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Sample records for material process quarterly

  1. Properties and processing of nanocrystalline materials. Quarterly report

    SciTech Connect

    Valiev, R.Z.

    1996-01-22

    The present Report completes the investigations in the frame of the project for the first year. It is important to estimate our achievements in the investigation of properties of nanocrystalline materials obtained by severe plastic deformation and their production. We think that the main results obtained can be summarized as follows: (1) We performed an improvement of the die-set for equal channel (ECA) pressing and torsion under high pressure with the aim to increase dimensions of the samples produced and to conduct processing of low ductile materials. (2) It was established that in pure metals severe plastic deformation led to the formation of an ultra fine-grained structure with a mean grain size of 100-200 nm, while in alloys due to severe plastic deformation and/or special methods of treatment (a decrease in the temperature of deformation, an increase of the pressure applied etc.) the grain size could be decreased down to a few tens of manometers.

  2. Process research on Semix Silicon Material (PROSSM). Quarterly report No. 5, December 1, 1981-February 28, 1982

    SciTech Connect

    Wohlgemuth, J H; Warfield, D B

    1982-01-01

    Emphasis was shifted from the development of a cost-effective process sequence to research designed to understand the mechanisms of photovoltaic conversion in semicrystalline silicon. With this change has gone a change of title from Module Experimental Process System Development Unit (MEPSDU) to Process Research of Semix Silicon Material (PROSSM). Efforts are now underway to prepare a revised program plan with emphasis on determining the mechanisms limiting voltage and current collection in the semicrystalline silicon. The efforts reported concern work done before the change in emphasis and so the continued development of the cost-effective process sequence is reported. A cost-effective process sequence was identified, equipment was designed to implement a 6.6 MW per year automated production line, and a cost analysis projected a $0.56 per watt cell add-on cost for this line. Four process steps were developed for this program: glass bead back clean-up; hot spray antireflective coating; wave-soldering of fronts; ion milling for edging. While spray dopants were advertised as an off the shelf developed product, they proved to be unreliable with shorter than advertised shelf life. Equipment for handling and processing solar cells is available for all of the cell processing steps identified in this program. During this quarter efforts included work on spray dopant, edging, AR coating, wave soldering and fluxing, ion milling and cost analysis.

  3. Silicon dendritic web material process development. First quarterly report, March 28-June 30, 1980

    SciTech Connect

    Campbell, R. B.; Stapleton, R. E.; Sienkiewicz, L.; Rai-Choudhury, P.

    1980-01-01

    Initial values of pressure, power, and speed have been determined for seam bonding interconnects to dendritic web solar cells. Satisfactory bond strengths and high yield have been achieved without cell damage. However, in case of processing large numbers of cells for module fabrication, further testing is required to assure reproducibility of this technique. Various techniques have been developed for fabricating solar modules by lamination using ethylene vinyl acetate with a glass superstrate, and no cell breakage has been noted.

  4. Process feasibility study in support of silicon material task 1. Quarterly technical progress report (XX), June 1-August 31, 1980

    SciTech Connect

    Yaws, C.L.; Li, K.Y.

    1980-09-01

    Analyses of process system properties were continued for chemical materials important in the production of silicon including compilation and collection activities of the property data for use in the final report. Major efforts in chemical engineering analysis centered on the DCS process - Case A which involves production of dichlorosilane (DCS) as a silicon source material for polysilicon production in the Hemlock Semiconductor Corporation program. The preliminary process design of a plant to produce DCS was completed including process flowsheet (100%), base case conditions (100%), reaction chemistry (100%), raw materials (100%), utilities (100%), major process equipment (100%) and production labor (100%). The process design package was forwarded for economic analysis. Economic analysis of the DCS process - Case A was completed during this reporting period. The results for dichlorosilane (DCS) indicated a total product cost without profit of 1.29 $/kg (1980 dollars). This product cost without profit includes direct manufacturing cost, indirect manufacturing cost, plant overhead and general expenses. The sales price of DCS at 15% DCF rate of return on investment is 1.47$/kg (1980 dollars). Additional results are reported for sales price of dichlorosilane at various profitability levels as measured by ROI (return on original investment) and DCF (discounted cash flow rate of return).

  5. Investigation of test methods material properties, and processes for solar cell encapsulants. Fifteenth quarterly progress report, November 12, 1979-February 12, 1980

    SciTech Connect

    Willis, P. B.; Baum, B.

    1980-03-01

    The goal of this program is to identify, evaluate, and recommend encapsulant materials and processes for the production of cost-effective, long-life solar cell modules. Work performed during this quarter included the development of anti-blocking treatments for EVA sheet intended for use as a lamination pottant. Initial evaluation studies were begun on a new pottant compound, polybutyl acrylate, to assess its preparation and handling characteristics. Corrosion studies using a standard salt spray test wre conducted to determine the degree of protection afforded to a number of metals when encapsulated in candidate pottant compounds. Pottants and outer cover candidates were exposed to intervals of accelerated uv stress aging using the RS/4 fluorescent sunlamp. Results are discussed. (WHK)

  6. Process research of non-CZ silicon material. Quarterly report No. 2, January 1, 1984-March 31, 1984

    SciTech Connect

    Campbell, R.B.

    1984-05-01

    In this program, which started November 4, 1983, the fabrication of solar cells on N-base material using simultaneous diffusion of liquid boron and phosphorus dopants to from the desired P/sup +/NN/sup +/ cell structure is being studied. This simultaneous junction formation method is being compared to the sequential junction formation method where phosphorus is diffused to form an N/sup +/N back surface field followed by a boron diffusion for the P/sup +/N front junction. During the contract, the sensitivity of the process parameters will also be studied; and a cost analysis of the new junction formation process will be performed using SAMICS-IPEG methodology.

  7. Investigation of test methods, material properties, and processes for solar cell encapsulants. Eighteenth quarterly progress report, August 12-November 12, 1980

    SciTech Connect

    Willis, P. B.; Baum, B.; Davis, M.

    1980-12-01

    The goal of this program is to identify, evaluate, and recommend encapsulant materials and processes for the production of cost-effective, long-life solar cell modules. A survey was made of elastomers for use as gaskets for the photovoltaic module. Of the wide variety of materials examined EPDM offered the optimum combination of low compression set and low cost. The preference for EPDM is borne out by its long history of use as an automobile gasket. The commercial availability of materials that would be useful for sealants between the edge of the module and the gasket was investigated. Butyl sealants have the best combination of physical properties, low cost and a well-documented history of performance. A preferred composition has not yet been identified. One laminating type pottant ethylene/methyl acrylate copolymer (EMA), and two casting polymers, polybutyl acrylate and polyurethane, have been under investigation this past quarter. An EMA formulation has been developed which is easily extrudable and cures to a high gel content. So far only one commercial US source (Quinn) of aliphatic polyurethane has been located. Work is continuing to improve reaction rate as well as to eliminate source(s) of bubble formation during module fabrication. Considerable effort was spent in developing an improved polybutyl acrylate casting formulation providing high gel. Many viable curing systems are now available: however, the best formulation considering physical properties, freedom from bubbles as well as cure time utilizes Lupersol II (aliphatic peroxide) initiator. This initiator gives the desired gel after 20 minute cure at 45/sup 0/C or 12 minute cure at 55/sup 0/C.

  8. 77 FR 71288 - Revisions to Electric Quarterly Report Filing Process

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-30

    ... Electric Quarterly Reports, Notice of Proposed Rulemaking, 77 FR 16494 (Mar. 21, 2012), FERC Stats. & Regs... Energy Regulatory Commission 18 CFR Part 35 Revisions to Electric Quarterly Report Filing Process AGENCY... Commission (Commission) amends its regulations to change the process for filing Electric Quarterly...

  9. Investigation of test methods, material properties, and processes for solar-cell encapsulants. Twenty-third quarterly progress report for period ending February 12, 1982

    SciTech Connect

    Willis, P.B.; Baum, B.

    1982-04-01

    During the past quarter technical investigations concerned the development of advanced cure chemistries for lamination type pottants, the continued evaluation of soil resistant surface treatments, and the results of an accelerated aging test program for the comparison of material stabilities. New compounds were evaluated for efficiency in curing both ethylene/vinyl acetate and ethylene/methyl acrylate pottants. One compound in particular, designated Lupersol - TBEC was found to be unusually effective in promoting the rapid cure of both these materials. Formulation of these resins with TBEC resulted in compositions of very high gel content, lower temperatures of activation, and much lower cure times, even in the ethylene/methyl acrylate polymer that is more difficult to cure. An experimental program continued to determine the effectiveness of soil resistant coatings. These treatments have been applied to Sunadex glass, Tedlar and oriented acrylic film. The treatments are based on silicone, acrylic, and fluorosilane chemistries. After one year of outdoor exposure, the most effective treatment of Sunadex glass appears to be a fluorosilane designated L-1668, and for both the organic films a silane modified adduct of perfluoric acid gave the best results. After one year of time there is evidence that the treatments are slowly being lost and consequently a maintenance schedule may be required to maintain effectiveness over long periods of time. An accelerated aging test program is underway for the dual purpose of generating practical and empirical data relating to the service life of candidate encapsulation materials, and to provide data that may be useful in a predictive type of analysis.

  10. Nuclear materials stabilization and packaging. Quarterly status report, January 1--March 31, 1996

    SciTech Connect

    Haschke, J.M.; Horrell, D.R.; Hoth, C.W.; Fife, K.W.; Nielsen, J.B.; Pierce, S.W.; Ricketts, T.E.; Rink, N.A.; Robinson, M.A.

    1996-08-01

    This report documents progress on the Los Alamos Nuclear Materials Stabilization and Packaging projects for the second quarter of FY 1996. It covers development and production activities for the Plutonium Packaging Project, the Plutonium Recovery and Processing Project, and the Uranium Recovery and Processing Project. In addition, it reports on quality assurance activities for the Plutonium Packaging Project.

  11. Investigation of test methods, material properties, and processes for solar-cell encapsulants. Twenty-first quarterly progress report for period ending August 12, 1981

    SciTech Connect

    Willis, P.B.; Baum, B.

    1981-10-01

    During this quarter research work continued on the evaluation of soil resistant surface treatments, the investigation of corrosion protecting coatings for mild steel substrates, the identification of primers for bonding module interfaces, and the continuation of RS/4 accelerated aging of candidate encapsulation compounds.

  12. Cryogenic methane separation/catalytic hydrogasification process analysis. Quarterly report

    SciTech Connect

    Klosek, J.

    1980-12-02

    The objective of this extension of DOE contract No. DEAC01-78ET10325, Cryogenic Methane Separation/Catalytic Hydrogasification Process Analysis, is to perform trade-off and optimization studies for the Rockwell/Cities Service Short Residence Time Hydrogasification (SRTH) and the Exxon Catalytic Coal Gasification (CCG) processes in the acid gas removal and cryogenic separation areas. The contract extension is divided into nine (9) subtasks. Each subtask studies the effect of variation of a keV design parameter on the treatment cost of the SNG produced. All subtasks will be conducted under the Task I scope of the original DOE contract No. ET-78-C-01-3044, which includes block flow sheet, overall heat and material balance, utility summary, four-line equipment description, investment and treatment cost summaries and final report writing in addition to monthly and quarterly reports. Planning and progress by both companies is described briefly.

  13. Process feasibility study in support of silicon material, Task I. Quarterly technical progress report (XVIII), December 1, 1979-February 29, 1980

    SciTech Connect

    Yaws, C.L.; Li, K.Y.

    1980-03-01

    Analyses of process system properties were continued for important chemical materials involved in the several processes under consideration for semiconductor and solar cell grade silicon production. Major activities were devoted to physical, thermodynamic and transport property data for silicon. Property data are reported for vapor pressure heat of vaporization, heat of sublimation, liquid heat capacity and solid heat capacity as a function of temperature to permit rapid usage in engineering. Chemical engineering analysis of the HSC process (Hemlock Semiconductor Corporation) for production of silicon was initiated. The process is based on hydrogen reduction of dichlorosilane (DCS) to produce the polysilicon. The chemical vapor deposition reaction for DCS is faster in rate than the conventional process route which utilizes trichlorosilane (TCS) as the silicon raw material. Status and progress are reported for primary activities of base case conditions (30%), reaction chemistry (25%) and process flow diagram (20%). Discussions with HSC and construction of a process flow diagram are in progress. Preliminary economic analysis of the BCL process (case B) was completed. Cost analysis results are presented based on a preliminary process design of a plant to produce 1000 metric tons/year of silicon. Fixed capital investment for the plant is $14.35 million (1980 dollars) and product cost without profit is 11.08 $/kg of silicon (1980 dollars). Cost sensitivity analysis indicate that the product cost is influenced most by plant investment and least by labor. For profitability, a sales price of 14 $/kg (1980 dollars) gives a 14% DCF rate of return on investment after taxes.

  14. Investigation of test methods, material properties, and processes for solar cell encapsulants. Seventeenth quarterly progress report, May 12-August 12, 1980

    SciTech Connect

    Willis, P. B.; Baum, B.

    1980-09-01

    The goal of this program is to identify, evaluate, and recommend encapsulant materials and processes for the production of cost-effective, long-life solar cell modules. Development efforts have emphasized the reformulation of polybutyl acrylate, a liquid pottant used in the casting encapsulation process. This material has been modified to yield a composition with much faster cure at lower temperatures. Minimodules have been successfully prepared from this low cost compound and are currently being evaluated by thermal/humidity cycling. Differential thermal analysis (DTA) was used for the examination of thermal stability in some of the pottant compounds of current interest. This method was useful in determining the temperatures at which oxidative or pyrolysis reactions resulted in degradation of the polymers. All the candidate pottants showed degradation onsets of over 200/sup 0/C. The effectiveness of a new primer was determined during this period. This formulation was similar to the silane coupling agent used in past experimentation but was modified with a peroxide to enhance the activity. Excellent bound strengths were obtained to glass, and mild steel that were resistant to immersion in boiling water. EVA to low iron glass gave an average bond strength of 35 lbs per inch of width. This new primer was also evaluated for the corrosion protection that could be provided to metal surfaces when primed and encapsulated in EVA. (WHK)

  15. Mechanics/heat-transfer relation for particulate materials. [Quarterly report

    SciTech Connect

    Campbell, C.S.

    1991-07-01

    The major emphasis this quarter has been in two areas. The first is to continue working the bugs out of the new particle pressure transducer. The second was to try and measure the particle pressures generated in a bed of FCC catalyst that is undergoing particulate fluidization. The results indicate that the stabilization of fluidized beds in that regime cannot be explained in terms of particle pressure generation. Instead, consistent with other recent observations,the observations can be explained by a material is that not completely fluidized but, instead, retains much of the properties of a solid and, in particular, can transmit particle pressure like a solid. 2 figs.

  16. A Novel Approach to Material Development for Advanced Reactor Systems. Quarterly progress report, Year 1 - Quarter 2

    SciTech Connect

    2000-03-27

    OAK B188 A Novel Approach to Material Development for Advanced Reactor Systems. Quarterly progress report, Year 1--Quarter 2. Year one of this project had three major goals. First, to specify, order and install a new high current ion source for more rapid and stable proton irradiation. Second, to assess the use low temperature irradiation and chromium pre-enrichment in an effort to isolate a radiation damage microstructure in stainless steels without the effects of RIS. Third, to prepare for the irradiation of reactor pressure vessel steel and Zircaloy. Program goals for Second Quarter, Year One: In year 1 quarter 2, the project goal was to complete an irradiation of an RPV steel sample and begin sample characterization. We also planned to identify sources of Zircaloy for irradiation and characterization.

  17. Investigations of test methods, material properties, and processes, for solar-cell encapsulants. Twenty-second quarterly progress report for period ending November 12, 1982

    SciTech Connect

    Not Available

    1982-01-01

    Investigations were continued into pottants, soil resistant coatings and low cost substrate materials. Two component aliphatic urethane casting syrups for use as solar module pottants were evaluated for suitability on the basis of optical, physical and fabrication characteristics. One formulation was selected as being acceptable for industrial evaluation. This urethane is characterized by high transparency, low mix viscosity, fast cure time and surprising lack of moisture sensitivity that has given trouble with previous urethane compositions. This material is produced with an ultraviolet stabilizer system already blended in. An experimental program was continued to determine the effectiveness of soil resistant coatings. These treatments have been applied to Sunadex glass, Tedlar and oriented acrylic film. The treatments are based on silicone, acrylic and fluorosilane chemistries. Test specimens are being exposed to outdoor soiling conditions with subsequent testing for short circuit-current loss using a standard cell device. After nine months of outdoor exposure, the most effective treatment appears to be a silane modified adduct of perfluorodecanoic acid. The degree of soiling also appears to correlate to the amount of rainfall that results in a natural cleaning of the surface. Wood products, such as hardboard, are potentially the lowest cost candidate substrates identified to date. The difficulty with the use of these materials lies in the very high hygroscopic expansion coefficients. Periods of dryout followed by subsequent moisture regain results in large expansions and contractions that result in cell fracture. Experiments were conducted to determine the effectiveness of occlusive coatings to prevent this effect. Both metal foils and organic films bonded to the hardboard with appropriate adhesives were found to dramatically decrease the hygroscopic response and lower the expansion coefficient by four orders of magnitude.

  18. Coal liquefaction process research quarterly report, October-December 1979

    SciTech Connect

    Bickel, T.C.; Curlee, R.M.; Granoff, B.; Stohl, F.V.; Thomas, M.G.

    1980-03-01

    This quarterly report summarizes the activities of Sandia's continuing program in coal liquefaction process research. The overall objectives are to: (1) provide a fundamental understanding of the chemistry of coal liquefaction; (2) determine the role of catalysts in coal liquefaction; and (3) determine the mechanism(s) of catalyst deactivation. The program is composed of three major projects: short-contact-time coal liquefaction, mineral effects, and catalyst studies. These projects are interdependent and overlap significantly.

  19. A characterization and evaluation of coal liquefaction process streams. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    Brandes, S.D.; Robbins, G.A.; Winschel, R.A.

    1997-12-31

    This is the Technical Progress Report for the twelfth quarter of activities. Described in this report are the following activities: (1) Thirty-nine samples from four run conditions of HTI Run PB-07 were received. Appropriate samples were characterized by proton NMR spectroscopy, Fourier transform infrared spectroscopy, vacuum distillation, and solvent quality tests. (2) The University of Delaware completed their subcontract this quarter. A meeting was held on April 30, 1997 at the University to close out the subcontract. (3) Twelve sets of samples were chosen from the CONSOL sample bank for the study of the insoluble and presumed unreactive material from process stream samples. Each set consists of the whole process stream and the 454 C{sup +} (850 F{sup +}) distillation resid derived from that process stream. Processing data for all samples were compiled. The samples represent four Wilsonville pilot plant runs and two HTI runs.

  20. A Novel Approach to Materials Development for Advanced Reactor Systems. Quarterly Progress Report, Year 1; Quarter 4

    SciTech Connect

    Was, G.S.; Atzmon, M.; Wang, L.

    2000-09-28

    OAK B188 A Novel Approach to Materials Development for Advanced Reactor Systems. Quarterly Progress Report, Year 1; Quarter 4. Year one of this project had three major goals. First, to specify, order and install a new high current ion source for more rapid and stable proton irradiation. Second, to assess the use of chromium pre-enrichment and hardening by combining cold-work and irradiation in an effort to isolate a radiation damage microstructure in stainless steel without the effects of RIS. Third, to initiate irradiation of reactor pressure vessel steel and Zircaloy. In year 1 quarter 4, the project goal was to begin characterization of the microstructure of model alloys of RPV steels irradiated over a range of doses. We also planned to prepare samples for microstructure isolation in stainless steels, and to receive and characterize Zircaloy samples for subsequent irradiation.

  1. Materials processing in space

    NASA Technical Reports Server (NTRS)

    1975-01-01

    The feasibility and possible advantages of processing materials in a nongravitational field are considered. Areas of investigation include biomedical applications, the processing of inorganic materials, and flight programs and funding.

  2. Materials processing in space

    NASA Technical Reports Server (NTRS)

    Waldron, R. D.; Criswell, D. R.

    1982-01-01

    Processing-refining of raw materials from extraterrestrial sources is detailed for a space materials handling facility. The discussion is constrained to those steps necessary to separate desired components from raw or altered input ores, semi-purified feedstocks, or process scrap and convert the material into elements, alloys, and consumables. The materials are regarded as originating from dead satellites and boosters, lunar materials, and asteroids. Strong attention will be given to recycling reagent substances to avoid the necessity of transporting replacements. It is assumed that since no aqueous processes exist on the moon, the distribution of minerals will be homogeneous. The processing-refining scenario will include hydrochemical, pyrochemical, electrochemical, and physical techniques selected for the output mass rate/unit plant mass ratio. Flow charts of the various materials processing operations which could be performed with lunar materials are provided, noting the necessity of delivering several alloying elements from the earth due to scarcities on the moon.

  3. ARRA Material Handling Equipment Composite Data Products: Data Through Quarter 4 of 2012

    SciTech Connect

    Kurtz, J.; Sprik, S.; Ainscough, C.; Saur, G.; Post, M.; Peters, M.; Ramsden, T.

    2013-05-01

    This presentation from the U.S. Department of Energy's National Renewable Energy Laboratory includes American Recovery and Reinvestment Act (ARRA) fuel cell material handling equipment composite data products for data through the fourth quarter of 2012.

  4. ARRA Material Handling Equipment Composite Data Products: Data through Quarter 2 of 2012

    SciTech Connect

    Kurtz, J.; Sprik, S.; Ramsden, T.; Ainscough, C.; Saur, G.

    2012-10-01

    This presentation from the U.S. Department of Energy's National Renewable Energy Laboratory includes American Recovery and Reinvestment Act (ARRA) fuel cell material handling equipment composite data products for data through the second quarter of 2012.

  5. Quarterly Report: Microchannel-Assisted Nanomaterial Deposition Technology for Photovoltaic Material Production

    SciTech Connect

    Palo, Daniel R.

    2011-04-26

    Quarterly report to ITP for Nanomanufacturing program. Report covers FY11 Q2. The primary objective of this project is to develop a nanomanufacturing process which will reduce the manufacturing energy, environmental discharge, and production cost associated with current nano-scale thin-film photovoltaic (PV) manufacturing approaches. The secondary objective is to use a derivative of this nanomanufacturing process to enable greener, more efficient manufacturing of higher efficiency quantum dot-based photovoltaic cells now under development. The work is to develop and demonstrate a scalable (pilot) microreactor-assisted nanomaterial processing platform for the production, purification, functionalization, and solution deposition of nanomaterials for photovoltaic applications. The high level task duration is shown. Phase I consists of a pilot platform for Gen II PV films along with parallel efforts aimed at Gen III PV quantum dot materials. Status of each task is described.

  6. Femtosecond Laser Materials Processing

    SciTech Connect

    Banks, P.S.; Stuart, B.C.; Komashko, A.M.; Feit, M.D.; Rubenchik, A.M.; Perry, M.D.

    2000-03-06

    The use of femtosecond lasers allows materials processing of practically any material with extremely high precision and minimal collateral damage. Advantages over conventional laser machining (using pulses longer than a few tens of picoseconds) are realized by depositing the laser energy into the electrons of the material on a time scale short compared to the transfer time of this energy to the bulk of the material, resulting in increased ablation efficiency and negligible shock or thermal stress. The improvement in the morphology by using femtosecond pulses rather than nanosecond pulses has been studied in numerous materials from biologic materials to dielectrics to metals. During the drilling process, we have observed the onset of small channels which drill faster than the surrounding material.

  7. Quiet Quincy Quarter. Teacher's Guide [and] Student Materials.

    ERIC Educational Resources Information Center

    Zishka, Phyllis

    This document suggests learning activities, teaching methods, objectives, and evaluation measures for a second grade consumer education unit on quarters. The unit, which requires approximately six hours of class time, reinforces basic social studies and mathematics skills including following sequences of numbers, distinguishing left from right,…

  8. Femtosecond laser materials processing

    SciTech Connect

    Stuart, B. C., LLNL

    1998-06-02

    Femtosecond lasers enable materials processing of most any material with extremely high precision and negligible shock or thermal loading to the surrounding area Applications ranging from drilling teeth to cutting explosives to making high-aspect ratio cuts in metals with no heat-affected zone are made possible by this technology For material removal at reasonable rates, we developed a fully computer-controlled 15-Watt average power, 100-fs laser machining system.

  9. Extraterrestrial materials processing

    NASA Technical Reports Server (NTRS)

    Steurer, W. H.

    1982-01-01

    The first year results of a multi-year study of processing extraterrestrial materials for use in space are summarized. Theoretically, there are potential major advantages to be derived from the use of such materials for future space endeavors. The types of known or postulated starting raw materials are described including silicate-rich mixed oxides on the Moon, some asteroids and Mars; free metals in some asteroids and in small quantities in the lunar soil; and probably volatiles like water and CO2 on Mars and some asteroids. Candidate processes for space materials are likely to be significantly different from their terrestrial counterparts largely because of: absence of atmosphere; lack of of readily available working fluids; low- or micro-gravity; no carbon-based fuels; readily available solar energy; and severe constraints on manned intervention. The extraction of metals and oxygen from lunar material by magma electrolysis or by vapor/ion phase separation appears practical.

  10. Ultrasonic Processing of Materials

    SciTech Connect

    Meek, Thomas T.; Han, Qingyou; Jian, Xiaogang; Xu, Hanbing

    2005-06-30

    The purpose of this project was to determine the impact of a new breakthrough technology, ultrasonic processing, on various industries, including steel, aluminum, metal casting, and forging. The specific goals of the project were to evaluate core principles and establish quantitative bases for the ultrasonc processing of materials, and to demonstrate key applications in the areas of grain refinement of alloys during solidification and degassing of alloy melts. This study focussed on two classes of materials - aluminum alloys and steels - and demonstrated the application of ultrasonic processing during ingot casting.

  11. 78 FR 34370 - Revisions to Electric Quarterly Report Filing Process; Notice of Availability of Video Showing...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-06-07

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF ENERGY Federal Energy Regulatory Commission Revisions to Electric Quarterly Report Filing Process; Notice of Availability of Video Showing How To File Electric Quarterly Reports Using the Web Interface Take notice that the Federal Energy Regulatory Commission...

  12. Superconducting materials processing

    NASA Technical Reports Server (NTRS)

    Hurley, John S.; Karikari, Emmanuel K.; Hiamang, S. O.; Danjaji, M.; Bassey, Affiong; Morgan, Andre

    1995-01-01

    The effects of materials processing on the properties and behavior of high temperature yttrium barium copper oxide (YBCO) superconductors were investigated. Electrical, magnetic, and structural characteristics of thin films (300 nm) YBA2CU3O(delta) structures grown by pulsed laser deposition on LaAlO3 and SrTiO3 substrates were used to evaluate processing. Pole projection and thin film diffraction measurements were used to establish grain orientation and verify structural integrity of the samples. Susceptibility magnetization, and transport measurements were used to evaluate the magnetic and electrical transport properties of the samples. Our results verified that an unfortunate consequence of processing is inherent changes to the internal structure of the material. This effect translates into modifications in the properties of the materials, and undesired feature that makes it very difficult to consistently predict material behavior. The results show that processing evaluation must incorporate a comprehensive understanding of the properties of the materials. Future studies will emphasize microstructural characteristics of the materials, in particular, those microscopic properties that map macroscopic behavior.

  13. Ultrasonic Processing of Materials

    NASA Astrophysics Data System (ADS)

    Han, Qingyou

    2015-08-01

    Irradiation of high-energy ultrasonic vibration in metals and alloys generates oscillating strain and stress fields in solids, and introduces nonlinear effects such as cavitation, acoustic streaming, and radiation pressure in molten materials. These nonlinear effects can be utilized to assist conventional material processing processes. This article describes recent research at Oak Ridge National Labs and Purdue University on using high-intensity ultrasonic vibrations for degassing molten aluminum, processing particulate-reinforced metal matrix composites, refining metals and alloys during solidification process and welding, and producing bulk nanostructures in solid metals and alloys. Research results suggest that high-intensity ultrasonic vibration is capable of degassing and dispersing small particles in molten alloys, reducing grain size during alloy solidification, and inducing nanostructures in solid metals.

  14. Processing of lunar materials

    NASA Astrophysics Data System (ADS)

    Poisl, W. Howard; Fabes, B. D.

    1994-07-01

    A variety of products made from lunar resources will be required for a lunar outpost. These products might be made by adapting existing processing techniques to the lunar environment, or by developing new techniques unique to the moon. In either case, processing techniques used on the moon will have to have a firm basis in basic principles of materials science and engineering, which can be used to understand the relationships between composition, processing, and properties of lunar-derived materials. These principles can also be used to optimize the properties of a product, once a more detailed knowledge of the lunar regolith is obtained. Using three types of ceramics (monolithic glasses, glass fibers, and glass-ceramics) produced from lunar simulants, we show that the application of materials science and engineering priciples is useful in understanding and optimizing the mechanical properties of ceramics on the moon. We also demonstrate that changes in composition and/or processing can have a significant effect on the strength of these materials.

  15. Processing Materials in Space

    NASA Technical Reports Server (NTRS)

    Zoller, L. K.

    1982-01-01

    Suggested program of material processing experiments in space described in 81 page report. For each experiment, report discusses influence of such gravitational effects as convection, buoyancy, sedimentation, and hydrostatic pressure. Report contains estimates of power and mission duration required for each experiment. Lists necessary equipment and appropriate spacecraft.

  16. Femtosecond laser materials processing

    SciTech Connect

    Stuart, B.C.

    1997-02-01

    The use femtosecond pulses for materials processing results in very precise cutting and drilling with high efficiency. Energy deposited in the electrons is not coupled into the bulk during the pulse, resulting in negligible shock or thermal loading to adjacent areas.

  17. Laser material processing system

    DOEpatents

    Dantus, Marcos

    2015-04-28

    A laser material processing system and method are provided. A further aspect of the present invention employs a laser for micromachining. In another aspect of the present invention, the system uses a hollow waveguide. In another aspect of the present invention, a laser beam pulse is given broad bandwidth for workpiece modification.

  18. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending December 31, 1981

    SciTech Connect

    Not Available

    1982-04-01

    The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FY 1982-1986 in which projects are organized according to fossil energy technologies. This report is divided into parts and chapters with each part describing projects related to a particular fossil energy technology. Chapters within a part provide details of the various projects associated with that technology. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program. Plans for the program will be issued annually. A draft of the program plan for FY 1982 to 1986 has been prepared and is in the review process. The implementation of these plans will be reflected by these quarterly progress reports, and this dissemination of information will bw augmented by topical or final reports as appropriate.

  19. Solvent refined coal (SRC) process. Quarterly technical progress report, January 1980-March 1980. [In process streams

    SciTech Connect

    Not Available

    1981-01-01

    This report summarizes the progress of the Solvent Refined Coal (SRC) project at the SRC Pilot Plant in Fort Lewis, Wahsington, and the Process Development Unit (P-99) in Harmarville, Pennsylvania. After the remaining runs of the slurry preheater survey test program were completed January 14, the Fort Lewis Pilot Plant was shut down to inspect Slurry Preheater B and to insulate the coil for future testing at higher rates of heat flux. Radiographic inspection of the coil showed that the welds at the pressure taps and the immersion thermowells did not meet design specifications. Slurry Preheater A was used during the first 12 days of February while weld repairs and modifications to Slurry Preheater B were completed. Two attempts to complete a material balance run on Powhatan No. 6 Mine coal were attempted but neither was successful. Slurry Preheater B was in service the remainder of the quarter. The start of a series of runs at higher heat flux was delayed because of plugging in both the slurry and the hydrogen flow metering systems. Three baseline runs and three slurry runs of the high heat flux program were completed before the plant was shut down March 12 for repair of the Inert Gas Unit. Attempts to complete a fourth slurry run at high heat flux were unsuccessful because of problems with the coal feed handling and the vortex mix systems. Process Development Unit (P-99) completed three of the four runs designed to study the effect of dissolver L/D ratio. The fourth was under way at the end of the period. SRC yield correlations have been developed that include coal properties as independent variables. A preliminary ranking of coals according to their reactivity in PDU P-99 has been made. Techniques for studying coking phenomenona are now in place.

  20. Innovative industrial materials processes

    SciTech Connect

    Hane, G.; Abarcar, R.; Hauser, S.G.; Williams, T.A.

    1983-08-01

    This paper reviews innovative industrial materials processes that have the potential for significant improvements in energy use, yet require long-term research to achieve that potential. Potential revolutionary alternatives are reviewed for the following industries: iron and steel; aluminum; petroleum refining; paper and pulp; food and kindred products; stone, clay and glass; textiles; and chemicals. In total, 45 candidate processes were identified. Examples of these processes include direct steelmaking and ore-to-powder systems that potentially require 30% and 40% less energy, respectively, than conventional steelmaking systems; membrane separations and freeze crystallization that offer up to 90% reductions in energy use when compared with distillation; cold processing of cement that offers a 50% reduction in energy requirements; and dry forming of paper that offers a 25% reduction in the energy needed for papermaking.

  1. 77 FR 39447 - Revisions to Electric Quarterly Report Filing Process

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-03

    ... Electric Quarterly Reports, Notice of Proposed Rulemaking, 77 FR 16494 (Mar. 21, 2012), FERC Stats. & Regs...: \\2\\ Revised Public Utility Filing Requirements, Order No. 2001, 67 FR 31043 (May 8, 2002), FERC Stats... revising filing requirements, Order No. 2001-G, 72 FR 56735 (Oct. 4, 2007), 120 FERC ] 61,270, order on...

  2. Cryogenic methane separation/catalytic hydrogasification process analysis. Quarterly report

    SciTech Connect

    Klosek, J.

    1981-05-01

    The objective of this coordinated research program is optimization of the Rockwell/Cities Service Short Residence Time Hydrogasification (SRTH) and the Exxon Catalytic Coal Gasification (CCG) processes in the acid gas removal and cryogenic areas. Progress reports of eight subtasks are presented along with process flowsheets, heat and material balances and economic evaluation, summarized in tables. Each subtask studied the effect of variation of a key design parameter on the treatment cost of the SNG produced.

  3. Micro-materials processing

    NASA Astrophysics Data System (ADS)

    Cohen, M. G.; Kaplan, R. A.; Arthurs, E. G.

    1982-06-01

    A model analysis of the absorption of laser energy in the millijoule range by a thin film on a substrate is presented to illustrate the underlying physical mechanism of laser micro-materials processing. The analysis is followed by a discussion of several applications from the electronics and semiconductor industries, including resistor trimming, laserscribing, laser damage gettering, laser marking, ablation of metal films, and mask repair. Finally, several uses of lasers in the diamond industry, such as removal of flaws from gemstone diamonds, diamond sawing, and diamond inscription, are briefly reviewed.

  4. Lunar materials and processes

    NASA Technical Reports Server (NTRS)

    Burke, J. D.

    1986-01-01

    The paper surveys current information, describes some important unknowns about lunar materials, and discusses ways to gain more scientific and engineering knowledge concerning the industrial processes that could be used on the moon for the production of products useful in future enterprises in space. Lunar rocks and soils are rich in oxygen, but it is mostly chemically bound in silicates, so that chemical or thermal energy must be supplied to recover it. Iron and titanium are abundant and, in some of their known forms, readily recoverable; aluminum is plentiful but harder to extract. Methods for recovering lunar oxygen and metals fall into three classes: chemical, electrolytic, and dissociative, broadly characterized by their respective process temperatures. Examples of these methods are briefly discussed.

  5. Hazardous materials in aquatic environments of the Mississippi River Basin. Quarterly project status report, October 1, 1993--December 31, 1993

    SciTech Connect

    Not Available

    1993-12-31

    This quarterly project status report discusses research projects being conducted on hazardous materials in aquatic environments of the Mississippi River basin. We continued to seek improvement in our methods of communication and interactions to support the inter-disciplinary, inter-university collaborators within this program. In addition to the defined collaborative research teams, there is increasing interaction among investigators across projects. Planning for the second year of the project has included the development of our internal request for proposals, and refining the review process for selection of proposals for funding.

  6. Investigation of test methods, material properties, and processes for solar cell encapsulants. Encapsulation task of the Low-Cost Silicon Solar Array project. Thirteenth quarterly progress report, May 12, 1979-August 12, 1979

    SciTech Connect

    1980-01-01

    Springborn Laboratories is engaged in a study of evaluating potentially useful encapsulating materials for Task 3 of the Low-Cost Silicon Solar Array project (LSA) funded by DOE. The goal of this program is to identify, evaluate, and recommend encapsulant materials and processes for the product of cost-effective, long-life solar cell modules. Current technical activities are directed primarily towards the development of a solar module encapsulation technology that employs ethylene/vinyl acetate copolymer as the pottant. Due to the surface tack of EVA, a slip sheet of release paper is required between each layer to prevent the plies from adhering. Manufacturers were surveyed and a source for inexpensive release paper in roll form was identified. A survey of separator materials was also conducted. Corrosion studies using a standard salt spray test were used to determine the degree of protection offered to a variety of metals by encapsulation in EVA pottant. Due to the low surface hardness of EVA and the remaining sensitivity to ultraviolet light, outer covers are required to prevent soiling and improve the weatherability. Two candidate films (Korad 212 and Tedlar UT) have been identified for this function. These films are somewhat scratch and abrasion sensitive, however, and their useful life can be prolonged with the application of thin layers of abrasion resistant hard coats. A survey of manufacturers of these coatings was performed and the products compared. Field trials of outdoor performance must be performed to fully assess the durability of these coatings.

  7. Advanced Research and Technology Development Fossil Energy Materials Program. Quarterly progress report ending June 30, 1984

    SciTech Connect

    Not Available

    1984-08-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. A substantial portion of the work on the AR and TD Fossil Energy Materials Program is performed by participating subcontractor organizations. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1982 to 1986, in which projects are organized according to fossil energy technologies. It is the intent of the AR and TD Fossil Energy Materials Program to sponsor materials research which is generic to a number of fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  8. Chemical processing of lunar materials

    NASA Technical Reports Server (NTRS)

    Criswell, D. R.; Waldron, R. D.

    1979-01-01

    The paper highlights recent work on the general problem of processing lunar materials. The discussion covers lunar source materials, refined products, motivations for using lunar materials, and general considerations for a lunar or space processing plant. Attention is given to chemical processing through various techniques, including electrolysis of molten silicates, carbothermic/silicothermic reduction, carbo-chlorination process, NaOH basic-leach process, and HF acid-leach process. Several options for chemical processing of lunar materials are well within the state of the art of applied chemistry and chemical engineering to begin development based on the extensive knowledge of lunar materials.

  9. Pickliq{reg_sign} Process Pilot Program. Quarterly report, 2nd quarter 1997

    SciTech Connect

    1997-07-22

    Work on the funded project was completed during this period. The final report will be issued within the next week. The Pickliq{reg_sign} Process has been found to be economically viable in the copper industry and is expected to be viable in steel-hydrochloric acid applications with the development of a new hydrochloric acid regeneration process associated with the Pickliq{reg_sign} Process.

  10. Fossil-Energy-Materials Program. Quarterly progress report for the period ending June 30, 1983

    SciTech Connect

    Not Available

    1983-08-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1982-86 in which projects are organized according to fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  11. Cryogenic methane separation/catalytic hydrogasification process analysis. Quarterly report

    SciTech Connect

    Klosek, J.

    1981-02-13

    The objective of this coordinated research program is to obtain the most attractive combinations of acid gas removal, methane separation for the Exxon Catalytic Coal Gasification (CCG) and the Rockwell/Cities Service Hydrogasification processes. The program is divided into nine subtasks with each subtask studying the effect of variation of a key design parameter on the treatment cost of the SNG produced. Progress reports of 8 subtasks are presented. The following are some of the highlights. Subtask 1 - Heat and material balance and equipment sizing was completed for the cryogenic methane separation. The overall material balance is presented in a table. Subtask 2 - Preliminary designs for MEA and DEA gas removal systems were established. Subtasks 3 to 5 - Economic evaluation is in proress. Subtask 6 - The SNG product compressor train was simulated for the case where sufficient SNG fuel is withdrawn from the product compressors to fire the dryer reactivation heater. Subtask 7 - Acid gas removal and cryogenic separation equipment was resized to accommodate Exxon's request for a two-train plant design. Subtask 8 - The Benfield and Selexol systems will be evaluated for acid gas removal.

  12. The materials processing research base of the Materials Processing Center

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Bowen, H. K.; Kenney, G. B.

    1980-01-01

    The goals and activities of the center are discussed. The center activities encompass all engineering materials including metals, ceramics, polymers, electronic materials, composites, superconductors, and thin films. Processes include crystallization, solidification, nucleation, and polymer synthesis.

  13. Low-cost-silicon-process development. Phase IV: process improvement. Second quarterly technical progress report

    SciTech Connect

    Giraudi, R. V.; Newman, C. G.

    1981-04-01

    A number of promising techniques for improving the overall yield and economics of the tribromosilane based process to produce solar cell grade silicon is investigated. The current work is aimed at the identification of an optimum process and the characterization of that process through mini-plant operation and analysis. The three project tasks include process improvement studies, kinetic studies, and process economic studies. During this second quarter reporting period process improvement studies continued in the mini-plant, focusing on the correlation of current mini-plant yield results with prior laboratory scale work. Silicon bromination in the synthesis unit and tribromosilane purification in the distillation unit proceeded efficiently and without complication during this reporting period. Tribromosilane yields in the synthesis unit were low due to unobtainable higher reaction temperatures. Initial polycrystalline silicon production studies have indicated consistent yields of 85%. The laboratory scale static bulb reactor system was calibrated by observing the decomposition of t-butyl chloride. These results compared very well to results obtained by previous investigators for the same decomposition. Upon the conclusion of the calibration tests, the tribromosilane decomposition rate study was initiated. Two decompositions were completed and it was concluded that the reaction order can not be determined at this time. A free space reactor apparatus was assembled and tribromosilane decompositions, as a function of dilution in argon, was studied.

  14. 78 FR 53452 - Revisions to Electric Quarterly Report Filing Process; Notice of Extended Availability of Sandbox...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-29

    ... Quarterly Report Filing Process, Order No. 770, 77 FR 71288 (Nov. 30, 2012), FERC Stats. & Regs. ] 31,338... Test Site (ETS) has been extended until September 15, 2013. The ETS including a web interface and direct XML submission is available on the Commission's Web site at...

  15. Transparent materials processing system

    NASA Technical Reports Server (NTRS)

    Hetherington, J. S.

    1977-01-01

    A zero gravity processing furnace system was designed that will allow acquisition of photographic or other visual information while the sample is being processed. A low temperature (30 to 400 C) test model with a flat specimen heated by quartz-halide lamps was constructed. A high temperature (400 to 1000 C) test model heated by resistance heaters, utilizing a cylindrical specimen and optics, was also built. Each of the test models is discussed in detail. Recommendations are given.

  16. Advanced composite materials and processes

    NASA Technical Reports Server (NTRS)

    Baucom, Robert M.

    1991-01-01

    Composites are generally defined as two or more individual materials, which, when combined into a single material system, results in improved physical and/or mechanical properties. The freedom of choice of the starting components for composites allows the generation of materials that can be specifically tailored to meet a variety of applications. Advanced composites are described as a combination of high strength fibers and high performance polymer matrix materials. These advanced materials are required to permit future aircraft and spacecraft to perform in extended environments. Advanced composite precursor materials, processes for conversion of these materials to structures, and selected applications for composites are reviewed.

  17. Enforcement actions: Significant actions resolved material licensees. Quarterly progress report, April 1995--June 1995

    SciTech Connect

    1995-08-01

    This compilation summarizes significant enforcement actions that have been resolved during one quarterly period (April-June 1995) and includes copies of letters, Notices, and Orders sent by the Nuclear Regulatory Commission to material licensees with respect to these enforcement actions. It is anticipated that the information in this publication will be widely disseminated to managers and employees engaged in activities licensed by the NRC, so that actions can be taken to improve safety by avoiding future violations similar to those described in this publication.

  18. Laser Processing Architecture for Improved Material Processing

    NASA Astrophysics Data System (ADS)

    Livingston, Frank E.; Helvajian, Henry

    This chapter presents a novel architecture and software-hardware design system for materials processing techniques that are widely applicable to laser direct-write patterning tools. This new laser material processing approach has been crafted by association with the genome and genotype concepts, where predetermined and prescribed laser pulse scripts are synchronously linked with the tool path geometry, and each concatenated pulse sequence is intended to induce a specific material transformation event and thereby express a particular material attribute. While the experimental approach depends on the delivery of discrete amplitude modulated laser pulses to each focused volume element with high fidelity, the architecture is highly versatile and capable of more advanced functionality. The capabilities of this novel architecture fall short of the coherent spatial control techniques that are now emerging, but can be readily applied to fundamental investigations of complex laser-material interaction phenomena, and easily integrated into commercial and industrial laser material processing applications. Section 9.1 provides a brief overview of laser-based machining and materials processing, with particular emphasis on the advantages of controlling energy deposition in light-matter interactions to subtly affect a material's thermodynamic properties. This section also includes a brief discussion of conventional approaches to photon modulation and process control. Section 9.2 comprehensively describes the development and capabilities of our novel laser genotype pulse modulation technique that facilitates the controlled and precise delivery of photons to a host material during direct-write patterning. This section also reviews the experimental design setup and synchronized photon control scheme, along with performance tests and diagnostic results. Section 9.3 discusses selected applications of the new laser genotype processing technique, including optical property variations

  19. Telerobotic electronic materials processing experiment

    NASA Technical Reports Server (NTRS)

    Ollendorf, Stanford

    1991-01-01

    The Office of Commercial Programs (OCP), working in conjunction with NASA engineers at the Goddard Space Flight Center, is supporting research efforts in robot technology and microelectronics materials processing that will provide many spinoffs for science and industry. The Telerobotic Materials Processing Experiment (TRMPX) is a Shuttle-launched materials processing test payload using a Get Away Special can. The objectives of the project are to define, develop, and demonstrate an automated materials processing capability under realistic flight conditions. TRMPX will provide the capability to test the production processes that are dependent on microgravity. The processes proposed for testing include the annealing of amorphous silicon to increase grain size for more efficient solar cells, thin film deposition to demonstrate the potential of fabricating solar cells in orbit, and the annealing of radiation damaged solar cells.

  20. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, April 1--June 30, 1992

    SciTech Connect

    Brandes, S.D.; Lancet, M.S.; Robbins, G.A.; Winschel, R.A.; Burke, F.P.

    1992-11-01

    This is the eleventh Quarterly Technical Progress Report under DOE Contract DE-AC22-89PC89883. Major topics reported are: (1) The results of a study designed to determine the effects of the conditions employed at the Wilsonville slurry preheater vessel on coal conversion is described. (2) Stable carbon isotope ratios were determined and used to source the carbon of three product samples from Period 49 of UOP bench-scale coprocessing Run 37. The results from this coprocessing run agree with the general trends observed in other coprocessing runs that we have studied. (3) Microautoclave tests and chemical analyses were performed to ``calibrate`` the reactivity of the standard coal used for determining donor solvent quality of process oils in this contract. (4) Several aspects of Wilsonville Close-Coupled Integrated Two-Stage Liquefaction (CC-ITSL) resid conversion kinetics were investigated; results are presented. Error limits associated with calculations of deactivation rate constants previously reported for Runs 258 and 261 are revised and discussed. A new procedure is described that relates the conversions of 850{degrees}F{sup +} , 1050{degrees}F{sup +}, and 850 {times} 1050{degrees}F material. Resid conversions and kinetic constants previously reported for Run 260 were incorrect; corrected data and discussion are found in Appendix I of this report.

  1. PROCESS OF FORMING POWDERED MATERIAL

    DOEpatents

    Glatter, J.; Schaner, B.E.

    1961-07-14

    A process of forming high-density compacts of a powdered ceramic material is described by agglomerating the powdered ceramic material with a heat- decompossble binder, adding a heat-decompossble lubricant to the agglomerated material, placing a quantity of the material into a die cavity, pressing the material to form a compact, pretreating the compacts in a nonoxidizing atmosphere to remove the binder and lubricant, and sintering the compacts. When this process is used for making nuclear reactor fuel elements, the ceramic material is an oxide powder of a fissionsble material and after forming, the compacts are placed in a cladding tube which is closed at its ends by vapor tight end caps, so that the sintered compacts are held in close contact with each other and with the interior wall of the cladding tube.

  2. Extraterrestrial materials processing and construction

    NASA Technical Reports Server (NTRS)

    Criswell, D. R.

    1978-01-01

    Applications of available terrestrial skills to the gathering of lunar materials and the processing of raw lunar materials into industrial feed stock were investigated. The literature on lunar soils and rocks was reviewed and the chemical processes by which major oxides and chemical elements can be extracted were identified. The gathering of lunar soil by means of excavation equipment was studied in terms of terrestrial experience with strip mining operations on earth. The application of electrostatic benefication techniques was examined for use on the moon to minimize the quantity of materials requiring surface transport and to optimize the stream of raw materials to be transported off the moon for subsequent industrial use.

  3. Silicon materials task of the low cost solar array project (Phase III). Effects of impurities and processing on silicon solar cells. Phase III summary and seventeenth quarterly report, Volume 2: analysis of impurity behavior

    SciTech Connect

    Hopkins, R.H.; Davis, J.R.; Rohatgi, A.; Campbell, R.B.; Blais, P.D.; Rai-Choudhury, P.; Stapleton, R.E.; Mollenkopf, H.C.; McCormick, J.R.

    1980-01-23

    The object of this phase of the program has been to investigate the effects of various processes, metal contaminants and contaminant-process interactions on the properties of silicon and on the performance of terrestrial silicon solar cells. The study encompassed topics including thermochemical (gettering) treatments, base doping concentration, base doping type (n vs. p), grain boundary-impurity interaction, non-uniformity of impurity distribution, long term effects of impurities, as well as synergic and complexing phenomena. The program approach consists in: (1) the growth of doubly and multiply-doped silicon single crystals containing a baseline boron or phosphorus dopant and specific impurities which produce deep levels in the forbidden band gap; (2) assessment of these crystals by chemical, microstructural, electrical and solar cell tests; (3) correlation of the impurity type and concentration with crystal quality and device performance; and (4) delineation of the role of impurities and processing on subsequent silicon solar cell performance. The overall results reported are based on the assessment of nearly 200 silicon ingots. (WHK)

  4. A rheometer for measuring the material moduli for granular solids. Quarterly progress report, March 1, 1991--May 31, 1991

    SciTech Connect

    Rajagopal, K.R.

    1996-02-01

    In this quarterly report, we discuss the progress that has been made with regard to our research on an experimental method for characterizing the material properties of granular solids. In the previous report we have discussed the various aspects of selecting a particular component for the instrument we have proposed to build. Keeping these various aspects in mind, we have selected and ordered these components. Some of the parts are being fabricated in the workshop while others have been ordered. While some of the orders have been delivered others are yet to come. We are in the process of putting the equipment together. However, since the load-cells and some other crucial parts have not been delivered, this will have to wait.

  5. Cryogenic methane separation/catalytic hydrogasification process analysis. Quarterly report

    SciTech Connect

    Klosek, J.

    1981-08-01

    In both the Rockwell and the Exxon gasification processors, the desired product methane needs to be separated from the reaction products and some of the other synthesis gas products recycled. This separation is not easy and cryogenic methane separation results from the Rockwell process gas at 932 psia and containing 3725 ppM of benzene are reported. The benzene was recovered by partial condensation and carbon adsorption. Other details are given. In the Exxon process three preliminary plant designs for acid gas removal and cryogenic methane separation from the raw gas at 250 psig were evaluated. (LTN)

  6. Processes for treating cellulosic material

    NASA Technical Reports Server (NTRS)

    Ladisch, Michael R. (Inventor); Kohlman, Karen L. (Inventor); Westgate, Paul L. (Inventor); Weil, Joseph R. (Inventor); Yang, Yiqi (Inventor)

    1998-01-01

    Disclosed are processes for pretreating cellulosic materials in liquid water by heating the materials in liquid water at a temperature at or above their glass transition temperature but not substantially exceeding 220.degree. C., while maintaining the pH of the reaction medium in a range that avoids substantial autohydrolysis of the cellulosic materials. Such pretreatments minimize chemical changes to the cellulose while leading to physical changes which substantially increase susceptibility to hydrolysis in the presence of cellulase.

  7. Laser Material Processing in Manufacturing

    NASA Astrophysics Data System (ADS)

    Jones, Marshall

    2014-03-01

    This presentation will address some of the past, present, and potential uses of lasers for material processing in manufacturing. Laser processing includes welding, drilling, cutting, cladding, etc. The U.S. was the hot bed for initial uses of lasers for material processing in the past with Europe, especially Germany, presently leading the way. The future laser processing leader may still be Germany. Selected uses, past and present, of lasers within GE will also be highlighted as seen in such business units as Aviation, Lighting, Power and Water, Healthcare, and Transportation.

  8. Energy Implications of Materials Processing

    ERIC Educational Resources Information Center

    Hayes, Earl T.

    1976-01-01

    Processing of materials could become energy-limited rather than resource-limited. Methods to extract metals, industrial minerals, and energy materials and convert them to useful states requires more than one-fifth of the United States energy budget. Energy accounting by industries must include a total systems analysis of costs to insure net energy…

  9. Microstructural processes in irradiated materials

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Morgan, Dane; Jiao, Zhijie; Almer, Jonathan; Brown, Donald

    2016-04-01

    These proceedings contain the papers presented at two symposia, the Microstructural Processes in Irradiated Materials (MPIM) and Characterization of Nuclear Reactor Materials and Components with Neutron and Synchrotron Radiation, held in the TMS 2015, 144th Annual Meeting & Exhibition at Walt Disney World, Orlando, Florida, USA on March 15-19, 2015.

  10. Development of biological coal gasification (MicGAS process). Nineth quarterly report, [July--September 1992

    SciTech Connect

    Not Available

    1992-10-30

    Laboratory scale studies examining biogasification of Texas lignite at various coal solids loadings have been completed. Bench scale bioreactors are currently being used to scale up the biogasification process to higher coal solids loadings (5% and 10%) Specific observations reported this quarter are that methane production was not curtailed when B-vitamin solution was not added to the biogasification medium and that aeration of Mic-1 did not sufficiently oxidize the medium to eliminate strict anaerobic bacteria including methanogens.

  11. Compatibility of refrigerants and lubricants with motor materials. Quarterly technical progress report, April 1, 1992--June 30, 1992

    SciTech Connect

    Doerr, R.; Kujak, S.

    1992-07-23

    During this last quarter, evaluations were complete on the motor materials after 500-hr exposures to refrigerants CFC-123, HFC-134a and HCFC-22 at 90{degrees}C. Materials were also evaluated after exposure to nitrogen at 127{degrees}C to determine effect of the thermal exposure. Other exposures were started during this quarter with refrigerants HCFC-124, HFC-125, HFC-143a, HFC-32 and HFC-152a. One 500 hr exposure is set up per week and one is analyzed the same week. This will enable Trane to complete the 500 hour exposures by the end of the year.

  12. AR and TD Fossil-Energy Materials Program. Quarterly progress report, March 31, 1982

    SciTech Connect

    Bradley, R.A.

    1982-07-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. All subcontractor work is technically monitored by Program staff members at ORNL and Argonne National Laboratory (ANL). The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. Distribution is as shown on pages 397-403. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FY 1982-86 (Ref. 1) in which projects are organized according to fossil energy technologies.

  13. EPA`s overview of the Acid Rain Program`s emissions tracking system (ETS) quarterly report process

    SciTech Connect

    Wockenfuss, M.E.

    1997-12-31

    The Acid Rain Program`s Emission Tracking System (ETS) was developed to collect, quality assure and publish the monitored and sampled emissions data collected and reported by the electric utility industry. Data are collected from fossil-fuel burning electrical generating stations that are affected by the Acid Rain Program. Since its operational start in 1993 the ETS and the data collection that surrounds it, the quarterly report process, has evolved to handle the Environmental Protection Agency`s (EPA) increased expectations of quarterly report data quality. The quarterly report process that supports the ETS provides utilities with multiple data submission options. It also provides software tools so that utilities can perform their own data assessment. This paper highlights the quarterly report process and the systems that are at the center of that process. It also analyzes utility performance relating to their 1995 and 1996 quarterly data reports and previews how the EPA`s quarterly report process will evolve over the next year.

  14. The materials processing sciences glovebox

    NASA Technical Reports Server (NTRS)

    Traweek, Larry

    1990-01-01

    The Materials Processing Sciences Glovebox is a rack mounted workstation which allows on orbit sample preparation and characterization of specimens from various experiment facilities. It provides an isolated safe, clean, and sterile environment for the crew member to work with potentially hazardous materials. It has to handle a range of chemicals broader than even PMMS. The theme is that the Space Station Laboratory experiment preparation and characterization operations provide the fundamental glovebox design characteristics. Glovebox subsystem concepts and how internal material handling operations affect the design are discussed.

  15. Materials compatibility and lubricants research on CFC-refrigerant substitutes. Quarterly report, October 1, 1995--December 31, 1995

    SciTech Connect

    Szymurski, S.R.

    1996-02-01

    The quarterly status report for the Materials Compatibility and Lubricants Research Program is presented. Objectives for 1 October 1995--31 December 1995 include completion of contract negotiations for Study of Foaming Characteristics project, and finalizing Phase IV and Phase V projects.

  16. Residual stresses in material processing

    SciTech Connect

    Kozaczek, K.J.; Watkins, T.R.; Hubbard, C.R.; Wang, Xun-Li; Spooner, S.

    1994-09-01

    Material manufacturing processes often introduce residual stresses into the product. The residual stresses affect the properties of the material and often are detrimental. Therefore, the distribution and magnitude of residual stresses in the final product are usually an important factor in manufacturing process optimization or component life prediction. The present paper briefly discusses the causes of residual stresses. It then adresses the direct, nondestructive methods of residual stress measurement by X-ray and neutron diffraction. Examples are presented to demonstrate the importance of residual stress measurement in machining and joining operations.

  17. Plasma Processing of Advanced Materials

    SciTech Connect

    Heberlein, Joachim, V.R.; Pfender, Emil; Kortshagen, Uwe

    2005-02-28

    Plasma Processing of Advanced Materials The project had the overall objective of improving our understanding of the influences of process parameters on the properties of advanced superhard materials. The focus was on high rate deposition processes using thermal plasmas and atmospheric pressure glow discharges, and the emphasis on superhard materials was chosen because of the potential impact of such materials on industrial energy use and on the environment. In addition, the development of suitable diagnostic techniques was pursued. The project was divided into four tasks: (1) Deposition of superhard boron containing films using a supersonic plasma jet reactor (SPJR), and the characterization of the deposition process. (2) Deposition of superhard nanocomposite films in the silicon-nitrogen-carbon system using the triple torch plasma reactor (TTPR), and the characterization of the deposition process. (3) Deposition of films consisting of carbon nanotubes using an atmospheric pressure glow discharge reactor. (4) Adapting the Thomson scattering method for characterization of atmospheric pressure non-uniform plasmas with steep spatial gradients and temporal fluctuations. This report summarizes the results.

  18. Failure processes unidirectional composite materials

    SciTech Connect

    Sundaresan, M.J.

    1988-01-01

    Failure processes in unidirectional composite materials subjected to quasi-static tensile load along the fiber direction are investigated. The emphasis in this investigation is to identify the physical processes taking place during the evolution of failure in these materials. An extensive literature review is conducted and the information relevant to the present topic is summarized. The nature of damage growth in five different commercially available composite systems are studied. In-situ scanning electron microscopy is employed for identifying the failure events taking place at the microscopic level. Acoustic emission monitoring is used for estimating the rate of damage growth on a global scale and determining the size of individual failure events. Results show the important roles of the matrix material and the interphase in determining the tensile strength of unidirectional composite materials. Several failure modes occurring at the microscopic scale are revealed for the first time. Further, the results indicate that dynamic fracture participates to a significant extent in determining the failure process in these materials. Based on the results the influence of various parameters in determining the composite strength is described.

  19. FNAS materials processing and characterization

    NASA Technical Reports Server (NTRS)

    Golben, John P.

    1991-01-01

    Research on melt-sintered high temperature superconducting materials is presented. The vibrating sample magnetometer has become a useful characterization tool for the study of high temperature superconductors. Important information regarding the superconducting properties of a sample can be obtained without actually making contact with the sample itself. A step toward microgravity processing of high temperature superconductors was taken. In the future, the samples need to be optimized prior to this processing of the sample before the specific effects of the microgravity environment can be isolated. A series of melt-sintered samples show that bulk processing of high temperature superconductors is getting better.

  20. Low cost silicon process development. Phase III: process optimization and evaluation. Third quarterly technical progress report

    SciTech Connect

    Moore, E.; Newman, C.; Messina, L.

    1980-03-01

    The goal of the Low Cost Silicon Process Development project is to determine technical and economic feasibility of a tribromosilane-based process for the production of Solar Cell Grade Silicon. To accomplish this project goal, three principal tasks have been defined: (1) an experimental chemistry task; (2) a mini-plant design and construction task; and (3) a mini-plant operation and evaluation task. The scope of the experimental chemistry task includes optimization of the process with design verification studies at bench scale level. The mini-plant design task is focused on construction of a flexible, cost effective mini-plant. The final task is concerned with the generation of sufficient high quality process data through mini-plant operation to support an accurate assessment of the potential of the process for meeting DOE silicon material quality and cost goals. Progress is reported.

  1. Space processing of composite materials

    NASA Technical Reports Server (NTRS)

    Steurer, W. H.; Kaye, S.

    1975-01-01

    Materials and processes for the testing of aluminum-base fiber and particle composites, and of metal foams under extended-time low-g conditions were investigated. A wetting and dispersion technique was developed, based on the theory that under the absence of a gas phase all solids are wetted by liquids. The process is characterized by a high vacuum environment and a high temperature cycle. Successful wetting and dispersion experiments were carried out with sapphire fibers, whiskers and particles, and with fibers of silicon carbide, pyrolytic graphite and tungsten. The developed process and facilities permit the preparation of a precomposite which serves as sample material for flight experiments. Low-g processing consists then merely in the uniform redistribution of the reinforcements during a melting cycle. For the preparation of metal foams, gas generation by means of a thermally decomposing compound was found most adaptable to flight experiments. For flight experiments, the use of compacted mixture of the component materials limits low-g processing to a simple melt cycle.

  2. The materials processing research base of the Materials Processing Center

    NASA Technical Reports Server (NTRS)

    Latanision, R. M.

    1986-01-01

    An annual report of the research activities of the Materials Processing Center of the Massachusetts Institute of Technology is given. Research on dielectrophoresis in the microgravity environment, phase separation kinetics in immiscible liquids, transport properties of droplet clusters in gravity-free fields, probes and monitors for the study of solidification of molten semiconductors, fluid mechanics and mass transfer in melt crystal growth, and heat flow control and segregation in directional solidification are discussed.

  3. Gasoline from natural gas by sulfur processing. Quarterly progress report, January 1994--March 1994, final version

    SciTech Connect

    Erekson, E.J.; Miao, F.Q.

    1994-06-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the third program quarter from January 1, 1994 to March 31, 1994, under Department of Energy (DOE) Contract No. DE-AC22-93PC92114. This program has coordinated funding for Task I from IGT`s Sustaining Membership Program(SMP), while DOE is funding Tasks 2 through 8. Progress in all tasks is reported here. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each utilize catalysts and sulfur containing intermediates: (1) to convert natural gas to CS{sub 2}, and (2) to convert CS{sub 2} to gasoline range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made. Five catalysts for step I have been prepared. A total of thirty runs with catalysts, IGT-MS-103 and IGT-MS-105, were performed. At 5 seconds residence time and above 1000 {degrees}C the hydrogen sulfide decomposition approached equilibrium. H{sub 2}S conversion was 80% at 1131 {degrees}C. A total of fourteen runs were performed for carbon deposition/regeneration studies. Six catalysts as well as quartz wool were used in these studies. During the methane decomposition runs, carbon formation was found on the catalyst surface. During the subsequent hydrogen sulfide regeneration runs, a significant amount of carbon disulfide was detected in the product stream. Equilibrium calculations for the reaction of carbon with sulfur and with hydrogen sulfide were also performed in this quarter. At 1227{degrees}C, 1 atm, as high as 80% carbon conversion can be obtained at equilibrium.

  4. Materials processing in low gravity

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.

    1990-01-01

    The final report of the Materials Processing in Low Gravity Program in which The University of Alabama in Huntsville designed, fabricated and performed various low gravity experiments in materials processing from November 7, 1989 through November 6, 1990 is presented. The facilities used in these short duration low gravity experiments include the Drop Tube and Drop Tower at Marshall Space Flight Center (MSFC), and the KC-135 aircraft at Ellington Field. During the performance of this contract, the utilization of these ground-based low gravity facilities for materials processing experiments have been instrumental in providing the opportunity to determine the feasibility of performing a number of experiments in the microgravity of Space, without the expense of a space-based experiment. Since the KC-135 was out for repairs during the latter part of the reporting period, a number of the KC-135 activities concentrated on repair and maintenance of the equipment that normally is flown on the aircraft. A number of periodic reports were given to the TCOR during the course of this contract, hence this final report is meant only to summarize the many activities performed and not redundantly cover materials already submitted.

  5. AR and TD Fossil-Energy Materials Program. Quarterly progress report for the period ending March 31, 1983

    SciTech Connect

    Not Available

    1983-05-01

    The objective of the AR and TD Fossil-Energy Materials Program is to conduct research and developmet on materials for fossil-energy applications with a focus on the longer-term and generic needs of the various fossil-fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil-energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. Distribution is as shown on pages 439-446. Future reports will be issued on a quarterly basis to a similar distribution. We hope thie series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  6. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending March 31, 1984

    SciTech Connect

    Not Available

    1984-05-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. A substantial portion of the work on the AR and TD Fossil Energy Materials Program is performed by participating subcontractor organizations (technically monitored by Program staff members at ORNL and Argonne National Laboratory (ANL)). The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. Distribution is as shown on pages 467-475. Future reports will be issued on a quarterly basis to a similar distribution. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1982-86 (Ref. 1) in which projects are organized according to fossil energy technologies. A schematic summary of this organization is provided in Fig. 2. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  7. Long-term materials test program. Quarterly report, January-March 1983

    SciTech Connect

    1984-03-01

    Exposure of gas turbine materials to a PFBC effluent under the Long-Term Materials Test Program has reached 1507 hours. Unprotected nickel and cobalt base blade and vane alloys show susceptibility to hot corrosion at 1500/sup 0/F (gas temperature), 1300/sup 0/F, and 1100/sup 0/F (air-cooled pins). Precious metal aluminide and M (Co,Fe) CrAlY overlay coatings continue to show good resistance to corrosion above 1450/sup 0/F, but are susceptible to varying degrees of pitting attack between 1050 and 1300/sup 0/F. Significant erosion/corrosion degradation of both base alloys and protective coatings/claddings has been observed on airfoil specimens exposed at 1350/sup 0/F, 800 to 900 fps and dust loadings less than 100 ppM for 1085 hours. Corrosion predominately occurred in areas of direct particle impaction; i.e., leading edge and pressure surface, indicating an erosion/corrosion synergism. At gas velocities of 1200 to 1400 fps, a platinum-aluminide coated IN-738 pin experienced a metal recession rate of 8 mils/1000-hours. The PFBC facility continues to show excellent operational reliability, accumulating over 1100 test hours this quarter. The only concern from an operations standpoint is the gradual thinning of the in-bed heat exchanger tubing at a rate of about 5 mils/100 hours off the diameter.

  8. Quarterly Technical Progress Report of Radioisotope Power System Materials Production and Technology Program tasks for April 2000 through June 2000

    SciTech Connect

    Moore, J.P.

    2000-10-23

    The Office of Space and Defense Power Systems (OSDPS) of the Department of Energy (DOE) provides Radioisotope Power Systems (RPS) for applications where conventional power systems are not feasible. For example, radioisotope thermoelectric generators were supplied by the DOE to the National Aeronautics and Space Administration for deep space missions including the Cassini Mission launched in October of 1997 to study the planet Saturn. The Oak Ridge National Laboratory (ORNL) has been involved in developing materials and technology and producing components for the DOE for more than three decades. For the Cassini Mission, for example, ORNL was involved in the production of carbon-bonded carbon fiber (CBCF) insulator sets, iridium alloy blanks and foil, and clad vent sets (CVSs) and weld shields (WSs). This quarterly report has been divided into three sections to reflect program guidance from OSDPS for fiscal year (FY) 2000. The first section deals primarily with maintenance of the capability to produce flight quality carbon-bonded carbon fiber (CBCF) insulator sets, iridium alloy blanks and foil, clad vent sets (CVSs), and weld shields (WSs). In all three cases, production maintenance is assured by the manufacture of limited quantities of flight quality (FQ) components. The second section deals with several technology activities to improve the manufacturing processes, characterize materials, or to develop technologies for two new RPS. The last section is dedicated to studies of the potential for the production of 238Pu at ORNL.

  9. Quarterly Technical Progress Report of Radioisotope Power System Materials Production and Technology Program tasks for January 2000 through March 2000

    SciTech Connect

    Moore, J.P.

    2000-08-18

    The Office of Space and Defense Power Systems (OSDPS) of the Department of Energy (DOE) provides radioisotope Power Systems (BPS) for applications where conventional power systems are not feasible. For example, radioisotope thermoelectric generators were supplied by the DOE to the National Aeronautics and Space Administration for deep space missions including the Cassini Mission launched in October of .I 997 to study the planet Saturn. The Oak Ridge National Laboratory (ORNL) has been involved in developing materials and technology and producing components for the DOE for more than three decades. For the Cassini Mission, for example, ORNL was involved in the production of carbon-bonded carbon fiber (CBCF) insulator sets, iridium alloy blanks and foil, and clad vent sets (CVSs) and weld shields (WSs). This quarterly report has been divided into three sections to reflect program guidance from OSDPS for fiscal year (FY) 2000. The first section deals primarily with maintenance of the capability to produce flight quality carbon-bonded carbon fiber (CBCF) insulator sets, iridium alloy blanks and foil, clad vent sets (CVSs), and weld shields (WSs). In all three cases, production maintenance is assured by the manufacture of limited quantities of flight quality (FQ) components. The second section deals with several technology activities to improve the manufacturing processes, characterize materials, or to develop technologies for two new RPS. The last section is dedicated to studies of the potential for the production of 238Pu at OBNL.

  10. Gasoline from natural gas by sulfur processing. Quarterly report No. 10, October--December 1995

    SciTech Connect

    Erekson, E.J.; Gopalakrishnan, R.

    1996-01-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the tenth program quarter from October 1 to December 31, 1995. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural gas to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: Short duration activity test on catalyst IGT-MS-103 showed no deactivation over a 6 hour period and preliminary data of CS{sub 2} reaction with H{sub 2} at 400 {minus} 410{degree}C and at atmospheric pressure indicates that IGT-HS-103 is an active catalyst for hydrocarbon synthesis from CS{sub 2} and H{sub 2}.

  11. [Development of the Selective Hydrophobic Coagulation process]. [Quarterly report, January 1, 1993--March 31, 1993

    SciTech Connect

    Not Available

    1993-08-01

    A novel technique for selectively coagulating and separating mineral matter has been developed at Virginia Tech. The process, known as Selective Hydrophobic Coagulation (SHC), has been studied under the sponsorship of the US Department of Energy since 1986 (Contracts DE-AC22-86PC91221 and DE-AC22-90PC90174). The SHC process differs from oil agglomeration, shear flocculation, polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. Often, simple pH control is all that is required to (1) induce the coagulation of coal particles and (2) effectively disperse particles of mineral matter. When the coal is superficially oxidized, a small dosage of reagents may be used to promote coagulation. During the last quarter, work was completed on the collection of the surface force and hydrophobicity data required for the estimation of the parameters in the hydrophobic interaction energy function. The estimation of these parameters will be completed in May, and the development of the extended DLVO equation for coal should be completed by the end of the next quarter. In Task 3, the mixing/coagulation characteristics of in-line mixers have been established and work with the ultrasonic horn has begun. The study of the recovery of coagula by column flotation will be completed in early May, and work on the remaining sub-tasks of Advanced Separation Methods has been accelerated in an effort to complete this task on schedule.

  12. Process for preparing energetic materials

    DOEpatents

    Simpson, Randall L.; Lee, Ronald S.; Tillotson, Thomas M.; Swansiger, Rosalind W.; Fox, Glenn A.

    2011-12-13

    Sol-gel chemistry is used for the preparation of energetic materials (explosives, propellants and pyrotechnics) with improved homogeneity, and/or which can be cast to near-net shape, and/or made into precision molding powders. The sol-gel method is a synthetic chemical process where reactive monomers are mixed into a solution, polymerization occurs leading to a highly cross-linked three dimensional solid network resulting in a gel. The energetic materials can be incorporated during the formation of the solution or during the gel stage of the process. The composition, pore, and primary particle sizes, gel time, surface areas, and density may be tailored and controlled by the solution chemistry. The gel is then dried using supercritical extraction to produce a highly porous low density aerogel or by controlled slow evaporation to produce a xerogel. Applying stress during the extraction phase can result in high density materials. Thus, the sol-gel method can be used for precision detonator explosive manufacturing as well as producing precision explosives, propellants, and pyrotechnics, along with high power composite energetic materials.

  13. Bench-scale co-processing. Quarterly report No. 11, October 1, 1990--December 31, 1990

    SciTech Connect

    Piasecki, C.A.; Gatsis, J.G.

    1992-02-19

    The objective of this contract is to extend and optimize UOP`s single-stage, slurry-catalyzed co-processing scheme. The particular emphasis is one evaluating alternative and disposable slurry-catalyst systems. During the current quarter, Lloydminster vacuum resid was processed without the presence of coal. The objective of this study was to evaluate the manner in which the resid is upgraded at high-severity conditions to help understand the function of the resid during co-processing. This report coves Bench-Scale Runs 30 to 34. In Runs 30 to 34, Lloydminster vacuum resid was processed without the presence of coal using a 0.05 wt % molybdenum-based catalyst at 465{degrees}C.

  14. 27 CFR 18.51 - Processing material.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2011-04-01 2011-04-01 false Processing material. 18.51... material. (a) General. A proprietor may produce processing material or receive processing material produced elsewhere. Fermented processing material may not be used in the manufacture of concentrate....

  15. 27 CFR 18.51 - Processing material.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2014-04-01 2014-04-01 false Processing material. 18.51... material. (a) General. A proprietor may produce processing material or receive processing material produced elsewhere. Fermented processing material may not be used in the manufacture of concentrate....

  16. Scaleup of mild gasification to be a process development. Quarterly report, February 1995--May 1995

    SciTech Connect

    Doane, E.P.; Carty, R.H.; Foster, H.

    1995-06-01

    The work performed during the Fourteenth quarterly reporting period (February 21 through May 20, 1995) on the research program, {open_quotes}Scale-Up of Mild Gasification to a Process Development Unit{close_quotes} is presented in this report. The overall objective of this project is to develop the IGT Mild-Gasification (MILDGAS) process for near-term commercialization. The specific objectives of the program are to: (1) design, construct, and operate a 24-tons/day adiabatic process development unit (PDU) to obtain process performance data suitable for further design scaleup; (2) obtain large batches of coal-derived co-products for industrial evaluation; (3) prepare a detailed design of a demonstration unit; and (4) develop technical and economic plans for commercialization of the MILDGAS process. The project team that is performing the initial phases of the PDU development are: Kerr-McGee Coal Corporation (K-M Coal), the Institute of Gas Technology (IGT), Bechtel Corporation (Bechtel), and Southern Illinois University at Carbondale (SIUC). The MILDGAS process is a continuous closed system for producing liquid and solid (char) co-products at mild operating conditions up to 50 psig and 1300{degrees}F. It is capable of processing a wide range of both eastern caking and western noncaking coals. The 1 ton/hr PDU facility that is to be constructed is comprised of a 2.5-ft ID adiabatic gasifier for the production of gases, coal liquids, and char; a three-stage condensation train to condense and store the liquid products; and coal feeding and char handling equipment. The facility will also incorporate support equipment for environmentally acceptable disposal of process waste. This quarter, the formal HAZOP review was completed and a report detailing action items for resolution by the parties responsible was prepared.

  17. Computational Material Processing in Microgravity

    NASA Technical Reports Server (NTRS)

    2005-01-01

    Working with Professor David Matthiesen at Case Western Reserve University (CWRU) a computer model of the DPIMS (Diffusion Processes in Molten Semiconductors) space experiment was developed that is able to predict the thermal field, flow field and concentration profile within a molten germanium capillary under both ground-based and microgravity conditions as illustrated. These models are coupled with a novel nonlinear statistical methodology for estimating the diffusion coefficient from measured concentration values after a given time that yields a more accurate estimate than traditional methods. This code was integrated into a web-based application that has become a standard tool used by engineers in the Materials Science Department at CWRU.

  18. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending September 30, 1984

    SciTech Connect

    Bradley, R.A.

    1984-11-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Progam has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1983 to 1987. It is the intent of the AR and TD Fossil Energy Materials Program to sponsor materials research which is generic to a number of fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  19. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending December 31, 1984

    SciTech Connect

    Not Available

    1985-02-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1984 to 1988. It is the intent of the AR and TD Fossil Energy Materials Program to sponsor materials research which is generic to a number of fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  20. Advanced Research and Technology Development Fossil Energy Materials Program. Quarterly progress report for the period ending September 30, 1983

    SciTech Connect

    Not Available

    1983-11-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1982 to 1986 in which projects are organized according to fossil energy technologies. It is the intent of the AR and TD Fossil Energy Materials Program to sponsor materials research which is generic to a number of fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  1. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending December 31, 1982

    SciTech Connect

    Not Available

    1983-02-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. It is the intent of the AR and TD Fossil Energy Materials Program to sponsor materials research which is generic to a number of fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  2. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, October 1--December 31, 1992

    SciTech Connect

    Brandes, S.D.; Winschel, R.A.; Burke, F.P.; Robbins, G.A.

    1993-10-01

    The Research and Development Department of CONSOL Inc. is conducted a program to characterize process and product streams from direct coal liquefaction process development projects sponsored by the Department of Energy. In this program, CONSOL obtains samples from current process development activities in coal liquefaction and coal-oil coprocessing, and characterizes them using established analytical techniques. In addition, selected samples are characterized by other analytical techniques to evaluate their potential for aiding process development. These analyses and interpretation of the results in relation to process operations are provided by the subcontractor. Major topics reported in this thirteenth quarterly report are the following: (1) Analyses were performed on three coals and eleven process oils from HRI, Inc. process development unit Run 260--03, which was the first process development unit test of Black Thunder Mine subbituminous coal, significant operating problems were encountered, and sample properties are discussed in context to the operational problems; (2) a summary of the status of the Participants Program is given; (3) summaries of the final reports produced by the University of Chicago, the University of Utah, Iowa State University, and the University of Kentucky under the Participants Program, are presented.

  3. Integrated lunar materials manufacturing process

    NASA Technical Reports Server (NTRS)

    Gibson, Michael A. (Inventor); Knudsen, Christian W. (Inventor)

    1990-01-01

    A manufacturing plant and process for production of oxygen on the moon uses lunar minerals as feed and a minimum of earth-imported, process materials. Lunar feed stocks are hydrogen-reducible minerals, ilmenite and lunar agglutinates occurring in numerous, explored locations mixed with other minerals in the pulverized surface layer of lunar soil known as regolith. Ilmenite (FeTiO.sub.3) and agglutinates contain ferrous (Fe.sup.+2) iron reducible by hydrogen to yield H.sub.2 O and metallic Fe at about 700.degree.-1,200.degree. C. The H.sub.2 O is electrolyzed in gas phase to yield H.sub.2 for recycle and O.sub.2 for storage and use. Hydrogen losses to lunar vacuum are minimized, with no net hydrogen (or any other earth-derived reagent) consumption except for small leaks. Feed minerals are surface-mined by front shovels and transported in trucks to the processing area. The machines are manned or robotic. Ilmenite and agglutinates occur mixed with silicate minerals which are not hydrogen-reducible at 700.degree.-1,200.degree. C. and consequently are separated and concentrated before feeding to the oxygen generation process. Solids rejected from the separation step and reduced solids from the oxygen process are returned to the mine area. The plant is powered by nuclear or solar power generators. Vapor-phase water electrolysis, a staged, countercurrent, fluidized bed reduction reactor and a radio-frequency-driven ceramic gas heater are used to improve thermal efficiency.

  4. Lunar materials processing system integration

    NASA Technical Reports Server (NTRS)

    Sherwood, Brent

    1992-01-01

    The theme of this paper is that governmental resources will not permit the simultaneous development of all viable lunar materials processing (LMP) candidates. Choices will inevitably be made, based on the results of system integration trade studies comparing candidates to each other for high-leverage applications. It is in the best long-term interest of the LMP community to lead the selection process itself, quickly and practically. The paper is in five parts. The first part explains what systems integration means and why the specialized field of LMP needs this activity now. The second part defines the integration context for LMP -- by outlining potential lunar base functions, their interrelationships and constraints. The third part establishes perspective for prioritizing the development of LMP methods, by estimating realistic scope, scale, and timing of lunar operations. The fourth part describes the use of one type of analytical tool for gaining understanding of system interactions: the input/output model. A simple example solved with linear algebra is used to illustrate. The fifth and closing part identifies specific steps needed to refine the current ability to study lunar base system integration. Research specialists have a crucial role to play now in providing the data upon which this refinement process must be based.

  5. Lunar materials processing system integration

    NASA Astrophysics Data System (ADS)

    Sherwood, Brent

    1992-02-01

    The theme of this paper is that governmental resources will not permit the simultaneous development of all viable lunar materials processing (LMP) candidates. Choices will inevitably be made, based on the results of system integration trade studies comparing candidates to each other for high-leverage applications. It is in the best long-term interest of the LMP community to lead the selection process itself, quickly and practically. The paper is in five parts. The first part explains what systems integration means and why the specialized field of LMP needs this activity now. The second part defines the integration context for LMP -- by outlining potential lunar base functions, their interrelationships and constraints. The third part establishes perspective for prioritizing the development of LMP methods, by estimating realistic scope, scale, and timing of lunar operations. The fourth part describes the use of one type of analytical tool for gaining understanding of system interactions: the input/output model. A simple example solved with linear algebra is used to illustrate. The fifth and closing part identifies specific steps needed to refine the current ability to study lunar base system integration. Research specialists have a crucial role to play now in providing the data upon which this refinement process must be based.

  6. Advanced research and technology development fossil energy materials program. Quarterly progress report for the period ending September 30, 1981

    SciTech Connect

    Bradley, R.A.

    1981-12-01

    This is the fourth combined quarterly progress report for those projects that are part of the Advanced Research and Technology Development Fossil Energy Materials Program. The objective is to conduct a program of research and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. Work performed on the program generally falls into the Applied Research and Exploratory Development categories as defined in the DOE Technology Base Review, although basic research and engineering development are also conducted. A substantial portion of the work on the AR and TD Fossil Energy Materials Program is performed by participating cntractor organizations. All subcontractor work is monitored by Program staff members at ORNL and Argonne National Laboratory. This report is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FY 1981 in which projects are organized according to fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  7. AR and TD Fossil Energy Materials Program. Quarterly progress report for the period ending December 31, 1983

    SciTech Connect

    Bradley, R.A.

    1984-03-01

    The objective of the AR and TD Fossil Energy Materials Program is to conduct reseach and development on materials for fossil energy applications with a focus on the longer-term and generic needs of the various fossil fuel technologies. The program includes research aimed toward a better understanding of materials behavior in fossil energy environments and the development of new materials capable of substantial enhancement of plant operations and reliability. The management of the Program has been decentralized to DOE Oak Ridge Operations Office (ORO) and the Oak Ridge National Laboratory (ORNL) as technical support contractor. The ORNL Fossil Energy Materials Program Office compiles and issues this combined quarterly progress report from camera-ready copies submitted by each of the participating subcontractor organizations. This report of activities on the program is organized in accordance with a work breakdown structure defined in the AR and TD Fossil Energy Materials Program Plan for FYs 1982 to 1986 in which projects are organized according to fossil energy technologies. We hope this series of AR and TD Fossil Energy Materials Program quarterly progress reports will aid in the dissemination of information developed on the program.

  8. Investigation of Zerodur material processing

    NASA Astrophysics Data System (ADS)

    Johnson, R. Barry

    1993-07-01

    The Final Report of the Center for Applied Optics (CAO), of The University of Alabama (UAH) study entitled 'Investigation of Zerodur Material Processing' is presented. The objectives of the effort were to prepare glass samples by cutting, grinding, etching, and polishing block Zerodur to desired specifications using equipment located in the optical shop located in the Optical System Branch at NASA/MSFC; characterize samples for subsurface damage and surface roughness; utilize Zerodur samples for coating investigations; and perform investigations into enhanced optical fabrication and metrology techniques. The results of this investigation will be used to support the Advanced X Ray Astrophysics Facility (AXAF) program as well as other NASA/MSFC research programs. The results of the technical effort are presented and discussed.

  9. Investigation of Zerodur material processing

    NASA Technical Reports Server (NTRS)

    Johnson, R. Barry

    1993-01-01

    The Final Report of the Center for Applied Optics (CAO), of The University of Alabama (UAH) study entitled 'Investigation of Zerodur Material Processing' is presented. The objectives of the effort were to prepare glass samples by cutting, grinding, etching, and polishing block Zerodur to desired specifications using equipment located in the optical shop located in the Optical System Branch at NASA/MSFC; characterize samples for subsurface damage and surface roughness; utilize Zerodur samples for coating investigations; and perform investigations into enhanced optical fabrication and metrology techniques. The results of this investigation will be used to support the Advanced X Ray Astrophysics Facility (AXAF) program as well as other NASA/MSFC research programs. The results of the technical effort are presented and discussed.

  10. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, July 1--September 30, 1992

    SciTech Connect

    Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1992-11-01

    This is the twelfth Quarterly Technical Progress Report under DOE Contract DE-AC22-89PC89883. Major topics reported are: Summaries of the final reports produced by Lehigh University, West Virginia University, and Vander Sande Associates under the Participants Program are presented. Analytical data produced by CONSOL are provided in Appendix I for all samples employed in the Participants Program and issued with the samples to research groups in the Participants Program. A paper was presented at the 1992 US Department of Energy Pittsburgh Energy Technology Center Liquefaction Contractors` Review Conference, held in Pittsburgh September 23--24, 1992, entitled ``The Chemical Nature of Coal Liquid Resids and the Implications for Process Development``. It appears as Appendix 2 in this report.

  11. Catalysts and process developments for two-stage liquefaction. Quarterly technical progress report, First quarter FY 1989 (October 1--December 31, 1988)

    SciTech Connect

    Cronauer, D.C.; Evans, A.J.; Furlong, M.W.; Sajkowski, D.J.

    1989-12-31

    Amoco under contract to the United States Department of Energy is developing and evaluating catalysts and process improvements for coal liquefaction in the two-stage close-coupled catalytic process. Task 1 calling for the preparation of a detailed project management plan was completed. A microautoclave system has been assembled for measuring solvent quality and should be operational under Task 2 next quarter. Under Task 3.1 feedstock coals and solvents have been acquired or ordered for the liquefaction tests. Beneficiation of a bulk sample of an Illinois No. 6 coal will be done at Hazen Research, Inc. to produce a low ash feed for liquefaction tests. Martin Lake lignite samples were beneficiated in laboratory-scale units by sink/float methods at Pennsylvania State University with mixed results. Further tests are planned on samples that are treated with sulfur dioxide to remove exchangeable metals in the coal. Under Tasks 3.2.1 and 3.2.2. catalysts preparations have begun. High surface area ceria samples will be used for preparing new catalyst supports. Chromium promoted AMOCAT{trademark}-1C samples were prepared and characterized for testing as second-state catalysts. Future work will include running base line tests of each coal feedstock and solvent. Catalyst testing will begin in the five-parallel fixed-bed reactor system next quarter. These tests will be used to screen second-stage catalysts and to identify potential first-stage catalyst candidates.

  12. Gasoline from natural gas by sulfur processing. Quarterly report No. 11, January--March 1996

    SciTech Connect

    Erekson, E.J.

    1996-05-01

    The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural has to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: Hydrogenation of CS{sub 2} to liquid hydrocarbons was accomplished on two sets of catalyst a cobalt exchanged ZSM-5 and a mixture containing MoS{sub 2} hydrogenation catalyst and HZSM-5. CS{sub 2} conversions of up to 100% were achieved. The highest selectivity to C{sub 4}{sup +} hydrocarbons was 52%. There is interest within the oil companies we contacted for a process that converts natural gas to liquid hydrocarbons. In addition there is also interest in a process that produces hydrogen for a refinery, while at the same time it removes hydrogen sulfide.

  13. Investigation of the geokinetics horizontal in situ oil shale retorting process. Quarterly report, July, August, September 1983

    SciTech Connect

    Henderson, K.B.

    1984-01-01

    Retort No. 27 was ignited using a new procedure and 47 days of operation were completed in the quarter. For retort No. 28 air injection and off gas piping and manifolding was completed along with the installation of electrical and instrumentation wiring. The off gas processing plant for the two retorts was completed and an initial shakedown run made.

  14. Develop apparatus and process for second-stage drying. Quarterly progress report, September 26--December 26, 1994

    SciTech Connect

    Taylor, F.

    1995-01-05

    Progress is reported on Task 1, Computer simulation refinement and extension, and its two subtasks: Verification of computer model simulation of the drying process for lumber in a superheated kiln and Establishment of energy loss predictions for specific kiln designs for the first stage kiln. A report of a trip to the Irvington Moore Corporation facility and plans for next quarter are described.

  15. Materials and processes control for space applications

    NASA Technical Reports Server (NTRS)

    Blackburn, G. A.

    1985-01-01

    Materials and processes control relative to space applications is discussed. The components of a total material and process control system are identified, contamination control issues are listed, and recommendations are made.

  16. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, January 1--March 31, 1992

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1992-08-01

    This is the tenth Quarterly Technical Progress Report under DOE Contract DE-AC22-89PC89883. Process oils from Wilsonville Run 262 were analyzed to provide information on process performance. Run 262 was operated from July 10 through September 30, 1991, in the thermal/catalytic Close-Coupled Integrated Two-Stage Liquefaction (CC-ITSL) configuration with ash recycle. The feed coal was Black Thunder Mine subbituminous coal. The high/low temperature sequence was used. Each reactor was operated at 50% of the available reactor volume. The interstage separator was in use throughout the run. The second-stage reactor was charged with aged Criterion 324 catalyst (Ni/Mo on 1/16 inch alumina extrudate support). Slurry catalysts and sulfiding agent were fed to the first-stage reactor. Molyvan L is an organometallic compound which contains 8.1% Mo, and is commercially available as an oil-soluble lubricant additive. It was used in Run 262 as a dispersed hydrogenation catalyst precursor, primarily to alleviate deposition problems which plagued past runs with Black Thunder coal. One test was made with little supported catalyst in the second stage. The role of phenolic groups in donor solvent properties was examined. In this study, four samples from direct liquefaction process oils were subjected to O-methylation of the phenolic groups, followed by chemical analysis and solvent quality testing.

  17. Lightweight combustion residues-based structural materials for use in mines. Quarterly report, 1 March 1995--31 May 1995

    SciTech Connect

    Chugh, Y.P.; Zhang, Yuzhuo; Ghosh, A.K.; Palmer, S.R.; Peng, Suping; Xiao, Y

    1995-12-31

    The overall goal of this PrOject is to develop, design, and test artificial supports (post and crib members), for use in mines, which will be manufactured from coal combustion by-products (CCB) based lightweight structural materials. During the last quarter (Dec. 1, 1994--Feb. 28, 1995), it was reported that low LOI ({approx}5%) F-fly ash-based lightweight materials with density ranging from 70-1 110 pcf and compressive strength ranging from about 1,500 psi to 5,000 psi had been developed. During this quarter, 1) similar materials were developed using higher LOI ({approx}1O%) F-fly ash, 2) performance of materials using nylon fibers rather than polypropylene fibers was examined, 3) effect of addition of small amounts of FBC spent bed material on strength-deformation properties was evaluated, 4) flexural strength tests were performed on 2 in. X 2 in. X 12 in. cast beams, 5) compressive strength tests were performed on cast hollow cylinders (6 in. outer diameter, 2.762 in. inner diameter and 12 in. long) and 6) limited number of tests were conducted to determine the effect of mixing speed on strength of developed materials. The results of these studies indicate that 1) suitable lightweight materials using 60--65% higher LOI F-fly ash can be developed for fabrication of artificial supports, 2) nylon fibers perform significantly better than Polypropylene fibers, 3) loss of strength and deformability due to the use of higher LOI fly ash can be offset to some extent by adding 5--10% FBC spent bed material, 4) relationship between flexural strength and compressive strength, similar to that in concrete exists, 5) strength-deformation properties of hollow cylinders are similar to 3 in. X 6 in. solid cylinders, and 6) strength and deformation modulus increase with mixing speed. Two mixes for final development of lightweight materials have been identified and final test` will begin June 1, 1995.

  18. Advanced Materials and Processing 2010

    NASA Astrophysics Data System (ADS)

    Zhang, Yunfeng; Su, Chun Wei; Xia, Hui; Xiao, Pengfei

    2011-06-01

    Strain sensors made from MWNT/polymer nanocomposites / Gang Yin, Ning Hu and Yuan Li -- Shear band evolution and nanostructure formation in titanium by cold rolling / Dengke Yang, Peter D. Hodgson and Cuie Wen -- Biodegradable Mg-Zr-Ca alloys for bone implant materials / Yuncang Li ... [et al.] -- Hydroxyapatite synthesized from nanosized calcium carbonate via hydrothermal method / Yu-Shiang Wu, Wen-Ku Chang and Min Jou -- Modeling of the magnetization process and orthogonal fluxgate sensitivity of ferromagnetic micro-wire arrays / Fan Jie ... [et al.] -- Fabrication of silicon oxide nanowires on Ni coated silicon substrate by simple heating process / Bo Peng and Kwon-Koo Cho -- Deposition of TiOxNy thin films with various nitrogen flow rate: growth behavior and structural properties / S.-J. Cho ... [et al.] -- Observation on photoluminescence evolution in 300 KeV self-ion implanted and annealed silicon / Yu Yang ... [et al.] -- Facile synthesis of lithium niobate from a novel precursor H[symbol] / Meinan Liu ... [et al.] -- Effects of the buffer layers on the adhesion and antimicrobial properties of the amorphous ZrAlNiCuSi films / Pai-Tsung Chiang ... [et al.] -- Fabrication of ZnO nanorods by electrochemical deposition process and its photovoltaic properties / Jin-Hwa Kim ... [et al.] -- Cryogenic resistivities of NbTiAlVTaLax, CoCrFeNiCu and CoCrFeNiAl high entropy alloys / Xiao Yang and Yong Zhang -- Modeling of centrifugal force field and the effect on filling and solidification in centrifugal casting / Wenbin Sheng, Chunxue Ma and Wanli Gu -- Electrochemical properties of TiO[symbol] nanotube arrays film prepared by anodic oxidation / Young-Jin Choi ... [et al.] -- Effect of Ce additions on high temperature properties of Mg-5Sn-3Al-1Zn alloy / Byoung Soo Kang ... [et al.] -- Sono-electroless plating of Ni-Mo-P film / Atsushi Chiba, Masato Kanou and Wen-Chang Wu -- Diameter dependence of giant magneto-impedance effect in co-based melt extracted amorphous

  19. Advanced Materials and Processing 2010

    NASA Astrophysics Data System (ADS)

    Zhang, Yunfeng; Su, Chun Wei; Xia, Hui; Xiao, Pengfei

    2011-06-01

    Strain sensors made from MWNT/polymer nanocomposites / Gang Yin, Ning Hu and Yuan Li -- Shear band evolution and nanostructure formation in titanium by cold rolling / Dengke Yang, Peter D. Hodgson and Cuie Wen -- Biodegradable Mg-Zr-Ca alloys for bone implant materials / Yuncang Li ... [et al.] -- Hydroxyapatite synthesized from nanosized calcium carbonate via hydrothermal method / Yu-Shiang Wu, Wen-Ku Chang and Min Jou -- Modeling of the magnetization process and orthogonal fluxgate sensitivity of ferromagnetic micro-wire arrays / Fan Jie ... [et al.] -- Fabrication of silicon oxide nanowires on Ni coated silicon substrate by simple heating process / Bo Peng and Kwon-Koo Cho -- Deposition of TiOxNy thin films with various nitrogen flow rate: growth behavior and structural properties / S.-J. Cho ... [et al.] -- Observation on photoluminescence evolution in 300 KeV self-ion implanted and annealed silicon / Yu Yang ... [et al.] -- Facile synthesis of lithium niobate from a novel precursor H[symbol] / Meinan Liu ... [et al.] -- Effects of the buffer layers on the adhesion and antimicrobial properties of the amorphous ZrAlNiCuSi films / Pai-Tsung Chiang ... [et al.] -- Fabrication of ZnO nanorods by electrochemical deposition process and its photovoltaic properties / Jin-Hwa Kim ... [et al.] -- Cryogenic resistivities of NbTiAlVTaLax, CoCrFeNiCu and CoCrFeNiAl high entropy alloys / Xiao Yang and Yong Zhang -- Modeling of centrifugal force field and the effect on filling and solidification in centrifugal casting / Wenbin Sheng, Chunxue Ma and Wanli Gu -- Electrochemical properties of TiO[symbol] nanotube arrays film prepared by anodic oxidation / Young-Jin Choi ... [et al.] -- Effect of Ce additions on high temperature properties of Mg-5Sn-3Al-1Zn alloy / Byoung Soo Kang ... [et al.] -- Sono-electroless plating of Ni-Mo-P film / Atsushi Chiba, Masato Kanou and Wen-Chang Wu -- Diameter dependence of giant magneto-impedance effect in co-based melt extracted amorphous

  20. Enforcement actions: Significant actions resolved material licensees (non-medical). Quarterly progress report, October 1994--December 1994

    SciTech Connect

    1995-02-01

    This compilation summarizes significant enforcement actions that have been resolved during one quarterly period (October - December 1994) and includes copies of letters, Notices, and Orders sent by the Nuclear Regulatory Commission to material licensees (non-medical) with respect to these enforcement actions. It is anticipated that the information in this publication will be widely disseminated to managers and employees engaged in activities licensed by the NRC, so that actions can be taken to improve safety by avoiding future violations similar to those described in this publication.

  1. EDS coal liquefaction process development: Phase V. Quarterly technical progress report, January 1-March 31, 1984

    SciTech Connect

    1984-07-01

    This report is the twenty-first Quarterly Technical Progress Report for US Department of Energy Cooperative Agreement No. DE-FC05-77ET10069 for EDS Coal Liquefaction Process Development Phase V. A detailed comparison of RCLU, CLPP, and ECLP yields has been initiated. This study builds off previous yield modeling results, which found that RCLU, CLPP, and ECLP yields were generally consistent given the scatter of the data, although some differences were noted. These pilot unit yield differences have now been quantified, and operating/configurational differences which account for some of them have been identified. Preliminary yield comparison results after correcting for these known process differences between the pilot plants indicate that: RCLU and CLPP yields are generally consistent; ECLP's conversion is about 5 lb/100 lb DAF coal lower than RCLU/CLPP at comparable operating conditions; and work has been initiated to define the EDS slurry preheater feed system design (based on slurry distributor manifold guidelines and coking correlation predictions, which influence furnace pass control issues such as slurry flow measurement). EDS hydrotreated naphtha showed a low level of systemic toxicity to rats exposed to the vapor six hours per day, five days per week for thirteen weeks.

  2. Materials processing in space: Early experiments

    NASA Technical Reports Server (NTRS)

    Naumann, R. J.; Herring, H. W.

    1980-01-01

    The characteristics of the space environment were reviewed. Potential applications of space processing are discussed and include metallurgical processing, and processing of semiconductor materials. The behavior of fluid in low gravity is described. The evolution of apparatus for materials processing in space was reviewed.

  3. Molten Salt Coal Gasification Process Development Unit. Phase 2. Quarterly technical progress report No. 2, October-December 1980

    SciTech Connect

    Slater, M. H.

    1981-01-20

    This represents the second quarterly progress report on Phase 2 of the Molten Salt Coal Gasification Process Development Unit (PDU) Program. Phase 1 of this program started in March 1976 and included the design, construction, and initial operation of the PDU. On June 25, 1980, Phase 2 of the program was initiated. It covers a 1-year operations program utilizing the existing PDU and is planned to include five runs with a targeted total operating time of 9 weeks. During this report period, Run 6, the initial run of the Phase 2 program was completed. The gasification system was operated for a total of 95 h at pressures up to 10 atm. Average product gas HHV values of 100 Btu/scf were recorded during 10-atm operation, while gasifying coal at a rate of 1100 lb/h. The run was terminated when the melt overflow system plugged after 60 continuous hours of overflow. Following this run, melt withdrawal system revisions were made, basically by changing the orifice materials from Monofrax to an 80 Cobalt-20 Chromium alloy. By the end of the report period, the PDU was being prepared for Run 7.

  4. Material development of polymer/metal paste for flip-chip attach interconnection technology. Quarterly report

    SciTech Connect

    Saraf, R.F.; Roldan, J.M.; Sambucetti, C.J.

    1997-11-04

    In the last leg of the project the major thrust has been on the assembly process using the conductive adhesive, viz., the optimization of the process conditions and the bonding equipment. The past at this point is deemed optimum in terms of the three basic properties: adhesion, screenability and conductivity. The reliability and wafer level screening is proven reproducibly over several experiment constituting assembly of more than one part. Using the optimum paste the authors have provided an uninterrupted supply of reproducible (optimum) paste. By tweaking the compounding conditions a first-level scale-up was successfully achieved. The initial 30g batch to Endicott is increased to as high as 300 g batches with similar properties. The large batch material is shown to behave similar to the small batch materials. Also, it has been essential to do large wafer level studies: Endicott has scaled up their screening from 5 inch wafer to 8 inch wafer.

  5. Polymers for nuclear materials processing

    SciTech Connect

    Jarvinen, G.; Benicewicz, B.; Duke, J.

    1996-10-01

    This is the final report of a one-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). The use of open-celled microcellular foams as solid sorbents for metal ions and other solutes could provide a revolutionary development in separation science. Macroreticular and gel-bead materials are the current state-of-the-art for solid sorbents to separate metal ions and other solutes from solution. The new polymer materials examined in this effort offer a number of advantages over the older materials that can have a large impact on industrial separations. The advantages include larger usable surface area in contact with the solution, faster sorption kinetics, ability to tailor the uniform cell size to a specific application, and elimination of channeling and packing instability.

  6. Ion beam processing of advanced electronic materials

    SciTech Connect

    Cheung, N.W.; Marwick, A.D.; Roberto, J.B.; International Business Machines Corp., Yorktown Heights, NY . Thomas J. Watson Research Center; Oak Ridge National Lab., TN )

    1989-01-01

    This report contains research programs discussed at the materials research society symposia on ion beam processing of advanced electronic materials. Major topics include: shallow implantation and solid-phase epitaxy; damage effects; focused ion beams; MeV implantation; high-dose implantation; implantation in III-V materials and multilayers; and implantation in electronic materials. Individual projects are processed separately for the data bases. (CBS)

  7. Field Demonstration of a Membrane Process to Separate Nitrogen from Natural Gas: Nineteenth Quarterly Progress Report (Second Quarter 2006)

    SciTech Connect

    Kaaeid Lokhandwala

    2006-06-30

    The original proposal described the construction and operation of a 1 MMscfd treatment system to be operated at a Butcher Energy gas field in Ohio. The gas produced at this field contained 17% nitrogen. During pre-commissioning of the project, a series of well tests showed that the amount of gas in the field was significantly smaller than expected and that the nitrogen content of the wells was very high (25 to 30%). After evaluating the revised cost of the project, Butcher Energy decided that the plant would not be economical and withdrew from the project. Since that time, Membrane Technology and Research, Inc. (MTR) signed a marketing and sales partnership with ABB Lummus Global, a large multinational corporation, and is working with the company's Randall Gas Technology group, a supplier of equipment and processing technology to the natural gas industry. Randall's engineering group found a new site for the project at a North Texas Exploration (NTE) gas processing plant, and we continue, but have as yet been unsuccessful in our attempts, to negotiate with Atmos Energy for a final test of the project demonstration unit. In the meantime, MTR has located an alternative testing opportunity and signed a contract for a demonstration plant in Rio Vista, CA. Several commercial sales have resulted from the partnership with ABB, and total sales of nitrogen/natural gas membrane separation units are now approaching $2.6 million.

  8. Materials processing in space bibliography

    NASA Technical Reports Server (NTRS)

    Pentecost, E. (Compiler)

    1982-01-01

    Literature dealing with flight experiments utilizing a low gravity environment to elucidate and control various processes or with ground based activities that provide supporting research is listed. Included are Government reports, contractor reports, conference proceedings, and journal articles. Subdivisions of the bibliography include the five categories: crystal growth; metals, alloys, and composites, fluids and transport; glasses and ceramics; and Ultrahigh Vacuum and Containerless Processing Technologies, in addition to a list of patents and a compilation of anonymously authored collections and reports and a cross reference index.

  9. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1994

    SciTech Connect

    1994-12-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasfication process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and landfill. We determined that it would be extremely difficult for ``as-generated`` slag to find acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that would meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by heating it to between 1600 and 1900{degree}F in a kiln, which indicated the potential for using such materials as substitutes for lightweight aggregates. Between 1987 and 1993, the technologies to produce these materials from slag were developed by Praxis with funding from the Electric Power Research Institute, Illinois Clean Coal Institute, and internal resources.

  10. Process for producing dispersed particulate composite materials

    DOEpatents

    Henager, Jr., Charles H.; Hirth, John P.

    1995-01-01

    This invention is directed to a process for forming noninterwoven dispersed particulate composite products. In one case a composite multi-layer film product comprises a substantially noninterwoven multi-layer film having a plurality of discrete layers. This noninterwoven film comprises at least one discrete layer of a first material and at least one discrete layer of a second material. In another case the first and second materials are blended together with each other. In either case, the first material comprises a metalloid and the second material a metal compound. At least one component of a first material in one discrete layer undergoes a solid state displacement reaction with at least one component of a second material thereby producing the requisite noninterwoven composite film product. Preferably, the first material comprises silicon, the second material comprises Mo.sub.2 C, the third material comprises SiC and the fourth material comprises MoSi.sub.2.

  11. Possibilities of Laser Processing of Paper Materials

    NASA Astrophysics Data System (ADS)

    Stepanov, Alexander; Saukkonen, Esa; Piili, Heidi

    Nowadays, lasers are applied in many industrial processes: the most developed technologies include such processes as laser welding, hybrid welding, laser cutting of steel, etc. In addition to laser processing of metallic materials, there are also many industrial applications of laser processing of non-metallic materials, like laser welding of polymers, laser marking of glass and laser cutting of wood-based materials. It is commonly known that laser beam is suitable for cutting of paper materials as well as all natural wood-fiber based materials. This study reveals the potential and gives overview of laser application in processing of paper materials. In 1990's laser technology increased its volume in papermaking industry; lasers at paper industry gained acceptance for different perforating and scoring applications. Nowadays, with reduction in the cost of equipment and development of laser technology (especially development of CO2 technology), laser processing of paper material has started to become more widely used and more efficient. However, there exists quite little published research results and reviews about laser processing of paper materials. In addition, forest industry products with pulp and paper products in particular are among major contributors for the Finnish economy with 20% share of total exports in the year 2013. This has been the standpoint of view and motivation for writing this literature review article: when there exists more published research work, knowledge of laser technology can be increased to apply it for processing of paper materials.

  12. Space processing of electronic materials

    NASA Technical Reports Server (NTRS)

    Holland, L. R.

    1982-01-01

    The bulk growth of solid solution alloys of mercury telluride and cadmium telluride is discussed. These alloys are usually described by the formula Hg1-xCdxTe, and are useful for the construction of infrared detectors. The electronic energy band gap can be controlled between zero and 1.6 electron volts by adjusting the composition x. The most useful materials are at x approximately 20%, suitable for detection wavelengths of about 10 micrometers. The problems of growing large crystals are rooted in the wide phase diagram of the HgTe-CdTe pseudobinary system which leads to exaggerate segregation in freezing, constitutional supercooling, and other difficulties, and in the high vapor pressure of mercury at the growth temperatures, which leads to loss of stoichiometry and to the necessity of working in strong, pressure resistant sealed containers.

  13. Laser Material Processing for Microengineering Applications

    NASA Technical Reports Server (NTRS)

    Helvajian, H.

    1995-01-01

    The processing of materials via laser irradiation is presented in a brief survey. Various techniques currently used in laser processing are outlined and the significance to the development of space qualified microinstrumentation are identified. In general the laser processing technique permits the transferring of patterns (i.e. lithography), machining (i.e. with nanometer precision), material deposition (e.g., metals, dielectrics), the removal of contaminants/debris/passivation layers and the ability to provide process control through spectroscopy.

  14. Tags and seals for controling nuclear materials, Arms control and nonproliferation technologies. Second quarter 1993

    SciTech Connect

    Staehle, G; Talaber, C; Stull, S; Moulthrop, P

    1993-12-31

    This issue of Arms Control and Nonproliferation Technologies summarizes demonstrations and addresses related topics. The first article, ``Basic Nuclear Material Control and Accountability Concepts as Might be Applied to the Uranium from the US-Russian HEU Purchase,`` describes safeguards sybsystems necessary for effective nuclear material safeguards. It also presents a general discussion on HEU-to-low-enrichment uranium (LEU) commingling processes and suggests applicable key measurement points. The second article, ``A Framework for Evaluating Tamper-Indicating-Device Technologies (TIDs),`` describes their uses, proper selection, and evaluation. The final three articles discuss the tags and seals applications and general characteristics of several nuclear material containers: the Type 30B uranium hexafluoride container, the AT-400R container, and the DOT Specification 6M container for SNM. Finally, the Appendix displays short descriptions and illustrations of seven tags and seals, including: the E-cup and wire seal, the python seal, the secure loop inspectable tag/seal (SLITS), bolt-and-loop type electronic identification devices, and the shrink-wrap seal.

  15. Infrared Database for Process Support Materials

    NASA Technical Reports Server (NTRS)

    Bennett, K. E.; Boothe, R. E.; Burns, H. D.

    2003-01-01

    Process support materials' compatibility with cleaning processes is critical to ensure final hardware cleanliness and that performance requirements are met. Previous discovery of potential contaminants in process materials shows the need for incoming materials testing and establishment of a process materials database. The Contamination Control Team of the Materials, Processes, and Manufacturing (MP&M) Department at Marshall Space Flight Center (MSFC) has initiated the development of such an infrared (IR) database, called the MSFC Process Materials IR database, of the common process support materials used at MSFC. These process support materials include solvents, wiper cloths, gloves, bagging materials, etc. Testing includes evaluation of the potential of gloves, wiper cloths, and other items to transfer contamination to handled articles in the absence of solvent exposure, and the potential for solvent exposure to induce material degradation. This Technical Memorandum (TM) summarizes the initial testing completed through December 2002. It is anticipated that additional testing will be conducted with updates provided in future TMs.Materials were analyzed using two different IR techniques: (1) Dry transference and (2) liquid extraction testing. The first of these techniques utilized the Nicolet Magna 750 IR spectrometer outfitted with a horizontal attenuated total reflectance (HATR) crystal accessory. The region from 650 to 4,000 wave numbers was analyzed, and 50 scans were performed per IR spectrum. A dry transference test was conducted by applying each sample with hand pressure to the HATR crystal to first obtain a spectrum of the parent material. The material was then removed from the HATR crystal and analyzed to determine the presence of any residues. If volatile, liquid samples were examined both prior to and following evaporation.The second technique was to perform an extraction test with each sample in five different solvents.Once the scans were complete for

  16. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 19, January--March, 1994

    SciTech Connect

    Harrison, D.P.

    1994-04-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. Previous quarterly reports have described the design, construction, and commissioning of the fixed-bed reactor, development of analytical procedures, and results of a number of tests using dolomite sorbent precursor. During the current quarter, additional tests were carried out to study the effects of calcination gas composition, temperature, and space velocity using the standard dolomite sorbents. Alternate sorbents were tested to provide direct comparison of dolomite and limestone performance. Tests were performed using an empty reactor and reactor packed with commercial shift catalyst to learn more of the characteristics of the shift reaction in the absence of carbonation. Toward the end of the quarter, emphasis changed to sorbent durability and a number of multicycle tests were completed.

  17. Roadmap for Process Equipment Materials Technology

    SciTech Connect

    none,

    2003-10-01

    This Technology Roadmap addresses the ever-changing material needs of the chemical and allied process industries, and the energy, economic and environmental burdens associated with corrosion and other materials performance and lifetime issues. This Technology Roadmap outlines the most critical of these R&D needs, and how they can impact the challenges facing today’s materials of construction.

  18. Materials, Processes, and Environmental Engineering Network

    NASA Technical Reports Server (NTRS)

    White, Margo M.

    1993-01-01

    Attention is given to the Materials, Processes, and Environmental Engineering Network (MPEEN), which was developed as a central holding facility for materials testing information generated by the Materials and Processes Laboratory of NASA-Marshall. It contains information from other NASA centers and outside agencies, and also includes the NASA Environmental Information System (NEIS) and Failure Analysis Information System (FAIS) data. The data base is NEIS, which is accessible through MPEEN. Environmental concerns are addressed regarding materials identified by the NASA Operational Environment Team (NOET) to be hazardous to the environment. The data base also contains the usage and performance characteristics of these materials.

  19. Development of a polysilicon process based on chemical vapor deposition (Phase 1). First quarterly progress report, 6 October-31 December 1979

    SciTech Connect

    McCormick, J. R.; Arvidson, A.; Plahutnik, F.; Sawyer, D.; Sharp, K.

    1980-01-01

    The goal of this program is to demonstrate that a dichlorosilane based reductive chemical vapor deposition (CVD) process is capable of producing, at low cost, high quality polycrystalline silicon. Physical form and purity of this material will be consistent with LSA material requirements for use in the manufacture of high efficiency solar cells. Chemical processes involved in achieving the objective are reviewed with emphasis placed on advantages of this process when compared with existing polycrystalline silicon production technology. Installation of a CVD reactor with associated analytical instrumentation is described. Preliminary reactor data has been favorable demonstrating the anticipated increased deposition rate and conversion efficiency when dichlorosilane decomposition is compared with trichlorosilane decomposition. No serious problems have been encountered which might limit dichlorosilane use as a reactor feed material. Design considerations for a process development unit (PDU) for dichlorosilane synthesis are reviewed. A design which effectively suppresses monochlorosilane during the redistribution of trichlorosilane was decided upon and its implementation is described. The PDU will be used to collect data on optimization of the redistribution process as well as to determine product quality. Based on experimental data collected during the first quarter along with already available data on the redistribution and hydrogenation processes, a preliminary mass balance is established.

  20. Mathematical and physical modelling of materials processing

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Mathematical and physical modeling of turbulence phenomena in metals processing, electromagnetically driven flows in materials processing, gas-solid reactions, rapid solidification processes, the electroslag casting process, the role of cathodic depolarizers in the corrosion of aluminum in sea water, and predicting viscoelastic flows are described.

  1. Utilization of lightweight materials made from coal gasification slags. Quarterly report, March 1995--May 1995

    SciTech Connect

    1995-06-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, this process generates large amounts of solid waste, consisting of vitrified ash (slag) along with some unconverted carbon, which is disposed of as solid waste. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag could be made into a lightweight material by controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using such materials as substitutes for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project, funded by DOE`s Morgantown Energy Technology Center (METC), are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  2. Precision grinding process development for brittle materials

    SciTech Connect

    Blaedel, K L; Davis, P J; Piscotty, M A

    1999-04-01

    High performance, brittle materials are the materials of choice for many of today's engineering applications. This paper describes three separate precision grinding processes developed at Lawrence Liver-more National Laboratory to machine precision ceramic components. Included in the discussion of the precision processes is a variety of grinding wheel dressing, truing and profiling techniques.

  3. Thermal plasma processing of materials

    SciTech Connect

    Pfender, E.; Heberlein, J.

    1992-02-01

    Emphasis has been on plasma synthesis of fine powders, plasma Chemical Vapor Deposition (CVD), on related diagnostics, and on modeling work. Since plasma synthesis as well as plasma CVD make frequent use of plasma jets, the beginning has been devoted of plasma jets and behavior of particulates injected into such plasma jets. Although most of the construction of the Triple-Torch Plasma Reactor (TTPR) has already been done, modifications have been made in particular modifications required for plasma CVD of diamond. A new reactor designed for Counter-Flow Liquid Injection Plasma Synthesis (CFLIPS) proved to be an excellent tool for synthesis of fine powders as well as for plasma CVD. An attempt was made to model flow and temperature fields in this reactor. Substantial efforts were made to single out those parameters which govern particle size, size distribution, and powder quality in our plasma synthesis experiments. This knowledge is crucial for controlling the process and for meaningful diagnostics and modeling work. Plasma CVD of diamond films using both reactors has been very successful and we have been approached by a number of companies interested in using this technology for coating of tools.

  4. 78 FR 28732 - Revisions to Electric Quarterly Report Filing Process; Availability of Draft XML Schema

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-16

    ... FR 71288 (November 30, 2012). Please refer to the SUPPLEMENTARY INFORMATION Section below for details..., 77 FR 71288 (Nov. 30, 2012), FERC Stats. & Regs. ] 31,338 (cross-referenced at 141 FERC ] 61,120...://www.ferc.gov ), Extensible Mark-Up Language (XML) needed to make Electric Quarterly Report...

  5. 77 FR 46986 - Revisions to Electric Quarterly Report Filing Process; Availability of Draft XML Schema

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-07

    ...://www.ferc.gov ) a draft of the XML schema that is being developed for use in filing Electric Quarterly Reports as proposed in the Commission's June 21, 2012 Notice of Proposed Rulemaking, 77 FR 39447 (July 3...; Availability of Draft XML Schema AGENCY: Federal Energy Regulatory Commission. ACTION: Notice of...

  6. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June--August 1995

    SciTech Connect

    1995-09-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results indicated the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  7. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June 1--August 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ``as-generated`` slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 17000F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Accomplishments are described.

  8. Safeguards Material Control and Accounting Program. Quarterly report, April-June 1980

    SciTech Connect

    Poggio, A.J.; Dunn, D.R.

    1980-12-01

    This report summarizes the April-June 1980 activities of the Safeguards Material and Accounting Program sponsored by the US Nuclear Regulatory Commission (NRC) at the Lawrence Livermore National Laboratory. Progress is described on the application and further development of computer-based methodologies for assessing the vulnerabilities of MC and A systems in nuclear fuel-cycle facilities. The application effort involved an assessment of a scrap processing facility with the Structured Assessment Approach (SAA) methodology. The development effort concentrated on making the SAA more user-oriented. Work continued in providing technical analyses to assist the NRC in its development of the forthcoming MC and A upgrade rule. The technical analyses have involved value-impact studies on the draft MC and A upgrade rule using the LLNL Aggregrated Systems Model; specifically, progress has been made on the development of five MC and A performance measures. Other work has included the development of four protection principles for protecting MC and A data from falsification. We also describe progress in analyzing the actual and potential value of an NRC interfacility material accounting system for detecting data falsification.

  9. CSSEDC Quarterly. 1988.

    ERIC Educational Resources Information Center

    Zirinsky, Driek, Ed.; Strickland, James, Ed.

    1988-01-01

    These four issues of the CSSEDC Quarterly (Conference for Secondary School English Department Chairpersons) represent the quarterly for 1988. Articles in number 1 include: "Relearning Leadership" (Tom Jones); "The English Coalition Conference" (Robert Denham); "The Reluctant Writer and Word Processing" (James Strickland); "Teacher Aides: An…

  10. Metabonomics for detection of nuclear materials processing.

    SciTech Connect

    Alam, Todd Michael; Luxon, Bruce A.; Neerathilingam, Muniasamy; Ansari, S.; Volk, David; Sarkar, S.; Alam, Mary Kathleen

    2010-08-01

    Tracking nuclear materials production and processing, particularly covert operations, is a key national security concern, given that nuclear materials processing can be a signature of nuclear weapons activities by US adversaries. Covert trafficking can also result in homeland security threats, most notably allowing terrorists to assemble devices such as dirty bombs. Existing methods depend on isotope analysis and do not necessarily detect chronic low-level exposure. In this project, indigenous organisms such as plants, small mammals, and bacteria are utilized as living sensors for the presence of chemicals used in nuclear materials processing. Such 'metabolic fingerprinting' (or 'metabonomics') employs nuclear magnetic resonance (NMR) spectroscopy to assess alterations in organismal metabolism provoked by the environmental presence of nuclear materials processing, for example the tributyl phosphate employed in the processing of spent reactor fuel rods to extract and purify uranium and plutonium for weaponization.

  11. Fluid bed technology in materials processing

    SciTech Connect

    Gupta, C.K.; Sathiyamoorthy, D.

    1999-01-01

    The author explores the various aspects of fluidization engineering and examines its applications in a multitude of materials processing techniques. Topics include process metallurgy, fluidization in nuclear engineering, and the pros and cons of various fluidization equipment. Gupta emphasizes fluidization engineering in high temperature processing, and high temperature fluidized bed furnaces.

  12. Lightweight combustion residues-based structural materials for use in mines. Quarterly report, 1 December 1994--28 February 1995

    SciTech Connect

    Chugh, Yoginder P.; Zhang, Yuzhuo; Ghosh, A.K.; Palmer, S.R; Peng, Suping, Xiao, Y.

    1995-12-31

    The overall goal of this project is to develop, design and test artificial supports (post and crib members) for use in mines manufactured from coal combustion by-product (CCB) based lightweight structural materials. The lightweight cement-fly ash grout with density ranging from 70 to 110 pcf has been developed incorporating very high volume (50--60 % of whole solid materials) fly ash. Characterization of individual component materials for the CCB-based structural materials has been performed for Class F fly ash, ASTM Type I cement, lime, silica fume, polypropylene fibers, protein-based foam, water-reducing agents, and calcium chloride. During the past quarter, we emphasized on screening mix designs and establishing mixing and curing procedures. We have demonstrated for the first time that cellular cement-fly ash grout can be developed with very low water: cement ratio (0.32--0.45). After forming, all the samples in the molds were moist cured in a chamber for 24-hours, at 90% relatively humidity (RH) and at 72{degrees}F. They were then demolded and transferred to a low pressure steam chamber (150{degrees}F and 100% RH). After steaming for 24 hours the samples were removed to a moist cure chamber prior to testing.

  13. Planning for Materials Processing in Space

    NASA Technical Reports Server (NTRS)

    1977-01-01

    A systems design study to describe the conceptual evolution, the institutional interrelationshiphs, and the basic physical requirements to implement materials processing in space was conducted. Planning for a processing era, rather than hardware design, was emphasized. Product development in space was examined in terms of fluid phenomena, phase separation, and heat and mass transfer. The effect of materials processing on the environment was studied. A concept for modular, unmanned orbiting facilities using the modified external tank of the space shuttle is presented. Organizational and finding structures which would provide for the efficient movement of materials from user to space are discussed.

  14. Materials, processes, and environmental engineering network

    NASA Technical Reports Server (NTRS)

    White, Margo M.

    1993-01-01

    The Materials, Processes, and Environmental Engineering Network (MPEEN) was developed as a central holding facility for materials testing information generated by the Materials and Processes Laboratory. It contains information from other NASA centers and outside agencies, and also includes the NASA Environmental Information System (NEIS) and Failure Analysis Information System (FAIS) data. Environmental replacement materials information is a newly developed focus of MPEEN. This database is the NASA Environmental Information System, NEIS, which is accessible through MPEEN. Environmental concerns are addressed regarding materials identified by the NASA Operational Environment Team, NOET, to be hazardous to the environment. An environmental replacement technology database is contained within NEIS. Environmental concerns about materials are identified by NOET, and control or replacement strategies are formed. This database also contains the usage and performance characteristics of these hazardous materials. In addition to addressing environmental concerns, MPEEN contains one of the largest materials databases in the world. Over 600 users access this network on a daily basis. There is information available on failure analysis, metals and nonmetals testing, materials properties, standard and commercial parts, foreign alloy cross-reference, Long Duration Exposure Facility (LDEF) data, and Materials and Processes Selection List data.

  15. Exxon catalytic coal-gasification process development program. Quarterly technical progress report, October-December 1979

    SciTech Connect

    Euker, Jr, C. A.

    1980-03-01

    Work continued on the catalyst recovery screening studies to evaluate the economic impacts of alternative processing approaches and solid-liquid separation techniques. Equipment specifications have been completed for two cases with countercurrent water washing using rotary-drum filters for the solid-liquid separations. Material and energy balances have been completed for an alternative methane recovery process configuration using low pressure stripping which requires 26% less horsepower than the Study Design system. A study has been initiated to identify trace components which might be present in the CCG gas loop and to assess their potential impacts on the CCG process. This information will be used to assist in planning an appropriate series of analyses for the PDU gasifier effluent. A study has been initiated to evaluate the use of a small conventional steam reformer operating in parallel with a preheat furnace for heat input to the catalytic gasifier which avoids the potential problem of carbon laydown. Preliminary replies from ten manufacturers are being evaluated as part of a study to determine the types and performance of coal crushing equipment appropriate for commercial CCG plants. A material and energy balance computer model for the CCG reactor system has been completed. The new model will provide accurate, consistent and cost-efficient material and energy balances for the extensive laboratory guidance and process definition studies planned under the current program. Other activities are described briefly.

  16. Laser Materials Processing for NASA's Aerospace Structural Materials

    NASA Technical Reports Server (NTRS)

    Nagarathnam, Karthik; Hunyady, Thomas A.

    2001-01-01

    Lasers are useful for performing operations such as joining, machining, built-up freeform fabrication, and surface treatment. Due to the multifunctional nature of a single tool and the variety of materials that can be processed, these attributes are attractive in order to support long-term missions in space. However, current laser technology also has drawbacks for space-based applications. Specifically, size, power efficiency, lack of robustness, and problems processing highly reflective materials are all concerns. With the advent of recent breakthroughs in solidstate laser (e.g., diode-pumped lasers) and fiber optic technologies, the potential to perform multiple processing techniques in space has increased significantly. A review of the historical development of lasers from their infancy to the present will be used to show how these issues may be addressed. The review will also indicate where further development is necessary to realize a laser-based materials processing capability in space. The broad utility of laser beams in synthesizing various classes of engineering materials will be illustrated using state-of-the art processing maps for select lightweight alloys typically found on spacecraft. Both short- and long-term space missions will benefit from the development of a universal laser-based tool with low power consumption, improved process flexibility, compactness (e.g., miniaturization), robustness, and automation for maximum utility with a minimum of human interaction. The potential advantages of using lasers with suitable wavelength and beam properties for future space missions to the moon, Mars and beyond will be discussed. The laser processing experiments in the present report were performed using a diode pumped, pulsed/continuous wave Nd:YAG laser (50 W max average laser power), with a 1064 nm wavelength. The processed materials included Ti-6AI-4V, Al-2219 and Al-2090. For Phase I of this project, the laser process conditions were varied and optimized

  17. Aqueous processing in materials science and engineering

    NASA Astrophysics Data System (ADS)

    Mooiman, Michael B.; Sole, Kathryn C.

    1994-06-01

    Reviews of aqueous processing in JOM have traditionally focused on hydrometallurgical process routes. This article, however, addresses the application of aqueous processing in materials engineering and presents some promising developments that employ aqueous-based routes for the manufacture of high-tech components and specialty products. Such applications include producing metallic and ceramic powders; etching; surface modification by electroplating and electroless plating; manufacturing jewelry and intricate components by electroforming; and producing advanced ceramics, composites, and nanophase materials by sol-gel and biomimetic processing.

  18. The processing of materials in outer space

    NASA Technical Reports Server (NTRS)

    Gelles, S. H.; Colling, E. W.

    1977-01-01

    Zero-gravity environment may lead to fabrication of new and improved materials. According to comprehensive study of application of this promising technology to superconducting and electrical contact materials, outer space processing could improve microstructure and homogeneity of many single and multicomponent systems formed from solidification of fluid phases. New structures that are impossible to form terrestrially may also be accessible in space environment.

  19. ATMOSPHERIC PROCESSES AND EFFECTS ON MATERIALS

    EPA Science Inventory

    These two chapters summarize the effects expected from the depletion of stratospheric ozone by the presence of CFCs. he two areas considered by these two reports are materials damage and atmospheric processes. ncreased UV can affect materials in the following ways: (1) corrosion ...

  20. Material removal processes: Engineering mechanics consideration

    SciTech Connect

    Anderson, C.A.

    1993-01-01

    In the material removal process called machining, a layer of material of constant thickness is removed from the workpiece by a wedge-shaped tool that travels parallel to the workpiece at a preselected depth. Even though the speed of relative movement between workpiece and tool is low (typical 1--10 M/S), the strain-rates in the workpiece near the tool can be high, on the order of 10[sup 4]-10[sup 5] s[sup [minus]1]. When machining brittle materials or unlubricated ductile materials at low speed, the removed metal (or chip) will be discontinuous and made up of small fractured segments. On the other hand, when machining ductile material under lubricated conditions, the removed material forms a continuous coil. In this case, we can represent the material removal process as a steady-state process. In this presentation, we will restrict ourselves to orthogonal machining where the cutting edge is perpendicular to the relative motion-a situation also approximated by other material removal processes such as planing and broaching, and turning on a lathe.

  1. Material removal processes: Engineering mechanics consideration

    SciTech Connect

    Anderson, C.A.

    1993-04-01

    In the material removal process called machining, a layer of material of constant thickness is removed from the workpiece by a wedge-shaped tool that travels parallel to the workpiece at a preselected depth. Even though the speed of relative movement between workpiece and tool is low (typical 1--10 M/S), the strain-rates in the workpiece near the tool can be high, on the order of 10{sup 4}-10{sup 5} s{sup {minus}1}. When machining brittle materials or unlubricated ductile materials at low speed, the removed metal (or chip) will be discontinuous and made up of small fractured segments. On the other hand, when machining ductile material under lubricated conditions, the removed material forms a continuous coil. In this case, we can represent the material removal process as a steady-state process. In this presentation, we will restrict ourselves to orthogonal machining where the cutting edge is perpendicular to the relative motion-a situation also approximated by other material removal processes such as planing and broaching, and turning on a lathe.

  2. Heat and mass transfer in materials processing

    NASA Astrophysics Data System (ADS)

    Tanasawa, Ichiro; Lior, Noam

    Various papers on heat and mass transfer in materials processing are presented. The topics addressed include: heat transfer in plasma spraying, structure of ultrashort pulse plasma for CVD processing, heat flow and thermal contraction during plasma spray deposition, metal melting process by laser heating, improved electron beam weld design and control with beam current profile measurements, transport phenomena in laser materials processing, perspectives on integrated modeling of transport processes in semiconductor crystal growth, numerical simulation of natural convection in crystal growth in space and on the earth, conjugate heat transfer in crystal growth, effects of convection on the solidification of binary mixtures. Also discussed are: heat transfer in in-rotating-liquid-spinning process, thermal oscillations in materials processing, modeling and simulation of manufacturing processes of advanced composite materials, reaction engineering principles of combustion synthesis of advanced materials, numerical evaluation of the physical properties of magnetic fluids suitable for heat transfer control, and measurement techniques of thermophysical properties of high temperature melts. (For individual items see A93-10827 to A93-10843)

  3. Extraterrestrial materials processing and construction. [space industrialization

    NASA Technical Reports Server (NTRS)

    Criswell, D. R.; Waldron, R. D.; Mckenzie, J. D.

    1980-01-01

    Three different chemical processing schemes were identified for separating lunar soils into the major oxides and elements. Feedstock production for space industry; an HF acid leach process; electrorefining processes for lunar free metal and metal derived from chemical processing of lunar soils; production and use of silanes and spectrally selective materials; glass, ceramics, and electrochemistry workshops; and an econometric model of bootstrapping space industry are discussed.

  4. Electronic materials processing and the microgravity environment

    NASA Technical Reports Server (NTRS)

    Witt, A. F.

    1988-01-01

    The nature and origin of deficiencies in bulk electronic materials for device fabrication are analyzed. It is found that gravity generated perturbations during their formation account largely for the introduction of critical chemical and crystalline defects and, moreover, are responsible for the still existing gap between theory and experiment and thus for excessive reliance on proprietary empiricism in processing technology. Exploration of the potential of reduced gravity environment for electronic materials processing is found to be not only desirable but mandatory.

  5. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1995

    SciTech Connect

    1995-12-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. Slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln. The potential exists for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed. The project scope consists of collecting a 20-ton sample of slag (primary slag), processing it for char removal, and subjecting it to pyroprocessing to produce expanded slag aggregates of various size gradations and unit weights, ranging from 12 to 50 lb/ft{sup 3}. A second smaller slag sample will be used for confirmatory testing. The expanded slag aggregates will then be tested for their suitability in manufacturing precast concrete products (e.g., masonry blocks and roof tiles) and insulating concrete, first at the laboratory scale and subsequently in commercial manufacturing plants. These products will be evaluated using ASTM and industry test methods. Technical data generated during production and testing of the products will be used to assess the overall technical viability of expanded slag production. In addition, a market assessment will be made based on an evaluation of both the expanded slag aggregates and the final products, and market prices for these products will be established in order to assess the economic viability of these utilization technologies.

  6. Plasma-assisted microwave processing of materials

    NASA Technical Reports Server (NTRS)

    Barmatz, Martin (Inventor); Ylin, Tzu-yuan (Inventor); Jackson, Henry (Inventor)

    1998-01-01

    A microwave plasma assisted method and system for heating and joining materials. The invention uses a microwave induced plasma to controllably preheat workpiece materials that are poorly microwave absorbing. The plasma preheats the workpiece to a temperature that improves the materials' ability to absorb microwave energy. The plasma is extinguished and microwave energy is able to volumetrically heat the workpiece. Localized heating of good microwave absorbing materials is done by shielding certain parts of the workpiece and igniting the plasma in the areas not shielded. Microwave induced plasma is also used to induce self-propagating high temperature synthesis (SHS) process for the joining of materials. Preferably, a microwave induced plasma preheats the material and then microwave energy ignites the center of the material, thereby causing a high temperature spherical wave front from the center outward.

  7. Investigation of the geokinetics horizontal in situ oil shale retorting process. Quarterly report, October, November, December 1983

    SciTech Connect

    Henderson, K.B.

    1984-03-01

    Retort No. 27 was ignited on August 11, 1983 and by December 31 had completed 139 days of operation and produced 11,420 barrels of oil. Retort No. 28 was ignited on October 18, 1983 and on December 31 had completed 74 days of operation and produced 5,285 barrels of oil. The off-gas processing plants for the two retorts was completed and put through a shakedown run. Concentration levels of H/sub 2/S and NH/sub 3/ in the retort off gas did not warrant plant operation in the fourth quarter. Environmental studies are reported.

  8. /sup 238/Pu fuel processes. Quarterly report, January-March 1981

    SciTech Connect

    Folger, R.L.

    1981-09-01

    Recent process development work indicates that the atmosphere (cover gas) in which /sup 238/PuO/sub 2/ granules are sintered is a critical parameter in the production of General-Purpose Heat Source (GPHS) fuel forms. An acceptable feed material for the direct fabrication of /sup 238/PuO/sub 2/ fuel was produced in the SRP HB-Line using a Pu(III) oxalate direct-strike precipitation technique that was developed at SRL.

  9. Aircraft gas turbine materials and processes.

    PubMed

    Kear, B H; Thompson, E R

    1980-05-23

    Materials and processing innovations that have been incorporated into the manufacture of critical components for high-performance aircraft gas turbine engines are described. The materials of interest are the nickel- and cobalt-base superalloys for turbine and burner sections of the engine, and titanium alloys and composites for compressor and fan sections of the engine. Advanced processing methods considered include directional solidification, hot isostatic pressing, superplastic foring, directional recrystallization, and diffusion brazing. Future trends in gas turbine technology are discussed in terms of materials availability, substitution, and further advances in air-cooled hardware. PMID:17772808

  10. Materials Processing in Space (MPS) program description

    NASA Technical Reports Server (NTRS)

    1981-01-01

    Insight is provided into the scientific rotationale for materials processing in space (MPS), and a comprehensive and cohesive approach for implementation and integration of the many, diverse aspects of MPS is described. The programmatic and management functions apply to all projects and activities implemented under MPS. It is intended that specific project plans, providing project unique details, will be appended to this document for endeavors such as the Space Processing Applications Rocket (SPAR) Project, the Materials Experiment Assembly (MEA) Project, the MPS/Spacelab (MPS/SL) Project, and the Materials Experiment Carrier (MEC) Payloads.

  11. Commercial use of materials processing in space

    NASA Technical Reports Server (NTRS)

    Zoller, L. K.; Brown, R. L.

    1979-01-01

    The paper examines the scientific and commercial aspects of Materials Processing in the Space program. The elimination of gravity driven convection in molten materials can preclude undesirable stirring and mixing during crystal growth, and improve the casting of alloys and composites, chemical reactions, and the separation of biological materials. The elimination of hydrostatic pressure will allow alloy heat-treatment without distortion and growth of heavy crystals, such as thorium oxide, and containerless processing of liquids and molten materials. On the other hand, more sophisticated process control and diagnostic methods in sample preparation and temperature control must be developed, concluding that space made products of commercial interest are likely to be low volume, high value items.

  12. Gasoline from natural gas by sulfur processing. Quarterly report No. 9, July 1, 1995--September 31, 1995

    SciTech Connect

    Erekson, E.J.; Gopalakrishnan, R.

    1995-10-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the ninth program quarter from July 1 to September 30, 1995, under Department of Energy (DOE) Contract No. DE-AC22-93PC92114. This program has coordinated funding for Task 1 from IGT`s Sustaining Membership Program (SMP), while DOE is funding Tasks 2 through 8. Progress in all tasks is reported here. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each use catalysts and sulfur-containing intermediates: (1) converting natural gas to CS{sub 2} and (2) converting CS{sub 2} to gasoline-range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made: (1) Short duration activity test on catalyst IGT-MS-103 showed no deactivation over a 6 hour period; (2) Tests showed that even with CO{sub 2} in the feed, H{sub 2}S conversions of 50% can be achieved.

  13. Microwave processing of radioactive materials-I

    SciTech Connect

    White, T.L.; Berry, J.B.

    1989-01-01

    This paper is the first of two papers that reviews the major past and present applications of microwave energy for processing radioactive materials, with particular emphasis on processing radioactive wastes. Microwave heating occurs through the internal friction produced inside a dielectric material when its molecules vibrate in response to an oscillating microwave field. For this presentation, we shall focus on the two FCC-approved microwave frequencies for industrial, scientific, and medical use, 915 and 2450 MHz. Also, because of space limitations, we shall postpone addressing plasma processing of hazardous wastes using microwave energy until a later date. 13 refs., 4 figs.

  14. Space Environmental Effects on Materials and Processes

    NASA Technical Reports Server (NTRS)

    Sabbann, Leslie M.

    2009-01-01

    The Materials and Processes (M&P) Branch of the Structural Engineering Division at Johnson Space Center (JSC) seeks to uphold the production of dependable space hardware through materials research, which fits into NASA's purpose of advancing human exploration, use, and development of space. The Space Environmental Effects projects fully support these Agency goals. Two tasks were assigned to support M&P. Both assignments were to further the research of material behavior outside of Earth's atmosphere in order to determine which materials are most durable and safe to use in space for mitigating risks. One project, the Materials on International Space Station Experiments (MISSE) task, was to compile data from International Space Station (ISS) experiments to pinpoint beneficial space hardware. The other project was researching the effects on composite materials of exposure to high doses of radiation for a Lunar habitat project.

  15. Artificial intelligence in the materials processing laboratory

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Kaukler, William F.

    1990-01-01

    Materials science and engineering provides a vast arena for applications of artificial intelligence. Advanced materials research is an area in which challenging requirements confront the researcher, from the drawing board through production and into service. Advanced techniques results in the development of new materials for specialized applications. Hand-in-hand with these new materials are also requirements for state-of-the-art inspection methods to determine the integrity or fitness for service of structures fabricated from these materials. Two problems of current interest to the Materials Processing Laboratory at UAH are an expert system to assist in eddy current inspection of graphite epoxy components for aerospace and an expert system to assist in the design of superalloys for high temperature applications. Each project requires a different approach to reach the defined goals. Results to date are described for the eddy current analysis, but only the original concepts and approaches considered are given for the expert system to design superalloys.

  16. Scale-up of mild gasification to a process development unit. Quarterly report, November 1993--February 1994

    SciTech Connect

    Campbell, J.A.L.; Carty, R.H.; Foster, H.

    1994-05-01

    The work performed during the ninth quarterly reporting period (November 21, 1993 through February 20, 1994) is presented in this report. The overall objective of this project is to develop the IGT Mid-Gasification MILDGAS) process for near-term commercialization. The specific objectives of the program are to: design, construct, and operate a 24-tons/day adiabatic process development unit (PDU) to obtain process performance data suitable for further design scaleup; obtain large batches of coal-derived co-products for industrial evaluation; prepare a detailed design of a demonstration unit; and develop technical and economic plans for commercialization of the MILDGAS process. The project team that is performing the initial phases of the PDU development are: Kerr-McGee Coal Corporation (K-M Coal), the Institute of Gas Technology (IGT), Bechtel Corporation (Bechtel), and Southern Illinois University at Carbondale (SIUC). The MILDGAS process is a continuous closed system for producing liquid and solid (char) co-products at mild operating conditions up to 50 psig and 1300F. It is capable of processing a wide range of both eastern caking and western noncaking coals. The 1 ton/hr PDU facility that is to be constructed is comprised of a 2.5-ft ID adiabatic gasifier for the production of gases, coal liquids, and char; a three-stage condensation train to condense and store the liquid products; and coal feeding and char handling equipment. The facility will also incorporate support equipment for environmentally acceptable disposal of process waste. A Finding of No Significant Impact (FONSI) was obtained on our NEPA submittal on February 10, 1994, allowing us to proceed with the project. The permitting documentation for the authority to construct was submitted to the Illinois EPA this quarter. Work to finalize the process design and obtain updated bids on the PDU was begun after the FONSI was obtained.

  17. Materials And Processes Technical Information System (MAPTIS) LDEF materials database

    NASA Technical Reports Server (NTRS)

    Davis, John M.; Strickland, John W.

    1992-01-01

    The Materials and Processes Technical Information System (MAPTIS) is a collection of materials data which was computerized and is available to engineers in the aerospace community involved in the design and development of spacecraft and related hardware. Consisting of various database segments, MAPTIS provides the user with information such as material properties, test data derived from tests specifically conducted for qualification of materials for use in space, verification and control, project management, material information, and various administrative requirements. A recent addition to the project management segment consists of materials data derived from the LDEF flight. This tremendous quantity of data consists of both pre-flight and post-flight data in such diverse areas as optical/thermal, mechanical and electrical properties, atomic concentration surface analysis data, as well as general data such as sample placement on the satellite, A-O flux, equivalent sun hours, etc. Each data point is referenced to the primary investigator(s) and the published paper from which the data was taken. The MAPTIS system is envisioned to become the central location for all LDEF materials data. This paper consists of multiple parts, comprising a general overview of the MAPTIS System and the types of data contained within, and the specific LDEF data element and the data contained in that segment.

  18. Materials Compatibility and Lubricants Research on CFC-refrigerant substitutes. Quarterly MCLR Program technical progress report, July 1--September 30, 1995

    SciTech Connect

    Szymurski, S.R.; Hourahan, G.C.; Godwin, D.S.; Amrane, K.

    1995-10-01

    The Materials Compatibility and Lubricants Research (MCLR) program supports critical research to accelerate the introduction of CFC and HCFC refrigerant substitutes. The MCLR program addresses refrigerant and lubricant properties and materials compatibility. The primary elements of the work include data collection and dissemination, materials compatibility testing, and methods development. This report summarizes the research conducted during the third quarter of calendar year 1995 on the following projects: Thermophysical properties of HCFC alternatives; Compatibility of manufacturing process fluids with HFC refrigerants and ester lubricants; Compatibility of motor materials used in air-conditioning for retrofits with alternative refrigerants and lubricants; Compatibility of lubricant additives with HFC refrigerants and synthetic lubricants; Products of motor burnouts; Accelerated test methods for predicting the life of motor materials exposed to refrigerant-lubricant mixtures; Investigation of flushing and clean-out methods; Investigation into the fractionation of refrigerant blends; Lean flammability limits as a fundamental refrigerant property; Effect of selected contaminants in AC and R equipment; Study of foaming characteristics; Study of lubricant circulation in systems; Evaluation of HFC-245ca for commercial use in low pressure chillers; Infrared analysis of refrigerant mixtures; Refrigerant database; Refrigerant toxicity survey; Thermophysical properties of HFC-32, HFC-123, HCFC-124 and HFC-125; Thermophysical properties of HFC-143a and HFC-152a; Theoretical evaluations of R-22 alternative fluids; Chemical and thermal stability of refrigerant-lubricant mixtures with metals; Miscibility of lubricants with refrigerants; Viscosity, solubility and density measurements of refrigerant-lubricant mixtures; Electrohydrodynamic enhancement of pool and in-tube boiling of alternative refrigerants; Accelerated screening methods; and more.

  19. Development of the integrated environmental control model: Performance and cost models for the NOXSO process. Quarterly progress report

    SciTech Connect

    Kalagnanam, J.R.; Rubin, E.S.

    1995-12-01

    This Quarterly Report documents research efforts carried out under Contract No. DE-AC22-92PC91346 from the US Department of Energy. lie purpose of this contract is to develop and refine the Integrated Environmental Control Model (IECM) created and enhanced by Carnegie Mellon University (CMU) for the US Department of Energy`s Pittsburgh Energy Technology Center (DOE/PETC) under contract Numbers DE-FG2283PC60271 and DE-AC22-87PC79864. The work in this contract is divided into two phases. Phase I deals with further developing the existing version of the IECM and training PETC personnel on the effective use of the model. Phase II deals with creating new technology modules, linking the IECM with PETC databases, and training PETC personnel on the effective use of the updated model. The present report summarizes recent progress on the Phase I effort during the period July 1, 1995 through September 30, 1995. This report presents additional details on the new performance models of the NOXSO process. For convenience, the complete description of the NOXSO performance model is presented here, including information previously presented in the Quarterly Report submitted in April 1995. Also included in this report is a newly developed cost model for the NOXSO process. Illustrative results are presented using the new performance and cost models as implemented in the IECM.

  20. Advanced Technology Composite Fuselage - Materials and Processes

    NASA Technical Reports Server (NTRS)

    Scholz, D. B.; Dost, E. F.; Flynn, B. W.; Ilcewicz, L. B.; Nelson, K. M.; Sawicki, A. J.; Walker, T. H.; Lakes, R. S.

    1997-01-01

    The goal of Boeing's Advanced Technology Composite Aircraft Structures (ATCAS) program was to develop the technology required for cost and weight efficient use of composite materials in transport fuselage structure. This contractor report describes results of material and process selection, development, and characterization activities. Carbon fiber reinforced epoxy was chosen for fuselage skins and stiffening elements and for passenger and cargo floor structures. The automated fiber placement (AFP) process was selected for fabrication of monolithic and sandwich skin panels. Circumferential frames and window frames were braided and resin transfer molded (RTM'd). Pultrusion was selected for fabrication of floor beams and constant section stiffening elements. Drape forming was chosen for stringers and other stiffening elements. Significant development efforts were expended on the AFP, braiding, and RTM processes. Sandwich core materials and core edge close-out design concepts were evaluated. Autoclave cure processes were developed for stiffened skin and sandwich structures. The stiffness, strength, notch sensitivity, and bearing/bypass properties of fiber-placed skin materials and braided/RTM'd circumferential frame materials were characterized. The strength and durability of cocured and cobonded joints were evaluated. Impact damage resistance of stiffened skin and sandwich structures typical of fuselage panels was investigated. Fluid penetration and migration mechanisms for sandwich panels were studied.

  1. Advances in Processing of Bulk Ferroelectric Materials

    NASA Astrophysics Data System (ADS)

    Galassi, Carmen

    The development of ferroelectric bulk materials is still under extensive investigation, as new and challenging issues are growing in relation to their widespread applications. Progress in understanding the fundamental aspects requires adequate technological tools. This would enable controlling and tuning the material properties as well as fully exploiting them into the scale production. Apart from the growing number of new compositions, interest in the first ferroelectrics like BaTiO3 or PZT materials is far from dropping. The need to find new lead-free materials, with as high performance as PZT ceramics, is pushing towards a full exploitation of bariumbased compositions. However, lead-based materials remain the best performing at reasonably low production costs. Therefore, the main trends are towards nano-size effects and miniaturisation, multifunctional materials, integration, and enhancement of the processing ability in powder synthesis. Also, in control of dispersion and packing, to let densification occur in milder conditions. In this chapter, after a general review of the composition and main properties of the principal ferroelectric materials, methods of synthesis are analysed with emphasis on recent results from chemical routes and cold consolidation methods based on the colloidal processing.

  2. Robot development for nuclear material processing

    SciTech Connect

    Pedrotti, L.R.; Armantrout, G.A.; Allen, D.C.; Sievers, R.H. Sr.

    1991-07-01

    The Department of Energy is seeking to modernize its special nuclear material (SNM) production facilities and concurrently reduce radiation exposures and process and incidental radioactive waste generated. As part of this program, Lawrence Livermore National Laboratory (LLNL) lead team is developing and adapting generic and specific applications of commercial robotic technologies to SNM pyrochemical processing and other operations. A working gantry robot within a sealed processing glove box and a telerobot control test bed are manifestations of this effort. This paper describes the development challenges and progress in adapting processing, robotic, and nuclear safety technologies to the application. 3 figs.

  3. Simulation of materials processing: Fantasy or reality?

    NASA Technical Reports Server (NTRS)

    Jenkins, Thomas J.; Bright, Victor M.

    1994-01-01

    This experiment introduces students to the application of computer-aided design (CAD) and analysis of materials processing in the context of integrated circuit (IC) fabrication. The fabrication of modern IC's is a complex process which consists of several sequential steps. These steps involve the precise control of processing variables such as temperature, humidity, and ambient gas composition. In essence, the particular process employed during the fabrication becomes a 'recipe'. Due to economic and other considerations, CAD is becoming an indispensable part of the development of new recipes for IC fabrication. In particular, this experiment permits the students to explore the CAD of the thermal oxidation of silicon.

  4. Coprecal: materials accounting in the modified process

    SciTech Connect

    Dayem, H.A.; Kern, E.A.; Shipley, J.P.

    1980-05-01

    This report presents the design and evaluation of an advanced materials accounting system for a uranium-plutonium nitrate-to-oxide coconversion facility based on the General Electric Coprecal process as modified by Savannah River Laboratory and Plant and DuPont Engineering. The modifications include adding small aliquot tanks to feed the process and reconfiguring the calciner filter systems. Diversion detection sensitivities for the modified Coprecal process are somewhat better than the original Coprecal design, but they are still significantly worse than a same-sized conversion facility based on the oxalate (III) precipitation process.

  5. Silicon materials task of the low cost solar array project (Phase III). Effect of impurities and processing on silicon solar cells. Phase III summary and seventeenth quarterly report, Volume 1: characterization methods for impurities in silicon and impurity effects data base

    SciTech Connect

    Hopkins, R.H.; Davis, J.R.; Rohatgi, A.; Campbell, R.B.; Blais, P.D.; Rai-Choudhury, P.; Stapleton, R.E.; Mollenkopf, H.C.; McCormick, J.R.

    1980-01-01

    The object of Phase III of the program has been to investigate the effects of various processes, metal contaminants and contaminant-process interactions on the performance of terrestrial silicon solar cells. The study encompassed a variety of tasks including: (1) a detailed examination of thermal processing effects, such as HCl and POCl/sub 3/ gettering on impurity behavior, (2) completion of the data base and modeling for impurities in n-base silicon, (3) extension of the data base on p-type material to include elements likely to be introduced during the production, refining, or crystal growth of silicon, (4) effects on cell performance on anisotropic impurity distributions in large CZ crystals and silicon webs, and (5) a preliminary assessment of the permanence of the impurity effects. Two major topics are treated: methods to measure and evaluate impurity effects in silicon and comprehensive tabulations of data derived during the study. For example, discussions of deep level spectroscopy, detailed dark I-V measurements, recombination lifetime determination, scanned laser photo-response, and conventional solar cell I-V techniques, as well as descriptions of silicon chemical analysis are included. Considerable data are tabulated on the composition, electrical, and solar cell characteristics of impurity-doped silicon.

  6. Laser materials processing at Sandia National Laboratories

    SciTech Connect

    Jellison, J.L.; Cieslak, M.J.

    1994-11-01

    The interest in laser processing has been driven by Sandia`s responsibility to design, prototype, manufacture, and steward high reliability defense hardware for the Department of Energy. The system requirements for the hardware generally necessitate hermetic sealing for ensured long life operation. With the advent of miniaturized electronic devices, traditional welding processes were no longer practical choices because of their limited ability to make very small weld closures without heat damage to the hardware. Gas and solid state lasers offered the opportunity to make hermetic closure welds in small, heat sensitive hardware. In order to consistently produce quality product, the Sandia laser materials processing team performed research aimed at identifying those critical parameters which controlled the laser welding process. This has been directed towards both the development of quantitative engineering data needed in product design and process control, and research to achieve fundamental process understanding. In addition, they have developed novel diagnostic systems to measure these important parameters, pioneered the use of calorimetric techniques to measure energy transfer efficiencies, and correlated the occurrence of welding defects with alloy compositions and type of laser welding process. Today, Sandia`s laser materials processing team continues to advance the state of laser processing technology in many areas, including aluminum laser welding, the design of novel optics for specific laser processing needs, laser micromachining of silicon and diamond for microelectronics applications, and fluxless laser soldering. This paper will serve to highlight some examples of where Sandia has made contributions to the field of laser materials processing and will indicate the directions where they expect to focus their future efforts.

  7. Applications of membrane processes for in-process materials recycling

    SciTech Connect

    Kim, B.M.; Thornton, R.F.; Shapiro, A.P.; Freshour, A.R.; El-Shoubary, Y.

    1996-12-31

    Zero discharge of wastes should be the ultimate goal of manufacturers. Waste reduction lowers costs and lessens liability associated with plant effluents. One approach toward this goal is elimination or minimization of wastes by in-process recycling of waste materials. We have examined opportunities for waste minimization for many equipment manufacturing plants and have evaluated membrane processes for in-process recycling. Membrane processes evaluated include vibrating membranes for suspended solid removal, ion exchange membranes for acid recovery, reverse osmosis and electrodialysis for dissolved salt removal, microporous membranes for recycling of machining coolants, oil emulsions, alkaline cleaners and others. This paper presents several examples of evaluations of membrane processes for materials recycling in manufacturing plants. 5 figs., 1 tab.

  8. Materials evaluation for a transuranic processing facility

    SciTech Connect

    Barker, S.A., Schwenk, E.B. ); Divine, J.R. )

    1990-11-01

    The Westinghouse Hanford Company, with the assistance of the Pacific Northwest Laboratory, is developing a transuranium extraction process for preheating double-shell tank wastes at the Hanford Site to reduce the volume of transuranic waste being sent to a repository. The bench- scale transuranium extraction process development is reaching a stage where a pilot plant design has begun for the construction of a facility in the existing B Plant. Because of the potential corrosivity of neutralized cladding removal waste process streams, existing embedded piping alloys in B Plant are being evaluated and new'' alloys are being selected for the full-scale plant screening corrosion tests. Once the waste is acidified with HNO{sub 3}, some of the process streams that are high in F{sup {minus}} and low in Al and zr can produce corrosion rates exceeding 30,000 mil/yr in austenitic alloys. Initial results results are reported concerning the applicability of existing plant materials to withstand expected process solutions and conditions to help determine the feasibility of locating the plant at the selected facility. In addition, process changes are presented that should make the process solutions less corrosive to the existing materials. Experimental work confirms that Hastelloy B is unsatisfactory for the expected process solutions; type 304L, 347 and 309S stainless steels are satisfactory for service at room temperature and 60{degrees}C, if process stream complexing is performed. Inconel 625 was satisfactory for all solutions. 17 refs., 5 figs., 8 tabs.

  9. Analytical and experimental studies for thermal plasma processing of materials

    NASA Astrophysics Data System (ADS)

    Work continued on thermal plasma processing of materials. This quarter, ceramic powders of carbides, aluminum nitride, oxides, solids solutions, magnetic and non magnetic spinels, superconductors, and composites have been successfully synthesized in a Triple DC Torch Plasma Jet Reactor (TTPR) and in a single DC Plasma Jet Reactor. All the ceramic powders with the exception of AIN were synthesized using a novel injection method developed to overcome the problems associated with solid injection, in particular for the single DC plasma jet reactor, and to realize the benefits of gas phase reactions. Also, initial experiments have been performed for the deposition of diamond coatings on Si wafers using the TTPR with methane as the carbon source. Well faceted diamond crystallites were deposited on the surface of the wafers, forming a continuous one particle thick coating. For measuring temperature and velocity fields in plasma systems, enthalpy probes have been developed and tested. The validity has been checked by performing energy and mass flux balances in an argon plasma jet operated in argon atmosphere. Total Gibbs free energy minimization calculations using a quasi-equilibrium modification have been applied to simulate several chemical reactions. Plasma reactor modelling has been performed for the counter-flow liquid injection plasma synthesis experiment. Plasma diagnostics has been initiated to determine the pressure gradient in the coalesced part of the plasma jet. The pressure gradient drives the diffusion of chemical species which ultimately controls the chemical reactions.

  10. Heat accumulation during pulsed laser materials processing.

    PubMed

    Weber, Rudolf; Graf, Thomas; Berger, Peter; Onuseit, Volkher; Wiedenmann, Margit; Freitag, Christian; Feuer, Anne

    2014-05-01

    Laser materials processing with ultra-short pulses allows very precise and high quality results with a minimum extent of the thermally affected zone. However, with increasing average laser power and repetition rates the so-called heat accumulation effect becomes a considerable issue. The following discussion presents a comprehensive analytical treatment of multi-pulse processing and reveals the basic mechanisms of heat accumulation and its consequence for the resulting processing quality. The theoretical findings can explain the experimental results achieved when drilling microholes in CrNi-steel and for cutting of CFRP. As a consequence of the presented considerations, an estimate for the maximum applicable average power for ultra-shorts pulsed laser materials processing for a given pulse repetition rate is derived. PMID:24921828

  11. A novel carbon-based process for flue gas cleanup. Fourth quarterly technical progress report, April 1--June 30, 1992

    SciTech Connect

    Gangwal, S.K.; Silveston, P.L.

    1992-07-01

    The objective of this project is to demonstrate the preliminary technical and economic feasibility of a novel carbon-based process for removal of at least 95% SO{sub 2} and at least 75% NO{sub x} from coal combustion flue gas. In the process, flue gas leaving the electrostatic precipitator (ESP) is passed through a trickle bed of activated carbon catalyst employing a periodic flush of low strength sulfuric acid. The SO{sub 2} is oxidized to SO{sub 3} and removed as medium strength sulfuric acid. The SO{sub 2}-free flue gas is then mixed with NH{sub 3}, and the NO{sub x} in the gas is subjected to selective catalytic reduction (SCR) to N{sub 2} over a fixed bed of activated carbon catalyst. In the previous three quarters, a detailed project management plan was prepared describing the experimental setup, work plan, and test plan. The experimental system was completed for SO{sub 2} conversion at Waterloo and for NO{sub x} conversion at RTI. Shakedown experiments were completed. In the present quarter, the NO{sub x} removal performance of two additional modified carbon catalysts (MCCII and MCCIII) was studied. MCCII showed NO{sub x} removal efficiency which was similar to that observed for MCCI. However, MCCI was considerably less active for NO{sub x} removal. SO{sub 2} removal experiments with NO present in the feed gas were performed with MCCI. SO{sub 2} removal efficiency was consistently about 98% over each of 10 cycles and was very similar to that observed earlier with no NO present in the feed. Finally, a preliminary economic evaluation of the process was performed and a project review meeting was held. The economic evaluation showed that the Rn-Waterloo process was competitive with SCR/IFGD and other combined SO{sub 2}/NO{sub x}, removal processes.

  12. Alternative starting materials for industrial processes.

    PubMed Central

    Mitchell, J W

    1992-01-01

    In the manufacture of chemical feedstocks and subsequent processing into derivatives and materials, the U.S. chemical industry sets the current standard of excellence for technological competitiveness. This world-class leadership is attributed to the innovation and advancement of chemical engineering process technology. Whether this status is sustained over the next decade depends strongly on meeting increasingly demanding challenges stimulated by growing concerns about the safe production and use of chemicals without harmful impacts on the environment. To comply with stringent environmental regulations while remaining economically competitive, industry must exploit alternative benign starting materials and develop environmentally neutral industrial processes. Opportunities are described for development of environmentally compatible alternatives and substitutes for some of the most abundantly produced, potentially hazardous industrial chemicals now labeled as "high-priority toxic chemicals." For several other uniquely important commodity chemicals where no economically competitive, environmentally satisfactory, nontoxic alternative starting material exists, we advocate the development of new dynamic processes for the on-demand generation of toxic chemicals. In this general concept, which obviates mass storage and transportation of chemicals, toxic raw materials are produced in real time, where possible, from less-hazardous starting materials and then chemically transformed immediately into the final product. As a selected example for semiconductor technology, recent progress is reviewed for the on-demand production of arsine in turnkey electrochemical generators. Innovation of on-demand chemical generators and alternative processes provide rich areas for environmentally responsive chemical engineering processing research and development for next-generation technology. Images PMID:11607260

  13. Plasma characterization studies for materials processing

    SciTech Connect

    Pfender, E.; Heberlein, J.

    1995-12-31

    New applications for plasma processing of materials require a more detailed understanding of the fundamental processes occurring in the processing reactors. We have developed reactors offering specific advantages for materials processing, and we are using modeling and diagnostic techniques for the characterization of these reactors. The emphasis is in part set by the interest shown by industry pursuing specific plasma processing applications. In this paper we report on the modeling of radio frequency plasma reactors for use in materials synthesis, and on the characterization of the high rate diamond deposition process using liquid precursors. In the radio frequency plasma torch model, the influence of specific design changes such as the location of the excitation coil on the enthalpy flow distribution is investigated for oxygen and air as plasma gases. The diamond deposition with liquid precursors has identified the efficient mass transport in form of liquid droplets into the boundary layer as responsible for high growth, and the chemical properties of the liquid for the film morphology.

  14. Indian Educational Material; Annotated Quarterly Bibliography, Vol 2 No 1: September 1967.

    ERIC Educational Resources Information Center

    Das Gupta, A.K., Ed.

    Descriptions of special programs and research efforts in the schools of India during the period July-September, 1967 are presented in this bibliography of over 200 items with abstracts. Materials cover different levels of education: adult, basic, higher, general, elementary, secondary, part-time, rural, and special education. Also treated are…

  15. Microwave processing of lunar materials: potential applications

    SciTech Connect

    Meek, T.T.; Cocks, F.H.; Vaniman, D.T.; Wright, R.A.

    1984-01-01

    The microwave processing of lunar materials holds promise for the production of either water, oxygen, primary metals, or ceramic materials. Extra high frequency microwave (EHF) at between 100 and 500 gigahertz have the potential for selective coupling to specific atomic species and a concomitant low energy requirement for the extraction of specific materials, such as oxygen, from lunar ores. The coupling of ultra high frequency (UHF) (e.g., 2.45 gigahertz) microwave frequencies to hydrogen-oxygen bonds might enable the preferential and low energy cost removal (as H/sub 2/O) of implanted protons from the sun or of adosrbed water which might be found in lunar dust in permanently shadowed polar areas. Microwave melting and selective phase melting of lunar materials could also be used either in the preparation of simplified ceramic geometries (e.g., bricks) with custom-tailored microstructures, or for the direct preparation of hermetic walls in underground structures. Speculatively, the preparation of photovoltaic devices based on lunar materials, especially ilmenite, may be a potential use of microwave processing on the moon. Preliminary experiments on UHF melting of terrestrial basalt, basalt/ilmenite and mixtures show that microwave processing is feasible.

  16. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report No. 14, January 1, 1995--March 31, 1995

    SciTech Connect

    Zygourakis, K.

    1995-09-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature; (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1,000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois No. 6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). A systematic study was carried out in the past quarter to validate the mathematical model for ignition phenomena presented in the previous quarterly report. Model predictions of the effect of pyrolysis heating rate, particle size, and oxygen concentration on ignition behavior are in excellent agreement with experimental results. Moreover, our results show that the model can be used to estimate the particle temperature during ignition and the minimum ignition temperature for various process conditions.

  17. Coal combustion: Effect of process conditions on char reactivity. Quarterly technical report, January 1, 1995--March 31, 1995

    SciTech Connect

    Zygourakis, K.

    1995-08-01

    The project will quantify the effect of the following pyrolysis conditions on the macropore structure and on the subsequent reactivity of chars: (a) pyrolysis heating rate; (b) final heat treatment temperature (HTT); (c) duration of heat treatment at HTT (or soak time); (d) pyrolysis atmosphere (N{sub 2} or O{sub 2}/N{sub 2} mixtures); (e) coal particle size (100--1000 {mu}m in diameter); (f) sulfur-capturing additives (limestone); and (g) coal rank. Pyrolysis experiments will be carried out for three coals from the Argonne collection: (1) a high-volatile bituminous coal with high ash content (Illinois {number_sign}6), (2) a bituminous coal with low ash content (Utah Blind Canyon) and (3) a lower rank subbituminous coal (Wyodak-Anderson seam). A systematic study was carried out in the past quarter to validate the mathematical model for ignition phenomena presented in the previous quarterly report. Model predictions of the effect of pyrolysis heating rate, particle size, and oxygen concentration on ignition behavior are in excellent agreement with experimental results. Moreover, our results show that the model can be used to estimate the particle temperature during ignition and the minimum ignition temperature for various process conditions.

  18. Materials processing in space program tasks

    NASA Technical Reports Server (NTRS)

    Naumann, R. J. (Editor)

    1980-01-01

    The history, strategy, and overall goal of NASA's Office of Space and Terrestrial Applications program for materials processing in space are described as well as the organizational structures and personnel involved. An overview of each research task is presented and recent publications are listed.

  19. Food Processing Curriculum Material and Resource Guide.

    ERIC Educational Resources Information Center

    Louisiana State Dept. of Education, Baton Rouge.

    Intended for secondary vocational agriculture teachers, this curriculum guide contains a course outline and a resource manual for a seven-unit food processing course on meats. Within the course outline, units are divided into separate lessons. Materials provided for each lesson include preparation for instruction (student objectives, review of…

  20. ENVIRONMENTAL TOOLS FOR MATERIAL AND PROCESS SELECTION

    EPA Science Inventory

    A number of tools are being used within the Sustainable Technology Division of the U.S. Environmental Protection Agency to provide decision-makers with information on environmentally favorable materials and processes. These tools include LCA (Life Cycle Assessment), GREENSCOPE (...

  1. Materials processing in space program support

    NASA Technical Reports Server (NTRS)

    Glicksman, Martin; Vanalstine, James M.

    1987-01-01

    Activities in support of NASA's Materials Processing in Space (MPS) program are reported. The overall task of the MPS project support contract was to provide the organization and administration of colloquiums, science reviews, workshops, technical meetings, bibliographic services, and visiting scientist programs. The research objectives and accomplishments of the University Space Research Association visiting scientist team are also summarized.

  2. PREFACE: Processing, Microstructure and Performance of Materials

    NASA Astrophysics Data System (ADS)

    Chiu, Yu Lung; Chen, John J. J.; Hodgson, Michael A.; Thambyah, Ashvin

    2009-07-01

    A workshop on Processing, Microstructure and Performance of Materials was held at the University of Auckland, School of Engineering, on 8-9 April 2009. Organised by the Department of Chemical and Materials Engineering, University of Auckland, this meeting consisted of international participants and aimed at addressing the state-of-the-art research activities in processing, microstructure characterization and performance integrity investigation of materials. This two-day conference brought together scientists and engineers from New Zealand, Australia, Hong Kong, France, and the United Kingdom. Undoubtedly, this diverse group of participants brought a very international flair to the proceedings which also featured original research papers on areas such as Materials processing; Microstructure characterisation and microanalysis; Mechanical response at different length scales, Biomaterials and Material Structural integrity. There were a total of 10 invited speakers, 16 paper presentations, and 14 poster presentations. Consequently, the presentations were carefully considered by the scientific committee and participants were invited to submit full papers for this volume. All the invited paper submissions for this volume have been peer reviewed by experts in the various fields represented in this conference, this in accordance to the expected standards of the journal's Peer review policy for IOP Conference Series: Materials Science and Engineering. The works in this publication consists of new and original research as well as several expert reviews of current state-of-the art technologies and scientific developments. Knowing some of the real constraints on hard-copy publishing of high quality, high resolution images, the editors are grateful to IOP Publishing for this opportunity to have the papers from this conference published on the online open-access platform. Listed in this volume are papers on a range of topics on materials research, including Ferguson's high strain

  3. Long term materials test program. Quarterly report, April-June 1983

    SciTech Connect

    Not Available

    1984-01-01

    Corrosion and erosion/corrosion testing of gas turbine materials in the effluent from a pressurized fluidized bed coal combustor continues under the Long Term Materials Test program. Two 1000-hour erosion/corrosion screening tests of twelve candidate gas turbine vane and blade base alloys and a variety of protective coating systems have been completed. Test conditions included 1350/sup 0/F, 800 to 900 ft/s and particulate loadings of 30 to 90 ppM. Erosion/corrosion degradation rates of 1 to 4 mils/1000 hours were observed with corrosion predominant in areas of particle impaction. FeCrAlY, CoCrAlY and rhodium aluminide coatings show significantly better resistance to degradation than unprotected base alloys, aluminide or platinum-aluminide diffusion coatings.

  4. Processing of materials for uniform field emission

    DOEpatents

    Pam, Lawrence S.; Felter, Thomas E.; Talin, Alec; Ohlberg, Douglas; Fox, Ciaran; Han, Sung

    1999-01-01

    This method produces a field emitter material having a uniform electron emitting surface and a low turn-on voltage. Field emitter materials having uniform electron emitting surfaces as large as 1 square meter and turn-on voltages as low as 16V/.mu.m can be produced from films of electron emitting materials such as polycrystalline diamond, diamond-like carbon, graphite and amorphous carbon by the method of the present invention. The process involves conditioning the surface of a field emitter material by applying an electric field to the surface, preferably by scanning the surface of the field emitter material with an electrode maintained at a fixed distance of at least 3 .mu.m above the surface of the field emitter material and at a voltage of at least 500V. In order to enhance the uniformity of electron emission the step of conditioning can be preceeded by ion implanting carbon, nitrogen, argon, oxygen or hydrogen into the surface layers of the field emitter material.

  5. Processing of materials for uniform field emission

    DOEpatents

    Pam, L.S.; Felter, T.E.; Talin, A.; Ohlberg, D.; Fox, C.; Han, S.

    1999-01-12

    This method produces a field emitter material having a uniform electron emitting surface and a low turn-on voltage. Field emitter materials having uniform electron emitting surfaces as large as 1 square meter and turn-on voltages as low as 16V/{micro}m can be produced from films of electron emitting materials such as polycrystalline diamond, diamond-like carbon, graphite and amorphous carbon by the method of the present invention. The process involves conditioning the surface of a field emitter material by applying an electric field to the surface, preferably by scanning the surface of the field emitter material with an electrode maintained at a fixed distance of at least 3 {micro}m above the surface of the field emitter material and at a voltage of at least 500V. In order to enhance the uniformity of electron emission the step of conditioning can be preceded by ion implanting carbon, nitrogen, argon, oxygen or hydrogen into the surface layers of the field emitter material. 2 figs.

  6. Anaerobic processing of low-rank coals. Quarterly progress report, July 1--September 30, 1992

    SciTech Connect

    Jain, M.K.; Narayan, R.; Han, O.

    1992-12-31

    The overall goal of this project is to find biological methods to remove carboxylic functionalities from low-rank coals and to assess the properties of the modified coal towards coal liquefaction. The main objectives for this quarter were: (i) continuation of microbial consortia maintenance and completion of coal decarboxylation using batch reactor system, (ii) decarboxylation of model polymer, (iii) characterization of biotreated coals, and (iv) microautoclave liquefaction of the botreated coal. Progress is reported on the thermogravimetric analysis of coal biotreated in the absence of methanogens and under 5% hydrogen gas exhibits increased volatile carbon to fixed carbon ratio; that the microbial consortia developed on coal are being adapted to two different model polymers containing free carboxylic groups to examine decarboxylation ability of consortium; completion of experiments to decarboxylate two model polymers, polyacrylic acid and polymethyl methacrylate, have been completed; that the biotreated coal showed increase in THF-solubles.

  7. Materials research for the clean utilization of coal. Quarterly progress report, January-March 1981

    SciTech Connect

    Not Available

    1981-01-01

    Data Center personnel have received training in the use of the new Data Base Management System (DBMS). The Failure Information Data Base has been transferred to the new DBMS and is now operative on it. The normal activities of the Data Center have proceeded, especially with regard to production of the book of data for materials for coal gasification. This report describes the twelve station creep facility and presents data obtained on fused-cast-alumina and hot-pressed silicon carbide.

  8. Materials for Conoco zinc chloride hydrocracking process

    SciTech Connect

    Baylor, V.B.; Keiser, J.R.; DeVan, J.H.

    1980-01-01

    Use of zinc chloride to augment hydrogenation of coal and yield a high-octane gasoline product is the most significant feature of a coal liquefaction process being developed by Conoco Coal Development Company. The zinc chloride catalyst is regenerated in a fluidized sand bed, where the spent melt is mixed with air and hydrogen chloride at about 1000/sup 0/C. Recovery is completed at 370/sup 0/C in a condenser, where the zinc chloride is collected and the oxygen and sulfur are separated as H/sub 2/O and SO/sub 2/. The economic viability of the entire process is highly dependent on almost complete recovery of the zinc chloride. The severe environmental conditions of this recovery process cause unique materials problems. Although high-temperature oxidation and sulfidation are being studied in related programs, suitable materials to resist their combined effects along with those of chlorides have not yet been specifically addressed. Common engineering materials, such as the austenitic stainless steels and many nickel-base alloys, are unsuitable because of their inability to tolerate the elevated temperatures and sulfidation, respectively. The objectives of this task are to screen various metallic and ceramic materials for resistance to the zinc chloride recovery system environment and to determine the nature of the attack by exposing coupons to the simulated environment in the laboratory.

  9. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 1--November 30, 1997

    SciTech Connect

    1997-12-31

    In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. This document summarizes the Phase 2 accomplishments to date along with the major accomplishments from Phase 1.

  10. Fuel cell applied research: electrocatalysis and materials. Quarterly report, April 1-June 30, 1979

    SciTech Connect

    Srinivasan, S.; Isaacs, H.S.; McBreen, J.; O'Grady, W.E.; Olender, H.; Olmer, L.J.; Schouler, E.J.L.; Yang, C.Y.; Taylor, E.J.

    1980-01-01

    Topics studied include: (1) oxygen reduction and cyclic voltammetry on carbon supported platinum electrodes in 85% H/sub 3/PO/sub 4/; (2) oxygen reduction on platinum in 85% H/sub 3/PO/sub 4/ with small additions of trifluoromethane sulfonic acid or trifluoracetic acid; (3) overpotential characteristics of electrodes at interfaces with solid oxide electrolytes; and (4) oxygen diffusion through interconvection material in high temperature solid electrolyte fuel cells. Also, studies of phosphoric acid and molten carbonate fuel cell technologies are surveyed. (WHK)

  11. Gasoline from natural gas by sulfur processing. Quarterly technical progress report No. 2, October 1, 1993--December 31, 1993

    SciTech Connect

    Erekson, E.J.; Miao, F.Q.

    1994-02-01

    This report presents the work performed at the Institute of Gas Technology (IGT) during the second program quarter from October 1, 1993 to December 31, 1993, under Department of Energy (DOE) Contract No. DE-AC22-93PC92114. This program has co-ordinated funding for Task 1 from IGT`s Sustaining Membership Program (SMP), while DOE is funding Tasks 2--8. Progress in all tasks are reported. The overall objective of this research project is to develop a catalytic process to convert natural gas to liquid transportation fuels. The process consists of two steps that each utilize catalysts and sulfur containing intermediates: (1) to convert natural gas to CS{sub 2} and (2) to convert CS{sub 2} to gasoline range liquids. Experimental data will be generated to demonstrate the potential of catalysts and the overall process. During this quarter, progress in the following areas has been made. An existing unit at IGT was modified to accommodate the sulfur feedstocks and the higher temperatures (>1300{degree}K) required for studying the reactions of hydrogen sulfide and methane as proposed in Tasks 2--5. An HP 5890 gas chromatograph with a TCD (thermal conductivity detector) for detecting fixed gases including hydrogen and an FPD (flame photometric detector) for detecting sulfur compounds was purchased using SMP funds and has been installed and calibrated. A total of seventy runs on MoS{sub 2}, WS{sub 2}, ZrS{sub 2} catalysts as well as quartz wool were performed. As high as 61% H{sub 2}S conversion was observed.

  12. Early space experiments in materials processing

    NASA Technical Reports Server (NTRS)

    Naumann, R. J.

    1979-01-01

    A comprehensive survey of the flight experiments conducted in conjunction with the United States Materials Processing in Space Program is presented. Also included are a brief description of the conditions prevailing in an orbiting spacecraft and the research implications provided by this unique environment. What was done and what was learned are summarized in order to serve as a background for future experiments. It is assumed that the reader has some knowledge of the physical sciences but no background in spaceflight experimentation or in the materials science per se.

  13. Long term materials test program. Quarterly report, October-December 1983

    SciTech Connect

    Not Available

    1984-01-01

    The long-term exposure of gas turbine vane and blade base alloys and a variety of protective coating systems to the effluent from a pressurized fluidized bed coal combustor has reached 4398 hours. After 4053 hours, FeCrAlY overlay coatings and platinum/rhodium-aluminide pack diffusion coatings show excellent resistance to corrosion attack at 1500/sup 0/F. Cobalt-base coatings are somewhat more susceptible to hot corrosion, and the unprotected nickel and cobalt-base alloys are most susceptible to corrosion, although corrosion rates have decreased to less than 1 mil/1000 hours for all materials at 1500/sup 0/F; i.e., corrosion penetration data is evolving parabolically. The three-stage cyclone cleanup system became severely distorted after approximately 5600 hours total service life. Distortion of the cyclones contributed to an increased dust loading to the material test sections, 110 to 250 ppM versus normal loadings of 30 to 90 ppM, for a period of about 75 hours. This increase in dust loading caused severe erosion of the airfoils in the high-velocity test section. Metal recession ranged 4 to 18 mils of leading edge loss on the impulse airfoils, and 11 to 27 mils of leading edge loss on the reaction airfoils. A new three-stage cyclone system was installed and dust loadings now range from 15 to 45 ppM.

  14. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 15--November 30, 1994

    SciTech Connect

    1997-07-01

    Coal gasification technologies are finding increasing commercial applications for power generation or production of chemical feedstocks. The integrated-gasification-combined-cycle (IGCC) coal conversion process has been demonstrated to be a clean, efficient, and environmentally acceptable method of generating power. However, the gasification process produces relatively large quantities of a solid waste termed slag. Regulatory trends with respect to solid waste disposal, landfill development costs, and public concern make utilization of slag a high-priority issue. Therefore, it is imperative that slag utilization methods be developed, tested, and commercialized in order to offset disposal costs. This project aims to demonstrate the technical and economic viability of the slag utilization technologies developed by Praxis to produce lightweight aggregates (LWA) and ultra-lightweight aggregates (ULWA) from slag in a large-scale pilot operation, followed by total utilization of these aggregates in a number of applications.

  15. The role of the resid solvent in co-processing with finely divided catalysts. Quarterly report, October--December 1992

    SciTech Connect

    Curtis, C.W.

    1992-12-31

    Goal this quarter was to evaluate the reactivity of an anthracene (H-deficient aromatic) and perhydropyrene (H-rich cycloalkane) system to determine if this system is the one desired for the parametric evaluation. Idea was to determine if hydrogen could be transferred from cycloalkane to aromatic in a hydrogen atmosphere, which is always present in coprocessing. This quarter`s work established procedures for performing thermal and catalytic reactions without a solvent, and for analysis of reaction products. Individual thermal and catalytic reactions using anthracene and perhydropyrene were the primary reactions performed this quarter.

  16. Coal combustion: Effect of process conditions on char reactivity. Ninth quarterly technical report, September 1, 1992--December 1, 1993

    SciTech Connect

    Zygourakis, K.

    1993-12-31

    Our efforts during the past quarter focused on the development of an image processing technique for characterizing the macropore structure of chars produced from Illinois No. 6 coal. Pyrolysis experiments were carried out in a microscope-stage reactor in inert and reacting atmospheres and at various pyrolysis heating rates. Particles from several pyrolysis runs were embedded in an epoxy resin block and polished sections . were prepared. Digital images of char particle cross-sections were acquired and analyzed to measure the structural properties of the chars. The macropore analysis procedure is presented here in detail. Future reports will present the data showing the effects of pyrolysis conditions on the macropore structure of Illinois No. 6 chars.

  17. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 11, April 1992--June 1992

    SciTech Connect

    Harrison, D.P.

    1992-08-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Phase I research, which utilized an electrobalance reactor, was completed during the previous quarter and final experimental results have been reported. Phase II research involves a switch from the electrobalance reactor to a laboratory-scale fixed-bed reactor having feed and product gas analysis capability. Initial effort during Phase II has been limited to project planning including the design and construction of the fixed-bed reactor, developing specifications for gas analysis, and ordering the gas chromatograph system. These activities are described in the present report.

  18. 76 FR 72902 - Materials Processing Equipment Technical Advisory Committee;

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-28

    ... Bureau of Industry and Security Materials Processing Equipment Technical Advisory Committee; Notice of Partially Closed Meeting The Materials Processing Equipment Technical Advisory Committee (MPETAC) will meet... controls applicable to materials processing equipment and related technology. Agenda Open Session...

  19. Limited reaction processing for semiconductor materials preparation

    NASA Astrophysics Data System (ADS)

    Hoyt, J. L.

    1991-07-01

    Limited Reaction Processing (LRP) is a layer deposition technique based upon a combination of rapid thermal processing (RTP) and chemical vapor deposition. The versatility of LRP was shwon in research on epitaxial growth in three different materials systems. Research was spurred at several other laboratories in the area of epitaxial growth and applications involving RTP techniques, particularly in the Si(1-x)Ge(x) materials system. The first CVD grown Si/Si(1-x)Ge(x) heterojunction bipolar transistors were fabricated using this technique, with maximum oscillation frequencies on the order of 40 GHz. In the III-V area, arsine alternative sources were explored for GaAs expitaxy which greatly improve the safety of MOCVD. A new atomic layer growth technique was developed by combining LRP with an alternating gas pulse method.

  20. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1993--December 1993

    SciTech Connect

    1994-01-30

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing the system modification installation designs, completing the TSCA ash testing, and conducting additional industry funded testing. Final detailed installation designs for the integrated test system configuration are being completed.

  1. Materials processing in space program tasks

    NASA Technical Reports Server (NTRS)

    Mckannan, E. C. (Editor)

    1978-01-01

    A list of active research tasks as of the end of 1978 of the Materials Processing in Space Program of the Office of Space and Terrestrial Applications, involving several NASA Centers and other organizations is reported. An overview of the program scope for managers and scientists in industry, university and government communities is provided. The program, its history, strategy and overall goal; the organizational structures and people involved; and each research task are described. Tasks are categorized by ground based research according to four process areas. Cross references to the performing organizations and principal investigators are provided.

  2. Tubular filamentation for laser material processing.

    PubMed

    Xie, Chen; Jukna, Vytautas; Milián, Carles; Giust, Remo; Ouadghiri-Idrissi, Ismail; Itina, Tatiana; Dudley, John M; Couairon, Arnaud; Courvoisier, Francois

    2015-01-01

    An open challenge in the important field of femtosecond laser material processing is the controlled internal structuring of dielectric materials. Although the availability of high energy high repetition rate femtosecond lasers has led to many advances in this field, writing structures within transparent dielectrics at intensities exceeding 10(13) W/cm(2) has remained difficult as it is associated with significant nonlinear spatial distortion. This letter reports the existence of a new propagation regime for femtosecond pulses at high power that overcomes this challenge, associated with the generation of a hollow uniform and intense light tube that remains propagation invariant even at intensities associated with dense plasma formation. This regime is seeded from higher order nondiffracting Bessel beams, which carry an optical vortex charge. Numerical simulations are quantitatively confirmed by experiments where a novel experimental approach allows direct imaging of the 3D fluence distribution within transparent solids. We also analyze the transitions to other propagation regimes in near and far fields. We demonstrate how the generation of plasma in this tubular geometry can lead to applications in ultrafast laser material processing in terms of single shot index writing, and discuss how it opens important perspectives for material compression and filamentation guiding in atmosphere. PMID:25753215

  3. Tubular filamentation for laser material processing

    PubMed Central

    Xie, Chen; Jukna, Vytautas; Milián, Carles; Giust, Remo; Ouadghiri-Idrissi, Ismail; Itina, Tatiana; Dudley, John M.; Couairon, Arnaud; Courvoisier, Francois

    2015-01-01

    An open challenge in the important field of femtosecond laser material processing is the controlled internal structuring of dielectric materials. Although the availability of high energy high repetition rate femtosecond lasers has led to many advances in this field, writing structures within transparent dielectrics at intensities exceeding 1013 W/cm2 has remained difficult as it is associated with significant nonlinear spatial distortion. This letter reports the existence of a new propagation regime for femtosecond pulses at high power that overcomes this challenge, associated with the generation of a hollow uniform and intense light tube that remains propagation invariant even at intensities associated with dense plasma formation. This regime is seeded from higher order nondiffracting Bessel beams, which carry an optical vortex charge. Numerical simulations are quantitatively confirmed by experiments where a novel experimental approach allows direct imaging of the 3D fluence distribution within transparent solids. We also analyze the transitions to other propagation regimes in near and far fields. We demonstrate how the generation of plasma in this tubular geometry can lead to applications in ultrafast laser material processing in terms of single shot index writing, and discuss how it opens important perspectives for material compression and filamentation guiding in atmosphere. PMID:25753215

  4. Computational Modeling in Structural Materials Processing

    NASA Technical Reports Server (NTRS)

    Meyyappan, Meyya; Arnold, James O. (Technical Monitor)

    1997-01-01

    High temperature materials such as silicon carbide, a variety of nitrides, and ceramic matrix composites find use in aerospace, automotive, machine tool industries and in high speed civil transport applications. Chemical vapor deposition (CVD) is widely used in processing such structural materials. Variations of CVD include deposition on substrates, coating of fibers, inside cavities and on complex objects, and infiltration within preforms called chemical vapor infiltration (CVI). Our current knowledge of the process mechanisms, ability to optimize processes, and scale-up for large scale manufacturing is limited. In this regard, computational modeling of the processes is valuable since a validated model can be used as a design tool. The effort is similar to traditional chemically reacting flow modeling with emphasis on multicomponent diffusion, thermal diffusion, large sets of homogeneous reactions, and surface chemistry. In the case of CVI, models for pore infiltration are needed. In the present talk, examples of SiC nitride, and Boron deposition from the author's past work will be used to illustrate the utility of computational process modeling.

  5. Fuel cell applied research: electrocatalysis and materials. Quarterly report, October 1-December 31, 1979

    SciTech Connect

    Srinivasan, S.; Isaacs, H.S.; McBreen, J.; O'Grady, W.E.; Olender, H.; Olmer, L.J.; Schouler, E.J.L.; Kordesch, K.V.

    1980-05-01

    Research on electrocatalysis of phosphoric acid fuel cell reactions is reported. Five types of carbon obtained from Cabot Laboratories (Cabot designation of carbons - Monarch 1300, CSX 98, Mogul L, Vulcan XC-72R and Regan 660R) were compared as supports for platinum electrocatalysts. Experiments were conducted to determine the wetting characteristics of the carbons on the electrocatalytic activity of supported platinum for oxygen reduction. The latter was investigated by a cyclic voltammetry technique. The changes in the electrochemically active surface areas on increasing the temperature from 25/sup 0/ to 135/sup 0/C and after carrying out oxygen reduction were measured from the hydrogen desorption charge in the cyclic voltammograms. Also, research on electrode kinetics in high-temperature solid electrolyte fuel cells is described. The influence of electrode material on oxygen reduction kinetics and the reaction mechanism on platinum at interfaces with solid electrolytes were investigated. Direct current and alternating current impedance techniques were used. Studies on the oxidation of H/sub 2/ on platinum and gold interfaces with the zirconia electrolyte interface were begun. Experiments on single contact ball electrodes of platinum were used. Slow potential sweep techniques (scan rate 5 mV/sec) were used. Results are presented and discussed. (WHK)

  6. Long Term Materials Test Program. Quarterly report, July-September 1983

    SciTech Connect

    Not Available

    1984-04-01

    Corrosion and erosion/corrosion testing of gas turbine vane and blade base alloys and a variety of protective coating systems under the Long Term Materials Test program has surpassed 3400 hours. The PFBC facility at Malta, New York continues to show an exceptionally high degree of reliability and consistency in performance. Operating conditions include a 1650/sup 0/F bed temperature at 10 atmospheres pressures utilizing Pittsburgh No. 8 coal and a low alkali dolomite sulfur sorbent. After 2687 hours, unprotected nickel and cobalt base vane and blade alloys generally experienced corrosion rates of 1 to 2 mils/1000 hours at metal temperatures of 1100, 1300, and 1500/sup 0/F. Precious metal aluminide and MCrAlY coatings continue to show excellent corrosion resistance (<0.5 mils/1000 hrs) at 1500/sup 0/F, but are susceptible to varying degrees of pitting attack at 1100/sup 0/ and 1300/sup 0/F. Erosion/corrosion degradation rates at 800 to 900 fps., 1350/sup 0/F and less than 100 ppM dust loading ranged from 1 to 4 mils/1000 hours with corrosion predominately concentrated in areas of particle impaction indicating an erosion/corrosion synergism.

  7. Program to discover materials suitable for service under hostile conditions obtaining in equipment for the gasification of coal and other solid fuels. Quarterly progress report, January 1, 1980-March 31, 1980

    SciTech Connect

    Schaefer, A.O.

    1980-08-19

    This report describes in general the progress on a program under the direction of The Metal Properties Council, Inc., designed to screen materials for use in such plants with respect to the various unique corrosive environments obtaining therein; and, finally, to provide useful corrosion data as well as reliable information on other properties needed for the design, construction and operation of such plants. Previous reports have indicated that this program was pursued in seven phases. Phase VII was concerned with materials for use in processes for the liquefaction of coals, whereas Phases I through VI were all concerned with gasification processes. Phase VII is now covered by a separate contract (No. DE-AC01-79ET13546). It will henceforth be reported separately, and this report will cover six phases only. A summary of achievements during the first quarter of calendar 1980 is given.

  8. Utilization of lightweight materials made from coal gasification slags. Quarterly report, March 1--May 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of lightweight aggregates (LWA) and ultra-lightweight (ULWA) from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. The following significant events occurred during this reporting period: testing of slag-based lightweight aggregates for roof tile and concrete applications.

  9. Utilization of lightweight materials made from coal gasification slags. Quarterly report, December 1994--February 1995

    SciTech Connect

    1995-03-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, this process generates large amounts of solid waste, consisting of vitrified ash (slag) along with some unconverted carbon, which is disposed of as solid waste. The objectives of this project is to demonstrate the technical and economic viability of slag utilization technologies for commercial production of lightweight aggregates (LWA) and ultra-lightweight aggregates (ULWA) from slag and to test the suitability of these aggregates for various applications. The scheduled date for completing Phase I, which includes production of LWA and ULWA from slag at the large pilot-scale, is 14 December 1995. The scheduled start date for Phase II, which involves commercial utilization of these aggregates in a number of applications, is 15 December 1995, and the scheduled completion date of the project is 14 March 1997.

  10. Supercritical fluid reactions for coal processing. Quarterly progress report, October 1, 1995--December 31, 1995

    SciTech Connect

    Eckert, C.A.

    1995-12-31

    The goal of this work is to design benign solvent/cosolvent systems for reactions which will achieve optimum desulfurization and/or denitrogenation in the pre-treatment of coal or coal liquids. Supercritical fluids present excellent opportunities for the pre- treatment of coal, hence we shall utilize supercritical fluids (SCF) as a reaction medium. The specific objectives of this work are three fold. The first objective is the quantification of the intermolecular interactions affecting reaction transition states in SCF`s via kinetic measurements using well characterized Diels-Alder reactions. The second objective is the characterization of the thermodynamics of the reacting systems. From the thermodynamics of the reacting species detailed information about the transition state may be determined. The third objective is the development of molecular level mathematical models using the results from the first two objectives. The models shall be developed using both an equation of state approach and linear solvation energy relationships with solvatochromic parameters. During this quarter, the solubility of the nitrogen bearing dienophile 4-phenyl-1,2,4-triazoline-3,5-dione (PTAD) has been measured as a function of pressure at 40 C, with the exception of points at 2500 psig and 3000 psig. When collection of these last points has been accomplished, the collection of all preliminary data needed to begin kinetic studies of the Diels-Alder reaction between PTAD and anthracene at 40 C in supercritical CO{sub 2} will be complete.

  11. Salmonella prevalence and characterization in a free-range pig processing plant: tracking in trucks, lairage, slaughter line and quartering.

    PubMed

    Hernández, Manuela; Gómez-Laguna, Jaime; Luque, Inmaculada; Herrera-León, Silvia; Maldonado, Alfonso; Reguillo, Lucía; Astorga, Rafael J

    2013-03-01

    New consumer tendencies are focused on products derived from systems which allow both a high animal welfare condition and a high food safety level. However, sometimes animal welfare regulations make the adoption of adequate bio-security measures difficult, representing a barrier for animal health and food safety. Thus the aim of this study was to determine the prevalence of Salmonella at different points of the pig slaughtering process (Trucks, Lairage, Slaughter line and Quartering, TLSQ) from pigs reared in free-range systems. From eight samplings a total of 126 Salmonella isolates out of 1160 different samples were recovered (10.86%). The highest percentage of isolates was detected at the points of pre-scalding (29/80, 36.25%), trucks (13/56, 23.21%), cecal contents (17/80, 21.25%), tonsils (14/80, 17.50%), ileocecal lymph nodes (13/80, 16.25%) and lairage (9/64, 14.06%). Furthermore, eighteen isolates were obtained from different environmental samples from slaughter line and quartering plant (knives and surface of tables) (5.63%) and three isolates at the quartering plant samples (ham, shoulder and loin) (3.75%). Fourteen different serotypes were isolated: Bredeney, Rissen, Derby, Typhimurium, Montevideo, Israel, Anatum, Emek, Monophasic Salmonella Typhimurium (mST), Choleraesuis, Durban, Kentucky, London and Sandiego. S. Typhimurium phage types U311, 193, 104b and UT were identified. Moreover, mST strain was phage typed as U311. From TLSQ1, TLSQ2 and TLSQ4, different strains of S. Derby, S. Rissen and S. Bredeney serotypes were isolated from pig and environmental samples, pointing to a potential cross contamination. Molecular typing (Pulsed-Field Gel Electrophoresis, PFGE) of these strains confirmed the cross contamination. In the remaining samplings, different serotypes were obtained in each sampled point of the chain, assuming that the isolated serotypes belonged to different epidemiological origins. Our results show the isolation of different serotypes of

  12. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, April 1993--June 1993

    SciTech Connect

    Not Available

    1993-07-30

    Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a ``Coal-Fired Combustion System for Industrial Process Heating Applications`` is project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the designs of the remaining major components of the integrated system were completed and the equipment was ordered. DOE has elected to modify the scope of the existing R&D program being conducted under this contract to include testing of a simulated TSCA incinerator ash. The modification will be in the form of an additional Task (Task 8 -- TSCA Ash Testing) to the original Statement of Work.

  13. A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, April 1--June 30, 1995

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1995-09-01

    The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. The paper describes activities carried out this quarter. 11 refs., 21 figs., 17 tabs.

  14. A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, January 1, through March 31, 1995

    SciTech Connect

    1995-05-01

    The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. Accomplishments for this quarter are described.

  15. Femtosecond laser processing of fuel injectors - a materials processing evaluation

    SciTech Connect

    Stuart, B C; Wynne, A

    2000-12-16

    Lawrence Livermore National Laboratory (LLNL) has developed a new laser-based machining technology that utilizes ultrashort-pulse (0.1-1.0 picosecond) lasers to cut materials with negligible generation of heat or shock. The ultrashort pulse laser, developed for the Department of Energy (Defense Programs) has numerous applications in operations requiring high precision machining. Due to the extremely short duration of the laser pulse, material removal occurs by a different physical mechanism than in conventional machining. As a result, any material (e.g., hardened steel, ceramics, diamond, silicon, etc.) can be machined with minimal heat-affected zone or damage to the remaining material. As a result of the threshold nature of the process, shaped holes, cuts, and textures can be achieved with simple beam shaping. Conventional laser tools used for cutting or high-precision machining (e.g., sculpting, drilling) use long laser pulses (10{sup -8} to over 1 sec) to remove material by heating it to the melting or boiling point (Figure 1.1a). This often results in significant damage to the remaining material and produces considerable slag (Figure 1.2a). With ultrashort laser pulses, material is removed by ionizing the material (Figure 1.1b). The ionized plasma expands away from the surface too quickly for significant energy transfer to the remaining material. This distinct mechanism produces extremely precise and clean-edged holes without melting or degrading the remaining material (Figures 1.2 and 1.3). Since only a very small amount of material ({approx} <0.5 microns) is removed per laser pulse, extremely precise machining can be achieved. High machining speed is achieved by operating the lasers at repetition rates up to 10,000 pulses per second. As a diagnostic, the character of the short-pulse laser produced plasma enables determination of the material being machined between pulses. This feature allows the machining of multilayer materials, metal on metal or metal on

  16. Materials and processes for space shuttle's engines

    NASA Technical Reports Server (NTRS)

    Lewis, J. R.

    1975-01-01

    It is pointed out that over 50 different alloys are used in construction of the space shuttle main engines (SSME). Primary construction of the SSME is by welding or brazing of wrought and cast components. Welding processes involve both gas tungsten-arc welds and electron-beam welds. Electroforming has been developed as a process to fabricate and bond structural members for the SSME. Important aspects in the selection of materials and processes are related to weight saving considerations and the high-pressure hydrogen environment. Special problems and their solution in the case of various engine components are discussed, giving attention to the oxidizer preburner, the high pressure oxidizer turbopump, and the heat exchanger.

  17. Process Research of Polycrystalline Silicon Material (PROPSM)

    NASA Technical Reports Server (NTRS)

    Culik, J. S.

    1984-01-01

    A passivation process (hydrogenation) that will improve the power generation of solar cells fabricated from presently produced, large grain, cast polycrystalline silicon (Semix), a potentially low cost material are developed. The first objective is to verify the operation of a DC plasma hydrogenation system and to investigate the effect of hydrogen on the electrical performance of a variety of polycrystalline silicon solar cells. The second objective is to parameterize and optimize a hydrogenation process for cast polycrystalline silicon, and will include a process sensitivity analysis. The sample preparation for the first phase is outlined. The hydrogenation system is described, and some early results that were obtained using the hydrogenation system without a plasma are summarized. Light beam induced current (LBIC) measurements of minicell samples, and their correlation to dark current voltage characteristics, are discussed.

  18. Materials processing in space program tasks

    NASA Technical Reports Server (NTRS)

    Pentecost, E. (Compiler)

    1982-01-01

    Active research areas as of the end of the fiscal year 1982 of the Materials Processing in Space Program, NASA-Office of Space and Terrestrial Applications, involving several NASA centers and other organizations are highlighted to provide an overview of the program scope for managers and scientists in industry, university, and government communities. The program is described as well as its history, strategy and overall goal; the organizational structures and people involved are identified and each research task is described together with a list of recent publications. The tasks are grouped into four categories: crystal growth; solidification of metals, alloys, and composites; fluids, transports, and chemical processes; and ultrahigh vacuum and containerless processing technologies.

  19. Processes and Materials for Organic Photovoltaics

    NASA Astrophysics Data System (ADS)

    Cox, Marshall

    The field of organic photovoltaics is driven by the desire for better and cheaper solar cells. While showing much promise, current generations of organic photovoltaic (OPV) devices do not exhibit properties that are suited for wide scale commercialization. While much research has been dedicated towards this goal, more yet needs to be done before it can be clear whether this is an achievable goal. This thesis describes new materials investigations for higher efficiency better stability organic photovoltaics, as well as new processes that broaden the application and fabrication space for these devices. The application of electro-polymerization, a deposition process, towards organic thin-film fabrication is discussed. This novel process for OPVs is followed by an analysis of new and interesting materials for OPV devices, including a higher efficiency hole-transporting material, and two hole-transporting molecules that exhibit self-assembly during OPV fabrication. The results of these investigations indicate the possibility for increased fabrication freedom and control, molecular species design that could allow higher efficiency devices, as well as indications of the role that molecular interactions in OPV heterojunctions play. In addition, the possibilities of integrating graphene, the two-dimensional form of carbon, into OPV architectures is discussed. A new process for graphene transfer that allows the integration of graphene into chemically and physically more fragile systems including those composed of small molecule semiconductors is described and experimentally verified. Graphene is then integrated as a cathode in OPVs, and a modeling and experimental investigation is performed to evaluate the potential for integrating graphene as a recombination layer in tandem OPVs. Based on this investigation, the integration of graphene into tandem OPVs could enable higher efficiency devices and significantly broadened architectural freedom for tandem fabrication.

  20. Evaluation of nonaqueous processes for nuclear materials

    SciTech Connect

    Musgrave, B.C.; Grens, J.Z.; Knighton, J.B.; Coops, M.S.

    1983-12-01

    A working group was assigned the task of evaluating the status of nonaqueous processes for nuclear materials and the prospects for successful deployment of these technologies in the future. In the initial evaluation, the study was narrowed to the pyrochemical/pyrometallurgical processes closely related to the processes used for purification of plutonium and its conversion to metal. The status of the chemistry and process hardware were reviewed and the development needs in both chemistry and process equipment technology were evaluated. Finally, the requirements were established for successful deployment of this technology. The status of the technology was evaluated along three lines: (1) first the current applications were examined for completeness, (2) an attempt was made to construct closed-cycle flow sheets for several proposed applications, (3) and finally the status of technical development and future development needs for general applications were reviewed. By using these three evaluations, three different perspectives were constructed that together present a clear picture of how complete the technical development of these processes are.

  1. Manned Spacecraft Requirements for Materials and Processes

    NASA Technical Reports Server (NTRS)

    Vaughn, Timothy P.

    2006-01-01

    A major cause of project failure can be attributed to an emphasized focus on end products and inadequate attention to resolving development risks during the initial phases of a project. The initial phases of a project, which we will call the "study period", are critical to determining project scope and costs, and can make or break most projects. If the requirements are not defined adequately, how can the scope be adequately determined, also how can the costs of the entire project be effectively estimated, and how can the risk of project success be accurately assessed? Using the proper material specifications and standards and incorporating these specifications and standards in the design process should be considered inherently crucial to the technical success of a project as just as importantly, crucial to the cost and schedule success. This paper will intertwine several important aspects or considerations for project success: 1) Characteristics of a "Good Material Requirement"; 2) Linking material requirements to the implementation of "Design for Manufacturing"; techniques and 3) The importance of decomposing materials requirements during the study phase/development phase to mitigate project risk for the maturation of technologies before the building of hardware.

  2. Development of the Selective Hydrophobic Coagulation process. Seventh quarterly technical progress report, April 1, 1993--June 30, 1993

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.

    1993-11-01

    A novel technique for selectively coagulating and separating coal from dispersed mineral matter has been developed at Virginia Tech. The process, known as Selective Hydrophobic Coagulation (SHC), has been studied under the sponsorship of the US Department of Energy since 1986 (Contracts DE-AC22-86PC91221 and DE-AC22-90PC90174). The SHC process differs from oil agglomeration, shear flocculation, polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. Often, simple pH control is all that is required to (i) induce the coagulation of coal particles, and (ii) effectively disperse particles of mineral matter. When the coal is superficially oxidized, a small dosage of reagents may be used to promote coagulation. During the quarter, work was completed on the development of the hydrophobic interaction energy function (Subtask 2.1) and the extended DLVO equation (Subtask 2.2.). Work to predict optimum operating conditions using the extended DLVO equation (Subtask 2.3) is underway. In Task 3 -- Process Development, work was completed on the study to determine the effect of mixing on coagula growth (Subtask 3.2) and on the use of column flotation for the recovery of coal coagula (subtask 3.3.4). Work is underway on the use of the lamella thickener and filter for the recovery of coagula (Subtasks 3.3.1 and 3.3.2).

  3. Development of the Selective Hydrophobic Coagulation process. Fifth quarterly technical progress report, October 1, 1992--December 30, 1992

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.

    1992-12-31

    A novel technique for selectively coagulating and separating coal from dispersed mineral matter has been developed at Virginia Tech. The process, Selective Hydrophobic Coagulation (SHC), has been studied since 1986 under the sponsorship of the US Department of Energy (Contracts AC22-86PC91221 and AC22-90PC90174). The SHC process differs from oil agglomeration, shear or polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. In most cases, simple pH control is all that is required to (1) induce the coagulation of coal particles and (2) effectively disperse particles of mineral matter. If the coal is oxidized, a small dosage of reagents can be used to enhance the process. During the quarter, the Anutech Mark IV surface force apparatus was used to generate surface force-distance data for the mica/dodecylamine hydrochloride system (Task 2.1.1). Work to characterize the hydrophobicity of this system and the mica/DDOA{sup {minus}} system was also initiated (Task 2.1.2). In Task 3, the mixing/coagulation characteristics of a small Kenics static mixer/agitation system have been investigated (Task 3.2.1), a lamella thickener for the recovery of coagula has been built (Task 3.3.1), and the test program for the recovery of coagula by column flotation has been initiated (Task 3.3.4).

  4. Development of the selective hydrophobic coagulation process. Fourth quarterly technical progress report, July 1, 1992--September 30, 1992

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.

    1992-12-31

    A novel technique for selectively coagulating and separating coal from dispersed mineral matter has been developed at Virginia Tech. The process, Selective Hydrophobic Coagulation (SHC), has been studied since 1986 under the sponsorship of the US Department of Energy. The SHC process differs from oil agglomeration, shear or polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. In most cases, simple pH control is all that is required to (i) induce the coagulation of coal particles and (ii) effectively disperse particles of mineral matter. If the coal is oxidized, a small dosage of reagents can be used to enhance the process. The technical work program was initiated on July 1, 1992. Force-distance curves were generated for DDOA Br-coated mica surfaces in water and used to calculate hydrophobicity constants and decay lengths for this system; and a new device for the measurement of water contact angles, similar to the Wilhelmy plate balance, has been built 225 kg samples of Pittsburgh No. 8 and Elkhom No. 3 seam coals were obtained; a static mixer test facility for the study of coagula growth was set up and was undergoing shakedown tests at the end of the quarter; a bench-scale lamella thickener was being constructed; and preliminary coagula/ mineral separation tests were being conducted in a bench-scale continuous drum filter.

  5. Fischer-Tropsch slurry phase process variations. Quarterly report, January 1, 1986-March 31, 1986

    SciTech Connect

    Satterfield, C.N.; Hanlon, R.; Matsumoto, D.K.

    1986-01-01

    Two principal experiments were conducted, in which synthesis activity, selectivity, and the bulk catalyst composition were monitored for approximately the initial 200 hours on stream. One was performed at 248/sup 0/C (run Fe22) and one at 232/sup 0/C (run Fe27), with an intermediate period at 263/sup 0/C. A third experiment (run Fe24) was conducted at 248/sup 0/C for 22 hours to verify the reproducibility of the initial activity and selectivity results of run Fe22, but no catalyst samples were taken. Four phases of iron were identified in the catalyst, namely ..cap alpha..-Fe, magnetite (Fe/sub 3/O/sub 4/), and two forms of iron carbide. The Moessbauer parameters of these phases agree well with data in the literature of the Quarterly Report for October-December 1985. Some significant observations are as follows: First, the methane selectivity was high for the earlier times on stream, (32 mole% methane) for 0 to 7 hours on stream as compared to 27 mole% for 7 to 22 and 22 to 34 hours on stream. Second, the C/sub 2/-C/sub 7/ product distributions were quite similar for the three time intervals. The value of ..cap alpha.., as determined by the slope of the distribution of the C/sub 3/-C/sub 7/ products, increased only slightly over time, from a value of 0.62 from 0 to 7 hours to a value of 0.64 from 7 to 22 and 22 to 34 hours. Finally, the C/sub 8/-C/sub 14/ fraction increased significantly with time, reflecting the effect of the accumulation and eventual saturation of heavier hydrocarbon products in the reactor. 9 figs. 7

  6. Down Select Report of Chemical Hydrogen Storage Materials, Catalysts, and Spent Fuel Regeneration Processes - May 2008

    SciTech Connect

    Ott, Kevin C.; Linehan, Sue; Lipiecki, Frank; Christopher, Aardahl L.

    2008-05-12

    Chemical Hydrogen Storage Center of Excellence FY2008 Second Quarter Milestone Report: Technical report describing assessment of hydrogen storage materials and progress towards meeting DOE’s hydrogen storage targets.

  7. Skylab materials processing facility experiment developer's report

    NASA Technical Reports Server (NTRS)

    Parks, P. G.

    1975-01-01

    The development of the Skylab M512 Materials Processing Facility is traced from the design of a portable, self-contained electron beam welding system for terrestrial applications to the highly complex experiment system ultimately developed for three Skylab missions. The M512 experiment facility was designed to support six in-space experiments intended to explore the advantages of manufacturing materials in the near-zero-gravity environment of Earth orbit. Detailed descriptions of the M512 facility and related experiment hardware are provided, with discussions of hardware verification and man-machine interfaces included. An analysis of the operation of the facility and experiments during the three Skylab missions is presented, including discussions of the hardware performance, anomalies, and data returned to earth.

  8. Cibachrome testing. [photographic processing and printing materials

    NASA Technical Reports Server (NTRS)

    Weinstein, M. S.

    1974-01-01

    The use of Cibachrome products as a solution to problems encountered when contact printing Kodak film type SO-397 onto Kodak Ektrachrome color reversal paper type 1993 is investigated. A roll of aerial imagery consisting of Kodak film types SO-397 and 2443 was contact printed onto Cibachrome and Kodak materials and compared in terms of color quality, resolution, cost, and compatibility with existing equipment and techniques. Objective measurements are given in terms of resolution and sensitometric response. Comparison prints and transparencies were viewed and ranked according to overall quality and aesthetic appeal. It is recommended that Cibachrome Print material be used in place of Kodak Ektachrome paper because it is more easily processed, the cost is equivalent, and it provides improved resolution, color quality, and image fade resistance.

  9. Microwave processing of materials. Final report

    SciTech Connect

    McMillan, A.D.; Lauf, R.J.; Garard, R.S.

    1997-11-01

    A Cooperative Research and Development Agreement (CRADA) between Lockheed Martin Energy Systems, Inc. (LMES) and Lambda Technologies, Inc. (Lambda) of Raleigh, N.C., was initiated in May 1995. [Lockheed Martin Energy Research, Corp. (LMER) has replaced LMES]. The completion data for the Agreement was December 31, 1996. The purpose of this work is to explore the feasibility of several advanced microwave processing concepts to develop new energy-efficient materials and processes. The project includes two tasks: (1) commercialization of the variable-frequency microwave furnace (VFMF); and (2) microwave curing of polymer composites. The VFMF, whose initial conception and design was funded by the Advanced Industrial Concepts (AIC) Materials Program, will allow us, for the first time, to conduct microwave processing studies over a wide frequency range. This novel design uses a high-power traveling wave tube (TWT) originally developed for electronic warfare. By using this microwave source, one can not only select individual microwave frequencies for particular experiments, but also achieve uniform power densities over a large area by the superposition of many different frequencies.

  10. 2010 Membranes: Materials & Processes Gordon Research Conference

    SciTech Connect

    Jerry Lin

    2010-07-30

    The GRC series on Membranes: Materials and Processes have gained significant international recognition, attracting leading experts on membranes and other related areas from around the world. It is now known for being an interdisciplinary and synergistic meeting. The next summer's edition will keep with the past tradition and include new, exciting aspects of material science, chemistry, chemical engineering, computer simulation with participants from academia, industry and national laboratories. This edition will focus on cutting edge topics of membranes for addressing several grand challenges facing our society, in particular, energy, water, health and more generally sustainability. During the technical program, we want to discuss new membrane structure and characterization techniques, the role of advanced membranes and membrane-based processes in sustainability/environment (including carbon dioxide capture), membranes in water processes, and membranes for biological and life support applications. As usual, the informal nature of the meeting, excellent quality of the oral presentations and posters, and ample opportunity to meet many outstanding colleagues make this an excellent conference for established scientists as well as for students. A Gordon Research Seminar (GRS) on the weekend prior to the GRC meeting will provide young researchers an opportunity to present their work and network with outstanding experts. It will also be a right warm-up for the conference participants to join and enjoy the main conference.

  11. Chemistry and Processing of Nanostructured Materials

    SciTech Connect

    Fox, G A; Baumann, T F; Hope-Weeks, L J; Vance, A L

    2002-01-18

    Nanostructured materials can be formed through the sol-gel polymerization of inorganic or organic monomer systems. For example, a two step polymerization of tetramethoxysilane (TMOS) was developed such that silica aerogels with densities as low as 3 kg/m{sup 3} ({approx} two times the density of air) could be achieved. Organic aerogels based upon resorcinol-formaldehyde and melamine-formaldehyde can also be prepared using the sol-gel process. Materials of this type have received significant attention at LLNL due to their ultrafine cell sizes, continuous porosity, high surface area and low mass density. For both types of aerogels, sol-gel polymerization depends upon the transformation of these monomers into nanometer-sized clusters followed by cross-linking into a 3-dimensional gel network. While sol-gel chemistry provides the opportunity to synthesize new material compositions, it suffers from the inability to separate the process of cluster formation from gelation. This limitation results in structural deficiencies in the gel that impact the physical properties of the aerogel, xerogel or nanocomposite. In order to control the properties of the resultant gel, one should be able to regulate the formation of the clusters and their subsequent cross-linking. Towards this goal, we are utilizing dendrimer chemistry to separate the cluster formation from the gelation so that new nanostructured materials can be produced. Dendrimers are three-dimensional, highly branched macromolecules that are prepared in such a way that their size, shape and surface functionality are readily controlled. The dendrimers will be used as pre-formed clusters of known size that can be cross-linked to form an ordered gel network.

  12. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report No. 18, October 1993--December 1993

    SciTech Connect

    Harrison, D.P.

    1994-01-01

    This research project is investigating the technical feasibility of a high-temperature, high-pressure (HTHP) process for the bulk separation of CO{sub 2} from coal-derived gas. Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2}, emissions.

  13. A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, October 1--December 31, 1994

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1995-05-01

    The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. During this quarter, analyses were completed on 65 process samples from representative periods of HRI Run POC-2 in which coal, coal/plastics, and coal/rubber were the feedstocks. A sample of the oil phase of the oil/water separator from HRI Run POC-1 was analyzed to determine the types and concentrations of phenolic compounds. Chemical analyses and microautoclave tests were performed to monitor the oxidation and measure the reactivity of the standard coal (Old Ben Mine No. 1) which has been used for the last six years to determine solvent quality of process oils analyzed in this and previous DOE contracts.

  14. Hazardous materials in aquatic environments of the Mississippi River Basin. Quarterly progress report, July 1, 1995--September 30, 1995

    SciTech Connect

    1995-12-01

    This report is the quarterly progress report for July through September 1995 for work done by Tulane and Xavier Universities under DOE contract number DE-FG01-93-EW53023. Accomplishments for various tasks including administrative activities, collaborative cluster projects, education projects, initiation projects, coordinated instrumentation facility, and an investigators` retreat are detailed in the report.

  15. Solar Energy: Materials, Materials Handling, and Fabrication Processes: Student Material. First Edition.

    ERIC Educational Resources Information Center

    Bolin, William Everet; Orsak, Charles G., Jr.

    Designed for student use in "Materials, Materials Handling, and Fabrication Processes," one of 11 courses in a 2-year associate degree program in solar technology, this manual provides readings, exercises, worksheets, bibliographies, and illustrations for 13 course modules. The manual, which corresponds to an instructor guide for the same course,…

  16. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, April 1--June 30, 1991

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1991-11-01

    Consol R&D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

  17. Coal liquefaction process streams characterization and evaluation. Quarterly technical progresss report, January 1--March 31, 1991

    SciTech Connect

    Brandes, S.D.; Winschel, R.A.; Burke, F.P.; Robbins, G.A.

    1991-09-01

    Consol R&D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

  18. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, October 1--December 31, 1991

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1992-03-01

    CONSOL R&D is conducting a three-year program to characterize process and product streams from direct coal liquefaction process development projects. The program objectives are two-fold: (1) to obtain and provide appropriate samples of coal liquids for the evaluation of analytical methodology, and (2) to support ongoing DOE-sponsored coal liquefaction process development efforts. The two broad objectives have considerable overlap and together serve to provide a bridge between process development and analytical chemistry.

  19. Scale-up of mild gasification to a process development unit. Quarterly report, August--November 1993

    SciTech Connect

    Campbell, J.A.L.; Carty, R.H.; Foster, H.

    1994-03-01

    The overall objective of this project is to develop the IGT Mild-Gasification (MILDGAS) process for near-term commercialization. The specific objectives of the program are to: design, construct, and operate a 24-tons/day adiabatic process development unit (PDU) to obtain process performance data suitable for further design scaleup; obtain large batches of coal-derived co-products for industrial evaluation; prepare a detailed design of a demonstration unit; and develop technical and economic plans for commercialization of the MILDGAS process. The MILDGAS process is a continuous closed system for producing liquid and solid (char) co-products at mild operating conditions up to 50 psig and 1300 F. The 1 ton/hr PDU facility that is to be constructed is comprised of a 2.5-ft ID adiabatic gasifier for the production of gases, coal liquids, and char; a thermal cracker for upgrading of the coal liquids; a three-stage condensation train to condense and store the liquid products; and coal feeding and char handling equipment. The facility will also incorporate support equipment for environmentally acceptable disposal of process waste. This quarter, the authors completed preparation of the draft of the permitting documentation that will be required by the Illinois EPA for the permit to construct the PDU. SIUC`s comments are currently being incorporated into the version of the permitting document that will be submitted to the Illinois EPA. The Environmental Assessment (EA) was prepared by DOE and submitted in September, 1993 to the State of Illinois and the Crab Orchard Wildlife Refuge for comments. Neither organization found any issue with the EA that would prevent construction of the PDU at the proposed site. They did submit comments which are being taken into consideration in revising the EA.

  20. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report No. 15, January 1993--March 1993

    SciTech Connect

    Harrison, D.P.

    1993-04-01

    Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2}. The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2} emissions.

  1. Bench-scale testing of the micronized magnetite process. Third quarterly technical progress report, January 1995--March 1995

    SciTech Connect

    1995-04-29

    The major focus of the project, which is scheduled to occur through December 1995, will be to install and test a 500{number_sign}/hr. fine-coal cleaning circuit at DOE`s Process Research Facility (PRF), located at the Pittsburgh Energy Technology Center (PETC). The circuit will utilize an extremely fine, micron-sized magnetite media and small diameter cyclones to make efficient density separations on minus-28-Mesh coal. The overall objectives of the project are to: Determine the effects of operating time on the characteristics of the recirculating medium in a continuous integrated processing circuit, and subsequently, the sensitivity of cyclone separation performance to the quality of the recirculating medium; and determine the technical and economic feasibility of various unit operations and systems in optimizing the separation and recovery of the micronized magnetite from the coal products. This report contains a short discussion of the project description, objectives, budget, schedule, and teaming arrangement. The final section contains an outline of the specific project goals for the next quarterly reporting period.

  2. Measurement and modeling of advanced coal conversion processes. Twenty-second quarterly report, January 2, 1992--March 31, 1992

    SciTech Connect

    Solomon, P.R.; Serio, M.A.; Hamblen, D.G.; Smoot, L.D.; Brewster, B.S.

    1992-12-01

    The objectives of this proposed study are to establish the mechanisms and rates of basic steps in coal conversion processes, to integrate and incorporate this information into comprehensive computer models for coal conversion processes, to evaluate these models and to apply them to gasification, mild gasification and combustion in heat engines. This report describes progress during twenty second quarter of the program. Specifically, the paper discusses progress in three task areas: (1) Submodel development and evaluation: coal to char chemistry submodel; fundamental high-pressure reaction rate data; secondary reaction of pyrolysis product and burnout submodels; ash physics and chemistry submodel; large particle submodels; large char particle oxidation at high pressures; and SO{sub x}-NO{sub x} submodel development and evaluation; (2) Comprehensive model development and evaluation: integration of advanced submodels into entrained-flow code, with evaluation and documentation; comprehensive fixed-bed modeling review, development evaluation and implementation; and generalized fuels feedstock submodel; and (3) Application of integrated codes: application of generalized pulverized coal comprehensive code and application of fixed-bed code.

  3. A characterization and evaluation of coal liquefaction process streams. Quarterly technical progress report, July 1--September 30, 1995

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1995-12-01

    The objectives of this project are to support the DOE direct coal liquefaction process development program and to improve the useful application of analytical chemistry to direct coal liquefaction process development. Independent analyses by well-established methods will be obtained of samples produced in direct coal liquefaction processes under evaluation by DOE. Additionally, analytical instruments and techniques which are currently underutilized for the purpose of examining coal-derived samples will be evaluated. The data obtained from this study will be used to help guide current process development and to develop an improved data base on coal and coal liquids properties. A sample bank will be established and maintained for use in this project and will be available for use by other researchers. The reactivity of the non-distillable resids toward hydrocracking at liquefaction conditions (i.e., resid reactivity) will be examined. From the literature and data experimentally obtained, a mathematical kinetic model of resid conversion will be constructed. It is anticipated that such a model will provide insights useful for improving process performance and thus the economics of direct coal liquefaction. Some of the contract activities for this quarter are: We completed many of the analyses on the 81 samples received from HTI bench-scale run CMSL-9, in which coal, coal/mixed plastics, and coal/high density polyethylene were fed; Liquid chromatographic separations of the 15 samples in the University of Delaware sample set were completed; and WRI completed CP/MAS {sup 13}C-NMR analyses on the Delaware sample set.

  4. Heterogeneous catalytic process for alcohol fuels from syngas. First quarterly technical progress report, January--March 1992

    SciTech Connect

    Not Available

    1992-12-31

    The principal objectives of this project are to discover and evaluate. novel heterogeneous catalysts for conversion of syngas to oxygenates having use as fuel enhancers, to explore novel reactor and process concepts applicable in this process, and to develop the best total process for converting syngas to liquid fuels. The project is being pursued as two concurrent tasks. Task 1 involves catalyst research and development and is being largely conducted by catalyst chemists and analytical specialists. Task 2 is largely an engineering activity, and includes process conceptualization and economics and bench-scale process evaluation of systems developed in Task 1. Work this quarter has concentrated largely on literature work, revamping laboratory and reactor systems, and planning specific experiments to pursue the objectives of the program. A systematic search of the literature has been initiated to ensure that our literature base on conversion of syngas to higher alcohols is current. This activity will be continued throughout the project. Variables in catalyst formulation and preparation will be examined by a fractional factorial designed experiment. The variables are based upon previous work at UCC on a catalyst system that gave a product rich in isobutanol. The ranges of some of the fixed and free variables are being identified by a preliminary 3 {times} 3 designed set. The precipitation pH and its effects on surface area, porosity, and thermal characteristics of the resulting precipitate will also be investigated. Potentiometric titrations during coprecipitation are being used to aid in improving this catalyst preparation procedure. A microreactor system has been prepared for use in screening heterogeneous catalysts in this project. It will allow the independent control of three fixed bed reactor tubes except for reaction temperature. Appropriate temperature, pressure, and flow ranges are attainable with this system.

  5. Enforcement actions: Significant actions resolved material licensees (non-medical). Volume 14, No. 1, Part 3, Quarterly progress report, January--March 1995

    SciTech Connect

    1995-05-01

    This compilation summarizes significant enforcement actions that have been resolved during one quarterly period (January--March 1995) and includes copies of letters, Notices, and Orders sent by the Nuclear Regulatory Commission to Material Licensees (non-Medical) with respect to these enforcement actions. It is anticipated that the information in this publication will be widely disseminated to managers and employees engaged in activities licensed by the NRC, so that actions can be taken to improve safety by avoiding future violations similar to those described in this publication.

  6. Containerless processing of materials by acoustic levitation

    NASA Astrophysics Data System (ADS)

    Gao, J. R.; Cao, C. D.; Wei, B.

    1999-01-01

    A single-axis ultrasonic levitator which can be applied to containerless processing of materials was described. Analytical expressions of acoustic pressure, acoustic radiation potential and force were derived from the velocity potential function of the applied acoustic field. The levitation region and the levitation stability were then discussed. A sphere of liquid crystal, 4-pentylphenyl-4‧-methylbenzoate, was also selected for containerless melting and solidification using the levitator. The results showed that rapid heating of the sample is necessary so as to avoid its escape from the levitation region. However, the measured bulk undercooling of the melt is smaller than that obtained using a container. It was supposed that ultrasonic cavitation produce a local undercooling large enough to initiate solidification of the melt, thus leading to a limited bulk undercooling.

  7. 5th Conference on Aerospace Materials, Processes, and Environmental Technology

    NASA Technical Reports Server (NTRS)

    Cook, M. B. (Editor); Stanley, D. Cross (Editor)

    2003-01-01

    Records are presented from the 5th Conference on Aerospace Materials, Processes, and Environmental Technology. Topics included pollution prevention, inspection methods, advanced materials, aerospace materials and technical standards,materials testing and evaluation, advanced manufacturing,development in metallic processes, synthesis of nanomaterials, composite cryotank processing, environmentally friendly cleaning, and poster sessions.

  8. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, July 1993--September 1993

    SciTech Connect

    Not Available

    1993-10-30

    This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase 3 research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase 3 project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was completing some of the system modification installation designs, completing industry funded testing, developing a surrogate TSCA ash composition, and completing the TSCA ash Test Plan. The installation designs will be used for the equipment modifications planned for the end of CY 93. The industry funded testing consisted of vitrifying Spent Aluminum Potliner (SPL) which is a listed hazardous waste. This testing has verified that SPL can be vitrified into a safe, recyclable glass product. Some results from this testing are provided in Section 2.2.1. The surrogate TSCA ash composition was developed with input from various DOE laboratories and subcontractors. The surrogate ash consists of a mixture of MSW fly ash and bottom ash spiked with heavy metal contaminants. The levels of metal additives are sufficient to ascertain the partitioning of the contaminants between the glass and effluent flow streams. Details of the surrogate composition and the planned testing is provided in Section 4.2.2.

  9. Development of the selective hydrophobic coagulation process. Technical progress report for the ninth quarter, October 1--December 31, 1993

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.

    1994-07-01

    A novel technique for selectively coagulating and separating coal from dispersed mineral matter has been developed at Virginia Tech. The process, known as Selective Hydrophobic Coagulation (SHC), has been studied under the sponsorship of the U.S. Department of Energy since 1986 (Contracts DE-AC22-86PC91221 & DE-AC22- 9OPC90174). The SHC process differs from oil agglomeration, shear flocculation, polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. Often, simple pH control is all that is required to (i) induce the coagulation of coal particles, and (ii) effectively disperse particles of mineral matter. When the coal is superficially oxidized, a small dosage of reagents may be used to promote coagulation. During the past quarter, stability calculations were carried out to develop a better understanding of the selective coagulation of fine coal and associated mineral matter. The calculations were performed for interactions involving coal, silica and clay particles. The analyses suggest that the heterocoagulation of the edges of clay particles with coal particles controls the overall selectivity of the SHC process. In Subtask 3.3, froth flotation was explored as a possible technique for recovering hydrophobic coagula. Experimental test data obtained using this technique were analyzed using a statistical regression program. The analyses indicate that froth flotation can be used to successfully recover hydrophobic coagula provided that adequate precautions are taken to minimize coagula breakage due to turbulence. Recommendations include the use of low aeration rates and little or no additions of wash water.

  10. Advanced Coal Conversion Process Demonstration Project. Quarterly technical progress report, January 1, 1994--March 31, 1994

    SciTech Connect

    1996-02-01

    This report describes the technical progress made on the Advanced Coal Conversion Process (ACCP) Demonstration Project from January 1, 1994, through March 31, 1994. This project demonstrates an advanced, thermal, coal drying process, coupled with physical cleaning techniques, that is designed to upgrade high-moisture, low-rank coals to a high-quality, low-sulfur fuel, registered as the SynCoal{reg_sign} process. The coal is processed through three stages (two heating stages followed by an inert cooling stage) of vibrating fluidized bed reactors that remove chemically bound water, carboxyl groups, and volatile sulfur compounds. After thermal processing, the coal is put through a deep-bed stratifier cleaning process to separate the pyrite-rich ash from the coal. Rosebud SynCoal Partnership`s ACCP Demonstration Facility entered Phase III, Demonstration Operation, in April 1992 and operated in an extended startup mode through August 10, 1993, when the facility became commercial. Rosebud SynCoal Partnership instituted an aggressive program to overcome startup obstacles and now focuses on supplying product coal to customers. Significant accomplishments in the history of the SynCoal{reg_sign} process development are shown in Appendix A.

  11. Integration mockup and process material management system

    NASA Astrophysics Data System (ADS)

    Verble, Adas James, Jr.

    1992-02-01

    Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

  12. Integration mockup and process material management system

    NASA Technical Reports Server (NTRS)

    Verble, Adas James, Jr.

    1992-01-01

    Work to define and develop a full scale Space Station Freedom (SSF) mockup with the flexibility to evolve into future designs, to validate techniques for maintenance and logistics and verify human task allocations and support trade studies is described. This work began in early 1985 and ended in August, 1991. The mockups are presently being used at MSFC in Building 4755 as a technology and design testbed, as well as for public display. Micro Craft also began work on the Process Material Management System (PMMS) under this contract. The PMMS simulator was a sealed enclosure for testing to identify liquids, gaseous, particulate samples, and specimen including, urine, waste water, condensate, hazardous gases, surrogate gasses, liquids, and solids. The SSF would require many trade studies to validate techniques for maintenance and logistics and verify system task allocations; it was necessary to develop a full scale mockup which would be representative of current SSF design with the ease of changing those designs as the SSF design evolved and changed. The tasks defined for Micro Craft were to provide the personnel, services, tools, and materials for the SSF mockup which would consist of four modules, nodes, interior components, and part task mockups of MSFC responsible engineering systems. This included the Engineering Control and Life Support Systems (ECLSS) testbed. For the initial study, the mockups were low fidelity, soft mockups of graphics art bottle, and other low cost materials, which evolved into higher fidelity mockups as the R&D design evolved, by modifying or rebuilding, an important cost saving factor in the design process. We designed, fabricated, and maintained the full size mockup shells and support stands. The shells consisted of cylinders, end cones, rings, longerons, docking ports, crew airlocks, and windows. The ECLSS required a heavier cylinder to support the ECLSS systems test program. Details of this activity will be covered. Support stands were

  13. Thermal Imaging System For Material Processing

    NASA Astrophysics Data System (ADS)

    Auric, Daniel; Hanonge, Eric; Kerrand, Emmanuel; de Miscault, Jean-Claude; Cornillault, Jean

    1987-09-01

    In the field of lasers for welding and surface processing, we need to measure the map of temperatures in order to control the processing in real time by adjusting the laser power, the beam pointing and focussing and the workpiece moving speed. For that purpose, we studied, realized and evaluated a model of thermal imaging system at 2 wavelengths in the mid-infrared. The device is connected to a 3 axis table and to a 3 kW CO2 laser. The range of measured temperatures is 800 C to 1 500 C. The device includes two AGEMA infrared cameras fixed to the welding torch each operating with a choice of filters in the 3, 4 and 5 micrometre band. The field of view of each is about 14 mm by 38 mm. The cameras are connected to an M68000 microprocessor family based microcomputer in which the images enter at the rate of 6. 25 Hz with 64 x 128 pixels by image at both wavelengths. The microcomputer stores the pictures into memory and floppy disk, displays them in false colours and calculates for each pixel the surface temperature of the material with the grey body assumption. The results have been compared with metallurgic analysis of the samples. The precision is about 20 C in most cases and depends on the sample surface state. Simplifications of the laboratory device should lead to a cheap, convenient and reliable product.

  14. Coal liquefaction process streams characterization and evaluation. Quarterly technical progress report, January 1--March 31, 1993

    SciTech Connect

    Robbins, G.A.; Brandes, S.D.; Winschel, R.A.; Burke, F.P.

    1993-12-01

    Process oil samples from HRI Catalytic Two-Stage Liquefaction (CTSL) Bench Unit Run CC-16 (227-76) were analyzed to provide information on process performance. Run CC-16 was operated in December 1992 with Burning Star 2 Mine (Illinois 6 seam) coal to test and validate Akzo EXP-AO-60 Ni/Mo catalyst (1/16 in. extrudate). Results were compared with those of four previous HRI CTSL bench unit runs made with Ni/Mo catalysts. Major conclusions from this work are summarized. (1) Akzo EXP-AO-60 gave process oil characteristics in Run CC-16 similar to those of other Ni/Mo catalysts tested in Runs I-13, I-16, I-17, and I-18 (by our analytical and empirical test methods). No distinct performance advantage for any of the catalysts emerges from the process oil characteristics and plant performance. Thus, for commercial coal liquefaction, a number of equivalent catalysts are available from competitive commercial sources. The similarity of run performance and process oil characteristics indicates consistent performance of HRI`s bench unit operations over a period of several years; (2) Dominant effects on process oil properties in Run CC-16 were catalyst age and higher temperature operation in Periods 10--13 (Condition 2). Properties affected were the aromaticities and phenolic -OH concentrations of most streams and the asphaltene and preasphaltene concentrations of the pressure-filter liquid (PFL) 850{degrees}F{sup +} resid. The trends reflect decreasing hydrogenation and defunctionalization of the process streams with increasing catalyst age. Operation at higher temperature conditions seems to have partially offset the effects of catalyst age.

  15. Evaluation, engineering and development of advanced cyclone processes. Quarterly technical progress report No. 15, April 1, 1994--June 30, 1994

    SciTech Connect

    1994-12-31

    The project goal is to develop an advanced coal beneficiation technology that can achieve high recovery of the parent coal`s calorific value, while maximizing pyritic sulfur removal. Coal cleaning is to be accomplished by physical means incorporating an advanced form of cycloning or gravimetric process. Evaluation of different media types and their attendant systems for recovery, concentration, and regeneration is to be completed. Phase I, media evaluation, now completed involved a paper study and a number of laboratory tests to eliminate all but the best media options. Phase II, media testing, involved detailed testing of the more promising media and separators in a closed-loop pilot facility circuit. In the final phase, Phase III, it is proposed to test individual components of the process using the optimum medium, separator, and medium recovery systems(s) selected in prior phases. Some of the highlights for this reporting period are: (1) Outomec conducted a second set of hot water wash experiments. These hot water experiments, using prefiltered medium, yielded a significant improvement in calcium nitrate recovery, and showed a consistent decrease in residuum calcium nitrate with increasing wash rate. (2) Several alternatives were investigated for potential reduction in thermal regeneration process costs. Culligan, Spin Tek, and Rochem, manufacturers of reverse osmosis or ultra filtration systems were contacted. Rochem ultimately performed laboratory experiments. Starting with a dilute medium density of 1.07, the Rochem laboratory system achieved a density of 1.11. A density of 1.22 sg would be commercially attainable. This is less than the target medium density of 1.35, meaning that if their system were utilized, some thermal means would still be required to regenerate medium to operating density. (3) Management and Technical Systems initiated work on a preliminary economic study and will submit a report during the next quarterly reporting period.

  16. Utilization of geothermal energy in the mining and processing of tungsten ore. 2nd quarterly report

    SciTech Connect

    Erickson, M.V.; Willens, C.A.; Walter, K.M.; Carrico, R.L.; Lowe, G.D.; Lacy, S.B.

    1980-06-01

    The completed geochemical analysis of groundwater in the Pine Creek area for evaluation of the geothermal potential of this location is presented. Also included is an environmental constraints analysis of Pine Creek noting any potential environmental problems if a geothermal system was developed onsite. Design of a geothermal system is discussed for site-specific applications and is discussed in detail with equipment recommendations and material specifications. A preliminary financial, economic, and institutional assessment of geothermal system located totally on Union Carbide property at Pine Creek is included. (MHR)

  17. Analysis and evaluation in the production process and equipment area of the Low-Cost Solar Array Project. Quarterly report, April-July 1980

    SciTech Connect

    Goldman, H.; Wolf, M.

    1981-01-01

    After the influence of the metallization design on the performance of solar cells, particularly large area cells such as 10 cm x 10 cm size, has been analyzed, and a set of design rules derived from this analysis in the two preceding quarterly reports, this report deals with the available options for metal deposition. The principles underlying the different options are described. These options include chemical deposition methods, both electroless and electrolytic, and physical methods, which comprise the various types of vacuum deposition as well as the thick film processes. A qualitative comparison of the practical aspects of the application of these processes to solar cell manufacturing is given. The next quarterly report will contain the detailed economic data of these options, and an evaluation of these data.

  18. New microorganisms and processes for MEOR. Quarterly report ending September 30, 1992

    SciTech Connect

    Sperl, G.T.; Sperl, P.L.

    1992-12-31

    Oil reservoirs naturally contain inorganic and organic materials which can be exploited through simple supplementation to support the growth of microorganisms which aid in the release of oil from the rock matrix. Other compounds which may serve as nutritional sources for microorganisms are added to reservoirs during production and operation of oil fields. These materials include sulfate, nitrate, carbonate, volatile fatty acids, nitrogen-containing corrosion inhibitors, phosphorous-containing scale inhibitors and trace elements. Our experiments show that, with minimal supplementation, growth of naturally-occurring microorganisms can be used to produce viscosifying agents to aid oil recovery. This natural microflora is also capable of removing sulfide from oil reservoirs and preventing the formation of new sulfide leading to both more oil recovery and increased value of the produced oil. The metabolic products of these microorganisms are Co{sub 2}, water, N{sub 2} and oxidized forms of sulfur, all of which are environmentally innocuous. Laboratory experiments with both defined mixtures of microorganisms as well as mixed populations both release more oil from sand pack columns.

  19. Unraveling the Material Processing Conditions for Optimizing FSW Process

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edges of the seam together. This environmentally friendly, solid-state technique has been successfully used in the joining of materials that are difficult to fusion weld. To determine optimal processing parameters for producing a defect free weld a better understanding of the resulting metal deformation flow path and velocity is required. In this study the metal flow fields are marked by the use of thin (0.001? tungsten) wires embedded in the weld seam at various locations. X-ray radiographs record the position and segmentation of the wire and are used to elucidate the flow field. Microstructures observed in a FSW cross-section in an aluminum alloy are related to their respective strain-strain rate-temperature histories along their respective flow trajectories. Two kinds of trajectories, each subjecting the weld metal to a distinct thermomechanical process and imparting a distinct microstructure, can be differentiated within the weld structure.

  20. Quantifying the Material Processing Conditions for an Optimized FSW Process

    NASA Technical Reports Server (NTRS)

    Schneider, Judy; Nunes, Arthur C., Jr.

    2005-01-01

    In friction stir welding (FSW), a rotating threaded pin tool is inserted into a weld seam and literally stirs the edgs of the seam together. This environmentally friendly, solid-state technique has been successfully used in the joining of materials that are difficult to fusion weld. To determine optimal processing parameters for producing a defect free weld, a better understanding of the resulting metal deformation flow path and velocity is required. In this study the metal flow fields are marked by the use of thin (0.001 in. tungsten) wires embedded in the weld seam at various locations. X-ray radiographs record the position and segmentation of the wire and are used to elucidate the flow field. Microstructures observed in a FSW cross-section in an aluminum alloy are related to their respective strain-strain rate-temperature histones along their respective flow trajectories. Two kinds of trajectories, each subjecting the weld metal to a distinct thermomechanical process and imparting a distinct microstructure, can be differentiated within the weld structure.

  1. Supercritical fluid processing: opportunities for new resist materials and processes

    NASA Astrophysics Data System (ADS)

    Gallagher-Wetmore, Paula M.; Ober, Christopher K.; Gabor, Allen H.; Allen, Robert D.

    1996-05-01

    Over the past two decades supercritical fluids have been utilized as solvents for carrying out separations of materials as diverse as foods, polymers, pharmaceuticals, petrochemicals, natural products, and explosives. More recently they have been used for non-extractive applications such as recrystallization, deposition, impregnation, surface modification, and as a solvent alternative for precision parts cleaning. Today, supercritical fluid extraction is being practiced in the foods and beverage industries; there are commercial plants for decaffeinating coffee and tea, extracting beer flavoring agents from hops, and separating oils and oleoresins from spices. Interest in supercritical fluid processing of polymers has grown over the last ten years, and many new purification, fractionation, and even polymerization techniques have emerged. One of the most significant motivations for applying this technology to polymers has been increased performance demands. More recently, with increasing scrutiny of traditional solvents, supercritical fluids, and in particular carbon dioxide, are receiving widespread attention as 'environmentally conscious' solvents. This paper describes several examples of polymers applications, including a few involving photoresists, which demonstrate that as next- generation advanced polymer systems emerge, supercritical fluids are certain to offer advantages as cutting edge processing tools.

  2. A coal-fired combustion system for industrial process heating applications. Quarterly technical progress report, October 1994--December 1994

    SciTech Connect

    1995-03-01

    PETC has implemented a number of advanced combustion research projects that will lead to the establishment of a broad, commercially acceptable engineering data base for the advancement of coal as the fuel of choice for boilers, furnaces, and process heaters. Vortec Corporation`s Phase III development contract DE-AC22-91PC91161 for a {open_quotes}Coal-Fired Combustion System for Industrial Process Heating Applications{close_quotes} is a project funded under the DOE/PETC advanced combustion program. This advanced combustion system research program is for the development of innovative coal-fired process heaters which can be used for high temperature melting, smelting and waste vitrification processes. The process heater systems to be developed have multiple use applications; however, the Phase III research effort is being focused on the development of a process heater system to be used for producing value added vitrified glass products from boiler/incinerator ashes and industrial wastes. The primary objective of the Phase III project is to develop and integrate all the system components, from fuel through total system controls, and then test the complete system in order to evaluate its potential marketability. During the past quarter, the major effort was concentrated on conducting the 100 hour demonstration test. The test was successfully conducted from September 12th through the 16th. The test program consisted of one test run, with a duration of 100 hours at a nominal feed rate of 1000 lbs/hr. Throughout the test, the CMS was fired with coal and a coal by-product (i.e. coal-fired boiler flyash) as the primary fuels. Natural gas was used as an auxiliary fuel as necessary to provide process trim. The feedstock consisted of a coal-fired utility boiler flyash and dolomite and produced a stable, fully-reacted vitrified product. The fly ash, supplied by PENELEC, contained between 6 and 12% by weight of carbon because of the low NO{sub x} burners on the PENELEC boilers.

  3. Processes for fabricating composite reinforced material

    DOEpatents

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2015-11-24

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  4. Development of mild gasification process. Quarterly report, April--June 1988

    SciTech Connect

    Chu, C.I.C.; Derting, T.M.

    1988-07-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  5. Development of mild gasification process. Quarterly report, July--September 1987

    SciTech Connect

    Chu, C.I.C.; Gillespie, B.L.

    1987-11-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  6. Development of mild gasification process. Quarterly report, October--December 1988

    SciTech Connect

    Chu, C.I.C.; Williams, S.W.

    1989-01-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1 -- Test Plan; Task 2 -- Optimization of Mild Gasification Process; Task 3 -- Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4 -- Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  7. Development of mild gasification process. Quarterly report, October--December, 1987

    SciTech Connect

    Chu, C.I.C.; Gillespie, B.L.

    1988-02-01

    Under a previous contract with Morgantown Energy Technology Center (METC), Department of Energy (DOE) Contract No. DE-AC21-84MC21108, UCC Research Corporation (UCCRC) built and tested a 1500 lb/day Mild Gasification Process Development Unit (MGU). The MGU, as tested under the previous contract, is shown in Figure 1. Testing completed under the previous contract showed that good quality hydrocarbon liquids and good quality char can be produced in the MGU. However, the MGU is not optimized. The primary objectives of the current project are to optimize the MGU and determine the suitability of char for several commercial applications. The program consists of four tasks; Task 1-Test Plan; Task 2-Optimization of Mild Gasification Process; Task 3-Evaluation of Char and Char/Coal Blends as a Boiler/Blast Furnace Fuel; and Task 4-Analysis of Data and Preparation of Final Report. Task 1 has been completed while work continued on Task 2.

  8. Fluidized-bed combustion process evaluation and program support. Quarterly report, January-March 1980

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Swift, W.M.; Henry, R.F.; Hanway, J.E.; Griggs, K.E.; Herzenberg, C.; Helt, J.E.; Carls, E.L.

    1980-12-01

    Argonne National Laboratory is undertaking several tasks primarily in support of the pressurized fluidized-bed combustion project management team at Morgantown Energy Technology Center. Work is under way to provide fluidized-bed combustion process evaluation and program support to METC, determination of the state of the art of instrumentation for FBC applications, evaluation of the performance capability of cyclones for hot-gas cleaning in PFBC systems, and an initial assessment of methods for the measurement of sodium sulfate dew point.

  9. Process Research on Polycrystalline Silicon Material (PROPSM)

    NASA Technical Reports Server (NTRS)

    Culik, J. S.; Wrigley, C. Y.

    1984-01-01

    Results of hydrogen-passivated polycrystalline silicon solar cells are summarized. Very small grain or short minority-carrier diffusion length silicon was used. Hydrogenated solar cells fabricated from this material appear to have effective minority-carrier diffusion lengths that are still not very long, as shown by the open-circuit voltages of passivated cells that are still significantly less than those of single-crystal solar cells. The short-circuit current of solar cells fabricated from large-grain cast polycrystalline silicon is nearly equivalent to that of single-crystal cells, which indicates long bulk minority-carrier diffusion length. However, the open-circuit voltage, which is sensitive to grain boundary recombination, is sometimes 20 to 40 mV less. The goal was to minimize variations in open-circuit voltage and fill-factor caused by defects by passivating these defects using a hydrogenation process. Treatments with molecular hydrogen showed no effect on large-grain cast polycrystaline silicon solar cells.

  10. Integration of advanced nuclear materials separation processes

    SciTech Connect

    Jarvinen, G.D.; Worl, L.A.; Padilla, D.D.; Berg, J.M.; Neu, M.P.; Reilly, S.D.; Buelow, S.

    1998-12-31

    This is the final report of a two-year, Laboratory Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). This project has examined the fundamental chemistry of plutonium that affects the integration of hydrothermal technology into nuclear materials processing operations. Chemical reactions in high temperature water allow new avenues for waste treatment and radionuclide separation.Successful implementation of hydrothermal technology offers the potential to effective treat many types of radioactive waste, reduce the storage hazards and disposal costs, and minimize the generation of secondary waste streams. The focus has been on the chemistry of plutonium(VI) in solution with carbonate since these are expected to be important species in the effluent from hydrothermal oxidation of Pu-containing organic wastes. The authors investigated the structure, solubility, and stability of the key plutonium complexes. Installation and testing of flow and batch hydrothermal reactors in the Plutonium Facility was accomplished. Preliminary testing with Pu-contaminated organic solutions gave effluent solutions that readily met discard requirements. A new effort in FY 1998 will build on these promising initial results.

  11. Materials processing with intense pulsed ion beams

    SciTech Connect

    Rej, D.J.; Davis, H.A.; Olson, J.C.

    1996-12-31

    We review research investigating the application of intense pulsed ion beams (IPIBs) for the surface treatment and coating of materials. The short range (0.1-10 {mu}m) and high-energy density (1-50 J/cm{sup 2}) of these short-pulsed ({le} 1 {mu}s) beams (with ion currents I = 5 - 50 kA, and energies E = 100 - 1000 keV) make them ideal to flash-heat a target surface, similar to the more familiar pulsed laser processes. IPIB surface treatment induces rapid melt and solidification at up to 10{sup 10} K/s to cause amorphous layer formation and the production of non-equilibrium microstructures. At higher energy density the target surface is vaporized, and the ablated vapor is condensed as coatings onto adjacent substrates or as nanophase powders. Progress towards the development of robust, high-repetition rate IPIB accelerators is presented along with economic estimates for the cost of ownership of this technology.

  12. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 13, October 1992--December 1992

    SciTech Connect

    Harrison, D.P.

    1993-01-01

    The original contract f or two years was awarded in September 1989 as a result of solicitation number DE-RA21-89MC26040 entitled ``Novel Concepts for Bulk Separation of Gases in Coal Gasification Systems.`` Two no-cost extensions without a change in the statement of work extended the performance period by six months to March 1992. At that time a two-year contract extension with an enlarged scope of work and additional funding was approved so that the research is now scheduled to end in March 1994. Phase I research, in which an electrobalance reactor was used to establish the technical feasibility of the regenerable sorbent process, was completed in March 1992 and results have been fully described in earlier quarterly reports. In Phase I, the calcination and carbonation characteristics of three calcium sorbents were studied as a function of calcination and carbonation temperature and pressure, mol fraction CO{sub 2} in the carbonation gas, and carbonation background gas composition. Desirable reaction conditions required for high reactivity and good sorbent durability were determined. Multicycle tests consisting of as many as ten complete calcination and carbonation cycles were completed. Indirect evidence which suggested that the water-gas shift reaction occurred simultaneously with CO{sub 2} removal was found. Occurrence of the simultaneous reactions created the possibility of a direct one-step process for the manufacture of hydrogen from coal-gas while at the same time separating a concentrated stream of CO{sub 2} The concentrated CO{sub 2} stream could be quite significant if, in the future, environmental regulations restrict atmospheric CO{sub 2} emissions.

  13. Heterogeneous catalytic process for alcohol fuels from syngas. Fifth quarterly technical progress report, January--March 1993

    SciTech Connect

    Bassett, M.R.; Minahan, D.M.; Nagaki, D.A.

    1993-12-01

    As stated last quarter, we discovered potassium as an impurity in the mixed metal oxides. The potassium was probably incorporated into the solid during the coprecipitation using K{sub 2}CO{sub 3}. Currently NH{sub 4}OH is being used as the precipitating base. We have discovered that the precipitation agent influences the surface composition of the mixed-metal oxides. Chemical analysis of the surface and bulk compositions showed significant differences in surface compositions of the K{sub 2}CO{sub 3} and NH{sub 4}OH precipitated catalysts. In TPR experiments we have discovered that the precipitating pH markedly affects the reducibility of the ZnMnCr oxides. This shows that the choice of base as well as the pH strongly affects the surface composition of the mixed metal catalysts. Additional studies are in progress in which we are studying how the precipitating agents affect the surface composition of the mixed metal oxide catalysts and how the different surface compositions affect their chemical properties and their interactions with the supported metal particles. Catalysts from our last design show a total selectivity to alcohols of 86%, a 3:1 ratio of methanol to isobutanol and an isobutanol productivity of 30--38 g/kg-hr. Process conversion is estimated to be 7--8%. These are encouraging results, and it is hoped that manipulation of process variables such as temperature, pressure, syngas ratio and space velocity will lead to further improved performance.

  14. The space technology demand on materials and processes

    NASA Technical Reports Server (NTRS)

    Dauphin, J.

    1983-01-01

    Space technology requires a rational and accurate policy of materials and processes selection. This paper examines some areas of space technology where materials and process problems have occurred in the past and how they can be solved in the future.

  15. Utilization of geothermal energy in the mining and processing of tungsten ore. Quarterly report

    SciTech Connect

    Lane, C.K.; Erickson, M.V.; Lowe, G.D.

    1980-02-01

    The status of the engineering and economic feasibility study of utilizing geothermal energy for the mining and processing of tungsten ore at the Union Carbide-Metals Division Pine Creek tungsten complex near Bishop, Calfironia is reviewed. Results of geophysical data analysis including determination of assumed resource parameters are presented. The energy utilization evaluation identifies potential locations for substituting geothermal energy for fossil fuel energy using current technology. Preliminary analyses for local environmental and institutional barriers to development of a geothermal system are also provided.

  16. Supercritical fluid reactions for coal processing. Quarterly technical progress report, April 1, 1995--June 30, 1995

    SciTech Connect

    Eckert, C.A.

    1995-10-01

    Exciting opportunities exist for the application of supercritical fluid (SCF) reactions for the pre-treatment of coal. Utilizing reactants which closely resemble the organic sulfur and nitrogen containing components of coal, we propose to develop a method to tailor chemical reactions in supercritical fluid solvents for the specific application of coal desulfurization and denitrogenation. Diels-Alder reactions involving such compounds have been extensively studied and characterized in liquids. However, there is very little understanding of such reactions in SCF`s. We are developing an approach which will allow optimum design of coal desulfurization and denitrogenation processes.

  17. Fluidized-bed combustion process evaluation and program support. Quarterly report, October-December 1979

    SciTech Connect

    Johnson, I.; Podolski, W.F.; Henry, R.F.; Hanway, J.E.; Griggs, K.E.; Carls, E.L.; Jonke, A.A.

    1980-01-01

    Argonne National Laboratory is undertaking several tasks primarily in support of the pressurized fluidized-bed combustion (PFBC) project management team at Morgantown Energy Technology Center (METC). The Experimental Program Director of the International Energy Agency pressurized fluidized-bed combustion project was selected. Work is under way to provide fluidized-bed combustion process evaluation and program support to METC, including development of a planning methodology for PFBC technology development, determination of the state of the art of instrumentation for FBC applications, and evaluation of the performance capability of cyclones for hot-gas cleaning in PFBC systems.

  18. Development and fabrication of a solar cell junction processing system. Quarterly report No. 2, July 1980

    SciTech Connect

    Siesling, R.

    1980-07-01

    The basic objectives of the program are the following: (1) to design, develop, construct and deliver a junction processing system which will be capable of producing solar cell junctions by means of ion implantation followed by pulsed electron beam annealing; (2) to include in the system a wafer transport mechanism capable of transferring 4-inch-diameter wafers into and out of the vacuum chamber where the ion implantation and pulsed electron beam annealing processes take place; (3) to integrate, test and demonstrate the system prior to its delivery to JPL along with detailed operating and maintenance manuals; and (4) to estimate component lifetimes and costs, as necessary for the contract, for the performance of comprehensive analyses in accordance with the Solar Array Manufacturing Industry Costing Standards (SAMICS). Under this contract the automated junction formation equipment to be developed involves a new system design incorporating a modified, government-owned, JPL-controlled ion implanter into a Spire-developed pulsed electron beam annealer and wafer transport system. When modified, the ion implanter will deliver a 16 mA beam of /sup 31/P/sup +/ ions with a fluence of 2.5 x 10/sup 15/ ions per square centimeter at an energy of 10 keV. The throughput design goal rate for the junction processor is 10/sup 7/ four-inch-diameter wafers per year.

  19. English Leadership Quarterly, 1992.

    ERIC Educational Resources Information Center

    Strickland, James, Ed.

    1992-01-01

    These four issues of the English Leadership Quarterly represent those published during 1992. Articles in number 1 deal with testing assessing, and measuring student performance, and include: "Real Evaluation: Portfolios as an Effective Alternative to Standardized Testing" (Kate Kiefer); "No More Objective Tests, Ever" (Carol Jago); "Process-Based…

  20. Trustee Quarterly, 1992.

    ERIC Educational Resources Information Center

    Trustee Quarterly, 1992

    1992-01-01

    The four issues of "Trustee Quarterly" contained in this document focus on topics of current concern to community college trustees. The winter 1992 issue offers articles on the trustee's role in politics, community colleges as community catalysts, Lewis and Clark Community College's (Illinois) strategic planning process, staff development…

  1. Pulsed RF Plasma Source for Materials Processing

    NASA Astrophysics Data System (ADS)

    Nasiruddin, Abutaher Mohammad

    A pulsed rf plasma source was evaluated for materials processing. A pulsed rf discharge of carbon tetrafluoride (CF_4), sulfur hexafluoride (SF _6), oxygen (O_2), or acetylene (C_2H_2 ) created the plasmas. The frequency and duration of the rf discharge were about 290 kHz and 30 musec, respectively. The repetition rate was 1 discharge per minute. Plasma diagnostics included Langmuir probes, a photodiode dectector, an optical multichannel analyzer (OMA), and a microwave interferometer. Langmuir probe measurements showed that at a position 67 cm away from the rf coil, CF_4 plasma arrived in separate packets. Plasma densities and electron temperatures at this position were in the range 4 times 10^{11} cm ^{-3} to 1.8 times 10^{13} cm ^{-3} and 2 eV to 8.3 eV, respectively. The OMA measurements identified neutral atomic fluorine in the CF_4 plasma and neutral atomic oxygen in the O_2 plasma. A plasma slab model of the microwave interferometer was applied to predict the interferometer response. The measured response was found to be almost identical to the predicted response. The influence of different reactor parameters on plasma parameters was studied. Metal barriers of different geometry were used to control the ratio of charged particles to atomic neutrals in the plasma chamber. Four plasma structures were identified: precursor plasma, shock induced plasma, driver plasma, and delayed glow plasma. Pulsed CF _4 and SF_6 plasmas were used to etch silicon dioxide (SiO_2 ) grown on silicon wafers. The SF_6 plasma etched SiO_2 at a rate of about 0.71 A per discharge and the CF_4 plasma deposited a non-uniform film (possibly polymer) instead of etching. The C_2H _2 plasma deposited plasma polymerized acetylene on a KBr pellet with a deposition rate of 127 A per discharge. An FT-IR spectrum of the deposited film showed that carbon -to-carbon double bonds as well as carbon-to-hydrogen bonds were present. This device can be used in plasma assisted deposition and/or synthesis

  2. Concurrent materials and process selection in conceptual design

    SciTech Connect

    Kleban, S.D.

    1998-07-01

    The sequential manner in which materials and processes for a manufactured product are selected is inherently less than optimal. Designers` tendency to choose processes and materials with which they are familiar exacerbate this problem. A method for concurrent selection of materials and a joining process based on product requirements using a knowledge-based, constraint satisfaction approach is presented.

  3. Advanced materials for geothermal energy processes

    SciTech Connect

    Kukacka, L.E.

    1985-08-01

    The primary goal of the geothermal materials program is to ensure that the private sector development of geothermal energy resources is not constrained by the availability of technologically and economically viable materials of construction. This requires the performance of long-term high risk GHTD-sponsored materials R and D. Ongoing programs described include high temperature elastomers for dynamic sealing applications, advanced materials for lost circulation control, waste utilization and disposal, corrosion resistant elastomeric liners for well casing, and non-metallic heat exchangers. 9 refs.

  4. New microorganisms and processes for MEOR. Quarterly report ending, December 31, 1992

    SciTech Connect

    Sperl, P.L.; Sperl, G.T.

    1992-12-31

    We have been successful in isolating and characterizing sulfate reducing bacteria and denitrifying Thiobacillus sp. from oil field waters which can use volatile fatty acids and dissolve carbonates found in these waters and formations. We have shown that these cultures can feed each other in sequential cultures and survive in mixed culture as long as sterile conditions are maintained. When nonsterile conditions are present both organism types are only successful to a limited degree, and, instead, an additional microflora develop belonging to the heterotrophic denitrifying bacteria. These microorganisms appear to be potentially useful in new MEOR processes through the production of pressure forming gases, viscosifying agents and the removal and prevention of de novo synthesis of hydrogen sulfide and are currently being pursued. They are capable of producing large amounts of gas, predominantly nitrogen and carbon dioxide and also form viscosifying agents under conditions which we believe we can easily maintain in an oil reservoir. In this report we show that they are also potent agents for the control of SRB growth, development and production of sulfide.

  5. Scale-up of miscible flood processes. Quarterly report, July 1, 1993--September 30, 1993

    SciTech Connect

    Orr, F.M. Jr.

    1993-12-31

    Progress is reported for a comprehensive investigation of the scaling behavior of gas injection processes in heterogeneous reservoirs. The interplay of phase behavior, viscous fingering, gravity segregation, capillary imbibition and drainage, and reservoir heterogeneity is examined in a series of simulations and experiments. Compositional and first-contact miscible simulations of viscous fingering and gravity segregation are compared to show that the two techniques can give very different results. Also, analyzed are two-dimensional and three-dimensional flows in which gravity segregation and viscous fingering interact. The simulations show that 2D and 3D flows can differ significantly. A comparison of analytical solutions for three-component two-phase flow with experimental results for oil/water/alcohol systems is reported. While the experiments and theory show reasonable agreement, some differences remain to be explained. The scaling behavior of the interaction of gravity segregation and capillary forces is investigated through simulations and through scaling arguments based on analysis of the differential equations. The simulations show that standard approaches do not agree well with results of low IFT displacements. The scaling analyses, however, reveal flow regimes where capillary, gravity, or viscous forces dominate the flow.

  6. /sup 238/Pu fuel form processes. Quarterly report, April-June 1982

    SciTech Connect

    j

    1982-11-01

    Progress in studies of /sup 238/Pu fuel form processes is reported. Analytical studies of weld-quench cracking in DOP-26 iridium alloy-clad vent sets in General Purpose Heat Sources (GPHS) showed that weld-quench cracking is much more severe in MER alloy than in LR and NR alloys. Spark source mass spectrometry indicated that areas in DOP-26 alloy with severe weld-quench cracking have high thorium inhomogeneity. Secondary ion mass spectrometry revealed differences in LR and MR alloys that may be related to their dissimilar susceptibilities for weld-quench cracking. Impact ductility tests showed that welds in DOP-26 alloy clad vent sets made using parameters similar to PuFF production welding had high elongations. Decontamination of encapsulated GPHS pellets in PuFF was demonstrated using a solution of 3.5 M HNO/sub 3/ + 6.4 M HF which is capable of reducing transferable contamination below the specified 10/sup 3/ dpm upper limit in <30 minutes at a bath temperature of 80/sup 0/C using ultrasonic cleaning. Decontamination vessels were constructed to trap and condense acid vapors during decontamination. Impact and metallographic data showed that although the micro and macrostructures between LANL and SRL pellets have large differences, the difference in impact response between these two types of pellets is not correspondingly large. Both types of pellets have impacted successfully. The micro and macrostructures of SRP pellets made with either low fired shards sintered in Ar/5%O/sub 2/ or Ar are intermediate between those of the LANL and SRL pellets. Therefore, either type of SRP pellet should impact successfully.

  7. Coal conversion processes. Quarterly report, December 13, 1983-March 12, 1984

    SciTech Connect

    Cobb, J.T. Jr.; Biloen, P.; Holder, G.D.; Klinzing, G.E.; Tierney, J.W.

    1984-05-01

    Experimental work is continuing on four separate projects related to coal conversion processes. The direct digital control of exothermic multiphase reactions is being studied in an experimental adiabatic flow reactor. The existence of two stable steady states for the Fischer-Tropsch reaction network at the same temperature and feed condition has been verified and quantified. Various absorbents for SO/sub 2/ and NO/sub X/ are being studied. The absorption of NO/sub 2/ by methanol and N-cyclohexyl-2-pyrrolidone has been extensively examined. Preliminary data have been obtained with triethylene-tetraamine. Hindered amines will be studied next. Procedures for the preparation of liquid membranes have been tested and the incorporation of hindered amines in them will now be examined. Isotopic switching is being used to study the way in which promoters affect supported metal catalysts. With improved resolution from the mass spectrometer, early quantitative results give indications of three different surface species and of non-statistical ingrowth of /sup 13/C into the product molecules. A program for the study of the extraction of coal and oil shale using supercritical fluids is being carried out. The effect of the presence of piperidine on the amount of toluene solubles produced by supercritical extraction of coal with toluene/piperidine mixture has been determined. A new kinetic model for the extraction/liquefaction of coal by supercritical toluene and THF has been developed and proven satisfactory. Bruceton coal and Hi Na lignite have been extracted with supercritical water. 3 references, 7 figures, 6 tables.

  8. Hydrogenation process for solid carbonaceous materials

    DOEpatents

    Cox, John L.; Wilcox, Wayne A.

    1979-01-01

    Coal or other solid carbonaceous material is contacted with an organic solvent containing both hydrogen and a transition metal catalyst in solution to hydrogenate unsaturated bonds within the carbonaceous material. This benefaction step permits subsequent pyrolysis or hydrogenolysis of the carbonaceous fuel to form gaseous and liquid hydrocarbon products of increased yield and quality.

  9. Catalysts and process developments for two-stage liquefaction. Report No. 8. Quarterly technical progress report, second quarter FY 1989, January 1, 1989--March 31, 1989

    SciTech Connect

    Cronauer, D.C.; Evans, A.J.; Furlong, M.W.; Sajkowski, D.J.

    1994-11-01

    Amoco under contract to the United States Department of Energy is developing and evaluating catalysts and process improvements for coal liquefaction in the two-stage close-coupled catalytic process. Liquefaction experiments on beneficiated coal samples are reported for several catalysts.

  10. Investigation of the geokinetics horizontal in situ oil shale retorting process. Quarterly report, October-December 1979

    SciTech Connect

    Hutchinson, D.L.

    1980-02-01

    The burn of Retort 17 was terminated December 10. Retort 18 was ignited November 12. Retort 17 produced 510 bbl during the quarter for the total of 3,775 bbl, while Retort 18 produced 1,187 bbl. The shale oil was analyzed. Environmental studies were done.

  11. Study of materials for space processing

    NASA Technical Reports Server (NTRS)

    Lal, R. B.

    1975-01-01

    Materials were selected for device applications and their commercial use. Experimental arrangements were also made for electrical characterization of single crystals using electrical resistivity and Hall effect measurements. The experimental set-up was tested with some standard samples.

  12. The materials processing research base of the Materials Processing Center. Report for FY 1982

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.

    1983-01-01

    The work described, while involving research in the broad field of materials processing, has two common features: the problems are closed related to space precessing of materials and have both practical and fundamental significance. An interesting and important feature of many of the projects is that the interdisciplinary nature of the problem mandates complementary analytical modeling/experimental approaches. An other important aspect of many of the projects is the increasing use of mathematical modeling techniques as one of the research tools. The predictive capability of these models, when tested against measurements, plays a very important role in both the planning of experimental programs and in the rational interpretation of the results. Many of the projects described have a space experiment as their ultimate objective. Mathematical models are proving to be extremely valuable in projecting the findings of ground - based experiments to microgravity conditions.

  13. Matrix Characterization in Threat Material Detection Processes

    NASA Astrophysics Data System (ADS)

    Obhodas, J.; Sudac, D.; Valkovic, V.

    2009-03-01

    Matrix characterization in the threat material detection is of utmost importance, it generates the background against which the threat material signal has to be identified. Threat materials (explosive, chemical warfare, …) are usually contained within small volume inside large volumes of variable matrices. We have studied the influence of matrix materials on the capability of neutron systems to identify hidden threat material. Three specific scenarios are considered in some details: case 1—contraband material in the sea containers, case 2—-explosives in soil (landmines), case 3—explosives and chemical warfare on the sea bottom. Effects of container cargo material on tagged neutron system are seen in the increase of gamma background and the decrease of neutron beam intensity. Detection of landmines is more complex because of variable soil properties. We have studied in detail space and time variations of soil elemental compositions and in particular hydrogen content (humidity). Of special interest are ammunitions and chemical warfare on the sea bottom, damping sites and leftovers from previous conflicts (WW-I, WW-II and local). In this case sea sediment is background source and its role is similar to the role of the soil in the landmine detection. In addition to geochemical cycling of chemical elements in semi-enclosed sea, like the Adriatic Sea, one has to consider also anthropogenic influence, especially when studying small scale variations in concentration levels. Some preliminary experimental results obtained with tagged neutron sensor inside an underwater vehicle are presented as well as data on sediment characterization by X-Ray Fluorescence.

  14. Matrix Characterization in Threat Material Detection Processes

    SciTech Connect

    Obhodas, J.; Sudac, D.; Valkovic, V.

    2009-03-10

    Matrix characterization in the threat material detection is of utmost importance, it generates the background against which the threat material signal has to be identified. Threat materials (explosive, chemical warfare, ...) are usually contained within small volume inside large volumes of variable matrices. We have studied the influence of matrix materials on the capability of neutron systems to identify hidden threat material. Three specific scenarios are considered in some details: case 1--contraband material in the sea containers, case 2 - explosives in soil (landmines), case 3 - explosives and chemical warfare on the sea bottom. Effects of container cargo material on tagged neutron system are seen in the increase of gamma background and the decrease of neutron beam intensity. Detection of landmines is more complex because of variable soil properties. We have studied in detail space and time variations of soil elemental compositions and in particular hydrogen content (humidity). Of special interest are ammunitions and chemical warfare on the sea bottom, damping sites and leftovers from previous conflicts (WW-I, WW-II and local). In this case sea sediment is background source and its role is similar to the role of the soil in the landmine detection. In addition to geochemical cycling of chemical elements in semi-enclosed sea, like the Adriatic Sea, one has to consider also anthropogenic influence, especially when studying small scale variations in concentration levels. Some preliminary experimental results obtained with tagged neutron sensor inside an underwater vehicle are presented as well as data on sediment characterization by X-Ray Fluorescence.

  15. Hazardous materials in aquatic environments of the Mississippi River basin. Quarterly project status report, April 1, 1993--June 30, 1993

    SciTech Connect

    Not Available

    1993-08-01

    During this quarter, the Review Panel made its final recommendations regarding which of the proposals should be funded. Included in this report is a brief status report of each of the research and education projects that are currently funded in this project. The Coordinated Instrumentation Facility (CIF) sponsored 3 seminars on Environmental Sample Preparation Techniques. These seminars were designed to educate the investigators on the use of microwave digestion systems for sample preparation and the use of Inductively Coupled Plasma and Atomic Absorption Specrtroscopy for analyses. During this period, Tulane and Xavier Universities have worked closely with Oak Ridge National Laboratories (ORNL) to develop a long term relationship that will encourage interaction and collaborations among the investigators at all of the institutions.

  16. Pulse thermal processing of functional materials using directed plasma arc

    DOEpatents

    Ott, Ronald D.; Blue, Craig A.; Dudney, Nancy J.; Harper, David C.

    2007-05-22

    A method of thermally processing a material includes exposing the material to at least one pulse of infrared light emitted from a directed plasma arc to thermally process the material, the pulse having a duration of no more than 10 s.

  17. Development of a solid absorption process for removal of sulfur from fuel gas. First quarterly technical report

    SciTech Connect

    Stegen, G.E.; Olson, K.M.

    1980-05-01

    Battelle Pacific Northwest Laboratories has begun to develop a project for removing sulfur compounds from fuel gases at elevated temperature (> 700/sup 0/C) based on the use of molten mixtures of alkali metal carbonates and calcium carbonate as the active reactants. The sulfur removal capacity of the molten salt mixture may be regenerated by stripping with CO/sub 2/ and steam, usually at a reduced temperature. In this process, the molten salt mixture is contained within the pores of a porous ceramic substrate material which may be used in a packed bed, moving bed, or fluidized bed absorber. The process would be used most advantageously in applications where it is desirable to reduce or eliminate any cooling of the fuel gas between the gasifier outlet and the gas user. Examples of such applications include gas turbines, high temperature fuel cells, boilers, and furnaces which operate in relatively close proximity to a coal gasifier. In these applications, reduction or elimination of the gas cooling requirements will generally improve thermal efficiency by retaining the sensible heat in the gas and may result in simplification of the process by elimination of gas cooling (and in some cases reheating) equipment and by elimination of process condensates and the equipment required for their handling and treatment. The objectives of the program are to obtain process and materials data sufficient to demonstrate feasibility of the process at bench scale and to allow preliminary economic analysis. Process data to be obtained include sorbent sulfur capacity, reaction kinetics, and other operating characteristics. Various candidate materials will be purchased or fabricated and tested for suitability as porous ceramic substrate materials.

  18. Laser hearth melt processing of ceramic materials

    NASA Astrophysics Data System (ADS)

    Richard Weber, J. K.; Felten, J. J.; Nordine, Paul C.

    1996-02-01

    A new technique for synthesizing small batches of oxide-based ceramic and glass materials from high purity powders is described. The method uses continuous wave CO2 laser beam heating of material held on a water-cooled copper hearth. Contamination which would normally result during crucible melting is eliminated. Details of the technique are presented, and its operation and use are illustrated by results obtained in melting experiments with a-aluminum oxide, Y-Ba-Cu-O superconductor material, and the mixtures, Al2O3-SiO2, Bi2O3-B2O3, Bi2O3-CuO. Specimen masses were 0.05-1.5 g.

  19. Materials processing in space bibliography, 1983, revised

    NASA Technical Reports Server (NTRS)

    Pentecost, E. (Compiler)

    1983-01-01

    Flight experiments utilizing a low gravity environment to elucidate and control various processes, or ground based activities that provide supporting research are compiled. Six major categories: crystal growth; solidification of metals, alloys, and composites; fluids, transports, and chemical processes; glasses and ceramics; ultrahigh vacuum and containerless processing technologies; and combustion are included. A list of patents and appendices providing a compilation of anonymously authored collections and reports and a cross reference index are included.

  20. Materials processing in zero gravity. [space manufacturing

    NASA Technical Reports Server (NTRS)

    Wuenscher, H. F.

    1973-01-01

    Manufacturing processes which are expected to show drastic changes in a space environment due to the absence of earth gravity are classified according to (1) buoyancy and thermal convection sensitive processes and (2) processes where molecular forces like cohesion and adhesion remain as the relatively strongest and hence controlling factors. Some specific process demonstration experiments carried out during the Apollo 14 mission and in the Skylab program are described. These include chemical separation by electrophoresis, the M551 metals melting experiment, the M552 exothermic brazing experiment, the M553 sphere forming experiment, the M554 composite casting experiment, and the M555 gallium arsenide crystal growth experiment.

  1. Materials and Processes for the New Millennium

    NASA Technical Reports Server (NTRS)

    Hayes, Paul W.; Richardson, Rod W.

    2004-01-01

    The single greatest threat to material availability over the last decade has been Compliance to New Environmental Regulations. Federal Regulations: a) Clean Air Acts Amendments - 1990 - Titles I, III and VI; b) NASA Interim Policy- 1995 end date; c) Montreal Protocol - 2000 and 2005 end dates; d) Industrial Toxics Project - HAP emissions by 1995; e) Florida DER - VOC limits by 1995 (CA); f) OSHA Health Related Regulations 1) Carcinogens 2) Mutagens 3). Material availability is complicated by local and state regulations and their own compliance schedules.

  2. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September 1, 1996--November 30, 1996

    SciTech Connect

    1997-04-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  3. Hazardous materials in aquatic environments of the Mississippi River Basin Project management. Technical quarterly progress report, April 1, 1996--June 30, 1996

    SciTech Connect

    McLachlan, J.; Ide, C.F.; O`Connor, S.

    1996-08-01

    This quarterly report summarizes accomplishments for the Project examining hazardous materials in aquatic environments of the Mississippi River Basin. Among the many research areas summarized are the following: assessment of mechanisms of metal-induced reproductive toxicity in aquatic species as a biomarker of exposure; hazardous wastes in aquatic environment;ecological sentinels of aquatic contamination in the lower Mississippi River System; remediation of selected contaminants; rapid on-site immunassay for heavy metal contamination; molecular mechanisms of developmental toxicity induced by retinoids and retinoid-like molecules; resuseable synthetic membranes for the removal of aromatic and halogenated organic pollutants from waste water; Effects of steroid receptor activation in neurendocrine cell of the mammalian hypothalamus; modeling and assessment of environmental quality of louisiana bayous and swamps; enhancement of environmental education. The report also contains a summary of publications resulting from this project and an appendix with analytical core protocals and target compounds and metals.

  4. Material, process, and product design of thermoplastic composite materials

    NASA Astrophysics Data System (ADS)

    Dai, Heming

    Thermoplastic composites made of polypropylene (PP) and E-glass fibers were investigated experimentally as well as theoretically for two new classes of product designs. The first application was for reinforcement of wood. Commingled PP/glass yarn was consolidated and bonded on wood panel using a tie layer. The processing parameters, including temperature, pressure, heating time, cooling time, bonding strength, and bending strength were tested experimentally and evaluated analytically. The thermoplastic adhesive interface was investigated with environmental scanning electron microscopy. The wood/composite structural design was optimized and evaluated using a Graphic Method. In the second application, we evaluated use of thermoplastic composites for explosion containment in an arrester. PP/glass yarn was fabricated in a sleeve form and wrapped around the arrester. After consolidation, the flexible composite sleeve forms a solid composite shell. The composite shell acts as a protection layer in a surge test to contain the fragments of the arrester. The manufacturing process for forming the composite shell was designed. Woven, knitted, and braided textile composite shells made of commingled PP/glass yarn were tested and evaluated. Mechanical performance of the woven, knitted, and braided composite shells was examined analytically. The theoretical predictions were used to verify the experimental results.

  5. MATERIAL AND ENVIRONMENTAL SUSTAINABILITY IN CERAMIC PROCESSING

    EPA Science Inventory

    Materials Characterization
    The density of 3124 Ferro Frit and Mason Chrome Free Black Pigment was measured to be 2.4911 g/cm3 and 5.0703 g/cm3 respectively. The single point, BET and Langmuir surface area of 3124 Ferro Frit was deter...

  6. Electrochromic materials, devices and process of making

    DOEpatents

    Richardson, Thomas J.

    2003-11-11

    Thin films of transition metal compositions formed with magnesium that are metals, alloys, hydrides or mixtures of alloys, metals and/or hydrides exhibit reversible color changes on application of electric current or hydrogen. Thin films of these materials are suitable for optical switching elements, thin film displays, sun roofs, rear-view mirrors and architectural glass.

  7. (Shippingport Atomic Power Station). Quarterly operating report, third quarter 1980

    SciTech Connect

    Zagorski, J. F.

    1980-01-01

    At the beginning of the third quarter of 1980, the Shippingport Atomic Power Station was operating with the 1A, 1B, 1C, and 1D reactor coolant loops and the 1AC and 1BD purification loops in service. During the quarter, the Station was operated for Duquesne Light Company System grid including base load and swing load operation. Twelve (12) planned swing load operations were performed on the LWBR Core this quarter to complete the LWBR operating plan of fifty (50) during this operating phase. The Station was shutdown on September 12 for the Fall 1980 Shutdown and remained in this mode through the end of the quarter. The LWBR Core has generated 18,297.98 EFPH from start-up through the end of the quarter. There were no radioactive liquid discharges from the Radioactive Waste Processing System to the river this quarter. The radioactive liquid waste effluent line to the river remained blanked off to prevent inadvertent radioactive liquid waste discharges. During the quarter, approximately 0.001 curies of Xe 133 activity were released from the station. The radioactivity released from Shippingport Station is far too small to have any measurable effect on the general background environmental radioactivity outside the plant.

  8. Metal containing material processing on coater/developer system

    NASA Astrophysics Data System (ADS)

    Kawakami, Shinichiro; Mizunoura, Hiroshi; Matsunaga, Koichi; Hontake, Koichi; Nakamura, Hiroshi; Shimura, Satoru; Enomoto, Masashi

    2016-03-01

    Challenges of processing metal containing materials need to be addressed in order apply this technology to Behavior of metal containing materials on coater/developer processing including coating process, developer process and tool metal contamination is studied using CLEAN TRACKTM LITHIUS ProTM Z (Tokyo Electron Limited). Through this work, coating uniformity and coating film defectivity were studied. Metal containing material performance was comparable to conventional materials. Especially, new dispense system (NDS) demonstrated up to 80% reduction in coating defect for metal containing materials. As for processed wafer metal contamination, coated wafer metal contamination achieved less than 1.0E10 atoms/cm2 with 3 materials. After develop metal contamination also achieved less than 1.0E10 atoms/cm2 with 2 materials. Furthermore, through the metal defect study, metal residues and metal contamination were reduced by developer rinse optimization.

  9. Process modeling for carbon-phenolic nozzle materials

    NASA Technical Reports Server (NTRS)

    Letson, Mischell A.; Bunker, Robert C.; Remus, Walter M., III; Clinton, R. G.

    1989-01-01

    A thermochemical model based on the SINDA heat transfer program is developed for carbon-phenolic nozzle material processes. The model can be used to optimize cure cycles and to predict material properties based on the types of materials and the process by which these materials are used to make nozzle components. Chemical kinetic constants for Fiberite MX4926 were determined so that optimization of cure cycles for the current Space Shuttle Solid Rocket Motor nozzle rings can be determined.

  10. Organic materials for ceramic molding processes

    NASA Technical Reports Server (NTRS)

    Saito, K.

    1984-01-01

    Ceramic molding processes are examined. Binders, wetting agents, lubricants, plasticizers, surface active agents, dispersants, etc., for pressing, rubber pressing, sip casting, injection casting, taping, extrusion, etc., are described, together with forming machines.

  11. Process feasibility study in support of silicon material task 1

    NASA Technical Reports Server (NTRS)

    Yaws, C. L.; Li, K. Y.; Hopper, J. R.; Fang, C. S.; Hansen, K. C.

    1981-01-01

    Results for process system properties, chemical engineering and economic analyses of the new technologies and processes being developed for the production of lower cost silicon for solar cells are presented. Analyses of process system properties are important for chemical materials involved in the several processes under consideration for semiconductor and solar cell grade silicon production. Major physical, thermodynamic and transport property data are reported for silicon source and processing chemical materials.

  12. Heat and mass transfer in materials processing

    SciTech Connect

    Tanasawa, I. . Inst. of Industrial Science); Lior, N. . Dept. of Mechanical Engineering and Applied Mechanics)

    1992-01-01

    This book contains forty papers presented at the seminar. The papers are representative of the seminar's scope, and include plasma spraying, laser and electron beam processing, crystal growth, solidification, steel processing, casting and molding, and papermaking, as well as fundamental heat transfer issues and physical properties underlying all of the above. The seminar emphasized thorough discussion of the presentations and of the subfields. Brief summaries of the discussions are presented in the rapporteurs' reports.

  13. Investigation of the Geokinetics horizontal in situ oil shale retorting process. Quarterly report, January-March 1980

    SciTech Connect

    Hutchinson, D.L.

    1980-05-01

    Retort No. 18 produced 3479 barrels of oil during the quarter for a total of 4528 barrels to date. Chromatographic analyses of Retort No. 18 shale oil by the GKI analytical laboratory indicated variation in the oil from the wells near the air-in end and from the air-out end of the retort. Shale oil has been blended with Altamont crude (the Roosevelt refinery's normal feedstock); the distillation, API gravity, pour point, flash point, Naptha and Cat Gas were not affected by the shale oil. The diesel off the crude unit changed from water white to yellow, however, and a fine grayish-brown precipitate formed. Re-entry drilling was performed on Retorts No. 21, No. 22, and No. 23 during the quarter; tracer tests were run by Sandia Laboratories on Retorts No. 19, No. 21, No. 22, and No. 23. Blasthole drilling began on Retort No. 25.

  14. THE PREPARATION OF CURRICULUM MATERIALS AND THE DEVELOPMENT OF TEACHERS FOR AN EXPERIMENTAL APPLICATION OF THE CLUSTER CONCEPT OF VOCATIONAL EDUCATION AT THE SECONDARY SCHOOL LEVEL. PHASE II, CLUSTER CONCEPT PROJECT. SECOND QUARTERLY REPORT.

    ERIC Educational Resources Information Center

    MALEY, DONALD

    OBJECTIVES DURING THE PROJECT'S SECOND QUARTER WERE TO (1) COMPLETE THE SELECTION OF TEACHERS, (2) COMPLETE THE DEVELOPMENT OF THE TEACHER PREPARATION PROGRAM, (3) INITIATE THE TEACHER PREPARATION PROGRAM, (4) HOLD ORIENTATION MEETINGS FOR COUNSELORS AND ADMINISTRATORS INVOLVED IN THE PILOT PROGRAMS, AND (5) OBTAIN MATERIAL AND INFORMATION FROM…

  15. Laser processing for manufacturing nanocarbon materials

    NASA Astrophysics Data System (ADS)

    Van, Hai Hoang

    CNTs have been considered as the excellent candidate to revolutionize a broad range of applications. There have been many method developed to manipulate the chemistry and the structure of CNTs. Laser with non-contact treatment capability exhibits many processing advantages, including solid-state treatment, extremely fast processing rate, and high processing resolution. In addition, the outstanding monochromatic, coherent, and directional beam generates the powerful energy absorption and the resultant extreme processing conditions. In my research, a unique laser scanning method was developed to process CNTs, controlling the oxidation and the graphitization. The achieved controllability of this method was applied to address the important issues of the current CNT processing methods for three applications. The controllable oxidation of CNTs by laser scanning method was applied to cut CNT films to produce high-performance cathodes for FE devices. The production method includes two important self-developed techniques to produce the cold cathodes: the production of highly oriented and uniformly distributed CNT sheets and the precise laser trimming process. Laser cutting is the unique method to produce the cathodes with remarkable features, including ultrathin freestanding structure (~200 nm), greatly high aspect ratio, hybrid CNT-GNR emitter arrays, even emitter separation, and directional emitter alignment. This unique cathode structure was unachievable by other methods. The developed FE devices successfully solved the screening effect issue encounter by current FE devices. The laser-control oxidation method was further developed to sequentially remove graphitic walls of CNTs. The laser oxidation process was directed to occur along the CNT axes by the laser scanning direction. Additionally, the oxidation was further assisted by the curvature stress and the thermal expansion of the graphitic nanotubes, ultimately opening (namely unzipping) the tubular structure to

  16. Molten salt applications in materials processing

    NASA Astrophysics Data System (ADS)

    Mishra, Brajendra; Olson, David L.

    2005-02-01

    The science of molten salt electrochemistry for electrowinning of reactive metals, such as calcium, and its in situ application in pyro-reduction has been described. Calcium electrowinning has been performed in a 5 10 wt% calcium oxide calcium chloride molten salt by the electrolytic dissociation of calcium oxide. This electrolysis requires the use of a porous ceramic sheath around the anode to keep the cathodically deposited calcium and the anodic gases separate. Stainless steel cathode and graphite anode have been used in the temperature range of 850 950 °C. This salt mixture is produced as a result of the direct oxide reduction (DOR) of reactive metal oxides by calcium in a calcium chloride bath. The primary purpose of this process is to recover the expensive calcium reductant and to recycle calcium chloride. Experimental data have been included to justify the suitability as well as limitations of the electrowinning process. Transport of oxygen ions through the sheath is found to be the rate controlling step. Under the constraints of the reactor design, a calcium recovery rate of approx. 150 g/h was achieved. Feasibility of a process to produce metals by pyrometallurgical reduction, using the calcium reductant produced electrolytically within the same reactor, has been shown in a hybrid process. Several processes are currently under investigation to use this electrowon calcium for in situ reduction of metal oxides.

  17. Process for Self-Repair of Insulation Material

    NASA Technical Reports Server (NTRS)

    Parrish, Clyde F. (Inventor)

    2007-01-01

    A self-healing system for an insulation material initiates a self-repair process by rupturing a plurality of microcapsules disposed on the insulation material. When the plurality of microcapsules are ruptured reactants witlun the plurality of microcapsules react to form a replacement polymer in a break of the insulation material. This self-healing system has the ability to repair multiple breaks in a length of insulation material without exhausting the repair properties of the material.

  18. Process for self-repair of insulation material

    NASA Technical Reports Server (NTRS)

    Parrish, Clyde F. (Inventor)

    2007-01-01

    A self-healing system for an insulation material initiates a self-repair process by rupturing a plurality of microcapsules disposed on the insulation material. When the plurality of microcapsules are ruptured reactants within the plurality of microcapsules react to form a replacement polymer in a break of the insulation material. This self-healing system has the ability to repair multiple breaks in a length of insulation material without exhausting the repair properties of the material.

  19. Production of elemental sulfur and methane from H{sub 2}S and CO{sub 2} derived from a coal desulfurization process. Quarterly technical progress report, January 1--March 31, 1996

    SciTech Connect

    Gong, S.Y.; Jiang, X.; Khang, S.J.; Keener, T.C.

    1996-12-31

    During the tenth quarter of the project, bench scale experiments were performed to investigate the adsorption ability of different kinds of materials within sulfur vapor environment. Four kinds of adsorbents have been tested. The experimental results indicated that activated carbon was the best of four adsorbents tested. In addition to the baseline tests, several designs of activated carbon feed system have been tested. Under an inert environment, bench scale experiments were performed to investigate the characteristics and efficiency of activated carbon passing through the Co-Mo-Alumina catalyst bed. The results showed that activated carbon powder could easily be transported through the catalytic bed. The adsorption process may be applicable to promote conversion of H{sub 2}S in the H{sub 2}S and CO{sub 2} reaction system.

  20. Processing of monolayer materials via interfacial reactions

    DOEpatents

    Sutter, Peter Werner; Sutter, Eli Anguelova

    2014-05-20

    A method of forming and processing of graphene is disclosed based on exposure and selective intercalation of the partially graphene-covered metal substrate with atomic or molecular intercalation species such as oxygen (O.sub.2) and nitrogen oxide (NO.sub.2). The process of intercalation lifts the strong metal-carbon coupling and restores the characteristic Dirac behavior of isolated monolayer graphene. The interface of graphene with metals or metal-decorated substrates also provides for controlled chemical reactions based on novel functionality of the confined space between a metal surface and a graphene sheet.

  1. Dielectric particle injector for material processing

    NASA Technical Reports Server (NTRS)

    Leung, Philip L. (Inventor)

    1992-01-01

    A device for use as an electrostatic particle or droplet injector is disclosed which is capable of injecting dielectric particles or droplets. The device operates by first charging the dielectric particles or droplets using ultraviolet light induced photoelectrons from a low work function material plate supporting the dielectric particles or droplets, and then ejecting the charged particles or droplets from the plate by utilizing an electrostatic force. The ejected particles or droplets are mostly negatively charged in the preferred embodiment; however, in an alternate embodiment, an ion source is used instead of ultraviolet light to eject positively charged dielectric particles or droplets.

  2. Alternative Processing of High Temperature Hafnium and Zirconium Based Materials

    NASA Technical Reports Server (NTRS)

    Gasch, Matthew; Gusman, Michael; Ellerby, Don; Irby, Edward; Johnson, Sylvia M.

    2003-01-01

    The behavior of refractory hafnium and zirconium based materials are being investigated at NASA Ames as part of ongoing research aimed at developing superior heat resistant materials for aerospace applications. Hafnium and zirconium diboride based materials have shown high temperature capabilities in simulated reentry environments indicating that these materials may successfully operate as reusable oxidation resistant components for leading edge applications. Due to the refractory nature of these materials, processing of fine-grained uniform microstructures poses a number of challenges. To better understand the process-property-microstructure relationship, processing of these materials has been carried out with conventional hot pressing in addition to the novel approach of Spark Plasma Sintering (SPS). The two processing methods are compared and contrasted in an evaluation of the sintering behavior of high temperature diboride based materials and preliminary physical and mechanical properties are presented.

  3. 2003 research briefs : Materials and Process Sciences Center.

    SciTech Connect

    Cieslak, Michael J.

    2003-08-01

    This report is the latest in a continuing series that highlights the recent technical accomplishments associated with the work being performed within the Materials and Process Sciences Center. Our research and development activities primarily address the materials-engineering needs of Sandia's Nuclear-Weapons (NW) program. In addition, we have significant efforts that support programs managed by the other laboratory business units. Our wide range of activities occurs within six thematic areas: Materials Aging and Reliability, Scientifically Engineered Materials, Materials Processing, Materials Characterization, Materials for Microsystems and Materials Modeling and Computational Simulation. We believe these highlights collectively demonstrate the importance that a strong materials-science base has on the ultimate success of the NW program and the overall DOE technology portfolio.

  4. 2005 Research Briefs : Materials and Process Sciences Center.

    SciTech Connect

    Cieslak, Michael J.

    2005-05-01

    This report is the latest in a continuing series that highlights the recent technical accomplishments associated with the work being performed within the Materials and Process Sciences Center. Our research and development activities primarily address the materials-engineering needs of Sandia's Nuclear-Weapons (NW) program. In addition, we have significant efforts that support programs managed by the other laboratory business units. Our wide range of activities occurs within six thematic areas: Materials Aging and Reliability, Scientifically Engineered Materials, Materials Processing, Materials Characterization, Materials for Microsystems, and Materials Modeling and Simulation. We believe these highlights collectively demonstrate the importance that a strong materials-science base has on the ultimate success of the NW program and the overall DOE technology portfolio.

  5. 2004 research briefs :Materials and Process Sciences Center.

    SciTech Connect

    Cieslak, Michael J.

    2004-01-01

    This report is the latest in a continuing series that highlights the recent technical accomplishments associated with the work being performed within the Materials and Process Sciences Center. Our research and development activities primarily address the materials-engineering needs of Sandia's Nuclear-Weapons (NW) program. In addition, we have significant efforts that support programs managed by the other laboratory business units. Our wide range of activities occurs within six thematic areas: Materials Aging and Reliability, Scientifically Engineered Materials, Materials Processing, Materials Characterization, Materials for Microsystems, and Materials Modeling and Simulation. We believe these highlights collectively demonstrate the importance that a strong materials-science base has on the ultimate success of the NW program and the overall DOE technology portfolio.

  6. Processing of superconductive materials and high frequency

    SciTech Connect

    Smith, J.L.

    1987-01-01

    We do not know yet if superconductivity will become useful without refrigeration. Now, the superconductors are so different from copper that it is difficult to imagine replacing copper with such a brittle material. Superconductors conduct dc with no loss, ac with small losses, and microwaves in co-axial lines with almost no loss and with no dispersion from dc to the highest frequencies. They will probably allow us to close the gap between radio frequency and infrared optical transmission. Clearly your industry should know some things about where superconductivity may lead us and must consider whether the greater risk is to develop them or to let others try it. There are no easy answers yet.

  7. Meniscus effect in microgravity materials processing

    NASA Technical Reports Server (NTRS)

    1998-01-01

    While the microgravity environment of orbit eliminates a number of effects that impede the formation of materials on Earth, the change can also cause new, unwanted effects. A mysterious phenomenon, known as detached solidification, apparently stems from a small hydrostatic force that turns out to be pervasive. The contact of the solid with the ampoule transfers stress to the growing crystal and causing unwanted dislocations and twins. William Wilcox and Liya Regel of Clarkson University theorize that the melt is in contact with the ampoule wall, while the solid is not, and the melt and solid are cornected by a meniscus. Their work is sponsored by NASA's Office of Biological and Physical Researcxh, and builds on earlier work by Dr. David Larson of the State University of New York at Stony Brook.

  8. PROCESS OF DECONTAMINATING MATERIAL CONTAMINATED WITH RADIOACTIVITY

    DOEpatents

    Overholt, D.C.; Peterson, M.D.; Acken, M.F.

    1958-09-16

    A process is described for decontaminating metallic objects, such as stainless steel equipment, which consists in contacting such objects with nltric acid in a concentration of 35 to 60% to remove the major portion of the contamination; and thereafter contacting the partially decontaminated object with a second solution containing up to 20% of alkali metal hydroxide and up to 20% sodium tartrate to remove the remaining radioactive contaminats.

  9. FLUORINE PROCESS FOR SEPARATION OF MATERIALS

    DOEpatents

    Seaborg, G.T.; Brown, H.S.

    1958-05-01

    A process is described for separating plutoniunn from neutron-irradiated uranium, which consists of reacting the irradiated uranium mass with HF to form the tetrafluorides of U, Pu, and Np, and then reacting this mixture of tetrafluorides with fiuorine at temperature between 140 and 315 d C. This causes volatile hexafluorides of U and Np to form while at the temperature employed the Pu tetrafluoride is unaffected and remains as a residue.

  10. Microgravity Effects on Materials Processing: A Review. Appendix D

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.

    2003-01-01

    Materials processing in space has been studied both theoretically and experimentally for over 1/4 of a century. In the beginning, we naively spoke of zero gravity, elimination of convection, growth of perfect crystals, and eventual manufacturing in space. All of these appear to have fallen by the wayside. On the other hand, we have learned an unprecedented amount about the influences of gravity on materials processing. We have had many surprises, and not all experimental results have yet been satisfactorily explained. Gravity was found to influence processes that were thought to be gravity-independent. One consequence is that materials processing on earth has often been improved. And it is difficult to imagine how the materials-processing industries could have flourished without the engineers and scientists who received their training by working on microgravity materials processing.

  11. Utilization of lightweight materials made from coal gasification slags. Quarterly report, December 1, 1995--February 28, 1996

    SciTech Connect

    1996-12-31

    The project scope consists of collecting a 20-ton sample of slag (primary slag), processing it for chart removal, and subjecting it to pyroprocessing to produce expanded slag aggregates of various size gradations and unit weights, ranging from 12 to 50 lb/fg{sup 3}. A second smaller slag sample will be used for confirmatory testing. The expanded slag aggregates will then be tested for their suitability in manufacturing precast concrete products (e.g., masonry blocks and roof tiles) and insulating concrete, first at the laboratory scale and subsequently in commercial manufacturing plants. These products will be evaluated using ASTM and industry test methods. Technical data generated during production and testing of the products will be used to assess the overall technical viability of expanded slag production. In addition, a market assessment will be made based on an evaluation of both the expanded slag aggregates and the final products, and market prices for these products will be established in order to assess the economic viability of these utilization technologies. Relevant cost data for physical and pyroprocessing of slag to produce expanded slag aggregates will be gathered for comparison with (1) the management and disposal costs for slag or similar wastes and (2) production costs for conventional materials which the slag aggregates would replace. This will form the basis for an overall economic evaluation of expanded slag utilization technologies.

  12. Process Feasibility Study in Support of Silicon Material, Task 1

    NASA Technical Reports Server (NTRS)

    Li, K. Y.; Hansen, K. C.; Yaws, C. L.

    1979-01-01

    During this reporting period, major activies were devoted to process system properties, chemical engineering and economic analyses. Analyses of process system properties was continued for materials involved in the alternate processes under consideration for solar cell grade silicon. The following property data are reported for silicon tetrafluoride: critical constants, vapor pressure, heat of varporization, heat capacity, density, surface tension, viscosity, thermal conductivity, heat of formation and Gibb's free energy of formation. Chemical engineering analysis of the BCL process was continued with primary efforts being devoted to the preliminary process design. Status and progress are reported for base case conditions; process flow diagram; reaction chemistry; material and energy balances; and major process equipment design.

  13. Materials processing with superposed Bessel beams

    NASA Astrophysics Data System (ADS)

    Yu, Xiaoming; Trallero-Herrero, Carlos A.; Lei, Shuting

    2016-01-01

    We report experimental results of femtosecond laser processing on the surface of glass and metal thin film using superposed Bessel beams. These beams are generated by a combination of a spatial light modulator (SLM) and an axicon with >50% efficiency, and they possess the long depth-of-focus (propagation-invariant) property as found in ordinary Bessel beams. Through micromachining experiments using femtosecond laser pulses, we show that multiple craters can be fabricated on glass with single-shot exposure, and the 1+(-1) superposed beam can reduce collateral damage caused by the rings in zero-order Bessel beams in the scribing of metal thin film.

  14. High temperature electrochemical polishing of H{sub 2}S from coal gasification process streams. Quarterly progress report, October 1, 1995--December 31, 1995

    SciTech Connect

    Winnick, J.

    1995-12-31

    An advanced process for the separation of hydrogen sulfide (H{sub 2}S) from coal gasification product streams through an electrochemical membrane is being developed. H{sub 2}S is removed from the syn-gas stream, split into hydrogen, which enriches the exiting syn-gas, and sulfur, which is condensed from an inert sweep gas stream. The process allows removal of H{sub 2}S without cooling the gas stream and with negligible pressure loss through the separator. The process is made economically attractive by the lack of need for a Claus process for sulfur recovery. Membrane manufacturing coupled with full-cell experimentation was the primary focus this quarter. A tape-casted zirconia membrane was developed and utilized in one full-cell experiment (run 25); run 24 utilized a fabricated membrane purchased from Zircar Corporation. Results are discussed.

  15. Neutral beam processing of semiconductor materials

    SciTech Connect

    Cross, J.; Hoffbauer, M.

    1996-09-01

    This is the final report of a one-year, Laboratory-Directed Research and Development (LDRD) project at the Los Alamos National Laboratory (LANL). The most important challenge facing the US and global microelectronics industry is to identify and develop the next generation of processing technology to produce device structures with dimensions substantially less than 0.25 microns. This project sought to develop controlled, contamination-free etching techniques that are more selective and less damaging than current methods, which are based on inducing surface chemical reactions by rather crude ion-damage mechanisms. The use of non-charged particle etching and cleaning processes in the production of memory and microprocessor chips has been identified by The National Technology Roadmap for Semiconductors as a new manufacturing technique that may aid in the quest for feature sizes of 0.1 micron and lower. The Hyperthermal Neutral Beam Facility at Los Alamos has demonstrated significant improvement over ion-assisted etching in experiments using energetic oxygen and chlorine atoms.

  16. Process for fabricating composite material having high thermal conductivity

    DOEpatents

    Colella, Nicholas J.; Davidson, Howard L.; Kerns, John A.; Makowiecki, Daniel M.

    2001-01-01

    A process for fabricating a composite material such as that having high thermal conductivity and having specific application as a heat sink or heat spreader for high density integrated circuits. The composite material produced by this process has a thermal conductivity between that of diamond and copper, and basically consists of coated diamond particles dispersed in a high conductivity metal, such as copper. The composite material can be fabricated in small or relatively large sizes using inexpensive materials. The process basically consists, for example, of sputter coating diamond powder with several elements, including a carbide forming element and a brazeable material, compacting them into a porous body, and infiltrating the porous body with a suitable braze material, such as copper-silver alloy, thereby producing a dense diamond-copper composite material with a thermal conductivity comparable to synthetic diamond films at a fraction of the cost.

  17. 27 CFR 24.192 - Process and materials.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2012-04-01 2012-04-01 false Process and materials. 24.192 Section 24.192 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY LIQUORS WINE Production of Effervescent Wine § 24.192 Process and materials. In preparing still wine for the production...

  18. 27 CFR 24.192 - Process and materials.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2013-04-01 2013-04-01 false Process and materials. 24.192 Section 24.192 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY ALCOHOL WINE Production of Effervescent Wine § 24.192 Process and materials. In preparing still wine for the production...

  19. 27 CFR 24.192 - Process and materials.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2010-04-01 2010-04-01 false Process and materials. 24.192 Section 24.192 Alcohol, Tobacco Products and Firearms ALCOHOL AND TOBACCO TAX AND TRADE BUREAU, DEPARTMENT OF THE TREASURY LIQUORS WINE Production of Effervescent Wine § 24.192 Process and materials. In preparing still wine for the production...

  20. Nonterrestrial material processing and manufacturing of large space systems

    NASA Technical Reports Server (NTRS)

    Vontiesenhausen, G. F.

    1978-01-01

    An attempt is made to provide pertinent and readily usable information on the extraterrestrial processing of materials and manufacturing of components and elements of these planned large space systems from preprocessed lunar materials which are made available at a processing and manufacturing site in space. Required facilities, equipment, machinery, energy and manpower are defined.

  1. Hazardous materials in aquatic environments of the Mississippi River Basin. Quarterly project status report, July 1, 1993--September 30, 1993

    SciTech Connect

    Not Available

    1993-11-01

    This document is a brief progress report from each of the research and education projects that are currently funded through the ERWM contract. During third quarter 1993, approval was given by DOE for purchase of equipment. Equipment purchases were initiated and much of the equipment has been received and installed. The committees in charge of coordination of sampling and analyses associated with the collaborative research groups continued to meet and address these issues. Sampling has been done in the lower part of Devil`s Swamp and in the Devil`s Swamp Lake area. In addition, extensive sampling has been done in Bayou Trepagnier and in Bayou St. John. During this period, Tulane and Xavier Universities continued working closely with Oak Ridge National Laboratories (ORNL). The ORNL 1993 summer student internship program was completed. Plans were made for expanding the program to support 8 students next summer. Leonard Price, a Xavier University Chemistry professor and John Walz, a Tulane University Engineering professor each spent 5 weeks at ORNL. During this time these faculty worked with ORNL researchers exploring mutual interests and discussing possible future collaborations. In September, Drs. Carl Gehrs, Lee Shugart and Marshall Adams of ORNL, visited the Tulane and Xavier campuses. They presented two seminars and met with several of the investigators being supported by the ERWM contract. Tulane/Xavier project administrators participated in the Office of Technology Development`s ``New Technologies and Program Exhibition`` in the Rayburn House Office Building on September 23 and in the Hart Senate Office Building on September 27.

  2. Portable nuclear material detector and process

    DOEpatents

    Hofstetter, Kenneth J; Fulghum, Charles K; Harpring, Lawrence J; Huffman, Russell K; Varble, Donald L

    2008-04-01

    A portable, hand held, multi-sensor radiation detector is disclosed. The detection apparatus has a plurality of spaced sensor locations which are contained within a flexible housing. The detection apparatus, when suspended from an elevation, will readily assume a substantially straight, vertical orientation and may be used to monitor radiation levels from shipping containers. The flexible detection array can also assume a variety of other orientations to facilitate any unique container shapes or to conform to various physical requirements with respect to deployment of the detection array. The output of each sensor within the array is processed by at least one CPU which provides information in a usable form to a user interface. The user interface is used to provide the power requirements and operating instructions to the operational components within the detection array.

  3. Computer-Aided Process Model For Carbon/Phenolic Materials

    NASA Technical Reports Server (NTRS)

    Letson, Mischell A.; Bunker, Robert C.

    1996-01-01

    Computer program implements thermochemical model of processing of carbon-fiber/phenolic-matrix composite materials into molded parts of various sizes and shapes. Directed toward improving fabrication of rocket-engine-nozzle parts, also used to optimize fabrication of other structural components, and material-property parameters changed to apply to other materials. Reduces costs by reducing amount of laboratory trial and error needed to optimize curing processes and to predict properties of cured parts.

  4. New materials and new processes. Volume 3. 1985

    SciTech Connect

    Not Available

    1985-01-01

    New materials and processes in electronic surface and electrochemical technologies are discussed. Among the specific technologies considered are: organic electronic materials; polyoxymethane whiskers; and thin film SAW devices. Consideration is also given to: multipurpose corrosion inhibitors for naval aerospace applications; methods of improving lead-acid battery performance; graphite intercalation compounds; and molybdenum metal coatings. Addditional topics discussed include: electrolytic processes; sensors; and biomedical materials.

  5. Investigation of test methods, material properties, and processes for solar cell encapsulants. Encapsulation task of the low-cost silicon solar array project

    NASA Technical Reports Server (NTRS)

    1977-01-01

    During this quarter, flat-plate solar collector systems were considered and six basic construction elements were identified: outer coatings, superstrates, pottants, substrates, undercoats, and adhesives. Materials surveys were then initiated to discover either generic classes or/and specific products to function as each construction element. Cost data included in the surveys permit ready evaluation of each material. Silicones, fluorocarbons, glass, and acrylic polymers have the highest inherent weatherability of materials studied to date. Only acrylics, however, combine low costs, environmental resistance, and potential processability. This class will receive particular emphasis.

  6. The role of the resid solvent in co-processing with finely divided catalysts. Quarterly report, January--March 1993

    SciTech Connect

    Curtis, C.W.

    1993-08-01

    The overall objective of this project is to evaluate the role of the resid in coprocessing. The primary purpose of this initial work was to establish under thermal and catalytic reaction conditions whether hydrogen transfer occurred between cycloalkane type structures that are present in resids and aromatics that are present in coal and liquefied coal. The research this quarter focused upon evaluating different reaction systems for performing model donor and model acceptor studies. The first system that was evaluated involved anthracene (ANT) as the model acceptor. Previous results had shown that ANT did not convert substantially in a thermal reaction at 380{degrees}C (Wang 1992); however, more was converted (about 50%) at 440{degrees}C. The results from the reactions performed last quarter indicated that substantial hydrogenation of ANT occurred thermally at 440{degrees}C; more than had been observed previously. The reactors that were used, though, had contained substantial amounts of catalysts prior to the performance of the thermal reactions. Hence, the passivity of the reactors was questioned and new reactors were fabricated. Some of the reactions using ANT were performed again and are reported herein. The second part of the work performed this quarter was to evaluate hydrogen transfer from the cycloalkane, perhydropyrene (PHP), to the aromatic phenanthrene (PHEN). Reactions were performed at a 1:1 PHP to PHEN weight ratio and with a 5:1 PHP to PHEN ratio. The reactions were performed thermally and catalytically at 400 and 425{degrees}C using molybdenum naphthenate and nickel octoate as catalysts. Reactions were also performed with added sulfur either as elemental sulfur or benzothiophene.

  7. The role of the resid solvent in co-processing with finely divided catalysts. Quarterly report April--June 1993

    SciTech Connect

    Curtis, C.W.

    1993-11-01

    The primary purpose of the work performed this quarter was to establish under thermal and catalytic reaction conditions whether hydrogen transfer occurred between cycloalkane type structures that are present in resids and heteroatomic species that are present in coal and liquefied coal. The research this quarter focused upon evaluating benzophenone (BENZ) as a model acceptor for hydrogen that might be transferred from a cycloalkane, perhydropyrene (PHP), under coprocessing conditions. Hence, a number of reactions was performed in which BENZ was reacted alone in hydrogen and nitrogen atmospheres in the presence and absence of a catalytic agent, molybdenum naphthenate. Reactions were also performed using a combination of PHP and BENZ at a 1 to 1 weight ratio. Also performing this quarter were initial separations with petroleum resids. Two different resids were used, Maya and LHC-362. The literature was also surveyed to determine important characteristics that should be evaluated for selecting resids. The resids that are desired for this project are resids with high-, medium-, and low-naphthenic content. Different levels of asphaltenes are also desirable. Resids with these characteristics are currently being sought. The model compound PHP that had been commercially available as naphthene representative of resids is now no longer available. Hence, several scoping experiments were performed in order to determine conditions for synthesizing PHP. The synthesis procedure reported in US Patent 3,303,227 was used as a basis for this work. Although more than 85% PHP was synthesized, partially hydrogenated pyrenes were also produced which will require separation in order to obtain pure PHP.

  8. Numerical study of the flow of granular materials down an inclined plane. Quarterly report, March 1, 1994--June 30, 1994

    SciTech Connect

    Not Available

    1994-09-01

    In the previous report the governing equations for the flow of granular materials down an inclined plane using the continuum model proposed by Rajagopal and Massoudi, were derived. The authors studied the effect of the various forms of the materials parameters ({beta}`s) on the velocity, volume fraction and temperature fields. In this report, the authors derive the governing equations for the flow of granular materials down an inclined plane using the kinetic theory based model proposed by Boyle and Massoudi.

  9. [INVITED] Ultrafast laser micro-processing of transparent material

    NASA Astrophysics Data System (ADS)

    Watanabe, Wataru; Li, Yan; Itoh, Kazuyoshi

    2016-04-01

    Focusing ultrafast laser pulses inside a transparent material induces localized permanent structural modifications. Using these permanent structural modifications, one can produce photonic devices and micro-channels inside the bulk of a transparent material in three-dimensions. By virtue of localized melting and resolidification in materials, joining or welding is achieved between pieces of the same or different materials. This welding technique for transparent materials using ultrafast laser pulses is also reviewed along with applications to hermetic sealing. The mechanisms and applications of ultrafast laser micro-processing in transparent material are discussed.

  10. Silicon solar-cell process: development, fabrication, and analysis. Tenth quarterly report, 1 July 1981-30 September 1981

    SciTech Connect

    Yoo, H.I.; Iles, P.A.; Leung, D.C.

    1981-01-01

    Work has progressed in fabrication and characterization of solar cells from UCP wafers and LASS ribbons. Gettering tests applied to UCP wafers made little change on their performance compared with corresponding baseline data. Advanced processes such as SJ, BSF, and MLAR were also applied. While BSF by Al paste had shunting problems, cells with SJ and BSF by evaporated Al, and MLAR did achieve 14.1% AM1 on UCP silicon. The study of LASS material was very preliminary. Only a few cells with SJ, BSR, (no BSF) and MLAR were completed due to mechanical yield problems after lapping the material. Average efficiency was 10.7% AM1 with 13.4% AM1 for CZ controls. Relatively high minority carrier diffusion lengths were obtained. The lower than expected Jsc could be partially explained by low active area due to irregular sizes.

  11. Development of a solid absorption process for removal of sulfur from fuel gas. Second quarterly technical report

    SciTech Connect

    Stegen, G.E.

    1980-05-01

    Progress on development of the Solid Supported Molten Salt (SSMS) Process is reported. Absorption and regeneration reaction rate data were obtained using a gravimetric technique. Durability and salt impregnation tests were also performed on a number of commercially available and custom fabricated ceramic samples. Results to date indicate that lithium aluminate, magnesium oxide, and zirconium oxide may all be suitable ceramic support materials. Gravimetric reaction rate data has been developed which gives an estimate of reaction rates expected with the solid supported molten salt sorbent. Soaking the ceramic in a bath of the molten salt has been shown to be effective in filling the pores with salt. With some materials it is necessary to draw a vacuum on the bath during soaking in order to remove trapped gases.

  12. Novel particulate production processes to create unique security materials

    NASA Astrophysics Data System (ADS)

    Hampden-Smith, Mark; Kodas, Toivo; Haubrich, Scott; Oljaca, Miki; Einhorn, Rich; Williams, Darryl

    2006-02-01

    Particles are frequently used to impart security features to high value items. These particles are typically produced by traditional methods, and therefore the security must be derived from the chemical composition of the particles rather than the particle production process. Here, we present new and difficult-to-reproduce particle production processes based on spray pyrolysis that can produce unique particles and features that are dependent on the use of these new-to-the-world processes and process trade secrets. Specifically two examples of functional materials are described, luminescent materials and electrocatalytic materials.

  13. Ground based research in microgravity materials processing

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Rathz, Tom

    1994-01-01

    The core activities performed during this time period have been concerned with tracking the TEMPEST experiments on the shuttle with drops of Zr, Ni, and Nb alloys. In particular a lot of Zr drops are being made to better define the recalescence characteristics of that system so that accurate comparisons of the drop tube results with Tempest can be made. A new liner, with minimal reflectivity characteristics, has been inserted into the drop tube in order to improve the recalescence measurements of the falling drops. The first installation to make the geometric measurements to ensure a proper fit has been made. The stovepipe sections are currently in the shop at MSFC being painted with low reflectivity black paint. Work has also continued on setting up the MEL apparatus obtained from Oak Ridge in the down stairs laboratory at the Drop Tube Facilities. Some ground-based experiments on the same metals as are being processed on TEMPEST are planned for the MEL. The flight schedules for the KC-135 experiments are still to be determined in the near future.

  14. Emerging methods for the intelligent processing of materials

    NASA Astrophysics Data System (ADS)

    Garrett, P. H.; Jones, J. G.; Moore, D. C.; Malas, J. C.

    1993-10-01

    Emerging methods, procedures, and performance measures are presented for the design of intelligent materials processing systems that combine both comprehensive new process representations and correspondingly advanced process control systems. The description of these developments is presented in five parts. The first provides the partitioning of global processes into decoupled finite subprocesses for improved accommodation of process nonlinearities with accompanying simplification of control system complexity. The second is sensor/controller/actuator accountability to establish an on-line process variability baseline whose greatest sensitivity is attributable to process measurement limitations. Development three combines multiloop control with decoupled subprocesses for enhanced process disorder reduction and improved likelihood of achieving material parameters of interest. The fourth, closely associated with development three, provides accurate multiloop control compensation by identification of decoupled trapezoidal subprocess models. The fifth presents a process description language of qualitative subprocess influences for augmenting incompletely modeled processes and unmeasurable control elements by supervising the control space to minimize control conflicts and process variability.

  15. Tulane/Xavier Universities hazardous materials in aquatic environments of the Mississippi River Basin. Quarterly progress report, October 1, 1995--December 31, 1995

    SciTech Connect

    1995-12-31

    To provide the necessary administrative support to assure that the scientific and educational goals of the project are obtained and to assure that all Department of Energy reporting requirements and requests are fulfilled.The grant reporting is divided into three aspects: Collaborative Cluster projects, Initiation projects and Education projects. A cluster project is one or more closely related collaborative, multidisciplinary research projects in which a group of investigators employs a synergistic approach to the solution of problems in the same general area of research. An initiation project typically involves a single investigator. The purpose of the project is to undertaken pilot work, lasting no more than one year, which will lead to the successful submission of an externally-funded proposal or the development of a collaborative cluster project. The education projects are designed to develop courses with emphasis on environmental studies and/or to train students in areas of environmental research. Accomplishments this quarter are: (1) Issued a request for proposals (RFP) to complete work during the next year of the project. Forty-two proposals were received in response to the RFP. (2) Selected and convened a panel of experts to review the proposals and make funding recommendations. (3) Assigned each proposal to two or more reviewers and sent copies of all proposals to each review panelist. (4) Interfaced with Oak Ridge National Laboratory regarding QA/QC issues related to sampling and analysis for the project. (5) Held numerous phone conversations with DOE representatives regarding funding allocations procedure changes as a result of the delays in the Federal budget and appropriations process this year. This quarterly report briefly describes research projects ongoing in this program.

  16. Materials-based process tolerances for neutron generator encapsulation.

    SciTech Connect

    Berry, Ryan S.; Adolf, Douglas Brian; Stavig, Mark Edwin

    2007-10-01

    Variations in the neutron generator encapsulation process can affect functionality. However, instead of following the historical path in which the effects of process variations are assessed directly through functional tests, this study examines how material properties key to generator functionality correlate with process variations. The results of this type of investigation will be applicable to all generators and can provide insight on the most profitable paths to process and material improvements. Surprisingly, the results at this point imply that the process is quite robust, and many of the current process tolerances are perhaps overly restrictive. The good news lies in the fact that our current process ensures reproducible material properties. The bad new lies in the fact that it would be difficult to solve functional problems by changes in the process.

  17. A survey of the economics of materials processing in space. [accenting biomedical materials

    NASA Technical Reports Server (NTRS)

    Miller, B. P.

    1975-01-01

    A survey of the economics of space materials processing has been performed with the objectives of identifying those areas of space materials processing that give preliminary indication of significant economic potential, and to identify possible approaches to quantify the economic potential. It is concluded that limited economic studies have been performed to date, primarily in the area of the processing of inorganic materials, but that the economics of space processing of biological material has not received adequate attention. Specific studies are recommended to evaluate the economic impact of human lymphocyte subgroup separation on organ transplantation, and on the separation and concentration of urokinase producing cells.

  18. Surface engineering of glazing materials and structures using plasma processes

    SciTech Connect

    Anders, Andre; Monteiro, Othon R.

    2003-04-10

    A variety of coatings is commercially produced on a very large scale, including transparent conducting oxides and multi-layer silver-based low-emissivity and solar control coatings. A very brief review of materials and manufacturing process is presented and illustrated by ultrathin silver films and chevron copper films. Understanding the close relation between manufacturing processes and bulk and surface properties of materials is crucial for film growth and self-assembly processes.

  19. A calcium oxide sorbent process for bulk separation of carbon dioxide. Quarterly progress report 17, July--September 1993

    SciTech Connect

    Harrison, D.P.

    1993-10-01

    Phase II research involves a scale-up from microgram to gram quantities of sorbent and a switch from the electrobalance reactor to a fixed-bed reactor with capability for feed and product gas analysis. Parameters being studied in Phase II are essentially the same as in Phase I. The reactor response is being studied as a function of calcination and carbonation temperature and pressure, composition of the calcination and carbonation feed gas, and space velocity during the carbonation cycle. Multicycle tests are also being conducted to extend the information on sorbent durability. During the current quarter, reactor modifications to permit easier addition and removal of sorbent to and from the reactor were accomplished. It is now possible to remove sorbent after a run in discrete axial sections which will permit characterization of the sorbent as a function of axial position. Tracer response tests in which the chromatograph response to step function injections of hydrogen to flowing nitrogen under non-reactive conditions were carried out to evaluate the lag time between feeding reactive gases to the reactor and their appearance in the product gas sample. Fourteen additional calcination/carbonation reaction tests were completed this quarter, and the effects of carbonation background gas composition, sorbent particle size, calcination temperature, calcination gas flow rate, and calcination gas composition were studied. In addition, the first multicycle test involving complete calcination/carbonation cycles was carried out.

  20. Effects of minerals on coal-beneficiation processes. Quarterly report No. 10, January 1-March 31, 1980

    SciTech Connect

    McMillan, B. G.; Muter, R. B.; Buttermore, W. H.; Grady, W. C.; Alderman, J. K.; Durham, D. L.

    1980-10-15

    All basic data acquisition relevant to characterization of the contract samples physically and chemically has been completed. Assessment of this data and inter-relationships with mineralogical characterization data is concurrently on-going, with final petrographic data acquisition for the contract to be affected during the next quarter. This remaining analytical work is the detailed maceral analysis of the Illinois No. 6 samples. Work during this quarter focused on coarse and fine coal heavy-media pilot-scale cleaning operations using a heavy-media drum separation and a heavy-media cyclone. Chemical and mineralogical effects produced by these tests are reported herein, completing Task 4 testing of the effects of laboratory pilot cleaning on mineral composition and distribution. Results for froth flotation, size by gravity, jigging, and tabling for this task have been previously reported. Also completed during the work period was the chemical characterization of the Illinois No. 6 slurry-fines sample. Mineralogical data for this sample were reported in Progress Report Number 9.

  1. Compatibility of refrigerants and lubricants with motor materials. Quarterly technical progress report, 1 July 1992--30 September 1992

    SciTech Connect

    Doerr, R.; Kujak, S.

    1992-10-01

    During the compatibility study of 10 pure refrigerants with 24 motor materials, it was observed that the greatest damage to the insulation system was caused by absorption of refrigerant followed by rapid desorption. The observed effects were blisters, cracking, internal bubbles and delamination. Measured results includes decreased bond strength, dielectric strength and overall integrity of the material. Refrigerants HCFC-22, HFC-32, HFC-134 and HFC-152a exhibited this phenomena. The effect of HCFC-22 was most severe of the tested refrigerants. Since HCFC-22 has an excellent reliability history with many of the materials tested, compatibility with the new refrigerants is expected.

  2. Inline quality prognosis of material condition induced process variations

    NASA Astrophysics Data System (ADS)

    Heinzler, Felix A.; Wortberg, Johannes

    2014-05-01

    The main variation in a good quality production are induced by material condition. Processing technical polymers like PA, ABS or PBT possible influences are residual moisture conditions of the material or minor variations of raw material charges. Small changes in the material properties are difficult to detect at first quality controls and can be within the property tolerances. But even these small differences cause defects. The effects range from viscosity variations to varied crystalline properties. The influence of material properties on the processing have to be detected inline and combined with material analysis to a quality prognosis. The equipped sensors at injection molding machines enable an adequate process performance. The recently available solutions for power consumption monitoring enhance the available process control opportunities. Because of the high process speed of injection molding machines, the required sampling rate has to be minimal 500 Hz. A setup of high bandwidth data processing linked to the machine control enables precise characterization of the production. Identified index numbers, energetic data and characteristic development of measured process figures enable a high resolution detection of material induced variations. This prognosis enables inline classification of the produced parts and a compensation by correlating quality requirements with adjusted filling and packing parameters.

  3. Achieving process control through improved grinding techniques for ferrite materials

    SciTech Connect

    Bruce, J.

    1995-09-01

    In manufacturing soft ferrite materials the particle size of the raw material has a significant impact on the reactivity of calcination. The control of particle size distribution and final formulation at wet milling after calcining impacts the reactivity during sintering and the magnetic properties of the final product. This paper will deal with steps taken to improve process control during the grinding operations of raw material and calcine in soft ferrite production. Equipment modifications as well as changes to the grinding and material handling techniques will be included. All examples of process control and improvements will be supported by data.

  4. Processing and analysis techniques involving in-vessel material generation

    DOEpatents

    Schabron, John F.; Rovani, Jr., Joseph F.

    2011-01-25

    In at least one embodiment, the inventive technology relates to in-vessel generation of a material from a solution of interest as part of a processing and/or analysis operation. Preferred embodiments of the in-vessel material generation (e.g., in-vessel solid material generation) include precipitation; in certain embodiments, analysis and/or processing of the solution of interest may include dissolution of the material, perhaps as part of a successive dissolution protocol using solvents of increasing ability to dissolve. Applications include, but are by no means limited to estimation of a coking onset and solution (e.g., oil) fractionating.

  5. Processing and analysis techniques involving in-vessel material generation

    DOEpatents

    Schabron, John F.; Rovani, Jr., Joseph F.

    2012-09-25

    In at least one embodiment, the inventive technology relates to in-vessel generation of a material from a solution of interest as part of a processing and/or analysis operation. Preferred embodiments of the in-vessel material generation (e.g., in-vessel solid material generation) include precipitation; in certain embodiments, analysis and/or processing of the solution of interest may include dissolution of the material, perhaps as part of a successive dissolution protocol using solvents of increasing ability to dissolve. Applications include, but are by no means limited to estimation of a coking onset and solution (e.g., oil) fractionating.

  6. Process for application of powder particles to filamentary materials

    NASA Technical Reports Server (NTRS)

    Baucom, Robert M. (Inventor); Snoha, John J. (Inventor); Marchello, Joseph M. (Inventor)

    1991-01-01

    This invention is a process for the uniform application of polymer powder particles to a filamentary material in a continuous manner to form a uniform composite prepreg material. A tow of the filamentary material is fed under carefully controlled tension into a spreading unit, where it is spread pneumatically into an even band. The spread filamentary tow is then coated with polymer particles from a fluidized bed, after which the coated filamentary tow is fused before take-up on a package for subsequent utilization. This process produces a composite prepreg uniformly without imposing severe stress on the filamentary material, and without requiring long, high temperature residence times for the polymer.

  7. High-energy ion processing of materials for improved hardcoatings

    SciTech Connect

    Williams, J.M.; Gorbatkin, S.M.; Rhoades, R.L.; Oliver, W.C.; Riester, L.; Tsui, T.Y.

    1994-02-01

    Research has been directed toward use of economically viable ion processing strategies for production and improvement of hardcoatings. Processing techniques were high-energy ion implantation and electron cyclotron resonance microwave plasma processing. Subject materials were boron suboxides, Ti-6Al-4V alloy, CoCrMo alloy (a Stellite{trademark}), and electroplated Cr. These materials may be regarded either as coatings themselves (which might be deposited by thermal spraying, plasma processing, etc.) or in some cases, as substrates whose surfaces can be improved. hardness and other properties in relation to process variables are reported.

  8. Analysis and evaluation of technical data on the photochromic and nonlinear optical properties of materials. Quarterly technical report No. 2

    SciTech Connect

    Cozzens, R.F.

    1989-06-01

    The overall goal to this effort is to evaluate data on materials, especially polymers, that may be useful in the development of optical limiters for the protection of eyes and electro-optic sensors from exposure to damaging levels of laser radiation. A major task is to assist in the development of a predictive capability in assessing the viability of various protective approaches and to determine the theoretical limitations that may exist in the use of organic materials as optical switches and limiters.

  9. Oil shale, tar sand, coal research advanced exploratory process technology, jointly sponsored research. Quarterly technical progress report, October--December 1992

    SciTech Connect

    Speight, J.G.

    1992-12-31

    Accomplishments for the past quarter are presented for the following five tasks: oil shale; tar sand; coal; advanced exploratory process technology; and jointly sponsored research. Oil shale research covers oil shale process studies. Tar sand research is on process development of Recycle Oil Pyrolysis and Extraction (ROPE) Process. Coal research covers: coal combustion; integrated coal processing concepts; and solid waste management. Advanced exploratory process technology includes: advanced process concepts;advanced mitigation concepts; and oil and gas technology. Jointly sponsored research includes: organic and inorganic hazardous waste stabilization; CROW field demonstration with Bell Lumber and Pole; development and validation of a standard test method for sequential batch extraction fluid; PGI demonstration project; operation and evaluation of the CO{sub 2} HUFF-N-PUFF Process; fly ash binder for unsurfaced road aggregates; solid state NMR analysis of Mesaverde Group, Greater Green River Basin, tight gas sands; flow-loop testing of double-wall pipe for thermal applications; characterization of petroleum residue; shallow oil production using horizontal wells with enhanced oil recovery techniques; surface process study for oil recovery using a thermal extraction process; NMR analysis of samples from the ocean drilling program; in situ treatment of manufactured gas plant contaminated soils demonstration program; and solid state NMR analysis of naturally and artificially matured kerogens.

  10. Development of a catalyst for conversion of syngas-derived materials to isobutylene. Quarterly report No. 7, October 1, 1992--December 31, 1992

    SciTech Connect

    Gajda, G.J.

    1993-09-08

    The main goal of this contract is to develop a catalyst and technology that will produce iC{sub 4}= directly from coal-derived syngas and that is capable of utilizing a lower (0.5 to 1.0) H{sub 2}:CO ratio. The research will identify and optimize the key catalyst and process characteristics that give improved performance for CO conversion by a non-Fischer-Tropsch process. This report, which is the seventh quarterly report covers the testing of various ZrO{sub 2}-based catalyst systems designed to examine the effects of catalyst preparation and process variables, especially low calcination temperature and mild reaction conditions (low temperatures, low pressure and low space velocity). Testing of solvent-extracted sol-gel ZrO{sub 2} catalysts indicate a decrease in isobutene yield. Lowering the reaction temperature, pressure and space velocity resulted in a small improvement in isobutene yield. Three extended runs demonstrated reasonable catalyst stability. In view of the generally poor isobutene yields, the emphasis in this project will shift to isoalcohol production.

  11. Alternative processing methods for tungsten-base composite materials

    SciTech Connect

    Ohriner, E.K.; Sikka, V.K.

    1995-12-31

    Tungsten composite materials contain large amounts of tungsten distributed in a continuous matrix phase. Current commercial materials include the tungsten-nickel-iron with cobalt replacing some or all of the iron, and also tungsten-copper materials. Typically, these are fabricated by liquid-phase sintering of blended powders. Liquid-phase sintering offers the advantages of low processing costs, established technology, and generally attractive mechanical properties. However, liquid-phase sintering is restricted to a very limited number of matrix alloying elements and a limited range of tungsten and alloying compositions. In the past few years, there has been interest in a wider range of matrix materials that offer the potential for superior composite properties. These must be processed by solid-state processes and at sufficiently low temperatures to avoid undesired reactions between the tungsten and the matrix phase. These processes, in order of decreasing process temperature requirements, include hot-isostatic pressing (HIPing), hot extrusion, and dynamic compaction. The HIPing and hot extrusion processes have also been used to improve mechanical properties of conventional liquid-phase-sintered materials. Results of laboratory-scale investigations of solid-state consolidation of a variety of matrix materials, including titanium, hafnium, nickel aluminide, and steels are reviewed. The potential advantages and disadvantages of each of the possible alternative consolidation processes are identified. Postconsolidation processing to control microstructure and macrostructure is discussed, including novel methods of controlling microstructure alignment.

  12. Challenge to advanced materials processing with lasers in Japan

    NASA Astrophysics Data System (ADS)

    Miyamoto, Isamu

    2003-02-01

    Japan is one of the most advanced countries in manufacturing technology, and lasers have been playing an important role for advancement of manufacturing technology in a variety of industrial fields. Contribution of laser materials processing to Japanese industry is significant for both macroprocessing and microprocessing. The present paper describes recent trend and topics of industrial applications in terms of the hardware and the software to show how Japanese industry challenges to advanced materials processing using lasers, and national products related to laser materials processing are also briefly introduced.

  13. Solid electrolyte material manufacturable by polymer processing methods

    DOEpatents

    Singh, Mohit; Gur, Ilan; Eitouni, Hany Basam; Balsara, Nitash Pervez

    2012-09-18

    The present invention relates generally to electrolyte materials. According to an embodiment, the present invention provides for a solid polymer electrolyte material that is ionically conductive, mechanically robust, and can be formed into desirable shapes using conventional polymer processing methods. An exemplary polymer electrolyte material has an elastic modulus in excess of 1.times.10.sup.6 Pa at 90 degrees C. and is characterized by an ionic conductivity of at least 1.times.10.sup.-5 Scm-1 at 90 degrees C. An exemplary material can be characterized by a two domain or three domain material system. An exemplary material can include material components made of diblock polymers or triblock polymers. Many uses are contemplated for the solid polymer electrolyte materials. For example, the present invention can be applied to improve Li-based batteries by means of enabling higher energy density, better thermal and environmental stability, lower rates of self-discharge, enhanced safety, lower manufacturing costs, and novel form factors.

  14. Catalyst and reactor development for a liquid-phase Fischer-Tropsch process. Quarterly technical progress report, 1 April 1981-30 June 1981

    SciTech Connect

    Brockington, J.W.; Dyer, P.N.; Pierantozzi, R.; Brain, B.W.; Bauer, J.V.

    1981-07-01

    In October 1980, Air Products and Chemicals, Inc. began a three year contract with the DOE: Catalyst and Reactor Development for a Liquid Phase Fischer-Tropsch Process. The program contains four major tasks: (1) Project Work Plan, (2) Slurry Catalyst Development, (3) Slurry Reactor Design Studies, and (4) Pilot Facility Design. This report describes work on Tasks 2 and 3 carried out in the third quarter of the contract. In Task 2, the computerized search of the Fischer-Tropsch literature was continued, and improvements were made in data processing programs. Shakedown tests were completed on the first 300 ml slurry reactor, and construction of the second and third reactors began. Five modified conventional slurry catalysts were prepared, and two batches were tested in the gas phase giving information on selectivity as a function of composition and activation. Four supported cluster catalyst were synthesized, and seven were tested in the gas phase.

  15. High temperature electrochemical separation of H{sub 2}S from coal gasification process streams. Quarterly progress report, January 1, 1994--March 31, 1994

    SciTech Connect

    Winnick, J.

    1994-07-01

    An electrochemical membrane separation system for removing H{sub 2}S from coal gasification product steams is the subject of this investigation. The high operating temperature, flow-through design, and capability of selective H{sub 2}S removal and direct production of elemental sulfur offered by this process provide several advantages over existing and developmental H{sub 2}S removal technologies. Two experiments (Run {number_sign}17 & {number_sign}18) examining the removal capability of the EMS with cobalt cathode were performed this quarter. The focus dealt with H{sub 2}S removal as well as impeding hydrogen cross-over from the process gas side (cathode) of the membrane to the sweep gas side (anode).

  16. Oil shale, tar sand, coal research, advanced exploratory process technology, jointly sponsored research. Quarterly technical progress report, January--March 1993

    SciTech Connect

    Not Available

    1993-09-01

    Accomplishments for the past quarter are briefly described for the following areas of research: oil shale; tar sand; coal; advanced exploratory process technology; and jointly sponsored research. Oil shale and tar sand researches cover processing studies. Coal research includes: coal combustion; integrated coal processing concepts; and solid waste management. Advanced exploratory process technology covers: advanced process concepts; advanced mitigation concepts; and oil and gas technology. Jointly sponsored research includes: organic and inorganic hazardous waste stabilization; CROW{sup TM} field demonstration with Bell Lumber and Pole; development and validation of a standard test method for sequential batch extraction fluid; operation and evaluation of the CO{sub 2} HUFF-N-PUFF Process; fly ash binder for unsurfaced road aggregates; solid-state NMR analysis of Mesaverde Group, Greater Green River Basin tight gas sands; characterization of petroleum residue; shallow oil production using horizontal wells with enhanced oil recovery techniques; surface process study for oil recovery using a thermal extraction process; oil field waste cleanup using tank bottom recovery process; remote chemical sensor development; in situ treatment of manufactured gas plant contaminated soils demonstration program; solid-state NMR analysis of naturally and artificially matured kerogens; and development of an effective method for the clean-up of natural gas.

  17. Ultrasonic processing of hard materials for conformal optics

    NASA Astrophysics Data System (ADS)

    Fess, Edward; Bechtold, Rob; Bechtold, Mike; Wolfs, Frank

    2013-06-01

    Hard ceramic optical materials such as sapphire, ALON, Spinel, or PCA can present a significant challenge in manufacturing precision optical components due to their tough mechanical properties. These are also the same mechanical properties that make them desirable materials when used in harsh environments. Tool wear and tool loading conditions during the grinding process for these materials can be especially problematic. Because of this, frequent dressing and reshaping of grinding wheels is often required. OptiPro systems is developing an ultrasonic grinding process called OptiSonic to minimize the forces during grinding and make the grinding process more efficient. The ultrasonic vibration of the grinding wheel allows for a grinding process that has the capacity for longer tool life and reduced tool wear for a more deterministic process. This presentation will discuss the OptiSonic process and present current results.

  18. Materials Compatibility and Lubricants Research on CFC-refrigerant substitutes. Quarterly progress report, 1 July 1992--30 September 1992

    SciTech Connect

    Hourahan, G.C.; Szymurski, S.R.

    1992-10-01

    The Materials Compatibility and Lubricants Research (MCLR) program supports critical research to accelerate the introduction of CFC-refrigerant substitutes. The MCLR program addresses refrigerant and lubricant properties and materials compatibility. The primary elements of the work include data collection and dissemination, materials compatibility testing, and methods development. The work is guided by an Advisory Committee consisting of technical experts from the refrigeration and air-conditioning industry and government agencies. Under the current MCLR pregrain the Air-Conditioning and Refrigeration Technology Institute, Inc., (ARTI) is contracting and managing several research projects and a data collection and dissemination effort. Preliminary results is from these projects are reported in technical progress reports prepared by each researcher.

  19. Analysis and evaluation of technical data on the photochromic and nonlinear optical properties of materials. Quarterly technical report No. 1

    SciTech Connect

    Cozzens, R.F.

    1989-03-01

    The overall goal of this relatively small contractural effort is to provide technical assistance to Dr. Frank Pattern (DARPA) in evaluating data on materials, especially polymers, that may be useful in the development of optical limiters for the protection of eyes and electrooptic sensors from exposure to damaging levels of laser radiation. A major task is to assist in the development of a predictive capability in assessing the viability of various protective approaches and to determine the theoretical limitations which may exist in the use of organic materials as optical switches and limiters. A search of the literature has been initiated in an attempt to gather into one table the magnitude of the nonlinear optical properties of various organic materials as a function of molecular structure. The search includes research activities supported by the Federal Government as well as the open literature.

  20. Chalcogenide material strengthening through the lens molding process

    NASA Astrophysics Data System (ADS)

    Nelson, J.; Scordato, M.; Lucas, Pierre; Coleman, Garrett J.

    2016-05-01

    The demand for infrared transmitting materials has grown steadily for several decades as markets realize new applications for longer wavelength sensing and imaging. With this growth has come the demand for new and challenging material requirements that cannot be satisfied with crystalline products alone. Chalcogenide materials, with their unique physical, thermal, and optical properties, have found acceptance by designers and fabricators to meet these demands. No material is perfect in every regard, and chalcogenides are no exception. A cause for concern has been the relatively low fracture toughness and the propensity of the bulk material to fracture. This condition is amplified when traditional subtractive manufacturing processes are employed. This form of processing leaves behind micro fractures and sub surface damage, which act as propagation points for both local and catastrophic failure of the material. Precision lens molding is not a subtractive process, and as a result, micro fractures and sub surface damage are not created. This results in a stronger component than one produced by traditional methods. New processing methods have also been identified that result in an even stronger surface that is more resistant to breakage, without the need for post processing techniques that may compromise surface integrity. This paper will discuss results achieved in the process of lens molding development at Edmund Optics that result in measurably stronger chalcogenide components. Various metrics will be examined and data will be presented that quantifies component strength for different manufacturing processes.

  1. Oxidation processes in magneto-optic and related materials

    NASA Technical Reports Server (NTRS)

    Lee, Paul A.; Armstrong, Neal R.; Danzinger, James L.; England, Craig D.

    1992-01-01

    The surface oxidation processes of thin films of magneto-optic materials, such as the rare-earth transition metal alloys have been studied, starting in ultrahigh vacuum environments, using surface analysis techniques, as a way of modeling the oxidation processes which occur at the base of a defect in an overcoated material, at the instant of exposure to ambient environments. Materials examined have included FeTbCo alloys, as well as those same materials with low percentages of added elements, such a Ta, and their reactivities to both O2 and H2O compared with materials such as thin Fe films coated with ultrathin adlayers of Ti. The surface oxidation pathways for these materials is reviewed, and XPS data presented which indicates the type of oxides formed, and a critical region of Ta concentration which provides optimum protection.

  2. Compatibility of refrigerants and lubricants with motor materials. Quarterly technical progress report, 1 October 1992--31 December 1992

    SciTech Connect

    Doerr, R.; Kujak, S.; Waite, T.

    1993-01-01

    Equipment manufacturers are challenged to replace CFC-based refrigerants and their lubricants with environmentally acceptable alternatives. Information on the compatibility of motor materials with these alternative refrigerants and lubricants is a basic requirement for reliable performance. This report presents compatibility data for 24 commercially used motor materials exposed to 17 refrigerant/lubricant combinations. This compatibility data will enable the phase out of CFC`s to continue at its current fast pace and insure the continued reliable performance of refrigerant-based equipment.

  3. Coal combustion: Effect of process conditions on char reactivity. Tenth quarterly technical report, December 1, 1993--March 1, 1994

    SciTech Connect

    Zygourakis, K.

    1994-07-01

    Our efforts during the past quarter focused on quantifying the effects of pyrolysis conditions on the macropore structure of Illinois No. 6 chars. Using the image analysis technique developed in our laboratory, we analyzed the macropore structure of char samples produced at three different heating rates (0.1, 1 and 10{degrees}C/s), two different final heat treatment temperatures (500 and 700{degrees}C) and two different atmospheres (inert with pure N{sub 2} and reactive with 5% O{sub 2} in N{sub 2}). Chars produced under all conditions had a very open macropore structure evidenced by the ability of the encapsulating epoxy to penetrate almost the entire pore structure. Increasing heating rates and the addition of oxygen produced char samples with larger macroporosity and higher values of macropore surface area. We would thus expect that high pyrolysis heating rates and the presence of oxygen would result in more reactive chars.

  4. Processing Overview: The Role of Processing in the Total Materials Cycle

    NASA Technical Reports Server (NTRS)

    Craig, Douglas F.

    1996-01-01

    This presentation starts off by overviewing the changing environment and introduces cross cutting themes in materials science. The applications to materials processing is covered before the final topic of conversation: the future.

  5. Use of energetic ion beams in materials synthesis and processing

    SciTech Connect

    Appleton, B R

    1991-01-01

    A brief review of the use energetic ion beams and related techniques for the synthesis, processing, and characterization of materials is presented. Selected opportunity areas are emphasized with examples, and references are provided for more extensive coverage.

  6. Optical Waveguide Solar Energy System for Lunar Materials Processing

    NASA Technical Reports Server (NTRS)

    Nakamura, T.; Case, J. A.; Senior, C. L.

    1997-01-01

    This paper discusses results of our work on development of the Optical Waveguide (OW) Solar Energy System for Lunar Materials Processing. In the OW system as shown, solar radiation is collected by the concentrator which transfers the concentrated solar radiation to the OW transmission line consisting of low-loss optical fibers. The OW line transmits the solar radiation to the thermal reactor of the lunar materials processing plant. The feature of the OW system are: (1) Highly concentrated solar radiation (up to 104 suns) can be transmitted via flexible OW lines directly into the thermal reactor for materials processing: (2) Solar radiation intensity or spectra can be tailored to specific materials processing steps; (3) Provide solar energy to locations or inside of enclosures that would not otherwise have an access to solar energy; and (4) The system can be modularized and can be easily transported to and deployed at the lunar base.

  7. Numerical study of the flow of granular materials down an inclined plane. Quarterly report, October 1, 1993--February 28, 1994

    SciTech Connect

    Rajagopal, K.R.

    1994-05-01

    In the previous report the governing equations for the flow of granular materials down an inclined plane, modeled by the constitutive theory proposed by Boyle and Massoudi (1990) were derived. These equations are solved numerically subject to the appropriate boundary conditions. The effect of various non-dimensional parameters on the volume fraction and velocity are presented in the form of graphs. In this report we derive the governing equations for the flow of granular materials down an inclined plane using the continuum model proposed by Rajagopal and Massoudi [cf. Goodman and Cowin (1971, 1972), Rajagopal and Massoudi (1990)]. Here, we study the effect of the various forms of the materials parameters ({Beta}`s) as discussed in Case I, II, and III in the following sections. The numerical solutions for case I and case II were presented in the earlier reports and case III are presented in the form of graphs for various nondimensional parameters. Also, the solutions from Case I, II, and III are compared to see how the structure of the material parameters affect the velocity, volume fraction and temperature fields.

  8. Missouri Introduction to Materials and Processing Technology. Instructor Guide.

    ERIC Educational Resources Information Center

    Missouri Univ., Columbia. Instructional Materials Lab.

    This guide is intended to support a high school specialization course in materials and processing technology. The document contains three sections: (1) information on using the material; (2) a set of instructor guides for eight instructional units; (3) 15 technological activity modules and teacher and student instructions for their use; and (4)…

  9. Surface Intensive Materials Processing for Multi-Functional Purposes

    SciTech Connect

    Ila, D.; Williams, E.K.; Muntele, C.I.; George, M.A.; Poker, D.B.; Hensley, D.K.; Larkin, D.J.

    2000-03-06

    We have chosen silicon carbide (SiC) as a multi-functional material to demonstrate the application of surface intensive processing for device fabrication. We will highlight two devices which are produced in house at the Center for Irradiation of materials of Alabama A and M university: (A) High temperature electronic gas sensor, (B) High temperature optical properties/sensor.

  10. Processing lunar soils for oxygen and other materials

    NASA Technical Reports Server (NTRS)

    Knudsen, Christian W.; Gibson, Michael A.

    1992-01-01

    Two types of lunar materials are excellent candidates for lunar oxygen production: ilmenite and silicates such as anorthite. Both are lunar surface minable, occurring in soils, breccias, and basalts. Because silicates are considerably more abundant than ilmenite, they may be preferred as source materials. Depending on the processing method chosen for oxygen production and the feedstock material, various useful metals and bulk materials can be produced as byproducts. Available processing techniques include hydrogen reduction of ilmenite and electrochemical and chemical reductions of silicates. Processes in these categories are generally in preliminary development stages and need significant research and development support to carry them to practical deployment, particularly as a lunar-based operation. The goal of beginning lunar processing operations by 2010 requires that planning and research and development emphasize the simplest processing schemes. However, more complex schemes that now appear to present difficult technical challenges may offer more valuable metal byproducts later. While they require more time and effort to perfect, the more complex or difficult schemes may provide important processing and product improvements with which to extend and elaborate the initial lunar processing facilities. A balanced R&D program should take this into account. The following topics are discussed: (1) ilmenite--semi-continuous process; (2) ilmenite--continuous fluid-bed reduction; (3) utilization of spent ilmenite to produce bulk materials; (4) silicates--electrochemical reduction; and (5) silicates--chemical reduction.

  11. Near net shape processing: A necessity for advanced materials applications

    NASA Technical Reports Server (NTRS)

    Kuhn, Howard A.

    1993-01-01

    High quality discrete parts are the backbones for successful operation of equipment used in transportation, communication, construction, manufacturing, and appliances. Traditional shapemaking for discrete parts is carried out predominantly by machining, or removing unwanted material to produce the desired shape. As the cost and complexity of modern materials escalates, coupled with the expense and environmental hazards associated with handling of scrap, it is increasingly important to develop near net shape processes for these materials. Such processes involve casting of liquid materials, consolidation of powder materials, or deformation processing of simple solid shapes into the desired shape. Frequently, several of these operations may be used in sequence to produce a finished part. The processes for near net shape forming may be applied to any type of material, including metals, polymers, ceramics, and their composites. The ability to produce shapes is the key to implementation of laboratory developments in materials science into real world applications. This seminar presents an overview of near net shapemaking processes, some application examples, current developments, and future research opportunities.

  12. Investigation of low cost material processes for liquid rocket engines

    NASA Technical Reports Server (NTRS)

    Nguyentat, Thinh; Kawashige, Chester M.; Scala, James G.; Horn, Ronald M.

    1993-01-01

    The development of low cost material processes is essential to the achievement of economical liquid rocket propulsion systems in the next century. This paper will present the results of the evaluation of some promising material processes including powder metallurgy, vacuum plasma spray, metal spray forming, and bulge forming. The physical and mechanical test results from the samples and subscale hardware fabricated from high strength copper alloys and superalloys will be discussed.

  13. Information systems for material flow management in construction processes

    NASA Astrophysics Data System (ADS)

    Mesároš, P.; Mandičák, T.

    2015-01-01

    The article describes the options for the management of material flows in the construction process. Management and resource planning is one of the key factors influencing the effectiveness of construction project. It is very difficult to set these flows correctly. The current period offers several options and tools to do this. Information systems and their modules can be used just for the management of materials in the construction process.

  14. Investigation of low cost material processes for liquid rocket engines

    NASA Astrophysics Data System (ADS)

    Nguyentat, Thinh; Kawashige, Chester M.; Scala, James G.; Horn, Ronald M.

    1993-06-01

    The development of low cost material processes is essential to the achievement of economical liquid rocket propulsion systems in the next century. This paper will present the results of the evaluation of some promising material processes including powder metallurgy, vacuum plasma spray, metal spray forming, and bulge forming. The physical and mechanical test results from the samples and subscale hardware fabricated from high strength copper alloys and superalloys will be discussed.

  15. Valves - current operating experience of slurry valves (block and letdown) in coal liquefaction processes. Third quarter report

    SciTech Connect

    1996-07-01

    This paper summarizes the recent letdown and block valve experience in the liquefaction pilot plants. Also included is a brief description of the research and development activities on valves which are conducted in supporting laboratories. The purpose of the summary is to concentrate on critical component problems common to all liquefaction plants, to avoid duplication of efforts, and to help provide timely solutions to the valve problems. The main source of information used in this paper is the Minutes of the Critical Component and Materials Meeting which is sponsored by the Office of Coal Processing, Fossil Energy, Department of Energy. Other sources of information such as the technical progress reports are also included based on availability and relevance to topics covered in this paper. It is intended that this report will be followed by updates as pertinent information concerning valves becomes available. In the subsequent sections of this paper a brief outline of past valve studies is given as background material followed by a summary of the most recent valve operating experience at the liquefaction plants.

  16. Automation in a material processing/storage facility

    SciTech Connect

    Peterson, K.; Gordon, J.

    1997-05-01

    The Savannah River Site (SRS) is currently developing a new facility, the Actinide Packaging and Storage Facility (APSF), to process and store legacy materials from the United States nuclear stockpile. A variety of materials, with a variety of properties, packaging and handling/storage requirements, will be processed and stored at the facility. Since these materials are hazardous and radioactive, automation will be used to minimize worker exposure. Other benefits derived from automation of the facility include increased throughput capacity and enhanced security. The diversity of materials and packaging geometries to be handled poses challenges to the automation of facility processes. In addition, the nature of the materials to be processed underscores the need for safety, reliability and serviceability. The application of automation in this facility must, therefore, be accomplished in a rational and disciplined manner to satisfy the strict operational requirements of the facility. Among the functions to be automated are the transport of containers between process and storage areas via an Automatic Guided Vehicle (AGV), and various processes in the Shipping Package Unpackaging (SPU) area, the Accountability Measurements (AM) area, the Special Isotope Storage (SIS) vault and the Special Nuclear Materials (SNM) vault. Other areas of the facility are also being automated, but are outside the scope of this paper.

  17. A theoretical and numerical study of the flow of granular materials. Quarterly report, April 1, 1992--June 30, 1992

    SciTech Connect

    Rajagopal, K.R.

    1992-12-31

    Linearized stability equations for flow of granular materials down an inclined plane are derived for a continuum model [cf. Goodman and Cowin (1971), Rajagopal and Massoudi (1990)]. The basic flow exhibits multiplicity of solutions, one in which the volume fraction increases monotonically from the inclined plane to the free surface, and the other in which the volume fraction increases monotonically. Solutions to the basic equations were presented in the previous report. Next, we have to solve the stability equations, numerically.

  18. Oil shale, tar sand, coal research, advanced exploratory process technology jointly sponsored research. Quarterly technical progress report, April--June 1992

    SciTech Connect

    Not Available

    1992-12-01

    Accomplishments for the quarter are presented for the following areas of research: oil shale, tar sand, coal, advanced exploratory process technology, and jointly sponsored research. Oil shale research includes; oil shale process studies, environmental base studies for oil shale, and miscellaneous basic concept studies. Tar sand research covers process development. Coal research includes; underground coal gasification, coal combustion, integrated coal processing concepts, and solid waste management. Advanced exploratory process technology includes; advanced process concepts, advanced mitigation concepts, and oil and gas technology. Jointly sponsored research includes: organic and inorganic hazardous waste stabilization; development and validation of a standard test method for sequential batch extraction fluid; operation and evaluation of the CO{sub 2} HUFF-N-PUFF Process; fly ash binder for unsurfaced road aggregates; solid state NMR analysis of Mesa Verde Group, Greater Green River Basin, tight gas sands; flow-loop testing of double-wall pipe for thermal applications; characterization of petroleum residue; shallow oil production using horizontal wells with enhanced recovery techniques; and menu driven access to the WDEQ Hydrologic Data Management Systems.

  19. Benefit evaluation of space processing of biological materials

    NASA Technical Reports Server (NTRS)

    1977-01-01

    A rational analytical basis for the evaluation of potential benefits of space processing of biological materials is described. A preliminary evaluation of three candidate space processed biological materials was accomplished. Materials investigated were human lymphocytes, urokinase, and Beta cells. Separation of lymphocyte groups was considered in order to improve the matching of donors and recipients for kidney transplantation, while urokinase was examined in regard to treatment of thromboembolic diseases. Separation of Beta cells was studied since it could provide a highly effective means for the treatment of juvenile-onset diabetes.

  20. Process for hot briquetting of organic solid materials

    SciTech Connect

    Janusch, A.

    1982-11-23

    For the purpose of briquetting organic solid materials, such as brown coal or bituminous coal, the materials are heated by hot water and/or steam and under super-atmospheric pressure to temperatures exceeding 160/sup 0/ C. After discharging the organic solid materials, which have become dried to a great extent, the generated steam is separated by sucking off the steam without substantially cooling effect, bitumen-forming substances present within the organic solid materials thereby rapidly becoming homogeneously distributed. These homogeneously distributed binding agents give the compressed briquettes obtained a high strength and good mechanical properties when using substantially reduced compacting pressures as compared with known briquetting processes.

  1. Friction stir welding tool and process for welding dissimilar materials

    DOEpatents

    Hovanski, Yuri; Grant, Glenn J; Jana, Saumyadeep; Mattlin, Karl F

    2013-05-07

    A friction stir welding tool and process for lap welding dissimilar materials are detailed. The invention includes a cutter scribe that penetrates and extrudes a first material of a lap weld stack to a preselected depth and further cuts a second material to provide a beneficial geometry defined by a plurality of mechanically interlocking features. The tool backfills the interlocking features generating a lap weld across the length of the interface between the dissimilar materials that enhances the shear strength of the lap weld.

  2. Teratologic studies of solvent-refined-coal-process materials

    SciTech Connect

    Hackett, P.L.; Sikov, M.R.; Springer, D.L.; Mahlum, D.D.; Kelman, B.J.

    1983-09-01

    The most striking effects observed following intragastric or inhalation exposure of pregnant rats to SRC materials were related to the fetal lungs: a dose-dependent decrease in weight and an increased incidence of small lungs. Whether the SRC materials was heavy distillate or a process development unit material (HPS) did not appear to influence fetal effects, but higher-boiling-range materials induced fetal responses at lower doses. The most sensitive period for production of small lungs and cleft palate was from 12 through 14 days gestation.

  3. High-Energy Processing of Materials Using Explosives

    NASA Astrophysics Data System (ADS)

    Ribeiro, J. B.; Mendes, R. L.; Farinha, A. R.; Plaksin, I. Ye.; Campos, J. A.; Góis, J. C.

    2009-12-01

    The overall field of application of the explosives substances for material processing and synthesis include: Cladding/welding of dissimilar materials; the compaction/consolidation of nanocrystalline, super-hard, high-Tc superconducting composites, metastable highly-alloyed or amorphous powdered materials; the forming of small-series of very special shape and/or very special materials plates; the cutting of metal and/or concrete structures and the synthesis of nanocrystalline, ultra-dispersed, spherical shaped, single component or multicomponent (binary and/or ternary) metal oxide particles. Pretending to be a contribution for the widespread use of explosives for material processing, this paper depicted the particular cases of the explosive welding and consolidation, presenting examples of the research activity developed recently in the Department of Mechanical Engineering of the University of Coimbra.

  4. Advanced computational research in materials processing for design and manufacturing

    SciTech Connect

    Zacharia, T.

    1995-04-01

    Advanced mathematical techniques and computer simulation play a major role in providing enhanced understanding of conventional and advanced materials processing operations. Development and application of mathematical models and computer simulation techniques can provide a quantitative understanding of materials processes and will minimize the need for expensive and time consuming trial- and error-based product development. As computer simulations and materials databases grow in complexity, high performance computing and simulation are expected to play a key role in supporting the improvements required in advanced material syntheses and processing by lessening the dependence on expensive prototyping and re-tooling. Many of these numerical models are highly compute-intensive. It is not unusual for an analysis to require several hours of computational time on current supercomputers despite the simplicity of the models being studied. For example, to accurately simulate the heat transfer in a 1-m{sup 3} block using a simple computational method requires 10`2 arithmetic operations per second of simulated time. For a computer to do the simulation in real time would require a sustained computation rate 1000 times faster than that achievable by current supercomputers. Massively parallel computer systems, which combine several thousand processors able to operate concurrently on a problem are expected to provide orders of magnitude increase in performance. This paper briefly describes advanced computational research in materials processing at ORNL. Continued development of computational techniques and algorithms utilizing the massively parallel computers will allow the simulation of conventional and advanced materials processes in sufficient generality.

  5. Materials processing with a high power diode laser

    SciTech Connect

    Li, L.; Lawrence, J.; Spencer, J.T.

    1996-12-31

    This paper reports on work exploring the feasibility of a range of materials processing applications using a Diomed 60W diode laser delivered through a 600{mu}m diameter optical fibre to a 3 axis CNC workstation. The applications studied include: marking/engraving natural stones (marble and granite), marking ceramic tiles, sealing tile grouts, cutting and marking glass, marking/engraving wood, stripping paint and lacquer, and welding metallic wires. The study shows that even at the present limited power level of diode lasers, many materials processing applications can be accomplished with satisfactory results. Through the study an initial understanding of interaction of high power diode laser (HPDL) beam with various materials has been gained. Also, within the paper basic beam characteristics, and current R&D activities in HPDL technology and materials processing applications are reviewed.

  6. Heterogeneous catalytic process for alcohol fuels from syngas. Twelfth quarterly technical progress report, October--December 1994

    SciTech Connect

    1995-12-31

    The principal objectives of this project are to discover and evaluate novel heterogeneous catalysts for conversion of syngas to oxygenates having use as fuel enhancers, to explore novel reactor and process concepts applicable in this process, and to develop the best total process for converting syngas to liquid fuels. The authors have prepared an improved version of 10-DAN-54, a Zn/Cr/Mn spinel oxide promoted with Pd and K. This material (16-DMM-68) has acceptable elemental analysis for the expected composition and possesses the desired high surface area of >80 m{sup 2}/g. The catalyst has extra added potassium vs. the standard catalyst, 10-DAN-54, as previous work had indicated that more potassium is required for optimal performance. In tests under standard conditions (400 C, 1,000 psi, GHSV = 12,000, syngas ratio = 1), this catalyst shows a selectivity to total alcohols of 84% and produces > 100 g/kg/hr of isobutanol with a MeOH/i-BuOH mole ratio = 4.7. The authors have tested 16-DMM-68 at temperatures above 400 C and pressures up to 1,500 psi (GHSV = 12,000, syngas ratio = 1). At 440 C and 1500 psi, this catalyst shows a selectivity to total alcohols of 64% and produces 179 g/kg/hr of isobutanol with a MeOH/i-BuOH mole ratio = 2.2. This is their best overall performance to data. The catalyst operates at syngas conversions up to 28% with good selectivity to total alcohols due to the extra added alkali. This performance can be compared with 10-DAN-54, which could only operate up to 20% conversion before hydrocarbon formation became a serious inefficiency.

  7. Utilization of lightweight materials made from coal gasification slags. Quarterly report, December 1, 1997--February 28, 1998

    SciTech Connect

    1998-12-31

    In previous projects, Praxis investigated the utilization of as-generated slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, the authors found that it would be extremely difficult for as-generated slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1,400 and 1,700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. This document summarizes the Phase 2 accomplishments to date along with the major accomplishments from Phase 1.

  8. Designing Educative Curriculum Materials: A Theoretically and Empirically Driven Process

    ERIC Educational Resources Information Center

    Davis, Elizabeth A.; Palincsar, Annemarie Sullivan; Arias, Anna Maria; Bismack, Amber Schultz; Marulis, Loren M.; Iwashyna, Stefanie K.

    2014-01-01

    In this article, the authors argue for a design process in the development of educative curriculum materials that is theoretically and empirically driven. Using a design-based research approach, they describe their design process for incorporating educative features intended to promote teacher learning into existing, high-quality curriculum…

  9. Corrosion-Resistant Container for Molten-Material Processing

    NASA Technical Reports Server (NTRS)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  10. Processing and characterization of novel biobased and biodegradable materials

    NASA Astrophysics Data System (ADS)

    Pilla, Srikanth

    Human society has benefited tremendously from the use of petroleum-based plastics. However, there are growing concerns with their adverse environmental impacts and volatile costs attributed to the skyrocketing oil prices. Additionally most of the petroleum-based polymers are non-biodegradable causing problems about their disposal. Thus, during the last couple of decades, scientists ail over the world have been focusing on developing new polymeric materials that are biobased and biodegradable, also termed as green plastics . This study aims to develop green materials based on polylactide (PLA) biopolymer that can be made from plants. Although PLA can provide important advantages in terms of sustainability and biodegradability, it has its own challenges such as high cost, brittleness, and narrow processing window. These challenges are addressed in this study by investigating both new material formulations and processes. To improve the material properties and control the material costs, PLA was blended with various fillers and modifiers. The types of fillers investigated include carbon nanotube (CNT) nanoparticles and various natural fibers such as pine-wood four, recycled-wood fibers and flax fiber. Using natural fibers as fillers for PLA can result in fully biodegradable and eco-friendly biocomposites. Also due to PLA's sensitivity to moisture and temperature, molecular degradation can occur during processing leading to inferior material properties. To address this issue, one of the approaches adopted by this study was to incorporate a multifunctional chain-extender into PLA, which increased the molecular weight of PLA thereby improving the material properties. To improve the processability and reduce the material cost, both microcellular injection molding and extrusion processes have been studied. The microcellular technology allows the materials to be processed at a lower temperature, which is attractive for thermo- and moisture-sensitive materials like PLA. They

  11. Advanced Process Technology: Combi Materials Science and Atmospheric Processing (Fact Sheet)

    SciTech Connect

    Not Available

    2011-06-01

    Capabilities fact sheet for the National Center for Photovoltaics: Process Technology and Advanced Concepts -- High-Throughput Combi Material Science and Atmospheric Processing that includes scope, core competencies and capabilities, and contact/web information.

  12. New Materials Design Through Friction Stir Processing Techniques

    SciTech Connect

    Buffa, G.; Fratini, L.; Shivpuri, R.

    2007-04-07

    Friction Stir Welding (FSW) has reached a large interest in the scientific community and in the last years also in the industrial environment, due to the advantages of such solid state welding process with respect to the classic ones. The complex material flow occurring during the process plays a fundamental role in such solid state welding process, since it determines dramatic changes in the material microstructure of the so called weld nugget, which affects the effectiveness of the joints. What is more, Friction Stir Processing (FSP) is mainly being considered for producing high-strain-rate-superplastic (HSRS) microstructure in commercial aluminum alloys. The aim of the present research is the development of a locally composite material through the Friction Stir Processing (FSP) of two AA7075-T6 blanks and a different material insert. The results of a preliminary experimental campaign, carried out at the varying of the additional material placed at the sheets interface under different conditions, are presented. Micro and macro observation of the such obtained joints permitted to investigate the effects of such process on the overall joint performance.

  13. New Materials Design Through Friction Stir Processing Techniques

    NASA Astrophysics Data System (ADS)

    Buffa, G.; Fratini, L.; Shivpuri, R.

    2007-04-01

    Friction Stir Welding (FSW) has reached a large interest in the scientific community and in the last years also in the industrial environment, due to the advantages of such solid state welding process with respect to the classic ones. The complex material flow occurring during the process plays a fundamental role in such solid state welding process, since it determines dramatic changes in the material microstructure of the so called weld nugget, which affects the effectiveness of the joints. What is more, Friction Stir Processing (FSP) is mainly being considered for producing high-strain-rate-superplastic (HSRS) microstructure in commercial aluminum alloys. The aim of the present research is the development of a locally composite material through the Friction Stir Processing (FSP) of two AA7075-T6 blanks and a different material insert. The results of a preliminary experimental campaign, carried out at the varying of the additional material placed at the sheets interface under different conditions, are presented. Micro and macro observation of the such obtained joints permitted to investigate the effects of such process on the overall joint performance.

  14. Process material management in the Space Station environment

    NASA Technical Reports Server (NTRS)

    Perry, J. L.; Humphries, W. R.

    1988-01-01

    The Space Station will provide a unique facility for conducting material-processing and life-science experiments under microgravity conditions. These conditions place special requirements on the U.S. Laboratory for storing and transporting chemicals and process fluids, reclaiming water from selected experiments, treating and storing experiment wastes, and providing vacuum utilities. To meet these needs and provide a safe laboratory environment, the Process Material Management System (PMMS) is being developed. Preliminary design requirements and concepts related to the PMMS are addressed, and the MSFC PMMS breadboard test facility and a preliminary plan for validating the overall system design are discussed.

  15. THE USE OF POWER ULTRASOUND FOR MATERIAL PROCESSING

    SciTech Connect

    Han, Qingyou

    2007-01-01

    The U.S. Department of Energy and Oak Ridge National laboratory have been sponsoring a number of projects investigating the use of high intensity ultrasonic vibrations for material processing. High intensity ultrasonic vibrations have been tested for degassing of molten aluminum, grain refinement of alloys of industrial importance, and modification of welding structure. The project results have indicated that power ultrasound can be used for fast degassing of molten metal, for significant grain refinement of alloys during their solidification processes, and for improving the microstructure in the weldment of steels. This article describes the project results and outlines the limits of using ultrasonic vibrations for material processing.

  16. Concurrent materials and process selection in conceptual design

    SciTech Connect

    Kleban, Stephen D.; Knorovsky, Gerald A.

    2000-08-16

    A method for concurrent selection of materials and a joining process based on product requirements using a knowledge-based, constraint satisfaction approach facilitates the product design and manufacturing process. Using a Windows-based computer video display and a data base of materials and their properties, the designer can ascertain the preferred composition of two parts based on various operating/environmental constraints such as load, temperature, lifetime, etc. Optimum joinder of the two parts may simultaneously be determined using a joining process data base based upon the selected composition of the components as well as the operating/environmental constraints.

  17. Electrochemical processing of a new class of composite materials

    SciTech Connect

    Gabriel, J.C.; Bouteillon, J.; Poignet, J.C.; Roman, J.M.

    1995-06-01

    Ceramic layer coatings obtained by air plasma spraying processes contain pores and cracks. By filling the open pores of these layers with an element having physical and chemical properties complementary and compatible with those of the ceramics, the authors developed a simple process for producing a new class of materials. Two examples illustrating possible applications of this process for corrosion-protection and autolubrication purposes are presented in the second part of this paper. ZrO{sub 2}-Y{sub 2}O{sub 3} ceramic layer coatings present interesting properties which were improved or modified by adding specific materials to their open pores.

  18. Materials And Processes Technical Information System (MAPTIS) LDEF materials data base

    NASA Technical Reports Server (NTRS)

    Funk, Joan G.; Strickland, John W.; Davis, John M.

    1993-01-01

    A preliminary Long Duration Exposure Facility (LDEF) Materials Data Base was developed by the LDEF Materials Special Investigation Group (MSIG). The LDEF Materials Data Base is envisioned to eventually contain the wide variety and vast quantity of materials data generated from LDEF. The data is searchable by optical, thermal, and mechanical properties, exposure parameters (such as atomic oxygen flux) and author(s) or principal investigator(s). Tne LDEF Materials Data Base was incorporated into the Materials and Processes Technical Information System (MAPTIS). MAPTIS is a collection of materials data which has been computerized and is available to engineers, designers, and researchers in the aerospace community involved in the design and development of spacecraft and related hardware. The LDEF Materials Data Base is described and step-by-step example searches using the data base are included. Information on how to become an authorized user of the system is included.

  19. Process feasibility study in support of silicon material task 1

    NASA Technical Reports Server (NTRS)

    Fang, C. S.; Hansen, K. C.; Miller, J. W., Jr.; Yaws, C. L.

    1978-01-01

    Initial results for gas thermal conductivity of silicon tetrafluoride and trichlorosilane are reported in respective temperature ranges of 25 to 400 C and 50 to 400 C. For chemical engineering analyses, the preliminary process design for the original silane process of Union Carbide was completed for Cases A and B, Regular and Minimum Process Storage. Included are raw material usage, utility requirements, major process equipment lists, and production labor requirements. Because of the large differences in surge tankage between major unit operations the fixed capital investment varied from $19,094,000 to $11,138,000 for Cases A and B, respectively. For the silane process the original flowsheet was revised for a more optimum arrangement of major equipment, raw materials and operating conditions. The initial issue of the revised flowsheet (Case C) for the silane process indicated favorable cost benefits over the original scheme.

  20. Picosecond and femtosecond lasers for industrial material processing

    NASA Astrophysics Data System (ADS)

    Mayerhofer, R.; Serbin, J.; Deeg, F. W.

    2016-03-01

    Cold laser materials processing using ultra short pulsed lasers has become one of the most promising new technologies for high-precision cutting, ablation, drilling and marking of almost all types of material, without causing unwanted thermal damage to the part. These characteristics have opened up new application areas and materials for laser processing, allowing previously impossible features to be created and also reducing the amount of post-processing required to an absolute minimum, saving time and cost. However, short pulse widths are only one part of thee story for industrial manufacturing processes which focus on total costs and maximum productivity and production yield. Like every other production tool, ultra-short pulse lasers have too provide high quality results with maximum reliability. Robustness and global on-site support are vital factors, as well ass easy system integration.

  1. Deployable Crew Quarters

    NASA Technical Reports Server (NTRS)

    Izenson, Michael G.; Chen, Weibo

    2008-01-01

    The deployable crew quarters (DCQ) have been designed for the International Space Station (ISS). Each DCQ would be a relatively inexpensive, deployable boxlike structure that is designed to fit in a rack bay. It is to be occupied by one crewmember to provide privacy and sleeping functions for the crew. A DCQ comprises mostly hard panels, made of a lightweight honeycomb or matrix/fiber material, attached to each other by cloth hinges. Both faces of each panel are covered with a layer of Nomex cloth and noise-suppression material to provide noise isolation from ISS. On Earth, the unit is folded flat and attached to a rigid pallet for transport to the ISS. On the ISS, crewmembers unfold the unit and install it in place, attaching it to ISS structural members by use of soft cords (which also help to isolate noise and vibration). A few hard pieces of equipment (principally, a ventilator and a smoke detector) are shipped separately and installed in the DCQ unit by use of a system of holes, slots, and quarter-turn fasteners. Full-scale tests showed that the time required to install a DCQ unit amounts to tens of minutes. The basic DCQ design could be adapted to terrestrial applications to satisfy requirements for rapid deployable emergency shelters that would be lightweight, portable, and quickly erected. The Temporary Early Sleep Station (TeSS) currently on-orbit is a spin-off of the DCQ.

  2. Marshall Space Flight Center Materials and Processes Laboratory

    NASA Technical Reports Server (NTRS)

    Tramel, Terri L.

    2012-01-01

    Marshall?s Materials and Processes Laboratory has been a core capability for NASA for over fifty years. MSFC has a proven heritage and recognized expertise in materials and manufacturing that are essential to enable and sustain space exploration. Marshall provides a "systems-wise" capability for applied research, flight hardware development, and sustaining engineering. Our history of leadership and achievements in materials, manufacturing, and flight experiments includes Apollo, Skylab, Mir, Spacelab, Shuttle (Space Shuttle Main Engine, External Tank, Reusable Solid Rocket Motor, and Solid Rocket Booster), Hubble, Chandra, and the International Space Station. MSFC?s National Center for Advanced Manufacturing, NCAM, facilitates major M&P advanced manufacturing partnership activities with academia, industry and other local, state and federal government agencies. The Materials and Processes Laborato ry has principal competencies in metals, composites, ceramics, additive manufacturing, materials and process modeling and simulation, space environmental effects, non-destructive evaluation, and fracture and failure analysis provide products ranging from materials research in space to fully integrated solutions for large complex systems challenges. Marshall?s materials research, development and manufacturing capabilities assure that NASA and National missions have access to cutting-edge, cost-effective engineering design and production options that are frugal in using design margins and are verified as safe and reliable. These are all critical factors in both future mission success and affordability.

  3. Development of biological coal gasification (MicGAS process). Eleventh quarterly report, [January 1, 1993--March 31, 1993

    SciTech Connect

    Not Available

    1993-06-09

    During this reporting period comparison was made between theoretical and actual biogas production in the upflow reactors, where Texas lignite (TxL) was loaded at 0% (control) and 10% solids loadings. Data for methane and total gas production from task 4 were used. Calculations were made on the assumption that Texas lignite contains 60% carbon and theoretically all of this carbon is converted to CH{sub 4} and CO{sub 2}. Analysis of the data obtained from the bioreactor experiments showed that higher biogas production is due to more efficient biogasification of Texas lignite in bioreactor with reethanol (Table 1) . As it was previously mentioned, methanol (at 0.5% concentration of the total volume of reactants) can be used as hydrogen donor for biogasification (data presented in the 10th Quarterly report). Data in Table 1 clearly indicates, that the theoretical CH{sub 4} and biogas production from methanol is negligible and net biomethanation of TxL is enhanced by the addition of methanol. Observation of high methane production in the reactor where Texas lignite was supplemented with methanol, supports our hypothesis that methanol acts as an additional hydrogen donor.

  4. Bench-scale testing of the micronized magnetite process. Fourth quarterly technical progress report, April--June 1995

    SciTech Connect

    1995-08-10

    The main accomplishments of Custom Coals and the project subcontractors, during this period, included: continued purchase of small equipment and supplies for the circuit; completed the circuit commissioning task; procured one lot of PennMag Grade-K and one lot Grade-L magnetite; completed work on analytical investigations; completed Classifying Circuit Component Testing on Pittsburgh No. 8 coal; completed the final Heavy-Media cyclone component testing on the Pittsburgh No. 8 seam using Grade-K and Grade-L magnetites; continued QA/QC tests on wet screening, wet splitting, Marcy Balance, and reproducibility checks on component tests and component test samples; and completed the magnetite recovery circuit component testing with and without screens using the Grade-K magnetite and the Pittsburgh No. 8 coal seam. This report contains a short discussion of the project description, objectives, budget, schedule, and teaming arrangement. It also includes a detailed discussion of the above mentioned project accomplishments and plans, organized by the various task series within the project work plan. The final section contains an outline of the specific project goals for the next quarterly reporting period.

  5. Catalyst and process development for synthesis gas conversion to isobutylene. Quarterly report, January 1, 1993--March 31, 1993

    SciTech Connect

    Anthony, R.G.; Akgerman, A.

    1993-04-17

    The objectives of this project are to develop a new catalyst, the kinetics for this catalyst, reactor models for trickle bed, slurry and fixed bed reactors, and simulate the performance of fixed bed trickle flow reactors, slurry flow reactors, and fixed bed gas phase reactors for conversion of a hydrogen lean synthesis gas to isobutylene. The six main accomplishments for the quarter are the following: (1) activity testing with the 7% (wt) Ce-ZrO{sub 2}, (2) activity testing the same catalyst with CO from an aluminum cylinder, (3) preparation of ZrO{sub 2} by heating zirconyl nitrate, (4) preparation of an active zirconia prepared by a modified sol gel procedure and evaluation of the catalytic activity of a commercial zirconia and the catalysts prepared by the sol gel procedure, (5) determining the effect of separator temperatures and oil flow rate on the performance of a trickle bed reactor, and (6) calculation of the equilibrium composition of the C{sub 2} to C{sub 5} olefins, and initiation of the development of a macrokinetic model. The details of each of these accomplishments are discussed.

  6. Idaho National Laboratory Quarterly Occurrence Analysis

    SciTech Connect

    Mitchell, Lisbeth Ann

    2015-11-01

    This report is published quarterly by the Idaho National Laboratory (INL) Quality and Performance Management Organization. The Department of Energy (DOE) Occurrence Reporting and Processing System (ORPS), as prescribed in DOE Order 232.2, “Occurrence Reporting and Processing of Operations Information,” requires a quarterly analysis of events, both reportable and not reportable, for the previous 12 months. This report is the analysis of 85 reportable events (18 from the 4th Qtr FY-15 and 67 from the prior three reporting quarters), as well as 25 other issue reports (including events found to be not reportable and Significant Category A and B conditions) identified at INL during the past 12 months (8 from this quarter and 17 from the prior three quarters).

  7. Method for materials deposition by ablation transfer processing

    DOEpatents

    Weiner, Kurt H.

    1996-01-01

    A method in which a thin layer of semiconducting, insulating, or metallic material is transferred by ablation from a source substrate, coated uniformly with a thin layer of said material, to a target substrate, where said material is desired, with a pulsed, high intensity, patternable beam of energy. The use of a patternable beam allows area-selective ablation from the source substrate resulting in additive deposition of the material onto the target substrate which may require a very low percentage of the area to be covered. Since material is placed only where it is required, material waste can be minimized by reusing the source substrate for depositions on multiple target substrates. Due to the use of a pulsed, high intensity energy source the target substrate remains at low temperature during the process, and thus low-temperature, low cost transparent glass or plastic can be used as the target substrate. The method can be carried out atmospheric pressures and at room temperatures, thus eliminating vacuum systems normally required in materials deposition processes. This invention has particular application in the flat panel display industry, as well as minimizing materials waste and associated costs.

  8. Method for materials deposition by ablation transfer processing

    DOEpatents

    Weiner, K.H.

    1996-04-16

    A method in which a thin layer of semiconducting, insulating, or metallic material is transferred by ablation from a source substrate, coated uniformly with a thin layer of said material, to a target substrate, where said material is desired, with a pulsed, high intensity, patternable beam of energy. The use of a patternable beam allows area-selective ablation from the source substrate resulting in additive deposition of the material onto the target substrate which may require a very low percentage of the area to be covered. Since material is placed only where it is required, material waste can be minimized by reusing the source substrate for depositions on multiple target substrates. Due to the use of a pulsed, high intensity energy source the target substrate remains at low temperature during the process, and thus low-temperature, low cost transparent glass or plastic can be used as the target substrate. The method can be carried out atmospheric pressures and at room temperatures, thus eliminating vacuum systems normally required in materials deposition processes. This invention has particular application in the flat panel display industry, as well as minimizing materials waste and associated costs. 1 fig.

  9. Intermediate-level computer-vision-processing algorithm development for the content-addressable-array parallel processor. Quarterly status report No. 3 for period ending 29 November 1986

    SciTech Connect

    Not Available

    1986-12-15

    During this quarter a set of seven benchmark problems were developed and analyzed for the IUA. These included Hough Transform, Convex Hull, Voronoi Diagram, Minimal Spanning Tree, Visibility of Vertices in a projected 3-dimensional model, subgraph isomorphism, and the minimum-cost path between points in a weighted graph. These problems are commonly considered intermediate-level processing in many visions research groups parallel implementations of UMass intermediate level processing algorithms, such as Boldt's line merging and Anandan's motion analysis continued to develop. A commercial processor, the TMS320C25, was chosen as the Intermediate Communications and Associative Processor (ICAP) processing element. The TMS320C25 has the advantages that it is a five-million instruction per second signal-processing unit with a fast multiplier and software support for fast floating-point operations. It also has a built in 5 Mb/S serial port that will interface well with the intermediate-level communications network. Also being explored is a set of group-theoretic network topologies with respect to the communication needs of intermediate-level processing. This has required the analysis of the classes of communication needed in each of the algorithms implemented.

  10. Spacecraft materials guide. [including: encapsulants and conformal coatings; optical materials; lubrication; and, bonding and joining processes

    NASA Technical Reports Server (NTRS)

    Staugaitis, C. L. (Editor)

    1975-01-01

    Materials which have demonstrated their suitability for space application are summarized. Common, recurring problems in encapsulants and conformal coatings, optical materials, lubrication, and bonding and joining are noted. The subjects discussed include: low density and syntactic foams, electrical encapsulants; optical glasses, interference filter, mirrors; oils, greases, lamillar lubricants; and, soldering and brazing processes.

  11. Process feasibility study in support of silicon material task 1

    NASA Technical Reports Server (NTRS)

    Li, K. Y.; Hansen, K. C.; Yaws, C. L.

    1978-01-01

    Process system properties are analyzed for materials involved in the alternate processes under consideration for solar cell grade silicon. The following property data are reported for trichlorosilane: critical constants, vapor pressure, heat of vaporization, gas heat capacity, liquid heat capacity, density, surface tension, viscosity, thermal conductivity, heat of formation, and Gibb's free energy of formation. Work continued on the measurement of gas viscosity values of silicon source materials. Gas phase viscosity values for silicon tetrafluoride between 40 C and 200 C were experimentally determined. Major efforts were expended on completion of the preliminary economic analysis of the silane process. Cost, sensitivity and profitability analysis results are presented based on a preliminary process design of a plant to produce 1,000 metric tons/year of silicon by the revised process.

  12. Hazardous materials in aquatic environments of the Mississippi River Basin. Quarterly project status report, October 1, 1994--December 31, 1994

    SciTech Connect

    Not Available

    1995-02-01

    This report briefly summerizes the following projects on hazardous materials in the aquatic environments of the Mississippi River Basin: Biotic and abiotic studies on the biological fate, transport and ecotoxicity of toxic and Hazardous waste in the Mississippi River Basin; The effect of depositional environment on the fate and transport of contaminants in aquatic environments;Assessment of mechanisms of metal-induced reproductive toxicity in aquatic species as biomarkers of exposure; Hazardous wastes in aquantic environments: biological uptake and metabolism studies; bioremediation of selected contaminants in aquatic environments of the Mississippi River Basin; Development of Novel dechlorination catalysts; pore-level flow, transport, agglomeration and reaction kinetics of microorganisms; novel polymer-semiconductor composits for photocatalytic destruction of organic contaminants in aqueous environments; biomarkers of exposure and ecotoxicity in the Mississippi River Basin; Natural and Active Chemical remediation cluster; collaborative research with the Institute of Radiological Problems (IREP) - fate and transport of radionuclides following the Chernobyl Accident; Exper geographical information systems for assessing hazardous wastes in aquatic environments; computation of Taylor Dispersion coefficient.

  13. Pulsed excimer laser processing for cost-effective solar cells. Quarterly report No. 1, May-July 1984

    SciTech Connect

    Wong, D.

    1984-01-01

    The objective of this contract is to develop a solar cell process sequence that incorporates three process steps which use pulsed excimer lasers, to verify that this sequence yields high efficiency cells at a low cost, and to document the feasibility of carrying this technology from the laboratory bench scale to factory size. The three process steps are: junction formation, surface passivation, and front metallization. The effort is to take place during a one-year period. During this reporting period, a series of annealing experiments were conducted. Parameter variations included beam energy density, percentage of beam overlap, sources of diffusant, and different surface conditions such as chemical-mechanical polished, caustic etched, and textured. Diffusant deposition included spin-on liquid dopant and ion implant. Due to the lower surface reflectivity and the wetting effect by the spin-on source, textured wafers experienced more surface damage and stress than polished wafers. Maximum cell efficiency obtained for Cz polished wafers was 9% and for Cz textured wafers was 11.5% (no A/R). Surface damage limited the cell efficiency. Laser annealing on ion-implanted wafers was conducted with phosphorus implant with acceleration energy of 10 keV at fluences of 1-5 x 10/sup 15/ atom/cm/sup 2/. Maximum cell efficiency was less than 8% (no A/R coating). Low J/sub sc/, V/sub oc/, and fill factor suggested incomplete implant damage removal. Decreasing the implant voltage from 10 keV to 5 keV and increasing laser energy to above 0.9 J/cm/sup 2/, some cell efficiencies over 9.4% before A/R. The goal of producing cells of 16.5% has not materialized due to problems in ion implant uniformity, unavailable low keV ion implant, and laser beam inhomogeneity. During the next period, work will focus on developing a 1 keV glow discharge capability and on fabrication of Boron implanted junctions on n type wafers.

  14. Polarization Processes of Nanocomposite Silicate-EVA and PP Materials

    NASA Astrophysics Data System (ADS)

    Montanari, Gian Carlo; Palmieri, Fabrizio; Testa, Luigi; Motori, Antonio; Saccani, Andrea; Patuelli, Francesca

    Recent works indicate that polypropylene (PP) and ethylene-vinylacetate (EVA) filled by nanosilicates may present low content of space charge and high electric strength. Investigations are being made to explain nanocomposite behaviour and characterize their electrical, thermal and mechanical properties. In this paper, the results of broad-band dielectric spectroscopy performed on EVA and PP filled by layered nanosized silicates are reported. Isochronal and isothermal curves of complex permittivity, as well as activation energies of the relaxation processes, are presented and discussed. Nanostructuration gives rise to substantial changes in the polarisation and dielectric loss behaviour. While the relaxation process of EVA, associated with glass transition of the material amorphous phase, results unchanged from base to nanostructured material, nanocomposites EVA and PP have shown the rise of a new process at higher temperatures respect to the typical host material processes, as well as a different distribution of relaxation processes. Changes in space charge accumulation in relation to the effectiveness of the purification process performed upon nanostructured materials are also reported: while the dispersion of the clean clays leads to a reduction of the space charge, especially at high fields, an unclean filler gives rise to significant homo-charge accumulation and interfacial polarisation phenomena.

  15. Technology Assessment of Laser-Assisted Materials Processing in Space

    NASA Technical Reports Server (NTRS)

    Nagarathnam, Karthik; Taminger, Karen M. B.

    2001-01-01

    Lasers are useful for performing operations such as joining, machining, built-up freeform fabrication, shock processing, and surface treatments. These attributes are attractive for the supportability of longer-term missions in space due to the multi-functionality of a single tool and the variety of materials that can be processed. However, current laser technology also has drawbacks for space-based applications, specifically size, power efficiency, lack of robustness, and problems processing highly reflective materials. A review of recent laser developments will be used to show how these issues may be reduced and indicate where further improvement is necessary to realize a laser-based materials processing capability in space. The broad utility of laser beams in synthesizing various classes of engineering materials will be illustrated using state-of-the art processing maps for select lightweight alloys typically found on spacecraft. With the advent of recent breakthroughs in diode-pumped solid-state lasers and fiber optic technologies, the potential to perform multiple processing techniques is increasing significantly. Lasers with suitable wavelengths and beam properties have tremendous potential for supporting future space missions to the moon, Mars and beyond.

  16. Containerless Liquid-Phase Processing of Ceramic Materials

    NASA Technical Reports Server (NTRS)

    Weber, J. K. Richard (Principal Investigator); Nordine, Paul C.

    1996-01-01

    The present project builds on the results of research supported under a previous NASA grant to investigate containerless liquid-phase processing of molten ceramic materials. The research used an aero-acoustic levitator in combination with cw CO2 laser beam heating to achieve containerless melting, superheating, undercooling, and solidification of poorly-conducting solids and liquids. Experiments were performed on aluminum oxide, binary aluminum oxide-silicon dioxide materials, and oxide superconductors.

  17. NBS (National Bureau of Standards): Materials measurements. [space processing experiments

    NASA Technical Reports Server (NTRS)

    Manning, J. R.

    1983-01-01

    Work directed toward the measurement of materials properties important to the design and interpretation of space processing experiments and determinations of how the space environment may offer a unique opportunity for performing improved measurements and producing materials with improved properties is reported. Surface tensions and their variations with temperature and impurities; convection during undirectional solidification; and measurement of the high temperature thermophysical properties of tungsten group liquids and solids are discussed and results are summarized.

  18. Support Assembly for Composite Laminate Materials During Roll Press Processing

    NASA Technical Reports Server (NTRS)

    Catella, Luke A.

    2011-01-01

    A composite laminate material is supported during the roll press processing thereof by an assembly having: first and second perforated films disposed adjacent to first and second opposing surfaces of a mixture of uncured resin and fibers defining the composite laminate material, a gas permeable encasement surrounding the mixture and the first and second films, a gas impervious envelope sealed about the gas permeable encasement, and first and second rigid plates clamped about the gas impervious envelope.

  19. Optical studies of dynamical processes in disordered materials

    SciTech Connect

    Yen, W.M.

    1990-12-01

    Our research continues to focus on the study of the structure and the dynamic behavior of insulating solids which can be activated optically. We have been particularly interested in the physical processes which produce relaxation and energy transfer in the optical excited states. Our studies have been based principally on optical laser spectroscopic techniques which reveal a more detailed view of the materials of interest and which will ultimately lead to the development of more efficient optoelectronic materials. 13 refs.

  20. Electron paramagnetic resonance of material properties and processes

    SciTech Connect

    Brower, K. L.

    1980-01-01

    This paper demonstrates, primarily for the non-specialist and within the context of new and recent achievements, the diagnostic value of electron paramagnetic resonance (EPR) in the study of material properties and processes. I have selected three EPR studies which demonstrate the elegance and uniqueness of EPR in atomic defect studies and exemplify unusual achievements through the use of new techniques for material measurement and preparation. A brief introduction into the origin, interaction, and detection of unpaired electrons is included.

  1. Method for co-processing waste rubber and carbonaceous material

    DOEpatents

    Farcasiu, Malvina; Smith, Charlene M.

    1991-01-01

    In a process for the co-processing of waste rubber and carbonaceous material to form a useful liquid product, the rubber and the carbonaceous material are combined and heated to the depolymerization temperature of the rubber in the presence of a source of hydrogen. The depolymerized rubber acts as a liquefying solvent for the carbonaceous material while a beneficial catalytic effect is obtained from the carbon black released on depolymerization the reinforced rubber. The reaction is carried out at liquefaction conditions of 380.degree.-600.degree. C. and 70-280 atmospheres hydrogen pressure. The resulting liquid is separated from residual solids and further processed such as by distillation or solvent extraction to provide a carbonaceous liquid useful for fuels and other purposes.

  2. Catalyst and reactor development for a liquid phase Fischer-Tropsch process. Quarterly technical progress report, 1 April-30 June 1984

    SciTech Connect

    Carroll, W.E.; Cilen, N.; Motika, S.A.

    1985-03-01

    In the fifteenth quarter work continued for two major tasks: (1) Slurry Catalyst Development, and (2) Catalyst A Development. For task one, parametric gas phase screening tests were concluded on a ''modified'' conventional catalyst and an optimum preparation and activation procedure chosen for diesel fuel selectivity. A short term slurry test of this catalyst showed promising results. Further work in modifying the composition of this catalyst may be worthwhile. Two tests were conducted on Catalyst A this quarter: (1) A test to determine the effect of air calcination pretreatment. At the same process conditions, the bulk activity was nearly three times that of the uncalcined batch of this catalyst. The diesel fuel fraction, however, was considerably lower. (2) A retest of a modified version of this catalyst, A'. The results of this test indicte that: the selectivity of A' is highly dependent on the CO/H/sub 2/ ratio; temperature affects both the activity and product selectivity (a 15% increase in bulk activity and a shifting of products into the lower molecular weight region resulted from an increase in temperature from 240 to 260/sup 0/C); and reproducibility of lower temprature results are not possible after extended testing at a higher temperature level indication that the performance of the catalyst is dependent on its history of operating conditions. A number of gas phase activation procedures were tested on Catalyst A'. No appreciable difference in activity and selectivity was observed. A test of air calcination pretreatment before gas phase activation, however, resulted in an appreciable increase in bulk activity and increase in the yield of gasoline fuel.

  3. Development of a catalyst for conversion of syngas-derived materials to isobutylene. Quarterly technical progress report No. 9, April 1, 1993--June 30, 1993

    SciTech Connect

    Barger, P.T.

    1993-11-29

    Goal is to develop a catalyst and process for converting of syngas to isobutanol and to evaluate the commercial potential of the new process. This report covers preliminary testing of methanol synthesis catalysts alone and in combination with basic metal oxides. Materials tested included Cu/Zn/Al, Zn/Cr oxides, and K/Zr/Zn/Mn oxides.

  4. Progress toward developing high performance immersion compatible materials and processes

    NASA Astrophysics Data System (ADS)

    Petrillo, Karen; Patel, Kaushal; Chen, Rex; Li, Wenjie; Kwong, Ranee; Lawson, Peggy; Varanasi, Rao; Robinson, Chris; Holmes, Steven J.; Gil, Dario; Kimmel, Kurt; Slezak, Mark; Dabbagh, Gary; Chiba, Takashi; Shimokawa, Tsutomu

    2005-05-01

    To make immersion lithography a reality in manufacturing, several challenges related to materials and defects must be addressed. Two such challenges include the development of water immersion compatible materials, and the vigorous pursuit of defect reduction with respect to both the films and the processes. Suitable resists and topcoats must be developed to be compatible with the water-soaked environment during exposure. Going beyond the requisite studies of component leaching from films into the water, and absorption of water into the films, application-specific optimization of photoresists and top coats will be required. This would involve an understanding of how a wide array of resist chemistry and formulations behave under immersion conditions. The intent of this paper is to compare lithographic performance under immersion and dry conditions of resists containing different polymer platforms, protecting groups, and formulations. The compatibility of several developer-soluble top-coat materials with a variety of resists is also studied with emphasis on profile control issues. With respect to defects, the sources are numerous. Bubbles and particles created during the imaging process, material remnants from incomplete removal of topcoats, and image collapse as related to resist swelling from water infusion are all sources of yield-limiting defects. Parallel efforts are required in the material development cycle focusing both on meeting the lithographic requirements, and on understanding and eliminating sources of defects. In this paper, efforts in the characterization and reduction of defects as related to materials chemistry and processing effects will be presented.

  5. Advanced materials and biochemical processes for geothermal applications

    SciTech Connect

    Kukacka, L.E.; van Rooyen, D.; Premuzic, E.T.

    1987-04-01

    Two Geothermal Technology Division (GTD)-sponsored programs: (1) Geothermal Materials Development, and (2) Advanced Biochemical Processes for Geothermal Brines, are described. In the former, work in the following tasks is in progress: (1) high temperature elastomeric materials for dynamic sealing applications, (2) advanced high temperature (300/sup 0/C) lightweight (1.1 g/cc) well cementing materials, (3) thermally conductive composites for heat exchanger tubing, (4) corrosion rates for metals in brine-contaminated binary plant working fluids, and (5) elastomeric liners for well casing. Methods for the utilization and/or the low cost environmentally acceptable disposal of toxic geothermal residues are being developed in the second program. This work is performed in two tasks. In one, microorganisms that can interact with toxic metals found in geothermal residues to convert them into soluble species for subsequent reinjection back into the reservoir or to concentrate them for removal by conventional processes are being identified. In the second task, process conditions are being defined for the encapsulation of untreated or partially biochemically treated residues in Portland cement-based formulations and the subsequent utilization of the waste fractions in building materials. Both processing methods yield materials which appear to meet disposal criteria for non-toxic solid waste, and their technical and economic feasibilities have been established.

  6. Development of the selective hydrophobic coagulation process. Technical progess report for the eighth quarter, 1 July 1993--30 September 1993

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.

    1993-12-31

    A novel technique for selectively coagulating and separating coal from dispersed mineral matter has been developed at Virginia Tech. The process, known as Selective Hydrophobic Coagulation (SHC), has been studied under the sponsorship of the U.S. Department of Energy since 1986. The SHC process differs from oil agglomeration, shear flocculation, polymer flocculation, and electrolytic coagulation processes in that it does not require reagents or additives to induce the formation of coagula. Often, simple pH control is all that is required to (i) induce the coagulation of coal particles, and (ii) effectively disperse particles of mineral matter. When the coal is superficially oxidized, a small dosage of reagents may be used to promote coagulation. During the past quarter, work was completed on the prediction of optimum conditions for the SHC process using the extended DLVO equation (Subtask 2.3). In addition, the evaluation of the lamella thickener for separating hydrophobic coagula from dispersed mineral matter was completed. Work is now underway to complete the evaluation of other separation devices including a vacuum filter, flotation column and centrifuge (Subtask 3.3).

  7. Oil shale programs. Sixteenth quarterly report, October-December 1979

    SciTech Connect

    Stevens, A. L.

    1980-06-01

    This document is the sixteenth in a continuing series of quarterly reports, and describes the Sandia National Laboratories oil shale activities during the period between October 1, 1979 and December 31, 1979. Sandia's major responsibility to the DOE in situ oil shale program is to provide a quantitative evaluation to DOE of the various field projects being supported by DOE in the development of commercial in situ oil shale processes. This requires the deployment of instrumentation systems and analysis techniques to evaluate key procedures and operations. In order to fulfill this responsibility, it is necessary to develop new and advanced instrumentation systems and associated deployment, recording and analysis techniques that are unique to the field projects. In addition, a rock mechanics program provides material properties, material response models, and computational methods to support the design and evaluation functions. This report describes detailed activities in these project areas over the last quarter.

  8. Repair materials and processes for the MD-11 Composite Tailcone

    NASA Astrophysics Data System (ADS)

    Yamamoto, Tetsuya; Bonnar, Gerard R.

    This paper describes field and depot level repair methods for the MD-11 Composite Tailcone. The repair materials, processing methods, and mechanical properties of the test specimens and subcomponents are discussed. According to recent tests, the dry carbon cloth and the liquid resin matrix that can be cured under 93 C have better processing and mechanical properties than the 121 C curing prepregs and film adhesives. The moisture in the parent CFRP is the main cause of creating voids in the adhesive layer during the 121 C/vacuum pressure cure cycle. The lower processing temperature (wet layup) showed better results than higher processing temperature (prepreg/adhesive layup) for composite repair.

  9. Understanding Thermal Behavior in Lens Processing of Structural Materials

    SciTech Connect

    Ensz, M.T.; Greene, D.L.; Griffith, M.L.; Harwell, L.D.; Hofmeister, W.H.; Nelson, D.V.; Robino, C.V.; Schlienger, M.E.; Smugeresky, J.E.; Wert, M.J.

    1998-11-05

    In direct laser metal deposition technologies, such as the Laser (LENS) process, it is important to understand and control the Engineered Net Shaping thermal behavior during fabrication. With this control, components can be reliably fabricated with desired structural material properties. This talk will describe the use of contact and imaging techniques to monitor the thermal signature during LENS processing. Recent results show a direct correlation between thermal history and material properties, where the residual stress magnitude decreases as the laser power, and therefore thermal signature, increases. Development of an understanding of solidification behavior, residual stress, and microstructural evolution with respect to thermal behavior will be discussed.

  10. Examination of the photoinitiation processes in photopolymer materials

    SciTech Connect

    Gleeson, Michael R.; Liu Shui; Sheridan, John T.; O'Duill, Sean

    2008-09-15

    Holographic data storage requires multiple sequential short exposures. However, the complete exposure schedule may not necessarily occur over a short time interval. Therefore, knowledge of the temporally varying absorptive effects of photopolymer materials becomes an important factor. In this paper, the time varying absorptive effects of an acrylamide/polyvinylalcohol photopolymer material are examined. These effects are divided into three main photochemical processes, which following identification, are theoretically and experimentally examined. These processes are (i) photon absorption, (ii) photosensitizer recovery, and (iii) photosensitizer bleaching.

  11. Chatter control in the milling process of composite materials

    NASA Astrophysics Data System (ADS)

    Kecik, K.; Rusinek, R.; Warminski, J.; Weremczuk, A.

    2012-08-01

    In this paper, a model of the milling process of fibre reinforced composite material is shown. This classical one degree of freedom model of the milling process is adjusted for composite materials by variable specific cutting forces, which describe the fibre resistance. The stability lobe diagrams are determined numerically. Additionally, to eliminate the chatter vibration, small relative oscillations between the workpiece and the tool are introduced. Basing on numerical simulations the range of amplitude and the frequency of excitation is found for chatter reduction.

  12. Method of processing materials using an inductively coupled plasma

    DOEpatents

    Hull, D.E.; Bieniewski, T.M.

    1987-04-13

    A method of processing materials. The invention enables ultrafine, ultrapure powders to be formed from solid ingots in a gas free environment. A plasma is formed directly from an ingot which insures purity. The vaporized material is expanded through a nozzle and the resultant powder settles on a cold surface. An inductively coupled plasma may also be used to process waste chemicals. Noxious chemicals are directed through a series of plasma tubes, breaking molecular bonds and resulting in relatively harmless atomic constituents. 3 figs.

  13. The use of containerless processing in researching reactive materials

    NASA Technical Reports Server (NTRS)

    Weber, J. K. R.; Krishnan, Shankar; Nordine, Paul C.

    1991-01-01

    It has recently become possible to perform containerless, high-temperature liquid-phase processing of many nonvolatile materials without resort to orbital microgravity, thereby facilitating the conduct of materials research in conjunction with noncontact diagnostic instruments. The melt-levitation techniques are electromagnetic, aerodynamic, acoustic, aeroacoustic, and electrostatic; nonorbital microgravity conditions are obtainable aboard NASA's KC-135 aircraft on parabolic flight paths, as well as in drop tubes and towers. Applications encompass the purification of metals and the creation of nonequilibrium and metastable structures. Process control and property measurements include optical pyrometry and emissivity, laser polarimetry, and drop calorimetry.

  14. A factory concept for processing and manufacturing with lunar material

    NASA Technical Reports Server (NTRS)

    Driggers, G. W.

    1977-01-01

    A conceptual design for an orbital factory sized to process 1.5 million metric tons per year of raw lunar fines into 0.3 million metric tons of manufacturing materials is presented. A conservative approach involving application of present earth-based technology leads to a design devoid of new inventions. Earth based counterparts to the factory machinery were used to generate subsystem masses and lumped parameters for volume and mass estimates. The results are considered to be conservative since technologies more advanced than those assumed are presently available in many areas. Some attributes of potential space processing technologies applied to material refinement and component manufacture are discussed.

  15. Large scale molecular dynamics modeling of materials fabrication processes

    SciTech Connect

    Belak, J.; Glosli, J.N.; Boercker, D.B.; Stowers, I.F.

    1994-02-01

    An atomistic molecular dynamics model of materials fabrication processes is presented. Several material removal processes are shown to be within the domain of this simulation method. Results are presented for orthogonal cutting of copper and silicon and for crack propagation in silica glass. Both copper and silicon show ductile behavior, but the atomistic mechanisms that allow this behavior are significantly different in the two cases. The copper chip remains crystalline while the silicon chip transforms into an amorphous state. The critical stress for crack propagation in silica glass was found to be in reasonable agreement with experiment and a novel stick-slip phenomenon was observed.

  16. Composition and process for making an insulating refractory material

    DOEpatents

    Pearson, Alan; Swansiger, Thomas G.

    1998-04-28

    A composition and process for making an insulating refractory material. The composition includes calcined alumina powder, flash activated alumina powder, an organic polymeric binder and a liquid vehicle which is preferably water. Starch or modified starch may also be added. A preferred insulating refractory material made with the composition has a density of about 2.4-2.6 g/cm.sup.3 with reduced thermal conductivity, compared with tabular alumina. Of importance, the formulation has good abrasion resistance and crush strength during intermediate processing (commercial sintering) to attain full strength and refractoriness, good abrasion resistance and crush strength.

  17. Composition and process for making an insulating refractory material

    DOEpatents

    Pearson, A.; Swansiger, T.G.

    1998-04-28

    A composition and process are disclosed for making an insulating refractory material. The composition includes calcined alumina powder, flash activated alumina powder, an organic polymeric binder and a liquid vehicle which is preferably water. Starch or modified starch may also be added. A preferred insulating refractory material made with the composition has a density of about 2.4--2.6 g/cm{sup 3} with reduced thermal conductivity, compared with tabular alumina. Of importance, the formulation has good abrasion resistance and crush strength during intermediate processing (commercial sintering) to attain full strength and refractoriness.

  18. Development of a material processing plant for lunar soil

    NASA Technical Reports Server (NTRS)

    Goettsch, Ulix; Ousterhout, Karl

    1992-01-01

    Currently there is considerable interest in developing in-situ materials processing plants for both the Moon and Mars. Two of the most important aspects of developing such a materials processing plant is the overall system design and the integration of the different technologies into a reliable, lightweight, and cost-effective unit. The concept of an autonomous materials processing plant that is capable of producing useful substances from lunar regolith was developed. In order for such a materials processing plant to be considered as a viable option, it must be totally self-contained, able to operate autonomously, cost effective, light weight, and fault tolerant. In order to assess the impact of different technologies on the overall systems design and integration, a one-half scale model was constructed that is capable of scooping up (or digging) lunar soil, transferring the soil to a solar furnace, heating the soil in the furnace to liberate the gasses, and transferring the spent soil to a 'tile' processing center. All aspects of the control system are handled by a 386 class PC via D/A, A/D, and DSP (Digital Signal Processor) control cards.

  19. Observation of Materials Processes in Liquids in the Electron Microscope

    SciTech Connect

    Wang, Chong M.; Liao, Honggang; Ross, Frances M.

    2015-01-01

    Materials synthesis and the functioning of devices often indispensably involve liquid media. But direct visualization of dynamic process in liquids, especially with high spatial and temporal resolution, has been challenging. For solid materials, advances in aberration corrected electron microscopy have made observation of atomic level features a routine practice. Here we discuss the extent to which one can take advantage of the resolution of modern electron microscopes to image phenomenon occuring in liquids. We will describe the fundamentals of two different experimental approaches, closed and open liquid cells. We will illustrate the capabilities of each approach by considering processes in batteries and nucleation and growth of nanoparticles from solution. We conclude that liquid cell electron microscopy appears to be duly fulfilling its role for in situ studies of nanoscale processes in liquids, revealing physical and chemical processes otherwise difficult to observe.

  20. Evaluation of the freeze-thaw/evaporation process for the treatment of produced waters. Quarterly technical progress report, January 1--March 31, 1994

    SciTech Connect

    Boysen, J.; Morotti, J.

    1994-04-01

    The use of freeze-crystallization is being increasingly acknowledged as a low-cost, energy-efficient method for purifying contaminated water. Freeze-crystallization has been shown to be effective in removing a wide variety of contaminants from water. Water purification by using natural conditions to promote freezing appears to be an extremely attractive process for the treatment of contaminated water in many areas where natural climatic conditions will seasonally promote freezing. The natural freezing process can be coupled with natural evaporative processes to treat oil and gas produced waters year round in regions where subfreezing temperatures seasonally occur. The objectives of this research are related to development of a commercially-economic natural freeze-thaw/evaporation (FTE) process for the treatment and purification of water produced in conjunction with oil and gas. During the reporting period of 1/1/94 to 3/31/94, project research concentrated on Subtasks 2.0 (Task 2 Project Reporting) and 2.1 (Laboratory-scale FTE Simulations) . The objectives of Task 2 are to conduct laboratory- and bench-scale simulations for optimizing the design of the FTE process. Task 2 requires completion of six subtasks: Subtask 2.0 - Task 2 Project Reporting (initiated 3/1/93), Subtask 2.1 - Laboratory-scale FTE Simulations, Subtask 2.2 Re-evaluation of Process Economics Based on Laboratory-scale Process Simulation Results, Subtask 2.3 - Bench-scale FTE Simulations, Subtask 2.4 - Economic Assessment of Bench-scale Simulations, and Subtask 2.5 - Technical Report of Task 2. The construction, shakedown, and operation of the laboratory-scale process simulations planned were planned for this quarter (Subtask 2.1).

  1. Quantitative characterization of spatial distribution of particles in materials: Application to materials processing

    NASA Technical Reports Server (NTRS)

    Parse, J. B.; Wert, John A.

    1990-01-01

    Most engineering materials contain second phase particles or fibers which serve to reinforce the matrix phase. The effect of reinforcements on material properties is usually analyzed in terms of the average volume fraction and spacing of reinforcements, quantities which are global microstructural characteristics. However, material properties can also depend on local microstructural characteristics; for example, on how uniformly the reinforcing phase is distributed in the material. The analysis method will then be applied to a materials processing problem to discover how processing parameters can be selected to maximize redistribution of the reinforcing phase during processing. Several mathematical analysis methods could be adapted to the problem of characterizing the distribution of particles in materials. A tessellation-based method was selected. In the first phase of the investigation, a software package was written to automate the analysis. Typical results are shown. The analysis technique allows the degree to which particles are clustered together, the size and spacing of particle clusters, and the particle density in clusters to be found. The analysis methods were applied to computer-generated distributions and to a few real particle-containing materials. Methods for analyzing a nonuniform particle distribution in a material can be applied to two broad classes of materials science problems: understanding how the resulting particle distribution affects properties. The analysis method described is applied to a materials processing problem: how to select extrusion conditions to maximize the redistribution of reinforcing particles that are initially nonuniformly distributed. In addition, the tessellation-based method to analyze star distributions in spiral galaxies was adapted, illustrating the diverse types of problems to which the analysis method can be applied.

  2. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing

    PubMed Central

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E.; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-01-01

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems. PMID:27427243

  3. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing

    NASA Astrophysics Data System (ADS)

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E.; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-07-01

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems.

  4. Microassembly of Heterogeneous Materials using Transfer Printing and Thermal Processing.

    PubMed

    Keum, Hohyun; Yang, Zining; Han, Kewen; Handler, Drew E; Nguyen, Thong Nhu; Schutt-Aine, Jose; Bahl, Gaurav; Kim, Seok

    2016-01-01

    Enabling unique architectures and functionalities of microsystems for numerous applications in electronics, photonics and other areas often requires microassembly of separately prepared heterogeneous materials instead of monolithic microfabrication. However, microassembly of dissimilar materials while ensuring high structural integrity has been challenging in the context of deterministic transferring and joining of materials at the microscale where surface adhesion is far more dominant than body weight. Here we present an approach to assembling microsystems with microscale building blocks of four disparate classes of device-grade materials including semiconductors, metals, dielectrics, and polymers. This approach uniquely utilizes reversible adhesion-based transfer printing for material transferring and thermal processing for material joining at the microscale. The interfacial joining characteristics between materials assembled by this approach are systematically investigated upon different joining mechanisms using blister tests. The device level capabilities of this approach are further demonstrated through assembling and testing of a microtoroid resonator and a radio frequency (RF) microelectromechanical systems (MEMS) switch that involve optical and electrical functionalities with mechanical motion. This work opens up a unique route towards 3D heterogeneous material integration to fabricate microsystems. PMID:27427243

  5. Microgravity Processing and Photonic Applications of Organic and Polymeric Materials

    NASA Technical Reports Server (NTRS)

    Frazier, Donald O.; Paley, Mark S.; Penn, Benjamin G.; Abdeldayem, Hossin A.; Smith, David D.; Witherow, William K.

    1997-01-01

    Some of the primary purposes of this work are to study important technologies, particularly involving thin films, relevant to organic and polymeric materials for improving applicability to optical circuitry and devices and to assess the contribution of convection on film quality in unit and microgravity environments. Among the most important materials processing techniques of interest in this work are solution-based and by physical vapor transport, both having proven gravitational and acceleration dependence. In particular, PolyDiAcetylenes (PDA's) and PhthaloCyanines (Pc's) are excellent NonLinear Optical (NLO) materials with the promise of significantly improved NLO properties through order and film quality enhancements possible through microgravity processing. Our approach is to focus research on integrated optical circuits and optoelectronic devices relevant to solution-based and vapor processes of interest in the Space Sciences Laboratory at the Marshall Space Flight Center (MSFC). Modification of organic materials is an important aspect of achieving more highly ordered structures in conjunction with microgravity processing. Parallel activities include characterization of materials for particular NLO properties and determination of appropriation device designs consistent with selected applications. One result of this work is the determination, theoretically, that buoyancy-driven convection occurs at low pressures in an ideal gas in a thermalgradient from source to sink. Subsequent experiment supports the theory. We have also determined theoretically that buoyancy-driven convection occurs during photodeposition of PDA, an MSFC-patented process for fabricating complex circuits, which is also supported by experiment. Finally, the discovery of intrinsic optical bistability in metal-free Pc films enables the possibility of the development of logic gate technology on the basis of these materials.

  6. Evaluation criteria for commercially oriented materials processing in space proposals

    NASA Technical Reports Server (NTRS)

    Moore, W. F.; Mcdowell, J. R.

    1979-01-01

    An approach and criteria for evaluating NASA funded experiments and demonstrations which have commercial potential were developed. Methods for insuring quick initial screening of commercial proposals are presented. Recommendations are given for modifying the current evaluation approach. New criteria for evaluating commercially orientated materials processing in space (MPS) proposals are introduced. The process for selection of qualified individuals to evaluate the phases of this approach and criteria is considered and guidelines are set for its implementation.

  7. Microgravity Processing and Photonic Applications of Organic and Polymeric Materials

    NASA Technical Reports Server (NTRS)

    Frazier, Donald 0; Penn, Benjamin G.; Smith, David; Witherow, William K.; Paley, M. S.; Abdeldayem, Hossin A.

    1998-01-01

    In recent years, a great deal of interest has been directed toward the use of organic materials in the development of high-efficiency optoelectronic and photonic devices. There is a myriad of possibilities among organic which allow flexibility in the design of unique structures with a variety of functional groups. The use of nonlinear optical (NLO) organic materials such as thin-film waveguides allows full exploitation of their desirable qualities by permitting long interaction lengths and large susceptibilities allowing modest power input. There are several methods in use to prepare thin films, such as Langmuir-Blodgett (LB) and self-assembly techniques, vapor deposition, growth from sheared solution or melt, and melt growth between glass plates. Organics have many features that make Abstract: them desirable for use in optical devices such as high second- and third-order nonlinearities, flexibility of molecular design, and damage resistance to optical radiation. However, their use in devices has been hindered by processing difficulties for crystals and thin films. In this chapter, we discuss photonic and optoelectronic applications of a few organic materials and the potential role of microgravity on processing these materials. It is of interest to note how materials with second- and third-order nonlinear optical behavior may be improved in a diffusion-limited environment and ways in which convection may be detrimental to these materials. We focus our discussion on third-order materials for all-optical switching, and second-order materials for all-optical switching, and second-order materials for frequency conversion and electrooptics.

  8. Advanced Process Model for Polymer Pyrolysis and Uranium Ceramic Material Processing

    SciTech Connect

    Wang, Xiaolin; Zunjarrao, Suraj C.; Zhang, Hui; Singh, Raman P.

    2006-07-01

    Silicon carbide (SiC) based uranium ceramic material can be fabricated as hosts for ultra high temperature applications, such as gas-cooled fast reactor fuels and in-core materials. A pyrolysis-based material processing technique allows for the fabrication of SiC based uranium ceramic materials at a lower temperature compared to sintering route. Modeling of the process is considered important for optimizing the fabrication and producing material with high uniformity. This study presents a process model describing polymer pyrolysis and uranium ceramic material processing, including heat transfer, polymer pyrolysis, SiC crystallization, chemical reactions, and species transport of a porous uranium oxide mixed polymer. Three key reactions for polymer pyrolysis and one key reaction for uranium oxide polymer interaction are established for the processing. Included in the model formulation are the effects of transport processes such as heat-up, polymer decomposition, and volatiles escape. The model is capable of accurately predicting the polymer pyrolysis and chemical reactions of the source material. Processing of a sample with certain geometry is simulated. The effects of heating rate, particle size and volume ratio of uranium oxide and polymer on porosity evolution, species uniformity, reaction rate are investigated. (authors)

  9. Holographic femtosecond laser manipulation for advanced material processing

    NASA Astrophysics Data System (ADS)

    Hasegawa, Satoshi; Hayasaki, Yoshio

    2016-02-01

    Parallel femtosecond laser processing using a computer-generated hologram displayed on a spatial light modulator, known as holographic femtosecond laser processing, provides the advantages of high throughput and high-energy use efficiency. Therefore, it has been widely used in many applications, including laser material processing, two-photon polymerization, two-photon microscopy, and optical manipulation of biological cells. In this paper, we review the development of holographic femtosecond laser processing over the past few years from the perspective of wavefront and polarization modulation. In particular, line-shaped and vector-wave femtosecond laser processing are addressed. These beam-shaping techniques are useful for performing large-area machining in laser cutting, peeling, and grooving of materials and for high-speed fabrication of the complex nanostructures that are applied to material-surface texturing to control tribological properties, wettability, reflectance, and retardance. Furthermore, issues related to the nonuniformity of diffraction light intensity in optical reconstruction and wavelength dispersion from a computer-generated hologram are addressed. As a result, large-scale holographic femtosecond laser processing over 1000 diffraction spots was successfully demonstrated on a glass sample.

  10. Development of a polysilicon process based on chemical vapor deposition. Phase 1. Fourth quarterly progress report, 1 July-30 September 1980

    SciTech Connect

    Sharp, K.; Arvidson, A.; Sawyer, D.

    1980-12-01

    The goal of this program is to demonstrate that a dichlorosilane-based reductive chemical vapor deposition (CVD) process is capable of producing, at low cost, high quality polycrystalline silicon for use in the manufacture of high efficiency solar cells. The feasibility of silicon generation from dichlorosilane (DCS) has been well established. The feasibility and optimization portions of the experimental reactor program have been completed, with a number of runs having been conducted over a broad range of conditions in an experimental CVD reactor. Activities relating to feed of commercially purchased DCS to an intermediate sized reactor and to construction of a Process Development Unit (PDU) to generate and feed DCS to one or more production scale reactors were suspended during the previous quarter because of the receipt of new safety-related information about DCS from Hazards Research Corp. Experimental data generated by Hazards Research Corp. indicate that DCS/air mixtures possess about four times the explosive severity potential as hydrogen/air mixtures, and that DCS/air mixtures are very readily ignited. As a consequence of this new information, designs and procedures for the intermediate reactor feed and PDU tasks were deemed inadequate and new designs incorporating new safety-related elements are being formulated. A preliminary economic evaluation of the Hemlock Semiconductor process has been completed. The analysis for a plant to generate 1000 metric tonne of silicon indicates a plant investment of $21.9 M, and a product selling price of $19.85/kg.

  11. Microgravity Processing and Photonic Applications of Organic and Polymeric Materials

    NASA Technical Reports Server (NTRS)

    Frazier, Donald O.; Penn, Benjamin G.; Smith, David D.; Witherow, William K.; Paley, Mark S.; Abdeldayem, Hossin A.

    1997-01-01

    In recent years, a great deal of interest has been directed toward the use of organic materials in the development of high-efficiency optoelectronic and photonic devices. There is a myriad of possibilities among organics which allow flexibility in the design of unique structures with a variety of functional groups. The use of nonlinear optical (NLO) organic materials such as thin-film waveguides allows full exploitation of their desirable qualities by permitting long interaction lengths and large susceptibilities allowing modest power input. There are several methods in use to prepare thin films, such as Langmuir-Blodgett (LB) and self-assembly techniques, vapor deposition, growth from sheared solution or melt, and melt growth between glass plates. Organics have many features that make them desirable for use in optical devices such as high second- and third-order nonlinearities, flexibility of molecular design, and damage resistance to optical radiation. However, their use in devices has been hindered by processing difficulties for crystals and thin films. In this chapter, we discuss photonic and optoelectronic applications of a few organic materials and the potential role of microgravity on processing these materials. It is of interest to note how materials with second- and third-order nonlinear optical behavior may be improved in a diffusion-limited environment and ways in which convection may be detrimental to these materials.

  12. Materials Science and Technology, Volume 18, Processing of Polymers

    NASA Astrophysics Data System (ADS)

    Meijer, Han E. H.

    1997-06-01

    Polymer processing has a profound effect on the final properties and thus the applications of plastics. Leading international scientists and engineers have contributed to this unique self- contained handbook making it indispensable to polymer scientists and engineers. Contents: Meijer: Processing for Properties. Agassant: General Principles of Polymer Processing Modeling. Janssen: Emulsions: The Dynamics of Liquid-Liquid Mixing. Keller/Kolnaar: Flow-Induced Orientation and Structure Formation. Janeschitz-Kriegl/Eder: Crystallization. Hu/Lambla: Fundamentals of Reactive Extrusion. Dusek: Network Formation. Maréchal/Inoue: Reactive Processing of Polymer Blends: Polymer-Polymer Interface Aspects. Stanford/Ryan/Elwell: Structure Development in Reactive Systems. Lemstra/Meijer: Processing of Polymers Using Reactive Solvents. Bastiaansen: High-Modulus and High-Strength Fibers Based on Flexible Macromolecules. van der Sanden: Deformation and Toughness of Polymers. Decker: Photopolymerization and UV-Curing of Multifunctional Monomers. Wilson: Conducting Polymers and Applications. Creton: Materials Science of Pressure-Sensitive Adhesives. Ward: New Processing Technologies.

  13. TOPICAL REVIEW: High-temperature microwave processing of materials

    NASA Astrophysics Data System (ADS)

    Bykov, Yu V.; Rybakov, K. I.; Semenov, V. E.

    2001-07-01

    This article reviews the physical aspects of a cross-disciplinary science and technology field: the microwave processing of materials. High-temperature microwave processing has a clear industrial perspective in such areas as the production of advanced ceramics, the deposition of thermal barrier coatings, the remediation of hazardous wastes etc. This review starts with the relevant fundamental notions regarding the absorption of electromagnetic waves, heat transfer and the electrodynamics of single- and multimode microwave cavities. Useful formulae, estimates, and interrelations between process variables are presented. This is followed by a review of process examples illustrating the specific features of microwave processing: reduction in energy consumption and process duration, rapid and controllable heating, peculiar temperature distribution, and selectivity of energy deposition. Much attention is given to the advantages of higher-frequency millimetre-wave processing, which include the enhanced absorption in many materials of industrial interest, improved uniformity of electromagnetic energy and temperature, and the possibility of surface treatment. The phenomenon of microwave process rate enhancement is addressed in connection with the problem of the non-thermal microwave effect on mass transport in solids. Both experimental and theoretical approaches to the identification of the mechanism responsible for this effect are illustrated. Finally, the physical and technical factors influencing microwave technology scaleup and transfer to industry are discussed.

  14. Computer based methods for thermodynamic analysis of materials processing

    NASA Astrophysics Data System (ADS)

    Kaufman, L.; Agren, J.

    1982-11-01

    A data base is being developed for calculating binary, ternary and multi component phase diagrams for systems of interest in processing novel materials. Current applications cover Zirconium Fluoride based Glasses for tunable gap Electro-Optical applications, Iron-Aluminum based alloys for high temperature applications and titanium-carbo-nitride compounds for hard metal coatings.

  15. Processing fissile material mixtures containing zirconium and/or carbon

    DOEpatents

    Johnson, Michael Ernest; Maloney, Martin David

    2013-07-02

    A method of processing spent TRIZO-coated nuclear fuel may include adding fluoride to complex zirconium present in a dissolved TRIZO-coated fuel. Complexing the zirconium with fluoride may reduce or eliminate the potential for zirconium to interfere with the extraction of uranium and/or transuranics from fission materials in the spent nuclear fuel.

  16. CIGS Material and Device Stability: A Processing Perspective (Presentation)

    SciTech Connect

    Ramanathan, K.

    2012-03-01

    This is a general overview of CIGS material and device fundamentals. In the first part, the basic features of high efficiency CIGS absorbers and devices are described. In the second part, some examples of previous collaboration with Shell Solar CIGSS graded absorbers and devices are shown to illustrate how process information was used to correct deviations and improve the performance and stability.

  17. Summaries of early materials processing in space experiments

    NASA Technical Reports Server (NTRS)

    Naumann, R. J.; Mason, D.

    1979-01-01

    Objectives, methods, and results of low-gravity materials processing experiments are summarized, and a bibliography of published results for each experiment is provided. Included are drop tower experiments, the Apollo demonstration experiments, the skylab experiments and demonstration experiments, and the Apollo-Soyuz experiments and demonstrations. The findings of these experiments in the fields of crystal growth, metallurgy, and fluid behavior are summarized.

  18. The materials processing program of NASA - An overview

    NASA Technical Reports Server (NTRS)

    Halpern, R. E.

    1983-01-01

    The current and future NASA programs on materials processing in the microgravity environment of space are discussed. Work is now being done on convection in closed tube vapor crystal growth, solidification of monotectic alloys, levitation technology, and continuous flow electrophoresis. Experimental projects being performed aboard the Space Shuttle are mentioned, and general priorities for future microgravity research are stated.

  19. Non-contact temperature measurement requirements for electronic materials processing

    NASA Technical Reports Server (NTRS)

    Lehoczky, S. L.; Szofran, F. R.

    1988-01-01

    The requirements for non-contact temperature measurement capabilities for electronic materials processing in space are assessed. Non-contact methods are probably incapable of sufficient accuracy for the actual absolute measurement of temperatures in most such applications but would be useful for imaging in some applications.

  20. Antimicrobial thermoplastic materials for biomedical applications prepared by melt processing

    NASA Astrophysics Data System (ADS)

    Botta, L.; Scaffaro, R.; Ceraulo, M.; Gallo, G.

    2014-05-01

    In this work thermoplastic polymers with antimicrobial properties were prepared by incorporating an antibiotic, i.e., ciprofloxacin (CFX), by melt processing. Two different polymers were used as matrices, i.e., polypropylene (PP) and poly(lactid acid) (PLA) and different concentrations of CFX have been incorporated. The antimicrobial properties, the release kinetic and the mechanical performances of the prepared materials were evaluated.