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Sample records for lcf short crack

  1. Short crack growth behavior

    SciTech Connect

    Sadananda, K.; Vasudevan, A.K.

    1997-12-01

    The authors have re-evaluated short crack growth behavior using concepts developed recently, and they show that these concepts provide a unified framework that can explain both short and long crack growth behavior without resorting to the crack closure effect. They consider that the behavior of long cracks, including the effects of load ratio, R, is fundamental. they had shown previously that, since fatigue is at least a two-parameter problem in that at least two load parameters are required for an unambiguous description, there are two critical driving forces required simultaneously for fatigue cracks to grow. In extending this analysis to the growth of short cracks, they reject the current notion of the lack of similitude for short cracks and express the similitude as a fundamental postulate that, for a given crack growth mechanism, equal crack tip driving forces result in equal crack growth rates. Short crack growth behavior confirms the concept that two parameters are required to define fatigue; consequently, for fatigue cracks to grow, two thresholds need to be satisfied simultaneously. The authors present examples from the literature to illustrate the concepts discussed.

  2. Short cracks in piping and piping welds

    SciTech Connect

    Wilkowski, G.M.; Brust, F.; Francini, R.; Ghadiali, N.; Kilinski, T.; Krishnaswamy, P.; Landow, M.; Marschall, C.W.; Rahman, S.; Scott, P. )

    1992-04-01

    This is the second semiannual report of the US Nuclear Regulatory Commission's Short Cracks in Piping and Piping Welds research program. The program began in March 1990 and will extend for 4 years. The intent of this program is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break analyses or in-service flaw evaluations. Only quasi-static loading rates are evaluated since the NRC's International Piping Integrity Research Group (IPIRG) program is evaluating the effects of seismic loading rates on cracked piping systems. Progress for through-wall-cracked pipe involved (1) conducting a 28-inch diameter stainless steel SAW and 4-inch diameter French TP316 experiments, (2) conducting a matrix of FEM analyses to determine GE/EPRI functions for short TWC pipe, (3) comparison of uncracked pipe maximum moments to various analyses and FEM solutions, (4) development of a J-estimation scheme that includes the strength of both the weld and base metals. Progress for surface-cracked pipe involved (1) conducting two experiments on 6-inch diameter pipe with d/t = 0.5 and {Theta}/{pi} = 0.25 cracks, (2) comparisons of the pipe experiments to Net-Section-Collapse predictions, and (3) modification of the SC.TNP and SC.TKP J-estimation schemes to include external surface cracks.

  3. Modelling microstructurally sensitive fatigue short crack growth

    NASA Astrophysics Data System (ADS)

    de Los Rios, E. R.; Xin, X. J.; Navarro, A.

    1994-10-01

    Microstructurally sensitive fatigue short crack growth can occur in many engineering components devoid of large defects. Continuum mechanics principles, including linear elastic fracture mechanics, used in damage tolerance design and life prediction methods are not applicable in these situations and therefore new concepts need to be developed to characterize this type of growth. A microstructurally sensitive model of fatigue crack growth is presented in which the effect of microstructure is dominant in the early stage of growth but plays a negligible role after the crack has gone through the transition from structure-sensitive to structure-insensitive growth. The effect of both microstructure and structure sensitive variables on the transition from short cracks to continuum mechanics and the conditions for crack instability leading to final failure are examined. The microstructural variables incorporated in the equations that describe the model are those controlling the extent and intensity of crack tip plasticity such as grain size, precipitation and dispersion hardening, strain hardening and mis-orientation between grains. It is expected that the concepts developed within the model will form the basis for the design of new crack-resistant materials.

  4. The influence of hold times on LCF and FCG behavior in a P/M Ni-base superalloy. [Low Cycle Fatigue/Fatigue Crack Growth

    NASA Technical Reports Server (NTRS)

    Choe, S. J.; Golwalker, S. V.; Duquette, D. J.; Stoloff, N. S.

    1984-01-01

    The relative importance of creep and environmental interactions in high temperature fatigue behavior has been investigated for as-HIP Rene 95. Strain-controlled low cycle fatigue and load-controlled fatigue crack growth tests were performed at elevated temperatures in argon, followed by fractographic analyses of the fracture surfaces by scanning electron microscopy. Fatigue lives were drastically reduced and crack growth rates increased one hundred fold as a result of superposition of hold times on continuous cycling. A change in fracture mode with hold time also was noted. Chromium oxide was detected on the fracture surface by Auger electron spectroscopy. The drastic changes in fatigue resistance due to hold times were attributed primarily to environmental interactions with fatigue processes.

  5. Short-crack growth behaviour in various aircraft materials

    NASA Technical Reports Server (NTRS)

    Edwards, P. R. (Compiler); Newman, James C., Jr. (Compiler)

    1990-01-01

    The results of the first phase of an AGARD Cooperative Test Program on the behavior and growth of short fatigue cracks are reviewed. The establishment of a common test method, means of data collection/analysis and crack growth modeling in an aircraft alloy AA 2024-T3 are described. The second phase allowed testing of various materials and loading conditions. The results of this second phase are described. All materials exhibited a short-crack effect to some extent. The effect was much less evident in 4340 steel than in the other materials. For the aluminum, aluminum-lithium, and titanium alloys, short cracks grew at stress-intensity factor ranges lower, in some cases much lower, than the thresholds obtained from long crack tests. Several laboratories used the same crack growth model to analyze the growth of short cracks. Reasonable agreement was found between measured and predicted short-crack growth rates and fatigue lives.

  6. Modelling short crack growth behaviour in nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Grabowski, L.; King, J. E.

    1992-06-01

    This paper provides a description of the features and mechanisms of facetted short crack growth in Ni-base superalloys and briefly reviews existing short crack growth models in terms of their application to Ni-base alloys. The concept of soft barriers is introduced to produce a new two-phase model for local microstructural effects on short crack growth in Waspaloy. This is derived from detailed observations of crack growth through individual grains. The model differs from all previous approaches in highlighting the importance of crack path perturbations within grains. Potential applications of the model in alloy development are discussed.

  7. Near tip stress and strain fields for short elastic cracks

    NASA Technical Reports Server (NTRS)

    Soediono, A. H.; Kardomateas, G. A.; Carlson, R. L.

    1994-01-01

    Recent experimental fatigue crack growth studies have concluded an apparent anomalous behavior of short cracks. To investigate the reasons for this unexpected behavior, the present paper focuses on identifying the crack length circumstances under which the requirements for a single parameter (K(sub I) or delta K(sub I) if cyclic loading is considered) characterization are violated. Furthermore, an additional quantity, the T stress, as introduced by Rice, and the related biaxiality ratio, B, are calculated for several crack lengths and two configurations, the single-edge-cracked and the centrally-cracked specimen. It is postulated that a two-parameter characterization by K and T (or B) is needed for the adequate description of the stress and strain field around a short crack. To further verify the validity of this postulate, the influence of the third term of the Williams series on the stress, strain and displacement fields around the crack tip and in particular on the B parameter is also examined. It is found that the biaxiality ratio would be more negative if the third term effects are included in both geometries. The study is conducted using the finite element method with linearly elastic material and isoparametric elements and axial (mode I) loading. Moreover, it is clearly shown that it is not proper to postulate the crack size limits for 'short crack' behavior as a normalized ratio with the specimen width, a/w; it should instead be stated as an absolute, or normalized with respect to a small characteristic dimension such as the grain size. Finally, implications regarding the prediction of cyclic (fatigue) growth of short cracks are discussed.

  8. Crack

    MedlinePlus

    ... sound the drug makes as it heats up. Short-Term Effects Crack is a stimulant that is absorbed through ... quickly, after about 5 or 10 minutes. Other short-term effects include: higher heart rate, breathing rate, blood pressure , ...

  9. Stochastic modeling of crack initiation and short-crack growth under creep and creep-fatigue conditions

    NASA Technical Reports Server (NTRS)

    Kitamura, Takayuki; Ghosn, Louis J.; Ohtani, Ryuichi

    1992-01-01

    A simplified stochastic model is proposed for crack initiation and short-crack growth under creep and creep-fatigue conditions. Material inhomogeneity provides the random nature of crack initiation and early growth. In the model, the influence of microstructure is introduced by the variability of: (1) damage accumulation along grain boundaries, (2) critical damage required for crack initiation or growth, and (3) the grain-boundary length. The probabilities of crack initiation and growth are derived by using convolution integrals. The model is calibrated and used to predict the crack density and crack-growth rate of short cracks of 304 stainless steel under creep and creep-fatigue conditions. The mean-crack initiation lives are predicted to be within an average deviation of about 10 percent from the experimental results. The predicted comulative distributions of crack-growth rate follow the experimental data closely. The applicability of the simplified stochastic model is discussed and the future research direction is outlined.

  10. Stochastic modeling of crack initiation and short-crack growth under creep and creep-fatigue conditions

    NASA Technical Reports Server (NTRS)

    Kitamura, Takayuki; Ghosn, Louis J.; Ohtani, Ryuichi

    1989-01-01

    A simplified stochastic model is proposed for crack initiation and short-crack growth under creep and creep-fatigue conditions. Material inhomogeneity provides the random nature of crack initiation and early growth. In the model, the influence of microstructure is introduced by the variability of: (1) damage accumulation along grain boundaries, (2) critical damage required for crack initiation or growth, and (3) the grain-boundary length. The probabilities of crack initiation and growth are derived by using convolution integrals. The model is calibrated and used to predict the crack density and crack-growth rate of short cracks of 304 stainless steel under creep and creep-fatigue conditions. The mean-crack initiation lives are predicted to be within an average deviation of about 10 percent from the experimental results. The predicted cumulative distributions of crack-growth rate follow the experimental data closely. The applicability of the simplified stochastic model is discussed and the future research direction is outlined.

  11. Short fatigue crack behavior in notched 2024-T3 aluminum specimens

    NASA Technical Reports Server (NTRS)

    Lee, J. J.; Sharpe, W. N., Jr.

    1986-01-01

    Single-edge, semi-circular notched specimens of Al 2024-T3, 2.3 mm thick, were cyclicly loaded at R-ratios of 0.5, 0.0, -1.0, and -2.0. The notch roots were periodically inspected using a replica technique which duplicates the bore surface. The replicas were examined under an optical microscope to determine the initiation of very short cracks and to monitor the growth of short cracks ranging in length from a few tens of microns to the specimen thickness. In addition to short crack growth measurements, the crack opening displacement (COD) was measured for surface cracks as short as 0.035 mm and for through-thickness cracks using the Interferometric Strain/Displacement Gage (ISDG), a laser-based optical technique. The growth rates of short cracks were faster than the long crack growth rates for R-ratios of -1.0 and -2.0. No significant difference between short and long crack growth rates was observed for R = 0.0. Short cracks had slower growth rates than long cracks for R = 0.5. The crack opening stresses measured for short cracks were smaller than those predicted for large cracks, with little difference appearing for positive R-ratios and large differences noted for negative R-ratios.

  12. Fatigue crack propagation thresholds for long and short cracks in Rene 95 nickel-base super alloy

    SciTech Connect

    McCarver, J.F.; Ritchie, R.O.

    1981-10-01

    A study has been made of the near-threshold fatigue crack propagation behavior of a wroght Ni-base superalloy, Rene 95, with reference to the effect of crack size on the threshold stress intensity ..delta..K/sub 0/ for no detectable crack growth. Measured threshold ..delta..K/sub 0/ values at low load ratios (R = 0.1) for physically short cracks (0.01 to 0.20 mm) were found to be 60% smaller than the corresponding ..delta..K/sub 0/ values for long cracks (approx. 25 mm). However, short crack threshold values at R = 0.1 were found to be similar to long crack thresholds at R = 0.8. Such behavior is rationalized in terms of fatigue crack closure, specifically involving the role of fracture surface roughness from crystallographic crack growth in Ni-base alloys. The large difference observed in threshold values for long and physically-short cracks serves to illustrate the potential problems in applying conventional (long crack) fatigue data to defect-tolerant lifetime predictions for structural components containing small flaws.

  13. A method for the analysis of the growth of short fatigue cracks

    SciTech Connect

    McEvily, A.J.; Shin, Y.S.

    1995-10-01

    A method for the analysis of the fatigue crack growth rate for short cracks has been developed and is applied to the case of fatigue crack growth of short surface cracks in a 1045 carbon steel. The method entails three modifications to standard LEFM procedures. These modifications include the use of a material constant to bridge between smooth and cracked specimen behavior, consideration of the plastic zone size to crack length ratio, and incorporation of the development of crack closure. Comparisons are made between calculations based upon this approach and experimental data.

  14. The growth of short cracks in 4340 steel and aluminum-lithium 2090

    NASA Technical Reports Server (NTRS)

    Swain, M. H.; Everett, R. A.; Newman, James C., Jr.; Phillips, E. P.

    1990-01-01

    The objectives were to investigate crack initiation characteristics and short crack growth behavior for Al-Li 2090 and for 4340 steel and to evaluate the ability of a closure-based crack-growth model to predict fatigue crack growth rates and total fatigue lives for the steel. Single-edge-notched tension specimens of each alloy were used to obtain the short crack growth rate information via an acetate replica technique. In addition to constant amplitude loading, tests on the steel were conducted using the Felix/28 variable amplitude spectrum (a shortened form of a standard loading sequence for fixed or semi-rigid helicopter rotors). The short crack growth rates were compared to those for long cracks grown under similar loading conditions. Metallurgical features associated with crack initiation are discussed. For Al-Li 2090 under R = -1 loading, the short cracks grew well below the long crack threshold and grew at acute angles to the loading axis. For 4340 steel under constant amplitude loading at R = 0.5 and 0 and for the Felix/28 spectrum loading, short-crack growth rates agreed well with long-crack growth rates, even near the long-crack threshold. A slight short-crack effect, growth below the long-crack threshold, was observed at R = -1. Fatigue lives were found to depend on the size and type of initiation site, especially for the Felix/28 loading sequence. A semi-empirical crack-growth model incorporating crack-closure effects was used to predict crack growth rates and total fatigue lives of notched 4340 steel specimens. An initial defect size and shape typical of those identified in this steel was assumed for the life predictions. For all loading conditions, reasonable agreement was found between measured and predicted values for both crack growth rates and fatigue lives.

  15. Fracture behavior of short circumferentially surface-cracked pipe

    SciTech Connect

    Krishnaswamy, P.; Scott, P.; Mohan, R.

    1995-11-01

    This topical report summarizes the work performed for the Nuclear Regulatory Comniission`s (NRC) research program entitled ``Short Cracks in Piping and Piping Welds`` that specifically focuses on pipes with short, circumferential surface cracks. The following details are provided in this report: (i) material property deteminations, (ii) pipe fracture experiments, (iii) development, modification and validation of fracture analysis methods, and (iv) impact of this work on the ASME Section XI Flaw Evaluation Procedures. The material properties developed and used in the analysis of the experiments are included in this report and have been implemented into the NRC`s PIFRAC database. Six full-scale pipe experiments were conducted during this program. The analyses methods reported here fall into three categories (i) limit-load approaches, (ii) design criteria, and (iii) elastic-plastic fracture methods. These methods were evaluated by comparing the analytical predictions with experimental data. The results, using 44 pipe experiments from this and other programs, showed that the SC.TNP1 and DPZP analyses were the most accurate in predicting maximum load. New Z-factors were developed using these methods. These are being considered for updating the ASME Section XI criteria.

  16. Growth rate models for short surface cracks in AI 2219-T851

    NASA Astrophysics Data System (ADS)

    Morris, W. L.; James, M. R.; Buck, O.

    1981-01-01

    Rates of fatigue propagation of short Mode I surface cracks in Al 2219-T851 are measured as a function of crack length and of the location of the surface crack tips relative to the grain boundaries. The measured rates are then compared to values predicted from crack growth models. The crack growth rate is modeled with an underlying assumption that slip responsible for early propagation does not extend in significant amounts beyond the next grain boundary in the direction of crack propagation. Two models that contain this assumption are combined: 1) cessation of propagation into a new grain until a mature plastic zone is developed; 2) retardation of propagation by crack closure stress, with closure stress calculated from the location of a crack tip relative to the grain boundary. The transition from short to long crack growth behavior is also discussed.

  17. Short-Crack Growth Behaviour in an Aluminum Alloy: An AGARD Cooperative Test Programme

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Edwards, P. R.

    1988-01-01

    An AGARD test program on the growth of short fatigue cracks was conducted to define the significance of the short-crack effect, to compare test results from various laboratories and to evaluate an existing analytical model to predict the growth of such cracks. The first phase of this program, the Core Program was aimed at test procedure and specimen standardization and calibration of the various laboratories. A detailed working document has been prepared and is included in this report. It describes the testing fundamentals and procedures and includes the analysis procedures used for handling the test data. The results from the test program showed good agreement among the participants on short-crack growth rates, on fatigue life to various crack sizes and breakthrough (surface- or corner-crack became a through crack), and on crack shapes.

  18. Short fatigue crack characterization and detection using confocal scanning laser microscopy (CSLM)

    SciTech Connect

    Varvani-Farahani, A.; Topper, T.H.

    1997-12-31

    This paper presents a new technique for studying the growth and morphology of fatigue cracks. The technique allows short fatigue crack growth, crack depth, aspect ratio (crack depth/half crack length), and crack front configuration to be measured using a Confocal Scanning Laser Microscope (CSLM). CSLM measurements of the initial stage of crack growth in Al 2024-T351 revealed that microstructurally short fatigue cracks grew initially along a plane inclined to the applied stress. The angle of the inclined plane (Stage I crack growth) was found to be about 45 degrees to the axis of the applied tensile load. Aspect ratio and the angle of maximum shear plane (Mode II), obtained using the CSLM technique, showed a good agreement with those obtained using a Surface Removal (SR) technique. The aspect ratios obtained using the CSLM technique were found to remain constant with increasing crack length in Al 2024-T351 and SAE 1045 Steel at 0.83 and 0.80, respectively. Optical sectioning along the length of a crack revealed that the crack front in the interior of the materials has a semi-elliptical shape. These results are in good agreement with results obtained using the SR technique. The CSLM technique was employed to characterize the fracture surface of fatigue cracks in an SAE 1045 Steel. CSLM image processing of the fracture surface near the crack tip constructed a three dimensional profile of fracture surface asperities. The heights of asperities were obtained from this profile. Optical sectioning from a post-image-processed crack provided crack depth and crack mouth width at every point along the crack length for each load level. The crack opening stress was taken as the stress level at which the crack depth stopped increasing with increases in a lied stress. 6 refs., 9 figs., 1 tab.

  19. Short-crack growth behaviour in an aluminum alloy: An AGARD cooperative test program

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Edwards, P. R.

    1988-01-01

    An AGARD Cooperative Test Program on the growth of short fatigue cracks was conducted to define the significance of the short-crack effect, to compare test results from various laboratories, and to evaluate an existing analytical crack-growth prediction model. The initiation and growth of short fatigue cracks (5 micrometer to 2 mm) from the surface of a semi-circular notch in 2024-T3 aluminum alloy sheet material were monitored under various load histories. The cracks initiated from inclusion particle clusters or voids on the notch surface and generally grew as surface cracks. Tests were conducted under several constant-amplitude (stress ratios of -2, -1, 0, and 0.5) and spectrum (FALSTAFF and Gaussian) loading conditions at 3 stress levels each. Short crack growth was recorded using a plastic-replica technique. Over 250 edge-notched specimens were fatigue tested and nearly 950 cracks monitored by 12 participants from 9 countries. Long crack-growth rate data for cracks greater than 2 mm in length were obtained over a wide range in rates (10 to the -8 to 10 to the -1 mm/cycle) for all constant-amplitude loading conditions. Long crack-growth rate data for the FALSTAFF and Gaussian load sequences were also obtained.

  20. How Tough is Human Cortical Bone? In-Situ Measurements on Realistically Short Cracks

    SciTech Connect

    Ritchie, Robert O; Koester, K. J.; Ager III, J. W.; Ritchie, R.O.

    2008-05-10

    Bone is more difficult to break than to split. Although this is well known, and many studies exist on the behavior of long cracks in bone, there is a need for data on the orientation-dependent crack-growth resistance behavior of human cortical bone which accurately assesses its toughness at appropriate size-scales. Here we use in-situ mechanical testing in the scanning electron microscope and x-ray computed tomography to examine how physiologically-pertinent short (<600 mu m) cracks propagate in both the transverse and longitudinal orientations in cortical bone, using both crack-deflection/twist mechanics and nonlinear-elastic fracture mechanics to determine crack-resistance curves. We find that after only 500 mu m of cracking, the driving force for crack propagation was more than five times higher in the transverse (breaking) direction than in the longitudinal (splitting) direction due to major crack deflections/twists principally at cement sheathes. Indeed, our results show that the true transverse toughness of cortical bone is far higher than previously reported. However, the toughness in the longitudinal orientation, where cracks tend to follow the cement lines, is quite low at these small crack sizes; it is only when cracks become several millimeters in length that bridging mechanisms can develop leading to the (larger-crack) toughnesses generally quoted for bone.

  1. Key results for the NRC`s Short Cracks in Piping and Piping Welds Research Program

    SciTech Connect

    Wilkowski, G.; Krishnaswamy, P.; Brust, F.

    1995-04-01

    The overall objective of the Short Cracks in Piping and Piping Welds Program is to verify and improve engineering analyses to predict the fracture behavior of circumferentially cracked pipe under quasi-static loading with particular attention to crack lengths typically used in LBB or flaw evaluation criteria. The USNCRC program at Battelle was initiated in March 1990 and is scheduled to be completed in December 1994. This paper discusses key results from the overall program with particular emphasis on the efforts since the last WRSIM meeting. The program consists of eight technical tasks as listed below: task 1 short through-wall-cracked (TWC) pipe evaluations; task 2 short surface-cracked (SC) pipe evaluations; task 3 bi-metallic weld crack evaluations; task 4 dynamic strain aging and crack instabilities; task 5 fracture evaluations of anisotropic pipe; task 6 crack-opening-area evaluations; task 7 NRCPIPE code improvements; task 8 additional efforts. Task 8 is a collection of new efforts initiated during the coarse of the program. A list of the full-scale pipe experiments in this program is given in Table 1. All of the experiments have been completed. The most recent accomplishments in each of the tasks listed above are discussed below. The details of all the results in the eight tasks are published in the semiannual reports as well as topical reports from the program.

  2. Continuum Damage Modeling of Short-Fiber Composites Subject to Matrix Cracking

    SciTech Connect

    Nguyen, Ba Nghiep; Ahn, Byung K.; Khaleel, Mohammad A.

    2002-09-01

    In this paper, a continuum damage mechanics approach proposed by Renard et al. for continuous fiber composites subject to matrix cracking is extended to misoriented short-fiber composites. First, the associated damage variable is defined as a measure of the crack density, then the model by Laws et al. is used to determine the stiffness reduction of an aligned short-fiber composite. Considering moderate microcrack densities and assuming completely random and planar orientations of microcracks and fibers, the stiffness of a cracked misoriented fiber layer is obtained by averaging that of a cracked aligned fiber composite over all possible orientations and weighted by an orientation distribution function. The damage evolution law is obtained using the concepts of thermodynamics of continuum media.

  3. Influence of retained austenite on short fatigue crack growth and wear resistance of case carburized steel

    SciTech Connect

    Silva, V.F. da; Canale, L.F.; Spinelli, D.P.; Bose-Filho, W.W.; Crnkovic, O.R.

    1999-10-01

    The influence of the amount of retained austenite on short fatigue crack growth and wear resistance in carburized SAE 8620 steel was studied in this article. Different amounts of retained austenite in the microstructure of the carburized case were obtained through different heat treatment routes applied after the carburizing process. The wear tests were carried out using pin on disk equipment. After every 200 turns the weight loss was registered. Four point bend fatigue tests were carried out at room temperature, using three different levels of stress and R = 0.1. Crack length versus number of cycles and crack growth rate versus mean crack length curves were analyzed. In both tests the results showed that the test pieces with higher levels of retained austenite in the carburized case exhibited longer fatigue life and better wear resistance.

  4. Computer simulation of creep damage at crack tip in short fibre composites

    NASA Astrophysics Data System (ADS)

    Shuangyin, Zhang; Tsai, L. W.

    1994-08-01

    Creep damage at crack tip in short fibre composites has been simulated by using the finite element method (FEM). The well-known Schapery non-linear viscoelastic constitutive relationship was used to characterize time-dependent behaviour of the material. A modified recurrence equation was adopted to accelerate the iteration. Kachanov-Rabotnov's damage evolution law was employed. The growth of the damage zone with time around the crack tip was calculated and the results were shown with the so-called “digit photo”, which was produced by the printer.

  5. Simulated Bladed MMC Disk LCF Validation

    NASA Technical Reports Server (NTRS)

    Merrick, H. F.; Costen, M.

    1998-01-01

    The goal of this program was to evaluate the low cycle fatigue behavior of an SCS-6/Ti-6Al-4V sub-component under bi-axial loading conditions at 316 C(600 F). A simulated bladed TMC disk was designed having thirty four blades representing the number that would be used in Allied Signal's JTAGG II impeller. The outer diameter of the bladed ring was 254 mm (10.0 inch) and the inner diameter 114.3 mm (4.50 inch). The outer and inner diameter of the composite zone was 177.8 mm (7.00 inch) and 127.O mm(5.00 inch) respectively. Stress analysis showed that the fatigue life of the bladed composite ring would be about 12000 cycles for the test conditions applied. A modal analysis was conducted which showed that the blades would have sufficient life margin from dynamic excitation. The arbor design was the same as that employed in the spin-to burst test of NAS3-27027. A systematic stress analysis of each part making up the arbor was undertaken to assure the design would meet the low cycle fatigue requirements of the program. The Textron Systems grooved foil-fiber process was chosen to make the SCS-6/Ti-6Al-4V core ring based on the success they had in contract NAS3-27027. Fiber buckling, however, was observed at several locations in the first ring made which rendered it unsuitable for spin testing. The fiber buckling was attributed to cracking of the graphite tooling during the consolidation process. On this basis a second ring was made but it too contained fiber buckling defects. Analysis by Textron indicated that the fiber buckling was most likely due to poor placement of the SCS-6 fiber in the etched grooves of the Ti-6Al-4V foil. This was also a contributor to the defects in the first ring. Since there was little indication of control in the process to manufacture a quality ring a third attempt at making a ring was not undertaken.

  6. Effects of frequency and temperature on short fatigue crack growth in aqueous environments

    NASA Astrophysics Data System (ADS)

    Nakai, Y.; Alavi, A.; Wei, R. P.

    1988-03-01

    The growth of short fatigue cracks in a NiCrMoV steel forging was examined, under constant applied stress intensity range (ΔK = 31 MPa-m1/2) in deaerated deionized water and 0.3 M Na2SO4 solution, as a function of frequency and temperature. Measurements were also made of the kinetics of electrochemical reactions of bare steel surfaces with the deaerated 0.3 M Na2SO4 solution, under free corrosion, to provide for comparison and correlation. Fatigue crack growth rate increased with reductions in frequency and with increases in temperature. The maximum amount of crack growth enhancement by the different environments appeared to be equal, although the crack growth response in deionized water appeared to be consistent with a faster reaction rate. The temperature and frequency dependence for corrosion fatigue crack growth corresponded directly with that for charge transfer between the “bare” and “filmed” metal surfaces under free corrosion. The results showed that shortcrack growth in the aqueous environments is controlled by the rate of electrochemical reactions, and is thermally activated with an apparent activation energy of about 40 kJ/M.

  7. Recent operating experience with Flexicracking commercial developments in short contact time catalytic cracking

    SciTech Connect

    Ladwig, P.K.; Bienstock, M.G.; Citarella, V.A.; Draemel, D.C. )

    1994-01-01

    Short contact time (SCT) catalytic cracking applications have been receiving high attention in recent years, with a large number of revamps of existing FCCU's as well as construction of new facilities. This paper will recap some of these developments and discuss the benefits demonstrated by the application of state-of-the-art riser termination, stripping, and feed injection technologies. Commercial projects demonstrating fast-track project execution, and confirming the outstanding improvements in yields and yield selectivities possible, will also be discussed.

  8. In situ short fatigue crack characterization of a nickel-base superalloy at ambient and elevated temperature

    SciTech Connect

    Stephens, R.R.

    1991-01-01

    Fatigue experiments were performed using a nickel-base superalloy at various temperatures in a load frame attached to a scanning electron microscope. An elevated temperature stage was designed, constructed, and coupled to the apparatus, allowing temperatures in excess of 700 C. Experiments on Waspaloy at 25, 500, and 700 C showed similar crack nucleation characteristics. The dominant mechanism of fatigue crack growth for the short cracks at 25 and 500 C was one of mixed mode 1 and 2 by slip band cracking. At 700 C, crack growth proceeded by a stage II cracking process showing very little signs of crystallographic growth. Discontinuous crack growth rates at 25 and 500 C were attributed to microstructural barriers such as grain boundaries, twin boundaries, and carbides.

  9. Short cracks in piping and piping welds. Semiannual report, October 1990--March 1991: Volume 1, No. 2

    SciTech Connect

    Wilkowski, G.M.; Brust, F.; Francini, R.; Ghadiali, N.; Kilinski, T.; Krishnaswamy, P.; Landow, M.; Marschall, C.W.; Rahman, S.; Scott, P.

    1992-04-01

    This is the second semiannual report of the US Nuclear Regulatory Commission`s Short Cracks in Piping and Piping Welds research program. The program began in March 1990 and will extend for 4 years. The intent of this program is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break analyses or in-service flaw evaluations. Only quasi-static loading rates are evaluated since the NRC`s International Piping Integrity Research Group (IPIRG) program is evaluating the effects of seismic loading rates on cracked piping systems. Progress for through-wall-cracked pipe involved (1) conducting a 28-inch diameter stainless steel SAW and 4-inch diameter French TP316 experiments, (2) conducting a matrix of FEM analyses to determine GE/EPRI functions for short TWC pipe, (3) comparison of uncracked pipe maximum moments to various analyses and FEM solutions, (4) development of a J-estimation scheme that includes the strength of both the weld and base metals. Progress for surface-cracked pipe involved (1) conducting two experiments on 6-inch diameter pipe with d/t = 0.5 and {Theta}/{pi} = 0.25 cracks, (2) comparisons of the pipe experiments to Net-Section-Collapse predictions, and (3) modification of the SC.TNP and SC.TKP J-estimation schemes to include external surface cracks.

  10. Assessment of short through-wall circumferential cracks in pipes. Experiments and analysis: March 1990--December 1994

    SciTech Connect

    Brust, F.W.; Scott, P.; Rahman, S.

    1995-04-01

    This topical report summarizes the work performed for the Nuclear Regulatory Commission`s (NRC) research program entitled ``Short Cracks in Piping and Piping Welds`` that specifically focuses on pipes with short through-wall cracks. Previous NRC efforts, conducted under the Degraded Piping Program, focused on understanding the fracture behavior of larger cracks in piping and fundamental fracture mechanics developments necessary for this technology. This report gives details on: (1) material property determinations, (2) pipe fracture experiments, and (3) development, modification, and validation of fracture analysis methods. The material property data required to analyze the experimental results are included. These data were also implemented into the NRC`s PIFRAC database. Three pipe experiments with short through-wall cracks were conducted on large diameter pipe. Also, experiments were conducted on a large-diameter uncracked pipe and a pipe with a moderate-size through-wall crack. The analysis results reported here focus on simple predictive methods based on the J-Tearing theory as well as limit-load and ASME Section 11 analyses. Some of these methods were improved for short-crack-length predictions. The accuracy of the various methods was determined by comparisons with experimental results from this and other programs. 69 refs., 124 figs, 49 tabs.

  11. Crack-closing of cement mortar beams using NiTi cold-drawn SMA short fibers

    NASA Astrophysics Data System (ADS)

    Choi, Eunsoo; Kim, Dong Joo; Chung, Young-Soo; Kim, Hee Sun; Jung, Chungsung

    2015-01-01

    In this study, crack-closing tests of mortar beams reinforced by shape memory alloy (SMA) short fibers were performed. For this purpose, NiTi SMA fibers with a diameter of 0.965 mm and a length of 30 mm were made from SMA wires of 1.0 mm diameter by cold drawing. Four types of SMA fibers were prepared, namely, straight and dog-bone-shaped fiber and the two types of fibers with paper wrapping in the middle of the fibers. The paper provides an unbonded length of 15 mm. For bending tests, six types of mortar beams with the dimensions of 40 mm × 40 mm × 160 mm (B×H×L) were prepared. The SMA fibers were placed at the bottom center of the beams along with an artificial crack of 10 mm depth and 1 mm thickness. This study investigated the influence of SMA fibers on the flexural strength of the beams from the measured force- deflection curves. After cracking, the beams were heated at the bottom by fire to activate the SMA fibers. Then, the beams recovered the deflection, and the cracks were closed. This study evaluated crack-closing capacity using the degree of crack recovery and deflection-recovery factor. The first factor is estimated from the crack-width before and after crack-closing, and the second one is obtained from the downward deflection due to loading and the upward deflection due to the closing force of the SMA fibers.

  12. Short Cracks in Piping and Piping Welds. Semiannual report, October 1991--March 1992: Volume 2, No. 2

    SciTech Connect

    Wilkowski, G.M.; Brust, F.; Francini, R.; Ghadiali, N.; Kilinski, T.; Krishnaswamy, P.; Landow, M.; Marschall, C.W.; Rahman, S.; Scott, P.

    1993-05-01

    This is the fourth semiannual report of the US Nuclear Regulatory Commission`s Short Cracks in Piping and Piping Welds research program. This 4-Year program began in March 1990. The overall objective of this program is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break analyses or inservice flaw evaluations. Progress during this reporting period involved: (1) completing two through-wall-cracked pipe experiments and supplementary material property data, (2) an internal circumferential surface-cracked pipe experiment was completed which showed that the R/t effects on the Net-Section-Collapse Predicted loads for surface-cracked pipe to be independent of crack size, (3) the anisotropy investigation showed that pipe dimensions may be as important in determining the out-of-plane crack growth angle as the anisotropy of the toughness, (4) we initiated a probabilistic analysis of LBB to assess the potential changes in the leakage detection criteria in NRC Reg Guide 1.45, and (5) other efforts involved a sensitivity study on the effect of thermal aging of cast stainless steel on the moment-carrying capacity of the pipe as a function of time.

  13. Crack diffusion coefficient - A candidate fracture toughness parameter for short fiber composites

    NASA Technical Reports Server (NTRS)

    Mull, M. A.; Chudnovsky, A.; Moet, A.

    1987-01-01

    In brittle matrix composites, crack propagation occurs along random trajectories reflecting the heterogeneous nature of the strength field. Considering the crack trajectory as a diffusive process, the 'crack diffusion coefficient' is introduced. From fatigue crack propagation experiments on a set of identical SEN polyester composite specimens, the variance of the crack tip position along the loading axis is found to be a linear function of the effective 'time'. The latter is taken as the effective crack length. The coefficient of proportionality between variance of the crack trajectory and the effective crack length defines the crack diffusion coefficient D which is found in the present study to be 0.165 mm. This parameter reflects the ability of the composite to deviate the crack from the energetically most efficient path and thus links fracture toughness to the microstructure.

  14. Assessment of surface relief and short cracks under cyclic creep in a type 316LN austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Nagesha, A.; Parameswaran, P.; Sandhya, R.; Laha, K.

    2015-12-01

    Formation of surface relief and short cracks under cyclic creep (stress-controlled fatigue) in type 316LN stainless steel was studied at temperatures ranging from ambient to 923 K using scanning electron microscopy technique. The surface topography and crack distribution behaviour under cyclic creep were found to be strong functions of testing temperature due to the difference in strain accumulation. At 823 K, surface relief mainly consisted of fine slip markings due to negligible accumulation of strain as a consequence of dynamic strain ageing (DSA) which led to an increase in the cyclic life. Persistent slip markings (PSM) with distinct extrusions containing minute cracks were seen to prevail in the temperature range 873-923 K, indicating a higher slip activity causing higher strain accumulation in the absence of DSA. Besides, a large number of secondary cracks (both transgranular and intergranular) which were partially accentuated by severe oxidation, were observed. Extensive cavitation-induced grain boundary cracking took place at 923 K, which coalesced with PSM-induced transgranular cracks resulting in failure dominated by creep that in turn led to a drastic reduction in cyclic life. Investigations on the influence of stress rate were also carried out which underlined the presence of DSA at 823 K. At 923 K, lowering the stress rate caused further strengthening of the contribution from creep damage marked by a shift in the damage mechanism from cyclic slip to diffusion.

  15. Short cracks in piping and piping welds. Seventh program report, March 1993-December 1994. Volume 4, Number 1

    SciTech Connect

    Wilkowski, G.M.; Ghadiali, N.; Rudland, D.; Krishnaswamy, P.; Rahman, S.; Scott, P.

    1995-04-01

    This is the seventh progress report of the U.S. Nuclear Regulatory Commission`s research program entitled {open_quotes}Short Cracks in Piping and Piping Welds{close_quotes}. The program objective is to verify and improve fracture analyses for circumferentially cracked large-diameter nuclear piping with crack sizes typically used in leak-before-break (LBB) analyses and in-service flaw evaluations. All work in the eight technical tasks have been completed. Ten topical reports are scheduled to be published. Progress only during the reporting period, March 1993 - December 1994, not covered in the topical reports is presented in this report. Details about the following efforts are covered in this report: (1) Improvements to the two computer programs NRCPIPE and NRCPIPES to assess the failure behavior of circumferential through-wall and surface-cracked pipe, respectively; (2) Pipe material property database PIFRAC; (3) Circumferentially cracked pipe database CIRCUMCK.WKI; (4) An assessment of the proposed ASME Section III design stress rule changes on pipe flaw tolerance; and (5) A pipe fracture experiment on a section of pipe removed from service degraded by microbiologically induced corrosion (MIC) which contained a girth weld crack. Progress in the other tasks is not repeated here as it has been covered in great detail in the topical reports.

  16. Short cracks in piping and piping wells. Volume 3, No. 2: Semiannual report, October 1992--March 1993

    SciTech Connect

    Wilkowski, G.M.; Brust, F.; Francini, R.

    1994-03-01

    This is the sixth semiannual report of the US Nuclear Regulatory Commission`s 4-year research program ``Short Cracks in Piping and Piping Welds`` which began in March 1990. The objective is to verify and improve fracture analyses for circumferentially cracked nuclear piping with cracks sizes typically found during in-service flaw evaluations. Progress is the through-wall-cracked pipe efforts involved (1) verification of deformation plasticity under nonproportional loading, (2) evaluation of the effect of weld metal strength on various J-estimation schemes, and (3) development of new GE/EPRI functions. Surface-cracked pipe evaluations involved (1) material characterization of B&W C-Mn-Mo submerged arc weld metal, and (2) 3D finite-element mesh refinement study. The toughness of the bimetallic weld fusion line was evaluated and showed unusual fracture behavior based on the results of the Charpy tests. The dynamic strain aging J-R tests confirmed the screening criterion developed earlier in the program. The results from this program to date necessitated several additional efforts. These were initiated and have been reported here. Presentation of the results from this program to the ASME Section XI Pipe Flaw Evaluation Working Group is also summarized here.

  17. ANOVA parameters influence in LCF experimental data and simulation results

    NASA Astrophysics Data System (ADS)

    Delprete, C.; Sesanaa, R.; Vercelli, A.

    2010-06-01

    The virtual design of components undergoing thermo mechanical fatigue (TMF) and plastic strains is usually run in many phases. The numerical finite element method gives a useful instrument which becomes increasingly effective as the geometrical and numerical modelling gets more accurate. The constitutive model definition plays an important role in the effectiveness of the numerical simulation [1, 2] as, for example, shown in Figure 1. In this picture it is shown how a good cyclic plasticity constitutive model can simulate a cyclic load experiment. The component life estimation is the subsequent phase and it needs complex damage and life estimation models [3-5] which take into account of several parameters and phenomena contributing to damage and life duration. The calibration of these constitutive and damage models requires an accurate testing activity. In the present paper the main topic of the research activity is to investigate whether the parameters, which result to be influent in the experimental activity, influence the numerical simulations, thus defining the effectiveness of the models in taking into account of all the phenomena actually influencing the life of the component. To obtain this aim a procedure to tune the parameters needed to estimate the life of mechanical components undergoing TMF and plastic strains is presented for commercial steel. This procedure aims to be easy and to allow calibrating both material constitutive model (for the numerical structural simulation) and the damage and life model (for life assessment). The procedure has been applied to specimens. The experimental activity has been developed on three sets of tests run at several temperatures: static tests, high cycle fatigue (HCF) tests, low cycle fatigue (LCF) tests. The numerical structural FEM simulations have been run on a commercial non linear solver, ABAQUS®6.8. The simulations replied the experimental tests. The stress, strain, thermal results from the thermo structural FEM

  18. An AGARD supplemental test programme on the behaviour of short cracks under constant amplitude and aircraft spectrum loading

    NASA Technical Reports Server (NTRS)

    Edwards, P. R.; Newman, James C., Jr.

    1990-01-01

    An AGARD Supplemental Test Program on the growth of short fatigue cracks was conducted to allow testing of various materials and loading conditions that were of interest. Twenty-two participants from ten laboratories in eight countries contributed to the supplemental test program. The objective is to review the supplemental test program and to summarize the results obtained from all laboratories. The materials tested in the supplemental program were: 2024-T3 and 7075-T6 aluminum alloys, 2090-T8E41 aluminum-lithium alloy, Ti6Al4V titanium alloy, and 4340 steel. Tests on single-edge-notch-tension specimens were conducted under several constant-amplitude loading conditions and spectrum loading conditions (FALSTAFF, Inverted FALSTAFF, GAUSSIAN, TWIST, Felix, and the Fokker 100 spectra). The plastic-replica method was used to measure the growth of short cracks at the notch root. The results from the supplemental test program show good agreement among the several laboratories who measured short-crack growth rates on the aluminum-lithium alloy.

  19. Mechanics of fatigue crack closure

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr. (Editor); Elber, Wolf (Editor)

    1988-01-01

    Papers are presented on plasticity induced crack closure, crack closure in fatigue crack growth, the dependence of crack closure on fatigue loading variables, and a procedure for standardizing crack closure levels. Also considered are a statistical approach to crack closure determination, the crack closure behavior of surface cracks under pure bending, closure measurements on short fatigue cracks, and crack closure under plane strain conditions. Other topics include fatigue crack closure behavior at high stress ratios, the use of acoustic waves for the characterization of closed fatigue cracks, and the influence of fatigue crack wake length and state of stress on crack closure.

  20. LCF on turbogenerator rotors and coil retaining rings: material characterization and sensitivity analyses

    NASA Astrophysics Data System (ADS)

    Olmi, G.; Freddi, A.

    2010-06-01

    Turbogenerator rotors and coil retaining rings (CRRs) are highly loaded components typically subjected to LCF at any machine switch-on and switch-off. The present study aims at LCF characterization of two widely applied steels, 26 NiCrMoV 14 5 (for rotor manufacturing) and 18Mn18Cr (for CRR). Material anisotropy is also considered by performing an extended experimental campaign on specimens machined along different (tangential and radial) directions from trial components. The experimental tests, carried out with the use of a novel testing-constraining device for misalignment auto-compensation and with an original methodology for strain controlling, led to the determination of static, cyclic and fatigue curves for all the investigated cases. The research was completed by sensitivity analyses on the adopted models, thus determining fatigue curve tolerance bands, and by a statistical Analysis of Variance to compare the LCF performance of the different materials along the two considered machining directions. Results showed a significantly better performance of 18Mn18Cr and a weak anisotropy effect, remarkable just at the highest strain values, on a reduced portion of the LCF life range.

  1. Fracture toughness and fatigue crack propagation rate of short fiber reinforced epoxy composites for analogue cortical bone.

    PubMed

    Chong, Alexander C M; Miller, Forrest; Buxton, McKee; Friis, Elizabeth A

    2007-08-01

    Third-generation mechanical analogue bone models and synthetic analogue cortical bone materials manufactured by Pacific Research Laboratories, Inc. (PRL) are popular tools for use in mechanical testing of various orthopedic implants and biomaterials. A major issue with these models is that the current third-generation epoxy-short fiberglass based composite used as the cortical bone substitute is prone to crack formation and failure in fatigue or repeated quasistatic loading of the model. The purpose of the present study was to compare the tensile and fracture mechanics properties of the current baseline (established PRL "third-generation" E-glass-fiber-epoxy) composite analogue for cortical bone to a new composite material formulation proposed for use as an enhanced fourth-generation cortical bone analogue material. Standard tensile, plane strain fracture toughness, and fatigue crack propagation rate tests were performed on both the third- and fourth-generation composite material formulations using standard ASTM test techniques. Injection molding techniques were used to create random fiber orientation in all test specimens. Standard dog-bone style tensile specimens were tested to obtain ultimate tensile strength and stiffness. Compact tension fracture toughness specimens were utilized to determine plane strain fracture toughness values. Reduced thickness compact tension specimens were also used to determine fatigue crack propagation rate behavior for the two material groups. Literature values for the same parameters for human cortical bone were compared to results from the third- and fourth-generation cortical analogue bone materials. Tensile properties of the fourth-generation material were closer to that of average human cortical bone than the third-generation material. Fracture toughness was significantly increased by 48% in the fourth-generation composite as compared to the third-generation analogue bone. The threshold stress intensity to propagate the crack

  2. Surface Roughness, Areal Topographic Measurement, and Correlation to LCF Behavior in a Nickel-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Ardi, D. T.; Li, Y. G.; Chan, K. H. K.; Bache, M. R.

    2014-10-01

    Surface roughness often determines fatigue performance of advanced engineering components making definition of this parameter essential subsequent to manufacture. Traditionally, topography measurements employ an average amplitude parameter, R a, obtained from a two-dimensional contact measurement. This parameter, however, is highly localised making it relatively unreliable. This study attempts to correlate areal (3D) topographic, measurements with the low cycle fatigue (LCF) performance defined for a nickel-based superalloy (Waspaloy). Three different surface finishes, namely longitudinal polished, circumferential ground, and longitudinal ground were applied to fatigue specimens. The height and orientation of the topographic features with respect to the loading axis were found to affect LCF performance. Results indicate a close correlation between cycles to failure and the maximum height ( S z) and ten-point height ( S 5z) parameters. A power fit to account for the topographic effect was generated based on the experimental data.

  3. A Mechanistic Approach to Matrix Cracking Coupled with Fiber--Matrix Debonding in Short-Fiber Composites

    SciTech Connect

    Nguyen, Ba Nghiep; Tucker, Brian J.; Khaleel, Mohammad A.

    2005-07-01

    A micro-macro mechanistic approach to damage in short-fiber composites is developed in this paper. At the microscale, a reference aligned fiber composite is considered for the analysis of the damage mechanisms such as matrix cracking and fiber/matrix debonding using the modified Mori-Tanaka model. The associated damage variables are defined, and the stiffness reduction law dependent on these variables is established. The stiffness of a random fiber composite containing random matrix microcracks and imperfect interfaces is then obtained from that of the reference composite, which is averaged over all possible orientations and weighted by an orientation distribution function. The macroscopic response is determined using a continuum damage mechanics approach and finite element analysis. Final failure resulting from saturation of matrix microcracks, fiber pull-out and breakage is modeled by a vanishing element technique. The model is validated using the experimental data and results found in the literature as well as the results determined for a random chopped fiber glass/vinyl ester system.

  4. Toward enhanced hydrogen generation from water using oxygen permeating LCF membranes.

    PubMed

    Wu, Xiao-Yu; Chang, Le; Uddi, Mruthunjaya; Kirchen, Patrick; Ghoniem, Ahmed F

    2015-04-21

    Hydrogen production from water thermolysis can be enhanced by the use of perovskite-type mixed ionic and electronic conducting (MIEC) membranes, through which oxygen permeation is driven by a chemical potential gradient. In this work, water thermolysis experiments were performed using 0.9 mm thick La0.9Ca0.1FeO3-δ (LCF-91) perovskite membranes at 990 °C in a lab-scale button-cell reactor. We examined the effects of the operating conditions such as the gas species concentrations and flow rates on the feed and sweep sides on the water thermolysis rate and oxygen flux. A single step reaction mechanism is proposed for surface reactions, and three-resistance permeation models are derived. Results show that water thermolysis is facilitated by the LCF-91 membrane especially when a fuel is added to the sweep gas. Increasing the gas flow rate and water concentration on the feed side or the hydrogen concentration on the sweep side enhances the hydrogen production rate. In this work, hydrogen is used as the fuel by construction, so that a single-step surface reaction mechanism can be developed and water thermolysis rate parameters can be derived. Both surface reaction rate parameters for oxygen incorporation/dissociation and hydrogen-oxygen reactions are fitted at 990 °C. We compare the oxygen fluxes in water thermolysis and air separation experiments, and identify different limiting steps in the processes involving various oxygen sources and sweep gases for this 0.9 mm thick LCF-91 membrane. In the air feed-inert sweep case, the bulk diffusion and sweep side surface reaction are the two limiting steps. In the water feed-inert sweep case, surface reaction on the feed side dominates the oxygen permeation process. Yet in the water feed-fuel sweep case, surface reactions on both the feed and sweep sides are rate determining when hydrogen concentration in the sweep side is in the range of 1-5 vol%. Furthermore, long term studies show that the surface morphology changes and

  5. Small-crack test methods

    NASA Astrophysics Data System (ADS)

    Larsen, James M.; Allison, John E.

    This book contains chapters on fracture mechanics parameters for small fatigue cracks, monitoring small-crack growth by the replication method, measurement of small cracks by photomicroscopy (experiments and analysis), and experimental mechanics of microcracks. Other topics discussed are the real-time measurement of small-crack-opening behavior using an interferometric strain/displacement gage; direct current electrical potential measurement of the growth of small cracks; an ultrasonic method for the measurement of the size and opening behavior of small fatigue cracks; and the simulation of short crack and other low closure loading conditions, utilizing constant K(max) Delta-K-decreasing fatigue crack growth procedures.

  6. Mode-filtered large-core fiber for short-pulse delivery with reduced nonlinear effects

    PubMed Central

    Moon, Sucbei; Liu, Gangjun; Chen, Zhongping

    2012-01-01

    We present a large-core fiber (LCF) with a reduced nonlinear property for a single-mode beam delivery of intense ultrashort pulses. A tapered-fiber mode filter was fabricated in an LCF with the core diameter decreased from 20 μm to 6 μm at the tapered waist region surrounded by index-matched liquid. By the tapered geometry, the high-order mode was rejected so that our mode-filtered LCF acted as a single-mode fiber despite the multimode property of the original LCF. It has been found that this fiber class is suitable for applications, such as an endoscopic multiphoton microscope, that demand a flexible short-distance (<4 m) delivery medium of ultrashort pulses. PMID:21886211

  7. Corrosion cracking

    SciTech Connect

    Goel, V.S.

    1986-01-01

    Various papers on corrosion cracking are presented. The topics addressed include: unique case studies on hydrogen embrittlement failures in components used in aeronautical industry; analysis of subcritical cracking in a Ti-5Al-2.5Sn liquid hydrogen control valve; corrosion fatigue and stress corrosion cracking of 7475-T7351 aluminum alloy; effects of salt water environment and loading frequency on crack initiation in 7075-T7651 aluminum alloy and Ti-6Al-4V; stress corrosion cracking of 4340 steel in aircraft ignition starter residues. Also discussed are: stress corrosion cracking of a titanium alloy in a hydrogen-free environment; automation in corrosion fatigue crack growth rate measurements; the breaking load method, a new approach for assessing resistance to growth of early stage stress corrosion cracks; stress corrosion cracking properties of 2090 Al-Li alloy; repair welding of cracked free machining Invar 36; radial bore cracks in rotating disks.

  8. Fatigue Life and Short Crack Behavior in Ti-6Al-4V Alloy; Interactions of Foreign Object Damage, Stress, and Temperature

    NASA Astrophysics Data System (ADS)

    Majidi, Behzad

    2008-04-01

    High-cycle fatigue (HCF) failures associated with foreign object damage (FOD) in turbine engines of military aircrafts have been of major concern for the aeronautic industry in recent years. The present work is focused on characterizing the effects of FOD on crack initiation and small crack growth of a Ti-6Al-4V alloy at ambient and also elevated temperatures. Results show that the preferred crack initiation site depends on applied stress and temperature as maximum fractions of cracks emanating from the simulated damage site, and naturally initiated cracks are observed at 25 °C under the maximum stress of 700 MPa and at 300 °C under the maximum stress of 300 MPa. The fatigue crack growth rate is influenced by increasing temperature, and the FCG rate at 300 °C is higher than that at room temperature under the same Δ K, whereas this effect for FOD-site initiated cracks is not so remarkable. This observation seems to be due to the effect of stress relaxation at 300 °C. Results also indicate that fatigue crack initiation life ( N i ) and fatigue life ( N f ) are expressed by three-parameter Weibull distribution function.

  9. Effect of Saline Environment on LCF Behavior of Inconel 718 at 550 °C

    NASA Astrophysics Data System (ADS)

    Mahobia, G. S.; Paulose, Neeta; Sreekanth, K.; Mannan, S. L.; Sudhakar Rao, G.; Singh, Vakil

    2015-01-01

    Low-cycle fatigue behavior of alloy IN718 was studied with NaCl salt coating at 550 °C in total strain-controlled mode. Fatigue life of the salt-coated specimens was found to be drastically reduced at the lowest total strain amplitude of ±0.40%; however, fatigue life was not affected at higher strain amplitudes. In general, there was cyclic softening in both the uncoated as well as salt-coated specimens. Variation of fatigue life with plastic strain amplitude followed Coffin-Manson relationship. Reduction in fatigue life from salt coating was found to be associated with early crack initiation from the roots of corrosion pits.

  10. Distribution of Inclusion-Initiated Fatigue Cracking in Powder Metallurgy Udimet 720 Characterized

    NASA Technical Reports Server (NTRS)

    Bonacuse, Peter J.; Kantzos, Pete T.; Barrie, Robert; Telesman, Jack; Ghosn, Louis J.; Gabb, Timothy P.

    2004-01-01

    In the absence of extrinsic surface damage, the fatigue life of metals is often dictated by the distribution of intrinsic defects. In powder metallurgy (PM) alloys, relatively large defects occur rarely enough that a typical characterization with a limited number of small volume fatigue test specimens will not adequately sample inclusion-initiated damage. Counterintuitively, inclusion-initiated failure has a greater impact on the distribution in PM alloy fatigue lives because they tend to have fewer defects than their cast and wrought counterparts. Although the relative paucity of defects in PM alloys leads to higher mean fatigue lives, the distribution in observed lives tends to be broader. In order to study this important failure initiation mechanism without expending an inordinate number of specimens, a study was undertaken at the NASA Glenn Research Center where known populations of artificial inclusions (seeds) were introduced to production powder. Fatigue specimens were machined from forgings produced from the seeded powder. Considerable effort has been expended in characterizing the crack growth rate from inclusion-initiated cracks in seeded PM alloys. A rotating and translating positioning system, with associated software, was devised to map the surface inclusions in low-cycle fatigue (LCF) test bars and to monitor the crack growth from these inclusions. The preceding graph illustrates the measured extension in fatigue cracks from inclusions on a seeded LCF test bar subjected to cyclic loading at a strain range of 0.8 percent and a strain ratio (max/min) of zero. Notice that the observed inclusions fall into three categories: some do not propagate at all (arrest), some propagate with a decreasing crack growth rate, and a few propagate at increasing rates that can be modeled by fracture mechanics. The following graph shows the measured inclusion-initiated crack growth rates from 10 interrupted LCF tests plotted against stress intensities calculated for semi

  11. A phase I/II study of leucovorin, carboplatin and 5-fluorouracil (LCF) in patients with carcinoma of unknown primary site or advanced oesophagogastric/pancreatic adenocarcinomas.

    PubMed Central

    Rigg, A.; Cunningham, D.; Gore, M.; Hill, M.; O'Brien, M.; Nicolson, M.; Chang, J.; Watson, M.; Norman, A.; Hill, A.; Oates, J.; Moore, H.; Ross, P.

    1997-01-01

    Carcinoma of unknown primary site (CUPS) accounts for 5-10% of all malignancies. Forty patients with metastatic CUPS or advanced oesophagogastric/pancreatic adenocarcinomas were recruited. Eligibility included ECOG performance status 0-2, minimum life expectancy of 3 months and measurable disease. The regimen consisted of bolus intravenous 5 fluorouracil (5-FU) and leucovorin (20 mg m-2) days 1-5 and carboplatin (AUC5) on day 3. The leucovorin/carboplatin/5-FU (LCF) was repeated every 4 weeks. The starting dose of 5-FU was 350 mg m-2 day-1 with escalation to 370 and then 400 mg m-2 day -1 after the toxicity at the previous level had been assessed. The maximum tolerated dose (MTD) was defined as the dosage of 5-FU that achieved 60% grade 3/4 toxicity. In addition, objective and symptomatic responses, quality of life and survival were assessed. The MTD of 5-FU in the LCF regimen was 370 mg m-2. The predominant toxicity was asymptomatic marrow toxicity. The 350 mg m-2 level was then expanded. There were two toxic deaths due to neutropenic sepsis, one at 370 mg m-2 after one course and one at 350 mg m-2 after four courses. The objective response rate was 25% with one complete response (CR) and nine partial responses (PRs). The median duration of response was 3.4 months (range 1-10). The CR and eight of the nine PRs were in CUPS patients. Twelve patients developed progressive disease on LCF. Median survival for all 40 patients was 7.8 months (10 months median survival for those treated at 350 mg m-2). The majority of patients described a symptomatic improvement with LCF chemotherapy. The recommended dose of 5-FU for future studies is 350 mg m-2 combined with leucovorin 20 mg m-2 and carboplatin (AUC5). PMID:9000605

  12. Low-cycle fatigue/high-cycle fatigue (LCF/HCF) interaction studies using a 10- to 40-kHz HCF loading device

    NASA Astrophysics Data System (ADS)

    Matikas, Theodore E.

    1999-02-01

    To simulate the testing conditions experienced by aircraft engine turbine blades, a new experimental facility was developed capable of providing interactive low cycle fatigue (LCF)/high cycle fatigue (HCF) loading. The new facility is based on a HCF cell that can operate in the 10-40 kHz frequency range. This HCF testing cell can also be interfaced to a servo-hydraulic load frame, which provides a second fatigue cycle. Sample geometry is critical for the HCF cell to produce the desired applied load on the specimen. The objective of this research is to develop analytical modeling necessary for the design of test coupons to be used in the new HCF testing cell operating at ultrasonic frequencies, and also to demonstrate the capabilities of the new device by performing LCF/HCF interaction studies in Ti-6Al-4V. The results of these studies clearly showed the effect of the HCF component of the load in spite the fact that the HCF component was only 15-19 percent of the overall load. It was also found that the HCF component of the load was the major cause of observed damage with the LCF component having much less effect. Eliminating the HCF component completely resulted in increasing the fatigue life at least an order of magnitude.

  13. The influence of short-term strength on the notch sensitivity and crack growth resistance of the metal of rotors under creep conditions

    NASA Astrophysics Data System (ADS)

    Gladshtein, V. I.

    2014-06-01

    Comparative assessment of the effect the yield strength has on the characteristics of EI-415 steel under creep conditions is carried out based on the results from long-term (for more than 70000 h) tests of notched samples at an elevated temperature. The metal of three rotors (EI-415 steel) (one after it had been in operation for 137000 h and the other two in the delivery state with relatively increased and decreased levels of yield strength) was used as material under study. The notch sensitivity was evaluated from the ratio between the long-term strength of smooth samples and that of notched samples tested for long-term strength with recording the crack opening width. The resistances to crack incipience and to crack growth with a preset rate were determined from the lengths of cracks appeared at the end of two auxiliary notches of a smaller depth, and the creep fracture toughness was calculated from the break conditions. It is shown that the metal the properties of which are at the lower boundary of yield strength requirements is slightly more advantageous in the level of the above-mentioned characteristics.

  14. The effect of low cycle fatigue cracks and loading history on high cycle fatigue threshold

    NASA Astrophysics Data System (ADS)

    Moshier, Monty Allen

    High cycle fatigue (HCF) has been of great concern of late in light of the many HCF gas turbine engine failures experienced by the U.S. Air Force. Due to the high frequency, failures occur rapidly when components sustain damage from other sources. Low cycle fatigue (LCF) can initiate cracks that produce such damage. This study investigates the HCF threshold of Ti-6A1-4V when naturally initiated small surface cracks (2a = 25 mum--600 mum) are present. Small surface cracks are initiated in notched specimens using two different LCF loading histories at room temperature and 10 Hz. Direct current potential difference (DCPD) is used to detect crack initiation. Surface crack measurements are made using a scanning electron microscope prior to HCF testing. Heat tinting prior to HCF testing is used to mark the crack front to allow for post fracture crack measurements. HCF thresholds at R = 0.1 and R = 0.5 are determined for each specimen using step loading at room temperature and 600 Hz. Additionally, the HCF threshold is measured at R = 0.1 for specimens with small cracks that have been stress relief annealed to eliminate residual stresses and load history. Long crack thresholds are determined using a similar step loading procedure at R = 0.1 and R = 0.5 for specimens which have been precracked using a range of Kmax. Long crack threshold measurements are also determined for specimens which have been precracked using a range of Kmax, but stress relief annealed prior to testing. Comparisons show that HCF threshold measurements, when naturally initiated small cracks are present, are dependent on the load histories that are used to initiate the cracks. Further comparisons show that the measured small crack thresholds follow similar trends for load history effects which occur in the long crack threshold data. Additionally, it is found that thresholds can be measured free of load history effects by using a stress relief annealing process after the precracking and prior to the

  15. Knuckle Cracking

    MedlinePlus

    ... older obese people. Question: Can cracking knuckles / joints lead to arthritis? Answer: There is no evidence of ... or damaged joints due to arthritis could potentially lead more easily to ligament injury or acute trauma ...

  16. Early stages in the development of stress corrosion cracks

    SciTech Connect

    Jones, R.H.; Simonen, E.P.

    1993-12-01

    Processes in growth of short cracks and stage I of long stress corrosion cracks were identified and evaluated. There is evidence that electrochemical effects can cause short stress corrosion cracks to grow at rates faster or slower than long cracks. Short cracks can grow at faster rates than long cracks for a salt film dissolution growth mechanism or from reduced oxygen inhibition of hydrolytic acidification. An increasing crack growth rate with increasing crack length could result from a process of increasing crack tip concentration of a critical anion, such as Cl{sup {minus}}, with increasing crack length in a system where the crack velocity is dependent on the Cl{sup {minus}} or some other anion concentration. An increasing potential drop between crack tip and mouth would result in an increased anion concentration at the crack tip and hence an increasing crack velocity. Stage I behavior of long cracks is another early development stage in the life of a stress corrosion crack which is poorly understood. This stage can be described by da/dt = AK{sup m} where da/dt is crack velocity, A is a constant, K is stress intensity and m ranges from 2 to 24 for a variety of materials and environments. Only the salt film dissolution model was found to quantitatively describe this stage; however, the model was only tested on one material and its general applicability is unknown.

  17. Crack-closure and crack-growth measurements in surface-flawed titanium alloy Ti6Al-4V

    NASA Technical Reports Server (NTRS)

    Elber, W.

    1975-01-01

    The crack-closure and crack-growth characteristics of the titanium alloy Ti-6Al-4V were determined experimentally on surface-flawed plate specimens. Under cyclic loading from zero to tension, cracks deeper than 1 mm opened at approximately 50 percent of the maximum load. Cracks shallower than 1 mm opened at higher loads. The correlation between crack-growth rate and the total stress-intensity range showed a lower threshold behavior. This behavior was attributed to the high crack-opening loads at short cracks because the lower threshold was much less evident in correlations between the crack-growth rates and the effective stress-intensity range.

  18. Cracks in Flow Liners and Their Resolution

    NASA Technical Reports Server (NTRS)

    Harris, C. E.; Raju, I. S.

    2005-01-01

    Cracks were detected in flow liners at the gimbal joints in the LH2 feedlines of the space shuttle's main engines. The cracks initiated at defects in the drainage slots of the flow liners and grew due to high cycle fatigue. Fracture mechanics analyses were conducted to evaluate the life of the liners. These analyses yielded extremely short lives in the presence of small surface or corner cracks. A high fidelity detection method, edge replication, was used to detect the very small cracks. The detected cracks were removed by polishing and the surface quality of the slots was reestablished to improve life of the liners.

  19. New aspects about reduced LCF-life time of spherical ductile cast iron due to dynamic strain aging at intermediate temperatures

    NASA Astrophysics Data System (ADS)

    Mouri, Hayato; Wunderlich, Wilfried; Hayashi, Morihito

    2009-06-01

    Spherical ductile cast iron (FCD400) is widely used as container material in nuclear energy processing line due to its superior mechanical properties and low price. Fatigue properties in low cycle fatigue (LCF) can be described well by the Manson-Coffin-Basquin's rule. However, at intermediate temperature range between 453 and 723 K the elongation-temperature-diagram shows a significantly 20-10% reduced elongation and an increase in yield stress in tensile test experiments. These non-linear deviations and the phenomenon of less ductility at intermediate temperatures are known for a long time [1] [K. Chijiiwa, M. Hayashi, Mechanical properties of ductile cast iron at temperature in the region of room temperature to liquid, Imono 51 (7) (2004) 395-400]. But the following explanation is presented for the first time. In the same temperature range as the reduced fatigue life time dynamic strain ageing (DSA) also known as Portevin-le-Chartelier effect with the formation of visible serrations occurs. Both phenomena are explained by interaction effects between carbon diffusion and dislocation velocity which have at this temperature the same order of magnitude. However, this phenomenon shows interesting behavior at intermediate temperature range. During the low cycle fatigue test, DSA phenomenon disappeared, but mechanical properties show clear evidence of DSA phenomenon. Therefore, the purpose of this paper is to study the correlation of DSA occurrence, LCF and mechanical properties.

  20. Crack tip deformation and fatigue crack growth

    NASA Technical Reports Server (NTRS)

    Liu, H.-W.

    1981-01-01

    Recent research on fatigue crack growth is summarized. Topics discussed include the use of the differential stress intensity factor to characterize crack tip deformation, the use of the unzipping model to study the growth of microcracks and the fatigue crack growth in a ferritic-martensitic steel, and the development of a model of fatige crack growth threshold. It is shown that in the case of small yielding, the differential stress intensity factor provides an adequate description of cyclic plastic deformation at the crack tip and correlates well with the crack growth rate. The unzipping model based on crack tip shear decohesion process is found to be in good agreement with the measured crack growth and striation spacing measurements. The proposed model of crack growth threshold gives correct predictions of the crack growth behavior in the near-threshold region.

  1. Crack formation and prevention in colloidal drops

    NASA Astrophysics Data System (ADS)

    Kim, Jin Young; Cho, Kun; Ryu, Seul-A.; Kim, So Youn; Weon, Byung Mook

    2015-08-01

    Crack formation is a frequent result of residual stress release from colloidal films made by the evaporation of colloidal droplets containing nanoparticles. Crack prevention is a significant task in industrial applications such as painting and inkjet printing with colloidal nanoparticles. Here, we illustrate how colloidal drops evaporate and how crack generation is dependent on the particle size and initial volume fraction, through direct visualization of the individual colloids with confocal laser microscopy. To prevent crack formation, we suggest use of a versatile method to control the colloid-polymer interactions by mixing a nonadsorbing polymer with the colloidal suspension, which is known to drive gelation of the particles with short-range attraction. Gelation-driven crack prevention is a feasible and simple method to obtain crack-free, uniform coatings through drying-mediated assembly of colloidal nanoparticles.

  2. Crack formation and prevention in colloidal drops

    PubMed Central

    Kim, Jin Young; Cho, Kun; Ryu, Seul-a; Kim, So Youn; Weon, Byung Mook

    2015-01-01

    Crack formation is a frequent result of residual stress release from colloidal films made by the evaporation of colloidal droplets containing nanoparticles. Crack prevention is a significant task in industrial applications such as painting and inkjet printing with colloidal nanoparticles. Here, we illustrate how colloidal drops evaporate and how crack generation is dependent on the particle size and initial volume fraction, through direct visualization of the individual colloids with confocal laser microscopy. To prevent crack formation, we suggest use of a versatile method to control the colloid-polymer interactions by mixing a nonadsorbing polymer with the colloidal suspension, which is known to drive gelation of the particles with short-range attraction. Gelation-driven crack prevention is a feasible and simple method to obtain crack-free, uniform coatings through drying-mediated assembly of colloidal nanoparticles. PMID:26279317

  3. Crack formation and prevention in colloidal drops.

    PubMed

    Kim, Jin Young; Cho, Kun; Ryu, Seul-A; Kim, So Youn; Weon, Byung Mook

    2015-01-01

    Crack formation is a frequent result of residual stress release from colloidal films made by the evaporation of colloidal droplets containing nanoparticles. Crack prevention is a significant task in industrial applications such as painting and inkjet printing with colloidal nanoparticles. Here, we illustrate how colloidal drops evaporate and how crack generation is dependent on the particle size and initial volume fraction, through direct visualization of the individual colloids with confocal laser microscopy. To prevent crack formation, we suggest use of a versatile method to control the colloid-polymer interactions by mixing a nonadsorbing polymer with the colloidal suspension, which is known to drive gelation of the particles with short-range attraction. Gelation-driven crack prevention is a feasible and simple method to obtain crack-free, uniform coatings through drying-mediated assembly of colloidal nanoparticles. PMID:26279317

  4. Crack Healing in Quartz: Influence of Crack Morphology and pOH-

    NASA Astrophysics Data System (ADS)

    Fallon, J. A.; Kronenberg, A. K.; Popp, R. K.; Lamb, W. M.

    2004-12-01

    Crack healing in quartz has been investigated by optical microscopy and interferometry of rhombohedral r-cleavage cracks in polished Brazilian quartz prisms that were hydrothermally annealed. Quartz prisms were pre-cracked at room temperature and then annealed at temperatures T of 250° and 400° C for 2.4 to 240 hours, fluid pressure Pf = 41 MPa (equal to confining pressure Pc), and varying pOH- (from 5.4 to 1.2 at 250° C for fluids consisting of distilled water and NaOH solutions). Crack morphologies before and after annealing were recorded for each sample in plane light digital images and apertures were determined from interference fringes recorded using transmitted monochromatic light (λ = 598 nm). As documented in previous studies (Smith and Evans, 1984; Brantley et al., 1990; Beeler and Hickman, 1996), crack healing of quartz is driven by reductions in surface energy and healing rates appear to be limited by diffusional solute transport; sharply defined crack tips become blunted and break up into fluid-filled tubes and inclusions. However, fluid inclusion geometries are also observed with nonequilibrium shapes that depend on initial surface roughness. Crack healing is significant at 400° C after short run durations (24 hr) with healing rates reaching 10-5 mm/s. Crack healing is also observed at T=250° C, but only for smooth cracks with apertures < 0.6 μ m or for cracks subject to low pOH-. The extent of crack healing is sensitive to crack aperture and to hackles formed by fine-scale crack branching during crack growth. Initial crack apertures appear to be governed by the presence of fine particles, often found in the vicinity of hackles, which maintain the separation of crack surfaces. Where rough cracks exhibit healing, hackles are sites of either enhanced or reduced loss of fluid-solid interface depending on slight mismatches and sense of twist of opposing crack surfaces. Hackles of open r-cleavage cracks are replaced either by (1) healed curvilinear

  5. Crack, crack house sex, and HIV risk.

    PubMed

    Inciardi, J A

    1995-06-01

    Limited attention has been focused on HIV risk behaviors of crack smokers and their sex partners, yet there is evidence that the crack house and the crack-using life-style may be playing significant roles in the transmission of HIV and other sexually transmitted diseases. The purposes of this research were to study the attributes and patterns of "sex for crack" exchanges, particularly those that occurred in crack houses, and to assess their potential impact on the spread of HIV. Structured interviews were conducted with 17 men and 35 women in Miami, Florida, who were regular users of crack and who had exchanged sex for crack (or for money to buy crack) during the past 30 days. In addition, participant observation was conducted in 8 Miami crack houses. Interview and observational data suggest that individuals who exchange sex for crack do so with considerable frequency, and through a variety of sexual activities. Systematic data indicated that almost a third of the men and 89% of the women had had 100 or more sex partners during the 30-day period prior to study recruitment. Not only were sexual activities anonymous, extremely frequent, varied, uninhibited (often undertaken in public areas of crack houses), and with multiple partners but, in addition, condoms were not used during the majority of contacts. Of the 37 subjects who were tested for HIV and received their test results 31% of the men and 21% of the women were HIV seropositive. PMID:7611845

  6. Crack depth determination with inductive thermography

    NASA Astrophysics Data System (ADS)

    Oswald-Tranta, B.; Schmidt, R.

    2015-05-01

    Castings, forgings and other steel products are nowadays usually tested with magnetic particle inspection, in order to detect surface cracks. An alternative method is active thermography with inductive heating, which is quicker, it can be well automated and as in this paper presented, even the depth of a crack can be estimated. The induced eddy current, due to its very small penetration depth in ferro-magnetic materials, flows around a surface crack, heating this selectively. The surface temperature is recorded during and after the short inductive heating pulse with an infrared camera. Using Fourier transformation the whole IR image sequence is evaluated and the phase image is processed to detect surface cracks. The level and the local distribution of the phase around a crack correspond to its depth. Analytical calculations were used to model the signal distribution around cracks with different depth and a relationship has been derived between the depth of a crack and its phase value. Additionally, also the influence of the heating pulse duration has been investigated. Samples with artificial and with natural cracks have been tested. Results are presented comparing the calculated and measured phase values depending on the crack depth. Keywords: inductive heating, eddy current, infrared

  7. Gear Crack Propagation Investigation

    NASA Technical Reports Server (NTRS)

    1995-01-01

    Reduced weight is a major design goal in aircraft power transmissions. Some gear designs incorporate thin rims to help meet this goal. Thin rims, however, may lead to bending fatigue cracks. These cracks may propagate through a gear tooth or into the gear rim. A crack that propagates through a tooth would probably not be catastrophic, and ample warning of a failure could be possible. On the other hand, a crack that propagates through the rim would be catastrophic. Such cracks could lead to disengagement of a rotor or propeller from an engine, loss of an aircraft, and fatalities. To help create and validate tools for the gear designer, the NASA Lewis Research Center performed in-house analytical and experimental studies to investigate the effect of rim thickness on gear-tooth crack propagation. Our goal was to determine whether cracks grew through gear teeth (benign failure mode) or through gear rims (catastrophic failure mode) for various rim thicknesses. In addition, we investigated the effect of rim thickness on crack propagation life. A finite-element-based computer program simulated gear-tooth crack propagation. The analysis used principles of linear elastic fracture mechanics, and quarter-point, triangular elements were used at the crack tip to represent the stress singularity. The program had an automated crack propagation option in which cracks were grown numerically via an automated remeshing scheme. Crack-tip stress-intensity factors were estimated to determine crack-propagation direction. Also, various fatigue crack growth models were used to estimate crack-propagation life. Experiments were performed in Lewis' Spur Gear Fatigue Rig to validate predicted crack propagation results. Gears with various backup ratios were tested to validate crack-path predictions. Also, test gears were installed with special crack-propagation gages in the tooth fillet region to measure bending-fatigue crack growth. From both predictions and tests, gears with backup ratios

  8. A severe complication of crack cocaine use

    PubMed Central

    Vidyasankar, Gokul; Souza, Carolina; Lai, Chi; Mulpuru, Sunita

    2015-01-01

    The present report describes a 48-year-old woman with a history of recurrent ‘crack’ cocaine use, who developed progressive shortness of breath over a period of years. Serial imaging revealed progressive interstitial fibrosis secondary to recurrent alveolar hemorrhage and inflammation from crack cocaine. The present case serves as a reminder of the numerous sequelae of crack cocaine use, highlighting one particularly severe outcome. PMID:25848717

  9. Closure of fatigue cracks at high strains

    NASA Technical Reports Server (NTRS)

    Iyyer, N. S.; Dowling, N. E.

    1985-01-01

    Experiments were conducted on smooth specimens to study the closure behavior of short cracks at high cyclic strains under completely reversed cycling. Testing procedures and methodology, and closure measurement techniques, are described in detail. The strain levels chosen for the study cover from predominantly elastic to grossly plastic strains. Crack closure measurements are made at different crack lengths. The study reveals that, at high strains, cracks close only as the lowest stress level in the cycle is approached. The crack opening is observed to occur in the compressive part of the loading cycle. The applied stress needed to open a short crack under high strain is found to be less than for cracks under small scale yielding. For increased plastic deformations, the value of sigma sub op/sigma sub max is observed to decrease and approaches the value of R. Comparison of the experimental results with existing analysis is made and indicates the limitations of the small scale yielding approach where gross plastic deformation behavior occurs.

  10. Crack spectra analysis

    SciTech Connect

    Tiernan, M.

    1980-09-01

    Crack spectra derived from velocity data have been shown to exhibit systematics which reflect microstructural and textural differences between samples (Warren and Tiernan, 1980). Further research into both properties and information content of crack spectra have yielded the following: Spectral features are reproducible even at low pressures; certain observed spectral features may correspond to non-in-situ crack populations created during sample retrieval; the functional form of a crack spectra may be diagnostic of the sample's grain texture; hysteresis is observed in crack spectra between up and down pressure runs - it may be due to friction between the faces of closed crack populations.

  11. Crack initiation and near-threshold surface fatigue crack propagation behavior of the iron-base superalloy A-286

    NASA Astrophysics Data System (ADS)

    Daeubler, M. A.; Thompson, A. W.; Bernstein, I. M.

    1988-02-01

    The fatigue behavior of the iron-base superalloy A-286 was studied at room temperature in air for three aging conditions: underaged, peak aged, and overaged. A fatigue strength at 107 cycles of about 200 MPa, independent of aging condition, was measured for an applied load ratio of R =0.1. Surface crack initiation and propagation were measured using hourglass specimens. Surface cracks were invariably initiated in slip bands orientated between 45 and 55 deg to the load axis, and an average ratio of crack depth to crack length of about 0.45 for these semi-elliptical cracks was measured. These earliest observable short surface cracks grew at an accelerated propagation rate in the near-threshold regime but were retarded in a transition stage, resulting in a minimum in crack growth rate. This behavior was correlated to the interaction of the crack with specific microstructure features. Following this minimum, the crack growth accelerated again with increasing Δ K and appeared to converge with the crack growth behavior expected for long through cracks. The crack propagation rate at fixed Δ K was lowest in underaged, compared to peak aged and overaged microstructures. The minimum and trends in crack growth rate appeared to depend on the development of roughness-induced closure.

  12. Gear crack propagation investigations

    NASA Technical Reports Server (NTRS)

    Lewicki, David G.; Ballarini, Roberto

    1996-01-01

    Analytical and experimental studies were performed to investigate the effect of gear rim thickness on crack propagation life. The FRANC (FRacture ANalysis Code) computer program was used to simulate crack propagation. The FRANC program used principles of linear elastic fracture mechanics, finite element modeling, and a unique re-meshing scheme to determine crack tip stress distributions, estimate stress intensity factors, and model crack propagation. Various fatigue crack growth models were used to estimate crack propagation life based on the calculated stress intensity factors. Experimental tests were performed in a gear fatigue rig to validate predicted crack propagation results. Test gears were installed with special crack propagation gages in the tooth fillet region to measure bending fatigue crack growth. Good correlation between predicted and measured crack growth was achieved when the fatigue crack closure concept was introduced into the analysis. As the gear rim thickness decreased, the compressive cyclic stress in the gear tooth fillet region increased. This retarded crack growth and increased the number of crack propagation cycles to failure.

  13. Cocaine (Coke, Crack) Facts

    MedlinePlus

    ... That People Abuse » Cocaine (Coke, Crack) Facts Cocaine (Coke, Crack) Facts Listen Cocaine is a white ... Version Download "My life was built around getting cocaine and getting high." Stacey is recovering from her ...

  14. Crack propagation in graphene

    NASA Astrophysics Data System (ADS)

    Budarapu, P. R.; Javvaji, B.; Sutrakar, V. K.; Roy Mahapatra, D.; Zi, G.; Rabczuk, T.

    2015-08-01

    The crack initiation and growth mechanisms in an 2D graphene lattice structure are studied based on molecular dynamics simulations. Crack growth in an initial edge crack model in the arm-chair and the zig-zag lattice configurations of graphene are considered. Influence of the time steps on the post yielding behaviour of graphene is studied. Based on the results, a time step of 0.1 fs is recommended for consistent and accurate simulation of crack propagation. Effect of temperature on the crack propagation in graphene is also studied, considering adiabatic and isothermal conditions. Total energy and stress fields are analyzed. A systematic study of the bond stretching and bond reorientation phenomena is performed, which shows that the crack propagates after significant bond elongation and rotation in graphene. Variation of the crack speed with the change in crack length is estimated.

  15. Ultrasonic testing of plates containing edge cracks

    NASA Technical Reports Server (NTRS)

    Williams, J. H., Jr.; Lee, S. S.; Karagulle, H.

    1986-01-01

    The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

  16. Ultrasonic testing of plates containing edge cracks

    NASA Technical Reports Server (NTRS)

    Williams, J. H., Jr.; Karagulle, H.; Lee, S. S.

    1985-01-01

    The stress wave factor (SWF) signal is utilized for the nondestructive evaluation of plates containing perpendicular edge cracks. The effects of the existence lateral location and depth of the crack on the magnitude spectra of individual reflections in the SWF signal are studied. If the reflections in the SWF signal are not overlapped the short time Fourier analysis is applied. If the reflections are overlapped the short time homomorphic analysis (cepstrum analysis) is applied. Several reflections which have average resonant frequencies approximately at 0.9, 1.3, and 1.7 MHz are analyzed. It is observed that the magnitude ratios evaluated at average resonant frequencies decrease more with increasing d/h if the crack is located between the transducers, where h is plate thickness and d is crack depth. Moreover, for the plates, crack geometries, reflections, and frequencies considered, the average decibel drop depends mainly on the dimensionless parameter d/h and it is approximately -1 dB per 0.07 d/h. Changes in the average resonant frequencies of the magnitude spectra are also observed due to changes in the location of the crack.

  17. Fatigue crack propagation in aerospace aluminum alloys

    NASA Technical Reports Server (NTRS)

    Gangloff, R. P.; Piascik, R. S.; Dicus, D. L.; Newman, J. C., Jr.

    1990-01-01

    This paper reviews fracture mechanics based, damage tolerant characterizations and predictions of fatigue crack growth in aerospace aluminum alloys. The results of laboratory experimentation and modeling are summarized in the areas of: (1) fatigue crack closure, (2) the wide range crack growth rate response of conventional aluminum alloys, (3) the fatigue behavior of advanced monolithic aluminum alloys and metal matrix composites, (4) the short crack problem, (5) environmental fatigue, and (6) variable amplitude loading. Remaining uncertainties and necessary research are identified. This work provides a foundation for the development of fatigue resistant alloys and composites, next generation life prediction codes for new structural designs and extreme environments, and to counter the problem of aging components.

  18. Crack initiation and crack growth behavior of carbon and low-alloy steels

    SciTech Connect

    Gavenda, D.J.; Luebbers, P.R.; Chopra, O.K.

    1997-01-01

    Section III of the ASME Boiler and Pressure Vessel Code specifies fatigue design curves for structural materials. These curves were based on tests of smooth polished specimens at room temperature in air. The effects of reactor coolant environments are not explicitly addressed by the Code design curves, but recent test data illustrate potentially significant effects of LWR coolant environments on the fatigue resistance of carbon and low-alloy steels. Under certain loading and environmental conditions, fatigue lives of test specimens may be a factor of {approx}70 shorter than in air. Results of fatigue tests that examine the influence of reactor environment on crack imitation and crack growth of carbon and low-alloy steels are presented. Crack lengths as a function of fatigue cycles were determined in air by a surface replication technique, and in water by block loading that leaves marks on the fracture surface. Decreases in fatigue life of low-alloy steels in high-dissolved-oxygen (DO) water are primarily caused by the effects of environment during early stages of fatigue damage, i.e., growth of short cracks <100 {micro}m in depth. For crack sizes of >100 {micro}m, crack growth rates in high-DO water are higher than in air by one order of magnitude. The effects of LWR environments on growth of short cracks are discussed.

  19. Investigation of Helicopter Longeron Cracks

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Baughman, James; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurgical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  20. Recent evaluations of crack-opening-area in circumferentially cracked pipes

    SciTech Connect

    Rahman, S.; Brust, F.; Ghadiali, N.; Wilkowski, G.; Miura, N.

    1997-04-01

    Leak-before-break (LBB) analyses for circumferentially cracked pipes are currently being conducted in the nuclear industry to justify elimination of pipe whip restraints and jet shields which are present because of the expected dynamic effects from pipe rupture. The application of the LBB methodology frequently requires calculation of leak rates. The leak rates depend on the crack-opening area of the through-wall crack in the pipe. In addition to LBB analyses which assume a hypothetical flaw size, there is also interest in the integrity of actual leaking cracks corresponding to current leakage detection requirements in NRC Regulatory Guide 1.45, or for assessing temporary repair of Class 2 and 3 pipes that have leaks as are being evaluated in ASME Section XI. The objectives of this study were to review, evaluate, and refine current predictive models for performing crack-opening-area analyses of circumferentially cracked pipes. The results from twenty-five full-scale pipe fracture experiments, conducted in the Degraded Piping Program, the International Piping Integrity Research Group Program, and the Short Cracks in Piping and Piping Welds Program, were used to verify the analytical models. Standard statistical analyses were performed to assess used to verify the analytical models. Standard statistical analyses were performed to assess quantitatively the accuracy of the predictive models. The evaluation also involved finite element analyses for determining the crack-opening profile often needed to perform leak-rate calculations.

  1. Corrosion pitting and environmentally assisted small crack growth

    PubMed Central

    Turnbull, Alan

    2014-01-01

    In many applications, corrosion pits act as precursors to cracking, but qualitative and quantitative prediction of damage evolution has been hampered by lack of insights into the process by which a crack develops from a pit. An overview is given of recent breakthroughs in characterization and understanding of the pit-to-crack transition using advanced three-dimensional imaging techniques such as X-ray computed tomography and focused ion beam machining with scanning electron microscopy. These techniques provided novel insights with respect to the location of crack development from a pit, supported by finite-element analysis. This inspired a new concept for the role of pitting in stress corrosion cracking based on the growing pit inducing local dynamic plastic strain, a critical factor in the development of stress corrosion cracks. Challenges in quantifying the subsequent growth rate of the emerging small cracks are then outlined with the potential drop technique being the most viable. A comparison is made with the growth rate for short cracks (through-thickness crack in fracture mechanics specimen) and long cracks and an electrochemical crack size effect invoked to rationalize the data. PMID:25197249

  2. Corrosion pitting and environmentally assisted small crack growth.

    PubMed

    Turnbull, Alan

    2014-09-01

    In many applications, corrosion pits act as precursors to cracking, but qualitative and quantitative prediction of damage evolution has been hampered by lack of insights into the process by which a crack develops from a pit. An overview is given of recent breakthroughs in characterization and understanding of the pit-to-crack transition using advanced three-dimensional imaging techniques such as X-ray computed tomography and focused ion beam machining with scanning electron microscopy. These techniques provided novel insights with respect to the location of crack development from a pit, supported by finite-element analysis. This inspired a new concept for the role of pitting in stress corrosion cracking based on the growing pit inducing local dynamic plastic strain, a critical factor in the development of stress corrosion cracks. Challenges in quantifying the subsequent growth rate of the emerging small cracks are then outlined with the potential drop technique being the most viable. A comparison is made with the growth rate for short cracks (through-thickness crack in fracture mechanics specimen) and long cracks and an electrochemical crack size effect invoked to rationalize the data. PMID:25197249

  3. Elevated temperature crack growth

    NASA Technical Reports Server (NTRS)

    Kim, K. S.; Vanstone, R. H.

    1992-01-01

    The purpose of this program was to extend the work performed in the base program (CR 182247) into the regime of time-dependent crack growth under isothermal and thermal mechanical fatigue (TMF) loading, where creep deformation also influences the crack growth behavior. The investigation was performed in a two-year, six-task, combined experimental and analytical program. The path-independent integrals for application to time-dependent crack growth were critically reviewed. The crack growth was simulated using a finite element method. The path-independent integrals were computed from the results of finite-element analyses. The ability of these integrals to correlate experimental crack growth data were evaluated under various loading and temperature conditions. The results indicate that some of these integrals are viable parameters for crack growth prediction at elevated temperatures.

  4. CRACK MODELLING FOR RADIOGRAPHY

    SciTech Connect

    Chady, T.; Napierala, L.

    2010-02-22

    In this paper, possibility of creation of three-dimensional crack models, both random type and based on real-life radiographic images is discussed. Method for storing cracks in a number of two-dimensional matrices, as well algorithm for their reconstruction into three-dimensional objects is presented. Also the possibility of using iterative algorithm for matching simulated images of cracks to real-life radiographic images is discussed.

  5. Thermal cracking of butadiene

    SciTech Connect

    Duisters, H.A.M. )

    1994-01-01

    This paper presents experimental data on the thermal cracking of butadiene in a pilot plant, under conditions representative of industrial operation. The product distribution of pure-butadiene cracking is shown. Results from cocracking experiments in naphtha and C[sub 4]-raffinate are also presented. It is shown that butadiene cracking can be an interesting outlet for the increasing butadiene overcapacity in steam crackers. Some aspects of coke formation during butadiene pyrolysis are addressed as well.

  6. Crack Modelling for Radiography

    NASA Astrophysics Data System (ADS)

    Chady, T.; Napierała, L.

    2010-02-01

    In this paper, possibility of creation of three-dimensional crack models, both random type and based on real-life radiographic images is discussed. Method for storing cracks in a number of two-dimensional matrices, as well algorithm for their reconstruction into three-dimensional objects is presented. Also the possibility of using iterative algorithm for matching simulated images of cracks to real-life radiographic images is discussed.

  7. Automatic crack propagation tracking

    NASA Technical Reports Server (NTRS)

    Shephard, M. S.; Weidner, T. J.; Yehia, N. A. B.; Burd, G. S.

    1985-01-01

    A finite element based approach to fully automatic crack propagation tracking is presented. The procedure presented combines fully automatic mesh generation with linear fracture mechanics techniques in a geometrically based finite element code capable of automatically tracking cracks in two-dimensional domains. The automatic mesh generator employs the modified-quadtree technique. Crack propagation increment and direction are predicted using a modified maximum dilatational strain energy density criterion employing the numerical results obtained by meshes of quadratic displacement and singular crack tip finite elements. Example problems are included to demonstrate the procedure.

  8. Cracking of high-solids epoxy coatings on steel structures in The Netherlands

    SciTech Connect

    Bijen, J. ); Montfort, J. van

    1999-05-01

    High-solids epoxy coatings on steel flood barriers in The Netherlands showed cracking shortly after application. An investigation revealed the cause of cracking. It appeared that shrinkage-induced stresses caused the coatings to fail. Two cracking phenomena are described and simulated by an accelerated test and computer modeling.

  9. Environmental stress cracking of polymers

    NASA Technical Reports Server (NTRS)

    Mahan, K. I.

    1980-01-01

    A two point bending method for use in studying the environmental stress cracking and crazing phenomena is described and demonstrated for a variety of polymer/solvent systems. Critical strain values obtained from these curves are reported for various polymer/solvent systems including a considerable number of systems for which critical strain values have not been previously reported. Polymers studied using this technique include polycarbonate (PC), ABS, high impact styrene (HIS), polyphenylene oxide (PPO), and polymethyl methacrylate (PMMA). Critical strain values obtained using this method compared favorably with available existing data. The major advantage of the technique is the ability to obtain time vs. strain curves over a short period of time. The data obtained suggests that over a short period of time the transition in most of the polymer solvent systems is more gradual than previously believed.

  10. Crack layer theory

    NASA Technical Reports Server (NTRS)

    Chudnovsky, A.

    1987-01-01

    A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.

  11. Crack layer theory

    NASA Technical Reports Server (NTRS)

    Chudnovsky, A.

    1984-01-01

    A damage parameter is introduced in addition to conventional parameters of continuum mechanics and consider a crack surrounded by an array of microdefects within the continuum mechanics framework. A system consisting of the main crack and surrounding damage is called crack layer (CL). Crack layer propagation is an irreversible process. The general framework of the thermodynamics of irreversible processes are employed to identify the driving forces (causes) and to derive the constitutive equation of CL propagation, that is, the relationship between the rates of the crack growth and damage dissemination from one side and the conjugated thermodynamic forces from another. The proposed law of CL propagation is in good agreement with the experimental data on fatigue CL propagation in various materials. The theory also elaborates material toughness characterization.

  12. Cohesive models of fatigue crack growth and stress-corrosion cracking

    NASA Astrophysics Data System (ADS)

    Nguyen, Olivier T.

    The aim of this dissertation was to develop models of fatigue crack growth and stress-corrosion cracking by investigating cohesive theories of fracture. These models were integrated in a finite-element framework embedding a contact algorithm and techniques of remeshing and adaptive meshing.For the fatigue model, we developed a phenomenological cohesive law which exhibits unloading-reloading hysteresis. This model qualitatively predicts fatigue crack growth rates in metals under constant amplitude regime for short and long cracks, as well as growth retardation due to overload. Quantitative predictions were obtained in the case of long cracks.We developed a chemistry-dependent cohesive law which serves as a basis for the stress-corrosion cracking model. In order to determine this cohesive law, two approaches, based on energy relaxation and the renormalization group, were used for coarse-graining interplanar potentials. We analyzed the cohesive behavior of a large--but finite--number of interatomic planes and found that the macroscopic cohesive law adopts a universal asymptotic form. The resulting stress-corrosion crack growth rates agreed well with those observed experimentally in 'static' fatigue tests given in the literature.

  13. Effect of crack surface geometry on fatigue crack closure

    SciTech Connect

    Drury, W.J.; Gokhale, A.M.; Antolovich, S.D.

    1995-10-01

    The geometry of crack faces often plays a critical role in reducing crack extension forces when crack closure occurs during fatigue crack growth. Most previous studies of fatigue crack closure are concerned with mechanical measure of closure as related to the crack growth rate; very little attention has been given to the geometry of the crack surfaces. The objective is to identify those aspects of crack surface geometry that are important in the closure process, to develop quantitative fractographic techniques to estimate such attributes in a statistically significant and robust manner, and to correlate them to the physical process of crack closure. For this purpose, fatigue crack propagation experiments were performed on a Ni-base superalloy and crack growth rates and crack closure loads were measured. Digital image profilometry and software-based analysis techniques were used for statistically reliable and detailed quantitative characterization of fatigue crack profiles. It is shown that the dimensionless, scale-independent attributes, such a height-to-width ratio of asperities, fractal dimensions, dimensionless roughness parameters, etc., do not represent the aspects of crack geometry that are of primary importance in the crack closure phenomena. Furthermore, it is shown that the scale-dependent characteristics, such as average asperity height, do represent the aspects of crack geometry that play an interactive role in the closure process. These observations have implications concerning the validity of geometry-dependent, closure-based models for fatigue crack growth.

  14. Effect of crack surface geometry on fatigue crack closure

    NASA Astrophysics Data System (ADS)

    Drury, W. J.; Gokhale, Arun M.; Antolovich, S. D.

    1995-10-01

    The geometry of crack faces often plays a critical role in reducing crack extension forces when crack closure occurs during fatigue crack growth. Most previous studies of fatigue crack closure are concerned with mechanical measures of closure as related to the crack growth rate; very little attention has been given to the geometry of the crack surfaces. Our objective is to identify those aspects of crack surface geometry that are important in the closure process, to develop quantitative fractographic techniques to estimate such attributes in a statistically significant and robust manner, and to correlate them to the physical process of crack closure. For this purpose, fatigue crack propagation experiments were performed on a Ni-base superalloy and crack growth rates and crack closure loads were measured. Digital image profilometry and software-based analysis techniques were used for statistically reliable and detailed quantitative characterization of fatigue crack profiles. It is shown that the dimensionless, scale-independent attributes, such as height-to-width ratio of asperities, fractal dimensions, dimensionless roughness parameters, etc., do not represent the aspects of crack geometry that are of primary importance in the crack closure phenomena. Furthermore, it is shown that the scaledependent characteristics, such as average asperity height, do represent the aspects of crack geometry that play an interactive role in the closure process. These observations have implications concerning the validity of geometry-dependent, closure-based models for fatigue crack growth.

  15. Fatigue crack initiation and damage evolution of unnotched titanium matrix composites

    NASA Astrophysics Data System (ADS)

    Her, Yung-Chiun

    fatigue cracks which is ˜5 MPa*msp{1/2}. The crack growth rate fluctuates widely while the cracks are short, and converges gradually with crack growth. The transition from short fatigue crack to long fatigue crack in the SCS-6/Ti-15-3 composite has been found to occur when the crack length is in the range of 400 to 1000 mum. Finally, an interface-controlled fatigue cracking model incorporating a modified shear-lag model, the strain-life equation, and a fiber bridging model is developed to predict the fatigue crack initiation life, matrix crack growth rate, saturated matrix crack spacing, normalized matrix crack density, and residual stiffness of the composites. The predicted fatigue properties correlate well with experimental results.

  16. Catalytic cracking process

    SciTech Connect

    Gladrow, E.M.; Winter, W.E.

    1980-04-29

    The octane number of a cracked naphtha can be significantly improved in a catalytic cracking unit, without significant decrease in naphtha yield, by maintaining certain critical concentrations of metals on the catalyst, suitably by blending or adding a heavy metals-containing component to the gas oil feed. Suitably, in a catalytic cracking process unit wherein a gas oil feed is cracked in a cracking reactor (Zone) at an elevated temperature in the presence of a cracking catalyst, the cracking catalyst is regenerated in a regenerator (Regeneration zone) by burning coke off the catalyst, and catalyst is circulated between the reactor and regenerator, sufficient of a metals-containing heavy feedstock is admixed, intermittantly or continuously, with the gas oil feed to deposit metals on said catalyst and raise the metals-content of said catalyst to a level of from about 1500 to about 6000 parts per million, preferably from about 2500 to about 4000 parts per million expressed as equivalent nickel, base the weight of the catalyst, and said metals level is maintained on the catalyst throughout the operation by withdrawing high metals-containing catalyst and adding low metals-containing catalyst to the regenerator.

  17. Seacoast stress corrosion cracking of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  18. Modelling of hydride cracking

    SciTech Connect

    Zheng, X.J.; Metzger, D.R.; Glinka, G.; Dubey, R.N.

    1996-12-01

    Zirconium alloys may be susceptible to hydride formation under certain service conditions, due to hydrogen diffusion and precipitation in the presence of stress concentrations and temperature gradients. The inhomogeneous brittle hydride platelets that form are modeled as plane defects of zero thickness, with fracture toughness less than that of the matrix. A fracture criterion based on sufficient energy and stress is proposed for either delayed hydride cracking (DHC) under constant loading conditions, or hydride cracking at rising loads, such as in a fracture toughness test. The fracture criterion is validated against available experimental data concerning initiation of hydride fracture in smooth specimens, and DHC in cracked specimens under various loading and temperature conditions.

  19. High-temperature low-cycle-fatigue and crack-growth behaviors of three superalloys: HASTELLOY X, HAYNES 230, and HAYNES 188

    NASA Astrophysics Data System (ADS)

    Lu, Yulin

    Low cycle fatigue (LCF) and fatigue crack growth (FCG) experiments on three superalloys HASTELLOY X, HAYNES 230, and HAYNES 188 have been conducted at temperatures from 649 to 982°C. Hold times were imposed at the maximum strain or load to investigate the hold-time effect. In general, the fatigue life decreased as the temperature or hold time increased. However, for the HAYNES 230 alloy at total strain ranges higher than 1.0% and without a hold time, the LCF life was longer at 927°C than at 816°C. This "abnormal" behavior was found to result from the smaller plastic strain amplitude at half-life at 927°C than that at 816°C. An increase in the temperature and/or the introduction of a hold time decreased the hardening rate and increased the softening rate for all the three alloys. The introduction of a hold time and/or the increase of the test temperature progressively changed the fracture mode from the transgranular to mixed trans/inter-granular, then to intergranular feature. Within the two phases of the fatigue process, crack initiation was more severely influenced by the change of the hold time and/or temperature. The FCG data of HASTELLOY X and HAYNES 230 alloys were analyzed with an emphasis on hold-time and temperature effects. The crack grew faster at a higher temperature and a longer hold time. Fracture-mechanics parameters, C*, Ct, and (Ct)avg, were applied to correlate the crack-growth rates. The fatigue-cracking path was mainly transgranular at 816 and 927°C. The cracking path became dominantly intergranular if the hold time increased to 2 min, indicating that the time-dependent damage mechanisms were in control. The Ct and (Ct)avg parameters were capable of consolidating time dependent crack growth rate from different temperatures and alloys. The tests were conducted in air. Therefore, the fracture surfaces were frequently covered with a dark layer of oxides, making fracture feature difficult to identify under scanning-electron-microscopy. To

  20. Quantity Effect of Radial Cracks on the Cracking Propagation Behavior and the Crack Morphology

    PubMed Central

    Chen, Jingjing; Xu, Jun; Liu, Bohan; Yao, Xuefeng; Li, Yibing

    2014-01-01

    In this letter, the quantity effect of radial cracks on the cracking propagation behavior as well as the circular crack generation on the impacted glass plate within the sandwiched glass sheets are experimentally investigated via high-speed photography system. Results show that the radial crack velocity on the backing glass layer decreases with the crack number under the same impact conditions during large quantities of repeated experiments. Thus, the “energy conversion factor” is suggested to elucidate the physical relation between the cracking number and the crack propagation speed. Besides, the number of radial crack also takes the determinative effect in the crack morphology of the impacted glass plate. This study may shed lights on understanding the cracking and propagation mechanism in laminated glass structures and provide useful tool to explore the impact information on the cracking debris. PMID:25048684

  1. Crack depth measurement in concrete using diffuse ultrasound

    NASA Astrophysics Data System (ADS)

    In, Chi Won; Kim, Jin-Yeon; Jacobs, Laurence L.; Kurtis, Kimberly

    2012-05-01

    Cracking in concrete structures is problematic because these cracks can significantly influence the stability of a concrete structure and compromise its durability. The first step to evaluate the serviceability of an in-field concrete structure is to have accurate information on existing crack depth. It is thus of paramount importance to be able to accurately determine the depth of cracks in these concrete structures. This research employs a diffusive ultrasonic technique to measure the depth of surface cracks in concrete. Ultrasonic measurements on a 25.4 × 33 × 60.96 cm3 concrete block containing an artificial crack with varying depths from 2.54 to 10.16 cm are conducted. Contact transducers with one transmitting and the other receiving the ultrasonic signals are mounted on the concrete surface on opposite sides of the crack. A pulse signal with the duration of 2μs is transmitted. In this frequency regime, wavelengths are sufficiently short (comparable with the aggregate size) so that a diffuse ultrasonic signal is detected. The arrival of the diffuse ultrasonic energy at the receiver is delayed by the existence of the crack. This lag-time and the diffusivity of the concrete sample are measured, and a finite element model is employed to solve the inverse problem to determine the crack depth from these measured diffuse ultrasonic parameters.

  2. Ethylene by Naphta Cracking

    ERIC Educational Resources Information Center

    Wiseman, Peter

    1977-01-01

    Presents a discussion of the manufacture of ethylene by thermal cracking of hydrocarbon feedstocks that is useful for introducing the subject of industrial chemistry into a chemistry curriculum. (MLH)

  3. Elevated temperature crack growth

    NASA Technical Reports Server (NTRS)

    Kim, K. S.; Vanstone, R. H.; Malik, S. N.; Laflen, J. H.

    1988-01-01

    A study was performed to examine the applicability of path-independent (P-I) integrals to crack growth problems in hot section components of gas turbine aircraft engines. Alloy 718 was used and the experimental parameters included combined temperature and strain cycling, thermal gradients, elastic-plastic strain levels, and mean strains. A literature review was conducted of proposed P-I integrals, and those capable of analyzing hot section component problems were selected and programmed into the postprocessor of a finite element code. Detailed elastic-plastic finite element analyses were conducted to simulate crack growth and crack closure of the test specimen, and to evaluate the P-I integrals. It was shown that the selected P-I integrals are very effective for predicting crack growth for isothermal conditions.

  4. Thermal cracking of hydrocarbons

    SciTech Connect

    Braun, R.L.; Burnham, A.K.

    1988-09-01

    Knowledge of thermal cracking of hydrocarbons is important in understanding and modeling petroleum maturation. We have reviewed the literature on the thermal cracking of pure hydrocarbons and mixtures of hydrocarbons, with particular attention given to dependence of the kinetics on temperature, pressure, and phase. Major uncertainties remain with regard to pressure dependence. Based on this review, we developed a simple, four-component, three-reaction model for oil-cracking. We also developed a simple, kerogen-maturation, kinetic model that incorporates hydrogen and carbon balance and includes the most important oil- and gas-forming reactions: kerogen pyrolysis, three oil-cracking reactions, and three coke-pyrolysis reactions. Tentative stoichiometry parameters are given for lacustrine and marine kerogens. 35 refs., 5 figs., 5 tabs.

  5. Elevated Temperature Crack Propagation

    NASA Technical Reports Server (NTRS)

    Orange, Thomas W.

    1994-01-01

    This paper is a summary of two NASA contracts on high temperature fatigue crack propagation in metals. The first evaluated the ability of fairly simple nonlinear fracture parameters to correlate crack propagation. Hastelloy-X specimens were tested under isothermal and thermomechanical cycling at temperatures up to 980 degrees C (1800 degrees F). The most successful correlating parameter was the crack tip opening displacement derived from the J-integral. The second evaluated the ability of several path-independent integrals to correlate crack propagation behavior. Inconel 718 specimens were tested under isothermal, thermomechanical, temperature gradient, and creep conditions at temperatures up to 650 degrees C (1200 degrees F). The integrals formulated by Blackburn and by Kishimoto correlated the data reasonably well under all test conditions.

  6. Crack-growth analysis

    NASA Technical Reports Server (NTRS)

    Bianca, C.; Creager, M.

    1976-01-01

    Flexible, adaptable, integrative routine, computer program incorporates Collipriest-Ehret and Paris-Forman equations. Calculates growth from initial defect size and terminates calculation when crack is sufficiently large for critical condition. Wheeler, Willenborg, and Grumman Closure models are available.

  7. Crack Detection with Lamb Wave Wavenumber Analysis

    NASA Technical Reports Server (NTRS)

    Tian, Zhenhua; Leckey, Cara; Rogge, Matt; Yu, Lingyu

    2013-01-01

    In this work, we present our study of Lamb wave crack detection using wavenumber analysis. The aim is to demonstrate the application of wavenumber analysis to 3D Lamb wave data to enable damage detection. The 3D wavefields (including vx, vy and vz components) in time-space domain contain a wealth of information regarding the propagating waves in a damaged plate. For crack detection, three wavenumber analysis techniques are used: (i) two dimensional Fourier transform (2D-FT) which can transform the time-space wavefield into frequency-wavenumber representation while losing the spatial information; (ii) short space 2D-FT which can obtain the frequency-wavenumber spectra at various spatial locations, resulting in a space-frequency-wavenumber representation; (iii) local wavenumber analysis which can provide the distribution of the effective wavenumbers at different locations. All of these concepts are demonstrated through a numerical simulation example of an aluminum plate with a crack. The 3D elastodynamic finite integration technique (EFIT) was used to obtain the 3D wavefields, of which the vz (out-of-plane) wave component is compared with the experimental measurement obtained from a scanning laser Doppler vibrometer (SLDV) for verification purposes. The experimental and simulated results are found to be in close agreement. The application of wavenumber analysis on 3D EFIT simulation data shows the effectiveness of the analysis for crack detection. Keywords: : Lamb wave, crack detection, wavenumber analysis, EFIT modeling

  8. Effectiveness of Shot Peening in Suppressing Fatigue Cracking at Non-Metallic Inclusions in Udimet(trademark) 720

    NASA Technical Reports Server (NTRS)

    Barrie, Robert L.; Gabb, Timothy P.; Telesman, Jack; Kantzos, Peter T.; Prescenzi, Anthony; Biles, Tiffany; Bonacuse, Peter J.

    2005-01-01

    The fatigue lives of modern powder metallurgy disk alloys can be reduced by over an order of magnitude by surface cracking at inherent non-metallic inclusions. The objective of this work was to study the effectiveness of shot peening in suppressing LCF crack initiation and growth at surface nonmetallic inclusions. Inclusions were carefully introduced at elevated levels during powder metallurgy processing of the nickel-base disk superalloy Udimet 720. Multiple strain-controlled fatigue tests were then performed on machined specimens at 427 and 650 C in peened and unpeened conditions. Analyses were performed to compare the low cycle fatigue lives and failure initiation sites as a function of inclusion content, shot peening, and fatigue conditions. A large majority of the failures in as-machined specimens with introduced inclusions occurred at cracks initiating from inclusions intersecting the specimen surface. The inclusions could reduce fatigue life by up to 100X. Large inclusions had the greatest effect on life in tests at low strain ranges and high strain ratios. Shot peening can be used to improve life in these conditions by reducing the most severe effects of inclusions.

  9. Effectiveness of Shot Peening In Suppressing Fatigue Cracking At Non-Metallic Inclusions In Udimet(Registered Trademark)720

    NASA Technical Reports Server (NTRS)

    Barrie, Robert L.; Gabb, Timothy P.; Telesman, Jack; Kantzos, Peter T.; Prescenzi, Anthony; Biles, T.; Bonacuse, P. J.

    2006-01-01

    The fatigue lives of modern powder metallurgy disk alloys can be reduced over an order of magnitude by cracking at inherent non-metallic inclusions. The objective of this work was to study the effectiveness of shot peening in suppressing LCF crack initiation and growth at surface nonmetallic inclusions. Inclusions were carefully introduced at elevated levels during powder metallurgy processing of the nickel-base disk superalloy Udimet 720. Multiple strain-controlled fatigue tests were then performed on machined specimens with and without shot peened test sections at 427 C and 650 C. The low cycle fatigue lives and failure initiation sites varied as functions of inclusion content, shot peening, and fatigue conditions. A large majority of the failures in as-machined specimens with the introduced inclusions occurred at cracks initiating from inclusions intersecting the specimen surface. These inclusions reduced fatigue life by up to 100X, when compared to lives of material without inclusions residing at specimen surface. Large inclusions produced the greatest reductions in life for tests at low strain ranges and high strain ratios. Shot peening improved life in many cases by reducing the most severe effects of inclusions.

  10. The kinked interface crack

    NASA Astrophysics Data System (ADS)

    Heitzer, Joerg

    1992-05-01

    Two methods for the numerical solution of the integral equation describing the kinked interface crack, one proposed by Erdogan et al. (1973) and the other by Theokaris and Iokimidis (1979), are examined. The method of Erdogan et al. is then used to solve the equation in order to determine the kinking angle of the interface crack. Results are presented for two material combinations, aluminum/epoxy and glass/ceramic, under uniaxial tension in the direction normal to the interface.

  11. Crack growth in a welded microalloyed steel under sulfide stress cracking conditions

    SciTech Connect

    Albarran, J.L.; Martinez, L.; Lopez, H.F.

    1998-12-01

    In this work, the hydrogen sulfide stress-corrosion cracking (SSC) susceptibility of a welded API X-80 pipeline was investigated. For this purpose, steel welding was carried out normal to the rolling direction using a 60{degree} single V-joint design. After welding, compact modified-wedge opening loading (M-WOL) fracture mechanics specimens were machined and loaded to an applied stress intensity factor, K{sub 1}, of 27 to 53 MPa {radical}m. This was followed by specimen exposure to H{sub 2}S saturated synthetic seawater. Each of the M-WOL specimens contained the typical microstructures developed during welding, such as the weld metal (WM), base metal (BM), and heat affected zone (HAZ). No attempt was made to establish a unique K{sub ISCC} for crack arrest because its significance was not clear. Qualitatively, the experimental outcome indicated that in mode I loading under a K{sub 1} of 40.3 MPa {radical}m only the base metal region underwent SSC. Apparently, active anodic dissolution of the crack tip started the growth process, but it was followed by a transition to hydrogen induced cracking. At an applied K{sub 1} of 55 MPa {radical}m and under similar exposure times, crack growth in the base metal was discontinuous and tended to follow the grain boundaries. Moreover, the HAZ exhibited the least SSC susceptibility as inferred from the relatively short crack propagation lengths (0.829 mm). In this case, it was found that the crack lengths of up to 4.2 mm developed. In this case, the presence of a relatively coarse dendritic structure coupled with interdendritic segregation provided a weak path for crack propagation.

  12. Cessation of environmentally-assisted cracking in a low-alloy steel: Theoretical analysis

    SciTech Connect

    Wire, G.L.

    1997-02-01

    Environmentally Assisted Cracking (EAC) can cause increases in fatigue crack growth rates of 40 to 100 times the rate in air for low alloy steels. The increased rates can lead to very large predicted crack growth. EAC is activated by a critical level of dissolved sulfides at the crack tip. Sulfide inclusions (MnS) in the steel produce corrosive sulfides in solution following exposure by a growing crack. In stagnant, low oxygen water conditions considered here, diffusion is the dominant mass transport mechanism acting to change the sulfide concentration within the crack. The average crack tip velocity is below the level required to produce the critical crack tip sulfide ion concentration required for EAC. Crack extension analyses also consider the breakthrough of large, hypothetical embedded defects with the attendant large freshly exposed sulfide inventory. Combrade et al. noted that a large inventory of undissolved metallurgical sulfides on crack flanks could trigger EAC, but did not quantify the effects. Diffusion analysis is extended herein to cover breakthrough of embedded defects with large sulfide inventories. The mass transport via diffusion is limited by the sulfide solubility. As a result, deep cracks in high sulfur steels are predicted to retain undissolved sulfides for extended but finite periods of time t{sub diss} which increase with the crack length and the metallurgical sulfide content in the steel. The analysis shows that the duration of EAC is limited to t{sub diss} providing V{sub eac}, the crack tip velocity associated with EAC is less than V{sub In}, the crack tip velocity below which EAC will not occur in an initially sulfide free crack. This condition on V{sub eac} need only be met for a short time following crack cleanup to turn off EAC. The predicted crack extension due to limited duration of EAC is a small fraction of the initial embedded defect size and would not greatly change calculated crack depths.

  13. Refinery ring groove cracking experience

    SciTech Connect

    Ehmke, E.F.

    1982-05-01

    This paper presents the results of a questionnaire on the problem of ring groove cracking in reactors. The results were found to be inconclusive in providing any information on correcting the problem. One report pertaining to a ring groove crack on a 24-inch reactor nozzle served as a warning that cracks may progress beyond the overlay, through it is not known if the base metal can easily crack at low temperatures. The results did not indicate at what point the cracks occurred, but what was common to almost all cracks was that the flange had been in high-temperature, high-pressure hydrogen suggesting that dissolved hydrogen or environmental hydrogen assisted the cracking. The type of stress that contributes in the cracking has not been determined. It is indicated that many cracks were found after the questionnaire was done.

  14. Effect of periodic surface cracks on the interfacial fracture of thermal barrier coating system

    NASA Astrophysics Data System (ADS)

    Fan, X. L.; Xu, R.; Zhang, W. X.; Wang, T. J.

    2012-10-01

    Periodic surface cracks and interfacial debonding in thermal barrier coating (TBC) system may be induced during cooling process. The objective of this work is to investigate the effect of periodic surface cracks on the interfacial fracture of TBC system. The finite element method (FEM) incorporating cohesive zone model is used in analysis. It is found that surface crack spacing has significant effect on the initiation and propagation of short interface crack. Three different regions are identified for describing the effect of surface crack spacing. In Region I the interface crack driving force is dramatically reduced due to high surface crack density. In this case, the initiation of interfacial delamination can be delayed. Region II applies as the surface crack spacing is moderate. Analysis of this transition zone brings to the definition of normalized critical surface crack spacing. Region III arises for sufficient large surface crack spacing. In this case, the interface crack driving force reaches a steady state, where the effects of adjacent surface cracks are relatively insignificant and can be ignored. It can be concluded that an appropriately high surface crack density can enhance the durability of TBC system.

  15. Surface crack problems in plates

    NASA Technical Reports Server (NTRS)

    Joseph, P. F.; Erdogan, F.

    1989-01-01

    The mode I crack problem in plates under membrane loading and bending is reconsidered. The purpose is to examine certain analytical features of the problem further and to provide some new results. The formulation and the results given by the classical and the Reissner plate theories for through and part-through cracks are compared. For surface cracks the three-dimensional finite element solution is used as the basis of comparison. The solution is obtained and results are given for the crack/contact problem in a plate with a through crack under pure bending and for the crack interaction problem. Also, a procedure is developed to treat the problem of subcritical crack growth and to trace the evolution of the propagating crack.

  16. Catalytic cracking process

    DOEpatents

    Lokhandwala, Kaaeid A.; Baker, Richard W.

    2001-01-01

    Processes and apparatus for providing improved catalytic cracking, specifically improved recovery of olefins, LPG or hydrogen from catalytic crackers. The improvement is achieved by passing part of the wet gas stream across membranes selective in favor of light hydrocarbons over hydrogen.

  17. Cracking the Credit Hour

    ERIC Educational Resources Information Center

    Laitinen, Amy

    2012-01-01

    The basic currency of higher education--the credit hour--represents the root of many problems plaguing America's higher education system: the practice of measuring time rather than learning. "Cracking the Credit Hour" traces the history of this time-based unit, from the days of Andrew Carnegie to recent federal efforts to define a credit hour. If…

  18. Crack patterns over uneven substrates.

    PubMed

    Nandakishore, Pawan; Goehring, Lucas

    2016-02-28

    Cracks in thin layers are influenced by what lies beneath them. From buried craters to crocodile skin, crack patterns are found over an enormous range of length scales. Regardless of absolute size, their substrates can dramatically influence how cracks form, guiding them in some cases, or shielding regions from them in others. Here we investigate how a substrate's shape affects the appearance of cracks above it, by preparing mud cracks over sinusoidally varying surfaces. We find that as the thickness of the cracking layer increases, the observed crack patterns change from wavy to ladder-like to isotropic. Two order parameters are introduced to measure the relative alignment of these crack networks, and, along with Fourier methods, are used to characterise the transitions between crack pattern types. Finally, we explain these results with a model, based on the Griffith criteria of fracture, that identifies the conditions for which straight or wavy cracks will be seen, and predicts how well-ordered the cracks will be. Our metrics and results can be applied to any situation where connected networks of cracks are expected, or found. PMID:26762761

  19. Random loading fatigue crack growth: Crack closure considerations

    NASA Technical Reports Server (NTRS)

    Ortiz, Keith

    1987-01-01

    The prediction of fatigue crack growth is an important element of effective fracture control for metallic structures and mechanical components, especially in the aerospace industry. The prediction techniques available and applied today are mostly based on fatigue crack growth measurements determined in constant amplitude testing. However, while many service loadings are constant amplitude, many more loadings are random amplitude. An investigation to determine which statistics of random loadings are relevant to fatigue crack closure was conducted. The fundamentals of random processes and crack closure are briefly reviewed, then the relevance of certain random process parameters to the crack closure calculation are discussed qualitatively. A course for further research is outlined.

  20. A metallurgical evaluation of stress corrosion cracking in large diameter stainless steel piping

    SciTech Connect

    Wheeler, D.A.; Rawl, D.E. Jr.; Louthan, M.R. Jr.

    1990-01-01

    Ultrasonic testing (UT) of the stainless steel piping in the primary coolant water system of SRS reactors indicates the presence of short, partly-through-wall stress corrosion cracks in the heat-affected zone of approximately 7% of the circumferential pipe welds. These cracks are thought to develop by intergranular nucleation and mixed mode propagation. Metallographic evaluations have confirmed the UT indications of crack size and provided evidence that crack growth involved the accumulation of chloride inside the growing crack. It is postulated that the development of an oxygen depletion cell inside the crack results in the migration of chloride ions to the crack tip to balance the accumulation of positively charged metallic ions. The results of this metallurgicial evaluation, combined with structural assessments of system integrity, support the existence of leak-before-break conditions in the SRS reactor piping system. 13 refs., 9 figs.

  1. Time-dependent corrosion fatique crack propagation in 7000 series aluminum alloys. M.S. Thesis

    NASA Technical Reports Server (NTRS)

    Mason, Mark E.

    1995-01-01

    The goal of this research is to characterize environmentally assisted subcritical crack growth for the susceptible short-longitudinal orientation of aluminum alloy 7075-T651, immersed in acidified and inhibited NaCl solution. This work is necessary in order to provide a basis for incorporating environmental effects into fatigue crack propagation life prediction codes such as NASA-FLAGRO (NASGRO). This effort concentrates on determining relevant inputs to a superposition model in order to more accurately model environmental fatigue crack propagation.

  2. Time-dependent corrosion fatique crack propagation in 7000 series aluminum alloys. M.S. Thesis

    SciTech Connect

    Mason, M.E.

    1995-10-01

    The goal of this research is to characterize environmentally assisted subcritical crack growth for the susceptible short-longitudinal orientation of aluminum alloy 7075-T651, immersed in acidified and inhibited NaCl solution. This work is necessary in order to provide a basis for incorporating environmental effects into fatigue crack propagation life prediction codes such as NASA-FLAGRO (NASGRO). This effort concentrates on determining relevant inputs to a superposition model in order to more accurately model environmental fatigue crack propagation.

  3. Fatigue crack growth behavior of Ti-1100 at elevated temperature

    SciTech Connect

    Maxwell, D.C.; Nicholas, T.

    1995-12-31

    Effects of temperature, frequency, and cycles with superimposed hold times are evaluated in Ti-1100 in order to study the complex creep-fatigue-environment interactions in this material. Crack growth rate tests conducted at cyclic loading frequency of 1.0 Hz show that raising the temperature from 593 to 650 C has only a slightly detrimental effect on crack growth rate, although these temperatures produce growth rates significantly higher than at room temperature. From constant {Delta}K tests, the effects of temperature at constant frequency show a minimum crack growth rate at 250 C. From the minimum crack growth rate at 250 C, the crack growth rate increases linearly with temperature. Increases in frequency at constant temperatures of 593 and 650 C produce a continuous decrease in growth rate in going from 0.001 to 1.0 Hz, although the behavior is primarily cycle dependent in this region. Tests at 1.0 Hz with superimposed hold times from 1 to 1,000 s are used to evaluate creep-fatigue-environment interactions. Hold times at maximum load are found to initially decrease and then increase the cyclic crack growth rate with increasing duration. This is attributed to crack-tip blunting during short hold times and environmental degradation at long hold times. Hold times at minimum load show no change in growth rates, indicating that there is no net environmental degradation to the bulk material beyond that experienced during the baseline 1 Hz cycling.

  4. Thermographic imaging of cracks in thin metal sheets

    NASA Technical Reports Server (NTRS)

    Cramer, K. E.; Winfree, William P.; Howell, Patricia A.; Syed, Hazari; Renouard, Keith A.

    1992-01-01

    The presence of cracks significantly decreases the structural integrity of thin metal sheets used in aerospace applications. Thermographic detection of surface temperature variations due to these cracks is possible after external heating. An approximate line source of heat is used to produce an inplane flow of heat in the sheet. A crack in the sheet perturbs the inplane flow of heat and can be seen in an image of the surface temperature of the sheet. An effective technique for locating these perturbations is presented which reduces the surface temperature image to an image of variations in the inplane heat flow. This technique is shown to greatly increase the detectability of the cracks. This thermographic method has advantages over other techniques in that it is able to remotely inspect a large area in a short period of time. The effectiveness of this technique depends on the shape, position and orientation of the heat source with respect to the cracks as well as the extent to which the crack perturbs the surface heat flow. The relationship between these parameters and the variation in the heat flow is determined both by experimental and computational techniques. Experimental data is presented for through-the-thickness, subsurface and surface EDM notches. Data for through-the-thickness fatigue cracks are also presented.

  5. Bayesian estimation of crack initiation times from service data

    NASA Technical Reports Server (NTRS)

    Heller, R. A.; Stevens, G. H.

    1977-01-01

    Lockheed C-130 Hercules aircraft have during their service life been periodically inspected and growing cracks around rivet holes were recorded. This record has recently been used to determine the statistical distributions of crack initiation times and the distribution of initial crack sizes. When crack initiation times are calculated from such cracks, by backward extrapolation of the growth relation, the resulting distribution of crack initiation times will indicate a preponderance of short times to crack initiation. If however, such distributions are combined with the reliability of the inspection procedure, the statistical distribution of missed initiation times can be estimated. The method used is based on Bayes theorem which permits the calculation of the 'prior' distribution (initiation times before inspection) from a knowledge of the 'posterior' distribution (initiation times obtained from the inspection) and a 'likelihood function' (reliability of the inspection) procedure. The results indicate that during an early inspection a large percentage of initiation times will be missed and that the fraction of located initiation times increases during later inspections.

  6. Elevated temperature crack growth

    NASA Technical Reports Server (NTRS)

    Yau, J. F.; Malik, S. N.; Kim, K. S.; Vanstone, R. H.; Laflen, J. H.

    1985-01-01

    The objective of the Elevated Temperature Crack Growth Project is to evaluate proposed nonlinear fracture mechanics methods for application to combustor liners of aircraft gas turbine engines. During the first year of this program, proposed path-independent (P-I) integrals were reviewed for such applications. Several P-I integrals were implemented into a finite-element postprocessor which was developed and verified as part of the work. Alloy 718 was selected as the analog material for use in the forthcoming experimental work. A buttonhead, single-edge notch specimen was designed and verified for use in elevated-temperature strain control testing with significant inelastic strains. A crack mouth opening displacement measurement device was developed for further use.

  7. Statistical crack mechanics

    SciTech Connect

    Dienes, J.K.

    1983-01-01

    An alternative to the use of plasticity theory to characterize the inelastic behavior of solids is to represent the flaws by statistical methods. We have taken such an approach to study fragmentation because it offers a number of advantages. Foremost among these is that, by considering the effects of flaws, it becomes possible to address the underlying physics directly. For example, we have been able to explain why rocks exhibit large strain-rate effects (a consequence of the finite growth rate of cracks), why a spherical explosive imbedded in oil shale produces a cavity with a nearly square section (opening of bedding cracks) and why propellants may detonate following low-speed impact (a consequence of frictional hot spots).

  8. Edge crack growth of thermally aged graphite/polyimide composites

    NASA Technical Reports Server (NTRS)

    Nelson, J. B.

    1984-01-01

    Laminates of Celion 6000/LARC-160 and Celion 6000/PMR-15 graphite/polyimide composite materials were aged in air at temperatures of 202, 232, 260 and 288 C for various times up to 15,000 hours. Three unidirectional specimen types were studied: short beam shear (SBS), flexure, and 153 mm square panels. The interior region of the square panels exhibited little or no property degradation, whereas both laminate materials degraded and cracked preferentially at the specimen edge perpendicular to the fibers. Using a dye penetrant, the specimens were X-rayed and the crack depth measured as a function of time and temperature. A time temperature superposition of the crack data was successfully performed using an Arrhenius form for the shift factor. A direct correlation was found for edge crack depth and SBS strength for the LARC-160 laminates but the correlation for PMR-15 laminates was more complex.

  9. Replica-based Crack Inspection

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Smith, Stephen W.; Piascik, R. S.; Willard, Scott A.; Dawicke, David S.

    2007-01-01

    A surface replica-based crack inspection method has recently been developed for use in Space Shuttle main engine (SSME) hydrogen feedline flowliners. These flowliners exist to ensure favorable flow of liquid hydrogen over gimble joint bellows, and consist of two rings each containing 38 elongated slots. In the summer of 2002, multiple cracks ranging from 0.1 inches to 0.6 inches long were discovered; each orbiter contained at least one cracked flowliner. These long cracks were repaired and eddy current inspections ensured that no cracks longer than 0.075 inches were present. However, subsequent fracture-mechanics review of flight rationale required detection of smaller cracks, and was the driving force for development of higher-resolution inspection method. Acetate tape surface replicas have been used for decades to detect and monitor small cracks. However, acetate tape replicas have primarily been limited to laboratory specimens because complexities involved in making these replicas - requiring acetate tape to be dissolved with acetone - are not well suited for a crack inspection tool. More recently developed silicon-based replicas are better suited for use as a crack detection tool. A commercially available silicon-based replica product has been determined to be acceptable for use in SSME hydrogen feedlines. A method has been developed using this product and a scanning electron microscope for analysis, which can find cracks as small as 0.005 inches and other features (e.g., pits, scratches, tool marks, etc.) as small as 0.001 inches. The resolution of this method has been validated with dozens of cracks generated in a laboratory setting and this method has been used to locate 55 cracks (ranging in size from 0.040 inches to 0.004 inches) on space flight hardware. These cracks were removed by polishing away the cracked material and a second round of replicas confirmed the repair.

  10. Subcritical crack growth in marble

    NASA Astrophysics Data System (ADS)

    Nara, Yoshitaka; Nishida, Yuki; Toshinori, Ii; Harui, Tomoki; Tanaka, Mayu; Kashiwaya, Koki

    2016-04-01

    It is essential to study time-dependent deformation and fracturing in various rock materials to prevent natural hazards related to the failure of a rock mass. In addition, information of time-dependent fracturing is essential to ensure the long-term stability of a rock mass surrounding various structures. Subcritical crack growth is one of the main causes of time-dependent fracturing in rock. It is known that subcritical crack growth is influenced by not only stress but also surrounding environment. Studies of subcritical crack growth have been widely conducted for silicate rocks such as igneous rocks and sandstones. By contrast, information of subcritical crack growth in carbonate rocks is not enough. Specifically, influence of surrounding environment on subcritical crack growth in carbonate rock should be clarified to ensure the long-term stability of a rock mass. In this study, subcritical crack growth in marble was investigated. Especially, the influence of the temperature, relative humidity and water on subcritical crack growth in marble is investigated. As rock samples, marbles obtained in Skopje-City in Macedonia and Carrara-City in Italy were used. To measure subcritical crack growth, we used the load relaxation method of the double-torsion (DT) test. All measurements by DT test were conducted under controlled temperature and relative humidity. For both marbles, it was shown that the crack velocity in marble in air increased with increasing relative humidity at a constant temperature. Additionally, the crack velocity in water was much higher than that in air. It was also found that the crack velocity increased with increasing temperature. It is considered that temperature and water have significant influences on subcritical crack growth in marble. For Carrara marble in air, it was recognized that the value of subcritical crack growth index became low when the crack velocity was higher than 10-4 m/s. This is similar to Region II of subcritical crack growth

  11. Cracks and Lines

    NASA Technical Reports Server (NTRS)

    2004-01-01

    6 June 2004 This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) picture shows an odd area of the south polar region that has sets of fine, nearly parallel lines running from the northeast (upper right) toward southwest (lower left) and a darker, wider set of cracks with a major trend running almost perpendicular to the finer lines. The appearance of these features is enhanced by seasonal frost. Dark areas have no frost, bright areas still have frozen carbon dioxide ice. In summer, the ice would be gone and the cracks and lines less obvious when viewed from orbit. Although unknown, wind might be responsible for forming the fine set of lines, and perhaps freeze-thaw cycles of ground ice or structural deformation would have contributed to formation of the wider cracks. The image is located near 85.0oS, 324.0oW, and covers an area about 1.5 km (nearly 1 mi) across. The scene is illuminated by sunlight from the upper left.

  12. Investigation of Cracks Found in Helicopter Longerons

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Baughman, James M.; Wallace, Terryl A.

    2009-01-01

    Four cracked longerons, containing a total of eight cracks, were provided for study. Cracked regions were cut from the longerons. Load was applied to open the cracks, enabling crack surface examination. Examination revealed that crack propagation was driven by fatigue loading in all eight cases. Fatigue crack initiation appears to have occurred on the top edge of the longerons near geometric changes that affect component bending stiffness. Additionally, metallurigical analysis has revealed a local depletion in alloying elements in the crack initiation regions that may be a contributing factor. Fatigue crack propagation appeared to be initially driven by opening-mode loading, but at a crack length of approximately 0.5 inches (12.7 mm), there is evidence of mixed-mode crack loading. For the longest cracks studied, shear-mode displacements destroyed crack-surface features of interest over significant portions of the crack surfaces.

  13. Discrete statistical model of fatigue crack growth in a Ni-base superalloy, capable of life prediction

    NASA Astrophysics Data System (ADS)

    Boyd-Lee, Ashley; King, Julia

    1992-07-01

    A discrete statistical model of fatigue crack growth in a nickel base superalloy Waspaloy, which is quantitative from the start of the short crack regime to failure, is presented. Instantaneous crack growth rate distributions and persistence of arrest distributions are used to compute fatigue lives and worst case scenarios without extrapolation. The basis of the model is non-material specific, it provides an improved method of analyzing crack growth rate data. For Waspaloy, the model shows the importance of good bulk fatigue crack growth resistance to resist early short fatigue crack growth and the importance of maximizing crack arrest both by the presence of a proportion of small grains and by maximizing grain boundary corrugation.

  14. Avalanche structural rearrangement through cracking-healing in weakly stressed cold dusty plasma liquids

    NASA Astrophysics Data System (ADS)

    Yang, Chi; Wang, Wen; I, Lin

    2016-01-01

    We experimentally investigate the spatiotemporal dynamical behaviors of the avalanche structural rearrangement through micro-cracking-healing in weakly stressed cold dusty plasma liquids, and the kinetic origins for their different spatial and temporal classifications. The crystalline ordered domains can be cracked or temporarily sustain and transfer the weak stress to remote regions for cracking-healing. It is found that cracking sites form a fractal network with cluster size following power law distribution in the x y t space. The histograms of the persistent times for sustaining regional ordered and disordered structure, the temporal cracking burst width, and quiescent time between two bursts all follow power law decays with fast descending tails. Cracking can be classified into a single temporal burst with simple line like spatial patterns and the successive cracking fluctuation with densely packed cracking clusters. For an ordered region, whether the Burgers vectors of the incoming dislocations from the boundary allow direct dislocation reduction is the key for the above two classifications through cracking a large ordered domain into medium scale corotating ordered domains or small patches. The low regional structural order at the end of a cracking burst can be regarded as an alarm for predicting the short quiescent period before the next cracking burst.

  15. Automatic crack growth tracking of bimaterial interface cracks

    NASA Technical Reports Server (NTRS)

    Yehia, Nabil A. B.; Shephard, Mark S.

    1988-01-01

    The propagation process of an interfacial crack in composite material is studied using the modified maximum dilatational strain energy density criterion, NT-criterion. Some necessary assumptions have been adopted to facilitate the use of the NT-criterion in this case. The stress intensity factors at the crack tip are extracted from the complex displacement field and finite element results. A simple algorithm for automatic crack propagation is presented with an illustrative example.

  16. Short stature

    MedlinePlus

    Idiopathic short stature; Non-growth hormone deficient short stature ... Turner syndrome Williams syndrome Other reasons include: Growth hormone deficiency Infections of the developing baby before birth ...

  17. Asperities, Crack Front Waves and Crack Self Healing

    NASA Astrophysics Data System (ADS)

    Rajak, Pankaj; Kalia, Rajiv; Nakano, Aiichiro; Vashishta, Priya

    We have performed petascale simulations to study nanomaterial systems capable of sensing and repairing damage in high temperature/high pressure operating conditions. The system we have studied is a ceramic nanocomposite consisting of silicon carbide/silicon dioxide core/shell nanoparticles embedded in alumina. We observe that the interaction of the crack with core/shell asperities gives rise to crack-front waves. We also study crack healing by diffusion of silica into the crack as a function of nanoparticle size and inter-particle distance. Our results are well supported by experimental observations.

  18. On the Crack Bifurcation and Fanning of Crack Growth Data

    NASA Technical Reports Server (NTRS)

    Forman, Royce G.; Zanganeh, Mohammad

    2015-01-01

    Crack growth data obtained from ASTM load shedding method for different R values show some fanning especially for aluminum alloys. It is believed by the authors and it has been shown before that the observed fanning is due to the crack bifurcation occurs in the near threshold region which is a function of intrinsic properties of the alloy. Therefore, validity of the ASTM load shedding test procedure and results is confirmed. However, this position has been argued by some experimentalists who believe the fanning is an artifact of the test procedure and thus the obtained results are invalid. It has been shown that using a special test procedure such as using compressively pre-cracked specimens will eliminate the fanning effect. Since not using the fanned data fit can result in a significantly lower calculated cyclic life, design of a component, particularly for rotorcraft and propeller systems will considerably be impacted and therefore this study is of paramount importance. In this effort both test procedures i.e. ASTM load shedding and the proposed compressive pre-cracking have been used to study the fatigue crack growth behavior of compact tension specimens made of aluminum alloy 2524-T3. Fatigue crack growth paths have been closely observed using SEM machines to investigate the effects of compression pre-cracking on the crack bifurcation behavior. The results of this study will shed a light on resolving the existing argument by better understanding of near threshold fatigue crack growth behavior.

  19. Fatigue Crack Propagation from Notched Specimens of 304 SS in elevated Temperature Aqueous Environment

    SciTech Connect

    Wire, G. L.; Mills, W. J.

    2002-08-01

    Fatigue crack propagation (FCP) rates for 304 stainless steel (304SS) were determined in 24 degree C and 288 degree C air and 288 degree C water using double-edged notch (DEN) specimens of 304 stainless steel (304 SS). Test performed at matched loading conditions in air and water at 288 degree C with 20-6- cc h[sub]2/kg h[sub]2O provided a direct comparison of the relative crack growth rates in air and water over a wide range of crack growth rates. The DEN crack extension ranged from short cracks (0.03-0.25 mm) to long cracks up to 4.06 mm, which are consistent with conventional deep crack tests. Crack growth rates of 304 SS in water were about 12 times the air rate. This 12X environmental enhancement persisted to crack extensions up to 4.06 mm, far outside the range associated with short crack effects. The large environmental degradation for 304 SS crack growth is consistent with the strong reduction of fatigue life in high hydrogen water. Further, very similar environmental effects w ere reported in fatigue crack growth tests in hydrogen water chemistry (HWC). Most literature data in high hydrogen water show only a mild environmental effect for 304 SS, of order 2.5 times air or less, but the tests were predominantly performed at high cyclic stress intensity or equivalently, high air rates. The environmental effect in low oxygen environments at low stress intensity depends strongly on both the stress ratio, R, and the load rise time, T[sub]r, as recently reported for austenitic stainless steel in BWR water. Fractography was performed for both tests in air and water. At 288 degree C in water, the fracture surfaces were crisply faceted with a crystallographic appearance, and showed striations under high magnification. The cleavage-like facets on the fracture surfaces suggest that hydrogen embrittlement is the primary cause of accelerated cracking.

  20. Preventing Cracking of Anodized Coatings

    NASA Technical Reports Server (NTRS)

    He, Charles C.; Heslin, Thomas M.

    1995-01-01

    Anodized coatings have been used as optical and thermal surfaces in spacecraft. Particulate contamination from cracked coatings is a concern for many applications. The major cause for the cracking is the difference in the coefficient of thermal expansion between the oxide coatings and the aluminum substrate. The loss of water when the coating is exposed to a vacuum also could induce cracking of the coating. Hot-water sealing was identified as the major cause for the cracking of the coatings because of the large temperature change when the parts were immersed in boiling water and the water was absorbed in the coating. when the hot-water sealing process was eliminated, the cracking resistance of the anodized coatings was greatly improved. Also, it was found that dyed black coatings were more susceptible than clear coatings to cracking during thermo-vacuum cyclings.

  1. Fatigue-Crack-Tip Locator

    NASA Technical Reports Server (NTRS)

    Namkung, Min; Clendenin, C. Gerald; Wincheski, Buzz; Fulton, James P.; Todhunter, Ronald G.; Simpson, John W.

    1994-01-01

    Fatigue-testing system includes automated subsystem continuously tracking location of fatigue-crack tip in metal or other highly electrically conductive specimen. Fatigue-crack-tip-locating subsystem also searches specimen to find initial fatigue crack and its tip and to trace out hidden fatigue cracks and other flaws inside specimen. Subsystem operates under overall control of personal computer, which also controls load frame applying prescribed cyclic stresses to specimen. Electromagnetic flaw detector based on eddy-current principle scanned over surface of specimen. Flaw detector described in "Electromagnetic Flaw Detector Is Easier To Use" (LAR-15046). System provides automated control and monitoring of fatigue experiments, saving time for researchers and enabling experiments to run unattended 24 hours a day. All information on crack-tip trajectories and rates of growth of cracks recorded automatically, so researchers have access to more information.

  2. Cracking knuckles — A smartphone inquiry on bioacoustics

    NASA Astrophysics Data System (ADS)

    Müller, Andreas; Vogt, Patrik; Kuhn, Jochen; Müller, Marcus

    2015-05-01

    Cracking (or popping) knuckles (or joints) is an (bio-) acoustic phenomenon of which most of you are aware (with dislike, in some cases), and some of you may have wondered where it comes from. We will first give a short explanation, followed by a smartphone experiment validating a central phenomenon of the sound generation mechanism.

  3. Shuttle Fuel Feedliner Cracking Investigation

    NASA Technical Reports Server (NTRS)

    Nesman, Tomas E.; Turner, Jim (Technical Monitor)

    2002-01-01

    This presentation provides an overview of material covered during 'Space Shuttle Fuel Feedliner Cracking Investigation MSFC Fluids Workshop' held November 19-21, 2002. Topics covered include: cracks on fuel feed lines of Orbiter space shuttles, fluid driven cracking analysis, liner structural modes, structural motion in a fluid, fluid borne drivers, three dimensional computational fluid dynamics models, fluid borne drivers from pumps, amplification mechanisms, flow parameter mapping, and flight engine flow map.

  4. The role of crack morphology on the failure behavior of laminated composites

    SciTech Connect

    Biner, S.B.

    1997-07-01

    In this study, the failure of the ductile layers from collinear and delaminating cracks that occur in laminated composite systems was studied using a constitutive relationship that accounts for strength degradation resulting from the nucleation and growth of voids. The results indicate that in laminated composites, void nucleation and growth ahead of the cracks occur at a much faster rate due to evolution of much higher stress values at the interface region. For delaminating crack cases, the fracture behavior is strongly influenced by the delamination length. The resistance of the ductile layers to crack extension can be significantly reduced by short delamination lengths.

  5. Retrofitting olefin cracking plants

    SciTech Connect

    Sumner, C.; Fernandez-Baujin, J.M.

    1983-12-01

    This article discusses the retrofitting of liquid crackers which produce olefins so that gaseous feedstocks can be used. Naphtha and gas oil are the predominant design feedstocks for producing olefins. The price of gaseous feedstocks such as ethane, propane and butane have become economically more attractive than liquid feedstocks. Existing liquid crackers will be able to produce ethylene at 85% or higher capacity when cracking propane and butane feedstock with only minor changes. Topics considered include revamping for vacuum gas oil (VGO) feedstocks and revamping for liquefied petroleum gas (LPG) feedstocks.

  6. Mode II fatigue crack propagation.

    NASA Technical Reports Server (NTRS)

    Roberts, R.; Kibler, J. J.

    1971-01-01

    Fatigue crack propagation rates were obtained for 2024-T3 bare aluminum plates subjected to in-plane, mode I, extensional loads and transverse, mode II, bending loads. These results were compared to the results of Iida and Kobayashi for in-plane mode I-mode II extensional loads. The engineering significance of mode I-mode II fatigue crack growth is considered in view of the present results. A fatigue crack growth equation for handling mode I-mode II fatigue crack growth rates from existing mode I data is also discussed.

  7. Three-Dimensional Gear Crack Propagation Studies

    NASA Technical Reports Server (NTRS)

    Lewicki, David G.; Sane, Ashok D.; Drago, Raymond J.; Wawrzynek, Paul A.

    1998-01-01

    Three-dimensional crack growth simulation was performed on a split-tooth gear design using boundary element modeling and linear elastic fracture mechanics. Initial cracks in the fillet of the teeth produced stress intensity factors of greater magnitude (and thus, greater crack growth rates) than those in the root or groove areas of the teeth. Crack growth simulation was performed on a case study to evaluate crack propagation paths. Tooth fracture was predicted from the crack growth simulation for an initial crack in the tooth fillet region. Tooth loads on the uncracked mesh of the split-tooth design were up to five times greater than those on the cracked mesh if equal deflections of the cracked and uncracked teeth were considered. Predicted crack shapes as well as crack propagation life are presented based on calculated stress intensity factors, mixed-mode crack propagation trajectory theories, and fatigue crack growth theories.

  8. Shear fatigue crack growth - A literature survey

    NASA Technical Reports Server (NTRS)

    Liu, H. W.

    1985-01-01

    Recent studies of shear crack growth are reviewed, emphasizing test methods and data analyses. The combined mode I and mode II elastic crack tip stress fields are considered. The development and design of the compact shear specimen are described, and the results of fatigue crack growth tests using compact shear specimens are reviewed. The fatigue crack growth tests are discussed and the results of inclined cracks in tensile panels, center cracks in plates under biaxial loading, cracked beam specimens with combined bending and shear loading, center-cracked panels and double edge-cracked plates under cyclic shear loading are examined and analyzed in detail.

  9. Effect of Crack Opening on Penetrant Crack Detectability

    NASA Technical Reports Server (NTRS)

    Weaver, Devin

    2009-01-01

    Results: From the testing we were able to determine all the cracks within the test range were detectable or better with developer. Many of the indications after development lost their linearity and gave circular indications. Our tests were performed in a laboratory and our procedure would be difficult in an industrial setting. Conclusions: The "V" did not significantly affect our ability to detect the POD cracks with fluorescent penetrant. Conduct same experiment with more cracks. The 0.025 and 0.050 POD specimens are clean and documented with the SEM. Conduct water-wash fluorescent penetrant test at EAFB. The poppet cracks are tighter than the POD specimen cracks. Flight FCV poppets: 0.01 mils (0.3 microns) Langley fatigue cracked poppets: 0.02 mils (0.5 microns) POD specimen (post 5 mils): 0.05 mils (1.4 microns) We could not detect cracks in Langley fatigue-cracked poppets with fluorescent penetrant. Investigate inability of penetrant to wet the poppet surface.

  10. Fatigue and Creep Crack Propagation behaviour of Alloy 617 in the Annealed and Aged Conditions

    SciTech Connect

    Julian K. Benz; Richard N. Wright

    2013-10-01

    The crack propagation behaviour of Alloy 617 was studied under various conditions. Elevated temperature fatigue and creep-fatigue crack growth experiments were conducted at 650 and 800 degrees C under constant stress intensity (triangle K) conditions and triangular or trapezoidal waveforms at various frequencies on as-received, aged, and carburized material. Environmental conditions included both laboratory air and characteristic VHTR impure helium. As-received Alloy 617 displayed an increase in the crack growth rate (da/dN) as the frequency was decreased in air which indicated a time-dependent contribution component in fatigue crack propagation. Material aged at 650°C did not display any influence on the fatigue crack growth rates nor the increasing trend of crack growth rate with decreasing frequency even though significant microstructural evolution, including y’ (Ni3Al) after short times, occurred during aging. In contrast, carburized Alloy 617 showed an increase in crack growth rates at all frequencies tested compared to the material in the standard annealed condition. Crack growth studies under quasi-constant K (i.e. creep) conditions were also completed at 650 degrees C and a stress intensity of K = 40 MPa9 (square root)m. The results indicate that crack growth is primarily intergranular and increased creep crack growth rates exist in the impure helium environment when compared to the results in laboratory air. Furthermore, the propagation rates (da/dt) continually increased for the duration of the creep crack growth either due to material aging or evolution of a crack tip creep zone. Finally, fatigue crack propagation tests at 800 degrees C on annealed Alloy 617 indicated that crack propagation rates were higher in air than impure helium at the largest frequencies and lowest stress intensities. The rates in helium, however, eventually surpass the rates in air as the frequency is reduced and the stress intensity is decreased which was not observed at 650

  11. ''KN'' series cracking catalysts

    SciTech Connect

    Klapstov, V.F.; Khlebrikova, M.A.; Maslova, A.A.; Nefedov, B.K.

    1986-09-01

    The basic directions in improving high-activity zeolitic cracking catalysts at the present stage are improvements in the resistance to attrition and increases in the bulk density of the catalysts, along with a changeover to relatively waste-free catalyst manufacturing technology. Catalysts of the ''KN'' series have been synthesized recently with improved quality characteristics. Low-waste technology is used in manufacturing them. Data are presented which show that the KN catalysts are better than the other Soviet catalysts. The starting materials and reagents in preparing the KN catalysts are technical alumina, rare-earth element nitrates, a natural component (such as clay conforming to specification TU-21-25-146-75), sodium hydroxide, and granulated sodium silicate. The preparation of the KN catalysts is described and no silica gel is used in manufacturing the KN series catalyst, in contrast to the RSG-6Ts catalyst. The use of KN series catalysts in place of KMTsR in catalytic cracking units will result in an increase in the naphtha yield by at least 20% by weight, as well as a reduction of the catalyst consumption by a factor of 2-3. A changeover to the commerical production of this catalyst will make it possible to reduce saline waste by a factor of 8-10 and reduce the catalyst cost by a factor of 1.5-2.

  12. Role of Prism Decussation on Fatigue Crack Growth and Fracture of Human Enamel

    PubMed Central

    Bajaj, Devendra; Arola, Dwayne

    2009-01-01

    The role of prism decussation on the crack growth resistance of human enamel is evaluated. Miniature inset Compact Tension (CT) specimens embodying a section of cuspal enamel were subjected to Mode I cyclic or monotonic loads. Cracks were grown in either the forward (from outer enamel inwards) or reverse (from inner enamel outwards) direction and the responses were compared quantitatively. Results showed that the outer enamel exhibits lower resistance to the inception and growth of cracks. Regardless of the growth direction, the near threshold region of cyclic extension was typical of ‘short crack’ behavior (i.e. deceleration of growth with an increase in crack length). Cyclic crack growth was more stable in the forward direction and occurred over twice the spatial distance achieved in the reverse direction. In response to the monotonic loads, a rising R-curve response was exhibited by growth in the forward direction only. The total energy absorbed in fracture for the forward direction was more than three times that in the reverse. The rise in crack growth resistance was largely attributed to a combination of mechanisms that included crack bridging, crack bifurcation and crack curving, which were induced by decussation in the inner enamel. An analysis of the responses distinguished that the microstructure of enamel appears optimized for resisting crack growth initiating from damage at the tooth’s surface. PMID:19433137

  13. Replica-Based Crack Inspection

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Willard, Scott A.; Smith, Stephen W.; Piascik, Robert S.

    2008-01-01

    Surface replication has been proposed as a method for crack detection in space shuttle main engine flowliner slots. The results of a feasibility study show that examination of surface replicas with a scanning electron microscope can result in the detection of cracks as small as 0.005 inch, and surface flaws as small as 0.001 inch, for the flowliner material.

  14. Reciprocity principle and crack identification

    NASA Astrophysics Data System (ADS)

    Andrieux, Stéphane; Ben Abda, Amel; Duong Bui, Huy

    1999-02-01

    In this paper we are concerned with the planar crack identification problem defined by a unique complete elastostatic overdetermined boundary datum. Based on the reciprocity gap principle, we give a direct process for locating the host plane and we establish a new constuctive identifiability result for 3D planar cracks.

  15. Experiences on IGSCC crack manufacturing

    SciTech Connect

    Veron, P.

    1997-02-01

    The author presents his experience in manufacturing IGSCC realistic defects, mainly in INCONEL 600 MA Steam Generator Tubes. From that experience he extracts some knowledge about this cracking (influence of chemistry in the environment, stress state, crack growth rate, and occurrence in laboratory condition of break before leak).

  16. Interface cracks in piezoelectric materials

    NASA Astrophysics Data System (ADS)

    Govorukha, V.; Kamlah, M.; Loboda, V.; Lapusta, Y.

    2016-02-01

    Due to their intrinsic electromechanical coupling behavior, piezoelectric materials are widely used in sensors, actuators and other modern technologies. It is well known that piezoelectric ceramics are very brittle and susceptible to fracture. In many cases, fracture occurs at interfaces as debonding and cracks. This leads to an undesired degradation of electrical and mechanical performance. Because of the practical and fundamental importance of the problem, interface cracks in piezoelectric materials have been actively studied in the last few decades. This review provides a comprehensive survey of recent works on cracks situated at the interface of two materials, at least one of which has piezoelectric or piezoelectromagnetic properties. Different electric boundary conditions along the crack faces are discussed. The oscillating and contact zone models for in-plane straight interface cracks between two dissimilar piezoelectric materials or between piezoelectric and non-piezoelectric ones are reviewed. Different peculiarities related to the investigation of interface cracks in piezoelectric materials for the anti-plane case, for functionally graded and thermopiezoelectric materials are presented. Papers related to magnetoelectroelastic bimaterials, to steady state motion of interface cracks in piezoelectric bimaterials and to circular arc-cracks at the interface of piezoelectric materials are reviewed, and various methods used to address these problems are discussed. The review concludes with an outlook on future research directions.

  17. Shapes Formed By Interacting Cracks

    NASA Astrophysics Data System (ADS)

    Daniels, K.

    2014-12-01

    Brittle failure through multiple cracks occurs in a wide variety of contexts, from microscopic failures in rocks to geological faults and planetary ice crusts. In each of these situations, with complicated stress geometries and different microscopic mechanisms, pairwise interactions between approaching cracks nonetheless produce characteristically curved fracture paths. We investigate the origins of this widely observed "en passant" crack pattern by fracturing a rectangular slab which is notched on two sides and then subjected to quasistatic uniaxial, biaxial, or shear strain. The two cracks propagate along approximately straight paths until they pass each other, after which they curve and release a lens-shaped fragment. Under uniaxial strain, we find that each crack path has a universal shape and aspect ratio which is independent of the material. By changing the geometry of the applied strain, we are able to achieve different aspect ratios for the crack paths. With birefringent materials, it is possible to interpret these patterns in light of the stress geometry, and we are able to explain the origins of these universal shapes with a simple geometrical model. Since a variety of aspect ratios have similarly been observed in geological contexts, this raises the possibility of using observed crack shapes as a diagnostic for the stress conditions under which cracks were formed in nature. In particular, the shape may serve as a means to infer the boundary loading in situations where history and dynamics are inaccessible.

  18. Bonded orthotropic strips with cracks

    NASA Technical Reports Server (NTRS)

    Delale, F.; Erdogan, F.

    1979-01-01

    The elastostatic problem for a nonhomogeneous plane which consists of two sets of periodically arranged dissimilar orthotropic strips is considered. It is assumed that the plane contains a series of collinear cracks perpendicular to the interfaces and is loaded in tension away from and perpendicular to the cracks. The problem of cracks fully imbedded into the homogeneous strips is considered. The singular behavior of the stresses for two special crack geometries is studied. The first is the case of a broken laminate in which the crack tips touch the interfaces. The second is the case of cracks crossing the interfaces. An interesting result found from the analysis of the latter is that for certain orthotropic material combinations the stress state at the point of intersection of a crack and an interface may be bounded whereas in isotropic materials at this point stresses are always singular. A number of numerical examples are worked out to separate the primary material parameters influencing the stress intensity factors and the powers of stress singularity, and to determine the trends regarding the influence of the secondary parameters. Some numerical results are given for the stress intensity factors in certain basic crack geometries and for typical material combinations.

  19. What Crack Does to Babies.

    ERIC Educational Resources Information Center

    Hutchinson, Janice

    1991-01-01

    Describes the effect of crack on the user and on the pregnant user's offspring. Children of the first crack addicts are now in school and exhibit an array of behavioral and cognitive difficulties. Early intervention in a supportive environment has succeeded in preparing some of these children for the classroom. (DM)

  20. Bonded orthotropic strips with cracks

    NASA Technical Reports Server (NTRS)

    Delale, F.; Erdogan, F.

    1978-01-01

    The elastostatic problem for a nonhomogeneous plane which consists of two sets of periodically arranged dissimilar orthotropic strips is considered. First, the problem of cracks fully imbedded into the homogeneous strips is considered. Then, the singular behavior of the stresses for two special crack geometries is studied in some detail. The first is the case of a broken laminate in which the crack tips touch the interfaces. The second is the case of cracks crossing the interfaces. A number of numerical examples are worked out in order to separate the primary material parameters influencing the stress intensity factors and the powers of stress singularity, and to determine the trends regarding the influence of the secondary parameters. Finally, some numerical results are given for the stress intensity factors in certain basic crack geometries and for typical material combinations.

  1. Hydrocarbon cracking and reforming process

    SciTech Connect

    Le, Q.N.; Schipper, P.H.; Owen, H.

    1992-03-31

    This patent describes a process for upgrading paraffinic naphtha to high octane fuel. It comprises: contacting a fresh naphtha feedstock stream containing a major amount of C{sub 7+} alkanes and naphthenes with medium pore acid cracking catalyst under low pressure selective cracking conditions effective to produce 4-C5 isoalkene and C4-C5 isoalkane, the cracking catalyst being substantially free of hydrogenation-dehydrogenation metal components and having an acid cracking activity less than 15; separating cracking effluent to obtain an olefinic fraction rich in C4-C5 isoalkene and a C6+ fraction; etherifying the C4-C5 isoalkene fraction by catalytic reaction with lower alkanol to produce tertiary-alkyl ether product; and reforming the C6+ fraction to provide high octane gasoline components.

  2. The cause of welding cracks in aircraft steels

    NASA Technical Reports Server (NTRS)

    Muller, J

    1940-01-01

    The discussion in this article refers to gas welding of thin-walled parts of up to about 3 mm thickness. It was proven that by restricting the sulphur, carbon, and phosphorous content, and by electric-furnace production of the steel, it was possible in a short time to remove this defect. Weld hardness - i.e., martensite formation and hardness of the overheated zone - has no connection with the tendency to weld-crack development. Si, Cr, Mo, or V content has no appreciable effect, while increased manganese content tends to reduce the crack susceptibility.

  3. Co-cracking of ethane and naphtha in millisecond furnaces

    SciTech Connect

    Nowowiejski, G.B.; Petterson, W.C.; Kii, T.; Suwa, A.

    1982-05-01

    This paper presents results of an experimental program in which the process of short contact pyrolysis of mixtures of ethane and naphthas has been investigated as an economic alternative way to the production of olefins. The benefits of co-cracking of ethane recycle with naphtha feed in millisecond furnace are demonstrated. There is a directional improvement is selectivity to ethylene product which would result in about 2% less naphtha consumption at constant ethylene production. There is greater operating flexibility in terms of processing additional fresh ethane or LPG, when the furnace area is designed with the co-cracking concept.

  4. High speed thin plate fatigue crack monitor

    NASA Technical Reports Server (NTRS)

    Wincheski, Buzz A. (Inventor); Heyman, Joseph S. (Inventor); Namkung, Min (Inventor); Fulton, James P. (Inventor)

    1996-01-01

    A device and method are provided which non-destructively detect crack length and crack geometry in thin metallic plates. A non-contacting vibration apparatus produces resonant vibrations without introducing extraneous noise. Resulting resonant vibration shifts in cracked plates are correlated to known crack length in plates with similar resonant vibration shifts. In addition, acoustic emissions of cracks at resonance frequencies are correlated to acoustic emissions from known crack geometries.

  5. Subcritical crack-growth behavior in advanced silicon nitride ceramics

    NASA Astrophysics Data System (ADS)

    Bhatnagar, Ajay

    Advanced silicon nitride ceramics (Sisb3Nsb4) are leading candidates for structural components in gas turbine and reciprocating engines. However, widespread use of these materials has been deterred due to their low fracture toughness under tensile loads. In the last decade, novel processing techniques have allowed extrinsic toughening of this material through grain bridging processes. The extrinsic toughening mechanisms, however, are prone to subcritical crack-growth processes through environmental, mechanical and high temperature degradation mechanisms. Understanding these failure mechanisms is critical for long term reliability and design. In the first part of this study, fracture and environmentally-assisted subcritical crack-growth processes were examined in bulk Y-Si-Al-O-N oxynitride glasses with compositions typical of the grain boundary phase of silicon nitride ceramics. Both long crack as well as short crack behavior were investigated to establish a reliable fracture toughness value and to elucidate the anomalous densification behavior of the oxynitride glass under indentation loads. Environmentally assisted subcritical crack-growth processes were studied in inert, moist and wet environments under both cyclic and static loading conditions and compared to commercial soda lime and borosilicate glasses. The second part of this study involved the effect of loading, microstructure and temperature on subcritical crack-growth behavior in silicon nitride ceramics. Crack-growth rates under an alternating applied stress intensity were compared to those under static loads. The effect of microstructure on fatigue crack-growth rates was determined in silicon nitrides sintered using different processing techniques and with different grain sizes. Unique experimental techniques were used to determine subcritical crack-growth behavior from room temperature to elevated temperatures of 1250sp°C. Frictional wear models were used to explain the trends in experimental data at

  6. Prediction of fatigue crack-growth patterns and lives in three-dimensional cracked bodies

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.; Raju, I. S.

    1984-01-01

    Fatigue crack growth patterns and lives for surface cracks, surface cracks at holes, and corner cracks at holes in three dimensional bodies were predicted using linear-elastic fracture mechanics concepts that were modified to account for crack-closure behavior. The predictions were made by using stress intensity factor equations for these crack configurations and the fatigue crack-growth (delta K against rate) relationship for the material of interest. The crack configurations were subjected to constant-amplitude fatigue loading under either remote tension or bending loads. The predicted crack growth patterns and crack growth lives for aluminum alloys agreed well with test data from the literature.

  7. Scoping analyses of geochemical sealing of early cracks in a waste container and associated drip shield, Yucca Mountain, Nevada.

    PubMed

    Nicot, Jean-Philippe

    2005-06-01

    Early after final emplacement of the nuclear waste containers at the proposed Yucca Mountain, Nevada, high-level-waste repository, tiny cracks (less than 200 microm wide, 1 to 2 cm deep, and a few centimeters long at most) could appear in the containers and in the drip shield protecting them. Modeling calculations were performed to understand how fast those cracks could be sealed. Under dripping conditions, they are expected to be bridged with water. If cracks are located in the drip shield, any further dripping on the waste containers located underneath will be limited. If cracks are located in a container, potentially harmful radionuclides could only travel by diffusion. In addition, water-bridged cracks will be sealed through at least two processes: precipitation of calcite with minor silica following evaporative concentration of the water residing in the cracks and continuous corrosion of the crack walls. The sealing rate is calculated as the intersection of the time of emergence of the cracks, the water dripping rate, and the decreasing evaporation rate. The evaporative driving force declines as short-lived radioactive elements, having given up much of the heat affecting the repository, are progressively depleted from the waste. Depending on the crack initiation time and environmental conditions, crack sealing varies from a few tens of years to a few thousand years. Because environmental conditions in the vicinity of the cracks and at the crack scale have not been produced, a parametric method scaling drift scale conditions is used. PMID:15949609

  8. Current research on fatigue cracks

    SciTech Connect

    Tanaka, T.; Jono, M.; Komai, K.

    1987-01-01

    This first volume of CJMR (Current Japanese Materials Research), contains thirteen chapters concerning the above three themes of fatigue cracks. Each chapter is not a single paper as appearing in many academic journals and transactions, but a systematic review of the current achievement by each author with the emphasis on important points. The common feature is that the elaborated experimental techniques and theoretical approaches, some of which are quite unique, are introduced by respective authors to make clear the difficulty arising in the observation of small cracks and analysis of data. Theoretical models are proposed from the viewpoint of fracture mechanics to link the two thresholds of fatigue limit and crack growth, and intensive discussions are made for further development of the theory. Threshold stress intensity factors and the growth rate of medium and long sized cracks are also discussed, together with their opening behavior. The influencing factors are plastic zone size, the stress ratio and residual stress distribution occurring in welded joints. Mode II crack growth is of great significance since the initial fatigue cracks propagate mainly in shear mode. The problems of fatigue crack growth in corrosive environment is highly important since its retardation and enhancement take place in structural steels affected by the variety of factors. Life prediction in such environments poses another important problem. These are systematically discussed in this book.

  9. Password Cracking Using Sony Playstations

    NASA Astrophysics Data System (ADS)

    Kleinhans, Hugo; Butts, Jonathan; Shenoi, Sujeet

    Law enforcement agencies frequently encounter encrypted digital evidence for which the cryptographic keys are unknown or unavailable. Password cracking - whether it employs brute force or sophisticated cryptanalytic techniques - requires massive computational resources. This paper evaluates the benefits of using the Sony PlayStation 3 (PS3) to crack passwords. The PS3 offers massive computational power at relatively low cost. Moreover, multiple PS3 systems can be introduced easily to expand parallel processing when additional power is needed. This paper also describes a distributed framework designed to enable law enforcement agents to crack encrypted archives and applications in an efficient and cost-effective manner.

  10. A computational algorithm for crack determination: The multiple crack case

    NASA Technical Reports Server (NTRS)

    Bryan, Kurt; Vogelius, Michael

    1992-01-01

    An algorithm for recovering a collection of linear cracks in a homogeneous electrical conductor from boundary measurements of voltages induced by specified current fluxes is developed. The technique is a variation of Newton's method and is based on taking weighted averages of the boundary data. The method also adaptively changes the applied current flux at each iteration to maintain maximum sensitivity to the estimated locations of the cracks.

  11. Stress intensity and crack displacement for small edge cracks

    NASA Technical Reports Server (NTRS)

    Orange, Thomas W.

    1988-01-01

    The weight function method was used to derive stress intensity factors and crack mouth displacement coefficients for small edge cracks (less than 20 percent of the specimen width) in common fracture specimen configurations. Contact stresses due to point application of loads were found to be small but significant for three-point bending and insignificant for four-point bending. The results are compared with available equations and numerical solutions from the literature and with unpublished boundary collocation results.

  12. Key role of elastic vortices in the initiation of intersonic shear cracks.

    PubMed

    Psakhie, Sergey G; Shilko, Evgeny V; Popov, Mikhail V; Popov, Valentin L

    2015-06-01

    Using the particle-based method of movable cellular automata, we analyze the initiation and propagation of intersonic mode II cracks along a weak interface. We show that the stress concentration in front of the crack tip, which is believed to be the mechanism of acceleration of the crack beyond the speed of shear waves, is due to the formation of an elastic vortex. The vortex develops in front of the crack during the short initial period of crack propagation. It expands and moves away from the crack tip and finally detaches from it. Maximum stress concentration in the vortex is achieved at the moment of detachment of the vortex. The crack can accelerate towards the longitudinal wave speed if the magnitude of shear stresses in the elastic vortex reaches the material shear strength before vortex detachment. We have found that for given material parameters, the condition for the unstable accelerated crack propagation depends only on the ratio of the initial crack length to its width (e.g., due to surface roughness). PMID:26172818

  13. Peridynamic model for fatigue cracking.

    SciTech Connect

    Silling, Stewart Andrew; Abe Askari

    2014-10-01

    The peridynamic theory is an extension of traditional solid mechanics in which the field equations can be applied on discontinuities, such as growing cracks. This paper proposes a bond damage model within peridynamics to treat the nucleation and growth of cracks due to cyclic loading. Bond damage occurs according to the evolution of a variable called the "remaining life" of each bond that changes over time according to the cyclic strain in the bond. It is shown that the model reproduces the main features of S-N data for typical materials and also reproduces the Paris law for fatigue crack growth. Extensions of the model account for the effects of loading spectrum, fatigue limit, and variable load ratio. A three-dimensional example illustrates the nucleation and growth of a helical fatigue crack in the torsion of an aluminum alloy rod.

  14. 21 CFR 137.190 - Cracked wheat.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 2 2010-04-01 2010-04-01 false Cracked wheat. 137.190 Section 137.190 Food and... Related Products § 137.190 Cracked wheat. Cracked wheat is the food prepared by so cracking or cutting into angular fragments cleaned wheat other than durum wheat and red durum wheat that, when tested...

  15. Cocaine/Crack: The Big Lie.

    ERIC Educational Resources Information Center

    National Inst. on Drug Abuse (DHHS/PHS), Rockville, MD.

    This pamphlet focuses on cocaine and crack use and the addictive nature of cocaine/crack. It contains a set of 21 questions about crack and cocaine, each accompanied by a clear and complete response. Interspersed throughout the booklet are photographs and quotes from former cocaine or crack users/addicts. Questions and answers focus on what…

  16. 21 CFR 137.190 - Cracked wheat.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 2 2012-04-01 2012-04-01 false Cracked wheat. 137.190 Section 137.190 Food and... Related Products § 137.190 Cracked wheat. Cracked wheat is the food prepared by so cracking or cutting into angular fragments cleaned wheat other than durum wheat and red durum wheat that, when tested...

  17. 21 CFR 137.190 - Cracked wheat.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 2 2013-04-01 2013-04-01 false Cracked wheat. 137.190 Section 137.190 Food and... Related Products § 137.190 Cracked wheat. Cracked wheat is the food prepared by so cracking or cutting into angular fragments cleaned wheat other than durum wheat and red durum wheat that, when tested...

  18. 21 CFR 137.190 - Cracked wheat.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 2 2014-04-01 2014-04-01 false Cracked wheat. 137.190 Section 137.190 Food and... Related Products § 137.190 Cracked wheat. Cracked wheat is the food prepared by so cracking or cutting into angular fragments cleaned wheat other than durum wheat and red durum wheat that, when tested...

  19. Shaft vibrations in turbomachinery excited by cracks

    NASA Technical Reports Server (NTRS)

    Grabowski, B.

    1982-01-01

    During the past years the dynamic behavior of rotors with cracks has been investigated mainly theoretically. This paper deals with the comparison of analytical and experimental results of the dynamics of a rotor with an artificial crack. The experimental results verify the crack model used in the analysis. They show the general possibility to determine a crack by extended vibration control.

  20. Vibrations Caused By Cracked Turbopump Bearing Race

    NASA Technical Reports Server (NTRS)

    Goggin, David G.; Dweck, Robert A.

    1990-01-01

    Expansion gives rise to eccentricity. Report presents analysis of dynamic effects caused by cracking of inner race of ball bearing in turbopump. Crack manifested itself via increase in vibrations synchronous with rotation and smaller increase at twice frequency of rotation. Analysis conducted to verify these increases were caused solely by crack and to understand implications for future such cracks.

  1. Nanometer voids prevent crack growth in polymer thin films

    NASA Astrophysics Data System (ADS)

    Yokoyama, Hideaki; Dutriez, Cedric; Satoh, Kotaro; Kamigaito, Masami

    2007-03-01

    Macroscopic voids initiate cracks and cause catastrophic failure in brittle materials. The effect of micrometer voids in the mechanical properties of polymeric materials was studied in 1980's and 90's with the expectation that such small voids may initiate crazing, the toughening mechanism in polymer solids, similar to dispersed rubber particles widely used in industry. However, the micrometer voids showed only limited resistance against crack growth, and it was concluded that much smaller voids are necessary for the drastic change in mechanical properties. We have recently succeeded the nondestructive introduction of nanometer voids (30--70 nm) in polymeric materials using block copolymer template and carbon dioxide (CO2) by partitioning CO2 in CO2-philic nanodomains of block copolymers. The reduction of Young's modulus with such nanometer voids was minimal (2 to 1 GPa) due to the (short-range) ordered spherical voids. While the unprocessed copolymer films failed in brittle manner at around 2 % of tensile strain, the processed copolymer films with nanometer voids did not break up to at least 60 %. A microscopic observation under strain of the crack tip revealed that the nanometer voids were deformed under strain and directly converted into the networked fibrils near the crack tip similar to crazing and thus prevented the crack growth.

  2. Cracking behavior of cored structures

    SciTech Connect

    Wahid, A.; Olson, D.L.; Matlock, D.K. . Center for Welding and Joining Research); Kelly, T.J. )

    1991-01-01

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  3. Cracking behavior of cored structures

    SciTech Connect

    Wahid, A.; Olson, D.L.; Matlock, D.K.; Kelly, T.J.

    1991-12-31

    The effects of compositional gradients, are considered based on a thermodynamic analysis, referred to as the Cahn-Hillard analysis, which describes the degree to which a local surface energy is modified by the presence of a composition gradient. The analysis predicts that both ductile and brittle fracture mechanisms are enhanced by the presence of a composition gradient. Data on stress corrosion cracking and fatigue crack growth in selected FCC alloys are used to illustrate the significance of microsegregation on mechanical properties.

  4. Compliance matrices for cracked bodies

    NASA Technical Reports Server (NTRS)

    Ballarini, R.

    1986-01-01

    An algorithm is presented which can be used to develop compliance matrices for cracked bodies. The method relies on the numerical solution of singular integral equations with Cauchy-type kernels and provides an efficient and accurate procedure for relating applied loadings to crack opening displacements. The algorithm should be of interest to those performing repetitive calculations in the analysis of experimental results obtained from fracture specimens.

  5. Analysis of fatigue crack propagation

    NASA Technical Reports Server (NTRS)

    Liu, H. W.

    1972-01-01

    The correlation between fatigue crack propagation and stress intensity factor is analyzed. When determining fatigue crack propagation rate, a crack increment, delta a, and its corresponding increment in load cycles, delta N, are measured. Fatigue crack propagation must be caused by a shear and/or a normal separation mode. Both of these two processes are discrete if one looks at the atomic level. If the average deformation and fracture properties over the crack increments, delta a, can be considered as homogeneous, if the characteristic discrete lengths of sigma a, if the plastic zone size is small, and if a plate is thick enough to insure a plane strain case, da/dN is proportional to delta K squared. Any deviation of empirical data from this relation must be caused by the fact that one or more of these conditions are not satisfied. The effects of plate thickness and material inhomogeneity are discussed in detail. A shear separation mode of fatigue crack propagation is described and is used to illustrate the effects of material inhomogeneity.

  6. Mitigation of Crack Damage in Metallic Materials

    NASA Technical Reports Server (NTRS)

    Leser, Patrick E.; Newman, John A.; Smith, Stephen W.; Leser, William P.; Wincheski, Russell A.; Wallace, Terryl A.; Glaessgen, Edward H.; Piascik, Robert S.

    2014-01-01

    A system designed to mitigate or heal crack damage in metallic materials has been developed where the protected material or component is coated with a low-melting temperature film. After a crack is formed, the material is heated, melting the film which then infiltrates the crack opening through capillary action. Upon solidification, the healing material inhibits further crack damage in two ways. While the crack healing material is intact, it acts like an adhesive that bonds or bridges the crack faces together. After fatigue loading damages, the healing material in the crack mouth inhibits further crack growth by creating artificially-high crack closure levels. Mechanical test data show that this method sucessfully arrests or retards crack growth in laboratory specimens.

  7. Dual function cracking catalyst (DFCC) composition

    SciTech Connect

    Occelli, M.L.

    1986-10-07

    The patent describes a novel catalytic cracking composition comprising a cracking catalyst having high activity and, as a separate and distinct entity, a diluent comprising a substantially catalytically inactive crystalline aluminosilicte having a fresh MAT Activity below about 1. The diluent is clinoptilolite and the cracking catalyst contains a rare earth-exchanged crystalline aluminium silicate. The cracking catalyst comprises from about ten to about 60 weight percent of a zeolite having cracking characteristics dispersed in a refractory metal oxide matrix.

  8. Short bones

    MedlinePlus

    Short bones in the human body are often cube-like, their length, width, and height are all about the same. Short bones include the carpal bones of the hands and wrist, and the tarsal bones of the feet and ankles.

  9. Formation and interpretation of dilatant echelon cracks.

    USGS Publications Warehouse

    Pollard, D.D.; Segall, P.; Delaney, P.T.

    1982-01-01

    The relative displacements of the walls of many veins, joints, and dikes demonstrate that these structures are dilatant cracks. We infer that dilatant cracks propagate in a principal stress plane, normal to the maximum tensile or least compressive stress. Arrays of echelon crack segments appear to emerge from the peripheries of some dilatant cracks. Breakdown of a parent crack into an echelon array may be initiated by a spatial or temporal rotation of the remote principal stresses about an axis parallel to the crack propagation direction. Near the parent-crack tip, a rotation of the local principal stresses is induced in the same sense, but not necessarily through the same angle. Incipient echelon cracks form at the parent-crack tip normal to the local maximum tensile stress. Further longitudinal growth along surfaces that twist about axes parallel to the propagation direction realigns each echelon crack into a remote principal stress plane. The walls of these twisted cracks may be idealized as helicoidal surfaces. An array of helicoidal cracks sweeps out less surface area than one parent crack twisting through the same angle. Thus, many echelon cracks grow from a single parent because the work done in creating the array, as measured by its surface area decreases as the number of cracks increases. -from Authors

  10. Dynamic response and time-frequency analysis for gear tooth crack detection

    NASA Astrophysics Data System (ADS)

    Mohammed, Omar D.; Rantatalo, Matti

    2016-01-01

    Vibration health monitoring is a non-destructive technique which can be applied to detect cracks propagating in gear teeth. This paper studies gear tooth crack detection by investigating the natural frequencies and by performing time-frequency analysis of a 6 DOF dynamic gear model. The gear mesh stiffness used in the model was calculated analytically for different cases of crack sizes. The frequency response functions (FRFs) of the model were derived for healthy and faulty cases and dynamic simulation was performed to obtain the time signal responses. A new approach involving a short-time Fourier transform (STFT) was applied where a fast Fourier transform (FFT) was calculated for successive blocks with different sizes corresponding to the time segments of the varying gear mesh stiffness. The relationship between the different crack sizes and the mesh-stiffness-dependent eigenfrequencies was studied in order to detect the tooth crack and to estimate its size.

  11. Observation of Intralaminar Cracking in the Edge Crack Torsion Specimen

    NASA Technical Reports Server (NTRS)

    Czabaj, Michael W.; Ratcliffe, James G.; Davidson, Barry D.

    2013-01-01

    The edge crack torsion (ECT) test is evaluated to determine its suitability for measuring fracture toughness associated with mode III delamination growth onset. A series of ECT specimens with preimplanted inserts with different lengths is tested and examined using nondestructive and destructive techniques. Ultrasonic inspection of all tested specimens reveals that delamination growth occurs at one interface ply beneath the intended midplane interface. Sectioning and optical microscopy suggest that the observed delamination growth results from coalescence of angled intralaminar matrix cracks that form and extend across the midplane plies. The relative orientation of these cracks is approximately 45 deg with respect to the midplane, suggesting their formation is caused by resolved principal tensile stresses arising due to the global mode-III shear loading. Examination of ECT specimens tested to loads below the level corresponding to delamination growth onset reveals that initiation of intralaminar cracking approximately coincides with the onset of nonlinearity in the specimen's force-displacement response. The existence of intralaminar cracking prior to delamination growth onset and the resulting delamination extension at an unintended interface render the ECT test, in its current form, unsuitable for characterization of mode III delamination growth onset. The broader implications of the mechanisms observed in this study are also discussed with respect to the current understanding of shear-driven delamination in tape-laminate composites.

  12. BWR pipe crack remedies evaluation

    SciTech Connect

    Shack, W.J.; Kassner, T.F.; Maiya, P.S.; Park, J.Y.; Ruther, W.E.

    1986-10-01

    This paper presents results on: (a) the influence of simulated BWR environments on the stress-corrosion-craking (SCC) susceptibility of Types 304, 316NG, and 347 stainless (SS); (b) fracture-mechanics crack-growth-rate measurements on these materials and weld overlay specimens in different environments; and (c) residual stress measurements and metallographic evaluations of conventional pipe weldments treated by a mechanical-stress-improvement process (MSIP) as well as those produced by a narrow-gap welding procedure. Crack initiation studies on Types 304 and 316NG SS under crevice and non-crevice conditions in 289/sup 0/C water containing 0.25 ppM dissolved oxygen with low sulfate concentrations indicate that SCC initiates at very low strains (<3%) in the nuclear grade material. Crack growth measurements on fracture-mechanics-type specimens, under low-frequency cyclic loading, show that the Type 316NG steel cracks at a somewhat lower rate (approx.40%) than sensitized Type 304 SS in an impurity environment with 0.25 ppM dissolved-oxygen; however, the latter material stops cracking when sulfate is removed from the water. Crack growth in both materials ceases under simulated hydrogen-water chemistry conditions (<5 ppB oxygen) even with 100 ppB sulfate present in the water. An unexpected result was obtained in the test on a weld overlay specimen in the impurity environment, viz., the crack grew to the overlay interface at a nominal rate, branched at 90/sup 0/ in both directions, and then grew at high rate (parallel to the nominal applied load). Residual stress measurements on MSIP-treated weldments and those produced by a narrow-gap welding procedure indicate that these techniques produce compressive stresses over most of the inner surface near the weld and heat-affected zones.

  13. Crossing grain boundaries in metals by slip bands, cleavage and fatigue cracks.

    PubMed

    Pineau, André

    2015-03-28

    The size and the character (low and large angle, special boundaries, tilt and twist boundaries, twins) of the grain boundaries (GBs) in polycrystalline materials influence their strength and their fracture toughness. Recent studies devoted to nanocrystalline (NC) materials have shown a deviation from the Hall-Petch law. Special GBs formed by Σ3 twins in face-centred cubic metals are also known to have a strong effect on the mechanical behaviour of these metals, in particular their work-hardening rate. Grain orientation influences also crack path, the fracture toughness of body-centred cubic (BCC) metals and the fatigue crack growth rate of microstructurally short cracks. This paper deals both with slip transfer at GBs and with the interactions between propagating cracks with GBs. In the analysis of slip transfer, the emphasis is placed on twin boundaries (TBs) for which the dislocation reactions during slip transfer are analysed theoretically, experimentally and using the results of atomic molecular simulations published in the literature. It is shown that in a number of situations this transfer leads to a normal motion of the TB owing to the displacement of partial dislocations along the TB. This motion can generate a de-twinning effect observed in particular in NC metals. Crack propagation across GBs is also considered. It is shown that cleavage crack path behaviour in BCC metals is largely dependent on the twist component of the GBs. A mechanism for the propagation of these twisted cracks involving a segmentation of the crack front and the existence of intergranular parts is discussed and verified for a pressure vessel steel. A similar segmentation seems to occur for short fatigue cracks although, quite surprisingly, this crossing mechanism for fatigue cracks does not seem to have been examined in very much detail in the literature. Metallurgical methods used to improve the strength of the materials, via grain boundaries, are briefly discussed. PMID:25713451

  14. Fatigue crack propagation in carburized high alloy bearing steels

    NASA Astrophysics Data System (ADS)

    Averbach, B. L.; Lou, Bingzhe; Pearson, P. K.; Fairchild, R. E.; Bamberger, E. N.

    1985-07-01

    Fatigue cracks were propagated through carburized cases in M-50NiL (0.1 C,4 Mo, 4 Cr, 1.3 V, 3.5 Ni) and CBS-1000M (0.1 C, 4.5 Mo, 1 Cr, 0.5 V, 3 Ni) steels at constant stress intensity ranges, ΔK, and at a constant cyclic peak load. Residual compressive stresses of the order of 140 MPa (20 Ksi) were developed in the M-50NiL cases, and in tests carried out at constant ΔK values it was observed that the fatigue crack propagation rates, da/dN, slowed significantly. In some tests, at constant peak loads, cracks were stopped in regions with high compressive stresses. The residual stresses in the cases in CBS-1000M steel were predominantly tensile, probably because of the presence of high retained austenite contents, and da/dN was accelerated in these cases. The effects of residual stress on the fatigue crack propagation rates are interpreted in terms of a pinched clothespin model in which the residual stresses introduce an internal stress intensity, Ki where Ki, = σid{i/1/2} (σi = internal stress, di = characteristic distance associated with the internal stress distribution). The effective stress intensity becomes Ke = Ka + Ki where Ka is the applied stress intensity. Values of Ki were calculated as a function of distance from the surface using experimental measurements of σi and a value of di = 11 mm (0.43 inch). The resultant values of Ke were taken to be equivalent to effective ΔK values, and da/dN was determined at each point from experimental measurements of fatigue crack propagation obtained separately for the case and core materials. A reasonably good fit was obtained with data for crack growth at a constant ΔK and at a constant cyclic peak load. The carburized case depths were approximately 4 mm, and the possible effects associated with the propagation of short cracks were considered. The major effects were observed at crack lengths of about 2 mm, but the contributions of short crack phenomena were considered to be small in these experiments, since the

  15. Corrosion fatigue crack propagation in metals

    SciTech Connect

    Gangloff, R.P.

    1990-06-01

    This review assesses fracture mechanics data and mechanistic models for corrosion fatigue crack propagation in structural alloys exposed to ambient temperature gases and electrolytes. Extensive stress intensity-crack growth rate data exist for ferrous, aluminum and nickel based alloys in a variety of environments. Interactive variables (viz., stress intensity range, mean stress, alloy composition and microstructure, loading frequency, temperature, gas pressure and electrode potential) strongly affect crack growth kinetics and complicate fatigue control. Mechanistic models to predict crack growth rates were formulated by coupling crack tip mechanics with occluded crack chemistry, and from both the hydrogen embrittlement and anodic dissolution/film rupture perspectives. Research is required to better define: (1) environmental effects near threshold and on crack closure; (2) damage tolerant life prediction codes and the validity of similitude; (3) the behavior of microcrack; (4) probes and improved models of crack tip damage; and (5) the cracking performance of advanced alloys and composites.

  16. Corrosion fatigue crack propagation in metals

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.

    1990-01-01

    This review assesses fracture mechanics data and mechanistic models for corrosion fatigue crack propagation in structural alloys exposed to ambient temperature gases and electrolytes. Extensive stress intensity-crack growth rate data exist for ferrous, aluminum and nickel based alloys in a variety of environments. Interactive variables (viz., stress intensity range, mean stress, alloy composition and microstructure, loading frequency, temperature, gas pressure and electrode potential) strongly affect crack growth kinetics and complicate fatigue control. Mechanistic models to predict crack growth rates were formulated by coupling crack tip mechanics with occluded crack chemistry, and from both the hydrogen embrittlement and anodic dissolution/film rupture perspectives. Research is required to better define: (1) environmental effects near threshold and on crack closure; (2) damage tolerant life prediction codes and the validity of similitude; (3) the behavior of microcrack; (4) probes and improved models of crack tip damage; and (5) the cracking performance of advanced alloys and composites.

  17. Crack propagation driven by crystal growth

    SciTech Connect

    A. Royne; Paul Meaking; A. Malthe-Sorenssen; B. Jamtveit; D. K. Dysthe

    2011-10-01

    Crystals that grow in confinement may exert a force on their surroundings and thereby drive crack propagation in rocks and other materials. We describe a model of crystal growth in an idealized crack geometry in which the crystal growth and crack propagation are coupled through the stress in the surrounding bulk solid. Subcritical crack propagation takes place during a transient period, which may be very long, during which the crack velocity is limited by the kinetics of crack propagation. When the crack is sufficiently large, the crack velocity becomes limited by the kinetics of crystal growth. The duration of the subcritical regime is determined by two non-dimensional parameters, which relate the kinetics of crack propagation and crystal growth to the supersaturation of the fluid and the elastic properties of the surrounding material.

  18. Crack growth in single-crystal silicon

    NASA Technical Reports Server (NTRS)

    Chen, C. P.; Leipold, M. H.

    1986-01-01

    Crack growth in single-crystal silicon at room temperature in air was evaluated by double torsion (DT) load-relaxation method and monitored by acoustic emission (AE) technique. Both DT and AE methods indicated lack of subcritical crack growth in silicon. At the critical stress intensity factor, the crack front was found to be jumping several times in a 'mirror' region and then followed by fast crack growth in a 'hackle' region. Hackle marks were found to be associated with plastic deformation at the tip of the fast moving crack. No dislocation etch pits were found in the 'mirror' region, in which crack growth may result from interatomic bonds broken at the crack tip under stress without any plastic deformation. Acoustic emission appears to be spontaneously generated from both interatomic bonds broken and dislocation generation at the moving crack tip during the crack growth in single-crystal silicon.

  19. Getter materials for cracking ammonia

    DOEpatents

    Boffito, Claudio; Baker, John D.

    1999-11-02

    A method is provided for cracking ammonia to produce hydrogen. The method includes the steps of passing ammonia over an ammonia-cracking catalyst which is an alloy including (1) alloys having the general formula Zr.sub.1-x Ti.sub.x M.sub.1 M.sub.2, wherein M.sub.1 and M.sub.2 are selected independently from the group consisting of Cr, Mn, Fe, Co, and Ni, and x is between about 0.0 and about 1.0 inclusive; and between about 20% and about 50% Al by weight. In another aspect, the method of the invention is used to provide methods for operating hydrogen-fueled internal combustion engines and hydrogen fuel cells. In still another aspect, the present invention provides a hydrogen-fueled internal combustion engine and a hydrogen fuel cell including the above-described ammonia-cracking catalyst.

  20. Crack-path effect on material toughness

    NASA Technical Reports Server (NTRS)

    Rubinstein, Asher A.

    1990-01-01

    The main features of a toughening mechanism associated with a curvilinear crack path are examined using a model consisting of a macrocrack in a brittle solid with a curvilinear segment at the crack tip. A numerical procedure for finite and semiinfinite cracks is formulated and evaluated using an example which has an exact solution (a finite crack in the form of a circular arc in a uniform stress field). It is shown that, for a relatively small amplitude of crack path oscillations, the toughening ratio can be taken equal to the ratio of the corresponding crack path lengths.

  1. 3D characterization of trans- and inter-lamellar fatigue crack in (α + β) Ti alloy

    SciTech Connect

    Babout, Laurent; Jopek, Łukasz; Preuss, Michael

    2014-12-15

    This paper presents a three dimensional image processing strategy that has been developed to quantitatively analyze and correlate the path of a fatigue crack with the lamellar microstructure found in Ti-6246. The analysis is carried out on X-ray microtomography images acquired in situ during uniaxial fatigue testing. The crack, the primary β-grain boundaries and the α lamellae have been segmented separately and merged for the first time to allow a better characterization and understanding of their mutual interaction. This has particularly emphasized the role of translamellar crack growth at a very high propagation angle with regard to the lamellar orientation, supporting the central role of colonies favorably oriented for basal 〈a〉 slip to guide the crack in the fully lamellar microstructure of Ti alloy. - Highlights: • 3D tomography images reveal strong short fatigue crack interaction with α lamellae. • Proposed 3D image processing methodology makes their segmentation possible. • Crack-lamellae orientation maps show prevalence of translamellar cracking. • Angle study comforts the influence of basal/prismatic slip on crack path.

  2. Nonlinear structural crack growth monitoring

    DOEpatents

    Welch, Donald E.; Hively, Lee M.; Holdaway, Ray F.

    2002-01-01

    A method and apparatus are provided for the detection, through nonlinear manipulation of data, of an indicator of imminent failure due to crack growth in structural elements. The method is a process of determining energy consumption due to crack growth and correlating the energy consumption with physical phenomena indicative of a failure event. The apparatus includes sensors for sensing physical data factors, processors or the like for computing a relationship between the physical data factors and phenomena indicative of the failure event, and apparatus for providing notification of the characteristics and extent of such phenomena.

  3. Why do drying films crack?

    PubMed

    Lee, Wai Peng; Routh, Alexander F

    2004-11-01

    Understanding the mechanism by which films fail during drying is the first step in controlling this natural process. Previous studies have examined the spacing between cracks with predictions made by assuming a balance between elastic energy released with a surface energy consumed. We introduce a new scaling for the spacing between cracks in drying dispersions. The scaling relates to the distance that solvent can flow, to relieve capillary stresses, as a film fails. The scaling collapses data for a range of evaporation rates, film thicknesses, particle sizes, and materials. This work identifies capillary pressures, induced by packed particle fronts travelling horizontally across films, as responsible for the failure in dried films. PMID:15518466

  4. Slow Crack Growth of Germanium

    NASA Technical Reports Server (NTRS)

    Salem, Jon

    2016-01-01

    The fracture toughness and slow crack growth parameters of germanium supplied as single crystal beams and coarse grain disks were measured. Although germanium is anisotropic (A=1.7), it is not as anisotropic as SiC, NiAl, or Cu, as evidence by consistent fracture toughness on the 100, 110, and 111 planes. Germanium does not exhibit significant slow crack growth in distilled water. (n=100). Practical values for engineering design are a fracture toughness of 0.7 MPam and a Weibull modulus of m=6+/-2. For well ground and reasonable handled coupons, fracture strength should be greater than 30 MPa.

  5. Monitoring fatigue cracks in gears

    NASA Astrophysics Data System (ADS)

    Dalpiaz, G.; Meneghetti, U.

    1991-12-01

    Vibration analysis is the most common means of gear monitoring and diagnostics. Gear vibration is affected by faults but the signal is usually picked up at the case, where it is also affected by the structural response. An appropriate filtering function is therefore proposed to recover the torsional gear vibration from the case vibration signal. The restored gear vibration can then be used with greater confidence than case vibration both for particular diagnostics purposes like crack detection and for more general objectives. This technique and its possible advantages in fatigue crack detection are illustrated in the paper.

  6. Automatic inspection of pavement cracking distress

    NASA Astrophysics Data System (ADS)

    Xu, B.; Huang, Y.

    2005-08-01

    This paper presents the image-processing algorithm customized for high-speed, real-time inspection of pavement cracking. In the algorithm, a pavement image is divided into grid cells of 8x8 pixels and each cell is classified as a non-crack or crack cell using the grayscale information of the border pixels. Whether a crack cell can be regarded as a basic element (or seed) depends on its contrast to the neighboring cells. A number of crack seeds can be called a crack cluster if they fall on a linear string. A crack cluster corresponds to a dark strip in the original image that may or may not be a section of a real crack. Additional conditions to verify a crack cluster include the requirements in the contrast, width and length of the strip. If verified crack clusters are oriented in similar directions, they will be joined to become one crack. Because many operations are performed on crack seeds rather than on the original image, crack detection can be executed simultaneously when the frame grabber is forming a new image, permitting real-time, online pavement survey. The trial test results show a good repeatability and accuracy when multiple surveys were conducted at different driving conditions.

  7. Crack Formation in Cement-Based Composites

    NASA Astrophysics Data System (ADS)

    Sprince, A.; Pakrastinsh, L.; Vatin, N.

    2016-04-01

    The cracking properties in cement-based composites widely influences mechanical behavior of construction structures. The challenge of present investigation is to evaluate the crack propagation near the crack tip. During experiments the tension strength and crack mouth opening displacement of several types of concrete compositions was determined. For each composition the Compact Tension (CT) specimens were prepared with dimensions 150×150×12 mm. Specimens were subjected to a tensile load. Deformations and crack mouth opening displacement were measured with extensometers. Cracks initiation and propagation were analyzed using a digital image analysis technique. The formation and propagation of the tensile cracks was traced on the surface of the specimens using a high resolution digital camera with 60 mm focal length. Images were captured during testing with a time interval of one second. The obtained experimental curve shows the stages of crack development.

  8. Mechanics of the crack path formation

    NASA Technical Reports Server (NTRS)

    Rubinstein, Asher A.

    1991-01-01

    A detailed analysis of experimentally obtained curvilinear crack path trajectories formed in a heterogeneous stress field is presented. Experimental crack path trajectories were used as data for the numerical simulations, recreating the actual stress field governing the development of the crack path. Thus, the current theories of crack curving and kinking could be examined by comparing them with the actual stress field parameters as they develop along the experimentally observed crack path. The experimental curvilinear crack path trajectories were formed in the tensile specimens with a hole positioned in the vicinity of a potential crack path. The numerical simulation, based on the solution of equivalent boundary value problems with the possible perturbations of the crack path, is presented.

  9. Mechanics of the crack path formation

    NASA Technical Reports Server (NTRS)

    Rubinstein, Asher A.

    1989-01-01

    A detailed analysis of experimentally obtained curvilinear crack path trajectories formed in a heterogeneous stress field is presented. Experimental crack path trajectories were used as data for numerical simulations, recreating the actual stress field governing the development of the crack path. Thus, the current theories of crack curving and kinking could be examined by comparing them with the actual stress field parameters as they develop along the experimentally observed crack path. The experimental curvilinear crack path trajectories were formed in the tensile specimens with a hole positioned in the vicinity of a potential crack path. The numerical simulation, based on the solution of equivalent boundary value problems with the possible perturbations of the crack path, is presented here.

  10. Damage analysis of a crack layer

    NASA Technical Reports Server (NTRS)

    Botsis, J.

    1989-01-01

    Damage analysis of a crack layer in polystyrene is carried out by employing optical microscopy and principles of quantitative stereology. The results show that, within the quasistatic phase of crack layer propagation, the average crazing density, along the trailing edge of the active zone, is constant. This is consistent with a self-similarity hypothesis of damage evolution employed by the crack layer theory. The average crazing densities within the active zone and along its trailing edge are found to be practically equal. A layer of constant crazing density, adjacent to the crack planes, accompanies the crack during its quasi-static growth. This suggests that: (1) a certain level of crazing density should be reached, around the crack tip, prior to crack advance; (2) the specific energy, associated with this 'core' of damage, could be considered as a Griffith's type energy. The results are in favor of certain hypothesis adopted by the crack layer theory.

  11. Fracture mechanics parameters for small fatigue cracks

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1992-01-01

    This paper presents a review of some common small-crack test specimens, the underlying causes of the small-crack effect, and the fracture-mechanics parameters that have been used to correlate or predict their growth behavior. This review concentrates on continuum mechanics concepts and on the nonlinear behavior of small cracks. The paper reviews some stress-intensity factor solutions for small-crack test specimens and develops some simple elastic-plastic J integral and cyclic J integral expressions that include the influence of crack-closure. These parameters were applied to small-crack growth data on two aluminum alloys, and a fatigue life prediction methodology is demonstrated. For these materials, the crack-closure transient from the plastic wake was found to be the major factor in causing the small-crack effect.

  12. Crack problems in cylindrical and spherical shells

    NASA Technical Reports Server (NTRS)

    Erdogan, F.

    1976-01-01

    Standard plate or shell theories were used as a starting point to study the fracture problems in thin-walled cylindrical and spherical shells, assuming that the plane of the crack is perpendicular to the surface of the sheet. Since recent studies have shown that local shell curvatures may have a rather considerable effect on the stress intensity factor, the crack problem was considered in conjunction with a shell rather than a plate theory. The material was assumed to be isotropic and homogeneous, so that approximate solutions may be obtained by approximating the local shell crack geometry with an ideal shell which has a solution, namely a spherical shell with a meridional crack, a cylindrical shell with a circumferential crack, or a cylindrical shell with an axial crack. A method of solution for the specially orthotropic shells containing a crack was described; symmetric and skew-symmetric problems are considered in cylindrical shells with an axial crack.

  13. Thermal cracking with hydrogen donor diluent

    SciTech Connect

    Derbyshire, F.; Varghese, P.; Whitehurst, D.D.

    1983-07-26

    An improved hydrogen donor for hydrogen donor diluent cracking is provided by extraction with naphtha from the cracked product and hydrogenation by hydrogen transfer from a lower boiling hydrogen donor such as tetralin.

  14. Ultrasonic inspection reliability for intergranular stress corrosion cracks

    SciTech Connect

    Heasler, P G; Taylor, T T; Spanner, J C; Doctor, S R; Deffenbaugh, J D

    1990-07-01

    A pipe inspection round robin entitled Mini-Round Robin'' was conducted at Pacific Northwest Laboratory from May 1985 through October 1985. The research was sponsored by the US Nuclear Regulatory Commission, Office of Nuclear Regulatory Research under a program entitled Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors.'' The Mini-Round Robin (MRR) measured the intergranular stress corrosion (GSC) crack detection and sizing capabilities of inservice inspection (ISI) inspectors that had passed the requirements of IEB 83-02 and the Electric Power Research Institute (EPRI) sizing training course. The MRR data base was compared with an earlier Pipe Inspection Round Robin (PIRR) that had measured the performance of inservice inspection prior to 1982. Comparison of the MRR and PIRR data bases indicates no significant change in the inspection capability for detecting IGSCC. Also, when comparing detection of long and short cracks, no difference in detection capability was measured. An improvement in the ability to differentiate between shallow and deeper IGSCC was found when the MRR sizing capability was compared with an earlier sizing round robin conducted by the EPRI. In addition to the pipe inspection round robin, a human factors study was conducted in conjunction with the Mini-Round Robin. The most important result of the human factors study is that the Relative Operating Characteristics (ROC) curves provide a better methodology for describing inspector performance than only probability of detection (POD) or single-point crack/no crack data. 6 refs., 55 figs., 18 tabs.

  15. Experimental simulation of frost wedging-induced crack propagation in alpine rockwall

    NASA Astrophysics Data System (ADS)

    Jia, Hailiang; Leith, Kerry; Krautblatter, Michael

    2016-04-01

    Frost wedging is widely presumed to be the principal mechanism responsible for shattering jointed low-porosity rocks in high alpine rockwalls. The interaction of ice and rock physics regulates the efficacy of frost wedging. In order to better understand temporal aspects of this interaction, we present results of a series of laboratory experiments monitoring crack widening as a result of ice formation in an artificial crack (4mm wide, 80mm deep) cut 20 mm from the end of a rectangular granite block. Our results indicate that i) freezing direction plays a key role in determining the magnitude of crack widening; in short-term (1 day) experiments, maximum crack widening during top-down freezing (associated with 'autumn' conditions) was around 0.11mm, while inside-out freezing (resulting from 'spring' conditions) produced only 0.02 mm of deformation; ii) neither ice, nor water pressure (direct tension and hydraulic fracturing respectively) caused measurable irreversible crack widening during short-term tests, as the calculated maximum stress intensity at the crack tip was less than the fracture toughness of our granite sample; iii) development of ice pressure is closely related to the mechanical properties of the fracture in which it forms, and as such, the interaction of ice and rock is intrinsically dynamic; iv) irreversible crack widening (about 0.03mm) was only observed following a long-term (53 day) experiment representing a simplified transition from autumn to winter conditions. We suggest this is the result of stress corrosion aided by strong opening during freezing, and to a lesser degree by ice segregation up to one week after the initial freezing period, and downward migration of liquid water during the remainder of the test. Our results suggest the fundamental assumption of frost wedging, that rapid freezing from open ends of cracks can seal water inside the crack and thus cause damage through excessive stresses induced by volumetric expansion seems

  16. A study of a complex system: Development of crack populations

    NASA Astrophysics Data System (ADS)

    Spyropoulos, Chrysanthe

    Using a model of populations of cracks we construct new solutions for the study of the spatiotemporal evolution of normal faults. The physics incorporated in the model are slip-weakening friction, strain-hardening rheology, and heterogeneous yield strength. We investigate how the populations evolution depends on these three effects. We asymptotically approximate the growth of faults as a long time-scale phenomenon, thereby avoiding modeling the short time-scale earthquakes and show that this assumption is valid. This implies that faults that creep and faults with earthquakes have indistinguishable spatiotemporal evolutions. We find that the distribution of lengths gradually transitions from a power law at low strains to an exponential at high strains. At low strain the self-similarity of the cracks results in a power law distribution as is typical of self-organized critical systems. As brittle strain increases, stress shadowing increases which reduces the crack nucleation rate. Crack coalescence rate, conversely increases with brittle strain, leading to the annihilation of smaller cracks in the production of fewer larger cracks. Both of these processes progressively starve the population of small cracks and bloat it with intermediate size cracks, leading the initial power law distribution to be distorted until it eventually takes the appearance of an exponential distribution. This agrees with natural fault populations observed in low and high strain settings. We perform clay extension laboratory experiments to test the model and find very good agreement. These results indicate that actual fault populations can range from power law to exponential size-frequency distributions. We then consider the effects of fault interactions and boundary conditions on the vertical structure of the faults by comparing the model with field data observations of geological faults. Their complicated vertical structure is the accrued result of stress field interactions. We also find that

  17. Steam Hydrocarbon Cracking and Reforming

    ERIC Educational Resources Information Center

    Golombok, Michael

    2004-01-01

    The interactive methods of steam hydrocarbon reforming and cracking of the oil and chemical industries are scrutinized, with special focus on their resemblance and variations. The two methods are illustrations of equilibrium-controlled and kinetically-controlled processes, the analysis of which involves theories, which overlap and balance each…

  18. TV fatigue crack monitoring system

    NASA Technical Reports Server (NTRS)

    Exton, R. J. (Inventor)

    1977-01-01

    An apparatus is disclosed for monitoring the development and growth of fatigue cracks in a test specimen subjected to a pulsating tensile load. A plurality of television cameras photograph a test specimen which is illuminated at the point of maximum tensile stress. The television cameras have a modified vidicon tube which has an increased persistence time thereby eliminating flicker in the displayed images.

  19. Crack-Defined Electronic Nanogaps.

    PubMed

    Dubois, Valentin; Niklaus, Frank; Stemme, Göran

    2016-03-01

    Achieving near-atomic-scale electronic nanogaps in a reliable and scalable manner will facilitate fundamental advances in molecular detection, plasmonics, and nanoelectronics. Here, a method is shown for realizing crack-defined nanogaps separating TiN electrodes, allowing parallel and scalable fabrication of arrays of sub-10 nm electronic nanogaps featuring individually defined gap widths. PMID:26784270

  20. Automatic inspection of pavement cracking distress

    NASA Astrophysics Data System (ADS)

    Huang, Yaxiong; Xu, Bugao

    2006-01-01

    We present an image processing algorithm customized for high-speed, real-time inspection of pavement cracking. In the algorithm, a pavement image is divided into grid cells of 8×8 pixels, and each cell is classified as a noncrack or crack cell using the grayscale information of the border pixels. Whether a crack cell can be regarded as a basic element (or seed) depends on its contrast to the neighboring cells. A number of crack seeds can be called a crack cluster if they fall on a linear string. A crack cluster corresponds to a dark strip in the original image that may or may not be a section of a real crack. Additional conditions to verify a crack cluster include the requirements in the contrast, width, and length of the strip. If verified crack clusters are oriented in similar directions, they will be joined to become one crack. Because many operations are performed on crack seeds rather than on the original image, crack detection can be executed simultaneously when the frame grabber is forming a new image, permitting real-time, online pavement surveys. The trial test results show a good repeatability and accuracy when multiple surveys were conducted at different driving conditions.

  1. Jumplike fatigue crack growth in compressor blades

    NASA Astrophysics Data System (ADS)

    Limar', L. V.; Demina, Yu. A.; Botvina, L. R.

    2014-04-01

    It is shown that power relations between the two main fractographic characteristics of fracture surfaces forming during jumplike fatigue crack growth, namely, the crack depth and the corresponding crack front length, can be used to estimate the fracture stress during vibration tests of the compressor blades of an aviation gas turbine engine, which are made of VT3-1 titanium alloy.

  2. 46 CFR 59.10-5 - Cracks.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... CFR 59.01-2). For thicknesses exceeding three-fourths inch, suitable U grooves should be employed. A... the total length of any crack or series of consecutive cracks does not exceed two staybolt pitches. (d) Cracks in plain, circular or Adamson ring or similar type furnaces may be welded provided any one...

  3. 46 CFR 59.10-5 - Cracks.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... CFR 59.01-2). For thicknesses exceeding three-fourths inch, suitable U grooves should be employed. A... the total length of any crack or series of consecutive cracks does not exceed two staybolt pitches. (d) Cracks in plain, circular or Adamson ring or similar type furnaces may be welded provided any one...

  4. 46 CFR 59.10-5 - Cracks.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 2 2012-10-01 2012-10-01 false Cracks. 59.10-5 Section 59.10-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) MARINE ENGINEERING REPAIRS TO BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Boilers and Pressure Vessels in -Service § 59.10-5 Cracks. (a) Cracks extending from the calking edge of plates...

  5. 46 CFR 59.10-5 - Cracks.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... CFR 59.01-2). For thicknesses exceeding three-fourths inch, suitable U grooves should be employed. A... the total length of any crack or series of consecutive cracks does not exceed two staybolt pitches. (d) Cracks in plain, circular or Adamson ring or similar type furnaces may be welded provided any one...

  6. 46 CFR 59.10-5 - Cracks.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... CFR 59.01-2). For thicknesses exceeding three-fourths inch, suitable U grooves should be employed. A... the total length of any crack or series of consecutive cracks does not exceed two staybolt pitches. (d) Cracks in plain, circular or Adamson ring or similar type furnaces may be welded provided any one...

  7. Cracking process with catalyst of combined zeolites

    SciTech Connect

    Gladrow, E. M.; Winter, W. E.

    1981-09-01

    A hydrocarbon cracking catalyst comprises an ultrastable y-type crystalline zeolite, a small pore crystalline zeolite such as mordenite, an inorganic oxide matrix and, optionally, a porous inert component. The cracking catalyst has a high activity and selectivity for the production of high octane naphtha fractions from higher boiling point hydrocarbonaceous oils. Catalytic cracking processes utilizing the catalyst are also provided.

  8. Cracked Teeth: A Review of the Literature

    PubMed Central

    Lubisich, Erinne B.; Hilton, Thomas J.; FERRACANE, JACK

    2013-01-01

    Although cracked teeth are a common problem for patients and dentists, there is a dearth of evidence-based guidelines on how to prevent, diagnose, and treat cracks in teeth. The purpose of this article is to review the literature to establish what evidence exists regarding the risk factors for cracked teeth and their prevention, diagnosis, and treatment. PMID:20590967

  9. The transition from subsonic to supersonic cracks

    PubMed Central

    Behn, Chris; Marder, M.

    2015-01-01

    We present the full analytical solution for steady-state in-plane crack motion in a brittle triangular lattice. This allows quick numerical evaluation of solutions for very large systems, facilitating comparisons with continuum fracture theory. Cracks that propagate faster than the Rayleigh wave speed have been thought to be forbidden in the continuum theory, but clearly exist in lattice systems. Using our analytical methods, we examine in detail the motion of atoms around a crack tip as crack speed changes from subsonic to supersonic. Subsonic cracks feature displacement fields consistent with a stress intensity factor. For supersonic cracks, the stress intensity factor disappears. Subsonic cracks are characterized by small-amplitude, high-frequency oscillations in the vertical displacement of an atom along the crack line, while supersonic cracks have large-amplitude, low-frequency oscillations. Thus, while supersonic cracks are no less physical than subsonic cracks, the connection between microscopic and macroscopic behaviour must be made in a different way. This is one reason supersonic cracks in tension had been thought not to exist. PMID:25713443

  10. A review of fatigue crack growth analyses

    NASA Technical Reports Server (NTRS)

    Liu, H. W.

    1991-01-01

    Stress intensity factor range, Delta K, has been shown to correlate well with fatigue crack growth rate, da/dN. A number of fatigue crack growth theories have been developed for such correlations. Often, conjectory theories of fatigue crack growth are constructed from experimental data. On the other hand, fatigue crack growth theories can also be derived rigorously with deductive logic. Four such deductive theories are reviewed: (1) that for the growth of a small crack in a very wide homogeneous plate, (2) the theory of similitude for the correlation of da/dN with Delta K, (3) a theory of crack growth in homogeneous materials in small-scale yielding, and (4) the unzipping theory of fatigue crack growth. This paper synthesizes these four theories into a logic framework useful for fatigue crack growth analysis. The deductive theories and the conjectory theories complement each other in the advances of the understanding of fatigue crack growth. The applications of logic framework to formulating an overview of fatigue crack growth behavior and to defining the complex issues of the growth of small cracks and crack growth in composites are illustrated.

  11. On Generating Fatigue Crack Growth Thresholds

    NASA Technical Reports Server (NTRS)

    Forth, Scott C.; Newman, James, Jr.; Forman, Royce G.

    2003-01-01

    The fatigue crack growth threshold, defining crack growth as either very slow or nonexistent, has been traditionally determined with standardized load reduction methodologies. These experimental procedures can induce load history effects that result in crack closure. This history can affect the crack driving force, i.e. during the unloading process the crack will close first at some point along the wake or blunt at the crack tip, reducing the effective load at the crack tip. One way to reduce the effects of load history is to propagate a crack under constant amplitude loading. As a crack propagates under constant amplitude loading, the stress intensity factor range, Delta K, will increase, as will the crack growth rate. da/dN. A fatigue crack growth threshold test procedure is experimentally validated that does not produce load history effects and can be conducted at a specified stress ratio, R. The authors have chosen to study a ductile aluminum alloy where the plastic deformations generated during testing may be of the magnitude to impact the crack opening.

  12. Cracking behavior of structural slab bridge decks

    NASA Astrophysics Data System (ADS)

    Baah, Prince

    Bridge deck cracking is a common problem throughout the United States, and it affects the durability and service life of concrete bridges. Several departments of transportation (DOTs) in the United States prefer using continuous three-span solid structural slab bridges without stringers over typical four-lane highways. Recent inspections of such bridges in Ohio revealed cracks as wide as 0.125 in. These measured crack widths are more than ten times the maximum limit recommended in ACI 224R-01 for bridge decks exposed to de-icing salts. Measurements using digital image correlation revealed that the cracks widened under truck loading, and in some cases, the cracks did not fully close after unloading. This dissertation includes details of an experimental investigation of the cracking behavior of structural concrete. Prism tests revealed that the concrete with epoxy-coated bars (ECB) develops the first crack at smaller loads, and develops larger crack widths compared to the corresponding specimens with uncoated (black) bars. Slab tests revealed that the slabs with longitudinal ECB developed first crack at smaller loads, exhibited wider cracks and a larger number of cracks, and failed at smaller ultimate loads compared to the corresponding test slabs with black bars. To develop a preventive measure, slabs with basalt and polypropylene fiber reinforced concrete were also included in the test program. These test slabs exhibited higher cracking loads, smaller crack widths, and higher ultimate loads at failure compared to the corresponding slab specimens without fibers. Merely satisfying the reinforcement spacing requirements given in AASHTO or ACI 318-11 is not adequate to limit cracking below the ACI 224R-01 recommended maximum limit, even though all the relevant design requirements are otherwise met. Addition of fiber to concrete without changing any steel reinforcing details is expected to reduce the severity and extent of cracking in reinforced concrete bridge decks.

  13. Crack modeling of rotating blades with cracked hexahedral finite element method

    NASA Astrophysics Data System (ADS)

    Liu, Chao; Jiang, Dongxiang

    2014-06-01

    Dynamic analysis is the basis in investigating vibration features of cracked blades, where the features can be applied to monitor health state of blades, detect cracks in an early stage and prevent failures. This work presents a cracked hexahedral finite element method for dynamic analysis of cracked blades, with the purpose of addressing the contradiction between accuracy and efficiency in crack modeling of blades in rotor system. The cracked hexahedral element is first derived with strain energy release rate method, where correction of stress intensity factors of crack front and formulation of load distribution of crack surface are carried out to improve the modeling accuracy. To consider nonlinear characteristics of time-varying opening and closure effects caused by alternating loads, breathing function is proposed for the cracked hexahedral element. Second, finite element method with contact element is analyzed and used for comparison. Finally, validation of the cracked hexahedral element is carried out in terms of breathing effects of cracked blades and natural frequency in different crack depths. Good consistency is acquired between the results with developed cracked hexahedral element and contact element, while the computation time is significantly reduced in the previous one. Therefore, the developed cracked hexahedral element achieves good accuracy and high efficiency in crack modeling of rotating blades.

  14. The three thresholds for fatigue crack propagation

    SciTech Connect

    Miller, K.J.

    1997-12-01

    The three governing threshold conditions in metal fatigue are considered, one relating to crack growth in single crystals, one concerned with crack growth in polycrystalline materials, and one based on linear elastic fracture mechanics (LEFM). All three conditions are examined in relation to the two physical processes of cracking, i.e., Stage I (shear) and Stage II (tensile) crack growth. The LEFM threshold is seen as a lower bound condition for fatigue crack growth rate, and the single crystal threshold is viewed in relation to the fundamental threshold pertaining to the fatigue resistance of polycrystalline metals.

  15. Crack detection by stimulated infrared thermography

    NASA Astrophysics Data System (ADS)

    Bodnar, Jean-Luc

    2014-03-01

    In this paper, the potential of stimulated infrared thermography is studied for the detection of cracks located in metallic materials. To start with, the feasibility of the method is shown with the use of numerical simulations. Stimulated infrared thermography allows detecting emerging cracks in samples whether reflective or not as well as non-emerging cracks. In addition, crack detection is due to the radiative effects and/or the thermal effects induced by the defects. Then, the experimental device implemented for the study is detailed. Finally, experiments confirm that stimulated infrared thermography enables to detect microscopic cracks, whether emerging or non-emerging, in metal samples.

  16. Fatigue-Crack-Growth Structural Analysis

    NASA Technical Reports Server (NTRS)

    Newman, J. C., Jr.

    1986-01-01

    Elastic and plastic deformations calculated under variety of loading conditions. Prediction of fatigue-crack-growth lives made with FatigueCrack-Growth Structural Analysis (FASTRAN) computer program. As cyclic loads are applied to initial crack configuration, FASTRAN predicts crack length and other parameters until complete break occurs. Loads are tensile or compressive and of variable or constant amplitude. FASTRAN incorporates linear-elastic fracture mechanics with modifications of load-interaction effects caused by crack closure. FASTRAN considered research tool, because of lengthy calculation times. FASTRAN written in FORTRAN IV for batch execution.

  17. Tipping point analysis of cracking in reinforced concrete

    NASA Astrophysics Data System (ADS)

    Perry, M.; Livina, V.; Niewczas, P.

    2016-01-01

    In this work, we demonstrate that tipping point analysis of strain data can provide reactive and predictive indicators of cracking and structural transitions in a reinforced concrete system. The method is able to detect trend-driven transitions in a short time series of approximately 2000 datapoints, providing a clear indication of when a concrete beam under gradual bending progresses from a linear to a nonlinear strain response. The method is also able to provide an early warning signal of the appearance of bifurcations, such as cracks, with a forewarning of 200-500 datapoints. The method, which was originally developed for applications in geophysics, shows promising results in the area of structural health monitoring, in particular, for real-time observations of civil constructions.

  18. Environmentally assisted cracking of LWR materials

    SciTech Connect

    Chopra, O.K.; Chung, H.M.; Kassner, T.F.; Shack, W.J.

    1995-12-01

    Research on environmentally assisted cracking (EAC) of light water reactor materials has focused on (a) fatigue initiation in pressure vessel and piping steels, (b) crack growth in cast duplex and austenitic stainless steels (SSs), (c) irradiation-assisted stress corrosion cracking (IASCC) of austenitic SSs, and (d) EAC in high- nickel alloys. The effect of strain rate during different portions of the loading cycle on fatigue life of carbon and low-alloy steels in 289{degree}C water was determined. Crack growth studies on wrought and cast SSs have been completed. The effect of dissolved-oxygen concentration in high-purity water on IASCC of irradiated Type 304 SS was investigated and trace elements in the steel that increase susceptibility to intergranular cracking were identified. Preliminary results were obtained on crack growth rates of high-nickel alloys in water that contains a wide range of dissolved oxygen and hydrogen concentrations at 289 and 320{degree}C. The program on Environmentally Assisted Cracking of Light Water Reactor Materials is currently focused on four tasks: fatigue initiation in pressure vessel and piping steels, fatigue and environmentally assisted crack growth in cast duplex and austenitic SS, irradiation-assisted stress corrosion cracking of austenitic SSs, and environmentally assisted crack growth in high-nickel alloys. Measurements of corrosion-fatigue crack growth rates (CGRs) of wrought and cast stainless steels has been essentially completed. Recent progress in these areas is outlined in the following sections.

  19. Visual simulation of fatigue crack growth

    SciTech Connect

    Wang, S.; Margolin, H.; Lin, F.B.

    1998-07-01

    An attempt has been made to visually simulate fatigue crack propagation from a precrack. An integrated program was developed for this purpose. The crack-tip shape was determined at four load positions in the first load cycle. The final shape was a blunt front with an ear profile at the precrack tip. A more general model, schematically illustrating the mechanism of fatigue crack growth and striation formation in a ductile material, was proposed based on this simulation. According to the present model, fatigue crack growth is an intermittent process; cyclic plastic shear strain is the driving force applied to both state 1 and 2 crack growth. No fracture mode transition occurs between the two stages in the present study. The crack growth direction alternates, moving up and down successively, producing fatigue striations. A brief examination has been made of the crack growth path in a ductile two-phase material.

  20. Improved imaging algorithm for bridge crack detection

    NASA Astrophysics Data System (ADS)

    Lu, Jingxiao; Song, Pingli; Han, Kaihong

    2012-04-01

    This paper present an improved imaging algorithm for bridge crack detection, through optimizing the eight-direction Sobel edge detection operator, making the positioning of edge points more accurate than without the optimization, and effectively reducing the false edges information, so as to facilitate follow-up treatment. In calculating the crack geometry characteristics, we use the method of extracting skeleton on single crack length. In order to calculate crack area, we construct the template of area by making logical bitwise AND operation of the crack image. After experiment, the results show errors of the crack detection method and actual manual measurement are within an acceptable range, meet the needs of engineering applications. This algorithm is high-speed and effective for automated crack measurement, it can provide more valid data for proper planning and appropriate performance of the maintenance and rehabilitation processes of bridge.

  1. Further progress on the wavy-crack model of dynamic crack propagation

    SciTech Connect

    Gao, H.; Pawlikowski, K.

    1995-12-31

    The state-of-the-art theory of dynamic crack propagation has not been able to provide an unequivocal explanation for a number of experimental findings. An important observation is that the crack surfaces, as the trace of fracture path, tend to exhibit a rough surface morphology during rapid crack propagation. In a wavy-crack model proposed recently by the author, the crack surface roughening is attributed to an inherent instability which causes the tip of the crack to propagate along an oscillatory fracture path. It appears that the wavy-crack model is capable of explaining important discrepancies currently existing between theory and experiments. In particular, experimentally observed terminal fracture speeds are significantly lower than the theoretically predicted value, i.e. the Rayleigh wave speed CR. This may be attributed to the oscillatory fracture path which makes the measured crack velocity appear lower than the actual crack speed. Also, the wavy-crack model explains how the local crack tip motion can exhibit high inertia behaviors while the measurable crack motion remains in the low inertia domain. As a result of different inertia effects associated with local and apparent crack motion, the high inertia field near the crack tip tends to induce nucleation of microcrack branches while the low inertia apparent crack field tends to suppress the microbranching. This view of dynamic fracture is not inconsistent with relevant experimental observations (e.g. see and references therein) and recent numerical simulation of fast crack motion. A planar wavy motion of a 3D crack front has been analyzed by Pice et al.. The wavy-crack model has also been applied to dynamic crack propagation along a weak interface having lower fracture resistance than the adjacent material. Further analytical and numerical developments of this model will be discussed in this presentation.

  2. Immunotoxicity of cocaine and crack.

    PubMed

    Stefanidou, Maria; Loutsidou, Ariadni C; Chasapis, Christos T; Spiliopoulou, Chara A

    2011-06-01

    The toxicity of cocaine and crack was studied on the protozoan Tetrahymena pyriformis, using several endpoints, such as the DNA content of the macronuclei and the phagocytic ability. Both forms induced an increase in the DNA content of the protozoan, which indicates the stimulation of the mitotic process. In contrast, the phagocytic activity, of the protozoan was decreased after the administration of cocaine, an effect that was more extensive after the administration of crack. These results, derived from previous experiments, suggest a possible relationship between the observed immunosuppression in cocaine abusers and the immunosuppression found in the protozoan. This suppression subsequently may play a role in the development of other opportunistic infections in drug abusers. This paper, based on in vivo experiments with the protozoan Tetrahymena, suggests the compromised immune response in cocaine addicts and assures the reported effects of cocaine on immune cell function. PMID:21696343

  3. Polygon/Cracked Sedimentary Rock

    NASA Technical Reports Server (NTRS)

    2004-01-01

    4 December 2004 Exposures of sedimentary rock are quite common on the surface of Mars. Less common, but found in many craters in the regions north and northwest of the giant basin, Hellas, are sedimentary rocks with distinct polygonal cracks in them. This Mars Global Surveyor (MGS) Mars Orbiter Camera (MOC) image shows an example from the floor of an unnamed crater near 21.0oS, 311.9oW. Such cracks might have formed by desiccation as an ancient lake dried up, or they might be related to ground ice freeze/thaw cycles or some other stresses placed on the original sediment or the rock after it became lithified. The 300 meter scale bar is about 328 yards long. The scene is illuminated by sunlight from the upper left.

  4. Compliance matrices for cracked bodies

    NASA Technical Reports Server (NTRS)

    Ballarini, R.

    1986-01-01

    An algorithm is developed to construct the compliance matrix for a cracked solid in the integral-equation formulation of two-dimensional linear-elastic fracture mechanics. The integral equation is reduced to a system of algebraic equations for unknown values of the dislocation-density function at discrete points on the interval from -1 to 1, using the numerical procedure described by Gerasoulis (1982). Sample numerical results are presented, and it is suggested that the algorithm is especially useful in cases where iterative solutions are required; e.g., models of fiber-reinforced concrete, rocks, or ceramics where microcracking, fiber bridging, and other nonlinear effects are treated as nonlinear springs along the crack surfaces (Ballarini et al., 1984).

  5. On the initiation of cracks in Zircaloy tubes by I 2 and Cs/Cd vapours

    NASA Astrophysics Data System (ADS)

    Haddad, R.; Cox, B.

    1986-03-01

    Single, short (5s) compressive stress cycles on sealed fuel cladding tubes previously equilibrated with either I 2 or Cs/Cd produced stress corrosion cracks. This observation strongly implies no incubation time is required for SCC of Zircaloy in these environments. The SCC susceptibility of Zircaloy varied with texture or orientation of the basal plane; no correlation with second phase inclusion or chemical inhomogeneities has been found at the sites of crack initiation. These results support the hypothesis that the chemical corrodent weakens the Zr-Zr bonds at the crack tip through a reduction in the surface energy and thus allows cracking at stresses well below the normal rupture stress for Zircaloy.

  6. Theory for accelerated slow crack propagation in polyethylene fuel pipes. Annual report, 1987-1988

    SciTech Connect

    Moet, A.; Chudnovsky, A.; Chaoui, K.; Strebel, J.

    1988-06-01

    The report describes a test for assessing the resistance of polyethylene fuel gas pipe materials to brittle crack propagation. The test employs fatigue loading to a notched specimen. Pipe specimens prepared from 2306-IIC and 2306-IA exhibit an initial stage of brittle crack propagation which becomes progressively ductile as it approaches ultimate failure by tearing. The complete test duration is extremely short in comparison to others currently employed, yet it similarly ranks both materials tested. Further, crack layer analysis is employed to evaluate the specific energy of fracture, gamma, a fundamental parameter characteristic of the material's resistance to brittle-crack propagation. It is also found from microscopic examinations that brittle fatigue involves a crazing mechanism known to occur under creep condition.

  7. Effect of precrack halos on kic determined by the surface crack in flexure method. Final report, August 1995-May 1997

    SciTech Connect

    Swab, J.J.; Quinn, G.D.

    1997-12-01

    The surface crack in flexure (SCF) method, which is used to determine the fracture toughness of dense ceramics necessitates the measurement of precrack sizes by fractographic examination. Stable crack extension may occur from flaws under ambient room-temperature conditions, even in the relatively short time under load during fast fracture strength or fracture toughness testing. In this paper, fractographic techniques are used to characterize evidence of stable crack extension, a halo, around Knoop indentation surface cracks. Optical examination of the fracture surfaces of a high-purity Al2O3, an AlN, a glass-ceramic, and a MgF2 revealed the presence of a halo around the periphery of each precrack. The halo in the AlN was merely an optical effect due to crack reorientation, while the halo in the MgF2 was due to indentation-induced residual stresses initiating crack growth. However, for the Al2O3 and the glass-ceramic, environmentally assisted slow crack growth (SCG) was the cause of the halo. In the latter two materials, this stable crack extension must be included as part of the critical crack size in order to determine the appropriate fracture toughness.

  8. Asphalt overlay design methods for rigid pavements considering rutting, reflection cracking, and fatigue cracking. Research report September 1996--August 1997

    SciTech Connect

    Cho, Y.H.; Liu, C.; Dossey, T.; McCullough, B.F.

    1998-10-01

    An asphalt concrete pavement (ACP) overlay over a rigid pavement represents a viable rehabilitation strategy. It can provide good serviceability at an initial construction cost that is substantially less than that of a rigid overlay rehabilitation. In addition, ACP overlays require less construction time, which can reduce user costs during construction. However, it may not be the most economical solution for long-term rehabilitation. Because of their relatively short service life, ACP overlays may require maintenance sooner than rigid overlays. And one of the more critical distresses that effectively determine the life span of the structure is reflection cracking. This report investigates alternative strategies that seek to prevent reflection cracking on ACP overlays.

  9. The Growth of Small Corrosion Fatigue Cracks in Alloy 7075

    NASA Technical Reports Server (NTRS)

    Piascik, R. S.

    2001-01-01

    The corrosion fatigue crack growth characteristics of small (less than 35 microns) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500X) crack length measurements in laboratory air and 1% NaCl environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.

  10. The Growth of Small Corrosion Fatigue Cracks in Alloy 7075

    NASA Technical Reports Server (NTRS)

    Piascik, Robert S.

    2015-01-01

    The corrosion fatigue crack growth characteristics of small (greater than 35 micrometers) surface and corner cracks in aluminum alloy 7075 is established. The early stage of crack growth is studied by performing in situ long focal length microscope (500×) crack length measurements in laboratory air and 1% sodium chloride (NaCl) environments. To quantify the "small crack effect" in the corrosive environment, the corrosion fatigue crack propagation behavior of small cracks is compared to long through-the-thickness cracks grown under identical experimental conditions. In salt water, long crack constant K(sub max) growth rates are similar to small crack da/dN.