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Sample records for machine tools bore

  1. Double diameter boring tool

    DOEpatents

    Ashbaugh, F.A.; Murry, K.R.

    1986-02-10

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting flutes formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first flute tip to the axis of rotation plus the distance from the second flute tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second flute tip to the axis of rotation minus one-half the distance from the first flute tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  2. Double diameter boring tool

    DOEpatents

    Ashbaugh, Fred N.; Murry, Kenneth R.

    1988-12-27

    A boring tool and a method of operation are provided for boring two concentric holes of precision diameters and depths in a single operation. The boring tool includes an elongated tool body, a shank for attachment to a standard adjustable boring head which is used on a manual or numerical control milling machine and first and second diametrically opposed cutting edges formed for cutting in opposite directions. The diameter of the elongated tool body is substantially equal to the distance from the first cutting edge tip to the axis of rotation plus the distance from the second cutting edge tip to the axis of rotation. The axis of rotation of the tool is spaced from the tool centerline a distance substantially equal to one-half the distance from the second cutting edge tip to the axis of rotation minus one-half the distance from the first cutting edge tip to the axis of rotation. The method includes the step of inserting the boring tool into the boring head, adjusting the distance between the tool centerline and the tool axis of rotation as described above and boring the two concentric holes.

  3. Tunnel boring machine

    SciTech Connect

    Snyder, L. L.

    1985-07-09

    A tunnel boring machine for controlled boring of a curvilinear tunnel including a rotating cutter wheel mounted on the forward end of a thrust cylinder assembly having a central longitudinal axis aligned with the cutter wheel axis of rotation; the thrust cylinder assembly comprising a cylinder barrel and an extendable and retractable thrust arm received therein. An anchoring assembly is pivotally attached to the rear end of the cylinder barrel for anchoring the machine during a cutting stroke and providing a rear end pivot axis during curved cutting strokes. A pair of laterally extending, extendable and retractable arms are fixedly mounted at a forward portion of the cylinder barrel for providing lateral displacement in a laterally curved cutting mode and for anchoring the machine between cutting strokes and during straight line boring. Forward and rear transverse displacement and support assemblies are provided to facilitate cutting in a transversely curved cutting mode and to facilitate machine movement between cutting strokes.

  4. Tunnel boring machine

    SciTech Connect

    Turner, J.

    1985-10-22

    A tunnel boring machine including the following elements: a full face rotary cutterhead; a cutterhead support on which the cutterhead is mounted; a gripper system carried by a gripper support frame for reacting thrust, steering, roll correction, and torque forces; a conveyor system for transporting muck from behind the rotary cutterhead to a dump point rearwardly of the machine; primary propel cylinders for advancing the cutterhead which are mounted between the gripper support frame and the cutterhead support, the primary propel cylinders consisting of a series of at least three pairs of double acting hydraulic cylinders arranged annularly in equally spaced apart locations and in a series of V-shaped configurations between the gripper support frame and the cutterhead support, each such pair of primary propel cylinders having an included angle between the cylinders of about 15/sup 0/ and 60/sup 0/ and with a line bisecting the included angle between the cylinders extending generally parallel to the longitudinal centerline of the machine; and a hydraulic control system for controlling the pairs of primary propel cylinders to effect axial forward thrust on the cutterhead by simultaneous actuation of all the primary propel cylinders while transmitting the reaction torque exerted on the cutterhead support by rotation of the cutterhead, steering of the cutterhead support and the cutterhead by selective actuation of only a portion of the primary propel cylinders, and roll corrections of the cutterhead support and the cutterhead by selective actuation of alternate members of the primary propel cylinders.

  5. Guided earth boring tool

    SciTech Connect

    Mc Donald, W.J.; Pittard, G.T.; Maurer, W.C.; Wasson, M.R.; Herben, W.C.

    1987-09-22

    A controllable tool for drilling holes in the earth is described comprising a hollow elongated rigid supporting drill pipe having a forward end for entering the earth, means supporting the drill pipe for earth boring or piercing movement, including means for moving the drill pipe longitudinally for penetrating the earth, the drill pipe moving means being constructed to permit addition and removal of supporting drill pipe during earth penetrating operation, a boring mole supported on the forward end of the hollow low drill pipe comprising a cylindrical housing supported on and open to the forward end of the drill pipe, a first means on the front end for applying a boring force to the soil comprising an anvil having a striking surface inside the housing and a boring surface outside the housing, a second means comprising a reciprocally movable hammer positioned in the housing to apply a percussive force to the anvil striking surface for transmitting a percussive force to the boring force applying means, and means permitting introduction of air pressure supplied through the hollow pipe into the housing for operating the hammer and for discharging spent air from the housing to the hole being bored, and the tool being operable to penetrate the earth upon longitudinal movement of the drill rod by the longitudinal rod moving means and operation of the mole by reciprocal movement of the hammer.

  6. Well bore tools

    SciTech Connect

    Burge, E.V.

    1984-08-28

    Well bore tools configured as centralizers/stabilizers, well bore reamers, and keyseat wipers each of which includes an elongate tubular body having a generally cylindrical outer surface and a diameter approximately equal to the diameter of the borehole being drilled are disclosed. Each tool affords an improved mode of drilling a borehole by increasing downhole directional control and stability, increasing tool wear reliability, and reducing return mud flow resistance. The outer surface of each tool has a plurality of longitudinal passages formed in pairs of upright intersecting right and left hand helicies or spirals about the exterior of said tool and extending from one end to the other end thereof. The intersecting right and left hand helical or spiral channels form raised pad areas therebetween to provide 360/sup 0/ contiguous well bore contact by each tool for enhanced stability and efficiency. In addition, the intersecting right and left hand helical channels afford greater surficial engagement area while providing unobstructed return mud flow paths between each tool and the wall of the borehole. The raised pad areas may have wear resistant surfaces which are arranged in a configuration for affording constant 360/sup 0/ contiguous contact with the wall of the borehole. Preferably, the wear resistance surfaces are provided by replaceable inserts mounted in recesses in the pad areas.

  7. Tunnel boring machine

    SciTech Connect

    Dillingham, R.G.; Hamburger, H.

    1982-09-14

    A tunneling machine is disclosed which includes a hollow shield, a nonrotatable outer housing mounted in the shield for longitudinal movement, and inner housing rotatably mounted within the outer housing, an excavator including a boom and bucket pivotally mounted on the forward end of the inner housing, and a boom cylinder having a forward portion pivotally engaged with the boom and a rear portion mounted at the rearward portion of the inner housing.

  8. Method and tool for machining a transverse slot about a bore

    NASA Technical Reports Server (NTRS)

    David-Malig, M. A.

    1980-01-01

    A method and apparatus for cutting a transverse slot about a bore of smaller diameter than that of the slot are disclosed. The invention consists of introducing a cutting head facing transversely to the bore, through the bore opening its distance from the mill shaft being progressively extended by the addition of spacers between the head and the shaft until the desired slot depth is obtained. The spacers are held in position by a cable passing from the cutting head through the series of spacers and out along the mill shaft. The mill shaft carrying the cutting head is moved transversely into the object wherein the slot is being cut as the object is being rotated thereabout by the mill table to which it is affixed.

  9. Tunnel boring machine performance in sedimentary rock

    SciTech Connect

    Nelson, P.

    1983-01-01

    Full-face tunnel boring machine (TBM) performance during the excavation of six tunnels is considered in terms of utilization, penetration rate, and cutter wear. Construction records for over 75,000 ft (22,860m) of tunnel in sedimentary rock are analyzed, and the results are used to investigate factors affecting TBM performance. Machine utilization is strongly affected by site specific conditions, including geology, construction planning, and contractor practice. The relative importance of each of 21 downtime causes is discussed, and recommendations are made for modifications in excavation system design which could help to reduce delays. Effects of machine operation rate were investigated. The interrelationship among penetration, thrust, and rolling force is analyzed with a three-dimensional model which provides a rational basis for explaining variations in cutter forces and penetration rate as a function of rock type. The most useful rock index for estimating TBM performance in sedimentary rock is shown to be a combination of Schmidt Hammer rebound and abrasion hardness. Variation in cutter wear is considered as a function of position on the cutterhead and the rock type being excavated. Rolling distances for center cutters are less sensitive to rock type than for other positions. A fracture mechanics approach, of use in modeling the process chip formation, is proposed. The use of fracture material properties for empirical prediction of TBM performance is reported. Recommendations are made for future work, and observations and records required for future performance evaluations are summarized.

  10. Rectangular tunnel boring machine and method

    SciTech Connect

    Snyder, L.L.

    1984-12-04

    A machine for boring a tunnel having an end face wall, a roof wall, a bottom wall, and opposite side walls. The machine comprises a rotatable cutting wheel means having an annular peripheral wall supporting a plurality of cutting devices and a generally convex-shaped upper wall supporting a plurality of cutting devices. The cutting wheel means is rotatable about an axis of rotation which is inclined in a forward direction relative to a plane perpendicular to the longitudinal axis of the tunnel for simultaneously cutting the tunnel face along two intersecting surfaces defined by the cutting devices on the annular peripheral wall and the cutting devices on the convex-shape upper wall. Support shoe means are mounted beneath the cutting wheel means for movably supporting the cutting wheel means on the tunnel floor. Drive motor means are mounted on the support shoe means and are operatively associated with the cutting wheel means for causing rotation of the cutting wheel means relative to the tunnel face and the support shoe means. Thrust means are connected to the support shoe means for advancing the cutting wheel means and the support shoe means toward the tunnel face. Gripping means are associated with the thrust means for gripping engagement with the opposite tunnel side walls to prevent axial rearward movement as the cutting wheel means and the support shoe means are advanced toward the tunnel face. Vertical and horizontal steering means for changing the direction of advance of the machine are described. Paddle means and conveyor means for removing rock cuttings from the end face of the tunnel are disclosed. Shield means for shielding workers from dust and debris and for containing the cuttings are also described.

  11. Machine vision system for the control of tunnel boring machines

    NASA Astrophysics Data System (ADS)

    Habacher, Michael; O'Leary, Paul; Harker, Matthew; Golser, Johannes

    2013-03-01

    This paper presents a machine vision system for the control of dual-shield Tunnel Boring Machines. The system consists of a camera with ultra bright LED illumination and a target system consisting of multiple retro-reflectors. The camera mounted on the gripper shield measures the relative position and orientation of the target which is mounted on the cutting shield. In this manner the position of the cutting shield relative to the gripper shield is determined. Morphological operators are used to detect the retro-reflectors in the image and a covariance optimized circle fit is used to determine the center point of each reflector. A graph matching algorithm is used to ensure a robust matching of the constellation of the observed target with the ideal target geometry.

  12. A bi-axial active boring tool for chatter mitigation

    SciTech Connect

    Redmond, J.M.; Barney, P.S.

    1998-08-01

    This paper summarizes results of metal cutting tests using an actively damped boring bar to suppress regenerative chatter. PZT stack actuators were integrated into a commercially available two-inch diameter boring bar to suppress bending vibrations. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on a variety of machines. A cutting test using the prototype bar to remove metal from a hardened steel workpiece verifies that the authors actively damped tool yields significant vibration reduction and improved surface finish as compared to the open-loop case. In addition, the overall performance of the prototype bar is compared to that of an unmodified bar of pristine geometry, revealing that a significant enlargement of the stable machining envelope is obtained through application of feedback control.

  13. 4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF VERTICAL BORING MACHINE. (Bullard) Vertical turning lathe (VTL). Machining the fixture for GE Turboshroud. G.S. O'Brien, operator. - Juniata Shops, Machine Shop No. 1, East of Fourth Avenue at Third Street, Altoona, Blair County, PA

  14. Earth boring tool with improved inserts

    SciTech Connect

    Dill, H.; Scales, S.

    1980-07-08

    A description is given of an improved earth boring tool of the type having at least one sintered tungsten carbide insert with a substantially cylindrical retaining surface interferringly secured to the wall of a retaining hole, the improvement comprising said retaining surface roughened such that in any lineal increment of at least 010 inch, there are at least three asperities at least 0.001 in ch long and at least 0.00005 inch deep when measured with a stylus point with a 0.00005 inch radius. An improved method of retaining tungsten carbide inserts in an earth boring tool, said method comprising the steps of: drilling and reaming a plurality of holes in selected locations on the earth boring tool; sintering a plurality of tungsten carbide inserts with a binder selected from the group consisting of cobalt, nickel or iron; grinding a substantially cylindrical wall surface on the inserts that are nominally larger in diameter than the drilled and reamed holes; roughening the wall surface of the inserts such that any lineal increment of at least 0.010 inch has at least three asperities which are at least 0.001 inch long and at least 00005 inch deep when measured with a stylus point with a 0.00005 inch radius; and forcing the inserts interferringly into the mating drilled and reamed holes.

  15. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  16. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  17. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  18. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  19. 30 CFR 18.22 - Boring-type machines equipped for auxiliary face ventilation.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Boring-type machines equipped for auxiliary... AND ACCESSORIES Construction and Design Requirements § 18.22 Boring-type machines equipped for auxiliary face ventilation. Each boring-type continuous-mining machine that is submitted for approval...

  20. Adaptronic tools for superfinishing of cylinder bores

    NASA Astrophysics Data System (ADS)

    Roscher, Hans-Jürgen; Hochmuth, Carsten; Hoffmann, Michael; Praedicow, Michael

    2012-04-01

    Today in the production of internal combustion engines it is possible to make pistons as well as cylinders, for all practical purposes, perfectly round. The negative consequences of the subsequent assembly processes and operation of the engine is that the cylinders and pistons are deformed, resulting in a loss of power and an increase in fuel consumption. This problem can be solved by using an adaptronic tool, which can machine the cylinder to a predetermined nonround geometry, which will deform to the required geometry during assembly and operation of the engine. The article describes the actuatory effect of the tool in conjunction with its measuring and controlling algorithms. The adaptronic tool consists out the basic tool body and three axially-staggered floating cutter groups, these cutter groups consist out of guides, actuators and honing stones. The selective expansion of the tool is realised by 3 piezoelectric multilayer-actuators deployed in a series - parallel arrangement. It is also possible to superimpose actuator expansion on the conventional expansion. A process matrix is created during the processing of the required and actual contour data in a technology module. This is then transferred over an interface to the machine controller where it is finally processed and the setting values for the piezoelectric actuators are derived, after which an amplifier generates the appropriate actuator voltages. A slip ring system on the driveshaft is used to transfer the electricity to the actuators in the machining head. The functioning of the adaptronic form-honing tool and process were demonstrated with numerous experiments. The tool provides the required degrees of freedom to generate a contour that correspond to the inverse compound contour of assembled and operational engines.

  1. System safety analysis of the Yucca Mountain tunnel boring machine

    SciTech Connect

    Smith, M.G.; Booth, L.; Eisler, L.

    1995-12-01

    The purpose of this analysis was to systematically identify and evaluate hazards related to the tunnel boring machine to be used at Yucca Mountain. This analysis required three steps to complete the risk evaluation: hazard/scenario identification, consequence assessment, and frequency assessment. The result was a `risk evaluation` of the scenarios identified in this analysis in accordance with MIL-STD-882C. The risk assessment in this analysis characterized the accident scenarios associated with the TBM in terms of relative risk and included recommendations for mitigating all identified risks.

  2. Grinding tool for making hemispherical bores in hard materials

    DOEpatents

    Duran, E.L.

    1985-04-03

    A grinding tool for forming hemispherical bores in hard materials such as boron carbide. The tool comprises a hemicircular grinding bit, formed of a metal bond diamond matrix, which is mounted transversely on one end of a tubular tool shaft. The bit includes a spherically curved outer edge surface which is the active grinding surface of the tool. Two coolant fluid ports on opposite sides of the bit enable introduction of coolant fluid through the bore of the tool shaft so as to be emitted adjacent the opposite sides of the grinding bit, thereby providing optimum cooling of both the workpiece and the bit.

  3. Tunnel boring machine and method of operating same

    SciTech Connect

    Snyder, L.L.

    1983-02-01

    A tunneling machine adapted to cut tunnels on a continuous basis and to apply continuous pressure on the tunnel face even during repositioning of the gripping legs is disclosed. The machine includes at least two supporting frames having a plurality of extendible feet which are adapted to grip the tunnel wall. The support frames are provided with axial bores therethrough, and a hollow piston extends through all of the bores for longitudinal movement along the axis of the tunnel. In accordance with the method, a tunneling operation is carried out by extending at least one pair of extendible feet against the walls of the tunnel to securely hold at least one of the support frames relative to the tunnel wall. The piston chamber of each support frame which is clamped to the wall is pressurized to drive the cutter head against the face of the tunnel. While the cutter head is being advanced in this manner, unclamped support feet are moved forward to a clamping position to take over when the first-mentioned support feet reach the end of their effective stroke. This operation is repeated to apply continuous thrust pressure to the cutting head.

  4. Machine tool locator

    DOEpatents

    Hanlon, John A.; Gill, Timothy J.

    2001-01-01

    Machine tools can be accurately measured and positioned on manufacturing machines within very small tolerances by use of an autocollimator on a 3-axis mount on a manufacturing machine and positioned so as to focus on a reference tooling ball or a machine tool, a digital camera connected to the viewing end of the autocollimator, and a marker and measure generator for receiving digital images from the camera, then displaying or measuring distances between the projection reticle and the reference reticle on the monitoring screen, and relating the distances to the actual position of the autocollimator relative to the reference tooling ball. The images and measurements are used to set the position of the machine tool and to measure the size and shape of the machine tool tip, and examine cutting edge wear. patent

  5. Boring and Drilling Tools. Pre-Apprenticeship Phase 1 Training.

    ERIC Educational Resources Information Center

    Lane Community Coll., Eugene, OR.

    This self-paced student training module on boring and drilling tools is one of a number of modules developed for Pre-apprenticeship Phase 1 Training. Purpose of the module is to enable students to identify, select, and understand the proper use of many common awls, bits, and drilling tools. The module may contain some or all of the following: a…

  6. Tunnel boring machine applications; Yucca Mountain Exploratory Studies Facility

    SciTech Connect

    Bhattacharyya, K.K.; McDonald, R.; Saunders, R.S.

    1992-11-01

    This paper reports that characterization of Yucca Mountain for a potential repository requires construction of an underground Exploratory Studies Facility (ESF). Mechanical excavating methods have been proposed for construction of the ESF as they offer a number of advantages over drilling and blasting at the Yucca Mountain site, including; less ground disturbance and therefore a potential for less adverse effects on the integrity of the site, creation of a more stable excavation cross section requiring less ground support, and an inherently safer and cleaner working environment. The tunnel boring machine (TBM) provides a proven technology for excavating the welded and unwelded Yucca Mountain tuffs. The access ramps and main underground tunnels form the largest part of the ESF underground construction work, and have been designed for excavation by TBM.

  7. Machine Tool Software

    NASA Technical Reports Server (NTRS)

    1988-01-01

    A NASA-developed software package has played a part in technical education of students who major in Mechanical Engineering Technology at William Rainey Harper College. Professor Hack has been using (APT) Automatically Programmed Tool Software since 1969 in his CAD/CAM Computer Aided Design and Manufacturing curriculum. Professor Hack teaches the use of APT programming languages for control of metal cutting machines. Machine tool instructions are geometry definitions written in APT Language to constitute a "part program." The part program is processed by the machine tool. CAD/CAM students go from writing a program to cutting steel in the course of a semester.

  8. Seismic source characterisation of a Tunnel Boring Machine (TBM)

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Brückl, Ewald; Radinger, Alexander

    2015-04-01

    The Tunnel Seismic While Drilling (TSWD) method aims at predicting continuously the geological situation ahead of the tunnel without disturbing the construction work. Thereby the Tunnel Boring Machine (TBM) itself is used as seismic source. The cutting process generates seismic waves radiating into the rock mass and vibrations propagating to the main bearing of the cutter head. These vibrations are monitored and used as pilot signal. For the processing and interpretation it was hypothesized so far that the TBM acts like a single force. To prove this assumption the radiation pattern of several TBM's under construction were investigated. Therefore 3-components geophones were installed at the surface, which were situated directly above the tunnel axes and also with lateral offset. Additional, borehole geophones were placed in the wall of one tube of a two-tube tunnel. The geophones collected the forward and backward radiated wave field, as the TBM, operating in the other tube, passed their positions. The obtained seismic data contains continuous records over a range of 600 m of the TBM position. The offsets vary from 25 m to 400 m and the frequency ranges from 20-250 Hertz. The polarisation of the p-wave and the s-wave and their amplitude ratio were determined and compared with modelled seismograms with different source mechanism. The results show that the description of the source mechanism by a single force can be used as a first order approximation. More complex radiation pattern including tensile forces and several source locations like the transmission of reaction forces over the gripper to the tunnel wall are further tested and addressed.

  9. Construction of a cylindrical brine test room using a tunnel boring machine

    SciTech Connect

    Likar, V.F.; Burrington, T.P.

    1990-01-01

    This paper discusses the construction of a horizontal cylindrical brine test room at the Waste Isolation Pilot Plant (WIPP). The room was constructed in the bedded salt formation at a depth of 655 meters with a tunnel boring machine. The machine leasing, technical and operational management, parameters involved, and successful completion of this effort are included. 3 figs.

  10. Diamond machine tool face lapping machine

    DOEpatents

    Yetter, H.H.

    1985-05-06

    An apparatus for shaping, sharpening and polishing diamond-tipped single-point machine tools. The isolation of a rotating grinding wheel from its driving apparatus using an air bearing and causing the tool to be shaped, polished or sharpened to be moved across the surface of the grinding wheel so that it does not remain at one radius for more than a single rotation of the grinding wheel has been found to readily result in machine tools of a quality which can only be obtained by the most tedious and costly processing procedures, and previously unattainable by simple lapping techniques.

  11. Slide system for machine tools

    DOEpatents

    Douglass, Spivey S.; Green, Walter L.

    1982-01-01

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  12. Slide system for machine tools

    DOEpatents

    Douglass, S.S.; Green, W.L.

    1980-06-12

    The present invention relates to a machine tool which permits the machining of nonaxisymmetric surfaces on a workpiece while rotating the workpiece about a central axis of rotation. The machine tool comprises a conventional two-slide system (X-Y) with one of these slides being provided with a relatively short travel high-speed auxiliary slide which carries the material-removing tool. The auxiliary slide is synchronized with the spindle speed and the position of the other two slides and provides a high-speed reciprocating motion required for the displacement of the cutting tool for generating a nonaxisymmetric surface at a selected location on the workpiece.

  13. Machine tool evaluation and machining operation development

    SciTech Connect

    Morris, T.O.; Kegg, R.

    1997-03-15

    The purpose of this CRADA was to support Cincinnati Milacron`s needs in fabricating precision components, from difficult to machine materials, while maintaining and enhancing the precision manufacturing skills of the Oak Ridge Complex. Oak Ridge and Cincinnati Milacron personnel worked in a team relationship wherein each contributed equally to the success of the program. Process characterization, control technologies, machine tool capabilities, and environmental issues were the primary focus areas. In general, Oak Ridge contributed a wider range of expertise in machine tool testing and monitoring, and environmental testing on machining fluids to the defined tasks while Cincinnati Milacron personnel provided equipment, operations-specific knowledge and shop-floor services to each task. Cincinnati Milacron was very pleased with the results of all of the CRADA tasks. However, some of the environmental tasks were not carried through to a desired completion due to an expanding realization of need as the work progressed. This expansion of the desired goals then exceeded the time length of the CRADA. Discussions are underway on continuing these tasks under either a Work for Others agreement or some alternate funding.

  14. Tool grinding machine

    DOEpatents

    Dial, Sr., Charles E.

    1980-01-01

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thickness may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  15. Improved tool grinding machine

    DOEpatents

    Dial, C.E. Sr.

    The present invention relates to an improved tool grinding mechanism for grinding single point diamond cutting tools to precise roundness and radius specifications. The present invention utilizes a tool holder which is longitudinally displaced with respect to the remainder of the grinding system due to contact of the tool with the grinding surface with this displacement being monitored so that any variation in the grinding of the cutting surface such as caused by crystal orientation or tool thicknesses may be compensated for during the grinding operation to assure the attainment of the desired cutting tool face specifications.

  16. Design of a machine to bore and line a long horizontal hole in tuff: Nevada Nuclear Waste Storage Investigations Project

    SciTech Connect

    Friant, J.E.; Dowden, P.B.

    1987-09-01

    This report describes an engineering design for equipment capable of simultaneously drilling and lining deep horizontal bore holes. The ultimate use of the equipment is to bore up to 600 ft long, 3 ft diameter emplacement holes for a nuclear waste repository. The specific system designed is referred to as a Development Prototype Boring Machine (DPBM) which will be used to demonstrate the drilling/lining capability in field development tests. The system utilizes as in-hole electric drive and a vacuum chip removal and handling system. The drilling unit is capable of active directional control and uses laser-type alignment equipment. The system combines the features of a small steerable tunnel boring machine, combined with a horizontally-oriented raise drill, thereby utilizing current technology. All elements of the system are compact and mobile as required for a shaft entry, underground mining environment. 3 refs., 35 figs., 1 tab.

  17. D Modelling of Tunnel Excavation Using Pressurized Tunnel Boring Machine in Overconsolidated Soils

    NASA Astrophysics Data System (ADS)

    Demagh, Rafik; Emeriault, Fabrice

    2013-06-01

    The construction of shallow tunnels in urban areas requires a prior assessment of their effects on the existing structures. In the case of shield tunnel boring machines (TBM), the various construction stages carried out constitute a highly three-dimensional problem of soil/structure interaction and are not easy to represent in a complete numerical simulation. Consequently, the tunnelling- induced soil movements are quite difficult to evaluate. A 3D simulation procedure, using a finite differences code, namely FLAC3D, taking into account, in an explicit manner, the main sources of movements in the soil mass is proposed in this paper. It is illustrated by the particular case of Toulouse Subway Line B for which experimental data are available and where the soil is saturated and highly overconsolidated. A comparison made between the numerical simulation results and the insitu measurements shows that the 3D procedure of simulation proposed is relevant, in particular regarding the adopted representation of the different operations performed by the tunnel boring machine (excavation, confining pressure, shield advancement, installation of the tunnel lining, grouting of the annular void, etc). Furthermore, a parametric study enabled a better understanding of the singular behaviour origin observed on the ground surface and within the solid soil mass, till now not mentioned in the literature.

  18. Machine Tool Operation, Course Description.

    ERIC Educational Resources Information Center

    Denny, Walter E.; Anderson, Floyd L.

    Prepared by an instructor and curriculum specialists, this course of study was designed to meet the individual needs of the dropout and/or hard-core unemployed youth by providing them skill training, related information, and supportive services knowledge in machine tool operation. The achievement level of each student is determined at entry, and…

  19. Load-sharing characteristic of multiple pinions driving in tunneling boring machine

    NASA Astrophysics Data System (ADS)

    Wei, Jing; Sun, Qinchao; Sun, Wei; Ding, Xin; Tu, Wenping; Wang, Qingguo

    2013-05-01

    The failure of the key parts, such as gears, in cutter head driving system of tunneling boring machine has not been properly solved under the interaction of driving motors asynchronously and wave tunneling torque load. A dynamic model of multi-gear driving system is established considering the inertia effects of driving mechanism and cutter head as well as the bending-torsional coupling. By taking into account the nonlinear coupling factors between ring gear and multiple pinions, the influence for meshing angle by bending-torsional coupling and the dynamic load-sharing characteristic of multiple pinions driving are analyzed. Load-sharing coefficients at different rotating cutter head speeds and input torques are presented. Numerical results indicate that the load-sharing coefficients can reach up to 1.2-1.3. A simulated experimental platform of the multiple pinions driving is carried out and the torque distributions under the step load in driving shaft of pinions are measured. The imbalance of torque distribution of pinions is verified and the load-sharing coefficients in each pinion can reach 1.262. The results of simulation and test are similar, which shows the correctness of theoretical model. A loop coupling control method is put forward based on current torque master slave control method. The imbalance of the multiple pinions driving in cutter head driving system of tunneling boring machine can be greatly decreased and the load-sharing coefficients can be reduced to 1.051 by using the loop coupling control method. The proposed research provides an effective solution to the imbalance of torque distribution and synchronous control method for multiple pinions driving of TBM.

  20. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2010-12-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  1. Review on advanced composite materials boring mechanism and tools

    NASA Astrophysics Data System (ADS)

    Shi, Runping; Wang, Chengyong

    2011-05-01

    With the rapid development of aviation and aerospace manufacturing technology, advanced composite materials represented by carbon fibre reinforced plastics (CFRP) and super hybrid composites (fibre/metal plates) are more and more widely applied. The fibres are mainly carbon fibre, boron fibre, Aramid fiber and Sic fibre. The matrixes are resin matrix, metal matrix and ceramic matrix. Advanced composite materials have higher specific strength and higher specific modulus than glass fibre reinforced resin composites of the 1st generation. They are widely used in aviation and aerospace industry due to their high specific strength, high specific modulus, excellent ductility, anticorrosion, heat-insulation, sound-insulation, shock absorption and high&low temperature resistance. They are used for radomes, inlets, airfoils(fuel tank included), flap, aileron, vertical tail, horizontal tail, air brake, skin, baseboards and tails, etc. Its hardness is up to 62~65HRC. The holes are greatly affected by the fibre laminates direction of carbon fibre reinforced composite material due to its anisotropy when drilling in unidirectional laminates. There are burrs, splits at the exit because of stress concentration. Besides there is delamination and the hole is prone to be smaller. Burrs are caused by poor sharpness of cutting edge, delamination, tearing, splitting are caused by the great stress caused by high thrust force. Poorer sharpness of cutting edge leads to lower cutting performance and higher drilling force at the same time. The present research focuses on the interrelation between rotation speed, feed, drill's geometry, drill life, cutting mode, tools material etc. and thrust force. At the same time, holes quantity and holes making difficulty of composites have also increased. It requires high performance drills which won't bring out defects and have long tool life. It has become a trend to develop super hard material tools and tools with special geometry for drilling

  2. Standardized Curriculum for Machine Tool Operation/Machine Shop.

    ERIC Educational Resources Information Center

    Mississippi State Dept. of Education, Jackson. Office of Vocational, Technical and Adult Education.

    Standardized vocational education course titles and core contents for two courses in Mississippi are provided: machine tool operation/machine shop I and II. The first course contains the following units: (1) orientation; (2) shop safety; (3) shop math; (4) measuring tools and instruments; (5) hand and bench tools; (6) blueprint reading; (7)…

  3. Machine tools and fixtures: A compilation

    NASA Technical Reports Server (NTRS)

    1971-01-01

    As part of NASA's Technology Utilizations Program, a compilation was made of technological developments regarding machine tools, jigs, and fixtures that have been produced, modified, or adapted to meet requirements of the aerospace program. The compilation is divided into three sections that include: (1) a variety of machine tool applications that offer easier and more efficient production techniques; (2) methods, techniques, and hardware that aid in the setup, alignment, and control of machines and machine tools to further quality assurance in finished products: and (3) jigs, fixtures, and adapters that are ancillary to basic machine tools and aid in realizing their greatest potential.

  4. YUCCA MOUNTAIN SITE CHARACTERIZATIONS PROJECT TUNNEL BORING MACHINE (TBM) SYSTEM SAFETY ANALYSIS

    SciTech Connect

    N /A

    1997-02-19

    The purpose of this analysis is to systematically identify and evaluate hazards related to the tunnel boring machine (TBM) used in the Exploratory Studies Facility (ESF) at the Yucca Mountain Site Characterization Project. This process is an integral part of the systems engineering process; whereby safety is considered during planning, design, testing, and construction. Since the TBM is an ''as built'' system, the M&O is conducting the System Safety Analysis during the construction or assembly phase of the TBM. A largely qualitative approach was used since a radiological System Safety Analysis is not required. The risk assessment in this analysis characterizes the accident scenarios associated with the TBM in terms of relative risk and includes recommendations for mitigating all identified risks. The priority for recommending and implementing mitigation control features is: (1) Incorporate measures to reduce risks and hazards into the system/subsystem/component design, (2) add safety features and capabilities to existing designs, and (3) develop procedures and conduct training to increase worker awareness of potential hazards, on methods to reduce exposure to hazards, and on the actions required to avoid accidents or correct hazardous conditions. The scope of this analysis is limited to the TBM during normal operations, excluding hazards occurring during assembly and test of the TBM or maintenance of the TBM equipment.

  5. Chip breaking system for automated machine tool

    DOEpatents

    Arehart, Theodore A.; Carey, Donald O.

    1987-01-01

    The invention is a rotary selectively directional valve assembly for use in an automated turret lathe for directing a stream of high pressure liquid machining coolant to the interface of a machine tool and workpiece for breaking up ribbon-shaped chips during the formation thereof so as to inhibit scratching or other marring of the machined surfaces by these ribbon-shaped chips. The valve assembly is provided by a manifold arrangement having a plurality of circumferentially spaced apart ports each coupled to a machine tool. The manifold is rotatable with the turret when the turret is positioned for alignment of a machine tool in a machining relationship with the workpiece. The manifold is connected to a non-rotational header having a single passageway therethrough which conveys the high pressure coolant to only the port in the manifold which is in registry with the tool disposed in a working relationship with the workpiece. To position the machine tools the turret is rotated and one of the tools is placed in a material-removing relationship of the workpiece. The passageway in the header and one of the ports in the manifold arrangement are then automatically aligned to supply the machining coolant to the machine tool workpiece interface for breaking up of the chips as well as cooling the tool and workpiece during the machining operation.

  6. Wear analysis of disc cutters of full face rock tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2014-11-01

    Wear is a major factor of disc cutters' failure. No current theory offers a standard for the prediction of disc cutter wear yet. In the field the wear prediction method commonly used is based on the excavation length of tunnel boring machine(TBM) to predict the disc cutter wear and its wear law, considering the location number of each disc cutter on the cutterhead(radius for installation); in theory, there is a prediction method of using arc wear coefficient. However, the preceding two methods have their own errors, with their accuracy being 40% or so and largely relying on the technicians' experience. Therefore, radial wear coefficient, axial wear coefficient and trajectory wear coefficient are defined on the basis of the operating characteristics of TBM. With reference to the installation and characteristics of disc cutters, those coefficients are modified according to penetration, which gives rise to the presentation of comprehensive axial wear coefficient, comprehensive radial wear coefficient and comprehensive trajectory wear coefficient. Calculation and determination of wear coefficients are made with consideration of data from a segment of TBM project(excavation length 173 m). The resulting wear coefficient values, after modification, are adopted to predict the disc cutter wear in the follow-up segment of the TBM project(excavation length of 5621 m). The prediction results show that the disc cutter wear predicted with comprehensive radial wear coefficient and comprehensive trajectory wear coefficient are not only accurate(accuracy 16.12%) but also highly congruous, whereas there is a larger deviation in the prediction with comprehensive axial wear coefficient(accuracy 41%, which is in agreement with the prediction of disc cutters' life in the field). This paper puts forth a new method concerning prediction of life span and wear of TBM disc cutters as well as timing for replacing disc cutters.

  7. Design theory of full face rock tunnel boring machine transition cutter edge angle and its application

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaohuang; Meng, Liang; Sun, Fei

    2013-05-01

    At present, the inner cutters of a full face rock tunnel boring machine (TBM) and transition cutter edge angles are designed on the basis of indentation test or linear grooving test. The inner and outer edge angles of disc cutters are characterized as symmetric to each other with respect to the cutter edge plane. This design has some practical defects, such as severe eccentric wear and tipping, etc. In this paper, the current design theory of disc cutter edge angle is analyzed, and the characteristics of the rock-breaking movement of disc cutters are studied. The researching results show that the rotational motion of disc cutters with the cutter head gives rise to the difference between the interactions of inner rock and outer rock with the contact area of disc cutters, with shearing and extrusion on the inner rock and attrition on the outer rock. The wear of disc cutters at the contact area is unbalanced, among which the wear in the largest normal stress area is most apparent. Therefore, a three-dimensional model theory of rock breaking and an edge angle design theory of transition disc cutter are proposed to overcome the flaws of the currently used TBM cutter heads, such as short life span, camber wearing, tipping. And a corresponding equation is established. With reference to a specific construction case, the edge angle of the transition disc cutter has been designed based on the theory. The application of TBM in some practical project proves that the theory has obvious advantages in enhancing disc cutter life, decreasing replacement frequency, and making economic benefits. The proposed research provides a theoretical basis for the design of TBM three-dimensional disc cutters whose rock-breaking operation time can be effectively increased.

  8. National Machine Tool Partnership (NMTP) FY 1998

    SciTech Connect

    1997-12-01

    The Department of Energy (DOE) Defense Programs (DP) National Machine Tool Partnership (NMTP) program has been active since February 1993. The NMTP program is an element of the DP Technology Partnership Program. The NMTP has assisted the Association of Manufacturing Technology (AMT) in the formulation of a technology roadmap for the machine tool industry. This roadmap has been developed to provide a clearer step-by-step plan for technology development and implementation to help close the gap between user requirements and industry implementation. The document outlines a suggested path for the development of technologies for the machine tool industry. The plan details the technology issues or needs analysis facing the machine tool industry. In a parallel effort, the NMTP has prepared a needs analysis of machine tool related technologies needed in various DP laboratory weapons core programs, including the Advanced Design and Production Technologies (ADaPT) initiative.

  9. The use of a Tunnel Boring Machine (TBM) as a seismic source

    NASA Astrophysics Data System (ADS)

    Kreutzer, Ingrid; Chwatal, Werner; Radinger, Alexander; Brückl, Ewald

    2014-05-01

    The Tunnel Seismic While Drilling (TSWD) method uses the Tunnel Boring Machine (TBM) as the seismic source. The method has been developed to predict the geological situation from reflections ahead of the tunnel face without disturbing the tunneling. The vibrations of the TBM are continuously monitored near the drilling head (pilot signal) as well as the direct and reflected seismic wave field at borehole geophones (geophone signal) situated in the tunnel wall behind the TBM. During the processing these signals are correlated and result in excellent seismic traces comparable to conventional seismic methods. The interpretation of the reflections leads to a nearly daily prognosis about 100 m ahead of the TBM. This system was successfully implemented at three different construction sites in Austria and is currently operating at one further. The cutters on front of the TBM head are pressed against the tunnel face and split the rock during rotating which is called the chipping process. This cutting process generates seismic waves radiated into the rock mass and results also in vibrations of the TBM itself. On the one hand it is important to know the source mechanism of the TBM and the radiation pattern of the seismic waves in all directions. Until now this is not well understood. To investigate this 3C-geophones were installed at the surface above the tunnel axis at different construction sites. The obtained seismograms show the forward and backward radiated seismic wave field of the TBM, for the present without consideration of the influence of the free surface. We compare this data with modelled seismograms in which we use different possible source mechanism, like single force or force due to tensile cracks. First results are shown in the scope of this work. On the other hand it is essential to know how good the recorded pilot signal represents the entire chipping process. Due to technically reasons the pilot signal has been registered so far on the non-rotating part

  10. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, J.M.

    1984-01-01

    The present invention is directed to a method for machine optical quality finishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  11. Method for machining steel with diamond tools

    DOEpatents

    Casstevens, John M.

    1986-01-01

    The present invention is directed to a method for machining optical quality inishes and contour accuracies of workpieces of carbon-containing metals such as steel with diamond tooling. The wear rate of the diamond tooling is significantly reduced by saturating the atmosphere at the interface of the workpiece and the diamond tool with a gaseous hydrocarbon during the machining operation. The presence of the gaseous hydrocarbon effectively eliminates the deterioration of the diamond tool by inhibiting or preventing the conversion of the diamond carbon to graphite carbon at the point of contact between the cutting tool and the workpiece.

  12. Speed-Selector Guard For Machine Tool

    NASA Technical Reports Server (NTRS)

    Shakhshir, Roda J.; Valentine, Richard L.

    1992-01-01

    Simple guardplate prevents accidental reversal of direction of rotation or sudden change of speed of lathe, milling machine, or other machine tool. Custom-made for specific machine and control settings. Allows control lever to be placed at only one setting. Operator uses handle to slide guard to engage or disengage control lever. Protects personnel from injury and equipment from damage occurring if speed- or direction-control lever inadvertently placed in wrong position.

  13. Machine Tool Series. Duty Task List.

    ERIC Educational Resources Information Center

    Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.

    This task list is intended for use in planning and/or evaluating a competency-based course to prepare machine tool, drill press, grinding machine, lathe, mill, and/or power saw operators. The listing is divided into six sections, with each one outlining the tasks required to perform the duties that have been identified for the given occupation.…

  14. Numerically Controlled Machine Tools and Worker Skills.

    ERIC Educational Resources Information Center

    Keefe, Jeffrey H.

    1991-01-01

    Analysis of data from "Industry Wage Surveys of Machinery Manufacturers" on the skill levels of 57 machining jobs found that introduction of numerically controlled machine tools has resulted in a very small reduction in skill levels or no significant change, supporting neither the deskilling argument nor argument that skill levels increase with…

  15. Vibration absorber modeling for handheld machine tool

    NASA Astrophysics Data System (ADS)

    Abdullah, Mohd Azman; Mustafa, Mohd Muhyiddin; Jamil, Jazli Firdaus; Salim, Mohd Azli; Ramli, Faiz Redza

    2015-05-01

    Handheld machine tools produce continuous vibration to the users during operation. This vibration causes harmful effects to the health of users for repeated operations in a long period of time. In this paper, a dynamic vibration absorber (DVA) is designed and modeled to reduce the vibration generated by the handheld machine tool. Several designs and models of vibration absorbers with various stiffness properties are simulated, tested and optimized in order to diminish the vibration. Ordinary differential equation is used to derive and formulate the vibration phenomena in the machine tool with and without the DVA. The final transfer function of the DVA is later analyzed using commercial available mathematical software. The DVA with optimum properties of mass and stiffness is developed and applied on the actual handheld machine tool. The performance of the DVA is experimentally tested and validated by the final result of vibration reduction.

  16. Refrigerated cutting tools improve machining of superalloys

    NASA Technical Reports Server (NTRS)

    Dudley, G. M.

    1971-01-01

    Freon-12 applied to tool cutting edge evaporates quickly, leaves no residue, and permits higher cutting rate than with conventional coolants. This technique increases cutting rate on Rene-41 threefold and improves finish of machined surface.

  17. Upgrading the capabilities of existing machine tools for precision machining

    SciTech Connect

    Barkman, W.E.

    1982-05-01

    A number of two-axis turning machines at the Oak Ridge Y-12 Plant have undergone upgrading as a means of meeting the needs for parts with tolerances that were more restrictive than the capability of the basic machine. The level of upgrading has ranged from changing a single machine characteristic to doing a complete overhaul of the slides, drives, spindle, and control system. The features available for the up-grading process include: tool setters, air bearing spindles and slides, pressurized oil bearing slides, electric dc torque motor drives, linear motor slide drives, eddy current spindle drives, laser feedback, vibration-isolation machine platforms, and computer numerical control (CNC) systems. Actual case histories are presented which show the levels of performance achieved with the various modifications. A discussion of the advantages and disadvantages of the various options is included.

  18. Portable Chamfering Tool

    NASA Technical Reports Server (NTRS)

    Berson, Leo A.

    1987-01-01

    Portable machine tool precisely cuts chamfer on valve seat. With tool, delicate machining operation done without removing part to machine shop. Taken to part and used wherever pressurized air and electric power available. Plug and bushing nest in bore chamfered. They guide steady cutter rod as it cuts 15 degrees chamfer on top edge of bore.

  19. Optical probe for porosity defect detection on inner diameter surfaces of machined bores

    NASA Astrophysics Data System (ADS)

    Kulkarni, Ojas P.; Islam, Mohammed N.; Terry, Fred L.

    2010-12-01

    We demonstrate an optical probe for detection of porosity inside spool bores of a transmission valve body with diameters down to 5 mm. The probe consists of a graded-index relay rod that focuses a laser beam spot onto the inner surface of the bore. Detectors, placed in the specular and grazing directions with respect to the incident beam, measure the change in scattered intensity when a surface defect is encountered. Based on the scattering signatures in the two directions, the system can also validate the depth of the defect and distinguish porosity from bump-type defects coming out of the metal surface. The system can detect porosity down to a 50-μm lateral dimension and ~40 μm in depth with >3-dB contrast over the background intensity fluctuations. Porosity detection systems currently use manual inspection techniques on the plant floor, and the demonstrated probe provides a noncontact technique that can help automotive manufacturers meet high-quality standards during production.

  20. Sine-Bar Attachment For Machine Tools

    NASA Technical Reports Server (NTRS)

    Mann, Franklin D.

    1988-01-01

    Sine-bar attachment for collets, spindles, and chucks helps machinists set up quickly for precise angular cuts that require greater precision than provided by graduations of machine tools. Machinist uses attachment to index head, carriage of milling machine or lathe relative to table or turning axis of tool. Attachment accurate to 1 minute or arc depending on length of sine bar and precision of gauge blocks in setup. Attachment installs quickly and easily on almost any type of lathe or mill. Requires no special clamps or fixtures, and eliminates many trial-and-error measurements. More stable than improvised setups and not jarred out of position readily.

  1. 2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF HYDRAULIC 48' BORING MILL. Manufactured by Simmons Machine Tool Corporation, Albany, New York, and Betts Company, a division of Niles Tool Company, Hamilton, Ohio. - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  2. Advanced machine tools, loading systems viewed

    NASA Astrophysics Data System (ADS)

    Kharkov, V. I.

    1986-03-01

    The machine-tooling complex built from a revolving lathe and a two-armed robot designed to machine short revolving bodies including parts with curvilinear and threaded surfaces from piece blanks in either small-series or series multiitem production is described. The complex consists of: (1) a model 1V340F30 revolving lathe with a vertical axis of rotation, 8-position revolving head on a cross carriage and an Elektronika NTs-31 on-line control system; (2) a gantry-style two-armed M20-Ts robot with a 20-kilogram (20 x 2) load capacity; and (3) an 8-position indexable blank table, one of whose positions is for initial unloading of finished parts. Subsequently, machined parts are set onto the position into which all of the blanks are unloaded. Complex enclosure allows adjustment and process correction during maintenance and convenient observation of the machining process.

  3. Machine-Tool Technology Instructor's Sourcebook.

    ERIC Educational Resources Information Center

    Tammer, Anthony M.

    This document lists and annotates commercial and noncommercial resources pertaining to machine-tool technology. Following an introduction that explains how the document came to be written, the subjects of succeeding chapters are (1) periodicals; (2) associations; (3) audiovisual resources, including a subject index; (4) publishers, including a…

  4. Improving the performance of tunnel, raise, and shaft boring machines for coal-mine applications. Open File Report, 1 September 1980-1 September 1985

    SciTech Connect

    Ozdemir, L.

    1986-03-15

    A 6-ft-diam laboratory tunnel, raise, and shaft-boring machine was designed and constructed to carry out research investigations to enhance the performance of mechanical rock-excavation equipment. The machine is operated with a computer-control system and features extensive instrumentation to monitor and record various test parameters, including triaxial cutter forces, machine thrust, torque, revolutions per minute, and penetration rate. An extensive laboratory testing program was conducted using this machine, demonstrating the feasibility of attaining high rates of penetration in various sedimentary geologies.

  5. ATST telescope mount: telescope of machine tool

    NASA Astrophysics Data System (ADS)

    Jeffers, Paul; Stolz, Günter; Bonomi, Giovanni; Dreyer, Oliver; Kärcher, Hans

    2012-09-01

    The Advanced Technology Solar Telescope (ATST) will be the largest solar telescope in the world, and will be able to provide the sharpest views ever taken of the solar surface. The telescope has a 4m aperture primary mirror, however due to the off axis nature of the optical layout, the telescope mount has proportions similar to an 8 meter class telescope. The technology normally used in this class of telescope is well understood in the telescope community and has been successfully implemented in numerous projects. The world of large machine tools has developed in a separate realm with similar levels of performance requirement but different boundary conditions. In addition the competitive nature of private industry has encouraged development and usage of more cost effective solutions both in initial capital cost and thru-life operating cost. Telescope mounts move relatively slowly with requirements for high stability under external environmental influences such as wind buffeting. Large machine tools operate under high speed requirements coupled with high application of force through the machine but with little or no external environmental influences. The benefits of these parallel development paths and the ATST system requirements are being combined in the ATST Telescope Mount Assembly (TMA). The process of balancing the system requirements with new technologies is based on the experience of the ATST project team, Ingersoll Machine Tools who are the main contractor for the TMA and MT Mechatronics who are their design subcontractors. This paper highlights a number of these proven technologies from the commercially driven machine tool world that are being introduced to the TMA design. Also the challenges of integrating and ensuring that the differences in application requirements are accounted for in the design are discussed.

  6. An investigation of chatter and tool wear when machining titanium

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1974-01-01

    The low thermal conductivity of titanium, together with the low contact area between chip and tool and the unusually high chip velocities, gives rise to high tool tip temperatures and accelerated tool wear. Machining speeds have to be considerably reduced to avoid these high temperatures with a consequential loss of productivity. Restoring this lost productivity involves increasing other machining variables, such as feed and depth-of-cut, and can lead to another machining problem commonly known as chatter. This work is to acquaint users with these problems, to examine the variables that may be encountered when machining a material like titanium, and to advise the machine tool user on how to maximize the output from the machines and tooling available to him. Recommendations are made on ways of improving tolerances, reducing machine tool instability or chatter, and improving productivity. New tool materials, tool coatings, and coolants are reviewed and their relevance examined when machining titanium.

  7. Low-cost boring mill

    NASA Technical Reports Server (NTRS)

    Hibdon, R. A.

    1979-01-01

    Portable unit and special fixture serve as boring mill. Machine, fabricated primarily from scrap metal, was designed and set up in about 12 working days. It has reduced setup and boring time by 66 percent as compared with existing boring miles, thereby making latter available for other jobs. Unit can be operated by one man.

  8. BORE II

    SciTech Connect

    2015-08-01

    Bore II, co-developed by Berkeley Lab researchers Frank Hale, Chin-Fu Tsang, and Christine Doughty, provides vital information for solving water quality and supply problems and for improving remediation of contaminated sites. Termed "hydrophysical logging," this technology is based on the concept of measuring repeated depth profiles of fluid electric conductivity in a borehole that is pumping. As fluid enters the wellbore, its distinct electric conductivity causes peaks in the conductivity log that grow and migrate upward with time. Analysis of the evolution of the peaks enables characterization of groundwater flow distribution more quickly, more cost effectively, and with higher resolution than ever before. Combining the unique interpretation software Bore II with advanced downhole instrumentation (the hydrophysical logging tool), the method quantifies inflow and outflow locations, their associated flow rates, and the basic water quality parameters of the associated formation waters (e.g., pH, oxidation-reduction potential, temperature). In addition, when applied in conjunction with downhole fluid sampling, Bore II makes possible a complete assessment of contaminant concentration within groundwater.

  9. BORE II

    Energy Science and Technology Software Center (ESTSC)

    2015-08-01

    Bore II, co-developed by Berkeley Lab researchers Frank Hale, Chin-Fu Tsang, and Christine Doughty, provides vital information for solving water quality and supply problems and for improving remediation of contaminated sites. Termed "hydrophysical logging," this technology is based on the concept of measuring repeated depth profiles of fluid electric conductivity in a borehole that is pumping. As fluid enters the wellbore, its distinct electric conductivity causes peaks in the conductivity log that grow and migratemore » upward with time. Analysis of the evolution of the peaks enables characterization of groundwater flow distribution more quickly, more cost effectively, and with higher resolution than ever before. Combining the unique interpretation software Bore II with advanced downhole instrumentation (the hydrophysical logging tool), the method quantifies inflow and outflow locations, their associated flow rates, and the basic water quality parameters of the associated formation waters (e.g., pH, oxidation-reduction potential, temperature). In addition, when applied in conjunction with downhole fluid sampling, Bore II makes possible a complete assessment of contaminant concentration within groundwater.« less

  10. Automatic tool path generation for finish machining

    SciTech Connect

    Kwok, Kwan S.; Loucks, C.S.; Driessen, B.J.

    1997-03-01

    A system for automatic tool path generation was developed at Sandia National Laboratories for finish machining operations. The system consists of a commercially available 5-axis milling machine controlled by Sandia developed software. This system was used to remove overspray on cast turbine blades. A laser-based, structured-light sensor, mounted on a tool holder, is used to collect 3D data points around the surface of the turbine blade. Using the digitized model of the blade, a tool path is generated which will drive a 0.375 inch diameter CBN grinding pin around the tip of the blade. A fuzzified digital filter was developed to properly eliminate false sensor readings caused by burrs, holes and overspray. The digital filter was found to successfully generate the correct tool path for a blade with intentionally scanned holes and defects. The fuzzified filter improved the computation efficiency by a factor of 25. For application to general parts, an adaptive scanning algorithm was developed and presented with simulation results. A right pyramid and an ellipsoid were scanned successfully with the adaptive algorithm.

  11. Web-based machine tool condition monitoring

    NASA Astrophysics Data System (ADS)

    Ebrahimi, Morteza; Victory, J. L.

    2000-12-01

    This paper looks at the advantages of using the Internet, as the basis for the implementation of low-cost condition monitoring systems, in the manufacturing industry. A model based condition monitoring system, is presented where a number of machining stations dispersed at different physical locations can be inspected via Internet access and the signals from the process analyzed in a dedicated condition monitoring center. Incentive for the new approach to the system health monitoring, logging and surveillance are presented. These extend into advantages of using model-based techniques and the need for an appropriate mathematical model of the machine tool. Finally, the data acquisition and communication system to be used in this application for Internet access will be explained.

  12. Circular machine design techniques and tools

    SciTech Connect

    Servranckx, R.V.; Brown, K.L.

    1986-04-01

    Some of the basic optics principles involved in the design of circular accelerators such as Alternating Gradient Synchrotrons, Storage and Collision Rings, and Pulse Stretcher Rings are outlined. Typical problems facing a designer are defined, and the main references and computational tools are reviewed that are presently available. Two particular classes of problems that occur typically in accelerator design are listed - global value problems, which affect the control of parameters which are characteristic of the complete closed circular machine, and local value problems. Basic mathematical formulae are given that are considered useful for a first draft of a design. The basic optics building blocks that can be used to formulate an initial machine design are introduced, giving only the elementary properties and transfer matrices only in one transverse plane. Solutions are presented for some first-order and second-order design problems. (LEW)

  13. Processing and Damping Properties of Sputtered NiTi Thin Films for Tools in Machining Processes

    NASA Astrophysics Data System (ADS)

    Kahleyss, F.; de Miranda, R. Lima; Surmann, T.; Zamponi, C.; Machai, C.; Biermann, D.; Quandt, E.

    2011-07-01

    Nowadays, many manufacturing processes require the machining of complex forms with a high aspect ratio or cavities. Tools with a long overhang length are a common method to meet these requirements. Typical examples for this are boring bars for bore-turning and the milling with very long cutters. These tools tend to vibrate strongly due to their slender shape. The stress-induced transformation of austenite to martensite and the distinctive hysteresis loop allow the NiTi shape memory alloys (SMA) to absorb vibration energy. This article describes the innovative approach to dampen process vibrations by coating the tool shafts of cutting tools with long overhang with NiTi thin films. It explores how these thin films can be applied on polished tungsten carbide shafts and how their modal parameters are modified by these coatings. In a further step, this knowledge is used to calculate stability charts of corresponding machining processes. The study reported in this article identified the stabilizing effects of coatings with a thickness of 2-4 μm on milling processes. The minimum stability limit was increased by up to 200%.

  14. Coordinate measurement machines as an alignment tool

    SciTech Connect

    Wand, B.T.

    1991-03-01

    In February of 1990 the Stanford Linear Accelerator Center (SLAC) purchased a LEITZ PM 12-10-6 CMM (Coordinate measurement machine). The machine is shared by the Quality Control Team and the Alignment Team. One of the alignment tasks in positioning beamline components in a particle accelerator is to define the component's magnetic centerline relative to external fiducials. This procedure, called fiducialization, is critical to the overall positioning tolerance of a magnet. It involves the definition of the magnetic center line with respect to the mechanical centerline and the transfer of the mechanical centerline to the external fiducials. To perform the latter a magnet coordinate system has to be established. This means defining an origin and the three rotation angles of the magnet. The datum definition can be done by either optical tooling techniques or with a CMM. As optical tooling measurements are very time consuming, not automated and are prone to errors, it is desirable to use the CMM fiducialization method instead. The establishment of a magnet coordinate system based on the mechanical center and the transfer to external fiducials will be discussed and presented with 2 examples from the Stanford Linear Collider (SLC). 7 figs.

  15. A New Approach to Precision Design for Machine Tools

    NASA Astrophysics Data System (ADS)

    Li, Baodong; Jiao, Aisheng; Yi, Xiangbin; Xu, Yanwei

    Precision of the NC axes is an important aspect of machine tool design. Conventionally, the precision specification of machine tools is empirically determined, resulting in poor designs with insufficient or excessive precision. To provide a cost-effective precision specification for machine tools, an active precision design approach is proposed to generate the specification of the positioning repeatability of NC axes to meet the designated working precision requirements of the machine tools. Finally, the approach is demonstrated and validated through a case study of precision design for a gear milling machine.

  16. 13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. TOOL ROOM SHOWING W. ROBERTSON MACHINE & FOUNDRY CO. NO. 5 POWER HACKSAW (FOREGROUND) AND WELLS METAL BAND SAW (BACKGROUND). VIEW SOUTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  17. Interpolator for numerically controlled machine tools

    DOEpatents

    Bowers, Gary L.; Davenport, Clyde M.; Stephens, Albert E.

    1976-01-01

    A digital differential analyzer circuit is provided that depending on the embodiment chosen can carry out linear, parabolic, circular or cubic interpolation. In the embodiment for parabolic interpolations, the circuit provides pulse trains for the X and Y slide motors of a two-axis machine to effect tool motion along a parabolic path. The pulse trains are generated by the circuit in such a way that parabolic tool motion is obtained from information contained in only one block of binary input data. A part contour may be approximated by one or more parabolic arcs. Acceleration and initial velocity values from a data block are set in fixed bit size registers for each axis separately but simultaneously and the values are integrated to obtain the movement along the respective axis as a function of time. Integration is performed by continual addition at a specified rate of an integrand value stored in one register to the remainder temporarily stored in another identical size register. Overflows from the addition process are indicative of the integral. The overflow output pulses from the second integration may be applied to motors which position the respective machine slides according to a parabolic motion in time to produce a parabolic machine tool motion in space. An additional register for each axis is provided in the circuit to allow "floating" of the radix points of the integrand registers and the velocity increment to improve position accuracy and to reduce errors encountered when the acceleration integrand magnitudes are small when compared to the velocity integrands. A divider circuit is provided in the output of the circuit to smooth the output pulse spacing and prevent motor stall, because the overflow pulses produced in the binary addition process are spaced unevenly in time. The divider has the effect of passing only every nth motor drive pulse, with n being specifiable. The circuit inputs (integrands, rates, etc.) are scaled to give exactly n times the

  18. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    NASA Astrophysics Data System (ADS)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  19. Experimental investigation of active machine tool vibration control

    NASA Astrophysics Data System (ADS)

    Rojas, J.; Liang, Chen; Geng, Zheng J.

    1996-05-01

    The successful vibration reduction of machine tools during machining process can improve productivity, increase quality, and reduce tool wear. This paper will present our initial investigation in the application of smart material technologies in machine tool vibration control using magnetostrictive actuators and electrorheological elastomer dampers on an industrial Sheldon horizontal lathe. The dynamics of the machining process are first studied, which reveals the complexity in the machine tool vibration response and the challenge to the active control techniques. The active control experiment shows encouraging results. The use of electrorheological elastomer damping device for active/passive vibration control provides significant vibration reduction in the high frequency range and great improvement in the workpiece surface finishing. The research presented in this paper demonstrates that the combination of active and active/passive vibration control techniques is very promising for successful machine tool vibration control.

  20. [Research on infrared safety protection system for machine tool].

    PubMed

    Zhang, Shuan-Ji; Zhang, Zhi-Ling; Yan, Hui-Ying; Wang, Song-De

    2008-04-01

    In order to ensure personal safety and prevent injury accident in machine tool operation, an infrared machine tool safety system was designed with infrared transmitting-receiving module, memory self-locked relay and voice recording-playing module. When the operator does not enter the danger area, the system has no response. Once the operator's whole or part of body enters the danger area and shades the infrared beam, the system will alarm and output an control signal to the machine tool executive element, and at the same time, the system makes the machine tool emergency stop to prevent equipment damaged and person injured. The system has a module framework, and has many advantages including safety, reliability, common use, circuit simplicity, maintenance convenience, low power consumption, low costs, working stability, easy debugging, vibration resistance and interference resistance. It is suitable for being installed and used in different machine tools such as punch machine, pour plastic machine, digital control machine, armor plate cutting machine, pipe bending machine, oil pressure machine etc. PMID:18619302

  1. Tool force evaluation of lathe machined high explosives

    SciTech Connect

    Flowers, G.L.

    1980-04-01

    The purpose of this study was to develop a better understanding of the effects of machining properties upon tool forces encountered during lathe machining of high explosives, in order to optimize machining conditions for mechanical properties test specimens. Monetary considerations dictated that the tooling either already exist or be fabricated in-house using limited machine shop capability. The design chosen which fit between the tool holder and the tool post and interfaced to existing signal conditioners was easily fabricated. The study evaluated all forces on the cutter during machining of two types of high explosives at four cutter radii, four feed rates, three depths of cut and two cutting speeds. The study pointed out design problems, instrumentation drift, tool chatter and detection levels. It also showed that the type of high explosive was more significant than first thought toward influencing tool force levels.

  2. An Expert Machine Tools Selection System for Turning Operation

    NASA Astrophysics Data System (ADS)

    Tan, C. F.; Khalil, S. N.; Karjanto, J.; Wahidin, L. S.; Chen, W.; Rauterberg, G. W. M.

    2015-09-01

    The turning machining process is an important process in the manufacturing industry. It is important to select the right tool for the turning process so that the manufacturing cost will be decreased. The main objective of this research is to select the most suitable machine tools with respect to user input requirement. The selection criteria are based on rule based expert system and multi-criteria weighted average method. The developed system consists of Knowledge Acquisition Module, Machine Tool Selection Module, User Interface Module and Help Module. The system capable of selecting the most suitable machine along with its full specification and ranks the machines based on criteria weighted. The main benefits from using the system is to reduce the complexity in the decision making for selecting the most appropriate machine tools to suit one requirement in the turning process for manufacturing industry.

  3. Study on boring hardened materials dryly by ultrasonic vibration cutter

    NASA Astrophysics Data System (ADS)

    Zhang, Jiangzhong; Zhang, Heng; Zhang, Yue

    2011-05-01

    It has been one of the difficulties that high-precision hole on hardened materials is machined. The supersonic vibration boring acoustic system in the lathe in which supersonic wave energy is applied on tool is introduced to create pulse power on the cutting process. The separation vibration cutting is achieved by the pulse force. The comparative tests on boring accuracy and surface quality are carried. The quality of surface machined by this method is compared to that by grinding. This cutting is the green cutting. The boring process system is stability. Under the condition that the cutting speed is less than or equal to 1/3 the tool vibration speed, the cutting force is pulse force and the Cutting energy is of high concentration in time, space and direction. The pulse energy effects on the cutting unit in less than one ten-thousandth second. Traditional cutting of irregular movement elastic compression are eliminated. The cutting force is greatly reduced. The cutting temperature is at room temperature. The tool life is greatly increased. Shape precision and surface quality is greatly improved. The regulations of the ultrasonic vibration boring dry cutting of hardened material are also summarized. The test results show that the ultrasonic vibration cutting tool boring is of very superior cutting mechanism and is a high-precision deep-hole machining of hardened materials, efficient cutting methods.

  4. Study on boring hardened materials dryly by ultrasonic vibration cutter

    NASA Astrophysics Data System (ADS)

    Zhang, Jiangzhong; Zhang, Heng; Zhang, Yue

    2010-12-01

    It has been one of the difficulties that high-precision hole on hardened materials is machined. The supersonic vibration boring acoustic system in the lathe in which supersonic wave energy is applied on tool is introduced to create pulse power on the cutting process. The separation vibration cutting is achieved by the pulse force. The comparative tests on boring accuracy and surface quality are carried. The quality of surface machined by this method is compared to that by grinding. This cutting is the green cutting. The boring process system is stability. Under the condition that the cutting speed is less than or equal to 1/3 the tool vibration speed, the cutting force is pulse force and the Cutting energy is of high concentration in time, space and direction. The pulse energy effects on the cutting unit in less than one ten-thousandth second. Traditional cutting of irregular movement elastic compression are eliminated. The cutting force is greatly reduced. The cutting temperature is at room temperature. The tool life is greatly increased. Shape precision and surface quality is greatly improved. The regulations of the ultrasonic vibration boring dry cutting of hardened material are also summarized. The test results show that the ultrasonic vibration cutting tool boring is of very superior cutting mechanism and is a high-precision deep-hole machining of hardened materials, efficient cutting methods.

  5. Market for multiaxis laser machine tools

    NASA Astrophysics Data System (ADS)

    Ream, Stanley L.

    1991-03-01

    While it's true that this is an exciting topic, it niay be more exciting than profitable, but it certainly has captured the attention of a lot of us laser folks, and it keeps growing almost because it wants to. First of all let me comment briefly with a word from our sponsor that GE Fanuc is one of the several ways the Fanuc laser product gets into the United States. We market it, GM Fanuc also markets it, and of course it shows up on Japanese machine tool built products. The information in this little presentation came from discussions with you folks wherever possible. In some cases I was unable to make contact with the horse's mouth as it were, but we got roundabout information so it's not gospel, but it's close. We've also had some updated information at the show here updated rumors maybe that suggest that some of the numbers may be high or low. I think in the aggregate it's not too far off.

  6. Information Model for Machine-Tool-Performance Tests

    PubMed Central

    Lee, Y. Tina; Soons, Johannes A.; Donmez, M. Alkan

    2001-01-01

    This report specifies an information model of machine-tool-performance tests in the EXPRESS [1] language. The information model provides a mechanism for describing the properties and results of machine-tool-performance tests. The objective of the information model is a standardized, computer-interpretable representation that allows for efficient archiving and exchange of performance test data throughout the life cycle of the machine. The report also demonstrates the implementation of the information model using three different implementation methods.

  7. Application of accelerated tool life tests to machining of titanium

    SciTech Connect

    Stagner, R.T.

    1980-09-01

    The tool life of several commercial C-2 grade cutting tools used in machining titanium was estimated using two experimental techniques, the quick facing test and the multipass facing test. Comparisons among the tools tested were made statistically by analyzing differences in regression equations derived from test data. Tool life end points were determined by operator judgement, tool force analysis, and tool wear measurement. Of the ten tools tested, nine had the same life under the test conditions.

  8. Graphite fiber reinforced structure for supporting machine tools

    DOEpatents

    Knight, Jr., Charles E.; Kovach, Louis; Hurst, John S.

    1978-01-01

    Machine tools utilized in precision machine operations require tool support structures which exhibit minimal deflection, thermal expansion and vibration characteristics. The tool support structure of the present invention is a graphite fiber reinforced composite in which layers of the graphite fibers or yarn are disposed in a 0/90.degree. pattern and bonded together with an epoxy resin. The finished composite possesses a low coefficient of thermal expansion and a substantially greater elastic modulus, stiffness-to-weight ratio, and damping factor than a conventional steel tool support utilized in similar machining operations.

  9. Study on machining mechanism of nanotwinned CBN cutting tool

    NASA Astrophysics Data System (ADS)

    Chen, Junyun; Jin, Tianye; Wang, Jinhu; Zhao, Qingliang; Lu, Ling

    2014-08-01

    The latest developed nanotwinned cubic boron nitride (nt-CBN) with isotropic nano-sized microstructure possesses an extremely high hardness (~100GPa Hv), very large fracture toughness (>12Mpa m1/2) and excellent high temperature stability. Thus nt-CBN is a promising tool material to realize ultra-precision cutting of hardened steel which is widely used in mold insert of optical and opto-electrical mass products. In view of its hard machinability, the machining mechanism is studied in this paper. Three feasible methods of mechanical lapping, laser machining as well as ion beam sputtering are applied to process nt-CBN. The results indicate that among the three kinds of methods, mechanical lapping not only can achieve the highest machining accuracy because of material removing at ductile mode completely, but also has satisfactory high material removal rate. Thus mechanical lapping method is appropriate to finish machining of nt-CBN cutting tool. Moreover, laser machining method can be only used in contour machining or rough machining of cutting tool as worse machined surface quality. With regard to ion beam sputtering method, the material remove rate is too low in spite of high machining accuracy. Additionally, no phase transition was found in any machining process of nt-CBN.

  10. Modeling of cumulative tool wear in machining metal matrix composites

    SciTech Connect

    Hung, N.P.; Tan, V.K.; Oon, B.E.

    1995-12-31

    Metal matrix composites (MMCs) are notoriously known for their low machinability because of the abrasive and brittle reinforcement. Although a near-net-shape product could be produced, finish machining is still required for the final shape and dimension. The classical Taylor`s tool life equation that relates tool life and cutting conditions has been traditionally used to study machinability. The turning operation is commonly used to investigate the machinability of a material; tedious and costly milling experiments have to be performed separately; while a facing test is not applicable for the Taylor`s model since the facing speed varies as the tool moves radially. Collecting intensive machining data for MMCs is often difficult because of the constraints on size, cost of the material, and the availability of sophisticated machine tools. A more flexible model and machinability testing technique are, therefore, sought. This study presents and verifies new models for turning, facing, and milling operations. Different cutting conditions were utilized to assess the machinability of MMCs reinforced with silicon carbide or alumina particles. Experimental data show that tool wear does not depend on the order of different cutting speeds since abrasion is the main wear mechanism. Correlation between data for turning, milling, and facing is presented. It is more economical to rank machinability using data for facing and then to convert the data for turning and milling, if required. Subsurface damages such as work-hardened and cracked matrix alloy, and fractured and delaminated particles are discussed.

  11. Influence of Tool Balancing in High Speed Machining

    NASA Astrophysics Data System (ADS)

    Bašovská, Klaudia; Peterka, Jozef

    2014-12-01

    The high speed machining (HSM) is now considered as one of the key manufacturing technologies for higher throughput and productivity. HSM used higher rotational speed of the spindle (40,000 min-1 and higher). With increasing high speed spindle rotations raises a number of dynamic forces. Even a small mass unbalance in the spindle and tooling generates tool vibration. Tool vibration shortens tool life and lowers the quality of the machined surface. It is necessary to minimize this vibration by balancing tool and tool holder. The balancing process improves the mass distribution of a cutting tool and its holder, allowing the combination of the two to rotate with the minimum amount of unbalanced centrifugal forces. Machining with balanced tool will provide better surface quality, accuracy and less tool and machine wear. In this study is focused on unbalance cutting tools, definitions, balancing techniques, sources, effects, processes and machineries. The aim of this article was to examine the relationship between unbalance and tool holders used in high speed metalworking machine tools

  12. Study of on-machine error identification and compensation methods for micro machine tools

    NASA Astrophysics Data System (ADS)

    Wang, Shih-Ming; Yu, Han-Jen; Lee, Chun-Yi; Chiu, Hung-Sheng

    2016-08-01

    Micro machining plays an important role in the manufacturing of miniature products which are made of various materials with complex 3D shapes and tight machining tolerance. To further improve the accuracy of a micro machining process without increasing the manufacturing cost of a micro machine tool, an effective machining error measurement method and a software-based compensation method are essential. To avoid introducing additional errors caused by the re-installment of the workpiece, the measurement and compensation method should be on-machine conducted. In addition, because the contour of a miniature workpiece machined with a micro machining process is very tiny, the measurement method should be non-contact. By integrating the image re-constructive method, camera pixel correction, coordinate transformation, the error identification algorithm, and trajectory auto-correction method, a vision-based error measurement and compensation method that can on-machine inspect the micro machining errors and automatically generate an error-corrected numerical control (NC) program for error compensation was developed in this study. With the use of the Canny edge detection algorithm and camera pixel calibration, the edges of the contour of a machined workpiece were identified and used to re-construct the actual contour of the work piece. The actual contour was then mapped to the theoretical contour to identify the actual cutting points and compute the machining errors. With the use of a moving matching window and calculation of the similarity between the actual and theoretical contour, the errors between the actual cutting points and theoretical cutting points were calculated and used to correct the NC program. With the use of the error-corrected NC program, the accuracy of a micro machining process can be effectively improved. To prove the feasibility and effectiveness of the proposed methods, micro-milling experiments on a micro machine tool were conducted, and the results

  13. RHIC warm-bore systems

    SciTech Connect

    Welch, K.M.

    1994-07-01

    Pressure profiles, in time, are calculated as a consequence of anticipated outgassing of various beam components (e.g., rf cavities, etc.) and warm-bore beam pipes. Gold beam lifetimes and transverse beam emittance growth are given for calculated average pressures. Examples of undesirable warm-bore conditions are presented such as contaminated experimental beam pipes and warm-bore magnets (i.e., DX). These examples may prove instructive. The methods used in making these calculations are presented in Section 2. They are applicable to all linear systems. The calculations given apply to the RHIC accelerator and more specifically to warm-bore regions of the machine.

  14. Volumetric Verification of Multiaxis Machine Tool Using Laser Tracker

    PubMed Central

    Aguilar, Juan José

    2014-01-01

    This paper aims to present a method of volumetric verification in machine tools with linear and rotary axes using a laser tracker. Beyond a method for a particular machine, it presents a methodology that can be used in any machine type. Along this paper, the schema and kinematic model of a machine with three axes of movement, two linear and one rotational axes, including the measurement system and the nominal rotation matrix of the rotational axis are presented. Using this, the machine tool volumetric error is obtained and nonlinear optimization techniques are employed to improve the accuracy of the machine tool. The verification provides a mathematical, not physical, compensation, in less time than other methods of verification by means of the indirect measurement of geometric errors of the machine from the linear and rotary axes. This paper presents an extensive study about the appropriateness and drawbacks of the regression function employed depending on the types of movement of the axes of any machine. In the same way, strengths and weaknesses of measurement methods and optimization techniques depending on the space available to place the measurement system are presented. These studies provide the most appropriate strategies to verify each machine tool taking into consideration its configuration and its available work space. PMID:25202744

  15. Tool simplifies machining of pipe ends for precision welding

    NASA Technical Reports Server (NTRS)

    Matus, S. T.

    1969-01-01

    Single tool prepares a pipe end for precision welding by simultaneously performing internal machining, end facing, and bevel cutting to specification standards. The machining operation requires only one milling adjustment, can be performed quickly, and produces the high quality pipe-end configurations required to ensure precision-welded joints.

  16. Job Grading Standard for Machine Tool Operator, WG-3431.

    ERIC Educational Resources Information Center

    Civil Service Commission, Washington, DC. Bureau of Policies and Standards.

    The standard covers nonsupervisory work involved in the set up, adjustment, and operation of conventional machine tools to perform machining operations in the manufacture and repair of castings, forgings, or parts from raw stock made of various metals, metal alloys, and other materials. A general description of the job at both the WG-8 and WG-9…

  17. 27. View within machine room showing water tank, tool chest ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. View within machine room showing water tank, tool chest and oil/grease cans used for maintenance. (Nov. 25, 1988) - University Heights Bridge, Spanning Harlem River at 207th Street & West Harlem Road, New York County, NY

  18. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  19. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop (Program CIP: 48.0503--Machine Shop Assistant). Secondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for machine tool operation/machine shop I and II. Presented first are a…

  20. Toward a metrology for precision-machine-tool control systems

    SciTech Connect

    Pomernacki, C.L.; McCue, H.K.; Newton, L.E.

    1982-07-20

    The difficulty of determining the source of an error in the performance of the control system of a computer numerically controlled (CNC) precision machine tool is discussed and recommendations are made for error isolation using the Machine Control System Meterology Tree. These recommendations refer to types of tests for specific errors and to a possible architecture for a CNC performance tester. It is concluded that there is a need for both a control system metrology and for establishing standards of performance and testing methods for precision machine tool control systems. (LCL)

  1. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, Ralph L.; Stewart, Delbert D.; Evans, Christopher J.

    1992-01-01

    Apparatus for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond.

  2. Diamond tool machining of materials which react with diamond

    DOEpatents

    Lundin, R.L.; Stewart, D.D.; Evans, C.J.

    1992-04-14

    An apparatus is described for the diamond machining of materials which detrimentally react with diamond cutting tools in which the cutting tool and the workpiece are chilled to very low temperatures. This chilling halts or retards the chemical reaction between the workpiece and the diamond cutting tool so that wear rates of the diamond tool on previously detrimental materials are comparable with the diamond turning of materials which do not react with diamond. 1 figs.

  3. Lathe tool bit and holder for machining fiberglass materials

    NASA Technical Reports Server (NTRS)

    Winn, L. E. (Inventor)

    1972-01-01

    A lathe tool and holder combination for machining resin impregnated fiberglass cloth laminates is described. The tool holder and tool bit combination is designed to accommodate a conventional carbide-tipped, round shank router bit as the cutting medium, and provides an infinite number of cutting angles in order to produce a true and smooth surface in the fiberglass material workpiece with every pass of the tool bit. The technique utilizes damaged router bits which ordinarily would be discarded.

  4. NUMERICAL CONTROL OF MACHINE TOOLS, AN INSTRUCTOR'S GUIDE.

    ERIC Educational Resources Information Center

    California State Dept. of Education, Sacramento. Bureau of Industrial Education.

    IN A SUMMER WORKSHOP, JUNIOR COLLEGE INSTRUCTORS AND INDUSTRIAL SUPERVISORS DEVELOPED THIS GUIDE FOR TEACHER USE IN A 3-SEMESTER-HOUR COURSE AT THE JUNIOR COLLEGE LEVEL. THE COURSE OBJECTIVES ARE TO (1) UPGRADE JOURNEYMEN IN MACHINE TOOL OPERATION, MAINTENANCE, AND TOOLING, AND (2) ACQUAINT MANUFACTURING, SUPERVISORY, PLANNING, AND MAINTENANCE…

  5. Hard turning micro-machine tool

    DOEpatents

    DeVor, Richard E; Adair, Kurt; Kapoor, Shiv G

    2013-10-22

    A micro-scale apparatus for supporting a tool for hard turning comprises a base, a pivot coupled to the base, an actuator coupled to the base, and at least one member coupled to the actuator at one end and rotatably coupled to the pivot at another end. A tool mount is disposed on the at least one member. The at least one member defines a first lever arm between the pivot and the tool mount, and a second lever arm between the pivot and the actuator. The first lever arm has a length that is less than a length of the second lever arm. The actuator moves the tool mount along an arc.

  6. Process Damping and Cutting Tool Geometry in Machining

    NASA Astrophysics Data System (ADS)

    Taylor, C. M.; Sims, N. D.; Turner, S.

    2011-12-01

    Regenerative vibration, or chatter, limits the performance of machining processes. Consequences of chatter include tool wear and poor machined surface finish. Process damping by tool-workpiece contact can reduce chatter effects and improve productivity. Process damping occurs when the flank (also known as the relief face) of the cutting tool makes contact with waves on the workpiece surface, created by chatter motion. Tool edge features can act to increase the damping effect. This paper examines how a tool's edge condition combines with the relief angle to affect process damping. An analytical model of cutting with chatter leads to a two-section curve describing how process damped vibration amplitude changes with surface speed for radiussed tools. The tool edge dominates the process damping effect at the lowest surface speeds, with the flank dominating at higher speeds. A similar curve is then proposed regarding tools with worn edges. Experimental data supports the notion of the two-section curve. A rule of thumb is proposed which could be useful to machine operators, regarding tool wear and process damping. The question is addressed, should a tool of a given geometry, used for a given application, be considered as sharp, radiussed or worn regarding process damping.

  7. 25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. VIEW OF THE MACHINE TOOL LAYOUT IN ROOMS 244 AND 296. MACHINES WERE USED FOR STAINLESS STEEL FABRICATION (THE J-LINE). THE ORIGINAL DRAWING HAS BEEN ARCHIVED ON MICROFILM. THE DRAWING WAS REPRODUCED AT THE BEST QUALITY POSSIBLE. LETTERS AND NUMBERS IN THE CIRCLES INDICATE FOOTER AND/OR COLUMN LOCATIONS. - Rocky Flats Plant, General Manufacturing, Support, Records-Central Computing, Southern portion of Plant, Golden, Jefferson County, CO

  8. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, C.J.

    1981-10-21

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: a tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  9. Method for producing hard-surfaced tools and machine components

    DOEpatents

    McHargue, Carl J.

    1985-01-01

    In one aspect, the invention comprises a method for producing tools and machine components having superhard crystalline-ceramic work surfaces. Broadly, the method comprises two steps: A tool or machine component having a ceramic near-surface region is mounted in ion-implantation apparatus. The region then is implanted with metal ions to form, in the region, a metastable alloy of the ions and said ceramic. The region containing the alloy is characterized by a significant increase in hardness properties, such as microhardness, fracture-toughness, and/or scratch-resistance. The resulting improved article has good thermal stability at temperatures characteristic of typical tool and machine-component uses. The method is relatively simple and reproducible.

  10. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    NASA Astrophysics Data System (ADS)

    Outeiro, José C.; Umbrello, Domenico; Pina, José C.; Rizzuti, Stefania

    2007-05-01

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  11. Modelling of Tool Wear and Residual Stress during Machining of AISI H13 Tool Steel

    SciTech Connect

    Outeiro, Jose C.; Pina, Jose C.; Umbrello, Domenico; Rizzuti, Stefania

    2007-05-17

    Residual stresses can enhance or impair the ability of a component to withstand loading conditions in service (fatigue, creep, stress corrosion cracking, etc.), depending on their nature: compressive or tensile, respectively. This poses enormous problems in structural assembly as this affects the structural integrity of the whole part. In addition, tool wear issues are of critical importance in manufacturing since these affect component quality, tool life and machining cost. Therefore, prediction and control of both tool wear and the residual stresses in machining are absolutely necessary. In this work, a two-dimensional Finite Element model using an implicit Lagrangian formulation with an automatic remeshing was applied to simulate the orthogonal cutting process of AISI H13 tool steel. To validate such model the predicted and experimentally measured chip geometry, cutting forces, temperatures, tool wear and residual stresses on the machined affected layers were compared. The proposed FE model allowed us to investigate the influence of tool geometry, cutting regime parameters and tool wear on residual stress distribution in the machined surface and subsurface of AISI H13 tool steel. The obtained results permit to conclude that in order to reduce the magnitude of surface residual stresses, the cutting speed should be increased, the uncut chip thickness (or feed) should be reduced and machining with honed tools having large cutting edge radii produce better results than chamfered tools. Moreover, increasing tool wear increases the magnitude of surface residual stresses.

  12. Behavior of some sealing arrangements for machine tool spindles

    SciTech Connect

    Philpott, M.L.; Colton, M.W.; Cusano, C.

    1995-09-01

    A test stand has been built and instrumented to simulate conditions in the spindle cavity of production machine tools, such as high-speed transfer machines, machining centers, milling machines, etc. The purpose of the simulation is to better understand causes of premature support rolling element bearing failures due to grease degradation and corrosion, from the ingress of coolant vapor. Performance characteristics based on coolant vapor in the test chamber, as measured by relative humidity, chamber temperature and chamber pressure relative to the lab atmosphere were obtained for a radial double-lip seal, labyrinth seal, viscoseal/face seal combination and a mechanical face seal. For the operating conditions considered, the best performance was obtained from the viscoseal/face combination followed by the labyrinth seal. 14 refs., 15 figs.

  13. Educational Resources for the Machine Tool Industry. Executive Summary.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This document describes the MASTER (Machine Tool Advanced Skills Educational Resources) program, a geographic partnership of seven of the nation's best 2-year technical and community colleges located in seven states. The project developed and disseminated a national training model for manufacturing processes and new technologies within the…

  14. Machine Tool Advanced Skills Technology Program (MAST). Overview and Methodology.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    The Machine Tool Advanced Skills Technology Program (MAST) is a geographical partnership of six of the nation's best two-year colleges located in the six states that have about one-third of the density of metals-related industries in the United States. The purpose of the MAST grant is to develop and implement a national training model to overcome…

  15. Portable power tool machines weld joints in field

    NASA Technical Reports Server (NTRS)

    Spier, R. A.

    1966-01-01

    Portable routing machine for cutting precise weld joints required by nonstandard pipe sections used in the field for transfer of cryogenic fluids. This tool is adaptable for various sizes of pipes and has a selection of router bits for different joint configurations.

  16. Tool nos. 277 and 2201, details for bending machine, Johnson ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Tool nos. 277 and 2201, details for bending machine, Johnson Company, Johnstown, Pa. Scale 3 inches - 1 ft, Feb 13th 1893, drawing number 15098. (Photograph of drawing held at the Johnstown Corporation General Office, Johnstown, Pennsylvania) - Johnson Steel Street Rail Company, 525 Central Avenue, Johnstown, Cambria County, PA

  17. A Real-Time Tool Positioning Sensor for Machine-Tools

    PubMed Central

    Ruiz, Antonio Ramon Jimenez; Rosas, Jorge Guevara; Granja, Fernando Seco; Honorato, Jose Carlos Prieto; Taboada, Jose Juan Esteve; Serrano, Vicente Mico; Jimenez, Teresa Molina

    2009-01-01

    In machining, natural oscillations, and elastic, gravitational or temperature deformations, are still a problem to guarantee the quality of fabricated parts. In this paper we present an optical measurement system designed to track and localize in 3D a reference retro-reflector close to the machine-tool's drill. The complete system and its components are described in detail. Several tests, some static (including impacts and rotations) and others dynamic (by executing linear and circular trajectories), were performed on two different machine tools. It has been integrated, for the first time, a laser tracking system into the position control loop of a machine-tool. Results indicate that oscillations and deformations close to the tool can be estimated with micrometric resolution and a bandwidth from 0 to more than 100 Hz. Therefore this sensor opens the possibility for on-line compensation of oscillations and deformations. PMID:22408472

  18. Laboratory directed research and development final report: Intelligent tools for on-machine acceptance of precision machined components

    SciTech Connect

    Christensen, N.G.; Harwell, L.D.; Hazelton, A.

    1997-02-01

    On-Machine Acceptance (OMA) is an agile manufacturing concept being developed for machine tools at SNL. The concept behind OMA is the integration of product design, fabrication, and qualification processes by using the machining center as a fabrication and inspection tool. This report documents the final results of a Laboratory Directed Research and Development effort to qualify OMA.

  19. Vision-based on-machine measurement for CNC machine tool

    NASA Astrophysics Data System (ADS)

    Xia, Ruixue; Han, Jiang; Lu, Rongsheng; Xia, Lian

    2015-02-01

    A vision-based on-machine measurement system (OMM) was developed to improve manufacturing effectiveness. It was based on a visual probe to enable the CNC machine tool itself to act as a coordinate measuring machine (CMM) to inspect a workpiece. The proposed OMM system was composed of a visual probe and two software modules: computer-aided inspection planning (CAIP) module and measurement data processing (MDP) module. The auto-focus function of the visual probe was realized by using astigmatic method. The CAIP module was developed based on a CAD development platform with Open CASCADE as its kernel. The MDP module includes some algorithms for determination of inspection parameters, for example, the chamfered hole was measured through focus variation. The entire system was consequently verified on a CNC milling machine.

  20. Sequential Indentation Tests to Investigate the Influence of Confining Stress on Rock Breakage by Tunnel Boring Machine Cutter in a Biaxial State

    NASA Astrophysics Data System (ADS)

    Liu, Jie; Cao, Ping; Han, Dongya

    2016-04-01

    The influence of confining stress on rock breakage by a tunnel boring machine cutter was investigated by conducting sequential indentation tests in a biaxial state. Combined with morphology measurements of breaking grooves and an analysis of surface and internal crack propagation between nicks, the effects of maximum confining stress and minimum stress on indentation efficiency, crack propagation and chip formation were investigated. Indentation tests and morphology measurements show that increasing a maximum confining stress will result in increased consumed energy in indentations, enlarged groove volumes and promoted indentation efficiency when the corresponding minimum confining stress is fixed. The energy consumed in indentations will increase with increase in minimum confining stress, however, because of the decreased groove volumes as the minimum confining stress increases, the efficiency will decrease. Observations of surface crack propagation show that more intensive fractures will be induced as the maximum confining stress increases, whereas the opposite occurs for an increase of minimum confining stress. An observation of the middle section, cracks and chips shows that as the maximum confining stress increases, chips tend to form in deeper parts when the minimum confining stress is fixed, whereas they tend to formed in shallower parts as the minimum confining stress increases when the maximum confining stress is fixed.

  1. Mississippi Curriculum Framework for Machine Tool Operation/Machine Shop and Tool and Die Making Technology Cluster (Program CIP: 48.0507--Tool and Die Maker/Technologist) (Program CIP: 48.0503--Machine Shop Assistant). Postsecondary Programs.

    ERIC Educational Resources Information Center

    Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.

    This document, which is intended for use by community and junior colleges throughout Mississippi, contains curriculum frameworks for the course sequences in the machine tool operation/machine tool and tool and die making technology programs cluster. Presented in the introductory section are a framework of courses and programs, description of the…

  2. Calibration of rotary joints in multi-axis machine tools

    NASA Astrophysics Data System (ADS)

    Khan, Abdul Wahid; Liu, Fei; Chen, Wuyi

    2009-05-01

    A novel technique is developed and implemented for error quantification in a rotary joint of a multi-axis machine tool by using a calibrated double ball bar (DBB) system as a working standard. This technique greatly simplified the measurement setup requirement and accelerated the calibration of rotary joints. In addition it is highly economical by reducing the complex optics and eliminating the usage of various tooling, instrumentation and accessories. This methodology is capable of measuring the five degree of freedom (DOF) errors out of 6DOF of a rotary joint by using the calibrated DBB system and a point locating fixture. The methodology is implemented on rotary joints of a five axis CNC machine tools. Equation solvers and error modeling technique are implemented and validity of the methodology and authenticity of the results obtained are tested through simulation in UG and Matlab software. The methodology is found extremely feasible pragmatic, quite simple, efficient and easy to use for error characterization of rotary joints of multi axis machine tools.

  3. Machine Tool User Cylindrical Die Rolling Performance Support System

    SciTech Connect

    Bohley, M.C.; Grothe, V.D.

    1998-08-06

    This project was initiated to provide the machine tool industry and the DOE a method for evaluating educating potential users about various aspects of the cylindrical die rolling process including: characteristics of the cylindrical die rolling processes, major productivity and material savings benefits, advantages for use in the fastener industry, production capabilities based on part parameters, and production capabilities based on machine specifications. AlliedSignal Federal Manufacturing and Technologies (ASFM and T) utilized data provided by Kinefac Corporation to develop an interactive performance support system. AlliedSignal developed one complete branch of the program and Kinefac will develop the remaining two branches. Macromedia Authorware version 3.5 and Microsoft Access version 7.0 were selected for development tools. These software tools maximize continued program development ease and program management with future machine technology advancements. Using this authoring tool and the external database resulted in development of a product that has many potential uses within the manufacturing industry. Source code for the product can be used as a template for other applications is reusable and can provide potential solutions to non-manufacturing needs. The final product will be released on CD-ROM.

  4. Error compensation for thermally induced errors on a machine tool

    SciTech Connect

    Krulewich, D.A.

    1996-11-08

    Heat flow from internal and external sources and the environment create machine deformations, resulting in positioning errors between the tool and workpiece. There is no industrially accepted method for thermal error compensation. A simple model has been selected that linearly relates discrete temperature measurements to the deflection. The biggest problem is how to locate the temperature sensors and to determine the number of required temperature sensors. This research develops a method to determine the number and location of temperature measurements.

  5. Prediction Of Abrasive And Diffusive Tool Wear Mechanisms In Machining

    NASA Astrophysics Data System (ADS)

    Rizzuti, S.; Umbrello, D.

    2011-01-01

    Tool wear prediction is regarded as very important task in order to maximize tool performance, minimize cutting costs and improve the quality of workpiece in cutting. In this research work, an experimental campaign was carried out at the varying of cutting conditions with the aim to measure both crater and flank tool wear, during machining of an AISI 1045 with an uncoated carbide tool P40. Parallel a FEM-based analysis was developed in order to study the tool wear mechanisms, taking also into account the influence of the cutting conditions and the temperature reached on the tool surfaces. The results show that, when the temperature of the tool rake surface is lower than the activation temperature of the diffusive phenomenon, the wear rate can be estimated applying an abrasive model. In contrast, in the tool area where the temperature is higher than the diffusive activation temperature, the wear rate can be evaluated applying a diffusive model. Finally, for a temperature ranges within the above cited values an adopted abrasive-diffusive wear model furnished the possibility to correctly evaluate the tool wear phenomena.

  6. Decorating Cutting as New Approach to Machine Tool System Dynamics

    NASA Astrophysics Data System (ADS)

    Murcinkova, Zuzana; Vasilko, Karol

    2014-12-01

    The paper presents so called decorating cutting focused on turning. It uses self-excited vibrations that are typical for turning and other types of cutting operations. The decorating turning do not utilize setting of unstable technological conditions of cutting process but it actively use the acting of cutting force on machine tool without generation of unwanted chatter vibrations. The special tool fixture was developed to utilize self-excited vibrations invoked by periodical changeability of cutting force by cutting process itself. Thus the typical texture of surface appears. The various macro/micro-textures of surfaces can be applied either for decorating purpose or for better holding of oil film.

  7. Method and apparatus for characterizing and enhancing the dynamic performance of machine tools

    DOEpatents

    Barkman, William E; Babelay, Jr., Edwin F

    2013-12-17

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include dynamic one axis positional accuracy of the machine tool, dynamic cross-axis stability of the machine tool, and dynamic multi-axis positional accuracy of the machine tool.

  8. Selected aspects of microelectronics technology and applications: Numerically controlled machine tools. Technology trends series no. 2

    NASA Astrophysics Data System (ADS)

    Sigurdson, J.; Tagerud, J.

    1986-05-01

    A UNIDO publication about machine tools with automatic control discusses the following: (1) numerical control (NC) machine tool perspectives, definition of NC, flexible manufacturing systems, robots and their industrial application, research and development, and sensors; (2) experience in developing a capability in NC machine tools; (3) policy issues; (4) procedures for retrieval of relevant documentation from data bases. Diagrams, statistics, bibliography are included.

  9. Experimental Choice of Suitable Cutting Tool for Machining of Plastic

    NASA Astrophysics Data System (ADS)

    Sokova, Dagmar; Cep, Robert; Cepova, Lenka; Kocifajova, Simona

    2014-12-01

    In today's competitive times overall development of the technology is moving somewhere further, including automotive industry, which went toward relieving material. One of the many materials which are applied in the automotive industry, are polymers. The aim of the article was to test three different types of cutters for machining material group N - nonferrous metals. The article was tested three different types of cutters from different vendors on electro material SKLOTEXTIT G 11 and samples size 12x100x500mm. The entire experiment was conducted in a company Slavík- Technické plasty on the machine tool SCM RECORD 220. In the conclusion are technical-evaluation, experimental results and conclusions for company.

  10. Water jet assisted tunnel boring

    SciTech Connect

    Ozdemir, L.

    1984-06-21

    Mechanical tunnel boring has experienced significant growth over the last two decades. Improved machine design and performance coupled with a better understanding of factors affecting boreability have contributed to a dramatic increase in the number of machine bored tunnels. Today, tunnel boring machines (TBMs) are finding widespread application in various sectors of underground construction industry, both civil and mining. Most of the hard rock formations considered unsuited to mechanical boring only a few years ago are now excavated with TBMs with favorable economics compared to conventional drill and blast methods. Despite the advancements accomplished, TBMs need further improvements in design and operation to exend their capabilities and to reduce excavation costs, particularly in hard, abrasive rocks. The design of TBMs has presently reached a state where no additional major breakthroughs are anticipated in the near future. The cutter material appears to be the major obstacle to achieving further performance improvements. The amount of load which the cutters can sustain with acceptable levels of wear is the limiting factor determining the magnitude of the power that can be placed on a TBM. In fact, most present day TBMs can generate more thrust and torque than the individual cutters are capable of supporting.

  11. Method and apparatus for characterizing and enhancing the functional performance of machine tools

    DOEpatents

    Barkman, William E; Babelay, Jr., Edwin F; Smith, Kevin Scott; Assaid, Thomas S; McFarland, Justin T; Tursky, David A; Woody, Bethany; Adams, David

    2013-04-30

    Disclosed are various systems and methods for assessing and improving the capability of a machine tool. The disclosure applies to machine tools having at least one slide configured to move along a motion axis. Various patterns of dynamic excitation commands are employed to drive the one or more slides, typically involving repetitive short distance displacements. A quantification of a measurable merit of machine tool response to the one or more patterns of dynamic excitation commands is typically derived for the machine tool. Examples of measurable merits of machine tool performance include workpiece surface finish, and the ability to generate chips of the desired length.

  12. On Electro Discharge Machining of Inconel 718 with Hollow Tool

    NASA Astrophysics Data System (ADS)

    Rajesha, S.; Sharma, A. K.; Kumar, Pradeep

    2012-06-01

    Inconel 718 is a nickel-based alloy designed for high yield, tensile, and creep-rupture properties. This alloy has been widely used in jet engines and high-speed airframe parts in aeronautic application. In this study, electric discharge machining (EDM) process was used for machining commercially available Inconel 718. A copper electrode with 99.9% purity having tubular cross section was employed to machine holes of 20 mm height and 12 mm diameter on Inconel 718 workpieces. Experiments were planned using response surface methodology (RSM). Effects of five major process parameters—pulse current, duty factor, sensitivity control, gap control, and flushing pressure on the process responses—material removal rate (MRR) and surface roughness (SR) have been discussed. Mathematical models for MRR and SR have been developed using analysis of variance. Influences of process parameters on tool wear and tool geometry have been presented with the help of scanning electron microscope (SEM) micrographs. Analysis shows significant interaction effect of pulse current and duty factor on MRR yielding a wide range from 14.4 to 22.6 mm3/min, while pulse current remains the most contributing factor with approximate changes in the MRR and SR of 48 and 37%, respectively, corresponding to the extreme values considered. Interactions of duty factor and flushing pressure yield a minimum surface roughness of 6.2 μm. The thickness of the sputtered layer and the crack length were found to be functions of pulse current. The hollow tool gets worn out on both the outer and the inner edges owing to spark erosion as well as abrasion due to flow of debris.

  13. Modeling of Passive Forces of Machine Tool Covers

    NASA Astrophysics Data System (ADS)

    Kolar, Petr; Hudec, Jan; Sulitka, Matej

    The passive forces acting against the drive force are phenomena that influence dynamical properties and precision of linear axes equipped with feed drives. Covers are one of important sources of passive forces in machine tools. The paper describes virtual evaluation of cover passive forces using the cover complex model. The model is able to compute interaction between flexible cover segments and sealing wiper. The result is deformation of cover segments and wipers which is used together with measured friction coefficient for computation of cover total passive force. This resulting passive force is dependent on cover position. Comparison of computational results and measurement on the real cover is presented in the paper.

  14. Universal Tool Grinder Operator Instructor's Guide. Part of Single-Tool Skills Program Machine Industries Occupations.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Div. of Curriculum Development.

    The document is an instructor's guide for a course on universal tool grinder operation. The course is designed to train people in making complicated machine setups and precision in the grinding operations and, although intended primarily for adult learners, it can be adapted for high school use. The guide is divided into three parts: (1) the…

  15. Use of open source distribution for a machine tool controller

    NASA Astrophysics Data System (ADS)

    Shackleford, William P.; Proctor, Frederick M.

    2001-02-01

    In recent years a growing number of government and university las, non-profit organizations and even a few for- profit corporations have found that making their source code public is good for both developers and users. In machine tool control, a growing number of users are demanding that the controllers they buy be `open architecture,' which would allow third parties and end-users at least limited ability to modify, extend or replace the components of that controller. This paper examines the advantages and dangers of going one step further, and providing `open source' controllers by relating the experiences of users and developers of the Enhanced Machine Controller. We also examine some implications for the development of standards for open-architecture but closed-source controllers. Some of the questions we hope to answer include: How can the quality be maintained after the source code has been modified? Can the code be trusted to run on expensive machines and parts, or when the safety of the operator is an issue? Can `open- architecture' but closed-source controllers ever achieve the level of flexibility or extensibility that open-source controllers can?

  16. Machine tool accuracy characterization workshops. Final report, May 5, 1992--November 5 1993

    SciTech Connect

    1995-01-06

    The ability to assess the accuracy of machine tools is required by both tool builders and users. Builders must have this ability in order to predict the accuracy capability of a machine tool for different part geometry`s, to provide verifiable accuracy information for sales purposes, and to locate error sources for maintenance, troubleshooting, and design enhancement. Users require the same ability in order to make intelligent choices in selecting or procuring machine tools, to predict component manufacturing accuracy, and to perform maintenance and troubleshooting. In both instances, the ability to fully evaluate the accuracy capabilities of a machine tool and the source of its limitations is essential for using the tool to its maximum accuracy and productivity potential. This project was designed to transfer expertise in modern machine tool accuracy testing methods from LLNL to US industry, and to educate users on the use and application of emerging standards for machine tool performance testing.

  17. Tool wear of a single-crystal diamond tool in nano-groove machining of a quartz glass plate

    NASA Astrophysics Data System (ADS)

    Yoshino, Masahiko; Nakajima, Satoshi; Terano, Motoki

    2015-12-01

    Tool wear characteristics of a diamond tool in ductile mode machining are presented in this paper. Nano-groove machining of a quartz glass plate was conducted to examine the tool wear rate of a single-crystal diamond tool. Effects of lubrication on the tool wear rate were also evaluated. A numerical simulation technique was developed to evaluate the tool temperature and normal stress acting on the wear surface. From the simulation results it was found that the tool temperature does not increase during the machining experiment. It is also demonstrated that tool wear is attributed to the abrasive wear mechanism, but the effect of the adhesion wear mechanism is minor in nano-groove machining. It is found that the tool wear rate is reduced by using water or kerosene as a lubricant.

  18. Prospects for chaos control of machine tool chatter

    SciTech Connect

    Hively, L.M.; Protopopescu, V.A.; Clapp, N.E.; Daw, C.S.

    1998-06-01

    The authors analyze the nonlinear tool-part dynamics during turning of stainless steel in the nonchatter and chatter regimes, toward the ultimate objective of chatter control. Their previous work analyzed tool acceleration in three dimensions at four spindle speeds. In the present work, the authors analyze the machining power and obtain nonlinear measures of this power. They also calculate the cycle-to-cycle energy for the turning process. Return maps for power cycle times do not reveal fixed points or (un)stable manifolds. Energy return maps do display stable and unstable directions (manifolds) to and from an unstable period-1 orbit, which is the dominant periodicity. Both nonchatter and chatter dynamics have the unusual feature of arriving at the unstable period-1 fixed point and departing from that fixed point of the energy return map in a single step. This unusual feature makes chaos maintenance, based on the well-known Ott-Grebogi-Yorke scheme, a very difficult option for chatter suppression. Alternative control schemes, such as synchronization of the tool-part motion to prerecorded nonchatter dynamics or dynamically damping the period-1 motion, are briefly discussed.

  19. Multi-sensor Doppler radar for machine tool collision detection

    NASA Astrophysics Data System (ADS)

    Wächter, T. J.; Siart, U.; Eibert, T. F.; Bonerz, S.

    2014-11-01

    Machine damage due to tool collisions is a widespread issue in milling production. These collisions are typically caused by human errors. A solution for this problem is proposed based on a low-complexity 24 GHz continuous wave (CW) radar system. The developed monitoring system is able to detect moving objects by evaluating the Doppler shift. It combines incoherent information from several spatially distributed Doppler sensors and estimates the distance between an object and the sensors. The specially designed compact prototype contains up to five radar sensor modules and amplifiers yet fits into the limited available space. In this first approach we concentrate on the Doppler-based positioning of a single moving target. The recorded signals are preprocessed in order to remove noise and interference from the machinery hall. We conducted and processed system measurements with this prototype. The Doppler frequency estimation and the object position obtained after signal conditioning and processing with the developed algorithm were in good agreement with the reference coordinates provided by the machine's control unit.

  20. 38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. METAL WORKING TOOLS AND MACHINES ADJACENT TO THE CIRCA 1900 MICHIGAN MACHINERY MFG. CO. PUNCH PRESS NEAR THE CENTER OF THE FACTORY BUILDING. AT THE LEFT FOREGROUND IS A MOVABLE TIRE BENDER FOR SHAPING ELI WINDMILL WHEEL RIMS. AT THE CENTER IS A FLOOR-MOUNTED CIRCA 1900 SNAG GRINDER OF THE TYPE USED FOR SMOOTHING ROUGH CASTINGS. ON THE WHEELED WORK STATION IS A SUNNEN BUSHING GRINDER, BEHIND WHICH IS A TRIPOD CHAIN VICE. IN THE CENTER BACKGROUND IS A WOODEN CHEST OF DRAWERS WHICH CONTAINS A 'RAG DRAWER' STILL FILLED WITH CLOTH RAGS PLACED IN THE FACTORY BUILDING AT THE INSISTENCE OF LOUISE (MRS. ARTHUR) KREGEL FOR THE CONVENIENCE AND CLEANLINESS OF WORKERS. IN THE LEFT BACKGROUND IS A CIRCA 1900 CROSS-CUTOFF CIRCULAR SAW. - Kregel Windmill Company Factory, 1416 Central Avenue, Nebraska City, Otoe County, NE

  1. Modeling of tool path for the CNC sheet cutting machines

    NASA Astrophysics Data System (ADS)

    Petunin, Aleksandr A.

    2015-11-01

    In the paper the problem of tool path optimization for CNC (Computer Numerical Control) cutting machines is considered. The classification of the cutting techniques is offered. We also propose a new classification of toll path problems. The tasks of cost minimization and time minimization for standard cutting technique (Continuous Cutting Problem, CCP) and for one of non-standard cutting techniques (Segment Continuous Cutting Problem, SCCP) are formalized. We show that the optimization tasks can be interpreted as discrete optimization problem (generalized travel salesman problem with additional constraints, GTSP). Formalization of some constraints for these tasks is described. For the solution GTSP we offer to use mathematical model of Prof. Chentsov based on concept of a megalopolis and dynamic programming.

  2. Small-size measuring gauges for metal cutting machine tools

    NASA Astrophysics Data System (ADS)

    Levin, B. M.; Lyapkov, V. N.; Myasnikov, Y. A.; Kirsanova, L. N.

    1984-02-01

    Recently two new models of suspension type optical measuring gauges have been developed with a 0.01 mm scale division, for measuring displacements of movable parts in metal cutting machine tools. The first one is the IG-98 consisting of an STs-80 incandescent lamp, a light filter, two reference rulers, two objectives, a light splitter cube, four plane mirrors, two condenser lenses, a graduated circle and a magnifying glass. The second one is the IG-119 consisting of an STs-61 incandescent lamp, a light filter, a rectangular prism with cover, two reference rulers, two objectives, a light splitter cube, one mirror, one condenser lens, a cylindrical shield and a magnifying glass. A complete accuracy analysis of both instruments indicates that two out of the seven principal error components are negligible, namely the angular error of the null adjustment guides and the temperature error referred to the plane of one of the reference rulers.

  3. Identification of kinematic errors of five-axis machine tool trunnion axis from finished test piece

    NASA Astrophysics Data System (ADS)

    Zhang, Ya; Fu, Jianzhong; Chen, Zichen

    2014-09-01

    Compared with the traditional non-cutting measurement, machining tests can more accurately reflect the kinematic errors of five-axis machine tools in the actual machining process for the users. However, measurement and calculation of the machining tests in the literature are quite difficult and time-consuming. A new method of the machining tests for the trunnion axis of five-axis machine tool is proposed. Firstly, a simple mathematical model of the cradle-type five-axis machine tool was established by optimizing the coordinate system settings based on robot kinematics. Then, the machining tests based on error-sensitive directions were proposed to identify the kinematic errors of the trunnion axis of cradle-type five-axis machine tool. By adopting the error-sensitive vectors in the matrix calculation, the functional relationship equations between the machining errors of the test piece in the error-sensitive directions and the kinematic errors of C-axis and A-axis of five-axis machine tool rotary table was established based on the model of the kinematic errors. According to our previous work, the kinematic errors of C-axis can be treated as the known quantities, and the kinematic errors of A-axis can be obtained from the equations. This method was tested in Mikron UCP600 vertical machining center. The machining errors in the error-sensitive directions can be obtained by CMM inspection from the finished test piece to identify the kinematic errors of five-axis machine tool trunnion axis. Experimental results demonstrated that the proposed method can reduce the complexity, cost, and the time consumed substantially, and has a wider applicability. This paper proposes a new method of the machining tests for the trunnion axis of five-axis machine tool.

  4. Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

    NASA Astrophysics Data System (ADS)

    Shaharun, M. A.; Yusoff, A. R.; Reza, M. S.; Jalal, K. A.

    2012-09-01

    Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

  5. AN EIGHT WEEK SEMINAR IN AN INTRODUCTION TO NUMERICAL CONTROL ON TWO- AND THREE-AXIS MACHINE TOOLS FOR VOCATIONAL AND TECHNICAL MACHINE TOOL INSTRUCTORS. FINAL REPORT.

    ERIC Educational Resources Information Center

    BOLDT, MILTON; POKORNY, HARRY

    THIRTY-THREE MACHINE SHOP INSTRUCTORS FROM 17 STATES PARTICIPATED IN AN 8-WEEK SEMINAR TO DEVELOP THE SKILLS AND KNOWLEDGE ESSENTIAL FOR TEACHING THE OPERATION OF NUMERICALLY CONTROLLED MACHINE TOOLS. THE SEMINAR WAS GIVEN FROM JUNE 20 TO AUGUST 12, 1966, WITH COLLEGE CREDIT AVAILABLE THROUGH STOUT STATE UNIVERSITY. THE PARTICIPANTS COMPLETED AN…

  6. Cutting tool performance characteristics in the machining of a nickel aluminide intermetallic compound

    SciTech Connect

    Chatterjee, S.; Srivatsan, T.S.; Giusti, P.

    1994-05-01

    Ductile nickel aluminide, Ni{sub 3}Al, containing traces of boron, is an intermetallic compound with high strength, making it a promising structural material for elevated, ambient and cryogenic temperature applications. In order to be able to use alloys, they must be capable of being fabricated by machining. The machinability of a cast nickel aluminide, Ni{sub 3}Al, alloy containing boron was studied by conventional machining using the lathe. Three different cutting tool inserts and two types of coolants, namely kerosene oil mist and soluble oil, were chosen. The machining performance of the cutting tool insert and the influence of coolant type were established through measurements of volume of material removed and tool wear. The tool wear analysis was made using microscopic examination of the cutting tool insert in order to elucidate information of the influence of machining parameters and choice of coolant on performance capability of the insert. The overall machinability performance of these materials is rationalized.

  7. Fuel injection valve having a burnished guide bore and seat

    SciTech Connect

    Sasao, I.; Takaoka, Y.

    1987-03-24

    A method is described of producing a fuel injection valve which comprises a main fuel injection valve body; a valve rod slidable in the body and having an end with a valve body; and a valve seat-forming member attached to the main fuel injection valve body with the valve rod guidably received therein; the valve seat forming member having an interior including a guide bore for guiding opening and closing displacements of the valve rod. The guide bore has a uniform diameter throughout its entire length. A valve seat connected to the guide bore by an intermediate connecting portion, the valve seat having a smaller diameter than that of the guide bore and a fuel discharge port formed in continuation of the valve seat. The method comprises: forming a starting bore in the valve seat-forming member by boring, the starting bore having a straight, rectilinear bore portion leading into a lower tapered bore portion, and thereafter concurrently forming the guide bore and the valve seat from the starting bore by simultaneously subjecting the surfaces of the straight, rectilinear portion of the lower tapered bore portion of the starting bore to a burnishing operation by a single and common burnishing tool. This leaves a non-barnished portion between the burnished guide bore and the burnished valve seat, the non-burnished portion forming the intermediate connecting portion which provides a smoothly stepped configuration from the guide bore to the valve seat.

  8. Active chatter control system for long-overhang boring bars

    NASA Astrophysics Data System (ADS)

    Browning, Douglas R.; Golioto, Igor; Thompson, Norman B.

    1997-05-01

    Some machining processes, such as boring, have been historically limited by excessive bar vibration, often resulting in poor surface finish and reduced tool life. A unique boring bar system has been developed to suppress bar vibration, or chatter, during machining using active control technology. Metal cutting test programs have shown proven, repeatable performance on hard-to-cut, aircraft industry high-temperature nickel alloys as well as more easily cut carbon steels. Critical bar length-to-diameter (L/D) ratios, depths-of-cuts, feed rates and cutting speeds far exceed those attainable from the best available passively-damped boring bars. This industry-ready system consists of three principle subsystems: active clamp, instrumented bar, and control electronics. The active clamp is a lathe-mountable body capable of supporting bars of varying sizes and articulating them in orthogonal directions from the base of the bar shank. The instrumented bar consists of a steel shank, standard insert head and imbedded accelerometers. Wire harnesses from both the bar and clamp connect to control electronics comprised of highly-efficient switched- capacitor amplifiers that drive the piezoelectric actuators, sensor signal conditioning, a PC-based program manager and two 32-bit floating-point DSPs. The program manager code runs on the host PC and distributes system identification and control functions to the two DSPs. All real-time signal processing is based on the principles of adaptive filter minimization. For the described system, cutting performance has extended existing chatter thresholds (cutting parameter combinations) for nickel alloys by as much as 400% while maintaining precision surface finish on the machined part. Bar L/D ratios as high as 11 have enabled deep boring operations on nickel workpieces that otherwise could not be performed free of chatter.

  9. Fluctuation as a tool of biological molecular machines.

    PubMed

    Yanagida, Toshio

    2008-01-01

    The mechanism for biological molecular machines is different from that of man-made ones. Recently single molecule measurements and other experiments have revealed unique operations where biological molecular machines exploit thermal fluctuation in response to small inputs of energy or signals to achieve their function. Understanding and applying this mechanism to engineering offers new artificial machine designs. PMID:18583025

  10. A new deformation measurement method for heavy-duty machine tool base by multipoint distributed FBG sensors

    NASA Astrophysics Data System (ADS)

    Li, Ruiya; Tan, Yuegang; Liu, Yi; Zhou, Zude; Liu, Mingyao

    2015-10-01

    The deformation of machine tool base is one of main error elements of heavy-duty CNC machine tool. A new deformation measurement method for heavy-duty machine tool base by multipoint distributed FBG sensors is developed in this study. Experiment is implemented on a real moving beam gantry machine tool. 16 FBG strain sensors are installed on the side-surface of the machine tool base. Moving the machine tool column to different positions, varying strain signals are collected. The testing results show that this distributed measurement method based on FBG sensors can effectively detect the deformation of the machine tool base. The largest deflection in vertical direction (axis Z) can be 75μm. This work is of great significance to the structure optimizing of machine tool base and real-time error compensation of heavy-duty CNC machine tool.

  11. Plans and resources required for a computer numerically controlled machine tool tester

    SciTech Connect

    Newton, L.E.; Burleson, R.R.; McCue, H.K.; Pomernacki, C.L.; Mansfield, A.R.; Childs, J.J.

    1982-07-19

    Precision computer numerically controlled (CNC) machine tools present unique and especially difficult problems in the areas of qualification and fault isolation. In this report, we examine and classify these problems, discuss methods to resolve them effectively, and present estimates of the resources needed to design and build a CNC/machine tool tester.

  12. Machine and Woodworking Tool Safety. Module SH-24. Safety and Health.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This student module on machine and woodworking tool safety is one of 50 modules concerned with job safety and health. This module discusses specific practices and precautions concerned with the efficient operation and use of most machine and woodworking tools in use today. Following the introduction, 13 objectives (each keyed to a page in the…

  13. Coupling for joining a ball nut to a machine tool carriage

    DOEpatents

    Gerth, Howard L.

    1979-01-01

    The present invention relates to an improved coupling for joining a lead screw ball nut to a machine tool carriage. The ball nut is coupled to the machine tool carriage by a plurality of laterally flexible bolts which function as hinges during the rotation of the lead screw for substantially reducing lateral carriage movement due to wobble in the lead screw.

  14. Advancing Research in Second Language Writing through Computational Tools and Machine Learning Techniques: A Research Agenda

    ERIC Educational Resources Information Center

    Crossley, Scott A.

    2013-01-01

    This paper provides an agenda for replication studies focusing on second language (L2) writing and the use of natural language processing (NLP) tools and machine learning algorithms. Specifically, it introduces a range of the available NLP tools and machine learning algorithms and demonstrates how these could be used to replicate seminal studies…

  15. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  16. 21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. INTERIOR VIEW OF THE MACHINE SHOP LOOKING SOUTH. FROM LEFT TO RIGHT, PULLEY'S ABOVE FOR THE LATHE BELOW, ENTRANCE TO THE ELECTRICAL MOTOR ROOM, BORING MACHINE, PLANER, TOOL, BENCH AGAINST THE BACK WALL, DOORWAY INTO THE ANNEX, LONG LATHE. WOOD STOVE IN THE FOREGROUND RIGHT. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  17. The development of a two-component force dynamometer and tool control system for dynamic machine tool research

    NASA Technical Reports Server (NTRS)

    Sutherland, I. A.

    1973-01-01

    The development is presented of a tooling system that makes a controlled sinusoidal oscillation simulating a dynamic chip removal condition. It also measures the machining forces in two mutually perpendicular directions without any cross sensitivity.

  18. An iterative learning control method with application for CNC machine tools

    SciTech Connect

    Kim, D.I.; Kim, S.

    1996-01-01

    A proportional, integral, and derivative (PID) type iterative learning controller is proposed for precise tracking control of industrial robots and computer numerical controller (CNC) machine tools performing repetitive tasks. The convergence of the output error by the proposed learning controller is guaranteed under a certain condition even when the system parameters are not known exactly and unknown external disturbances exist. As the proposed learning controller is repeatedly applied to the industrial robot or the CNC machine tool with the path-dependent repetitive task, the distance difference between the desired path and the actual tracked or machined path, which is one of the most significant factors in the evaluation of control performance, is progressively reduced. The experimental results demonstrate that the proposed learning controller can improve machining accuracy when the CNC machine tool performs repetitive machining tasks.

  19. The in-situ 3D measurement system combined with CNC machine tools

    NASA Astrophysics Data System (ADS)

    Zhao, Huijie; Jiang, Hongzhi; Li, Xudong; Sui, Shaochun; Tang, Limin; Liang, Xiaoyue; Diao, Xiaochun; Dai, Jiliang

    2013-06-01

    With the development of manufacturing industry, the in-situ 3D measurement for the machining workpieces in CNC machine tools is regarded as the new trend of efficient measurement. We introduce a 3D measurement system based on the stereovision and phase-shifting method combined with CNC machine tools, which can measure 3D profile of the machining workpieces between the key machining processes. The measurement system utilizes the method of high dynamic range fringe acquisition to solve the problem of saturation induced by specular lights reflected from shiny surfaces such as aluminum alloy workpiece or titanium alloy workpiece. We measured two workpieces of aluminum alloy on the CNC machine tools to demonstrate the effectiveness of the developed measurement system.

  20. Analytical Prediction of Temperature Distribution in Cylinder Liner during Various Boring Operations

    NASA Astrophysics Data System (ADS)

    Tang, Yulong; Sasahara, Hiroyuki

    During the boring process of the engine cylinder liner in automotive manufacturing, the heat at the cutting point flows into the cylinder liner and causes it to thermally expand, which is an inescapable machining issue. This affects the machining accuracy of the machined liner. However, the thermal expansion can be minimized under suitable cutting conditions and boring operations. The boring operation of an engine cylinder liner usually has two stages, semi-finishing boring and finishing. Different from the conventional boring operation, a new boring operation which can perform semi-finishing boring and finishing boring in one stage is explored in this paper. By this boring operation, the influence of the thermal expansion of the machined liner can be minimized. This boring operation is called a “simultaneous boring operation” in this paper. To prove the validity of the simultaneous boring operation, a finite element method (FEM) model was developed to predict the thermal behavior in the cylinder liner during the simultaneous boring operation/conventional boring operation. The results show that the machining errors caused by the thermal expansion of the cylinder liner during the simultaneous boring operation are smaller than those of the cylinder liner during the conventional boring operation. To investigate the influence of the cutting conditions on temperature distribution in the cylinder liner during simultaneous boring operation, FEM analysis of the temperature and thermal expansion on the cylinder liner under three levels of cutting speeds (300,600, and 900m/min) combined with two types of cutting fluid (dry, wet) during simultaneous boring was performed. The results showed that the temperature rise of the cylinder liner during a high-speed, wet simultaneous boring operation is small.

  1. Haptics-Augmented Simple-Machine Educational Tools.

    ERIC Educational Resources Information Center

    Williams, Robert L., II; Chen, Meng-Yun; Seaton, Jeffrey M.

    2003-01-01

    Describes a unique project using commercial haptic interfaces to augment the teaching of simple machines in elementary school. Suggests that the use of haptics in virtual simple-machine simulations has the potential for deeper, more engaging learning. (Contains 13 references.) (Author/YDS)

  2. Multimode vibration reduction concept for machine tools and automotive applications

    NASA Astrophysics Data System (ADS)

    Neugebauer, Reimund; Drossel, Welf-Guntram; Kranz, Burkhard; Kunze, Holger

    2005-05-01

    This paper reports a numerical and experimental study on a new multi mode vibration reduction concept for struts of machine tools or shafts of automotives. The example described in detail validates this new concept for high dynamic parallel kinematic struts. The structural advantages of parallel kinematic mechanisms are undisputed. However statical and dynamical bending and torsional loads must be considered during the design process of the structure and thus effect the shape of the strut geometry. The here described new actuator concept for multi mode vibration reduction is to influence these bending and torsional loads. It uses piezopatches based on the MFC technology licensed by NASA. Initial simulation and experimental tests were done at an one side clamped aluminium beam with applicated 45°-MFC's on both sides. Simulation results show, that driving the piezos in opposite direction leads to a bending deflection of the beam, driving them in the same phase leads to a torsional deflection of the aluminium beam. Experimental measurements confirm the simulation results. The benefit we get is a decreased number of actuators for multimode vibration reduction. Likewise these actuators allow the separation or selective combination of bending and torsion. This new actuation concept is not limited on beams. Further simulations for cylindrical struts result in a design of a MFC-ring with eight segments with changing fiber orientation for separation of bending and torsion on struts and shafts. The selective controlled activation of each of the segments leads to bending in x-direction, bending in y-direction or torsion.

  3. Performance investigation of capillary tubes for machine tool coolers retrofitted with HFC-407C refrigerant

    NASA Astrophysics Data System (ADS)

    Wang, Fujen; Chang, Tongbou; Chiang, Weiming; Lee, Haochung

    2012-09-01

    The machine tool coolers are the best managers of coolant temperature in avoiding the deviation of spindle centerline for machine tools. However, the machine coolers are facing the compressed schedule to phase out the HCFC (hydro-chloro-floro-carbon) refrigerant and little attention has been paid to comparative study on sizing capillary tube for retrofitted HFC (hydro-floro-carbon) refrigerant. In this paper, the adiabatic flow in capillary tube is analyzed and modeled for retrofitting of HFC-407C refrigerant in a machine tool cooler system. A computer code including determining the length of sub-cooled flow region and the two phase region of capillary tube is developed. Comparative study of HCFC-22 and HFC-407C in a capillary tube is derived and conducted to simplify the traditional trial-and-error method of predicting the length of capillary tubes. Besides, experimental investigation is carried out by field tests to verify the simulation model and cooling performance of the machine tool cooler system. The results from the experiments reveal that the numerical model provides an effective approach to determine the performance data of capillary tube specific for retrofitting a HFC-407C machine tool cooler. The developed machine tool cooler system is not only directly compatible with new HFC-407C refrigerant, but can also perform a cost-effective temperature control specific for industrial machines.

  4. Foam-machining tool with eddy-current transducer

    NASA Technical Reports Server (NTRS)

    Copper, W. P.

    1975-01-01

    Three-cutter machining system for foam-covered tanks incorporates eddy-current sensor. Sensor feeds signal to numerical controller which programs rotational and vertical axes of sensor travel, enabling cutterhead to profile around tank protrusions.

  5. Machine Tool Technology. Automatic Screw Machine Troubleshooting & Set-Up Training Outlines [and] Basic Operator's Skills Set List.

    ERIC Educational Resources Information Center

    Anoka-Hennepin Technical Coll., Minneapolis, MN.

    This set of two training outlines and one basic skills set list are designed for a machine tool technology program developed during a project to retrain defense industry workers at risk of job loss or dislocation because of conversion of the defense industry. The first troubleshooting training outline lists the categories of problems that develop…

  6. A Machine Tool Controller using Cascaded Servo Loops and Multiple Feedback Sensors per Axis

    SciTech Connect

    Weinert, G F; Hopkins, D J; Wulff, T A

    2004-03-19

    In the past, several of LLNL precision machine tools have been built with custom in-house designed machine tool controllers (CNC). In addition, many of these controllers have reached the end of their maintainable lifetime, limit future machine application enhancements, have poor operator interfaces and are a potential single point of failure for the machine tool. There have been attempts to replace some of these custom controllers with commercial controller products, unfortunately, this has occurred with only limited success. Many commercial machine tool controllers have the following undesirable characteristics, a closed architecture (use as the manufacturer intended and not as LLNL would desire), allow only a single feedback device per machine axis and have limited servo axis compensation calculations. Technological improvements in recent years have allowed for the development of some commercial machine tool controllers that are more open in their architecture and have the power to solve some of these limitations. In this paper, we exploit the capabilities of one of these controllers to allow it to process multiple feedback sensors for tool tip calculations in real time and to extend the servo compensation capabilities by cascading several standard motor compensation loops.

  7. 6. VIEW OF BORING MILL. Chuck action of locomotive wheel ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF BORING MILL. Chuck action of locomotive wheel Wheel weight 1200 pounds, 3'-0' diameter. Table 53' in diameter Wheel is 48'. Largest hole that can be bored is 9-1/2' plus (GE axle is 10'). - Juniata Shops, Erecting Shop & Machine Shop, East of Fourth Avenue, between Fourth & Fifth Streets, Altoona, Blair County, PA

  8. Remediation, General Education, and Technical Mathematics. Educational Resources for the Machine Tool Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This document contains descriptions of adult education courses in remediation, general education, and technical mathematics. They are part of a program developed by the Machine Tool Advanced Skills Technology Educational Resources (MASTER) program to help workers become competent in the skills needed to be productive workers in the machine tools…

  9. 12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. TOOL ROOM SHOWING LANDIS MACHINE CO. BOL/T THREADER (L), OSTER MANUFACTURING CO. PIPE MASTER (R), AND OLDMAN KINK, A SHOP-MADE WELDING STRENGTH TESTER (L, BACKGROUND). VIEW NORTHEAST - Oldman Boiler Works, Office/Machine Shop, 32 Illinois Street, Buffalo, Erie County, NY

  10. Effect of Flexural Rigidity of Tool on Machining Accuracy during Microgrooving by Ultrasonic Vibration Cutting Method

    NASA Astrophysics Data System (ADS)

    Furusawa, Toshiaki

    2010-12-01

    It is necessary to form fine holes and grooves by machining in the manufacture of equipment in the medical or information field and the establishment of such a machining technology is required. In micromachining, the use of the ultrasonic vibration cutting method is expected and examined. In this study, I experimentally form microgrooves in stainless steel SUS304 by the ultrasonic vibration cutting method and examine the effects of the shape and material of the tool on the machining accuracy. As a result, the following are clarified. The evaluation of the machining accuracy of the straightness of the finished surface revealed that there is an optimal rake angle of the tools related to the increase in cutting resistance as a result of increases in work hardening and the cutting area. The straightness is improved by using a tool with low flexural rigidity. In particular, Young's modulus more significantly affects the cutting accuracy than the shape of the tool.

  11. Programmable phase plate for tool modification in laser machining applications

    DOEpatents

    Thompson Jr., Charles A.; Kartz, Michael W.; Brase, James M.; Pennington, Deanna; Perry, Michael D.

    2004-04-06

    A system for laser machining includes a laser source for propagating a laser beam toward a target location, and a spatial light modulator having individual controllable elements capable of modifying a phase profile of the laser beam to produce a corresponding irradiance pattern on the target location. The system also includes a controller operably connected to the spatial light modulator for controlling the individual controllable elements. By controlling the individual controllable elements, the phase profile of the laser beam may be modified into a desired phase profile so as to produce a corresponding desired irradiance pattern on the target location capable of performing a machining operation on the target location.

  12. New Accessory for Cleaning the Inside of the Machine Tool Cavity

    SciTech Connect

    Lazarus, Lloyd

    2009-04-21

    The best way to extend the life of a metalworking fluid (MWF) is to make sure the machine tool and MWF delivery system are properly cleaned at least once per year. The dilemma the MWF manager is faced with is: How does one clean the machine tool and the MWF system on a large machine tool with an enclosure in a timely manner without impacting production schedules? Remember the walls and roof of the machine enclosure are coated with a film of dried contaminated MWF that must also be removed. If not removed, the deposits on these surfaces can recontaminate the fresh charge of MWF. I have found a product that with this revised procedure helps to shorten the machine tool down time involved with machine cleaning. (1) Discuss with your MWF supplier if they have a machine cleaning product that can be used with your current water based MWF during normal machining operations. Most MWF manufacturers have a machine cleaner that can be used at a lower concentration (1-2% vs. 5%) and can be used while still making production parts for a short period of time (usually 24-48 hours). (2) Make sure this machine cleaner is compatible with the work-piece material you are machining into product. Most cleaners are compatible with ferrous alloys. Because of the increased alkalinity of the fluid you might experience staining if you are machining copper or aluminum alloys. (3) Remove the chips from the chips pans and fluid channels. (4) During off shift hours circulate the MWF using a new product marketed by Rego-Fix called a 'Hydroball'. This device has a 5/8 inch diameter straight shank which allows it to be installed in any collet or solid quick change tool holder. It has multiple nozzles so that the user can control the spray pattern generated when the MWF is circulated. It allows the user to utilize the high pressure, through spindle MWF delivery capability of your machine tool for cleaning purposes. The high pressure MWF system can now be effectively used for cleaning purposes. This

  13. High accurate interpolation of NURBS tool path for CNC machine tools

    NASA Astrophysics Data System (ADS)

    Liu, Qiang; Liu, Huan; Yuan, Songmei

    2016-06-01

    Feedrate fluctuation caused by approximation errors of interpolation methods has great effects on machining quality in NURBS interpolation, but few methods can efficiently eliminate or reduce it to a satisfying level without sacrificing the computing efficiency at present. In order to solve this problem, a high accurate interpolation method for NURBS tool path is proposed. The proposed method can efficiently reduce the feedrate fluctuation by forming a quartic equation with respect to the curve parameter increment, which can be efficiently solved by analytic methods in real-time. Theoretically, the proposed method can totally eliminate the feedrate fluctuation for any 2nd degree NURBS curves and can interpolate 3rd degree NURBS curves with minimal feedrate fluctuation. Moreover, a smooth feedrate planning algorithm is also proposed to generate smooth tool motion with considering multiple constraints and scheduling errors by an efficient planning strategy. Experiments are conducted to verify the feasibility and applicability of the proposed method. This research presents a novel NURBS interpolation method with not only high accuracy but also satisfying computing efficiency.

  14. Atwood's Machine as a Tool to Introduce Variable Mass Systems

    ERIC Educational Resources Information Center

    de Sousa, Celia A.

    2012-01-01

    This article discusses an instructional strategy which explores eventual similarities and/or analogies between familiar problems and more sophisticated systems. In this context, the Atwood's machine problem is used to introduce students to more complex problems involving ropes and chains. The methodology proposed helps students to develop the…

  15. A Comparative Study of Teacher Education Institutions and Machine Tool Manufacturers to Determine Course Content for a Machine Tool Maintenance Course in the Woodworking Area.

    ERIC Educational Resources Information Center

    Polette, Douglas Lee

    To determine what type of maintenance training the prospective industrial arts teacher should receive in the woodworking area and how this information should be taught, a research instrument was constructed using information obtained from a review of relevant literature. Specific data on machine tool maintenance was gathered by the use of two…

  16. Investigation on the Surface Integrity and Tool Wear in Cryogenic Machining

    SciTech Connect

    Dutra Xavier, Sandro E.; Delijaicov, Sergio; Farias, Adalto de; Stipkovic Filho, Marco; Ferreira Batalha, Gilmar

    2011-01-17

    This work aimed to study the influences of cryogenic cooling on tool wear, comparing it to dry machining during on the surface integrity of test circular steel SAE 52100 hardened to 62 HRC, during the turning of the face, with the use of special PcBN, using liquid nitrogen with cooler. The surface integrity parameters analyzed were: surface roughness and white layer and tool wear. The results of the present work indicated reduction in tool wear, which enhance the tool life.

  17. The error analysis and online measurement of linear slide motion error in machine tools

    NASA Astrophysics Data System (ADS)

    Su, H.; Hong, M. S.; Li, Z. J.; Wei, Y. L.; Xiong, S. B.

    2002-06-01

    A new accurate two-probe time domain method is put forward to measure the straight-going component motion error in machine tools. The characteristics of non-periodic and non-closing in the straightness profile error are liable to bring about higher-order harmonic component distortion in the measurement results. However, this distortion can be avoided by the new accurate two-probe time domain method through the symmetry continuation algorithm, uniformity and least squares method. The harmonic suppression is analysed in detail through modern control theory. Both the straight-going component motion error in machine tools and the profile error in a workpiece that is manufactured on this machine can be measured at the same time. All of this information is available to diagnose the origin of faults in machine tools. The analysis result is proved to be correct through experiment.

  18. Bores In The Mesosphere

    NASA Astrophysics Data System (ADS)

    Smith, S. M.

    Bores are a special type of propagating hydraulic jump. They are a relatively common wave phenomenon in the Earth's oceans, rivers and lower atmosphere but they have been observed only rarely in the mesosphere. We will review the mesospheric bore phenomenon and present wide-field imaging observations of one particularly bright bore event seen at two widely-spaced (500 km) locations in the south-western United States: McDonald Observatory (MDO), Texas and the Starfire Optical Range (SOR), New Mexico. The measurements were supplemented with radar wind measurements, also made at the SOR, and by Na resonance lidar temperature measurements made at Fort Collins, Colorado, approximately 1100 km to the north of MDO. The multi- diagnostic observations provided evidence that mesospheric bores are associated with ducting regions in the mesosphere which allow them to travel distances of over 1500 km and exhibit lifetimes of over 6 hours.

  19. A Catalog of Performance Objectives, Performance Conditions, and Performance Guides for Machine Tool Operations.

    ERIC Educational Resources Information Center

    Stadt, Ronald; And Others

    This catalog provides performance objectives, tasks, standards, and performance guides associated with current occupational information relating to the job content of machinists, specifically tool grinder operators, production lathe operators, and production screw machine operators. The catalog is comprised of 262 performance objectives, tool and…

  20. Atwood's machine as a tool to introduce variable mass systems

    NASA Astrophysics Data System (ADS)

    de Sousa, Célia A.

    2012-03-01

    This article discusses an instructional strategy which explores eventual similarities and/or analogies between familiar problems and more sophisticated systems. In this context, the Atwood's machine problem is used to introduce students to more complex problems involving ropes and chains. The methodology proposed helps students to develop the ability needed to apply relevant concepts in situations not previously encountered. The pedagogical advantages are relevant for both secondary and high school students, showing that, through adequate examples, the question of the validity of Newton's second law may even be introduced to introductory level students.

  1. Modeling the dynamic properties of conventional and high-damping boring bars

    NASA Astrophysics Data System (ADS)

    Sortino, M.; Totis, G.; Prosperi, F.

    2013-01-01

    Nowadays, the availability of reliable mathematical models of machining system dynamics is a key issue for achieving high quality standards in precision machining. Dynamic models can indeed be applied for tooling system design, preventive evaluation of cutting process stability and optimization of cutting parameters. This is of particular concern in internal turning, where the cutting process is greatly affected by the compliance of the tooling system. In this paper, an innovative hybrid dynamic model of the tooling system in internal turning, based on FE beams and empirical models, is presented. The model was based on physical and geometrical assumptions and it was refined by using experimental observations derived from modal testing of boring bars with different geometries and made of different materials, i.e. alloy steel and high-damping carbide. The predicted modal parameters of the tooling system (tool tip static compliance, natural frequency and damping coefficient of the dominant mode) are in good accordance with experimental values.

  2. Development and testing of an active boring bar for increased chatter immunity

    SciTech Connect

    Redmond, J.; Barney, P.

    1997-12-01

    Recent advances in smart materials have renewed interest in the development of improved manufacturing processes featuring sensing, processing, and active control. In particular, vibration suppression in metal cutting has received much attention because of its potential for enhancing part quality while reducing the time and cost of production. Although active tool clamps have been recently demonstrated, they are often accompanied by interfacing issues that limit their applicability to specific machines. Under the auspices of the Laboratory Directed Research and Development program, the project titled {open_quotes}Smart Cutting Tools for Precision Manufacturing{close_quotes} developed an alternative approach to active vibration control in machining. Using the boring process as a vehicle for exploration, a commercially available tool was modified to incorporate PZT stack actuators for active suppression of its bending modes. Since the modified tool requires no specialized mounting hardware, it can be readily mounted on many machines. Cutting tests conducted on a horizontal lathe fitted with a hardened steel workpiece verify that the actively damped boring bar yields significant vibration reduction and improved surface finishes as compared to an unmodified tool.

  3. Acoustic emission from single point machining: Source mechanisms and signal changes with tool wear

    SciTech Connect

    Heiple, C.R.; Carpenter, S.H.; Armentrout, D.L.; McManigle, A.P.

    1994-05-01

    Acoustic emission (AE) was monitored during single point, continuous machining of 4340 steel and Ti-6Al-4V as a function of heat treatment. Heat treatments that increase the strength of 4340 steel substantially increase the amount of AE produced during deformation, while heat treatments that increase the strength of Ti-6Al-4V dramatically decrease the amount of AE produced during deformation. There was little change in root-mean-square (rms) AE level during machining for either alloy as a function of prior heat treatment, demonstrating that chip deformation is not a major source of AE in single point machining. Additional data from a variety of materials suggest that sliding friction between the nose and/or flank of the tool and the newly machined surface is the primary source of AE. Changes in AE signal characteristics with tool wear were also monitored during single point machining. No signal characteristic changed in the same way with tool wear for all materials tested. A single change in a particular AE signal characteristic with tool wear valid for all materials probably does not exist. Nevertheless, changes in various signal characteristics with wear for a given material may be sufficient to be used to monitor tool wear.

  4. The study of opened CNC system of turning-grinding composite machine tool based on UMAC

    NASA Astrophysics Data System (ADS)

    Wang, Hongjun; Han, Qiushi; Wu, Guoxin; Ma, Chao

    2010-12-01

    The general function analysis of a turning-grinding composite machine tool (TGCM) is done. The structure of the TGCM based on 'process integration with one setup' theory in this paper is presented. The CNC system functions of TGCM are analyzed and the CNC framework of TGCM is discussed. Finally the opened-CNC system for this machine tool is developed based on UMAC (Universal Motion and Automation Controller) included hardware system and software system. The hardware structure layout is put forward and the software system is implemented by using VC++6.0. The hardware system was composed of IPC and UMAC. The general control system meets the requirement of integrity machining and matches the hardware structure system of TGCM. The practical machining experiment results showed that the system is valid with high accuracy and high reliability.

  5. The study of opened CNC system of turning-grinding composite machine tool based on UMAC

    NASA Astrophysics Data System (ADS)

    Wang, Hongjun; Han, Qiushi; Wu, Guoxin; Ma, Chao

    2011-05-01

    The general function analysis of a turning-grinding composite machine tool (TGCM) is done. The structure of the TGCM based on 'process integration with one setup' theory in this paper is presented. The CNC system functions of TGCM are analyzed and the CNC framework of TGCM is discussed. Finally the opened-CNC system for this machine tool is developed based on UMAC (Universal Motion and Automation Controller) included hardware system and software system. The hardware structure layout is put forward and the software system is implemented by using VC++6.0. The hardware system was composed of IPC and UMAC. The general control system meets the requirement of integrity machining and matches the hardware structure system of TGCM. The practical machining experiment results showed that the system is valid with high accuracy and high reliability.

  6. INL Review of Fueling Machine Inspection Tool Development Proposal

    SciTech Connect

    Griffith, George

    2015-03-01

    A review of a technical proposal for James Fischer Nuclear. The document describes an inspection tool to examine the graphite moderator in an AGR reactor. The system is an optical system to look at the graphite blocks for cracks. INL reviews the document for technical value.

  7. The use of machine learning and nonlinear statistical tools for ADME prediction.

    PubMed

    Sakiyama, Yojiro

    2009-02-01

    Absorption, distribution, metabolism and excretion (ADME)-related failure of drug candidates is a major issue for the pharmaceutical industry today. Prediction of ADME by in silico tools has now become an inevitable paradigm to reduce cost and enhance efficiency in pharmaceutical research. Recently, machine learning as well as nonlinear statistical tools has been widely applied to predict routine ADME end points. To achieve accurate and reliable predictions, it would be a prerequisite to understand the concepts, mechanisms and limitations of these tools. Here, we have devised a small synthetic nonlinear data set to help understand the mechanism of machine learning by 2D-visualisation. We applied six new machine learning methods to four different data sets. The methods include Naive Bayes classifier, classification and regression tree, random forest, Gaussian process, support vector machine and k nearest neighbour. The results demonstrated that ensemble learning and kernel machine displayed greater accuracy of prediction than classical methods irrespective of the data set size. The importance of interaction with the engineering field is also addressed. The results described here provide insights into the mechanism of machine learning, which will enable appropriate usage in the future. PMID:19239395

  8. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    2001-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  9. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    DOEpatents

    Segalman, Daniel J.; Redmond, James M.

    1999-01-01

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  10. Method and apparatus for suppressing regenerative instability and related chatter in machine tools

    SciTech Connect

    Segalman, D.J.; Redmond, J.M.

    1999-09-28

    Methods of and apparatuses for mitigating chatter vibrations in machine tools or components thereof are disclosed. Chatter therein is suppressed by periodically or continuously varying the stiffness of the cutting tool (or some component of the cutting tool), and hence the resonant frequency of the cutting tool (or some component thereof). The varying of resonant frequency of the cutting tool can be accomplished by modulating the stiffness of the cutting tool, the cutting tool holder, or any other component of the support for the cutting tool. By periodically altering the impedance of the cutting tool assembly, chatter is mitigated. In one embodiment, a cyclic electric (or magnetic) field is applied to the spindle quill which contains an electro-rheological (or magneto-rheological) fluid. The variable yield stress in the fluid affects the coupling of the spindle to the machine tool structure, changing the natural frequency of oscillation. Altering the modal characteristics in this fashion disrupts the modulation of current tool vibrations with previous tool vibrations recorded on the workpiece surface.

  11. Compensation of Gravity-Induced Errors on a Hexapod-Type Parallel Kinematic Machine Tool

    NASA Astrophysics Data System (ADS)

    Ibaraki, Soichi; Okuda, Toshihiro; Kakino, Yoshiaki; Nakagawa, Masao; Matsushita, Tetsuya; Ando, Tomoharu

    This paper presents a methodology to compensate contouring errors introduced by the gravity on a Hexapod-type parallel kinematic machine tool with the Stewart platform. Unlike conventional serial kinematic feed drives, the gravity imposes a critical effect on the positioning accuracy of a parallel kinematic feed drive, and its effect significantly varies depending on the position and the orientation of the spindle. We first present a kinematic model to predict the elastic deformation of struts caused by the gravity. The positioning error at the tool tip is given as the superposition of the deformation of each strut. It is experimentally verified for a commercial parallel kinematic machine tool that the machine's contouring error is significantly reduced by compensating gravity-induced errors on a reference trajectory.

  12. Of Genes and Machines: Application of a Combination of Machine Learning Tools to Astronomy Data Sets

    NASA Astrophysics Data System (ADS)

    Heinis, S.; Kumar, S.; Gezari, S.; Burgett, W. S.; Chambers, K. C.; Draper, P. W.; Flewelling, H.; Kaiser, N.; Magnier, E. A.; Metcalfe, N.; Waters, C.

    2016-04-01

    We apply a combination of genetic algorithm (GA) and support vector machine (SVM) machine learning algorithms to solve two important problems faced by the astronomical community: star–galaxy separation and photometric redshift estimation of galaxies in survey catalogs. We use the GA to select the relevant features in the first step, followed by optimization of SVM parameters in the second step to obtain an optimal set of parameters to classify or regress, in the process of which we avoid overfitting. We apply our method to star–galaxy separation in Pan-STARRS1 data. We show that our method correctly classifies 98% of objects down to {i}{{P1}}=24.5, with a completeness (or true positive rate) of 99% for galaxies and 88% for stars. By combining colors with morphology, our star–galaxy separation method yields better results than the new SExtractor classifier spread_model, in particular at the faint end ({i}{{P1}}\\gt 22). We also use our method to derive photometric redshifts for galaxies in the COSMOS bright multiwavelength data set down to an error in (1+z) of σ =0.013, which compares well with estimates from spectral energy distribution fitting on the same data (σ =0.007) while making a significantly smaller number of assumptions.

  13. Of Genes and Machines: Application of a Combination of Machine Learning Tools to Astronomy Data Sets

    NASA Astrophysics Data System (ADS)

    Heinis, S.; Kumar, S.; Gezari, S.; Burgett, W. S.; Chambers, K. C.; Draper, P. W.; Flewelling, H.; Kaiser, N.; Magnier, E. A.; Metcalfe, N.; Waters, C.

    2016-04-01

    We apply a combination of genetic algorithm (GA) and support vector machine (SVM) machine learning algorithms to solve two important problems faced by the astronomical community: star-galaxy separation and photometric redshift estimation of galaxies in survey catalogs. We use the GA to select the relevant features in the first step, followed by optimization of SVM parameters in the second step to obtain an optimal set of parameters to classify or regress, in the process of which we avoid overfitting. We apply our method to star-galaxy separation in Pan-STARRS1 data. We show that our method correctly classifies 98% of objects down to {i}{{P1}}=24.5, with a completeness (or true positive rate) of 99% for galaxies and 88% for stars. By combining colors with morphology, our star-galaxy separation method yields better results than the new SExtractor classifier spread_model, in particular at the faint end ({i}{{P1}}\\gt 22). We also use our method to derive photometric redshifts for galaxies in the COSMOS bright multiwavelength data set down to an error in (1+z) of σ =0.013, which compares well with estimates from spectral energy distribution fitting on the same data (σ =0.007) while making a significantly smaller number of assumptions.

  14. Hardening effect on machined surface for precise hard cutting process with consideration of tool wear

    NASA Astrophysics Data System (ADS)

    Yue, Caixu; Liu, Xianli; Ma, Jing; Liu, Zhaojing; Liu, Fei; Yang, Yongheng

    2014-11-01

    During hard cutting process there is severe thermodynamic coupling effect between cutting tool and workpiece, which causes quenching effect on finished surfaces under certain conditions. However, material phase transformation mechanism of heat treatment in cutting process is different from the one in traditional process, which leads to changes of the formation mechanism of damaged layer on machined workpiece surface. This paper researches on the generation mechanism of damaged layer on machined surface in the process of PCBN tool hard cutting hardened steel Cr12MoV. Rules of temperature change on machined surface and subsurface are got by means of finite element simulation. In phase transformation temperature experiments rapid transformation instrument is employed, and the effect of quenching under cutting conditions on generation of damaged layer is revealed. Based on that, the phase transformation points of temperature under cutting conditions are determined. By experiment, the effects of cutting speed and tool wear on white layer thickness in damaged layer are revealed. The temperature distribution law of third deformation zone is got by establishing the numerical prediction model, and thickness of white layer in damaged layer is predicted, taking the tool wear effect into consideration. The experimental results show that the model prediction is accurate, and the establishment of prediction model provides a reference for wise selection of parameters in precise hard cutting process. For the machining process with high demanding on surface integrity, the generation of damaged layer on machined surface can be controlled precisely by using the prediction model.

  15. Machining conditions and the wear of TiC-coated carbide tools

    SciTech Connect

    Lim, C.Y.H.; Lim, S.C.; Lee, K.S.

    1998-07-01

    This paper examines the wear behavior of TiC-coated cemented carbide tools in turning. Experimental data from dry turning tests, together with similar data from the open literature, are used to construct wear maps depicting the flank and crater wear characteristics of these tools over a wide range of machining conditions. The maps show that both flank and crater wear rates vary according to the cutting speeds and feed rates used. An overall wear-damage map for this class of coated tools is also presented for the first time. The presence of the safety zone and the least-wear regime, within which the overall wear damage to the tools is low, suggests the possibility of selecting the machining conditions to achieve a compromise between the rates of material removal and tool wear.

  16. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation

    PubMed Central

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment. PMID:26368541

  17. An Integrated Approach of Fuzzy Linguistic Preference Based AHP and Fuzzy COPRAS for Machine Tool Evaluation.

    PubMed

    Nguyen, Huu-Tho; Md Dawal, Siti Zawiah; Nukman, Yusoff; Aoyama, Hideki; Case, Keith

    2015-01-01

    Globalization of business and competitiveness in manufacturing has forced companies to improve their manufacturing facilities to respond to market requirements. Machine tool evaluation involves an essential decision using imprecise and vague information, and plays a major role to improve the productivity and flexibility in manufacturing. The aim of this study is to present an integrated approach for decision-making in machine tool selection. This paper is focused on the integration of a consistent fuzzy AHP (Analytic Hierarchy Process) and a fuzzy COmplex PRoportional ASsessment (COPRAS) for multi-attribute decision-making in selecting the most suitable machine tool. In this method, the fuzzy linguistic reference relation is integrated into AHP to handle the imprecise and vague information, and to simplify the data collection for the pair-wise comparison matrix of the AHP which determines the weights of attributes. The output of the fuzzy AHP is imported into the fuzzy COPRAS method for ranking alternatives through the closeness coefficient. Presentation of the proposed model application is provided by a numerical example based on the collection of data by questionnaire and from the literature. The results highlight the integration of the improved fuzzy AHP and the fuzzy COPRAS as a precise tool and provide effective multi-attribute decision-making for evaluating the machine tool in the uncertain environment. PMID:26368541

  18. Indirect measurement of machine tool motion axis error with single laser tracker

    NASA Astrophysics Data System (ADS)

    Wu, Zhaoyong; Li, Liangliang; Du, Zhengchun

    2015-02-01

    For high-precision machining, a convenient and accurate detection of motion error for machine tools is significant. Among common detection methods such as the ball-bar method, the laser tracker approach has received much more attention. As a high-accuracy measurement device, laser tracker is capable of long-distance and dynamic measurement, which increases much flexibility during the measurement process. However, existing methods are not so satisfactory in measurement cost, operability or applicability. Currently, a plausible method is called the single-station and time-sharing method, but it needs a large working area all around the machine tool, thus leaving itself not suitable for the machine tools surrounded by a protective cover. In this paper, a novel and convenient positioning error measurement approach by utilizing a single laser tracker is proposed, followed by two corresponding mathematical models including a laser-tracker base-point-coordinate model and a target-mirror-coordinates model. Also, an auxiliary apparatus for target mirrors to be placed on is designed, for which sensitivity analysis and Monte-Carlo simulation are conducted to optimize the dimension. Based on the method proposed, a real experiment using single API TRACKER 3 assisted by the auxiliary apparatus is carried out and a verification experiment using a traditional RENISHAW XL-80 interferometer is conducted under the same condition for comparison. Both results demonstrate a great increase in the Y-axis positioning error of machine tool. Theoretical and experimental studies together verify the feasibility of this method which has a more convenient operation and wider application in various kinds of machine tools.

  19. Cam-controlled boring bar

    DOEpatents

    Glatthorn, Raymond H.

    1986-01-01

    A cam-controlled boring bar system (100) includes a first housing (152) which is rotatable about its longitudinal axis (154), and a second housing in the form of a cam-controlled slide (158) which is also rotatable about the axis (154) as well as being translatable therealong. A tool-holder (180) is mounted within the slide (158) for holding a single point cutting tool. Slide (158) has a rectangular configuration and is disposed within a rectangularly configured portion of the first housing (152). Arcuate cam slots (192) are defined within a side plate (172) of the housing (152), while cam followers (194) are mounted upon the cam slide (158) for cooperative engagement with the cam slots (192). In this manner, as the housing (152) and slide (158) rotate, and as the slide (158) also translates, a through-bore (14) having an hourglass configuration will be formed within a workpiece (16) which may be, for example, a nuclear reactor steam generator tube support plate.

  20. Acoustic emission from single point machining: Part 2, Signal changes with tool wear. Revised

    SciTech Connect

    Heiple, C.R.; Carpenter, S.H.; Armentrout, D.L.; McManigle, A.P.

    1989-12-31

    Changes in acoustic emission signal characteristics with tool wear were monitored during single point machining of 4340 steel and Ti-6Al-4V heat treated to several strength levels, 606l-T6 aluminum, 304 stainless steel, 17-4PH stainless steel, 410 stainless steel, lead, and teflon. No signal characteristic changed in the same way with tool wear for all materials tested. A single change in a particular AE signal characteristic with tool wear valid for all materials probably does not exist. Nevertheless, changes in various signal characteristic with wear for a given material may be sufficient to be used to monitor tool wear.

  1. Acoustic emission from single point machining: Part 2, Signal changes with tool wear

    SciTech Connect

    Heiple, C.R.; Carpenter, S.H.; Armentrout, D.L.; McManigle, A.P.

    1989-01-01

    Changes in acoustic emission signal characteristics with tool wear were monitored during single point machining of 4340 steel and Ti-6Al-4V heat treated to several strength levels, 606l-T6 aluminum, 304 stainless steel, 17-4PH stainless steel, 410 stainless steel, lead, and teflon. No signal characteristic changed in the same way with tool wear for all materials tested. A single change in a particular AE signal characteristic with tool wear valid for all materials probably does not exist. Nevertheless, changes in various signal characteristic with wear for a given material may be sufficient to be used to monitor tool wear.

  2. Electrical machine

    DOEpatents

    De Bock, Hendrik Pieter Jacobus; Alexander, James Pellegrino; El-Refaie, Ayman Mohamed Fawzi; Gerstler, William Dwight; Shah, Manoj Ramprasad; Shen, Xiaochun

    2016-06-21

    An apparatus, such as an electrical machine, is provided. The apparatus can include a rotor defining a rotor bore and a conduit disposed in and extending axially along the rotor bore. The conduit can have an annular conduit body defining a plurality of orifices disposed axially along the conduit and extending through the conduit body. The rotor can have an inner wall that at least partially defines the rotor bore. The orifices can extend through the conduit body along respective orifice directions, and the rotor and conduit can be configured to provide a line of sight along the orifice direction from the respective orifices to the inner wall.

  3. Description of a unique machine tool permitting achievement of < 15-A rms diamond-turned surfaces

    SciTech Connect

    Miller, D.M.; Hauver, G.H.; Culverhouse, J.N.; Greenwell, E.N.

    1980-01-01

    A new machine tool now in the final stages of development at the Pacific Northwest Laboratory uses a unique tool motion to produce diamond-turned surfaces of exceptionally high quality. The cutting tool is programmed to move in 4-nm increments along two axes: an X axis and an Omega axis. Exceptionally stiff and accurate control of the tool is possible with this Omega-X system. Copper surfaces of revolution have been produced with a 12.3-A rms surface finish and a contour accuracy of 75 nm. In conjunction with a unique, thermally stabilized air bearing spindle and machine calibration equipment, the Omega-X system permits a significant advance in the fabrication of optical-quality surfaces for use with the visible spectrum.

  4. A Tool for Assessing the Text Legibility of Digital Human Machine Interfaces

    SciTech Connect

    Roger Lew; Ronald L. Boring; Thomas A. Ulrich

    2015-08-01

    A tool intended to aid qualified professionals in the assessment of the legibility of text presented on a digital display is described. The assessment of legibility is primarily for the purposes of designing and analyzing human machine interfaces in accordance with NUREG-0700 and MIL-STD 1472G. The tool addresses shortcomings of existing guidelines by providing more accurate metrics of text legibility with greater sensitivity to design alternatives.

  5. Recent progresses in the exploration of machine learning methods as in-silico ADME prediction tools.

    PubMed

    Tao, L; Zhang, P; Qin, C; Chen, S Y; Zhang, C; Chen, Z; Zhu, F; Yang, S Y; Wei, Y Q; Chen, Y Z

    2015-06-23

    In-silico methods have been explored as potential tools for assessing ADME and ADME regulatory properties particularly in early drug discovery stages. Machine learning methods, with their ability in classifying diverse structures and complex mechanisms, are well suited for predicting ADME and ADME regulatory properties. Recent efforts have been directed at the broadening of application scopes and the improvement of predictive performance with particular focuses on the coverage of ADME properties, and exploration of more diversified training data, appropriate molecular features, and consensus modeling. Moreover, several online machine learning ADME prediction servers have emerged. Here we review these progresses and discuss the performances, application prospects and challenges of exploring machine learning methods as useful tools in predicting ADME and ADME regulatory properties. PMID:26037068

  6. Clean Electrical-Discharge Machining Of Delicate Honeycomb

    NASA Technical Reports Server (NTRS)

    Johnson, Clarence S.

    1993-01-01

    Precise recesses in fragile metal honeycomb blocks formed in special electrical-discharge machining process. Special tooling used, and recesses bored with workpiece in nonstandard alignment. Cutting electrode advances into workpiece along x axis to form pocket of rectangular cross section. Deionized water flows from fitting, along honeycomb tubes of workpiece, to electrode/workpiece interface.

  7. Mathematics for the Workplace. Applications from Machine Tool Technology (Michelin Tire Corporation). A Teacher's Guide.

    ERIC Educational Resources Information Center

    Wallace, Johnny M.; Stewart, Grover

    This module presents a real-world context in which mathematics skills (geometry and trigonometry) are used as part of a daily routine. The context is the machine tool technology field, and the module aims to help students develop the ability to analyze diagrams in order to make mathematical computations. The modules, which features applications…

  8. MACHINE TOOL OPERATOR--GENERAL, ENTRY, SUGGESTED GUIDE FOR A TRAINING COURSE.

    ERIC Educational Resources Information Center

    RONEY, MAURICE W.; AND OTHERS

    THE PURPOSE OF THIS CURRICULUM GUIDE IS TO ASSIST THE ADMINISTRATOR AND INSTRUCTOR IN PLANNING AND DEVELOPING MANPOWER DEVELOPMENT AND TRAINING PROGRAMS TO PREPARE MACHINE TOOL OPERATORS FOR ENTRY-LEVEL POSITIONS. THE COURSE OUTLINE PROVIDES UNITS IN -- (1) ORIENTATION, (2) BENCH WORK, (3) SHOP MATHEMATICS, (4) BLUEPRINT READING AND SKETCHING, (5)…

  9. Placement of the material temperature sensor during measuring the accuracy of CNC machine tools

    NASA Astrophysics Data System (ADS)

    Zhao, Dong-sheng; Jia, Min-qiang; Zhang, Jian; Sun, Lei; Li, Wei-jun

    2013-10-01

    In view of the dispute on the placement of material sensor when measuring the positional accuracy of a linear axis of a CNC machine tool, this paper presents the method and principle of deciding where to put the material temperature sensor. The positional accuracy of the linear axis of the machine tool is one of the most important performance parameters, and it must be measured when setup and check. The placement of the material temperature sensor has great influence on the measurement accuracy. At present, there are two main views on this issue: one is to place the sensor on the table of the machine tool, the other is to place it on the feedback system. This conflict between these two debates often makes the measurers feel confused and as a result influences the measure quality, sometimes. This thesis attempts to classify the CNC machine tools positional accuracy measurement according to its different purposes, then further presents the best placement. The thesis also elaborates other relevant questions of the placement of the material temperature sensor.

  10. Determination of real machine-tool settings and minimization of real surface deviation by computerized inspection

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Kuan, Chihping; Zhang, YI

    1991-01-01

    A numerical method is developed for the minimization of deviations of real tooth surfaces from the theoretical ones. The deviations are caused by errors of manufacturing, errors of installment of machine-tool settings and distortion of surfaces by heat-treatment. The deviations are determined by coordinate measurements of gear tooth surfaces. The minimization of deviations is based on the proper correction of initially applied machine-tool settings. The contents of accomplished research project cover the following topics: (1) Descriptions of the principle of coordinate measurements of gear tooth surfaces; (2) Deviation of theoretical tooth surfaces (with examples of surfaces of hypoid gears and references for spiral bevel gears); (3) Determination of the reference point and the grid; (4) Determination of the deviations of real tooth surfaces at the points of the grid; and (5) Determination of required corrections of machine-tool settings for minimization of deviations. The procedure for minimization of deviations is based on numerical solution of an overdetermined system of n linear equations in m unknowns (m much less than n ), where n is the number of points of measurements and m is the number of parameters of applied machine-tool settings to be corrected. The developed approach is illustrated with numerical examples.

  11. 76 FR 5832 - International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools QA...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-02

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF LABOR Employment and Training Administration International Business Machines (IBM), Software Group Business Unit, Optim Data Studio Tools QA, San Jose, CA; Notice of Affirmative Determination Regarding Application for Reconsideration By application dated...

  12. Technology and Jobs: Computer-Aided Design. Numerical-Control Machine-Tool Operators. Office Automation.

    ERIC Educational Resources Information Center

    Stanton, Michael; And Others

    1985-01-01

    Three reports on the effects of high technology on the nature of work include (1) Stanton on applications and implications of computer-aided design for engineers, drafters, and architects; (2) Nardone on the outlook and training of numerical-control machine tool operators; and (3) Austin and Drake on the future of clerical occupations in automated…

  13. Manufacturing process applications team (MATEAM). [technology transfer in the areas of machine tools and robots

    NASA Technical Reports Server (NTRS)

    1979-01-01

    The transfer of NASA technology to the industrial sector is reported. Presentations to the machine tool and robot industries and direct technology transfers of the Adams Manipulator arm, a-c motor control, and the bolt tension monitor are discussed. A listing of proposed RTOP programs with strong potential is included. A detailed description of the rotor technology available to industry is given.

  14. A novel vending machine for supplying root canal tools during surgery.

    PubMed

    Nelson, Carl A; Hossain, S G M; Al-Okaily, Ala'a; Ong, Jason

    2012-02-01

    A root canal surgery involves the successive use of several tools one after another. Typically dozens of tools are laid out for possible use, and the process of tool selection is done manually. This is a rather inefficient process and uses up a large area on the mobile cart or cabinet of the dental chair due to the large number of tools. In this article, a novel 'tool vending machine' is introduced which will be capable of solving those problems and at the same time move a step closer to robot-assisted dental surgery. The tool vending machine was designed considering the needs of the dentists and also from the perspective of the entire product life cycle. For these reasons the design process was implemented using a rigorous analysis of effective manufacturing processes and product quality. To show the feasibility of using such a machine in improving work efficiency during operations, a study of the associated motion patterns and the required time increments were demonstrated. PMID:22268997

  15. Research on test techniques of fault forewarning and diagnosis for high-end CNC machine tool

    NASA Astrophysics Data System (ADS)

    Ren, Bin; Xu, Xiaoli

    2010-12-01

    With the progress of modern science and technique, the manufacturing industry becomes more and more complex and intelligent. It is the challenge for stable, safe running and economical efficiency of machining equipment such as high-quality numerical control because of its complex structure and integrated functions, and the potential faults are easy to happen. How to ensure the equipment runs stably and reliably becomes the key problem to improve the machining precision and efficiency. In order to prolong the average no-fault time, stable running and machining precision of numerical control, it is very important to make relative test and research on acquisition of data of numerical control sample and establishment of sample database. Take high-end CNC Machine Tool for example, the research on test techniques for data acquisition of sample of typical functional parts in CNC Machine Tool will be made and test condition will be set up; the test methods for sample acquisition on running state monitoring and fault forewarning and diagnosis of numerical control is determined; the test platform for typical functional parts of numerical control is established; the sample database is designed and the sample base and knowledge mode is made. The test and research provide key test techniques to disclosure dynamic performance of fault and precision degeneration, and analyze the impact factors to fault.

  16. Defining and Testing the Influence of Servo System Response on Machine Tool Compliance

    SciTech Connect

    Hopkins, D J

    2004-03-24

    Compliance can be defined as the measurement of displacement per unit of force applied e.g. nano-meters per Newton (m/N). Compliance is the reciprocal of stiffness. High stiffness means low compliance and visa versa. It is an important factor in machine tool characteristics because it reflects the ability of the machine axis to maintain a desired position as it encounters a force or torque. Static compliance is a measurement made with a constant force applied e.g. the average depth of cut. Dynamic compliance is a measurement made as a function of frequency, e.g. a fast too servo (FTS) that applies a varying cutting force or load, interrupted cuts and external disturbances such as ground vibrations or air conditioning induced forces on the machine. Compliance can be defined for both a linear and rotary axis of a machine tool. However, to properly define compliance for a rotary axis, the axis must allow a commanded angular position. Note that this excludes velocity only axes. In this paper, several factors are discussed that affect compliance but emphasis is placed on how the machine servo system plays a key role in compliance at low to mid frequency regions. The paper discusses several techniques for measuring compliance and provides examples of results from these measurements.

  17. A vibrating razor blade machining tool for material removal on low- density foams

    SciTech Connect

    Hillyer, D.F. Jr.

    1990-10-01

    The Lawrence Livermore National Laboratory (LLNL) has developed an accurate method of machining low-density foams into rectangular blank shapes by using a commercial oscillating razor blade machining tool concept marketed as a Vibratome. Since 1970, Vibratome has been used by medical laboratories to section fresh or fixed animal and plant tissues without freezing or embedding. By employing a vibrating razor blade principle, Vibratome sectioning avoids the alteration of morphology and the destruction of enzyme activities. The patented vibrating blade principle moves the sectioning razor blade in a reciprocating arcuate path as it penetrates the specimen. Sectioning takes place in a liquid bath using an ordinary injector-type razor blade. Although other commercial products may accomplish the same task, the Vibratome concept is currently being used at LLNL to obtain improved foam surface qualities from razor machining by combining state-of-the-art air bearing hardware with precise linear motion and an electrodynamic exciter that generates sinusoidal excitation. Razor cut foam surfaces of less than 25 {mu}m (0.001 in.) flatness are achieved over areas of 8.75 in.{sup 2} (2.5 {times} 3.5 in.). Razor machining of wide or narrow foam surfaces is generally characterized by a continuous curl chip for the full length of the material removed. This continuous chip facilitates flatness and prevents increased surface densities caused by material chip collection often left in the surface cells by conventional machine tools. This report covers the design evolution of razor machining of non-metallic soft materials. Hardware that maintains close dimensional tolerances and concurrently leaves the machined surface free of physical property changes is described. 20 figs.

  18. Language and Tool Support for Class and State Machine Refinement in UML-B

    NASA Astrophysics Data System (ADS)

    Said, Mar Yah; Butler, Michael; Snook, Colin

    UML-B is a ‘UML-like’ graphical front end for Event-B that provides support for object-oriented modelling concepts. In particular, UML-B supports class diagrams and state machines, concepts that are not explicitly supported in plain Event-B. In Event-B, refinement is used to relate system models at different abstraction levels. The same abstraction-refinement concepts can also be applied in UML-B. This paper introduces the notions of refined classes and refined state machines to enable refinement of classes and state machines in UML-B. Together with these notions, a technique for moving an event between classes to facilitate abstraction is also introduced. Our work makes explicit the structures of class and state machine refinement in UML-B. The UML-B drawing tool and Event-B translator are extended to support the new refinement concepts. A case study of an auto teller machine (ATM) is presented to demonstrate application and effectiveness of refined classes and refined state machines.

  19. Rotary ultrasonic elliptical machining for side milling of CFRP: tool performance and surface integrity.

    PubMed

    Geng, Daxi; Zhang, Deyuan; Xu, Yonggang; He, Fengtao; Liu, Dapeng; Duan, Zuoheng

    2015-05-01

    The rotary ultrasonic elliptical machining (RUEM) has been recognized as a new effective process to machining circular holes on CFRP materials. In CFRP face machining, the application of grinding tools is restricted for the tool clogging and the machined surface integrity. In this paper, we proposed a novel approach to extend the RUEM process to side milling of CFRP for the first time, which kept the effect of elliptical vibration in RUEM. The experiment apparatus was developed, and the preliminary experiments were designed and conducted, with comparison to conventional grinding (CG). The experimental results showed that when the elliptical vibration was applied in RUEM, a superior cutting process can be obtained compared with that in CG, including providing reduced cutting forces (2-43% decrement), an extended tool life (1.98 times), and improved surface integrity due to the intermittent material removal mechanism and the excellent chip removal conditions achieved in RUEM. It was concluded that the RUEM process is suitable to mill flat surface on CFRP composites. PMID:25708349

  20. Design of piezo-based AVC system for machine tool applications

    NASA Astrophysics Data System (ADS)

    Aggogeri, F.; Al-Bender, F.; Brunner, B.; Elsaid, M.; Mazzola, M.; Merlo, A.; Ricciardi, D.; de la O Rodriguez, M.; Salvi, E.

    2013-03-01

    The goal of machine tools for Ultra High Precision Machining is to guarantee high specified performances and to maintain them over life cycle time. In this paper the design of an innovative mechatronic subsystem (platform) for Active Vibration Control (AVC) of Ultra High Precision micromilling Machines is presented. The platform integrates piezoelectric stack actuators and a novel sensor concept. During the machining process (e.g. milling), the contact between the cutting tool and the workpiece surface at the tool tip point generates chattering vibrations. Any vibration is recorded on the workpiece surface, directly affecting its roughness. Consequently, uncontrolled vibrations lead to poor surface finishing, unacceptable in high precision milling. The proposed Smart Platform aims to improve the surface finishing of the workpiece exploiting a broadband AVC strategy. The paper describes the steps throughout the design phase of the platform, beginning from the actuator/sensor criteria selection taking into account both performance and durability. The novel actuation principle and mechanism and the related FE analysis are also presented. Finally, an integrated mechatronic model able to predict in closed-loop the active damping and vibration-suppression capability of the integrated system is presented and simulation results are discussed.

  1. Vibration suppression in multi-tool ultrasonic machining to multi-external and parametric excitations

    NASA Astrophysics Data System (ADS)

    Kamel, M. M.; El-Ganaini, W. A. A.; Hamed, Y. S.

    2009-06-01

    Ultrasonic machining (USM) is of particular interest for the machining of non-conductive, brittle materials such as engineering ceramics. In this paper, a multi-tool technique is used in USM to reduce the vibration in the tool holder and have reasonable amplitude for the tools. This can be done via dynamic absorbers. The coupling of four non-linear oscillators of the tool holder and tools representing ultrasonic cutting process are investigated. This leads to a four-degree-of-freedom system subjected to multi-external and multi-parametric excitation forces. The aim of this work is to control the tool holder behavior at simultaneous primary, sub-harmonic and internal resonance condition. Multiple scale perturbation method is used to obtain the solution up to the second order approximations. The different resonance cases are reported and studied numerically. The stability of the system is investigated by using both phase-plane and frequency response techniques. The effects of the different parameters of the tools on the system behavior are studied numerically. Comparison with the available published work is reported.

  2. Adaptive tool servo diamond turning for enhancing machining efficiency and surface quality of freeform optics.

    PubMed

    Zhu, Zhiwei; To, Suet

    2015-08-10

    Fast tool servo/ slow tool servo (FTS/STS) diamond turning is a very promising technique for the generation of freeform optics. However, the currently adopted constant scheme for azimuth sampling and side-feeding motion possesses no adaptation to surface shape variation, leading to the non-uniform surface quality and low machining efficiency. To overcome this defect, this paper reports on a novel adaptive tool servo (ATS) diamond turning technique which is essentially based on the novel two-degree-of-freedom (2-DOF) FTS/STS. In the ATS, the sampling interval and the side-feeding motion are actively controlled at any cutting point to adapt the machining process to shape variation of the desired surface, making both the sampling induced interpolation error and the side-feeding induced residual tool mark be within the desired tolerances. Characteristic of the required cutting motion suggests that besides the conventional z-axis servo motion, another servo motion along the x-axis synthesizing by the c-axis is mandatory for implementing the ATS. Comparative studies of surface generation of typical micro-structured surfaces in FTS/STS and ATS are thoroughly conducted both theoretically and experimentally. The result demonstrates that the ATS outperforms the FTS/STS with improved surface quality while simultaneously enhanced machining efficiency. PMID:26367879

  3. Calculation and analysis for stiffness of the thrust aerostatic bearing of ultra-precision machine tools

    NASA Astrophysics Data System (ADS)

    Lu, Lihua; Zhao, Ziqiang; Liang, Yingchun; Zhang, Longjiang

    2010-10-01

    The single point diamond turning (SPDT) lathe of vertical flying cutting milling style is one important ultra-precision machining method for Large-aperture optics. To realize ultra-precision machining with SPDT technology, the turning spindle of the machine tools should be with higher stiffness and stability. In this paper, based on finite element method (FEM), an iterative procedure is proposed and implemented to solve the fluid dynamic model and structure model for simulation the couple of air pressure and structure flexibility. Simulation results show that pressure in the air gap makes the plate deform and this deformation produced by the pressure adversely modifies the pressure distribution. Experimental results indicate that the method can predict the aerostatic spindle stiffness accurately, the prediction error is about 2.04%. These results show a relevant influence of the structural flexibility of the bearing on its static performance.

  4. Effects of the roughness characteristics on the wire tool surface for the electrical discharge machining properties

    SciTech Connect

    Fukuzawa, Yasushi; Yamashita, Masahide; Mamuro, Hiroaki; Yamashita, Ken; Ogata, Masayoshi

    2011-01-17

    Wire electrical discharge machining (WEDM) has been investigated to obtain the better discharge machining properties of the removal rate and the surface roughness in a few decades. Recently, it revealed that the rough tool electrodes can improve the WEDM properties for some sort of materials. In this study, the rough wire electrodes using a wet blasting method was developed and evaluated the machining performance for the insulated Si{sub 3}N{sub 4} in the WEDM processes. As the results, it could not recognize the advantage of roughness wire electrode under the high-energy condition, but it found that the electro-conductive layer thickness became thinner in comparison with those of normal wires. On the contrary, it could be obtained the better surface roughness in the low energy condition. It was supposed that the roughed wire surface generates the homogeneous dispersion discharges on the workpiece.

  5. Effects of the roughness characteristics on the wire tool surface for the electrical discharge machining properties

    NASA Astrophysics Data System (ADS)

    Fukuzawa, Yasushi; Yamashita, Masahide; Mamuro, Hiroaki; Yamashita, Ken; Ogata, Masayoshi

    2011-01-01

    Wire electrical discharge machining (WEDM) has been investigated to obtain the better discharge machining properties of the removal rate and the surface roughness in a few decades. Recently, it revealed that the rough tool electrodes can improve the WEDM properties for some sort of materials. In this study, the rough wire electrodes using a wet blasting method was developed and evaluated the machining performance for the insulated Si3N4 in the WEDM processes. As the results, it could not recognize the advantage of roughness wire electrode under the high-energy condition, but it found that the electro-conductive layer thickness became thinner in comparison with those of normal wires. On the contrary, it could be obtained the better surface roughness in the low energy condition. It was supposed that the roughed wire surface generates the homogeneous dispersion discharges on the workpiece.

  6. Integrated test plan for directional boring

    SciTech Connect

    Volk, B.W.

    1993-02-10

    This integrated test plan describes the field testing of the DITCH WITCH Directional Boring System. DITCH WITCH is a registered trademark of The Charles Machine Works, Inc., Perry, Oklahoma. The test is being conducted as a coordinated effort between Charles Machine Works (CMW), Sandia National Laboratories (SNL), and the Westinghouse Hanford Company (WHC). Funding for the WHC portion of the project is through the Volatile Organic Compound-Arid Integrated Demonstration (VOC-Arid ID). The purpose of the test is to evaluate the performance of the directional boring system for possible future use on environmental restoration projects at Hanford and other Department of Energy (DOE) sites. The test will be conducted near the 200 Areas Fire Station located between the 200 East and 200 West Area of the Hanford Site. The directional boring system will be used to drill and complete (with fiberglass casing) two horizontal boreholes. A third borehole will be drilled to test sampling equipment but will not be completed with casing.

  7. Dust Emission Induced By Friction Modifications At Tool Chip Interface In Dry Machining In MMCp

    NASA Astrophysics Data System (ADS)

    Kremer, Arnaud; El Mansori, Mohamed

    2011-01-01

    This paper investigates the relationship between dust emission and tribological conditions at the tool-chip interface when machining Metal Matrix composite reinforced with particles (MMCp) in dry mode. Machining generates aerosols that can easily be inhaled by workers. Aerosols may be composed of oil mist, tool material or alloying elements of workpiece material. Bar turning tests were conducted on a 2009 aluminum alloy reinforced with different level of Silicon Carbide particles (15, 25 and 35% of SiCp). Variety of PCD tools and nanostructured diamond coatings were used to analyze their performances on air pollution. A spectrometer was used to detect airborne aerosol particles in the size range between 0.3μm to 20 μm and to sort them in 15 size channels in real time. It was used to compare the effects of test parameters on dust emission. Observations of tool face and chip morphology reveal the importance of friction phenomena. It was demonstrated that level of friction modifies chip curvature and dust emission. The increase of level of reinforcement increase the chip segmentation and decrease the contact length and friction area. A "running in" phenomenon with important dust emission appeared with PCD tool due to the tool rake face flatness. In addition dust generation is more sensitive to edge integrity than power consumption.

  8. Repurposing mainstream CNC machine tools for laser-based additive manufacturing

    NASA Astrophysics Data System (ADS)

    Jones, Jason B.

    2016-04-01

    The advent of laser technology has been a key enabler for industrial 3D printing, known as Additive Manufacturing (AM). Despite its commercial success and unique technical capabilities, laser-based AM systems are not yet able to produce parts with the same accuracy and surface finish as CNC machining. To enable the geometry and material freedoms afforded by AM, yet achieve the precision and productivity of CNC machining, hybrid combinations of these two processes have started to gain traction. To achieve the benefits of combined processing, laser technology has been integrated into mainstream CNC machines - effectively repurposing them as hybrid manufacturing platforms. This paper reviews how this engineering challenge has prompted beam delivery innovations to allow automated changeover between laser processing and machining, using standard CNC tool changers. Handling laser-processing heads using the tool changer also enables automated change over between different types of laser processing heads, further expanding the breadth of laser processing flexibility in a hybrid CNC. This paper highlights the development, challenges and future impact of hybrid CNCs on laser processing.

  9. Reverse engineering of machine-tool settings with modified roll for spiral bevel pinions

    NASA Astrophysics Data System (ADS)

    Liu, Guanglei; Chang, Kai; Liu, Zeliang

    2013-05-01

    Although a great deal of research has been dedicated to the synthesis of spiral bevel gears, little related to reverse engineering can be found. An approach is proposed to reverse the machine-tool settings of the pinion of a spiral bevel gear drive on the basis of the blank and tooth surface data obtained by a coordinate measuring machine(CMM). Real tooth contact analysis(RTCA) is performed to preliminary ascertain the contact pattern, the motion curve, as well as the position of the mean contact point. And then the tangent to the contact path and the motion curve are interpolated in the sense of the least square method to extract the initial values of the bias angle and the higher order coefficients(HOC) in modified roll motion. A trial tooth surface is generated by machine-tool settings derived from the local synthesis relating to the initial meshing performances and modified roll motion. An optimization objective is formed which equals the tooth surface deviation between the real tooth surface and the trial tooth surface. The design variables are the parameters describing the meshing performances at the mean contact point in addition to the HOC. When the objective is optimized within an arbitrarily given convergence tolerance, the machine-tool settings together with the HOC are obtained. The proposed approach is verified by a spiral bevel pinion used in the accessory gear box of an aviation engine. The trial tooth surfaces approach to the real tooth surface on the whole in the example. The results show that the convergent tooth surface deviation for the concave side on the average is less than 0.5 μm, and is less than 1.3 μm for the convex side. The biggest tooth surface deviation is 6.7 μm which is located at the corner of the grid on the convex side. Those nodes with relative bigger tooth surface deviations are all located at the boundary of the grid. An approach is proposed to figure out the machine-tool settings of a spiral bevel pinion by way of reverse

  10. Development of an active boring bar for increased chatter immunity

    SciTech Connect

    Redmond, J.; Barney, P.; Smith, D.

    1997-03-01

    The development and initial evaluation of a prototype boring bar featuring active vibration control for increased chatter immunity is described. The significance of active damping both normal and tangential to the workpiece surface is evaluated, indicating the need for two axis control to ensure adequate performance over expected variations in tool mounting procedures. The prototype tool features a commercially available boring bar modified to accommodate four PZT stack actuators for two axis bending control. Measured closed-loop dynamics are combined with a computer model of the boring process to simulate increased metal removal rate and improved workpiece surface finish through active control.

  11. Mounting arrangement for the drive system of an air-bearing spindle on a machine tool

    DOEpatents

    Lunsford, J.S.; Crisp, D.W.; Petrowski, P.L.

    1987-12-07

    The present invention is directed to a mounting arrangement for the drive system of an air-bearing spindle utilized on a machine tool such as a lathe. The mounting arrangement of the present invention comprises a housing which is secured to the casing of the air bearing in such a manner that the housing position can be selectively adjusted to provide alignment of the air-bearing drive shaft supported by the housing and the air-bearing spindle. Once this alignment is achieved the air between spindle and the drive arrangement is maintained in permanent alignment so as to overcome misalignment problems encountered in the operation of the machine tool between the air-bearing spindle and the shaft utilized for driving the air-bearing spindle.

  12. Bayesian reliability modeling and assessment solution for NC machine tools under small-sample data

    NASA Astrophysics Data System (ADS)

    Yang, Zhaojun; Kan, Yingnan; Chen, Fei; Xu, Binbin; Chen, Chuanhai; Yang, Chuangui

    2015-11-01

    Although Markov chain Monte Carlo(MCMC) algorithms are accurate, many factors may cause instability when they are utilized in reliability analysis; such instability makes these algorithms unsuitable for widespread engineering applications. Thus, a reliability modeling and assessment solution aimed at small-sample data of numerical control(NC) machine tools is proposed on the basis of Bayes theories. An expert-judgment process of fusing multi-source prior information is developed to obtain the Weibull parameters' prior distributions and reduce the subjective bias of usual expert-judgment methods. The grid approximation method is applied to two-parameter Weibull distribution to derive the formulas for the parameters' posterior distributions and solve the calculation difficulty of high-dimensional integration. The method is then applied to the real data of a type of NC machine tool to implement a reliability assessment and obtain the mean time between failures(MTBF). The relative error of the proposed method is 5.8020×10-4 compared with the MTBF obtained by the MCMC algorithm. This result indicates that the proposed method is as accurate as MCMC. The newly developed solution for reliability modeling and assessment of NC machine tools under small-sample data is easy, practical, and highly suitable for widespread application in the engineering field; in addition, the solution does not reduce accuracy.

  13. Bore hole navigator

    SciTech Connect

    Hoffman, G.J.

    1987-09-29

    A bore hole navigator is described comprising a two axis platform for lowering down a bore hole on a cable with its longitudinal axis parallel to the local bore hole direction. The two axis platform has an outer gimbal, bearing supported on the outer gimbal axis for rotation about the longitudinal axis of the platform, and an inner gimbal axis orthogonal the the outer gimbal axis. The inner gimbal axis has multiple axis segments spaced along the longitudinal axis of the platform and each bearing supported on the outer gimbal. The inner gimbal axis segment has a two axis gyro mounted thereon with its spin axis orthogonal to the respective inner gimbal axis segment, a first gyro sensitive axis parallel to the respective inner gimbal axis segment and a second gyro sensitive axis orthogonal to the spin axis. The second inner gimbal axis segment has a pitch torquer thereon operative to provide a controllable torque about the respective inner gimbal axis segment. The third inner gimbal axis segment has a pitch resolver thereon operative to measure rotation of the respective inner gimbal axis segment with respect to the outer gimbal. The first, second and third inner gimbal axis segments are coupled to rotate together. The outer gimbal has a yaw torquer thereon to provide a controllable torque about the outer gimbal axis, and a yaw resolver thereon to measure rotation of the outer gimbal about the outer gimbal axis. The outer gimbal also has a single axis accelerometer therein having its sensitive axis orthogonal to the outer gimbal axis and the inner gimbal axis segments.

  14. Maneuvering impact boring head

    DOEpatents

    Zollinger, W.T.; Reutzel, E.W.

    1998-08-18

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure. 8 figs.

  15. Maneuvering impact boring head

    DOEpatents

    Zollinger, W. Thor; Reutzel, Edward W.

    1998-01-01

    An impact boring head may comprise a main body having an internal cavity with a front end and a rear end. A striker having a head end and a tail end is slidably mounted in the internal cavity of the main body so that the striker can be reciprocated between a forward position and an aft position in response to hydraulic pressure. A compressible gas contained in the internal cavity between the head end of the striker and the front end of the internal cavity returns the striker to the aft position upon removal of the hydraulic pressure.

  16. Tunnel boring waste test plan

    SciTech Connect

    Patricio, J.G. . Rockwell Hanford Operations)

    1984-03-01

    The test plan has been prepared in anticipation of the need to excavate certain repository openings by relying upon mechanical excavation techniques. The test plan proposes that specific technical issues can be resolved and key design parameters defined by excavating openings in basalt near the surface, utilizing a full face tunnel boring machine (TBM). The purpose and objective of this type of testing will define the overall feasibility and attributes of mechanical excavation in basalt. The test plan recognizes that although this technology is generally available for underground construction for some geologic settings, the current state of technology for excavation in basalt is limited and the potential for improvement is considerable. The test plan recommends that it is economically advantageous to conduct additional testing in the laboratory to allow refinement of this plan based on the laboratory results. Thus, this test plan is considered preliminary in nature, with respect to detailed testing recommendations. However, the gross design attributes and resource requirements of a near-surface TBM demonstration are considered to be valid. 15 refs., 7 figs., 3 tabs.

  17. Accurate identification and compensation of geometric errors of 5-axis CNC machine tools using double ball bar

    NASA Astrophysics Data System (ADS)

    Lasemi, Ali; Xue, Deyi; Gu, Peihua

    2016-05-01

    Five-axis CNC machine tools are widely used in manufacturing of parts with free-form surfaces. Geometric errors of machine tools have significant effects on the quality of manufactured parts. This research focuses on development of a new method to accurately identify geometric errors of 5-axis CNC machines, especially the errors due to rotary axes, using the magnetic double ball bar. A theoretical model for identification of geometric errors is provided. In this model, both position-independent errors and position-dependent errors are considered as the error sources. This model is simplified by identification and removal of the correlated and insignificant error sources of the machine. Insignificant error sources are identified using the sensitivity analysis technique. Simulation results reveal that the simplified error identification model can result in more accurate estimations of the error parameters. Experiments on a 5-axis CNC machine tool also demonstrate significant reduction in the volumetric error after error compensation.

  18. Can carbon fibres work as tool electrodes in micro electrical discharge machining?

    NASA Astrophysics Data System (ADS)

    Trych-Wildner, Anna; Kudla, Leszek

    2016-07-01

    This paper presents a basic study of the possible application of carbon fibres as tool electrodes in micro electrical discharge machining. The purpose of the experiments with this novel material was to gain knowledge about the operation of the new tool electrode. In the paper, the procedure for adapting a single fibre to such a function is described, with detailed steps on preparing the shanks essential for the mounting operation in the experimental setup. The design setup is also presented and the experimental conditions of each test are shown. Furthermore, tests with the prepared electrodes concerning the general observations of the process and the results on the machined surface and on the tool are presented. The shape cavity fabrication and tests with the reverse polarity of the electrodes are also introduced. Next, the influence of single discharge energy is considered and the geometry of the obtained microholes is discussed. Detailed data about the wear of the tool, which can be up to 90% of the entire eroded material, in comparison with the material removal rate from the workpiece, which can be at a level of 10%, is gathered. Then, the geometrical analysis of the cavities is described showing that their depths are in the range of a few micrometres.

  19. A tool for urban soundscape evaluation applying Support Vector Machines for developing a soundscape classification model.

    PubMed

    Torija, Antonio J; Ruiz, Diego P; Ramos-Ridao, Angel F

    2014-06-01

    To ensure appropriate soundscape management in urban environments, the urban-planning authorities need a range of tools that enable such a task to be performed. An essential step during the management of urban areas from a sound standpoint should be the evaluation of the soundscape in such an area. In this sense, it has been widely acknowledged that a subjective and acoustical categorization of a soundscape is the first step to evaluate it, providing a basis for designing or adapting it to match people's expectations as well. In this sense, this work proposes a model for automatic classification of urban soundscapes. This model is intended for the automatic classification of urban soundscapes based on underlying acoustical and perceptual criteria. Thus, this classification model is proposed to be used as a tool for a comprehensive urban soundscape evaluation. Because of the great complexity associated with the problem, two machine learning techniques, Support Vector Machines (SVM) and Support Vector Machines trained with Sequential Minimal Optimization (SMO), are implemented in developing model classification. The results indicate that the SMO model outperforms the SVM model in the specific task of soundscape classification. With the implementation of the SMO algorithm, the classification model achieves an outstanding performance (91.3% of instances correctly classified). PMID:24007752

  20. Modal identification of spindle-tool unit in high-speed machining

    NASA Astrophysics Data System (ADS)

    Gagnol, Vincent; Le, Thien-Phu; Ray, Pascal

    2011-10-01

    The accurate knowledge of high-speed motorised spindle dynamic behaviour during machining is important in order to ensure the reliability of machine tools in service and the quality of machined parts. More specifically, the prediction of stable cutting regions, which is a critical requirement for high-speed milling operations, requires the accurate estimation of tool/holder/spindle set dynamic modal parameters. These estimations are generally obtained through Frequency Response Function (FRF) measurements of the non-rotating spindle. However, significant changes in modal parameters are expected to occur during operation, due to high-speed spindle rotation. The spindle's modal variations are highlighted through an integrated finite element model of the dynamic high-speed spindle-bearing system, taking into account rotor dynamics effects. The dependency of dynamic behaviour on speed range is then investigated and determined with accuracy. The objective of the proposed paper is to validate these numerical results through an experiment-based approach. Hence, an experimental setup is elaborated to measure rotating tool vibration during the machining operation in order to determine the spindle's modal frequency variation with respect to spindle speed in an industrial environment. The identification of natural frequencies of the spindle under rotating conditions is challenging, due to the low number of sensors and the presence of many harmonics in the measured signals. In order to overcome these issues and to extract the characteristics of the system, the spindle modes are determined through a 3-step procedure. First, spindle modes are highlighted using the Frequency Domain Decomposition (FDD) technique, with a new formulation at the considered rotating speed. These extracted modes are then analysed through the value of their respective damping ratios in order to separate the harmonics component from structural spindle natural frequencies. Finally, the stochastic

  1. Investigation of machining damage and tool wear resulting from drilling powder metal aluminum alloy

    SciTech Connect

    Fell, H.A.

    1997-05-01

    This report documents the cutting of aluminum powder metallurgy (PM) parts for the North Carolina Manufacturing Extension Partnership. The parts, an aluminum powder metal formulation, were supplied by Sinter Metals Inc., of Conover, North Carolina. The intended use of the alloy is for automotive components. Machining tests were conducted at Y-12 in the machine shop of the Skills Demonstration Center in Building 9737. Testing was done on June 2 and June 3, 1997. The powder metal alloy tested is very abrasive and tends to wear craters and produce erosion effects on the chip washed face of the drills used. It also resulted in huge amounts of flank wear and degraded performance on the part of most drills. Anti-wear coatings on drills seemed to have an effect. Drills with the coating showed less wear for the same amount of cutting. The usefulness of coolants and lubricants in reducing tool wear and chipping/breakout was not investigated.

  2. A planning quality evaluation tool for prostate adaptive IMRT based on machine learning

    SciTech Connect

    Zhu Xiaofeng; Ge Yaorong; Li Taoran; Thongphiew, Danthai; Yin Fangfang; Wu, Q Jackie

    2011-02-15

    Purpose: To ensure plan quality for adaptive IMRT of the prostate, we developed a quantitative evaluation tool using a machine learning approach. This tool generates dose volume histograms (DVHs) of organs-at-risk (OARs) based on prior plans as a reference, to be compared with the adaptive plan derived from fluence map deformation. Methods: Under the same configuration using seven-field 15 MV photon beams, DVHs of OARs (bladder and rectum) were estimated based on anatomical information of the patient and a model learned from a database of high quality prior plans. In this study, the anatomical information was characterized by the organ volumes and distance-to-target histogram (DTH). The database consists of 198 high quality prostate plans and was validated with 14 cases outside the training pool. Principal component analysis (PCA) was applied to DVHs and DTHs to quantify their salient features. Then, support vector regression (SVR) was implemented to establish the correlation between the features of the DVH and the anatomical information. Results: DVH/DTH curves could be characterized sufficiently just using only two or three truncated principal components, thus, patient anatomical information was quantified with reduced numbers of variables. The evaluation of the model using the test data set demonstrated its accuracy {approx}80% in prediction and effectiveness in improving ART planning quality. Conclusions: An adaptive IMRT plan quality evaluation tool based on machine learning has been developed, which estimates OAR sparing and provides reference in evaluating ART.

  3. Apparatus for correcting precision errors in slide straightness in machine tools

    DOEpatents

    Robinson, Samuel C.; Gerth, Howard L.

    1981-01-01

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path so as to readily compensate for slight deviations in the straightness and roll of the slide path.

  4. Simulation and experimental research on modal analysis for a new 5-axis superalloy blade machine tool

    NASA Astrophysics Data System (ADS)

    Zhao, H. P.; Tang, X. Q.; Chen, X.; Wang, L. P.

    2011-05-01

    This paper considers a new type of 5-axis machine tool which is used to cut superalloy blades specially. Referring to this new structure system, this study presents modal simulation in detail to calculate the structure vibration resistance. The modal simulation include building suitable finite element models, considering boundary constraints and interpreting results. The physical impact test of prototype is conducted to validate the simulation results. The modal simulation also reveals that some important partial characteristics that affects the structure performance are ignored in the physical test data. The validated model can be used to complement the experimental test.

  5. Simulation and experimental research on modal analysis for a new 5-axis superalloy blade machine tool

    NASA Astrophysics Data System (ADS)

    Zhao, H. P.; Tang, X. Q.; Chen, X.; Wang, L. P.

    2010-12-01

    This paper considers a new type of 5-axis machine tool which is used to cut superalloy blades specially. Referring to this new structure system, this study presents modal simulation in detail to calculate the structure vibration resistance. The modal simulation include building suitable finite element models, considering boundary constraints and interpreting results. The physical impact test of prototype is conducted to validate the simulation results. The modal simulation also reveals that some important partial characteristics that affects the structure performance are ignored in the physical test data. The validated model can be used to complement the experimental test.

  6. Apparatus for correcting precision errors in slide straigntness in machine tools

    DOEpatents

    Robinson, S.C.; Gerth, H.L.

    The present invention is directed to a mechanism by which small deviations in slideway straightness and roll of a precision machining apparatus may be compensated for. The mechanism of the present invention comprises a fixture support disposed between the slideway carriage and the tool or workpiece fixture and provided with a hinge-like coupling between the carriage and the fixture support so as to allow for the minute and precise displacement of the fixture support in a direction normal to the direction of the slide path soa as to readily compensate for slight deviations in the straightness and roll of the slide path.

  7. Heuristic algorithms for solving of the tool routing problem for CNC cutting machines

    NASA Astrophysics Data System (ADS)

    Chentsov, P. A.; Petunin, A. A.; Sesekin, A. N.; Shipacheva, E. N.; Sholohov, A. E.

    2015-11-01

    The article is devoted to the problem of minimizing the path of the cutting tool to shape cutting machines began. This problem can be interpreted as a generalized traveling salesman problem. Earlier version of the dynamic programming method to solve this problem was developed. Unfortunately, this method allows to process an amount not exceeding thirty circuits. In this regard, the task of constructing quasi-optimal route becomes relevant. In this paper we propose options for quasi-optimal greedy algorithms. Comparison of the results of exact and approximate algorithms is given.

  8. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    NASA Astrophysics Data System (ADS)

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, José C.; Shivpuri, Rajiv

    2007-04-01

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  9. Modeling of the flow stress for AISI H13 Tool Steel during Hard Machining Processes

    SciTech Connect

    Umbrello, Domenico; Rizzuti, Stefania; Outeiro, Jose C.; Shivpuri, Rajiv

    2007-04-07

    In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process. However, these models do not adequately describe the material behavior in hard machining, where a range of material hardness between 45 and 60 HRC are used. Thus, depending on the specific material hardness different material models must be used in modeling the cutting process. This paper describes the development of a hardness-based flow stress and fracture models for the AISI H13 tool steel, which can be applied for range of material hardness mentioned above. These models were implemented in a non-isothermal viscoplastic numerical model to simulate the machining process for AISI H13 with various hardness values and applying different cutting regime parameters. Predicted results are validated by comparing them with experimental results found in the literature. They are found to predict reasonably well the cutting forces as well as the change in chip morphology from continuous to segmented chip as the material hardness change.

  10. Applying Machine Learning Tools to the Identification of Foreshock Transient Events

    NASA Astrophysics Data System (ADS)

    Beyene, F.; Murr, D.

    2015-12-01

    Our previous research attempted to establish the relationship between foreshock transient events and transients in the ionosphere observed with ground magnetometers. This earlier work relied on foreshock transient event lists that were generated by a visual survey of the THEMIS data near the bowshock/foreshock. Our aim is to extend our earlier work, and the overall understanding of foreshock transients, by employing machine learning tools to identify foreshock transient events. Successful application of these tools would allow use to survey much more data. We first present results of automated classification of THEMIS data into the three primary regions of solar wind, magnetosheath, and magnetosphere. We then present our initial results of training an SVM classifier using the human generated event list and applying it to a more extensive data set.

  11. Research on Error Modelling and Identification of 3 Axis NC Machine Tools Based on Cross Grid Encoder Measurement

    NASA Astrophysics Data System (ADS)

    Du, Z. C.; Lv, C. F.; Hong, M. S.

    2006-10-01

    A new error modelling and identification method based on the cross grid encoder is proposed in this paper. Generally, there are 21 error components in the geometric error of the 3 axis NC machine tools. However according our theoretical analysis, the squareness error among different guide ways affects not only the translation error component, but also the rotational ones. Therefore, a revised synthetic error model is developed. And the mapping relationship between the error component and radial motion error of round workpiece manufactured on the NC machine tools are deduced. This mapping relationship shows that the radial error of circular motion is the comprehensive function result of all the error components of link, worktable, sliding table and main spindle block. Aiming to overcome the solution singularity shortcoming of traditional error component identification method, a new multi-step identification method of error component by using the Cross Grid Encoder measurement technology is proposed based on the kinematic error model of NC machine tool. Firstly, the 12 translational error components of the NC machine tool are measured and identified by using the least square method (LSM) when the NC machine tools go linear motion in the three orthogonal planes: XOY plane, XOZ plane and YOZ plane. Secondly, the circular error tracks are measured when the NC machine tools go circular motion in the same above orthogonal planes by using the cross grid encoder Heidenhain KGM 182. Therefore 9 rotational errors can be identified by using LSM. Finally the experimental validation of the above modelling theory and identification method is carried out in the 3 axis CNC vertical machining centre Cincinnati 750 Arrow. The entire 21 error components have been successfully measured out by the above method. Research shows the multi-step modelling and identification method is very suitable for 'on machine measurement'.

  12. Earth boring bit with eccentric seal boss

    SciTech Connect

    Helmick, J.E.

    1981-07-21

    A rolling cone cutter earth boring bit is provided with a sealing system that results in the seal being squeezed uniformly around the seal circumference during drilling. The bearing pin seal surface is machined eccentrically to the bearing pin by an amount equal to the radial clearance of the bearing. The bearing pin seal surface is machined about an axis that is offset from the central axis of the bearing pin in the direction of the unloaded side of the bearing pin. When the bit is drilling and the bearing pin is loaded the seal will run on an axis concentric with the axis of the seal surfaces of the bearing pin and the rolling cutter and will see uniform squeeze around its circumference.

  13. Temperature variable optimization for precision machine tool thermal error compensation on optimal threshold

    NASA Astrophysics Data System (ADS)

    Zhang, Ting; Ye, Wenhua; Liang, Ruijun; Lou, Peihuang; Yang, Xiaolan

    2013-01-01

    Machine tool thermal error is an important reason for poor machining accuracy. Thermal error compensation is a primary technology in accuracy control. To build thermal error model, temperature variables are needed to be divided into several groups on an appropriate threshold. Currently, group threshold value is mainly determined by researchers experience. Few studies focus on group threshold in temperature variable grouping. Since the threshold is important in error compensation, this paper arms to find out an optimal threshold to realize temperature variable optimization in thermal error modeling. Firstly, correlation coefficient is used to express membership grade of temperature variables, and the theory of fuzzy transitive closure is applied to obtain relational matrix of temperature variables. Concepts as compact degree and separable degree are introduced. Then evaluation model of temperature variable clustering is built. The optimal threshold and the best temperature variable clustering can be obtained by setting the maximum value of evaluation model as the objective. Finally, correlation coefficients between temperature variables and thermal error are calculated in order to find out optimum temperature variables for thermal error modeling. An experiment is conducted on a precise horizontal machining center. In experiment, three displacement sensors are used to measure spindle thermal error and twenty-nine temperature sensors are utilized to detect the machining center temperature. Experimental result shows that the new method of temperature variable optimization on optimal threshold successfully worked out a best threshold value interval and chose seven temperature variables from twenty-nine temperature measuring points. The model residual of z direction is within 3 μm. Obviously, the proposed new variable optimization method has simple computing process and good modeling accuracy, which is quite fit for thermal error compensation.

  14. Performance evaluation and optimization of a fast tool servo for single point diamond turning machines

    NASA Astrophysics Data System (ADS)

    Miller, Arthur C., Jr.; Cuttino, James F.

    1997-11-01

    This paper describes a new, fast tool servo system designed for fabrication of non-rotationally symmetric components using single point diamond turning machines. A prototype device, designed for flexible interfacing to typical machine tool controllers, will be described along with performance testing data of tilted flat and off-axis conic sections. Evaluation data show that servo produced surfaces have an RMS roughness less than 175 angstroms. Techniques for linearizing the hysteretic effects in the piezoelectric actuator are also discussed. The nonlinear effects due to hysteresis are reduced using a dynamic compensator module in conjunction with a linear controller. The compensator samples the reduced using a dynamic compensator module in conjunction with a linear controller. The compensator samples the hysteretic voltage/displacement relationship in real time and modifies the effective gain accordingly. Simulation results indicate that errors in the performance of the system caused by hysteresis in the system can be compensated and reduced by 90 percent. Experimental implementation results in an 80 percent reduction in the motion error caused by hysteresis, but peak-to-valley errors are limited by side effects from the compensation. The uncompensated servo system demonstrated a peak-to-valley error of less than 0.80 micrometer for an off-axis conic section turned on-axis.

  15. Performance evaluation and optimization of a fast tool servo for single point diamond turning machines

    SciTech Connect

    Miller, A.C. Jr.; Cuttino, J.F.

    1997-08-01

    This paper describes a new, fast tool servo system for fabricating non-rotationally symmetric components using single point diamond turning machines. A prototype, designed for flexible interfacing to typical machine tool controllers, will be described along with performance testing data of tilted flat and off-axis conic sections. Evaluation data show that servo produced surfaces have an rms roughness less than 175 angstroms (2-200 {mu}m spatial filter). Techniques for linearizing the hysteretic effects in the piezoelectric actuator are also discussed. The nonlinear effects due to hysteresis are reduced using a dynamic compensator module in conjunction with a linear controller. The compensator samples the hysteretic voltage/displacement relation in real time and modifies the effective gain accordingly. Simulation results indicate that errors in the performance of the system caused by hysteresis can be compensated and reduced by 90%. Experimental implementation results in 80% reduction in motion error caused by hysteresis, but peak-to- valley errors are limited by side effects from the compensation. The uncompensated servo system demonstrated a peak-to-valley error of less than 0.80 micrometer for an off-axis conic section turned on-axis.

  16. Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools

    NASA Astrophysics Data System (ADS)

    Razlan Yusoff, Ahmad; Arsyad, Fitriyanti

    2016-02-01

    In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit.

  17. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 3: Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  18. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 13: Laser Machining, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  19. Comparison of Artificial Immune System and Particle Swarm Optimization Techniques for Error Optimization of Machine Vision Based Tool Movements

    NASA Astrophysics Data System (ADS)

    Mahapatra, Prasant Kumar; Sethi, Spardha; Kumar, Amod

    2015-10-01

    In conventional tool positioning technique, sensors embedded in the motion stages provide the accurate tool position information. In this paper, a machine vision based system and image processing technique for motion measurement of lathe tool from two-dimensional sequential images captured using charge coupled device camera having a resolution of 250 microns has been described. An algorithm was developed to calculate the observed distance travelled by the tool from the captured images. As expected, error was observed in the value of the distance traversed by the tool calculated from these images. Optimization of errors due to machine vision system, calibration, environmental factors, etc. in lathe tool movement was carried out using two soft computing techniques, namely, artificial immune system (AIS) and particle swarm optimization (PSO). The results show better capability of AIS over PSO.

  20. Surface Quality of Ti-6%Al-4%V ELI When Machined Using CVD-Carbide Tools at High Cutting Speed

    SciTech Connect

    Gusri, A. I.; Che Hassan, C. H.; Jaharah, A. G.; Yasir, A.; Zaid, Y.; Yanuar, B.

    2011-01-17

    Machining of Ti-6Al-4V ELI becomes more interested topic due to extremely weight-to-strength ratio and resistance to corrosion at elevated temperature. Quality of machined surface is presented by surface roughness, surface texture and damages of microstructure of titanium alloys. The turning parameters evaluated are cutting speed of 55-95 m/min, feed rate of 0.15-0.35 mm/rev, depth of cut of 0.10-0.20 mm and tool grade of CVD carbide tools. The results show the trend lines of surface roughness value are higher at the initial machining and the surface texture profile has a strong correlation with the feed rate. At the machining condition of cutting speed of 95 m/min, feed rate of 0.35 mm/rev and depth of cut of 0.10 mm produced the with layer with thickness of 2.0 {mu}m.

  1. Effect of High-speed Milling tool path strategies on the surface roughness of Stavax ESR mold insert machining

    NASA Astrophysics Data System (ADS)

    Mebrahitom, A.; Rizuan, D.; Azmir, M.; Nassif, M.

    2016-02-01

    High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue. In this paper, six different tool path strategies have been investigated on the surface finish and machining time of a rectangular cavities of ESR Stavax material. CAD/CAM application of CATIA V5 machining module for pocket milling of the cavities was used for process planning.

  2. Surface Preparation of Powder Metallurgical Tool Steels by Means of Wire Electrical Discharge Machining

    NASA Astrophysics Data System (ADS)

    Hatami, Sepehr; Shahabi-Navid, Mehrdad; Nyborg, Lars

    2012-09-01

    The surface of two types of powder metallurgical (PM) tool steels ( i.e., with and without nitrogen) was prepared using wire electrical discharge machining (WEDM). From each grade of tool steel, seven surfaces corresponding to one to seven passes of WEDM were prepared. The WEDM process was carried out using a brass wire as electrode and deionized water as dielectric. After each WEDM pass the surface of the tool steels was thoroughly examined. Surface residual stresses were measured by the X-ray diffraction (XRD) technique. The measured stresses were found to be of tensile nature. The surface roughness of the WEDM specimens was measured using interference microscopy. The surface roughness as well as the residual stress measurements indicated an insignificant improvement of these parameters after four passes of WEDM. In addition, the formed recast layer was characterized by means of scanning electron microscopy (SEM), XRD, and X-ray photoelectron spectroscopy (XPS). The characterization investigation clearly shows diffusion of copper and zinc from the wire electrode into the work material, even after the final WEDM step. Finally, the importance of eliminating excessive WEDM steps is thoroughly discussed.

  3. Empirical analysis of the efficient use of geometric error identification in a machine tool by tracking measurement techniques

    NASA Astrophysics Data System (ADS)

    Aguado, S.; Santolaria, J.; Samper, D.; Velazquez, J.; Aguilar, J. J.

    2016-03-01

    Volumetric verification is becoming increasingly accepted as a suitable technique with which to improve machine tool accuracy. In the same way, the use of laser trackers to obtain machine error information using the new Active Target motorised retro-reflector allows the verification of all types of machine tool throughout their workspaces. Non-linear optimisation methods and machine tool kinematic models are the mainstays of this technique. Whereas the latter provide the relationship between the nominal coordinates, the geometric errors of the machine and laser tracker measurement, the former reduces the combined influence of geometric errors by obtaining their approximation functions. However, within these two procedures, several factors affect the scope of the produced verification results. The present paper focuses on the analysis of the adequacy of commercial measurement techniques using laser trackers and the new motorised retro-reflector in a real milling machine. An examination is also made regarding the influence of the optimisation sequence defined by the identification strategy, as well as the impact of the number of measured points in relation to the employed regression functions.

  4. Upgrading the steam and cooling systems at a machine tool manufacturing complex

    SciTech Connect

    Davies, G.R.; Drye, J.W.

    1997-03-01

    Cincinnati Milacron, Inc., one of the world`s largest machine tool manufacturers, decided to upgrade the steam and cooling systems that serve Milacron`s multibuilding 1.5 million square foot (139,350 m{sup 2}) headquarters complex in Cincinnati, Ohio. The upgrades were begun in 1993 and were operational by March 1995. Program objectives were to: (1) Provide mechanical cooling of manufacturing areas for better temperature control to gain closer tolerances on machined parts. This was to support a corporate objective to obtain ISO 9000 Certification which has been achieved. (2) Phase-out use of ozone-depleting chlorofluorocarbon (CFC) refrigerants in existing electric chillers and packaged air-conditioning (DX) units. (3) Minimize waste oil and wood leaving the complex to reduce disposal costs and environmental liabilities. (4) Reduce operating and maintenance costs to enhance industrial competitiveness. With co-funding help from the local utility company, Cinergy Corporation, the authors assisted Milacron in analyzing the feasibility of various mechanical cooling concepts such as single vs. two-stage steam absorption vs. electric chillers. This analysis provided the data needed to select the concepts which best met the program objectives.

  5. Modulated Tool-Path Chip Breaking For Depleted Uranium Machining Operations

    SciTech Connect

    Barkman, W. E.; Babelay Jr., E. F.; Smith, K. S.; Assaid T. S.; McFarland, J. T.; Tursky, D. A.

    2010-04-15

    Turning operations involving depleted uranium frequently generate long, stringy chips that present a hazard to both the machinist and the machine tool. While a variety of chip-breaking techniques are available, they generally depend on a mechanism that increases the bending of the chip or the introduction of a one dimensional vibration that produces an interrupted cutting pattern. Unfortunately, neither of these approaches is particularly effective when making a 'light depth-of-cut' on a contoured workpiece. The historical solution to this problem has been for the machinist to use long-handled tweezers to 'pull the chip' and try to keep it submerged in the chip pan; however, this approach is not practical for all machining operations. This paper discusses a research project involving the Y-12 National Security Complex and the University of North Carolina at Charlotte in which unique, oscillatory part programs are used to continuously create an interrupted cut that generates pre-defined, user-selectable chip lengths.

  6. Machine learning techniques as a helpful tool toward determination of plaque vulnerability.

    PubMed

    Cilla, Myriam; Martínez, Javier; Peña, Estefanía; Martínez, Miguel Ángel

    2012-04-01

    Atherosclerotic cardiovascular disease results in millions of sudden deaths annually, and coronary artery disease accounts for the majority of this toll. Plaque rupture plays main role in the majority of acute coronary syndromes. Rupture has been usually associated with stress concentrations, which are determined mainly by tissue properties and plaque geometry. The aim of this study is develop a tool, using machine learning techniques to assist the clinical professionals on decisions of the vulnerability of the atheroma plaque. In practice, the main drawbacks of 3-D finite element analysis to predict the vulnerability risk are the huge main memories required and the long computation times. Therefore, it is essential to use these methods which are faster and more efficient. This paper discusses two potential applications of computational technologies, artificial neural networks and support vector machines, used to assess the role of maximum principal stress in a coronary vessel with atheroma plaque as a function of the main geometrical features in order to quantify the vulnerability risk. PMID:22287230

  7. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools

    PubMed Central

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C.

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find “hot spots” in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants’ experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models. PMID:26361227

  8. Structure Based Thermostability Prediction Models for Protein Single Point Mutations with Machine Learning Tools.

    PubMed

    Jia, Lei; Yarlagadda, Ramya; Reed, Charles C

    2015-01-01

    Thermostability issue of protein point mutations is a common occurrence in protein engineering. An application which predicts the thermostability of mutants can be helpful for guiding decision making process in protein design via mutagenesis. An in silico point mutation scanning method is frequently used to find "hot spots" in proteins for focused mutagenesis. ProTherm (http://gibk26.bio.kyutech.ac.jp/jouhou/Protherm/protherm.html) is a public database that consists of thousands of protein mutants' experimentally measured thermostability. Two data sets based on two differently measured thermostability properties of protein single point mutations, namely the unfolding free energy change (ddG) and melting temperature change (dTm) were obtained from this database. Folding free energy change calculation from Rosetta, structural information of the point mutations as well as amino acid physical properties were obtained for building thermostability prediction models with informatics modeling tools. Five supervised machine learning methods (support vector machine, random forests, artificial neural network, naïve Bayes classifier, K nearest neighbor) and partial least squares regression are used for building the prediction models. Binary and ternary classifications as well as regression models were built and evaluated. Data set redundancy and balancing, the reverse mutations technique, feature selection, and comparison to other published methods were discussed. Rosetta calculated folding free energy change ranked as the most influential features in all prediction models. Other descriptors also made significant contributions to increasing the accuracy of the prediction models. PMID:26361227

  9. IB: a Monte Carlo Simulation Tool for Neutron Scattering Instrument Design under Parallel Virtual Machine

    SciTech Connect

    Zhao, Jinkui

    2011-01-01

    IB is a Monte Carlo simulation tool for aiding neutron scattering instrument designs. It is written in C++ and implemented under Parallel Virtual Machine. The program has a few basic components, or modules, that can be used to build a virtual neutron scattering instrument. More complex components, such as neutron guides and multichannel beam benders, can be constructed using the grouping technique unique to IB. Users can specify a collection of modules as a group. For example, a neutron guide can be constructed by grouping four neutron mirrors together that make up the four sides of the guide. IB s simulation engine ensures that neutrons entering a group will be properly operated upon by all members of the group. For simulations that require higher computer speed, the program can be run in parallel mode under the PVM architecture. Initially, the program was written for designing instruments on pulsed neutron sources, it has since been used to simulate reactor based instruments as well.

  10. Finite Element Modelling of the effect of tool rake angle on tool temperature and cutting force during high speed machining of AISI 4340 steel

    NASA Astrophysics Data System (ADS)

    Sulaiman, S.; Roshan, A.; Ariffin, M. K. A.

    2013-12-01

    In this paper, a Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material model was used to simulate cutting force and tool temperature during high speed machining (HSM) of AISI 4340 steel. In this simulation work, a tool rake angle ranging from 0° to 20° and a range of cutting speeds between 300 to 550 m/min was investigated. The purpose of this simulation analysis was to find optimum tool rake angle where cutting force is smallest as well as tool temperature is lowest during high speed machining. It was found that cutting forces to have a decreasing trend as rake angle increased to positive direction. The optimum rake angle observed between 10° and 18° due to decrease of cutting force as 20% for all simulated cutting speeds. In addition, increasing cutting tool rake angle over its optimum value had negative influence on tool's performance and led to an increase in cutting temperature. The results give a better understanding and recognition of the cutting tool design for high speed machining processes.

  11. Laser Machining Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 1-year vocational training program to prepare students for entry-level employment as laser machining technicians. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume…

  12. Gaussian Process Regression as a machine learning tool for predicting organic carbon from soil spectra - a machine learning comparison study

    NASA Astrophysics Data System (ADS)

    Schmidt, Andreas; Lausch, Angela; Vogel, Hans-Jörg

    2016-04-01

    Diffuse reflectance spectroscopy as a soil analytical tool is spreading more and more. There is a wide range of possible applications ranging from the point scale (e.g. simple soil samples, drill cores, vertical profile scans) through the field scale to the regional and even global scale (UAV, airborne and space borne instruments, soil reflectance databases). The basic idea is that the soil's reflectance spectrum holds information about its properties (like organic matter content or mineral composition). The relation between soil properties and the observable spectrum is usually not exactly know and is typically derived from statistical methods. Nowadays these methods are classified in the term machine learning, which comprises a vast pool of algorithms and methods for learning the relationship between pairs if input - output data (training data set). Within this pool of methods a Gaussian Process Regression (GPR) is newly emerging method (originating from Bayesian statistics) which is increasingly applied to applications in different fields. For example, it was successfully used to predict vegetation parameters from hyperspectral remote sensing data. In this study we apply GPR to predict soil organic carbon from soil spectroscopy data (400 - 2500 nm). We compare it to more traditional and widely used methods such as Partitial Least Squares Regression (PLSR), Random Forest (RF) and Gradient Boosted Regression Trees (GBRT). All these methods have the common ability to calculate a measure for the variable importance (wavelengths importance). The main advantage of GPR is its ability to also predict the variance of the target parameter. This makes it easy to see whether a prediction is reliable or not. The ability to choose from various covariance functions makes GPR a flexible method. This allows for including different assumptions or a priori knowledge about the data. For this study we use samples from three different locations to test the prediction accuracies. One

  13. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 9: Tool and Die, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  14. Heavy duty precision leveling jacks expedite setup time on horizontal boring mill

    NASA Technical Reports Server (NTRS)

    Dellenbaugh, W.; Jones, C.

    1966-01-01

    Leveling jack is a precise alignment tool which expedites the setup of components or assemblies up to 2500 pounds on horizontal boring mills. This tool eliminates the necessity of wedges and blocks to shim the components to proper position.

  15. High angular accuracy manufacture method of micro v-grooves based on tool alignment by on-machine measurement.

    PubMed

    Zhang, Xiaodong; Jiang, Lili; Zeng, Zhen; Fang, Fengzhou; Liu, Xianlei

    2015-10-19

    Micro v-groove has found wide applications in optical areas as one of the most important structures. However, its performance is significantly affected by its angular geometry accuracy. The diamond cutting has been commonly used as the fabrication method of micro v-groove, but it is still difficult to guarantee the cutting tool angle, which is limited by the measurement accuracy in the manufacture and mounting of the diamond tool. A cutting tool alignment method based on the on-machine measurement is proposed to improve the fabricated quality of the v-groove angle. An on-machine probe is employed to scan the v-groove geometrical deviation precisely. The system errors model, data processing algorithm and tool alignment methods are analyzed in details. Experimental results show that the measurement standard deviation within 0.01° can be achieved. Retro-reflection mirrors are fabricated and measured finally by the proposed method for verification. PMID:26480443

  16. A diagnostic tool for basic daily quality assurance of a Tomotherapy Hi*Art machine.

    PubMed

    Van de Vondel, Iwein; Tournel, Koen; Verellen, Dirk; Duchateau, Michael; Lelie, Steven; Storme, Guy

    2009-01-01

    To investigate and evaluate the use of an in-house developed diagnostic software tool using the imaging detector data for a quick daily quality assurance check of the output (dose) and lateral profile (cone) of a tomotherapy Hi*Art system. The Hi*Art treatment system is a radiation therapy machine for delivering intensity modulated radiation therapy (IMRT) in a helical fashion with an integrated CT scanner used for improved patient positioning before treatment. Since the system was developed specifically for IMRT, flat fields can be obtained by modulating the beam and therefore the flattening filter could be omitted. Because of this, the field has a cone-like profile in both lateral and transversal directions. Patients are treated in a helical fashion with a tight pitch and a constant gantry rotation speed, while modulation is performed by a binary MLC. Consequently dose output per time-unit (dose rate) as well as the shape of the cone-profile are very important for correct patient treatment and should be closely monitored. However, using the company-provided initial tools and conventional dosimetry, this can be a time consuming daily procedure. The aim of this work is to develop a fast, automated method of quality assurance based on the detector signal. A software tool called "tomocheck" running on the operation station has been developed to evaluate the output (dose rate) and the lateral cone profile (energy) of the Hi*Art system, comparing actual output and cone profile with a reference (previously approved against ionization chamber measurements). This is done by using the data of the 640 on-board detector array that are directly retrieved and processed after a specific QA procedure. The detector file consists of the CT detector data and the three monitoring dose chamber readings over a time period of 200 sec. To evaluate the method, the system was benchmarked against ionization chamber measurements and classical IMRT QA methods. Action levels (final status

  17. Machinability of hastelloy C-276 using Hot-pressed sintered Ti(C7N3)-based cermet cutting tools

    NASA Astrophysics Data System (ADS)

    Xu, Kaitao; Zou, Bin; Huang, Chuanzhen; Yao, Yang; Zhou, Huijun; Liu, Zhanqiang

    2015-05-01

    C-276 nickel-based alloy is a difficult-to-cut material. In high-speed machining of Hastelloy C-276, notching is a prominent failure mode due to high mechanical properties of work piece, which results in the short tool life and low productivity. In this paper, a newly developed Ti(C7N3)-based cermet insert manufactured by a hot-pressing method is used to machine the C-276 nickel-based alloy, and its cutting performances are studied. Based on orthogonal experiment method, the influence of cutting parameters on tool life, material removal rates and surface roughness are investigated. Experimental research results indicate that the optimal cutting condition is a cutting speed of 50 m/min, depth of cut of 0.4 mm and feed rate of 0.15 mm/r if the tool life and material removal rates are considered comprehensively. In this case, the tool life is 32 min and material removal rates are 3000 mm3/min, which is appropriate to the rough machining. If the tool life and surface roughness are considered, the better cutting condition is a cutting speed of 75 m/min, depth of cut of 0.6 mm and feed rate of 0.1 mm/r. In this case, the surface roughness is 0.59μm. Notch wear, flank wear, chipping at the tool nose, built-up edge(BUE) and micro-cracks are found when Ti(C7N3)-based cermet insert turned Hastelloy C-276. Oxidation, adhesive, abrasive and diffusion are the wear mechanisms, which can be investigated by the observations of scanning electron microscope and energy-dispersive spectroscopy. This research will help to guide studies on the evaluation of machining parameters to further advance the productivity of nickel based alloy Hastelloy C-276 machining.

  18. Study on the auto-leveling adjustment vibration isolation system for the ultra-precision machine tool

    NASA Astrophysics Data System (ADS)

    Zou, XiCong; Li, ZengQiang; Zhao, XueSen; Sun, Tao; Zhang, KunPeng

    2014-08-01

    The requirement of the vibration isolation system for ultra-precision machine tool was extremely stringent. However, most of the isolation systems currently cannot meet the requirement. Therefore, it is urgently needed to design a new vibration isolation system to fulfill the strict vibration capability required by ultra-precision machine tool. In this paper the structure and principle of the conventional vibration isolation systems composed of air springs were first elucidated thoroughly. Based on these knowledge, we have designed a vibration isolation system with the function of auto-leveling adjustment for a home-made ultra-precision machine tool. The capability of vibration isolation system was validated by an experimental method, in which acceleration-frequency curves were recorded. And post data processing including the analyzing the cut-off frequency and amplitude attenuation were followed. The experimental results demonstrated that the air spring vibration isolation system designed in this paper has the capability to effectively isolate the vibration from the ground: it has a higher attenuation ratio for vibration with a frequency beyond 3 Hz, which preferably meet the vibration isolation requirement of the ultra-precision machine tool.

  19. Development of Curriculum for a Non-Traditional Machine Tool Technology Program Accessible to the Physically Handicapped. Dissemination Report.

    ERIC Educational Resources Information Center

    Chabot Coll., Hayward, CA.

    This report of a project to develop curricula for a model program for computerized numerical control in the machine tool technology area begins with a discussion of accessibility in vocational/technical programs. An overview of the laws requiring program accessibility is provided. Problems encountered in program accessibility and their solutions…

  20. Device for gripping and raising tamping tools or for holding raised tamping tools in a tamping machine which is especially used for the packing of coking coal

    SciTech Connect

    Leibrock, K.; Killich, H.-J.

    1985-08-06

    In a device for gripping and lifting tamping tools or for holding raised tamping tools in a tamping machine, the individual tamping tools rods are clamped in abutments by slideable clamping members. In the device for lifting tamping tools, a controllable working cylinder, connected to each abutment raises and lowers the abutment. An additional non-controllable cylinder is connected to the clamping member which has cylinder chambers which are connected to a non-pressurized tank of working fluid. This cylinder opposes the movement of the abutment because of the volume displaced from the cylinder chambers. At the initiation of the lifting stroke, the clamping member is pulled tightly into the abutment and thus the tamping tool rod is clamped and lifted along therewith. At the beginning of the lowering motion of the abutment, the clamping member is disengaged by the action of the cylinder, thus releasing the tamping tool. In the device, for holding the raised tamping tools, the abutment is affixed to the frame of the tamping machine, while the clamping member is controlled by a pressurized cylinder for engagement with or disengagement from the abutment.

  1. Tsunami Bores in Kitakami River

    NASA Astrophysics Data System (ADS)

    Tolkova, Elena; Tanaka, Hitoshi

    2016-07-01

    The 2011 Tohoku tsunami entered the Kitakami river and propagated there as a train of shock waves, recorded with a 1-min interval at water level stations at Fukuchi, Iino, and the weir 17.2 km from the mouth, where the bulk of the wave was reflected back. The records showed that each bore kept its shape and identity as it traveled a 10.9-km-path Fukuchi-Iino-weir-Iino. Shock handling based on the cross-river integrated classical shock conditions was applied to reconstruct the flow velocity time histories at the measurement sites, to estimate inflow into the river at each site, to evaluate the wave heights of incident and reflected tsunami bores near the weir, and to estimate propagation speed of the individual bores. Theoretical predictions are verified against the measurements. We discuss experiences of exercising the shock conditions with actual tsunami measurements in the Kitakami river, and test applicability of the shallow-water approximation for describing tsunami bores with heights ranging from 0.3 to 4 m in a river segment with a depth of 3-4 m.

  2. Relevance vector machines as a tool for forecasting geomagnetic storms during years 1996-2007

    NASA Astrophysics Data System (ADS)

    Andriyas, T.; Andriyas, S.

    2015-04-01

    In this paper, we investigate the use of relevance vector machine (RVM) as a learning tool in order to generate 1-h (one hour) ahead forecasts for geomagnetic storms driven by the interaction of the solar wind with the Earth's magnetosphere during the years 1996-2007. This epoch included solar cycle 23 with storms that were both ICME (interplanetary coronal mass ejection) and CIR (corotating interaction region) driven. Merged plasma and magnetic field measurements of the solar wind from the Advanced Composition Explorer (ACE) and WIND satellites located upstream of the Earth's magnetosphere at 1-h cadence were used as inputs to the model. The magnetospheric response to the solar wind driving measured by the disturbance storm time or the Dst index (measured in nT) was used as the output to be forecasted. The model was first tested on previously reported storms in Wu and Lundstedt (1997) and it gave a linear correlation coefficient, ρ, of above 90% and prediction efficiency (PE) above 80%. During 1996-2007, several storms (within each year) were chosen as test cases to analyze the forecasting robustness of the model. The top three forecasts per year were analyzed to assess the generalization ability of the model. These included storms with varying intensities ranging from weak (-53.01 nT) to strong (-422.02 nT) and durations (119-445 h). The top RVM forecast in a given year had ρ above 85% (87.00-96.85%), PE > 73 % (73.59-93.59%), and a root mean square error (RMSE) ranging from 9.31 to 33.45 nT. A qualitative comparison is made with model forecasts previously reported by Ji et al. (2012). We found that the robustness of the model with regards to fast learning and generating forecasts within acceptable error bounds makes it a very good proposition as a prediction tool (given the solar wind parameters) for space weather monitoring.

  3. SKYNET: an efficient and robust neural network training tool for machine learning in astronomy

    NASA Astrophysics Data System (ADS)

    Graff, Philip; Feroz, Farhan; Hobson, Michael P.; Lasenby, Anthony

    2014-06-01

    We present the first public release of our generic neural network training algorithm, called SKYNET. This efficient and robust machine learning tool is able to train large and deep feed-forward neural networks, including autoencoders, for use in a wide range of supervised and unsupervised learning applications, such as regression, classification, density estimation, clustering and dimensionality reduction. SKYNET uses a `pre-training' method to obtain a set of network parameters that has empirically been shown to be close to a good solution, followed by further optimization using a regularized variant of Newton's method, where the level of regularization is determined and adjusted automatically; the latter uses second-order derivative information to improve convergence, but without the need to evaluate or store the full Hessian matrix, by using a fast approximate method to calculate Hessian-vector products. This combination of methods allows for the training of complicated networks that are difficult to optimize using standard backpropagation techniques. SKYNET employs convergence criteria that naturally prevent overfitting, and also includes a fast algorithm for estimating the accuracy of network outputs. The utility and flexibility of SKYNET are demonstrated by application to a number of toy problems, and to astronomical problems focusing on the recovery of structure from blurred and noisy images, the identification of gamma-ray bursters, and the compression and denoising of galaxy images. The SKYNET software, which is implemented in standard ANSI C and fully parallelized using MPI, is available at http://www.mrao.cam.ac.uk/software/skynet/.

  4. Adaptive vibration control using synchronous demodulation with machine tool controller motor commutation

    DOEpatents

    Hopkins, David James

    2008-05-13

    A control system and method for actively reducing vibration in a spindle housing caused by unbalance forces on a rotating spindle, by measuring the force-induced spindle-housing motion, determining control signals based on synchronous demodulation, and provide compensation for the measured displacement to cancel or otherwise reduce or attenuate the vibration. In particular, the synchronous demodulation technique is performed to recover a measured spindle housing displacement signal related only to the rotation of a machine tool spindle, and consequently rejects measured displacement not related to spindle motion or synchronous to a cycle of revolution. Furthermore, the controller actuates at least one voice-coil (VC) motor, to cancel the original force-induced motion, and adapts the magnitude of voice coil signal until this measured displacement signal is brought to a null. In order to adjust the signal to a null, it must have the correct phase relative to the spindle angle. The feedback phase signal is used to adjust a common (to both outputs) commutation offset register (offset relative to spindle encoder angle) to force the feedback phase signal output to a null. Once both of these feedback signals are null, the system is compensating properly for the spindle-induced motion.

  5. Applying CBR to machine tool product configuration design oriented to customer requirements

    NASA Astrophysics Data System (ADS)

    Wang, Pengjia; Gong, Yadong; Xie, Hualong; Liu, Yongxian; Nee, Andrew Yehching

    2016-03-01

    Product customization is a trend in the current market-oriented manufacturing environment. However, deduction from customer requirements to design results and evaluation of design alternatives are still heavily reliant on the designer's experience and knowledge. To solve the problem of fuzziness and uncertainty of customer requirements in product configuration, an analysis method based on the grey rough model is presented. The customer requirements can be converted into technical characteristics effectively. In addition, an optimization decision model for product planning is established to help the enterprises select the key technical characteristics under the constraints of cost and time to serve the customer to maximal satisfaction. A new case retrieval approach that combines the self-organizing map and fuzzy similarity priority ratio method is proposed in case-based design. The self-organizing map can reduce the retrieval range and increase the retrieval efficiency, and the fuzzy similarity priority ratio method can evaluate the similarity of cases comprehensively. To ensure that the final case has the best overall performance, an evaluation method of similar cases based on grey correlation analysis is proposed to evaluate similar cases to select the most suitable case. Furthermore, a computer-aided system is developed using MATLAB GUI to assist the product configuration design. The actual example and result on an ETC series machine tool product show that the proposed method is effective, rapid and accurate in the process of product configuration. The proposed methodology provides a detailed instruction for the product configuration design oriented to customer requirements.

  6. Parametric Optimization of Wire Electrical Discharge Machining of Powder Metallurgical Cold Worked Tool Steel using Taguchi Method

    NASA Astrophysics Data System (ADS)

    Sudhakara, Dara; Prasanthi, Guvvala

    2016-08-01

    Wire Cut EDM is an unconventional machining process used to build components of complex shape. The current work mainly deals with optimization of surface roughness while machining P/M CW TOOL STEEL by Wire cut EDM using Taguchi method. The process parameters of the Wire Cut EDM is ON, OFF, IP, SV, WT, and WP. L27 OA is used for to design of the experiments for conducting experimentation. In order to find out the effecting parameters on the surface roughness, ANOVA analysis is engaged. The optimum levels for getting minimum surface roughness is ON = 108 µs, OFF = 63 µs, IP = 11 A, SV = 68 V and WT = 8 g.

  7. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  8. Dust Emission Induced By Friction Modifications At Tool Chip Interface In Dry Machining In MMC{sub p}

    SciTech Connect

    Kremer, Arnaud; El Mansori, Mohamed

    2011-01-17

    This paper investigates the relationship between dust emission and tribological conditions at the tool-chip interface when machining Metal Matrix composite reinforced with particles (MMCp) in dry mode. Machining generates aerosols that can easily be inhaled by workers. Aerosols may be composed of oil mist, tool material or alloying elements of workpiece material. Bar turning tests were conducted on a 2009 aluminum alloy reinforced with different level of Silicon Carbide particles (15, 25 and 35% of SiCp). Variety of PCD tools and nanostructured diamond coatings were used to analyze their performances on air pollution. A spectrometer was used to detect airborne aerosol particles in the size range between 0.3{mu}m to 20 {mu}m and to sort them in 15 size channels in real time. It was used to compare the effects of test parameters on dust emission. Observations of tool face and chip morphology reveal the importance of friction phenomena. It was demonstrated that level of friction modifies chip curvature and dust emission. The increase of level of reinforcement increase the chip segmentation and decrease the contact length and friction area. A ''running in'' phenomenon with important dust emission appeared with PCD tool due to the tool rake face flatness. In addition dust generation is more sensitive to edge integrity than power consumption.

  9. Instantaneous scale of fluctuation using Kalman-TFD and applications in machine tool monitoring

    NASA Astrophysics Data System (ADS)

    Madhavan, P. G.

    1997-10-01

    A new theory of random fields based on the concept of local averaging was developed in the 80s where the second-order properties of the random fields are characterized by the variance function. Certain asymptotic properties of the variance function lead to the definition of a scalar called the 'scale of fluctuation,' which has many interesting properties. A non- parametric method of estimating instantaneous scale of fluctuation is developed using the time-varying model-based time-frequency distribution. A wide range of random processes can be modeled by appropriate state-space models with white process noise. For properly defined state transition matrices and observation vectors, the states estimated using Kalman filtering or smoothing algorithms provide the estimated time-frequency distribution (Kalman-TFD). Using Kalman-TFD, the instantaneous scale of fluctuation is estimated. Performance of this estimator is compared to other instantaneous and block methods using the coefficient of variation of the estimators. The Kalman-TFD-based scale of fluctuation estimator has a coefficient of variation of 6% where as other methods yield coefficients of variation greater than 35%. The instantaneous scale of fluctuation quantifies the temporal variability of the underlying system and possible resultant limit- cycle oscillations. Tests with real vibration data from machine tools before and during chatter show that the estimated instantaneous scale of fluctuation may permit on-line prediction of chatter development many hundreds of milliseconds in advance. To explain the behavior of the estimated instantaneous scale of fluctuation during pre-chatter period, detailed simulations were undertaken which revealed that the random process during pre- chatter condition goes through an increase in 'degrees-of-freedom' or its unit standard deviation contour volume.

  10. Atmospheric noise of a breaking tidal bore.

    PubMed

    Chanson, Hubert

    2016-01-01

    A tidal bore is a surge of waters propagating upstream in an estuary as the tidal flow turns to rising and the flood tide propagates into a funnel-shaped system. Large tidal bores have a marked breaking roller. The sounds generated by breaking tidal bores were herein investigated in the field (Qiantang River) and in laboratory. The sound pressure record showed two dominant periods, with some similarity with an earlier study [Chanson (2009). J. Acoust. Soc. Am. 125(6), 3561-3568]. The two distinct phases were the incoming tidal bore when the sound amplitude increased with the approaching bore, and the passage of the tidal bore in front of the microphone when loud and powerful noises were heard. The dominant frequency ranged from 57 to 131 Hz in the Qiantang River bore. A comparison between laboratory and prototype tidal bores illustrated both common features and differences. The low pitch sound of the breaking bore had a dominant frequency close to the collective oscillations of bubble clouds, which could be modeled with a bubble cloud model using a transverse dimension of the bore roller. The findings suggest that this model might be over simplistic in the case of a powerful breaking bore, like that of the Qiantang River. PMID:26827000

  11. User's manual for tooth contact analysis of face-milled spiral bevel gears with given machine-tool settings

    NASA Technical Reports Server (NTRS)

    Litvin, Faydor L.; Zhang, YI; Chen, Jui-Sheng

    1991-01-01

    Research was performed to develop a computer program that will: (1) simulate the meshing and bearing contact for face milled spiral beval gears with given machine tool settings; and (2) to obtain the output, some of the data is required for hydrodynamic analysis. It is assumed that the machine tool settings and the blank data will be taken from the Gleason summaries. The theoretical aspects of the program are based on 'Local Synthesis and Tooth Contact Analysis of Face Mill Milled Spiral Bevel Gears'. The difference between the computer programs developed herein and the other one is as follows: (1) the mean contact point of tooth surfaces for gears with given machine tool settings must be determined iteratively, while parameters (H and V) are changed (H represents displacement along the pinion axis, V represents the gear displacement that is perpendicular to the plane drawn through the axes of the pinion and the gear of their initial positions), this means that when V differs from zero, the axis of the pionion and the gear are crossed but not intersected; (2) in addition to the regular output data (transmission errors and bearing contact), the new computer program provides information about the contacting force for each contact point and the sliding and the so-called rolling velocity. The following topics are covered: (1) instructions for the users as to how to insert the input data; (2) explanations regarding the output data; (3) numerical example; and (4) listing of the program.

  12. NETS - A NEURAL NETWORK DEVELOPMENT TOOL, VERSION 3.0 (MACHINE INDEPENDENT VERSION)

    NASA Technical Reports Server (NTRS)

    Baffes, P. T.

    1994-01-01

    NETS, A Tool for the Development and Evaluation of Neural Networks, provides a simulation of Neural Network algorithms plus an environment for developing such algorithms. Neural Networks are a class of systems modeled after the human brain. Artificial Neural Networks are formed from hundreds or thousands of simulated neurons, connected to each other in a manner similar to brain neurons. Problems which involve pattern matching readily fit the class of problems which NETS is designed to solve. NETS uses the back propagation learning method for all of the networks which it creates. The nodes of a network are usually grouped together into clumps called layers. Generally, a network will have an input layer through which the various environment stimuli are presented to the network, and an output layer for determining the network's response. The number of nodes in these two layers is usually tied to some features of the problem being solved. Other layers, which form intermediate stops between the input and output layers, are called hidden layers. NETS allows the user to customize the patterns of connections between layers of a network. NETS also provides features for saving the weight values of a network during the learning process, which allows for more precise control over the learning process. NETS is an interpreter. Its method of execution is the familiar "read-evaluate-print" loop found in interpreted languages such as BASIC and LISP. The user is presented with a prompt which is the simulator's way of asking for input. After a command is issued, NETS will attempt to evaluate the command, which may produce more prompts requesting specific information or an error if the command is not understood. The typical process involved when using NETS consists of translating the problem into a format which uses input/output pairs, designing a network configuration for the problem, and finally training the network with input/output pairs until an acceptable error is reached. NETS

  13. Improving air traffic control: Proving new tools or approving the joint human-machine system?

    NASA Technical Reports Server (NTRS)

    Gaillard, Irene; Leroux, Marcel

    1994-01-01

    From the description of a field problem (i.e., designing decision aids for air traffic controllers), this paper points out how a cognitive engineering approach provides the milestones for the evaluation of future joint human-machine systems.

  14. Study of Tool Wear Mechanisms and Mathematical Modeling of Flank Wear During Machining of Ti Alloy (Ti6Al4V)

    NASA Astrophysics Data System (ADS)

    Chetan; Narasimhulu, A.; Ghosh, S.; Rao, P. V.

    2014-12-01

    Machinability of titanium is poor due to its low thermal conductivity and high chemical affinity. Lower thermal conductivity of titanium alloy is undesirable on the part of cutting tool causing extensive tool wear. The main task of this work is to predict the various wear mechanisms involved during machining of Ti alloy (Ti6Al4V) and to formulate an analytical mathematical tool wear model for the same. It has been found from various experiments that adhesive and diffusion wear are the dominating wear during machining of Ti alloy with PVD coated tungsten carbide tool. It is also clear from the experiments that the tool wear increases with the increase in cutting parameters like speed, feed and depth of cut. The wear model was validated by carrying out dry machining of Ti alloy at suitable cutting conditions. It has been found that the wear model is able to predict the flank wear suitably under gentle cutting conditions.

  15. High performance projectile seal development for non perfect railgun bores

    SciTech Connect

    Wolfe, T.R.; Vine, F.E. Le; Riedy, P.E.; Panlasigui, A.; Hawke, R.S.; Susoeff, A.R.

    1997-01-01

    The sealing of high pressure gas behind an accelerating projectile has been developed over centuries of use in conventional guns and cannons. The principal concern was propulsion efficiency and trajectory accuracy and repeatability. The development of guns for use as high pressure equation-of-state (EOS) research tools, increased the importance of better seals to prevent gas leakage from interfering with the experimental targets. The development of plasma driven railguns has further increased the need for higher quality seals to prevent gas and plasma blow-by. This paper summarizes more than a decade of effort to meet these increased requirements. In small bore railguns, the first improvement was prompted by the need to contain the propulsive plasma behind the projectile to avoid the initiation of current conducting paths in front of the projectile. The second major requirements arose from the development of a railgun to serve as an EOS tool where it was necessary to maintain an evacuated region in front of the projectile throughout the acceleration process. More recently, the techniques developed for the small bore guns have been applied to large bore railguns and electro-thermal chemical guns in order to maximize their propulsion efficiency. Furthermore, large bore railguns are often less rigid and less straight than conventional homogeneous material guns. Hence, techniques to maintain seals in non perfect, non homogeneous material launchers have been developed and are included in this paper.

  16. Fast ignition without hole boring.

    PubMed

    Hain, S; Mulser, P

    2001-02-01

    A fast-ignitor scheme for inertial confinement fusion is proposed which works without hole boring. It is shown that a thermonuclear burn wave starts from the pellet corona when an adequate amount of energy (typically 10 kJ) is deposited in the critical layer by a petawatt laser ("coronal ignition"). Burn efficiencies as high as predicted for standard central spark ignition are achieved. In addition, the scheme is surprisingly insensitive to large deviations from spherical precompression symmetry. It may open a new prospect for direct drive. PMID:11177998

  17. Effect of biomimetic coupling units' morphologies on rolling contact fatigue wear resistance of steel from machine tool rolling tracks

    NASA Astrophysics Data System (ADS)

    Yang, Wanshi; Zhou, Hong; Sun, Liang; Wang, Chuanwei; Chen, Zhikai

    2014-04-01

    The rolling contact fatigue wear resistance plays an important role on ensuring machining precision of machine tool using rolling tracks. Bio-inspired wearable surfaces with the alternated hardness were prepared on the specimen of steel material from machine tool rolling tracks by biomimetic coupling laser remelting method to imitate biological coupling principle. The microstructures and micromorphologies of bionic units in different sizes were characterized by optical microscope. The specimens with bionic units in different sizes and distributions were tested for rolling contact fatigue wear resistance. Combining the finite element analysis and the results of wear tests, a discussion on rolling contact fatigue wear was had. The specimens with bionic units had better rolling contact fatigue wear resistance than the untreated one, while the specimens with bionic units in the alternative depth's distributions present a better rolling contact fatigue wear resistance than the ones with bionic units in the single depth's distribution. It attributed to the alternative distribution made further improvement on the dispersion of depth of stress concentration.

  18. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 4: Manufacturing Engineering Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  19. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 6: Welding, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  20. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 10: Computer-Aided Drafting & Design, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  1. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 1: Executive Summary, of a 15-Volume Set of Skills Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    The Machine Tool Advanced Skills Technology (MAST) consortium was formed to address the shortage of skilled workers for the machine tools and metals-related industries. Featuring six of the nation's leading advanced technology centers, the MAST consortium developed, tested, and disseminated industry-specific skill standards and model curricula for…

  2. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 14: Automated Equipment Technician (CIM), of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  3. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 2: Career Development, General Education and Remediation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  4. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 15: Administrative Information, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This volume developed by the Machine Tool Advanced Skill Technology (MAST) program contains key administrative documents and provides additional sources for machine tool and precision manufacturing information and important points of contact in the industry. The document contains the following sections: a foreword; grant award letter; timeline for…

  5. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 5: Mold Making, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational speciality areas within the U.S. machine tool and metals-related…

  6. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 11: Computer-Aided Manufacturing & Advanced CNC, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  7. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 7: Industrial Maintenance Technology, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  8. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 8: Sheet Metal & Composites, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  9. Machine Tool Advanced Skills Technology (MAST). Common Ground: Toward a Standards-Based Training System for the U.S. Machine Tool and Metal Related Industries. Volume 12: Instrumentation, of a 15-Volume Set of Skill Standards and Curriculum Training Materials for the Precision Manufacturing Industry.

    ERIC Educational Resources Information Center

    Texas State Technical Coll., Waco.

    This document is intended to help education and training institutions deliver the Machine Tool Advanced Skills Technology (MAST) curriculum to a variety of individuals and organizations. MAST consists of industry-specific skill standards and model curricula for 15 occupational specialty areas within the U.S. machine tool and metals-related…

  10. A tunnel boring system for the Yucca Mountain Project

    SciTech Connect

    Short, S.N.

    1994-12-31

    Design of the Yucca Mountain Project (YMP) tunnel boring machine (TBM) and backup began in June of 1993, with fabrication, machining and light assembly proceeding through to the end of the year. The original specifications for the project were contained in the request for quote for the YMP TBM and in Construction & Tunneling Services proposal document. As with all complex custom assignments, much of the finer details of the definition of the final scope of delivery was concurrent with the design effort itself. The summation of this effort is described in this paper. The major technical scope of the machine delivery is defined by the parameters listed in TABLE 1. Within the confines of the installed power and design excavation rates, the final product has been tailored to suit the particular needs of the project.

  11. Development of a State Machine Sequencer for the Keck Interferometer: Evolution, Development and Lessons Learned using a CASE Tool Approach

    NASA Technical Reports Server (NTRS)

    Rede, Leonard J.; Booth, Andrew; Hsieh, Jonathon; Summer, Kellee

    2004-01-01

    This paper presents a discussion of the evolution of a sequencer from a simple EPICS (Experimental Physics and Industrial Control System) based sequencer into a complex implementation designed utilizing UML (Unified Modeling Language) methodologies and a CASE (Computer Aided Software Engineering) tool approach. The main purpose of the sequencer (called the IF Sequencer) is to provide overall control of the Keck Interferometer to enable science operations be carried out by a single operator (and/or observer). The interferometer links the two 10m telescopes of the W. M. Keck Observatory at Mauna Kea, Hawaii. The IF Sequencer is a high-level, multi-threaded, Hare1 finite state machine, software program designed to orchestrate several lower-level hardware and software hard real time subsystems that must perform their work in a specific and sequential order. The sequencing need not be done in hard real-time. Each state machine thread commands either a high-speed real-time multiple mode embedded controller via CORB A, or slower controllers via EPICS Channel Access interfaces. The overall operation of the system is simplified by the automation. The UML is discussed and our use of it to implement the sequencer is presented. The decision to use the Rhapsody product as our CASE tool is explained and reflected upon. Most importantly, a section on lessons learned is presented and the difficulty of integrating CASE tool automatically generated C++ code into a large control system consisting of multiple infrastructures is presented.

  12. Quality Designed Twin Wire Arc Spraying of Aluminum Bores

    NASA Astrophysics Data System (ADS)

    König, Johannes; Lahres, Michael; Methner, Oliver

    2015-01-01

    After 125 years of development in combustion engines, the attractiveness of these powerplants still gains a great deal of attention. The efficiency of engines has been increased continuously through numerous innovations during the last years. Especially in the field of motor engineering, consequent friction optimization leads to cost-effective fuel consumption advantages and a CO2 reduction. This is the motivation and adjusting lever of NANOSLIDE® from Mercedes-Benz. The twin wire arc-spraying process of the aluminum bore creates a thin, iron-carbon-alloyed coating which is surface-finished through honing. Due to the continuous development in engines, the coating strategies must be adapted in parallel to achieve a quality-conformed coating result. The most important factors to this end are the controlled indemnification of a minimal coating thickness and a homogeneous coating deposition of the complete bore. A specific system enables the measuring and adjusting of the part and the central plunging of the coating torch into the bore to achieve a homogeneous coating thickness. Before and after measurement of the bore diameter enables conclusions about the coating thickness. A software tool specifically developed for coating deposition can transfer this information to a model that predicts the coating deposition as a function of the coating strategy.

  13. Tool & Die and EDM Series. Educational Resources for the Machine Tool Industry. Course Syllabi, Instructor's Handbook, [and] Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment as tool and die makers. The program was developed through a modification of the DACUM (Developing a Curriculum) technique. The course syllabi volume begins with…

  14. Automated cell analysis tool for a genome-wide RNAi screen with support vector machine based supervised learning

    NASA Astrophysics Data System (ADS)

    Remmele, Steffen; Ritzerfeld, Julia; Nickel, Walter; Hesser, Jürgen

    2011-03-01

    RNAi-based high-throughput microscopy screens have become an important tool in biological sciences in order to decrypt mostly unknown biological functions of human genes. However, manual analysis is impossible for such screens since the amount of image data sets can often be in the hundred thousands. Reliable automated tools are thus required to analyse the fluorescence microscopy image data sets usually containing two or more reaction channels. The herein presented image analysis tool is designed to analyse an RNAi screen investigating the intracellular trafficking and targeting of acylated Src kinases. In this specific screen, a data set consists of three reaction channels and the investigated cells can appear in different phenotypes. The main issue of the image processing task is an automatic cell segmentation which has to be robust and accurate for all different phenotypes and a successive phenotype classification. The cell segmentation is done in two steps by segmenting the cell nuclei first and then using a classifier-enhanced region growing on basis of the cell nuclei to segment the cells. The classification of the cells is realized by a support vector machine which has to be trained manually using supervised learning. Furthermore, the tool is brightness invariant allowing different staining quality and it provides a quality control that copes with typical defects during preparation and acquisition. A first version of the tool has already been successfully applied for an RNAi-screen containing three hundred thousand image data sets and the SVM extended version is designed for additional screens.

  15. High Speed Machining of Bio-Titanium Alloy with a Binder-Less PcBN Tool

    NASA Astrophysics Data System (ADS)

    Hirosaki, Kenichi; Shintani, Kazuhiro; Kato, Hideharu; Asakura, Fumi; Matsuo, Kazuya

    Using a binder-less PcBN tool, improvement of processing efficiency was tried in machining of a vanadium-free titanium alloy, Ti-6Al-2Nb-1Ta which was recently applied for a surgical implant material. The tool which is prepared through the direct conversion sintering of h-BN under both high pressure and temperature, exhibits an improved high thermal durability. It was confirmed that a binder-less PcBN tool exhibited lower flank wear and kept sharper cutting edge compared to the tools made of materials such as sintered carbide, conventional PcBN and polycrystalline diamond with Co-based binder, after turning in cutting speed of 4.2m/s, feed rate of 0.15mm/rev, depth of cut of 0.5mm under an application of a high pressure coolant. Also, milling tests were conducted with a radius end mill tool whose tip was made of the binder-less PcBN material. As a result, the possibility of high speed milling at cutting speed of 8.3m/s was found.

  16. Large-bore pipe decontamination

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    The decontamination and decommissioning (D and D) of 1200 buildings within the US Department of Energy-Office of Environmental Management (DOE-EM) Complex will require the disposition of miles of pipe. The disposition of large-bore pipe, in particular, presents difficulties in the area of decontamination and characterization. The pipe is potentially contaminated internally as well as externally. This situation requires a system capable of decontaminating and characterizing both the inside and outside of the pipe. Current decontamination and characterization systems are not designed for application to this geometry, making the direct disposal of piping systems necessary in many cases. The pipe often creates voids in the disposal cell, which requires the pipe to be cut in half or filled with a grout material. These methods are labor intensive and costly to perform on large volumes of pipe. Direct disposal does not take advantage of recycling, which could provide monetary dividends. To facilitate the decontamination and characterization of large-bore piping and thereby reduce the volume of piping required for disposal, a detailed analysis will be conducted to document the pipe remediation problem set; determine potential technologies to solve this remediation problem set; design and laboratory test potential decontamination and characterization technologies; fabricate a prototype system; provide a cost-benefit analysis of the proposed system; and transfer the technology to industry. This report summarizes the activities performed during fiscal year 1997 and describes the planned activities for fiscal year 1998. Accomplishments for FY97 include the development of the applicable and relevant and appropriate regulations, the screening of decontamination and characterization technologies, and the selection and initial design of the decontamination system.

  17. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 9 2011-10-01 2011-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). Separate...

  18. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 9 2010-10-01 2010-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). Separate...

  19. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 9 2013-10-01 2013-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). Separate...

  20. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 9 2014-10-01 2014-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). Separate...

  1. 49 CFR 1242.28 - Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 9 2012-10-01 2012-10-01 false Roadway machines, small tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). 1242.28 Section 1242.28 Transportation Other... tools and supplies, and snow removal (accounts XX-19-36 to XX-19-38, inclusive). Separate...

  2. Generated spiral bevel gears - Optimal machine-tool settings and tooth contact analysis

    NASA Technical Reports Server (NTRS)

    Litvin, F. L.; Tsung, W.-J.; Coy, J. J.; Heine, C.

    1985-01-01

    Geometry and kinematic errors were studied for Gleason generated spiral bevel gears. A new method was devised for choosing optimal machine settings. These settings provide zero kinematic errors and an improved bearing contact. The kinematic errors are a major source of noise and vibration in spiral bevel gears. The improved bearing contact gives improved conditions for lubrication. A computer program for tooth contact analysis was developed, and thereby the new generation process was confirmed. The new process is governed by the requirement that during the generation process there is directional constancy of the common normal of the contacting surfaces for generator and generated surfaces of pinion and gear.

  3. Generated spiral bevel gears: Optimal machine-tool settings and tooth contact analysis

    NASA Technical Reports Server (NTRS)

    Litvin, F. L.; Tsung, W. J.; Coy, J. J.; Heine, C.

    1985-01-01

    Geometry and kinematic errors were studied for Gleason generated spiral bevel gears. A new method was devised for choosing optimal machine settings. These settings provide zero kinematic errors and an improved bearing contact. The kinematic errors are a major source of noise and vibration in spiral bevel gears. The improved bearing contact gives improved conditions for lubrication. A computer program for tooth contact analysis was developed, and thereby the new generation process was confirmed. The new process is governed by the requirement that during the generation process there is directional constancy of the common normal of the contacting surfaces for generator and generated surfaces of pinion and gear.

  4. An open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and industrial CAM software.

    PubMed

    Lu, Li; Liu, Shusheng; Shi, Shenggen; Yang, Jianzhong

    2011-10-01

    China-made 5-axis simultaneous contouring CNC machine tool and domestically developed industrial computer-aided manufacture (CAM) technology were used for full crown fabrication and measurement of crown accuracy, with an attempt to establish an open CAM system for dental processing and to promote the introduction of domestic dental computer-aided design (CAD)/CAM system. Commercially available scanning equipment was used to make a basic digital tooth model after preparation of crown, and CAD software that comes with the scanning device was employed to design the crown by using domestic industrial CAM software to process the crown data in order to generate a solid model for machining purpose, and then China-made 5-axis simultaneous contouring CNC machine tool was used to complete machining of the whole crown and the internal accuracy of the crown internal was measured by using 3D-MicroCT. The results showed that China-made 5-axis simultaneous contouring CNC machine tool in combination with domestic industrial CAM technology can be used for crown making and the crown was well positioned in die. The internal accuracy was successfully measured by using 3D-MicroCT. It is concluded that an open CAM system for dentistry on the basis of China-made 5-axis simultaneous contouring CNC machine tool and domestic industrial CAM software has been established, and development of the system will promote the introduction of domestically-produced dental CAD/CAM system. PMID:22038364

  5. Machine vision system: a tool for quality inspection of food and agricultural products.

    PubMed

    Patel, Krishna Kumar; Kar, A; Jha, S N; Khan, M A

    2012-04-01

    Quality inspection of food and agricultural produce are difficult and labor intensive. Simultaneously, with increased expectations for food products of high quality and safety standards, the need for accurate, fast and objective quality determination of these characteristics in food products continues to grow. However, these operations generally in India are manual which is costly as well as unreliable because human decision in identifying quality factors such as appearance, flavor, nutrient, texture, etc., is inconsistent, subjective and slow. Machine vision provides one alternative for an automated, non-destructive and cost-effective technique to accomplish these requirements. This inspection approach based on image analysis and processing has found a variety of different applications in the food industry. Considerable research has highlighted its potential for the inspection and grading of fruits and vegetables, grain quality and characteristic examination and quality evaluation of other food products like bakery products, pizza, cheese, and noodles etc. The objective of this paper is to provide in depth introduction of machine vision system, its components and recent work reported on food and agricultural produce. PMID:23572836

  6. Adaptive Machining Of Large, Somewhat Flexible Parts

    NASA Technical Reports Server (NTRS)

    Gutow, David; Wagner, Garrett; Gilbert, Jeffrey L.; Deily, David

    1996-01-01

    Adaptive machining is method of machining large, somewhat flexible workpieces to close tolerances. Devised for machining precise weld lands on aft skirts of rocket nozzles, but underlying concept generally applicable to precise machining of any of large variety of workpieces deformed by thermal, gravitational, and/or machining forces. For example, in principle, method used to bore precise hole on unanchored end of long cantilever beam.

  7. Process Modeling In Cold Forging Considering The Process-Tool-Machine Interactions

    NASA Astrophysics Data System (ADS)

    Kroiss, Thomas; Engel, Ulf; Merklein, Marion

    2010-06-01

    In this paper, a methodic approach is presented for the determination and modeling of the axial deflection characteristic for the whole system of stroke-controlled press and tooling system. This is realized by a combination of experiment and FE simulation. The press characteristic is uniquely measured in experiment. The tooling system characteristic is determined in FE simulation to avoid experimental investigations on various tooling systems. The stiffnesses of press and tooling system are combined to a substitute stiffness that is integrated into the FE process simulation as a spring element. Non-linear initial effects of the press are modeled with a constant shift factor. The approach was applied to a full forward extrusion process on a press with C-frame. A comparison between experiments and results of the integrated FE simulation model showed a high accuracy of the FE model. The simulation model with integrated deflection characteristic represents the entire process behavior and can be used for the calculation of a mathematical process model based on variant simulations and response surfaces. In a subsequent optimization step, an adjusted process and tool design can be determined, that compensates the influence of the deflections on the workpiece dimensions leading to high workpiece accuracy. Using knowledge on the process behavior, the required number of variant simulations was reduced.

  8. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health.

    PubMed

    Dew, Kristin; Turner, Anne M; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST's design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise. PMID:26958182

  9. PHAST: A Collaborative Machine Translation and Post-Editing Tool for Public Health

    PubMed Central

    Dew, Kristin; Turner, Anne M.; Desai, Loma; Martin, Nathalie; Laurenzi, Adrian; Kirchhoff, Katrin

    2015-01-01

    This paper describes a novel collaborative machine translation (MT) plus post-editing system called PHAST (Public Health Automatic System for Translation, phastsystem.org), tailored for use in producing multilingual education materials for public health. Its collaborative features highlight a new approach in public health informatics: sharing limited bilingual translation resources via a groupware system. We report here on the design methods and requirements used to develop PHAST and on its evaluation with potential public health users. Our results indicate such a system could be a feasible means of increasing the production of multilingual public health materials by reducing the barriers of time and cost. PHAST’s design can serve as a model for other communities interested in assuring the accuracy of MT through shared language expertise. PMID:26958182

  10. Tool wear monitoring by machine learning techniques and singular spectrum analysis

    NASA Astrophysics Data System (ADS)

    Kilundu, Bovic; Dehombreux, Pierre; Chiementin, Xavier

    2011-01-01

    This paper explores the use of data mining techniques for tool condition monitoring in metal cutting. Pseudo-local singular spectrum analysis (SSA) is performed on vibration signals measured on the toolholder. This is coupled to a band-pass filter to allow definition and extraction of features which are sensitive to tool wear. These features are defined, in some frequency bands, from sums of Fourier coefficients of reconstructed and residual signals obtained by SSA. This study highlights two important aspects: strong relevance of information in high frequency vibration components and benefits of the combination of SSA and band-pass filtering to get rid of useless components (noise).

  11. Successful fabrication of a convex platform PMMA cell-counting slide using a high-precision perpendicular dual-spindle CNC machine tool

    NASA Astrophysics Data System (ADS)

    Chen, Shun-Tong; Chang, Chih-Hsien

    2013-12-01

    This study presents a novel approach to the fabrication of a biomedical-mold for producing convex platform PMMA (poly-methyl-meth-acrylate) slides for counting cells. These slides allow for the microscopic examination of urine sediment cells. Manufacturing of such slides incorporates three important procedures: (1) the development of a tabletop high-precision dual-spindle CNC (computerized numerical control) machine tool; (2) the formation of a boron-doped polycrystalline composite diamond (BD-PCD) wheel-tool on the machine tool developed in procedure (1); and (3) the cutting of a multi-groove-biomedical-mold array using the formed diamond wheel-tool in situ on the developed machine. The machine incorporates a hybrid working platform providing wheel-tool thinning using spark erosion to cut, polish, and deburr microgrooves on NAK80 steel directly. With consideration given for the electrical conductive properties of BD-PCD, the diamond wheel-tool is thinned to a thickness of 5 µm by rotary wire electrical discharge machining. The thinned wheel-tool can grind microgrooves 10 µm wide. An embedded design, which inserts a close fitting precision core into the biomedical-mold to create step-difference (concave inward) of 50 µm in height between the core and the mold, is also proposed and realized. The perpendicular dual-spindles and precision rotary stage are features that allow for biomedical-mold machining without the necessity of uploading and repositioning materials until all tasks are completed. A PMMA biomedical-slide with a plurality of juxtaposed counting chambers is formed and its usefulness verified.

  12. Surface Grinder Operator. Instructor's Guide. Part of Single-Tool Skills Program. Machine Industries Occupations.

    ERIC Educational Resources Information Center

    New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.

    This course, the second one to be published in what is expected to be a series of instructor's guides in the Single-Tool Skills Program, is expected to help meet the need for trained operators in metalworking and is designed for use in the adult education programs of school districts, in Manpower Development and Training Programs, and in secondary…

  13. Tube Alinement for Machining

    NASA Technical Reports Server (NTRS)

    Garcia, J.

    1984-01-01

    Tool with stepped shoulders alines tubes for machining in preparation for welding. Alinement with machine tool axis accurate to within 5 mils (0.13mm) and completed much faster than visual setup by machinist.

  14. An Interaction Network Predicted from Public Data as a Discovery Tool: Application to the Hsp90 Molecular Chaperone Machine

    PubMed Central

    Echeverría, Pablo C.; Bernthaler, Andreas; Dupuis, Pierre; Mayer, Bernd; Picard, Didier

    2011-01-01

    Understanding the functions of proteins requires information about their protein-protein interactions (PPI). The collective effort of the scientific community generates far more data on any given protein than individual experimental approaches. The latter are often too limited to reveal an interactome comprehensively. We developed a workflow for parallel mining of all major PPI databases, containing data from several model organisms, and to integrate data from the literature for a protein of interest. We applied this novel approach to build the PPI network of the human Hsp90 molecular chaperone machine (Hsp90Int) for which previous efforts have yielded limited and poorly overlapping sets of interactors. We demonstrate the power of the Hsp90Int database as a discovery tool by validating the prediction that the Hsp90 co-chaperone Aha1 is involved in nucleocytoplasmic transport. Thus, we both describe how to build a custom database and introduce a powerful new resource for the scientific community. PMID:22022502

  15. Proposal for a lunar tunnel-boring machine

    NASA Astrophysics Data System (ADS)

    Allen, Christopher S.; Cooper, David W.; Davila, David, Jr.; Mahendra, Christopher S.; Tagaras, Michael A.

    1988-05-01

    A need exists for obtaining a safe and habitable lunar base that is free from the hazards of radiation, temperature gradient, and micrometeorites. A device for excavating lunar material and simultaneously generating living space in the subselenian environment was studied at the conceptual level. Preliminary examinations indicate that a device using a mechanical head to shear its way through the lunar material while creating a rigid ceramic-like lining meets design constraints using existing technology. The Lunar Tunneler is totally automated and guided by a laser communication system. There exists the potential for the excavated lunar material to be used in conjunction with a surface mining process for the purpose of the extraction of oxygen and other elements. Experiments into lunar material excavation and further research into the concept of a mechanical Lunar Tunneler are suggested.

  16. Proposal for a lunar tunnel-boring machine

    NASA Technical Reports Server (NTRS)

    Allen, Christopher S.; Cooper, David W.; Davila, David, Jr.; Mahendra, Christopher S.; Tagaras, Michael A.

    1988-01-01

    A need exists for obtaining a safe and habitable lunar base that is free from the hazards of radiation, temperature gradient, and micrometeorites. A device for excavating lunar material and simultaneously generating living space in the subselenian environment was studied at the conceptual level. Preliminary examinations indicate that a device using a mechanical head to shear its way through the lunar material while creating a rigid ceramic-like lining meets design constraints using existing technology. The Lunar Tunneler is totally automated and guided by a laser communication system. There exists the potential for the excavated lunar material to be used in conjunction with a surface mining process for the purpose of the extraction of oxygen and other elements. Experiments into lunar material excavation and further research into the concept of a mechanical Lunar Tunneler are suggested.

  17. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, David E.; Petrini, Richard R.; Carter, Gary W.

    1981-01-01

    An improved rod optic system for inspecting small diameter, deep bores. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90.degree. to minimize optical distortion in examining the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable of examining 1/16 inch diameter and up to 4 inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and right angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  18. Small diameter, deep bore optical inspection system

    DOEpatents

    Lord, D.E.; Petrini, R.R.; Carter, G.W.

    An improved rod optic system for inspecting small diameter, deep bores is described. The system consists of a rod optic system utilizing a curved mirror at the end of the rod lens such that the optical path through the system is bent 90/sup 0/ to minimize optical distortion in examing the sides of a curved bore. The system is particularly useful in the examination of small bores for corrosion, and is capable if examing 1/16 inch diameter and up to 4-inch deep drill holes, for example. The positioning of the curved mirror allows simultaneous viewing from shallow and righ angle points of observation of the same artifact (such as corrosion) in the bore hole. The improved rod optic system may be used for direct eye sighting, or in combination with a still camera or a low-light television monitor; particularly low-light color television.

  19. Application of Machine Learning tools to recognition of molecular patterns in STM images

    NASA Astrophysics Data System (ADS)

    Maksov, Artem; Ziatdinov, Maxim; Fujii, Shintaro; Kiguchi, Manabu; Higashibayashi, Shuhei; Sakurai, Hidehiro; Kalinin, Sergei; Sumpter, Bobby

    The ability to utilize individual molecules and molecular assemblies as data storage elements has motivated scientist for years, concurrent with the continuous effort to shrink a size of data storage devices in microelectronics industry. One of the critical issues in this effort lies in being able to identify individual molecular assembly units (patterns), on a large scale in an automated fashion of complete information extraction. Here we present a novel method of applying machine learning techniques for extraction of positional and rotational information from scanning tunneling microscopy (STM) images of π-bowl sumanene molecules on gold. We use Markov Random Field (MRF) model to decode the polar rotational states for each molecule in a large scale STM image of molecular film. We further develop an algorithm that uses a convolutional Neural Network combined with MRF and input from density functional theory to classify molecules into different azimuthal rotational classes. Our results demonstrate that a molecular film is partitioned into distinctive azimuthal rotational domains consisting typically of 20-30 molecules. In each domain, the ``bowl-down'' molecules are generally surrounded by six nearest neighbor molecules in ``bowl-up'' configuration, and the resultant overall structure form a periodic lattice of rotational and polar states within each domain. Research was supported by the US Department of Energy.

  20. Deformation Twin Nucleation and Growth Characterization in Magnesium Alloys Using Novel EBSD Pattern Analysis and Machine Learning Tools

    NASA Astrophysics Data System (ADS)

    Rampton, Travis M.

    Deformation twinning in Magnesium alloys both facilitates slip and forms sites for failure. Currently, basic studies of twinning in Mg are facilitated by electron backscatter diffraction (EBSD) which is able to extract a myriad of information relating to crystalline microstructures. Although much information is available via EBSD, various problems relating to deformation twinning have not been solved. This dissertation provides new insights into deformation twinning in Mg alloys, with particular focus on AZ31. These insights were gained through the development of new EBSD and related machine learning tools that extract more information beyond what is currently accessed. The first tool relating to characterization of deformed and twinned materials focuses on surface topography crack detection. The intensity map across EBSD images contains vital information that can be used to detect evolution of surface roughness and crack formation, which typically occurs at twin boundaries. The method of topography recovery resulted in reconstruction errors as low as 2% over a 500 microm length. The method was then applied to a 3 microm x 3 microm area of twinned Tantalum which experienced topographic alterations. The topography of Ta correlated with other measured changes in the microstructure. Additionally, EBSD images were used to identify the presence of cracks in Nickel microstructures. Several cracks were identified on the Ni specimen, demonstrating that cracks as thin as 34 nm could be measured. A further EBSD based tool developed for this study was used to identify thin compression twins in Mg; these are often missed in a traditional EBSD scan due to their size relative to the electron probe. This tool takes advantage of crystallographic relationships that exist between parent and twinned grains; common planes that exist in both grains lead to bands of consistent intensity as a scan crosses a twin. Hence, twin boundaries in a microstructure can be recognized, even when

  1. High temperature well bore cement slurry

    SciTech Connect

    Nahm, J.J.W.; Vinegar, H.J.; Karanikas, J.M.; Wyant, R.E.

    1993-07-13

    A low density well bore cement slurry composition is described suitable for cementing well bores with high reservoir temperatures comprising: (a) a high alumina cement in an amount of about 40 pounds per barrel of slurry or greater: (b) graphite in an amount greater than about one quarter, by volume, of the solids in the cement slurry; and (c) and a carrier fluid comprising drilling mud.

  2. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    NASA Astrophysics Data System (ADS)

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  3. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights.

    PubMed

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi; Segata, Nicola

    2016-07-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the "healthy" microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  4. Machine Learning Meta-analysis of Large Metagenomic Datasets: Tools and Biological Insights

    PubMed Central

    Pasolli, Edoardo; Truong, Duy Tin; Malik, Faizan; Waldron, Levi

    2016-01-01

    Shotgun metagenomic analysis of the human associated microbiome provides a rich set of microbial features for prediction and biomarker discovery in the context of human diseases and health conditions. However, the use of such high-resolution microbial features presents new challenges, and validated computational tools for learning tasks are lacking. Moreover, classification rules have scarcely been validated in independent studies, posing questions about the generality and generalization of disease-predictive models across cohorts. In this paper, we comprehensively assess approaches to metagenomics-based prediction tasks and for quantitative assessment of the strength of potential microbiome-phenotype associations. We develop a computational framework for prediction tasks using quantitative microbiome profiles, including species-level relative abundances and presence of strain-specific markers. A comprehensive meta-analysis, with particular emphasis on generalization across cohorts, was performed in a collection of 2424 publicly available metagenomic samples from eight large-scale studies. Cross-validation revealed good disease-prediction capabilities, which were in general improved by feature selection and use of strain-specific markers instead of species-level taxonomic abundance. In cross-study analysis, models transferred between studies were in some cases less accurate than models tested by within-study cross-validation. Interestingly, the addition of healthy (control) samples from other studies to training sets improved disease prediction capabilities. Some microbial species (most notably Streptococcus anginosus) seem to characterize general dysbiotic states of the microbiome rather than connections with a specific disease. Our results in modelling features of the “healthy” microbiome can be considered a first step toward defining general microbial dysbiosis. The software framework, microbiome profiles, and metadata for thousands of samples are publicly

  5. Computer Aided Drafting and Design, Industrial Manufacturing Technician, and Mechanical Engineering Technician and Machine Tool, Die and Moldmaking Technology. Tech Prep Competency Profile.

    ERIC Educational Resources Information Center

    Mid-East Ohio Tech Prep Consortium, Zanesville.

    This document contains competency profiles in four areas: computer-aided drafting and design; industrial manufacturing technician; mechanical engineering technician; and machine tool, die, and moldmaking technology occupations. The profiles are intended for use in articulating tech prep programs from high school through associate degrees in Ohio.…

  6. Computer-Aided Drafting and Design Series. Educational Resources for the Machine Tool Industry, Course Syllabi, [and] Instructor's Handbook. Student Laboratory Manual.

    ERIC Educational Resources Information Center

    Texas State Technical Coll. System, Waco.

    This package consists of course syllabi, an instructor's handbook, and a student laboratory manual for a 2-year vocational training program to prepare students for entry-level employment in computer-aided drafting and design in the machine tool industry. The program was developed through a modification of the DACUM (Developing a Curriculum)…

  7. Design and fabrication of projectiles for round bore railguns

    SciTech Connect

    Susoeff, A.R.; Hawke, R.S.

    1985-03-07

    A hypervelocity railgun system which operates in a vacuum and uses a gas gun injector to pre-accelerate the projectiles required that the projectile seal operate over wide pressure and velocity ranges. In our case, the helium gas gun injector operated at up to 35 MPa (5 ksi) while the railgun, using a plasma arc armature, operated at up to 150 MPa (22 ksi). In addition to gas and arc sealing, it was necessary that a metal fuse be attached to the rear of the projectile in order to electrically commutate the rails upon entry to the railgun. This paper discusses procedures and techniques in the design and fabrication of projectiles for a round bore railgun. It is divided into three sections: (1) machining the projectile; (2) fuse fabrication; and (3) assembly of the projectile/fuse package.

  8. lncRScan-SVM: A Tool for Predicting Long Non-Coding RNAs Using Support Vector Machine

    PubMed Central

    Sun, Lei; Liu, Hui; Zhang, Lin; Meng, Jia

    2015-01-01

    Functional long non-coding RNAs (lncRNAs) have been bringing novel insight into biological study, however it is still not trivial to accurately distinguish the lncRNA transcripts (LNCTs) from the protein coding ones (PCTs). As various information and data about lncRNAs are preserved by previous studies, it is appealing to develop novel methods to identify the lncRNAs more accurately. Our method lncRScan-SVM aims at classifying PCTs and LNCTs using support vector machine (SVM). The gold-standard datasets for lncRScan-SVM model training, lncRNA prediction and method comparison were constructed according to the GENCODE gene annotations of human and mouse respectively. By integrating features derived from gene structure, transcript sequence, potential codon sequence and conservation, lncRScan-SVM outperforms other approaches, which is evaluated by several criteria such as sensitivity, specificity, accuracy, Matthews correlation coefficient (MCC) and area under curve (AUC). In addition, several known human lncRNA datasets were assessed using lncRScan-SVM. LncRScan-SVM is an efficient tool for predicting the lncRNAs, and it is quite useful for current lncRNA study. PMID:26437338

  9. Delay differential equations via the matrix Lambert W function and bifurcation analysis: application to machine tool chatter.

    PubMed

    Yi, Sun; Nelson, Patrick W; Ulsoy, A Galip

    2007-04-01

    In a turning process modeled using delay differential equations (DDEs), we investigate the stability of the regenerative machine tool chatter problem. An approach using the matrix Lambert W function for the analytical solution to systems of delay differential equations is applied to this problem and compared with the result obtained using a bifurcation analysis. The Lambert W function, known to be useful for solving scalar first-order DDEs, has recently been extended to a matrix Lambert W function approach to solve systems of DDEs. The essential advantages of the matrix Lambert W approach are not only the similarity to the concept of the state transition matrix in lin ear ordinary differential equations, enabling its use for general classes of linear delay differential equations, but also the observation that we need only the principal branch among an infinite number of roots to determine the stability of a system of DDEs. The bifurcation method combined with Sturm sequences provides an algorithm for determining the stability of DDEs without restrictive geometric analysis. With this approach, one can obtain the critical values of delay, which determine the stability of a system and hence the preferred operating spindle speed without chatter. We apply both the matrix Lambert W function and the bifurcation analysis approach to the problem of chatter stability in turning, and compare the results obtained to existing methods. The two new approaches show excellent accuracy and certain other advantages, when compared to traditional graphical, computational and approximate methods. PMID:17658931

  10. Method for Vibration Response Simulation and Sensor Placement Optimization of a Machine Tool Spindle System with a Bearing Defect

    PubMed Central

    Cao, Hongrui; Niu, Linkai; He, Zhengjia

    2012-01-01

    Bearing defects are one of the most important mechanical sources for vibration and noise generation in machine tool spindles. In this study, an integrated finite element (FE) model is proposed to predict the vibration responses of a spindle bearing system with localized bearing defects and then the sensor placement for better detection of bearing faults is optimized. A nonlinear bearing model is developed based on Jones' bearing theory, while the drawbar, shaft and housing are modeled as Timoshenko's beam. The bearing model is then integrated into the FE model of drawbar/shaft/housing by assembling equations of motion. The Newmark time integration method is used to solve the vibration responses numerically. The FE model of the spindle-bearing system was verified by conducting dynamic tests. Then, the localized bearing defects were modeled and vibration responses generated by the outer ring defect were simulated as an illustration. The optimization scheme of the sensor placement was carried out on the test spindle. The results proved that, the optimal sensor placement depends on the vibration modes under different boundary conditions and the transfer path between the excitation and the response. PMID:23012514

  11. Modelling the spindle-holder taper joint in machine tools: A tapered zero-thickness finite element method

    NASA Astrophysics Data System (ADS)

    Xiao, Weiwei; Mao, Kuanmin; Zhu, Ming; Li, Bin; Lei, Sheng; Pan, Xiaoyan

    2014-10-01

    This study presents a tapered zero-thickness finite element model together with its parameter identification method for modelling the spindle-holder taper joint in machine tools. In the presented model, the spindle and the holder are modelled as solid elements and the taper joint is modelled as a tapered zero-thickness finite element with stiffness and damping but without mass or thickness. The proposed model considers not only the coupling of adjacent degrees of freedom but also the radial, tangential and axial effects of the spindle-holder taper joint. Based on the inverse relationship between the dynamic matrix and frequency response function matrix of a multi-degree-of-freedom system, this study proposes a combined analytical-experimental method to identify the stiffness matrix and damping coefficient of the proposed tapered zero-thickness finite element. The method extracts those parameters from FRFs of an entire specimen that contains only the spindle-holder taper joint. The simulated FRF obtained from the proposed model matches the experimental FRF quite well, which indicates that the presented method provides high accuracy and is easy to implement in modelling the spindle-holder taper joint.

  12. DNA-binding protein prediction using plant specific support vector machines: validation and application of a new genome annotation tool

    PubMed Central

    Motion, Graham B.; Howden, Andrew J. M.; Huitema, Edgar; Jones, Susan

    2015-01-01

    There are currently 151 plants with draft genomes available but levels of functional annotation for putative protein products are low. Therefore, accurate computational predictions are essential to annotate genomes in the first instance, and to provide focus for the more costly and time consuming functional assays that follow. DNA-binding proteins are an important class of proteins that require annotation, but current computational methods are not applicable for genome wide predictions in plant species. Here, we explore the use of species and lineage specific models for the prediction of DNA-binding proteins in plants. We show that a species specific support vector machine model based on Arabidopsis sequence data is more accurate (accuracy 81%) than a generic model (74%), and based on this we develop a plant specific model for predicting DNA-binding proteins. We apply this model to the tomato proteome and demonstrate its ability to perform accurate high-throughput prediction of DNA-binding proteins. In doing so, we have annotated 36 currently uncharacterised proteins by assigning a putative DNA-binding function. Our model is publically available and we propose it be used in combination with existing tools to help increase annotation levels of DNA-binding proteins encoded in plant genomes. PMID:26304539

  13. An empirical survey on the influence of machining parameters on tool wear in diamond turning of large single crystal silicon optics

    SciTech Connect

    Blaedel, K L; Carr, J W; Davis, P J; Goodman, W; Haack, J K; Krulewich, D; McClellan, M; Syn, C K; Zimmermann, M.

    1999-07-01

    The research described in this paper is a continuation of the collaborative efforts by Lawrence Livermore National Laboratory (LLNL), Schafer Corporation and TRW to develop a process for single point diamond turning (SPDT) of large single crystal silicon (SCSi) optical substrates on the Large Optic Diamond Turning Machine (LODTM). The principal challenge to obtaining long track lengths in SCSi has been to identify a set of machining parameters which yield a process that provides both low and predictable tool wear. Identifying such a process for SCSi has proven to be a formidable task because multiple crystallographic orientations with a range of hardness values are encountered when machining conical and annular optical substrates. The LODTM cutting program can compensate for tool wear if it is predictable. However, if the tool wear is not predictable then the figured area of the optical substrate may have unacceptably high error that can not be removed by post-polishing. The emphasis of this survey was limited to elucidating the influence of cutting parameters on the tool wear. We present two preliminary models that can be used to predict tool wear over the parameter space investigated. During the past two and one-half years a series of three evolutionary investigations were performed. The first investigation, the Parameter Assessment Study (PAS), was designed to survey fundamental machining parameters and assess their influence on tool wear [1]. The results of the PAS were used as a point-of-departure for designing the second investigation, the Parameter Selection Study (PSS). The goal of the PSS was to explore the trends identified in the PAS in more detail, to determine if the experimental results obtained in the PAS could be repeated on a different diamond turning machine (DTM), and to select a more optimal set of machining parameters that could be used in subsequent investigations such as the Fluid Down-Select Study (FDS). The goal of the FDS was to compare

  14. Tomographic Measurement Of Laser-Bored Holes

    NASA Technical Reports Server (NTRS)

    Willenberg, James D.; Roy, Jack; Spiegel, Lyle B.

    1992-01-01

    Nondestructive technique detects internal variations in arrays of small holes. Inspection method checks laser-bored holes for accuracy. Combines computed tomography and digital laminography. Both types of views made at many parallel planes within plate. System prints out tables of measured and standard deviation of diameter at all planes for each hole.

  15. Machine Optimized Analysis Tools

    Energy Science and Technology Software Center (ESTSC)

    2011-12-11

    This software package provides a common "front end" for various math operations that are relevant to astrophysical data processing. This includes special function evaluation, fast Fourier transforms, streamed random number generation and spherical geometry projections. Computer-vendor specific libraries and internal algorithms can be selected on different systems in order to achieve the best possible performance on all systems. This software is still in an early state of development. Hardware req.: Multi-platform; Software Req.: Operating System/Version:more » Any POSIX compliant OS; Compiler/Version: Any standard C++ compiler which supports the BOOST software package; Types of files: Source code and programmer documentation; Media type information: UNIX; Document type: User manual; Electronic format; location Url: github.com/tskisner/MOAT« less

  16. Machine Optimized Analysis Tools

    SciTech Connect

    Kisner, Theodore

    2011-12-11

    This software package provides a common "front end" for various math operations that are relevant to astrophysical data processing. This includes special function evaluation, fast Fourier transforms, streamed random number generation and spherical geometry projections. Computer-vendor specific libraries and internal algorithms can be selected on different systems in order to achieve the best possible performance on all systems. This software is still in an early state of development. Hardware req.: Multi-platform; Software Req.: Operating System/Version: Any POSIX compliant OS; Compiler/Version: Any standard C++ compiler which supports the BOOST software package; Types of files: Source code and programmer documentation; Media type information: UNIX; Document type: User manual; Electronic format; location Url: github.com/tskisner/MOAT

  17. TOOLS AND BASIC MACHINES.

    ERIC Educational Resources Information Center

    George Washington Univ., Washington, DC. School of Education.

    THIS BASIC READER IS A PART OF AN EXPERIMENTAL CURRICULUM DEVELOPMENT PROJECT DESCRIBED IN VT 004 454, TO DEVELOP AND EVALUATE SPECIAL NEW TRAINING MATERIALS TO TEACH BASIC VOCATIONAL TALENT SKILLS TO DISADVANTAGED STUDENTS WHICH WERE TESTED ON APPROXIMATELY 2,500 EIGHTH AND NINTH GRADERS IN EIGHT SCHOOL SYSTEMS ACROSS THE NATION. THIS READER WAS…

  18. Tunneling machine

    SciTech Connect

    Snyder, L.L.

    1980-02-19

    A diametrically compact tunneling machine for boring tunnels is disclosed. The machine includes a tubular support frame having a hollow piston mounted therein which is movable from a retracted position in the support frame to an extended position. A drive shaft is rotatably mounted in the hollow piston and carries a cutter head at one end. The hollow piston is restrained against rotational movement relative to the support frame and the drive shaft is constrained against longitudinal movement relative to the hollow piston. A plurality of radially extendible feet project from the support frame to the tunnel wall to grip the tunnel wall during a tunneling operation wherein the hollow piston is driven forwardly so that the cutter head works on the tunnel face. When the hollow piston is fully extended, a plurality of extendible support feet, which are fixed to the rearward and forward ends of the hollow piston, are extended, the radially extendible feet are retracted and the support frame is shifted forwardly by the piston so that a further tunneling operation may be initiated.

  19. Testing of an actively damped boring bar featuring structurally integrated PZT stack actuators

    SciTech Connect

    Redmond, J.; Barney, P.

    1998-06-01

    This paper summarizes the results of cutting tests performed using an actively damped boring bar to minimize chatter in metal cutting. A commercially available 2 inch diameter boring bar was modified to incorporate PZT stack actuators for controlling tool bending vibrations encountered during metal removal. The extensional motion of the actuators induce bending moments in the host structure through a two-point preloaded mounting scheme. Cutting tests performed at various speeds and depths of cuts on a hardened steel workpiece illustrate the bar`s effectiveness toward eliminating chatter vibrations and improving workpiece surface finish.

  20. Evolutionary algorithm based optimization of hydraulic machines utilizing a state-of-the-art block coupled CFD solver and parametric geometry and mesh generation tools

    NASA Astrophysics Data System (ADS)

    S, Kyriacou; E, Kontoleontos; S, Weissenberger; L, Mangani; E, Casartelli; I, Skouteropoulou; M, Gattringer; A, Gehrer; M, Buchmayr

    2014-03-01

    An efficient hydraulic optimization procedure, suitable for industrial use, requires an advanced optimization tool (EASY software), a fast solver (block coupled CFD) and a flexible geometry generation tool. EASY optimization software is a PCA-driven metamodel-assisted Evolutionary Algorithm (MAEA (PCA)) that can be used in both single- (SOO) and multiobjective optimization (MOO) problems. In MAEAs, low cost surrogate evaluation models are used to screen out non-promising individuals during the evolution and exclude them from the expensive, problem specific evaluation, here the solution of Navier-Stokes equations. For additional reduction of the optimization CPU cost, the PCA technique is used to identify dependences among the design variables and to exploit them in order to efficiently drive the application of the evolution operators. To further enhance the hydraulic optimization procedure, a very robust and fast Navier-Stokes solver has been developed. This incompressible CFD solver employs a pressure-based block-coupled approach, solving the governing equations simultaneously. This method, apart from being robust and fast, also provides a big gain in terms of computational cost. In order to optimize the geometry of hydraulic machines, an automatic geometry and mesh generation tool is necessary. The geometry generation tool used in this work is entirely based on b-spline curves and surfaces. In what follows, the components of the tool chain are outlined in some detail and the optimization results of hydraulic machine components are shown in order to demonstrate the performance of the presented optimization procedure.

  1. Technique for Machining Glass

    NASA Technical Reports Server (NTRS)

    Rice, S. H.

    1982-01-01

    Process for machining glass with conventional carbide tools requires a small quantity of a lubricant for aluminum applied to area of glass to be machined. A carbide tool is then placed against workpiece with light pressure. Tool is raised periodically to clear work of glass dust and particles. Additional lubricant is applied as it is displaced.

  2. Conductor system for well bore data transmission

    SciTech Connect

    Galle, E.M.

    1990-04-03

    This patent describes an improved electrical transmission system for use in a fluid filled well bore. It comprises: a tubular member with threaded ends for connection in a drill string in a wellbore, having a transmitting end adapted for transmitting data signals, and a receiving end adapted for receiving data signals; a partition releasably carried by the transmitting end of the tubular member for mating with the tubular member; a compartment bounded in part by the partition and in part by the tubular member; a transmitter disposed in the compartment of the tubular member; seal means for sealing the compartment where the partition mates with the tubular member to protect the transmitter from the fluid in the well bore; and a flexible planar conductor.

  3. Experimental stiffness of tapered bore seals

    NASA Technical Reports Server (NTRS)

    Fleming, D. P.

    1985-01-01

    The stiffness of tapered-bore ring seals was measured with air as the sealed fluid. Static stiffness agreed fairly well with results of a previous analysis. Cross-coupled stiffness due to shaft rotation was much less than predicted. It is suggested that part of the disparity may be due to simplifying assumptions in the analysis; however, these do not appear to account for the entire difference observed.

  4. Three ways to bore under roads, railroads and canals

    SciTech Connect

    Cook, K.G.

    1983-06-01

    Dry boring, wet boring, and tunneling are three generally accepted ways for crossing under roads, railroads, and canals. Dry boring is the major method for installing lengthy, large-diameter pipelines under roads or railroads. Smaller diameter pipe crossings are implemented by means of wet boring. Tunneling is an effective means of crossing under roads and railroads when rock is encountered or the working space is too limited to accommodate conventional boring equipment. It can be used only on crossings large enough for a man to enter the pipe and physically remove the soil or rock.

  5. The biomechanics of burrowing and boring.

    PubMed

    Dorgan, Kelly M

    2015-01-15

    Burrowers and borers are ecosystem engineers that alter their physical environments through bioturbation, bioirrigation and bioerosion. The mechanisms of moving through solid substrata by burrowing or boring depend on the mechanical properties of the medium and the size and morphology of the organism. For burrowing animals, mud differs mechanically from sand; in mud, sediment grains are suspended in an organic matrix that fails by fracture. Macrofauna extend burrows through this elastic mud by fracture. Sand is granular and non-cohesive, enabling grains to more easily move relative to each other, and macrofaunal burrowers use fluidization or plastic rearrangement of grains. In both sand and mud, peristaltic movements apply normal forces and reduce shear. Excavation and localized grain compaction are mechanisms that plastically deform sediments and are effective in both mud and sand, with bulk excavation being used by larger organisms and localized compaction by smaller organisms. Mechanical boring of hard substrata is an extreme form of excavation in which no compaction of burrow walls occurs and grains are abraded with rigid, hard structures. Chemical boring involves secretion to dissolve or soften generally carbonate substrata. Despite substantial differences in the mechanics of the media, similar burrowing behaviors are effective in mud and sand. PMID:25609781

  6. Undular bore theory for the Gardner equation.

    PubMed

    Kamchatnov, A M; Kuo, Y-H; Lin, T-C; Horng, T-L; Gou, S-C; Clift, R; El, G A; Grimshaw, R H J

    2012-09-01

    We develop modulation theory for undular bores (dispersive shock waves) in the framework of the Gardner, or extended Korteweg-de Vries (KdV), equation, which is a generic mathematical model for weakly nonlinear and weakly dispersive wave propagation, when effects of higher order nonlinearity become important. Using a reduced version of the finite-gap integration method we derive the Gardner-Whitham modulation system in a Riemann invariant form and show that it can be mapped onto the well-known modulation system for the Korteweg-de Vries equation. The transformation between the two counterpart modulation systems is, however, not invertible. As a result, the study of the resolution of an initial discontinuity for the Gardner equation reveals a rich phenomenology of solutions which, along with the KdV-type simple undular bores, include nonlinear trigonometric bores, solibores, rarefaction waves, and composite solutions representing various combinations of the above structures. We construct full parametric maps of such solutions for both signs of the cubic nonlinear term in the Gardner equation. Our classification is supported by numerical simulations. PMID:23031043

  7. Drilling Machines: Vocational Machine Shop.

    ERIC Educational Resources Information Center

    Thomas, John C.

    The lessons and supportive information in this field tested instructional block provide a guide for teachers in developing a machine shop course of study in drilling. The document is comprised of operation sheets, information sheets, and transparency masters for 23 lessons. Each lesson plan includes a performance objective, material and tools,…

  8. Analysis of the heat transfer at the tool-workpiece interface in machining: determination of heat generation and heat transfer coefficients

    NASA Astrophysics Data System (ADS)

    Haddag, B.; Atlati, S.; Nouari, M.; Zenasni, M.

    2015-10-01

    This paper deals with the modelling and identification of the heat exchange at the tool-workpiece interface in machining. A thermomechanical modelling has been established including heat balance equations of the tool-workpiece interface which take into account the heat generated by friction and the heat transfer by conduction due to the thermal contact resistance. The interface heat balance equations involve two coefficients: heat generation coefficient (HGC) of the frictional heat and heat transfer coefficient (HTC) of the heat conduction (inverse of the thermal contact resistance coefficient). Using experimental average heat flux in the tool, estimated for several cutting speeds, an identification procedure of the HGC-HTC couple, involved in the established thermomechanical FE-based modelling of the cutting process, has been proposed, which gives the numerical heat flux equal the measured one for each cutting speed. Using identified values of the HGC-HTC couple, evolution laws are proposed for the HGC as function of cutting speed, and then as function of sliding velocity at the tool-workpiece interface. Such laws can be implemented for instance in a Finite Element code for machining simulations.

  9. MLViS: A Web Tool for Machine Learning-Based Virtual Screening in Early-Phase of Drug Discovery and Development.

    PubMed

    Korkmaz, Selcuk; Zararsiz, Gokmen; Goksuluk, Dincer

    2015-01-01

    Virtual screening is an important step in early-phase of drug discovery process. Since there are thousands of compounds, this step should be both fast and effective in order to distinguish drug-like and nondrug-like molecules. Statistical machine learning methods are widely used in drug discovery studies for classification purpose. Here, we aim to develop a new tool, which can classify molecules as drug-like and nondrug-like based on various machine learning methods, including discriminant, tree-based, kernel-based, ensemble and other algorithms. To construct this tool, first, performances of twenty-three different machine learning algorithms are compared by ten different measures, then, ten best performing algorithms have been selected based on principal component and hierarchical cluster analysis results. Besides classification, this application has also ability to create heat map and dendrogram for visual inspection of the molecules through hierarchical cluster analysis. Moreover, users can connect the PubChem database to download molecular information and to create two-dimensional structures of compounds. This application is freely available through www.biosoft.hacettepe.edu.tr/MLViS/. PMID:25928885

  10. Automatic Inspection During Machining

    NASA Technical Reports Server (NTRS)

    Ransom, Clyde L.

    1988-01-01

    In experimental manufacturing process, numerically-controlled machine tool temporarily converts into inspection machine by installing electronic touch probes and specially-developed numerical-control software. Software drives probes in paths to and on newly machined parts and collects data on dimensions of parts.

  11. Machining lead wafers

    SciTech Connect

    Schamaun, R.T.

    1987-09-01

    Recently, MEC-6 machined some 4-inch-diameter lead wafers to precision tolerances. The tolerance on the wafer thickness was +-0.000080 inch. A diamond tool was used to machine the wafers on a Moore No. 3 lathe. This report discusses the methods used to machine the wafers, the fixtures used to hold the wafers, and the inspection methods and results.

  12. Apprentice Machine Theory Outline.

    ERIC Educational Resources Information Center

    Connecticut State Dept. of Education, Hartford. Div. of Vocational-Technical Schools.

    This volume contains outlines for 16 courses in machine theory that are designed for machine tool apprentices. Addressed in the individual course outlines are the following topics: basic concepts; lathes; milling machines; drills, saws, and shapers; heat treatment and metallurgy; grinders; quality control; hydraulics and pneumatics;…

  13. Catalog of worldwide tidal bore occurrences and characteristics

    USGS Publications Warehouse

    Bartsch-Winkler, S.; Lynch, David K.

    1988-01-01

    Documentation of tidal bore phenomena occurring throughout the world aids in defining the typical geographical setting of tidal bores and enables prediction of their occurrence in remote areas. Tidal bores are naturally occurring, tidally generated, solitary, moving water waves up to 6 meters in height that form upstream in estuaries with semidiurnal or nearly semidiurnal tide ranges exceeding 4 meters. Estuarine settings that have tidal bores typically include meandering fluvial systems with shallow gradients. Bores are well defined, having amplitudes greater than wind- or turbulence-caused waves, and may be undular or breaking. Formation of a bore is dependent on depth and velocity of the incoming tide and river outflow. Bores may occur in series (in several channels) or in succession (marking each tidal pulse). Tidal bores propagate up tidal estuaries a greater distance than the width of the estuary and most occur within 100 kilometers upstream of the estuary mouth. Because they are dynamic, bores cause difficulties in some shipping ports and are targets for eradication. Tidal bores are known to occur, or to have occurred in the recent past, in at least 67 localities in 16 countries at all latitudes, including every continent except Antarctica. Parts of Argentina, Canada, Central America, China, Mozambique, Madagascar, Northern Europe, North and South Korea, the United Kingdom, and the U.S.S.R. probably have additional undiscovered or unreported tidal bores. In Turnagain Arm estuary in Alaska, bores cause an abrupt increase in salinity, suspended sediment, surface character, and bottom pressure, a decrease in illumination of the water column, and a change in water temperature. Tidal bores occurring in Turnagain Arm, Alaska, have the

  14. Lapping and Polishing an Elliptical Bore

    NASA Technical Reports Server (NTRS)

    Loggan, John J., Jr.; Meyer, Scott D.

    1987-01-01

    Numerically controlled milling machine modified to make head reciprocate. Modification accomplished by removal of original milling head from machine and by mounting vertical slide in its place. Vertical slide driven up and down by connecting rod bolted off-center to drive pulley. Pulley driven by belt from variable-speed electric motor. Milling-machine head then attached to vertical slide. Mechanism allowed independent control of reciprocating surface speed through variation of speed of electric motor.

  15. Large Bore Powder Gun Qualification (U)

    SciTech Connect

    Rabern, Donald A.; Valdiviez, Robert

    2012-04-02

    A Large Bore Powder Gun (LBPG) is being designed to enable experimentalists to characterize material behavior outside the capabilities of the NNSS JASPER and LANL TA-55 PF-4 guns. The combination of these three guns will create a capability to conduct impact experiments over a wide range of pressures and shock profiles. The Large Bore Powder Gun will be fielded at the Nevada National Security Site (NNSS) U1a Complex. The Complex is nearly 1000 ft below ground with dedicated drifts for testing, instrumentation, and post-shot entombment. To ensure the reliability, safety, and performance of the LBPG, a qualification plan has been established and documented here. Requirements for the LBPG have been established and documented in WE-14-TR-0065 U A, Large Bore Powder Gun Customer Requirements. The document includes the requirements for the physics experiments, the gun and confinement systems, and operations at NNSS. A detailed description of the requirements is established in that document and is referred to and quoted throughout this document. Two Gun and Confinement Systems will be fielded. The Prototype Gun will be used primarily to characterize the gun and confinement performance and be the primary platform for qualification actions. This gun will also be used to investigate and qualify target and diagnostic modifications through the life of the program (U1a.104 Drift). An identical gun, the Physics Gun, will be fielded for confirmatory and Pu experiments (U1a.102D Drift). Both guns will be qualified for operation. The Gun and Confinement System design will be qualified through analysis, inspection, and testing using the Prototype Gun for the majority of process. The Physics Gun will be qualified through inspection and a limited number of qualification tests to ensure performance and behavior equivalent to the Prototype gun. Figure 1.1 shows the partial configuration of U1a and the locations of the Prototype and Physics Gun/Confinement Systems.

  16. Measurement of Antenna Bore-Sight Gain

    NASA Technical Reports Server (NTRS)

    Fortinberry, Jarrod; Shumpert, Thomas

    2016-01-01

    The absolute or free-field gain of a simple antenna can be approximated using standard antenna theory formulae or for a more accurate prediction, numerical methods may be employed to solve for antenna parameters including gain. Both of these methods will result in relatively reasonable estimates but in practice antenna gain is usually verified and documented via measurements and calibration. In this paper, a relatively simple and low-cost, yet effective means of determining the bore-sight free-field gain of a VHF/UHF antenna is proposed by using the Brewster angle relationship.

  17. Nanopositioning and nanomeasuring machine NPMM-200—a new powerful tool for large-range micro- and nanotechnology

    NASA Astrophysics Data System (ADS)

    Jäger, G.; Manske, E.; Hausotte, T.; Müller, A.; Balzer, F.

    2016-09-01

    High-precision metrology has emerged as an enabling technology for modern key technologies. Therefore, at the Technische Universität Ilmenau, a new nanopositioning and nanomeasuring machine NPMM-200 with a measuring range of 200 mm × 200 mm × 25 mm, and a resolution of 0.02 nm was developed. The machine represents the great improvement of the extended three-dimensional Abbe comparator principle to achieve nanometre accuracy. All six degrees of freedom of the mirror plate with the measuring object are measured by fibre-coupled laser interferometers, the signals of which are then used together with the probe system signals for a high-precision position and orientation control and surface and coordinate measurements. This paper presents the metrological concept, the realized design as well as the metrological parameters.

  18. Fluid sampling tool

    DOEpatents

    Garcia, Anthony R.; Johnston, Roger G.; Martinez, Ronald K.

    2000-01-01

    A fluid-sampling tool for obtaining a fluid sample from a container. When used in combination with a rotatable drill, the tool bores a hole into a container wall, withdraws a fluid sample from the container, and seals the borehole. The tool collects fluid sample without exposing the operator or the environment to the fluid or to wall shavings from the container.

  19. Leak-off tests help determine well bore compressibility

    SciTech Connect

    Hazov, V.A.; Hurshudov, V.A. )

    1993-11-29

    Well bore compressibility and hydraulically formed fractures can contribute to elastic well bore deformation in unstable shale formations. During leak-off tests in a basin near the Terek River in eastern North Caucasus in the former Soviet Union, the mud and well bores had anomalous, high compressibilities. Subsequent analyses indicated the system compressibility was related to elastic hydrofracture behavior, with the fracture being open without additional pressure applied at the surface. The paper discusses fluid compressibility, well bore deformation, the leak-off tests, and similar problems which occurred in the Maikop shales in the eastern North Caucasus.

  20. Conditions for tidal bore formation in convergent alluvial estuaries

    NASA Astrophysics Data System (ADS)

    Bonneton, Philippe; Filippini, Andrea Gilberto; Arpaia, Luca; Bonneton, Natalie; Ricchiuto, Mario

    2016-04-01

    Over the last decade there has been an increasing interest in tidal bore dynamics. However most studies have been focused on small-scale bore processes. The present paper describes the first quantitative study, at the estuary scale, of the conditions for tidal bore formation in convergent alluvial estuaries. When freshwater discharge and large-scale spatial variations of the estuary water depth can be neglected, tide propagation in such estuaries is controlled by three main dimensionless parameters: the nonlinearity parameter ε0 , the convergence ratio δ0 and the friction parameter ϕ0. In this paper we explore this dimensionless parameter space, in terms of tidal bore occurrence, from a database of 21 estuaries (8 tidal-bore estuaries and 13 non tidal-bore estuaries). The field data point out that tidal bores occur for convergence ratios close to the critical convergence δc. A new proposed definition of the friction parameter highlights a clear separation on the parameter plane (ϕ0,ε0) between tidal-bore estuaries and non tidal-bore estuaries. More specifically, we have established that tidal bores occur in convergent estuaries when the nonlinearity parameter is greater than a critical value, εc , which is an increasing function of the friction parameter ϕ0. This result has been confirmed by numerical simulations of the two-dimensional Saint Venant equations. The real-estuary observations and the numerical simulations also show that, contrary to what is generally assumed, tide amplification is not a necessary condition for tidal bore formation. The effect of freshwater discharge on tidal bore occurrence has been analyzed from the database acquired during three long-term campaigns carried out on the Gironde/Garonne estuary. We have shown that in the upper estuary the tidal bore intensity is mainly governed by the local dimensionless tide amplitude ε. The bore intensity is an increasing function of ε and this relationship does not depend on freshwater

  1. FPGA-based fused smart-sensor for tool-wear area quantitative estimation in CNC machine inserts.

    PubMed

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used. PMID:22319304

  2. FPGA-Based Fused Smart-Sensor for Tool-Wear Area Quantitative Estimation in CNC Machine Inserts

    PubMed Central

    Trejo-Hernandez, Miguel; Osornio-Rios, Roque Alfredo; de Jesus Romero-Troncoso, Rene; Rodriguez-Donate, Carlos; Dominguez-Gonzalez, Aurelio; Herrera-Ruiz, Gilberto

    2010-01-01

    Manufacturing processes are of great relevance nowadays, when there is a constant claim for better productivity with high quality at low cost. The contribution of this work is the development of a fused smart-sensor, based on FPGA to improve the online quantitative estimation of flank-wear area in CNC machine inserts from the information provided by two primary sensors: the monitoring current output of a servoamplifier, and a 3-axis accelerometer. Results from experimentation show that the fusion of both parameters makes it possible to obtain three times better accuracy when compared with the accuracy obtained from current and vibration signals, individually used. PMID:22319304

  3. Behavior of a Field-Reversed Configuration Translated into a Large-Bore Confinement Chamber

    NASA Astrophysics Data System (ADS)

    Sekiguchi, Jun'ichi; Asai, Tomohiko; Takahashi, Tsutomu; Ando, Hirotoshi; Inomoto, Michiaki; Takahashi, Toshiki; Steinhauer, Loren C.

    To demonstrate additional heating and control methods a new field-reversed configuration (FRC) machine called FAT (FRC Amplification via Translation) has begun operations. FAT has a field-reversed theta-pinch (FRTP) plasma source and a large-bore confinement chamber. In the initial experiments on FAT, fast FRC translation and trapping with the translation speeds 70 to 210 km/s has been performed successfully. The typical elongation of the trapped FRC is approximately 3. Disruptive global instability, such as tilt, is not observed.

  4. 6. VIEW OF LATHE OF EAST END OF MACHINE SHOP ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. VIEW OF LATHE OF EAST END OF MACHINE SHOP No. 2 ADDITION. THE 78 1/2' X 100 LATHE BORES OUT CENTERS, OR TREPANNS, OF FORGING. - U.S. Steel Homestead Works, Machine Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  5. Investigation of surface roughness and tool wear length with varying combination of depth of cut and feed rate of Aluminium alloy and P20 steel machining.

    NASA Astrophysics Data System (ADS)

    Varmma a/l Suparmaniam, Madan; Razlan Yusoff, Ahmad

    2016-02-01

    High-speed milling technique is often used in many industries to boost productivity of the manufacturing of high-technology components. The occurrence of wear highly limits the efficiency and accuracy of high- speed milling operations. In this paper, analysis of high-speed milling process parameters such as material removal rate, cutting speed, feed rate and depth of cut carried out by implemented to conventional milling. This experiment investigate the effects of varying combination of depth of cut and feed rate to tool wear rate length using metallurgical microscope and surface roughness using portable surface roughness tester after end milling of Aluminium and P20 steel. Results showed that feed rate significantly influences the surface roughness value while depth of cut does not as the surface roughness value keep increasing with the increase of feed rate and decreasing depth of cut. Whereas, tool wear rate almost remain unchanged indicates that material removal rate strongly contribute the wear rate. It believe that with no significant tool wear rate the results of this experiment are useful by showing that HSM technique is possible to be applied in conventional machine with extra benefits of high productivity, eliminating semi-finishing operation and reducing tool load for finishing.

  6. Wide-bore monolithic column for electrochromatography.

    PubMed

    Yuan, Ruijuan; Ding, Guosheng; Guo, Yugao; Liu, Danning; Bao, James J

    2007-06-01

    A new wide-bore electrophoresis (WE) system adopting an inner cooling device was set up to perform electrochromatography. In this system, a quartz tube of 1.2 mm inner diameter was used as the separation channel. The Joule heat generated during electrophoresis was removed timely through the outer surface of the quartz tube and a cooling capillary inserted into the quartz tube. A proper coolant passed through the cooling capillary to further improve the cooling efficiency. In the primary research, a polyacrylamide monolithic column was successfully prepared in this quartz tube. Then it was evaluated in the electrochromatographic mode. An electric field strength as high as 625 V/cm can be applied to this system without obvious deviation of the current from the linear curve of the Ohm plot. Sample volume as high as 1 microL was injected into the WE system and reasonable efficiency was obtained for separation of the test compounds. PMID:17480039

  7. In-bore instrumentation/diagnostics for large-bore EMLs

    NASA Astrophysics Data System (ADS)

    Fernandez, Michael J.; Ager, Scott A.; Hudson, Roger D.

    1991-01-01

    A program has been initiated to determine the feasibility of making measurement of EML (electromagnetic launcher) parameters onboard a projectile. This technique utilizes off-the-shelf components in a configuration that has been proven effective in measuring projectile acceleration in the bore of propellant-driven guns. The goals of the in-bore instrumentation/diagnostics (IBID) testing program are to demonstrate the feasibility of instrumenting EML projectiles with a high-shock accelerometer (200 kgee), a high-shock recorder (100 kgee), and batteries (to power the onboard memory), while obtaining direct, continuous, and reliable acceleration profiles. From these, accurate projectile velocity may be obtained by integration for any position in the barrel. Another goal is to demonstrate instrumentation and recorded data survivability at as high an acceleration and velocity as possible. Having established feasibility, the technique could easily be extended to other EML parameters.

  8. Formulating entompathogens for control of boring beetles in avocado orchards

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A foam formulation of Beauveria bassiana was adapted to control boring beetles in avocado orchards. The two geographically independent avocado growing areas in the United States are threatened by emerging diseases vectored by boring beetles. In the California growing region, Fusarium dieback is vect...

  9. Modelling of tunnelling processes and rock cutting tool wear with the particle finite element method

    NASA Astrophysics Data System (ADS)

    Carbonell, Josep Maria; Oñate, Eugenio; Suárez, Benjamín

    2013-09-01

    Underground construction involves all sort of challenges in analysis, design, project and execution phases. The dimension of tunnels and their structural requirements are growing, and so safety and security demands do. New engineering tools are needed to perform a safer planning and design. This work presents the advances in the particle finite element method (PFEM) for the modelling and the analysis of tunneling processes including the wear of the cutting tools. The PFEM has its foundation on the Lagrangian description of the motion of a continuum built from a set of particles with known physical properties. The method uses a remeshing process combined with the alpha-shape technique to detect the contacting surfaces and a finite element method for the mechanical computations. A contact procedure has been developed for the PFEM which is combined with a constitutive model for predicting the excavation front and the wear of cutting tools. The material parameters govern the coupling of frictional contact and wear between the interacting domains at the excavation front. The PFEM allows predicting several parameters which are relevant for estimating the performance of a tunnelling boring machine such as wear in the cutting tools, the pressure distribution on the face of the boring machine and the vibrations produced in the machinery and the adjacent soil/rock. The final aim is to help in the design of the excavating tools and in the planning of the tunnelling operations. The applications presented show that the PFEM is a promising technique for the analysis of tunnelling problems.

  10. Improved error separation technique for on-machine optical lens measurement

    NASA Astrophysics Data System (ADS)

    Fu, Xingyu; Bing, Guo; Zhao, Qingliang; Rao, Zhimin; Cheng, Kai; Mulenga, Kabwe

    2016-04-01

    This paper describes an improved error separation technique (EST) for on-machine surface profile measurement which can be applied to optical lenses on precision and ultra-precision machine tools. With only one precise probe and a linear stage, improved EST not only reduces measurement costs, but also shortens the sampling interval, which implies that this method can be used to measure the profile of small-bore lenses. The improved EST with stitching method can be applied to measure the profile of high-height lenses as well. Since the improvement is simple, most of the traditional EST can be modified by this method. The theoretical analysis and experimental results in this paper show that the improved EST eliminates the slide error successfully and generates an accurate lens profile.

  11. Thermal analog device reduces machining errors

    NASA Technical Reports Server (NTRS)

    Mcclure, E. R.

    1972-01-01

    Thermal analog devices predict thermal expansion and contraction of machine structures subjected to various heat inputs. Analog devices correct positioning of machine tools to compensate for distortion of machine frame.

  12. Plant microRNA-Target Interaction Identification Model Based on the Integration of Prediction Tools and Support Vector Machine

    PubMed Central

    Meng, Jun; Shi, Lin; Luan, Yushi

    2014-01-01

    Background Confident identification of microRNA-target interactions is significant for studying the function of microRNA (miRNA). Although some computational miRNA target prediction methods have been proposed for plants, results of various methods tend to be inconsistent and usually lead to more false positive. To address these issues, we developed an integrated model for identifying plant miRNA–target interactions. Results Three online miRNA target prediction toolkits and machine learning algorithms were integrated to identify and analyze Arabidopsis thaliana miRNA-target interactions. Principle component analysis (PCA) feature extraction and self-training technology were introduced to improve the performance. Results showed that the proposed model outperformed the previously existing methods. The results were validated by using degradome sequencing supported Arabidopsis thaliana miRNA-target interactions. The proposed model constructed on Arabidopsis thaliana was run over Oryza sativa and Vitis vinifera to demonstrate that our model is effective for other plant species. Conclusions The integrated model of online predictors and local PCA-SVM classifier gained credible and high quality miRNA-target interactions. The supervised learning algorithm of PCA-SVM classifier was employed in plant miRNA target identification for the first time. Its performance can be substantially improved if more experimentally proved training samples are provided. PMID:25051153

  13. 2P2IHUNTER: a tool for filtering orthosteric protein–protein interaction modulators via a dedicated support vector machine

    PubMed Central

    Hamon, Véronique; Bourgeas, Raphael; Ducrot, Pierre; Theret, Isabelle; Xuereb, Laura; Basse, Marie Jeanne; Brunel, Jean Michel; Combes, Sebastien; Morelli, Xavier; Roche, Philippe

    2014-01-01

    Over the last 10 years, protein–protein interactions (PPIs) have shown increasing potential as new therapeutic targets. As a consequence, PPIs are today the most screened target class in high-throughput screening (HTS). The development of broad chemical libraries dedicated to these particular targets is essential; however, the chemical space associated with this ‘high-hanging fruit’ is still under debate. Here, we analyse the properties of 40 non-redundant small molecules present in the 2P2I database (http://2p2idb.cnrs-mrs.fr/) to define a general profile of orthosteric inhibitors and propose an original protocol to filter general screening libraries using a support vector machine (SVM) with 11 standard Dragon molecular descriptors. The filtering protocol has been validated using external datasets from PubChem BioAssay and results from in-house screening campaigns. This external blind validation demonstrated the ability of the SVM model to reduce the size of the filtered chemical library by eliminating up to 96% of the compounds as well as enhancing the proportion of active compounds by up to a factor of 8. We believe that the resulting chemical space identified in this paper will provide the scientific community with a concrete support to search for PPI inhibitors during HTS campaigns. PMID:24196694

  14. Revisiting resolution in hydrodynamic countercurrent chromatography: tubing bore effect.

    PubMed

    Berthod, A; Faure, K

    2015-04-17

    A major challenge in countercurrent chromatography (CCC), the technique that works with a support-free biphasic liquid system, is to retain the liquid stationary phase inside the CCC column (Sf parameter). Two solutions are commercially available: the hydrostatic CCC columns, also called centrifugal partition chromatographs (CPC), with disks of interconnected channels and rotary seals, and the hydrodynamic CCC columns with bobbins of coiled open tube and no rotary seals. It was demonstrated that the amount of liquid stationary phase retained by a coiled tube was higher with larger bore tubing than with small bore tubes. At constant column volume, small bore tubing will be longer producing more efficiency than larger bore tube that will better retain the liquid stationary phase. Since the resolution equation in CCC is depending on both column efficiency and stationary phase retention ratio, the influence of the tubing bore should be studied. This theoretical work showed that there is an optimum tubing bore size depending on solute partition coefficient and mobile phase flow rate. The interesting result of the theoretical study is that larger tubing bores allow for dramatically reduced experiment durations for all solutes: in reversed phase CCC (polar mobile phase), hydrophobic solutes are usually highly retained. These apolar solutes can be separated by the same coil at high flow rates and reduced Sf with similar retention times as polar solutes separated at smaller flow rates and much higher Sf. PMID:25747666

  15. A numerical study of the energy flux in internal bores

    NASA Astrophysics Data System (ADS)

    Borden, Zachary; Meiburg, Eckart

    2009-11-01

    Internal bores, or hydraulic jumps, arise in many atmospheric and oceanographic phenomena. The classic single-layer hydraulic jump model accurately predicts a bore's behavior when the density difference between the expanding and contracting layer is large (i.e. water and air), but fails in the Boussinesq limit. A two-layer model, where mass is conserved separately in each layer and momentum is conserved globally, does a much better job but requires for closure an assumption about the loss of energy across a bore. It is widely agreed that assuming all the energy loss occurs entirely in one of the layers puts bounds on a bore's propagation speed. However, under some circumstances, both assumptions over-predict the propagation speed, implying an energy gain in the expanding layer. We directly examine the flux of energy within internal bores using 2D direct numerical simulations. We find that although there is a global loss of energy across the bore, there is a transfer of energy from the contracting to the expanding layer causing a net energy gain in that layer. The transfer is largely the result of the horizontal pressure gradient caused by a difference in hydrostatic pressure across the bore.

  16. Osedax borings in fossil marine bird bones

    NASA Astrophysics Data System (ADS)

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L.

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene.

  17. Osedax borings in fossil marine bird bones.

    PubMed

    Kiel, Steffen; Kahl, Wolf-Achim; Goedert, James L

    2011-01-01

    The bone-eating marine annelid Osedax consumes mainly whale bones on the deep-sea floor, but recent colonization experiments with cow bones and molecular age estimates suggesting a possible Cretaceous origin of Osedax indicate that this worm might be able grow on a wider range of substrates. The suggested Cretaceous origin was thought to imply that Osedax could colonize marine reptile or fish bones, but there is currently no evidence that Osedax consumes bones other than those of mammals. We provide the first evidence that Osedax was, and most likely still is, able to consume non-mammalian bones, namely bird bones. Borings resembling those produced by living Osedax were found in bones of early Oligocene marine flightless diving birds (family Plotopteridae). The species that produced these boreholes had a branching filiform root that grew to a length of at least 3 mm, and lived in densities of up to 40 individuals per square centimeter. The inclusion of bird bones into the diet of Osedax has interesting implications for the recent suggestion of a Cretaceous origin of this worm because marine birds have existed continuously since the Cretaceous. Bird bones could have enabled this worm to survive times in the Earth's history when large marine vertebrates other than fish were rare, specifically after the disappearance of large marine reptiles at the end-Cretaceous mass extinction event and before the rise of whales in the Eocene. PMID:21103978

  18. Method and apparatus for drilling laterally from a well bore

    SciTech Connect

    Boyadjieff, G.I.; Campbell, A.B.

    1982-12-28

    A hole is drilled laterally from a main well bore by lowering a drilling unit into the bore in a position of extension essentially longitudinally thereof, and then swinging the unit to a position of extension transversely of the well bore to drill the lateral hole. The drilling unit is desirably held by a carrier as the drilling unit and carrier are lowered into the well, and preferably is of a self-propelling character adapted to move entirely out of the carrier and grip the wall of the lateral hole in a manner transmitting the reactive forces of the drilling operation directly to the earth formation.

  19. Microstructural characterization of WC-TiC-Co cutting tools during high-speed machining of P20 mold steel

    SciTech Connect

    Farhat, Z.N

    2003-10-15

    The wear behavior of tungsten carbide (WC)-TiC-Co cutting tools during cutting P20 tool steel was investigated. Orthogonal cutting tests were performed on a CNC lathe using five speeds, namely, 60, 120, 240, 380 and 600 m/min. Wear, as the width of the wear land, was monitored at five time intervals. Wear characterization of the rake and the flank surfaces as well as the collected chips was performed using scanning electron microscopy (SEM), backscattered electron imaging and energy-dispersive X-ray analysis (EDX). Microhardness of collected chips was also performed to monitor strain hardening effects during cutting. Two dominant wear mechanisms were identified: at high speed (380-600 m/min), wear was found to occur by a melt wear mechanism; at low speed (60-120 m/min), adhesion (built-up edge) followed by delamination was found to be the cause of wear damage. It was also found that deformation in the chips occurred by localized shear deformation.

  20. Compound taper milling machine

    NASA Technical Reports Server (NTRS)

    Campbell, N. R.

    1969-01-01

    Simple, inexpensive milling machine tapers panels from a common apex to a uniform height at panel edge regardless of the panel perimeter configuration. The machine consists of an adjustable angled beam upon which the milling tool moves back and forth above a rotatable table upon which the workpiece is held.

  1. MK3TOOLS & NetCDF - storing VLBI data in a machine independent array oriented data format

    NASA Astrophysics Data System (ADS)

    Hobiger, T.; Koyama, Y.; Kondo, T.

    2007-07-01

    In the beginning of 2002 the International VLBI Service (IVS) has agreed to introduce a Platform-independent VLBI exchange format (PIVEX) which permits the exchange of observational data and stimulates the research across different analysis groups. Unfortunately PIVEX has never been implemented and many analysis software packages are still depending on prior processing (e.g. ambiguity resolution and computation of ionosphere corrections) done by CALC/SOLVE. Thus MK3TOOLS which handles MK3 databases without CALC/SOLVE being installed has been developed. It uses the NetCDF format to store the data and since interfaces exist for a variety of programming languages (FORTRAN, C/C++, JAVA, Perl, Python) it can be easily incorporated in existing and upcoming analysis software packages.

  2. BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BORED AND ASSEMBLED GATE VALVES RECEIVING PROTECTIVE COATING IN THE VALVE PAINT BOOTH OF THE VALVE ASSEMBLY BUILDING. - Stockham Pipe & Fittings Company, Valve Assembly Building, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  3. 39. TUNNEL BORE UNDER CONSTRUCTION. VIEW SHOWS LIGHT CONSTRUCTION RAILWAY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. TUNNEL BORE UNDER CONSTRUCTION. VIEW SHOWS LIGHT CONSTRUCTION RAILWAY FOR HAULING MUCK AND SPOIL - Zion-Mount Carmel Highway, Tunnel, Two miles east of Zion Canyon Scenic Drive, Springdale, Washington County, UT

  4. DETAIL VIEW OF LARGE BORE HOLE, SHOWING TRIANGULAR SHAPE FORMED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF LARGE BORE HOLE, SHOWING TRIANGULAR SHAPE FORMED BY CHISEL METHOD OF DRILLING - Granite Hill Plantation, Quarry No. 3, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  5. VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF PARALLEL LINE OF LARGE BORE HOLES IN NORTHERN QUARRY AREA, FACING NORTHEAST - Granite Hill Plantation, Quarry No. 2, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  6. DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF TWO LARGE BORE HOLES ON TOP OF SOUTH QUARRY WALL, FACING NORTH - Granite Hill Plantation, Quarry No. 1, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  7. View of four large bore holes on top of quarry ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of four large bore holes on top of quarry wall, facing northeast - Granite Hill Plantation, Quarry No. 4, South side of State Route 16, 1.3 miles northeast east of Sparta, Sparta, Hancock County, GA

  8. Flexible machining systems described

    NASA Astrophysics Data System (ADS)

    Butters, H. J.

    1985-03-01

    The rationalization and gradual automation of short rotationally symmetric parts in the Saalfeld VEB Machine Tool Factory was carried out in three stages: (1) part-specific manufacturing; (2) automated production line for manufacturing toothed gears; and (3) automated manufacturing section for short rotationally symmetric parts. The development of numerically controlled machine tools and of industrial robot technology made possible automated manufacturing. The design of current facilities is explored, manufacturing control is examined, experience is reported.

  9. Scanning and Measuring Device for Diagnostic of Barrel Bore

    NASA Astrophysics Data System (ADS)

    Marvan, Ales; Hajek, Josef; Vana, Jan; Dvorak, Radim; Drahansky, Martin; Jankovych, Robert; Skvarek, Jozef

    The article discusses the design, mechanical design, electronics and software for robot diagnosis of barrels with caliber of 120 mm to 155 mm. This diagnostic device is intended primarily for experimental research and verification of appropriate methods and technologies for the diagnosis of the main bore guns. Article also discusses the design of sensors and software, the issue of data processing and image reconstruction obtained by scanning of the surface of the bore.

  10. The evolution of a breaking mesospheric bore wave packet

    NASA Astrophysics Data System (ADS)

    Stockwell, R. G.; Taylor, M. J.; Nielsen, K.; Jarvis, M. J.

    2011-10-01

    All-sky CCD observations of mesospheric gravity waves have been made from Halley Station Antarctica (75.5°S, 26.7°W) as part of a collaborative research program between British Antarctic Survey, U.K. and Utah State University, USA. A mesospheric bore event was observed in the nightglow emissions over a period of several hours on the 27th of May, 2001. Two dimensional S-Transform (ST) analysis is applied to the airglow images of this bore event. This local spectral technique allows one to calculate the wave parameters as a function of time and space. It is observed that the horizontal phase speed and wavelength decrease over time as the amplitude attenuates. Simultaneously with this wave event the background wind experiences a large acceleration in the direction of the wave propagation. Mesospheric bore theory calculations are used to estimate the bore duct depth and it is shown that as the wave packet evolves, the bore duct collapses (decreasing in its vertical extent). As the bore duct shrinks, the wave's group velocity decelerates, the amplitude attenuates, and the wave dissipates.

  11. Well test tool and system

    SciTech Connect

    Rumbaugh, W.D.

    1987-06-02

    A system is described for testing a selected earth formation, comprising: a well bore penetrating and communicating with the selected earth formation; a flow conductor in the well bore and having its lower end in fluid communication with the selected earth formation, the flow conductor including receptacle means; means sealing the well bore about the flow conductor at the surface; valve means at the surface for controlling flow through the flow conductor; and test tool means removably locked and sealed in the receptacle means of the flow conductor.

  12. Business Machines

    ERIC Educational Resources Information Center

    Pactor, Paul

    1970-01-01

    The U.S. Department of Labor has projected a 106 percent increase in the demand for office machine operators over the next 10 years. Machines with a high frequency of use include printing calculators, 10-key adding machines, and key punch machines. The 12th grade is the logical time for teaching business machines. (CH)

  13. Hydraulically actuated well shifting tool

    SciTech Connect

    Roth, B.A.

    1992-10-20

    This patent describes a hydraulically actuated shifting tool for actuating a sliding member in a well tool. It comprises: a housing having a hydraulic fluid bore therein; shifting dog means positioned on the housing for movement away and toward the housing; locking dog means positioned on the housing for movement away and toward the body; shifting dog hydraulic actuating means in fluid communication with the bore for causing engagement of the shifting dogs with the sliding member; locking dog hydraulic actuating means in communication with the bore for causing engagement of the locking dogs with the locking means; and hydraulic shifting means in communication with the bore for causing relative movement between the shifting dog means and the locking dog means for shifting the sliding sleeve.

  14. Micro-machining.

    PubMed

    Brinksmeier, Ekkard; Preuss, Werner

    2012-08-28

    Manipulating bulk material at the atomic level is considered to be the domain of physics, chemistry and nanotechnology. However, precision engineering, especially micro-machining, has become a powerful tool for controlling the surface properties and sub-surface integrity of the optical, electronic and mechanical functional parts in a regime where continuum mechanics is left behind and the quantum nature of matter comes into play. The surprising subtlety of micro-machining results from the extraordinary precision of tools, machines and controls expanding into the nanometre range-a hundred times more precise than the wavelength of light. In this paper, we will outline the development of precision engineering, highlight modern achievements of ultra-precision machining and discuss the necessity of a deeper physical understanding of micro-machining. PMID:22802498

  15. Machine Shop Grinding Machines.

    ERIC Educational Resources Information Center

    Dunn, James

    This curriculum manual is one in a series of machine shop curriculum manuals intended for use in full-time secondary and postsecondary classes, as well as part-time adult classes. The curriculum can also be adapted to open-entry, open-exit programs. Its purpose is to equip students with basic knowledge and skills that will enable them to enter the…

  16. Twin mesospheric bores observed over Brazilian equatorial region

    NASA Astrophysics Data System (ADS)

    Medeiros, A. F.; Paulino, I.; Taylor, M. J.; Fechine, J.; Takahashi, H.; Buriti, R. A.; Lima, L. M.; Wrasse, C. M.

    2016-01-01

    Two consecutive mesospheric bores were observed simultaneously by two all-sky cameras on 19 December 2006. The observations were carried out in the northeast of Brazil at two different stations: São João do Cariri (36.5° W, 7.4° S) and Monteiro (37.1° W, 7.9° S), which are by about 85 km apart. The mesospheric bores were observed within an interval of ˜ 3 h in the NIR OH and OI557.7 nm airglow emissions. Both bores propagated to the east and showed similar characteristics. However, the first one exhibited a dark leading front with several trailing waves behind and progressed into a brighter airglow region, while the second bore, observed in the OH layer, was comprised of several bright waves propagating into a darker airglow region. This is the first paper to report events like these, called twin mesospheric bores. The background of the atmosphere during the occurrence of these events was studied by considering the temperature profiles from the TIMED/SABER satellite and wind from a meteor radar.

  17. Neutron logging tool

    SciTech Connect

    Taylor, J.A.; Taylor, K.G.

    1987-02-03

    A method is described of logging earth formations traversed by a well bore and utilizing a logging tool having a neutron source and a short spaced and a long spaced thermal neutron detector which produce an independent response as a function of depth of the logging tool in a well bore. The method comprises: moving the logging tool through a well bore to locate a section of the earth formations which has minimum porosity and obtaining measurement responses from each of the long and short spaced detectors; normalizing the responses of the long and short spaced detectors by matching the sensitivity of response of the long spaced detector to the sensitivity of response of the short spaced detector for an earth formation which has minimum porosity so that the normalized responses track one another in an earth formation which has minimum porosity; and moving the tool over the length of the well bore to be surveyed while recording the normalized responses of the long and short spaced neutron detectors as a function of depth.

  18. DESIGN AND CONSTRUCTION OF A 15 T, 120 MM BORE IR QUADRUPOLE MAGNET FOR LARP

    SciTech Connect

    Caspi, S.; Cheng, D.; Dietderich, D.; Felice, H.; Ferracin, P.; Hafalia, R.; Hannaford, R.; Sabbi, G. S.; Anerella, M.; Ghosh, A.; Schmalzle, J.; Wanderer, P.; Ambrosio, G.; Bossert, R.; Kashikhin, V.; Pasholk, D.; Zlobin, A.

    2009-05-04

    Pushing accelerator magnets beyond 10 T holds a promise of future upgrades to machines like the Large Hadron Collider (LHC) at CERN. Nb{sub 3}Sn conductor is at the present time the only practical superconductor capable of generating fields beyond 10 T. In support of the LHC Phase-II upgrade, the US LHC Accelerator Research Program (LARP) is developing a large bore (120 mm) IR quadrupole (HQ) capable of reaching 15 T at its conductor peak field and a peak gradient of 219 T/m at 1.9 K. While exploring the magnet performance limits in terms of gradient, forces and stresses the 1 m long two-layer coil will demonstrate additional features such as alignment and accelerator field quality. In this paper we summarize the design and report on the magnet construction progress.

  19. Continuous measurements of in-bore projectile velocity

    SciTech Connect

    Asay, J.R.; Konrad, C.H.; Hall, C.A.; Shahinpoor, M.; Hickman, R.

    1988-01-01

    The application of velocity interferometry to the continuous measurement of in-bore projectile velocity in a small-bore three-stage railgun is described. These measurements are useful for determining projectile acceleration and for evaluating gun performance. The launcher employed in these studies consists of a two-stage light gas gun used to inject projectiles into a railgun for additional acceleration. Results obtained for projectile velocities to 7.4 km/s with the two-stage injector are reported and potential improvements for railgun applications are discussed. 12 refs., 7 figs.

  20. Continuous measurements of in-bore projectile velocity

    SciTech Connect

    Asay, J.R.; Konrad, C.H.; Hall, C.A. ); Shahinpoor, M. . Dept. of Mechanical Engineering); Hickman, R. )

    1989-01-01

    The application of velocity interferometry to the continuous measurement of in-bore projectile velocity in a small-bore three-stage railgun is described. These measurements are useful for determining projectile acceleration and for evaluating gun performance. The launcher employed in these studies consists of a two-stage light gas gun used to inject projectiles into a railgun for additional acceleration. Results obtained for projectile velocities to 7.4 km/s with the two-stage injector are reported and potential improvements for railgun applications are discussed.

  1. Precise Countersinking Tool

    NASA Technical Reports Server (NTRS)

    Jenkins, Eric S.; Smith, William N.

    1992-01-01

    Tool countersinks holes precisely with only portable drill; does not require costly machine tool. Replaceable pilot stub aligns axis of tool with centerline of hole. Ensures precise cut even with imprecise drill. Designed for relatively low cutting speeds.

  2. Metalworking and machining fluids

    DOEpatents

    Erdemir, Ali; Sykora, Frank; Dorbeck, Mark

    2010-10-12

    Improved boron-based metal working and machining fluids. Boric acid and boron-based additives that, when mixed with certain carrier fluids, such as water, cellulose and/or cellulose derivatives, polyhydric alcohol, polyalkylene glycol, polyvinyl alcohol, starch, dextrin, in solid and/or solvated forms result in improved metalworking and machining of metallic work pieces. Fluids manufactured with boric acid or boron-based additives effectively reduce friction, prevent galling and severe wear problems on cutting and forming tools.

  3. 22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. INTERIOR VIEW OF THE MACHINE SHOP LOOKING NORTH. FROM LEFT TO RIGHT, NORTH END OF THE LONG LATHE, WOOD STOVE WITH A BRICK HEARTH FLOOR, FAR BACK LEFT CORNER IS THE MAIN CLUTCH FOR THE MILL POWER SHAFTS, SHAFT LATHE, SMALL PLANER, BORING MACHINE WITH IONIC COLUMN DETAIL., AND THE ENTRANCE TO THE ELECTRICAL MOTOR ROOM. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  4. Daily and seasonal Viking observations of Martian bore wave systems

    NASA Technical Reports Server (NTRS)

    Hunt, G. E.; Pickersgill, A. O.; James, P. B.; Evans, N.

    1981-01-01

    A Martian atmospheric phenomenon called a bore wave has been observed by the Viking imaging system during late spring and early summer of two Martian years, in the Tharsis Ridge region of the planet. The observational data are presented, and a tentative explanation is offered for the occurrence of this feature, formed by airflow and which behaves like a thermally induced diurnal katabatic breeze.

  5. Slime thickness evaluation of bored piles by electrical resistivity probe

    NASA Astrophysics Data System (ADS)

    Chun, Ok-Hyun; Yoon, Hyung-Koo; Park, Min-Chul; Lee, Jong-Sub

    2014-09-01

    The bottoms of bored piles are generally stacked with soil particles, both while boreholes are being drilled, and afterward. The stacked soils are called slime, and when loads are applied on the pile, increase the pile settlement. Thus to guarantee the end bearing capacity of bored piles, the slime thickness should be precisely detected. The objective of this study is to suggest a new method for evaluating the slime thickness, using temperature compensated electrical resistivity. Laboratory studies are performed in advance, to estimate and compare the resolution of the electrical resistivity probe (ERP) and time domain reflectometry (TDR). The electrical properties of the ERP and TDR are measured using coaxial type electrodes and parallel type two-wire electrodes, respectively. Penetration tests, conducted in the fully saturated sand-clay mixtures, demonstrate that the ERP produces a better resolution of layer detection than TDR. Thus, field application tests using the ERP with a diameter of 35.7 mm are conducted for the investigation of slime thickness in large diameter bored piles. Field tests show that the slime layers are clearly identified by the ERP: the electrical resistivity dramatically increases at the interface between the slurry and slime layer. The electrical resistivity in the slurry layer inversely correlates with the amount of circulated water. This study suggests that the new electrical resistivity method may be a useful method for the investigation of the slime thickness in bored piles.

  6. Rectangular-bore, high-gain laser plasma tube

    NASA Technical Reports Server (NTRS)

    Mollo, R. A.

    1969-01-01

    Rectangular-bore tube improves population inversion obtained from upper and terminal laser states, resulting in a significant increase in unsaturated gain factor. Radial field produces efficient pumping of upper laser state. Narrow tube dimensions cause increased diffusion flow of neon is metastable states to tube walls.

  7. Hole-boring through clouds for laser power beaming

    SciTech Connect

    Lipinski, R.J.; Walter, R.F.

    1994-12-31

    Power beaming to satellites with a ground-based laser can be limited by clouds. Hole-boring through the clouds with a laser has been proposed as a way to overcome this obstacle. This paper reviews the past work on laser hole-boring and concludes that hole-boring for direct beaming to satellites is likely to require 10--100 MW. However, it may be possible to use an airborne relay mirror at 10--25 km altitude for some applications in order to extend the range of the laser (e.g., for beaming to satellites near the horizon). In these cases, use of the relay mirror also would allow a narrow beam between the laser and the relay, as well as the possibility of reducing the crosswind if the plane matched speed with the cloud temporarily. Under these conditions, the power requirement to bore a hole through most cirrus and cirrostratus clouds might be only 500-kW if the hole is less than 1 m in diameter and if the crosswind speed is less than 10 m/s. Overcoming cirrus and cirrostratus clouds would reduce the downtime due to weather by a factor of 2. However, 500 kW is a large laser, and it may be more effective instead to establish a second power beaming site in a separate weather zone. An assessment of optimum wavelengths for hole boring also was made, and the best options were found to be 3.0--3.4 {mu}m and above 10 {mu}m.

  8. Database machines

    NASA Technical Reports Server (NTRS)

    Stiefel, M. L.

    1983-01-01

    The functions and performance characteristics of data base machines (DBM), including machines currently being studied in research laboratories and those currently offered on a commerical basis are discussed. The cost/benefit considerations that must be recognized in selecting a DBM are discussed, as well as the future outlook for such machines.

  9. Laser applications in machining slab materials

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaoping

    1990-10-01

    Since the invention of the laser back in 1960, laser technology has been extensively applied in many fields of science and technology. These has been a history of nearly two decades of using lasers as an energy source in machining materials, such as cutting, welding, ruling and boring, among other operations. With the development of flexible automation in production, the advantages of laser machining have has grown more and more obvious. The combination of laser technology and computer science further promotes the enhancement and upgrading of laser machining and related equipment. At present, many countries are building high quality laser equipment for machining slab materials, such as the Coherent and Spectra Physics corporations in the United States, the Trumpf Corporation in West Germany, the Amada Corporation in Japan, and the Bystronic Corporation in Switzerland, among other companies.

  10. UV absorption of the in-bore plasma emission from an EML using polycarbonate insulators

    NASA Astrophysics Data System (ADS)

    Clothiaux, Eugene J.

    1991-01-01

    The in-bore continuum emission spectrum, laced by absorption lines, is observed to be completely cut off for wavelengths shorter than about 3000 A. This cutoff wavelength is seen to occur at longer wavelengths as the plasma armature moves down the launcher bore. A mechanism for the absorption of shortwave radiation by ablated and evaporated bore materials is given.

  11. JBK-75 stainless steel machinability study

    SciTech Connect

    McManigle, A.P.; Simonis, A.W.

    1993-09-02

    The study on forgings characterized machinability of the material by varying cutting speeds and feedrates utilizing four tools for the roughing operation and four tools for the semi-finish operation. Tools tested were obtained from four manufacturers. Twelve parts were machined utilizing an experimental design to determine all possible interactions between cutting speeds and feedrates. To evaluate the machinability of the material, quantitative measures in tool life, tool wear, surface finish, chip control, and material removal rates were analyzed. Benefits gained from this study are: higher material removal rates, longer tool life, minimal tool wear, improved chip control and reliability, increased productivity, and cost minimization.

  12. Lightweight piston-rod assembly for a reciprocating machine

    DOEpatents

    Corey, John A.; Walsh, Michael M.

    1986-01-01

    In a reciprocating machine, there is provided a hollow piston including a dome portion on one end and a base portion on the opposite end. The base portion includes a central bore into which a rod is hermetically fixed in radial and angular alignment. The extending end of the rod has a reduced diameter portion adapted to fit into the central bore of a second member such as a cross-head assembly, and to be secured thereto in radial and axial alignment with the piston.

  13. Pulling tool for use with reeled tubing and method for operating tools from wellbores

    SciTech Connect

    Pleasants, C.W.

    1991-08-20

    This patent describes a tool for latching to and/or pulling a well operating tool having a fishing neck from a downhole location in pipe in a well bore. It comprises an elongated tubular housing assembly defining a longitudinal bore; means connecting the housing assembly to an end of a string of reeled tubing for passing the housing assembly through the wellbore and into contact with the fishing neck and for introducing fluid into the longitudinal bore; means disposed on the housing assembly for automatically latching to the fishing neck upon the housing assembly engaging the fishing neck; means responsive to a predetermined fluid condition in the bore for releasing the latching means from the fishing neck to permit the tool to be removed from the wellbore; and means responsive to a predetermined mechanical force exerted, via the reeled tubing, on the housing assembly and on the fishing neck for releasing the latching means from the fishing neck.

  14. Tool setting device

    DOEpatents

    Brown, Raymond J.

    1977-01-01

    The present invention relates to a tool setting device for use with numerically controlled machine tools, such as lathes and milling machines. A reference position of the machine tool relative to the workpiece along both the X and Y axes is utilized by the control circuit for driving the tool through its program. This reference position is determined for both axes by displacing a single linear variable displacement transducer (LVDT) with the machine tool through a T-shaped pivotal bar. The use of the T-shaped bar allows the cutting tool to be moved sequentially in the X or Y direction for indicating the actual position of the machine tool relative to the predetermined desired position in the numerical control circuit by using a single LVDT.

  15. Continued development of hybrid directional boring technology and New horizontal logging development for characterization, monitoring and instrument emplacement at environmental sites

    SciTech Connect

    Wemple, R.P.; Meyer, R.D.; Jacobson, R.D. ); Layne, R.R. )

    1991-01-01

    This work in partnership with industry is a continuation of cost- effective innovative, directional boring development begun in FY90 and planed to extend into FY94. Several demonstrations of the strategy of building hybrid hardware from utilities installation, geothermal, and soil mechanics technologies have been performed at Sandia National Laboratories (SNL) and at Charles Machine works (CMW) test sites as well as at a commercial refinery site. Additional tests at the SNL Directional Boring Test Range (DBTR) and a lagoon site are planned in calendar 1991. A new companion project to develop and demonstrate a hybrid capability for horizontal logging with penetrometers, specialty instruments and samplers has been taken from concept to early prototype hardware. The project goal of extending the tracking/locating capability of the shallow boring equipment to 80in. is being pursued with encouraging results at 40in. depths. Boring costs, not including tailored well completions dictated by individual site parameters, are estimated at $20 to $50 per foot. Applications continue to emerge for this work and interest continues to be expressed by DoD and EPA researchers and environmental site engineers. 12 figs.

  16. Fossils from bore holes on the Eastern Shore Peninsula, Virginia

    USGS Publications Warehouse

    Todd, Ruth; Gardner, Julia A.; Sohn, I.G.

    1955-01-01

    This report lists Foraminifera, Mollusca, and Ostracoda in five bore holes that penetrated a maximum of 445 feet of section in sediments of Pleistocene and Miocene age, and discusses the paleoecologic and stratigraphic significance of the fossils. It includes the contents of references 6, 16, and 18 of Virginia Division of Geology Mineral Resources Circular No. 2, dealing with the geology and groundwater resources of the Eastern Shore peninsula.

  17. MATC Machine Shop '84: Specific Skill Needs Assessment for Machine Shops in the Milwaukee Area.

    ERIC Educational Resources Information Center

    Roberts, Keith J.

    Building on previous research on the future skill needs of workers in southeastern Wisconsin, a study was conducted at Milwaukee Area Technical College (MATC) to gather information on the machine tool industry in the Milwaukee area. Interviews were conducted by MATC Machine Shop and Tool and Die faculty with representatives from 135 machine shops,…

  18. Bore support assembly and a method of laser construction

    SciTech Connect

    Ortiz, M.V.; Shull, W.A.

    1989-09-12

    This patent describes a bore support assembly for use in a laser. It comprises: a joiner ring having radially spaced outer and inner peripheries, the outer periphery being capable of rigid attachment to an outer envelope of a laser at the interior thereof. The inner periphery defining a first central opening of a first size adapting the ring to receive an inner bore tube of the laser therethrough; and a spider structure positioned on one side of the joiner ring and extending generally along the central opening thereof. The spider structure having an outer peripheral portion rigidly attached to the inner periphery of the joiner ring, an inner peripheral portion spaced radially inwardly from the outer peripheral portion and defining a second central opening of a second size smaller than the first size of the first central opening of the joiner ring and adapting the inner peripheral portion of the spider structure to receive the bore tube of the laser therethrough and be rigidly interconnected therewith, and a plurality of flexible members extending radially between and interconnecting the outer and inner peripheral portions of the spider structure.

  19. The Machine Scoring of Writing

    ERIC Educational Resources Information Center

    McCurry, Doug

    2010-01-01

    This article provides an introduction to the kind of computer software that is used to score student writing in some high stakes testing programs, and that is being promoted as a teaching and learning tool to schools. It sketches the state of play with machines for the scoring of writing, and describes how these machines work and what they do.…

  20. Electrical Discharge Machining.

    ERIC Educational Resources Information Center

    Montgomery, C. M.

    The manual is for use by students learning electrical discharge machining (EDM). It consists of eight units divided into several lessons, each designed to meet one of the stated objectives for the unit. The units deal with: introduction to and advantages of EDM, the EDM process, basic components of EDM, reaction between forming tool and workpiece,…

  1. A Turing Machine Simulator.

    ERIC Educational Resources Information Center

    Navarro, Aaron B.

    1981-01-01

    Presents a program in Level II BASIC for a TRS-80 computer that simulates a Turing machine and discusses the nature of the device. The program is run interactively and is designed to be used as an educational tool by computer science or mathematics students studying computational or automata theory. (MP)

  2. Introduction to Exploring Machines

    ERIC Educational Resources Information Center

    Early Childhood Today, 2006

    2006-01-01

    Young children are fascinated by how things "work." They are at a stage of development where they want to experiment with the many ways to use an object or take things apart and put them back together. In the process of exploring tools and machines, children use the scientific method and problem-solving skills. They observe how things work, wonder…

  3. Machining Three Prongs on a Shaft

    NASA Technical Reports Server (NTRS)

    Hewitt, C.

    1983-01-01

    Simple tool reduces set-up and machining time by more than 70 percent. Unorthodox tooling arrangement used to machine three prongs on end of specialpurpose wrench. Modified carbide-tipped spot-facing tool rotated at 1,400 to 1,600 revolutions per minute in small milling machine and applied to work piece, held with its corners in spaces of three-cornered collect.

  4. Research on the automatic laser navigation system of the tunnel boring machine

    NASA Astrophysics Data System (ADS)

    Liu, Yake; Li, Yueqiang

    2011-12-01

    By establishing relevant coordinates of the Automatic Laser Navigation System, the basic principle of the system which accesses the TBM three-dimensional reference point and yawing angle by mathematical transformation between TBM, target prism and earth coordinate systems is discussed deeply in details. According to the way of rigid body descriptions of its posture, TBM attitude parameters measurement and data acquisition methods are proposed, and measures to improve the accuracy of the Laser Navigation System are summarized.

  5. Turbulent mixing and wave radiation in non-Boussinesq internal bores

    NASA Astrophysics Data System (ADS)

    Borden, Zac; Koblitz, Tilman; Meiburg, Eckart

    2012-08-01

    Bores, or hydraulic jumps, appear in many natural settings and are useful in many industrial applications. If the densities of the two fluids between which a bore propagates are very different (i.e., water and air), the less dense fluid can be neglected when modeling a bore analytically—a single-layer hydraulic model will accurately predict a bore's speed of propagation. A two-layer model is required, however, if the densities are more similar. Mass is conserved separately in each layer and momentum is conserved globally, but the model requires for closure an assumption about the loss of energy across a bore. In the Boussinesq limit, it is known that there is a decrease of the total energy flux across a bore, but in the expanding layer, turbulent mixing at the interface entrains high speed fluid from the contracting layer, resulting in an increase in the flux of kinetic energy across the expanding layer of a bore. But it is unclear if this finding will extend to non-Boussinesq bores. We directly examine the flux of energy within non-Boussinesq bores using two-dimensional direct numerical simulations and find that a gain of energy across the expanding layer only occurs for bores where the density ratio, defined as the ratio of the density of the lighter fluid to the heavier fluid, is greater than approximately one half. For smaller density ratios, undular waves generated at the bore's front dominate over the effects of turbulent mixing, and the expanding layer loses energy across the bore. Based on our results, we show that if one can predict the amount of energy radiated by bores through undular waves, it is possible to derive an accurate model for the propagation of non-Boussinesq bores.

  6. CNC electrical discharge machining centers

    SciTech Connect

    Jaggars, S.R.

    1991-10-01

    Computer numerical control (CNC) electrical discharge machining (EDM) centers were investigated to evaluate the application and cost effectiveness of establishing this capability at Allied-Signal Inc., Kansas City Division (KCD). In line with this investigation, metal samples were designed, prepared, and machined on an existing 15-year-old EDM machine and on two current technology CNC EDM machining centers at outside vendors. The results were recorded and evaluated. The study revealed that CNC EDM centers are a capability that should be established at KCD. From the information gained, a machine specification was written and a shop was purchased and installed in the Engineering Shop. The older machine was exchanged for a new model. Additional machines were installed in the Tool Design and Fabrication and Precision Microfinishing departments. The Engineering Shop machine will be principally used for the following purposes: producing deep cavities in small corner radii, machining simulated casting models, machining difficult-to-machine materials, and polishing difficult-to-hand polish mold cavities. 2 refs., 18 figs., 3 tabs.

  7. Nonplanar machines

    SciTech Connect

    Ritson, D. )

    1989-05-01

    This talk examines methods available to minimize, but never entirely eliminate, degradation of machine performance caused by terrain following. Breaking of planar machine symmetry for engineering convenience and/or monetary savings must be balanced against small performance degradation, and can only be decided on a case-by-case basis. 5 refs.

  8. Electric machine

    DOEpatents

    El-Refaie, Ayman Mohamed Fawzi; Reddy, Patel Bhageerath

    2012-07-17

    An interior permanent magnet electric machine is disclosed. The interior permanent magnet electric machine comprises a rotor comprising a plurality of radially placed magnets each having a proximal end and a distal end, wherein each magnet comprises a plurality of magnetic segments and at least one magnetic segment towards the distal end comprises a high resistivity magnetic material.

  9. Permutation Machines.

    PubMed

    Bhatia, Swapnil; LaBoda, Craig; Yanez, Vanessa; Haddock-Angelli, Traci; Densmore, Douglas

    2016-08-19

    We define a new inversion-based machine called a permuton of n genetic elements, which allows the n elements to be rearranged in any of the n·(n - 1)·(n - 2)···2 = n! distinct orderings. We present two design algorithms for architecting such a machine. We define a notion of a feasible design and use the framework to discuss the feasibility of the permuton architectures. We have implemented our design algorithms in a freely usable web-accessible software for exploration of these machines. Permutation machines could be used as memory elements or state machines and explicitly illustrate a rational approach to designing biological systems. PMID:27383067

  10. Liver acquisition with volume acceleration flex on 70-cm wide-bore and 60-cm conventional-bore 3.0-T MRI.

    PubMed

    Saito, Shigeyoshi; Tanaka, Keiko; Hashido, Takashi

    2016-07-01

    This study aimed to compare the uniformity of fat suppression and image quality between liver acquisition with volume acceleration flex (LAVA-Flex) and LAVA on 60-cm conventional-bore and 70-cm wide-bore 3.0-T magnetic resonance imaging (MRI). The uniformity of fat suppression by LAVA-Flex and LAVA was assessed as the efficiency of suppression of superficial fat at the levels of the liver dome, porta, and renal hilum. Percentage standard deviation (%SD) was calculated using the following equation: %SD (%) = 100 × SD of the regions of interest (ROIs)/mean value of the signal intensity (SI) in the ROIs. Signal-to-noise ratio (SNR) and contrast ratio (CR) were calculated. In the LAVA sequence, the %SD in all slices on wide-bore 3.0-T MRI was significantly higher than that on conventional-bore 3.0-T MRI (P < 0.01). However, there was no significant difference in fat signal uniformity between the conventional and wide-bore scanners when LAVA-Flex was used. In the liver, there were no significant differences in SNR between the two sequences. However, the SNR in the pancreas was lower for the wide-bore scanner than for the conventional-bore scanner for both sequences (P < 0.05). There were no significant differences in CR for the liver and fat between LAVA-Flex and LAVA in both scanners. The CR in the LAVA-Flex images obtained by wide-bore MRI was significantly higher than that in the LAVA-Flex images recorded by conventional-bore MRI (P < 0.001). LAVA-Flex offers more homogenous fat suppression in the upper abdomen than LAVA for both conventional and wide-bore 3.0-T MRI. PMID:26739299

  11. Formal modeling of virtual machines

    NASA Technical Reports Server (NTRS)

    Cremers, A. B.; Hibbard, T. N.

    1978-01-01

    Systematic software design can be based on the development of a 'hierarchy of virtual machines', each representing a 'level of abstraction' of the design process. The reported investigation presents the concept of 'data space' as a formal model for virtual machines. The presented model of a data space combines the notions of data type and mathematical machine to express the close interaction between data and control structures which takes place in a virtual machine. One of the main objectives of the investigation is to show that control-independent data type implementation is only of limited usefulness as an isolated tool of program development, and that the representation of data is generally dictated by the control context of a virtual machine. As a second objective, a better understanding is to be developed of virtual machine state structures than was heretofore provided by the view of the state space as a Cartesian product.

  12. Earth boring bit with pressure compensating rigid face seal

    SciTech Connect

    Burr, B. H.

    1985-05-14

    An earth boring bit having a cantilevered bearing shaft and a compensator system to equalize the pressure of the lubricant with the hydrostatic pressure of the drilling fluid surrounding the bit. A rigid face seal assembly, positioned between the cutter and bearing shaft of the bit, moves axially in response to, and to compensate for, dynamic pressure changes in the lubricant adjacent the seal. This is accomplished by the positioning and sizing of resilient energizer rings in relationship to the geometries of the mating grooves between the cutter and shaft and the rigid sealing rings of the face seal assembly.

  13. Grouting guidelines for Hanford Tanks Initiative cone penetrometer borings

    SciTech Connect

    Iwatate, D.F.

    1998-05-18

    Grouting of an open cone penetrometer (CP) borehole is done to construct a barrier that prevents the vertical migration of fluids and contaminants between geologic units and aquifers intersected by the boring. Whether to grout, the types of grout, and the method of deployment are functions of the site-specific conditions. This report recommends the strategy that should be followed both before and during HTI [Hanford Tanks Initiative] CP deployment to decide specific borehole grouting needs at Hanford SST farms. Topics discussed in this report that bear on this strategy include: Regulatory guidance, hydrogeologic conditions, operational factors, specific CP grouting deployment recommendations.

  14. Small bore ceramic laser tube inspection light table

    DOEpatents

    Updike, Earl O.

    1990-01-01

    Apparatus for inspecting small bore ceramic laser tubes, which includes a support base with one or more support rollers. A fluorescent light tube is inserted within the laser tube and the laser tube is supported by the support rollers so that a gap is maintained between the laser tube and the fluorescent tube to enable rotation of the laser tube. In operation, the ceramic tube is illuminated from the inside by the fluorescent tube to facilitate visual inspection. Centering the tube around the axial light of the fluorescent tube provides information about straightness and wall thickness of the laser tube itself.

  15. Modeling and optimization of cylindrical wire electro discharge machining of AISI D3 tool steel using non-dominated sorting genetic algorithm

    NASA Astrophysics Data System (ADS)

    Golshan, Abolfazl; Gohari, Soheil; Ayob, Amran

    2011-10-01

    In this study the influence of Cylindrical Wire Electro Discharge Machining on surface roughness and material removal rate is conducted. From experimental DOE method and mathematical modeling, the importance and correlation between corresponding parameters and process output characterization are studied. The investigated input parameters include electrical current, pulse-off time, voltage, rotation speed and cone angle. The Non-dominated Sorting Genetic Algorithm is then applied on the outputs to generate appropriate optimized models. The optimization procedure shows that the suggested method results in a high performance problem solving.

  16. Mining machine

    SciTech Connect

    Parrott, G.A.

    1985-05-07

    A haulage system for a mining machine comprises a mining machine mounted on and/or guided by a conveyor and reciprocable with respect thereto, the conveyor being provided with a rack having plural rows of teeth of identical pitch, with the teeth of one row staggered with respect to an adjacent row(s), and the machine being provided with at least one power driven haulage sprocket comprising plural sets of peripherally arranged teeth of identical pitch, one set being angularly staggered with respect to an adjacent set(s), whereby one set is engageable with each row of teeth of the rack. The invention also includes a mining machine provided with such a power driven haulage sprocket, and a rack as above described and provided with end fittings for securing in articulated manner to an adjacent rack.

  17. Monel Machining

    NASA Technical Reports Server (NTRS)

    1983-01-01

    Castle Industries, Inc. is a small machine shop manufacturing replacement plumbing repair parts, such as faucet, tub and ballcock seats. Therese Castley, president of Castle decided to introduce Monel because it offered a chance to improve competitiveness and expand the product line. Before expanding, Castley sought NERAC assistance on Monel technology. NERAC (New England Research Application Center) provided an information package which proved very helpful. The NASA database was included in NERAC's search and yielded a wealth of information on machining Monel.

  18. Dynamics of Magnetic Insulation Violation in Smooth-bore Magnetrons

    NASA Astrophysics Data System (ADS)

    Agafonov, A. V.; Fedorov, V. M.; Tarakanov, V. P.

    1997-05-01

    The efficiency of large and high-power magnetrons of GW power levels is less than 30% and an inherent pulse-length and repetition rate limitations seems to exist because of use of explosive field emission. Another approach is the development of low voltage high-efficiency magnetrons utilizing a secondary emission magnetron array with high repetition rate. The numerical model of nonstationary nonuniform secondary electron emission from a cathode surface has been developed. The results of the first steps in computer simulations of an electron cloud formation inside a smooth-bore magnetron under the condition of the back-bombardement instability (BBI) are presented. A mechanism of the violation of the magnetic insulation are considered. Calculations have been performed for a coaxial smooth-bore magnetron and for magnetrons with different types of azimuthal inhomogeneities which could help the grow of BBI, and for magnetrons of different aspect ratios. The results of computer simulation are compared with experimental data. The main calculations of the beam dynamics were carried out with PIC-code KARAT.

  19. Bore tube assembly for steam cooling a turbine rotor

    SciTech Connect

    DeStefano, Thomas Daniel; Wilson, Ian David

    2002-01-01

    An axial bore tube assembly for a turbine is provided to supply cooling steam to hot gas components of the turbine wheels and return the spent cooling steam. A pair of inner and outer tubes define a steam supply passage concentric about an inner return passage. The forward ends of the tubes communicate with an end cap assembly having sets of peripheral holes communicating with first and second sets of radial tubes whereby cooling steam from the concentric passage is supplied through the end cap holes to radial tubes for cooling the buckets and return steam from the buckets is provided through the second set of radial tubes through a second set of openings of the end cap into the coaxial return passage. A radial-to-axial flow transitioning device, including anti-swirling vanes is provided in the end cap. A strut ring adjacent the aft end of the bore tube assembly permits axial and radial thermal expansion of the inner tube relative to the outer tube.

  20. Gun bore flaw image matching based on improved SIFT descriptor

    NASA Astrophysics Data System (ADS)

    Zeng, Luan; Xiong, Wei; Zhai, You

    2013-01-01

    In order to increase the operation speed and matching ability of SIFT algorithm, the SIFT descriptor and matching strategy are improved. First, a method of constructing feature descriptor based on sector area is proposed. By computing the gradients histogram of location bins which are parted into 6 sector areas, a descriptor with 48 dimensions is constituted. It can reduce the dimension of feature vector and decrease the complexity of structuring descriptor. Second, it introduce a strategy that partitions the circular region into 6 identical sector areas starting from the dominate orientation. Consequently, the computational complexity is reduced due to cancellation of rotation operation for the area. The experimental results indicate that comparing with the OpenCV SIFT arithmetic, the average matching speed of the new method increase by about 55.86%. The matching veracity can be increased even under some variation of view point, illumination, rotation, scale and out of focus. The new method got satisfied results in gun bore flaw image matching. Keywords: Metrology, Flaw image matching, Gun bore, Feature descriptor

  1. Introducing passive acoustic filter in acoustic based condition monitoring: Motor bike piston-bore fault identification

    NASA Astrophysics Data System (ADS)

    Jena, D. P.; Panigrahi, S. N.

    2016-03-01

    Requirement of designing a sophisticated digital band-pass filter in acoustic based condition monitoring has been eliminated by introducing a passive acoustic filter in the present work. So far, no one has attempted to explore the possibility of implementing passive acoustic filters in acoustic based condition monitoring as a pre-conditioner. In order to enhance the acoustic based condition monitoring, a passive acoustic band-pass filter has been designed and deployed. Towards achieving an efficient band-pass acoustic filter, a generalized design methodology has been proposed to design and optimize the desired acoustic filter using multiple filter components in series. An appropriate objective function has been identified for genetic algorithm (GA) based optimization technique with multiple design constraints. In addition, the sturdiness of the proposed method has been demonstrated in designing a band-pass filter by using an n-branch Quincke tube, a high pass filter and multiple Helmholtz resonators. The performance of the designed acoustic band-pass filter has been shown by investigating the piston-bore defect of a motor-bike using engine noise signature. On the introducing a passive acoustic filter in acoustic based condition monitoring reveals the enhancement in machine learning based fault identification practice significantly. This is also a first attempt of its own kind.

  2. Austempered Ductile Iron Machining

    NASA Astrophysics Data System (ADS)

    Pilc, Jozef; Šajgalík, Michal; Holubják, Jozef; Piešová, Marianna; Zaušková, Lucia; Babík, Ondrej; Kuždák, Viktor; Rákoci, Jozef

    2015-12-01

    This article deals with the machining of cast iron. In industrial practice, Austempered Ductile Iron began to be used relatively recently. ADI is ductile iron that has gone through austempering to get improved properties, among which we can include strength, wear resistance or noise damping. This specific material is defined also by other properties, such as high elasticity, ductility and endurance against tenigue, which are the properties, that considerably make the tooling characteristic worse.

  3. Earth boring bit with improved rigid face seal assembly

    SciTech Connect

    Burr, B.H.

    1987-05-19

    An earth boring bit is described with an improved pressure compensating face seal assembly having one rigid ring and sealing face carried by a bearing shaft and an opposed sealing face carried by the cutter. The bit comprises: a body; a cantilevered bearing shaft having a generally cylindrical journal bearing and positioned to extend obliquely inwardly and downwardly from the body; a cutter having a generally cylindrical bearing formed internally therein, secured for rotation about the journal bearing of the shaft; a lubrication system in the body, including a hydrostatic pressure compensator to lubricate the bearings; and a cutter seal groove formed near the outermost region of the cylindrical bearing in the cutter to have a circumferential, generally cylindrical wall.

  4. Pack carburizing process for earth boring drill bits

    SciTech Connect

    Simons, R.W.; Scott, D.E.; Poland, J.R.

    1987-02-17

    A method is described of manufacturing an earth boring drill bit of the type having a bearing pin extending from a head section of the drill bit for rotatably mounting a cutter, comprising the steps of: providing a container having opposing end openings with sidewalls therebetween which define a container interior; placing the container over a portion of the head section so that the pin extends within the interior of the container; installing a spring spacer within the interior of the container about at least a portion of the circumference of the bearing pin at least one axial location; packing the container with a particulate treating medium; covering the container; and placing the pin and container into a furnace for a time and at a temperature to activate the treating medium.

  5. Deep bore hole instrumentation along San Francisco Bay Bridges

    SciTech Connect

    Bakun, W.; Bowman, J.; Clymer, R.; Foxall, W.; Hipley, P.; Hollfelder, J.; Hutchings, L.; Jarpe, S.; Kasameyer, P.; McEvilly, T.; Mualchin, L.; Palmer, M.

    1998-10-01

    The Bay Bridges down hole network consists of sensors in bore holes that are drilled 100 ft. into bedrock around and in the San Francisco Bay. Between 2 and 8 instruments have been spaced along the Dumbarton, San Mateo, Bay, and San Rafael bridges. The instruments will provide multiple use data that is important to geotechnical, structural engineering, and seismological studies. The holes are between 100 and 1000 ft deep and were drilled by Caltrans. There are twenty- one sensor packages at fifteen sites. Extensive financial support is being contributed by Caltrans, UCB, LBL, LLNL-LDRD, U.C. Campus/Laboratory Collaboration (CLC) program, and USGS. The down hole instrument package contains a three component HS-1 seismometer and three orthogonal Wilcox 73 1 accelerometers, and is capable of recording a micro g from local M = 1.0 earthquakes to 0.5 g strong ground motion form large Bay Area earthquakes.

  6. Mechanical design of a large bore quadrupole triplet magnet

    SciTech Connect

    Abbott, S.; Caylor, R.; Fong, E.; Tanabe, J.

    1987-03-01

    The mechanical design and construction of a 1 meter bore, low gradient quadrupole triplet is described. The magnet will be used for focussing a proton beam in accelerator studies of neutral particle at the Los Alamos National Laboratory. A significant feature of this magnet design is the precision location of the coil conductors within the steel yoke tube. Each of the quadrupole coils have been fabricated from water cooled aluminum conductor, wound in a cosine 2-theta geometry. The conductor bundles have been wound to a positional accuracy within +-0.050 cm which was required to reduce the harmonic content to less than 0.04% of the quadrupole field. Important aspects of the design, construction and assembly are described.

  7. Effect of in-bore gas on railgun performance

    SciTech Connect

    Rolader, G.E. ); Batteh, J.H. )

    1991-01-01

    Acceleration of a projectile in a non-evacuated railgun bore produces a series of shock waves traveling through the gas in front of the projectile which retards the projectile's motion. In this paper, a model is presented which describes the three components of this retarding force - the force required to accelerate the gas to the projectile velocity as it is entrained by the shock front, the force required to continue to accelerate previously shocked gas as the projectile accelerates, and the force required to overcome the viscous drag which arises from the interaction of the shocked gas and the gun tube. We address the relative contributions of the three components of the force and the significance of the retarding force when compared to the net accelerating force.

  8. Workout Machine

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Orbotron is a tri-axle exercise machine patterned after a NASA training simulator for astronaut orientation in the microgravity of space. It has three orbiting rings corresponding to roll, pitch and yaw. The user is in the middle of the inner ring with the stomach remaining in the center of all axes, eliminating dizziness. Human power starts the rings spinning, unlike the NASA air-powered system. Marketed by Fantasy Factory (formerly Orbotron, Inc.), the machine can improve aerobic capacity, strength and endurance in five to seven minute workouts.

  9. Connecting wind-driven upwelling and offshore stratification to nearshore internal bores and oxygen variability

    NASA Astrophysics Data System (ADS)

    Walter, Ryan K.; Woodson, C. Brock; Leary, Paul R.; Monismith, Stephen G.

    2014-06-01

    This study utilizes field observations in southern Monterey Bay, CA, to examine how regional-scale upwelling and changing offshore (shelf) conditions influence nearshore internal bores. We show that the low-frequency wind forcing (e.g., upwelling/relaxation time scales) modifies the offshore stratification and thermocline depth. This in turn alters the strength and structure of observed internal bores in the nearshore. An internal bore strength index is defined using the high-pass filtered potential energy density anomaly in the nearshore. During weak upwelling favorable conditions and wind relaxations, the offshore thermocline deepens. In this case, both the amplitude of the offshore internal tide and the strength of the nearshore internal bores increase. In contrast, during strong upwelling conditions, the offshore thermocline shoals toward the surface, resulting in a decrease in the offshore internal tide amplitude. As a result, cold water accumulates in the nearshore (nearshore pooling), and the internal bore strength index decreases. Empirical orthogonal functions are utilized to support the claim that the bore events contribute to the majority of the variance in cross-shelf exchange and transport in the nearshore. Observed individual bores can drive shock-like drops in dissolved oxygen (DO) with rapid onset times, while extended upwelling periods with reduced bore activity produce longer duration, low DO events.

  10. 34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. DETAIL INTERIOR VIEW OF MACHINE SHOP ON LEVEL +55 OF POWERHOUSE #1; CARLTON MACHINE TOOL CO DRILL IS IN LEFT FOREGROUND; SUDBURY MACHINE TOOL CO LATHES ARE IN BACKGROUND. - Bonneville Project, Powerhouse No.1, Spanning Bradford Slough, from Bradford Island, Bonneville, Multnomah County, OR

  11. Evolving detectors of 2D patterns on a simulated CAM-Brain machine: an evolvable hardware tool for building a 75-million-neuron artificial brain

    NASA Astrophysics Data System (ADS)

    de Garis, Hugo; Korkin, Michael; Guttikonda, Padma; Cooley, Donald

    2000-11-01

    This paper presents some simulation results of the evolution of 2D visual pattern recognizers to be implemented very shortly on real hardware, namely the 'CAM-Brain Machine' (CBM), an FPGA based piece of evolvable hardware which implements a genetic algorithm (GA) to evolve a 3D cellular automata (CA) based neural network circuit module, of approximately 1,000 neurons, in about a second, i.e. a complete run of a GA, with 10,000s of circuit growths and performance evaluations. Up to 65,000 of these modules, each of which is evolved with a humanly specified function, can be downloaded into a large RAM space, and interconnected according to humanly specified gvdvips -o SPIE-2000.ps SPIE-2000 artificial brain architectures. This RAM, containing an artificial brain with up to 75 million neurons, is then updated by the CBM at a rate of 130 billion CA cells per second. Such speeds will enable real time control of robots and hopefully the birth of a new research field that we call 'brain building.' The first such artificial brain, to be built at STARLAB in 2000 and beyond, will be used to control the behaviors of a life sized kitten robot called 'Robokitty.' This kitten robot will need 2D pattern recognizers in the visual section of its artificial brain. This paper presents simulation results on the evolvability and generalization properties of such recognizers.

  12. Wacky Machines

    ERIC Educational Resources Information Center

    Fendrich, Jean

    2002-01-01

    Collectors everywhere know that local antique shops and flea markets are treasure troves just waiting to be plundered. Science teachers might take a hint from these hobbyists, for the next community yard sale might be a repository of old, quirky items that are just the things to get students thinking about simple machines. By introducing some…

  13. Feasibility study of detection of chatter by using FBG during boring

    NASA Astrophysics Data System (ADS)

    Zhu, P. Y.; Peng, W.; Yuan, L.; Hu, Z. J.

    2013-10-01

    A novel real-time monitoring system based on Fiber Bragg Grating (FBG) sensor has been developed to detect chatter in boring process. In the system, a boring bar with large length-to-diameter ratio (FSTUP3225R/L-16S) was the test subject. The FBG sensor was installed on the surface of the boring bar with the length of 225mm. A classical strain gauge was employed to measure the vibratory strain and compare the results with the ones from FBG sensor. The measurements were carried out using various cutting parameters to obtain the desired chatter phenomenon. The analysis of the experimental data was verified the chatter happened during the deep hole boring. Comparison between the experimental results from two kinds of sensors demonstrated that the measurement technique could be used to detect the dynamic strain, as well as the permitting one to research the method to identify boring chatter on-line be using optical fiber sensor system.

  14. Boring crustaceans damage polystyrene floats under docks polluting marine waters with microplastic.

    PubMed

    Davidson, Timothy M

    2012-09-01

    Boring isopods damage expanded polystyrene floats under docks and, in the process, expel copious numbers of microplastic particles. This paper describes the impacts of boring isopods in aquaculture facilities and docks, quantifies and discusses the implications of these microplastics, and tests if an alternate foam type prevents boring. Floats from aquaculture facilities and docks were heavily damaged by thousands of isopods and their burrows. Multiple sites in Asia, Australia, Panama, and the USA exhibited evidence of isopod damage. One isopod creates thousands of microplastic particles when excavating a burrow; colonies can expel millions of particles. Microplastics similar in size to these particles may facilitate the spread of non-native species or be ingested by organisms causing physical or toxicological harm. Extruded polystyrene inhibited boring, suggesting this foam may prevent damage in the field. These results reveal boring isopods cause widespread damage to docks and are a novel source of microplastic pollution. PMID:22763283

  15. Automatic feed system for ultrasonic machining

    DOEpatents

    Calkins, Noel C.

    1994-01-01

    Method and apparatus for ultrasonic machining in which feeding of a tool assembly holding a machining tool toward a workpiece is accomplished automatically. In ultrasonic machining, a tool located just above a workpiece and vibrating in a vertical direction imparts vertical movement to particles of abrasive material which then remove material from the workpiece. The tool does not contact the workpiece. Apparatus for moving the tool assembly vertically is provided such that it operates with a relatively small amount of friction. Adjustable counterbalance means is provided which allows the tool to be immobilized in its vertical travel. A downward force, termed overbalance force, is applied to the tool assembly. The overbalance force causes the tool to move toward the workpiece as material is removed from the workpiece.

  16. Features of plastics edge cutting machining

    NASA Astrophysics Data System (ADS)

    Handozhko, A. V.; Shcherbakov, A. N.; Zaharov, L. A.; Gavrilenko, T. V.

    2016-04-01

    This article describes the features of pieces from thermoplastic materials in the form of electrical insulators cut by a disk edge tool. The problems in question are possible defects arising during machining and technological conditions that reduce their quantity. The necessity of required machining conditions matching substantiated in accordance with a specific grade of the material which is treated. Equipment and machining attachments, developed for experimental studies, determine the rational conditions of plastic electrical insulators machining. As a result of experiments the dependences of cut face quality parameters of plastics are obtained by machining conditions. The obtained results allowed us to make valid conclusions and recommendations.

  17. Determination of rare earth elements, uranium and thorium in geological samples by ICP-MS, using an automatic fusion machine as an alkaline digestion tool.

    NASA Astrophysics Data System (ADS)

    Granda, Luis; Rivera, Maria; Velasquez, Colon; Barona, Diego; Carpintero, Natalia

    2014-05-01

    At the present time, rare earth elements deposits have became in strategic resources for extraction of raw materials in order to manufacture high tech devices (computers, LCD, cell phones, batteries for hybrid vehicles, fiber optics and wind turbines) (1).The appropriate analytical determination of the REE ( rare earth elements) in sediment and rock samples , is important to find potential deposits and to recognize geological environments for identifying possible alterations and mineral occurrences. The alkaline fusion, which aim is to move the entire sample from solid to liquid state by forming water soluble complexes of boron and lithium, as a previous procedure for the determination of these elements, usually takes a lot of time due to the complexity of the analysis phase and by the addition of other reagents (Tm and HF ) (2) to compensate the lack of strict temperature control. The objective of this work is to develop an efficient alternative to alkaline digestion using an electrical fusion machine, which allows to create temperature programs with advanced process control and supports up to 5 samples simultaneously, which generates a reproducibility of the method and results during the melting step. Additionally, this new method permits the processing of a larger number of samples in a shorter time. The samples analyzed in this method were weighed into porcelain crucibles and subjected to calcination for 4 hours at 950 ° C in order to determine the Lost on Ignition (LOI ) , that serves to adjust the analytical results and to preserve the shelf life of the platinum ware. Subsequently, a fraction of the calcined sample was weighed into platinum crucibles and mixed with ultra-pure lithium metaborate ( flux ) 1:4 . The crucible was then placed in the fusion machine, which was programmed to take the sample from room temperature to 950 ° C in five minutes, make a small ramp to 970 ° C maintain that temperature for five minutes and download the melt in a 10 % v / v

  18. Depth indicator and stop aid machining to precise tolerances

    NASA Technical Reports Server (NTRS)

    Laverty, J. L.

    1966-01-01

    Attachment for machine tools provides a visual indication of the depth of cut and a positive stop to prevent overcutting. This attachment is used with drill presses, vertical milling machines, and jig borers.

  19. Cold machining of high density tungsten and other materials

    NASA Technical Reports Server (NTRS)

    Ziegelmeier, P.

    1969-01-01

    Cold machining process, which uses a sub-zero refrigerated cutting fluid, is used for machining refractory or reactive metals and alloys. Special carbide tools for turning and drilling these alloys further improve the cutting performance.

  20. Automatic Production Planning System to Achieve Flexible Direct Machining

    NASA Astrophysics Data System (ADS)

    Nakamoto, Keiichi; Shirase, Keiichi; Wakamatsu, Hidefumi; Tsumaya, Akira; Arai, Eiji

    For shortening of production lead-time, it is needed to eliminate time and efforts for process and operation planning after product design. However, a conventional NC machine tool has no autonomy and intelligence to achieve direct machining operation or “Rapid Manufacturing”. Because CL data and cutting parameters for machining operation have to be determined precisely in process and operation planning. In this study, in order to realize an autonomous and intelligent machine tool, the digital copy milling system which allows to generate tool paths during machining operation, and the trouble free machining strategy which allows to adapt cutting parameters, have been developed. And, an automatic process and operation planning system has been developed to integrate with the functions mentioned. This planning system works on commercial CAD software, and a prototype of autonomous and intelligent machine tool can achieve direct machining operation or “Rapid Manufacturing” which does not require any effort to prepare an NC program.

  1. View from southeast of engine lathe (Lodge and Shippley Machine ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View from southeast of engine lathe (Lodge and Shippley Machine Tools, Cincinnati, Ohio) - East Broad Top Railroad & Coal Company, Machine Shop, State Route 994, West of U.S. Route 522, Rockhill Furnace, Huntingdon County, PA

  2. Artificial Molecular Machines.

    PubMed

    Balzani; Credi; Raymo; Stoddart

    2000-10-01

    The miniaturization of components used in the construction of working devices is being pursued currently by the large-downward (top-down) fabrication. This approach, however, which obliges solid-state physicists and electronic engineers to manipulate progressively smaller and smaller pieces of matter, has its intrinsic limitations. An alternative approach is a small-upward (bottom-up) one, starting from the smallest compositions of matter that have distinct shapes and unique properties-namely molecules. In the context of this particular challenge, chemists have been extending the concept of a macroscopic machine to the molecular level. A molecular-level machine can be defined as an assembly of a distinct number of molecular components that are designed to perform machinelike movements (output) as a result of an appropriate external stimulation (input). In common with their macroscopic counterparts, a molecular machine is characterized by 1) the kind of energy input supplied to make it work, 2) the nature of the movements of its component parts, 3) the way in which its operation can be monitored and controlled, 4) the ability to make it repeat its operation in a cyclic fashion, 5) the timescale needed to complete a full cycle of movements, and 6) the purpose of its operation. Undoubtedly, the best energy inputs to make molecular machines work are photons or electrons. Indeed, with appropriately chosen photochemically and electrochemically driven reactions, it is possible to design and synthesize molecular machines that do work. Moreover, the dramatic increase in our fundamental understanding of self-assembly and self-organizational processes in chemical synthesis has aided and abetted the construction of artificial molecular machines through the development of new methods of noncovalent synthesis and the emergence of supramolecular assistance to covalent synthesis as a uniquely powerful synthetic tool. The aim of this review is to present a unified view of the field

  3. Charging machine

    DOEpatents

    Medlin, John B.

    1976-05-25

    A charging machine for loading fuel slugs into the process tubes of a nuclear reactor includes a tubular housing connected to the process tube, a charging trough connected to the other end of the tubular housing, a device for loading the charging trough with a group of fuel slugs, means for equalizing the coolant pressure in the charging trough with the pressure in the process tubes, means for pushing the group of fuel slugs into the process tube and a latch and a seal engaging the last object in the group of fuel slugs to prevent the fuel slugs from being ejected from the process tube when the pusher is removed and to prevent pressure liquid from entering the charging machine.

  4. Fullerene Machines

    NASA Technical Reports Server (NTRS)

    Globus, Al; Saini, Subhash (Technical Monitor)

    1998-01-01

    Fullerenes possess remarkable properties and many investigators have examined the mechanical, electronic and other characteristics of carbon SP2 systems in some detail. In addition, C-60 can be functionalized with many classes of molecular fragments and we may expect the caps of carbon nanotubes to have a similar chemistry. Finally, carbon nanotubes have been attached to t he end of scanning probe microscope (Spill) tips. Spills can be manipulated with sub-angstrom accuracy. Together, these investigations suggest that complex molecular machines made of fullerenes may someday be created and manipulated with very high accuracy. We have studied some such systems computationally (primarily functionalized carbon nanotube gears and computer components). If such machines can be combined appropriately, a class of materials may be created that can sense their environment, calculate a response, and act. The implications of such hypothetical materials are substantial.

  5. Fullerene Machines

    NASA Technical Reports Server (NTRS)

    Globus, Al; Saini, Subhash

    1998-01-01

    Recent computational efforts at NASA Ames Research Center and computation and experiment elsewhere suggest that a nanotechnology of machine phase functionalized fullerenes may be synthetically accessible and of great interest. We have computationally demonstrated that molecular gears fashioned from (14,0) single-walled carbon nanotubes and benzyne teeth should operate well at 50-100 gigahertz. Preliminary results suggest that these gears can be cooled by a helium atmosphere and a laser motor can power fullerene gears if a positive and negative charge have been added to form a dipole. In addition, we have unproven concepts based on experimental and computational evidence for support structures, computer control, a system architecture, a variety of components, and manufacture. Combining fullerene machines with the remarkable mechanical properties of carbon nanotubes, there is some reason to believe that a focused effort to develop fullerene nanotechnology could yield materials with tremendous properties.

  6. Tool Support Ring

    NASA Technical Reports Server (NTRS)

    Smith, D. F.

    1984-01-01

    Tool support ring requires only single repositioning to give broaching tool access to series of 66 holes located on circle. Permits use of tools designed for hand-held use (such as electric drill) where less portable setup (such as milling machine) otherwise required.

  7. Induction machine

    DOEpatents

    Owen, Whitney H.

    1980-01-01

    A polyphase rotary induction machine for use as a motor or generator utilizing a single rotor assembly having two series connected sets of rotor windings, a first stator winding disposed around the first rotor winding and means for controlling the current induced in one set of the rotor windings compared to the current induced in the other set of the rotor windings. The rotor windings may be wound rotor windings or squirrel cage windings.

  8. Surface structuring of metals and non-metals for printing tools and embossing dies with an ultrafast ps-laser machining system

    NASA Astrophysics Data System (ADS)

    Bruening, Stephan; Hennig, Guido

    2015-03-01

    With roll-to-roll processes, millions of reproductions (e.g. RFID-antennas or Fresnel-lenses) can be produced in a fast and economical way. The processing of replica tools for such printing and embossing applications requires in many cases sub-μm and μm-structures. Ultra-short pulse lasers with ps- and fs-pulse durations and in single pulse or burst mode operation are appropriate tools to generate this micro- or nanostructures. In recent years the ongoing development of these laser sources and of fast beam delivery optics allows higher ablation rates combined with a superior quality for several materials like copper and brass as well as glass and dielectrics. Different ps-laser systems at 10 ps with up to 80 W at 1064 nm with a pulse repetition rate up to 8 MHz and energies up to 50 μJ (at lower repetition rate) have been used in a micro-engraving system for large cylindrical workpieces. This setup allows the micro structuring of cylinder surfaces as well as the processing of thin film substrate sheets up to a thickness of approximately 300 μm. Dimensions up to 7 m face length and circumferences up to 1,3 m can be processed with an accuracy of about 1μm. A variety of metals have been investigated by structuring 2D and 3D elements. The process is nearly melt-free, but the resulting surface structure of the ablated zone depends on the sort of metal. The high fluencies also enable the engraving of transparent materials which allow a much faster micro processing speed compared to metals. This work shows examples of micro-structuring melamine-resin coated cylinder surfaces and hybrid materials.

  9. Mixing and sediment resuspension associated with internal bores in a shallow bay

    NASA Astrophysics Data System (ADS)

    Masunaga, Eiji; Homma, Hikaru; Yamazaki, Hidekatsu; Fringer, Oliver B.; Nagai, Takeyoshi; Kitade, Yujiro; Okayasu, Akio

    2015-11-01

    Observations of the run-up of internal bores in a shallow bay were made with a tow-yo instrument and mooring arrays with high spatial and temporal resolution. Shoreward propagating internal bores have been studied with laboratory experiments and numerical models, but few observational studies have shown the detailed structure of the run-up of internal bores induced by internal tides. Our observations showed that internal bores propagate along the slope, accompanied by strong turbulent mixing and strong sediment resuspension in a shallow bay. The isothermal displacement due to the bores reached 20 m vertically in a water depth of 40 m. Turbidity measurements showed suspended particles transported from the sloping bottom and offshore above the thermocline, forming an intermediate nepheloid layer (INL). At the head of the bore (dense water), a vortex accompanied by strong vertical motion induced strong vertical sediment resuspension and a steep isothermal displacement. The rate of turbulent kinetic energy dissipation reached 10-6 W kg-1 at the head of the wave. A nonhydrostatic numerical simulation in a two-dimensional domain reproduced fine features associated with the run-up of an internal bore and the vortex motion at its head.

  10. Operating System For Numerically Controlled Milling Machine

    NASA Technical Reports Server (NTRS)

    Ray, R. B.

    1992-01-01

    OPMILL program is operating system for Kearney and Trecker milling machine providing fast easy way to program manufacture of machine parts with IBM-compatible personal computer. Gives machinist "equation plotter" feature, which plots equations that define movements and converts equations to milling-machine-controlling program moving cutter along defined path. System includes tool-manager software handling up to 25 tools and automatically adjusts to account for each tool. Developed on IBM PS/2 computer running DOS 3.3 with 1 MB of random-access memory.

  11. Experimental Investigation of Machining AISI 1040 Medium Carbon Steel Under Cryogenic Machining: A Comparison with Dry Machining

    NASA Astrophysics Data System (ADS)

    Gupta, Munish Kumar; Singh, Gauravdeep; Sood, Pardeep Kumar

    2015-10-01

    This experimental work was carried out by turning of AISI 1040 medium carbon steel in which the effect of cryogenic cooling (LN2) used as a cutting fluid is compared to that of dry machining with respect to tool wear i.e. crater and flank wear, surface roughness, cutting forces (feed and cutting forces) and cutting temperature. Experiments were performed using uncoated tungsten carbide insert tool having various feed rate and constant cutting speed. Compared to dry machining, in LN2 machining, overall the tool wear were reduced to 55.45 and 65.53 %, surface roughness was reduced to 125.90 % and forces were reduced to 61.94 and 96.60 %. The experimental results proved that the application of cryogenic coolant overall increases the machining performance as compared to dry machining.

  12. Latest developments with the 400 MM bore Pielstick engine

    SciTech Connect

    Chellini, R.

    1995-06-01

    For over forty years, S.E.M.T. Pielstick has been manufacturing the 400 mm bore, four-stroke, medium-speed PC diesel engine. The evolution has continued up to the present and the latest issue is the PC2-6B design, featuring an output of 615 kW per cylinder. This result was made possible by a multifold, ongoing development program. Experience, gained on the nearly 4000 PC engines built so far for marine and stationary applications, was combined with technological progress in engine design, materials and components. These elements all contribute to make the present engines, not only over three times as powerful, but also more reliable and more economical to run, featuring a lower specific fuel consumption and requiring less maintenance. The 1000 hours endurance test on the three-cylinder experimental engine has allowed tuning of the PC2-6B to the nominal power of 615 kW/cylinder at 500 r/min and verification of safety margins with the engine running at 600 r/min. The same program highlighted the low emission values of the new engine, summarized as: NO{sub x}, < 6 g/kWh; CO, $LS 0.6 g/kWh; HC, < 0.5 g/kWh; and smoke, < 0.15{degree} Bosch.

  13. Smart tool holder

    DOEpatents

    Day, Robert Dean; Foreman, Larry R.; Hatch, Douglas J.; Meadows, Mark S.

    1998-01-01

    There is provided an apparatus for machining surfaces to accuracies within the nanometer range by use of electrical current flow through the contact of the cutting tool with the workpiece as a feedback signal to control depth of cut.

  14. Effect of Sputtering Parameters on Ta Coatings for Gun Bore Applications

    SciTech Connect

    Matson, Dean W.; McClanahan, Edwin D.; Rice, Joseph P.; Lee, Sabrina L.; Windover, Donald

    2000-11-30

    Tantalum offers a number of attractive properties for gun bore coating applications, including a high melting temperature, high ductility, and an environmentally friendly deposition method. However, vapor-deposited tantalum can appear in both the characteristic bcc phase found in the bulk material, and in a very brittle and less desirable 'beta' phase. Presence of the beta phase in bore coatings is considered undesirable because of its brittleness and resulting failure as the coating is stressed. A high-rate triode sputtering system with a cylindrical coating geometry was used to produce thick tantalum coatings on 4340 steel smooth bore cylindrical substrates.

  15. Experiments with the Dragon Machine

    SciTech Connect

    R.E. Malenfant

    2005-08-12

    The basic characteristics of a self-sustaining chain reaction were demonstrated with the Chicago Pile in 1943, but it was not until early 1945 that sufficient enriched material became available to experimentally verify fast-neutron cross-sections and the kinetic characteristics of a nuclear chain reaction sustained with prompt neutrons alone. However, the demands of wartime and the rapid decline in effort following the cessation of hostilities often resulted in the failure to fully document the experiments or in the loss of documentation as personnel returned to civilian pursuits. When documented, the results were often highly classified. Even when eventually declassified, the data were often not approved for public release until years later.2 Even after declassification and approval for public release, the records are sometimes difficult to find. Through a fortuitous discovery, a set of handwritten notes by ''ORF July 1945'' entitled ''Dragon - Research with a Pulsed Fission Reactor'' was found by William L. Myers in an old storage safe at Pajarito Site of the Los Alamos National Laboratory3. Of course, ORF was identified as Otto R. Frisch. The document was attached to a page in a nondescript spiral bound notebook labeled ''494 Book'' that bore the signatures of Louis Slotin and P. Morrison. The notes also reference an ''Idea LS'' that can only be Louis Slotin. The discovery of the notes led to a search of Laboratory Archives, the negative files of the photo lab, and the Report Library for additional details of the experiments with the Dragon machine that were conducted between January and July 1945. The assembly machine and the experiments were carefully conceived and skillfully executed. The analyses--without the crutch of computers--display real insight into the characteristics of the nuclear chain reaction. The information presented here provides what is believed to be a complete collection of the original documentation of the observations made with the Dragon

  16. Light Machines Operator Performance Support System

    SciTech Connect

    Bohley, M.C.

    1998-06-15

    The objective of this project was to create a multimedia operator performance support system (OPSS) shell that would provide a framework for delivering appropriate information to the student/novice machine tool user just when needed and in the most appropriate form. In addition, the program was designed so that it could be expanded and further developed by Light Machines personnel. The expertise of AlliedSignal Federal Manufacturing and Technologies (ASFM and T) in the areas of performance support system design and multimedia creation was employed to create the most user-friendly graphical user interface (GUI) while providing access to key topical areas. Light Machines provided a subject matter expert from their technical services group in order to provide the needed information for structuring the OPSS shell. They also provided a Benchman VMC 4000 machine tool at the ASFM and T New Mexico location as well as specific instruction on the safe and effective use of that machine tool.

  17. Machinability of hypereutectic silicon-aluminum alloys

    NASA Astrophysics Data System (ADS)

    Tanaka, T.; Akasawa, T.

    1999-08-01

    The machinability of high-silicon aluminum alloys made by a P/M process and by casting was compared. The cutting test was conducted by turning on lathes with the use of cemented carbide tools. The tool wear by machining the P/M alloy was far smaller than the tool wear by machining the cast alloy. The roughness of the machined surface of the P/M alloy is far better than that of the cast alloy, and the turning speed did not affect it greatly at higher speeds. The P/M alloy produced long chips, so the disposal can cause trouble. The size effect of silicon grains on the machinability is discussed.

  18. Diamond Smoothing Tools

    NASA Technical Reports Server (NTRS)

    Voronov, Oleg

    2007-01-01

    Diamond smoothing tools have been proposed for use in conjunction with diamond cutting tools that are used in many finish-machining operations. Diamond machining (including finishing) is often used, for example, in fabrication of precise metal mirrors. A diamond smoothing tool according to the proposal would have a smooth spherical surface. For a given finish machining operation, the smoothing tool would be mounted next to the cutting tool. The smoothing tool would slide on the machined surface left behind by the cutting tool, plastically deforming the surface material and thereby reducing the roughness of the surface, closing microcracks and otherwise generally reducing or eliminating microscopic surface and subsurface defects, and increasing the microhardness of the surface layer. It has been estimated that if smoothing tools of this type were used in conjunction with cutting tools on sufficiently precise lathes, it would be possible to reduce the roughness of machined surfaces to as little as 3 nm. A tool according to the proposal would consist of a smoothing insert in a metal holder. The smoothing insert would be made from a diamond/metal functionally graded composite rod preform, which, in turn, would be made by sintering together a bulk single-crystal or polycrystalline diamond, a diamond powder, and a metallic alloy at high pressure. To form the spherical smoothing tip, the diamond end of the preform would be subjected to flat grinding, conical grinding, spherical grinding using diamond wheels, and finally spherical polishing and/or buffing using diamond powders. If the diamond were a single crystal, then it would be crystallographically oriented, relative to the machining motion, to minimize its wear and maximize its hardness. Spherically polished diamonds could also be useful for purposes other than smoothing in finish machining: They would likely also be suitable for use as heat-resistant, wear-resistant, unlubricated sliding-fit bearing inserts.

  19. Machining of low percentage beryllium copper alloys

    NASA Technical Reports Server (NTRS)

    Habermeyer, J. G.

    1969-01-01

    Airborne beryllium sampling during machining of low percentage beryllium-copper alloys shows that normal dry machining creates 45.2 microgram/cu m of airborne beryllium in the casting operators breathing zone and 2.3 microgram/cu m in an adjacent machine working area. A small vacuum system placed over the tool effectively removes airborne beryllium in the breathing zone sample to 0.2 microgram/cu m.

  20. CNC Machining Of The Complex Copper Electrodes

    NASA Astrophysics Data System (ADS)

    Popan, Ioan Alexandru; Balc, Nicolae; Popan, Alina

    2015-07-01

    This paper presents the machining process of the complex copper electrodes. Machining of the complex shapes in copper is difficult because this material is soft and sticky. This research presents the main steps for processing those copper electrodes at a high dimensional accuracy and a good surface quality. Special tooling solutions are required for this machining process and optimal process parameters have been found for the accurate CNC equipment, using smart CAD/CAM software.