Science.gov

Sample records for liquid-solid circulating fluidized

  1. Hydrodynamics Studies in a Liquid Solid Circulating Fluidized Bed of Varying Liquid Viscosity

    NASA Astrophysics Data System (ADS)

    Nirmala, G. S.; Muruganandam, L.

    2013-09-01

    To design an industrial liquid solid circulating fluidized bed system properly, it is important that the hydrodynamics be studied first. So far investigations have been carried out in a liquid solid circulating fluidized bed (LSCFB) with tap water as the liquid phase. There is still limited understanding on how particles are circulated in LSCFB with viscous fluids. The aim of our work was to characterize the hydrodynamics in a LSCFB with varying viscosity. Experiments were conducted in a fluidized bed riser of 0.1 m diameter by 2.4 m height with different viscous liquids, to study its effects of operating parameters namely; primary velocity, secondary velocity, total velocity, on the hydrodynamics characteristics of the LSCFB in terms of solid holdup, solid circulation rate and particle velocity. Experiments were conducted using water and glycerol at different concentration. The solid particle resin of 0.5 mm diameter was used for the experiment. The results indicate that the solid hold up in the riser is axially uniform for viscous liquids and increases with increase in auxiliary velocity. The average solid holdup found to decrease with increase in total velocity and increases with increase in liquid viscosity as the critical transitional velocity decreases with the increase in viscosity. The solid circulation rate is found to increase with increase in total velocity and auxiliary velocity, and also increases with increasing viscosity.

  2. Continuous protein recovery from whey using liquid-solid circulating fluidized bed ion-exchange extraction.

    PubMed

    Lan, Qingdao; Bassi, Amarjeet; Zhu, Jing-Xu Jesse; Margaritis, Argyrios

    2002-04-20

    A liquid-solid circulating fluidized bed (LSCFB) continuous ion-exchange extraction system has been investigated for total protein recovery from whey solutions under various operating conditions. The effectiveness of a dynamic seal was evaluated between the riser and the downcomer, and the best conditions for the establishment of this seal were established. Start-up studies indicated that the system is robust and stable. Under optimal conditions, a productivity of 8.2 g of total protein removed per hour per kilogram of resin was achieved with a protein removal efficiency of 78.4%. However, higher overall protein recovery of up to 90% was also achieved under other conditions, with lower protein concentration in the effluent and a lower overall productivity. PMID:11870606

  3. Modeling and simulation of liquid-solid circulating fluidized bed ion exchange system for continuous protein recovery.

    PubMed

    Mazumder, Jahirul; Zhu, Jingxu; Bassi, Amarjeet S; Ray, Ajay K

    2009-09-01

    Liquid-solid circulating fluidized bed (LSCFB) is an integrated two-column (downcomer and riser) system which can accommodate two separate processes (adsorption and desorption) in the same unit with continuous circulation of the solid particles between the two columns. In this study, a mathematical model based on the assumption of homogeneous fluidization was developed considering hydrodynamics, adsorption-desorption kinetics and liquid-solid mass transfer. The simulation results showed good agreement with the available experimental results for continuous protein recovery. A parametric sensitivity study was performed to better understand the influence of different operating parameters on the BSA adsorption and desorption capacity of the system. The model developed can easily be extended to other applications of LSCFB. PMID:19466748

  4. Biological nutrient removal from leachate using a pilot liquid-solid circulating fluidized bed bioreactor (LSCFB).

    PubMed

    Eldyasti, Ahmed; Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2010-09-15

    Biological treatment of landfill leachate is a concern due to toxicity, high ammonia, low biodegradable organic matter concentrations, and low carbon-to-nitrogen ratio. To study the reliability and commercial viability of leachate treatment using an integrated liquid-solid circulating fluidized bed bioreactor (LSCFB), a pilot-scale LSCFB was established at the Adelaide Pollution Control Plant, London, Ontario, Canada. Anoxic and aerobic columns were used to optimize carbon and nutrient removal capability from leachate using 600 microm lava rock with a total porosity of 61%, at empty bed contact times (EBCTs) of 0.55, 0.49, and 0.41 d. The LSCFB achieved COD, nitrogen, and phosphorus removal efficiencies of 85%, 80%, and 70%, respectively at a low carbon-to-nitrogen ratio of 3:1 and nutrients loading rates of 2.15 kg COD/(m(3) d), 0.70 kg N/(m(3) d), and 0.014 kg P/(m(3) d), as compared with 60-77% COD and 70-79% nitrogen removal efficiencies achieved by upflow anaerobic sludge blanket (UASB) and moving bed bioreactor (MBBR), respectively. The LSCFB effluent characterized by

  5. Investigation of a dual-particle liquid-solid circulating fluidized bed bioreactor for extractive fermentation of lactic acid.

    PubMed

    Patel, Manoj; Bassi, Amarjeet S; Zhu, Jesse J-X; Gomaa, Hassan

    2008-01-01

    A dual-particle liquid-solid circulating fluidized bed (DP-LSCFB) bioreactor has been constructed and investigated for the simultaneous production and extraction of lactic acid using immobilized Lactobacillus bulgaricus and ion-exchange resins. The apparatus consisted of a downer fluidized bed, 13 cm I.D. and 4.75 m tall, and a riser fluidized bed, 3.8 cm I.D. and 5.15 m in height. The lactic acid production and removal was carried out in the downer, while the riser was used for the recovery of lactic acid. A continuously recirculating bed of ion-exchange resin was used for adsorption of the produced acid as well as for maintaining optimum pH for bioconversion, thus eliminating the need for costly and complex chemical control approach used in conventional techniques. Studies using lactic acid aqueous solution as feed and sodium hydroxide solution as regeneration stream showed 93% lactic acid removal from the downer and 46% recovery in the riser under the conditions investigated. Such results prove the functionality of using the newly developed bioreactor design for the continuous production and recovery of products of biotechnological significance. PMID:19194893

  6. Soy protein recovery in a solvent-free process using continuous liquid-solid circulating fluidized bed ion exchanger.

    PubMed

    Prince, Andrew; Bassi, Amarjeet S; Haas, Christine; Zhu, Jesse X; Dawe, Jennifer

    2012-01-01

    Soy protein concentrates and soy protein isolates act as ingredients in bakery, meat and dairy products, baby formulas, starting materials for spun textured vegetable products, and other nutritional supplements. In this study, the effectiveness of a liquid-solid circulating fluidized bed (LSCFB) ion exchanger is demonstrated for the recovery of soluble soy proteins from full fat and defatted soy flour. Under steady-state operating conditions, about 50% of the proteins could be recovered from the feed streams entering the ion exchanger. The LSCFB was shown to be a promising system for the recovery of soy protein from both defatted and full fat soy flour solutions. As the ion exchange process captures dissolved proteins, the system may offer a less damaging form of processing compared with the acid precipitation process where soy protein aggregates form and functionality is affected. In addition, the LSCFB allows simultaneous adsorption and desorption of the proteins allowing for a continuous operation. No prefiltration of feed containing suspended particles is required as well, because fluidization is used in place of packed bed technology to improve on current ion exchange processes. PMID:22002948

  7. Load maximization of a liquid-solid circulating fluidized bed bioreactor for nitrogen removal from synthetic municipal wastewater.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2008-03-01

    A novel liquid-solid circulating fluidized bed bioreactor (LSCFB) configured with anoxic and aerobic columns and lava rock as the biofilm carrier was used to treat synthetic municipal wastewater. Four different empty bed contact times (EBCTs) of 0.82, 0.65, 0.55, and 0.44 h were examined to optimize nutrient removal capability of the system. The LSCFB demonstrated tertiary effluent quality organic and nitrogen removal efficiencies. Effluent characteristics of the LSCFB were soluble biological oxygen demand (SBOD)10 mg l(-1) and total nitrogen (TN)<10 mg l(-1) at organic loading rate (OLR) of 5.3 kg m(-3)d(-1) and nitrogen loading rate of 0.54 kg Nm(-3)d(-1). Remarkably low yields of 0.14, 0.17, 0.19, and 0.21 g VSS g(-1)COD were observed at OLR of 2.6, 3.2, 4.1 and 5.3 kg COD m(-3)d(-1), where increment of biomass growth and detachment rate were also experienced with increasing OLR. However the system demonstrated only 30% phosphorus removal, and mass balances along the anoxic and aerobic columns showed biological phosphorus removal in the system. Organic mass balance showed that approximately 40% of the influent COD was utilized in the anoxic column and the remaining COD was oxidized in the aerobic column. The system is very efficient in nitrification-denitrification, with more than 90% nitrification of ammonium and overall nitrogen removal in the LSCFB was 70+/-11% even at an EBCT of 0.44 h. PMID:18262217

  8. Multiobjective optimization of the operation of a liquid-solid circulating fluidized bed ion-exchange system for continuous protein recovery.

    PubMed

    Mazumder, Jahirul; Zhu, Jingxu; Bassi, Amarjeet S; Ray, Ajay K

    2009-08-01

    Like most real-life processes, the operation of liquid-solid circulating fluidized bed (LSCFB) system for continuous protein recovery is associated with several objectives such as maximization of production rate and recovery of protein, and minimization of amount solid ion-exchange resin requirement, all of which need to be optimized simultaneously. In this article, multiobjective optimization of a LSCFB system for continuous protein recovery was carried out using an experimentally validated mathematical model to find the scope for further improvements in its operation. Elitist non-dominated sorting genetic algorithm with its jumping gene adaptation was used to solve a number of bi- and tri-objective function optimization problems. The optimization resulted in Pareto-optimal solution, which provides a broad range of non-dominated solutions due to conflicting behavior of the operating parameters on the system performance indicators. Significant improvements were achieved, for example, the production rate at optimal operation increased by 33%, using 11% less solid compared to reported experimental results for the same recovery level. The effects of operating variables on the optimal solutions are discussed in detail. The multiobjective optimization study reported here can be easily extended for the improvement of LSCFB system for other applications. PMID:19378264

  9. Pilot-scale experience with biological nutrient removal and biomass yield reduction in a liquid-solid circulating fluidized bed bioreactor.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse; Islam, Mohammad

    2010-01-01

    A pilot-scale liquid-solid circulating fluidized bed (LSCFB) bioreactor was developed at the Adelaide Pollution Control Plant, London, Ontario, Canada, to study its commercial viability for biological nutrient removal. Lava rock particles of 600 microm were used as a biomass carrier media. The LSCFB removed approximately 90% organic, 80% nitrogen, and 70% phosphorus at loading rates of 4.12 kg COD/m3 x d, 0.26 kg N/m3 x d, and 0.052 kg P/m3 x d, and an empty bed contact time of 1.5 hours. Effluent characterized by < 1.0 mg NH4-N/L, < 5.0 mg NO3-N/ L, < 1.0 mg PO4-P/L, < 10 mg TN/L, < 10 mg SBOD/L, and 10 to 15 mg volatile suspended solids (VSS)/L can easily meet the criteria for nonpotable reuse of treated wastewater. The system removed nutrients without using any chemicals, and the secondary clarifier removed suspended solids removal without chemicals. A significant reduction (approximately 75%) in biomass yield to 0.12 to 0.16 g VSS/g chemical oxygen demand (COD) was observed, primarily because of long biological solids retention time (SRT) of 20 to 39 days and a combination of anoxic and aerobic COD consumption. PMID:20942332

  10. Photocatalytic degradation of bisphenol A using an integrated system of a new gas-liquid-solid circulating fluidized bed reactor and micrometer Gd-doped TiO2 particles.

    PubMed

    Cheng, Zhiliang; Quan, Xuejun; Xiang, Jinxin; Huang, Yuming; Xu, Yunlan

    2012-01-01

    A new gas-liquid-solid circulating fluidized bed photocatalytic reactor (GLSCFBPR) with internally placed multi-layered UV lamps was developed. Micrometer Gd-TiO2 particles and commercial nanometer P25-TiO2 were chosen as the photocatalysts, and the hazardous substance bisphenol A (BPA) was chosen as the model pollutant to investigate the performance of this new photocatalytic system. The results showed that the photocatalytic degradation efficiency of the micrometer Gd-TiO2 particles was similar to that of the nanometer P-25 particles at their respective optimum dosage but the former could be easily separated out by gravity. After investigating the effects of process parameters on the photocatalytic BPA degradation, the response surface method (RSM) was further used for process optimization. The interactions among process parameters, i.e., TiO2 concentration, superficial gas velocity and superficial liquid velocity were discovered and a related analysis was carried out to explore the underlying mechanism. A quadratic mathematic model was established and performed satisfactorily when used for prediction. The optimum conditions for this new process were as follows: TiO2 concentration 4.5 g/L, superficial gas velocity 7.83 x 10(-3) m/sec and superficial liquid velocity 8.65 x 10(-3) m/sec. PMID:23513453

  11. Predictive models of circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  12. TECHNOLOGY OVERVIEW: CIRCULATING FLUIDIZED-BED COMBUSTION

    EPA Science Inventory

    The report summarizes the current technical status of circulating fluidized-bed combustion (CFBC). Companies that are involved in investigating this technology and/or developing commercial systems are discussed, along with system descriptions and available cost information. CFBC ...

  13. Control of a Circulating Fluidized Bed

    SciTech Connect

    Shim, Hoowang; Rickards, Gretchen; Famouri, Parviz; Turton, Richard; Sams, W. Neal; Koduro, Praveen; Patankar, Amol; Davari, Assad; Lawson, Larry; Boyle, Edward J.

    2001-11-06

    Two methods for optimally controlling the operation of a circulating fluidized bed are being investigated, neural network control and Kalman filter control. The neural network controls the solids circulation rate by adjusting the flow of move air in the non-mechanical valve. Presented is the method of training the neural network from data generated by the circulating fluidized bed (CFB), the results of a sensitivity study indicating that adjusting the move air can control solids flow, and the results of controlling solids circulation rate. The Kalman filter approach uses a dynamic model and a measurement model of the standpipe section of the CFB. Presented are results showing that a Kalman filter can successfully find the standpipe bed height.

  14. Recycle device for circulating fluidized bed boilers

    SciTech Connect

    Wang, Q.; Luo, Z.Y.; Li, X.T.; Cheng, F.; Ni, M.J.; Cen, K.

    1997-12-31

    Because the pressure at the outlet of a separator is lower than that at an inlet of a furnace, a recycle device is one of the most important components of circulating fluidized bed boilers for handling circulating ash. Although it has been extensively used in circulating fluidized bed boilers, its properties have not yet been well understood. Many experiments have been conducted for a kind of recycle device and the operational properties were obtained. The experimental results show that the structure of the recycle device and aeration conditions have a strong influence on the solid flow rate and operational stability of the recycle device. The authors will discuss the effect of the major parameters, such as opening and aeration air at different locations, on solids flow rate. The operational considerations will be given in this paper.

  15. Heat transfer in circulating fluidized bed combustor

    SciTech Connect

    Bucak, O.; Dogan, O.M.; Uysal, B.Z.

    1999-07-01

    The importance of fluidized bed combustion in utilizing the energy of especially low quality coals is widely accepted. Among various fluidized bed combustion technologies, circulating fluidized beds are preferred as a result of the efforts to get higher combustion efficiencies. The aim of the present research was to investigate the applicability of this technology to Turkish lignites. To achieve this object a 6.5 m tall pilot circulating fluidized bed combustor with 155 mm diameter and all the auxiliary equipment were designed, constructed and tested using Seyitomer lignite of 0.9--2.38 mm in size. Heat transfer from the bed to the water cooling jackets was examined to recover the combustion energy. The inside heat transfer coefficient was determined to be around 121 W/m{sup 2} K for the suspension density of 20--55 kg/m{sup 3}. The agreement of the experimental findings with theoretical estimations was also checked. Furthermore, the thermal efficiency of the system for the heat recovered was found to be 63%.

  16. Predictive models for circulating fluidized bed combustors

    SciTech Connect

    Gidaspow, D.

    1989-11-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. The purpose of these models is to help American industry, such as Combustion Engineering, design and scale-up CFB combustors that are capable of burning US Eastern high sulfur coals with low SO{sub x} and NO{sub x} emissions. In this report, presented as a technical paper, solids distributions and velocities were computed for a PYROFLOW circulating fluidized bed system. To illustrate the capability of the computer code an example of coal-pyrite separation is included, which was done earlier for a State of Illinois project. 24 refs., 20 figs., 2 tabs.

  17. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  18. Cluster Dynamics in a Circulating Fluidized Bed

    SciTech Connect

    Guenther, C.P.; Breault, R.W.

    2006-11-01

    A common hydrodynamic feature in industrial scale circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  19. Hydrodynamic aspects of a circulating fluidized bed with internals

    SciTech Connect

    Balasubramanian, N.; Srinivasakannan, C.

    1998-06-01

    An attempt is made to examine the influence of internals (baffles) in the riser of the circulating fluidized bed. Experiments are conducted in a circulating fluidized bed, having perforated plates with different free areas. It is noticed from the present work that a circulating fluidized bed having 45% free area gives uniform solids concentration and pressure drop along the length of the riser. In addition to the uniformity, the circulating fluidized bed with internals gives higher pressure drop (solids concentration) compared to a conventional circulating fluidized bed. For internals having 67.6% free area the pressure drop is higher at the lower portion of the riser compared to the upper portion, similar to a conventional circulating fluidized bed. For 30% free area plates the solids concentration varies axially within the stage and remains uniform from stage to stage.

  20. Analysis for radiative heat transfer in a circulating fluidized bed

    SciTech Connect

    Steward, F.R.; Couturier, M.F.; Poolpol, S.

    1995-12-31

    The radiative heat transfer from the particles within a circulating fluidized bed has been determined for a number of different assumptions. Based on temperature profiles measured in an operating circulating fluidized bed burning coal, a procedure for predicting the radiative transfer from the solid particles to a cold wall is recommended. The radiative transfer from the solid particles to a cold wall makes up approximately 50% of the total heat transfer to the wall in a circulating fluidized bed combustor.

  1. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  2. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Keith, Raymond E.; Heller, Thomas J.; Bush, Stuart A.

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association's NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  3. Transients in a circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Baskakov, A. P.; Munts, V. A.; Pavlyuk, E. Yu.

    2013-11-01

    Transients in a circulating fluidized bed boiler firing biomass are considered. An attempt is made to describe transients with the use of concepts applied in the automatic control theory. The parameters calculated from an analysis of unsteady heat balance equations are compared with the experimental data obtained in the 12-MW boiler of the Chalmers University of Technology. It is demonstrated that these equations describe the transient modes of operation with good accuracy. Dependences for calculating the time constants of unsteady processes are obtained.

  4. Modeling biomass gasification in circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Miao, Qi

    In this thesis, the modeling of biomass gasification in circulating fluidized beds was studied. The hydrodynamics of a circulating fluidized bed operating on biomass particles were first investigated, both experimentally and numerically. Then a comprehensive mathematical model was presented to predict the overall performance of a 1.2 MWe biomass gasification and power generation plant. A sensitivity analysis was conducted to test its response to several gasifier operating conditions. The model was validated using the experimental results obtained from the plant and two other circulating fluidized bed biomass gasifiers (CFBBGs). Finally, an ASPEN PLUS simulation model of biomass gasification was presented based on minimization of the Gibbs free energy of the reaction system at chemical equilibrium. Hydrodynamics plays a crucial role in defining the performance of gas-solid circulating fluidized beds (CFBs). A 2-dimensional mathematical model was developed considering the hydrodynamic behavior of CFB gasifiers. In the modeling, the CFB riser was divided into two regions: a dense region at the bottom and a dilute region at the top of the riser. Kunii and Levenspiel (1991)'s model was adopted to express the vertical solids distribution with some other assumptions. Radial distributions of bed voidage were taken into account in the upper zone by using Zhang et al. (1991)'s correlation. For model validation purposes, a cold model CFB was employed, in which sawdust was transported with air as the fluidizing agent. A comprehensive mathematical model was developed to predict the overall performance of a 1.2 MWe biomass gasification and power generation demonstration plant in China. Hydrodynamics as well as chemical reaction kinetics were considered. The fluidized bed riser was divided into two distinct sections: (a) a dense region at the bottom of the bed where biomass undergoes mainly heterogeneous reactions and (b) a dilute region at the top where most of homogeneous

  5. Nucla circulating atmospheric fluidized bed demonstration project

    SciTech Connect

    Keith, Raymond E.

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute's decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  6. [Structure and fluidization of an internally circulating fluidized bed for FGD process].

    PubMed

    Yang, Liuchun; Yang, Wenqi; Tong, Zhiquan

    2003-09-01

    A new internally circulating fluidized bed for FGD process was developed, and different types of top and bottom structures were employed in the experiment to find out the best fluidized bed structure. Fluidizing status, the axial distribution of solid hold-up and the fluid mechanics under cold conditions were investigated. The results indicate that the unit can realize internally circulating of a large number of solid particles which presents an core-annulus structure when the velocity of fluidizing gas was at the range of 2.5 to 5 m/s, and that the solid density in the bed is higher than that in traditional equal diameter fluidized bed, which provide the equipment with potential for application in FGD process. PMID:14719258

  7. COMPUTATIONAL MODELING OF CIRCULATING FLUIDIZED BED REACTORS

    SciTech Connect

    Ibrahim, Essam A

    2013-01-09

    Details of numerical simulations of two-phase gas-solid turbulent flow in the riser section of Circulating Fluidized Bed Reactor (CFBR) using Computational Fluid Dynamics (CFD) technique are reported. Two CFBR riser configurations are considered and modeled. Each of these two riser models consist of inlet, exit, connecting elbows and a main pipe. Both riser configurations are cylindrical and have the same diameter but differ in their inlet lengths and main pipe height to enable investigation of riser geometrical scaling effects. In addition, two types of solid particles are exploited in the solid phase of the two-phase gas-solid riser flow simulations to study the influence of solid loading ratio on flow patterns. The gaseous phase in the two-phase flow is represented by standard atmospheric air. The CFD-based FLUENT software is employed to obtain steady state and transient solutions for flow modulations in the riser. The physical dimensions, types and numbers of computation meshes, and solution methodology utilized in the present work are stated. Flow parameters, such as static and dynamic pressure, species velocity, and volume fractions are monitored and analyzed. The differences in the computational results between the two models, under steady and transient conditions, are compared, contrasted, and discussed.

  8. Heat transfer in pressurized circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1997-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds (CFBs) operated at almost atmospheric pressure depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. No influence of the superficial gas velocity adjusted is present. Consequently, the wall-to-suspension heat transfer coefficient in the form of the Nusselt number can be described by the Archimedes number of the gas-solid-system and the pressure drop number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. However, with pressurized CFBs an influence of the superficial gas velocity on the wall-to-suspension heat transfer can be observed. Normalizing the superficial gas velocity in the form of the particle Froude number, two cases for the heat transfer in pressurized CFBs can be detected: with small particle Froude numbers (smaller than four) the same flow behavior and consequently the same heat transfer correlation is valid as it is for CFBs operated at almost atmospheric conditions; and with high particle Froude numbers (for example higher than four) the flow behavior immediately near the heat exchanger surface (CFB wall) can change. Instead of curtains of solids falling down with almost atmospheric pressure swirls of gas and solids can occur in the vicinity of the CFB wall when the static pressure is increased. With the change of the flow pattern near the CFB wall, i.e., the heat exchanger surface, a change of the heat transfer coefficient takes place. For the same Archimedes number, i.e., the same gas-solid system, and the same pressure drop number, i.e., the same cross-sectional average solids concentration, the Nusselt number, i.e., the heat transfer coefficient, increases when the flow pattern near the CFB wall changes from the curtain-type flow to that of the swirl-type flow. From experimentally obtained data in a cold running CFB a very simple correlation was

  9. Characteristics of oily sludge combustion in circulating fluidized beds.

    PubMed

    Zhou, Lingsheng; Jiang, Xiumin; Liu, Jianguo

    2009-10-15

    Incineration of oily sludge in circulating fluidized beds may be an effective way for its management in some cases. The objective of the present paper is to investigate combustion characteristics of oily sludge, which would be helpful and useful for the design and simulation of a circulating fluidized bed. Firstly, the pyrolysis and combustion of oily sludge were studied through some thermal analyses, which included the thermogravimetric (TG) analysis and the differential thermal analytical (DTA) analysis. It was found that the combustion of oily sludge might be the combustion of its pyrolysis products. Secondly, an experiment for measuring of main components of the volatile from oily sludge pyrolysis was carried out. Some mathematic correlations about the compositions of volatile from oily sludge devolatilization were achieved from the experimental results. Finally, the combustion characteristics of oily sludge was studied in a lab-scale circulating fluidized bed, which could obtain some information about the location of release and combustion of the volatiles. PMID:19482424

  10. Methods of forming a fluidized bed of circulating particles

    SciTech Connect

    Marshall, Douglas W.

    2011-05-24

    There is disclosed an apparatus for forming a fluidized bed of circulating particles. In an embodiment, the apparatus includes a bottom portion having a sidewall, the sidewall defining a curvilinear profile, and the bottom portion configured to contain a bed of particles; and a gas inlet configured to produce a column of gas to carry entrained particles therein. There is disclosed a method of forming a fluidized bed of circulating particles. In an embodiment, the method includes positioning particles within a bottom portion having a sidewall, the sidewall defining a curvilinear profile; producing a column of gas directed upwardly through a gas inlet; carrying entrained particles in the column of gas to produce a fountain of particles over the fluidized bed of circulating particles and subside in the particle bed until being directed inwardly into the column of gas within the curvilinear profile.

  11. Predictive models of circulating fluidized bed combustors. 12th technical progress report

    SciTech Connect

    Gidaspow, D.

    1992-07-01

    Steady flows influenced by walls cannot be described by inviscid models. Flows in circulating fluidized beds have significant wall effects. Particles in the form of clusters or layers can be seen to run down the walls. Hence modeling of circulating fluidized beds (CFB) without a viscosity is not possible. However, in interpreting Equations (8-1) and (8-2) it must be kept in mind that CFB or most other two phase flows are never in a true steady state. Then the viscosity in Equations (8-1) and (8-2) may not be the true fluid viscosity to be discussed next, but an Eddy type viscosity caused by two phase flow oscillations usually referred to as turbulence. In view of the transient nature of two-phase flow, the drag and the boundary layer thickness may not be proportional to the square root of the intrinsic viscosity but depend upon it to a much smaller extent. As another example, liquid-solid flow and settling of colloidal particles in a lamella electrosettler the settling process is only moderately affected by viscosity. Inviscid flow with settling is a good first approximation to this electric field driven process. The physical meaning of the particulate phase viscosity is described in detail in the chapter on kinetic theory. Here the conventional derivation resented in single phase fluid mechanics is generalized to multiphase flow.

  12. Refractory experience in circulating fluidized bed combustors, Task 7

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE's Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  13. Combustion model for staged circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Fang, Jianhua; Lu, Qinggang; Wang, Bo; Pan, Zhonggang; Wang, Dasan

    1997-03-01

    A mathematical model for atmospheric staged circulating fluidized bed combustion, which takes fluid dynamics, combustion, heat transfer, pollutants formation and retention, into account was developed in the Institute of Engineering Thermophysics (IET) recently. The model of gas solid flow at the bottom of the combustor was treated by the two-phase theory of fluidized bed and in the upper region as a core-annulus flow structure. The chemical species CO, CO2, H2, H2O, CH4, O2 and N2 were considered in the reaction process. The mathematical model consisted of sub-models of fluid namics, coal heterogeneous and gas homogeneous chemical reactions, heat transfer, particle fragmentation and attrition, mass and energy balance etc. The developed code was applied to simulate an operating staged circulating fluidized bed combustion boiler of early design and the results were in good agreement with the operating data. The main submodels and simulation results are given in this paper.

  14. Pulverized coal vs. circulating fluidized bed; An economic comparison

    SciTech Connect

    John, R.F. )

    1989-01-01

    As the power industry looks to the 1990s for expanded steam generation capacity, boiler owners will continue on their long-standing assignment to evaluate and select the best, lowest cost alternative to meet their energy needs. For coal-fired plants, this evaluation process includes pulverized coal-fired boilers (PC) and circulating fluidized bed boilers (CFB). The cost difference between these products is site specific and depends on several variables, including: boiler size, pressure, and temperature; operating variables, such as the costs for fuel, auxiliary power, SO{sub 2} reagent, and ash disposal; capital cost; and financial variables, such as evaluation period and interest rate. This paper provides a technical and economic comparison between a pulverized coal-fired boiler and circulating fluidized bed boiler.

  15. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. 1990 Annual report

    SciTech Connect

    Not Available

    1992-02-01

    The objective of this DOE Cooperative Agreement is to conduct a cost-shared clean coal technology project to demonstrate the feasibility of circulating fluidized bed combustion technology and to evaluate economic, environmental, and operational benefits of CFB steam generators on a utility scale. At the conclusion of the Phase 2 program, testing related to satisfying these objectives was completed. Data analysis and reporting are scheduled for completion by October 1991. (VC)

  16. Multiple model identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, Rupen; Famouri, P.; Woerner, B.D.; Turton, R.; •Ludlow, J.C.; Shadle, L.J.; Boyle, E.J.

    2008-05-13

    Solids circulation rate is an important parameter that is essential to the control and improved performance of a circulating fluidized bed system. The present work focuses on the identification of a cold flow circulating fluidized bed using a multiple model identification technique that considers the given set-up as a nonlinear dynamic system and predicts the solids circulation rate as a function of riser aeration, move air flow rate, and total riser pressure drop. The predictor model obtained from this technique is trained on glass beads data sets in which riser aeration and move air flow are varied randomly one at a time. The global linear state space model obtained from the N4SID algorithm is trained on the same data set and the prediction results of solids circulation rate from both these algorithms are tested against data obtained at operating conditions different from the training data. The comparison between the two methods shows that the prediction results obtained from the multiple model technique are better than those obtained from the global linear model. The number of local models is increased from two to five and two third order state space models are sufficient for the present sets of data.

  17. Wall-to-suspension heat transfer in circulating fluidized beds

    SciTech Connect

    Wirth, K.E.

    1995-12-31

    The wall-to-suspension heat transfer in circulating fluidized beds depends on the fluid mechanics immediately near the wall and on the thermal properties of the gas used. Experimental investigations of circulating fluidized beds of low dimensionless pressure gradients with different solid particles like bronze, glass and polystyrene at ambient temperatures showed no influence of the conductivity and the heat capacity of the solids on the heat transfer coefficient. Consequently the heat transfer coefficient in the form of the dimensionless Nusselt number can be described by the dimensionless numbers which characterize the gas-solid-flow near the wall. These numbers are the Archimedes number and the pressure drop-number. The last number relates the cross-sectional average solids concentration to the solids concentration at minimum fluidization condition. With the aid of a model of segregated vertical gas-solid flow, the flow pattern in the wall region can be calculated and thus the wall heat transfer which depends only on heat conduction in the gas and on the convective heat transfer by the gas. With elevated suspension temperatures, radiation contributes additionally to the heat transfer. When the solids concentration is low, the effect of the radiation on the heat transfer is high. Increasing solids concentration results in a decrease of the radiation effect due to the wall being shielded from the radiation of the hot particles in the core region by the cold solids clusters moving down the wall. A simple correlation is presented for calculating the wall-to-suspension heat transfer in circulating fluidized beds.

  18. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  19. Cold-Flow Circulating Fluidized-Bed Identification

    SciTech Connect

    Parviz Famouri

    2005-07-01

    In a variety of industrial applications, the use of a circulating fluidized bed (CFB) provides various advantages, such as reducing environmental pollution and increasing process efficiency. The application of circulating fluidized bed technology contributes to the improvement of gas-solid contact, reduction of the cross-sectional area with the use of higher superficial velocities, the use of the solids circulation rate as an additional control variable, and superior radial mixing, Grace et al. [1]. In order to improve raw material usage and utility consumption, optimization and control of CFB is very important, and an accurate, real time model is required to describe and quantify the process. Currently there is no accepted way to construct a reliable model for such a complex CFB system using traditional methods, especially at the pilot or industrial scale. Three major obstacles in characterizing the system are: 1) chaotic nature of the system; 2) non-linearity of the system, and 3) number of immeasurable unknowns internal to the system,[2]. Advanced control theories and methods have the ability to characterize the system, and can overcome all three of these obstacles. These methods will be discussed in this report.

  20. Linear system identification of a cold flow circulating fluidized bed

    SciTech Connect

    Panday, R; Woerner, B D; Ludlow, J C; Shadle, L J; Boyle, E J

    2009-02-01

    Knowledge of the solids circulation rate (SCR) is essential to the control and improved performance of a circulating fluidized bed system. In the present work, the noise model is derived using the prediction error method considering process and measurement noises acting on the cold flow circulating fluidized bed (CFCFB) with a cork particulate material. The outputs of the initial model are the total pressure drop across the riser, the pressure drop across the crossover, the pressure drop across the primary cyclone, the total pressure drop across the stand-pipe, the pressure drop across the loop seal, and the SCR. The stochastic estimate of SCR is determined from the noise model using the stochastic pressure drop estimates. The deterministic estimate is obtained through the inputs taken as move air flow, riser aeration, and loop seal fluidization air that are all independent variables of the given setup and under the control of the user. The theory has been developed to convert a complete blackbox model to a grey box model through the output-to-state transformation such that both the models of the CFCFB consists of all these output variables as the states of the system, and only pressure drops across the system as the output measurements. Thus, the final models do not include any fictitious terms and they are defined only in terms of physical parameters of the given system. Both components of SCR are separately analysed. The combined SCR response of both the noise model and deterministic model is compared with the validation data set of this state variable in terms of modelfit, and the results are shown.

  1. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project. Annual report, 1988

    SciTech Connect

    Not Available

    1991-01-01

    This Annual Report on Colorado-Ute Electric Association`s NUCLA Circulating Fluidized Bed (CFB) Demonstration Program covers the period from February 1987 through December 1988. The outline for presentation in this report includes a summary of unit operations along with individual sections covering progress in study plan areas that commenced during this reporting period. These include cold-mode shakedown and calibration, plant commercial performance statistics, unit start-up (cold), coal and limestone preparation and handling, ash handling system performance and operating experience, tubular air heater, baghouse operation and performance, materials monitoring, and reliability monitoring. During this reporting period, the coal-mode shakedown and calibration plan was completed. (VC)

  2. Pressurized circulating fluidized-bed combustion for power generation

    SciTech Connect

    Weimer, R.F.

    1995-08-01

    Second-generation Pressurized Circulating Fluidized Bed Combustion (PCFBC) is the culmination of years of effort in the development of a new generation of power plants which can operate on lower-quality fuels with substantially improved efficiencies, meet environmental requirements, and provide a lower cost of electricity. Air Products was selected in the DOE Clean Coal Technology Round V program to build, own, and operate the first commercial power plant using second-generation PCFBC technology, to be located at an Air Products chemicals manufacturing facility in Calvert City, Kentucky. This paper describes the second-generation PCFBC concept and its critical technology components.

  3. Phase shift method to estimate solids circulation rate in circulating fluidized beds

    SciTech Connect

    Ludlow, James Christopher; Panday, Rupen; Shadle, Lawrence J.

    2013-01-01

    While solids circulation rate is a critical design and control parameter in circulating fluidized bed (CFB) reactor systems, there are no available techniques to measure it directly at conditions of industrial interest. Cold flow tests have been conducted at NETL in an industrial scale CFB unit where the solids flow has been the topic of research in order to develop an independent method which could be applied to CFBs operating under the erosive and corrosive high temperatures and pressures of a coal fired boiler or gasifier. The dynamic responses of the CFB loop to modest modulated aeration flows in the return leg or standpipe were imposed to establish a periodic response in the unit without causing upset in the process performance. The resulting periodic behavior could then be analyzed with a dynamic model and the average solids circulation rate could be established. This method was applied to the CFB unit operated under a wide range of operating conditions including fast fluidization, core annular flow, dilute and dense transport, and dense suspension upflow. In addition, the system was operated in both low and high total solids inventories to explore the influence of inventory limiting cases on the estimated results. The technique was able to estimate the solids circulation rate for all transport circulating fluidized beds when operating above upper transport velocity, U{sub tr2}. For CFB operating in the fast fluidized bed regime (i.e., U{sub g}< U{sub tr2}), the phase shift technique was not successful. The riser pressure drop becomes independent of the solids circulation rate and the mass flow rate out of the riser does not show modulated behavior even when the riser pressure drop does.

  4. Two-dimensional model for circulating fluidized-bed reactors

    SciTech Connect

    Schoenfelder, H.; Kruse, M.; Werther, J.

    1996-07-01

    Circulating fluidized bed reactors are widely used for the combustion of coal in power stations as well as for the cracking of heavy oil in the petroleum industry. A two-dimensional reactor model for circulating fluidized beds (CFB) was studied based on the assumption that at every location within the riser, a descending dense phase and a rising lean phase coexist. Fluid mechanical variables may be calculated from one measured radial solids flux profile (upward and downward). The internal mass-transfer behavior is described on the basis of tracer gas experiments. The CFB reactor model was tested against data from ozone decomposition experiments in a CFB cold flow model (15.6-m height, 0.4-m ID) operated in the ranges 2.5--4.5 m/s and 9--45 kg/(m{sup 2}{center_dot}s) of superficial gas velocity and solids mass flux, respectively. Based on effective reaction rate constants determined from the ozone exit concentration, the model was used to predict the spatial reactant distribution within the reactor. Model predictions agreed well with measurements.

  5. Pneumatic jet-control valve for dual circulating fluidized beds

    NASA Astrophysics Data System (ADS)

    Jiang, Haibo; Dong, Pengfei; Zhu, Zhiping; Wang, Kun; Zhang, Yukui; Lu, Qinggang

    2015-11-01

    With the rapid development of circulating fluidized bed (CFB) technology in different fields, the disadvantages of conventional non-mechanical valves are becoming more apparent, and they are not suitable to be used in complex CFB systems. In this paper, a novel non-mechanical valve named the jet-control valve is presented which can avoid the fluidization of solid particles. The feasibility and performance characteristics of the new valve are investigated with a cold-model dual CFB. The results show that compared with the conventional non-mechanical valve, the jet-control valve can transfer solid particles steadily over a larger range, prevent artesian flow, and improve the leakage characteristics. The effects of the operating parameters and structural parameters on the minimum aeration velocity, solid flow rate, and maximum solid flow rate are studied. A two-valve model is proposed to explain the transport capacity of the valve for one jet pipe. A semi-theoretical expression is obtained based on the experimental data with a maximum deviation of 30% providing useful guide for scaling-up the design.

  6. Nucla circulating atmospheric fluidized bed demonstration project. Final report

    SciTech Connect

    Not Available

    1991-10-01

    Colorado-Ute Electric Association began a study to evaluate options for upgrading and extending the life of its Nucla power station in 1982. Located in southwestern Colorado near the town of Nucla, this station was commissioned in 1959 with a local bituminous coal as its design fuel for three identical stoker-fired units, each rated at 12.6 MW(e). Poor station efficiency, high fuel costs, and spiraling boiler maintenance costs forced the Nucla Station into low priority in the CUEA dispatch order as early as 1981. Among the options CUEA considered was to serve as a host utility to demonstrate Atmospheric Fluidized Bed Combustion (AFBC) technology. The anticipated environmental benefits and apparent attractive economics of a circulating AFBC led to Colorado-Ute`s decision to proceed with the design and construction of a demonstration project in 1984 at the Nucla facility.

  7. Erosivity of particles in circulating fluidized bed combustors

    SciTech Connect

    Levy, A.V.; Wang, B.Q.; Geng, G.Q. ); Mack, W. )

    1989-01-01

    The metal wastage of superheater tubes in the convection pass region of circulating fluidized bed combustors (CFBC) is a current problem. An investigation was carried out to determine what kinds of metal loss rates and mechanisms occurred when the various types of particles in CFBC's were used as the erodent in a laboratory blast nozzle tester. The laboratory tests were compared to in-service exposures. A loss mechanism was established that was based on metal losses and the observed microstructures of E-C surfaces. It was additionally determined that more angular and larger size particles have a greater level of erosivity and that the particles must be strong enough not to shatter upon impact in order to be erosive. Favorable comparisons between laboratory and in-service loss mechanisms are reported.

  8. Detachment of multi species biofilm in circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Nakhla, George; Zhu, Jingxu

    2005-11-20

    In this study, the detachment rates of various microbial species from the aerobic and anoxic biofilms in a circulating fluidized bed bioreactor (CFBB) with two entirely separate aerobic and anoxic beds were investigated. Overall detachment rate coefficients for biomass, determined on the basis of volatile suspended solids (VSS), glucose and protein as well as for specific microbial groups, i.e., for nitrifiers, denitrifiers, and phosphorous accumulating organisms (PAOs), were established. Biomass detachment rates were found to increase with biomass attachment on carrier media in both beds. The detachment rate coefficients based on VSS were significantly affected by shear stress, whereas for protein, glucose and specific microbial groups, no significant effect of shear stress was observed. High detachment rates were observed for the more porous biofilm structure. The presence of nitrifiers in the anoxic biofilm and denitrifiers in the aerobic biofilm was established by the specific activity measurements. Detachment rates of PAOs in aerobic and anoxic biofilms were evaluated. PMID:16028296

  9. Internal circulating fluidized bed incineration system and design algorithm.

    PubMed

    Tian, W D; Wei, X L; Li, J; Sheng, H Z

    2001-04-01

    The internal circulating fluidized bed (ICFB) system is characterized with fast combustion, low emission, uniformity of bed temperature and controllability of combustion process. It is a kind of novel clean combustion system, especially for the low-grade fuels, such as municipal solid waste (MSW). The experimental systems of ICFB with and without combustion were designed and set up in this paper. A series of experiments were carried out for further understanding combustion process and characteristics of several design parameters for MSW. Based on the results, a design routine for the ICFB system was suggested for the calculation of energy balance, airflow rate, heat transfer rate, and geometry arrangement. A test system with ICFB combustor has been set up and the test results show that the design of the ICFB system is successful. PMID:11590739

  10. Design and Application of Novel Horizontal Circulating Fluidized Bed Boiler

    NASA Astrophysics Data System (ADS)

    Lit, Q. H.; Zhang, Y. G.; Meng, A. H.

    The vertical circulating fluidized bed (CFB) boiler has been found wide application in power generation and tends to be enlarged in capacity. Because CFB is one of environment friendly and high efficiency combustion technologies, the CFB boiler has also been expected to be used in the industrial area, such as textile mill, region heating, brewery, seed drying and so on. However, the necessary height of furnace is hard to be implemented for CFB with especially small capacity. Thereby, a novel horizontal circulating fluidized bed boiler has been proposed and developed. The horizontal CFB is composed of primary combustion chamber, secondary combustion chamber, burnout chamber, cyclone, loop seal, heat recovery area. The primary combustion chamber is a riser like as that in vertical CFB, and the secondary combustion chamber is a downward passage that is a natural extension of the primary riser, which can reduce the overall height of the boiler. In some extent, the burnout chamber is also the extension of primary riser. The capacity of horizontal CFB is about 4.2-24.5MWth (6-35t/h) steam output or equivalent hot water supply. The hot water boiler of 7MWth and steam boilers of 4.2MWth (6t/h) and 10.5MWth (15t/h) are all designed and working well now. The three units of hot water horizontal CFB boiler were erected in the Neimenggu Autonomous Region, Huhehaote city for region heating. The three units of steam horizontal CFB has been installed in Yunnan, Jiang Xi and Guangdong provinces, respectively. The basic principle for horizontal CFB and experiences for designing and operating are presented in this paper. Some discussions are also given to demonstrate the promising future of horizontal CFB.

  11. Improvement of continuous solid circulation rate measurement in a cold flow circulating fluidized bed

    SciTech Connect

    Ludlow, J.C.; Monazam, E.R.; Shadle, L.J.

    2008-03-10

    A method is described to independently estimate the solids velocity and voidage in the moving bed portion of the NETL circulating fluidized bed (CFB). These quantities are used by a device that continuously measures the solids circulation rate. The device is based on the use of a rotating Spiral vane installed in the standpipe of a circulating fluid bed (CFB). Correlations were developed from transient experiments and steady state mass balance data to correct the solids velocity and solids fraction in the standpipe as a function of standpipe aeration rate. A set of statisticallydesigned experiments was used to establish the need for these corrections and to verify the accuracy of solid circulation rate measurements after correction. The differences between the original and corrected measurements were quantitatively compared.

  12. Integrated drying and incineration of wet sewage sludge in combined bubbling and circulating fluidized bed units.

    PubMed

    Li, Shiyuan; Li, Yunyu; Lu, Qinggang; Zhu, Jianguo; Yao, Yao; Bao, Shaolin

    2014-12-01

    An original integrated drying and incineration technique is proposed to dispose of sewage sludge with moisture content of about 80% in a circulating fluidized bed. This system combines a bubbling fluidized bed dryer with a circulating fluidized bed incinerator. After drying, sewage sludge with moisture less than 20% is transported directly and continuously from the fluidized bed dryer into a circulating fluidized bed incinerator. Pilot plant results showed that integrated drying and incineration is feasible in a unique single system. A 100 t/d Sewage Sludge Incineration Demonstration Project was constructed at the Qige sewage treatment plant in Hangzhou City in China. The operational performance showed that the main operation results conformed to the design values, from which it can be concluded that the scale-up of this technique is deemed both feasible and successful. PMID:25263217

  13. Analysis of the acceleration region in a circulating fluidized bed riser operating above fast fluidization velocities

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.

    2008-11-05

    In commercial circulating fluidized bed (CFB) processes the acceleration zone greatly contributes to solids mixing, gas and solids dispersion, and particle residence times. A new analysis was developed to describe the relative gas-solids concentration in the acceleration region of a transport system with air as the fluidizing agent for Geldart-type B particles. A theoretical expression was derived from a drag relationship and momentum and continuity equations to describe the evolution of the gas-solids profile along the axial direction. The acceleration zone was characterized using nondimensional analysis of the continuum equations (balances of masses and momenta) that described multiphase flows. In addition to acceleration length, the boundary condition for the solids fraction at the bottom of the riser and the fully developed regions were measured using an industrial scale CFB of 0.3 m diameter and 15 m tall. The operating factors affecting the flow development in the acceleration region were determined for three materials of various sizes and densities in core annular and dilute regimes of the riser. Performance data were taken from statistically designed experiments over a wide range of Fr (0.5-39), Re (8-600), Ar (29-3600), load ratio (0.2-28), riser to particle diameter ratio (375-5000), and gas to solids density ratio (138-1381). In this one-dimensional system of equations, velocities and solid fractions were assumed to be constant over any cross section. The model and engineering correlations were compared with literature expressions to assess their validity and range of applicability. These expressions can be used as tools for simulation and design of a CFB riser and can also be easily coupled to a kinetics model for process simulation.

  14. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2006-07-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2006 through June 30, 2006. Substantial progress was made on the development and application of software for the effective operation and safe control of the Circulating Fluidized-Bed (CFB) Combustor, as well as for the display and logging of acquired data and operating parameters.

  15. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2001-07-10

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  16. Computer modeling of a CFB (circulating fluidized bed) gasifier

    SciTech Connect

    Gidaspow, D.; Ding, J.

    1990-06-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. This report presents an extension of our cold flow modeling of a CFB given in our first quarterly report of this project and published in Numerical Methods for Multiphase Flows'' edited by I. Celik, D. Hughes, C. T. Crowe and D. Lankford, FED-Vol.91, American Society of Mechanical Engineering, pp47--56 (1990). The title of the paper is Multiphase Navier-Stokes Equation Solver'' by D. Gidaspow, J. Ding and U.K. Jayaswal. To the two dimensional code described in the above paper we added the energy equations and the conservation of species equations to describe a synthesis gas from char producer. Under the simulation conditions the injected oxygen reacted near the inlet. The solid-gas mixing was sufficiently rapid that no undesirable hot spots were produced. This simulation illustrates the code's capability to model CFB reactors. 15 refs., 20 figs.

  17. Heavy metal characterization of circulating fluidized bed derived biomass ash.

    PubMed

    Li, Lianming; Yu, Chunjiang; Bai, Jisong; Wang, Qinhui; Luo, Zhongyang

    2012-09-30

    Although the direct combustion of biomass for energy that applies circulating fluidized bed (CFB) technology is steadily expanding worldwide, only few studies have conducted an environmental assessment of biomass ash thus far. Therefore, this study aims to integrate information on the environmental effects of biomass ash. We investigated the concentration of heavy metal in biomass ash samples (bottom ash, cyclone ash, and filter ash) derived from a CFB boiler that combusted agricultural and forest residues at a biomass power plant (2×12 MW) in China. Ash samples were gathered for the digestion and leaching test. The heavy metal content in the solution and the leachate was studied via an inductively coupled plasma-mass spectrometer and a Malvern Mastersizer 2000 mercury analyzer. Measurements for the chemical composition, particle size distribution, and the surface morphology were carried out. Most of the metals in cyclone ash particles were enriched, whereas Ti and Hg were enriched in filter ash. Residence time contributed most to heavy metal enrichment. Under HJ/T 300 conditions, the heavy metals showed serious leaching characteristics. Under EN 12457-2 conditions, leaching behavior was hardly detected. PMID:22840499

  18. DEVELOPMENT OF PRESSURIZED CIRCULATING FLUIDIZED BED PARTIAL GASIFICATION MODULE (PGM)

    SciTech Connect

    Unknown

    2002-03-29

    Foster Wheeler Development Corporation is working under DOE contract No. DE-FC26-00NT40972 to develop a partial gasification module (PGM) that represents a critical element of several potential coal-fired Vision 21 plants. When utilized for electrical power generation, these plants will operate with efficiencies greater than 60% while producing near zero emissions of traditional stack gas pollutants. The new process partially gasifies coal at elevated pressure producing a coal-derived syngas and a char residue. The syngas can be used to fuel the most advanced power producing equipment such as solid oxide fuel cells or gas turbines or processed to produce clean liquid fuels or chemicals for industrial users. The char residue is not wasted; it can also be used to generate electricity by fueling boilers that drive the most advanced ultra-supercritical pressure steam turbines. The unique aspect of the process is that it utilizes a pressurized circulating fluidized bed partial gasifier and does not attempt to consume the coal in a single step. To convert all the coal to syngas in a single step requires extremely high temperatures ({approx}2500 to 2800 F) that melt and vaporize the coal and essentially drive all coal ash contaminants into the syngas. Since these contaminants can be corrosive to power generating equipment, the syngas must be cooled to near room temperature to enable a series of chemical processes to clean the syngas. Foster Wheeler's process operates at much lower temperatures that control/minimize the release of contaminants; this eliminates/minimizes the need for the expensive, complicated syngas heat exchangers and chemical cleanup systems typical of high temperature gasification. By performing the gasification in a circulating bed, a significant amount of syngas can still be produced despite the reduced temperature and the circulating bed allows easy scale up to large size plants. Rather than air, it can also operate with oxygen to facilitate

  19. Influence of wall roughness on the hydrodynamics in a circulating fluidized bed

    SciTech Connect

    Zhou, J.; Grace, J.R.; Brereton, C.H.M.; Lim, C.J.

    1996-04-01

    Many efforts have been made to explore the particle and gas behavior in circulating fluidized beds during the last decade. Glicksman et al. (1991) reported that protrusions as small as one particle diameter may cause a change in the voidage of a circulating fluidized bed. Since the walls of CFB combustors and other commercial CFB reactors can be quite rough, with roughness elements sometimes several times the mean particle diameter, the roughness could have a significant influence on the hydrodynamics, affecting mixing, gas-solid contacting, and heat and mass transfer in circulating fluidized-bed processes. It is therefore important to explore the influence of wall roughness on riser hydrodynamics. No other previous work has been reported on this topic. Here, the influence of wall roughness on CFB hydrodynamics is identified by comparing the experimental results from a riser with rough walls with those from the same riser having smooth surfaces.

  20. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler.

    PubMed

    You, Changfu; Xu, Xuchang

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. PMID:18505001

  1. Utilization of ventilation air methane as a supplementary fuel at a circulating fluidized bed combustion boiler

    SciTech Connect

    Changfu You; Xuchang Xu

    2008-04-01

    Ventilation air methane (VAM) accounts for 60-80% of the total emissions from underground coal mining activities in China, which is of serious greenhouse gas concerns as well as a waste of valuable fuel sources. This contribution evaluates the use of the VAM utilization methods as a supplementary fuel at a circulating fluidized bed combustion boiler. The paper describes the system design and discusses some potential technical challenges such as methane oxidation rate, corrosion, and efficiency. Laboratory experimentation has shown that the VAM can be burnt completely in circulated fluidized bed furnaces, and the VAM oxidation does not obviously affect the boiler operation when the methane concentration is less than 0.6%. The VAM decreased the incomplete combustion loss for the circulating fluidized bed combustion furnace. The economic benefit from the coal saving insures that the proposed system is more economically feasible. 17 refs., 3 figs., 1 tab.

  2. Refractory experience in circulating fluidized bed combustors, Task 7. Final report

    SciTech Connect

    Vincent, R.Q.

    1989-11-01

    This report describes the results of an investigation into the status of the design and selection of refractory materials for coal-fueled circulating fluidized-bed combustors. The survey concentrated on operating units in the United States manufactured by six different boiler vendors: Babcock and Wilcox, Combustion Engineering, Foster Wheeler, Keeler Dorr-Oliver, Pyropower, and Riley Stoker. Information was obtained from the boiler vendors, refractory suppliers and installers, and the owners/operators of over forty units. This work is in support of DOE`s Clean Coal Technology program, which includes circulating fluidized-bed technology as one of the selected concepts being evaluated.

  3. Model-free adaptive control of supercritical circulating fluidized-bed boilers

    SciTech Connect

    Cheng, George Shu-Xing; Mulkey, Steven L

    2014-12-16

    A novel 3-Input-3-Output (3.times.3) Fuel-Air Ratio Model-Free Adaptive (MFA) controller is introduced, which can effectively control key process variables including Bed Temperature, Excess O2, and Furnace Negative Pressure of combustion processes of advanced boilers. A novel 7-input-7-output (7.times.7) MFA control system is also described for controlling a combined 3-Input-3-Output (3.times.3) process of Boiler-Turbine-Generator (BTG) units and a 5.times.5 CFB combustion process of advanced boilers. Those boilers include Circulating Fluidized-Bed (CFB) Boilers and Once-Through Supercritical Circulating Fluidized-Bed (OTSC CFB) Boilers.

  4. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2004-10-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2004 through September 30, 2004. The following tasks have been completed. First, renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have started. Second, the design if the component parts of the CFBC system have been reviewed and finalized so that the drawings may be released to the manufacturers during the next quarter. Third, the experiments for solid waste (chicken litter) incineration have been conducted using a Thermogravimetric Analyzer (TGA). This is in preparation for testing in the simulated fluidized-bed combustor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  5. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-01-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2004 through December 31, 2004. The following tasks have been completed. First, the renovation of the new Combustion Laboratory and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building have proceeded well. Second, the detailed design of supporting and hanging structures for the CFBC was completed. Third, the laboratory-scale simulated fluidized-bed facility was modified after completing a series of pretests. The two problems identified during the pretest were solved. Fourth, the carbonization of chicken waste and coal was investigated in a tube furnace and a Thermogravimetric Analyzer (TGA). The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter has been outlined in this report.

  6. [Radiation transformation mechanism in a photocatalytic reactor of three-phase internal circulating fluidized bed].

    PubMed

    You, Hong; Luo, Wei-nan; Yao, Jie; Chen, Ping; Cai, Wei-min

    2005-01-01

    A novel three-phase internal circulating fluidized bed photocatalytic reactor was established and the radiation transformation in which was investigated. The experimental results indicate that with the interaction of gas and solid (gas flux > 0.3m3/h), the radiation transformation in the reactor along radial direction conforms to a definite exponential function, which agrees to formula Rose about the rules of light intensity distribution through evenly suspended particles. The value of radiation energy is affected by the initial light intensity, the concentration of photocatalyst and the thickness of liquid layer. The aerated gas amount only influence the state of the fluidized bed and has little effect on the distribution of light intensity along radical direction. Photocatalytic degradation of Rhodamine B indicate that the efficiency of three-phase internal circulating fluidized bed is much higher than slurry bed. The optimal catalyst concentration of this system is 10 - 12g/L. PMID:15859420

  7. PARTICLE FLOW, MIXING, AND CHEMICAL REACTION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A mixing model has been developed to simulate the particle residence time distribution (RTD) in a circulating fluidized bed absorber (CFBA). Also, a gas/solid reaction model for sulfur dioxide (SO2) removal by lime has been developed. For the reaction model that considers RTD dis...

  8. A MODEL FOR FINE PARTICLE AGGLOMERATION IN CIRCULATING FLUIDIZED BED ABSORBERS

    EPA Science Inventory

    A model for fine particle agglomeration in circulating fluidized bed absorbers (CFBAS) has been developed. It can model the influence of different factors on agglomeration, such as the geometry of CFBAs, superficial gas velocity, initial particle size distribution, and type of ag...

  9. Study on biomass circulation and gasification performance in a clapboard-type internal circulating fluidized bed gasifier.

    PubMed

    Zhou, Zhao-qiu; Ma, Long-long; Yin, Xiu-li; Wu, Chuang-zhi; Huang, Li-cheng; Wang, Chu

    2009-01-01

    We investigated the solid particle flow characteristics and biomass gasification in a clapboard-type internal circulating fluidized bed reactor. The effect of fluidization velocity on particle circulation rate and pressure distribution in the bed showed that fluidization velocities in the high and low velocity zones were the main operational parameters controlling particle circulation. The maximum internal circulation rates in the low velocity zone came almost within the range of velocities in the high velocity zone, when u(H)/u(mf)=2.2-2.4 for rice husk and u(H)/u(mf)=3.5-4.5 for quartz sand. In the gasification experiment, the air equivalence ratio (ER) was the main controlling parameter. Rice husk gasification gas had a maximum heating value of around 5000 kJ/m(3) when ER=0.22-0.26, and sawdust gasification gas reached around 6000-6500 kJ/m(3) when ER=0.175-0.24. The gasification efficiency of rice husk reached a maximum of 77% at ER=0.28, while the gasification efficiency of sawdust reached a maximum of 81% at ER=0.25. PMID:19393730

  10. Impact of the Circulating Fluidized Bed Riser on the Performance of a Loopseal Nonmechanical Valve

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.; Mei, J.S.

    2007-03-14

    Most advanced coal-fuel power systems require the transfer and control of solids between two or more vessels. In many instances, the key to a successful process operation is how well the solids transfer and control system has been designed. This is particularly true in a transport gasifier and circulating fluidized bed (CFB) combustors, which are dependent upon the rapid and reliable circulation of solids to maintain a constant solids concentration in the CFB. Proper design and operation of solids returning systems are essential to the performance and operation of CFB combustion systems. An experimental investigation was conducted at the National Energy Technology Laboratory (NETL) of the U.S. Department of Energy (DOE) to study the flow and control of a light material (cork), which has a particle density of 189 kg/m3 and a mean diameter of 812 ím, through a nonmechanical valve, or loopseal, in a 0.3 m diameter CFB cold model. Fluidizing this material in ambient air approximates the same gas:solids density ratio as coal and coal char in a pressurized gasifier. The loopseal is composed of the lower section of the standpipe, an upward-flowing fluidized-bed section, and a downwardly angled overflow tube which is connected to the desired return point at the bottom of the riser. In the nonmechanical valve, both the standpipe and the fluidized-bed up-flow section of the loopseal were aerated and fluidized with air, respectively. The objective of this study was to investigate the effects of standpipe aeration, loopseal aeration, solids inventory, and superficial gas velocity through the riser on the flow rate of circulating solids. A correlation that predicts the solids flow rate as a function of these variables was developed. Comparison of the correlation with the experimental data is discussed. Pressure drop across the fluidized-bed up-flow section of the loopseal was found to increase slightly with the solid flow rates.

  11. Results of theoretical and experimental studies of hydrodynamics of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors

    NASA Astrophysics Data System (ADS)

    Ryabov, G. A.; Folomeev, O. M.; Sankin, D. A.; Melnikov, D. A.

    2015-02-01

    Problems of the calculation of circulation loops in circulating fluidized bed reactors and systems with interconnected reactors (polygeneration systems for the production of electricity, heat, and useful products and chemical cycles of combustion and gasification of solid fuels)are considered. A method has been developed for the calculation of circulation loop of fuel particles with respect to boilers with circulating fluidized bed (CFB) and systems with interconnected reactors with fluidized bed (FB) and CFB. New dependences for the connection between the fluidizing agent flow (air, gas, and steam) and performance of reactors and for the whole system (solids flow rate, furnace and cyclone pressure drops, and bed level in the riser) are important elements of this method. Experimental studies of hydrodynamics of circulation loops on the aerodynamic unit have been conducted. Experimental values of pressure drop of the horizontal part of the L-valve, which satisfy the calculated dependence, have been obtained.

  12. Fine-grid simulations of gas-solids flow in a circulating fluidized bed

    SciTech Connect

    Benyahia, S.

    2012-01-01

    This research note demonstrates that more accurate predictions of a two-fluid model for the riser section of a circulating fluidized bed are obtained as the grid size is equally refined along all the directions of the gas-particle flow. However, two-fluid simulations of large-scale fluidized beds with such a fine mesh are currently computationally prohibitive. Alternatively,subgrid models can significantly reduce the simulation time of multiphase flow by using coarse mesh, whereas maintaining a high level of accuracy.

  13. Cleaning and Heat Transfer in Heat Exchanger with Circulating Fluidized Beds

    NASA Astrophysics Data System (ADS)

    Kang, Ho Keun; Ahn, Soo Whan; Choi, Jong Woong; Lee, Byung Chang

    2010-06-01

    Fluidized bed type heat exchangers are known to increase the heat transfer and prevent the fouling. For proper design of circulating fluidized bed heat exchanger it is important to know the effect of design and operating parameters on the bed to the wall heat transfer coefficient. The present experimental and numerical study was conducted to investigate the effects of circulating solid particles on the characteristics of fluid flow, heat transfer and cleaning effect in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which a variety of solid particles such as glass (3 mmF), aluminum (2˜3 mmF), steel (2˜2.5 mmF), copper (2.5 mmF) and sand (2˜4 mmF) were used in the fluidized bed with a smooth tube. Seven different solid particles have the same volume, and the effects of various parameters such as water flow rates, particle diameter, materials and geometry were investigated. The present experimental and numerical results showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass. This behaviour might be attributed to the parameters such as surface roughness or particle heat capacity. Fouling examination using 25,500 ppm of ferric oxide (Fe2O3) revealed that the tube inside wall is cleaned by a mild and continuous scouring action of fluidized solid particles. The fluidized solid particles not only keep the surface clean, but they also break up the boundary layer improving the heat transfer coefficient even at low fluid velocities.

  14. Technology evaluation for a waste-fuel-based circulating fluidized-bed project

    SciTech Connect

    Kavidass, S.

    1994-12-31

    A comparative technology evaluation is made of competing technologies - pulverized coal (PC), stoker-fired and circulating fluidized-bed boilers - for firing high-ash waste coal. Operating experience from Ukraine and India indicates that PC-fired boilers burning high-ash waste coal can be repowered with circulating fluidized-bed (CFB) technology. This has been necessary due to poor boiler availability, equipment deterioration, ash content variation in the fuel, and increasingly stringent emissions regulations. Due to these considerations, CFB technology was selected for Ebensburg Power Company`s high-ash waste coal project. The 55 MW B&W CFB boiler at Ebensburg Power, Pennsylvania, USA has successfully fired high-ash waste coal since May 1991. Operating experience of the Ebensburg CFB boiler, including availability, maintenance, and emissions is discussed.

  15. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; Songgeng Li

    2006-04-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2006 through March 31, 2006. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility were completed. The riser, primary cyclone and secondary cyclone of Circulating Fluidized Bed (CFB) Combustor have been erected. Second, the Mercury Control Workshop and the Grand Opening of Institute for Combustion Science and Environmental Technology (ICSET) were successfully held on February 22 and 23, 2006, respectively. Third, effects of hydrogen chlorine (HCl) and sulfur dioxide (SO{sub 2}) on mercury oxidation were studied in a drop tube reactor. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  16. Research of integral parameters for furnaces of a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Gil, Andrey V.; Gil, Alexandra Y.

    2015-01-01

    Modern society poses several energy problems. Improving the efficiency and reliability of power equipment and reduce the impact on the environment. The paper presents the promising technology of superheated steam using different coals. The model of the furnace with a circulating fluidized bed and numerical simulation results of gas dynamic processes using application FIRE 3D. The analysis of aerodynamics and the distribution of the dispersed phase adjustment of the furnace.

  17. Analysis of gas/particles flow in the riser of a circulating fluidized bed

    SciTech Connect

    Arastoopour, H.; Benyahia, S.

    1999-07-01

    Computational fluid dynamics (CFD) packages (CFX and Fluent) governing equations were modified using kinetic theory for cohesive and non-cohesive particles of different sizes, and used to simulate 2-dimensional and 3-dimensional transient gas/particle flow behavior using FCC particles in the riser section of a circulating fluidized bed. The calculated solid flux velocity and pressure drop agreed reasonably well with the experimental data obtained using laser doppler anemometer and large-scale experiments.

  18. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  19. Prediction of Solids Circulation Rate of Cork Particles in an Ambient-Pressure Pilot-Scale Circulating Fluidized Bed

    SciTech Connect

    Huang, Yue; Turton, Richard; Famouri, Parviz; Boyle, Edward J.

    2009-01-07

    Circulating fluidized beds (CFB) are currently used in many industrial processes for noncatalytic and catalytic because its effective control is the key to smooth operation of a CFB system. This paper presents a method for solids flow metering from pressure drop measurements in the standpipe dense phase. A model based on the Ergun equation is developed to predict the solids flow rate and voidage in the dense phase of the standpipe. The profile of the solids flow rate under unsteady state is also presented. With the use of this method, the dynamic response time at different locations along the standpipe of a pilot-scale fluidized bed operating at ambient conditions with 812 mu m cork particles is estimated successfully. Through the use of a pressure balance analysis, solids flow models for the standpipe, riser, and other sections of the flow loop are combined to give an integrated CFB model.

  20. Influence factors on the flue gas desulfurization in the circulating fluidized bed reactor

    SciTech Connect

    Gao, J.; Tang, D.; Liu, H.; Suzuki, Yoshizo; Kito, Nobo

    1997-12-31

    This paper describes a dry SO{sub 2} removal method -- the absorbent (Ca(OH){sub 2}) was injected into the Circulating Fluidized Bed (CFB) reactor at the coolside of the duct to abate SO{sub 2} in the flue gas -- with the potential to significantly enhance desulfurization performance over that of existing dry/semi-dry Flue Gas Desulfurization (FGD) technology such as Spray Drying. A patent for coolside Flue Gas Desulfurization in the Circulating Fluidized Bed reactor (CFB-FGD) was approved by the China Patent Bureau in September of 1995 and the additional laboratory experiment was carried out in an electrically heated bench scale quartz circulating fluidized bed reactor of 2350mm in height and 23mm in diameter in January, 1996. The influences of steam, ratio of calcium and sulfur, reactor temperature, and absorbent utilization efficiency were invested. The results show that: (1) Water steam plays a key role in the reaction of Ca(OH){sub 2} and SO{sub 2} in the CFB reactor; (2) There is a positive effect of Ca/S on SO{sub 2} removal efficiency; (3) The temperature is an another key factor for SO{sub 2} removal efficiency for the CFB-FGD process; (4) The absorbent can be enhanced in the CFB reactor; (5) The CFB reactor is better than the dry/semi-dry FDG technology. SO{sub 2} removal efficiency can be as high as 84.8%.

  1. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-04-30

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2005 through March 31, 2005. The following tasks have been completed. First, the renovation of the new Combustion Laboratory is nearly complete, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final stages. Second, the fabrication and manufacture of the CFBC Facility is being discussed with a potential contractor. Discussions with potential contactor regarding the availability of materials and current machining capabilities have resulted in the modification of the original designs. The selection of the fabrication contractor for the CFBC Facility is expected during the next quarter. Third, co-firing experiments conducted with coal and chicken waste have been initiated in the laboratory-scale simulated fluidized-bed facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  2. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Andy Wu; John T. Riley

    2005-07-30

    This purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period April 1, 2005 through June 30, 2005. The following tasks have been completed. First, the new Combustion Laboratory was occupied on June 15, 2005, and the construction of the Circulating Fluidized-Bed (CFB) Combustor Building is in the final painting stage. Second, the fabrication and manufacturing contract for the CFBC Facility was awarded to Sterling Boiler & Mechanical, Inc. of Evansville, Indiana. Sterling is manufacturing the assembly and component parts of the CFBC system. The erection of the CFBC system is expected to start September 1, 2005. Third, mercury emissions from the cofiring of coal and chicken waste was studied experimentally in the laboratory-scale simulated fluidized-bed combustion facility. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described.

  3. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    DOE PAGESBeta

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numericalmore » results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.« less

  4. MFIX simulation of NETL/PSRI challenge problem of circulating fluidized bed

    SciTech Connect

    Li, Tingwen; Dietiker, Jean-François; Shahnam, Mehrdad

    2012-12-01

    In this paper, numerical simulations of NETL/PSRI challenge problem of circulating fluidized bed (CFB) using the open-source code Multiphase Flow with Interphase eXchange (MFIX) are reported. Two rounds of simulation results are reported including the first-round blind test and the second-round modeling refinement. Three-dimensional high fidelity simulations are conducted to model a 12-inch diameter pilot-scale CFB riser. Detailed comparisons between numerical results and experimental data are made with respect to axial pressure gradient profile, radial profiles of solids velocity and solids mass flux along different radial directions at various elevations for operating conditions covering different fluidization regimes. Overall, the numerical results show that CFD can predict the complex gas–solids flow behavior in the CFB riser reasonably well. In addition, lessons learnt from modeling this challenge problem are presented.

  5. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-01-01

    The purpose of this report is to summarize the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' in this quarter (September-December of 2003). The main tasks in this quarter consisted of the following four parts. First, all documents for managing this project have been prepared and sent to the Office of Project Management at the US Department of Energy's (DOE's) National Energy Technology Laboratory (NETL). Second, plans for the renovation of space for a new combustion laboratory for the CFBC system has progressed smoothly. Third, considerable progress in the design of the CFBC system has been made. Finally, a lab-scale simulated fluidized-bed combustion facility has been set up in order to make some fundamental investigations of the co-firing of coal with waste materials in the next quarter. Proposed work for the next quarter has been outlined in this report.

  6. Colorado-Ute Nucla Station Circulating-Fluidized-Bed (CFB) demonstration

    SciTech Connect

    Not Available

    1991-09-01

    An integral part of the atmospheric fluidized-bed combustion (AFBC) development program at EPRI has been support for the demonstration of AFBC technology on a utility scale, including the Colorado-Ute Nucla 110-MW circulating-fluidized-bed (CFB) demonstration plant. The objective of this demonstration was to bridge the gap between industrial and utility CFB applications and to determine the operability and performance potential of CFB technology, Test Program Preparation, volume 1 of this report, describes the activities and resources required to successfully develop a detailed test program and presents the results of this preparation phase. Test Program Results, volume 2 of this report, will present the results of the test program and provide an assessment of CFB technology. 1 ref., 64 figs., 28 tabs.

  7. Standpipe models for diagnostics and control of a circulating fluidized bed

    SciTech Connect

    Ludlow, James C.; Panday, Rupen

    2013-01-01

    Two models for a Circulating Fluidized Bed (CFB) standpipe were formulated, implemented and validated to estimate critical CFB operational parameters. The first model continuously estimates standpipe bed height using incremental pressure measurements within the standpipe. The second model estimates variations in the void fraction along the standpipe using the Ergun equation in conjunction with the overall pressure drop across the bed, solids circulation rate and the standpipe aeration flows introduced at different locations of the pipe. The importance of different standpipe parameters obtained from these models is discussed in terms of successful operation of the overall CFB system. Finally, the applications of these models are shown in improving the solids circulation rate measurement and in calculating riser inventory.

  8. Generation and reduction of nitrogen oxides in firing different kinds of fuel in a circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Munts, V. A.; Munts, Yu. G.; Baskakov, A. P.; Proshin, A. S.

    2013-11-01

    The processes through which nitrogen oxides are generated and reduced in the course of firing different kinds of fuel in a circulating fluidized bed are addressed. All experimental studies were carried by the authors on their own laboratory installations. To construct a model simulating the generation of nitrogen oxides, the fuel combustion process in a fluidized bed was subdivided into two stages: combustion of volatiles and combustion of coke residue. The processes through which nitrogen oxides are generated and reduced under the conditions of firing fuel with shortage of oxygen (which is one of efficient methods for reducing nitrogen oxide emissions in firing fuel in a fluidized bed) are considered.

  9. Nucla circulating atmospheric fluidized bed demonstration project. Quarterly technical progress report, October--December 1990

    SciTech Connect

    Not Available

    1991-01-31

    During the fourth quarter of 1990, steady-state performance testing at the Nucla Circulating Fluidized Bed (CFB) resumed under sponsorship of the US Department of Energy. Co-sponsorship of the Demonstration Test Program by the Electric Power Research Institute (EPRI) was completed on June 15, 1990. From October through December, 1990, Colorado-Ute Electric Association (CUEA) completed a total of 23 steady-state performance tests, 4 dynamic tests, and set operating records during November and December as the result of improved unit operating reliability. Highlight events and achievements during this period of operation are presented.

  10. Wavelet analysis to characterize cluster dynamics in a circulating fluidized bed

    SciTech Connect

    Guenther, C.; Breault, R.W.

    2007-04-30

    A common hydrodynamic feature in heavily loaded circulating fluidized beds is the presence of clusters. The continuous formation and destruction of clusters strongly influences particle hold-up, pressure drop, heat transfer at the wall, and mixing. In this paper fiber optic data is analyzed using discrete wavelet analysis to characterize the dynamic behavior of clusters. Five radial positions at three different axial locations under five different operating conditions spanning three different flow regimes were analyzed using discrete wavelets. Results are summarized with respect to cluster size and frequency.

  11. Numerical Simulations of a Circulating Fluidized Bed with a Square Cross-Section

    SciTech Connect

    Li, Tingwen

    2011-01-01

    In this study, both 2D and 3D numerical simulations of a well-documented circulating fluidized bed with a square cross-section were conducted. With some assumptions, a series of 2D simulations was first carried out to study the influence of grid resolution, initial flow field, and boundary condition on the flow hydrodynamics. It was found that 2D simulations under-predicted the solids inventory even with the finest grid (10-particle-diameter grid size). On the other hand, a 3D simulation with relatively coarse grid was found in better agreement with the experimental data. Differences between 2D and 3D simulations were briefly discussed.

  12. Co-firing of paper mill sludge and coal in an industrial circulating fluidized bed boiler.

    PubMed

    Tsai, Meng-Yuan; Wu, Keng-Tung; Huang, Chin-Cheng; Lee, Hom-Ti

    2002-01-01

    Co-firing of coal and paper mill sludge was conducted in a 103 MWth circulating fluidized bed boiler to investigate the effect of the sludge feeding rate on emissions of SOx, NOx, and CO. The preliminary results show that emissions of SOx and Nx decrease with increasing sludge feeding rate, but CO shows the reverse tendency due to the decrease in combustion temperature caused by a large amount of moisture in the sludge. All emissions met the local environmental requirements. The combustion ashes could be recycled as feed materials in the cement manufacturing process. PMID:12099502

  13. The study of solid circulation rate in a compartmented fluidized bed gasifier (CFBG)

    NASA Astrophysics Data System (ADS)

    Wee, S. K.; Pok, Y. W.; Law, M. C.; Lee, V. C. C.

    2016-06-01

    Biomass waste has been abundantly available in Malaysia since the booming of palm oil industry. In order to tackle this issue, gasification is seen a promising technology to convert waste into energy. In view of the heat requirement for endothermic gasification reaction as well as the complex design and operation of multiple fluidized beds, compartmented fluidized bed gasifier (CFBG) with the combustor and the gasifier as separate compartments is proposed. As such, solid circulation rate (SCR) is one of the essential parameters for steady gasification and combustion to be realized in their respective compartments. Experimental and numerical studies (CFD) on the effect of static bed height, main bed aeration, riser aeration and v-valve aeration on SCR have been conducted in a cold- flow CFBG model with only river sand as the fluidizing medium. At lower operating range, the numerical simulations under-predict the SCR as compared to that of the experimental results. Also, it predicts slightly different trends over the range. On the other hand, at higher operating range, the numerical simulations are able to capture those trends as observed in the experimental results at the lower operating range. Overall, the numerical results compare reasonably well with that of the experimental works.

  14. Abatement of N{sub 2}O emissions from circulating fluidized bed combustion through afterburning

    SciTech Connect

    Gustavsson, L.; Leckner, B.

    1995-04-01

    A method for the abatement of N{sub 2}O emission from fluidized bed combustion has been investigated. The method consists of burning a secondary fuel after the normal circulating fluidized bed combustor. Liquefied petroleum gas (LPG), fuel oil, pulverized coal, and wood, as well as sawdust, were used as the secondary fuel. Experiments showed that the N{sub 2}O emission can be reduced by 90% or more by this technique. The resulting N{sub 2}O emission was principally a function of the gas temperature achieved in the afterburner and independent of afterburning fuel, but the amount of air in the combustion gases from the primary combustion also influences the results. No negative effects on sulfur capture or on NO or CO emissions were recorded. In the experiments, the primary cyclone of the fluidized bed boiler was used for afterburning. If afterburning is implemented in a plant optimized for this purpose, an amount of secondary fuel corresponding to 10% of the total energy input should remove practically all N{sub 2}O. During the present experiments the secondary fuel consumption was greater than 10% of the total energy input due to various losses.

  15. Evaluation of biological nutrient removal from wastewater by Twin Circulating Fluidized Bed Bioreactor (TCFBBR) using a predictive fluidization model and AQUIFAS APP.

    PubMed

    Andalib, Mehran; Nakhla, George; Sen, Dipankar; Zhu, Jesse

    2011-02-01

    A two-phase and three-phase predictive fluidization model based on the characteristics of a system such as media type and size, flow rates, and reactor cross sectional area was proposed to calculate bed expansion, solid, liquid and gas hold up and specific surface area (SSA) of the biofilm particles. The model was subsequently linked to 1d AQUIFAS APP software (Aquaregen) to model biological nutrient removal in two phase (anoxic) and three phase (aerobic) fluidized bed bioreactors. The credibility of the proposed model for biological nutrient removal was investigated using the experimental data from a Twin Circulating Fluidized Bed Bioreactors (TCFBBR) treating synthetic and municipal wastewater. The SSA of bio-particles and volume of the expanded bed were simulated as a function of operational parameters. Two-sided t-tests demonstrated that simulated SCOD, NH(4)-N, NO(3)-N, TN, VSS and biomass yields agreed with the experimental values at the 95% confidence level. PMID:21075620

  16. Apparatus, components and operating methods for circulating fluidized bed transport gasifiers and reactors

    DOEpatents

    Vimalchand, Pannalal; Liu, Guohai; Peng, Wan Wang

    2015-02-24

    The improvements proposed in this invention provide a reliable apparatus and method to gasify low rank coals in a class of pressurized circulating fluidized bed reactors termed "transport gasifier." The embodiments overcome a number of operability and reliability problems with existing gasifiers. The systems and methods address issues related to distribution of gasification agent without the use of internals, management of heat release to avoid any agglomeration and clinker formation, specific design of bends to withstand the highly erosive environment due to high solid particles circulation rates, design of a standpipe cyclone to withstand high temperature gasification environment, compact design of seal-leg that can handle high mass solids flux, design of nozzles that eliminate plugging, uniform aeration of large diameter Standpipe, oxidant injection at the cyclone exits to effectively modulate gasifier exit temperature and reduction in overall height of the gasifier with a modified non-mechanical valve.

  17. Evaluations of wall shear stress in the standpipe of a circulating fluidized bed

    SciTech Connect

    Monazam, E.R.; Shadle, L.J.

    2008-05-13

    Shear stress was obtained in the standpipe of a Circulating Fluidized Bed (CFB) for a light cork particles under a variety of flow conditions. The shear stress data were estimated using incremental gas phase pressure drop readings, and an estimate of the bed height to predict the hydrostatic pressure drop [(dp/dy) = ρs (1-ε) g+4τsw/D]. In addition, we have also obtained data on aeration rate in the standpipe, particle circulation rate and riser gas flow rate. Analysis of the results using a one-dimensional momentum equation reveal that the observed forced per unit area may be attributed to wall friction. The resulting shear stress demonstrates that as the aeration air in the standpipe was increased the shear at the wall was decreased. An attempt was made to model solids friction factor as a function of particle velocity and it was compared to the other literature correlations.

  18. Flow Regime Study in a High Density Circulating Fluidized Bed Riser with an Abrupt Exit

    SciTech Connect

    Mei, J.S.; Shadle, L.J.; Yue, P.C.; Monazam, E.R.

    2007-01-01

    Flow regime study was conducted in a 0.3 m diameter, 15.5 m height circulating fluidized bed (CFB) riser with an abrupt exit at the National Energy Technology Laboratory of the U.S. Department of Energy. Local particle velocities were measured at various radial positions and riser heights using an optical fiber probe. On-line measurement of solid circulating rate was continuously recorded by the Spiral. Glass beads of mean diameter 61 μm and particle density of 2,500 kg/m3 were used as bed material. The CFB riser was operated at various superficial gas velocities ranging from 3 to 7.6 m/s and solid mass flux from 20 to 550 kg/m2-s. At a constant riser gas velocity, transition from fast fluidization to dense suspension upflow (DSU) regime started at the bottom of the riser with increasing solid flux. Except at comparatively low riser gas velocity and solid flux, the apparent solid holdup at the top exit region was higher than the middle section of the riser. The solid fraction at this top region could be much higher than 7% under high riser gas velocity and solid mass flux. The local particle velocity showed downward flow near the wall at the top of the riser due to its abrupt exit. This abrupt geometry reflected the solids and, therefore, caused solid particles traveling downward along the wall. However, at location below, but near, the top of the riser the local particle velocities were observed flowing upward at the wall. Therefore, DSU was identified in the upper region of the riser with an abrupt exit while the fully developed region, lower in the riser, was still exhibiting core-annular flow structure. Our data were compared with the flow regime boundaries proposed by Kim et al. [1] for distinguishing the dilute pneumatic transport, fast fluidization, and DSU.

  19. Calculations of the time-averaged local heat transfer coefficients in circulating fluidized bed

    SciTech Connect

    Dai, T.H.; Qian, R.Z.; Ai, Y.F.

    1999-04-01

    The great potential to burn a wide variety of fuels and the reduced emission of pollutant gases mainly SO{sub x} and NO{sub x} have inspired the investigators to conduct research at a brisk pace all around the world on circulating fluidized bed (CFB) technology. An accurate understanding of heat transfer to bed walls is required for proper design of CFB boilers. To develop an optimum economic design of the boiler, it is also necessary to know how the heat transfer coefficient depends on different design and operating parameters. It is impossible to do the experiments under all operating conditions. Thus, the mathematical model prediction is a valuable method instead. Based on the cluster renewal theory of heat transfer in circulating fluidized beds, a mathematical model for predicting the time-averaged local bed-to-wall heat transfer coefficients is developed. The effects of the axial distribution of the bed density on the time-average local heat transfer coefficients are taken into account via dividing the bed into a series of sections along its height. The assumptions are made about the formation and falling process of clusters on the wall. The model predictions are in an acceptable agreement with the published data.

  20. Simulation of NOx emission in circulating fluidized beds burning low-grade fuels

    SciTech Connect

    Afsin Gungor

    2009-05-15

    Nitrogen oxides are a major environmental pollutant resulting from combustion. This paper presents a modeling study of pollutant NOx emission resulting from low-grade fuel combustion in a circulating fluidized bed. The simulation model accounts for the axial and radial distribution of NOx emission in a circulating fluidized bed (CFB). The model results are compared with and validated against experimental data both for small-size and industrial-size CFBs that use different types of low-grade fuels given in the literature. The present study proves that CFB combustion demonstrated by both experimental data and model predictions produces low and acceptable levels of NOx emissions resulting from the combustion of low-grade fuels. Developed model can also investigate the effects of different operational parameters on overall NOx emission. As a result of this investigation, both experimental data and model predictions show that NOx emission increases with the bed temperature but decreases with excess air if other parameters are kept unchanged. 37 refs., 5 figs., 5 tabs.

  1. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li; John T. Riley

    2005-10-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2005 through September 30, 2005. The following tasks have been completed. First, the construction of the Circulating Fluidized-Bed (CFB) Combustor Building was completed. The experimental facilities have been moved into the CFB Combustor Building. Second, the fabrication and manufacture of the CFBC Facility is in the final stage and is expected to be completed before November 30, 2005. Third, the drop tube reactor has been remodeled and installed to meet the specific requirements for the investigation of the effects of flue gas composition on mercury oxidation. This study will start in the next quarter. Fourth, the effect of sulfur dioxide on molecular chlorine via the Deacon reaction was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  2. Flow regime study of a light material in an industrial scale cold flow circulating fluidized bed

    SciTech Connect

    Mei, J.S.; Monazam, E.R.; Shadle, L.J.

    2006-06-15

    A series of experiments was conducted in the 0.3 meter diameter circulating fluidized bed test facility at the National Energy Technology Laboratory (NETL) of the U. S. Department of Energy. The particle used in this study was a coarse, light material, cork, which has a particle density of 189 kg/m{sup 3} and a mean diameter of 812 {mu}m. Fluidizing this material in ambient air approximates the same gas-solids density ratio as coal and coal char in a pressurized gasifier. The purpose of this study is twofold. First, this study is to provide a better understanding on the fundamentals of flow regimes and their transitions. The second purpose of this study is to generate reliable data to validate the mathematical models, which are currently under development at NETL. This paper presents and discusses the data, which covered operating flow regime from dilute phase, fast fluidization, and to dense phase transport by varying the solid flux, G{sub s}. at a constant gas velocity, U{sub g}. Data are presented by mapping the flow regime for coarse cork particles in a {Delta}P/{Delta} L-G{sub s}-U{sub g} plot. A stable operation can be obtained at a fixed riser gas velocity higher than the transport velocity e.g., at U{sub g} = 3.2 m/s, even though the riser is operated within the fast fluidization flow regime. Depending upon the solids influx, the riser can also be operated at dilute phase or dense phase flow regimes. Experimental data were compared to empirical correlations in published literature for flow regime boundaries as well as solids, fractions in the upper dilute and the lower dense regions for fast fluidization flow regime. Comparisons of measured data with these empirical correlations show rather poor agreements. These discrepancies, however, are not surprising since the correlations for these transitions were derived from experimental data of comparative heavier materials such as sands, FCC, iron ore etc.

  3. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2007-03-31

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period January 1, 2007 through March 31, 2007. The effort in this quarter has concentrated on installing the CFBC Facility and for conducting cold fluidization operations tests in the CFBC facility. The assembly of the ash recirculation pipe duct from the cyclones back to the bed area of the combustor, including the upper and lower loop seals was completed. The electric bed pre-heater was installed to heat the fluidizing air as it enters the wind box. The induced draft fan along with its machine base and power supply was received and installed. The flue gas duct from secondary cyclone outlet to induced draft fan inlet was received and installed, as well as the induced fan flue gas discharge duct. Pressure testing from the forced draft fan to the outlet of the induced fan was completed. In related research a pilot-scale halogen addition test was conducted in the empty slipstream reactor (without (Selective Catalytic Reduction) SCR catalyst loading) and the SCR slipstream reactor with two commercial SCR catalysts. The greatest benefits of conducting slipstream tests can be flexible control and isolation of specific factors. This facility is currently used in full-scale utility and will be combined into 0.6MW CFBC in the future. This work attempts to first investigate performance of the SCR catalyst in the flue gas atmosphere when burning Powder River Basin (PRB), including the impact of PRB coal flue gas composition on the reduction of nitrogen oxides (NOx) and the oxidation of elemental mercury (Hg(0)) under SCR conditions. Secondly, the impacts of hydrogen halogens (Hydrogen fluoride (HF), Hydrogen chloride (HCl), Hydrogen Bromide (HBr) and Hydrogen Iodine (HI)) on Hg(0) oxidation and their mechanisms can be explored.

  4. Circulating fluidized bed tehnology in biomass combustion-performance, advances and experiences

    SciTech Connect

    Mutanen, K.I.

    1995-11-01

    Development of fluidized bed combustion (FBC) was started both in North America and in Europe in the 1960`s. In Europe and especially in Scandinavia the major driving force behind the development was the need to find new more efficient technologies for utilization of low-grade fuels like different biomasses and wastes. Both bubbling fluidized bed (BFB) and circulating fluidized bed (CFB) technologies were under intensive R&D,D efforts and have now advanced to dominating role in industrial and district heating power plant markets in Europe. New advanced CFB designs are now entering the markets. In North America and especially in the US the driving force behind the FBC development was initially the need to utilize different types of coals in a more efficient and environmentally acceptable way. The present and future markets seem to be mainly in biomass and multifuel applications where there is benefit from high combustion efficiency, high fuel flexibility and low emissions such as in the pulp and paper industry. The choice between CFB technology and BFB technology is based on selected fuels, emission requirements, plant size and on technical and economic feasibility. Based on Scandinavian experience there is vast potential in the North American industry to retrofit existing oil fired, pulverized coal fired, chemical recovery or grate fired boilers with FBC systems or to build a new FBC based boiler plant. This paper will present the status of CFB technologies and will compare technical and economic feasibility of CFB technology to CFB technology to BFB and also to other combustion methods. Power plant projects that are using advanced CFB technology e.g. Ahlstrom Pyroflow Compact technology for biomass firing and co-firing of biomass with other fuels will also be introduced.

  5. Simultaneous carbon and nitrogen removal in anoxic-aerobic circulating fluidized bed biological reactor (CFBBR).

    PubMed

    Cui, Y; Nakhla, G; Zhu, J; Patel, A

    2004-06-01

    Biological nutrient removal (BNR) in municipal wastewater treatment to remove carbonaceous substrates and nutrients, has recently become increasingly popular worldwide due to increasingly stringent regulations. Biological fluidized bed (BFB) technology, which could be potentially used for BNR, can provide some advantages such as high efficiency and a compact structure. This work shows the results of simultaneous elimination of organic carbon and nitrogen using a circulating fluidized bed biological reactor (CFBBR, which has been developed recently for chemical engineering processes. The CFBBR has two fluidized beds, running as anoxic and aerobic processes to accomplish simultaneous nitrification and denitrification, with continuous liquid recirculation through the anoxic bed and the aerobic bed. Soluble COD concentrations in the effluent ranging from 4 to 20 mg l(-1) were obtained at varying COD loading rates; ammonia nitrogen removal efficiencies averaged in excess of 99% at a minimum total hydraulic retention time (HRT) of 2.0 hours over a temperature range of 25 degrees C to 28 degrees C. Effluent nitrate nitrogen concentration of less than 5 mg l(-1) was achieved by increasing effluent recycle rate. No nitrite accumulation was observed either in the anoxic bed or in the aerobic bed. The system was able to treat grit chamber effluent wastewater at a HRT of 2.0 hours while achieving average effluent BOD, COD, NH3-N, TKN, nitrates, total phosphate, TSS and VSS concentrations of 10 mg l(-1), 18 mg l(-1), 1.3 mg l(-1), 1.5 mg l(-1), 7 mg l(-1), 2.0 mg l(-1), 10 mg l(-1) and 8 mg l(-1) respectively. The CFBBR appears to be not only an excellent alternative for conventional activated sludge type BNR technologies but also capable of processing much higher loadings that are suitable for industrial applications. PMID:15369290

  6. Use potential of ash from circulating pressurized fluidized bed combustors using low-sulfur subbituminous coal

    SciTech Connect

    Bland, A.E.; Brown, T.H.; Georgiou, D.N.; Young, L.J.; Ashbaugh, M.B.; Wheeldon, J.

    1995-12-31

    The commercial introduction of pressurized fluidized bed combustion (PFBC) has spurred evaluation of ash management options for this technology. The unique operating characteristics of PFBC compared to atmospheric fluidized bed combustion (AFBC) units indicates that PFBC ash will exhibit unique chemical and physical characteristics, and hence, unique ash use opportunities. Western Research Institute (WRI) has initiated a study of the use properties of PFBC ashes involving both an assessment of the potential markets, as well as a technical feasibility study of specific use options. The market assessment is designed to address six applications including: (1) structural fill, (2) road base construction, (3) supplementary cementing materials in portland cement, (4) bricks and blocks, (5) synthetic aggregate, and (6) agricultural/soil amendment applications. Ashes from the Ahlstrom circulating PFBC pilot facility in Karhula, Finland, combusting western US low-sulfur subbituminous coal with limestone sorbent, were made available for the technical feasibility study. The technical feasibility study examined the use of PFBC ash in construction related applications, including its use as a supplemental cementing material in concrete, fills and embankments, soil stabilization, and synthetic aggregate production. In addition, testing was conducted to determine the technical feasibility of PFBC ash as a soil amendment for agriculture and reclamation applications.

  7. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan, Kunlei Liu; John T. Riley

    2004-07-30

    This report presents the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter April 1--June 30, 2004. The following tasks have been completed. First, the final specifications for the renovation of the new Combustion Laboratory and the construction of the CFB Combustor Building have been delivered to the architect, and invitations for construction bids for the two tasks have been released. Second, the component parts of the CFBC system have been designed after the design work for assembly parts of the CFBC system was completed. Third, the literature pertaining to Polychlorinated Dibenzo-p-Dioxins (PCDD) and Polychlorinated Dibenzofurans (PCDF) released during the incineration of solid waste, including municipal solid waste (MSW) and refuse-derived fuel (RDF) have been reviewed, and an experimental plan for fundamental research of MSW incineration on a simulated fluidized-bed combustion (FBC) facility has been prepared. Finally, the proposed work for the next quarter has been outlined in this report.

  8. An approach for modeling thermal destruction of hazardous wastes in circulating fluidized bed incinerator.

    PubMed

    Patil, M P; Sonolikar, R L

    2008-10-01

    This paper presents a detailed computational fluid dynamics (CFD) based approach for modeling thermal destruction of hazardous wastes in a circulating fluidized bed (CFB) incinerator. The model is based on Eular - Lagrangian approach in which gas phase (continuous phase) is treated in a Eularian reference frame, whereas the waste particulate (dispersed phase) is treated in a Lagrangian reference frame. The reaction chemistry hasbeen modeled through a mixture fraction/ PDF approach. The conservation equations for mass, momentum, energy, mixture fraction and other closure equations have been solved using a general purpose CFD code FLUENT4.5. Afinite volume method on a structured grid has been used for solution of governing equations. The model provides detailed information on the hydrodynamics (gas velocity, particulate trajectories), gas composition (CO, CO2, O2) and temperature inside the riser. The model also allows different operating scenarios to be examined in an efficient manner. PMID:19697764

  9. Circulating fluidized bed hydrodynamics experiments for the multiphase fluid dynamics research consortium (MFDRC).

    SciTech Connect

    Oelfke, John Barry; Torczynski, John Robert; O'Hern, Timothy John; Tortora, Paul Richard; Bhusarapu, Satish; Trujillo, Steven Mathew

    2006-08-01

    An experimental program was conducted to study the multiphase gas-solid flow in a pilot-scale circulating fluidized bed (CFB). This report describes the CFB experimental facility assembled for this program, the diagnostics developed and/or applied to make measurements in the riser section of the CFB, and the data acquired for several different flow conditions. Primary data acquired included pressures around the flow loop and solids loadings at selected locations in the riser. Tomographic techniques using gamma radiation and electrical capacitance were used to determine radial profiles of solids volume fraction in the riser, and axial profiles of the integrated solids volume fraction were produced. Computer Aided Radioactive Particle Tracking was used to measure solids velocities, fluxes, and residence time distributions. In addition, a series of computational fluid dynamics simulations was performed using the commercial code Arenaflow{trademark}.

  10. Dynamic modeling for simulation and control of a circulating fluidized-bed combustor

    SciTech Connect

    Muir, J.R.; Brereton, C.; Grace, J.R.; Lim, C.J.

    1997-05-01

    A dynamic model has been developed to predict the transient behavior of the temperature, the heat removal rate by the in-bed heat exchanger, and the flue-gas oxygen concentration for a circulating fluidized-bed (CFB) combustor. The model was incorporated into a control simulator to reproduce the combustion process within the overall program. The simulator predicts the behavior of the combustor under manual or automatic control to allow testing of control strategies. The model is validated by comparison with step-response tests carried out on a pilot CFB combustor. Discrepancies are attributable to unmodeled disturbances. Further validation, necessary to ensure the applicability of the simulator to control development, is provided by comparing control models identified experimentally using the pilot CFB to those obtained by simulation. Favorable comparison suggests that the dynamic model is suitable for use in control simulation.

  11. Influence of membrane walls on particle dynamics in a circulating fluidized bed

    SciTech Connect

    Zhou, J.; Grace, J.R.; Brereton, C.M.H.; Lim, C.J.

    1996-12-01

    Membrane walls composed of vertical tubes connected by fins are commonly employed as heat-transfer surfaces to remove heat from circulating-fluidized bed (CFB) combustors. Despite the importance of the membrane wall geometry to CFB combustors, little research has been carried out with respect to the influence of the membrane wall geometry on the flow and voidage in CFB risers. To understand the heat-transfer mechanism and erosion near the membrane wall, a better picture of local flow structure is needed. In this study, simulated membrane walls were installed in an experimental cold model CFB riser to investigate their influence on local hydrodynamics. Both voidage and particle velocity near the tubes were measured using separate fiber optic probes. Experimental results are compared with corresponding results for the same riser with smooth flat walls.

  12. Effects of steam parameters on the size and configuration of circulating fluidized bed boilers

    SciTech Connect

    Lafanechere, L.; Jestin, L.; Basu, P.

    1995-12-31

    A first analysis on the effect of steam parameters on the size and configuration of Circulating Fluidized Bed (CFB) boilers is presented. Resulting data, first in published literature, would designers and users to appreciate the influence of steam parameters on the overall design of CFB boilers. Unlike conventional Pulverized Coal (PC) boilers, CFB boilers do not have a data base of the impact of steam parameters on the furnace size. The present works fill this gap in design knowledge. The analysis used an Expert system to investigate effect of different steam cycles ranging from small capacity, low pressure boilers without reheat to large capacity, high pressure reheat boilers. On the basis of this study a general guide for the design of CFB boilers for different steam cycle specifications is developed.

  13. Modified graphical autocatalytic set model of combustion process in circulating fluidized bed boiler

    NASA Astrophysics Data System (ADS)

    Yusof, Nurul Syazwani; Bakar, Sumarni Abu; Ismail, Razidah

    2014-07-01

    Circulating Fluidized Bed Boiler (CFB) is a device for generating steam by burning fossil fuels in a furnace operating under a special hydrodynamic condition. Autocatalytic Set has provided a graphical model of chemical reactions that occurred during combustion process in CFB. Eight important chemical substances known as species were represented as nodes and catalytic relationships between nodes are represented by the edges in the graph. In this paper, the model is extended and modified by considering other relevant chemical reactions that also exist during the process. Catalytic relationship among the species in the model is discussed. The result reveals that the modified model is able to gives more explanation of the relationship among the species during the process at initial time t.

  14. Characteristics modeling for supercritical circulating fluidized bed boiler working in oxy-combustion technology

    NASA Astrophysics Data System (ADS)

    Balicki, Adrian; Bartela, Łukasz

    2014-06-01

    Among the technologies which allow to reduce greenhouse gas emission, mainly carbon dioxide, special attention deserves the idea of `zeroemission' technology based on boilers working in oxy-combustion technology. In the paper the results of analyses of the influence of changing two quantities, namely oxygen share in oxidant produced in the air separation unit, and oxygen share in oxidant supplied to the furnace chamber on the selected characteristics of a steam boiler including the degree of exhaust gas recirculation, boiler efficiency and adiabatic flame temperature, was examined. Due to the possibility of the integration of boiler model with carbon dioxide capture, separation and storage installation, the subject of the analysis was also to determine composition of the flue gas at the outlet of a moisture condensation installation. Required calculations were made using a model of a supercritical circulating fluidized bed boiler working in oxy-combustion technology, which was built in a commercial software and in-house codes.

  15. [Intermediate experiment and mechanism analysis of flue gas desulfurization technology by circulating fluidized bed].

    PubMed

    Zhao, Xudong; Wu, Shaohua; Ma, Chunyuan; Qin, Yukun

    2002-03-01

    A new Circulating Fluidized Bed was designed for intermediate experiment of flue gas desulphurization, in which the flue gas flow rate was 3500 m3/h. By using it, the basic experiments were carried out to study the influence of Ca/S and supersaturated temperature on desulphurization efficiency and the effect of the recycling solid particle in the sulfur removal column on desulphurization performance. The results showed when Ca/S = 1.2, the desulphurization efficiency was increased by 15% through the recycle of solid particle; the gas velocity inside the bed could be designed higher. The mechanism analysis were also studied and the method to increase effective resident time was introduced. PMID:12048805

  16. Research on carbon content in fly ash from circulating fluidized bed boilers

    SciTech Connect

    Xianbin Xiao; Hairui Yang; Hai Zhang; Junfu Lu; Guangxi Yue

    2005-08-01

    The carbon content in the fly ash from most Chinese circulating fluidized bed (CFB) boilers is much higher than expected, which directly influences the combustion efficiency. In the present paper, carbon burnout was investigated in both field tests and laboratory experiments. The effect of coal property, operation condition, gas-solid mixing, char deactivation, residence time, and cyclone performance are analyzed seriatim based on a large amount of experimental results. A coal index is proposed to describe the coal rank, having a strong effect on the char burnout. Bad gas-solid mixing in the furnace is another important reason of the higher carbon content in the fly ash. Some chars in the fly ash are deactivated during combustion of large coal particles and have very low carbon reactivity. Several suggestions are made about design, operation, and modification to reduce the carbon content in the fly ash. 14 refs., 14 figs., 1 tab.

  17. Occurrence of polycyclic aromatic hydrocarbons in dust emitted from circulating fluidized bed boilers.

    PubMed

    Kozielska, B; Konieczyńiski, J

    2008-11-01

    Occurrence of polycyclic aromatic hydrocarbons (PAHs) in granulometric fractions of dust emitted from a hard coal fired circulating fluidized bed (CFB) boiler was investigated. The dust was sampled with the use of a Mark III impactor. In each fraction of dust, by using gas chromatography (GC), 16 selected PAHs and total PAHs were determined and the toxic equivalent B(a)P (TE B(a)P) was computed. The results, recalculated for the standard granulometric fractions, are presented as concentrations and content of the determined PAHs in dust. Distributions of PAHs and their profiles in the granulometric dust fractions were studied also. The PAHs in dust emitted from the CFB boiler were compared with those emitted from mechanical grate boilers; a distinctly lower content of PAHs was found in dust emitted from the former. PMID:18975852

  18. Fabrication and properties of foam geopolymer using circulating fluidized bed combustion fly ash

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Shao, Ning-ning; Wang, Dong-min; Qin, Jun-feng; Huang, Tian-yong; Song, Wei; Lin, Mu-xi; Yuan, Jin-sha; Wang, Zhen

    2014-01-01

    In recent years, circulating fluidized bed combustion fly ash (CFA) is used as a raw material for geopolymer synthesis. Hydrogen peroxide was employed as a foaming agent to prepare CFA-based foam geopolymer. The particle distribution, mineral composition, and chemical composition of CFA were examined firstly. Geopolymerization products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray fluorescence (XRF). The CFA-based foam geopolymer was successfully fabricated with different contents of hydrogen peroxide and exhibited uncompleted alkali reaction and reasonable strength with relative low atomic ratios of Si/Al and Si/Na. Type-C CFA in this research could be recycled as an alternative source material for geopolymer production.

  19. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Zhongxian Cheng; Yan Cao; John Smith

    2006-09-30

    This report is to present the progress made on the project entitled ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period July 1, 2006 through September 30, 2006. The following activities have been completed: the steel floor grating around the riser in all levels and the three-phase power supply for CFBC System was installed. Erection of downcomers, loop seals, ash bunker, thermal expansion joints, fuel and bed material bunkers with load cells, rotary air-lock valves and fuel flow monitors is underway. Pilot-scale slipstream tests conducted with bromine compound addition were performed for two typical types of coal. The purposes of the tests were to study the effect of bromine addition on mercury oxidization. From the test results, it was observed that there was a strong oxidization effect for Powder River Basin (PRB) coal. The proposed work for next quarter and project schedule are also described.

  20. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Songgeng Li

    2006-01-01

    This report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory (ECTL) with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the period October 1, 2005 through December 31, 2005. Work was performed on the following activities. First, the fabrication and manufacture of the CFBC Facility is nearly completed. The erection of the CFBC facility is expected to start in the second week of February, 2006. Second, effect of flue gas components on mercury oxidation was investigated in a drop tube reactor. As a first step, experiment for mercury oxidation by chlorine was investigated. The experimental results from this study are presented in this report. Finally, the proposed work for the next quarter is described in this report.

  1. Combustion characteristics of spent catalyst and paper sludge in an internally circulating fluidized-bed combustor.

    PubMed

    Roh, Seon Ah; Jung, Dae Sung; Kim, Sang Done; Guy, Christophe

    2005-09-01

    Combustion of spent vacuum residue hydrodesulfurization catalyst and incineration of paper sludge were carried out in thermo-gravimetric analyzer and an internally circulating fluidized-bed (ICFB) reactor. From the thermo-gravimetric analyzer-differential thermo-gravimetric curves, the pre-exponential factors and activation energies are determined at the divided temperature regions, and the thermo-gravimetric analysis patterns can be predicted by the kinetic equations. The effects of bed temperature, gas velocity in the draft tube and annulus, solid circulation rate, and waste feed rate on combustion efficiency of the wastes have been determined in an ICFB from the experiments and the model studies. The ICFB combustor exhibits uniform temperature distribution along the bed height with high combustion efficiency (>90%). The combustion efficiency increases with increasing reaction temperature, gas velocity in the annulus region, and solid circulation rate and decreases with increasing waste feed rate and gas velocity in the draft tube. The simulated data from the kinetic equation and the hydrodynamic models predict the experimental data reasonably well. PMID:16259422

  2. Carbon monoxide formation and emissions during waste incineration in a grate-circulating fluidized bed incinerator.

    PubMed

    Yanguo Zhang; Qinghai Li; Aihong Meng; Changhe Chen

    2011-03-01

    This paper presents an experimental study of carbon monoxide (CO) formation and emissions in both grate drying bed incinerators and circulating fluidized bed (CFB) incinerators to simulate the two key parts of a combined grate and circulating fluidized bed (grate-CFB) incinerator in order to investigate pollutant emission control in municipal solid waste (MSW) combustion that occurs in a grate-CFB incinerator utilizing a patented technology. Polyvinyl chloride, polystyrene, kitchen waste, paper, textile, etc. were chosen to simulate the MSW. The effects of temperature, air staging, and moisture on the CO formation and emissions were analysed for both the grate drying bed combustion and the CFB combustion. In the grate drying bed, the low temperatures increased the carbon to CO conversion rate which also increased slightly with the moisture content. Industrial field tests in a commercial grate-CFB incinerator showed that the CO concentration at the grate drying bed exit was very high and decreased along furnace height. The carbon to CO conversion rates were 0-20% for the grate drying bed which exceeded the range of 0.8-16% measured in a grate drying bed exit of the commercial grate-CFB incinerator tests. In the commercial grate-CFB incinerator tests, at excess air ratios ranging from 1.5-2.0 or more, the CO emissions decreased to a low and stable level, whose corresponding carbon to CO conversion rates were far lower than 0-10%. The low CO emission is one of the factors enabling the polychlorinated dibenzodioxin/polychlorinated dibenzofuran emissions to satisfy the Chinese national regulations. PMID:20421246

  3. Advanced atmospheric fluidized-bed combustion design: internally circulating AFBC. Final report

    SciTech Connect

    Keairns, D.L.; Altiner, H.K.; Hamm, J.R.; Ahmed, M.M.; Weeks, K.D.; Bachovchin, D.M.; Kececioglu, I.; Ulerich, N.H.; Yang, W.C.

    1983-01-01

    This report defines and characterizes an advanced, industrial, fluidized-bed combustion concept - the internally circulating AFBC - having superior performance and cost characteristics. The internally circulating AFBC incorporates four major innovative features (single fuel feed; jet-attrition-controlled sulfur removal; multiple air staging; and high-velocity, single vessel integral design using draft tube circulation) to achieve: high boiler thermal efficiency (approaching 90% through integral design, high combustion efficiency, and low sorbent consumption); fuel flexibility (single coal feed point, coal size up to nominal 2 in, flexible air distribution, capability of feeding and combusting gaseous and liquid fuels); high reliability (simplified fuel feed and solids handling); turndown flexibility (degree and ease of turndown achieved by integral segmented bed, staged air distribution); low sorbent requirements for high SO/sub 2/ control (Ca/S <2 for greater than 90% removal using jet-attrition-controlled sulfur removal); low NO/sub x/ emissions (0.1 lb/10/sup 6/ Btu through multiple stages of air injection and capability of maintaining high carbon content); compact design (single, shop-fabricated, rail-shippable units with capacity up to 150 x 10/sup 6/ Btu/hr for high-velocity operation); and low cost (simplified, integral function design with high efficiency). Westinghouse concludes that the internally circulating AFBC concept has great potential for industrial market acceptance because of its effective performance and high reliability at low steam generation costs. The concept merits further development to evolve its innovative features further and to determine its commercial design configuration and operating conditions.

  4. Process Analysis of Lignite Circulating Fluidized Bed Boiler Coupled with Pyrolysis Topping

    NASA Astrophysics Data System (ADS)

    Wang, Baoqun; Dong, Li; Wang, Yin; Matsuzawa, Y.; Xu, Guangwen

    We developed a comprehensive process model in ASPEN Plus to simulate the energy and mass balances of a lignite-fueled atmospheric circulating fluidized bed (CFB) boiler integrated with coal predrying and pyrolysis topping. In this model, it is assumed that the heat from exhausted flue gas was employed for coal predrying, and the sensible heat derived from circulated bed material was used for the pyrolysis topping (endothermic process). The simulation was conducted with respectto the Yunnan Kaiyuan CFB boiler, and two representative lignite coals from Xiao Long Tan (XLT) and Xin Shao (XS) were considered. The result shows that the predrying of coal with the sensible heat of above 363 K from flue gas, the amount of coal consumed in the boiler can be reduced by 3.5% and 5.3% for XLT lignite and XS lignite, respectively. It was also found that integration of pyrolysis topping with the boiler increased the coal consumption of the boiler, and the extent of consumption-increase varies with the yields of tar and gas in the pyrolysis topping process. For agas yield of 5.2% and a tar yield of 5-6%, the consumption of XS lignite increased by about 20% comparing to that in the case without topping.

  5. Carbon attrition during the circulating fluidized bed combustion of a packaging-derived fuel

    SciTech Connect

    Mastellone, M.L.; Arena, U. |

    1999-05-01

    Cylindrical pellets of a market-available packaging-derived fuel, obtained from a mono-material collection of polyethylene terephthalate (PET) bottles, were batchwise fed to a laboratory scale circulating fluidized bed (CFB) combustor. The apparatus, whose riser was 41 mm ID and 4 m high, was operated under both inert and oxidizing conditions to establish the relative importance of purely mechanical attrition and combustion-assisted attrition in generating carbon fines. Silica sand particles of two size distributions were used as inert materials. For each run, carbon load and carbon particle size distribution in the riser and rates of attrited carbon fines escaping the combustor were determined as a function of time. A parallel investigation was carried out with a bubbling fluidized bed (BFB) combustor to point out peculiarities of attrition in CFB combustors. After devolatilization, PET pellets generated fragile aggregates of char and sand, which easily crumbled, leading to single particles, partially covered by a carbon-rich layer. The injected fixed carbon was therefore present in the bed in three phases: an A-phase, made of aggregates of sand and char, an S-phase, made of individual carbon-covered sand particles and an F-phase, made of carbon fines, abraded by the surfaces of the A- and S-phases. The effects of the size of inert material on the different forms under which fixed carbon was present in the bed and on the rate of escape of attrited carbon fines from the combustor were investigated. Features of carbon attrition in CFB and BFB combustors are discussed.

  6. Solids circulation around a jet in a fluidized bed gasifier. Final technical report, September 1, 1978-September 30, 1980

    SciTech Connect

    Gidaspow, D.; Ettehadieh, B.; Lin, C.; Goyal, A.; Lyczkowski, R.W.

    1980-01-01

    The object of this investigation was to develop an experimentally verified hydrodynamic model to predict solids circulation around a jet in a fluidized bed gasifier. Hydrodynamic models of fluidization use the principles of conservation of mass, momentum and energy. To account for unequal velocities of solid and fluid phases, separate phase momentum balances are developed. Other fluid bed models used in the scale-up of gasifiers do not employ the principles of conservation of momentum. Therefore, these models cannot predict fluid and particle motion. In such models solids mixing is described by means of empirical transfer coefficients. A two dimensional unsteady state computer code was developed to give gas and solid velocities, void fractions and pressure in a fluid bed with a jet. The growth, propagation and collapse of bubbles was calculated. Time-averaged void fractions were calculated that showed an agreement with void fractions measured with a gamma ray densitometer. Calculated gas and solid velocities in the jet appeared to be reasonable. Pressure and void oscillations also appear to be reasonable. A simple analytical formula for the rate of solids circulation was developed from the equations of change. It agrees with Westinghouse fluidization data in a bed with a draft tube. One dimensional hydrodynamic models were applied to modeling of entrained-flow coal gasification reactors and compared with data. Further development of the hydrodynamic models should make the scale-up and simulation of fluidized bed reactors a reality.

  7. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Final report

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1994-10-10

    A novel flue gas desulfurization technology has been developed at the University of Cincinnati incorporating a circulating fluidized bed absorber (CFBA) reactor with dry sorbent. The main features of CFBA are high sorbent/gas mixing ratios, excellent heat and mass transfer characteristics, and the ability to recycle partially utilized sorbent. Subsequently, higher SO{sub 2} removal efficiencies with higher overall sorbent utilization can be realized compared with other dry sorbent injection scrubber systems.

  8. Spectral analysis of CFB data: Predictive models of Circulating Fluidized Bed combustors. 11th technical progress report

    SciTech Connect

    Gamwo, I.K.; Miller, A.; Gidaspow, D.

    1992-04-01

    The overall objective of this investigation is to develop experimentally verified models for circulating fluidized bed (CFB) combustors. Spectral analysis of CFB data obtained at Illinois Institute of Technology shows that the frequencies of pressure oscillations are less than 0.1 Hertz and that they increase with solids volume fraction to the usual value of one Hertz obtained in bubbling beds. These data are consistent with the kinetic theory interpretation of density wave propagation.

  9. The compact circulating fluidized bed boiler with a finned tube impact separator and a uniflow square cyclone

    SciTech Connect

    Li Xiaodong; Chi Yong; Yan Jianhua; Jiang Xuguang; Yang Jialin; Huang Guoquan; Ni Mingjiang; Cen Kefa

    1999-07-01

    Institute for Thermal Power Engineering, Zhejiang University has introduced a circulating fluidized bed boiler with two stage compact separation. A finned tube impact separator is located at the outlet of the furnace and a uniflow square cyclone is adopted behind the superheater. The flow characteristics of the finned tube separator are measured using a three dimensional particles dynamics analyzer. The measurements show that the reflux flow existing near the front of a finned tube has a very important effect on particle separation. The shape of a uniflow square cyclone is different with a conventional uniflow cyclone and can be laid conveniently in the flue duct of the boiler. A lot of experimental studies have been done focusing on the above separators' performances. The experimental results show that separation efficiency of the uniflow square cyclone can be up to 99% for particles with mean size 0.167 mm and its pressure drop is lower than 1,000 Pa. To change the shape of the cyclone's exhaust pipe is very effective. Based on the results, the optimization design of the separators is reported. The finned tube impact separator has been successfully applied in several circulating fluidized bed boilers. Institute for Thermal Power Engineering, Zhejiang University has designed a compact circulating fluidized bed boiler with the finned tube impact separator and a uniflow square cyclone, and the boilers capacity is 65 t/h (12 MWe).

  10. Heavy metal behavior during circulating fluidized bed combustion of willow (Salix)

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Nilsson, K.; Sfiris, G.; Maenhaut, W.; Huggins, F.E.

    1999-07-01

    The behavior of the heavy metals Cd, Pb, Cu and Zn was studied experimentally at a 35 MW circulating fluidized bed boiler. The fuel was a Swedish willow (Salix) and quartz sand was used as an additional bed material. Almost no Cd was retained in the bottom ash, whereas Zn was clearly enriched in the bottom ash. 15--27% of Pb was in the gas phase downstream of the cyclone at T = 810 C, but less than 3% of Cd, Cu, or Zn. In the convective pass the gas phase Pb reacted with the coarse fly ash particles. Consequently, all the heavy metals were found entirely in the coarse fly ash particles downstream of the convective pass at T = 150 C. The heavy metals were not enriched in the fine fly ash particles. The coarse fly ash particles were large agglomerates consisting of up to thousands of submicron primary particles. These agglomerates were very effective in capturing volatile heavy metals into the coarse fly ash fraction hindering their condensation and subsequent enrichment in the fine particles.

  11. Feasibility of manufacturing geopolymer bricks using circulating fluidized bed combustion bottom ash.

    PubMed

    Chen, Chen; Li, Qin; Shen, Lifeng; Zhai, Jianping

    2012-06-01

    This paper presents a study on geopolymer bricks manufactured using bottom ash from circulating fluidized bed combustion (CFBC). The alkali activators used for synthesis were sodium silicate, sodium hydroxide, and potassium hydroxide and lithium hydroxide solutions. The study included the impact of alkali activator on compressive strength. The reaction products were analysed by XRD, FT-IR and SEM/EDS. The compressive strength of bricks was dependent on the modulus of the sodium silicate activator and the type and concentration of alkali activator. The highest compressive strength could be gained when the modulus was 1.5, and the value could reach 16.1 MPa (7 d after manufacture) and 21.9 MPa (28 d after manufacture). Under pure alkaline systems, the compressive strength was in the order of 10 M KOH > 10 M NaOH > 5 M LiOH > 5 M KOH > 5 M NaOH. Quartz was the only crystalline phase in the original bottom ash, and no new crystalline phase was found after the reaction. The main product of reaction was amorphous alkali aluminosilicate gel and a small amount of crystalline phase was also found by SEM. PMID:22856304

  12. Operating experience of 75 t/h two stage circulating fluidized bed boiler

    SciTech Connect

    Tang, M.S.; Li, X.; Liu, D.C.

    1999-07-01

    Two 2-stage circulating fluidized bed combustion boilers have been put into operation in the Pacific Ocean Cogeneration Company for 3 years. After being put into operation these boilers had the following problems: Steam Capacity was less than the design value; Fly ash collecting efficiency of the two stage separators was lower, resulting in lower combustion efficiency and higher coal consumption; Refractory bricks of the furnace roof frequently fell off; and Bed temperature at the low part of the combustion chamber was higher than 1,050 C, resulting in lower de-SO{sub x} efficiency. In order to improve combustion efficiency, save fuel and prolong the duration of runs, the following technology improvements have been adopted: Replacing the second stage louver separator with two horizontal louver cyclone separators. This improved the fly ash collecting efficiency; and An additional membrane wall is placed at the furnace roof to support the refractory bricks, prevent refractory bricks from falling off, and prolong the duration of runs. After these improvements, the boiler can run stably at design conditions and the boiler efficiency reaches 80.1%, 5 percentage points higher than before; the bed temperature can be controlled in the range of 900{approximately}950 C; the refractory bricks of the furnace roof have not fallen off.

  13. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis

    SciTech Connect

    Xu Hui; Li Qin; Shen Lifeng; Zhang Mengqun; Zhai Jianping

    2010-01-15

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production.

  14. Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor

    NASA Astrophysics Data System (ADS)

    Błaszczuk, Artur

    2015-09-01

    This paper focuses on assessment of the effect of flue gas recirculation (FGR) on heat transfer behavior in 1296t/h supercritical coal-fired circulating fluidized bed (CFB) combustor. The performance test in supercritical CFB combustor with capacity 966 MWth was performed with the low level of flue gas recirculation rate 6.9% into furnace chamber, for 80% unit load at the bed pressure of 7.7 kPa and the ratio of secondary air to the primary air SA/PA = 0.33. Heat transfer behavior in a supercritical CFB furnace between the active heat transfer surfaces (membrane wall and superheater) and bed material has been analyzed for Geldart B particle with Sauter mean diameters of 0.219 and 0.246 mm. Bed material used in the heat transfer experiments had particle density of 2700 kg/m3. A mechanistic heat transfer model based on cluster renewal approach was used in this work. A heat transfer analysis of CFB combustion system with detailed consideration of bed-to-wall heat transfer coefficient distributions along furnace height is investigated. Heat transfer data for FGR test were compared with the data obtained for representative conditions without recycled flue gases back to the furnace through star-up burners.

  15. Combustion of municipal solid wastes with oil shale in a circulating fluidized bed. Final report

    SciTech Connect

    1996-06-30

    The problem addressed by our invention is that of municipal solid waste utilization. The dimensions of the problem can be visualized by the common comparison that the average individual in America creates in five years time an amount of solid waste equivalent in weight to the Statue of Liberty. The combustible portion of the more than 11 billion tons of solid waste (including municipal solid waste) produced in the United States each year, if converted into useful energy, could provide 32 quads per year of badly needed domestic energy, or more than one-third of our annual energy consumption. Conversion efficiency and many other factors make such a production level unrealistic, but it is clear that we are dealing with a very significant potential resource. This report describes research pertaining to the co-combustion of oil shale with solid municipal wastes in a circulating fluidized bed. The oil shale adds significant fuel content and also constituents that can possible produce a useful cementitious ash.

  16. Design considerations and operating experience in firing refuse derived fuel in a circulating fluidized bed combustor

    SciTech Connect

    Piekos, S.J.; Matuny, M.

    1997-12-31

    The worldwide demand for cleaner, more efficient methods to dispose of municipal solid waste has stimulated interest in processing solid waste to produce refuse derived fuel (RDF) for use in circulating fluidized bed (CFB) boilers. The combination of waste processing and materials recovery systems and CFB boiler technology provides the greatest recovery of useful resources from trash and uses the cleanest combustion technology available today to generate power. Foster Wheeler Power Systems along with Foster Wheeler Energy Corporation and several other Foster Wheeler sister companies designed, built, and now operates a 1600 tons per day (TPD) (1450 metric tons) municipal waste-to-energy project located in Robbins, Illinois, a suburb of Chicago. This project incorporates waste processing systems to recover recyclable materials and produce RDF. It is the first project in the United States to use CFB boiler technology to combust RDF. This paper will provide an overview of the Robbins, Illinois waste-to-energy project and will examine the technical and environmental reasons for selecting RDF waste processing and CFB combustion technology. Additionally, this paper will present experience with handling and combusting RDF and review the special design features incorporated into the CFB boiler and waste processing system that make it work.

  17. Study on the flow in the pipelines of the support system of circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Meng, L.; Yang, J.; Zhou, L. J.; Wang, Z. W.; Zhuang, X. H.

    2013-12-01

    In the support system of Circulating Fluidized Bed (Below referred to as CFB) of thermal power plant, the pipelines of primary wind are used for transporting the cold air to the boiler, which is important in controlling and combustion effect. The pipeline design will greatly affect the energy loss of the system, and accordingly affect the thermal power plant economic benefits and production environment. Three-dimensional numerical simulation is carried out for the pipeline internal flow field of a thermal power plant in this paper. Firstly three turbulence models were compared and the results showed that the SST k-ω model converged better and the energy losses predicted were closer to the experimental results. The influence of the pipeline design form on the flow characteristics are analysed, then the optimization designs of the pipeline are proposed according to the energy loss distribution of the flow field, in order to reduce energy loss and improve the efficiency of tunnel. The optimization plan turned out to be efficacious; about 36% of the pressure loss is reduced.

  18. Particle descending velocity near the wall of a rolling circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhao, Tong; Takei, Masahiro; Murata, Hiroyuki; Liu, Kai

    2014-04-01

    As part of the study to develop compact and efficient marine exhaust gas treatment system with circulating fluidized bed (CFB), effects of the swing motion of a ship on gas-solid flow in the CFB was investigated. The heat transfer efficiency of the CFB is closely related with the particle flow near the wall of riser. As a trial to evaluate the particle flow near the wall of riser quantitatively, descending velocity of particles at upright and swing condition was measured by a particle image velocimetry (PIV) system. Particle motion near the wall of riser was recorded through an observation window by a high speed camera. The recorded images were processed to evaluate the local descending velocity of particles under different swing amplitude and period. As results, the swing motion affects the down-flow of particles, namely, descending particle flow along the wall of riser. The time-averaged descending velocity near the wall of riser is remarkably decreased by the motion. Effect of the swing period on the particle descending velocity is really small. But as the swing amplitude increases, the descending velocity of particle decreased significantly.

  19. Alkali metals in circulating fluidized bed combustion of biomass and coal: measurements and chemical equilibrium analysis

    SciTech Connect

    Michal P. Glazer; Nafees A. Khan; Wiebren de Jong; Hartmut Spliethoff; Heiko Schuermann; Penelope Monkhouse

    2005-10-01

    Combustion and co-combustion experiments with four kinds of straw, specially selected for their different alkali, Cl, and Si contents, and Colombian black coal were carried out in a circulating fluidized bed (CFB) reactor at Delft University of Technology. The influence of operating conditions and fuel composition on the release of the alkali compounds to the gas phase was investigated. The amount of the total gas-phase sodium and potassium compounds in the flue gases was measured with excimer laser induced fluorescence (ELIF). The results show that the release of gaseous alkali species depends on fuel composition, in particular the K/Cl and K/Si ratios in the fuel. The fuels with high K and Cl values show higher concentrations of the gaseous alkalis. A synergetic effect of the co-combustion with coal was observed, which led to a strong decrease in gaseous alkali concentrations. Together with experiments, chemical equilibrium modeling was performed to help in interpreting the experimental data. The calculations confirmed that the equilibrium is very strongly influenced by the composition of the fuel blend. Moreover, the simulations provided more information on sequestering of alkali species. 22 refs., 5 figs., 4 tabs.

  20. Simultaneous carbon, nitrogen and phosphorous removal from municipal wastewater in a circulating fluidized bed bioreactor.

    PubMed

    Patel, Ajay; Zhu, Jesse; Nakhla, George

    2006-11-01

    In this study, the performance of the circulating fluidized bed bioreactor (CFBB) with anoxic and aerobic beds and employing lava rock as a carrier media for the simultaneous removal of carbon, nitrogen and phosphorus from municipal wastewater at an empty bed contact time (EBCT) of 0.82 h was discussed. The CFBB was operated without and with bioparticles' recirculation between the anoxic and aerobic bed for 260 and 110 d respectively. Without particles' recirculation, the CFBB was able to achieve carbon (C), total nitrogen (N) and phosphorous (P) removal efficiencies of 94%, 80% and 65% respectively, whereas with bioparticles' recirculation, 91%, 78% and 85% removals of C, N and P were achieved. The CFBB was operated at long sludge retention time (SRT) of 45-50 d, and achieved a sludge yield of 0.12-0.135 g VSS g COD(-1). A dynamic stress study of the CFBB was carried out at varying feed flow rates and influent ammonia concentrations to determine response to shock loadings. The CFBB responded favourably in terms of TSS and COD removal to quadrupling of the feed flow rate. However, nitrification was more sensitive to hydraulic shock loadings than to doubling of influent nitrogen loading. PMID:16762392

  1. Low-reactive circulating fluidized bed combustion (CFBC) fly ashes as source material for geopolymer synthesis.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Zhang, Mengqun; Zhai, Jianping

    2010-01-01

    In this contribution, low-reactive circulating fluidized bed combustion (CFBC) fly ashes (CFAs) have firstly been utilized as a source material for geopolymer synthesis. An alkali fusion process was employed to promote the dissolution of Si and Al species from the CFAs, and thus to enhance the reactivity of the ashes. A high-reactive metakaolin (MK) was also used to consume the excess alkali needed for the fusion. Reactivities of the CFAs and MK were examined by a series of dissolution tests in sodium hydroxide solutions. Geopolymer samples were prepared by alkali activation of the source materials using a sodium silicate solution as the activator. The synthesized products were characterized by mechanical testing, scanning electron microscopy (SEM), X-ray diffractography (XRD), as well as Fourier transform infrared spectroscopy (FTIR). The results of this study indicate that, via enhancing the reactivity by alkali fusion and balancing the Na/Al ratio by additional aluminosilicate source, low-reactive CFAs could also be recycled as an alternative source material for geopolymer production. PMID:19853434

  2. Impact of worm predation on pseudo-steady-state of the circulating fluidized bed biofilm reactor.

    PubMed

    Li, Ming; Nakhla, George; Zhu, Jesse

    2013-01-01

    This paper studies integrated simultaneous carbon and nitrogen removal as well as worm predation, in a circulating fluidized bed biofilm reactor (CFBBR) operated with an anoxic-aerobic bioparticle recirculation. A lab-scale CFBBR with a 8.5-liter reaction zone comprising 2L anoxic and 6.5L aerobic compartments was designed to evaluate the aquatic Oligochaete worm effect. Long-term (200 days) performance showed that stable and high-rate chemical oxygen demand (COD) with sodium acetate as the carbon source and total nitrogen (NH(4)Cl as nitrogen source) conversions were achieved simultaneously, with low sludge production of 0.082 g VSS (volatile suspended solids) g COD(-1) at pseudo-steady-state. Worm predation, which causes considerable sludge reduction of the bioparticle process, was studied. The results proved that the worm predation has a significant impact on the pseudo-steady-state performance of the CFBBR, decreasing biomass yield, decreasing oxygen concentration and increasing expanded bed height. PMID:23201510

  3. ESTABLISHMENT OF AN ENVIRONMENTAL CONTROL TECHNOLOGY LABORATORY WITH A CIRCULATING FLUIDIZED-BED COMBUSTION SYSTEM

    SciTech Connect

    Wei-Ping Pan; Kunlei Liu; John T. Riley

    2004-04-01

    The purpose of this report is to present the progress made on the project ''Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion (CFBC) System'' during the quarter January--March 2004. The following tasks have been completed. First, plans for the renovation of space for a new Combustion Laboratory for the CFBC Facility have progressed smoothly. Second, the design calculations, including the mass balances, energy balances, heat transfer, and strength calculations have been completed. Third, considerable modifications have been made on the draft design of the CFBC Facility based on discussions conducted during the project kick-off meeting held on January 13, 2004 at the National Energy Technology Laboratory (NETL). Comments received from various experts were also used to improve the design. Finally, the drawings of all assembly parts have been completed in order to develop specifications for the fabrication of individual parts. At the same time, the proposed work for the next quarter has been outlined in this report.

  4. Synthesis of thermostable geopolymer from circulating fluidized bed combustion (CFBC) bottom ashes.

    PubMed

    Xu, Hui; Li, Qin; Shen, Lifeng; Wang, Wei; Zhai, Jianping

    2010-03-15

    Circulating fluidized bed combustion (CFBC) bottom ashes (CBAs) are a class of calcined aluminosilicate wastes with a unique thermal history. While landfill disposal of hazardous element-containing CBAs poses serious challenge, these wastes have long been neglected as source materials for geopolymer production. In this paper, geopolymerization of ground CBAs was investigated. Reactivity of the CBAs was analyzed by respective dissolution of the ashes in 2, 5, and 10N NaOH and KOH solutions. Geopolymer pastes were prepared by activating the CBAs by a series of alkalis hydroxides and/or sodium silicate solutions. Samples were cured at 40 degrees C for 168 h, giving a highest compressive strength of 52.9 MPa. Of the optimal specimen, characterization was conducted by TG-DTA, SEM, XRD, as well as FTIR analyses, and thermal stability was determined in terms of compressive strength evolution via exposure to 800 or 1050 degrees C followed by three cooling regimes, i.e. cooling in air, cooling in the furnace, and immerging in water. The results show that CBAs could serve as favorable source materials for thermostable geopolymers, which hold a promise to replace ordinary Portland cement (OPC) and organic polymers in a variety of applications, especially where fire hazards are of great concern. PMID:19879690

  5. Comparative modeling of biological nutrient removal from landfill leachate using a circulating fluidized bed bioreactor (CFBBR).

    PubMed

    Eldyasti, Ahmed; Andalib, Mehran; Hafez, Hisham; Nakhla, George; Zhu, Jesse

    2011-03-15

    Steady state operational data from a pilot scale circulating fluidized bed bioreactor (CFBBR) during biological treatment of landfill leachate, at empty bed contact times (EBCTs) of 0.49, and 0.41 d and volumetric nutrients loading rates of 2.2-2.6 kg COD/(m(3)d), 0.7-0.8 kg N/(m(3)d), and 0.014-0.016 kg P/(m(3)d), was used to calibrate and compare developed process models in BioWin(®) and AQUIFAS(®). BioWin(®) and AQUIFAS(®) were both capable of predicting most of the performance parameters such as effluent TKN, NH(4)-N, NO(3)-N, TP, PO(4)-P, TSS, and VSS with an average percentage error (APE) of 0-20%. BioWin(®) underpredicted the effluent BOD and SBOD values for various runs by 80% while AQUIFAS(®) predicted effluent BOD and SBOD with an APE of 50%. Although both calibrated models, confirmed the advantages of the CFBBR technology in treating the leachate of high volumetric loading and low biomass yields due to the long solid retention time (SRT), both BioWin(®) and AQUIFAS(®) predicted the total biomass and SRT of CFBBR based on active biomass only, whereas in the CFBBR runs both active as well as inactive biomass accumulated. PMID:21255923

  6. Release of sulfur and chlorine during cofiring RDF and coal in an internally circulating fluidized bed

    SciTech Connect

    Xiaolin Wei; Yang Wang; Dianfu Liu; Hongzhi Sheng; Wendong Tian; Yunhan Xiao

    2009-03-15

    An internally circulating fluidized bed (ICFB) was applied to investigate the behavior of chlorine and sulfur during cofiring RDF and coal. The pollutant emissions in the flue gas were measured by Fourier transform infrared (FTIR) spectrometry (Gasmet DX-3000). In the tests, the concentrations of the species CO, CO{sub 2}, HCl, and SO{sub 2} were measured online. Results indicated when cofiring RDF and char, due to the higher content of chlorine in RDF, the formation of HCl significantly increases. The concentration of SO{sub 2} is relatively low because alkaline metal in the fuel ash can absorb SO{sub 2}. The concentration of CO emission during firing pure RDF is relatively higher and fluctuates sharply. With the CaO addition, the sulfur absorption by calcium quickly increases, and the desulfurization ratio is bigger than the dechlorination ratio. The chemical equilibrium method is applied to predict the behavior of chlorine. Results show that gaseous HCl emission increases with increasing RDF fraction, and gaseous KCl and NaCl formation might occur. 35 refs., 18 figs., 2 tabs.

  7. GREENHOUSE GAS EMISSIONS CONTROL BY OXYGEN FIRING IN CIRCULATING FLUIDIZED BED BOILERS

    SciTech Connect

    Nsakala ya Nsakala; Gregory N. Liljedahl

    2003-05-15

    Given that fossil fuel fired power plants are among the largest and most concentrated producers of CO{sub 2} emissions, recovery and sequestration of CO{sub 2} from the flue gas of such plants has been identified as one of the primary means for reducing anthropogenic CO{sub 2} emissions. In this study, ALSTOM Power Inc. (ALSTOM) has investigated several coal fired power plant configurations designed to capture CO{sub 2} from effluent gas streams for use or sequestration. Burning fossil fuels in mixtures of oxygen and recirculated flue gas (made principally of CO{sub 2}) essentially eliminates the presence of atmospheric nitrogen in the flue gas. The resulting flue gas is comprised primarily of CO{sub 2}. Oxygen firing in utility scale Pulverized Coal (PC) fired boilers has been shown to be a more economical method for CO{sub 2} capture than amine scrubbing (Bozzuto, et al., 2001). Additionally, oxygen firing in Circulating Fluid Bed Boilers (CFB's) can be more economical than in PC or Stoker firing, because recirculated gas flow can be reduced significantly. Oxygen-fired PC and Stoker units require large quantities of recirculated flue gas to maintain acceptable furnace temperatures. Oxygen-fired CFB units, on the other hand, can accomplish this by additional cooling of recirculated solids. The reduced recirculated gas flow with CFB units results in significant Boiler Island cost savings. Additionally, ALSTOM has identified several advanced/novel plant configurations, which improve the efficiency and cost of the CO{sub 2} product cleanup and compression process. These advanced/novel concepts require long development efforts. An economic analysis indicates that the proposed oxygen-firing technology in circulating fluidized boilers could be developed and deployed economically in the near future in enhanced oil recovery (EOR) applications or enhanced gas recovery (EGR), such as coal bed methane recovery. ALSTOM received a Cooperative Agreement from the US Department

  8. Design and construction of a circulating fluidized bed combustion facility for use in studying the thermal remediation of wastes

    NASA Astrophysics Data System (ADS)

    Rink, Karl K.; Kozinski, Janusz A.; Lighty, JoAnn S.; Lu, Quing

    1994-08-01

    Fluidized bed combustion systems have been widely applied in the combustion of solid fossil fuels, particularly by the power generation industry. Recently, attention has shifted from the conventional bubbling fluidized bed (BFB) to circulating fluidized bed (CFB) combustion systems. Inherent advantages of CFB combustion such as uniform temperatures, excellent mixing, high combustion efficiencies, and greater fuel flexibility have generated interest in the feasibility of CFB combustion systems applied to the thermal remediation of contaminated soils and sludges. Because it is often difficult to monitor and analyze the combustion phenomena that occurs within a full scale fluidized bed system, the need exists for smaller scale research facilities which permit detailed measurements of temperature, pressure, and chemical specie profiles. This article describes the design, construction, and operation of a pilot-scale fluidized bed facility developed to investigate the thermal remediation characteristics of contaminated soils and sludges. The refractory-lined reactor measures 8 m in height and has an external diameter of 0.6 m. The facility can be operated as a BFB or CFB using a variety of solid fuels including low calorific or high moisture content materials supplemented by natural gas introduced into the fluidized bed through auxiliary fuel injectors. Maximum firing rate of the fluidized bed is approximately 300 kW. Under normal operating conditions, internal wall temperatures are maintained between 1150 and 1350 K over superficial velocities ranging from 0.5 to 4 m/s. Contaminated material can be continuously fed into the fluidized bed or introduced as a single charge at three different locations. The facility is fully instrumented to allow time-resolved measurements of gaseous pollutant species, gas phase temperatures, and internal pressures. The facility has produced reproducible fluidization results which agree well with the work of other researchers. Minimum

  9. Numerical Modeling of Reactive Multiphase Flow for FCC and Hot Gas Desulfurization Circulating Fluidized Beds

    SciTech Connect

    2005-07-01

    This work was carried out to understand the behavior of the solid and gas phases in a CFB riser. Only the riser is modeled as a straight pipe. A model with linear algebraic approximation to solids viscosity of the form, {musubs} = 5.34{epsisubs}, ({espisubs} is the solids volume fraction) with an appropriate boundary condition at the wall obtained by approximate momentum balance solution at the wall to acount for the solids recirculation is tested against experimental results. The work done was to predict the flow patterns in the CFB risers from available experimental data, including data from a 7.5-cm-ID CFB riser at the Illinois Institute of Technology and data from a 20.0-cm-ID CFB riser at the Particulate Solid Research, Inc., facility. This research aims at modeling the removal of hydrogen sulfide from hot coal gas using zinc oxide as the sorbent in a circulating fluidized bed and in the process indentifying the parameters that affect the performance of the sulfidation reactor. Two different gas-solid reaction models, the unreacted shrinking core (USC) and the grain model were applied to take into account chemical reaction resistances. Also two different approaches were used to affect the hydrodynamics of the process streams. The first model takes into account the effect of micro-scale particle clustering by adjusting the gas-particle drag law and the second one assumes a turbulent core with pseudo-steady state boundary condition at the wall. A comparison is made with experimental results.

  10. CO-PRODUCTION OF HYDROGEN AND ELECTRICITY USING PRESSURIZED CIRCULATING FLUIDIZED BED GASIFICATION TECHNOLOGY

    SciTech Connect

    Zhen Fan

    2006-05-30

    Foster Wheeler has completed work under a U.S. Department of Energy cooperative agreement to develop a gasification equipment module that can serve as a building block for a variety of advanced, coal-fueled plants. When linked with other equipment blocks also under development, studies have shown that Foster Wheeler's gasification module can enable an electric generating plant to operate with an efficiency exceeding 60 percent (coal higher heating value basis) while producing near zero emissions of traditional stack gas pollutants. The heart of the equipment module is a pressurized circulating fluidized bed (PCFB) that is used to gasify the coal; it can operate with either air or oxygen and produces a coal-derived syngas without the formation of corrosive slag or sticky ash that can reduce plant availabilities. Rather than fuel a gas turbine for combined cycle power generation, the syngas can alternatively be processed to produce clean fuels and or chemicals. As a result, the study described herein was conducted to determine the performance and economics of using the syngas to produce hydrogen for sale to a nearby refinery in a hydrogen-electricity co-production plant setting. The plant is fueled with Pittsburgh No. 8 coal, produces 99.95 percent pure hydrogen at a rate of 260 tons per day and generates 255 MWe of power for sale. Based on an electricity sell price of $45/MWhr, the hydrogen has a 10-year levelized production cost of $6.75 per million Btu; this price is competitive with hydrogen produced by steam methane reforming at a natural gas price of $4/MMBtu. Hence, coal-fueled, PCFB gasifier-based plants appear to be a viable means for either high efficiency power generation or co-production of hydrogen and electricity. This report describes the PCFB gasifier-based plant, presents its performance and economics, and compares it to other coal-based and natural gas based hydrogen production technologies.

  11. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed. Annual report, 1990

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The ``fringe-model`` laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  12. Experimental study of the hydrodynamics and cluster formation in a Circulating Fluidized Bed

    SciTech Connect

    Gautam, M.; Johnson, E.

    1991-01-01

    A novel non-invasive gas-solid flow measuring technique being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The fringe-model'' laser Doppler anemometry concept has been modified and extended by using particles coated with a fluorescent dye and introducing a narrow band pass filter in the receiving optics. The technique permits optical discrimination between the scattered light (laser wavelength from undyed particles) and the fluorescence emission (longer wavelength). Results from extensive testing of various dye-solvent combinations, counter processor settings, signal-to noise optimization and subsequent flow measurements in the test section have shown that the technique can effectively discriminate between two classes of particles--the smaller seed particles for the gas phase data and the larger bed particles. Use of a two-watt Argon-Ion laser assisted in the non-intrusive probing of the gas-solid flow and in enhancing the signal-to-noise ratio. An uncertainty analysis of LDA measurements is presented. Design of the cold flow CFB model, presently under fabrication, is outlined in this report. The Plexiglas CFB model will be employed for the riser core-annular flow studies using the fluorescence-emission based laser-Doppler anemometry. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  13. Dynamical tests on fiber optic data taken from the riser section of a circulating fluidized bed

    SciTech Connect

    Taylor, E.M.; Guenther, C.P.; Breault, R.W.

    2007-11-01

    Dynamical tests have been applied to fiber optic data taken from a cold-flow circulating fluidized bed to characterize flow conditions, identify three time and/or length scales (macro, meso, and micro), and understand the contribution these scales have on the raw data. The characteristic variable analyzed is the raw voltage signal obtained from a fiber-optic probe taken at various axial and radial positions under different loading conditions so that different flow regimes could be attained. These experiments were carried out with the bed material of 812 μm cork particles. The characterization was accomplished through analysis of the distribution of the signal through the third and fourth moments of skewness and excess kurtosis. A generalization of the autocorrelation function known as the average mutual information function was analyzed by examining the function’s first minimum, identifying the point at which successive elements are no longer correlated. Further characterization was accomplished through the correlation dimension, a measure of the complexity of the attractor. Lastly, the amount of disorder of the system is described by a Kolmogorov-type entropy estimate. All six aforementioned tests were also implemented on ten levels of detail coefficients resulting from a discrete wavelet transformation of the same signal as used above. Through this analysis it is possible to identify and describe micro (particle level), meso (clustering or turbulence level), and macro (physical or dimensional level) length scales even though some literature considers these scales inseparable [6]. This investigation also used detail wavelet coefficients in conjunction with ANOVA analysis to show which scales have the most impact on the raw signal resulting from local hydrodynamic conditions.

  14. Volatilization of the heavy metals during circulating fluidized bed combustion of forest residue

    SciTech Connect

    Lind, T.; Kauppinen, E.I.; Valmari, T.; Sfiris, G.; Nilsson, K.; Maenhaut, W.

    1999-02-01

    Increasing interest in using biomass for energy production has created a need to establish a method for its sustainable utilization. During combustion, the inorganic incombustible species in the biomass are converted into ash. The environmental impact on the heavy metals contained in the combustion product ash depends on the speciation of the heavy metals and the size distributions of the heavy metals in the ash. Therefore, the behavior of cadmium, lead, copper, and zinc was studied experimentally during circulating fluidized bed combustion (CFBC) of Swedish forest residue. The size distributions and concentrations of the heavy metals in the fly ash particles and in the gas phase were determined by low-pressure impacts and filters upstream of the convective back pass at 830 C. Downstream of the convective back pass at T = 150 C, the size distributions were determined. The fly ash from CFBC was found to contain two separate particle classes. Fine particles consisted mainly of KCl, and coarse particles contained as major elements Ca and Si. Major fraction of all the studied heavy metals were found in the coarse fly ash particles at location 1 at 830 C; 7--26% of Pb, 24--27% of Cu, 1--8% of Cd, and less than 1% of Zn were found in the gas phase. The gas-to-particle conversion route for Cd, Pb, and Cu was found by chemical surface reaction, probably with silicates. None of the studied heavy metals were enriched in the fine particles at the inlet of the electrostatic precipitator.

  15. Experimental study on combustion characteristics and NOX emissions of pulverized anthracite preheated by circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Wang, Jun; Zhu, Jian-Guo; Lu, Qing-Gang

    2011-08-01

    A 30 kW bench-scale rig of pulverized anthracite combustion preheated by a circulating fluidized bed (CFB) was developed. The CFB riser has a diameter of 90 mm and a height of 1,500 mm. The down-fired combustion chamber (DFCC) has a diameter of 260 mm and a height of 3,000 mm. Combustion experiments were carried out using pulverized anthracite with 6.74% volatile content. This low volatile coal is difficult to ignite and burn out. Therefore, it requires longer burnout time and higher combustion temperature, which results in larger NOX emissions. In the current study, important factors that influence the combustion characteristics and NOX emissions were investigated such as excess air ratio, air ratio in the reducing zone, and fuel residence time in the reducing zone. Pulverized anthracite can be quickly preheated up to 800°C in CFB when the primary air is 24% of theoretical air for combustion, and the temperature profile is uniform in DFCC. The combustion efficiency is 94.2%, which is competitive with other anthracite combustion technologies. When the excess air ratio ranges from 1.26 to 1.67, the coal-N conversion ratio is less than 32% and the NOX emission concentration is less than 371 mg/m3 (@6% O2). When the air ratio in the reducing zone is 0.12, the NOX concentration is 221 mg/m3 (@6% O2), and the coal-N conversion ratio is 21%, which is much lower than that of other boilers.

  16. Flow behaviors in a high-flux circulating fluidized bed - article no. A79

    SciTech Connect

    Wang, X.F.; Jin, B.S.; Zhong, W.Q.; Zhang, M.Y.; Huang, Y.J.; Duan, F.

    2008-07-01

    A high-flux circulating fluidized bed coal gasifier cold model which consists of a vertical riser (0.06m-I.D. x 5m-high), two downcomers (0.04m-I.D. x 3.5m-high and 0.1m-I.D. x 3m-high), an inertial separator, a cyclone and two solid feeding devices were established. Geldart group B particles with mean diameters of 140 {mu} m and densities of 2700 kg/m{sup 3} were used as bed materials. Flow behaviors were investigated with the solid mass flux ranges from 108 to 395 kg/m{sup 2} and the superficial gas velocity ranges from 7.6 to 10.2 m/s. The pressure drop, apparent solids holdups, average slip velocity and solids-to-air mass flow ratio under different operating conditions were obtained. The results showed that the riser total pressure drop increased sharply with bed height in the low elevation but slowly in the high elevation, since the solids holdup was higher in the low region than that in the high region. The solids holdup increased with the increasing of solids mass flux while it decreased with increasing superficial gas velocity. A dense suspension upflow flow (DSU) structure was found only existing in the low elevation while the rest upper region was still in the dilute phase, and the length of DSU flow structure increased with solids mass flux. The average slip velocity was found to be the strong function of apparent solids holdup; increasing apparent solids holdup leads to the increase of slip velocity. The riser total pressure drop and apparent solids holdup increase with the solids-to-air mass flow ratio.

  17. Characterization of fly ash from a circulating fluidized bed incinerator of municipal solid waste.

    PubMed

    Zhang, Lin; Su, Xiaowen; Zhang, Zhixuan; Liu, Siming; Xiao, Yuxin; Sun, Mingming; Su, Jixin

    2014-11-01

    Treatment and disposal of fly ash in China are becoming increasingly difficult, since its production has steadily risen and its features are uncertain. The excess pollutant components of fly ash are the key factor affecting its treatment and resource utilization. In this study, fly ash samples collected from a power plant with circulating fluidized incinerators of municipal solid waste (MSW) located in Shandong Province (eastern China) were studied. The results showed that there were no obvious seasonal differences in properties of fly ash. The content of total salt, Zn, and pH exceeded the national standards and low-ring polycyclic aromatic hydrocarbons (PAHs) and polychlorinated dibenzo-p-dioxins (PCDD) and dibenzofurans (Fs) were the main organic components of fly ash for this power plant, which posed great threats to the surrounding environment. The amount of Zn of fly ash was higher than other heavy metals, which should be due to alkaline batteries of MSW. The leachate of fly ash had low concentrations of heavy metals and the main soluble components were sulfates and chlorides. The major mineral crystals of fly ash were SiO2, CaSO4, and Fe2O3. The main organic pollutants were low-ring PAHs, polychlorinated PCDDs, and low-chlorinated PCDFs, and concentrations were lower than the limiting values of the national regulations. Additionally, the distribution of PCDD/Fs had either a positive or a negative linear correlation with fly ash and flue gas, which was associated with the chlorinated degree of PCDD/Fs. The analysis was conducted to fully understand the properties of fly ash and to take appropriate methods for further comprehensive utilization. PMID:24969433

  18. Establishment of an Environmental Control Technology Laboratory with a Circulating Fluidized-Bed Combustion System

    SciTech Connect

    Wei-Ping Pan; Yan Cao; John Smith

    2008-05-31

    On February 14, 2002, President Bush announced the Clear Skies Initiative, a legislative proposal to control the emissions of nitrogen oxides (NO{sub x}), sulfur dioxide (SO{sub 2}), and mercury from power plants. In response to this initiative, the National Energy Technology Laboratory organized a Combustion Technology University Alliance and hosted a Solid Fuel Combustion Technology Alliance Workshop. The workshop identified multi-pollutant control; improved sorbents and catalysts; mercury monitoring and capture; and improved understanding of the underlying reaction chemistry occurring during combustion as the most pressing research needs related to controlling environmental emissions from fossil-fueled power plants. The Environmental Control Technology Laboratory will help meet these challenges and offer solutions for problems associated with emissions from fossil-fueled power plants. The goal of this project was to develop the capability and technology database needed to support municipal, regional, and national electric power generating facilities to improve the efficiency of operation and solve operational and environmental problems. In order to effectively provide the scientific data and the methodologies required to address these issues, the project included the following aspects: (1) Establishing an Environmental Control Technology Laboratory using a laboratory-scale, simulated fluidized-bed combustion (FBC) system; (2) Designing, constructing, and operating a bench-scale (0.6 MW{sub th}), circulating fluidized-bed combustion (CFBC) system as the main component of the Environmental Control Technology Laboratory; (3) Developing a combustion technology for co-firing municipal solid waste (MSW), agricultural waste, and refuse-derived fuel (RDF) with high sulfur coals; (4) Developing a control strategy for gaseous emissions, including NO{sub x}, SO{sub 2}, organic compounds, and heavy metals; and (5) Developing new mercury capturing sorbents and new

  19. Processing of residues and municipal waste in circulating fluidized beds: Operating experience, design concepts and future developments

    SciTech Connect

    Plass, L.; Albrecht, J.; Loeffler, J.C.

    1997-12-31

    Based on experience on processing of unconventional fuels in commercial Circulating Fluidized Bed (CFB) gasifiers new plant concepts for thermal treatment of residues and municipal waste are presented. Particular emphasis is put on optimizing process efficiencies and environmental performance of the overall processes. The thermal treatment of waste is carried out in two steps: Gasification in a CFB-reactor is followed by a high temperature reactor for complete breakdown of gaseous condensable hydrocarbons and for slagging of dust entrained in the CFB product gas. Major details of the process alternatives are discussed in view of economical and ecological aspects.

  20. Experimental study on the reuse of spent rapidly hydrated sorbent for circulating fluidized bed flue gas desulfurization.

    PubMed

    Li, Yuan; Zheng, Kai; You, Changfu

    2011-11-01

    Rapidly hydrated sorbent, prepared by rapidly hydrating adhesive carrier particles and lime, is a highly effective sorbent for moderate temperature circulating fluidized bed flue gas desulfurization (CFB-FGD) process. The residence time of fine calcium-containing particles in CFB reactors increases by adhering on the surface of larger adhesive carrier particles, which contributes to higher sorbent calcium conversion ratio. The circulation ash of CFB boilers (α-adhesive carrier particles) and the spent sorbent (β and γ-adhesive carrier particles) were used as adhesive carrier particles for producing the rapidly hydrated sorbent. Particle physical characteristic analysis, abrasion characteristics in fluidized bed and desulfurization characteristics in TGA and CFB-FGD systems were investigated for various types of rapidly hydrated sorbent (α, β, and γ-sorbent). The adhesion ability of γ-sorbent was 50.1% higher than that of α-sorbent. The abrasion ratio of β and γ-sorbent was 16.7% lower than that of α-sorbent. The desulfurization abilities of the three sorbent in TGA were almost same. The desulfurization efficiency in the CFB-FGD system was up to 95% at the bed temperature of 750 °C for the β-sorbent. PMID:21928832

  1. Numerical simulation on pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Zhu, Jianguo; Ouyang, Ziqu; Lu, Qinggang

    2013-06-01

    High temperature air combustion is a prospecting technology in energy saving and pollutants reduction. Numerical simulation on pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed was presented. The down-fired combustor, taken as the calculation domain, has the diameter of 220 mm and the height of 3000 mm. 2 cases with air staging combustion are simulated. Compared the simulation results with experimental data, there is a good agreement. It is found that the combustion model and NOx formation model are applicable to simulate the pulverized coal combustion and NOx emissions in high temperature air from circulating fluidized bed. The results show that there is a uniform temperature profile along the axis of the down-fired combustor. The NOx emissions are lower than those of ordinary pulverized coal combustion, and the NOx emissions are 390 mg/m3 and 352 mg/m3 in Case 1 and Case 2, respectively. At the range of 300-600 mm below the nozzle, the NO concentration decreases, mainly resulting from some homogeneous reactions and heterogeneous reaction. NO concentration has a little increase at the position of 800 mm below the nozzle as the tertiary air supplied to the combustor at the position of 600 mm below the nozzle.

  2. JV Task 108 - Circulating Fluidized-Bed Combustion and Combustion Testing of Turkish Tufanbeyli Coal

    SciTech Connect

    Douglas Hajicek; Jay Gunderson; Ann Henderson; Stephen Sollom; Joshua Stanislowski

    2007-08-15

    Two combustion tests were performed at the Energy & Environmental Research Center (EERC) using Tufanbeyli coal from Turkey. The tests were performed in a circulating fluidized-bed combustor (CFBC) and a pulverized coal-fired furnace, referred to as the combustion test facility (CTF). One of the goals of the project was to determine the type of furnace best suited to this coal. The coal is high in moisture, ash, and sulfur and has a low heating value. Both the moisture and the sulfur proved problematic for the CTF tests. The fuel had to be dried to less than 37% moisture before it could be pulverized and further dried to about 25% moisture to allow more uniform feeding into the combustor. During some tests, water was injected into the furnace to simulate the level of flue gas moisture had the fuel been fed without drying. A spray dryer was used downstream of the baghouse to remove sufficient sulfur to meet the EERC emission standards permitted by the North Dakota Department of Health. In addition to a test matrix varying excess air, burner swirl, and load, two longer-term tests were performed to evaluate the fouling potential of the coal at two different temperatures. At the lower temperature (1051 C), very little ash was deposited on the probes, but deposition did occur on the walls upstream of the probe bank, forcing an early end to the test after 2 hours and 40 minutes of testing. At the higher temperature (1116 C), ash deposition on the probes was significant, resulting in termination of the test after only 40 minutes. The same coal was burned in the CFBC, but because the CFBC uses a larger size of material, it was able to feed this coal at a higher moisture content (average of 40.1%) compared to the CTF (ranging from 24.2% to 26.9%). Sulfur control was achieved with the addition of limestone to the bed, although the high calcium-to-sulfur rate required to reduce SO{sub 2} emissions resulted in heat loss (through limestone calcination) and additional ash

  3. A dynamic simulation model for power plants with atmospheric and pressurized circulating fluidized bed combustion -- Interactions of plant components and design studies

    SciTech Connect

    Glasmacher-Remberg, C.; Fett, F.N.

    1999-07-01

    Power plants with atmospheric or pressurized circulating fluidized bed combustion are complex technical systems. The operation characteristics of these power plants depend on the behavior of the single components and their interactions. The theoretical understanding of power plant processes of this kind as well as the design, the reliability and the practical operation can be enhanced by the application of mathematical models for the complete process. A dynamic simulation model for power plants with atmospheric circulating fluidized bed combustion (ACFBC) and pressurized circulating fluidized bed combustion (PCFBC) consisting of comprehensive submodels for the subsystems gas turbine, circulating fluidized bed combustor and water/steam cycle is presented. Apart from the investigation of the complete power plant, the simulation program enables the analysis of the three mentioned subsystems separately. Each subsystem is described by a set of unsteady-state differential and algebraic equations solved by an implicit Euler-method using a modified Newton-Raphson method. With the aid of the dynamic simulation program for a selected power plant, the effect of changes in plant operation will be examined for full and part load as well as the transient response of the system due to the carried out operation. Emphasis is laid on the characterization of the interactions between the subsystems. The dynamic simulation program can be used for design studies and it is investigated how changes of the plant design influence the operation characteristics of the example plant.

  4. High rate biological nutrient removal from high strength wastewater using anaerobic-circulating fluidized bed bioreactor (A-CFBBR).

    PubMed

    Andalib, Mehran; Nakhla, George; Zhu, Jesse

    2012-08-01

    Biological nutrient removal (BNR) from high strength wastewater was investigated using a newly developed integrated anaerobic fluidized bed (AF) with circulating fluidized bed bioreactor henceforth called A-CFBBR. The A-CFBBR showed 99.7%COD removal, 84% nitrogen removal, with a very low sludge yield of 0.017 g VSS/g COD while treating a synthetic wastewater containing 10,700 mg COD/L and 250 mg NH(3)-N/L over a period of 6 months. The system was operated at an organic loading rate (OLR) of 35 kg COD/m(3)(AF) d and nitrogen loading rate (NLR) of 1.1 kg N/m(3)(CFBBR) d at a hydraulic retention time (HRT) of less than 12 h in the A-CFBBR. Microbial communities analysis using DGGE confirmed the presence of both AOBs and NOBs in the riser and downer. Pseudomonas putida and Pseudomonas fluorescence were the dominant denitrifiers present in the downer. Methanogenic activity was accomplished by a microbial mixture of archaea and bacteria in the anaerobic column. PMID:22717573

  5. Particle-size optimization for SO{sub 2} capture by limestone in a circulating fluidized bed

    SciTech Connect

    Saastamoinen, J.J.

    2007-10-15

    Sulfur capture by limestone particles in a circulating fluidized bed is studied by modeling. Small particles are reactive but they have a short residence time depending on the separation efficiency of the cyclone. With large particles, the residence time is longer, but the rate and degree of sulfur capture are lower. Then the large particles removed in the bottom ash flow may have reached a lesser degree of conversion (from CaO to CaSO{sub 4}), especially if the rate of attrition is low. The optimum particle size or particle-size distribution to minimize the limestone feed rate to achieve a given efficiency of sulfur capture is discussed. A methodology to calculate the optimum size is presented.

  6. The Nucla Circulating Fluidized-Bed Demonstration Project: A U.S. DOE post-project assessment

    SciTech Connect

    1995-06-01

    This report is a post-project assessment of the Nucla Circulating Fluidized-Bed (CFB) Demonstration Project, the second project to be completed in the DOE Clean Coal Technology Program. Nucla was the first successful utility repowering project in the US, increasing the capacity of the original power station from 36 MW(e) to 110 MW(e) and extending its life by 30 years. In the CFB boiler, combustion and desulfurization both take place in the fluidized bed. Calcium in the sorbent captures sulfur dioxide and the relatively low combustion temperatures limit NOx formation. Hot cyclones separate the larger particles from the gas and recirculates them to the lower zones of the combustion chambers. This continuous circulation of coal char and sorbent particles is the novel feature of CFB technology. This demonstration project significantly advanced the environmental, operational, and economic potential of atmospheric CFB technology, precipitating a large number of orders for atmospheric CFB equipment. By 1994, more than 200 atmospheric CFB boilers have been constructed worldwide. Although at least six CFB units have been operated, the Nucla project`s CFB database continues to be an important and unique resource for the design of yet larger atmospheric CFB systems. The post-project assessment report is an independent DOE appraisal of the success a completed project had in achieving its objectives and aiding in the commercialization of the demonstrated technology. The report also provides an assessment of the expected technical, environmental, and economic performance of the commercial version of the technology as well as an analysis of the commercial market.

  7. Pyrolysis of high-ash sewage sludge in a circulating fluidized bed reactor for production of liquids rich in heterocyclic nitrogenated compounds.

    PubMed

    Zuo, Wu; Jin, Baosheng; Huang, Yaji; Sun, Yu; Li, Rui; Jia, Jiqiang

    2013-01-01

    A circulating fluidized bed reactor was used for pyrolyzing sewage sludge with a high ash content to produce liquids rich in heterocyclic nitrogenated compounds. GC/MS and FTIR analyses showed that heterocyclic nitrogenated compounds and hydrocarbons made up 38.5-61.21% and 2.24-17.48% of the pyrolysis liquids, respectively. A fluidized gas velocity of 1.13 m/s, a sludge feed rate of 10.78 kg/h and a particle size of 1-2mm promoted heterocyclic nitrogenated compound production. Utilizing heterocyclic nitrogenated compounds as chemical feedstock could be a way for offsetting the cost of sewage sludge treatment. PMID:23131621

  8. Draft Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    1999-08-27

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, which occupies a 400-acre industrial site along the north shore of the St. Johns River about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. JEA has indicated that construction may begin without DOE funding prior to the completion of the NEPA process in February 2000 and would continue until December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared funding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues

  9. Final Environmental Impact Statement for the JEA Circulating Fluidized Bed Combustor Project

    SciTech Connect

    N /A

    2000-06-30

    This EIS assesses environmental issues associated with constructing and demonstrating a project that would be cost-shared by DOE and JEA (formerly the Jacksonville Electric Authority) under the Clean Coal Technology Program. The project would demonstrate circulating fluidized bed (CFB) combustion technology at JEA's existing Northside Generating Station in Jacksonville, Florida, about 9 miles northeast of the downtown area of Jacksonville. The new CFB combustor would use coal and petroleum coke to generate nearly 300 MW of electricity by repowering the existing Unit 2 steam turbine, a 297.5-MW unit that has been out of service since 1983. The proposed project is expected to demonstrate emission levels of sulfur dioxide (SO{sub 2}), oxides of nitrogen (NO{sub x}), and particulate matter that would be lower than Clean Air Act limits while at the same time producing power more efficiently and at less cost than conventional coal utilization technologies. At their own risk, JEA has begun initial construction activities without DOE funding. Construction would take approximately two years and, consistent with the original JEA schedule, would be completed in December 2001. Demonstration of the proposed project would be conducted during a 2-year period from March 2002 until March 2004. In addition, JEA plans to repower the currently operating Unit 1 steam turbine about 6 to 12 months after the Unit 2 repowering without cost-shared funding from DOE. Although the proposed project consists of only the Unit 2 repowering, this EIS analyzes the Unit 1 repowering as a related action. The EIS also considers three reasonably foreseeable scenarios that could result from the no-action alternative in which DOE would not provide cost-shared funding for the proposed project. The proposed action, in which DOE would provide cost-shared finding for the proposed project, is DOE's preferred alternative. The EIS evaluates the principal environmental issues, including air quality, traffic

  10. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized bed. Topical report, January 1, 1991--June 30, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.; Heping, Y.; Clifton, K.

    1992-07-01

    This research program involves two major aspects. First, to evaluate techniques to effectively probe the polydisperse gas-solid flows and second, to apply these techniques to study the gas-solid flow structure and clusters in the riser of a circulating fluidized bed riser. Amongst the non-intrusive techniques a modified laser Doppler technique based on the fluorescence-emission concept has been adopted and the other techniques involve pitot-static pressure probes. A circulating fluidized bed (CFB) facility has been designed, built and is currently operational at West Virginia University. The design provides for maximum versatility in investigating the hydrodynamics of the CFB riser. Two stage cyclones are employed to capture the particles exhausted from the riser. Measurements of gas velocity distribution were carried out in the circulating fluidized bed riser. with particles having a mean diameter of 112 {mu}m and a density of 2305 kg/m{sup 3} and another set of particles with a mean diameter of 145 {mu}m and a density of 2245 kg/m{sup 3}. The experimental results showed that the local gas velocity varied with the radial position, elevation, solids circulation rate, superficial velocity and particle size. A general formula for gas velocity distribution in the circulating fluidized bed riser was obtained based on the particle circulation, superficial velocity and particle diameter. The pressure drops across the L-valve were also studied for different particle sizes, L-valve diameters and aeration. The solids flowrate was found to be a function of the L-valve geometry, operating parameters and solids properties. Pressure drop of L-valve increases with increasing solids diameter and decreasing diameter of the L-valve. Pressure drop across standpipe increases as the solids diameter and diameter of the standpipe decrease.

  11. Co-combustion of tannery sludge in a commercial circulating fluidized bed boiler.

    PubMed

    Dong, Hao; Jiang, Xuguang; Lv, Guojun; Chi, Yong; Yan, Jianhua

    2015-12-01

    Co-combusting hazardous wastes in existing fluidized bed combustors is an alternative to hazardous waste treatment facilities, in shortage in China. Tannery sludge is a kind of hazardous waste, considered fit for co-combusting with coal in fluidized bedboilers. In this work, co-combustion tests of tannery sludge and bituminous coal were conducted in a power plant in Jiaxing, Zhejiang province. Before that, the combustion behavior of tannery sludge and bituminous were studied by thermogravimetric analysis. Tannery sludge presented higher reactivity than bituminous coal. During the co-combustion tests, the emissions of harmful gases were monitored. The results showed that the pollutant emissions met the Chinese standard except for NOx. The Concentrations of seven trace elements (As, Cr, Cd, Ni, Cu, Pb, Mn) in three exit ash flows (bottom ash in bed, fly ash in filter, and submicrometer aerosol in flue gas) were analyzed. The results of mono-combustion of bituminous coal were compared with those of co-combustion with tannery sludge. It was found that chromium enriched in fly ash. At last, the leachability of fly ash and bottom ash was analyzed. The results showed that most species were almost equal to or below the limits except for As in bottom ashes and Cr in the fly ash of co-combustion test. The concentrations of Cr in leachates of co-combustion ashes are markedly higher than that of coal mono-combustion ashes. PMID:26278370

  12. A novel fluidized bed respirometric technique for determination of in situ biofilm kinetics.

    PubMed

    Chowdhury, Nabin; Nakhla, George; Zhu, Jesse

    2012-01-01

    A respirometric approach has been developed to determine heterotrophic biofilm kinetics using fluidized bioparticles--particles with attached biomass. Lava rock particles of 600 microm were used as a biomass carrier medium. The modified respirometer successfully estimates in situ biofilm kinetics of the bioparticles collected from a pilot-scale liquid-solid circulating fluidized bed (LSCFB) bioreactor. The observed maximum specific growth rates (micro(max)) of 3.69 +/- 0.44 d(-1) and biomass yields (Y(H)) of 0.36 +/- 0.03 g COD/g COD in the fluidized bed respirometers were significantly different from the micro(max) of 5.57-5.72 d(-1) and Y(H) of 0.54-0.59 g COD/g COD observed in the conventional respirometric tests for bioparticles and detached biomass. The higher Monod half-saturation coefficient (K(S)) of 186-219mg COD/L observed in the fluidized bed respirometers relative to the 49-58 mg COD/L in the conventional respirometers reveals the presence of mass transfer resistance in the LSCFB despite fluidization. Significantly reduced yields in the fluidized bed respirometers and the estimated maintenance coefficient of 1.16 d(-1) for the particulate biofilm in the LSCFB clearly emphasize that a substantial amount of substrate was utilized for cell maintenance at the low food to microorganism (S/X) ratio of 0.5 g COD/g VSS. PMID:22629617

  13. Effect of cofiring coal and biofuel with sewage sludge on alkali problems in a circulating fluidized bed boiler

    SciTech Connect

    K.O. Davidsson; L.-E. Aamand; A.-L. Elled; B. Leckner

    2007-12-15

    Cofiring experiments were performed in a 12 MW circulating fluidized bed boiler. The fuel combinations were biofuel (wood+straw), coal+biofuel, coal+sewage sludge+biofuel, and sewage sludge+biofuel. Limestone or chlorine (PVC) was added in separate experiments. Effects of feed composition on bed ash and fly ash were examined. The composition of flue gas was measured, including on-line measurement of alkali chlorides. Deposits were collected on a probe simulating a superheater tube. It was found that the fuel combination, as well as addition of limestone, has little effect on the alkali fraction in bed ash, while chlorine decreases the alkali fraction in bed ash. Sewage sludge practically eliminates alkali chlorides in flue gas and deposits. Addition of enough limestone to coal and sludge for elimination of the SO{sub 2} emission does not change the effect of chlorine. Chlorine addition increases the alkali chloride in flue gas, but no chlorine was found in the deposits with sewage sludge as a cofuel. Cofiring of coal and biofuel lowers the alkali chloride concentration in the flue gas to about a third compared with that of pure biofuel. This is not affected by addition of lime or chlorine. It is concluded that aluminum compounds in coal and sludge are more important than sulfur to reduce the level of KCl in flue gas and deposits. 24 refs., 8 figs., 7 tabs.

  14. High temperature gas cleaning using honeycomb barrier filter on a coal-fired circulating fluidized bed combustor

    SciTech Connect

    Bishop, B.; Raskin, N.

    1996-12-31

    An efficient particulate hot gas cleaning equipment is a must for the successful commercialization of high efficiency pressurized coal-fired energy conversion systems. Many types of ceramic barrier filter systems are under development during the past decade. Significant progress has been made on the mechanical packaging of ceramic materials at high temperature (up to 900 C) environment. However, there is still considerable difficulty in operating the candle type filters at temperatures close to 900 C. CeraFilter Systems, Inc., and CeraMem Corporation are developing a new type of monolith honeycomb filters for high temperature and high pressure applications. The honeycomb filters have been tested downstream of a coal-fired atmospheric circulating fluidized bed combustor. Coal was fired with limestone as the SO{sub 2} control sorbent. Two test runs were conducted, each at 870 C and at a filtration velocity of 2.2--2.3 cm/s. The testing included both high speed and conventional data acquisition to monitor effects of the cleaning pulses and long term pressure drop characteristics. Dust loadings were measured before and after the filter by the Energy and Environmental Research Center (EERC) of Grand Forks, North Dakota. The dust capture efficiency of the Filter was very high and could easily meet the strict particulate emission level requirements and the allowable dust loading into a gas turbine stream.

  15. Investigation of gas–solids flow in a circulating fluidized bed using 3D electrical capacitance tomography

    NASA Astrophysics Data System (ADS)

    Mao, Mingxu; Ye, Jiamin; Wang, Haigang; Yang, Wuqiang

    2016-09-01

    The hydrodynamics of gas–solids flow in the bottom of a circulating fluidized bed (CFB) are complicated. Three-dimensional (3D) electrical capacitance tomography (ECT) has been used to investigate the hydrodynamics in risers of different shapes. Four different ECT sensors with 12 electrodes each are designed according to the dimension of risers, including two circular ECT sensors, a square ECT sensor and a rectangular ECT sensor. The electrodes are evenly arranged in three planes to obtain capacitance in different heights and to reconstruct the 3D images by linear back projection (LBP) algorithm. Experiments were carried out on the four risers using sands as the solids material. The capacitance and differential pressure are measured under the gas superficial velocity from 0.6 m s‑1 to 3.0 m s‑1 with a step of 0.2 m s‑1. The flow regime is investigated according to the solids concentration and differential pressure. The dynamic property of bubbling flows is analyzed theoretically and the performance of the 3D ECT sensors is evaluated. The experimental results show that 3D ECT can be used in the CFB with different risers to predict the hydrodynamics of gas–solids bubbling flows.

  16. A Study on Methane and Nitrous Oxide Emissions Characteristics from Anthracite Circulating Fluidized Bed Power Plant in Korea

    PubMed Central

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH4) and nitrous oxide (N2O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH4 and N2O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH4 emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N2O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  17. Flow Regime Study in a Circulating Fluidized Bed Riser with an Abrupt Exit: [1] High Density Suspension

    SciTech Connect

    Mei, J.S.; Lee, G.T.; Seachman, S.M.; Ludlow, J.C.; Shadle, L.J.

    2008-05-13

    Flow regime study was conducted in a 0.3 m diameter, 15.5 m tall circulating fluidized bed (CFB) riser with an abrupt exit at the National Energy Technology Laboratory of the U. S. Department of Energy. A statistical designed test series was conducted including four (4) operating set points and a duplicated center point (therefore a total of 6 operating set points). Glass beads of mean diameter 200 μm and particle density of 2,430 kg/m3 were used as bed material. The CFB riser was operated at various superficial gas velocities ranging from 5.6 to 7.6 m/s and solid mass flux from a low of 86 to a high of 303 kg/m2-s. Results of the apparent solids fraction profile as well as the radial particle velocity profile were analyzed in order to identify the presence of Dense Suspension Upflow (DSU) conditions. DSU regime was found to exist at the bottom of the riser, while the middle section of the riser was still exhibiting core-annular flow structure. Due to the abrupt geometry of the exit, the DSU regime was also found at the top of the riser. In addition the effects of the azimuthal angle, riser gas velocity, and mass solids flux on the particle velocity were investigated and are discussed in this paper.

  18. Combustion characteristics of paper mill sludge in a lab-scale combustor with internally cycloned circulating fluidized bed.

    PubMed

    Shin, D; Jang, S; Hwang, J

    2005-01-01

    After performing a series of batch type experiments using a lab-scale combustor, consideration was given to the use of an internally cycloned circulating fluidized bed combustor (ICCFBC) for a paper mill sludge. Operation parameters including water content, feeding mass of the sludge, and secondary air injection ratio were varied to understand their effects on combustion performance, which was examined in terms of carbon conversion rate (CCR) and the emission rates of CO, C(x)H(y) and NO(x). The combustion of paper mill sludge in the ICCFBC was compared to the reaction mechanisms of a conventional solid fuel combustion, characterized by kinetics limited reaction zone, diffusion limited reaction zone, and transition zone. The results of the parametric study showed that a 35% water content and 60 g feeding mass generated the best condition for combustion. Meanwhile, areal mass burning rate, which is an important design and operation parameter at an industrial scale plant, was estimated by a conceptual equation. The areal mass burning rate corresponding to the best combustion condition was approximately 400 kg/hm(2) for 35% water content. The secondary air injection generating swirling flow enhanced the mixing between the gas phase components as well as the solid phase components, and improved the combustion efficiency by increasing the carbon conversion rate and reducing pollutant emissions. PMID:16009301

  19. Development of methane and nitrous oxide emission factors for the biomass fired circulating fluidized bed combustion power plant.

    PubMed

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH(4)), Nitrous oxide (N(2)O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH(4) and N(2)O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH(4) and N(2)O exhausted from the CFB boiler. As a result, the emission factors of CH(4) and N(2)O are 1.4 kg/TJ (0.9-1.9 kg/TJ) and 4.0 kg/TJ (2.9-5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N(2)O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  20. A study on methane and nitrous oxide emissions characteristics from anthracite circulating fluidized bed power plant in Korea.

    PubMed

    Lee, Seehyung; Kim, Jinsu; Lee, Jeongwoo; Jeon, Eui-Chan

    2012-01-01

    In order to tackle climate change effectively, the greenhouse gas emissions produced in Korea should be assessed precisely. To do so, the nation needs to accumulate country-specific data reflecting the specific circumstances surrounding Korea's emissions. This paper analyzed element contents of domestic anthracite, calorific value, and concentration of methane (CH₄) and nitrous oxide (N₂O) in the exhaust gases from circulating fluidized bed plant. The findings showed the concentration of CH₄ and N₂O in the flue gas to be 1.85 and 3.25 ppm, respectively, and emission factors were 0.486 and 2.198 kg/TJ, respectively. The CH₄ emission factor in this paper was 52% lower than default emission factor presented by the IPCC. The N₂O emission factor was estimated to be 46% higher than default emission factor presented by the IPCC. This discrepancy can be attributable to the different methods and conditions of combustion because the default emission factors suggested by IPCC take only fuel characteristics into consideration without combustion technologies. Therefore, Korea needs to facilitate research on a legion of fuel and energy consumption facilities to develop country-specific emission factors so that the nation can have a competitive edge in the international climate change convention in the years to come. PMID:22666126

  1. Circulating fluidized bed combustion product addition to acid soil: alfalfa (Medicago sativa L.) composition and environmental quality.

    PubMed

    Chen, Liming; Dick, Warren A; Kost, David

    2006-06-28

    To reduce S emissions, petroleum coke with a high concentration of S was combusted with limestone in a circulating fluidized bed (CFB) boiler. The combustion process creates a bed product that has potential for agricultural uses. This CFB product is often alkaline and enriched in S and other essential plant nutrients, but also contains high concentrations of Ni and V. Agricultural land application of CFB product is encouraged, but little information is available related to plant responses and environmental impacts. CFB product and agricultural lime (ag-lime) were applied at rates of 0, 0.5, 1.0, and 2.0 times the soil's lime requirement (LR) to an acidic soil (Wooster silt loam). The 2.0x LR application rate of CFB product was equivalent to 67.2 Mg ha(-1). Alfalfa yield was increased 4.6 times by CFB product and 3.8 times by ag-lime compared to untreated control. Application of CFB product increased the concentration of V in soil and alfalfa tissue, but not in soil water, and increased the concentration of Ni in soil and soil water, but not in alfalfa tissue. However, these concentrations did not reach levels that might cause environmental problems. PMID:16787025

  2. Feasibility study on solidification of municipal solid waste incinerator fly ash with circulating fluidized bed combustion coal fly ash.

    PubMed

    Liu, Wenshi; Hou, Haobo; Zhang, Chuhao; Zhang, Dajie

    2009-05-01

    The objective of this study was to assess the feasibility of solidification of municipal solid waste incinerator (MSWI) fly ash with circulation fluidized bed combustion (CFBC) fly ash, which is unsuitable as a cement replacement due to its high amounts of carbon, lime and anhydrite. The solidification process was conducted on samples prepared from MSWI fly ash, binders (cement clinkers and CFBC fly ash were mixed at two replacement ratios) and water (water/solid weight ratio = 0.4), among which the MSWI fly ash replaced each binder at the ratio of 0, 20, 40, 60 and 80% by dry weight. The samples were subjected to compressive strength tests and Toxicity Characteristic Leaching Procedure and the results showed that all solidified MSWI fly ash can meet the landfill standard imposed by US EPA after 28 days of curing. Micro-analysis (X-ray diffraction, scanning electron microscopy and Fourier transform infrared spectrophotometry) revealed that the main hydrate products were C-S-H gel and ettringite, which have a positive effect on heavy metals retention. Therefore, this method provides a possibility to achieve a cheap and effective solution for MSWI fly ash management and use for CFBC fly ash. PMID:19423575

  3. Novel dry-desulfurization process using Ca(OH)2/fly ash sorbent in a circulating fluidized bed.

    PubMed

    Matsushima, Norihiko; Li, Yan; Nishioka, Masateru; Sadakata, Masayoshi; Qi, Haiying; Xu, Xuchang

    2004-12-15

    A dry-desulfurization process using Ca(OH)2/fly ash sorbent and a circulating fluidized bed (CFB) was developed. Its aim was to achieve high SO2 removal efficiency without humidification and production of CaSO4 as the main byproduct. The CaSO4 produced could be used to treat alkalized soil. An 83% SO2 removal rate was demonstrated, and a byproduct with a high CaSO4 content was produced through baghouse ash. These results indicated that this process could remove SO2 in flue gas with a high efficiency under dry conditions and simultaneously produce soil amendment. It was shown that NO and NO2 enhanced the SO2 removal rate markedly and that NO2 increased the amount of CaSO4 in the final product more than NO. These results confirmed that the significant effects of NO and NO2 on the SO2 removal rate were due to chain reactions that occurred under favorable conditions. The amount of baghouse ash produced increased as the reaction progressed, indicating that discharge of unreacted Ca(OH)2 from the reactor was suppressed. Hence, unreacted Ca(OH)2 had a long residence time in the CFB, resulting in a high SO2 removal rate. It was also found that 350 degrees C is the optimum reaction temperature for dry desulfurization in the range tested (320-380 degrees C). PMID:15669351

  4. Development of Methane and Nitrous Oxide Emission Factors for the Biomass Fired Circulating Fluidized Bed Combustion Power Plant

    PubMed Central

    Cho, Chang-Sang; Sa, Jae-Hwan; Lim, Ki-Kyo; Youk, Tae-Mi; Kim, Seung-Jin; Lee, Seul-Ki; Jeon, Eui-Chan

    2012-01-01

    This study makes use of this distinction to analyze the exhaust gas concentration and fuel of the circulating fluidized bed (CFB) boiler that mainly uses wood biomass, and to develop the emission factors of Methane (CH4), Nitrous oxide (N2O). The fuels used as energy sources in the subject working sites are Wood Chip Fuel (WCF), RDF and Refused Plastic Fuel (RPF) of which heating values are 11.9 TJ/Gg, 17.1 TJ/Gg, and 31.2 TJ/Gg, respectively. The average concentrations of CH4 and N2O were measured to be 2.78 ppm and 7.68 ppm, respectively. The analyzed values and data collected from the field survey were used to calculate the emission factor of CH4 and N2O exhausted from the CFB boiler. As a result, the emission factors of CH4 and N2O are 1.4 kg/TJ (0.9–1.9 kg/TJ) and 4.0 kg/TJ (2.9–5.3 kg/TJ) within a 95% confidence interval. Biomass combined with the combustion technology for the CFB boiler proved to be more effective in reducing the N2O emission, compared to the emission factor of the CFB boiler using fossil fuel. PMID:23365540

  5. Preparation and characterization of bio-oils from internally circulating fluidized-bed pyrolyses of municipal, livestock, and wood waste.

    PubMed

    Cao, Jing-Pei; Xiao, Xian-Bin; Zhang, Shou-Yu; Zhao, Xiao-Yan; Sato, Kazuyoshi; Ogawa, Yukiko; Wei, Xian-Yong; Takarada, Takayuki

    2011-01-01

    Fast pyrolyses of sewage sludge (SS), pig compost (PC), and wood chip (WC) were investigated in an internally circulating fluidized-bed to evaluate bio-oil production. The pyrolyses were performed at 500 °C and the bio-oil yields from SS, PC, and WC were 45.2%, 44.4%, and 39.7% (dried and ash-free basis), respectively. The bio-oils were analyzed with an elemental analyzer, Karl-Fischer moisture titrator, bomb calorimeter, Fourier transformation infrared spectrometer, gel permeation chromatograph, and gas chromatography/mass spectrometry. The results show that the bio-oil from SS is rich in aliphatic and organonitrogen species, while the bio-oil from PC exhibits higher caloric value due to its higher carbon content and lower oxygen content in comparison with that from SS. The bio-oils from SS and PC have similar chemical composition of organonitrogen species. Most of the compounds detected in the bio-oil from WC are organooxygen species. Because of its high oxygen content, low H/C ratio, and caloric value, the bio-oil from WC is unfeasible for use as fuel feedstock, but possible for use as chemical feedstock. PMID:20943376

  6. Advanced modeling of nitrogen oxide emissions in circulating fluidized bed combustors: Parametric study of coal combustion and nitrogen compound chemistries

    SciTech Connect

    Kilpinen, P.; Kallio, S.; Hupa, M.

    1999-07-01

    This paper describes work-in-progress aimed at developing an emission model for circulating fluidized bed combustors using detailed homogeneous and heterogeneous chemical kinetics. The main emphasis is on nitrogen oxides (NO{sub x}, N{sub 2}O) but also unburned gases (CO, C{sub x}H{sub y}) and sulfur dioxide (SO{sub 2}) will be investigated in the long run. The hydrodynamics is described by a 1.5-dimensional model where the riser is divided into three regions: a dense bubbling bed at the bottom, a vigorously mixed splash zone, and a transport zone. The two latter zones are horizontally split into a core region and an annular region. The solids circulation rate is calculated from the known solids inventory and the pressure and mass balances over the entire circulation loop. The solids are divided into classes according to size and type or particle. The model assumes instantaneous fuel devolatilization at the bottom and an even distribution of volatiles in the suspension phase of the dense bed. For addition of secondary air, a complete penetration and an instantaneous mixing with the combustor gases in the core region is assumed. The temperature distribution is assumed to be known, and no energy balance is solved. A comprehensive kinetic scheme of about 300 elementary gas-phase reactions is used to describe the homogeneous oxidation of the volatiles including both hydrocarbon and volatile-nitrogen components (NH{sub 3}, HCN). Heterogeneous char combustion to CO and CO{sub 2}, and char-nitrogen conversion to NO, N{sub 2}O, and N{sub 2} are described by a single particle model that includes 15 reaction steps given in the form of 6 net reaction paths. In the paper, the model is briefly described. A special emphasis is put on the evaluation of chemistry submodels. Modeling results on nitrogen oxides' formation are compared with measured concentration profiles in a 12 MW CFBC riser from literature. The importance of accurate chemistry description on predictions is

  7. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-07-13

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences, Foster Wheeler Energy Services, Inc., Parsons Energy and Chemicals Group, Inc., and Cofiring Alternatives. During this reporting period, work focused on completing the biofuel characterization and the design of the conceptual fluidized bed system.

  8. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits

    2001-01-18

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, work focused on performing the design of the conceptual fluidized bed system and determining the system economics.

  9. Emission characteristics of co-combustion of sewage sludge with olive cake and lignite coal in a circulating fluidized bed.

    PubMed

    Toraman, Oner Yusuf; Topal, Hüseyin; Bayat, Oktay; Atimtay, Aysel T

    2004-01-01

    In this study, a circulating fluidized bed (CFB) of 125 mm diameter and 1800mm height was used to find the combustion characteristics of sewage sludge (SS) produced in Turkey. Sludge + olive cake, and sludge + lignite coal mixtures were burned separately. Various sludge-to-lignite coal and sludge-to-olive cake ratios (5/95, 10/90, 15/85, 20/80) were tried. On-line concentrations of major components (O2, SO2, CO2, CO, NOx, CmHn) were measured in the flue gas, as well as temperature and pressure distributions along the bed. Combustion efficiencies of sludge + olive cake and sludge + lignite coal mixtures were calculated, and the optimum conditions for operating parameters were discussed. The results have shown that the combustion mainly takes place in the upper regions of the main column where the temperature reaches 900 degrees C. SS + Coal burn in the CFB with an efficiency of 95.14% to 96.18%, which is considered to be quite good. When burning sludge mixed with olive cake, appreciable amounts of CO and unburned hydrocarbons are formed and the combustion efficiency drops to 92.93%. CO and CmHn emissions are lower when lignite coal is mixed with various amounts of SS than the emissions when the coal is burned alone. As the %SS is increased in the fuel mixture, the SO2 emission decreases. NOx emissions are slightly higher. When burning sludge mixed with olive cake, SO2 and NOx emissions are slightly higher. CO and CmHn emissions decrease sharply when SS is mixed with 5%wt. olive cake. With increasing sludge ratio these emissions increase due to the unburned hydrocarbons. As a result of this study, it is believed that SS can be burned effectively in a CFBC together with other fuels, especially with olive cake (OC). OC will be a good additive fuel for the combustion of lower quality fuels. PMID:15137713

  10. Near-wall particle velocity and concentration measurements in circulating fluidized beds in relation to heat transfer

    SciTech Connect

    Zevenhoven, R.; Kohlmann, J.; Laukkanen, T.; Tuominen, M.; Blomster, A.M.

    1999-07-01

    With the final goal of deriving correlations for suspension-to-wall heat transfer coefficients for circulating fluidized bed (CFB) reactors, video recordings on near-wall particle concentrations and velocities were made. Experiments were done at facilities at Foster Wheeler Energy Oy, Karhula, Finland, in pilot scale low and high temperature ({approximately}800 C) CFB reactors with rectangular cross-sections. The low temperature measurements gave information on near-wall particle concentrations, velocities sizes and their probability distributions, given a certain gas velocity and vertical position. In addition, a major effort went to high temperature measurements in a CFB combustor, using a water-cooled probe. Measuring basically the same things as in the cold facility, the objective there was to discriminate the relative importance of particle convective heat transfer (apart from obtaining any information at all from the hot CFB). Results are presented in the form of probability distributions for near-wall particle velocities and particle size for both CFBs. It was found that in the cold CFB, particle convective heat transfer accounts for up to almost 20% of the heat transfer. Comparing the cold and hot CFB results it was found that the contact time decreases with temperature. It is suggested that due to a different near-wall boundary layer at higher temperatures (and velocities), the particles moving downwards along the wall are more susceptible to horizontal re-entrainment forces. Since wall coverage data wasn't available (yet), heat transfer coefficients could not be calculated for the hot CFB data. In both CFBs the size of objects that were tracked was roughly the same as the input bed material particle size, meaning that no agglomerated particles were detected.

  11. Stearic acid coating on circulating fluidized bed combustion fly ashes and its effect on the mechanical performance of polymer composites

    NASA Astrophysics Data System (ADS)

    Yao, Nina; Zhang, Ping; Song, Lixian; Kang, Ming; Lu, Zhongyuan; Zheng, Rong

    2013-08-01

    The aim of this work was to test circulating fluidized bed combustion fly ashes (CFAs) for its potential to be utilized in polymer composites manufacturing to improve its toughness. CFAs was coated by stearic acid and used in the composite of polypropylene/ethylene vinyl acetate/high density polyethylene (PP/EVA/HDPE) by molding process method. The resulting coated and uncoated CFAs were fully characterized by particle size analyzer, contact angles, powder X-ray diffraction (XRD), thermogravimetric analysis/differential thermal analysis (TGA/DTA), Brunauer-Emmett-Teller (BET), transmission electron microscopy (TEM), Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS). The stearic acid coated onto the surface of CFAs particles in the physical and chemical ways, and the total clad ratio reached 2.05% by measuring TGA/DTA curve. The percentage of CFAs particles focused to a narrow range 2-4 μm and the median mean size was 3.2 μm more than uncoated CFAs. The properties of hydrophobic and dispersive of CFAs particles improved and original activity was reserved after stearic acid coating. The stearic acid was verified as a coupling agent by how much effect it had on the mechanical properties. It showed the elongation at break of PP/EVA/HDPE reinforced with 15 wt% coated CFAs (c-CFAs) was 80.20% and higher than that of the uncoated. The stearic acid treatment of CFAs is a very promising approach to improve the mechanical strength due to the incorporation of stearic acid on the CFAs surface, and hence, further enhances the potential for recycling CFAs as a suitable filler material in polymer composites.

  12. Effects of the updated national emission regulation in China on circulating fluidized bed boilers and the solutions to meet them.

    PubMed

    Li, Jingji; Yang, Hairui; Wu, Yuxin; Lv, Junfu; Yue, Guangxi

    2013-06-18

    The advantage of circulating fluidized bed (CFB) boilers in China is their ability to utilize low rank coal with low cost emission control. However, the new National Emission Regulation (NER) issued in early 2012 brings much more stringent challenges on the CFB industries, which also causes much attention from other countries. Based on the principle of a CFB boiler and previous operating experience, it is possible for the CFB boilers to meet the new NER and maintain the advantage of low cost emission control, while, more influences should be considered in their design and operation. To meet the requirement of the new NER, the fly ash collector should adopt a bag house or combination of electrostatic precipitator and bag filter to ensure dust emissions of less than 30 mg · Nm(-3). For SO2 emission control, the bed temperature should be strictly lower than 900 °C to maintain high reactivity and pores. The limestone particle size distribution should be ranged within a special scope to optimize the residence time and gas-solid reaction. At the same time, the injecting point should be optimized to ensure fast contact of lime with oxygen. In such conditions, the desulfurization efficiency could be increased more than 90%. For lower sulfur content fuels (<1.5%, referred value based on the heating value of standard coal of China), increasing Ca/S enough could decrease SO2 emissions lower than that of the new NER, 100 mg · Nm(-3). For fuels with sulfur content higher than 1.5%, some simplified systems for flue gas desulfurization, such as flash dryer absorber (FDA), are needed. And the NOx emissions of a CFB can be controlled to less than 100 mg · Nm(-3) without any equipment at a bed temperature lower than 900 °C for fuels with low volatiles content (<12%), while for fuels with high volatiles, selective non-catalytic reduction (SNCR) should be considered. Due to the unique temperature in CFB as well as the circulating ash, the efficiency of SNCR could reach as high as

  13. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; John Gaudlip; Matthew Lapinsky; Rhett McLaren; William Serencsits; Neil Raskin; Tom Steitz; Joseph J. Battista

    2003-03-26

    The Pennsylvania State University, utilizing funds furnished by the U.S. Department of Energy's Biomass Power Program, investigated the installation of a state-of-the-art circulating fluidized bed boiler at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring biofuels and coal-based feedstocks. The study was performed using a team that included personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Foster Wheeler Energy Corporation; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. The activities included assessing potential feedstocks at the University Park campus and surrounding region with an emphasis on biomass materials, collecting and analyzing potential feedstocks, assessing agglomeration, deposition, and corrosion tendencies, identifying the optimum location for the boiler system through an internal site selection process, performing a three circulating fluidized bed (CFB) boiler design and a 15-year boiler plant transition plan, determining the costs associated with installing the boiler system, developing a preliminary test program, determining the associated costs for the test program, and exploring potential emissions credits when using the biomass CFB boiler.

  14. Hybrid fluidized bed combuster

    DOEpatents

    Kantesaria, Prabhudas P.; Matthews, Francis T.

    1982-01-01

    A first atmospheric bubbling fluidized bed furnace is combined with a second turbulent, circulating fluidized bed furnace to produce heat efficiently from crushed solid fuel. The bed of the second furnace receives the smaller sizes of crushed solid fuel, unreacted limestone from the first bed, and elutriated solids extracted from the flu gases of the first bed. The two-stage combustion of crushed solid fuel provides a system with an efficiency greater than available with use of a single furnace of a fluidized bed.

  15. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-07-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives.

  16. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke

    2001-10-12

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels.

  17. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Dale Lamke; Joseph J. Battista

    2001-03-31

    The Pennsylvania State University, under contract to the U.S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed (CFB) boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. Penn State currently operates an aging stoker-fired steam plant at its University Park campus and has spent considerable resources over the last ten to fifteen years investigating boiler replacements and performing life extension studies. This effort, in combination with a variety of agricultural and other wastes generated at the agricultural-based university and the surrounding rural community, has led Penn State to assemble a team of fluidized bed and cofiring experts to assess the feasibility of installing a CFB boiler for cofiring biomass and other wastes along with coal-based fuels. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Services, Inc., and Cofiring Alternatives.

  18. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Sharon Falcone Miller; Robert Cooper; Douglas Donovan; John Gaudlip; Matthew Lapinsky; William Serencsits; Neil Raskin; Tom Steitz

    2002-10-14

    The Pennsylvania State University, under contract to the U.S. Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute, Office of Physical Plant, and College of Agricultural Sciences; Foster Wheeler Energy Services, Inc.; Parsons Energy and Chemicals Group, Inc.; and Cofiring Alternatives. During this reporting period, the final technical design and cost estimate were submitted to Penn State by Foster Wheeler. In addition, Penn State initiated the internal site selection process to finalize the site for the boiler plant.

  19. FEASIBILITY ANALYSIS FOR INSTALLING A CIRCULATING FLUIDIZED BED BOILER FOR COFIRING MULTIPLE BIOFUELS AND OTHER WASTES WITH COAL AT PENN STATE UNIVERSITY

    SciTech Connect

    Bruce G. Miller; Curtis Jawdy

    2000-10-09

    The Pennsylvania State University, under contract to the US Department of Energy, National Energy Technology Laboratory is performing a feasibility analysis on installing a state-of-the-art circulating fluidized bed boiler and ceramic filter emission control device at Penn State's University Park campus for cofiring multiple biofuels and other wastes with coal or coal refuse, and developing a test program to evaluate cofiring multiple biofuels and coal-based feedstocks. The objective of the project is being accomplished using a team that includes personnel from Penn State's Energy Institute and the Office of Physical Plant, Foster Wheeler Energy Corporation, Foster Wheeler Development Corporation, and Cofiring Alternatives. The major emphasis of work during this reporting period was to assess the types and quantities of potential feedstocks and collect samples of them for analysis. Approximately twenty different biomass, animal waste, and other wastes were collected and analyzed.

  20. Application of an internally circulating fluidized bed for windowed solar chemical reactor with direct irradiation of reacting particles - article no. 014504

    SciTech Connect

    Kodama, T.; Enomoto, S.I.; Hatamachi, T.; Gokon, N.

    2008-02-15

    Solar thermochemical processes require the development of a high-temperature solar reactor operating at 1000-1500{sup o}C, such as solar gasification of coal and the thermal reduction of metal oxides as part of a two-step water splitting cycle. Here, we propose to apply 'an internally circulating fluidized bed' for a windowed solar chemical reactor in which reacting particles are directly illuminated. The prototype reactor was constructed in a laboratory scale and demonstrated on CO{sub 2} gasification of coal coke using solar-simulated, concentrated visible light from a sun simulator as the energy source. About 12% of the maximum chemical storage efficiency was obtained by the solar-simulated gasification of the coke.

  1. Voidage and pressure profile characteristics of sand-iron ore-coal-FCC single-particle systems in the riser of a pilot plant circulating fluidized bed

    SciTech Connect

    Das, M.; Meikap, B.C.; Saha, R.K.

    2008-06-15

    Hydrodynamic behaviors of single system of particles were investigated in a circulating fluidized bed (CFB) unit. Particles belonging to Geldart groups A and B like sand of various sizes (90, 300, 417, 522, 599, and 622 mu m), FCC catalyst (120 mu m), iron ore (166 and 140 {mu} m), and coal (335 and 168 {mu} m) were used to study the hydrodynamic characteristics. Superficial air velocity used in the present study ranged between 2.01 and 4.681 m/s and corresponding mass fluxes were 12.5-50 kg/(m{sup 2} s). A CFB needs the creation of some special hydrodynamic conditions, namely a certain combination of superficial gas velocity, solids circulation rate, particle diameter, density of particle, etc. which can give rise to a state wherein the solid particles are subjected to an upward velocity greater than the terminal or free fall velocity of the majority of the individual particles. The hydrodynamics of the bed was investigated in depth and theoretical analysis is presented to support the findings. Based on gas-solid momentum balance in the riser, a distinction between apparent and real voidage has been made. The effects of acceleration and friction on the real voidage have been estimated. Results indicated a 0.995 voidage for higher superficial gas velocity of 4.681. m/s.

  2. Anaerobic degradation of purified terephthalic acid wastewater using a novel, rapid mass-transfer circulating fluidized bed.

    PubMed

    Feng, Yangyang; Lu, Beibei; Jiang, Yu; Chen, Yinwen; Shen, Shubao

    2012-01-01

    The anaerobic treatability of purified terephthalic acid (PTA) wastewater in a novel, rapid mass-transfer fluidized bed reactor using brick particles as porous carrier materials was investigated. The reactor operation was stable after a short 34 day start-up period, with chemical oxygen demand (COD) removal efficiency between 65 and 75%, terephthalate (TA) removal efficiency between 60% and 70%, and system organic loading rate (OLR) increasing from 7.37 to 18.52 kg COD/m(3) d. The results demonstrate that the reactor is very efficient, and requires a low hydraulic retention time (HRT) of 8 h to remove both TA and COD from the high-concentration PTA wastewater. The system also has high resistance capacity to varied OLR. PMID:22592469

  3. The influence of the gas-distributing grid diameter on the transition velocity and hydrodynamics of the bottom layer in circulating fluidized bed installations

    NASA Astrophysics Data System (ADS)

    Tuponogov, V. G.; Baskakov, A. P.

    2013-11-01

    The dependences of dimensionless fluidization velocities separating bubble, transition, and fast fluidization regimes on the properties of dispersed material for particles belonging to groups B and D (according to D. Geldart's classification) are presented. Correspondence between the considered dependences and experimental data obtained by different researchers and their correlation with critical fluidization velocities and particle terminal velocities are shown. The hydrodynamic mechanisms governing the saturation of fluidized bed with bubbles on reaching the transition fluidization velocity in installations having different sizes are considered. Factors due to which a bottom bubble layer disappears in narrow installations and is retained on large-diameter grids in an intense channel forming mode are explained. Experimental data are presented from which it is seen that the bubble layer hydrodynamics depends on the gas-distributing grid diameter and that this diameter has an insignificant influence on the fluidization velocity during the transition from a bubble to fast fluidization regime.

  4. Development and Implementation of 3-D, High Speed Capacitance Tomography for Imaging Large-Scale, Cold-Flow Circulating Fluidized Bed

    SciTech Connect

    Marashdeh, Qussai

    2013-02-01

    A detailed understanding of multiphase flow behavior inside a Circulating Fluidized Bed (CFB) requires a 3-D technique capable of visualizing the flow field in real-time. Electrical Capacitance Volume Tomography (ECVT) is a newly developed technique that can provide such measurements. The attractiveness of the technique is in its low profile sensors, fast imaging speed and scalability to different section sizes, low operating cost, and safety. Moreover, the flexibility of ECVT sensors enable them to be designed around virtually any geometry, rendering them suitable to be used for measurement of solid flows in exit regions of the CFB. Tech4Imaging LLC has worked under contract with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to develop an ECVT system for cold flow visualization and install it on a 12 inch ID circulating fluidized bed. The objective of this project was to help advance multi-phase flow science through implementation of an ECVT system on a cold flow model at DOE NETL. This project has responded to multi-phase community and industry needs of developing a tool that can be used to develop flow models, validate computational fluid dynamics simulations, provide detailed real-time feedback of process variables, and provide a comprehensive understating of multi-phase flow behavior. In this project, a complete ECVT system was successfully developed after considering different potential electronics and sensor designs. The system was tested at various flow conditions and with different materials, yielding real-time images of flow interaction in a gas-solid flow system. The system was installed on a 12 inch ID CFB of the US Department of Energy, Morgantown Labs. Technical and economic assessment of Scale-up and Commercialization of ECVT was also conducted. Experiments conducted with larger sensors in conditions similar to industrial settings are very promising. ECVT has also the potential to be developed for imaging multi

  5. On simulation of transfer processes in the freeboard region of a steam-generator furnace with a circulating fluidized bed

    SciTech Connect

    B.B. Rokhman

    2006-01-15

    A semiempirical, stationary, two-zone model of transfer processes in the freeboard region of a reactor with a circulating boiling layer has been constructed. The features of the aerodynamics, heat and mass transfer, and combustion of anthracite culm in the core and near-wall ring region of a flow in a KFS-0.2 pilot plant have been investigated in detail.

  6. Co-firing of oil sludge with coal-water slurry in an industrial internal circulating fluidized bed boiler.

    PubMed

    Liu, Jianguo; Jiang, Xiumin; Zhou, Lingsheng; Wang, Hui; Han, Xiangxin

    2009-08-15

    Incineration has been proven to be an alternative for disposal of sludge with its unique characteristics to minimize the volume and recover energy. In this paper, a new fluidized bed (FB) incineration system for treating oil sludge is presented. Co-firing of oil sludge with coal-water slurry (CWS) was investigated in the new incineration system to study combustion characteristics, gaseous pollutant emissions and ash management. The study results show the co-firing of oil sludge with CWS in FB has good operating characteristic. CWS as an auxiliary fuel can flexibly control the dense bed temperatures by adjusting its feeding rate. All emissions met the local environmental requirements. The CO emission was less than 1 ppm or essentially zero; the emissions of SO(2) and NO(x) were 120-220 and 120-160 mg/Nm(3), respectively. The heavy metal analyses of the bottom ash and the fly ash by ICP/AES show that the combustion ashes could be recycled as soil for farming. PMID:19249155

  7. Liquid-Solid Self-Lubricated Coatings

    NASA Astrophysics Data System (ADS)

    Armada, S.; Schmid, R.; Equey, S.; Fagoaga, I.; Espallargas, N.

    2013-02-01

    Self-lubricated coatings have been a major topic of interest in thermal spray in the last decades. Self-lubricated coatings obtained by thermal spray are exclusively based on solid lubricants (PTFE, h-BN, graphite, MoS2, etc.) embedded in the matrix. Production of thermal spray coatings containing liquid lubricants has not yet been achieved because of the complexity of keeping a liquid in a solid matrix during the spraying process. In the present article, the first liquid-solid self-lubricating thermal spray coatings are presented. The coatings are produced by inserting lubricant-filled capsules inside a polymeric matrix. The goal of the coating is to release lubricant to the system when needed. The first produced coatings consisted solely of capsules for confirming the feasibility of the process. For obtaining such a coating, the liquid-filled capsules were injected in the thermal spray flame without any other feedstock material. Once the concept and the idea were proven, a polymer was co-sprayed together with the capsules to obtain a coating containing the lubricant-filled capsules distributed in the solid polymeric matrix. The coatings and the self-lubricated properties have been investigated by means of optical microscopy, Scanning Electron Microscopy, and tribological tests.

  8. The Midwest Power PCFB demonstration projects: AHLSTROM PYROFLOW[reg sign] first and second generation pressurized circulating fluidized bed (PCFB) technology

    SciTech Connect

    Ambrose, S.; Green, C.L.; Dryden, R.; Provol, S.J.

    1993-01-01

    Midwest Power, Dairyland Power Cooperative, Pyropower Corporation (a subsidiary of Ahlstrom Pyropower Inc.), and Black Veatch, have embarked on the demonstration of Clean Coal Technology (CCT) at Midwest Power's Des Moines Energy Center (DMEC), in Pleasant Hill, Iowa. The DMEC-1 PCFB Demonstration Project was selected by the US Department of Energy for the demonstration of the First Generation Pressurized Circulating Fluidized Bed (PCFB) Technology. During Round 5 of the CCT Program, Midwest Power submitted a proposal for a second unit, to be known as DMEC-2. If selected by the DOE, the DMEC-2 unit will demonstrate Ahlstrom Pyropower's Second Generation (Advanced) PCFB technology which will incorporate a topping combustor fired on coal derived gas generated in a PCFB carbonizer, to raise the firing temperature of the gas turbine and the total net plant efficiency. The First Generation PCFB technology has the capability to achieve 40--42% efficiency, the Second Generation technology can obtain an efficiency in the range of 44--47% net. This paper will provide a comparison of the commercial versions of the First and Second Generation PCFB systems, and the plans for demonstrating these systems for repowering and new plant installations during the late 1990's and into the next century. A discussion of the DMEC-1 and DMEC-2 projects and their key technical features will be provided together with a projection of the future markets for these advanced clean coal technologies.

  9. Low temperature SO{sub 2} removal with solid sorbents in a circulating fluidized bed absorber. Quarterly report, May 1--July 31, 1992

    SciTech Connect

    Lee, S.K.; Keener, T.C.

    1992-08-12

    The nozzle installed in the circulating fluidized bed absorber (CFBA) was slightly modified because of a technical difficulty in making the small holes less than 100 {mu}m. The holes were punctured with a very tiny drill bits in diameter of 275 {mu}m, and the number of holes were adjusted. The 951 TGA (Du Pont Co.) was also modified for the kinetic information on the hydration and sulfation of limes under low temperatures. The modified thermalgravimetric analyzer (TGA) includes a syringe in order to simulate the water sprayings in a CFBA. Water droplets through the needle attached to the syringe are added onto the lime sample in a TGA. Two discrete ranges of Dravo limes were prepared as solid sorbents for sulfation tests. One ranged between 1095 {mu}m (16 mesh) and 2380 {mu}m (8 mesh) in diameter and the other ranged between 595 {mu}m (30 mesh) and 1095 {mu}m (16 mesh). The experimental methods for kinetic studies with TGA and for CFBA operation were established through the pre-operation of CFBA.

  10. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized-bed riser. Semi-annual report, July 1, 1992--December 31, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.T.; Johnson, E.K.; Heping, Y.

    1993-01-01

    A novel gas-solid flow measuring technique is being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The second objective, that of making detailed measurements of gas and solid phases in the rises of a cold CFB model to investigate the phenomena of clusters and streamers for different bed operating parameters is being accomplished in the current year. The differential pressure fluctuations were in order to study the solids cluster formation. Of the several factors which lead to differential pressure fluctuations, the solids cluster formation in CFB riser is by far the most important of all. Simultaneously, theoretical formulation of the two-phase flow in the CFB riser was initiated. The concept of entropy maximization is being applied to explain the hydrodynamics inside the riser. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  11. Comprehensive report to Congress: Clean Coal Technology Program: Arvah B. Hopkins circulating fluidized-bed repowering project: A project proposed by: The City of Tallahassee

    SciTech Connect

    Not Available

    1990-10-01

    The project involves the repowering of a 250-megawatt electrical (MWe) natural gas- or oil-fired boiler with a coal-fired atmospheric circulating fluidized-bed (CFB) boiler to provide steam to an existing turbine generator. The boiler will be the largest of its type. After construction and shakedown, the City of Tallahassee (CoT) plant will be operated for 24 months with at least three different eastern coals. Final coal selection will be based on the Fuels Selection Study, which is part of Phase I-A of the project. Cost, financial, and technical data from the CoT CFB will be provided the utility industry for evaluation of a 250-MWe CFB as a commercially viable clean coal alternative. The objective of the Arvah B. Hopkins CFB Repowering Project is to demonstrate an efficient, economical, and environmentally superior method of generating electric power from coal. The work to be performed under the Cooperative Agreement includes the design, construction, and operation of the demonstration plant. 4 figs.

  12. Effect of SiO2/Na2O mole ratio on the properties of foam geopolymers fabricated from circulating fluidized bed fly ash

    NASA Astrophysics Data System (ADS)

    Liu, Ze; Shao, Ning-ning; Huang, Tian-yong; Qin, Jun-feng; Wang, Dong-min; Yang, Yu

    2014-06-01

    Geopolymers are three-dimensional aluminosilicates formed in a short time at low temperature by geopolymerization. In this paper, alkali-activated foam geopolymers were fabricated from circulating fluidized bed fly ash (CFA), and the effect of SiO2/Na2O mole ratio (0.91-1.68) on their properties was studied. Geopolymerization products were characterized by mechanical testing, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and X-ray diffraction (XRD). The results show that SiO2/Na2O mole ratio plays an important role in the mechanical and morphological characteristics of geopolymers. Foam samples prepared in 28 d with a SiO2/Na2O mole ratio of 1.42 exhibit the greatest compressive strength of 2.52 MPa. Morphological analysis reveals that these foam geopolymers appear the relatively optimized pore structure and distribution, which are beneficial to the structure stability. Moreover, a combination of the Si/Al atomic ratio ranging between 1.47 and 1.94 with the Na/Al atomic ratio of about 1 produces the samples with high strength.

  13. Evaluation of PCDD/Fs and metals emission from a circulating fluidized bed incinerator co-combusting sewage sludge with coal.

    PubMed

    Zhang, Gang; Hai, Jing; Cheng, Jiang; Cai, Zhiqi; Ren, Mingzhong; Zhang, Sukun; Zhang, Jieru

    2013-01-01

    The emission characteristics of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) and heavy metals were evaluated during co-combustion of sewage sludge with coal from a circulating fluidized bed incinerator. The stack gas, slag and fly ash samples were sampled and analyzed. The gas-cleaning system consisted of electrostatic precipitators and a semi-dry scrubber. Results showed that the stack gas and fly ash exhibited mean dioxin levels of 9.4 pg I-TEQ/Nm3 and 11.65 pg I-TEQ/g, respectively, and showed great similarities in congener profiles. By contrast, the slag presented a mean dioxin level of 0.15 pg I-TEQ/g and a remarkable difference in congener profiles compared with those of the stack gas and fly ash. Co-combusting sewage sludge with coal was able to reduce PCDD/Fs emissions significantly in comparison with sewage sludge mono-combustion. The leaching levels of Hg, Pb, Cd, Ni, Cr, Cu, and As in the fly ash and slag were much lower than the limits of the environmental protection standard in China. These suggest that the co-combustion of sewage sludge and coal is an advisable treatment method from an environmental perspective. PMID:23586319

  14. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    NASA Astrophysics Data System (ADS)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  15. Liquid-Solid Nanofriction and Interfacial Wetting.

    PubMed

    An, Rong; Huang, Liangliang; Long, Yun; Kalanyan, Berc; Lu, Xiaohua; Gubbins, Keith E

    2016-01-26

    Using atomic force microscopy, the nanofriction coefficient was measured systematically for a series of liquids on planar graphite, silica and mica surfaces. This allows us to explore the quantitative interplay between nanofriction at liquid-solid interfaces and interfacial wetting. A corresponding states theory analysis shows that the nanofriction coefficient, μ = dF(F)/dF(N), where FF is the friction force and FN is the normal force, is a function of three dimensionless parameters that reflect the intermolecular forces involved and the structure of the solid substrate. Of these, we show that one parameter in particular, β = ρ(s)Δ(s)σ(ls)(2), where ρ(s) is the atomic density of the solid, Δ(s) is the spacing between layers of solid atoms, and σ(ls) is the molecular diameter that characterizes the liquid-substrate interaction, is very important in determining the friction coefficient. This parameter β, which we term the structure adhesion parameter, provides a measure of the intermolecular interaction between a liquid molecule and the substrate and also of the surface area of contact of the liquid molecule with the substrate. We find a linear dependence of μ on the structure adhesion parameter for the systems studied. We also find that increasing β leads to an increase in the vertical adhesion forces FA (the attractive force exerted by the solid surface on the liquid film). Our quantitative relationship between the nanofriction coefficient and the key parameter β which governs the vertical adhesive strength, opens up an opportunity for describing liquid flows on solid surfaces at the molecular level, with implications for the development of membrane and nanofluidic devices. PMID:26716469

  16. The enrichment of natural radionuclides in oil shale-fired power plants in Estonia--the impact of new circulating fluidized bed technology.

    PubMed

    Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry

    2014-03-01

    Burning oil shale to produce electricity has a dominant position in Estonia's energy sector. Around 90% of the overall electric energy production originates from the Narva Power Plants. The technology in use has been significantly renovated - two older types of pulverized fuel burning (PF) energy production units were replaced with new circulating fluidized bed (CFB) technology. Additional filter systems have been added to PF boilers to reduce emissions. Oil shale contains various amounts of natural radionuclides. These radionuclides concentrate and become enriched in different boiler ash fractions. More volatile isotopes will be partially emitted to the atmosphere via flue gases and fly ash. To our knowledge, there has been no previous study for CFB boiler systems on natural radionuclide enrichment and their atmospheric emissions. Ash samples were collected from Eesti Power Plant's CFB boiler. These samples were processed and analyzed with gamma spectrometry. Activity concentrations (Bq/kg) and enrichment factors were calculated for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides and for (40)K in different CFB boiler ash fractions. Results from the CFB boiler ash sample analysis showed an increase in the activity concentrations and enrichment factors (up to 4.5) from the furnace toward the electrostatic precipitator block. The volatile radionuclide ((210)Pb and (40)K) activity concentrations in CFB boilers were evenly distributed in finer ash fractions. Activity balance calculations showed discrepancies between input (via oil shale) and output (via ash fractions) activities for some radionuclides ((238)U, (226)Ra, (210)Pb). This refers to a situation where the missing part of the activity (around 20% for these radionuclides) is emitted to the atmosphere. Also different behavior patterns were detected for the two Ra isotopes, (226)Ra and (228)Ra. A part of (226)Ra input activity, unlike (228)Ra, was undetectable in the

  17. Emissions of SO2, NO and N2O in a circulating fluidized bed combustor during co-firing coal and biomass.

    PubMed

    Xie, Jian-jun; Yang, Xue-min; Zhang, Lei; Ding, Tong-li; Song, Wen-li; Lin, Wei-gang

    2007-01-01

    This paper presents the experimental investigations of the emissions of SO2, NO and N20 in a bench scale circulating fluidized bed combustor for coal combustion and co-firing coal and biomass. The thermal capacity of the combustor is 30 kW. The setup is electrically heated during startup. The influence of the excess air, the degree of the air staging, the biomass share and the feeding position of the fuels on the emissions of SO2, NO and N2O were studied. The results showed that an increase in the biomass shares resulted in an increase of the CO concentration in the flue gas, probably due to the high volatile content of the biomass. In co-firing, the emission of SO2 increased with increasing biomass share slightly, however, non-linear increase relationship between SO2 emission and fuel sulfur content was observed. Air staging significantly decreased the NO emission without raising the SO2 level. Although the change of the fuel feeding position from riser to downer resulted in a decrease in the NO emission level, no obvious change was observed for the SO2 level. Taking the coal feeding position R as a reference, the relative NO emission could significantly decrease during co-firing coal and biomass when feeding fuel at position D and keeping the first stage stoichiometry greater than 0.95. The possible mechanisms of the sulfur and nitrogen chemistry at these conditions were discussed and the ways of simultaneous reduction of SO2, NO and N20 were proposed. PMID:17913163

  18. Fluidized-Bed Reactor With Zone Heating

    NASA Technical Reports Server (NTRS)

    Iya, Sridhar K.

    1989-01-01

    Deposition of silicon on wall suppressed. In new fluidized bed, silicon seed particles heated in uppermost zone of reactor. Hot particles gradually mix with lower particles and descend through fluidized bed. Lower wall of vessel kept relatively cool. Because silane enters at bottom and circulates through reactor pyrolized to silicon at high temperatures, silicon deposited on particles in preference wall. Design of fluidized bed for production of silicon greatly reduces tendency of silicon to deposit on wall of reaction vessel.

  19. Finial Scientific/Technical Report: Application of a Circulating Fluidized Bed Process for the Chemical Looping Combustion of Solid Fuel

    SciTech Connect

    Dr. Wei-Ping Pan; Dr. John T. Riley

    2005-10-10

    Chemical Looping Combustion is a novel combustion technology for the inherent separation of the greenhouse gas, CO{sub 2}. In 1983, Richter and Knoche proposed reversible combustion, which utilized both the oxidation and reduction of metal. Metal associated with its oxidized form as an oxygen carrier was circulated between two reactors--oxidizer and reducer. In the reducer, the solid oxygen carrier reacts with the fuel to produce CO{sub 2}, H{sub 2}O and elemental metal only. Pure CO{sub 2} will be obtained in the exit gas stream from the reducer after H{sub 2}O is condensed. The pure CO{sub 2} is ready for subsequent sequestration. In the oxidizer, the elemental metal reacts with air to form metal oxide and separate oxygen from nitrogen. Only nitrogen and some unused oxygen are emitted from the oxidizer. The advantage of CLC compared to normal combustion is that CO{sub 2} is not diluted with nitrogen but obtained in a relatively pure form without any energy needed for separation. In addition to the energy-free purification of CO{sub 2}, the CLC process also provides two other benefits. First, NO{sub x} formation can be largely eliminated. Secondly, the thermal efficiency of a CLC system is very high. Presently, the CLC process has only been used with natural gas. An oxygen carrier based on an energy balance analysis and thermodynamics analysis was selected. Copper (Cu) seems to be the best choice for the CLC system for solid fuels. From this project, the mechanisms of CuO reduction by solid fuels may be as follows: (1) If pyrolysis products of solid fuels are available, reduction of CuO could start at about 400 C or less. (2) If pyrolysis products of solid fuels are unavailable and the reduction temperature is lower, reduction of CuO could occur at an onset temperature of about 500 C, char gasification reactivity in CO{sub 2} was lower at lower temperatures. (3) If pyrolysis products of solid fuels are unavailable and the reduction temperature is higher than 750 C

  20. Fluidization characteristics of Biobone particles used for biocatalysts

    SciTech Connect

    Ellis, N.; Margaritis, A.; Briens, C.L.; Bergougnou, M.A.

    1996-01-01

    Liquid-solid fluidization characteristics of irregularly shaped Biobone particles were studied in a fluidized bioreactor column 2.35 m high and 0.1 m dia. The wet Biobone particles had a density of 1,890 kg/m{sup 3}. Two size ranges were studied: 1.70--2.36 mm and 1.25--2.36 mm. The Biobone is a natural cheap material composed of collagen, which is a strong protein structure, embedded with microcrystals of hydroxy apatite and calcium phosphate, and it is an excellent matrix of commercial importance used for the immobilization of enzymes, whole cells and other biocatalysts. Fluidization characteristics of Biobone particles, which include measurements of pressure drops, holdups, minimum fluidization velocities, particle entrainment, and residence time distributions at different water superficial velocities, are reported. Because of the highly irregular shape of Biobone particles, new fluidization behavior was observed, which was much different from the fluidization behavior of spherical particles reported in the literature. A new channeling index is proposed to quantify the channeling characteristics of fluidized Biobone particles, and a new parameter was developed to distinguish the transition between fixed and fluidized states of the Biobone particles. Fluidized bioreactor systems are used in bioprocessing for the production of high-value medicinal products, ethanol and beer production, food processing and beverage, wastewater treatment, and other environmental applications.

  1. Liquid-solid joining of bulk metallic glasses.

    PubMed

    Huang, Yongjiang; Xue, Peng; Guo, Shu; Wu, Yang; Cheng, Xiang; Fan, Hongbo; Ning, Zhiliang; Cao, Fuyang; Xing, Dawei; Sun, Jianfei; Liaw, Peter K

    2016-01-01

    Here, we successfully welded two bulk metallic glass (BMG) materials, Zr51Ti5Ni10Cu25Al9 and Zr50.7Cu28Ni9Al12.3 (at. %), using a liquid-solid joining process. An atomic-scale metallurgical bonding between two BMGs can be achieved. The interface has a transition layer of ~50 μm thick. The liquid-solid joining of BMGs can shed more insights on overcoming their size limitation resulting from their limited glass-forming ability and then promoting their applications in structural components. PMID:27471073

  2. Liquid-solid joining of bulk metallic glasses

    PubMed Central

    Huang, Yongjiang; Xue, Peng; Guo, Shu; Wu, Yang; Cheng, Xiang; Fan, Hongbo; Ning, Zhiliang; Cao, Fuyang; Xing, Dawei; Sun, Jianfei; Liaw, Peter K.

    2016-01-01

    Here, we successfully welded two bulk metallic glass (BMG) materials, Zr51Ti5Ni10Cu25Al9 and Zr50.7Cu28Ni9Al12.3 (at. %), using a liquid-solid joining process. An atomic-scale metallurgical bonding between two BMGs can be achieved. The interface has a transition layer of ~50 μm thick. The liquid-solid joining of BMGs can shed more insights on overcoming their size limitation resulting from their limited glass-forming ability and then promoting their applications in structural components. PMID:27471073

  3. Liquid-solid joining of bulk metallic glasses

    NASA Astrophysics Data System (ADS)

    Huang, Yongjiang; Xue, Peng; Guo, Shu; Wu, Yang; Cheng, Xiang; Fan, Hongbo; Ning, Zhiliang; Cao, Fuyang; Xing, Dawei; Sun, Jianfei; Liaw, Peter K.

    2016-07-01

    Here, we successfully welded two bulk metallic glass (BMG) materials, Zr51Ti5Ni10Cu25Al9 and Zr50.7Cu28Ni9Al12.3 (at. %), using a liquid-solid joining process. An atomic-scale metallurgical bonding between two BMGs can be achieved. The interface has a transition layer of ~50 μm thick. The liquid-solid joining of BMGs can shed more insights on overcoming their size limitation resulting from their limited glass-forming ability and then promoting their applications in structural components.

  4. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters were made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  5. Fluidized bed regenerators for Brayton cycles

    NASA Technical Reports Server (NTRS)

    Nichols, L. D.

    1975-01-01

    A recuperator consisting of two fluidized bed regenerators with circulating solid particles is considered for use in a Brayton cycle. These fluidized beds offer the possibility of high temperature operation if ceramic particles are used. Calculations of the efficiency and size of fluidized bed regenerators for typical values of operating parameters have been made and compared to a shell and tube recuperator. The calculations indicate that the fluidized beds will be more compact than the shell and tube as well as offering a high temperature operating capability.

  6. Three-dimensional hydrodynamic modeling of a bubbling fluidized bed

    SciTech Connect

    Gamwo, I.K.; Soong, Y.; Gidaspow, D.; Lyczkowski, R.W.

    1995-12-31

    A well-posed three-dimensional model for bed dynamics was developed starting from an ill-posed model. The new model has predicted a roughly-spheroidal bubble shape and computed porosity distributions consistent with experimental observations with no disturbing ``fountain`` as predicted by the earlier model. The model can be applied to a variety of gas-solids flows of practical interest such as fluidization, pneumatic conveying, and two-phase jets, as well as liquid-solids flows.

  7. Initiation of liquid-solid contact beneath an impacting drop

    NASA Astrophysics Data System (ADS)

    Rubinstein, Shmuel; Kolinski, John

    2015-11-01

    Before an impacting drop contacts the solid surface it must first drain the air beneath it. As a prelude to wetting, before any contact occurs, the impinging liquid confines the intervening air into a nanometers-thin film. Once liquid-solid contact initiates by the spontaneous formation of a liquid bridge, the fluid rapidly wicks through the thin film of air, permanently binding the drop to the surface. Here, we experimentally examine these initial stages in the formation of the liquid solid contact beneath the impacting drop. Fast TIR microscopy enables unprecedented spatial and temporal resolution of the wetting process beneath the impacting drop and permits 3-dimensional imaging of the real contact line as well as nanometer-resolution of the thin film of air separating the liquid from the solid.

  8. Silicon nanowire synthesis by a vapor-liquid-solid approach

    NASA Technical Reports Server (NTRS)

    Mao, Aaron; Ng, H. T.; Nguyen, Pho; McNeil, Melanie; Meyyappan, M.

    2005-01-01

    Synthesis of silicon nanowires is studied by using a vapor-liquid-solid growth technique. Silicon tetrachloride reduction with hydrogen in the gas phase is used with gold serving as catalyst to facilitate growth. Only a narrow set of conditions of SiCl4 concentration and temperature yield straight nanowires. High concentrations and temperatures generally result in particulates, catalyst coverage and deactivation, and coatinglike materials.

  9. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C.S.; Hawk, J.A.

    1995-07-25

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence. 9 figs.

  10. Fluidization quality analyzer for fluidized beds

    DOEpatents

    Daw, C. Stuart; Hawk, James A.

    1995-01-01

    A control loop and fluidization quality analyzer for a fluidized bed utilizes time varying pressure drop measurements. A fast-response pressure transducer measures the overall bed pressure drop, or over some segment of the bed, and the pressure drop signal is processed to produce an output voltage which changes with the degree of fluidization turbulence.

  11. Heat exchanger support apparatus in a fluidized bed

    DOEpatents

    Lawton, Carl W.

    1982-01-01

    A heat exchanger is mounted in the upper portion of a fluidized combusting bed for the control of the temperature of the bed. A support, made up of tubes, is extended from the perforated plate of the fluidized bed up to the heat exchanger. The tubular support framework for the heat exchanger has liquid circulated therethrough to prevent deterioration of the support.

  12. Kinetics of Protein Adsorption at liquid/solid interfaces

    NASA Astrophysics Data System (ADS)

    Bellion, Markus; Santen, Ludger; Nagel, Armin; Mantz, Hubert; Quinn, Anthony; Jacobs, Karin

    2006-03-01

    Protein adsorption processes are of crucial importance in many biomedical processes. From a physical point of view these processes raise a number of challenging questions, e.g.: How does the surface influence the conformation of proteins at the surface? What are the characteristics of the protein film at the liquid/solid interface? In this work we investigate the adsorption kinetics of salivary proteins on different kinds of surfaces in a liquid environment. The adsorbed protein layers are analyzed by means of ellipsometry, plasmon resonance, and SPM. It turns out that the adsorbed amount of proteins is sensitive to the long ranged interactions of the solid surface. The experimental data are compared to extensive Monte Carlo simulation of a colloidal protein model. The Monte Carlo results strongly suggest that induced conformal changes lead to the experimentally observed three step kinetics of amylase.

  13. Modal analysis of liquid-solid coupling liquid lens

    NASA Astrophysics Data System (ADS)

    Shi, Guangfeng; Yang, Bin; Xu, Yuanzhe; Shi, Guoquan

    2014-11-01

    Liquid lens of fast focusing is valuable to be researched for the application in instruments of miniature. According to many researchers achievement in this field, the fast focusing mechanism of liquid lens is firstly present. Then the oscillation modes of the liquid-solid coupling liquid lens in different capillary tube cases are analyzed in this paper. For better understanding of the fast focusing mechanism and its influencing factors, finite element models of the water droplet lens are set up in ANSYS, and the former four oscillation modes are solved to analyze the relative influencing relations. The work in this paper will lay a foundation for the further research on the liquid lens of fast focusing.

  14. Combustion in fluidized beds

    SciTech Connect

    Dry, F.J.; La Nauze, R.D. )

    1990-07-01

    Circulating fluidized-bed (CFB) combustion systems have become popular since the late 1970s, and, given the current level of activity in the area,it is clear that this technology has a stable future in the boiler market. For standard coal combustion applications, competition is fierce with mature pulverized-fuel-based (PF) technology set to maintain a strong profile. CFB systems, however, can be more cost effective than PF systems when emission control is considered, and, as CFB technology matures, it is expected that an ever-increasing proportion of boiler installations will utilize the CFB concept. CFB systems have advantages in the combustion of low-grade fuels such as coal waste and biomass. In competition with conventional bubbling beds, the CFB boiler often demonstrates superior carbon burn-out efficiency. The key to this combustion technique is the hydrodynamic behavior of the fluidized bed. This article begins with a description of the fundamental fluid dynamic behavior of the CFB system. This is followed by an examination of the combustion process in such an environment and a discussion of the current status of the major CFB technologies.

  15. Fundamental Fluidization Research Project. Environmental Assessment

    SciTech Connect

    Not Available

    1994-01-01

    Morgantown Energy Technology Center proposes to conduct fundamental research on fluidization technology by designing, constructing, and operating a 2-foot diameter, 50-foot high, pressurized fluidized-bed unit. The anticipated result of the proposed project would be a better, understanding of fluidization phenomena under pressurized and high velocity conditions. This improved understanding would, provide a sound basis for design and scale-up of pressurized circulating fluidized-bed combustion (PCFBC) processes for fossil energy applications. Based on the analysis in the EA, DOE has determined that the proposed action is not a major, Federal action significantly affecting the quality of the human environment, within the meaning of the National Environmental Policy Act (NEPA) of 1969. Therefore, the preparation of an Environmental Impact Statement is not required and the Department is issuing this FONSI.

  16. Spectral mapping of heat transfer mechanisms at liquid-solid interfaces

    NASA Astrophysics Data System (ADS)

    Sääskilahti, K.; Oksanen, J.; Tulkki, J.; Volz, S.

    2016-05-01

    Thermal transport through liquid-solid interfaces plays an important role in many chemical and biological processes, and better understanding of liquid-solid energy transfer is expected to enable improving the efficiency of thermally driven applications. We determine the spectral distribution of thermal current at liquid-solid interfaces from nonequilibrium molecular dynamics, delivering a detailed picture of the contributions of different vibrational modes to liquid-solid energy transfer. Our results show that surface modes located at the Brillouin zone edge and polarized along the liquid-solid surface normal play a crucial role in liquid-solid energy transfer. Strong liquid-solid adhesion allows also for the coupling of in-plane polarized modes in the solid with the liquid, enhancing the heat-transfer rate and enabling efficient energy transfer up to the cutoff frequency of the solid. Our results provide fundamental understanding of the energy-transfer mechanisms in liquid-solid systems and enable detailed investigations of energy transfer between, e.g., water and organic molecules.

  17. Spectral mapping of heat transfer mechanisms at liquid-solid interfaces.

    PubMed

    Sääskilahti, K; Oksanen, J; Tulkki, J; Volz, S

    2016-05-01

    Thermal transport through liquid-solid interfaces plays an important role in many chemical and biological processes, and better understanding of liquid-solid energy transfer is expected to enable improving the efficiency of thermally driven applications. We determine the spectral distribution of thermal current at liquid-solid interfaces from nonequilibrium molecular dynamics, delivering a detailed picture of the contributions of different vibrational modes to liquid-solid energy transfer. Our results show that surface modes located at the Brillouin zone edge and polarized along the liquid-solid surface normal play a crucial role in liquid-solid energy transfer. Strong liquid-solid adhesion allows also for the coupling of in-plane polarized modes in the solid with the liquid, enhancing the heat-transfer rate and enabling efficient energy transfer up to the cutoff frequency of the solid. Our results provide fundamental understanding of the energy-transfer mechanisms in liquid-solid systems and enable detailed investigations of energy transfer between, e.g., water and organic molecules. PMID:27300863

  18. Effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor.

    PubMed

    Varol, Murat; Atimtay, Aysel T

    2015-12-01

    This study aimed to investigate the effect of biomass-sulfur interaction on ash composition and agglomeration for the co-combustion of high-sulfur lignite coals and olive cake in a circulating fluidized bed combustor. The tests included co-combustion of 50-50% by wt. mixtures of Bursa-Orhaneli lignite+olive cake and Denizli-Kale lignite+olive cake, with and without limestone addition. Ash samples were subjected to XRF, XRD and SEM/EDS analyses. While MgO was high in the bottom ash for Bursa-Orhaneli lignite and olive cake mixture, Al2O3 was high for Denizli-Kale lignite and olive cake mixture. Due to high Al2O3 content, Muscovite was the dominant phase in the bottom ash of Denizli Kale. CaO in the bottom ash has increased for both fuel mixtures due to limestone addition. K was in Arcanite phase in the co-combustion test of Bursa/Orhaneli lignite and olive cake, however, it mostly appeared in Potassium Calcium Sulfate phase with limestone addition. PMID:26407346

  19. Bubbles trapped in a fluidized bed: Trajectories and contact area

    NASA Astrophysics Data System (ADS)

    Poryles, Raphaël; Vidal, Valérie; Varas, Germán

    2016-03-01

    This work investigates the dynamics of bubbles in a confined, immersed granular layer submitted to an ascending gas flow. In the stationary regime, a central fluidized zone of parabolic shape is observed, and the bubbles follow different dynamics: either the bubbles are initially formed outside the fluidized zone and do not exhibit any significant motion over the experimental time or they are located inside the fluidized bed, where they are entrained downwards and are, finally, captured by the central air channel. The dependence of the air volume trapped inside the fluidized zone, the bubble size, and the three-phase contact area on the gas injection flow rate and grain diameter are quantified. We find that the volume fraction of air trapped inside the fluidized region is roughly constant and of the order of 2%-3% when the gas flow rate and the grain size are varied. Contrary to intuition, the gas-liquid-solid contact area, normalized by the air injected into the system, decreases when the flow rate is increased, which may have significant importance in industrial applications.

  20. SOLIDS TRANSPORT BETWEEN ADJACENT CAFB FLUIDIZED BEDS

    EPA Science Inventory

    The report gives results of an experimental investigation of a pulsed, dense-phase pneumatic transport system for controlled circulation between adjacent fluidized beds. A model was developed to predict performance. The program provides technical support for EPA's program to demo...

  1. MODELING AND SIMULATION OF SOLID FLUIDIZATION IN A RESIN COLUMN

    SciTech Connect

    Lee, S.

    2014-06-24

    The objective of the present work is to model the resin particles within the column during fluidization and sedimentation processes using computation fluid dynamics (CFD) approach. The calculated results will help interpret experimental results, and they will assist in providing guidance on specific details of testing design and establishing a basic understanding of particle’s hydraulic characteristics within the column. The model is benchmarked against the literature data and the test data (2003) conducted at Savannah River Site (SRS). The paper presents the benchmarking results and the modeling predictions of the SRS resin column using the improved literature correlations applicable for liquid-solid granular flow.

  2. Ultrasonic studies of liquid/solid seimoacoustic wave phenomena

    NASA Astrophysics Data System (ADS)

    Chamuel, Jacques R.

    1994-11-01

    New ultrasonic modeling findings are presented contributing to ten fundamental problems related to low-frequency seismoacoustic wave phenomena resulting from the interaction of underwater acoustic waves with heterogeneous elastic boundaries such as the ice cover and/or ocean bottom. The results are described in ten independent sections covering the following problems: (1) backscattering of Scholte waves and grazing underwater acoustic waves by a trench at a liquid/solid interface; (2) explanation for observed underwater acoustic backscatter from the Canada Basin near 73.2 deg N, 139 deg W where recent bathymetric charts do not reveal the existence of large bathymetric highs nearby; (3) effect of a thin low-velocity layer underneath a floating plate on flexural wave dispersion; (4) effect of viscous waves from suspended particles in a thin layer under sea ice on low-frequency underwater acoustic wave reflectivity; (5) comparison of experimental and theoretical results on the dispersion of antisymmetric edge waves along apex of truncated elastic wedge; (6) wave propagation along apex of free and immersed elastic wedge with range-dependent apex angle and cross section; (7) shear wave coupling to ice cores; (8) ultrasonic characterization of sea ice cores; (9) monostatic seismic profiling using scattering from 45 deg oblique cylindrical hole in ice plate using one compressional transducer; and (10) sea ice finger-rafting and ice thickness.

  3. Enhancement of hydroxyapatite formation by laser-liquid-solid interaction

    NASA Astrophysics Data System (ADS)

    Pramatarova, Liliana; Pecheva, Emilia; Petrov, Todor S.; Minkovski, Nikolai I.; Kondyurin, Alexey; Pramatarova, Radina

    2004-06-01

    In this paper the use of stainless steel, silicon and silica glass substrates for the growth of hydroxyapatite (HA, widely used as artificial bone material), induced by a laser-liquid-solid-interaction is reported. The method allows growing of HA layer by using the interaction between a laser beam and a liquid precursor solution, as well as laser irradiation of the substrate during the laser-liquid interaction. The scanned laser beam (pulsed CuBr laser) is directed at the solid substrate, which is immersed in the solution, which resembles the ion composition and concentrations of the human blood plasma (simulated body fluid, SBF). The set-up includes an open deposition system, which allows the introduction of the laser beam led by a scanning system. It is shown that the proposed method enhances the HA formation, in comparison with the traditional methods of prolonged soaking in SBF. The HA layers grown in this manner are investigated by Light Microscopy (LM), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray (EDX) Spectroscopy, X-ray Diffraction (XRD), Fourier Transform Infrared (FTIR) and Raman Spectroscopy.

  4. Fluidized bed quenching technology

    SciTech Connect

    Reynoldson, R.

    1996-12-31

    The use of fluidized beds for quenching ferrous materials is outlined and compared with the more traditional techniques commonly used in the heat treatment industry. The use of fluidized bed quenching to control distortion of metal parts is also discussed. A case study is provided to illustrate a practical application of fluidized bed quenching.

  5. Staged fluidized bed

    DOEpatents

    Mallon, R.G.

    1983-05-13

    The invention relates to oil shale retorting and more particularly to staged fluidized bed oil shale retorting. Method and apparatus are disclosed for narrowing the distribution of residence times of any size particle and equalizing the residence times of large and small particles in fluidized beds. Particles are moved up one fluidized column and down a second fluidized column with the relative heights selected to equalize residence times of large and small particles. Additional pairs of columns are staged to narrow the distribution of residence times and provide complete processing of the material.

  6. Solids fluidizer-injector

    DOEpatents

    Bulicz, Tytus R.

    1990-01-01

    An apparatus and process for fluidizing solid particles by causing rotary motion of the solid particles in a fluidizing chamber by a plurality of rotating projections extending from a rotatable cylinder end wall interacting with a plurality of fixed projections extending from an opposite fixed end wall and passing the solid particles through a radial feed orifice open to the solids fluidizing chamber on one side and a solid particle utilization device on the other side. The apparatus and process are particularly suited for obtaining intermittent feeding with continual solids supply to the fluidizing chamber. The apparatus and process are suitable for injecting solid particles, such as coal, to an internal combustion engine.

  7. Atmospheric fluidized bed combustion advanced concept system

    SciTech Connect

    Not Available

    1992-05-01

    DONLEE Technologies Inc. is developing with support of the US Department of Energy an advanced circulating fluidized bed technology known as the Vortex{trademark} Fluidized Bed Combustor (VFBC). The unique feature of the VFBC is the injection of a significant portion of the combustion air into the cyclone. Since as much as one-half of the total combustion air is injected into the cyclone, the cross-sectional area of the circulating fluidized bed is considerably smaller than typical circulating fluidized beds. The technology is being developed for two applications: Industrial-scale boilers ranging from 20,000 to 100,000 pounds per hour steam generating capacity; and two-stage combustion in which a substoichiometric Vortex Fluidized Bed Combustor (2VFBC) or precombustor is used to generate a combustible gas for use primarily in boiler retrofit applications. This Level II analysis of these two applications indicates that both have merit. An industrial-scale VFBC boiler (60,000 lb/hr of steam) is projected to be economically attractive with coal prices as high as $40 per ton and gas prices between $4 and $5 per thousand cubic feet. The payback time is between 3 and 4 years. The 2VFBC system was evaluated at three capacities of application: 20,000; 60,000 and 100,000 lb/hr of steam. The payback times for these three capacities are 4.5, 2.1 and 1.55 years, respectively. The 2VFBC has potential applications for retrofit of existing pulverized coal-fired boilers or as a new large (utility) boiler. Pressurized operation of the 2VFBC has considerable potential for combined cycle power generation applications. Experimental development of both applications is presented here to demonstrate the potential of these two technologies.

  8. Fluidized bed calciner apparatus

    DOEpatents

    Owen, Thomas J.; Klem, Jr., Michael J.; Cash, Robert J.

    1988-01-01

    An apparatus for remotely calcining a slurry or solution feed stream of toxic or hazardous material, such as ammonium diurante slurry or uranyl nitrate solution, is disclosed. The calcining apparatus includes a vertical substantially cylindrical inner shell disposed in a vertical substantially cylindrical outer shell, in which inner shell is disposed a fluidized bed comprising the feed stream material to be calcined and spherical beads to aid in heat transfer. Extending through the outer and inner shells is a feed nozzle for delivering feed material or a cleaning chemical to the beads. Disposed in and extending across the lower portion of the inner shell and upstream of the fluidized bed is a support member for supporting the fluidized bed, the support member having uniform slots for directing uniform gas flow to the fluidized bed from a fluidizing gas orifice disposed upstream of the support member. Disposed in the lower portion of the inner shell are a plurality of internal electric resistance heaters for heating the fluidized bed. Disposed circumferentially about the outside length of the inner shell are a plurality of external heaters for heating the inner shell thereby heating the fluidized bed. Further, connected to the internal and external heaters is a means for maintaining the fluidized bed temperature to within plus or minus approximately 25.degree. C. of a predetermined bed temperature. Disposed about the external heaters is the outer shell for providing radiative heat reflection back to the inner shell.

  9. NUCLA Circulating Atmospheric Fluidized Bed Demonstration Project

    SciTech Connect

    Not Available

    1992-02-01

    The report summarizes unit operating experience and test program progress for 1989 on Colorado-Ute Electric Association's Nucla CFB Demonstration Program. During this period, the objectives of the Nucla Station operating group were to correct problems with refractory durability, resolve primary air fan capacity limitations, complete the high ash and high sulfur coal tests, switch to Salt Creek coal as the operating fuel, and make the unit available for testing without capacity restrictions. Each of these objectives was addressed and accomplished, to varying degrees, except for the completion of the high sulfur coal acceptance tests. (VC)

  10. Three-phase gas-liquid-solid foaming bubble reactors and self-lubricated transport of bitumen froth

    NASA Astrophysics Data System (ADS)

    Mata, Clara E.

    Two distinct topics in multi-phase flow of interest of the oil industry are considered in this thesis. Studies of three-phase gas-liquid-solid foaming bubble reactors and self-lubricated transport of bitumen froth are reported. Applications of foams and foaming are found in many industrial processes such as flotation of minerals, enhanced oil recovery, drilling in oil reservoirs, and refining processes. However the physics of foaming and defoaming are not fully understood. Foams trap gas and are not desirable in some processes such as oil refining. Previously, it has been found that foaming may be strongly suppressed in a cold slit bubble reactor by fluidizing hydrophilic particles in the bubbly mixture below the foam. In this work, we fluidized hydrophobic and hydrophilic versions of two different sands in a cold slit foaming bubble reactor. We found that the hydrophobic sands suppress the foam substantially better than their hydrophilic counterparts. To study the capacity of foams to carry particles, we built a new slit foaming bubble reactor, which can be continuously fed with solid particles. Global gas, liquid, and solid holdups were measured for given gas and liquid velocities and solid flow rates. This research provides the fundamental ground work for the identification of flow types in a slit three-phase foaming bubble reactor with continuous injection of particles. Bitumen froth is produced from the oil sands of Athabasca, Canada. When transported in a pipeline, water present in the froth is released in regions of high shear (at the pipe wall). This results in a lubricating layer of water that allows bitumen froth pumping at greatly reduced pressures and hence the potential for savings in pumping energy consumption. Experimental results establishing the features of this self lubrication phenomenon are presented. The pressure gradient of lubricated flows closely follow the empirical law of Blasius for turbulent pipe flow with a constant of proportionality