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Sample records for innovative coke oven

  1. Innovative coke oven gas cleaning system for retrofit applications

    SciTech Connect

    Not Available

    1992-08-24

    The coke plant at the Sparrows Point Plant consist of three coke oven batteries and two coal chemical plants. The by-product coke oven gas (COG) consists primarily of hydrogen, methane, carbon monoxide, nitrogen and contaminants consisting of tars, light oils (benzene, toluene, and xylene) hydrogen sulfide, ammonia, water vapor and other hydrocarbons. This raw coke oven gas needs to be cleaned of most of its contaminants before it can be used as a fuel at other operations at the Sparrows Point Plant. In response to environmental concerns, BSC decided to replace much of the existing coke oven gas treatment facilities in the two coal chemical Plants (A and B) with a group of technologies consisting of: Secondary Cooling of the Coke oven Gas; Hydrogen Sulfide Removal; Ammonia Removal; Deacification of Acid Gases Removed; Ammonia Distillation and Destruction; and, Sulfur Recovery. This combination of technologies will replace the existing ammonia removal system, the final coolers, hydrogen sulfide removal system and the sulfur recovery system. The existing wastewater treatment, tar recovery and one of the three light oil recovery systems will continue to be used to support the new innovative combination of COG treatment technologies.

  2. Innovative coke oven gas cleaning system for retrofit applications

    SciTech Connect

    Not Available

    1992-10-16

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This project combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE is providing cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct an Environmental Monitoring Plan (EMP) for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. This report is the third quarterly status report of the EMP. It covers the Environmental Monitoring Plan activities for the full year of 1991 from January 1, 1991 through December 31, 1991, including the forth quarter. See Sections 2, 3 and 4 for status reports of the Project Installation and Commissioning, the Environmental Monitoring activities and the Compliance Monitoring results for the period. Section 5 contains a list of Compliance Reports submitted to regulatory agencies during the period. The EMP describes in detail the environmental monitoring activities to be performed during the project execution. The purpose of the EMP is to: (1) document the extent of compliance of monitoring activities, i.e. those monitoring required to meet permit requirements, (2) confirm the specific impacts predicted in the National Environmental Policy Act documentation, and (3) establish an information base for the assessment of the environmental performance of the technology demonstrated by the project.

  3. Innovative coke oven gas cleaning system for retrofit applications. Volume 1, Public design report

    SciTech Connect

    Not Available

    1994-05-24

    This Public Design Report provides, in a single document, available nonproprietary design -information for the ``Innovative Coke Oven Gas Cleaning System for Retrofit Applications`` Demonstration Project at Bethlehem Steel Corporation`s Sparrows Point, Maryland coke oven by-product facilities. This project demonstrates, for the first time in the United States, the feasibility of integrating four commercially available technologies (processes) for cleaning coke oven gas. The four technologies are: Secondary Gas Cooling, Hydrogen Sulfide and Ammonia Removal, Hydrogen Sulfide and Ammonia Recovery, and Ammonia Destruction and Sulfur Recovery. In addition to the design aspects, the history of the project and the role of the US Department of,Energy are briefly discussed. Actual plant capital and projected operating costs are also presented. An overview of the integration (retrofit) of the processes into the existing plant is presented and is followed by detailed non-proprietary descriptions of the four technologies and their overall effect on reducing the emissions of ammonia, sulfur, and other pollutants from coke oven gas. Narrative process descriptions, simplified process flow diagrams, input/output stream data, operating conditions, catalyst and chemical requirements, and utility requirements are given for each unit. Plant startup provisions, environmental considerations and control monitoring, and safety considerations are also addressed for each process.

  4. Coke oven emissions

    Integrated Risk Information System (IRIS)

    Coke oven emissions ; CASRN NA Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic Effects

  5. Coke oven door seal

    SciTech Connect

    Hendrych, G.

    1984-01-17

    A coke oven door seal in which a leaf spring is fixed to the inner end of a continuous concave seating structure which is peripherally mounted on the door frame. A terminally convex ridge structure extends endwise from the door jamb to flex the leaf spring sufficiently so as to form a continuous gas tight seal around the door. The leaf spring is flexed by the ridge by an amount that is greater than the deflection which would result only from the application of pressure on the leaf spring by coke oven gases. The leaf spring is also flexed by an amount that is less than the amount which would surpass its elastic limit. In an alternate embodiment, the leaf spring and seat structure are mounted on the door jamb while the ridge is mounted on the door frame.

  6. Vented coke oven door apparatus

    SciTech Connect

    Brown, H. B.; Gerding, C. C.

    1980-08-12

    A vented coke oven door includes a door frame having a vertical face surface carrying a plug assembly having a central vertical internal opening to conduct coke oven gas generated at the bottom of a coal charge in a coke oven chamber. The plug assembly includes a plurality of u-shaped refractory plug segments arranged in an end-to-end aligned relation with leg sections of each u-shaped segment extending horizontally into an abutting relation with the face surface of the door frame. Each leg section carries either an embedded hooked end or a t-shaped head of a threaded fastener which is supported by the door frame so that the leg sections are unrestrained against movement toward and away from each other in response to a thermal gradient across the wall thickness of the refractory plug segment. A backing plug plate is fitted into a recess in the leg sections of each plug segment to provide a closure wall to the u-shaped configuration of the segments and forms the vertical passageway for conducting coke oven gas. The backing plug plate has an exposed layer of cast refractory overlying a layer of insulation used to protect the door frame. A seal strip extends about the outer periphery of the door frame to prevent emission of coke oven gas from the coking chamber.

  7. Innovative coke oven gas cleaning system for retrofit applications. Environmental Monitoring program. Volume 1 - sampling progrom report. Baseline Sampling Program report

    SciTech Connect

    Stuart, L.M.

    1994-05-27

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This innovative coke oven gas cleaning system combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE provided cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct and Environmental Monitoring Plan for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. It also requires the preparation of a final report on the results of the Baseline Compliance and Supplemental Sampling Programs that are part of the EMP and which were conducted prior to the startup of the innovative coke oven gas cleaning system. This report is the Baseline Sampling Program report.

  8. Innovative Clean Coal Technology Program: Coke oven gas cleaning demonstration project, Bethlehem Steel Corporation Sparrows Point Plant, Baltimore County, Maryland: Environmental Assessment

    SciTech Connect

    Not Available

    1989-12-01

    This Assessment has been prepared by the US Department of Energy (DOE) to evaluate environmental issues associated with a project that will be cost-shared by DOE and private industry under the Innovative Clean Coal Technology Program. The proposed action is a coke oven gas cleaning technology demonstration project proposed to be installed and operated at the Bethlehem Steel Corporation, Sparrows Point Plant, in Baltimore County, Maryland. Alternatives to the proposed action, which include no action, delayed action, and the use of alternate sites or technologies, are discussed. Three basic steel manufacturing operations are carried out at the Sparrows Point Plant: (1) pyrolytic conversion of coal to coke (carbon) in coke ovens; (2) combination of coke, iron ore, and limestone in a blast furnace to produce iron; and (3) refinement of iron to steel in oxygen or open-hearth furnaces. The Coke Works at the plant consists of three operational coke batteries and two Coal Chemicals plants. Bituminous coal is heated in a coke oven in the absence of air to remove its volatile components. About 70% of the coal feed is converted to coke; the remaining 30% consists of by-product gases and vapors. These by-product gases are treated in the Coal Chemicals plants to recover usable and marketable products, including coke oven gas, which is used to fuel the ovens and furnaces within the plant. The analysis concluded that no significant, environmental impacts would result from the proposed project. 12 refs., 11 figs., 10 tabs.

  9. Innovative coke oven gas cleaning system for retrofit applications. Quarterly environmental monitoring report No. 1, January 1, 1991--June 30, 1991

    SciTech Connect

    Not Available

    1992-08-24

    The coke plant at the Sparrows Point Plant consist of three coke oven batteries and two coal chemical plants. The by-product coke oven gas (COG) consists primarily of hydrogen, methane, carbon monoxide, nitrogen and contaminants consisting of tars, light oils (benzene, toluene, and xylene) hydrogen sulfide, ammonia, water vapor and other hydrocarbons. This raw coke oven gas needs to be cleaned of most of its contaminants before it can be used as a fuel at other operations at the Sparrows Point Plant. In response to environmental concerns, BSC decided to replace much of the existing coke oven gas treatment facilities in the two coal chemical Plants (A and B) with a group of technologies consisting of: Secondary Cooling of the Coke oven Gas; Hydrogen Sulfide Removal; Ammonia Removal; Deacification of Acid Gases Removed; Ammonia Distillation and Destruction; and, Sulfur Recovery. This combination of technologies will replace the existing ammonia removal system, the final coolers, hydrogen sulfide removal system and the sulfur recovery system. The existing wastewater treatment, tar recovery and one of the three light oil recovery systems will continue to be used to support the new innovative combination of COG treatment technologies.

  10. Innovative coke oven gas cleaning system for retrofit applications: Environmental Monitoring Program. Volume 3, Appendix sections 8--14: Baseline Sampling Program report

    SciTech Connect

    Stuart, L.M.

    1994-05-27

    This report contains no text. It consists entirely of numerical data: Coke oven wastewater treatment performance; Ammonia still effluents to equalization tank; Stack gas analysis of coke oven batteries; CoaL consumption; Coke production; Supplemental OSHA employee exposure monitoring(hydrocarbons,ammonia, hydrogen sulfide); operating data; chemical products and coke oven gas production.

  11. Preventing the overcharging of coke ovens

    SciTech Connect

    Price, C. A.

    1981-05-19

    A metod is described for preventing the overcharging of coal into a coke oven system in which preheated coal is transported from a storage container to the coke ovens by means of a substantially enclosed continuous conveyor system filled with inert gas. A portion of inert gas within the enclosed conveyor system is carried along with the coal into the coke oven itself. During filling of the oven, this inert gas is carried up and out of the oven standpipes. When the oven becomes filled, however, the standpipe escape route becomes blocked resulting in a rapid pressure buildup within the system. This rapid pressure build-up is utilized to generate a signal to stop further filling of the oven. The instant method may be employed as a primary regulating system, but is more preferably employed as a back-up to conventional sensor probes used for regulating the level of coal.

  12. Method of charging coke ovens with coal

    SciTech Connect

    Azimov, A.A.; Davydenko, V.M.; Dorfman, G.A.; Gromov, N.F.; Kulakov, N.K.; Likhogub, E.P.; Marapulets, G.N.; Minasov, A.N.; Shestakov, V.A.; Silka, A.N.

    1982-11-23

    A method is claimed for charging coke ovens with coal by: passage of coal through charging holes and simultaneously withdrawing gases evolving from the coal charge through the middle charging holes thereof; holding the coal charge over a period of time sufficient for a coal-charging machine to deliver a next batch of said coal charge for charging the next successive coke oven; completely charging said coke oven while simultaneously charging the next successive coke oven through its extreme charging holes; withdrawing through said middle charging holes of said coke oven being completely charged, said coke-oven gases; and introducing a gas inert to said cokeoven gas in an amount of 15-20% of the total amount of the cokeoven gas being withdrawn. There is also provided a coal-charging machine for carrying out this method comprising a frame with undercarriages, hoppers for containing the coal charge, the number of hoppers corresponding to the number of the charging holes of the coke oven, coal feed devices disposed in the upper portion of the hoppers.

  13. Modern outline for a recuperator coke oven

    SciTech Connect

    Flockenhaus, C.; Proetzl, M.; Rohde, W.

    1983-01-01

    This paper describes the design of a demonstration plant, and the results obtained in this, for the testing of Didier Engineering's 2-stage recuperative system. The two stages are: (I) partial recuperation using a metallic heat exchanger and making special use of radiation; (II) direct heat exchange between coke oven waste gas and coking coal for thermal treatment making special use of convection. It is concluded that this type of oven meets the requirements for economic production of coke in chamber-type ovens even after the year 2000. 4 references.

  14. EXTERIOR VIEW, BEE HIVE COKE OVEN DOOR. Pratt Coal ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BEE HIVE COKE OVEN DOOR. - Pratt Coal & Coke Company, Pratt Mines, Coke Ovens & Railroad, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  15. CARCINOGEN ASSESSMENT OF COKE OVEN EMISSIONS

    EPA Science Inventory

    Coke oven workers in Allegheny County, Pennsylvania and at 10 non-Allegheny County coke plants in the United States and Canada were found to be at an excess risk of mortality from cancer of all sites and from cancer of the lungs, bronchus, trachea, kidney, and prostate. An import...

  16. Coke oven gas injection to blast furnaces

    SciTech Connect

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L.

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  17. Process for the recovery of coke oven waste heat

    SciTech Connect

    Flockenhaus, C.; Meckel, J.F.; Wagener, D.

    1981-01-20

    This invention is directed to a process for making coke and recovering the heat therefrom for preheating the firing gas to the coke oven. The process involves the use of the coke oven firing gas to extract the sensible heat from the hot coke from the coking oven to both preheat the firing gas for the coke oven and cool the hot coke. Significant economies are achieved in the two-fold function of coke production and heat recovery in accordance with the method disclosed.

  18. Method of operating horizontal coke oven batteries

    SciTech Connect

    Strobel, M.; Thiersch, F.B.

    1981-09-22

    A horizontal coke oven battery construction in which a pusher is mounted to extend into the batteries from one side and push coke out of the batteries on the opposite side, comprises a plurality of coke oven batteries disposed in a row. A first waste gas flue extends along the pusher side of the batteries and a second waste gas flue extends along the coke side. A stack flue at one end of the batteries is connected to the first and second waste gas flues. The construction includes means for directing the heating gases into each oven battery during operation so that, in respect to the pusher and coke size, approximately one-half of the batteries is heated by upward burning and the other half is heated by downward burning. For example, all odd numbered batteries may be heated in the same direction and all even numbered batteries heated in the same direction. The invention also comprises a two-section regenerative heating system having reversing winches wherein the heating on one-half or approximately one-half of the oven chambers is equipped for upward burning and the heating of the other half is equipped with downward burning. Between the two halves, a center head maybe be provided, or only one reversing winch may be provided at the end of the battery.

  19. Cancer mortality among coke oven workers.

    PubMed Central

    Redmond, C K

    1983-01-01

    The OSHA standard for coke oven emissions, which went into effect in January 1977, sets a permissible exposure limit to coke oven emissions of 150 micrograms/m3 benzene-soluble fraction of total particulate matter (BSFTPM). Review of the epidemiologic evidence for the standard indicates an excess relative risk for lung cancer as high as 16-fold in topside coke oven workers with 15 years of exposure or more. There is also evidence for a consistent dose-response relationship in lung cancer mortality when duration and location of employment at the coke ovens are considered. Dose-response models fitted to these same data indicate that, while excess risks may still occur under the OSHA standard, the predicted levels of increased relative risk would be about 30-50% if a linear dose-response model is assumed and 3-7% if a quadratic model is assumed. Lung cancer mortality data for other steelworkers suggest the predicted excess risk has probably been somewhat overestimated, but lack of information on important confounding factors limits further dose-response analysis. PMID:6653539

  20. Carcinogen assessment of coke oven emissions. Final report

    SciTech Connect

    Not Available

    1984-02-01

    Coke oven workers in Allegheny County, Pennsylvania and at 10 non-Allegheny County coke plants in the United States and Canada were found to be at an excess risk of mortality from cancer of all sites and from cancer of the lungs, bronchus, trachea, kidney, and prostate. An important finding of this study was the dose-response found by both length of exposure and intensity of exposure (top or side of the ovens) for mortality from cancer of the lungs, bronchus, and trachea. A study of Japanese coke oven workers also found them to be at an excess risk of lung cancer mortality. British studies of cancer mortality in coke oven workers have generally been negative, but there were weaknesses in these studies. Coke oven emissions produce positive results in mutagenicity studies. Coal tar, a condensate of coke oven emissions, and various constituents of coke oven emissions have been found to be positive in both mutagenicity and animal carcinogenicity studies.

  1. Zone control of lean gas underfiring for coke ovens

    SciTech Connect

    Corbman, P.; Faber, P.V.

    1982-02-09

    A coke oven battery is disclosed of the type that is underfired with coke oven gas. A system of horizontal bus flues and valve controls is provided for controlling the supply of lean gas fuel, such as blast furnace gas or any other lean gas, selectively to the gas flues in heating zones of the coke oven chamber walls and the recirculation of waste gas therefrom, so as to achieve the optimum fuel consumption under varying bulk density conditions of the coal mass in the coke oven chamber from the coke side to the pusher side.

  2. 1. GENERAL VIEW OF COKE WORKS LOOKING WEST, SHOWING OVENS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF COKE WORKS LOOKING WEST, SHOWING OVENS IN FOREGROUND, LARRY CAR TIPPLE TO THE RIGHT, AND COAL TIPPLE IN CENTERGROUND - Lucernemines Coke Works, 0.2 mile East of Lucerne, Lucerne Mines, Indiana County, PA

  3. 2. Left to right: coke ovens, wharf with belt conveyor, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Left to right: coke ovens, wharf with belt conveyor, coal bunker, coke stack, brick quencher, gas holder, view framed by bracing for overhead conveyor. Looking south/southeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  4. GENERAL OVERVIEW, LOOKING NORTH FROM COKE OVEN SITE, HEIGHT C. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL OVERVIEW, LOOKING NORTH FROM COKE OVEN SITE, HEIGHT C. 20 FEET. - Pratt Coal & Coke Company, Pratt Mines, Tailings Pile, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  5. GENERAL OVERVIEW, LOOKING NORTH FROM BEE HIVE COKE OVEN SITE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL OVERVIEW, LOOKING NORTH FROM BEE HIVE COKE OVEN SITE. - Pratt Coal & Coke Company, Pratt Mines, Tailings Pile, Bounded by First Street, Avenue G, Third Place, Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  6. VIEW OF EIGHT COKE OVENS ON EAST SIDE OF TOWN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF EIGHT COKE OVENS ON EAST SIDE OF TOWN OF ALVERTON, CONSTRUCTED OF YELLOW REFRACTORY BRICK. "WOODLAND M2" AND "BENEZETT - Alverton Coke Works, State Route 981, Alverton, Westmoreland County, PA

  7. 19. VIEW OF THE TWO ROWS OF COKE OVENS, LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. VIEW OF THE TWO ROWS OF COKE OVENS, LOOKING EAST. THE OVENS LIE TO THE EAST OF THE MINE BUILDINGS. BEEHIVE OVENS FORM THE ROW ON THE LEFT OF THE PHOTOGRAPH. THE RECTANGULAR OVENS ARE ON THE RIGHT. - Tower Hill No. 2 Mine, Approximately 0.47 mile Southwest of intersection of Stone Church Road & Township Route 561, Hibbs, Fayette County, PA

  8. Bethlehem Steel announces plans to control coke oven air and water pollution

    SciTech Connect

    Not Available

    1989-08-01

    Bethlehem Steel Corporation and the Maryland Department of the Environment have announced an agreement under which Bethlehem will spend an estimated $92-million at its Sparrows Points, Md., plant for technologically-advanced controls to further reduce air and water pollution, mainly from the plant's coke ovens. The two major systems include one to treat by-product coke oven gas and chemicals, and another to upgrade existing pushing emission controls on two older coke oven batteries. One of the new systems will replace most of the existing equipment that cleans gas and treats chemicals created by the coking process at the plant's three coke oven batteries. Because this system has the potential to greatly reduce sulfur dioxide and other pollutants, the United States Department of Energy (DOE) in September announced that its installation qualified for funding as part of the nationwide Innovative Clean Coal Technology Program.

  9. 76 FR 77020 - Agency Information Collection Activities; Submission for OMB Review; Comment Request; Coke Oven...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-09

    ... Information Collection Activities; Submission for OMB Review; Comment Request; Coke Oven Emissions ACTION... Administration (OSHA) sponsored information collection request (ICR) titled, ``Coke Oven Emissions,'' to the...: The purpose of Coke Oven Emissions Standard and its information collection requirements, codified...

  10. An engineered method for the repair of coke oven batteries

    SciTech Connect

    Dohle, H.; Ehmke, R.

    1996-12-31

    Improved sales figures in steel making industry and the consequently higher demand for blast furnace coke more recently not only led to a lot of new plant construction projects but also to a vivid growth in repair projects. Sales problems experienced in the past combined with the reluctant attitude to invest in new battery construction projects exerted a negative influence on the age structure of coke plants worldwide. In the US, for example, 58% of the steel companies` coke ovens and 72% of the merchant coke ovens are over 20 years old. The structural status and thus the service life expectancy of a coke oven battery surely do not alone depend on the coke oven battery`s age, but in particular on its total coke production and on the operating and maintenance practice of its operators. More stringent pollution control codes and regulations call for optimum maintenance, particularly for older coke oven plants, considering both technical and economic aspects. The target is to maintain the operability of coke ovens for a lot more years by implementing the best suitable maintenance and repair methods. On condition that appropriate maintenance and repair methods are initiated in time and with care and diligence, the service life of a coke oven battery can be prolonged substantially. A selection of repair and modernization programs developed by TSOA is described and explained.

  11. New process to avoid emissions: Constant pressure in coke ovens

    SciTech Connect

    Giertz, J.; Huhn, F.; Hofherr, K.

    1995-12-01

    A chamber pressure regulation (PROven), especially effective in regard to emission control problems of coke ovens is introduced for the first time. Because of the partial vacuum in the collecting main system, it is possible to keep the oven`s raw gas pressure constant on a low level over the full coking time. The individual pressure control for each chamber is assured directly as a function of the oven pressure by an immersion system controlling the flow resistance of the collecting main valve. The latter is a fixed-position design (system name ``FixCup``). By doing away with the interdependence of collecting main pressure and chamber pressure, a parameter seen as a coking constant could not be made variable. This opens a new way to reduce coke oven emissions and simultaneously to prevent the ovens from damage caused by air ingress into the oven.

  12. 29 CFR 1910.1029 - Coke oven emissions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 6 2012-07-01 2012-07-01 false Coke oven emissions. 1910.1029 Section 1910.1029 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) OCCUPATIONAL SAFETY AND HEALTH STANDARDS (CONTINUED) Toxic and Hazardous Substances § 1910.1029 Coke oven emissions. (a) Scope...

  13. Analytical methods used in a study of coke oven effluent.

    PubMed

    Schulte, K A; Larsen, D J; Hornung, R W; Crable, J V

    1975-02-01

    In a coke oven study conducted by NIOSH, selected chemical analyses of airborne particulates, vapors, and metals in the emissions from five coke ovens were done. Eight sampling procedures and seven analytical techniques were used to analyze samples collected for the study. Six of the analytical methods used are discussed. PMID:1146677

  14. Innovative coke oven gas cleaning system for retrofit applications. Quarterly technical progress report No. 4, October 1, 1990 to December 31, 1990

    SciTech Connect

    Kwasnoski, D.

    1993-10-22

    Work on this coke oven gas cleaning demonstration project (CCT-II) this quarter has been focused on Phase IIB tasks, and include engineering, procurement, construction, and training. Additionally, plans for changes in the operating schedule of the coke plant that affect the demonstration project are described. Engineering efforts are nearly complete. Remaining to be finalized is an assessment of electrical heat tracing/insulation needs for pipe lines, assessment of fire protection requirements, and instrument modifications. Procurement of all major equipment items is complete, except for possible additions to fire fighting capabilities. Major focus is on expediting pipe and structural steel to the project site. Civil construction is complete except for minor pads and bases as required for pipe supports, etc. Erection of the hydrogen sulfide and ammonia scrubber vessels is complete. Installation of scrubber vessel internals is underway. A subcontractor has been retained to develop a computerized program for operations and maintenance training for the coke oven gas treatment plant. Recent developments in the coke plant operating plans will result in reductions in the rate of production of coke oven gas to be processed in the demonstration project.

  15. Innovative coke oven gas cleaning system for retrofit applications. Quarterly technical progress report No. 6, April 1, 1991--June 30, 1991

    SciTech Connect

    1995-05-01

    Work on the coke oven gas cleaning demonstration project (CCT-11) this quarter has focused on Phase IIB tasks, and include engineering, construction, and training. Additionally, plans for changes in the operating schedule of the coke plant that affect the demonstration project are described. The project Milestone Schedule and Log is shown. Planned Baseline Supplemental Monitoring activities described in the Environmental Monitoring Plan were completed. Testing of the mechanical systems began in June, 1991. The cold commissioning date has been moved back from October 1, 1991 to November 1, 1991 to allow float for miscellaneous finish-up items beyond the electrical contractor`s projected completion date of October 31, 1991.

  16. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 10 2013-07-01 2013-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  17. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 10 2012-07-01 2012-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  18. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 10 2014-07-01 2014-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  19. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  20. 40 CFR 63.305 - Alternative standards for coke oven doors equipped with sheds.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 9 2011-07-01 2011-07-01 false Alternative standards for coke oven... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries § 63.305 Alternative standards for coke oven doors equipped with sheds. (a) The owner or operator of a new or existing coke oven...

  1. [Health risk assessment of coke oven PAHs emissions].

    PubMed

    Bo, Xin; Wang, Gang; Wen, Rou; Zhao, Chun-Li; Wu, Tie; Li, Shi-Bei

    2014-07-01

    Polycyclic aromatic hydrocarbons (PAHs) produced by coke oven are with strong toxicity and carcinogenicity. Taken typical coke oven of iron and steel enterprises as the case study, the dispersion and migration of 13 kinds of PAHs emitted from coke oven were analyzed using AERMOD dispersion model, the carcinogenic and non-carcinogenic risks at the receptors within the modeling domain were evaluated using BREEZE Risk Analyst and the Human Health Risk Assessment Protocol for Hazardous Waste Combustion (HHRAP) was followed, the health risks caused by PAHs emission from coke oven were quantitatively evaluated. The results indicated that attention should be paid to the non-carcinogenic risk of naphthalene emission (the maximum value was 0.97). The carcinogenic risks of each single pollutant were all below 1.0E-06, while the maximum value of total carcinogenic risk was 2.65E-06, which may have some influence on the health of local residents. PMID:25244863

  2. 14. Battery of coke ovens (DX?) on right, pusher cars ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. Battery of coke ovens (DX?) on right, pusher cars on right, hot gas pipes on left and overhead; pulverized coal bunker is tall, vertical structure on left. looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  3. SAMPLING AND ANALYSIS OF COKE-OVEN DOOR EMISSIONS

    EPA Science Inventory

    The report gives results of extensive tests of selected fractions of samples of emissions generated by leakage from a coke oven door during a 16-hour coking cycle. The tests included: particulate emissions determination; trace metal analyses; gas analyses; organic analyses by IR ...

  4. CARCINOGEN ASSESSMENT OF COKE OVEN EMISSIONS (REVISED DRAFT)

    EPA Science Inventory

    Coke oven workers in Allegheny County, Pennsylvania and at 10 non-Allegheny County coke plants in the United States and Canada were found to be at an excess risk of mortality from cancer of all sites and from cancer of the lungs, bronchus, and trachea, kidney, and prostate. An im...

  5. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR... oven emissions. Note: The requirements applicable to construction work under this section are...

  6. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 8 2011-07-01 2011-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR... oven emissions. Note: The requirements applicable to construction work under this section are...

  7. Improving effectiveness of coke oven patching

    SciTech Connect

    Withrow, J.A.; McCollum, H.R.

    1982-01-01

    An effective patching program is essential to protect the battery against severe damage which would result from air, foul gas, and fuel gas leaks; and to keep it in operating condition for a reasonable life span. In addition to that basic purpose of patching, other areas such as heating efficiency, coke quality, and emissions performance can benefit from an effective program. Clairton Works and US Steel Research have made improvements in the patching program in several broad categories: equipment used for application of patching material, the patching material itself, and practices used in administration of the patching program. The equipment changes include a pusher machine ram-mounted roof patching unit and a new type of patching buggy for use with materials which tend to settle or cake. New materials have been formulated which develop a ceramic bond on the oven refractories and provide superior adherance. Battery Temperature Profiles, Charging Surveys, and Stack Observation Reports are used on a regular basis to identify critical areas for patching beyond those which can be identified by operating personnel on an incidental basis. This paper reviews each of these improvements in Clairton's patching program in terms of the equipment, materials, and practices per se and also discusses the results of implementing these changes.

  8. AERIAL OVERVIEW, LOOKING WEST, WITH BEE HIVE COKE OVENS IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    AERIAL OVERVIEW, LOOKING WEST, WITH BEE HIVE COKE OVENS IN FORESTED OVERGROWTH (BOTTOM LEFT), COKE TAILINGS PILE (BOTTOM RIGHT THROUGH CENTER TOP LEFT), FORMER BIRMINGHAM SOUTHERN RAILWAY SHOPS BUILDING (TOP RIGHT). CONVICT CEMETERY IS JUST WEST OF THE TAILINGS PILE (TOP LEFT IN THIS PHOTOGRAPH). - Pratt Coal & Coke Company, Pratt Mines, Convict Cemetery, Bounded by First Street, Avenue G, Third Place & Birmingham Southern Railroad, Birmingham, Jefferson County, AL

  9. New process for coke-oven gas desulfurization

    SciTech Connect

    Currey, J.H.

    1995-10-01

    With the EPA reclassifying spent iron oxide as a hazardous waste material in 1990, an alternative technology was sought for desulfurizing coke-oven gas. Vacasulf technology was adopted for reasons that included: producing of coke battery heating gas without further polishing and high-quality elemental sulfur; lowest operating cost in comparison with other methods; no waste products; and integrates with existing ammonia destruction facility. Vacasulf requires a single purchased material, potassium hydroxide, that reacts with carbon dioxide in coke-oven gas to form potassium carbonate which, in turn, absorbs hydrogen sulfide. Operation of the system has been successful following the resolution of relatively minor start-up problems.

  10. Mathematical modeling of clearance between wall of coke oven and coke cake

    SciTech Connect

    Nushiro, K.; Matsui, T.; Hanaoka, K.; Igawa, K.; Sorimachi, K.

    1995-12-01

    A mathematical model was developed for estimating the clearance between the wall of the coke oven and the coke cake. The prediction model is based on the balance between the contractile force and the coking pressure. A clearance forms when the contractile force exceeds the coking pressure in this model. The contractile force is calculated in consideration of the visco-elastic behavior of the thermal shrinkage of the coke. The coking pressure is calculated considering the generation and dispersion of gas in the melting layer. The relaxation time off coke used in this model was obtained with a dilatometer under the load application. The clearance was measured by the laser sensor, and the internal gas pressure was measured in a test oven. The clearance calculated during the coking process were in good agreement with the experimental results, which supported the validity of the mathematical model.

  11. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  12. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  13. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  14. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  15. 40 CFR 63.302 - Standards for by-product coke oven batteries.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... batteries. 63.302 Section 63.302 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.302 Standards for by-product coke oven batteries... oven emissions from each affected existing by-product coke oven battery that exceed any of...

  16. Mortality in retired coke oven plant workers.

    PubMed Central

    Chau, N; Bertrand, J P; Mur, J M; Figueredo, A; Patris, A; Moulin, J J; Pham, Q T

    1993-01-01

    A previous study on 536 retired coke oven plant workers in Lorraine Collieries (France) reported an excess of deaths from lung cancer (standardised mortality ratio (SMR) = 251) compared with the French male population. Occupational exposures during working life were retraced for each subject, but the number of deaths during the observation period (1963-82) was small, and smoking habits were known only for dead subjects. In 1988, the cohort was re-examined (182 deaths occurred between 1963 and 1987) and smoking habits were determined for all the subjects. This study confirmed the excess of lung cancer (SMR = 238, p < 0.001). It showed an excess of mortality from all causes (SMR = 141, p < 0.001), overall cancers (SMR = 133, p < 0.05), and cardiovascular diseases (SMR = 133, p < 0.05). A significant excess of deaths was found for subjects who worked near the ovens for all causes (145, p < 0.01), lung cancer (SMR = 252, p < 0.01), colon cancer (SMR = 381, p < 0.05), and cardiovascular diseases (SMR = 155, p < 0.05). A significant excess mortality was also found from all causes (176, p < 0.05) and stomach cancer (SMR = 538, p < 0.01) in subjects who worked in byproducts, from lung cancer (SMR = 433, p < 0.001) in those in the workshops, and from cirrhosis of the liver and alcoholism (SMR = 360, p < 0.01) in those underground; but, due to small numbers, these figures were not robust. An excess of mortality from all causes (SMR = 163, p<001), lung cancer (SMR = 228, p<0.05) and cardiovascular diseases (SMR = 179, p<0.01) was shown also for non-exposed or slightly exposed subjects. The fact that, on the whole, mortality of various exposed groups was similar to that of non-exposed or slightly exposed workers may be explained in part by the selection at hiring and the healthy worker effect. As an increased risk of lung cancer was noted among subjects who worked in the old generations of plant compared with the other workers (although the relative risk was not significant

  17. Coke oven gas desulfurization: at Republic Steel's New Coking Facility, Warren, OH

    SciTech Connect

    Boak, S.C.; Prucha, D.G.; Turic, H.L.

    1981-01-01

    Our performance test indicates that the Sulfiban process is an effective method for removing H/sub 2/S from coke-oven gas. The process is able to handle variations in coke-oven gas flow and composition. Continuing efforts are underway to maintain optimum desulfurization conditions while trying to reduce waste production and MEA consumption. The problems which have prevented us from operating continuously have given us a better understanding of the process. This has contributed to better plant operations and greater equipment reliability for us to obtain continuous coke-oven gas desulfurization. 2 figures, 1 table.

  18. Use of a scale model for coke oven charging practice development

    SciTech Connect

    Case, E.R.; Pendergras, S.T.

    1982-01-01

    A 1/8 scale model coke oven was designed and built for use as a tool to improve coke oven charging practice. Major goals of the program were to increase coke oven productivity and decrease charging emissions. The material used to simulate coal in the model was chosen on the basis of angle of repose. the proper choice of media to simulate the coke oven charge, under a given set of operating conditions, was essential to obtain correspondence between the model and the production oven. Oven profiles were very similar after individual larry car hoppers were dropped and after leveling. Improved coke oven charging practices developed with the coke oven model, in combination with close control by operating personnel, have resulted in increased coke oven charge weights of over 1.0 ton/oven without increased charging emissions.

  19. Damage Diagnosis for High Temperature Coke-oven Chamber Walls

    NASA Astrophysics Data System (ADS)

    Sugiura, Masato; Sakaida, Michitaka; Fujikake, Yohichi; Irie, Keisuke

    Metallurgical coke is needed as reducing reagent and energy source in blast furnaces. Most of coke ovens in Japan have been working over 30 years and have become gradually decrepit. A coke oven consists of many coking chambers, and each chamber is 6 m high, 16 m long and 0.4m wide. Uneven damage at the chamber-wall surface such as brick erosion and carbon deposition disturbs production because the coke is pushed horizontally when discharged from the chamber. To diagnose the chamber wall which is constantly sustained at a high temperature, we have developed a water-cooling heat-resistance probe. Line scan cameras mounted in the probe obtain thermal images of the entire chamber-wall surfaces with high resolution. In addition, to measure topographical information of the wall, a laser light-section method combined with line-scan-camera imaging has been considered. It is emphasized that the diagnosis probe works under enormously severe conditions, such as at a temperature of over 1000°C and inside a width of only 0.4m. Clarifying the appearance of chamber-wall damages in operating aged coke ovens, we proposed the index relating unevenness of a chamber-wall surface to pushing load. The index is utilized for the guidance enabling effective repairs of damaged oven walls.

  20. Innovative coke oven gas cleaning system for retrofit applications. Quarterly environmental monitoring report No. 3, January 1, 1991--December 31, 1991

    SciTech Connect

    Not Available

    1992-10-16

    Bethlehem Steel Corporation (BSC), in conjunction with the Department of Energy (DOE) is conducting a Clean Coal Technology (CCT) project at its Sparrows Point, Maryland Coke Oven Plant. This project combines several existing technologies into an integrated system for removing impurities from Coke Oven Gas (COG) to make it an acceptable fuel. DOE is providing cost-sharing under a Cooperative Agreement with BSC. This Cooperative Agreement requires BSC to develop and conduct an Environmental Monitoring Plan (EMP) for the Clean Coal Technology project and to report the status of the EMP on a quarterly basis. This report is the third quarterly status report of the EMP. It covers the Environmental Monitoring Plan activities for the full year of 1991 from January 1, 1991 through December 31, 1991, including the forth quarter. See Sections 2, 3 and 4 for status reports of the Project Installation and Commissioning, the Environmental Monitoring activities and the Compliance Monitoring results for the period. Section 5 contains a list of Compliance Reports submitted to regulatory agencies during the period. The EMP describes in detail the environmental monitoring activities to be performed during the project execution. The purpose of the EMP is to: (1) document the extent of compliance of monitoring activities, i.e. those monitoring required to meet permit requirements, (2) confirm the specific impacts predicted in the National Environmental Policy Act documentation, and (3) establish an information base for the assessment of the environmental performance of the technology demonstrated by the project.

  1. Method for recovering and utilizing heat of coke-oven gas

    SciTech Connect

    Kunioka, K.; Nishio, H.; Okuyama, Y.; Shimotsuma, T.

    1981-06-02

    A method is described for recovering and utilizing heat of coke- oven gas is eliminated. Through heat exchange with a high-temperature coke-oven gas generated from a coke oven battery and containing vaporized coal tar, vaporized low boiling point substances and dust. By drying and preheating a blended raw material coal fine to be charged into coking ovens of said coke oven battery, and causing most of said coal tar contained in said coke-oven gas to condense and deposit onto the particle surfaces of said coal fine. During the process of said heat exchange, sensible heat and condensation heat of said coke-oven gas and substances contained therein are recovered and utilized, and at the same time, most of the contained coal tar from said coke-oven gas.

  2. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  3. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  4. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  5. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  6. 40 CFR 63.303 - Standards for nonrecovery coke oven batteries.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... batteries. 63.303 Section 63.303 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) AIR... National Emission Standards for Coke Oven Batteries § 63.303 Standards for nonrecovery coke oven batteries... existing nonrecovery coke oven battery that exceed any of the following emission limitations...

  7. EVALUATION OF THE POTENTIAL CARCINOGENICITY OF COKE OVEN EMISSIONS

    EPA Science Inventory

    Coke oven emissions are known human carcinogens, classified as weight-of-evidence Group A under the EPA Guidelines for Carcinogen Risk Assessment (U.S. EPA, 1986a). vidence on potential carcinogenicity from animal studies is "Sufficient,". and the evidence rom human studies is "S...

  8. RESIDUAL RISK ASSESSMENTS - RESIDUAL RISK ASSESSMENT FOR COKE OVENS

    EPA Science Inventory

    This source category previously subjected to a technology-based standard will be examined to determine if health or ecological risks are significant enough to warrant further regulation for Coke Ovens. These assesments utilize existing models and data bases to examine the multi-m...

  9. The development of analytical methodologies for characterizing coke oven emissions

    SciTech Connect

    Schreiber, E.M.

    1988-01-01

    Currently, coke oven operators are required by law to monitor worker's exposure to coke oven emissions for coal tar pitch volatiles (CTPV) by measuring the benzene soluble fraction of particulates. However, it is not universally accepted that CTPV are a good measure of health effects. Consequently, better methods for analyzing coke oven emissions that relate to worker's health is needed. Sampling apparatus designed to measure particulates and vapor organics, employing high volume (hi-vol) pumps and personal pumps were field tested. The analytical scheme developed was more efficient in extracting PAHs than the benzene soluble fraction method. Both filter and florisil plugs were extracted with methylene chloride using an ultrasonic bath. The extract volumes were reduced and solvent exchanged with iso-octane in a Kuderna-Danish (KD) apparatus and analyzed by gas chromatography. Qualitative analysis was performed using a gas chromatograph (GC)/flame ionization detector (FID) and GC/mass spectrometer. A total of 68 compounds were identified. Sixteen PAHs selected were selected for quantitative analysis and their concentrations ranged from 0.02 ug/m{sup 3} to 5100 ug/m{sup 3}. The relative concentrations of the PAHs were compared with other processes in which PAHs are emitted, such as paving and roofing operations and were found to be unique enough that finger printing coke oven emissions may be possible.

  10. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 8 2012-07-01 2012-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  11. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 8 2014-07-01 2014-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  12. 29 CFR 1926.1129 - Coke oven emissions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 8 2013-07-01 2013-07-01 false Coke oven emissions. 1926.1129 Section 1926.1129 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Toxic and Hazardous Substances § 1926.1129...

  13. 29. Coke oven byproduct building "XX" with ammonia stills; powerhouse ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. Coke oven by-product building "XX" with ammonia stills; powerhouse with 8 sisters (stacks) in background; conveyor #20 (with break) on right, pulevrized coal storage bunker on left. Looking north/northwest - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  14. Improved coke ovens thermal control at Italsider Taranto Works

    SciTech Connect

    Palumbo, L.; Castelli, M.; Gibellieri, E., De Franco, F.; Santis, L.

    1981-01-01

    The right determination of the flue temperatures shifting, according to coke ovens working cycle, has been carried out at Italsider Taranto Works with the cooperation of Centro Sperimentale Metallurgico by using an original method of elaboration and comparison of temperature data collected according to the usual ways by the operators. The results are immediately used for the appropriate control interventions. This technique, after the first experimental application, has been gradually extended to all eleven batteries for a total amount of 485 ovens and it is being used since more than four years. The data are processed out by a 1100 UNIVAC computer to which the access is possible through a remote terminal located in the cokeplant offices. In this way it has been possible to improve the batteries thermal state control with the result of improving considerably the temperatures uniformity both in the transverse and longitudinal axis of the ovens. These positive results had good effects on the stabilization of coke quality, on energy savings and on improvements of working conditions in the coke ovens area. 5 figures, 4 tables.

  15. High strength coke oven wall having gas flues therein

    SciTech Connect

    Westbrook, R.W. III.

    1993-07-20

    In a nonrecovery coke oven battery including a plurality of coke ovens constructed in side-by-side relation with adjacent ovens in the battery being separated by a common sidewall having a face exposed in each said adjacent oven, and a plurality of generally rectangular flues formed in and extending generally vertically upward through each said common sidewall in spaced relation to one another, said flues having internal end surfaces generally parallel to said sidewall faces and side surfaces generally perpendicular to said sidewall faces, said sidewall being constructed of refractory brick separated by mortar joints and arranged in alternate odd and even courses with each course of brick including a plurality of groups of brick each cooperating to form a core having a rectangular opening extending there through defining a portion of one of said flues, the improvement is described wherein the refractory brick defining said cores in said even numbered courses comprise bricks of at least two shapes and the bricks defining the cores in the odd number of courses comprises bricks of at least two shapes, and wherein the shapes of the brick forming the core in said odd and in said even courses are different from one another, the refractory brick in each said core being shaped and arranged such that no mortar joint between two adjacent bricks defining any core is contained in a single vertical plane from a flue to the adjacent oven.

  16. A coke oven model including thermal decomposition kinetics of tar

    SciTech Connect

    Munekane, Fuminori; Yamaguchi, Yukio; Tanioka, Seiichi

    1997-12-31

    A new one-dimensional coke oven model has been developed for simulating the amount and the characteristics of by-products such as tar and gas as well as coke. This model consists of both heat transfer and chemical kinetics including thermal decomposition of coal and tar. The chemical kinetics constants are obtained by estimation based on the results of experiments conducted to investigate the thermal decomposition of both coal and tar. The calculation results using the new model are in good agreement with experimental ones.

  17. Copyrolysis of coal with coke-oven gas

    SciTech Connect

    Liao, H.; Li, B.; Sun, C.

    1997-12-31

    To improve the economy of the hydropyrolysis process by reducing hydrogen cost, it has been suggested to use cheaper hydrogen-rich gas (such as coke-oven gas) instead of pure hydrogen. Pyrolysis of Chinese Xianfeng lignite has been carried out with real coke-oven gas (COG) as reactive gases at 0.1--5 MPa and the final temperature of 650 C with heating rate of 5--25 C/min in an 10 g fixed-bed reactor. The effects of pressure on product yields under COG were investigated in detail and compared with coal pyrolysis with hydrogen at the same conditions. The results indicate that it is possible to use COG instead of pure hydrogen in hydropyrolysis. To optimize the yields of the valuable chemicals, the experimental conditions must be adjusted.

  18. Development of advanced technology of coke oven gas drainage treatment

    SciTech Connect

    Higashi, Tadayuki; Yamaguchi, Akikazu; Ikai, Kyozou; Kamiyama, Hisarou; Muto, Hiroshi

    1996-12-31

    In April 1994, commercial-scale application of ozone oxidation to ammonia liquor (which is primarily the water condensing from coke oven gas) to reduce its chemical oxygen demand (COD) was started at the Nagoya Works of Nippon Steel Corporation. This paper deals with the results of technical studies on the optimization of process operating conditions and the enlargement of equipment size and the operating purification system.

  19. Method and apparatus for controlling crossflow in a double collector main coke oven battery

    SciTech Connect

    Bauer, E.G.

    1986-07-08

    A method is described of controlling the crossflow of gases given off by a coal mass during the production of coke in a coke oven having a coke side collector main and a pusher side collector main comprising the steps of: (a) determining the temperature difference between the temperature in the coke side standpipe and the temperature in the pusher side standpipe, (b) determining the temperature difference between the temperature in the freespace adjacent the coke side of the coke oven and the temperature in the freespace adjacent the pusher side of the coke oven, (c) determining the temperature difference between the temperature of the heating wall of the coke oven adjacent the coke side of the coke oven and the temperature of the heating wall of the coke oven adjacent the pusher side of the coke oven, and (d) opening the coke side standpipe control valve and gooseneck damper and the pusher side standpipe control valve and gooseneck damper, if they are not in the open position, if the temperature difference of step (b) is substantially the same as the temperature difference of step (c) and the temperature difference of step (a) is greater than about 50/sup 0/F in order to control crossflow.

  20. Urinary 1-hydroxypyrene concentrations in coke oven workers

    PubMed Central

    Wu, M. T.; Mao, I. F.; Ho, C. K.; Wypij, D.; Lu, P. L.; Smith, T. J.; Chen, M. L.; Christiani, D. C.

    1998-01-01

    OBJECTIVES: To investigate the relation of individual occupational exposure to total particulates benzene soluble fraction (BSF) of ambient air with urinary 1-hydroxypyrene (1-OHP) concentrations among coke oven workers in Taiwan. METHODS: 80 coke oven workers and 50 referents were monitored individually for the BSF of breathing zone air over three consecutive days. Exposures were categorised as high, medium, or low among coke oven workers based on exposure situations. The high exposure group (n = 18) worked over the oven. The medium and low exposure groups (n = 41 and n = 21) worked at the side of the oven for > 4 hours and < 4 hours a day, respectively. Urine was collected before the shift on the morning of day 1 and after the shift on the afternoon of day 3 to find the change of 1-OHP concentrations across the shift. RESULTS: The median (range) changes of urinary 1-OHP concentrations across the shift for various exposure situations (microgram/g creatinine) were as follows: high 182 (7 to 3168); medium 9 (-8 to 511); low 7 (-6 to 28); and referents 0.2 (-2 to 72). This change of urinary 1-OHP was highly associated with individual occupational exposure to the BSF in air (r = 0.74 and 0.64, p < 0.001). The regression model showed significant effects of individual exposures to the BSF and alcohol consumption on urinary postshift 1-OHP after adjusting for preshift 1-OHP in the total population (n = 130). More exposure to the BSF led to higher postshift 1-OHP (p < 0.001); current drinkers of > 120 g/week had lower urinary postshift 1-OHP than never and former drinkers (p = 0.01). A 10-fold increase in the average BSF in air resulted in about a 2.5-fold increase in postshift 1-OHP among the 80 coke oven workers. CONCLUSION: Urinary 1-OHP concentrations can be used as a good biomarker to assess individual exposure to the BSF in air. Alcohol drinking may modify the toxicokinetic pathway of the BSF; the effects of alcohol should be investigated further in occupational

  1. Method and apparatus for processing filling gas from a coke oven battery

    SciTech Connect

    Polenz, J.; Wagner, H.

    1981-08-11

    An improved coke oven battery and an improved method for production of coke and byproducts are provided. The filling gas escaping during the filling of the oven chambers with coal is initially rendered inert by admixing flue gas. Then the resulting gas mixture of filling gas and flue gas is withdrawn via a conduit fed with flushing liquor from the coke oven gas off-take main and is added to the raw coke oven gas after the coke oven gas off-take main. The tar and coal containing flushing liquor coming from the filling gas conduit is fed back to the coke oven gas off-take main after removal of the tar.

  2. Method for determining the end of devolatilizing in a coke oven and adjusting the coke cycle based thereon

    SciTech Connect

    Bauer, E.G.

    1986-02-04

    This patent describes a process for manufacturing coke in a by-product coke oven battery. Each oven is operated over a coking cycle; each coking cycle having an aim total coke cycle time defined by a charging time and an aim push time. The aim push time has a permitted plus or minus deviation. Between the charging time and aim push time there is: (1) a devolatilizing period of estimated length, and (2) a coke soaking period immediately following the devolatilizing period. The method of determining the end of the devolatilizing period consists of: (a) in a first coking cycle, during a devolatilizing period, obtaining liquid catch condensed volatiles specimens from gas samples withdrawn from within the coke oven; (1) determining a reference light-transmitting value of the catch specimens for the devolatilizing period; (b) in a second coking cycle, as the coking cycle approaches an estimated end of the devolatilizing period, obtaining liquid catch specimens having condensed volatiles from gas samples withdrawn from within the coke oven; and (1) determining when an individual light-transmitting value of one of the specimens varies by a pre-selected amount from the reference light-transmitting value.

  3. Determining the sulfuric acid fog concentration in coke oven gas

    SciTech Connect

    Zin'kovskaya, S.I.; Okhrimenko, E.L.; Sobko, L.V.

    1982-11-06

    A volumetric method for the analysis of sulfuric acid aerosols at levels of acid greater (25-40 g/m/sup 3/) than those (1 g/m/sup 3/) analyzable by current methods is described. Coke oven gas after acid scrubbing and electrofiltration is passed through a Schott filter (pressure drop 100 mm Hg), the sulfuric acid aerosol being condensed on the filter which is washed with water and the washings filtered with NaOH (0.01 N after electrofilter, 1.0 N after the acid towers) to methyl orange end point. The error is +/- 2%.

  4. Removal of cyanide compounds from coke oven gas

    SciTech Connect

    Sokratova, N.B.; Klimova, V.T.; Starodubtsev, D.S.; Chilikina, G.S.

    1982-01-01

    Bench-scale and pilot plant experiments were conducted on the ozonization of coke oven gas for the removal of cyanide and thiocyanates. Bubbler reactors with capacities of 0.5 dm/sup 3/ and 1.0 m/sup 3/ were used, and the concentrations of CN/sup -/, CNS/sup -/, and NH/sup +/, as well as the ph were determined. The concentration of ozone entering and leaving the reactor were found and used to compute ozone consumption. This method of cyanide removal compared favorably with respect to cost of reagents used to using sodium hypochlorite.

  5. Process for dissolving coke oven deposits comprising atomizing a composition containing N-methyl-2-pyrrolidone into the gas lines

    SciTech Connect

    Stafford, M.L.; Nicholson, G.M.

    1993-07-06

    A method is described for cleaning gas lines in coke oven batteries comprising atomizing a composition into the gas lines of coke oven batteries, where the composition comprises N-methyl-2-pyrrolidone.

  6. 76 FR 52350 - Coke Oven Emissions Standard; Extension of the Office of Management and Budget's (OMB) Approval...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-22

    ... Occupational Safety and Health Administration Coke Oven Emissions Standard; Extension of the Office of...) approval of the information collection requirements specified in the Standard on Coke Oven Emissions (29... requirements in the Coke Oven Emissions Standard provide protection for workers from the adverse health...

  7. 40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 40 Protection of Environment 10 2013-07-01 2013-07-01 false Operating Coke Oven Batteries as of... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A to Subpart L of Part 63—Operating Coke Oven Batteries as of April 1, 1992 No. Plant Battery 1...

  8. 40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 40 Protection of Environment 10 2012-07-01 2012-07-01 false Operating Coke Oven Batteries as of... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A to Subpart L of Part 63—Operating Coke Oven Batteries as of April 1, 1992 No. Plant Battery 1...

  9. 40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 9 2011-07-01 2011-07-01 false Operating Coke Oven Batteries as of... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A to Subpart L of Part 63—Operating Coke Oven Batteries as of April 1, 1992 No. Plant Battery 1...

  10. 40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 40 Protection of Environment 10 2014-07-01 2014-07-01 false Operating Coke Oven Batteries as of... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A to Subpart L of Part 63—Operating Coke Oven Batteries as of April 1, 1992 No. Plant Battery 1...

  11. 40 CFR Appendix A to Subpart L of... - Operating Coke Oven Batteries as of April 1, 1992

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 9 2010-07-01 2010-07-01 false Operating Coke Oven Batteries as of... SOURCE CATEGORIES National Emission Standards for Coke Oven Batteries Pt. 63, Subpt. L, App. A Appendix A to Subpart L of Part 63—Operating Coke Oven Batteries as of April 1, 1992 No. Plant Battery 1...

  12. The Videofil probe, a novel instrument to extend the coke oven service life

    SciTech Connect

    Gaillet, J.P.; Isler, D.

    1997-12-31

    To prolong the service life of coke oven batteries, the Centre de Pyrolyse de Marienau developed the Videofil probe, a novel instrument to conduct diagnoses and to help repair operations of coke ovens. The Videofil probe is a flexible non-water-cooled endoscope which is used to locate flue wall damage and estimate its importance, to define the oven zones to repair and guide the repair work and to control the quality of the repair work and its durability.

  13. Automatic coke oven heating control system at Burns Harbor for normal and repair operation

    SciTech Connect

    Battle, E.T.; Chen, K.L. |

    1997-12-31

    An automatic heating control system for coke oven batteries was developed in 1985 for the Burns Harbor No. 1 battery and reported in the 1989 Ironmaking Conference Proceedings. The original system was designed to maintain a target coke temperature at a given production level under normal operating conditions. Since 1989, enhancements have been made to this control system so that it can also control the battery heating when the battery is under repair. The new control system has improved heating control capability because it adjusts the heat input to the battery in response to anticipated changes in the production schedule. During a recent repair of this 82 oven battery, the pushing schedule changed from 102 ovens/day to 88 ovens/day, then back to 102 ovens/day, then to 107 ovens/day. During this repair, the control system was able to maintain the coke temperature average standard deviation at 44 F, with a maximum 75 F.

  14. Apparatus for leveling coal in a coke oven chamber

    SciTech Connect

    Spindeler, H.; Wackerbarth, F.

    1985-01-01

    A coal-leveling apparatus includes a leveling rod supported by a pressing machine for movement through a leveling opening into a mushroom-shaped gas-collecting space to level the coal charged in the coking chamber of a coke oven. The leveling rod includes a head element that carries two support members that can move on pivot levers between an operative position wherein the support members are extended from the head element for support by upwardly-inclined wall surfaces in the mushroom-shaped gas-collecting space. In the inoperative position, the support members are retracted toward both sides of the head element. An actuating rod extends through the leveling rod to the head element. In one embodiment, the actuating rod can be moved in opposite directions of its length. An end of each of the first pivot levers is connected to the actuating rod and the opposite ends of the first levers are connected to second pivot levers. The second pivot levers are connected at one end to the head element and carry the support members. The connection between the pivot levers and the actuating rod, in one embodiment, is by a pivot connection, and in another embodiment by rollers that can move along an inclined surface on an end of the actuating rod. In a third embodiment a nut is threadedly engaged with threads on the end portion of the actuating rod to move the levers.

  15. Evaluation of the potential carcinogenicity of coke oven emissions. Final report

    SciTech Connect

    1988-06-01

    Coke oven emissions are known human carcinogens, classified as weight-of-evidence Group A under the EPA Guidelines for Carcinogen Risk Assessment. Evidence on potential carcinogenicity from animal studies is Sufficient, and the evidence from human studies is Sufficient. The potency factor (F) for coke oven emissions are estimated to be 1.53 (mg/kg/day)(-1), placing it in potency group 2 according to the CAG`s methodology for evaluating potential carcinogens. Combining the weight-of-evidence group and the potency group, coke oven emissions are assigned a HIGH hazard ranking.

  16. Development of automatic operation system for coke oven machines at Yawata Works of Nippon Steel Corporation

    SciTech Connect

    Matsunaga, Masao; Uematsu, Hiroshi; Nakagawa, Yoji; Ishiharaguchi, Yuji

    1995-12-01

    The coke plant is a working environment involving heavy dust emissions, high heat and demanding physical labor. The labor-saving operation of the coke plant is an essential issue from the standpoints of not only improvement in working environment, but also reduction in fixed cost by enhancement of labor productivity. Under these circumstances, Nippon Steel has implemented the automation of coke oven machines. The first automatic operation system for coke oven machinery entered service at Oita Works in 1992, followed by the second system at the No. 5 coke oven battery of the coke plant at Yawata Works. The Yawata automatic operation system is characterized by the installation of coke oven machinery to push as many as 140 ovens per day within a short cycle time, such as a preliminary ascension pipe cap opening car and cycle time simulator by the manned operation of the pusher, which is advantageous from the standpoint of investment efficiency, and by the monitoring of other oven machines by the pusher. These measures helped to reduce the manpower requirement to 2 persons per shift from 4 persons per shift. The system entered commercial operation in March, 1994 and has been smoothly working with an average total automatic rate of 97%. Results from the startup to recent operation of the system are reported below.

  17. Biomarkers of polycyclic aromatic hydrocarbon exposure in European coke oven workers.

    PubMed

    Talaska, Glenn; Thoroman, Jeff; Schuman, Brenda; Käfferlein, Heiko Udo

    2014-12-01

    Biomonitoring is an excellent method for capturing the results of all exposures, regardless of route. Coke oven workers include certain groups that have the potential for high exposure to polycyclic aromatic hydrocarbons (PAH) and other materials. Biomarkers of exposure to these agents include PAH metabolites as markers of internal dose and carcinogen-DNA adducts as measure of effective dose. The purpose of this study was to determine the levels of these biomarkers in persons with different job duties in a modern coke oven plant. We report that the mean levels of 1-hydroxypyrene (1HP) and carcinogen DNA adducts in the exfoliated urothelial cells of coke oven workers are increased the closer a group of workers is to the ovens and highest in the top oven workers with average 1HP level of 11.6 μg/l and 22 adducts per 10(9) unadducted nucleotides. Both 1HP and carcinogen DNA adduct levels increased in supervisors, area workers, side oven workers, top and side oven workers, and top oven workers, respectively. These data are the first to demonstrate an increase in target organ genotoxicity in coke oven workers and a relationship with other biomarkers. Future studies will determine the identity of the DNA adducts, their correlation with 1HP levels and the relationship between levels in individual workers. PMID:25445007

  18. Chemistry of HCN removal from coke-oven gas using ethylenethiourea

    SciTech Connect

    Markhovskii, L.F.; Brodovich, A.I.; Proicheva, A.G.; Shmyreva, N.N.

    1983-01-01

    An ethylenediamine (EDA) process developed for the purification of coke-oven gas of acid components is a cyclic process. The process can recover H/sub 2/S and HCN simultaneously. Laboratory and pilot plant data on the removal of HCN from coke-oven gas using this process and on the processing of the spent scrubber liquor are presented. Ethylenethiourea is recoverable from the spent liquor.

  19. Improvement on heating efficiency of fuel in coke oven at CSC

    SciTech Connect

    Hong, M.T.; Chen, C.W.; Shen, J.F.; Hsiao, C.H.; Hsieh, D.L.; Chung, K.A.

    1996-12-31

    A heat input management of coke oven, consisting of two subsystems respectively for setting proper coking time, diagnosing thermal state of coke oven in horizontal and longitudinal direction, was developed. It aimed to control the average oven temperature to the suitable level and to diminish the deviations of temperature between each heating walls. In subsystem 1, the measured flue temperature was corrected by a reversed cooling curve and compared with an ideal transversal profile. A precise thermal state of battery heating was therefore induced. In subsystem 2, with the measurement of gas temperature at ascending pipe, a coking completion table composed of production ratio, coal moisture and flue temperature was established for setting the target flue temperature. Since this coke oven combustion management system was adopted, the remarkable heating improvement has been achieved, for an example at Phase III, the average temperature of coke oven was decreased from 1,262 C to 1,240 C, the fuel was thus saved, the wall temperature was more even and the coke qualities were also improved.

  20. Lung function in retired coke oven plant workers.

    PubMed Central

    Chau, N; Bertrand, J P; Guenzi, M; Mayer, L; Téculescu, D; Mur, J M; Patris, A; Moulin, J J; Pham, Q T

    1992-01-01

    Lung function was studied in 354 coke oven plant workers in the Lorraine collieries (Houillères du Bassin de Lorraine, France) who retired between 1963 and 1982 and were still alive on 1 January 1988. A spirometric examination was performed on 68.4% of them in the occupational health service. Occupational exposure to respiratory hazards throughout their career was retraced for each subject. No adverse effect of occupational exposure on ventilatory function was found. Ventilatory function was, however negatively linked with smoking and with the presence of a respiratory symptom or discrete abnormalities visible on pulmonary x ray films. The functional values were mostly slightly lower than predicted values and the most reduced index was the mean expiratory flow, FEF25-75%. The decrease in forced expiratory volume in one second (FEV1) was often parallel to that in forced vital capacity (FVC), but it was more pronounced for subjects who had worked underground, for smokers of more than 30 pack-years, and for subjects having a respiratory symptom. Pulmonary function indices were probably overestimated because of the exclusion of deceased subjects and the bias of the participants. PMID:1599869

  1. Causes of {open_quotes}undercut{close_quotes} development in coke-oven brickwork

    SciTech Connect

    Krivoshein, V.T.

    1992-12-31

    By no means the least important fault that can develop in coke-oven refractories, and which lowers the productivity and shortens the life of coke-oven batteries is the development of so-called {open_quotes}undercuts,{close_quotes} whereby longitudinal fissures of variable depth and length appear in the first one or two rows of bricks form the floor. On the other hand, large-scale undercutting only develops in individual batteries, and many coking plant workers employed in the servicing and upkeep of the coke ovens are unfamiliar with the problem. No convincing explanation has yet been forthcoming, and consequently no effective measures have been laid down for its prevention. The first large-scale outbreak of undercutting in this country occurred in 1956-1957, in No. 1-4 batteries (side heating) at the Kuznetsk and Magnitogorsk II & SW-plants. 2 refs., 3 tabs.

  2. [Research on desulfurization using coke-oven wastewater with pulsed corona discharge].

    PubMed

    Shao, Gui-wei; Li, Jin; Wang, Wan-lin; Li, Sheng-li

    2004-03-01

    A recent investigation into the application of pulsed corona discharge process, in which simultaneous SO2 removal from simulated flue gas and coke-oven wastewater degradation, was conducted at Wuhan Integrated Steel Plant. The outcome indicates that coke-oven wastewater had good desulfurization ability, and SO2 removal efficiency increased gradually as the simulated flue gas temperature increasing in the temperature range used during the experiment. When the flow of simulated flue gas was 428 m3/h, the temperature of simulated flue gas was 65 degrees C and coke-oven wastewater flow was 107 L/h, the desulfurization rate was 85%. Introducing pulsed corona discharge to the reactor enhanced the removal efficiencies of SO2, the desulfurization rate increased to 90% when high voltage was 52kV. When SO2 was removed from simulated flue gas by pulsed corona discharge, oil and phenols content in coke-oven wastewater decreased 39.26% and 68.75% respectively, and 99.98% content of cyanide was degraded, which is of important value in solving the inactivation problem of aerobic bacteria in biological treatment of coke-oven wastewater. PMID:15202239

  3. Catalytic hydrogenation of polyaromatic compounds using coke-oven gas instead of pure hydrogen

    SciTech Connect

    Braekman-Danheux, C.E.; Fontana, A.H.; Laurent, Ph.M.; Lolivier, Ph.

    1995-12-31

    In order to improve the economy of the conversion process of polyaromatic molecules to their hydroaromatics analogs, catalytic hydrogenation of phenanthrene has been carried out under pressure of different simulated coke-oven gases instead of pure hydrogen. The influence of reaction time, temperature and pressure on the hydrogenation yields and on the nature of the obtained products has been studied. Comparisons have been made with reaction with pure hydrogen in the same conditions. The influence of the different components of a real coke-oven gas has also been pointed out. The results indicate that coke-oven gas can be used if the goal is not to obtain perhydroaromatics compounds for a thermal cracking, but to give partly hydrogenated compounds to be used as hydrogen donor solvent in a coal liquefaction process. The results have been applied to coal-tar highly aromatic fractions.

  4. [Investigation on the immune function of coke-oven workers in a gas factory].

    PubMed

    Wang, J

    1992-11-01

    This paper reports a study on the immune function of coke-oven workers in a gas factory. The results of immunological examination for coke oven workers exposed to pollutants from coal combustion showed that contents of lysozyme in the saliva, total complement and IgG, IgA in serum and T lymphocytes transformation activity in peripheral blood were all significantly lower than those in the control population. After the workers had separated themselves from heavy air pollution environment for 3 years, only the contents of lysozyme were higher than before, the other immune functions did not return to normal. PMID:1303348

  5. The use of ethylenediamine to remove hydrogen sulfide from coke oven gas

    SciTech Connect

    Marakhovskii, L.F.; Rezunenko, Y.I.; Popov, A.A.

    1983-01-01

    The investigations of the equilibrium absorption of H/sub 2/S by an EDA solution showed the solubility of hydrogen sulfide in ethylenediamine solutions is almost twice that in monoethanolamine solutions. Ethylenediamine may be used as an absorber for thorough removal of H/sub 2/S from coke oven gas in the presence of CO/sub 2/ and HCN. The hydrogen cyanide of coke oven gas, having practically no effect on the equilibrium absorption of H/sub 2/S and CO/sub 2/, may in this case be used in the form of ethylenethiourea - a marketable byproduct.

  6. Relationship of exposure to coke-oven emissions and urinary metabolites of benzo(a)pyrene and pyrene in coke-oven workers.

    PubMed

    Wu, Ming-Tsang; Simpson, Christopher D; Christiani, David C; Hecht, Stephen S

    2002-03-01

    Coke-oven workers are occupationally exposed to a high concentration of polycyclic aromatic hydrocarbons (PAH). r-7,t-8,9,c-10-Tetrahydroxy-7,8,9,10-tetrahydrobenzo(a)pyrene (trans-anti-BaP-tetraol) and 1-hydroxypyrene (1-OHP) are urinary metabolites of benzo(a)pyrene and pyrene, respectively. In this study, we investigated the relationship among individual air exposure to benzene soluble fraction (BSF) of total particulates, as a surrogate marker of ambient PAH exposures, and urinary trans-anti-BaP-tetraol and 1-OHP concentrations in coke-oven workers at a steel plant in Taiwan. Fifty-seven subjects, including 41 male workers who work in one coke-oven plant and 16 men (referents) from an administrative area, were studied. The mean trans-anti-BaP-tetraol and 1-OHP concentrations (mean +/- SD) were 0.4 +/- 0.3 nmol/mol creatinine and 9.7 +/- 21.6 micromol/mol creatinine, respectively, in coke-oven workers. These levels were significantly higher than those in referents (0.03 +/- 0.03 nmol/mole creatinine, P < 0.001 and 0.4 +/- 0.2 micromol/mol creatinine, P < 0.01, respectively). Urinary trans-anti-BaP-tetraol concentrations were significantly and positively correlated with individual average BSF and urinary 1-OHP concentrations. That is, the higher the urinary trans-anti-BaP-tetraol concentrations, the more ambient BSF exposure and urinary 1-OHP concentrations (Spearman correlation coefficients r = 0.68 and 0.70, respectively; P < 0.0001; n = 57). These findings suggest that urinary 1-OHP and trans-anti-BaP-tetraol might be considered as potential biomarkers for the assessment of uptake of known PAH carcinogens in the air. PMID:11895883

  7. DEVELOPMENT AND DEMONSTRATION OF CONCEPTS FOR IMPROVING COKE-OVEN DOOR SEALS

    EPA Science Inventory

    The report discusses the design, laboratory scale tests, construction, and field tests of an improved metal-to-metal seal for coke-oven end doors. Basic features of the seal are: high-strength temperature-resistant steel capable of 3 times the deflection of current seals without ...

  8. Estimation of cytogenetic risk among coke oven workers exposed to polycyclic aromatic hydrocarbons.

    PubMed

    Sureshkumar, Shanmugam; Balachandar, Vellingiri; Devi, Subramaniam Mohana; Arun, Meyyazhagan; Karthickkumar, Alagamuthu; Balamuralikrishnan, Balasubramanian; Sankar, Kathannan; Mustaqahamed, Shafi Ahammed Khan; Dharwadkar, Shanwaz N; Sasikala, Keshavarao; Cho, Ssang-Goo

    2013-01-01

    Polycyclic aromatic hydrocarbons (PAHs) result from the incomplete combustion of natural or synthetic organic materials. The working environment at a coke plant can negatively affect the employed workers who were exposed to coke oven emissions containing PAHs, which formed and released into the environment by the process of pyrolysis of coke. This study aims to analyze the relationship between the exposure of PAHs and the risk of genetic damages such as chromosomal alteration (CA), micronucleus (MN), and DNA damage (PCR-RFLP) in peripheral blood lymphocytes of 27 coke oven workers and equal number of control subjects. The exposed subjects and controls were divided into two groups based on their age (group I<35 years and group II ≥35 years). The exposed subjects were further classified into two groups based on the exposure period (<12 years and ≥12 years). The frequencies of CA and MN in exposed subjects are relatively high with respect to controls. The XRCC1 399 Arg/gln polymorphism showed a substantial smaller difference in allele frequencies between exposed and control subjects. Based on present data, it was concluded that coke oven workers under risk should be monitored for adverse effects of the any long-term exposure. PMID:24040626

  9. Biomonitoring of polycyclic aromatic hydrocarbons from coke oven emissions and reproductive toxicity in nonsmoking workers.

    PubMed

    Jeng, Hueiwang Anna; Pan, Chih-Hong; Lin, Wen-Yi; Wu, Ming-Tsang; Taylor, Steven; Chang-Chien, Guo-Ping; Zhou, Guodong; Diawara, Norou

    2013-01-15

    The objective of the cross-sectional study was to assess whether exposure to polycyclic aromatic hydrocarbons (PAHs) from coke oven emissions contributed to alteration of semen quality and sperm DNA integrity in nonsmoking workers. Nonsmoking coke oven workers from a steel plant in Taiwan served as the exposure groups (topside-oven workers for the high exposure group and side-oven workers for the low exposure group), and administrators and security personnel in the plant served as the control. An exposure assessment was conducted to determine both particulate and gaseous phase of PAH levels and urinary 1-hydroxypyrene (1-OHP) levels. Semen quality was analyzed according to WHO guidelines. DNA fragmentation and bulky DNA adducts were measured to assess sperm DNA integrity. There was no significant difference in sperm concentrations, vitality, and DNA fragmentation between the exposed group and the control. The high exposure group experienced significantly lower percentages of normal morphology as compared with the control (p=0.0001). Bulky DNA adducts were detected in the exposed group that were significant higher than the control (p=0.04). Exposure to PAHs from coke-oven emissions could contribute to increased levels of bulky DNA adducts in sperm. PMID:23314003

  10. Coke-oven by-product modifications at National Steel's Great Lakes Div

    SciTech Connect

    Kalinowsky, R.P. . Great Lakes Division); Platts, M. )

    1994-10-01

    The rebuilt by-products plant, and coal and coke material handling facilities began operation in Nov. 1992. Coal handling facilities were reused with repairs and modifications, such as new vibrating bin bottoms, bin blasters and variable-speed belts with weigh scales for an accurate coal blend. Coke handling consists of two new fixed-blade rack and pinion drive coke plows, new conveyors and screening station. The by-products plant processes 48 million cu ft of coke-oven gas per day through two rehabilitated primary coolers, one of two rehabilitated exhausters, two new tar precipitators in parallel, two new ammonia scrubbers with secondary cooling in series and two rehabilitated light oil scrubbers in series. Environmental facilities include ammonia stills, catalytic ammonia destruction reactors with waste heat boilers and complete gas blanketing for benzene control. All facilities are PLC and DCS controlled with data trending capability. The by-product plant met all performance guarantees without any problems.

  11. Final environmental information volume for the coke oven gas cleaning project at the Bethlehem Steel Corporation Sparrows Point Plant

    SciTech Connect

    Not Available

    1990-04-24

    Bethelehem Steel Corporation (BSC) is planning to conduct a demonstration project involving an integrated system that can be retrofitted into coke oven gas handling systems to address a variety of environmental and operational factors in a more cost-effective manner. Successful application of this technology to existing US coke plants could: (1) reduce emissions of sulfur dioxide, cyanide, and volatile organic compounds (including benzene) (2) reduce the cost and handling of processing feed chemicals, (3) disposal costs of nuisance by-products and (4) increase reliability and reduce operation/maintenance requirements for coke oven gas desulfurization systems. The proposed system will remove sulfur from the coke oven gas in the form of hydrogen sulfide using the ammonia indigenous to the gas as the primary reactive chemical. Ammonia and hydrogen cyanide are also removed in this process. The hydrogen sulfide removed from the coke oven gas in routed to a modified Claus plant for conversion to a saleable sulfur by-product. Ammonia and hydrogen cyanide will be catalytically converted to hydrogen, nitrogen, carbon dioxide, and carbon monoxide. The tail gas from the sulfur recovery unit is recycled to the coke oven gas stream, upstream of the new gas cleaning system. The proposed demonstration project will be installed at the existing coke oven facilities at BSC's Sparrows Point Plant. This volume describes the proposed actions and the resulting environmental impacts. 21 refs., 19 figs., 9 tabs.

  12. Acme jumper pipe system for coke-oven charging

    SciTech Connect

    Medved, P.D.; Thomas, H.

    1996-08-01

    Acme Steel has operated larry cars with an attached jumper pipe since 1977 and had been able to meet the State Implementation Plan (SIP). With the advent of the Clean Air Act (CAA), Acme considered that it could not meet these new standards without modifications to the jumper pipe system. Several drop sleeve modifications, boot seal materials and configurations were tested that resulted in limited success in improving the boot seal life. These modifications showed that the Clean Air Act standards could be met, but it would be cost prohibitive to continue to operate in this manner. The company decided to install an off-car jumper pipe system which uses a traveling U-tube for connection to the assist oven through an additional hole in the roof of each oven. Temperature related failures of drop sleeve seals were eliminated. The off-car jumper pipe is a more efficient gas connection to the assist oven and enables the company to meet the Clean Air Act charging requirements in a cost effective manner.

  13. Cytological detection of a peripheral lung carcinoma in a coke oven worker

    SciTech Connect

    Teplitz, R.L.; Belman, M.J.; Nathwani, B.; Valco, Z.; Yokota, S.

    1980-06-01

    OSHA mandated programs of pulmonary cytology among coke oven workers have resulted in detection of a number of unsuspected tumors. While it is too early to determine the eventual impact of these programs, this report describes the detection of a 0.3 cm peripheral lesion, believed to be the smallest identified by cytology. In addition to being diminutive, the tumor proved to be of the epidermoid type, unusual for the location. Further investigation is required to determine whether peripheral epidermoid neoplasms are associated with exposure to coke vapors.

  14. Considerations concerning the physical heat-recovery of raw coke-oven gas in an industrial pilot-station

    SciTech Connect

    Paunescu, L.; Gaba, A.

    1998-12-31

    The paper presents the conception and realization obtained by the research team at the Metallurgical Researches Institute in an industrial pilot-station on the field of the physical heat-recovery of raw coke-oven gas.

  15. Performance evaluation of a full-scale coke oven wastewater treatment plant in an integrated steel plant.

    PubMed

    Kumar, M Suresh; Vaidya, A N; Shivaraman, N; Bal, A S

    2003-01-01

    Wastewater generated during coke-oven gas cleaning operations in the integrated steel plant contains phenol, cyanide, thiocyanate, and also oil and grease. Although the activated sludge process is widely practiced for biological treatment of coke-oven wastewater, it was observed during the evaluation of performance of full scale coke-oven wastewater treatment plant that oil contamination and poor sludge settleability had resulted in poor maintenance of the activated sludge process. Keeping these aspects in view, treatability studies were conducted and an alternative treatment process is proposed. With these corrective measures the coke-oven wastewater treatment plant will give desired performance. In this paper we present results of the performance evaluation, data on treatability studies and alternative treatment process scheme. PMID:14723281

  16. Research on coke-oven heating technology and the properties of coke as a blast-furnace fuel. [UKhIN

    SciTech Connect

    Vasil'ev, Yu.S.; Semisalov, L.P.

    1980-01-01

    A fundamentally novel coke-oven system was designed at Giprokoks (underjet, with bottom gas and air regulation) on the basis of data from model experiments. In particular, when batteries of 41.6 m/sup 3/ coke ovens were developed, the results of model tests led to major modifications to the original designs for the regenerator zones, sloping ducts and flues. UKhIN investigations on hot and hydraulic models, using modern mathematical procedures and computers, were used to study the details of heat exchange and gas flow in the regenerator packings under coke ovens. Criterial equations were derived for the coefficients of heat transfer by convection and of hydraulic resistance, covering the specific features of regenerator performance in coke-oven heating systems. Much useful information for the advance of coke-oven technology has been obtained from laboratory, pilot and fullscale plant studies of the thermal properties of coals and blends. Investigations (including blast-furnace trials) in connection with the commercial adoption of dry coke cooling established that during its soaking in the storage chamber the coke undergoes changes in molecular structure, to an extent dependent on the time and temperature. Recommendations based on this research significantly improve the coke strength properties and extended the range of usable coal supplies. Traditionally, the Institute is greatly interested in the problem of coke yields, which has now become very urgent in connection with the use of higher proportions of grade G and other coals with high volatile matters. Detailed studies have been made of the effects of various processing factors on the yields of saleable and metallurgical coke.

  17. Coke oven doors: Historical methods of emission control and evaluation of current designs

    SciTech Connect

    Pettrey, J.O.; Greene, D.E. )

    1993-01-01

    The containment of oven door leakage has presented challenges to coke producers for many years as the requirements of environmental regulatory agencies have become increasingly stringent. A description and evaluation of past door modifications, leakage control methodologies and luting practices on Armco Steel Company, L.P.'s Ashland No. 4 Battery is detailed to provide a background for recent work, and to expand the industry's technology base. The strict door leakage standards of the 1990 amendments to the USA Clean Air Act has prompted additional technical studies. Both a joint Armco committee's evaluation of successful systems world wide and test door installations at Ashland were incorporated to determine compliance strategy. The eventual installation of Ikio Model II coke oven doors, along with modifications to ancillary equipment, has resulted in door leakage rates approaching zero. Associated methods, problems, results and evaluations are discussed.

  18. Air pollution from a large steel factory: polycyclic aromatic hydrocarbon emissions from coke-oven batteries

    SciTech Connect

    Lorenzo Liberti; Michele Notarnicola; Roberto Primerano; Paolo Zannetti

    2006-03-15

    A systematic investigation of solid and gaseous atmospheric emissions from some coke-oven batteries of one of Europe's largest integrated steel factory (Taranto, Italy) has been carried out. These emissions, predominantly diffuse, originate from oven leakages, as well as from cyclic operations of coal loading and coke unloading. In air monitoring samples, polycyclic aromatic hydrocarbons (PAHs) were consistently detected at concentrations largely exceeding threshold limit values. By means of PAHs speciation profile and benzo-(a)pyrene (BaP) equivalent dispersion modeling from diffuse sources, the study indicated that serious health risks exist not only in working areas, but also in a densely populated residential district near the factory. 30 refs., 5 figs., 3 tabs.

  19. Choosing a coke-oven gas desulfurization system: a review of current technology

    SciTech Connect

    Lynch, P.A.

    1982-12-01

    Installation of coke-oven gas desulphurizing systems is primarily the result of air pollution control regulations. Although not currently profitable, operating costs can be minimized by choosing the technology most suited to the particular application. The Stretford Holmes, Takahax/Hirohax, Koppers Vacuum Carbonate, Sulfiban and Dravo/Still processes are discussed, together with criteria for economic analysis based on technical and by-product market evaluations.

  20. Association between urinary 1-hydroxypyrene and genotoxic effects in coke oven workers

    PubMed Central

    Siwinska, E; Mielzynska, D; Kapka, L

    2004-01-01

    Methods: Blood and urine samples were collected immediately after a shift at the end of a working week from 50 coke oven workers and 50 control workers not exposed to PAHs. Methods included: (1) biomarkers of exposure: urinary 1-hydroxypyrene (HpU), urinary mutagenicity by the plate Salmonella test with strains TA98 and YG1024 after metabolic activation, expressed as mutagenic rate (MR98 and MR1024, respectively), urinary cotinine; and (2) biomarkers of biological effects in peripheral blood lymphocytes (PBL): sister chromatid exchanges (SCE/cell), cells of high frequency of SCE (% HFC), micronuclei (MN/1000 cells), chromosomal aberrations (CA/100 cells), and DNA damage by the Comet assay. Results: Occupational exposure to PAH resulted in significantly increased levels of HpU and mutagenic effect of urine. Median values of these biomarkers in coke oven workers were: 9.0 µmol/mol creatinine for HpU, 2.7 for MR98, and 8.2 for MR1024, compared to the controls: HpU = 0.6 µmol/mol creatinine, MR98 = 1.2, and MR1024 = 5.5. Occupational exposure caused significant induction of SCE, HFC, and MN in coke oven workers: median SCE = 5.9, HFC = 12.0%, MN = 6.0 compared to the controls: 3.9, 5.0%, and 3.0, respectively. No effect of occupational exposure was found in relation to CA and DNA damage measured with the Comet assay. HpU concentration was positively associated with SCE and HFC. The concentration of urinary 1-hydroxypyrene corresponding to a 5% probability of increased SCE was 1.0 µmol/mol creatinine. Conclusions: The occupational exposure to PAHs resulted in measurable biological effects (SCE, HFC, MN). In coke oven workers an increased level of SCE was not observed below the level of 1.0 µmol HpU/mol creatinine. PMID:14985527

  1. Lymphohaematopoietic system cancer incidence in an urban area near a coke oven plant: an ecological investigation

    PubMed Central

    Parodi, S; Vercelli, M; Stella, A; Stagnaro, E; Valerio, F

    2003-01-01

    Aims: To evaluate the incidence risk of lymphohaematopoietic cancers for the 1986–94 period in Cornigliano, a district of Genoa (Italy), where a coke oven is located a few hundred metres from the residential area. Methods: The whole of Genoa and one of its 25 districts (Rivarolo) were selected as controls. The trend of risk around the coke oven was evaluated via Stone's method, while the geographic pattern of such risks across the Cornigliano district was evaluated by computing full Bayes estimates of standardised incidence ratio (FBE-SIR). Results: In males, elevated relative risks (RR) were observed for all lymphohaematopoietic cancers (RR 1.7 v Rivarolo and 1.6 v Genoa), for NHL (RR 2.4 v Rivarolo and 1.7 v Genoa), and for leukaemia (RR 2.4 v Rivarolo and 1.9 v Genoa). In females, statistically non-significant RR were observed. In males no excess of risk was found close to the coke oven. In females, a rising risk for NHL was observed approaching the plant, although statistical significance was not reached, while the risk for leukaemia was not evaluable due to the small number of cases. Analysis of the geographic pattern of risk suggested the presence of a cluster of NHL in both sexes in the eastern part of the district, where a foundry had been operational until the early 1980s. A cluster of leukaemia cases was observed in males in a northern part of the area, where no major sources of benzene seemed to be present. Conclusions: The estimated risks seem to be slightly or not at all related to the distance from the coke oven. The statistically significant higher risks observed in males for NHL and leukaemia, and the clusters of leukaemia in males and of NHL in both sexes deserve further investigations in order to trace the exposures associated with such risks. PMID:12598665

  2. Cross sectional study on lung function of coke oven workers: a lung function surveillance system from 1978 to 1990

    PubMed Central

    Wu, J; Kreis, I; Griffiths, D; Darling, C

    2002-01-01

    Aims: To determine the association between lung function of coke oven workers and exposure to coke oven emissions. Methods: Lung function data and detailed work histories for workers in recovery coke ovens of a steelworks were extracted from a lung function surveillance system. Multiple regressions were employed to determine significant predictors for lung function indices. The first sets of lung function tests for 613 new starters were pooled to assess the selection bias. The last sets of lung function tests for 834 subjects with one or more year of coke oven history were pooled to assess determinants of lung function. Results: Selection bias associated with the recruitment process was not observed among the exposure groups. For subjects with a history of one or more years of coke oven work, each year of working in the most exposed "operation" position was associated with reductions in FEV1 of around 9 ml (p = 0.006, 95% CI: 3 ml to 16 ml) and in FVC of around 12 ml (p = 0.002, 95% CI: 4 ml to 19 ml). Negative effects of smoking on lung function were also observed. Conclusions: Exposure to coke oven emissions was found to be associated with lower FEV1 and FVC. Effects of work exposure on lung function are similar to those found in other studies. PMID:12468747

  3. Method of washing hydrogen sulfide from coke oven gas by the ammonium sulfide method

    SciTech Connect

    Ritter, H.

    1985-05-21

    An improved coke oven gas washing process for removing hydrogen sulfide is proposed wherein the coke oven gas is treated in a hydrogen sulfide scrubber by counterflow with an aqueous ammonia wash water. A stream of aqueous weak ammonia liquor is cooled and sprayed through nozzles in the mid-region of the hydrogen sulfide scrubber. A quantity of aqueous ammonia liquor, corresponding to the quantity which is sprayed through the said nozzles, is withdrawn from the hydrogen sulfide scrubber at a level below the nozzles and is introduced into the top of the said hydrogen sulfide scrubber. Ammonia vapor released at the nozzles has a higher partial pressure than the ammonia partial pressure of the coke oven gas in the region of the nozzle. The aqueous ammonia liquor from the deacidifier is the source of the cooled aqueous ammonia liquor which is introduced through the nozzles. A portion of the aqueous ammonia liquor from the deacidifier is introduced directly into the top of the hydrogen sulfide scrubber as a portion of the required aqueous ammonia wash water.

  4. Design and operation of the coke-oven gas sulfur removal facility at Geneva Steel

    SciTech Connect

    Havili, M.U.; Fraser-Smyth, L.L.; Wood, B.W.

    1996-02-01

    The coke-oven gas sulfur removal facility at Geneva Steel utilizes a combination of two technologies which had never been used together. These two technologies had proven effective separately and now in combination. However, it brought unique operational considerations which has never been considered previously. The front end of the facility is a Sulfiban process. This monoethanolamine (MEA) process effectively absorbs hydrogen sulfide and other acid gases from coke-oven gas. The final step in sulfur removal uses a Lo-Cat II. The Lo-Cat process absorbs and subsequently oxidizes H{sub 2}S to elemental sulfur. These two processes have been effective in reducing sulfur dioxide emissions from coke-oven gas by 95%. Since the end of the start-up and optimization phase, emission rate has stayed below the 104.5 lb/hr limit of equivalent SO{sub 2} (based on a 24-hr average). In Jan. 1995, the emission rate from the sulfur removal facility averaged 86.7 lb/hr with less than 20 lb/hr from the Econobator exhaust. The challenges yet to be met are decreasing the operating expenses of the sulfur removal facility, notably chemical costs, and minimizing the impact of the heating system on unit reliability.

  5. Genetic damage induced by organic extract of coke oven emissions on human bronchial epithelial cells.

    PubMed

    Zhai, Qingfeng; Duan, Huawei; Wang, Yadong; Huang, Chuanfeng; Niu, Yong; Dai, Yufei; Bin, Ping; Liu, Qingjun; Chen, Wen; Ma, Junxiang; Zheng, Yuxin

    2012-08-01

    Coke oven emissions are known as human carcinogen, which is a complex mixture of polycyclic aromatic hydrocarbon. In this study, we aimed to clarify the mechanism of action of coke oven emissions induced carcinogenesis and to identify biomarkers of early biological effects in a human bronchial epithelial cell line with CYP1A1 activity (HBE-CYP1A1). Particulate matter was collected in the oven area on glass filter, extracted and analyzed by GC/MS. DNA breaks and oxidative damage were evaluated by alkaline and endonucleases (FPG, hOGG1 and ENDO III)-modified comet assays. Cytotoxicity and chromosomal damage were assessed by the cytokinesis-block micronucleus cytome (CBMN-Cyt) assay. The cells were treated with organic extract of coke oven emissions (OE-COE) representing 5, 10, 20, 40μg/mL extract for 24h. We found that there was a dose-effect relationship between the OE-COE and the direct DNA damage presented by tail length, tail intensity and Olive tail moment in the comet assay. The presence of lesion-specific endonucleases in the assays increased DNA migration after OE-COE treatment when compared to those without enzymes, which indicated that OE-COE produced oxidative damage at the level of pyrimidine and purine bases. The dose-dependent increase of micronuclei, nucleoplasmic bridges and nuclear buds in exposed cells was significant, indicating chromosomal and genomic damage induced by OE-COE. Based on the cytotoxic biomarkers in CBMN-Cyt assay, OE-COE may inhibit nuclear division, interfere with apoptosis, or induce cell necrosis. This study indicates that OE-COE exposure can induce DNA breaks/oxidative damage and genomic instability in HBE-CYP1A1 cells. The FPG-comet assay appears more specific for detecting oxidative DNA damage induced by complex mixtures of genotoxic substances. PMID:22522113

  6. Evaluation of biomarkers in plasma, blood, and urine samples from coke oven workers: significance of exposure to polycyclic aromatic hydrocarbons.

    PubMed Central

    Ovrebø, S; Haugen, A; Farmer, P B; Anderson, D

    1995-01-01

    OBJECTIVE--The aim was to assess the significance of two biomarkers; antibody to benzo(a)pyrene DNA adducts and concentration of hydroxyethylvaline haemoglobin adducts in samples from a well studied group of coke oven workers. As a measure of exposure we have used 1-hydroxypyrene in urine. METHODS--Urine and blood samples were collected from coke oven workers and a control group. Samples from coke oven plant workers were collected in January and June. 1-Hydroxypyrene was measured in urine by high performance liquid chromatography (HPLC), antibodies to benzo(a)pyrene DNA adducts were measured by ELISA and hydroxyethylvaline haemoglobin adducts were measured by gas chromatography-mass spectrometry (GC-MS). RESULTS--Mean urinary 1-hydroxypyrene in samples from coke oven workers varied from 1.11 to 5.53 umol/mol creatinine and 0.14 umol/mol creatinine in the control group. Workers at the top side had the highest values of urinary 1-hydroxypyrene. Antibody to benzo(a)pyrene DNA adducts did not correlate with either 1-hydroxypyrene nor length of work at the coke oven plant. But antibody concentration in samples collected in January was predictive of the concentration in samples collected in June. A small non-significant increase in hydroxyethylvaline haemoglobin adducts was found in samples from coke oven workers relative to the control group when comparing smokers and nonsmokers separately. CONCLUSION--1-Hydroxypyrene correlates well with exposure groups based on job description. Antibodies to benzo(a)-pyrene DNA adducts was related to people and not exposure. Work at a coke oven plant might lead to increased hydroxyethylvaline haemoglobin adducts. PMID:8535495

  7. [Aerosol size distribution of organic carbon and elemental carbon on the top of coke oven and in the plant area].

    PubMed

    Liu, Xiao-Feng; Peng, Lin; Bai, Hui-Ling; Mu, Ling; Song, Chong-Fang

    2013-08-01

    In order to investigate the characteristic of organic carbon (OC) and elemental carbon (EC) in particles on the top of coke oven and in the plant area, the particle matter samples of five size fraction including < or = 1.4 microm, 1.4-2.1 microm, 2.1-4.2 microm, 4.2-10.2 microm and > or = 10.2 microm were collected using Staplex234 cascade impactor, and OC and EC were analyzed by Elementar Analysensysteme GmbH vario EL cube. The mass concentrations of OC and EC associated with TSP on the top of coke oven were 291.6 microg x m(-3) and 255.1 microg x m(-3), while those in the plant area were 377.8 microg x m(-3) and 151.7 microg x m(-3). The mass concentration of secondary organic carbon (SOC) in particles with size of < or = 1.4 microm was 147.3 microg x m(-3) in the plant area. The value of OC/EC in particles less than 2.1 microm was 1.3 on the top of coke oven. The mass concentration of EC in TSP in the plant area was lower than that on the top of coke oven, while the mass concentration of OC in the plant area was significantly higher than that on the top of coke oven. The mass concentrations of OC and EC associated with particles less than 10.2 microm in the plant area were far higher than those in the atmosphere of area where the coke plant is located. The OC and EC in particles, which were collected both on the top of coke oven and in the plant area, were mainly enriched in fine particles. The size distribution of OC showed a clear distinction between the coke oven top and the plant area, which revealed that OC in the plant area was more preferably enriched in fine particles than that on the top of coke oven, and the same size distribution of EC was found on the top of coke oven and in the plant area. In the plant area, the mass concentration of SOC and the contribution of SOC to OC increased with the decreasing diameter in particles with diameter of less than 10.2 microm. PMID:24191535

  8. Coke-oven back pressure and its effect on door leaks

    SciTech Connect

    Sundholm, J.L. )

    1993-07-01

    In anticipation of more stringent door leaks standards mandated by the 1990 Clean Air Act Amendments, LTV has conducted three studies at the Pittsburgh coke plant: door evaluations; back pressure system study and reduced back pressure operation. This paper will discuss the investigations and results of the pressure related studies. Raw coke-oven gas from the five batteries in operation is evacuated via three suction mains to a common set of primary coolers and exhausters. At any pint in time it is possible to have up to three ovens being charged which significantly increases the load on the suction system. The back pressure system study was conducted to determine the effect of charging practice on the collecting main pressure, system suction pressure and exhausted response, and the effect on collecting main pressure on a battery when charging other batteries for the purpose of defining operational and facility changes necessary to reduce collecting main pressure variation. Observations at normal collecting main pressure and at reduced pressure indicate that door leaks can be appreciably lowered at the reduced pressure. However, conventional operation at the lower back pressure will invariably cause a suction condition within the oven resulting in undesirable air infiltration. To avoid this suction condition, a partial dampening procedure has been tested successfully on several ovens operating at reduced back pressure. Based upon this result, a decision has been made to implement the technique on all ovens on one battery. During this test, the effect of the modified operations on wall condition, end temperature, stack appearance, and topside leaks, as well as door leaks will be assessed.

  9. Evaluation of the KIDC (Kress Indirect Dry Cooling) system for coke oven pushing and quench tower emission control

    SciTech Connect

    Vajda, S.

    1988-09-23

    The KIDC system, as observed at Granite City Steel on June 21, 1988, eliminates both pushing and quenching emissions. The coke is pushed into a container that is slightly wider and longer than the oven. The container is sealed at the oven door jamb, a guillotine door on the container is opened at the oven for the push and is closed and sealed after the push. A slightly negative pressure is maintained in the container during the push to prevent any pollutants from exiting into the oven or escaping to the atmosphere. The pushing force is only slightly higher than the normal push. No volatile gas mixtures are in the container box since oxygen is effectively absent. Coke yield is improved. Coke quality is improved similarly to existing dry quench systems. Since the system is environmentally sealed, some coking can take place in the container, ovens could be pushed slightly earlier, improving the production of the battery. The production of the blast furnace could be expected to improve, when the improved quality KIDC coke is used. 13 refs.

  10. Modulating influence of cytochrome P-450 MspI polymorphism on serum liver function profiles in coke oven workers

    PubMed Central

    Wu, M. T.; Ho, C. K.; Huang, S. L.; Yeh, Y. F.; Liu, C. L.; Mao, I. F.; Christiani, D. C.

    1999-01-01

    OBJECTIVES: It was reported previously that topside oven workers with heavy exposure to coke oven emissions had increased serum activities of hepatic aminotransferase in one coke oven plant. This study was conducted to investigate the modifying effect of CYP1A1 MspI polymorphism on liver function profiles in coke oven workers. METHODS: 88 coke oven workers from a large steel company in Taiwan were studied in 1995-6. Exposure was categorised by work area: topside oven workers and sideoven workers. Liver function profiles including serum aspartate aminotransferase (AST), alanine aminotransferase (ALT), r-glutamyl transpeptidase (GGT), alkaline phosphatase (ALP), and total bilirubin (BIL) were examined in the morning after personal exposure measurements. The MspI polymorphism was determined by polymerase chain reaction (PCR) and restriction fragment length polymorphism (RFLP). RESULTS: Five of 23 (22%) topside oven workers and seven of 65 (11%) sideoven workers had the CYP1A1 MspI homozygous variant genotype. With sideoven workers with the combined wild type and heterozygous variant as the reference group in multiple regression models, it was found that topside oven workers with the combined traits had mean AST and ALT activities that were 21% and 46% higher (95% confidence interval (95% CI) 4% to 42% and 12% to 91%, respectively) than the reference group after adjusting for appropriate confounders. Also, topside oven workers with the homozygous variant trait had mean AST, ALT, and GGT activities that were 59%, 68%, and 157% higher (95% CI 21% to 109%, 6% to 168%, and 39% to 374%, respectively) than the reference group. The prevalence of an abnormal hepatocellular pattern (AST > 37 IU/l or ALT > 39 IU/l) was more common in the topside oven workers with the homozygous variant than in the sideoven workers with the other combined genotypes (adjusted odds ratio 9.9, 95% CI 1.2 to 82.3) after adjusting for appropriate confounders. CONCLUSIONS: The CYP1A1 MspI polymorphism

  11. Lung function changes in coke oven workers during 12 years of follow up

    PubMed Central

    Wu, J; Griffiths, D; Kreis, I; Darling, C

    2004-01-01

    Aims: To investigate the effect of exposure to coke oven emissions on the lung function of coke oven workers. Methods: The study population, followed from 1978 and 1990, was 580 male workers with at least two sets of lung function measurements (FVC, FEV1, FEV1/FVC, and FEF25–75%). An annual rate of change (time slope) for age and height adjusted lung function index was estimated for each subject. This "time slope" was then treated as the response variable in a weighted multiple regression analysis with selected predictors. Results: For all 580 subjects, each year of working in the "operation" group (the most exposed) was found to increase the FVC decline by around 0.7 ml/year (95% CI 0.1 to 1.3 ml/year). After the exclusion of 111 subjects without detailed work history, the above finding was confirmed and each year of exposure in "operation" was also found to increase the FEV1 decline by around 0.8 ml/year (95% CI 0.1 to 1.4 ml/year). Conclusions: These findings are consistent with the results of previous cross-sectional studies. Work duration in the most exposed position in the coke ovens was associated with increased annual decline for FVC and FEV1. The estimated effect of one year of work exposure in "operation" is equivalent, in terms of the reduction in lung function, to an estimated 2.1 pack-years of smoking for FVC and 1.2 pack-years of smoking for FEV1. PMID:15258275

  12. A mathematical model for the estimation of flue temperature in a coke oven

    SciTech Connect

    Choi, K.I.; Kim, S.Y.; Suo, J.S.; Hur, N.S.; Kang, I.S.; Lee, W.J.

    1997-12-31

    The coke plants at the Kwangyang works has adopted an Automatic Battery Control (ABC) system which consists of four main parts, battery heating control, underfiring heat and waste gas oxygen control, pushing and charging schedule and Autotherm-S that measures heating wall temperature during pushing. The measured heating wall temperature is used for calculating Mean Battery Temperature (MBT) which is average temperature of flues for a battery, but the Autotherm-S system can not provide the flue temperatures of an oven. This work attempted to develop mathematical models for the estimation of the flue temperature using the measured heating wall temperature and to examine fitness of the mathematical model for the coke plant operation by analysis of raw gas temperature at the stand pipe. Through this work it is possible to reflect heating wall temperature in calculating MBT for battery heating control without the interruption caused by a maintenance break.

  13. Apparatus and method of using a fuel gas regulator for a coke oven battery

    SciTech Connect

    Dickerson, D.M.; Filkes, R.W.

    1985-08-06

    Method and apparatus for the regulation of the flow of fuel gas in the fuel gas supply duct of a heating wall of a coke oven to assure uniform heat distribution in the oven are provided. The regulating means consists of a thin plate having a similar shape to that of a fuel gas supply duct for insertion therein. Pivotally attached to and extending perpendicularly from the outer face of the plate are twin parallel control rods with gage marks inscribed thereon. To effect the regulation of fuel gas flow, the regulating means is inserted into the fuel gas supply duct at an appropriate location and the flow rate is adjusted by pivoting the plate by the manipulation of the adjusting rods.

  14. Lung cancer mortality and exposure to polycyclic aromatic hydrocarbons in British coke oven workers

    PubMed Central

    2013-01-01

    Background Workers on coke oven plants may be exposed to potentially carcinogenic polycyclic aromatic hydrocarbons (PAHs), particularly during work on the ovens tops. Two cohorts, employees of National Smokeless Fuels (NSF) and the British Steel Corporation (BSC) totalling more than 6,600 British coke plant workers employed in 1967, had been followed up to mid-1987 for mortality. Previous analyses suggested an excess in lung cancer risk of around 25%, or less when compared with Social Class IV (‘partly skilled’). Analyses based on internal comparisons within the cohorts identified statistical associations with estimates of individual exposures, up to the start of follow-up, to benzene-soluble materials (BSM), widely used as a metric for mixtures of PAHs. Some associations were also found with times spent in certain coke ovens jobs with specific exposure scenarios, but results were not consistent across the two cohorts and limitations in the exposure estimates were noted. The present study was designed to reanalyse the existing data on lung cancer mortality, incorporating revised and improved exposure estimates to BSM and to benzo[a]pyrene (B[a]P), including increments during the follow-up and a lag for latency. Methods Mean annual average concentrations of both BSM and B[a]P were estimated by analysis of variance (ANOVA) from concentration measurements at all NSF and six BSC plants, and summarised by job and plant, with a temporal trend (for the BSM only). These were combined with subjects’ work histories, to produce exposure estimates in each year of follow-up, with a 10-year lag to allow for latency. Exposures to BSM and to B[a]P were sufficiently uncorrelated to permit analysis in relation to each variable separately. Lung cancer death risks during the follow-up were analysed in relation to the estimated time-dependent exposures, both continuous and grouped, using Cox regression models, with adjustment for age. Results Changing the exposure estimates

  15. Reduction of NO[sub x] emissions coke oven gas combustion process

    SciTech Connect

    Terza, R.R. ); Sardesai, U.V. )

    1993-01-01

    The paper describes by-product processing at Clairton Works which uses a unique cryogenic technology. Modifications to the desulfurization facility, nitrogen oxide formation in combustion processes (both thermal and fuel NO[sub x]), and the boilers plants are described. Boilers were used to study the contribution of fuel NO[sub x] formation during the combustion of coke oven gas. Results are summarized. The modifications made to the desulfurization facility resulted in the overall H[sub 2]S emission being reduced by 2-4 grains/100scf and the NO[sub x] emission being reduced by 21-42% in the boiler stacks.

  16. Coke oven gas treatment and by-product plant of Magnitogorsk Integrated Iron and Steel Works

    SciTech Connect

    Egorov, V.N.; Anikin, G.J.; Gross, M.

    1995-12-01

    Magnitogorsk Integrated Iron and Steel Works, Russia, decided to erect a new coke oven gas treatment and by-product plant to replace the existing obsolete units and to improve the environmental conditions of the area. The paper deals with the technological concept and the design requirements. Commissioning is scheduled at the beginning of 1996. The paper describes H{sub 2}S and NH{sub 3} removal, sulfur recovery and ammonia destruction, primary gas cooling and electrostatic tar precipitation, and the distributed control system that will be installed.

  17. Thermal processes in the two-stage primary cooling of coke oven gas

    SciTech Connect

    Petrukhno, R.P.; Vasil'ev, Y.S.

    1982-01-01

    An investigation of a two-stage method for the cooling of coke oven gas was presented. The method employed air-cooling in a finned-tube exchanger for primary cooling, and then water cooling in a horizontal tube exchanger. Calculations showed that about 80% of the heat was removed by the air cooler. Also, the cooling water savings was about 70-75% over conventional methods using water only. The two stage concept allowed increased velocity of the gas and decreasing the sealing of the exchanger.

  18. Combination microwave ovens: an innovative design strategy.

    PubMed

    Tinga, Wayne R; Eke, Ken

    2012-01-01

    Reducing the sensitivity of microwave oven heating and cooking performance to load volume, load placement and load properties has been a long-standing challenge for microwave and microwave-convection oven designers. Conventional design problem and solution methods are reviewed to provide greater insight into the challenge and optimum operation of a microwave oven after which a new strategy is introduced. In this methodology, a special load isolating and energy modulating device called a transducer-exciter is used containing an iris, a launch box, a phase, amplitude and frequency modulator and a coupling plate designed to provide spatially distributed coupling to the oven. This system, when applied to a combined microwave-convection oven, gives astounding performance improvements to all kinds of baked and roasted foods including sensitive items such as cakes and pastries, with the only compromise being a reasonable reduction in the maximum available microwave power. Large and small metal utensils can be used in the oven with minimal or no performance penalty on energy uniformity and cooking results. Cooking times are greatly reduced from those in conventional ovens while maintaining excellent cooking performance. PMID:24432587

  19. Organic extracts of coke oven emissions can induce genetic damage in metabolically competent HepG2 cells.

    PubMed

    Xin, Lili; Wang, Jianshu; Guo, Sifan; Wu, Yanhu; Li, Xiaohai; Deng, Huaxin; Kuang, Dan; Xiao, Wei; Wu, Tangchun; Guo, Huan

    2014-05-01

    Coke oven emissions (COEs) containing various carcinogenic polycyclic aromatic hydrocarbons (PAHs) represent the coal-burning pollution in the air. Organic pollutants in the aerosol and particulate matter of COEs were collected from the bottom, side, and top of a coke oven. The Comet assay and cytokinesis-block micronucleus cytome assay were conducted to analyze the genetic damage of extractable organic matter (EOM) of COEs on HepG2 cells. All the three EOMs could induce significant dose-dependent increases in Olive tail moment, tail DNA, and tail length, micronuclei, nucleoplasmic bridges, and nuclear buds frequencies, which were mostly positively correlated with the total PAHs concentration in each EOM. In conclusion, EOMs of COEs in the three typical working places of coke oven can induce DNA strand breaks and genomic instability in the metabolically competent HepG2 cells. The PAHs in EOMs may be important causative agents for the genotoxic effects of COEs. PMID:24709322

  20. Comparative carcinogenic potencies of particulates from diesel engine exhausts, coke oven emissions, roofing tar aerosols and cigarette smoke.

    PubMed Central

    Albert, R E

    1983-01-01

    Mammalian cell mutagenesis, transformation and skin tumorigenesis assays show similar results in comparing the potencies of diesel, coke oven, roofing tar and cigarette smoke particulates. These assay results are reasonably consistent with the comparative carcinogenic potencies of coke oven and roofing tar emissions as determined by epidemiological studies. The bacterial mutagenesis assay tends to show disproportionately high potencies, particularly with diesel particulates. Results to date encourage the approach to the assessment for carcinogenic risks from diesel emissions based on the use of epidemiological data on cancer induced by coke oven emissions, roofing tar particulates and cigarette smoke with the comparative potencies of these materials determined by in vivo and in vitro bioassays. PMID:6186481

  1. Problem of sludge formation in benzol division solar oil and ''carbonization'' in coke oven gas compressor systems

    SciTech Connect

    Rezunenko, Y.I.

    1982-01-01

    A discussion is presented on the problem and possible causes of sludge formation in the return solar oil in benzene recovery units and on the problem of deposits in the pipe systems after coke oven gas compressors. The possible entrainment of fine particles of coal charge in the solar oil was also discussed. Sedimentation of the sludge was recommended with daily removal of the settled sludge. A chemical analysis of the deposits in the piping system of the coke oven gas and the coal charge revealed that the deposits were not caused by entrained coal particles. (JMT)

  2. Urinary profiles to assess polycyclic aromatic hydrocarbons exposure in coke-oven workers.

    PubMed

    Campo, Laura; Rossella, Federica; Pavanello, Sofia; Mielzynska, Danuta; Siwinska, Ewa; Kapka, Lucyna; Bertazzi, Pier Alberto; Fustinoni, Silvia

    2010-01-15

    Aim of the study was the assessment of exposure of coke-oven workers to polycyclic aromatic hydrocarbons (PAHs) by determination of urinary profiles of hydroxylated and unmetabolized PAHs. Fifty-five Polish coke-oven workers were investigated by measurement of 12 hydroxylated metabolites of PAHs (OHPAHs) (1-, 2-hydroxynaphthalene; 2-, 9-hydroxyfluorene; 1-, 2-, 3-, 4-, 9-hydroxyphenanthrene; 1-hydroxyypyrene, 6-hydroxychrysene and 3-hydroxybenzo[a]pyrene) and 13 unmetabolized PAHs (U-PAHs) (from naphthalene to benzo[a]pyrene), in spot urine samples collected at the end of the workshift. U-PAHs with four or less rings were detected in all samples. In particular, median levels for urinary naphthalene, phenanthrene, pyrene, chrysene and benz[a]anthracene were 0.806, 0.721, 0.020, 0.032 and 0.035 microg/L. OHPAHs up to 1-hydroxypyrene were found in all samples, while high molecular-weight OHPAHs were always below quantification limit. Median level of 1-hydroxyypyrene was 15.4 microg/L. In all subjects significant correlations between OHPAHs and U-PAHs were observed (0.27 < r < 0.70, p < 0.01). Our results suggest that both hydroxylated metabolites and unmetabolized PAHs in urine are useful biomarkers of exposure to PAHs. Moreover, the simultaneous determination of several biomarkers permits to obtain specific excretion profiles that might help in exposure characterization and in better defining the excretion patterns. PMID:20143505

  3. Utilization of Coke Oven Gas and Converter Gas in the Direct Reduction of Lump Iron Ore

    NASA Astrophysics Data System (ADS)

    Mousa, Elsayed Abdelhady; Babich, Alexander; Senk, Dieter

    2014-04-01

    The application of off-gases from the integrated steel plant for the direct reduction of lump iron ore could decrease not only the total production cost but also the energy consumption and CO2 emissions. The current study investigates the efficiency of reformed coke oven gas (RCOG), original coke oven gas (OCOG), and coke oven gas/basic oxygen furnace gas mixtures (RCOG/BOFG and OCOG/BOFG) in the direct reduction of lump iron ore. The results were compared to that of reformed natural gas (RNG), which is already applied in the commercial direct reduction processes. The reduction of lump ore was carried out at temperatures in the range of 1073 K to 1323 K (800 °C to 1050 °C) to simulate the reduction zone in direct reduction processes. Reflected light microscopy, scanning electron microscopy, and X-ray diffraction analysis were used to characterize the microstructure and the developed phases in the original and reduced lump iron ore. The rate-controlling mechanism of the reduced lump ore was predicted from the calculation of apparent activation energy and the examination of microstructure. At 1073 K to 1323 K (800 °C to 1050 °C), the reduction rate of lump ore was the highest in RCOG followed by OCOG. The reduction rate was found to decrease in the order RCOG > OCOG > RNG > OCOG-BOF > RCOG-BOFG at temperatures 1173 K to 1323 K (900 °C to 1050 °C). The developed fayalite (Fe2SiO4), which resulted from the reaction between wüstite and silica, had a significant effect on the reduction process. The reduction rate was increased as H2 content in the applied gas mixtures increased. The rate-determining step was mainly interfacial chemical reaction with limitation by gaseous diffusion at both initial (20 pct reduction) and moderate (60 pct reduction) stages of reduction. The solid-state diffusion mechanism affected the reduction rate only at moderate stages of reduction.

  4. Urinary 1-hydroxypyrene in coke oven workers relative to exposure, alcohol consumption, and metabolic enzymes

    PubMed Central

    Zhang, J; Ichiba, M; Hara, K; Zhang, S; Hanaoka, T; Pan, G; Yamano, Y; Takahashi, K; Tomokuni, K

    2001-01-01

    OBJECTIVES—To investigate the influence of personal lifestyle—such as smoking and alcohol consumption—on urinary 1-hydroxypyrene (1-OHP) concentrations in coke oven workers exposed to polycyclic aromatic hydrocarbons (PAHs) and to evaluate the association of 1-OHP concentrations with the genetic polymorphism of several metabolic enzymes including cytochrome P-450 (CYP) 1A1 and glutathione S-tranferases (GSTs).
METHODS—The study population contained 162 coke oven workers and 58 controls employed at the largest iron and steel factory in China. Personal data were collected at the interview. 1-OHP in urine was measured with high performance liquid chromatography with fluorescence detection. Genetic polymorphisms were identified by the polymerase chain reaction (PCR) method.
RESULTS—A positive association between excretion of urinary 1-OHP and the levels of exposure to PAHs was confirmed. Those people who consumed ⩾50 g/day ethanol had significantly higher 1-OHP excretion than did other coke oven workers (p<0.01). No significant difference in urinary 1-OHP was found between smokers and non-smokers, in both controls and exposed subjects. The variant homozygotes at exon 7 of the CYP1A1 gene had significantly higher urinary 1-OHP concentrations than other CYP1A1 genotypes among the exposed workers (p=0.03). There was less association between the concentrations of 1-OHP and the GSTM1, GSTP1, or GSTT1 polymorphism.
CONCLUSIONS—The present study confirmed that urinary 1-OHP is a good biomarker for exposure to PAHs. Alcohol consumption affected urinary 1-OHP excretion. The variant genotypes of the CYP1A1 gene may result in the enhancement of PAH metabolites. It is helpful to understand the role of individual susceptibility on metabolism of carcinogens. These findings suggest that the modulating effect of individual lifestyle factors or genetic nature should be considered in future studies on occupational exposure to PAHs and in evaluating the health risk

  5. MUTAGENICITY OF THE FRACTIONATED ORGANIC EMISSIONS FROM DIESEL, CIGARETTE SMOKE CONDENSATE, COKE OVEN, AND ROOFING TAR IN THE AMES ASSAY

    EPA Science Inventory

    Mobile and stationary sources emit particle-bound organics that have demonstrated mutagenicity. The objective of this study was to measure the mutagenicity of the fractionated organic emissions from diesel, cigarette smoke condensate (CSC), coke oven and roofing tar in the Ames a...

  6. Assessment of potential damage to DNA in urine of coke oven workers: an assay of unscheduled DNA synthesis.

    PubMed Central

    Roos, F; Renier, A; Ettlinger, J; Iwatsubo, Y; Letourneux, M; Haguenoer, J M; Jaurand, M C; Pairon, J C

    1997-01-01

    OBJECTIVES: A study was conducted in coke oven workers to evaluate the biological consequences of the exposure of these workers, particularly production of potential genotoxic factors. METHODS: 60 coke oven workers and 40 controls were recruited in the same iron and steel works. Exposure to polycyclic aromatic hydrocarbons (PAHs) was assessed by job and measurement of 1-hydroxypyrene (1OHP) in urine samples. An unscheduled DNA synthesis assay was performed on rat pleural mesothelial cells used as a test system to evaluate the effect of the workers' filtered urine on the DNA repair capacity of rat cells to determine whether DNA damaging agents are present in the urine of these workers. RESULTS: Urinary concentrations of 1OHP ranged from 0.06 to 24.2 (mean (SD) 2.1 (3.6)) mumol/mol creatinine in exposed coke oven workers, and from 0.01 to 0.9 in controls (0.12 (0.15)). These high concentrations in coke oven workers reflected recent exposure to PAHs and were in agreement with the assessment of exposure by job. No significant difference was found between coke oven workers and controls in the DNA repair level of rat cells treated with urine samples. However, the rat cell repair capacity decreased with increasing 1OHP concentrations in the exposed population (r = -0.28, P < 0.05). CONCLUSIONS: As high concentrations of 1OHP were found in the urine of some workers, a more stringent control of exposures to PAHs in the workplace is required. Exposure to PAHs was not associated with a clear cut modification of the urinary excretion of DNA damaging factors in this test, as shown by the absence of increased unscheduled DNA synthesis in rat cells. However, impairment of some repair mechanisms by urinary constituents is suspected. PMID:9470892

  7. Biological monitoring of workers exposed to benzene in the coke oven industry.

    PubMed

    Drummond, L; Luck, R; Afacan, A S; Wilson, H K

    1988-04-01

    Workers in the coke oven industry are potentially exposed to low concentrations of benzene. There is a need to establish a well validated biological monitoring procedure for low level benzene exposure. The use of breath and blood benzene and urinary phenol has been explored in conjunction with personal monitoring data. At exposures of about 1 ppm benzene, urinary phenol is of no value as an indicator of uptake/exposure. Benzene in blood was measured by head space gas chromatography but the concentrations were only just above the detection limit. The determination of breath benzene collected before the next shift is non-specific in the case of smokers. The most useful monitor at low concentrations appears to be breath benzene measured at the end-of-shift. PMID:3378002

  8. A mortality study of coke oven workers in two South Wales integrated steelworks.

    PubMed Central

    Davies, G M

    1977-01-01

    Six hundred and ten coke oven personnel were studied retrospectively over a period of 11 years (1954-65). During this time 82 died, 88 retired and 80 left, but all were treated. The Standardised Mortality Ratios (SMRs) have been calculated for four principal causes which have then been further analysed into 30 subgroups. The work was limited because the population was small and the records not detailed enough to analyse the mortality rates according to environmental exposures. Differences between SMRs obtained at the two works were quite marked (73 and 98) and the overall SMR of 85% was better than expected. The observed number of deaths from respiratory disease, malignant neoplasms and all other causes excluding cardiovascular, was very near that expected, but the numbers of deaths from cardiovascular disease and in particular arteriosclerotic disease, showed a significant deficit. PMID:588485

  9. Biological monitoring of workers exposed to benzene in the coke oven industry.

    PubMed Central

    Drummond, L; Luck, R; Afacan, A S; Wilson, H K

    1988-01-01

    Workers in the coke oven industry are potentially exposed to low concentrations of benzene. There is a need to establish a well validated biological monitoring procedure for low level benzene exposure. The use of breath and blood benzene and urinary phenol has been explored in conjunction with personal monitoring data. At exposures of about 1 ppm benzene, urinary phenol is of no value as an indicator of uptake/exposure. Benzene in blood was measured by head space gas chromatography but the concentrations were only just above the detection limit. The determination of breath benzene collected before the next shift is non-specific in the case of smokers. The most useful monitor at low concentrations appears to be breath benzene measured at the end-of-shift. PMID:3378002

  10. PAH source fingerprints for coke ovens, diesel and, gasoline engines, highway tunnels, and wood combustion emissions

    NASA Astrophysics Data System (ADS)

    Khalili, Nasrin R.; Scheff, Peter A.; Holsen, Thomas M.

    To evaluate the chemical composition (source fingerprint) of the major sources of polyaromatic hydrocarbons (PAHs) in the Chicago metropolitan area, a study of major PAH sources was conducted during 1990-1992. In this study, a modified high-volume sampling method (PS-1 sampler) was employed to collect airborne PAHs in both the particulate and gas phases. Hewlett Packard 5890 gas chromatographs equipped with the flame ionization and mass spectrometer detectors (GC/FID and GC/MS) were used to analyze the samples. The sources sampled were: coke ovens, highway vehicles, heavy-duty diesel engines, gasoline engines and wood combustion. Results of this study showed that two and three ring PAHs were responsible for 98, 76, 92, 73 and 80% of the total concentration of measured 20 PAHs for coke ovens, diesel engines, highway tunnels, gasoline engines and wood combustion samples, respectively. Six ring PAHs such as indeno(1,2,3- cd)pyrene and benzo( ghi)perylene were mostly below the detection limit of this study and only detected in the highway tunnel, diesel and gasoline engine samples. The source fingerprints were obtained by averaging the ratios of individual PAH concentrations to the total concentration of categorical pollutants including: (a) total measured mass of PAHs with retention times between naphthalene and coronene, (b) the mass of the 20 PAHs measured in this study, (c) total VOCs, and (d) total PM10. Since concentrations of the above categorical pollutants were different for individual samples and different sources, the chemical composition patterns obtained for each categorical pollutant were different. The source fingerprints have been developed for use in chemical mass balance receptor modeling calculations.

  11. Using Lymphocyte and Plasma Hsp70 as Biomarkers for Assessing Coke Oven Exposure among Steel Workers

    PubMed Central

    Yang, Xiaobo; Zheng, Jinping; Bai, Yun; Tian, Fengjie; Yuan, Jing; Sun, Jianya; Liang, Huashan; Guo, Liang; Tan, Hao; Chen, Weihong; Tanguay, Robert M.; Wu, Tangchun

    2007-01-01

    Background Hsp70, an early-response protein induced when organisms are confronted with simple or complicated environmental stresses, can act as either a cellular protector or a danger signal. Objectives The goal of this study was to evaluate levels of lymphocyte and/or plasma Hsp70 as biomarkers for assessing exposure response to complex coke oven emissions (COEs). Methods We recruited 101 coke oven workers and determined levels of polycyclic aromatic hydrocarbon (PAH) exposure, urinary 1-hydroxypyrene (1-OHP), genotoxic damage by comet assay and micronuclei test, and other markers of damage, including plasma malondialdehyde (MDA) and lactate dehydrogenase (LDH). These were compared to levels of lymphocyte (intra-cellular) and plasma (extracellular) Hsp70 using Western blots and enzyme-linked immunosorbent assays (ELISA), respectively. Results We observed a COEs-related dose-dependent increase in levels of DNA damage, micronuclei rate, MDA concentration, and LDH activity. Lymphocyte Hsp70 levels increased in the intermediate-exposure group (1.39 ± 0.88) but decreased in the high-exposure group (1.10 ± 0.55), compared with the low-exposure group. In contrast, plasma Hsp70 levels progressively increased as the dose of exposure increased. Negative correlations were seen between lymphocyte Hsp70 levels and olive tail moment and LDH activity in the intermediate- and high-exposure groups. However, we observed positive correlations between plasma Hsp70 levels and LDH activity in the low and intermediate groups. Conclusions In workers exposed to COEs, high lymphocyte Hsp70 levels may provide protection and high plasma Hsp70 levels may serve as a danger marker. Larger validation studies are needed to establish the utility of Hsp70 as a response marker. PMID:18007987

  12. A new technology for producing hydrogen and adjustable ratio syngas from coke oven gas

    SciTech Connect

    Jun Shen; Zhi-zhong Wang; Huai-wang Yang; Run-sheng Yao

    2007-12-15

    About 15 billion Nm{sup 3} coke oven gas (COG) is emitted into the air in Shanxi Province in China as air pollutants. It is also a waste of precious chemical resources. In this study, COG was purified respectively by four methods including refrigeration, fiberglass, silica gel, and molecular sieve. Purified COG was separated by a prism membrane into two gas products. One consists mainly of H{sub 2} ({gt}90 vol %) and the other is rich in CH{sub 4} ({gt}60 vol %) with their exact compositions to vary with the membrane separation pressure and outlet gas flow ratio. The gas rich in CH{sub 4} was partially oxidized with oxygen in a high-temperature fixed-bed quartz reactor charged with coke particles of 10 mm size. At 1200-1300{sup o}C, a CH{sub 4} conversion of {gt}99% could be obtained. The H{sub 2}/CO ratio in the synthesis product gas can be adjusted in the range 0.3-1.4, very favorable for further C1 synthesis. 10 refs., 17 figs., 1t ab.

  13. [Semi-malignant pitch-acanthoma on the hand of a coke oven worker].

    PubMed

    Take, N; Kiryu, H

    1989-06-01

    We experienced a case of pitch-acanthoma which had developed on the hand of a coke worker after 15 years from his retirement. The patient was a 75-year-old male, who had worked mainly as a coke-oven worker for 24 years. In the spring of 1988, after 15 years from his retirement, he noticed a small nodule on the dorsal aspect of his right hand. He visited our clinic on June 1988 because the nodule was rapidly growing larger. The diagnosis of pitch-acanthoma was obvious from his occupational history and the characteristic poikilodermatous outlook of his skin. The tumor was removed surgically. Histological examination showed hyperkeratosis and acanthosis with horn-pearl formation. Moreover, a pack of atypical cells was observed within the lesion, suggesting an early malignant change. The patient was heavily exposed to a tar-gas-containing atmosphere in his workplace for quite a long period. As tar or pitch remains within the skin in spite of careful cleansing, workers in this atmosphere have a relatively high risk of developing skin cancer. Our present case shows that such malignant change can occur after long years and we would emphasize the necessity of a long term follow-up, perhaps throughout the lifetime of these workers. PMID:2772436

  14. Estimation of individual dermal and respiratory uptake of polycyclic aromatic hydrocarbons in 12 coke oven workers.

    PubMed Central

    VanRooij, J G; Bodelier-Bade, M M; Jongeneelen, F J

    1993-01-01

    Twelve workers from a coke plant in The Netherlands participated in an intensive skin monitoring programme combined with personal air sampling and biological monitoring during five consecutive eight hour workshifts. The purpose of the study was to make a quantitative assessment of both the dermal and respiratory intake of polycyclic aromatic hydrocarbons (PAHs). Pyrene was used as a marker compound for both dermal and respiratory exposure to PAHs. The biological measure for the internal exposure to PAHs was urinary 1-OH-pyrene concentration. Measurements on exposure pads at six skin sites showed that mean total skin contamination of the 12 workers ranged between 21 and 166 micrograms pyrene a day. The dermal uptake of pyrene ranged between 4 and 34 micrograms/day, which was about 20% of the pyrene contamination on skin. The mean concentration of total pyrene in the breathing zone air of the 12 coke oven workers ranged from 0.1 to 5.4 micrograms/m3. The mean respiratory uptake of pyrene varied between 0.5 and 32.2 micrograms/day. Based on the estimates of the dermal and respiratory pyrene uptake it is concluded that an average 75% (range 28%-95%, n = 12) of the total absorbed amount of pyrene enters the body through the skin. Because of the difference in the pyrene:benzo(a)pyrene ratio between the air samples and the skin contamination samples, the dermal uptake of benzo(a)pyrene was also estimated. This was about 51% of the total absorbed amount (range 8%-92%, n = 12). The total excreted amount of urinary 1-OH-pyrene as a result of exposure to PAHs during the five consecutive workshifts varied between 36 and 239 nmol. A multiple regression model of the mass balance between pyrene dose (both dermal and respiratory) and 1-OH-pyrene excretion confirmed the relevance of the dermal exposure route. The variation in urinary 1-OH-pyrene excretion was determined more by the dermal pyrene dose than by the respiratory dose. The model showed an estimate of the percentage of

  15. Ambient air quality and emission characteristics in and around a non-recovery type coke oven using high sulphur coal.

    PubMed

    Saikia, Jyotilima; Saikia, Prasenjit; Boruah, Ratan; Saikia, Binoy K

    2015-10-15

    The objective of this study is to determine the concentrations of gaseous species and aerosols in and around a non-recovery type coke making oven using high sulphur coals. In this paper, physico-chemical properties of the feed coal sample are reported along with the collection and measurement of the emitted gases (SO2, NO2, and NH3) and aerosol particles (PM2.5, PM10) during the coal carbonization in the oven. The coals used are from northeast India and they are high sulphur in nature. The concentrations of the gases e.g., SO2, NO2 and NH3 emitted are observed to be within the limit of National Ambient Air Quality Standard for 24h. The mean PM10 and PM2.5 concentrations are found to be 125.4 μg/m(3) and 48.6 μg/m(3) respectively, as measured during three days of coke oven operations. About 99% of the SO2 in flue gases is captured by using an alkali treatment during the coke oven operation. A Principal Component Analysis (PCA) after Centred Log Ratio (clr) transformation is also performed to know the positive and negative correlation among the coal properties and the emission parameters. PMID:26047865

  16. Treatment of coke-oven wastewater with the powdered activated carbon-contact stabilization activated sludge process. Final report

    SciTech Connect

    Suidan, M.T.; Deady, M.A.; Gee, C.S.

    1983-11-01

    The objective of the study was to determine optimum parameters for the operation of an innovative process train used in the treatment of coke-over wastewater. The treatment process train consisted of a contact-stabilization activated sludge system with powdered activated carbon (PAC) addition, followed by activated sludge nitrification, followed by denitrification in an anoxic filter. The control and operating parameters evaluated during the study were: (a) the average mixed-liquor PAC concentration maintained in the contact-stabilization system, (b) the solids retention time practiced in the contact-stabilization system, and (c) the hydraulic detention time maintained in the contact aeration tank. Three identical treatement process trains were constructed and employed in this study. The coke-oven wastewater used for this investigation was fed to the treatment units at 30% strength. The first part of the study was devoted to determining the interactions between the mixed liquor PAC concentration and the solids retention time in the contact-stabilization tanks. Results showed that optimum overall system performance is attainable when the highest sludge age (30 day) and highest mixed liquor PAC concentration were practiced. During the second phase of the study, all three systems were operated at a 30 day solids retention time while different detention times of 1, 2/3 and 1/3 day were evaluated in the contact tank. PAC addition rates were maintained at the former levels and, consequently, reduced contact times entailed higher mixed liquor carbon concentrations. Once again, the system receiving the highest PAC addition rate of PAC exhibited the best overall performance. This system exhibited no deterioration in process performance as a result of decreased contact detention time. 72 references, 41 figures, 24 tables.

  17. Increased risk of chronic obstructive pulmonary diseases in coke oven workers: interaction between occupational exposure and smoking

    PubMed Central

    Hu, Y; Chen, B; Yin, Z; Jia, L; Zhou, Y; Jin, T

    2006-01-01

    Background Coke oven workers are regularly exposed to coke oven emissions (COE) and may be at risk of developing lung diseases. There is limited evidence for the link between exposure to COE and chronic obstructive pulmonary diseases (COPD). The aim of this study was to explore the dose‐response relationship between COE exposure and COPD and to assess the interaction with cigarette smoking. Methods Seven hundred and twelve coke oven workers and 211 controls were investigated in southern China. Benzene soluble fraction (BSF) concentrations as a surrogate of COE were measured in representative personal samples and the individual cumulative COE exposure level was quantitatively estimated. Detailed information on smoking habits and respiratory symptoms was collected and spirometric tests were performed. Results The mean BSF levels at the top of two coking plants were 743.8 and 190.5 μg/m3, respectively, which exceed the OSHA standard (150 μg/m3). After adjusting for cigarette smoking and other risk factors, there was a significant dose‐dependent reduction in lung function and increased risks of chronic cough/phlegm and COPD in coke oven workers. The odds ratio for COPD was 5.80 (95% confidence interval 3.13 to 10.76) for high level cumulative COE exposure (⩾1714.0 μg/m3‐years) compared with controls. The interaction between COE exposure and smoking in COPD was significant. The risk of COPD in those with the highest cumulative exposure to COE and cigarette smoking was 58‐fold compared with non‐smokers not exposed to COE. Conclusion Long term exposure to COE increases the risk of an interaction between COPD and cigarette smoking. PMID:16467069

  18. Fugitive coke oven gas emission profile by continuous line averaged open-path Fourier transform infrared monitoring.

    PubMed

    Lin, Chitsan; Liou, Naiwei; Chang, Pao-Erh; Yang, Jen-Chin; Sun, Endy

    2007-04-01

    Although most coke oven research is focused on the emission of polycyclic aromatic hydrocarbons, well-known carcinogens, little has been done on the emission of volatile organic compounds, some of which are also thought to be hazardous to workers and the environment. To profile coke oven gas (COG) emissions, we set up an open-path Fourier transform infrared (OP-FTIR) system on top of a battery of coke ovens at a steel mill located in Southern Taiwan and monitored average emissions in a coke processing area for 16.5 hr. Nine COGs were identified, including ammonia, CO, methane, ethane, ethylene, acetylene, propylene, cyclohexane, and O-xylene. Time series plots indicated that the type of pollutants differed over time, suggesting that different emission sources (e.g., coke pushing, quench tower, etc.) were involved at different times over the study period. This observation was confirmed by the low cross-correlation coefficients of the COGs. It was also found that, with the help of meteorological analysis, the data collected by the OP-FTIR system could be analyzed effectively to characterize differences in the location of sources. Although the traditional single-point samplings of emissions involves sampling various sources in a coke processing area at several different times and is a credible profiling of emissions, our findings strongly suggest that they are not nearly as efficient or as cost-effective as the continuous line average method used in this study. This method would make it easier and cheaper for engineers and health risk assessors to identify and to control fugitive volatile organic compound emissions and to improve environmental health. PMID:17458466

  19. The association of XRCC1 haplotypes and chromosomal damage levels in peripheral blood lymphocyte among coke-oven workers

    SciTech Connect

    Shuguang Leng; Juan Cheng; Linyuan Zhang; Yong Niu; Yufei Dai; Zufei Pan; Bin Li; Fengsheng He; Yuxin Zheng

    2005-05-15

    Theoretically, a haplotype has a higher level of heterozygosity than individual single nucleotide polymorphism (SNP) and the association study based on the haplotype may have an increased power for detecting disease associations compared with SNP-based analysis. In this study, we investigated the effects of four haplotype-tagging SNPs (htSNP) and the inferred haplotype pairs of the X-ray cross-complementing group 1 (XRCC1) gene on chromosome damage detected by the cytokinesis-block micronucleus assay. The study included 141 coke-oven workers with exposure to a high level of polycyclic aromatic hydrocarbons and 66 nonexposed controls. The frequencies of total MN and MNed cells were borderline associated with the Arg{sup 194}Trp polymorphism (P = 0.053 and P = 0.050, respectively) but not associated with the Arg{sup 280}His, Arg{sup 399}Gln and Gln{sup 632}Gln polymorphisms among coke-oven workers. Five haplotypes, including CGGG, TGGG, CAGG, CGAG, and CGGA, were inferred based on the four htSNPs of XRCC1 gene. The haplotype CGGG was associated with the decreased frequencies of total MN and MNed cells, and the haplotypes TGGG and CGAG were associated with the increased frequencies of total MN and MNed cells with adjustment for covariates among coke-oven workers. This study showed that the haplotypes derived from htSNPs in the XRCC1 gene were more likely than single SNPs to correlate with the polycyclic aromatic hydrocarbon-induced chromosome damage among coke-oven workers.

  20. Mutagenicity of the fractionated organic emissions from diesel, cigarette smoke condensate, coke oven, and roofing tar in the Ames assay

    SciTech Connect

    Austin, A.C.; Claxton, L.D.; Lewtas, J.

    1985-01-01

    Mobile and stationary sources emit particle-bound organics that have demonstrated mutagenicity. The objective of this study was to measure the mutagenicity of the fractionated organic emissions from diesel, cigarette smoke condensate (CSC), coke ovens and roofing tar in the Ames assay. This study demonstrated significant biological differences among the four emission sources. Within each source, the relative mutagenicity of each fraction was significantly different in the presence and absence of an exogenous metabolic activation. In the diesel sample, over 90% of the mutagenic activity is located in the aromatic and polar neutral (PN) fractions, and a significant portion of this activity can be accounted for by nitro-PNAs. Most of the mutagenicity of the coke-oven main sample was found in the BASE and PN fractions which contained aromatic amines and nitrogen heterocycles. The CSC sample also had a high percent of the mutagenic activity in the BASE fraction. Chemical analysis however, indicates that the components in the CSC differed significantly from those of the coke-oven main sample. The roofing-tar sample contained aromatic and polar mutagenic constituents that were not NO/sub 2/-PNAs. Although the specific mutagens in these different sources are not identical, they all cause frameshift mutations and appear to be compounds that could be classified as polycyclic organic matter (POM).

  1. Association of HSP70 and genotoxic damage in lymphocytes of workers exposed to coke-oven emission

    PubMed Central

    Xiao, Chengfeng; Chen, Sheng; Li, Jizhao; Hai, Tao; Lu, Qiaofa; Sun, Enling; Wang, Ruibo; Tanguay, Robert M.; Wu, Tangchun

    2002-01-01

    Heat shock proteins (Hsps) have been reported to protect cells, tissues, and organisms against damage from a wide variety of stressful stimuli. Whether they protect against deoxyribonucleic acid (DNA) damage in individuals exposed to environmental stresses and chemical carcinogens is unknown. In the study, we investigated the association between Hsp70 levels (the most abundant mammalian Hsp) and genotoxic damage in lymphocytes of workers exposed to coke-oven emission using Western dot blot and 2 DNA damage assays, the comet assay and the micronucleus test. The data show that there is a significant increase in Hsp70 levels, DNA damage score, and micronucleus rates in lymphocytes of workers exposed to coke-oven emission as compared with the control subjects. Furthermore, there was a significant negative correlation of Hsp70 levels with DNA damage scores in the comet assay (r = −0.663, P < 0.01) and with micronucleus rates (r = −0.461, P < 0.01) in the exposed group. In the control group, there was also a light negative correlation between Hsp70 with DNA damage and micronuclei rate (r = −0.236 and r = 0.242, respectively), but it did not reach a statistically significant level (P > 0.05). Our results show that individuals who had high Hsp70 levels generally showed lower genotoxic damage than others. These results suggest a role of Hsp70 in the protection of DNA from genotoxic damage induced by coke-oven emission. PMID:12653484

  2. Determining the characteristics of the direct coke oven gas tar fog

    SciTech Connect

    Nazarov, V.G.; Vshivtsev, G.; Simonov, S.P.

    1982-01-01

    In the cooling of coke oven gas, the principal part of the tar in the gas main condenses and is discharged to the mechanical clarifiers with the water. The remaining part of the tar is present chiefly in the form of fog. The vapor phase of the tar is insignificant and consists primarily of fractions boiling below 300/sup 0/C. Separation of the tar from the direct gas in the primary gas coolers is determined principally by the conditions of precipitation of the aerosols and absorption of the low-boiling fractions of tar, naphthalene and crude benzol on the drops of tar fog. The particle size of the aerosols in the direct gas is described by a log normal distribution curve. The diameter of the principal part of the particles is 0.8 to 7.0 microns. In the direct gas after the primary gas coolers with vertical tubes at temperatures below 40/sup 0/C there are three condensed phases: naphthalene crystals, water droplets and tar. (JMT)

  3. Hybrid neural prediction and optimized adjustment for coke oven gas system in steel industry.

    PubMed

    Zhao, Jun; Liu, Quanli; Wang, Wei; Pedrycz, Witold; Cong, Liqun

    2012-03-01

    An energy system is the one of most important parts of the steel industry, and its reasonable operation exhibits a critical impact on manufacturing cost, energy security, and natural environment. With respect to the operation optimization problem for coke oven gas, a two-phase data-driven based forecasting and optimized adjusting method is proposed, where a Gaussian process-based echo states network is established to predict the gas real-time flow and the gasholder level in the prediction phase. Then, using the predicted gas flow and gasholder level, we develop a certain heuristic to quantify the user's optimal gas adjustment. The proposed operation measure has been verified to be effective by experimenting with the real-world on-line energy data sets coming from Shanghai Baosteel Corporation, Ltd., China. At present, the scheduling software developed with the proposed model and ensuing algorithms have been applied to the production practice of Baosteel. The application effects indicate that the software system can largely improve the real-time prediction accuracy of the gas units and provide with the optimized gas balance direction for the energy optimization. PMID:24808550

  4. Hydrogen production from simulated hot coke oven gas by using oxygen-permeable ceramics

    SciTech Connect

    Hongwei Cheng; Yuwen Zhang; Xionggang Lu; Weizhong Ding; Qian Li

    2009-01-15

    Hydrogen production from simulated hot coke oven gas (HCOG) was investigated in a BaCo{sub 0.7}Fe{sub 0.2}Nb{sub 0.1}O{sub 3-{delta}} (BCFNO) membrane reactor combined with a Ni/Mg(Al)O catalyst by the partial oxidation with toluene as a model tar compound under atmospheric pressure. The reaction results indicated that toluene was completely converted to H{sub 2} and CO in the catalytic reforming of the simulated HCOG in the temperature range from 825 to 875{sup o}C. Both thermodynamically predicated values and experimental data showed that the selective oxidation of toluene took precedence over that of CH{sub 4} in the reforming reaction. At optimized reaction conditions, the dense oxygen-permeable membrane has an oxygen permeation flux around 12.3 mL cm{sup -2} min{sup -1}, and a CH{sub 4} conversion of 86%, a CO{sub 2} conversion of 99%, a H{sub 2} yield of 88%, and a CO yield of 87% have been achieved. When the toluene and methane were reformed, the amount of H{sub 2} in the reaction effluent gas was about 2 times more than that of original H{sub 2} in simulated HCOG. The results reveal that it is feasible for hydrogen production from HCOG by reforming hydrocarbon compounds in a ceramic oxygen-permeable membrane reactor. 27 refs., 10 figs., 3 abs.

  5. Copyrolysis of coal and waste plastics under coke-oven gas

    SciTech Connect

    Liao, H.; Li, B.; Zhang, B.

    1998-12-31

    A way for increasing oil and decreasing water (IODW) in copyrolysis of coal with coke-oven gas (COG) by adding waste plastics was suggested and the effects of pressure, heating rate and final temperature on the yields of char, oil and water obtained from copyrolysis of coal and waste plastics under COG were investigated in detail. Copyrolysis of Chinese Xianfeng lignite and waste plastics under COG were carried out in a 10g fixed-bed reactor under pressures of 0.1--3MPa, heating rate from 5--25 K/min and final temperatures of 723--923K. The results indicated that by adding 5% of high-density polyethylene (HDPE), the oil yield increased 4.5% (excluding the oil yield from HDPE pyrolysis) more than that of coal pyrolysis without HDPE, and water decreased about 2.2%. The yields of increased oil and decreased water accounted for 21.2% and 13% of Xianfeng lignite pyrolysis alone, respectively. With increasing pressure and final temperature, the total conversion, oil yields and water increased in varying degrees. Decreasing heating rate is beneficial to improve oil yield and reduce water. Adding waste plastics in copyrolysis of coal with COG not only improves the economic interest but also creates a way for high effective treatment of waste plastics.

  6. Anodic oxidation of coke oven wastewater: Multiparameter optimization for simultaneous removal of cyanide, COD and phenol.

    PubMed

    Sasidharan Pillai, Indu M; Gupta, Ashok K

    2016-07-01

    Anodic oxidation of industrial wastewater from a coke oven plant having cyanide including thiocyanate (280 mg L(-1)), chemical oxygen demand (COD - 1520 mg L(-1)) and phenol (900 mg L(-1)) was carried out using a novel PbO2 anode. From univariate optimization study, low NaCl concentration, acidic pH, high current density and temperature were found beneficial for the oxidation. Multivariate optimization was performed with cyanide including thiocyanate, COD and phenol removal efficiencies as a function of changes in initial pH, NaCl concentration and current density using Box-Behnken experimental design. Optimization was performed for maximizing the removal efficiencies of these three parameters simultaneously. The optimum condition was obtained as initial pH 3.95, NaCl as 1 g L(-1) and current density of 6.7 mA cm(-2), for which the predicted removal efficiencies were 99.6%, 86.7% and 99.7% for cyanide including thiocyanate, COD and phenol respectively. It was in agreement with the values obtained experimentally as 99.1%, 85.2% and 99.7% respectively for these parameters. The optimum conditions with initial pH constrained to a range of 6-8 was initial pH 6, NaCl as 1.31 g L(-1) and current density as 6.7 mA cm(-2). The predicted removal efficiencies were 99%, 86.7% and 99.6% for the three parameters. The efficiencies obtained experimentally were in agreement at 99%, 87.8% and 99.6% respectively. The cost of operation for degradation at optimum conditions was calculated as 21.4 USD m(-3). PMID:27039363

  7. Bioassay-directed chemical analysis and detection of mutagenicity in ambient air of the coke oven.

    PubMed

    Dobiás, L; Kůsová, J; Gajdos, O; Vidová, P; Gajdosová, D; Havránková, J; Fried, M; Binková, B; Topinka, J

    1999-09-30

    In the present study, we summarize the results of studies on the mutagenic potential of the main fractions and subfractions of extractable organic material (EOM) in the ambient air at the workplaces of the coke oven. The objective of our experiments was to apply the Bioassay-Directed Chemical Analysis (with the use of the Ames test) for the identification of the differences in the mutagenicity of these fractions, in relationship to the complex mixture of EOM in occupational air. From the evaluation of results, it is possible to deduce the following conclusions: (1) The comparison of the mutagenicity in the main fractions (basic, acidic, neutral) demonstrates the existence of differences in mutagenic potential. Of the total mutagenicity, 20.4% is in the basic fraction, 25.4% in the acidic fraction and 54.2% in the neutral fraction. (2) In general, 90.1% of the mutagenicity found in the basic, acidic and neutral fractions together was associated with the requirement of metabolic activation in vitro (+S9). In the case of the neutral fraction, it was 51.8%. (3) These results also suggest that frameshift mutations are the major component (53.8%) of the total mutagenicity of the main fractions. (4) With regards to the mutagenicity of organic compounds in the neutral fraction it appeared that genotoxicants of its subfractions (slightly and moderately polar and aromatic) play the main role. Carcinogenic aromatic hydrocarbons (PAH) and genotoxic nitrocompounds play an important role as determinants of the mutagenic potential of complex mixtures of harmful compounds in ambient air. This is confirmed first by the results of short-term bacterial tests. PMID:10575437

  8. Association between plasma BPDE‐Alb adduct concentrations and DNA damage of peripheral blood lymphocytes among coke oven workers

    PubMed Central

    Wang, Hong; Chen, Weihong; Zheng, Hongyan; Guo, Liang; Liang, Huashan; Yang, Xiaobo; Bai, Yun; Sun, Jianya; Su, Yougong; Chen, Yongwen; Yuan, Jing; Bi, Yongyi; Wei, Qingyi; Wu, Tangchun

    2007-01-01

    Objectives Coke oven emissions (COE) containing polycyclic aromatic hydrocarbons (PAHs) can induce both benzo[a]pyrene‐r‐7, t‐8, t‐9,c‐10‐tetrahydotetrol‐albumin (BPDE‐Alb) adducts and DNA damage. However, the relation between these biomarkers for early biological effects is not well documented in coke oven workers. Methods In this study, the authors recruited 207 male workers exposed to COE and 102 controls not exposed to COE in the same steel plant in northern China. They measured BPDE‐Alb adduct concentrations in plasma with reverse‐phase high performance liquid chromatography and DNA damage in peripheral blood lymphocytes with alkaline comet assay. Results The results showed that the median concentration of BPDE‐Alb adducts in the exposed group (34.36 fmol/mg albumin) was significantly higher than that in the control group (21.90 fmol/mg albumin, p = 0.012). The mean Olive tail moment (Olive TM) of DNA damage in the exposed and control groups were 1.20 and 0.63, respectively (p = 0.000). Multivariate logistic regression analysis revealed that the odds ratio (OR) for BPDE‐Alb adduct and Olive TM associated with the exposure were 1.72 (95% CI 1.06 to 2.81) and 1.96 (95% CI 1.20 to 3.19), respectively. These results show significant correlations between the concentrations of BPDE‐Alb adduct and Olive TM levels in exposed group (r = 0.235, p = 0.001) but not in control group (r = 0.093, p = 0.353). Conclusion The results suggest that occupational exposure to COE may induce both BPDE–Alb adducts and DNA damage in the lymphocytes of coke oven workers and that these two markers are useful for monitoring exposure to COE in the workplace. PMID:17449561

  9. Urinary 1-hydroxypyrene concentrations in Chinese coke oven workers relative to job category, respirator usage, and cigarette smoking

    SciTech Connect

    Bo Chen; Yunping Hu; Lixing Zheng; Qiangyi Wang; Yuanfen Zhou; Taiyi Jin

    2007-09-15

    1-Hydroxypyrene (1-OHP) is a biomarker of recent exposure to polycyclic aromatic hydrocarbons (PAHs). We investigated whether urinary 1-OHP concentrations in Chinese coke oven workers (COWs) are modulated by job category, respirator usage, and cigarette smoking. The present cross-sectional study measured urinary 1-OHP concentrations in 197 COWs from Coking plant I and 250 COWs from Coking plant II, as well as 220 unexposed referents from Control plant I and 56 referents from Control plant II. Urinary 1-OHP concentrations (geometric mean, {mu}mol/mol creatinine) were 5.18 and 4.21 in workers from Coking plants I and II, respectively. The highest 1-OHP levels in urine were found among topside workers including lidmen, tar chasers, and whistlers. Benchmen had higher 1-OHP levels than other workers at the sideoven. Above 75% of the COWs exceeded the recommended occupational exposure limit of 2.3 {mu}mol/mol creatinine. Respirator usage and increased body mass index (BMI) slightly reduced 1-OHP levels in COWs. Cigarette smoking significantly increased urinary 1-OHP levels in unexposed referents but had no effect in COWs. Chinese COWs, especially topside workers and benchmen, are exposed to high levels of PAHs. Urinary 1-OHP concentrations appear to be modulated by respirator usage and BMI in COWs, as well as by smoking in unexposed referents.

  10. Comparative characterization of organic emissions from diesel particles, coke oven mains, roofing tar vapors, and cigarette smoke condensate

    SciTech Connect

    Williams, R.; Sparacino, C.; Petersen, B.; Bumgarner, J.; Jungers, R.H.

    1986-01-01

    The paper reports the characterization of the extractable organics from diesel particle emissions compared to other complex organics which have been reported to increase the risk of human lung cancer. Class fractions of diesel, cigarette smoke condensate, roofing tar, and coke oven extracts were obtained using liquid/liquid partitioning and silica gel chromatography. Capillary GC/MS was used to identify compounds in each extract fraction. The manuscript reports the mass distribution after fractionation of each extract, all identified fraction components and quantification of selected mutagenic and carcinogenic compounds.

  11. Comparative characterization of organic emissions from diesel particles, coke oven mains, roofing tar vapors and cigarette smoke condensate.

    PubMed

    Williams, R; Sparacino, C; Petersen, B; Bumgarner, J; Jungers, R H; Lewtas, J

    1986-01-01

    This paper reports the characterization of the extractable organics from diesel particulate emissions compared to other complex organics which have been reported to increase the risk of human lung cancer. Class fractions of diesel, cigarette smoke condensate, roofing tar, and coke oven extracts were obtained using liquid/liquid partitioning and silica gel chromatography. Capillary GC/MS was used to identify compounds in each extract fraction. This manuscript reports the mass distribution after fractionation of each extract, all identified fraction components and quantification of selected mutagenic and carcinogenic compounds. PMID:3804556

  12. Effects of genetic polymorphisms of metabolic enzymes on cytokinesis-block micronucleus in peripheral blood lymphocyte among coke-oven workers

    SciTech Connect

    Shuguang Leng; Yufei Dai; Yong Niu; Zufei Pan; Xiaohua Li; Juan Cheng; Fengsheng He; Yuxin Zheng

    2004-10-15

    Exploring the associations between genetic polymorphisms of metabolic enzymes and susceptibility to polycyclic aromatic hydrocarbon (PAH)-induced chromosomal damage is of great significance for understanding PAH carcinogenesis. Cytochrome P450, glutathione S-transferase, microsomal epoxide hydrolase, NAD(P)H:quinone oxidoreductase, and N-acetyltransferase are PAH-metabolizing enzymes. In this study, we genotyped for the polymorphisms of these genes and assessed their effects on cytokinesis-block micronucleus (CBMN) frequencies in peripheral blood lymphocytes among 141 coke-oven workers and 66 non-coke-oven worker controls. The geometric means of urinary 1-hydroxypyrene levels in coke-oven workers and the controls were 12.0 and 0.7 {mu}mol/mol creatinine, respectively. The CBMN frequency (number of micronuclei per 1,000 binucleated lymphocytes) was significantly higher in coke-oven workers (9.5 {+-} 6.6) than in the controls. Among the coke-oven workers, age was positively associated with CBMN frequency; the mEH His{sup 113} variant genotype exhibited significantly lower CBMN frequency than did the Tyr{sup 113}/Tyr{sup 113} genotype; the low mEH activity phenotype exhibited a lower CBMN frequency than did the high mEH activity phenotype; the GSTP1 Val{sup 105}/Val{sup 105} genotype exhibited a higher CBMN frequency than did the GSTP1 Ile{sup 105}/Ile{sup 105} or Ile{sup 105}/Val{sup 105} genotypes; the joint effect of high mEH activity phenotype and GSTM1 null genotype on CBMN frequencies was also found. Gene-environment interactions between occupational PAH exposure and polymorphisms of mEH and/or GSTM1 were also evident. These results indicate that the mEH, GSTP1, and GSTM1 polymorphisms may play a role in sensitivity or genetic susceptibility to the genotoxic effects of PAH exposure in the coke-oven workers.

  13. Performance and microbial community analysis of the anaerobic reactor with coke oven gas biomethanation and in situ biogas upgrading.

    PubMed

    Wang, Wen; Xie, Li; Luo, Gang; Zhou, Qi; Angelidaki, Irini

    2013-10-01

    A new method for simultaneous coke oven gas (COG) biomethanation and in situ biogas upgrading in anaerobic reactor was developed in this study. The simulated coke oven gas (SCOG) (92% H2 and 8% CO) was injected directly into the anaerobic reactor treating sewage sludge through hollow fiber membrane (HFM). With pH control at 8.0, the added H2 and CO were fully consumed and no negative effects on the anaerobic degradation of sewage sludge were observed. The maximum CH4 content in the biogas was 99%. The addition of SCOG resulted in enrichment and dominance of homoacetogenetic genus Treponema and hydrogenotrophic genus Methanoculleus in the liquid, which indicated that H2 were converted to methane by both direct (hydrogenotrophic methanogenesis) and indirect (homoacetogenesis+aceticlastic methanogenesis) pathways in the liquid. However, the aceticlasitic genus Methanosaeta was dominant for archaea in the biofilm on the HFM, which indicated indirect (homoacetogenesis+aceticlastic methanogenesis) H2 conversion pathway on the biofilm. PMID:23941705

  14. Mutagenicity of the fractionated organic emissions from diesel, cigarette smoke condensate, coke oven, and roofing tar in the Ames assay

    SciTech Connect

    Austin, A.C.; Claxton, L.D.; Lewtas, J.

    1985-01-01

    Mobile and stationary combustion sources emit particle-bound organics that, after extraction, are mutagenic to Salmonella typhimurium. In this study, the organic emissions from diesel, cigarette smoke condensate (CSC), coke oven, and roofing tar were fractionated and compared for mutagenicity in the Ames assay. This study demonstrated major differences in the distribution of mutagenicity among the four emission sources. Within each source, the relative mutagenicity of each fraction was significantly different in the presence and absence of an exogenous metabolic activation. In the diesel sample, over 90% of the mutagenic activity is located in the aromatic and polar neutral (PN) fractions. Most of the mutagenicity of the coke oven main sample was found in the organic base (BASE) and PN fractions, which contained aromatic amines and nitrogen heterocycles. The CSC sample also has a high percentage of the mutagenic activity in the BASE fraction. The roofing tar sample, which was not mutagenic in the absence of metabolic activation, contained several components that were very mutagenic after fractionation. Although the specific mutagens in these different sources are not identical, they all cause frameshift mutations and appear to be compounds that could be classified as polycyclic organic matter.

  15. Adsorption dynamics of a layered bed PSA for H{sub 2} recovery from coke oven gas

    SciTech Connect

    Yang, J.; Lee, C.H.

    1998-06-01

    The adsorption dynamics of a layered bed packed with activated carbon and zeolite 5A were studied experimentally and theoretically through breakthrough experiments and two-bed pressure swing adsorption (PSA) processes by using coke oven gas (56.4 vol.% H{sub 2}; 26.6 vol.% CH{sub 4}; 8.4 vol.% CO; 5.5 vol.% N{sub 2}; and 3.1 vol.% CO{sub 2}). The results of breakthrough curves of a layered bed showed an intermediate behavior of those of zeolite-5A bed and activated carbon bed, because each concentration front propagates with its own wavefront velocity in each layer by a different adsorption equilibrium. Since a fast and dispersed mass-transfer zone of CO in the zeolite layer of a layered bed leads to a long leading front of the N{sub 2} wavefront, controlling the leading wavefront of the N{sub 2} plays a very important role in obtaining a high-purity product and in determining the optimum carbon ratio of a PSA process for H{sub 2} recovery from coke oven gas. The layered bed PSA process was simulated in a simplified form of two single-adsorbent beds linked in series. The dynamic model incorporating mass, energy, and momentum balances agreed well with the experimental data. Concentration profiles inside the adsorption bed were also investigated.

  16. Metabolic activation of organic extracts from diesel, coke oven, roofing tar, and cigarette smoke emissions in the Ames assay

    SciTech Connect

    Williams, K.; Lewtas, J.

    1985-01-01

    The role of metabolic activation in the difference between a microbial and mammalian bioassays in the ranking of genotoxic potency of several environmental emissions was investigated. Although the relative potency in the Ames assay correlated well with the relative potency in mammalian cell and mouse skin for a series of automotive emissions (diesel and gasoline), this was not the case for the coke oven, roofing tar, and cigarette smoke condensate (CSC) emissions. The study examined several parameters of the metabolic activation with Salmonella typhimurium TA98 including S9 concentration and a comparison of Aroclor-1254 induced with uninduced S9 from both rat and hamster liver. The diesel-emissions sample was direct acting while the other samples required activation. The standard S9 concentration (approximately 1.25 mg protein/plate) also produced the maximum mutagenic activity. Induced S9s produced higher mutagenic activity than uninduced. The hamster S9 gave significantly higher mutagenic activies than rat S9 for the coke oven and CSC.

  17. Simultaneous determination of urinary 1- and 2-naphthols, 3- and 9-phenanthrols, and 1-pyrenol in coke oven workers.

    PubMed

    Serdar, Berrin; Waidyanatha, Suramya; Zheng, Yuxin; Rappaport, Stephen M

    2003-01-01

    A method was developed for simultaneous quantification of urinary 1- and 2-naphthols, 3- and 9-phenanthrols and 1-pyrenol using gas chromatography with mass spectrometry (GC-MS). This method was applied to urine samples from coke oven workers (n=28) and controls (n=22) from Northern China. Geometric mean levels of urinary 1-naphthol (58.8 microg l(-1)), 2-naphthol (34.1 microg l(-1)), 3-phenanthrol (7.35 microg l(-1)), 9-phenanthrol (1.28 microg l(-1)) and 1-pyrenol (25.4 microg l(-1)) were significantly higher among coke oven workers than controls. All the substances tested were highest among top-of-oven workers, who had 15-fold higher 1-naphthol, eight-fold higher 2-naphthol and 20-fold higher 1-pyrenol levels compared with controls. Using multiple linear regression models, 72.5% of the variation in 1- and 2-naphthol and 82.8% of the variation in 1-pyrenol were explained by the concentration of naphthalene or pyrene in the urine, the work category and the smoking intensity. Cigarette consumption significantly contributed to levels of urinary 1-pyrenol and naphthols, particularly 2-naphthol. A negative relationship between work category and the ratio of naphthols/1-pyrenol was observed among smokers. Our results suggest that urinary naphthols and phenanthrols reflect polycyclic aromatic hydrocarbon (PAH) exposure as well as the widely used 1-pyrenol, and that interactions between cigarette smoking and PAH exposure result in different patterns of metabolism for individual PAHs. PMID:12775495

  18. Glass-coating and cleaning system to prevent carbon deposition on coke oven walls

    SciTech Connect

    Takahira, Takuya; Ando, Takeshi; Kasaoka, Shizuki; Yamauchi, Yutaka

    1997-12-31

    The new technology for protecting the coking chamber bricks from damage by hard-pushing is described. The technology consists of the glass coating on the wall bricks and a wall cleaner to blow deposited carbon. For the glass coating, a specially developed glaze is sprayed onto the wall bricks by a spraying device developed to completely spray one coking chamber in a few minutes. The wall cleaner is installed on a pusher ram in the facility to automatically blow air at a sonic speed during coke pushing. The life of the glazed layer is estimated to be over two years.

  19. SEALING COKE-OVEN CHARGING LIDS, CHUCK DOORS, AND STANDPIPE ELBOW COVERS: SURVEY OF CURRENT U.S. STATE OF THE ART

    EPA Science Inventory

    The report gives results of a survey of the current U.S. state-of-the-art approach and methodology for sealing coke-oven charging lids, chuck doors, and standpipe elbow covers. The study was part of the program, 'Technical Support for U.S./USSR Task Force on Abatement of Air Poll...

  20. Mortality due to respiratory cancers in the coke oven plants of the Lorraine coalmining industry (Houillères du Bassin de Lorraine).

    PubMed Central

    Bertrand, J P; Chau, N; Patris, A; Mur, J M; Pham, Q T; Moulin, J J; Morviller, P; Auburtin, G; Figueredo, A; Martin, J

    1987-01-01

    The main activity of the Houillères du Bassin de Lorraine (Lorraine Collieries), employing 23,000 operatives and executives, is coalmining. The coke production is carried out by two coke oven plants with a workforce of respectively 747 and 552 workers. The coal coking process entails the emission of noxious products such as polycyclic aromatic hydrocarbons (PAH) from the ovens. The influence of occupational exposure on mortality due to respiratory cancers, and particularly to lung and upper respiratory and alimentary tracts cancer, was investigated among a cohort of 534 male workers from the two coke oven plants who had retired from work between 1963 and 1982. The job history of each subject has been precisely reconstructed by indicating the duration of exposure on the ovens, close to the ovens, and in maintenance occupations. The cohort mortality has been analysed according to the method of indirect standardisation with reference to the French male population and by a case-control study concerning the consumption of tobacco per cohort. The mortality due to lung cancer is 2.51 times higher than expected. This excess of mortality differs, but not significantly, between the two coke oven plants (standardised mortality ratio equals 3.05 and 1.75 respectively). It is not significantly higher among subjects exposed for more than five years, directly exposed on the ovens or working near the ovens or at maintenance occupations on the ovens (SMR = 2.78), than among those exposed for less than five years (SMR = 2.35) or those not exposed at all. Even taking into account the excess of mortality due to lung cancers in the Moselle district (1.6 time that of France), the excess of lung cancers does not seem to be explained by the regional factor, or by tobacco and alcohol consumption. Although no significant relation was offered between lung cancer and the duration of exposure to PAH, even when taking smoking habits into account, the carcinogenic role of occupational nuisances

  1. Dose-response relationships of polycyclic aromatic hydrocarbons exposure and oxidative damage to DNA and lipid in coke oven workers.

    PubMed

    Kuang, Dan; Zhang, Wangzhen; Deng, Qifei; Zhang, Xiao; Huang, Kun; Guan, Lei; Hu, Die; Wu, Tangchun; Guo, Huan

    2013-07-01

    Polycyclic aromatic hydrocarbons (PAHs) are known to induce reactive oxygen species and oxidative stress, but the dose-response relationships between exposure to PAHs and oxidative stress levels have not been established. In this study, we recruited 1333 male coke oven workers, monitored the levels of environmental PAHs, and measured internal PAH exposure biomarkers including 12 urinary PAH metabolites and plasma benzo[a]pyrene-r-7,t-8,t-9,c-10-tetrahydotetrol-albumin (BPDE-Alb) adducts, as well as the two oxidative biomarkers urinary 8-hydroxydeoxyguanosine (8-OHdG) and 8-iso-prostaglandin-F2α (8-iso-PGF2α). We found that the total concentration of urinary PAH metabolites and plasma BPDE-Alb adducts were both significantly associated with increased 8-OHdG and 8-iso-PGF2α in both smokers and nonsmokers (all p < 0.05). This exposure-response effect was also observed for most PAH metabolites (all p(trend) < 0.01), except for 4-hydroxyphenanthrene and 8-OHdG (p(trend) = 0.108). Furthermore, it was shown that only urinary 1-hydroxypyrene has a significant positive association with both 8-OHdG and 8-iso-PGF2α after a Bonferroni correction (p < 0.005). Our results indicated that urinary ΣOH-PAHs and plasma BPDE-Alb adducts can result in significant dose-related increases in oxidative damage to DNA and lipids. Furthermore, when a multianalyte method is unavailable, our findings demonstrate that urinary 1-hydroxypyrene is a useful biomarker for evaluating total PAHs exposure and assessing oxidative damage in coke oven workers. PMID:23745771

  2. Effects of carbon-to-zeolite ratio on layered bed H{sub 2} PSA for coke oven gas

    SciTech Connect

    Lee, C.H.; Yang, J.; Ahn, H.

    1999-03-01

    Effects of carbon-to-zeolite ratio on a layered bed H{sub 2} PSA using activated carbon and zeolite 5A were studied experimentally and theoretically. Coke oven gas (56.,4 vol.% H{sub 2}, 26.6 vol.% CH{sub 4}, 8.4 vol.% CO, 5.5 vol. % N{sub 2}, and 3.1 vol.% CO{sub 2}) was used as a feed gas for the seven-step two-bed PSA process incorporating a backfill step. In these experiments, the effects of three operating variables such as adsorption pressure, feed rate and purge rate on the performance of a layered bed PSA were investigated. The layered bed gave better purity than the single-adsorbent bed at the same operating condition, except at low purge rate. Since every component had its own front velocity at each layer, a carbon-to-zeolite ratio affected product purity at a given recovery or throughput. Moreover, for a high-purity H{sub 2} product from coke oven gas, an optimum carbon-to-zeolite ratio had to be determined to control a leading wavefront of N{sub 2}. In layered bed PSA processes, the temperature variations inside the bed reflected a kind of inflection or plateau at which a roll-up phenomenon occurred and showed the dynamics of adsorption well at each step during a cycle. Simulated results of the dynamic model incorporating mass, energy and momentum balances agreed well with the PSA experimental results.

  3. Membrane-integrated physico-chemical treatment of coke-oven wastewater: transport modelling and economic evaluation.

    PubMed

    Kumar, Ramesh; Chakrabortty, Sankha; Pal, Parimal

    2015-04-01

    A modelling and simulation study with economic evaluation was carried out for an advanced membrane-integrated hybrid treatment process that ensures reuse of water with recovery of ammoniacal nitrogen as struvite from coke-oven wastewater. Linearized transport model was developed based on extended Nernst-Plank and concentration polarization modulus equation. Effects of pH, transmembrane pressure and cross-flow rate of interest on membrane charge density, solute rejection and solvent flux were investigated. The membrane module was successful in yielding a pure water flux as high as 120 L m(-2) h(-1) removing more than 95 and 96% of the cyanide and phenol, respectively, while permeating more than 90% NH4 (+)-N at a transmembrane pressure of only 15 × 10(2) KPa and at a pH of 10 for a volumetric cross-flow rate of 800 L h(-1). The Fenton's reagents were used to degrade more than 99% of pollutants present in the concentrated stream. The developed model could successfully predict the plant performance as reflected in the very low relative error (0.01-0.12) and overall high correlation coefficient (R(2) > 0.96). Economic analysis indicated that such a membrane-integrated hybrid system could be quite promising in coke wastewater treatment at low cost i.e. $0.934/m(2) of wastewater. PMID:25380632

  4. ENVIRONMENTAL TESTS COMPARING KRESS INDIRECT DRY COOLING WITH CONVENTIONAL COKE OVEN PUSHING AND QUENCHING

    EPA Science Inventory

    The paper describes the Kress Indirect Dry Cooling (KIDC) process and gives results of an evaluation through baseline and demonstration emission testing. he KIDC process offers a technology that has the potential to reduce emissions from coke pushing and quenching at existing cok...

  5. Methylation of CpG island of p14(ARK), p15(INK4b) and p16(INK4a) genes in coke oven workers.

    PubMed

    Zhang, H; Li, X; Ge, L; Yang, J; Sun, J; Niu, Q

    2015-02-01

    To detect the blood genomic DNA methylation in coke oven workers and find a possible early screening index for occupational lung cancer, 74 coke oven workers as the exposed group and 47 water pump workers as the controls were surveyed, and urine samples and peripheral blood mononuclear cells (PBMCs) were collected. Airborne benzo[a]pyrene (B[a]P) levels in workplace and urinary 1-hydroxypyrene (1-OH-Py) levels were determined by high-performance liquid chromatography. DNA damage of PBMCs and the p14(ARK), p15(INK4b) and p16(INK4a) gene CpG island methylation in the promoter region were detected by comet assay and methylation-specific polymerase chain reaction techniques, respectively. Results show that compared with the controls, concentration of airborne B[a]Ps was elevated in the coke plant, and urinary 1-OH-Py's level and DNA olive tail moment in comet assay were significantly increased in the coke oven workers, and p14(ARK), p15(INK4b) and p16(INK4a) gene methylation rates were also significantly increased. With the working years and urinary 1-OH-Py's level, the rates of p14(ARK) and p16(INK4a) gene methylation were significantly increased while that of p15(INK4b) gene methylation displayed no statistical change. We conclude that PBMCs' p14(ARK) and p16(INK4a) gene methylation may be used for screening and warning lung cancer in coke oven workers. PMID:24837742

  6. DNA single strand breakage, DNA adducts, and sister chromatid exchange in lymphocytes and phenanthrene and pyrene metabolites in urine of coke oven workers.

    PubMed Central

    Popp, W; Vahrenholz, C; Schell, C; Grimmer, G; Dettbarn, G; Kraus, R; Brauksiepe, A; Schmeling, B; Gutzeit, T; von Bülow, J; Norpoth, K

    1997-01-01

    OBJECTIVES: To investigate the specificity of biological monitoring variables (excretion of phenanthrene and pyrene metabolites in urine) and the usefulness of some biomarkers of effect (alkaline filter elution, 32P postlabelling assay, measurement of sister chromatid exchange) in workers exposed to polycyclic aromatic hydrocarbons (PAHs). METHODS: 29 coke oven workers and a standardised control group were investigated for frequencies of DNA single strand breakage, DNA protein cross links (alkaline filter elution assay), sister chromatid exchange, and DNA adducts (32P postlabelling assay) in lymphocytes. Phenanthrene and pyrene metabolites were measured in 24 hour urine samples. 19 different PAHs (including benzo(a)pyrene, pyrene, and phenanthrene) were measured at the workplace by personal air monitoring. The GSTT1 activity in erythrocytes and lymphocyte subpopulations in blood was also measured. RESULTS: Concentrations of phenanthrene, pyrene, and benzo(a)pyrene in air correlated well with the concentration of total PAHs in air; they could be used for comparisons of different workplaces if the emission compositions were known. The measurement of phenanthrene metabolites in urine proved to be a better biological monitoring variable than the measurement of 1-hydroxypyrene. Significantly more DNA strand breaks in lymphocytes of coke oven workers were found (alkaline filter elution assay); the DNA adduct rate was not significantly increased in workers, but correlated with exposure to PAHs in a semiquantitative manner. The number of sister chromatid exchanges was lower in coke oven workers but this was not significant; thus counting sister chromatid exchanges was not a good variable for biomonitoring of coke oven workers. Also, indications for immunotoxic influences (changes in lymphocyte subpopulations) were found. CONCLUSIONS: The measurement of phenanthrene metabolites in urine seems to be a better biological monitoring variable for exposure to PAHs than

  7. Elevated Levels of Urinary 8-Hydroxy-2′-deoxyguanosine, Lymphocytic Micronuclei, and Serum Glutathione S-Transferase in Workers Exposed to Coke Oven Emissions

    PubMed Central

    Liu, Ai-Lin; Lu, Wen-Qing; Wang, Zeng-Zhen; Chen, Wei-Hong; Lu, Wen-Hong; Yuan, Jing; Nan, Pei-Hong; Sun, Jian-Ya; Zou, Ya-Lin; Zhou, Li-Hong; Zhang, Chi; Wu, Tang-Chun

    2006-01-01

    To investigate associations among occupational exposure to coke oven emissions (COEs), oxidative stress, cytogenotoxic effects, change in the metabolizing enzyme glutathione S-transferase (GST), and internal levels of polycyclic aromatic hydrocarbons (PAHs) in coke oven workers, we recruited 47 male coke oven workers and 31 male control subjects from a coke oven plant in northern China. We measured the levels of 1-hydroxypyrene (1-OHP) and 8-hydroxy-2′-deoxyguanosine (8-OHdG) in urine, micronucleated binucleated cells (BNMNs) in peripheral blood lymphocyte, and GST in serum. Our results showed that the group exposed to COEs had significantly increased levels of 1-OHP [median 5.7; interquartile range (IQR), 1.4–12.0 μmol/mol creatinine] compared with the control group (3; 0.5–6.4 μmol/mol creatinine). In addition, the median levels (IQR) of 8-OHdG, BNMNs, and GST were markedly increased in the exposed [1.9 (1.4–15.4) μmol/mol creatinine; 6 (2–8) per thousand; 22.1 (14.9–31.2) U/L, respectively] compared with controls [1.3 (1.0–4.0) μmol/mol creatinine, 2 (0–4) per thousand; and 13.1 (9.5–16.7) U/L, respectively]. These results appeared to be modified by smoking. However, multivariate logistic regression analysis revealed that exposure to COEs had the highest odds ratio among variables analyzed and that smoking was not a significant confounder of the levels of studied biomarkers. Overall, the present findings suggest that COE exposure led to increased internal PAH burden, genetic damage, oxidative stress, and GST activity. The consequences of the changes in these biomarkers, such as risk of cancer, warrant further investigations. PMID:16675419

  8. Metabolic activation of organic extracts from diesel, coke oven, roofing tar, and cigarette smoke emissions in the Ames Assay

    SciTech Connect

    Williams, K.; Lewtas, J.

    1985-01-01

    Four environmental emissions samples were ranked by their genotoxic potency in several bioassays. Although the relative potency of a series of automotive emissions (diesel and gasoline) in the Ames assay correlated well with the relative potency in mammalian cell and mouse skin, this was not the case for the coke oven, roofing tar, and cigarette smoke condensate (CSC) emissions. This study examines the role of metabolic activation in determining the difference between a microbial and a mammalian bioassay in ranking the genotoxic potency of these environmental emissions. Uninduced and Aroclor 1254-induced S9 from both rat and hamster liver were compared as the metabolic activator in the Ames assay with Salmonella typhimurium TA98. The diesel emissions sample was direct-acting while the other samples required activation. The standard S9 concentration also produced the maximum mutagenic activity. The relative potency of these four samples was not significantly different between the microbial (Ames), mammalian cell (mouse lymphoma), and tumor initiation (mouse skin) assays. These results suggest that the differences observed between the relative mutagenic activity of these emissions in the mammalian cell and microbial assays was not due to a lack of optimization of the S9 system but may be inherent in the different response of the indicator cells to different chemical classes.

  9. Production of syngas via partial oxidation and CO{sub 2} reforming of coke oven gas over a Ni catalyst

    SciTech Connect

    Jianzhong Guo; Zhaoyin Hou; Jing Gao; Xiaoming Zheng

    2008-05-15

    The partial oxidation and CO{sub 2} reforming of coke oven gas (COG) to syngas was investigated on differently sized Ni catalysts in a fluidized-bed reactor. It was found that the catalytic performance of Ni depends strongly on its particle size. The small-sized Ni catalyst exhibited higher activity and higher selectivity in the partial oxidation of COG. The conversion of CH{sub 4} was kept at 80.7% at a lower temperature (750{sup o}C) and a wide space velocity (from 8000 to 80 000 h{sup -1}). CO{sub 2} reforming of COG is also an efficient route for syngas production. The H{sub 2}/CO ratio in the COG-derived syngas could be controlled by manipulating the concentration of O{sub 2} or CO{sub 2} added in the feed. The yield of produced syngas increases with an increase in temperature. 19 refs., 10 figs., 2 tabs.

  10. Potential energy and greenhouse gas emission effects of hydrogen production from coke oven gas in U.S. Steel Mills.

    SciTech Connect

    Joseck, F.; Wang, M.; Wu, Y.; Energy Systems; DOE

    2008-02-01

    For this study, we examined the energy and emission effects of hydrogen production from coke oven gas (COG) on a well-to-wheels basis and compared these effects with those of other hydrogen production options, as well as with those of conventional gasoline and diesel options. We then estimated the magnitude of hydrogen production from COG in the United States and the number of hydrogen fuel cell vehicles (FCVs) that could potentially be fueled with the hydrogen produced from COG. Our analysis shows that this production pathway can achieve energy and greenhouse gas emission reduction benefits. This pathway is especially worth considering because first, the sources of COG are concentrated in the upper Midwest and in the Northeast United States, which would facilitate relatively cost-effective collection, transportation, and distribution of the produced hydrogen to refueling stations in these regions. Second, the amount of hydrogen that could be produced may fuel about 1.7 million cars, thus providing a vital near-term hydrogen production option for FCV applications.

  11. Removal of phenol from coke-oven wastewater by cross-flow nanofiltration membranes.

    PubMed

    Kumar, Ramesh; Pal, Parimal

    2013-05-01

    This study investigated the phenol rejection characteristics of some nanofiltration membranes during treatment of coke wastewater. Four different types of composite polyamide commercial nanofiltration membranes (Sepro, USA) were tested under different operating conditions including transmembrane pressure, pH and recovery rate. When pressure was increased from 4 to 16 bars, the percentage of rejection of phenol in the permeate increased from 72.5% to 97.7% while yielding a high flux of 118 litres per square meter per hour(LMH) at a volumetric cross flow rate of 800 litres per hour at pH 10 (in recirculation mode) in case of NF1 membrane. The effect of recovery rate on the rejection coefficient of phenol and flux was also studied in concentrated mode and found that a recovery rate of up 55% nanofiltration was successfully operated without much decline of flux and rejection coefficient. Finally, nanofiltration had great efficiency in phenol removal from industrial wastewater and was considered suitable regarding its operation. PMID:23789574

  12. Startup and initial operation of a DFGD and pulse jet fabric filter system on Cokenergy's Indiana Harbor coke oven off gas system

    SciTech Connect

    Morris, W.J.; Gansley, R.R.; Schaddell, J.G.

    1999-07-01

    This paper describes the design, initial operation and performance testing of a Dry Flue Gas Desulfurization (DFGD) and Modular Pulse Jet Fabric Filter (MPJFF) system installed at Cokenergy's site in East Chicago, Indiana. The combined flue gas from the sixteen (16) waste heat recovery boilers is processed by the system to control emissions of sulfur dioxide and particulates. These boilers recover energy from coke oven off gas from Indiana Harbor Coke Company's coke batteries. The DFGD system consists of two 100% capacity absorbers. Each absorber vessel uses a single direct drive rotary atomizer to disperse the lime slurry for SO{sub 2} control. The MPJFF consists of thirty two (32) modules arranged in twin sixteen-compartment (16) units. The initial start up of the DFGD/MPJFF posed special operational issues due to the low initial gas flows through the system as the four coke oven batteries were cured and put in service for the first time. This occurred at approximately monthly intervals beginning in March 1998. A plan was implemented to perform a staged startup of the DFGD and MPJFF to coincide with the staged start up of the coke batteries and waste heat boilers. Operational issues that are currently being addressed include reliability of byproduct removal. Performance testing was conducted in August and September 1998 at the inlet of the system and the outlet stack. During these tests, particulate, SO{sub 2}, SO{sub 3}, and HCI emissions were measured simultaneously at the common DFGD inlet duct and the outlet stack. Measurements were also taken for average lime, water, and power consumption during the tests as well as system pressure losses. These results showed that all guarantee parameters were achieved during the test periods. The initial operation and performance testing are described in this paper.

  13. The Dose–Response Decrease in Heart Rate Variability: Any Association with the Metabolites of Polycyclic Aromatic Hydrocarbons in Coke Oven Workers?

    PubMed Central

    Deng, Huaxin; Zhang, Wangzhen; Kuang, Dan; Deng, Qifei; Dai, Xiayun; Lin, Dafeng; Huang, Suli; Xin, Lili; He, Yunfeng; Huang, Kun; He, Meian; Guo, Huan; Zhang, Xiaomin; Wu, Tangchun

    2012-01-01

    Background Air pollution has been associated with an increased risk of cardiopulmonary mortality and decreased heart rate variability (HRV). However, it is unclear whether coke oven emissions (COEs) and polycyclic aromatic hydrocarbons (PAHs) are associated with HRV. Objectives Our goal in the present study was to investigate the association of exposure to COEs and the urinary metabolite profiles of PAHs with HRV of coke oven workers. Methods We measured benzene soluble matter, carbon monoxide, sulfur dioxide, particulate matters, and PAHs at different workplaces of a coke oven plant. We determined 10 urinary PAH metabolites and HRV indices of 1333 workers using gas chromatography–mass spectrometry and a 3-channel digital Holter monitor, respectively. Results Our results showed that there was a significant COEs-related dose-dependent decrease in HRV, and an inverse relationship between the quartiles of urinary 2-hydroxynaphthalene and five HRV indices (ptrend<0.01 for all). After adjustment for potential confounders, elevation per interquartile range (IQR) (1.81 µg/mmol creatinine) of urinary 2-hydroxynaphthalene was associated with a 5.46% (95% CI, 2.50–8.32) decrease in standard deviation of NN intervals (SDNN). As workers worked more years, SDNN gradually declined in the same quartiles of 2-hydroxynaphthalene levels (ptrend = 1.40×10−4), especially in workers with the highest levels of 2-hydroxynaphthalene. Conclusions Occupational exposure to COEs is associated with a dose-response decrease in HRV. In particular, increased exposure to 2-hydroxynaphthalene is associated with significantly decreased HRV. Increase of working years and exposure levels has resulted in a gradual decline of HRV. PMID:23024753

  14. Determination of polycyclic aromatic hydrocarbons in urine of coke oven workers by headspace solid phase microextraction and gas chromatography-mass spectrometry.

    PubMed

    Waidyanatha, Suramya; Zheng, Yuxin; Rappaport, Stephen M

    2003-05-01

    Polycyclic aromatic hydrocarbons (PAHs) represent a complex mixture of toxic compounds that are ubiquitous in the environment. We investigated the utility of head space-solid phase microextraction (HS-SPME) to measure the following surrogate PAHs in urine: naphthalene (NAP), phenanthrene (PHE), pyrene (PYR), and benzo(a)pyrene (BAP), representing classes of 2-, 3-, 4- and 5-ring compounds, respectively. We then applied the method to urine from 28 coke oven workers (median levels (microg/l) were: NAP=3.65, PHE=1.51, PYR=0.003, BAP not detected) and 22 controls (median (microg/l) NAP=0.859, PHE=0.062, PYR=0.001, BAP not detected). Urinary levels of NAP, PHE, and PYR were all associated with exposure category (controls, side- and bottom-workers, and top-workers) but not with smoking status. Strong correlations were observed between urinary levels of NAP, PHE, and PYR in coke-oven workers. Our results indicate that unmetabolized 2-, 3- and 4-ring PAHs can be measured in urine by HS-SPME. Such measurements can be used to investigate the uptake and metabolism of complex PAH mixtures in humans. PMID:12686493

  15. Solar oven

    SciTech Connect

    Burns, T.J.; Burns, C.L.

    1989-07-18

    This patent describes a solar oven. It comprises: an oven chamber having an open end and defining an interior cooking chamber; means providing a flat-back interior surface on the cooking chamber for absorbing sunlight and converting the absorbed sunlight into heat; an oven door hingedly mounted over the open end and movable between open and closed positions relative to the open end; means for pivotably supporting the oven chamber about a first substantially horizontal pivot axis; user-actuable latch means for selectively retaining the oven chamber in selected positions around the first horizontal axis, the user-actuable latch means including a user releasable ratchet mechanism including a plurality of ratchet teeth formed on the oven chamber and ratchet pawl pivoted to the support means in a position to engage selective ones of the ratchet teeth to retain the over chamber in selected orientations around the horizontal axis, the latch means further including means for pivoting the pawl into and out of the path of movement of the ratchet teeth to thereby achieve the selective positioning; a tray disposed within the interior cooking chamber for supporting foodstuffs during coking; pivot means for pivotally mounting the tray within the interior cooking chamber for movement around a second substantially horizontal pivot axis such that the tray can be positioned so as to maintain the foodstuffs in a substantially level position independently of the position of the oven chamber around the first pivot axis.

  16. Improved emission calculations for PM{sub 10}, SO{sub 2} and H{sub 2}S from coke oven battery fugitive sources

    SciTech Connect

    Bhattacharyya, A.; McCollum, H.R.

    1995-12-01

    National Ambient Air Quality Standards (NAAQS) specify the allowable limit of particulate matter in ambient air. Particulate Matter, under 10 micron size (PM{sub 10}), is the inhalable part of total suspended particulate in air with direct adverse impact on human health and environment. To have a better understanding of fugitive emissions from coke oven doors, lids, offtakes, pushing, hot car travel and quenching, EPA has conducted studies and published factors for emissions from most of those sources. Unfortunately, many of those field tests were performed in the 70`s and 80`s, and the developed emission factors may no longer be valid for present day coke plant operation. To identify the sources of PM{sub 10}, H{sub 2}S and SO{sub 2} and to account for their loading in ambient air samplers, fugitive emission estimation from Clairton Works battery sources, such as decarbonization, soaking, guide machine leaks during pushing and hot car travel were included in the emissions inventory. With the idea of developing accurate emissions rates from those sources, Clairton personnel took a different approach. They went to the basics of coal carbonization. The authors of the paper gathered operating data regarding average flue temperature in batteries, tons of coal charged, coking time, decarbonization and soaking time in all the batteries of Clairton for a month and estimated the fugitive emissions from soaking, decarbonization, pushing, hot car travel and quenching. They used information from published literature to calculate these emissions. This paper includes all of the calculations and assumptions used in these estimates. The references are also included. This study is a demonstration of a pilot effort to consider a new approach for estimating fugitive emissions from coke battery sources. The authors acknowledge that further effort from agencies and industry is required to fine tune this approach.

  17. Hydrogen production by reforming of simulated hot coke oven gas over nickel catalysts promoted with lanthanum and cerium in a membrane reactor

    SciTech Connect

    Hongwei Cheng; Xionggang Lu; Yuwen Zhang; Weizhong Ding

    2009-05-15

    Catalysts of Ni/Mg(Al)O promoted with lanthanum and cerium were tested in a BaCo{sub 0.7}Fe{sub 0.2}Nb{sub 0.1}O{sub 3{delta}} (BCFNO) membrane reactor by catalytic partial oxidation of simulated hot coke oven gas (COG) with toluene as a model tar compound under atmospheric pressure. Analysis of the catalysts suggested that the hydrotalcite precursor after thermal treatment lead to a good dispersion of nickel forming the solid solution NiO-MgO and spinel (Ni,Mg)Al{sub 2}O{sub 4}. The promoted catalysts had higher oxygen permeation flux, better catalytic activity, and better resistance to carbon formation, which will be promising catalysts in the catalytic partial oxidation reforming of hot COG. 29 refs., 11 figs., 2 tabs.

  18. Lymphocyte oxidative stress/genotoxic effects are related to serum IgG and IgA levels in coke oven workers.

    PubMed

    Gao, Meili; Li, Yongfei; Zheng, Aqun; Xue, Xiaochang; Chen, Lan; Kong, Yu

    2014-01-01

    We investigated oxidative stress/genotoxic effects levels, immunoglobulin levels, polycyclic aromatic hydrocarbons (PAHs) levels exposed in 126 coke oven workers and in 78 control subjects, and evaluated the association between oxidative stress/genotoxic effects levels and immunoglobulin levels. Significant differences were observed in biomarkers, including 1-hydroxypyrene levels, employment time, percentages of alcohol drinkers, MDA, 8-OHdG levels, CTL levels and CTM, MN, CA frequency, and IgG, IgA levels between the control and exposed groups. Slightly higher 1-OHP levels in smoking users were observed. For the dose-response relationship of IgG, IgA, IgM, and IgE by 1-OHP, each one percentage increase in urinary 1-OHP generates a 0.109%, 0.472%, 0.051%, and 0.067% decrease in control group and generates a 0.312%, 0.538%, 0.062%, and 0.071% decrease in exposed group, respectively. Except for age, alcohol and smoking status, IgM, and IgE, a significant correlation in urinary 1-OHP and other biomarkers in the total population was observed. Additionally, a significant negative correlation in genotoxic/oxidative damage biomarkers of MDA, 8-OH-dG, CTL levels, and immunoglobins of IgG and IgA levels, especially in coke oven workers, was found. These data suggest that oxidative stress/DNA damage induced by PAHs may play a role in toxic responses for PAHs in immunological functions. PMID:25136686

  19. Lymphocyte Oxidative Stress/Genotoxic Effects Are Related to Serum IgG and IgA Levels in Coke Oven Workers

    PubMed Central

    Gao, Meili; Li, Yongfei; Zheng, Aqun; Xue, Xiaochang; Chen, Lan; Kong, Yu

    2014-01-01

    We investigated oxidative stress/genotoxic effects levels, immunoglobulin levels, polycyclic aromatic hydrocarbons (PAHs) levels exposed in 126 coke oven workers and in 78 control subjects, and evaluated the association between oxidative stress/genotoxic effects levels and immunoglobulin levels. Significant differences were observed in biomarkers, including 1-hydroxypyrene levels, employment time, percentages of alcohol drinkers, MDA, 8-OHdG levels, CTL levels and CTM, MN, CA frequency, and IgG, IgA levels between the control and exposed groups. Slightly higher 1-OHP levels in smoking users were observed. For the dose-response relationship of IgG, IgA, IgM, and IgE by 1-OHP, each one percentage increase in urinary 1-OHP generates a 0.109%, 0.472%, 0.051%, and 0.067% decrease in control group and generates a 0.312%, 0.538%, 0.062%, and 0.071% decrease in exposed group, respectively. Except for age, alcohol and smoking status, IgM, and IgE, a significant correlation in urinary 1-OHP and other biomarkers in the total population was observed. Additionally, a significant negative correlation in genotoxic/oxidative damage biomarkers of MDA, 8-OH-dG, CTL levels, and immunoglobins of IgG and IgA levels, especially in coke oven workers, was found. These data suggest that oxidative stress/DNA damage induced by PAHs may play a role in toxic responses for PAHs in immunological functions. PMID:25136686

  20. Evaluation of DNA damage induction on human pulmonary cells exposed to PAHs from organic extract of PM10 collected in a coke-oven plant.

    PubMed

    Cavallo, Delia; Ursini, Cinzia L; Pira, Enrico; Romano, Canzio; Maiello, Raffaele; Petyx, Marta; Iavicoli, Sergio

    2008-01-01

    Occupational exposure of coke oven workers, classified by IARC as human carcinogen, is characterized by the presence of PAHs emitted during pyrolysis of coal. We aimed to clarify the mechanism of action of complex mixtures of PAHs and to identify biomarkers of early biological effect, evaluating on lung epithelial cells (A549) genotoxic and oxidative damage of airborne particulate matter collected in a coke plant. Particulate matter was collected in the oven area on glass filter, extract and analysed by GC/MS. Direct/oxidative DNA damage induced by exposure to extract were evaluated by Fpg comet assay. The cells were exposed for 30 min, 2h and 4h to extract of half filter diluted at 0.004%, 0.008% and 0.02%. We evaluated comet percentage and analysed tail moment values of cells treated with Fpg enzyme (TMenz) and untreated (TM) that indicate respectively oxidative and direct DNA damage. Air sample contained 0.328 microg/m3 of pyrene, 0.33 microg/m3 of benzo(a)anthracene, 1.073 microg/m3 of benzo(b)fluoranthene, 0.22 microg/m3 of benzo(k)fluoranthene, 0.35 microg/m3 of benzo(a)pyrene, 0.079 microg/m3 of dibenzo(a,h)anthracene and 0.40 microg/m3 of benzo(g,h,i)perylene. The dose-dependent increase of TM and TMenz in exposed cells was not significant, indicating only a slight direct and oxidative DNA damage in exposed cells. A small dose-time dependent increase of comet percentage was found. The study shows the high sensitivity of comet assay to measure early DNA damage also at low doses suggesting its use on lung epithelial cells to evaluate the effects of complex mixtures of genotoxic substances on target organ. PMID:18924315

  1. KRESS INDIRECT DRY COOLING SYSTEM, BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 2. APPENDICES G-N

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. The report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Sp...

  2. KRESS INDIRECT DRY COOLING SYSTEM - BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 2. APPENDICES G-N

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. he report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Spar...

  3. KRESS INDIRECT DRY COOLING SYSTEM, BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 1. TECHNICAL REPORT AND APPENDICES A-F

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. he report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Spar...

  4. KRESS INDIRECT DRY COOLING SYSTEM - BETHLEHEM STEEL'S COKE PLANT DEMONSTRATION AT SPARROWS POINT, MARYLAND - VOLUME 1. TECHNICAL REPORT AND APPENDICES A-F

    EPA Science Inventory

    The report evaluates the Kress Indirect Dry Cooling (KIDC) process, an innovative system for handling and cooling coke produced from a slot-type by-product coke oven battery. he report is based on the test work and demonstration of the system at Bethlehem Steel Corporation's Spar...

  5. Detection of benzo[a]pyrene diol epoxide-DNA adducts in peripheral blood lymphocytes and antibodies to the adducts in serum from coke oven workers.

    PubMed Central

    Harris, C C; Vahakangas, K; Newman, M J; Trivers, G E; Shamsuddin, A; Sinopoli, N; Mann, D L; Wright, W E

    1985-01-01

    Coke oven workers are exposed to high levels of carcinogenic polycyclic aromatic hydrocarbons, including benzo[a]pyrene (B[a]P), and are at increased risk of lung cancer. Since B[a]P is enzymatically activated to 7 beta,8 alpha-dihydroxy(9 alpha, 10 alpha)epoxy-7,8,9,10-tetrahydrobenzo[a]pyrene (B[a]PDE) that forms adducts with DNA, the presence of these adducts was measured in DNA from peripheral blood lymphocytes by synchronous fluorescence spectrophotometry and enzyme radioimmunoassay. Approximately two-thirds of the workers had detectable levels of B[a]PDE-DNA adducts. Antibodies to the DNA adducts were also found in the serum of 27% of the workers. B[a]PDE-DNA adducts were not detectable in lymphocytes and antibodies to the adducts were not detected in sera from a control group of nonsmoking laboratory workers. DNA adducts and/or antibodies to the adducts indicate exposure to B[a]P and its metabolic activation to the carcinogenic metabolite that covalently binds to and damages DNA. Detection of adducts and antibodies to them may also be useful as internal dosimeters of the pathobiological effective doses of chemical carcinogens. PMID:2413443

  6. Polycyclic aromatic hydrocarbons-associated microRNAs and their interactions with the environment: influences on oxidative DNA damage and lipid peroxidation in coke oven workers.

    PubMed

    Deng, Qifei; Dai, Xiayun; Guo, Huan; Huang, Suli; Kuang, Dan; Feng, Jing; Wang, Tian; Zhang, Wangzhen; Huang, Kun; Hu, Die; Deng, Huaxin; Zhang, Xiaomin; Wu, Tangchun

    2014-04-01

    We previously identified five polycyclic aromatic hydrocarbons (PAHs)-associated microRNAs (miRNAs) and found they were associated with chromosome damage. As oxidative damage is the common contributory cause of various PAHs-related diseases, we further investigated the influences of these miRNAs and their interactions with environmental factors on oxidative DNA damage and lipid peroxidation. We measured PAHs internal exposure biomarkers [urinary monohydroxy-PAHs (OH-PAHs) and plasma benzo[a]pyrene-r-7,t-8,t-9,c-10-tetrahydotetrol-albumin (BPDE-Alb) adducts], the expression levels of PAHs-associated plasma miRNAs (miR-24-3p, miR-27a-3p, miR-142-5p, miR-28-5p, and miR-150-5p), and urinary biomarkers of oxidative DNA damage [8-hydroxydeoxyguanosine (8-OH-dG)] and lipid peroxidation [8-iso-prostaglandin-F2α (8-iso-PGF2α)] in 365 healthy male coke oven workers. These miRNAs were associated with a dose-response increase in 8-OH-dG (β > 0), and with a dose-response decrease in 8-iso-PGF2α (β < 0), especially in workers with lower PAHs exposure levels, in nonsmokers, and in nondrinkers. These miRNAs interacted antagonistically with ΣOH-PAHs and BPDE-Alb adducts (βinteraction < 0) and synergistically with drinking status (βinteraction > 0) to influence 8-OH-dG, while they interacted synergistically with BPDE-Alb adducts (βinteraction > 0) and antagonistically with smoking status (βinteraction < 0) to influence 8-iso-PGF2α. Our results suggested that miRNAs and their interactions with environmental factors might be novel mechanisms mediating the effects of PAHs exposure on oxidative DNA damage and lipid peroxidation. PMID:24555497

  7. The effects of heavy metals and their interactions with polycyclic aromatic hydrocarbons on the oxidative stress among coke-oven workers.

    PubMed

    Wang, Tian; Feng, Wei; Kuang, Dan; Deng, Qifei; Zhang, Wangzhen; Wang, Suhan; He, Meian; Zhang, Xiaomin; Wu, Tangchun; Guo, Huan

    2015-07-01

    Heavy metals and polycyclic aromatic hydrocarbons (PAHs) are predominate toxic constituents of particulate air pollution that may be related to the increased risk of cardiopulmonary events. We aim to investigate the effects of the toxic heavy metals (arsenic, As; cadmium, Cd; chromium, Cr; nickel, Ni; and lead, Pb), and their interactions with PAHs on oxidative stress among coke-oven workers. A total of 1333 male workers were recruited in this study. We determined their urinary levels of As, Cd, Cr, Ni, Pb, twelve PAH metabolites, 8-hydroxydeoxyguanosine (8-OHdG), and 8-iso-prostaglandin-F2α (8-iso-PGF2α). Multivariate linear regression models were used to analyze the effects of these metals and their interactions with PAHs on 8-OHdG and 8-iso-PGF2α levels. It was found that only urinary As and Ni showed marginal or significant positive linear dose-dependent effects on 8-OHdG in this study population, especially among smokers (β=0.103, P=0.073 and β=0.110, P=0.002, respectively). After stratifying all participants by the quartiles of ΣOH-PAH, all five metals showed linear association with 8-OHdG in the highest quartile subgroup (Q4) of ΣOH-PAHs. However, these five urinary metals showed significantly consistent linear associations with 8-iso-PGF2α in all subjects and each stratum. Urinary ΣOH-PAHs can significant modify the effects of heavy metals on oxidative stress, while co-exposure to both high levels of ΣOH-PAHs and heavy metals render the workers with highest 8-OHdG and 8-iso-PGF2α (all P(interaction)≤0.005). This study showed evidence on the interaction effects of heavy metals and PAHs on increasing the oxidative stress, and these results warrant further investigation in more longitudinal studies. PMID:25956561

  8. Association of polymorphisms in AhR, CYP1A1, GSTM1, and GSTT1 genes with levels of DNA damage in peripheral blood lymphocytes among coke-oven workers

    SciTech Connect

    Yongwen Chen; Yun Bai; Jing Yuan; Weihong Chen; Jianya Sun; Hong Wang; Huashan Liang; Liang Guo; Xiaobo Yang; Hao Tan; Yougong Su; Qingyi Wei; Tangchun Wu

    2006-09-15

    Accumulating evidence has shown that both DNA damage caused by the metabolites of polycyclic aromatic hydrocarbons (PAH) and genetic polymorphisms in PAH-metabolic genes contribute to individual susceptibility to PAH-induced carcinogenesis. However, the functional relevance of genetic polymorphisms in PAH-metabolic genes in exposed individuals is still unclear. In this study of 240 coke-oven workers (the exposed group) and 123 non-coke-oven workers (the control group), we genotyped for polymorphisms in the AhR, CYP1A1, GSTM1, and GSTT1 genes by PCR methods, and determined the levels of DNA damage in peripheral blood lymphocytes using the alkaline comet assay. It was found that the ln-transformed Olive tail moment (Olive TM) values in the exposed group were significantly higher than those in the control group. Furthermore, in the exposed group, the Olive TM values in subjects with the AhR Lys{sup 554} variant genotype were higher than those with the AhR Arg{sup 554}/Arg{sup 554} genotype. Similarly, the Olive TM values in the non-coke-oven workers with the CYP1A1 MspI CC + CT genotype were lower than the values of those with the CYP1A1 MspI TT genotype. However, these differences were not evident for GSTM1 and GSTT1. These results suggested that the polymorphism of AhR might modulate the effects of PAHs in the exposed group; however, the underlying molecular mechanisms by which this polymorphism may have affected the levels of PAH-induced DNA damage warrant further investigation.

  9. Cytogenetic damage in Turkish coke oven workers exposed to polycyclic aromatic hydrocarbons: Association with CYP1A1, CYP1B1, EPHX1, GSTM1, GSTT1, and GSTP1 gene polymorphisms.

    PubMed

    Ada, Ahmet Oguz; Demiroglu, Canan; Yilmazer, Meltem; Suzen, Halit Sinan; Demirbag, Ali Eba; Efe, Sibel; Alemdar, Yilmaz; Iscan, Mumtaz; Burgaz, Sema

    2013-09-01

    The aim of this study was to determine the frequencies of chromosomal aberrations (CA) and cytochalasin-blocked micronuclei (CBMN) in peripheral blood lymphocytes from Turkish coke oven workers and the influence of CYP1A1, CYP1B1, EPHX1, GSTM1, GSTT1, and GSTP1 gene polymorphisms on these biomarkers. Cytogenetic analysis showed that occupational exposure significantly increased the CA and CBMN frequencies. Gene polymorphisms, on the other hand, did not affect CA or CBMN in either exposed or control subjects. However, due to the limited sample size, our findings need to be verified in future studies with a larger sample. PMID:24084344

  10. Process and apparatus for the dry cooling of coke

    SciTech Connect

    Flockenhaus, C.; Breidenbach, D.; Galow, M.; Hackler, E.; Meckel, J.; Smieskol, S.; Wagener, D.

    1983-10-04

    A process and apparatus for the dry cooling of coke involves the provision of a vessel having therein first and second zones in full communication with each other. Hot coke from a coking operation is introduced into the first zone and is passed through the first and second zones. Raw coke oven gas from the coking operation is introduced into the first zone, thereby reducing the temperature of the coke, while cleaning the raw coke oven gas to form cleaned coke oven gas. The cleaned coke oven gas is removed from the first zone, cooled, and then directly or indirectly utilized as a heat carrier gas introduced into the second zone to therein further reduce the temperature of the coke. The thereby further cooled coke is removed from the second zone.

  11. Coke pushing emission control system

    SciTech Connect

    Kwasnoski, D.; Symons, C.

    1980-07-08

    A method is described for controlling coke oven emissions comprising the steps of: (A) aligning a one-spot, open-top coke quenching car with the coke oven, (B) providing a coke guide from the coke oven to the car, (C) positioning a fume hood over the car, with the fume hood having a length about equal to the length of the car, (D) pushing hot coke from the coke oven through the coke guide and into the car, (E) withdrawing gases from the fume hood during step (D) and passing said gases to gas cleaning equipment at a gas flowrate of between about 1000 and about 3500 scfmd per ton of coke pushed under step (D), and (F) substantially upon completion of step (E) moving the car from under the fume hood to a quenching station with the hot coke in the car exposed to the atmosphere and without further withdrawal of gases from the hot coke to the gas cleaning equipment.

  12. The effects of heavy metals and their interactions with polycyclic aromatic hydrocarbons on the oxidative stress among coke-oven workers

    SciTech Connect

    Wang, Tian; Feng, Wei; Kuang, Dan; Deng, Qifei; Zhang, Wangzhen; Wang, Suhan; He, Meian; Zhang, Xiaomin; Wu, Tangchun; Guo, Huan

    2015-07-15

    Heavy metals and polycyclic aromatic hydrocarbons (PAHs) are predominate toxic constituents of particulate air pollution that may be related to the increased risk of cardiopulmonary events. We aim to investigate the effects of the toxic heavy metals (arsenic, As; cadmium, Cd; chromium, Cr; nickel, Ni; and lead, Pb), and their interactions with PAHs on oxidative stress among coke-oven workers. A total of 1333 male workers were recruited in this study. We determined their urinary levels of As, Cd, Cr, Ni, Pb, twelve PAH metabolites, 8-hydroxydeoxyguanosine (8-OHdG), and 8-iso-prostaglandin-F2α (8-iso-PGF2α). Multivariate linear regression models were used to analyze the effects of these metals and their interactions with PAHs on 8-OHdG and 8-iso-PGF2α levels. It was found that only urinary As and Ni showed marginal or significant positive linear dose-dependent effects on 8-OHdG in this study population, especially among smokers (β=0.103, P=0.073 and β=0.110, P=0.002, respectively). After stratifying all participants by the quartiles of ΣOH-PAH, all five metals showed linear association with 8-OHdG in the highest quartile subgroup (Q4) of ΣOH-PAHs. However, these five urinary metals showed significantly consistent linear associations with 8-iso-PGF2α in all subjects and each stratum. Urinary ΣOH-PAHs can significant modify the effects of heavy metals on oxidative stress, while co-exposure to both high levels of ΣOH-PAHs and heavy metals render the workers with highest 8-OHdG and 8-iso-PGF2α (all P{sub interaction}≤0.005). This study showed evidence on the interaction effects of heavy metals and PAHs on increasing the oxidative stress, and these results warrant further investigation in more longitudinal studies. - Highlights: • Heavy metals and PAHs are predominate toxic constituents of particulate matters. • Urinary As and Ni showed linear dose-dependent effects on 8-OHdG and 8-iso-PGF2α. • PAHs significant interact with toxic metal in increasing 8

  13. AP-42 REVISION: COKE OVENS

    EPA Science Inventory

    The document "Compilation of Air Pollutant Emission Factors" (AP-42) has been published by the U. S. Environmental Protection Agency (EPA) since 1972. Supplements to AP-42 have been routinely published to add new emission source categories and to update existing emission factor...

  14. 2. PERSPECTIVE VIEW OF OVENS ALONG CATS RUN LOOKING NORTHEAST, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. PERSPECTIVE VIEW OF OVENS ALONG CATS RUN LOOKING NORTHEAST, SHOWING OVEN NOS. 159 (RIGHT) THROUGH 163 (LEFT) - Griffin No. 1 Coke Works, Along Cats Run, Southeast of Masontown Bourough (Nicholson Township), Masontown, Fayette County, PA

  15. Advanced processes for metallurgical coke. Appendices

    SciTech Connect

    Straus, R.W.; Carsey, J.N.; von Bismarck, G.; Fujishima, C.

    1980-12-01

    Material collected in a survey of German coking plants (some in German, some in English) is presented: Ancit hot briquetting (including blast furnace tests), by-products of Ancit process, coal preparation, high volatile coking coals, preheating, briquetting blending, compacting and preheating, short coking time, wet charges, temperature control and heat consumption, supplies of coke, Solmer coke oven complex at Fos-sur-Mer, etc. (LTN)

  16. Selecting the optimum coke pushing sequence

    SciTech Connect

    V.T. Krivoshein; A.V. Makarov

    2007-01-15

    The sequence of pushing coke ovens is one of the most important aspects of battery operation. The sequence must satisfy a number of technical and process conditions: (1) achieve maximum heating-wall life by avoiding destructive expansion pressure in freshly charged ovens and during pushing of the finished coke; (2) ensure uniform brickwork temperature and prevent overheating by compensating for the high thermal flux in freshly charged ovens due to accumulated heat in adjacent ovens that are in the second half of the coking cycle; (3) ensure the most favorable working conditions and safety for operating personnel; (4) provide additional opportunities for repair personnel to perform various types of work, such as replacing coke-machine rails, without interrupting coal production; (5) perform the maximum number of coke-machine operations simultaneously: pushing, charging, and cleaning doors, frames, and standpipe elbows; and (6) reduce electricity consumption by minimizing idle travel of coke machines.

  17. Advanced processes for metallurgical coke. Appendices

    SciTech Connect

    Straus, R.W.; Carsey, J.N.; von Bismarck, G.; Fujishima, C.

    1980-12-01

    Material collected in a survey of German coking plants is presented (some in German; some in English): heat recovery in coke ovens and in coke cooling (both dry and wet methods); use of recovered heat to preheat charge, stamping techniques, blending coals, binders, briquetting, etc. (LTN)

  18. Application of quality improvement techniques to meet coke battery environmental regulations

    SciTech Connect

    Lively, D.L.

    1993-01-01

    Citizens Gas and Coke Utility operates three coke oven batteries, producing both foundry coke and blast furnace coke, under the trade name Indianapolis Coke. Active participation in the regulation negotiation process by the Vice President of Indianapolis Coke allowed the company to accurately anticipate the environmental regulations, long before they were set in law. Several improvements were put into motion that helps them meet the new environmental regulations. Better trained operators with new job positions dedicated solely to environmental compliance, an extensive environmental training program, and two innovations, a portable oven door milling and cleaning machine and three new computer applications are the result of team efforts. The focus of this paper is development of the computer applications designed to enhance three areas of environmental compliance. The three areas addressed by the applications are documentation and information deployment, problem solving, and resource allocation. Through quality improvement techniques and team oriented problem solving, new approaches to environmental data collection and analysis have helped Indianapolis Coke meet the ever tightening environmental regulations.

  19. 4. DETAIL VIEW OF OVEN NO. 7 LOOKING NORTH, SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. DETAIL VIEW OF OVEN NO. 7 LOOKING NORTH, SHOWING REFRACTORY BRICK OF ARCHED OPENING READING 'H-W 8-61 48 ARCH' (HARBISON-WALKER) - Lucernemines Coke Works, Coke Ovens, 0.5 mile East of Lucerne, adjacent, Lucerne Mines, Indiana County, PA

  20. APPLICABILITY OF COKE PLANT CONTROL TECHNOLOGIES TO COAL CONVERSION

    EPA Science Inventory

    The report gives results of comparisons of process and waste stream characteristics from the Byproduct coke over process with selected gasification and liquefaction processes. It includes recommendations regarding control technologies for air, water, and solid wastes. Coke oven c...

  1. 2. GENERAL VIEW LOOKING NORTHEAST, SHOWING COKE MACHINE (CENTER), INTERMEDIATE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW LOOKING NORTHEAST, SHOWING COKE MACHINE (CENTER), INTERMEDIATE TIPPLE (RIGHT), AND OVENS - Shoaf Mine & Coke Works, East side of Shoaf, off Township Route 472, Shoaf, Fayette County, PA

  2. Coking partially briquetted coal charge under industrial conditions

    SciTech Connect

    Sukhorukov, V.I.; Bezdvernyi, G.N.; Kopeliovich, L.V.; Mishchikhin, V.G.; Berkutov, A.N.; Stepanov, Y.; Abramicheva, A.I.; Topchii, M.P.

    1982-01-01

    The partial briquetting of low grade coals ordinarily unsuitable for coking, has been found to allow use of these materials in the coking process under industrial conditions, with an improvement in coke quality. Coke oven capacity is increased. The binder used is medium temperature coal tar.

  3. Microwave Ovens

    MedlinePlus

    ... Required Reports for the Microwave Oven Manufacturers or Industry Exemption from Certain Reporting and Recordkeeping Requirements for ... Microwave Ovens (PDF) (PDF - 2.5MB) FDA eSubmitter Industry Guidance - Documents of Interest Notifications to Industry (PDF ...

  4. Organic pollution removal from coke plant wastewater using coking coal.

    PubMed

    Gao, Lihui; Li, Shulei; Wang, Yongtian; Sun, Hao

    2015-01-01

    Coke plant wastewater (CPW) is an intractable chemical wastewater, and it contains many toxic pollutants. This article presents the results of research on a semi-industrial adsorption method of coking wastewater treatment. As a sorbent, the coking coal (CC) was a dozen times less expensive than active carbon. The treatment was conducted within two scenarios, as follows: (1) adsorption after biological treatment of CPW with CC at 40 g L(-1); the chemical oxygen demand (COD) removal was 75.66%, and the concentration was reduced from 178.99 to 43.56 mg L(-1); (2) given an adsorption by CC of 250 g L(-1) prior to the biological treatment of CPW, the eliminations of COD and phenol were 58.08% and 67.12%, respectively. The CC that adsorbed organic pollution and was returned to the coking system might have no effect on both coke oven gas and coke. PMID:26114284

  5. Clairton B battery: new technology in coke production

    SciTech Connect

    DiCola, R.F.; McCollum, H.R.

    1983-08-01

    A new 800,000 ton/year, 75-oven coke battery has been constructed at US Steels' Clairton plant. The 6 m ovens have a computerized feed-forward underfiring control system, a unique coke pushing sequence and a fully-automated single-position catch car, as well as optical targets for positioning the charging car and pushing and door machines.

  6. Effects of preheating and highly heat-conductive brick on coke quality

    SciTech Connect

    Fukuda, K.; Arima, T.

    1995-12-31

    In replacing the coke ovens available currently, the introduction of a combined technique of a preheated coal charging method (preheating temperature:175 C) and the use of highly heat-conductive brick is under examination for raising the productivity of coke ovens. With such background, a study of the effects of this combined technique on the coke quality, especially the coke size was conducted. The experimental results revealed that the primary size of coke produced by the combined technique is noticeably larger than that of the coke made from wet coal and after five revolutions of drum (equivalent to mechanical impact given at a time of dropping from coke oven chamber to wharf), the coke size reduces even compared with an ordinary coke. This may be due to the fact that the coke produced by the combined technique includes a lot of fissures inside the coke lump.

  7. Solar oven

    SciTech Connect

    Golder, J.C.

    1981-10-06

    A portable, foldable solar oven is provided wherein the basic construction material is ordinary cardboard, some surfaces of which are coated with a reflective material. The portable oven doubles as an insulated container for keeping refrigerated foodstuffs cold while being transported to a distant site for cooking.

  8. Solar oven

    SciTech Connect

    Clevett, M.L.; Clevett, M.L.

    1984-05-08

    A hemispherical oven body is formed from two concentric, spaced apart hemispherical shells having thermal insulation between and with spacing maintained by thermally insulating spacers in a triangular array. A single elongated fastener through the center point of each shell holds the shells together and provides a sighting point for aiming the oven at the sun. The shell edges at the oven face are closed by a resilient seal ring that extends above the shell edges and contacts a cover disk of glazing material. Combination hinge/handles are located at diametrically opposite sides of the cover disk, and a hinge pin on an edge of the oven body engages one of the handle/hinges. A reflector panel assembly includes a closed geometric figure formed by hinge rods connected at opposite ends to common anchors, which connect the hinge rods to the cover disk. The reflector panels pivot on the hinge rods to fold against the cover disk. A cross member formed from intersecting rods holds the reflector panels in operative position and cooperates with the fastener between the shells in providing a sighting aid for aiming the oven. A frusto-conical base supports the oven body for gimballed aiming and is sized to fit inside the oven cavity for storage.

  9. 2. VIEW OF TIPPLE LOOKING WEST FROM TOP OF OVENS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW OF TIPPLE LOOKING WEST FROM TOP OF OVENS, SHOWING ROBINS CAR SHAKER (ON RIGHT) WHERE COAL WAS UNLOADED AND CONVEYED TO LARRY CAR TIPPLE - Lucernemines Coke Works, Larry Car Tipple, East of Lucerne, Lucerne Mines, Indiana County, PA

  10. 1. GENERAL ENVIRONMENTAL VIEW LOOKING SOUTH, SHOWING OVENS IN CENTER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL ENVIRONMENTAL VIEW LOOKING SOUTH, SHOWING OVENS IN CENTER GROUND - Griffin No. 1 Coke Works, Along Cats Run, Southeast of Masontown Bourough (Nicholson Township), Masontown, Fayette County, PA

  11. Fly ashes from coal and petroleum coke combustion: current and innovative potential applications.

    PubMed

    González, Aixa; Navia, Rodrigo; Moreno, Natalia

    2009-12-01

    Coal fly ashes (CFA) are generated in large amounts worldwide. Current combustion technologies allow the burning of fuels with high sulfur content such as petroleum coke, generating non-CFA, such as petroleum coke fly ash (PCFA), mainly from fluidized bed combustion processes. The disposal of CFA and PCFA fly ashes can have severe impacts in the environment such as a potential groundwater contamination by the leaching of heavy metals and/or particulate matter emissions; making it necessary to treat or reuse them. At present CFA are utilized in several applications fields such as cement and concrete production, agriculture and soil stabilization. However, their reuse is restricted by the quality parameters of the end-product or requirements defined by the production process. Therefore, secondary material markets can use a limited amount of CFA, which implies the necessity of new markets for the unused CFA. Some potential future utilization options reviewed herein are zeolite synthesis and valuable metals extraction. In comparison to CFA, PCFA are characterized by a high Ca content, suggesting a possible use as neutralizers of acid wastewaters from mining operations, opening a new potential application area for PCFA that could solve contamination problems in emergent and mining countries such as Chile. However, this potential application may be limited by PCFA heavy metals leaching, mainly V and Ni, which are present in PCFA in high concentrations. PMID:19423583

  12. Experience in the study of coke battery heating conditions

    SciTech Connect

    Zernii, G.G.; Leibovich, R.E.; Nepomnyashchii, A.A.; Sulimova, E.I.; Robul, L.A.; Kardashova, E.F.; Starobinskii, N.L.

    1982-01-01

    A discussion of the distribution of coke oven gas to the heating flues of the heating wall was presented. The effects of the variation in the density of the charge on the resulting quality of the coke were also discussed. It was concluded that the heat flow should be distributed along the heating wall with consideration not only of the conical nature of the oven, but also the difference in the bulk density of the charge with length and height of the oven. This permitted an improvement on the quality of the coke and a decrease in the consumption of heating gas for charge heating.

  13. Clean Production of Coke from Carbonaceous Fines

    SciTech Connect

    Craig N. Eatough

    2004-11-16

    In order to produce steel (a necessary commodity in developed nations) using conventional technologies, you must have metallurgical coke. Current coke-making technology pyrolyzes high-quality coking coals in a slot oven, but prime coking coals are becoming more expensive and slot ovens are being shut-down because of age and environmental problems. The United States typically imports about 4 million tons of coke per year, but because of a world-wide coke scarcity, metallurgical coke costs have risen from about $77 per tonne to more than $225. This coke shortage is a long-term challenge driving up the price of steel and is forcing steel makers to search for alternatives. Combustion Resources (CR) has developed a technology to produce metallurgical coke from alternative feedstocks in an environmentally clean manner. The purpose of the current project was to refine material and process requirements in order to achieve improved economic benefits and to expand upon prior work on the proposed technology through successful prototype testing of coke products. The ultimate objective of this project is commercialization of the proposed technology. During this project period, CR developed coke from over thirty different formulations that meet the strength and reactivity requirements for use as metallurgical coke. The technology has been termed CR Clean Coke because it utilizes waste materials as feedstocks and is produced in a continuous process where pollutant emissions can be significantly reduced compared to current practice. The proposed feed material and operating costs for a CR Clean Coke plant are significantly less than conventional coke plants. Even the capital costs for the proposed coke plant are about half that of current plants. The remaining barrier for CR Clean Coke to overcome prior to commercialization is full-scale testing in a blast furnace. These tests will require a significant quantity of product (tens of thousands of tons) necessitating the construction

  14. VACASULF operation at Citizens Gas and Coke Utility

    SciTech Connect

    Currey, J.H.

    1995-12-01

    Citizens Gas and Coke Utility is a Public Charitable Trust which operates as the Department of Utilities of the City of Indianapolis, Indiana. Indianapolis Coke, the trade name for the Manufacturing Division of the Utility, operates a by-products coke plant in Indianapolis, Indiana. The facility produces both foundry and blast furnace coke. Surplus Coke Oven gas, generated by the process, is mixed with Natural Gas for sale to industrial and residential customers. In anticipation of regulatory developments, beginning in 1990, Indianapolis Coke undertook the task to develop an alternate Coke Oven Gas desulfurization technology for its facility. The new system was intended to perform primary desulfurization of the gas, dramatically extending the oxide bed life, thus reducing disposal liabilities. Citizens Gas chose the VACASULF technology for its primary desulfurization system. VACASULF requires a single purchased material, Potassium Hydroxide (KOH). The KOH reacts with Carbon Dioxide in the coke Oven Gas to form Potassium Carbonate (potash) which in turn absorbs the Hydrogen Sulfide. The rich solution releases the absorbed sulfide under strong vacuum in the desorber column. Operating costs are reduced through utilization of an inherent heat source which is transferred indirectly via attendant reboilers. The Hydrogen Sulfide is transported by the vacuum pumps to the Claus Kiln and Reactor for combustion, reaction, and elemental Sulfur recovery. Regenerated potash solution is returned to the Scrubber.

  15. Mortality of coke plant workers in The Netherlands.

    PubMed

    Swaen, G M; Slangen, J J; Volovics, A; Hayes, R B; Scheffers, T; Sturmans, F

    1991-02-01

    During the production of coke, large quantities of coke oven gas are emitted. People who work on the top or on the sides of coke ovens are exposed to this oven gas, which contains a range of carcinogenic chemicals. To investigate the cancer risks under these work conditions, a retrospective study was undertaken. In total 11,399 former workers were enrolled in the study. Of these, 5639 had worked in the coke plant for at least six months between 1945 and 1969. The other 5740 had worked in another plant during the same period and formed a non-exposed group for comparison. The study group was followed up until 1984 for mortality. The causes of death were obtained from the Central Bureau of Statistics. Among the coke oven workers significantly higher death rates were found for lung cancer and non-malignant respiratory disease. Mortality in the byproduct section was similar to that expected. Among workers in the tar distillery the rate for lung cancer was higher than expected. The risk for gastric cancer and non-malignant respiratory disease among the workers of the coke shipping department was increased but the SMRs did not reach statistical significance. No data were collected about individual smoking habits or socioeconomic state of the study subjects and the possibility that the risk found could be attributed to these factors cannot be ruled out. It has been stated by other investigators, however, that the effect of not controlling for smoking tends to be modest. PMID:1998607

  16. Mortality of coke plant workers in The Netherlands.

    PubMed Central

    Swaen, G M; Slangen, J J; Volovics, A; Hayes, R B; Scheffers, T; Sturmans, F

    1991-01-01

    During the production of coke, large quantities of coke oven gas are emitted. People who work on the top or on the sides of coke ovens are exposed to this oven gas, which contains a range of carcinogenic chemicals. To investigate the cancer risks under these work conditions, a retrospective study was undertaken. In total 11,399 former workers were enrolled in the study. Of these, 5639 had worked in the coke plant for at least six months between 1945 and 1969. The other 5740 had worked in another plant during the same period and formed a non-exposed group for comparison. The study group was followed up until 1984 for mortality. The causes of death were obtained from the Central Bureau of Statistics. Among the coke oven workers significantly higher death rates were found for lung cancer and non-malignant respiratory disease. Mortality in the byproduct section was similar to that expected. Among workers in the tar distillery the rate for lung cancer was higher than expected. The risk for gastric cancer and non-malignant respiratory disease among the workers of the coke shipping department was increased but the SMRs did not reach statistical significance. No data were collected about individual smoking habits or socioeconomic state of the study subjects and the possibility that the risk found could be attributed to these factors cannot be ruled out. It has been stated by other investigators, however, that the effect of not controlling for smoking tends to be modest. PMID:1998607

  17. Fuel gas main replacement at Acme Steel's coke plant

    SciTech Connect

    Trevino, O. . Chicago Coke Plant)

    1994-09-01

    ACME Steel's Chicago coke plant consists of two 4-meter, 50-oven Wilputte underjet coke-oven batteries. These batteries were constructed in 1956--1957. The use of blast furnace gas was discontinued in the late 1960's. In 1977--1978, the oven walls in both batteries were reconstructed. Reconstruction of the underfire system was limited to rebuilding the coke-oven gas reversing cocks and meter in orifices. By the early 1980's, the 24-in. diameter underfire fuel gas mains of both batteries developed leaks at the Dresser expansion joints. These leaks were a result of pipe loss due to corrosion. Leaks also developed along the bottoms and sides of both mains. A method is described that permitted pushing temperatures to be maintained during replacement of underfire fuel gas mains. Each of Acme's two, 50-oven, 4-metric Wilputte coke-oven, gas-fired batteries were heated by converting 10-in. diameter decarbonizing air mains into temporary fuel gas mains. Replacement was made one battery at a time, with the temporary 10-in. mains in service for five to eight weeks.

  18. Process for calcining coke

    SciTech Connect

    Komi, N.; Noguchi, K.

    1981-05-05

    A process is described for calcining green coke in at least three heating stages, which comprises preheating the green coke in the first stage, preliminarily calcining the coke in the second stage, cooling the coke; and calcining the coke in the third stage, volatile matter from the second stage being burned during the third stage. The product coke is suitable for preparing graphite electrodes.

  19. Upgrading coke strength by a coal-blend-compaction process

    SciTech Connect

    Fun, F.; Brayton, W.E.; Shoenberger, R.W.

    1981-01-01

    In the continuing effort to upgrade the strength of coke made from available coal blends, US Steel is developing coal-blend compaction as an alternative method to coal preheating. In this process the coal blend is compacted to produce relatively weak compacted materials, which are subsequently degraded into controlled size fractions of intimately integrated particles of the multicomponent coal blend. The degraded blend particles are charged into conventional coke ovens for coking. Coal-blend-compaction tests conducted in the laboratory with coals from the Appalachian basin showed substantial improvement in coke strength. The encouraging laboratory results dictated a commerical scale test at US Steel's Gary Works. This plant test, in which more than 200 tons of coal blend was used, further confirmed the improvement in coke strength by the coal-blend-compaction process. Potential benefits of the process include (1) retrospective adaptation to existing coke batteries, (2) improved strength of coke from regular coal blends, (3) maintenance of same or higher coke strength with poor coal blends, and (4) economics that are competitive with or better than those of coal preheating. Continuing developments are being investigated in a compaction pilot plant and commercial coke ovens at US Steel's Clairton Works, mainly to establish engineering criteria and optimal controls for large-scale installations. 9 figures, 2 tables.

  20. Determination of polycyclic aromatic hydrocarbons in the urine, benzo(a)pyrene diol epoxide-DNA adducts in lymphocyte DNA, and antibodies to the adducts in sera from coke oven workers exposed to measured amounts of polycyclic aromatic hydrocarbons in the work atmosphere.

    PubMed

    Haugen, A; Becher, G; Benestad, C; Vahakangas, K; Trivers, G E; Newman, M J; Harris, C C

    1986-08-01

    Workers in coke oven plants have a higher incidence of lung cancer than the general population. They are exposed to a variety of chemicals, in particular the polycyclic aromatic hydrocarbons (PAH), including benzo(a)pyrene. To evaluate the genotoxic effects of PAH exposure, air samples and urine samples were analyzed for PAH by capillary gas chromatography and high-performance liquid chromatography, respectively. Since benzo(a)pyrene is activated to 7 beta,8 alpha-dihydroxy-(9 alpha,10 alpha)-epoxy-7,8,9,10-tetrahydrobenzo(a)pyrene (BPDE) and binds to DNA, we have used ultrasensitive enzymatic radioimmunoassay and synchronous fluorescence spectrophotometry to measure BPDE-DNA adducts in lymphocyte DNA. The results show that workers were exposed to high concentrations of atmospheric PAH. However, the mean PAH exposure levels are reduced 60% when the workers wore masks during work. When compared to exposure levels, the urinary excretion of PAH was relatively low. Approximately one-third of the workers had detectable putative BPDE-DNA adducts in lymphocytes by ultrasensitive enzymatic radioimmunoassay, and 10% of the samples had emission peaks at 379 nm by synchronous fluorescence spectrophotometry. The four most positive samples were the same in both of the assays. Antibodies to an epitope(s) on BPDE-DNA were found in the sera of approximately one-third of the workers. Detection of DNA adducts and antibodies to these adducts are internal indicators of exposure to benzo(a)pyrene. PMID:3731085

  1. Enhancing the oxygen permeability of BaCo(0.7)Fe(0.2)Nb(0.1)O(3-δ) membranes by coating GdBaCo(2-x)Fe(x)O(5+δ) for partial oxidation of coke oven gas to syngas.

    PubMed

    Cheng, Hongwei; Liu, Jizhong; Lu, Xionggang; Ding, Weizhong

    2011-10-01

    The dense ceramic membranes BaCo(0.7)Fe(0.2)Nb(0.1)O(3-δ) (BCFN) combined with GdBaCo(2-x)Fe(x)O(5+δ) (0 ≤ x ≤ 2.0) surface modification layers was investigated for hydrogen production by partial oxidation reforming of coke oven gas (COG). As oxygen permeation of BCFN membrane is controlled by the rate surface exchange kinetics, the GdBaCo(2-x)Fe(x)O(5+δ) materials improve the oxygen permeation flux of the BCFN membrane by 20-44% under helium atmosphere at 750 °C. The maximum oxygen permeation flux reached 14.4 mL min(-1) cm(-2) in the GdBaCoFeO(5+δ) coated BCFN membrane reactor at 850 °C, and a CH(4) conversion of 94.9%, a H(2) selectivity of 88.9%, and a CO selectivity of 99.6% have been achieved. The GdBaCo(2-x)Fe(x)O(5+δ) coating materials possess uniform porous structure, fast oxygen desorption rate and good compatibility with the membrane, which showed a potential application for the surface modification of the membrane reactor. PMID:21928838

  2. Six meter coke battery renovation at Great Lakes Division, National Steel Corporation

    SciTech Connect

    Sperner, F.A.; Kalinowsky, R.P. )

    1993-01-01

    In 1990, National Steel Corporation initiated the renovation of its No. 5 Battery Facility to reduce Great Lakes Division dependency on outside coke sources by producing enough coke to meet 60% of Great Lakes Division needs. The renovation of the No. 5 Coke Battery and associated By-Product Plant required work in the Battery, Oven Machinery, Coal Handling, Coke Handling and By-Product Plants No. 3 and No. 2. The paper briefly describes the scope of the renovations, then describes the equipment, modifications made, and results of modifications for the following: coal handling system, oven battery (heating, structural design, and process control), oven machinery (U-tube car, pusher machine, on spot door machine, hood car, and quench car), coke handling, and by-products plant (tar and liquor system, primary cooling, exhausters and tar precipitators, secondary gas cooling/ammonia scrubbing, light oil system, waste water treatment and benzene emission controls, and computerized control system).

  3. [Emission and source characterization of monoaromatic hydrocarbons from coke production].

    PubMed

    He, Qiu-Sheng; Wang, Xin-Ming; Sheng, Guo-Ying; Fu, Jia-Mo

    2005-09-01

    Monoaromatic hydrocarbons (MAHs) from indigenous and industrial coking processes are studied in Shanxi province. They are sampled on the top of coke ovens and in the chimneys using stainless steel canister and determined by GC/MSD after preconcentration with liquid nitrogen. Benzene, toluene and xylene are the main components among MAHs emitted from coking processes. Benzene and the total MAHs concentrations were as high as 3421.0 microg/m3 and 4 865.9 microg/m3 in the air from indigenous coking, 548.7 microg/m3 and 1 054.8 microg/m3 in the oventop air from industrial coking, and 1 376.4 microg/m3 and 1 819.4 microg/m3 in stack gas from industrial coking, respectively. The MAHs concentrations vary greatly during the indigenous coking process, which in the prophase (from firing to 10 days) is obviously higher than in the anaphase (10 days to quenching the coke). In industrial coking the MAHs in the oventop air are highest when charging the coal and next when transferring the hot coke, but in stack gas they are highest when charging coal and lowest when transferring the coke. Benzene, toluene, ethylbenzene and xylene (BTEX) in industrial coking samples show good linearity, indicating that MAHs in industrial coking might come predominantly from coal pyrolysis; but BTEX distribute dispersedly in indigenous coking samples, indicating that its emission might be affected by many factors. In all samples BTEX ratios especially high B/E ratio, is unique among MAHs sources, and might be helpful to characterize pollution from coking. PMID:16366463

  4. Priorities in the design of chemical shops at coke plants

    SciTech Connect

    V.I. Rudyka; Y.E. Zingerman; V.V. Grabko; L.A. Kazak

    2009-07-15

    Recent trends in the design of chemical equipment at coke plants are described, through the lens of experience at Giprokoks. The main priorities were to improve the removal of impurities from coke oven gas; to improve equipment design on the basis of new materials; to reduce reagent consumption; to reduce the materials and energy consumed in the construction of new equipment; and to minimize impacts on the environment and worker health. Some technological equipment is briefly characterized.

  5. Coke battery with 51-m{sup 3} furnace chambers and lateral supply of mixed gas

    SciTech Connect

    V.I. Rudyka; N.Y. Chebotarev; O.N. Surenskii; V.V. Derevich

    2009-07-15

    The basic approaches employed in the construction of coke battery 11A at OAO Magnitogorskii Metallurgicheskii Kombinat are outlined. This battery includes 51.0-m{sup 3} furnaces and a dust-free coke-supply system designed by Giprokoks with lateral gas supply; it is heated exclusively by low-calorific mixed gas consisting of blast-furnace gas with added coke-oven gas. The 82 furnaces in the coke battery are divided into two blocks of 41. The gross coke output of the battery (6% moisture content) is 1140000 t/yr.

  6. Bronchitis in men employed in the coke industry

    PubMed Central

    Walker, D. D.; Archibald, R. M.; Attfield, M. D.

    1971-01-01

    Walker, D. D., Archibald, R. M., and Attfield, M. D. (1971).Brit. J. industr. Med.,28, 358-363. Bronchitis in men employed in the coke industry. An epidemiological survey to determine the prevalence of bronchitis in men employed at two of the National Coal Board's coking plants is described. Eight hundred and eighty-one men (91%) of the total working population were examined. A strong association was found between bronchitis prevalence and cigarette smoking (P < 0·001). In addition, men who smoked and who were exposed to high temperatures, dust, and fumes in the environment of the coke-ovens had more bronchitis than men who worked elsewhere in the cokeworks (P < 0·02). Both the presence of bronchitis and employment in the environment of the coke-ovens had significant and independent effects on ventilatory capacity. The combination of cigarette smoking and previous employment in a dusty industry also had a significant effect on ventilatory capacity. The investigation suggests that cigarette smoking, and the combination of smoking and pollution from the coke-ovens and previous occupation, appear to be important factors in the aetiology of bronchitis and reduced ventilatory capacity in men employed in the coke manufacturing industry. PMID:5124835

  7. EMISSION TESTING AND EVALUATION OF THE ENCLOSED COKE PUSHING AND QUENCHING SYSTEM

    EPA Science Inventory

    The report describes a coke battery, placed into operation in May 1973 by National Steel's Weirton Steel Division, Weirton, WV. Consisting of 87 ovens, each 6 m tall, the battery includes features to reduce environmental discharges from the coke pushing and quenching operations. ...

  8. EMISSION TESTING AND EVALUATION OF FORD/KOPPERS COKE PUSHING CONTROL SYSTEM. VOLUME II. APPENDICES

    EPA Science Inventory

    The report documents a field testing and engineering evaluation of the performance of a retrofitted, mobile-hood, high-energy-scrubber control system, abating coke-side pushing emissions from a 58-oven coke battery. It documents the venturi-scrubber inlet and outlet emission rate...

  9. EMISSION TESTING AND EVALUATION OF FORD/KOPPERS COKE PUSHING CONTROL SYSTEM. VOLUME I. FINAL REPORT

    EPA Science Inventory

    The report documents a field testing and engineering evaluation of the performance of a retrofitted, mobile-hood, high-energy-scrubber control system, abating coke-side pushing emissions from a 58-oven coke battery. It documents the venturi-scrubber inlet and outlet emission rate...

  10. Oven ventilation system

    SciTech Connect

    Brewer, D.E.

    1987-02-17

    A ventilation system is described for venting an oven with external surfaces, the oven being located within an enclosed space, the system comprising: intake means for collecting air from the external environment of the enclosed space; means for forming a sheet of the air and passing the sheet across the external surfaces of the oven; and exhaust means for exhausting the sheet of the air to the external environment of the enclosed space after the air has been passed across the external surfaces.