high-resolution patterning of micro- and nano-structures on non-planar substrates. In this process, a flexible elastomer stamp, i.e., PDMS, was used as a mold to perform hot-embossing on substrates of arbitrary curvatures. The new process was optimized through the development of an automated vacuum thermal imprinting system that allows non-clean room operation as well as precise control of all process parameters, e.g., pressure, temperature and time. Surface profiles and optical properties of the fabricated components, including micro-lens array and optical gratings, were characterized quantitatively, e.g., RMS ~λ/30 for a micro-lens, and proved to be comparable with high cost conventional precision processes such as laser lithographic fabrication. PMID:26367950

  14. What Can Be Learned from X-Ray Spectroscopy Concerning Hot Gas in the Local Bubble and Charge Exchange Processes?

    NASA Technical Reports Server (NTRS)

    Snowden, S. L.

    2008-01-01

    Both solar wind charge exchange emission and diffuse thermal emission from the Local Bubble are strongly dominated in the soft X-ray band by lines from highly ionized elements. While both processes share many of the same lines, the spectra should differ significantly due to the different production mechanisms, abundances, and ionization states. Despite their distinct spectral signatures, current and past observatories have lacked the spectral resolution to adequately distinguish between the two sources. High-resolution X-ray spectroscopy instrumentation proposed for future missions has the potential to answer fundamental questions such as whether there is any hot plasma in the Local Hot Bubble, and if so, what are the abundances of the emitting plasma and whether the plasma is in equilibrium. Such instrumentation will provide dynamic information about the solar wind including data on ion species which are currently difficult to track. It will also make possible remote sensing of the solar wind.

  15. The chemistry of sodium chloride involvement in processes related to hot corrosion

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Fryburg, G. C.

    1979-01-01

    Sodium chloride is one of the primary contaminants that enter gas turbine engines and contribute, either directly or indirectly, to the hot corrosion degradation of hot-gas-path components. The paper surveys the results of laboratory experiments along with thermodynamic and mass transport calculations, intended for elucidating the behavior of sodium chloride in combustion environments. It is shown that besides being a source of sodium for the formation of corrosive liquid Na2SO4, the NaCl itself contributes in other indirect ways to the material degradation associated with the high-temperature environmental attack. In addition, the experimental results lend credence to the conceptual scheme presented schematically (behavior of NaCl in a turbine engine combustion gas environment) and resolve conflicting aspects of relevant NaCl misconceptions.

  16. Dip-coated sheet silicon solar cells

    NASA Technical Reports Server (NTRS)

    Heaps, J. D.; Maciolek, R. B.; Zook, J. D.; Scott, M. W.

    1976-01-01

    A cost-effective method is being developed for producing solar cell quality sheet silicon by dip coating inexpensive ceramic substrates with a thin layer of large grain silicon. Mullite (Aluminum Silicate) ceramic substrates coated with a thin layer of graphite have been dipped into molten silicon to produce 20-150 micron thick layers having grain sizes as large as .4 cm x 4 cm. With these silicon layers photovoltaic diodes have been fabricated with measured and inherent conversion efficiencies of 4% and 7%, respectively.

  17. Hot-filament chemical vapor deposition chamber and process with multiple gas inlets

    DOEpatents

    Deng, Xunming; Povolny, Henry S.

    2004-06-29

    A thin film deposition method uses a vacuum confinement cup that employs a dense hot filament and multiple gas inlets. At least one reactant gas is introduced into the confinement cup both near and spaced apart from the heated filament. An electrode inside the confinement cup is used to generate plasma for film deposition. The method is used to deposit advanced thin films (such as silicon based thin films) at a high quality and at a high deposition rate.

  18. 75 FR 17162 - Dipping and Coating Operations (Dip Tanks) Standard; Extension of the Office of Management and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-05

    ... Secretary of Labor's Order No. 5-2007 (72 FR 31160). Signed at Washington, DC, on March 30, 2010. David... Occupational Safety and Health Administration Dipping and Coating Operations (Dip Tanks) Standard; Extension of... collection requirement specified in its Standard on Dipping and Coating Operations (Dip Tanks) (29 CFR...

  19. Expression Patterns and Potential Biological Roles of Dip2a

    PubMed Central

    Palange, Norberto J.; Jia, Ruirui; Ma, Jun; Bah, Fatoumata Binta; Sah, Rajiv Kumar; Li, Dan; Wang, Daji; Bah, Fatoumata Binta Maci; Togo, Jacques; Jin, Honghong; Ban, Luying; Feng, Xuechao; Zheng, Yaowu

    2015-01-01

    Disconnected (disco)-interacting protein 2 homolog A is a member of the DIP2 protein family encoded by Dip2a gene. Dip2a expression pattern has never been systematically studied. Functions of Dip2a in embryonic development and adult are not known. To investigate Dip2a gene expression and function in embryo and adult, a Dip2a-LacZ mouse model was generated by insertion of β-Gal cDNA after Dip2a promoter using CRISPR/Cas9 technology. Dip2a-LacZ mouse was designed to be a lacZ reporter mouse as well as a Dip2a knockout mouse. Heterozygous mice were used to study endogenous Dip2a expression and homozygotes to study DIP2A-associated structure and function. LacZ staining indicated that Dip2a is broadly expressed in neuronal, reproductive and vascular tissues, as well as in heart, kidney, liver and lung. Results demonstrate that Dip2a is expressed in ectoderm-derived tissues in developing embryos. Adult tissues showed rich staining in neurons, mesenchymal, endothelial, smooth muscle cells and cardiomyocytes by cell types. The expression pattern highly overlaps with FSTL1 and supports previous report that DIP2A to be potential receptor of FSTL1 and its protective roles of cardiomyocytes. Broad and intense embryonic and adult expression of Dip2a has implied their multiple structural and physiological roles. PMID:26605542

  20. Expression Patterns and Potential Biological Roles of Dip2a.

    PubMed

    Zhang, Luqing; Mabwi, Humphrey A; Palange, Norberto J; Jia, Ruirui; Ma, Jun; Bah, Fatoumata Binta; Sah, Rajiv Kumar; Li, Dan; Wang, Daji; Bah, Fatoumata Binta Maci; Togo, Jacques; Jin, Honghong; Ban, Luying; Feng, Xuechao; Zheng, Yaowu

    2015-01-01

    Disconnected (disco)-interacting protein 2 homolog A is a member of the DIP2 protein family encoded by Dip2a gene. Dip2a expression pattern has never been systematically studied. Functions of Dip2a in embryonic development and adult are not known. To investigate Dip2a gene expression and function in embryo and adult, a Dip2a-LacZ mouse model was generated by insertion of β-Gal cDNA after Dip2a promoter using CRISPR/Cas9 technology. Dip2a-LacZ mouse was designed to be a lacZ reporter mouse as well as a Dip2a knockout mouse. Heterozygous mice were used to study endogenous Dip2a expression and homozygotes to study DIP2A-associated structure and function. LacZ staining indicated that Dip2a is broadly expressed in neuronal, reproductive and vascular tissues, as well as in heart, kidney, liver and lung. Results demonstrate that Dip2a is expressed in ectoderm-derived tissues in developing embryos. Adult tissues showed rich staining in neurons, mesenchymal, endothelial, smooth muscle cells and cardiomyocytes by cell types. The expression pattern highly overlaps with FSTL1 and supports previous report that DIP2A to be potential receptor of FSTL1 and its protective roles of cardiomyocytes. Broad and intense embryonic and adult expression of Dip2a has implied their multiple structural and physiological roles. PMID:26605542

  1. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    NASA Astrophysics Data System (ADS)

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-01

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  2. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    SciTech Connect

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-16

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  3. Investigation into the hot workability of the as-extruded WE43 magnesium alloy using processing map.

    PubMed

    Wang, Lixiao; Fang, Gang; Leeflang, Sander; Duszczyk, Jurek; Zhou, Jie

    2014-04-01

    The research concerned the characterization of the hot-working behavior of the as-extruded WE43 magnesium alloy potentially for biomedical applications and the construction of processing maps to guide the choice of forming process parameters. Isothermal uniaxial compression tests were performed over a temperature range of 350-480°C and strain rate range of 0.001-10s(-1). Flow stresses obtained were used to construct processing maps. Domains in processing maps corresponding to relevant deformation mechanisms, i.e., dynamic recrystallization (DRX), dynamic recovery (DRV) and flow instability, were identified, according to power dissipation efficiency and flow instability parameter values. Microstructures of compression-tested specimens were examined to validate these deformation mechanisms. Two mechanisms of DRX nucleation, i.e., particle-stimulated nucleation (PSN) and grain boundary bulging, were found to be operative at the low-temperature and high-temperature DRX domains, respectively. Flow instability was related to adiabatic shear bands and abnormal grain growth. An optimum condition for the hot working of this alloy was determined to be at a temperature of 475°C and a strain rate of 0.1s(-1). PMID:24508713

  4. Experimental and Numerical Studies on the Formability of Materials in Hot Stamping and Cold Die Quenching Processes

    SciTech Connect

    Li, N.; Mohamed, M. S.; Cai, J.; Lin, J.; Balint, D.; Dean, T. A.

    2011-05-04

    Formability of steel and aluminium alloys in hot stamping and cold die quenching processes is studied in this research. Viscoplastic-damage constitutive equations are developed and determined from experimental data for the prediction of viscoplastic flow and ductility of the materials. The determined unified constitutive equations are then implemented into the commercial Finite Element code Abaqus/Explicit via a user defined subroutine, VUMAT. An FE process simulation model and numerical procedures are established for the modeling of hot stamping processes for a spherical part with a central hole. Different failure modes (failure takes place either near the central hole or in the mid span of the part) are obtained. To validate the simulation results, a test programme is developed, a test die set has been designed and manufactured, and tests have been carried out for the materials with different forming rates. It has been found that very close agreements between experimental and numerical process simulation results are obtained for the ranges of temperatures and forming rates carried out.

  5. Fracture Profile and Crack Propagation of Ultra-High Strength Hot-Stamped Boron Steel During Mechanical Trimming Process

    NASA Astrophysics Data System (ADS)

    Han, Xianhong; Yang, Kun; Chen, Sisi; Chen, Jun

    2015-10-01

    Mechanical trimming process for ultra-high strength boron steel after hot stamping was carried out in this study. Shear and tensile tests were designed to analyze the influences of stress state on the fracture mode; trimmed fracture surface and profile were observed and compared to other commonly used steels such as DP980 and Q235 etc.; the crack propagation during trimming process was studied through step-by-step tests. The observation and analysis reveal that the fracture mode of hot-stamped boron steel is highly related to the stress state, it belongs to cleavage fracture on low stress triaxiality but dimple fracture on high stress triaxiality. Such phenomenon is reflected in the trimming process, during which the stress state changes from shear-dominated state to tensile-dominated state. In addition, the burnish zone of trimmed boron steel is much smaller than other high strength steels, and the profile of cutting surface shows an `S'-like shape which is destructive to the trimming tool. Moreover, during the trimming process, most martensite laths near the cutting edge are stretched and rotated markedly to the direction of the shear band, and the main crack expands along those grain boundaries, which may penetrate through a few martensite laths and form small crack branches.

  6. Characterization of hot deformation behavior of brasses using processing maps: Part I. α Brass

    NASA Astrophysics Data System (ADS)

    Padmavardhani, D.; Prasad, Y. V. R. K.

    1991-12-01

    The constitutive flow behavior of α brass in the temperature range of 500°C to 850°C and strain rate range of 0.001 to 100 s-1 has been characterized with the help of a power dissipation map generated on the basis of the principles of the Dynamic Materials Model. The map revealed a domain of dynamic recrystallization in the temperature range of 750°C to 850°C and in the strain rate range of 0.001 to 1 s-1, with a maximum efficiency of power dissipation of about 54 pct. The optimum hot working conditions are 850°C and 0.001 s-1, and these match with those generally employed in industrial practice. In the temperature range of 550°C to 750°C and strain rates lower than 0.01 s-1, the efficiency of power dissipation decreases with decreasing strain rate, with its minimum at 650°C. In this regime, solute drag effects similar to dynamic strain aging occur to impair the hot workability. The material undergoes microstructural instabilities at temperatures of 500°C to 650°C and at strain rates of 10 to 100 s-1, as predicted by the continuum instability criterion. The manifestations of the instabilities have been observed to be adiabatic shear bands.

  7. What can be Learned from X-ray Spectroscopy Concerning Hot Gas in Local Bubble and Charge Exchange Processes?

    NASA Technical Reports Server (NTRS)

    Snowden, Steve

    2007-01-01

    What can be learned from x-ray spectroscopy in observing hot gas in local bubble and charge exchange processes depends on spectral resolution, instrumental grasp, instrumental energy band, signal-to-nose, field of view, angular resolution and observatory location. Early attempts at x-ray spectroscopy include ROSAT; more recently, astronomers have used diffuse x-ray spectrometers, XMM Newton, sounding rocket calorimeters, and Suzaku. Future observations are expected with calorimeters on the Spectrum Roentgen Gamma mission, and the Solar Wind Charge Exchange (SWCX). The Geospheric SWCX may provide remote sensing of the solar wind and magnetosheath and remote observations of solar CMEs moving outward from the sun.

  8. Hot deformation behavior of uniform fine-grained GH4720Li alloy based on its processing map

    NASA Astrophysics Data System (ADS)

    Yu, Qiu-ying; Yao, Zhi-hao; Dong, Jian-xin

    2016-01-01

    The hot deformation behavior of uniform fine-grained GH4720Li alloy was studied in the temperature range from 1040 to 1130°C and the strain-rate range from 0.005 to 0.5 s-1 using hot compression testing. Processing maps were constructed on the basis of compression data and a dynamic materials model. Considerable flow softening associated with superplasticity was observed at strain rates of 0.01 s-1 or lower. According to the processing map and observations of the microstructure, the uniform fine-grained microstructure remains intact at 1100°C or lower because of easily activated dynamic recrystallization (DRX), whereas obvious grain growth is observed at 1130°C. Metallurgical instabilities in the form of non-uniform microstructures under higher and lower Zener-Hollomon parameters are induced by local plastic flow and primary γ' local faster dissolution, respectively. The optimum processing conditions at all of the investigated strains are proposed as 1090-1130°C with 0.08-0.5 s-1 and 0.005-0.008 s-1 and 1040-1085°C with 0.005-0.06 s-1.

  9. The Hanford spent nuclear metal fuel multi-canister overpack and vacuum drying {ampersand} hot conditioning process

    SciTech Connect

    Irwin, J.J.

    1996-05-15

    Nuclear production reactors operated at the U.S. Department of Energy`s Hanford Site from 1944 until 1988 to produce plutonium. Most of the irradiated fuel from these reactors was processed onsite to separate and recover the plutonium. When the processing facilities were closed in 1992, about 1,900 metric tons of unprocessed irradiated fuel remained in storage. Additional fuel was irradiated for research purposes or was shipped to the Hanford Site from offsite reactor facilities for storage or recovery of nuclear materials. The fuel inventory now in storage at the Hanford Site is predominantly N Reactor irradiated fuel, a metallic uranium alloy that is coextruded into zircaloy-2 cladding. The Spent Nuclear Fuel Project has rommitted to an accelerated schedule for removing spent nuclear fuel from the Hanford Site K Basins to a new interim storage facility in the 200 Area. Under the current proposed accelerated schedule, retrieval of spent nuclear fuel stored in the K East and West Basins must begin by December 1997 and be completed by December 1999. A key part of this action is retrieving fuel canisters from the water-filled K Basin storage pools and transferring them into multi@ister overpacks (MCOS) that will be used to handle and process the fuel, then store it after conditioning. The Westinghouse Hanford Company has developed an integrated process to deal with the K Basin spent fuel inventory. The process consists of cleaning the fuel, packaging it into MCOS, vacuum drying it at the K Basins, then transporting it to the Canister Storage Building (CSB) for staging, hot conditioning, and interim storage. This presentation dekribes the MCO function, design, and life-cycle, including an overview of the vacuum drying and hot conditioning processes.

  10. Experimental discovery of charge-exchange-caused dips in spectral lines from laser-produced plasmas.

    PubMed

    Leboucher-Dalimier, E; Oks, E; Dufour, E; Sauvan, P; Angelo, P; Schott, R; Poquerusse, A

    2001-12-01

    We report the first experimental observation of charge-exchange-caused dips (also called x dips) in spectral lines of multicharged ions in laser-produced plasmas. Specifically, in the process of a laser irradiation of targets made out of aluminum carbide, we observed two x dips in the Ly(gamma) line of Al XIII perturbed by fully stripped carbon. From the practical point of view, this opens up a way to experimentally produce not-yet-available fundamental data on charge exchange between multicharged ions, virtually inaccessible by other experimental methods. From the theoretical viewpoint, the results are important because the x dips are the only one signature of charge exchange in profiles of spectral lines emitted by plasmas and they are the only one quasimolecular phenomenon that could be observed at relatively "low" densities of laser-produced plasmas. PMID:11736229