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Sample records for nd-fe-b magnet scrap

  1. Liquid metal extraction of Nd from NdFeB magnet scrap

    SciTech Connect

    Xu, Yanchen

    1999-12-10

    This research involves using molten magnesium (Mg) to remove neodymium (Nd) from NdFeB magnet scrap by diffusion. The results show that liquid metal extraction of Nd may be a viable and inexpensive method for recovering the expensive rare earth element Nd for use in Mg castings.

  2. Magnetic properties of NdFeB-coated rubberwood composites

    NASA Astrophysics Data System (ADS)

    Noodam, Jureeporn; Sirisathitkul, Chitnarong; Matan, Nirundorn; Rattanasakulthong, Watcharee; Jantaratana, Pongsakorn

    2013-01-01

    Magnetic properties of composites prepared by coating lacquer containing neodymium iron boron (Nd-Fe-B) powders on rubberwood were characterized by vibrating sample magnetometry (VSM), magnetic moment measurements, and attraction tests with an iron-core solenoid. The Nd-Fe-B powders were recycled from electronic wastes by the ball-milling technique. Varying the milling time from 20 to 300 min, the magnetic squareness and the coercive field of the Nd-Fe-B powders were at the minimum when the powders were milled for 130 min. It followed that the coercive field of the magnetic wood composites was increased with the milling time increasing from 130 to 300 min. For the magnetic wood composites using Nd-Fe-B obtained from the same milling time, the magnetic squareness and the coercive field were rather insensitive to the variation of Nd-Fe-B concentration in coating lacquer from 0.43 to 1.00 g/cm3. By contrast, the magnetization and magnetic moment were increased with the Nd-Fe-B concentration increasing. Furthermore, the electrical current in the solenoid required for the attraction of the magnetic wood composites was exponentially reduced with the increase in the amount of Nd-Fe-B used in the coating.

  3. Restoration of coercivity in crushed Nd Fe B magnetic powder

    NASA Astrophysics Data System (ADS)

    Kwon, H. W.; Jeong, I. C.; Kim, A. S.; Kim, D. H.; Namkung, S.; Jang, T. S.; Lee, D. H.

    2006-09-01

    An attempt has been made to prepare a high coercivity Nd-Fe-B powder from a sintered Nd 14Fe 80B 6 magnet. The combination of thermal annealing and chemical modification of particle surface using the DyF 3 salt was found to be an effective processing technique for preparing a high-coercivity powder from the crushed sintered Nd-Fe-B magnets.

  4. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    NASA Astrophysics Data System (ADS)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2016-07-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  5. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    NASA Astrophysics Data System (ADS)

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-04-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH)max of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  6. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    SciTech Connect

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-04-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH){sub max} of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  7. Overview of Nd-Fe-B magnets and coercivity (invited)

    NASA Astrophysics Data System (ADS)

    Fidler, J.; Schrefl, T.

    1996-04-01

    High performance Nd2Fe14B-based permanent magnets are produced with different composition and various processing techniques. The composition and the processing route influence the complex, multiphase microstructure of the magnets, such as grain size, alignment, and distribution of phases. Grain sizes in the range between 10 and 500 nm are obtained by melt spinning, mechanical alloying, and the HDDR process. Sintered and hot worked magnets exhibit grain sizes above 1 μm. The coercive field is determined by the high uniaxial magnetocrystalline anisotropy as well as the magnetostatic and exchange interactions between neighboring hard magnetic grains. The dipolar interactions between misaligned grains are more pronounced in large-grained magnets, whereas exchange coupling reduces the coercive field in small grained magnets. Transmission electron microscopy has been used to study the influence of substituent and dopant elements on microstructure, coercivity, and corrosion resistance of advanced (Nd,S1)-(Fe,S2)-B:(M1,M2) magnets. The replacement of the Nd-rich intergranular phase by secondary phases formed after doping by M1 and M2 type elements improves the corrosion resistance, especially in large-grained magnets. Secondary, nonmagnetic phases reduce the remanence and the energy product. In addition to the characterization of the microstructure, special attention has been paid to the computer modeling of the interaction between microstructure and coercivity. The simulation of the magnetization reversal process based on the real microstructure reveals a good agreement with experimental values. It is shown that the coercive field depends on grain size, distribution, and misorientation of grains. A strong exchange coupling between hard magnetic grains is desired in nanostructured magnets in order to improve the remanence. This effect is further increased by secondary, soft magnetic phases. Nanocrystalline, composite Nd-Fe-B based magnets show a remanence enhancement

  8. Micrometer-size Nd-Fe-B dots as model systems for the study of intergranular phase engineering in Nd-Fe-B permanent magnets

    NASA Astrophysics Data System (ADS)

    Le Roy, Damien; Akdogan, Ozan; Ciuta, Georgeta; Dempsey, Nora; Givord, Dominique

    2014-05-01

    Nd-Fe-B micrometer-size dots were prepared by optical lithography and sputtering. It is proposed to use such structures as model systems to study intergranular phase engineering in Nd-Fe-B permanent magnets. The influence of Ta, Nd, Dy, and Gd coatings on the magnetization reversal of such Nd-Fe-B dot arrays are compared, after different heat treatments. A very thin layer of Dy (tNdFeB/tDy = 120) was found to lead to a significant increase of the coercive field, up to 80% for a total equivalent Dy content of less than 5 at. % of all the Nd. A coercivity increase of up to 20% was found with Gd coating which is attributed to the so-called superferrimagnetic coupling phenomenon. Nd and Ta coating are neutral or detrimental to the magnetic hardness.

  9. Dy-Free Nd-Fe-B Based Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Pathak, Arjun; Khan, Mahmud; Gschneidner, Karl, Jr.; McCallum, Ralph; Pecharsky, Vitalij

    2015-03-01

    Nd2Fe14B based permanent magnets are the current state of the art for high performance magnets. The prototype crystallize in the P42 / mnm tetragonal crystal structure, where the Nd atoms occupy the 4f and 4gsites, Fe atoms occupy six different atomic sites (16k1, 16k2, 8j1, 8j2, 4e, 4c), and B occupies only the 4g site. The leading contribution to the magnetocrystalline anisotropy in Nd2Fe14B energy comes from the Nd ions, which strongly prefer a c-axis alignment at ambient temperature. Nd2Fe14B permanent magnet has excellent magnetic properties at room temperature but has poor high temperature properties (T>400 K). A small amount of Dy (up to 10%) is substituted for Nd in Nd2Fe14B to increase the high temperature performance. Although Dy containing Nd2Fe14B magnets are desired for high temperature applications, the high price and limited supply of Dy urges the development of Dy-free permanent magnets. Here, we discuss the magnetic properties of several Dy-free Nd-Fe-B based nanostructured magnets and propose alternatives for Dy-based Nd2Fe14B permanent magnets for high temperature applications such as electric drive motors and wind turbines. This work was supported by the U.S.DOE, ARPA-E, Rare Earth Alternatives in Critical Technologies for Energy (REACT). The research was performed at the Ames Laboratory which is operated for the U.S. DOE by Iowa State University under contract #DE-AC02-07CH11358.

  10. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    NASA Astrophysics Data System (ADS)

    Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

    2016-08-01

    Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

  11. Enhanced exchange-coupling effect in Nd-Fe-B/Fe-B nanocomposite magnet.

    PubMed

    Cha, Hyungil; Kim, Changwoo; Ji, Eunsun; Kim, Younghwan; Jadhav, Abhijit; Kang, Dongin; Kang, Youngsoo

    2010-01-01

    Soft phase magnetic Fe-B nanoparticles were prepared by coprecipitation and the hard phase magnetic Nd-Fe-B nanoparticles were obtained from mechanical ball mill of the bulk Nd-Fe-B with a shaker mill. Also mechanical ball mill technique was applied to the mixture of Nd-Fe-B and Fe-B nanoparticles to build up an exchange-coupled nanocomposite magnet. It was loaded in electronic furnace and annealed under a flow of hydrogen at 953 K for 30 min. The exchange coupled interaction of isotropic magnets was characterized by smooth hysteresis loop with a high value of remanence (Mr/Ms > 0.5). PMID:20352831

  12. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors.

    PubMed

    Przybylski, Marek; Kapelski, Dariusz; Ślusarek, Barbara; Wiak, Sławomir

    2016-01-01

    Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated. PMID:27110783

  13. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors

    PubMed Central

    Przybylski, Marek; Kapelski, Dariusz; Ślusarek, Barbara; Wiak, Sławomir

    2016-01-01

    Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated. PMID:27110783

  14. Protection of NdFeB magnets by corrosion resistance phytic acid conversion film

    NASA Astrophysics Data System (ADS)

    Nan, Haiyang; Zhu, Liqun; Liu, Huicong; Li, Weiping

    2015-11-01

    Phytic acid conversion film was prepared on NdFeB magnets by dipping the NdFeB into phytic acid solution. The morphology, composition, structure and corrosion resistance of the film were systematically investigated. The results showed that the phytic acid film was effective in improving the corrosion resistance of NdFeB magnets. XRD, TEM and FT-IR analyses revealed that the film was amorphous and had a strong peak of phosphate radical (PO43-). The formation mechanism of the film was also explored by XPS and the potential of zero charge (Epzc) measurement at the solution-metal interface.

  15. Double coating protection of Nd-Fe-B magnets: Intergranular phosphating treatment and copper plating

    NASA Astrophysics Data System (ADS)

    Zheng, Jingwu; Chen, Haibo; Qiao, Liang; Lin, Min; Jiang, Liqiang; Che, Shenglei; Hu, Yangwu

    2014-12-01

    In this work, a double coating protection technique of phosphating treatment and copper plating was made to improve the corrosion resistance of sintered Nd-Fe-B magnets. In other words, the intergranular region of sintered Nd-Fe-B is allowed to generate passive phosphate conversion coating through phosphating treatment, followed by the copper coating on the surface of sintered Nd-Fe-B. The morphology and corrosion resistance of the phosphated sintered Nd-Fe-B were observed using SEM and electrochemical method respectively. The phosphate conversion coating was formed more preferably on the intergranular region of sintered Nd-Fe-B than on the main crystal region; just after a short time of phosphating treatment, the intergranular region of sintered Nd-Fe-B has been covered by the phosphate conversion coating and the corrosion resistance is significantly improved. With the synergistic protection of the intergranular phosphorization and the followed copper electrodeposition, the corrosion resistance of the sintered Nd-Fe-B is significantly better than that with a single phosphate film or single plating protection.

  16. Multiple magnetic scattering in small-angle neutron scattering of Nd-Fe-B nanocrystalline magnet.

    PubMed

    Ueno, Tetsuro; Saito, Kotaro; Yano, Masao; Ito, Masaaki; Shoji, Tetsuya; Sakuma, Noritsugu; Kato, Akira; Manabe, Akira; Hashimoto, Ai; Gilbert, Elliot P; Keiderling, Uwe; Ono, Kanta

    2016-01-01

    We have investigated the influence of multiple scattering on the magnetic small-angle neutron scattering (SANS) from a Nd-Fe-B nanocrystalline magnet. We performed sample-thickness- and neutron-wavelength-dependent SANS measurements, and observed the scattering vector dependence of the multiple magnetic scattering. It is revealed that significant multiple scattering exists in the magnetic scattering rather than the nuclear scattering of Nd-Fe-B nanocrystalline magnet. It is considered that the mean free path of the neutrons for magnetic scattering is rather short in Nd-Fe-B magnets. We analysed the SANS data by the phenomenological magnetic correlation model considering the magnetic microstructures and obtained the microstructural parameters. PMID:27321149

  17. [Sandwich type dental magnetic devices of Nd-Fe-B magnet and permendur].

    PubMed

    Okuno, O; Nakano, T; Hamanaka, H; Kinouchi, Y

    1989-07-01

    Nd-Fe-B magnets have a very high maximum energy product (BH max), which is defined as the attractive strength between a magnet and opposing magnetic materials. Permendur (Fe-49 Co-2 V) has the greatest magnetic saturation (Bs), which makes it strongly magnetized. If magnetic retainers were made with Nd-Fe-B magnets and a permendur yoke, they would be small and have strong retention. The purpose of this investigation was to develop small dental magnetic devices with Nd-Fe-B magnets and permendur yokes. The magnetic devices form sandwich-type magnetic circuits with magnetic stainless steel keepers. A 4 x 3 x 2 mm rectangular prism Nd-Fe-B magnet was used. The magnet was sandwitched between the semi-columnar yokes. To protect the magnet from corrosion, the devices were encapsulated with 304 stainless steel by silver brazing and adhesion bonding of a stainless steel tube and foil. The optimum cross-sectional area of the yoke was determined experimentally. The dimensions of the devices were phi 5 x 3.5 mm for 4 x 3 x 2 magnet. The breakaway retention for a keeper of magnetic stainless steel (Type XM 27) was 852 g on average. This breakaway retention is sufficient for dental prosthetic applications. PMID:2491164

  18. Neutron irradiation study of Nd-Fe-B permanent magnets made from melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Brown, R. D.; Cost, J. R.; Meisner, G. P.; Brewer, E. G.

    1988-11-01

    Radiation-induced changes in the magnetization of sintered Nd-Fe-B permanent magnets are known to vary widely among specimens produced by different manufacturers. Samples of Nd-Fe-B MAGNEQUENCH magnets, which are made from melt-spun ribbons, have not been studied and show a much reduced sensitivity to neutron irradiation than do sintered Nd-Fe-B magnets. All melt-spun ribbon-based MAGNEQUENCH magnets, i.e., epoxy-bonded, hot-pressed, and die-upset magnets, show essentially the same slow decrease in magnetic remanence with neutron dose. Measurements of the open-circuit remanence Br/Br 0 at various times during the irradiation show a decay of only 1.5% of the preirradiated value for the MAGNEQUENCH magnets after 1 h of irradiation, or a dose of 1.4×1016 neutrons/cm2, compared to a 4.6% drop in remanence for the best sintered Nd-Fe-B magnet (Sumitomo 30H) with the same irradiation dose. Moreover, after 5.3 h of irradiation, the remanence drops by only 3% for the MAGNEQUENCH magnets. Magnets made from melt-spun ribbons are thus the least sensitive to neutron irradiation so far measured for Nd-Fe-B permanent magnets, but are somewhat more sensitive than samarium-cobalt magnets.

  19. The Impact Induced Demagnetization Mechanism in NdFeB Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Li, Yan-Feng; Zhu, Ming-Gang; Li, Wei; Zhou, Dong; Lu, Feng; Chen, Lang; Wu, Jun-Ying; Qi, Yan; Du, An

    2013-09-01

    Compression of unmagnetized Nd2Fe14B permanent magnets is executed by using shock waves with different pressures in a one-stage light gas gun system. The microstructure, crystal structure, and magnetic properties of the magnets are examined with scanning electronic microscopy, x-ray diffraction, hysteresis loop instruments, and a vibrating sample magnetometer, respectively. The NdFeB magnets display a demagnetization phenomenon after shock wave compression. The coercivity dropped from about 21.4 kOe to 3.2 kOe. The critical pressure of irreversible demagnetization of NdFeB magnets should be less than 4.92 GPa. The coercivity of the NdFeB magnets compressed by shock waves could be recovered after annealing at 900°C and 520°C for 2 h, sequentially. The chaotic orientation of Nd2Fe14B grains in the compressed magnets is the source of demagnetization.

  20. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  1. Research on anisotropic bonded Nd-Fe-B magnets by 2-step compaction process

    NASA Astrophysics Data System (ADS)

    Ma, Bin; Sun, Aizhi; Lu, Zhenwen; Cheng, Chuan; Xu, Chen

    2016-03-01

    In this paper, a novel 2-step compaction process, called a cold preforming step and a warm alignment and densification step, is proposed to prepare anisotropic bonded Nd-Fe-B magnets with high magnetic properties. The morphology of Nd-Fe-B particles is characterized by scanning electron microscopy. Research shows that the lower the density of preforms, the higher the (BH)max and DOA of Nd-Fe-B magnets. The (BH)max of Nd-Fe-B magnets prepared by 2-step compaction process is higher than that of traditional warm compaction process at the apace rate of 20% when the preform density is lower than 4.06 g/cm3. The (BH)max and DOA first increase and then decline with increasing space rate, the maximum is obtained at the space rate of 25% when the preform density is 3.98 g/cm3. By means of 2-step compaction process, not only (BH)max and DOA of Nd-Fe-B magnets are increased by 32.2% and 61.3% at the space rate of 25%, but also problems such as the easy damage of mould and the inhomogeneous of particle packing are solved, which are in favour of the extension of mould life. The changes of coercivity is not obvious during the research. The mechanrsms of space rate on DOA and density are analyzed and discussed.

  2. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    NASA Astrophysics Data System (ADS)

    Ma, Y. L.; Liu, X. B.; Nguyen, V. V.; Poudyal, N.; Yue, M.; Liu, J. P.

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd2Fe14B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%.

  3. A feasible approach for preparing remanence enhanced NdFeB based permanent magnetic composites

    NASA Astrophysics Data System (ADS)

    Su, K. P.; Liu, Z. W.; Yu, H. Y.; Zhong, X. C.; Qiu, W. Q.; Zeng, D. C.

    2011-04-01

    NdFeB based permanent magnetic nanocomposites were prepared by depositing soft magnetic Fe, Co, or Fe65Co35 nanoparticles on the melt spun NdFeB powders with near single phase composition by a chemical reduction method. The effects of the reduction process, the composition, and the concentrations of metal ions on the magnetic properties of nanocomposites were investigated. Introducing and increasing soft nanoparticle content improved the remanence and maximum energy product of the nanocomposites at the expense of coercivity. Fe65Co35 coated NdFeB powders had higher remanence and energy product than Co or Fe coated powders. The inter-grain exchange coupling between hard and soft magnetic grains was demonstrated by the smooth demagnetization curve with high remanent polarization. Remanence enhanced bulk magnets were also fabricated by consolidating the nanocomposite powders using spark plasma sintering (SPS) technique.

  4. A study on the magnetic behavior of Nd-Fe-B/α-Fe nanocomposite films

    NASA Astrophysics Data System (ADS)

    Madeswaran, S.; Tamano, S.; Goto, S.; Tokiwa, K.

    2010-06-01

    Nanocomposite Nd-Fe-B / α-Fe thin films were prepared by sputtering successively a Nd-rich Nd21Fe64B15 and a Fe targets in a multilayer structure using radio frequency (RF) magnetron gun. We have studied the influence of thickness of α-Fe layer on the magnetic properties of Nd-Fe-B / α-Fe thin films. A nanocomposite thin film with 15nm thick α-Fe layer prepared on 550°C heated substrate gives the highest energy product, 190 kJ/m3 along with a coercivity of 950 kA/m. Magnetic hysteresis loop measurement shows that the hard (Nd-Fe-B) and soft (α-Fe) layers are exchange coupled firmly for the films deposited on heated substrate whereas the two layers are decoupled for room temperature deposited and post annealed films.

  5. Determination of the texture distribution of Nd-Fe-B magnets using a torsion pendulum magnetometer

    SciTech Connect

    Staa, F. von; Hempel, K.A.; Wang, Y. . Institut fuer Werkstoffe der Elektrotechnik)

    1993-11-01

    It is known that the torsion pendulum method provides a possibility to obtain the anisotropy field strength and the saturation magnetization of magnetically hard materials. Now this method is extended to obtain additionally the degree of texture. Theoretical calculations are compared with measurements performed on Nd-Fe-B sintered magnets at various temperatures. Error sources are discussed.

  6. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    SciTech Connect

    Chang, Chao-Cheng; Hsiao, Po-Jen; You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun

    2013-12-16

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets.

  7. Reflection of a slow cesium atomic beam from a naturally magnetized Nd-Fe-B surface

    NASA Astrophysics Data System (ADS)

    Lison, F.; Haubrich, D.; Schuh, P.; Meschede, D.

    We have demonstrated the partly directed reflection of a slow cesium atomic beam by using the natural magnetic stray field above a Nd-Fe-B surface. From these experiments we determine the reflectivity and a minimum value for the magnetic stray field directly at the surface.

  8. Magnetic properties and magnetic domains of Nd-Fe-B thin films

    SciTech Connect

    Chen, S. L.; Liu, W.; Zhang, Z. D.; Gunaratne, G. H.

    2008-01-15

    Anisotropic Nd-Fe-B thin films are fabricated by direct current magnetron sputtering on Si substrates heated to temperatures over a wide range. Surface morphology and magnetic domains of the Nd-Fe-B thin films prepared at different sputtering temperatures (25-600 deg. C) are observed by a scanning probe microscopy. The magnetic domains exhibit a rich variety of textures, changing from striped via maze to cloudlike as the sputtering temperature is increased. Variations in magnetic domains with substrate temperature are discussed using phase components and magnetic anisotropies of the thin films. In addition, patterns of magnetic domains are analyzed using the 'disorder functions', a set of characterizations of complex patterns with labyrinthine structures. The disorder function {delta}(1) and the structure factor {delta}k do not change appreciably until a substrate temperature of 350 deg. C, but increases significantly beyond 400 deg. C. The disorder in magnetic domains increases with increasing sputtering temperature. A simultaneous enhancement of the anisotropic c texture and the hard-magnetic properties of the thin films are observed. The significant change of the disorder function at T{sub s}=400 deg. C appears to be a precursor to the hardening of the Nd-Fe-B film. The most disordered magnetic domains of the film with the substrate temperature of 600 deg. C correspond to the optimum magnetic properties, with the maximum energy product (BH){sub max} of 22.4 MG Oe.

  9. Magnetic properties prediction of NdFeB magnets by using support vector regression

    NASA Astrophysics Data System (ADS)

    Cheng, Wende

    2014-09-01

    A novel model using support vector regression (SVR) combined with particle swarm optimization (PSO) was employed to construct mathematical model for prediction of the magnetic properties of the NdFeB magnets. The leave-one-out cross-validation (LOOCV) test results strongly supports that the generalization ability of SVR is high enough. Predicted results show that the mean absolute percentage error for magnetic remanence Br, coercivity Hcj and maximum magnetic energy product (BH)max are 0.53%, 3.90%, 1.73%, and the correlation coefficient (R2) is as high as 0.839, 0.967 and 0.940, respectively. This investigation suggests that the PSO-SVR is not only an effective and practical method to simulate the properties of NdFeB, but also a powerful tool to optimatize designing or controlling the experimental process.

  10. Modification of the Interface Nanostructure and Magnetic Properties in Nd-Fe-B Thin Films.

    PubMed

    Koike, Kunihiro; Kusano, Takanao; Ogawa, Daisuke; Kobayashi, Keisuke; Kato, Hiroaki; Oogane, Mikihiko; Miyazaki, Takamichi; Ando, Yasuo; Itakura, Masaru

    2016-12-01

    The effects of Nd2Fe14B grain size and Nd coating on the coercivity in sputter-deposited Nd-Fe-B/Nd thin films have been investigated in order to gain an insight into the coercivity mechanism of Nd-Fe-B magnets. Highly textured Nd2Fe14B particles were grown successfully on the MgO(100) single-crystal substrate with the Mo underlayer. As the Nd-Fe-B layer thickness t NFB was decreased from 70 to 5 nm, the coercivity H c increased gradually from 6.5 to 16 kOe. By depositing the Nd overlayer onto these films and post-annealing at 500 °C, the H c value further increased from 17.5 kOe (t NFB=70 nm) to 26.2 kOe (t NFB=5 nm). The amount of H c increase by the combination of the Nd coating and post-annealing was about 10 kOe irrespective of the t NFB value. These results therefore suggest an independence of size and interface effects on the coercivity of Nd-Fe-B magnets. PMID:26787052

  11. Modification of the Interface Nanostructure and Magnetic Properties in Nd-Fe-B Thin Films

    NASA Astrophysics Data System (ADS)

    Koike, Kunihiro; Kusano, Takanao; Ogawa, Daisuke; Kobayashi, Keisuke; Kato, Hiroaki; Oogane, Mikihiko; Miyazaki, Takamichi; Ando, Yasuo; Itakura, Masaru

    2016-01-01

    The effects of Nd2Fe14B grain size and Nd coating on the coercivity in sputter-deposited Nd-Fe-B/Nd thin films have been investigated in order to gain an insight into the coercivity mechanism of Nd-Fe-B magnets. Highly textured Nd2Fe14B particles were grown successfully on the MgO(100) single-crystal substrate with the Mo underlayer. As the Nd-Fe-B layer thickness t NFB was decreased from 70 to 5 nm, the coercivity H c increased gradually from 6.5 to 16 kOe. By depositing the Nd overlayer onto these films and post-annealing at 500 °C, the H c value further increased from 17.5 kOe ( t NFB=70 nm) to 26.2 kOe ( t NFB=5 nm). The amount of H c increase by the combination of the Nd coating and post-annealing was about 10 kOe irrespective of the t NFB value. These results therefore suggest an independence of size and interface effects on the coercivity of Nd-Fe-B magnets.

  12. Microstructure evaluation for Dy-free Nd-Fe-B sintered magnets with high coercivity

    NASA Astrophysics Data System (ADS)

    Goto, R.; Matsuura, M.; Sugimoto, S.; Tezuka, N.; Une, Y.; Sagawa, M.

    2012-04-01

    Nd-Fe-B sintered magnets are used for motors of hybrid or electric vehicles due to their high energy products. Dy is added to Nd-Fe-B sintered magnets to work in a high temperature environment. Although the addition of Dy decreases the magnetization of Nd-Fe-B magnets, it increases coercivity; a decrease in the amount of Dy is strongly required. Recently, Nd-Fe-B sintered magnets with a grain size of 1 μm achieved high coercivity of ˜20 kOe without the addition of Dy or other heavy rare earth elements. In this paper, the microstructure of their magnets was observed and compared to magnets with a grain size of ˜3 μm. The coercivity of magnets consisting of larger particles was 17 kOe. Microstructures were observed by the scanning electron microscope and the shapes of grains and the distribution of the Nd-rich phase were evaluated. The observation was promoted in two directions. One direction is the plane perpendicular to the magnetically aligned direction (c plane side) and the other is the side parallel to the magnetically aligned direction (c axis side). For magnets consisting of smaller particles, the shapes of grains are isotropic for the c plane side and elongated for the c axis side. The angle of minor axis prefers to be parallel to magnetically aligned direction. The distribution of the Nd-rich phase for magnets was also evaluated for both magnets. The distribution of the Nd-rich phase at triple junctions for the magnets with smaller particles becomes homogeneous compared to that for magnets with larger particles. It is considered that Dy-free magnets with high coercivity were realized by the achievement of homogeneous distribution of Nd-rich phase besides decreasing grain size.

  13. Study on corrosion behaviors of sintered Nd-Fe-B magnets in different environmental conditions

    SciTech Connect

    Li, J. J.; Li, A. H.; Zhu, M. G.; Pan, W.; Li, W.

    2011-04-01

    Nd-Fe-B magnets have outstanding magnetic properties, but their corrosion resistance is poor because the rare-earth-rich phases in them are easily oxidized. In this article, we report an investigation of the corrosion behaviors of sintered Nd-Fe-B magnets with varied compositions in different corrosion conditions. The weight losses of the magnets after corrosion testing were measured after brushing off the corrosion products. The magnetic flux losses of the magnets were measured using a fluxmeter. A scanning electron microscope equipped with an energy dispersive x-ray analysis system was employed to observe the corrosion morphology. It was found that the humid-heat resistance of the magnets was obviously improved by partially substituting Dy for Nd and adding minor Co. The corrosion products and morphologies of Nd-Fe-B magnets for the autoclave test were different from those for the constant humid-heat test. The corrosion rates of the magnets for the former were much slower than for the latter; this is probably because the high-pressure steam led to an oxygen-deficient atmosphere, and the liquid film on the surface of the magnet specimens hindered the diffusion of oxygen into the bulk for the autoclave test.

  14. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    NASA Astrophysics Data System (ADS)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-07-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  15. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    NASA Astrophysics Data System (ADS)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-04-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  16. Magnetization reversal mechanism of a sintered Nd-Fe-B magnet with Dy segregation

    SciTech Connect

    Suzuki, Hiroyuki; Satsu, Yuichi; Komuro, Matahiro; Kohashi, Teruo; Motai, Kumi

    2011-04-01

    The magnetization reversal mechanism of a sintered Nd-Fe-B magnet with Dy segregation near grain boundaries (GB) was studied using spin polarized scanning electron spectroscopy and magnetization measurements. More fine magnetic domains near GB were found in the magnet with Dy segregation than in the magnet without treatment. Magnetic modifications near the GB had no effect on the magnetization development. The domain wall motion of a quasihard magnetic component in the magnet with Dy segregation was suppressed in comparison with those in the magnet without treatment; this could also be confirmed in the different behaviors of asymmetry components toward a magnetic field direction between both magnets. From analyzing the probability of rotating magnetization near the GB, the magnetization reversal of the magnet with Dy segregation was more difficult to produce than those of the magnet without treatment.

  17. Effect of sintering process on the magnetic and mechanical properties of sintered Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Hu, Z. H.; Qu, H. J.; Zhao, J. Q.; Yan, C. J.; Liu, X. M.

    2014-11-01

    The magnetic and mechanical properties of sintered Nd-Fe-B magnets prepared by different sintering processes were investigated. The results showed that the intrinsic coercivity and fracture toughness of sintered Nd-Fe-B magnets first increased, and then declined with increasing annealing temperature. The optimum magnetic properties and fracture toughness of sintered Nd-Fe-B magnets were obtained at the annealing temperature of 540 °C. Sintering temperature increasing from 1047 °C to 1071 °C had hardly effect on the magnetic properties of sintered Nd-Fe-B magnets. The variation of Vickers hardness and fracture toughness was not the same with increasing sintering temperature, and the effect of sintering temperature on the mechanical properties was complex and irregular. The reasons for the variation on magnetic and mechanical properties were analyzed, and we presumed that the effect of microstructure on the mechanical properties was more sensitive than the magnetic properties through analyzing the microstructure of sintered Nd-Fe-B magnets.

  18. Analysis of thermal demagnetization behavior of Nd-Fe-B sintered magnets using magnetic domain observation

    NASA Astrophysics Data System (ADS)

    Takezawa, Masaaki; Ikeda, Soichiro; Morimoto, Yuji; Kabashima, Hisayuki

    2016-05-01

    We used magnetic domain observation to statistically observe the thermal demagnetization behavior of Nd-Fe-B sintered magnets at elevated temperatures up to 150 °C. Simultaneous magnetization reversal in a hundred adjacent grains occurred at 90 °C because of the magnetic interaction among the grains beyond grain boundaries in the Dysprosium (Dy)-free low-coercivity magnet. Conversely, simultaneous magnetization reversal in a hundred grains did not occur in the Dy-added high-coercivity magnets, and the demagnetizing ratio steadily increased with temperature. Furthermore, the addition of Dy induced high thermal stability by eliminating the simultaneous thermal demagnetization, which was caused by the magnetic interaction among the grains.

  19. Strategic coating of NdFeB magnets with Dy to improve the coercivity of permanent magnets

    DOE PAGESBeta

    Ucar, Huseyin; Parker, David S.; Nlebedim, I. C.; McCallum, R. W.; McCall, S. K.; Parans Paranthaman, M.

    2015-12-25

    Here, we present a method, supported by theoretical analysis, for optimizing the usage of the critical rare earth element dysprosium in Nd2Fe14B (NdFeB)-based permanent magnets. In this method, we use Dy selectively in locations such as magnet edges and faces, where demagnetization factors are most significant, rather than uniformly throughout the bulk sample. A 200 nm thick Dy film was sputtered onto commercial N-38, NdFeB magnets with a thickness of 3 mm and post-annealed at temperatures from 600 - 700 C. Magnets displayed enhanced coercivities after post-annealing. Furthermore, our experimental results indicate as large as a 5 percent increase inmore » the energy product of NdFeB magnets, achieved for a total Dy weight percentage of 0.06 percent, much less than that used in commercial grade Dy-NdFeB magnets. Finally, by assuming all Dy diffused into NdFeB magnets, the improvement in energy product corresponds to a saving of over 1% Dy (critical element). Magnets manufactured using this technique will therefore be higher performing and significantly less expensive than those made presently.« less

  20. Strategic coating of NdFeB magnets with Dy to improve the coercivity of permanent magnets

    SciTech Connect

    Ucar, Huseyin; Parker, David S.; Nlebedim, I. C.; McCallum, R. W.; McCall, S. K.; Parans Paranthaman, M.

    2015-12-25

    Here, we present a method, supported by theoretical analysis, for optimizing the usage of the critical rare earth element dysprosium in Nd2Fe14B (NdFeB)-based permanent magnets. In this method, we use Dy selectively in locations such as magnet edges and faces, where demagnetization factors are most significant, rather than uniformly throughout the bulk sample. A 200 nm thick Dy film was sputtered onto commercial N-38, NdFeB magnets with a thickness of 3 mm and post-annealed at temperatures from 600 - 700 C. Magnets displayed enhanced coercivities after post-annealing. Furthermore, our experimental results indicate as large as a 5 percent increase in the energy product of NdFeB magnets, achieved for a total Dy weight percentage of 0.06 percent, much less than that used in commercial grade Dy-NdFeB magnets. Finally, by assuming all Dy diffused into NdFeB magnets, the improvement in energy product corresponds to a saving of over 1% Dy (critical element). Magnets manufactured using this technique will therefore be higher performing and significantly less expensive than those made presently.

  1. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    DOE PAGESBeta

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-04-05

    Our goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers ofmore » bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4–6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed “green” part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. In conclusion, this study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.« less

  2. Microstructure evolution of hot-deformed Nd-Fe-B anisotropic magnets

    SciTech Connect

    Liu, J. Hono, K.; Sepehri-Amin, H.; Ohkubo, T.; Hioki, K.; Hattori, A.

    2014-05-07

    The microstructural evolution of hot-deformed Nd-Fe-B magnets in each stage of hot-deformation process was studied using transmission electron microscopy and three dimensional atom probe (3DAP). The anisotropic growth of initially isotropic grains in rapidly solidified alloy occurs by annealing without pressing. 3DAP analyses showed a higher concentration of rare-earth elements in the intergranular phase parallel to the flat surface of platelet shaped Nd{sub 2}Fe{sub 14}B grains compared to that in the intergranular phase at the side of platelets.

  3. Observation of spin-wave dispersion in Nd-Fe-B magnets using neutron Brillouin scattering

    SciTech Connect

    Ono, K. Inami, N.; Saito, K.; Takeichi, Y.; Kawana, D.; Yokoo, T.; Itoh, S.; Yano, M.; Shoji, T.; Manabe, A.; Kato, A.; Kaneko, Y.

    2014-05-07

    The low-energy spin-wave dispersion in polycrystalline Nd-Fe-B magnets was observed using neutron Brillouin scattering (NBS). Low-energy spin-wave excitations for the lowest acoustic spin-wave mode were clearly observed. From the spin-wave dispersion, we were able to determine the spin-wave stiffness constant D{sub sw} (100.0 ± 4.9 meV.Å{sup 2}) and the exchange stiffness constant A (6.6 ± 0.3 pJ/m)

  4. Coercivity enhancement of Nd-Fe-B thin film magnets by Dy buffer and capping layers

    NASA Astrophysics Data System (ADS)

    You, C. Y.; Wang, J. W.; Lu, Z. X.

    2012-04-01

    The Dy layer was inserted into the structure of SiO2/Ti/Nd-Fe-B/Ti as the buffer or capping layer of the Nd-Fe-B layer. The insertions of Dy layers had no significant influence on the film texture with the easy axis mainly perpendicular to the film plane. The film without Dy layer gave the out-of-plane coercivity of 533 kA/m, maximum magnetic energy product (BH)max of 245 kJ/m3. With a Dy buffer layer, the out-of-plane coercivity and (BH)max were increased to 1074 kA/m, 291 kJ/m3 respectively. The film with Dy capping layer had a coercivity of 1035 kA/m and (BH)max of 286 kJ/m3. Microstructure observations showed that the Nd-rich phases were evolved into grain boundaries from triple junctions by a Dy buffer layer deposition, resulting in a well magnetic decoupling of Nd2Fe14B neighboring grains. Through capping a Dy layer, the environment of grain boundaries had been improved and some Dy diffused into Nd2Fe14B phases, which contributed to the enhancement of magnetic performance.

  5. Corrosion Resistance Analysis of Sintered NdFeB Magnets Using Ultrasonic-Aided EDM Method

    NASA Astrophysics Data System (ADS)

    Li, L.; Wei, X. T.; Li, Z. Y.; Cheng, X.

    2015-01-01

    Sintered neodymium-iron-boron (NdFeB) permanent magnets are widely used in many fields because of their excellent magnetic property. However, their poor corrosion resistance has been cited as a potential problem that limits their extensive application. This paper presents an experimental investigation into the improvement of surface corrosion resistance with the ultrasonic-aided electrical discharge machining (U-EDM) method. A scanning electron microscope was used to analyze the surface morphology of recast layers formed through the EDM and U-EDM processes. The chemical structure and elements of these recast layers were characterized using x-ray diffraction and energy dispersive spectroscopy. Corrosion resistance was also studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy, and immersion tests in 0.5 mol/L H2SO4 solution. Experimental results show that an amorphous structure was formed in the recast layer during the EDM and U-EDM processes and that this structure could improve the corrosion resistance of sintered NdFeB magnets. Moreover, the corrosion resistance of U-EDM-treated surface was better than that of the EDM-treated surface.

  6. Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

    PubMed

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

    2014-10-21

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge. PMID:25238428

  7. Magnetic properties and microstructure of bulk Nd-Fe-B magnets solidified in magnetic field

    SciTech Connect

    Wang, C.; Lai, Y. S.; Hsieh, C. C.; Chang, W. C.; Chang, H. W.; Sun, A. C.

    2011-04-01

    The Nd-Fe-B bulk magnets with a slab shape of 0.9 x 4 x 15 mm{sup 3} were prepared by injection casting into a copper mold. The effects of applying a magnetic field during the casting process on the magnetic properties and microstructure of Nd{sub 9.5}Fe{sub 71.5}Ti{sub 2.5}Zr{sub 0.5}Cr{sub 1}B{sub 14.5}C{sub 0.5} alloy have been studied. The results show that the sample cast with magnetic field has a stronger (00L) texture of Nd{sub 2}Fe{sub 14}B phase with the c-axis perpendicular to the slab plane than the sample cast without magnetic field. The intensity of the texture weakens from surface to inner region of the bulk magnets. Applying a magnetic field during the casting process is helpful to refine the grain size effectively. As a result, the magnetic properties are improved from B{sub r} = 5.8 kG, {sub i}H{sub c} = 6.5 kOe, and (BH){sub max} = 5.9 MGOe for thesample cast without magnetic field to B{sub r} = 6.1 kG, {sub i}H{sub c} = 10.3 kOe, and (BH){sub max} = 7.3 MGOe for the sample cast with a 3.7 kOe magnetic field.

  8. Electrodeposition of amorphous Ni P coatings onto Nd Fe B permanent magnet substrates

    NASA Astrophysics Data System (ADS)

    Ma, C. B.; Cao, F. H.; Zhang, Z.; Zhang, J. Q.

    2006-12-01

    Decorative and protective Ni-P amorphous coatings were electroplated onto NdFeB permanent magnet from an ortho-phosphorous acid contained bath. The influences of the main electroplating technological parameters including current density, bath pH, bath temperature and H 3PO 3 on the structure and chemical composition of Ni-P coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques in conjunction with X-ray diffraction (XRD), scanning transmission electron microscopy (SEM) and X-ray energy-dispersive spectrometry (EDX). The optimized amorphous Ni-P coated NdFeB can stand for ca. 180 h against neutral 3.0 wt.% NaCl salt spray without any pitting corrosion. Meanwhile, the results also showed that large phosphorous content is the precondition for Ni-P coatings to possess the amorphous structure, but too much high phosphorous content can damage the amorphous structure due to the separation of superfluous P from Ni 2P/Ni 3P and the resultant formation of multi-phase coatings (such as Ni 2P-P).

  9. Al-Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping

    2014-06-01

    Al-Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl2-AlCl3-1-ethyl-3-methylim-idazolium chloride (MnCl2-AlCl3-EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al-Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm2, while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al-Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and Lc > 80 N. The hardness of Al-Mn coating was up to 5.4 GPa. The amorphous Al-Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al-Mn coating did not deteriorate the magnetic property of NdFeB.

  10. Magnetization reversal mechanism of Nd-Fe-B films with perpendicular magnetic anisotropy

    SciTech Connect

    Liu Xiaoxi; Ishida, Go; Morisako, Akimitsu

    2011-04-01

    The microstructure and magnetic properties of Nd-Fe-B films with thicknesses from 100 nm to 3 nm have been investigated. All the films show excellent perpendicular magnetic anisotropy with a squareness ratio of 1 in the perpendicular direction and almost zero coercivity in the in-plane direction. Of particular interest is that the initial magnetization curves sensitively depended on the film thickness. Films thicker than 15 nm show steep initial magnetization curve. Although the films have coercivities larger than 21 kOe, the films can be fully magnetized from the thermally demagnetized state with a field as small as 5 kOe. With the decrease of film thickness to 5 nm, the initial magnetization curve becomes flat. The evolution of initial magnetization curves with film thickness can be understood by the microstructure of the films. Films with thickness of 15 nm show close-packed grains without any intergranular phases. Such microstructures lead to steep initial magnetization curves. On the other hand, when the film thickness decreased to 3 nm, the film thickness became nonuniform. Such microstructure leads to flat initial magnetization curves.

  11. Enhanced magnetic and mechanical properties of die-upset Nd-Fe-B magnets prepared by spark plasma sintering via alloy powder blends

    NASA Astrophysics Data System (ADS)

    Hu, Z. H.; Dong, H.; Ma, D. W.; Luo, C.

    2016-03-01

    Magnetic and mechanical properties of die-upset Nd-Fe-B magnets prepared by spark plasma sintering via alloy powder blends have been investigated. The results showed that the MQP-C powder addition could improve the remanence and maximum energy product of die-upset Nd-Fe-B magnets. The maximum fracture toughness of die-upset Nd-Fe-B magnets was obtained at the MQP-C powder content ratio of 0.4, which indicates the proper MQP-C powder addition contributed to improve the mechanical properties of die-upset Nd-Fe-B magnets. Meanwhile, the MQP-C powder addition could improve the microstructure and crystallographic alignment of die-upset Nd-Fe-B magnets, and we presumed that the intrinsic coercivity of die-upset Nd-Fe-B magnets was mainly determined by the anisotropy field of Nd-Fe-B magnets, and the influence of microstructure defects on the mechanical properties was more sensitive than the magnetic properties of die-upset Nd-Fe-B magnets.

  12. Effect of annealing on magnetic properties of Nd-Fe-B thin films prepared by ECR ion beam sputtering method

    NASA Astrophysics Data System (ADS)

    Tokumaru, R.; Tamano, S.; Goto, S.; Madeswaran, S.; Tokiwa, K.; Watanabe, T.

    2009-11-01

    Nd-Fe-B thin films were prepared by electron cyclotron resonance (ECR) ion beam sputtering and subsequent annealing. The influence of annealing on the magnetic properties and X-ray diffraction patterns of the product films was investigated. Amorphous films deposited at room temperature were annealed at temperatures between 600 and 800 °C. The c-axis oriented crystallization of the Nd2Fe14B phase did not appear by annealing of the buffer layer and magnetic Nd-Fe-B layer deposited at room temperature, and the hysteresis loops of the films indicated magnetic isotropy.

  13. Effects of oxidation of DyH3 in Nd-Fe-B sintered magnets

    NASA Astrophysics Data System (ADS)

    Yan, Gao-Lin; Fang, Zhi-Hao

    2015-10-01

    The effects of oxidation of DyH3 with respect to dysprosium addition to Nd-Fe-B sintered magnets are examined. Samples sintered with the addition of freshly milled dysprosium hydride, dysprosium hydride exposed to air at room temperature for 15 min and dysprosium hydride exposed to air at 100 °C for 3.5 hours are studied from the aspects of magnetic properties, microstructures, and their degradation, respectively. It is found that some oxidized dysprosium is distributed in the Nd-rich phase; hence, the decrease of remanence occurred. The degradation results indicate that pre-oxidised dysprosium can be a major factor in increasing the corrosion rate. The microstructures and corrosion acceleration test suggested that the oxidation is detrimental to remanence. Project supported by the National Natural Science Foundation of China (Grant Nos. 51172168 and 51072139) and the Science Funds from the Ministry of Science and Technology, China (Grant Nos. 2014DFB50130 and 2011CB612304).

  14. Cause of gas emission during sintering of Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Kablov, E. N.; Ospennikova, O. G.; Rezchikova, I. I.; Buzenkov, A. V.; Sul'yanova, E. A.; Cherednichenko, I. V.

    2015-11-01

    The degassing of an Nd14.5Fe76.3Ti1.4Al1.1B6.7 alloy (at %) has been studied. The cause for the degassing of the Nd-Fe-B material during its sintering is shown to be hydrogen evolution. At 250-550°C, hydrogen escapes from the Nd2Fe14B phase; at higher temperatures (700-900°C), hydrogen evolution from a Nd-rich phase takes place. The cause for hydrogen evolution consists in the decomposition of the Nd(OH)3 neodymium hydroxide during fine milling. The decomposition of hydroxide results in the formation of the Nd2O3 neodymium oxide, which deteriorates the magnetic isolation of Nd2Fe14B-phase grains; this leads to an abrupt increase in the irreversible magnetization losses.

  15. Micromagnetic simulations on the grain shape effect in Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Yi, Min; Gutfleisch, Oliver; Xu, Bai-Xiang

    2016-07-01

    Micromagnetic simulations were performed to study the effect of grain shape and defect layer in Nd-Fe-B magnets. It was found that the coercivity can be increased by a factor of ˜2 by changing the grain shape from the triangular prism to the spheroid. Both the anisotropy field contribution and the shape contribution to the coercivity, and thus also the final coercivity, were found to decrease in the order: spheroid > circular prism > hexagonal prism > square prism > triangular prism. Sputtered columnar grains and hot-deformed platelet grains with a constant volume were also considered. Results show that the coercivity initially increases with the aspect ratio and then nearly saturates above the ratio of ˜4. Simulations of multigrain ensembles showed that depending on the grain shape, compared to the case of single grain, a further decrease of ˜10%-45% in the coercivity is induced by magnetostatic coupling.

  16. Feasibility of low-cost magnetic rail designs by integrating ferrite magnets and NdFeB magnets for HTS Maglev systems

    NASA Astrophysics Data System (ADS)

    Sun, R. X.; Deng, Z. G.; Gou, Y. F.; Li, Y. J.; Zheng, J.; Wang, S. Y.; Wang, J. S.

    2015-09-01

    Permanent magnet guideway (PMG) is an indispensable part of high temperature superconducting (HTS) Maglev systems. Present PMGs are made of NdFeB magnets with excellent performance and cost much. As another permanent magnet material, the ferrite magnet is weak at magnetic energy product and coercive force, but inexpensive. So, it is a possible way to integrate the ferrite and NdFeB magnets for cutting down the cost of present PMGs. In the paper, the equivalent on magnetic field intensity between ferrite magnets and NdFeB magnets was evaluated by finite element simulation. According to the calculation results, the magnetic field of the PMG integrating ferrite magnets and NdFeB magnets can be increased remarkably comparing with the pure ferrite PMG. It indicates that low-cost PMG designs by integrating the two permanent magnet materials are feasible for the practical HTS Maglev system.

  17. Microstructural and compositional characterization of terbium-doped Nd-Fe-B sintered magnets

    SciTech Connect

    Samardzija, Zoran; McGuiness, Paul; Soderznik, Marko; Kobe, Spomenka; Sagawa, Masato

    2012-05-15

    Anisotropic sintered magnets based on the Nd{sub 2}Fe{sub 14}B phase doped with Tb were prepared using a grain-boundary diffusion process (GBDP) in order to enhance their coercivity. A FEGSEM microstructural analysis revealed that these GBDP magnets had a core-shell structure, where thin, Tb-rich, (NdTb){sub 2}Fe{sub 14}B shells are formed on the original matrix Nd{sub 2}Fe{sub 14}B grains after diffusion of the Tb. This shell thickness varies from a few tens of nanometres in the middle of the magnet up to a few micrometers near the edge. The exact chemical composition of these shells was determined using EDS and WDS electron-probe microanalyses, which were modified and optimized for submicrometer scale analyses. When analyzing the common Nd-L{alpha}, Tb-L{alpha} and Fe-K{alpha} lines a mutual multiple overlap in the EDS spectra is present and, as a result, an accurate quantitative analysis was only feasible when using WDS. Using this technique we were able to achieve a lateral analytical resolution of 0.4 {mu}m. A further improvement in resolution, down to 0.15 {mu}m, was realized with a dedicated set-up using low-voltage EDS, analyzing the 'atypical' low-energy Nd-M{alpha}, Tb-M{alpha} and Fe-L{alpha} lines. Quantitative analyses confirmed that the reaction phase (Nd{sub x}Tb{sub 1} {sub -x}){sub 2}Fe{sub 14}B is formed after the diffusion of Tb with the equilibrium concentration of Tb being equal to x Almost-Equal-To 0.5, i.e., with the atomic ratio of Nd/Tb equal to 1/1. We also found that a relatively sharp Tb concentration gradient from the shell to the core occurs within a length of Almost-Equal-To 0.5 {mu}m, while the Fe concentration remains unchanged. In terms of magnetic properties, the Tb-doping significantly increased coercivity by Almost-Equal-To 30% while the remanence remained at the same value as in the undoped Nd-Fe-B. - Highlights: Black-Right-Pointing-Pointer Nd-Fe-B sintered magnets were doped with Tb using grain-boundary diffusion process

  18. Synthesis and magnetic properties of Ta/NdFeB-based composite microwires

    SciTech Connect

    Szary, P. Périgo, E. A.; Michels, A.; Luciu, I.; Duday, D.; Wirtz, T.; Choquet, P.

    2015-05-07

    Magnetic NdFeB-based microwire composites have been prepared by the direct current magnetron sputtering technique in a specifically designed sputtering chamber for thin-film deposition in wire geometry. As substrate wire material, we have employed steel and Ta. Annealing of the substrate wires during the deposition process was performed by ohmic heating through the application of a direct current. Samples were characterized by means of vibrating sample magnetometry (VSM) and scanning electron microscopy. Best properties have been encountered when using Ta wires as core (substrate) material. The VSM data show a dramatic impact of the current applied during the deposition process on the magnetic properties. For higher current values, i.e., higher annealing temperatures, the wires exhibit a reversal process that is typical for a two-phase system. Moreover, an increase of the coercive field (and remanent magnetization) is observed, which is ascribed to a modification of the magnetic phase present in the sample due to the annealing. We find an indication for the formation of a magnetic easy-axis direction which is azimuthally oriented around the wire axis.

  19. Properties of nanoparticles prepared from NdFeB-based compound for magnetic hyperthermia application.

    PubMed

    Périgo, E A; Silva, S C; de Sousa, E M B; Freitas, A A; Cohen, R; Nagamine, L C C M; Takiishi, H; Landgraf, F J G

    2012-05-01

    Nanoparticles were prepared from a NdFeB-based alloy using the hydrogen decrepitation process together with high-energy ball milling and tested as heating agent for magnetic hyperthermia. In the milling time range evaluated (up to 10 h), the magnetic moment per mass at H = 1.59 MA m(-1) is superior than 70 A m(2) kg(-1); however, the intrinsic coercivity might be inferior than 20 kA m(-1). The material presents both ferromagnetic and superparamagnetic particles constituted by a mixture of phases due to the incomplete disproportionation reaction of Nd(2)Fe(14)BH(x) during milling. Solutions prepared with deionized water and magnetic particles exposed to an AC magnetic field (H(max) ~ 3.7 kA m(-1) and f = 228 kHz) exhibited 26 K ≤ ΔT(max) ≤ 44 K with a maximum estimated specific absorption rate (SAR) of 225 W kg(-1). For the pure magnetic material milled for the longest period of time (10 h), the SAR was estimated as ~2500 W kg(-1). In vitro tests indicated that the powders have acceptable cytotoxicity over a wide range of concentration (0.1-100 µg ml(-1)) due to the coating applied during milling. PMID:22481311

  20. Si nanowire probe with Nd-Fe-B magnet for attonewton-scale force detection

    NASA Astrophysics Data System (ADS)

    Seo, Yong-Jun; Toda, Masaya; Ono, Takahito

    2015-04-01

    In this study, we have developed a 210 nm-wide and 32 µm-long silicon nanowire probe with a silicon mirror using a silicon-on-insulator wafer in order to improve sensitivity of force detection for magnetic resonance force microscopy (MRFM). Additionally, a Nd-Fe-B magnet has been integrated at the end of the nanowire. The fabricated nanowire probe shows a resonance frequency of 11.256 kHz and a factor of 12 800 after annealing at 800 °C for 2 h in forming gas. The probe exhibits attonewton sensitivity, and the measurement of force mapping based on electron spin resonance is demonstrated for 3D imaging of radicals. The detected force and magnetic field gradient are approximately 82 aN and ~70.1 G μm-1 at room temperature. The radical density is calculated as 4.6  ×  1018 spins cm-3.

  1. Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

    NASA Astrophysics Data System (ADS)

    Fujisaki, Jun; Furuya, Atsushi; Uehara, Yuji; Shimizu, Koichi; Ataka, Tadashi; Tanaka, Tomohiro; Oshima, Hirotaka; Ohkubo, Tadakatsu; Hirosawa, Satoshi; Hono, Kazuhiro

    2016-05-01

    This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

  2. Decay Characteristics of Levitation Force of YBCO Bulk Exposed to AC Magnetic Field above NdFeB Guideway

    NASA Astrophysics Data System (ADS)

    Liu, Minxian; Lu, Yiyun; Wang, Suyu; Ma, Guangtong

    2011-04-01

    The superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the nonuniformity of the magnetic field along the movement direction above the NdFeB guideway is inevitable due to the assembly error and inhomogeneity of the material property of the NdFeB magnet. So it is required to study the characteristics of levitation force of the bulks affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we will study the characteristics of the levitation force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet is used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experimental results, it has found that the levitation force is decreasing with the application of the AC external magnetic field, and the decay increasing with the amplitude of the applied magnetic field and is almost independent of the frequency.

  3. Water milling and gas passivation method for production of corrosion resistant Nd-Fe-B-N/C powder and magnets

    NASA Astrophysics Data System (ADS)

    Bogatin, Y.; Robinson, M.; Ormerod, J.

    1991-11-01

    Nd-Fe-B powder produced by conventional methods is pyrophoric, and exhibits poor corrosion resistance. Magnets made from powder are also susceptible to corrosion. Conventional methods of production are complicated, potentially hazardous, and relatively expensive. A novel, low cost, less hazardous method of producing powder and magnets with high corrosion resistance and Curie point is discussed. Nd-Fe-B alloys are milled in water, vacuum dried, and passivated at a suitable temperature in a nitrogen or carbon dioxide medium. During passivation, a protective layer, comprised of nitride and/or carbide phases, is formed in the surface region of the powder particles. This powder is not pyrophoric, and may be stored in a laboratory air environment for an extended period of time with no loss in magnetic properties. Compacted and sintered magnets produced from this powder are also highly corrosion resistant, and exhibit a higher Curie point compared to conventionally produced magnets. A description of the novel technology, and a discussion of the properties of Nd-Fe-B-C/N powder and magnets is given.

  4. Coercivity enhancement of Nd-Fe-B sintered magnets with intergranular adding (Pr, Dy, Cu)-Hx powders

    NASA Astrophysics Data System (ADS)

    Zhang, Yujing; Ma, Tianyu; Liu, Xiaolian; Liu, Pan; Jin, Jiaying; Zou, Junding; Yan, Mi

    2016-02-01

    Forming Nd2Fe14B/(Nd, Dy)2Fe14B core-shell structure by intergranular adding Dy-containing sources into Nd-Fe-B sintered magnets is effective to improve coercivity and to minimize remanence loss simultaneously. However, the excessive Dy located in the intergranular regions has nearly no hard magnetic contribution, causing its low utilization efficiency. In this work, diluted Dy powders (Pr37Dy30Cu33)-Hx were prepared and incorporated into Nd-Fe-B sintered magnets via a dual-alloy approach. The coercivity increases rapidly from 15.0 to 18.2 kOe by 21.3% with 2.0 wt% (Pr, Dy, Cu)-Hx addition (the equivalent Dy is only 0.32 at%). The deduced coercivity incremental ratio is 10.0 kOe per unit Dy at%. Dehydrogenation reaction of (Pr, Dy, Cu)-Hx occurs during sintering, which favors Dy diffusion towards the 2:14:1 phase grains as well as smoothing the grain boundaries (GBs). The enhanced local anisotropic field and the well decoupled 2:14:1 phase grains contribute to such rapid coercivity enhancement. This work suggests that adding diluted Dy hydrides is promising for fabricating high coercivity Nd-Fe-B sintered magnets with less heavy rare-earth consumption.

  5. Electrical and magnetic properties of hot-deformed Nd-Fe-B magnets with different DyF3 additions

    NASA Astrophysics Data System (ADS)

    Sawatzki, Simon; Dirba, Imants; Schultz, Ludwig; Gutfleisch, Oliver

    2013-10-01

    The effect of deformation and DyF3 additions on the electrical resistivity and the magnetic performance has been studied in hot-deformed Nd-Fe-B melt-spun ribbons and correlated with respective microstructures. Despite the nanocrystallinity of hot-compacted magnets, the specific electrical resistivity measured by four-point-method was shown to be comparable with that of sintered magnets. Die-upsetting reduces electrical resistivity within the magnetically hard plane because of an enhanced shape anisotropy of the grains. The addition of DyF3 overcompensates this reduction due to the presence of electrically insulating Dy-F rich inclusions and thus reduces eddy current losses within the magnet. Magnetic measurements reveal an increase in coercivity without a change in remanence for die-upset magnets with a total height reduction of 63% and 1.2 wt. % Dy (1.6 wt. %DyF3). Both properties, remanence and coercivity, demonstrate an effective reduction in heavy rare earth Dy for Nd-Fe-B magnets.

  6. Investigation of coercivity mechanism in hot deformed Nd-Fe-B permanent magnets by small-angle neutron scattering

    SciTech Connect

    Yano, M. Manabe, A.; Shoji, T.; Kato, A.; Ono, K.; Harada, M.; Kohlbrecher, J.

    2014-05-07

    The magnetic reversal behaviors of single domain sized Nd-Fe-B permanent magnets, with and without isolation between the Nd{sub 2}Fe{sub 14}B grains, was clarified using small-angle neutron scattering (SANS). The SANS patterns obtained arose from changes in the magnetic domains and were analyzed using the Teubner–Stray model, a phenomenological correlation length model, to quantify the periodicity and morphology of the magnetic domains. The results indicated that the magnetic reversal evolved with the magnetic domains that had similar sized grains. The grain isolation enabled us to realize the reversals of single domains.

  7. Preparation of ultrafine jet-milled powders for Nd-Fe-B sintered magnets using hydrogenation-disproportionation-desorption-recombination and hydrogen decrepitation processes

    NASA Astrophysics Data System (ADS)

    Nakamura, Michihide; Matsuura, Masashi; Tezuka, Nobuki; Sugimoto, Satoshi; Une, Yasuhiro; Kubo, Hirokazu; Sagawa, Masato

    2013-07-01

    Dy addition is used to increase the coercivity of Nd-Fe-B sintered magnets. Given that Dy is rare and expensive, a method is needed for reducing the Dy content in such magnets without decreasing their coercivity. Refining Nd2Fe14B grains is a prospective method for increasing the coercivity of Nd-Fe-B magnets. Conventional jet milling, however, cannot crush strip-casted Nd-Fe-B alloys into powders less than 1 μm in size. We report a process for preparing ultrafine jet-milled powders with an average size of 0.33 μm for Nd-Fe-B sintered magnets: a combination of hydrogenation-disproportionation-desorption-recombination, hydrogen decrepitation, and He jet milling.

  8. Increased Efficiency of a Permanent Magnet Synchronous Generator through Optimization of NdFeB Magnet Arrays

    NASA Astrophysics Data System (ADS)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    2014-03-01

    The United States is currently dependent on fossil fuels for the majority of its energy needs, which has many negative consequences such as climate change. Wind turbines present a viable alternative, with the highest energy return on investment among even fossil fuel generation. Traditional commercial wind turbines use an induction generator for energy conversion. However, induction generators require a gearbox to increase the rotational speed of the drive shaft. These gearboxes increase the overall cost of the wind turbine and account for about 35 percent of reported wind turbine failures. Direct drive permanent magnet synchronous generators (PMSGs) offer an alternative to induction generators which eliminate the need for a gearbox. Yet, PMSGs can be more expensive than induction generators at large power output due to their size and weight. To increase the efficiency of PMSGs, the geometry and configuration of NdFeB permanent magnets were investigated using finite element techniques. The optimized design of the PMSG increases flux density and minimizes cogging torque with NdFeB permanent magnets of a reduced volume. These factors serve to increase the efficiency and reduce the overall cost of the PMSG. This work is supported by a National Science Foundation IGERT fellowship and the Barbara and James Palmer Endowment at the Department of Electrical and Computer Engineering of Iowa State University.

  9. Microstructure and properties of the composite magnets fabricated with Nd-Fe-B powders coated with CaF2

    NASA Astrophysics Data System (ADS)

    Zheng, Liyun; Xin, Honghui; Bi, Wenchao; Zhu, Minggang; Li, Wei; Zhou, Dong

    2014-05-01

    Nd-Fe-B powders were coated with CaF2 by three different chemical synthesis methods, named as A: One-step direct precipitation, B: One-step slow dropping, and C: Two-step process. The CaF2-coated Nd-Fe-B powders were hot-pressed and then hot-deformed to fabricate composite magnets. The microstructures, electrical resistivities, and magnetic properties of the Nd-Fe-B composite magnets obtained with different coating methods and parameters were investigated. The results showed that the thickness and continuity of CaF2 coating depended on the coating methods with different Ca(NO3)2 concentrations and coating time. When the Ca(NO3)2 concentration was 2 mol/l, the CaF2 coating synthesized by one-step direct precipitation was a loose and discontinuous film, while the CaF2 coating synthesized by one-step dropping for 30 min was a continuous and dense film, and its thickness reached to 410-450 nm. If the Ca(NO3)2 concentration was further increased to 5.5 mol/l, the thickness of CaF2 reached to 710-900 nm. The electrical resistivities of the composite magnets prepared by one-step slow dropping for 30 min with the Ca(NO3)2 concentrations of 2 and 5.5 mol/l were approximately 680 and 890 μΩ cm, which was a 195% and 287% increase, respectively, compared to that of the corresponding magnet prepared with uncoated Nd-Fe-B powders. The coercivities of the composite magnets decreased with increasing thickness of CaF2, while the remanence had only a slight reduction. The composite magnet fabricated by a two-step process achieved both higher maximum energy product ((BH)m = 47.2 MG Oe) and electrical resistivity (847 μΩ cm).

  10. Commercial-scale recycling of NdFeB-type magnets with grain boundary modification yields products with 'designer properties' that exceed those of starting materials.

    PubMed

    Zakotnik, M; Tudor, C O

    2015-10-01

    NdFeB-type magnets dominate the market for high performance magnetic materials, yet production of 'virgin' magnets via mining is environmentally, financially and energetically costly. Hence, interest is growing in 'magnet to magnet' recycling schemes that offer the potential for cheaper, more environmentally-friendly solutions to the world's growing appetite for rare-earth based magnetic materials. Unfortunately, previously described recycling processes only partially capitalise on this potential, because the methods described to date are limited to 'laboratory scale' or operate only under ideal conditions and result in products that fail to recapture the coercivity of the starting, scrap materials. Herein, we report a commercial scale process (120 kg batches) that completely recovers the properties of the starting scrap magnets. Indeed, 'grain boundary modification', via careful addition of a proprietary mix of blended elements, produces magnets with 'designer properties' that can exceed those of the starting materials and can be closely tailored to meet a wide variety of end-user applications, including high-coercivity (>2000 kA/m), sintered magnets suitable for motor applications. PMID:26239935

  11. The effect of surface grain reversal on the AC losses of sintered Nd-Fe-B permanent magnets

    NASA Astrophysics Data System (ADS)

    Moore, Martina; Roth, Stefan; Gebert, Annett; Schultz, Ludwig; Gutfleisch, Oliver

    2015-02-01

    Sintered Nd-Fe-B magnets are exposed to AC magnetic fields in many applications, e.g. in permanent magnet electric motors. We have measured the AC losses of sintered Nd-Fe-B magnets in a closed circuit arrangement using AC fields with root mean square-values up to 80 mT (peak amplitude 113 mT) over the frequency range 50 to 1000 Hz. Two magnet grades with different dysprosium content were investigated. Around the remanence point the low grade material (1.7 wt% Dy) showed significant hysteresis losses; whereas the losses in the high grade material (8.9 wt% Dy) were dominated by classical eddy currents. Kerr microscopy images revealed that the hysteresis losses measured for the low grade magnet can be mainly ascribed to grains at the sample surface with multiple domains. This was further confirmed when the high grade material was subsequently exposed to DC and AC magnetic fields. Here a larger number of surface grains with multiple domains are also present once the step in the demagnetization curve attributed to the surface grain reversal is reached and a rise in the measured hysteresis losses is evident. If in the low grade material the operating point is slightly offset from the remanence point, such that zero field is not bypassed, its AC losses can also be fairly well described with classical eddy current theory.

  12. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate.

    PubMed

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ∼29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ∼2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise. PMID:27370467

  13. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate

    NASA Astrophysics Data System (ADS)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ˜29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ˜2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  14. Solidification process in melt spun Nd-Fe-B type magnets

    SciTech Connect

    Li, C.

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd{sub 2}Fe{sub 14}B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  15. Diffusion processes in hot-deformed Nd-Fe-B magnets with DyF3 additions

    NASA Astrophysics Data System (ADS)

    Sawatzki, Simon; Dirba, Imants; Wendrock, Horst; Schultz, Ludwig; Gutfleisch, Oliver

    2014-05-01

    Nd-Fe-B melt spun ribbons have been hot-compacted and subsequently die-upset together with DyF3 in order to increase coercivity in nanocrystalline hot-deformed magnets. Magnetic measurements reveal enhanced coercivities for low and reduced coercivities for high Dy-fractions. This behaviour is due to a superposition of the formation of (Dy,Nd)2Fe14B and non-magnetic Dy and Nd fluoride and oxide phases. Energy dispersive and wavelength dispersive X-ray elemental maps verified this feature. Heat treatments at 600 °C induce a strong F diffusion along the flake boundaries without inducing grain growth. This diffusion is correlated with the changes in magnetic properties.

  16. Polydimethylsiloxane films doped with NdFeB powder: magnetic characterization and potential applications in biomedical engineering and microrobotics.

    PubMed

    Iacovacci, V; Lucarini, G; Innocenti, C; Comisso, N; Dario, P; Ricotti, L; Menciassi, A

    2015-12-01

    This work reports the fabrication, magnetic characterization and controlled navigation of film-shaped microrobots consisting of a polydimethylsiloxane-NdFeB powder composite material. The fabrication process relies on spin-coating deposition, powder orientation and permanent magnetization. Films with different powder concentrations (10 %, 30 %, 50 % and 70 % w/w) were fabricated and characterized in terms of magnetic properties and magnetic navigation performances (by exploiting an electromagnet-based platform). Standardized data are provided, thus enabling the exploitation of these composite materials in a wide range of applications, from MEMS/microrobot development to biomedical systems. Finally, the possibility to microfabricate free-standing polymeric structures and the biocompatibility of the proposed composite materials is demonstrated. PMID:26554861

  17. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    PubMed Central

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Filho, Aly Ferreira Flores

    2014-01-01

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines. PMID:25051032

  18. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    SciTech Connect

    Kataoka, Y.; Kitagawa, J.; Ono, T.; Tsubota, M.

    2015-11-15

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn{sub 2}O{sub 3}-type Nd{sub 2}O{sub 3}. The estimated recovery-ratio of Nd reaches to 97%.

  19. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    NASA Astrophysics Data System (ADS)

    Kataoka, Y.; Ono, T.; Tsubota, M.; Kitagawa, J.

    2015-11-01

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn2O3-type Nd2O3. The estimated recovery-ratio of Nd reaches to 97%.

  20. High-resolution transmission electron microscopy observations on textured rapidly quenched NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Li, Lin; Luzzi, D. E.; Graham, C. D., Jr.

    1991-11-01

    High-resolution transmission electron microscopy (HRTEM) has been used to examine the microstructures of NdFeB magnets made by rapid solidification. The samples were General Motors MQ-3 magnets, and also MQ-3 magnets that had been recompressed perpendicular to the original compression axis. A major finding is that the Nd-rich grain-boundary phase is not uniformly distributed on all grain boundaries of the Nd2Fe14B phase. Some boundaries are completely clean, and where the Nd-rich phase does appear, its thickness varies widely. The grain-boundary phase (whose structure has been variously identified) is partially ordered at room temperature after slow cooling. Ordered domains and antiphase boundaries have been observed in this phase by HRTEM. Using the Nd2Fe14B fringe spacing as calibration, the lattice parameter of the grain-boundary phase is found to be 5.58 Å. In the completely ordered state, this phase is neither bcc nor fcc; it is simple cubic with a lower-symmetry space group Pm3m.

  1. Magnetic properties of Dy-diffused Nd-Fe-B powder prepared by crystallization from amorphous state

    NASA Astrophysics Data System (ADS)

    Fukunaga, Hirotoshi; Yamamoto, Ikuo; Nakano, Masaki; Yanai, Takeshi

    2012-04-01

    The method of enhancing coercivity of isotropic Nd-Fe-B flakes using simultaneous diffusion of Dy and crystallization from the amorphous state was also applied to Nd-Fe-B powders, in this study. Metal Dy coating was synthesized on amorphous Nd2.36Fe14B1.05 powders by the vapor deposition method, and the powders were crystallized by a flash annealing. Simultaneous diffusion of Dy from their surfaces using the crystallization enhanced the coercivity of isotropic Nd-Fe-B powders. The coercivity Hc increased and the remanence Mr decreased nearly linearly with the amount of Dy, and the coating of 4.5 wt.% Dy resulted in 25.3% increase in Hc and 6.5% decrease in Mr. The decrease in Mr of the Nd-Fe-B powders is nearly the same in magnitude to that previously reported for Nd2.36Fe14B1.05 flakes, which suggests that the method of Dy diffusion using crystallization from amorphous state is applicable to Nd-Fe-B amorphous powders as well as flakes. The energy-dispersive X-ray spectroscopy revealed that Dy coating is inhomogeneous, and a further enhancement in Hc is expected by improving the coating method.

  2. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    NASA Astrophysics Data System (ADS)

    Liu, Minxian; Wang, Yan

    2012-01-01

    In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  3. Evaluation of the effects of aging in synthetic saliva solution of both commercial and silanized Nd-Fe-B magnets for dental application

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Puliafito, V.; Calabrese, L.; Borsellino, C.; Bonaccorsi, L. M.; Giordano, A.; Fabiano, V.; Cordasco, G.

    2016-04-01

    Neodymium-iron-boron magnets are able to ensure a magnetic flux with high maximum energy product also at miniaturized size. In the past, due to their marked corrosion in saliva they were unsuccessfully implemented in orthodontic systems. Thereby, we propose a multi-layered organic-inorganic coating able to supply anticorrosion resistance, wear resistance and durability to the whole assembly. We evaluated the influence on the magnetic force of commercial nickel plated and silanized Nd-Fe-B during aging time in synthetic Fusayama saliva. Two magnets based-micromagnetic simulations were performed in order to analyze the magnetic field generated which is linked to the magnetic force. Our key results underline that the proposed hybrid coating does not affect the magnetic force of Nd-Fe-B magnets, moreover, preventing corrosion degradation in aggressive solution. Thus the limiting aspects avoiding the use of Nd-Fe-B magnets for orthodontic and prosthodontic applications can be overcome by using silane agents as surface coating.

  4. Field homogeneity improvement of maglev NdFeB magnetic rails from joints.

    PubMed

    Li, Y J; Dai, Q; Deng, C Y; Sun, R X; Zheng, J; Chen, Z; Sun, Y; Wang, H; Yuan, Z D; Fang, C; Deng, Z G

    2016-01-01

    An ideal magnetic rail should provide a homogeneous magnetic field along the longitudinal direction to guarantee the reliable friction-free operation of high temperature superconducting (HTS) maglev vehicles. But in reality, magnetic field inhomogeneity may occur due to lots of reasons; the joint gap is the most direct one. Joint gaps inevitably exist between adjacent segments and influence the longitudinal magnetic field homogeneity above the rail since any magnetic rails are consisting of many permanent magnet segments. To improve the running performance of maglev systems, two new rail joints are proposed based on the normal rail joint, which are named as mitered rail joint and overlapped rail joint. It is found that the overlapped rail joint has a better effect to provide a competitive homogeneous magnetic field. And the further structure optimization has been done to ensure maglev vehicle operation as stable as possible when passing through those joint gaps. The results show that the overlapped rail joint with optimal parameters can significantly reduce the magnetic field inhomogeneity comparing with the other two rail joints. In addition, an appropriate gap was suggested when balancing the thermal expansion of magnets and homogenous magnetic field, which is considered valuable references for the future design of the magnetic rails. PMID:27066380

  5. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    NASA Astrophysics Data System (ADS)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-04-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  6. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    NASA Astrophysics Data System (ADS)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-07-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  7. High-force NdFeB-based magnetic tweezers device optimized for microrheology experiments

    SciTech Connect

    Lin Jun; Valentine, Megan T.

    2012-05-15

    We present the design, calibration, and testing of a magnetic tweezers device that employs two pairs of permanent neodymium iron boron magnets surrounded by low-carbon steel focusing tips to apply large forces to soft materials for microrheology experiments. Our design enables the application of forces in the range of 1-1800 pN to {approx}4.5 {mu}m paramagnetic beads using magnet-bead separations in the range of 0.3-20 mm. This allows the use of standard coverslips and sample geometries. A high speed camera, custom LED-based illumination scheme, and mechanically stabilized measurement platform are employed to enable the measurement of materials with viscoelastic moduli as high as {approx}1 kPa.

  8. An analysis of radiation effects on NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Samin, Adib; Kurth, Michael; Cao, Lei R.

    2015-01-01

    Radiation-induced demagnetization of permanent magnets may present a serious problem in a number of applications including robots conducting rescue and sampling missions in radiation-intense environments, NASA applications, and particle accelerators. Therefore, developing a good understanding of the underlying mechanisms of this phenomenon is crucial. In this study, hysteresis loops pre- and post-irradiation are examined via the Jiles-Atherton (JA) model, Molecular Dynamics (MD) simulations are conducted to establish length and time scales of the thermal spike process, and Density Functional Theory (DFT) calculations are performed to better characterize the effects of microstructure damage on the magnetization. It is found that the interaction between the domains of the magnet increases and that the pinning energy is also increased in the irradiated sample. Furthermore, the MD simulation allowed us to determine that the thermal spike process occurs on time scales of tens to hundreds of femtoseconds and on length scales of a few nanometers. Finally, the DFT simulations clearly depicted the effects of lattice structure defects on the magnetization. These observations showed qualitative agreement with previous studies. The results of this study will be used in a future Monte Carlo simulation that will attempt to take all these effects into account to model the process of radiation-induced demagnetization.

  9. High performance Nd-Fe-B permanent magnets without critical elements

    DOE PAGESBeta

    Pathak, Arjun K.; Gschneidner, Jr., K. A.; Khan, M.; McCallum, R. W.; Pecharsky, V. K.

    2016-01-28

    Scanning electron microscopy, and magnetization measurements reveal that as cast (Nd1–xCex)2Fe14B alloys contain significant amounts of α-Fe that can be dramatically reduced by annealing the alloys at 1000 °C for 3 days. The room temperature intrinsic coercivity, Hci, of (Nd0.8Ce0.2)2.2Fe14B melt spun ribbons was found to be 11 kOe, which is ~32 to ~10% higher in comparison to that of Nd2Fe14B (Hci = 8.3 kOe), and (Nd0.8Ce0.2)2.0Fe14B (Hci = 10 kOe), respectively. The substitution of Co for Fe in (Nd0.8Ce0.2)2Fe14–zCozB significantly increases both TC and the maximum energy product, (BH)max. Our study shows that both Co-containing and Co-free Ce-substituted Nd2Fe14Bmore » alloys have excellent magnetic properties at room temperature and above. As a result, the experimental results also demonstrate the potential of Nd-Ce-Fe-TM-B based alloys as alternative to expensive Dy-containing high performance rare earth magnets.« less

  10. Hard Magnetic, Low Neodymium Nd-Fe-B Melt-Spun Alloys Containing Refractory Metals

    SciTech Connect

    Leonowicz, Marcin; Spyra, Marzena; Jezierska, Elzbieta

    2011-06-30

    The effect of selected refractory metals addition on the structure and magnetic properties was studied for the nanocomposite Nd{sub 9}Fe{sub 77-x}B{sub 14}M{sub x}(M = Ti, Mo, Nb, Mn), Nd{sub 8}Fe{sub 78-x}B{sub 14}M{sub x}(M = Ti, Mo, Nb, Mn) and Nd{sub 7}Fe{sub 79-x}B{sub 14}Ti{sub x} systems. It was found that the addition of 2 and 4 at % of refractory metals leads to a substantial increase of the coercivity and maximum energy product for each of the nanocomposite systems while maintaining the remanence unchanged. The highest properties were obtained for the alloys containing 4-5 at% of the refractory metals. The maximum energy product of 143 kJ/m{sup 3} was achieved for the Nd{sub 8}Fe{sub 74}B{sub 14}Ti{sub 4} alloy.

  11. Electrochemical corrosion behavior, microstructure and magnetic properties of sintered Nd-Fe-B permanent magnet doped by CuZn5 powders

    NASA Astrophysics Data System (ADS)

    Liu, W. Q.; Wang, Z.; Sun, C.; Yue, M.; Liu, Y. Q.; Zhang, D. T.; Zhang, J. X.

    2014-05-01

    Nd-Fe-B permanent magnets with a small amount of CuZn5 powders doping were prepared by conventional sintered method. The effects of CuZn5 contents on magnetic properties and microstructure, electrochemical corrosion resistance of sintered Nd-Fe-B magnets were systematically studied. The results show that the magnetic properties of magnets do not have a significant variation by CuZn5 powders doping; the coercivity of magnets rises gradually, while the remanence of the magnets decreases a little with increasing of the CuZn5 amount. The CuZn5 doped magnets have more positive corrosion potential, Ecorr, and much lower corrosion current density, icorr, than the magnets without CuZn5 doping, indicating CuZn5 doping could improve the corrosion resistance. Both Zn and Cu enrich mainly into the Nd-rich phase, fully improve the wettability between the Nd-rich phase and the Nd2Fe14B phase, and repair the defects of the main phase, so the coercivity of magnets doped with CuZn5 powders rises. Such microstructure modification effectively restrains the aggressive inter-granular corrosion. As a result, the CuZn5 doped magnet possesses excellent corrosion resistance in NaCl electrolyte.

  12. Magnetic and microstructural modification of the Nd-Fe-B sintered magnet by mixed DyF3/DyHx powder doping

    NASA Astrophysics Data System (ADS)

    Kim, Tae-Hoon; Lee, Seong-Rae; Kim, Hyo-Jun; Lee, Min-Woo; Jang, Tae-Suk

    2014-05-01

    We investigated the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF3, DyHx, and a mixture of DyF3 and DyHx powders. In the DyHx-doped magnet, diffusion of Dy occurs predominantly via grain boundary diffusion. However, the proportion of Dy being diffused by lattice diffusion is increased in the DyF3-doped magnet due to the different influences of F- and H+ ions. The detailed mechanism of the microstructural changes in terms of the diffusional behavior of Dy induced by the DyF3 and DyHx powder doping is discussed. The formation of a Dy-segregated Nd-rich oxide phase (RE-rich, Dy-Nd-O) was suppressed only in the DyF3-doped magnet, and the (00L) alignment of Nd2Fe14B grains in the sintered magnet increased when it was doped with the DyHx powder. We obtained the optimum microstructural and magnetic properties of the Nd-Fe-B sintered magnet through doping with a mixture of DyF3 and DyHx powders, which compensated for the drawbacks of using each powder alone.

  13. Magnetism in grain-boundary phase of a NdFeB sintered magnet studied by spin-polarized scanning electron microscopy

    SciTech Connect

    Kohashi, Teruo Motai, Kumi; Nishiuchi, Takeshi; Hirosawa, Satoshi

    2014-06-09

    The magnetism in the grain-boundary phase of a NdFeB sintered magnet was measured by spin-polarized scanning electron microscopy (spin SEM). A sample magnet was fractured in the ultra-high-vacuum chamber to avoid oxidation, and its magnetizations in the exposed grain-boundary phase on the fracture surface were evaluated through the spin polarization of secondary electrons. Spin-SEM images were taken as the fracture surface was milled gradually by argon ions, and the magnetization in the grain-boundary phase was quantitatively obtained separately from that of the Nd{sub 2}Fe{sub 14}B phase. The obtained magnetization shows that the grain-boundary phase of this magnet has substantial magnetization, which was confirmed to be ferromagnetic.

  14. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    SciTech Connect

    Saito, Kotaro Ono, Kanta; Ueno, Tetsuro; Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira; Harada, Masashi; Keiderling, Uwe

    2015-05-07

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd{sub 2}Fe{sub 14}B grains.

  15. Effect of addition of esters of fatty acids on the microstructure and properties of sintered Nd-Fe-B magnets produced by PLP

    NASA Astrophysics Data System (ADS)

    Popov, A. G.; Gaviko, V. S.; Shchegoleva, N. N.; Golovnia, O. A.; Gorbunova, T. I.; Hadjipanayis, G. C.

    2015-07-01

    High filling density of powders for production of sintered Nd-Fe-B magnets by the pressless process (PLP) impedes magnetic alignment. The latter can be enhanced by reduction of friction forces between powder particles. Thus, increase in the remanence and maximum energy product of the magnets by lubrication of powder particles is studied. Esters of fatty acids have been added in toluene or acetone in the course of grinding of Nd-Fe-B alloy in a vibratory mill. Coated by a thin layer of a lubricant powders have been aligned in pulsed magnetic field. It is shown that the remanence of sintered magnets has been increased by 5-7%. Lubricant concentration should not exceed critical values, which for the lubricants used varied between 2.0 wt% (ethyl butyrate) and 0.3 wt% (ethyl laurate). Otherwise, the complicated removal of lubricant residue leads to reaction of the latter with Nd-rich grain-boundary phase in the course of sintering and results in a sharp decrease in magnetic hysteresis properties. Addition of lubricating additives allows one to produce PLP-magnets with density exceeding 7.5 g/cm3, Br≥14 kG, Hc≥9 kOe and (BH)max≥45 MG Oe.

  16. Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

    NASA Astrophysics Data System (ADS)

    Hussain, M.; Zhao, L. Z.; Zhang, C.; Jiao, D. L.; Zhong, X. C.; Liu, Z. W.

    2016-02-01

    Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd1-xMx)10Fe84B6 (M=La, Ce, or La0.5Ce0.5; x=0-0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization Mr, the maximum energy product (BH)max and the coercivity Hc, up to 114 emu/g (1.07 T), 147 kJ/m3 and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La0.5Ce0.5 substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La0.5Ce0.5 substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

  17. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  18. Improvement of the thermal stability of sintered Nd-Fe-B magnets by intergranular addition of Dy{sub 82.3}Co{sub 17.7}

    SciTech Connect

    Zhang, Xiaofeng; Guo, Shuai; Yan, Changjiang; Cai, Lingwen; Chen, Renjie; Yan, Aru; Lee, Don

    2014-05-07

    In this study, microstructure and magnetic properties of sintered Nd-Fe-B magnets with addition of Dy{sub 82.3}Co{sub 17.7} (wt. %) were investigated. By adding a small amount of Dy{sub 82.3}Co{sub 17.7}, the coercivity is improved greatly, and the irreversible loss is decreased sharply. The increase of Curie temperature suggests that Co atoms have entered into the 2:14:1 main phase. Microstructural analysis indicates that a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 82.3}Co{sub 17.7}. The improvement of magnetic properties can be attributed to the microstructural modification and the intrinsic properties' improvement.

  19. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    SciTech Connect

    Akiya, T. Sepehri-Amin, H.; Ohkubo, T.; Liu, J.; Hono, K.; Hioki, K.; Hattori, A.

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  20. Decomposition of DyF3 and its effect on magnetic performance of DyF3-doped Nd-Fe-B-type hot-deformed magnet

    NASA Astrophysics Data System (ADS)

    Kim, J. Y.; Kwon, H. W.; Lee, J. G.; Yu, J. H.

    2015-05-01

    Decomposition of DyF3 and its effect on the magnetic performance of the hot-pressed compact and die-upset magnet of melt-spun Nd-Fe-B-type material were investigated. DyF3 was thermally decomposed above 660 °C, and this decomposition was linked closely to the coercivity enhancement. When the DyF3 doped flakes were hot-pressed above the decomposition temperature of DyF3, the diffusion of Dy into the flakes was promoted, and leading to profound coercivity enhancement. Coercivity of the hot-pressed magnet was further enhanced by post-hot-press annealing, and coercivity as high as 24.5 kOe was obtained after the optimum annealing. The DyF3 doped hot-deformed magnet exhibited enhanced magnetic performance (iHc = 17.5 kOe, Br = 12.8 kG, (BH)max = 37.6 MGOe) with respect to the un-doped magnet without sacrificing significant remanence. Coercivity was improved by 30%. In magnet in which the decomposition of DyF3 and Dy diffusion were fully accomplished, the region originally occupied by added DyF3 was completely replaced by NdF3.

  1. Effects of gadolinium and silicon substitution on magnetic properties and microstructure of Nd-Fe-B-Nb bulk nanocomposite magnets

    NASA Astrophysics Data System (ADS)

    Ahmad, Zubair; Yan, Mi; Tao, Shan; Husain, S. Wilayat; Liu, Zhongwu

    2015-03-01

    The magnetic properties, phase evolution and microstructure of Fe70-xMxB19Nd7Nb4 (M=Si, Gd, Si+Gd; x=0-2.5 at%) bulk nanocomposite permanent magnets in the form of rods produced by annealing the amorphous precursor have been investigated systematically. Microstructural examination, three-dimensional atom probe microanalysis, δM-plots, X-ray diffraction analysis and magnetometer studies deduced that good magnetic properties in the magnets originate from the homogenous microstructure consisting of exchange coupled, soft magnetic (α-Fe, Fe3B) and hard magnetic (Nd,Gd)2Fe14B nanophases. Optimally annealed Fe70B19Nd7Nb4 rod magnets exhibit magnetic properties of Br=0.61 T, iHc=876 kA/m and (BH)max=50.2 kJ/m3. Gadolinium and silicon addition to quaternary Fe70B19Nd7Nb4 alloy increased the mass fraction of hard magnetic phase, strengthened the exchange coupling interactions and enhanced the magnetic properties. Gadolinium and silicon segregated into hard magnetic phase which led to enhance coercivity up to 1115 kA/m. Enhancement in the coercivity is mainly resulted by hard phase increment as well as domain wall pinning, while strengthening of exchange coupling is caused by grain size refinement and increase in Curie temperature of the magnetic phases. The Fe67B19Nd7Gd2Nb4Si1 magnetic rods of 1.2 mm in diameter demonstrated the best magnetic properties such as intrinsic coercivity, iHc of 1115 kA/m, remanence, Br of 0.57 T and maximum energy product, (BH)max of 65.7 kJ/m3.

  2. Coercivity enhancement of Dy-free Nd-Fe-B sintered magnets by intergranular adding Ho63.4Fe36.6 alloy

    NASA Astrophysics Data System (ADS)

    Liang, Liping; Ma, Tianyu; Wu, Chen; Zhang, Pei; Liu, Xiaolian; Yan, Mi

    2016-01-01

    High coercivity Nd-Fe-B sintered magnets serving in high-temperature environments always consume expensive and scarce heavy rare-earth Dy, which has simulated considerable interest to reduce Dy usage. In this work, coercivity of Dy-free magnets was investigated through intergranular adding eutectic Ho63.4Fe36.6 powders. The coercivity increases gradually up to 4 wt% Ho63.4Fe36.6 addition, however the remanence starts to deteriorate drastically as the addition is over 2.5 wt%. Coercivity above 18.0 kOe is obtained at the expense of a slight reduction in remanence through optimizing the addition amount and sintering conditions. The coercivity enhancement is explained through microstructural observations and elemental distribution analysis. (i) (Nd, Ho)2Fe14B shell forms in the outer region of 2:14:1 phase grains, strengthening the local magnetic anisotropy filed, (ii) RE-rich grain boundary phase with low Fe content is thickened, weakening the magnetic coupling between adjacent 2:14:1 phase grains, and (iii) 2:14:1 phase grains are refined upon lowering sintering temperature, reducing the microstructural defects and the stray fields aroused from neighboring grains.

  3. Coercivity of the Nd-Fe-B hot-deformed magnets diffusion-processed with low melting temperature glass forming alloys

    NASA Astrophysics Data System (ADS)

    Seelam, U. M. R.; Liu, Lihua; Akiya, T.; Sepehri-Amin, H.; Ohkubo, T.; Sakuma, N.; Yano, M.; Kato, A.; Hono, K.

    2016-08-01

    Nd- and Pr-based alloys with bulk glass forming ability and low melting temperatures, Nd60Al10Ni10Cu20 and Pr60Al10Ni10Cu20, were used for grain boundary diffusion process to enhance the coercivity of hot-deformed magnets. The coercivity increment was proportional to the weight gain after the diffusion process. For the sample with 64% weight gain, the coercivity increased up to 2.8 T, which is the highest value for bulk Nd-Fe-B magnets that do not contain heavy rare-earth elements, Dy or Tb. Approximately half of the intergranular regions were amorphous and the remaining regions were crystalline. Magnetic isolation of the Nd2Fe14B grains by the Nd-rich amorphous/crystalline intergranular phases is attributed to the large coercivity enhancement. The coercivity does not change after the crystallization of the intergranular phase, indicating that the coercivity is not influenced by the strain at the interface with the crystalline intergranular phase.

  4. Coercivity and thermal stability improvement in sintered Nd-Fe-B permanent magnets by intergranular addition of Dy-Mn alloy

    NASA Astrophysics Data System (ADS)

    Li, Xiangbin; Liu, Shuo; Cao, Xuejing; Zhou, Beibei; Chen, Ling; Yan, Aru; Yan, Gaolin

    2016-06-01

    To increase coercivity and thermal stability of sintered Nd-Fe-B magnets for high temperature applications, Dy88Mn12 (wt%) alloy powders were intergranular added into (Pr0.25Nd0.75)30.6Cu0.15FebalB1 (wt%) starting magnet. The magnetic properties, microstructure and thermal stability of the sintered magnets with different amounts of Dy88Mn12 were investigated. By adding a small amount of Dy88Mn12, the coercivity was significantly increased from 12.56 kOe to 17.49 kOe. Microstructure analysis showed that a optimized microstructure, i.e. continuous, uniform grain boundary phase was achieved with Dy88Mn12 alloy addition, and Dy was enriched in the outer region of the Nd2Fe14B matrix grains during the sintering process, which favored to substitute for Nd in matrix grains to form the (Nd,Dy)2Fe14B core-shell phase. The greatly increased magnetocrystalline anisotropy of the core-shell phase and the improved decoupling by the continuous grain boundary phase accounted for the coercivity enhancement. Furthermore, by adding 0-4 wt% Dy88Mn12, the reversible temperature coefficients of remanence (α) and coercivity (β) of the magnet were improved from -0.115%/ºC to -0.107%/ºC and -0.744%/ºC to -0.696%/ºC in the range of 20-100 °C, respectively. In addition, the irreversible flux loss of magnetic flow (hirr) decreased sharply as Dy88Mn12 addition. The temperature-dependent magnetic properties results indicated that with intergranular addition of Dy88Mn12 alloy, the thermal stability of the magnets was effectively improved.

  5. Corrosion resistance of Nd-Fe-B sintered magnets with intergranular addition of Cu 60Zn 40 powders

    NASA Astrophysics Data System (ADS)

    Wu, Yeren; Ni, Junjie; Ma, Tianyu; Yan, Mi

    2010-08-01

    Cu 60Zn 40 powders, as grain boundary modifiers, were added into Nd 28.2Dy 2.0Fe balAl 0.1Nb 0.2Ga 0.11B 0.96 sintered magnets to improve the corrosion resistance of magnets. The corrosion resistance of magnets was investigated by polarization curve measurements in 3.5 wt% NaCl and 3.0 wt% NaOH solutions. It was found that the Cu 60Zn 40-added magnets had more positive corrosion potential Ecorr and much lower corrosion current density icorr than the Cu 60Zn 40-free one in both solutions, indicating the improvement of the corrosion resistance by Cu 60Zn 40 intergranular addition. Promotion of the electrochemical potential of the intergranular phase, formation of the Nd (Fe, Cu) 2 phase, the uniform distribution of the Nd-rich phase and increase of the magnet density were found to be responsible for the improvement of the corrosion resistance.

  6. Microstructural and magnetic properties of Nd-Fe-B alloys processed by equal-channel angular pressing

    NASA Astrophysics Data System (ADS)

    Onal, E.; Lapovok, R.; Kishimoto, H.; Kato, A.; Davies, C. H. J.; Suzuki, K.

    2015-05-01

    Equal-channel angular pressing (ECAP) is a well-established thermo-mechanical processing technique. This technique allows virtually unlimited strain and manipulation of texture by processing route, while the cross-section of the sample remains unchanged during processing. In order to clarify the effectiveness of ECAP on preparing anisotropic permanent magnets, the microstructure and magnetic properties of a melt-spun Nd13.5Fe73.8Co6.7B5.6Ga0.4 alloy processed at 773 K for 300 s by ECAP were investigated. Macrotexture analysis carried out for the exit channel of ECAP shows that the basal plane of the tetragonal Nd2Fe14B crystal aligns parallel to the shear band, i.e., the c-axis texture formation normal to the shear band induced by the ECAP process. Due to this texture formation, the technical magnetization behaviour becomes anisotropic, and the remanent magnetization is clearly enhanced along the direction perpendicular to the shear band. This anisotropic microstructure is realized at a relatively low processing temperature of 773 K, well below the melting point of the Nd-rich intergranular phase. As a consequence of this lower processing temperature, the nanostructure of the melt-spun alloy remains approximately 20 to 30 nm, considerably smaller than the typical grain size obtained after conventional die-upsetting. Our study demonstrates that equal-channel angular pressing has a potential for realising anisotropic nanostructured magnets.

  7. Large-scale micromagnetic simulation of Nd-Fe-B sintered magnets with Dy-rich shell structures

    NASA Astrophysics Data System (ADS)

    Oikawa, T.; Yokota, H.; Ohkubo, T.; Hono, K.

    2016-05-01

    Large-scale micromagnetic simulations have been performed using the energy minimization method on a model with structural features similar to those of Dy grain boundary diffusion (GBD)-processed sintered magnets. Coercivity increases as a linear function of the anisotropy field of the Dy-rich shell, which is independent of Dy composition in the core as long as the shell thickness is greater than about 15 nm. This result shows that the Dy contained in the initial sintered magnets prior to the GBD process is not essential for enhancing coercivity. Magnetization reversal patterns indicate that coercivity is strongly influenced by domain wall pinning at the grain boundary. This observation is found to be consistent with the one-dimensional pinning theory.

  8. Coercivity enhancement of sintered Nd-Fe-B magnets by chemical bath deposition of TbCl{sub 3}

    SciTech Connect

    Guo, Shuai Zhang, Xiaofeng; Ding, Guangfei; Chen, Renjie; Yan, Aru; Lee, Don

    2014-05-07

    The chemical bath deposition (CBD) and the grain boundary diffusion method were combined to diffuse the heavy rare earth for obtain the thick magnets with high coercivity and low heavy rare earth. The jet mill powders were soaked into the alcohol solution of 0.2 wt. % TbCl{sub 3}. A thin layer of TbCl{sub 3} was wrapped to the surface of (PrNd){sub 2}Fe{sub 14}B powder particles. The coercivity of magnet is increased from 11.89 kOe to 14.72 kOe without significant reduction of remanence after grain boundary diffusion in the sintering and the annealing processes. The temperature coefficients of the remanence and the coercivity are improved by the substitution of PrNd by Tb in the surface of grains. The highly accelerated temperature/humidity stress test (HAST) results indicate that the CBD magnet has poor corrosion resistance, attributing to the present of Cl atoms in the grain boundaries.

  9. Determination of Pressure Effects on the α → γ Phase Transition and Size of Fe in Nd-Fe-B Spring Exchange Magnets

    NASA Astrophysics Data System (ADS)

    Abuin, Manuel; Turgut, Zafer; Aronhime, Natan; Keylin, Vladimir; Leary, Alex; DeGeorge, Vincent; Horwath, John; Semiatin, S. Lee; Laughlin, David E.; McHenry, Michael E.

    2015-11-01

    Pressure effects in RE-lean Nd2Fe14B-based nanocomposite systems developed from nanocrystalline precursors are studied in this work. In particular, the pressure dependence of the α → γ phase transformation in the Fe phase is examined along with the suppression of coarsening (growth) in both phases at higher pressures. By synchrotron X-ray diffraction we determined that the α → γ-phase transformations occur at temperatures of 1120 K (847 °C) at 1 GPa and 960 K (687 °C) at 5 GPa. A composition rich in Fe appears to have an ~373 K (100 °C) range of temperature over which the α, γ-phases coexist for atmospheric pressure. We compare our experimental data with other reported observations for Fe and with equations of state (EOS) determined from first principle calculations. From this study we observe an important feature: the phase transition begins at a higher temperature in flake samples than in powder samples. We consider the magnetic contribution to the heat capacity in the EOS for Fe and describe the implications of dipole moments on the slope of the Clapeyron equation for the P- T phase diagram in Fe. Additionally, the phase transition occurs at temperatures where growth by diffusional coarsening is also operative. This is significant since the size of soft Fe nanostructures is important to spring exchange. Suppression of the phase transition and Fe coarsening at higher pressures suggest that there may be interesting mechanical processing routes to be investigated to optimize spring exchange effects in Nd-Fe-B permanent magnets.

  10. Magnetic and microstructural investigation of high-coercivity net-shape Nd-Fe-B-type magnets produced from spark-plasma-sintered melt-spun ribbons blended with DyF3

    NASA Astrophysics Data System (ADS)

    Žagar, Kristina; Kocjan, Andraž; Kobe, Spomenka

    2016-04-01

    Nanostructured Nd-Fe-B-type materials produced by melt-spinning (MS) are used in a variety of applications in the electronics, automotive, and sensor industries. The very rapid MS process leads to flake-like powders with metastable, nanoscale, Nd2Fe14B grains. These powders are then formed into net-shaped, isotropic, polymer-bonded magnets, or they are hot formed into fully dense, metallic magnets that are isotropic and anisotropic. These fully dense magnets are usually produced with a conventional hot press without the inclusion of additives prior to the hot pressing. As a result, their properties, particularly the coercivity (Hci), are insufficient at automotive-relevant temperatures of 100-150 °C since the material Hci has a large temperature coefficient. In this study, we instead add a thin layer of DyF3 to the melt-spun ribbons prior to their hot consolidation in order to enhance the coercivity through a diffusion-based, partial substitution of the Nd by Dy. This is accomplished by applying extremely rapid, spark-plasma sintering to minimize any growth of the nanoscale Nd2Fe14B grains during consolidation. The result is a very high-coercivity magnet with drastically reduced amounts of heavy rare earths that is suitable for high-temperature applications. This work clearly demonstrates how rapidly formed, metastable states can provide us with properties that are unobtainable with conventional techniques.

  11. On the energy losses of hot worked Nd-Fe-B magnets and ferrites in a small alternating magnetic field perpendicular to a bias field

    SciTech Connect

    Staa, F. von; Hempel, K.A.; Artz, H.

    1995-11-01

    Torsion pendulum magnetometer measurements on ferrites and on neodymium-iron-boron permanent magnets are presented. The damping of the oscillation of the pendulum leads to information on the magnetic energy losses of the magnets in a small alternating magnetic field applied perpendicular to a bias field. The origin of the energy absorption is explained by the magnetization reversal of single-domain particles. It is shown experimentally that the energy absorption mechanism requires the ferromagnetic order of the sample, and that the magnetic field strength of maximal energy absorption coincides with the effective anisotropy field strength.

  12. Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF(3) powders.

    PubMed

    Park, Song-E; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-04-01

    The microstructural and magnetic property changes of DyF(3)-doped (Nd(26.06), Dy(6.51))-Fe(bal) -B(0.97)-M(2.39) (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF(3), the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity. PMID:22412217

  13. Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF3 powders

    NASA Astrophysics Data System (ADS)

    Park, Song-E.; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-04-01

    The microstructural and magnetic property changes of DyF3-doped (Nd26.06, Dy6.51)-Febal -B0.97-M2.39 (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF3, the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity.

  14. A high-resolution field-emission-gun, scanning electron microscope investigation of anisotropic hydrogen decrepitation in Nd-Fe-B-based sintered magnets

    SciTech Connect

    Soderznik, Marko; McGuiness, Paul; Zuzek-Rozman, Kristina; Kobe, Spomenka; Skulj, Irena; Yan Gaolin

    2010-05-15

    In this investigation commercial magnets based on (Nd,Dy){sub 14}(Fe,Co){sub 79}B{sub 7} were prepared by a conventional powder-metallurgy route with a degree of alignment equal to {approx}90% and then exposed to hydrogen at a pressure of 1 bar. The magnets, in the form of cylinders, were observed to decrepitate exclusively from the ends. High-resolution electron microscopy was able to identify the presence of crack formation within the Nd{sub 2}Fe{sub 14}B grains, with the cracks running parallel to the c axis of these grains. Based on the concentration profile for hydrogen in a rare-earth transition-metal material, it is clear that the presence of hydrogen-induced cracks running perpendicular to the ends of the magnet provides for a much more rapidly progressing hydrogen front in this direction than from the sides of the magnet. This results in the magnet exhibiting a macroscopic tendency to decrepitate from the poles of the magnet toward the center. This combination of microstructural modification via particle alignment as part of the sintering process and direct observation via high-resolution electron microscopy has led to a satisfying explanation for the anisotropic hydrogen-decrepitation effect.

  15. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  16. Effects of the ingot phase transition on microstructure and magnetic properties of CeNdFeB melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Wang, Xuchao; Zhu, Minggang; Li, Wei; Zheng, Liyun; Guo, Zhaohui; Du, Xiao; Du, An

    2015-11-01

    The paper studies the phase transition of ingot with the composition (Ce50Nd50)30FebalCo4Ga0.2B0.92 after the annealing treatment at 1050 °C. The melt-spun ribbons which is prepared by the two treatment status ingots. The phase structure and microstructure morphologies of the ingots and melt-spun ribbons were analysed and observed by XRD and SEM. It was found that the grain size of the ribbons is on the nanometer scale. The EDS results show that there are four different phases in the ingot: (CeNd)2Fe14B, α-Fe, Ce-rich phase and Nd-rich phase. After the annealing treatment, α-Fe, Ce-rich phase, and Nd-rich phase were obviously reduced and the contents of the main phase was significantly increased in the annealed ingot compared with the unanneal treatment ingot. The VSM results show that there is a peak waist in the ribbon which is prepared by the untreated ingot. Because the ingot is uneven, the ribbons may have the secondary phase, the Hcj is 8394 Oe. But the demagnetization curves of the ribbons, which is prepared by the annealed ingot, is relatively smooth and without the soft magnetic phase and the Hcj is 12,528 Oe, which is higher than the unanneal treatment ingot. We can know that the ingot with fine organization is the key factors to preparing high-performance ribbons.

  17. Thermodynamic Reassessment of the Nd-Fe-B Ternary System

    NASA Astrophysics Data System (ADS)

    Zhou, G. J.; Luo, Y.; Zhou, Y.

    2016-01-01

    The Nd-B binary system and Nd-Fe-B ternary system were thermodynamically reassessed with the aim of obtaining more reasonable thermodynamic parameters and more accurate phase relations. Based on the metastable experimental information, a reasonable, self-consistent, and comprehensive thermodynamic description of the Nd-Fe-B ternary system considering the metastable phases Fe3B, Fe23Nd2B3, and Fe17Nd2B has been developed.

  18. Dependence of deposition parameters and layer thickness on the characteristics of Nd-Fe-B thin films

    NASA Astrophysics Data System (ADS)

    Madeswaran, S.; Tokumaru, R.; Tamano, S.; Goto, S.; Tokiwa, K.; Watanabe, T.

    2009-11-01

    Textured Nd-Fe-B thin films with hard magnetic properties were prepared on a Ta (110) buffer layered glass substrates using radio frequency (RF) sputtering deposition. We investigated the influence of substrate temperature, sputtering gas pressure, RF power and film thickness on their microstructural and magnetic properties. Composition in the Nd-Fe-B thin films prepared using the same target with an Nd/Fe ratio of 0.32 was markedly changed (varied between 0.21 and 0.31) depending on the Ar pressure and the RF power. Well-textured Nd-Fe-B films grown at a deposition pressure of 7.0 Pa, a temperature of 550 °C, and a power of 100 W revealed better magnetic properties: Jr = 1.1 T, Hc = 1130 kA/m and BH(max) = 236 kJ/m3.

  19. Superferrimagnetism in hard Nd-Fe-B thick films, an original concept for coercivity enhancement

    SciTech Connect

    Akdogan, O. Dobrynin, A.; Le Roy, D.; Dempsey, N. M.; Givord, D.

    2014-05-07

    In a number of applications (automotive, wind generators), RFeB magnets are parts of systems which operate at temperatures in the range of 160 °C–180 °C. At these high temperatures, coercivity is preserved by substituting Dy atoms for a part of the Nd ones. The enhanced coercivity obtained may be associated to the high magnetocrystalline anisotropy of Dy atoms, which diffuse into the R{sub 2}Fe{sub 14}B phase. The introduction of Dy, however, induces a reduction in the remanent magnetization. Furthermore, Dy is an expensive and strategic material. In this study, we explore a radically different approach to coercivity. A magnetic layer is deposited at the surface of the hard grains, this layer being exchange coupled to the main hard phase in a way that its magnetization is antiparallel to it. Under an applied field that tends to reverse the main phase magnetization, the surface layer, the magnetization of which is along the field, works against reversal. This is the concept of superferrimagnetism. In order to test its impact on the coercivity of real systems, magnetically hard thick films of NdFeB have been sandwiched between thin layers of Gd/Fe, which were transformed to GdFe{sub 2} upon annealing. Coercivity enhancement was achieved compared to a reference NdFeB single layer.

  20. Nd-Fe-B undulator design for CESR

    SciTech Connect

    Shenoy, G.K.; Viccaro, P.J.; Kim, S.

    1986-10-14

    It is proposed to build a Nd-Fe-B based undulator on CESR ring which would provide pseudomonochromatic tunable radiation in the hard x-ray range from 4 to 15 keV. Such an intense radiation source opens unlimited possibilities for doing exciting science in material science and condensed matter physics. Here, we present the design goals for such an undulator and discuss the influence of various parameters that govern the properties of radiation from undulators. The analysis of these results leads us to select the specific design parameters of the undulator that will meet the radiation needs of the experimental program.

  1. COST-EFFECTIVE RARE EARTH ELEMENT RECYCLING PROCESS FROM INDUSTRIAL SCRAP AND DISCARDED ELECTRONIC PRODUCTS TO VALUABLE MAGNETIC ALLOYS AND PERMANENT MAGNETS - PHASE II

    EPA Science Inventory

    Rare earth element (REE) based Nd-Fe-B and Sm-Co permanent magnets have been widely used because of their excellent magnetic properties. The applications of Nd-Fe-B and Sm-Co rare earth permanent magnets include hybrid electric vehicles (HEVs), power generators for wind tur...

  2. Phase at Nd/Nd-Fe-B Interface: A First-Principles Modeling

    NASA Astrophysics Data System (ADS)

    Chen, Ying; Saengdeejing, Arkapol; Matsuura, Masashi; Sugimoto, Satoshi

    2014-07-01

    The development of advanced Nd-Fe-B permanent magnet materials with high coercivity draws much attention to the relation between coercivity and microstructure at the grain boundaries of the magnets. A disordered face-centered cubic (fcc)-NdO x phase formed at the interface of Nd/Nd-Fe-B is observed, and it is believed to take an important role in coercivity generation. To have a thorough understanding of the formation mechanism of this particular oxide and its relation to the surface coercivity, a ground state analysis for whole oxygen concentration in Nd-O has been performed by combining the LSDA + U and the cluster expansion method. Systematic calculations revealed that a sequent fcc-based structure formed by introducing oxygen vacancies into NdO is stable in almost all the 0-50% oxygen concentration range, whereas in a series of hexagonal close-packed (hcp)-based structures developed from hP5-Nd2O3 no stable structure is observed, which coincides with the experimental measurement very well. A further analysis of formation energies and relevant changes in electronic structures of single oxygen vacancy in various structures revealed the insight of such fcc-based phase formation and further explained the relation between the phase stability and coercivity.

  3. Fabrication and characterization of parylene-bonded Nd-Fe-B powder micromagnets

    NASA Astrophysics Data System (ADS)

    Yang, Tzu-Shun; Wang, Naigang; Arnold, David P.

    2011-04-01

    This paper presents the fabrication and characterization of parylene-bonded isotropic Nd-Fe-B powder micromagnets with dimensions in the range of 100-1000 μm. The batch fabrication process involves dry-pressing of magnetic powders into microstructured cavities in a substrate followed by conformal vapor deposition of parylene C. The parylene coating penetrates the gaps between the magnetic particles and mechanically bonds the powder. Additionally, by mixing magnetic powders with different particle sizes, higher fill factors are achieved, thereby increasing the magnetic moment and energy product. An intrinsic coercivity of 720 kA/m, a remanence of 0.36 T, and a maximum energy product of 22 kJ/m3 are demonstrated for magnets with dimensions 700 × 700 × 220 μm. The room-temperature processing steps and chemically stable parylene coating facilitate the integration of these magnets with other microfabrication processing steps.

  4. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    NASA Astrophysics Data System (ADS)

    Mao, Shoudong; Yang, Hengxiu; Li, Jinlong; Huang, Feng; Song, Zhenlun

    2011-04-01

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar+ ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar+ ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  5. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    NASA Astrophysics Data System (ADS)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-03-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  6. Consolidation of Nd-Fe-B melt-spun ribbon by compression shearing method

    SciTech Connect

    Saito, Tetsuji; Takeishi, Hiroyuku; Nakayama, Noboru

    2007-05-01

    Commercially available Nd-Fe-B melt-spun ribbons (MQ powders) were consolidated at temperatures ranging from room temperature to 573 K in ambient atmosphere by the compression shearing method. The resultant bulk materials consisted of the Nd{sub 2}Fe{sub 14}B phase together with a small amount of the soft magnetic {alpha}-iron phase. The bulk material consolidated at room temperature was magnetically isotropic as was the case for the MQ powders. On the other hand, the bulk material consolidated at 573 K was found to be magnetically anisotropic and showed a remanence of 9.2 kG, higher than that of the MQ powders.

  7. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction

    SciTech Connect

    Kim, Daejin; Powell, Lawrence E.; Delmau, Lætitia H.; Peterson, Eric S.; Herchenroeder, Jim; Bhave, Ramesh R.

    2015-06-24

    In this paper, the rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. Finally, the resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.

  8. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction

    DOE PAGESBeta

    Kim, Daejin; Powell, Lawrence E.; Delmau, Lætitia H.; Peterson, Eric S.; Herchenroeder, Jim; Bhave, Ramesh R.

    2015-06-24

    In this paper, the rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acidmore » solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. Finally, the resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.« less

  9. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction.

    PubMed

    Kim, Daejin; Powell, Lawrence E; Delmau, Lætitia H; Peterson, Eric S; Herchenroeder, Jim; Bhave, Ramesh R

    2015-08-18

    The rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. The resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets. PMID:26107531

  10. Effect of Dy/Nd double layer on coercivity in Nd-Fe-B thin films

    SciTech Connect

    Koike, K. Umezawa, J.; Ishikawa, H.; Ogawa, D.; Mizuno, Y.; Kato, H.; Miyazaki, T.; Ando, Y.

    2014-05-07

    The Nd-Fe-B (t{sub NFB} = 30 nm)/[Dy (t{sub Dy} nm)/Nd (t{sub Nd} nm)] (t{sub Dy/Nd} = 20 nm) (thickness t{sub Dy} = 0–10 nm) thin films were deposited on Al{sub 2}O{sub 3}(0001) substrate and subsequently in-situ annealed at 470 °C. As-deposited Nd-Fe-B thin films with a highly perpendicular orientation of c-axis were deposited by introducing bcc-Mo(111) single crystal buffer layer. After post-annealing, the grain size of the Nd-Fe-B/Dy/Nd thin films with the t{sub Dy} = 10 nm and t{sub Nd} = 10 nm becomes large due to the Dy and the Nd atoms thermal diffusion, while DyFe{sub 2} and Dy oxide compounds are formed in Nd-Fe-B layers, which is confirmed by means of a combination of atomic force microscopy observation and X-ray diffraction measurement. The H{sub c} of Nd-Fe-B/Dy/Nd thin films with the t{sub Dy} = 10 nm and t{sub Nd} = 10 nm was approximately the same value of the Nd-Fe-B thin films without Dy/Nd double layer annealed at 470 °C. On the other hand, H{sub c} is enhanced to be about 22.1 kOe in the annealed Nd-Fe-B/Dy/Nd films with the t{sub Dy} = 0.8 nm and t{sub Nd} = 19.2 nm.

  11. Rare earth-transition metal scrap treatment method

    DOEpatents

    Schmidt, F.A.; Peterson, D.T.; Wheelock, J.T.; Jones, L.L.; Lincoln, L.P.

    1992-02-11

    Rare earth-transition metal (e.g. iron) scrap (e.g. Nd-Fe-B scrap) is melted to reduce the levels of tramp oxygen and nitrogen impurities therein. The tramp impurities are reduced in the melt by virtue of the reaction of the tramp impurities and the rare earth to form dross on the melt. The purified melt is separated from the dross for reuse. The oxygen and nitrogen of the melt are reduced to levels acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. 3 figs.

  12. Rare earth-transition metal scrap treatment method

    DOEpatents

    Schmidt, Frederick A.; Peterson, David T.; Wheelock, John T.; Jones, Lawrence L.; Lincoln, Lanny P.

    1992-02-11

    Rare earth-transition metal (e.g. iron) scrap (e.g. Nd-Fe-B scrap) is melted to reduce the levels of tramp oxygen and nitrogen impurities therein. The tramp impurities are reduced in the melt by virtue of the reaction of the tramp impurities and the rare earth to form dross on the melt. The purified melt is separated from the dross for reuse. The oxygen and nitrogen of the melt are reduced to levels acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets.

  13. Corrosion behaviour of sintered NdFeB coated with Al/Al 2O 3 multilayers by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Mao, Shoudong; Yang, Hengxiu; Huang, Feng; Xie, Tingting; Song, Zhenlun

    2011-02-01

    Al/Al2O3 multilayers were deposited on sintered NdFeB magnets to improve the corrosion resistance. The amorphous Al2O3 films were used to periodically interrupt the columnar growth of the Al layers. The structure of the multilayers was investigated by Scanning Electron Microscopy (SEM) and High Resolution Transmission Electron Microscopy (HRTEM). It was found that the columnar structure was effectively inhibited in the multilayers. Subsequent corrosion testing by potentiodynamic polarization in 3.5 wt.% NaCl and neutral salt spray test (NSS) revealed that the Al/Al2O3 multilayers had much better corrosion resistance than the Al single layer. Furthermore, for multilayers with similar thickness, the corrosion resistance was improved as the period decreased.

  14. Method for treating rare earth-transition metal scrap

    DOEpatents

    Schmidt, Frederick A.; Peterson, David T.; Wheelock, John T.; Jones, Lawrence L.

    1992-12-29

    Rare earth-transition metal (e.g., iron) scrap (e.g., Nd-Fe-B scrap) is flux (slag) remelted to reduce tramp non-metallic impurities, such as oxygen and nitrogen, and metallic impurities, such as Li, Na, Al, etc., picked up by the scrap from previous fabrication operations. The tramp impurities are reduced to concentrations acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. The scrap is electroslag or inductoslag melted using a prefused, rare earth fluoride-bearing flux of CaF.sub.2, CaCl.sub.2 or mixtures thereof or the slag resulting from practice of the thermite reduction process to make a rare earth-iron alloy.

  15. Method for treating rare earth-transition metal scrap

    DOEpatents

    Schmidt, F.A.; Peterson, D.T.; Wheelock, J.T.; Jones, L.L.

    1992-12-29

    Rare earth-transition metal (e.g., iron) scrap (e.g., Nd-Fe-B scrap) is flux (slag) remelted to reduce tramp non-metallic impurities, such as oxygen and nitrogen, and metallic impurities, such as Li, Na, Al, etc., picked up by the scrap from previous fabrication operations. The tramp impurities are reduced to concentrations acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. The scrap is electroslag or inductoslag melted using a rare earth fluoride-bearing flux of CaF[sub 2], CaCl[sub 2] or mixtures thereof or the slag resulting from practice of the thermite reduction process to make a rare earth-iron alloy. 3 figs.

  16. Dysprosium transport in Nd-Fe-B pellets

    NASA Astrophysics Data System (ADS)

    Pumwongpitak, Parawee

    The addition of heavy rare earth (RE) elements to Nd2Fe 14B based magnets to form (Nd,Dy)2Fe14B is known to increase the coercivity and high temperature performance required for hybrid vehicle electric motors and other extreme temperature applications. Attempts to conserve heavy rare earth elements for high temperature (RE)2Fe 14B based magnets have led to the development of a grain boundary diffusion process for bulk magnets. This process relies on transport of a heavy rare earth, such as Dy, into a bulk Nd2Fe14B magnet along pores, a low volume fraction of eutectic liquid along grain boundary grain triple junctions and grain boundaries. This enriches the grain surfaces in Dy through the thickness of the bulk magnet, leading to larger increases coercivity with a smaller Dy concentration than can be achieved with homogeneous alloys. Attempts to carry out the same process during sintering require significant control of Dy transport efficiency. The macroscopic transport of Dy in Nd2.7Fe14B 1.4 based powder packs is studied using a 'layered' pellet, where Nd 2.7Fe14B1.4powder is an interlayer and Dy source as a center layer. The sintering of this layered pellet provided evidence for very large effective diffusion lengths aided by Dy rich liquid flow through connected porosity. Approaches to controlling Dy transportation include decreasing the liquid phase transport capability of the powder pack by increasing the melting point of the Dy source and the decreasing amount of RE rich liquid in the powder packs. The solid-liquid reaction is studied in which melt spun Nd2.7Fe 14B1.4 ribbons are PVD coated with Dy-Fe eutectic composition and then thermally treated. The resulting microstructure from the reaction between Dy-Fe eutectic coating and Nd2.7Fe14 B1.4 ribbon is interpreted as support for a proposed dissolution/reprecipitation process between solid and liquid phases. The estimate the diffusion coefficient and the effective diffusion length of Dy sources in Nd2.7Fe14B1

  17. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    NASA Astrophysics Data System (ADS)

    Zhang, Pengjie; Xu, Guangqing; Liu, Jiaqin; Yi, Xiaofei; Wu, Yucheng; Chen, JingWu

    2016-02-01

    Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm2) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  18. Crystallographic alignment in the recombination stage in d-HDDR process of Nd-Fe-B-Ga-Nb powders

    NASA Astrophysics Data System (ADS)

    Horikawa, Takashi; Matsuura, Masashi; Sugimoto, Satoshi; Yamazaki, Masao; Mishima, Chisato

    2016-05-01

    Nd-Fe-B-Ga-Nb magnetic powder was subjected to the dynamic hydrogen disproportionation desorption recombination treatment. For samples disproportionated at both 30 and 100 kPa of hydrogen pressure, the changes in the microstructure and grain orientation during recombination process were investigated. It was observed that even during the recombination process, the orientation relationship was maintained between α-Fe and NdH2+x grains formed after the disproportionation treatment at 30 kPa of hydrogen pressure, [110]α-Fe // [110]NdH2+x, (-110)α-Fe // (-220)NdH2+x. Additionally, the alignment of recombined Nd2Fe14BHy grains became clear after 30 min of DR treatment showing following orientation relationship: (001)Nd2Fe14BHy // (110)α-Fe and (110)NdH2+x. In contrast, such a relationship was not observed in the sample disproportionated at 100 kPa of hydrogen pressure. This difference in the degree of alignment was also confirmed by measuring the magnetic property of the respective samples.

  19. ECR plasma-assisted PVD deposition of α-Fe thin film on melt-spun Nd-Fe-B alloys

    NASA Astrophysics Data System (ADS)

    Fedorchenko, V. D.; Bovda, A. M.; Bovda, V. A.; Chen, C. H.; Chebotarev, V. V.; Garkusha, I. E.; Liu, S.; Medvedev, A. V.; Tereshin, V. I.

    2008-03-01

    The paper deals with plasma-assisted PVD of α-Fe thin film onto the melt-spun Nd-Fe-B-Co ribbons. The parameters of the plasma created by a planar rectangular ECR plasma source with a multipolar magnetic field and a double-slot antenna were as follows: electron density up to 1×1010 cm-3, electron temperature ˜22 eV, the current density of ion flow to grounded disk-substrate was equal to ˜0.5 mA/cm2 at the gas flow of 1 sccm, the microwave power was up to 300W. After degreasing and ultrasonic washing of Nd-Fe-B-Co ribbons, follow by ion etching, the deposition process was realized at a pulsed voltage bias of -1000 V with frequency 100 Hz, total current on the target 240 mA, current density 2.9 mA/cm2. The deposition rate of 0.0083 μm/min was achieved. The process continued for 2 hour. It was found that the magnetic melt-spun ribbons were homogeneously coated with the α-Fe film having a typical thickness of 1 μm.

  20. Influence of maglev force relaxation on the forces of bulk HTSC subjected to different lateral displacements above the NdFeB guideway

    NASA Astrophysics Data System (ADS)

    Qin, Yujie; Hou, Xiaojing

    2011-02-01

    This paper studied the influence of maglev force relaxation on the force (both levitation and guidance forces) of bulk high-temperature superconductor (HTSC) subjected to different lateral displacements above a NdFeB guideway. Firstly, the maglev forces relaxation property of bulk HTSC above the permanent-magnet guideway (PMG) was studied experimentally, then the levitation and guidance forces were measured by SCML-2 measurement system synchronously at different lateral displacements, some times later(after relaxation), the forces were measured again as the same way. Compared to the two measured results, it was found that the change of the levitation force was larger compared to the case without relaxation, while the change of the guidance force was smaller. In addition, the rate of change of levitation force and guidance force was different for different maximum lateral displacements. This work provided a scientific analysis for the practical application of the bulk HTS.

  1. The development of microstructure during hydrogenation-disproportionation-desorption-recombination treatment of sintered neodymium-iron-boron-type magnets

    NASA Astrophysics Data System (ADS)

    Sheridan, R. S.; Harris, I. R.; Walton, A.

    2016-03-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets.

  2. Recombination of the Nd 2Fe 14B phase after reactive milling under hydrogen of a Nd-Fe-B powder

    NASA Astrophysics Data System (ADS)

    Khélifati, G.; Le Breton, J. M.; Aymard, L.; Teillet, J.

    2000-07-01

    Mechanical milling under reactive hydrogen atmosphere of a Nd-Fe-B powder, followed by vacuum annealing up to 600°C, was achieved. Both as-milled and annealed powders were investigated by X-ray diffraction and Mössbauer spectrometry. During reactive milling, the Nd 2Fe 14B phase disproportionates into neodymium hydrides (NdH 2± x) poorly crystallized α-Fe and an amorphous Fe-B phase. Upon annealing, hydrogen desorbs from the neodymium hydride and this is followed by the recombination of the Nd 2Fe 14B phase. The recombination temperature was found to be 520°C. The recombination reaction is incomplete, likely due to oxygen contamination, as neodymium oxides, α-Fe and Nd 1.1Fe 4B 4 phases are detected in the powder annealed at 600°C.

  3. Utilizing the magnetic fraction of raw refuse with shredded automobile scrap in cupola gray iron

    SciTech Connect

    Spironello, V.R.; Mahan, W.M.

    1980-01-01

    The Bureau of Mines is involved in research directed toward the utilization of municipal solid waste. One of the primary objectives is the recycling of the magnetic fraction of municipal solid waste (raw refuse). This is consistent with one of the Bureau's goals, which is to minimize the requirements for mineral commodities by maximizing metals recovery from secondary domestic resources. In this investigation, cupola trials were made using combinations of refuse scrap with shredded automobile scrap under basic and acid slag practices. Furnace operating information and the behavior of alloying and tramp elements were obtained. The research showed that it is possible to utilize up to 60% refuse scrap in the cupola under basic practice and 30% under acid practice. Aluminum in refuse scrap, present in bimetallic cans, increased the recoveries of silicon and manganese charged to the cupola. Increased use of refuse scrap provided iron of lower sulfur. The alumina resulting from oxidation increased the slag volume. The aluminum and tin contents of the iron increased with increasing levels of refuse scrap in the charge. Lead was not a problem with respect to contamination of the iron. In basic practice, operation of the cupola was satisfactory since all slags were adequately fluid. In acid practice, operation became troublesome above the 45% level. Under both practices, the cupola iron melting rate decreased. Particulates in scrubber water and stack condensate samples contained lead, zinc, and tin, and the dust load increased. The tensile and transverse strengths of the iron produced under both practices are reported.

  4. {open_quotes}Exchange-spring{close_quotes} Nd-Fe-B alloys: Investigations into reversal mechanisms and their temperature dependence

    SciTech Connect

    Lewis, L.H.; Welch, D.O.; Panchanathan, V.

    1996-10-01

    In order to investigate factors affecting coercivity a series of two-phase Nd{sub 2}Fe{sub 14}B-based nanocomposite alloys with different excess iron concentrations were produced by melt-spinning methods. The constituent grain size was estimated by diffraction methods to be in the range of 150 {Angstrom} - 500 {Angstrom}, and room-temperature demagnetization curves verify that the alloys studied exhibit a modest remanence enhancement. Isothermal remanence magnetization (IRM) and dc-demagnetization (DCD) measurements performed at temperatures in the range 275 K {le} T {le} 350 K illustrate that the coercivity and irreversible magnetization develops in a bimodal, incoherent manner from a demagnetized state but upon demagnetization from a saturated state the system evinces collective, exchange-coupled behavior as illustrated by the reversible magnetization M{sub rev}. The temperature dependencies and values of the irreversible susceptibility X{sub irr} (DCD) suggest that a moderating phase with a magnetic anisotropy intermediate to the two constituent main phases may be present in the alloys.

  5. Preparation of Nd-Fe-B by nitrate-citrate auto-combustion followed by the reduction-diffusion process

    NASA Astrophysics Data System (ADS)

    Ma, Hao Xuan; Kim, Chang Woo; Kim, Dong Soo; Jeong, Ji Hun; Kim, In Ho; Kang, Young Soo

    2015-04-01

    The Nd2Fe14B alloy has been successfully synthesized by nitrate-citrate auto-combustion followed by the reduction and diffusion process with low energy consumption. H3BO3, Fe(NO3)3.9H2O, and Nd(NO3)3.6H2O were used as precursors and citric acid was used as the chelating ligand of metal ions. Ammonia water was used to adjust pH to 7. CaH2 was used as a reducing agent for the reduction and diffusion process. NdFeO3 and Fe2O3 were produced during auto-combustion of gel. The combustion process of the gel was investigated by TGA/DTA curve measurements. The phase compositions were studied by XRD measurements. The differences of the overall morphology and magnetic properties were measured by SEM, TEM and vibrating sample magnetometry (VSM) at 300 K. The comparison of the magnetic properties of the reduced samples between the pellet type and the random powder type was done with VSM and it showed better magnetic properties of the pellet type Nd2Fe14B. Making a compact pellet type sample for reduction is more efficient for solid reduction and phase transition for higher coercivity.The Nd2Fe14B alloy has been successfully synthesized by nitrate-citrate auto-combustion followed by the reduction and diffusion process with low energy consumption. H3BO3, Fe(NO3)3.9H2O, and Nd(NO3)3.6H2O were used as precursors and citric acid was used as the chelating ligand of metal ions. Ammonia water was used to adjust pH to 7. CaH2 was used as a reducing agent for the reduction and diffusion process. NdFeO3 and Fe2O3 were produced during auto-combustion of gel. The combustion process of the gel was investigated by TGA/DTA curve measurements. The phase compositions were studied by XRD measurements. The differences of the overall morphology and magnetic properties were measured by SEM, TEM and vibrating sample magnetometry (VSM) at 300 K. The comparison of the magnetic properties of the reduced samples between the pellet type and the random powder type was done with VSM and it showed better

  6. Nd-Fe permanent magnets: Their present and future applications

    NASA Astrophysics Data System (ADS)

    Mitchell, I. V.

    The scientific, technical, industrial, and economic implications of the magnet alloy Nd2Fe14B are discussed. The availability and economics of raw materials for Nd-metal production; methods for preparing Nd metal; the production and use of ferro-boron supplies; and the worldwide growth prospects for Nd-Fe permanent magnet materials are consiered. The processing and physical metallurgy of Nd-Fe-B; the effect of solidification rate on the properties of Nd-Fe-B alloys; and the effect of ageing at 600 C on the microhardness and intrinsic coercivity of a Nd-Fe-B alloy are examined. A comparison of the properties and applicability of Nd-Fe-B and Sm-Co permanent magnets is presented. The crystal chemistry and magnetic properties of the R2Fe14B family of compounds; crystal-field-induced magnetic anisotropy in permanent magnet materials; the use of singular point detection for anisotropy measurement of Nd-Fe-B compounds; the physical properties of (Nd,Y)-Fe-B alloys; structural and magnetic properties of Fe14B hybrids; and the use of Mossbauer spectroscopy to analyze R2Fe14BHx materials are studied. Applications of permanent magnets, such as motors and generators, and the patent situation for the permanent magnet material Nd-Fe-B are described.

  7. Scanning Electron Microscope-Cathodoluminescence Analysis of Rare-Earth Elements in Magnets.

    PubMed

    Imashuku, Susumu; Wagatsuma, Kazuaki; Kawai, Jun

    2016-02-01

    Scanning electron microscope-cathodoluminescence (SEM-CL) analysis was performed for neodymium-iron-boron (NdFeB) and samarium-cobalt (Sm-Co) magnets to analyze the rare-earth elements present in the magnets. We examined the advantages of SEM-CL analysis over conventional analytical methods such as SEM-energy-dispersive X-ray (EDX) spectroscopy and SEM-wavelength-dispersive X-ray (WDX) spectroscopy for elemental analysis of rare-earth elements in NdFeB magnets. Luminescence spectra of chloride compounds of elements in the magnets were measured by the SEM-CL method. Chloride compounds were obtained by the dropwise addition of hydrochloric acid on the magnets followed by drying in vacuum. Neodymium, praseodymium, terbium, and dysprosium were separately detected in the NdFeB magnets, and samarium was detected in the Sm-Co magnet by the SEM-CL method. In contrast, it was difficult to distinguish terbium and dysprosium in the NdFeB magnet with a dysprosium concentration of 1.05 wt% by conventional SEM-EDX analysis. Terbium with a concentration of 0.02 wt% in an NdFeB magnet was detected by SEM-CL analysis, but not by conventional SEM-WDX analysis. SEM-CL analysis is advantageous over conventional SEM-EDX and SEM-WDX analyses for detecting trace rare-earth elements in NdFeB magnets, particularly dysprosium and terbium. PMID:26739864

  8. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOEpatents

    Ellis, T.W.; Schmidt, F.A.

    1995-08-01

    A method is described for treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation. 2 figs.

  9. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOEpatents

    Ellis, Timothy W.; Schmidt, Frederick A.

    1995-08-01

    Method of treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation.

  10. SCRAP STEEL AND FOUNDRY SCRAP IRON, USED AS THE PRIMARY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    SCRAP STEEL AND FOUNDRY SCRAP IRON, USED AS THE PRIMARY METAL SOURCES, ARE STORED IN THESE BINS AND LIFTED TO SCALES BY AN ELECTRIC MAGNET. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  11. Structure and magnetic properties of hot deformed Nd2Fe14B magnets doped with DyHx nanoparticles

    NASA Astrophysics Data System (ADS)

    Wang, C. G.; Yue, M.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.

    2016-04-01

    Commercial NdFeB powders mixed with DyHx nanoparticles are hot pressed and hot deformed into anisotropic magnets by Spark Plasma Sintering (SPS). The hot deformed magnet exhibits strong c-axis crystallographic texture. The coercivity of the magnet doped with 1.0 wt% DyHx is increased by 66.7%, compared with the magnet without DyHx, while the remanence decreases only by 3%. TEM observation shows that there exists a continuous (Nd,Dy)2Fe14B layer between Nd-rich phase and NdFeB main phase.

  12. Cryogenic Permanent Magnet Undulators

    SciTech Connect

    Chavanne, J.; Lebec, G.; Penel, C.; Revol, F.; Kitegi, C.

    2010-06-23

    For an in-vacuum undulator operated at small gaps the permanent magnet material needs to be highly resistant to possible electron beam exposure. At room temperature, one generally uses Sm{sub 2}Co{sub 17} or high coercivity NdFeB magnets at the expense of a limited field performance. In a cryogenic permanent magnet undulator (CPMU), at a temperature of around 150 K, any NdFeB grade reveals a coercivity large enough to be radiation resistant. In particular, very high remanence NdFeB material can be used to build undulators with enhanced field and X-ray brilliance at high photon energy provided that the pre-baking of the undulator above 100 deg. C can be eliminated. The ESRF has developed a full scale 2 m long CPMU with a period of 18 mm. This prototype has been in operation on the ID6 test beamline since January 2008. A significant effort was put into the characterization of NdFeB material at low temperature, the development of dedicated magnetic measurement systems and cooling methods. The measured heat budget with beam is found to be larger than expected without compromising the smooth operation of the device. Leading on from this first experience, new CPMUs are currently being considered for the upgrade of the ESRF.

  13. Dysprosium-free melt-spun permanent magnets.

    PubMed

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-02-12

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C. PMID:24468854

  14. High performance bonded neo magnets using high density compaction

    NASA Astrophysics Data System (ADS)

    Herchenroeder, J.; Miller, D.; Sheth, N. K.; Foo, M. C.; Nagarathnam, K.

    2011-04-01

    This paper presents a manufacturing method called Combustion Driven Compaction (CDC) for the manufacture of isotropic bonded NdFeB magnets (bonded Neo). Magnets produced by the CDC method have density up to 6.5 g/cm3 which is 7-10% higher compared to commercially available bonded Neo magnets of the same shape. The performance of an actual seat motor with a representative CDC ring magnet is presented and compared with the seat motor performance with both commercial isotropic bonded Neo and anisotropic NdFeB rings of the same geometry. The comparisons are made at both room and elevated temperatures. The airgap flux for the magnet produced by the proposed method is 6% more compared to the commercial isotropic bonded Neo magnet. After exposure to high temperature due to the superior thermal aging stability of isotropic NdFeB powders the motor performance with this material is comparable to the motor performance with an anisotropic NdFeB magnet.

  15. Magnetic property and microstructure of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR powders

    SciTech Connect

    Li, WF; Hu, XC; Cui, BZ; Yang, JB; Han, JZ; Hadjipanayis, GC

    2013-08-01

    In this work we report the microstructure and magnetic property of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR Nd-Fe-B alloys. The average size of the particles is 283 nm, and TEM observation reveals that these particles are single crystalline. The coercivity of these particles is 6.0 kOe, which is much higher than that of the particles ball milled from sintered and hot pressed Nd-Fe-B magnets. Micromagnetic analysis shows that the coercivity degradation is caused by surface damage during ball milling. (C) 2013 Elsevier B.V. All rights reserved.

  16. Permanent magnet design methodology

    NASA Technical Reports Server (NTRS)

    Leupold, Herbert A.

    1991-01-01

    Design techniques developed for the exploitation of high energy magnetically rigid materials such as Sm-Co and Nd-Fe-B have resulted in a revolution in kind rather than in degree in the design of a variety of electron guidance structures for ballistic and aerospace applications. Salient examples are listed. Several prototype models were developed. These structures are discussed in some detail: permanent magnet solenoids, transverse field sources, periodic structures, and very high field structures.

  17. Scrap tires

    SciTech Connect

    Not Available

    1988-12-01

    Scrap tires, one small part of the country's massive solid waste problem, are causing a disproportional headache. A city the size of Newark, N.J., for example, can pay up to $700,000 a year just to bury its waste tires, assuming it can find landfills to accept them. Many landfills no longer do, and in some areas, it is actually illegal. So stockpiles of scrap tires mount up and illegal dumping runs rampant. Scrap tires represent less than 1 percent of the nation's total solid waste. While we generate approximately a ton of solid waste per year per person, or 250,000,000 tons, we generate only one 20-pound tire per person, or 2,500,000 tons. Despite this small percentage, these tires present a special disposal/reuse challenge because of their size, shape, and physicochemical nature. Classified as a special waste, they are not generally collected with household waste by municipal authorities. Notwithstanding the unique disposal/reuse challenges of scrap tires, it must be stressed that a tire is essentially a petrochemical product than can be reused, can be a source of recoverable petrochemicals, or can be used as a fuel with a higher Btu value than coal. Thus what appears as a waste disposal challenge is also a resource recovery opportunity. Unfortunately, at present, only 30 percent of the country's scrap tires are being reclaimed or recycled. In terms of options, there are three viable areas in which to approach the waste tire problem: whole tire applications; physically processed tire applications; and physicochemical processes.

  18. The physical properties and behavior of magnets used in the treatment of anterior open bite.

    PubMed

    Noar, J H; Shell, N; Hunt, N P

    1996-04-01

    This investigation examined the magnetic flux and repulsive force of neodymium-iron-boron (Nd-Fe-B) magnets used in repulsion in the treatment of anterior open bite. Three different grades of magnets each of five different dimensions were used. Magnetic flux was measured by a Hall probe and the repulsive force by an Instron mechanical testing machine. Results showed that the different grades of magnet displayed similar magnetic flux with a relationship between thickness and flux. There was a significant difference between the flux measured at the end as opposed to the center of the magnet. The force between two magnets and the flux above each magnet was directly related. Using magnets in groups did not produce higher forces than using single magnets of an equivalent size. It was concluded that Nd-Fe-B magnets can be used to give predictable repulsive forces in the mouth. PMID:8638586

  19. Current status and recent topics of rare-earth permanent magnets

    NASA Astrophysics Data System (ADS)

    Sugimoto, S.

    2011-02-01

    After the development of Nd-Fe-B magnets, rare-earth magnets are now essential components in many fields of technology, because of their ability to provide a strong magnetic flux. There are two, well-established techniques for the manufacture of rare earth magnets: powder metallurgy is used to obtain high-performance, anisotropic, fully dense magnet bodies; and the melt-spinning or HDDR (hydrogenation, disproportionation, desorption and recombination) process is widely used to produce magnet powders for bonded magnets. In the industry of sintered Nd-Fe-B magnets, the total amount of production has increased and their dominant application has been changed to motors. In particular, their use for motors in hybrid cars is one of the most attractive applications. Bonded magnets have also been used for small motors, and the studies of nanocomposite and Sm-Fe-N magnets have become widespread. This paper reviews the current status and future trend in the research of permanent magnets.

  20. Measurement of the Magnet Blocks for SSRF Insertion Devices

    SciTech Connect

    He Yongzhou; Zhang Jidong; Zhou Qiaogen; Qian Zhenmei; Li Yang

    2010-06-23

    Two in-vacuum undulators IVU25s and one elliptically polarized undulator EPU100 have been developed for SSRF. Two IVU25s with the same hybrid design contain about 640 Sm{sub 2}Co{sub 17} magnet blocks and the dimension of blocks is 65 Wx25 Hx9 D. The EPU100 of the APPLE-II type contains about 690 NdFeB magnet blocks with the dimension of 35 Wx35 Hx25 D. This paper describes the magnetic measurements of these magnet blocks with the Helmholtz coil measurement system for IVU25 magnet blocks and the Hall probe measurement system for EPU100 magnet blocks. The measured maximum magnetic moment deviation and the maximum angle deviation are less than {+-}1.0% and 1.1 deg. respectively both for Sm{sub 2}Co{sub 17} blocks and NdFeB blocks and satisfy the specifications of undulators.

  1. Method for forming permanent magnets with different polarities for use in microelectromechanical devices

    DOEpatents

    Roesler, Alexander W.; Christenson, Todd R.

    2007-04-24

    Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

  2. Electromagnetic braking revisited with a magnetic point dipole model

    NASA Astrophysics Data System (ADS)

    Land, Sara; McGuire, Patrick; Bumb, Nikhil; Mann, Brian P.; Yellen, Benjamin B.

    2016-04-01

    A theoretical model is developed to predict the trajectory of magnetized spheres falling through a copper pipe. The derive magnetic point dipole model agrees well with the experimental trajectories for NdFeB spherical magnets of varying diameter, which are embedded inside 3D printed shells with fixed outer dimensions. This demonstration of electrodynamic phenomena and Lenz's law serves as a good laboratory exercise for physics, electromagnetics, and dynamics classes at the undergraduate level.

  3. Recovery of nonferrous metals from scrap automobiles by magnetic fluid levitation.

    NASA Technical Reports Server (NTRS)

    Mir, L.; Simard, C.; Grana, D.

    1973-01-01

    Ferrofluids are colloidal dispersions of subdomain magnetic solids in carrier liquids. In the presence of a non-homogeneous magnetic field, ferrofluids exert a pressure on immersed nonmagnetic objects in the opposite sense of the field gradient. This pressure force can, when opposite to gravity, levitate objects of higher density than the ferrofluid. This levitation technique can be used to separate solids according to density. Its application to the separation of nonferrous metals from shredded automobiles has been demonstrated on a prototype of a full-scale separator. Its use to recover nonferrous metals from municipal solid wastes also seems practical.

  4. Magnetizing of permanent magnets using HTS bulk magnets

    NASA Astrophysics Data System (ADS)

    Oka, Tetsuo; Muraya, Tomoki; Kawasaki, Nobutaka; Fukui, Satoshi; Ogawa, Jun; Sato, Takao; Terasawa, Toshihisa

    2012-01-01

    A demagnetized Nd-Fe-B permanent magnet was scanned just above the magnetic pole which contains the HTS bulk magnet generating a magnetic field of 3.27 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. We examined the magnetic field distributions when the magnetic poles were scanned twice to activate the magnet plate inversely with various overlap distances between the tracks of the bulk magnet. The magnetic field of the "rewritten" magnet reached the values of the magnetically saturated region of the material, showing steep gradients at the border of each magnetic pole. As a replacement for conventional pulse field magnetizing methods, this technique is proposed to expand the degree of freedom in the design of electromagnetic devices, and is proposed as a novel practical method for magnetizing rare-earth magnets, which have excellent magnetic performance and require intense fields of more than 3 T to be activated.

  5. Method of making permanent magnets

    DOEpatents

    McCallum, R.W.; Dennis, K.W.; Lograsso, B.K.; Anderson, I.E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles. Wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties. 13 figures.

  6. Method of making permanent magnets

    DOEpatents

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties.

  7. Phase transformations in shock compacted magnetic materials

    NASA Astrophysics Data System (ADS)

    Wehrenberg, Christopher

    Shock compaction experiments were performed on soft magnetic phases Fe 4N and Fe16N2, and hard magnetic phases Nd 2Fe14B and Sm2Fe17N3 in order to determine their thermo-mechanical stability during shock loading and explore the possibility of fabricating a textured nanocomposite magnet. Gas gun experiments performed on powders pressed in a three capsule fixture showed phase transformations occurring in Fe4N, Fe16N 2, and Nd2Fe14B, while Sm2Fe17 N3 was observed to be relatively stable. Shock compaction of FCC Fe4N resulted in a partial transformation to HCP Fe3N, consistent with previous reports of the transition occurring at a static pressure of ~3 GPa. Shock compaction of Fe16N 2 produced decomposition products α-Fe, Fe4N, and FeN due to a combination of thermal effects associated with dynamic void collapse and plastic deformation. Decomposition of Nd-Fe-B, producing α-Fe and amorphous Nd-Fe-B, was observed in several shock consolidated samples and is attributed to deformation associated with shock compaction, similar to decomposition reported in ball milled Nd-Fe-B. No decomposition was observed in shock compacted samples of Sm-Fe-N, which is consistent with literature reports showing decomposition occurring only in samples compacted at a pressure above ~15 GPa. Nd-Fe-B and Sm-Fe-N were shown to accommodate deformation primarily by grain size reduction, especially in large grained materials. Hard/Soft composite magnetic materials were formed by mixing single crystal particles of Nd-Fe-B with iron nanoparticles, and the alignment-by-magnetic-field technique was able to introduce significant texture into green compacts of this mixture. While problems with decomposition of the Nd2Fe14B phase prevented fabricating bulk magnets from the aligned green compacts, retention of the nanoscale morphology of the α-Fe particles and the high alignment of the green compacts shows promise for future development of textured nanocomposite magnets through shock compaction.

  8. Preparation and characterization of polymeric composite permanent magnet Nd2Fe14B

    NASA Astrophysics Data System (ADS)

    Muljadi, Sardjono, Priyo; Suprapedi

    2016-03-01

    Preparation of polymeric composite magnets using isotropic NdFeB powder and polymeric materials (epoxy resin and latex rubber) have been investigated in this work. Isotropic powder NdFeB was crushed mechanically by hand mortar and sieved until passing 400 mesh. Epoxy Resin / latex rubber with the isotropic powder NdFeB were manually mixed for 20 minutes to achieve a good (homogeneous) mixture. Amount of polymeric materials were 5, 10, 15, and 20 % wt. from the mass of magnetic powder NdFeB. The mixtures were moulded in cylindrical die with a diameter of 10 mm by cold pressing under a force of three tons, then all samples were cured at temperature 100oC for two hours by using drying oven. The cured samples were measured bulk density by archimedes method, and all samples were magnetized by impulse magnetizer. The surface magnetic field strength (FS) was measure by Gaussmeter, other magnetic properties (remanence Br, coercivity Hc and energy product BHmax) were measured by permeagraph. The measured properties for all samples are as follows : the optimum value of bulk density are 5.21 g/cm3 for samples with 5 % wt. epoxy resin and 5.03 g/cm3 for samples with 10 % wt. latex rubber. The sample with 5 % wt. epoxy resin has FS=2400 Gauss, Br=0.558 T, Hc=6.77 kOe, and BHmax=7.28 MGOe; also the sample with 10 % wt. latex rubber has FS=1750 Gauss, Br=0.402 T, Hc=5.14 kOe, and BHmax=4.38 MGOe.

  9. Dezincing galvanized scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Braun, C.

    1998-07-01

    A caustic leach dezincing process is being developed for upgrading galvanized stamping plant scrap into clean scrap with recovery of the zinc. With further development the technology could also process galvanized scrap from obsolete automobiles. This paper will review: (1) the status of recent pilot plant operations in East Chicago, Indiana and plans for a commercial demonstration facility with a dezincing capacity of up to 250,000 tonnes/year, (2) the economics of caustic dezincing, and (3) benefits of decreased cost of environmental compliance, raw material savings, and improved operations with use of dezinced scrap.

  10. Corrosion Protection of Nd-Fe Magnets via Phophatization, Silanization and Electrostatic Spraying with Organic Resin Composite Coatings

    NASA Astrophysics Data System (ADS)

    Ding, Xia; Li, Jingjie; Li, Musen; Ge, Shengsong; Wang, Xiuchun; Ding, Kaihong; Cui, Shengli; Sun, Yongcong

    2014-09-01

    Nd-Fe-B permanent magnets possess excellent properties. However, they are highly sensitive to the attack of corrosive environment. The aim of this work is to improve the corrosion resistance of the magnets by phosphatization, silanization, and electrostatic spraying with organic resin composite coatings. Field emission scanning electron microscope (FE-SEM) and energy dispersive spectrometer (EDS) tests showed that uniform phosphate conversion coatings and spray layers were formed on the surface of the Nd-Fe-B magnets. Neutral salt spray tests exhibited that, after treated by either phosphating, silanization or electrostatic spraying, the protectiveness of Nd-Fe-B alloys was apparently increased. And corrosion performance of magnets treated with silane only was slightly inferior to those of phosphatized ones. However, significant improvement in corrosion protection was achieved after two-step treatments, i.e. by top-coating spray layer with phosphate or silane films underneath. Grid test indicated that the phosphate and silane coating were strongly attached to the substrate while silane film was slightly weaker than the phosphate-treated ones. Magnetic property analysis revealed phosphatization, silanization, and electrostatic spraying caused decrease in magnetism, but silanization had the relatively smaller effect.

  11. Design and optimization of arrays of neodymium iron boron-based magnets for magnetic tweezers applications.

    PubMed

    Zacchia, Nicholas A; Valentine, Megan T

    2015-05-01

    We present the design methodology for arrays of neodymium iron boron (NdFeB)-based magnets for use in magnetic tweezers devices. Using finite element analysis (FEA), we optimized the geometry of the NdFeB magnet as well as the geometry of iron yokes designed to focus the magnetic fields toward the sample plane. Together, the magnets and yokes form a magnetic array which is the basis of the magnetic tweezers device. By systematically varying 15 distinct shape parameters, we determined those features that maximize the magnitude of the magnetic field gradient as well as the length scale over which the magnetic force operates. Additionally, we demonstrated that magnetic saturation of the yoke material leads to intrinsic limitations in any geometric design. Using this approach, we generated a compact and light-weight magnetic tweezers device that produces a high field gradient at the image plane in order to apply large forces to magnetic beads. We then fabricated the optimized yoke and validated the FEA by experimentally mapping the magnetic field of the device. The optimization data and iterative FEA approach outlined here will enable the streamlined design and construction of specialized instrumentation for force-sensitive microscopy. PMID:26026529

  12. Design and optimization of arrays of neodymium iron boron-based magnets for magnetic tweezers applications

    SciTech Connect

    Zacchia, Nicholas A.; Valentine, Megan T.

    2015-05-15

    We present the design methodology for arrays of neodymium iron boron (NdFeB)-based magnets for use in magnetic tweezers devices. Using finite element analysis (FEA), we optimized the geometry of the NdFeB magnet as well as the geometry of iron yokes designed to focus the magnetic fields toward the sample plane. Together, the magnets and yokes form a magnetic array which is the basis of the magnetic tweezers device. By systematically varying 15 distinct shape parameters, we determined those features that maximize the magnitude of the magnetic field gradient as well as the length scale over which the magnetic force operates. Additionally, we demonstrated that magnetic saturation of the yoke material leads to intrinsic limitations in any geometric design. Using this approach, we generated a compact and light-weight magnetic tweezers device that produces a high field gradient at the image plane in order to apply large forces to magnetic beads. We then fabricated the optimized yoke and validated the FEA by experimentally mapping the magnetic field of the device. The optimization data and iterative FEA approach outlined here will enable the streamlined design and construction of specialized instrumentation for force-sensitive microscopy.

  13. Permanent magnet microstructures using dry-pressed magnetic powders

    NASA Astrophysics Data System (ADS)

    Oniku, Ololade D.; Bowers, Benjamin J.; Shetye, Sheetal B.; Wang, Naigang; Arnold, David P.

    2013-07-01

    This paper presents microfabrication methods and performance analysis of bonded powder permanent magnets targeting dimensions ranging from 10 µm to greater than 1 mm. For the structural definition and pattern transfer, a doctor blade technique is used to dry press magnetic powders into pre-etched cavities in a silicon substrate. The powders are secured in the cavities by one of the three methods: capping with a polyimide layer, thermal reflow of intermixed wax-binder particles, or conformal coating with a vapor-deposited parylene-C film. A systematic study of micromagnets fabricated using these methods is conducted using three different types of magnetic powders: 50 µm Nd-Fe-B, 5 µm Nd-Fe-B and 1 µm barium ferrite powder. The isotropic magnets are shown to exhibit intrinsic coercivities (Hci) as high as 720 kA m-1, remanences (Br) up to 0.5 T and maximum energy products (BHmax) up to 30 kJ m-3, depending on the magnetic powder used. Process compatibility experiments demonstrate the potential for the magnets to withstand typical microfabrication chemical exposure and thermal cycles, thereby facilitating their integration into more complex process flows. The remanences are also characterized at elevated temperatures to determine thermal sensitivities and maximum operating temperature ranges.

  14. Self-assembled magnetic filter for highly efficient immunomagnetic separation.

    PubMed

    Issadore, David; Shao, Huilin; Chung, Jaehoon; Newton, Andita; Pittet, Mikael; Weissleder, Ralph; Lee, Hakho

    2011-01-01

    We have developed a compact and inexpensive microfluidic chip, the self-assembled magnetic filter, to efficiently remove magnetically tagged cells from suspension. The self-assembled magnetic filter consists of a microfluidic channel built directly above a self-assembled NdFeB magnet. Micrometre-sized grains of NdFeB assemble to form alternating magnetic dipoles, creating a magnetic field with a very strong magnitude B (from the material) and field gradient ▽B (from the configuration) in the microfluidic channel. The magnetic force imparted on magnetic beads is measured to be comparable to state-of-the-art microfabricated magnets, allowing for efficient separations to be performed in a compact, simple device. The efficiency of the magnetic filter is characterized by sorting non-magnetic (polystyrene) beads from magnetic beads (iron oxide). The filter enriches the population of non-magnetic beads to magnetic beads by a factor of >10(5) with a recovery rate of 90% at 1 mL h(-1). The utility of the magnetic filter is demonstrated with a microfluidic device that sorts tumor cells from leukocytes using negative immunomagnetic selection, and concentrates the tumor cells on an integrated membrane filter for optical detection. PMID:20949198

  15. Improving scrap tire processing

    SciTech Connect

    Astafan, C.G.

    1997-01-01

    The market for tire-derived materials is growing rapidly, with the largest market being tire-derived fuels. There is therefore a growing demand for higher quality products. This paper describes the processing and removal of steel from scrap tires.

  16. De Magnete et Meteorite: Cosmically Motivated Materials

    SciTech Connect

    Lewis, LH; Pinkerton, FE; Bordeaux, N; Mubarok, A; Poirier, E; Goldstein, JI; Skomski, R; Barmak, K

    2014-01-01

    Meteorites, likely the oldest source of magnetic material known to mankind, are attracting renewed interest in the science and engineering community. Worldwide focus is on tetrataenite, a uniaxial ferromagnetic compound with the tetragonal L1(0) crystal structure comprised of nominally equiatomic Fe-Ni that is found naturally in meteorites subjected to extraordinarily slow cooling rates, as low as 0.3 K per million years. Here, the favorable permanent magnetic properties of bulk tetrataenite derived from the meteorite NWA 6259 are quantified. The measured magnetization approaches that of Nd-Fe-B (1.42 T) and is coupled with substantial anisotropy (1.0-1.3 MJ/m(3)) that implies the prospect for realization of technologically useful coercivity. A highly robust temperature dependence of the technical magnetic properties at an elevated temperature (20-200 degrees C) is confirmed, with a measured temperature coefficient of coercivity of -0.005%/ K, over one hundred times smaller than that of Nd-Fe-B in the same temperature range. These results quantify the extrinsic magnetic behavior of chemically ordered tetrataenite and are technologically and industrially significant in the current context of global supply chain limitations of rare-earth metals required for present-day high-performance permanent magnets that enable operation of a myriad of advanced devices and machines.

  17. Bonded permanent magnets: Current status and future opportunities (invited)

    NASA Astrophysics Data System (ADS)

    Ormerod, John; Constantinides, Steve

    1997-04-01

    Permanent magnets play a vital role in modern society as a component in a wide range of devices utilized by many industries and consumers. In 1995, the world production of permanent magnets was estimated to be valued at 3.6 billion and growing at an annual rate of 12%. Bonded permanent magnets are the fastest growing segment of this market. Bonded magnet technology enables a wide variety of magnetic powders to be combined with several polymer and binder systems to produce magnetic components utilizing several processing options. In this article, we review the development of bonded magnet technology. The major classes of magnetic powders, binder systems, and processing technologies are described. Recent developments in magnetic material grades, e.g., anisotropic NdFeB, rare earth lean NdFeB, SmFe(N,C) are outlined. The current status of processing and binder options aimed at increasing the upper application temperature limit of these materials is highlighted. Finally, the improvements and future opportunities for bonded magnets are discussed.

  18. Magnetically driven solid sample preparation for centrifugal microfluidic devices.

    PubMed

    Duford, David A; Peng, Dan D; Salin, Eric D

    2009-06-01

    A prototype for solid sample preparation on centrifugal microfluidic devices has been designed and characterized. The system uses NdFeB magnets in both the centrifugal device and a fixed base. As the centrifugal device rotates, the magnets move and spin in their chambers creating a pulverizing mechanical motion. This technique was successfully applied to the dissolution of potassium ferricyanide (K(3)[Fe(CN)(6)]), a hard colored crystal. A 0.10 g sample was completely dissolved in 3 s in 1.0 mL of water while rotating at 1000 rpm. This is a 300-fold improvement over static dissolution. PMID:19422186

  19. Tests of planar permanent magnet multipole focusing elements

    SciTech Connect

    Cobb, J.; Tatchyn, R.

    1993-08-01

    In recent work, planar configurations of permanent magnets were proposed as substitutes for conventional current-driven iron quadrupoles in applications limited by small aperture sizes and featuring small beam occupation diameters. Important examples include the configuring of focusing lattices in small-gap insertion devices, and the implementation of compact mini-beta sections on linear or circular machines. In subsequent analysis, this approach was extended to sextupoles and higher-order multipoles. In this paper we report on initial measurements conducted at the Stanford Linear Accelerator Center on recently fabricated planar permanent magnet quadrupoles and sextupoles configured out of SmCo and NdFe/B.

  20. Effect of guideway discontinuities on magnetic levitation and drag forces

    SciTech Connect

    Rossing, T.D.; Korte, R.; Hull, J.R. )

    1991-11-15

    Transients in the lift and drag forces on a NdFeB permanent magnet were observed as the magnet passed over various discontinuities in a rotating aluminum disk at velocities of 4 to 25 m/s. For full cuts in the disk, the amplitude of the lift and drag transients and the wave form of the drag transient depend on the width, and the amplitudes are much larger than for partial cuts. The use of a backing plate to join two cut segments is ineffective.

  1. Study on magnetic mirror array image intensifier to work at room temperature.

    PubMed

    Tang, Yuanhe; Yu, Yang; Gao, HaiYang; Liu, Shulin; Wang, Xiaolin

    2015-09-10

    In order to improve the detection capability of the current low-light-level (LLL) imaging systems at room temperature, a new device, a magnetic mirror array image intensifier (MMAII), is proposed in this paper. A magnetic mirror array device (MMAD) is coupled into an image intensifier which sits between the photocathode and the microchannel plate (MCP). The trace photoelectrons, one after another, are first sufficiently accumulated by the MMAD over a long time at room temperature, and then they are released and enter the MCP for further gain. These two steps are used to improve the detection capability at the LLL imaging system at room temperature. After the two-dimensional magnetic field distribution of the magnetic mirror array (MMA) is calculated, the MMA is designed and optimized with a rubidium Nd-Fe-B permanent magnet. Three groups of ideal parameters for the Nd-Fe-B permanent magnet MMAD, with a magnetic mirror ratio of 1.69, for all of them have been obtained. According to the research results on the noise of the escape cone of the MMAII, the angle between the incident direction and the axis is greater than 57°, so the trace electrons must be constrained by the magnetic mirror. We made 54 MMAs from Nd-Fe-B permanent magnets and packaged them in a container. Then the system was evacuated to 10-3  Pa at room temperature. It was found by experiment that the trace electrons could be actually constrained by the MMAD. The MMAII can be applied to images for static LLL objects. PMID:26368978

  2. Scrap tire recycling

    SciTech Connect

    Lula, J.W.; Bohnert, G.W.

    1997-03-01

    As the automobile tire technology has grown and met the need for safer and more durable tires, stronger reinforcement and more chemically resistant rubber compounds have made recycling tires more difficult. In an effort to resolve this problem, techniques and equipment were developed to grind tires into small pieces, and new markets were sought to utilize the crumb rubber product streams from ground tires. Industrial combustion processes were modified to accept scrap tires as fuel. These efforts have been beneficial, steadily increasing the percentage of scrap tires recycled to about 10% in 1985, and reaching 72% in 1995. By the end of 1997, fully 100% of tires generated in the U.S. are expected to be recycled.

  3. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  4. Contaminated nickel scrap processing

    SciTech Connect

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

    1994-12-01

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include {sup 234}Th, {sup 234}Pa, {sup 137}Cs, {sup 239}Pu (trace), {sup 60}Co, U, {sup 99}Tc, and {sup 237}Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs.

  5. Issues in recycling galvanized scrap

    SciTech Connect

    Koros, P.J.; Hellickson, D.A.; Dudek, F.J.

    1995-02-10

    The quality of the steel used for most galvanizing (and tinplate) applications makes scrap derived from their production and use a premier solid charge material for steelmaking. In 1989 the AISI created a Task Force to define the issues and to recommend technologically and economically sound approaches to assure continued, unhindered recyclability of the growing volume of galvanized scrap. The AISI program addressed the treatment of full-sized industrial bales of scrap. The current, on-going MRI (US)--Argonne National Laboratory program is focused on ``loose`` scrap from industrial and post-consumer sources. Results from these programs, issues of scrap management from source to steel melting, the choices for handling zinc in iron and steelmaking and the benefits/costs for removal of zinc (and lead) from scrap prior to melting in BOF and foundry operations are reviewed in this paper.

  6. High speed electric motors based on high performance novel soft magnets

    NASA Astrophysics Data System (ADS)

    Silveyra, J. M.; Leary, A. M.; DeGeorge, V.; Simizu, S.; McHenry, M. E.

    2014-05-01

    Novel Co-based soft magnetic materials are presented as a potential substitute for electrical steels in high speed motors for current industry applications. The low losses, high permeabilities, and good mechanical strength of these materials enable application in high rotational speed induction machines. Here, we present a finite element analysis of Parallel Path Magnetic Technology rotating motors constructed with both silicon steel and Co-based nanocomposite. The later achieved a 70% size reduction and an 83% reduction on NdFeB magnet volume with respect to a similar Si-steel design.

  7. Composite elastic magnet films with hard magnetic feature

    NASA Astrophysics Data System (ADS)

    Wang, Weisong; Yao, Zhongmei; Chen, Jackie C.; Fang, Ji

    2004-10-01

    Hard magnetic materials with high remnant magnetic moment, Mr, have unique advantages that can achieve bi-directional (push-pull) movement in an external magnetic field. This paper presents the results on the fabrication and testing of novel composite elastic permanent magnet films. The microsize hard barium ferrite powder, NdFeB powder, and different silicone elastomers have been used to fabricate various large elongation hard magnetic films. Three different fabrication methods, screen-coating processing, moulding processing and squeegee-coating processing, have been investigated, and the squeegee-coating process was proven to be the most successful method. The uniform composite elastic permanent magnet films range from 40 µm to 216 µm in thickness have been successfully fabricated. These films were then magnetized in the thickness direction after fabrication. They exhibited permanent magnet behaviour; for instance, the film (0.640 mm3 in volume) made of polydimethyl siloxane (PDMS) and hard barium ferrite powders is measured to give a coercive force, Hc, of 3.24 × 105 A m-1 and Mr of 1.023 × 10-5 A m2, and the film (0.504 mm3 in volume) made of PDMS and NdFeB powders gives 1.55 × 105 A m-1 Hc and 8.081 × 10-5 A m2 Mr. These composite elastic permanent magnet films' mechanical properties, like Young's modulus and deflection force, have been evaluated. To validate the films' Young's modulus, a finite-element computer simulation (ANSYS®) is used and one film is chosen whose Young's modulus (16.60 MPa) is confirmed by the simulation results with ANSYS®. The large elongation composite elastic permanent magnet film provides an excellent diaphragm material, which plays an important role in the micropump or valve. The movement of the 126 µm thick film with 4.5 mm diameter made of PDMS and NdFeB powders has been tested in a 0.21 Tesla external magnetic field. It was proven to have large deflection of 125 µm.

  8. Sink-float ferrofluid separator applicable to full scale nonferrous scrap separation

    NASA Technical Reports Server (NTRS)

    1973-01-01

    Design and performance of a ferrofluid levitation separator for recovering nonferrous metals from shredded automobiles are reported. The scrap separator uses an electromagnet to generate a region of constant density within a pool of ferrofluid held between the magnetic poles; a saturated kerosene base ferrofluid as able to float all common industrial metals of interest. Conveyors move the scrap into the ferrofluid for separation according to density. Results of scrap mixture separation studies establish the technical feasibility of relatively pure aluminum alloy and zinc alloy fractions from shredded automobile scrap by this ferrofluid levitation process. Economic projections indicate profitable operation for shredders handling more than 300 cars per day.

  9. Injection-Molded Soft Magnets Prepared from Fe-Based Metallic Glass: Mechanical and Magnetic Properties

    NASA Astrophysics Data System (ADS)

    Zhong, Tian; Huang, Ran; Huang, Jia; Ouyang, Wei

    2015-10-01

    The injection-molded metallic glass soft magnet is prepared from the powder of melt-spun ribbon of Fe36Co36B20Si4Nb4 glassy alloy and Nylon 6,6 of wt.% from 5 to 20 via the polymer injection molding technology. The product is characterized by the SEM, mechanical, and magnetic test. The results indicate that this type of materials has comparable mechanical properties and morphological feature with the conventional injection-molded NdFeB magnet and exhibits excellent soft magnetic behaviors. The magnetic properties of the injected magnets are compared with the raw metallic glass, solvent-casted resin bonding magnets, and thermal-treated magnets to confirm that the processing temperature of Nylon injection does not affect the magnetism. The injection technology is a practical processing method to be applied on the metallic glass for potential usage.

  10. Puncturing the scrap tire problem

    SciTech Connect

    Steuteville, R.

    1995-10-01

    The recovery of scrap tires is making major headway in the 1990s. In 1994, an estimated 55 percent of all scrap tires generated were diverted from landfills, compared to 11 percent five years ago. Within three to five years, the Scrap Tire Management Council (STMC), an industry group, predicts that there will be markets for 100 percent of the estimated 250 million plus scrap tires generated in the U.S. annually. At that point, it should be possible to start making a serious dent in the estimated 800 to 850 million scrap tires stockpiled around the country. About 4.5 million scrap tires get transformed into ground rubber products. Despite that relatively small number, this category holds significant promise. It also is the area with perhaps the most entrepreneurial activity. The reason is clear when the value added from increasingly intensive processing of tires is examined. When scrap rubber is ground for use in asphalt, new tires or a host of other products - the value goes up tremendously. A quarter inch minus grind generally sells for 14 to 22 cents/lb., or $280 to $440/ton. With smallerpieces, the value continues to climb. An `80 mesh,` or rubber that passes through a screen with 80 holes/linear inch, sells for30 to 45 cents/ lb. ($600 to $900/ton), which is higher than prices for aluminum cans two years ago.

  11. Magnetic vectoring of magnetically responsive nanoparticles within the murine peritoneum

    NASA Astrophysics Data System (ADS)

    Klostergaard, Jim; Bankson, James; Auzenne, Edmond; Gibson, Don; Yuill, William; Seeney, Charles E.

    2007-04-01

    Magnetically responsive nanoparticles (MNPs) might be candidates for pro-drug formulations for intraperitoneal (i.p.) treatment of ovarian cancer. We conducted feasibility experiments in an i.p. human ovarian carcinoma xenograft model to determine whether MNPs can be effectively vectored within this environment. Our initial results based on magnetic resonance imaging (MRI) indicate that i.p.-injected ˜15 nm magnetite-based MNPs can in fact migrate toward NdFeB magnets externally juxtaposed to the peritoneal cavity above the xenografts growing in the anterior abdominal wall. MNP localization to the tumor/peri-tumoral environment occurs. Further development of this MNP pro-drug strategy is underway.

  12. Scrap car recycling in Taiwan

    SciTech Connect

    Lee, C.H.; Tai, H.S.; Fan, R.K.S.

    1997-12-31

    The official figure of registered automobiles released by the Ministry of Transportation of Taiwan, R.O.C. as of the end of April 1996, is approximately 4.8 millions. Among them, 18% of the cars are between seven and ten years old and 15% of the cars are old than ten years. The result of this large number of old cars is the problem of abandoned cars on the street of Taiwan. This phenomena not only hinders traffic flow but also undermines the living quality in the cities. To minimize these negative effects, EPA has promulgated a Scrap Motor Vehicles Management Regulation to enforce the scrap car recycling in Taiwan. Under this regulation, a buyer of a new vehicle has to pay the Scrap Motor Vehicle Disposal fee (NT$ 3000, or US$ 110 for a car; and NT$ 700, or US$ 25 for a motorcycle). This paper presents the current status of scrap car recycling in Taiwan.

  13. Magnetic repulsion of linear accelerator contaminates.

    PubMed

    Butson, M J; Wong, T P; Law, A; Law, M; Mathur, J N; Metcalfe, P E

    1996-06-01

    Neodymium Iron Boron (NdFeB) rare earth permanent magnets have unique properties that enable them to fit easily onto the accessory mount of a clinical linear accelerator to partially sweep away electron contamination produced by the treatment head and block trays and thus increase skin sparing. Using such magnets the central axis entrance surface dose has been reduced by 11% for a 20 x 30 cm field size from 32% to 21% of maximum dose by the magnetic device. A reduction of 14% from 32% to 18% was seen for a 20 x 20 cm field size with a 6 mm perspex block tray positioned above the magnet. The magnetic device is light weight and thus clinically usable. PMID:8798165

  14. Magnetizing technique for permanent magnets by intense static fields generated by HTS bulk magnets: Numerical Analysis

    NASA Astrophysics Data System (ADS)

    N. Kawasaki; Oka, T.; Fukui, S.; Ogawa, J.; Sato, T.; Terasawa, T.; Itoh, Y.

    A demagnetized Nd-Fe-B permanent magnet was scanned in the strong magnetic field space just above the magnetic pole containing a HTS bulk magnet which generates the magnetic field 3.4 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. The finite element method was carried out for the static field magnetization of a permanent magnet using a HTS bulk magnet. Previously, our research group experimentally demonstrated the possibility of full magnetization of rare earth permanent magnets with high-performance magnetic properties with use of the static field of HTS bulk magnets. In the present study, however, we succeeded for the first time in visualizing the behavior of the magnetizing field of the bulk magnet during the magnetization process and the shape of the magnetic field inside the body being magnetized. By applying this kind of numerical analysis to the magnetization for planned motor rotors which incorporate rare-earth permanent magnets, we hope to study the fully magnetized regions for the new magnetizing method using bulk magnets and to give motor designing a high degree of freedom.

  15. An Experimental Study of Radiation-Induced Demagnetization of Insertion Device Permanent Magnets

    SciTech Connect

    Simos,N.; Job, P.K.; Mokhov, N.

    2008-06-23

    High brilliance in the 3GeV new light source NSLS II is obtained from the high magnetic fields in insertion devices (ID). The beam lifetime is limited to 3h by single Coulomb scattering in the Bunch (Touschek effect). This effect occurs everywhere around the circumference and there is unavoidable beam loss in the adjacent low aperture insertion devices. This raises the issue of degradation and damage of the permanent magnetic material by irradiation with high energy electrons and corresponding shower particles. It is expected that IDs, especially those in-vacuum, would experience changes resulting from exposure to gamma rays, x-rays, electrons and neutrons. By expanding an on-going material radiation damage study at BNL the demagnetization effect of irradiation consisting primarily of neutrons, gamma rays and electrons on a set of NdFeB magnets is studied. Integrated doses ranging from several Mrad to a few Grad were achieved at the BNL Isotope Facility with a 112 MeV, 90 {micro}A proton beam. Detailed information on dose distributions as well as on particle energy spectra on the NdFeB magnets was obtained in realistic simulations with the MARS15 Monte-Carlo code. This paper summarizes the results of this study.

  16. Gene delivery to the heart by magnetic nanobeads

    NASA Astrophysics Data System (ADS)

    Li, Wenzhong; Nesselmann, Catharina; Zhou, Zhaohui; Ong, Lee-Lee; Öri, Ferenc; Tang, Guping; Kaminski, Alexander; Lützow, Karola; Lendlein, Andreas; Liebold, Andreas; Stamm, Christof; Wang, John; Steinhoff, Gustav; Ma, Nan

    2007-04-01

    Gene delivery with non-viral gene vectors to the cardiovascular system suffers from low transfection efficiency. In this study, magnetic fields were investigated to assist cardiovascular gene delivery via magnetic nanobeads both in vitro and in vivo. The magnetic field was provided with a 1120 mT Nd-Fe-B permanent magnet while complexes of poly-ethyleneimine (PEI) and various DNA plasmids were conjugated with magnetic nanobeads (MNB) using a Sulfo-NHS-LC-Biotin linker. In vitro results showed that transfection in two cell lines was 30-80-fold higher in magnetically conjugated MNB/PEI/DNA complexes than transfection from PEI/DNA complexes alone. Similarly, in vivo results using mouse models showed 72 h after injection observable gene expression in the heart with conjugated MNB/PEI/DNA complexes, but barely with PEI/DNA complexes alone.

  17. 7 CFR 29.3034 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Leaf scrap. A by-product of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3034 Section 29.3034 Agriculture... Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  18. 7 CFR 29.3526 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Type 95) § 29.3526 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or broken leaves. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3526 Section 29.3526...

  19. 7 CFR 29.2529 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...-Cured Tobacco (u.s. Types 22, 23, and Foreign Type 96) § 29.2529 Leaf scrap. A byproduct of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2529 Section 29.2529...

  20. 7 CFR 29.6022 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... INSPECTION Standards Definitions § 29.6022 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or broken leaves. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.6022 Section 29.6022...

  1. 7 CFR 29.2277 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... INSPECTION Standards Official Standard Grades for Virginia Fire-Cured Tobacco (u.s. Type 21) § 29.2277 Leaf scrap. A byproduct of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and consists... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2277 Section 29.2277...

  2. Magnetic properties of Mn-Bi melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Saito, Tetsuji; Nishimura, Ryuji; Nishio-Hamane, Daisuke

    2014-01-01

    Mn-Bi melt-spun ribbons with the low temperature phase (LTP) of MnBi were produced by melt-spinning and subsequent annealing. The as-rapidly quenched Mn-Bi melt-spun ribbons contained some LTP MnBi phase and exhibited a high coercivity exceeding 8 kOe. Annealing of the melt-spun ribbons resulted in an increase in the amount of the LTP MnBi phase. A maximum remanence value of 42 emu/g was achieved in Mn50Bi50 melt-spun ribbon annealed at 673 K for 1 h. High-temperature measurements revealed that the coercivity of the annealed Mn50Bi50 melt-spun ribbon increased with increasing ambient temperature. Although the Mn50Bi50 melt-spun ribbons showed a much smaller coercivity than Nd15Fe77B8 melt-spun ribbon at room temperature, it exhibited a higher coercivity at temperatures of 473 K and higher. Therefore, the magnetic properties of Mn50Bi50 melt-spun ribbon are comparable to those of Nd-Fe-B melt-spun ribbon at an ambient temperature of 473 K and become superior to those of Nd-Fe-B melt-spun ribbon at 573 K.

  3. The Rare Earth Magnet Industry and Rare Earth Price in China

    NASA Astrophysics Data System (ADS)

    Ding, Kaihong

    2014-07-01

    In the past four years, the price of rare earth metal fluctuates sharply for many reasons. Currently, it has become more stable and more reasonable. This presentation is focused on the effect about the rare earth metal price. Some motor manufacturers have shifted from rare earth permanent magnet to ferrite magnet. Many motor manufacturers changed the design for the motor cooling system to make the motor function at a lower temperature. Thus the consumption of Dy can be markedly reduced. As for manufacturer of NdFeB magnet, we are also trying to optimize our process to reduce to dependence of HREE such as Dy and Tb. HS process have been introduced to solve the problem. With more and more people focusing and engaging on the REE industry, the price of REE will be more transparent without too many fluctuations. China is considering the problems of balancing the environment, energy sources, and labor sources. The application field about NdFeB such as wind turbine generator, HEV/EV, FA /OA is flourishing.

  4. High Value Scrap Tire Recycle

    SciTech Connect

    Bauman, B. D.

    2003-02-01

    The objectives of this project were to further develop and scale-up a novel technology for reuse of scrap tire rubber, to identify and develop end uses for the technology (products), and to characterize the technology's energy savings and environmental impact.

  5. Scrap tires: STATEing the facts

    SciTech Connect

    Dabaie, M.

    1994-10-01

    Starting with a piece of Minnesota legislation passed in 1984, state governments have spent the last 10 years attempting to clean up and find markets for decades worth of stockpiled tires, as well as the millions more generated each year. The US EPA estimates that 242 million scrap tires were generated in the US in 1990 alone. Of these, an alarming 188 million were disposed of illegally. At least 34 states have bans on the landfilling of whole, and in some cases even shredded, tires. Last year, 37 states considered scrap-tire-related bills, most of which were amendments to earlier legislation. Among the scrap tire legislation passed in the past year are comprehensive laws in Ohio and Colorado, including fees for the disposal of tires, most of which are paid by the consumer. Fees were increased in North Carolina and Texas, and a $2-per-tire fee was begun in Connecticut, while hauler registration requirements were enacted in California. This article discusses what five states are doing with the management of scrap tires. They are: Minnesota; Wisconsin; Texas; Oklahoma; and Illinois.

  6. CHEMICAL RECLAMATION OF SCRAP RUBBER

    EPA Science Inventory

    A conceptual, commercial-scale plant design was formulated for processing 22,500 t/yr of scrap rubber tires to hydrocarbon fuel gases, oils, petrochemicals (principally ethylene and aromatic liquids), and carbon black. The process is based upon molten salt (zinc chloride) pyrolys...

  7. Variable-field permanent magnet quadrupole for the SSC

    SciTech Connect

    Barlow, D.B.; Kraus, R.H. Jr.; Martinez, R.P.; Meyer, R.E.

    1993-10-01

    A set of compact variable-field permanent-magnet quadrupoles have been designed, fabricated, and tested for use In the SSC linac matching section. The quadrupoles have 24 mm-diameter apertures and 40 mm-long poles. The hybrid (permanent-magnet and iron) design, uses a fixed core of magnet material (NdFeB) and iron (C-1006) surrounded by a rotating ring of the same magnet material and iron. The quadrupole gradient-length product can be smoothly varied from a minimum of 0.7 T up to a maximum, of 4.3 T by a 90{degrees} rotation of the outer ring of iron and magnet material.

  8. Centrifugal Force Based Magnetic Micro-Pump Driven by Rotating Magnetic Fields

    NASA Astrophysics Data System (ADS)

    Kim, S. H.; Hashi, S.; Ishiyama, K.

    2011-01-01

    This paper presents a centrifugal force based magnetic micro-pump for the pumping of blood. Most blood pumps are driven by an electrical motor with wired control. To develop a wireless and battery-free blood pump, the proposed pump is controlled by external rotating magnetic fields with a synchronized impeller. Synchronization occurs because the rotor is divided into multi-stage impeller parts and NdFeB permanent magnet. Finally, liquid is discharged by the centrifugal force of multi-stage impeller. The proposed pump length is 30 mm long and19 mm in diameter which much smaller than currently pumps; however, its pumping ability satisfies the requirement for a blood pump. The maximum pressure is 120 mmHg and the maximum flow rate is 5000ml/min at 100 Hz. The advantage of the proposed pump is that the general mechanical problems of a normal blood pump are eliminated by the proposed driving mechanism.

  9. Polymer gel dosimetry of an electron beam in the presence of a magnetic field

    NASA Astrophysics Data System (ADS)

    Vandecasteele, J.; De Deene, Y.

    2013-06-01

    The effect of a strong external magnetic field on 4 MeV electron beam was measured with polymer gel dosimetry. The measured entrance dose distribution was compared with a calculated fluence map. The magnetic field was created by use of two permanent Neodymium (NdFeB) magnets that were positioned perpendicular to the electron beam. The magnetic field between the magnets was measured with Hall sensors. Based on the magnetic field measurement and the law of Biot-Savart, the magnetic field distribution was extrapolated. Electron trajectories were calculated using a relativistic Lorentz force operator. Although the simplified computational model that was applied, the shape and position of the calculated entrance fluence map are found to be in good agreement with the measured dose distribution in the first layer of the phantom. In combination with the development of low density polymer gel dosimeters, these preliminary results show the potential of 3D gel dosimetry in MRI-linac applications.

  10. Hexapole magnet system for thermal energy 3He atom manipulation

    NASA Astrophysics Data System (ADS)

    Jardine, A. P.; Fouquet, P.; Ellis, J.; Allison, W.

    2001-10-01

    We present design and construction details for a novel high field, small bore permanent hexapole magnet. The design is intended for focusing atomic beams of 3He at thermal energies. The magnet uses an optimized polepiece design which includes vacuum gaps to enable its use with high intensity atomic and molecular beams. The 0.3 m long, 1 mm internal radius magnet achieves a polepiece tip field of 1.1 T using NdFeB permanent magnets and Permendur 49 polepieces. The polepiece shanks are designed to saturate so that the hexapole properties are determined predominantly by the shape of the polepiece tip. The performance of the hexapole assembly is demonstrated with an 8 meV 3He beam in the beam source of the Cambridge spin echo spectrometer and the measured focused beam results show excellent agreement with theoretical predictions and negligible beam attenuation.

  11. Development of a low-cost double rotor axial flux motor with soft magnetic composite and ferrite permanent magnet materials

    NASA Astrophysics Data System (ADS)

    Liu, Chengcheng; Zhu, Jianguo; Wang, Youhua; Guo, Youguang; Lei, Gang; Liu, Xiaojing

    2015-05-01

    This paper proposes a low-cost double rotor axial flux motor (DRAFM) with low cost soft magnetic composite (SMC) core and ferrite permanent magnets (PMs). The topology and operating principle of DRAFM and design considerations for best use of magnetic materials are presented. A 905 W 4800 rpm DRAFM is designed for replacing the high cost NdFeB permanent magnet synchronous motor (PMSM) in a refrigerator compressor. By using the finite element method, the electromagnetic parameters and performance of the DRAFM operated under the field oriented control scheme are calculated. Through the analysis, it is shown that that the SMC and ferrite PM materials can be good candidates for low-cost electric motor applications.

  12. Extracting inorganics from scrap tires

    SciTech Connect

    Cummings, R.; Wertz, D.L.

    1995-12-31

    Scrap tires contain several inorganic moieties in abundances >0.5% which are impregnated into their carbonaceous matrix. These inorganic species are known to produce acid rain, toxic aerosols, and boiler scale and could produce unwanted catalytic effects as well. It is our position that the potential of recycling scrap tires would be considerably enhanced if the inorganics in question - S, Ca, and Zn - were removed prior to attempts to upgrade the carbonaceous matrix. Using non-mechanical methods, we are attempting to cleave the adherence between the co-polymer matrix and to extract the inorganics. The efficiency of our methods is being measured by wavelength dispersive x-ray spectrometry and by other methods.

  13. Scrap tire recycling in Minnesota

    SciTech Connect

    Not Available

    1989-10-01

    The author discusses the problems associated with scrap tires. For example, surface storing of scrap tires poses a fire hazard and the rainwater trapped in the tire casings is an ideal breeding ground for mosquitoes. Use as a fuel for energy production is unattractive as long as oil retails at its present low price. Past reclamation processes have not met expectations. Legislation alone is not the answer, because scrap tires cannot be regulated out of existence. However, the Minnesota state legislature has come up with an approach that seems to be successful. It has passed the Waste Tire Act, which not only formulates regulations but also provides funding for research and development. Thus, it has established a tire disposal fund for financing construction costs of tire recycling facilities. One of the outcomes was the construction of the St. Louis county Waste Tire Recycling Facility. Through a leasing arrangement with Minneapolis-based Rubber Elastomerics, Inc. (RRE), construction costs financed by the tire disposal fund eventually will be repaid by RRE to the fund. The arrangement is described in detail. By a process also described, RRE produces a product that can be used in thermoset and in thermoplastic compounds. The user can incorporate between 50 percent and 85 percent of the recycled product into a rubber or plastic compound without significantly affecting the physical properties of the compound.

  14. Synthesis of magnetic nanofibers using femtosecond laser material processing in air

    PubMed Central

    2011-01-01

    In this study, we report formation of weblike fibrous nanostructure and nanoparticles of magnetic neodymium-iron-boron (NdFeB) via femtosecond laser radiation at MHz pulse repetition frequency in air at atmospheric pressure. Scanning electron microscopy (SEM) analysis revealed that the nanostructure is formed due to aggregation of polycrystalline nanoparticles of the respective constituent materials. The nanofibers diameter varies between 30 and 70 nm and they are mixed with nanoparticles. The effect of pulse to pulse separation rate on the size of the magnetic fibrous structure and the magnetic strength was reported. X-ray diffraction (XRD) analysis revealed metallic and oxide phases in the nanostructure. The growth of magnetic nanostructure is highly recommended for the applications of magnetic devices like biosensors and the results suggest that the pulsed-laser method is a promising technique for growing nanocrystalline magnetic nanofibers and nanoparticles for biomedical applications. PMID:21711890

  15. Magnetic levitation and its application for education devices based on YBCO bulk superconductors

    NASA Astrophysics Data System (ADS)

    Yang, W. M.; Chao, X. X.; Guo, F. X.; Li, J. W.; Chen, S. L.

    2013-10-01

    A small superconducting maglev propeller system, a small spacecraft model suspending and moving around a terrestrial globe, several small maglev vehicle models and a magnetic circuit converter have been designed and constructed. The track was paved by NdFeB magnets, the arrangement of the magnets made us easy to get a uniform distribution of magnetic field along the length direction of the track and a high magnetic field gradient in the lateral direction. When the YBCO bulks mounted inside the vehicle models or spacecraft model was field cooled to LN2 temperature at a certain distance away from the track, they could be automatically floating over and moving along the track without any obvious friction. The models can be used as experimental or demonstration devices for the magnetic levitation applications.

  16. Removal of copper from ferrous scrap

    DOEpatents

    Blander, M.; Sinha, S.N.

    1990-05-15

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  17. Removal of copper from ferrous scrap

    DOEpatents

    Blander, Milton; Sinha, Shome N.

    1990-01-01

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  18. Removal of copper from ferrous scrap

    DOEpatents

    Blander, M.; Sinha, S.N.

    1987-07-30

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  19. Environmental hazard evaluation of amalgam scrap.

    PubMed

    Fan, P L; Chang, S B; Siew, C

    1992-11-01

    Amalgam scrap was subjected to two different Environmental Protection Agency (EPA) extraction procedures to determine if it presents an environmental hazard. The results indicate that concentrations of mercury and silver in the extracts do not exceed the EPA's maximum allowable concentrations. It was concluded that amalgam scrap is not a hazardous solid waste. Proper handling of amalgam scrap disposal by recycling is, however, highly recommended. PMID:1303382

  20. One-Step Synthesis and Magnetic Phase Transformation of Ln-TM-B Alloy by Chemical Reduction.

    PubMed

    Kim, Chang Woo; Kim, Young Hwan; Cha, Hyun Gil; Lee, Don Keun; Kang, Young Soo

    2007-04-11

    Binary and ternary intermetallic alloy systems are of interest for a variety of academic and technological applications. Despite recent advances in synthesizing binary alloy, there are very few reports of ternary alloy related to lanthanide series. The purpose of this work is to contribute to ternary alloy systems such as lanthanide-transition metal-boron with a simple chemical method and analysis of its magnetic behavior. Ternary Nd-Fe-B amorphous alloy was successfully synthesized with borohydride. The magnetic behavior in the process of formation of ternary Nd-Fe-B alloy and Nd2Fe14B from amorphous phase alloy is reported. Compared with the synthesis of a transition metal, the existence of a lanthanide ion makes aggregates-like particles with a diameter of 2 nm possible in the formation of a nanosphere, which is a significantly important result in terms of acceleration of the reduction-diffusion reaction for the formation of ternary alloy. In the process of reduction and diffusion, the Nd phase is diffused into the Fe-based phase, and then the ternary Nd2Fe14B intermetallic compound is fabricated. PMID:17425319

  1. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J. ); Morgan, W.A.; Kellner, A.W.; Harrison, J. )

    1992-01-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  2. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.; Kellner, A.W.; Harrison, J.

    1992-08-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  3. Recycling scheme for scrapped automobiles in Japan

    SciTech Connect

    Suzuki, Masao; Nakajima, Akira; Taya, Sadao

    1995-12-31

    Over 5 million cars are scrapped yearly in Japan. After dismantling scrapped automobiles, they are put into a shredder for differential recovery of ferrous and nonferrous metals. The residue, which is called shredder dust, runs over 1.2 million tons per year. This paper reports a entire sequence of scrapping cars in Japan with the following sections: (1) production and scrapped car management, (2) material composition, (3) dismantling, (4) shredder plant, (5) differential recovery of metals including specific gravity and newly developed color separation.

  4. Magnetic levitation in the analysis of foods and water.

    PubMed

    Mirica, Katherine A; Phillips, Scott T; Mace, Charles R; Whitesides, George M

    2010-06-01

    This paper describes a method and a sensor that use magnetic levitation (MagLev) to characterize samples of food and water on the basis of measurements of density. The sensor comprises two permanent NdFeB magnets positioned on top of each other in a configuration with like poles facing and a container filled with a solution of paramagnetic ions. Measurements of density are obtained by suspending a diamagnetic object in the container filled with the paramagnetic fluid, placing the container between the magnets, and measuring the vertical position of the suspended object. MagLev was used to estimate the salinity of water, to compare a variety of vegetable oils on the basis of the ratio of polyunsaturated fat to monounsaturated fat, to compare the contents of fat in milk, cheese, and peanut butter, and to determine the density of grains. PMID:20465289

  5. 7 CFR 29.1029 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Type 92) § 29.1029 Leaf scrap. A byproduct of stemmed and unstemmed tobacco. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.1029 Section 29.1029 Agriculture... Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  6. Scrap tire utilization via surface modification

    SciTech Connect

    Bauman, B.D. )

    1990-01-01

    Air Products and Chemicals, Inc. is developing a novel approach to reusing scrap tire rubber, which will be described in this presentation. In addition to consuming scrap tires, this technology represents a new approach to material engineering. Furthermore, this method of rubber recycle is most efficient in terms of energy recovery. 4 figs.

  7. Recycling zinc by dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1995-06-01

    In response to the worldwide increase in consumption of galvanized steel for automobiles in the last fifteen years, and the increased cost of environmental compliance associated with remelting larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is recovered electrolytically as dendritic powder. The designed ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested in Hamilton, Ontario for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant in East Chicago, Indiana has designed in a continuous process mode 900 tonnes of loose stamping plant scrap; this scrap typically has residual zinc below 0.1% and sodium dragout below 0.001%. This paper reviews pilot plant performance and the economics of recycling galvanized steel and recovering zinc using a caustic process.

  8. Progress in caustic dezincing of galvanized scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1997-08-01

    In response to the worldwide increase in consumption of galvanized steel for automobiles in the last fifteen years, and the cost of environmental compliance associated with remelting larger quantities of galvanized steel scrap, processes are being developed to separate and recover the steel and zinc from galvanized ferrous scrap. In the process discussed here, zinc is dissolved from the scrap in hot caustic and is recovered electrolytically as dendritic powder. The dezinced ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. Pilot testing has been conducted in Hamilton, Ontario for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant in East Chicago, Indiana, now in its second generation, has dezinced in a continuous process mode about 1,800 tonnes of loose clips and shredded stamping plant scrap; this scrap typically has residual zinc below 0.05% and sodium dragout below 0.001%. This paper reviews caustic dezincing pilot plant performance and economics.

  9. Magnetic properties of bulk nanocomposite permanent magnets based on NdDyFeB alloys with additions

    NASA Astrophysics Data System (ADS)

    Marinescu, M.; Chiriac, H.; Grigoras, M.

    2005-04-01

    NdFeB-based bulk nanocomposite permanent magnets with addition of Mo, Ti, Zr, Cu, Nb, V, respectively, Dy substitution for Nd and Co substitution for Fe, in form of rods with diameters ranging from 0.5 to 0.8 mm, have been prepared by devitrification annealing of amorphous and partly-amorphous precursors produced by injection die casting. A fully amorphous structure was obtained for rods with the diameter as large as 0.6 mm. The best-achieved magnetic properties have been obtained for the optimum devitrification annealed Nd 3Dy 1Fe 66Co 10B 20 rods with 0.6 mm diameter and are: iH c=296 kA/m, μ0Mr=0.86 T, Mr/ Mmax=0.65 and ( BH) max=74 kJ/m 3.

  10. Controllable Nd₂Fe₁₄B/α-Fe nanocomposites: chemical synthesis and magnetic properties.

    PubMed

    Yu, Lianqing; Yang, Ce; Hou, Yanglong

    2014-09-21

    It is extremely desirable but challenging to develop exchange-coupled magnets with well-dispersed hard/soft phase and confined size to meet the high energy requirements of advanced magnets in modern industry and information technology. Here, we report a novel bottom-up strategy with two-step thermal decomposition and reductive annealing process to synthesize Nd₂Fe₁₄B/α-Fe nanocomposites, in which effective control of the hard/soft magnetic phase size and proportion was achieved. It is worth noting that the composition, as well as phase distribution, can be readily tuned by changing the ratio between Nd-Fe-B-oxide and α-Fe. This work provides an effective approach to adjust the phase size and distribution for exchange-coupled, rare-earth nanomagnets, which can be fundamental for high energy magnets. PMID:25088826

  11. 7 CFR 29.3652 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.3652 Section 29.3652 Agriculture... INSPECTION Standards Grades § 29.3652 Scrap (S Group). A byproduct of stemmed and unstemmed tobacco. Scrap... stemmeries. Grades Grade name and specifications S Scrap. Loose, tangled, whole, or broken unstemmed...

  12. 7 CFR 29.3157 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.3157 Section 29.3157 Agriculture... INSPECTION Standards Grades § 29.3157 Scrap (S Group). A by-product of unstemmed and stemmed tobacco. Scrap... stemmeries. Grades Grade names and specifications S Scrap. Loose, tangled, whole, or broken unstemmed...

  13. 7 CFR 29.2441 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.2441 Section 29.2441 Agriculture... INSPECTION Standards Grades § 29.2441 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap... stemmeries. U.S. grade Grade name and specifications S Scrap. Tangled, whole, or broken unstemmed leaves,...

  14. 7 CFR 29.2666 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.2666 Section 29.2666 Agriculture... INSPECTION Standards Grades § 29.2666 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap... stemmeries. Grades Grade names and specifications S Scrap. Tangled, whole, or broken unstemmed leaves, or...

  15. 7 CFR 29.1169 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.1169 Section 29.1169 Agriculture... INSPECTION Standards Grades § 29.1169 Scrap (S Group). A byproduct of stemmed and unstemmed tobacco. Scrap... stemmeries. Grade, Grade Name and Specifications S—Scrap. Loose, whole, or broken unstemmed leaves; or...

  16. Magnetic forces and magnetized biomaterials provide dynamic flux information during bone regeneration.

    PubMed

    Russo, Alessandro; Bianchi, Michele; Sartori, Maria; Parrilli, Annapaola; Panseri, Silvia; Ortolani, Alessandro; Sandri, Monica; Boi, Marco; Salter, Donald M; Maltarello, Maria Cristina; Giavaresi, Gianluca; Fini, Milena; Dediu, Valentin; Tampieri, Anna; Marcacci, Maurilio

    2016-03-01

    The fascinating prospect to direct tissue regeneration by magnetic activation has been recently explored. In this study we investigate the possibility to boost bone regeneration in an experimental defect in rabbit femoral condyle by combining static magnetic fields and magnetic biomaterials. NdFeB permanent magnets are implanted close to biomimetic collagen/hydroxyapatite resorbable scaffolds magnetized according to two different protocols . Permanent magnet only or non-magnetic scaffolds are used as controls. Bone tissue regeneration is evaluated at 12 weeks from surgery from a histological, histomorphometric and biomechanical point of view. The reorganization of the magnetized collagen fibers under the effect of the static magnetic field generated by the permanent magnet produces a highly-peculiar bone pattern, with highly-interconnected trabeculae orthogonally oriented with respect to the magnetic field lines. In contrast, only partial defect healing is achieved within the control groups. We ascribe the peculiar bone regeneration to the transfer of micro-environmental information, mediated by collagen fibrils magnetized by magnetic nanoparticles, under the effect of the static magnetic field. These results open new perspectives on the possibility to improve implant fixation and control the morphology and maturity of regenerated bone providing "in site" forces by synergically combining static magnetic fields and biomaterials. PMID:26758898

  17. Separating aluminum from shredded automotive scrap

    NASA Astrophysics Data System (ADS)

    Lee, Ching-Hwa; Cheau, Tei-Chih; Chen, Sang-Teh

    1994-05-01

    The metals recovered from automotive scrap can provide important resources for industrial development. Thus, the construction of a new plant was undertaken to help recycle valuable metals from nonferrous auto scrap in Taiwan. The main purpose of this project was to establish an automated heavy medium separation technique to cull aluminum from automotive scrap, and thus to replace the labor-intensive hand-picking process. The design capacity of the resulting heavy medium separation plant is two tonnes per hour and the completion of this plant will reduce hand-picking labor by 80%.

  18. New avenues to efficient chemical synthesis of exchange coupled hard/soft nanocomposite magnet.

    PubMed

    Lee, Don Keun; Cha, Hyun Gil; Kim, Young Hwan; Kim, Chang Woo; Ji, Eun Sun; Kang, Young Soo

    2009-07-01

    Nd-Fe-B ultrafine amorphous alloy particles were prepared by reaction of metal ions with borohydride in aqueous solution. Monodispersed Fe nanoparticles were synthesized under an argon atmosphere via thermal decomposition of Fe(2+)-oleate2. Exchange coupled Nd2Fe14B/Fe nanocomposite magnets have been prepared by self-assembly using surfactant. The crystal structure of the synthesized nanoparticles was identified by using X-ray powder diffraction (XRD). The size and shape of nanoparticles were obtained by transmission electron microscope (TEM). Thermogravimetry using a microbalance with magnetic field gradient positioned below the sample was used for the measurement of a thermomagnetic analysis (TMA) curve showing the downward magnetic force versus temperature. PMID:19916473

  19. Note: Enhanced energy harvesting from low-frequency magnetic fields utilizing magneto-mechano-electric composite tuning-fork.

    PubMed

    Yang, Aichao; Li, Ping; Wen, Yumei; Yang, Chao; Wang, Decai; Zhang, Feng; Zhang, Jiajia

    2015-06-01

    A magnetic-field energy harvester using a low-frequency magneto-mechano-electric (MME) composite tuning-fork is proposed. This MME composite tuning-fork consists of a copper tuning fork with piezoelectric Pb(Zr(1-x)Ti(x))O3 (PZT) plates bonded near its fixed end and with NdFeB magnets attached at its free ends. Due to the resonance coupling between fork prongs, the MME composite tuning-fork owns strong vibration and high Q value. Experimental results show that the proposed magnetic-field energy harvester using the MME composite tuning-fork exhibits approximately 4 times larger maximum output voltage and 7.2 times higher maximum power than the conventional magnetic-field energy harvester using the MME composite cantilever. PMID:26133877

  20. Note: Enhanced energy harvesting from low-frequency magnetic fields utilizing magneto-mechano-electric composite tuning-fork

    NASA Astrophysics Data System (ADS)

    Yang, Aichao; Li, Ping; Wen, Yumei; Yang, Chao; Wang, Decai; Zhang, Feng; Zhang, Jiajia

    2015-06-01

    A magnetic-field energy harvester using a low-frequency magneto-mechano-electric (MME) composite tuning-fork is proposed. This MME composite tuning-fork consists of a copper tuning fork with piezoelectric Pb(Zr1-xTix)O3 (PZT) plates bonded near its fixed end and with NdFeB magnets attached at its free ends. Due to the resonance coupling between fork prongs, the MME composite tuning-fork owns strong vibration and high Q value. Experimental results show that the proposed magnetic-field energy harvester using the MME composite tuning-fork exhibits approximately 4 times larger maximum output voltage and 7.2 times higher maximum power than the conventional magnetic-field energy harvester using the MME composite cantilever.

  1. Ferrites and Different Winding Types in Permanent Magnet Synchronous Motor

    NASA Astrophysics Data System (ADS)

    Sekerák, Peter; Hrabovcová, Valéria; Pyrhönen, Juha; Kalamen, Lukáš; Rafajdus, Pavol; Onufer, Matúš

    2012-05-01

    This paper deals with design of permanent magnet synchronous machines with ferrites. The ferrites became popular due to their low cost and cost increasing of NdFeB. The progress in ferrite properties in the last decade allows the use of ferrites in high power applications. Three models of ferrite motors are presented. It is shown that also the type of stator winding and the shape of the slot opening have an important effect on the PMSM properties. The first motor has a distributed winding, the second motor has concentrated, non-overlapping winding and open stator slots. The third motor has a concentrated non-overlapping winding and semi - open slots. All models are designed for the same output power and they do not have the same dimensions. The paper shows how important the design of an electric machine is for excellent motor properties or better to say how the motor properties can be improved by an appropriate design.

  2. AIR EMISSIONS FROM SCRAP TIRE COMBUSTION

    EPA Science Inventory

    The report discusses air emissions from two types of scrap tire combustion: uncontrolled and controlled. Uncontrolled sources are open tire fires, which produce many unhealthful products of incomplete combustion and release them directly into the atmosphere. Controlled combustion...

  3. Monitoring fluid evolution in an Engineered Barrier System using NEO-magnets

    NASA Astrophysics Data System (ADS)

    Rigonat, N.; Butler, I. B.

    2015-12-01

    Long-term monitoring of the evolution of the engineered barrier system (EBS) of a Geological Disposal Facility (GDF) is important for establishing the safety case for deep disposal of the UK inventory of high level radioactive waste. With a view to developing techniques for remote fluid monitoring using magnetic properties, we have examined the correlation between the corrosion properties of NEO-magnets and related changes in the magnetic properties of the alloy with fluid chemistry and crystal-chemical changes of the Na-bentonite matrix. Batch experiments comprised fragments of NEO-magnets with deionised water, saline and alkaline solution both in the presence and absence of MX-80 bentonite, and were performed in sealed vessels for durations of up to 5 months at 70°C. This study combined PXRD, thermomagnetic and hysteresis analysis to demonstrate how progressive hydrogenation of the main magnetic phase led to a maximum loss of remanence and coercitivity and increasing Curie temperature in the samples reacted with deionised water with the samples reacted in saline and alkaline solutions showing smaller changes. Semi-quantitative analysis allowed comparison of the Curie temperatures with crystal-chemical parameters. This reveals a clear positive correlation of increasing lattice parameters a and c (and cell volume) with mean hydrogens per unit formula and the Curie temperature of the product NdFeB hydrides. Precipitation of Nd and Fe hydrides/oxyhydroxides is also demonstated by the PXRD data. A crucial role is played by the transformations occurring to the smectite matrix, in particular by the cation exchange in the interlayer, which causes precipitation of highly charged K- and Ca-smectites. This study demonstrates how NEO-magnets are capable of detecting water saturation in the EBS, and that the NdFeB corrosion properties are strongly controlled by the initial fluid composition and presence / absence of the bentonite matrix.

  4. Management options for recycling radioactive scrap metals

    SciTech Connect

    Dehmel, J.C.; MacKinney, J.; Bartlett, J.

    1997-02-01

    The feasibility and advantages of recycling radioactive scrap metals (RSM) have yet to be assessed, given the unique technical, regulatory, safety, and cost-benefit issues that have already been raised by a concerned recycling industry. As is known, this industry has been repeatedly involved with the accidental recycling of radioactive sources and, in some cases, with costly consequences. If recycling were deemed to be a viable option, it might have to be implemented with regulatory monitoring and controls. Its implementation may have to consider various and complex issues and address the requirements and concerns of distinctly different industries. There are three basic options for the recycling of such scraps. They are: (1) recycling through the existing network of metal-scrap dealers and brokers, (2) recycling directly and only with specific steelmills, or (3) recycling through regional processing centers. Under the first option, scrap dealers and brokers would receive material from RSM generators and determine at which steelmills such scraps would be recycled. For the second option, RSM generators would deal directly with selected steelmills under specific agreements. For the third option, generators would ship scraps only to regional centers for processing and shipment to participating steelmills. This paper addresses the potential advantages of each option, identifies the types of arrangements that would need to be secured among all parties, and attempts to assess the receptivity of the recycling industry to each option.

  5. Scrap tire management in the mid south region

    SciTech Connect

    Blumenthal, M.

    1996-08-01

    The Scrap Tire Management Council (STMC) is a North American tire manufacturer-sponsored advocacy organization, created to identify and promote environmentally and economically sound markets for scrap tires. This presentation gives a national overview of the scrap tire situation, and focuses on the Tennessee and Mid-south region. National generation rates and markets for scrap tires are discussed, and markets for scrap tires are described. The major markets identified are fuel, rubber products, and civil engineering applications. Three technologies that may have an impact on scrap tire recycling are discussed: pyrolysis, gasification, and devulcanization.

  6. Life on magnets: stem cell networking on micro-magnet arrays.

    PubMed

    Zablotskii, Vitalii; Dejneka, Alexandr; Kubinová, Šárka; Le-Roy, Damien; Dumas-Bouchiat, Frédéric; Givord, Dominique; Dempsey, Nora M; Syková, Eva

    2013-01-01

    Interactions between a micro-magnet array and living cells may guide the establishment of cell networks due to the cellular response to a magnetic field. To manipulate mesenchymal stem cells free of magnetic nanoparticles by a high magnetic field gradient, we used high quality micro-patterned NdFeB films around which the stray field's value and direction drastically change across the cell body. Such micro-magnet arrays coated with parylene produce high magnetic field gradients that affect the cells in two main ways: i) causing cell migration and adherence to a covered magnetic surface and ii) elongating the cells in the directions parallel to the edges of the micro-magnet. To explain these effects, three putative mechanisms that incorporate both physical and biological factors influencing the cells are suggested. It is shown that the static high magnetic field gradient generated by the micro-magnet arrays are capable of assisting cell migration to those areas with the strongest magnetic field gradient, thereby allowing the build up of tunable interconnected stem cell networks, which is an elegant route for tissue engineering and regenerative medicine. PMID:23936425

  7. 2. Elevated perspective of Scrap Platform, looking south. Delaware, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Elevated perspective of Scrap Platform, looking south. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  8. 3. Northeast wall of Scrap Bins with freight car. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Northeast wall of Scrap Bins with freight car. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  9. 1. Elevated view of Scrap Platform, looking southwest. Delaware, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Elevated view of Scrap Platform, looking southwest. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  10. Illinois scrap-tire management study

    SciTech Connect

    Wietting, N.E.

    1989-10-01

    Pursuant to the mandate under Public Act 85-1196 (HB 3389), the Illinois Department of Energy and Natural Resources initiated a study that reports on feasible methods for recycling of scrap motor vehicle tires which may be available to municipalities and counties. The study answers that mandate. It examines various methods for the recovery or reuse of motor vehicle tires. In addition, the study provides a detailed economic analysis of two alternative systems judged to be effective uses of scrap tires that can be implemented at this time. Finally, a discussion of policy issues is provided to assist the State of Illinois in determining which combination of uses and legislation would be an effective means of controlling the growing problem of scrap tires.

  11. Scrap tire derived fuel: Markets and issues

    SciTech Connect

    Serumgard, J.

    1997-12-01

    More than 250 million scrap tires are generated annually in the United States and their proper management continues to be a solid waste management concern. Sound markets for scrap tires are growing and are consuming an ever increasing percentage of annual generation, with market capacity reaching more than 75% of annual generation in 1996. Of the three major markets - fuel, civil engineering applications, and ground rubber markets - the use of tires as a fuel is by far the largest market. The major fuel users include cement kilns, pulp and paper mills, electrical generation facilities, and some industrial facilities. Current issues that may impact the tire fuel market include continued public concern over the use of tires as fuels, the new EPA PM 2.5 standard, possible additional Clean Air emissions standards, access to adequate supplies of scrap tires, quality of processed tire derived fuel, and the possibility of creating a commodity market through the development of ASTM TDF standards.

  12. Electroextraction of boron from boron carbide scrap

    SciTech Connect

    Jain, Ashish; Anthonysamy, S.; Ghosh, C.; Ravindran, T.R.; Divakar, R.; Mohandas, E.

    2013-10-15

    Studies were carried out to extract elemental boron from boron carbide scrap. The physicochemical nature of boron obtained through this process was examined by characterizing its chemical purity, specific surface area, size distribution of particles and X-ray crystallite size. The microstructural characteristics of the extracted boron powder were analyzed by using scanning electron microscopy and transmission electron microscopy. Raman spectroscopic examination of boron powder was also carried out to determine its crystalline form. Oxygen and carbon were found to be the major impurities in boron. Boron powder of purity ∼ 92 wt. % could be produced by the electroextraction process developed in this study. Optimized method could be used for the recovery of enriched boron ({sup 10}B > 20 at. %) from boron carbide scrap generated during the production of boron carbide. - Highlights: • Recovery of {sup 10}B from nuclear grade boron carbide scrap • Development of process flow sheet • Physicochemical characterization of electroextracted boron • Microscopic examination of electroextracted boron.

  13. Permanent magnet electron beam ion source/trap systems with bakeable magnets for improved operation conditions

    SciTech Connect

    Schmidt, M.; Zschornack, G.; Kentsch, U.; Ritter, E.

    2014-02-15

    The magnetic system of a Dresden electron beam ion source (EBIS) generating the necessary magnetic field with a new type of permanent magnet made of high energy density NdFeB-type material operable at temperatures above 100 °C has been investigated and tested. The employment of such kind of magnets provides simplified operation without the time-consuming installation and de-installation procedures of the magnets for the necessary baking of the ion source after commissioning and maintenance work. Furthermore, with the use of a new magnetization technique the geometrical filling factor of the magnetic Dresden EBIS design could be increased to a filling factor of 100% leading to an axial magnetic field strength of approximately 0.5 T exceeding the old design by 20%. Simulations using the finite element method software Field Precision and their results compared with measurements are presented as well. It could be shown that several baking cycles at temperatures higher than 100 °C did not change the magnetic properties of the setup.

  14. 7 CFR 29.6131 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.6131 Section 29.6131 Agriculture... INSPECTION Standards Grades § 29.6131 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap... stemmeries. U.S. grades Grade names and specifications S Loose, tangled, whole, or broken unstemmed...

  15. 49 CFR 173.218 - Fish meal or fish scrap.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 2 2011-10-01 2011-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized...

  16. 46 CFR 148.265 - Fish meal or fish scrap.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Fish meal or fish scrap. 148.265 Section 148.265... MATERIALS THAT REQUIRE SPECIAL HANDLING Special Requirements for Certain Materials § 148.265 Fish meal or fish scrap. (a) This part does not apply to fish meal or fish scrap that contains less than 5...

  17. 49 CFR 173.218 - Fish meal or fish scrap.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized...

  18. 46 CFR 148.265 - Fish meal or fish scrap.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Fish meal or fish scrap. 148.265 Section 148.265... MATERIALS THAT REQUIRE SPECIAL HANDLING Special Requirements for Certain Materials § 148.265 Fish meal or fish scrap. (a) This part does not apply to fish meal or fish scrap that contains less than 5...

  19. 46 CFR 148.265 - Fish meal or fish scrap.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Fish meal or fish scrap. 148.265 Section 148.265... MATERIALS THAT REQUIRE SPECIAL HANDLING Special Requirements for Certain Materials § 148.265 Fish meal or fish scrap. (a) This part does not apply to fish meal or fish scrap that contains less than 5...

  20. 46 CFR 148.265 - Fish meal or fish scrap.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Fish meal or fish scrap. 148.265 Section 148.265... MATERIALS THAT REQUIRE SPECIAL HANDLING Special Requirements for Certain Materials § 148.265 Fish meal or fish scrap. (a) This part does not apply to fish meal or fish scrap that contains less than 5...

  1. 49 CFR 173.218 - Fish meal or fish scrap.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 2 2013-10-01 2013-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized...

  2. 49 CFR 173.218 - Fish meal or fish scrap.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 2 2014-10-01 2014-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized...

  3. 49 CFR 173.218 - Fish meal or fish scrap.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 2 2012-10-01 2012-10-01 false Fish meal or fish scrap. 173.218 Section 173.218... Fish meal or fish scrap. (a) Except as provided in Column (7) of the HMT in § 172.101 of this subchapter, fish meal or fish scrap, containing at least 6%, but not more than 12% water, is authorized...

  4. Scrap pallets offer new fuel wood potential

    SciTech Connect

    Wallin, J.C.

    1980-06-01

    The possible use of scrap pallets as a fuelwood is discussed. Disposing of worn-out pallets is a major problem of pallet warehouses, and many save the cost of hauling and dumping the scrap pallet wood by selling it off as fuelwood. It is stated that this was found to be more profitable than chipping the pallets for use in papermaking, while customers only needed a circular saw to produce fuelwood. The article states that if pallet wood were used to replace fuel oil, the U.S. could reduce imports by 441,490,000 gallons annually.

  5. Broadening the markets for scrap tire rubber

    SciTech Connect

    Hilts, M.E.

    1996-01-01

    Only a couple years ago was the first time that the U.S. first recycled more scrap tires than it discarded. More experienced processors using improved technology and resourceful manufacturers continue to discover more uses of old tires. Soon, they`ll chip away at the 800 million tires stockpiled around the country, not just work to keep up with the waste tires generated each year. After years ago, asphalt roads and highways looked like the answer. This report profiles the utilization of scrap tires.

  6. Progress toward uranium scrap recycling via EBCHR

    SciTech Connect

    McKoon, R.H.

    1994-11-01

    A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6%-niobium (U-6Nb) alloy ingots has been demonstrated using virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented.

  7. Fabrication and integration of permanent magnet materials into MEMS transducers

    NASA Astrophysics Data System (ADS)

    Wang, Naigang

    Microscale permanent magnets (PM) are a key building block for magnetically based microelectromechanical systems (MEMS), such as sensors, actuators, and energy converters. However, the inability to concurrently achieve good magnetic properties and an integrated magnet fabrication process hinders the development of magnetic MEMS. To address this need, this dissertation develops methods for wafer-level microfabrication of thick (10--500+ microm), high-performance, permanent magnets using low-temperature (<180 °C) process steps. These methods and materials are then used to demonstrate fully batch-fabricated magnetic MEMS transducers. Two methods to fabricate micromagnets are developed: electroplating of Co-rich Co-Pt magnets into photoresist-defined molds and micro-packing of rare-earth magnetic powders to form wax-bonded magnets embedded in silicon. Patterned micromagnets with excellent magnetic properties and process-flow compatibility are demonstrated. Electroplated Co-Pt micromagnets with thickness up to 10 microm exhibit out-of-plane anisotropy with coercivities and energy products of 330 kA/m and 69 kJ/m3, respectively. Wax-bonded Nd-Fe-B micromagnets (500 x 500 x 320 microm3) exhibit a coercivity of 737 kA/m and a maximum energy product of 17 kJ/m3 with isotopic behavior. The wax-bonded powder magnets are then integrated into MEMS fabrication processes to batch-fabricate various electrodynamic transducer prototypes. A cantilever-type microtransducer achieves a 2.7 microm vertical deflection at a driving current of 5.5 mArms at 100 Hz. A piston-type transducer with elastomeric membrane obtains a 2.2 microm vertical displacement at a driving current of 670 mArms at 200 Hz. These devices demonstrate the integrability of wax-bonded Nd-Fe-B powder magnets into microscale electromechanical transducers. Electromechanical lumped element models are then developed for the piston-type electrodynamic actuators. The models enable prediction of the device performance as an

  8. [Mechanical studies on dental magnetic attachments].

    PubMed

    Ishikawa, S

    1993-03-01

    The purpose of this study is to investigate the force distribution when using magnetic attachments in removable partial denture. The experimental magnetic attachments used in this study consisted of Nd-Fe-B magnets covered with permendur yokes and permendur keepers. The magnetic parts were attached to the experimental plate which was made of a titanium plate and an acrylic resin base, while the keepers were attached to the abutment teeth. The retentive force was measured by pulling the experimental plate vertically and diagonally with a tensile testing machine. In addition, the three-dimensional stress distribution of the abutment was analyzed by the finite element method when the magnetic attachment was removed. The results were as follows: 1. The maximum retentive force of the plate was influenced by the total of the attractive force, while the minimum force was by the number and arrangement of the attachments. 2. In almost all cases, the magnetic attachments worked most effectively when their attractive force was the same for each other. 3. When the pulling force was vertically applied to the abutment, the maximum stress arose in the alveolar bone around the root tip, and, when the force was laterally applied, the maximum stress arose on the axis of the 1/3 upper portion of the root. PMID:8482913

  9. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect

    Griffin, T.P.; Johnston, J.E.

    1994-12-31

    The contract was conceived to establish the commercial capability of Catalytic Extraction Processing (CEP) to treat contaminated scrap metal in the DOE inventory. In so doing, Molten Metal Technology, Inc. (MMT), pursued the following objectives: demonstration of the recycling of ferrous and non-ferrous metals--to establish that radioactively contaminated scrap metal can be converted to high-grade, ferrous and non-ferrous alloys which can be reused by DOE or reintroduced into commerce; immobilize radionuclides--that CEP will concentrate the radionuclides in a dense vitreous phase, minimize secondary waste generation and stabilize and reduce waste volume; destroy hazardous organics--that CEP will convert hazardous organics to valuable industrial gases, which can be used as feed gases for chemical synthesis or as an energy source; recovery volatile heavy metals--that CEP`s off-gas treatment system will capture volatile heavy metals, such as mercury and lead; and establish that CEP is economical for processing contaminated scrap metal in the DOE inventory--that CEP is a more cost-effective and, complete treatment and recycling technology than competing technologies for processing contaminated scrap. The process and its performance are described.

  10. EMISSIONS FROM BURNING CABINET MAKING SCRAPS

    EPA Science Inventory

    The report gives results of an initial determination of differences in missions when burning ordinary cordwood compared to kitchen cabinet making scraps. he tests were performed in an instrumented woodstove testing laboratory on a stove that simulated units observed in use at a k...

  11. Vitrification for stability of scrap and residue

    SciTech Connect

    Forsberg, C.W.

    1996-05-01

    A conference breakout discussion was held on the subject of vitrification for stabilization of plutonium scrap and residue. This was one of four such sessions held within the vitrification workshop for participants to discuss specific subjects in further detail. The questions and issues were defined by the participants.

  12. Using magnetic levitation to distinguish atomic-level differences in chemical composition of polymers, and to monitor chemical reactions on solid supports.

    PubMed

    Mirica, Katherine A; Phillips, Scott T; Shevkoplyas, Sergey S; Whitesides, George M

    2008-12-31

    This communication describes a density-based method that uses magnetic levitation for monitoring solid-supported reactions and for distinguishing differences in chemical composition of polymers. The method is simple, rapid, and inexpensive and is similar to thin-layer chromatography (TLC; for solution-phase chemistry) in its potential for monitoring reactions in solid-phase chemistry. The technique involves levitating a sample of beads (taken from a reaction mixture) in a cuvette containing a paramagnetic solution (e.g., GdCl(3) dissolved in H(2)O) positioned between two NdFeB magnets. The vertical position at which the beads levitate corresponds to the density of the beads and correlates with the progress of a chemical reaction on a solid support. The method is particularly useful for monitoring the kinetics of reactions occurring on polymer beads. PMID:19063630

  13. A new method to determine magnetic properties of the unsaturated-magnetized rotor of a novel gyro

    NASA Astrophysics Data System (ADS)

    Li, Hai; Liu, Xiaowei; Dong, Changchun; Zhang, Haifeng

    2016-06-01

    A new method is proposed to determine magnetic properties of the unsaturated-magnetized, small and irregular shaped rotor of a novel gyro. The method is based on finite-element analysis and the measurements of the magnetic flux density distribution, determining magnetic parameters by comparing the magnetic flux intensity distribution differences between the modeling results under different parameters and the measured ones. Experiment on a N30 Grade NdFeB magnet shows that its residual magnetic flux density is 1.10±0.01 T, and coercive field strength is 801±3 kA/m, which are consistent with the given parameters of the material. The method was applied to determine the magnetic properties of the rotor of the gyro, and the magnetic properties acquired were used to predict the open-loop gyro precession frequency. The predicted precession frequency should be larger than 12.9 Hz, which is close to the experimental result 13.5 Hz. The result proves that the method is accurate in estimating the magnetic properties of the rotor of the gyro.

  14. Static magnetic field reduced exogenous oligonucleotide uptake by spermatozoa using magnetic nanoparticle gene delivery system

    NASA Astrophysics Data System (ADS)

    Katebi, Samira; Esmaeili, Abolghasem; Ghaedi, Kamran

    2016-03-01

    Spermatozoa could introduce exogenous oligonucleotides of interest to the oocyte. The most important reason of low efficiency of sperm mediated gene transfer (SMGT) is low uptake of exogenous DNA by spermatozoa. The aim of this study was to evaluate the effects of static magnetic field on exogenous oligonucleotide uptake of spermatozoa using magnetofection method. Magnetic nanoparticles (MNPs) associated with the labeled oligonucleotides were used to increase the efficiency of exogenous oligonucleotide uptake by rooster spermatozoa. We used high-field/high-gradient magnet (NdFeB) to enhance and accelerate exogenous DNA sedimentation at the spermatozoa surface. Flow cytometry analysis was performed to measure viability and percentage of exogenous oligonucleotide uptake by sperm. Flow cytometry analysis showed a significant increase in exogenous oligonucleotide uptake by rooster spermatozoa (P<0.001) when spermatozoa were incubated in exogenous oligonucleotide solution and MNPs. However, by applying static magnetic field during magnetofection method, a significant decrease in exogenous oligonucleotide uptake was observed (P<0.05). Findings of this study showed that MNPs were effective to increase exogenous oligonucleotide uptake by rooster spermatozoa; however unlike others studies, static magnetic field, was not only ineffective to enhance exogenous oligonucleotide uptake by rooster spermatozoa but also led to reduction in efficiency of magnetic nanoparticles in gene transfer.

  15. Brain Tumor Targeting of Magnetic Nanoparticles for Potential Drug Delivery: Effect of Administration Route and Magnetic Field Topography

    PubMed Central

    Chertok, Beata; David, Allan E.; Yang, Victor C.

    2011-01-01

    Our previous studies demonstrated feasibility of magnetically-mediated retention of iron-oxide nanoparticles in brain tumors after intravascular administration. The purpose of this study was to elucidate strategies for further improvement of this promising approach. In particular, we explored administration of the nanoparticles via a non-occluded carotid artery as a way to increase the passive exposure of tumor vasculature to nanoparticles for subsequent magnetic entrapment. However, aggregation of nanoparticles in the afferent vasculature interfered with tumor targeting. The magnetic setup employed in our experiments was found to generate a relatively uniform magnetic flux density over a broad range, exposing the region of the afferent vasculature to high magnetic force. To overcome this problem, the magnetic setup was modified with a 9-mm diameter cylindrical NdFeB magnet to exhibit steeper magnetic field topography. Six-fold reduction of the magnetic force at the injection site, achieved with this modification, alleviated the aggregation problem under the conditions of intact carotid blood flow. Using this setup, carotid administration was found to present 1.8-fold increase in nanoparticle accumulation in glioma compared to the intravenous route at 350 mT. This increase was found to be in reasonable agreement with the theoretically estimated 1.9-fold advantage of carotid administration, Rd. The developed approach is expected to present an even greater advantage when applied to drug-loaded nanoparticles exhibiting higher values of Rd. PMID:21763736

  16. Magnetic microrheometer for in situ characterization of coating viscosity.

    PubMed

    Song, Jin-Oh; Henry, Robert M; Jacobs, Ryan M; Francis, Lorraine F

    2010-09-01

    A magnetic microrheometer has been designed to characterize the local viscosity of liquid-applied coatings in situ during solidification. The apparatus includes NdFeB magnets mounted on computer-controlled micropositioners for the manipulation of ∼1 μm diameter superparamagnetic particles in the coating. Magnetic field gradients at 20-70 T/m are generated by changing magnet size and the gap distance between the magnets. A specimen stage located between two magnets is outfitted with a heater and channels to control process conditions (temperature and air flow), and a digital optical microscope lens above the stage is used to monitor the probe particle position. Validation studies with glycerol and polyimide precursor solution showed that microrheometry results match traditional bulk rheometry within an error of 5%. The viscosities of polyvinyl alcohol (PVA) solution and polyimide precursor solution coatings were measured at different shear rates (0.01-5 s(-1)) by adjusting the magnetic field gradient. The effect of proximity to the substrate on the particle motion was characterized and compared with theoretical predictions. The magnetic microrheometer was used to characterize the time-viscosity profile of PVA coatings during drying at several temperatures. The viscosity range measured by the apparatus was 0.1-20 Pa s during drying of coatings at temperatures between room temperature and 80 °C. PMID:20886990

  17. Investigation of hard magnetic silicone elastomer thin films

    NASA Astrophysics Data System (ADS)

    Yao, Zhongmei; Fang, Ji; Chen, Jackie C.; Wang, Weisong

    2003-01-01

    The hard magnetic materials with a high remnant magnetic moment, Mr, have the unique advantages that can achieve bi-directional (push-pull) movement in an external magnetic field. This paper presents the results on fabrication and testing of the novel hard magnetic silicone elastomer thin films. The micro-size hard ferrite powder, NdFeB powder and different silicone elastomers have been used to fabricate the various large elongation hard magnetic thin films. The uniform thin films range from 40 μm to 216 μm and they are successfully fabricated. Three different fabrication processing have been investigated and the mechanical properties, like Young"s modulus and deflection force, have been evaluated. The simulation results with ANSYS match the experimental data. In comparison to electrostatic or piezoelectric actuation, the magnetic actuation can provide stronger forces and larger deflections. The large elongation hard magnetic thin film provides an excellent diaphragm material, which plays an important role in the micro pump or valve. This film movement has been tested in the external magnetic field, and proved to have large deflections and high performances.

  18. Magnetic microrheometer for in situ characterization of coating viscosity

    NASA Astrophysics Data System (ADS)

    Song, Jin-Oh; Henry, Robert M.; Jacobs, Ryan M.; Francis, Lorraine F.

    2010-09-01

    A magnetic microrheometer has been designed to characterize the local viscosity of liquid-applied coatings in situ during solidification. The apparatus includes NdFeB magnets mounted on computer-controlled micropositioners for the manipulation of ˜1 μm diameter superparamagnetic particles in the coating. Magnetic field gradients at 20-70 T/m are generated by changing magnet size and the gap distance between the magnets. A specimen stage located between two magnets is outfitted with a heater and channels to control process conditions (temperature and air flow), and a digital optical microscope lens above the stage is used to monitor the probe particle position. Validation studies with glycerol and polyimide precursor solution showed that microrheometry results match traditional bulk rheometry within an error of 5%. The viscosities of polyvinyl alcohol (PVA) solution and polyimide precursor solution coatings were measured at different shear rates (0.01-5 s-1) by adjusting the magnetic field gradient. The effect of proximity to the substrate on the particle motion was characterized and compared with theoretical predictions. The magnetic microrheometer was used to characterize the time-viscosity profile of PVA coatings during drying at several temperatures. The viscosity range measured by the apparatus was 0.1-20 Pa s during drying of coatings at temperatures between room temperature and 80 °C.

  19. Autogenous grinding for bath scraps recycling

    SciTech Connect

    Pinoncely, A.; Podda, P.

    1996-10-01

    In the early 80`s, FCB designed an original process for the recycling of bath scraps in Aluminum smelters, using a single stage fully air-swept autogenous mill. Since then, the 9 industrial references confirmed and even exceeded the expectation in terms of dust-free and easy to run operation, high recovery ratio of bath among the metallic scraps, and low maintenance cost. Problems encountered on conventional processes belong to the old days, and new projects tend to give an increasing importance to classification and storage of crushed products, autogenous grinding being already recognized as the most suitable, simple and reliable process route. The present paper describes this original process and draws up the overall performances of ten years of experience.

  20. Evaluation of radioactive scrap metal recycling

    SciTech Connect

    Nieves, L.A.; Chen, S.Y.; Kohout, E.J.; Nabelssi, B.; Tilbrook, R.W.; Wilson, S.E.

    1995-12-01

    This report evaluates the human health risks and environmental and socio-political impacts of options for recycling radioactive scrap metal (RSM) or disposing of and replacing it. Argonne National Laboratory (ANL) is assisting the US Department of Energy (DOE), Office of Environmental Restoration and Waste Management, Oak Ridge Programs Division, in assessing the implications of RSM management alternatives. This study is intended to support the DOE contribution to a study of metal recycling being conducted by the Task Group on Recycling and Reuse of the Organization for Economic Cooperation and Development. The focus is on evaluating the justification for the practice of recycling RSM, and the case of iron and steel scrap is used as an example in assessing the impacts. To conduct the evaluation, a considerable set of data was compiled and developed. Much of this information is included in this document to provide a source book of information.

  1. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, J.W.

    1995-04-11

    A process is described for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to expose additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal. 2 figures.

  2. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, James W.

    1995-01-01

    A process for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to expose additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal.

  3. Process for removing cadmium from scrap metal

    DOEpatents

    Kronberg, J.W.

    1994-01-01

    A process for the recovery of a metal, in particular, cadmium contained in scrap, in a stable form. The process comprises the steps of mixing the cadmium-containing scrap with an ammonium carbonate solution, preferably at least a stoichiometric amount of ammonium carbonate, and/or free ammonia, and an oxidizing agent to form a first mixture so that the cadmium will react with the ammonium carbonate to form a water-soluble ammine complex; evaporating the first mixture so that ammine complex dissociates from the first mixture leaving carbonate ions to react with the cadmium and form a second mixture that includes cadmium carbonate; optionally adding water to the second mixture to form a third mixture; adjusting the pH of the third mixture to the acid range whereby the cadmium carbonate will dissolve; and adding at least a stoichiometric amount of sulfide, preferably in the form of hydrogen sulfide or an aqueous ammonium sulfide solution, to the third mixture to precipitate cadmium sulfide. This mixture of sulfide is then preferably digested by heating to facilitate precipitation of large particles of cadmium sulfide. The scrap may be divided by shredding or breaking up to exposure additional surface area. Finally, the precipitated cadmium sulfide can be mixed with glass formers and vitrified for permanent disposal.

  4. Measurement, sorting and tuning of LCLS undulator magnets

    NASA Astrophysics Data System (ADS)

    Vasserman, Isaac; Sasaki, Shigemi; Dejus, Roger; Moog, Elizabeth; Trakhtenberg, Emil; Vinokurov, Nikolai

    2002-05-01

    Currently, a Linac Coherent Light Source (LCLS) prototype undulator is under construction. The prototype is a 3.4-m-long hybrid-type undulator with fixed gap of 6 mm. The period length is 30 mm and the number of poles is 226. For this undulator, 450 NdFeB magnet blocks are used. This project does not have demanding requirements for multipole component errors, but the field strength at x=0 should be as precise as possible to provide proper particle steering and phase errors. The first set of magnetic blocks has been measured. The strength and direction of magnetization of the magnet blocks are measured using a Helmholtz coil system. In addition to this, Hall probe measurements are performed for magnet blocks while they are mounted in a specially designed cassette with vanadium-permendur poles. The magnet blocks will be sorted using these data to minimize errors. Computer simulations show that magnets may be sorted in decreasing strengths with little or no additional tuning of the undulators.

  5. Ferrous scrap preheating system: Phase 3, Final report

    SciTech Connect

    1996-05-13

    Utilizing electric arc smelters for making steel has allowed many smaller manufacturers to compete with large integrated mills. The electric arc furnace melts scrap to produce steel. The subject of this report is a Scrap Preheater that heats and cleans the arc furnace scrap using its own low cost natural gas energy supply. Scrap preheating can increase the capacity of a given arc furnace and reduce the operating costs. In addition it reduces the air emissions and allows utilization of lower cost scrap. The program was divided into three phases and was to culminate with an operating prototype at a demonstration host site steel mill. A host site agreement was executed and critical components were tested. The prototype scrap preheater was completely designed. It was sized to preheat 30 tons of scrap in a scrap bucket in 30 minutes. Energy is supplied by a rich fume reactor that completely oxidizes organics from the scrap and auxiliary natural gas. There were several delays and changes in the project that resulted in the host site requesting to withdraw from the program. Extensive efforts were made to secure a replacement host site. However, when another host could not be found, the project was terminated.

  6. Effect of the repulsive force in the HTSC-permanent magnet hybrid bearing system

    NASA Astrophysics Data System (ADS)

    Ohashi, S.; Kobayashi, S.

    2009-10-01

    Magnetic levitation using the pinning force of the YBaCuO high- Tc bulk superconductor (HTSC) materials has an advantage to achieve stable levitation without control. To increase levitation force, the HTSC-permanent magnet hybrid magnetic bearing system is introduced. A circular shaped three phase Nd-Fe-B permanent magnet is installed on the rotor, and HTSC bulk superconductor is set on the stator. The additional permanent magnet is installed under the HTSC. Repulsive force of the permanent magnet is used for levitation, and pinning force between the HTSC and permanent magnet is used for guidance force of the bearing. In this system, relationship between permanent magnet and the HTSC is important. When repulsive force of the permanent magnet is large, pinning force of superconductor is used to keep the rotor position. As a result, stability for the lateral direction is decreased with hybrid system. For levitation force, effect of the hybrid system is not observed with column HTSC. Compared with the ring HTSC results, the following thing is considered. Because there is no space that flux of one permanent magnet acts on the other one with the column HTSC configuration, interaction between two permanent magnets becomes small.

  7. Magnetic gauge for free surface velocities due to rock blasts

    NASA Astrophysics Data System (ADS)

    Ashuach, Yecheskel; Gissis, Itai; Avinadav, Chen

    2013-06-01

    We developed a simple magnetic gauge for measuring free surface velocities of rock materials in the range of 0.1-20 m/s. The gauge consists of two elements: a NdFeB magnet and a pick-up coil. The coil is attached to the free surface at the point of interest. The magnet is placed a few centimeters away from the coil on its central axis, intact from the rock. Rock surface movement due to blast loading induces current in the coil due to change of the magnetic flux. The coil velocity is deduced from the measured current using a computational code. The gauge was tested and validated in a set of free-falling experiments. We present velocity measurements from various blast experiments in limestone and reinforced concrete, using both the magnetic gauge and a Doppler interferometer. The results obtained from the two measurement techniques were in good agreement during a few milliseconds. The magnetic gauge is cheap and very simple to operate, and therefore favorable for mapping the velocity distribution at multiple points of interest on the surface.

  8. Thin-film permanent magnets for integrated electromagnetic components

    NASA Astrophysics Data System (ADS)

    Cadieu, F. J.

    1992-06-01

    Methods were developed under this program that allow the deposition and photo-patterning of relatively thick (up to 100 microns) high-energy product (15-25 MgOe) highly oriented films of Sm-Co based permanent magnet materials onto various substrate materials, including GaAs and sapphire. The deposition process allows the magnetization to be in any direction desired in the plane of the film. The films have a Curie point of 700 C and are stable. NdFeB films, with magnetization perpendicular to the plane of the film, were also deposited. Methods developed included: Direct crystallization, in the presence of a magnetic field, of the sputtered materials onto heated substrates; the use of an Aluminum oxide boundary layer to promote adhesion and allow the growth of thick films; and the use of Ar and Xe as a sputtering gas to thermalize the sputtered atoms. Magnets such as those developed under this contract are a significant advance towards providing thin-film bias magnets for planar nonreciprocal microwave devices such as circulators and isolators.

  9. Alternatives to Rare Earth Permanent Magnets for Energy Harvesting Applications

    NASA Astrophysics Data System (ADS)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    Direct-drive permanent magnet generators (DDPMGs) offer increased reliability and efficiency over the more commonly used geared doubly-fed induction generator, yet are only employed in less than 1 percent of utility scale wind turbines in the U.S. One major barrier to increased deployment of DDPMGs in the U.S. wind industry is NdFeB permanent magnets (PMs), which contain critical rare earth elements Nd and Dy. To allow for the use of rare earth free PMs, the magnetic loading, defined as the average magnetic flux density over the rotor surface, must be maintained. Halbach cylinders are employed in 3.5kW Halbach PMGs (HPMGs) of varying slot-to-pole ratio to concentrate the magnetic flux output by a lower energy density PM over the rotor surface. We found that for high pole and slot number, the increase in magnetic loading is sufficient to allow for the use of strontium iron oxide hard ferrite PMs and achieved rated performance. Joule losses in the stator windings were found to increase for the hard ferrite PMs due to increased inductance in the stator windings. However, for scaling of the HPMG designs to 3MW, rated performance and high efficiency were achieved, demonstrating the potential for elimination for rare earth PMs in commercial scale wind turbines. This work was supported by the National Science Foundation under Grant No. 1069283 and a Barbara and James Palmer Endowment at Iowa State University.

  10. MAGNETIC STRUCTURE AND MAGNETIC IMAGING OF RE{sub 2}Fe{sub 14}B (RE=Nd,Pr) PERMANENT MAGNETS

    SciTech Connect

    ZHU,Y.; VOLKOV,V.V.

    2000-04-20

    This chapter aims to review the magnetic structures observed in the RE{sub 2}Fe{sub 14}B (RE = Nd, Pr) system using various TEM magnetic imaging techniques. The authors focus on studies of die-upset Nd-based permanent magnets conducted mainly at Brookhaven National Laboratory in the past several years. Investigations on Nd-Fe-B sintered magnets and single crystals, as well as Pr-Fe-B die-upset magnets also will be covered. In Sec.2 and Sec.3 they review the microstructure, including grain alignment and secondary phases of the materials, and grain boundary structure and composition of the intergranular phase. Sec.4 is devoted to the domain structure, such as the width of domain and domain wall and domain-wall energy. Monte Carlo simulation of the effects of demagnetization fields will be presented in Sec.5. In-situ experiments on the dynamic behavior of domain reorientation as a function of temperature, pinning, grain boundary nucleation related to coercivity under various fields are described in Sec.6. Finally, in Sec.7 the correlation between microstructure and properties are discussed.

  11. Economic feasibility of radioactive scrap steel recycling

    SciTech Connect

    Balhiser, R.; Rosholt, D.; Nichols, F.

    1995-12-31

    The goal of MSE`s Radioactive Scrap Steel (RSS) Recycle Program is to develop practical methods for recycling RSS into useful product. This paper provides interim information about ongoing feasibility investigations that are scheduled for completion by September 1995. The project approach, major issues, and cost projections are outlined. Current information indicates that a cost effective RSS Recycling Facility can be designed, built, and in operation by 1999. The RSS team believes that high quality steel plate can be made from RSS at a conversion cost of $1500 per ton or less.

  12. 91. VIEW NORTHWEST OF SCRAP HOUSE AND CAST HOUSE, BUILDINGS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    91. VIEW NORTHWEST OF SCRAP HOUSE AND CAST HOUSE, BUILDINGS 101 AND 72; BUILDING 101 IN THE CENTER OF THE PHOTOGRAPH HOUSED SCRAP METAL CLEANING AND PROCESSING FACILITIES; BUILDING 72 AT RIGHT CENTER HOUSED MELTING FURNACES AND CONTINUOUS CASTING MACHINERY - Scovill Brass Works, 59 Mill Street, Waterbury, New Haven County, CT

  13. Replacement and Original Magnet Engineering Options (ROMEOs): A European Seventh Framework Project to Develop Advanced Permanent Magnets Without, or with Reduced Use of, Critical Raw Materials

    NASA Astrophysics Data System (ADS)

    Mcguiness, P.; Akdogan, O.; Asali, A.; Bance, S.; Bittner, F.; Coey, J. M. D.; Dempsey, N. M.; Fidler, J.; Givord, D.; Gutfleisch, O.; Katter, M.; Le Roy, D.; Sanvito, S.; Schrefl, T.; Schultz, L.; Schwöbl, C.; Soderžnik, M.; Šturm, S.; Tozman, P.; Üstüner, K.; Venkatesan, M.; Woodcock, T. G.; Žagar, K.; Kobe, S.

    2015-06-01

    The rare-earth crisis, which peaked in the summer of 2011 with the prices of both light and heavy rare earths soaring to unprecedented levels, brought about the widespread realization that the long-term availability and price stability of rare earths could not be guaranteed. This triggered a rapid response from manufacturers involved in rare earths, as well as governments and national and international funding agencies. In the case of rare-earth-containing permanent magnets, three possibilities were given quick and serious consideration: (I) increased recycling of devices containing rare earths; (II) the search for new, mineable, rare-earth resources beyond those in China; and (III) the development of high-energy-product permanent magnets with little or no rare-earth content used in their manufacture. The Replacement and Original Magnet Engineering Options (ROMEO) project addresses the latter challenge using a two-pronged approach. With its basis on work packages that include materials modeling and advanced characterization, the ROMEO project is an attempt to develop a new class of novel permanent magnets that are free of rare earths. Furthermore, the project aims to minimize rare-earth content, particularly heavy-rare-earth (HRE) content, as much as possible in Nd-Fe-B-type magnets. Success has been achieved on both fronts. In terms of new, rare-earth-free magnets, a Heusler alloy database of 236,945 compounds has been narrowed down to approximately 20 new compounds. Of these compounds, Co2MnTi is expected to be a ferromagnet with a high Curie temperature and a high magnetic moment. Regarding the reduction in the amount of rare earths, and more specifically HREs, major progress is seen in electrophoretic deposition as a method for accurately positioning the HRE on the surface prior to its diffusion into the microstructure. This locally increases the coercivity of the rather small Nd-Fe-B-type magnet, thereby substantially reducing the dependence on the HREs Dy and

  14. High temperature superconducting axial field magnetic coupler: realization and test

    NASA Astrophysics Data System (ADS)

    Belguerras, L.; Mezani, S.; Lubin, T.; Lévêque, J.; Rezzoug, A.

    2015-09-01

    Contactless torque transmission through a large airgap is required in some industrial applications in which hermetic isolation is necessary. This torque transmission usually uses magnetic couplers, whose dimension strongly depends on the airgap flux density. The use of high temperature superconducting (HTS) coils to create a strong magnetic field may constitute a solution to reduce the size of the coupler. It is also possible to use this coupler to replace a torque tube in transmitting the torque produced by a HTS motor to its load. This paper presents the detailed construction and tests of an axial field HTS magnetic coupler. Pancake coils have been manufactured from BSCCO tape and used in one rotor of the coupler. The second rotor is mainly composed of NdFeB permanent magnets. Several tests have been carried out showing that the constructed coupler is working properly. A 3D finite element (FE) model of the studied coupler has been developed. Airgap magnetic field and torque measurements have been carried out and compared to the FE results. It has been shown that the measured and the computed quantities are in satisfactory agreement.

  15. Measuring densities of solids and liquids using magnetic levitation: fundamentals.

    PubMed

    Mirica, Katherine A; Shevkoplyas, Sergey S; Phillips, Scott T; Gupta, Malancha; Whitesides, George M

    2009-07-29

    This paper describes an analytical system that uses magnetic levitation to measure densities of solids and water-immiscible organic liquids with accuracies ranging from +/-0.0002 to +/-0.02 g/cm(3), depending on the type of experiment. The technique is compatible with densities of 0.8-3 g/cm(3) and is applicable to samples with volumes of 1 pL to 1 mL; the samples can be either spherical or irregular in shape. The method employs two permanent NdFeB magnets positioned with like poles facing one another--with the axis between the poles aligned with the gravitational field--and a container filled with paramagnetic medium (e.g., MnCl(2) dissolved in water) placed between these magnets. Density measurements are obtained by placing the sample into the container and measuring the position of the sample relative to the bottom magnet. The balance of magnetic and gravitational forces determines the vertical position of the sample within the device; knowing this position makes it possible to calculate the density of the sample. PMID:19621960

  16. Dense arrays of cobalt nanorods as rare-earth free permanent magnets.

    PubMed

    Anagnostopoulou, E; Grindi, B; Lacroix, L-M; Ott, F; Panagiotopoulos, I; Viau, G

    2016-02-11

    We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m(-3). The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This allowed a quantitative assessment of the (BH)max values. The highest (BH)max of 165 kJ m(-3) was obtained for a sample combining a high magnetic volume fraction and a very large M(H) loop squareness. This study shows that this bottom-up approach is very promising to get new hard magnetic materials that can compete in the permanent magnet panorama and fill the gap between the ferrites and the NdFeB magnets. PMID:26817959

  17. A Model for Scrap Melting in Steel Converter

    NASA Astrophysics Data System (ADS)

    Kruskopf, Ari

    2015-03-01

    A process model for basic oxygen furnace is in development. The full model will include a 2-D axisymmetric turbulent flow model for iron melt, a steel scrap melting model, and a chemical reaction model. A theoretical basis for scrap melting model is introduced in this paper and an in-house implementation of the model is tested in this article independently from the other parts of the full process model. The model calculates a melting curve for the scrap piece and the heat and carbon mass exchange between the melt and the scrap. A temperature and carbon concentration-dependent material data are used for heat capacity, thermal conductivity, and diffusion coefficient. The equations are discretized into a moving grid, which is uncommon in literature in the context of scrap melting. A good agreement is found between the modeling results and experiments from literature. Also a heat transfer correlation for dimensionless Nusselt number is determined using the numerical results.

  18. Scrap-tire consumption in New England and New Jersey

    SciTech Connect

    Barad, A.

    1991-02-01

    The disposal of scrap tires is one facet of the current solid waste dilemma that is currently receiving an increasing amount of attention in the northeast. Above-ground disposal in tire stockpiles has become a common phenomenon. One way to avoid continued stockpiling of scrap tires, and to reduce the number and size of existing piles, is to find ways to consume the tires. The economics of scrap tire consumption in the region has not yet been examined in great detail. The main goal of the paper is to describe the current pattern of scrap tire use and disposal in New England and New Jersey, and the changes expected in the near future. In the course of this description, various economic, regulatory and other factors emerge as significant forces shaping the consumption and disposal pattern. The concluding sections of the paper highlight some of these factors and identify policy options available to increase scrap tire consumption in the region.

  19. Development of two-stage solidification technology for implementing micro structures with liquid magnetic polymer and solid magnetic anisotropic polymer

    NASA Astrophysics Data System (ADS)

    Hsu, Fu-Ming; Fang, Weileun

    2014-09-01

    This study presents two-stage solidification technology for fabricating micromagnetic polymer composite (MPC, polymer with magnetic particles) structures. In this process, ultra-violet (UV)-light polymer curing is used for the first stage of MPC solidification. The surface of the MPC structure is solidified in this step. Moreover, thermal polymer curing is employed for the second stage of MPC solidification. The second stage of curing was mainly for the body solidification of the MPC. The distribution of magnetic particles in MPC can be specified by applying a magnetic field during the second solidification process. Based on the presented process technologies, microstructures with liquid MPC (NdFeB particles of different wt% in liquid polymer), isotropic solid MPC and anisotropic solid MPC have been demonstrated. Microdevices with liquid MPC embedded in solid micro balls and thin layers are also demonstrated. Various tests are performed to characterize the magnetic properties of the fabricated micro MPC structures. Measurements show that the fabricated solid MPC has reasonable coercivity, as compared with bulk materials. However, the remanence and the saturation magnetization still need to be improved.

  20. Sulfur dioxide leaching of spent zinc-carbon-battery scrap

    NASA Astrophysics Data System (ADS)

    Avraamides, J.; Senanayake, G.; Clegg, R.

    Zinc-carbon batteries, which contain around 20% zinc, 35% manganese oxides and 10% steel, are currently disposed after use as land fill or reprocessed to recover metals or oxides. Crushed material is subjected to magnetic separation followed by hydrometallurgical treatment of the non-magnetic material to recover zinc metal and manganese oxides. The leaching with 2 M sulfuric acid in the presence of hydrogen peroxide recovers 93% Zn and 82% Mn at 25 °C. Alkaline leaching with 6 M NaOH recovers 80% zinc. The present study shows that over 90% zinc and manganese can be leached in 20-30 min at 30 °C using 0.1-1.0 M sulfuric acid in the presence of sulfur dioxide. The iron extraction is sensitive to both acid concentration and sulfur dioxide flow rate. The effect of reagent concentration and particle size on the extraction of zinc, manganese and iron are reported. It is shown that the iron and manganese leaching follow a shrinking core kinetic model due to the formation of insoluble metal salts/oxides on the solid surface. This is supported by (i) the decrease in iron and manganese extraction from synthetic Fe(III)-Mn(IV)-Zn(II) oxide mixtures with increase in acid concentration from 1 M to 2 M, and (ii) the low iron dissolution and re-precipitation of dissolved manganese and zinc during prolonged leaching of battery scrap with low sulfur dioxide.

  1. Economic feasibility of recycling radioactive scrap steel

    SciTech Connect

    Balhiser, B.C.; Rosholt, D.L.; Nichols, F.A.

    1995-12-31

    Radioactive scrap metal has traditionally been disposed of by burial in low-level waste repositories, an option that will become increasingly unattractive if burial costs rise as projected. This paper will examine recycling opportunities that may arise from two divergent economic trends: (1) escalating burial costs, and (2) historically flat product costs from state-of-the-art metal recycle operations. Emphasis will be placed on recycling the radioactive scrap steel (RSS) that will arise from D&D of Government and commercial nuclear facilities in the western United States. An effort is underway to compare processes for recycling RSS at least cost to the generator, least impact to the environment, and minimum worker exposure to radionuclide hazards. An experienced industry team with expertise in radioactive metals recycling, commercial steel recycling, and state-of-the-art metal recycle facilities design has been assembled under subcontract for this purpose. Methods for evaluating process options to arrive at an optimized solution will be discussed in the paper. An analysis of burial versus recycle costs for RSS will also be presented.

  2. Smart damper using the combination of magnetic friction and pre-compressed rubber springs

    NASA Astrophysics Data System (ADS)

    Choi, Eunsoo; Choi, Gyuchan; Kim, Hong-Taek; Youn, Heejung

    2015-09-01

    This paper proposes a new concept of a smart damper using the combination of magnetic friction and rubber springs. The magnet provides energy dissipation, and the rubber springs with precompression contribute to increasing the recentering capacity of the damper. To verify their performance, dynamic tests of magnet frictional dampers and precompressed rubber springs were conducted. For this purpose, hexahedron neodymium (NdFeB) magnets and polyurethane rubber cylinders were used. In the dynamic tests, the loading frequency was varied from 0.1 to 2.0 Hz. The magnets showed almost perfect rectangular behavior in the force-deformation curve, and the frictional coefficient of the magnets was estimated through averaging and regression. The rubber springs were tested with and without precompression. The rubber springs showed different loading path from the second cycle and residual deformation that was not recovered immediately. The rubber springs showed greater rigid force with increasing precompression. Finally, this paper discusses the combination of rigid-elastic behavior and friction to generate 'flag-shaped' behavior for a smart damper and suggests how to combine magnets and rubber springs to obtain flag-shaped behavior. The performance of the magnets and precompressed rubber springs was verified through analytical models.

  3. Characteristic Analysis and Trial Manufacture of Permanent-Magnetic Type Linear Generator

    NASA Astrophysics Data System (ADS)

    Takahara, Kenji; Ohsaki, Shingo; Itoh, Yuzo; Ohyama, Kazuhiro; Kawaguchi, Hideki

    This paper describes design and trial manufacture of the linear generator, which can convert any mechanical vibration of an automobile to electric energy. A mover, which includes permanent magnets, is linearly driven through a stator, by vibrations. Nd Fe-B magnets in the mover are placed as same magnetic poles face mutually, in order to make the change of magnetic flux in the coils of the stator. The coils are placed in the stator with same intervals of magnets. The coils are wound for the reverse to the next coil and they are connected series all. A magnetic material case covers the stator makes the magnetic flax is extended through the case and decrease canceling the flux in the coils of the stator. Numerical simulations calculated distribution of the magnetic field, electromotive force and driven power of the mover in order to determine the size of the linear generator. The linear generator and an experimental apparatus were produced on the basis of the simulation, and its performance was tested by experiments. The produced linear generator was confirmed to be useful as an onboard auxiliary power supply.

  4. Paramagnetic ionic liquids for measurements of density using magnetic levitation.

    PubMed

    Bwambok, David K; Thuo, Martin M; Atkinson, Manza B J; Mirica, Katherine A; Shapiro, Nathan D; Whitesides, George M

    2013-09-01

    Paramagnetic ionic liquids (PILs) provide new capabilities to measurements of density using magnetic levitation (MagLev). In a typical measurement, a diamagnetic object of unknown density is placed in a container containing a PIL. The container is placed between two magnets (typically NdFeB, oriented with like poles facing). The density of the diamagnetic object can be determined by measuring its position in the magnetic field along the vertical axis (levitation height, h), either as an absolute value or relative to internal standards of known density. For density measurements by MagLev, PILs have three advantages over solutions of paramagnetic salts in aqueous or organic solutions: (i) negligible vapor pressures; (ii) low melting points; (iii) high thermal stabilities. In addition, the densities, magnetic susceptibilities, glass transition temperatures, thermal decomposition temperatures, viscosities, and hydrophobicities of PILs can be tuned over broad ranges by choosing the cation-anion pair. The low melting points and high thermal stabilities of PILs provide large liquidus windows for density measurements. This paper demonstrates applications and advantages of PILs in density-based analyses using MagLev. PMID:23972068

  5. MAGNETIC IMAGING OF NANOCOMPOSITE MAGNETS

    SciTech Connect

    VOLKOV,V.V.ZHU,Y.

    2003-08-03

    . The fraction of large particles (of size 250 nm) is less then 57% of total amount of particles (Fig.1c, arrowed). Our new imaging technique allows visualization of domain structure in nanomagnets (Fig.3) in color code. Both projected magnetization and magnetic flux maps (Fig.3) reconstructed using Lorentz phase microscopy suggest a complex domain structure with an average domain size about 100x(100{approx}200) nm{sup 2} in a non-magnetized state. Large particles of darker contrast (of size {ge}50 nm, presumably {alpha}-Fe precipitates) or clusters of such particles act as effective concentrators for magnetic flux in nanocomposite matrix. The measured relative local-flux concentration by factor of 1.28 agrees well with theoretical ratio B{sub sat}({alpha}-Fe)/B{sub sat}(Nd{sub 2}Fe{sub 14}B)=1.31, strongly suggesting clustering of {alpha}-Fe particles that may have a detrimental effect on nanomagnet coercivity. Other smaller {alpha}-Fe particles (< 25 nm) do not disturb flux distribution, hence, they are magnetically coupled to Nd-Fe-B matrix grains as it was postulated by spring-exchange mechanism for nanocomposite magnets.

  6. SCRAP BEING FED INTO HARRIS TGS200 BALER. BLOCKS OF COMPACTED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    SCRAP BEING FED INTO HARRIS TGS-200 BALER. BLOCKS OF COMPACTED SCRAP, CALLED "CABBAGES", ARE MELTED DOWN IN THE CAST SHOP,ALONG WITH RAW METAL AND ALLOYS. BALED SCRAP MELTS MORE RAPIDLY THAN LOOSE SCRAP. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  7. New developments in the processing of the non ferrous metal fraction of car scrap

    SciTech Connect

    Dalmijn, W.L.; Houwelingen, J.A. van

    1995-12-31

    The processing of scrap and scrap cars starts with size reduction by a hammermill, or shredder. After the liberation the magnetic fraction is removed. The remaining nonmagnetic fraction mixed with other materials is screened and each fraction is processed separately. The increased use of plastic has a negative effect on the recovery of metals and waste production. At Huron Valley, Belleville Michigan, USA, the non-ferrous fraction from 5 million obsolete cars per year, containing 200,000 tons of non-ferrous metal, is processed. Aluminium is recovered with a heavy medium separation process and concentrated with eddy current separators. The remaining heavy non-ferrous fraction is concentrated by a new combination of eddy current separation and image processing. After this separation process the zinc fraction is melted and refined and the copper, brass, stainless steel and other high-quality concentrates are sold to the secondary industries. The recycling of car scrap has become an important source of metals and materials for the secondary materials processing industry.

  8. Feasibility of re-melting NORM-contaminated scrap metal

    SciTech Connect

    Winters, S. J.; Smith, K. P.

    1999-10-26

    Naturally occurring radioactive materials (NORM) sometimes accumulate inside pieces of equipment associated with oil and gas production and processing activities. Typically, the NORM accumulates when radium that is present in solution in produced water precipitates out in scale and sludge deposits. Scrap equipment containing residual quantities of these NORM-bearing scales and sludges can present a waste management problem if the radium concentrations exceed regulatory limits or activate the alarms on radiation screening devices installed at most scrap metal recycling facilities. Although NORM-contaminated scrap metal currently is not disposed of by re-melting, this form of recycling could present a viable disposition option for this waste stream. Studies indicate that re-melting NORM-contaminated scrap metal is a viable recycling option from a risk-based perspective. However, a myriad of economic, regulatory, and policy issues have caused the recyclers to turn away virtually all radioactive scrap metal. Until these issues can be resolved, re-melting of the petroleum industry's NORM-impacted scrap metal is unlikely to be a widespread practice. This paper summarizes the issues associated with re-melting radioactive scrap so that the petroleum industry and its regulators will understand the obstacles. This paper was prepared as part of a report being prepared by the Interstate Oil and Gas Compact Commission's NORM Subcommittee.

  9. Release of Radioactive Scrap Metal/Scrap Metal (RSM/SM) at Nevada Test Site (NTS)

    SciTech Connect

    Not Available

    1993-07-01

    Reynolds Electrical and Engineering Company, Inc. (REECo) is the prime contractor to the US Department of Energy (DOE) in providing service and support for NTS operations. Mercury Base Camp is the main control point for the many forward areas at NTS, which covers 1,350 square miles. The forward areas are where above-ground and underground nuclear tests have been performed over the last 41 years. No metal (or other material) is returned to Mercury without first being tested for radioactivity. No radioactive metals are allowed to reenter Mercury from the forward areas, other than testing equipment. RAMATROL is the monitor check point. They check material in various ways, including swipe tests, and have a large assortment of equipment for testing. Scrap metal is also checked to address Resource Conservation and Recovery Act concerns. After addressing these issues, the scrap metals are categorized. Federal Property Management Regulations (FPMR) are followed by REECo. The nonradioactive scrap material is sold through the GSA on a scheduled basis. Radioactive scrap metal are presently held in forward areas where they were used. REECo has gained approval of their Nevada Test Site Defense Waste Acceptance Criteria, Certification, and Transfer Requirements, NVO-325 application, which will allow disposal on site, when RSM is declared a waste. The guideline that REECo uses for release limits is DOE Order 5480.11, Radiation Protection for Occupational Works, Attachment 2, Surface Radioactivity Guides, of this order, give release limits for radioactive materials. However, the removal of radioactive materials from NTS require approval by DOE Nevada Operations Office (DOE/NV) on a case-by-case basis. Requirements to consider before removal are found in DOE Order 5820.2A, Radioactive Waste Management.

  10. Update on Recovering Lead From Scrap Batteries

    NASA Astrophysics Data System (ADS)

    Cole, E. R.; Lee, A. Y.; Paulson, D. L.

    1985-02-01

    Previous work at the Bureau of Mines Rolla Research Center, U.S. Department of the Interior, resulted in successful development of a bench-scale, combination electrorefining-electrowinning method for recycling lead from scrap batteries by using waste fluosilicic acid (H2SiF6) as electrolyte.1,2 This paper describes larger scale experiments. Prior attempts to electrowin lead failed because large quantities of insoluble lead dioxide were deposited on the anodes at the expense of lead deposition on the cathodes. A major breakthrough was achieved with the discovery that lead dioxide formation at the anodes is prevented by adding a small amount of phosphorus to the electrolyte. The amount of PbO2 formed on the anodes during lead electrowinning was less than 1% of the total lead deposited on the cathodes. This work recently won the prestigious IR·100 award as one of the 100 most significant technological advances of 1984.

  11. Economic feasibility of radioactive scrap steel recycling

    SciTech Connect

    Nichols, F.; Balhiser, R.; Rosholt, D.

    1995-12-31

    In the past, government and commercial nuclear operators treated radioactive scrap steel (RSS) as a liability and disposed of it by burial; this was an accepted and economical solution at that time. Today, environmental concerns about burial are changing the waste disposal picture by (a) causing burial costs to soar rapidly, (b) creating pressure to close existing burial sites, and (c) making it difficult and expensive to open and operate burial facilities. To exacerbate the problem, planned dismantling of nuclear facilities will substantially increase volumes of RSS {open_quotes}waste{close_quotes} over the next 30 yr. This report describes a project with the intention of integrating the current commercial mini-mill approach of recycling uncontaminated steel with radiological controls to design a system that can process contaminated metals at prices significantly below the current processors or burial costs.

  12. Radioactive scrap metal decontamination technology assessment report

    SciTech Connect

    Buckentin, J.M.; Damkroger, B.K.; Schlienger, M.E.

    1996-04-01

    Within the DOE complex there exists a tremendous quantity of radioactive scrap metal. As an example, it is estimated that within the gaseous diffusion plants there exists in excess of 700,000 tons of contaminated stainless steel. At present, valuable material is being disposed of when it could be converted into a high quality product. Liquid metal processing represents a true recycling opportunity for this material. By applying the primary production processes towards the material`s decontamination and re-use, the value of the strategic resource is maintained while drastically reducing the volume of material in need of burial. Potential processes for the liquid metal decontamination of radioactively contaminated metal are discussed and contrasted. Opportunities and technology development issues are identified and discussed. The processes compared are: surface decontamination; size reduction, packaging and burial; melting technologies; electric arc melting; plasma arc centrifugal treatment; air induction melting; vacuum induction melting; and vacuum induction melting and electroslag remelting.

  13. Scrap uranium recycling via electron beam melting

    SciTech Connect

    McKoon, R.

    1993-11-01

    A program is underway at the Lawrence Livermore National Laboratory (LLNL) to recycle scrap uranium metal. Currently, much of the material from forging and machining processes is considered radioactive waste and is disposed of by oxidation and encapsulation at significant cost. In the recycling process, uranium and uranium alloys in various forms will be processed by electron beam melting and continuously cast into ingots meeting applicable specifications for virgin material. Existing vacuum processing facilities at LLNL are in compliance with all current federal and state environmental, safety and health regulations for the electron beam melting and vaporization of uranium metal. One of these facilities has been retrofitted with an auxiliary electron beam gun system, water-cooled hearth, crucible and ingot puller to create an electron beam melt furnace. In this furnace, basic process R&D on uranium recycling will be performed with the goal of eventual transfer of this technology to a production facility.

  14. The Inductrack Approach to Magnetic Levitation

    SciTech Connect

    Post, R.F.; Ryutov, D.D.

    2000-04-19

    Concepts developed during research on passive magnetic bearing systems at the Lawrence Livermore National Laboratory gave rise to a new approach to magnetic levitation, the Inductrack. A passive induced-current system employing permanent magnets on the moving vehicle, the Inductrack maximizes levitation forces by a combination of two elements. First, the permanent magnets on the vehicle are arranged in a ''Halbach array,'' a magnet configuration that optimally produces a periodic magnetic field below the array, while canceling the field above the array. Second, the track is made up of close-packed shorted electrical circuits. These circuits couple optimally to the magnetic field of the Halbach array. As a result, levitating forces of order 40 metric tonnes per square meter of Halbach array can be generated, using NdFeB magnets whose weight is a few percent of the levitated weight. Being an induced-current system, the levitation requires motion of the vehicle above a low transition speed. For maglev applications this speed is a few kilometers per hour, walking speed. At rest or in the station auxiliary wheels are needed. The Inductrack is thus fail-safe, that is, drive system failure would only result in the vehicle slowing down and finally settling on its auxiliary wheels. On the basis of theoretical analyses a small model vehicle and a 20-meter-long track was built and tested at speeds of order 12 meters per second. A second model, designed to achieve 10-g acceleration levels and much higher speeds, is under construction under NASA sponsorship, en route to the design of maglev-based launchers for rockets. Some of the presently perceived practical problems of implementing full-scale maglev systems based on the Inductrack concept will be discussed.

  15. Performance outlook of the SCRAP receiver

    NASA Astrophysics Data System (ADS)

    Lubkoll, Matti; von Backström, Theodor W.; Harms, Thomas M.

    2016-05-01

    A combined cycle (CC) concentrating solar power (CSP) plant provides significant potential to achieve an efficiency increase and an electricity cost reduction compared to current single-cycle plants. A CC CSP system requires a receiver technology capable of effectively transferring heat from concentrated solar irradiation to a pressurized air stream of a gas turbine. The small number of pressurized air receivers demonstrated to date have practical limitations, when operating at high temperatures and pressures. As yet, a robust, scalable and efficient system has to be developed and commercialized. A novel receiver system, the Spiky Central Receiver Air Pre-heater (SCRAP) concept has been proposed to comply with these requirements. The SCRAP system is conceived as a solution for an efficient and robust pressurized air receiver that could be implemented in CC CSP concepts or standalone solar Brayton cycles without a bottoming Rankine cycle. The presented work expands on previous publications on the thermal modeling of the receiver system. Based on the analysis of a single heat transfer element (spike), predictions for its thermal performance can be made. To this end the existing thermal model was improved by heat transfer characteristics for the jet impingement region of the spike tip as well as heat transfer models simulating the interaction with ambient. While the jet impingement cooling effect was simulated employing a commercial CFD code, the ambient heat transfer model was based on simplifying assumptions in order to employ empirical and analytical equations. The thermal efficiency of a spike under design conditions (flux 1.0 MW/m2, air outlet temperature just below 800 °C) was calculated at approximately 80 %, where convective heat losses account for 16.2 % of the absorbed radiation and radiative heat losses for a lower 2.9 %. This effect is due to peak surface temperatures occurring at the root of the spikes. It can thus be concluded that the geometric

  16. A high-damping magnetorheological elastomer with bi-directional magnetic-control modulus for potential application in seismology

    NASA Astrophysics Data System (ADS)

    Yu, Miao; Qi, Song; Fu, Jie; Zhu, Mi

    2015-09-01

    A high-damping magnetorheological elastomer (MRE) with bi-directional magnetic-control modulus is developed. This MRE was synthesized by filling NdFeB particles into polyurethane (PU)/ epoxy (EP) interpenetrating network (IPN) structure. The anisotropic samples were prepared in a permanent magnetic field and magnetized in an electromagnetic field of 1 T. Dynamic mechanical responses of the MRE to applied magnetic fields are investigated through magneto-rheometer, and morphology of MREs is observed via scanning electron microscope (SEM). Test result indicates that when the test field orientation is parallel to that of the sample's magnetization, the shear modulus of sample increases. On the other hand, when the orientation is opposite to that of the sample's magnetization, shear modulus decreases. In addition, this PU/EP IPN matrix based MRE has a high-damping property, with high loss factor and can be controlled by applying magnetic field. It is expected that the high damping property and the ability of bi-directional magnetic-control modulus of this MRE offer promising advantages in seismologic application.

  17. A high-damping magnetorheological elastomer with bi-directional magnetic-control modulus for potential application in seismology

    SciTech Connect

    Yu, Miao Qi, Song; Fu, Jie; Zhu, Mi

    2015-09-14

    A high-damping magnetorheological elastomer (MRE) with bi-directional magnetic-control modulus is developed. This MRE was synthesized by filling NdFeB particles into polyurethane (PU)/ epoxy (EP) interpenetrating network (IPN) structure. The anisotropic samples were prepared in a permanent magnetic field and magnetized in an electromagnetic field of 1 T. Dynamic mechanical responses of the MRE to applied magnetic fields are investigated through magneto-rheometer, and morphology of MREs is observed via scanning electron microscope (SEM). Test result indicates that when the test field orientation is parallel to that of the sample's magnetization, the shear modulus of sample increases. On the other hand, when the orientation is opposite to that of the sample's magnetization, shear modulus decreases. In addition, this PU/EP IPN matrix based MRE has a high-damping property, with high loss factor and can be controlled by applying magnetic field. It is expected that the high damping property and the ability of bi-directional magnetic-control modulus of this MRE offer promising advantages in seismologic application.

  18. Contaminated scrap metal management on the Oak Ridge Reservation

    SciTech Connect

    Hayden, H.W.; Stephenson, M.J.; Bailey, J.K.; Weir, J.R.; Gilbert, W.C.

    1993-09-01

    Large quantities of scrap metal are accumulating at the various Department of Energy (DOE) installations across the country as a result of ongoing DOE programs and missions in concert with present day waste management practices. DOE Oak Ridge alone is presently storing around 500,000 tons of scrap metal. The local generation rate, currently estimated at 1,400 tons/yr, is expected to increase sharply over the next couple of years as numerous environmental restoration and decommissioning programs gain momentum. Projections show that 775,000 tons of scrap metal could be generated at the K-25 Site over the next ten years. The Y-12 Plant and Oak Ridge National Laboratory (ORNL) have similar potentials. The history of scrap metal management at Oak Ridge and future challenges and opportunities are discussed.

  19. Method for forming consumable electrodes from metallic chip scraps

    DOEpatents

    Girshov, Vladimir Leonidovich; Podpalkin, Arcady Munjyvich; Treschevskiy, Arnold Nikolayevich; Abramov, Alexey Alexandrovich

    2005-10-11

    The method relates to metallurgical recycling of waste products, preferably titanium alloys chips scrap. Accordingly after crushing and cleaning, the chip scrap is subjected to vacuum-thermal degassing (VTD); the chip scrap is pressed into briquettes; the briquettes are placed into a mould allowing sufficient remaining space for the addition of molten metal alloy; the mould is pre-heated before filling with the molten metal alloy; the mould remaining space is filled with molten metal alloy. After cooling, the electrode is removed from the mould. The method provides a means for 100% use of chip scrap in producing consumable electrodes having increased mechanical strength and reduced interstitial impurities content leading to improved secondary cast alloys.

  20. Analysis of disposition alternatives for radioactively contaminated scrap metal

    SciTech Connect

    Nieves, L.A.; Chen, S.Y.; Kohout, E.J.; Nabelssi, B.; Tilbrook, R.W.; Wilson, S.E.

    1997-01-01

    Millions of tonnes of slightly radioactive, scrap iron and steel, stainless steel, and copper are likely to become available as nuclear and other facilities and equipment are withdrawn from service. Disposition of this material is an international policy issue under consideration currently. The major alternatives for managing this material are to either develop a regulatory process for decontamination and recycling that will safeguard human health or to dispose of the scrap and replace the metal stocks. To evaluate the alternatives, we estimate quantities of scrap arising from nuclear power plant decommissioning, evaluate potential price impacts of recycling on regional markets, and assess the health and environmental impacts of the management alternatives. We conclude that decontaminating and recycling the scrap is the superior alternative.

  1. Halfthrough girder over entrance to scrap yard at western end ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Half-through girder over entrance to scrap yard at western end of trestle, looking NW. - Pennsylvania Railroad, French Creek Trestle, Spanning French Creek, north of Paradise Street, Phoenixville, Chester County, PA

  2. Construction of CHESS compact undulator magnets at Kyma

    NASA Astrophysics Data System (ADS)

    Temnykh, Alexander B.; Lyndaker, Aaron; Kokole, Mirko; Milharcic, Tadej; Pockar, Jure; Geometrante, Raffaella

    2015-05-01

    In 2014 KYMA S.r.l. has built two CHESS Compact Undulator (CCU) magnets that are at present installed and successfully operate at the Cornell Electron Storage Ring. This type of undulator was developed for upgrade of Cornell High Energy Synchrotron Source beam-lines, but it can be used elsewhere as well. CCU magnets are compact, lightweight, cost efficient and in-vacuum compatible. They are linearly polarized undulators and have a fixed gap. Magnetic field tuning is achieved by phasing (shifting) top magnetic array relative bottom. Two CCUs constructed by KYMA S.r.l. have 28.4 mm period, 6.5 mm gap, 0.93 T peak field. Magnetic structure is of PPM type, made with NdFeB (40UH grade) permanent magnet material. Transitioning from the laboratory to industrial environment for a novel design required additional evaluation, design adjusting and extensive testing. Particular attention was given to the soldering technique used for fastening of the magnetic blocks to holders. This technique had thus far never been used before for undulator magnet construction by industry. The evaluation included tests of different types of soldering paste, measurements of strength of solder and determining the deformations of the soldered magnet and holder under simulated loading forces. This paper focuses on critical features of the CCU design, results of the soldering technique testing and the data regarding permanent magnets magnetization change due to soldering. In addition it deals with optimization-assisted assembly and the performance of the assembled devices and assesses some of the results of the CCU magnets operation at CESR.

  3. Ferrous scrap preheating system. Phase 2, Final report

    SciTech Connect

    Not Available

    1993-11-23

    Utilization of electric arc steel making has allowed many smaller producers to compete with the large mills. An electric arc furnace (EAF) melts scrap metal to produce a variety of steel products. Using scrap as the metal source is less costly than refining from ores, but the metal is of a lower quality due to impurities in the scrap. Over the years, methods have been developed to improve EAF metal quality and reduce the cost of production. As a result, an increasing share of total steel production is shifting to EAFs. By recent estimates, EAF production is growing at a rate of about 10% per year, and currently accounts for nearly one half of all US steel production (US Department of Energy and Electric Power Research Institute Project 2787-2, 1987). The subject of this report is Scrap Preheating, a new method of preheating scrap metal before it is charged into an EAF. In scrap preheating, a portion of the energy is supplied in a separate vessel, causing the EAF to use less energy, which shortens the heating time. The general effect is that the arc furnace can produce more steel in a given time at a reduced cost per ton of molten metal.

  4. Magnetic scanning gate microscopy of a domain wall nanosensor using microparticle probe

    NASA Astrophysics Data System (ADS)

    Corte-León, H.; Gribkov, B.; Krzysteczko, P.; Marchi, F.; Motte, J.-F.; Schumacher, H. W.; Antonov, V.; Kazakova, O.

    2016-02-01

    We apply the magnetic scanning gate microscopy (SGM) technique to study the interaction between a magnetic bead (MB) and a domain wall (DW) trapped in an L-shaped magnetic nanostructure. Magnetic SGM is performed using a custom-made probe, comprising a hard magnetic NdFeB bead of diameter 1.6 μm attached to a standard silicon tip. The MB-DW interaction is detected by measuring changes in the electrical resistance of the device as a function of the tip position. By scanning at different heights, we create a 3D map of the MB-DW interaction and extract the sensing volume for different widths of the nanostructure's arms. It is shown that for 50 nm wide devices the sensing volume is a cone of 880 nm in diameter by 1.4 μm in height, and reduces down to 800 nm in height for 100 nm devices with almost no change in its diameter.

  5. The reaction mechanism of formation of chemically synthesized Nd{sub 2}Fe{sub 14}B hard magnetic nanoparticles

    SciTech Connect

    Deheri, P.K.; Shukla, S.; Ramanujan, R.V.

    2012-02-15

    Nd{sub 2}Fe{sub 14}B based magnetic materials exhibit excellent magnetic properties and are widely used in many engineering applications. However, chemical synthesis of this compound is challenging. In this work, the formation mechanism of chemically synthesized Nd{sub 2}Fe{sub 14}B magnetic nanoparticles was studied. Nd, Fe and B precursors were converted to Nd-Fe-B oxide by the sol-gel method, reduction of these oxides by CaH{sub 2} resulted in Nd{sub 2}Fe{sub 14}B nanoparticles. Nd{sub 2}Fe{sub 14}B phase formation resulted from two competing reactions: (a) Nd{sub 2}Fe{sub 14}B phase formation by direct combination of NdH{sub 2}, Fe and B, (b) Nd{sub 2}Fe{sub 17} phase formation from NdH{sub 2} and Fe, followed by Nd{sub 2}Fe{sub 14}B phase formation by the reaction of Nd{sub 2}Fe{sub 17} and B. Addition of boron to Nd-Fe-B oxide during reduction resulted in improved magnetic properties. The activation energy for Nd{sub 2}Fe{sub 14}B phase formation was found to be 365 kJ mol{sup -1}. The optimum heat treatment temperature and time for Nd{sub 2}Fe{sub 14}B phase formation were found to be 800 Degree-Sign C and 90 min, respectively. - Graphical abstract: The kinetics, reaction mechanism and morphology of Nd{sub 2}Fe{sub 14}B magnetic nanoparticles synthesized by sol-gel followed by reduction-diffusion at 800 Degree-Sign C. Highlights: Black-Right-Pointing-Pointer The formation mechanism of Nd{sub 2}Fe{sub 14}B magnetic nanoparticles was studied. Black-Right-Pointing-Pointer Nd{sub 2}Fe{sub 14}B phase formation occurs by two parallel competing reactions. Black-Right-Pointing-Pointer Reaction of NdH{sub 2}, Fe and B resulted in Nd{sub 2}Fe{sub 14}B phase formation. Black-Right-Pointing-Pointer Nd{sub 2}Fe{sub 14}B phase can also be formed by the reaction of Nd{sub 2}Fe{sub 17} and B. Black-Right-Pointing-Pointer Maximum wt% of Nd{sub 2}Fe{sub 14}B phase was obtained at 800 Degree-Sign C and 90 min annealing.

  6. Catalytic extraction processing of contaminated scrap metal

    SciTech Connect

    Griffin, T.P.; Johnston, J.E.; Payea, B.M.

    1995-10-01

    The U.S. Department of Energy issued a Planned Research and Development Announcement (PRDA) in 1993, with the objective of identifying unique technologies which could be applied to the most hazardous waste streams at DOE sites. The combination of radioactive contamination with additional contamination by hazardous constituents such as those identified by the Resource Conservation and Recovery Act (RCRA) pose an especially challenging problem. Traditional remediation technologies are increasingly becoming less acceptable to stakeholders and regulators because of the risks they pose to public health and safety. Desirable recycling technologies were described by the DOE as: (1) easily installed, operated, and maintained; (2) exhibiting superior environmental performance; (3) protective of worker and public health and safety; (4) readily acceptable to a wide spectrum of evaluators; and (5) economically feasible. Molten Metal Technology, Inc. (MMT) was awarded a contract as a result of the PRDA initiative to demonstrate the applicability of Catalytic Extraction Processing (CEP), MMT`s proprietary elemental recycling technology, to DOE`s inventory of low level mixed waste. This includes DOE`s inventory of radioactively- and RCRA-contaminated scrap metal and other waste forms expected to be generated by the decontamination and decommissioning (D&D) of DOE sites.

  7. Scrap metals industry perspective on radioactive materials.

    PubMed

    Turner, Ray

    2006-11-01

    With more than 80 reported/confirmed accidental melts worldwide since 1983 and still counting, potential contamination by radioactive materials remains as a major concern among recycled scrap and steel companies. Some of these events were catastrophic and have cost the industry millions of dollars in business and, at the same time, resulted in declining consumer confidence. It is also known that more events with confirmed radioactive contamination have occurred that involve mining of old steel slag and skull dumps. Consequently, the steel industry has since undergone massive changes that incurred unprecedented expenses through the installation of radiation monitoring systems in hopes of preventing another accidental melt. Despite such extraordinary efforts, accidental melts continue to occur and plague the industry. One recent reported/confirmed event occurred in the Republic of China in 2004, causing the usual lengthy shutdown for expensive decontamination efforts before the steel mill could resume operations. With this perspective in mind, the metal industry has a long-standing opposition to the release of radioactive materials of any kind to commerce for fear of contamination and the potential consequences. PMID:17033460

  8. High coercivity in rare-earth lean nanocomposite magnets by grain boundary infiltration

    NASA Astrophysics Data System (ADS)

    Madugundo, Rajasekhar; Salazar-Jaramillo, Daniel; Manuel Barandiaran, Jose; Hadjipanayis, George C.

    2016-02-01

    A significant enhancement in coercivity was achieved by grain boundary modification through low temperature infiltration of Pr75(Cu0.25Co0.75)25 eutectic alloy in rare-earth lean (Pr/Nd)-Fe-B/α-Fe nanocomposite magnets. The infiltration procedure was carried out on ribbons and hot-deformed magnets at 600-650 °C for different time durations. In Nd2Fe14B/α-Fe ribbons, the coercivity increased from 5.3 to 23.8 kOe on infiltration for 4 h. The Pr2Fe14B/α-Fe hot-deformed magnet shows an increase in coercivity from 5.4 to 22 kOe on infiltration for 6 h. The increase in the coercivity comes at the expense of remnant magnetization. X-ray diffraction studies confirm the presence of both the hard Nd2Fe14B and soft α-Fe phases. A decrease in the soft α-Fe phase content was observed after infiltration.

  9. Super-paramagnetic nanoparticles synthesis in a thermal plasma reactor assisted by magnetic bottle

    NASA Astrophysics Data System (ADS)

    Cartaya, R.; Puerta, J.; Martín, P.

    2015-03-01

    The present work is a study of the synthesis of super-paramagnetic particles. A preliminary study based on thermodynamic diagrams of Gibbs free energy minimization, was performed with the CSIRO Thermochemical System. In this way, the synthesis of magnetite nanoparticles from precursor powder of ore iron in a thermal reactor, was performed. Then the process was simulated mathematically using magnetohydrodynamic and kinetic equations, in order to predict the synthesis process. A cylindrical reactor assisted by magnetic mirrors was used. The peak intensity of 0.1 tesla (1000 Gauss) was measured at the end of the solenoid. A PlazjetTM 105/15 thermal plasma torch was used. The precursor powder was iron oxide and the plasma gas, nitrogen. The magnetite powder was magnetized whit rare-earth super-magnets, alloy of neodymium-iron boron (NdFeB) grade N-42. The synthesized nanoparticles diameters was measured with a scanning electron microscope LECO and the permanent magnetization with a YOKOGAWA gauss meter, model 325i. Our experimental results show that it is possible the synthesis of super-paramagnetic nanoparticles in thermal plasma reactors.

  10. Detection of a magnetic bead by hybrid nanodevices using scanning gate microscopy

    NASA Astrophysics Data System (ADS)

    Corte-León, H.; Krzysteczko, P.; Marchi, F.; Motte, J.-F.; Manzin, A.; Schumacher, H. W.; Antonov, V.; Kazakova, O.

    2016-05-01

    Hybrid ferromagnetic(Py)/non-magnetic metal(Au) junctions with a width of 400 nm are studied by magnetotransport measurements, magnetic scanning gate microscopy (SGM) with a magnetic bead (MB) attached to the probe, and micromagnetic simulations. In the transverse geometry, the devices demonstrate a characteristic magnetoresistive behavior that depends on the direction of the in plane magnetic field, with minimum/maximum variation when the field is applied parallel/perpendicular to the Py wire. The SGM is performed with a NdFeB bead of 1.6 μm diameter attached to the scanning probe. Our results demonstrate that the hybrid junction can be used to detect this type of MB. A rough approximation of the sensing volume of the junction has the shape of elliptical cylinder with the volume of ˜1.51 μm3. Micromagnetic simulations coupled to a magnetotransport model including anisotropic magnetoresistance and planar Hall effects are in good agreement with the experimental findings, enabling the interpretation of the SGM images.

  11. Design, fabrication, and characterization of a valveless magnetic travelling-wave micropump

    NASA Astrophysics Data System (ADS)

    Yu, Huawei; Ye, Weixiang; Zhang, Wei; Yue, Zhao; Liu, Guohua

    2015-06-01

    In this paper, we propose a valveless magnetic micropump for lab-on-a-chip and microfluidic applications. The micropump, based on polydimethylsiloxane (PDMS) and polymethylmethacrylate (PMMA), consists primarily of a saw-toothed microchannel, two substrates, and two integrated NdFeB permanent magnetic arrays. The travelling wave beneath the top wall of the elastic microchannel can be induced by the proper magnetic pole orientation arrangement of these magnetic arrays, and the liquid particles are then transported along with the travelling wave in the microchannel. Appropriate geometry of the saw-toothed microchannel was also studied for optimizing the performance of the micropump. Experimental characterization of the micropump has been performed in terms of the frequency response of the flow rate and backpressure. The results demonstrate that this micropump is capable of reliably generating a maximum flow rate of 342.4 μL min-1 and operating against a high backpressure of 1.67 kPa.

  12. Y-12 old salvage yard scrap metal characterization study

    SciTech Connect

    Anderson, L.M.; Melton, S.G.; Shaw, S.S.

    1993-11-01

    The purpose of the Y-12 Old Salvage Yard scrap metal Characterization Study is to make conservative estimates of the quantities of total uranium and the wt % {sup 235}U contained in scrap metal. The original project scope included estimates of thorium, but due to the insignificant quantities found in the yards, thorium was excluded from further analysis. Metal in three of the four Y-12 scrap metal yards were characterized. The scrap metal yard east of the PIDAS fence is managed by the Environmental Restoration Program and therefore was not included in this study. For all Y-12 Plant scrap metal shipments, Waste Transportation, Storage, and Disposal (WTSD) personnel must complete a Request for Authorization to Ship Nuclear Materials, UCN-16409, which requires the grams of total uranium, the wt % {sup 235}U, and the grams of {sup 235}U contained in the shipment. This information is necessary to ensure compliance with Department of Transportation regulations, as well as to ensure that the receiving facility is adhering to its operating license. This characterization study was designed to provide a technical basis for determining these necessary radioactive quantities.

  13. The fate of sulfur during rapid pyrolysis of scrap tires.

    PubMed

    Hu, Hongyun; Fang, Yuan; Liu, Huan; Yu, Ren; Luo, Guangqian; Liu, Wenqiang; Li, Aijun; Yao, Hong

    2014-02-01

    The fate of sulfur during rapid pyrolysis of scrap tires at temperatures from 673 to 1073K was investigated. Sulfur was predominant in the forms of thiophenic and inorganic sulfides in raw scrap tires. In the pyrolysis process, sulfur in organic forms was unstable and decomposed, leading to the sulfur release into tar and gases. At 673 and 773K, a considerable amount of sulfur was distributed in tar. Temperature increasing from 773 to 973K promoted tar decomposition and facilitated sulfur release into gases. At 1073K, the interactions between volatiles and char stimulated the formation of high-molecular-weight sulfur-containing compounds. After pyrolysis, almost half of the total content of sulfur in raw scrap tires still remained in the char and was mostly in the form of sulfides. Moreover, at temperatures higher than 873K, part of sulfur in the char was immobilized in the sulfates. In the pyrolysis gases, H2S was the main sulfur-containing gas. Increasing temperature stimulated the decomposition of organic polymers in scrap tires and more H2S was formed. Besides H2S, other sulfur-containing gases such as CH3SH, COS and SO2 were produced during the rapid pyrolysis of scrap tires. PMID:24238304

  14. Feasibility analysis of recycling radioactive scrap steel

    SciTech Connect

    Nichols, F.; Balhiser, B.; Cignetti, N.

    1995-09-01

    The purpose of this study is to: (1) establish a conceptual design that integrates commercial steel mill technology with radioactive scrap metal (RSM) processing to produce carbon and stainless steel sheet and plate at a grade suitable for fabricating into radioactive waste containers; (2) determine the economic feasibility of building a micro-mill in the Western US to process 30,000 tons of RSM per year from both DOE and the nuclear utilities; and (3) provide recommendations for implementation. For purposes of defining the project, it is divided into phases: economic feasibility and conceptual design; preliminary design; detail design; construction; and operation. This study comprises the bulk of Phase 1. It is divided into four sections. Section 1 provides the reader with a complete overview extracting pertinent data, recommendations and conclusions from the remainder of the report. Section 2 defines the variables that impact the design requirements. These data form the baseline to create a preliminary conceptual design that is technically sound, economically viable, and capitalizes on economies of scale. Priorities governing the design activities are: (1) minimizing worker exposure to radionuclide hazards, (2) maximizing worker safety, (3) minimizing environmental contamination, (4) minimizing secondary wastes, and (5) establishing engineering controls to insure that the plant will be granted a license in the state selected for operation. Section 3 provides details of the preliminary conceptual design that was selected. The cost of project construction is estimated and the personnel needed to support the steel-making operation and radiological and environmental control are identified. Section 4 identifies the operational costs and supports the economic feasibility analysis. A detailed discussion of the resulting conclusions and recommendations is included in this section.

  15. A novel all-in-one magnetic pump and power harvester design for bio-medical applications

    NASA Astrophysics Data System (ADS)

    Kim, Sung Hoon; Shin, Jaewon; Hashi, Shuichiro; Ishiyama, Kazushi

    2011-03-01

    This paper presents a magnetic centrifugal pump with a magnetic power harvester (all-in-one system) for medical applications. The proposed pump is driven by an external rotating magnetic field. To produce pressure and electrical power, an all-in-one device consisting of a pump and a power harvester was designed. It consists of a multi-stage impeller, a disc type NdFeB permanent magnet, and a fixed wound coil on the pump case. The rotation of the rotor creates a continuous flow of liquid through the pump, with a pressure head, and an electrical power is generated in the wound coil because of the rotating magnetic field. The maximum flow rate and pressure are 5000 ml min-1 and 16 kPa, respectively, at 100 Hz. These results meet the requirements of an artificial heart assistance blood pump. Under these operating conditions, the harvested voltage can reach a maximum of 8.2 Vp-p. With this configuration and control method, wireless and battery-free operation is possible, which is required in the medical field. Moreover, the power harvester can monitor the pump conditions without additional electrical power and can provide electrical power to other implanted electrical devices. The performances of the pump and power harvester were verified in a laboratory experiment. Overall, the proposed system acts as a pump and a power harvester that is fully wireless and battery-free.

  16. Scrap tire recycling: Promising high value applications. Final report

    SciTech Connect

    Bauman, B.D.; Leskovyansky, P.J.; Drela, H.

    1993-11-01

    Surface modification of scrap tire rubber (rubber particles treated with chlorine gas) show promise for ameliorating the scrap tire problem (the treated rubber can be used as a component in high- performance, expensive polymer systems). The process has been proven in Phase I. Phase II covers market/applications, process development (Forberg-design mixer reactor was chosen), plant design, capital cost estimate, economics environmental/safety/health, and energy impact. Almost of the small amount of chlorine is consumed. The capital costs for a rubber particle treatment facility are attractive, being at least two orders of magnitude less than that of facilities for making new polymer materials. Large volume markets using treated rubber are needed. The amount of scrap rubber available is small compared to the polymers available for replacement. 7 tabs, 16 figs.

  17. Recycling of nickel-metal hydride battery scrap

    SciTech Connect

    Lyman, J.W.; Palmer, G.R.

    1994-12-31

    Nickel-metal hydride (Ni-MH) battery technology is being developed as a NiCd replacement for applications in consumer cells and electric vehicle batteries. The U.S. Bureau of Mines is investigating hydrometallurgical recycling technology that separates and recovers individual components from Ni-MH battery scrap. Acid dissolution and metal recovery techniques such as precipitation and solvent extraction produced purified products of rare-earths, nickel, and other metals associated with AB{sub 2} and AB{sub 5} Ni-MH scrap. Tests were conducted on scrap cells of a single chemistry that had been de-canned to reduce iron content. Although recovery techniques have been identified in principal, their applicability to mixed battery waste stream and economic attractiveness remain to be demonstrated. 14 refs.

  18. Preliminary evaluation of electrowinning for nickel scrap processing

    SciTech Connect

    Brown, G.M.; Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Wilson, D.F.

    1996-12-01

    Purification of the 70,000 to 245,000 tons of diffusion plant nickel scrap permit its use in a variety of DOE and, with establishment of de minimus standards, foreign and domestic industrial applications. Nickel recycle would also substantially decrease DOE legacy wastes. This report presents data on electrolytes and separations which could be used in electrolytic purification of radiologically contaminated nickel scrap from first generation diffusion plants. Potentiometric scans and plating tests indicate that both industrial electrolytes, buffered nickel sulfate-sodium chloride and nickel chloride, provide good current densities. Electrolytes which contain ammonium thiocyanate or ammonium chloride also perform well. Nickel does not plate appreciably from nitrate solutions because the nitrate was preferentially reduced to nitrite. Solvent extractions of cobalt, a common contaminant in commercial nickel, and pertechnate, a radiological contaminant expected in DOE nickel scrap, are also successful.

  19. Recovery of copper from printed circuit boards scraps by mechanical processing and electrometallurgy.

    PubMed

    Veit, Hugo Marcelo; Bernardes, Andréa Moura; Ferreira, Jane Zoppas; Tenório, Jorge Alberto Soares; de Fraga Malfatti, Célia

    2006-10-11

    The constant growth in generation of solid wastes stimulates studies of recycling processes. The electronic scrap is part of this universe of obsolete and/or defective materials that need to be disposed of more appropriately, or then recycled. In this work, printed circuit boards, that are part of electronic scrap and are found in almost all electro-electronic equipments, were studied. Printed circuit boards were collected in obsolete or defective personal computers that are the largest source of this kind of waste. Printed circuit boards are composed of different materials such as polymers, ceramics and metals, which makes the process more difficult. However, the presence of metals, such as copper and precious metals encourage recycling studies. Also the presence of heavy metals, as Pb and Cd turns this scrap into dangerous residues. This demonstrates the need to search for solutions of this kind of residue, in order to have it disposed in a proper way, without harming the environment. At the first stage of this work, mechanical processing was used, as comminution followed by size, magnetic and electrostatic separation. By this process it was possible to obtain a concentrated fraction in metals (mainly Cu, Pb and Sn) and another fraction containing polymers and ceramics. The copper content reached more than 50% in mass in most of the conductive fractions and significant content of Pb and Sn. At the second stage, the fraction concentrated in metals was dissolved with acids and treated in an electrochemical process in order to recover the metals separately, especially copper. The results demonstrate the technical viability of recovering copper using mechanical processing followed by an electrometallurgical technique. The copper content in solution decayed quickly in all the experiments and the copper obtained by electrowinning is above 98% in most of the tests. PMID:16757116

  20. A magnetic-piezoelectric smart material-structure utilizing magnetic force interaction to optimize the sensitivity of current sensing

    NASA Astrophysics Data System (ADS)

    Yeh, Po-Chen; Chung, Tien-Kan; Lai, Chen-Hung; Wang, Chieh-Min

    2016-01-01

    This paper presents a magnetic-piezoelectric smart material-structure using a novel magnetic-force-interaction approach to optimize the sensitivity of conventional piezoelectric current sensing technologies. The smart material-structure comprises a CuBe-alloy cantilever beam, a piezoelectric PZT sheet clamped to the fixed end of the beam, and an NdFeB permanent magnet mounted on the free end of the beam. When the smart material-structure is placed close to an AC conductor, the magnet on the beam of the smart structure experiences an alternating magnetic attractive and repulsive force produced by the conductor. Thus, the beam vibrates and subsequently generates a strain in the PZT sheet. The strain produces a voltage output because of the piezoelectric effect. The magnetic force interaction is specifically enhanced through the optimization approach (i.e., achieved by using SQUID and machining method to reorient the magnetization to different directions to maximize the magnetic force interaction). After optimizing, the beam's vibration amplitude is significantly enlarged and, consequently, the voltage output is substantially increased. The experimental results indicated that the smart material-structure optimized by the proposed approach produced a voltage output of 4.01 Vrms with a sensitivity of 501 m Vrms/A when it was placed close to a conductor with a current of 8 A at 60 Hz. The optimized voltage output and sensitivity of the proposed smart structure were approximately 316 % higher than those (1.27 Vrms with 159 m Vrms/A) of representative piezoelectric-based current sensing technologies presented in other studies. These improvements can significantly enable the development of more self-powered wireless current sensing applications in the future.

  1. 40 CFR 761.72 - Scrap metal recovery ovens and smelters.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 30 2010-07-01 2010-07-01 false Scrap metal recovery ovens and..., AND USE PROHIBITIONS Storage and Disposal § 761.72 Scrap metal recovery ovens and smelters. Any person... liquids have been removed: (a) In a scrap metal recovery oven: (1) The oven shall have at least...

  2. 40 CFR 761.72 - Scrap metal recovery ovens and smelters.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 40 Protection of Environment 31 2011-07-01 2011-07-01 false Scrap metal recovery ovens and..., AND USE PROHIBITIONS Storage and Disposal § 761.72 Scrap metal recovery ovens and smelters. Any person... liquids have been removed: (a) In a scrap metal recovery oven: (1) The oven shall have at least...

  3. 41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter....

  4. 41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter....

  5. 41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter....

  6. 41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter....

  7. 41 CFR 109-27.5107 - Recovery of silver from used hypo solution and scrap film.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... used hypo solution and scrap film. 109-27.5107 Section 109-27.5107 Public Contracts and Property... § 109-27.5107 Recovery of silver from used hypo solution and scrap film. The requirements for the recovery of silver from used hypo solution and scrap film are contained in § 109-45.1003 of this chapter....

  8. 29 CFR 570.128 - Loading of certain scrap paper balers and paper box compactors.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 3 2011-07-01 2011-07-01 false Loading of certain scrap paper balers and paper box... Amended Exemptions § 570.128 Loading of certain scrap paper balers and paper box compactors. (a) Section... 16- and 17-year-olds to load, but not operate or unload, certain power-driven scrap paper balers...

  9. 29 CFR 570.128 - Loading of certain scrap paper balers and paper box compactors.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 3 2013-07-01 2013-07-01 false Loading of certain scrap paper balers and paper box... Amended Exemptions § 570.128 Loading of certain scrap paper balers and paper box compactors. (a) Section... 16- and 17-year-olds to load, but not operate or unload, certain power-driven scrap paper balers...

  10. 29 CFR 570.128 - Loading of certain scrap paper balers and paper box compactors.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 3 2014-07-01 2014-07-01 false Loading of certain scrap paper balers and paper box... Amended Exemptions § 570.128 Loading of certain scrap paper balers and paper box compactors. (a) Section... 16- and 17-year-olds to load, but not operate or unload, certain power-driven scrap paper balers...

  11. 29 CFR 570.128 - Loading of certain scrap paper balers and paper box compactors.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 3 2012-07-01 2012-07-01 false Loading of certain scrap paper balers and paper box... Amended Exemptions § 570.128 Loading of certain scrap paper balers and paper box compactors. (a) Section... 16- and 17-year-olds to load, but not operate or unload, certain power-driven scrap paper balers...

  12. Advanced technologies for decontamination and conversion of scrap metal

    SciTech Connect

    Muth, T.R.; Shasteen, K.E.; Liby, A.L.

    1995-10-01

    The Department of Energy (DOE) accumulated large quantities of radioactive scrap metal (RSM) through historic maintenance activities. The Decontamination and Decommissioning (D&D) of major sites formerly engaged in production of nuclear materials and manufacture of nuclear weapons will generate additional quantities of RSM, as much as 3 million tons of such metal according to a recent study. The recycling of RSM is quickly becoming appreciated as a key strategy in DOE`s cleanup of contaminated sites and facilities. The work described here has focused on recycle of the concentrated and high-value contaminated scrap metal resource that will arise from cleanup of DOE`s gaseous diffusion plants.

  13. Transcranial static magnetic field stimulation of the human motor cortex.

    PubMed

    Oliviero, Antonio; Mordillo-Mateos, Laura; Arias, Pablo; Panyavin, Ivan; Foffani, Guglielmo; Aguilar, Juan

    2011-10-15

    The aim of the present study was to investigate in healthy humans the possibility of a non-invasive modulation of motor cortex excitability by the application of static magnetic fields through the scalp. Static magnetic fields were obtained by using cylindrical NdFeB magnets. We performed four sets of experiments. In Experiment 1, we recorded motor potentials evoked by single-pulse transcranial magnetic stimulation (TMS) of the motor cortex before and after 10 min of transcranial static magnetic field stimulation (tSMS) in conscious subjects. We observed an average reduction of motor cortex excitability of up to 25%, as revealed by TMS, which lasted for several minutes after the end of tSMS, and was dose dependent (intensity of the magnetic field) but not polarity dependent. In Experiment 2, we confirmed the reduction of motor cortex excitability induced by tSMS using a double-blind sham-controlled design. In Experiment 3, we investigated the duration of tSMS that was necessary to modulate motor cortex excitability. We found that 10 min of tSMS (compared to 1 min and 5 min) were necessary to induce significant effects. In Experiment 4, we used transcranial electric stimulation (TES) to establish that the tSMS-induced reduction of motor cortex excitability was not due to corticospinal axon and/or spinal excitability, but specifically involved intracortical networks. These results suggest that tSMS using small static magnets may be a promising tool to modulate cerebral excitability in a non-invasive, painless, and reversible way. PMID:21807616

  14. Magnetic focusing of an intense slow positron beam for enhanced depth-resolved analysis of thin films and interfaces

    NASA Astrophysics Data System (ADS)

    Falub, C. V.; Eijt, S. W. H.; Mijnarends, P. E.; Schut, H.; van Veen, A.

    2002-08-01

    The intense reactor-based slow positron beam (POSH) at the Delft research reactor has been coupled to a Two-Dimensional Angular Correlation of Annihilation Radiation (2D-ACAR) setup. The design is discussed with a new target chamber for the 2D-ACAR setup based on Monte Carlo simulations of the positron trajectories, beam energy distribution and beam transmission in an increasing magnetic field gradient. Numerical simulations and experiment show that when the slow positron beam with a FWHM of 11.6 mm travels in an increasing axial magnetic field created by a strong NdFeB permanent magnet, the intensity loss is negligible above ˜6 keV and a focusing factor of 5 in diameter is achieved. Monte Carlo simulations and Doppler broadening experiments in the target region show that in this configuration the 2D-ACAR setup can be used to perform depth sensitive studies of defects in thin films with a high resolution. The positron implantation energy can be varied from 0 to 25 keV before entering the non-uniform magnetic field. 2D-ACAR depth-profiling results in He-irradiated Si obtained with the new setup are presented.

  15. Sensitivity Enhancement in Magnetic Sensors Based on Ferroelectric-Bimorphs and Multiferroic Composites.

    PubMed

    Sreenivasulu, Gollapudi; Qu, Peng; Petrov, Vladimir; Qu, Hongwei; Srinivasan, Gopalan

    2016-01-01

    Multiferroic composites with ferromagnetic and ferroelectric phases have been studied in recent years for use as sensors of AC and DC magnetic fields. Their operation is based on magneto-electric (ME) coupling between the electric and magnetic subsystems and is mediated by mechanical strain. Such sensors for AC magnetic fields require a bias magnetic field to achieve pT-sensitivity. Novel magnetic sensors with a permanent magnet proof mass, either on a ferroelectric bimorph or a ferromagnetic-ferroelectric composite, are discussed. In both types, the interaction between the applied AC magnetic field and remnant magnetization of the magnet results in a mechanical strain and a voltage response in the ferroelectric. Our studies have been performed on sensors with a Nd-Fe-B permanent magnet proof mass on (i) a bimorph of oppositely-poled lead zirconate titanate (PZT) platelets and (ii) a layered multiferroic composite of PZT-Metglas-Ni. The sensors have been characterized in terms of sensitivity and equivalent magnetic noise N. Noise N in both type of sensors is on the order of 200 pT/√Hz at 1 Hz, a factor of 10 improvement compared to multiferroic sensors without a proof mass. When the AC magnetic field is applied at the bending resonance for the bimorph, the measured N ≈ 700 pT/√Hz. We discuss models based on magneto-electro-mechanical coupling at low frequency and bending resonance in the sensors and theoretical estimates of ME voltage coefficients are in very good agreement with the data. PMID:26907290

  16. Sensitivity Enhancement in Magnetic Sensors Based on Ferroelectric-Bimorphs and Multiferroic Composites

    PubMed Central

    Sreenivasulu, Gollapudi; Qu, Peng; Petrov, Vladimir; Qu, Hongwei; Srinivasan, Gopalan

    2016-01-01

    Multiferroic composites with ferromagnetic and ferroelectric phases have been studied in recent years for use as sensors of AC and DC magnetic fields. Their operation is based on magneto-electric (ME) coupling between the electric and magnetic subsystems and is mediated by mechanical strain. Such sensors for AC magnetic fields require a bias magnetic field to achieve pT-sensitivity. Novel magnetic sensors with a permanent magnet proof mass, either on a ferroelectric bimorph or a ferromagnetic-ferroelectric composite, are discussed. In both types, the interaction between the applied AC magnetic field and remnant magnetization of the magnet results in a mechanical strain and a voltage response in the ferroelectric. Our studies have been performed on sensors with a Nd-Fe-B permanent magnet proof mass on (i) a bimorph of oppositely-poled lead zirconate titanate (PZT) platelets and (ii) a layered multiferroic composite of PZT-Metglas-Ni. The sensors have been characterized in terms of sensitivity and equivalent magnetic noise N. Noise N in both type of sensors is on the order of 200 pT/√Hz at 1 Hz, a factor of 10 improvement compared to multiferroic sensors without a proof mass. When the AC magnetic field is applied at the bending resonance for the bimorph, the measured N ≈ 700 pT/√Hz. We discuss models based on magneto-electro-mechanical coupling at low frequency and bending resonance in the sensors and theoretical estimates of ME voltage coefficients are in very good agreement with the data. PMID:26907290

  17. Results of chemical decontamination of DOE`s uranium-enrichment scrap metal

    SciTech Connect

    Levesque, R.G.

    1997-02-01

    The CORPEX{reg_sign} Nuclear Decontamination Processes were used to decontaminate representative scrap metal specimens obtained from the existing scrap metal piles located at the Department of Energy (DOE) Portsmouth Gaseous Diffusion Plant (PORTS), Piketon, Ohio. In September 1995, under contract to Lockheed Martin Energy Systems, MELE Associates, Inc. performed the on-site decontamination demonstration. The decontamination demonstration proved that significant amounts of the existing DOE scrap metal can be decontaminated to levels where the scrap metal could be economically released by DOE for beneficial reuse. This simple and environmentally friendly process can be used as an alternative, or in addition to, smelting radiologically contaminated scrap metal.

  18. Innovative technologies for recycling contaminated concrete and scrap metal

    SciTech Connect

    Bossart, S.J.; Moore, J.

    1993-09-01

    Decontamination and decommissioning of US DOE`s surplus facilities will generate enormous quantities of concrete and scrap metal. A solicitation was issued, seeking innovative technologies for recycling and reusing these materials. Eight proposals were selected for award. If successfully developed, these technologies will enable DOE to clean its facilities by 2019.

  19. BRONZE FOUNDRY SCRAP STORED IN THE BINS TO THE RIGHT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BRONZE FOUNDRY SCRAP STORED IN THE BINS TO THE RIGHT ARE LOADED INTO THE BOTTOM DROPPING CHARGE BUCKET IN THE BACKGROUND BEFORE BEING CHARGED INTO ONE OF THE ELECTRIC ARC FURNACES. - Stockham Pipe & Fittings Company, Brass Foundry, 4000 Tenth Avenue North, Birmingham, Jefferson County, AL

  20. 32 CFR 644.522 - Clearance of military scrap.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 32 National Defense 4 2010-07-01 2010-07-01 true Clearance of military scrap. 644.522 Section 644.522 National Defense Department of Defense (Continued) DEPARTMENT OF THE ARMY (CONTINUED) REAL PROPERTY REAL ESTATE HANDBOOK Disposal Clearance of Explosive Hazards and Other Contamination from...

  1. 32 CFR 644.522 - Clearance of military scrap.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 32 National Defense 4 2011-07-01 2011-07-01 false Clearance of military scrap. 644.522 Section 644.522 National Defense Department of Defense (Continued) DEPARTMENT OF THE ARMY (CONTINUED) REAL PROPERTY REAL ESTATE HANDBOOK Disposal Clearance of Explosive Hazards and Other Contamination from...

  2. 7 CFR 29.1169 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.1169 Section 29.1169 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  3. 7 CFR 29.2441 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.2441 Section 29.2441 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  4. 7 CFR 29.6131 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.6131 Section 29.6131 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  5. 7 CFR 29.2666 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.2666 Section 29.2666 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  6. 7 CFR 29.3157 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.3157 Section 29.3157 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  7. 7 CFR 29.3652 - Scrap (S Group).

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Scrap (S Group). 29.3652 Section 29.3652 Agriculture Regulations of the Department of Agriculture AGRICULTURAL MARKETING SERVICE (Standards, Inspections, Marketing Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  8. Scrap tires: Black gold or fool`s gold?

    SciTech Connect

    Glaz, S.

    1995-10-01

    Three years ago, a US EPA report estimated there were between 2 and 3 billion tires stockpiled in the US. Currently, according to the Scrap Tire Management Council (STMC, Washington, DC), the number of stockpiled tires totals 850 million. However, this reduction is not due to federal or state legislation; simply, the number was overestimated. Whatever the actual number, scrap tire mounds have been large enough to prompt 34 states to developed scrap tire funding programs aimed at eliminating the stockpiling of the some 250 million tires generated per year, while gradually eliminating the tires already stockpiled. However, of the 34 states, only Illinois, Oregon, Florida, Wisconsin, and Minnesota, are aggressively tackling the problem. In each of these five cases, state officials claim, the only viable way to reduce large quantities of tires quickly is through energy reuse, and, like any other disposal method, it costs money. To compensate for the costs of elimination, states are developing funding for scrap tire reduction programs by placing fees on tire disposal, tire purchase, or vehicle title transfer and registration.

  9. INTERIOR VIEW, LOOKING NORTH, TOWARDS CUPOLA WHERE SCRAP METAL AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW, LOOKING NORTH, TOWARDS CUPOLA WHERE SCRAP METAL AND OTHER COMPONENTS ARE MELTED TO CREATE DUCTILE IRON. BRIGHT FLASH IN BACKGROUND RESULTS FROM MOLTEN METAL (DUCTILE IRON) BEING POURED FROM CUPOLA INTO TRANSFER LADLE - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  10. 32 CFR 644.522 - Clearance of military scrap.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 32 National Defense 4 2012-07-01 2011-07-01 true Clearance of military scrap. 644.522 Section 644.522 National Defense Department of Defense (Continued) DEPARTMENT OF THE ARMY (CONTINUED) REAL PROPERTY REAL ESTATE HANDBOOK Disposal Clearance of Explosive Hazards and Other Contamination from...

  11. 32 CFR 644.522 - Clearance of military scrap.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 32 National Defense 4 2013-07-01 2013-07-01 false Clearance of military scrap. 644.522 Section 644.522 National Defense Department of Defense (Continued) DEPARTMENT OF THE ARMY (CONTINUED) REAL PROPERTY REAL ESTATE HANDBOOK Disposal Clearance of Explosive Hazards and Other Contamination from...

  12. 32 CFR 644.522 - Clearance of military scrap.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 32 National Defense 4 2014-07-01 2013-07-01 true Clearance of military scrap. 644.522 Section 644.522 National Defense Department of Defense (Continued) DEPARTMENT OF THE ARMY (CONTINUED) REAL PROPERTY REAL ESTATE HANDBOOK Disposal Clearance of Explosive Hazards and Other Contamination from...

  13. Recycling of Al-Si die casting scraps for solar Si feedstock

    NASA Astrophysics Data System (ADS)

    Seo, Kum-Hee; Jeon, Je-Beom; Youn, Ji-Won; Kim, Suk Jun; Kim, Ki-Young

    2016-05-01

    Recycling of aluminum die-casting scraps for solar-grade silicon (SOG-Si) feedstock was performed successfully. 3 N purity Si was extracted from A383 die-casting scrap by using the combined process of solvent refining and an advanced centrifugal separation technique. The efficiency of separating Si from scrap alloys depended on both impurity level of scraps and the starting temperature of centrifugation. Impurities in melt and processing temperature governed the microstructure of the primary Si. The purity of Si extracted from the scrap melt was 99.963%, which was comparable to that of Si extracted from a commercial Al-30 wt% Si alloy, 99.980%. The initial purity of the scrap was 2.2% lower than that of the commercial alloy. This result confirmed that die-casting scrap is a potential source of high-purity Si for solar cells.

  14. A study on the changes in attractive force of magnetic attachments for overdenture

    PubMed Central

    Lee, Jong-Hyuk; Choi, Yu-Sung

    2016-01-01

    PURPOSE Although magnetic attachment is used frequently for overdenture, it is reported that attractive force can be decreased by abrasion and corrosion. The purpose of this study was to establish the clinical basis about considerations and long term prognosis of overdenture using magnetic attachments by investigating the change in attractive force of magnetic attachment applied to the patients. MATERIALS AND METHODS Among the patients treated with overdenture using magnetic attachments in Dankook University Dental Hospital, attractive force records of 61 magnetic attachments of 20 subjects who re-visited from July 2013 to June 2014 were analyzed. Dental magnet tester (Aichi Micro Intelligent Co., Aichi, Japan) was used for measurement. The magnetic attachments used in this study were Magfit IP-B Flat, Magfit DX400, Magfit DX600 and Magfit DX800 (Aichi Steel Co., Aichi, Japan) filled with Neodymium (NdFeB), a rare-earth magnet. RESULTS Reduction ratio of attractive force had no significant correlation with conditional variables to which attachments were applied, and was higher when the maintenance period was longer (P<.05, r=.361). Reduction ratio of attractive force was significantly higher in the subject group in which attachments were used over 9 years than within 9 years (P<.05). Furthermore, 16.39% of total magnetic attachments showed detachment of keeper or assembly. CONCLUSION Attractive force of magnetic attachment is maintained regardless of conditional variables and reduction ratio increased as the maintenance period became longer. Further study on adhesive material, attachment method and design improvement to prevent detachment of magnetic attachment is needed. PMID:26949482

  15. Dense arrays of cobalt nanorods as rare-earth free permanent magnets

    NASA Astrophysics Data System (ADS)

    Anagnostopoulou, E.; Grindi, B.; Lacroix, L.-M.; Ott, F.; Panagiotopoulos, I.; Viau, G.

    2016-02-01

    We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m-3. The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This allowed a quantitative assessment of the (BH)max values. The highest (BH)max of 165 kJ m-3 was obtained for a sample combining a high magnetic volume fraction and a very large M(H) loop squareness. This study shows that this bottom-up approach is very promising to get new hard magnetic materials that can compete in the permanent magnet panorama and fill the gap between the ferrites and the NdFeB magnets.We demonstrate in this paper the feasibility to elaborate rare-earth free permanent magnets based on cobalt nanorods assemblies with energy product (BH)max exceeding 150 kJ m-3. The cobalt rods were prepared by the polyol process and assembled from wet suspensions under a magnetic field. Magnetization loops of dense assemblies with remanence to a saturation of 0.99 and squareness of 0.96 were measured. The almost perfect M(H) loop squareness together with electron microscopy and small angle neutron scattering demonstrate the excellent alignment of the rods within the assemblies. The magnetic volume fraction was carefully measured by coupling magnetic and thermogravimetric analysis and found in the range from 45 to 55%, depending on the rod diameter and the alignment procedure. This

  16. Simultaneous magnetic actuation and observation with ferromagnetic sensors

    NASA Astrophysics Data System (ADS)

    Czajkowski, J.; Kinnunen, P.; Haapanen, K.; Niinimäki, J.; Fabritius, T.

    2016-02-01

    We present a novel, non-contact, and non-optical approach to actuation and sensing. In the developed method, both functions are based only on the alternating magnetic field and take place simultaneously. The article demonstrates the technique in one of its potential applications, i.e. rheometry. The developed device uses two orthogonal pairs of inductor coils to generate a rotating magnetic field. The field actuates a rotor with an embedded NdFeB ring magnet. The angular displacement is simultaneously monitored with an angular AMR sensor, placed underneath the rotor. The device is used to study aqueous solutions at different concentrations of glycerol (10-95%). The accuracy of the angular sensing is verified using machine vision and pattern recognition, which is a technique widely used in the existing viscometers. A new approach to viscosity probing and phase slipping detection is introduced. So far, in non-contact rotational viscometers the dynamic viscosity was related to a critical frequency, determined by altering the frequency of the rotating magnetic field. However, we propose to alter the magnitude of the field, by changing the current in the inductor coils. The frequency is kept constant and the viscosity is proportional to the amplitude of current, for which the phase slipping occurs. The applied rate of rotation can be optimized for a particular measurement scenario. The results suggest a great potential of the technique in a variety of scenarios. Simultaneous magnetic actuation and sensing enables application in a broad frequency band, from dc to tens of kilohertz. Moreover, the design of a measurement device is simplified, so that its cost can be significantly lower than that of a conventional system. Furthermore, presented method is non-contact, does not require a clear optical path, and could be less susceptible to the environmental conditions (e.g. poor illumination, or full immersion in the studied solution).

  17. Influence of Critical Current Density on Guidance Force Decay of HTS Bulk Exposed to AC Magnetic Field Perturbation in a Maglev Vehicle System

    NASA Astrophysics Data System (ADS)

    Longcai, Zhang; Jianguo, Kong

    2012-07-01

    Superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the HTS bulks are always exposed to AC external magnetic field, which is generated by the inhomogeneous surface magnetic field of the NdFeB guideway. In our previous work, we studied the guidance force decay of the YBCO bulk over the NdFdB guideway used in the High-temperature superconducting maglev vehicle system with the application of the AC external magnetic field, and calculated the guidance force decay as a function of time based on an analytic model. In this paper, we investigated the influence of the critical current density on the guidance force decay of HTS bulk exposed to AC field perturbation in the maglev vehicle system and try to adopt a method to suppress the decay. From the results, it was found that the guidance force decay rate was higher for the bulk with lower critical current density. Therefore, we could suppress the guidance force decay of HTS bulk exposed to AC external magnetic field perturbation in the maglev vehicle system by improving critical current density of the bulk.

  18. Hydrocoprocessing of scrap automotive tires and coal. Analysis of oils from autoclave coprocessing

    SciTech Connect

    Anderson, L.L.; Ding, W.; Liang, J.; Callen, M.; Mastral, A.M.; Mayoral, M.C.; Murillo, R.

    1997-11-01

    Hydrocoprocessing of scrap automotive tires and a low-rank coal was carried out in a magnetically stirred autoclave. Reaction temperature (400 C) and time (30 min) were kept constant in every experiment, while different pressures (10, 5, and 1 MPa of H{sub 2} and 0.1 MPa of N{sub 2}) were studied. An iron-based catalyst was used to improve yields. Derived oils were analyzed by GC-MS and TLC-FID. In terms of yields, it is shown that there is a synergism between these two materials, although it can only be observed working at low hydrogen pressure. The oils obtained in the coprocessing showed a more aromatic nature than those obtained when both materials are processed alone, and higher boiling points, suggesting that radicals from rubber and coal react between each other instead of reacting with hydrogen radicals.

  19. Implant assisted-magnetic drug targeting: Comparison of in vitro experiments with theory

    NASA Astrophysics Data System (ADS)

    Avilés, Misael O.; Ebner, Armin D.; Ritter, James A.

    Implant assisted-magnetic drug targeting (IA-MDT) was studied both in vitro and theoretically, with extensive comparisons made between model and experiment. Magnetic drug carrier particles (MDCPs) comprised of magnetite encased in a polymer were collected magnetically using a ferromagnetic, coiled, wire stent as the implant and a NdFeB permanent magnet for the applied magnetic field. A 2-D mathematical model with no adjustable parameters was developed and compared to the 3-D experimental results. The effects of the fluid velocity, stent and MDCP properties, and magnetic field strength on the performance of the system were evaluated in terms of the capture efficiency (CE) of the MDCPs. In nearly all cases, the parametric trends predicted by the model were in good agreement with the experimental results: the CE always increased with decreasing velocity, increasing magnetic field strength, increasing MDCP size or magnetite content, or increasing wire size. The only exception was when experiments showed an increase in the CE with an increase in the number of loops in the wire, while the model showed no dependence. The discrepancies between experiment and theory were attributed to phenomena not accounted for by the model, such as 3-D to 2-D geometric and magnetic field orientation differences, and interparticle interactions between the MDCPs that lead to magnetic agglomeration and shearing force effects. Overall, this work showed the effectiveness of a stent-based IA-MDT system through both in vitro experimentation and corroborated theory, with the designs of the ferromagnetic wire and the MDCPs both being paramount to the CE.

  20. Technological and economical analysis of salient pole and permanent magnet synchronous machines designed for wind turbines

    NASA Astrophysics Data System (ADS)

    Gündoğdu, Tayfun; Kömürgöz, Güven

    2012-08-01

    Chinese export restrictions already reduced the planning reliability for investments in permanent magnet wind turbines. Today the production of permanent magnets consumes the largest proportion of rare earth elements, with 40% of the rare earth-based magnets used for generators and other electrical machines. The cost and availability of NdFeB magnets will likely determine the production rate of permanent magnet generators. The high volatility of rare earth metals makes it very difficult to quote a price. Prices may also vary from supplier to supplier to an extent of up to 50% for the same size, shape and quantity with a minor difference in quality. The paper presents the analysis and the comparison of salient pole with field winding and of peripheral winding synchronous electrical machines, presenting important advantages. A neodymium alloy magnet rotor structure has been considered and compared to the salient rotor case. The Salient Pole Synchronous Machine and the Permanent Magnet Synchronous Machine were designed so that the plate values remain constant. The Eddy current effect on the windings is taken into account during the design, and the efficiency, output power and the air-gap flux density obtained after the simulation were compared. The analysis results clearly indicate that Salient Pole Synchronous Machine designs would be attractive to wind power companies. Furthermore, the importance of the design of electrical machines and the determination of criteria are emphasized. This paper will be a helpful resource in terms of examination and comparison of the basic structure and magnetic features of the Salient Pole Synchronous Machine and Permanent Magnet Synchronous Machine. Furthermore, an economic analysis of the designed machines was conducted.

  1. Melting standardized aluminum scrap: A mass balance model for europe

    NASA Astrophysics Data System (ADS)

    Boin, U. M. J.; Bertram, M.

    2005-08-01

    Although individual aluminum recycling companies have good knowledge of scrap in terms of its characteristic metal yield during melting, an overall view of this industry is still missing. An aluminum mass balance for the aluminum recycling industry in the European Union member states from 1995 to 2004 (EU-15) has been carried out. The objective was to increase the transparency of the complex recycling system and to determine how resource-conservative the industry is when melting aluminum scrap. Results show that in 2002, about 7 million tonnes of purchased, tolled, and internal scrap—with a metal content of 94%—were recycled in the EU-15. By comparing the net metal input to the final product, the study finds a very respectable metal recovery rate of 98%.

  2. Occurrence and detection of viable Listeria in food scrap compost.

    PubMed

    Droffner, M L; Brinton, W F

    1996-11-01

    Listeria species (L. innocua, L. ivanovii, L. seeligeri, and L. grayi) were readily detected in food scraps by Nucleic Acid Hybridization (NAH) probes using a standard Listeria selective medium (UVM-1) at ambient temperature. Various food scrap compost recipes artificially contaminated with Listeria at 10(7) cells per gram wet weight were composted in thermally insulated bench scale reactor vessels. These Listeria were not detected when the compost temperature became elevated. Different isolation methods for the Listeria showed this result to be a false negative occurring apparently because the heat stressed Listeria were unable to survive in the selective medium (UVM-1). Once incubated at 37 degrees C in Universal Listeria medium (ULM), the Listeria were detectable for a short period in compost at temperatures as high as 64 degrees C. PMID:9353544

  3. Magnetic actuator intended for left ventricular assist system

    NASA Astrophysics Data System (ADS)

    Saotome, H.; Okada, T.

    2006-04-01

    With the goal of developing an artificial heart, the authors fabricated a prototype pump employing a linear motion magnetic actuator, and carried out performance tests. The actuator is composed of two disk-shaped Nd-Fe-B magnets having a diameter of 80 mm and a thickness of 7 mm. The disks are magnetized in the direction normal to the circular surface, and are formed by semicircular pieces; one semicircle serves as a N pole and the other as a S pole. The magnets face each other in the actuator. One magnet is limited to spin around its axis while the second magnet is limited to move in linear motion along its axis. In this way, the circumferential rotation of one of the magnets produces reciprocating forces on the other magnet, causing it to move back and forth. This coupled action produces a pumping motion. Because the two magnets are magnetically coupled without any mechanical contact, the rotating magnet does not have to be implanted and should be placed outside the body. The rotating magnet is driven by a motor. The motor power is magnetically conveyed, via the rotating magnet, to the implanted linear motion magnet through the skin. The proposed system yields no problems with infection that would otherwise require careful treatment in a system employing a tube penetrating the skin for power transmission. Comparison of the proposed system with another system using a transcutaneous transformer shows that our system has good potential to occupy a smaller space in the body, because it obviates implantation of a secondary part of the transformer, a power supply, and armature windings. The dimensions of the trial pump are designed in accordance with the fluid mechanical specifications of a human left ventricle, by computing magnetic fields that provide the magnetic forces on the magnets. The output power of the trial pump, 1.0 W at 87 beats/min, is experimentally obtained under the pressure and flow conditions of water, 100 mm Hg and 4.5 l/min.

  4. Experimental investigation on the characteristics of the plasma jet of a low-current vacuum arc in axial magnetic fields

    NASA Astrophysics Data System (ADS)

    Wang, Cong; Shi, Zongqian; Wu, Bingzhou; Gao, Zhanpeng; Jia, Shenli; Wang, Lijun

    2016-04-01

    In this paper, the characteristics of the plasma jet of a low-current vacuum arc with a single cathode spot (CS) in an external axial magnetic field (AMF) up to 150 mT is investigated experimentally, at a constant arc current ranging from 20 A to 60 A. The experiments are conducted with Cu butt contacts in a demountable vacuum chamber. Images of the plasma jets are photographed with a high-speed digital camera with an exposure time of 2 μs. The uniform constant AMF (B n ) within the inter-contacts region is supplied by Nd-Fe-B permanent magnets. The influence of the external AMF on the shape of the jet near the anode surface as well as in the arc column is mainly investigated. A luminous ‘spot’ is observed on the anode surface facing the position of the CS under a relatively strong AMF. The mechanism of the appearance of the luminous ‘spot’ is proposed to be connected to the secondary plasma originating from the anode. Moreover, with the increase in the strength of the AMF, the spreading angle of the cone-shaped plasma jet in the arc-column region decreases gradually. The plasma jet, subjected to a relatively strong AMF (120 mT and 150 mT), becomes cylindrical in shape in the arc-column region and conical in shape in the near-electrode regions. The overall geometry of the plasma jet looks like a dumbbell.

  5. 4. VIEW OF PLUTONIUM CANISTER ON CHAINVEYOR. SCRAP PLUTONIUM WAS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW OF PLUTONIUM CANISTER ON CHAINVEYOR. SCRAP PLUTONIUM WAS COLLECTED INTO CANS AT INDIVIDUAL WORKSTATIONS. THE CANS WERE TRANSFERRED VIA THE CHAIN CONVEYOR TO A WORKSTATION IN MODULE C WHERE THE MATERIAL WAS COMPRESSED INTO BRIQUETTES FOR LATER USE. (6/20/93) - Rocky Flats Plant, Plutonium Manufacturing Facility, North-central section of Plant, just south of Building 776/777, Golden, Jefferson County, CO

  6. Use of scrap rubber in asphalt pavement surfaces

    NASA Astrophysics Data System (ADS)

    Eaton, Robert A.; Roberts, Richard J.; Blackburn, Robert R.

    1991-12-01

    Scrap tire rubber was mixed into an asphalt concrete wearing course to study the effect of ice disbonding from the pavement surface under traffic. Rubber contents of 0, 3, 6, and 12 percent by weight were studied. Initial laboratory ice disbonding test results led to the development of a new paving material, Chunk Rubber Asphalt Concrete (CRAC), that uses larger pieces of rubber in a much denser asphalt concrete mix. Strength values doubled and ice disbonding performance was enhanced.

  7. Wastes from plutonium conversion and scrap recovery operations

    SciTech Connect

    Christensen, D.C.; Bowersox, D.F.; McKerley, B.J.; Nance, R.L.

    1988-03-01

    This report deals with the handling of defense-related wastes associated with plutonium processing. It first defines the different waste categories along with the techniques used to assess waste content. It then discusses the various treatment approaches used in recovering plutonium from scrap. Next, it addresses the various waste management approaches necessary to handle all wastes. Finally, there is a discussion of some future areas for processing with emphasis on waste reduction. 91 refs., 25 figs., 4 tabs.

  8. Advanced technologies for decontamination and conversion of scrap metal

    SciTech Connect

    MacNair, V.; Muth, T.; Shasteen, K.; Liby, A.; Hradil, G.; Mishra, B.

    1996-12-31

    In October 1993, Manufacturing Sciences Corporation was awarded DOE contract DE-AC21-93MC30170 to develop and test recycling of radioactive scrap metal (RSM) to high value and intermediate and final product forms. This work was conducted to help solve the problems associated with decontamination and reuse of the diffusion plant barrier nickel and other radioactively contaminated scrap metals present in the diffusion plants. Options available for disposition of the nickel include decontamination and subsequent release or recycled product manufacture for restricted end use. Both of these options are evaluated during the course of this research effort. work during phase I of this project successfully demonstrated the ability to make stainless steel from barrier nickel feed. This paved the way for restricted end use products made from stainless steel. Also, after repeated trials and studies, the inducto-slag nickel decontamination process was eliminated as a suitable alternative. Electro-refining appeared to be a promising technology for decontamination of the diffusion plant barrier material. Goals for phase II included conducting experiments to facilitate the development of an electro-refining process to separate technetium from nickel. In parallel with those activities, phase II efforts were to include the development of the necessary processes to make useful products from radioactive scrap metal. Nickel from the diffusion plants as well as stainless steel and carbon steel could be used as feed material for these products.

  9. New approaches to the collection of scrap batteries

    NASA Astrophysics Data System (ADS)

    Wilson, David N.

    Lead/acid batteries are by far the largest use of lead and they continue to grow in importance, both as a proportion of total lead use and in actual tonnage terms. They are also well suited to recycling and represent the major source of recoverable lead. As such, they are collected and recycled in large numbers in most countries. Unfortunately, the economics of recycling are not always favourable and recycling rates are therefore prone to fluctuation, tending to fall at times of low lead price and rise when prices are firmer. On top of this, tightening environmental standards are imposing additional costs on those involved in battery collection and recovery and are discouraging some traditional participants from continuing involvement in the process. As a result, considerable attention is being paid to ways of ensuring consistently high rates of battery recovery. Various approaches have been considered, both voluntary and compulsory, and several have been put into practice. Two main collection routes are used: the battery distribution network and the scrap-metal trade. A range of different measures are employed including acceptance of scrap batteries by retailers, compulsory exchange of old batteries for new, prohibitions on disposal of scrap batteries with household waste, returnable deposits on battery sales, and environmental levies. In all cases, the schemes are backed by education campaigns to ensure their effectiveness. The paper examines the principles behind the various approaches and describes several of the schemes that have been piloted or introduced in different countries.

  10. Advanced technologies for decontamination and conversion of scrap metals

    SciTech Connect

    Muth, T.R.; Moore, J.; Olson, D.; Mishra, B.

    1994-12-31

    Recycle of radioactive scrap metals (RSM) from decommissioning of DOE uranium enrichment and nuclear weapons manufacturing facilities is mandatory to recapture the value of these metals and avoid the high cost of disposal by burial. The scrap metals conversion project detailed below focuses on the contaminated nickel associated with the gaseous diffusion plants. Stainless steel can be produced in MSC`s vacuum induction melting process (VIM) to the S30400 specification using nickel as an alloy constituent. Further the case alloy can be rolled in MSC`s rolling mill to the mechanical property specification for S30400 demonstrating the capability to manufacture the contaminated nickel into valuable end products at a facility licensed to handle radioactive materials. Bulk removal of Technetium from scrap nickel is theoretically possible in a reasonable length of time with the high calcium fluoride flux, however the need for the high temperature creates a practical problem due to flux volatility. Bulk decontamination is possible and perhaps more desirable if nickel is alloyed with copper to lower the melting point of the alloy allowing the use of the high calcium fluoride flux. Slag decontamination processes have been suggested which have been proven technically viable at the Colorado School of Mines.

  11. Study on the health hazards of scrap metal cutters.

    PubMed

    Ho, S F; Wong, P H; Kwok, S F

    1989-12-01

    Scrap metal cutters seemed to be left out in most preventive programmes as the workers were mainly contract workers. The health hazards of scrap metal cutting in 54 workers from a foundry and a ship breaking plant were evaluated. Environmental sampling showed lead levels ranging from 0.02 to 0.57 mg/m3 (threshold limit values is 0.15 mg/m3). Exposure to lead came mainly from the paint coat of the metals cut. Metal fume fever was not reported although their main complaints were cough and rhinitis. Skin burns at all stages of healing and residual scars were seen over hands, forearms and thighs. 96% of the cutters had blood lead levels exceeding 40 micrograms/100 ml with 10 workers exceeding 70 micrograms/100 ml. None had clinical evidence of lead poisoning. The study showed that scrap metal cutting is a hazardous industry associated with significant lead exposure. With proper medical supervision, the blood lead levels of this group of workers decreased illustrating the importance of identifying the hazard and implementing appropriate medical surveillance programmes. PMID:2635395

  12. The use of scrap tires in rotary cement kilns

    SciTech Connect

    Blumenthal, M.

    1996-12-31

    The use of scrap tires as a supplemental fuel in the United States Portland cement industry has increased significantly in the past six years. In 1990, there were two kilns using tire-derived fuel (TDF), today 30 kilns use TDF. The outlook for continued and expanded use of TDF in the U.S. cement industry should be considered favorable, with 15 kilns conducting tests to determine TDF`s applicability or in the permitting process. The Council`s estimates are that by the end of 1996, the cement industry could be consuming some 75-100 million of the 253 million annually generated scrap tires in the United States. This level of TDF usage will make the cement industry the largest market segments for scrap tires in the United States. While the long-term outlook is at present positive, there are a series of factors that have, and will likely continue to adversely impact the near-term usage of TDF. These issues, as well as the factors that are likely to positively impact the cement kiln TDF market are the subject of this presentation.

  13. EFFECTOF ISOLATION WALL USING SCRAP TIRE ON GROUND VIBRATION REDUCTION

    NASA Astrophysics Data System (ADS)

    Kashimoto, Takahiko; Kashimoto, Yusuke; Hayakawa, Kiyoshi; Matsui, Tamotsu; Fujimoto, Hiroaki

    Some countermeasure methods against the environmental ground vibration caused by some traffic vibrations have been proposed so far. The authors have developed a new type ground vibration isolation wall using scrap tire, and evaluated its effectiveness on the ground vibration reduction by full scale field tests. In this paper, the authors discussed and examined the effectiveness of the developed countermeasure method by two field tests. The one concerns on the effect of scrap tire as soft material of vibration isolation wall, and the other on the effect of the developed countermeasure method practically applied in a residential area close to monorail traffic. As the results, it was elucidated that the ground vibration of 2-3 dB was reduced in case of two times volume of the soft material, the conversion ratio of the vibration energy of the soft material to the kinetic energy was higher than that of the core material of PHC pile, the vibration acceleration of 0.19 - 1.26 gal was reduced by the developed countermeasure method in case of the monorail traffic, and the vibration reduction measured behind the isolation wall agreed well with the proposed theoretical value, together with confirming the effectiveness of the ground vibration isolation wall using scrap tire as the countermeasure method against the environmental ground vibration.

  14. Recycling metal scrap. (Latest citations from the EI compendex*plus database). Published Search

    SciTech Connect

    Not Available

    1993-11-01

    The bibliography contains citations concerning the processes, techniques, and benefits of recycling metal scrap. The recycling processes for aluminum, chromium, nickel, cobalt, lead, copper, and precious metals scrap are discussed. Recycling in the jewelry, electronics, milling, beverage, automotive, and aircraft industries is considered. Analyses of the current global scrap metal recycling trends are included. (Contains 250 citations and includes a subject term index and title list.)

  15. United States copper metal and scrap use and trade patterns, 1995‒2014

    USGS Publications Warehouse

    Goonan, Thomas G.

    2016-01-01

    This report considers changes to the copper and copper scrap industries of the United States. For the study period, 1995 through 2014, U.S. refined copper production from all sources (primary and secondary materials) decreased from 2.28 million metric tons (Mt) of copper to 1.05 Mt (a 54 percent decrease). During the same period, U.S. copper scrap net exports increased from 0.203 Mt to 0.737 Mt (a 263 percent increase and a compound annual growth rate of about 7.0 percent per year). Copper and copper scrap prices (in constant 2014 dollars) rose such that 2014 prices were about 48 percent greater than 1995 prices. From 1995 through 2014, Chinese imports of copper scrap from the United States grew from 0.061 Mt to 0.569 Mt (an increase of about 830 percent and a compound annual growth rate of about 12.5 percent per year). In 2011, Chinese imports of U.S. copper scrap peaked at 0.745 Mt of contained copper. In 1995, Chinese imports of U.S. copper scrap accounted for 17 percent of U.S. copper scrap exports. By 2014, Chinese imports accounted for 69 percent of U.S. copper scrap exports (by weight), and Chinese imports of U.S. copper scrap were valued at $1.45 billion.

  16. 48 CFR 45.606-1 - Contractor with an approved scrap procedure.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... procedures). (c) Inventory disposal schedules shall be submitted for all aircraft regardless of condition, flight safety critical aircraft parts, and scrap that— (1) Requires demilitarization; (2) Is a...

  17. Scrap tire management in the New York/Mid Atlantic region

    SciTech Connect

    Blumenthal, M.

    1995-05-01

    The Scrap Tire Management Council (STMC) is a North American tire manufactures sponsored, advocacy organization, created to identify and promote environmentally and economically sound markets for scrap tires. The primary goal of the Council is to assist in the creation of demand for 100 percent of the annually generated scrap tires in the United States. Based on current market demand and projected market growth, we envision the primary goal to be met by the turn of the century. A national overview of the scrap tire situation is presented, and then the situations in New York/Mid Atlantic region are discussed.

  18. Statewide plan for utilization of scrap tires in Kansas. Final report, September 1993-May 1995

    SciTech Connect

    Nelson, R.G.; Hossain, M.

    1995-05-01

    This study was conducted to determine the current and future supply of scrap tire rubber and the feasibility of using scrap tires in Kansas for various purposes. The goal was to determine if a sufficient quantity of recycled rubber existed and what the cost would be to meet the ISTEA (Intermodal Surface Transportation Efficiency Act) requirements for 1995 and thereafter. The four tasks included in the study were: surveying scrap tire utilization plans in other states; inventory scrap tires in Kansas; estimating scrap tire generation in the future; and determiming cost effectiveness of various uses of scrap tires. Currently there are 4.5 to 5.5 million scrap tires in Kansas and the annual generation of scrap tires is estimated to be 2 to 3 million. The ISTEA mandate would require an estimated 367,000 scrap tires be recycled annually. KDOT has used more rubber in 1993 and 1994 than will be required by 1997 when the 20% required by ISTEA is in effect.

  19. A note on scrap in the 1992 U.S. input-output tables

    USGS Publications Warehouse

    Swisko, George M.

    2000-01-01

    Introduction A key concern of industrial ecology and life cycle analysis is the disposal and recycling of scrap. One might conclude that the U.S. input-output tables are appropriate tools for analyzing scrap flows. Duchin, for instance, has suggested using input-output analysis for industrial ecology, indicating that input-output economics can trace the stocks and flows of energy and other materials from extraction through production and consumption to recycling or disposal. Lave and others use input-output tables to design life cycle assessment models for studying product design, materials use, and recycling strategies, even with the knowledge that these tables suffer from a lack of comprehensive and detailed data that may never be resolved. Although input-output tables can offer general guidance about the interdependence of economic and environmental processes, data reporting by industry and the economic concepts underlying these tables pose problems for rigorous material flow examinations. This is especially true for analyzing the output of scrap and scrap flows in the United States and estimating the amount of scrap that can be recycled. To show how data reporting has affected the values of scrap in recent input-output tables, this paper focuses on metal scrap generated in manufacturing. The paper also briefly discusses scrap that is not included in the input-output tables and some economic concepts that limit the analysis of scrap flows.

  20. H. R. 3059: A bill to establish a scrap tire trust fund to provide financial assistance to States to eliminate current scrap tire piles and to manage the future disposal of scrap tires, introduced in the US House of Representatives, One Hundred Second Congress, First Session, July 25, 1991

    SciTech Connect

    Not Available

    1991-01-01

    This bill was introduced into the US House of Representatives on July 25, 1991 to establish a scrap tire trust fund to provide financial assistance to states to eliminate current scrap tire piles and to manage the future disposal of scrap tires. Amounts from the fund will be available for making expenditures for purposes of conducting surveys of current scrap tire piles, developing tire management plans, and carrying out plans relating to the reduction and elimination of existing scrap tire piles, including recycling, recovering, and reusing scrap tires. Not in excess to 5% of the account may be used for payment of expenses for administration of the fund.

  1. Magnetic microparticles for harvesting Dunaliella tertiolecta microalgae

    NASA Astrophysics Data System (ADS)

    Manousakis, Emmanouil; Manariotis, Ioannis D.

    2016-04-01

    Microalgae based biofuels have been considered as a sustainable alternative to traditional fuels due to the higher biomass yield and lipid productivity, and the ability to be cultivated in non arable land making them not antagonistic with food supply chain. Due to the dilute nature of algal cultures and the small size of algae cells, the cost of microalgae harvesting is so far a bottleneck in microalgal based biofuel production. It is estimated that the algal recovery cost is at least 20-30% of the total biomass production cost. Various processes have been employed for the recovery of microalgal biomass, which include centrifugation, gravity separation, filtration, flocculation, and flotation. Recently, magnetophoric harvesting has received increased attention for algal separation, although it has been first applied for algal removal since the mid of 1970s. The magnetic separation process is based on bringing in contact the algal cells with the magnetic particles, and separating them from the liquid by an external magnetic force. The aim of this work was to investigate the harvesting of microalgae cells using Fe3O4 magnetic microparticles (MPs). Dunaliella tertiolecta was selected as a representative for marine microalgae. D. tertiolecta was cultivated under continuous artificial light, in 20 L flasks. Fe3O4 MPs were prepared by microwave irradiation of FeSO4 7H2O in an alkaline solution. Numerous batch and flow-through experiments were conducted in order to investigate the effect of the magnetic material addition on microalgae removal. Batch experiments were conducted examining different initial algal and MPs concentration, and algal culture volume. Flow-through experiments were conducted in a laboratory scale column made of Plexiglass. External magnetic field was applied by arranging at various points across the column length NdFeB magnets. Algal removal in flow-through experiments ranged from 70 to 85% depending on the initial MPs concentration and the hydraulic

  2. Chemical structure of extracted copper from scrap Cu/ITO thin films in a room temperature ionic liquid containing iodine/iodide

    NASA Astrophysics Data System (ADS)

    Huang, Hsin-Liang; Huang, Hsin-Hung; Wei, Yu Jhe

    2016-05-01

    A RTIL (room temperature ionic liquid) containing iodine/iodide (RTIL-I) was studied to determine its coated copper extraction efficiency on the surface of scrap Cu/indium tin oxide (ITO) thin films. According to the X-ray absorption near edge structural spectra and transmission electron microscopy observations, about 95% of Cu with the size of 80 nm was stripped from scrap Cu/ITO thin film into the RTIL-I and then formed 90 nm of α-CuI and CuI2- within 30 min at 298 K. The 31P NMR (nuclear magnetic resonance) spectra suggests [PF6]- of the RTIL-I may enhance the extraction of nanoparticles into the RTIL-I.

  3. Force prediction in permanent magnet flat linear motors (abstract)

    NASA Astrophysics Data System (ADS)

    Eastham, J. F.; Akmese, R.

    1991-11-01

    The advent of neodymium iron boron rare-earth permanent magnet material has afforded the opportunity to construct linear machines of high force to weight ratio. The paper describes the design and construction of an axial flux machine and rotating drum test rig. The machine occupies an arc of 45° on a drum 1.22 m in diameter. The excitation is provided by blocks of NdFeB material which are skewed in order to minimize the force variations due to slotting. The stator carries a three-phase short-chorded double-layer winding of four poles. The machine is supplied by a PWM inverter the fundamental component of which is phase locked to the rotor position so that a ``dc brushless'' drive system is produced. Electromagnetic forces including ripple forces are measured at supply frequencies up to 100 Hz. They are compared with finite-element analysis which calculates the force variation over the time period. The paper then considers some of the causes of ripple torque. In particular, the force production due solely to the permanent magnet excitation is considered. This has two important components each acting along the line of motion of the machine, one is due to slotting and the other is due to the finite length of the primary. In the practical machine the excitation poles are skewed to minimize the slotting force and the effectiveness of this is confirmed by both results from the experiments and the finite-element analysis. The end effect force is shown to have a space period of twice that of the excitation. The amplitude of this force and its period are again confirmed by practical results.

  4. Carbothermic Aluminum Production Using Scrap Aluminum As A Coolant

    DOEpatents

    LaCamera, Alfred F.

    2002-11-05

    A process for producing aluminum metal by carbothermic reduction of alumina ore. Alumina ore is heated in the presence of carbon at an elevated temperature to produce an aluminum metal body contaminated with about 10-30% by wt. aluminum carbide. Aluminum metal or aluminum alloy scrap then is added to bring the temperature to about 900-1000.degree. C. and precipitate out aluminum carbide. The precipitated aluminum carbide is filtered, decanted, or fluxed with salt to form a molten body having reduced aluminum carbide content.

  5. Results of a Division of Radiation Protection scrap yard exercise.

    PubMed

    James, J D

    2001-02-01

    For years the Division of Radiation Protection (DRP) has participated in exercises, which are required by the Federal Emergency Management Agency (FEMA) to demonstrate our ability to deal with an accident at a nuclear power plant. These demonstrations are defined by objectives and are structured such that they offer little opportunity to practice for real-world radiological events in the exercise. Since real-world radiological incidents do occur throughout the year, this exercise was designed to be as realistic as possible. A scrap yard incident was chosen as the most probable type of event. The exercise was conducted on May 5 and 6, 1999. PMID:11197512

  6. Minnesota`s experience using shingle scrap in bituminous pavements. Final report, 1991-1996

    SciTech Connect

    Janisch, D.W.; Turgeon, C.M.

    1996-10-01

    The Minnesota Department of Transportation (Mn/DOT) has experimented with the use of shingle scrap in hot mix asphalt (HMA) since 1990. To date, the source of the shingle scrap has been shingle manufacturers exclusively. The manufactured shingle scrap consists primarily of tab punch-outs but also contains some mis-colored and damaged shingles. Test sections were constructed on the Willard Munger Recreational Trail, T.H. 25 in Mayer, Minnesota and on County State Aid Highway (CSAH) 17, in Scott County, Minnesota. Not only are the test sections performing as well as the control sections, but using shingle scrap reduces the amount of virgin asphalt cement required in a bituminous mix, thus creating the potential for a cost savings when using shingle scrap in HMA. Based on the performance of these test sections, shingle manufacturing scrap is now an allowable salvage material in hot mix asphalt under Mn/DOT specification 2331.E2e, Recycled Mixture Requirements. This report outlines the history of shingle scrap use in Minnesota, presents laboratory and field performance data and contains the current Mn/DOT specifications allowing shingle scrap to be used as a salvage material in HMA pavements.

  7. Removal of contaminants in leachate from landfill by waste steel scrap and converter slag.

    PubMed

    Oh, Byung-Taek; Lee, Jai-Young; Yoon, Jeyong

    2007-08-01

    This study may be the first investigation to be performed into the potential benefits of recycling industrial waste in controlling contaminants in leachate. Batch reactors were used to evaluate the efficacy of waste steel scrap and converter slag to treat mixed contaminants using mimic leachate solution. The waste steel scrap was prepared through pre-treatment by an acid-washed step, which retained both zero-valent iron site and iron oxide site. Extensive trichloroethene (TCE) removal (95%) occurred by acid-washed steel scrap within 48 h. In addition, dehalogenation (Cl(-) production) was observed to be above 7.5% of the added TCE on a molar basis for 48 h. The waste steel scrap also removed tetrachloroethylene (PCE) through the dehalogenation process although to a lesser extent than TCE. Heavy metals (Cr, Mn, Cu, Zn, As, Cd, and Pb) were extensively removed by both acid-washed steel scrap and converter slag through the adsorption process. Among salt ions (NH (4)(+) , NO (3)(-) , and PO (4)(3-) ), PO (4)(3-) was removed by both waste steel scrap (100% within 8 h) and converter slag (100% within 20 min), whereas NO (3)(-) and NH (4)(+ ) were removed by waste steel scrap (100% within 7 days) and converter slag (up to 50% within 4 days) respectively. This work suggests that permeable reactive barriers (PRBs) with waste steel scrap and converter slag might be an effective approach to intercepting mixed contaminants in leachate from landfill. PMID:17492478

  8. UTILIZATION OF SCRAP PREPREG WASTES AS A REINFORCEMENT IN A WHOLLY RECYCLED PLASTIC - PHASE I

    EPA Science Inventory

    Foster-Miller proposes to utilize scrap prepreg waste as a reinforcement in recycled polyethylene. By reinforcing recycled plastics such as polyethylene with scrap prepreg and suitable binders, an economical useful product can be obtained. At the same time, this innovation ...

  9. Geomagnetic field modulates artificial static magnetic field effect on arterial baroreflex and on microcirculation

    NASA Astrophysics Data System (ADS)

    Gmitrov, Juraj

    2007-03-01

    Spreading evidence suggests that geomagnetic field (GMF) modulates artificial magnetic fields biological effect and associated with increased cardiovascular morbidity. To explore the underlying physiological mechanism we studied 350 mT static magnetic field (SMF) effect on arterial baroreflex-mediated skin microcirculatory response in conjunction with actual geomagnetic activity, reflected by K and K p indices. Fourteen experiments were performed in rabbits sedated by pentobarbital infusion (5 mg/kg/h). Mean femoral artery blood pressure, heart rate, and the ear lobe skin microcirculatory blood flow, measured by microphotoelectric plethysmogram (MPPG), were simultaneously recorded before and after 40 min of NdFeB magnets local exposure to sinocarotid baroreceptors. Arterial baroreflex sensitivity (BRS) was estimated from heart rate/blood pressure response to intravenous bolus injections of nitroprusside and phenylephrine. We found a significant positive correlation between SMF-induced increase in BRS and increment in microvascular blood flow (ΔBRS with ΔMPPG, r=0.7, p<0.009) indicated the participation of the arterial baroreflex in the regulation of the microcirculation and its enhancement after SMF exposure. Geomagnetic disturbance, as opposed to SMF, decreased both microcirculation and BRS, and counteracted SMF-induced increment in microcirculatory blood flow ( K-index with ΔMPPG; r s=-0.55, p<0.041). GMF probably affected central baroreflex pathways, diminishing SMF direct stimulatory effect on sinocarotid baroreceptors and on baroreflex-mediated vasodilatatory response. The results herein may thus point to arterial baroreflex as a possible physiological mechanism for magnetic-field cardiovascular effect. It seems that geomagnetic disturbance modifies artificial magnetic fields biological effect and should be taken into consideration in the assessment of the final effect.

  10. Geomagnetic field modulates artificial static magnetic field effect on arterial baroreflex and on microcirculation.

    PubMed

    Gmitrov, Juraj

    2007-03-01

    Spreading evidence suggests that geomagnetic field (GMF) modulates artificial magnetic fields biological effect and associated with increased cardiovascular morbidity. To explore the underlying physiological mechanism we studied 350 mT static magnetic field (SMF) effect on arterial baroreflex-mediated skin microcirculatory response in conjunction with actual geomagnetic activity, reflected by K and K ( p ) indices. Fourteen experiments were performed in rabbits sedated by pentobarbital infusion (5 mg/kg/h). Mean femoral artery blood pressure, heart rate, and the ear lobe skin microcirculatory blood flow, measured by microphotoelectric plethysmogram (MPPG), were simultaneously recorded before and after 40 min of NdFeB magnets local exposure to sinocarotid baroreceptors. Arterial baroreflex sensitivity (BRS) was estimated from heart rate/blood pressure response to intravenous bolus injections of nitroprusside and phenylephrine. We found a significant positive correlation between SMF-induced increase in BRS and increment in microvascular blood flow (DeltaBRS with DeltaMPPG, r=0.7, p<0.009) indicated the participation of the arterial baroreflex in the regulation of the microcirculation and its enhancement after SMF exposure. Geomagnetic disturbance, as opposed to SMF, decreased both microcirculation and BRS, and counteracted SMF-induced increment in microcirculatory blood flow (K-index with DeltaMPPG; r (s)=-0.55, p<0.041). GMF probably affected central baroreflex pathways, diminishing SMF direct stimulatory effect on sinocarotid baroreceptors and on baroreflex-mediated vasodilatatory response. The results herein may thus point to arterial baroreflex as a possible physiological mechanism for magnetic-field cardiovascular effect. It seems that geomagnetic disturbance modifies artificial magnetic fields biological effect and should be taken into consideration in the assessment of the final effect. PMID:16983578

  11. The Militarization of the Prairie: Scrap Drives, Metaphors, and the "Omaha World-Herald's" 1942 "Nebraska Plan"

    ERIC Educational Resources Information Center

    Kimble, James J.

    2007-01-01

    In WW II, there was no nationwide shortage of scrap on the home front. In backyards, attics, barns, ditches, garages, and factory storage sheds across the country, all sorts of scrap material awaited transport and eventual conversion to arms. Yet the public's awareness of the scrap, and the national willpower necessary to collect it, seemed to be…

  12. Producing ground scrap tire rubber: A comparison between ambient and cryogenic technologies

    SciTech Connect

    Blumenthal, M.H.

    1996-09-01

    Prior to 1985, few, if any scrap tires were processed. The Minnesota program changed all that. The equipment first introduced to process scrap tires consisted of redesigned wood or metal shredders. The performance of these systems left much to be desired. In the past 10 years, many companies and equipment systems, designed especially for scrap tires, have come into existence. Until recently, scrap tires were typically processed by ambient systems. These systems consist of a mechanical process, which cuts and or grinds whole tire rubber into the desired sized particle at room temperatures. Historically, producing ground rubber, like all other rubber processing, was done by an ambient processes system. Within the last several years, cryogenic processing of scrap tires has been introduced for the preparation of ground rubber. In the cryogenic process, rubber is introduced into a bath of liquid nitrogen, instantly freezing the rubber. Once embrittled, the rubber is struck with an impact devise, effectively shattering the rubber.

  13. CHANGING THE LANDSCAPE--LOW-TECH SOLUTIONS TO THE PADUCAH SCRAP METAL REMOVAL PROJECT ARE PROVIDING SAFE, COST-EFFECTIVE REMEDIATION OF CONTAMINATED SCRAP YARDS

    SciTech Connect

    Watson, Dan; Eyman, Jeff

    2003-02-27

    Between 1974 and 1983, contaminated equipment was removed from the Paducah Gaseous Diffusion Plant (PGDP) process buildings as part of an enrichment process upgrade program. The upgrades consisted of the dismantlement, removal, and on-site storage of contaminated equipment, cell components, and scrap material (e.g., metal) from the cascade facilities. Scrap metal including other materials (e.g., drums, obsolete equipment) not related to this upgrade program have thus far accumulated in nine contiguous radiologically-contaminated and non-contaminated scrap yards covering 1.05E5 m2 (26 acres) located in the northwestern portion of the PGDP. This paper presents the sequencing of field operations and methods used to achieve the safe removal and disposition of over 47,000 tonnes (53,000 tons) of metal and miscellaneous items contained in these yards. The methods of accomplishment consist of mobilization, performing nuclear criticality safety evaluations, moving scrap metal to ground level, inspection and segregation, sampling and characterization, scrap metal sizing, packaging and disposal, and finally demobilization. Preventing the intermingling of characteristically hazardous and non-hazardous wastes promotes waste minimization, allowing for the metal and materials to be segregated into 13 separate waste streams. Low-tech solutions such as using heavy equipment to retrieve, size, and package scrap materials in conjunction with thorough planning that integrates safe work practices, commitment to teamwork, and incorporating lessons learned ensures that field operations will be conducted efficiently and safely.

  14. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    PubMed

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy. PMID:22749723

  15. Some functional properties of composite material based on scrap tires

    NASA Astrophysics Data System (ADS)

    Plesuma, Renate; Malers, Laimonis

    2013-09-01

    The utilization of scrap tires still obtains a remarkable importance from the aspect of unloading the environment from non-degradable waste [1]. One of the most prospective ways for scrap tires reuse is a production of composite materials [2] This research must be considered as a continuation of previous investigations [3, 4]. It is devoted to the clarification of some functional properties, which are considered important for the view of practical applications, of the composite material. Some functional properties of the material were investigated, for instance, the compressive stress at different extent of deformation of sample (till 67% of initial thickness) (LVS EN 826) [5] and the resistance to UV radiation (modified method based on LVS EN 14836) [6]. Experiments were realized on the purposefully selected samples. The results were evaluated in the correlation with potential changes of Shore C hardness (Shore scale, ISO 7619-1, ISO 868) [7, 8]. The results showed noticeable resistance of the composite material against the mechanical influence and ultraviolet (UV) radiation. The correlation with the composition of the material, activity of binder, definite technological parameters, and the conditions supported during the production, were determined. It was estimated that selected properties and characteristics of the material are strongly dependent from the composition and technological parameters used in production of the composite material, and from the size of rubber crumb. Obtained results show possibility to attain desirable changes in the composite material properties by changing both the composition and technological parameters of examined material.

  16. Mercury-impacted scrap metal: Source and nature of the mercury.

    PubMed

    Finster, Molly E; Raymond, Michelle R; Scofield, Marcienne A; Smith, Karen P

    2015-09-15

    The reuse and recycling of industrial solid wastes such as scrap metal is supported and encouraged both internationally and domestically, especially when such wastes can be used as substitutes for raw material. However, scrap metal processing facilities, such as mini-mills, have been identified as a source of mercury (Hg) emissions in the United States. This research aims to better define some of the key issues related to the source and nature of mercury in the scrap metal waste stream. Overall, it is difficult to pinpoint the key mercury sources feeding into scrap metal recycling facilities, quantify their associated mercury concentrations, or determine which chemical forms are most significant. Potential sources of mercury in scrap metal include mercury switches from discarded vehicles, electronic-based scrap from household appliances and related industrial systems, and Hg-impacted scrap metal from the oil and gas industry. The form of mercury associated with scrap metal varies and depends on the source type. The specific amount of mercury that can be adsorbed and retained by steel appears to be a function of both metallurgical and environmental factors. In general, the longer the steel is in contact with a fluid or condensate that contains measurable concentrations of elemental mercury, the greater the potential for mercury accumulation in that steel. Most mercury compounds are thermally unstable at elevated temperatures (i.e., above 350 °C). As such, the mercury associated with impacted scrap is expected to be volatilized out of the metal when it is heated during processing (e.g., shredding or torch cutting) or melted in a furnace. This release of fugitive gas (Hg vapor) and particulates, as well as Hg-impacted bag-house dust and control filters, could potentially pose an occupational exposure risk to workers at a scrap metal processing facility. Thus, identifying and characterizing the key sources of Hg-impacted scrap, and understanding the nature and extent

  17. Achievement of high coercivity in sintered R-Fe-B magnets based on misch-metal by dual alloy method

    SciTech Connect

    Niu, E Wang, Zhen-Xi; Chen, Zhi-An; Rao, Xiao-Lei; Hu, Bo-Ping; Chen, Guo-An; Zhao, Yu-Gang; Zhang, Jin

    2014-03-21

    The R-Fe-B (R, rare earth) sintered magnets prepared with different ratio of alloys of MM-Fe-B (MM, misch-metal) and Nd-Fe-B by dual alloy method were investigated. As expected, the high ratio of MM-Fe-B alloy degrades the hard magnetic properties heavily with intrinsic coercivity lower than 5 kOe. When the atomic ratio MM/R ≤ 21.5% the magnetic properties can reach a practical level of B{sub r} ≥ 12.1 kGs, H{sub cj} ≥ 10.7 kOe, and (BH){sub max} ≥ 34.0 MGOe. And the effect of H{sub cj} enhancement by the grain boundary diffusion process is obvious when MM/R ≤ 21.5%. It is revealed that the decrement of intrinsic magnetic properties of R{sub 2}Fe{sub 14}B matrix phase is not the main reason of the degradation of the magnets with high MM ratio. The change of deteriorated microstructure together with phase component plays fundamental roles in low H{sub cj}. In high MM ratio magnets, (a) after annealing, Ce atoms inside main phase are inclined to be segregated in the outer layer of the main phase grains; (b) there is no thin layer of Ce-rich phase as an analogue of Nd-rich phase to separate main phase grains; (c) excessive Ce tends to form CeFe{sub 2} grains.

  18. Magnetic ionic liquids as non-conventional extraction solvents for the determination of polycyclic aromatic hydrocarbons.

    PubMed

    Trujillo-Rodríguez, María J; Nacham, Omprakash; Clark, Kevin D; Pino, Verónica; Anderson, Jared L; Ayala, Juan H; Afonso, Ana M

    2016-08-31

    This work describes the applicability of magnetic ionic liquids (MILs) in the analytical determination of a group of heavy polycyclic aromatic hydrocarbons. Three different MILs, namely, benzyltrioctylammonium bromotrichloroferrate (III) (MIL A), methoxybenzyltrioctylammonium bromotrichloroferrate (III) (MIL B), and 1,12-di(3-benzylbenzimidazolium) dodecane bis[(trifluoromethyl)sulfonyl)]imide bromotrichloroferrate (III) (MIL C), were designed to exhibit hydrophobic properties, and their performance examined in a microextraction method for hydrophobic analytes. The magnet-assisted approach with these MILs was performed in combination with high performance liquid chromatography and fluorescence detection. The study of the extraction performance showed that MIL A was the most suitable solvent for the extraction of polycyclic aromatic hydrocarbons and under optimum conditions the fast extraction step required ∼20 μL of MIL A for 10 mL of aqueous sample, 24 mmol L(-1) NaOH, high ionic strength content of NaCl (25% (w/v)), 500 μL of acetone as dispersive solvent, and 5 min of vortex. The desorption step required the aid of an external magnetic field with a strong NdFeB magnet (the separation requires few seconds), two back-extraction steps for polycyclic aromatic hydrocarbons retained in the MIL droplet with n-hexane, evaporation and reconstitution with acetonitrile. The overall method presented limits of detection down to 5 ng L(-1), relative recoveries ranging from 91.5 to 119%, and inter-day reproducibility values (expressed as relative standard derivation) lower than 16.4% for a spiked level of 0.4 μg L(-1) (n = 9). The method was also applied for the analysis of real samples, including tap water, wastewater, and tea infusion. PMID:27506350

  19. Bioleaching of electronic scrap by mixed culture of moderately thermophilic microorganisms

    NASA Astrophysics Data System (ADS)

    Ivǎnuş, D.; ǎnuş, R. C., IV; Cǎlmuc, F.

    2010-06-01

    A process for the metal recovery from electronic scrap using bacterial leaching was investigated. A mixed culture of moderately thermophilic microorganisms was enriched from acid mine drainages (AMDs) samples collected from several sulphide mines in Romania, and the bioleaching of electronic scrap was conducted both in shake flask and bioreactor. The results show that in the shake flask, the mixture can tolerate 50 g/L scrap after being acclimated to gradually increased concentrations of scrap. The copper extraction increases obviously in bioleaching of scrap with moderately thermophilic microorganisms supplemented with 0.4 g/L yeast extract at 180 r/min, 74% copper can be extracted in the pulp of 50 g/L scrap after 20 d. Compared with copper extractions of mesophilic culture, unacclimated culture and acclimated culture without addition of yeast extract, that of accliniated culture with addition of yeast extract is increased by 53%, 44% and 16%, respectively. In a completely stirred tank reactor, the mass fraction of copper and total iron extraction reach up to 81% and 56%, respectively. The results also indicate that it is necessary to add a large amount of acid to the pulp to extract copper from electronic scrap effectively.

  20. Benefits of recycling galvanized steel scrap for recovery of high-quality steel and zinc metal

    SciTech Connect

    Dudek, F.J.; Daniels, E.J. ); Morgan, W.A. )

    1991-11-04

    Argonne National Laboratory (ANL) and Metal Recovery Industries, Inc. (MRII), in cost-sharing collaboration, have developed an electrolytic process to separate and recover steel and zinc from galvanized steel scrap. This work has been supported by the US DOE. An assessment of available dezinc technology was begun in 1987 which (1) screened process concepts for separating and recovering zinc and steel from galvanized ferrous scrap, (2) selected electrochemical stripping in hot caustic as the most promising process, (3) evaluated the technical and economic feasibility of the selected process on the basis of fundamental electrochemical studies, (4) experimentally verified the technical and economic feasibility of the process in a phased evaluation from bench-scale controlled experiments through batch tests of actual scrap up to six ton lots, and (5) concluded that the process has technical and economic merit and requires larger- scale evaluation in a continuous mode as the final phase of process development. This work has attracted worldwide interest. Preliminary economic analysis indicates that the cost of the recovered ferrous scrap would be about $150/ton (at a base cost of $110/ton for galvanized scrap), including credit for the co-product zinc. Concentrations of zinc, lead, cadmium and other coating constituents on loose scrap are reduced by a minimum of 98%, with zinc, in particular, reduced to below 0.1%. Removal efficiencies on baled scrap with bulk densities between 60 and 245 pounds per cubic foot range from 80 to 90%. About 1000 tons of galvanized scrap bales have been treated in batch operation at MRII in Hamilton, Ontario. A pilot plant for continuous treatment of 40 ton/day of loose scrap is being built by MRII in East Chicago, Indiana, with operation starting in early 1992. 9 refs.

  1. INEL metal recycle radioactive scrap metal survey report

    SciTech Connect

    Funk, D.M.

    1994-09-01

    DOE requested that inventory and characterization of radioactive scrap metal (RSM) be conducted across the DOE complex. Past studies have estimated the metal available from unsubstantiated sources. In meetings held in FY-1993, with seven DOE sites represented and several DOE-HQ personnel present, INEL personnel discovered that these numbers were not reliable and that large stockpiles did not exist. INEL proposed doing in-field measurements to ascertain the amount of RSM actually available. This information was necessary to determine the economic viability of recycling and to identify feed stock that could be used to produce containers for radioactive waste. This inventory measured the amount of RSM available at the selected DOE sites. Information gathered included radionuclide content and chemical form, general radiation field, alloy type, and mass of metal.

  2. DOE (Department of Energy) funds awarded for scrap tire research

    SciTech Connect

    Not Available

    1990-07-01

    After promising initial results in demonstrating the technical and commercial feasibility of modifying the surface of finely ground scrap tires to produce adhesion properties needed for reuse in polymers such as polyurethanes and epoxies, the US Department of Energy increased its research contract with Air Products and Chemicals to $850,000. The additional monies will be used to evaluate a second approach to surface modification that will extend the use of the rubber to other polymers and rubber formulations. Supplies to the surface-modified rubber particles should be available by late summer for customer evaluation. The initial applications for the new rubber particles are expected to include polyurethane, for the manufacture of carpet underlayment, shoe soles and newly developed polyurethane spare tires, improving the impact resistance of polystyrene, PVC and engineering plastics and automotive belts, gaskets and seals.

  3. Advanced technologies for decomtamination and conversion of scrap metal

    SciTech Connect

    Valerie MacNair; Steve Sarten; Thomas Muth; Brajendra Mishra

    1999-05-27

    The Department of Energy (DOE) faces the task of decommissioning much of the vast US weapons complex. One challenge of this effort includes the disposition of large amounts of radioactively contaminated scrap metal (RSM) including but not limited to steel, nickel, copper, and aluminum. The decontamination and recycling of RSM has become a key element in the DOE's strategy for cleanup of contaminated sites and facilities. Recycling helps to offset the cost of decommissioning and saves valuable space in the waste disposal facilities. It also reduces the amount of environmental effects associated with mining new metals. Work on this project is geared toward finding decontamination and/or recycling alternatives for the RSM contained in the decommissioned gaseous diffusion plants including approximately 40,000 tons of nickel. The nickel is contaminated with Technetium-99, and is difficult to remove using traditional decontamination technologies. The project, titled ``Advanced Technologies for Decontamination and Conversion of Scrap Metal'' was proposed as a four phase project. Phase 1 and 2 are complete and Phase 3 will complete May 31, 1999. Stainless steel made from contaminated nickel barrier was successfully produced in Phase 1. An economic evaluation was performed and a market study of potential products from the recycled metal was completed. Inducto-slag refining, after extensive testing, was eliminated as an alternative to remove technetium contamination from nickel. Phase 2 included successful lab scale and pilot scale demonstrations of electrorefining to separate technetium from nickel. This effort included a survey of available technologies to detect technetium in volumetrically contaminated metals. A new process to make sanitary drums from RSM was developed and implemented. Phase 3 included a full scale demonstration of electrorefining, an evaluation of electro-refining alternatives including direct dissolution, melting of nickel into anodes, a laser cutting

  4. Leaching of DOC, DN, and inorganic constituents from scrap tires.

    PubMed

    Selbes, Meric; Yilmaz, Ozge; Khan, Abdul A; Karanfil, Tanju

    2015-11-01

    One concern for recycle and reuse of scrap tires is the leaching of tire constituents (organic and inorganic) with time, and their subsequent potential harmful impacts in environment. The main objective of this study was to examine the leaching of dissolved organic carbon (DOC), dissolved nitrogen (DN), and selected inorganic constituents from scrap tires. Different sizes of tire chips and crumb rubber were exposed to leaching solutions with pH's ranging from 3.0 to 10.0 for 28days. The leaching of DOC and DN were found to be higher for smaller size tire chips; however, the leaching of inorganic constituents was independent of the size. In general, basic pH conditions increased the leaching of DOC and DN, whereas acidic pH conditions led to elevated concentrations of metals. Leaching was minimal around the neutral pH values for all the monitored parameters. Analysis of the leaching rates showed that components associated with the rubbery portion of the tires (DOC, DN, zinc, calcium, magnesium, etc.) exhibited an initial rapid followed by a slow release. On the other hand, a constant rate of leaching was observed for iron and manganese, which are attributed to the metal wires present inside the tires. Although the total amounts that leached varied, the observed leaching rates were similar for all tire chip sizes and leaching solutions. Operation under neutral pH conditions, use of larger size tire chips, prewashing of tires, and removal of metal wires prior to application will reduce the impact of tire recycle and reuse. PMID:25712610

  5. Kinetics of scrap tyre pyrolysis under vacuum conditions

    SciTech Connect

    Lopez, Gartzen; Aguado, Roberto; Olazar, Martin Arabiourrutia, Miriam; Bilbao, Javier

    2009-10-15

    Scrap tyre pyrolysis under vacuum is attractive because it allows easier product condensation and control of composition (gas, liquid and solid). With the aim of determining the effect of vacuum on the pyrolysis kinetics, a study has been carried out in thermobalance. Two data analysis methods have been used in the kinetic study: (i) the treatment of experimental data of weight loss and (ii) the deconvolution of DTG (differential thermogravimetry) curve. The former allows for distinguishing the pyrolysis of the three main components (volatile components, natural rubber and styrene-butadiene rubber) according to three successive steps. The latter method identifies the kinetics for the pyrolysis of individual components by means of DTG curve deconvolution. The effect of vacuum in the process is significant. The values of activation energy for the pyrolysis of individual components of easier devolatilization (volatiles and NR) are lower for pyrolysis under vacuum with a reduction of 12 K in the reaction starting temperature. The kinetic constant at 503 K for devolatilization of volatile additives at 0.25 atm is 1.7 times higher than that at 1 atm, and that corresponding to styrene-butadiene rubber at 723 K is 2.8 times higher. Vacuum enhances the volatilization and internal diffusion of products in the pyrolysis process, which contributes to attenuating the secondary reactions of the repolymerization and carbonization of these products on the surface of the char (carbon black). The higher quality of carbon black is interesting for process viability. The large-scale implementation of this process in continuous mode requires a comparison to be made between the economic advantages of using a vacuum and the energy costs, which will be lower when the technologies used for pyrolysis require a lower ratio between reactor volume and scrap tyre flow rate.

  6. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    SciTech Connect

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  7. Electro-magnetically Actuated Minute Polymer Pump Fabricated using Packaging Technology

    NASA Astrophysics Data System (ADS)

    Balaji, G.; Singh, A.; Ananthasuresh, G. K.

    2006-04-01

    Design, fabrication and preliminary testing of a flat pump with millimetre thickness are described in this paper. The pump is entirely made of polymer materials barring the magnet and copper coils used for electromagnetic actuation. The fabrication is carried out using widely available microelectronic packaging machinery and techniques. Therefore, the fabrication of the pump is straightforward and inexpensive. Two types of prototypes are designed and built. One consists of copper coils that are etched on an epoxy plate and the other has wound insulated wire of 90 µm diameter to serve as a coil. The overall size of the first pump is 25 mm × 25 mm × 3.6 mm including the 3.1 mm-thick NdFeB magnet of diameter 12 mm. It consists of a pump chamber of 20 mm × 20 mm × 0.8 mm with copper coils etched from a copper-clad epoxy plate using dry-film lithography and milled using a CNC milling machine, two passive valves and the pump-diaphragm made of Kapton film of 0.089 mm thickness. The second pump has an overall size of 35 mm × 35 mm × 4.4 mm including the magnet and the windings. A breadboard circuit and DC power supply are used to test the pump by applying an alternating square-wave voltage pulse. A water slug in a tube attached to the inlet is used to observe and measure the air-flow induced by the pump against atmospheric pressure. The maximum flow rate was found to be 15 ml/min for a voltage of 2.5 V and a current of 19 mA at 68 Hz.

  8. UTILIZATION OF SCRAP PREPREG WASTES AS A REINFORCEMENT IN A WHOLLY RECYCLED PLASTIC - PHASE II

    EPA Science Inventory

    Foster-Miller is proposing to combine Municipal Solid Waste (MSW) commingled plastics with a high performance reinforcement (scrap prepreg) to form a durable and cost competitive wood substitute with superior moisture, rodent and insect resistance. This proposed technology ...

  9. Separation and recovery of metals from zinc-treated superalloy scrap. Report of Investigations/1989

    SciTech Connect

    Laverty, P.D.; Atkinson, G.B.; Desmond, D.P.

    1989-01-01

    The U.S. Bureau of Mines treated mixed and contaminated superalloy scrap by pyrometallurgical and hydrometallurgical methods to separate and recover metal values. Best results were obtained by leaching Zn-treated or atomized scrap with HC1-02 at 95 C and 50 psig O{sub 2}. This resulted in dissolving approximately 98% of the Al, Co, Cr, Cu, Fe, Mn, Ni, and Zn while rejecting over 98% of the Mo, Nb, Ta, Ti, W, and Zr as an insoluble refractory residue. Chlorine was successfully substituted for HC1 to leach Zn-treated scrap but unsuccessful for leaching atomized scrap. The leaching solution was treated by pH adjustment and hydrothermal precipitation at 200 C for 4 h to remove Al, Cr, Fe, and other contaminants as a filterable precipitate. Recovery of Co and Ni would be accomplished by solvent extraction and electrowinning. Chromium recovery as a ferroally was demonstrated.

  10. Production of high quality steels using the scrap/electric arc furnace route

    SciTech Connect

    Houpert, C.; Lanteri, V.; Jolivet, J.M.; Guttmann, M.; Birat, J.P.; Jallon, M.; Confente, M.

    1996-12-31

    Europe, after North America, is increasing the share of electric arc furnace steelmaking at the expense of integrated steel production and the trend appears to be long term. The driving forces for this change are strong: availability of scrap, social pressure to recycle materials and economic benefits to be reaped from the small structure associated with this short and slim production route. The increasing use of scrap does raise some problems however, in terms of the tramp element build up within the scrap deposit over time. Scrap pretreatment, which aims at separating steel from non-ferrous material during preparation, is thus attracting a lot of attention. The purpose of the present work was to investigate quantitatively the potential problems related to increased levels in tramp elements, with two objectives: identify, on a case by case basis, the currently existing practical limits and devise countermeasures to further extend these limits by better controlling process parameters for instance.

  11. A Pilot Assessment of Occupational Health Hazards in the US Electronic Scrap Recycling Industry.

    PubMed

    Ceballos, Diana M; Gong, Wei; Page, Elena

    2015-01-01

    The National Institute for Occupational Safety and Health (NIOSH) surveyed a randomly selected sample of electronic scrap (e-scrap) recycling facilities nationwide to characterize work processes, exposures, and controls. Despite multiple attempts to contact 278 facilities, only 47 responded (17% response rate). Surveyed facilities reported recycling a wide variety of electronics. The most common recycling processes were manual dismantling and sorting. Other processes included shredding, crushing, and automated separation. Many facilities reported that they had health and safety programs in place. However, some facilities reported the use of compressed air for cleaning, a practice that can lead to increased employee dust exposures, and some facilities allowed food and drinks in the production areas, a practice that can lead to ingestion of contaminants. Although our results may not be generalizable to all US e-scrap recycling facilities, they are informative regarding health and safety programs in the industry. We concluded that e-scrap recycling has the potential for a wide variety of occupational exposures particularly because of the frequent use of manual processes. On-site evaluations of e-scrap recyclers are needed to determine if reported work processes, practices, and controls are effective and meet current standards and guidelines. Educating the e-scrap recycling industry about health and safety best practices, specifically related to safe handling of metal dust, would help protect employees. PMID:25738822

  12. Process for removing copper in a recoverable form from solid scrap metal

    DOEpatents

    Hartman, Alan D.; Oden, Laurance L.; White, Jack C.

    1995-01-01

    A process for removing copper in a recoverable form from a copper/solid ferrous scrap metal mix is disclosed. The process begins by placing a copper/solid ferrous scrap metal mix into a reactor vessel. The atmosphere within the reactor vessel is purged with an inert gas or oxidizing while the reactor vessel is heated in the area of the copper/solid ferrous scrap metal mix to raise the temperature within the reactor vessel to a selected elevated temperature. Air is introduced into the reactor vessel and thereafter hydrogen chloride is introduced into the reactor vessel to obtain a desired air-hydrogen chloride mix. The air-hydrogen chloride mix is operable to form an oxidizing and chloridizing atmosphere which provides a protective oxide coating on the surface of the solid ferrous scrap metal in the mix and simultaneously oxidizes/chloridizes the copper in the mix to convert the copper to a copper monochloride gas for transport away from the solid ferrous scrap metal. After the copper is completely removed from the copper/solid ferrous scrap metal mix, the flows of air and hydrogen chloride are stopped and the copper monochloride gas is collected for conversion to a recoverable copper species.

  13. The Study for Recycling NORM - Contaminated Steel Scraps from Steel Industry

    SciTech Connect

    Tsai, K. F.; Lee, Y. S.; Chao, H. E.

    2003-02-24

    Since 1994, most of the major steel industries in Taiwan have installed portal monitor to detect the abnormal radiation in metal scrap feed. As a result, the discovery of NORM (Naturally Occurring Radioactive Material) has increased in recent years. In order to save the natural resources and promote radiation protection, an experimental melting process for the NORM contaminated steel scraps was carried out by the Institute of Nuclear Energy Research (INER) Taiwan, ROC. The experimental melting process has a pretreatment step that includes a series of cutting and removal of scales, sludge, as well as combustible and volatile materials on/in the steel scraps. After pretreatment the surface of the steel scraps are relatively clean. Then the scraps are melted by a pilot-type induction furnace. This experiment finally produced seven ingots with a total weight of 2,849 kg and 96.8% recovery. All of the surface dose rates are of the background values. The activity concentrations of these ingots are also below the regulatory criteria. Thus, these NORM-bearing steel scraps are ready for recycling. This study has been granted by the regulatory authority.

  14. A Pilot Assessment of Occupational Health Hazards in the US Electronic Scrap Recycling Industry

    PubMed Central

    Ceballos, Diana M.; Gong, Wei; Page, Elena

    2015-01-01

    The National Institute for Occupational Safety and Health (NIOSH) surveyed a randomly selected sample of electronic scrap (e-scrap) recycling facilities nationwide to characterize work processes, exposures, and controls. Despite multiple attempts to contact 278 facilities, only 47 responded (17% response rate). Surveyed facilities reported recycling a wide variety of electronics. The most common recycling processes were manual dismantling and sorting. Other processes included shredding, crushing, and automated separation. Many facilities reported that they had health and safety programs in place. However, some facilities reported the use of compressed air for cleaning, a practice that can lead to increased employee dust exposures, and some facilities allowed food and drinks in the production areas, a practice that can lead to ingestion of contaminants. Although our results may not be generalizable to all US e-scrap recycling facilities, they are informative regarding health and safety programs in the industry. We concluded that e-scrap recycling has the potential for a wide variety of occupational exposures particularly because of the frequent use of manual processes. On-site evaluations of e-scrap recyclers are needed to determine if reported work processes, practices, and controls are effective and meet current standards and guidelines. Educating the e-scrap recycling industry about health and safety best practices, specifically related to safe handling of metal dust, would help protect employees. PMID:25738822

  15. Regulatory impacts and affects of emissions of the combustion of scrap tires

    SciTech Connect

    Karell, M.A.; Blumenthal, M.H.

    1999-07-01

    Scrap tires have several advantages as a fuel for combustion. Combustion of scrap tires as a supplement to existing fuel is an economically viable alternative. In addition, policies that would reduce the growing stockpiles of scrap tires would also reduce its potential environmental hazards (emissions of toxic compounds from arson-caused fires and breeding ground for disease-carrying insects). The growing number of industrial applications as a supplemental fuel include cement kilns, the pulp and paper industry, and utility boilers. A growing body of studies of air emissions from scrap tire and tire-derived fuel (TDF-) supplemented combustion has been conducted over the past decade. For some pollutants and applications, co-combustion with TDF has been shown to decrease emissions. This paper summarizes trends in the effects of supplementing combustion with TDF on emissions of different pollutants. At the same time, scrap tire and TDF combustion are not currently regulated by a specific NSPS or MACT standard because these standards typically regulate an emission unit, not a fuel type. The USEPA is currently debating how to regulate facilities which supplement their combustion with scrap tires. This paper discusses some options that the USEPA is considering.

  16. Cost-Effective Consolidation of Fine Aluminum Scrap for Increased Remelting Effieciency

    SciTech Connect

    William Van Geertruyden

    2005-09-22

    The main objective of this research was to develop a new re-melting process for fine or light gauge aluminum scrap products that exhibits dramatic improvements in energy efficiency. Light gauge aluminum scrap in the form of chips, turnings, and borings has historically been underutilized in the aluminum recycling process due to its high surface area to volume ratio resulting in low melt recovery. Laboratory scale consolidation experiments were performed using loose aluminum powder as a modeling material as well as shredded aluminum wire scrap. The processing parameters necessary to create consolidated aluminum material were determined. Additionally, re-melting experiments using consolidated and unconsolidated aluminum powder confirmed the hypothesis that metal recovery using consolidated material will significantly improve by as much as 20%. Based on this research, it is estimated that approximately 495 billion Btu/year can be saved by implementation of this technology in one domestic aluminum rolling plant alone. The energy savings are realized by substituting aluminum scrap for primary aluminum, which requires large amounts of energy to produce. While there will be an initial capital investment, companies will benefit from the reduction of dependence on primary aluminum thus saving considerable costs. Additionally, the technology will allow companies to maintain in-house alloy scrap, rather than purchasing from other vendors and eliminate the need to discard the light gauge scrap to landfills.

  17. The Levitation Characteristics of MGB2 Plates on Tracks of Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Perini, E.; Bassani, E.; Giunchi, G.

    2010-04-01

    The bulk MgB2 can be manufactured in large plates by an innovative process: the reactive liquid Mg infiltration (Mg-RLI). According to this process it is possible to produce, even at lab scale, plates of 10÷20 cm in lateral dimensions. The superconducting material resulting is very dense and, even if it is in polycrystalline form, it levitates with respect to Permanent Magnets (PM), like the textured YBCO samples, up to 35 K. In order to control the levitation forces and stiffnesses of an MgB2 plate (10×10×1 cm3) moving with respect to a track of PM's (NdFeB bars arranged in 4 lines according to an Halbach disposition and separated by Iron flux concentrators), we have used an instrumented Cryogenic Levitation Apparatus (CLA). We have studied different kind of movements of the PM's track with respect to the MgB2 plate. First, we consider the vertical movement, assumed z direction, which describes the properly levitation characteristics. Secondly, we consider two kinds of lateral movements of the track, assumed x direction, with the long size of the magnets either perpendicular or parallel to the movement direction. The resulting configurations simulate the main movements that a superconducting levitating vehicle will do in a real track, either of axial or of guidance type. The levitation axial forces, measured in Field Cooling or Zero Field Cooling conditions, indicate that at the distance between superconducting plate and PM's of 4 mm it is possible to have an overall levitating pressure of 7 N/cm2.

  18. Constitutive model development for lightly cemented scrap rubber tire chips

    NASA Astrophysics Data System (ADS)

    Tsoi, Wa Yeung

    2005-11-01

    Rubber-soil (lightly cemented scrap rubber tire chips) is a promising solution for the global scrap tire problem. It is also a promising material for various geotechnical engineering applications because of its advantageous properties such as lightweight, high permeability, high ductility and ease to cast. Intensive laboratory studies, mostly under triaxial testing, are conducted and a constitutive model is proposed. Firstly, the effective stress principle is proven applicable for Rubber-soil under normal engineering stress level although the inter-particle contact area is large. Secondly, because of the gravel-sized surface voids on the testing samples, membrane penetration is serious so an integrated remedy method is proposed, where the surface voids are patched up first and then a lubricated reinforced membrane is dressed on. It is found that the volumetric deformation of Rubber-soil is very recoverable even after 20% volume contraction but the over consolidation results illustrate a decreasing stiffness, which is believed due to volumetric damage. Shearing on the sample gives typical results as sands where clear phase transformation is observed, but the strains involved are higher and more recoverable. Besides, shear stiffness is observed decreasing with deformation, which is believed due to shear damage. There are other observations such as the difference in the curvatures of unloading and reloading curves in CD tests, which might be a frictional phenomenon. Based on the laboratory observations and on the analogy of a continuum spring-block system, a constitutive model termed as Analogical Model is proposed. Fifteen model parameters are involved but most of them are typical soil parameters. The remaining ones have clear physical meanings and can be easily calibrated. It is found that the model can satisfactorily capture many features observed from the experiments, such as hardening, softening, apparent permanent deformations, stiffness decay due to damage

  19. Constructing magnetic polyaniline/metal hybrid nanostructures using polyaniline/Fe{sub 3}O{sub 4} composite hollow spheres as supports

    SciTech Connect

    Kong Lirong; Lu Xiaofeng; Jin, E; Jiang Shan; Bian Xiujie; Zhang Wanjin; Wang Ce

    2009-08-15

    Polyaniline (PANI)/Fe{sub 3}O{sub 4} composite hollow spheres have been successfully synthesized in one step using sulfonated polystyrene (PS) spheres as templates. The magnetic PANI hollow spheres were used as supports for noble metal nanoparticles (NPs) such as Au and Pd. The morphology, composition and magnetic properties of the resulting products were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, inductively coupled plasma (ICP) atomic spectra and vibrating sample magnetometer. The catalytic activity of magnetic PANI/Au composite shells on the oxidation of dopamine was investigated by cyclic voltammetry. The obtained results provide our product with a practical application for the detection of dopamine. On the other hand, the catalytic activity of magnetic PANI/Pd composite shells on the reduction of 4-nitroaniline was investigated by spectroscopic methods and compared with Pd/C catalyst which was already widely used in industrial production. - Graphical abstract: TEM image of PANI/Fe{sub 3}O{sub 4} hollow spheres which can be used as supports for a variety of catalysts such as noble metal nanoparticles. Based on the unique properties of polyaniline hollow spheres and Fe{sub 3}O{sub 4} NPs, we designed the synthesis of polyaniline/Fe{sub 3}O{sub 4} NPs composite hollow spheres as supports for catalysts such as noble metal NPs. As a result, the obtained composites exhibit enhanced catalytic activities and can be easily separated from reaction mixture by using an NdFeB permanent magnet.

  20. Recycling plastic scrap: Injection molding. (Latest citations from the Rubber and Plastics Research Association database). Published Search

    SciTech Connect

    1995-01-01

    The bibliography contains citations concerning the recycling of scrap plastic produced in the injection molding process. Plastic pellets made from scrap, that are used in the injection molding process, are also discussed. Recycling equipment and automated recycling systems are described. The reuse of plastic scrap culled from junk automobiles and packaging materials is discussed, and waste byproducts from polyurethane production are described. (Contains a minimum of 88 citations and includes a subject term index and title list.)

  1. Recycling plastic scrap: Injection molding. (Latest citations from the Rubber and Plastics Research Association database). Published Search

    SciTech Connect

    1996-04-01

    The bibliography contains citations concerning the recycling of scrap plastic produced in the injection molding process. Plastic pellets made from scrap, that are used in the injection molding process, are also discussed. Recycling equipment and automated recycling systems are described. The reuse of plastic scrap culled from junk automobiles and packaging materials is discussed, and waste byproducts from polyurethane production are described. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  2. Recycling plastic scrap: Injection molding. (Latest citations from the Rubber and Plastics Research Association database). Published Search

    SciTech Connect

    Not Available

    1994-05-01

    The bibliography contains citations concerning the recycling of scrap plastic produced in the injection molding process. Plastic pellets made from scrap, that are used in the injection molding process, are also discussed. Recycling equipment and automated recycling systems are described. The reuse of plastic scrap culled from junk automobiles and packaging materials is discussed, and waste byproducts from polyurethane production are described. (Contains a minimum of 80 citations and includes a subject term index and title list.)

  3. Recycling plastic scrap: Injection molding. (Latest citations from the Rubber and Plastics Research Association database). Published Search

    SciTech Connect

    1997-02-01

    The bibliography contains citations concerning the recycling of scrap plastic produced in the injection molding process. Plastic pellets made from scrap, that are used in the injection molding process, are also discussed. Recycling equipment and automated recycling systems are described. The reuse of plastic scrap culled from junk automobiles and packaging materials is discussed, and waste byproducts from polyurethane production are described. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  4. Resource recovery of scrap silicon solar battery cell.

    PubMed

    Lee, Ching-Hwa; Hung, Chi-En; Tsai, Shang-Lin; Popuri, Srinivasa R; Liao, Ching-Hua

    2013-05-01

    In order to minimize pollution problems and to conserve limited natural resources, a hydrometallurgical procedure was developed in this study to recover the valuable resources of silicon (Si), silver (Ag) and aluminum (Al) from scrap silicon solar battery cells. In this study, several methods of leaching, crystallization, precipitation, electrolysis and replacement were employed to investigate the recovery efficiency of Ag and Al from defective monocrystalline silicon solar battery cells. The defective solar battery cells were ground into powder followed by composition analysis with inductively coupled plasma-atomic emission spectrometry. The target metals Ag and Al weight percentage were found to be 1.67 and 7.68 respectively. A leaching process was adopted with nitric acid (HNO3), hydrochloric acid, sulfuric acid (H2SO4) and sodium hydroxide as leaching reagent to recover Ag and Al from a ground solar battery cell. Aluminum was leached 100% with 18N H2SO4 at 70°C and Ag was leached 100% with 6N HNO3. Pure Si of 100% was achieved from the leaching solution after the recovery of Ag and Al, and was analyzed by scanning electron microscope-energy dispersive spectroscopy. Aluminum was recovered by crystallization process and silver was recovered by precipitation, electrolysis and replacement processes. These processes were applied successfully in the recovery of valuable metal Ag of 98-100%. PMID:23460539

  5. Microwave induced fast pyrolysis of scrap rubber tires

    NASA Astrophysics Data System (ADS)

    Ani, Farid Nasir; Mat Nor, Nor Syarizan

    2012-06-01

    Pyrolysis is the thermal degradation of carbonaceous solid by heat in the absence of oxygen. The feedstocks, such as biomass or solid wastes are heated to a temperature between 400 and 600°C, without introducing oxygen to support the reaction. The reaction produces three products: gas, pyro-fuel oil and char. This paper presents the techniques of producing pyro-oil from waste tires, as well as investigation of the fuel properties suitable for diesel engine applications. In this study, microwave heating technique is employed to pyrolyse the used rubber tires into pyro-oil. Thermal treatment of as received used rubber tires is carried out in a modified domestic microwave heated fixed bed technology. It has been found that, rubber tires, previously used by various researchers, are poor microwave absorbers. Studies have shown that an appropriate microwave-absorbing material, such as biomass char or activated carbon, could be added to enhance the pyrolysis process; thus producing the pyro-oil. The characteristics of pyro-oil, as well as the effect of microwave absorber on its yield, are briefly described in this paper. The temperature profiles during the microwave heating process are also illustratively emphasized. The study provides a means of converting scrap tires into pyro-oil and pyrolytic carbon black production. The proposed microwave thermal conversion process therefore has the potentials of substantially saving time and energy.

  6. Distillation of granulated scrap tires in a pilot plant.

    PubMed

    López, Félix A; Centeno, Teresa A; Alguacil, Francisco José; Lobato, Belén

    2011-06-15

    This paper reports the pyrolytic treatment of granulated scrap tires (GST) in a pilot distillation unit at moderate temperature (550°C) and atmospheric pressure, to produce oil, char and gas products. Tire-derived oil is a complex mixture of organic C(5)-C(24) compounds, including a very large proportion of aromatic compounds. This oil has a high gross calorific value (∼ 43 MJ kg(-1)) and N and S contents of 0.4% and 0.6%, respectively, falling within the specifications of certain heating fuels. The distillation gas is composed of hydrocarbons; methane and n-butane are the most abundant, investing the distillation gas with a very high gross calorific value (∼ 68 MJ Nm(-3)). This gas is transformed into electric power by a co-generation turbine. The distillation char is mostly made of carbon but with significant inorganic impurities (∼ 12 wt%). The quality of the solid residue of the process is comparable to that of some commercial chars. The quantity of residual solids, and the qualities of the gas, liquid and solid fractions, are similar to those obtained by conventional pyrolytic treatments of waste tires. However, the simplicity of the proposed technology and its low investment costs make it a very attractive alternative. PMID:21493004

  7. On the pyrolysis kinetics of scrap automotive tires.

    PubMed

    Chen, J H; Chen, K S; Tong, L Y

    2001-06-01

    Pyrolysis kinetics of scrap tires of passenger car and truck have been investigated thermogravimetrically under heating rates of 5, 10, 20 and 30K/min and temperature range 373-1273K in nitrogen. The results show that the initial reaction temperatures are 482-521K for the tire of passenger car and 458-511K for truck tire. Both tires exhibit similar behaviors that the initial reaction temperature decreases, but reaction range and reaction rate increase when heating rate is increased. The overall rate equation for each tire can be modeled satisfactorily by a simple one equation from which the kinetic parameters such as the activation energy (E), the pre-exponential factor (A), and the reaction order (n) of unreacted material based on Arrhenius form are determined using Friedman's method. The results show that two tires behave similarly and the average kinetic parameters of two tires are E = 147.95 +/- 0.21kJ/mol, A = (6.295 +/- 1.275)x10(10)min(-1), and n = 1.81 +/- 0.18. The predicted rate equations compare fairly well with the measured data. PMID:11376883

  8. Investigation of chemical composition and crystal structure in sintered Ce{sub 15}Nd{sub 15}Fe{sub bal}B{sub 1} magnet

    SciTech Connect

    Huang, Shu-lin; Feng, Hai-bo; Zhu, Ming-gang; Li, An-hua; Li, Wei; Zhang, Yue

    2014-10-15

    The substitution of cerium, a more abundant rare-earth element, for sintered Nd-Fe-B magnets has drawn intense interest. In the present work, nominal composition of Ce{sub 15}Nd{sub 15}Fe{sub bal}B{sub 1} (wt. %), with cerium constitutes increased to 50% of the total rare-earth content, was used. And Ce-free Nd{sub 30}Fe{sub bal}B{sub 1} (wt. %) was prepared by the same preparation process as comparison. The microstructure of the sintered magnets has been investigated by means of X-ray diffraction and transmission electron microscope. The results show that there are three kinds of RE-rich phases in the same magnet, i.e., fcc-(Ce,Nd)O{sub x} (a=0.547nm), hcp-(Ce,Nd){sub 2}O{sub 3} (a=0.386nm, c=0.604nm) and bcc-(Ce,Nd){sub 2}O{sub 3} (a=1.113nm). Ors of (140)(Ce,Nd){sub 2}Fe{sub 14}B// (1-21)bcc-(Ce,Nd){sub 2}O{sub 3}(∼3°), [001](Ce,Nd){sub 2}Fe{sub 14}B// [-214]bcc-(Ce,Nd){sub 2}O{sub 3}; (01-1)(Ce,Nd){sub 2}Fe{sub 14}B// (101)fcc- (Ce,Nd)O{sub x}(∼2°), [101](Ce,Nd){sub 2}Fe14B// [12-1]fcc-(Ce,Nd)O{sub x} were found through selected area electron diffraction (SAED) analysis. According to the analysis, it can be concluded that cerium has partly substituted for neodymium by occupying the corresponding atom sites in the Ce{sub 15}Nd{sub 15}Fe{sub bal}B{sub 1} magnet, without changing the crystal configuration.

  9. Properties of concrete containing scrap-tire rubber--an overview.

    PubMed

    Siddique, Rafat; Naik, Tarun R

    2004-01-01

    Solid waste management is one of the major environmental concerns in the United States. Over 5 billion tons of non-hazardous solid waste materials are generated in USA each year. Of these, more than 270 million scrap-tires (approximately 3.6 million tons) are generated each year. In addition to this, about 300 million scrap-tires have been stockpiled. Several studies have been carried out to reuse scrap-tires in a variety of rubber and plastic products, incineration for production of electricity, or as fuel for cement kilns, as well as in asphalt concrete. Studies show that workable rubberized concrete mixtures can be made with scrap-tire rubber. This paper presents an overview of some of the research published regarding the use of scrap-tires in portland cement concrete. The benefits of using magnesium oxychloride cement as a binder for rubberized concrete mixtures are also presented. The paper details the likely uses of rubberized concrete. PMID:15219914

  10. Assessment of damage to geomembrane liners by shredded scrap tires

    SciTech Connect

    Reddy, K.R.; Saichek, R.E.

    1998-12-01

    This paper presents the results of a field and laboratory study performed to assess damage to the geomembrane liner caused by using shredded scrap tires as a leachate drainage layer material in landfills. The field testing was performed to assess the damage that occurred to the geomembrane liner during construction and included nine tests conducted with different combinations of tire chip size and thickness, both with a geotextile and without a geotextile overlying the geomembrane, and under different loading conditions. The laboratory testing was performed to characterize the shredded tires, particularly their size distribution, hydraulic conductivity, compressibility, and chemical resistance. The laboratory testing also included performing simulation testing to determine the extent of damage that occurs to the geomembrane liner by the shredded tires under long-term waste-loading conditions. the damage that occurred to the geomembrane liners in both field tests and simulated laboratory tests was determined by visual observations as well as by conducting multi-axial tension tests, wide strip tension tests, and water vapor transmission tests on the exhumed geomembrane samples. Based on these results, a 0.46-m thick layer of secondary shred tire chips, with an average size of 7.6 cm, placed over a 543-g/m{sup 2} geotextile installed over a geomembrane liner using low-ground-pressure (<58 kPa) equipment was determined to provide adequate protection in the geomembrane liner during construction. The degree of protection offered under long-term loading conditions depends on the normal stress and the random orientation of the shredded tire chips at the geomembrane interface.

  11. Assessment of DOE radioactive scrap metal disposition options

    SciTech Connect

    Butler, C.R.; Kasper, K.M.; Bossart, S.J.

    1997-02-01

    The DOE has amassed a large amount of radioactively-contaminated scrap metal (RSM) as a result of past operations and decontamination and decommissioning (D&D) projects. The volume of RSM will continue to increase as a result of the D&D of more than 6,000 surplus facilities and many of the 14,000 operating facilities in the DOE complex. RSM can be either surface contaminated or volumetrically contaminated, or both, with varying amounts of radioactivity. Several options exist for the disposition of this RSM, including disposal as radioactive waste, recycling by decontamination and free-release for unrestricted use, or recycling for restricted reuse inside a DOE controlled area. The DOE Office of Science and Technology (EM-50) has been actively investing in technology and strategy development in support of restricted-reuse RSM recycling for the past several years. This paper will assess the nature of the RSM recycling issue, review past investment by DOE to develop technologies and strategies to recycle RSM, and then discuss some recommendations concerning future investments in support of RSM management. Available information on the supply of RSM will be presented in Section II. The regulatory and policy framework concerning recycling RSM will be presented in Section III. A review of DOE investment in RSM recycling technology and current programs will be presented in Section IV. The current and projected industrial capacity will be described in Section V. And, finally, a discussion of issues and recommendations regarding DOE technology development interests in RSM recycling will be presented in Section VI and VII, respectively.

  12. Optimization of scrap tire pyrolysis using a continuous-feed steam environment

    SciTech Connect

    Burrell, T.W.; Frank, S.R.; Rich, M.L.

    1995-12-01

    Estimates of the generation of scrap tires produced in the United States are on the order of 2 million tons per year. Although these tires contain a high percentage of useful hydrocarbons, steel and carbon black, approximately 70% are not effectively recycled. Recently, pyrolytic recycling of scrap tire (thermal decomposition in the absence of O{sub 2}) is receiving renewed interest because of its ability to produce valuable hydrocarbon products. We have developed a process which permits a continuous feed processing of scrap tires in a non-combustible stream environment. This system utilizes a soft seal system that operates at atmospheric pressures while minimizing any fugitive emissions. This process increases the efficiency and control of present approaches by lowering the energy requirements while maximizing the collection of valuable products. Initial bench-scale results will be presented.

  13. A recovery of gold from electronic scrap by mechanical separation, acid leaching and electrowinning

    SciTech Connect

    Rhee, K.I.; Lee, J.C.; Lee, C.K.; Joo, K.H.; Yoon, J.K.; Kang, H.R.; Kim, Y.S.; Sohn, H.J.

    1995-12-31

    A series of processes to recover the gold from electronic scrap which contains initially about 200--600 ppm Au have been developed. First, mechanical beneficiation including shredding, crushing and screening was employed. Results showed that 99 percent of gold component leaves in the fraction of under 1 mm of crushed scrap and its concentration was enriched to about 800 ppm without incineration. The scrap was leached in 50% aqua regia solution and gold was dissolved completely at 60 C within 2 hours. Other valuable metals such as silver, copper, nickel and iron were also dissolved. This resulting solution was boiled to remove nitrous compounds in the leachate. Finally, a newly designed electrolyzer was tested to recover the gold metal. More than 99% of gold and silver were recovered within an hour in electrowinning process.

  14. EVALUATION OF FIRE HAZARDS WHILE REPACKAGING PLUTONIUM-CONTAMINATED SCRAP IN HB-LINE

    SciTech Connect

    Hallman, D

    2003-12-18

    The potential for a fire while repackaging plutonium-contaminated scrap was evaluated. The surface-to-mass ratio indicates the metal alone will not spontaneously ignite. Uranium hydride can form when uranium metal is exposed to water vapor or hydrogen; uranium hydride reacts rapidly and energetically with atmospheric oxygen. The plutonium-contaminated scrap has been inside containers qualified for shipping, and these containers are leak-tight. The rate of diffusion of water vapor through the seals is small, and the radiolytic hydrogen generation rate is low. Radiography of samples of the storage containers indicates no loose oxide/hydride powder has collected in the storage container to date. The frequently of a fire while repackaging the plutonium-contaminated scrap is extremely unlikely.

  15. SCRAP TIRE RECYCLING: CONVINCING BUSINESSES TO INTEGRATE INEXPENSIVE, CUTTING-EDGE TECHNOLOGY TO CONVERT TIRES INTO VARIOUS CONSTRUCTION MATERIALS

    EPA Science Inventory

    Scrap tires cause serious environmental pollution and health problems. Although worldwide figures are imprecise, it is known that one-fourth of the 283 million tires scrapped in the United States were landfilled last year. Hundreds of millions more tires ar...

  16. A model for recovery of scrap monolithic uranium molybdenum fuel by electrorefining

    NASA Astrophysics Data System (ADS)

    Van Kleeck, Melissa A.

    The goal of the Reduced Enrichment for Research and Test Reactors program (RERTR) is toreduce enrichment at research and test reactors, thereby decreasing proliferation risk at these facilities. A new fuel to accomplish this goal is being manufactured experimentally at the Y12 National Security Complex. This new fuel will require its own waste management procedure,namely for the recovery of scrap from its manufacture. The new fuel is a monolithic uraniummolybdenum alloy clad in zirconium. Feasibility tests were conducted in the Planar Electrode Electrorefiner using scrap U-8Mo fuel alloy. These tests proved that a uranium product could be recovered free of molybdenum from this scrap fuel by electrorefining. Tests were also conducted using U-10Mo Zr clad fuel, which confirmed that product could be recovered from a clad version of this scrap fuel at an engineering scale, though analytical results are pending for the behavior of Zr in the electrorefiner. A model was constructed for the simulation of electrorefining the scrap material produced in the manufacture of this fuel. The model was implemented on two platforms, Microsoft Excel and MatLab. Correlations, used in the model, were developed experimentally, describing area specific resistance behavior at each electrode. Experiments validating the model were conducted using scrap of U-10Mo Zr clad fuel in the Planar Electrode Electrorefiner. The results of model simulations on both platforms were compared to experimental results for the same fuel, salt and electrorefiner compositions and dimensions for two trials. In general, the model demonstrated behavior similar to experimental data but additional refinements are needed to improve its accuracy. These refinements consist of a function for surface area at anode and cathode based on charge passed. Several approximations were made in the model concerning areas of electrodes which should be replaced by a more accurate function describing these areas.

  17. Thermogravimetric characteristics and kinetics of scrap tyre and Juglans regia shell co-pyrolysis.

    PubMed

    Uzun, B B; Yaman, E

    2014-10-01

    The degradation kinetics of Juglans regia shell, scrap tyre and their blends were investigated using a thermogravimetric analysis method. Experiments were performed under dynamic conditions and a nitrogen atmosphere in the range 293 to 973 K at different heating rates. During pyrolysis of J. regia shell three mass loss zones were specified as removal of water, decomposition of hemicelluloses and cellulose, and decomposition of lignin. The degradation curves of scrap tyre showed merely one stage which was due to decomposition of styrene butadiene rubber. The kinetic parameters were calculated using both Arrhenius and Coats-Redfern methods. By adopting the Arrhenius method, the average value of activation energies of J. regia shell, scrap tyre and their 1 : 1 blends were found to be 69.22, 71.48 and 47.03 kJ mol(-1), respectively. Additionally, by using the Coats-Redfern method, the average value of activation energies of J. regia shell, scrap tyre and their 1 : 1 blend were determined as 99.85, 78.72 and 63.81 kJ mol(-1), respectively. The addition of J. regia shell to scrap tyre caused a reduction in the activation energies. The difference of weight loss was measured to examine interactions between raw materials. The maximum difference between experimental and theoretical mass loss was 5% at about 648 K with a heating rate of 20 K min(-1). These results indicated a significant synergistic effect was available during co-pyrolysis of J. regia shell and scrap tyre in the high temperature region. PMID:25030024

  18. Recycling and processing of several typical crosslinked polymer scraps with enhanced mechanical properties based on solid-state mechanochemical milling

    NASA Astrophysics Data System (ADS)

    Lu, Canhui; Zhang, Xinxing; Zhang, Wei

    2015-05-01

    The partially devulcanization or de-crosslinking of ground tire rubber (GTR), post-vulcanized fluororubber scraps and crosslinked polyethylene from cable scraps through high-shear mechanochemical milling (HSMM) was conducted by a modified solid-state mechanochemical reactor. The results indicated that the HSMM treated crosslinked polymer scraps can be reprocessed as virgin rubbers or thermoplastics to produce materials with high performance. The foamed composites of low density polyethylene/GTR and the blend of post-vulcanized flurorubber (FKM) with polyacrylate rubber (ACM) with better processability and mechanical properties were obtained. The morphology observation showed that the dispersion and compatibility between de-crosslinked polymer scraps and matrix were enhanced. The results demonstrated that HSMM is a feasible alternative technology for recycling post-vulcanized or crosslinked polymer scraps.

  19. Recycling and processing of several typical crosslinked polymer scraps with enhanced mechanical properties based on solid-state mechanochemical milling

    SciTech Connect

    Lu, Canhui; Zhang, Xinxing; Zhang, Wei

    2015-05-22

    The partially devulcanization or de-crosslinking of ground tire rubber (GTR), post-vulcanized fluororubber scraps and crosslinked polyethylene from cable scraps through high-shear mechanochemical milling (HSMM) was conducted by a modified solid-state mechanochemical reactor. The results indicated that the HSMM treated crosslinked polymer scraps can be reprocessed as virgin rubbers or thermoplastics to produce materials with high performance. The foamed composites of low density polyethylene/GTR and the blend of post-vulcanized flurorubber (FKM) with polyacrylate rubber (ACM) with better processability and mechanical properties were obtained. The morphology observation showed that the dispersion and compatibility between de-crosslinked polymer scraps and matrix were enhanced. The results demonstrated that HSMM is a feasible alternative technology for recycling post-vulcanized or crosslinked polymer scraps.

  20. Evaluation of products recovered from scrap tires for use as asphalt modifiers

    SciTech Connect

    McKay, J.

    1992-05-01

    Western Research Institute performed rheological tests and water sensitivity tests on asphalt cements that had been modified with carbonous residues obtained from the pyrolysis of scrap tires and waste motor oil. These tests are part of an ongoing program at the University of Wyoming Chemical Engineering Department to evaluate, as asphalt additives, solid carbonous products recovered from the scrap tire and waste motor oil pyrolysis experiments conducted at the University. The tests showed that carbonous residues increased the viscosity and decreased the elasticity of AC-10 and AC-20 asphalts. The tests also indicatedthat asphalt cements modified with carbonous residues were less sensitive to water damage and age embrittlement than unmodified asphalt cements.

  1. Economic and policy instrument analyses in support of the scrap tire recycling program in Taiwan.

    PubMed

    Chang, Ni-Bin

    2008-02-01

    Understanding the cost-effectiveness and the role of economic and policy instruments, such as the combined product tax-recycling subsidy scheme or a tradable permit, for scrap tire recycling has been of crucial importance in a market-oriented environmental management system. Promoting product (tire) stewardship on one hand and improving incentive-based recycling policy on the other hand requires a comprehensive analysis of the interfaces and interactions in the nexus of economic impacts, environmental management, environmental valuation, and cost-benefit analysis. This paper presents an assessment of the interfaces and interactions between the implementation of policy instruments and its associated economic evaluation for sustaining a scrap tire recycling program in Taiwan during the era of the strong economic growth of the late 1990s. It begins with an introduction of the management of the co-evolution between technology metrics of scrap tire recycling and organizational changes for meeting the managerial goals island-wide during the 1990s. The database collected and used for such analysis covers 17 major tire recycling firms and 10 major tire manufacturers at that time. With estimates of scrap tire generation and possible scale of subsidy with respect to differing tire recycling technologies applied, economic analysis eventually leads to identify the associated levels of product tax with respect to various sizes of new tires. It particularly demonstrates a broad perspective of how an integrated econometric and engineering economic analysis can be conducted to assist in implementing policy instruments for scrap tire management. Research findings indicate that different subsidy settings for collection, processing, and end use of scrap tires should be configured to ameliorate the overall managerial effectiveness. Removing the existing boundaries between designated service districts could strengthen the competitiveness of scrap tires recycling industry, helping to

  2. Progress toward uranium scrap recycling via electron beam cold hearth refining

    SciTech Connect

    McKoon, R.H.

    1994-12-31

    A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium 6% niobium (U-6Nb) alloy ingots has been demonstrated using virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented.

  3. Progress toward uranium scrap recycling via Electron Cold Hearth Refining (EBCHR)

    SciTech Connect

    McKoon, R.H.

    1994-12-22

    A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6% - niobium (U-6Nb) alloy ingots has been demonstrated using virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented.

  4. Progress toward uranium scrap recycling via electron beam cold hearth refining

    SciTech Connect

    McKoon, R.H.

    1994-12-15

    A 250 kW electron beam cold hearth refining (EBCHR) melt furnace at Lawrence Livermore National Laboratory (LLNL) has been in operation for over a year producing 5.5 in.-diameter ingots of various uranium alloys. Production of in-specification uranium-6%-niobium (U-6Nb) alloy ingots has been demonstrated using Virgin feedstock. A vibratory scrap feeder has been installed on the system and the ability to recycle chopped U-6Nb scrap has been established. A preliminary comparison of vacuum arc remelted (VAR) and electron beam (EB) melted product is presented.

  5. Hard-X-ray magnetic microscopy and local magnetization analysis using synchrotron radiation.

    PubMed

    Suzuki, Motohiro

    2014-11-01

    XMCD imaging, XMCD measurement in local areas, and element-specific magnetometry for magnetic particles/magnetic devices as small as 100 nm can be performed. Nano-XAFS application includes visualization of the chemical state in a particle catalyst [3] and phase-change memory devices [4]. For magnetic microscopic study, magnetization reversal processes of an individual magnetic CoPt dot in bit-patterned media have directly been observed [2]. Imaging of the chemical distribution and magnetic domain evolution in a Nd-Fe-B sintered magnet in demagnetization processes is presented. PMID:25359804

  6. Geophysical survey work plan for White Wing Scrap Yard (Waste Area Grouping 11) at Oak Ridge National Laboratory, Oak Ridge, Tennessee

    SciTech Connect

    Not Available

    1994-02-01

    The White Wing Scrap Yard, located on the U.S. Department of Energy`s Oak Ridge Reservation, served as an aboveground storage and disposal area for contaminated debris and scrap from the Oak Ridge K-25 Site, the Oak Ridge Y-12 Plant, and the Oak Ridge National laboratory. The site is believed to have been active from the early 1950s until the mid-1960s. A variety of materials were disposed of at the site, including contaminated steel tanks and vehicles. As an interim corrective action, a surface debris removal effort was initiated in November 1993 to reduce the potential threat to human health and the environment from the radionuclide-contaminated debris. Following this removal effort, a geophysical survey will be conducted across the site to locate and determine the lateral extent of buried nonindigenous materials. This survey will provide the data necessary to prepare a map showing areas of conductivity and magnetic intensity that vary from measured background values. These anomalies represent potential buried materials and therefore can be targeted for further evaluation. This work plan outlines the activities necessary to conduct the geophysical survey.

  7. Magnetic metal-organic frameworks coated stir bar sorptive extraction coupled with GC-MS for determination of polychlorinated biphenyls in fish samples.

    PubMed

    Lin, Saichai; Gan, Ning; Qiao, Li; Zhang, Jiabin; Cao, Yuting; Chen, Yinji

    2015-11-01

    In this work, several kinds of the metal-organic framework (MOF) were evaluated the adsorption performance to PCB. Finally, MOF-5(Fe) was introduced in stir bar sorptive extraction (SBSE) as the adsorbent to extract six polychlorinated biphenyls (PCBs). Nd-Fe-B permanent magnet was employed as stir bar, which was then coated with Fe3O4-MOF-5(Fe) composite magnetic material, which was prepared by solvothermal method. The stir bar was then employed to extract and enrich six indicator PCBs (2,2',5,5'-tetrachlorobiphenyl, 2,2',4,5,5'-pentachlorobiphenyl, 2,2',3,4,4',5-hexachlorobiphenyl, 2,3,4,4,5-pentachlorobiphenyl, 2,2',4,4',5,5'-hexachlorobiphenyl, 2,2',3,4,4',5,5'-heptachlorobiphenyl) under stirring, then eluted by n-hexane under ultrasound. Its saturated adsorption amount was found to be 17.0-17.8 mg g(-1) and only 30 min were needed to reach adsorption equilibrium. The MOF-stir bar can be reused for 60 times with the recovery above 80%, which exhibited good stability. Under the optimal experimental conditions, MOF-5(Fe) based SBSE was coupled with GC-MS for detecting six PCBs. The limits of detection (S/N=3) of the developed method were 0.061-0.096 ng g(-1), with enrichment factors of 50-100 fold. And the linear ranges were 0.01-500 μg L(-1). The new method was successfully applied to assess PCBs in fish samples with satisfactory recovery ranging from 94.3% to 97.5%. PMID:26452939

  8. 40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... implementing subtitle C of the Resource Conservation and Recovery Act (RCRA) (40 CFR parts 261 through 265 and... rules implementing subtitle C of RCRA (40 CFR parts 261 through 265 and 268). The progress reports must... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment...

  9. 40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... implementing subtitle C of the Resource Conservation and Recovery Act (RCRA) (40 CFR parts 261 through 265 and... rules implementing subtitle C of RCRA (40 CFR parts 261 through 265 and 268). The progress reports must... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment...

  10. 40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... implementing subtitle C of the Resource Conservation and Recovery Act (RCRA) (40 CFR parts 261 through 265 and... rules implementing subtitle C of RCRA (40 CFR parts 261 through 265 and 268). The progress reports must... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment...

  11. 40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... implementing subtitle C of the Resource Conservation and Recovery Act (RCRA) (40 CFR parts 261 through 265 and... rules implementing subtitle C of RCRA (40 CFR parts 261 through 265 and 268). The progress reports must... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment...

  12. Process for removing and detoxifying cadmium from scrap metal including mixed waste

    SciTech Connect

    Kronberg, J.W.

    1994-07-01

    Cadmium-bearing scrap from nuclear applications, such as neutron shielding and reactor control and safety rods, must usually be handled as mixed waste since it is radioactive and the cadmium in it is both leachable and highly toxic. Removing the cadmium from this scrap, and converting it to a nonleachable and minimally radioactive form, would greatly simplify disposal or recycling. A process now under development will do this by shredding the scrap; leaching it with reagents which selectively dissolve out the cadmium; reprecipitating the cadmium as its highly insoluble sulfide; then fusing the sulfide into a glassy matrix to bring its leachability below EPA limits before disposal. Alternatively, the cadmium may be recovered for reuse. A particular advantage of the process is that all reagents (except the glass frit) can easily be recovered and reused in a nearly closed cycle, minimizing the risk of radioactive release. The process does not harm common metals such as aluminum, iron and stainless steel, and is also applicable to non-nuclear cadmium-bearing scrap such as nickel-cadmium batteries.

  13. Noneconomic factors influencing scrap metal disposition decisions at DOE and NRC-licensed nuclear facilities

    SciTech Connect

    Ewen, M.D.; Robinson, L.A.

    1997-02-01

    The U.S. Environmental Protection Agency (EPA) is currently developing radiation protection standards for scrap metal, which will establish criteria for the unconditional clearance of scrap from nuclear facilities. In support of this effort, Industrial Economics, Incorporated is assessing the costs and benefits attributable to the rulemaking. The first step in this analysis is to develop an in-depth understanding of the factors influencing scrap disposition decisions, so that one can predict current and future practices under existing requirements and compare them to the potential effects of EPA`s rulemaking. These baseline practices are difficult to predict due to a variety of factors. First, because decommissioning activities are just beginning at many sites, current practices do not necessarily provide an accurate indicator of how these practices may evolve as site managers gain experience with related decisions. Second, a number of different regulations and policies apply to these decisions, and the interactive effects of these requirements can be difficult to predict. Third, factors other than regulatory constraints and costs may have a significant effect on related decisions, such as concerns about public perceptions. In general, research suggests that these factors tend to discourage the unconditional clearance of scrap metal.

  14. MUTAGENICITY OF EMISSIONS FROM THE SIMULATED OPEN BURNING OF SCRAP RUBBER TIRES

    EPA Science Inventory

    The report describes a follow-up to a small-scale combustion study to collect, identify, and quantify products emitted during the simulated open combustion of scrap tires. The initial study found that total estimated emissions of semi-volatile organics ranged from 10 to 50 g/kg o...

  15. 40 CFR 63.10885 - What are my management practices for metallic scrap and mercury switches?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... implementing subtitle C of the Resource Conservation and Recovery Act (RCRA) (40 CFR parts 261 through 265 and... rules implementing subtitle C of RCRA (40 CFR parts 261 through 265 and 268). The progress reports must... metallic scrap and mercury switches? 63.10885 Section 63.10885 Protection of Environment...

  16. MUTAGENICITY AND CHEMICAL ANALYSIS OF EMISSIONS FROM THE OPEN BURNING OF SCRAP RUBBER TIRES

    EPA Science Inventory

    The paper discusses the use of the Salmonella mutagenicity assay to perform bioassay-directed chemical analysis of emissions from the open burning of scrap rubber tires in both a small laboratory study using tires cut into two sizes (CHUNK and SHRED) and a field study of the larg...

  17. CHARACTERIZATION OF AIR POLLUTANTS EMITTED FROM A SIMULATED SCRAP TIRE FIRE

    EPA Science Inventory

    The paper describes a small-scale combustion study, designed to collect, identify, and quantify products emitted during the simulated open combustion of scrap tires. he study found that total estimated emissions of semi-volatile organics ranged from 10 to 50 g/kg of tire material...

  18. Evaluation of copper for divider subassembly in MCO Mark IA and Mark IV scrap fuel baskets

    SciTech Connect

    Graves, C.E.

    1997-09-29

    The K Basin Spent Nuclear Fuel (SNF) Project Multi-Canister Overpack (MCO) subprojection eludes the design and fabrication of a canister that will be used to confine, contain, and maintain fuel in a critically safe array to enable its removal from the K Basins, vacuum drying, transport, staging, hot conditioning, and interim storage (Goldinann 1997). Each MCO consists of a shell, shield plug, fuel baskets (Mark IA or Mark IV), and other incidental equipment. The Mark IA intact and scrap fuel baskets are a safety class item for criticality control and components necessary for criticality control will be constructed from 304L stainless steel. It is proposed that a copper divider subassembly be used in both Mark IA and Mark IV scrap baskets to increase the safety basis margin during cold vacuum drying. The use of copper would increase the heat conducted away from hot areas in the baskets out to the wall of the MCO by both radiative and conductive heat transfer means. Thus copper subassembly will likely be a safety significant component of the scrap fuel baskets. This report examines the structural, cost and corrosion consequences associated with using a copper subassembly in the stainless steel MCO scrap fuel baskets.

  19. CHARACTERIZATION OF EMISSIONS FROM THE SIMULATED OPEN BURNING OF SCRAP TIRES

    EPA Science Inventory

    The report gives results of a small-scale combustion study, designed to collect, identify, and quantify products emitted during the simulated open burning of scrap tires. Fixed combustion gas, volatile and semi-volatile organic, particulate, and airborne metals data were collecte...

  20. Residual toxicity of four insecticides to Aedes triseriatus in scrap tires.

    PubMed

    Beehler, J W; Quick, T C; DeFoliart, G R

    1991-03-01

    Four insecticides were tested for residual activity to Aedes triseriatus in scrap tires. Abate (temephos) granules applied at 10 ppm (AI) resulted in 100% mortality of 4th instar larvae for more than one year. The other insecticides caused no mortality within 4 wk after application. PMID:2045803

  1. US Department of Energy`s weapons complex scrap metal inventory. Research report

    SciTech Connect

    Duda, J.R.

    1993-07-01

    Two tasks comprise the thrust of this contracted effort. Task 1 is the development of a Source List and is based on determining a list of public documents pertaining to contaminated/uncontaminated scrap metals, equipment, and other materials of value, were they not contaminated or could they be decontaminated. Task 2 is to develop an inventory of such materials from the Task 1 list of public documentation. In more detail, the Task 2 Inventory Report is based upon fulfillment of the following requirement to prepare and submit an Inventory Report based on the information obtained in the Source List. The Inventory Report shall define the type, quantity, and location of used equipment, scrap metal, and other materials existing within DOE`s system. The Inventory Report shall list: the site where the equipment, scrap metal, or other material resides; the type and size of equipment; the type and volume and/or weight of scrap metal or other material; its source; the type and level of contamination; its accessibility; the current annual rate of generation; and the projected annual rate of generation of the material.

  2. 16 CFR 300.29 - Garments or products composed of or containing miscellaneous cloth scraps.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    .... (2) Where the product contains chiefly rayon as well as woolen fibers in the minimum percentage designated for recycled wool: Made of Miscellaneous Cloth Scraps Composed Chiefly of Rayon With Minimum of __% Recycled Wool. (3) Where the product is composed chiefly of a mixture of cotton and rayon as well as...

  3. 16 CFR 300.29 - Garments or products composed of or containing miscellaneous cloth scraps.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    .... (2) Where the product contains chiefly rayon as well as woolen fibers in the minimum percentage designated for recycled wool: Made of Miscellaneous Cloth Scraps Composed Chiefly of Rayon With Minimum of __% Recycled Wool. (3) Where the product is composed chiefly of a mixture of cotton and rayon as well as...

  4. 16 CFR 300.29 - Garments or products composed of or containing miscellaneous cloth scraps.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    .... (2) Where the product contains chiefly rayon as well as woolen fibers in the minimum percentage designated for recycled wool: Made of Miscellaneous Cloth Scraps Composed Chiefly of Rayon With Minimum of __% Recycled Wool. (3) Where the product is composed chiefly of a mixture of cotton and rayon as well as...

  5. 16 CFR 300.29 - Garments or products composed of or containing miscellaneous cloth scraps.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    .... (2) Where the product contains chiefly rayon as well as woolen fibers in the minimum percentage designated for recycled wool: Made of Miscellaneous Cloth Scraps Composed Chiefly of Rayon With Minimum of __% Recycled Wool. (3) Where the product is composed chiefly of a mixture of cotton and rayon as well as...

  6. 16 CFR 300.29 - Garments or products composed of or containing miscellaneous cloth scraps.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    .... (2) Where the product contains chiefly rayon as well as woolen fibers in the minimum percentage designated for recycled wool: Made of Miscellaneous Cloth Scraps Composed Chiefly of Rayon With Minimum of __% Recycled Wool. (3) Where the product is composed chiefly of a mixture of cotton and rayon as well as...

  7. Electrolytic method for recovery of lead from scrap batteries. Report of investigations

    SciTech Connect

    Cole, E.R. Jr.; Lee, A.Y.; Paulson, D.L.

    1981-11-01

    Bench-scale research at the Bureau of Mines has resulted in the successful development of a combination electrorefining-electrowinning method for recycling all the lead in scrap batteries. The method reduces energy consumption and eliminates toxic emissions, in contrast to present pyrometallurgical smelting, and the lead produced is pure enough for use in maintenance-free batteries.

  8. Plutonium scrap waste processing based on aqueous nitrate and chloride media

    SciTech Connect

    Navratil, J D

    1985-05-13

    A brief review of plutonium scrap aqueous waste processing technology at Rocky Flats is given. Nitric acid unit operations include dissolution and leaching, anion exchange purification and precipitation. Chloride waste processing consists of cation exchange and carbonate precipitation. Ferrite and carrier precipitation waste treatment processes are also described. 3 figs.

  9. Design and analysis of an unconventional permanent magnet linear machine for energy harvesting

    NASA Astrophysics Data System (ADS)

    Zeng, Peng

    This Ph.D. dissertation proposes an unconventional high power density linear electromagnetic kinetic energy harvester, and a high-performance two-stage interface power electronics to maintain maximum power abstraction from the energy source and charge the Li-ion battery load with constant current. The proposed machine architecture is composed of a double-sided flat type silicon steel stator with winding slots, a permanent magnet mover, coil windings, a linear motion guide and an adjustable spring bearing. The unconventional design of the machine is that NdFeB magnet bars in the mover are placed with magnetic fields in horizontal direction instead of vertical direction and the same magnetic poles are facing each other. The derived magnetic equivalent circuit model proves the average air-gap flux density of the novel topology is as high as 0.73 T with 17.7% improvement over that of the conventional topology at the given geometric dimensions of the proof-of-concept machine. Subsequently, the improved output voltage and power are achieved. The dynamic model of the linear generator is also developed, and the analytical equations of output maximum power are derived for the case of driving vibration with amplitude that is equal, smaller and larger than the relative displacement between the mover and the stator of the machine respectively. Furthermore, the finite element analysis (FEA) model has been simulated to prove the derived analytical results and the improved power generation capability. Also, an optimization framework is explored to extend to the multi-Degree-of-Freedom (n-DOF) vibration based linear energy harvesting devices. Moreover, a boost-buck cascaded switch mode converter with current controller is designed to extract the maximum power from the harvester and charge the Li-ion battery with trickle current. Meanwhile, a maximum power point tracking (MPPT) algorithm is proposed and optimized for low frequency driving vibrations. Finally, a proof

  10. MAGNETS

    DOEpatents

    Hofacker, H.B.

    1958-09-23

    This patent relates to nmgnets used in a calutron and more particularly to means fur clamping an assembly of magnet coils and coil spacers into tightly assembled relation in a fluid-tight vessel. The magnet comprises windings made up of an assembly of alternate pan-cake type coils and spacers disposed in a fluid-tight vessel. At one end of the tank a plurality of clamping strips are held firmly against the assembly by adjustable bolts extending through the adjacent wall. The foregoing arrangement permits taking up any looseness which may develop in the assembly of coils and spacers.

  11. A Lightweight Loudspeaker for Aircraft Communications and Active Noise Control

    NASA Technical Reports Server (NTRS)

    Warnaka, Glenn E.; Kleinle, Mark; Tsangaris, Parry; Oslac, Michael J.; Moskow, Harry J.

    1992-01-01

    A series of new, lightweight loudspeakers for use on commercial aircraft has been developed. The loudspeakers use NdFeB magnets and aluminum alloy frames to reduce the weight. The NdFeB magnet is virtually encapsulated by steel in the new speaker designs. Active noise reduction using internal loudspeakers was demonstrated to be effective in 1983. A weight, space, and cost efficient method for creating the active sound attenuating fields is to use the existing cabin loudspeakers for both communication and sound attenuation. This will require some additional loudspeaker design considerations.

  12. A Double-Decker Levitation Experiment Using a Sandwich of Superconductors.

    ERIC Educational Resources Information Center

    Jacob, Anthony T.; And Others

    1988-01-01

    Shows that the mutual repulsion that enables a superconductor to levitate a magnet and a magnet to levitate a superconductor can be combined into a single demonstration. Uses an overhead projector, two pellets of "1-2-3" superconductor, Nd-Fe-B magnets, liquid nitrogen, and paraffin. Offers superconductor preparation, hazards, and disposal…

  13. Securing the metal recycling chain for the steel industry by detecting orphan radioactive sources in scrap metal

    SciTech Connect

    Pesente, S.; Benettoni, M.; Checchia, P.; Conti, E.; Gonella, F.; Nebbia, G.; Vanini, S.; Viesti, G.; Zumerle, G.; Bonomi, G.; Zenoni, A.; Calvini, P.; Squarcia, S.

    2010-08-04

    Experimental tests are reported for the detection of the heavy metal shielding of orphan sources hidden inside scrap metal by using a recently developed muon tomography system. Shielded sources do not trigger alarm in radiation portal commonly employed at the entrance of steel industry using scrap metal. Future systems integrating radiation portals with muon tomography inspection gates will substantially reduce the possibility of accidental melting of radioactive sources securing the use of recycled metal.

  14. Efficient capture of magnetic microbeads by sequentially switched electroosmotic flow—an experimental study

    NASA Astrophysics Data System (ADS)

    Das, Debarun; Al-Rjoub, Marwan F.; Heineman, William R.; Banerjee, Rupak K.

    2016-05-01

    Magnetophoretic separation is a commonly used immunoassay technique in microfluidic platforms where magnetic microbeads (mMBs) coated with specific epitopes (antibodies) entrap target pathogens by antigen-antibody kinetics. The mMB-cell complexes are then separated from the continuous flow using an external magnetic field. The goal of this study was to design and test a microfluidic device for efficient separation of fluorescence-tagged mMBs driven by electroosmotic flow (EOF) under steady (time invariant) and switched (time varying) electric field conditions. The EOF was driven at electric fields of 100–180 V cm‑1. The mMBs were captured by a neodymium (NdFeB) permanent earth magnet. The capture efficiency (η c) of these mMBs was improved by sequential switching of the applied electric field driven-EOF. The fluorescent images of the captured mMBs, obtained using an inverted epifluorescence microscope, were quantified using image processing tools. In steady EOF, induced by constant electric field, the number of captured mMBs decreased by 72.3% when the electric field was increased from 100 V cm‑1 to 180 V cm‑1. However, alternating the direction of flow through sequential switching of EOF increased the η c by bringing the escaped mMBs back to the capture zone and increasing their residence time in the area of higher magnetic fields. The average increase in η c was 54.3% for an mMB concentration of 1  ×  106 beads ml‑1 (C 1) and 41.6% for a concentration of 2  ×  106 beads ml‑1 (C 2). These improvements were particularly significant at higher electric fields where the η c with switching was, on average, ~70% more compared to flow without switching. The technique of sequential switching demonstrates an efficient method for capture of mMBs for application in magnetophoretic immunoassay.

  15. An assessment on the recycling opportunities of wastes emanating from scrap metal processing in Mauritius.

    PubMed

    Mauthoor, Sumayya; Mohee, Romeela; Kowlesser, Prakash

    2014-10-01

    This paper presents an assessment on the wastes namely slag, dust, mill scale and sludge resulting from scrap metal processing. The aim of this study is to demonstrate that there are various ways via which scrap metal processing wastes can be reused or recycled in other applications instead of simply diverting them to the landfill. These wastes are briefly described and an overview on the different areas of applications is presented. Based on the results obtained, the waste generation factor developed was 349.3 kg per ton of steel produced and it was reported that slag represents 72% of the total wastes emanating from the iron and steel industry in Mauritius. Finally the suitability of the different treatment and valorisation options in the context of Mauritius is examined. PMID:24433820

  16. Pyrolysis process for the treatment of scrap tyres: preliminary experimental results.

    PubMed

    Galvagno, S; Casu, S; Casabianca, T; Calabrese, A; Cornacchia, G

    2002-01-01

    The aim of this work is the evaluation, on a pilot scale, of scrap tyre pyrolysis process performance and the characteristics of the products under different process parameters, such as temperature, residence time, pressure, etc. In this frame, a series of tests were carried out at varying process temperatures between 550 and 680 degrees C, other parameters being equal. Pyrolysis plant process data are collected by an acquisition system; scrap tyre samples used for the treatment, solid and liquid by-products and produced syngas were analysed through both on-line monitoring (for gas) and laboratory analyses. Results show that process temperature, in the explored range, does not seem to seriously influence the volatilisation reaction yield, at least from a quantitative point of view, while it observably influences the distribution of the volatile fraction (liquid and gas) and by-products characteristics. PMID:12423055

  17. Evaluation for mulching use of Japanese cedar wooden chips made from scrapped housing timber

    NASA Astrophysics Data System (ADS)

    Okada, Hiroki; Baba, Mitsuhisa; Suzuki, Yoshiko; Sugiura, Toshihiro; Kobayashi, Hiroshi

    Wooden timber from scrapped housing is not sufficiently recycled. Since timber made from Japanese cedar has been used in Towada, Aomori Prefecture for housing construction, we investigated the mulching method of Japanese cedar wooden chips made from scrapped housing timber. The main recycled chip diameter was comprised of two classes: 4.76 to 10 mm and 10 to 19 mm. They contained negligible amounts of heavy metals. By using 10 cm thick mulching chips, the growth of weeds was controlled due to a shading effect. It also contributed to making soil temperature and moisture stable, which are preferable for tree plantations at parks, orchards, and roadsides. Therefore, we concluded that Japanese cedar wooden chips are available for mulching when they were applied with a 10 cm mulching chips.

  18. Mutagenicity and chemical analysis of emissions from the open burning of scrap rubber tires

    SciTech Connect

    DeMarini, D.M.; Lemieux, P.M.; Ryan, J.V.; Brooks, L.R.; Williams, R.W.

    1994-01-01

    The Salmonella mutagenicity assay and chemical analyses were used to evaluate the emissions from the open burning of scrap rubber tires that had been cut into either of two sizes, CHUNK or SHRED. The mutagenic potencies in strain TA98 of the dichloromethane-extractable particulate organics were generally greater than that of the semivolatiles. In addition, the open burning of CHUNK tires produced a higher burn rate and more potent organics in the presence of S9 than did SHRED tires. These results demonstrate for the first time that the open burning of scrap rubber tires produces a high mutagenic emission factor, posing potential environmental and health effects. (Copyright (c) 1993 American Chemical Society.)

  19. Efficient One-Step Electrolytic Recycling of Low-Grade and Post-Consumer Magnesium Scrap

    SciTech Connect

    Adam C. Powell, IV

    2012-07-19

    Metal Oxygen Separation Technologies, Inc. (abbreviated MOxST, pronounced most) and Boston University (BU) have developed a new low-cost process for recycling post-consumer co-mingled and heavily-oxidized magnesium scrap, and discovered a new chemical mechanism for magnesium separations in the process. The new process, designated MagReGenTM, is very effective in laboratory experiments, and on scale-up promises to be the lowest-cost lowest-energy lowest-impact method for separating magnesium metal from aluminum while recovering oxidized magnesium. MagReGenTM uses as little as one-eighth as much energy as today's methods for recycling magnesium metal from comingled scrap. As such, this technology could play a vital role in recycling automotive non-ferrous metals, particularly as motor vehicle magnesium/aluminum ratios increase in order to reduce vehicle weight and increase efficiency.

  20. Discussion of and reply to ``Processing of scrap tires: Technology and market applications``

    SciTech Connect

    Cosulich, J.; Smisko, J.; Niessen, W.R.; Blumenthal, M.H.

    1995-11-01

    Publication of this paper by Michael H. Blumenthal provides an excellent overview of scrap tire market opportunities, processing options, and some legislative background. The authors present some comments and areas that need addition coverage or clarification. These include the following: durability of new tires made from recycled rubber; cost data; tire derived fuel; landfilling of tires; composition of tires; processing equipment; and processing problems. This article also contains Mr. Blumenthal`s reply to the comments and questions.