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Sample records for metal shaping processes

  1. Research on the processing experiments of laser metal deposition shaping

    NASA Astrophysics Data System (ADS)

    Zhang, Kai; Liu, Weijun; Shang, Xiaofeng

    2007-04-01

    Laser additive direct deposition of metals is a new rapid manufacturing technology, which combines with computer-aided design (CAD), laser cladding and rapid prototyping. The advanced technology can build fully dense metal components directly from CAD files with neither mould nor tool. Based on the theory of this technology, a promising rapid manufacturing system called "Laser Metal Deposition Shaping (LMDS)" has been constructed and developed successfully by Chinese Academy of Sciences, Shenyang Institute of Automation. Through the LMDS system, comprehensive experiments are carried out with nickel-based superalloy to systematically investigate the influences of the processing parameters on forming characteristics. By adjusting to the optimal processing parameters, fully dense and near-net-shaped metallic parts can be directly obtained through melting coaxially fed powder with a laser. Moreover, the microstructure and mechanical properties of as-formed samples are tested and analyzed synthetically. As a result, significant processing flexibility with the LMDS system over conventional processing capabilities is recognized, with potentially lower production cost, higher quality components, and shorter lead-time.

  2. Near-net-shape processing of metal-ceramic composites by reactive metal penetration

    SciTech Connect

    Fahrenholtz, W.G.; Ewsuk, K.G.; Ellerby, D.T.; Loehman, R.E.

    1996-09-01

    Metal-ceramic composites were made to near-net shape by reacting phase-pure mullite and mullite-glass preforms with molten Al using a reactive metal penetration process. Conversion of the two ceramic preforms to Al{sub 2}O{sub 3}/Al composites was accompanied by a 0.32% volume expansion and a 1.42% volume shrinkage, respectively. Molar volume and density calculations made assuming a net-shape reaction estimate {approximately}17 and {approximately}27 vol% Al to be present in the two composites after reaction. Results from quantitative stereology measurements used to quantify the concentration of metal in the reactively formed composites validate the calculations.

  3. Thermal analysis and evolution of shape loss phenomena during polymer burnout in powder metal processing

    NASA Astrophysics Data System (ADS)

    Enneti, Ravi Kumar

    2005-07-01

    Powder metallurgy technology involves manufacturing of net shape or near net shape components starting from metal powders. Polymers are used to provide lubrication during shaping and handling strength to the shaped component. After shaping, the polymers are removed from the shaped components by providing thermal energy to burnout the polymers. Polymer burnout is one of the most critical step in powder metal processing. Improper design of the polymer burnout cycle will result in formation of defects, shape loss, or carbon contamination of the components. The effect of metal particles on polymer burnout and shape loss were addressed in the present research. The study addressing the effect of metal powders on polymer burnout was based on the hypothesis that metal powders act to catalyze polymer burnout. Thermogravimetric analysis (TGA) on pure polymer, ethylene vinyl acetate (EVA), and on admixed powders of 316L stainless steel and 1 wt. % EVA were carried out to verify the hypothesis. The effect of metal powders additions was studied by monitoring the onset temperature for polymer degradation and the temperature at which maximum rate of weight loss occurred from the TGA data. The catalytic behavior of the powders was verified by varying the particle size and shape of the 316L stainless powder. The addition of metal particles lowered the polymer burnout temperatures. The onset temperature for burnout was found to be sensitive to the surface area of the metal particle as well as the polymer distribution. Powders with low surface area and uniform distribution of polymer showed a lower burnout temperature. The evolution of shape loss during polymer burnout was based on the hypothesis that shape loss occurs during the softening of the polymer and depends on the sequence of chemical bonding in the polymer during burnout. In situ observation of shape loss was carried out on thin beams compacted from admixed powders of 316L stainless steel and 1 wt. % ethylene vinyl acetate

  4. Development of a method for fabricating metallic matrix composite shapes by a continuous mechanical process

    NASA Technical Reports Server (NTRS)

    Divecha, A. P.

    1974-01-01

    Attempts made to develop processes capable of producing metal composites in structural shapes and sizes suitable for space applications are described. The processes must be continuous and promise to lower fabrication costs. Special attention was given to the aluminum boride (Al/b) composite system. Results show that despite adequate temperature control, the consolidation characteristics did not improve as expected. Inadequate binder removal was identified as the cause responsible. An Al/c (aluminum-graphite) composite was also examined.

  5. Processing and Behavior of Fe-Based Metallic Glass Components via Laser-Engineered Net Shaping

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Zhou, Y.; Smugeresky, J. E.; Lavernia, E. J.

    2009-05-01

    In this article, the laser-engineered net shaping (LENS) process is implemented to fabricate net-shaped Fe-based Fe-B-Cr-C-Mn-Mo-W-Zr metallic glass (MG) components. The glass-forming ability (GFA), glass transition, crystallization behavior, and mechanical properties of the glassy alloy are analyzed to provide fundamental insights into the underlying physical mechanisms. The microstructures of various LENS-processed component geometries are characterized via scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). The results reveal that the as-processed microstructure consists of nanocrystalline α-Fe particles embedded in an amorphous matrix. An amorphous microstructure is observed in deposited layers that are located near the substrate. From a microstructure standpoint, the fraction of crystalline phases increases with the increasing number of deposited layers, effectively resulting in the formation of a functionally graded microstructure with in-situ-precipitated particles in an MG matrix. The microhardness of LENS-processed Fe-based MG components has a high value of 9.52 GPa.

  6. Submicron, unbacked, shaped metal foils

    SciTech Connect

    Duchane, D.V.; Barthell, B.L.

    1983-01-01

    A method was developed to produce unbacked, shaped metal foils in sub-micron thicknesses. This process utilizes a temporary substrate consisting of a water-soluble polymer film as a base for the electron-beam deposition of the metal layer. After formation of the metal foil, the polymer is removed by immersion of the assembly in water. Unbacked metal-foil cylinders as thin as 0.17 ..mu..m with extremely smooth, wrinkle-free surfaces have been produced by this technique. Polyvinyl alcohol was an excellent substrate. Aluminum foils were produced.

  7. Modeling of Electromagnetic Field and Liquid Metal Pool Shape in an Electroslag Remelting Process with Two Series-Connected Electrodes

    NASA Astrophysics Data System (ADS)

    Li, Baokuan; Wang, Bo; Tsukihashi, Fumitaka

    2014-06-01

    A three-dimensional finite-element model has been developed to understand the electromagnetic field and liquid metal pool shape in an electroslag remelting (ESR) process with two series-connected electrodes. The magnetic vector potential is introduced into the Maxwell's equations, and the nodal-based method is used to solve a three-dimensional harmonic electromagnetic field. The heat transfer of the solidifying processes of ingot is modeled by a source-based enthalpy method, and the Joule heating is included in an inner source. The results show the main part of the current flows through the slag cap and a little enters into ingot in a two-series-connected electrode ESR system. As the interaction of self-induced and mutual-induced of two electrodes occurs, the skin effect is significantly suppressed by the neighbor effect. A symmetrical pattern of magnetic flux density in a two-series-connected electrode ESR system is displayed. The magnetic flux density between two electrodes is reinforced and reduced at the outside of two electrodes. The maximum Joule heat power density is located at the interface of slag and electrodes, and it decreases with an increase of the electrode immersion depth. The averaged Joule heat power density increases when slag cap thickness is reduced. With the increase of ingot height, the liquid metal pool shape changes from arc shaped to "V" shaped. When the ingot height is more than the diameter in the ESR processes, the liquid metal pool shape is constant.

  8. Methodology development for the sustainability process assessment of sheet metal forming of complex-shaped products

    NASA Astrophysics Data System (ADS)

    Pankratov, D. L.; Kashapova, L. R.

    2015-06-01

    A methodology was developed for automated assessment of the reliability of the process of sheet metal forming process to reduce the defects in complex components manufacture. The article identifies the range of allowable values of the stamp parameters to obtain defect-free punching of spars trucks.

  9. Shaping metallic glasses by electromagnetic pulsing

    PubMed Central

    Kaltenboeck, Georg; Demetriou, Marios D.; Roberts, Scott; Johnson, William L.

    2016-01-01

    With damage tolerance rivalling advanced engineering alloys and thermoplastic forming capabilities analogous to conventional plastics, metallic glasses are emerging as a modern engineering material. Here, we take advantage of their unique electrical and rheological properties along with the classic Lorentz force concept to demonstrate that electromagnetic coupling of electric current and a magnetic field can thermoplastically shape a metallic glass without conventional heating sources or applied mechanical forces. Specifically, we identify a process window where application of an electric current pulse in the presence of a normally directed magnetic field can ohmically heat a metallic glass to a softened state, while simultaneously inducing a large enough magnetic body force to plastically shape it. The heating and shaping is performed on millisecond timescales, effectively bypassing crystallization producing fully amorphous-shaped parts. This electromagnetic forming approach lays the groundwork for a versatile, time- and energy-efficient manufacturing platform for ultrastrong metals. PMID:26853460

  10. Shaping metallic glasses by electromagnetic pulsing

    NASA Astrophysics Data System (ADS)

    Kaltenboeck, Georg; Demetriou, Marios D.; Roberts, Scott; Johnson, William L.

    2016-02-01

    With damage tolerance rivalling advanced engineering alloys and thermoplastic forming capabilities analogous to conventional plastics, metallic glasses are emerging as a modern engineering material. Here, we take advantage of their unique electrical and rheological properties along with the classic Lorentz force concept to demonstrate that electromagnetic coupling of electric current and a magnetic field can thermoplastically shape a metallic glass without conventional heating sources or applied mechanical forces. Specifically, we identify a process window where application of an electric current pulse in the presence of a normally directed magnetic field can ohmically heat a metallic glass to a softened state, while simultaneously inducing a large enough magnetic body force to plastically shape it. The heating and shaping is performed on millisecond timescales, effectively bypassing crystallization producing fully amorphous-shaped parts. This electromagnetic forming approach lays the groundwork for a versatile, time- and energy-efficient manufacturing platform for ultrastrong metals.

  11. Shaping metallic glasses by electromagnetic pulsing.

    PubMed

    Kaltenboeck, Georg; Demetriou, Marios D; Roberts, Scott; Johnson, William L

    2016-01-01

    With damage tolerance rivalling advanced engineering alloys and thermoplastic forming capabilities analogous to conventional plastics, metallic glasses are emerging as a modern engineering material. Here, we take advantage of their unique electrical and rheological properties along with the classic Lorentz force concept to demonstrate that electromagnetic coupling of electric current and a magnetic field can thermoplastically shape a metallic glass without conventional heating sources or applied mechanical forces. Specifically, we identify a process window where application of an electric current pulse in the presence of a normally directed magnetic field can ohmically heat a metallic glass to a softened state, while simultaneously inducing a large enough magnetic body force to plastically shape it. The heating and shaping is performed on millisecond timescales, effectively bypassing crystallization producing fully amorphous-shaped parts. This electromagnetic forming approach lays the groundwork for a versatile, time- and energy-efficient manufacturing platform for ultrastrong metals. PMID:26853460

  12. PROCESS OF PRODUCING SHAPED PLUTONIUM

    DOEpatents

    Anicetti, R.J.

    1959-08-11

    A process is presented for producing and casting high purity plutonium metal in one step from plutonium tetrafluoride. The process comprises heating a mixture of the plutonium tetrafluoride with calcium while the mixture is in contact with and defined as to shape by a material obtained by firing a mixture consisting of calcium oxide and from 2 to 10% by its weight of calcium fluoride at from 1260 to 1370 deg C.

  13. Shaping process makes fuels

    SciTech Connect

    Tabak, S.A.; Krambeck, F.J.

    1985-09-01

    The Mobil Olefin to Gasoline and Distillate (MOGD) process is described in which light olefinic compunds can be converted to high quality gasoline and distillate. This process, now ready for commercialization is based on a unique synthetic zeolite catalyst, the shape of which selectively oligomerizes light olefins to higher molecular weight iso-olefins. The highly flexible process can be designed to produce distillate/gasoline ratios of 0/100 to 90/10 for a commercial plant, depending on market requirements. MOGD is applicable to a wide range of feed streams ranging from ethylene to 400 degrees F end point olefinic naphtha. The process has been tested using commercially produced catalyst in refinery-scale equipment.

  14. Developmental Differences in Shape Processing

    ERIC Educational Resources Information Center

    Sera, Maria D.; Gordon Millett, Katherine

    2011-01-01

    Considerable evidence indicates that shape similarity plays a major role in object recognition, identification and categorization. However, little is known about shape processing and its development. Across four experiments, we addressed two related questions. First, what makes objects similar in shape? Second, how does the processing of shape…

  15. Microstructural Characterization of a Polycrystalline Nickel-Based Superalloy Processed via Tungsten-Intert-Gas-Shaped Metal Deposition

    NASA Astrophysics Data System (ADS)

    Clark, Daniel; Bache, Martin R.; Whittaker, Mark T.

    2010-12-01

    Recent trials have produced tungsten-inert-gas (TIG)-welded structures of a suitable scale to allow an evaluation of the technique as an economic and commercial process for the manufacture of complex aeroengine components. The employment of TIG welding is shown to have specific advantages over alternative techniques based on metal inert gas (MIG) systems. Investigations using the nickel-based superalloy 718 have shown that TIG induces a smaller weld pool with less compositional segregation. In addition, because the TIG process involves a pulsed power source, a faster cooling rate is achieved, although this rate, in turn, compromises the deposition rate. The microstructures produced by the two techniques differ significantly, with TIG showing an absence of the detrimental delta and Laves phases typically produced by extended periods at a high temperature using MIG. Instead, an anisotropic dendritic microstructure was evident with a preferred orientation relative to the axis of epitaxy. Niobium was segregated to the interdendritic regions. A fine-scale porosity was evident within the microstructure with a maximum diameter of approximately 5 μm. This porosity often was found in clusters and usually was associated with the interdendritic regions. Subsequent postdeposition heat treatment was shown to have no effect on preexisting porosity and to have a minimal effect on the microstructure.

  16. Laser engineered net shaping for direct fabrication of metal components

    SciTech Connect

    Dimos, D.; Schlienger, M.E.

    1997-09-01

    Sandia National Laboratories is developing a new technology to fabricate three-dimensional metallic components directly from CAD solid models. This process, called Laser Engineered Net Shaping (LENS{trademark}), exhibits enormous potential to revolutionize the way in which metal parts, such as complex prototypes, tooling, and small lot production parts, are produced. To perform the process, metal powder is injected into a molten pool created by a focused, high powered laser beam. Simultaneously, the substrate on which the deposition is occurring is scanned under the beam/powder interaction zone to fabricate the desired cross-sectional geometry. Consecutive layers are sequentially deposited, thereby producing a three-dimensional metal component.

  17. Shaping metal nanocrystals through epitaxial seeded growth

    SciTech Connect

    Habas, Susan E.; Lee, Hyunjoo; Radmilovic, Velimir; Somorjai,Gabor A.; Yang, Peidong

    2008-02-17

    Morphological control of nanocrystals has becomeincreasingly important, as many of their physical and chemical propertiesare highly shape-dependent. Nanocrystal shape control for both single andmultiple material systems, however, remains fairly empirical andchallenging. New methods need to be explored for the rational syntheticdesign of heterostructures with controlled morphology. Overgrowth of adifferent material on well-faceted seeds, for example, allows for the useof the defined seed morphology to control nucleation and growth of thesecondary structure. Here, we have used highly faceted cubic Pt seeds todirect the epitaxial overgrowth of a secondary metal. We demonstrate thisconcept with lattice matched Pd to produce conformal shape-controlledcore-shell particles, and then extend it to lattice mismatched Au to giveanisotropic growth. Seeding with faceted nanocrystals may havesignificant potential towards the development of shape-controlledheterostructures with defined interfaces.

  18. Mechanochemical processing for metals and metal alloys

    DOEpatents

    Froes, Francis H.; Eranezhuth, Baburaj G.; Prisbrey, Keith

    2001-01-01

    A set of processes for preparing metal powders, including metal alloy powders, by ambient temperature reduction of a reducible metal compound by a reactive metal or metal hydride through mechanochemical processing. The reduction process includes milling reactants to induce and complete the reduction reaction. The preferred reducing agents include magnesium and calcium hydride powders. A process of pre-milling magnesium as a reducing agent to increase the activity of the magnesium has been established as one part of the invention.

  19. Actinide metal processing

    DOEpatents

    Sauer, Nancy N.; Watkin, John G.

    1992-01-01

    A process of converting an actinide metal such as thorium, uranium, or plnium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is provided together with a low temperature process of preparing an actinide oxide nitrate such as uranyl nitrte. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  20. Actinide metal processing

    SciTech Connect

    Sauer, N.N.; Watkin, J.G.

    1992-03-24

    A process for converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is described together with a low temperature process for preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  1. Actinide metal processing

    SciTech Connect

    Sauer, N.N.; Watkin, J.G.

    1991-04-05

    This invention is comprised of a process of converting an actinide metal such as thorium, uranium, or plutonium to an actinide oxide material by admixing the actinide metal in an aqueous medium with a hypochlorite as an oxidizing agent for sufficient time to form the actinide oxide material and recovering the actinide oxide material is provided together with a low temperature process of preparing an actinide oxide nitrate such as uranyl nitrate. Additionally, a composition of matter comprising the reaction product of uranium metal and sodium hypochlorite is provided, the reaction product being an essentially insoluble uranium oxide material suitable for disposal or long term storage.

  2. Near Net Shape production of metal components using LENS

    SciTech Connect

    Schlienger, E.; Dimos, D.; Griffith, M.; Michael, J.; Oliver, M.; Romero, T.; Smugeresky, J.

    1998-03-01

    Rapid Prototyping and Near Net Shape manufacturing technologies are the subject of considerable attention and development efforts. At Sandia National Laboratories, one such effort is LENS (Laser Engineered Net Shaping). The LENS process utilizes a stream of powder and a focused Nd YAG laser to build near net shape fully dense metal parts. In this process, a 3-D solid model is sliced, then an X-Y table is rastered under the beam to build each slice. The laser 1 powder head is incremented upward with each slice and the deposition process is controlled via shuttering of the laser. At present, this process is capable of producing fully dense metal parts of iron, nickel and titanium alloys including tool steels and aluminides. Tungsten components have also been produced. A unique aspect of this process is the ability to produce components wherein the composition varies at differing locations in the part. Such compositional variations may be accomplished in either a stepped or graded fashion. In this paper, the details of the process will be described. The deposition mechanism will be characterized and microstructures and their associated properties will be discussed. Examples of parts which have been produced will be shown and issues regarding dimensional control and surface finish will be addressed.

  3. Development of metallization process

    NASA Technical Reports Server (NTRS)

    Garcia, A., III

    1983-01-01

    A non lead frit paste is evaluated. A two step process is discussed where the bulk of the metallization is Mo/Sn but a small ohmic pad is silver. A new matrix of paste formulations is developed. A variety of tests are performed on paste samples to determine electrical, thermal and structural properties.

  4. Development of metallization process

    NASA Technical Reports Server (NTRS)

    Garcia, A., III

    1983-01-01

    Solar cells were produced using a Mo/Sn/TiH screen printed paste with a lead/borosilicate frit that are electrically comparable to control silver cells. The process is currently unsuccessful because the soldering of interconnects to these cells has proved difficult. Future work will investigate using CO instead of H2 as the reducing gas and putting an ITO coating on the cell prior to metallization.

  5. Development of metallization process

    NASA Astrophysics Data System (ADS)

    Garcia, A., III

    1983-04-01

    Solar cells were produced using a Mo/Sn/TiH screen printed paste with a lead/borosilicate frit that are electrically comparable to control silver cells. The process is currently unsuccessful because the soldering of interconnects to these cells has proved difficult. Future work will investigate using CO instead of H2 as the reducing gas and putting an ITO coating on the cell prior to metallization.

  6. T-Shaped Emitter Metal Structures for HBTs

    NASA Technical Reports Server (NTRS)

    Fung, King Man; Samoska, Lorene; Velebir, James; Muller, Richard; Echternach, Pierre; Siegel, Peter; Smith, Peter; Martin, Suzanne; Malik, Roger; Rodwell, Mark; Urteaga, Miguel; Paidi, Vamsi; Griffith, Zack

    2006-01-01

    Metal emitter structures in a class of developmental InP-based high-speed heterojunction bipolar transistors (HBTs) have been redesigned to have T-shaped cross sections. T-cross-section metal features have been widely used in Schottky diodes and high-electron-mobility transistors, but not in HBTs. As explained, the purpose served by the present T cross-sectional shapes is to increase fabrication yields beyond those achievable with the prior cross-sectional shapes.

  7. Shaping Education Policy: Power and Process

    ERIC Educational Resources Information Center

    Mitchell, Douglas E., Ed.; Crowson, Robert L., Ed.; Shipps, Dorothy, Ed.

    2011-01-01

    "Shaping Education Policy" is a comprehensive overview of education politics and policy during the most turbulent and rapidly changing period in American history. Respected scholars review the history of education policy to explain the political powers and processes that shape education today. Chapters cover major themes that have influenced…

  8. Integrated decontamination process for metals

    DOEpatents

    Snyder, Thomas S.; Whitlow, Graham A.

    1991-01-01

    An integrated process for decontamination of metals, particularly metals that are used in the nuclear energy industry contaminated with radioactive material. The process combines the processes of electrorefining and melt refining to purify metals that can be decontaminated using either electrorefining or melt refining processes.

  9. Shape-Controlled Metal-Metal and Metal-Polymer Janus Structures by Thermoplastic Embossing.

    PubMed

    Hasan, Molla; Kahler, Niloofar; Kumar, Golden

    2016-05-01

    We report the fabrication of metal-metal and metal-polymer Janus structures by embossing of thermoplastic metallic glasses and polymers. Hybrid structures with controllable shapes and interfaces are synthesized by template-assisted embossing. Different manufacturing strategies such as co-embossing and additive embossing are demonstrated for joining the materials with diverse compositions and functionalities. Structures with distinct combinations of properties such as hydrophobic-hydrophilic, opaque-transparent, insulator-conductor, and nonmagnetic-ferromagnetic are produced using this approach. These anisotropic properties are further utilized for selective functionalization of Janus structures. PMID:27064306

  10. Metallic glass nanostructures of tunable shape and composition.

    PubMed

    Liu, Yanhui; Liu, Jingbei; Sohn, Sungwoo; Li, Yanglin; Cha, Judy J; Schroers, Jan

    2015-01-01

    Metals of hybrid nano-/microstructures are of broad technological and fundamental interests. Manipulation of shape and composition on the nanoscale, however, is challenging, especially for multicomponent alloys such as metallic glasses. Although top-down approaches have demonstrated nanomoulding, they are limited to very few alloy systems. Here we report a facile method to synthesize metallic glass nanoarchitectures that can be applied to a broad range of glass-forming alloys. This strategy, using multitarget carousel oblique angle deposition, offers the opportunity to achieve control over size, shape and composition of complex alloys at the nanoscale. As a consequence, nanostructures of programmable three-dimensional shapes and tunable compositions are realized on wafer scale for metallic glasses including the marginal glass formers. Realizing nanostructures in a wide compositional range allows chemistry optimization for technological usage of metallic glass nanostructures, and also enables the fundamental study on size, composition and fabrication dependences of metallic glass properties. PMID:25901951

  11. Metallic glass nanostructures of tunable shape and composition

    PubMed Central

    Liu, Yanhui; Liu, Jingbei; Sohn, Sungwoo; Li, Yanglin; Cha, Judy J.; Schroers, Jan

    2015-01-01

    Metals of hybrid nano-/microstructures are of broad technological and fundamental interests. Manipulation of shape and composition on the nanoscale, however, is challenging, especially for multicomponent alloys such as metallic glasses. Although top–down approaches have demonstrated nanomoulding, they are limited to very few alloy systems. Here we report a facile method to synthesize metallic glass nanoarchitectures that can be applied to a broad range of glass-forming alloys. This strategy, using multitarget carousel oblique angle deposition, offers the opportunity to achieve control over size, shape and composition of complex alloys at the nanoscale. As a consequence, nanostructures of programmable three-dimensional shapes and tunable compositions are realized on wafer scale for metallic glasses including the marginal glass formers. Realizing nanostructures in a wide compositional range allows chemistry optimization for technological usage of metallic glass nanostructures, and also enables the fundamental study on size, composition and fabrication dependences of metallic glass properties. PMID:25901951

  12. Solidification processing of metal-matrix composites

    SciTech Connect

    Mortensen, A.; Cornie, J.A.; Flemings, M.C.

    1988-02-01

    Infiltration of fibers with molten metal and metal/reinforcement slurry casting have been developed for the net-shape solidification processing of MMCs, the largest portion of whose production costs are associated with processing. The low viscosity of liquid metals renders the fabrication of MMCs by casting much easier than that of polymer matrix composites. Attention is given to the methods developed to date to deal with problems that arise from fiber/matrix reactivity and porosity due to poor infiltration. 219 references.

  13. Near net shape processing: A necessity for advanced materials applications

    NASA Technical Reports Server (NTRS)

    Kuhn, Howard A.

    1993-01-01

    High quality discrete parts are the backbones for successful operation of equipment used in transportation, communication, construction, manufacturing, and appliances. Traditional shapemaking for discrete parts is carried out predominantly by machining, or removing unwanted material to produce the desired shape. As the cost and complexity of modern materials escalates, coupled with the expense and environmental hazards associated with handling of scrap, it is increasingly important to develop near net shape processes for these materials. Such processes involve casting of liquid materials, consolidation of powder materials, or deformation processing of simple solid shapes into the desired shape. Frequently, several of these operations may be used in sequence to produce a finished part. The processes for near net shape forming may be applied to any type of material, including metals, polymers, ceramics, and their composites. The ability to produce shapes is the key to implementation of laboratory developments in materials science into real world applications. This seminar presents an overview of near net shapemaking processes, some application examples, current developments, and future research opportunities.

  14. Shape memory in nanostructured metallic alloys

    NASA Astrophysics Data System (ADS)

    Guda Vishnu, Karthik

    Materials with nanoscale dimensions show mechanical and structural properties different to those at the macro scale and engineering their nanostructure opens up potential avenues for designing materials tailored for a specific application. This work is focused on shape memory materials, an important class of active materials with wide variety of applications in medical, aerospace and automobile industries, due to their two important properties of super-elasticity and shape memory. These unique properties originate from a solid-solid transformation called martensite transformation and the main objectives of this research are to i) study the atomic mechanisms of the martensite transformation, ii) study the effect of nano-structure on shape memory behavior and iii) computationally explore avenues through which their performance is optimized. A combination of density functional theory (DFT) and molecular dynamics (MD) simulations is used to achieve this. This approach gives an atomic level description and the effects of size, surfaces and interfaces are explicitly described. Detailed analysis of the atomic mechanisms of the martensite transformation in NiTi using DFT revealed a new phase transformation (B19'-B19'') that sheds light on why the theoretically predicted ground state (BCO) is not observed experimentally and that the experimentally observed martensite phase (B19') can be stabilized by internal stresses. This finding is very important as the theoretically predicted ground state does not allow for shape memory in nanoscale NiTi samples. The size effects caused by the presence of free surfaces and the role of nanostructure in martensite transformation have been investigated in thin NiTi slabs. Surface energies of B2 phase (austenite), B19 (orthorhombic), B19' (martensite) and the body centered orthorhombic phase (BCO) are calculated using DFT. (110)B2 surfaces with in-plane atomic displacements stabilize the austenite phase with respect to B19' and BCO, thus

  15. Shape Memory as a Process: Optimizing Polymer Design for Shape Recovery

    NASA Astrophysics Data System (ADS)

    Vaia, Richard; Koerner, Hilmar; Lee, Kyungmin; Strong, Robert; Smith, Mattew; Wang, Huabin; White, Tim; Tan, Loon-Seng

    2012-02-01

    Shape memory is a process that enables the reversible storage and recovery of mechanical energy through a change in shape. Polymers provide a unique alternative to kinematic designs and other materials (e.g. metallic alloys) for applications requiring large deformation and novel control options. The effect control of storage and relaxation of strain energy associated with chain deformation depends on the nonlinear visco-elasitc behavior and glassy dynamics of the polymer network. Considering the molecular understanding of rubbery elasticity, chain entanglements in concentrated polymer liquids, affine deformation of networks, and glass fragility, heuristic guidelines can be formulated to optimize the molecular design of a polymer for shape memory. These are applied to the development of a polymer system for shape memory processes at high-temperature (200^oC). The low-crosslink density polyimide exhibits very rapid shape recovery, excellent fixity, high creep resistance, and good cyclability. Furthermore, the molecular design affords a very narrow temperature range for programming and triggering shape change that can also be accessed by photo-isomerization of the cross-link nodes.

  16. Magnetic Shaping of Molten Metal Columns

    NASA Astrophysics Data System (ADS)

    Shercliff, J. A.

    1981-04-01

    In continuous casting the vertically falling liquid column may be shaped by externally applied, horizontal, high-frequency magnetic fields. The free-boundary problem with allowance for surface tension is solved in a two-dimensional approximation by combined complex-variable and numerical methods in the cases where the far field is either uniform or of quadrupole form, or where the field is produced by four vertical conductors centred on the column. Stirring of the fluid is ignored.

  17. Shape-Controlled Metal Nanocrystals for Heterogeneous Catalysis.

    PubMed

    Ruditskiy, Aleksey; Peng, Hsin-Chieh; Xia, Younan

    2016-06-01

    The ability to control the shape of metal nanocrystals allows us to not only maneuver their physicochemical properties but also optimize their activity in a variety of applications. Heterogeneous catalysis, in particular, would benefit tremendously from the availability of metal nanocrystals with controlled shapes and well-defined facets or surface structures. The immediate benefits may include significant enhancements in catalytic activity and/or selectivity along with reductions in the materials cost. We provide a brief account of recent progress in the development of metal nanocrystals with controlled shapes and thereby enhanced catalytic performance for several reactions, including formic acid oxidation, oxygen reduction, and hydrogenation. In addition to monometallic nanocrystals, we also cover a bimetallic system, in which the two metals are formulated as alloyed, core-shell, or core-frame structures. We hope this article will provide further impetus for the development of next-generation heterogeneous catalysts essential to a broad range of applications. PMID:27023659

  18. Fiber shape effects on metal matrix composite behavior

    NASA Technical Reports Server (NTRS)

    Brown, H. C.; Lee, H.-J.

    1992-01-01

    The effects of different fiber shapes on the behavior of metal matrix composites is computationally simulated. A three-dimensional finite element model consisting of a group of nine unidirectional fibers in a three by three unit cell array of a SiC/Ti-15-3 metal matrix composite is used in the analysis. The model is employed to represent five fiber shapes that include a circle, an ellipse, a kidney, and two different cross shapes. The distribution of stresses and the composite material properties, such as moduli, coefficients of thermal expansion, and Poisson's ratios, are obtained from the finite element analysis using the various fiber shapes. Comparisons of these results are used to determine the sensitivity of the composite behavior to the different fiber shapes. In general, fiber dominated properties are not affected by fiber geometry and matrix dominated properties are only moderately affected.

  19. Comments on comet shapes and aggregation processes

    NASA Technical Reports Server (NTRS)

    Hartmann, William K.

    1989-01-01

    An important question for a comet mission is whether comet nuclei preserve information clarifying aggregation processes of planetary matter. New observational evidence shows that Trojan asteroids, as a group, display a higher fraction of highly-elongated objects than the belt. More recently evidence has accumulated that comet nuclei, as a group, also display highly-elongated shapes at macro-scale. This evidence comes from the several comets whose nuclear lightcurves or shapes have been well studied. Trojans and comet nuclei share other properties. Both groups have extremely low albedos and reddish-to neutral-black colors typical of asteroids of spectral class D, P, and C. Both groups may have had relatively low collision frequencies. An important problem to resolve with spacecraft imaging is whether these elongated shapes are primordial, or due to evolution of the objects. Two hypotheses that might be tested by a combination of global-scale and close-up imaging from various directions are: (1) The irregular shapes are primordial and related to the fact that these bodies have had lower collision frequencies than belt asteroids; or (2) The irregular shapes may be due to volatile loss.

  20. Fiber shape effects on metal matrix composite behavior

    NASA Technical Reports Server (NTRS)

    Brown, H. C.; Lee, H.-J.; Chamis, C. C.

    1992-01-01

    The effects of different fiber shapes on the behavior of a SiC/Ti-15 metal matrix composite is computationally simulated. A three-dimensional finite element model consisting of a group of nine unidirectional fibers is used in the analysis. The model is employed to represent five different fiber shapes: a circle, an ellipse, a kidney, and two different cross shapes. The distribution of microstresses and the composite material properties, such as moduli, coefficients of thermal expansion, and Poisson's ratios, are obtained from the finite element analysis for the various fiber shapes. Comparisons of these results are used to determine the sensitivity of the composite behavior to the different fiber shapes and assess their potential benefits. No clear benefits result from different fiber shapes though there are some increases/decreases in isolated properties.

  1. Hydrothermal alkali metal recovery process

    DOEpatents

    Wolfs, Denise Y.; Clavenna, Le Roy R.; Eakman, James M.; Kalina, Theodore

    1980-01-01

    In a coal gasification operation or similar conversion process carried out in the presence of an alkali metal-containing catalyst wherein solid particles containing alkali metal residues are produced, alkali metal constituents are recovered from the particles by treating them with a calcium or magnesium-containing compound in the presence of water at a temperature between about 250.degree. F. and about 700.degree. F. and in the presence of an added base to establish a pH during the treatment step that is higher than would otherwise be possible without the addition of the base. During the treating process the relatively high pH facilitates the conversion of water-insoluble alkali metal compounds in the alkali metal residues into water-soluble alkali metal constituents. The resultant aqueous solution containing water-soluble alkali metal constituents is then separated from the residue solids, which consist of the treated particles and any insoluble materials formed during the treatment step, and recycled to the gasification process where the alkali metal constituents serve as at least a portion of the alkali metal constituents which comprise the alkali metal-containing catalyst. Preferably, the base that is added during the treatment step is an alkali metal hydroxide obtained by water washing the residue solids produced during the treatment step.

  2. Metallic parts fabrication using the SIS process

    NASA Astrophysics Data System (ADS)

    Mojdeh, Mehdi

    Since early 1980s, quite a few techniques of Rapid Prototyping (RP), also known as Layered Manufacturing, have been developed. By building three-dimensional parts in a layer-by-layer additive manner, these techniques allow freeform fabrication of parts of complex geometry. Despite recent advances in fabrication of polymer parts, most of the existing rapid prototyping processes are still not capable of fabrication of accurate metallic parts with acceptable mechanical properties. Insufficient dimensional accuracy, limited number of materials, proper mechanical properties, required post machining and lack of repeatability between builds have greatly limited the market penetration of these techniques. This dissertation presents an innovative layered manufacturing technique for fabrication of dense metallic parts called Selective Inhibition Sintering (SIS), developed at the University of Southern California. The SIS-Metal technology adapts RP capabilities and extends them to the field of fabrication of metallic parts for a variety of applications such as tooling and low volume production. Using this process, a metallic part, with varying 3 dimensional geometries, can be automatically constructed from a wide range of materials. SIS-Metal is the only RP process which is suitable for fabrication of dense, complex shaped, accurate objects using a variety of materials. In the SIS-Metal process a metallic part is built layer by layer by deposition for each layer of an inhibitor material which defines the corresponding layer boundary and then filling the voids of the created geometry with metal powder; and compacting the layer formed to reach a high powder density. The resulting green part is then sintered in a furnace to yield the final functional part. In this research different inhibition techniques were explored and a series of single and multi layer parts was fabricated using the most promising inhibition technique, namely, macro-mechanical inhibition. Dimensional

  3. NOVEL VAPOR-DEPOSITED LUBRICANTS FOR METAL-FORMING PROCESSES

    EPA Science Inventory

    The report gives results of a preliminary laboratory study of the feasibility of using vapor-phase lubrication to lubricate industrial metal forging dies. (NOTE: the forging and shaping of metal parts is one of many metal fabricating processes that may generate volatile organic c...

  4. Metal nanoparticle catalysts beginning to shape-up.

    PubMed

    Roldan Cuenya, Beatriz

    2013-08-20

    The field of heterogeneous catalysis has received a remarkable amount of interest from scientific and industrial perspectives because of its enormous impact on the world's economy: more than 90% of chemical manufacturing processes use catalysts. Catalysts are also essential in converting hazardous waste into less harmful products (car exhaust) and in generating power (fuel cells). Yet in all applications, it remains a challenge to design long lasting, highly active, selective, and environmentally friendly catalytic materials and processes, ideally based on Earth-abundant elements. In addition, the field needs more satisfactory experimental and theoretical approaches to minimize trial and error experiments in catalyst development. Nanocatalysis is one area that is developing rapidly. Researchers have reported striking novel catalytic properties, including greatly enhanced reactivities and selectivities, for nanocatalysts compared to their bulk counterparts. Fully harnessing the power of nanocatalysts requires detailed understanding of the origin of their enhanced performance at the atomic level, which in turn requires fundamental knowledge of the geometric and electronic structures of these complex systems. Numerous studies report on the properties that affect the catalytic performance of metal naoparticles (NPs) such as their size, interaction with their support, and their oxidation state. Much less research elucidates the role played by the NP shape. Complicating the analysis is that the preceding parameters are not independent, since NP size and support will affect which NP shapes are most stable. In addition, we must consider the dynamic nature of NP catalysts and their response to the environment, since the working state of a NP catalyst might not be the state in which the catalyst was prepared, but rather a structural and/or chemical isomer that responded to the particular reaction conditions. In order to address the complexity of real-world catalysts

  5. PROCESS OF RECOVERING ALKALI METALS

    DOEpatents

    Wolkoff, J.

    1961-08-15

    A process is described of recovering alkali metal vapor by sorption on activated alumina, activated carbon, dehydrated zeolite, activated magnesia, or Fuller's earth preheated above the vaporization temperature of the alkali metal and subsequent desorption by heating the solvent under vacuum. (AEC)

  6. Semisolid Metal Processing Consortium

    SciTech Connect

    Apelian,Diran

    2002-01-10

    Mathematical modeling and simulations of semisolid filling processes remains a critical issue in understanding and optimizing the process. Semisolid slurries are non-Newtonian materials that exhibit complex rheological behavior. There the way these slurries flow in cavities is very different from the way liquid in classical casting fills cavities. Actually filling in semisolid processing is often counter intuitive

  7. Processes for metal extraction

    NASA Technical Reports Server (NTRS)

    Bowersox, David F.

    1992-01-01

    This report describes the processing of plutonium at Los Alamos National Laboratory (LANL), and operation illustrating concepts that may be applicable to the processing of lunar materials. The toxic nature of plutonium requires a highly closed system for processing lunar surface materials.

  8. Shape effects on nanoparticle engulfment for metal matrix nanocomposites

    NASA Astrophysics Data System (ADS)

    Ozsoy, Istemi Baris; Li, Gang; Choi, Hongseok; Zhao, Huijuan

    2015-07-01

    Obtaining a uniform dispersion of the nanoparticles and their structural integrity in metal matrix is a prominent obstacle to use the intrinsic properties of metal matrix nanocomposites (MMNCs) to the full extent. In this study, a potential way to overcome the scientific and technical barrier of nanoparticle dispersion in high performance lightweight MMNCs is presented. The goal is to identify the shape and size of Al2O3 nanoparticle for its optimal dispersion in Al matrix. Critical velocity of solidification is calculated numerically for spherical, cylindrical and disk-shaped nanoparticles using an analytical model which incorporates drag force, intermolecular force and inertia effect. The results show that it is possible to reduce the critical solidification velocity for nanoparticle capture by 6 times with proper shape modification.

  9. METAL PLATING PROCESS

    DOEpatents

    Walker, D.E.; Noland, R.A.

    1958-08-12

    A process ts described for obtaining a closely bonded coating of steel or iron on uranium. The process consists of providing, between the steel and uramium. a layer of silver. amd then pressure rolling tbe assembly at about 600 deg C until a reduction of from l0 to 50% has been obtained.

  10. METAL EXTRACTION PROCESS

    DOEpatents

    Lewis, G.W. Jr.; Rhodes, D.E.

    1957-11-01

    An improved method for extracting uranium from aqueous solutions by solvent extraction is presented. A difficulty encountered in solvent extraction operations using an organic extractant (e.g., tributyl phosphate dissolved in kerosene or carbon tetrachloride) is that emulsions sometimes form, and phase separation is difficult or impossible. This difficulty is overcome by dissolving the organic extractant in a molten wax which is a solid at operating temperatures. After cooling, the wax which now contains the extractant, is broken into small particles (preferably flakes) and this wax complex'' is used to contact the uranium bearing solutions and extract the metal therefrom. Microcrystalline petroleum wax and certain ethylene polymers have been found suitable for this purpose.

  11. Processing of bulk metallic glass.

    PubMed

    Schroers, Jan

    2010-04-12

    Bulk metallic glass (BMG) formers are multicomponent alloys that vitrify with remarkable ease during solidification. Technological interest in these materials has been generated by their unique properties, which often surpass those of conventional structural materials. The metastable nature of BMGs, however, has imposed a barrier to broad commercial adoption, particularly where the processing requirements of these alloys conflict with conventional metal processing methods. Research on the crystallization of BMG formers has uncovered novel thermoplastic forming (TPF)-based processing opportunities. Unique among metal processing methods, TPF utilizes the dramatic softening exhibited by a BMG as it approaches its glass-transition temperature and decouples the rapid cooling required to form a glass from the forming step. This article reviews crystallization processes in BMG former and summarizes and compares TPF-based processing methods. Finally, an assessment of scientific and technological advancements required for broader commercial utilization of BMGs will be made. PMID:20496386

  12. METAL RECOVERY PROCESS

    DOEpatents

    Werner, L.B.; Hill, O.F.

    1957-12-01

    A process is presented for the separation of plutonium from the niobium oxide which is frequently used as a carrier precipitate to separate the plutonium from solutions of dissolved fuel elements. The niobium oxide, plutonium bearing precipitate is treated with hydrogen fluoride converting the niobium to the volatile pentafluoride, while the plutonium is changed into the substantially non- volatile plutonium tetrafluoride. After the niobium has been removed, the plutonium tetrafluoride is reacted with elemental fluorine, converting it to a higher plutonium fluoride and this may in turn be volitilized away from any residual impurities.

  13. The frequency selectivity of double H-shaped metallic structures

    NASA Astrophysics Data System (ADS)

    Bu, Xiaoxia; Zhao, Guozhong

    2013-12-01

    This paper presents the design and numerical simulation of the double H-shaped metallic periodic structure based on finite difference time domain (FDTD) method in terahertz frequency range. The double H-shaped structure unit cell consists of two H structures overlapped in the same plane. Numerical simulation results show that the double H-shaped structure results in a distinct and strong transmission trap in 0.2~3.0THz range. The position and the full wave at half maximum (FWHM) of transmission trap are changed with different structure size. The surface current distribution of structure is numerical simulated, which clarifies the frequency selection mechanism of the transmission spectra.

  14. Temporal pulse shaping for smoothing of printed metal surfaces

    NASA Astrophysics Data System (ADS)

    Berg, Yuval; Zenou, Michael; Dolev, Omer; Kotler, Zvi

    2015-01-01

    The surfaces of laser-induced forward transfer (LIFT) printed metal structures show typical roughness characteristic of the metal droplet size (3 to 10 μm). Submicron voids are often observed in the bulk of such printed metal structures with consequences on the mechanical strength, chemical resistivity, and electrical conductivity. We present the results of our efforts to reduce surface roughness and bulk voids by controlled laser melting. We have used temporally shaped pulses from a fiber laser tunable in the range from 1 to 600 ns in order to improve the quality of LIFT printed copper and aluminum structures. For the best case shown, roughness was improved from RRMS=0.8 μm to RRMS=0.2 μm and the relative percentage of the voids was reduced from 7.3% to 0.9%.

  15. Process for Producing Metal Compounds From Graphite Oxide

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh (Inventor)

    2000-01-01

    A process for providing elemental metals or metal oxides distributed on a carbon substrate or self-supported utilizing graphite oxide as a precursor. The graphite oxide is exposed to one or more metal chlorides to form an intermediary product comprising carbon, metal, chloride, and oxygen. This intermediary product can be fiber processed by direct exposure to carbonate solutions to form a second intermediary product comprising carbon. metal carbonate. and oxygen. Either intermediary product may be further processed: a) in air to produce metal oxide b) in an inert environment to produce metal oxide on carbon substrate; c) in a reducing environment to produce elemental metal distributed on carbon substrate. The product generally takes the shape of the carbon precursor.

  16. Process for Producing Metal Compounds from Graphite Oxide

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh (Inventor)

    2000-01-01

    A process for providing elemental metals or metal oxides distributed on a carbon substrate or self-supported utilizing graphite oxide as a precursor. The graphite oxide is exposed to one or more metal chlorides to form an intermediary product comprising carbon. metal. chloride. and oxygen This intermediary product can be flier processed by direct exposure to carbonate solutions to form a second intermediary product comprising carbon. metal carbonate. and oxygen. Either intermediary product may be further processed: a) in air to produce metal oxide: b) in an inert environment to produce metal oxide on carbon substrate: c) in a reducing environment. to produce elemental metal distributed on carbon substrate. The product generally takes the shape of the carbon precursor.

  17. Process for producing metal compounds from graphite oxide

    NASA Technical Reports Server (NTRS)

    Hung, Ching-Cheh (Inventor)

    2000-01-01

    A process for providing elemental metals or metal oxides distributed on a carbon substrate or self-supported utilizing graphite oxide as a precursor. The graphite oxide is exposed to one or more metal chlorides to form an intermediary product comprising carbon, metal, chloride, and oxygen This intermediary product can be flier processed by direct exposure to carbonate solutions to form a second intermediary product comprising carbon, metal carbonate, and oxygen. Either intermediary product may be further processed: a) in air to produce metal oxide; b) in an inert environment to produce metal oxide on carbon substrate; c) in a reducing environment to produce elemental metal distributed on carbon substrate. The product generally takes the shape of the carbon precursor.

  18. Near net shape processing for solar thermal propulsion hardware using directed light fabrication

    SciTech Connect

    Milewski, J.O.; Fonseca, J.C.; Lewis, G.K.

    1998-12-01

    Directed light fabrication (DLF) is a direct metal deposition process that fuses gas delivered powder, in the focal zone of a high powered laser beam to form fully fused near net shaped components. The near net shape processing of rhenium, tungsten, iridium and other high temperature materials may offer significant cost savings compared with conventional processing. This paper describes a 3D parametric solid model, integrated with a manufacturing model, and creating a control field which runs on the DLF machine directly depositing a fully dense, solid metal, near net shaped, nozzle component. Examples of DLF deposited rhenium, iridium and tantalum, from previous work, show a continuously solidified microstructure in rod and tube shapes. Entrapped porosity indicates the required direction for continued process development. These combined results demonstrate the potential for a new method to fabricate complex near net shaped components using materials of interest to the space and aerospace industries.

  19. Extraction process for removing metallic impurities from alkalide metals

    DOEpatents

    Royer, L.T.

    1987-03-20

    A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

  20. Extraction process for removing metallic impurities from alkalide metals

    DOEpatents

    Royer, Lamar T.

    1988-01-01

    A development is described for removing metallic impurities from alkali metals by employing an extraction process wherein the metallic impurities are extracted from a molten alkali metal into molten lithium metal due to the immiscibility of the alkali metals in lithium and the miscibility of the metallic contaminants or impurities in the lithium. The purified alkali metal may be readily separated from the contaminant-containing lithium metal by simple decanting due to the differences in densities and melting temperatures of the alkali metals as compared to lithium.

  1. Application of nondiffracting Bessel beams for shaping of surface metal microstructures

    NASA Astrophysics Data System (ADS)

    Drampyan, Rafael; Leonov, Nikita; Vartanyan, Tigran

    2016-08-01

    A novel method of laser-controlled shaping of metal microstructures based on the processes of metal atoms adsorption on the surface of crystalline substrate and simultaneous control of photostimulated desorption of atoms by spatially modulated nondiffracting laser beam illumination is presented. The experiments were performed for sodium atoms deposition to the sapphire substrate, which was illuminated by Bessel beam at 532 nm wavelength and 2 W/cm2 intensity. Experiments showed that the optical pattern was well reproduced in the sodium deposits thus creating the annularly microstructured metal film with few tens nanometre thickness.

  2. Metal rolling - Asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  3. Ultrafine Metal-Organic Right Square Prism Shaped Nanowires.

    PubMed

    Otake, Ken-Ichi; Otsubo, Kazuya; Sugimoto, Kunihisa; Fujiwara, Akihiko; Kitagawa, Hiroshi

    2016-05-23

    We report the structural design and control of electronic states of a new series of ultrafine metal-organic right square prism-shaped nanowires. These nanowires have a very small inner diameter of about 2.0 Å, which is larger than hydrogen and similar to xenon atomic diameters. The electronic states of nanowires can be widely controlled by substitution of structural components. Moreover, the platinum homometallic nanowire shows a 100 times higher proton conductivity than a palladium/platinum heterometallic one depending on the electronic states. PMID:27080935

  4. Curled actuated shapes of ionic polymer metal composites strips

    NASA Astrophysics Data System (ADS)

    Nardinocchi, Paola; Pezzulla, Matteo

    2013-06-01

    The curled actuated shapes of ionic polymer metal composites (IPMCs) are described within a nonlinear physics-based model of IPMC actuators. A key characteristic of the model is the refined, even if black box based, modeling of the relative permittivity of the IPMCs which strongly influences the actuation performances of the IPMC, when voltages higher than 1 V are involved. A varying-along-the-thickness relative permittivity is proposed to take into account the highly heterogeneous layers resulting from electrode deposition, where a charge redistribution occurs. Moreover, the presence of the metal electrodes has been considered as hampering the IPMCs' bending deformations, so reducing the actuation performances of the IPMC. A series of numerical tests have been planned and discussed to show the characteristics of the model; in particular, the model is shown to be strong enough to catch the not monotonic behavior of IPMCs, when back relaxation is manifested.

  5. PROCESS FOR PREPARING URANIUM METAL

    DOEpatents

    Prescott, C.H. Jr.; Reynolds, F.L.

    1959-01-13

    A process is presented for producing oxygen-free uranium metal comprising contacting iodine vapor with crude uranium in a reaction zone maintained at 400 to 800 C to produce a vaporous mixture of UI/sub 4/ and iodine. Also disposed within the maction zone is a tungsten filament which is heated to about 1600 C. The UI/sub 4/, upon contacting the hot filament, is decomposed to molten uranium substantially free of oxygen.

  6. Laser induced forward transfer of metals by temporally shaped femtosecond laser pulses.

    PubMed

    Klini, A; Loukakos, P A; Gray, D; Manousaki, A; Fotakis, C

    2008-07-21

    Temporally shaped, femtosecond laser pulses have been used for controlling the size and the morphology of micron-sized metallic structures obtained by using the Laser Induced Forward Transfer (LIFT) technique. We report the effect of pulse shaping on the size and morphology of the deposited structures of Au, Zn, Cr on a function of the pulse separation time ??t (from 0 to 10 ps) of double pulses of variable intensities generated by using a liquid crystal spatial light modulator (SLM). The observed differences in size and morphology are correlated with the outcome of pump-probe experiments for the study of electron-phonon scattering dynamics and subsequent energy transfer processes to the bulk in the different metals employed. We propose that in metals with weak electron-lattice coupling, the electron ballistic motion and the resulting fast electron scattering at the film surface, as well as the internal electron thermalization process are crucial to the morphology and size of the transferred material. Therefore, temporal shaping within the corresponding time scales of these processes may be used for tailoring the features of the metallic structures obtained by LIFT. PMID:18648449

  7. A shape-based account for holistic face processing.

    PubMed

    Zhao, Mintao; Bülthoff, Heinrich H; Bülthoff, Isabelle

    2016-04-01

    Faces are processed holistically, so selective attention to 1 face part without any influence of the others often fails. In this study, 3 experiments investigated what type of facial information (shape or surface) underlies holistic face processing and whether generalization of holistic processing to nonexperienced faces requires extensive discrimination experience. Results show that facial shape information alone is sufficient to elicit the composite face effect (CFE), 1 of the most convincing demonstrations of holistic processing, whereas facial surface information is unnecessary (Experiment 1). The CFE is eliminated when faces differ only in surface but not shape information, suggesting that variation of facial shape information is necessary to observe holistic face processing (Experiment 2). Removing 3-dimensional (3D) facial shape information also eliminates the CFE, indicating the necessity of 3D shape information for holistic face processing (Experiment 3). Moreover, participants show similar holistic processing for faces with and without extensive discrimination experience (i.e., own- and other-race faces), suggesting that generalization of holistic processing to nonexperienced faces requires facial shape information, but does not necessarily require further individuation experience. These results provide compelling evidence that facial shape information underlies holistic face processing. This shape-based account not only offers a consistent explanation for previous studies of holistic face processing, but also suggests a new ground-in addition to expertise-for the generalization of holistic processing to different types of faces and to nonface objects. (PsycINFO Database Record PMID:26371495

  8. Compacted carbonaceous shapes and process for making the same

    SciTech Connect

    Du Broff, W.; Craig, G.H.; Veslocki, T.A.

    1983-11-01

    Compacted carbonaceous shapes are produced by mixing a particulate carbonaceous material with a binder, forming green shapes from the mixture, and heating the green shapes by induction heating or microwave heating or a combination thereof. The process is particularly adapted for making formcoke.

  9. Laser Engineered Net Shaping (LENS(TM)): A Tool for Direct Fabrication of Metal Parts

    SciTech Connect

    Atwood, C.; Ensz, M.; Greene, D.; Griffith, M.; Harwell, L.; Reckaway, D.; Romero, T.; Schlienger, E.; Smugeresky, J.

    1998-11-05

    For many years, Sandia National Laboratories has been involved in the development and application of rapid prototyping and dmect fabrication technologies to build prototype parts and patterns for investment casting. Sandia is currently developing a process called Laser Engineered Net Shaping (LENS~) to fabricate filly dense metal parts dwectly from computer-aided design (CAD) solid models. The process is similar to traditional laser-initiated rapid prototyping technologies such as stereolithography and selective laser sintering in that layer additive techniques are used to fabricate physical parts directly from CAD data. By using the coordinated delivery of metal particles into a focused laser beam apart is generated. The laser beam creates a molten pool of metal on a substrate into which powder is injected. Concurrently, the substrate on which the deposition is occurring is moved under the beam/powder interaction zone to fabricate the desired cross-sectiwal geometry. Consecutive layers are additively deposited, thereby producing a three-dmensional part. This process exhibits enormous potential to revolutionize the way in which metal parts, such as complex prototypes, tooling, and small-lot production parts, are produced. The result is a comple~ filly dense, near-net-shape part. Parts have been fabricated from 316 stainless steel, nickel-based alloys, H13 tool steel, and titanium. This talk will provide a general overview of the LENS~ process, discuss potential applications, and display as-processed examples of parts.

  10. Near-net-shape manufacturing: Spray-formed metal matrix composites and tooling

    NASA Technical Reports Server (NTRS)

    Mchugh, Kevin M.

    1994-01-01

    Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g. refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. The Idaho National Engineering Laboratory is developing a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Results from two spray-accompanying technical and economic benefits. These programs involved spray forming aluminum strip reinforced with SiC particulate, and the production of tooling, such as injection molds and dies, using low-melting-point metals.

  11. Free form fabrication of metallic components using laser engineered net shaping (LENS{trademark})

    SciTech Connect

    Griffith, M.L.; Keicher, D.M.; Atwood, C.L.

    1996-09-01

    Solid free form fabrication is one of the fastest growing automated manufacturing technologies that has significantly impacted the length of time between initial concept and actual part fabrication. Starting with CAD renditions of new components, several techniques such as stereolithography and selective laser sintering are being used to fabricate highly accurate complex three-dimensional concept models using polymeric materials. Coupled with investment casting techniques, sacrificial polymeric objects are used to minimize costs and time to fabricate tooling used to make complex metal castings. This paper will describe recent developments in a new technology, known as LENS{sup {trademark}} (Laser Engineered Net Shaping), to fabricate metal components directly from CAD solid models and thus further reduce the lead times for metal part fabrication. In a manner analogous to stereolithography or selective sintering, the LENS{sup {trademark}} process builds metal parts line by line and layer by layer. Metal particles are injected into a laser beam, where they are melted and deposited onto a substrate as a miniature weld pool. The trace of the laser beam on the substrate is driven by the definition of CAD models until the desired net-shaped densified metal component is produced.

  12. Laser engineered net shaping (LENS) for the repair and modification of NWC metal components.

    SciTech Connect

    Atwood, Clinton J.; Smugeresky, John E. (Sandia National Labs, Livermore,CA); Gill, David Dennis

    2006-11-01

    Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) is a layer additive manufacturing process that creates fully dense metal components using a laser, metal powder, and a computer solid model. This process has previously been utilized in research settings to create metal components and new material alloys. The ''Qualification of LENS for the Repair and Modification of Metal NWC Components'' project team has completed a Technology Investment project to investigate the use of LENS for repair of high rigor components. The team submitted components from four NWC sites for repair or modification using the LENS process. These components were then evaluated for their compatibility to high rigor weapons applications. The repairs included hole filling, replacement of weld lips, addition of step joints, and repair of surface flaws and gouges. The parts were evaluated for mechanical properties, corrosion resistance, weldability, and hydrogen compatibility. This document is a record of the LENS processing of each of these component types and includes process parameters, build strategies, and lessons learned. Through this project, the LENS process was shown to successfully repair or modify metal NWC components.

  13. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    This presentation provides an overview of the effort by Metal Matrix Cast Composites, Inc. to redesign turbopump housing joints using metal matrix composite material and a toolless net-shape pressure infiltration casting technology. Topics covered include: advantage of metal matrix composites for propulsion components, baseline pump design and analysis, advanced toolless pressure infiltration casting process, subscale pump housing, preform splicing and joining for large components, and fullscale pump housing redesign.

  14. Precision linear shaped charge analyses for severance of metals

    SciTech Connect

    Vigil, M.G.

    1996-08-01

    The Precision Linear Shaped Charge (PLSC) design concept involves the independent fabrication and assembly of the liner (wedge of PLSC), the tamper/confinement, and explosive. The liner is the most important part of a linear shaped charge (LSC) and should be fabricated by a more quality controlled, precise process than the tamper material. Also, this concept allows the liner material to be different from the tamper material. The explosive can be loaded between the liner and tamper as the last step in the assembly process rather than the first step as in conventional LSC designs. PLSC designs have been shown to produce increased jet penetrations in given targets, more reproducible jet penetration, and more efficient explosive cross-section geometries using a minimum amount of explosive. The Linear Explosive Shaped Charge Analysis (LESCA) code developed at Sandia National Laboratories has been used to assist in the design of PLSCs. LESCA predictions for PLSC jet tip velocities, jet-target impact angles, and jet penetration in aluminum and steel targets are compared to measured data. The advantages of PLSC over conventional LSC are presented. As an example problem, the LESCA code was used to analytically develop a conceptual design for a PLSC component to sever a three-inch thick 1018 steel plate at a water depth of 500 feet (15 atmospheres).

  15. PROCESS OF PRODUCING ACTINIDE METALS

    DOEpatents

    Magel, T.T.

    1959-07-14

    The preparation of actinide metals in workable, coherent form is described. In general, the objects of the invention are achieved by heating a mixture of an oxide and a halide of an actinide metal such as uranium with an alkali metal on alkaline earth metal reducing agent in the presence of iodine.

  16. Competing Classical and Quantum Effects in Shape Relaxation of a Metallic Nanostructure

    NASA Technical Reports Server (NTRS)

    Chen, Dongmin; Okamoto, Hiroshi; Yamada, Toshishi; Biegel, Bryan (Technical Monitor)

    2003-01-01

    We demonstrate for the first time that the quantum size effect (QSE) plays a competing role along side the classical thermodynamic effect in the shape relaxation of a small metallic island. Together, these effects transforms a lead(Pb) island grown on Si(111) substrate from its initially flattop faceted morphology to a peculiar ring-shape island, a process catalysed by the tip electric field of a scanning tunnelling microscope (STM). We shall show for the first time how QSE affects the relaxation process dynamically. In particular, it leads to a novel strip-flow growth and double-step growth on selective strips of a plateau inside the ring, defined by the substrate steps more than 60?0?3 below. It appears that atoms diffusing on the plateau can clearly (sub i)(deg)sense(sub i)+/- the quantized energy states inside the island and have preferentially attached to regions that further reduces the surface energy as a result of the QSE, limiting its own growth and stabilizing the ring shape. The mechanism proposed here offers a sound explanation for ring shape metal and semiconductor islands observed in other systems as well.

  17. Process for improving metal production in steelmaking processes

    DOEpatents

    Pal, U.B.; Gazula, G.K.M.; Hasham, A.

    1996-06-18

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements. 6 figs.

  18. Process for improving metal production in steelmaking processes

    DOEpatents

    Pal, Uday B.; Gazula, Gopala K. M.; Hasham, Ali

    1996-01-01

    A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

  19. Hydrothermal alkali metal catalyst recovery process

    DOEpatents

    Eakman, James M.; Clavenna, LeRoy R.

    1979-01-01

    In a coal gasification operation or similar conversion process carried out in the presence of an alkali metal-containing catalyst wherein solid particles containing alkali metal residues are produced, alkali metal constituents are recovered from the particles primarily in the form of water soluble alkali metal formates by treating the particles with a calcium or magnesium-containing compound in the presence of water at a temperature between about 250.degree. F. and about 700.degree. F. and in the presence of added carbon monoxide. During the treating process the water insoluble alkali metal compounds comprising the insoluble alkali metal residues are converted into water soluble alkali metal formates. The resultant aqueous solution containing water soluble alkali metal formates is then separated from the treated particles and any insoluble materials formed during the treatment process, and recycled to the gasification process where the alkali metal formates serve as at least a portion of the alkali metal constituents which comprise the alkali metal-containing catalyst. This process permits increased recovery of alkali metal constituents, thereby decreasing the overall cost of the gasification process by reducing the amount of makeup alkali metal compounds necessary.

  20. Development of techniques for processing metal-metal oxide systems

    NASA Technical Reports Server (NTRS)

    Johnson, P. C.

    1976-01-01

    Techniques for producing model metal-metal oxide systems for the purpose of evaluating the results of processing such systems in the low-gravity environment afforded by a drop tower facility are described. Because of the lack of success in producing suitable materials samples and techniques for processing in the 3.5 seconds available, the program was discontinued.

  1. Lateralization of Object-Shape Information in Semantic Processing

    ERIC Educational Resources Information Center

    Zwaan, Rolf A.; Yaxley, Richard H.

    2004-01-01

    An experiment was conducted to examine whether perceptual information, specifically the shape of objects, is activated during semantic processing. Subjects judged whether a target word was related to a prime word. Prime-target pairs that were not associated, but whose referents had similar shapes (e.g. LADDER-RAILROAD) yielded longer ''no''…

  2. Metals processing control by counting molten metal droplets

    DOEpatents

    Schlienger, Eric; Robertson, Joanna M.; Melgaard, David; Shelmidine, Gregory J.; Van Den Avyle, James A.

    2000-01-01

    Apparatus and method for controlling metals processing (e.g., ESR) by melting a metal ingot and counting molten metal droplets during melting. An approximate amount of metal in each droplet is determined, and a melt rate is computed therefrom. Impedance of the melting circuit is monitored, such as by calculating by root mean square a voltage and current of the circuit and dividing the calculated current into the calculated voltage. Analysis of the impedance signal is performed to look for a trace characteristic of formation of a molten metal droplet, such as by examining skew rate, curvature, or a higher moment.

  3. Process for making transition metal nitride whiskers

    SciTech Connect

    Bamberger, Carlos E.

    1989-01-01

    A process for making metal nitrides, particularly titanium nitride whiskers, using a cyanide salt as a reducing agent for a metal compound in the presence of an alkali metal oxide. Sodium cyanide, various titanates and titanium oxide mixed with sodium oxide react to provide titanium nitride whiskers that can be used as reinforcement to ceramic composites.

  4. Process for making transition metal nitride whiskers

    DOEpatents

    Bamberger, C.E.

    1988-04-12

    A process for making metal nitrides, particularly titanium nitride whiskers, using a cyanide salt as a reducing agent for a metal compound in the presence of an alkali metal oxide. Sodium cyanide, various titanates and titanium oxide mixed with sodium oxide react to provide titanium nitride whiskers that can be used as reinforcement to ceramic composites. 1 fig., 1 tab.

  5. Distinct processes shape flashbulb and event memories.

    PubMed

    Tinti, Carla; Schmidt, Susanna; Testa, Silvia; Levine, Linda J

    2014-05-01

    In the present study, we examined the relation between memory for a consequential and emotional event and memory for the circumstances in which people learned about that event, known as flashbulb memory. We hypothesized that these two types of memory have different determinants and that event memory is not necessarily a direct causal determinant of flashbulb memory. Italian citizens (N = 352) described their memories of Italy's victory in the 2006 Football World Cup Championship after a delay of 18 months. Structural equation modeling showed that flashbulb memory and event memory could be clearly differentiated and were determined by two separate pathways. In the first pathway, importance predicted emotional intensity, which, in turn, predicted the frequency of overt and covert rehearsal. Rehearsal was the only direct determinant of vivid and detailed flashbulb memories. In the second pathway, importance predicted rehearsal by media exposure, which enhanced the accuracy and certainty of event memory. Event memory was also enhanced by prior knowledge. These results have important implications for the debate concerning whether the formation of flashbulb memory and event memory involve different processes and for understanding how flashbulb memory can be simultaneously so vivid and so error-prone. PMID:24217894

  6. Synthesis and processing of composites by reactive metal penetration

    SciTech Connect

    Loehman, R.E.; Ewsuk, K.G.; Tomsia, A.P.

    1995-05-01

    Ceramic-metal composites are being developed because their high stiffness-to weight ratios, good fracture toughness, and variable electrical and thermal properties give them advantages over more conventional materials. However, because ceramic-metal composite components presently are more expensive than monolithic materials, improvements in processing are required to reduce manufacturing costs. Reactive metal penetration is a promising new method for making ceramic- and metal-matrix composites that has the advantage of being inherently a net-shape process. This technique, once fully developed, will provide another capability for manufacturing the advanced ceramic composites that are needed for many light-weight structural and wear applications. The lower densities of these composites lead directly to energy savings in use. Near-net-shape fabrication of composite parts should lead to additional savings because costly and energy intensive grinding and machining operations are significantly reduced, and the waste generated from such finishing operations is minimized. The goals of this research program are: (1) to identify feasible compositional systems for making composites by reactive metal penetration; (2) to understand the mechanism(s) of composite formation by reactive metal penetration; and (3) to learn how to control and optimize reactive metal penetration for economical production of composites and composite coatings.

  7. Laser-assisted solar cell metallization processing

    NASA Technical Reports Server (NTRS)

    Rohatgi, A.; Gupta, S.; Mcmullin, P. G.; Palaschak, P. A.

    1985-01-01

    Laser-assisted processing techniques for producing high-quality solar cell metallization patterns are being investigated, developed, and characterized. The tasks comprising these investigations are outlined.

  8. The eelectrochemical processing of refractory metals

    NASA Astrophysics Data System (ADS)

    Sadoway, Donald R.

    1991-07-01

    Electrochemical processing is used extensively in the primary extraction of metals (electrowinning), the purification and recycling of metals (electrorefining), and the formation of metal coatings (electroplating). With respect to the refractory metals, electrochemical processing is conducted almost exclusively in nonaqueous media, predominantly in molten salts. Electrolysis infused salts as well as other nonaqueous media has enormous potential for materials processing. First, because of the special attributes of nonaqueous electrolytes, electrochemical processing in these media has an important role to play in the generation of advanced materials—materials with specialized chemistries or tailored microstructures (electrosynthesis). Second,as environmental quality standards rise beyond the capabilities of classical metals extraction technologies to comply, electrochemical processing may prove to be the only acceptable route from ore to metal.

  9. A Shape-Based Account for Holistic Face Processing

    ERIC Educational Resources Information Center

    Zhao, Mintao; Bülthoff, Heinrich H.; Bülthoff, Isabelle

    2016-01-01

    Faces are processed holistically, so selective attention to 1 face part without any influence of the others often fails. In this study, 3 experiments investigated what type of facial information (shape or surface) underlies holistic face processing and whether generalization of holistic processing to nonexperienced faces requires extensive…

  10. Laser-assisted solar cell metallization processing

    NASA Technical Reports Server (NTRS)

    Dutta, S.

    1984-01-01

    Laser assisted processing techniques utilized to produce the fine line, thin metal grid structures that are required to fabricate high efficiency solar cells are investigated. The tasks comprising these investigations are summarized. Metal deposition experiments are carried out utilizing laser assisted pyrolysis of a variety of metal bearing polymer films and metalloorganic inks spun onto silicon substrates. Laser decomposition of spun on silver neodecanoate ink yields very promising results. Solar cell comb metallization patterns are written using this technique.

  11. Synthesis and processing of composites by reactive metal penetration

    SciTech Connect

    Loehman, R.E.; Ewsuk, K.G.; Tomsia, A.P.; Fahrenholtz, W.G.

    1996-07-01

    Ceramic-metal composites are being developed as engineering materials because of their high stiffness-to-weight ratios, good fracture toughness, and because their electrical and thermal properties can be varied through control of their compositions and microstructures. Wider use of ceramic-metal composites requires improvements in synthesis and processing so that high-performance parts can be produced more economically. Over the past three years reactive metal penetration has been shown to be a promising technique for making ceramic and metal-matrix composites to near-net-shape with control of both composition and microstructure. It appears that reactive metal penetration could be an economical process for manufacturing many of the advanced ceramic composites that are needed for light-weight structural and wear applications for transportation and energy conversion devices. Near-net-shape fabrication of parts has the additional advantage that costly and energy intensive grinding and machining operations are significantly reduced, and the waste generated from such finishing operations is minimized. The goals of this research and development program are: (1) to identify compositions favorable for making composites by reactive metal penetration; (2) to understand the mechanism(s) by which these composites are formed; and (3) to control and optimize the process so that composites and composite coatings can be made economically.

  12. Research on the neural networks used for shaping tubes by the liquid extrusion process

    SciTech Connect

    Qi, L.H.; Li, H.J.; Hou, J.J.; Cui, P.L.

    2000-02-01

    Liquid extrusion, as a new kind of metal forming process for shaping tube and bar products directly from liquid metal, can reduce the intermediate steps and production costs and make the materials doubly strengthened. But it has not been widely used since the process parameters are now selected by experience, which can easily result in a high reject rate. In order to analyze the contributing factors of the process, the artificial neural network method was used in this paper. The network architecture was determined by adopting 125 sets of experimental data of the shaping tubes of AlCuSiMg alloy as samples and, by contrast, one or two hidden layers and the numbers of nodes and other network parameters. The knowledge base for the process parameters of liquid extrusion has been established. The values predicted by the knowledge base are very consistent with the practical ones. The result shows that the introduced method is feasible and effective.

  13. Metal Oxide Nanoparticles: The Importance of Size, Shape, Chemical Composition, and Valence State in Determining Toxicity

    NASA Astrophysics Data System (ADS)

    Dunnick, Katherine

    Nanoparticles, which are defined as a structure with at least one dimension between 1 and 100 nm, have the potential to be used in a variety of consumer products due to their improved functionality compared to similar particles of larger size. Their small size is associated with increased strength, improved catalytic properties, and increased reactivity; however, their size is also associated with increased toxicity in vitro and in vivo. Numerous toxicological studies have been conducted to determine the properties of nanomaterials that increase their toxicity in order to manufacture new nanomaterials with decreased toxicity. Data indicates that size, shape, chemical composition, and valence state of nanomaterials can dramatically alter their toxicity profile. Therefore, the purpose of this dissertation was to determine how altering the shape, size, and chemical composition of various metal oxide nanoparticles would affect their toxicity. Metal oxides are used in variety of consumer products, from spray-sun screens, to food coloring agents; thus, understanding the toxicity of metal oxides and determining which aspects affect their toxicity may provide safe alternatives nanomaterials for continued use in manufacturing. Tungstate nanoparticles toxicity was assessed in an in vitro model using RAW 264.7 cells. The size, shape, and chemical composition of these nanomaterials were altered and the effect on reactive oxygen species and general cytotoxicity was determined using a variety of techniques. Results demonstrate that shape was important in reactive oxygen species production as wires were able to induce significant reactive oxygen species compared to spheres. Shape, size, and chemical composition did not have much effect on the overall toxicity of these nanoparticles in RAW 264.7 cells over a 72 hour time course, implicating that the base material of the nanoparticles was not toxic in these cells. To further assess how chemical composition can affect toxicity

  14. Variation of the shape and morphological properties of silica and metal oxide powders by electro homogeneous precipitation

    DOEpatents

    Harris, Michael T.; Basaran, Osman A.; Sisson, Warren G.; Brunson, Ronald R.

    1997-01-01

    The present invention provides a method for preparing irreversible linear aggregates (fibrils) of metal oxide powders by utilizing static or pulsed DC electrical fields across a relatively non-conducting liquid solvent in which organometal compounds or silicon alkoxides have been dissolved. The electric field is applied to the relatively non-conducting solution throughout the particle formation and growth process promoting the formation of either linear aggregates (fibrils) or spherical shaped particles as desired. Thus the present invention provides a physical method for altering the size, shape and porosity of precursor hydrous metal oxide or hydrous silicon oxide powders for the development of advanced ceramics with improved strength and insulating capacity.

  15. Thermal softening of metallic shaped-charge jets formed by the collapse of shaped-charge liners in the presence of a magnetic field

    NASA Astrophysics Data System (ADS)

    Fedorov, S. V.

    2016-05-01

    This paper presents an analysis of the possibility of increasing the ultimate stretching and penetration capability of metallic shaped-charge jets in the presence of an axial magnetic field in the shaped-charge liner due to heating and thermal softening of the jet material as a result of a sharp increase in the magnetic-field induction in the jet formation region upon liner collapse. This process is studied by numerical simulation in a quasi-two-dimensional formulation taking into account the inertial stretching of the conductive rigid-plastic rod in the presence of a longitudinal magnetic field in it.

  16. Process for making silver metal filaments

    SciTech Connect

    Bamberger, C.E.

    1998-04-01

    This invention relates to a process for making filaments of metal compounds and more particularly to a process for making silver metal filaments. The United States Government has rights to this invention pursuant to Contract No. DE-AC05-8421400 with Lockheed Martin Energy Systems, Inc. awarded by the US Department of Energy.

  17. Metals Processing Laboratory User Center (MPLUS)

    SciTech Connect

    Mackiewicz-Ludtka, G.; Hayden, H.W.

    1997-04-01

    The Metals Processing Laboratory User (MPLUS) Center was officially designated as a DOE User Facility in February, 1996. It`s primary purpose is to assist researchers in key U.S. industries, universities, and federal laboratories in improving energy efficiency and enhancing U.S. competitiveness in the world market. The MPLUS Center provides users the unique opportunity to address technology-related issues to solve metals-processing problems from a fully integrated approach. DOE facilitates the process and catalyzes industrial interactions that enables technical synergy and financial leveraging to take place between the industrial sector identifying and prioritizing their technological needs, and MPLUS, which provides access to the technical expertise and specialized facilities to address these needs. MPLUS is designed to provide U.S. industries with access to the specialized technical expertise and equipment needed to solve metals-processing issues that limit the development and implementation of emerging metals-processing technologies. As originated, MPLUS includes the following four primary user centers: Metals Processing, Metals Joining, Metals Characterization, and Metals Process Modeling. These centers are devoted to assisting U.S. industries in adjusting to rapid changes in the marketplace and in improving products and processes. This approach optimizes the complementary strengths of industry and government. Tremendous industrial response, has resulted in MPLUS expanding to meet the ever-growing technical needs and requests initiated by U.S. industry.

  18. Heavy metal speciation in the composting process.

    PubMed

    Greenway, Gillian M; Song, Qi Jun

    2002-04-01

    Composting is one of the more efficient and environment friendly methods of solid waste disposal and has many advantages when compared with landfill disposal on which the UK and Ireland are currently heavily dependent. Composting is a very complicated process involving intensive microbial activity and the detailed mechanisms of the process have yet to be fully understood. Metal speciation information can provide an insight into the metal-microbial interaction and would help in the evaluation of the quality of compost. This would facilitate the exploitation of composts in remediation of heavy metal contaminated land. In this work a systematic approach to metal speciation in compost has been taken by applying the three-step method for operationally defined metal speciation of soils and sediments, developed by the European Commission's Standards, Measurement and Testing Programme to monitor the change in metal speciation with time (up to 106 days) for four different waste composting processes. The results have shown that in general metals become less available for the first extraction step as the composting process proceeds. This implies that composting tends to redistribute the metals from more labile forms to more fixed forms which may explain why the application of composts could be useful for with heavy metal contaminated land. There are exceptions to this trend and in some cases, certain metals appear to behave differently depending on the source of the compost. PMID:11993774

  19. METAL PARTITIONING IN COMBUSTION PROCESSES

    EPA Science Inventory

    This article summarizes ongoing research efforts at the National Risk Management Research Laboratory of the U.S. Environmental Protection Agency examining [high temperature] metal behavior within combustion environments. The partitioning of non-volatile (Cr and Ni), semi-volatil...

  20. Manufacturing Ti-6Al-4V Components by Shaped Metal Deposition: Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer; Gault, Rosemary; Ridgway, Keith

    2011-12-01

    The urge in aeronautics to reduce cost and time to flight of components without compromising safety and performance stimulates the investigation of novel manufacturing routes. Shaped Metal Deposition (SMD) is an innovative time-compression technology, which creates near-net shaped components layer by layer by weld deposition. Especially for Ti alloys, which are difficult to shape by traditional methods such as forging, machining and casting and for which the loss of material during the shaping process is also very expensive, SMD promises great advantages. Applying preliminary SMD parameter, four different tubular components with a square cross section and wall thicknesses of about 9 mm were built. The microstructure of the Ti-6Al-4V components consists of large prior β grains, elongated along the temperature gradient during welding, which transform into a lamellar α/β substructure at room temperature. The ultimate tensile strength was between 880 and 1054 MPa. The strain at failure was between 3.0 and 11.3 % for tensile testing parallel to the deposition plane and between 9.1 and 16.4 % perpendicular to the deposition plane. The micro-hardness (3.1 - 3.4 GPa), the Young's modulus (117 - 121 GPa) and the oxygen and nitrogen content are comparable to cast Ti-6Al-4V material.

  1. Process Simulation of Gas Metal Arc Welding Software

    Energy Science and Technology Software Center (ESTSC)

    2005-09-06

    ARCWELDER is a Windows-based application that simulates gas metal arc welding (GMAW) of steel and aluminum. The software simulates the welding process in an accurate and efficient manner, provides menu items for process parameter selection, and includes a graphical user interface with the option to animate the process. The user enters the base and electrode material, open circuit voltage, wire diameter, wire feed speed, welding speed, and standoff distance. The program computes the size andmore » shape of a square-groove or V-groove weld in the flat position. The program also computes the current, arc voltage, arc length, electrode extension, transfer of droplets, heat input, filler metal deposition, base metal dilution, and centerline cooling rate, in English or SI units. The simulation may be used to select welding parameters that lead to desired operation conditions.« less

  2. Online processing of shape information for control of grasping.

    PubMed

    Chen, Zhongting; Saunders, Jeffrey A

    2015-11-01

    When picking up objects, we tend to grasp at contact points that minimize slippage and torsion, which depend on the particular shape. Normally, grasp points could be planned before initiating movement. We tested whether grasp points can be determined during online control. Subjects reached to grasp virtual planar objects with varied shapes. On some trials, the object was changed during movement, either rotated by 45° or replaced with a different object. In all conditions, grasp axes were well adapted to the target shape, passing near the center of mass with low force closure angles. On perturbed trials, corrective adjustments were detectable within 320 ms and were toward the same grasp axes observed on unperturbed trials. Perturbations had little effect on either kinematics or the optimality of final grasp points. Our results demonstrate that the visuomotor system is capable of online processing of shape information to determine appropriate contact points for grasping. PMID:26195167

  3. Solid State Pathways to Complex Shape Evolution and Tunable Porosity during Metallic Crystal Growth

    PubMed Central

    Valenzuela, Carlos Díaz; Carriedo, Gabino A.; Valenzuela, María L.; Zúñiga, Luis; O'Dwyer, Colm

    2013-01-01

    Growing complex metallic crystals, supported high index facet nanocrystal composites and tunable porosity metals, and exploiting factors that influence shape and morphology is crucial in many exciting developments in chemistry, catalysis, biotechnology and nanoscience. Assembly, organization and ordered crystallization of nanostructures into complex shapes requires understanding of the building blocks and their association, and this relationship can define the many physical properties of crystals and their assemblies. Understanding crystal evolution pathways is required for controlled deposition onto surfaces. Here, complex metallic crystals on the nano- and microscale, carbon supported nanoparticles, and spinodal porous noble metals with defined inter-feature distances in 3D, are accomplished in the solid-state for Au, Ag, Pd, and Re. Bottom-up growth and positioning is possible through competitive coarsening of mobile nanoparticles and their site-specific crystallization in a nucleation-dewetted matrix. Shape evolution, density and growth mechanism of complex metallic crystals and porous metals can be imaged during growth. PMID:24026532

  4. ELECTROLYTIC PROCESS FOR PRODUCING METALS

    DOEpatents

    Kopelman, B.; Holden, R.B.

    1961-06-01

    A method is described for reducing beryllium halides to beryllium. The beryllfum halide fs placed in an eutectic mixture of alkali halides and alkaline earth halides. The constituents of this eutectic bath are so chosen that it has a melting point less than the boiling point of mercury, which acts as a cathode for the system. The beryllium metal is then deposited in the mercury upon electrolysis.

  5. Process for electrolytically preparing uranium metal

    DOEpatents

    Haas, Paul A.

    1989-08-01

    A process for making uranium metal from uranium oxide by first fluorinating uranium oxide to form uranium tetrafluoride and next electrolytically reducing the uranium tetrafluoride with a carbon anode to form uranium metal and CF.sub.4. The CF.sub.4 is reused in the fluorination reaction rather than being disposed of as a hazardous waste.

  6. LEACHING OF METALS FROM MINERAL PROCESSING WASTE

    EPA Science Inventory

    The purpose of this project is to test the leaching of Mineral processing Waste (MPW) contaminated with heavy metals using scientifically defendable leaching tests other than TCLP. Past experience and literature have shown that TCLP underestiates the levels of metals such as oxoa...

  7. LEACHING OF METALS FROM MINERAL PROCESSING WASTE

    EPA Science Inventory

    The purpose of this project is to test the leaching of Mineral Processing Waste (MPW) contaminated with heavy metals using scientifically defendable leaching tests other than TCLP. Past experience and literature have shown that TCLP underestimates the levels of metals such as oxo...

  8. Process for electrolytically preparing uranium metal

    DOEpatents

    Haas, Paul A.

    1989-01-01

    A process for making uranium metal from uranium oxide by first fluorinating uranium oxide to form uranium tetrafluoride and next electrolytically reducing the uranium tetrafluoride with a carbon anode to form uranium metal and CF.sub.4. The CF.sub.4 is reused in the fluorination reaction rather than being disposed of as a hazardous waste.

  9. METAL CAPTURE BY SORBENTS IN COMBUSTION PROCESSES

    EPA Science Inventory

    The article gives results of an investigation of the use of sorbents to control trace metal emissions from combustion processes and an exploration of the underlying mechanisms. mphasis was on mechanisms in which the metal vapor was reactively scavenged by simple commercial sorben...

  10. Laser-assisted solar cell metallization processing

    NASA Technical Reports Server (NTRS)

    Dutta, S.

    1984-01-01

    Laser-assisted processing techniques utilized to produce the fine line, thin metal grid structures that are required to fabricate high efficiency solar cells are examined. Two basic techniques for metal deposition are investigated; (1) photochemical decomposition of liquid or gas phase organometallic compounds utilizing either a focused, CW ultraviolet laser (System 1) or a mask and ultraviolet flood illumination, such as that provided by a repetitively pulsed, defocused excimer laser (System 2), for pattern definition, and (2) thermal deposition of metals from organometallic solutions or vapors utilizing a focused, CW laser beam as a local heat source to draw the metallization pattern.

  11. Transformational Learning in Botswana: How Culture Shapes the Process

    ERIC Educational Resources Information Center

    Merriam, Sharan B.; Ntseane, Gabo

    2008-01-01

    Transformational learning as presented by Jack Mezirow has been critiqued for its Western, rational, and cognitive orientation. This qualitative study was conducted in the African nation of Botswana and examines how that culture shaped the process. In-depth interviews were held with 12 adults who acknowledged having an experience that had…

  12. Influences on particle shape in underwater pelletizing processes

    SciTech Connect

    Kast, O. E-mail: matthias.musialek@ikt.uni-stuttgart.de E-mail: christian.bonten@ikt.uni-stuttgart.de; Musialek, M. E-mail: matthias.musialek@ikt.uni-stuttgart.de E-mail: christian.bonten@ikt.uni-stuttgart.de; Geiger, K. E-mail: matthias.musialek@ikt.uni-stuttgart.de E-mail: christian.bonten@ikt.uni-stuttgart.de; Bonten, C. E-mail: matthias.musialek@ikt.uni-stuttgart.de E-mail: christian.bonten@ikt.uni-stuttgart.de

    2014-05-15

    Underwater pelletizing has gained high importance within the last years among the different pelletizing technologies, due to its advantages in terms of throughput, automation, pellet quality and applicability to a large variety of thermoplastics. The resulting shape and quality of pellets, however, differ widely, depending on material characteristics and effects not fully understood yet. In an experimental set-up, pellets of different volumes and shapes were produced and the medium pellet mass, the pellet surface and the bulk density were analyzed in order to identify the influence of material properties and process parameters. Additionally, the shaping kinetics at the die opening were watched with a specially developed camera system. It was found that rheological material properties correlate with process parameters and resulting particle form in a complex way. Higher cutting speeds were shown to have a deforming influence on the pellets, leading to less spherical s and lower bulk densities. More viscous materials, however, showed a better resistance against this. Generally, the viscous properties of polypropylene proofed to be dominant over the elastic ones in regard to their influence on pellet shape. It was also shown that the shapes filmed at the die opening and the actual form of the pellets after a cooling track do not always correlate, indicating a significant influence of thermodynamic properties during the cooling.

  13. Nanoforging – Innovation in three-dimensional processing and shaping of nanoscaled structures

    PubMed Central

    Rösler, Joachim

    2014-01-01

    Summary Background: This paper describes the shaping of freestanding objects out of metallic structures in the nano- and submicron size. The technique used, called nanoforging, is very similar to the macroscopic forging process. Results: With spring actuated tools produced by focused ion beam milling, controlled forging is demonstrated. With only three steps, a conical bar stock is transformed to a flat- and semicircular bent bar stock. Conclusion: Compared with other forming techniques in the reduced scale, nanoforging represents a beneficial approach in forming freestanding metallic structures, due to its simplicity, and supplements other forming techniques. PMID:25161840

  14. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect

    Griffin, T.P.; Johnston, J.E.; Payea, B.M.; Zeitoon, B.M.

    1995-12-01

    Molten Metal Technology was awarded a contract to demonstrate the applicability of the Catalytic Extraction Process, a proprietary process that could be applied to US DOE`s inventory of low level mixed waste. This paper is a description of that technology, and included within this document are discussions of: (1) Program objectives, (2) Overall technology review, (3) Organic feed conversion to synthetic gas, (4) Metal, halogen, and transuranic recovery, (5) Demonstrations, (6) Design of the prototype facility, and (7) Results.

  15. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect

    Griffin, T.P.; Johnston, J.E.

    1994-12-31

    The contract was conceived to establish the commercial capability of Catalytic Extraction Processing (CEP) to treat contaminated scrap metal in the DOE inventory. In so doing, Molten Metal Technology, Inc. (MMT), pursued the following objectives: demonstration of the recycling of ferrous and non-ferrous metals--to establish that radioactively contaminated scrap metal can be converted to high-grade, ferrous and non-ferrous alloys which can be reused by DOE or reintroduced into commerce; immobilize radionuclides--that CEP will concentrate the radionuclides in a dense vitreous phase, minimize secondary waste generation and stabilize and reduce waste volume; destroy hazardous organics--that CEP will convert hazardous organics to valuable industrial gases, which can be used as feed gases for chemical synthesis or as an energy source; recovery volatile heavy metals--that CEP`s off-gas treatment system will capture volatile heavy metals, such as mercury and lead; and establish that CEP is economical for processing contaminated scrap metal in the DOE inventory--that CEP is a more cost-effective and, complete treatment and recycling technology than competing technologies for processing contaminated scrap. The process and its performance are described.

  16. Laser engineered net shaping (LENS{trademark}) process: Optimization of surface finish and microstructural properties

    SciTech Connect

    Smugeresky, J.E.; Keicher, D.M.; Romero, J.A.; Griffith, M.L.; Harwell, L.D.

    1997-11-01

    Rapid prototyping (RP) has revolutionized the approach to fabricating geometrically complex hardware from a CAD solid model. The various RP techniques allow component designers to directly fabricate conceptual models in plastics and polymer coated metals; however, each of the techniques requires additional processes, e.g. investment casting, to allow the fabrication of functional metallic hardware. This limitation has provided the impetus for further development of solid freeform fabrication technologies which enable fabrication of functional metallic hardware directly from the CAD solid model. The Laser Engineered Net Shaping (LENS{trademark}) process holds promise in satisfying this need. This newly emerging technology possesses the capability to fabricate fully dense components with good dimensional accuracy and with unique materials properties. Relatively complex geometrical shapes have been fabricated using this technology. In continuing to develop the LENS{trademark} process, further advancements are required. The functional dependence of the component surface finish and microstructural characteristics on process parameters including power size and size distribution are being evaluated. A set of statistically designed experiments is being used to sort through the various process parameters and identify significant process variables for improving surface finish and achieving optimum material microstructural properties.

  17. Processing and properties of advanced metallic foams

    NASA Astrophysics Data System (ADS)

    Brothers, Alan Harold

    Since the development of the first aluminum foams in the middle of the 20th century [178], great advances have been made in the processing and fundamental understanding of metallic foams. As a result of these advances, metallic foams are now penetrating a number of applications where their unique suite of properties makes them superior to solid materials, such as lightweight structures, packaging and impact protection, and filtration and catalysis [3]. The purpose of this work is to extend the use of metallic foams in such applications by expanding their processing to include more sophisticated base alloys and architectures. The first four chapters discuss replacement of conventional crystalline metal foams with ones made from high-strength, low-melting amorphous metals, a substitution that offers potential for achieving mechanical properties superior to those of the best crystalline metal foams, without sacrificing the simplicity of processing methods made for low-melting crystalline alloys. Three different amorphous metal foams are developed in these chapters, and their structures and properties characterized. It is shown for the first time that amorphous metal foams, due to stabilization of shear bands during bending of their small strut-like features, are capable of compressive ductility comparable to that of ductile crystalline metal foams. A two-fold improvement in mechanical energy absorption relative to crystalline aluminum foams is shown experimentally to result from this stabilization. The last two chapters discuss modifications in foam processing that are designed to introduce controllable and continuous gradients in local foam density, which should improve mass efficiency by mimicking the optimized structures found in natural cellular materials [64], as well as facilitate the bonding and joining of foams with solid materials in higher-order structures. Two new processing methods are developed, one based on replication of nonuniformly-compressed polymer

  18. Catalyst regeneration process including metal contaminants removal

    DOEpatents

    Ganguli, Partha S.

    1984-01-01

    Spent catalysts removed from a catalytic hydrogenation process for hydrocarbon feedstocks, and containing undesired metals contaminants deposits, are regenerated. Following solvent washing to remove process oils, the catalyst is treated either with chemicals which form sulfate or oxysulfate compounds with the metals contaminants, or with acids which remove the metal contaminants, such as 5-50 W % sulfuric acid in aqueous solution and 0-10 W % ammonium ion solutions to substantially remove the metals deposits. The acid treating occurs within the temperature range of 60.degree.-250.degree. F. for 5-120 minutes at substantially atmospheric pressure. Carbon deposits are removed from the treated catalyst by carbon burnoff at 800.degree.-900.degree. F. temperature, using 1-6 V % oxygen in an inert gas mixture, after which the regenerated catalyst can be effectively reused in the catalytic process.

  19. Synthesis and processing of composites by reactive metal penetration

    SciTech Connect

    Loehman, R.E.; Ewsuk, K.G.; Tomsia, A.P.

    1997-04-01

    Achieving better performance in commercial products and processes often is dependent on availability of new and improved materials. Ceramic-metal composites have advantages over more conventional materials because of their high stiffness-to-weight ratios, good fracture toughness, and because their electrical and thermal properties can be varied through control of their compositions and microstructures. However, ceramic composites will be more widely used only when their costs are competitive with other materials and when designers have more confidence in their reliability. Over the past four years reactive metal penetration has been shown to be a promising technique for making ceramic and metal-matrix composites to near-net-shape with control of both composition and microstructure. It appears that, with sufficient development, reactive metal penetration could be an economical process for manufacturing many of the advanced ceramic composites that are needed for light-weight structural and wear applications for transportation and energy conversion devices. Near-net-shape fabrication of parts is a significant advantage because costly and energy intensive grinding and machining operations are substantially reduced, and the waste generated from such finishing operations is minimized. The most promising compositions to date consist of Al and Al{sub 2}O{sub 3}; thus, these composites should be of particular interest to the aluminum industry. The goals of this ceramic-metal composite research and development program are: (1) to identify compositions favorable for making composites by reactive metal penetration; (2) to understand the mechanism(s) by which these composites are formed; (3) to control and optimize the process so that composites and composite coatings can be made economically; and (4) to apply R&D results to problems of interest to the aluminum industry.

  20. Shape-Controlled Synthesis of Metal Nanocrystals: Simple Chemistry Meets Complex Physics?

    PubMed Central

    Xia, Younan; Xiong, Yujie; Lim, Byungkwon; Skrabalak, Sara E.

    2009-01-01

    Nanocrystals are fundamental to modern science and technology. Mastery over the shape of a nanocrystal enables control of its properties and enhancement of its usefulness for a given application. The aim of this article is to present a comprehensive review of current research activities that center on the shape-controlled synthesis of metal nanocrystals. We begin with a brief introduction to nucleation and growth within the context of metal nanocrystal synthesis, followed by a discussion of the possible shapes that a metal nanocrystal might take under different conditions. We then focus on a variety of experimental parameters that have been explored to manipulate the nucleation and growth of metal nanocrystals in solution-phase syntheses in an effort to generate specific shapes. We then elaborate on these approaches by selecting examples in which there is already reasonable understanding for the observed shape control or at least the protocols have proven to be reproducible and controllable. Toward the end of this article, we highlight a number of applications that have been enabled and/or enhanced by the shape-controlled synthesis of metal nanocrystals. We conclude this article with personal perspectives on the directions toward which future research in this field might take. PMID:19053095

  1. Process for bonding elastomers to metals

    NASA Technical Reports Server (NTRS)

    Dickerson, George E. (Inventor); Kelley, Henry L. (Inventor)

    1993-01-01

    A process for bonding elastomeric material to a metal part includes coating a heat curable adhesive on the surfaces of the metal part to be bonded. The metal part is placed in a mold, a bottom plate and an upper transfer pot of a transfer molding machine is preheated to a predetermined cure temperature. A predetermined quantity of uncured elastomeric material is loaded into the transfer pot. The mold containing the adhesive coated metal part is clamped to the bottom plate, and almost contemporaneously, the uncured elastomeric material is pressed into the mold while maintaining heat and pressure in the mold for a time sufficient to vulcanize and thereby cure the elastomeric material simultaneously with the adhesive, whereby contacting surfaces of the metal part are strongly bonded to the vulcanized elastomeric material.

  2. Investigation of Friction Stir Welding and Laser Engineered Net Shaping of Metal Matrix Composite Materials

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    2002-01-01

    prior set of operating conditions. Weld quality was evaluated using radiography and standard metallography techniques. Another aspect of the MMCs centered around the use of the laser engineered net shaping (LENS) processing of selected Narloy-Z composites. Such an approach has been earlier studied for fabrication of stainless steels. In the present study, attempts were made to fabricate straight cylindrical specimens using LENS process of Narloy-Z and Narloy-Z with 20 vol. % Al2O3 MMCs using the direct metal deposition Optomec LENS-750 system.

  3. Recent Advances in Shape-Controlled Synthesis of Noble Metal Nanoparticles by Radiolysis Route.

    PubMed

    Abedini, Alam; Bakar, Ahmad Ashrif A; Larki, Farhad; Menon, P Susthitha; Islam, Md Shabiul; Shaari, Sahbudin

    2016-12-01

    This paper focuses on the recent advances on radiolysis-assisted shape-controlled synthesis of noble metal nanostructures. The techniques and protocols for producing desirable shapes of noble metal nanoparticles are discussed through introducing the critical parameters which can influence the nucleation and growth mechanisms. Nucleation rate plays a vital role on the crystallinity of seeds while growth rate of different seeds' facets determines the final shape of resultant nanoparticles. Nucleation and growth rate both can be altered with factors such as absorbed dose, capping agents, and experimental environment condition to control the final shape. Remarkable physical and chemical properties of synthesized noble metal nanoparticles by controlled morphology have been systematically evaluated to fully explore their applications. PMID:27283051

  4. Recent Advances in Shape-Controlled Synthesis of Noble Metal Nanoparticles by Radiolysis Route

    NASA Astrophysics Data System (ADS)

    Abedini, Alam; Bakar, Ahmad Ashrif A.; Larki, Farhad; Menon, P. Susthitha; Islam, Md. Shabiul; Shaari, Sahbudin

    2016-06-01

    This paper focuses on the recent advances on radiolysis-assisted shape-controlled synthesis of noble metal nanostructures. The techniques and protocols for producing desirable shapes of noble metal nanoparticles are discussed through introducing the critical parameters which can influence the nucleation and growth mechanisms. Nucleation rate plays a vital role on the crystallinity of seeds while growth rate of different seeds' facets determines the final shape of resultant nanoparticles. Nucleation and growth rate both can be altered with factors such as absorbed dose, capping agents, and experimental environment condition to control the final shape. Remarkable physical and chemical properties of synthesized noble metal nanoparticles by controlled morphology have been systematically evaluated to fully explore their applications.

  5. On the Shape of Liquid Metal Droplets in Electromagnetic Levitation Experiments

    NASA Technical Reports Server (NTRS)

    Schwartz, E.; Sauerland, S.; Szekely, J.; Egry, I.

    1993-01-01

    We present calculations and measurements on the shape of liquid metal droplets in electromagnetic levitation experiments. A normal stress balance model was developed to predict the shapes of liquid metal droplets that will be obtained in a microgravity experiment to measure the viscosity and surface tension of undercooled metals. This model was tested by calculating the droplet shapes in containerless experiments conducted to determine the surface tension of liquid metals. Inconsistencies associated with the results of a previous paper are elucidated. The computational results of the mathematical model are compared with the results of ground-based experiments for two different metals. The importance of the ratio of electromagnetic skin depth-to-droplet radius to the accuracy of the mathematical model is discussed. A planned alternate approach to modeling the shape by consideration of the entire droplet rather than only the surface is presented. As an example of an application. the influence of the shape on the splitting of the surface oscillation modes of levitated liquid metal droplets is discussed.

  6. Shaped ceramics with tunable magnetic properties from metal-containing polymers

    PubMed

    MacLachlan; Ginzburg; Coombs; Coyle; Raju; Greedan; Ozin; Manners

    2000-02-25

    A shaped, magnetic ceramic was obtained from a metal-containing polymer network, which was synthesized by thermal polymerization of a metal-containing organosilicon monomer. Pyrolysis of a cylinder, shape, or film of the metal-containing polymer precursor produced a low-density magnetic ceramic replica in high yield. The magnetic properties of the shaped ceramic could be tuned between a superparamagnetic and ferromagnetic state by controlling the pyrolysis conditions, with the particular state dependent on the size of iron nanoclusters homogeneously dispersed throughout the carbosilane-graphitic-silicon nitride matrix. These results indicate that cross-linked metal-containing polymers may be useful precursors to ceramic monoliths with tailorable magnetic properties. PMID:10688788

  7. Shaped Ceramics with Tunable Magnetic Properties from Metal-Containing Polymers

    NASA Astrophysics Data System (ADS)

    MacLachlan, Mark J.; Ginzburg, Madlen; Coombs, Neil; Coyle, Thomas W.; Raju, Nandyala P.; Greedan, John E.; Ozin, Geoffrey A.; Manners, Ian

    2000-02-01

    A shaped, magnetic ceramic was obtained from a metal-containing polymer network, which was synthesized by thermal polymerization of a metal-containing organosilicon monomer. Pyrolysis of a cylinder, shape, or film of the metal-containing polymer precursor produced a low-density magnetic ceramic replica in high yield. The magnetic properties of the shaped ceramic could be tuned between a superparamagnetic and ferromagnetic state by controlling the pyrolysis conditions, with the particular state dependent on the size of iron nanoclusters homogeneously dispersed throughout the carbosilane-graphitic-silicon nitride matrix. These results indicate that cross-linked metal-containing polymers may be useful precursors to ceramic monoliths with tailorable magnetic properties.

  8. Epoxy composite processing in a microwave part-shaped cavity

    SciTech Connect

    Shidaker, T.A.; Hawley, M.C.

    1997-12-31

    A microwave part-shaped applicator was designed to be competitive with conventional liquid composite molding processes. Three glass-reinforced diglycidyl ether of bisphenol A epoxy composites with a diaminodiphenyl sulfone curative are processed in the part-shaped cavity by microwave heating, conventional heating, and hybrid heating where both microwave and conduction heating are employed. Hybrid heating provided superior heating uniformity due to complementary heat transfer mechanisms: an outward flux of thermal energy from microwave heating combined with an inward flux of energy associated with conventional heating. Because of the penetrating nature of microwave energy, the time required to attain the cure temperature in the composite center was reduced by more than 85% using microwave and hybrid heating methods.

  9. Net shape complex preforms for liquid composite molding processes

    SciTech Connect

    Buckley, D.T.

    1995-10-01

    The author will present information, slides and a video showing breakthroughs in the critical steps necessary to automate the manufacture of net shape complex reinforcement preforms in high volumes. Complex preforms can now be ultrasonically cut to net shapes, prior to the liquid composite molding process (LCM, RTM, SRIM, etc.), via CNC type controlled multiaxis machinery. In high volume applications, it is not cost effective to do this after molding the composite. The CompForm process provides methodology for the production of complex preforms. Complex preforms are engineered with laminate schedules that provide anisotropic properties in the structural composite article. Complex preforms typically have non homogeneous wall sections, use engineering materials located strategically for maximum performance, and include core materials, fasteners and inserts in the preform.

  10. Controlled Rejuvenation of Amorphous Metals with Thermal Processing

    PubMed Central

    Wakeda, Masato; Saida, Junji; Li, Ju; Ogata, Shigenobu

    2015-01-01

    Rejuvenation is the configurational excitation of amorphous materials and is one of the more promising approaches for improving the deformability of amorphous metals that usually exhibit macroscopic brittle fracture modes. Here, we propose a method to control the level of rejuvenation through systematic thermal processing and clarify the crucial feasibility conditions by means of molecular dynamics simulations of annealing and quenching. We also experimentally demonstrate rejuvenation level control in Zr55Al10Ni5Cu30 bulk metallic glass. Our local heat-treatment recipe (rising temperature above 1.1Tg, followed by a temperature quench rate exceeding the previous) opens avenue to modifying the glass properties after it has been cast and processed into near component shape, where a higher local cooling rate may be afforded by for example transient laser heating, adding spatial control and great flexibility to the processing. PMID:26010470

  11. PROCESS FOR TREATING VOLATILE METAL FLUORIDES

    DOEpatents

    Rudge, A.J.; Lowe, A.J.

    1957-10-01

    This patent relates to the purification of uranium hexafluoride, made by reacting the metal or its tetrafluoride with fluorine, from the frequently contained traces of hydrofluoric acid. According to the present process, UF/sub 6/ containing as an impurity a small amount of hydrofluoric acid, is treated to remove such impurity by contact with an anhydrous alkali metal fluoride such as sodium fluoride. In this way a non-volatile complex containing hydrofluoric acid and the alkali metal fluoride is formed, and the volatile UF /sub 6/ may then be removed by distillation.

  12. Process for removing metals from water

    DOEpatents

    Napier, J.M.; Hancher, C.M.; Hackett, G.D.

    1987-06-29

    A process for removing metals from water including the steps of prefiltering solids from the water, adjusting the pH to between about 2 and 3, reducing the amount of dissolved oxygen in the water, increasing the pH to between about 6 and 8, adding water-soluble sulfide to precipitate insoluble sulfide- and hydroxide-forming metals, adding a containing floc, and postfiltering the resultant solution. The postfiltered solution may optionally be eluted through an ion exchange resin to remove residual metal ions. 2 tabs.

  13. Process for removing metals from water

    DOEpatents

    Napier, John M.; Hancher, Charles M.; Hackett, Gail D.

    1989-01-01

    A process for removing metals from water including the steps of prefiltering solids from the water, adjusting the pH to between about 2 and 3, reducing the amount of dissolved oxygen in the water, increasing the pH to between about 6 and 8, adding water-soluble sulfide to precipitate insoluble sulfide- and hydroxide-forming metals, adding a flocculating agent, separating precipitate-containing floc, and postfiltering the resultant solution. The postfiltered solution may optionally be eluted through an ion exchange resin to remove residual metal ions.

  14. Solidification in direct metal deposition by LENS processing

    NASA Astrophysics Data System (ADS)

    Hofmeister, William; Griffith, Michelle

    2001-09-01

    Thermal imaging and metallographic analysis were used to study Laser Engineered Net Shaping (LENS™) processing of 316 stainless steel and H13 tool steel. The cooling rates at the solid-liquid interface were measured over a range of conduction conditions. The length scale of the molten zone controls cooling rates during solidification in direct metal deposition. In LENS processing, the molten zone ranges from 0.5 mm in length to 1.5 mm, resulting in cooling rates at the solid-liquid interface ranging from 200 6,000 Ks-1.

  15. Microstructure-controllable Laser Additive Manufacturing Process for Metal Products

    NASA Astrophysics Data System (ADS)

    Huang, Wei-Chin; Chuang, Chuan-Sheng; Lin, Ching-Chih; Wu, Chih-Hsien; Lin, De-Yau; Liu, Sung-Ho; Tseng, Wen-Peng; Horng, Ji-Bin

    Controlling the cooling rate of alloy during solidification is the most commonly used method for varying the material microstructure. However, the cooling rate of selective laser melting (SLM) production is constrained by the optimal parameter settings for a dense product. This study proposes a method for forming metal products via the SLM process with electromagnetic vibrations. The electromagnetic vibrations change the solidification process for a given set of SLM parameters, allowing the microstructure to be varied via magnetic flux density. This proposed method can be used for creating microstructure-controllable bio-implant products with complex shapes.

  16. Process for etching mixed metal oxides

    DOEpatents

    Ashby, C.I.H.; Ginley, D.S.

    1994-10-18

    An etching process is described using dicarboxylic and tricarboxylic acids as chelating etchants for mixed metal oxide films such as high temperature superconductors and ferroelectric materials. Undesirable differential etching rates between different metal oxides are avoided by selection of the proper acid or combination of acids. Feature sizes below one micron, excellent quality vertical edges, and film thicknesses in the 100 Angstrom range may be achieved by this method. 1 fig.

  17. Process for etching mixed metal oxides

    DOEpatents

    Ashby, Carol I. H.; Ginley, David S.

    1994-01-01

    An etching process using dicarboxylic and tricarboxylic acids as chelating etchants for mixed metal oxide films such as high temperature superconductors and ferroelectric materials. Undesirable differential etching rates between different metal oxides are avoided by selection of the proper acid or combination of acids. Feature sizes below one micron, excellent quality vertical edges, and film thicknesses in the 100 Angstom range may be achieved by this method.

  18. Effect of Pin Tool Shape on Metal Flow During Friction Stir Welding

    NASA Technical Reports Server (NTRS)

    McClure, J. C.; Coronado, E.; Aloor, S.; Nowak, B.; Murr, L. M.; Nunes, Arthur C., Jr.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    It has been shown that metal moves behind the rotating Friction Stir Pin Tool in two separate currents or streams. One current, mostly on the advancing side, enters a zone of material that rotates with the pin tool for one or more revolutions and eventually is abandoned behind the pin tool in crescent-shaped pieces. The other current, largely on the retreating side of the pin tool is moved by a wiping process to the back of the pin tool and fills in between the pieces of the rotational zone that have been shed by the rotational zone. This process was studied by using a faying surface copper trace to clarify the metal flow. Welds were made with pin tools having various thread pitches. Decreasing the thread pitch causes the large scale top-to-bottorn flow to break up into multiple vortices along the pin and an unthreaded pin tool provides insufficient vertical motion for there to be a stable rotational zone and flow of material via the rotational zone is not possible leading to porosity on the advancing side of the weld.

  19. New process hydrotreats metal-rich feedstocks

    SciTech Connect

    Langhout, W.C.V.Z.; Ouwerkerk, C.; Pronk, K.M.A.

    1980-01-01

    Shell Internationale Petroleum Maatschappij B.V. has developed a hydroprocessing procedure suitable for heavy residual feeds with metal contents of up to about 100 ppm, and Shell plans to introduce soon a process which will enable the catalytic hydrotreating of even the heaviest metal-rich feedstocks. This new process will be studied in an experimental unit expected to be on stream by the end of 1981 at a Venezuelan refinery. Also discussed are the catalytic hydroprocessing of residual material, including the roles of hydrodemetallization, h

  20. Liquid Metal Infiltration Processing of Metallic Composites: A Critical Review

    NASA Astrophysics Data System (ADS)

    Sree Manu, K. M.; Ajay Raag, L.; Rajan, T. P. D.; Gupta, Manoj; Pai, B. C.

    2016-07-01

    Metal matrix composites (MMC) are one of the advanced materials widely used for aerospace, automotive, defense, and general engineering applications. MMC can be tailored to have superior properties such as enhanced high-temperature performance, high specific strength and stiffness, increased wear resistance, better thermal and mechanical fatigue, and creep resistance than those of unreinforced alloys. To fabricate such composites with ideal properties, the processing technique has to ensure high volume fraction of reinforcement incorporation, uniform distribution of the reinforcement, and acceptable adhesion between the matrix and the reinforcing phase without unwanted interfacial reactions which degrades the mechanical properties. A number of processing techniques such as stir casting/vortex method, powder metallurgy, infiltration, casting etc. have been developed to synthesize MMC employing a variety of alloy and the reinforcement's combinations. Among these, infiltration process is widely used for making MMC with high volume fraction of reinforcements and offers many more advantages compared to other conventional manufacturing processes. The present paper critically reviews the various infiltration techniques used for making the MMC, their process parameters, characteristics, and selected studies carried out worldwide and by authors on the development of metal ceramic composites by squeeze infiltration process.

  1. Shape-controlled continuous synthesis of metal nanostructures

    NASA Astrophysics Data System (ADS)

    Sebastian, Victor; Smith, Christopher D.; Jensen, Klavs F.

    2016-03-01

    A segmented flow-based microreactor is used for the continuous production of faceted nanocrystals. Flow segmentation is proposed as a versatile tool to manipulate the reduction kinetics and control the growth of faceted nanostructures; tuning the size and shape. Switching the gas from oxygen to carbon monoxide permits the adjustment in nanostructure growth from 1D (nanorods) to 2D (nanosheets). CO is a key factor in the formation of Pd nanosheets and Pt nanocubes; operating as a second phase, a reductant, and a capping agent. This combination confines the growth to specific structures. In addition, the segmented flow microfluidic reactor inherently has the ability to operate in a reproducible manner at elevated temperatures and pressures whilst confining potentially toxic reactants, such as CO, in nanoliter slugs. This continuous system successfully synthesised Pd nanorods with an aspect ratio of 6; thin palladium nanosheets with a thickness of 1.5 nm; and Pt nanocubes with a 5.6 nm edge length, all in a synthesis time as low as 150 s.A segmented flow-based microreactor is used for the continuous production of faceted nanocrystals. Flow segmentation is proposed as a versatile tool to manipulate the reduction kinetics and control the growth of faceted nanostructures; tuning the size and shape. Switching the gas from oxygen to carbon monoxide permits the adjustment in nanostructure growth from 1D (nanorods) to 2D (nanosheets). CO is a key factor in the formation of Pd nanosheets and Pt nanocubes; operating as a second phase, a reductant, and a capping agent. This combination confines the growth to specific structures. In addition, the segmented flow microfluidic reactor inherently has the ability to operate in a reproducible manner at elevated temperatures and pressures whilst confining potentially toxic reactants, such as CO, in nanoliter slugs. This continuous system successfully synthesised Pd nanorods with an aspect ratio of 6; thin palladium nanosheets with a

  2. Solidification Interface Shape and Location During Processing in High Gradient Furnace with Quench

    NASA Technical Reports Server (NTRS)

    Woodbury, Keith A.

    1996-01-01

    High Gradient Furnace with Quench (HGFQ) is being developed to facilitate metals processing experiments aboard the International Space Station. The sample is centered in an annular furnace and is held fixed during processing. The furnace itself is made to translate over the sample. Once in process, heat will flow through the sample from the Heater Zone to the Chill Zone. If operating conditions are correct, the solidification interface will stand in the gradient zone. Objectives of the HGFQ process are to provide a high gradient for the solidification with the solidification interface properly positioned in the gradient zone. At the recent RDR for HGFQ, one of the panelists raised the question about the suitability of HGFQ for potential future PIs. Specifically, it was stated by the design team at RDR that the present HGFQ design would provide a radius of curvature of the solidification interface of at least one sample diameter. The RDR panel argued that this was too small, and that most investigators would need a radius of curvature larger than this. The requirements established by the current PIs are shown. These requirements do not contain any specification about the interface shape. However, these requirements do define the envelope of operational parameters for HGFQ. The objectives of the present investigation are to 1) determine a suitable means of quantifying the interface shape, and 2) investigate the interface shape and how it is affected by processing parameters. The processing parameters to be considered are 1) sample material, 2) sample diameter, and 3) gradient zone length.

  3. Process for production of a metal hydride

    SciTech Connect

    Allen, Nathan Tait; Butterick, III, Robert; Chin, Arthur Achhing; Millar, Dean Michael; Molzahn, David Craig

    2014-08-12

    A process for production of a metal hydride compound MH.sub.x, wherein x is one or two and M is an alkali metal, Be or Mg. The process comprises combining a compound of formula (R.sup.1O).sub.xM with aluminum, hydrogen and at least one metal selected from among titanium, zirconium, hafnium, niobium, vanadium, tantalum and iron to produce a compound of formula MH.sub.x. R.sup.1 is phenyl or phenyl substituted by at least one alkyl or alkoxy group. A mole ratio of aluminum to (R.sup.1O).sub.xM is from 0.1:1 to 1:1. The catalyst is present at a level of at least 200 ppm based on weight of aluminum.

  4. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold rolling material and Ti-6A1-4V and Inconel 718 were selected as typical hot rolling and cold rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape rolling process were developed. These models utilized the upper bound and the slab methods of analysis, and were capable of predicting the lateral spread, roll separating force, roll torque, and local stresses, strains and strain rates. This computer-aided design system was also capable of simulating the actual rolling process, and thereby designing the roll pass schedule in rolling of an airfoil or a similar shape.

  5. Shape-controlled continuous synthesis of metal nanostructures.

    PubMed

    Sebastian, Victor; Smith, Christopher D; Jensen, Klavs F

    2016-04-14

    A segmented flow-based microreactor is used for the continuous production of faceted nanocrystals. Flow segmentation is proposed as a versatile tool to manipulate the reduction kinetics and control the growth of faceted nanostructures; tuning the size and shape. Switching the gas from oxygen to carbon monoxide permits the adjustment in nanostructure growth from 1D (nanorods) to 2D (nanosheets). CO is a key factor in the formation of Pd nanosheets and Pt nanocubes; operating as a second phase, a reductant, and a capping agent. This combination confines the growth to specific structures. In addition, the segmented flow microfluidic reactor inherently has the ability to operate in a reproducible manner at elevated temperatures and pressures whilst confining potentially toxic reactants, such as CO, in nanoliter slugs. This continuous system successfully synthesised Pd nanorods with an aspect ratio of 6; thin palladium nanosheets with a thickness of 1.5 nm; and Pt nanocubes with a 5.6 nm edge length, all in a synthesis time as low as 150 s. PMID:26927867

  6. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    SciTech Connect

    Filice, Luigino; Gagliardi, Francesco; Umbrello, Domenico; Shivpuri, Rajiv

    2007-05-17

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  7. Experimental and Numerical Investigation of Forging Process to Reproduce a 3D Aluminium Foam Complex Shape

    NASA Astrophysics Data System (ADS)

    Filice, Luigino; Gagliardi, Francesco; Shivpuri, Rajiv; Umbrello, Domenico

    2007-05-01

    Metallic foams represent one of the most exciting materials introduced in the manufacturing scenario in the last years. In the study here addressed, the experimental and numerical investigations on the forging process of a simple foam billet shaped into complex sculptured parts were carried out. In particular, the deformation behavior of metallic foams and the development of density gradients were investigated through a series of experimental forging tests in order to produce a selected portion of a hip prosthesis. The human bone replacement was chosen as case study due to its industrial demand and for its particular 3D complex shape. A finite element code (Deform 3D®) was utilized for modeling the foam behavior during the forging process and an accurate material rheology description was used based on a porous material model which includes the measured local density. Once the effectiveness of the utilized Finite Element model was verified through the comparison with the experimental evidences, a numerical study of the influence of the foam density was investigated. The obtained numerical results shown as the initial billet density plays an important role on the prediction of the final shape, the optimization of the flash as well as the estimation of the punch load.

  8. Novel Processing of 81-mm Cu Shaped Charge Liners

    SciTech Connect

    Schwartz, A; Korzekwa, D

    2002-01-16

    A seven-step procedure was developed for producing shaped charge liner blanks by back extrusion at liquid nitrogen temperatures. Starting with a 38.1-mm diameter, 101.6-mm long cylinder at 77K, three forging steps with a flat-top die are required to produce the solid cone while maintaining low temperature. The solid cone is forged in four individual back extrusions at 77K to produce the rough liner blank. This procedure is capable of being run in batch processes to improve the time efficiency.

  9. Variation of the shape and morphological properties of silica and metal oxide powders by electro homogeneous precipitation

    DOEpatents

    Harris, M.T.; Basaran, O.A.; Sisson, W.G.; Brunson, R.R.

    1997-02-18

    The present invention provides a method for preparing irreversible linear aggregates (fibrils) of metal oxide powders by utilizing static or pulsed DC electrical fields across a relatively non-conducting liquid solvent in which organometal compounds or silicon alkoxides have been dissolved. The electric field is applied to the relatively non-conducting solution throughout the particle formation and growth process promoting the formation of either linear aggregates (fibrils) or spherical shaped particles as desired. Thus the present invention provides a physical method for altering the size, shape and porosity of precursor hydrous metal oxide or hydrous silicon oxide powders for the development of advanced ceramics with improved strength and insulating capacity. 3 figs.

  10. Investigation of nickel-silicon metallization process

    NASA Technical Reports Server (NTRS)

    Macha, M.

    1983-01-01

    The metallization of silicon solar cells passivated with silicon nitride coating was investigated by using commercial Ni pastes #5517 from Thick Film Systems, #7028-5 from Cermalloy, experimental formulation # X-A by Sollos, Inc. and evaporated Ti-Ni film. Comparative and reference tests were done with the Dupont Ag paste #7095 and with a mixture of Ni paste #5517 with Ag paste #7095 in the respective ratio of 9 to 1 by weight. The evaluation criteria for the metallization was the mechanical bond strength of the contact, solderability, copper plating ability and electrical characteristics in terms of Voc, Isc values and shape of the V-I curve. The results revealed that the Dupont Ag paste #7095 mt all required criteria, while the quality of the cells metalized with the commercial Ni paste #5517 from Thick Film Systems, #7028-5 from Cermalloy as well as the experimental paste # X-A from Sollos, Inc. was below the acceptable standards. A significant improvement was obtained with the mixture of Ni paste #5517 from Thick Film Systems with 10% addition of Dupont paste # 7095.

  11. Morphing Metal and Elastomer Bicontinuous Foams for Reversible Stiffness, Shape Memory, and Self-Healing Soft Machines.

    PubMed

    Van Meerbeek, Ilse M; Mac Murray, Benjamin C; Kim, Jae Woo; Robinson, Sanlin S; Zou, Perry X; Silberstein, Meredith N; Shepherd, Robert F

    2016-04-13

    A metal-elastomer-foam composite that varies in stiffness, that can change shape and store shape memory, that self-heals, and that welds into monolithic structures from smaller components is presented. PMID:26872152

  12. Process for Descaling and Decontaminating Metals

    DOEpatents

    Baybarz, R. D.

    1961-04-25

    The oxide scale on the surface of stainless steels and similar metals is removed by contacting the metal under an inert atmosphere with a dilute H/sub 2/ SO/sub 4/ solution containing CrSO/sub 4/. The removed oxide scale is either dissolved or disintegrated into a slurry by the solution. Preferred reagent concentrations are 0.3 to 0.5 M CrSO/sub 4/ and 0.5 to 0.6 M H/sub 2/SO/sub 4/. The process is particularly applicable to decontamination of aqueous homogeneous nuclear reactor systems. (AEC)

  13. Sensing the gas metal arc welding process

    NASA Technical Reports Server (NTRS)

    Carlson, N. M.; Johnson, J. A.; Smartt, H. B.; Watkins, A. D.; Larsen, E. D.; Taylor, P. L.; Waddoups, M. A.

    1994-01-01

    Control of gas metal arc welding (GMAW) requires real-time sensing of the process. Three sensing techniques for GMAW are being developed at the Idaho National Engineering Laboratory (INEL). These are (1) noncontacting ultrasonic sensing using a laser/EMAT (electromagnetic acoustic transducer) to detect defects in the solidified weld on a pass-by-pass basis, (2) integrated optical sensing using a CCD camera and a laser stripe to obtain cooling rate and weld bead geometry information, and (3) monitoring fluctuations in digitized welding voltage data to detect the mode of metal droplet transfer and assure that the desired mass input is achieved.

  14. Near-Net-Shape Processing of Sintered Fibrous Ceramics Achieved

    NASA Technical Reports Server (NTRS)

    Angel, Paul W.

    2000-01-01

    A variety of sintered fibrous ceramic (SFC) materials have been developed over the last 50 years as thermal barrier materials for reentry applications. SFC materials typically exhibit very low thermal conductivities combined with low densities and good thermal stability up to 2500 F. These materials have flown successfully on the space shuttle orbiters since the 1960's. More recently, the McDonnell Douglas Corporation successfully used SFC tiles as a heat shield on the underside of its DC X test vehicle. For both of these applications, tiles are machined from blocks of a specific type of SFC called an alumina-enhanced thermal barrier (AETB). The sizes of these blocks have been limited by the manufacturing process. In addition, as much as 80 to 90 percent of the material can be lost during the machining of tiles with significant amounts of curvature. To address these problems, the NASA Glenn Research Center at Lewis Field entered a cooperative contract with the Boeing Company to develop a vacuum-assisted forming process that can produce large (approximately 4 square feet), severely contoured panels of AETB while saving costs in comparison to the conventional cast-and-machine billet process. For shuttle use, AETB is slurry cast, drained, and fired to form square billets conforming to the shape of the filtration box. The billets are then cut into tiles of the appropriate size for thermally protecting the space shuttle. Processing techniques have limited the maximum size of AETB billets to 21.5 square inches by 6.5-in. thick, but the space shuttles use discrete heat shield tiles no more than 8 to 12 square inches. However, in other applications, large, complex shapes are needed, and the tiling approach is undesirable. For such applications, vacuum-assisted forming can produce large parts with complex shapes while reducing machining waste and eliminating cemented joints between bonded billets. Because it allows contoured shapes to be formed, material utilization is

  15. Effects of d-band shape on the surface reactivity of transition-metal alloys

    NASA Astrophysics Data System (ADS)

    Xin, Hongliang; Vojvodic, Aleksandra; Voss, Johannes; Nørskov, Jens K.; Abild-Pedersen, Frank

    2014-03-01

    The d-band shape of a metal site, governed by the local geometry and composition of materials, plays an important role in determining trends of the surface reactivity of transition-metal alloys. We discuss this phenomenon using the chemisorption of various adsorbates such as C, N, O, and their hydrogenated species on Pd bimetallic alloys as an example. For many alloys, the d-band center, even with consideration of the d-band width and sp electrons, can not describe variations in reactivity from one surface to another. We investigate the effect of the d-band shape, represented by higher moments of the d band, on the local electronic structure of adsorbates, e.g., energy and filling of adsorbate-metal antibonding states. The upper d-band edge ɛu, defined as the highest peak position of the Hilbert transform of the density of states projected onto d orbitals of an active metal site, is identified as an electronic descriptor for the surface reactivity of transition metals and their alloys, regardless of variations in the d-band shape. The utilization of the upper d-band edge with scaling relations enables a considerable reduction of the parameter space in search of improved alloy catalysts and further extends our understanding of the relationship between the electronic structure and chemical reactivity of metal surfaces.

  16. Free form fabrication using the laser engineered net shaping (LENS{trademark}) process

    SciTech Connect

    Keicher, D.M.; Romero, J.A.; Atwood, C.L.; Griffith, M.L.; Jeantette, F.P.; Harwell, L.D.; Greene, D.L.; Smugeresky, J.E.

    1996-12-31

    Sandia National Laboratories is developing a technology called Laser Engineered Net Shaping{trademark} (LENS{trademark}). This process allows complex 3-dimensional solid metallic objects to be directly fabricated for a CAD solid model. Experiments performed demonstrate that complex alloys such as Inconel{trademark} 625 and ANSI stainless steel alloy 316 can be used in the LENS{trademark} process to produce solid metallic-shapes. In fact, the fabricated structures exhibit grain growth across the deposition layer boundaries. Mechanical testing data of deposited 316 stainless steel material indicates that the deposited material strength and elongation are greater than that reported for annealed 316 stainless steel. Electron microprobe analysis of the deposited Inconel{trademark} 625 material shows no compositional degradation of the 625 alloy and that 100% dense structures can be obtained using this technique. High speed imaging used to acquire process data during experimentation shows that the powder particle size range can significantly affect the stability, and subsequently, the performance of the powder deposition process. Finally, dimensional studies suggest that dimensional accuracy to {+-} 0.002 inches (in the horizontal direction) can be maintained.

  17. Process for making silver metal filaments

    DOEpatents

    Bamberger, Carlos E.

    1997-01-01

    A process for making silver metal particles from silver salt particles having the same morphology. Precursor silver salt particles selected from the group consisting of silver acetate and silver sulfide having a selected morphology are contained in a reactor vessel having means for supporting the particles in an air suspension to prevent the agglomeration of the particles. Air is flowed through the reactor vessel at a flow rate sufficient to suspend the particles in the reactor vessel. The suspended precursor silver salt particles are heated to a processing temperature and at a heating rate below which the physical deterioration of the suspended precursor silver salt particles takes place. The suspended precursor silver salt particles are maintained at the processing temperature for a period of time sufficient to convert the particles into silver metal particles having the same morphology as the precursor silver salt particles.

  18. Process for making silver metal filaments

    SciTech Connect

    Bamberger, C.E.

    1997-05-06

    A process is disclosed for making silver metal particles from silver salt particles having the same morphology. Precursor silver salt particles selected from the group consisting of silver acetate and silver sulfide having a selected morphology are contained in a reactor vessel having means for supporting the particles in an air suspension to prevent the agglomeration of the particles. Air is flowed through the reactor vessel at a flow rate sufficient to suspend the particles in the reactor vessel. The suspended precursor silver salt particles are heated to a processing temperature and at a heating rate below which the physical deterioration of the suspended precursor silver salt particles takes place. The suspended precursor silver salt particles are maintained at the processing temperature for a period of time sufficient to convert the particles into silver metal particles having the same morphology as the precursor silver salt particles. 1 fig.

  19. Intelligent processing for metal matrix composites

    NASA Astrophysics Data System (ADS)

    Backman, D. G.; Russell, E. S.; Wei, D. Y.; Pang, Y.

    Intelligent processing of materials (IPM) is a powerful processing concept which requires integration of process knowledge, analytical models, process sensors, and expert system based control technology. An IPM system to manufacture metal matrix composites (MMC) using inductively coupled plasma deposition is under development. Process knowledge is contained in a reduced-order process simulator, consisting of thermal, fluid flow, solid mechanics, and material kinetics models. A working deposit thermal model has been developed, while the solid mechanics and material kinetics models are under development. Future directions for IPM development are discussed, including integration with related MMC processing operations, and establishment of a control system in which expert system based control is used to replicate operator decision-making.

  20. Effects of substrate preheating on the thin-wall part built by laser metal deposition shaping

    NASA Astrophysics Data System (ADS)

    Zhang, Kai; Wang, Shijie; Liu, Weijun; Long, Risheng

    2014-10-01

    Laser metal deposition shaping (LMDS) is a state-of-the-art technology that combines rapid prototyping and laser processing. There are many factors affecting the quality, precision, microstructure and performance of the LMDS-deposited parts. Among these factors, substrate preheating is a significant one because it can change the heat history of the LMDS process. Preheating is generally adopted to reduce the residual stresses and the risk of thermal distortion and cracking. However, it changes the heat transfer conditions and affects the final microstructure and properties. In this work a numerical simulation model was established to analyze the heat transfer characteristics between deposited material and substrate, the influence rules of substrate preheating on the thermal behavior during LMDS, and the distribution characters of temperature and stress field. And then, the experimental methods were used to evaluate the effects of substrate preheating on the surface quality, microstructure, composition, hardness distribution, and mechanical properties of as-built thin-wall parts. The experimental results primarily agree with the theoretical analysis and numerical model, which indicates that in terms of the varied thermo-mechanical coupled field, the investigated microstructure and properties of formed components depend considerably on the initial temperature of the substrate, so the LMDS process can be effectively adjusted and controlled by means of substrate preheating.

  1. Solidification front shape of the molten metal in a thermally thin cylinder

    NASA Astrophysics Data System (ADS)

    Tsun, I. M.

    2013-02-01

    Reported data are reviewed briefly. When a molten metal is extruded to produce a wire directly from the melt, a capillary stream 0.2-3 mm in diameter is directed into a cooling medium so that external heat exchange ensures faster solidification of the metal as compared to capillary disintegration of the stream into drops. The following two assumptions regarding the shape of the solidification front exist: a planar solidification front normal to the axis and a curved axisymmetric front surface. Both assumptions are considered. The assumption of a curved axisymmetric solidification front surface of the molten metal in a cylinder is shown to be more realistic.

  2. Theoretical characteristics of optical polarizing films using oblique metal island films with distributed island shape

    NASA Astrophysics Data System (ADS)

    Baba, Kazutaka; Kakinuma, Yu

    2008-02-01

    An oblique metal island (OMI) film is composed of prolate metal nanoclusters inclining to one side. The OMI film has large optical anisotropy as the resonance wavelengths for the polarization along the shorter and longer axes of the prolate metal nanoclusters are different from each other. Therefore, the multiplayer of the OMI layers and thin glass layer could be used as an optical polarizing film. In previous works, we have investigated the optical polarizing films using ideal OMI films with uniform aspect ratio of islands for simplification. However, in the OMI films fabricated by using a conventional vacuum evaporation system, the aspect ratio is not uniform. In this paper, we describe the optical polarizing film using the OMI films with distributed island shape. We have calculated the optical characteristics of the OMI films with distributed island shape by assuming that the distribution of aspect ratio of islands is expressed by use of the log-normal function. As the variance of aspect ratio is large, the resonance characteristics become broad. Therefore, it seems that the OMI films with distributed island shape are useful for the wideband optical polarizing films for visible region. By using the OMI films with distributed island shape, we have designed wideband optical polarizing films for 400 - 500 nm by using aluminum and for 620 - 760 nm by using silver as metals. The extinction ratios of designed optical polarizing films are greater than 20 dB.

  3. Process for forming shaped group III-V semiconductor nanocrystals, and product formed using process

    DOEpatents

    Alivisatos, A. Paul; Peng, Xiaogang; Manna, Liberato

    2001-01-01

    A process for the formation of shaped Group III-V semiconductor nanocrystals comprises contacting the semiconductor nanocrystal precursors with a liquid media comprising a binary mixture of phosphorus-containing organic surfactants capable of promoting the growth of either spherical semiconductor nanocrystals or rod-like semiconductor nanocrystals, whereby the shape of the semiconductor nanocrystals formed in said binary mixture of surfactants is controlled by adjusting the ratio of the surfactants in the binary mixture.

  4. Process for forming shaped group II-VI semiconductor nanocrystals, and product formed using process

    DOEpatents

    Alivisatos, A. Paul; Peng, Xiaogang; Manna, Liberato

    2001-01-01

    A process for the formation of shaped Group II-VI semiconductor nanocrystals comprises contacting the semiconductor nanocrystal precursors with a liquid media comprising a binary mixture of phosphorus-containing organic surfactants capable of promoting the growth of either spherical semiconductor nanocrystals or rod-like semiconductor nanocrystals, whereby the shape of the semiconductor nanocrystals formed in said binary mixture of surfactants is controlled by adjusting the ratio of the surfactants in the binary mixture.

  5. PROCESS OF ELECTROPLATING METALS WITH ALUMINUM

    DOEpatents

    Schickner, W.C.

    1960-04-26

    A process of electroplating aluminum on metals from a nonaqueous bath and a novel method of pretreating or conditioning the metal prior to electrodeposition of the aluminum are given. The process of this invention, as applied by way of example to the plating of uranium, comprises the steps of plating the uranium with the barrier inetal, immersing the barrier-coated uranium in fatty acid, and electrolyzing a water-free diethyl ether solution of aluminum chloride and lithium hydride while making the uranium the cathode until an aluminum deposit of the desired thickness has been formed. According to another preferred embodiment the barrier-coated uranium is immersed in an isopropyl alcohol solution of sterato chromic chloride prior to the fatty acid treatment of this invention.

  6. Well-faceted noble-metal nanocrystals with nonconvex polyhedral shapes.

    PubMed

    Chen, Qiaoli; Jia, Yanyan; Xie, Shuifen; Xie, Zhaoxiong

    2016-06-01

    Precise engineering of noble-metal nanocrystals (NCs) is not only an important fundamental research topic, but also has great realistic significance in improving their performances required by the poor reserve and high cost of noble metals. Well-faceted noble-metal NCs with nonconvex polyhedral shapes could be promising candidates to optimize their performance and thus minimize their usage, as they may integrate a well-defined surface structure and a large surface area together, enabling them to have outstanding performance and high efficiency of atomic utilization. Moreover, undesirable aggregation and ripening phenomena could be avoided. This review provides a comprehensive summary of the unique characteristics and corresponding models of well-faceted nonconvex polyhedral noble-metal NCs by classifying the cases into four distinct types, namely the concave polyhedral structure, excavated polyhedral structure, branched structure and nanocage structure, respectively. Due to the complexity of nonconvex morphologies and the thermodynamic antipathy for the growth of nonconvex shaped NCs, we firstly demonstrate the structure characterization and synthetic methodology in detail. Subsequently, typical applications in electrocatalysis and plasmonic fields are presented to demonstrate the unique surface and morphological effects generated from the well-faceted nonconvex NCs. To promote further development in this field, the perspectives and challenges concerning well-faceted noble-metal NCs with nonconvex shapes are put forward in the end. PMID:27086861

  7. DNA Shape versus Sequence Variations in the Protein Binding Process.

    PubMed

    Chen, Chuanying; Pettitt, B Montgomery

    2016-02-01

    The binding process of a protein with a DNA involves three stages: approach, encounter, and association. It has been known that the complexation of protein and DNA involves mutual conformational changes, especially for a specific sequence association. However, it is still unclear how the conformation and the information in the DNA sequences affects the binding process. What is the extent to which the DNA structure adopted in the complex is induced by protein binding, or is instead intrinsic to the DNA sequence? In this study, we used the multiscale simulation method to explore the binding process of a protein with DNA in terms of DNA sequence, conformation, and interactions. We found that in the approach stage the protein can bind both the major and minor groove of the DNA, but uses different features to locate the binding site. The intrinsic conformational properties of the DNA play a significant role in this binding stage. By comparing the specific DNA with the nonspecific in unbound, intermediate, and associated states, we found that for a specific DNA sequence, ∼40% of the bending in the association forms is intrinsic and that ∼60% is induced by the protein. The protein does not induce appreciable bending of nonspecific DNA. In addition, we proposed that the DNA shape variations induced by protein binding are required in the early stage of the binding process, so that the protein is able to approach, encounter, and form an intermediate at the correct site on DNA. PMID:26840719

  8. Near-Net-Shape Production of Hollow Titanium Alloy Components via Electrochemical Reduction of Metal Oxide Precursors in Molten Salts

    NASA Astrophysics Data System (ADS)

    Hu, Di; Xiao, Wei; Chen, George Z.

    2013-04-01

    Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 °C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-6Al-4V components were typically below 2000 ppm. The maximum compressive stress and modulus of electrolytic products obtained in this work were approximately 243 MPa and 14 GPa, respectively, matching with the requirement for medical implants. Further research directions are discussed for mechanical improvement of the products via densification during or after electrolysis. This simple, fast, and energy-efficient near-net-shape manufacturing method could allow titanium alloy components with desired geometries to be prepared directly from a mixture of metal oxides, promising an innovative technology for the low-cost production of titanium alloy components.

  9. Reduction of metal oxides through mechanochemical processing

    DOEpatents

    Froes, Francis H.; Eranezhuth, Baburaj G.; Senkov, Oleg N.

    2000-01-01

    The low temperature reduction of a metal oxide using mechanochemical processing techniques. The reduction reactions are induced mechanically by milling the reactants. In one embodiment of the invention, titanium oxide TiO.sub.2 is milled with CaH.sub.2 to produce TiH.sub.2. Low temperature heat treating, in the range of 400.degree. C. to 700.degree. C., can be used to remove the hydrogen in the titanium hydride.

  10. Architectural design of heterogeneous metallic nanocrystals--principles and processes.

    PubMed

    Yu, Yue; Zhang, Qingbo; Yao, Qiaofeng; Xie, Jianping; Lee, Jim Yang

    2014-12-16

    CONSPECTUS: Heterogeneous metal nanocrystals (HMNCs) are a natural extension of simple metal nanocrystals (NCs), but as a research topic, they have been much less explored until recently. HMNCs are formed by integrating metal NCs of different compositions into a common entity, similar to the way atoms are bonded to form molecules. HMNCs can be built to exhibit an unprecedented architectural diversity and complexity by programming the arrangement of the NC building blocks ("unit NCs"). The architectural engineering of HMNCs involves the design and fabrication of the architecture-determining elements (ADEs), i.e., unit NCs with precise control of shape and size, and their relative positions in the design. Similar to molecular engineering, where structural diversity is used to create more property variations for application explorations, the architectural engineering of HMNCs can similarly increase the utility of metal NCs by offering a suite of properties to support multifunctionality in applications. The architectural engineering of HMNCs calls for processes and operations that can execute the design. Some enabling technologies already exist in the form of classical micro- and macroscale fabrication techniques, such as masking and etching. These processes, when used singly or in combination, are fully capable of fabricating nanoscopic objects. What is needed is a detailed understanding of the engineering control of ADEs and the translation of these principles into actual processes. For simplicity of execution, these processes should be integrated into a common reaction system and yet retain independence of control. The key to architectural diversity is therefore the independent controllability of each ADE in the design blueprint. The right chemical tools must be applied under the right circumstances in order to achieve the desired outcome. In this Account, after a short illustration of the infinite possibility of combining different ADEs to create HMNC design

  11. Solar Convective Furnace for Metals Processing

    NASA Astrophysics Data System (ADS)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  12. Using the Laser Engineered Net Shaping (LENS{trademark}) process to produce complex components from a CAD solid model

    SciTech Connect

    Smugeresky, J.E.; Keicher, D.M.; Romero, J.A.; Griffith, M.L.; Harwell, L.D.

    1997-08-01

    The Laser Engineered Net Shaping (LENS{trademark}) process, currently under development, has demonstrated the capability to produce near-net shape, fully dense metallic parts with reasonably complex geometrical features directly from a Computer-Aided Design (CAD) solid model. Using a highly localized laser beam, metal powders are used to produce very fine grain high strength structures. Results to date show that excellent mechanical properties can be achieved in alloys such as 316 stainless steel and Inconel 625. Significant increases in yield strength have been achieved with no loss in ductility. The current approach lends itself to produce components with a dimensional accuracy of {+-} 0.002 inches in the deposition plane and {+-} 0.015 inches in the growth direction. These results suggest that the LENS{trademark} process will provide a viable means for direct fabrication of metallic hardware.

  13. Investigation of Solidification in the Laser Engineered Net shaping (LENS) Process

    SciTech Connect

    Ensz, Mark; Griffith, Michelle; Hofmeister, William; Philliber, Joel A.; Smugeresky, John; Wert, Melissa

    1999-06-18

    The Laser Engineered Net Shaping (LENSm) process is a laser assisted, direct metal manufacturing process under development at Sandia National Laboratories. The process incorporates features from stereo lithography and laser surfacing, using CAD file cross-sections to control the forming process. Powder metal particles (less than 150 micrometers) are delivered in a gas stream into the focus of a NdYAG laser to form a molten pool. The part is then driven on an x/y stage to generate a three-dimensional part by layer wise, additive processing. In an effort to understand the thermal behavior of the LENS process, in-situ high-speed thermal imaging has been coupled with microstructural analysis and finite element modeling. Cooling of the melt is accomplished primarily by conduction of heat through the part and substrate, and depending on the substrate temperature and laser input energy, cooling rates can be varied from 10² to 10³ K s-l. This flexibility allows control of the microstructure and properties in the part. The experiments reported herein were conducted on 316 stainless steel, using two different particle size distributions with two different average particle sizes. Thermal images of the molten pool were analyzed to determine temperature gradients and cooling rates in the vicinity of the molten pool, and this information was correlated to the microstructure and properties of the part. Some preliminary finite element modeling of the LENS process is also presented.

  14. Investigation of Solidification in the Laser Engineered Net shaping (LENS) Process

    SciTech Connect

    Ensz, Mark; Griffith, Michelle; Hofmeister, William; Philliber, Joel A.; Smugeresky, John; Wert, Melissa.

    1999-06-18

    The Laser Engineered Net Shaping (LENSm) process is a laser assisted, direct metal manufacturing process under development at Sandia National Laboratories. The process incorporates features from stereo lithography and laser surfacing, using CAD file cross-sections to control the forming process. Powder metal particles (less than 150 micrometers) are delivered in a gas stream into the focus of a NdYAG laser to form a molten pool. The part is then driven on an x/y stage to generate a three-dimensional part by layer wise, additive processing. In an effort to understand the thermal behavior of the LENS process, in-situ high-speed thermal imaging has been coupled with microstructural analysis and finite element modeling. Cooling of the melt is accomplished primarily by conduction of heat through the part and substrate, and depending on the substrate temperature and laser input energy, cooling rates can be varied from 10 sup2; to 10 sup3; K s-l. This flexibility allows control of the microstructure and properties in the part. The experiments reported herein were conducted on 316 stainless steel, using two different particle size distributions with two different average particle sizes. Thermal images of the molten pool were analyzed to determine temperature gradients and cooling rates in the vicinity of the molten pool, and this information was correlated to the microstructure and properties of the part. Some preliminary finite element modeling of the LENS process is also presented.

  15. Dimensional Stability of Complex Shapes Manufactured by the VARTM Process

    NASA Technical Reports Server (NTRS)

    Hubert, Pascal; Grimsley, Brian W.; Cano, Roberto J.; Pipes, R. Byron

    2002-01-01

    The vacuum assisted resin transfer molding (VARTM) process is a cost effective, innovative method that is being considered for manufacture of large aircraft-quality components where high mechanical properties and dimensional tolerance are essential. In the present work, carbon fiber SAERTEX fabric/SI-ZG-5A epoxy resin C-shaped laminates were manufactured by VARTM using different cure cycles followed by the same post-cure cycle. The final part thickness was uniform except at the corner were thinning was observed. The cure cycle selected is shown to significantly affect the part spring-in and a long cycle at 66 C followed by a 178 C post-cure produced a part with negligible spring-in.

  16. Metal containing material processing on coater/developer system

    NASA Astrophysics Data System (ADS)

    Kawakami, Shinichiro; Mizunoura, Hiroshi; Matsunaga, Koichi; Hontake, Koichi; Nakamura, Hiroshi; Shimura, Satoru; Enomoto, Masashi

    2016-03-01

    Challenges of processing metal containing materials need to be addressed in order apply this technology to Behavior of metal containing materials on coater/developer processing including coating process, developer process and tool metal contamination is studied using CLEAN TRACKTM LITHIUS ProTM Z (Tokyo Electron Limited). Through this work, coating uniformity and coating film defectivity were studied. Metal containing material performance was comparable to conventional materials. Especially, new dispense system (NDS) demonstrated up to 80% reduction in coating defect for metal containing materials. As for processed wafer metal contamination, coated wafer metal contamination achieved less than 1.0E10 atoms/cm2 with 3 materials. After develop metal contamination also achieved less than 1.0E10 atoms/cm2 with 2 materials. Furthermore, through the metal defect study, metal residues and metal contamination were reduced by developer rinse optimization.

  17. Native language shapes automatic neural processing of speech.

    PubMed

    Intartaglia, Bastien; White-Schwoch, Travis; Meunier, Christine; Roman, Stéphane; Kraus, Nina; Schön, Daniele

    2016-08-01

    The development of the phoneme inventory is driven by the acoustic-phonetic properties of one's native language. Neural representation of speech is known to be shaped by language experience, as indexed by cortical responses, and recent studies suggest that subcortical processing also exhibits this attunement to native language. However, most work to date has focused on the differences between tonal and non-tonal languages that use pitch variations to convey phonemic categories. The aim of this cross-language study is to determine whether subcortical encoding of speech sounds is sensitive to language experience by comparing native speakers of two non-tonal languages (French and English). We hypothesized that neural representations would be more robust and fine-grained for speech sounds that belong to the native phonemic inventory of the listener, and especially for the dimensions that are phonetically relevant to the listener such as high frequency components. We recorded neural responses of American English and French native speakers, listening to natural syllables of both languages. Results showed that, independently of the stimulus, American participants exhibited greater neural representation of the fundamental frequency compared to French participants, consistent with the importance of the fundamental frequency to convey stress patterns in English. Furthermore, participants showed more robust encoding and more precise spectral representations of the first formant when listening to the syllable of their native language as compared to non-native language. These results align with the hypothesis that language experience shapes sensory processing of speech and that this plasticity occurs as a function of what is meaningful to a listener. PMID:27263123

  18. Metal Bromide Controlled Interfacial Aromatization Reaction for Shape-Selective Synthesis of Palladium Nanostructures with Efficient Catalytic Performances.

    PubMed

    Dutta, Soumen; Ray, Chaiti; Roy, Anindita; Sahoo, Ramkrishna; Pal, Tarasankar

    2016-07-11

    Herein, the effect of diverse metal bromides for the shape evolution of palladium nanostructures (Pd NS) has been demonstrated. Aromaticity-driven reduction of bromopalladate(II) is optimized to reproducibly obtain different Pd NS at the water/organic layer interface. In this soft interfacial strategy, a redox potential driven reaction has been performed, forming the thermodynamically more stable (>10(4) -fold) PdBr4 (2-) precursor from PdCl4 (2-) by adding extra metal bromides. In the process, the reductant, Hantzsch dihydropyridine ester (DHPE), is aromatized. Interestingly, alkali metal bromides devoid of coordination propensity exclusively evolve Pd nanowires (Pd NWs), whereas in the case of transition metal bromides the metal ions engage the 'N' donor of DHPE at the interface, making the redox reaction sluggish. Hence, controlled Pd nanoparticles growth is observed, which evolves Pd broccolis (Pd NBRs) and Pd nanorods (Pd NRs) at the interface in the presence of NiBr2 and CuBr2 , respectively, in the aqueous solution. Thus, the effect of diverse metal bromides in the reaction mixture for tailor-made growth of the various Pd NS is reported. Among the as-synthesized materials, the Pd NWs stand to be superior catalysts and their efficiency is almost 6 and 2.5 times higher than commercial 20 % Pd/C in the electrooxidation of ethanol and Cr(VI) reduction reaction by formic acid, respectively. PMID:27294801

  19. Direct selective laser sintering of high performance metals: Machine design, process development and process control

    NASA Astrophysics Data System (ADS)

    Das, Suman

    1998-11-01

    This dissertation describes the development of an advanced manufacturing technology known as Direct Selective Laser Sintering (Direct SLS). Direct SLS is a laser based rapid manufacturing technology that enables production of functional, fully dense, metal and cermet components via the direct, layerwise consolidation of constituent powders. Specifically, this dissertation focuses on a new, hybrid net shape manufacturing technique known as Selective Laser Sintering/Hot Isostatic Pressing (SLS/HIP). The objective of research presented in this dissertation was to establish the fundamental machine technology and processing science to enable direct SLS fabrication of metal components composed of high performance, high temperature metals and alloys. Several processing requirements differentiate direct SLS of metals from SLS of polymers or polymer coated powders. Perhaps the most important distinguishing characteristic is the regime of high temperatures involved in direct SLS of metals. Biasing the temperature of the feedstock powder via radiant preheat prior to and during SLS processing was shown to be beneficial. Preheating the powder significantly influenced the flow and wetting characteristics of the melt. During this work, it was conclusively established that powder cleanliness is of paramount importance for successful layerwise consolidation of metal powders by direct SLS. Sequential trials were conducted to establish optimal bake-out and degas cycles under high vacuum. These cycles agreed well with established practices in the powder metallurgy industry. A study of some of the important transport mechanisms in direct SLS of metals was undertaken to obtain a fundamental understanding of the underlying process physics. This study not only provides an explanation of phenomena observed during SLS processing of a variety of metallic materials but also helps in developing selection schemes for those materials that are most amenable to direct SLS processing. The

  20. Liquid metals as ultra-stretchable, soft, and shape reconfigurable conductors

    NASA Astrophysics Data System (ADS)

    Eaker, Collin B.; Dickey, Michael D.

    2015-05-01

    Conventional, rigid materials remain the key building blocks of most modern electronic devices, but they are limited in their ability to conform to curvilinear surfaces. It is possible to make electronic components that are flexible and in some cases stretchable by utilizing thin films, engineered geometries, or inherently soft and stretchable materials that maintain their function during deformation. Here, we describe the properties and applications of a micromoldable liquid metal that can form conductive components that are ultra-stretchable, soft, and shape-reconfigurable. This liquid metal is a gallium-based alloy with low viscosity and high conductivity. The metal develops spontaneously a thin, passivating oxide layer on the surface that allows the metal to be molded into non-spherical shapes, including films and wires, and patterned by direct-write techniques or microfluidic injection. Furthermore, unlike mercury, the liquid metal has low toxicity and negligible vapor pressure. This paper discusses the mechanical and electrical properties of the metal in the context of electronics, and discusses how the properties of the oxide layer have been exploited for new patterning techniques that enable soft, stretchable and reconfigurable devices.

  1. Process for recovering metals from solution utilizing metalloprotein affinity chromatography

    SciTech Connect

    Spears, D.R.; Vincent, J.B.

    1993-11-29

    The invention relates generally to a process for recovering metals from an aqueous metal-bearing solution and, more particularly, to a process which utilizes metalloproteins immobilized on an insoluble support to remove metal ions such as the main group, transition, lanthanide, and actinide ions from the aqueous metal-ion bearing solution.

  2. Micro-milling process improvement using an agile pulse-shaping fiber laser

    NASA Astrophysics Data System (ADS)

    Gay, David; Cournoyer, Alain; Deladurantaye, Pascal; Briand, Martin; Roy, Vincent; Labranche, Bruno; Levesque, Marc; Taillon, Y.

    2009-06-01

    We demonstrate the usefulness of INO's pulse-shaping fiber laser platform to rapidly develop complex laser micromachining processes. The versatility of such laser sources allows for straightforward control of the emitting energy envelop on the nanosecond timescale to create multi-amplitude level pulses and/or multi-pulse regimes. The pulses are amplified in an amplifier chain in a MOPA configuration that delivers output energy per pulse up to 60 μJ at 1064 nm at a repetition rate of 200 kHz with excellent beam quality (M2 < 1.1) and narrow line widths suitable for efficient frequency conversion. Also, their pulse-on-demand and pulse-to-pulse shape selection capability at high repetition rates makes those agile laser sources suitable for the implementation of high-throughput complex laser processing. Micro-milling experiments were carried out on two metals, aluminum and stainless steel, having very different thermal properties. For aluminum, our results show that the material removal efficiency depends strongly on the pulse shape, especially near the ablation threshold, and can be maximized to develop efficient laser micro-milling processes. But, the material removal efficiency is not always correlated with a good surface quality. However, the roughness of the milled surface can be improved by removing a few layers of material using another type of pulse shape. The agility of INO's fiber laser enables the implementation of a fast laser process including two steps employing different pulse characteristics for maximizing the material removal rate and obtaining a good surface quality at the same time. A comparison of material removal efficiency with stainless steel, well known to be difficult to mill on the micron scale, is also presented.

  3. Shape-Controlled Synthesis of Colloidal Metal Nanocrystals: Thermodynamic versus Kinetic Products.

    PubMed

    Xia, Younan; Xia, Xiaohu; Peng, Hsin-Chieh

    2015-07-01

    This Perspective provides a contemporary understanding of the shape evolution of colloidal metal nanocrystals under thermodynamically and kinetically controlled conditions. It has been extremely challenging to investigate this subject in the setting of one-pot synthesis because both the type and number of seeds involved would be changed whenever the experimental conditions are altered, making it essentially impossible to draw conclusions when comparing the outcomes of two syntheses conducted under different conditions. Because of the uncertainty about seeds, most of the mechanistic insights reported in literature for one-pot syntheses of metal nanocrystals with different shapes are either incomplete or ambiguous, and some of them might be misleading or even wrong. Recently, with the use of well-defined seeds for such syntheses, it became possible to separate growth from nucleation and therefore investigate the explicit role(s) played by a specific thermodynamic or kinetic parameter in directing the evolution of colloidal metal nanocrystals into a specific shape. Starting from single-crystal seeds enclosed by a mix of {100}, {111}, and {110} facets, for example, one can obtain colloidal nanocrystals with diversified shapes by adjusting various thermodynamic or kinetic parameters. The mechanistic insights learnt from these studies can also be extended to account for the products of conventional one-pot syntheses that involve self-nucleation only. The knowledge can be further applied to many other types of seeds with twin defects or stacking faults, making it an exciting time to design and synthesize colloidal metal nanocrystals with the shapes sought for a variety of fundamental studies and technologically important applications. PMID:26020837

  4. Solid State Processing of Bulk Metallic Glasses

    NASA Astrophysics Data System (ADS)

    Eckert, Jurgen

    1998-03-01

    Glasses are generally produced from the undercooled liquid state by rapid quenching methods or quasi-statically at slow cooling by the effective control of heterogeneous nucleation. For metallic systems, the latter method has recently led to the development of multicomponent metallic glasses with large glass forming ability and a wide supercooled liquid region before crystallization. Large-scale bulk samples can now be produced by conventional casting techniques. These materials exhibit advanced engineering properties such as excellent wear behavior, almost theoretical strength and good corrosion resistance, and are highly processable at temperatures above the glass transition temperature. As an alternative to quenching or casting techniques, glass formation can also be achieved by solid state processing without passing through the liquid state. Therefore, mechanical alloying as a special form of solid state reaction technique and subsequent consolidation of the resulting powders above the glass transition temperature can be used to prepare bulk metallic glasses through the powder metallurgy route. This paper surveys results of studies regarding the factors governing glass formation by solid state processing. The thermal stability of mechanically alloyed powders is compared with data for melt quenched samples, showing that basically the same glassy state can be reached approaching it from the liquid or the solid state. Special emphasis is given to the glass forming ranges achievable by the different techniques, and to preparation of nanostructured composite materials based on glassy alloys. The results are discussed with respect to the influence of processing conditions, impurity effects and heterogeneous nucleation of crystalline phases. Examples for consolidated bulk samples from mechanically alloyed powders are presented and compared with data for cast bulk specimens.

  5. Realization of multifunctional shape-memory ferromagnets in all-d-metal Heusler phases

    SciTech Connect

    Wei, Z. Y.; Liu, E. K. Chen, J. H.; Xi, X. K.; Zhang, H. W.; Wang, W. H.; Wu, G. H.; Li, Y.; Liu, G. D.; Luo, H. Z.

    2015-07-13

    Heusler ferromagnetic shape-memory alloys (FSMAs) normally consist of transition-group d-metals and main-group p-elements. Here, we report the realization of FSMAs in Heusler phases that completely consist of d metals. By introducing the d-metal Ti into NiMn alloys, cubic B2-type Heusler phase is obtained and the martensitic transformation temperature is decreased efficiently. Strong ferromagnetism is established by further doping Co atoms into the B2-type antiferromagnetic Ni-Mn-Ti austenite. Based on the magnetic-field-induced martensitic transformations, collective multifunctional properties are observed in Ni(Co)-Mn-Ti alloys. The d metals not only facilitate the formation of B2-type Heusler phases but also establish strong ferromagnetic coupling and offer the possibility to tune the martensitic transformation.

  6. Invariant visual object recognition and shape processing in rats

    PubMed Central

    Zoccolan, Davide

    2015-01-01

    Invariant visual object recognition is the ability to recognize visual objects despite the vastly different images that each object can project onto the retina during natural vision, depending on its position and size within the visual field, its orientation relative to the viewer, etc. Achieving invariant recognition represents such a formidable computational challenge that is often assumed to be a unique hallmark of primate vision. Historically, this has limited the invasive investigation of its neuronal underpinnings to monkey studies, in spite of the narrow range of experimental approaches that these animal models allow. Meanwhile, rodents have been largely neglected as models of object vision, because of the widespread belief that they are incapable of advanced visual processing. However, the powerful array of experimental tools that have been developed to dissect neuronal circuits in rodents has made these species very attractive to vision scientists too, promoting a new tide of studies that have started to systematically explore visual functions in rats and mice. Rats, in particular, have been the subjects of several behavioral studies, aimed at assessing how advanced object recognition and shape processing is in this species. Here, I review these recent investigations, as well as earlier studies of rat pattern vision, to provide an historical overview and a critical summary of the status of the knowledge about rat object vision. The picture emerging from this survey is very encouraging with regard to the possibility of using rats as complementary models to monkeys in the study of higher-level vision. PMID:25561421

  7. Arithmetic processing in the brain shaped by cultures

    PubMed Central

    Tang, Yiyuan; Zhang, Wutian; Chen, Kewei; Feng, Shigang; Ji, Ye; Shen, Junxian; Reiman, Eric M.; Liu, Yijun

    2006-01-01

    The universal use of Arabic numbers in mathematics raises a question whether these digits are processed the same way in people speaking various languages, such as Chinese and English, which reflect differences in Eastern and Western cultures. Using functional MRI, we demonstrated a differential cortical representation of numbers between native Chinese and English speakers. Contrasting to native English speakers, who largely employ a language process that relies on the left perisylvian cortices for mental calculation such as a simple addition task, native Chinese speakers, instead, engage a visuo-premotor association network for the same task. Whereas in both groups the inferior parietal cortex was activated by a task for numerical quantity comparison, functional MRI connectivity analyses revealed a functional distinction between Chinese and English groups among the brain networks involved in the task. Our results further indicate that the different biological encoding of numbers may be shaped by visual reading experience during language acquisition and other cultural factors such as mathematics learning strategies and education systems, which cannot be explained completely by the differences in languages per se. PMID:16815966

  8. A Processable Shape Memory Polymer System for Biomedical Applications.

    PubMed

    Hearon, Keith; Wierzbicki, Mark A; Nash, Landon D; Landsman, Todd L; Laramy, Christine; Lonnecker, Alexander T; Gibbons, Michael C; Ur, Sarah; Cardinal, Kristen O; Wilson, Thomas S; Wooley, Karen L; Maitland, Duncan J

    2015-06-24

    Polyurethane shape memory polymers (SMPs) with tunable thermomechanical properties and advanced processing capabilities are synthesized, characterized, and implemented in the design of a microactuator medical device prototype. The ability to manipulate glass transition temperature (Tg ) and crosslink density in low-molecular weight aliphatic thermoplastic polyurethane SMPs is demonstrated using a synthetic approach that employs UV catalyzed thiol-ene "click" reactions to achieve postpolymerization crosslinking. Polyurethanes containing varying C=C functionalization are synthesized, solution blended with polythiol crosslinking agents and photoinitiator and subjected to UV irradiation, and the effects of number of synthetic parameters on crosslink density are reported. Thermomechanical properties are highly tunable, including glass transitions tailorable between 30 and 105 °C and rubbery moduli tailorable between 0.4 and 20 MPa. This new SMP system exhibits high toughness for many formulations, especially in the case of low crosslink density materials, for which toughness exceeds 90 MJ m(-3) at select straining temperatures. To demonstrate the advanced processing capability and synthetic versatility of this new SMP system, a laser-actuated SMP microgripper device for minimally invasive delivery of endovascular devices is fabricated, shown to exhibit an average gripping force of 1.43 ± 0.37 N and successfully deployed in an in vitro experimental setup under simulated physiological conditions. PMID:25925212

  9. Computer-aided analysis and design of the shape rolling process for producing turbine engine airfoils

    NASA Technical Reports Server (NTRS)

    Lahoti, G. D.; Akgerman, N.; Altan, T.

    1978-01-01

    Mild steel (AISI 1018) was selected as model cold-rolling material and Ti-6Al-4V and INCONEL 718 were selected as typical hot-rolling and cold-rolling alloys, respectively. The flow stress and workability of these alloys were characterized and friction factor at the roll/workpiece interface was determined at their respective working conditions by conducting ring tests. Computer-aided mathematical models for predicting metal flow and stresses, and for simulating the shape-rolling process were developed. These models utilize the upper-bound and the slab methods of analysis, and are capable of predicting the lateral spread, roll-separating force, roll torque and local stresses, strains and strain rates. This computer-aided design (CAD) system is also capable of simulating the actual rolling process and thereby designing roll-pass schedule in rolling of an airfoil or similar shape. The predictions from the CAD system were verified with respect to cold rolling of mild steel plates. The system is being applied to cold and hot isothermal rolling of an airfoil shape, and will be verified with respect to laboratory experiments under controlled conditions.

  10. Sol-gel processing of metal sulfides

    NASA Astrophysics Data System (ADS)

    Stanic, Vesha

    Metal sulfides were synthesised via a sol-gel process using various metal alkoxides and hydrogen sulfide in toluene. Colloidal gels were prepared from germanium ethoxide, germanium isopropoxide, zinc tert-butoxide and tungsten (VI) ethoxide, whereas colloidal powder was produced from tungsten (V) dichloride ethoxide. Special precautions were necessary to protect the reaction mixture from water contamination which produced metal oxides. Results indicated that the main source of water is the hydrogen sulfide gas. In addition, synthesis of metal sulfides from a mixture of metal oxide and sulfide was demonstrated by the example of monoclinic germanium disulfide. It was produced by reaction of the sol-gel product with sulfur. Heat treatment of the sol-gel product and sulfur yielded single phase GeSsb2. The sol-gel prepared materials and their heat treated products were characterized by various methods. A chemical kinetics study of the functional groups -OR, -SH and Ssp{2-} was carried out for the sol-gel processing of GeSsb2 from of hydrogen sulfide and two different alkoxides, germanium ethoxide and germanium isopropoxide. The study was performed for different concentrations of precursors at different molar ratios and temperatures. The results indicate that the proposed reaction mechanism was simplified under appropriate reaction conditions. Experimentally determined rate constants of thiolysis and condensations demonstrate that thiolysis is slow and that condensations are fast steps, regardless of the studied reaction conditions. A study of the temperature effect on the reaction rate constant shows that it increases with temperature in accord with both Arrhenius law and transition-state theory. Activation energies, Esba, and activation parameters DeltaSsp{ddagger}, DeltaHsp{ddagger} and DeltaGsp{ddagger}, were determined for thiolysis and condensation reactions. The potentiometric tiration method was used for quantitative determination of germanium sulfide and

  11. Microwave and camera sensor fusion for the shape extraction of metallic 3D space objects

    NASA Technical Reports Server (NTRS)

    Shaw, Scott W.; Defigueiredo, Rui J. P.; Krishen, Kumar

    1989-01-01

    The vacuum of space presents special problems for optical image sensors. Metallic objects in this environment can produce intense specular reflections and deep shadows. By combining the polarized RCS with an incomplete camera image, it has become possible to better determine the shape of some simple three-dimensional objects. The radar data are used in an iterative procedure that generates successive approximations to the target shape by minimizing the error between computed scattering cross-sections and the observed radar returns. Favorable results have been obtained for simulations and experiments reconstructing plates, ellipsoids, and arbitrary surfaces.

  12. Topochemistry of Bowtie- and Star-Shaped Metal Dichalcogenide Nanoisland Formation.

    PubMed

    Artyukhov, Vasilii I; Hu, Zhili; Zhang, Zhuhua; Yakobson, Boris I

    2016-06-01

    A large number of experimental studies over the past few years observed the formation of unusual highly symmetric polycrystalline twinned nanoislands of transition metal dichalcogenides, resembling bowties or stars. Here, we analyze their morphology in terms of equilibrium and growth shapes. We propose a mechanism for these complex shapes' formation via collision of concurrently growing islands and validate the theory with phase-field simulations that demonstrate how highly symmetric structures can actually emerge from arbitrary starting conditions. Finally, we use first-principles calculations to propose an explanation of the predominance of high-symmetry polycrystals with 60° lattice misorientation angles. PMID:27187078

  13. Plasmonic nanofocusing with a metallic pyramid and an integrated C-shaped aperture

    PubMed Central

    Lindquist, Nathan C.; Johnson, Timothy W.; Nagpal, Prashant; Norris, David J.; Oh, Sang-Hyun

    2013-01-01

    We demonstrate the design, fabrication and characterization of a near-field plasmonic nanofocusing probe with a hybrid tip-plus-aperture design. By combining template stripping with focused ion beam lithography, a variety of aperture-based near-field probes can be fabricated with high optical performance. In particular, the combination of large transmission through a C-shaped aperture aligned to the sharp apex (<10 nm radius) of a template-stripped metallic pyramid allows the efficient delivery of light—via the C-shaped aperture—while providing a nanometric hotspot determined by the sharpness of the tip itself. PMID:23676841

  14. Process Of Bonding A Metal Brush Structure To A Planar Surface Of A Metal Substrate

    DOEpatents

    Slattery, Kevin T.; Driemeyer, Daniel E.; Wille; Gerald W.

    1999-11-02

    Process for bonding a metal brush structure to a planar surface of a metal substrate in which an array of metal rods are retained and immobilized at their tips by a common retention layer formed of metal, and the brush structure is then joined to a planar surface of a metal substrate via the retention layer.

  15. Hybrid Al + Al3Ni metallic foams synthesized in situ via laser engineered net shaping

    NASA Astrophysics Data System (ADS)

    Zheng, Baolong; Li, Ying; Smugeresky, John E.; Zhou, Yizhang; Baker, Dean; Lavernia, Enrique J.

    2011-09-01

    A hybrid, Al + Al3Ni metallic foam was synthesized in situ via laser engineered net shaping (LENS®) of Ni-coated 6061 Al powder in the absence of a foaming agent. During LENS® processing, the Ni coating reacted with the Al matrix, resulting in the simultaneous formation of a fine dispersion of Al3Ni, and a high volume fraction of porosity. As a reinforcement phase, the intermetallic compound formed particles with a size range of 1-5 µm and a volume fraction of 63%, with accompanying 35-300 µm pores with a 60% volume fraction. The microstructure of the as-deposited Al + Al3Ni composite foams was characterized using SEM, EDS, XRD and TEM/HRTEM techniques. The evolution of the microstructure was analyzed on the basis of the thermal field present during deposition, paying particular attention to the thermodynamics of the Al3Ni intermetallic compound formation as well as discussing the mechanisms that may be responsible for the observed porosity. The mechanical behavior of the as-deposited material was characterized using compression and microhardness testing, indicating that the yield strength and hardness are 190 MPa and 320 HV, respectively, which represents an increase of over three times higher than that of annealed Al6061, or similar to heat-treated Al6061 fully dense matrix, and much higher than those of traditional Al alloy foams, and with a low density of 1.64 g/m3.

  16. Parameters in selective laser melting for processing metallic powders

    NASA Astrophysics Data System (ADS)

    Kurzynowski, Tomasz; Chlebus, Edward; Kuźnicka, Bogumiła; Reiner, Jacek

    2012-03-01

    The paper presents results of studies on Selective Laser Melting. SLM is an additive manufacturing technology which may be used to process almost all metallic materials in the form of powder. Types of energy emission sources, mainly fiber lasers and/or Nd:YAG laser with similar characteristics and the wavelength of 1,06 - 1,08 microns, are provided primarily for processing metallic powder materials with high absorption of laser radiation. The paper presents results of selected variable parameters (laser power, scanning time, scanning strategy) and fixed parameters such as the protective atmosphere (argon, nitrogen, helium), temperature, type and shape of the powder material. The thematic scope is very broad, so the work was focused on optimizing the process of selective laser micrometallurgy for producing fully dense parts. The density is closely linked with other two conditions: discontinuity of the microstructure (microcracks) and stability (repeatability) of the process. Materials used for the research were stainless steel 316L (AISI), tool steel H13 (AISI), and titanium alloy Ti6Al7Nb (ISO 5832-11). Studies were performed with a scanning electron microscope, a light microscopes, a confocal microscope and a μCT scanner.

  17. Laser engineered net shaping (LENS) for the fabrication of metallic components

    SciTech Connect

    Griffith, M.L.; Keicher, D.L.; Romero, J.A.; Atwood, C.L.; Harwell, L.D.; Greene, D.L.; Smugeresky, J.E.

    1996-06-01

    Solid free form fabrication is a fast growing automated manufacturing technology that has reduced the time between initial concept and fabrication. Starting with CAD renditions of new components, techniques such as stereolithography and selective laser sintering are being used to fabricate highly accurate complex 3-D objects using polymers. Together with investment casting, sacrificial polymeric objects are used to minimize cost and time to fabricate tooling used to make complex metal casting. This paper describes recent developments in LENS{trademark} (Laser Engineered Net Shaping) to fabricate the metal components {ital directly} from CAD solid models and thus further reduce the lead time. Like stereolithography or selective sintering, LENS builds metal parts line by line and layer by layer. Metal particles are injected into a laser beam where they are melted and deposited onto a substrate as a miniature weld pool. The trace of the laser beam on the substrate is driven by the definition of CAD models until the desired net-shaped densified metal component is produced.

  18. Laser-assisted solar cell metallization processing

    NASA Technical Reports Server (NTRS)

    Meier, D. L.

    1986-01-01

    The status of the laser-assisted solar cell metallization processing is described. Metallo-organic silver films were spun-on by argon ion laser beam pyrolysis. The metallo-organic decomposition (MOD) film was spun-on an evaporated Ti/Pd film to produce tood adhesion. In a maskless process, the argon ion laser writes the contact pattern. The film is then built up to obtain the required conductivity using conventional silverplating process. The Ti/Pd film in the field is chemically etched using the plated silver film as the mask. The width of the contact pattern is determined by the power of the laser. Widths as thin as 20 microns were obtained using 0.66 W of laser power. Cells fabricated with the 50 micron line widths of 4 ohm-cm floating zone (Fz) silicon-produced efficiencies of 16.6% (no passivation) which were equivalent to the best cells using conventional metallization/lithography and no passivation.

  19. Revealing the spiral arms through radial migration and the shape of the Metallicity Distribution Function

    NASA Astrophysics Data System (ADS)

    Martinez-Medina, L. A.; Pichardo, B.; Moreno, E.; Peimbert, A.

    2016-08-01

    Recent observations show that the Milky Way's metallicity distribution function (MDF) changes its shape as a function of radius. This new evidence of radial migration within the stellar disc sets additional constraints on Galactic models. By performing controlled test particle simulations in a very detailed, observationally motivated model of the Milky Way, we demonstrate that, in the inner region of the disc, the MDF is shaped by the joint action of the bar and spiral arms, while at outer radii the MDF is mainly shaped by the spiral arms. We show that the spiral arms are able to imprint their signature in the radial migration, shaping the MDF in the outskirts of the Galactic disc with a minimal participation of the bar. Conversely, this work has the potential to characterise some structural and dynamical parameters of the spiral arms based on radial migration and the shape of the MDF. Finally, the resemblance obtained with this approximation to the MDF curves of the Galaxy as seen by APOGEE, show that a fundamental factor influencing their shape is the Galactic potential.

  20. Jingle-bell-shaped ferrite hollow sphere with a noble metal core: Simple synthesis and their magnetic and antibacterial properties

    SciTech Connect

    Li Siheng; Wang Enbo Tian Chungui; Mao Baodong; Kang Zhenhui; Li Qiuyu; Sun Guoying

    2008-07-15

    In this paper, a simple strategy is developed for rational fabrication of a class of jingle-bell-shaped hollow structured nanomaterials marked as Ag(MFe{sub 2}O{sub 4}) (M=Ni, Co, Mg, Zn), consisting of ferrite hollow shells and metal nanoparticle cores, using highly uniform colloidal Ag(C) microspheres as template. The final composites were obtained by direct adsorption of metal cations Fe{sup 3+} and M{sup 2+} on the surface of the Ag(C) spheres followed by calcination process to remove the middle carbon shell and transform the metal ions into pure phase ferrites. The as-prepared composites were characterized by X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray analysis (EDX), X-ray powder diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), UV-vis spectroscopy and SQUID magnetometer. The results showed that the composites possess the magnetic property of the ferrite shell and the optical together with antibacterial property of the Ag core. - Graphical abstract: MFe{sub 2}O{sub 4} (M=Ni, Co, Mg, Zn) hollow spheres with a noble metal nanoparticle core were successfully prepared by using colloidal metal(C) core-shell spheres as templates with no need of surface modification. The shell thickness and magnetic properties of the ferrite hollow spheres could be controlled by varying the synthetic parameters.

  1. Plasmonic and Catalytic Properties of Shape-Controlled Metal Nanoparticles and their Assemblies

    NASA Astrophysics Data System (ADS)

    Klinkova, Anna

    This work explores the effect of the shape of metal nanoscale building blocks on the structural, optical, and plasmonic properties of their assemblies, as well as on the catalytic performance and hydrogen interactions of individual nanoparticles with specific shapes. In Chapter 3, I describe the linear self-assembly of bifunctional metal nanoparticles in the presence of monofunctional nanoscale chain stoppers. Chain stoppers with controlled reactivity were synthesized allowing control over the morphology of the self-assembled structures. Analysis of the degree of polymerization of linear nanostructures provided information about self-assembly kinetics, side reactions, and the distribution of species in the reaction. This work facilitated testing of theoretical models developed for molecular polymerization and fabrication of linear nanoparticle assemblies with controllable properties. In Chapter 4, I developed linear solution-based self-assembly of cubic metal nanoparticles, examined the morphology of the nanocube chains and their optical characteristics. In comparison with chains of nanospheres with similar dimensions, compositions, and surface chemistry, predominant face-to-face assembly of nanocubes leads to a larger volume of plasmonic hot spots, uniform electromagnetic field enhancement in the gaps between nanocubes, and a new coupling mode for nanocube chains, associated with Fabry-Perot structure. In Chapter 5, I investigated plasmon-mediated enhancement of the catalysis by palladium-based nanoparticles with different shapes and composition, bearing surface plasmon resonance in visible range. The photocatalytic activity of palladium-based nanoparticles depended more on their shape than internal structure. These findings pave the way for the design of palladium nanocatalysts with enhanced performance acting under visible light illumination. In Chapter 6, I developed a facile scaled-up synthesis of monodisperse palladium nanoparticles with various shapes

  2. Size and shape dependent melting temperature and thermal expansivity of metallic and semiconductor nanoparticles

    NASA Astrophysics Data System (ADS)

    Patel, Ghanshyam R.; Thakar, Nilesh A.; Pandya, Tushar C.

    2016-05-01

    Liquid drop model is used to predict the size dependent melting temperature of low dimensional systems. In the present work we have modified liquid drop model for predicting shape and size dependent melting temperature of nanoparticles of Pb and Si. The new modified liquid drop model gives good agreement between calculated and experimental data which demonstrate the validity of the present work. It is found that the particle shape can affect the melting temperature of nanoparticles and this effect on the melting temperature becomes larger with decreasing of particle size. In the present study relationship for size and shape dependent of thermal expansivity is deduced for metallic and semiconductor nanoparticles. The present relationship for thermal expansivity may be used to predict the coefficient of thermal expansion for nanoparticles.

  3. Metallic Recovery and Ferrous Melting Processes

    SciTech Connect

    Luis Trueba

    2004-05-30

    The effects of melting atmosphere and charge material type on the metallic and alloy recovery of ferrous charge materials were investigated in two sets of experiments (Tasks 1 and 2). In addition, thermodynamic studies were performed (Task 3) to determine the suitability of ladle treatment for the production of ductile iron using scrap charge materials high in manganese and sulfur. Task 1--In the first set of experiments, the charge materials investigated were thin steel scrap, thick steel scrap, cast iron scrap, and pig iron in the rusty and clean states. Melting atmospheres in this set of experiments were varied by melting with and without a furnace cover. In this study, it was found that neither covered melting nor melting clean (non-rusty) ferrous charge materials improved the metallic recovery over the recovery experienced with uncovered melting or rusty charge materials. However, the silicon and manganese recoveries were greater with covered melting and clean materials. Silicon and manganese in the molten iron react with oxygen dissolved in the iron from uncovered melting and oxidized iron (surface rust). Silica and manganese silicates are formed which float to the slag decreasing recoveries of silicon and manganese. Cast iron and pig iron had higher metallic recoveries than steel scrap. Carbon recovery was affected by the carbon content of the charge materials, and not by the melting conditions. Irons with higher silicon contents had higher silicon recovery than irons with lower silicon contents. Task 2--In the second set of experiments, briquetted turnings and borings were used to evaluate the effects of briquette cleanliness, carbon additions, and melting atmosphere on metallic and alloy recovery. The melting atmosphere in this set of experiments was varied by melting in air and with an argon atmosphere using the SPAL process. In this set of experiments, carbon additions to the briquettes were found to have the greatest effect on metallic and alloy

  4. Systematic Process Improvement of Sheet Metal Forming Processes

    NASA Astrophysics Data System (ADS)

    Carleer, Bart; Stippak, Michael

    2011-08-01

    The design of a forming process of sheet metal forming parts is a complex issue. Many boundary conditions must be fulfilled and many considerations must be made to come to a successful solution. Elimination wrinkles and splits very often need contrary measures. Many times the approach to come to a successful solution is an iterative process which is also dependent on the person who deals with the job. Generally this job has been solved with help of simulation software. AutoForm developed a methodology, systematic process improvement, to systematically approach this job. The systematic process improvement is a standardized way to effectively design forming processes. This systematical approach reduces the number of loops, gives transparency of the different solution statements and makes it easier to pass the work to a colleague. As a result the development of a forming process can be done faster, more reliable and less dependent on individuals. The systematic process improvement will be illustrated on the design of forming process of an automotive part.

  5. Metal-affinity separations: A new dimension in protein processing

    SciTech Connect

    Arnold, F.H. )

    1991-02-01

    Rapid growth in the preparative and high-resolution analytical applications of metal-affinity chromatography demonstrate the appeal of metal recognition as a basis for protein separations. Stable, inexpensive chelated metals effectively mimic biospecific interactions, providing selective ligands for protein binding. This article reviews recent progress in understanding the mechanisms of metal-protein recognition that underlie metal-affinity separations. Also discussed are schemes for integrating metal-affinity purifications into the expression and bioprocessing of recombinant proteins. Promising future developments include new metal-affinity processes for analytical and preparative-scale separations and a range of techniques for enhancing the selectivity of metal-affinity separations.

  6. Shape 4.0: 3D Shape Modeling and Processing Using Semantics.

    PubMed

    Spagnuolo, Michela

    2016-01-01

    In the last decade, sensor, communication, and computing technologies have advanced rapidly, producing dramatic changes in our daily lives and in a variety of application domains. Emerging technologies are leading us to a gradual, but inescapable integration of our material and digital realities and the advent of cyber-physical worlds. Although attaining visual realism is within the grasp of current 3D modeling approaches, it is less clear whether current modeling techniques will accommodate the needs of human communication and of the applications that we can already envisage in those futuristic worlds. Inspired by the evolution trends of the Web, this article describes the evolution of shape modeling from the Shape 1.0 geometry-only, mesh-based stage to the forthcoming semantics-driven Shape 4.0 era. PMID:26780764

  7. Competing Classical and Quantum Effects in Shape Relaxation of a Metallic Island

    NASA Technical Reports Server (NTRS)

    Okamoto, Rowland H.; Chen, D.; Yamada, T.

    2002-01-01

    Pb islands grown on a silicon substrate transform at room temperature from the initially flattop facet geometry into an unusual ring, shape with a volume-preserving mass transport process catalysed by the tip electrical field of a scanning tunnelling microscope. The formation of such ring shape morphology results from the competing classical and quantum effects in the shape relaxation. The latter also leads to a sequential regrowth on alternating, strips of the same facet defined by the underlying substrate steps, showing for the first time the dynamical impact of the quantum size effect on the stability of a nanostructure.

  8. Process for fabrication of metal oxide films

    SciTech Connect

    Tracy, C.E.; Benson, D.; Svensson, S.

    1990-07-17

    This invention is comprised of a method of fabricating metal oxide films from a plurality of reactants by inducing a reaction by plasma deposition among the reactants. The plasma reaction is effective for consolidating the reactants and producing thin films of metal oxides, e.g. electro-optically active transition metal oxides, at a high deposition rate. The presence of hydrogen during the plasma reaction enhances the deposition rate of the metal oxide. Various types of metal oxide films can be produced.

  9. Slip casting and extruding shapes of rhenium with metal oxide additives. 1: Feasibility demonstration

    NASA Technical Reports Server (NTRS)

    Barr, F. A.; Page, R. J.

    1986-01-01

    The feasibility of fabricating small rhenium parts with metal oxide additives by means of slip casting and extrusion techniques is described. The metal oxides, ZrO2 and HfO2 were stabilized into the cubic phase with Y2O3. Additions of metal oxide to the rhenium of up to 15 weight percent were used. Tubes of 17 mm diameter with 0.5 mm walls were slip cast by adapting current ceramic oxide techniques. A complete cast double conical nozzle demonstrated the ability to meet shapes and tolerances. Extrusion of meter long tubing lengths of 3.9 mm o.d. x 2.3 mm i.d. final dimension is documented. Sintering schedules are presented to produce better than 95% of theoretical density parts. Finished machining was found possible were requried by electric discharge machining and diamond grinding.

  10. Using the laser engineered net shaping (LENS) process to produce complex components from a CAD solid model

    NASA Astrophysics Data System (ADS)

    Keicher, David M.; Smugeresky, John E.; Romero, Joseph A.; Griffith, Michelle L.; Harwell, Lane D.

    1997-03-01

    The laser engineered net shaping (LENSTM) process, currently under development, has demonstrated the capability to produce near-net shape, fully dense metallic parts with reasonably complex geometrical features directly from a CAD solid model. Results to date show that excellent mechanical properties can be achieved in alloys such as 316 stainless steel and Inconel 625. In fact, due to the highly localized nature of the laser heating, a fine grain structure will occur resulting in a significant increase in yield strength at no expense of ductility. The current approach lends itself to produce components with a dimensional accuracy of plus or minus .002 inches in the deposition plane and plus or minus .0.015 inches in the growth direction. These results suggest that this process will provide a viable mens for direct fabrication of metallic hardware directly from the CAD solid model.

  11. Laser Processing of Metals and Polymers

    SciTech Connect

    Singaravelu, Senthilraja

    2012-05-01

    A laser offers a unique set of opportunities for precise delivery of high quality coherent energy. This energy can be tailored to alter the properties of material allowing a very flexible adjustment of the interaction that can lead to melting, vaporization, or just surface modification. Nowadays laser systems can be found in nearly all branches of research and industry for numerous applications. Sufficient evidence exists in the literature to suggest that further advancements in the field of laser material processing will rely significantly on the development of new process schemes. As a result they can be applied in various applications starting from fundamental research on systems, materials and processes performed on a scientific and technical basis for the industrial needs. The interaction of intense laser radiation with solid surfaces has extensively been studied for many years, in part, for development of possible applications. In this thesis, I present several applications of laser processing of metals and polymers including polishing niobium surface, producing a superconducting phase niobium nitride and depositing thin films of niobium nitride and organic material (cyclic olefin copolymer). The treated materials were examined by scanning electron microscopy (SEM), electron probe microanalysis (EPMA), atomic force microscopy (AFM), high resolution optical microscopy, surface profilometry, Fourier transform infrared spectroscopy (FTIR) and x-ray diffraction (XRD). Power spectral density (PSD) spectra computed from AFM data gives further insight into the effect of laser melting on the topography of the treated niobium.

  12. Optimization of Forming Processes with Different Sheet Metal Alloys

    NASA Astrophysics Data System (ADS)

    Sousa, Luísa C.; Castro, Catarina F.; António, Carlos C.

    2007-05-01

    Over the past decades relatively heavy components made of steel alloys comprise the majority of many manufactured parts due to steel's low cost, high formability and good strength. The desire to produce lightweight parts has led to studies searching for lighter and stronger materials such as aluminum alloys. However, they exhibit lower elastic stiffness than steel resulting in higher elastic strains causing known distortions such as spring-back and so decreasing accuracy of manufactured net-shape components. This paper presents a developed computational method to optimize the design of sheet metal processes using genetic algorithms. An inverse approach is considered so that the final geometry of the bended blank closely follows a prescribed one. The developed computational method couples a finite element forming simulation and an evolutionary algorithm searching the optimal design parameters of the process. The developed method searches the optimal parameters that ensure a perfect net-shape part. Different aluminum alloys candidates for automotive structural applications are considered and the optimal solutions are analyzed.

  13. Analysis of electromagnetic scattering from irregularly shaped, thin, metallic flat plates

    NASA Technical Reports Server (NTRS)

    Deshpande, Manohar D.; Cockrell, C. R.; Beck, Fred B.; Vedeler, Erik; Koch, Melissa B.

    1993-01-01

    This report describes an application of the method of moments to calculate the electromagnetic scattering from irregularly shaped, thin, metallic flat plates in free space. In the present technique, an irregularly shaped plate is enclosed by a rectangle on which the surface-current density is then expressed in terms of subdomain functions by dividing the rectangle into subsections. A shape function is introduced to ensure zero current outside the patch. The surface-current density is determined using the electric field integral equation (EFIE) approach in conjunction with the method of moments, and from a knowledge of the surface-current density, the electromagnetic scattering from a plate is calculated. Using this technique, the electromagnetic scattering from a hexagonal plate; an equilateral triangular plate; an equilateral triangular plate with a concentric, equilateral triangular hole and an inverted, equilateral triangular hole; and a diamond-shaped plate is computed and compared with the numerical results obtained by using the Electromagnetic Surface Patch (ESP) code developed by Ohio State University. The numerical results compare favorably with the measurements performed on these shapes in the Langley Experimental Test Range facility.

  14. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect

    Griffin, T.P.; Johnston, J.E.; Payea, B.M.

    1995-10-01

    The U.S. Department of Energy issued a Planned Research and Development Announcement (PRDA) in 1993, with the objective of identifying unique technologies which could be applied to the most hazardous waste streams at DOE sites. The combination of radioactive contamination with additional contamination by hazardous constituents such as those identified by the Resource Conservation and Recovery Act (RCRA) pose an especially challenging problem. Traditional remediation technologies are increasingly becoming less acceptable to stakeholders and regulators because of the risks they pose to public health and safety. Desirable recycling technologies were described by the DOE as: (1) easily installed, operated, and maintained; (2) exhibiting superior environmental performance; (3) protective of worker and public health and safety; (4) readily acceptable to a wide spectrum of evaluators; and (5) economically feasible. Molten Metal Technology, Inc. (MMT) was awarded a contract as a result of the PRDA initiative to demonstrate the applicability of Catalytic Extraction Processing (CEP), MMT`s proprietary elemental recycling technology, to DOE`s inventory of low level mixed waste. This includes DOE`s inventory of radioactively- and RCRA-contaminated scrap metal and other waste forms expected to be generated by the decontamination and decommissioning (D&D) of DOE sites.

  15. Facile 3D Metal Electrode Fabrication for Energy Applications via Inkjet Printing and Shape Memory Polymer

    NASA Astrophysics Data System (ADS)

    Roberts, R. C.; Wu, J.; Hau, N. Y.; Chang, Y. H.; Feng, S. P.; Li, D. C.

    2014-11-01

    This paper reports on a simple 3D metal electrode fabrication technique via inkjet printing onto a thermally contracting shape memory polymer (SMP) substrate. Inkjet printing allows for the direct patterning of structures from metal nanoparticle bearing liquid inks. After deposition, these inks require thermal curing steps to render a stable conductive film. By printing onto a SMP substrate, the metal nanoparticle ink can be cured and substrate shrunk simultaneously to create 3D metal microstructures, forming a large surface area topology well suited for energy applications. Polystyrene SMP shrinkage was characterized in a laboratory oven from 150-240°C, resulting in a size reduction of 1.97-2.58. Silver nanoparticle ink was patterned into electrodes, shrunk, and the topology characterized using scanning electron microscopy. Zinc-Silver Oxide microbatteries were fabricated to demonstrate the 3D electrodes compared to planar references. Characterization was performed using 10M potassium hydroxide electrolyte solution doped with zinc oxide (57g/L). After a 300s oxidation at 3Vdc, the 3D electrode battery demonstrated a 125% increased capacity over the reference cell. Reference cells degraded with longer oxidations, but the 3D electrodes were fully oxidized for 4 hours, and exhibited a capacity of 5.5mA-hr/cm2 with stable metal performance.

  16. Process for removing technetium from iron and other metals

    DOEpatents

    Leitnaker, J.M.; Trowbridge, L.D.

    1999-03-23

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag. 4 figs.

  17. Process for removing technetium from iron and other metals

    DOEpatents

    Leitnaker, James M.; Trowbridge, Lee D.

    1999-01-01

    A process for removing technetium from iron and other metals comprises the steps of converting the molten, alloyed technetium to a sulfide dissolved in manganese sulfide, and removing the sulfide from the molten metal as a slag.

  18. Responsive nanoporous metals: recoverable modulations on strength and shape by watering.

    PubMed

    Ye, Xing-Long; Liu, Ling-Zhi; Jin, Hai-Jun

    2016-08-12

    Many biological materials can readily modulate their mechanical properties and shape by interacting with water in the surrounding environment, which is essential to their high performance in application. In contrast, typical inorganic materials (such as the metals) cannot change their strength and shape without involving thermal/mechanical treatments. By introducing nano-scale porous structure and exploiting a simple physical concept-the water-capillarity in nanopores, here we report that a 'dead' metal can be transformed into a 'smart' material with water-responsive properties. We demonstrate that the apparent strength, volume and shape of nanoporous Au and Au(Pt) can be modulated in situ, dramatically and recoverably, in response to water-dipping and partial-drying. The amplitude of strength-modulation reaches 20 MPa, which is nearly 50% of the yield strength at initial state. This approach also leads to reversible length change up to 1.3% in nanoporous Au and a large reversible bending motion of a bi-layer strip with tip displacement of ∼20 mm, which may be used for actuation. This method is simple and effective, occurring in situ under ambient conditions and requiring no external power, analogous to biological materials. The findings may open up novel applications in many areas such as micro-robotics and bio-medical devices. PMID:27347850

  19. Responsive nanoporous metals: recoverable modulations on strength and shape by watering

    NASA Astrophysics Data System (ADS)

    Ye, Xing-Long; Liu, Ling-Zhi; Jin, Hai-Jun

    2016-08-01

    Many biological materials can readily modulate their mechanical properties and shape by interacting with water in the surrounding environment, which is essential to their high performance in application. In contrast, typical inorganic materials (such as the metals) cannot change their strength and shape without involving thermal/mechanical treatments. By introducing nano-scale porous structure and exploiting a simple physical concept—the water-capillarity in nanopores, here we report that a ‘dead’ metal can be transformed into a ‘smart’ material with water-responsive properties. We demonstrate that the apparent strength, volume and shape of nanoporous Au and Au(Pt) can be modulated in situ, dramatically and recoverably, in response to water-dipping and partial-drying. The amplitude of strength-modulation reaches 20 MPa, which is nearly 50% of the yield strength at initial state. This approach also leads to reversible length change up to 1.3% in nanoporous Au and a large reversible bending motion of a bi-layer strip with tip displacement of ∼20 mm, which may be used for actuation. This method is simple and effective, occurring in situ under ambient conditions and requiring no external power, analogous to biological materials. The findings may open up novel applications in many areas such as micro-robotics and bio-medical devices.

  20. Physicochemical processes on the solid metal-molten metal interface

    SciTech Connect

    Eremenko, V.N.; Dybkov, V.I.; Natanzon, Y.V.

    1985-05-01

    The authors present a method of dissolution by which bimetalspecimens of St3 and 45 steels, 12Kh18N1OT stainless steel with A995 aluminum, ADl and silumin were obtained. Tests showed high mechanical strength of the bimetals and good resistance under thermal shock conditions. The authors further conclude that the method of creation of permanent joints of metals by holding the solid, more refractory metal with a liquid low-melting one is most suitable for the production of cylindrical bimetal blanks since in this case it is easy to agitate the molten metal by rotation of the original blank of the solid metal in it. By simple machining from such a bimetal, it is possible to obtain tubes, butt joints or concentric two- and three-layer sleeves.

  1. Onset of Ultrasonic Oscillation at Impulse Processing of Metal Melts

    NASA Astrophysics Data System (ADS)

    Shaburova, N. A.

    2016-02-01

    Processing of metal melts powerful electromagnetic impulses - a new and effective way to change the structure and properties of metal. Numerous experiments on ferrous and non-ferrous metals have shown that such processing usually allows both increase in strength and ductility. A theoretical explanation is given to the impact mechanism of powerful electromagnetic impulses on ferrous and non-ferrous metal melts. The possibility to convert electromagnetic impulses to sound waves is shown.

  2. Visual and Haptic Shape Processing in the Human Brain: Unisensory Processing, Multisensory Convergence, and Top-Down Influences.

    PubMed

    Lee Masson, Haemy; Bulthé, Jessica; Op de Beeck, Hans P; Wallraven, Christian

    2016-08-01

    Humans are highly adept at multisensory processing of object shape in both vision and touch. Previous studies have mostly focused on where visually perceived object-shape information can be decoded, with haptic shape processing receiving less attention. Here, we investigate visuo-haptic shape processing in the human brain using multivoxel correlation analyses. Importantly, we use tangible, parametrically defined novel objects as stimuli. Two groups of participants first performed either a visual or haptic similarity-judgment task. The resulting perceptual object-shape spaces were highly similar and matched the physical parameter space. In a subsequent fMRI experiment, objects were first compared within the learned modality and then in the other modality in a one-back task. When correlating neural similarity spaces with perceptual spaces, visually perceived shape was decoded well in the occipital lobe along with the ventral pathway, whereas haptically perceived shape information was mainly found in the parietal lobe, including frontal cortex. Interestingly, ventrolateral occipito-temporal cortex decoded shape in both modalities, highlighting this as an area capable of detailed visuo-haptic shape processing. Finally, we found haptic shape representations in early visual cortex (in the absence of visual input), when participants switched from visual to haptic exploration, suggesting top-down involvement of visual imagery on haptic shape processing. PMID:26223258

  3. Induction slag reduction process for purifying metals

    DOEpatents

    Traut, Davis E.; Fisher, II, George T.; Hansen, Dennis A.

    1991-01-01

    A continuous method is provided for purifying and recovering transition metals such as neodymium and zirconium that become reactive at temperatures above about 500.degree. C. that comprises the steps of contacting the metal ore with an appropriate fluorinating agent such as an alkaline earth metal fluosilicate to form a fluometallic compound, and reducing the fluometallic compound with a suitable alkaline earth or alkali metal compound under molten conditions, such as provided in an induction slag metal furnace. The method of the invention is advantageous in that it is simpler and less expensive than methods used previously to recover pure metals, and it may be employed with a wide range of transition metals that were reactive with enclosures used in the prior art methods and were hard to obtain in uncontaminated form.

  4. Process for the enhanced capture of heavy metal emissions

    DOEpatents

    Biswas, Pratim; Wu, Chang-Yu

    2001-01-01

    This invention is directed to a process for forming a sorbent-metal complex. The process includes oxidizing a sorbent precursor and contacting the sorbent precursor with a metallic species. The process further includes chemically reacting the sorbent precursor and the metallic species, thereby forming a sorbent-metal complex. In one particular aspect of the invention, at least a portion of the sorbent precursor is transformed into sorbent particles during the oxidation step. These sorbent particles then are contacted with the metallic species and chemically reacted with the metallic species, thereby forming a sorbent-metal complex. Another aspect of the invention is directed to a process for forming a sorbent metal complex in a combustion system. The process includes introducing a sorbent precursor into a combustion system and subjecting the sorbent precursor to an elevated temperature sufficient to oxidize the sorbent precursor and transform the sorbent precursor into sorbent particles. The process further includes contacting the sorbent particles with a metallic species and exposing the sorbent particles and the metallic species to a complex-forming temperature whereby the metallic species reacts with the sorbent particles thereby forming a sorbent-metal complex under UV irradiation.

  5. Modeling thermomechanical processes in shape memory polymers under finite deformations

    NASA Astrophysics Data System (ADS)

    Rogovoi, A. A.; Stolbova, O. S.

    2015-11-01

    A model taking into account finite deformations is constructed for the behavior of a shape memory polymer which undergoes a transition from the highly elastic to the vitreous state and back during deformation and temperature change. The obtained relations are tested on problems which have experimental support.

  6. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, James W.

    1995-01-01

    A process for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to expose additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal.

  7. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, J.W.

    1994-01-01

    A process for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to exposure additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal.

  8. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, J.W.

    1995-04-11

    A process is described for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to expose additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal. 2 figures.

  9. Tribological properties of silicon carbide in metal removal process

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    This paper reviews material properties of adhesion, friction and wear of single-crystal silicon carbide in contact with metals and alloys involved in a metal removal process such as grinding. The tribological properties in the metal removal processes are divided into properties which remove metal by adhesion between sliding surfaces, and metal removal by silicon carbide sliding against a metal, indenting it, and plowing a series of grooves or furrows. The paper also deals with fracture and deformation characteristics of the silicon carbide surface; the adhesion, friction and metal transfer to silicon carbide is related to the relative chemical activity of the metals. Atomic size and content of alloying elements play a dominant role in controlling adhesion and friction properties of alloys. The friction and abrasive wear decrease as the shear strength of the bulk metal increases.

  10. Process for preparing ceramic-metal composite bodies

    SciTech Connect

    Breslin, M.C.

    1993-05-25

    A process for forming an aluminum/ceramic composite is described comprising the non-vapor phase oxidation of molten aluminum achieved by contacting the molten aluminum to a sacrificial ceramic body, wherein the molten aluminum is at a temperature at least 300 degrees above the melting point of aluminum but below the softening point of the ceramic body, wherein the sacrificial ceramic body is a material selected from the group consisting of silica, quartz, sand, wollastonite, mullite, silicate glass, fluorosilicate glass, fluoroborosilicate glass, aluminosilicate glass, calcium silicate glass, calcium aluminum silicate glass, calcium aluminum fluorosilicate glass, titanium dioxide, titanium carbide, zirconium dioxide, magnesium oxide, silicon nitride, silicon carbide, zirconium carbide, zirconium nitride, metal sulfides, and mixtures thereof, whereby the sacrificial ceramic body at least partially oxidizes the aluminum to form an aluminum oxide ceramic component, and wherein molten aluminum flows into the aluminum oxide ceramic component, and wherein the sacrificial ceramic body is at least partially reduced, whereby an aluminum/ceramic composite is produced possessing a near net shape relative to the shape of the sacrificial ceramic body.

  11. Mechanical Properties of INCONEL 718 Parts Manufactured by Shaped Metal Deposition (SMD)

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd

    2012-07-01

    INCONEL 718 parts have been manufactured by shaped metal deposition (SMD), an additive layer manufacturing technique applying wire-based tungsten inert gas welding. This technique is aimed toward mass customization of parts, omitting time- and scrap-intensive, subtractive fabrication routes. SMD results in dense, "near net-shaped" parts without pores, cracks, or fissures. The microstructure of the SMD parts exhibit large, columnar grains with a fine dendritic microstructure. The interdendritic boundaries are decorated by small Laves phase precipitates and by MC carbides. Tensile tests were performed with different strain rates (10-4, 10-3, and 2 × 10-3 1/s), but no dependency on strength or strain at failure was observed. The ultimate tensile strength was 828 ± 8 MPa, the true plastic strain at failure 28 ± 2%, the micro Vickers hardness 266 ± 21 HV200, and the dynamically measured Young's module was 154 ± 1 GPa.

  12. A study of shape optimization on the metallic nanoparticles for thin-film solar cells

    PubMed Central

    2013-01-01

    The shape of metallic nanoparticles used to enhance the performance of thin-film solar cells is described by Gielis' superformula and optimized by an evolutionary algorithm. As a result, we have found a lens-like nanoparticle capable of improving the short circuit current density to 19.93 mA/cm2. Compared with a two-scale nanospherical configuration recently reported to synthesize the merits of large and small spheres into a single structure, the optimized nanoparticle enables the solar cell to achieve a further 7.75% improvement in the current density and is much more fabrication friendly due to its simple shape and tolerance to geometrical distortions. PMID:24168131

  13. Radially and azimuthally polarized laser induced shape transformation of embedded metallic nanoparticles in glass.

    PubMed

    Tyrk, Mateusz A; Zolotovskaya, Svetlana A; Gillespie, W Allan; Abdolvand, Amin

    2015-09-01

    Radially and azimuthally polarized picosecond (~10 ps) pulsed laser irradiation at 532 nm wavelength led to the permanent reshaping of spherical silver nanoparticles (~30 - 40 nm in diameter) embedded in a thin layer of soda-lime glass. The observed peculiar shape modifications consist of a number of different orientations of nano-ellipsoids in the cross-section of each written line by laser. A Second Harmonic Generation cross-sectional scan method from silver nanoparticles in transmission geometry was adopted for characterization of the samples after laser modification. The presented approach may lead to sophisticated marking of information in metal-glass nanocomposites. PMID:26368440

  14. A Versatile Self-Assembly Strategy for the Synthesis of Shape-Selected Colloidal Noble Metal Nanoparticle Heterodimers

    PubMed Central

    2014-01-01

    The self-assembly of individual nanoparticles into dimers—so-called heterodimers—is relevant for a broad range of applications, in particular in the vibrant field of nanoplasmonics and nanooptics. In this paper we report the synthesis and characterization of material- and shape-selected nanoparticle heterodimers assembled from individual particles via electrostatic interaction. The versatility of the synthetic strategy is shown by assembling combinations of metal particles of different shapes, sizes, and metal compositions like a gold sphere (90 nm) with either a gold cube (35 nm), gold rhombic dodecahedron (50 nm), palladium truncated cube (120 nm), palladium rhombic dodecahedron (110 nm), palladium octahedron (130 nm), or palladium cubes (25 and 70 nm) as well as a silver sphere (90 nm) with palladium cubes (25 and 70 nm). The obtained heterodimer combinations are characterized by transmission electron microscopy (TEM), scanning electron microscopy (SEM), scanning transmission electron microscopy–energy dispersive X-ray spectroscopy (STEM-EDX), dynamic light scattering (DLS), and zeta-potential measurements. We describe the optimal experimental conditions to achieve the highest yield of heterodimers compared to other aggregates. The experimental results have been rationalized using theoretical modeling. A proof-of-principle experiment where individual Au–Pd heterodimers are exploited for indirect plasmonic sensing of hydrogen finally illustrates the potential of these structures to probe catalytic processes at the single particle level. PMID:24580549

  15. Analysis of Multi-step Forming of Metallic Bipolar Plate for MCFC Using Various Shapes of Preforms

    NASA Astrophysics Data System (ADS)

    Lee, Chang-Hwan; Ryu, Seung-Min; Yang, Dong-Yol; Kang, Dong-Woo; Chang, In-Gab; Lee, Tae-Won

    2010-06-01

    The metallic bipolar plates of a molten carbonate fuel cell (MCFC) consist of a shielded slot plate and a center plate. Among these, the shielded slot plate (the current collector) supports the Membrane Electrode Assembly (MEA) mechanically. The anode gases and the cathode gases pass through a space between individual slot patterns. The catalysts are located in the upper part of the shielded slot plate. Therefore, triple phase boundaries can be generated, and carbonate ions can act as the mobile charge carrier for the MCFC. Due to these properties, the shielded slot plate should have a sheared corrugated pattern. In order to form a sheared corrugated pattern, a slitting process is required during the first stage of the forming process. However, it is not possible to obtain a high aspect ratio in a sheared corrugated trapezoidal pattern due to the plastic strain concentration on the upper round region of the pattern. Therefore additional forming processes are required to form a high aspect-ratio pattern. For example, the two additional processes such as a "stretching process using a preform" and a "final forming process" can be done subsequent to the first slitting process. Before the final forming process, a stretching process, which forms an intermediate shape (perform), can make the strain distribution more uniform. Hence, various examples of performs were evaluated by using FEM simulation employing simplified boundary conditions. Finally, experiments involving microscopic and macroscopic observations using the proposed shape of a preform were conducted to characterize the formability of the sheared corrugated pattern. It was found that the numerical simulations are in good agreement with the experimental results.

  16. Coupling of metals and biominerals: characterizing the interface between ferromagnetic shape-memory alloys and hydroxyapatite.

    PubMed

    Allenstein, Uta; Selle, Susanne; Tadsen, Meike; Patzig, Christian; Höche, Thomas; Zink, Mareike; Mayr, Stefan G

    2015-07-22

    Durable, mechanically robust osseointegration of metal implants poses one of the largest challenges in contemporary orthopedics. The application of biomimetic hydroxyapatite (HAp) coatings as mediators for enhanced mechanical coupling to natural bone constitutes a promising approach. Motivated by recent advances in the field of smart metals that might open the venue for alternate therapeutic concepts, we explore their mechanical coupling to sputter-deposited HAp layers in a combined experimental-theoretical study. While experimental delamination tests and comprehensive structural characterization, including high-resolution transmission electron microscopy, are utilized to establish structure-property relationships, density functional theory based total energy calculations unravel the underlying physics and chemistry of bonding and confirm the experimental findings. Experiments and modeling indicate that sputter-deposited HAp coatings are strongly adherent to the exemplary ferromagnetic shape-memory alloys, Ni-Mn-Ga and Fe-Pd, with delamination stresses and interface bonding strength exceeding the physiological scales by orders of magnitude. PMID:26110912

  17. Digital pulse-shape processing for CdTe detectors

    NASA Astrophysics Data System (ADS)

    Bargholtz, Chr.; Fumero, E.; Mårtensson, L.; Wachtmeister, S.

    2001-09-01

    CdTe detectors suffer from low photo-peak efficiency and poor energy resolution. These problems are due to the drift properties of charge carriers in CdTe where particularly the holes have small mobility and trapping time. This is reflected in the amplitude and the shape of the detector output. To improve this situation a digital method is introduced where a sampling ADC is used to make a detailed measurement of the time evolution of the pulse. The measured pulse shape is fitted with a model. For the detector under study a model taking hole trapping into account significantly improves the photo-peak efficiency. The description of the hole component is, however, not fully satisfactory since for pulses with a large hole contribution a broadening of the full-energy peak occurs. Allowing for inhomogeneities in the detector material within the model partially remedies this deficiency.

  18. Craniocerebral injury by penetration of a T-shaped metallic spanner: A rare presentation

    PubMed Central

    Kazim, Syed Faraz; Bhatti, Atta-ul-Aleem; Godil, Saniya Siraj

    2013-01-01

    Background: Craniocerebral injuries caused by penetration of metallic foreign bodies present a significant challenge to neurosurgeons as an extensive surgery may be required, leading to high morbidity and mortality. Case Description: We describe a unique case of penetrating brain injury (PBI) caused by a T-shaped metallic spanner in an assault victim. The patient presented with profuse bleeding from the scalp and necrotic brain tissue evident at the point of entry of the retained short arm of the spanner. Skull X-ray and head computerized tomography (CT) revealed the short arm of spanner penetrating the left parieto-occipital lobe of the brain, extending up to the contralateral occipital lobe. Safe removal of the retained spanner was achieved with a craniectomy and durotomy. Postoperative CT revealed no residual metallic foreign body, and patient had a good functional and neurological outcome at six months’ follow up. Conclusion: To the best of our knowledge, the successful surgical treatment of a PBI caused by a similar metallic object has not been reported in scientific literature previously. The case is also unique considering the fact that it was managed within the medical and diagnostic constraints of an East African country. PMID:23493510

  19. Processing of metal and oxygen from lunar deposits

    NASA Technical Reports Server (NTRS)

    Acton, Constance F.

    1992-01-01

    On the moon, some whole rocks may be ores for abundant elements, such as oxygen, but beneficiation will be important if metallic elements are sought from raw lunar dirt. In the extraction process, a beneficiated metallic ore, such as an oxide, sulfide, carbonate, or silicate mineral, is converted to reduced metal. A variety of plausible processing technologies, which includes recovery of meteoritic iron, and processing of lunar ilmenite, are described in this report.

  20. Process for the production of metal nitride sintered bodies and resultant silicon nitride and aluminum nitride sintered bodies

    NASA Technical Reports Server (NTRS)

    Yajima, S.; Omori, M.; Hayashi, J.; Kayano, H.; Hamano, M.

    1983-01-01

    A process for the manufacture of metal nitride sintered bodies, in particular, a process in which a mixture of metal nitrite powders is shaped and heated together with a binding agent is described. Of the metal nitrides Si3N4 and AIN were used especially frequently because of their excellent properties at high temperatures. The goal is to produce a process for metal nitride sintered bodies with high strength, high corrosion resistance, thermal shock resistance, thermal shock resistance, and avoidance of previously known faults.

  1. Process to restore obliterated serial numbers on metal surfaces

    NASA Technical Reports Server (NTRS)

    Young, S. G.; Parker, B.; Chisum, W. J.

    1974-01-01

    Metal smeared into grooves of serial numbers by grinding or filing can be cleaned out by process called cavitation. Ultrasonic vibrator generates very high frequency vibrations in water which create millions of microscopic bubbles. Cavitation bubbles impact metal surface at thousands of pounds per square inch pressure. Metal particles filling grooves are broken away.

  2. Process for the disposal of alkali metals

    DOEpatents

    Lewis, Leroy C.

    1977-01-01

    Large quantities of alkali metals may be safely reacted for ultimate disposal by contact with a hot concentrated caustic solution. The alkali metals react with water in the caustic solution in a controlled reaction while steam dilutes the hydrogen formed by the reaction to a safe level.

  3. Near net shape processing of continuous lengths of superconducting wire

    DOEpatents

    Danyluk, Steven; McNallan, Michael; Troendly, Robert; Poeppel, Roger; Goretta, Kenneth; Lanagan, Michael

    1997-01-01

    A system and method for mechanically forming a ceramic superconductor product. A system for making the ceramic superconductor includes a metallic channel portion having a cross section for receiving a ceramic superconductor powder, a roll to mechanically reduce the channel cross section and included superconductor powder and a cap portion welded to the channel portion using a localized high energy source. The assembled bar is then mechanically reduced to form a tape or wire end product.

  4. Near net shape processing of continuous lengths of superconducting wire

    DOEpatents

    Danyluk, S.; McNallan, M.; Troendly, R.; Poeppel, R.; Goretta, K.; Lanagan, M.

    1997-08-26

    A system and method for mechanically forming a ceramic superconductor product are disclosed. A system for making the ceramic superconductor includes a metallic channel portion having a cross section for receiving a ceramic superconductor powder, a roll to mechanically reduce the channel cross section and included superconductor powder and a cap portion welded to the channel portion using a localized high energy source. The assembled bar is then mechanically reduced to form a tape or wire end product. 9 figs.

  5. Process for buried metallization in diamond film

    NASA Astrophysics Data System (ADS)

    Lake, Max L.; Ting, Jyh-Ming; Lagounov, Alex; Tang, Chi

    1996-03-01

    The objective of this research was to investigate methods of combining chemical vapor deposition diamond growth techniques with state-of-the-art physical vapor deposition or ion beam enhanced deposition to produce buried metallization of polycrystalline diamond films. The mechanical and electrical integrity of both the insulating and conducting elements following metallization and diamond overgrowth was shown. Both methods were shown to have bonding strength sufficient to withstand tape lift-off, which is regarded to be a good indication of strength needed for die attachment and wire bonding. Diamond overgrowth was also shown, thus enabling buried metallized layers to be created. Electrical resistivity property measurements on metallized layers and between metallization separated by diamond films were shown to be sufficient to allow the use of diamond as an insulating inter-layer material for multi-layer circuit boards.

  6. A Thrombus Generation Model Applied to Aneurysms Treated with Shape Memory Polymer Foam and Metal Coils

    NASA Astrophysics Data System (ADS)

    Horn, John; Ortega, Jason; Hartman, Jonathan; Maitland, Duncan

    2015-11-01

    To prevent their rupture, intracranial aneurysms are often treated with endovascular metal coils which fill the aneurysm sac and isolate it from the arterial flow. Despite its widespread use, this method can result in suboptimal outcomes leading to aneurysm recurrence. Recently, shape memory polymer foam has been proposed as an alternative aneurysm filler. In this work, a computational model has been developed to predict thrombus formation in blood in response to such cardiovascular implantable devices. The model couples biofluid and biochemical phenomena present as the blood interacts with a device and stimulates thrombus formation. This model is applied to simulations of both metal coil and shape memory polymer foam treatments within an idealized 2D aneurysm geometry. Using the predicted thrombus responses, the performance of these treatments is evaluated and compared. The results suggest that foam-treated aneurysms may fill more quickly and more completely with thrombus than coil-filled aneurysms, potentially leading to improved long-term aneurysm healing. This work was performed in part under the auspices of the U.S. Department of Energy by Lawrence Livermore National Laboratory under Contract DE-AC52-07NA27344.

  7. The terminal effects of chisel-shape projectile penetrating into metallic target plates

    NASA Astrophysics Data System (ADS)

    Tao, Xu; Yao, Xiaohu; Ma, Wei

    2015-09-01

    This work performs the analysis and simulation investigations of penetration behaviors of chisel-shape projectile. In analysis, the projectile is assumed to be a rigid body and the target plate is elastic-plastic material. By introducing the velocity potential function, the velocity field in target is first obtained. Then, the momentum equation is solved for determining the pressure and stress fields in the elastic and plastic regions in target. The variation of the resultant force subjected by the projectiles with the penetration depth is studied. The approximate expressions of penetration depth and the residual velocity with the initial impacting velocity are obtained for the exploration of the penetration mechanisms of the chisel-shape projectile. In numerical simulation, the main attention focuses on the dissipation mechanisms of the kinetic energy of the chisel-shape projectile in penetration process.

  8. Development of a metal hydride electrode waste treatment process

    SciTech Connect

    Bianco, J.C.; Martin, D.; Ansart, F.; Castillo, S.

    1999-12-01

    Manufacturing residues of metal hydride electrodes for nickel - metal hydride batteries were chemically processed to recover the metal part and heat treated for the organic part. Chemical recovery yielded Ni-Co alloy after electrolysis of the solution and hydroxides of other metal, mainly rare earths. The organic part, pyrolyzed at 700 C, led to separation between carbon and fluorinated matter. Infrared coupling at the output of the pyrolysis furnace was used to identify the pyrolysis gases.

  9. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Gentz, Steven (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and Fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub element tests will be presented.

  10. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.