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Sample records for iron corrosion products

  1. Diffusion of corrosion products of iron in compacted bentonite

    SciTech Connect

    Idemitsu, K.; Furuya, H.; Inagaki, Y.

    1993-12-31

    Carbon steel is one of the candidate overpack materials for high-level waste disposal. The corrosion rate of carbon steel is reduced by the presence of buffer materials such as bentonite and seems to be affected by the diffusion of corrosive materials and corrosion products through the buffer material. The apparent diffusivities of corrosion product of iron were measured in some bentonite specimens in contact with carbon steel. The apparent diffusivities of iron were also measured without carbon steel. The apparent diffusivities of iron were also measured without carbon steel for comparison. The apparent diffusivities of corrosion product were on the order of 10{sup -12} m{sup 2}/s and showed a tendency to decrease with increasing density of the bentonite specimen. There was no significant effect of silica sand on the apparent diffusivities. The apparent diffusivities of iron in the system without carbon steel were in the range of 10{sup -14} m{sup 2}/s and showed a tendency to increase with increasing silica sand content. The difference of the diffusivities between corrosion product and iron without carbon steel seems to be due to the difference of diffusing species. The color of the corrosion product was dark-green during contact with bentonite specimens and became red on exposure to air in a few minutes. Gas bubbles were also observed in the corrosion product. This suggests hydrogen generation during corrosion of the carbon steel. Thus the diffusing species seems to be in a reduced state, probably ferrous ion. On the other hand, the diffusing species of iron without carbon steel was probably a ferric hydroxide complex that was negatively charged. This suggests that ferrous ion could diffuse in the surface water adsorbed on bentonite, while ferric complex was excluded.

  2. Degradation of trichloronitromethane by iron water main corrosion products.

    PubMed

    Lee, Jeong-Yub; Pearson, Carrie R; Hozalski, Raymond M; Arnold, William A

    2008-04-01

    Halogenated disinfection byproducts (DBPs) may undergo reduction reactions at the corroded pipe wall in drinking water distribution systems consisting of cast or ductile iron pipe. Iron pipe corrosion products were obtained from several locations within two drinking water distribution systems. Crystalline-phase composition of freeze-dried corrosion solids was analyzed using X-ray diffraction, and ferrous and ferric iron contents were determined via multiple extraction methods. Batch experiments demonstrated that trichloronitromethane (TCNM), a non-regulated DBP, is rapidly reduced in the presence of pipe corrosion solids and that dissolved oxygen (DO) slows the reaction. The water-soluble iron content of the pipe solids is the best predictor of TCNM reaction rate constant. These results indicate that highly reactive DBPs that are able to compete with oxygen and residual disinfectant for ferrous iron may be attenuated via abiotic reduction in drinking water distribution systems. PMID:18207489

  3. Speciation and distribution of vanadium in drinking water iron pipe corrosion by-products

    SciTech Connect

    Gerke, Tammie L.; Scheckel, Kirk G.; Maynard, J. Barry

    2010-11-12

    Vanadium (V) when ingested from drinking water in high concentrations (> 15 {micro}g L{sup -1}) is a potential health risk and is on track to becoming a regulated contaminant. High concentrations of V have been documented in lead corrosion by-products as Pb{sub 5}(V{sup 5+}O{sub 4}){sub 3}Cl (vanadinite) which, in natural deposits is associated with iron oxides/oxyhydroxides, phases common in iron pipe corrosion by-products. The extent of potential reservoirs of V in iron corrosion by-products, its speciation, and mechanism of inclusion however are unknown. The aim of this study is to assess these parameters in iron corrosion by-products, implementing synchrotron-based {mu}-XRF mapping and {mu}-XANES along with traditional physiochemical characterization. The morphologies, mineralogies, and chemistry of the samples studied are superficially similar to typical iron corrosion by-products. However, we found V present as discrete grains of Pb{sub 5}(V{sup 5+}O{sub 4}){sub 3}Cl likely embedded in the surface regions of the iron corrosion by-products. Concentrations of V observed in bulk XRF analysis ranged from 35 to 899 mg kg{sup -1}. We calculate that even in pipes with iron corrosion by-products with low V concentration, 100 mg kg{sup -1}, as little as 0.0027% of a 0.1-cm thick X 100-cm long section of that corrosion by-product needs to be disturbed to increase V concentrations in the drinking water at the tap to levels well above the 15 {micro}g L{sup -1} notification level set by the State of California and could adversely impact human health. In addition, it is likely that large reservoirs of V are associated with iron corrosion by-products in unlined cast iron mains and service branches in numerous drinking water distribution systems.

  4. Formation and Release Behavior of Iron Corrosion Products under the Influence of Bacterial Communities in a Simulated Water Distribution System

    EPA Science Inventory

    Understanding the effects of biofilm on the iron corrosion, iron release and associated corrosion by-products is critical for maintaining the water quality and the integrity of drinking water distribution system (DWDS). In this work, iron corrosion experiments under sterilized a...

  5. Effect of natural and synthetic iron corrosion products on silicate glass alteration processes

    NASA Astrophysics Data System (ADS)

    Dillmann, Philippe; Gin, Stéphane; Neff, Delphine; Gentaz, Lucile; Rebiscoul, Diane

    2016-01-01

    Glass long term alteration in the context of high-level radioactive waste (HLW) storage is influenced by near-field materials and environmental context. As previous studies have shown, the extent of glass alteration is strongly related to the presence of iron in the system, mainly provided by the steel overpack around surrounding the HLW glass package. A key to understanding what will happen to the glass-borne elements in the geological disposal lies in the relationship between the iron-bearing phases and the glass alteration products formed. In this study, we focus on the influence of the formation conditions (synthetized or in-situ) and the age of different iron corrosion products on SON68 glass alteration. Corrosion products obtained from archaeological iron artifacts are considered here to be true analogues of the corrosion products in a waste disposal system due to the similarities in formation conditions and physical properties. These representative corrosion products (RCP) are used in the experiment along with synthetized iron anoxic corrosion products and pristine metallic iron. The model-cracks of SON68 glass were altered in cell reactors, with one of the different iron-sources inserted in the crack each time. The study was successful in reproducing most of the processes observed in the long term archaeological system. Between the different systems, alteration variations were noted both in nature and intensity, confirming the influence of the iron-source on glass alteration. Results seem to point to a lesser effect of long term iron corrosion products (RCP) on the glass alteration than that of the more recent products (SCP), both in terms of general glass alteration and of iron transport.

  6. Mini-review: the morphology, mineralogy and microbiology of accumulated iron corrosion products.

    PubMed

    Little, Brenda J; Gerke, Tammie L; Lee, Jason S

    2014-09-01

    Despite obvious differences in morphology, substratum chemistry and the electrolyte in which they form, accumulations of iron corrosion products have the following characteristics in common: stratification of iron oxides/hydroxides with a preponderance of α-FeOOH (goethite) and accumulation of metals. Bacteria, particularly iron-oxidizing and sulfate-reducing bacteria have been identified in some accumulations. Both biotic and abiotic mechanisms have been used to rationalize observations for particular sets of environmental data. This review is the first to compare observations and interpretations. PMID:25271874

  7. Mini-review: the morphology, mineralogy and microbiology of accumulated iron corrosion products

    PubMed Central

    Little, Brenda J.; Gerke, Tammie L.; Lee, Jason S.

    2014-01-01

    Despite obvious differences in morphology, substratum chemistry and the electrolyte in which they form, accumulations of iron corrosion products have the following characteristics in common: stratification of iron oxides/hydroxides with a preponderance of α-FeOOH (goethite) and accumulation of metals. Bacteria, particularly iron-oxidizing and sulfate-reducing bacteria have been identified in some accumulations. Both biotic and abiotic mechanisms have been used to rationalize observations for particular sets of environmental data. This review is the first to compare observations and interpretations. PMID:25271874

  8. Corrosion of iron by iodide-oxidizing bacteria isolated from brine in an iodine production facility.

    PubMed

    Wakai, Satoshi; Ito, Kimio; Iino, Takao; Tomoe, Yasuyoshi; Mori, Koji; Harayama, Shigeaki

    2014-10-01

    Elemental iodine is produced in Japan from underground brine (fossil salt water). Carbon steel pipes in an iodine production facility at Chiba, Japan, for brine conveyance were found to corrode more rapidly than those in other facilities. The corroding activity of iodide-containing brine from the facility was examined by immersing carbon steel coupons in "native" and "filter-sterilized" brine samples. The dissolution of iron from the coupons immersed in native brine was threefold to fourfold higher than that in the filter-sterilized brine. Denaturing gradient gel electrophoresis analyses revealed that iodide-oxidizing bacteria (IOBs) were predominant in the coupon-containing native brine samples. IOBs were also detected in a corrosion deposit on the inner surface of a corroded pipe. These results strongly suggested the involvement of IOBs in the corrosion of the carbon steel pipes. Of the six bacterial strains isolated from a brine sample, four were capable of oxidizing iodide ion (I(-)) into molecular iodine (I(2)), and these strains were further phylogenetically classified into two groups. The iron-corroding activity of each of the isolates from the two groups was examined. Both strains corroded iron in the presence of potassium iodide in a concentration-dependent manner. This is the first report providing direct evidence that IOBs are involved in iron corrosion. Further, possible mechanisms by which IOBs corrode iron are discussed. PMID:24863130

  9. The Corrosion and Preservation of Iron Antiques.

    ERIC Educational Resources Information Center

    Walker, Robert

    1982-01-01

    Discusses general corrosion reactions (iron to rust), including corrosion of iron, sulfur dioxide, chlorides, immersed corrosion, and underground corrosion. Also discusses corrosion inhibition, including corrosion inhibitors (anodic, cathodic, mixed, organic); safe/dangerous inhibitors; and corrosion/inhibition in concrete/marble, showcases/boxes,…

  10. Speciation And Distribution Of Vanadium In Drinking Water Iron Pipe Corrosion By-Products

    EPA Science Inventory

    Vanadium (V) when ingested from drinking water in high concentrations (> 15 µg L-1) is a potential health risk and is on track to becoming a regulated contaminant. High concentrations of V have been documented in lead corrosion by-products as Pb5(V5+

  11. Hibbingite(Beta-Fe2(OH)3Cl), a Chlorine-rich Corrosion Product in Meteorites and Ancient Iron Objects

    NASA Astrophysics Data System (ADS)

    Buchwald, V. F.; Koch, C. B.

    1995-09-01

    In a continuing survey over the corrosion of meteorites[1-3], the role of chlorine has in particular been examined. It has been shown that even under pristine antarctic conditions, akaganeite, the chlorine containing Beta-FeOOH will form[1,2], and that akaganeite is a common mineral in terrestrial corrosion also under temperate and sub-tropic conditions. Especially when an (iron) meteorite is transported from its soil environment to the laboratory or the museum, akaganeite formation may be violent and lead to destruction of the material. One way of improving the resistance to deterioration is to remove chlorine by exposing the sample to a hydrogen plasma[4]. Chlorine is present at a higher content, 18 wt%, in the compound Beta-Fe(sub)2(OH)(sub)3Cl. This compound was identified in the corroded parts of the iron meteorites Jerslev, Carbo, Odessa, Sardis, Toluca, Waverly, Willamette and Yamato 791694. The research was mainly carried out in The National Museum of Natural History, Washington, in 1988. The mineral is remarkable as being the only corrosion product that contains iron solely in the oxidation state II[1]. The mineral has later been identified in terrestrial rocks and it has been named hibbingite[5]. Hibbingite in iron meteorites occurs as thin films and as up to 1 x 0.1 mm veins and void-fillings. The mineral appears greenish under the microscope. It is softer than the iron matrix and adjacent goethite and magnetite, but it withstands routine preparation of sections and wet polishing operations. It is often associated with akaganeite, but is greenish as compared to the orangered color of akaganeite. Hibbingite belongs to a small group of hexagonal metalhydroxyhalogenides, Me(sub)2(OH)(sub)3X, where Me may be Cu(II), Co(II), Ni(II) and Fe(II), and X may be Cl, Br and I. In meteorites hibbingite is surprisingly pure -compared to e.g. akaganeite- since the lattice only accepts nickel (0-6 wt%) in substitution for iron. Hibbingite has also been identified by

  12. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    PubMed

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release. PMID:25150521

  13. Corrosion performance of iron aluminides

    SciTech Connect

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe[sub 3]Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000[degrees]C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  14. Corrosion performance of iron aluminides

    SciTech Connect

    Natesan, K.

    1993-03-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve the engineering ductility of these alloys. This paper describes results from the ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne National Laboratory involvesthermogravimetric analyses of alloys exposed to environments that simulate coal gasification and fluidized-bed combustion. Experiments were conducted at 650--1000{degrees}C in simulated oxygen/sulfur gas mixtures. In addition, oxidation/sulfidation behavior of several alumina-forming Fe-Al and Fe-Cr-Ni-Al alloys was determined for comparison with the corrosion rates obtained on iron aluminides. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HC1-containing gases and in the presence of slag from a slogging gasifier. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales. Thermal cycling tests are used to examine the spalling resistance of the scales.

  15. Corrosion of iron under alternating wet and dry conditions

    SciTech Connect

    Dunn, D.S.; Bogart, M.B.; Brossia, C.S.; Cragnolino, G.A.

    2000-05-01

    In-situ alternating current (AC) and direct current (DC) electrochemical techniques were used to determine the corrosion rate and corrosion potential of high-purity iron under alternate wet and dry conditions. Comparisons between DC electrochemical measurements and weight loss were conducted to verify the validity of the corrosion rate measurements. Identification of the corrosion products was performed using Raman spectroscopy. Corrosion products contained layers of iron oxides and oxyhydroxides. At low Cl{sup {minus}} concentrations, corrosion products consisted of lepidocrocite ({gamma}-FeOOH) and magnetite (Fe{sub 3}O{sub 4}). At higher Cl{sup {minus}} concentrations, the formation of akaganeite ({beta}-FeOOH) was observed. Corrosion rates and corrosion potentials fluctuated through-out the wet cycles depending on electrolyte layer thickness, ionic strength, and wetting cycle. Accelerated corrosion rates of high-purity iron, up to three times those observed under continuously immersed conditions, were the result of Fe(III) reduction in the corrosion product layer, increased Cl{sup {minus}} concentration during evaporation, and accelerated oxygen transport across the thin electrolyte layer.

  16. Corrosion of iron under alternating wet and dry conditions

    SciTech Connect

    Dunn, D.S.; Bogart, M.B.; Brossia, C.S.; Cragnolino, G.A.

    1999-11-01

    In-situ AC and DC electrochemical techniques were used to determine the corrosion rate and corrosion potential of high purity iron under alternate wet and dry conditions. Comparisons between DC electrochemical measurements and weight loss were also performed to verify the validity of the corrosion rate measurements. Identification of the corrosion products was performed using Raman spectroscopy. The corrosion products were found to contain layers of iron oxides and oxyhydroxides. At low chloride concentrations the corrosion products consisted of {gamma}-FeOOH and Fe{sub 3}O{sub 4}, whereas at higher chloride concentrations the formation of {beta}-FeOOH was observed. Corrosion rates and corrosion potentials fluctuated throughout the wet cycles based on electrolyte layer thickness, ionic strength, and wetting cycle. Accelerated corrosion rates of high purity iron up to 3 times that observed under continuously immersed conditions were found to be the result of Fe(III) reduction in the corrosion product layer, increased chloride concentration during evaporation, and accelerated oxygen transport across the thin electrolyte layer.

  17. Corrosion resistance of iron aluminides

    SciTech Connect

    Natesan, K.

    1992-04-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. This paper describes the corrosion performance of these alloys, determined at Argonne Naitonal Laboratory, in environments that simulate coal gasification and fluidized-bed combustion. Thermogravimetric analysis (TGA) was conducted at temperatures of 650--1000{degrees}C in air, 1 vol. % CO-CO{sub 2}, and H{sub 2}-H{sub 2}S environments at two sulfur activities. Upon completion of the kinetic runs, the morphology and structure of the scales formed on the alloy surface were evaluated by scanning electron microscopy and energy-dispersive X-ray analysis. Corrosion tests in simulated combustion environments were conducted at 900{degrees}C in the presence of reagent-grade CaSO{sub 4} and circulating-fluidized-bed deposits for 1000 and 3000 h. The test data on the aluminides from the TGA and combustion tests were compared with the corrosion performance of Type 310 stainless steel tested under similar conditions.

  18. Formation of ferrihydrite and associated iron corrosion products in permeable reactive barriers of zero-valent iron

    NASA Technical Reports Server (NTRS)

    Furukawa, Yoko; Kim, Jin-Wook; Watkins, Janet; Wilkin, Richard T.

    2002-01-01

    Ferrihydrite, which is known to form in the presence of oxygen and to be stabilized by the adsorption of Si, PO4 and SO4, is ubiquitous in the fine-grained fractions of permeable reactive barrier (PRB) samples from the U.S. Coast Guard Support Center (Elizabeth City, NC) and the Denver Federal Center (Lakewood, CO) studied by high-resolution transmission electron microscopy and selected area electron diffraction. The concurrent energy-dispersive X-ray data indicate a strong association between ferrihydrite and metals such as Si, Ca, and Cr. Magnetite, green rust 1, aragonite, calcite, mackinawite, greigite and lepidocrocite were also present, indicative of a geochemical environment that is temporally and spatially heterogeneous. Whereas magnetite, which is known to form due to anaerobic Fe0 corrosion, passivates the Fe0 surface, ferrihydrite precipitation occurs away from the immediate Fe0 surface, forming small (<0.1 microm) discrete clusters. Consequently, Fe0-PRBs may remain effective for a longer period of time in slightly oxidized groundwater systems where ferrihydrite formation occurs compared to oxygen-depleted systems where magnetite passivation occurs. The ubiquitous presence of ferrihydrite suggests that the use of Fe0-PRBs may be extended to applications that require contaminant adsorption rather than, or in addition to, redox-promoted contaminant degradation.

  19. Formation of ferrihydrite and associated iron corrosion products in permeable reactive barriers of zero-valent iron.

    PubMed

    Furukawa, Yoko; Kim, Jin-Wook; Watkins, Janet; Wilkin, Richard T

    2002-12-15

    Ferrihydrite, which is known to form in the presence of oxygen and to be stabilized by the adsorption of Si, PO4 and SO4, is ubiquitous in the fine-grained fractions of permeable reactive barrier (PRB) samples from the U.S. Coast Guard Support Center (Elizabeth City, NC) and the Denver Federal Center (Lakewood, CO) studied by high-resolution transmission electron microscopy and selected area electron diffraction. The concurrent energy-dispersive X-ray data indicate a strong association between ferrihydrite and metals such as Si, Ca, and Cr. Magnetite, green rust 1, aragonite, calcite, mackinawite, greigite and lepidocrocite were also present, indicative of a geochemical environment that is temporally and spatially heterogeneous. Whereas magnetite, which is known to form due to anaerobic Fe0 corrosion, passivates the Fe0 surface, ferrihydrite precipitation occurs away from the immediate Fe0 surface, forming small (<0.1 microm) discrete clusters. Consequently, Fe0-PRBs may remain effective for a longer period of time in slightly oxidized groundwater systems where ferrihydrite formation occurs compared to oxygen-depleted systems where magnetite passivation occurs. The ubiquitous presence of ferrihydrite suggests that the use of Fe0-PRBs may be extended to applications that require contaminant adsorption rather than, or in addition to, redox-promoted contaminant degradation. PMID:12521177

  20. Microbial iron respiration: impacts on corrosion processes.

    PubMed

    Lee, A K; Newman, D K

    2003-08-01

    In this review, we focus on how biofilms comprising iron-respiring bacteria influence steel corrosion. Specifically, we discuss how biofilm growth can affect the chemistry of the environment around the steel at different stages of biofilm development, under static or dynamic fluid regimes. We suggest that a mechanistic understanding of the role of biofilm metabolic activity may facilitate corrosion control. PMID:12734693

  1. Interaction of sulfuric acid corrosion and mechanical wear of iron

    NASA Technical Reports Server (NTRS)

    Rengstorff, G. W. P.; Miyoshi, K.; Buckley, D. H.

    1984-01-01

    Friction and wear experiments were conducted with elemental iron sliding on aluminum oxide in aerated sulfuric acid at concentrations ranging from very dilute (0.00007 N; i.e., 4 ppm) to very concentrated (96 percent acid). Load and reciprocating sliding speed were kept constant. With the most dilute acid concentration of 0.00007 to 0.0002 N, a complex corrosion product formed that was friable and often increased friction and wear. At slightly higher concentrations of 0.001 N, metal losses were essentially by wear alone. Because no buildup of corrosion products occurred, this acid concentration became the standard from which to separate metal loss from direct corrosion and mechanical wear losses. When the acid concentration was increased to 5 percent (1 N), the well-established high corrosion rate of iron in sulfuric acid strongly dominated the total wear loss. This strong corrosion increased to 30 percent acid and decreased somewhat to 50 percent acid in accordance with expectations. However, the low corrosion of iron expected at acid concentrations of 65 to 96 percent was not observed in the wear area. It was apparent that the normal passivating film was being worn away and a galvanic cell established that rapidly attacked the wear area. Under the conditions where direct corrosion losses were highest, the coefficient of friction was the lowest.

  2. Interaction of sulfuric acid corrosion and mechanical wear of iron

    NASA Technical Reports Server (NTRS)

    Rengstorff, G. W. P.; Miyoshi, K.; Buckley, D. H.

    1986-01-01

    Friction and wear experiment were conducted with elemental iron sliding on aluminum oxide in aerated sulfuric acid at concentrations ranging from very dilute (0.00007 N; i.e., 4 ppm) to very concentrated (96 percent acid). Load and reciprocating sliding speed were kept constant. With the most dilute acid concentration of 0.00007 to 0.0002 N, a complex corrosion product formed that was friable and often increased friction and wear. At slightly higher concentrations of 0.001 N, metal losses were essentially by wear alone. Because no buildup of corrosion products occurred, this acid concentration became the standard from which to separate metal loss from direct corrosion and mechanical wear losses. When the acid concentration was increased to 5 percent (1 N), the well-established high corrosion rate of iron in sulfuric acid strongly dominated the total wear loss. This strong corrosion increased to 30 percent acid and decreased somewhat to 50 percent acid in accordance with expectations. However, the low corrosion of iron expected at acid concentrations of 65 to 96 percent was not observed in the wear area. It was apparent that the normal passivating film was being worn away and a galvanic cell established that rapidly attacked the wear area. Under the conditions where direct corrosion losses were highest, the coefficient of friction was the lowest.

  3. Reactivity of Tannic Acid with Common Corrosion Products and Its Influence on the Hydrolysis of Iron in Alkaline Solutions

    NASA Astrophysics Data System (ADS)

    Jaén, J. A.; Araúz, E. Y.; Iglesias, J.; Delgado, Y.

    2003-06-01

    To ascertain the role of tannic acid in the anticorrosive protection of steels, the reaction between 5% tannic acid aqueous solutions with lepidocrocite, goethite, superparamagnetic goethite, akaganeite, poorly crystalline maghemite, magnetite and hematite was studied using color changes, infrared and Mössbauer spectroscopy. After three months of interaction with lepidocrocite, the formation of an iron tannate complex was detected by its dark blue color and confirmed by infrared and Mössbauer analysis. Evidence for the chemical transformation was obtained for goethite in nanoparticles and poorly crystalline maghemite after reaction for six months. The other iron compounds do not transform to another oxide or phase upon treatment with the tannic acid solution. These results showed that lepidocrocite is the most reactive phase and that the size and degree of crystallinity have strong influence on the formation of the tannate complexes. The precipitation of iron phases from alkaline solutions of iron (II) sulfate heptahydrate containing different amount of tannic acid and potassium nitrate as oxidative agent was also studied. Mössbauer and infrared results show that in the absence of tannic acid some common rust components are obtained (viz. goethite, superparamagnetic goethite, maghemite and non-stoichiometric magnetite). The presence of 0.1% tannic acid in a low alkalinity solution results in the precipitation of iron oxyhydroxides and some iron tannates. Concentrations of 1% tannic acid are required for the formation of the tannates complexes as main reaction product.

  4. High-temperature corrosion of iron aluminides

    SciTech Connect

    Natesan, K.; Cho, W.D.

    1994-04-01

    Iron aluminides are being developed for use as structural materials and/or cladding alloys in fossil energy systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. This paper describes results from an ongoing program to evaluate the corrosion performance of these alloys. The experimental program at Argonne involves thermogravimetric analyses of alloys exposed to environments that simulate coal gasification and coal combustion. Corrosion experiments were conducted to determine the effect of gas flow rate and different levels of HCl at a gas temperature of 650 C on three heats of aluminide material, namely, FA 61, FA 129, and FAX. In addition, specimens of Type 316 stainless steel with an overlay alloying of iron aluminide were prepared by electrospark deposition and tested for their corrosion resistance. Detailed microstructural evaluations of tested specimens were performed. Results are used to assess the corrosion resistance of various iron aluminides for service in fossil energy systems that utilize coal as a feedstock.

  5. The iron powder test for naphthenic acid corrosion studies

    SciTech Connect

    Hau, J.L.; Yepez, O.; Specht, M.I.; Lorenzo, R.

    1999-11-01

    In the course of an ongoing investigation into the phenomenon of naphthenic acid corrosion, a new test method has evolved and is currently being further developed to substitute the total acid number (TAN or neutralization number) as an indicator for naphthenic acid corrosion potential. It can also be used to complement conventional autoclave corrosion tests in high temperature environments, which are based on weight loss of steel coupons. In this new method an oil sample reacts with pure iron powder within an autoclave heated to the testing temperature. The result is based on the amount of dissolved iron found in the oil sample. The oil sample can dissolve an amount of iron for a given time at a given temperature, depending on the naphthenic acid corrosion, since these acids react with iron to produce oil soluble iron naphthenates. This paper describes the method, compares it with conventional crude corrosiveness testing, and proposes it as a new way of measuring naphthenic acid corrosion potential.

  6. IN DRIFT CORROSION PRODUCTS

    SciTech Connect

    D.M. Jolley

    1999-12-02

    As directed by a written development plan (CRWMS M&O 1999a), a conceptual model for steel and corrosion products in the engineered barrier system (EBS) is to be developed. The purpose of this conceptual model is to assist Performance Assessment Operations (PAO) and its Engineered Barrier Performance Department in modeling the geochemical environment within a repository drift, thus allowing PAO to provide a more detailed and complete in-drift geochemical model abstraction and to answer the key technical issues (KTI) raised in the NRC Issue Resolution Status Report (IRSR) for the Evolution of the Near-Field Environment (NFE) Revision 2 (NRC 1999). This document provides the conceptual framework for the in-drift corrosion products sub-model to be used in subsequent PAO analyses including the EBS physical and chemical model abstraction effort. This model has been developed to serve as a basis for the in-drift geochemical analyses performed by PAO. However, the concepts discussed within this report may also apply to some near and far-field geochemical processes and may have conceptual application within the unsaturated zone (UZ) and saturated zone (SZ) transport modeling efforts.

  7. Corrosion of Iron by Sulfate-Reducing Bacteria: New Views of an Old Problem

    PubMed Central

    Garrelfs, Julia

    2014-01-01

    About a century ago, researchers first recognized a connection between the activity of environmental microorganisms and cases of anaerobic iron corrosion. Since then, such microbially influenced corrosion (MIC) has gained prominence and its technical and economic implications are now widely recognized. Under anoxic conditions (e.g., in oil and gas pipelines), sulfate-reducing bacteria (SRB) are commonly considered the main culprits of MIC. This perception largely stems from three recurrent observations. First, anoxic sulfate-rich environments (e.g., anoxic seawater) are particularly corrosive. Second, SRB and their characteristic corrosion product iron sulfide are ubiquitously associated with anaerobic corrosion damage, and third, no other physiological group produces comparably severe corrosion damage in laboratory-grown pure cultures. However, there remain many open questions as to the underlying mechanisms and their relative contributions to corrosion. On the one hand, SRB damage iron constructions indirectly through a corrosive chemical agent, hydrogen sulfide, formed by the organisms as a dissimilatory product from sulfate reduction with organic compounds or hydrogen (“chemical microbially influenced corrosion”; CMIC). On the other hand, certain SRB can also attack iron via withdrawal of electrons (“electrical microbially influenced corrosion”; EMIC), viz., directly by metabolic coupling. Corrosion of iron by SRB is typically associated with the formation of iron sulfides (FeS) which, paradoxically, may reduce corrosion in some cases while they increase it in others. This brief review traces the historical twists in the perception of SRB-induced corrosion, considering the presently most plausible explanations as well as possible early misconceptions in the understanding of severe corrosion in anoxic, sulfate-rich environments. PMID:24317078

  8. Microbial Iron Respiration Can Protect Steel from Corrosion

    PubMed Central

    Dubiel, M.; Hsu, C. H.; Chien, C. C.; Mansfeld, F.; Newman, D. K.

    2002-01-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes in the corrosion rate and corrosion potential as a function of time for these mutants in comparison to the wild type. Counter to prevailing theories of MC, our results indicate that biofilms comprising iron-respiring bacteria may reduce rather than accelerate the corrosion rate of steel. Corrosion inhibition appears to be due to reduction of ferric ions to ferrous ions and increased consumption of oxygen, both of which are direct consequences of microbial respiration. PMID:11872499

  9. Microbial iron respiration can protect steel from corrosion.

    PubMed

    Dubiel, M; Hsu, C H; Chien, C C; Mansfeld, F; Newman, D K

    2002-03-01

    Microbiologically influenced corrosion (MC) of steel has been attributed to the activity of biofilms that include anaerobic microorganisms such as iron-respiring bacteria, yet the mechanisms by which these organisms influence corrosion have been unclear. To study this process, we generated mutants of the iron-respiring bacterium Shewanella oneidensis strain MR-1 that were defective in biofilm formation and/or iron reduction. Electrochemical impedance spectroscopy was used to determine changes in the corrosion rate and corrosion potential as a function of time for these mutants in comparison to the wild type. Counter to prevailing theories of MC, our results indicate that biofilms comprising iron-respiring bacteria may reduce rather than accelerate the corrosion rate of steel. Corrosion inhibition appears to be due to reduction of ferric ions to ferrous ions and increased consumption of oxygen, both of which are direct consequences of microbial respiration. PMID:11872499

  10. Oxidant production from corrosion of nano- and microparticulate zero-valent iron in the presence of oxygen: a comparative study.

    PubMed

    Lee, Hongshin; Lee, Hye-Jin; Kim, Hyung-Eun; Kweon, Jihyang; Lee, Byeong-Dae; Lee, Changha

    2014-01-30

    In aqueous solution, zero-valent iron (ZVI, Fe(0)) is known to activate oxygen (O2) into reactive oxidants such as hydroxyl radical and ferryl ion capable of oxidizing contaminants. However, little is known about the effect of the particle size of ZVI on the yield of reactive oxidants. In this study, the production of reactive oxidants from nanoparticulate and microparticulate ZVIs (denoted as nZVI and mZVI, respectively) was comparatively investigated in the presence of O2 and EDTA. To quantify the oxidant yield, excess amount of methanol was employed, and the formation of its oxidation product, formaldehyde (HCHO), was monitored. The concentration of HCHO in the nZVI/O2 system rapidly reached the saturation value, whereas that in the mZVI/O2 system gradually increased throughout the entire reaction time. The mZVI/O2 system exhibited higher yields of HCHO than the nZVI/O2 system under both acidic and neutral pH conditions. The higher oxidant yields in the mZVI/O2 system are mainly attributed to the less reactivity of the mZVI surface with hydrogen peroxide (H2O2) relative to the surface of nZVI, which minimize the loss of H2O2 by ZVI (i.e., the two-electron reduction of H2O2 into water). In addition, the slow dissolution of Fe(II) from mZVI was found to be partially responsible for the higher oxidant yields at neutral pH. PMID:24361799

  11. Phosphine by bio-corrosion of phosphide-rich iron.

    PubMed

    Glindemann, D; Eismann, F; Bergmann, A; Kuschk, P; Stottmeister, U

    1998-01-01

    Phosphine is a toxic agent and part of the phosphorus cycle. A hitherto unknown formation mechanism for phosphine in the environment was investigated. When iron samples containing iron phosphide were incubated in corrosive aquatic media affected by microbial metabolites, phosphine was liberated and measured by gas chromatography. Iron liberates phosphine especially in anoxic aquatic media under the influence of sulfide and an acidic pH. A phosphine-forming mechanism is suggested: Phosphate, an impurity of iron containing minerals, is reduced abioticly to iron phosphide. When iron is exposed to the environment (e.g. as outdoor equipment, scrap, contamination in iron milled food or as iron meteorites) and corrodes, the iron phosphide present in the iron is suspended in the medium and can hydrolyze to phosphine. Phosphine can accumulate to measurable quantities in anoxic microbial media, accelerating corrosion and preserving the phosphine formed from oxidation. PMID:19005813

  12. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    NASA Astrophysics Data System (ADS)

    Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

    2015-12-01

    Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  13. Influence of compositional modifications on the corrosion of iron aluminides of molten nitrate salts

    SciTech Connect

    Tortorelli, P.F.; Bishop, P.S.

    1991-01-01

    The corrosion of iron-aluminum alloys by molten nitrate salt as a function of aluminum, chromium, and other minor elements has been studied as part of an alloy design effort aimed at the development of a strong, ductile, corrosion-resistant FeAl type of aluminide. Short- term weight change data were used to examine the compositional dependence of the corrosion processes that occurred upon exposure of iron aluminides to highly oxidizing nitrate salts of 650{degrees}C. Corrosion resistance was found to increase with increasing aluminum concentrations of the alloy up to approximately 30 at. % Al. Chromium additions to the aluminide were not detrimental and may have improved the corrosion behavior for certain aluminum concentrations. No effects of minor alloying additions (C, B, Ti, and Zr) could be determined. The best overall corrosion resistance as measured by weight change results were obtained for an Fe-35.8 at. % Al aluminide containing some chromium. Based on linear weight loss kinetics, the weight change measurements for the most resistant compositions predict corrosion rates of 300 {mu}m/year or less at 650{degrees}C. These rates are substantially better than typical nickel-based alloys and stainless steels. From a consideration of the weight changes; the microstructural, thermodynamic, and X-ray diffraction data; and the salt analyses, corrosion of iron aluminides by the molten nitrate salt appears to be controlled by oxidation of base metal components and a slow release of material from an aluminum-rich product layer into the salt. The rate of release was substantially lower than that previously found for iron and iron-based alloys. This would imply that corrosion of iron aluminides could be minimized by maximizing the surface coverage of this aluminum-rich layer either by alloying or by an appropriate preoxidation treatment.

  14. Detection of iron corrosion by terahertz time-domain spectroscopy

    NASA Astrophysics Data System (ADS)

    Zhao, Hui; Wu, Di-bo; Zhan, Hong-lei; Sun, Qing; Zhao, Kun

    2015-11-01

    The iron tablets, which were exposed in salt spray with different periods, were investigated in the 0.2~2.0 THz using reflection-type terahertz time-domain spectroscopy (THz-TDS) in vacuum environment at room temperature. The sample signals are attenuated in comparison to the reference signals with increasing the corrosion time. The THz spectroscopy peak EP and reflectivity (R) of samples strongly depended on corrosion time t with EP ∝ t-1 and R ∝ t-1. The THz characteristics of iron sheets in salt spray indicate that reflection THz-TDS will contribute to the development of non-destructive testing of corrosion in pipelines.

  15. An in situ corrosion study of Middle Ages wrought iron bar chains in the Amiens Cathedral

    NASA Astrophysics Data System (ADS)

    Grassini, S.; Angelini, E.; Parvis, M.; Bouchar, M.; Dillmann, P.; Neff, D.

    2013-12-01

    The corrosion behaviour of Middle Ages wrought iron bar chains exposed to indoor atmospheric corrosion for hundred of years in the Notre Dame Cathedral of Amiens (France) has been evaluated by means of Electrochemical Impedance Spectroscopy (EIS), a well-established electrochemical technique extensively used for testing anticorrosive properties of metal coatings. The measurements have been performed in situ with a portable EIS instrument designed to work as a standalone device, in six different areas of the wrought iron bar chains characterized by different aesthetical appearance. Moreover, a properly designed electrochemical cell has been employed to carry out the impedance measurements without affecting the artefacts surfaces. The wrought iron bar chains, as evidenced by μ-Raman and microscopic analyses, are covered by corrosion products constituted by iron oxides and oxyhydroxides, such as goethite, lepidocrocite, maghemite, akaganeite, organized in complex layered structures. In situ EIS allows one to investigate the phenomena involved at the electrochemical interfaces among the various corrosion products and to assess and predict their corrosion behaviour. From the analysis of the experimental findings of this monitoring campaign, EIS measurements can be proposed to restorers/conservators as a reliable indicator of dangerous situations on which they must act for the preservation of the iron artefacts.

  16. Iron corrosion in Callovo Oxfordian argilite: From experiments to thermodynamic/kinetic modelling

    NASA Astrophysics Data System (ADS)

    de Combarieu, G.; Barboux, P.; Minet, Y.

    Many designs for high-level nuclear waste deep geological disposal include steel waste canister and low-alloy steel overpacks. The container and overpack corrosion products may affect the alteration kinetics of nuclear waste glass and contaminant retention properties due to mineralogical transformation in the surrounding clay. To better quantify the effect of corrosion on the mineralogical alteration of the clay, the present study reports the corrosion of pure iron in raw Callovo-Oxfordian argilite. Batch experiments have been carried out at 90 °C, from one to six months, under oxygen-free atmosphere. Iron corrosion kinetics and secondary mineral formation have been studied with quantitative XRD measurements. Chemical analyses have been performed by ICP-AES, ICP-MS and ionic chromatography. Eh and pH have also been monitored along with the reaction progress. The phases formed from the Fe release in solution are magnetite and Fe-rich silicate from the serpentine group (greenalite or cronstedtite) or chlorite. These phases are associated to the dissolution of quartz, illite and interstratified illite/smectite mixed layers. Solution analyses show that the Si, Fe, Mg and Al concentrations are controlled at a very low level by the precipitation of newly formed phases, although a noticeable pH increase (from 7 to 10 at 90 °C) is associated to iron corrosion. In the conditions of the experiments, the iron corrosion rate has been measured ( Riron = 6 × 10 -9 mol/m 2/s equivalent to 1.4 μm/year) and is in good agreement with previous works. The use of the geochemical code CHESS based on (i) solution analysis, (ii) mineral quantification and (iii) determination of kinetic data for iron corrosion allows to reproduce accurately this reaction-path. Fractionation of dissolved iron between iron silicate and magnetite can be correctly predicted, as well as the pH, Eh and other minerals stability.

  17. The impact of gallic acid on iron gall ink corrosion

    NASA Astrophysics Data System (ADS)

    Rouchon-Quillet, V.; Remazeilles, C.; Bernard, J.; Wattiaux, A.; Fournes, L.

    Many old manuscripts suffer from iron-gall ink corrosion, threatening our graphic heritage. Corroded papers become brown and brittle with age. The chemical reactions involved in this corrosion are relatively well known: they include both acidic hydrolysis and oxidation catalysed by free iron(II). Yet, a great variety of iron-gall ink recipes, including a wide range of constituents can be found in the literature and the visual aspect of old inks, can be very different from one inscription to another, even if they have been written on the same sheet of paper. This suggests that even if the free iron(II) plays a dominant role in the paper alteration, the contribution of other ingredients should not be neglected. For this reason, we explored the impact gallic acid may have on the corrosion mechanisms and in particular on the oxidation reactions. These investigations were carried out on laboratory probes prepared with paper sheets immersed in different solutions, all containing the same amount of iron sulphate, and different gallic acid concentrations. These probes were then artificially aged and their degradation state was evaluated by bursting strength measurements, FTIR spectrometry and Mössbauer spectrometry. All these analyses lead us to conclude that gallic acid has an influence on the iron(III)/iron(II) ratio, probably because of its reducing properties.

  18. Hypersensitivity from intravenous iron products.

    PubMed

    Bircher, Andreas J; Auerbach, Michael

    2014-08-01

    In the last several years, intravenous therapy with iron products has been more widely used. Although it has been a standard procedure in dialysis-associated anemia since the early 1990s, its use is expanding to a host of conditions associated with iron deficiency, especially young women with heavy uterine bleeding and pregnancy. Free iron is associated with unacceptable high toxicity inducing severe, hemodynamically significant symptoms. Subsequently, formulations that contain the iron as an iron carbohydrate nanoparticle have been designed. With newer formulations, including low-molecular-weight iron dextran, iron sucrose, ferric gluconate, ferumoxytol, iron isomaltoside, and ferric carboxymaltose, serious adverse events are rare. PMID:25017687

  19. Green rust', iron solubility and the role of chloride in the corrosion of steel at high pH

    SciTech Connect

    Sagoe-Crentsil, K.K.; Glasser, F.P. . Department of Chemistry)

    1993-07-01

    The solubility of iron, as well as nature of the solid corrosion products, influences greatly the kinetics and mechanism of reaction of steel embedded in cement or concrete. At high pH, ferric iron has a very low solubility, corrosion product. However, at pH [approximately]13, low chloride ion concentrations are inimical to spinel formation; the solubility-limiting solid corrosion product is instead green rust'', a layer-structured hydrate containing both Fe[sup 2+] and Fe[sup 3+] and Cl[sup [minus

  20. Microbial extracellular electron transfer and its relevance to iron corrosion.

    PubMed

    Kato, Souichiro

    2016-03-01

    Extracellular electron transfer (EET) is a microbial metabolism that enables efficient electron transfer between microbial cells and extracellular solid materials. Microorganisms harbouring EET abilities have received considerable attention for their various biotechnological applications, including bioleaching and bioelectrochemical systems. On the other hand, recent research revealed that microbial EET potentially induces corrosion of iron structures. It has been well known that corrosion of iron occurring under anoxic conditions is mostly caused by microbial activities, which is termed as microbiologically influenced corrosion (MIC). Among diverse MIC mechanisms, microbial EET activity that enhances corrosion via direct uptake of electrons from metallic iron, specifically termed as electrical MIC (EMIC), has been regarded as one of the major causative factors. The EMIC-inducing microorganisms initially identified were certain sulfate-reducing bacteria and methanogenic archaea isolated from marine environments. Subsequently, abilities to induce EMIC were also demonstrated in diverse anaerobic microorganisms in freshwater environments and oil fields, including acetogenic bacteria and nitrate-reducing bacteria. Abilities of EET and EMIC are now regarded as microbial traits more widespread among diverse microbial clades than was thought previously. In this review, basic understandings of microbial EET and recent progresses in the EMIC research are introduced. PMID:26863985

  1. Corrosion of high-level radioactive waste iron-canisters in contact with bentonite.

    PubMed

    Kaufhold, Stephan; Hassel, Achim Walter; Sanders, Daniel; Dohrmann, Reiner

    2015-03-21

    Several countries favor the encapsulation of high-level radioactive waste (HLRW) in iron or steel canisters surrounded by highly compacted bentonite. In the present study the corrosion of iron in contact with different bentonites was investigated. The corrosion product was a 1:1 Fe layer silicate already described in literature (sometimes referred to as berthierine). Seven exposition test series (60 °C, 5 months) showed slightly less corrosion for the Na-bentonites compared to the Ca-bentonites. Two independent exposition tests with iron pellets and 38 different bentonites clearly proved the role of the layer charge density of the swelling clay minerals (smectites). Bentonites with high charged smectites are less corrosive than bentonites dominated by low charged ones. The type of counterion is additionally important because it determines the density of the gel and hence the solid/liquid ratio at the contact to the canister. The present study proves that the integrity of the multibarrier-system is seriously affected by the choice of the bentonite buffer encasing the metal canisters in most of the concepts. In some tests the formation of a patina was observed consisting of Fe-silicate. Up to now it is not clear why and how the patina formed. It, however, may be relevant as a corrosion inhibitor. PMID:25536393

  2. Spatial distribution of crystalline corrosion products formed during corrosion of stainless steel in concrete

    SciTech Connect

    Serdar, Marijana; Meral, Cagla; Kunz, Martin; Bjegovic, Dubravka; Wenk, Hans-Rudolf; Monteiro, Paulo J.M.

    2015-05-15

    The mineralogy and spatial distribution of nano-crystalline corrosion products that form in the steel/concrete interface were characterized using synchrotron X-ray micro-diffraction (μ-XRD). Two types of low-nickel high-chromium reinforcing steels embedded into mortar and exposed to NaCl solution were investigated. Corrosion in the samples was confirmed by electrochemical impedance spectroscopy (EIS). μ-XRD revealed that goethite (α-FeOOH) and akaganeite (β-FeOOH) are the main iron oxide–hydroxides formed during the chloride-induced corrosion of stainless steel in concrete. Goethite is formed closer to the surface of the steel due to the presence of chromium in the steel, while akaganeite is formed further away from the surface due to the presence of chloride ions. Detailed microstructural analysis is shown and discussed on one sample of each type of steel. - Highlights: • Synchrotron micro-diffraction used to map the distribution of crystalline phases. • Goethite and akaganeite are the main corrosion products during chloride induced corrosion in mortar. • Layers of goethite and akaganeite are negatively correlated. • EDS showed Cr present in corrosion products identified by SEM.

  3. A Theoretical Study of Carbohydrates as Corrosion Inhibitors of Iron

    NASA Astrophysics Data System (ADS)

    Khalil, Salim M.; Ali-Shattle, Elbashir E.; Ali, Nozha M.

    2013-09-01

    The inhibitive effect of fructose, glucose, lactose, maltose, and sucrose against the iron corrosion is investigated using density functional theory at the B3LYP/6-31 G level (d) to search the relation between the molecular structure and corrosion inhibition. The electronic properties such as the energy of the highest occupied molecular orbital (HOMO), the energy of lowest unoccupied orbital (LUMO), the energy gap (LUMO-HOMO), quantum chemical parameters such as hardness, softness, the fraction of the electron transferred, and the electrophilicity index are reported. The inhibition efficiency of the investigated carbohydrates follows the trend: maltose

  4. Electrochemical corrosion of iron-magnesium-alumina spinel (FMAS) in molten potassium salts and coal slag

    SciTech Connect

    Marchant, D.D.; Griffin, C.W.; Bates, J.L.

    1981-01-01

    Iron, magnesium-alumina spinel (FMAS) (0.25 Fe/sub 3/O/sub 4/ . 0.75 MgAl/sub 2/O/sub 4/) has been considered for use as an electrode in magnetohydrodynamic (MHD) generator channels. Predominantly an electronic conductor, FMAS has adequate electrical conductivity (>1 S/m) above 520/sup 0/K. In addition, FMAS can be easily fabricated into a form and sintered in air to >90% theoretical density and has a melting point of 2124 +- 20/sup 0/K. Laboratory tests to measure both the electrochemical and chemical corrosion of FMAS in molten K/sub 2/CO/sub 3/, K/sub 2/SO/sub 4/ and coal slags were developed at the Pacific Northwest Laboratory to evaluate the relative corrosion of FMAS. Under isothermal conditions, a direct electric current was passed between an anode and a cathode through a molten electrolyte. The molten coal slags were synthetic high-calcium, low-iron Montana Rosebud and low-calcium, high-iron Illinois No. 6. Evaluations of electrochemical corrosion were made as functions of current density, temperature, and slag composition. These results were compared to those of FMAS tested without electric current. The corrosion rates and reaction products were investigated by optical microscopy and scanning electron microscopy. Overall, FMAS has too-high an electrochemical corrosion rate to be considered as MHD electrodes in Montana Rosebud coal slag or in systems where only molten potassium salts are present. However, FMAS may be considered for use in high-iron coal slags although the corrosion rates are still quite high even in these slags.

  5. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  6. Aqueous corrosion characteristics and corrosion-related cracking susceptibilities of Fe sub 3 Al-type iron aluminides

    SciTech Connect

    Buchanan, R.A.; Kim, J.G. . Dept. of Materials Science and Engineering)

    1991-04-01

    In certain fossil-energy applications, iron aluminides may be subjected to ambient-temperature aqueous corrosion conditions. In the present project, the aqueous corrosion characteristics and the cracking tendencies under aqueous-corrosion conditions were studied. In these studies, electrochemical, immersion and electrochemical-mechanical evaluation techniques were employed. For a range of iron-aluminide compositions, cyclic anodic polarization tests were conducted in a number of electrolytes to provide information on anodic dissolution characteristics including tendencies for either active uniform corrosion, localized corrosion, or passivation. Average corrosion penetration rates were determined by application of Tafel methods or the polarization-resistance method in combination with Faraday's law. Immersion test methods were employed to verify corrosion behavior as determined by electrochemical methods and to evaluate localized-corrosion initiation times. U-bend corrosion tests were conducted at open-circuit corrosion potentials and at potentiostatically-controlled anodic and cathodic potentials to investigate the cracking tendencies of selected iron aluminides and to provide information on the cracking mechanism. And finally, slow-strain-rate corrosion tests were conducted at open-circuit and potentiostatically-controlled cathodic potentials to study the ductility response as related to cracking tendencies and the mechanism responsible. 32 refs., 19 figs., 11 tabs.

  7. Iron Corrosion Observations: Pu(VI)-Fe Reduction Studies

    SciTech Connect

    Reed, Donald T.; Swanson, Juliet S.; Richmann, Michael K.; Lucchini, Jean-Francois; Borkowski, Marian

    2012-09-11

    Iron and Pu Reduction: (1) Very different appearances in iron reaction products were noted depending on pH, brine and initial iron phase; (2) Plutonium was associated with the Fe phases; (3) Green rust was often noted at the higher pH; (4) XANES established the green rust to be an Fe2/3 phase with a bromide center; and (5) This green rust phase was linked to Pu as Pu(IV).

  8. Investigation on corrosion stratigraphy and morphology in some Iron Age bronze alloys vessels by OM, XRD and SEM-EDS methods

    NASA Astrophysics Data System (ADS)

    Oudbashi, Omid; Hasanpour, Ata; Davami, Parviz

    2016-04-01

    The recently study of the corrosion in some bronze artefacts from the Sangtarashan Iron Age site, western Iran, was established to identify corrosion morphology and mechanism in these objects. The corrosion layers in 22 samples were studied by optical microscopy, scanning electron microscopy-energy-dispersive X-ray spectroscopy and X-ray diffraction methods. The results showed that a thin corrosion crust has formed on the surface of bronzes with a triple-layer structure, including two internal and one external corrosion layers. The formation of these layers is due to copper leaching from the bronze surface. The internal corrosion part has been a compact, tin-rich corrosion/oxidation product (noble patina) with some evidences from original metallurgical aspects of the bronze as well as a very thin layer beneath the tin-rich layer. External corrosion products have been identified as basic copper carbonates, malachite and azurite. Based on the results, the corrosion morphology in the Sangtarashan Iron Age bronzes is due to long-term burial in an appropriate environment in a moderately corrosive soil. Although it is the first time to investigate Iron Age bronzes from Iran, this corrosion morphology is partially similar to type I corrosion morphology observed in archaeological bronze objects; nevertheless, some deviations are visible in comparison with previously established patterns.

  9. Glass corrosion in the presence of iron-bearing materials and potential corrosion suppressors

    SciTech Connect

    Reiser, Joelle T.; Neill, Lindsay; Weaver, Jamie L.; Parruzot, Benjamin; Musa, Christopher; Neeway, James J.; Ryan, Joseph V.; Qafoku, Nikolla; Gin, Stephane; Wall, Nathalie

    2015-07-16

    A complete understanding of radioactive waste glass interactions with near-field materials is essential for appropriate nuclear waste repository performance assessment. In many geologic repository designs, Fe is present in both the natural environment and in the containers that will hold the waste glasses. In this paper we discuss investigations into the alteration of International Simple Glass (ISG) in the presence of Fe0 foil and hematite (Fe2O3). ISG alteration is more pronounced in the presence of Fe0 than with hematite. Additionally, minimal glass corrosion is observed for distances equal to 5 mm between Fe materials and ISG, but substantial glass corrosion is observed for systems exhibiting full contact between Fe0 material and ISG. Diatomaceous earth appears to be a better corrosion suppressant than silica when present with iron and ISG.

  10. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, Chain T.; McKamey, Claudette G.; Tortorelli, Peter F.; David, Stan A.

    1994-01-01

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium.

  11. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, C.T.; McKamey, C.G.; Tortorelli, P.F.; David, S.A.

    1994-06-14

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium. 9 figs.

  12. Effect of extracellular polymeric substances on corrosion of cast iron in the reclaimed wastewater.

    PubMed

    Jin, Juntao; Wu, Guangxue; Zhang, Zhenhua; Guan, Yuntao

    2014-08-01

    Microorganisms were cultured in the R2A medium with inoculum from biofilm in a reclaimed wastewater distribution system and then extracellular polymeric substances (EPS) were extracted from the culture. Characterization of EPS and their effects on the corrosion of cast iron were examined. EPS extracted from different culturing stages contained different proportions of protein and polysaccharide but with similar functional groups. All types of EPS could inhibit cast iron corrosion and the EPS from the stationary stage had the highest inhibition efficiency. The inhibition efficiency was increased with addition of a small amount of EPS while decreased with excessive amount of EPS. EPS formed a protective film on the metal surface, which retarded the cathodic reduction of oxygen. Excessive amount of EPS promoted anodic dissolution through EPS-Fe binding. The CO and C(O, N) in EPS could be the anodic electrochemical sites with possible products of C(C, H). PMID:24618284

  13. Corrosion performance of iron aluminides in single- and multioxidant environments.

    SciTech Connect

    Natesan, K.

    1998-06-22

    Iron aluminide intermetallics are being developed for use as structural materials and/or as cladding for conventional engineering alloys. In addition to their strength advantages, these materials exhibit excellent resistance to corrosion in single- and multioxidant environments at elevated temperatures through the formation of slow-growing, adherent alumina scales. Even though these intermetallics develop protective oxide scales in single-oxidant environments, the simultaneous presence of several reactants in the environment (typical of practical systems) can lead to development of oxide scales that are nonprotective and that undergo breakaway corrosion, or to nonoxide scales that are detrimental to the performance of the underlying alloy. This paper describes the corrosion performance of Fe-Al intermetallics in environments that contain sulfur, carbon, chlorine, and oxygen and that are typical of fossil energy systems. Emphasis is on mechanisms of scale development and breakdown, performance envelopes for long-term usage of these materials, and approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics to improve their corrosion resistance.

  14. Corrosion performance of iron aluminides in fossil energy environments

    SciTech Connect

    Natesan, K.

    1997-12-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification and combustion is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S or SO{sub 2} and chlorine as HCl. This paper presents a comprehensive review of the current status of the corrosion performance of alumina scales that are thermally grown on Fe-base alloys, including iron aluminides, in multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the electrospark deposition process or by weld overlay techniques.

  15. Effect of multiphase slug flow on the stability of corrosion product layer

    SciTech Connect

    Gopal, M.; Rajappa, S.

    1999-11-01

    Corrosion experiments were carried out under iron carbonate scale-forming conditions in a large diameter, multiphase flow system. Both oil/water and oil/water/gas slug flows were studied at pressures up to 0.79 MPa and temperatures of 60 C and 80 C. It was found that with increasing iron concentration, the corrosion rates were reduced to negligible values in oil/water flows. However, significant corrosion was seen in slug flow with clear evidence of damage to the corrosion product layer due to impact and possible collapse of gas bubbles and a considerable reduction in the layer thickness. Details of corrosion rates and corrosion coupon surface analysis are presented.

  16. Determining the Effect of Environmental Conditions on Iron Corrosion by Atomic Absorption

    ERIC Educational Resources Information Center

    Malel, Esteban; Shalev, Deborah E.

    2013-01-01

    Iron corrosion is a complex process that occurs when iron is exposed to oxygen and humidity and is exacerbated by the presence of chloride ions. The deterioration of iron structures or other components can be costly to society and is usually evaluated by following the properties of the corroding material. Here, the iron ions released into solution…

  17. Corrosion, stress corrosion cracking, and electrochemistry of the iron and nickel base alloys in caustic environments

    SciTech Connect

    Koehler, R.; Beck, F. H.; Agrawal, A. K.; Soendjasmono, B.; Staehle, R. W.

    1980-02-01

    The electrochemical behavior of high purity (99.95% to 99.99%) iron in 0.6M NaCl and 1.0M Na/sub 2/SO/sub 4/ containing H/sub 2/S (50 ppM to 34,000 ppM) was studied using cyclic voltammetry, chronoamperometry, and slow scan rate polarization. Results have indicated that iron does undergo passivation in sulfate solutions containing H/sub 2/S. Iron dissolution depends on the presence of Cl/sup -/, the concentration of H/sub 2/S and solution pH. An equation is given that describes the anodic Tafel current densities. The slow strain rate test was used to evaluate the effect of electrode potential on the susceptibility of 2-1/4Cr, Mo steel to stress corrosion cracking in boiling 50% NaOH solution. Susceptibility decreased and general corrosion increased with increasing potentials. Failures contained a combination of ductile and brittle fracture. Time-to-failure was longest for controlled potentials of -700 and -600mV (Hg/HgO reference) in the -1100 to -400mV range used in this study.

  18. Effect of sulfate on the transformation of corrosion scale composition and bacterial community in cast iron water distribution pipes

    EPA Science Inventory

    The stability of iron corrosion products and the bacterial composition of biofilm in drinking water distribution systems (DWDS) could have great impact on the water safety at the consumer ends. In this work, pipe loops were setup to investigate the transformation characteristics ...

  19. Corrosion behavior of carbon steel in the presence of two novel iron-oxidizing bacteria isolated from sewage treatment plants.

    PubMed

    Ashassi-Sorkhabi, H; Moradi-Haghighi, M; Zarrini, G; Javaherdashti, R

    2012-02-01

    In this work, two novel iron oxidizing bacteria (IOB), namely Gordonia sp. MZ-89 and Enterobacter sp. M01101, were isolated from sewage treatment plants and identified by biochemical and molecular methods. Then, microbially influenced corrosion (MIC) of carbon steel in the presence of these bacteria was investigated. The electrochemical techniques such as potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS) were used to measure the corrosion rate and observe the corrosion mechanism. The results showed that the existence of these microorganisms decreased the corrosion potential and enhanced the corrosion rate. Scanning electron microscopy (SEM) images revealed the ground boundary attacks and pitting on carbon steel samples in the presence of these bacteria after polarization. Corrosion scales were identified with X-ray diffraction (XRD). It was demonstrated that these bacteria can greatly affect the crystalline phase of corrosion products that also confirmed by SEM results. It was inferred that these bacteria were responsible for the corrosion of carbon steel, especially in the form of localized corrosion. PMID:21695454

  20. Corrosion resistance of cast irons and titanium alloys as reference engineered metal barriers for use in basalt geologic storage: a literature assessment

    SciTech Connect

    Charlot, L.A.; Westerman, R.E.

    1981-07-01

    A survey and assessment of the literature on the corrosion resistance of cast irons and low-alloy titanium are presented. Selected engineering properties of cast iron and titanium are briefly described; however, the corrosion resistance of cast iron and titanium in aqueous solutions or in soils and their use in a basalt repository are emphasized. In evaluating the potential use of cast iron and titanium as structural barrier materials for long-lived nuclear waste packages, it is assumed that titanium has the general corrosion resistance to be used in relatively thin cross sections whereas the cost and availability of cast iron allows its use even in very thick cross sections. Based on this assumption, the survey showed that: The uniform corrosion of low-alloy titanium in a basalt environment is expected to be extremely low. A linear extrapolation of general corrosion rates with an added corrosion allowance suggests that a 3.2- to 6.4-mm-thick wall may have a life of 1000 yr. Pitting and crevice corrosion are not likely corrosion modes in basalt ground waters. It is also unlikely that stress corrosion cracking (SCC) will occur in the commercially pure (CP) titanium alloy or in palladiumor molybdenum-alloyed titanium materials. Low-alloy cast irons may be used as barrier metals if the environment surrounding the metal keeps the alloy in the passive range. The solubility of the corrosion product and the semipermeable nature of the oxide film allow significant uniform corrosion over long time periods. A linear extrapolation of high-temperature corrosion rates on carbon steels and corrosion rates of cast irons in soils gives an estimated metal penetration of 51 to 64 mm after 1000 yr. A corrosion allowance of 3 to 5 times that suggests that an acceptable cast iron wall may be from 178 to 305 mm thick. Although they cannot be fully assessed, pitting and crevice corrosion should not affect cast iron due to the ground-water chemistry of basalt.

  1. Wear of iron and nickel in corrosive liquid environments

    NASA Technical Reports Server (NTRS)

    Miyoshi, Kazuhisa; Rengstorff, George W. P.

    1987-01-01

    Friction and wear behavior of Fe and Ni sliding on aluminum oxide in aerated sulfuric acid and hydrochloric acid were investigated. The results show that the concentration of acid is an important factor in controlling the metal loss caused by wear corrosion processes in the acids. At very dilute acid concentration (10 to the -4 N), Fe behaves differently from Ni. Fe develops a soft, friable deposit, while Ni develops no corrosion layer. The formation and removal of the corrosion deposit on Fe resulted in high metal loss and coefficient of friction, as compared to the relatively low metal loss and coefficient of friction observed for Ni. At slightly higher acid concentration (10 to the -3 and 10 to the -2 N), no corrosion products were produced on both Fe and Ni. Wear of Fe and Ni was generally at a minimum. At higher acid concentration (10 to the -1 N and above), loss of Fe and Ni increased as the acid concentration increased. In sulfuric acid the maximum loss of both Fe and Ni was at 7.5 N (30%) concentration, and the metal losses of both Fe and Ni dropped markedly at 15 N (50%) and above. In hydrochloric acid, however, the Fe loss continued to increase with the increase of acid concentration, and the maximum Fe loss occurred in the most concentrated acid (12.1 N, 37%). There were variations in loss with Ni from specimen to specimen examined in hydrochloric acids (10 to the -1 N and above). The coefficient of friction for Ni increased slightly with an increase in acid concentration up to 10 to the -2 N. When corrosion started to dominate in the wear-corrosion process, the coefficient of friction decreased in both sulfuric and hydrochloric acids at 10 to the -1 N and above.

  2. Friction and Wear of Iron in Corrosive Media

    NASA Technical Reports Server (NTRS)

    Rengstorff, G. W. P.; Miyoshi, K.; Buckley, D. H.

    1982-01-01

    Friction and wear experiments were conducted with elemental iron exposed to various corrosive media including two acids, base, and a salt. Studies involved various concentrations of nitric and sulfuric acids, sodium hydroxide, and sodium chloride. Load and reciprocating sliding speed were kept constant. With the base NaOH an increase in normality beyond 0.01 N resulted in a decrease in both friction and wear. X-ray photoelectron spectroscopy (XPS) analysis of the surface showed a decreasing concentration of ferric oxide (Fe2O3) on the iron surface with increasing NaOH concentration. With nitric acid (HNO3) friction decreased in solutions to 0.05 N, beyond which no further change in friction was observed. The concentration of Fe2O3 on the surface continued to increase with increasing normality. XPS analysis revealed the presence of sulfates in addition of Fe2O3 on surfaces exposed to sulfuric acid and iron chlorides but no sodium on surfaces exposed to NaCl.

  3. Corrosion Product Film-Induced Stress Facilitates Stress Corrosion Cracking

    PubMed Central

    Wang, Wenwen; Zhang, Zhiliang; Ren, Xuechong; Guan, Yongjun; Su, Yanjing

    2015-01-01

    Finite element analyses were conducted to clarify the role of corrosion product films (CPFs) in stress corrosion cracking (SCC). Flat and U-shaped edge-notched specimens were investigated in terms of the CPF-induced stress in the metallic substrate and the stress in the CPF. For a U-shaped edge-notched specimen, the stress field in front of the notch tip is affected by the Young’s modulus of the CPF and the CPF thickness and notch geometry. The CPF-induced tensile stress in the metallic substrate is superimposed on the applied load to increase the crack tip strain and facilitate localized plasticity deformation. In addition, the stress in the CPF surface contributes to the rupture of the CPFs. The results provide physical insights into the role of CPFs in SCC. PMID:26066367

  4. Corrosion Product Film-Induced Stress Facilitates Stress Corrosion Cracking.

    PubMed

    Wang, Wenwen; Zhang, Zhiliang; Ren, Xuechong; Guan, Yongjun; Su, Yanjing

    2015-01-01

    Finite element analyses were conducted to clarify the role of corrosion product films (CPFs) in stress corrosion cracking (SCC). Flat and U-shaped edge-notched specimens were investigated in terms of the CPF-induced stress in the metallic substrate and the stress in the CPF. For a U-shaped edge-notched specimen, the stress field in front of the notch tip is affected by the Young's modulus of the CPF and the CPF thickness and notch geometry. The CPF-induced tensile stress in the metallic substrate is superimposed on the applied load to increase the crack tip strain and facilitate localized plasticity deformation. In addition, the stress in the CPF surface contributes to the rupture of the CPFs. The results provide physical insights into the role of CPFs in SCC. PMID:26066367

  5. 21 CFR 310.518 - Drug products containing iron or iron salts.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 5 2011-04-01 2011-04-01 false Drug products containing iron or iron salts. 310... Drug products containing iron or iron salts. Drug products containing elemental iron or iron salts as...) that contains iron or iron salts for use as an iron source shall bear the following statement:...

  6. 21 CFR 310.518 - Drug products containing iron or iron salts.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 5 2014-04-01 2014-04-01 false Drug products containing iron or iron salts. 310... Drug products containing iron or iron salts. Drug products containing elemental iron or iron salts as...) that contains iron or iron salts for use as an iron source shall bear the following statement:...

  7. 21 CFR 310.518 - Drug products containing iron or iron salts.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 5 2013-04-01 2013-04-01 false Drug products containing iron or iron salts. 310... Drug products containing iron or iron salts. Drug products containing elemental iron or iron salts as...) that contains iron or iron salts for use as an iron source shall bear the following statement:...

  8. 21 CFR 310.518 - Drug products containing iron or iron salts.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 5 2012-04-01 2012-04-01 false Drug products containing iron or iron salts. 310... Drug products containing iron or iron salts. Drug products containing elemental iron or iron salts as...) that contains iron or iron salts for use as an iron source shall bear the following statement:...

  9. 21 CFR 310.518 - Drug products containing iron or iron salts.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 5 2010-04-01 2010-04-01 false Drug products containing iron or iron salts. 310... Drug products containing iron or iron salts. Drug products containing elemental iron or iron salts as...) that contains iron or iron salts for use as an iron source shall bear the following statement:...

  10. Can Dynamic Bubble Templating Play a Role in Corrosion Product Morphology?

    SciTech Connect

    Gerke, T.L.; Scheckel, K.G.; Ray, R.I.; Little, B.J.

    2012-05-09

    Dynamic templating as a result of cathodic hydrogen gas production is suggested as a possible mechanism for the formation of tube-like corrosion products on an unlined cast iron pipe in a drinking water distribution system. Mounds of corrosion product, with protruding tubes and freestanding tubes, were observed within a single 30 cm section of piping. Internal morphologies for all shapes were texturally complex although mineralogically simple, composed of two iron oxide/oxyhydroxides minerals: {alpha}-FeOOH (goethite) and Fe{sub 3}O{sub 4} (magnetite). Static templating by either microorganisms or minerals was rejected as a possible mechanism for tube formation in this study.

  11. Thermodynamic Development of Corrosion Rate Modeling in Iron Phosphate Glasses

    SciTech Connect

    Schlesinger, Mark; Brow, Richard

    2011-10-31

    A two-year research program investigated links between the thermodynamic properties of phosphate glasses and their corrosion rates in different solutions. Glasses in the Na2O-CaO-P2O5 and Na2O-Fe2O3-PO5 systems were prepared and characterized. These glasses were then exposed in bulk and powder form to acid (0.1M HCl), basic (0.1M KOH) and neutral (deionized water) solutions at varying exposure times and temperatures. Analysis of the solution and the glass after exposure determined the rate and type of corrosion that occurred. Simultaneously, efforts were made to determine the thermodynamic properties of solid iron phosphate compounds. This included measurement of low temperature (5-300 K) heat capacities, measured at Brigham Young University; the attempted use of a Parr calorimeter to measure ambient temperature enthalpies of formation; and attempted measurement of temperature heat capacities. Only the first of the three tasks was successfully accomplished. In lieu of experimental measurement of enthalpies of formation, first-principles calculation of enthalpies of formation was performed at Missouri S&T; these results will be used in subsequent modeling efforts.

  12. Numerical study: Iron corrosion-resistance in lead-bismuth eutectic coolant by molecular dynamics method

    SciTech Connect

    Arkundato, Artoto; Su'ud, Zaki; Abdullah, Mikrajuddin; Widayani,; Celino, Massimo

    2012-06-06

    In this present work, we report numerical results of iron (cladding) corrosion study in interaction with lead-bismuth eutectic coolant of advanced nuclear reactors. The goal of this work is to study how the oxygen can be used to reduce the corrosion rate of cladding. The molecular dynamics method was applied to simulate corrosion process. By evaluating the diffusion coefficients, RDF functions, MSD curves of the iron and also observed the crystal structure of iron before and after oxygen injection to the coolant then we concluded that a significant and effective reduction can be achieved by issuing about 2% number of oxygen atoms to lead-bismuth eutectic coolant.

  13. Pitting corrosion of iron in weakly alkaline chloride solutions

    SciTech Connect

    Makar, G.L.; Tromans, D.

    1996-04-01

    Chloride-induced pitting corrosion of iron at pH 10.5 and 25 C was examined by conducting quasi-steady-state (potentiostatic) polarization experiments in borate-buffered 0.1 M sodium chloride solutions with buffer concentrations from 0 M to 0.075 M. Values of the film breakdown potential (E{sub b}) were scattered at each buffer concentration, and the scatter band moved to higher potentials with increasing concentrations, indicating increased resistance to pitting. Consistent with this, pitting did not always occur at the higher buffer concentrations. E{sub b} measurements, optical and electron microscopy, X-ray microanalysis, and supplementary polarization experiments in lower-pH borate solutions suggested pitting in the iron -Cl{sup {minus}} system initiated within occluded regions, such as matrix-inclusion interfaces and exposed voids, where pH control was lost because of an inadequate local supply of buffer species. Pitting behavior was consistent with a mechanism dominated by mass transport, in which the presence of Cl{sup {minus}} prevented buffering of occluded regions by the borate specie H{sub 2}BO{sub 3}{sup {minus}}, allowing the ph to be driven into an acidic domain where the solubilities of ferrous hydroxide and ferric hydroxide are high.

  14. Corrosion Mechanisms of Steel and Cast Iron by Molten Aluminum

    NASA Astrophysics Data System (ADS)

    Balloy, David; Tissier, Jean-Charles; Giorgi, Marie-Laurence; Briant, Marc

    2010-09-01

    The corrosion mechanisms by liquid aluminum of three industrial materials have been studied: unalloyed steel (UAS), and ferritic and modified pearlitic cast irons (FCI and PCI, respectively). The behavior of these materials when in contact with liquid aluminum is different. Aluminum diffuses deep into the UAS and forms intermetallic compounds with iron at the surface and in the steel matrix. At the surface, only Fe2Al5 and FeAl3 are found. In the matrix, FeAl2 also is formed in agreement with the equilibrium Fe-Al diagram. From the matrix to FeAl2, the Al content in the ferrite increases progressively until Al saturation is reached. At this step, black elongated precipitates (Al4C3 and/or graphite) appear. Graphite lamellas present in both FCI and PCI constitute an efficient barrier to the Al diffusion. The high silicon content of the FCI leads to the formation of a phase free from Al and saturated in Si. For the PCI, a thin layer rich in Al and Si, which is formed between the matrix and Fe2Al5, limits the diffusion of atoms. The effects of Cr and P added in the PCI also are discussed.

  15. Iron production maintenance effectiveness system

    SciTech Connect

    Augstman, J.J.

    1996-12-31

    In 1989, an internal study in the Coke and Iron Maintenance Department identified the opportunities available to increase production, by decreasing unscheduled maintenance delays from 4.6%. A five year front loaded plan was developed, and presented to the company president. The plan required an initial investment of $1.4 million and a conservative break-even point was calculated to be 2.5 years. Due to budget restraints, it would have to be self-funded, i.e., generate additional production or savings, to pay for the program. The program began in 1991 at number 2 coke plant and the blast furnaces. This paper will describe the Iron Production Maintenance Effectiveness System (ME), which began with the mechanical and pipefitting trades.

  16. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  17. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  18. Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development

    NASA Astrophysics Data System (ADS)

    Farmer, Joseph; Choi, Jor-Shan; Saw, Cheng; Haslam, Jeffrey; Day, Dan; Hailey, Phillip; Lian, Tiangan; Rebak, Raul; Perepezko, John; Payer, Joe; Branagan, Daniel; Beardsley, Brad; D'Amato, Andy; Aprigliano, Lou

    2009-06-01

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was cosponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the U.S. Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition, materials synthesis, thermal stability, corrosion resistance, environmental cracking, mechanical properties, damage tolerance, radiation effects, and important potential applications. Amorphous alloys identified as SAM2X5 (Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4) and SAM1651 (Fe48Mo14Cr15Y2C15B6) have been produced as meltspun ribbons (MSRs), dropcast ingots, and thermal-spray coatings. Chromium (Cr), molybdenum (Mo), and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of MSRs and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently, thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests; good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while the open-circuit corrosion potentials (OCPs) were simultaneously monitored; reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber and suitable for criticality-control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and Ni-based materials, and are proving to have excellent wear

  19. Intravenous iron-containing products: EMA procrastination.

    PubMed

    2014-07-01

    A European reassessment has led to identical changes in the summaries of product characteristics (SPCs) for all intravenous iron-containing products: the risk of serious adverse effects is now highlighted, underlining the fact that intravenous iron-containing products should only be used when the benefits clearly outweigh the harms. Unfortunately, iron dextran still remains on the market despite a higher risk of hypersensitivity reactions than with iron sucrose. PMID:25162093

  20. Effects of 1000 C oxide surfaces on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

    SciTech Connect

    Buchanan, R.A.; Perrin, R.L.

    1997-12-01

    Results of electrochemical aqueous-corrosion studies at room temperature indicate that retained in-service-type high-temperature surface oxides (1000 C in air for 24 hours) on FA-129, FAL and FAL-Mo iron aluminides cause major reductions in pitting corrosion resistance in a mild acid-chloride solution designed to simulate aggressive atmospheric corrosion. Removal of the oxides by mechanical grinding restores the corrosion resistance. In a more aggressive sodium tetrathionate solution, designed to simulate an aqueous environment contaminated by sulfur-bearing combustion products, only active corrosion occurs for both the 1000 C oxide and mechanically cleaned surfaces at FAL. Results of slow-strain-rate stress-corrosion-cracking tests on FA-129, FAL and FAL-Mo at free-corrosion and hydrogen-charging potentials in the mild acid chloride solution indicate somewhat higher ductilities (on the order of 50%) for the 1000 C oxides retard the penetration of hydrogen into the metal substrates and, consequently, are beneficial in terms of improving resistance to environmental embrittlement. In the aggressive sodium tetrathionate solution, no differences are observed in the ductilities produced by the 1000 C oxide and mechanically cleaned surfaces for FAL.

  1. Modeling of corrosion product migration in the secondary circuit of nuclear power plants with WWER-1200

    NASA Astrophysics Data System (ADS)

    Kritskii, V. G.; Berezina, I. G.; Gavrilov, A. V.; Motkova, E. A.; Zelenina, E. V.; Prokhorov, N. A.; Gorbatenko, S. P.; Tsitser, A. A.

    2016-04-01

    Models of corrosion and mass transfer of corrosion products in the pipes of the condensate-feeding and steam paths of the secondary circuit of NPPs with WWER-1200 are presented. The mass transfer and distribution of corrosion products over the currents of the working medium of the secondary circuit were calculated using the physicochemical model of mass transfer of corrosion products in which the secondary circuit is regarded as a cyclic system consisting of a number of interrelated elements. The circuit was divided into calculated regions in which the change in the parameters (flow rate, temperature, and pressure) was traced and the rates of corrosion and corrosion products entrainment, high-temperature pH, and iron concentration were calculated. The models were verified according to the results of chemical analyses at Kalinin NPP and iron corrosion product concentrations in the feed water at different NPPs depending on pH at 25°C (pH25) for service times τ ≥ 5000 h. The calculated pH values at a coolant temperature t (pH t ) in the secondary circuit of NPPs with WWER-1200 were presented. The calculation of the distribution of pH t and ethanolamine and ammonia concentrations over the condensate feed (CFC) and steam circuits is given. The models are designed for developing the calculation codes. The project solutions of ATOMPROEKT satisfy the safety and reliability requirements for power plants with WWER-1200. The calculated corrosion and corrosion product mass transfer parameters showed that the model allows the designer to choose between the increase of the correcting reagent concentration, the use of steel with higher chromium contents, and intermittent washing of the steam generator from sediments as the best solution for definite regions of the circuit.

  2. Corrosion of iron: A study for radioactive waste canisters

    NASA Astrophysics Data System (ADS)

    Lagha, S. Ben; Crusset, D.; Mabille, I.; Tran, M.; Bernard, M. C.; Sutter, E.

    2007-05-01

    The purpose of this study is to examine the risks of atmospheric corrosion of steel waste canisters following their deep geological disposal in the temperature range from 303 to 363 K. The work was performed using iron samples deposited as thin films on a quartz crystal microbalance (QCM) and disposed in a climatic chamber. The experiments showed that, in the temperature under study (298-363 K), the mass increase due to the formation of oxide/hydroxide rose sharply above 70% RH, as is commonly observed at room temperatures, indicating that the phenomenon remains electrochemical in nature. Ex situ Raman spectrometric analyses indicate the formation of magnetite, maghemite and oxyhydroxides species in the 298-363 K temperature range, and for oxygen contents above 1 vol.%, whereas only Fe3O4 and γ-Fe2O3 are detected at 363 K. In this work, the kinetics of the rust growth is discussed, on the bases of the rate of mass increase and of the composition of the rust, as a function of the climatic parameters and the oxygen content of the atmosphere.

  3. Behavior of tritium permeation induced by water corrosion of alpha iron around room temperature

    SciTech Connect

    Otsuka, T.; Hashizume, K.

    2015-03-15

    Tritium (T) permeation leakage to surroundings is a great safety concern in fission and fusion reactor systems. T permeation potentially occurs from T contaminated water through cooling tubes or storage tank made of metals which dissolve some T evolved by water corrosion. In order to understand behaviors of hydrogen uptake and permeation in pure α-iron (αFe) during water corrosion around room temperature, hydrogen permeation experiments for an αFe membrane have been conducted by means of tritium tracer techniques. The present study suggests that hydrogen produced by water corrosion of αFe is trapped in product oxide layers to delay hydrogen uptake in αFe for a moment. However, the oxide layers do not work as a sufficient barrier for hydrogen uptake. Some of hydrogen dissolved in αFe normally diffuses and permeates through the bulk in the early stage of permeation. In a later stage, hydrogen permeation could be apparently stopped by the disappearance of concentration difference of tritium. Hydrogen partial pressure at the water/αFe interface could be ranged from 0.7 to 9.5 kPa around room temperature.

  4. CURRENT CORROSION BY-PRODUCTS AND CORROSION CONTROL RESEARCH

    EPA Science Inventory

    USEPA research in the area of corrosion control consists of a combination of in-house research and extramural projects. he extramural projects have recently addressed the corrosion of solder in some Long Island water supplies, impacts of municipal ion-exchange softening on corros...

  5. Erosion-corrosion behavior of austenitic cast iron in an acidic slurry medium

    NASA Astrophysics Data System (ADS)

    Yang, Ke; Sun, Lan; Liu, Yu-zhen; Fan, Hong-yuan

    2015-06-01

    A series of austenitic cast iron samples with different compositions were cast and a part of nickel in the samples was replaced by manganese for economic reason. Erosion-corrosion tests were conducted under 2wt% sulfuric acid and 15wt% quartz sand. The results show that the matrix of cast irons remains austenite after a portion of nickel is replaced with manganese. (Fe,Cr)3C is a common phase in the cast irons, and nickel is the main alloying element in high-nickel cast iron; whereas, (Fe,Mn)3C is observed with the increased manganese content in low-nickel cast iron. Under erosion-corrosion tests, the weight-loss rates of the cast irons increase with increasing time. Wear plays a more important role than corrosion in determining the weight loss. It is indicated that the processes of weight loss for the cast irons with high and low nickel contents are different. The erosion resistance of the cast iron containing 7.29wt% nickel and 6.94wt% manganese is equivalent to that of the cast iron containing 13.29wt% nickel.

  6. Corrosion of iron, aluminum and copper-base alloys in glycols under simulated solar collector conditions

    SciTech Connect

    Beavers, J.A.; Diegle, R.B.

    1981-10-01

    The corrosion behavior of iron, aluminum and copperbase alloys was studied in uninhibited glycol solutions under conditions that simulate those found in non-concentrating solar collectors. It was found that only Type 444 stainless steel exhibited adequate corrosion resistance; there was no evidence of pitting, crevice corrosion, or galvanic attack, and general corrosion rates were low. The general corrosion rate of CDA 122 copper was high (greater than 200 ..mu..m/y) under some test conditions, but copper was resistant to pitting and crevice attack. General corrosion rates of the aluminum alloys (1100, 3003 and 6061) were low, but these alloys were susceptible to pitting and crevice attack. The propensity for pitting was greatest in the presence of chlorides but it also was severe in the absence of chlorides following long exposures. The onset of pitting of the aluminum alloys in chloride-free solutions was attributed to degradation of the glycols.

  7. Impact of iron-reducing bacteria on the corrosion rate of carbon steel under simulated geological disposal conditions.

    PubMed

    Schütz, Marta K; Schlegel, Michel L; Libert, Marie; Bildstein, Olivier

    2015-06-16

    The current projects for the disposal of high-level radioactive waste rely on underground burial and confinement by metallic envelopes that are susceptible to corrosion processes. The impact of microbial activity must be fully clarified in order to provide biological parameters for predictive reactive transport models. This study investigates the impact of hydrogenotrophic iron-reducing bacteria (Shewanella oneidensis strain MR-1) on the corrosion rate of carbon steel under simulated geological disposal conditions by using a geochemical approach. It was found that corrosion damage changes mostly according to the experimental solution (i.e., chemical composition). Magnetite and vivianite were identified as the main corrosion products. In the presence of bacteria, the corrosion rate increased by a factor of 1.3 (according to weight loss analysis) to 1.8 (according to H2 measurements), and the detected amount of magnetite diminished. The mechanism likely to enhance corrosion is the destabilization and dissolution of the passivating magnetite layer by reduction of structural Fe(III) coupled to H2 oxidation. PMID:25988515

  8. Inhibition of iron corrosion in sulfuric acid at elevated temperatures by bismuth(III) compounds

    SciTech Connect

    Nakai, K.; Nishihara, H.; Aramaki, K.

    1997-09-01

    Inhibition effects of bismuth(III) chloride (BiCl{sub 3}), bismuth(III) iodide (BiI{sub 3}), and a mixture of BiI{sub 3} and benzyl thiocyanate (C{sub 6}H{sub 5}CH{sub 2}SCN or BTC) on corrosion of iron (Fe) in 0.5 M sulfuric acid (H{sub 2}SO{sub 4}) at elevated temperatures were investigated using polarization measurements. The film formed on the Fe surface was analyzed by x-ray photoelectron spectroscopy (XPS) and electron probe microanalysis (EPMA). Because the anodic process of Fe corrosion was not suppressed, BiCl{sub 3} was an ineffective inhibitor at > 70 C. Since the anodic process was inhibited by specific adsorption of I{sup {minus}}, BiI{sub 3} at 1 {times} 10{sup {minus}4} M was highly efficient for inhibition of Fe corrosion in 0.5 M H{sub 2}SO{sub 4} at 90 C. The synergistic inhibitory effect of 1 {times} 10{sup {minus}4} M BiI{sub 3} and 4 {times} 10{sup {minus}3} M BTC resulted in a significantly high inhibitor efficiency (I{sub eff}) of 99.1% for Fe corrosion in 0.5 M H{sub 2}SO{sub 4} at 90 C. The cathodic process was suppressed by covering most of the surface with metallic bismuth (Bi). The anodic process was inhibited by coverage with the oxidative addition product of BTC at small spots uncoated with the Bi layer.

  9. Application of Mössbauer spectroscopy to the study of tannins inhibition of iron and steel corrosion

    NASA Astrophysics Data System (ADS)

    Jaén, Juan A.; de Obaldía, J.; Rodríguez, M. V.

    2011-11-01

    The inhibitory effect of tannins was investigated using, among others, potentiodynamic polarizations and Mössbauer spectroscopy. These techniques confirmed that the nature, pH and concentration of tannic solution are of upmost importance in the inhibitory properties of the solutions. It is observed that at low tannin concentration or pH, both, hydrolizable and condensed tannins, effectively inhibit iron corrosion, due to the redox properties of tannins. At pH ≈ 0, Mössbauer spectra of the frozen aqueous solutions of iron(III) with the tannin solutions showed that iron is in the form of a monomeric species [Fe(H2O)6]3 + , without coordination with the functional hydroxyl groups of the tannins. The suspended material consisted of amorphous ferric oxide and oxyhydroxides, though with quebracho tannin partly resulted in complex formation and in an iron (II) species from a redox process. Other tannins, such as chestnut hydrolysable tannins, do not complex iron at this low pH. Tannins react at high concentrations or pH (3 and 5) to form insoluble blue-black amorphous complexes of mono-and bis-type tannate complexes, with a relative amount of the bis-ferric tannate generally increasing with pH. Some Fe2 + in the form of hydrated polymeric ferrous tannate could be obtained. At pH 7, a partially hydrolyzed ferric tannate complex was also formed. The latter two phases do not provide corrosion protection. Tannin solutions at natural pH react with electrodeposited iron films (approx. 6 μm) to obtain products consisting only on the catecholate mono-complex of ferric tannate. Some aspects of the mechanism of tannins protection against corrosion are discussed.

  10. The corrosion inhibition of iron and aluminum by various naturally occurring biological molecules

    SciTech Connect

    McCafferty, E.; Hansen, D.C.

    1995-12-31

    Biological polymers that exhibit a strong affinity for metal surfaces are increasingly becoming the focus of research toward the development of environmentally friendly corrosion inhibitors. This paper deals with the use of various naturally occurring organic molecules as corrosion inhibitors for iron or aluminum. Among the organic molecules considered are catecholate and hydroxamate siderophores isolated from bacteria, the adhesive protein from the blue mussel Mytilus edulis L, and caffeic acid and chlorogenic acid. FTIR analysis, anodic polarization curves, and AC impedance measurements were used to determine the adsorption and effectiveness of the various organic molecules as corrosion inhibitors. Parabactin, a catecholate siderophore, was effective in inhibiting both the corrosion of iron in hydrochloric acid and the pitting of aluminum in 0.1 M sodium chloride. The adhesive protein from the blue mussel was also effective in inhibiting the pitting of aluminum.

  11. EFFECT OF BACTERIAL SULFATE REDUCTION ON IRON-CORROSION SCALES

    EPA Science Inventory

    Iron-sulfur geochemistry is important in many natural and engineered environments including drinking water systems. In the anaerobic environment beneath scales of corroding iron drinking water distribution system pipes, sulfate reducing bacteria (SRB) produce sulfide from natura...

  12. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  13. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  14. OSCAR-Na: A New Code for Simulating Corrosion Product Contamination in SFR

    NASA Astrophysics Data System (ADS)

    Génin, J.-B.; Brissonneau, L.; Gilardi, T.

    2016-07-01

    A code named OSCAR-Na has been developed to calculate the mass transfer of corrosion products in the primary circuit of sodium fast reactors (SFR). It is based on a solution/precipitation model, including diffusion in the steel (enhanced under irradiation), diffusion through the sodium boundary layer, equilibrium concentration of each element, and velocity of the interface (bulk corrosion or deposition). The code uses a numerical method for solving the diffusion equation in the steel and the complete mass balance in sodium for all elements. Corrosion and deposition rates are mainly determined by the iron equilibrium concentration in sodium and its oxygen-enhanced dissolution rate. All parameters of the model have been assessed from a literature review, but iron solubility had to be adjusted. A simplified primary system description of PHENIX French SFR was able to assess the correct amounts and profiles of contamination on heat exchanger surfaces for the main radionuclides.

  15. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  16. Development and Testing of a Linear Polarization Resistance Corrosion Rate Probe for Ductile Iron Pipe (Web Report 4361)

    EPA Science Inventory

    The North American water and wastewater community has hundreds of millions of feet of ductile iron pipe in service. Only a portion of the inventory has any form of external corrosion control. Ductile iron pipe, in certain environments, is subject to external corrosion.Linear Pola...

  17. In vitro and in vivo corrosion properties of new iron-manganese alloys designed for cardiovascular applications.

    PubMed

    Drynda, Andreas; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

    2015-04-01

    The principle of biodegradation for the production of temporary implant materials (e.g. stents) plays an important role in the treatment of congenital heart defects. In the last decade several attempts have been made with different alloy materials-mainly based on iron and magnesium. None of the currently available materials in this field have demonstrated satisfying results and have therefore not found entry into broad clinical practice. While magnesium or magnesium alloy systems corrode too fast, the corrosion rate of pure iron-stents is too slow for cardiovascular applications. In the last years FeMn alloy systems were developed with the idea that galvanic effects, caused by different electrochemical properties of Fe and Mn, would increase the corrosion rate. In vitro tests with alloys containing up to 30% Mn showed promising results in terms of biocompatibility. This study deals with the development of new FeMn alloy systems with lower Mn concentrations (FeMn 0.5 wt %, FeMn 2.7 wt %, FeMn 6.9 wt %) to avoid Mn toxicity. Our results show, that these alloys exhibit good mechanical features as well as suitable in vitro biocompatibility and corrosion properties. In contrast, the evaluation of these alloys in a mouse model led to unexpected results-even after 9 months no significant corrosion was detectable. Preliminary SEM investigations showed that passivation layers (FeMn phosphates) might be the reason for corrosion resistance. If this can be proved in further experiments, strategies to prevent or dissolve those layers need to be developed to expedite the in vivo corrosion of FeMn alloys. PMID:24976236

  18. Corrosion Characterization of Iron-Based High-Performance Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J C; Haslam, J J; Day, S D; Branagan, D J; Blue, C A; Rivard, J K; Aprigliano, L F; Yang, N; Perepezko, J H; Beardsley, M B

    2005-03-21

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. One of these compositions, SAM1651, is discussed in detail to illustrate the promise of this general class of materials.

  19. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  20. Activated Corrosion Product Analysis. Analytical Approach.

    SciTech Connect

    Golubov, Stanislav I; Busby, Jeremy T; Stoller, Roger E

    2010-01-01

    The presence of activated corrosion products (ACPs) in a water cooling system is a key factor in the licensing of ITER and affects nuclear classification, which governs design and operation. The objective of this study is to develop a method to accurately estimate radionuclide concentrations during ITER operation in support of nuclear classification. A brief overview of the PACTITER numerical code, which is currently used for ACP estimation, is presented. An alternative analytical approach for calculation of ACPs, which can also be used for validation of existing numerical codes, including PACTITER, has been proposed. A continuity equation describing the kinetics of accumulation of radioactive isotopes in a water cooling system in the form of a closed ring has been formulated, taking into account the following processes: production of radioactive elements and their decay, filtration, and ACP accumulation in filter system. Additional work is needed to more accurately assess the ACP inventory in the cooling water system, including more accurate simulation of the Tokamak cooling water system (TCWS) operating cycle and consideration of material corrosion, release, and deposition rates.

  1. THE EFFECT OF SMECTITE ON THE CORROSION OF IRON METAL

    SciTech Connect

    Balko, Barbara A.; Bosse, Stephanie A.; Cade, Anne E.; Jones-Landry, Elise F.; Amonette, James E.; Daschbach, John L.

    2012-04-24

    The combination of zero-valent iron and a clay-type amendment is often observed to have a synergistic effect on the rate of reduction reactions. In this paper, electrochemical techniques are used to determine the mechanism of interaction between the iron and smectite clay minerals. Iron electrodes coated with an evaporated smectite suspension (clay-modified iron electrodes, CMIEs) were prepared using five different smectites: SAz-1, SWa-1, STx-1, SWy-1, and SHCa-1. All the smectites were exchanged with Na+ and one sample of SWy-1 was also exchanged with Mg2+. Potentiodynamic potential scans and cyclic voltammograms were taken using the CMIEs and uncoated but passivated iron electrodes. These electrochemical experiments, along with measurements of the amount of Fe2+ and Fe3+ sorbed in the smectite coating, suggested that the smectite removed the passive layer of the underlying iron electrode during the evaporation process. Cyclic voltammograms taken after the CMIEs were biased at the active-passive transition potential for varying amounts of time suggested that the smectite limited growth of a passive layer, preventing passivation. These results are attributed to the Broensted acidity of the smectite as well as to its ability to sorb iron cations. Oxides that did form on the surface of the iron in the presence of the smectite when it was biased anodically seemed to be different than those that form on the surface of an uncoated iron electrode under otherwise similar conditions; this difference suggested that the smectite reacted with the Fe2+ formed from the oxidation of the underlying iron. No significant correlation could be found between the ability of the smectite to remove the iron passive film and the smectite type. The results have implications for the mixing of sediments and iron particles in permeable reactive barriers, underground storage of radioactive waste in steel canisters, and the use of smectite supports in preventing aggregation of nano-sized zero

  2. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    SciTech Connect

    Blau, Peter Julian; Truhan, Jr., John J; Kenik, Edward A

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  3. Corrosion and environmental-mechanical characterization of iron-base nuclear waste package structural barrier materials. Annual report, FY 1984

    SciTech Connect

    Westerman, R.E.; Haberman, J.H.; Pitman, S.G.; Pulsipher, B.A.; Sigalla, L.A.

    1986-03-01

    Disposal of high-level nuclear waste in deep underground repositories may require the development of waste packages that will keep the radioisotopes contained for up to 1000 y. A number of iron-base materials are being considered for the structural barrier members of waste packages. Their uniform and nonuniform (pitting and intergranular) corrosion behavior and their resistance to stress-corrosion cracking in aqueous environments relevant to salt media are under study at Pacific Northwest Laboratory. The purpose of the work is to provide data for a materials degradation model that can ultimately be used to predict the effective lifetime of a waste package overpack in the actual repository environment. The corrosion behavior of the candidate materials was investigated in simulated intrusion brine (essentially NaCl) in flowing autoclave tests at 150/sup 0/C, and in combinations of intrusion/inclusion (high-Mg) brine environments in moist salt tests, also at 150/sup 0/C. Studies utilizing a /sup 60/Co irradiation facility were performed to determine the corrosion resistance of the candidate materials to products of brine radiolysis at dose rates of 2 x 10/sup 3/ and 1 x 10/sup 5/ rad/h and a temperature of 150/sup 0/C. These irradiation-corrosion tests were ''overtests,'' as the irradiation intensities employed were 10 to 1000 times as high as those expected at the surface of a thick-walled waste package. With the exception of the high general corrosion rates found in the tests using moist salt containing high-Mg brines, the ferrous materials exhibited a degree of corrosion resistance that indicates a potentially satisfactory application to waste package structural barrier members in a salt repository environment.

  4. Microelectrodes Based investigation of the Impacts of Water Chemistry on Copper and Iron Corrosion

    EPA Science Inventory

    The effect of bulk drinking water quality on copper and iron pipe corrosion has been extensively studied. Despite past research, many have argued that bulk water quality does not necessarily reflect water quality near the water-metal interface and that such knowledge is necessary...

  5. SURVEY OF FOULING, FOAM, CORROSION, AND SCALING CONTROL IN IRON AND STEEL INDUSTRY RECYCLE SYSTEMS

    EPA Science Inventory

    The report gives results of a review of the state-of-the-art for fouling, foaming, corrosion, and scaling control in the treatment and recycle of process waters of integrated iron and steel mills. Areas examined were: (1) the character of the wastewaters generated in the differen...

  6. ALKALINITY, PH, AND COPPER CORROSION BY-PRODUCT RELEASE

    EPA Science Inventory

    Contrary to expectations, higher bicarbonate concentrations exacerbate copper corrosion rates and by-product release. In fact, as illustrated by monitoring experiences of large utilities and by laboratory data, the concentration of copper corrosion by-products in drinking water i...

  7. Iron contamination causes stress corrosion cracking in stainless steels

    SciTech Connect

    Khatak, H.S.; Bharasi, N.S.; Gnanamoorthy, J.B. . Metallurgy Div.)

    1994-06-01

    Iron-contaminated U-bend samples of types 316 and 304 stainless steels (SS) were exposed to a sodium chloride solution in the laboratory at room temperature. Two of the four samples of 304 SS and one of the four samples of 316 SS showed cracking. The cracks initiated in the iron-contaminated regions. Based on the results of these tests, the failure of many components in industries can be explained and the importance of carrying out pickling and passivation immediately after fabrication to remove possible iron contamination is highlighted.

  8. Correlation Of 2-Chlorobiphenyl Dechlorination By Fe/Pd With Iron Corrosion At Different pH

    EPA Science Inventory

    The rate of 2-chlorobiphenyl dechlorination by palladized iron (Fe/Pd) decreased with increasing pH until pH > 12.5. Iron corrosion potential (Ec) and current (jc), obtained from polarization curves of a rotating disk electrode of iron, followed the Tafel e...

  9. Fe sub 3 Al-type iron aluminides: Aqueous corrosion properties in a range of electrolytes and slow-strain-rate ductilities during aqueous corrosion

    SciTech Connect

    Buchanan, R.A.; Kim, J.G. . Dept. of Materials Science and Engineering)

    1992-08-01

    The Fe{sub 3}Al-type iron aluminides have undergone continued development at the Oak Ridge National Laboratory for enhancement of mechanical and corrosion properties. Improved alloys and thermomechanical processing methods have evolved. The overall purpose of the project herein described was to evaluate the aqueous corrosion properties of the most recent alloy compositions in a wide range of possibly-aggressive solutions and under several different types of corrosion-test conditions. The work supplements previous aqueous-corrosion studies on iron aluminides by the present authors. Four stages of this one-year aqueous-corrosion investigation are described. First the corrosion properties of selected iron aluminides were evaluated by means of electrochemical tests and longer-time immersion tests in a range of acidic, basic and chloride solutions. Theses tests were performed under non-crevice conditions, i.e. the specimens were not designed to contain crevice geometries. Second, the iron-aluminide alloy that proved most resistance to chloride-induced localized corrosion under non-crevice conditions was further evaluated under more-severe crevice conditions by electrochemical and immersion testing. Third, in order to study the relative roles of Fe, Al, Cr and Mo in the formation of passive films, the chemical compositions of passive films were determined by X-ray photoelectron spectroscopy (XPS). And fourth, in order to study aqueous-corrosion effects on the ductilities of iron aluminides as related to hydrogen embrittlement and/or stress-corrosion cracking, slow-strain-rate corrosion (SSRC) tests were conducted over a range of electrochemical potentials.

  10. Fe{sub 3}Al-type iron aluminides: Aqueous corrosion properties in a range of electrolytes and slow-strain-rate ductilities during aqueous corrosion

    SciTech Connect

    Buchanan, R.A.; Kim, J.G.

    1992-08-01

    The Fe{sub 3}Al-type iron aluminides have undergone continued development at the Oak Ridge National Laboratory for enhancement of mechanical and corrosion properties. Improved alloys and thermomechanical processing methods have evolved. The overall purpose of the project herein described was to evaluate the aqueous corrosion properties of the most recent alloy compositions in a wide range of possibly-aggressive solutions and under several different types of corrosion-test conditions. The work supplements previous aqueous-corrosion studies on iron aluminides by the present authors. Four stages of this one-year aqueous-corrosion investigation are described. First the corrosion properties of selected iron aluminides were evaluated by means of electrochemical tests and longer-time immersion tests in a range of acidic, basic and chloride solutions. Theses tests were performed under non-crevice conditions, i.e. the specimens were not designed to contain crevice geometries. Second, the iron-aluminide alloy that proved most resistance to chloride-induced localized corrosion under non-crevice conditions was further evaluated under more-severe crevice conditions by electrochemical and immersion testing. Third, in order to study the relative roles of Fe, Al, Cr and Mo in the formation of passive films, the chemical compositions of passive films were determined by X-ray photoelectron spectroscopy (XPS). And fourth, in order to study aqueous-corrosion effects on the ductilities of iron aluminides as related to hydrogen embrittlement and/or stress-corrosion cracking, slow-strain-rate corrosion (SSRC) tests were conducted over a range of electrochemical potentials.

  11. Physicochemical studies of glucose, gellan gum, and hydroxypropyl cellulose--inhibition of cast iron corrosion.

    PubMed

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy

    2013-06-01

    Glucose, gellan gum, and hydroxypropyl cellulose were studied against the acid corrosion of cast iron by means of weight loss, potentiodynamic polarization, and AC impedance spectroscopy techniques. The inhibition efficiency was found to increase with increasing concentration of the inhibitors. The effect of immersion time and temperature were also studied. The addition of potassium iodide to the corrosion-inhibition system showed both antagonism and synergism toward inhibition efficiency. Polarization studies revealed the mixed-type inhibiting nature of the carbohydrates. The adsorption of inhibitors on the cast iron surface obeys Langmuir adsorption isotherm model, both in presence and absence of KI. Physical interaction between the inhibitor molecules and the iron surface was suggested by the thermochemical parameters, rather than chemical interaction. PMID:23618271

  12. Complementary Microorganisms in Highly Corrosive Biofilms from an Offshore Oil Production Facility.

    PubMed

    Vigneron, Adrien; Alsop, Eric B; Chambers, Brian; Lomans, Bartholomeus P; Head, Ian M; Tsesmetzis, Nicolas

    2016-04-01

    Offshore oil production facilities are frequently victims of internal piping corrosion, potentially leading to human and environmental risks and significant economic losses. Microbially influenced corrosion (MIC) is believed to be an important factor in this major problem for the petroleum industry. However, knowledge of the microbial communities and metabolic processes leading to corrosion is still limited. Therefore, the microbial communities from three anaerobic biofilms recovered from the inside of a steel pipe exhibiting high corrosion rates, iron oxide deposits, and substantial amounts of sulfur, which are characteristic of MIC, were analyzed in detail. Bacterial and archaeal community structures were investigated by automated ribosomal intergenic spacer analysis, multigenic (16S rRNA and functional genes) high-throughput Illumina MiSeq sequencing, and quantitative PCR analysis. The microbial community analysis indicated that bacteria, particularly Desulfovibrio species, dominated the biofilm microbial communities. However, other bacteria, such as Pelobacter, Pseudomonas, and Geotoga, as well as various methanogenic archaea, previously detected in oil facilities were also detected. The microbial taxa and functional genes identified suggested that the biofilm communities harbored the potential for a number of different but complementary metabolic processes and that MIC in oil facilities likely involves a range of microbial metabolisms such as sulfate, iron, and elemental sulfur reduction. Furthermore, extreme corrosion leading to leakage and exposure of the biofilms to the external environment modify the microbial community structure by promoting the growth of aerobic hydrocarbon-degrading organisms. PMID:26896143

  13. Erosion-corrosion for carbon steel in sweet production with sand: Modeling and experiments

    NASA Astrophysics Data System (ADS)

    Al-Mutahar, Faisal M.

    In the oil and gas production industry, carbon steel tubing and piping are susceptible to erosion-corrosion damage due to the erosive and corrosive nature of the flow. The combined effect of sand erosion and corrosion can be very significant. One form of erosion-corrosion of carbon steels occurs when impinging sand particles remove part or all of a protective iron carbonate (FeCO3) scale allowing corrosion rates to increase to bare metal rates. The role of a FeCO3 layer in reducing corrosion rates in sand-free environments has been studied by many investigators. However, the protection offered by FeCO3 scale when sand is produced is not well defined. A mechanistic approach for predicting metal loss due to sand erosion and CO2 corrosion of carbon steel was developed in the research presented in this thesis. The main contributions of the research were to develop: (1) a mechanistic model of the competition between FeCO 3 scale growth by precipitation and scale removal by erosion; (2) a procedure for predicting erosion-corrosion rates in oil and gas production and transportation systems; and, (3) a computer program to facilitate the prediction of the erosion-corrosion rates. Models from the literature for quantifying iron carbonate scale precipitation and growth rates, and diffusion rates of cathodic reactants and corrosion product species through iron carbonate scale were adapted to this purpose. The solid particle erosion resistance of FeCO3 scale produced under a range of environmental and flow conditions was characterized by direct impingement experiments. Dry and wet FeCO3 scales were subjected to direct impingement by sand at various impingement angles. Scales were pre-formed in a flow loop at 150-200°F (65-93°C), from 6.1-6.5 pH, and 2.4 bar CO2 pressure and then removed from the flow loop for direct impingement testing. The erosion pattern of the scale was characterized by scanning electron microscopy (SEM). Specimens with iron carbonate scale were partially

  14. Evaluation of steel corrosion products in tropical climates

    SciTech Connect

    Rincon, A.; Rincon, O.T. de; Haces, C.; Furet, N.R.; Corvo, F.

    1997-11-01

    Phase variations occurring in corrosion products obtained in steels exposed to different zones of tropical climate in Cuba and Venezuela were determined to establish their relationship to corrosion phenomena. Steel corrosion products were obtained at four test stations in both countries with marine, industrial, and rural characteristics. Phase composition was determined using x-ray diffraction (XRD), infrared (IR) spectroscopy, and Moessbauer spectroscopy. In the rural climate of both countries, the predominant phase was lepidocrocite ({gamma}-FeOOH), which was in agreement with reported corrosion rates. In the marine environments, corrosion products varied in composition. In Adicora, Venezuela, akaganeite ({beta}-FeOOH) was found, but in Cuba, this phase was nonexistent. Results were discussed in light of the contamination present and meteorological parameters recorded in the test zones.

  15. Characterization of biofilm and corrosion of cast iron pipes in drinking water distribution system with UV/Cl2 disinfection.

    PubMed

    Zhu, Ying; Wang, Haibo; Li, Xiaoxiao; Hu, Chun; Yang, Min; Qu, Jiuhui

    2014-09-01

    The effect of UV/Cl2 disinfection on the biofilm and corrosion of cast iron pipes in drinking water distribution system were studied using annular reactors (ARs). Passivation occurred more rapidly in the AR with UV/Cl2 than in the one with Cl2 alone, decreasing iron release for higher corrosivity of water. Based on functional gene, pyrosequencing assays and principal component analysis, UV disinfection not only reduced the required initial chlorine dose, but also enhanced denitrifying functional bacteria advantage in the biofilm of corrosion scales. The nitrate-reducing bacteria (NRB) Dechloromonas exhibited the greatest corrosion inhibition by inducing the redox cycling of iron to enhance the precipitation of iron oxides and formation of Fe3O4 in the AR with UV/Cl2, while the rhizobia Bradyrhizobium and Rhizobium, and the NRB Sphingomonas, Brucella producing siderophores had weaker corrosion-inhibition effect by capturing iron in the AR with Cl2. These results indicated that the microbial redox cycling of iron was possibly responsible for higher corrosion inhibition and lower effect of water Larson-Skold Index (LI) changes on corrosion. This finding could be applied toward the control of water quality in drinking water distribution systems. PMID:24859195

  16. COUPLED IRON CORROSION AND CHROMATE REDUCTION: MECHANISMS FOR SUBSURFACE REMEDIATION

    EPA Science Inventory

    The reduction of chromium from the Cr(VI) to the Cr- (Ill) state by the presence of elemental, or zero-oxidation-state, iron metal was studied to evaluate the feasibility of such a process for subsurface chromate remediation. Reactions were studied in systems of natural aquifer m...

  17. Long-Term Corrosion Processes of Iron and Steel Shipwrecks in the Marine Environment: A Review of Current Knowledge

    NASA Astrophysics Data System (ADS)

    Moore, James D.

    2015-12-01

    Methodologies for examining the corrosion behavior of iron and steel shipwrecks have steadily progressed since the 1970s, but the analytical techniques utilized since then are comparatively site-specific, and the overall quantity of data available for independent review is seemingly limited. Laudable advancements in the fields of maritime archaeology, oceanography, and corrosion science support the determination that microbiologically-influenced corrosion primarily controls the degradation rates of iron and steel shipwrecks over archaeological timescales. Future in situ analyses performed on these shipwreck sites need to consider the overreaching impacts that microbiological metabolism have on long-term corrosion rates. The corrosion behavior of an iron or steel archaeological shipwreck site should also not be readily applied to similar sites or to other wrecked vessels that are in close proximity.

  18. Corrosion Testing of Carbon Steel in Oxalic Acid that Contains Dissolved Iron

    SciTech Connect

    Wiersma, Bruce J.; Mickalonis, John I.; Subramanian, Karthik H.

    2012-10-11

    Radioactive liquid waste has been stored in underground carbon steel tanks for nearly 60 years at the Savannah River Site. The site is currently in the process of removing the waste from these tanks in order to place it into vitrified, stable state for longer term storage. The last stage in the removal sequence is a chemical cleaning step that breaks up and dissolves metal oxide solids that cannot be easily pumped out of the tank. Oxalic acid (OA) will be used to chemically clean the tanks after waste retrieval is completed. The waste tanks at SRS were constructed from carbon steel materials and thus are vulnerable to corrosion in acidic media. In addition to structural impacts, the impact of corrosion on the hydrogen generated during the process must be assessed. Electrochemical and coupon immersion tests were used to investigate the corrosion mechanism at anticipated process conditions. The testing showed that the corrosion rates were dependent upon the reduction of the iron species that had dissolved in solution. Initial corrosion rates were elevated due to the reduction of the ferric species to ferrous species. At later times, as the ferric species depleted, the corrosion rate decreased. On the other hand, the hydrogen evolution reaction became more dominant.

  19. Development of weldable, corrosion-resistant iron-aluminide alloys

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  20. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been

  1. Metallic plate corrosion and uptake of corrosion products by nafion in polymer electrolyte membrane fuel cells.

    PubMed

    Bozzini, Benedetto; Gianoncelli, Alessandra; Kaulich, Burkhard; Kiskinova, Maya; Prasciolu, Mauro; Sgura, Ivonne

    2010-07-19

    Nafion contamination by ferrous-alloy corrosion products, resulting in dramatic drops of the Ohmic potential, is a suspected major failure mode of polymer electrolyte membrane fuel cells that make use of metallic bipolar plates. This study demonstrates the potential of scanning transmission X-ray microscopy combined with X-ray absorption and fluorescence microspectroscopy for exploring corrosion processes of Ni and Fe electrodes in contact with a hydrated Nafion film in a thin-layer cell. The imaged morphology changes of the Ni and Fe electrodes and surrounding Nafion film that result from relevant electrochemical processes are correlated to the spatial distribution, local concentration, and chemical state of Fe and Ni species. The X-ray fluorescence maps and absorption spectra, sampled at different locations, show diffusion of corrosion products within the Nafion film only in the case of the Fe electrodes, whereas the Ni electrodes appear corrosion resistant. PMID:20564283

  2. Wear, corrosion, and cavitation erosion characteristics of laser-surface-alloyed gray cast iron

    NASA Astrophysics Data System (ADS)

    Bransden, Antony S.; Tomlinson, W. J.

    1990-10-01

    There is significant industrial interest in methods to improve the surface properties of cast iron. This paper describes investigations of laser treatments to enhance cast iron surfaces by alloying with the elements chromium, nickel or cobalt, or a cobalt/chromium mixture. The coatings achieved are of high integrity, low porosity and uniform in composition, microstructure and hardness. Alloyed surfaces have been subjected to corrosion testing in a range of acids and to wear and cavitation erosion in distilled and salt waters. The data show substantial improvements over those obtained from unalloyed material. Results are presented and discussed including the response of the microstructure to the testing environments.

  3. Influence of poly(aminoquinone) on corrosion inhibition of iron in acid media

    NASA Astrophysics Data System (ADS)

    Jeyaprabha, C.; Sathiyanarayanan, S.; Phani, K. L. N.; Venkatachari, G.

    2005-11-01

    The inhibitor performance of chemically synthesized water soluble poly(aminoquinone) (PAQ) on iron corrosion in 0.5 M sulphuric acid was studied in relation to inhibitor concentration using potentiodynamic polarization and electrochemical impedance spectroscopy measurements. On comparing the inhibition performance of PAQ with that of the monomer o-phenylenediamine (OPD), the OPD gave an efficiency of 80% for 1000 ppm while it was 90% for 100 ppm of PAQ. PAQ was found to be a mixed inhibitor. Besides, PAQ was able to improve the passivation tendency of iron in 0.5 M H 2SO 4 markedly.

  4. Evaluation of Iron Aluminide Weld Overlays for Erosion-Corrosion Resistant Boiler Tube Coatings in Low NOx Boilers

    SciTech Connect

    Regina, J.R.; Lim, M.; Barbosa, N., DuPont, J.N.; Marder, A.R.

    2000-04-28

    Iron aluminide weld overlays containing ternary additions and thermal spray coatings are being investigated for corrosion protection of boiler tubes in Low NO{sub x} burners. The primary objective of the research is to identify overlay and thermal spray compositions that provide corrosion protection of waterwall boiler tubes.

  5. Superhydrophobic surface fabricated on iron substrate by black chromium electrodeposition and its corrosion resistance property

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; Feng, Haitao; Lin, Feng; Wang, Yabin; Wang, Liping; Dong, Yaping; Li, Wu

    2016-08-01

    The fabrication of superhydrophobic surface on iron substrate is carried out through 20 min black chromium electrodeposition, followed by immersing in 0.05 M ethanolic stearic acid solution for 12 h. The resultant superhydrophobic complex film is characterized by scanning electron microscope (SEM), disperse Spectrometer (EDS), atomic force microscope (AFM), water contact angle (CA), sliding angle (SA) and X-ray photoelectron spectroscope (XPS), and its corrosion resistance property is measured with cyclic voltammetry (CV), linear polarization and electrochemical impedance spectroscopy (EIS). The results show that the fabricated superhydrophobic film has excellent water repellency (CA, 158.8°; SA, 2.1°) and significantly high corrosion resistance (1.31 × 106 Ω cm-2) and excellent corrosion protection efficiency (99.94%).

  6. Inhibition of iron corrosion in 0.5 M sulphuric acid by metal cations

    NASA Astrophysics Data System (ADS)

    Sathiyanarayanan, S.; Jeyaprabha, C.; Muralidharan, S.; Venkatachari, G.

    2006-09-01

    Corrosion inhibitors are widely used in acid solutions during pickling and descaling. Mostly organic compounds containing N, O, and S groups are employed as inhibitors. In this study, the inhibition performance of metal cations such as Zn 2+, Mn 2+ and Ce 4+ ions in the concentration range 1-10 × 10 -3 M has been found out. The corrosion behaviour of iron in 0.5 M H 2SO 4 in the presence of metal cations is studied using polarization and impedance methods. It is found that the addition of these metal cations inhibits the corrosion markedly. The inhibition effect is in the following order Ce 4+ ≫ Mn 2+ > Zn 2+.

  7. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    SciTech Connect

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  8. Effects of surface condition on aqueous corrosion and environmental embrittlement of iron aluminides

    SciTech Connect

    Perrin, R.L.; Buchanan, R.A.

    1996-08-01

    Effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion and environmental-embrittlement characteristics of Fe{sub 3}Al-based iron aluminides (FA-84, FA-129 and FAL-Mo), a FeAl-based iron aluminide (FA-385), and a disordered low-aluminum Fe-Al alloy (FAPY) were evaluated. All tests were conducted at room temperature in a mild acid-chloride solution. In cyclic-anodic-polarization testing for aqueous-corrosion behavior, the surface conditions examined were: as-received (i.e., with the retained high-temperature oxides), mechanically cleaned and chemically cleaned. For all materials, the polarization tests showed the critical pitting potentials to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. These results indicate detrimental effects of the retained high-temperature oxides in terms of increased susceptibilities to localized corrosion. In 200-hour U-bend stress-corrosion-cracking tests for environmental-embrittlement behavior, conducted at open-circuit corrosion potentials and at a hydrogen-charging potential of {minus}1500 mV (SHE), the above materials (except FA-385) were examined with retained oxides and with mechanically cleaned surfaces. At the open-circuit corrosion potentials, none of the materials in either surface condition underwent cracking. At the hydrogen-charging potential, none of the materials with retained oxides underwent cracking, but FA-84, FA-129 and FAL-Mo in the mechanically cleaned condition did undergo cracking. These results suggest beneficial effects of the retained high-temperature oxides in terms of increased resistance to environmental hydrogen embrittlement.

  9. ROLE OF IRON (II, III) HYDROXYCARBONATE GREEN RUST IN ARSENIC REMEDIATION USING ZEROVALENT IRON IN COLUMN TESTS

    EPA Science Inventory

    We examined corrosion products of zerovalent iron (Peerless iron) that was used in three column tests for removing arsenic under dynamic flow conditions with and without added phosphate and silicate. Iron(II, III) hydroxycarbonate and magnetite were major iron corrosion products...

  10. Microbially-Promoted Solubilization of Steel Corrosion Products and Fate of Associated Actinides

    SciTech Connect

    Gill Geesey; Timothy Magnuson; Andrew Neal

    2002-06-15

    Microorganisms have the capacity to modify iron oxides during anaerobic respiration. When the dissimilatory sulfate-reducing bacterium Desulfovibrio desulfuricans G20 respires soluble sulfate during colonization of the solid-phase iron oxide hematite, the sulfide product reacts with the iron to produce the insoluble iron sulfide, pyrrhotite. When soluble uranium is present as uranyl ion, these microorganisms reduce the U(VI) to U(IV) as insoluble uraninite on the hematite surface. There is also evidence that a stable form of U is produced under these conditions that displays an oxidation state between U(VI) and U(iv). The dissimilatory iron reducing bacterium, Shewanella oneidensis MR1 can utilize insoluble hematite as the sole electron acceptor for anaerobic respiration during growth and biofilm development on the mineral. The growth rate, maximum cell density and detachment rate for this bacterium are significantly greater on hematite than on magnetite (111) and (100). The difference could not be attributed to iron site density in the iron oxide. A gene (ferA) encoding a c-tyoe cytochrome involved in dissimulatory iron reduction in the bacterium Geobacter sulfurreducens was completed sequenced and characterized. The sequence information was used to develop an in-situ reverse transcriptase polymerase chain reaction assay that could detect expression of the gene during growth and biofilm development on ferrihydrite at the single cell and microcolony level. X-ray photoelectron spectroscopic analysis revealed that the ferrihydrite was reduced during expression of this gene. The assay was extended to detect expression of genes involved in sulfate reduction and hydrogen reduction in sulfate-reducing bacteria. This assay will be useful to assess mechanisms of biotransformation of minerals including corrosion products on buried metal containers containing radionuclide waste. In summary, the research has shown that dissimilatory sulfate and iron reducing bacteria can

  11. Effect of bacterial communities on the formation of cast iron corrosion tubercles in reclaimed water.

    PubMed

    Jin, Juntao; Wu, Guangxue; Guan, Yuntao

    2015-03-15

    To understand the role bacterial communities play in corrosion scale development, the morphological and physicochemical characteristics of corrosion scales in raw and disinfected reclaimed water were systematically investigated. Corrosion tubercles were found in raw reclaimed water while thin corrosion layers formed in disinfected reclaimed water. The corrosion tubercles, composed mainly of α-FeOOH, γ-FeOOH, and CaCO3, consisted of an top surface; a shell containing more magnetite than other layers; a core in association with stalks produced by bacteria; and a corroded layer. The thin corrosion layers also had layered structures. These had a smooth top, a dense middle, and a corroded layer. They mostly consisted of the same main components as the tubercles in raw reclaimed water, but with different proportions. The profiles of the dissolved oxygen (DO) concentration, redox potential, and pH in the tubercles were different to those in the corrosion layers, which demonstrated that these parameters changed with a shift in the microbial processes in the tubercles. The bacterial communities in the tubercles were found to be dominated by Proteobacteria (56.7%), Bacteroidetes (10.0%), and Nitrospira (6.9%). The abundance of sequences affiliated to iron-reducing bacteria (IRB, mainly Geothrix) and iron-oxidizing bacteria (mainly Aquabacterium) was relatively high. The layered characteristics of the corrosion layers was due to the blocking of DO transfer by the development of the scales themselves. Bacterial communities could at least promote the layering process and formation of corrosion tubercles. Possible mechanisms might include: (1) bacterial communities mediated the pH and redox potential in the tubercles (which helped to form shell-like and core layers), (2) the metabolism of IRB and magnetic bacteria (Magnetospirillum) might contribute to the presence of Fe3O4 in the shell-like layer, while IRB contributed to green rust in the core layer, and (3) the diversity of

  12. Microstructure Aspects of a Newly Developed, Low Cost, Corrosion-Resistant White Cast Iron

    NASA Astrophysics Data System (ADS)

    Sain, P. K.; Sharma, C. P.; Bhargava, A. K.

    2013-04-01

    The purpose of this work is to study the influence of heat treatment on the corrosion resistance of a newly developed white cast iron, basically suitable for corrosion- and wear-resistant applications, and to attain a microstructure that is most suitable from the corrosion resistance point of view. The composition was selected with an aim to have austenitic matrix both in as-cast and heat-treated conditions. The difference in electrochemical potential between austenite and carbide is less in comparison to that between austenite and graphite. Additionally, graphitic corrosion which is frequently encountered in gray cast irons is absent in white cast irons. These basic facts encouraged us to undertake this work. Optical metallography, hardness testing, X-ray diffractometry, and SEM-EDX techniques were employed to identify the phases present in the as-cast and heat-treated specimens of the investigated alloy and to correlate microstructure with corrosion resistance and hardness. Corrosion testing was carried out in 5 pct NaCl solution (approximate chloride content of sea water) using the weight loss method. In the investigated alloy, austenite was retained the in as-cast and heat-treated conditions. The same was confirmed by X-ray and EDX analysis. The stability and volume fraction of austenite increased with an increase of heat-treated temperature/time with a simultaneous decrease in the volume fraction of massive carbides. The decrease in volume fraction of massive carbides resulted in the availability of alloying elements. These alloying elements, on increasing the heat treatment temperature or increasing the soaking period at certain temperatures, get dissolved in austenite. As a consequence, austenite gets enriched as well as becomes more stable. On cooling from lower soaking period/temperature, enriched austenite decomposes to lesser enriched austenite and to a dispersed phase due to decreasing solid solubility of alloying elements with decreasing temperature

  13. Changes in the state of iron atoms in Zr alloys during corrosion tests in an autoclave

    NASA Astrophysics Data System (ADS)

    Filippov, V. P.; Bateev, A. B.; Lauer, Yu. A.; Kargin, N. I.; Petrov, V. I.

    2014-04-01

    Mössbauerinvestigations were carried out on oxide films formed on specimens of zirconium alloys Zr-1.0 %wtFe-1.2 %wtSn-0.5 %wtCr subjected to corrosion in steam-water environment at a temperature of 360 °C and at a pressure of 16.8 MPa with lithium and boron additions, and on Zr-1.4 %wtFe-0.7 %wtCr corroded in steam-water environment at 350 °C and 16.8 MPa as well as in steam-water environment at 500 °C and 10 MPa. In the metal part of the samples, under the oxide film, the iron atoms are in form of intermetallic precipitates of Zr(Fe, Cr)2. The corrosion process decomposes the intermetallic precipitates and particles are formed of metallic iron with inclusions of chromium atoms -Fe(Cr), α-Fe2O3 and Fe3O4 compounds. Part of the iron ions are in divalent and part in trivalent paramagnetic states. It is proposed that some part of the iron containing oxide precipitates in the oxide film may be in the form of nanoparticles which pass from the superparamagnetic to the ferromagnetic state with decreasing temperature.

  14. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  15. Fracture of concrete caused by the reinforcement corrosion products

    NASA Astrophysics Data System (ADS)

    Nguyen, Q. T.; Millard, A.; Caré, S.; L'Hostis, V.; Berthaud, Y.

    2006-11-01

    One of the most current degradations in reinforced concrete structures is related to the corrosion of the reinforcements. The corrosion products during active corrosion induce a mechanical pressure on the surrounding concrete that leads to cover cracking along the rebar. The objective of this work is to study the cracking of concrete due to the corrosion of the reinforcements. The phenomenon of corrosion/cracking is studied in experiments through tests of accelerated corrosion on plate and cylindrical specimens. A CCD camera is used to take images every hour and the pictures are analyzed by using the intercorrelation image technique (Correli^LMT) to derive the displacement and strain field. Thus the date of appearance of the first through crack is detected and the cinematic crack initiations are observed during the test. A finite element model that allows prediction of the mechanical consequences of the corrosion of steel in reinforced concrete structures is proposed. From the comparison between the test results and numerical simulations, it may be concluded that the model is validated in term of strains up to the moment when the crack becomes visible, and in terms of crack pattern.

  16. Evaluation of Iron Aluminide Weld Overlays for Erosion-Corrosion Resistant Boiler Tube Coatings in Low NOx Boilers

    SciTech Connect

    Regina, J.R.

    2000-05-16

    Iron aluminide weld overlays containing ternary additions and thermal spray coatings are being investigated for corrosion protection of boiler tubes in Low NOx burners. The primary objective of the research is to identify overlay and thermal spray compositions that provide corrosion protection of waterwall boiler tubes. In the current phase of work, preliminary corrosion tests were conducted on a binary Fe-Al alloy in multiple complex gases to determine which gases will be used for testing of the ternary alloys. Preliminary solid-state corrosion tests were also conducted to simulate slag-metal interactions seen in Low NOx furnaces. Two powder compositions were chosen for testing of the ternary alloys. A matrix of alloys to be tested in both gaseous and solid-state corrosion experiments was produced based on corrosion literature.

  17. Facile fabrication of iron-based superhydrophobic surfaces via electric corrosion without bath

    NASA Astrophysics Data System (ADS)

    Sun, Qinghe; Liu, Hongtao; Chen, Tianchi; Wei, Yan; Wei, Zhu

    2016-04-01

    Superhydrophobic surface is of wide application in the field of catalysis, lubrication, waterproof, biomedical materials, etc. The superhydrophobic surface based on hard metal is worth further study due to its advantages of high strength and wear resistance. This paper investigates the fabrication techniques towards superhydrophobic surface on carbon steel substrate via electric corrosion and studies the properties of as-prepared superhydrophobic surface. The hydrophobic properties were characterized by a water sliding angle (SA) and a water contact angle (CA) measured by the Surface tension instrument. A Scanning electron microscope was used to analyze the structure of the corrosion surface. The surface compositions were characterized by an Energy Dispersive Spectrum. The Electrochemical workstation was used to measure its anti-corrosion property. The anti-icing performance was characterized by a steam-freezing test in Environmental testing chamber. The SiC sandpaper and 500 g weight were used to test the friction property. The research result shows that the superhydrophobic surface can be successfully fabricated by electrocorrosion on carbon steel substrate under appropriate process; the contact angle of the as-prepared superhydrophobic surface can be up to 152 ± 0.5°, and the sliding angle is 1-2°; its anti-corrosion property, anti-icing performance and the friction property all show an excellent level. This method provides the possibility of industrialization of superhydrophobic surface based on iron substrate as it can prepare massive superhydrophobic surface quickly.

  18. Modeling the diffusion effects through the iron carbonate layer in the carbon dioxide corrosion of carbon steel

    SciTech Connect

    Rajappa, S.; Zhang, R.; Gopal, M.

    1998-12-31

    A mechanistic model was developed for predicting carbon dioxide corrosion rates of carbon steel pipes in multiphase flow conditions. The model incorporates the chemistry, thermodynamics of carbon dioxide dissolution, multiphase mass transfer, electrochemical kinetics on the metal surface and the presence of a corrosion product film. The predicted corrosion rates show good agreement with the experimental results.

  19. Study of mechanical, physical, and corrosion behavior of 0.5% cobalt alloyed austempered ductile iron

    NASA Astrophysics Data System (ADS)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Ramli, Abdullah; Izham, Mohd Faizul

    2010-03-01

    Objectives: The purpose of this research was to determine the mechanical properties and corrosion behavior of 0.5% Co-DI before and after heat treatment and compare with commercial ductile iron. Methods: Molten metal of newly developed ductile iron which alloyed with 0.5% Cobalt produced through CO2 sand casting method. The specimens then performed preheat to 500°C in an hour then oil quenched. Specimens then performed annealing to 900°C in half an hour before oil quenched again. 500°C, 600°C and 700°C austempering temperature had been selected subjected to the specimens in half an hour before cooled to room temperature. The tests involved are microstructure analysis which included nodule count and phase analysis, polarization test, spectrometer test, density test, tensile test (ASTM E 8M), hardness test and impact test (ASTM A327) on as cast and austempered specimen. Results: 0.5% Cobalt alloyed austempered ductile iron with 500°C austempered temperature is the optimum temperature for 0.5% Co-ADI. It's not only increase the nodule count in the content, but also improve the mechanical properties such as impact toughness and tensile strength. Corrosion rate of 0.5% Co-DI also improved compare to unalloyed DI.

  20. Study of mechanical, physical, and corrosion behavior of 0.5% cobalt alloyed austempered ductile iron

    NASA Astrophysics Data System (ADS)

    Abdullah, Bulan; Jaffar, Ahmed; Alias, Siti Khadijah; Ramli, Abdullah; Izham, Mohd Faizul

    2009-12-01

    Objectives: The purpose of this research was to determine the mechanical properties and corrosion behavior of 0.5% Co-DI before and after heat treatment and compare with commercial ductile iron. Methods: Molten metal of newly developed ductile iron which alloyed with 0.5% Cobalt produced through CO2 sand casting method. The specimens then performed preheat to 500°C in an hour then oil quenched. Specimens then performed annealing to 900°C in half an hour before oil quenched again. 500°C, 600°C and 700°C austempering temperature had been selected subjected to the specimens in half an hour before cooled to room temperature. The tests involved are microstructure analysis which included nodule count and phase analysis, polarization test, spectrometer test, density test, tensile test (ASTM E 8M), hardness test and impact test (ASTM A327) on as cast and austempered specimen. Results: 0.5% Cobalt alloyed austempered ductile iron with 500°C austempered temperature is the optimum temperature for 0.5% Co-ADI. It's not only increase the nodule count in the content, but also improve the mechanical properties such as impact toughness and tensile strength. Corrosion rate of 0.5% Co-DI also improved compare to unalloyed DI.

  1. Corrosion of iron and low alloyed steel within a water saturated brick of clay under anaerobic deep geological disposal conditions: An integrated experiment

    NASA Astrophysics Data System (ADS)

    Martin, F. A.; Bataillon, C.; Schlegel, M. L.

    2008-09-01

    The aim of this study was to determine the corrosion behaviour of iron and low alloyed steels under simulated geological disposal conditions, related to long-term disposal of nuclear wastes in the site of Bure (Meuse-Haute Marne, Champagne, France). The dedicated experiment was a fully integrated set-up: three different bars of material (iron, steel or nickel) have been introduced inside a solid block of clay, which has been saturated with synthetic Bure water and maintained at 90 °C during 8 months. Two types of clay have been tested: first, a compacted MX80 (Wyoming, USA) and second, argilite directly taken from the Bure site (Callovo-Oxfordian). In situ electrochemistry has been performed: impedance spectra, chronopotentiometry… The samples have been analysed using a combination of techniques, such as SEM, XRD, EDS, μXAS, μRaman, gravimetry after desquamation. In both cases, the steel or the iron seemed to passivate in contact with the clay. Post-processing of the EIS determined the corrosion rates and the changes in the kinetics have been noticed. The post mortem analysis of the corrosion products showed in both cases the presence of an internal layer made of magnetite (Raman, EDX). The external layer was made of partially Ca-substituted siderite (Fe 1-xCa xCO 3), which could play an extra role in the passivation. Moreover, the samples embedded in the Bure argilite presented an intermediate unique layer containing Fe, O, Na and Si. This study suggests the corrosion products started to react with the silica issued from the dissolution of the Bure clay minerals, resulting in clay minerals neo-formation and in corrosion kinetic changes.

  2. Synthesis and Corrosion Study of Zirconia-Coated Carbonyl Iron Particles

    SciTech Connect

    Shen, R.; Shafrir, S.N.; Miao, C.; Wang, M.; Lambropoulos, J.C.; Jacobs, S.D.; Yang, H.

    2010-01-07

    This paper describes the surface modification of micrometer-sized magnetic carbonyl iron particles (CI) with zirconia from zirconium(IV) butoxide using a sol–gel method. Zirconia shells with various thicknesses and different grain sizes and shapes are coated on the surface of CI particles by changing the reaction conditions, such as the amounts of zirconia sol, nitric acid, and CI particles. A silica adhesive layer made from 3-aminopropyl trimethoxysilane (APTMS) can be introduced first onto the surface of CI particles in order to adjust both the size and the shape of zirconia crystals, and thus the roughness of the coating. The microanalyses on these coated particles are studied by field-emission scanning electron microscopy (FE-SEM) and X-ray-diffraction (XRD). Accelerated acid corrosion and air oxidation tests indicate that the coating process dramatically improved oxidation and acid corrosion resistances, which are critical issues in various applications of CI magnetic particles.

  3. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  4. Aqueous corrosion of phosphide minerals from iron meteorites: a highly reactive source of prebiotic phosphorus on the surface of the early Earth.

    PubMed

    Pasek, Matthew A; Lauretta, Dante S

    2005-08-01

    We present the results of an experimental study of aqueous corrosion of Fe-phosphide under conditions relevant to the early Earth. The results strongly suggest that iron meteorites were an important source of reactive phosphorus (P), a requirement for the formation of P-based life. We further demonstrate that iron meteorites were an abundant source of phosphide minerals early in Earth history. Phosphide corrosion was studied in five different solutions: deionized water, deionized water buffered with sodium bicarbonate, deionized water with dissolved magnesium and calcium chlorides, deionized water containing ethanol and acetic acid, and deionized water containing the chlorides, ethanol, and acetic acid. Experiments were performed in the presence of both air and pure Ar gas to evaluate the effect of atmospheric chemistry. Phosphide corrosion in deionized water results in a metastable mixture of mixed-valence, P-bearing ions including pyrophosphate and triphosphate, key components for metabolism in modern life. In a pH-buffered solution of NaHCO(3), the condensed and reduced species diphosphonate is an abundant corrosion product. Corrosion in ethanol- and acetic acid-containing solutions yields additional P-bearing organic molecules, including acetyl phosphonate and a cyclic triphosphorus molecule. Phosphonate is a major corrosion product of all experiments and is the only P-bearing molecule that persists in solutions with high concentrations of magnesium and calcium chlorides, which suggests that phosphonate may have been a primitive oceanic source of P. The stability and reactivity of phosphonate and hypophosphite in solution were investigated to elucidate reaction mechanisms and the role of mineral catalysts on P-solution chemistry. Phosphonate oxidation is rapid in the presence of Fe metal but negligible in the presence of magnetite and in the control sample. The rate of hypophosphite oxidation is independent of reaction substrate. PMID:16078869

  5. Aqueous Corrosion of Phosphide Minerals from Iron Meteorites: A Highly Reactive Source of Prebiotic Phosphorus on the Surface of the Early Earth

    NASA Astrophysics Data System (ADS)

    Pasek, Matthew A.; Lauretta, Dante S.

    2005-08-01

    We present the results of an experimental study of aqueous corrosion of Fe-phosphide under conditions relevant to the early Earth. The results strongly suggest that iron meteorites were an important source of reactive phosphorus (P), a requirement for the formation of P-based life. We further demonstrate that iron meteorites were an abundant source of phosphide minerals early in Earth history. Phosphide corrosion was studied in five different solutions: deionized water, deionized water buffered with sodium bicarbonate, deionized water with dissolved magnesium and calcium chlorides, deionized water containing ethanol and acetic acid, and deionized water containing the chlorides, ethanol, and acetic acid. Experiments were performed in the presence of both air and pure Ar gas to evaluate the effect of atmospheric chemistry. Phosphide corrosion in deionized water results in a metastable mixture of mixed-valence, P-bearing ions including pyrophosphate and triphosphate, key components for metabolism in modern life. In a pH-buffered solution of NaHCO3, the condensed and reduced species diphosphonate is an abundant corrosion product. Corrosion in ethanol- and acetic acid-containing solutions yields additional P-bearing organic molecules, including acetyl phosphonate and a cyclic triphosphorus molecule. Phosphonate is a major corrosion product of all experiments and is the only P-bearing molecule that persists in solutions with high concentrations of magnesium and calcium chlorides, which suggests that phosphonate may have been a primitive oceanic source of P. The stability and reactivity of phosphonate and hypophosphite in solution were investigated to elucidate reaction mechanisms and the role of mineral catalysts on P-solution chemistry. Phosphonate oxidation is rapid in the presence of Fe metal but negligible in the presence of magnetite and in the control sample. The rate of hypophosphite oxidation is independent of reaction substrate.

  6. Corrosion behavior of surface films on boron-implanted high purity iron and stainless steels

    NASA Technical Reports Server (NTRS)

    Kim, H. J.; Carter, W. B.; Hochman, R. F.; Meletis, E. I.

    1985-01-01

    Boron (dose, 2 x 10 to the 17th ions/sq cm) was implanted into high purity iron, AISI 316 austenitic stainless steel, and AISI 440C martensitic stainless steel, at 40 keV. The film structure of implanted samples was examined and characterized by contrast and diffraction analyses utilizing transmission electron microscopy. The effect of B(+) ion implantation on the corrosion behavior was studied using the potentiodynamic polarization technique. Tests were performed in deaerated 1 N H2SO4 and 0.1 M NaCl solutions. Scanning electron microscopy was used to examine the morphology of the corroded surfaces after testing.

  7. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, P.J.; Goodwin, G.M.; Liu, C.T.

    1996-08-13

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding. 13 figs.

  8. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, Philip J.; Goodwin, Gene M.; Liu, Chain T.

    1996-01-01

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding.

  9. Corrosion protection

    DOEpatents

    Brown, Donald W.; Wagh, Arun S.

    2003-05-27

    There has been invented a chemically bonded phosphate corrosion protection material and process for application of the corrosion protection material for corrosion prevention. A slurry of iron oxide and phosphoric acid is used to contact a warm surface of iron, steel or other metal to be treated. In the presence of ferrous ions from the iron, steel or other metal, the slurry reacts to form iron phosphates which form grains chemically bonded onto the surface of the steel.

  10. A comparative study of the corrosion of tin-free steel and iron in sodium bisulfite

    SciTech Connect

    Seshadri, G.; Bower, K.A.; Brooks, R.W.; Kelber, J.A.

    1995-03-01

    The authors have examined the electrochemical behavior of tin-free steel chromium type (TFS-CT) and polycrystalline iron electrodes in sodium bisulfite containing Perchlorate and nitrate solutions. Their experiments indicate that TFS-CT corrodes on exposure to sodium bisulfite. The extent to which passivation is prevented depends on the supporting electrolyte. A very interesting feature that the authors have observed is that TFS-CT exhibits a ``memory`` of exposure to sodium bisulfite, in that it does not repassivate when subsequently cycled in a bisulfite-free supporting electrolyte. This ``memory effect`` and the extent of corrosion depend on the supporting electrolyte used. Polycrystalline iron electrodes on the other hand, corrode on exposure to sodium bisulfite, but repassivate when returned to a supporting electrolyte that is free of bisulfite. The results indicate that bisulfite attacks the protective chrome oxide coating partially or completely, inhibiting subsequent passivation even in bisulfite-free electrolytes. The results also indicate that reactions of the bisulfite exposed surface with Perchlorate or nitrate anions significantly affect corrosion behavior.

  11. CORA-II model of PWR corrosion-product transport

    SciTech Connect

    Kang, S.; Sejvar, J.

    1985-09-01

    The revised CORA-II computer code, which predicts corrosion-product transport and radiation field buildup in PWRs, incorporates recent advances in scientific understanding of these processes. Designers and engineers can use the code to assess the relative effects of plant design, operation, and coolant chemistry changes on radiation-field buildup.

  12. Effects of iron-reducing bacteria on carbon steel corrosion induced by thermophilic sulfate-reducing consortia.

    PubMed

    Valencia-Cantero, Eduardo; Peña-Cabriales, Juan José

    2014-02-28

    Four thermophilic bacterial species, including the iron-reducing bacterium Geobacillus sp. G2 and the sulfate-reducing bacterium Desulfotomaculum sp. SRB-M, were employed to integrate a bacterial consortium. A second consortium was integrated with the same bacteria, except for Geobacillus sp. G2. Carbon steel coupons were subjected to batch cultures of both consortia. The corrosion induced by the complete consortium was 10 times higher than that induced by the second consortium, and the ferrous ion concentration was consistently higher in iron-reducing consortia. Scanning electronic microscopy analysis of the carbon steel surface showed mineral films colonized by bacteria. The complete consortium caused profuse fracturing of the mineral film, whereas the non-iron-reducing consortium did not generate fractures. These data show that the iron-reducing activity of Geobacillus sp. G2 promotes fracturing of mineral films, thereby increasing steel corrosion. PMID:24225375

  13. A study of the corrosion products of mild steel in high ionic strength brines.

    PubMed

    Wang, Z; Moore, R C; Felmy, A R; Mason, M J; Kukkadapu, R K

    2001-01-01

    The corrosion layer on steel surfaces that formed after exposure to waste isolation pilot plant (WIPP) brines under anoxic conditions was characterized for chemical composition, thickness and phase composition. The chemical composition of the corrosion layer was determined both by X-ray photoelectron spectroscopy (XPS) and by chemical analysis of acid solutions used to remove the corrosion layer. Atomic force microscopic (AFM) images indicated that the brine-corroded surface layer shows extensive granulation along the contours of the steel surface that is characteristic of sharp polishing marks. The corrosion layer seemed to be porous and could be dissolved and detached in dilute hydrochloric acid. The corrosion layer appears to be composed of iron oxides with some ionic substitutions from the brines. The 77 K Mössbauer spectrum recorded for iron powder leached under similar conditions indicated the corrosion layer was comprised principally of green rust. PMID:11300533

  14. Effects of high temperature surface oxides on room temperature aqueous corrosion and environmental embrittlement of iron aluminides

    SciTech Connect

    Buchanan, R.A.; Perrin, R.L.

    1996-09-01

    Studies were conducted to determine the effects of high-temperature surface oxides, produced during thermomechanical processing, heat treatment (750 {degrees}C in air, one hour) or simulated in-service-type oxidation (1000{degrees}C in air, 24 hours) on the room-temperature aqueous-corrosion and environmental-embrittlement characteristics of iron aluminides. Materials evaluated included the Fe{sub 3}Al-based iron aluminides, FA-84, FA-129, FAL and FAL-Mo, a FeAl-based iron aluminide, FA-385, and a disordered low-aluminum Fe-Al alloy, FAPY. Tests were performed in a mild acid-chloride solution to simulate aggressive atmospheric corrosion. Cyclic-anodic-polarization tests were employed to evaluate resistances to localized aqueous corrosion. The high-temperature oxide surfaces consistently produced detrimental results relative to mechanically or chemically cleaned surfaces. Specifically, the pitting corrosion resistances were much lower for the as-processed and 750{degrees} C surfaces, relative to the cleaned surfaces, for FA-84, FA-129, FAL-Mo, FA-385 and FAPY. Furthermore, the pitting corrosion resistances were much lower for the 1000{degrees}C surfaces, relative to cleaned surfaces, for FA-129, FAL and FAL-Mo.

  15. ARSENIC INTERACTION WITH IRON (II, III) HYDROXYCARBONATE GREEN RUST: IMPLICATIONS FOR ARSENIC REMEDIATION

    EPA Science Inventory

    Zerovalent iron is being used in permeable reactive barriers (PRBs) to remediate groundwater arsenic contamination. Iron(II, III) hydroxycarbonate green rust is a major corrosion product of zerovalent iron under anaerobic conditions. The interaction between arsenic and this green...

  16. Slippery liquid-infused porous surface based on perfluorinated lubricant/iron tetradecanoate: Preparation and corrosion protection application

    NASA Astrophysics Data System (ADS)

    Yang, Shengsheng; Qiu, Ri; Song, Hongqing; Wang, Peng; Shi, Zhiqiang; Wang, Yanfang

    2015-02-01

    Corrosion and fouling have been two major enemies for materials immersed in seawater. Fluid including gas and liquid as coating for marine corrosion protection has attracted much attention, since it can also exert antifouling capability in seawater environment. Combining gas and solid phases, superhydrophobic surface is promising to protect the underlying metal from corrosion. However, the intrinsically short sustainability in underwater environment has hindered its practical application, so that its corrosion protection ability is only temporary. Originated from liquid and solid phases, slippery liquid-infused porous surface (SLIPS) has spurred wide interest due to its prominent performance in different fields. However, the exploration of corrosion protection efficiency from SLIPS remains rare. In this research, SLIPS is constructed onto steel surface via a facile two-step protocol. First, based on a dissolution-deposition strategy, iron tetradecanoate is formed by an electrochemical route. After that, fluid lubricant is infused onto the deposit, whose rough surface acts as the reservoir to entrap the fluid to form a static liquid coating. Compared to the bare and hydrophobic deposit covering low alloy steel, the SLIPS composed perfluorinated lubricant and iron tetradecanoate endows good corrosion protection property.

  17. Effect of carbon on stress corrosion cracking and anodic oxidation of iron in NaOH solutions

    SciTech Connect

    Flis, J.; Ziomek-Moroz, Margaret

    2008-06-01

    Anodic behaviour of decarburised iron and of quenched Fe–C materials with up to 0.875 wt% C was examined in 8.5 M NaOH at 100 °C to explain the role of carbon in caustic stress corrosion cracking (SCC) of plain steels. Removal of carbon from Armco iron strongly reduced its intergranular SCC. Slip steps on grains did not initiate cracks. It has been shown that carbon at low contents deteriorates the passivation of iron, whereas at high contents it promotes the formation of magnetite. High resistance to SCC of high carbon steels can be explained by an intense formation of magnetite on these steels.

  18. Characterization of reaction products of iron and iron salts and aqueous plant extracts

    NASA Astrophysics Data System (ADS)

    Jaén, J. A.; García de Saldaña, E.; Hernández, C.

    1999-11-01

    The complexes formed in aqueous solution as a result of a reaction of iron and iron salts (Fe2+ and Fe3+) and some plant extracts were analyzed using Mössbauer spectroscopy and Fourier transform infrared. The extracts were obtained from Opuntia elatior mill., Acanthocereus pentagonus (L.) Britton, Mimosa tenuiflora, Caesalpinia coriaria (Jacq.) Willd., Bumbacopsis quinata (Jacq.) Dugand and Acacia mangium Willd., plants growing wildly in different zones of the Isthmus of Panama. Results suggest the formation of mono- and bis-type complexes, and in some cases, the occurrence of a redox reaction. The feasibility of application of the studied extracts as atmospheric corrosion inhibitors is discussed.

  19. Characterization of Corrosion Product Layers from CO2 Corrosion of 13Cr Stainless Steel in Simulated Oilfield Solution

    NASA Astrophysics Data System (ADS)

    Yin, Z. F.; Wang, X. Z.; Liu, L.; Wu, J. Q.; Zhang, Y. Q.

    2011-10-01

    The influence of temperature and flow rate on the characterization and mechanisms of corrosion product layers from CO2 corrosion of 13Cr stainless steel was carried out in simulated oilfield solution. Cyclic potentiodynamic polarization method as well as weight loss tests in autoclave were utilized to investigate pitting corrosion behavior at various temperatures. Weight loss tests were performed at 100 and 160 °C under dynamic and static flow conditions. At the same time, the significant pitting parameters such as E corr, E pit, E pp, ∆ E, and I pass in cyclic polarization curves at various temperatures were analyzed and compared for revealing the pitting behavior of 13Cr stainless steel. The surface measurement techniques such as SEM, XRD, and XPS were used to detect the corrosion product layers. The results showed that both temperature and flow rate had significant effects on characterization of corrosion product layers or passive films formed on 13Cr stainless steel in CO2 corrosion system. At high temperature, lots of pits were formed at the localized corrosion areas of metal surfaces. Corrosion rates under the condition of 5 m/s were higher than those under the static condition regardless of the test temperatures.

  20. High-temperature corrosion and applications of nickel and iron aluminides in coal-conversion power systems

    SciTech Connect

    Natesan, K.; Tortorelli, P.F.

    1996-10-01

    Nickel and iron aluminide intermetallics are being developed for use as structural materials and/or as cladding for conventional engineering alloys. In addition to strength advantages, these materials exhibit excellent resistance to corrosion in single- and multioxidant environments at elevated temperatures by the formation of slow-growing, adherent alumina scales. Corrosion resistance in a given environment is strongly dependent on the composition of the alloy and on the nature of the corrosive species prevalent in the service environment. This paper presents a comprehensive review of the current status of the corrosion performance of these intermetallics in oxidizing, sulfidizing, and multicomponent gas environments of typical coal-conversion systems. Mechanisms of scale development/breakdown, performance envelopes for long-term usage of these materials, approaches to modifying the surfaces of engineering alloys by cladding or coating them with intermetallics, and in-service experience with these materials are emphasized.

  1. Iron Corrosion Induced by Nonhydrogenotrophic Nitrate-Reducing Prolixibacter sp. Strain MIC1-1

    PubMed Central

    Ito, Kimio; Wakai, Satoshi; Tsurumaru, Hirohito; Ohkuma, Moriya; Harayama, Shigeaki

    2014-01-01

    Microbiologically influenced corrosion (MIC) of metallic materials imposes a heavy economic burden. The mechanism of MIC of metallic iron (Fe0) under anaerobic conditions is usually explained as the consumption of cathodic hydrogen by hydrogenotrophic microorganisms that accelerates anodic Fe0 oxidation. In this study, we describe Fe0 corrosion induced by a nonhydrogenotrophic nitrate-reducing bacterium called MIC1-1, which was isolated from a crude-oil sample collected at an oil well in Akita, Japan. This strain requires specific electron donor-acceptor combinations and an organic carbon source to grow. For example, the strain grew anaerobically on nitrate as a sole electron acceptor with pyruvate as a carbon source and Fe0 as the sole electron donor. In addition, ferrous ion and l-cysteine served as electron donors, whereas molecular hydrogen did not. Phylogenetic analysis based on 16S rRNA gene sequences revealed that strain MIC1-1 was a member of the genus Prolixibacter in the order Bacteroidales. Thus, Prolixibacter sp. strain MIC1-1 is the first Fe0-corroding representative belonging to the phylum Bacteroidetes. Under anaerobic conditions, Prolixibacter sp. MIC1-1 corroded Fe0 concomitantly with nitrate reduction, and the amount of iron dissolved by the strain was six times higher than that in an aseptic control. Scanning electron microscopy analyses revealed that microscopic crystals of FePO4 developed on the surface of the Fe0 foils, and a layer of FeCO3 covered the FePO4 crystals. We propose that cells of Prolixibacter sp. MIC1-1 accept electrons directly from Fe0 to reduce nitrate. PMID:25548048

  2. Effect of surface condition on the aqueous corrosion behavior of iron aluminies

    SciTech Connect

    Buchanan, R.A.; Perrin, R.L.

    1995-08-01

    The effects of retained high-temperature surface oxides, produced during thermomechanical processing and/or heat treatment, on the aqueous-corrosion characteristics of Fe-Al-based alloys were evaluated by electrochemical methods. Cyclic anodic polarization evaluations were conducted at room temperature in a mild acid-chloride solution (pH = 4,200 ppm Cl{sup {minus}}) on the Fe{sub 3}Al-based iron aluminides, FA-84 (Fe-28Al-2Cr-0.05B, at %), FA-129 (Fe-28Al-5Cr-0.5Nb-0.2C, at %), and FAL-Mo (Fe-28Al-5Cr-1Mo-0.04B-0.08Zr, at %), on the FeAl-based iron aluminide, FA-385 (Fe-35.65Al-0.20Mo-0.05Zr-0.11C, at %). The surface conditions evaluated were: As received (i.e. with the retained high-temperature oxides), mechanically cleaned (ground through 600-grit SiC paper), and chemically cleaned (10% HNO{sub 3}, 2%HF, at 43 {degree}C). The principal electrochemical parameter of interest was the critical putting potential with lower values indicating less resistance to chloride-induced localized corrosion. For all materials evaluated, the critical pitting potential was found to be significantly lower in the as-received condition than in the mechanically-cleaned and chemically-cleaned conditions. Mechanisms responsible for the detrimental high-temperature-oxide effect are under study.

  3. Erosion-Corrosion of Iron and Nickel Alloys at Elevated Temperature in a Combustion Gas Environment

    SciTech Connect

    Tylczak, Joseph

    2014-05-02

    This paper reports on the results of a study that compares the erosion-corrosion behavior of a variety of alloys (Fe- 2¼Cr 1Mo, 304 SS, 310 SS, Incoloy 800, Haynes 230 and a Fe3Al) in a combustion environment. Advanced coal combustion environments, with higher temperatures, are driving re-examination of traditional and examination of new alloys in these hostile environments. In order to simulate conditions in advanced coal combustion boilers, a special erosion apparatus was used to allow for impingement of particles under a low abrasive flux in a gaseous environment comprised of 20 % CO2, 0.05 % HCl, 77 % N2, 3 % O2, and 0.1 % SO2. Tests were conducted at room temperature and 700 °C with ~ 270 μm silica, using an impact velocity of 20 m/s in both air and the simulated combustion gas environment. The erosion-corrosion behavior was characterized by gravimetric measurements and by examination of the degraded surfaces optically and by scanning electron microscopy (SEM). At room temperature most of the alloys had similar loss rates. Not surprisingly, at 700 °C the lower chrome-iron alloy had a very high loss rate. The nickel alloys tended to have higher loss rates than the high chrome austenitic alloys.

  4. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry

    SciTech Connect

    Wei, R.P.

    1992-01-29

    This progress report briefly summarizes the research performed under the referenced grant for the period from 1 December 1990 to 31 December 1991, and contains a cumulative listing of technical presentations and publications dating back to 1 June 1988. Under this grant, a multi-disciplinary research program is undertaken to address certain fundamental issues relating to corrosion fatigue crack growth in structurally important alloys in aqueous environments. The principal goal of the research is to develop and expand the scientific understanding of the processes that control corrosion fatigue crack growth, particularly for ferrous alloys in terms of the controlling mechanical and chemical/electrochemical processes and their interactions with the microstructure. Focus is placed upon the austenitic iron-chromium-nickel (FeCrNi) alloys because of the need to resolve certain mechanistic issues and because of extensive utilization of these alloys in the power generation and chemical industries. Emphasis is given to the growth of short (small) cracks at low growth rates because crack growth in this regime is expected to be more sensitive to changes in external chemical/electrochemical variables.

  5. Scanning Electrochemical Microscopy for the Investigation of Galvanic Corrosion of Iron with Zinc in 0.1 M NaCl Solution

    NASA Astrophysics Data System (ADS)

    Joseph Raj, X.; Nishimura, T.

    2016-02-01

    Scanning electrochemical microscopy was used to monitor microscopic aspects of the electrochemical processes at the iron-zinc couple immersed in 0.1 M NaCl aqueous solution. The SECM measured the concentration of chemical species relevant to the corrosion processes. The electrochemical behavior of galvanic Fe/Zn coupling was investigated as a function of time using SECM microelectrode both as Fe/Zn joined together as well as away from each other. SECM amperometric line scan curves were obtained over the Fe/Zn at a constant distance. In the first case, the chemical species participating in the corrosion reactions at the sample are detected at the SECM tip by applying appropriate potential values to the microelectrode. The release of Zn2+ ionic species into the solution phase from local anodic sites, as well as the consumption of dissolved oxygen at the corresponding cathodic locations, was successfully monitored. The results revealed that the galvanic couple where Fe/Zn is close to each other will show higher corrosion rate of zinc than that of galvanic couple away from each other. The Fe/Zn couple away from each other showed a decrease in current values with time. This is due to the formation of oxide layer of Zn over the Fe followed by the protection of the corrosion products with further exposure times.

  6. The influence of relative humidity on iron corrosion under proton irradiation

    NASA Astrophysics Data System (ADS)

    Lapuerta, S.; Bérerd, N.; Moncoffre, N.; Millard-Pinard, N.; Jaffrézic, H.; Crusset, D.; Féron, D.

    2008-03-01

    With regard to the storage for high-level radioactive waste and the reversible period of a geological repository, the influence of proton irradiation on the indoor atmospheric corrosion of iron has been investigated in relation to the relative humidity (RH) in the atmosphere. Irradiation experiments were performed using a 3-MeV extracted proton beam. Relative humidity varies from 0% to 85%. Before and after each irradiation, the surfaces of the sample were characterised by Rutherford backscattering spectrometry in order to determine oxygen concentrations in the metal. The maximum oxidation rate was observed for 45% RH in air under proton irradiation and was compared with literature data without irradiation where the maximum oxidation rate was observed at 95% RH. The experimental results are discussed on the basis of the Langmuir-Hinshelwood (LH) model: they are explained by the contrast between the adsorption of O 2 and H 2O species on the active cathodic sites of the iron surface and by the formation of H +(H 2O) n.

  7. Inhibiting mild steel corrosion from sulfate-reducing and iron-oxidizing bacteria using gramicidin-S-producing biofilms.

    PubMed

    Zuo, Rongjun; Wood, Thomas K

    2004-11-01

    A gramicidin-S-producing Bacillus brevis 18-3 biofilm was shown to reduce corrosion rates of mild steel by inhibiting both the sulfate-reducing bacterium Desulfosporosinus orientis and the iron-oxidizing bacterium Leptothrix discophora SP-6. When L. discophora SP-6 was introduced along with D. orientis to a non-antimicrobial-producing biofilm control, Paenibacillus polymyxa ATCC 10401, a corrosive synergy was created and mild steel coupons underwent more severe corrosion than when only D. orientis was present, showing a 2.3-fold increase via electrochemical impedance spectroscopy (EIS) and a 1.8-fold difference via mass-loss measurements. However, when a gramicidin-S-producing, protective B. brevis 18-3 biofilm was established on mild steel, the metal coupons were protected against the simultaneous attack of D. orientis and L. discophora SP-6. EIS data showed that the protective B. brevis 18-3 biofilm decreased the corrosion rate about 20-fold compared with the non-gramicidin-producing P. polymyxa ATCC 10401 biofilm control. The mass loss for the protected mild steel coupons was also significantly lower than that for the unprotected ones (4-fold decrease). Scanning electron microscope images corroborated the corrosion inhibition by the gramicidin-S-producing B. brevis biofilm on mild steel by showing that the metal surface remained untarnished, i.e., the polishing grooves were still visible after exposure to the simultaneous attack of the sulfate-reducing bacterium and the iron-oxidizing bacterium. PMID:15278311

  8. X-rays absorption study on medieval corrosion layers for the understanding of very long-term indoor atmospheric iron corrosion

    NASA Astrophysics Data System (ADS)

    Monnier, J.; Réguer, S.; Vantelon, D.; Dillmann, P.; Neff, D.; Guillot, I.

    2010-05-01

    The study and prediction of very long-term atmospheric corrosion behaviour of ferrous alloys is of great importance in different fields. First the conservation of metallic artefacts in museum and the corrosion diagnosis on ferrous reinforcement used in ancient monuments since medieval times needs reliable data to understand the mechanisms. Second, in the frame of the interim storage of nuclear waste in France, it is necessary to model the long-term corrosion of low alloy steel overcontainer. The nature of phases and elements constituting the corrosion layers can greatly influence the corrosion mechanisms. On the one hand, it is crucial to precisely determine the nature of microscopic phases that can be highly reactive. On the other hand, some elements as P and S could modify this reactivity. To clarify this point and complementary to other studies using Raman micro spectroscopy technique, X-rays Absorption Spectroscopy (XAS) under synchrotron radiation plays a crucial role. It allows one to precisely identify the reactive phases in the corrosion layers. Micro-XAS was required in order to refine the spatial variation, at micrometer scale, of the predominant Fe oxidation state and to characterise the corresponding corrosion products. Moreover, the role of minor elements on phase’s stability and the chemical form of these elements in the rust layer, especially phosphorus and sulphur, was investigated.

  9. Neutrophilic Iron-Oxidizing “Zetaproteobacteria” and Mild Steel Corrosion in Nearshore Marine Environments ▿ †

    PubMed Central

    McBeth, Joyce M.; Little, Brenda J.; Ray, Richard I.; Farrar, Katherine M.; Emerson, David

    2011-01-01

    Microbiologically influenced corrosion (MIC) of mild steel in seawater is an expensive and enduring problem. Little attention has been paid to the role of neutrophilic, lithotrophic, iron-oxidizing bacteria (FeOB) in MIC. The goal of this study was to determine if marine FeOB related to Mariprofundus are involved in this process. To examine this, field incubations and laboratory microcosm experiments were conducted. Mild steel samples incubated in nearshore environments were colonized by marine FeOB, as evidenced by the presence of helical iron-encrusted stalks diagnostic of the FeOB Mariprofundus ferrooxydans, a member of the candidate class “Zetaproteobacteria.” Furthermore, Mariprofundus-like cells were enriched from MIC biofilms. The presence of Zetaproteobacteria was confirmed using a Zetaproteobacteria-specific small-subunit (SSU) rRNA gene primer set to amplify sequences related to M. ferrooxydans from both enrichments and in situ samples of MIC biofilms. Temporal in situ incubation studies showed a qualitative increase in stalk distribution on mild steel, suggesting progressive colonization by stalk-forming FeOB. We also isolated a novel FeOB, designated Mariprofundus sp. strain GSB2, from an iron oxide mat in a salt marsh. Strain GSB2 enhanced uniform corrosion from mild steel in laboratory microcosm experiments conducted over 4 days. Iron concentrations (including precipitates) in the medium were used as a measure of corrosion. The corrosion in biotic samples (7.4 ± 0.1 mM) was significantly higher than that in abiotic controls (5.0 ± 0.1 mM). These results have important implications for the role of FeOB in corrosion of steel in nearshore and estuarine environments. In addition, this work shows that the global distribution of Zetaproteobacteria is far greater than previously thought. PMID:21131509

  10. Changes of the corrosion potential of iron in stagnation and flow conditions and their relationship with metal release.

    PubMed

    Fabbricino, Massimiliano; Korshin, Gregory V

    2014-10-01

    This study examined the behavior of corrosion potential (Ecorr) of iron exposed to drinking water during episodes of stagnation and flow. These measurements showed that during stagnation episodes, Ecorr values decrease prominently and consistently. This decrease is initially rapid but it becomes slower as the stagnation time increases. During flow episodes, the Ecorr values increase and reach a quasi-steady state. Experiments with varying concentrations of dissolved oxygen showed that the decrease of Ecorr values characteristic for stagnation is likely to be associated with the consumption of dissolved oxygen by the exposed metal. The corrosion potential of iron and its changes during stagnation were sensitive to the concentrations of sulfate and chloride ions. Measurements of iron release showed that both the absolute values of Ecorr measured prior to or after stagnation episodes were well correlated with the logarithms of concentrations of total iron. The slope of this dependence showed that the observed correlations between Ecorr values and Fe concentrations corresponded to the coupling between the oxidant consumption and changes of Fe redox status. These results demonstrate that in situ Ecorr measurements can be a sensitive method with which to ascertain effects of hydrodynamic conditions and short-term variations of water chemistry on metal release and corrosion in drinking water. This approach is valuable practically because Ecorr measurements are precise, can be carried out in situ with any desired time resolution, do not affect the state of exposed surface in any extent and can be carried out with readily available equipment. PMID:24950460

  11. The mutual co-regulation of extracellular polymeric substances and iron ions in biocorrosion of cast iron pipes.

    PubMed

    Jin, Juntao; Guan, Yuntao

    2014-10-01

    New insights into the biocorrosion process may be gained through understanding of the interaction between extracellular polymeric substances (EPS) and iron. Herein, the effect of iron ions on the formation of biofilms and production of EPS was investigated. Additionally, the impact of EPS on the corrosion of cast iron coupons was explored. The results showed that a moderate concentration of iron ions (0.06 mg/L) promoted both biofilm formation and EPS production. The presence of EPS accelerated corrosion during the initial stage, while inhibited corrosion at the later stage. The functional groups of EPS acted as electron shuttles to enable the binding of iron ions. Binding of iron ions with EPS led to anodic dissolution and promoted corrosion, while corrosion was later inhibited through oxygen reduction and availability of phosphorus from EPS. The presence of EPS also led to changes in crystalline phases of corrosion products. PMID:25069092

  12. Surface analysis and depth profiling of corrosion products formed in lead pipes used to supply low alkalinity drinking water.

    PubMed

    Davidson, C M; Peters, N J; Britton, A; Brady, L; Gardiner, P H E; Lewis, B D

    2004-01-01

    Modern analytical techniques have been applied to investigate the nature of lead pipe corrosion products formed in pH adjusted, orthophosphate-treated, low alkalinity water, under supply conditions. Depth profiling and surface analysis have been carried out on pipe samples obtained from the water distribution system in Glasgow, Scotland, UK. X-ray diffraction spectrometry identified basic lead carbonate, lead oxide and lead phosphate as the principal components. Scanning electron microscopy/energy-dispersive x-ray spectrometry revealed the crystalline structure within the corrosion product and also showed spatial correlations existed between calcium, iron, lead, oxygen and phosphorus. Elemental profiling, conducted by means of secondary ion mass spectrometry (SIMS) and secondary neutrals mass spectrometry (SNMS) indicated that the corrosion product was not uniform with depth. However, no clear stratification was apparent. Indeed, counts obtained for carbonate, phosphate and oxide were well correlated within the depth range probed by SIMS. SNMS showed relationships existed between carbon, calcium, iron, and phosphorus within the bulk of the scale, as well as at the surface. SIMS imaging confirmed the relationship between calcium and lead and suggested there might also be an association between chloride and phosphorus. PMID:14982163

  13. Iron nutrition, biomass production, and plant product quality.

    PubMed

    Briat, Jean-François; Dubos, Christian; Gaymard, Frédéric

    2015-01-01

    One of the grand challenges in modern agriculture is increasing biomass production, while improving plant product quality, in a sustainable way. Of the minerals, iron (Fe) plays a major role in this process because it is essential both for plant productivity and for the quality of their products. Fe homeostasis is an important determinant of photosynthetic efficiency in algae and higher plants, and we review here the impact of Fe limitation or excess on the structure and function of the photosynthetic apparatus. We also discuss the agronomic, plant breeding, and transgenic approaches that are used to remediate Fe deficiency of plants on calcareous soils, and suggest ways to increase the Fe content and bioavailability of the edible parts of crops to improve human diet. PMID:25153038

  14. Mössbauer spectroscopy study of iron corrosion underneath painting system

    NASA Astrophysics Data System (ADS)

    Nigam, R. K.; Hajela, B. P.; Sengupta, S.; Srivastava, B. C.; Gupta, K. M.

    1986-02-01

    The effect of pigments on the development of corrosion products between the painting system and metal surface when exposed to marine environments has been discussed. The pigments studied were; Red Mud Zinc chromate, Zinc chromate, Red oxide Zinc Phosphate, Manganese Phosphate Barium chromate and Basic Lead Silico Chromate. Mossbauer Spectroscopy revealed that the upper rust layer in all the cases consisted of γ-Fe203, γ-FeOOH and α-FeOOH. The lower rust layer immediately in contact with the metal surface consisted of an asymmetrical doublet due to γ-FeOOH.

  15. Characterization of uranium corrosion products involved in the March 13, 1998 fuel manufacturing facility pyrophoric event.

    SciTech Connect

    Totemeier, T.C.

    1999-04-26

    Uranium metal corrosion products from ZPPR fuel plates involved in the March 13, 1998 pyrophoric event in the Fuel Manufacturing Facility at Argonne National Laboratory-West were characterized using thermo-gravimetric analysis, X-ray diffraction, and BET gas sorption techniques. Characterization was performed on corrosion products in several different conditions: immediately after separation from the source metal, after low-temperature passivation, after passivation and extended vault storage, and after burning in the pyrophoric event. The ignition temperatures and hydride fractions of the corrosion product were strongly dependent on corrosion extent. Corrosion products from plates with corrosion extents less than 0.7% did not ignite in TGA testing, while products from plates with corrosion extents greater than 1.2% consistently ignited. Corrosion extent is defined as mass of corrosion products divided by the total mass of uranium. The hydride fraction increased with corrosion extent. There was little change in corrosion product properties after low-temperature passivation or vault storage. The burned products were not reactive and contained no hydride; the principal constituents were UO{sub 2} and U{sub 3}O{sub 7}. The source of the event was a considerable quantity of reactive hydride present in the corrosion products. No specific ignition mechanism could be conclusively identified. The most likely initiator was a static discharge in the corrosion product from the 14th can as it was poured into the consolidation can. The available evidence does not support scenarios in which the powder in the consolidation can slowly self-heated to the ignition point, or in which the powder in the 14th can was improperly passivated.

  16. Influence of hydrogen absorption on the electrochemical potential noise of an iron electrode under corrosion with gas evolution

    SciTech Connect

    Huet, F.; Jerome, M.; Manolatos, P.; Wenger, F.

    1996-12-31

    Using the electrochemical permeation technique and a model for hydrogen diffusion in a metal, the fluctuations of the concentration, {Delta}C(t), of hydrogen absorbed in the first atomic layers of an Armco iron membrane, under cathodic polarization and at the corrosion potential in sulfuric acid solution, were measured. The fluctuations of the electrode potential, {Delta}E(t), and of the electrolyte resistance, {Delta}R{sub e}(t), induced by bubble evolution were also simultaneously recorded. Under cathodic potential, {Delta}E(t) and {Delta}C(t) are clearly induced by the evolution of big hydrogen gas bubbles. However, at the corrosion potential, another source of {Delta}E(t) and {Delta}C(t) must be proposed. It has been shown that this difference is related to the influence of an intermediate reaction species which partly blocks the hydrogen absorption under cathodic polarization and disappears at the corrosion potential.

  17. Corrosion related properties of iron (100) surface in liquid lead and bismuth environments: A first-principles study

    NASA Astrophysics Data System (ADS)

    Song, Chi; Li, Dong-Dong; Xu, Yi-Chun; Pan, Bi-Cai; Liu, Chang-Song; Wang, Zhi-Guang

    2014-05-01

    The corrosion of steels in liquid metal lead (Pb) and bismuth (Bi) is a critical challenge in the development of accelerator driven systems (ADS). Using a first-principles method with a slab model, we theoretically investigate the interaction between the Pb (Bi) atom and the iron (Fe) (100) surface to assess the fundamental corrosion properties. Our investigation demonstrates that both Pb and Bi atoms favorably adsorb on the (100) surface. Such an adsorption decreases the energy required for the dissociation of an Fe atom from the surface, enhancing the dissolution tendency significantly. The segregation of six common alloying elements (Cr, Al, Mn, Ni, Nb, and Si) to the surface and their impacts on the corrosion properties are also considered. The present results reveal that Si seems to have a relatively good performance to stabilize the surface and alleviate the dissolving trend caused by Pb and Bi.

  18. Methanogens rapidly transition from methane production to iron reduction.

    PubMed

    Sivan, O; Shusta, S S; Valentine, D L

    2016-03-01

    Methanogenesis, the microbial methane (CH4 ) production, is traditionally thought to anchor the mineralization of organic matter as the ultimate respiratory process in deep sediments, despite the presence of oxidized mineral phases, such as iron oxides. This process is carried out by archaea that have also been shown to be capable of reducing iron in high levels of electron donors such as hydrogen. The current pure culture study demonstrates that methanogenic archaea (Methanosarcina barkeri) rapidly switch from methanogenesis to iron-oxide reduction close to natural conditions, with nitrogen atmosphere, even when faced with substrate limitations. Intensive, biotic iron reduction was observed following the addition of poorly crystalline ferrihydrite and complex organic matter and was accompanied by inhibition of methane production. The reaction rate of this process was of the first order and was dependent only on the initial iron concentrations. Ferrous iron production did not accelerate significantly with the addition of 9,10-anthraquinone-2,6-disulfonate (AQDS) but increased by 11-28% with the addition of phenazine-1-carboxylate (PCA), suggesting the possible role of methanophenazines in the electron transport. The coupling between ferrous iron and methane production has important global implications. The rapid transition from methanogenesis to reduction of iron-oxides close to the natural conditions in sediments may help to explain the globally-distributed phenomena of increasing ferrous concentrations below the traditional iron reduction zone in the deep 'methanogenic' sediment horizon, with implications for metabolic networking in these subsurface ecosystems and in past geological settings. PMID:26762691

  19. M"ossbauer study of corrosion and abrasion products in oil transporting pipes

    NASA Astrophysics Data System (ADS)

    Gomez, Raul W.; Perez Mazariego, Jose Luis; Marquina, Vivianne; Marquina, Ma. Luisa; Ridaura, Rosalia; Martinez, Lorenzo

    2012-02-01

    It is known that one of the main technological problems in carbon steel oleoducts is the corrosion produced by different substances, such as water, carbon dioxide, sulfur, and microorganisms. In addition, if in such mixture there is sand, aggressive sludge can be form that abrasions material from the oleoduct. A room temperature M"ossbauer study of corroded material taken from different sites of oleoducts is presented. Most of the M"ossbauer spectra reveal the presence of nanoparticles, indicating that in these pipes the abrasion problem is severe. A preliminary identification of the oxidized samples suggests the presence of magnetite, and some Iron hydroxides. Further studies are in course in order to identify unambiguously the products present in the corroded materials.

  20. Evaluation of iron aluminide weld overlays for erosion - corrosion resistant boiler tube coatings in low NO{sub x} boilers

    SciTech Connect

    DuPont, J.N.; Banovic, S.W.; Marder, A.R.

    1996-08-01

    Low NOx burners are being installed in many fossil fired power plants in order to comply with new Clean Air Regulations. Due to the operating characteristics of these burners, boiler tube sulfidation corrosion is often enhanced and premature tube failures can occur. Failures due to oxidation and solid particle erosion are also a concern. A program was initiated in early 1996 to evaluate the use of iron aluminide weld overlays for erosion/corrosion protection of boiler tubes in Low NOx boilers. Composite iron/aluminum wires will be used with the Gas Metal Arc Welding (GMAW) process to prepare overlays on boiler tubes steels with aluminum contents from 8 to 16wt%. The weldability of the composite wires will be evaluated as a function of chemical composition and welding parameters. The effect of overlay composition on corrosion (oxidation and sulfidation) and solid particle erosion will also be evaluated. The laboratory studies will be complemented by field exposures of both iron aluminide weld overlays and co-extruded tubing under actual boiler conditions.

  1. Examination of Corrosion Products and the Alloy Surface After Crevice Corrosion of a Ni-Cr-Mo- Alloy

    SciTech Connect

    X. Shan; J.H. Payer

    2006-06-09

    The objective of this study is to investigate the composition of corrosion products and the metal surface within a crevice after localized corrosion. The analysis provides insight into the propagation, stifling and arrest processes for crevice corrosion and is part of a program to analyze the evolution of localized corrosion damage over long periods of time, i.e. 10,000 years and longer. The approach is to force the initiation of crevice corrosion by applying anodic polarization to a multiple crevice assembly (MCA). Results are reported here for alloy C-22, a Ni-Cr-Mo alloy, exposed to a high temperature, concentrated chloride solution. Controlled crevice corrosion tests were performed on C-22 under highly aggressive, accelerated condition, i.e. 4M NaCl, 100 C and anodic polarization to -0.15V-SCE. The crevice contacts were by either a polymer tape (PTFE) compressed by a ceramic former or by a polymer (PTFE) crevice former. Figure 1 shows the polarization current during a crevice corrosion test. After an incubation period, several initiation-stifle-arrest events were indicated. The low current at the end of the test indicated that the metal surface had repassivated.

  2. Production of iron from metallurgical waste

    DOEpatents

    Hendrickson, David W; Iwasaki, Iwao

    2013-09-17

    A method of recovering metallic iron from iron-bearing metallurgical waste in steelmaking comprising steps of providing an iron-bearing metallurgical waste containing more than 55% by weight FeO and FeO equivalent and a particle size of at least 80% less than 10 mesh, mixing the iron-bearing metallurgical waste with a carbonaceous material to form a reducible mixture where the carbonaceous material is between 80 and 110% of the stoichiometric amount needed to reduce the iron-bearing waste to metallic iron, and as needed additions to provide a silica content between 0.8 and 8% by weight and a ratio of CaO/SiO.sub.2 between 1.4 and 1.8, forming agglomerates of the reducible mixture over a hearth material layer to protect the hearth, heating the agglomerates to a higher temperature above the melting point of iron to form nodules of metallic iron and slag material from the agglomerates by melting.

  3. IRON COATED URANIUM AND ITS PRODUCTION

    DOEpatents

    Gray, A.G.

    1960-03-15

    A method of applying a protective coating to a metallic uranium article is given. The method comprises etching the surface of the article with an etchant solution containlng chloride ions, such as a solution of phosphoric acid and hydrochloric acid, cleaning the etched surface, electroplating iron thereon from a ferrous ammonium sulfate electroplating bath, and soldering an aluminum sheath to the resultant iron layer.

  4. Technical investigation of a pyrophoric event involving corrosion products from HEU ZPPR fuel plates

    SciTech Connect

    Totemeier, T. C.

    2000-02-02

    A pyrophoric event recently occurred which involved corrosion products collected from highly-enriched uranium (HEU) fuel plates used in the Zero Power Physics Reactor (ZPPR). This paper summarizes the event and its background, and presents the results of an investigation into its source and mechanism. The investigation focused on characterization of corrosion product samples similar to those involved in the event using thermo-gravimetric analysis (TGA). Burning curve TGA tests were performed to measure the ignition temperature and hydride fractions of corrosion products in several different conditions to assess the effects of passivation treatment and long-term storage on chemical reactivity. The hydride fraction and ignition temperature of the corrosion products were found to be strongly dependent on the corrosion extent of the source metal. The results indicate that the energy source for the event was a considerable quantity of uranium hydride present in the corrosion products, but the specific ignition mechanism could not be identified.

  5. Application of iron electrode corrosion enhanced electrokinetic-Fenton oxidation to remediate diesel contaminated soils: A laboratory feasibility study

    NASA Astrophysics Data System (ADS)

    Tsai, Tzai-Tang; Sah, Jygau; Kao, Chih-Ming

    2010-01-01

    SummaryDiesel soil contamination on gas stations or refinery plants is a worldwide environmental problem. The main objectives of this study were to (1) evaluate the efficiency of electrokinetic (EK) by using different electrode materials (graphite and iron rods) and electrolytes (tap water, 0.01 M NaCl, and 0.1 M NaCl) on the remediation of diesel contaminated soils, and (2) evaluate the feasibility of total petroleum hydrocarbon-diesel (TPH-D) reducing in soils via EK-Fenton oxidation enhanced by corroded iron electrode. The EK and EK-Fenton experiments were conducted in batch and sand box experiments, respectively. Batch experiments reveal that the most appropriate electrolyte was 0.1 M NaCl when iron electrode was used in the EK system. Sand box experiments indicate that the TPH-D concentration dropped from 10,000 to 300 mg kg -1 when amorphous iron/total iron (Fe o/Fe t) ratio increased from 0.1 to 0.33, with the addition of 8% of H 2O 2 and 0.1 M NaCl after 60 days of EK-Fenton operation. Electrokinetically enhanced oxidation with the presence of both H 2O 2 and Fe 3O 4 (iron electrode corrosion) resulted in higher TPH-D removal efficiency (97%) compared to the efficiencies observed from EK (55%) or Fenton oxidation (27%) alone. This demonstrates that EK-Fenton oxidation catalyzed by iron electrode corrosion is a valuable direction to efficiently and effectively remediate diesel contaminated soils.

  6. Influence of pH on the localized corrosion of iron

    SciTech Connect

    Webley, R.; Henry, R.

    1986-06-01

    The influence of pH on the pitting corrosion of iron in chloride and sulfate solutions was determined using two artificial pit apparatuses to obtain the pH near the surface of the pit bottom. A glass membrane electrode and an antimony electrode were used to measure pH in the two apparatuses. Using solutions of NaCl and Na/sub 2/SO/sub 4/ at current densities of 0.5, 5.0, and 10 mA/cm/sup 2/ pH's in the range 5 to 6 were obtained with the first apparatus. The antimony probe did not measure pH accurately in solutions of 1 N NaCl and 1 N Na/sub 2/SO/sub 4/ and had an error of approximately 2 pH units. A one-dimensional transport model was developed to predict pH variations around the pit mouth and inside the pit. The validity of this model was not verified due to the relative lack of precision with pH measurement techniques.

  7. Nitride precipitation during high temperature corrosion of ductile cast irons in synthetic exhaust gases

    NASA Astrophysics Data System (ADS)

    Tholence, F.; Norell, M.

    2005-02-01

    Internal nitrides form in two ductile cast irons (SiMo and Ni-Resist) intended for exhaust systems in vehicles. Samples oxidised at 650 1050 °C for 50 h in modified synthetic exhaust gases were analysed by using AES and FEG-SEM. No nitrides formed in absence of NOx. In dry petrol gas coarse nitrides (<20 μm) precipitated heterogeneously deep (600 μm at 950 °C) into SiMo. It is argued that the accommodation of volume change, preferential diffusion paths and increased N solubility as Si was depleted contribute to a self-accelerating process. The Si depletion around the coarse nitrides lowered the microhardness and the corrosion resistance of the alloy. In diesel and in normal petrol gases μ-sized MgSiN2 form in SiMo in cell boundaries where Mg segregates. This also occurs in Ni-Resist in both dry and normal petrol whereas no nitrides were observed in Ni-Resist exposed to diesel gases.

  8. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  9. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  10. Iron in East Antarctic snow: Implications for atmospheric iron deposition and algal production in Antarctic waters

    NASA Astrophysics Data System (ADS)

    Edwards, Ross; Sedwick, Peter

    To evaluate the deposition and solubility of aerosol iron in the Antarctic seasonal sea ice zone (SSIZ), iron was measured in snow samples collected from three areas in the SSIZ (Prydz Bay, Dumont d'Urville Sea and Ross Sea) and one continental area (Princess Elizabeth Land) of East Antarctica. Concentrations of total-dissolvable iron (that soluble at pH ˜2) ranged from 20-2950 pg g-1, with the lowest concentrations measured in snow from the Dumont d'Urville Sea. Using estimates of snow accumulation rates, we calculate atmospheric iron deposition fluxes of 0.017-0.11 mg m-2 yr-1 (0.30-2.0 µmol m-2 yr-1), which are generally lower than previously published estimates. Measurements of iron in filtered meltwaters of snow samples from Prydz Bay and Princess Elizabeth Land suggest that ˜10-90% of the total atmospheric iron is readily soluble. Assuming our results to be broadly representative of atmospheric deposition over seasonally ice-covered, high-nutrient Antarctic waters, we use our mean estimates of atmospheric iron deposition (1.1 µmol m-2 yr-1) and solubility (32%) to calculate that atmospheric iron potentially supports annual phytoplankton production of 1.1 × 1012 mole C in the Antarctic SSIZ, which is less than 5% of the estimated total annual primary production in this ocean region.

  11. A Scanning Auger Microprobe analysis of corrosion products associated with sulfate reducing bacteria

    SciTech Connect

    Sadowski, R.A.; Chen, G.; Clayton, C.R.; Kearns, J.R.; Gillow, J.B.; Francis, A.J.

    1995-03-01

    A Scanning Auger Microprobe analysis was performed on the corrosion products of an austenitic AISI type 304 SS after a potentiostatic polarization of one volt for ten minutes in a modified Postgate`s C media containing sulfate reducing bacteria. The corrosion products were characterized and mapped in local regions where pitting was observed. A critical evaluation of the applicability of this technique for the examination of microbially influenced corrosion (MIC) is presented.

  12. Pitting corrosion behavior of 316L stainless steel in the media of sulphate-reducing and iron-oxidizing bacteria

    SciTech Connect

    Xu Congmin; Zhang Yaoheng; Cheng Guangxu Zhu Wensheng

    2008-03-15

    Pitting corrosion behavior of 316L SS was investigated in the presence of aerobic and anaerobic bacteria isolated from cooling water system in oil refinery using polarization measurement, electrochemical impedance spectroscopy, scanning electron microscopy examinations and energy dispersive spectrum analysis. The results show the corrosion potential (E{sub corr}), pitting potential (E{sub pit}) and polarization resistance (R{sub P}) of 316L SS had a distinct decrease in the presence of bacteria, in comparison with those observed in the sterile medium for the same exposure time interval. Micrometer-scale pitting was observed on the 316L SS surface in the presence of bacteria. The combination of SRB and IOB demonstrated higher corrosion rates than SRB or IOB alone. The synergy of 0.01 M NaCl + SRB + IOB yielded the highest corrosion rate. The synergies between the metal surface, abiotic corrosion products, chloride anion, and bacterial cells and their metabolic products increased the corrosion damage degree of the passive film and accelerated pitting propagation.

  13. Environment-induced embrittlement: Stress corrosion cracking and metal-induced embrittlement; Environmental embrittlement of iron aluminide alloys

    SciTech Connect

    Heldt, L.A.; Milligan, W.W.; White, C.L.

    1991-01-01

    This research program has included two thrusts. The first addressed environment-induced embrittlement in a parallel study of stress corrosion cracking and metal-induced embrittlement. This work has examined (1) mechanical properties as influenced by embrittling environments, (2) fractography and crystallography or transgranular cracking, (3) the mechanics of cracking, (4) the extent and role of local plastic flow, and (5) local chemistry within stress corrosion and metal-induced cracks. The embrittlement of iron aluminide alloys by air was addressed by determining the effect of water and hydrogen upon the mechanical properties. Slow strain rate testing in aqueous environments was carried out at controlled anodic and cathodic potentials. The effect of cathodically charged hydrogen and the effect of subsequent baking were measured. Environmental susceptibility was measured as affected by alloy composition, microstructure and degree of ordering.

  14. Iron Depletion Enhances Production of Antimicrobials by Pseudomonas aeruginosa

    PubMed Central

    Nguyen, Angela T.; Jones, Jace W.; Ruge, Max A.; Kane, Maureen A.

    2015-01-01

    ABSTRACT Cystic fibrosis (CF) is a heritable disease characterized by chronic, polymicrobial lung infections. While Staphylococcus aureus is the dominant lung pathogen in young CF patients, Pseudomonas aeruginosa becomes predominant by adulthood. P. aeruginosa produces a variety of antimicrobials that likely contribute to this shift in microbial populations. In particular, secretion of 2-alkyl-4(1H)-quinolones (AQs) contributes to lysis of S. aureus in coculture, providing an iron source to P. aeruginosa both in vitro and in vivo. We previously showed that production of one such AQ, the Pseudomonas quinolone signal (PQS), is enhanced by iron depletion and that this induction is dependent upon the iron-responsive PrrF small RNAs (sRNAs). Here, we demonstrate that antimicrobial activity against S. aureus during coculture is also enhanced by iron depletion, and we provide evidence that multiple AQs contribute to this activity. Strikingly, a P. aeruginosa ΔprrF mutant, which produces very little PQS in monoculture, was capable of mediating iron-regulated growth suppression of S. aureus. We show that the presence of S. aureus suppresses the ΔprrF1,2 mutant's defect in iron-regulated PQS production, indicating that a PrrF-independent iron regulatory pathway mediates AQ production in coculture. We further demonstrate that iron-regulated antimicrobial production is conserved in multiple P. aeruginosa strains, including clinical isolates from CF patients. These results demonstrate that iron plays a central role in modulating interactions of P. aeruginosa with S. aureus. Moreover, our studies suggest that established iron regulatory pathways of these pathogens are significantly altered during polymicrobial infections. IMPORTANCE Chronic polymicrobial infections involving Pseudomonas aeruginosa and Staphylococcus aureus are a significant cause of morbidity and mortality, as the interplay between these two organisms exacerbates infection. This is in part due to enhanced

  15. Sensory acceptability of iron-fortified millet products.

    PubMed

    Tripathi, Bhumika; Ravi, R; Prakash, Maya; Platel, Kalpana

    2011-09-01

    Fortification of millet flours with iron might be beneficial in combating iron deficiency. In this investigation, two products prepared from finger millet and sorghum flours fortified with iron and ethylene diamine tetraacetic acid and stored for up to 60 days were evaluated for sensory quality attributes using quantitative descriptive analysis, and their texture was measured using a texture analyzer. Fortification did not cause any significant change in the hardness of dumpling or the shearing effect of the roti prepared from either of the millet flours. There was no significant effect of the fortificant on the texture and aroma of the products prepared from the fortified flours up to a period of 60 days. However, a discoloration was perceived in the dumplings prepared from the same flours. The overall quality of the roti prepared was acceptable to the sensory panelists. Finger millet and sorghum flours seem to be suitable as vehicles for fortification with iron. PMID:21568824

  16. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  17. Excellent anti-corrosive pretreatment layer on iron substrate based on three-dimensional porous phytic acid/silane hybrid

    NASA Astrophysics Data System (ADS)

    Gao, Xiang; Lu, Ke; Xu, Lei; Xu, Hua; Lu, Haifeng; Gao, Feng; Hou, Shifeng; Ma, Houyi

    2016-01-01

    A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely NaBrO3-free and NaBrO3-doped PAS layers, were fabricated on iron substrates using the dip-coating method. SEM and AFM observations showed that the as-fabricated PAS-based layers possessed a 3D porous microstructure at the nanoscale and a rough surface morphology. X-ray photoelectron spectroscopic (XPS) and attenuated total reflection infrared (ATR-IR) spectroscopic characterization demonstrated that the above PAS layers bound to the iron surface via the -P-O- bond. Moreover, analyses of steady-state polarization curves and electrochemical impedance spectroscopic (EIS) data indicated that the corrosion rates of the iron substrates decreased considerably in the presence of the two PAS-based pretreatment layers. In particular, the NaBrO3-dosed PAS layer displayed the better corrosion resistance ability as well as maintaining the original microstructure and surface morphology. The PAS-based pretreatment layers are expected to act as substitutes for chromate and phosphate conversion layers and will find widespread application in the surface pretreatment of iron and steel materials due to the advantages of being environmentally friendly, the rapid film-forming process, and, especially, the nanoporous microstructure and rough surface morphology.A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely Na

  18. GEOCHEMISTRY OF SULFUR IN IRON CORROSION SCALES FOUND IN DRINKING WATER DISTRIBUTION SYSTEMS

    EPA Science Inventory

    Iron-sulfur geochemistry is important in many natural and engineered environments, including drinking water systems. In the anaerobic environment beneath scales of corroding iron drinking water distribution system pipes, sulfate reducing bacteria (SRB) produce sulfide from natu...

  19. Excellent anti-corrosive pretreatment layer on iron substrate based on three-dimensional porous phytic acid/silane hybrid.

    PubMed

    Gao, Xiang; Lu, Ke; Xu, Lei; Xu, Hua; Lu, Haifeng; Gao, Feng; Hou, Shifeng; Ma, Houyi

    2016-01-21

    A novel, highly effective and environmentally friendly film-forming material, phytic acid (PA)/silane (denoted as PAS) hybrid with a three-dimensional (3D) network structure, was prepared through a condensation reaction of PA with methyltrihydroxysilane generated from the hydrolysis of methyltriethoxysilane (MTES). Two kinds of PAS-based pretreatment layers, namely NaBrO3-free and NaBrO3-doped PAS layers, were fabricated on iron substrates using the dip-coating method. SEM and AFM observations showed that the as-fabricated PAS-based layers possessed a 3D porous microstructure at the nanoscale and a rough surface morphology. X-ray photoelectron spectroscopic (XPS) and attenuated total reflection infrared (ATR-IR) spectroscopic characterization demonstrated that the above PAS layers bound to the iron surface via the -P-O- bond. Moreover, analyses of steady-state polarization curves and electrochemical impedance spectroscopic (EIS) data indicated that the corrosion rates of the iron substrates decreased considerably in the presence of the two PAS-based pretreatment layers. In particular, the NaBrO3-dosed PAS layer displayed the better corrosion resistance ability as well as maintaining the original microstructure and surface morphology. The PAS-based pretreatment layers are expected to act as substitutes for chromate and phosphate conversion layers and will find widespread application in the surface pretreatment of iron and steel materials due to the advantages of being environmentally friendly, the rapid film-forming process, and, especially, the nanoporous microstructure and rough surface morphology. PMID:26689810

  20. TEM characterization of corrosion products formed on a SS-15ZR alloy.

    SciTech Connect

    Luo, J. S.; Abraham, D. P.

    2000-01-04

    The corrosion products formed on a stainless steel-15Zr (SS-15Zr) alloy have been characterized by transmission electron microscopy (TEM) and energy dispersive x-ray spectroscopy (EDS). Examination of alloy particles that were immersed in 90 C deionized water for two years revealed that different corrosion products were formed on the stainless steel and intermetallic phases. Two corrosion products were identified on an austenite particle: trevorite (NiFe{sub 2}O{sub 4}) in the layer close to the metal and maghemite (Fe{sub 2}O{sub 3}) in the outer layer. The corrosion layer formed on the intermetallic was uniform, adherent, and amorphous. The EDS analysis indicated that the layer was enriched in zirconium when compared with the intermetallic composition. High-resolution TEM images of the intermetallic-corrosion layer interface show an interlocking metal-oxide interface which may explain the relatively strong adherence of the corrosion layer to the intermetallic surface. These results will be used to evaluate corrosion mechanisms and predict long-term corrosion behavior of the alloy waste form.

  1. Bioaccumulation and food chain transfer of corrosion products from radioactive stainless steel

    SciTech Connect

    Young, J.S.

    1986-07-01

    Two sets of experiments were conducted to determine if corrosion products from radioactive Type 347 stainless steel could be biologically transferred from sediment through a marine food chain, and whether corrosion products dissolved in seawater could be bioaccumulated and then eliminated. Corrosion products containing /sup 60/Co and /sup 63/Ni from the radioactive stainless steel were introduced into marine sediments. Infaunal polychaete worms exposed to these sediments bioaccumulated the radionuclides. The feeding of these worms to shrimp and fish resulted in a trophic transfer of the radioactive products across a one-step food chain. The magnitude of the transfers are described in terms of transfer factors. Dissolved corrosion products as measured by the radionuclides were also bioaccumulated by shrimp and fish concentrating more than fish. Concentration factors were calculated.

  2. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  3. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  4. Spontaneous activation of CO2 and corrosion pathways on iron surface Fe(100): a quantum mechanical study informed by DFT-based dynamics

    NASA Astrophysics Data System (ADS)

    Glezakou, V. A.; McGrail, P.; Dang, L. X.

    2009-12-01

    Because of the rapidly increasing interest in technologies for capturing and permanently sequestering CO2 as part of a climate change mitigation strategy, understanding the interaction of CO2 with materials that comprise a sequestration system (steels, cements, silicate minerals, etc.) is of fundamental importance. The majority of models for corrosion of metals involve water-mediated processes, with CO2 dissolved in the aqueous phase playing a minor role in the process. In contrast, recent experiments with mild steels have shown that much greater corrosivity actually occurs in the dense CO2 phase, provided sufficient molecular water is present in the CO2 phase to catalyse certain reactions. In our study, we use DFT-based dynamics to study the internal structure of the the super-critical CO2/(H2O)n system, with n=0-4. While water does not disturb the super-critical CO2 phase, it also gives rise to short-lived CO2...H2O bonds which are likely to facilitate the activation of CO2 on the surface, but otherwise maintains its molecular form. We also use DFT methods to probe the fundamental interactions of CO2 or SO2 and H2O with clean or doped iron surfaces and determine the reactive pathways that lead to CO2 chemisorption, dissociation and further formation of corrosion products in the form of carbonates or sulfites. DFT-based molecular dynamics are employed to sample the configurational space of reactants and products more efficiently. CO2 adsorbs readily on the surface assuming a bent geometry, indicative of charge transfer from the surface to CO2, which closely resembles a CO2- moiety. Once CO2 is adsorbed, it can decompose to adsorbed O+CO, which further reacts with CO2 or SO2 to form corrosion products. Molecularly adsorbed water acts as catalyst to lower these reaction barriers. Clearly, the reactive pathways on the surface are quite different than those in aqueous solution. Battelle operates Pacific Northwest National Laboratory for the US Department of Energy.

  5. FINAL REPORT. MICROBIALLY PROMOTED SOLUBILIZATION OF STEEL CORROSION PRODUCTS AND FATE OF ASSOCIATED ACTINIDES

    EPA Science Inventory

    This research project investigated processes related to the microbial reductive dissolution of mild and stainless steel corrosion products and the fate of associated radionuclide and metal contaminants. The general goals were to (1) develop an improved understanding of microbial ...

  6. Method for forming a layer of synthetic corrosion products on tubing surfaces

    DOEpatents

    Lane, Michael H.; Salamon, Eugene J. M.

    1996-01-01

    A method is provided for forming a synthetic corrosion product layer on tube surfaces. The method utilizes two dissimilar materials with different coefficients of thermal expansion. An object tube and sacrificial tube are positioned one inside the other such that an annular region is created between the two tubes' surfaces. A slurry of synthetic corrosion products is injected into this annular region and the assembly is heat treated. This heat causes the tubes to expand, the inner tube with the higher coefficient of expansion expanding more than the outer tube, thereby creating internal pressures which consolidate the corrosion products and adhere the corrosion products to the tubing surfaces. The sacrificial tube may then be removed by conventional chemical etching or mechanical methods.

  7. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  8. Iron management and production of electricity by microorganisms.

    PubMed

    Folgosa, Filipe; Tavares, Pedro; Pereira, Alice S

    2015-10-01

    The increasing dependency on fossil fuels has driven researchers to seek for alternative energy sources. Renewable energy sources such as sunlight, wind, or water are the most common. However, since the 1990s, other sources for energy production have been studied. The use of microorganisms such as bacteria or archaea to produce energy is currently in great progress. These present several advantages even when compared with other renewable energy sources. Besides the energy production, they are also involved in bioremediation such as the removal of heavy metal contaminants from soils or wastewaters. Several research groups have demonstrated that these organisms are able to interact with electrodes via heme and non-heme iron proteins. Therefore, the role of iron as well as iron metabolism in these species must be of enormous relevance. Recently, the influence of cellular iron regulation by Fur in the Geobacter sulfurreducens growth and ability to produce energy was demonstrated. In this review, we aim to briefly describe the most relevant proteins involved in the iron metabolism of bacteria and archaea and relate them and their biological function with the ability of selected organisms to produce energy. PMID:26278535

  9. Inhibitory properties of ocean vegetation products in the corrosion of steel

    SciTech Connect

    Popelyukh, G.M.; Talavira, L.I.

    1988-05-01

    The inhibitory properties of byproducts from the processing of Black Sea red algae Phyllophora nervosa were investigated in solutions of sulfuric and nitric acids, tap water, and sea water. Corrosion tests were conducted gravimetrically on St3, St40, and St60 steels, and on titanium alloy VT-1. Inhibitor effectiveness was measured by corrosion rate, the inhibition coefficient, and the extent of protection. A complete factor matrix was taken. Experimental results were expressed as a partial quadratic equation. The behavior of iron ions in the corrosion process was assessed. Tests established that the byproducts, referred to as inhibitor IFKhI, can be used in steel pickling treatments in sulfuric acid solutions over a wide temperature range.

  10. LITERATURE REVIEW ON THE SORPTION OF PLUTONIUM, URANIUM, NEPTUNIUM, AMERICIUM AND TECHNETIUM TO CORROSION PRODUCTS ON WASTE TANK LINERS

    SciTech Connect

    Li, D.; Kaplan, D.

    2012-02-29

    The Savannah River Site (SRS) has conducted performance assessment (PA) calculations to determine the risk associated with closing liquid waste tanks. The PA estimates the risk associated with a number of scenarios, making various assumptions. Throughout all of these scenarios, it is assumed that the carbon-steel tank liners holding the liquid waste do not sorb the radionuclides. Tank liners have been shown to form corrosion products, such as Fe-oxyhydroxides (Wiersma and Subramanian 2002). Many corrosion products, including Fe-oxyhydroxides, at the high pH values of tank effluent, take on a very strong negative charge. Given that many radionuclides may have net positive charges, either as free ions or complexed species, it is expected that many radionuclides will sorb to corrosion products associated with tank liners. The objective of this report was to conduct a literature review to investigate whether Pu, U, Np, Am and Tc would sorb to corrosion products on tank liners after they were filled with reducing grout (cementitious material containing slag to promote reducing conditions). The approach was to evaluate radionuclides sorption literature with iron oxyhydroxide phases, such as hematite ({alpha}-Fe{sub 2}O{sub 3}), magnetite (Fe{sub 3}O{sub 4}), goethite ({alpha}-FeOOH) and ferrihydrite (Fe{sub 2}O{sub 3} {center_dot} 0.5H{sub 2}O). The primary interest was the sorption behavior under tank closure conditions where the tanks will be filled with reducing cementitious materials. Because there were no laboratory studies conducted using site specific experimental conditions, (e.g., high pH and HLW tank aqueous and solid phase chemical conditions), it was necessary to extend the literature review to lower pH studies and noncementitious conditions. Consequently, this report relied on existing lower pH trends, existing geochemical modeling, and experimental spectroscopic evidence conducted at lower pH levels. The scope did not include evaluating the appropriateness

  11. Integrating Mobile Phones into Science Teaching to Help Students Develop a Procedure to Evaluate the Corrosion Rate of Iron in Simulated Seawater

    ERIC Educational Resources Information Center

    Moraes, Edgar P.; Confessor, Mario R.; Gasparotto, Luiz H. S.

    2015-01-01

    This article proposes an indirect method to evaluate the corrosion rate of iron nail in simulated seawater. The official procedure is based on the direct measurement of the specimen's weight loss over time; however, a highly precise scale is required and such equipment may not be easily available. On the other hand, mobile phones equipped with…

  12. Corrosion product layers on magnesium alloys AZ31 and AZ61: Surface chemistry and protective ability

    NASA Astrophysics Data System (ADS)

    Feliu, S.; Llorente, I.

    2015-08-01

    This paper studies the chemical composition of the corrosion product layers formed on magnesium alloys AZ31 and AZ61 following immersion in 0.6 M NaCl, with a view to better understanding their protective action. Relative differences in the chemical nature of the layers were quantified by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), energy dispersive analysis of X-ray (EDX) and low-angle X-ray diffraction (XRD). Corrosion behavior was investigated by Electrochemical Impedance Spectroscopy (EIS) and hydrogen evolution measurement. An inhibitive effect from the corrosion product layers was observed from EIS, principally in the case of AZ31, as confirmed by hydrogen evolution tests. A link was found between carbonate enrichment observed by XPS in the surface of the corrosion product layer, concomitant with the increase in the protective properties observed by EIS.

  13. Pacific patterns of dust deposition, iron supply and export production

    NASA Astrophysics Data System (ADS)

    Winckler, G.; Anderson, R. F.; Park, J.; Schwartz, R.; Pahnke, K.; Struve, T.; Lamy, F.; Gersonde, R.

    2015-12-01

    The scarcity of iron limits marine export production and carbon uptake in about a quarter of the global ocean where the surface concentration of nitrate and phosphate is high, as biological utilization of these macronutrients is incomplete. Of these high nutrient low chlorophyll (HNLC) regions, the Southern Ocean is the region where variations in iron availability can have the largest effect on Earth's carbon cycle through its fertilizing effect on marine ecosystems, both in the modern and in the past. Recent work in the Subantarctic South Atlantic (Martínez-Garcia et al., 2009, 2014, Anderson et al., 2014) suggests that dust-driven iron fertilization lowered atmospheric CO2 by up to 40 ppm in the latter half of each glacial cycle of the late Pleistocene, with the increase in Subantarctic productivity consuming a greater fraction of the surface nutrients and thus driving more storage of carbon in the ocean interior. The other sectors of the Southern Ocean remain poorly constrained, including the Pacific Sector, that accounts for the largest surface area of the Subantarctic Southern Ocean. Here we report records of dust deposition, iron supply and export production from a set of cores from the Subantarctic Pacific (PS75, Lamy et al 2014) and initial results about the origin of dust transported to the Subantarctic Pacific Ocean from radiogenic isotopes and rare earth elements. We test how tightly dust and biological productivity are coupled over glacial/interglacial and millennial timescales in the Subantarctic Pacific and place the region in a context of global patterns of biological productivity, nutrient utilization and iron fertilization by dust, including comparisons to the other Pacific HNLC regions, the Subarctic North Pacific and equatorial Pacific.

  14. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics and chemistry

    SciTech Connect

    Wei, R.P.

    1990-11-29

    Peak bare-surface current densities based on the scratched electrode test are seriously in error and repasivation rates grossly overestimated. Influences of potential and pH on reactions of bare surfaces are better understood. Correlation between charge transfer and corrosion fatigue crack growth response was established for Fe18Cr12Ni alloy in deaerated 0.6N NaCl at RT. Strong correlation was established between morphology of corrosion fatigue fracture surfaces and cracking in hydrogen charged samples. Attempts at growing bicrystals by strain annealing were not successful.

  15. An investigation of the corrosion of polycrystalline iron by XPS, TMS and CEMS

    NASA Astrophysics Data System (ADS)

    Idczak, K.; Idczak, R.; Konieczny, R.

    2016-06-01

    The room temperature studies of polycrystalline iron exposed to air at various temperatures were performed using: the transmission Mössbauer spectroscopy (TMS), the conversion electron Mössbauer spectroscopy (CEMS) and the X-ray photoelectron spectroscopy (XPS). The unique combination of these techniques allows to determine changes of chemical composition and content of iron oxides simultaneously on the surface region, the 300 nm pre-surface region and the bulk of the samples. The results show that the chemical composition of samples changes significantly and it is strongly dependent on temperature at which the iron sample is exposed to air as well as on investigated region.

  16. A Comparison of the Corrosion Resistance of Iron-Based Amorphous Metals and Austenitic Alloys in Synthetic Brines at Elevated Temperature

    SciTech Connect

    Farmer, J C

    2008-11-25

    Several hard, corrosion-resistant and neutron-absorbing iron-based amorphous alloys have now been developed that can be applied as thermal spray coatings. These new alloys include relatively high concentrations of Cr, Mo, and W for enhanced corrosion resistance, and substantial B to enable both glass formation and neutron absorption. The corrosion resistances of these novel alloys have been compared to that of several austenitic alloys in a broad range of synthetic brines, with and without nitrate inhibitor, at elevated temperature. Linear polarization and electrochemical impedance spectroscopy have been used for in situ measurement of corrosion rates for prolonged periods of time, while scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDAX) have been used for ex situ characterization of samples at the end of tests. The application of these new coatings for the protection of spent nuclear fuel storage systems, equipment in nuclear service, steel-reinforced concrete will be discussed.

  17. Iron-niobium-aluminum alloy having high-temperature corrosion resistance

    DOEpatents

    Hsu, Huey S.

    1988-04-14

    An alloy for use in high temperature sulfur and oxygen containing environments, having aluminum for oxygen resistance, niobium for sulfur resistance and the balance iron, is discussed. 4 figs., 2 tabs.

  18. Iron atoms redistribution in oxide films of Zr-Fe, Zr-Fe-Cu alloys during corrosion in autoclave at 350°C

    NASA Astrophysics Data System (ADS)

    Filippov, V.; Bateev, A.

    2016-04-01

    The data on changes of iron atoms state in the oxide films of binary Zr-1.24 mas.%Fe and ternary Zr-1.39 mas.%Fe-0.60 mas.%Cu zirconium alloys are obtained. Alloys are subjected to corrosion tests under autoclave conditions at 350°C temperature in a steam-water environment under pressure p = 16.8 MPa. In initial specimens of the alloys the iron atoms are in the form of intermetallic compounds. In oxide films the decomposition of intermetallic compounds and formation of new compounds occurs with structural phase distortion. In the oxide films metallic the metallic iron particles α-Fe, iron oxide in the form of hematite α-Fe2O3, solid solutions of iron ions in ZrO2 are formed. The phase composition of the oxide films depends on the alloy composition and changes during the growth process of the oxide film.

  19. Alkalinity, pH, and copper corrosion by-product release

    SciTech Connect

    Edwards, M.; Meyer, T.E.; Schock, M.R.

    1996-03-01

    Contrary to expectations, higher bicarbonate concentrations exacerbate copper corrosion rates and by-product release. In fact, as illustrated by monitoring experiences of large utilities and by laboratory data, the concentration of copper corrosion by-products in drinking water increases linearly with bicarbonate concentration at constant pH. This relationship implicates cupric hydroxide solubility in control of copper release from relatively new (less than a few years old) copper plumbing. Decision-marking guidance from a traditional Larson`s ratio or Langelier index approach can aggravate copper corrosion problems; consequently, their use should be discontinued for copper corrosion mitigation. In contrast, aeration-CO{sub 2} stripping is a particularly attractive strategy because benefits from higher pH are realized without adverse effects from higher alkalinity.

  20. Corrosion consequences and inhibition of galvanic couples in petroleum production equipment

    SciTech Connect

    Martin, R.L.

    1995-06-01

    Electrochemical potential and polarization behavior measurements made in the laboratory, along with zero resistance ammeter (ZRA) measurements made under laboratory and field conditions, were used to delineate galvanic behavior in petroleum production equipment. These measurements, confirmed by electrode weight loss data, were used to predict corrosion rates for brass/carbon steel and stainless steel/carbon steel couples in the presence and absence of a corrosion inhibitor.

  1. Surface area and chemical reactivity characteristics of uranium metal corrosion products.

    SciTech Connect

    Totemeier, T. C.

    1998-02-17

    The results of an initial characterization of hydride-containing corrosion products from uranium metal Zero Power Physics Reactor (ZPPR) fuel plates are presented. Sorption analyses using the BET method with a Kr adsorbate were performed to measure the specific areas of corrosion product samples. The specific surface areas of the corrosion products varied from 0.66 to 1.01 m{sup 2}/g. The reactivity of the products in Ar-9%O{sub 2} and Ar-20%O{sub 2} were measured at temperatures between 35 C and 150 C using a thermo-gravimetric analyzer. Ignition of the products occurred at temperatures of 150 C and above. The oxidation rates below ignition were comparable to rates observed for uranium metal.

  2. Iron

    MedlinePlus

    Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

  3. Siderophore production in high iron environments

    NASA Astrophysics Data System (ADS)

    Bennett, S. A.; Hoffman, C. L.; Moffett, J. W.; Edwards, K. J.

    2010-12-01

    Up until recently, the geochemical cycling of Fe in deep sea hydrothermal plumes has assumed to be inorganically dominated, resulting in quantitative precipitation of all hydrothermally sourced Fe to the seafloor. Recent detection of organic Fe binding ligands within both the dissolved and particulate phase (Bennett et al., 2008; Toner et al., 2009), suggests that hydrothermally sourced Fe may be important on a global scale (Tagliabue et al., 2010). The source of these organic ligands is currently unknown; hypotheses include the possible entrainment of organic carbon from the biologically rich diffuse flow areas, or in-situ production from microbial processes. However, the microbial production of organic ligands is only expected when Fe is a limited micronutrient, which is not the case in the hydrothermal environment. The importance of Fe cycling microorganisms within hydrothermal systems was previously overlooked due to the poor energetics with regards to Fe oxidation and reduction. But their recent detection within the hydrothermal system, both around low temperature Fe rich mineral deposits and within hydrothermal plumes (Edwards et al., 2004; Sylvan et al., In prep) suggests that they may have an important role in the hydrothermal Fe cycle, potentially resulting in an interplay between Fe and organic carbon. Within the laboratory, we have carried out experiments to investigate an Fe oxidizing bacteria in a variety of high Fe environments. We have detected both the production of siderophores and an increase in reduced Fe when the Fe oxidizing bacteria is exposed to both Fe(III) and Fe(II) rich minerals. The role of these microbes in the mineral dissolution of Fe sulfides along the seafloor and within the hydrothermal plume, may have important implications on the speciation of Fe and the role of siderophores in the marine environment. Bennett, S.A. et al. 2008. EPSL, 270: 157-167. Edwards, K.J. et al. 2004. Geomicrobiology Journal, 21: 393-404. Sylvan, J.B. et al

  4. Characterization of corrosion products from atmospheric exposures for up to 5 years

    SciTech Connect

    Hernandez, L.S.; Miranda, J.M.; Narvaez, L.; Garcia, G.

    1998-12-31

    Four metallic materials of economic significance were exposed to an urban atmosphere up to five years. These materials were low carbon steel, zinc (as galvanized steel), copper and aluminum all of commercial quality. The corrosion rate was measured after 1, 2, 3 and 5 years using a weight loss method. Sulfur dioxide deposition rate and climatological parameters were determined monthly. At the same time, different techniques were used to characterize the corrosion products developed on the above materials. Results obtained by polarization resistance technique (Rp) in a 0.1 M Na{sub 2}SO{sub 4} solution revealed that, the longer the exposure time, the greater the corrosion products protection, as result of broadening and compactness of such products, this was verified by scanning electron microscopy (SEM). Through x-rays diffraction (XRD), the expected crystalline compounds on steel and copper were identified and also, the transformation of middling protective initial products into other more protective was followed. For aluminum and zinc it was not possible to identify the crystalline compounds perhaps due to the very thin corrosion products layers. So, these materials were analyzed by means of Raman spectroscopy. a-Al{sub 2}O, was identified on an aluminum sample whereas on zinc any corrosion product could not be identified due to excessive fluorescence.

  5. Corrosion of aluminides by molten nitrate salt

    SciTech Connect

    Tortorelli, P.F.; Bishop, P.S.

    1990-01-01

    The corrosion of titanium-, iron-, and nickel-based aluminides by a highly aggressive, oxidizing NaNO{sub 3}(-KNO{sub 3})-Na{sub 2}O{sub 2} has been studied at 650{degree}C. It was shown that weight changes could be used to effectively evaluate corrosion behavior in the subject nitrate salt environments provided these data were combined with salt analyses and microstructural examinations. The studies indicated that the corrosion of relatively resistant aluminides by these nitrate salts proceeded by oxidation and a slow release from an aluminum-rich product layer into the salt at rates lower than that associated with many other types of metallic materials. The overall corrosion process and resulting rate depended on the particular aluminide being exposed. In order to minimize corrosion of nickel or iron aluminides, it was necessary to have aluminum concentrations in excess of 30 at. %. However, even at a concentration of 50 at. % Al, the corrosion resistance of TiAl was inferior to that of Ni{sub 3}Al and Fe{sub 3}Al. At higher aluminum concentrations, iron, nickel, and iron-nickel aluminides exhibited quite similar weight changes, indicative of the principal role of aluminum in controlling the corrosion process in NaNO{sub 3}(-KNO{sub 3})-Na{sub 2}O{sub 2} salts. 20 refs., 5 figs., 3 tabs.

  6. Corrosion inhibitor testing and selection for exploration and production: A user's perspective

    SciTech Connect

    Kapusta, S.D.

    1999-06-01

    Inhibitor users need simple, reliable, and representative tests to select the best product from a number of candidates. This article describes a procedure that can help users test and select inhibitors for carbon dioxide/hydrogen sulfide (CO[sub 2]/H[sub 2]S) corrosion in oil and gas production, in a fast and cost-effective manner. The selection is based on two criteria: performance (effectiveness) against corrosion, and compatibility with other chemicals. The compatibility of the inhibitor with the injection and production systems must be confirmed.

  7. Characterization of uranium corrosion product colloids by dynamic light scattering.

    SciTech Connect

    Mertz, C.; Bowers, D.; Goldberg, M.; Shelton-Davis, C.

    2000-11-16

    The Department of Energy plans to dispose of approximately 2100 metric tons of spent metallic uranium fuel in the mined repository at Yucca Mountain. Laboratory studies at Argonne National Laboratory have shown that corrosion of metallic uranium fuel with groundwater generates significant quantities of stable colloids. This finding is considered very important in light of the recent report (1) of rapid subsurface transport of radionuclides at the Nevada Test Site via colloids. Thus, sparingly soluble radionuclides can be transported with the colloids through the subsurface aqueous environment to much greater distances than is predicted based on the aqueous volubility of the radionuclides alone. Accordingly, characterization of colloids generated by fuel corrosion is necessary for assessing the long-term fate and transport of radionuclides in the repository environment.

  8. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17, 1993). On... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products...

  9. Note: Measuring dezincification of brass by Schottky barrier diodes formed between semiconductor corrosion products and brass

    NASA Astrophysics Data System (ADS)

    Bond, J. W.

    2010-10-01

    A newly developed method is presented for measuring dezincification on the surface of brass from a consideration of the forward and reverse bias potential drop across a Schottky barrier diode formed between n-type zinc oxide or p-type copper (I) oxide corrosion products and the brass substrate. Electrical connection to the corrosion product is made with zinc and platinum tipped probes, approximately 1 mm diameter. Comparison with x-ray photoelectron spectroscopy shows the difference between the forward and reverse bias potential drop to be dependent on the relative abundance of the corrosion products and the work function of the metal probe. This difference, for a zinc tipped probe, gives a statistically significant correlation to the surface zinc to copper ratio and the degree of dezincification. Details of the setup, operation, and testing of a portable instrument designed to measure dezincification of brass by this method are given.

  10. Corrosion fatigue of iron-chromium-nickel alloys: Fracture mechanics, microstructure and chemistry

    SciTech Connect

    Wei, R.P.

    1993-01-25

    Phase transformation and cracking during RT aging of charged, high-purity Fe18Cr12Ni alloy and commerical 304 ss were examined; results show that [epsilon]* (hcp) hydride formed on Fe18Cr12Ni upon charging, and it decomposed rapidly to form first [epsilon] and then [alpha]' martensite. Morphology of fracture surfaces of Fe18Cr12Ni produced by corrosion fatigue in NaCl solutions and in hydrogen was found to be identical. Effort was made to examine the approaches and methodologies used in service life predictions and reliability analyses.

  11. Magnesium and iron nanoparticles production using microorganisms and various salts

    NASA Astrophysics Data System (ADS)

    Kaul, R. K.; Kumar, P.; Burman, U.; Joshi, P.; Agrawal, A.; Raliya, R.; Tarafdar, J. C.

    2012-09-01

    Response of five fungi and two bacteria to different salts of magnesium and iron for production of nanoparticles was studied. Pochonia chlamydosporium, and Aspergillus fumigatus were exposed to three salts of magnesium while Curvularia lunata, Chaetomium globosum, A. fumigatus, A. wentii and the bacteria Alcaligenes faecalis and Bacillus coagulans were exposed to two salts of iron for nanoparticle production. The results revealed that P. chlamydosporium induces development of extracellular nanoparticles in MgCl2 solution while A. fumigatus produces also intracellular nanoparticles when exposed to MgSO4 solution. C. globosum was found as the most effective in producing nanoparticles when exposed to Fe2O3 solution. The FTIR analysis of the nanoparticles obtained from Fe2O3 solution showed the peaks similar to iron (Fe). In general, the species of the tested microbes were selective to different chemicals in their response for synthesis of nanoparticles. Further studies on their characterization and improving the efficiency of promising species of fungi need to be undertaken before tapping their potential as nanonutrients for plants.

  12. Mass Transfer of Corrosion Products in the Nonisothermal Sodium Loop of a Fast Reactor

    NASA Astrophysics Data System (ADS)

    Varseev, E. V.; Alekseev, V. V.

    2014-11-01

    The mass transfer of the products of corrosion of the steel surface of the sodium loop of a fast nuclear power reactor was investigated for the purpose of optimization of its parameters. The problem of deposition of the corrosion products on the surface of the heat-exchange unit of the indicated loop was considered. Experimental data on the rate of accumulation of deposits in the channel of this unit and results of the dispersion analysis of the suspensions contained in the sodium coolant are presented.

  13. Oxygen controlled product formation in CCl{sub 4} dechlorination using zero-valent iron

    SciTech Connect

    Helland, B.R.; Alvarez, P.J.J.; Schnoor, J.L.

    1995-12-01

    Carbon tetrachloride (CCl{sub 4}) was abiotically dechlorinated using zero-valent iron powder (Fe{sup o}) to yield chloroform (CHCl{sub 3}) and methylene chloride (CH{sub 2}Cl{sub 2}), which did not undergo further dechlorination. Dechlorination was rapid and approximated first-order kinetics in the range of concentrations tested (CCl{sub 4}: 1.5 to 5.5 {mu}M; Fe{sup o}: 1 to 10 g per 265 mL distilled deionized water). Initial dechlorination rate coefficients for anoxic batch reactors (0.290 {plus_minus} 0.009 hr{sup -1} for 1 g Fe{sup o}; 1.723 {plus_minus} 0.078 hr{sup -1} for 10 g Fe{sup o}) increased with iron surface area (initially 2.4 {plus_minus} 0.2 m{sup 2}/g). Dechlorination also occurred under oxic conditions, although rates were significantly slower (e.g., 0.085 {plus_minus} 0.041 hr{sup -1} for 1 g Fe{sup o} and 7.4 mg/L initial dissolved oxygen). Rate coefficients increased with time, probably due to an increase in reactive surface area from pitting and dissolution of the iron surface. A rapid pH increase was synchronous to dissolved oxygen consumption, and the pH remained constant after oxygen depletion. This was attributed to the proton and oxygen consuming aerobic corrosion of the Fe{sup o} surface. Recalcitrant CH{sub 2}Cl{sub 2} was decreased in the presence of dissolved oxygen, which reacted with dechlorinated intermediates to yield less environmentally onerous products such as formic acid and carbon monoxide.

  14. Influence of solid corrosion by-products on the consumption of dissolved oxygen in copper pipes

    SciTech Connect

    Vargas, Ignacio T.; Alsina, Marco A.; Pastén, Pablo A.; Pizarro, Gonzalo E.

    2009-06-12

    Research on corrosion of copper pipes has given little consideration to the influence of solid corrosion by-products on the processes occurring at the metal-liquid interface. Consequently, the effect of such solid phases on the rate of dissolved oxygen (DO) consumption remains poorly understood. In-situ experiments were performed in copper pipes under different carbonate concentrations and ageing times. Our results show that the amount of solid corrosion by-products and concentration of hydrogen ions affect the rate of DO consumption during stagnation. Furthermore, our findings support the existing hypothesis that the available concentration of hydrogen ions, rather than DO, is the limiting factor for copper release into drinking water.

  15. Application of Mössbauer spectroscopy on corrosion products of NPP

    NASA Astrophysics Data System (ADS)

    Dekan, J.; Lipka, J.; Slugeň, V.

    2013-04-01

    Steam generator (SG) is generally one of the most important components at all nuclear power plants (NPP) with close impact to safe and long-term operation. Material degradation and corrosion/erosion processes are serious risks for long-term reliable operation. Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original "Bohunice" design in period 1994-1998, in order to improve corrosion resistance of SGs. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Mössbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Mössbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filters deposits. Newest results in our long-term corrosion study confirm good operational experiences and suitable chemical regimes (reduction environment) which results mostly in creation of magnetite (on the level 70 % or higher) and small portions of hematite, goethite or hydrooxides. Regular observation of corrosion/erosion processes is essential for keeping NPP operation on high safety level. The output from performed material analyses influences the optimisation of operating chemical regimes and it can be used in optimisation of regimes at decontamination and passivation of pipelines or secondary circuit components. It can be concluded that a longer passivation time leads more to magnetite fraction in the corrosion products composition.

  16. Study of archaeological artefacts to refine the model of iron long-term indoor atmospheric corrosion

    NASA Astrophysics Data System (ADS)

    Monnier, J.; Legrand, L.; Bellot-Gurlet, L.; Foy, E.; Reguer, S.; Rocca, E.; Dillmann, P.; Neff, D.; Mirambet, F.; Perrin, S.; Guillot, I.

    2008-09-01

    The study of long-term indoor atmospheric corrosion is involved in the field of the interim storage of nuclear wastes. Indeed study of archaeological artefacts is one of the only mean to gather information on very long periods. Concerning ancient items, due to the complexity of the system, it is necessary to couple many analytical techniques from the macro to the microscopic scale. This enables to propose a description of the Amiens cathedral chain rust layers, made of a matrix of goethite, with lepidocrocite and akaganeite locally present and marbling of a poor crystallized phase associated to ferrihydrite. Electrochemical measurements permit to study the reduction capacity of the rust layer and to draw reduction mechanisms of the so-called active phases, by in situ experiments coupled with X-ray diffraction and X-ray absorption spectroscopy.

  17. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... Requests for Revocation in Part, 77 FR 59168 (September 26, 2012). \\2\\ The period of review (POR) ends...

  18. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    SciTech Connect

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; Whitmer, Lysle; Thomson, Jeffery K.

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  19. Corrosion Considerations for Thermochemical Biomass Liquefaction Process Systems in Biofuel Production

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Keiser, J. R.; Leonard, D. N.; Whitmer, L.; Thomson, J. K.

    2014-12-01

    Thermochemical liquefaction processing of biomass to produce bio-derived fuels (e.g., gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc., to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic oxygenates, including acids, which make the bio-oil a potential source of corrosion issues in transport, storage, and use. Efforts devoted to modified/further processing of bio-oils to make them less corrosive are currently being widely pursued. Another issue that must also be addressed in bio-oil liquefaction is potential corrosion issues in the process equipment. Depending on the specific process, bio-oil liquefaction production temperatures are typically in the 300-600°C range, and the process environment can contain aggressive sulfur and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. This paper summarizes recent, ongoing efforts to assess the extent of corrosion of bio-oil process equipment, with the ultimate goal of providing a basis for the selection of the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.

  20. Research Summary: Corrosion Considerations for Thermochemical Biomass Liquefaction Process Systems in Biofuel Production

    DOE PAGESBeta

    Brady, Michael P; Keiser, James R; Leonard, Donovan N; Whitmer, Lysle; Thomson, Jeffery K

    2014-01-01

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oilsmore » to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. This paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.« less

  1. Corrosion considerations for thermochemical biomass liquefaction process systems in biofuel production

    DOE PAGESBeta

    Brady, Michael P.; Keiser, James R.; Leonard, Donovan N.; Whitmer, Lysle; Thomson, Jeffery K.

    2014-11-11

    Thermochemical liquifaction processing of biomass to produce bio-derived fuels (e.g. gasoline, jet fuel, diesel, home heating oil, etc.) is of great recent interest as a renewable energy source. Approaches under investigation include direct liquefaction, hydrothermal liquefaction, hydropyrolysis, fast pyrolysis, etc. to produce energy dense liquids that can be utilized as produced or further processed to provide products of higher value. An issue with bio-oils is that they tend to contain significant concentrations of organic compounds, which make the bio-oil acidic and a potential source of corrosion issues in in transport, storage, and use. Efforts devoted to modified/further processing of bio-oilsmore » to make them less corrosive are currently being widely pursued. Another aspect that must also be addressed is potential corrosion issues in the bio-oil liquefaction process equipment itself. Depending on the specific process, bio-oil liquefaction production temperatures can reach up to 400-600 °C, and involve the presence of aggressive sulfur, and halide species from both the biomass used and/or process additives. Detailed knowledge of the corrosion resistance of candidate process equipment alloys in these bio-oil production environments is currently lacking. Lastly, this paper summarizes our recent, ongoing efforts to assess the extent to which corrosion of bio-oil process equipment may be an issue, with the ultimate goal of providing the basis to select the lowest cost alloy grades capable of providing the long-term corrosion resistance needed for future bio-oil production plants.« less

  2. Sulphide production and corrosion in seawaters during exposure to FAME diesel.

    PubMed

    Lee, Jason S; Ray, Richard I; Little, Brenda J; Duncan, Kathleen E; Oldham, Athenia L; Davidova, Irene A; Suflita, Joseph M

    2012-01-01

    Experiments were designed to evaluate the corrosion-related consequences of storing/transporting fatty acid methyl ester (FAME) alternative diesel fuel in contact with natural seawater. Coastal Key West, FL (KW), and Persian Gulf (PG) seawaters, representing an oligotrophic and a more organic- and inorganic mineral-rich environment, respectively, were used in 60 day incubations with unprotected carbon steel. The original microflora of the two seawaters were similar with respect to major taxonomic groups but with markedly different species. After exposure to FAME diesel, the microflora of the waters changed substantially, with Clostridiales (Firmicutes) becoming dominant in both. Despite low numbers of sulphate-reducing bacteria in the original waters and after FAME diesel exposure, sulphide levels and corrosion increased markedly due to microbial sulphide production. Corrosion morphology was in the form of isolated pits surrounded by an intact, passive surface with the deepest pits associated with the fuel/seawater interface in the KW exposure. In the presence of FAME diesel, the highest corrosion rates measured by linear polarization occurred in the KW exposure correlating with significantly higher concentrations of sulphur and chlorine (presumed sulphide and chloride, respectively) in the corrosion products. PMID:22594394

  3. Magnetic resonance imaging repercussions of intravenous iron products used for iron-deficiency anemia and dialysis-associated anemia.

    PubMed

    Rostoker, Guy; Cohen, Yves

    2014-01-01

    During the past 2 decades, routine use of recombinant erythropoiesis-stimulating agents (ESAs) has enabled anemia to be corrected in dialysis patients, thereby improving their quality of life and permitting better outcomes. As successful use of ESA requires sufficient available iron, almost all end-stage renal disease patients on ESA now receive concomitant parenteral iron therapy. Radiologists must be aware that iron overload among dialysis patients is now an increasingly recognized clinical situation in the ESA era yet was previously considered rare. The KDIGO Controversies Conference on Iron Management in Chronic Kidney Disease, which took place in San Francisco on March 27 to 30, 2014, recognized the entity of iron overload in hemodialysis patients and called for an agenda of research on this topic, especially by means of magnetic resonance imaging (MRI).It is therefore very likely that radiologists will be heavily solicited in the future by nephrology teams requesting quantitative hepatic MRI in dialysis patients, both for research purposes and for diagnosis and follow-up of iron overload. Radiologists should be aware of the marked differences in the pharmacological properties of available intravenous iron products and their potential interference with MRI. Specific MRI protocols need to be established in radiology divisions for each pharmaceutical iron product, especially for treated dialysis patients. PMID:25229202

  4. IRON

    EPA Science Inventory

    The document surveys the effects of organic and inorganic iron that are relevant to humans and their environment. The biology and chemistry of iron are complex and only partially understood. Iron participates in oxidation reduction processes that not only affect its geochemical m...

  5. Corrosion study of iron-cobalt alloys for MRI-based propulsion embedded in untethered microdevices operating in the vascular network.

    PubMed

    Pouponneau, Pierre; Savadogo, Oumarou; Napporn, Teko; Yahia, L'hocine; Martel, Sylvain

    2010-04-01

    Our group have shown in an experiment performed in the carotid artery of a living swine that magnetic gradients generated by a clinical magnetic resonance imaging (MRI) system could propel and navigate untethered medical microdevices and micro-nanorobots in the human vasculature. The main problem with these devices is that the metal necessary for magnetic propulsion may corrode and induce cytotoxic effects. The challenge, then, is to find an alloy with low corrosion yet providing an adequate magnetization level for propulsion in often stringent physiological conditions. Because of their high magnetization, we studied the corrosion behavior of two iron-cobalt alloys, Permendur (49% Fe, 49% Co, 2% V) and Vacoflux 17 (81% Fe, 17% Co, 2% Cr), in physiological solution by potentiodynamic polarization assay, surface analysis, and corrosion electrolyte analysis. Both alloys exhibited low corrosion parameters such as a corrosion potential (E(corr)) of -0.57 V/SCE and E(corr) of -0.42 V/SCE for Vacoflux 17. The surface of Permendur samples was homogenously degraded. Vacoflux 17 surface was impaired by cracks and crevices. Both alloys had a stoichiometric dissolution in the electrolyte, and they released enough cobalt to induce cytotoxic effects. This study concluded that Fe-Co alloys could be used preferably in medical microdevices if they were coated so as not to come in contact with physiological solutions. PMID:20119943

  6. Examination of in vivo influences on bioluminescent microbial assessment of corrosion product toxicity.

    PubMed

    Shettlemore, M G; Bundy, K J

    2001-08-01

    The composition of ionically dissolved and precipitated corrosion products from both free corrosion of ASTM F75 Co-Cr-Mo and galvanostatic polarization of Co-Cr-Mo and F138 316L stainless steel was determined using differential pulse polarography and inductively coupled plasma atomic emission spectroscopy. A bacterial bioluminescence assay, Microtox, was used to assess the toxicity of the solid and dissolved corrosion products produced by galvanostatic polarization and the individual ions within them. The role of in vivo salinity, temperature, and protein content as modulators of corrosion product toxicity assessment was investigated empirically and mechanistically. Co-Cr-Mo products were found to be more toxic than those of 316L, and the most toxic ions were Cr6+, Ni2+, and Co2+. Ringer's solution potentiated the toxicity of the more toxic metal ions and reduced the toxicity of the less toxic ions. Using theoretical analysis in conjunction with experimental measurements, the ions in both alloys were found to interact in an antagonistic fashion. The presence of albumin was found to decrease metal toxicity, presumably by chelation. PMID:11456061

  7. ASSESSMENT OF CORROSION PRODUCTS FROM ONCE-THROUGH COOLING SYSTEMS WITH MECHANICAL ANTIFOULING DEVICES

    EPA Science Inventory

    The report gives results of an assessment of corrosion products from steam-electric power plant once-through cooling systems equipped with mechanical antifouling devices. (About 67% of the currently operating plants in the U.S. use once-through cooling systems. Various cleaning m...

  8. Corrosion/95 conference papers

    SciTech Connect

    1995-09-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge.

  9. "A L C L A D" A New Corrosion Resistant Aluminum Product

    NASA Technical Reports Server (NTRS)

    Dix, E H , Jr

    1927-01-01

    Described here is a new corrosion resistant aluminum product which is markedly superior to the present strong alloys. Its use should result in greatly increased life of a structural part. Alclad is a heat-treated aluminum, copper, manganese, magnesium alloy that has the corrosion resistance of pure metal at the surface and the strength of the strong alloy underneath. Of particular importance is the thorough character of the union between the alloy and the pure aluminum. Preliminary results of salt spray tests (24 weeks of exposure) show changes in tensile strength and elongation of Alclad 17ST, when any occurred, to be so small as to be well within the limits of experimental error. Some surface corrosion of the pure metal had taken place, but not enough to cause the specimens to break through those areas.

  10. 1999 F. N. Speller award lecture: Extending the limits of growth through development of corrosion-resistant steel products

    SciTech Connect

    Townsend, H.E. )

    1999-06-01

    The costs of corrosion have been estimated at [approximately]4.2% of the gross domestic product (GDP) or [approximately]$330 billion in 1997 for the United States. However, when the potential effects on extending resource productivity are taken into account, the benefits of corrosion control are substantially greater. Previous reports have suggested that more efficient utilization of resources is essential to avoiding serious economic collapse in the next century. In preventing corrosion losses, corrosion specialists can extend the Earth's materials and energy resources, reduce pollution, and improve the quality of life for future generations. Three examples of achieving significant increases in resource productivity through the development and implementation of corrosion-resistant steel products are: (1) galvanized sheet for automobiles, (2) weathering steel for bridges, and (3) 55% Al-Zn alloy-coated steel sheet for metal buildings.