Science.gov

Sample records for molten licl-kcl medium

  1. Separation of plutonium from lanthanum by electrolysis in LiCl KCl onto molten bismuth electrode

    NASA Astrophysics Data System (ADS)

    Serp, J.; Lefebvre, P.; Malmbeck, R.; Rebizant, J.; Vallet, P.; Glatz, J.-P.

    2005-04-01

    This work presents a study on the electroseparation of plutonium from lanthanum using molten bismuth electrodes in LiCl-KCl eutectic at 733 K. The reduction potentials of Pu3+ and La3+ ions were measured on a Bi thin film electrode using cyclic voltammetry (CV). A difference between the peak potentials for the formation of PuBi2 and LaBi2 of approximately 100 mV was found. Separation tests were then carried out using different current densities and salt phase compositions between a plutonium rod anode and an unstirred molten Bi cathode in order to evaluate the efficiency of an electrolytic separation process. At a current density of 12 mA/cm2/wt% (Pu3+), only Pu3+ ions are reduced into the molten Bi electrode, leaving La3+ ions in the salt melt. Similar results were found at two different Pu/La concentration ratios ([Pu]/[La] = 4 and 10). At a current density of 26 mA/cm2/wt% (Pu3+), co-reduction of Pu and La was observed as expected by the large negative potential of the Bi cathode during the separation test.

  2. Excess Heat in Molten Salts of (LiCl - KCl) + (LiD + LiF) at the Titanium Electrode during Electrolysis

    NASA Astrophysics Data System (ADS)

    Tsvetkov, S. A.; Filatov, E. S.; Khokhlov, V. A.

    2005-12-01

    The electrochemical cell and a technique for precision calorimetric measurements has been developed. Experiments with molten salts containing lithium deuteride were carried out. Calorimetric measurements made on the titanium electrode during experiments. Measurements were made in an inert atmosphere of helium and in an atmosphere of deuterium at various density of an electrolysis current. Excess heat was obtained on the titanium electrode in a deuterium atmosphere during electrolysis. An x-ray diffraction analysis was made on the used titanium electrode. The analysis of the results obtained is discussed.

  3. Electrochemical behaviors of PuN and (U, Pu)N in LiCl KCl eutectic melts

    NASA Astrophysics Data System (ADS)

    Shirai, O.; Kato, T.; Iwai, T.; Arai, Y.; Yamashita, T.

    2005-02-01

    Electrochemical behaviors of PuN and (U, Pu)N in the LiCl KCl eutectic melts at 773 K were investigated by cyclic voltammetry. The electrochemical dissolution of PuN and (U, Pu)N began nearly at -0.90±0.05 and -0.95±0.05 V (vs. Ag+/Ag), respectively. The rest potentials of PuN and (U, Pu)N were observed at about 0.15 V more negative potential than that of UN, in the present experimental condition. The observed rest potentials of (U, Pu)N depended on the equilibrium potential of the Pu3+/PuN. In the cyclic voltammogram measured by use of (U, Pu)N as the working electrode, a steep rise of the positive current was observed at potentials more positive than -0.45 V in analogy with the cyclic voltammogram measured by use of UN as the working electrode. These indicate that UN and PuN in (U, Pu)N would be dissolved independently irrespective of forming the solid solution.

  4. Determination of uranium and rare-earth metals separation coefficients in LiCl KCl melt by electrochemical transient techniques

    NASA Astrophysics Data System (ADS)

    Kuznetsov, S. A.; Hayashi, H.; Minato, K.; Gaune-Escard, M.

    2005-09-01

    The main step in the pyrometallurgical process of spent nuclear fuel recycling is a molten salt electrorefining. The knowledge of separation coefficients of actinides (U, Np, Pu and Am) and rare-earth metals (Y, La, Ce, Nd and Gd) is very important for this step. Usually the separation coefficients are evaluated from the formal standard potentials of metals in melts containing their own ions, values obtained by potentiometric method. Electrochemical experiments were carried out at 723-823 K in order to estimate separation coefficients in LiCl-KCl eutectic melt containing uranium and lanthanum trichlorides. It was shown that for the calculation of uranium and lanthanum separation coefficients it is necessary to determine the voltammetric peak potentials of U(III) and La(III), their concentration in the melt and the kinetic parameters relating to U(III) discharge such as transfer and diffusion coefficients, and standard rate constants of charge transfer.

  5. Thermochemical properties of lanthanides (Ln = La, Nd) and actinides (An = U, Np, Pu, Am) in the molten LiCl KCl eutectic

    NASA Astrophysics Data System (ADS)

    Masset, Patrick; Konings, Rudy J. M.; Malmbeck, Rikard; Serp, Jérôme; Glatz, Jean-Paul

    2005-09-01

    The electrochemical reduction of actinides (U, Pu, Np and Am) and lanthanides (La and Nd) chlorides was investigated by cyclic voltammetry and chronopotentiometry at different temperatures in LiCl-KCl eutectic. The diffusion coefficients of these metallic cations were estimated as well as their apparent standard potentials. These values of potentials are compared with existing data measured also by transient electrochemical techniques or e.m.f. measurements.

  6. Corrosion and Microstructure Correlation in Molten LiCl-KCl Medium

    NASA Astrophysics Data System (ADS)

    Ravi Shankar, A.; Mathiya, S.; Thyagarajan, K.; Kamachi Mudali, U.

    2010-07-01

    Pyrochemical reprocessing in molten chloride salt medium has been considered as one of the best options for the reprocessing of spent metallic fuels of future fast breeder reactors. The unit operations such as salt preparation, electrorefining, and cathode processing involve the presence of molten LiCl-KCl eutectic salt from 673 to 1373 K (400 to 1100 °C). The present work discusses the corrosion behavior of electroformed nickel (EF Ni) without and with nickel-tungsten (Ni-W) coating, 316L SS, and INCONEL 625 alloy in molten LiCl-KCl eutectic salt at 673 K, 773 K, and 873 K (400 °C, 500 °C, and 600 °C) in the presence of air. The weight percent loss of the exposed samples was determined by the weight loss method and surface morphology of the salt exposed, and product layers were examined by scanning electron microscopy (SEM). X-ray diffraction (XRD) and energy-dispersive X-ray (EDX) analysis were also carried out on the exposed and corrosion product layers to understand the phases present and the corrosion mechanism involved. The results of the present study indicated that INCONEL 625 alloy showed superior corrosion resistance compared to electroformed nickel (EF Ni), EF Ni with nickel-tungsten (Ni-W) coating (EF Ni-W), and 316L SS. The EF Ni with Ni-W coating exhibits better corrosion resistance than EF Ni without tungsten coating. Based on the surface morphology, XRD, and EDX analysis of corrosion product layers, the mechanism of corrosion of INCONEL 625 and 316L involves formation of chromium-rich compound at the surface and subsequent spallation. For the EF Ni, the porous thick NiO corrosion product allows the penetration of salt, thus accelerating the corrosion. Improved corrosion resistance of EF Ni-W was attributed to the W-rich NiO layer, while for INCONEL 625, the adherent and protective NiO layer improved the corrosion resistance. The article highlights the results of the present investigation.

  7. Molten-Salt Batteries for Medium and Large-Scale Energy Storage

    SciTech Connect

    Lu, Xiaochuan; Yang, Zhenguo

    2014-12-01

    This chapter discusses two types of molten salt batteries. Both of them are based on a beta-alumina solid electrolyte and molten sodium anode, i.e., sodium-sulfur (Na-S) battery and sodium-metal halide (ZEBRA) batteries. The chapter first reviews the basic electrochemistries and materials for various battery components. It then describes the performance of state-of-the-art batteries and future direction in material development for these batteries.

  8. First-principles calculations of the thermodynamic properties of transuranium elements in a molten salt medium

    NASA Astrophysics Data System (ADS)

    Noh, Seunghyo; Kwak, Dohyun; Lee, Juseung; Kang, Joonhee; Han, Byungchan

    2014-03-01

    We utilized first-principles density-functional-theory (DFT) calculations to evaluate the thermodynamic feasibility of a pyroprocessing methodology for reducing the volume of high-level radioactive materials and recycling spent nuclear fuels. The thermodynamic properties of transuranium elements (Pu, Np and Cm) were obtained in electrochemical equilibrium with a LiCl-KCl molten salt as ionic phases and as adsorbates on a W(110) surface. To accomplish the goal, we rigorously calculated the double layer interface structures on an atomic resolution, on the thermodynamically most stable configurations on W(110) surfaces and the chemical activities of the transuranium elements for various coverages of those elements. Our results indicated that the electrodeposition process was very sensitive to the atomic level structures of Cl ions at the double-layer interface. Our studies are easily expandable to general electrochemical applications involving strong redox reactions of transition metals in non-aqueous solutions.

  9. In situ NMR spectroscopy: inulin biomass conversion in ZnCl₂ molten salt hydrate medium-SnCl₄ addition controls product distribution.

    PubMed

    Wang, Yingxiong; Pedersen, Christian Marcus; Qiao, Yan; Deng, Tiansheng; Shi, Jing; Hou, Xianglin

    2015-01-22

    The dehydration of inulin biomass to the platform chemicals, 5-hydroxymethylfurfural (5-HMF) and levulinic acid (LA), in ZnCl2 molten salt hydrate medium was investigated. The influence of the Lewis acid catalyst, SnCl4, on the product distribution was examined. An in situ(1)H NMR technique was employed to follow the reaction at the molecular level. The experimental results revealed that only 5-HMF was obtained from degradation of inulin biomass in ZnCl2 molten salt hydrate medium, while the LA was gradually becoming the main product when the reaction temperature was increased in the presence of the Lewis acid catalyst SnCl4. In situ NMR spectroscopy could monitor the reaction and give valuable insight. PMID:25439916

  10. Electromagnetic induction in a conductive strip in a medium of contrasting conductivity: application to VLF and MT above molten dykes

    NASA Astrophysics Data System (ADS)

    Davis, Paul M.

    2014-11-01

    Very low frequency (VLF) electromagnetic waves that penetrate conductive magma-filled dykes generate secondary fields on the surface that can be used to invert for dyke properties. The model used for the interpretation calculates currents induced in a conductive strip by an inducing field that decays exponentially with depth due to the conductivity of the surrounding medium. The differential equations are integrated to give an inhomogeneous Fredholm equation of the second kind with a kernel consisting of a modified Bessel function of the second kind. Numerical methods are typically used to solve for the induced currents in the strip. In this paper, we apply a modified Galerkin-Chebyshev method, which involves separating the kernel into source and field spectra and integrating the source terms to obtain a matrix equation for the unknown coefficients. The incident wave is expressed as a Chebyshev series. The modified Bessel function is separated into a logarithmic singularity and a non-singular remainder, both of which are expanded in complex Chebyshev polynomials. The Chebyshev coefficients for the remainder are evaluated using a fast Fourier transform, while the logarithmic term and incident field have analytic series. The deconvolution then involves a matrix inversion. The results depend on the ratio of strip-size to skin-depth. For infinite skin-depth and a singular conductivity distribution given by τ_0 a/√{a^2 - z^2 } (where τ0 is the conductance, a is the half-length and z the distance from the centre), Parker gives an analytic solution. We present a similar analytic series solution for the finite skin-depth case, where the size to skin depth ratio is small. Results are presented for different ratios of size to skin depth that can be compared with numerical solutions. We compare full-space and half-space solutions. A fit of the model to VLF data taken above a magma filled dykes in Hawaii and Mt Etna demonstrates that while properties such as depth to top

  11. Molten salt CO2 capture and electro-transformation (MSCC-ET) into capacitive carbon at medium temperature: effect of the electrolyte composition.

    PubMed

    Deng, Bowen; Chen, Zhigang; Gao, Muxing; Song, Yuqiao; Zheng, Kaiyuan; Tang, Juanjuan; Xiao, Wei; Mao, Xuhui; Wang, Dihua

    2016-08-15

    Electrochemical transformation of CO2 into functional materials or fuels (i.e., carbon, CO) in high temperature molten salts has been demonstrated as a promising way of carbon capture, utilisation and storage (CCUS) in recent years. In a view of continuous operation, the electrolysis process should match very well with the CO2 absorption kinetics. At the same time, in consideration of the energy efficiency, a molten salt electrochemical cell running at lower temperature is more beneficial to a process powered by the fluctuating renewable electricity from solar/wind farms. Ternary carbonates (Li : Na : K = 43.5 : 31.5 : 25.0) and binary chlorides (Li : K = 58.5 : 41.5), two typical kinds of eutectic melt with low melting points and a wide electrochemical potential window, could be the ideal supporting electrolyte for the molten salt CO2 capture and electro-transformation (MSCC-ET) process. In this work, the CO2 absorption behaviour in Li2O/CaO containing carbonates and chlorides were investigated on a home-made gas absorption testing system. The electrode processes as well as the morphology and properties of carbon obtained in different salts are compared to each other. It was found that the composition of molten salts significantly affects the absorption of CO2, electrode processes and performance of the product. Furthermore, the relationship between the absorption and electro-transformation kinetics are discussed based on the findings. PMID:27193751

  12. Molten salt electrolyte separator

    DOEpatents

    Kaun, Thomas D.

    1996-01-01

    A molten salt electrolyte/separator for battery and related electrochemical systems including a molten electrolyte composition and an electrically insulating solid salt dispersed therein, to provide improved performance at higher current densities and alternate designs through ease of fabrication.

  13. Molten salt technology

    SciTech Connect

    Lovering, D.G.

    1982-01-01

    In this volume, the historical background, scope, problems, economics, and future applications of molten salt technologies are discussed. Topics presented include molten salts in primary production of aluminum, general principles and handling and safety of the alkali metals, first-row transition metals, group VIII metals and B-group elements, solution electrochemistry, transport phenomena, corrosion in different molten salts, cells with molten salt electrolytes and reactants, fuel cell design, hydrocracking and liquefaction, heat storage in phase change materials, and nuclear technologies.

  14. Electrodeposition of molten silicon

    DOEpatents

    De Mattei, Robert C.; Elwell, Dennis; Feigelson, Robert S.

    1981-01-01

    Silicon dioxide is dissolved in a molten electrolytic bath, preferably comprising barium oxide and barium fluoride. A direct current is passed between an anode and a cathode in the bath to reduce the dissolved silicon dioxide to non-alloyed silicon in molten form, which is removed from the bath.

  15. Molten salt electrolyte separator

    DOEpatents

    Kaun, T.D.

    1996-07-09

    The patent describes a molten salt electrolyte/separator for battery and related electrochemical systems including a molten electrolyte composition and an electrically insulating solid salt dispersed therein, to provide improved performance at higher current densities and alternate designs through ease of fabrication. 5 figs.

  16. Molten salts and energy related materials.

    PubMed

    Fray, Derek

    2016-08-15

    Molten salts have been known for centuries and have been used for the extraction of aluminium for over one hundred years and as high temperature fluxes in metal processing. This and other molten salt routes have gradually become more energy efficient and less polluting, but there have been few major breakthroughs. This paper will explore some recent innovations that could lead to substantial reductions in the energy consumed in metal production and in carbon dioxide production. Another way that molten salts can contribute to an energy efficient world is by creating better high temperature fuel cells and novel high temperature batteries, or by acting as the medium that can create novel materials that can find applications in high energy batteries and other energy saving devices, such as capacitors. Carbonate melts can be used to absorb carbon dioxide, which can be converted into C, CO and carbon nanoparticles. Molten salts can also be used to create black silicon that can absorb more sunlight over a wider range of wavelengths. Overall, there are many opportunities to explore for molten salts to play in an efficient, low carbon world. PMID:27276650

  17. Molten metal reactors

    SciTech Connect

    Bingham, Dennis N; Klingler, Kerry M; Turner, Terry D; Wilding, Bruce M

    2013-11-05

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  18. Corrosion Behavior of Alloy 625 in PbSO4-Pb3O4-PbCl2-ZnO-10 Wt Pct CdO Molten Salt Medium

    NASA Astrophysics Data System (ADS)

    Mohammadi Zahrani, E.; Alfantazi, A. M.

    2012-08-01

    Corrosion behavior and degradation mechanisms of alloy 625 under a 47.288 PbSO4-12.776 Pb3O4-6.844PbCl2-23.108ZnO-10CdO (wt pct) molten salt mixture under air atmosphere were studied at 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). Electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) measurements, and potentiodynamic polarization techniques were used to evaluate the degradation mechanisms and characterize the corrosion behavior of the alloy. Morphology, chemical composition, and phase structure of the corrosion products and surface layers of the corroded specimens were studied by scanning electron microscopy/energy-dispersive X-ray (SEM/EDX) and X-ray map analyses. Results confirmed that during the exposure of alloy 625 to the molten salt, chromium was mainly dissolved through an active oxidation process as CrO3, Cr2O3, and CrNbO4, while nickel dissolved only as NiO in the system. Formation of a porous and nonprotective oxide layer with low resistance is responsible for the weak protective properties of the barrier layer at high temperatures of 973 K and 1073 K (700 °C and 800 °C). There were two kinds of attack for INCONEL 625, including general surface corrosion and pitting. Pitting corrosion occurred due to the breakdown of the initial oxide layer by molten salt dissolution of the oxide or oxide cracking.

  19. Heat transfer behavior of molten nitrate salt

    NASA Astrophysics Data System (ADS)

    Das, Apurba K.; Clark, Michael M.; Teigen, Bard C.; Fiveland, Woodrow A.; Anderson, Mark H.

    2016-05-01

    The usage of molten nitrate salt as heat transfer fluid and thermal storage medium decouples the generation of electricity from the variable nature of the solar resource, allowing CSP plants to avoid curtailment and match production with demand. This however brings some unique challenges for the design of the molten salt central receiver (MSCR). An aspect critical to the use of molten nitrate (60wt%/40wt% - NaNO3/KNO3) salt as heat transfer fluid in the MSCR is to understand its heat transfer behavior. Alstom collaborated with the University of Wisconsin to conduct a series of experiments and experimentally determined the heat transfer coefficients of molten nitrate salt up to high Reynolds number (Re > 2.0E5) and heat flux (q″ > 1000 kW/m2), conditions heretofore not reported in the literature. A cartridge heater instrumented with thermocouples was installed inside a stainless steel pipe to form an annular test section. The test section was installed in the molten salt flow loop at the University of Wisconsin facility, and operated over a range of test conditions to determine heat transfer data that covered the expected operating regime of a practical molten salt receiver. Heat transfer data were compared to widely accepted correlations found in heat transfer literature, including that of Gnielinski. At lower Reynolds number conditions, the results from this work concurred with the molten salt heat transfer data reported in literature and followed the aforementioned correlations. However, in the region of interest for practical receiver design, the correlations did not accurately model the experimentally determined heat transfer data. Two major effects were observed: (i) all other factors remaining constant, the Nusselt numbers gradually plateaued at higher Reynolds number; and (ii) at higher Reynolds number a positive interaction of heat flux on Nusselt number was noted. These effects are definitely not modeled by the existing correlations. In this paper a new

  20. Molten core retention assembly

    DOEpatents

    Lampe, Robert F.

    1976-06-22

    Molten fuel produced in a core overheating accident is caught by a molten core retention assembly consisting of a horizontal baffle plate having a plurality of openings therein, heat exchange tubes having flow holes near the top thereof mounted in the openings, and a cylindrical, imperforate baffle attached to the plate and surrounding the tubes. The baffle assembly is supported from the core support plate of the reactor by a plurality of hanger rods which are welded to radial beams passing under the baffle plate and intermittently welded thereto. Preferably the upper end of the cylindrical baffle terminates in an outwardly facing lip to which are welded a plurality of bearings having slots therein adapted to accept the hanger rods.

  1. Molten salt spectroelectrochemistry: recent developments

    SciTech Connect

    Mamantov, G.; Chapman, D.M.; Harward, B.L.; Klatt, L.N.; Smith, G.P.

    1985-01-01

    Molten salt spectroelectrochemistry will be reviewed in this paper. UV-visible transmission, infrared reflectance, resonance and normal Raman, and electron spin resonance spectroelectrochemistry have been used for molten salt studies. Two recent applications of uv-visible transmission spectroelectrochemistry to studies of organic and inorganic solutes in molten SbCl/sub 3/-AlCl/sub 3/-N-(1-butyl)pyridinium chloride and AlCl/sub 3/-NaCl will be described.

  2. Molten fluoride fuel salt chemistry

    SciTech Connect

    Toth, L.M.; Del Cul, G.D.; Dai, S.; Metcalf, D.H.

    1994-09-01

    The chemistry of molten fluorides is traced from their development as fuels in the Molten Salt Reactor Experiment with important factors in their selection being discussed. Key chemical characteristics such as solubility, redox behavior, and chemical activity are explained as they relate to the behavior of molten fluoride fuel systems. Fission product behavior is described along with processing experience. Development requirements for fitting the current state of the chemistry to modern nuclear fuel system are described. It is concluded that while much is known about molten fluoride behavior, processing and recycle of the fuel components is a necessary factor if future systems are to be established.

  3. Detection and removal of molten salts from molten aluminum alloys

    SciTech Connect

    K. Butcher; D. Smith; C. L. Lin; L. Aubrey

    1999-08-02

    Molten salts are one source of inclusions and defects in aluminum ingots and cast shapes. A selective adsorption media was used to remove these inclusions and a device for detection of molten salts was tested. This set of experiments is described and the results are presented and analyzed.

  4. 13. VIEW OF THE MOLTEN SALT EXTRACTION LINE. THE MOLTEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MOLTEN SALT EXTRACTION LINE. THE MOLTEN SALT EXTRACTION PROCESS WAS USED TO PURIFY PLUTONIUM BY REMOVING AMERICIUM, A DECAY BY-PRODUCT OF PLUTONIUM. (1/98) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  5. Molten carbonate fuel cell

    DOEpatents

    Kaun, T.D.; Smith, J.L.

    1986-07-08

    A molten electrolyte fuel cell is disclosed with an array of stacked cells and cell enclosures isolating each cell except for access to gas manifolds for the supply of fuel or oxidant gas or the removal of waste gas. The cell enclosures collectively provide an enclosure for the array and effectively avoid the problems of electrolyte migration and the previous need for compression of stack components. The fuel cell further includes an inner housing about and in cooperation with the array enclosure to provide a manifold system with isolated chambers for the supply and removal of gases. An external insulated housing about the inner housing provides thermal isolation to the cell components.

  6. Molten salt lithium cells

    DOEpatents

    Raistrick, Ian D.; Poris, Jaime; Huggins, Robert A.

    1983-01-01

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  7. Molten salt lithium cells

    DOEpatents

    Raistrick, I.D.; Poris, J.; Huggins, R.A.

    1980-07-18

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400 to 500/sup 0/C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell which may be operated at temperatures between about 100 to 170/sup 0/C. The cell is comprised of an electrolyte, which preferably includes lithium nitrate, and a lithium or lithium alloy electrode.

  8. Molten salt lithium cells

    DOEpatents

    Raistrick, Ian D.; Poris, Jaime; Huggins, Robert A.

    1982-02-09

    Lithium-based cells are promising for applications such as electric vehicles and load-leveling for power plants since lithium is very electropositive and light weight. One type of lithium-based cell utilizes a molten salt electrolyte and is operated in the temperature range of about 400.degree.-500.degree. C. Such high temperature operation accelerates corrosion problems and a substantial amount of energy is lost through heat transfer. The present invention provides an electrochemical cell (10) which may be operated at temperatures between about 100.degree.-170.degree. C. Cell (10) comprises an electrolyte (16), which preferably includes lithium nitrate, and a lithium or lithium alloy electrode (12).

  9. Molten carbonate fuel cell

    DOEpatents

    Kaun, Thomas D.; Smith, James L.

    1987-01-01

    A molten electrolyte fuel cell with an array of stacked cells and cell enclosures isolating each cell except for access to gas manifolds for the supply of fuel or oxidant gas or the removal of waste gas, the cell enclosures collectively providing an enclosure for the array and effectively avoiding the problems of electrolyte migration and the previous need for compression of stack components, the fuel cell further including an inner housing about and in cooperation with the array enclosure to provide a manifold system with isolated chambers for the supply and removal of gases. An external insulated housing about the inner housing provides thermal isolation to the cell components.

  10. Removing Dross From Molten Solder

    NASA Technical Reports Server (NTRS)

    Webb, Winston S.

    1990-01-01

    Automatic device helps to assure good solder connections. Machine wipes dross away from area on surface of molten solder in pot. Sweeps across surface of molten solder somewhat in manner of windshield wiper. Each cycle of operation triggered by pulse from external robot. Equipment used wherever precise, automated soldering must be done to military specifications.

  11. Cathode for molten salt batteries

    DOEpatents

    Mamantov, Gleb; Marassi, Roberto

    1977-01-01

    A molten salt electrochemical system for battery applications comprises tetravalent sulfur as the active cathode material with a molten chloroaluminate solvent comprising a mixture of AlCl.sub.3 and MCl having a molar ratio of AlCl.sub.3 /MCl from greater than 50.0/50.0 to 80/20.

  12. Heat capacity of molten halides.

    PubMed

    Redkin, Alexander A; Zaikov, Yurii P; Korzun, Iraida V; Reznitskikh, Olga G; Yaroslavtseva, Tatiana V; Kumkov, Sergey I

    2015-01-15

    The heat capacities of molten salts are very important for their practical use. Experimental investigation of this property is challenging because of the high temperatures involved and the corrosive nature of these materials. It is preferable to combine experimental investigations with empirical relationships, which allows for the evaluation of the heat capacity of molten salt mixtures. The isobaric molar heat capacities of all molten alkali and alkaline-earth halides were found to be constant for each group of salts. The value depends on the number of atoms in the salt, and the molar heat capacity per atom is constant for all molten halide salts with the exception of the lithium halides. The molar heat capacities of molten halides do not change when the anions are changed. PMID:25530462

  13. Application of lithium in molten-salt reduction processes.

    SciTech Connect

    Gourishankar, K. V.

    1998-11-11

    Metallothermic reductions have been extensively studied in the field of extractive metallurgy. At Argonne National Laboratory (ANL), we have developed a molten-salt based reduction process using lithium. This process was originally developed to reduce actinide oxides present in spent nuclear fuel. Preliminary thermodynamic considerations indicate that this process has the potential to be adapted for the extraction of other metals. The reduction is carried out at 650 C in a molten-salt (LiCl) medium. Lithium oxide (Li{sub 2}O), produced during the reduction of the actinide oxides, dissolves in the molten salt. At the end of the reduction step, the lithium is regenerated from the salt by an electrowinning process. The lithium and the salt from the electrowinning are then reused for reduction of the next batch of oxide fuel. The process cycle has been successfully demonstrated on an engineering scale in a specially designed pyroprocessing facility. This paper discusses the applicability of lithium in molten-salt reduction processes with specific reference to our process. Results are presented from our work on actinide oxides to highlight the role of lithium and its effect on process variables in these molten-salt based reduction processes.

  14. Batteries using molten salt electrolyte

    DOEpatents

    Guidotti, Ronald A.

    2003-04-08

    An electrolyte system suitable for a molten salt electrolyte battery is described where the electrolyte system is a molten nitrate compound, an organic compound containing dissolved lithium salts, or a 1-ethyl-3-methlyimidazolium salt with a melting temperature between approximately room temperature and approximately 250.degree. C. With a compatible anode and cathode, the electrolyte system is utilized in a battery as a power source suitable for oil/gas borehole applications and in heat sensors.

  15. Growing Uniform Graphene Disks and Films on Molten Glass for Heating Devices and Cell Culture.

    PubMed

    Chen, Yubin; Sun, Jingyu; Gao, Junfeng; Du, Feng; Han, Qi; Nie, Yufeng; Chen, Zhaolong; Bachmatiuk, Alicja; Priydarshi, Manish Kr; Ma, Donglin; Song, Xiuju; Wu, Xiaosong; Xiong, Chunyang; Rümmeli, Mark H; Ding, Feng; Zhang, Yanfeng; Liu, Zhongfan

    2015-12-16

    The direct growth of uniform graphene disks and their continuous film is achieved by exploiting the molten state of glass. The use of molten glass enables highly uniform nucleation and an enhanced growth rate (tenfold) of graphene, as compared to those scenarios on commonly used insulating solids. The obtained graphene glasses show promising application potentials in daily-life scenarios such as smart heating devices and biocompatible cell-culture mediums. PMID:26485212

  16. Molten metal injector system and method

    DOEpatents

    Meyer, Thomas N.; Kinosz, Michael J.; Bigler, Nicolas; Arnaud, Guy

    2003-04-01

    Disclosed is a molten metal injector system including a holder furnace, a casting mold supported above the holder furnace, and a molten metal injector supported from a bottom side of the mold. The holder furnace contains a supply of molten metal having a metal oxide film surface. The bottom side of the mold faces the holder furnace. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The injector projects into the holder furnace and is in fluid communication with the mold cavity. The injector includes a piston positioned within a piston cavity defined by a cylinder for pumping the molten metal upward from the holder furnace and injecting the molten metal into the mold cavity under pressure. The piston and cylinder are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder further includes a molten metal intake for receiving the molten metal into the piston cavity. The molten metal intake is located below the metal oxide film surface of the molten metal when the holder furnace contains the molten metal. A method of injecting molten metal into a mold cavity of a casting mold is also disclosed.

  17. Fuel production from wastes using molten salts

    SciTech Connect

    Gay, R.L.; Barclay, K.M.; Grantham, L.F.; Yosim, S.J.

    1980-01-01

    The Rockwell International molten salt process for gasification of wastes with resource recovery has been shown here to be well-suited for the processing of a variety of wastes. A variety of waste forms may be processed, that is, solids, liquids, and solid-liquid mixtures. The process is suitable for applications which involve either small or large throughputs. The gasification medium, sodium carbonate, is stable, non-volatile, inexpensive, and nontoxic. Sulfur-containing pollutants are retained in the melt when sulfur-containing wastes are gasified. In the same manner, halogen-containing pollutants are retained during gasification of halogen-containing wastes. The gasification of a high-nitrogen-content waste (leather scraps) produces very little NO/sub x/ in the off-gas. Valuable minerals may be recovered by processing of the salt after gasification of mineral-laden wastes. In general, the molten salt process is best applied to waste materials involving potential pollutants (such as sulfur or chromium) or to wastes where gasification and resource recovery are important (such as the recovery of silver with simultaneous gasification of x-ray film).

  18. METHOD OF PROTECTING TANTALUM CRUCIBLES AGAINST REACTION WITH MOLTEN URANIUM

    DOEpatents

    Feder, H.M.; Chellew, N.R.

    1960-08-16

    Tantalum crucibles against reaction with molten uranium by contacting the surfaces to be protected with metallic boron (as powder, vapor, or suspension in a liquid-volatilenonreacting medium, such as acetone and petroleum oil) at about 1800 deg C in vacuum, discontinuing contact with the boron, and heating the crucibles to a temperature of between 1800 aad 2000 deg C, whereby the tantalum boride formed in the first heating step is converted to tantalum monoboride.

  19. Supported molten-metal catalysts

    DOEpatents

    Datta, Ravindra; Singh, Ajeet; Halasz, Istvan; Serban, Manuela

    2001-01-01

    An entirely new class of catalysts called supported molten-metal catalysts, SMMC, which can replace some of the existing precious metal catalysts used in the production of fuels, commodity chemicals, and fine chemicals, as well as in combating pollution. SMMC are based on supporting ultra-thin films or micro-droplets of the relatively low-melting (<600.degree. C.), inexpensive, and abundant metals and semimetals from groups 1, 12, 13, 14, 15 and 16, of the periodic table, or their alloys and intermetallic compounds, on porous refractory supports, much like supported microcrystallites of the traditional solid metal catalysts. It thus provides orders of magnitude higher surface area than is obtainable in conventional reactors containing molten metals in pool form and also avoids corrosion. These have so far been the chief stumbling blocks in the application of molten metal catalysts.

  20. Ceramics for Molten Materials Transfer

    NASA Technical Reports Server (NTRS)

    Standish, Evan; Stefanescu, Doru M.; Curreri, Peter A.

    2009-01-01

    The paper reviews the main issues associated with molten materials transfer and handling on the lunar surface during the operation of a hig h temperature electrowinning cell used to produce oxygen, with molten iron and silicon as byproducts. A combination of existing technolog ies and purposely designed technologies show promise for lunar exploi tation. An important limitation that requires extensive investigation is the performance of refractory currently used for the purpose of m olten metal containment and transfer in the lunar environment associa ted with electrolytic cells. The principles of a laboratory scale uni t at a scale equivalent to the production of 1 metric ton of oxygen p er year are introduced. This implies a mass of molten materials to be transferred consistent with the equivalent of 1kg regolithlhr proces sed.

  1. Electrolysis of a molten semiconductor.

    PubMed

    Yin, Huayi; Chung, Brice; Sadoway, Donald R

    2016-01-01

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. As opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides. PMID:27553525

  2. Stability of Molten Core Materials

    SciTech Connect

    Layne Pincock; Wendell Hintze

    2013-01-01

    The purpose of this report is to document a literature and data search for data and information pertaining to the stability of nuclear reactor molten core materials. This includes data and analysis from TMI-2 fuel and INL’s LOFT (Loss of Fluid Test) reactor project and other sources.

  3. Electrolysis of a molten semiconductor

    PubMed Central

    Yin, Huayi; Chung, Brice; Sadoway, Donald R.

    2016-01-01

    Metals cannot be extracted by electrolysis of transition-metal sulfides because as liquids they are semiconductors, which exhibit high levels of electronic conduction and metal dissolution. Herein by introduction of a distinct secondary electrolyte, we reveal a high-throughput electro-desulfurization process that directly converts semiconducting molten stibnite (Sb2S3) into pure (99.9%) liquid antimony and sulfur vapour. At the bottom of the cell liquid antimony pools beneath cathodically polarized molten stibnite. At the top of the cell sulfur issues from a carbon anode immersed in an immiscible secondary molten salt electrolyte disposed above molten stibnite, thereby blocking electronic shorting across the cell. As opposed to conventional extraction practices, direct sulfide electrolysis completely avoids generation of problematic fugitive emissions (CO2, CO and SO2), significantly reduces energy consumption, increases productivity in a single-step process (lower capital and operating costs) and is broadly applicable to a host of electronically conductive transition-metal chalcogenides. PMID:27553525

  4. MOLTEN FLUORIDE NUCLEAR REACTOR FUEL

    DOEpatents

    Barton, C.J.; Grimes, W.R.

    1960-01-01

    Molten-salt reactor fuel compositions consisting of mixtures of fluoride salts are reported. In its broadest form, the composition contains an alkali fluoride such as sodium fluoride, zirconium tetrafluoride, and a uranium fluoride, the latter being the tetrafluoride or trifluoride or a mixture of the two. An outstanding property of these fuel compositions is a high coeffieient of thermal expansion which provides a negative temperature coefficient of reactivity in reactors in which they are used.

  5. Molten carbonate fuel cell matrices

    DOEpatents

    Vogel, Wolfgang M.; Smith, Stanley W.

    1985-04-16

    A molten carbonate fuel cell including a cathode electrode of electrically conducting or semiconducting lanthanum containing material and an electrolyte containing matrix of an electrically insulating lanthanum perovskite. In addition, in an embodiment where the cathode electrode is LaMnO.sub.3, the matrix may include LaAlO.sub.3 or a lithium containing material such as LiAlO.sub.2 or Li.sub.2 TiO.sub.3.

  6. Partially molten magma ocean model

    SciTech Connect

    Shirley, D.N.

    1983-02-15

    The properties of the lunar crust and upper mantle can be explained if the outer 300-400 km of the moon was initially only partially molten rather than fully molten. The top of the partially molten region contained about 20% melt and decreased to 0% at 300-400 km depth. Nuclei of anorthositic crust formed over localized bodies of magma segregated from the partial melt, then grew peripherally until they coverd the moon. Throughout most of its growth period the anorthosite crust floated on a layer of magma a few km thick. The thickness of this layer is regulated by the opposing forces of loss of material by fractional crystallization and addition of magma from the partial melt below. Concentrations of Sr, Eu, and Sm in pristine ferroan anorthosites are found to be consistent with this model, as are trends for the ferroan anorthosites and Mg-rich suites on a diagram of An in plagioclase vs. mg in mafics. Clustering of Eu, Sr, and mg values found among pristine ferroan anorthosites are predicted by this model.

  7. Thermal Interaction Between Molten Metal and Sodium: Examination of the Fragmentation Mechanism of Molten Jet

    SciTech Connect

    Satoshi Nishimura; Izumi Kinshita; Nobuyuki Ueda; Ken-ichiro Sugiyama; Ryohei Okada

    2002-07-01

    In order to clarify the mechanism of thermal fragmentation of a molten jet dropped into a sodium pool at instantaneous contact interface temperatures below its freezing point, a basic experiment was carried out using molten copper and sodium. Copper was melted in a crucible with an electrical heater and was dropped through a short nozzle into a sodium pool, in the form of a jet column. Thermal fragmentation originating inside the molten copper jet with a solid crust was clearly observed in all runs. It is verified that a small quantity of sodium, which is locally entrained inside the molten jet due to the organized motion between the molten jet and sodium, is vaporized by the sensible heat and the latent heat of molten copper, and the high internal pressure causes the molten jet with a solid crust to fragment. It is also concluded that the thermal fragmentation is more dominant than the hydrodynamic fragmentation, in the present range of Weber number and superheating of molten jet. Furthermore, it can be explained that the thermal fragmentation caused by the molten copper jet - sodium interaction is severer than that caused by the molten uranium alloy jet - sodium interaction, which was reported by Gabor et al., because the latent heat and the thermal diffusivity of molten copper, which are the physical properties that dominate the degree of fragmentation, are much higher than those of molten uranium alloy jets. (authors)

  8. Molten salt processing of mixed wastes with offgas condensation

    SciTech Connect

    Cooper, J.F.; Brummond, W.; Celeste, J.; Farmer, J.; Hoenig, C.; Krikorian, O.H.; Upadhye, R. ); Gay, R.L.; Stewart, A.; Yosim, S. . Energy Systems Group)

    1991-05-13

    We are developing an advanced process for treatment of mixed wastes in molten salt media at temperatures of 700--1000{degrees}C. Waste destruction has been demonstrated in a single stage oxidation process, with destruction efficiencies above 99.9999% for many waste categories. The molten salt provides a heat transfer medium, prevents thermal surges, and functions as an in situ scrubber to transform the acid-gas forming components of the waste into neutral salts and immobilizes potentially fugitive materials by a combination of particle wetting, encapsulation and chemical dissolution and solvation. Because the offgas is collected and assayed before release, and wastes containing toxic and radioactive materials are treated while immobilized in a condensed phase, the process avoids the problems sometimes associated with incineration processes. We are studying a potentially improved modification of this process, which treats oxidizable wastes in two stages: pyrolysis followed by catalyzed molten salt oxidation of the pyrolysis gases at ca. 700{degrees}C. 15 refs., 5 figs., 1 tab.

  9. Coherent dynamics of molten potassium

    NASA Astrophysics Data System (ADS)

    Tewari, S. P.; Silotia, P.; Dhingra, G.; Tandon, P.; Sood, J.

    2016-05-01

    The observed coherent dynamical structure factor S(k,ω) of molten Potassium at 343K as measured by high resolution inelastic X-ray scattering (IXS) particularly in the low wave - vector, k range 1.75nm-1 ≤ k ≤ 10.0nm-1 has been explained using the modified microscopic theory of collective dynamics of a simple liquid. The detailed line shape of S(k,ω) for liquid K, agree quite well with the corresponding reported experimental results.

  10. Measuring Thermal Diffusivity of Molten Semiconductors

    NASA Technical Reports Server (NTRS)

    Crouch, R.; Holland, L.; Taylor, R. E.

    1986-01-01

    Thermal diffusivity of molten and solid mercury cadmium telluride measured with aid of new apparatus. Knowledge gained from such measurements help efforts to grow high-quality single crystals of this semiconductor for use in infrared detectors: Without knowledge of thermal diffusivity, difficult to control growth rate of solid from molten material.

  11. Solidification front shape of the molten metal in a thermally thin cylinder

    NASA Astrophysics Data System (ADS)

    Tsun, I. M.

    2013-02-01

    Reported data are reviewed briefly. When a molten metal is extruded to produce a wire directly from the melt, a capillary stream 0.2-3 mm in diameter is directed into a cooling medium so that external heat exchange ensures faster solidification of the metal as compared to capillary disintegration of the stream into drops. The following two assumptions regarding the shape of the solidification front exist: a planar solidification front normal to the axis and a curved axisymmetric front surface. Both assumptions are considered. The assumption of a curved axisymmetric solidification front surface of the molten metal in a cylinder is shown to be more realistic.

  12. Molten carbonate fuel cell separator

    DOEpatents

    Nickols, Richard C.

    1986-09-02

    In a stacked array of molten carbonate fuel cells, a fuel cell separator is positioned between adjacent fuel cells to provide isolation as well as a conductive path therebetween. The center portion of the fuel cell separator includes a generally rectangular, flat, electrical conductor. Around the periphery of the flat portion of the separator are positioned a plurality of elongated resilient flanges which form a gas-tight seal around the edges of the fuel cell. With one elongated flange resiliently engaging a respective edge of the center portion of the separator, the sealing flanges, which are preferably comprised of a noncorrosive material such as an alloy of yttrium, iron, aluminum or chromium, form a tight-fitting wet seal for confining the corrosive elements of the fuel cell therein. This arrangement permits a good conductive material which may be highly subject to corrosion and dissolution to be used in combination with a corrosion-resistant material in the fuel cell separator of a molten carbonate fuel cell for improved fuel cell conductivity and a gas-tight wet seal.

  13. Molten carbonate fuel cell separator

    DOEpatents

    Nickols, R.C.

    1984-10-17

    In a stacked array of molten carbonate fuel cells, a fuel cell separator is positioned between adjacent fuel cells to provide isolation as well as a conductive path therebetween. The center portion of the fuel cell separator includes a generally rectangular, flat, electrical conductor. Around the periphery of the flat portion of the separator are positioned a plurality of elongated resilient flanges which form a gas-tight seal around the edges of the fuel cell. With one elongated flange resiliently engaging a respective edge of the center portion of the separator, the sealing flanges, which are preferably comprised of a noncorrosive material such as an alloy of yttrium, iron, aluminum or chromium, form a tight-fitting wet seal for confining the corrosive elements of the fuel cell therein. This arrangement permits a good conductive material which may be highly subject to corrosion and dissolution to be used in combination with a corrosion-resistant material in the fuel cell separator of a molten carbonate fuel cell for improved fuel cell conductivity and a gas-tight wet seal.

  14. Beryllium Interactions in Molten Salts

    SciTech Connect

    G. S. Smolik; M. F. Simpson; P. J. Pinhero; M. Hara; Y. Hatano; R. A. Anderl; J. P. Sharpe; T. Terai; S. Tanaka; D. A. Petti; D.-K. Sze

    2006-01-01

    Molten flibe (2LiF·BeF2) is a candidate as a cooling and tritium breeding media for future fusion power plants. Neutron interactions with the salt will produce tritium and release excess free fluorine ions. Beryllium metal has been demonstrated as an effective redox control agent to prevent free fluorine, or HF species, from reacting with structural metal components. The extent and rate of beryllium solubility in a pot design experiments to suppress continuously supplied hydrogen fluoride gas has been measured and modeled[ ]. This paper presents evidence of beryllium loss from specimens, a dependence of the loss upon bi-metal coupling, i.e., galvanic effect, and the partitioning of the beryllium to the salt and container materials. Various posttest investigative methods, viz., scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and x-ray photoelectron spectroscopy (XPS) were used to explore this behavior.

  15. Electric molten zone crystallization of silicon wafers

    NASA Astrophysics Data System (ADS)

    Costa, I.; Brito, M. C.; Gaspar, G.; Serra, J. M.; Alves, J. Maia; Vallêra, A.

    2013-12-01

    A new method for molten zone crystallization is presented. The method is based on the formation of a molten capillary by applying an electric current. Since the power is delivered directly to the liquid, the technique has the potential for low energy budget. On the other hand, being a floating molten zone method, the liquid silicon never contacts foreign materials and therefore is essentially contamination free. Experimental results show that the crystallized samples feature relatively low minority carrier lifetimes which are correlated to relatively high dislocation densities, associated with the sample temperature profile.

  16. Molten salt safety study. Final report

    SciTech Connect

    Not Available

    1980-01-01

    The considerations concerning safety in using molten salt (40% potassium nitrate, 60% sodium nitrate) in a solar central receiver plant are addressed. The considerations are of a general nature and do not cover any details of equipment or plant operation. The study includes salt chemical reaction, experiments with molten salt, dry storage and handling constraints, and includes data from the National Fire Protection Association. The contents of this report were evaluated by two utility companies and they concluded that no major safety problems exist in using a molten salt solar system.

  17. Cathode for molten carbonate fuel cell

    DOEpatents

    Kaun, Thomas D.; Mrazek, Franklin C.

    1990-01-01

    A porous sintered cathode for a molten carbonate fuel cell and method of making same, the cathode including a skeletal structure of a first electronically conductive material slightly soluble in the electrolyte present in the molten carbonate fuel cell covered by fine particles of a second material of possibly lesser electronic conductivity insoluble in the electrolyte present in the molten carbonate fuel cell, the cathode having a porosity in the range of from about 60% to about 70% at steady-state cell operating conditions consisting of both macro-pores and micro-pores.

  18. Space Molten Salt Reactor Concept for Nuclear Electric Propulsion and Surface Power

    NASA Astrophysics Data System (ADS)

    Eades, M.; Flanders, J.; McMurray, N.; Denning, R.; Sun, X.; Windl, W.; Blue, T.

    Students at The Ohio State University working under the NASA Steckler Grant sought to investigate how molten salt reactors with fissile material dissolved in a liquid fuel medium can be applied to space applications. Molten salt reactors of this kind, built for non-space applications, have demonstrated high power densities, high temperature operation without pressurization, high fuel burn up and other characteristics that are ideal for space fission systems. However, little research has been published on the application of molten salt reactor technology to space fission systems. This paper presents a conceptual design of the Space Molten Salt Reactor (SMSR), which utilizes molten salt reactor technology for Nuclear Electric Propulsion (NEP) and surface power at the 100 kWe to 15 MWe level. Central to the SMSR design is a liquid mixture of LiF, BeF2 and highly enriched U235F4 that acts as both fuel and core coolant. In brief, some of the positive characteristics of the SMSR are compact size, simplified core design, high fuel burn up percentages, proliferation resistant features, passive safety mechanisms, a considerable body of previous research, and the possibility for flexible mission architecture.

  19. Corrosion of Mullite by Molten Salts

    NASA Technical Reports Server (NTRS)

    Jacobson, Nathan S.; Lee, Kang N.; Yoshio, Tetsuo

    1996-01-01

    The interaction of molten salts of different Na2O activities and mullite is examined with furnace and burner tests. The more-acidic molten salts form small amounts of Al2O3; the more-basic molten salts form various Na2O-Al2O3-SiO2 compounds. The results are interpreted using the Na2O-Al203-SiO2 ternary phase diagram, and some possible diffusion paths are discussed. The generally higher melting points of Na2O-Al2O3-SiO2 compounds lead to better behavior of mullite in molten salts, as compared to SiO2-protected ceramics such as SiC. Mullite-coated SiC is discussed, and the corrosion behavior is evaluated.

  20. Recirculating Molten Metal Supply System And Method

    DOEpatents

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-07-01

    The melter furnace includes a heating chamber (16), a pump chamber (18), a degassing chamber (20), and a filter chamber (22). The pump chamber (18) is located adjacent the heating chamber (16) and houses a molten metal pump (30). The degassing chamber (20) is located adjacent and in fluid communication with the pump chamber (18), and houses a degassing mechanism (36). The filter chamber (22) is located adjacent and in fluid communication with the degassing chamber (20). The filter chamber (22) includes a molten metal filter (38). The melter furnace (12) is used to supply molten metal to an externally located holder furnace (14), which then recirculates molten metal back to the melter furnace (12).

  1. Molten Hydroxide Trapping Process for Radioiodine

    SciTech Connect

    Trowbridge, L.D.

    2003-01-28

    A molten hydroxide trapping process has been considered for removing radioiodine species from off-gas streams whereby iodine is reacted directly with molten hydroxides such as NaOH or KOH. The resulting product is the corresponding iodide, which can be separated by simple cooling of the molten mixture to grow the iodide primary phase once the mixture reaches 70-80 mol% in the iodide component. Thermodynamic analysis indicates that such a chemical process is highly favorable. Experimental testing of the trapping process using molecular iodine showed trapping of up to 96% of the volatile iodine. The trapping efficiency was dependent on operational parameters such as temperature and gas-melt contact efficiency, and higher efficiencies are expected as the process is further developed. While an iodide phase could be effectively isolated by slow cooling of a molten iodide-hydroxide mixture, the persistent appearance of hydroxide indicated that an appreciable solubility of hydroxide occurred in the iodide phase.

  2. Molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, W.A.; Upadhye, R.S.; Pruneda, C.O.

    1995-07-18

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor. 4 figs.

  3. Electrode for molten carbonate fuel cell

    DOEpatents

    Iacovangelo, Charles D.; Zarnoch, Kenneth P.

    1983-01-01

    A sintered porous electrode useful for a molten carbonate fuel cell is produced which is composed of a plurality of 5 wt. % to 95 wt. % nickel balance copper alloy encapsulated ceramic particles sintered together by the alloy.

  4. Molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, William A.; Upadhye, Ravindra S.; Pruneda, Cesar O.

    1995-01-01

    A molten salt destruction process is used to treat and destroy energetic waste materials such as high explosives, propellants, and rocket fuels. The energetic material is pre-blended with a solid or fluid diluent in safe proportions to form a fluid fuel mixture. The fuel mixture is rapidly introduced into a high temperature molten salt bath. A stream of molten salt is removed from the vessel and may be recycled as diluent. Additionally, the molten salt stream may be pumped from the reactor, circulated outside the reactor for further processing, and delivered back into the reactor or cooled and circulated to the feed delivery system to further dilute the fuel mixture entering the reactor.

  5. Structural energetics of the molten globule state.

    PubMed

    Haynie, D T; Freire, E

    1993-06-01

    Certain partly ordered protein conformations, commonly called "molten globule states," are widely believed to represent protein folding intermediates. Recent structural studies of molten globule states of different proteins have revealed features which appear to be general in scope. The emerging consensus is that these partly ordered forms exhibit a high content of secondary structure, considerable compactness, nonspecific tertiary structure, and significant structural flexibility. These characteristics may be used to define a general state of protein folding called "the molten globule state," which is structurally and thermodynamically distinct from both the native state and the denatured state. Despite extensive knowledge of structural features of a few molten globule states, a cogent thermodynamic argument for their stability has not yet been advanced. The prevailing opinion of the last decade was that there is little or no enthalpy difference or heat capacity difference between the molten globule state and the unfolded state. This view, however, appears to be at variance with the existing database of protein structural energetics and with recent estimates of the energetics of denaturation of alpha-lactalbumin, cytochrome c, apomyoglobin, and T4 lysozyme. We discuss these four proteins at length. The results of structural studies, together with the existing thermodynamic values for fundamental interactions in proteins, provide the foundation for a structural thermodynamic framework which can account for the observed behavior of molten globule states. Within this framework, we analyze the physical basis for both the high stability of several molten globule states and the low probability of other potential folding intermediates. Additionally, we consider, in terms of reduced enthalpy changes and disrupted cooperative interactions, the thermodynamic basis for the apparent absence of a thermally induced, cooperative unfolding transition for some molten globule

  6. Helium-cooled molten-salt fusion breeder

    SciTech Connect

    Moir, R.W.; Lee, J.D.; Fulton, F.J.; Huegel, F.; Neef, W.S. Jr.; Sherwood, A.E.; Berwald, D.H.; Whitley, R.H.; Wong, C.P.C.; Devan, J.H.

    1984-12-01

    We present a new conceptual design for a fusion reactor blanket that is intended to produce fissile material for fission power plants. Fast fission is suppressed by using beryllium instead of uranium to multiply neutrons. Thermal fission is suppressed by minimizing the fissile inventory. The molten-salt breeding medium (LiF + BeF/sub 2/ + ThF/sub 4/) is circulated through the blanket and to the on-line processing system where /sup 233/U and tritium are continuously removed. Helium cools the blanket and the austenitic steel tubes that contain the molten salt. Austenitic steel was chosen because of its ease of fabrication, adequate radiation-damage lifetime, and low corrosion by molten salt. We estimate that a breeder having 3000 MW of fusion power will produce 6500 kg of /sup 233/U per year. This amount is enough to provide makeup for 20 GWe of light-water reactors per year or twice that many high-temperature gas-cooled reactors or Canadian heavy-water reactors. Safety is enhanced because the afterheat is low and blanket materials do not react with air or water. The fusion breeder based on a pre-MARS tandem mirror is estimated to cost $4.9B or 2.35 times a light-water reactor of the same power. The estimated cost of the /sup 233/U produced is $40/g for fusion plants costing 2.35 times that of a light-water reactor if utility owned or $16/g if government owned.

  7. Vacuum Refining of Molten Silicon

    NASA Astrophysics Data System (ADS)

    Safarian, Jafar; Tangstad, Merete

    2012-12-01

    Metallurgical fundamentals for vacuum refining of molten silicon and the behavior of different impurities in this process are studied. A novel mass transfer model for the removal of volatile impurities from silicon in vacuum induction refining is developed. The boundary conditions for vacuum refining system—the equilibrium partial pressures of the dissolved elements and their actual partial pressures under vacuum—are determined through thermodynamic and kinetic approaches. It is indicated that the vacuum removal kinetics of the impurities is different, and it is controlled by one, two, or all the three subsequent reaction mechanisms—mass transfer in a melt boundary layer, chemical evaporation on the melt surface, and mass transfer in the gas phase. Vacuum refining experimental results of this study and literature data are used to study the model validation. The model provides reliable results and shows correlation with the experimental data for many volatile elements. Kinetics of phosphorus removal, which is an important impurity in the production of solar grade silicon, is properly predicted by the model, and it is observed that phosphorus elimination from silicon is significantly increased with increasing process temperature.

  8. Apparatus for making molten silicon

    NASA Technical Reports Server (NTRS)

    Levin, Harry (Inventor)

    1988-01-01

    A reactor apparatus (10) adapted for continuously producing molten, solar grade purity elemental silicon by thermal reaction of a suitable precursor gas, such as silane (SiH.sub.4), is disclosed. The reactor apparatus (10) includes an elongated reactor body (32) having graphite or carbon walls which are heated to a temperature exceeding the melting temperature of silicon. The precursor gas enters the reactor body (32) through an efficiently cooled inlet tube assembly (22) and a relatively thin carbon or graphite septum (44). The septum (44), being in contact on one side with the cooled inlet (22) and the heated interior of the reactor (32) on the other side, provides a sharp temperature gradient for the precursor gas entering the reactor (32) and renders the operation of the inlet tube assembly (22) substantially free of clogging. The precursor gas flows in the reactor (32) in a substantially smooth, substantially axial manner. Liquid silicon formed in the initial stages of the thermal reaction reacts with the graphite or carbon walls to provide a silicon carbide coating on the walls. The silicon carbide coated reactor is highly adapted for prolonged use for production of highly pure solar grade silicon. Liquid silicon (20) produced in the reactor apparatus (10) may be used directly in a Czochralski or other crystal shaping equipment.

  9. Electrosynthesis of cerium hexaboride by the molten salt technique

    NASA Astrophysics Data System (ADS)

    Amalajyothi, K.; Berchmans, L. John; Angappan, S.; Visuvasam, A.

    2008-07-01

    Molten salts are well thought-out as the incredibly promising medium for chemical and electrochemical synthesis of compounds. Hence a stab has been made on the electrochemical synthesis of CeB 6 using molten salt technique. The electrolyte consisted of lithium fluoride (LiF), boron trioxide (B 2O 3) and cerium chloride (CeCl 3). Electrochemical experiments were carried out in an inconal reactor in an argon atmosphere. Electrolysis was executed in a high-density graphite crucible, which doles out as the electrolyte clutching vessel as well as the anode. The cathode was made up of a molybdenum rod. The electrolysis was carried out at 900 °C at different current densities intended for the synthesis of CeB 6 crystals. After the electrolysis, the cathode product was removed and cleaned using dilute HCl solution. The crystals were scrutinized by X-ray diffraction (XRD) to make out the phase and the purity. It has been observed that CeB 6 crystals are synthesized at all current densities and the product has traces of impurities.

  10. Applications of molten salts in reactive metals processing

    SciTech Connect

    Mishra, B.; Olson, D.L.; Averill, W.A.

    1993-12-31

    Pyrochemical processes using molten salts provide a unique opportunity for the extraction and refining of many reactive and valuable metals either directly from the beneficiated ore or from other process effluent that contain reactive metal compounds. This research program is aimed at developing a process for the production and recovery of reactive and valuable metals, such as zinc, tin, lead, bismuth and silver, in a hybrid reactor combining electrolytic production of the calcium reductant and in-situ utilization of this reductant for pyrochemical reduction of the metal compounds, such as halide or oxides. The process is equally suitable for producing other low melting metals, such as cadmium and antimony. The cell is typically operated below 1000C temperature. Attempts have been made to produce silver, lead, bismuth, tin and cerium by calciothermic reduction in a molten salt media. In a separate effort, calcium has been produced by an electrolytic dissociation of lime in a calcium chloride medium. The most important characteristic of the hybrid technology is its ability to produce metals under ``zero-waste`` conditions.

  11. Method and apparatus for atomization and spraying of molten metals

    DOEpatents

    Hobson, David O.; Alexeff, Igor; Sikka, Vinod K.

    1990-01-01

    A method and device for dispersing molten metal into fine particulate spray, the method comprises applying an electric current through the molten metal and simultaneously applying a magnetic field to the molten metal in a plane perpendicular to the electric current, whereby the molten metal is caused to form into droplets at an angle perpendicular to both the electric current and the magnetic field. The device comprises a structure for providing a molten metal, appropriately arranged electrodes for applying an electric current through the molten metal, and a magnet for providing a magnetic field in a plane perpendicular to the electric current.

  12. A method of measuring a molten metal liquid pool volume

    DOEpatents

    Garcia, G.V.; Carlson, N.M., Donaldson, A.D.

    1990-12-12

    A method of measuring a molten metal liquid pool volume and in particular molten titanium liquid pools, including the steps of (a) generating an ultrasonic wave at the surface of the molten metal liquid pool, (b) shining a light on the surface of a molten metal liquid pool, (c) detecting a change in the frequency of light, (d) detecting an ultrasonic wave echo at the surface of the molten metal liquid pool, and (e) computing the volume of the molten metal liquid. 3 figs.

  13. Method and apparatus for atomization and spraying of molten metals

    DOEpatents

    Hobson, D.O.; Alexeff, I.; Sikka, V.K.

    1988-07-19

    A method and device for dispersing molten metal into fine particulate spray, the method comprises applying an electric current through the molten metal and simultaneously applying a magnetic field to the molten metal in a plane perpendicular to the electric current, whereby the molten metal is caused to form into droplets at an angle perpendicular to both the electric current and the magnetic field. The device comprises a structure for providing a molten metal, appropriately arranged electrodes for applying an electric current through the molten metal, and a magnet for providing a magnetic field in a plane perpendicular to the electric current. 11 figs.

  14. Molten fatty acid based microemulsions.

    PubMed

    Noirjean, Cecile; Testard, Fabienne; Dejugnat, Christophe; Jestin, Jacques; Carriere, David

    2016-06-21

    We show that ternary mixtures of water (polar phase), myristic acid (MA, apolar phase) and cetyltrimethylammonium bromide (CTAB, cationic surfactant) studied above the melting point of myristic acid allow the preparation of microemulsions without adding a salt or a co-surfactant. The combination of SANS, SAXS/WAXS, DSC, and phase diagram determination allows a complete characterization of the structures and interactions between components in the molten fatty acid based microemulsions. For the different structures characterized (microemulsion, lamellar or hexagonal phases), a similar thermal behaviour is observed for all ternary MA/CTAB/water monophasic samples and for binary MA/CTAB mixtures without water: crystalline myristic acid melts at 52 °C, and a thermal transition at 70 °C is assigned to the breaking of hydrogen bounds inside the mixed myristic acid/CTAB complex (being the surfactant film in the ternary system). Water determines the film curvature, hence the structures observed at high temperature, but does not influence the thermal behaviour of the ternary system. Myristic acid is partitioned in two "species" that behave independently: pure myristic acid and myristic acid associated with CTAB to form an equimolar complex that plays the role of the surfactant film. We therefore show that myristic acid plays the role of a solvent (oil) and a co-surfactant allowing the fine tuning of the structure of oil and water mixtures. This solvosurfactant behaviour of long chain fatty acid opens the way for new formulations with a complex structure without the addition of any extra compound. PMID:27241163

  15. Testing of pyrochemical centrifugal contactors

    SciTech Connect

    Chow, L.S.; Carls, E.L.; Basco, J.K.; Johnson, T.R.

    1996-08-01

    A centrifugal contactor that performs oxidation and reduction exchange reactions between molten metals and salts at 500 degrees Centigrade has been tested successfully at Argonne National Laboratory (ANL). The design is based on contactors for aqueous- organic systems operation near room temperature. In tests to demonstrate the performance of the pyrocontactor, cadmium and LICl- KCl eutectic salt were the immiscible solvent phases, and rare earths were the distributing solutes. The tests showed that the pyrocontactor mixed and separated the phases well, with stage efficiencies approaching 99% at rotor speeds near 2700 rpm. The contactor ran smoothly and reliably over the entire range of speeds that was tested.

  16. Industrial use of molten nitrate/nitrite salts

    SciTech Connect

    Carling, R.W.; Mar, R.W.

    1981-12-01

    Nitrate salts have been used for years as a high-temperature heat transfer medium in the chemical and metal industries. This experience is often cited as an argument for the use of these salts in large-scale solar energy systems. However, this industrial experience has not been well documented and a study was carried out to provide such information to the solar community and to determine the applicability of this data base. Seven different industrial plants were visited and the plant operators were interviewed with regard to operating history and experience. In all cases the molten salt systems operate without problems. However, it is not possible to apply the base of industrial experience directly to solar thermal energy applications because of differences in operating temperature, salt composition, alloys used, and thermal/mechanical conditions.

  17. Molten salts and nuclear energy production

    NASA Astrophysics Data System (ADS)

    Le Brun, Christian

    2007-01-01

    Molten salts (fluorides or chlorides) were considered near the beginning of research into nuclear energy production. This was initially due to their advantageous physical and chemical properties: good heat transfer capacity, radiation insensitivity, high boiling point, wide range solubility for actinides. In addition it was realised that molten salts could be used in numerous situations: high temperature heat transfer, core coolants with solid fuels, liquid fuel in a molten salt reactor, solvents for spent nuclear solid fuel in the case of pyro-reprocessing and coolant and tritium production in the case of fusion. Molten salt reactors, one of the six innovative concepts chosen by the Generation IV international forum, are particularly interesting for use as either waste incinerators or thorium cycle systems. As the neutron balance in the thorium cycle is very tight, the possibility to perform online extraction of some fission product poisons from the salt is very attractive. In this article the most important questions that must be addressed to demonstrate the feasibility of molten salt reactor will be reviewed.

  18. Physical properties of molten carbonate electrolyte

    SciTech Connect

    Kojima, T.; Yanagida, M.; Tanimoto, K.

    1996-12-31

    Recently many kinds of compositions of molten carbonate electrolyte have been applied to molten carbonate fuel cell in order to avoid the several problems such as corrosion of separator plate and NiO cathode dissolution. Many researchers recognize that the addition of alkaline earth (Ca, Sr, and Ba) carbonate to Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3} and Li{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} eutectic electrolytes is effective to avoid these problems. On the other hand, one of the corrosion products, CrO{sub 4}{sup 2-} ion is found to dissolve into electrolyte and accumulated during the long-term MCFC operations. This would affect the performance of MCFC. There, however, are little known data of physical properties of molten carbonate containing alkaline earth carbonates and CrO{sub 4}{sup 2-}. We report the measured and accumulated data for these molten carbonate of electrical conductivity and surface tension to select favorable composition of molten carbonate electrolytes.

  19. Dynamics of the Molten Contact Line

    NASA Technical Reports Server (NTRS)

    Sonin, Ain A.; Schiaffino, Stefano

    1996-01-01

    In contrast to the ordinary contact line problem, virtually no information is available on the similar problem associated with a molten material spreading on a solid which is below the melt's fusion point. The latter is a more complex problem which heat transfer and solidification take place simultaneously with spreading, and requires answers not only for the hot melt's advance speed over the cold solid as a function of contact angle, but also for how one is to predict the point of the molten contact line's arrest by freezing. This issues are of importance in evolving methods of materials processing. The purpose of our work is to develop, based on both experiments and theory, an understanding of the dynamic processes that occur when a molten droplet touches a subcooled solid, spreads partly over it by capillary action, and freezes. We seek answers to the following basic questions. First, what is the relationship between the melt's contact line speed and the apparent (dynamic) contact angle? Secondly, at what point will the contact line modon be arrested by freezing? The talk will describe three components of our work: (1) deposition experiments with small molten droplets; (2) investigation of the dynamics of the molten contact line by means of a novel forced spreading method; and (3) an attempt to provide a theoretical framework for answering the basic questions posed above.

  20. Compaction Around a Spherical Inclusion in Partially Molten Rock

    NASA Astrophysics Data System (ADS)

    Alisic, Laura; Rhebergen, Sander; Rudge, John F.; Katz, Richard F.; Wells, Garth N.

    2015-04-01

    Conservation laws that describe the behavior of partially molten mantle rock have been established for several decades, but the associated rheology remains poorly understood. Constraints on the rheology may be obtained from recently published torsion experiments involving deformation of partially molten rock around a rigid, spherical inclusion. These experiments give rise to patterns of melt segregation that exhibit the competing effects of pressure shadows around the inclusion and melt-rich bands through the medium. Such patterns provide an opportunity to infer rheological parameters through comparison with models based on the conservation laws and constitutive relations that hypothetically govern the system. To this end, we have developed software tools using the automated code generation package FEniCS to simulate finite strain, two-phase flow around a rigid, spherical inclusion in a three-dimensional configuration that mirrors the laboratory experiments. The equations for compaction and advection-diffusion of a porous medium are solved utilising newly developed matrix preconditioning techniques. Simulations indicate that the evolution of porosity and therefore of melt distribution is predominantly controlled by the non-linear porosity-weakening exponent of the shear viscosity and the poorly known bulk viscosity. In the simulations presented here, we find that the balance of pressure shadows and melt-rich bands observed in experiments only occurs for bulk-to-shear viscosity ratio of less than about five. However, the evolution of porosity in simulations with such low bulk viscosity exceeds physical bounds at unrealistically small strain due to the unchecked, exponential growth of the porosity variations. Processes that limit or balance porosity localization will have to be incorporated in the formulation of the model to produce results that are consistent with the porosity evolution in experiments.

  1. Self-excited regime of sedimentation of partially molten rocks

    NASA Astrophysics Data System (ADS)

    Karakin, A. V.; Pokatashkin, P. A.

    2015-07-01

    We consider the phenomenon of sedimentation of partially molten rocks in intrusions. During the sedimentation of the suspension, a stratified structure consisting of zones with different degree of compaction of the solid phase appears. The highest degree of compaction corresponds to a poroviscous medium. With a critical porosity at the boundary, this medium is overlaid by a thin intermediate layer. The supercritical porosity values correspond to the violation in the skeleton's connectivity. Within the thin layer, the skeleton of the poroviscous medium generally retains its properties, although in a strongly reduced form. The grains bounded by strong hydrodynamical bonds form the structures characterized by instability. During the sedimentation, these structures periodically collapse and recover, which is perceived as periodic self-excited oscillations on the macroscopic level. The self-excited sedimentation regime leads to the formation of a periodical layered structure in the cumulates, which is detectable many millions of years after the solidification of the intrusive chamber. This process is studied in the present paper.

  2. Multipass apparatus for molten salt spectroelectrochemical experiments

    SciTech Connect

    Harward, B.L.; Klatt, L.N.; Mamantov, G.

    1985-07-01

    Although various spectroelectrochemical methods have been applied to studies in molten salt media, the development of techniques and apparatus to improve the optical sensitivity of such measurements is nonexistent. The corrosive nature, moisture sensitivity, and elevated temperatures associated with molten salts often preclude the use of sophisticated optical systems and fragile cell components. A simple apparatus is described for enhancement of the optical signal in molten salt spectroelectrochemical experiments. In this method, the optical beam is redirected through an OTE (optically transparent electrode) several times by a mirror assembly positioned outside the thin-layer cell. The gain in optical sensitivity is defined as the ratio of the response for n passes to that for a single pass. 29 references, 4 figures.

  3. Experimental studies of actinides in molten salts

    SciTech Connect

    Reavis, J.G.

    1985-06-01

    This review stresses techniques used in studies of molten salts containing multigram amounts of actinides exhibiting intense alpha activity but little or no penetrating gamma radiation. The preponderance of studies have used halides because oxygen-containing actinide compounds (other than oxides) are generally unstable at high temperatures. Topics discussed here include special enclosures, materials problems, preparation and purification of actinide elements and compounds, and measurements of various properties of the molten volts. Property measurements discussed are phase relationships, vapor pressure, density, viscosity, absorption spectra, electromotive force, and conductance. 188 refs., 17 figs., 6 tabs.

  4. High temperature desulfurization using molten salt carbonate

    SciTech Connect

    Yoshida, Nobuhiro; Iwahashi, Takashi; Kosaka, Hitoshi; Tsuji, Kiyoshi; Yoshikawa, Kunio; Yamashita, Keijiro; Murata, Keiji; Hori, Michio

    1998-07-01

    A new desulfurization process using molten salt carbonate as an absorber is proposed. Main feature of this process is its high operating temperature (600{approximately}800 C) as well as the possibility of simultaneous desulfurization and dechlorination. Some chemical equilibrium calculations and basic experiments of this process have been done as the first step of basic theoretical investigations for this new gas cleanup concept. It is confirmed from this calculation that this new gas cleanup concept has enough ability of desulfurization and regeneration of molten salt carbonate.

  5. Sodium-tetravalent sulfur molten chloroaluminate cell

    DOEpatents

    Mamantov, Gleb

    1985-04-02

    A sodium-tetravalent sulfur molten chloroaluminate cell with a .beta."-alumina sodium ion conductor having a S-Al mole ratio of above about 0.15 in an acidic molten chloroaluminate cathode composition is disclosed. The cathode composition has an AlCl.sub.3 -NaCl mole percent ratio of above about 70-30 at theoretical full charge. The cell provides high energy densities at low temperatures and provides high energy densities and high power densities at moderate temperatures.

  6. Molten salt-supported polycondensation of optically active diacid monomers with an aromatic thiazole-bearing diamine using microwave irradiation

    PubMed Central

    Mallakpour, Shadpour; Zadehnazari, Amin

    2013-01-01

    Microwave heating was used to prepare optically active thiazole-bearing poly(amide-imide)s. Polymerization reactions were carried out in the molten tetrabutylammonium bromide as a green molten salt medium and triphenyl phosphite as the homogenizer. Structural elucidation of the compounds was performed by Fourier transform infrared and NMR spectroscopic data and elemental analysis results. The polymeric samples were readily soluble in various organic solvents, forming low-colored and flexible thin films via solution casting. They showed high thermal stability with decomposition temperature being above 360 °C. They were assembled randomly in a nanoscale size. PMID:25685498

  7. Process for recovering tritium from molten lithium metal

    DOEpatents

    Maroni, Victor A.

    1976-01-01

    Lithium tritide (LiT) is extracted from molten lithium metal that has been exposed to neutron irradiation for breeding tritium within a thermonuclear or fission reactor. The extraction is performed by intimately contacting the molten lithium metal with a molten lithium salt, for instance, lithium chloride - potassium chloride eutectic to distribute LiT between the salt and metal phases. The extracted tritium is recovered in gaseous form from the molten salt phase by a subsequent electrolytic or oxidation step.

  8. Method for recovering hydrocarbons from molten metal halides

    DOEpatents

    Pell, Melvyn B.

    1979-01-01

    In a process for hydrocracking heavy carbonaceous materials by contacting such carbonaceous materials with hydrogen in the presence of a molten metal halide catalyst to produce hydrocarbons having lower molecular weights and thereafter recovering the hydrocarbons so produced from the molten metal halide, an improvement comprising injecting into the spent molten metal halide, a liquid low-boiling hydrocarbon stream is disclosed.

  9. Hybrid Molten Salt Reactor (HMSR) System Study

    SciTech Connect

    Woolley, Robert D; Miller, Laurence F

    2014-04-01

    Can the hybrid system combination of (1) a critical fission Molten Salt Reactor (MSR) having a thermal spectrum and a high Conversion Ratio (CR) with (2) an external source of high energy neutrons provide an attractive solution to the world's expanding demand for energy? The present study indicates the answer is an emphatic yes.

  10. Accelerators for Subcritical Molten-Salt Reactors

    SciTech Connect

    Johnson, Roland

    2011-08-03

    Accelerator parameters for subcritical reactors have usually been based on using solid nuclear fuel much like that used in all operating critical reactors as well as the thorium burning accelerator-driven energy amplifier proposed by Rubbia et al. An attractive alternative reactor design that used molten salt fuel was experimentally studied at ORNL in the 1960s, where a critical molten salt reactor was successfully operated using enriched U235 or U233 tetrafluoride fuels. These experiments give confidence that an accelerator-driven subcritical molten salt reactor will work better than conventional reactors, having better efficiency due to their higher operating temperature, having the inherent safety of subcritical operation, and having constant purging of volatile radioactive elements to eliminate their accumulation and potential accidental release in dangerous amounts. Moreover, the requirements to drive a molten salt reactor can be considerably relaxed compared to a solid fuel reactor, especially regarding accelerator reliability and spallation neutron targetry, to the point that much of the required technology exists today. It is proposed that Project-X be developed into a prototype commercial machine to produce energy for the world by, for example, burning thorium in India and nuclear waste from conventional reactors in the USA.

  11. MOLTEN PLUTONIUM FUELED FAST BREEDER REACTOR

    DOEpatents

    Kiehn, R.M.; King, L.D.P.; Peterson, R.E.; Swickard, E.O. Jr.

    1962-06-26

    A description is given of a nuclear fast reactor fueled with molten plutonium containing about 20 kg of plutonium in a tantalum container, cooled by circulating liquid sodium at about 600 to 650 deg C, having a large negative temperature coefficient of reactivity, and control rods and movable reflector for criticality control. (AEC)

  12. Al/Cl2 molten salt battery

    NASA Technical Reports Server (NTRS)

    Giner, J.

    1972-01-01

    Molten salt battery has been developed with theoretical energy density of 5.2 j/kg (650 W-h/lb). Battery, which operates at 150 C, can be used in primary mode or as rechargeable battery. Battery has aluminum anode and chlorine cathode. Electrolyte is mixture of AlCl3, NaCl, and some alkali metal halide such as KCl.

  13. Oxygen electrode in molten carbonate fuel cells

    SciTech Connect

    Dave, B.B.; White, R.E. . Dept. of Chemical Engineering); Srinivasan, S; Appleby, A.J. . Center for Electrochemical Systems and Hydrogen Research)

    1990-01-01

    During this quarter, impedance data were analyzed for oxygen reduction process in molten carbonate electrolyte and a manuscript, Impedance Analysis for Oxygen Reduction in a Lithium Carbonate Melt: Effects of Partial Pressure of Carbon Dioxide and Temperature,'' was prepared which will be submitted to Journal of the Electrochemical Society for publication. 31 refs., 10 figs., 5 tabs.

  14. Feet sunk in molten aluminium: The burn and its prevention.

    PubMed

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. PMID:25687835

  15. An experimental test plan for the characterization of molten salt thermochemical properties in heat transport systems

    SciTech Connect

    Pattrick Calderoni

    2010-09-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The purpose of this report is to identify the technical issues related to the thermo-physical and thermo-chemical properties of the molten salts that would require experimental characterization in order to proceed with a credible design of heat transfer systems and their subsequent safety evaluation and licensing. In particular, the report outlines an experimental R&D test plan that would have to be incorporated as part of the design and operation of an engineering scaled facility aimed at validating molten salt heat transfer components, such as Intermediate Heat Exchangers. This report builds on a previous review of thermo-physical properties and thermo-chemical characteristics of candidate molten salt coolants that was generated as part of the

  16. Dynamics of the Molten Contact Line

    NASA Technical Reports Server (NTRS)

    Sonin, Ain A.; Duthaler, Gregg; Liu, Michael; Torresola, Javier; Qiu, Taiqing

    1999-01-01

    The purpose of this program is to develop a basic understanding of how a molten material front spreads over a solid that is below its melting point, arrests, and freezes. Our hope is that the work will contribute toward a scientific knowledge base for certain new applications involving molten droplet deposition, including the "printing" of arbitrary three-dimensional objects by precise deposition of individual molten microdrops that solidify after impact. Little information is available at this time on the capillarity-driven motion and arrest of molten contact line regions. Schiaffino and Sonin investigated the arrest of the contact line of a molten microcrystalline wax spreading over a subcooled solid "target" of the same material. They found that contact line arrest takes place at an apparent liquid contact angle that depends primarily on the Stefan number S=c(T(sub f) -T(sub t)/L based on the temperature difference between the fusion point and the target temperature, and proposed that contact line arrest occurs when the liquid's dynamic contact angle approaches the angle of attack of the solidification front just behind the contact line. They also showed, however, that the conventional continuum equations and boundary conditions have no meaningful solution for this angle. The solidification front angle is determined by the heat flux just behind the contact line, and the heat flux is singular at that point. By comparing experiments with numerical computations, Schiaffino and Sonin estimated that the conventional solidification model must break down within a distance of order 0.1 - 1 microns of the contact line. The physical mechanism for this breakdown is as yet undetermined, and no first-principles theory exists for the contact angle at arrest. Schiaffino and Sonin also presented a framework for understanding how to moderate Weber number molten droplet deposition in terms of similarity laws and experimentation. The study is based on experiments with three molten

  17. Molten uranium dioxide structure and dynamics

    SciTech Connect

    Skinner, L. B.; Parise, J. B.; Benmore, C. J.; Weber, J. K.R.; Williamson, M. A.; Tamalonis, A.; Hebden, A.; Wiencek, T.; Alderman, O. L.G.; Guthrie, M.; Leibowitz, L.

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.

  18. Molten uranium dioxide structure and dynamics

    DOE PAGESBeta

    Skinner, L. B.; Parise, J. B.; Benmore, C. J.; Weber, J. K.R.; Williamson, M. A.; Tamalonis, A.; Hebden, A.; Wiencek, T.; Alderman, O. L.G.; Guthrie, M.; et al

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. Onmore » melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts.« less

  19. Method and apparatus for spraying molten materials

    DOEpatents

    Glovan, R.J.; Tierney, J.C.; McLean, L.L.; Johnson, L.L.; Nelson, G.L.; Lee, Y.M.

    1996-06-25

    A metal spray apparatus is provided with a supersonic nozzle. Molten metal is injected into a gas stream flowing through the nozzle under pressure. By varying the pressure of the injected metal, the droplet can be made in various selected sizes with each selected size having a high degree of size uniformity. A unique one piece graphite heater provides easily controlled uniformity of temperature in the nozzle and an attached tundish which holds the pressurized molten metal. A unique U-shaped gas heater provides extremely hot inlet gas temperatures to the nozzle. A particularly useful application of the spray apparatus is coating of threads of a fastener with a shape memory alloy. This permits a fastener to be easily inserted and removed but provides for a secure locking of the fastener in high temperature environments. 12 figs.

  20. Method and apparatus for spraying molten materials

    DOEpatents

    Glovan, Ronald J.; Tierney, John C.; McLean, Leroy L.; Johnson, Lawrence L.; Nelson, Gordon L.; Lee, Ying-Ming

    1996-01-01

    A metal spray apparatus is provided with a supersonic nozzle. Molten metal is injected into a gas stream flowing through the nozzle under pressure. By varying the pressure of the injected metal, the droplet can be made in various selected sizes with each selected size having a high degree of size uniformity. A unique one piece graphite heater provides easily controlled uniformity of temperature in the nozzle and an attached tundish which holds the pressurized molten metal. A unique U-shaped gas heater provides extremely hot inlet gas temperatures to the nozzle. A particularly useful application of the spray apparatus is coating of threads of a fastener with a shape memory alloy. This permits a fastener to be easily inserted and removed but provides for a secure locking of the fastener in high temperature environments.

  1. Molten uranium dioxide structure and dynamics.

    PubMed

    Skinner, L B; Benmore, C J; Weber, J K R; Williamson, M A; Tamalonis, A; Hebden, A; Wiencek, T; Alderman, O L G; Guthrie, M; Leibowitz, L; Parise, J B

    2014-11-21

    Uranium dioxide (UO2) is the major nuclear fuel component of fission power reactors. A key concern during severe accidents is the melting and leakage of radioactive UO2 as it corrodes through its zirconium cladding and steel containment. Yet, the very high temperatures (>3140 kelvin) and chemical reactivity of molten UO2 have prevented structural studies. In this work, we combine laser heating, sample levitation, and synchrotron x-rays to obtain pair distribution function measurements of hot solid and molten UO2. The hot solid shows a substantial increase in oxygen disorder around the lambda transition (2670 K) but negligible U-O coordination change. On melting, the average U-O coordination drops from 8 to 6.7 ± 0.5. Molecular dynamics models refined to this structure predict higher U-U mobility than 8-coordinated melts. PMID:25414311

  2. Pulsed power molten salt battery development

    NASA Astrophysics Data System (ADS)

    Argade, S. D.; Boos, D. L.; Ryan, D. M.

    The authors describe a program aimed at developing a primary-reserve pulse-power battery design. The program focus at the present time is on developing high-rate chlorine cathodes for the lithium-aluminum/chlorine system. A novel activation treatment has been developed to use porous carbon and graphite materials as chlorine cathodes in this battery system. Results obtained with these electrodes in molten-salt cells are discussed. In molten LiCl-KCl at 450 C, these chlorine electrodes deliver remarkable pulse-power performance, 20-25 W/cm2. The IR-free cell polarization with Li-Al/chlorine cells appears to be ohmic, which is desirable for the pulse power application.

  3. Molten metal holder furnace and casting system incorporating the molten metal holder furnace

    DOEpatents

    Kinosz, Michael J.; Meyer, Thomas N.

    2003-02-11

    A bottom heated holder furnace (12) for containing a supply of molten metal includes a storage vessel (30) having sidewalls (32) and a bottom wall (34) defining a molten metal receiving chamber (36). A furnace insulating layer (42) lines the molten metal receiving chamber (36). A thermally conductive heat exchanger block (54) is located at the bottom of the molten metal receiving chamber (36) for heating the supply of molten metal. The heat exchanger block (54) includes a bottom face (65), side faces (66), and a top face (67). The heat exchanger block (54) includes a plurality of electrical heaters (70) extending therein and projecting outward from at least one of the faces of the heat exchanger block (54), and further extending through the furnace insulating layer (42) and one of the sidewalls (32) of the storage vessel (30) for connection to a source of electrical power. A sealing layer (50) covers the bottom face (65) and side faces (66) of the heat exchanger block (54) such that the heat exchanger block (54) is substantially separated from contact with the furnace insulating layer (42).

  4. Molten Glass for Thermal Storage: Advanced Molten Glass for Heat Transfer and Thermal Energy Storage

    SciTech Connect

    2012-01-01

    HEATS Project: Halotechnics is developing a high-temperature thermal energy storage system using a new thermal-storage and heat-transfer material: earth-abundant and low-melting-point molten glass. Heat storage materials are critical to the energy storage process. In solar thermal storage systems, heat can be stored in these materials during the day and released at night—when the sun is not out—to drive a turbine and produce electricity. In nuclear storage systems, heat can be stored in these materials at night and released to produce electricity during daytime peak-demand hours. Halotechnics new thermal storage material targets a price that is potentially cheaper than the molten salt used in most commercial solar thermal storage systems today. It is also extremely stable at temperatures up to 1200°C—hundreds of degrees hotter than the highest temperature molten salt can handle. Being able to function at high temperatures will significantly increase the efficiency of turning heat into electricity. Halotechnics is developing a scalable system to pump, heat, store, and discharge the molten glass. The company is leveraging technology used in the modern glass industry, which has decades of experience handling molten glass.

  5. Multiply manifolded molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.; Roche, M.F.; Geyer, H.K.; Johnson, S.A.

    1994-08-01

    This study consists of research and development activities related to the concept of a molten carbonate fuel cell (MCFC) with multiple manifolds. Objective is to develop an MCFC having a higher power density and a longer life than other MCFC designs. The higher power density will result from thinner gas flow channels; the extended life will result from reduced temperature gradients. Simplification of the gas flow channels and current collectors may also significantly reduce cost for the multiply manifolded MCFC.

  6. Molten Wax As A Dust Control Agent

    SciTech Connect

    Carter, E.E.

    2008-07-01

    Molten wax shows considerable promise as a fixative and dust control agent in demolition of radioactively contaminated facilities. Sticky molten wax, modified with special surfactants and wetting agents, is capable of not only coating materials but also penetrating into friable or dusty materials and making them incapable of becoming airborne during demolition. Wax also shows significant promise for stabilization of waste residuals that may be contained in buildings undergoing demolition. Some of the building materials that have been tested to date include concrete, wood, sheet-rock, fiber insulation, lime, rock, and paper. Protective clothing, clay, sand, sulfur, and bentonite clay have been tested as surrogates for certain waste materials that may be encountered during building demolition. The paper describes several potential applications of molten wax for dust control in demolition of radioactive contaminated facilities. As a case-study, this paper describes a research test performed for a pipeline closure project being completed by the Idaho Cleanup Project at the Idaho National Laboratory. The project plans to excavate and remove a section of buried Duriron drain piping containing highly radioactive and friable and 'flighty' waste residuals. A full-scale pipeline mockup containing simulated waste was buried in sand to simulate the direct-buried subsurface condition of the subject piping. The pipeline was pre-heated by drawing hot air through the line with a HEPA vacuum blower unit. Molten wax was pumped into the line and allowed to cool. The line was then broken apart in various places to evaluate the permeation performance of the wax. The wax fully permeated all the surrogate materials rendering them non-friable with a consistency similar to modeling clay. Based on the performance during the mockup, it is anticipated that the wax will be highly effective in controlling the spread of radiological contamination during pipe demolition activities. A larger test

  7. Advanced heat exchanger development for molten salts

    SciTech Connect

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet material in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.

  8. Advanced heat exchanger development for molten salts

    DOE PAGESBeta

    Sabharwall, Piyush; Clark, Denis; Glazoff, Michael; Zheng, Guiqiu; Sridharan, Kumar; Anderson, Mark

    2014-12-01

    This study addresses present work concerned with advanced heat exchanger development for molten salt in nuclear and non nuclear thermal systems. The molten salt systems discussed herein use alloys, such as Hastelloy N and 242, which show corrosion resistance to molten salt at nominal operating temperatures up to 700°C. These alloys were diffusion welded, and the corresponding information is presented. Test specimens were prepared for exposing diffusion welds to molten salt environments. Hastelloy N and 242 were found to be weldable by diffusion welding, with ultimate tensile strengths about 90% of base metal values. Both diffusion welds and sheet materialmore » in Hastelloy N were corrosion tested in?58 mol% KF and 42 mol% ZrF4 at 650, 700, and 850°C for 200, 500, and 1,000 hours. Corrosion rates found were similar between welded and nonwelded materials, typically <10 mils per year. For materials of construction, nickel and alloys with dense nickel coatings are effectively inert to corrosion in fluorides, but not so in chlorides. Hence, additional testing of selected alloys for resistance to intergranular corrosion is needed, as is a determination of corrosion rate as a function of contaminant type and alloy composition with respect to chromium and carbon to better define the optimal chromium and carbon composition, independent of galvanic or differential solubility effects. Also presented is the division of the nuclear reactor and high temperature components per ASME standards, along with design requirements for a subcritical Rankine power cycle heat exchanger that has to overcome pressure difference of about 17 MPa.« less

  9. Molten salt battery having inorganic paper separator

    DOEpatents

    Walker, Jr., Robert D.

    1977-01-01

    A high temperature secondary battery comprises an anode containing lithium, a cathode containing a chalcogen or chalcogenide, a molten salt electrolyte containing lithium ions, and a separator comprising a porous sheet comprising a homogenous mixture of 2-20 wt.% chrysotile asbestos fibers and the remainder inorganic material non-reactive with the battery components. The non-reactive material is present as fibers, powder, or a fiber-powder mixture.

  10. Electrohydrodynamic ion emission from molten lithium nitrate

    SciTech Connect

    Panitz, J.A.; Pregenzer, A.L.; Gerber, R.A.

    1989-01-01

    Positive ions have been generated at the surface of molten lithium nitrate by applying a high electrostatic field to a thin layer of the molten salt on the apex of a field emitter tip. The ion emission process is characteristic of electrohydrodynamic ion formation, usually observed when a high electric field is applied to the surface of a liquid metal or alloy. With molten lithium nitrate, a single emission site appears at threshold. The divergence of the ion beam is several degrees. At higher field strengths multiple emission sites are observed. An ion species at m/e = 76 amu dominates the mass spectrum at all field strengths. This species is identified as a cluster ion (LiNO/sub 3/ )Li/sup +/ . At low source temperatures, (LiNO/sub 3/ )/sub 2/ Li/sup +/ is also observed. Despite the low ionization potential of lithium (5.4 eV), Li/sup +/ accounts for <8% of the total ion current generated by the source under all operating conditions. Multiply charged lithium is not detected in the mass spectra, suggesting the electric field at the Taylor cone apex is not sufficient to field-ionize singly charged species by a postionization process.

  11. Thermal Characterization of Molten Salt Systems

    SciTech Connect

    Toni Y. Gutknecht; Guy L. Fredrickson

    2011-09-01

    The phase stability of molten salts in an electrorefiner (ER) may be adversely affected by the buildup of sodium, fission products, and transuranics in the electrolyte. Potential situations that need to be avoided are the following: (1) salt freezing due to an unexpected change in the liquidus temperature, (2) phase separation or non-homogeneity of the molten salt due to the precipitation of solids or formation of immiscible liquids, and (3) any mechanism that can result in the separation and concentration of fissile elements from the molten salt. Any of these situations would result in an off-normal condition outside the established safety basis for electrorefiner (ER) operations. The stability (and homogeneity) of the phases can potentially be monitored through the thermal characterization of the salts, which can be a function of impurity concentration. This report describes the experimental results of typical salts compositions, which consist of chlorides of potassium, lithium, strontium, samarium, praseodymium, lanthanum, barium, cerium, cesium, neodymium, sodium and gadolinium chlorides as a surrogate for both uranium and plutonium, used for the processing of used nuclear fuels.

  12. A Molten Salt Lithium-Oxygen Battery.

    PubMed

    Giordani, Vincent; Tozier, Dylan; Tan, Hongjin; Burke, Colin M; Gallant, Betar M; Uddin, Jasim; Greer, Julia R; McCloskey, Bryan D; Chase, Gregory V; Addison, Dan

    2016-03-01

    Despite the promise of extremely high theoretical capacity (2Li + O2 ↔ Li2O2, 1675 mAh per gram of oxygen), many challenges currently impede development of Li/O2 battery technology. Finding suitable electrode and electrolyte materials remains the most elusive challenge to date. A radical new approach is to replace volatile, unstable and air-intolerant organic electrolytes common to prior research in the field with alkali metal nitrate molten salt electrolytes and operate the battery above the liquidus temperature (>80 °C). Here we demonstrate an intermediate temperature Li/O2 battery using a lithium anode, a molten nitrate-based electrolyte (e.g., LiNO3-KNO3 eutectic) and a porous carbon O2 cathode with high energy efficiency (∼95%) and improved rate capability because the discharge product, lithium peroxide, is stable and moderately soluble in the molten salt electrolyte. The results, supported by essential state-of-the-art electrochemical and analytical techniques such as in situ pressure and gas analyses, scanning electron microscopy, rotating disk electrode voltammetry, demonstrate that Li2O2 electrochemically forms and decomposes upon cycling with discharge/charge overpotentials as low as 50 mV. We show that the cycle life of such batteries is limited only by carbon reactivity and by the uncontrolled precipitation of Li2O2, which eventually becomes electrically disconnected from the O2 electrode. PMID:26871485

  13. Supported Molten Metal Membranes for Hydrogen Separation

    SciTech Connect

    Datta, Ravindra; Ma, Yi Hua; Yen, Pei-Shan; Deveau, Nicholas; Fishtik, Ilie; Mardilovich, Ivan

    2013-09-30

    We describe here our results on the feasibility of a novel dense metal membrane for hydrogen separation: Supported Molten Metal Membrane, or SMMM.1 The goal in this work was to develop these new membranes based on supporting thin films of low-melting, non- precious group metals, e.g., tin (Sn), indium (In), gallium (Ga), or their alloys, to provide a flux and selectivity of hydrogen that rivals the conventional but substantially more expensive palladium (Pd) or Pd alloy membranes, which are susceptible to poisoning by the many species in the coal-derived syngas, and further possess inadequate stability and limited operating temperature range. The novelty of the technology presented numerous challenges during the course of this project, however, mainly in the selection of appropriate supports, and in the fabrication of a stable membrane. While the wetting instability of the SMMM remains an issue, we did develop an adequate understanding of the interaction between molten metal films with porous supports that we were able to find appropriate supports. Thus, our preliminary results indicate that the Ga/SiC SMMM at 550 ºC has a permeance that is an order of magnitude higher than that of Pd, and exceeds the 2015 DOE target. To make practical SMM membranes, however, further improving the stability of the molten metal membrane is the next goal. For this, it is important to better understand the change in molten metal surface tension and contact angle as a function of temperature and gas-phase composition. A thermodynamic theory was, thus, developed, that is not only able to explain this change in the liquid-gas surface tension, but also the change in the solid-liquid surface tension as well as the contact angle. This fundamental understanding has allowed us to determine design characteristics to maintain stability in the face of changing gas composition. These designs are being developed. For further progress, it is also important to understand the nature of solution and

  14. Delivery system for molten salt oxidation of solid waste

    DOEpatents

    Brummond, William A.; Squire, Dwight V.; Robinson, Jeffrey A.; House, Palmer A.

    2002-01-01

    The present invention is a delivery system for safety injecting solid waste particles, including mixed wastes, into a molten salt bath for destruction by the process of molten salt oxidation. The delivery system includes a feeder system and an injector that allow the solid waste stream to be accurately metered, evenly dispersed in the oxidant gas, and maintained at a temperature below incineration temperature while entering the molten salt reactor.

  15. Low temperature oxidation using support molten salt catalysts

    DOEpatents

    Weimer, Alan W.; Czerpak, Peter J.; Hilbert, Patrick M.

    2003-05-20

    Molten salt reactions are performed by supporting the molten salt on a particulate support and forming a fluidized bed of the supported salt particles. The method is particularly suitable for combusting hydrocarbon fuels at reduced temperatures, so that the formation NO.sub.x species is reduced. When certain preferred salts are used, such as alkali metal carbonates, sulfur and halide species can be captured by the molten salt, thereby reducing SO.sub.x and HCl emissions.

  16. Molten Salt Mixture Properties (KF-ZrF4 and KCl-MgCl2) for Use in RELAP5-3D for High Temperature Reactor Application

    SciTech Connect

    N. A. Anderson; P. Sabharwall

    2012-06-01

    Molten salt coolants are being investigated as primary coolants for a fluoride high-temperature reactor and as secondary coolants for high temperature reactors such as the next generation nuclear plant. This work provides a review of the thermophysical properties of candidate molten salt coolants for use as a secondary heat transfer medium from a high temperature reactor to a processing plant. The molten salts LiF-NaF-KF, KF-ZrF4 and KCl-MgCl2 were considered for use in the secondary coolant loop. The thermophysical properties necessary to add the molten salts KF-ZrF4 and KCl-MgCl2 to RELAP5-3D were gathered for potential modeling purposes. The properties of the molten salt LiF-NaF-KF were already available in RELAP5-3D. The effect that the uncertainty in individual properties had on the Nusselt number was evaluated. This uncertainty in the Nusselt number was shown to be nearly independent of the molten salt temperature.

  17. Crust formation and its effect on the molten pool coolability

    SciTech Connect

    Park, R.J.; Lee, S.J.; Sim, S.K.

    1995-09-01

    Experimental and analytical studies of the crust formation and its effect on the molten pool coolability have been performed to examine the crust formation process as a function of boundary temperatures as well as to investigate heat transfer characteristics between molten pool and overlying water in order to evaluate coolability of the molten pool. The experimental test results have shown that the surface temperature of the bottom plate is a dominant parameter in the crust formation process of the molten pool. It is also found that the crust thickness of the case with direct coolant injection into the molten pool is greater than that of the case with a heat exchanger. Increasing mass flow rate of direct coolant injection to the molten pool does not affect the temperature of molten pool after the crust has been formed in the molten pool because the crust behaves as a thermal barrier. The Nusselt number between the molten pool and the coolant of the case with no crust formation is greater than that of the case with crust formation. The results of FLOW-3D analyses have shown that the temperature distribution contributes to the crust formation process due to Rayleigh-Benard natural convection flow.

  18. Molten salt bath circulation design for an electrolytic cell

    DOEpatents

    Dawless, Robert K.; LaCamera, Alfred F.; Troup, R. Lee; Ray, Siba P.; Hosler, Robert B.

    1999-01-01

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride.

  19. Electrochemical cell utilizing molten alkali metal electrode-reactant

    DOEpatents

    Virkar, Anil V.; Miller, Gerald R.

    1983-11-04

    An improved electrochemical cell comprising an additive-modified molten alkali metal electrode-reactant and/or electrolyte is disclosed. Various electrochemical cells employing a molten alkali metal, e.g., sodium, electrode in contact with a cationically conductive ceramic membrane experience a lower resistance and a lower temperature coefficient of resistance whenever small amounts of selenium are present at the interface of the electrolyte and the molten alkali metal. Further, cells having small amounts of selenium present at the electrolyte-molten metal interface exhibit less degradation of the electrolyte under long term cycling conditions.

  20. Fluoride coatings make effective lubricants in molten sodium environment

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Coating bearing surfaces with calcium fluoride-barium fluoride film provides effective lubrication against sliding friction in molten sodium and other severe environments at high and low temperatures.

  1. Molten salt bath circulation design for an electrolytic cell

    DOEpatents

    Dawless, R.K.; LaCamera, A.F.; Troup, R.L.; Ray, S.P.; Hosler, R.B.

    1999-08-17

    An electrolytic cell for reduction of a metal oxide to a metal and oxygen has an inert anode and an upwardly angled roof covering the inert mode. The angled roof diverts oxygen bubbles into an upcomer channel, thereby agitating a molten salt bath in the upcomer channel and improving dissolution of a metal oxide in the molten salt bath. The molten salt bath has a lower velocity adjacent the inert anode in order to minimize corrosion by substances in the bath. A particularly preferred cell produces aluminum by electrolysis of alumina in a molten salt bath containing aluminum fluoride and sodium fluoride. 4 figs.

  2. Method of preparing a dimensionally stable electrode for use in a molten carbonate fuel cell

    DOEpatents

    Swarr, T.E.; Wnuck, W.G.

    1986-01-29

    A method is disclosed for preparing a dimensionally stable electrode structure, particularly nickel-chromium anodes, for use in a molten carbonate fuel cell stack. A low-chromium to nickel alloy is provided and oxidized in a mildly oxidizing gas of sufficient oxidation potential to oxidize chromium in the alloy structure. Typically, a steam/H/sub 2/ gas mixture in a ratio of about 100/1 and at a temperature below 800/sup 0/C is used as the oxidizing medium. This method permits the use of less than 5 wt % chromium in nickel alloy electrodes while obtaining good resistance to creep in the electrodes of a fuel cell stack.

  3. Reactions of coal and model coal compounds in room temperature molten salt mixtures

    SciTech Connect

    Newman, D.S.; Winans, R.E.; McBeth, R.L.

    1984-05-01

    A 2:1 AlCl/sub 3/-pyridinium chloride molten salt solution was used as the reaction medium for the alkylation of diphenylethane and a bituminous coal by 2-propanol. Probably accompanying the room temperature Friedel-Crafts alkylation is a reduction of C=O to -C-OH. Completely deuterated 2-propanol did not react at all with the pyridinium ring. The pyridinium chloride serves to lower the temperature at which the AlCl/sub 3/ is able to catalyze the reactions. The pyridinium chloride also catalyzes the Friedel-Crafts alkylation.

  4. Enhanced molten salt purification by electrochemical methods: feasibility experiments with flibe

    SciTech Connect

    Alan K Wertsching; Brandon S Grover; Pattrick Calderoni

    2010-09-01

    Molten salts are considered within the Very High Temperature Reactor program as heat transfer media because of their intrinsically favorable thermo-physical properties at temperatures starting from 300 C and extending up to 1200 C. In this context two main applications of molten salt are considered, both involving fluoride-based materials: as primary coolants for a heterogeneous fuel reactor core and as secondary heat transport medium to a helium power cycle for electricity generation or other processing plants, such as hydrogen production. The reference design concept here considered is the Advanced High Temperature Reactor (AHTR), which is a large passively safe reactor that uses solid graphite-matrix coated-particle fuel (similar to that used in gas-cooled reactors) and a molten salt primary and secondary coolant with peak temperatures between 700 and 1000 C, depending upon the application. However, the considerations included in this report apply to any high temperature system employing fluoride salts as heat transfer fluid, including intermediate heat exchangers for gas-cooled reactor concepts and homogenous molten salt concepts, and extending also to fast reactors, accelerator-driven systems and fusion energy systems. The most important initial requirement for heat transfer test of molten salt systems is the establishment of reference coolant materials to use in the experiments. An earlier report produced within the same project (INL/EXT-10-18297) highlighted how thermo-physical properties of the materials that directly impact the heat transfer behavior are strongly correlated to the of composition and impurities concentration of the melt. It is therefore essential to establish laboratory techniques that can measure the melt composition, and to develop purification methods that would allow the production of large quantities of coolant with the desired purity. A companion report titled ‘An experimental test plan for the characterization of molten salt thermo

  5. Molten nitrate salt technology development status report

    SciTech Connect

    Carling, R.W.; Kramer, C.M.; Bradshaw, R.W.; Nissen, D.A.; Goods, S.H.; Mar, R.W.; Munford, J.W.; Karnowsky, M.M.; Biefeld, R.N.; Norem, N.J.

    1981-03-01

    Recognizing thermal energy storage as potentially critical to the successful commercialization of solar thermal power systems, the Department of Energy (DOE) has established a comprehensive and aggressive thermal energy storage technology development program. Of the fluids proposed for heat transfer and energy storage molten nitrate salts offer significant economic advantages. The nitrate salt of most interest is a binary mixture of NaNO/sub 3/ and KNO/sub 3/. Although nitrate/nitrite mixtures have been used for decades as heat transfer and heat treatment fluids the use has been at temperatures of about 450/sup 0/C and lower. In solar thermal power systems the salts will experience a temperature range of 350 to 600/sup 0/C. Because central receiver applications place more rigorous demands and higher temperatures on nitrate salts a comprehensive experimental program has been developed to examine what effects, if any, the new demands and temperatures have on the salts. The experiments include corrosion testing, environmental cracking of containment materials, and determinations of physical properties and decomposition mechanisms. This report details the work done at Sandia National Laboratories in each area listed. In addition, summaries of the experimental programs at Oak Ridge National Laboratory, the University of New York, EIC Laboratories, Inc., and the Norwegian Institute of Technology on molten nitrate salts are given. Also discussed is how the experimental programs will influence the near-term central receiver programs such as utility repowering/industrial retrofit and cogeneration. The report is designed to provide easy access to the latest information and data on molten NaNO/sub 3//KNO/sub 3/ for the designers and engineers of future central receiver projects.

  6. Apparatus for controlling molten core debris. [LMFBR

    DOEpatents

    Golden, M.P.; Tilbrook, R.W.; Heylmun, N.F.

    1977-07-19

    Disclosed is an apparatus for containing, cooling, diluting, dispersing and maintaining subcritical the molten core debris assumed to melt through the bottom of a nuclear reactor pressure vessel in the unlikely event of a core meltdown. The apparatus is basically a sacrificial bed system which includes an inverted conical funnel, a core debris receptacle including a spherical dome, a spherically layered bed of primarily magnesia bricks, a cooling system of zig-zag piping in graphite blocks about and below the bed and a cylindrical liner surrounding the graphite blocks including a steel shell surrounded by firebrick. Tantalum absorber rods are used in the receptacle and bed. 9 claims, 22 figures.

  7. Molten carbonate fuel cell stack design options

    SciTech Connect

    Benjamin, T.G.; Petri, R.J.

    1986-01-01

    Significant strides in molten carbonate fuel cell (MCFC) life and performance have been made during the last 20 years. Results include single cell performance improvement from 10 watts/ft/sup 2/ to 120 watts/ft/sup 2/, testing of several sub-scale stacks, and significant reductions in cost. In the 1980s, attention has turned toward stack-related issues including component dimensional and structural stability, cathode dissolution, sulfur poisoning, hardware design, electrolyte management, carbon dioxide conservation, internal reforming, and systems considerations. This paper discusses MCFC stack hardware design options and present a brief introduction to MCFC technology. 4 refs., 8 figs.

  8. Molten carbonate fuel cell stack design options

    SciTech Connect

    Benjamin, T.G.; Petri, R.J.

    1986-03-01

    Significant strides in molten carbonate fuel cell (MCFC) life and performance have been made during the last 20 years. Results include single cell performance improvement from 10 watts/ft/sup 2/ to 120 watts/ft/sup 2/, testing of several sub-scale stacks, and significant reductions in cost. In the 1980's, attention has turned toward stack-related issues including component dimensional and structural stability, cathode dissolution, sulfur poisoning, hardware design, electrolyte management, carbon dioxide conservation, internal reforming, and systems considerations. This paper discusses MCFC stack hardware design options and present a brief introduction to MCFC technology. 4 references, 8 figures.

  9. Electrically conductive containment vessel for molten aluminum

    DOEpatents

    Holcombe, C.E.; Scott, D.G.

    1984-06-25

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal 10 borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  10. Electrically conductive containment vessel for molten aluminum

    DOEpatents

    Holcombe, Cressie E.; Scott, Donald G.

    1985-01-01

    The present invention is directed to a containment vessel which is particularly useful in melting aluminum. The vessel of the present invention is a multilayered vessel characterized by being electrically conductive, essentially nonwettable by and nonreactive with molten aluminum. The vessel is formed by coating a tantalum substrate of a suitable configuration with a mixture of yttria and particulate metal borides. The yttria in the coating inhibits the wetting of the coating while the boride particulate material provides the electrical conductivity through the vessel. The vessel of the present invention is particularly suitable for use in melting aluminum by ion bombardment.

  11. Undercooling of acoustically levitated molten drops

    NASA Astrophysics Data System (ADS)

    Ohsaka, K.; Trinh, E. H.; Glicksman, M. E.

    1990-11-01

    The effect of ultrasound on the undercooling of an acoustically levitated molten drop is investigated by measuring the onset temperature of solidification. The measurement indicates that ultrasound occasionally terminates undercooling by initiating the nucleation of a solid at an undercooling level which is lower than that determined for nucleation catalyzed by the impurities in the drop. The results are interpreted by thermodynamic considerations which indicate a significant increase in effective undercooling of the liquid, beyond the level set by the impurities upon the collapse of acoustically driven pre-existing gas microbubbles.

  12. Apparatus for controlling molten core debris

    DOEpatents

    Golden, Martin P. [Trafford, PA; Tilbrook, Roger W. [Monroeville, PA; Heylmun, Neal F. [Pittsburgh, PA

    1977-07-19

    Apparatus for containing, cooling, diluting, dispersing and maintaining subcritical the molten core debris assumed to melt through the bottom of a nuclear reactor pressure vessel in the unlikely event of a core meltdown. The apparatus is basically a sacrificial bed system which includes an inverted conical funnel, a core debris receptacle including a spherical dome, a spherically layered bed of primarily magnesia bricks, a cooling system of zig-zag piping in graphite blocks about and below the bed and a cylindrical liner surrounding the graphite blocks including a steel shell surrounded by firebrick. Tantalum absorber rods are used in the receptacle and bed.

  13. Thermal-hydraulics of internally heated molten salts and application to the Molten Salt Fast Reactor

    NASA Astrophysics Data System (ADS)

    Fiorina, Carlo; Cammi, Antonio; Luzzi, Lelio; Mikityuk, Konstantin; Ninokata, Hisashi; Ricotti, Marco E.

    2014-04-01

    The Molten Salt Reactors (MSR) are an innovative kind of nuclear reactors and are presently considered in the framework of the Generation IV International Forum (GIF-IV) for their promising performances in terms of low resource utilization, waste minimization and enhanced safety. A unique feature of MSRs is that molten fluoride salts play the distinctive role of both fuel (heat source) and coolant. The presence of an internal heat generation perturbs the temperature field and consequences are to be expected on the heat transfer characteristics of the molten salts. In this paper, the problem of heat transfer for internally heated fluids in a straight circular channel is first faced on a theoretical ground. The effect of internal heat generation is demonstrated to be described by a corrective factor applied to traditional correlations for the Nusselt number. It is shown that the corrective factor can be fully characterized by making explicit the dependency on Reynolds and Prandtl numbers. On this basis, a preliminary correlation is proposed for the case of molten fluoride salts by interpolating the results provided by an analytic approach previously developed at the Politecnico di Milano. The experimental facility and the related measuring procedure for testing the proposed correlation are then presented. Finally, the developed correlation is used to carry out a parametric investigation on the effect of internal heat generation on the main out-of-core components of the Molten Salt Fast Reactor (MSFR), the reference circulating-fuel MSR design in the GIF-IV. The volumetric power determines higher temperatures at the channel wall, but the effect is significant only in case of large diameters and/or low velocities.

  14. Capturing molten globule state of α-lactalbumin through constant pH molecular dynamics simulations

    NASA Astrophysics Data System (ADS)

    Bhattacharjee, Nicholus; Rani, Pooja; Biswas, Parbati

    2013-03-01

    The recently developed methods of constant pH molecular dynamics directly captures the correlation between protonation and conformation to probe protein structure, function, and dynamics. In this work, we investigate the effect of pH on the conformational properties of the protein human α-lactalbumin. Constant pH simulations at both acidic and alkaline medium indicate the formation of the molten globule state, which is in accordance with the previous experimental observations (especially, in acidic medium). The size of the protein measured by its radius of gyration (RG) exhibits a marked increase in both acidic and alkaline medium, which matches with the corresponding experimentally observed value of RG found in the molten globule. The probability of native contacts is also considerably reduced at acidic and basic pH as compared to that of native structure crystallized at neutral pH. The mean fractal dimension D2 of the protein records a sharp increase in basic medium as compared to those in neutral and acidic solutions implying a significant pH induced conformational change. The mean square fluctuations of all residues of the entire protein are found to increase by several folds in both acidic and basic medium, which may be correlated with the normalized solvent accessibility of the residues indicating role of solvent accessible surface area on protein internal dynamics. The helices comprising the α-domain of the protein are moderately preserved in the acidic and alkaline pH. However, the β-sheet structures present in the β-domain are completely disrupted in both acidic as well as basic pH.

  15. Pitting corrosion of aluminized seals in molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.; Roche, M.F.; Bloom, I.

    1994-08-01

    The objective of this research is to gain a better understanding of the corrosion of the aluminized type 316 stainless steel employed in the seal areas of the molten carbonate fuel cell. The seals are formed between the aluminized Type 316 SS surface and the electrolyte (generally a mixture of molten alkali carbonates and lithium aluminate).

  16. Pendant-Drop Surface-Tension Measurement On Molten Metal

    NASA Technical Reports Server (NTRS)

    Man, Kin Fung; Thiessen, David

    1996-01-01

    Method of measuring surface tension of molten metal based on pendant-drop method implemented in quasi-containerless manner and augmented with digital processing of image data. Electrons bombard lower end of sample rod in vacuum, generating hanging drop of molten metal. Surface tension of drop computed from its shape. Technique minimizes effects of contamination.

  17. Molten metal burn of the foot: a preventable injury.

    PubMed

    Himel, H J; Syptak, J M; Jones, K C; Towler, M A; Edlich, R F

    1992-01-01

    Molten metal burns of the feet remain a common injury to foundry workers. A case is reported of a foundry worker who sustained circumferential molten metal burns of the distal foot and toes necessitating amputation of four toes. This severe injury could easily have been prevented by the use of protective footwear and spats. PMID:1351490

  18. Method of making molten carbonate fuel cell ceramic matrix tape

    DOEpatents

    Maricle, Donald L.; Putnam, Gary C.; Stewart, Jr., Robert C.

    1984-10-23

    A method of making a thin, flexible, pliable matrix material for a molten carbonate fuel cell is described. The method comprises admixing particles inert in the molten carbonate environment with an organic polymer binder and ceramic particle. The composition is applied to a mold surface and dried, and the formed compliant matrix material removed.

  19. Production of Oxygen from Lunar Regolith using Molten Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Sibille, Laurent; Sadoway, Donald R.; Sirk, Aislinn; Tripathy, Prabhat; Melendez, Orlando; Standish, Evan; Dominquez, Jesus A.; Stefanescu, Doru M.; Curreri, Peter A.; Poizeau, Sophie

    2009-01-01

    This slide presentation reviews the possible use of molten oxide electrolysis to extract oxygen from the Lunar Regolith. The presentation asserts that molten regolith electrolysis has advanced to be a useful method for production of oxygen and metals in situ on the Moon. The work has demonstrated an 8 hour batch of electrolysis at 5 amps using Iridium inert anodes.

  20. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  1. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  2. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  3. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  4. 46 CFR 151.50-55 - Sulfur (molten).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Sulfur (molten). 151.50-55 Section 151.50-55 Shipping... BULK LIQUID HAZARDOUS MATERIAL CARGOES Special Requirements § 151.50-55 Sulfur (molten). (a... depositing of sulfur within the system. (b) Void spaces: (1) Openings to void spaces adjacent to cargo...

  5. Molten carbonate fuel cell research and development

    SciTech Connect

    Ong, E.T. )

    1991-02-01

    Successful molten carbonate fuel cell development required the resolution of four significant technical problems: (1) the molten carbonate fuel cell nickel anode had excessive creep, (2) the nickel oxide cathode exhibited an excessively high dissolution rate, (3) electrolyte matrices have been prone to cracking, and (4) a comprehensive definition of component development requirements for the MCFC stack was lacking. This program addressed all of these issues and others. As a result of a series of studies on materials and manufacturing processes, anode creep (shrinkage) has been reduced significantly with the development of oxide-dispersion-strengthened nickel aluminum anodes. By increasing the basicity of the carbonate electrolyte with alkaline-earth additives, nickel dissolution has been reduced by a factor of 2 to 4, thus increasing MCFC cell life. Successful techniques for the simple and low-cost tape casting of MCFC matrices and carbonate layers have been developed, and successful endurance tests have been run on new cell anodes, cathodes, and matrices. 2 refs., 51 figs., 7 tabs.

  6. Organic waste processing using molten salt oxidation

    SciTech Connect

    Adamson, M. G., LLNL

    1998-03-01

    Molten Salt Oxidation (MSO) is a thermal means of oxidizing (destroying) the organic constituents of mixed wastes, hazardous wastes, and energetic materials while retaining inorganic and radioactive constituents in the salt. For this reason, MSO is considered a promising alternative to incineration for the treatment of a variety of organic wastes. The U. S. Department of Energy`s Office of Environmental Management (DOE/EM) is currently funding research that will identify alternatives to incineration for the treatment of organic-based mixed wastes. (Mixed wastes are defined as waste streams which have both hazardous and radioactive properties.) One such project is Lawrence Livermore National Laboratory`s Expedited Technology Demonstration of Molten Salt Oxidation (MSO). The goal of this project is to conduct an integrated demonstration of MSO, including off-gas and spent salt treatment, and the preparation of robust solid final forms. Livermore National Laboratory (LLNL) has constructed an integrated pilot-scale MSO treatment system in which tests and demonstrations are presently being performed under carefully controlled (experimental) conditions. The system consists of a MSO process vessel with dedicated off-gas treatment, a salt recycle system, feed preparation equipment, and equipment for preparing ceramic final waste forms. In this paper we describe the integrated system and discuss its capabilities as well as preliminary process demonstration data. A primary purpose of these demonstrations is to identify the most suitable waste streams and waste types for MSO treatment.

  7. Alternative cathodes for molten carbonate fuel cells

    SciTech Connect

    Bloom, I.; Lanagan, M.; Roche, M.F.; Krumpelt, M.

    1996-02-01

    Argonne National Laboratory (ANL) is developing advanced cathodes for pressurized operation of the molten carbonate fuel cell (MCFC). The present cathode, lithiated nickel oxide, tends to transport to the anode of the MCFC, where it is deposited as metallic nickel. The rate of transport increases with increasing CO{sub 2} pressure. This increase is due to an increased solubility of nickel oxide (NiO) in the molten carbonate electrolyte. An alternative cathode is lithium cobaltate (LiCoO{sub 2})-Solid solutions of LiCoO{sub 2} in LiFeO{sub 2} show promise for long-lived cathode materials. We have found that small additions of LiCoO{sub 2} to LiFeO{sub 2} markedly decrease the resistivity of the cathode material. Cells containing the LiCoO{sub 2}-LiFeO{sub 2} cathodes have stable performance for more than 2100 h of operation and display lower cobalt migration.

  8. Pump for molten metal or other fluid

    DOEpatents

    Horton, James A.; Brown, Donald L.

    1994-01-01

    A pump having no moving parts which can be used to pump high temperature molten metal or other fluids in a vacuum or low pressure environment, and a method for pumping such fluids. The pump combines elements of a bubble pump with a trap which isolates the vacuum or low pressure region from the gas used to create the bubbles. When used in a vacuum the trap prevents the pumping gas from escaping into the isolated region and thereby reducing the quality of the vacuum. The pump includes a channel in which a pumping gas is forced under pressure into a cavity where bubbles are formed. The cavity is in contact with a reservoir which contains the molten metal or other fluid which is to be pumped. The bubbles rise up into a column (or pump tube) carrying the fluid with them. At the top of the column is located a deflector which causes the bubbles to burst and the drops of pumped fluid to fall into a trap. The fluid accumulates in the trap, eventually forcing its way to an outlet. A roughing pump can be used to withdraw the pumping gas from the top of the column and assist with maintaining the vacuum or low pressure environment.

  9. Transient simulation of molten salt central receiver

    NASA Astrophysics Data System (ADS)

    Doupis, Dimitri; Wang, Chuan; Carcorze-Soto, Jorge; Chen, Yen-Ming; Maggi, Andrea; Losito, Matteo; Clark, Michael

    2016-05-01

    Alstom is developing concentrated solar power (CSP) utilizing 60/40wt% NaNO3-KNO3 molten salt as the working fluid in a tower receiver for the global renewable energy market. In the CSP power generation cycle, receivers undergo a daily cyclic operation due to the transient nature of solar energy. Development of robust and efficient start-up and shut-down procedures is critical to avoiding component failures due to mechanical fatigue resulting from thermal transients, thus maintaining the performance and availability of the CSP plant. The Molten Salt Central Receiver (MSCR) is subject to thermal transients during normal daily operation, a cycle that includes warmup, filling, operation, draining, and shutdown. This paper describes a study to leverage dynamic simulation and finite element analysis (FEA) in development of start-up, shutdown, and transient operation concepts for the MSCR. The results of the FEA also verify the robustness of the MSCR design to the thermal transients anticipated during the operation of the plant.

  10. The Arsenic Removal From Molten Steel

    NASA Astrophysics Data System (ADS)

    Wang, JianJun; Luo, Lingen; Kong, Hui; Zhou, Li

    2011-04-01

    Arsenic removal from molten steel by the calcium iron alloy and rare earth alloy (48% Ce, mass percentage) has been exploringly studied at 1853 K. It is found that the addition of rare earth alloy makes the arsenic removal more effective. This phenomenon may originate from the facts that the addition of Ce lowers the activity coefficient of sulfur, and the low activity of sulfur restrains the reaction of calcium iron alloy and sulfur, which promotes the arsenic removal reaction. Thus more rare earth alloy addition results in the higher arsenic removal ratio. However, due to the high cost of rare earth alloy, increasing the quantity of calcium iron alloy may be a choice to improve the arsenic removal effect in molten steel. It is found that when the weight ratio of rare earth alloy/steel is fixed at 5%, the arsenic removal ratio increases with the calcium iron alloy amount increasing. When the weight ratio of calcium iron alloy/steel is 18 %, the arsenic removal ratio is 50 %. This result may be acceptable for the industrial purpose.

  11. Modeling of molten-fuel-moderator interactions

    NASA Astrophysics Data System (ADS)

    Diab, Aya K.

    CANDU reactors are pressurized heavy-water moderated and cooled reactor designs. During commissioning of nuclear power plants a range of possible accidents must be considered to assure the plants' robust design. Consider a complete channel blockage in the CANDU reactor. Such an extreme flow blockage event would result in fuel overheating, pressure tube failure, partial melting of fuel rods and possible molten fuel-moderator interactions (MFMI). The MFMI phenomenon would occur immediately after tube rupture, and would involve a mixture of steam, hydrogen and molten fuel being ejected into the surrounding moderator water in the form of a high-pressure vapor bubble mixture. This bubble mixture would accelerate the surrounding denser water, causing interfacial mixing due to hydrodynamic instabilities at the interface. As a result of these interfacial instabilities, water is entrained into the growing two-phase bubble mixture with the attendant mass and heat transfer; e.g., water vaporization, fuel oxidation. A comprehensive model is developed to investigate these complex phenomena resulting from a postulated complete flow blockage and complete pressure tube failure. This dynamic model serves as a baseline to characterize the pressure response due to a pressure tube rupture and the associated MFMI phenomena. Theoretical modeling of these interrelated complex phenomena is not known a priori and therefore a semi-empirical approach is adopted. Consequently, experimental work is being proposed as part of the thesis work to verify key hypotheses regarding these interfacial fluid instabilities, such as the entrainment fraction into the rapidly expanding bubble.

  12. Molten salt applications in materials processing

    NASA Astrophysics Data System (ADS)

    Mishra, Brajendra; Olson, David L.

    2005-02-01

    The science of molten salt electrochemistry for electrowinning of reactive metals, such as calcium, and its in situ application in pyro-reduction has been described. Calcium electrowinning has been performed in a 5 10 wt% calcium oxide calcium chloride molten salt by the electrolytic dissociation of calcium oxide. This electrolysis requires the use of a porous ceramic sheath around the anode to keep the cathodically deposited calcium and the anodic gases separate. Stainless steel cathode and graphite anode have been used in the temperature range of 850 950 °C. This salt mixture is produced as a result of the direct oxide reduction (DOR) of reactive metal oxides by calcium in a calcium chloride bath. The primary purpose of this process is to recover the expensive calcium reductant and to recycle calcium chloride. Experimental data have been included to justify the suitability as well as limitations of the electrowinning process. Transport of oxygen ions through the sheath is found to be the rate controlling step. Under the constraints of the reactor design, a calcium recovery rate of approx. 150 g/h was achieved. Feasibility of a process to produce metals by pyrometallurgical reduction, using the calcium reductant produced electrolytically within the same reactor, has been shown in a hybrid process. Several processes are currently under investigation to use this electrowon calcium for in situ reduction of metal oxides.

  13. Ultrasonic techniques for imaging and measurements in molten aluminum.

    PubMed

    Ono, Yuu; Moisan, Jean-François; Jen, Cheng-Kuei

    2003-12-01

    In order to achieve net shape forming, processing of aluminum (Al) in the molten state is often necessary. However, few sensors and techniques have been reported in the literature due to difficulties associated with molten Al, such as high temperature, corrosiveness, and opaqueness. In this paper, development of ultrasonic techniques for imaging and measurements in molten Al using buffer rods operated at 10 MHz is presented. The probing end of the buffer rod, having a flat surface or an ultrasonic lens, was immersed into molten Al while the other end with an ultrasonic transducer was air-cooled to room temperature. An ultrasonic image of a character "N", engraved on a stainless steel plate immersed in molten Al, and its corrosion have been observed at 780 degrees C using the focused probe in ultrasonic pulse-echo mode. Because cleanliness of molten Al is crucial for part manufacturing and recycling in Al processing, inclusion detection experiments also were carried out using the nonfocused probe in pitch-catch and pulse-echo modes. Backscattered ultrasonic signals from manually added silicon carbide particles, with an average diameter of 50 microm, in molten Al have been successfully observed at 780 degrees C. For optimal image quality, the spatial resolution of the focused probe was crucial, and the high signal-to-noise ratio of the nonfocused probe was the prime factor responsible for the inclusion detection sensitivity using backscattered ultrasonic signals. In addition, it was found that ultrasound could provide an alternative method for evaluating the degree of wetting between a solid material and a molten metal. Our experimental results showed that there was no ultrasonic coupling at the interface between an alumina rod and molten Al up to 1000 degrees C; therefore, no wetting existed at this interface. Also because ultrasonic velocity in alumina is temperature dependent, this rod proved to be able to be used as an in-line temperature monitoring sensor under

  14. Selective Adsorption of Sodium Aluminum Fluoride Salts from Molten Aluminum

    SciTech Connect

    Leonard S. Aubrey; Christine A. Boyle; Eddie M. Williams; David H. DeYoung; Dawid D. Smith; Feng Chi

    2007-08-16

    Aluminum is produced in electrolytic reduction cells where alumina feedstock is dissolved in molten cryolite (sodium aluminum fluoride) along with aluminum and calcium fluorides. The dissolved alumina is then reduced by electrolysis and the molten aluminum separates to the bottom of the cell. The reduction cell is periodically tapped to remove the molten aluminum. During the tapping process, some of the molten electrolyte (commonly referred as “bath” in the aluminum industry) is carried over with the molten aluminum and into the transfer crucible. The carryover of molten bath into the holding furnace can create significant operational problems in aluminum cast houses. Bath carryover can result in several problems. The most troublesome problem is sodium and calcium pickup in magnesium-bearing alloys. Magnesium alloying additions can result in Mg-Na and Mg-Ca exchange reactions with the molten bath, which results in the undesirable pickup of elemental sodium and calcium. This final report presents the findings of a project to evaluate removal of molten bath using a new and novel micro-porous filter media. The theory of selective adsorption or removal is based on interfacial surface energy differences of molten aluminum and bath on the micro-porous filter structure. This report describes the theory of the selective adsorption-filtration process, the development of suitable micro-porous filter media, and the operational results obtained with a micro-porous bed filtration system. The micro-porous filter media was found to very effectively remove molten sodium aluminum fluoride bath by the selective adsorption-filtration mechanism.

  15. Impact, thermal, and shock sensitivity of molten TNT and of asphalt-contaminated molten TNT

    SciTech Connect

    Mainiero, R.J.; Miron, Y.; Kwak, S.S.W.; Kopera, L.H.; Wheeler, J.Q.

    1996-12-01

    The research reported here was part of an effort to evaluate the safety of a process to recover TNT from MK-9 depth bombs by the autoclave meltout process. In this process the depth bombs are heated to 121 C so that the TNT will melt and run into a vat. Unfortunately, asphalt lining the inside surface of the bomb also melts and flows out with the TNT. Testing was conducted on molten TNT and molten TNT contaminated with 2 pct asphalt at 90, 100, 110, 120, 125, and 130 C. In the liquid drop test apparatus with a 2-kg weight, the molten TNT yielded a 50 pct probability of initiation at a drop height of 6.5 cm at 110 C, decreasing to 4.5 cm at 130 C. Asphalt-contaminated TNT was somewhat less impact-sensitive than pure TNT at temperatures of 110 to 125 C, but became more sensitive at 130 C. There is a 50 pct probability of initiation at a drop height of 7.8 cm at 110 C, decreasing to 3.3 cm at 130 C. In the card gap test, the molten TNT detonated at high velocity for a gap of 0.25 inches at 90 to 125 C and detonated at high velocity for a gap of 0.5 inches at 130 C. For gaps of 0.5 to 3 inches at 90 to 125 C and 0.75 inches to 3 inches at 130 C, the TNT did not detonate at high velocity but produced a violent explosion that caused significant damage to the test fixture. The thermal analysis test results showed that when asphalt is present in TNT, it greatly accelerates the exothermic decomposition of TNT, starting at temperatures near 200 C. It appears that at relatively low shock stimulus levels, the molten TNT may be undergoing a low velocity detonation, wherein the shock wave traveling through the gap test pipe cavitates the molten TNT, greatly increasing its sensitivity. These results are crucial for assuring continued safety in recovering TNT from munitions through the autoclave meltout process.

  16. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOEpatents

    Trudel, David R.; Meyer, Thomas N.; Kinosz, Michael J.; Arnaud, Guy; Bigler, Nicolas

    2003-06-17

    The filtering molten metal injector system includes a holder furnace, a casting mold supported above the holder furnace, and at least one molten metal injector supported from a bottom side of the casting mold. The holder furnace contains a supply of molten metal. The mold defines a mold cavity for receiving the molten metal from the holder furnace. The molten metal injector projects into the holder furnace. The molten metal injector includes a cylinder defining a piston cavity housing a reciprocating piston for pumping the molten metal upward from the holder furnace to the mold cavity. The cylinder and piston are at least partially submerged in the molten metal when the holder furnace contains the molten metal. The cylinder or the piston includes a molten metal intake for receiving the molten metal into the piston cavity when the holder furnace contains molten metal. A conduit connects the piston cavity to the mold cavity. A molten metal filter is located in the conduit for filtering the molten metal passing through the conduit during the reciprocating movement of the piston. The molten metal intake may be a valve connected to the cylinder, a gap formed between the piston and an open end of the cylinder, an aperture defined in the sidewall of the cylinder, or a ball check valve incorporated into the piston. A second molten metal filter preferably covers the molten metal intake to the injector.

  17. Reaction Infiltration Instabilities in Partially Molten Rocks

    NASA Astrophysics Data System (ADS)

    Pec, M.; Holtzman, B. K.; Zimmerman, M. E.; Kohlstedt, D. L.

    2015-12-01

    Tabular dunites in ophiolites are thought to form high-permeability, melt channels due to a positive feedback between melt flow and melt-solid reaction in the upper mantle. Reaction-infiltration instability (RII) theory predicts whether or not channels emerge from background flow. To test the applicability of RII theory to mantle rocks, we sandwiched a partially molten rock between a melt reservoir and a porous sink. Hot-pressed 50:50 mixtures of olivine (Ol) and clinopyroxene (Cpx) with either 4, 10 or 20 vol% alkali basalt formed ~4 mm long cylinders of partially molten rock. Source and sink are disks of alkali basalt and porous alumina. We annealed the melt-rock-sink triplets for up to 5 h at a confining pressure of Pc=300 MPa with effective pressure Pe=0 to 299.9 MPa at T=1200° or 1250°C. The melt fraction in the partially molten rock influences the permeability, which, together with the applied pressure gradient, controls the melt migration velocity. The temperature influences the reaction rate. Melt velocity and reaction rate are fundamental parameters in RII theory. In experiments, two distinct features form due to melt migration, 1) a planar reaction layer (RL) and 2) finger-shaped channels. Both the RL and the channels contain Ol+melt with no Cpx, indicating that the reaction melt1+Cpx→melt2+Ol occurs. The channels develop only if the melt velocity is >5µm/s. Once a channel reaches the porous sink, a large increase in the effective permeability is detected. The morphology and spacing of the channels depends on the initial melt fraction. With 20 vol% melt, multiple, voluminous channels with a spacing of 1.8±0.5 mm develop. At lower melt contents, fewer, thinner channels with a spacing of ~3 mm develop. The channel spacing predicted by theory is about a factor 2-4 smaller than observed. Our results indicate that RII theory provides a solid framework for investigating melt migration in experiments and potentially a basis for extrapolation to mantle

  18. Parametric study of natural circulation flow in molten salt fuel in molten salt reactor

    SciTech Connect

    Pauzi, Anas Muhamad; Cioncolini, Andrea; Iacovides, Hector

    2015-04-29

    The Molten Salt Reactor (MSR) is one of the most promising system proposed by Generation IV Forum (GIF) for future nuclear reactor systems. Advantages of the MSR are significantly larger compared to other reactor system, and is mainly achieved from its liquid nature of fuel and coolant. Further improvement to this system, which is a natural circulating molten fuel salt inside its tube in the reactor core is proposed, to achieve advantages of reducing and simplifying the MSR design proposed by GIF. Thermal hydraulic analysis on the proposed system was completed using a commercial computation fluid dynamics (CFD) software called FLUENT by ANSYS Inc. An understanding on theory behind this unique natural circulation flow inside the tube caused by fission heat generated in molten fuel salt and tube cooling was briefly introduced. Currently, no commercial CFD software could perfectly simulate natural circulation flow, hence, modeling this flow problem in FLUENT is introduced and analyzed to obtain best simulation results. Results obtained demonstrate the existence of periodical transient nature of flow problem, hence improvements in tube design is proposed based on the analysis on temperature and velocity profile. Results show that the proposed system could operate at up to 750MW core power, given that turbulence are enhanced throughout flow region, and precise molten fuel salt physical properties could be defined. At the request of the authors and the Proceedings Editor the name of the co-author Andrea Cioncolini was corrected from Andrea Coincolini. The same name correction was made in the Acknowledgement section on page 030004-10 and in reference number 4. The updated article was published on 11 May 2015.

  19. Parametric study of natural circulation flow in molten salt fuel in molten salt reactor

    NASA Astrophysics Data System (ADS)

    Pauzi, Anas Muhamad; Cioncolini, Andrea; Iacovides, Hector

    2015-04-01

    The Molten Salt Reactor (MSR) is one of the most promising system proposed by Generation IV Forum (GIF) for future nuclear reactor systems. Advantages of the MSR are significantly larger compared to other reactor system, and is mainly achieved from its liquid nature of fuel and coolant. Further improvement to this system, which is a natural circulating molten fuel salt inside its tube in the reactor core is proposed, to achieve advantages of reducing and simplifying the MSR design proposed by GIF. Thermal hydraulic analysis on the proposed system was completed using a commercial computation fluid dynamics (CFD) software called FLUENT by ANSYS Inc. An understanding on theory behind this unique natural circulation flow inside the tube caused by fission heat generated in molten fuel salt and tube cooling was briefly introduced. Currently, no commercial CFD software could perfectly simulate natural circulation flow, hence, modeling this flow problem in FLUENT is introduced and analyzed to obtain best simulation results. Results obtained demonstrate the existence of periodical transient nature of flow problem, hence improvements in tube design is proposed based on the analysis on temperature and velocity profile. Results show that the proposed system could operate at up to 750MW core power, given that turbulence are enhanced throughout flow region, and precise molten fuel salt physical properties could be defined. At the request of the authors and the Proceedings Editor the name of the co-author Andrea Cioncolini was corrected from Andrea Coincolini. The same name correction was made in the Acknowledgement section on page 030004-10 and in reference number 4. The updated article was published on 11 May 2015.

  20. Stabilized matrix for molten carbonate fuel cell

    SciTech Connect

    Nirasawa, Hitoshi; Kawachi, Takanori; Ogawa, Takashi; Hori, Michio; Tomimatsu, Norihiro; Nakagawa, Kazuaki; Ohzu, Hideyuki; Yamazaki, Yohtaro

    1996-12-31

    For commercialization of molten carbonate fuel cell (MCFC) power plants, the most important factors are MCFC performance and life. The performance and life of an MCFC depend on the electrolyte loss and gas crossover due to the matrix degradation, such as LiAlO{sub 2} particle growth during cell operation and the matrix cracking at the initial heat-up stage. In order to suppress the matrix degradation, the authors fabricated a stabilized matrix with {alpha}-LiAlO{sub 2} as the electrolyte support material and with long {alpha}-Al{sub 2}O{sub 3} fibers as the reinforcement. They assembled the cell with the stabilized matrix. The performance of the cell is stable for 7,000 hours. They consider that the matrix degradation, such as the particle growth during cell operation and matrix cracking, has not occurred in this cell.

  1. Performance model of molten carbonate fuel cell

    SciTech Connect

    Matsumoto, S.; Sasaki, A.; Urushibata, H.; Tanaka, T. )

    1990-06-01

    A performance model of a molten carbonate fuel cell (MCFC), that is an electrochemical energy conversion device for electric power generation, is discussed. The authors' purpose is to improve the presumptive ability of the MCFC model and to investigate the impact of MCFC characteristics in fuel cell system simulations. Basic data are obtained experimentally by single-cell tests. The authors pay special attention to the MCFC overall characteristics with respect to oxidant composition. A correlation formula based on the experimental data is derived as for the cell voltage, oxygen and carbon dioxide partial pressures. After three types of the MCFC system option are assumed, trade-off studies are made dependant on the performance models.

  2. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.

  3. Energetic materials destruction using molten salt

    SciTech Connect

    Upadhye, R.S.; Watkins, B.E.; Pruneda, C.O.; Brummond, W.A.

    1994-04-29

    The Lawrence Livermore National Laboratory in conjunction with the Energetic Materials Center is developing methods for the safe and environmentally sound destruction of explosives and propellants as a part of the Laboratory`s ancillary demilitarization mission. LLNL has built a small-scale unit to test the destruction of HE using the Molten Salt Destruction (MSD) Process. In addition to the high explosive HMX, destruction has been carried out on RDX, PETN, ammonium picrate, TNT, nitroguanadine, and TATB. Also destroyed was a liquid gun propellant comprising hydroxyammonium nitrate, triethanolammonium nitrate and water. In addition to these pure components, destruction has been carried out on a number of commonly used formulations, such as LX-10, LX-16, LX-17, and PBX-9404.

  4. Electrolyte paste for molten carbonate fuel cells

    DOEpatents

    Bregoli, Lawrance J.; Pearson, Mark L.

    1995-01-01

    The electrolyte matrix and electrolyte reservoir plates in a molten carbonate fuel cell power plant stack are filled with electrolyte by applying a paste of dry electrolyte powder entrained in a dissipatable carrier to the reactant flow channels in the current collector plate. The stack plates are preformed and solidified to final operating condition so that they are self sustaining and can be disposed one atop the other to form the power plant stack. Packing the reactant flow channels with the electrolyte paste allows the use of thinner electrode plates, particularly on the anode side of the cells. The use of the packed electrolyte paste provides sufficient electrolyte to fill the matrix and to entrain excess electrolyte in the electrode plates, which also serve as excess electrolyte reservoirs. When the stack is heated up to operating temperatures, the electrolyte in the paste melts, the carrier vaporizes, or chemically decomposes, and the melted electrolyte is absorbed into the matrix and electrode plates.

  5. Single ion dynamics in molten sodium bromide

    SciTech Connect

    Alcaraz, O.; Trullas, J.; Demmel, F.

    2014-12-28

    We present a study on the single ion dynamics in the molten alkali halide NaBr. Quasielastic neutron scattering was employed to extract the self-diffusion coefficient of the sodium ions at three temperatures. Molecular dynamics simulations using rigid and polarizable ion models have been performed in parallel to extract the sodium and bromide single dynamics and ionic conductivities. Two methods have been employed to derive the ion diffusion, calculating the mean squared displacements and the velocity autocorrelation functions, as well as analysing the increase of the line widths of the self-dynamic structure factors. The sodium diffusion coefficients show a remarkable good agreement between experiment and simulation utilising the polarisable potential.

  6. Dynamics of vitreous and molten zinc chloride

    SciTech Connect

    Price, D.L.; Saboungi, M.L.; Susman, S.; Volin, K.J. ); Wright, A.C. . J.J. Thomson Physical Lab.)

    1991-09-01

    The dynamics of vitreous and molten zinc chloride have been studied with inelastic neutron scattering at the Intense Pulsed Neutron Source. The results are analyzed in terms of the scattering function S(Q,E) and the effective vibrational density of states G(E). The vibrational spectra of both glass and liquid are dominated by broad features centered at 15 and 35 MeV which are identified with F{sub 2} modes of ZnCl{sub 4}{sup 2{minus}} tetrahedra. The other two normal modes are not observed because of inadequate resolution and broadening and overlap resulting from coupling between tetrahedra. The behavior of ZnCl{sub 2} is contrasted with other tetrahedrally coordinated glasses that have been studied with the same technique. 15 refs,. 5 figs., 1 tab.

  7. Concentrating Solar Power - Molten Salt Pump Development, Final Technical Report (Phase 1)

    SciTech Connect

    Michael McDowell; Alan Schwartz

    2010-03-31

    The purpose of this project is to develop a long shafted pump to operate at high temperatures for the purpose of producing energy with renewable resources. In Phase I of this three phase project we developed molten salt pump requirements, evaluated existing hardware designs for necessary modifications, developed a preliminary design of the pump concept, and developed refined cost estimates for Phase II and Phase III of the project. The decision has been made not to continue the project into Phases II and III. There is an ever increasing world-wide demand for sources of energy. With only a limited supply of fossil fuels, and with the costs to obtain and produce those fuels increasing, sources of renewable energy must be found. Currently, capturing the sun's energy is expensive compared to heritage fossil fuel energy production. However, there are government requirements on Industry to increase the amount of energy generated from renewable resources. The objective of this project is to design, build and test a long-shafted, molten salt pump. This is the type of pump necessary for a molten salt thermal storage system in a commercial-scale solar trough plant. This project is under the Department of Energy (DOE) Solar Energy Technologies Program, managed by the Office of Energy Efficiency and Renewable Energy. To reduce the levelized cost of energy (LCOE), and to meet the requirements of 'tomorrows' demand, technical innovations are needed. The DOE is committed to reducing the LCOE to 7-10 cents/kWh by 2015, and to 5-7 cents/kWh by 2020. To accomplish these goals, the performance envelope for commercial use of long-shafted molten salt pumps must be expanded. The intent of this project is to verify acceptable operation of pump components in the type of molten salt (thermal storage medium) used in commercial power plants today. Field testing will be necessary to verify the integrity of the pump design, and thus reduce the risk to industry. While the primary goal is to

  8. Grain boundary wetness of partially molten dunite

    NASA Astrophysics Data System (ADS)

    Mu, Shangshang; Faul, Ulrich H.

    2016-05-01

    Samples of Fo90 olivine and basaltic melt were annealed at a range of temperatures and a pressure of 1 GPa in a piston cylinder apparatus from 1 to 336 h. Post-run samples have melt contents from 0.3 to 6.8 % and mean grain sizes from 4.3 to 84.5 μm. Grain boundary wetness, a measure of the intergranular melt distribution, was determined by analyzing scanning electron microscope images with sufficiently high resolution to detect thin layers wetting grain boundaries, as well as small triple junctions. The measurements show that grain boundary wetness increases with increasing melt content to values well above those predicted by the idealized isotropic equilibrium model for a finite dihedral angle. Additionally, the melt geometry changes with grain size, with grain boundary wetness increasing with increasing grain size at fixed melt content. Grain boundary wetness and dihedral angle of samples annealed at a range of temperatures, but constant melt content does not depend on temperature. These observations emphasize that the dihedral angle alone is not adequate to characterize the melt distribution in partially molten rocks, as the idealized isotropic model does not account for the influence of grain growth. Diffusion creep viscosities calculated from the measured wetness reflect the grain size and melt content dependence. Accordingly, experimentally measured viscosities at small grain sizes underestimate the effect of melt to weaken partially molten rocks for coarser grain sizes. The presence of melt in the mantle may therefore enhance diffusion creep relative to dislocation creep.

  9. Fast Spectrum Molten Salt Reactor Options

    SciTech Connect

    Gehin, Jess C; Holcomb, David Eugene; Flanagan, George F; Patton, Bruce W; Howard, Rob L; Harrison, Thomas J

    2011-07-01

    During 2010, fast-spectrum molten-salt reactors (FS-MSRs) were selected as a transformational reactor concept for light-water reactor (LWR)-derived heavy actinide disposition by the Department of Energy-Nuclear Energy Advanced Reactor Concepts (ARC) program and were the subject of a preliminary scoping investigation. Much of the reactor description information presented in this report derives from the preliminary studies performed for the ARC project. This report, however, has a somewhat broader scope-providing a conceptual overview of the characteristics and design options for FS-MSRs. It does not present in-depth evaluation of any FS-MSR particular characteristic, but instead provides an overview of all of the major reactor system technologies and characteristics, including the technology developments since the end of major molten salt reactor (MSR) development efforts in the 1970s. This report first presents a historical overview of the FS-MSR technology and describes the innovative characteristics of an FS-MSR. Next, it provides an overview of possible reactor configurations. The following design features/options and performance considerations are described including: (1) reactor salt options-both chloride and fluoride salts; (2) the impact of changing the carrier salt and actinide concentration on conversion ratio; (3) the conversion ratio; (4) an overview of the fuel salt chemical processing; (5) potential power cycles and hydrogen production options; and (6) overview of the performance characteristics of FS-MSRs, including general comparative metrics with LWRs. The conceptual-level evaluation includes resource sustainability, proliferation resistance, economics, and safety. The report concludes with a description of the work necessary to begin more detailed evaluation of FS-MSRs as a realistic reactor and fuel cycle option.

  10. Production of Lunar Concrete Using Molten Sulfur

    NASA Technical Reports Server (NTRS)

    Omar, Husam A.

    1993-01-01

    The United States has made a commitment to go back to the moon to stay in the early part of the next century. In order to achieve this objective it became evident to NASA that a Lunar Outpost will be needed to house scientists and astronauts who will be living on the moon for extended periods of time. A study has been undertaken by the authors and supported by NASA to study the feasibility of using lunar regolith with different binders such as molten sulfur, epoxy or hydraulic cement as a construction material for different lunar structures. The basic premise of this study is that it will be more logical and cost effective to manufacture lunar construction materials utilizing indigenous resources rather than transporting needed materials from earth. Lunar concrete (made from Hydraulic Cement and lunar soil) has been studied and suggested as the construction material of choice for some of the lunar projects. Unfortunately, its hydration requires water which is going to be a precious commodity on the moon. Therefore this study explores the feasibility of using binders other than hydraulic cement such as sulfur or epoxy with lunar regolith as a construction material. This report describes findings of this study which deals specifically with using molten sulfur as a binder for Lunar concrete. It describes laboratory experiments in which the sulfur to lunar soil simulant ratios by weight were varied to study the minimum amount of sulfur required to produce a particular strength. The compressive and tensile strengths of these mixes were evaluated. Metal and fiber glass fibers were added to some of the mixes to study their effects on the compressive and tensile strengths. This report also describes experiments where the sulfur is melted and mixed with the lunar regolith in a specially designed vacuum chamber. The properties of the produced concrete were compared to those of concrete produced under normal pressure.

  11. Mercury's Core Molten, Radar Study Shows

    NASA Astrophysics Data System (ADS)

    2007-05-01

    Scientists using a high-precision planetary radar technique for the first time have discovered that the innermost planet Mercury probably has a molten core, resolving a mystery of more than three decades. The discovery, which used the National Science Foundation's Robert C. Byrd Green Bank Telescope in West Virginia and Arecibo Observatory in Puerto Rico, and NASA/Jet Propulsion Laboratory antennas in California, is an important step toward a better understanding of how planets form and evolve. Planetary Radar High-precision planetary radar technique sent signal to Mercury, received reflection. CREDIT: Bill Saxton, NRAO/AUI/NSF Click on image for high-resolution file (447 KB) "For a long time it was thought we'd have to land spacecraft on Mercury to learn if its core is solid or molten. Now we've answered that question using ground-based telescopes," said Jean-Luc Margot, of Cornell University, leader of the research team, which published its results in the May 4 issue of the journal Science. Mercury is one of the least-understood of the planets in our Solar System. Its distance from the Sun is just over one-third that of the Earth, and it contains a mass just 5½ percent that of Earth. Only about half of Mercury's surface has been photographed by a spacecraft, Mariner 10, back in 1974. Mariner 10 also discovered that Mercury has a weak magnetic field, about one percent as strong as Earth's. That discovery spurred a scientific debate about the planet's core. Scientists normally expect a rocky planet's magnetic field to be caused by an electromagnetic dynamo in a molten core. However, Mercury is so small that most scientists expected its core to have cooled and solidified long ago. Those scientists speculated that the magnetic field seen today may have been "frozen" into the planet when the core cooled. "Whether the core is molten or solid today depends greatly on the chemical composition of the core. That chemical composition can provide important clues about the

  12. Method for the regeneration of spent molten zinc chloride

    DOEpatents

    Zielke, Clyde W.; Rosenhoover, William A.

    1981-01-01

    In a process for regenerating spent molten zinc chloride which has been used in the hydrocracking of coal or ash-containing polynuclear aromatic hydrocarbonaceous materials derived therefrom and which contains zinc chloride, zinc oxide, zinc oxide complexes and ash-containing carbonaceous residue, by incinerating the spent molten zinc chloride to vaporize the zinc chloride for subsequent condensation to produce a purified molten zinc chloride: an improvement comprising the use of clay in the incineration zone to suppress the vaporization of metals other than zinc. Optionally water is used in conjunction with the clay to further suppress the vaporization of metals other than zinc.

  13. Control strategies in a thermal oil - Molten salt heat exchanger

    NASA Astrophysics Data System (ADS)

    Roca, Lidia; Bonilla, Javier; Rodríguez-García, Margarita M.; Palenzuela, Patricia; de la Calle, Alberto; Valenzuela, Loreto

    2016-05-01

    This paper presents a preliminary control scheme for a molten salt - thermal oil heat exchanger. This controller regulates the molten salt mass flow rate to reach and maintain the desired thermal oil temperature at the outlet of the heat exchanger. The controller architecture has been tested using an object-oriented heat exchanger model that has been validated with data from a molten salt testing facility located at CIEMAT-PSA. Different simulations are presented with three different goals: i) to analyze the controller response in the presence of disturbances, ii) to demonstrate the benefits of designing a setpoint generator and iii) to show the controller potential against electricity price variations.

  14. A Possible Regenerative, Molten-Salt, Thermoelectric Fuel Cell

    NASA Technical Reports Server (NTRS)

    Greenberg, Jacob; Thaller, Lawrence H.; Weber, Donald E.

    1964-01-01

    Molten or fused salts have been evaluated as possible thermoelectric materials because of the relatively good values of their figures of merit, their chemical stability, their long liquid range, and their ability to operate in conjunction with a nuclear reactor to produce heat. In general, molten salts are electrolytic conductors; therefore, there will be a transport of materials and subsequent decomposition with the passage of an electric current. It is possible nonetheless to overcome this disadvantage by using the decomposition products of the molten-salt electrolyte in a fuel cell. The combination of a thermoelectric converter and a fuel cell would lead to a regenerative system that may be useful.

  15. Tidally forced viscous heating in a partially molten Io

    NASA Technical Reports Server (NTRS)

    Ross, M. N.; Schubert, G.

    1985-01-01

    Models of Io that generate most of their heat by viscous dissipation in a partially molten (perhaps nearly liquid) asthenosphere are developed: a partially molten asthenosphere model and a partially molten interior model. An approximate thermal analysis is carried out, suggesting the possibility of a stable steady state. The models are consistent with observations of widely dispersed hot spots on the Io surface that radiate most of Io's heat loss. The hot spots imply that magmas carry most of the dissipative heating that is naturally accounted for in the models.

  16. Temperature dependence of laser-induced fluorescence of Tb3+Tb3+ in molten LiCl-KCl eutectic

    NASA Astrophysics Data System (ADS)

    C., E.; -E., Jung | S.; | W., Bae; Cha | I., A.; Bae | Y., J.; | K., Park; Song

    2011-01-01

    Fluorescence spectra and lifetimes originated from both 5D3→7FJ and 5D4→7FJ transitions of Tb were measured using time-resolved laser fluorescence spectroscopy in order to investigate the excited state relaxation in a molten salt medium. A cross-relaxation energy transfer of 5D3→5D4 resulted in rise and decay behaviors in fluorescence signal waveforms of 5D4→7FJ transitions. The fluorescence intensity ratios of 5D4→7F5 to 5D3→7F4 decreased drastically when the temperature of molten salt increased. This result suggests that the cross-relaxation effect becomes weakened with increasing temperature. In addition, a strong increase of the 5D4 emission over the 5D3 emission was observed at high Tb concentration.

  17. The molten hydrated flux synthesis of a novel open-framework copper borophosphate and its structural relation with the precursors

    NASA Astrophysics Data System (ADS)

    Zhao, Long; Liu, Wei; Ma, Xiaohong; Cao, Lixin; Su, Ge; Lu, Zhisheng

    2014-10-01

    A novel copper borophosphate, Cu2(H2O)[BP2O7(OH)], has been synthesized by the molten hydrated flux method. Its crystal structure (Orthorhombic, Pbca, a=8.234 Å, b=9.655 Å, c=17.805 Å, V=1415.485 Å3, Z=8) can be regarded as the condensation of alternately edge- and corner-shared copper pyramidal chains and borophosphate chains formed via vertex-sharing PO4 and BO3(OH) tetrahedra. Magnetic measurements indicate that antiferromagnetic interactions exist in the title compound. Due to the special reaction medium created by the molten hydrated flux method, a possible structural correlation between final solids and raw materials has been discovered even though no ordered structural fragments exist in the latter.

  18. Reprocessing of LiH in Molten Chlorides

    NASA Astrophysics Data System (ADS)

    Masset, Patrick J.; Gabriel, Armand; Poignet, Jean-Claude

    2008-06-01

    LiH was used as inactive material to stimulate the reprocessing of lithium tritiate in molten chlorides. The electrochemical properties (diffusion coefficients, apparent standard potentials) were measured by means of transient electrochemical techniques (cyclic voltammetry and chronopotentiometry). At 425 ºC the diffusion coefficient and the apparent standard potential were 2.5 · 10-5 cm2 s-1 and -1.8 V vs. Ag/AgCl, respectively. For the process design the LiH solubility was measured by means of DTA to optimize the LiH concentration in the molten phase. In addition electrolysis tests were carried out at 460 ºC with current densities up to 1 A cm-2 over 24 h. These results show that LiH may be reprocessed in molten chlorides consisting in the production of hydrogen gas at the anode and molten metallic lithium at the cathode.

  19. 19. Inside the cast house at Furnace A. Molten iron ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. Inside the cast house at Furnace A. Molten iron flowed into eight ladles. The furnace was cast (or tapped) six times each day. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  20. System Requirements Document for the Molten Salt Reactor Experiment

    SciTech Connect

    Aigner, R.D.

    2000-04-01

    The purpose of the conversion process is to convert the {sup 233}U fluoride compounds that are being extracted from the Molten Salt Reactor Experiment (MSRE) equipment to a stable oxide for long-term storage at Bldg. 3019.

  1. Magnetic Gate System for Molten Metal Flow Control

    SciTech Connect

    2001-02-01

    Electromagnetics Offer Many Advantages For Better Control Of The Molten Steel. Over 80 percent of all of the world's yearly steel production or approximately 650 million tons, is produced by the continuous casting process.

  2. Separation of actinides from lanthanides utilizing molten salt electrorefining

    SciTech Connect

    Grimmett, D.L.; Fusselman, S.P.; Roy, J.J.; Gay, R.L.; Krueger, C.L.; Storvick, T.S.; Inoue, T.; Hijikata, T.; Takahashi, N.

    1996-10-01

    TRUMP-S (TRansUranic Management through Pyropartitioning Separation) is a pyrochemical process being developed to separate actinides form fission products in nuclear waste. A key process step involving molten salt electrorefining to separate actinides from lanthanides has been studied on a laboratory scale. Electrorefining of U, Np, Pu, Am, and lanthanide mixtures from molten cadmium at 450 C to a solid cathode utilizing a molten chloride electrolyte resulted in > 99% removal of actinides from the molten cadmium and salt phases. Removal of the last few percent of actinides is accompanied by lowered cathodic current efficiency and some lanthanide codeposition. Actinide/lanthanide separation ratios on the cathode are ordered U > Np > Pu > Am and are consistent with predictions based on equilibrium potentials.

  3. Degassing of molten alloys with the assistance of ultrasonic vibration

    DOEpatents

    Han, Qingyou; Xu, Hanbing; Meek, Thomas T.

    2010-03-23

    An apparatus and method are disclosed in which ultrasonic vibration is used to assist the degassing of molten metals or metal alloys thereby reducing gas content in the molten metals or alloys. High-intensity ultrasonic vibration is applied to a radiator that creates cavitation bubbles, induces acoustic streaming in the melt, and breaks up purge gas (e.g., argon or nitrogen) which is intentionally introduced in a small amount into the melt in order to collect the cavitation bubbles and to make the cavitation bubbles survive in the melt. The molten metal or alloy in one version of the invention is an aluminum alloy. The ultrasonic vibrations create cavitation bubbles and break up the large purge gas bubbles into small bubbles and disperse the bubbles in the molten metal or alloy more uniformly, resulting in a fast and clean degassing.

  4. Boric Ester-Type Molten Salt via Dehydrocoupling Reaction

    PubMed Central

    Matsumi, Noriyoshi; Toyota, Yoshiyuki; Joshi, Prerna; Puneet, Puhup; Vedarajan, Raman; Takekawa, Toshihiro

    2014-01-01

    Novel boric ester-type molten salt was prepared using 1-(2-hydroxyethyl)-3-methylimidazolium chloride as a key starting material. After an ion exchange reaction of 1-(2-hydroxyethyl)-3-methylimidazolium chloride with lithium (bis-(trifluoromethanesulfonyl) imide) (LiNTf2), the resulting 1-(2-hydroxyethyl)-3-methylimidazolium NTf2 was reacted with 9-borabicyclo[3.3.1]nonane (9-BBN) to give the desired boric ester-type molten salt in a moderate yield. The structure of the boric ester-type molten salt was supported by 1H-, 13C-, 11B- and 19F-NMR spectra. In the presence of two different kinds of lithium salts, the matrices showed an ionic conductivity in the range of 1.1 × 10−4–1.6 × 10−5 S cm−1 at 51 °C. This was higher than other organoboron molten salts ever reported. PMID:25405738

  5. Molten globules, entropy-driven conformational change and protein folding.

    PubMed

    Baldwin, Robert L; Rose, George D

    2013-02-01

    The exquisite side chain close-packing in the protein core and at binding interfaces has prompted a conviction that packing selectivity is the primary mechanism for molecular recognition in folding and/or binding reactions. Contrary to this view, molten globule proteins can adopt native topology and bind targets tightly and specifically in the absence of side chain close-packing. The molten globule is a highly dynamic form with native-like secondary structure and a loose protein core that admits solvent. The related (but still controversial) dry molten globule is an expanded form of the native protein with largely intact topology but a tighter protein core that excludes solvent. Neither form retains side chain close-packing, and therefore both structure and function must result from other factors, assuming that the reality of the dry molten globule is accepted. This simplifying realization calls for a re-evaluation of established models. PMID:23237704

  6. Molten salt electrolyte battery cell with overcharge tolerance

    DOEpatents

    Kaun, Thomas D.; Nelson, Paul A.

    1989-01-01

    A molten salt electrolyte battery having an increased overcharge tolerance employs a negative electrode with two lithium alloy phases of different electrochemical potential, one of which allows self-discharge rates which permits battery cell equalization.

  7. Polymers' surface interactions with molten iron: A theoretical study

    NASA Astrophysics Data System (ADS)

    Assadi, M. Hussein N.; Sahajwalla, Veena

    2014-10-01

    Environmental concerns are the chief drive for more innovative recycling techniques for end-of-life polymeric products. One attractive option is taking advantage of C and H content of polymeric waste in steelmaking industry. In this work, we examined the interaction of two high production polymers i.e. polyurethane and polysulfide with molten iron using ab initio molecular dynamics simulation. We demonstrate that both polymers can be used as carburizers for molten iron. Additionally, we found that light weight H2 and CHx molecules were released as by-products of the polymer-molten iron interaction. The outcomes of this study will have applications in the carburization of molten iron during ladle metallurgy and waste plastic injection in electric arc furnace.

  8. WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WORKER REMOVING SLAG FROM THE MOLTEN METAL BATH IN THE ELECTRIC FURNACE AFTER ADDING A CHEMICAL COAGULANT TO FORCE IT TO THE SURFACE. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  9. Pressurized tundish for controlling a continuous flow of molten metal

    DOEpatents

    Lewis, T.W.; Hamill, P.E. Jr.; Ozgu, M.R.; Padfield, R.C.; Rego, D.N.; Brita, G.P.

    1990-07-24

    A pressurized tundish for controlling a continuous flow of molten metal is characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate. 1 fig.

  10. Pressurized tundish for controlling a continuous flow of molten metal

    DOEpatents

    Lewis, Thomas W.; Hamill, Jr., Paul E.; Ozgu, Mustafa R.; Padfield, Ralph C.; Rego, Donovan N.; Brita, Guido P.

    1990-01-01

    A pressurized tundish for controlling a continous flow of molten metal characterized by having a pair of principal compartments, one being essentially unpressurized and receiving molten metal introduced thereto, and the other being adapted for maintaining a controlled gaseous pressure over the surface of the fluid metal therein, whereby, by controlling the pressure within the pressurized chamber, metal exiting from the tundish is made to flow continually and at a controlled rate.

  11. Measurement of emittance of metal interface in molten salt

    SciTech Connect

    Araki, N.; Makino, A.; Nakamura, Y.

    1995-11-01

    A new technique for measuring the total normal emittance of a metal in a semi-transparent liquid has been proposed and this technique has been applied to measure the emittance of stainless steel (SUS304), nickel, and gold in molten potassium nitrate KNO{sub 3}. These emittance data are indispensable to analyzing the radiative heat transfer between a metal and a semitransparent liquid, such as a molten salt.

  12. Novel waste printed circuit board recycling process with molten salt

    PubMed Central

    Riedewald, Frank; Sousa-Gallagher, Maria

    2015-01-01

    The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450–470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl–KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. • The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept. • This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L. • The treated PCBs can be removed via leg B while the process is on-going. PMID:26150977

  13. Novel waste printed circuit board recycling process with molten salt.

    PubMed

    Riedewald, Frank; Sousa-Gallagher, Maria

    2015-01-01

    The objective of the method was to prove the concept of a novel waste PCBs recycling process which uses inert, stable molten salts as the direct heat transfer fluid and, simultaneously, uses this molten salt to separate the metal products in either liquid (solder, zinc, tin, lead, etc.) or solid (copper, gold, steel, palladium, etc.) form at the operating temperatures of 450-470 °C. The PCB recovery reactor is essentially a U-shaped reactor with the molten salt providing a continuous fluid, allowing molten salt access from different depths for metal recovery. A laboratory scale batch reactor was constructed using 316L as suitable construction material. For safety reasons, the inert, stable LiCl-KCl molten salts were used as direct heat transfer fluid. Recovered materials were washed with hot water to remove residual salt before metal recovery assessment. The impact of this work was to show metal separation using molten salts in one single unit, by using this novel reactor methodology. •The reactor is a U-shaped reactor filled with a continuous liquid with a sloped bottom representing a novel reactor concept.•This method uses large PCB pieces instead of shredded PCBs as the reactor volume is 2.2 L.•The treated PCBs can be removed via leg B while the process is on-going. PMID:26150977

  14. Molten metal reactor and method of forming hydrogen, carbon monoxide and carbon dioxide using the molten alkaline metal reactor

    DOEpatents

    Bingham, Dennis N.; Klingler, Kerry M.; Turner, Terry D.; Wilding, Bruce M.

    2012-11-13

    A molten metal reactor for converting a carbon material and steam into a gas comprising hydrogen, carbon monoxide, and carbon dioxide is disclosed. The reactor includes an interior crucible having a portion contained within an exterior crucible. The interior crucible includes an inlet and an outlet; the outlet leads to the exterior crucible and may comprise a diffuser. The exterior crucible may contain a molten alkaline metal compound. Contained between the exterior crucible and the interior crucible is at least one baffle.

  15. Physical properties of molten lithium tetraborate

    NASA Astrophysics Data System (ADS)

    Anzai, Y.; Terashima, K.; Kimura, S.

    1993-12-01

    The physical properties of molten Li2B4O7 were studied for growing high-quality single crystals. We found that the density, θ, surface tension, λ, and volume thermal expansion coefficient of the melt, β, varied as θ=2.444-0.000414 T g/cm 3, λ=249-0.045 T mN/m and β = 2.1 x 10 -4 K -1, respectively, for temperatures of 1190 to 1373 K. The temperature dependence of the viscosity did not show a simple exponential relationship. It was found that the flow unit volume at the melting point (1190 K) was 10 times larger than that at 1373 K. The viscosity and density displayed relaxation after the starting material was completely melted, showing that a minimum of 15 h was required for the melt to become stable at 1223 K. Our results suggest that for growing high-quality Li 2B 4O 7 single crystals the melt should be held more than 15 h before the pulling process is started.

  16. Molten aluminum alloy fuel fragmentation experiments

    SciTech Connect

    Gabor, J.D.; Purviance, R.T.; Cassulo, J.C.; Spencer, B.W.

    1992-09-01

    Experiments were conducted in which molten aluminum alloys were injected into a 1.2 m deep pool of water. The parameters varied were (i) injectant material (8001 aluminum alloy and 12.3 wt% U-87.7 wt% Al), (ii) melt superheat (O to 50 K), (iii) water temperature (313, 343 and 373 K) and (iv) size and geometry of the pour stream (5, 10 and 20 mm diameter circular and 57 mm annular). The pour stream fragmentation was dominated by surface tension with large particles ({approximately}30 mm) being formed from varicose wave breakup of the 10-mm circular pours and from the annular flow off a 57 mm diameter tube. The fragments produced by the 5 mm circular et were smaller ({approximately} mm), and the 20 mm jet which underwent sinuous wave breakup produced {approximately}100 mm fragments. The fragments froze to form solid particles in 313 K water, and when the water was {ge}343 K, the melt fragments did not freeze during their transit through 1.2 m of water.

  17. Molten aluminum alloy fuel fragmentation experiments

    SciTech Connect

    Gabor, J.D.; Purviance, R.T.; Cassulo, J.C.; Spencer, B.W.

    1992-01-01

    Experiments were conducted in which molten aluminum alloys were injected into a 1.2 m deep pool of water. The parameters varied were (i) injectant material (8001 aluminum alloy and 12.3 wt% U-87.7 wt% Al), (ii) melt superheat (O to 50 K), (iii) water temperature (313, 343 and 373 K) and (iv) size and geometry of the pour stream (5, 10 and 20 mm diameter circular and 57 mm annular). The pour stream fragmentation was dominated by surface tension with large particles ({approximately}30 mm) being formed from varicose wave breakup of the 10-mm circular pours and from the annular flow off a 57 mm diameter tube. The fragments produced by the 5 mm circular et were smaller ({approximately} mm), and the 20 mm jet which underwent sinuous wave breakup produced {approximately}100 mm fragments. The fragments froze to form solid particles in 313 K water, and when the water was {ge}343 K, the melt fragments did not freeze during their transit through 1.2 m of water.

  18. Remote monitoring of molten radioactive glass

    SciTech Connect

    Schumacher, R.F. ); Li, Kang-Wen K. . Nuclear Engineering Program); Schneider, A. . Dept. of Nuclear Engineering)

    1991-01-01

    An on-line method is described for the near-continuous monitoring of the composition of a molten radioactive waste glass or, alternatively, for signaling a deviation from the target composition of a waste glass. The principle of this method, proposed by A. Schneider in 1986, is founded on the relation between two specific physical properties and composition in a ternary system. Most glasses currently considered as waste forms can be represented as pseudo-ternary system. The pairs of properties especially suited for this purpose are viscosity/density and viscosity/electrical conductivity. A novel viscometry method was developed which uses the remotely determined rise velocity of carefully metered gas bubbles. The monitoring method was tested successfully with simulated Savannah River waste glasses. An integrated probe was conceived for a Joule-heated melter for the on-line determination of viscosity, temperature, density, and liquid level. A computer program calculates the glass composition from the measured data, using information from a previously developed data base.

  19. Remote monitoring of molten radioactive glass

    SciTech Connect

    Schumacher, R.F.; Li, Kang-Wen K.; Schneider, A.

    1991-12-31

    An on-line method is described for the near-continuous monitoring of the composition of a molten radioactive waste glass or, alternatively, for signaling a deviation from the target composition of a waste glass. The principle of this method, proposed by A. Schneider in 1986, is founded on the relation between two specific physical properties and composition in a ternary system. Most glasses currently considered as waste forms can be represented as pseudo-ternary system. The pairs of properties especially suited for this purpose are viscosity/density and viscosity/electrical conductivity. A novel viscometry method was developed which uses the remotely determined rise velocity of carefully metered gas bubbles. The monitoring method was tested successfully with simulated Savannah River waste glasses. An integrated probe was conceived for a Joule-heated melter for the on-line determination of viscosity, temperature, density, and liquid level. A computer program calculates the glass composition from the measured data, using information from a previously developed data base.

  20. Dissipative particle dynamics simulations of the viscosities of molten TNT and molten TNT suspensions containing nanoparticles.

    PubMed

    Zhou, Yang; Li, Yixue; Qian, Wen; He, Bi

    2016-09-01

    Based on dissipative particle dynamics (DPD) methods and experimental data, we used an empirical relationship between the DPD temperature and the real temperature to build a model that describes the viscosity of molten TNT fluids. The errors in the predicted viscosity based on this model were no more than 2.3 %. We also studied the steady-state shear rheological behavior of molten TNT fluids containing nanoparticles ("nanofluids"). The dependence of the nanofluid viscosity on the temperature was found to satisfy an Arrhenius-type equation, η = Ae (B/T) , where B, the flow activation energy, depends on particle content, size, and shape. We modified the Einstein-type viscosity model to account for the effects of nanoparticle solvation in TNT nanofluids. The resulting model was able to correctly predict the viscosities of suspensions containing nano- to microsized particles, and did not require any changes to the physical background of Einstein's viscosity theory. Graphical Abstract The revised Einstein viscosity model that correctly predict the viscosity of TNT suspensions containing nanoparticles. PMID:27553301

  1. Supported Molten Metal Catalysis. A New Class of Catalysts

    SciTech Connect

    Ravindra Datta; Ajeet Singh; Manuela Serban; Istvan Halasz

    2006-06-02

    We describe a new class of heterogeneous catalysts called supported molten metal catalysis (SMMC), in which molten metal catalysts are dispersed as nanodroplets on the surface of porous supports, allowing much larger active surface area than is possible in conventional contacting techniques for catalytic metals that are molten under reaction conditions, thus greatly enhancing their activity and potential utility. Specific examples of different types of reactions are provided to demonstrate the broad applicability of the technique in designing active, selective, and stable new catalysts. It is shown that dispersing the molten metal on a support in the suggested manner can enhance the rate of a reaction by three to four orders of magnitude as a result of the concomitant increase in the active surface area. New reaction examples include {gamma}-Al{sub 2}O{sub 3} supported molten Te (melting point 450 C) and Ga (MP 30 C) catalysts for bifunctional methylcyclohexane dehydrogenation. These catalysts provide activity similar to conventional Pt-based catalysts for this with better resistance to coking. In addition, results are described for a controlled pore glass supported molten In (MP 157 C) catalyst for the selective catalytic reduction of NO with ethanol in the presence of water, demonstrating activities superior to conventional catalysts for this reaction. A discussion is also provided on the characterization of the active surface area and dispersion of these novel supported catalysts. It is clear based on the results described that the development of new active and selective supported molten metal catalysts for practical applications is entirely plausible.

  2. A new copper borophosphate with novel polymeric chains and its structural correlation with raw materials in molten hydrated flux synthesis

    SciTech Connect

    Duan, Ruijing; Liu, Wei Cao, Lixin; Su, Ge; Xu, Hongmei; Zhao, Chenggong

    2014-02-15

    A novel copper borophosphate, Cu{sub 3}[B{sub 2}P{sub 3}O{sub 12}(OH){sub 3}] has been prepared by the molten hydrated flux method. Its crystal structure was determined by the single-crystal X-ray diffraction (monoclinic, Cc, a=6.1895 Å, b=13.6209 Å, c=11.9373 Å, β=97.62°, V=997.5 Å{sup 3}, Z=4). The three-dimensional framework of the titled compound, is composed by two kinds of polymeric chains and isolated PO{sub 4} tetrahedral. One novel 4-membered tetrahedral rings has been observed in borophosphates. Magnetic measurements indicate that the title compound exits antiferromagnetic interactions. Due to the special reaction medium created by the molten hydrated flux method, a possible structural correlation between the final solids and the raw materials has been noted. - Graphical abstract: The 3D structure consists of a framework composed of CuO{sub x} polyhedra, BO{sub 4} and PO{sub 4} tetrahedra. A intersection angle between the metal chains and borophosphate chains can be noted. Display Omitted - Highlights: • A novel copper borophosphate has been prepared by the molten hydrated flux method. • One novel 4-membered tetrahedral ring has been observed firstly in borophosphates. • A possible structural correlation between the final solids and the raw materials has been noted.

  3. The molten hydrated flux synthesis of a novel open-framework copper borophosphate and its structural relation with the precursors

    SciTech Connect

    Zhao, Long; Liu, Wei Ma, Xiaohong; Cao, Lixin; Su, Ge; Lu, Zhisheng

    2014-10-15

    A novel copper borophosphate, Cu{sub 2}(H{sub 2}O)[BP{sub 2}O{sub 7}(OH)], has been synthesized by the molten hydrated flux method. Its crystal structure (Orthorhombic, Pbca, a=8.234 Å, b=9.655 Å, c=17.805 Å, V=1415.485 Å{sup 3}, Z=8) can be regarded as the condensation of alternately edge- and corner-shared copper pyramidal chains and borophosphate chains formed via vertex-sharing PO{sub 4} and BO{sub 3}(OH) tetrahedra. Magnetic measurements indicate that antiferromagnetic interactions exist in the title compound. Due to the special reaction medium created by the molten hydrated flux method, a possible structural correlation between final solids and raw materials has been discovered even though no ordered structural fragments exist in the latter. - Graphical: Structure comparison of Cu(NO{sub 3}){sub 2}·3H{sub 2}O, Cu(NO{sub 3}){sub 2}·H{sub 2}O and Cu{sub 2}(H{sub 2}O)[BP{sub 2}O{sub 7}(OH)], showing the structural evolution of CuO{sub 5} pyramids in the synthetic process. - Highlights: • A novel copper borophosphate has been synthesized by the molten hydrated flux method. • Magnetic measurements show its antiferromagnetism at low temperature. • A structural relation between the precursor and the final solid is discovered.

  4. Molten Carbonate Fuel Cell Product Design Improvement

    SciTech Connect

    1996-03-01

    This annual report provides results of Energy Research Corporation`s technical approach to performing the program `Molten Carbonate Fuel Cell (MCFC) Product Design Improvement` covered under the DOE-ERC Cooperative Agreement DE-FC21-95MC31184. This work is supported by DOE/METC and DOD/DARPA as well as ERC Team funds. The objective of the DOE-sponsored program is to advance the direct carbonate fuel cell technology to a level suitable for commercial entry for civilian applications. The overall objective of the DOD/DARPA initiative is to adapt the civilian 2 MW-Class fuel cell power plant for dual fuel DOD applications. This program is designed to advance the carbonate fuel cell technology from the power plant demonstration status to the commercial entry early production unit design stage. The specific objectives which will allow attainment of these overall program goals are: (1) Provide environmental information to support DOE evaluation with respect to the National Environmental Policy Act (NEPA), (2) Define market-responsive power plant requirements and specifications, (3) Establish design for multifuel, low-cost, modular, market-responsive power plant, (4) Resolve power plant manufacturing issues and define the design for the commercial manufacturing facility, (5) Acquire capabilities to support developmental testing of 0370 stacks and BOP equipment as required to prepare for commercial design, and (6) Resolve stack and BOP equipment technology issues and design, build, and field test a modular commercial prototype power plant to demonstrate readiness of the power plant for commercial entry.

  5. Corrosion behavior of chromium in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Makkus, R.C.; Wit, J.H.W. de

    1996-01-01

    The corrosion behavior of Cr in molten carbonate was investigated with electrochemical techniques in combination with quenching after polarization at fixed potentials. Between {minus}1,700 and {minus}1,500 mV carbon deposition takes place on the surface. The stationary corrosion product formed on Cr after polarization at {minus}1,700 mV is probably chromium carbide. Between {minus}1,600 and {minus}300 mV a LiCrO{sub 2}-layer is present on the surface of the Cr. At potentials above approximately {minus}500 mV chromate formation and dissolution take place. When the potential increases, the oxidation rate of the Cr increases due to the larger driving force for oxidation. In the potential region where oxygen vacancies are filled and bivalent chromium ions are oxidized, the conductivity of the scale decreases and the oxidation rate is determined by the transport properties of the scale: the passive properties of the LiCrO{sub 2}-scale have improved. In the anodic scan of a cyclic voltammogram two peaks can be observed, corresponding with the oxidation of point defects, and the formation of instable intermediate chromium oxide. These reactions are accompanied by the formation of lithium chromite. While scanning cathodically, first chromate ions are reduced. At very cathodic potentials trivalent Cr ions are reduced to bivalent Cr ions and point defects, which are incorporated in the LiCrO{sub 2}-lattice, and water is reduced. These reactions may be accompanied by the reduction of the instable chromium oxide formed during the preceding anodic scan. Near {minus}1,700 mV carbonate decomposes, lithium chromite is reduced and possibly carbide formation also takes place.

  6. Gasification characteristics of organic waste by molten salt

    NASA Astrophysics Data System (ADS)

    Sugiura, Kimihiko; Minami, Keishi; Yamauchi, Makoto; Morimitsu, Shinsuke; Tanimoto, Kazumi

    Recently, along with the growth in economic development, there has been a dramatic accompanying increase in the amount of sludge and organic waste. The disposal of such is a significant problem. Moreover, there is also an increased in the consumption of electricity along with economic growth. Although new energy development, such as fuel cells, has been promoted to solve the problem of power consumption, there has been little corresponding promotion relating to the disposal of sludge and organic waste. Generally, methane fermentation comprises the primary organic waste fuel used in gasification systems. However, the methane fermentation method takes a long time to obtain the fuel gas, and the quality of the obtained gas is unstable. On the other hand, gasification by molten salt is undesirable because the molten salt in the gasification gas corrodes the piping and turbine blades. Therefore, a gasification system is proposed by which the sludge and organic waste are gasified by molten salt. Moreover, molten carbonate fuel cells (MCFC) are needed to refill the MCFC electrolyte volatilized in the operation. Since the gasification gas is used as an MCFC fuel, MCFC electrolyte can be provided with the fuel gas. This paper elucidates the fundamental characteristics of sludge and organic waste gasification. A crucible filled with the molten salt comprising 62 Li 2CO 3/38 K 2CO 3, is installed in the reaction vessel, and can be set to an arbitrary temperature in a gas atmosphere. In this instance, the gasifying agent gas is CO 2. Sludge or the rice is supplied as organic waste into the molten salt, and is gasified. The chemical composition of the gasification gas is analyzed by a CO/CO 2 meter, a HC meter, and a SO x meter gas chromatography. As a result, although sludge can generate CO and H 2 near the chemical equilibrium value, all of the sulfur in the sludge is not fixed in the molten salt, because the sludge floats on the surface of the carbonate by the specific

  7. LIFE Materails: Molten-Salt Fuels Volume 8

    SciTech Connect

    Moir, R; Brown, N; Caro, A; Farmer, J; Halsey, W; Kaufman, L; Kramer, K; Latkowski, J; Powers, J; Shaw, H; Turchi, P

    2008-12-11

    The goals of the Laser Inertial Fusion Fission Energy (LIFE) is to use fusion neutrons to fission materials with no enrichment and minimum processing and have greatly reduced wastes that are not of interest to making weapons. Fusion yields expected to be achieved in NIF a few times per day are called for with a high reliable shot rate of about 15 per second. We have found that the version of LIFE using TRISO fuel discussed in other volumes of this series can be modified by replacing the molten-flibe-cooled TRISO fuel zone with a molten salt in which the same actinides present in the TRISO particles are dissolved in the molten salt. Molten salts have the advantage that they are not subject to radiation damage, and hence overcome the radiation damage effects that may limit the lifetime of solid fuels such as TRISO-containing pebbles. This molten salt is pumped through the LIFE blanket, out to a heat exchanger and back into the blanket. To mitigate corrosion, steel structures in contact with the molten salt would be plated with tungsten or nickel. The salt will be processed during operation to remove certain fission products (volatile and noble and semi-noble fission products), impurities and corrosion products. In this way neutron absorbers (fission products) are removed and neutronics performance of the molten salt is somewhat better than that of the TRISO fuel case owing to the reduced parasitic absorption. In addition, the production of Pu and rare-earth elements (REE) causes these elements to build up in the salt, and leads to a requirement for a process to remove the REE during operation to insure that the solubility of a mixed (Pu,REE)F3 solid solution is not exceeded anywhere in the molten salt system. Removal of the REE will further enhance the neutronics performance. With molten salt fuels, the plant would need to be safeguarded because materials of interest for weapons are produced and could potentially be removed.

  8. Laser-induced breakdown spectroscopy of molten aluminum alloy

    NASA Astrophysics Data System (ADS)

    Rai, Awadhesh K.; Yueh, Fang-Yu; Singh, Jagdish P.

    2003-04-01

    We have demonstrated that a fiber-optic laser-induced breakdown spectroscopy (LIBS) probe is suitable for measuring the concentration of minor constituents of a molten Al alloy in a laboratory furnace. For the first time to our knowledge we are able to record the LIBS spectra in several spectral regions of seven different molten Al alloy samples by inserting the LIBS probe inside the molten alloys, allowing us to obtain a ratio calibration curve for minor constituents (Cr, Mg, Zn, Cu, Si, etc.), using Fe as a reference element. A ratio calibration curve for Fe with a major element (Al) can also be obtained with which the concentration of Fe in the alloy can be determined. The effects of the surrounding atmosphere on the LIBS spectra of the molten alloy were investigated. Effects of focal length of the lens on the LIBS signals were also studied. LIBS spectra of a solid Al alloy recorded with the same LIBS probe were compared with the LIBS spectra of the molten alloy. Our results suggest that the LIBS probe is useful for monitoring the elemental composition of an Al melt in an industrial furnace at different depths and different positions inside the melt.

  9. Effects assessment of 10 functioning years on the main components of the molten salt PCS experimental facility of ENEA

    NASA Astrophysics Data System (ADS)

    Gaggioli, Walter; Di Ascenzi, Primo; Rinaldi, Luca; Tarquini, Pietro; Fabrizi, Fabrizio

    2016-05-01

    In the frame of the Solar Thermodynamic Laboratory, ENEA has improved CSP Parabolic Trough technologies by adopting new advanced solutions for linear tube receivers and by implementing a binary mixture of molten salt (60% NaNO3 and 40% KNO3) [1] as both heat transfer fluid and heat storage medium in solar field and in storage tanks, thus allowing the solar plants to operate at high temperatures up to 550°C. Further improvements have regarded parabolic mirror collectors, piping and process instrumentation. All the innovative components developed by ENEA, together with other standard parts of the plant, have been tested and qualified under actual solar operating conditions on the PCS experimental facility at the ENEA Casaccia Research Center in Rome (Italy). The PCS (Prova Collettori Solari, i.e. Test of Solar Collectors) facility is the main testing loop built by ENEA and it is unique in the world for what concerns the high operating temperature and the fluid used (mixture of molten salt). It consists in one line of parabolic trough collectors (test section of 100 m long life-size solar collectors) using, as heat transfer fluid, the aforesaid binary mixture of molten salt up to 10 bar, at high temperature in the range 270° and 550°C and a flow rate up to 6.5 kg/s. It has been working since early 2004 [2] till now; it consists in a unique closed loop, and it is totally instrumented. In this paper the effects of over ten years qualification tests on the pressurized tank will be presented, together with the characterization of the thermal losses of the piping of the molten salt circuit, and some observations performed on the PCS facility during its first ten years of operation.

  10. URANIUM BISMUTHIDE DISPERSION IN MOLTEN METAL

    DOEpatents

    Teitel, R.J.

    1959-10-27

    The formation of intermetallic bismuth compounds of thorium or uranium dispersed in a liquid media containing bismuth and lead is described. A bismuthide of uranium dispersed in a liquid metal medium is formed by dissolving uranium in composition of lead and bismuth containing less than 80% lead and lowering the temperature of the composition to a temperature below the point at which the solubility of uranium is exceeded and above the melting point of the composition.

  11. Injector nozzle for molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, W.A.; Upadhye, R.S.

    1996-02-13

    An injector nozzle has been designed for safely injecting energetic waste materials, such as high explosives, propellants, and rocket fuels, into a molten salt reactor in a molten salt destruction process without premature detonation or back burn in the injection system. The energetic waste material is typically diluted to form a fluid fuel mixture that is injected rapidly into the reactor. A carrier gas used in the nozzle serves as a carrier for the fuel mixture, and further dilutes the energetic material and increases its injection velocity into the reactor. The injector nozzle is cooled to keep the fuel mixture below the decomposition temperature to prevent spontaneous detonation of the explosive materials before contact with the high-temperature molten salt bath. 2 figs.

  12. Injector nozzle for molten salt destruction of energetic waste materials

    DOEpatents

    Brummond, William A.; Upadhye, Ravindra S.

    1996-01-01

    An injector nozzle has been designed for safely injecting energetic waste materials, such as high explosives, propellants, and rocket fuels, into a molten salt reactor in a molten salt destruction process without premature detonation or back burn in the injection system. The energetic waste material is typically diluted to form a fluid fuel mixture that is injected rapidly into the reactor. A carrier gas used in the nozzle serves as a carrier for the fuel mixture, and further dilutes the energetic material and increases its injection velocity into the reactor. The injector nozzle is cooled to keep the fuel mixture below the decomposition temperature to prevent spontaneous detonation of the explosive materials before contact with the high-temperature molten salt bath.

  13. Effects of Stress on Corrosion in a Molten Salt Environment

    NASA Astrophysics Data System (ADS)

    Girdzis, Samuel; Manos, Dennis; Cooke, William

    Molten salt is often used as a heat transfer and energy storage fluid in concentrating solar power plants. Despite its suitable thermal properties, molten salt can present challenges in terms of corrosion. Previous studies have focused extensively on mass loss due to molten salt-induced corrosion. In contrast, we have investigated how corrosion begins and how it changes the surface of stainless steel. Samples of alloys including 304 and 316 stainless steel were exposed to the industry-standard NaNO3-KNO3 (60%-40% by weight) mixture at temperatures over 500°C and then analyzed using Hirox, SEM, and TOF-SIMS. We compare the corrosion at grain boundaries to that within single grain surfaces, showing the effect of the increased internal stresses and the weakened passivation layer. Also, we have examined the enhanced corrosion of samples under mechanical stress, simulating the effects of thermal stresses in a power plant.

  14. Primary and secondary room temperature molten salt electrochemical cells

    NASA Astrophysics Data System (ADS)

    Reynolds, G. F.; Dymek, C. J., Jr.

    1985-07-01

    Three novel primary cells which use room temperature molten salt electrolytes are examined and found to have high open circuit potentials in the 1.75-2.19 V range, by comparison with the Al/AlCl3-MEICl concentration cell; their cathodes were of FeCl3-MEICl, WCl6-MEICl, and Br2/reticulated vitreous carbon together with Pt. Also, secondary electrochemical cell candidates were examined which combined the reversible Al/AlCl3-MEICl electrode with reversible zinc and cadmium molten salt electrodes to yield open circuit potentials of about 0.7 and 1.0 V, respectively. Room temperature molten salts' half-cell reduction potentials are given.

  15. Presence of Li clusters in molten LiCl-Li

    DOE PAGESBeta

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-05-05

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. ln the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. Furthermore, this observation is indicative of a nanofluid type colloidal suspension of Li8, in a molten salt matrix.more » It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.« less

  16. Presence of Li Clusters in Molten LiCl-Li

    PubMed Central

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-01-01

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable. PMID:27145895

  17. Presence of Li Clusters in Molten LiCl-Li

    NASA Astrophysics Data System (ADS)

    Merwin, Augustus; Phillips, William C.; Williamson, Mark A.; Willit, James L.; Motsegood, Perry N.; Chidambaram, Dev

    2016-05-01

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable.

  18. Presence of Li Clusters in Molten LiCl-Li.

    PubMed

    Merwin, Augustus; Phillips, William C; Williamson, Mark A; Willit, James L; Motsegood, Perry N; Chidambaram, Dev

    2016-01-01

    Molten mixtures of lithium chloride and metallic lithium are of significant interest in various metal oxide reduction processes. These solutions have been reported to exhibit seemingly anomalous physical characteristics that lack a comprehensive explanation. In the current work, the physical chemistry of molten solutions of lithium chloride and metallic lithium, with and without lithium oxide, was investigated using in situ Raman spectroscopy. The Raman spectra obtained from these solutions were in agreement with the previously reported spectrum of the lithium cluster, Li8. This observation is indicative of a nanofluid type colloidal suspension of Li8 in a molten salt matrix. It is suggested that the formation and suspension of lithium clusters in lithium chloride is the cause of various phenomena exhibited by these solutions that were previously unexplainable. PMID:27145895

  19. First principles molecular dynamics of molten NaCl

    NASA Astrophysics Data System (ADS)

    Galamba, N.; Costa Cabral, B. J.

    2007-03-01

    First principles Hellmann-Feynman molecular dynamics (HFMD) results for molten NaCl at a single state point are reported. The effect of induction forces on the structure and dynamics of the system is studied by comparison of the partial radial distribution functions and the velocity and force autocorrelation functions with those calculated from classical MD based on rigid-ion and shell-model potentials. The first principles results reproduce the main structural features of the molten salt observed experimentally, whereas they are incorrectly described by both rigid-ion and shell-model potentials. Moreover, HFMD Green-Kubo self-diffusion coefficients are in closer agreement with experimental data than those predicted by classical MD. A comprehensive discussion of MD results for molten NaCl based on different ab initio parametrized polarizable interionic potentials is also given.

  20. Direct reduction processes for titanium oxide in molten salt

    NASA Astrophysics Data System (ADS)

    Suzuki, Ryosuke O.

    2007-02-01

    Molten salt electrolysis using CaCl2 is employed to produce pure titanium and its alloys directly from TiO2 and a mixture of elemental oxides, respectively, as an alternate to the Kroll process. This is because CaO, which is a reduction by-product, is highly soluble in CaCl2. Good-quality titanium containing only a small amount of residual oxygen has been successfully produced and scaled to industrial levels. Thermochemical and electrochemical bases are reviewed to optimize the process conditions. Several processes using molten salt are being examined for future progress in titanium processing.

  1. Textural evolution of partially-molten planetary materials in microgravity

    NASA Technical Reports Server (NTRS)

    Watson, E. B.

    1987-01-01

    Recent Earth-based experiments examining the textural evolution of partially-molten rocks have revealed two important ways in which surface energy considerations affect magma. An initial experimental program addressing surface-energy effects on partially-molten materials in microgravity would involve simple, isothermal treatment of natural samples (meteorites, perioditic komatiite) at preselected temperatures in the melting range. Textural evolution would be assessed by time studies in which the only experiment variable would be run duration. Textural characterization of each sample would be done by quenching, recover, and sectioning for generally later, computer-aided interpretation of features.

  2. Molten aluminum: Recent advances in weighing and transportation

    SciTech Connect

    Stefansson, P.; Vee, O.I.

    1996-10-01

    Logistics of molten metal is an important aspect of the efficiency of any aluminum smelter operation. The paper discusses a tapping method developed by Hydro Aluminum which has proven superior to the conventional crane or forklift tapping of potroom metal. The overall manning can be halved by the extensive rationalization of this method. The remote computer operated control of molten metal transfer by electronic scales mounted on the tapping vehicle is explained. As the metal needs no skimming, the dross/skim generation and sodium content of metal is shown with collected data. The impact and advantages of this novel engineering on the casthouse is finally explained and discussed in detail.

  3. Structure and dynamics of molten aluminium and gallium trihalides

    NASA Astrophysics Data System (ADS)

    Alvarenga, Ana D.; Saboungi, Marie-Louise; Curtiss, L. A.; Grimsditch, M.; McNeil, L. E.

    Results of Raman scattering experiments combined with ab initio molecular orbital calculations are presented on the structure and vibrational properties of molten GaI3, GaBr3, AlCl3, and AlBr3. It is confirmed that, to a high degree, all of these compounds have in the molten state a dimer structure, represented by M2X6, consisting of two tetrahedra sharing a halide edge. It is shown that in AlCl3 the melting process leads to a drastic change in the vibrational spectrum, whereas in the remaining salts the crystalline peak positions are essentially preserved.

  4. Ionic liquids: the link to high-temperature molten salts?

    PubMed

    El Abedin, Sherif Zein; Endres, Frank

    2007-11-01

    Due to their wide thermal windows, ionic liquids can be regarded as the missing link between aqueous/organic solutions and high-temperature molten salts. They can be employed efficiently for the coating of other metals with thin layers of tantalum, aluminum, and presumably many others at reasonable temperatures by electrochemical means. The development of ionic liquids, especially air and water stable ones, has opened the door for the electrodeposition of reactive elements such as, for example, Al, Ta, and Si, which in the past were only accessible using high-temperature molten salts or, in part, organic solvents. PMID:17521159

  5. Metals processing control by counting molten metal droplets

    DOEpatents

    Schlienger, Eric; Robertson, Joanna M.; Melgaard, David; Shelmidine, Gregory J.; Van Den Avyle, James A.

    2000-01-01

    Apparatus and method for controlling metals processing (e.g., ESR) by melting a metal ingot and counting molten metal droplets during melting. An approximate amount of metal in each droplet is determined, and a melt rate is computed therefrom. Impedance of the melting circuit is monitored, such as by calculating by root mean square a voltage and current of the circuit and dividing the calculated current into the calculated voltage. Analysis of the impedance signal is performed to look for a trace characteristic of formation of a molten metal droplet, such as by examining skew rate, curvature, or a higher moment.

  6. A high temperature molten salt thermal electrochemical cell

    NASA Astrophysics Data System (ADS)

    Plichta, Edward J.; Behl, Wishvender K.

    1990-02-01

    This invention relates in general to a high temperature molten salt thermal electrochemical cell and in particular to such a cell including cobalt oxide (Co3O4) as the cathode material. High temperature molten salt thermal electrochemical cells are widely used as power sources for projectiles, rockets, bombs, mines, missiles, decoys, jammers, and torpedoes. These are also used as fuses. Thermal electrochemical cells are reserve-type cells that can be activated by heating with a pyrotechnic heat source such as zirconium and barium chromate powders or mixtures of iron powder and potassium perchlorate.

  7. Fabrication of catalytic electrodes for molten carbonate fuel cells

    DOEpatents

    Smith, James L.

    1988-01-01

    A porous layer of catalyst material suitable for use as an electrode in a molten carbonate fuel cell includes elongated pores substantially extending across the layer thickness. The catalyst layer is prepared by depositing particulate catalyst material into polymeric flocking on a substrate surface by a procedure such as tape casting. The loaded substrate is heated in a series of steps with rising temperatures to set the tape, thermally decompose the substrate with flocking and sinter bond the catalyst particles into a porous catalytic layer with elongated pores across its thickness. Employed as an electrode, the elongated pores provide distribution of reactant gas into contact with catalyst particles wetted by molten electrolyte.

  8. Porous electrolyte retainer for molten carbonate fuel cell

    DOEpatents

    Singh, Raj N.; Dusek, Joseph T.

    1983-06-21

    A porous tile for retaining molten electrolyte within a fuel cell is prepared by sintering particles of lithium aluminate into a stable structure. The tile is assembled between two porous metal plates which serve as electrodes with fuels gases such as H.sub.2 and CO opposite to oxidant gases such as O.sub.2 and CO.sub.2. The tile is prepared with a porosity of 55-65% and a pore size distribution selected to permit release of sufficient molten electrolyte to wet but not to flood the adjacent electrodes.

  9. Porous electrolyte retainer for molten carbonate fuel cell. [lithium aluminate

    DOEpatents

    Singh, R.N.; Dusek, J.T.

    1979-12-27

    A porous tile for retaining molten electrolyte within a fuel cell is prepared by sintering particles of lithium aluminate into a stable structure. The tile is assembled between two porous metal plates which serve as electrodes with fuels gases such as H/sub 2/ and CO opposite to oxidant gases such as O/sub 2/ and CO/sub 2/. The tile is prepared with a porosity of 55 to 65% and a pore size distribution selected to permit release of sufficient molten electrolyte to wet but not to flood the adjacent electrodes.

  10. Kinetic stability of Li8 - 2 x M x ZrO6 ( M = Mg, Sr) and Li8 - x Zr1 - x V x O6 solid electrolytes in molten metallic lithium

    NASA Astrophysics Data System (ADS)

    Shchelkanova, M. S.; Pantyukhina, M. I.; Shevelin, P. Yu.; Suslov, E. A.

    2015-02-01

    The contact interaction of solid electrolytes based on Li8ZrO6 and Li8 - 2 x M x ZrO6 ( M = Mg, Sr) and Li8 - x Zr1 - x V x O6 solid solutions with molten metallic lithium is experimentally studied for the first time. The Li8 - 2 x M x ZrO6 ( M = Mg, Sr) and Li8 - x Zr1 - x V x O6 solid solutions are recommended for application as a solid electrolyte in high- and medium-temperature (573 K) lithium chemical current sources from the results of studying the kinetic stability to molten lithium.

  11. Testing thermocline filler materials and molten-salt heat transfer fluids for thermal energy storage systems used in parabolic trough solar power plants.

    SciTech Connect

    Kelly, Michael James; Hlava, Paul Frank; Brosseau, Douglas A.

    2004-07-01

    Parabolic trough power systems that utilize concentrated solar energy to generate electricity are a proven technology. Industry and laboratory research efforts are now focusing on integration of thermal energy storage as a viable means to enhance dispatchability of concentrated solar energy. One option to significantly reduce costs is to use thermocline storage systems, low-cost filler materials as the primary thermal storage medium, and molten nitrate salts as the direct heat transfer fluid. Prior thermocline evaluations and thermal cycling tests at the Sandia National Laboratories' National Solar Thermal Test Facility identified quartzite rock and silica sand as potential filler materials. An expanded series of isothermal and thermal cycling experiments were planned and implemented to extend those studies in order to demonstrate the durability of these filler materials in molten nitrate salts over a range of operating temperatures for extended timeframes. Upon test completion, careful analyses of filler material samples, as well as the molten salt, were conducted to assess long-term durability and degradation mechanisms in these test conditions. Analysis results demonstrate that the quartzite rock and silica sand appear able to withstand the molten salt environment quite well. No significant deterioration that would impact the performance or operability of a thermocline thermal energy storage system was evident. Therefore, additional studies of the thermocline concept can continue armed with confidence that appropriate filler materials have been identified for the intended application.

  12. Molten metal containment vessel with rare earth oxysulfide protective coating thereon and method of making same

    DOEpatents

    Krikorian, Oscar H.; Curtis, Paul G.

    1992-01-01

    An improved molten metal containment vessel is disclosed in which wetting of the vessel's inner wall surfaces by molten metal is inhibited by coating at least the inner surfaces of the containment vessel with one or more rare earth oxysulfide or rare earth sulfide compounds to inhibit wetting and or adherence by the molten metal to the surfaces of the containment vessel.

  13. Method for preventing sulfur emissions from vessels containing molten sulfur

    SciTech Connect

    Hass, R. H.

    1984-10-23

    Emissions from sulfur pits or other vessels containing molten sulfur are prevented or minimized by use of an air purge drawn into the vessel from the atmosphere and subsequently utilized as a portion of the oxidant required in a process for oxidizing hydrogen sulfide to elemental sulfur.

  14. Electrode reaction mechanisms in molten carbonate fuel cells

    SciTech Connect

    Selman, J.R.; Nishina, T.; Lin, Y.P.; Yeager, E.B.; Tryk, D.A.

    1989-07-01

    This report describes the results of a joint research effort at Illinois Institute of Technology (IIT) and Case Western Reserve University (CWRU) to elucidate the reaction mechanism of oxygen reduction at the cathode of the molten carbonate fuel cell (MCFC). This research project was aimed at developing novel experimental approaches to the chemistry and electrode kinetics of oxygen reduction under MCFC conditions, and improving our fundamental understanding of the reaction mechanism as it applies to the MCFC. IIT's contribution was focused on developing and using rotating electrodes with well-defined mass-transfer properties, to characterize the electrode kinetics of oxygen reduction in molten carbonate. CWRU's contribution was focused on developing and using micro-electrodes for the same purpose, and also on developing spectroscopic cells and carrying out various types of spectroscopic measurements to characterize the oxygen species in molten carbonate under MCFC conditions. This report is divided into two main parts. Part 1 provides the technical background of the questions concerning oxygen reduction in molten carbonate as they apply to the MCFC system. The methodological approach and the objectives of the research are also presented. The second part describes the development of the rotating electrodes, micro-electrodes and spectroscopic cells and the results of measurements, as well as the interpretation of the data. Conclusions of this project, including some recommendations for further research, are also given in this part. 111 refs., 69 figs., 7 tabs.

  15. INTERIOR VIEW, LOOKING NORTH, CUPOLA AREA WITH MOLTEN METAL BEING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW, LOOKING NORTH, CUPOLA AREA WITH MOLTEN METAL BEING POURED OUT OF THE CUPOLA INTO THE POURING LADLE. FROM THE POURING LADLE, THE IRON IS LATER POURED INTO A TRANSFER LADLE FOR TRANSPORT TO THE CASTING MACHINES. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  16. Radiative and gas cooling of falling molten drops

    NASA Technical Reports Server (NTRS)

    Robinson, M. B.

    1978-01-01

    The supercooling rate and solidification time for molten drops of niobium, copper, and lead are calculated. Calculations for both radiation and helium gas cooling are presented in order to estimate the influence that the presence of helium gas would have upon the cooling rate of falling drops in the Marshall Space Flight Center space processing drop tube.

  17. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  18. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  19. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  20. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  1. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  2. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  3. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  4. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  5. MOLTEN METAL FROM ELECTRIC MELTING FURNACE IS TRANSFERRED THROUGH RUNNER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    MOLTEN METAL FROM ELECTRIC MELTING FURNACE IS TRANSFERRED THROUGH RUNNER BOX TO HOLDING FURNACE PRIOR TO POURING. VIEW FROM BEHIND "NORTH STATION" IN CAST SHOP. THE RUNNER BOX MUST BE HEATED PRIOR TO THE TRANSFER. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  6. Impact of corrosion test container material in molten fluorides

    DOE PAGESBeta

    Olson, Luke C.; Fuentes, Roderick E.; Martinez-Rodriguez, Michael J.; Ambrosek, James W.; Sridharan, Kumar; Anderson, Mark H.; Garcia-Diaz, Brenda L.; Gray, Joshua; Allen, Todd R.

    2015-10-15

    The effects of crucible material choice on alloy corrosion rates in immersion tests in molten LiF–NaF–KF (46.5–11.5-42 mol. %) salt held at 850 °C for 500 hrs are described. Four crucible materials were studied. Molten salt exposures of Incoloy-800H in graphite, Ni, Incoloy-800H, and pyrolytic boron nitride (PyBN) crucibles all led to weight-loss in the Incoloy-800H coupons. Alloy weight loss was ~30 times higher in the graphite and Ni crucibles in comparison to the Incoloy-800H and PyBN crucibles. It is hypothesized galvanic coupling between the alloy coupons and crucible materials contributed to the higher corrosion rates. Alloy salt immersion inmore » graphite and Ni crucibles had similar weight-loss hypothesized to occur due to the rate limiting out diffusion of Cr in the alloys to the surface where it reacts with and dissolves into the molten salt, followed by the reduction of Cr from solution at the molten salt and graphite/Ni interfaces. As a result, both the graphite and the Ni crucibles provided sinks for the Cr, in the formation of a Ni–Cr alloy in the case of the Ni crucible, and Cr carbide in the case of the graphite crucible.« less

  7. Treatment of plutonium process residues by molten salt oxidation

    SciTech Connect

    Stimmel, J.; Wishau, R.; Ramsey, K.B.; Montoya, A.; Brock, J.; Heslop, M.; Wernly, K.

    1999-04-01

    Molten Salt Oxidation (MSO) is a thermal process that can remove more than 99.999% of the organic matrix from combustible {sup 238}Pu material. Plutonium processing residues are injected into a molten salt bed with an excess of air. The salt (sodium carbonate) functions as a catalyst for the conversion of the organic material to carbon dioxide and water. Reactive species such as fluorine, chlorine, bromine, iodine, sulfur, phosphorous and arsenic in the organic waste react with the molten salt to form the corresponding neutralized salts, NaF, NaCl, NaBr, NaI, Na{sub 2}SO{sub 4}, Na{sub 3}PO{sub 4} and NaAsO{sub 2} or Na{sub 3}AsO4. Plutonium and other metals react with the molten salt and air to form metal salts or oxides. Saturated salt will be recycled and aqueous chemical separation will be used to recover the {sup 238}Pu. The Los Alamos National Laboratory system, which is currently in the conceptual design stage, will be scaled down from current systems for use inside a glovebox.

  8. Conduit for high temperature transfer of molten semiconductor crystalline material

    NASA Technical Reports Server (NTRS)

    Fiegl, George (Inventor); Torbet, Walter (Inventor)

    1983-01-01

    A conduit for high temperature transfer of molten semiconductor crystalline material consists of a composite structure incorporating a quartz transfer tube as the innermost member, with an outer thermally insulating layer designed to serve the dual purposes of minimizing heat losses from the quartz tube and maintaining mechanical strength and rigidity of the conduit at the elevated temperatures encountered. The composite structure ensures that the molten semiconductor material only comes in contact with a material (quartz) with which it is compatible, while the outer layer structure reinforces the quartz tube, which becomes somewhat soft at molten semiconductor temperatures. To further aid in preventing cooling of the molten semiconductor, a distributed, electric resistance heater is in contact with the surface of the quartz tube over most of its length. The quartz tube has short end portions which extend through the surface of the semiconductor melt and which are lef bare of the thermal insulation. The heater is designed to provide an increased heat input per unit area in the region adjacent these end portions.

  9. Hydrated multivalent cations are new class of molten salt mixtures

    NASA Technical Reports Server (NTRS)

    Angell, C. A.

    1967-01-01

    Electrical conductance and activation energy measurements on mixtures of calcium and potassium nitrate show the hydrated form to be a new class of molten salt. The theoretical glass transition temperature of the hydrate varied in a manner opposite to that of the anhydrous system.

  10. 30 CFR 56.16013 - Working with molten metal.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Working with molten metal. 56.16013 Section 56.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Materials...

  11. 30 CFR 57.16013 - Working with molten metal.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Working with molten metal. 57.16013 Section 57.16013 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR METAL AND NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES...

  12. Chemical Safety: Molten Salt Baths Cited as Lab Hazards.

    ERIC Educational Resources Information Center

    Baum, Rudy

    1982-01-01

    Discusses danger of explosions with molten salts baths, commonly used as heat-transfer media. One such explosion involved use of a bath containing 3-lb sodium nitrite and 1-lb potassium thiocyanate. Although most commercially available mixtures for heat transfer contain oxidizers, a reducer (thiocyanate) was included which possibly triggered the…

  13. Molten-Metal Electrodes for Solid Oxide Fuel Cells

    SciTech Connect

    Jayakumar, A.; Vohs, J. M.; Gorte, R. J.

    2010-11-03

    Molten In, Pb, and Sb were examined as anodes in solid oxide fuel cells (SOFC) that operate between 973 and 1173 K. The results for these metals were compared with those reported previously for molten Sn electrodes. Cells were operated under “battery” conditions, with dry He or N2 flow in the anode compartment, to characterize the electrochemical oxidation of the metals at the yttria-stabilized zirconia (YSZ)-electrolyte interface. In most cases, the open-circuit voltages (OCVs) were close to that based on equilibrium between the metals and their oxides. With Sn and In, the cell impedances increased dramatically at all temperatures after drawing current due to formation of insulating, oxide barriers at the electrolyte interface. Similar results were observed for Pb at 973 and 1073 K, but the impedance remained low even after PbO formation at 1173 K because this is above the melting temperature of PbO. Similarly, the impedances of molten Sb electrodes at 973 K were low and unaffected by current flow because of the low melting temperature of Sb{sub 2}O{sub 3}. The potential of using molten-metal electrodes for direct-carbon fuel cells and for energy-storage systems is discussed.

  14. Liquid surface skimmer apparatus for molten lithium and method

    DOEpatents

    Robinson, Samuel C.; Pollard, Roy E.; Thompson, William F.; Stark, Marshall W.; Currin, Jr., Robert T.

    1995-01-01

    This invention relates to an apparatus for separating two fluids having different specific gravities. The invention also relates to a method for using the separating apparatus of the present invention. This invention particularly relates to the skimming of molten lithium metal from the surface of a fused salt electrolyte in the electrolytic production of lithium metal from a mixed fused salt.

  15. 9. VIEW OF MOLTEN SALT BATH EQUIPMENT AND ROLLER PRESSES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF MOLTEN SALT BATH EQUIPMENT AND ROLLER PRESSES BEING INSTALLED ON THE WEST SIDE (SIDE B) OF BUILDING 883. SIDE B OF BUILDING 883 WAS USED TO PROCESS ENRICHED URANIUM FROM 1957-66. (1/23/57) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  16. 13. VIEW OF THE MOLTEN SALT BATHS USED TO UNIFORMLY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. VIEW OF THE MOLTEN SALT BATHS USED TO UNIFORMLY AND QUICKLY HEAT METALS PRIOR TO WORKING (ROLLING). (9/16/85) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  17. Henry's Law Activity of Oxygen in Molten Iron

    NASA Astrophysics Data System (ADS)

    Matousek, J. W.

    2015-09-01

    A model is proposed for the solubility of oxygen in molten iron in dilute solutions in which the oxygen exists in two states, free and associated. Only the free oxygen has thermodynamic activity in the sense of interaction with an electrochemical cell to produce the voltage described by the Nernst equation.

  18. [Bio-oil production from biomass pyrolysis in molten salt].

    PubMed

    Ji, Dengxiang; Cai, Tengyue; Ai, Ning; Yu, Fengwen; Jiang, Hongtao; Ji, Jianbing

    2011-03-01

    In order to investigate the effects of pyrolysis conditions on bio-oil production from biomass in molten salt, experiments of biomass pyrolysis were carried out in a self-designed reactor in which the molten salt ZnCl2-KCl (with mole ratio 7/6) was selected as heat carrier, catalyst and dispersion agent. The effects of metal salt added into ZnCl2-KCl and biomass material on biomass pyrolysis were discussed, and the main compositions of bio-oil were determined by GC-MS. Metal salt added into molten salt could affect pyrolysis production yields remarkably. Lanthanon salt could enhance bio-oil yield and decrease water content in bio-oil, when mole fraction of 5.0% LaCl3 was added, bio-oil yield could reach up to 32.0%, and water content of bio-oil could reduce to 61.5%. The bio-oil and char yields were higher when rice straw was pyrolysed, while gas yield was higher when rice husk was used. Metal salts showed great selectivity on compositions of bio-oil. LiCl and FeCl2 promoted biomass to pyrolyse into smaller molecular weight compounds. CrCl3, CaCl2 and LaCl3 could restrain second pyrolysis of bio-oil. The research provided a scientific reference for production of bio-oil from biomass pyrolysis in molten salt. PMID:21650030

  19. Alloys compatibility in molten salt fluorides: Kurchatov Institute related experience

    NASA Astrophysics Data System (ADS)

    Ignatiev, Victor; Surenkov, Alexandr

    2013-10-01

    In the last several years, there has been an increased interest in the use of high-temperature molten salt fluorides in nuclear power systems. For all molten salt reactor designs, materials selection is a very important issue. This paper summarizes results, which led to selection of materials for molten salt reactors in Russia. Operating experience with corrosion thermal convection loops has demonstrated good capability of the “nickel-molybdenum alloys + fluoride salt fueled by UF4 and PuF3 + cover gas” system up to 750 °C. A brief description is given of the container material work in progress. Tellurium corrosion of Ni-based alloys in stressed and unloaded conditions studies was also tested in different molten salt mixtures at temperatures up to 700-750 °C, also with measurement of the redox potential. HN80MTY alloy with 1% added Al is the most resistant to tellurium intergranular cracking of Ni-base alloys under study.

  20. Production of oxygen from lunar soil by molten salt electrolysis

    NASA Technical Reports Server (NTRS)

    Keller, Rudolf

    1989-01-01

    A simple approach to utilizing lunar resources proposes to dissolve lunar soil, without or with little beneficiation, in a suitable molten salt and to electrolyze the oxides to oxygen and a metal byproduct. The envisioned process and the required technological advances are discussed. Promising electrolysis conditions have been identified in a recent experimental program to manufacture silicon and aluminum from anorthite.

  1. Structural change in molten basalt at deep mantle conditions.

    PubMed

    Sanloup, Chrystèle; Drewitt, James W E; Konôpková, Zuzana; Dalladay-Simpson, Philip; Morton, Donna M; Rai, Nachiketa; van Westrenen, Wim; Morgenroth, Wolfgang

    2013-11-01

    Silicate liquids play a key part at all stages of deep Earth evolution, ranging from core and crust formation billions of years ago to present-day volcanic activity. Quantitative models of these processes require knowledge of the structural changes and compression mechanisms that take place in liquid silicates at the high pressures and temperatures in the Earth's interior. However, obtaining such knowledge has long been impeded by the challenging nature of the experiments. In recent years, structural and density information for silica glass was obtained at record pressures of up to 100 GPa (ref. 1), a major step towards obtaining data on the molten state. Here we report the structure of molten basalt up to 60 GPa by means of in situ X-ray diffraction. The coordination of silicon increases from four under ambient conditions to six at 35 GPa, similar to what has been reported in silica glass. The compressibility of the melt after the completion of the coordination change is lower than at lower pressure, implying that only a high-order equation of state can accurately describe the density evolution of silicate melts over the pressure range of the whole mantle. The transition pressure coincides with a marked change in the pressure-evolution of nickel partitioning between molten iron and molten silicates, indicating that melt compressibility controls siderophile-element partitioning. PMID:24201283

  2. Oxygen from the lunar soil by molten silicate electrolysis

    NASA Technical Reports Server (NTRS)

    Colson, Russell O.; Haskin, Larry A.

    1992-01-01

    Accepting that oxygen, rather than gigantic gems or gold, is likely to make the Moon's Klondike, the extraction of oxygen from the lunar soil by molten silicate electrolysis has chosen to be investigated. Process theory and proposed lunar factory are addressed.

  3. Sulfur tolerant molten carbonate fuel cell anode and process

    DOEpatents

    Remick, Robert J.

    1990-01-01

    Molten carbonate fuel cell anodes incorporating a sulfur tolerant carbon monoxide to hydrogen water-gas-shift catalyst provide in situ conversion of carbon monoxide to hydrogen for improved fuel cell operation using fuel gas mixtures of over about 10 volume percent carbon monoxide and up to about 10 ppm hydrogen sulfide.

  4. Kinetics of Carbon Dissolution of Coke in Molten Iron

    NASA Astrophysics Data System (ADS)

    Jang, Dongik; Kim, Yumkyum; Shin, Minsoo; Lee, Joonho

    2012-12-01

    The effect of temperature on the dissolution rate of carbon from coke in molten iron was investigated using a sampling technique in the temperature range of 1723 K to 1923 K (1450 °C to 1650 °C). The dissolution rate of carbon from coke in molten iron increased as the temperature increased. At 1923 K (1650 °C), the rate-determining step was the mass transfer of carbon in the boundary layer adjacent to the metal-carbon interface. At 1723 K (1450 °C), the rate-determining step changed from the mass transfer to the interfacial chemical reaction as the reaction proceeded. At 1823 K (1550 °C), both reaction steps affected the apparent reaction rates. Sulfur dissolution did not affect the carbon dissolution rates in molten iron, so it was considered that the sulfur adsorption at the metal/coke interface was not so significant. The apparent activation energy of the carbon dissolution of coke in molten iron was estimated to be 442 kJ/mol.

  5. Impact of corrosion test container material in molten fluorides

    SciTech Connect

    Olson, Luke C.; Fuentes, Roderick E.; Martinez-Rodriguez, Michael J.; Ambrosek, James W.; Sridharan, Kumar; Anderson, Mark H.; Garcia-Diaz, Brenda L.; Gray, Joshua; Allen, Todd R.

    2015-10-15

    The effects of crucible material choice on alloy corrosion rates in immersion tests in molten LiF–NaF–KF (46.5–11.5-42 mol. %) salt held at 850 °C for 500 hrs are described. Four crucible materials were studied. Molten salt exposures of Incoloy-800H in graphite, Ni, Incoloy-800H, and pyrolytic boron nitride (PyBN) crucibles all led to weight-loss in the Incoloy-800H coupons. Alloy weight loss was ~30 times higher in the graphite and Ni crucibles in comparison to the Incoloy-800H and PyBN crucibles. It is hypothesized galvanic coupling between the alloy coupons and crucible materials contributed to the higher corrosion rates. Alloy salt immersion in graphite and Ni crucibles had similar weight-loss hypothesized to occur due to the rate limiting out diffusion of Cr in the alloys to the surface where it reacts with and dissolves into the molten salt, followed by the reduction of Cr from solution at the molten salt and graphite/Ni interfaces. As a result, both the graphite and the Ni crucibles provided sinks for the Cr, in the formation of a Ni–Cr alloy in the case of the Ni crucible, and Cr carbide in the case of the graphite crucible.

  6. Molten metal feed system controlled with a traveling magnetic field

    DOEpatents

    Praeg, Walter F.

    1991-01-01

    A continuous metal casting system in which the feed of molten metal is controlled by means of a linear induction motor capable of producing a magnetic traveling wave in a duct that connects a reservoir of molten metal to a caster. The linear induction motor produces a traveling magnetic wave in the duct in opposition to the pressure exerted by the head of molten metal in the reservoir so that p.sub.c =p.sub.g -p.sub.m where p.sub.c is the desired pressure in the caster, p.sub.g is the gravitational pressure in the duct exerted by the force of the head of molten metal in the reservoir, and p.sub.m is the electromagnetic pressure exerted by the force of the magnetic field traveling wave produced by the linear induction motor. The invention also includes feedback loops to the linear induction motor to control the casting pressure in response to measured characteristics of the metal being cast.

  7. INTERIOR VIEW OF IRON TREATMENT (DESULPHURIZATION) AREA. MOLTEN IRON PROCEEDS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF IRON TREATMENT (DESULPHURIZATION) AREA. MOLTEN IRON PROCEEDS FROM CUPOLA TO IRON TREATMENT AREAS BEFORE BEING TRANSFERRED TO PIPE CASTING MACHINES. - United States Pipe & Foundry Company Plant, Melting & Treatment Areas, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  8. Molten-Salt-Based Growth of Group III Nitrides

    DOEpatents

    Waldrip, Karen E.; Tsao, Jeffrey Y.; Kerley, Thomas M.

    2008-10-14

    A method for growing Group III nitride materials using a molten halide salt as a solvent to solubilize the Group-III ions and nitride ions that react to form the Group III nitride material. The concentration of at least one of the nitride ion or Group III cation is determined by electrochemical generation of the ions.

  9. Oxygen electrode reaction in molten carbonate fuel cells

    SciTech Connect

    Appleby, A.J.; White, R.E.

    1992-07-07

    Molten carbonate fuel cell system is a leading candidate for the utility power generation because of its high efficiency for fuel to AC power conversion, capability for an internal reforming, and a very low environmental impact. However, the performance of the molten carbonate fuel cell is limited by the oxygen reduction reaction and the cell life time is limited by the stability of the cathode material. An elucidation of oxygen reduction reaction in molten alkali carbonate is essential because overpotential losses in the molten carbonate fuel cell are considerably greater at the oxygen cathode than at the fuel anode. Oxygen reduction on a fully-immersed gold electrode in a lithium carbonate melt was investigated by electrochemical impedance spectroscopy and cyclic voltammetry to determine electrode kinetic and mass transfer parameters. The dependences of electrode kinetic and mass transfer parameters on gas composition and temperature were examined to determine the reaction orders and the activation energies. The results showed that oxygen reduction in a pure lithium carbonate melt occurs via the peroxide mechanism. A mass transfer parameter, D{sub O}{sup 1/2}C{sub O}, estimated by the cyclic voltammetry concurred with that calculated by the EIS technique. The temperature dependence of the exchange current density and the product D{sub O}{sup 1/2}C{sub O} were examined and the apparent activation energies were determined to be about 122 and 175 kJ/ mol, respectively.

  10. Research and development issues for molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.

    1996-04-01

    This paper describes issues pertaining to the development of molten carbonate fuel cells. In particular, the corrosion resistance and service life of nickel oxide cathodes is described. The resistivity of lithium oxide/iron oxides and improvement with doping is addressed.

  11. Corrosion Behavior of Alloys in Molten Fluoride Salts

    NASA Astrophysics Data System (ADS)

    Zheng, Guiqiu

    The molten fluoride salt-cooled high-temperature nuclear reactor (FHR) has been proposed as a candidate Generation IV nuclear reactor. This reactor combines the latest nuclear technology with the use of molten fluoride salt as coolant to significantly enhance safety and efficiency. However, an important challenge in FHR development is the corrosion of structural materials in high-temperature molten fluoride salt. The structural alloys' degradation, particularly in terms of chromium depletion, and the molten salt chemistry are key factors that impact the lifetime of nuclear reactors and the development of future FHR designs. In support of materials development for the FHR, the nickel base alloy of Hastelloy N and iron-chromium base alloy 316 stainless steel are being actively considered as critical structural alloys. Enriched 27LiF-BeF2 (named as FLiBe) is a promising coolant for the FHR because of its neutronic properties and heat transfer characteristics while operating at atmospheric pressure. In this study, the corrosion behavior of Ni-5Cr and Ni-20Cr binary model alloys, and Hastelloy N and 316 stainless steel in molten FLiBe with and without graphite were investigated through various microstructural analyses. Based on the understanding of the corrosion behavior and data of above four alloys in molten FLiBe, a long-term corrosion prediction model has been developed that is applicable specifically for these four materials in FLiBe at 700ºC. The model uses Cr concentration profile C(x, t) as a function of corrosion distance in the materials and duration fundamentally derived from the Fick's diffusion laws. This model was validated with reasonable accuracy for the four alloys by fitting the calculated profiles with experimental data and can be applied to evaluate corrosion attack depth over the long-term. The critical constant of the overall diffusion coefficient (Deff) in this model can be quickly calculated from the experimental measurement of alloys' weight

  12. Evidence for melt partitioning between olivine and orthopyroxene in partially molten harzburgite

    NASA Astrophysics Data System (ADS)

    Miller, K.; Zhu, W.; Montesi, L. G.; Le Roux, V.; Gaetani, G. A.

    2013-12-01

    During melting at mid-ocean ridges, melt is driven into an equilibrium, minimum-energy configuration by surface energy gradients between solid-solid and solid-liquid phase boundaries. Such a configuration, where melt is mostly restricted to three and four-grain junctions, acts as a porous medium through which melt can percolate to the surface. For a monomineralic system, melt is distributed evenly among all grains. However, in mineralogical heterogeneous systems, melt partitions unevenly between the various solid phases to minimize the total energy of the system. In a ocean ridge melting environment, where olivine is often juxtaposed against orthopyroxene (opx), lithologic partitioning is expected to turn olivine-rich regions into high-permeability conduits, through which melt can be quickly extracted, drastically increasing the permeability of the mantle [Zhu and Hirth, 2003]. Lithologic partitioning has been demonstrated in experiments using analogue systems [Watson, 1999]; however, to date, no experiment has confirmed its existence in partially molten mantle systems. We present experimental results that determine the degree of melt partitioning between olivine and opx in partially molten harzburgites. Samples were prepared from a powdered mixture of oxides and carbonates and then hot-pressed in a solid-media piston-cylinder apparatus at 1350°C and 1.5GPa [Zhu et al., 2011] to achieve an 82/18 vol. % ratio of olivine to opx. Prior to hot-pressing, basalt was added to the powdered mixtures in various proportions to test for lithologic partitioning across a range of melt fractions. Three-dimensional, 700nm-resolution images of our samples were obtained using synchrotron X-ray microtomography on the 2BM station of the Advanced Photon Source at Argonne National Labs. Image data were filtered using an anisotropic diffusion filter to enhance phase contrast and then segmented to produce binary representations of each phase. In order to quantitatively demonstrate

  13. Fundamental study of molten pool depth measurement method using an ultrasonic phased array system

    NASA Astrophysics Data System (ADS)

    Mizota, Hirohisa; Nagashima, Yoshiaki; Obana, Takeshi

    2015-07-01

    The molten pool depth measurement method using an ultrasonic phased array system has been developed. The molten pool depth distribution is evaluated by comparing the times taken by the ultrasonic wave to propagate through a molten pool and a solid-phase and through only the solid-phase near the molten pool. Maximum molten pool depths on a flat type-304 stainless-steel plate, formed with a gas tungsten arc welding machine for different welding currents from 70 to 150 A, were derived within an error of ±0.5 mm.

  14. CBI: Systems or Medium?

    ERIC Educational Resources Information Center

    Higginbotham-Wheat, Nancy L.

    This paper addresses one area of conflict in decisionmaking in computer-based instruction (CBI) research: the relationship between the researcher's definition of CBI either as a medium or as an integrated system and the design of meaningful research questions. (A medium is defined here as a device for the delivery of instruction, while an…

  15. Casting Apparatus Including A Gas Driven Molten Metal Injector And Method

    DOEpatents

    Meyer, Thomas N.

    2004-06-01

    The casting apparatus (50) includes a holding vessel (10) for containing a supply of molten metal (12) and a casting mold (52) located above the holding vessel (10) and having a casting cavity (54). A molten metal injector (14) extends into the holding vessel (10) and is at least partially immersed in the molten metal (12) in the holding vessel (10). The molten metal injector (14) is in fluid communication with the casting cavity (54). The molten metal injector (14) has an injector body (16) defining an inlet opening (24) for receiving molten metal into the injector body (16). A gas pressurization source (38) is in fluid communication with the injector body (16) for cyclically pressurizing the injector body (16) and inducing molten metal to flow from the injector body (16) to the casting cavity (54). An inlet valve (42) is located in the inlet opening (24) in the injector body (16) for filling molten metal into the injector body (16). The inlet valve (42) is configured to prevent outflow of molten metal from the injector body (16) during pressurization and permit inflow of molten metal into the injector body (16) after pressurization. The inlet valve (42) has an inlet valve actuator (44) located above the surface of the supply of molten metal (12) and is operatively connected to the inlet valve (42) for operating the inlet valve (42) between open and closed positions.

  16. Synthetic laser medium

    DOEpatents

    Stokowski, Stanley E.

    1989-01-01

    A laser medium is particularly useful in high average power solid state lasers. The laser medium includes a chormium dopant and preferably neodymium ions as codopant, and is primarily a gadolinium scandium gallium garnet, or an analog thereof. Divalent cations inhibit spiral morphology as large boules from which the laser medium is derived are grown, and a source of ions convertible between a trivalent state and a tetravalent state at a low ionization energy are in the laser medium to reduce an absorption coefficient at about one micron wavelength otherwise caused by the divalent cations. These divalent cations and convertible ions are dispersed in the laser medium. Preferred convertible ions are provided from titanium or cerium sources.

  17. Synthetic laser medium

    DOEpatents

    Stokowski, S.E.

    1987-10-20

    A laser medium is particularly useful in high average power solid state lasers. The laser medium includes a chromium dopant and preferably neodymium ions as codopant, and is primarily a gadolinium scandium gallium garnet, or an analog thereof. Divalent cations inhibit spiral morphology as large boules from which the laser medium is derived are grown, and a source of ions convertible between a trivalent state and a tetravalent state at a low ionization energy are in the laser medium to reduce an absorption coefficient at about one micron wavelength otherwise caused by the divalent cations. These divalent cations and convertible ions are dispersed in the laser medium. Preferred convertible ions are provided from titanium or cerium sources.

  18. Non-monotonic systematic variation of the thermodynamic properties of lanthanide metals in liquid bismuth

    NASA Astrophysics Data System (ADS)

    Yamana, Hajimu; Sheng, Jiawei; Shirai, Osamu

    2005-09-01

    In a system consisting of molten eutectic mixture of LiCl, KCl, and liquid bismuth, the excess enthalpy changes of Ce, Pr, Nd and Ho in liquid bismuth were evaluated in a temperature range from 850 K to 1100 K by electromotive force measurement. The newly determined values were compared with those previously determined for La, Gd, Tb, and Dy, and the systematic variation of these values along the lanthanide series was discussed. As a result, it was found that the excess enthalpy changes of lanthanides show non-monotonic variation as a function of 2/3 power of molar volumes, which does not agree with the linear trend of variation which is anticipated by the semi-empirical rule. Instead of the conventional definition of the excess enthalpy changes standardized to the metallic states, those standardized to the hypothetical metallic vapor states were adapted and their systematics were discussed.

  19. Molten Salts for High Temperature Reactors: University of Wisconsin Molten Salt Corrosion and Flow Loop Experiments -- Issues Identified and Path Forward

    SciTech Connect

    Piyush Sabharwall; Matt Ebner; Manohar Sohal; Phil Sharpe; Thermal Hydraulics Group

    2010-03-01

    Considerable amount of work is going on regarding the development of high temperature liquid salts technology to meet future process needs of Next Generation Nuclear Plant. This report identifies the important characteristics and concerns of high temperature molten salts (with lesson learned at University of Wisconsin-Madison, Molten Salt Program) and provides some possible recommendation for future work

  20. MAG-GATE System for Molten metal Flow Control

    SciTech Connect

    Richard D. Nathenson, P.E.

    2004-05-15

    The need for improved active flow control has been recognized as part of the Steel Industry Technology Roadmap. Under TRP 9808 for the American Iron and Steel Institute and the Department of Energy, Concept Engineering Group Inc. has developed MAG-GATE{trademark}, an electromagnetic system for active molten metal flow control. Two hot steel tests were successfully conducted in 2003 at the Whemco Foundry Division, Midland, PA. Approximately 110,000 pounds of 0.2% carbon steel were poured through the device subject to electromagnetic flow control. Excellent agreement between predicted and actual flow control was found. A survey of the molten metal flow control practices at 100 continuous casters in North America was also conducted in 2003. This report summarizes the results of the development program to date. Preliminary designs are described for the next step of a beta test at an operating billet/bloom or slab caster.

  1. Wetting properties of molten carbonate fuel cell electrode materials

    SciTech Connect

    Fisher, J.M.; Bennett, P.S.; Pignon, J.F. ); Makkus, R.C.; Weewer, R.; Hemmes, K. )

    1990-05-01

    Molten carbonate fuel cells (MCFC) are of interest for their potentially highly efficient conversion of chemical energy into electrical energy. This paper discusses how the wetting properties of electrode materials by molten carbonate have a high relevance for the performance of the porous electrodes. When internal reforming of the fuel gas at the anode is performed, the wetting properties also influence the efficiency of the reforming process. Distribution of the electrolyte in an MCFC stack is mainly determined by the wetting properties of the porous MCFC materials, such as electrodes and tile in contact with the electrolyte. The quality of the wet seal areas of the separator plates in an MCFC stack to prevent gas leakage also depends on the wetting properties.

  2. Nuclear Hybrid Energy Systems: Molten Salt Energy Storage

    SciTech Connect

    P. Sabharwall; M. Green; S.J. Yoon; S.M. Bragg-Sitton; C. Stoots

    2014-07-01

    With growing concerns in the production of reliable energy sources, the next generation in reliable power generation, hybrid energy systems, are being developed to stabilize these growing energy needs. The hybrid energy system incorporates multiple inputs and multiple outputs. The vitality and efficiency of these systems resides in the energy storage application. Energy storage is necessary for grid stabilizing and storing the overproduction of energy to meet peak demands of energy at the time of need. With high thermal energy production of the primary nuclear heat generation source, molten salt energy storage is an intriguing option because of its distinct properties. This paper will discuss the different energy storage options with the criteria for efficient energy storage set forth, and will primarily focus on different molten salt energy storage system options through a thermodynamic analysis

  3. Micro encapsulation in situ with super permeating molten wax

    SciTech Connect

    Carter, E.

    2007-07-01

    A new class of grout material based on molten wax offers a dramatic improvement in permeation grouting performance. This new material makes a perfect in situ containment of buried radioactive waste both feasible and cost effective. This paper describes various ways the material can be used to isolate buried waste in situ. Potential applications described in the paper include buried radioactive waste in deep trenches, deep shafts, Infiltration trenches, and large buried objects. Use of molten wax for retrieval of waste is also discussed. Wax can also be used for retrieval of air sensitive materials or drummed waste. This paper provides an analysis of the methods of application and the expected performance and cost of several potential projects. (authors)

  4. Hydrocracking of coal using molten salts as catalysts

    NASA Astrophysics Data System (ADS)

    Kikkawa, S.; Nomura, M.; Sakashita, H.; Nishimura, M.; Miyake, M.

    1981-10-01

    Characteristics of the reactions during coal liquefaction and the hydrocracking of coal and coal-related materials using ZnCl2-transition metal chloride or ZnCl2-alkaline metal chloride are discussed. The studies involve development of a molten salt catalyst for hydrocracking heavy residual oils or coals, including hydrocarbons containing many heteroatoms. It was found that ZnCl2 shows higher activity for hydrocracking of anthracene and phenanthrene, and experiments with Yubari coal using the binary metal catalysts ZnCl2-MoCl5 and ZnCl2-CrCl3 are described. The use of molten salts in the desulphurization of heavy residual oils is also explored, specifically for the hydrocracking of benziophene, and the possibility that a coal-like polymer structure containing an oxygen surplus might depolymerize above ternary melts is suggested.

  5. Electrochemical Synthesis of Magnesium Hexaboride by Molten Salt Technique.

    PubMed

    Angappan, S; Kalaiselvi, N; Sudha, R; Visuvasam, A

    2014-01-01

    The present work reports electrochemical synthesis of MgB6 from molten salts using the precursor consists of LiF-B2O3-MgCl2. An attempt has been made to synthesize metastable phase MgB6 crystal by electrolysis method. DTA/TGA studies were made to determine the eutectic point of the melt and it was found to be around 900°C. The electrolysis was performed at 900°C under argon atmosphere, at current density of 1.5 A/cm(2). The electrodeposited crystals were examined using XRD, SEM, and XPS. From the above studies, the electrochemical synthesis method for hypothetical MgB6 from chloro-oxy-fluoride molten salt system is provided. Mechanism for the formation of magnesium hexaboride is discussed. PMID:27350961

  6. Laser Acoustic Molten Metal Depth Sensing in Titanium

    SciTech Connect

    J. B. Walter; K. L. Telschow; R. E. Haun

    1999-09-22

    A noncontacting ultrasonic method has been investigated for probing the solidification front in molten titanium for the purposes of profiling the channel depth in a plasma hearth re-melter. The method, known as Laser Ultrasonics, utilized a pulsed laser for generation of ultrasonic waves at the surface of a molten metal pool. The ultrasonic waves propagated into the liquid titanium reflected from the solidification front and the boundaries of the solid plug. A Fabry-Perot interferometer, driven by a second laser, demodulated the small displacements caused by the ultrasonic wave motion at the liquid surface. The method and results of measurements taken within a small research plasma melting furnace will be described. Successful results were obtained even directly beneath the plasma arc using this all-optical approach.

  7. Development and Application of Refractory Materials for Molten Aluminum Applications

    SciTech Connect

    Hemrick, James Gordon; Headrick, William; Peters, Klaus-Markus

    2008-01-01

    Two new refractory materials have been developed for use in molten aluminum contact applications which exhibit improved corrosion and wear resistance, along with improved thermal management through reduced heat losses. The development of these materials was based on understanding of the corrosion and wear mechanisms associated with currently used aluminum contact refractories through physical, chemical, and mechanical characterization and analysis performed by Oak Ridge National Laboratory (ORNL) and the University of Missouri, Rolla (UMR) along with their industrial partners, under the ITP Materials project "Multifunctional Metallic and Refractory Materials for Energy Efficient Handling of Molten Metals". Spent castable refractories obtained from a natural gas fired reverberatory aluminum alloy melting furnace were analyzed leading to identification of several refractory degradation mechanisms and strategies to produce improved materials. The newly developed materials have been validated through both R&D industrial trials and independent commercial trials by the refractory manufacturers.

  8. Electrochemical Synthesis of Magnesium Hexaboride by Molten Salt Technique

    PubMed Central

    Angappan, S.; Kalaiselvi, N.; Sudha, R.; Visuvasam, A.

    2014-01-01

    The present work reports electrochemical synthesis of MgB6 from molten salts using the precursor consists of LiF–B2O3–MgCl2. An attempt has been made to synthesize metastable phase MgB6 crystal by electrolysis method. DTA/TGA studies were made to determine the eutectic point of the melt and it was found to be around 900°C. The electrolysis was performed at 900°C under argon atmosphere, at current density of 1.5 A/cm2. The electrodeposited crystals were examined using XRD, SEM, and XPS. From the above studies, the electrochemical synthesis method for hypothetical MgB6 from chloro-oxy-fluoride molten salt system is provided. Mechanism for the formation of magnesium hexaboride is discussed. PMID:27350961

  9. Silicide coating on refractory metals in molten salt

    NASA Astrophysics Data System (ADS)

    Tatemoto, K.; Ono, Y.; Suzuki, R. O.

    2005-02-01

    For better oxidation resistance of refractory metals in air, the electroless coating of silicide in the molten salt was developed in open air at 973 1173 K. The molten salt consists of NaCl, KCl, Na2SiF6 and Si powder, where the proportional reaction between Si and Si4+ ions forms Si2+ ions. Si2+ deposits on the metal substrate and forms the metal silicide. The deposited silicide layers were classified into two categories depending on the metal substrates: (1) Nb, Mo and Cr mainly formed silicon-rich disilicide (MSi2) layer. (2) Fe, Ni and Co formed silicon-poor silicide layer (MSin, n<2), such as Fe3Si. This difference was described by the diffusivity of Si through the silicide layer into the metal.

  10. Solids concentration measurements in molten wax by an ultrasonic technique

    SciTech Connect

    Soong, Y.; Gamwo, I.K.; Blackwell, A.G.; Schehl, R.R.; Zarochak, M.F.

    1994-12-31

    The application of the three-phase slurry reactor system to coal liquefaction processing and chemical industries has recently received considerable attention. To design and efficiently operate a three-phase slurry reactor, the degree of dispersion of the solid (catalyst) in the reactor should be understood. The solids distribution within the reactor greatly affects its performance. An ultrasonic technique is under development for measuring solids concentration in a three-phase slurry reactor. Preliminary measurements have been made on slurries consisting of molten paraffin wax, glass beads, and nitrogen bubbles at 189 C. The data show that the velocity and attenuation of the sound are well-defined functions of the solid and gas concentrations in the molten wax.

  11. Laser Acoustic Molten Metal Depth Sensing in Titanium

    SciTech Connect

    Walter, John Bradley; Telschow, Kenneth Louis; Haun, R.E.

    1999-08-01

    A noncontacting ultrasonic method has been investigated for probing the solidification front in molten titanium for the purposes of profiling the channel depth in plasma hearth re-melter. The method, known as Laser Ultrasonics, utilized a pulsed laser for generation of ultrasonic waves at the surface of a molten metal pool. The ultrasonic waves propagated into the liquid titanium reflected from the solidification front and the boundaries of the solid plug. A Fabry-Perot interferometer, driven by a second laser, demodulated the small displacements caused by the ultrasonic wave motion at the liquid surface. The method and results of measurements taken within a small research plasma melting furnace will be described. Successful results were obtained even directly beneath the plasma arc using this all optical approach.

  12. Steam methane reforming in molten carbonate salt. Final report

    SciTech Connect

    Erickson, D.C.

    1996-05-01

    This report documents the work accomplished on the project {open_quotes}Steam Methane Reforming in Molten Carbonate Salt.{close_quotes}. This effort has established the conceptual basis for molten carbonate-based steam reforming of methane. It has not proceeded to prototype verification, because corrosion concerns have led to reluctance on the part of large hydrogen producers to adopt the technology. Therefore the focus was shifted to a less corrosive embodiment of the same technology. After considerable development effort it was discovered that a European company (Catalysts and Chemicals Europe) was developing a similar process ({open_quotes}Regate{close_quotes}). Accordingly the focus was shifted a second time, to develop an improvement which is generic to both types of reforming. That work is still in progress, and shows substantial promise.

  13. Review of literature surface tension data for molten silicon

    NASA Technical Reports Server (NTRS)

    Hardy, S.

    1981-01-01

    Measurements of the surface tension of molten silicon are reported. For marangoni flow, the important parameter is the variation of surface tension with temperature, not the absolute value of the surface tension. It is not possible to calculate temperature coefficients using surface tension measurements from different experiments because the systematic errors are usually larger than the changes in surface tension because of temperature variations. The lack of good surface tension data for liquid silicon is probably due to its extreme chemical reactivity. A material which resists attack by molten silicon is not found. It is suggested that all of the sessile drip surface tension measurements are probably for silicon which is contaminated by the substrate materials.

  14. Burning molten metallic spheres: One class of ball lightning?

    NASA Astrophysics Data System (ADS)

    Stephan, Karl D.; Massey, Nathan

    2008-08-01

    Abrahamson and Dinniss [2000. Ball lightning caused by oxidation of nanoparticle networks from normal lightning strikes on soil. Nature 403, 519-521] proposed a theory of ball lighting in which silicon nanoparticles undergo slow oxidation and emit light. Paiva et al. [2007. Production of ball-lightning-like luminous balls by electrical discharges in silicon. Physical Review Letters 98, 048501] reported that an electric arc to silicon produced long-lasting luminous white spheres showing many characteristics of ball lightning. We show experimentally that these consist of burning molten silicon spheres with diameters in the 0.1-1 mm range. The evidence of our experiments leads us to propose that a subset of ball lightning events may consist of macro-scale molten spheres of burning metallic materials likely to be ejected from a conventional lightning strike to earth.

  15. Ionic charge transport in strongly structured molten salts

    NASA Astrophysics Data System (ADS)

    Tatlipinar, H.; Amoruso, M.; Tosi, M. P.

    2000-02-01

    Data on the DC ionic conductivity for strongly structured molten halides of divalent and trivalent metals near freezing are interpreted as mainly reflecting charge transport by the halogen ions. On this assumption the Nernst-Einstein relation allows an estimate of the translational diffusion coefficient Dtr of the halogen. In at least one case (molten ZnCl 2) Dtr is much smaller than the measured diffusion coefficient, pointing to substantial diffusion via neutral units. The values of Dtr estimated from the Nernst-Einstein relation are analyzed on the basis of a model involving two parameters, i.e. a bond-stretching frequency ω and an average waiting time τ. With the help of Raman scattering data for ω, the values of τ are evaluated and found to mostly lie in the range 0.02-0.3 ps for a vast class of materials.

  16. Wetting and infiltration of graphite materials by molten silicon

    SciTech Connect

    Li, J.G.; Hausner, H.

    1995-02-01

    Wetting-assisted infiltration without the application of external pressure has advantages for the production of complex shaped metal-ceramic composites to near net shape with very low residual porosity. A class of fibrous Si/SiC composites was formed by infiltrating molten silicon into densely packed carbon fibers in preformed shapes. The liquid silicon/solid carbon system may be considered to be a model for reactive wetting and infiltration which is accompanied by the heterogeneous chemical reaction between silicon and carbon to form a solid SiC product layer at the silicon/carbon interface. The wetting behavior of various carbon materials by molten silicon has been extensively investigated recently with the sessile drop method. Some results of this investigation will be reported in the present paper. Attention will be paid to the surface roughness of the substrates on the wetting behavior. The eventual infiltration of silicon into the graphites will be discussed with relation to the wetting.

  17. Electromagnetic valve for controlling the flow of molten, magnetic material

    DOEpatents

    Richter, T.

    1998-06-16

    An electromagnetic valve for controlling the flow of molten, magnetic material is provided, which comprises an induction coil for generating a magnetic field in response to an applied alternating electrical current, a housing, and a refractory composite nozzle. The nozzle is comprised of an inner sleeve composed of an erosion resistant refractory material (e.g., a zirconia ceramic) through which molten, magnetic metal flows, a refractory outer shell, and an intermediate compressible refractory material, e.g., unset, high alumina, thermosetting mortar. The compressible refractory material is sandwiched between the inner sleeve and outer shell, and absorbs differential expansion stresses that develop within the nozzle due to extreme thermal gradients. The sandwiched layer of compressible refractory material prevents destructive cracks from developing in the refractory outer shell. 5 figs.

  18. Electromagnetic valve for controlling the flow of molten, magnetic material

    DOEpatents

    Richter, Tomas

    1998-01-01

    An electromagnetic valve for controlling the flow of molten, magnetic material is provided, which comprises an induction coil for generating a magnetic field in response to an applied alternating electrical current, a housing, and a refractory composite nozzle. The nozzle is comprised of an inner sleeve composed of an erosion resistant refractory material (e.g., a zirconia ceramic) through which molten, magnetic metal flows, a refractory outer shell, and an intermediate compressible refractory material, e.g., unset, high alumina, thermosetting mortar. The compressible refractory material is sandwiched between the inner sleeve and outer shell, and absorbs differential expansion stresses that develop within the nozzle due to extreme thermal gradients. The sandwiched layer of compressible refractory material prevents destructive cracks from developing in the refractory outer shell.

  19. Growth of sapphire crystals for optoelectronics from alumina in a protective medium

    NASA Astrophysics Data System (ADS)

    Dan'ko, A. Ja.; Nizhankovskiy, S. V.; Puzikov, V. M.; Grin', L. A.; Sidelnikova, N. S.; Adonkin, G. T.; Kanishchev, V. N.

    2008-12-01

    This paper reports on the results obtained during the development of the technological process of growth of sapphire crystals for optoelectronics through horizontal directional crystallization in a gaseous argon medium at a pressure of 800 mmHg. The sapphire crystals intended for the use in optoelectronics have been grown from purified molten alumina according to the authors’ technology. It has been demonstrated that, under conditions of a high temperature gradient across the crystallization front and at a low content of reducing components (H2, CO) in the growth medium, it is possible to grow sapphire crystals satisfying the requirements of optoelectronics.

  20. The viscosity and electrical conductivity of single molten salts

    NASA Astrophysics Data System (ADS)

    Marcus, Yizhak

    2016-08-01

    In addition to the well-established Arrhenius-type temperature-dependence of the specific and molar conductivities of molten salts, it turns out that they also depend linearly on the molar volumes, in analogy with the behavior of their fluidities. Similar values of the molar volumes representing the immobilization of the ions result from both kinds of flow phenomena. However, the activation energy for the fluidity is some five times larger than for the conductivity.

  1. Non-segregating electrolytes for molten carbonate fuel cells

    SciTech Connect

    Krumpelt, M.; Kaun, T.; Lanagan, M.

    1996-08-01

    Current MCFCs use a Li/K carbonate mixture; the segregation increases the K concentration near the cathode, leading to increase cathode solubility and performance decline. ANL is developing molten carbonates that have minimal segregation; the approach is using Li-Na carbonates. In screening tests, fully developed potential distributions were obtained for 4 Li/Na compositions, and performance data were used to compare these.

  2. Molten carbonate fuel cell with high power density

    SciTech Connect

    Krumpelt, M.; Roche, M.F.; Bloom, I.; Geyer, H.; Johnson, S.

    1994-08-01

    The objective of this research is a doubling of the current density of the molten carbonate fuel cell (MCFC) from the present value of 1600A/m{sup 2} to 3200 A/m{sup 2} and a similar increase in the volumetric power density. This project is linked to other projects concerning MCFCs (one on the multiply manifolded MCFCs, the other on lithium ferrate and lithium cobaltate cathodes for MCFCs).

  3. Molten-Caustic-Leaching (Gravimelt) System Integration Project, Phase 2

    SciTech Connect

    Not Available

    1993-03-01

    This is a report of the maintenance, refurbishment, modifications, and off-line circuit component testing of the integrated test circuit of the Molten-Caustic-Leaching (MCL or Gravimelt) process for the desulfurization and demineralization of coal. The project is sponsored by the Pittsburgh Energy Technology Center of the US Department of Energy under Contract No. DE-AC22-86-PC91257.

  4. Development of large scale internal reforming molten carbonate fuel cell

    SciTech Connect

    Sasaki, A.; Shinoki, T.; Matsumura, M.

    1996-12-31

    Internal Reforming (IR) is a prominent scheme for Molten Carbonate Fuel Cell (MCFC) power generating systems in order to get high efficiency i.e. 55-60% as based on the Higher Heating Value (HHV) and compact configuration. The Advanced Internal Reforming (AIR) technology has been developed based on two types of the IR-MCFC technology i.e. Direct Internal Reforming (DIR) and Indirect Internal Reforming (DIR).

  5. Molten carbonate fuel cells for coal and natural gas fuels

    SciTech Connect

    Krumplet, M.; Ackerman, J.P.; Cook, G.M.; Pierce, R.D.

    1984-02-01

    System designs of molten carbonate fuel cell power plants are described for central stations using coal and on-site generators operating on natural gas. Fuel-to-busbar efficiencies are near 50% in coal based systems with turbine bottoming and in simple gas based systems. Coal based systems with more advanced but not fully developed components, and more complex gas based systems approach 60% efficiency.

  6. Molten carbonate fuel cells for coal and natural gas fuels

    SciTech Connect

    Krumpelt, M.; Cook, G.M.; Pierce, R.D.; Ackerman, J.P.

    1984-01-01

    System designs of molten carbonate fuel cell power plants are described for central stations using coal and on-site generators operating on natural gas. Fuel-to-busbar efficiencies are near 50% in coal based systems with turbine bottoming and in simple gas based systems. Coal based systems with more advanced but not fully developed components, and more complex gas based systems approach 60% efficiency.

  7. Molten carbonate fuel cell cathode with mixed oxide coating

    DOEpatents

    Hilmi, Abdelkader; Yuh, Chao-Yi

    2013-05-07

    A molten carbonate fuel cell cathode having a cathode body and a coating of a mixed oxygen ion conductor materials. The mixed oxygen ion conductor materials are formed from ceria or doped ceria, such as gadolinium doped ceria or yttrium doped ceria. The coating is deposited on the cathode body using a sol-gel process, which utilizes as precursors organometallic compounds, organic and inorganic salts, hydroxides or alkoxides and which uses as the solvent water, organic solvent or a mixture of same.

  8. DFT Study of Oxygen Dissociation in Molten Carbonate.

    PubMed

    Lei, Xueling; Haines, Kahla; Huang, Kevin; Qin, Changyong

    2015-08-20

    Using density functional theory method, we have studied the oxygen dissociation in alkali molten carbonate at the B3LYP/6-31G(d) level. The calculated energies were then verified by MP4 and CCSD(T). A four-formula cluster (M2CO3)4, M = Li, Na, and K was used to describe the molten carbonate. It was found that the adsorption of oxygen to molten carbonate is of a chemical type and leads to the formation of CO5(2-) in MC, which was confirmed for the first time by DFT calculations. The energy barrier for its dissociation is calculated to be 197.9, 116.7, and 170.3 kJ/mol in the (M2CO3)4 cluster, M = Li, Na, and K, respectively. If the reaction of O2 + 2CO3(2-) → 2CO4(2-) is approximated as a one-step reaction, the activation energy is estimated to be 96.2, 15.1, and 68.6 kJ/mol, respectively. The reaction rate is first order to the pressure of oxygen. Surprisingly, the reaction of oxygen dissociation has the lowest energy barrier in sodium carbonate, which is consistent with the recent experimental findings. It is very clear that the molten carbonate salt has directly participated in the ORR process and plays an important role as a catalyst in the cathode of SOFCs. The oxygen reduction has been facilitated by MC and enhanced cell performance has been observed. PMID:26219024

  9. Is the Molten Globule a Third Phase of Proteins?

    NASA Astrophysics Data System (ADS)

    Pande, Vijay S.; Rokhsar, Daniel S.

    1998-02-01

    The equilibrium properties of proteins are studied by Monte Carlo simulation of two simplified models of protein-like heteropolymers. These models emphasize the polymeric entropy of the fluctuating polypeptide chain. Our calculations suggest a generic phase diagram that contains a thermodynamically distinct ``molten globule'' state in addition to a rigid native state and a nontrivial unfolded state. The roles of side-chain packing and loop entropy are discussed.

  10. High current density cathode for electrorefining in molten electrolyte

    DOEpatents

    Li, Shelly X.

    2010-06-29

    A high current density cathode for electrorefining in a molten electrolyte for the continuous production and collection of loose dendritic or powdery deposits. The high current density cathode eliminates the requirement for mechanical scraping and electrochemical stripping of the deposits from the cathode in an anode/cathode module. The high current density cathode comprises a perforated electrical insulated material coating such that the current density is up to 3 A/cm.sup.2.

  11. Molten salt synthesis of nanocrystalline phase of high dielectric constant material CaCu3Ti4O12.

    PubMed

    Prakash, B Shri; Varma, K B R

    2008-11-01

    Nanocrystalline powders of giant dielectric constant material, CaCu3Ti4O12 (CCTO), have been prepared successfully by the molten salt synthesis (MSS) using KCl at 750 degrees C/10 h, which is significantly lower than the calcination temperature (approximately 1000 degrees C) that is employed to obtain phase pure CCTO in the conventional solid-state reaction route. The water washed molten salt synthesized powder, characterized by X-ray powder diffraction (XRD), Scanning electron microscopy (SEM), and Transmission electron microscopy (TEM) confirmed to be a phase pure CCTO associated with approximately 150 nm sized crystallites of nearly spherical shape. The decrease in the formation temperature/duration of CCTO in MSS method was attributed to an increase in the diffusion rate or a decrease in the diffusion length of reacting ions in the molten salt medium. As a consequence of liquid phase sintering, pellets of as-synthesized KCl containing CCTO powder exhibited higher sinterability and grain size than that of KCl free CCTO samples prepared by both MSS method and conventional solid-state reaction route. The grain size and the dielectric constant of KCl containing CCTO ceramics increased with increasing sintering temperature (900 degrees C-1050 degrees C). Indeed the dielectric constants of these ceramics were higher than that of KCl free CCTO samples prepared by both MSS method and those obtained via the solid-state reaction route and sintered at the same temperature. Internal barrier layer capacitance (IBLC) model was invoked to correlate the observed dielectric constant with the grain size in these samples. PMID:19198302

  12. CO2 decomposition using electrochemical process in molten salts

    NASA Astrophysics Data System (ADS)

    Otake, Koya; Kinoshita, Hiroshi; Kikuchi, Tatsuya; Suzuki, Ryosuke O.

    2012-08-01

    The electrochemical decomposition of CO2 gas to carbon and oxygen gas in LiCl-Li2O and CaCl2-CaO molten salts was studied. This process consists of electrochemical reduction of Li2O and CaO, as well as the thermal reduction of CO2 gas by the respective metallic Li and Ca. Two kinds of ZrO2 solid electrolytes were tested as an oxygen ion conductor, and the electrolytes removed oxygen ions from the molten salts to the outside of the reactor. After electrolysis in both salts, the aggregations of nanometer-scale amorphous carbon and rod-like graphite crystals were observed by transmission electron microscopy. When 9.7 %CO2-Ar mixed gas was blown into LiCl-Li2O and CaCl2-CaO molten salts, the current efficiency was evaluated to be 89.7 % and 78.5 %, respectively, by the exhaust gas analysis and the supplied charge. When a solid electrolyte with higher ionic conductivity was used, the current and carbon production became larger. It was found that the rate determining step is the diffusion of oxygen ions into the ZrO2 solid electrolyte.

  13. Electromagnetic confinement for vertical casting or containing molten metal

    DOEpatents

    Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1991-01-01

    An apparatus and method adapted to confine a molten metal to a region by means of an alternating electromagnetic field. As adapted for use in the present invention, the alternating electromagnetic field given by B.sub.y =(2.mu..sub.o .rho.gy).sup.1/2 (where B.sub.y is the vertical component of the magnetic field generated by the magnet at the boundary of the region; y is the distance measured downward form the top of the region, .rho. is the metal density, g is the acceleration of gravity and .mu..sub.o is the permeability of free space) induces eddy currents in the molten metal which interact with the magnetic field to retain the molten metal with a vertical boudnary. As applied to an apparatus for the continuous casting of metal sheets or rods, metal in liquid form can be continuously introduced into the region defined by the magnetic field, solidified and conveyed away from the magnetic field in solid form in a continuous process.

  14. Molten carbonate fuel cells (MCFC): Structure and operation

    SciTech Connect

    1996-03-01

    The main components of an individual cell are the anode, the cathode, and the molten carbonate electrolyte. Electrode materials are usually porous nickel alloys for reducing atmospheres (anode) and nickel oxide for oxidizing atmospheres (cathode). The electrolyte, typically a combination of molten, alkali (Li, K, Na) carbonates, is contained within a porous ceramic matrix, commonly made of lithium aluminate (LiAlO{sub 2}). The molten carbonate electrolyte, sandwiched between the anode and cathode, partially fills these porous electrodes. Electrochemical reactions take place at a three-phase interface formed by the electrolyte, the electrodes, and the gas streams. Carbonate ions are formed at an oxidant/electrolyte interface in the cathode and are transported through the electrolyte to a fuel/electrolyte interface in the anode. There, the carbonate ions react with the fuel, releasing electrons into the anode. The electrons then travel through an external circuit and through the load, suffering a voltage drop. Finally, the circuit is completed as the electrons return to the cathode. The paper gives data on MCFC efficiency and NO{sub x} emissions compared with engines and turbines.

  15. Design of a helium-cooled molten salt fusion breeder

    SciTech Connect

    Moir, R.W.; Lee, J.D.; Fulton, F.J.; Huegel, F.; Neef, W.S. Jr.; Sherwood, A.E.; Berwald, D.H.; Whitley, R.H.; Wong, C.P.C.; DeVan, J.H.

    1985-02-01

    A new conceptual blanket design for a fusion reactor produces fissile material for fission power plants. Fission is suppressed by using beryllium, rather than uranium, to multiply neutrons and also by minimizing the fissile inventory. The molten-salt breeding media (LiF + BeF/sub 2/ + TghF/sub 4/) is circulated through the blanket and on to the online processing system where /sup 233/U and tritium are continuously removed. Helium cools the blanket including the steel pipes containing the molten salt. Austenitic steel was chosen because of its ease of fabrication, adequate radiation-damage lifetime, and low corrosion rate by molten salt. We estimate the breeder, having 3000 MW of fusion power, produces 6400 kg of /sup 233/U per year, which is enough to provide make up for 20 GWe of LWR per year (or 14 LWR plants of 4440 MWt) or twice that many HTGRs or CANDUs. Safety is enhanced because the afterheat is low and the blanket materials do not react with air or water. The fusion breeder based on a pre-MARS tandem mirror is estimated to cost $4.9B or 2.35 times an LWR of the same power. The estimated present value cost of the /sup 2/anumber/sup 3/U produced is $40/g if utility financed or $16/g if government financed.

  16. Pipe Poiseuille flow of viscously anisotropic, partially molten rock

    NASA Astrophysics Data System (ADS)

    Allwright, Jane; Katz, Richard F.

    2014-12-01

    Laboratory experiments in which synthetic, partially molten rock is subjected to forced deformation provide a context for testing hypotheses about the dynamics and rheology of the mantle. Here our hypothesis is that the aggregate viscosity of partially molten mantle is anisotropic, and that this anisotropy arises from deviatoric stresses in the rock matrix. We formulate a model of pipe Poiseuille flow based on theory by Takei & Holtzman and Takei & Katz. Pipe Poiseuille is a configuration that is accessible to laboratory experimentation but for which there are no published results. We analyse the model system through linearized analysis and numerical simulations. This analysis predicts two modes of melt segregation: migration of melt from the centre of the pipe towards the wall and localization of melt into high-porosity bands that emerge near the wall, at a low angle to the shear plane. We compare our results to those of Takei & Katz for plane Poiseuille flow; we also describe a new approximation of radially varying anisotropy that improves the self-consistency of models over those of Takei & Katz. This study provides a set of baseline, quantitative predictions to compare with future laboratory experiments on forced pipe Poiseuille flow of partially molten mantle.

  17. Density functional theory study of oxygen migration in molten carbonate

    NASA Astrophysics Data System (ADS)

    Lei, Xueling; Haines, Kahla; Huang, Kevin; Qin, Changyong

    2016-02-01

    The process of oxygen migration in alkali molten carbonate salts has been examined using density functional theory method. All geometries were optimized at the B3LYP/6-31G(d) level, while single point energy corrections were performed using MP4 and CCSD(T). At TS, a O-O-O linkage is formed and O-O bond forming and breaking is concerted. A cooperative "cogwheel" mechanism as described in the equation of CO42- + CO32- → CO32- ⋯O ⋯ CO32- → CO32- + CO42- is involved. The energy barrier is calculated to be 103.0, 136.3 and 127.9 kJ/mol through an intra-carbonate pathway in lithium, sodium and potassium carbonate, respectively. The reliability and accuracy of B3LYP/6-31G(d) were confirmed by CCSD(T). The calculated low values of activation energy indicate that the oxygen transfer in molten carbonate salts is fairly easy. In addition, it is found that lithium carbonate is not only a favorable molten carbonate salt for better cathode kinetics, but also it is widely used for reducing the melting point of Li/Na and Li/K eutectic MC mixtures. The current results imply that the process of oxygen reduction in MC modified cathodes is facilitated by the presence of MC, resulting in an enhancement of cell performance at low operating temperatures.

  18. Advances in electroanalysis, sensing and monitoring in molten salts.

    PubMed

    Corrigan, Damion K; Elliott, Justin P; Blair, Ewen O; Reeves, Simon J; Schmüser, Ilka; Walton, Anthony J; Mount, Andrew R

    2016-08-15

    Microelectrodes have a number of advantages over macroelectrodes for quantitative electroanalysis and monitoring, including reduced iR drop, a high signal-to-noise ratio and reduced sensitivity to convection. Their use in molten salts has been generally precluded by the combined materials challenges of stresses associated with thermal cycling and physical and corrosive chemical degradation at the relatively high temperatures involved. We have shown that microfabrication, employing high precision photolithographic patterning in combination with the controlled deposition of materials, can be used to successfully address these challenges. The resulting molten salt compatible microelectrodes (MSMs) enable prolonged quantitative microelectrode measurements in molten salts (MSs). This paper reports the fabrication of novel MSM disc electrodes, chosen because they have an established ambient analytical response. It includes a detailed set of electrochemical characterisation studies which demonstrate both their enhanced capability over macroelectrodes and over commercial glass pulled microelectrodes, and their ability to extract quantitative electroanalytical information from MS systems. MSM measurements are then used to demonstrate their potential for shedding new light on the fundamental properties of, and processes in, MSs, such as mass transport, charge transfer reaction rates and the selective plating/stripping and alloying reactions of liquid Bi and other metals; this will underpin the development of enhanced MS industrial processes, including pyrochemical spent nuclear fuel reprocessing. PMID:27252128

  19. Corrosion studies in molten calcium chloride with chlorine

    SciTech Connect

    McLaughlin, D.F. . Science and Technology Center); Sessions, C.E.; Marra, J.E. )

    1990-01-01

    This study is aimed at testing new materials for use in molten salt processing of plutonium. Because of the high corrosiveness of chlorine, present materials have a high rate of failure. Materials less subject to corrosion are needed to minimize costs resulting from rapid failure of sparge tubes, stirring apparatus, and crucibles; to reduce the quantity of plutonium-contaminated scrap; and to improve the purity of the plutonium product. The processing environment of molten CaCl{sub 2}--CaO salts, molten plutonium, and chlorine-oxygen gas at temperatures from 750{degree} to 900{degree} is extremely severe. Materials with resistance to both corrosion and mechanical failure are desired. Also, the incorporation of corrosion products into the final plutonium product cannot exceed the allowable impurity limits. We require materials for crucibles, sparge tubes, stirrers, and containment and pull cans. Four metallic and two ceramics materials were tested. The metallic materials were Inconel-601, Inconel-617, tantalum, and tungsten. Silicon nitride and magnesium oxide were the ceramics tested.

  20. Crystallization Behavior of Copper Smelter Slag During Molten Oxidation

    NASA Astrophysics Data System (ADS)

    Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

    2015-10-01

    Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears to be a more sustainable approach and is based on directly blowing oxidizing gas onto molten slag after the copper smelting process. In the current study, using an infrared furnace, the crystallization behavior of the slag during molten oxidation was studied to better understand the trade-off between magnetite and hematite precipitations, as assessed by X-ray diffraction (using an internal standard). Furthermore, the crystal morphology was examined using a laser microscope and Raman imaging system to understand the iron oxide transformation, and the distribution of impurities such as Cu, Zn, As, Cr, and Pb were complemented with scanning electron microscopy and energy dispersive spectroscopy. In addition, the reaction mechanism was investigated with a focus on the oxidation processes.

  1. Experimental investigation of molten metal freezing on to a structure

    SciTech Connect

    Mizanur Rahman, M.; Hino, Tomohiko; Morita, Koji; Matsumoto, Tatsuya; Nakagawa, Kiyoshi; Fukuda, Kenji; Maschek, Werner

    2007-10-15

    During core disruptive accidents (CDAs) of Liquid Metal Reactors (LMRs), it is important to understand the freezing phenomena of molten metal, which may prevent fuel dispersal and subsequent shutdown. The present paper describes the freezing behavior of molten metal during interaction with a structure with a view to the safety of LMRs. In this study, Wood's metal (melting point 78.8 C) was used as a simulant melt, while stainless steel and copper were used as freezing structures. A series of simulation experiments was conducted to study the freezing behavior of Wood's metal during pouring on to the freezing structures immersed in a coolant. In the experiments, simulant melt was poured into a stainless steel tube and finally ejected into a coolant through a nozzle so as to observe the freezing behavior of the molten metal. The penetration length and width were measured in the air cooled experiments, whereas penetration length and the proportion of adhering frozen metal were measured in water coolant experiment. The melt flow and distribution were observed in both types of experiment using a high-speed video camera. Distinct freezing modes were observed in the water coolant experiments, whereas only one freezing mode with a longer melt penetration was found in air coolant experiments. The present result will be utilized to create a relevant database for the verification of reactor safety analysis codes. (author)

  2. Construction of the molten salt pump and valve loops

    SciTech Connect

    Bator, P.A.; Dowling, R.L. . Nuclear Equipment Div.)

    1991-05-01

    The purpose of the molten salt pump and valve test loop is to demonstrate the performance, reliability, and lifetime of full-scale hot and cold salt pumps and valves for use in commercial salt-in-tube receiver solar power plant. The test hardware consists of two pumped loops, one to simulate the hot side of the receiver at a temperature of 565{degrees}C (referred to as the hot loop) and one to simulate the receiver's cold side at 285{degrees}C (referred to as the cold loop). Each loop contains a pump and five representative valves sized for a 60-MW{sub e} commercial solar power plant using molten salt heat transport fluid. The test loop is part of the Molten Salt Subsystem/Component Test Experiment, which is being conducted to reduce the technical risk of building and operating commercial solar central receiver plants. The project, managed by Sandia National Laboratories with Babcock and Wilcox as the prime contractor, is cost shared by the US Department of Energy and six contractors. 25 figs., 9 tabs.

  3. Molten pool quenching phenomena: Stability and heat transfer with multiphase injection

    NASA Astrophysics Data System (ADS)

    Klockow, Helge B.

    In the design of the next generation of nuclear reactors and in the safety assessment of the currently operating nuclear power plants, it is necessary to evaluate the possibility of experiencing a degraded-core accident and to identify the key strategies to follow in order to mitigate the possible consequences. The ex-vessel cooling by bottom water injection strategy presumes the failure of the reactor pressure vessel. This project is focused on determining the influence of water mass flow rate, system pressure and co-injected gas flow rate on the volumetric heat removal rate, flow stability and molten pool void fraction of the system. An apparatus has been designed, which uses molten lead at a temperature of 500°C as a corium simulant. A wide array of experiments are being performed focused on co-injection of 1--6 g/s of water and up to 30 slpm of Argon at system pressures of up to 5 bar, typical of that expected in accident scenarios. Important parameters for the heat transfer characteristics are measured and flow instability is investigated. The experiments indicate that the heat removal rate from the melt increases with increasing water injection rate. The void fraction increases with increasing water mass flow rate as expected. An increase from low to medium pressure (0--2.5 bar) decreases the void fraction, while there is a modest decrease due to a pressure increase from medium to high pressures (2.5--5 bar). Increasing the water flow rate results in a shift towards an unstable flow regime. An increase in system pressure suppresses the observed flow instabilities. The presence of non-condensable gas also stabilizes the system. Beyond some limit, the heat removal rate appears to be independent of the water injection rate. These findings suggest that there exist an optimum water mass flow rate for melt quenching between 0.3 and 1.0 kg/m2-s under the current composition, geometric scale, and anticipated accident condition pressures. Suggestions on how to

  4. Distribution of melt during Poiseuille flow of partially molten rocks

    NASA Astrophysics Data System (ADS)

    Quintanilla-Terminel, Alejandra; Dillman, Amanda; Kohlstedt, David

    2016-04-01

    The mechanisms of melt extraction from the Earth's partially molten mantle are a key factor in the chemical and physical evolution of our planet and therefore are the topic of intense research. Since such processes cannot be observed directly, most of our understanding of the dynamics of partially molten rock relies on numerical models. Laboratory experiments are important for testing the validity of models at scales that we can observe. We designed a set of experiments to investigate the role of viscous anisotropy on melt segregation in partially molten rocks through Poiseuille flow. Partially molten rock samples composed of forsterite plus a few percent melt of different composition (anorthite, albite or lithium silicate) were prepared from high-purity nano-powders and taken to T = 1300oC at P = 0.1 MPa. The melt composition was varied in order to vary its viscosity. The partially molten samples were then extruded through a channel of circular cross section under a fixed pressure gradient. Different extrusion assemblies and consequently different flow geometries were explored. The melt distribution in the channel was subsequently mapped using image analysis on backscattered electron microscopy images and energy dispersive x-ray spectroscopy maps. In all experiments, melt segregates from the center toward the outer radius of the channel with the melt fraction at the outer radius increasing to at least twice that at the center. Furthermore, melt enriched areas are also observed in the center of the channel. The shape of the melt distribution depends on the extrusion geometry and on the melt viscosity. The segregation of melt toward the outer radius of the channel is consistent with the base-state melt segregation as predicted by viscous anisotropy theory developed by Takei and Holtzman (2009) and Takei and Katz (2014). However, the melt distribution profiles observed in our experiments have steeper gradients than the base-state melt segregation profiles described

  5. Experimental deformation of partially molten granite and implications for strain localization

    NASA Astrophysics Data System (ADS)

    Goncalves, L.; Hirth, G.; Alkmim, F.; Pedrosa-Soares, A.; Goncalves, C.

    2011-12-01

    To improve our understanding of partially molten systems we conducted a set of hydrostatic, general shear and axial compression experiments on sintered aggregates composed of equal amounts by weight of quartz, albite and microcline (grain size of 37-53μm). All experiments were conducted using a Griggs solid medium apparatus at T=900°C, P=1.5GPa and strain rates from 10-4/s to 10-6/s. Previous hydrostatic and axial compression experiments conducted on partial molten granitic rocks have shown that the initial grain size, amount of melt and strain rate are important parameters for the development of distinct microstructures, LPO, and melt distribution. In addition, some of these studies demonstrated that the strength of granite and aplite decrease significantly for melt contents up to 15%, when compared to similar melt-free rocks. The rock's strength deep within the Earth decreases owing to partial melting which brings up some questions: would strain localization take place when partial melt affects rheology? Would brittle and/or ductile shear zones act as potential regions for concentration of partial melt? Is there a critical fraction of melt responsible for strain localization? How is melt distribution influenced by deformation? How does the kinematics of deformation (i.e., axial compression versus general shear) affect melt distribution? The purpose of our experiments is to investigate the role of melting on the rheological properties of crustal rocks. In addition, we seek to provide new constraints on the grain scale processes that control the properties of partially molten rocks and the importance of these processes in understanding shear localization in the lithosphere. Samples were made from crushed Amelia albite (Ab97Or2An1), Hugo Microcline (Or90) and Black Hills quartzite, which have all been used in previous experimental deformation studies. The albite is essentially pure; the microcline contains ~ 1% of muscovite. The Black Hills quartzite contains < 1

  6. Permeability of Partially Molten Rocks from Lattice-Boltzmann Modeling

    NASA Astrophysics Data System (ADS)

    Garapic, G.; Faul, U.

    2013-12-01

    Timescales of melt transport at mid-ocean ridges from mantle source to the surface depend on permeability of the partially molten mantle. The permeability is usually predicted indirectly from experimental observations based on porosities that are much higher than the porosities inferred for the partially molten mantle. Low porosities are for example predicted by geochemical models from the onset of melt migration. Since melting starts at the grain scale, permeability of the partially molten mantle will depend on the grain-scale melt distribution. We reconstructed a 3-D view of melt geometry of two experimentally produced samples of partially molten olivine which demonstrates that melt exists in thin layers on two-grain boundaries (Garapić et al.,G3, 2013). The wetted two-grain boundaries have a width about 100 times smaller than the average grain size. Additionally, the pore space consists of a network of triple-junction tubules at all porosities, and large 'melt pools'. Due to the relative size of the wetted two-grain boundaries as well as the size of the triple-junction network compared to the grain size imagining and numerical analyses of partially molten samples require high resolution. Since no direct experimental permeability measurements are possible on partially molten aggregates, we investigate numerically the permeability as a function of porosity for this system. We simulate porous flow through an artificial pore volume using the lattice-Boltzmann method (LBM) and Palabos LB code. Flow simulations were done on a computer cluster on three or four 125 GB nodes with 16 processors per node. With the available memory and allowed run time the maximum size of our pore structure was 1100 voxels per edge. In its simplest form the pore structure consists of a network of cylinders within a matrix of cubic grains. To approximate the observed 3-D melt geometry we added randomly distributed sheets on cube faces ('wetted two-grain boundaries') as well as randomly

  7. Reductive smelting of spent lead-acid battery colloid sludge in a molten Na2CO3 salt

    NASA Astrophysics Data System (ADS)

    Hu, Yu-jie; Tang, Chao-bo; Tang, Mo-tang; Chen, Yong-ming

    2015-08-01

    Lead extraction from spent lead-acid battery paste in a molten Na2CO3 salt containing ZnO as a sulfur-fixing agent was studied. Some influencing factors, including smelting temperature, reaction time, ZnO and salt dosages, were investigated in detail using single-factor experiments. The optimum conditions were determined as follows: T = 880°C; t = 60 min; Na2CO3/paste mass ratio = 2.8:1; and the ZnO dosage is equal to the stoichiometric requirement. Under the optimum conditions, the direct recovery rate of lead reached 98.14%. The results suggested that increases in temperature and salt dosage improved the direct recovery rate of lead. XRD results and thermodynamic calculations indicated that the reaction approaches of lead and sulfur were PbSO4→Pb and PbSO4→ZnS, respectively. Sulfur was fixed in the form of ZnS, whereas the molten salt did not react with other components, serving only as a reaction medium.

  8. Dynamic modelling and simulation of linear Fresnel solar field model based on molten salt heat transfer fluid

    NASA Astrophysics Data System (ADS)

    Hakkarainen, Elina; Tähtinen, Matti

    2016-05-01

    Demonstrations of direct steam generation (DSG) in linear Fresnel collectors (LFC) have given promising results related to higher steam parameters compared to the current state-of-the-art parabolic trough collector (PTC) technology using oil as heat transfer fluid (HTF). However, DSG technology lacks feasible solution for long-term thermal energy storage (TES) system. This option is important for CSP technology in order to offer dispatchable power. Recently, molten salts have been proposed to be used as HTF and directly as storage medium in both line-focusing solar fields, offering storage capacity of several hours. This direct molten salt (DMS) storage concept has already gained operational experience in solar tower power plant, and it is under demonstration phase both in the case of LFC and PTC systems. Dynamic simulation programs offer a valuable effort for design and optimization of solar power plants. In this work, APROS dynamic simulation program is used to model a DMS linear Fresnel solar field with two-tank TES system, and example simulation results are presented in order to verify the functionality of the model and capability of APROS for CSP modelling and simulation.

  9. Protective coatings for alloys in contact with molten drawsalt (NaNO/sub 3/-KNO/sub 3/)

    SciTech Connect

    Carling, R.W.; Bradshaw, R.W.; Mar, R.W.

    1982-09-01

    Molten drawsalt (NaNO/sub 3/-KNO/sub 3/) is being considered as the energy transfer and storage medium for many solar central receiver applications. In an effort to reduce the cost of the containment material while maintaining corrosion resistance, alloys with aluminide coatings have been examined while in contact with molten drawsalt for more than 6000 hours at 600/sup 0/C. The alloys examined were 2-1/4 Cr-1 Mo, 5 Cr-1/2 Mo, and 9 Cr-1 Mo low-alloy steels, and 316 stainless steel. The results show a steady, albeit slow, net weight loss over the course of the experiment. The weight loss has been attributed to spalling of Al/sub 2/O/sub 3/ from the surface (the occurrence of Al/sub 2/O/sub 3/ is a result of the aluminizing process) and dissolution of corrosion products NaAlO/sub 2/ and/or NaFeO/sub 2/ during post-immersion handling. Scanning electron micrographs of exposed surfaces revealed little or no corrosion of the base metal. It has been concluded that aluminide coated alloys could provide significant cost savings (approx. 50%) relative to Incoloy 800, and provide at least equivalent corrosion resistance.

  10. Chronopotentiometry of refractory metals, actinides and oxyanions in molten salts: A review

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.

    1992-01-01

    The applications of chronopotentiometry to the study of electrochemical behavior of three technologically important areas of refractory metals, actinides, and oxyanions in molten salts are critically reviewed. Chronopotentiometry is a very versatile diagnostic tool to understand the reaction mechanism of the electrode processes for the electrochemical reduction/oxidation of these electroactive species in molten salt solutions. Well adherent, compact, and uniformly thick coatings of refractory metals may be electrodeposited from their solutions in molten salts.

  11. Oxidation of hydrogen halides to elemental halogens with catalytic molten salt mixtures

    DOEpatents

    Rohrmann, Charles A.

    1978-01-01

    A process for oxidizing hydrogen halides by means of a catalytically active molten salt is disclosed. The subject hydrogen halide is contacted with a molten salt containing an oxygen compound of vanadium and alkali metal sulfates and pyrosulfates to produce an effluent gas stream rich in the elemental halogen. The reduced vanadium which remains after this contacting is regenerated to the active higher valence state by contacting the spent molten salt with a stream of oxygen-bearing gas.

  12. Maintaining molten salt electrolyte concentration in aluminum-producing electrolytic cell

    DOEpatents

    Barnett, Robert J.; Mezner, Michael B.; Bradford, Donald R

    2005-01-04

    A method of maintaining molten salt concentration in a low temperature electrolytic cell used for production of aluminum from alumina dissolved in a molten salt electrolyte contained in a cell free of frozen crust wherein volatile material is vented from the cell and contacted and captured on alumina being added to the cell. The captured volatile material is returned with alumina to cell to maintain the concentration of the molten salt.

  13. Hydrocracking with molten zinc chloride catalyst containing 2-12% ferrous chloride

    DOEpatents

    Zielke, Clyde W.; Bagshaw, Gary H.

    1981-01-01

    In a process for hydrocracking heavy aromatic polynuclear carbonaceous feedstocks to produce hydrocarbon fuels boiling below about 475.degree. C. by contacting the feedstocks with hydrogen in the presence of a molten zinc chloride catalyst and thereafter separating at least a major portion of the hydrocarbon fuels from the spent molten zinc chloride catalyst, an improvement comprising: adjusting the FeCl.sub.2 content of the molten zinc chloride to from about 2 to about 12 mol percent based on the mixture of ferrous chloride and molten zinc chloride.

  14. Core-concrete molten pool dynamics and interfacial heat transfer. [PWR; BWR

    SciTech Connect

    Benjamin, A.S.

    1980-01-01

    Theoretical models are derived for the heat transfer from molten oxide pools to an underlying concrete surface and from molten steel pools to a general concrete containment. To accomplish this, two separate effects models are first developed, one emphasizing the vigorous agitation of the molten pool by gases evolving from the concrete and the other considering the insulating effect of a slag layer produced by concrete melting. The resulting algebraic expressions, combined into a general core-concrete heat transfer representation, are shown to provide very good agreement with experiments involving molten steel pours into concrete crucibles.

  15. The violent interstellar medium

    NASA Technical Reports Server (NTRS)

    Mccray, R.; Snow, T. P., Jr.

    1979-01-01

    Observational evidence for high-velocity and high-temperature interstellar gas is reviewed. The physical processes that characterize this gas are described, including the ionization and emissivity of coronal gas, the behavior and appearance of high-velocity shocks, and interfaces between coronal gas and cooler interstellar gas. Hydrodynamical models for the action of supernova explosions and stellar winds on the interstellar medium are examined, and recent attempts to synthesize all the processes considered into a global model for the interstellar medium are discussed.

  16. Hypermedia as medium

    NASA Technical Reports Server (NTRS)

    Dede, Christopher J.

    1990-01-01

    Claims and rebuttals that hypermedia (the associative, nonlinear interconnection of multimedia materials) is a fundamentally innovative means of thinking and communicating are described. This representational architecture has many advantages that make it a major advance over other media; however, it also has several intrinsic problems that severly limits its effectiveness as a medium. These advantages and limits in applications are discussed.

  17. Holographic recording medium

    NASA Technical Reports Server (NTRS)

    Gange, Robert Allen (Inventor)

    1977-01-01

    A holographic recording medium comprising a conductive substrate, a photoconductive layer and an electrically alterable layer of a linear, low molecular weight hydrocarbon polymer has improved fatigue resistance. An acrylic barrier layer can be interposed between the photoconductive and electrically alterable layers.

  18. Summary of the Workshop on Molten Salt Reactor Technologies Commemorating the 50th Anniversary of the Startup of the Molten Salt Reactor Experiment

    SciTech Connect

    Betzler, Benjamin R; Mays, Gary T

    2016-01-01

    A workshop on Molten Salt Reactor (MSR) technologies commemorating the 50th anniversary of the Molten Salt Reactor Experiment (MSRE) was held at Oak Ridge National Laboratory on October 15 16, 2015. The MSRE represented a pioneering experiment that demonstrated an advanced reactor technology: the molten salt eutectic-fueled reactor. A multinational group of more than 130 individuals representing a diverse set of stakeholders gathered to discuss the historical, current, and future technical challenges and paths to deployment of MSR technology. This paper provides a summary of the key messages from this workshop.

  19. Molten metal electrodes in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Javadekar, Ashay Dileep

    Molten metal electrodes in solid oxide fuel cells are electrochemically characterized for their possible use in direct carbon oxidation and energy storage. The cells were operated in the battery mode at 973 K, without added fuel, in order to understand the oxidation characteristics of Sb alloys as anodes at electrolyte interfaces. The cells using 50-mol% In-Sb and Sn-Sb mixtures exhibited open-circuit voltages (OCV) of 1.0 and 0.93 V, values similar to those of cells with pure In and Sn anodes respectively, and insulating In2O3 and SnO2 layers formed at the electrolyte interface. The 50-mol% Sb-Bi cell had an OCV of 0.73 V initially, close to that with pure Sb anode. The OCV remained constant until all of the Sb had been oxidized, after which it dropped to 0.43 V, similar to the value for pure Bi. SEM analysis of the spent cell showed two distinct phases, with metallic Bi at the bottom and Sb2O3 at the top. The cell with 50-mol% Sb-Pb anode exhibited an OCV that changed continuously with conversion, from 0.73 V initially to 0.67 V following the addition of charge equivalent to oxidation of 120% the Sb. The total cell impedance remained low for this entire period. EDS measurements on the sectioned Sb-Pb cell suggested formation of a mixed oxide of Pb and Sb. An energy-storage concept using molten Sb as the fuel in a reversible solid-oxide electrochemical cell was tested using a button cell with a Sc-stabilized zirconia electrolyte at 973 K, by measuring the impedances under fuel-cell and electrolyzer conditions for a range of stirred Sb-Sb2O 3 compositions. The Sb-Sb2O3 electrode impedances were found to be on the order of 0.15 ohm.cm2 for both fuel-cell and electrolyzer conditions, for compositions up to 30% Sb and 70% Sb2O3. The OCVs were 0.75 V, independent of conversion. The use of molten neat Ag and alloyed Ag-Sb for direct-carbon anodes in SOFCs has been examined at 1273 K. For Ag, an OCV typical of that expected for carbon oxidation, 1.12 V, was observed when

  20. Tiny Molten Droplets, Dusty Clouds, and Planet Formation

    NASA Astrophysics Data System (ADS)

    Taylor, G. J.

    2008-11-01

    Chondrules, millimeter-sized spherules that formed as rapidly-cooled molten droplets, are characteristic of chondrite meteorites. If they formed at low pressure in the solar nebula (the cloud of gas and dust surrounding the infant Sun and from which the planets formed), then they should have lost almost all their inventories of volatile elements, such as sodium, because volatile elements would have boiled off the chondrules when they were molten. Conel Alexander (Carnegie Institution of Washington) and colleagues at Carnegie, the U.S. Geological Survey (Reston), and the American Museum of Natural History (New York) show that there was little sodium loss. They measured the sodium concentrations in numerous crystals of olivine inside chondrules in the Semarkona meteorite. The results show that the variations in concentrations from the centers of crystals to their edges are consistent with crystallization in a molten droplet that was not losing sodium to the surrounding gas. These results are supported by independent measurements by Alexander Borisov (Russian Academy of Sciences, Moscow) and colleagues at the University of Hannover, Georg-August-University Goettingen, and Koln University, all in Germany. Sodium loss could have been suppressed if the gas surrounding each chondrule had a much higher pressure of sodium than that expected for the solar nebula. Such a high pressure of sodium is most easily explained if chondrules formed in a region with a high density of solids. Alexander and his co-workers argue that such dense regions could have enough mass in a small space to collapse by gravity, perhaps forming planetesimals, the first step in constructing the inner planets.

  1. Tunable molten oxide pool assisted plasma-melter vitrification systems

    DOEpatents

    Titus, Charles H.; Cohn, Daniel R.; Surma, Jeffrey E.

    1998-01-01

    The present invention provides tunable waste conversion systems and apparatus which have the advantage of highly robust operation and which provide complete or substantially complete conversion of a wide range of waste streams into useful gas and a stable, nonleachable solid product at a single location with greatly reduced air pollution to meet air quality standards. The systems provide the capability for highly efficient conversion of waste into high quality combustible gas and for high efficiency conversion of the gas into electricity by utilizing a high efficiency gas turbine or an internal combustion engine. The solid product can be suitable for various commercial applications. Alternatively, the solid product stream, which is a safe, stable material, may be disposed of without special considerations as hazardous material. In the preferred embodiment, the arc plasma furnace and joule heated melter are formed as a fully integrated unit with a common melt pool having circuit arrangements for the simultaneous independently controllable operation of both the arc plasma and the joule heated portions of the unit without interference with one another. The preferred configuration of this embodiment of the invention utilizes two arc plasma electrodes with an elongated chamber for the molten pool such that the molten pool is capable of providing conducting paths between electrodes. The apparatus may additionally be employed with reduced use or without further use of the gases generated by the conversion process. The apparatus may be employed as a net energy or net electricity producing unit where use of an auxiliary fuel provides the required level of electricity production. Methods and apparatus for converting metals, non-glass forming waste streams and low-ash producing inorganics into a useful gas are also provided. The methods and apparatus for such conversion include the use of a molten oxide pool having predetermined electrical, thermal and physical

  2. Evolution of molten material in iron cores of small planets

    NASA Astrophysics Data System (ADS)

    Teplyakova, S. N.

    2011-12-01

    A parent body of the Lovina meteorite underwent processes which yielded dentritic structures of taenite in phosphide-sulfide-metal matrix unusual for iron meteorites. Similar dendritic structures can be found also in IIE meteorites as microinclusions but are unknown in other iron meteorites. The similarity between dendritic structures in the Lovina meteorite and metal-phosphide inclusions in IIE iron meteorites implies similar processes which led to their crystallization from molten materials in chambers of various sizes. Studying physical and chemical crystallization parameters of metal-phosphide inclusions in the Elga meteorite (IIE) makes it feasible to estimate the p-T conditions required for the unique Lovina meteorite to have formed. It is shown that dendrites in the Lovina meteorite may have been crystallized from molten materials close in composition to P-FeNi and P-S-FeNi that are produced when phosphides and sulfides melt locally in metals as a result of impact events with subsequent fast cooling. The temperature of homogeneous melting is likely to have been more than 1450°C, and the starting temperature of crystallization of such molten materials is estimated to have been between 1050 and 1150°C. The cooling rate of inclusions can be estimated to be 10-3 °C s-1, based on the structural and chemical concordance between samples obtained experimentally (Chabot et al., 2000) and metal-phosphide inclusions (P-FeNi and P-S-FeNi) in the Elga meteorite. Large-sized dendrites in the Lovina meteorite imply cooling rates that are considerably less than 10-3 °C s-1.

  3. Vapor Explosion of Coolant Jet When Penetrating a Hot Molten Metal

    SciTech Connect

    Perets, Y.; Harari, R.; Sher, E.

    2005-06-15

    The vapor explosion phenomenon is investigated experimentally for a geometrical arrangement in which a cold liquid (water) jet is injected into a hot liquid surface (tin). Medium-scale experiments using 1 kg of molten tin were performed in an open geometry experiment system. In the first phase of the research, the influence of the injection mass flow rate on the likelihood of vapor explosion was investigated in order to map the various relevant regimes. In the second phase, the influence of some selected parameters on the interaction was studied to characterize the relevant parameters of the vapor explosion phenomenon.The range of the initial tin and water temperatures that leads to vapor explosion has been determined in order to define the thermal interaction zone. It is noticed that vapor explosion can occur at high water temperatures even near the saturation point. The delay time for the explosion to occur and the degree of the interaction violence were correlated with the initial tin and water temperatures. We also clarified the triggering point and noted a correlation between the quench temperature and the likelihood of the vapor explosion occurrence.

  4. Polyol-induced molten globule of cytochrome c: an evidence for stabilization by hydrophobic interaction.

    PubMed

    Kamiyama, T; Sadahide, Y; Nogusa, Y; Gekko, K

    1999-09-14

    To address the contribution of hydrophobic interaction to the stability of molten globule (MG) of proteins, the effects of various polyols (ethylene glycol, glycerol, erythritol, xylitol, sorbitol, and inositol) on the structure of acid-unfolded horse cytochrome c were examined at pH 2, by means of circular dichroism (CD), partial specific volume, adiabatic compressibility, and differential scanning calorimetry (DSC). Addition of polyols induced the characteristic CD spectra of MG, the effect being enhanced with an increase in their concentration and chain length (the number of OH groups) of polyols except for ethylene glycol. The free energy change of MG formation by sorbitol was comparable with those for the salt-induced MG formation but the heat capacity change was negligibly small. The partial specific volume did not change within the experimental error but the adiabatic compressibility largely increased by MG formation. The sorbitol-induced MG showed a highly cooperative DSC thermogram with a large heat capacity change in comparison with the salt-induced one. These results demonstrate that polyols can stabilize the MG state of this protein through the enhanced hydrophobic interaction overcoming the electrostatic repulsion between charged residues. The stabilizing mechanism and structure of MG state induced by polyols were discussed in terms of the preferential solvent interactions and osmotic pressure of the medium, in comparison with the salt-induced one. PMID:10556558

  5. Molten Salt-Carbon Nanotube Thermal Energy Storage for Concentrating Solar Power Systems Final Report

    SciTech Connect

    Michael Schuller; Frank Little; Darren Malik; Matt Betts; Qian Shao; Jun Luo; Wan Zhong; Sandhya Shankar; Ashwin Padmanaban

    2012-03-30

    We demonstrated that adding nanoparticles to a molten salt would increase its utility as a thermal energy storage medium for a concentrating solar power system. Specifically, we demonstrated that we could increase the specific heat of nitrate and carbonate salts containing 1% or less of alumina nanoparticles. We fabricated the composite materials using both evaporative and air drying methods. We tested several thermophysical properties of the composite materials, including the specific heat, thermal conductivity, latent heat, and melting point. We also assessed the stability of the composite material with repeated thermal cycling and the effects of adding the nanoparticles on the corrosion of stainless steel by the composite salt. Our results indicate that stable, repeatable 25-50% improvements in specific heat are possible for these materials. We found that using these composite salts as the thermal energy storage material for a concentrating solar thermal power system can reduce the levelized cost of electricity by 10-20%. We conclude that these materials are worth further development and inclusion in future concentrating solar power systems.

  6. Current status of two molten carbonate fuel cell installations

    SciTech Connect

    Andrews, T.M.; Robertson, T.A.

    1996-03-01

    Bechtel Corporation and Stewart and Stevenson Service, Inc. are currently designing and building two 250-kW net molten carbonate fuel cell (MCFC) demonstration plants. Both plants employ MCFC stacks produced by M-C Power Corporation using internally manifolded heat exchange (IMHEX{reg_sign}) stacks. M-C Power provides the overall project management.Bechtel is responsible for the overall system design, integration, and procurement of major BOP (balance of plant) equipment. Stewart and Stevenson is responsible for the engineering and fabrication of a BOP skid for both plants. This paper gives a brief description of the two fuel cell plants and the current status of each plant.

  7. Molten carbonate fuel cell (MCFC) porous electrode and kinetic studies

    SciTech Connect

    Selman, J.R. )

    1992-10-01

    This report sumarizes a research project undertaken to improve the performance and understand the limitations of porous electrodes for molten carbonate fuel cells (MCFCs). Using a novel MCFC rotating-disk'' electrode, the electrode kinetic and mass transfer properties of commonly used electrode materials were determined, and a practical performance model for MCFC electrodes was developed. The report also outlines a general strategy for designing a high-performance MCFC electrode, assesses the current understanding of porous electrode operation, and discusses some of the unresolved questions of the field. An appendix gives a complete list of the many theses, journal articles, and symposium contributions based on this research.

  8. Non-segregating electrolytes for molten carbonate fuel cells

    SciTech Connect

    Kaun, T.D.; Bloom, I.D.; Krumpelt, M.

    1997-09-01

    Argonne National Laboratory is developing molten carbonate electrolyte compositions which have minimal segregation in the individual fuel cell and cell stack under an electric field. The approach is to characterize Li-Na carbonate mixtures in terms of their segregation properties in an electric field and, if necessary, to modify the observed segregation by adding Ba and Ca carbonates. Both non-segregating properties and MCFC test-cell performance show improvement as the lithium content is modified, up or down, from a baseline of 52/48 Li/Na. Results of gasket strip (20 V) screening studies, as well as those from cell tests, will be discussed.

  9. Strategic planning for molten carbonate fuel cell development and commercialization

    SciTech Connect

    Williams, M.C.; Mayfield, M.J.

    1993-01-01

    The molten carbonate fuel cell (MCFC), a high-temperature fuel cell, is a promising energy conversion product for generating electricity. Natural gas availability appears to play a key role in MCFC commercialization; natural gas MCFC and Integrated gasification MCFC (IGMCFC) are emerging power generation options that are responsive to requirements of Clean Air Act amendments and to guidance in National Energy Strategy. Goal of DOE IGMCFC program is to demonstrate the commercial readiness of this technology by the year 2010. DOE MCFC development objectives and planned activities are outlined.

  10. Strategic planning for molten carbonate fuel cell development and commercialization

    SciTech Connect

    Williams, M.C.; Mayfield, M.J.

    1993-03-01

    The molten carbonate fuel cell (MCFC), a high-temperature fuel cell, is a promising energy conversion product for generating electricity. Natural gas availability appears to play a key role in MCFC commercialization; natural gas MCFC and Integrated gasification MCFC (IGMCFC) are emerging power generation options that are responsive to requirements of Clean Air Act amendments and to guidance in National Energy Strategy. Goal of DOE IGMCFC program is to demonstrate the commercial readiness of this technology by the year 2010. DOE MCFC development objectives and planned activities are outlined.

  11. Electrostatic levitation technology for thermophysical properties of molten materials

    NASA Technical Reports Server (NTRS)

    Rhim, Won-Kyu

    1993-01-01

    Measurements of thermophysical properties of undercooled liquids often require some kind of levitator which isolates samples from container walls. We introduce in this presentation a high temperature/high vacuum electrostatic levitator (HTHVESL) which promises some unique capabilities for the studies of thermophysical properties of molten materials. Although substantial progress has been made in the past several months, this technology is still in the development stage, therefore, in this presentation we only focus on the present state of the HTHVESL(1) and point out other capabilities which might be realized in the near future.

  12. Determination of optimum electrolyte composition for molten carbonate fuel cells

    SciTech Connect

    Yuh, C.Y.; Pigeaud, A.

    1987-01-01

    The goal of this program is the development of a molten carbonate fuel cell (MCFC) anode which is more tolerant of sulfur contaminants in the fuel than the current state-of-the-art nickel-based anode structures. This program addresses two different but related aspects of the sulfur contamination problem. The primary aspect is concerned with the development of a sulfur tolerant electrocatalyst for the fuel oxidation reaction. A secondary issue is the development of a sulfur tolerant water-gas-shift reaction catalyst and an investigation of potential steam reforming catalysts which also have some sulfur tolerant capabilities. These two aspects are being addressed as two separate tasks.

  13. Determination of optimum electrolyte composition for molten carbonate fuel cells

    SciTech Connect

    Yuh, C.Y.; Pigeaud, A.

    1987-01-01

    The objective of this study is to determine the optimum electrolyte composition for molten carbonate fuel cells. To accomplish this, the contractor will provide: (1) Comprehensive reports of on-going efforts to optimize carbonate composition. (2) A list of characteristics affected by electrolyte composition variations (e.g. ionic conductivity, vapor pressure, melting range, gas solubility, exchange current densities on NiO, corrosion and cathode dissolution effects). (3) Assessment of the overall effects that these characteristics have state-of-the-art cell voltage and lifetime.

  14. INTERIOR OVERVIEW OF CONTINUOUS CASTER WITH NO. 12 LADLE. MOLTEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OVERVIEW OF CONTINUOUS CASTER WITH NO. 12 LADLE. MOLTEN STEEL IS POURED FROM LADLE THROUGH SHROUD TO TUNDISH. FROM TUNDISH STEEL ENTERS MOLD THROUGH SHROUD AND FORMATION OF SLAB SHELL BEGINS. AS SLAB PROGRESSES THROUGH CONTAINMENT SECTION IT IS COOLED WITH AIR MIST SPRAYS AND CONTINUES SOLIDIFICATION. UPON EXITING THE MACHINE THE SLABS ARE CUT TO DESIRED LENGTH AND IDENTIFIED. THE SLABS ARE STACKED, REMOVED FROM MACHINE AND PREPARED FOR SHIPMENT TO HOT STRIP MILL. CASTER HAS ABILITY TO PRODUCE SINGLE OR TWIN CASTS. SINGLE SLABS PRODUCED MAY BE UP TO 102 INCHES; DOUBLE SLABS UP TO 49 INCHES. - U.S. Steel, Fairfield Works, Continuous Caster, Fairfield, Jefferson County, AL

  15. Solid-electrolyte oxide-ion electrode for molten nitrates

    SciTech Connect

    Nissen, D.A.

    1981-10-01

    An oxide ion sensitive electrode of the type Pb, PbO/ZrO/sub 2/(Y/sub 2/O/sub 3/)// was constructed and its performance tested in the binary, equimolar molten salt NaNO/sub 3/-KNO/sub 3/ over the temperature range 336 to 350/sup 0/C. The response of this electrode to oxide ion concentrations over the range 10/sup -6/ to 10/sup -10/ moles/kg is linearly dependent upon log (0/sup =/), and dE/dlog(0/sup =/) corresponds to a two-electron process.

  16. Molten-Caustic-Leaching (MCL or Gravimelt) System Integration Project

    SciTech Connect

    Not Available

    1990-11-01

    This is a report of the results obtained from the operation of an integrated test circuit for the Molten-Caustic-Leaching (MCL or Gravimelt) process for the desulfurization and demineralization of coal. The objectives of operational testing of the 20 pounds of coal per hour integrated MCL test circuit are: (1) to demonstrate the technical capability of the process for producing a demineralized and desulfurized coal that meets New Source Performance Standards (NSPS); (2) to determine the range of effective process operation; (3) to test process conditions aimed at significantly lower costs; and (4) to deliver product coal.

  17. Systems to Control Molten Metal Transfer in Arc Welding

    NASA Astrophysics Data System (ADS)

    Filonov, A. V.; Kryukov, A. V.; Gusarov, D. E.

    2015-09-01

    The paper analyzes the systems used for controlling molten wire metal droplets during the arc welding process in shielding gases. The variations for implementing the relevant systems are given, with the positive and negative aspects of such implementation taken into account. Electrical systems are currently investigated to the fullest extent possible and implemented in different power sources for pulsed welding arc. Mechanical systems are represented by different types of feeders that provide the pulsed wire feeding process. The feed mechanisms driven by electric motors and electromagnets are analyzed. In addition to the mechanical and electrical systems, the examples of combined control systems are given.

  18. Lithium-ferrate-based cathodes for molten carbonate fuel cells

    SciTech Connect

    Lanagan, M.T.; Bloom, I.; Kaun, T.D.

    1996-12-31

    Argonne National Laboratory is developing advanced cathodes for pressurized operation of the molten carbonate fuel cell (MCFC) at {approximately}650{degrees}C. To be economically viable for stationary power generation, molten carbonate fuel cells must have lifetimes of more than 25,000 h while exhibiting superior cell performance. In the present technology, lithiated NiO is used as the cathode. Over the lifetime of the cell, however, N{sup 2+} ions tend to transport to the anode, where they are reduced to metallic Ni. With increased CO{sub 2} partial pressure, the transport of Ni increases because of the increased solubility of NiO in the carbonate electrolyte. Although this process is slow in MCFCs operated at 1 atm and a low CO{sub 2} partial pressure (about 0.1 atm), transport of nickel to the anode may be excessive at a higher pressure (e.g., 3 atm) and a high CO{sub 2} partial pressure (e.g., about 0.3 arm). This transport is expected to lead eventually to poor MCFC performance and/or short circuiting. Several alternative cathode compositions have been explored to reduce cathode solubility in the molten salt electrolyte. For example, LiCoO{sub 2} has been studied extensively as a potential cathode material. The LiCoO{sub 2} cathode has a low resistivity, about 10-cm, and can be used as a direct substitute for NiO. Argonne is developing advanced cathodes based on lithium ferrate (LiFeO{sub 2}), which is attractive because of its very low solubility in the molten (Li,K){sub 2}CO{sub 3} electrolyte. Because of its high resistivity (about 3000-cm), however, LiFeO{sub 2} cannot be used as a direct substitute for NiO. Cation substitution is, therefore, necessary to decrease resistivity. We determined the effect of cation substitution on the resistivity and deformation of LiFeO{sub 2}. The substituents were chosen because their respective oxides as well as LiFeO{sub 2} crystallize with the rock-salt structure.

  19. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect

    Denis Clark; Ronald Mizia

    2012-05-01

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700 C

  20. Diffusion Welding of Alloys for Molten Salt Service - Status Report

    SciTech Connect

    Denis Clark; Ronald Mizia; Piyush Sabharwall

    2012-09-01

    The present work is concerned with heat exchanger development for molten salt service, including the proposed molten salt reactor (MSR), a homogeneous reactor in which the fuel is dissolved in a circulating fluid of molten salt. It is an outgrowth of recent work done under the Next Generation Nuclear Plant (NGNP) program; what the two reactor systems have in common is an inherently safe nuclear plant with a high outlet temperature that is useful for process heat as well as more conventional generation The NGNP program was tasked with investigating the application of a new generation of nuclear power plants to a variety of energy needs. One baseline reactor design for this program is a high temperature, gas-cooled reactor (HTGR), which provides many options for energy use. These might include the conventional Rankine cycle (steam turbine) generation of electricity, but also other methods: for example, Brayton cycle (gas turbine) electrical generation, and the direct use of the high temperatures characteristic of HTGR output for process heat in the chemical industry. Such process heat is currently generated by burning fossil fuels, and is a major contributor to the carbon footprint of the chemical and petrochemical industries. The HTGR, based on graphite fuel elements, can produce very high output temperatures; ideally, temperatures of 900 °C or even greater, which has significant energy advantages. Such temperatures are, of course, at the frontiers of materials limitations, at the upper end of the performance envelope of the metallic materials for which robust construction codes exist, and within the realm of ceramic materials, the fabrication and joining of which, on the scale of large energy systems, are at an earlier stage of development. A considerable amount of work was done in the diffusion welding of materials of interest for HTGR service with alloys such as 617 and 800H. The MSR output temperature is also materials limited, and is projected at about 700

  1. Corrosion-Resistant Container for Molten-Material Processing

    NASA Technical Reports Server (NTRS)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  2. Electrochemical devices utilizing molten alkali metal electrode-reactant

    DOEpatents

    Hitchcock, D.C.; Mailhe, C.C.; De Jonghe, L.C.

    1985-07-10

    Electrochemical cells are provided with a reactive metal to reduce the oxide of the alkali metal electrode-reactant. Cells employing a molten alkali metal electrode, e.g., sodium, in contact with a ceramic electrolyte, which is a conductor of the ions of the alkali metal forming the electrode, exhibit a lower resistance when a reactive metal, e.g., vanadium, is allowed to react with and reduce the alkali metal oxide. Such cells exhibit less degradation of the electrolyte and of the glass seals often used to joining the electrolyte to the other components of the cell under cycling conditions.

  3. Thermal-hydraulic studies on molten core-concrete interactions

    SciTech Connect

    Greene, G.A.

    1986-10-01

    This report discusses studies carried out in connection with light water power reactor accidents. Recent assessments have indicated that the consequences of molten-core concrete interactions dominate the considerations of severe accidents. The two areas of interest that have been investigated are interlayer heat and mass transfer and liquid-liquid boiling. Interlayer heat and mass transfer refers to processes that occur within a core melt between the stratified, immiscible phases of core oxides and metals. Liquid-liquid boiling refers to processes that occur at the melt-concrete on melt-coolant interface. (JDH)

  4. Liquid fuel molten salt reactors for thorium utilization

    DOE PAGESBeta

    Gehin, Jess C.; Powers, Jeffrey J.

    2016-04-08

    Molten salt reactors (MSRs) represent a class of reactors that use liquid salt, usually fluoride- or chloride-based, as either a coolant with a solid fuel (such as fluoride salt-cooled high temperature reactors) or as a combined coolant and fuel with fuel dissolved in a carrier salt. For liquid-fuelled MSRs, the salt can be processed online or in a batch mode to allow for removal of fission products as well as introduction of fissile fuel and fertile materials during reactor operation. The MSR is most commonly associated with the 233U/thorium fuel cycle, as the nuclear properties of 233U combined with themore » online removal of parasitic absorbers allow for the ability to design a thermal-spectrum breeder reactor; however, MSR concepts have been developed using all neutron energy spectra (thermal, intermediate, fast, and mixed-spectrum zoned concepts) and with a variety of fuels including uranium, thorium, plutonium, and minor actinides. Early MSR work was supported by a significant research and development (R&D) program that resulted in two experimental systems operating at ORNL in the 1960s, the Aircraft Reactor Experiment and the Molten Salt Reactor Experiment. Subsequent design studies in the 1970s focusing on thermal-spectrum thorium-fueled systems established reference concepts for two major design variants: (1) a molten salt breeder reactor (MSBR), with multiple configurations that could breed additional fissile material or maintain self-sustaining operation; and (2) a denatured molten salt reactor (DMSR) with enhanced proliferation-resistance. T MSRs has been selected as one of six most promising Generation IV systems and development activities have been seen in fast-spectrum MSRs, waste-burning MSRs, MSRs fueled with low-enriched uranium (LEU), as well as more traditional thorium fuel cycle-based MSRs. This study provides an historical background of MSR R&D efforts, surveys and summarizes many of the recent development, and provides analysis comparing

  5. Recovery of protactinium from molten fluoride nuclear fuel compositions

    DOEpatents

    Baes, C.F. Jr.; Bamberger, C.; Ross, R.G.

    1973-12-25

    A method is provided for separating protactinium from a molten fluonlde salt composition consisting essentially of at least one alkali and alkaline earth metal fluoride and at least one soluble fluoride of uranium or thorium which comprises oxidizing the protactinium in said composition to the + 5 oxidation state and contacting said composition with an oxide selected from the group consisting of an alkali metal oxide, an alkaline earth oxide, thorium oxide, and uranium oxide, and thereafter isolating the resultant insoluble protactinium oxide product from said composition. (Official Gazette)

  6. Large longitude libration of Mercury reveals a molten core.

    PubMed

    Margot, J L; Peale, S J; Jurgens, R F; Slade, M A; Holin, I V

    2007-05-01

    Observations of radar speckle patterns tied to the rotation of Mercury establish that the planet occupies a Cassini state with obliquity of 2.11 +/- 0.1 arc minutes. The measurements show that the planet exhibits librations in longitude that are forced at the 88-day orbital period, as predicted by theory. The large amplitude of the oscillations, 35.8 +/- 2 arc seconds, together with the Mariner 10 determination of the gravitational harmonic coefficient C22, indicates that the mantle of Mercury is decoupled from a core that is at least partially molten. PMID:17478713

  7. Precipitation of lamellar gold nanocrystals in molten polymers

    NASA Astrophysics Data System (ADS)

    Palomba, M.; Carotenuto, G.

    2016-05-01

    Non-aggregated lamellar gold crystals with regular shape (triangles, squares, pentagons, etc.) have been produced by thermal decomposition of gold chloride (AuCl) molecules in molten amorphous polymers (polystyrene and poly(methyl methacrylate)). Such covalent inorganic gold salt is high soluble into non-polar polymers and it thermally decomposes at temperatures compatible with the polymer thermal stability, producing gold atoms and chlorine radicals. At the end of the gold precipitation process, the polymer matrix resulted chemically modified because of the partial cross-linking process due to the gold atom formation reaction.

  8. Electrochemical devices utilizing molten alkali metal electrode-reactant

    DOEpatents

    Hitchcock, David C.; Mailhe, Catherine C.; De Jonghe, Lutgard C.

    1986-01-01

    Electrochemical cells are provided with a reactive metal to reduce the oxide of the alkali metal electrode-reactant. Cells employing a molten alkali metal electrode, e.g., sodium, in contact with a ceramic electrolyte, which is a conductor of the ions of the alkali metal forming the electrode, exhibit a lower resistance when a reactive metal, e.g., vanadium, is allowed to react with and reduce the alkali metal oxide. Such cells exhibit less degradation of the electrolyte and of the glass seals often used to joining the electrolyte to the other components of the cell under cycling conditions.

  9. Accelerator-driven molten-salt blankets: Physics issues

    SciTech Connect

    Houts, M.G.; Beard, C.A.; Buksa, J.J.; Davidson, J.W.; Durkee, J.W.; Perry, R.T.; Poston, D.I.

    1994-10-01

    A number of nuclear physics issues concerning the Los Alamos molten-salt accelerator-driven plutonium converter are discussed. General descriptions of several concepts using internal and external moderation are presented. Burnup and salt processing requirement calculations are presented for four concepts, indicating that both the high power density externally moderated concept and an internally moderated concept achieve total plutonium burnups approaching 90% at salt processing rates of less than 2 m{sup 3} per year. Beginning-of-life reactivity temperature coefficients and system kinetic response are also discussed. Future research should investigate the effect of changing blanket composition on operational and safety characteristics.

  10. Advances toward industrialization of novel molten salt electrochemical processes.

    PubMed

    Ito, Yasuhiko; Nishikiori, Tokujiro; Tsujimura, Hiroyuki

    2016-08-15

    We have invented various novel molten salt electrochemical processes, that can be put to practical use in the fields of energy and materials. These processes are promising from both technological and commercial viewpoints, and they are currently under development for industrial application. To showcase current developments in work toward industrialization, we focus here on three of these processes: (1) electrolytic synthesis of ammonia from water and nitrogen under atmospheric pressure, (2) electrochemical formation of carbon film, and (3) plasma-induced discharge electrolysis to produce nanoparticles. PMID:27265244

  11. Cathode preparation method for molten carbonate fuel cell

    DOEpatents

    Smith, James L.; Sim, James W.; Kucera, Eugenia H.

    1988-01-01

    A method of preparing a porous cathode structure for use in a molten carbonate fuel cell begins by providing a porous integral plaque of sintered nickel oxide particles. The nickel oxide plaque can be obtained by oxidizing a sintered plaque of nickel metal or by compacting and sintering finely divided nickel oxide particles to the desired pore structure. The porous sintered nickel oxide plaque is contacted with a lithium salt for a sufficient time to lithiate the nickel oxide structure and thus enhance its electronic conductivity. The lithiation can be carried out either within an operating fuel cell or prior to assembling the plaque as a cathode within the fuel cell.

  12. Opportunities in the electrowinning of molten titanium from titanium dioxide

    NASA Astrophysics Data System (ADS)

    van Vuuren, D. S.; Engelbrecht, A. D.; Hadley, T. D.

    2005-10-01

    The value chain of titanium products shows that the difference between the cost of titanium ingot and titanium dioxide is about 9/kg titanium. In contrast, the price of aluminum, which is produced in a similar way, is only about 1.7/kg. Electrowinning of molten titanium from titanium dioxide is therefore believed to have significant potential to reduce the cost of titanium products. The process is hampered by the high operating temperatures and sophisticated materials of construction required; the high affinity of titanium for carbon, oxygen, and nitrogen; and physical and chemical properties of the different titanium oxide species when reducing titanium from Ti4+ to metallic titanium.

  13. All ceramic structure for molten carbonate fuel cell

    DOEpatents

    Smith, James L.; Kucera, Eugenia H.

    1992-01-01

    An all-ceramic molten carbonate fuel cell having a composition formed of a multivalent metal oxide or oxygenate such as an alkali metal, transition metal oxygenate. The structure includes an anode and cathode separated by an electronically conductive interconnect. The electrodes and interconnect are compositions ceramic materials. Various combinations of ceramic compositions for the anode, cathode and interconnect are disclosed. The fuel cell exhibits stability in the fuel gas and oxidizing environments. It presents reduced sealing and expansion problems in fabrication and has improved long-term corrosion resistance.

  14. Compatibility Studies of Various Refractory Materials in Contact with Molten Silicon

    NASA Technical Reports Server (NTRS)

    Odonnell, T.; Leipold, M. H.; Hagan, M.

    1978-01-01

    The production of low cost, efficient solar cells for terrestrial electric power generation involves the manipulation of molten silicon with a present need for noncontaminating, high temperature refractories to be used as containment vessels, ribbon-production dies, and dip-coated substrates. Studies were conducted on the wetting behavior and chemical/physical interactions between molten silicon and various refractory materials.

  15. Evaluation of molten area in micro-welding of monocrystalline silicon and glass

    NASA Astrophysics Data System (ADS)

    Nordin, I. H. W.; Okamoto, Y.; Miyamoto, I.; Okada, A.

    2016-02-01

    Characteristics of the molten area in micro-welding of monocrystalline silicon and glass are described. In this study, 4 types of laser beam, which are nanosecond pulsed laser and picosecond pulsed laser of 532 nm and 1064 nm in wavelength were used for joining monocrystalline silicon and glass. Influence of wavelength and pulse duration on microwelding of monocrystalline silicon and glass was experimentally investigated under the same spot diameter, and the molten area of monocrystalline silicon and glass was characterized. A splash area of molten silicon with 532 nm wavelength was wider than that with 1064 nm in a nanosecond pulse laser. However, its splash area of molten silicon with 1064 nm changed drastically at certain pulse energy of 11 μJ in a nanosecond pulse laser. On the other hand, 12.5 ps pulsed laser still kept a stable molten area appearance even at pulse energy of 11 μJ. A splash area of molten silicon around the weld bead line was obvious in the nanosecond pulsed laser. On the other hand, there was no remarkable molten splash around the weld bead line in the picosecond pulsed laser. It is concluded that the combination of picosecond pulse duration and infrared wavelength leads to a stable molten area appearance of the weld bead.

  16. Removal of H2S using molten carbonate at high temperature.

    PubMed

    Kawase, Makoto; Otaka, Maromu

    2013-12-01

    Gasification is considered to be an effective process for energy conversion from various sources such as coal, biomass, and waste. Cleanup of the hot syngas produced by such a process may improve the thermal efficiency of the overall gasification system. Therefore, the cleanup of hot syngas from biomass gasification using molten carbonate is investigated in bench-scale tests. Molten carbonate acts as an absorbent during desulfurization and dechlorination and as a thermal catalyst for tar cracking. In this study, the performance of molten carbonate for removing H2S was evaluated. The temperature of the molten carbonate was set within the range from 800 to 1000 °C. It is found that the removal of H2S is significantly affected by the concentration of CO2 in the syngas. When only a small percentage of CO2 is present, desulfurization using molten carbonate is inadequate. However, when carbon elements, such as char and tar, are continuously supplied, H2S removal can be maintained at a high level. To confirm the performance of the molten carbonate gas-cleaning system, purified biogas was used as a fuel in power generation tests with a molten carbonate fuel cell (MCFC). The fuel cell is a high-performance sensor for detecting gaseous impurities. When purified gas from a gas-cleaning reactor was continuously supplied to the fuel cell, the cell voltage remained stable. Thus, the molten carbonate gas-cleaning reactor was found to afford good gas-cleaning performance. PMID:24035726

  17. Investigation of molten pool oscillation during GMAW-P process based on a 3D model

    NASA Astrophysics Data System (ADS)

    Wang, L. L.; Lu, F. G.; Cui, H. C.; Tang, X. H.

    2014-11-01

    In order to better reveal the oscillation mechanism of the pulsed gas metal arc welding (GMAW-P) process due to an alternately varied welding current, arc plasma and molten pool oscillation were simulated through a self-consistent three-dimensional model. Based on an experimental analysis of the dynamic variation of the arc plasma and molten pool captured by a high-speed camera, the model was validated by comparison of the measured and predicted results. The calculated results showed that arc pressure was the key factor causing the molten pool to oscillate. The variation in arc size and temperature from peak time to base time resulted in a great difference in the heat input and arc pressure acting on the molten pool. The surface deformation of the molten pool due to the varying degrees of arc pressure induced alternate displacement and backflow in the molten metal. The periodic iteration of deeper and shallower surface deformation, drain and backflow of molten metal caused the molten pool to oscillate at a certain frequency. In this condition, the arc pressure at the peak time is more than six times higher than that at the base time, and the maximum surface depression is 1.4 mm and 0.6 mm, respectively, for peak time and base time.

  18. Liquid chromatographic extraction medium

    DOEpatents

    Horwitz, E.P.; Dietz, M.L.

    1994-09-13

    A method and apparatus are disclosed for extracting strontium and technetium values from biological, industrial and environmental sample solutions using a chromatographic column. An extractant medium for the column is prepared by generating a solution of a diluent containing a Crown ether and dispersing the solution on a resin substrate material. The sample solution is highly acidic and is introduced directed to the chromatographic column and strontium or technetium is eluted using deionized water. 1 fig.

  19. Liquid chromatographic extraction medium

    DOEpatents

    Horwitz, E. Philip; Dietz, Mark L.

    1994-01-01

    A method and apparatus for extracting strontium and technetium values from biological, industrial and environmental sample solutions using a chromatographic column is described. An extractant medium for the column is prepared by generating a solution of a diluent containing a Crown ether and dispersing the solution on a resin substrate material. The sample solution is highly acidic and is introduced directed to the chromatographic column and strontium or technetium is eluted using deionized water.

  20. Waves in Interstellar Medium

    NASA Astrophysics Data System (ADS)

    Kamaya, H.

    1998-03-01

    Many hydrodynamical researches have been developed. Especially, analysis of the compressible flow is significantly improved by interstellar physicists. To obtain sufficient appreciation, we should not analyze only the effect of self-gravity of the system but also consider the property of inhomogeneity of the interstellar medium. I stress that another hydrodynamical approach is appreciated. That is the multi-phase-flow method. In the astrophysical context, there are few preliminary works of it. I intend to develop it in more suitable method for the interstellar physics. This dissertation is only the first step for me. But, fundamental properties of the multi-phase-flow are presented, considering the effect of compressibility, self-(and/or mutual) gravity, and friction between two phases. All of these properties are generally important to examine the origin, destruction and the global distribution of interstellar medium. My motivation is trying to delve into the global properties of the interstellar medium. The method of multi-phase-flow has great advantage for my aim, and its usefulness has been shown in this thesis.

  1. Culture Medium for Enterobacteria

    PubMed Central

    Neidhardt, Frederick C.; Bloch, Philip L.; Smith, David F.

    1974-01-01

    A new minimal medium for enterobacteria has been developed. It supports growth of Escherichia coli and Salmonella typhimurium at rates comparable to those of any of the traditional media that have high phosphate concentrations, but each of the macronutrients (phosphate, sulfate, and nitrogen) is present at a sufficiently low level to permit isotopic labeling. Buffering capacity is provided by an organic dipolar ion, morpholinopropane sulfonate, which has a desirable pK (7.2) and no apparent inhibitory effect on growth. The medium has been developed with the objectives of (i) providing reproducibility of chemical composition, (ii) meeting the experimentally determined nutritional needs of the cell, (iii) avoiding an unnecessary excess of the major ionic species, (iv) facilitating the adjustment of the levels of individual ionic species, both for isotopic labeling and for nutritional studies, (v) supplying a complete array of micronutrients, (vi) setting a particular ion as the crop-limiting factor when the carbon and energy source is in excess, and (vii) providing maximal convenience in the manufacture and storage of the medium. PMID:4604283

  2. Device for controlling the pouring of molten materials

    DOEpatents

    Moore, Alan F.; Duncan, Alfred L.

    1994-01-01

    A device for controlling the pouring of a molten material from a crucible or other container. The device (10) includes an annular retainer ring (12) for mounting in the drain opening in the bottom of a conventional crucible (16), the retainer ring defining a opening (14) therethrough. The device (10) also includes a plug member (22) having an annular forward end portion (24) for force-fit reception in the opening (14) of the retainer ring (12) to selectively seal the opening (14) and for being selectively forced through the opening (14). The plug member (22) has a rear end portion (26) for being positioned within the crucible (16), the rear end portion (26) including stop means for prohibiting the rear end portion from passing through the opening (14) in the retainer ring (12) when the forward end portion (24) is selectively forced through the opening. The plug member (22) defines at least one, and preferably a plurality of flutes (32), each extending from a point rearward the annular forward end portion (24) of the plug member (22), and forward the stop means, to a point rearward of the stop means. The flutes (32) permit fluid communication between the interior and exterior of the crucible (16) when the forward end portion (24) of the plug member (22) is forced through the opening (14) in the retaining ring (12) such that the molten material is allowed to flow from the crucible (16).

  3. Model of cathode reaction resistance in molten carbonate fuel cells

    SciTech Connect

    Morita, H.; Mugikura, Y.; Izaki, Y.; Watanabe, T.; Abe, T.

    1998-05-01

    A model of the performance of a molten carbonate fuel cell (MCFC) is required to estimate the efficiency of an MCFC power plant or to simulate the internal state of a stack. The model should provide an accurate representation of the performance under various operating conditions. However, the performance estimated by previous models has been found to deviate from the measured performance under low oxygen and carbon dioxide cathode partial pressures. To solve this problem, the authors carried out a systematic analysis of the performance of several bench-scale cells operated under various cathode gas conditions and investigated a model of cathode polarization according to the oxygen reduction mechanism in molten carbonate. As a result, it has been clarified that the behavior of cathode polarization under various conditions is described well by the dependence of mixed diffusion of superoxide ion O{sub 2}{sup {minus}} and CO{sub 2} in the melt on the assumed partial pressures at each total operating pressure.

  4. A Direct Carbon Fuel Cell with a Molten Antimony Anode

    SciTech Connect

    Jayakumar, Abhimanyu; Kungas, Rainer; Roy, Sounak; Javadekar, Ashay; Buttrey, Douglas J.; Vohs, John M.; Gorte, Raymond J.

    2011-01-01

    The direct utilization of carbonaceous fuels is examined in a solid oxide fuel cell (SOFC) with a molten Sb anode at 973 K. It is demonstrated that the anode operates by oxidation of metallic Sb at the electrolyte interface, with the resulting Sb₂O₃ being reduced by the fuel in a separate step. Although the Nernst Potential for the Sb-Sb₂O₃ mixture is only 0.75 V, the electrode resistance associated with molten Sb is very low, approximately 0.06 Ωcm², so that power densities greater than 350 mW cm⁻² were achieved with an electrolyte-supported cell made from Sc-stabilized zirconia (ScSZ). Temperature programmed reaction measurements of Sb₂O₃ with sugar char, rice starch, carbon black, and graphite showed that the Sb₂O₃ is readily reduced by a range of carbonaceous solids at typical SOFC operating conditions. Finally, stable operation with a power density of 300 mW cm⁻² at a potential of 0.5 V is demonstrated for operation on sugar char.

  5. Electrochemical evidence on the molten globule conformation of cytochrome c.

    PubMed

    Pineda, T; Sevilla, J M; Román, A J; Blázquez, M

    1997-12-01

    To explore a new approach for characterizing the molten globule conformation, cyclic voltammetric studies of salt induced transitions at acidic pH of cyt c have been carried out. The use of modified electrodes has made the observation of direct electrochemistry in native cyt c possible. However, most of these electrodes do not show reversible responses at acidic pH, due to the fact that, for this system, a deprotonated electrode surface is needed. In these studies, we have used a 6-mercaptopurine and cysteine-modified gold electrodes which are effective for direct rapid electron transfer to cyt c, even in acid solutions. The change in the absorption bands of cyt c are used to monitor the conformational states and, hence, to compare the voltammetric results. Under the experimental conditions where the A state of cyt c is obtained, a reversible voltammetric signal is observed. The midpoint peak potentials are found to be very close to the formal potential of native cyt c. Results are discussed in terms of a cooperative two-state transition between the acid unfolded and the globular acidic states of cyt c. This finding establishes, for the first time, the similarity of both the native and the molten globule-like conformations in terms of its redox properties. PMID:9434113

  6. Low-Dimensional Network Formation in Molten Sodium Carbonate

    PubMed Central

    Wilding, Martin C.; Wilson, Mark; Alderman, Oliver L. G.; Benmore, Chris; Weber, J. K. R.; Parise, John B.; Tamalonis, Anthony; Skinner, Lawrie

    2016-01-01

    Molten carbonates are highly inviscid liquids characterized by low melting points and high solubility of rare earth elements and volatile molecules. An understanding of the structure and related properties of these intriguing liquids has been limited to date. We report the results of a study of molten sodium carbonate (Na2CO3) which combines high energy X-ray diffraction, containerless techniques and computer simulation to provide insight into the liquid structure. Total structure factors (Fx(Q)) are collected on the laser-heated carbonate spheres suspended in flowing gases of varying composition in an aerodynamic levitation furnace. The respective partial structure factor contributions to Fx(Q) are obtained by performing molecular dynamics simulations treating the carbonate anions as flexible entities. The carbonate liquid structure is found to be heavily temperature-dependent. At low temperatures a low-dimensional carbonate chain network forms, at T = 1100 K for example ~55% of the C atoms form part of a chain. The mean chain lengths decrease as temperature is increased and as the chains become shorter the rotation of the carbonate anions becomes more rapid enhancing the diffusion of Na+ ions. PMID:27080401

  7. Low-Dimensional Network Formation in Molten Sodium Carbonate.

    PubMed

    Wilding, Martin C; Wilson, Mark; Alderman, Oliver L G; Benmore, Chris; Weber, J K R; Parise, John B; Tamalonis, Anthony; Skinner, Lawrie

    2016-01-01

    Molten carbonates are highly inviscid liquids characterized by low melting points and high solubility of rare earth elements and volatile molecules. An understanding of the structure and related properties of these intriguing liquids has been limited to date. We report the results of a study of molten sodium carbonate (Na2CO3) which combines high energy X-ray diffraction, containerless techniques and computer simulation to provide insight into the liquid structure. Total structure factors (F(x)(Q)) are collected on the laser-heated carbonate spheres suspended in flowing gases of varying composition in an aerodynamic levitation furnace. The respective partial structure factor contributions to F(x)(Q) are obtained by performing molecular dynamics simulations treating the carbonate anions as flexible entities. The carbonate liquid structure is found to be heavily temperature-dependent. At low temperatures a low-dimensional carbonate chain network forms, at T = 1100 K for example ~55% of the C atoms form part of a chain. The mean chain lengths decrease as temperature is increased and as the chains become shorter the rotation of the carbonate anions becomes more rapid enhancing the diffusion of Na(+) ions. PMID:27080401

  8. Numerical simulation of molten silicon flow; comparison with experiment

    NASA Astrophysics Data System (ADS)

    Kakimoto, Koichi; Nicodème, Pierre; Lecomte, Michael; Dupret, François; Crochet, Marcel J.

    1991-12-01

    Numerical simulation containing fluid flow, heat conduction and heat exchange by radiation has been performed using the geometry of a real Czochralski furnace for silicon single crystal growth. The flow velocity fields of molten silicon are obtained from extrapolation of the stream function, which has been newly developed using the velocity boundary layer theory. The calculated flow velocity and particle path are semi-quantitatively identical to the results obtained from X-ray radiography experiment. The calculated value of the characteristic velocity is about 10 -2 m/s. The same order of flow velocity which is obtained from the experiment has been already reported. It has also become clear from a comparison of flow velocities between experimental and calculated results that the order of the volume expansion coefficient of the molten silicon (β) is 10 -4 K -1. The flow was almost axisymmetric and steady for a specific case with low crystal and crucible rotation rates and with a shallow melt. We also found that a flow with larger azimuthal velocity component exists just beneath a crystal, while that with opposite flow direction exists near the crucible wall.

  9. Reactive collisions of sulfur dioxide with molten carbonates

    PubMed Central

    Krebs, Thomas; Nathanson, Gilbert M.

    2010-01-01

    Molecular beam scattering experiments are used to investigate reactions of SO2 at the surface of a molten alkali carbonate eutectic at 683 K. We find that two-thirds of the SO2 molecules that thermalize at the surface of the melt are converted to gaseous CO2 via the reaction . The CO2 product is formed from SO2 in less than 10-6 s, implying that the reaction takes place in a shallow liquid region less than 100 Å deep. The reaction probability does not vary between 683 and 883 K, further implying a compensation between decreasing SO2 residence time in the near-interfacial region and increasing reactivity at higher temperatures. These results demonstrate the remarkable efficiency of SO2 → CO2 conversion by molten carbonates, which appear to be much more reactive than dry calcium carbonate or wet slurries commonly used for flue gas desulfurization in coal-burning power plants. PMID:20133648

  10. Device for controlling the pouring of molten materials

    DOEpatents

    Moore, A.F.; Duncan, A.L.

    1994-02-15

    A device is described for controlling the pouring of a molten material from a crucible or other container. The device includes an annular retainer ring for mounting in the drain opening in the bottom of a conventional crucible, the retainer ring defining a opening there through. The device also includes a plug member having an annular forward end portion for force-fit reception in the opening of the retainer ring to selectively seal the opening and for being selectively forced through the opening. The plug member has a rear end portion for being positioned within the crucible, the rear end portion including stop means for prohibiting the rear end portion from passing through the opening in the retainer ring when the forward end portion is selectively forced through the opening. The plug member defines at least one, and preferably a plurality of flutes, each extending from a point rearward the annular forward end portion of the plug member, and forward the stop means, to a point rearward of the stop means. The flutes permit fluid communication between the interior and exterior of the crucible when the forward end portion of the plug member is forced through the opening in the retaining ring such that the molten material is allowed to flow from the crucible. 5 figures.

  11. Molten droplet deposition and solidification at low Weber numbers

    NASA Astrophysics Data System (ADS)

    Schiaffino, Stefano; Sonin, Ain A.

    1997-11-01

    Low Weber number deposition of small molten droplets on cold targets is of importance in certain dropwise buildup processes, but at this time, critical elements are absent from our theoretical understanding of the deposition process, and prediction from basic principles is not possible. This paper lays down a framework for understanding low Weber number deposition in terms of similarity laws and experimentation. Based on experiments from the highly viscous limit to the inertia-dominated limit, correlations are given for the spreading velocity, spreading time scales, post-spreading oscillation amplitudes, and oscillation damping time scales. Molten droplets are arrested, and their final solid shape determined, by contact line freezing. In homologous deposition, where the drop and the target are of the same material, the spreading factor is determined principally by the Stefan number, the dimensionless parameter which measures the temperature difference between the fusion point and the target temperature. Some concluding remarks are offered on what needs to be done to accurately compute such deposition processes.

  12. Uranium (III) precipitation in molten chloride by wet argon sparging

    NASA Astrophysics Data System (ADS)

    Vigier, Jean-François; Laplace, Annabelle; Renard, Catherine; Miguirditchian, Manuel; Abraham, Francis

    2016-06-01

    In the context of pyrochemical processes for nuclear fuel treatment, the precipitation of uranium (III) in molten salt LiCl-CaCl2 (30-70 mol%) at 705 °C is studied. First, this molten chloride is characterized with the determination of the water dissociation constant. With a value of 10-4.0, the salt has oxoacid properties. Then, the uranium (III) precipitation using wet argon sparging is studied. The salt is prepared using UCl3 precursor. At the end of the precipitation, the salt is totally free of solubilized uranium. The main part is converted into UO2 powder but some uranium is lost during the process due to the volatility of uranium chloride. The main impurity of the resulting powder is calcium. The consequences of oxidative and reductive conditions on precipitation are studied. Finally, coprecipitation of uranium (III) and neodymium (III) is studied, showing a higher sensitivity of uranium (III) than neodymium (III) to precipitation.

  13. Iron-Catalyzed Boron Removal from Molten Silicon in Ammonia

    NASA Astrophysics Data System (ADS)

    Chen, Zhiyuan; Morita, Kazuki

    2016-05-01

    A high-temperature process of refining metallurgical-grade silicon to solar-grade silicon was developed. In this gas purging treatment, boron impurity in silicon reacts with ammonia and the products are removed as volatiles at high temperature. 1 mass pct metallic iron was added to molten silicon as a catalyst, improving the boron removal ratio from 14 to 80 pct at 1723 K (1450 °C). At 1823 K (1550 °C), this reaction could reduce boron concentration from more than 120 ppmw to <1 ppmw within 6 hours, meeting the purity requirement of solar-grade silicon. Nickel was tested in place of iron but showed no catalytic effect on boron removal. The result confirmed the catalytic role of iron in boron removal from molten silicon in ammonia. Possible mechanisms of catalysis, influence from iron concentration, and temperature effect on the catalytic reaction were explored. An apparent activation energy of 329 ± 129 kJ mol-1 was calculated from experimental data.

  14. Low-Dimensional Network Formation in Molten Sodium Carbonate

    NASA Astrophysics Data System (ADS)

    Wilding, Martin C.; Wilson, Mark; Alderman, Oliver L. G.; Benmore, Chris; Weber, J. K. R.; Parise, John B.; Tamalonis, Anthony; Skinner, Lawrie

    2016-04-01

    Molten carbonates are highly inviscid liquids characterized by low melting points and high solubility of rare earth elements and volatile molecules. An understanding of the structure and related properties of these intriguing liquids has been limited to date. We report the results of a study of molten sodium carbonate (Na2CO3) which combines high energy X-ray diffraction, containerless techniques and computer simulation to provide insight into the liquid structure. Total structure factors (Fx(Q)) are collected on the laser-heated carbonate spheres suspended in flowing gases of varying composition in an aerodynamic levitation furnace. The respective partial structure factor contributions to Fx(Q) are obtained by performing molecular dynamics simulations treating the carbonate anions as flexible entities. The carbonate liquid structure is found to be heavily temperature-dependent. At low temperatures a low-dimensional carbonate chain network forms, at T = 1100 K for example ~55% of the C atoms form part of a chain. The mean chain lengths decrease as temperature is increased and as the chains become shorter the rotation of the carbonate anions becomes more rapid enhancing the diffusion of Na+ ions.

  15. Motion and Arrest of a Molten Liquid on Cold Substrates

    NASA Astrophysics Data System (ADS)

    Tavakoli-Dastjerdi, Faryar

    Spreading of liquid drop on cold solid substrates followed by solidification involves heat transfer, fluid dynamics, and phase change physics. Coupling of these physical phenomena, although present in many industrial applications and nature, renders the physical understanding of the process challenging. Here, the key aspects of molten liquid spreading and solidifying on cold solid substrate are examined experimentally and theoretically. A novel hypothesis of spreading solidifying drops on cold solid substrates is introduced that emphasizes on early stages of the drop solidification at the solid-liquid-gas interface. The derived equations of the drop motion and arrest, stemmed from the development of the presented hypothesis, are in accord with obtained empirical results. The hypothesis is then thoroughly tested with new sets of experiments: i) Drop impact experiments, ii) Inclined plate experiments. In addition, the solidification of static supercooled drops and the initiation mechanism of an intermittent stage (recalescence) are addressed. Also, a peculiar delay-freezing property of hydrophobic surfaces is examined under varying liquid flow rates and substrate temperatures. Moreover, a new phenomenon of cold-induced spreading of water drops on hydrophobic surfaces due to premature condensation followed by thin-film formation at the trijunction is explored and the effect of physical parameters such as relative humidity, the substrate temperature, initial contact angle, surface roughness, and drop volume are investigated. This study will significantly advance the current understanding of dynamic interaction between molten liquid and cold solid substrates.

  16. Electrolytic production of neodymium metal from a molten chloride electrolyte

    SciTech Connect

    Chambers, M.F.; Murphy, J.E.

    1991-01-01

    This paper reports that the U.S. Bureau of Mines conducted experiments on electrowinning of neodymium metal by using a molten-metal cathode at 650{degrees} C and an electrolyte of 50 mol pet NdCl, (neodymium chloride) and 50 mol pet KCl (potassium chloride). The molten-metal cathodes were alloys of magnesium and zinc or magnesium and cadmium. Current efficiencies were 90 pct with a Mg-Zn cathode and 80 pct with a Mg-Cd cathode. The Mg-Cd cathode was easily separated from the electrolyte. In contrast, the Mg-Zn cathode tended to mix with the electrolyte, making separation difficult. The cathode metals were separated from the neodymium by distillation at 1,100{degrees} C under a vacuum of 10{sup {minus}4} torr. Neodymium metal of 99.9 + purity was recovered from the Mg-Cd alloy cathode after 30 min distillation time. The neodymium recovered from the Mg-Zn system contained almost 2 pct Zn after vacuum distillation. Continuous operation using the Mg-Cd alloy cathode was demonstrated.

  17. Electrical conductivity anisotropy of partially molten peridotite under shear deformation

    NASA Astrophysics Data System (ADS)

    Zhang, B.; Yoshino, T.; Yamazaki, D.; Manthilake, G. M.; Katsura, T.

    2013-12-01

    Recent ocean bottom magnetotelluric investigations have revealed a high-conductivity layer (HCL) with high anisotropy characterized by higher conductivity values in the direction parallel to the plate motion beneath the southern East Pacific Rise (Evans et al., 2005) and beneath the edge of the Cocos plate at the Middle America trench offshore of Nicaragua (Naif et al., 2013). These geophysical observations have been attributed to either hydration (water) of mantle minerals or the presence of partial melt. Currently, aligned partial melt has been regarded as the most preferable candidate for explaining the conductivity anisotropy because of the implausibility of proton conduction (Yoshino et al., 2006). In this study, we report development of the conductivity anisotropy between parallel and normal to shear direction on the shear plane in partial molten peridotite as a function of time and shear strain. Starting samples were pre-synthesized partial molten peridotite, showing homogeneous melt distribution. The partially molten peridotite samples were deformed in simple shear geometry at 1 GPa and 1723 K in a DIA-type apparatus with uniaxial deformation facility. Conductivity difference between parallel and normal to shear direction reached one order, which is equivalent to that observed beneath asthenosphere. In contrast, such anisotropic behavior was not found in the melt-free samples, suggesting that development of the conductivity anisotropy was generated under shear stress. Microstructure of the deformed partial molten peridotite shows partial melt tends to preferentially locate grain boundaries parallel to shear direction, and forms continuously thin melt layer sub-parallel to the shear direction, whereas apparently isolated distribution was observed on the section perpendicular to the shear direction. The resultant melt morphology can be approximated by tube like geometry parallel to the shear direction. This observation suggests that the development of

  18. Development of a direct ammonia-fueled molten hydroxide fuel cell

    NASA Astrophysics Data System (ADS)

    Yang, Jun; Muroyama, Hiroki; Matsui, Toshiaki; Eguchi, Koichi

    2014-01-01

    A fundamental study on direct ammonia fuel cells with a molten hydroxide electrolyte was conducted. The electrochemical oxidation of ammonia on Pt electrode in a molten NaOH-KOH electrolyte was investigated by cyclic voltammetry and mass spectrometry. Ammonia was proved to be oxidized to N2 on the Pt electrode during anodic polarization in the molten hydroxide electrolyte. Furthermore, the direct ammonia fuel cell, i.e., Pt gas diffusion electrode|molten NaOH-KOH electrolyte|Pt gas diffusion electrode, was assembled and operated at 200-220 °C. The cell achieved the maximum power density of ca. 16 mW cm-2 at 220 °C with the supply of NH3 and humidified O2 to the anode and cathode, respectively. The mechanism of ammonia oxidation over Pt electrodes in a molten hydroxide electrolyte was discussed based on the results obtained.

  19. Zirconium and hafnium tetrachloride separation by extractive distillation with molten zinc chloride lead chloride solvent

    SciTech Connect

    McLaughlin, D.F.; Stoltz, R.A.

    1988-04-12

    In an extractive distillation method for separating hafniuim tetrachloride from zirconium tetrachloride of the type wherein a mixture of zirconium and hafnium tetrachlorides is introduced into an extractive distillation column, which extractive distillation column has a reboiler connected at the bottom and a reflux condenser connected at the top and wherein a molten salt solvent is circulated into the reflux condenser and through the column to provide a liquid phase, and wherein molten salt solvent containing zirconium tetrachloride is taken from the reboiler and run through a stripper to remove zirconium tetrachloride product from the molten salt solvent and the stripped molten salt solvent is returned to the reflux condenser and hafnium tetrachloride enriched vapor is taken as product from the reflux condenser, the improvement is described comprising: the molten salt having a composition of at least 30 mole percent zinc chloride and at least 10 mole percent of lead chloride.

  20. Studies on molten glass sealing in diffusion coefficient measurements using shear cell technique

    NASA Astrophysics Data System (ADS)

    Yu, Jianding; Natsuisaka, Makoto; Kato, Hirokazu; Matsumoto, Satoshi; Kinoshita, Kyoichi; Itami, Toshio; Yoda, Shinichi

    2000-05-01

    To develop a shear cell technique for measuring the diffusion coefficient of molten materials with high vapor pressure, molten silica glass was used to seal the vapor leak from the clearance between the cell and the rotating rod. An apparatus was designed to investigate the sealing ability of several molten silica glasses. Using Corning 0211, 7059, and 7740 silica glasses, Ar could be sealed under 150 kPa in the 1100-1500 K temperature range. The corresponding viscosities of the molten silica glasses in the sealing temperature range were 105.3-103.8 Pa s. Based on the results of Ar sealing experiments, the configuration of molten glass sealing was used to seal the As vapor leak in InxGa1-xAs diffusion coefficient measurement experiments. The As vapor leak was successfully sealed and excellent diffusion coefficient measurement data were obtained using the shear cell technique during microgravity experiments carried out on sounding rocket.

  1. Fluorescence spectroscopic studies of (acetamide + sodium/potassium thiocyanates) molten mixtures: composition and temperature dependence.

    PubMed

    Guchhait, Biswajit; Gazi, Harun Al Rasid; Kashyap, Hemant K; Biswas, Ranjit

    2010-04-22

    anisotropy has been found to be biexponential at all mixture compositions studied. Both the average solvation () and rotation () times of C153 in these mixtures exhibit fractional power law dependence on medium viscosity ( is proportional to eta(p), x being solvation or rotation). For solvation, p is found to be 0.46, which is very different from that obtained for common polar and nonpolar solvents, and RTILs (p approximately = 1). For rotation, p approximately = 0.65, which is again different from the value (p approximately = 1) obtained for common polar solvents and RTILs but very similar to that (p approximately = 0.6) found for nonpolar solvents. In addition, experimentally measured average rotation times in these mixtures are found to exhibit slip behavior in the low eta/T region, which gradually transforms to subslip as eta/T increases. Calculations using a recently developed semimolecular theory predict a total dynamic Stokes' shift for C153 (dipolar solute) in these molten mixtures near approximately 1600 cm(-1) where the solute-solvent (dipole-dipole) and the ion-solute (ion-dipole) interactions contribute respectively approximately 80% and approximately 20% to the calculated total shift. Like in experiments, the theoretically predicted solvation response function in the overdamped limit at each mixture composition has been found to be triexponential. The calculations in the underdamped limit, however, suggest a biphasic decay where a composition independent subpicosecond component and a much slower component with the time constant spreading over 150-850 ps contribute equally to constitute the total decay. The calculated average solvation times in this limit are found to be in better agreement with experimental results than the predictions from the overdamped limit. PMID:20345185

  2. Nuclear Hybrid Energy System: Molten Salt Energy Storage (Summer Report 2013)

    SciTech Connect

    Piyush Sabharwall; Michael George mckellar; Su-Jong Yoon

    2013-11-01

    Effective energy use is a main focus and concern in the world today because of the growing demand for energy. The nuclear hybrid energy system (NHES) is a valuable technical concept that can potentially diversify and leverage existing energy technologies. This report considers a particular NHES design that combines multiple energy systems including a nuclear reactor, energy storage system (ESS), variable renewable generator (VRG), and additional process heat applications. Energy storage is an essential component of this particular NHES because its design allows the system to produce peak power while the nuclear reactor operates at constant power output. Many energy storage options are available, but this study mainly focuses on a molten salt ESS. The primary purpose of the molten salt ESS is to enable the nuclear reactor to be a purely constant heat source by acting as a heat storage component for the reactor during times of low demand, and providing additional capacity for thermo-electric power generation during times of peak electricity demand. This report will describe the rationale behind using a molten salt ESS and identify an efficient molten salt ESS configuration that may be used in load following power applications. Several criteria are considered for effective energy storage and are used to identify the most effective ESS within the NHES. Different types of energy storage are briefly described with their advantages and disadvantages. The general analysis to determine the most efficient molten salt ESS involves two parts: thermodynamic, in which energetic and exergetic efficiencies are considered; and economic. Within the molten salt ESS, the two-part analysis covers three major system elements: molten salt ESS designs (two tank direct and thermocline), the molten salt choice, and the different power cycles coupled with the molten salt ESS. Analysis models are formulated and analyzed to determine the most effective ESS. The results show that the most

  3. Molten Chloride Salts for Heat Transfer in Nuclear Systems

    NASA Astrophysics Data System (ADS)

    Ambrosek, James Wallace

    2011-12-01

    A forced convection loop was designed and constructed to examine the thermal-hydraulic performance of molten KCl-MgCl2 (68-32 at %) salt for use in nuclear co-generation facilities. As part of this research, methods for prediction of the thermo-physical properties of salt mixtures for selection of the coolant salt were studied. In addition, corrosion studies of 10 different alloys were exposed to the KCl-MgCl2 to determine a suitable construction material for the loop. Using experimental data found in literature for unary and binary salt systems, models were found, or developed to extrapolate the available experimental data to unstudied salt systems. These property models were then used to investigate the thermo-physical properties of the LINO3-NaNO3-KNO 3-Ca(NO3), system used in solar energy applications. Using these models, the density, viscosity, adiabatic compressibility, thermal conductivity, heat capacity, and melting temperatures of higher order systems can be approximated. These models may be applied to other molten salt systems. Coupons of 10 different alloys were exposed to the chloride salt for 100 hours at 850°C was undertaken to help determine with which alloy to construct the loop. Of the alloys exposed, Haynes 230 had the least amount of weight loss per area. Nickel and Hastelloy N performed best based on maximum depth of attack. Inconel 625 and 718 had a nearly uniform depletion of Cr from the surface of the sample. All other alloys tested had depletion of Cr along the grain boundaries. The Nb in Inconel 625 and 718 changed the way the Cr is depleted in these alloys. Grain-boundary engineering (GBE) of Incoloy 800H improved the corrosion resistance (weight loss and maximum depth of attack) by nearly 50% as compared to the as-received Incoloy 800H sample. A high temperature pump, thermal flow meter, and pressure differential device was designed, constructed and tested for use in the loop, The heat transfer of the molten chloride salt was found to

  4. Production of Oxygen from Lunar Regolith by Molten Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Curreri, Peter A.

    2009-01-01

    This paper describes the use of the molten oxide electrolysis (MOE) process for the extraction of oxygen for life support and propellant, and silicon and metallic elements for use in fabrication on the Moon. The Moon is rich in mineral resources, but it is almost devoid of chemical reducing agents, therefore, molten oxide electrolysis is ideal for extraction, since the electron is the only practical reducing agent. MOE has several advantages over other extraction methods. First, electrolytic processing offers uncommon versatility in its insensitivity to feedstock composition. Secondly, oxide melts boast the twin key attributes of highest solubilizing capacity for regolith and lowest volatility of any candidate electrolytes. The former is critical in ensuring high productivity since cell current is limited by reactant solubility, while the latter simplifies cell design by obviating the need for a gas-tight reactor to contain evaporation losses as would be the case with a gas or liquid phase fluoride reagent operating at such high temperatures. Alternatively, MOE requires no import of consumable reagents (e.g. fluorine and carbon) as other processes do, and does not rely on interfacing multiple processes to obtain refined products. Electrolytic processing has the advantage of selectivity of reaction in the presence of a multi-component feed. Products from lunar regolith can be extracted in sequence according to the stabilities of their oxides as expressed by the values of the free energy of oxide formation (e.g. chromium, manganese, Fe, Si, Ti, Al, magnesium, and calcium). Previous work has demonstrated the viability of producing Fe and oxygen from oxide mixtures similar in composition to lunar regolith by molten oxide electrolysis (electrowinning), also called magma electrolysis having shown electrolytic extraction of Si from regolith simulant. This paper describes recent advances in demonstrating the MOE process by a joint project with participation by NASA KSC and

  5. Reactive Melt Migration and Channelization in Partially Molten Rocks

    NASA Astrophysics Data System (ADS)

    Pec, M.; Kohlstedt, D. L.; Zimmerman, M. E.; Holtzman, B. K.

    2014-12-01

    Several lines of evidence suggest that melt from partially molten regions of the mantle moves rapidly along chemically isolated pathways toward Earth's surface. In some previous experiments, reactive melt infiltration led to channelization; in others, it did not. To better understand the conditions required for channel formation, we developed an experimental set-up that allows flow of a reactive melt through a rock under a controlled pressure gradient by sandwiching a partially molten rock between a melt reservoir and porous sink. Hot-pressed 50:50 mixtures of olivine (Ol) and clinopyroxene (Cpx) with either 4 or 20 vol% alkali basalt formed ~4 mm long cylinders of partially molten rock. Source and sink are disks of alkali basalt and porous alumina. A melt reservoir-to-rock volume ratio of 2:1 ensured chemical disequilibrium. We anneal melt:rock:sink triplets for up to 5 h at a confining pressure of Pc=300 MPa with effective pressure Pe=0 to 299.9 MPa (Pe = Pc - Pp) , at T = 1200° & 1250°C. Two distinct melt migration features form, 1) a planar reaction layer and 2) finger-shaped channels. Both the reaction layer and the fingers contain Ol + melt with little to no Cpx. Planar reaction layers develop at the melt-rock interface in all experiments. Finger-shaped channels form only in experiments in which a fluid pressure gradient exists from source to sink, i.e. Pe>0 The thickness of the planar reaction layer increases with increasing T and with the square root of time, indicating that diffusion controls the growth rate, reaching thicknesses of ~70 μm at 1200°C and ~200 μm at 1250°C in 5 h, though layer thickness is independent of Peand initial melt content. The finger-shaped channels are more closely spaced and thicker in the experiments at higher temperature and higher initial melt content. To conclude, under our laboratory conditions, channelization of a reactive melt required application of a fluid pressure gradient; scaling conditions for channel formation

  6. Recent advances in the molten salt destruction of energetic materials

    SciTech Connect

    Pruneda, C. O., LLNL

    1996-09-01

    We have demonstrated the use of the Molten Salt Destruction (MSD) Process for destroying explosives, liquid gun propellant, and explosives-contaminated materials on a 1.5 kg of explosive/hr bench- scale unit (1, 2, 3, 4, 5). In our recently constructed 5 kg/hr pilot- scale unit we have also demonstrated the destruction of a liquid gun propellant and simulated wastes containing HMX (octogen). MSD converts the organic constituents of the waste into non-hazardous substances such as carbon dioxide, nitrogen, and water. Any inorganic constituents of the waste, such as metallic particles, are retained in the molten salt. The destruction of energetic materials waste is accomplished by introducing it, together with air, into a vessel containing molten salt (a eutectic mixture of sodium, potassium, and lithium carbonates). The following pure explosives have been destroyed in our bench-scale experimental unit located at Lawrence Livermore National Laboratory`s (LLNL) High Explosives Applications Facility (HEAF): ammonium picrate, HMX, K- 6 (keto-RDX), NQ, NTO, PETN, RDX, TATB, and TNT. In addition, the following compositions were also destroyed: Comp B, LX- IO, LX- 1 6, LX- 17, PBX-9404, and XM46 (liquid gun propellant). In this 1.5 kg/hr bench-scale unit, the fractions of carbon converted to CO and of chemically bound nitrogen converted to NO{sub x} were found to be well below 1%. In addition to destroying explosive powders and compositions we have also destroyed materials that are typical of residues which result from explosives operations. These include shavings from machined pressed parts of plastic-bonded explosives and sump waste containing both explosives and non-explosive debris. Based on the process data obtained on the bench-scale unit we designed and constructed a next-generation 5 kg/hr pilot-scale unit, incorporating LLNL`s advanced chimney design. The pilot unit has completed process implementation operations and explosives safety reviews. To date, in this

  7. The Interstellar Medium

    NASA Technical Reports Server (NTRS)

    Tielens, Alexander G. G. M.

    1995-01-01

    The Interstellar Medium (ISM) forms an integral part of the lifecycle of stars and the galaxy. Stars are formed by gravitational contraction of interstellar clouds. Over their life, stars return much of their mass to the ISM through winds and supernova explosions, resulting in a slow enrichment in heavy elements. Understanding the origin and evolution of the ISM is a key problem within astrophysics. The KAO has made many important contributions to studies of the interstellar medium both on the macro and on the micro scale. In this overview, I will concentrate on two breakthroughs in the last decade in which KAO observations have played a major role: (1) the importance of large Polycyclic Aromatic Hydrocarbon (PAH) molecules for the ISM (section 3) and (2) the study of Photodissociation Regions (PDRs) as an analog for the diffuse ISM at large (section 4). Appropriately, the micro and macro problem are intricately interwoven in these problems. Finally, section 5 reviews the origin of the (CII) emission observed by COBE.

  8. The Local Interstellar Medium

    NASA Astrophysics Data System (ADS)

    Redfield, S.

    2006-09-01

    The Local Interstellar Medium (LISM) is a unique environment that presents an opportunity to study general interstellar phenomena in great detail and in three dimensions. In particular, high resolution optical and ultraviolet spectroscopy have proven to be powerful tools for addressing fundamental questions concerning the physical conditions and three-dimensional (3D) morphology of this local material. After reviewing our current understanding of the structure of gas in the solar neighborhood, I will discuss the influence that the LISM can have on stellar and planetary systems, including LISM dust deposition onto planetary atmospheres and the modulation of galactic cosmic rays through the astrosphere --- the balancing interface between the outward pressure of the magnetized stellar wind and the inward pressure of the surrounding interstellar medium. On Earth, galactic cosmic rays may play a role as contributors to ozone layer chemistry, planetary electrical discharge frequency, biological mutation rates, and climate. Since the LISM shares the same volume as practically all known extrasolar planets, the prototypical debris disks systems, and nearby low-mass star-formation sites, it will be important to understand the structures of the LISM and how they may influence planetary atmospheres.

  9. DENSE MEDIUM CYCLONE OPTIMIZATON

    SciTech Connect

    Gerald H. Luttrell; Chris J. Barbee; Peter J. Bethell; Chris J. Wood

    2005-06-30

    Dense medium cyclones (DMCs) are known to be efficient, high-tonnage devices suitable for upgrading particles in the 50 to 0.5 mm size range. This versatile separator, which uses centrifugal forces to enhance the separation of fine particles that cannot be upgraded in static dense medium separators, can be found in most modern coal plants and in a variety of mineral plants treating iron ore, dolomite, diamonds, potash and lead-zinc ores. Due to the high tonnage, a small increase in DMC efficiency can have a large impact on plant profitability. Unfortunately, the knowledge base required to properly design and operate DMCs has been seriously eroded during the past several decades. In an attempt to correct this problem, a set of engineering tools have been developed to allow producers to improve the efficiency of their DMC circuits. These tools include (1) low-cost density tracers that can be used by plant operators to rapidly assess DMC performance, (2) mathematical process models that can be used to predict the influence of changes in operating and design variables on DMC performance, and (3) an expert advisor system that provides plant operators with a user-friendly interface for evaluating, optimizing and trouble-shooting DMC circuits. The field data required to develop these tools was collected by conducting detailed sampling and evaluation programs at several industrial plant sites. These data were used to demonstrate the technical, economic and environmental benefits that can be realized through the application of these engineering tools.

  10. Radio Is an Educational Medium.

    ERIC Educational Resources Information Center

    Duby, Aliza

    This report summarizes information found in a survey of the literature on radio as an educational medium which covered the published literature from many areas of the world. Comments on the literature reviewed are provided throughout the text, which is organized under seven major headings: (1) Radio, Mass Medium; (2) Radio, the Medium (broadening…

  11. Research issues in molten carbonate fuel cells: Pressurization

    SciTech Connect

    Williams, M.C.; George, T.J.

    1992-05-01

    The issue of pressurization is a complex and controversial one involving many engineering design variables. There are among the molten carbonate fuel cell (MCFC) developers and researchers differences in the relative perceived importance of these variables in the MCFC power plant systems determined to be of interest. These variables significantly affect MCFC system economics and commercial viability. While developing at pressure at this time may not be necessary to commercialize the MCFC, there are potential benefits of operating MCFC`s at pressure. In this paper, the authors identify the advantages and disadvantages of operating the MCFC at pressure. Potential problems are discussed. The large and small power plant system implications of operating at pressure are qualified. Some recommendations are made. The overall goal of this paper is to create interest and motivate research in the area. (VC)

  12. Research issues in molten carbonate fuel cells: Pressurization

    SciTech Connect

    Williams, M.C.; George, T.J.

    1992-01-01

    The issue of pressurization is a complex and controversial one involving many engineering design variables. There are among the molten carbonate fuel cell (MCFC) developers and researchers differences in the relative perceived importance of these variables in the MCFC power plant systems determined to be of interest. These variables significantly affect MCFC system economics and commercial viability. While developing at pressure at this time may not be necessary to commercialize the MCFC, there are potential benefits of operating MCFC's at pressure. In this paper, the authors identify the advantages and disadvantages of operating the MCFC at pressure. Potential problems are discussed. The large and small power plant system implications of operating at pressure are qualified. Some recommendations are made. The overall goal of this paper is to create interest and motivate research in the area. (VC)

  13. Cooling molten salt reactors using "gas-lift"

    NASA Astrophysics Data System (ADS)

    Zitek, Pavel; Valenta, Vaclav; Klimko, Marek

    2014-08-01

    This study briefly describes the selection of a type of two-phase flow, suitable for intensifying the natural flow of nuclear reactors with liquid fuel - cooling mixture molten salts and the description of a "Two-phase flow demonstrator" (TFD) used for experimental study of the "gas-lift" system and its influence on the support of natural convection. The measuring device and the application of the TDF device is described. The work serves as a model system for "gas-lift" (replacing the classic pump in the primary circuit) for high temperature MSR planned for hydrogen production. An experimental facility was proposed on the basis of which is currently being built an experimental loop containing the generator, separator bubbles and necessary accessories. This loop will model the removal of gaseous fission products and tritium. The cleaning of the fuel mixture of fluoride salts eliminates problems from Xenon poisoning in classical reactors.

  14. Measurements of Thermophysical Properties of Molten Silicon and Geranium

    NASA Technical Reports Server (NTRS)

    Rhim, Won-Kyu

    2001-01-01

    The objective of this ground base program is to measure thermophysical properties of molten/ undercooled silicon, germanium, and Si-Ge alloys using a high temperature electrostatic levitator and in clearly assessing the need of the microgravity environment to achieve the objective with higher degrees of accuracy. Silicon and germanium are two of the most important semiconductors for industrial applications: silicon is unsurpassed as a microelectronics material, occupying more than 95% of the electronics market. Si-Ge alloy is attracting keen interest for advanced electronic and optoelectronic applications in view of its variable band gap and lattice parameter depending upon its composition. Accurate thermophysical properties of these materials are very much needed in the semiconductor industry for the growth of large high quality crystals.

  15. Dismantled weapons fuel burning in molten salt reactors

    SciTech Connect

    Gat, U.; Engel, J.R.

    1993-10-01

    The advantages of burning fissile material from dismantled weapons in molten salt reactors (MSRs) are described. The fluid fuel MSRs with some, or full, processing are nondedicated reactors that generate energy and completely burn the fissile material on a continuous basis. No fuel fabrication is needed, and the entire dismantling can be done in a secure facility. Shipments are made in small, safe, and secure quantities. Denaturing, spiking, or mixing can be done at the source for added safety. MSRs are very safe reactors that help close the fuel cycle and simplify waste treatment, thereby contributing to acceptability. Additionally, MSRs are expected to be economically competitive as electric power stations. The safety, security, simplicity, economy, and proliferation resistant properties support the deployment in countries that have the need.

  16. Melt migration modeling in partially molten upper mantle

    NASA Astrophysics Data System (ADS)

    Ghods, Abdolreza

    The objective of this thesis is to investigate the importance of melt migration in shaping major characteristics of geological features associated with the partial melting of the upper mantle, such as sea-floor spreading, continental flood basalts and rifting. The partial melting produces permeable partially molten rocks and a buoyant low viscosity melt. Melt migrates through the partially molten rocks, and transfers mass and heat. Due to its much faster velocity and appreciable buoyancy, melt migration has the potential to modify dynamics of the upwelling partially molten plumes. I develop a 2-D, two-phase flow model and apply it to investigate effects of melt migration on the dynamics and melt generation of upwelling mantle plumes and focusing of melt migration beneath mid-ocean ridges. Melt migration changes distribution of the melt-retention buoyancy force and therefore affects the dynamics of the upwelling plume. This is investigated by modeling a plume with a constant initial melt of 10% where no further melting is considered. Melt migration polarizes melt-retention buoyancy force into high and low melt fraction regions at the top and bottom portions of the plume and therefore results in formation of a more slender and faster upwelling plume. Allowing the plume to melt as it ascends through the upper mantle also produces a slender and faster plume. It is shown that melt produced by decompressional melting of the plume migrates to the upper horizons of the plume, increases the upwelling velocity and thus, the volume of melt generated by the plume. Melt migration produces a plume which lacks the mushroom shape observed for the plume models without melt migration. Melt migration forms a high melt fraction layer beneath the sloping base of the impermeable oceanic lithosphere. Using realistic conditions of melting, freezing and melt extraction, I examine whether the high melt fraction layer is able to focus melt from a wide partial melting zone to a narrow region

  17. The case for the thorium molten salt reactor

    NASA Astrophysics Data System (ADS)

    Greaves, E. D.; Furukawa, K.; Sajo-Bohus, L.; Barros, H.

    2012-02-01

    Shortcomings of current PWR and BWR, solid uranium-fuel, nuclear power reactors are summarized. It is shown how the Molten Salt Reactor (MSR) created and operated at Oak Ridge National Laboratory (ORNL), USA (1960s-1970s) and developed as FUJI reactor by Furukawa and collaborators (1980s-1990s), addresses all of these shortcomings. Relevant properties of the MSR regarding to simplicity, its impact on capital and operating costs, safety, waste product production, waste reprocessing, power efficiency and non proliferation properties are reviewed. The Thorium MSR within the THORIMS-NES fuel cycle system is described concluding that the superior properties of the MSR make this the technology of choice to provide the required future energy in the South American region.

  18. The use of tetravalent sulfur in molten chloroaluminate secondary batteries

    NASA Astrophysics Data System (ADS)

    Mamantov, G.; Marassi, R.; Matsunaga, M.; Ogata, Y.; Wiaux, J. P.; Frazer, E. J.

    1980-11-01

    A new rechargeable Na/Na(+) ion conductor/SCl3(+) in molten AlCl3-NaCl cell is described. This cell operates at temperatures in the range of 180-250 C and has an open-circuit voltage of 4.2 V. The discharge process involves the reduction of tetravalent sulfur to the elemental state; sulfur can be further reduced to sulfide. The preferred sodium ion conductor is beta double prime alumina. High energy density values, large percent utilization of the active material, and good energy efficiency have been demonstrated. The performances of cells prepared in the discharged and charged states were found to be the same. The number of deep charge/discharge cycles has exceeded 400.

  19. Physicochemical processes on the solid metal-molten metal interface

    SciTech Connect

    Eremenko, V.N.; Dybkov, V.I.; Natanzon, Y.V.

    1985-05-01

    The authors present a method of dissolution by which bimetalspecimens of St3 and 45 steels, 12Kh18N1OT stainless steel with A995 aluminum, ADl and silumin were obtained. Tests showed high mechanical strength of the bimetals and good resistance under thermal shock conditions. The authors further conclude that the method of creation of permanent joints of metals by holding the solid, more refractory metal with a liquid low-melting one is most suitable for the production of cylindrical bimetal blanks since in this case it is easy to agitate the molten metal by rotation of the original blank of the solid metal in it. By simple machining from such a bimetal, it is possible to obtain tubes, butt joints or concentric two- and three-layer sleeves.

  20. Effects of molten aluminum on H13 dies and coatings

    NASA Astrophysics Data System (ADS)

    Yu, M.; Shivpuri, R.; Rapp, R. A.

    1995-04-01

    The effects of molten aluminum casting alloy A390 on a commercially heat treated H13 die steel and two wear-resistant coatings, Cr23C6 and TiN, were investigated by an accelerated corrosion test. The H13 steel suffered severe corrosion due to the rapid formation of intermetallic compounds. The formation of multilayer intermetallic compounds and the simultaneous dissociation of the intermetallic compound τ6 (Al4FeSi) were attributed to the fast dissolution of H13 steels into the melt. This dissolution of the H13 steel was accelerated dramatically by turbulence and an increase in melt temperature. Significant improvement in corrosion resistance was achieved for the H13 steel coated by Cr23C6 via a pack cementation process.

  1. Simulations of rapid pressure-induced solidification in molten metals

    SciTech Connect

    Patel, M V; Streitz, F H

    2003-10-14

    The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized.

  2. Electrochemical Synthesis of Niobium-Hafnium Coatings in Molten Salts

    NASA Astrophysics Data System (ADS)

    Kuznetsov, Sergey A.; Kuznetsova, Svetlana V.

    2007-08-01

    Graphite is widely used in technology because of its unique properties. A drawback of graphite is its low heat resistance in oxidizing atmospheres. To increase its heat resistance, Nb-Hf protective coatings were synthesized. Electrodeposition of niobium coatings on graphite with subsequent precise surface alloying of niobium with hafnium was studied. Electrochemical synthesis of Nb-Hf coatings from molten salt systems containing compounds of niobium and hafnium was used too. It was shown that Nb-Hf coatings with a planar growing front can be obtained if the concentration and therefore the limiting current density of the more electropositive component Nb is kept low. Nb-Hf coatings with a thickness of 20 - 30 μm have been obtained in this way from an NaCl-KCl-K2NbF7 (1 wt%)-K2HfF6 (10 wt%)-NaF (5 wt%) melt, above the limiting current density of niobium deposition.

  3. Natural gas anodes for aluminium electrolysis in molten fluorides.

    PubMed

    Haarberg, Geir Martin; Khalaghi, Babak; Mokkelbost, Tommy

    2016-08-15

    Industrial primary production of aluminium has been developed and improved over more than 100 years. The molten salt electrolysis process is still suffering from low energy efficiency and considerable emissions of greenhouse gases (CO2 and PFC). A new concept has been suggested where methane is supplied through the anode so that the CO2 emissions may be reduced significantly, the PFC emissions may be eliminated and the energy consumption may decrease significantly. Porous carbon anodes made from different graphite grades were studied in controlled laboratory experiments. The anode potential, the anode carbon consumption and the level of HF gas above the electrolyte were measured during electrolysis. In some cases it was found that the methane oxidation was effectively participating in the anode process. PMID:27210046

  4. Molten salt thermal energy storage for utility peaking loads

    NASA Technical Reports Server (NTRS)

    Ferrara, A.; Haslett, R.; Joyce, J.

    1977-01-01

    This paper considers the use of thermal energy storage (TES) in molten salts to increase the capacity of power plants. Five existing fossil and nuclear electric utility plants were selected as representative of current technology. A review of system load diagrams indicated that TES to meet loads over 95% of peak was a reasonable goal. Alternate TES heat exchanger locations were evaluated, showing that the stored energy should be used either for feedwater heating or to generate steam for an auxiliary power cycle. Specific salts for each concept are recommended. Design layouts were prepared for one plant, and it was shown that a TES tube/shell heat exchanger system could provide about 7% peaking capability at lower cost than adding steam generation capacity. Promising alternate heat exchanger concepts were also identified.

  5. Industry support for molten carbonate fuel cell commercialization

    SciTech Connect

    Nimmons, J.T.

    1996-12-31

    The Alliance to Commercialize Carbonate Technology (ACCT) is a working alliance of utilities and industry, created to help bring molten carbonate fuel cell (MCFC) technology into commercial markets by the year 2000. Its principal focus is the IMHEX{reg_sign} MCFC power plant under development by the team of M-C Power Corporation, the Institute of Gas Technology, The Bechtel Corporation, and Stewart & Stevenson Services, Inc. (the {open_quotes}Development Team{close_quotes}), although many ACCT members are also interested in other fuel cell technologies. This paper will describe ACCT`s background, mission, approach and activities, as well as opportunities for those interested to join in ACCT`s ongoing work toward MCFC commercialization.

  6. Molten Materials Transfer and Handling on the Lunar Surface

    NASA Technical Reports Server (NTRS)

    Stefanescu, Doru M.; Curreri, Peter A.; Sen, Subhayu

    2008-01-01

    Electrolytic reduction processes as a means to provide pure elements for lunar resource utilization have many advantages. Such processes have. the potential of removing all the oxygen from the lunar soil for use in life support and for propellant. Electrochemical reduction also provides a direct path for the. production of pure metals and silicon which can be utilized for in situ manufacturing and power production. Some of the challenges encountered in the electrolytic reduction processes include the feeding of the electrolytic cell (the transfer of electrolyte containing lunar soil), the withdrawal of reactants and refined products such as the liquidironsiliconalloy with a number of impurities, and the spent regolith slag, produced in the hot electrolytic cell for the reduction of lunar regolith. The paper will discuss some of the possible solutions to the challenges of handling molten materials on the lunar surface, as well as the path toward the construction and testing of a proof-of-concept facility.

  7. Molten Salt Fuel Cycle Requirements for ADTT Applications

    SciTech Connect

    Williams, D. F.; Del Cul, G. D.; Toth, L. M.

    1999-06-07

    The operation of an ADT system with the associated nuclear reactions has a profound effect upon the chemistry of the fuel - especially with regards to container compatibility and the chemical separations that may be required. The container can be protected by maintaining the redox chemistry within a relatively narrow, non-corrosive window. Neutron economy as well as other factors require a sophisticated regime of fission product separations. Neither of these control requirements has been demonstrated on the scale or degree of sophistication necessary to support an ADT device. We review the present situation with respect to fluoride salts, and focus on the critical issues in these areas which must be addressed. One requirement for advancement in this area - a supply of suitable materials - will soon be fulfilled by the remediation of ORNL's Molten Salt Reactor Experiment, and the removal of a total of 11,000 kg of enriched (Li-7 > 99.9%) coolant, flush, and fuel salts.

  8. ESR hollows molten metal/slag interface detection

    SciTech Connect

    Harris, B.; Klein, H.J.

    1984-02-21

    An improved system for detecting the location of a molten metal/slag interface during the casting of electroslag remelted hollows is provided. The system includes a gamma ray radiation source (30) and a scintillation counter (40). The source (30) and counter (40) reside outside the casting crucible (1) and are held in fixed spatial relationships with respect to one another and with respect to the mandrel (10). The radiation from the source (30) is directed through the crucible (1) and through the annular casting zone (9) defined between the sidewalls of the upwardly driven mandrel (10) and the crucible (1). The counter (40) provides an electrical signal responsive to the rate of radiation events detected thereby.

  9. Experimental Compressibility of Molten Hedenbergite at High Pressure

    NASA Astrophysics Data System (ADS)

    Agee, C. B.; Barnett, R. G.; Guo, X.; Lange, R. A.; Waller, C.; Asimow, P. D.

    2010-12-01

    Experiments using the sink/float method have bracketed the density of molten hedenbergite (CaFeSi2O6) at high pressures and temperatures. The experiments are the first of their kind to determine the compressibility of molten hedenbergite at high pressure and are part of a collaborative effort to establish a new database for an array of silicate melt compositions, which will contribute to the development of an empirically based predictive model that will allow calculation of silicate liquid density and compressibility over a wide range of P-T-X conditions where melting could occur in the Earth. Each melt composition will be measured using: (i) double-bob Archimedean method for melt density and thermal expansion at ambient pressure, (ii) sound speed measurements on liquids to constrain melt compressibility at ambient pressure, (iii) sink/float technique to measure melt density to 15 GPa, and (iv) shock wave measurements of P-V-E equation of state and temperature between 10 and 150 GPa. Companion abstracts on molten fayalite (Waller et al., 2010) and liquid mixes of hedenbergite-diopside and anorthite-hedenbergite-diopside (Guo and Lange, 2010) are also presented at this meeting. In the present study, the hedenbergite starting material was synthesized at the Experimental Petrology Lab, University of Michigan, where melt density, thermal expansion, and sound speed measurements were also carried out. The starting material has also been loaded into targets at the Caltech Shockwave Lab, and experiments there are currently underway. We report here preliminary results from static compression measurement performed at the Department of Petrology, Vrije Universiteit, Amsterdam, and the High Pressure Lab, Institute of Meteoritics, University of New Mexico. Experiments were carried out in Quick Press piston-cylinder devices and a Walker-style multi-anvil device. Sink/float marker spheres implemented were gem quality synthetic forsterite (Fo100), San Carlos olivine (Fo90), and

  10. Liquid-metal embrittlement of refractory metals by molten plutonium

    SciTech Connect

    Lesuer, D.R.; Bergin, J.B.; McInturff, S.A.; Kuhn, B.A.

    1980-07-01

    Embrittlement by molten plutonium of the refractory metals and alloys W-25 wt % Re, tantalum, molybdenum, and Ta-10 wt % W was studied. At 900/sup 0/C and a strain rate of 10/sup -4/ s/sup -1/, the materials tested may be ranked in order of decreasing susceptibility to liquid-plutonium embrittlement as follows: molybdenum, W-25 wt % Re, Ta-10 wt % W, and tantalum. These materials exhibited a wide range in susceptibility. Embrittlement was found to exhibit a high degree of temperature and strain-rate dependence, and we present arguments that strongly support a stress-assisted, intergranular, liquid-metal corrosion mechanism. We also believe microstructure plays a key role in the extent of embrittlement. In the case of W-25 wt % Re, we have determined that a dealloying corrosion takes place in which rhenium is selectively withdrawn from the alloy.

  11. Mechanical properties of 4d transition metals in molten state

    NASA Astrophysics Data System (ADS)

    Singh, Deobrat; Sonvane, Yogesh; Thakor, P. B.

    2016-05-01

    Mechanical properties of 4d transition metals in molten state have been studied in the present study. We have calculated mechanical properties such as isothermal bulk modulus (B), modulus of rigidity (G), Young's modulus (Y) and Hardness have also been calculated from the elastic part of the Phonon dispersion curve (PDC). To describe the structural information, we have used different structure factor S(q) using Percus-Yevick hard sphere (PYHS) reference systems along with our newly constructed parameter free model potential.To see the influence of exchange and correlation effect on the above said properties of 3d liquid transition metals, we have used Sarkar et al (S)local field correction functions. Present results have been found good in agreement with available experimental data.

  12. Cooling molten salt reactors using “gas-lift”

    SciTech Connect

    Zitek, Pavel E-mail: klimko@kke.zcu.cz; Valenta, Vaclav E-mail: klimko@kke.zcu.cz; Klimko, Marek E-mail: klimko@kke.zcu.cz

    2014-08-06

    This study briefly describes the selection of a type of two-phase flow, suitable for intensifying the natural flow of nuclear reactors with liquid fuel - cooling mixture molten salts and the description of a “Two-phase flow demonstrator” (TFD) used for experimental study of the “gas-lift” system and its influence on the support of natural convection. The measuring device and the application of the TDF device is described. The work serves as a model system for “gas-lift” (replacing the classic pump in the primary circuit) for high temperature MSR planned for hydrogen production. An experimental facility was proposed on the basis of which is currently being built an experimental loop containing the generator, separator bubbles and necessary accessories. This loop will model the removal of gaseous fission products and tritium. The cleaning of the fuel mixture of fluoride salts eliminates problems from Xenon poisoning in classical reactors.

  13. Analysis of Bubble Flow in the Deep-Penetration Molten Pool of Vacuum Electron Beam Welding

    NASA Astrophysics Data System (ADS)

    Luo, Yi; Wan, Rui; Zhu, Yang; Xie, Xiaojian

    2015-03-01

    Based on the vacuum electron beam welding with deep-penetration process, the convection phenomenon of the bubble flow in partially penetrated and fully penetrated molten pool of AZ91D magnesium alloy was simulated under the unsteady-state conditions. At the same time, the distributions of the cavity-type defects in deep-penetration weld were studied. The results showed that the cavity-type defects are more prone to distribute at the bottom of the weld and accumulate along the axis of the weld for the partially penetrated weld seam; there is a high incidence of cavity-type defects in the middle of the weld for the fully penetrated weld seam. As a smooth escape channel for the gas phase is formed in the fully penetrated molten pool, the possibility of gas escaping is much higher than that in the partially penetrated molten pool. A high liquid convection velocity is more conducive to the escape of the gas in molten pool. The liquid convection velocity in the fully penetrated molten pool is higher than that in the partially penetrated molten pool. So, the final gas fraction in the fully penetrated molten pool is low. Therefore, the appearance of cavity-type defects in the fully penetrated weld seam is less than that in the partially penetrated weld seam.

  14. Viscoelasticity of partially molten rocks at mantle P-T

    NASA Astrophysics Data System (ADS)

    Weidner, D.; Li, L.; Wang, L.; Vaughan, M.

    2008-12-01

    The mechanical properties of a partially molten rock are crucial for interpreting the attenuation and velocities of seismic waves. While partial melting is often associated with low seismic shear wave velocity zone (LVZ) (Anderson and Sammis, 1970); studies have also suggested that partial melting may not be required to interpret the large velocity variation in the upper mantle (Faul and Jackson, 2005; Karato and Jung, 1998; Stixrude and Lithgow-Bertelloni, 2005). Extensive studies (Faul et al., 2004; Gribb and Cooper, 2000; Jackson et al., 2004) have been carried out on the attenuation behavior of partially-molten samples using melt-bearing olivine sample but at low-pressure (less than 300 MPa). Our recent developments (Li and Weidner, 2007) have allowed us to study energy dissipation in materials at high P-T (up to 15 GPa-2000K) and seismic frequencies. We have performed some experiments to characterize attenuation and dispersion in a model mantle composition (Kilborne Hole peridotite nodule, KLB- 1) at 1-10 GPa pressures. We use the multi-anvil high pressure device D-DIA (Durham et al., 2002; Wang et al., 2003) coupled with synchrotron X-ray radiation (Weidner et al., 2005). Mechanical testing is done by applying a uniaxial forced oscillation on a sample typically of 1 mm length and 1-1.5 mm diameter. The preliminary results raised many interesting issues. The detected Q and Young's modulus were found to be dependent on the pre-annealing conditions of the sample which may be a result of unrelaxed differential stresses. The geometry of the melted phases highly depends on the magnitude of the stress and melt- fractions. Microscopic analysis of the recovered sample will also be discussed.

  15. Interaction of Pipeline Materials with Molten Fluoride Salts

    NASA Astrophysics Data System (ADS)

    Šimo, Tomáš; Matal, Oldřich; Nesvadba, Lukáś; Dvořák, Vladimír; Kanický, Viktor; Sulovský, Petr; Machát, Jiří

    2007-12-01

    Molten fluoride salts are very promising carriers for the transport of large amounts of heat for example from a high temperature nuclear reactor to a plant which generates hydrogen by chemical processes or from a nuclear reactor to a heat exchanger being a part of the equipment needed to realize the Brayton cycle with a very high power efficiency. Therefore, in the framework of our project, experimental and theoretical investigations of the interactions of fluoride salts as heat carriers needed as high potential and structural materials for pipelines in order to transport heat at temperatures above 600◦C were started. Experimental investigations of Fe-based and Ni-based materials in molten fluoride salts at high temperatures and with different exposure times were performed. Two components salts (LiF-NaF and NaF-NaBF4) and three components salts (LiF-NaF-ZrF4 and LiF-NaF-RbF) were chosen in the experiments. The salt analysis was focussed on the content of metallic elements before and after the exposure of the samples to the salt melts. It was done by inductively coupled plasma-optical emission spectrometry (ICP-OES) and by titrimetric techniques. The thickness of the material zone affected by the salt melts, characterized by an enriched / reduced content of elements in comparison to the mean original content, and the material attacked zone, characterized by very tiny channels or chains of pores or pits formed preferably at grain boundaries, were the subject of the analysis performed by electron microscopy / microprobe techniques. Theoretical models for the transport of elements in the material samples exposed to salt melts using experimental data were also developed.

  16. Viscosity Relaxation in Molten HgZnTe

    NASA Technical Reports Server (NTRS)

    Su, Ching-Hua; Lehoczky, S. L.; Kim, Yeong Woo; Baird, James K.; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Rotating cup measurements of the viscosity of the pseudo-binary melt, HgZnTe have shown that the isothermal liquid with zinc mole fraction 0.16 requires tens of hours of equilibration time before a steady viscous state can be achieved. Over this relaxation period, the viscosity at 790 C increases by a factor of two, while the viscosity at 810 C increases by 40%. Noting that the Group VI elements tend to polymerize when molten, we suggest that the viscosity of the melt is enhanced by the slow formation of Te atom chains. To explain the build-up of linear Te n-mers, we propose a scheme, which contains formation reactions with second order kinetics that increase the molecular weight, and decomposition reactions with first order kinetics that inactivate the chains. The resulting rate equations can be solved for the time dependence of each molecular weight fraction. Using these molecular weight fractions, we calculate the time dependence of the average molecular weight. Using the standard semi-empirical relation between polymer average molecular weight and viscosity, we then calculate the viscosity relaxation curve. By curve fitting, we find that the data imply that the rate constant for n-mer formation is much smaller than the rate constant for n-mer deactivation, suggesting that Te atoms only weakly polymerize in molten HgZnTe. The steady state toward which the melt relaxes occurs as the rate of formation of an n-mer becomes exactly balanced by the sum of the rate for its deactivation and the rate for its polymerization to form an (n+1)-mer.

  17. Molten Salt Test Loop (MSTL) system customer interface document.

    SciTech Connect

    Gill, David Dennis; Kolb, William J.; Briggs, Ronald D.

    2013-09-01

    The National Solar Thermal Test Facility at Sandia National Laboratories has a unique test capability called the Molten Salt Test Loop (MSTL) system. MSTL is a test capability that allows customers and researchers to test components in flowing, molten nitrate salt. The components tested can range from materials samples, to individual components such as flex hoses, ball joints, and valves, up to full solar collecting systems such as central receiver panels, parabolic troughs, or linear Fresnel systems. MSTL provides realistic conditions similar to a portion of a concentrating solar power facility. The facility currently uses 60/40 nitrate %E2%80%9Csolar salt%E2%80%9D and can circulate the salt at pressure up to 40 bar (600psi), temperature to 585%C2%B0C, and flow rate of 44-50kg/s(400-600GPM) depending on temperature. The purpose of this document is to provide a basis for customers to evaluate the applicability to their testing needs, and to provide an outline of expectations for conducting testing on MSTL. The document can serve as the basis for testing agreements including Work for Others (WFO) and Cooperative Research and Development Agreements (CRADA). While this document provides the basis for these agreements and describes some of the requirements for testing using MSTL and on the site at Sandia, the document is not sufficient by itself as a test agreement. The document, however, does provide customers with a uniform set of information to begin the test planning process.

  18. Design report on SCDAP/RELAP5 model improvements - debris bed and molten pool behavior

    SciTech Connect

    Allison, C.M.; Rempe, J.L.; Chavez, S.A.

    1994-11-01

    the SCDAP/RELAP5/MOD3 computer code is designed to describe the overall reactor coolant system thermal-hydraulic response, core damage progression, and in combination with VICTORIA, fission product release and transport during severe accidents. Improvements for existing debris bed and molten pool models in the SCDAP/RELAP5/MOD3.1 code are described in this report. Model improvements to address (a) debris bed formation, heating, and melting; (b) molten pool formation and growth; and (c) molten pool crust failure are discussed. Relevant data, existing models, proposed modeling changes, and the anticipated impact of the changes are discussed. Recommendations for the assessment of improved models are provided.

  19. Numerical analysis of partially molten splat during thermal spray process using the finite element method

    NASA Astrophysics Data System (ADS)

    Zirari, M.; Abdellah El-Hadj, A.; Bacha, N.

    2010-03-01

    A finite element method is used to simulate the deposition of the thermal spray coating process. A set of governing equations is solving by a volume of fluid method. For the solidification phenomenon, we use the specific heat method (SHM). We begin by comparing the present model with experimental and numerical model available in the literature. In this study, completely molten or semi-molten aluminum particle impacts a H13 tool steel substrate is considered. Next we investigate the effect of inclination of impact of a partially molten particle on flat substrate. It was found that the melting state of the particle has great effects on the morphologies of the splat.

  20. Magneto-hydrodynamic detection of vortex shedding for molten salt flow sensing.

    SciTech Connect

    Kruizenga, Alan Michael; Crocker, Robert W.

    2012-09-01

    High temperature flow sensors must be developed for use with molten salts systems at temperatures in excess of 600%C2%B0C. A novel magneto-hydrodynamic sensing approach was investigated. A prototype sensor was developed and tested in an aqueous sodium chloride solution as a surrogate for molten salt. Despite that the electrical conductivity was a factor of three less than molten salts, it was found that the electrical conductivity of an electrolyte was too low to adequately resolve the signal amidst surrounding noise. This sensor concept is expected to work well with any liquid metal application, as the generated magnetic field scales proportionately with electrical conductivity.

  1. Method of removal of heavy metal from molten salt in IFR fuel pyroprocessing

    DOEpatents

    Gay, Eddie C.

    1995-01-01

    An electrochemical method of separating heavy metal values from a radioactive molten salt including Li halide at temperatures of about 500.degree. C. The method comprises positioning a solid Li--Cd alloy anode in the molten salt containing the heavy metal values, positioning a Cd-containing cathode or a solid cathode positioned above a catch crucible in the molten salt to recover the heavy metal values, establishing a voltage drop between the anode and the cathode to deposit material at the cathode to reduce the concentration of heavy metals in the salt, and controlling the deposition rate at the cathode by controlling the current between the anode and cathode.

  2. Method for producing hydrocarbon fuels from heavy polynuclear hydrocarbons by use of molten metal halide catalyst

    DOEpatents

    Gorin, Everett

    1979-01-01

    In a process for hydrocracking heavy polynuclear carbonaceous feedstocks to produce lighter hydrocarbon fuels by contacting the heavy feedstocks with hydrogen in the presence of a molten metal halide catalyst, thereafter separating at least a substantial portion of the carbonaceous material associated with the reaction mixture from the spent molten metal halide and thereafter regenerating the metal halide catalyst, an improvement comprising contacting the spent molten metal halide catalyst after removal of a major portion of the carbonaceous material therefrom with an additional quantity of hydrogen is disclosed.

  3. Method of removal of heavy metal from molten salt in IFR fuel pyroprocessing

    SciTech Connect

    Gay, E.C.

    1993-12-23

    An electrochemical method of separating heavy metal values from a radioactive molten salt including Li halide at temperatures of about 500{degree}C. The method comprises positioning a solid Li-Cd alloy anode in the molten salt containing the heavy metal values, positioning a Cd-containing cathode or a solid cathode positioned above a catch crucible in the molten salt to recover the heavy metal values, establishing a voltage drop between the anode and the cathode to deposit material at the cathode to reduce the concentration of heavy metals in the salt, and controlling the deposition rate at the cathode by controlling the current between the anode and cathode.

  4. Reactive transport in a partially molten system with binary solid solution

    NASA Astrophysics Data System (ADS)

    Jordan, Jacob S.; Hesse, Marc A.

    2015-12-01

    Melt extraction from the Earth's mantle through high-porosity channels is required to explain the composition of the oceanic crust. Feedbacks from reactive melt transport are thought to localize melt into a network of high-porosity channels. Recent studies invoke lithological heterogeneities in the Earth's mantle to seed the localization of partial melts. Therefore, it is necessary to understand the reaction fronts that form as melt flows across the lithological interface between the heterogeneity and the ambient mantle. Here we present a chromatographic analysis of reactive melt transport across lithological boundaries, using the theory of hyperbolic conservation laws. This is an extension of linear trace element chromatography to the coupling of major elements and energy transport. Our analysis allows the prediction of the nonlinear feedbacks that arise in reactive melt transport due to changes in porosity. This study considers the special case of a partially molten porous medium with binary solid solution. As melt traverses a lithological contact, binary solid solution leads to the formation of a reacted zone between an advancing reaction front and the initial contact. The analysis also shows that the behavior of a fertile heterogeneity depends on its absolute concentration, in addition to compositional differences between itself and the refractory background. We present a regime diagram that predicts if melt emanating from a fertile heterogeneity localizes into high-porosity channels or develops a zero porosity shell. The theoretical framework presented here provides a useful tool for understanding nonlinear feedbacks in reactive melt transport, because it can be extended to more complex and realistic phase behaviors.

  5. Bubble size and gas-liquid interfacial area measurements using molten paraffin waxes in bubble columns

    SciTech Connect

    Bukur, D.B.; Patel, S.A.; Daly, J.G.; Raphael, M.L.

    1987-01-01

    Experiments were conducted in 0.05 m ID and 0.23 m ID by 3 m tall bubble columns with different types of molten waxes as the liquid medium and nitrogen as the gas, under processing conditions typical or Fischer-Tropsch synthesis over iron catalysts (i.e. gas velocities up to 0.15 m s, and temperatures between 200 and 270/sup 0/C) to estimate gas liquid interfacial area from measured values of average gas hold-up and Sauter mean bubble diameter. The gas hold-up was estimated from visual observations of the expanded and static liquid heights, and the Sauter was estimated from bubble size measurements obtained by photography and dynamic gas disengagement. The paraffin wax (FT-300) used in the authors' studies is non-coalescing and has a tendency to foam. The amount of foam is greater for runs conducted in the order of increasing gas velocities, than in runs with decreasing velocities. Thus, two values of hold-up are possible and the start-up procedure determines which one will be attained. At higher gas velocities (> 0.05 m/s) the foam disappears and a transition to the slug flow, churn-turbulent regime takes place. Reactor waxes are coalescing in nature and do not produce foam. Despite similar hold-ups for the different waxes at higher gas velocities, the Sauters are significantly different and this is reflected in the specific gas-liquid interfacial areas, with larger values obtained with the paraffin wax compared to values with reactor waxes.

  6. Method for converting UF5 to UF4 in a molten fluoride salt

    DOEpatents

    Bennett, Melvin R.; Bamberger, Carlos E.; Kelmers, A. Donald

    1977-01-01

    The reduction of UF.sub.5 to UF.sub.4 in a molten fluoride salt by sparging with hydrogen is catalyzed by metallic platinum. The reaction is also catalyzed by platinum alloyed with gold reaction equipment.

  7. Dissolution of a 316L stainless steel vessel by a pool of molten aluminum

    SciTech Connect

    Tutu, N.K.; Finfrock, C.C.; Lara, J.D.; Schwarz, C.E.; Greene, G.A.

    1993-01-01

    Two experiments to study the dissolution of a torospherical stainless steel vessel by an isothermal pool of molten aluminum have been performed. The test vessels consisted of 24 inch diameter 316L stainless steel ``ASME Flanged and Dished Heads.`` The nominal values of the average melt temperatures for the two tests were: 977{degree}C and 1007{degree}C. The measurements of the dissolution depth as a function of the position along the vessel surface showed the dissolution to be spatially highly non-uniform. Large variations in the dissolution depth with respect to the azimuthal coordinate were also observed. The maximum value of the measured time averaged dissolution rate was found to be 5.05 mm/hr, and this occurred near the edge of the molten pool. The concentration measurements indicated that the molten pool was highly stratified with respect to the concentration of stainless steel in the melt (molten aluminum-stainless steel solution).

  8. Rotating Molten Metallic Drops and Their Applications for Surface Tension Measurements

    NASA Technical Reports Server (NTRS)

    Rhim, W. K.; Ishikawa, T.

    1998-01-01

    Shapes and stability of rotating molten metal drops carrying net surface electric charges are experimentally investigated, and the feasibility of measureing surface tension based on drop rotation is examined.

  9. Thermophysical Properties of Molten Silicon Measured by JPL High Temperature Electrostatic Levitator

    NASA Technical Reports Server (NTRS)

    Rhim, W. K.; Ohsaka, K.

    1999-01-01

    Five thermophysical properties of molten silicon measured by the High Temperature Electrostatic Levitator (HTESL) at JPL are presented. The properties measured are the density, the constant pressure specific heat capacity, the hemispherical total emissivity, the surface tension and the viscosity.

  10. Electrical double layers and differential capacitance in molten salts from density functional theory

    DOE PAGESBeta

    Frischknecht, Amalie L.; Halligan, Deaglan O.; Parks, Michael L.

    2014-08-05

    Classical density functional theory (DFT) is used to calculate the structure of the electrical double layer and the differential capacitance of model molten salts. The DFT is shown to give good qualitative agreement with Monte Carlo simulations in the molten salt regime. The DFT is then applied to three common molten salts, KCl, LiCl, and LiKCl, modeled as charged hard spheres near a planar charged surface. The DFT predicts strong layering of the ions near the surface, with the oscillatory density profiles extending to larger distances for larger electrostatic interactions resulting from either lower temperature or lower dielectric constant. Inmore » conclusion, overall the differential capacitance is found to be bell-shaped, in agreement with recent theories and simulations for ionic liquids and molten salts, but contrary to the results of the classical Gouy-Chapman theory.« less

  11. Electrical double layers and differential capacitance in molten salts from density functional theory

    SciTech Connect

    Frischknecht, Amalie L.; Halligan, Deaglan O.; Parks, Michael L.

    2014-08-05

    Classical density functional theory (DFT) is used to calculate the structure of the electrical double layer and the differential capacitance of model molten salts. The DFT is shown to give good qualitative agreement with Monte Carlo simulations in the molten salt regime. The DFT is then applied to three common molten salts, KCl, LiCl, and LiKCl, modeled as charged hard spheres near a planar charged surface. The DFT predicts strong layering of the ions near the surface, with the oscillatory density profiles extending to larger distances for larger electrostatic interactions resulting from either lower temperature or lower dielectric constant. In conclusion, overall the differential capacitance is found to be bell-shaped, in agreement with recent theories and simulations for ionic liquids and molten salts, but contrary to the results of the classical Gouy-Chapman theory.

  12. Numerical Simulation of Molten Metal Flow Produced by Induction MHD Pump Using Rotating Twisted Magnetic Field

    NASA Astrophysics Data System (ADS)

    Ando, Tsutomu; Ueno, Kazuyuki; Sawada, Keisuke

    Numerical simulation at the same condition as an experiment is carried out under the magnetic Stokes approximation for small shielding parameter. Results of the simulation compensate for the information of molten metal flow that we could not directly obtain in the experiment. In this paper, we study the molten metal flow at a starting condition and quasi-steady state. Besides, the energy conversion in the MHD pump is discussed. The simulation result shows that the proposed MHD pump causes the spiral induced current in a molten gallium and produces an axial flow with swirl. At quasi-steady state, it is confirmed that the centrifugal force by the excessive swirl flow produces high pressure at a duct wall and low pressure around the central axis. Since the excessive swirl flow results in large viscous dissipation, the mechanical power output of the pump uses only about 1% of the mechanical energy production in the molten gallium.

  13. Viscosity of multi-component molten nitrate salts : liquidus to 200 degrees C.

    SciTech Connect

    Bradshaw, Robert W.

    2010-03-01

    The viscosity of molten salts comprising ternary and quaternary mixtures of the nitrates of sodium, potassium, lithium and calcium was determined experimentally. Viscosity was measured over the temperature range from near the relatively low liquidus temperatures of he individual mixtures to 200C. Molten salt mixtures that do not contain calcium nitrate exhibited relatively low viscosity and an Arrhenius temperature dependence. Molten salt mixtures that contained calcium nitrate were relatively more viscous and viscosity increased as the roportion of calcium nitrate increased. The temperature dependence of viscosity of molten salts containing calcium nitrate displayed curvature, rather than linearity, when plotted in Arrhenius format. Viscosity data for these mixtures were correlated by the Vogel-Fulcher- ammann-Hesse equation.

  14. Effects of Cations on Corrosion of Inconel 625 in Molten Chloride Salts

    NASA Astrophysics Data System (ADS)

    Zhu, Ming; Ma, Hongfang; Wang, Mingjing; Wang, Zhihua; Sharif, Adel

    2016-04-01

    Hot corrosion of Inconel 625 in sodium chloride, potassium chloride, magnesium chloride, calcium chloride and their mixtures with different compositions is conducted at 900°C to investigate the effects of cations in chloride salts on corrosion behavior of the alloy. XRD, SEM/EDS were used to analyze the compositions, phases, and morphologies of the corrosion products. The results showed that Inconel 625 suffers more severe corrosion in alkaline earth metal chloride molten salts than alkaline metal chloride molten salts. For corrosion in mixture salts, the corrosion rate increased with increasing alkaline earth metal chloride salt content in the mixture. Cations in the chloride molten salts mainly affect the thermal and chemical properties of the salts such as vapor pressure and hydroscopicities, which can affect the basicity of the molten salt. Corrosion of Inconel 625 in alkaline earth metal chloride salts is accelerated with increasing basicity.

  15. Numerical and experimental investigation of molten metal droplet deposition applied to rapid prototyping

    NASA Astrophysics Data System (ADS)

    Li, SuLi; Wei, ZhengYing; Du, Jun; Zhao, Guangxi; Wang, Xin; Lu, BingHeng

    2016-08-01

    Rapid prototyping based on molten metal droplets deposition is an additive process in which parts are produced from molten materials in a single operation without the use of any mold or other tooling. Near-net shaped parts are fabricated by sequentially depositing molten droplets layer by layer. This paper presents a systematic numerical and experimental investigation of the transient transport phenomenon during the droplets impinging onto a substrate surface. The 3D models based on a volume of fluid (VOF) method were developed to investigate the deposition of molten metal droplets on a horizontally aluminum substrate surface. Based on the above research, a semiquantitative relationship between external morphology and internal microstructure was proposed, which was further certified by investigating the piled vertical columns and the three-dimensional parts. The works should be helpful for the process optimization and non-destructive detection of drop-based rapid prototyping techniques.

  16. Molten Carbonate and Phosphoric Acid Stationary Fuel Cells: Overview and Gap Analysis

    SciTech Connect

    Remick, R.; Wheeler, D.

    2010-09-01

    This report describes the technical and cost gap analysis performed to identify pathways for reducing the costs of molten carbonate fuel cell (MCFC) and phosphoric acid fuel cell (PAFC) stationary fuel cell power plants.

  17. Enhanced capacitive properties of commercial activated carbon by re-activation in molten carbonates

    NASA Astrophysics Data System (ADS)

    Lu, Beihu; Xiao, Zuoan; Zhu, Hua; Xiao, Wei; Wu, Wenlong; Wang, Dihua

    2015-12-01

    Simple, affordable and green methods to improve capacitive properties of commercial activated carbon (AC) are intriguing since ACs possess a predominant role in the commercial supercapacitor market. Herein, we report a green reactivation of commercial ACs by soaking ACs in molten Na2CO3-K2CO3 (equal in mass ratios) at 850 °C combining the merits of both physical and chemical activation strategies. The mechanism of molten carbonate treatment and structure-capacitive activity correlations of the ACs are rationalized. Characterizations show that the molten carbonate treatment increases the electrical conductivity of AC without compromising its porosity and wettability of electrolytes. Electrochemical tests show the treated AC exhibited higher specific capacitance, enhanced high-rate capability and excellent cycle performance, promising its practical application in supercapacitors. The present study confirms that the molten carbonate reactivation is a green and effective method to enhance capacitive properties of ACs.

  18. Review of the Molten Salt Electric Experiment: A solar central receiver project

    SciTech Connect

    Delameter, W.R.; Bergan, N.E.

    1986-12-01

    The Molten Salt Electric Experiment was the first full solar-to-electric central receiver system to use molten nitrate salt as a primary working fluid. The experiment was built and tested at the Central Receiver Test Facility in Albuquerque, New Mexico, between 1982 and 1985. The purpose of the project was to demonstrate the technical feasibility of a molten salt central receiver system. The Molten Salt Electric Experiment was operated through a year of successful testing; system performance was measured, operating procedures and an effective receiver control algorithm were developed, and personnel from participating electrical utilities and solar industries were trained to operate the system. The testing culminated in a one-month power production campaign to measure daily performance, component reliability, and system availability. This paper discusses the major accomplishments and some of the more significant problems of the project.

  19. Molten salt synthesis and localized surface plasmon resonance study of vanadium dioxide nanopowders

    SciTech Connect

    Wang Fu; Liu Yun; Liu Chunyan

    2009-12-15

    Rutile-type vanadium dioxide nanopowders with four different sizes were successfully synthesized by carbothermal reducing V{sub 2}O{sub 5} in KCl-LiCl molten salt. XRD and TEM characterizations suggested that vanadium dioxide particles formed by a broken and reunited process of vanadium oxide. Molten salt and organic carbon sources are crucial to the size of final particles. In the presence of the molten salt, the organic carbon with a shorter chain length would induce smaller particles. The UV-VIS-IR spectral measurements for as-prepared vanadium dioxide announced an obvious localized surface plasmon resonance band in the near infrared region at 90 deg. C. - Graphical abstract: Schematic illustration of the formation mechanism of VO{sub 2}(M) nanoparticles in molten salt, particles size can be controlled by choosing organic carbon sources with different chain length.

  20. Removal of H{sub 2}S using molten carbonate at high temperature

    SciTech Connect

    Kawase, Makoto Otaka, Maromu

    2013-12-15

    Highlights: • The performance of molten carbonate for the removal of H{sub 2}S improves at higher temperatures. • The degree of H{sub 2}S removal is significantly affected by the CO{sub 2} concentration in syngas. • Addition of carbon elements, such as char and tar, decrease the negative effects of CO{sub 2}. • Continuous addition of carbon elements into molten carbonate enables continuous desulfurization. • Desulfurization using molten carbonate is suitable for gasification gas. - Abstract: Gasification is considered to be an effective process for energy conversion from various sources such as coal, biomass, and waste. Cleanup of the hot syngas produced by such a process may improve the thermal efficiency of the overall gasification system. Therefore, the cleanup of hot syngas from biomass gasification using molten carbonate is investigated in bench-scale tests. Molten carbonate acts as an absorbent during desulfurization and dechlorination and as a thermal catalyst for tar cracking. In this study, the performance of molten carbonate for removing H{sub 2}S was evaluated. The temperature of the molten carbonate was set within the range from 800 to 1000 °C. It is found that the removal of H{sub 2}S is significantly affected by the concentration of CO{sub 2} in the syngas. When only a small percentage of CO{sub 2} is present, desulfurization using molten carbonate is inadequate. However, when carbon elements, such as char and tar, are continuously supplied, H{sub 2}S removal can be maintained at a high level. To confirm the performance of the molten carbonate gas-cleaning system, purified biogas was used as a fuel in power generation tests with a molten carbonate fuel cell (MCFC). The fuel cell is a high-performance sensor for detecting gaseous impurities. When purified gas from a gas-cleaning reactor was continuously supplied to the fuel cell, the cell voltage remained stable. Thus, the molten carbonate gas-cleaning reactor was found to afford good gas

  1. Performance Testing of Molten Regolith Electrolysis with Transfer of Molten Material for the Production of Oxygen and Metals on the Moon

    NASA Technical Reports Server (NTRS)

    Sibille, Laurent; Sadoway, Donald; Tripathy, Prabhat; Standish, Evan; Sirk, Aislinn; Melendez, Orlando; Stefanescu, Doru

    2010-01-01

    Previously, we have demonstrated the production of oxygen by electrolysis of molten regolith simulants at temperatures near 1600 C. Using an inert anode and suitable cathode, direct electrolysis (no supporting electrolyte) of the molten silicate is carried out, resulting in the production of molten metallic products at the cathode and oxygen gas at the anode. Initial direct measurements of current efficiency have confirmed that the process offer potential advantages of high oxygen production rates in a smaller footprint facility landed on the moon, with a minimum of consumables brought from Earth. We now report the results of a scale-up effort toward the goal of achieving production rates equivalent to 1 metric ton O2/year, a benchmark established for the support of a lunar base. We previously reported on the electrochemical behavior of the molten electrolyte as dependent on anode material, sweep rate and electrolyte composition in batches of 20-200g and at currents of less than 0.5 A. In this paper, we present the results of experiments performed at currents up to 10 Amperes) and in larger volumes of regolith simulant (500 g - 1 kg) for longer durations of electrolysis. The technical development of critical design components is described, including: inert anodes capable of passing continuous currents of several Amperes, container materials selection, direct gas analysis capability to determine the gas components co-evolving with oxygen. To allow a continuous process, a system has been designed and tested to enable the withdrawal of cathodically-reduced molten metals and spent molten oxide electrolyte. The performance of the withdrawal system is presented and critiqued. The design of the electrolytic cell and the configuration of the furnace were supported by modeling the thermal environment of the system in an effort to realize a balance between external heating and internal joule heating. We will discuss the impact these simulations and experimental findings have

  2. Dissolution of Stainless Steel by Molten Aluminum and Aluminum Alloys - Final Report

    SciTech Connect

    Marra, J.C.

    2001-07-11

    The purpose of this task was to investigate on a laboratory-scale the interactions of molten aluminum with stainless steel under hypothetical severe reactor accident conditions. This experimental effort provided data necessary to assess the susceptibility of the reactor vessel to breaching (general through-wall failure of vessel) in accident scenarios where contact of molten aluminum and stainless steel may occur. This report summarizes the results of the extensive experimental program.

  3. Advanced Thermal Storage System with Novel Molten Salt: December 8, 2011 - April 30, 2013

    SciTech Connect

    Jonemann, M.

    2013-05-01

    Final technical progress report of Halotechnics Subcontract No. NEU-2-11979-01. Halotechnics has demonstrated an advanced thermal energy storage system with a novel molten salt operating at 700 degrees C. The molten salt and storage system will enable the use of advanced power cycles such as supercritical steam and supercritical carbon dioxide in next generation CSP plants. The salt consists of low cost, earth abundant materials.

  4. Method for producing hydrocarbon fuels and fuel gas from heavy polynuclear hydrocarbons by the use of molten metal halide catalysts

    DOEpatents

    Gorin, Everett

    1979-01-01

    In a process for hydrocracking heavy polynuclear carbonaceous feedstocks to produce lighter hydrocarbon fuels by contacting the heavy feedstocks with hydrogen in the presence of a molten metal halide catalyst in a hydrocracking zone, thereafter separating at least a major portion of the lighter hydrocarbon fuels from the spent molten metal halide and thereafter regenerating the spent molten metal halide by incinerating the spent molten metal halide by combustion of carbon and sulfur compounds in the spent molten metal halide in an incineration zone, the improvement comprising: (a) contacting the heavy feedstocks and hydrogen in the presence of the molten metal halide in the hydrocracking zone at reaction conditions effective to convert from about 60 to about 90 weight percent of the feedstock to lighter hydrocarbon fuels; (b) separating at least a major portion of the lighter hydrocarbon fuels from the spent molten metal halide; (c) contacting the spent molten metal halide with oxygen in a liquid phase gasification zone at a temperature and pressure sufficient to vaporize from about 25 to about 75 weight percent of the spent metal halide, the oxygen being introduced in an amount sufficient to remove from about 60 to about 90 weight percent of the carbon contained in the spent molten metal halide to produce a fuel gas and regenerated metal halide; and (d) incinerating the spent molten metal halide by combusting carbon and sulfur compounds contained therein.

  5. Investigation of Dynamic Oxygen Adsorption in Molten Solder Jetting Technology

    NASA Technical Reports Server (NTRS)

    Megaridis, Constantine M.; Bellizia, Giulio; McNallan, Michael; Wallace, David B.

    2003-01-01

    Surface tension forces play a critical role in fluid dynamic phenomena that are important in materials processing. The surface tension of liquid metals has been shown to be very susceptible to small amounts of adsorbed oxygen. Consequently, the kinetics of oxygen adsorption can influence the capillary breakup of liquid-metal jets targeted for use in electronics assembly applications, where low-melting-point metals (such as tin-containing solders) are utilized as an attachment material for mounting of electronic components to substrates. By interpreting values of surface tension measured at various surface ages, adsorption and diffusion rates of oxygen on the surface of the melt can be estimated. This research program investigates the adsorption kinetics of oxygen on the surface of an atomizing molten-metal jet. A novel oscillating capillary jet method has been developed for the measurement of dynamic surface tension of liquids, and in particular, metal melts which are susceptible to rapid surface degradation caused by oxygen adsorption. The experimental technique captures the evolution of jet swells and necks continuously along the jet propagation axis and is used in conjunction with an existing linear, axisymmetric, constant-property model to determine the variation of the instability growth rate, and, in turn, surface tension of the liquid as a function of surface age measured from the exit orifice. The conditions investigated so far focus on a time window of 2-4ms from the jet orifice. The surface properties of the eutectic 63%Sn-37%Pb solder alloy have been investigated in terms of their variation due to O2 adsorption from a N2 atmosphere containing controlled amounts of oxygen (from 8 ppm to 1000 ppm). The method performed well for situations where the oxygen adsorption was low in that time window. The value of surface tension for the 63Sn-37Pb solder in pure nitrogen was found to be 0.49 N/m, in good agreement with previously published work. A characteristic

  6. 3D Model of Melt Distribution in Partially Molten Dunite

    NASA Astrophysics Data System (ADS)

    Garapic, G.; Faul, U.; Brisson, E.

    2010-12-01

    The currently existing model of grain-scale melt geometry in the Earth’s upper mantle is derived from theoretical considerations that stem from material science research, combined with relatively low-resolution observations of polished two-dimensional surfaces. This model predicts a simple, interconnected network of melt along three-grain edges in static surface energy equilibrium. However, due to a continuous rearrangements of neighboring grains caused by grain growth, melt forms complex shapes among the grains. As a result, it is impossible to construct a 3D image of the pore space from 2D surfaces, which makes it particularly challenging to resolve the current controversy on whether all two-grain boundaries are wetted or melt-free. We present a new method for reconstruction of the 3D pore space in partially molten rocks. The method consists of serial sectioning and high resolution imaging (Field Emission SEM) of polished surfaces, followed by image alignment and rendering. The ablation rate during serial sectioning is determined by measuring the depth of a laser hole by interferometry. We removed a total of 25 layers with a spacing of of 1.3.microns between layers. Each layer consists of a mosaic of images approximately 300 x 320 microns in size. Melt regions are identified within each layer by hand-digitizing SEM images. We obtain a 3D model by stacking the slices, registering each slice, and using alpha shapes as a surface reconstruction technique. The sample we investigated is a partially molten dunite consisting of Fo90 olivine with a mean grain size of 33 microns and 4% melt. It was run in a piston cylinder at 1350°C and 1 GPa for 432 hours to achieve steady state grain growth. Rendering of the 3D pore space shows that the larger melt pockets at multi-grain junctions change within only a few microns in depth, whereas thin inclusions along two-grain boundaries persist over the entire depth of the imaged volume, which is similar to the mean grain size

  7. Hot filament technique for measuring the thermal conductivity of molten lithium fluoride

    NASA Technical Reports Server (NTRS)

    Jaworske, Donald A.; Perry, William D.

    1990-01-01

    Molten salts, such as lithium fluoride, are attractive candidates for thermal energy storage in solar dynamic space power systems because of their high latent heat of fusion. However, these same salts have poor thermal conductivities which inhibit the transfer of heat into the solid phase and out of the liquid phase. One concept for improving the thermal conductivity of the thermal energy storage system is to add a conductive filler material to the molten salt. High thermal conductivity pitch-based graphite fibers are being considered for this application. Although there is some information available on the thermal conductivity of lithium fluoride solid, there is very little information on lithium fluoride liquid, and no information on molten salt graphite fiber composites. This paper describes a hot filament technique for determining the thermal conductivity of molten salts. The hot filament technique was used to find the thermal conductivity of molten lithium fluoride at 930 C, and the thermal conductivity values ranged from 1.2 to 1.6 W/mK. These values are comparable to the slightly larger value of 5.0 W/mK for lithium fluoride solid. In addition, two molten salt graphite fiber composites were characterized with the hot filament technique and these results are also presented.

  8. Resistance of Nanostructured Environmental Barrier Coatings to the Movement of Molten Salts

    NASA Astrophysics Data System (ADS)

    Rao, S.; Frederick, L.; McDonald, A.

    2012-09-01

    Corrosion of components in a recovery boiler is a major problem faced by the pulp and paper industry. The superheater tubes become severely corroded due to the presence of sulfidic gases in the boiler and molten salts which are deposited on the surface of the tubes. As a result, the boiler must be decommissioned for expensive maintenance and repairs. Yttria-stabilized zirconia (YSZ) coatings have been shown to provide corrosion resistance when applied on gas turbines operating at high temperatures. Air plasma-sprayed YSZ environmental barrier coatings on Type 309 stainless steel were exposed to three different corrosive environments: Test A—600 °C, salt vapors, flue gases, 168 h; Test B—600 °C, molten salt, air, 168 h; and Test C—600 °C, molten salt, flue gases, 168 h. Two different types of YSZ coatings—conventional YSZ and nanostructured YSZ—were tested to study their resistance to corrosion and molten salt penetration. The performances of both types of coatings were evaluated, and a comparative study was conducted. It was found that the nanostructured YSZ samples protected the stainless steel substrate better than their conventional counterparts. This superior performance was attributed to the presence of semi-molten nano-agglomerates present in the coating microstructure, which acted as collection points for the penetrating molten salts.

  9. Optimized molten salt receivers for ultimate trough solar fields

    NASA Astrophysics Data System (ADS)

    Riffelmann, Klaus-J.; Richert, Timo; Kuckelkorn, Thomas

    2016-05-01

    Today parabolic trough collectors are the most successful concentrating solar power (CSP) technology. For the next development step new systems with increased operation temperature and new heat transfer fluids (HTF) are currently developed. Although the first power tower projects have successfully been realized, up to now there is no evidence of an all-dominant economic or technical advantage of power tower or parabolic trough. The development of parabolic trough technology towards higher performance and significant cost reduction have led to significant improvements in competitiveness. The use of molten salt instead of synthetic oil as heat transfer fluid will bring down the levelized costs of electricity (LCOE) even further while providing dispatchable energy with high capacity factors. FLABEG has developed the Ultimate TroughTM (UT) collector, jointly with sbp Sonne GmbH and supported by public funds. Due to its validated high optical accuracy, the collector is very suitable to operate efficiently at elevated temperatures up to 550 °C. SCHOTT will drive the key-innovations by introducing the 4th generation solar receiver that addresses the most significant performance and cost improvement measures. The new receivers have been completely redesigned to provide a product platform that is ready for high temperature operation up to 550 °C. Moreover distinct product features have been introduced to reduce costs and risks in solar field assembly and installation. The increased material and design challenges incurred with the high temperature operation have been reflected in sophisticated qualification and validation procedures.

  10. Wetting characteristics and performance of molten carbonate fuel cell electrode

    NASA Astrophysics Data System (ADS)

    Hong, Suk-Gi

    For the wetting studies of the molten carbonates, the meniscus height due to polarization was experimentally measured in the oxidant and reducing atmospheres and its dependence on polarization, gas environment, electrolyte melt composition and temperature was thoroughly investigated. A stochastic electrode structure was introduced to simulate the MCFC porous electrodes. In building the structure, the porosity was employed for the assignment of particles and the fixed-volume capillary equilibrium concept was adopted for the distribution of electrolyte. The wetting properties determined from the experiment were used for the capillary equilibrium approach. By virtue of the structure, the porous electrode was visualized and the (cumulative) pore size distribution was estimated. The electrolyte fill level within the porous electrode was predicted and polarization effect on electrolyte distribution was examined. The stochastic structure model was combined with an agglomerate-type porous electrode performance model. The agglomerates were defined by combining the particle, electrolyte, and pore cells in the structure according to well-defined rules and the structure-dependent model parameters were determined. Using the agglomerate model, a performance of porous MCFC electrode was predicted with the solution technique based on the finite element method.

  11. LCA of a molten carbonate fuel cell system

    NASA Astrophysics Data System (ADS)

    Lunghi, Piero; Bove, Roberto; Desideri, Umberto

    Fuel cells are recognized by all the scientific community to be ultra low emission energy conversion systems, because the pollutants associated with their operation are very low in concentration, compared to traditional energy systems. On the other hand, fuel cells are mainly fed with hydrogen, a chemical component that is not available as a pure component, but it must be extracted from other compounds. This practice involves energy consumption and emissions related to extraction of fuel, hydrogen conversion, transportation and clean up. In order to evaluate the environmental impact related to the energy production by the use of a fuel cell it is imperative to consider all the processes related to the fuel cell operation, and not only the FC operation itself. Life-cycle assessment (LCA) is a unique approach for evaluating the environmental impact related to the whole life of the system, i.e. considering all the processes associated to the system itself, including construction and decommissioning. In the present study a molten carbonate fuel cell (MCFC) system for electric energy production is considered and the related life-cycle environmental impact is considered. Finally a comparison between traditional energy conversion systems and the MCFC systems is conducted, in order to evaluate which are the advantages and the disadvantages that each supposed scenario can lead to.

  12. Development of electrolyte plate for molten carbonate fuel cell

    SciTech Connect

    Shoji, C.; Matsuo, T.; Suzuki, A.; Yamamasu, Y.

    1998-07-01

    It is important for the commercialization of molten carbonate fuel cell (MCFC) to improve the endurance and the reliability of the electrolyte plate. The electrolyte-loss in the electrolyte plate increases the cell resistance and deteriorates the cell voltage. The formulation of cracks in the electrolyte plate causes a gas cross leakage between the fuel gas and the oxidizer gas. The pore structure of electrolyte plate must be stable and fine to support liquid electrolyte under MCFC operation. It is necessary to prevent the formation of cracks in electrolyte plate during thermal cycling. The authors have improved the stability of electrolyte plate using advanced LiAlO{sub 2} powder and improved the durability of electrolyte plate for thermal cycling by the addition of the ceramic fiber. The initial cell voltage using electrolyte plate with advanced LiAlO{sub 2} powder was 820 mV at current density 150mA/cm{sup 2} and the decay rate of cell voltage was under 0.5%/1,000h for 8,800h. According to the post analyses, the pore structure of the electrolyte plate did not change. The stability of advanced LiAlO{sub 2} powder was confirmed. It was proved that the electrolyte plate reinforced with ceramic fiber is effective for thermal cycling.

  13. Overview of molten carbonate fuel cell technology development

    SciTech Connect

    Williams, M.C.; Parsons, E.L. Jr.; Mayfield, M.J.

    1993-11-01

    The molten carbonate fuel cell (MCFC) has been identified as a promising energy conversion product for development and commercialization. Overall DOE MCFC program goal is to develop and commercialize low-cost, simple fuel cell systems. Objective of the MCFC program is to develop and demonstrate MCFC power plant systems. Significant progress has already been made in developing the MCFC technology in the US. Manufacturing and test facility development and testing by the MCFC developers has also been significant. Product improvement issues that need to be resolved to vector the MCFC technology from its current status to a multi-fuel, integrated, simple, low-cost, modular, market-responsive power plant product. MCFC`s must undergo continuing product refinement to ensure that durability and cost reduction through modularization and stack manufacturing scale-up occurs. MCFC developers need to continue to be responsive to end-users in potential markets. MCFC`s appear to have a place in a decentralized power industry future. Natural gas availability appears to play a key role in MCFC commercialization.

  14. Molten carbonate fuel cell power plant systems studies

    SciTech Connect

    Johnson, W.H.

    1990-06-01

    The goal of the DOE and IFC Molten Carbonate Fuel Cell (MCFC) Program is to develop a MCFC technology base capable of providing clean electrical energy at competitive cost when integrated with coal gasification systems. To be successful, a coal-fueled MCFC system must provide cost of electricity (COE) which is lower than that of current electric generation technologies and which is competitive with other long range electric generating systems. The strategy for the study was to initially evaluate the status of non-fuel cell systems to establish the basis for a competitive CG/MCFC power plant and the corresponding MCFC subsystem goals. Secondly, an iterative and comparative analysis of potential CG/MCFC systems was conducted. This analysis included a detailed examination of MCFC integration with gasifier technology in which the technical basis for MCFC compatibility with a broad range of gasifiers was established. Lastly, a detailed conceptual design was prepared for the most desirable CG/MCFC system. The design established the potential of the CG/MCFC power plant to meet the goals and provide a competitive cost of electricity at very high efficiency and significantly reduced emissions. The design also provided focus for the technical issues still outstanding and required for commercialization of the CG/MCFC technology. 27 figs., 23 tabs.

  15. Critical issues and future prospects for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Joon, K.

    The molten carbonate fuel cell (MCFC) has several potential advantages over low-temperature fuel cells by virtue of its operating temperature of 650°C. This temperature allows the reforming of, for examples, methane from natural gas in the fuel cell stack itself, resulting in reduced systems cost and increased efficiency. In addition, high temperature waste heat is available for industrial processes or bottoming cycles. Furthermore, CO, which is produced in almost all fossil fuel conversion processes, can be used as fuel instead of acting as a poison as in other types of fuel cell. Drawbacks of MCFCs are the high corrosivity of the electrolyte at the operating temperature and the need for a continuous supply of CO 2 to the cathode. Research into and development of MCFCs actually started in 1950 by Ketelaar and Broers when they investigated an earlier idea of Davtyan. Since then, a lot of progress has been made with respect to understanding the cell mechanisms, improving the materials, the performance, the manufacturing techniques and up-scaling. This resulted a few years ago in proof-of-principle tests at the 100 kWe level. At present, the MCFC is the first demonstration phase with full-scale systems at the 250 kWe to 2 MWe level, marking the transition from fundamental and applied R&D to product development or from a technology push to a market pull situation. This paper reviews the most important remaining as well as expected new issues to be resolved.

  16. Assessment of commercial prospects of molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Dicks, Andrew; Siddle, Angie

    The commercial prospects of molten carbonate fuel cells have been evaluated. Market applications, and the commercial criteria that the MCFC will need to satisfy for these applications, were identified through interviews with leading MCFC developers. Strengths, weaknesses, opportunities and threats (SWOT) analyses were carried out to critically evaluate the prospects for commercialisation. There are many competing technologies, but it is anticipated that MCFCs can make significant penetration into markets where their attributes, such as quality of power, low emissions and availability, give them a leading position in comparison with, for example, engine and turbine-based power generation systems. Analysis suggests that choosing the size for MCFC plant is more important than the target market sector/niche. Opportunities will exist in many market sectors, though the commercial market would be easier to penetrate initially. Developers are optimistic about the commercial prospects for the MCFC. Most believe that early commercial MCFC plants may start to appear in the first decade of the next century, the earliest date suggested for initial market entry being 2002.

  17. Pack aluminization of nickel anode for molten carbonate fuel cells

    NASA Astrophysics Data System (ADS)

    Chun, H. S.; Park, G. P.; Lim, J. H.; Kim, K.; Lee, J. K.; Moon, K. H.; Youn, J. H.

    1994-04-01

    The aluminum pack cementation (pack aluminization) process on a porous nickel anode for molten carbonate fuel cells has been studied to improve anode creep resistance. The porous nickel substrates used in this study were fabricated by doctor blade equipment followed by sintering (850 C). Packs surrounding the Ni anode were made by mixing Al2O3 powder, Al powder, and NaCl as activator. The pack aluminization was performed at 700 to 850 C for 0.5-5.0 h. After pack aluminization, the principal Ni-Al intermetallic compounds detected were Ni3Al at 700 C, NiAl at 750 C and Ni3Al2 at 800 C. The aluminum content in the aluminized Ni anode was proportional to the square root of pack aluminizing time. With increasing the Al content in the anode, the creep of the anode decreased. It was nearly constant (2.0%) when the Al content was above 5.0%. Although the exchange current density (24 mA/sq cm) for the aluminized (2.5 wt.%) Ni anode was somewhat lower than that of the pure Ni anode (40 mA/sq cm), the performance of a single cell using an aluminized Ni anode was similar to that of the one with pure Ni anode.

  18. A Refined Ionic Model for Clusters Relevant to Molten Chloroaluminates

    NASA Astrophysics Data System (ADS)

    Akdeniz, Z.; Tosi, M. P.

    1999-04-01

    A model of ionic interactions in neutral and ionized aluminium trichloride clusters, which accounts for ionic deformability through (i) effective valences and (ii) electrostatic and overlap polarizabilities, is evaluated for applications to classical simulation studies of the pure melt and of molten alkali chloroaluminates. The disposable parameters in the model are determined from the measured values of the bond length in the (AlCl4)- molecular ion and of an Al-Cl bond length and a vibrational frequency in the Al2Cl6 molecular dimer. The model is tested against the remaining available data from experiment and from quantum chemical calculations on molecular bond lengths, bond angles and vibrational frequencies for Al2Cl6 , (AlCl4)- and (Al 2Cl7)-clusters. Structural and dynamical properties are also evaluated for the (Al2Cl5)+ , AlCl3 and (AlCl2)+ clusters. The results for the energetics of dissociation, ion transfer and isomer excitation reactions are compared with as yet unpublished data obtained by P. Ballone in first-principles calculations by a density functional method. The overall quality of the tests supports the approximate validity and transferability of the model.

  19. Molten Salt Promoting Effect in Double Salt CO2 Absorbents

    SciTech Connect

    Zhang, Keling; Li, Xiaohong S.; Chen, Haobo; Singh, Prabhakar; King, David L.

    2016-01-01

    The purpose of this paper is to elaborate on the concept of molten salts as catalysts for CO2 absorption by MgO, and extend these observations to the MgO-containing double salt oxides. We will show that the phenomena involved with CO2 absorption by MgO and MgO-based double salts are similar and general, but with some important differences. This paper focuses on the following key concepts: i) identification of conditions that favor or disfavor participation of isolated MgO during double salt absorption, and investigation of methods to increase the absorption capacity of double salt systems by including MgO participation; ii) examination of the relationship between CO2 uptake and melting point of the promoter salt, leading to the recognition of the role of pre-melting (surface melting) in these systems; and iii) extension of the reaction pathway model developed for the MgO-NaNO3 system to the double salt systems. This information advances our understanding of MgO-based CO2 absorption systems for application with pre-combustion gas streams.

  20. Treatment of Difficult Wastes with Molten Salt Oxidation

    SciTech Connect

    Hsu, P C; Kwak, S

    2003-02-21

    Molten salt oxidation (MSO) is a good alternative to incineration for the treatment of a variety of organic wastes such as explosives, low-level mixed waste streams, PCB contaminated oils, spent resins and carbon. Since mid-1990s, the U.S. Army Defense Ammunition Center (DAC) and the Department of Energy (DOE) have jointly invested in MSO development at the Lawrence Livermore National Laboratory (LLNL). LLNL first demonstrated the MSO process for the effective destruction of explosives, explosives-contaminated materials, and other wastes on a 1.5-kg/hr bench-scale unit, and then in an integrated MSO facility capable of treating 8 kg/hr of low-level radioactive mixed wastes. Several MSO systems have been built with sizes up to 10 ft in height and 16 inches in diameter. LLNL in 2001 completed a MSO plant for DAC for the destruction of explosives-contaminated sludge and explosives-contaminated carbon. We will present in this paper our latest demonstration data and our operational experience with MSO.

  1. High-temperature molten salt thermal energy storage systems

    NASA Technical Reports Server (NTRS)

    Petri, R. J.; Claar, T. D.; Tison, R. R.; Marianowski, L. G.

    1980-01-01

    The results of comparative screening studies of candidate molten carbonate salts as phase change materials (PCM) for advanced solar thermal energy storage applications at 540 to 870 C (1004 to 1600 F) and steam Rankine electric generation at 400 to 540 C (752 to 1004 F) are presented. Alkali carbonates are attractive as latent heat storage materials because of their relatively high storage capacity and thermal conductivity, low corrosivity, moderate cost, and safe and simple handling requirements. Salts were tested in 0.1 kWhr lab scale modules and evaluated on the basis of discharge heat flux, solidification temperature range, thermal cycling stability, and compatibility with containment materials. The feasibility of using a distributed network of high conductivity material to increase the heat flux through the layer of solidified salt was evaluated. The thermal performance of an 8 kWhr thermal energy storage (TES) module containing LiKCO3 remained very stable throughout 5650 hours and 130 charge/discharge cycles at 480 to 535 C (896 to 995 F). A TES utilization concept of an electrical generation peaking subsystem composed of a multistage condensing steam turbine and a TES subsystem with a separate power conversion loop was defined. Conceptual designs for a 100 MW sub e TES peaking system providing steam at 316 C, 427 C, and 454 C (600 F, 800 F, and 850 F) at 3.79 million Pa (550 psia) were developed and evaluated. Areas requiring further investigation have also been identified.

  2. Electrochemical studies on lithium intercalatin materials in molten salts

    SciTech Connect

    Gauthier, M.; Vassort, G.; Belanger, A.; Adams, W.A.

    1982-05-01

    Using an electrochemical device for investigating powdered reagents, we studied various intercalation compounds in the LiCl-KCl electrolyte at about 430/degree/C and found TiS/sub 2/, TiSe/sub 2/, NbSe/sub 2/, and TaS/sub 2/ sufficiently stable to be studied under test conditions. The electrochemical techniques used include cyclic voltammetry and the study of discharge-voltage curves, simultaneously with coulometry. The tests showed that these compounds, all with lamellar structures, nonstoichiometrically intercalate one lithium ion per mol of the host structure and that intercalation is rapid as well as reversible, with the reactions taking place close to equilibrium conditions at utilizations of almost 100%. In addition, a cycling test on stoichiometric TiS/sub 2/ show that the performance of the electrode remains unaltered after more than 300 discharge-charge cycles. However, although the intercalation compounds investigated here have remarkable electrochemical properties, they do not represent attractive substitutes for the FeS electrode now used in molten-salt batteries. 20 refs.

  3. Decommissioning of the Molten Salt Reactor Experiment: A technical evaluation

    SciTech Connect

    Notz, K.J.

    1988-01-01

    This report completes a technical evaluation of decommissioning planning for the former Molten Salt Reactor Experiment, which was shut down in December, 1969. The key issues revolve around the treatment and disposal of some five tons of solid fuel salt which contains over 30 kg of fissionable uranium-233 plus fission products and higher actinides. The chemistry of this material is complicated by the formation of elemental fluorine via a radiolysis reaction under certain conditions. Supporting studies carried out as part of this evaluation include (a) a broad scope analysis of possible options for storage/disposal of the salts, (b) calculation of nuclide decay in future years, (c) technical evaluation of the containment facility and hot cell penetrations, (d) review and update of surveillance and maintenance procedures, (e) measurements of facility groundwater radioactivity and sump pump operation, (f) laboratory studies of the radiolysis reaction, and (g) laboratory studies which resulted in finding a suitable getter for elemental fluorine. In addition, geologic and hydrologic factors of the surrounding area were considered, and also the implications of entombment of the fuel in-place with concrete. The results of this evaluation show that the fuel salt cannot be left in its present form and location permanently. On the other hand, extended storage in its present form is quite acceptable for 20 to 30 years, or even longer. For continued storage in-place, some facility modifications are recommended. 30 refs., 5 figs., 9 tabs.

  4. Electrochemical studies of calcium chloride-based molten salt systems

    SciTech Connect

    Blanchard, T.P. Jr.

    1992-12-01

    Conductance and EMF studies of CaCl{sub 2}-based melts were performed in the temperature range 790--990 C. Conductivity data collected using magnesia tubes and capillaries showed deviations from the data recommended by the National Bureau of Standards. These deviations are attributed to the slow dissolution of magnesia by the CaCl{sub 2}-CaO melt. Conductivity data for molten CaCl{sub 2} using a pyrolytic boron nitride capillary were in reasonable agreement with the recommended data; however, undissolved CaO in CaCl{sub 2} may have caused blockage of the pyrolytic boron nitride capillary, resulting in fluctuations in the measured resistance. The utility of the AgCl/Ag reference electrode in CaCl{sub 2}-AgCl and CaCl{sub 2}-CaO-AgCl melts, using asbestos diaphragms and Vycor glass as reference half-cell membranes, was also investigated. Nernstian behavior was observed using both types of reference half-cell membranes in CaCl{sub 2}-AgCl melts. The AgCl/Ag reference electrode also exhibited Nernstian behavior in CaCl{sub 2}-CaO-AgCl melts using a Vycor reference half-cell membrane and a magnesia crucible. The use of CaCl{sub 2} as a solvent is of interest since it is used in plutonium metal purification, as well as various other commercial applications. 97 refs., 33 figs., 13 tabs.

  5. Mechanical properties of anodized coatings over molten aluminum alloy.

    PubMed

    Grillet, Anne M; Gorby, Allen D; Trujillo, Steven M; Grant, Richard P; Hodges, V Carter; Parson, Ted B; Grasser, Thomas W

    2008-01-01

    A method to measure interfacial mechanical properties at high temperatures and in a controlled atmosphere has been developed to study anodized aluminum surface coatings at temperatures where the interior aluminum alloy is molten. This is the first time that the coating strength has been studied under these conditions. We have investigated the effects of ambient atmosphere, temperature, and surface finish on coating strength for samples of aluminum alloy 7075. Surprisingly, the effective Young's modulus or strength of the coating when tested in air was twice as high as when samples were tested in an inert nitrogen or argon atmosphere. Additionally, the effective Young's modulus of the anodized coating increased with temperature in an air atmosphere but was independent of temperature in an inert atmosphere. The effect of surface finish was also examined. Sandblasting the surface prior to anodization was found to increase the strength of the anodized coating with the greatest enhancement noted for a nitrogen atmosphere. Machining marks were not found to significantly affect the strength. PMID:17945243

  6. Application of molten salts in pyrochemical processing of reactive metals

    SciTech Connect

    Mishra, B.; Olson, D.L. . Kroll Inst. for Extractive Metallurgy); Averill, W.A. . Rocky Flats Plant)

    1992-01-01

    Various mixes of chloride and fluoride salts are used as the media for conducting pyrochemical processes in the production and purification of reactive metals. These processes generate a significant amount of contaminated waste that has to be treated for recycling or disposal. Molten calcium chloride based salt systems have been used in this work to electrolytically regenerate calcium metal from calcium oxide for the in situ reduction of reactive metal oxides. The recovery of calcium is characterized by the process efficiency to overcome back reactions in the electrowinning cell. A thermodynamic analysis, based on fundamental rate theory, has been performed to understand the process parameters controlling the metal deposition, rate, behavior of the ceramic anode-sheath and influence of the back-reactions. It has been observed that the deposition of calcium is dependent on the ionic diffusion through the sheath. It has also been evidenced that the recovered calcium is completely lost through the back-reactions in the absence of a sheath. A practical scenario has also been presented where the electrowon metal can be used in situ as a reductant to reduce another reactive metal oxide.

  7. Ion exchange in a zeolite-molten chloride system

    SciTech Connect

    Woodman, R.H.; Pereira, C.

    1997-07-01

    Electrometallurgical treatment of spent nuclear fuel results in a secondary waste stream of radioactive fission products dissolved in chloride salt. Disposal plans include a waste form that can incorporate chloride forms featuring one or more zeolites consolidated with sintered glass. A candidate method for incorporating fission products in the zeolites is passing the contaminated salt over a zeolite column for ion exchange. To date, the molten chloride ion-exchange properties of four zeolites have been investigated for this process: zeolite A, IE95{reg_sign}, clinoptilolite, and mordenite. Of these, zeolite A has been the most promising. Treating zeolite 4A, the sodium form of zeolite A , with the solvent salt for the waste stream-lithium-potassium chloride of eutectic melting composition, is expected to provide a material with favorable ion-exchange properties for the treatment of the waste salt. The authors constructed a pilot-plant system for the ion-exchange column. Initial results indicate that there is a direct relationship between the two operating variable of interest, temperature, and initial sodium concentration. Also, the mass ratio has been about 3--5 to bring the sodium concentration of the effluent below 1 mol%.

  8. New medium licensed for campylobacter

    Technology Transfer Automated Retrieval System (TEKTRAN)

    A medium, “Campy-Cefex”, has been licensed by the ARS Office of Technology Transfer with Becton Dickinson (No. 1412-002) and Neogen (No. 1412-001) based on patent No. 5,891,709, “Campy-Cefex Selective and Differential Medium for Campylobacter” by Dr. Norman Stern of the Poultry Microbiological Safet...

  9. Development of Molten Corium Using An Exothermic Chemical Reaction for the Molten- Fuel Moderator-Interaction Studies at Chalk River Laboratories

    SciTech Connect

    Nitheanandan, T.; Sanderson, D.B.; Kyle, G.; Farmer, M.

    2004-07-01

    Atomic Energy of Canada Limited (AECL) has partnered with Argonne National Laboratory to develop a corium thermite prototypical of Candu material and test the concept of ejecting {approx}25 kg of the molten material from a pressure tube with a driving pressure of 10 MPa. This development program has been completed and the technology transferred to AECL. Preparation for the molten-fuel moderator-interaction tests at AECL's Chalk River Laboratories is well underway. A mixture of 0.582 U/0.077 U{sub 3}O{sub 8}/0.151 Zr/0.19 CrO{sub 3} (wt%) as reactant chemicals has been demonstrated to produce a corium consisting of 0.73 UO{sub 2}/0.11 Zr/0.06 ZrO{sub 2}/0.10 Cr (wt%) at {approx}2400 deg. C. This is comparable to the target Candu specific corium of 0.9 UO{sub 2}/0.1 Zr (wt%), with limited oxidation. The peak melt temperature was confirmed from small-scale thermitic reaction tests. Several small-scale tests were completed to qualify the thermite to ensure operational safety and a quantifiable experimental outcome. The proposed molten-fuel moderator-interaction experiments at Chalk River Laboratories will consist of heating the thermite mixture inside a 1.14-m long insulated pressure tube. Once the molten material has reached the desired temperature of {approx}2400 deg. C, the pressure inside the tube will be raised to about 10 MPa, and the pressure tube will fail at a pre-machined flaw, ejecting the molten material into the surrounding tank of water. The test apparatus, instrumentation, data acquisition and control systems have been assembled, and a series of successful commissioning tests have been completed. (authors)

  10. Chemical and Electrochemical Processing of Aluminum Dross Using Molten Salts

    NASA Astrophysics Data System (ADS)

    Yan, Xiao Y.

    2008-04-01

    A novel molten salt process was investigated, where Al, as metal or contained in Al2O3 and AlN, was recovered from Al dross by chemical or direct electrochemical reduction in electrolytic cells. Electrolysis experiments were carried out under argon at temperatures from 1123 to 1243 K. In order to better understand the reduction behavior, the as-received Al dross was simulated using simplified systems, including pure Al2O3, pure AlN, an Al2O3/AlN binary mixture, and an Al2O3/AlN/Al ternary mixture. The reduction of the as-received dross was also studied experimentally. The studies showed that solid Al2O3 was chemically reduced by the Ca in a Ca-saturated Ca-CaCl2 melt to form Al2Ca or electrochemically reduced to Al-rich Al-Ca alloys and that the Al value in the Al2O3 was easily recovered from the Al drosses. It was found experimentally that solid AlN in the drosses could not be calciothermically reduced to any extent, consistent with thermodynamic evaluations. It was also found that the direct electrochemical reduction of the AlN in the drosses was confined to three phase boundaries (3PBs) between the AlN, the electrolyte, and the current collector and could not be enhanced by using the LiCl-containing chloride melt or the chloride-fluoride melts studied. The presence of Al powder in the Al2O3/AlN mixture facilitated the direct electrochemical reduction of both Al2O3 and AlN. The reduction mechanisms are discussed based upon the present experimental observations. Flow sheets for recovering the metallic Al and the Al in the Al2O3 and AlN from Al dross are finally proposed.

  11. Molten Carbonate Fuel Cell (MCFC) product development test

    NASA Astrophysics Data System (ADS)

    1995-02-01

    M-C Power Corporation will design, fabricate, install, test, and evaluate a 250 kW Proof-of-Concept Molten Carbonate Fuel Cell (MCFC) Power Plant. The plant is to be located at the Naval Air Station Miramar in San Diego, California. This report summarizes the technical progress that has occurred in conjunction with this project in 1994. M-C Power has completed the tape casting and sintering of cathodes and is proceeding with the tape casting and sintering of anodes for the first 250 cell stack. M-C Power and San Diego Gas and Electric (SDG&E) relocated the fuel cell demonstration project to an alternate site at the Naval Air Station Miramar. For the new project location, an Environmental Assessment has been prepared by the Department of Energy in compliance with the National Environmental Policy Act of 1969. The Environmental Assessment resulted in a categorical exclusion of the proposed action from all environmental permit requirements. Bechtel Corporation has completed the reformer process design coordination, a Process Description, the Pipe and Instrumentation Diagrams, a Design Criteria Document and General Project Requirement Document. Bechtel developed the requirements for soils investigation report and issued the following equipment bid packages to the suppliers for bids: inverter, reformer, desulfurization vessels, hot gas recycle blower, heat recovery steam generator, and recycle gas cooler. SDG&E has secured necessary site permits, conducted soils investigations, and is working on the construction plan. They are in final negotiations with the US Navy on a site agreement. Site drawings are required for finalization of the agreement.

  12. Redefining the dry molten globule state of proteins.

    PubMed

    Neumaier, Sabine; Kiefhaber, Thomas

    2014-06-26

    Dynamics and function of proteins are governed by the structural and energetic properties of the different states they adopt and the barriers separating them. In earlier work, native-state triplet-triplet energy transfer (TTET) on the villin headpiece subdomain (HP35) revealed an equilibrium between a locked native state and an unlocked native state, which are structurally similar but have different dynamic properties. The locked state is restricted to low amplitude motions, whereas the unlocked state shows increased conformational flexibility and undergoes local unfolding reactions. This classified the unlocked state as a dry molten globule (DMG), which was proposed to represent an expanded native state with loosened side-chain interactions and a solvent-shielded core. To test whether the unlocked state of HP35 is actually expanded compared to the locked state, we performed high-pressure TTET measurements. Increasing pressure shifts the equilibrium from the locked toward the unlocked state, with a small negative reaction volume for unlocking (ΔV(0)=-1.6±0.5cm(3)/mol). Therefore, rather than being expanded, the unlocked state represents an alternatively packed, compact state, demonstrating that native proteins can exist in several compact folded states, an observation with implications for protein function. The transition state for unlocking/locking, in contrast, has a largely increased volume relative to the locked and unlocked state, with respective activation volumes of 7.1±0.4cm(3)/mol and 8.7±0.9cm(3)/mol, indicating an expansion of the protein during the locking/unlocking transition. The presented results demonstrate the existence of both compact, low-energy and expanded, high-energy DMGs, prompting a broader definition of this state. PMID:24792909

  13. Room temperature molten salt electrolytes for photoelectrochemical applications

    SciTech Connect

    Rajeshwar, K.; DuBow, J.; Singh, P.

    1982-08-01

    Mixtures of aluminum chloride (AlCl/sub 3/) with triethylammonium chloride 1,6-ethyl lutidinium bromide (EtluBr), tert-butyl pyridinium bromide (BPBr), and dialkyl imidazolium chloride (R/sub 2/ImCl), in certain molar ratios yielded ionic liquids at room temperature which were studied with respect to their applicability as electrolytes in photoelectrochemical (PEC) cells. Background voltammograms were obtained for these electrolytes on carbon and n-GaAs electrodes. The anodic stability limit was found to be enhanced on n-GaAs relative to carbon in all cases. The cathodic decomposition potential of the electrolyte showed a smaller positive shift on n-GaAs with the exception of the 3:1 AlCl/sub 3/ BPBr electrolyte. The difference in electrolyte stability behavior on carbon and n-GaAs is interpreted in terms of carrier density effects. Cyclic voltammograms were compared on carbon in the various electrolytes for a model redox system comprising the ferrocene/ferricenium couple. The separation of the cathodic and anodic waves in all the cases was consistent with a quasi-reversible redox behavior--the most sluggish electron transfer being observed in the case of the 3:1 AlCl/sub 3/-BpBr electrolyte. Capacitance-voltage measurements were made on n-GaAs electrodes in contact with the various electrolytes. Flatband-potentials (V /SUB fb/) were deduced from these data using Mott-Schottky plots. The implications of this result for PEC applications and the role of specific ion adsorption of electrolyte species on the electrostatic aspects of the n-GaAs/molten salt electrolyte-interface are discussed with the aid of energy band diagrams.

  14. Molten Salt Electrodeposition of Silicon in Cu-Si

    NASA Astrophysics Data System (ADS)

    Sokhanvaran, Samira

    Widespread use of solar energy has not been realized to date because its cost is not competitive with conventional energy sources. The high price of solar grade silicon has been one of the barriers against photovoltaic industry achieving its much anticipated growth. Therefore, developing a method, which is energy efficient and will deliver inexpensive silicon feedstock material is essential. The electrodeposition of Si from a cryolite-based melt was investigated in the present work as a possible solution. This study proposed electrowinning of Si in molten Cu-Si alloy, to decrease the working temperature and increase the efficiency. Solvent refining can be used to recover Si from Cu-Si and also as a second purification method. The physicochemical properties of the potential electrolyte, cryolite-SiO 2 melts, were studied in the first step of this work. The deposition potential of Si on a graphite cathode was measured to determine the working potential and the effect of SiO2 concentration on it. In the next step, the deposition potential of Si from cryolite--SiO2 melt on Cu and Cu-Si cathodes was determined using cyclic voltammetry. Next, the cathodic and the anodic current inefficiencies of the process were measured. Continuous analysis of the evolved gas enabled the instantaneous measurement of the current efficiency and the kinetics of the deposition. Finally, the effectiveness of the process in delivering high purity Si was investigated. Si dendrites were precipitated out of the Cu-Si cathode and recovered to determine the purity of the final product as the final step of this study. The produced Si was separated from the alloy matrix by crushing and acid leaching and the purity was reported. The findings of this research show that the proposed method has the potential to produce high purity silicon with low B content. Further development is required to remove some metallic impurities that are remained in Si.

  15. Solar gasification of biomass: design and characterization of a molten salt gasification reactor

    NASA Astrophysics Data System (ADS)

    Hathaway, Brandon Jay

    The design and implementation of a prototype molten salt solar reactor for gasification of biomass is a significant milestone in the development of a solar gasification process. The reactor developed in this work allows for 3 kWth operation with an average aperture flux of 1530 suns at salt temperatures of 1200 K with pneumatic injection of ground or powdered dry biomass feedstocks directly into the salt melt. Laboratory scale experiments in an electrically heated reactor demonstrate the benefits of molten salt and the data was evaluated to determine the kinetics of pyrolysis and gasification of biomass or carbon in molten salt. In the presence of molten salt overall gas yields are increased by up to 22%; pyrolysis rates double due to improved heat transfer, while carbon gasification rates increase by an order of magnitude. Existing kinetic models for cellulose pyrolysis fit the data well, while carbon gasification in molten salt follows kinetics modeled with a 2/3 order shrinking-grain model with a pre-exponential factor of 1.5*106 min-1 and activation energy of 158 kJ/mol. A reactor concept is developed based around a concentric cylinder geometry with a cavity-style solar receiver immersed within a volume of molten carbonate salt. Concentrated radiation delivered to the cavity is absorbed in the cavity walls and transferred via convection to the salt volume. Feedstock is delivered into the molten salt volume where biomass gasification reactions will be carried out producing the desired product gas. The features of the cavity receiver/reactor concept are optimized based on modeling of the key physical processes. The cavity absorber geometry is optimized according to a parametric survey of radiative exchange using a Monte Carlo ray tracing model, resulting in a cavity design that achieves absorption efficiencies of 80%-90%. A parametric survey coupling the radiative exchange simulations to a CFD model of molten salt natural convection is used to size the annulus

  16. The effect of conditioning agents on the corrosive properties of molten urea

    SciTech Connect

    Nichols, D E; Nguyen, D T; Norton, M M; Parker, B R; Daniels, L E

    1991-01-01

    From the process case histories of the failure of several heat exchanger tube bundles, it was revealed that molten urea containing lignosulfonate as a granulation conditioning-hardening agent (Urea LS[trademark]) is corrosive to Types 304 and 316 stainless steel. The results of field and laboratory immersion corrosion tests indicated that the corrosivity of molten urea is strongly dependent on the process temperature rather than the conditioner composition. At temperatures below 295F, molten Urea LS[trademark] is not aggressive to these stainless steels. However, at temperatures above 300F, the corrosion of these stainless steels is extremely severe. The corrosion rate of Types 304, 304L, 316, and 316L is as high as hundreds of mils per year. The corrosion mechanism tends to be more general than localized. The results of the laboratory corrosion test also revealed that among alloying elements, copper is detrimental to corrosion resistance of stainless steel exposed to molten Urea LS[trademark], chromium is the most beneficial, and nickel has only a minor effect. Thus, copper-free and chromium stainless steels have superior corrosion resistance to the molten Urea LS[trademark] at a wide range of temperatures up to 345F.

  17. Materials considerations for molten salt accelerator-based plutonium conversion systems

    SciTech Connect

    DeVan, J.H.; DiStefano, J.R.; Eatherly, W.P.; Keiser, J.R.; Klueh, R.L.

    1994-12-31

    A Molten-Salt Reactor Program for power applications was initiated at the Oak Ridge National Laboratory in 1956. In 1965 the Molten Salt Reactor Experiment (MSRE) went critical and was successfully operated for several years. Operation of the MSRE revealed two deficiencies in the Hastelloy N alloy that had been developed specifically for molten-salt systems. The alloy embrittled at elevated temperatures as a result of exposure to thermal neutrons (radiation damage) and grain boundary embrittlement occurred in materials to fuel salt. Intergranular cracking was found to be associated with fission products, viz. tellurium. An improved Hastelloy N composition was subsequently developed that had better resistance to both of these problems. However, the discovery that fission product cracking could be significantly decreased by making the salt sufficiently reducing offers the prospect of improved compatibility with molten salts containing fission products and resistance to radiation damage in ABC applications. Recommendations are made regarding the types of corrosion tests and mechanistic studies needed to qualify materials for operation with PuF{sub 3}-containing molten salts.

  18. Method for determining molten metal pool level in twin-belt continuous casting machines

    DOEpatents

    Kaiser, Timothy D.; Daniel, Sabah S.; Dykes, Charles D.

    1989-03-21

    A method for determining level of molten metal in the input of a continuous metal casting machine having at least one endless, flexible, revolving casting belt with a surface which engages the molten metal to be cast and a reverse, cooled surface along which is directed high velocity liquid coolant includes the steps of predetermining the desired range of positions of the molten metal pool and positioning at least seven heat-sensing transducers in bearing contact with the moving reverse belt surface and spaced in upstream-downstream relationship relative to belt travel spanning the desired pool levels. A predetermined temperature threshold is set, somewhat above coolant temperature and the output signals of the transducer sensors are scanned regarding their output signals indicative of temperatures of the moving reverse belt surface. Position of the molten pool is determined using temperature interpolation between any successive pair of upstream-downstream spaced sensors, which follows confirmation that two succeeding downstream sensors are at temperature levels exceeding threshold temperature. The method accordingly provides high resolution for determining pool position, and verifies the determined position by utilizing full-strength signals from two succeeding downstream sensors. In addition, dual sensors are used at each position spanning the desired range of molten metal pool levels to provide redundancy, wherein only the higher temperature of each pair of sensors at a station is utilized.

  19. Anti wetting additives for aluminosilicate refractories in molten aluminum contact applications

    NASA Astrophysics Data System (ADS)

    Shukla, Devdutt Pramod

    Aluminosilicate based refractories are widely used in furnace installations for melting aluminum because they are inexpensive, readily available and generally exhibit the properties desired from a refractory material. However, they face severe corrosion and degradation issues due to the extremely reducing nature of molten aluminum alloys. Isothermal static cup testing is widely used as a tool to evaluate the performance of refractories against penetration by molten aluminum alloys. Various testing methods were reviewed and an upgraded static cup test was recommended. Commercially available aluminosilicate refractories were tested using this method and their results were studied in order to understand the corrosion process. Barium sulfate, which is widely used as an anti-wetting additive to improve refractory performance by limiting physical contact between molten metal and the refractory, has proved ineffective at temperatures above 1000°C. A literature review suggested that barium sulfate formed barium celsian at high temperatures and that the celsian was responsible for the non-wetting effect. Wetting angle measurements of molten AL 5083 on synthetic celsian discs revealed that barium celsian and strontium celsian were both not wetted by molten aluminum. Static cup tests were performed on aluminosilicate refractories containing barium carbonate and strontium carbonate. These additives led to the in-situ formation of celsian phases within the refractory matrix that led to improved corrosion resistance at 1300°C. Phase analysis revealed that celsian formation suppressed the formation of mullite within refractories, thereby reducing penetration.

  20. Formation of domain-swapped oligomer of cytochrome C from its molten globule state oligomer.

    PubMed

    Deshpande, Megha Subhash; Parui, Partha Pratim; Kamikubo, Hironari; Yamanaka, Masaru; Nagao, Satoshi; Komori, Hirofumi; Kataoka, Mikio; Higuchi, Yoshiki; Hirota, Shun

    2014-07-22

    Many proteins, including cytochrome c (cyt c), have been shown to form domain-swapped oligomers, but the factors governing the oligomerization process remain unrevealed. We obtained oligomers of cyt c by refolding cyt c from its acid molten globule state to neutral pH state under high protein and ion concentrations. The amount of oligomeric cyt c obtained depended on the nature of the anion (chaotropic or kosmotropic) in the solution: ClO4(-) (oligomers, 11% ± 2% (heme unit)), SCN(-) (10% ± 2%), I(-) (6% ± 2%), NO3(-) (3% ± 1%), Br(-) (2% ± 1%), Cl(-) (2% ± 1%), and SO4(2-) (3% ± 1%) for refolding of 2 mM cyt c (anion concentration 125 mM). Dimeric cyt c obtained by refolding from the molten globule state exhibited a domain-swapped structure, in which the C-terminal α-helices were exchanged between protomers. According to small-angle X-ray scattering measurements, approximately 25% of the cyt c molecules were dimerized in the molten globule state containing 125 mM ClO4(-). These results indicate that a certain amount of molten globule state oligomers of cyt c convert to domain-swapped oligomers during refolding and that the intermolecular interactions necessary for domain swapping are present in the molten globule state. PMID:24981551