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Sample records for nd-fe-b magnet scrap

  1. Liquid metal extraction of Nd from NdFeB magnet scrap

    SciTech Connect

    Xu, Yanchen

    1999-12-10

    This research involves using molten magnesium (Mg) to remove neodymium (Nd) from NdFeB magnet scrap by diffusion. The results show that liquid metal extraction of Nd may be a viable and inexpensive method for recovering the expensive rare earth element Nd for use in Mg castings.

  2. Magnetic properties of NdFeB-coated rubberwood composites

    NASA Astrophysics Data System (ADS)

    Noodam, Jureeporn; Sirisathitkul, Chitnarong; Matan, Nirundorn; Rattanasakulthong, Watcharee; Jantaratana, Pongsakorn

    2013-01-01

    Magnetic properties of composites prepared by coating lacquer containing neodymium iron boron (Nd-Fe-B) powders on rubberwood were characterized by vibrating sample magnetometry (VSM), magnetic moment measurements, and attraction tests with an iron-core solenoid. The Nd-Fe-B powders were recycled from electronic wastes by the ball-milling technique. Varying the milling time from 20 to 300 min, the magnetic squareness and the coercive field of the Nd-Fe-B powders were at the minimum when the powders were milled for 130 min. It followed that the coercive field of the magnetic wood composites was increased with the milling time increasing from 130 to 300 min. For the magnetic wood composites using Nd-Fe-B obtained from the same milling time, the magnetic squareness and the coercive field were rather insensitive to the variation of Nd-Fe-B concentration in coating lacquer from 0.43 to 1.00 g/cm3. By contrast, the magnetization and magnetic moment were increased with the Nd-Fe-B concentration increasing. Furthermore, the electrical current in the solenoid required for the attraction of the magnetic wood composites was exponentially reduced with the increase in the amount of Nd-Fe-B used in the coating.

  3. Restoration of coercivity in crushed Nd Fe B magnetic powder

    NASA Astrophysics Data System (ADS)

    Kwon, H. W.; Jeong, I. C.; Kim, A. S.; Kim, D. H.; Namkung, S.; Jang, T. S.; Lee, D. H.

    2006-09-01

    An attempt has been made to prepare a high coercivity Nd-Fe-B powder from a sintered Nd 14Fe 80B 6 magnet. The combination of thermal annealing and chemical modification of particle surface using the DyF 3 salt was found to be an effective processing technique for preparing a high-coercivity powder from the crushed sintered Nd-Fe-B magnets.

  4. Experimental Investigation and Thermodynamic Modeling of the B2O3-FeO-Fe2O3-Nd2O3 System for Recycling of NdFeB Magnet Scrap

    NASA Astrophysics Data System (ADS)

    Jakobsson, Lars Klemet; Tranell, Gabriella; Jung, In-Ho

    2016-07-01

    NdFeB magnet scrap is an alternative source of neodymium that could have a significantly lower impact on the environment than current mining and extraction processes. Neodymium can be readily oxidized in the presence of oxygen, which makes it easy to recover neodymium in oxide form. Thermochemical data and phase diagrams for neodymium oxide containing systems is, however, very limited. Thermodynamic modeling of the B2O3-FeO-Fe2O3-Nd2O3 system was hence performed to obtain accurate phase diagrams and thermochemical properties of the system. Key phase diagram experiments were also carried out for the FeO-Nd2O3 system in saturation with iron to improve the accuracy of the present modeling. The modified quasichemical model was used to describe the Gibbs energy of the liquid oxide phase. The Gibbs energy functions of the liquid phase and the solids were optimized to reproduce all available and reliable phase diagram data, and thermochemical properties of the system. Finally the optimized database was applied to calculate conditions for selective oxidation of neodymium from NdFeB magnet waste.

  5. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    NASA Astrophysics Data System (ADS)

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-04-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH)max of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  6. Magnetic properties and thermal stability of MnBi/NdFeB hybrid bonded magnets

    SciTech Connect

    Cao, S.; Yue, M.; Yang, Y. X.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.; Guo, Z. H.; Li, W.

    2011-04-01

    Magnetic properties and thermal stability were investigated for the MnBi/NdFeB (MnBi = 0, 20, 40, 60, 80, and 100 wt.%) bonded hybrid magnets prepared by spark plasma sintering (SPS) technique. Effect of MnBi content on the magnetic properties of the hybrid magnets was studied. With increasing MnBi content, the coercivity of the MnBi/NdFeB hybrid magnets increases rapidly, while the remanence and maximum energy product drops simultaneously. Thermal stability measurement on MnBi magnet, NdFeB magnet, and the hybrid magnet with 20 wt.% MnBi indicates that both the NdFeB magnet and the MnBi/NdFeB hybrid magnet have a negative temperature coefficient of coercivity, while the MnBi magnet has a positive one. The (BH){sub max} of the MnBi/NdFeB magnet (MnBi = 20 wt.%) is 5.71 MGOe at 423 K, which is much higher than 3.67 MGOe of the NdFeB magnet, indicating a remarkable improvement of thermal stability.

  7. Overview of Nd-Fe-B magnets and coercivity (invited)

    NASA Astrophysics Data System (ADS)

    Fidler, J.; Schrefl, T.

    1996-04-01

    High performance Nd2Fe14B-based permanent magnets are produced with different composition and various processing techniques. The composition and the processing route influence the complex, multiphase microstructure of the magnets, such as grain size, alignment, and distribution of phases. Grain sizes in the range between 10 and 500 nm are obtained by melt spinning, mechanical alloying, and the HDDR process. Sintered and hot worked magnets exhibit grain sizes above 1 μm. The coercive field is determined by the high uniaxial magnetocrystalline anisotropy as well as the magnetostatic and exchange interactions between neighboring hard magnetic grains. The dipolar interactions between misaligned grains are more pronounced in large-grained magnets, whereas exchange coupling reduces the coercive field in small grained magnets. Transmission electron microscopy has been used to study the influence of substituent and dopant elements on microstructure, coercivity, and corrosion resistance of advanced (Nd,S1)-(Fe,S2)-B:(M1,M2) magnets. The replacement of the Nd-rich intergranular phase by secondary phases formed after doping by M1 and M2 type elements improves the corrosion resistance, especially in large-grained magnets. Secondary, nonmagnetic phases reduce the remanence and the energy product. In addition to the characterization of the microstructure, special attention has been paid to the computer modeling of the interaction between microstructure and coercivity. The simulation of the magnetization reversal process based on the real microstructure reveals a good agreement with experimental values. It is shown that the coercive field depends on grain size, distribution, and misorientation of grains. A strong exchange coupling between hard magnetic grains is desired in nanostructured magnets in order to improve the remanence. This effect is further increased by secondary, soft magnetic phases. Nanocrystalline, composite Nd-Fe-B based magnets show a remanence enhancement

  8. Micrometer-size Nd-Fe-B dots as model systems for the study of intergranular phase engineering in Nd-Fe-B permanent magnets

    NASA Astrophysics Data System (ADS)

    Le Roy, Damien; Akdogan, Ozan; Ciuta, Georgeta; Dempsey, Nora; Givord, Dominique

    2014-05-01

    Nd-Fe-B micrometer-size dots were prepared by optical lithography and sputtering. It is proposed to use such structures as model systems to study intergranular phase engineering in Nd-Fe-B permanent magnets. The influence of Ta, Nd, Dy, and Gd coatings on the magnetization reversal of such Nd-Fe-B dot arrays are compared, after different heat treatments. A very thin layer of Dy (tNdFeB/tDy = 120) was found to lead to a significant increase of the coercive field, up to 80% for a total equivalent Dy content of less than 5 at. % of all the Nd. A coercivity increase of up to 20% was found with Gd coating which is attributed to the so-called superferrimagnetic coupling phenomenon. Nd and Ta coating are neutral or detrimental to the magnetic hardness.

  9. Dy-Free Nd-Fe-B Based Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Pathak, Arjun; Khan, Mahmud; Gschneidner, Karl, Jr.; McCallum, Ralph; Pecharsky, Vitalij

    2015-03-01

    Nd2Fe14B based permanent magnets are the current state of the art for high performance magnets. The prototype crystallize in the P42 / mnm tetragonal crystal structure, where the Nd atoms occupy the 4f and 4gsites, Fe atoms occupy six different atomic sites (16k1, 16k2, 8j1, 8j2, 4e, 4c), and B occupies only the 4g site. The leading contribution to the magnetocrystalline anisotropy in Nd2Fe14B energy comes from the Nd ions, which strongly prefer a c-axis alignment at ambient temperature. Nd2Fe14B permanent magnet has excellent magnetic properties at room temperature but has poor high temperature properties (T>400 K). A small amount of Dy (up to 10%) is substituted for Nd in Nd2Fe14B to increase the high temperature performance. Although Dy containing Nd2Fe14B magnets are desired for high temperature applications, the high price and limited supply of Dy urges the development of Dy-free permanent magnets. Here, we discuss the magnetic properties of several Dy-free Nd-Fe-B based nanostructured magnets and propose alternatives for Dy-based Nd2Fe14B permanent magnets for high temperature applications such as electric drive motors and wind turbines. This work was supported by the U.S.DOE, ARPA-E, Rare Earth Alternatives in Critical Technologies for Energy (REACT). The research was performed at the Ames Laboratory which is operated for the U.S. DOE by Iowa State University under contract #DE-AC02-07CH11358.

  10. 3-D laser confocal microscopy study of the oxidation of NdFeB magnets in atmospheric conditions

    NASA Astrophysics Data System (ADS)

    Meakin, J. P.; Speight, J. D.; Sheridan, R. S.; Bradshaw, A.; Harris, I. R.; Williams, A. J.; Walton, A.

    2016-08-01

    Neodymium iron boron (NdFeB) magnets are used in a number of important applications, such as generators in gearless wind turbines, motors in electric vehicles and electronic goods (e.g.- computer hard disk drives, HDD). Hydrogen can be used as a processing gas to separate and recycle scrap sintered Nd-Fe-B magnets from end-of-life products to form a powder suitable for recycling. However, the magnets are likely to have been exposed to atmospheric conditions prior to processing, and any oxidation could lead to activation problems for the hydrogen decrepitation reaction. Many previous studies on the oxidation of NdFeB magnets have been performed at elevated temperatures; however, few studies have been formed under atmospheric conditions. In this paper a combination of 3-D laser confocal microscopy and Raman spectroscopy have been used to assess the composition, morphology and rate of oxidation/corrosion on scrap sintered NdFeB magnets. Confocal microscopy has been employed to measure the growth of surface reaction products at room temperature, immediately after exposure to air. The results showed that there was a significant height increase at the triple junctions of the Nd-rich grain boundaries. Using Raman spectroscopy, the product was shown to consist of Nd2O3 and formed only on the Nd-rich triple junctions. The diffusion coefficient of the triple junction reaction product growth at 20 °C was determined to be approximately 4 × 10-13 cm2/sec. This value is several orders of magnitude larger than values derived from the diffusion controlled oxide growth observations at elevated temperatures in the literature. This indicates that the growth of the room temperature oxidation products are likely defect enhanced processes at the NdFeB triple junctions.

  11. Enhanced exchange-coupling effect in Nd-Fe-B/Fe-B nanocomposite magnet.

    PubMed

    Cha, Hyungil; Kim, Changwoo; Ji, Eunsun; Kim, Younghwan; Jadhav, Abhijit; Kang, Dongin; Kang, Youngsoo

    2010-01-01

    Soft phase magnetic Fe-B nanoparticles were prepared by coprecipitation and the hard phase magnetic Nd-Fe-B nanoparticles were obtained from mechanical ball mill of the bulk Nd-Fe-B with a shaker mill. Also mechanical ball mill technique was applied to the mixture of Nd-Fe-B and Fe-B nanoparticles to build up an exchange-coupled nanocomposite magnet. It was loaded in electronic furnace and annealed under a flow of hydrogen at 953 K for 30 min. The exchange coupled interaction of isotropic magnets was characterized by smooth hysteresis loop with a high value of remanence (Mr/Ms > 0.5). PMID:20352831

  12. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors

    PubMed Central

    Przybylski, Marek; Kapelski, Dariusz; Ślusarek, Barbara; Wiak, Sławomir

    2016-01-01

    Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated. PMID:27110783

  13. Impulse Magnetization of Nd-Fe-B Sintered Magnets for Sensors.

    PubMed

    Przybylski, Marek; Kapelski, Dariusz; Ślusarek, Barbara; Wiak, Sławomir

    2016-01-01

    Magnetization of large Nd-Fe-B sintered permanent magnets is still challenging. This type of permanent magnet is electrically conductive, so impulse magnetization causes a flow of eddy currents which prevent magnetization of the whole volume of the magnet. The paper deals with the impulse magnetization of sintered Nd-Fe-B permanent magnets and shows a method for the determination of suitable parameters for the supply system. The necessary magnetic field strength for magnetization of the magnet to saturation was determined. The optimal magnetizing fixture supply voltage for magnetization to saturation was determined from simulations in PSpice software, finite element analyses in Maxwell 15 and measurements. Measurements of magnetic induction on the surface of the Nd-Fe-B magnet are also presented to ensure that a magnet with 70 mm diameter and 20 mm in height is fully saturated. PMID:27110783

  14. Protection of NdFeB magnets by corrosion resistance phytic acid conversion film

    NASA Astrophysics Data System (ADS)

    Nan, Haiyang; Zhu, Liqun; Liu, Huicong; Li, Weiping

    2015-11-01

    Phytic acid conversion film was prepared on NdFeB magnets by dipping the NdFeB into phytic acid solution. The morphology, composition, structure and corrosion resistance of the film were systematically investigated. The results showed that the phytic acid film was effective in improving the corrosion resistance of NdFeB magnets. XRD, TEM and FT-IR analyses revealed that the film was amorphous and had a strong peak of phosphate radical (PO43-). The formation mechanism of the film was also explored by XPS and the potential of zero charge (Epzc) measurement at the solution-metal interface.

  15. Double coating protection of Nd-Fe-B magnets: Intergranular phosphating treatment and copper plating

    NASA Astrophysics Data System (ADS)

    Zheng, Jingwu; Chen, Haibo; Qiao, Liang; Lin, Min; Jiang, Liqiang; Che, Shenglei; Hu, Yangwu

    2014-12-01

    In this work, a double coating protection technique of phosphating treatment and copper plating was made to improve the corrosion resistance of sintered Nd-Fe-B magnets. In other words, the intergranular region of sintered Nd-Fe-B is allowed to generate passive phosphate conversion coating through phosphating treatment, followed by the copper coating on the surface of sintered Nd-Fe-B. The morphology and corrosion resistance of the phosphated sintered Nd-Fe-B were observed using SEM and electrochemical method respectively. The phosphate conversion coating was formed more preferably on the intergranular region of sintered Nd-Fe-B than on the main crystal region; just after a short time of phosphating treatment, the intergranular region of sintered Nd-Fe-B has been covered by the phosphate conversion coating and the corrosion resistance is significantly improved. With the synergistic protection of the intergranular phosphorization and the followed copper electrodeposition, the corrosion resistance of the sintered Nd-Fe-B is significantly better than that with a single phosphate film or single plating protection.

  16. Multiple magnetic scattering in small-angle neutron scattering of Nd-Fe-B nanocrystalline magnet.

    PubMed

    Ueno, Tetsuro; Saito, Kotaro; Yano, Masao; Ito, Masaaki; Shoji, Tetsuya; Sakuma, Noritsugu; Kato, Akira; Manabe, Akira; Hashimoto, Ai; Gilbert, Elliot P; Keiderling, Uwe; Ono, Kanta

    2016-01-01

    We have investigated the influence of multiple scattering on the magnetic small-angle neutron scattering (SANS) from a Nd-Fe-B nanocrystalline magnet. We performed sample-thickness- and neutron-wavelength-dependent SANS measurements, and observed the scattering vector dependence of the multiple magnetic scattering. It is revealed that significant multiple scattering exists in the magnetic scattering rather than the nuclear scattering of Nd-Fe-B nanocrystalline magnet. It is considered that the mean free path of the neutrons for magnetic scattering is rather short in Nd-Fe-B magnets. We analysed the SANS data by the phenomenological magnetic correlation model considering the magnetic microstructures and obtained the microstructural parameters. PMID:27321149

  17. [Sandwich type dental magnetic devices of Nd-Fe-B magnet and permendur].

    PubMed

    Okuno, O; Nakano, T; Hamanaka, H; Kinouchi, Y

    1989-07-01

    Nd-Fe-B magnets have a very high maximum energy product (BH max), which is defined as the attractive strength between a magnet and opposing magnetic materials. Permendur (Fe-49 Co-2 V) has the greatest magnetic saturation (Bs), which makes it strongly magnetized. If magnetic retainers were made with Nd-Fe-B magnets and a permendur yoke, they would be small and have strong retention. The purpose of this investigation was to develop small dental magnetic devices with Nd-Fe-B magnets and permendur yokes. The magnetic devices form sandwich-type magnetic circuits with magnetic stainless steel keepers. A 4 x 3 x 2 mm rectangular prism Nd-Fe-B magnet was used. The magnet was sandwitched between the semi-columnar yokes. To protect the magnet from corrosion, the devices were encapsulated with 304 stainless steel by silver brazing and adhesion bonding of a stainless steel tube and foil. The optimum cross-sectional area of the yoke was determined experimentally. The dimensions of the devices were phi 5 x 3.5 mm for 4 x 3 x 2 magnet. The breakaway retention for a keeper of magnetic stainless steel (Type XM 27) was 852 g on average. This breakaway retention is sufficient for dental prosthetic applications. PMID:2491164

  18. Neutron irradiation study of Nd-Fe-B permanent magnets made from melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Brown, R. D.; Cost, J. R.; Meisner, G. P.; Brewer, E. G.

    1988-11-01

    Radiation-induced changes in the magnetization of sintered Nd-Fe-B permanent magnets are known to vary widely among specimens produced by different manufacturers. Samples of Nd-Fe-B MAGNEQUENCH magnets, which are made from melt-spun ribbons, have not been studied and show a much reduced sensitivity to neutron irradiation than do sintered Nd-Fe-B magnets. All melt-spun ribbon-based MAGNEQUENCH magnets, i.e., epoxy-bonded, hot-pressed, and die-upset magnets, show essentially the same slow decrease in magnetic remanence with neutron dose. Measurements of the open-circuit remanence Br/Br 0 at various times during the irradiation show a decay of only 1.5% of the preirradiated value for the MAGNEQUENCH magnets after 1 h of irradiation, or a dose of 1.4×1016 neutrons/cm2, compared to a 4.6% drop in remanence for the best sintered Nd-Fe-B magnet (Sumitomo 30H) with the same irradiation dose. Moreover, after 5.3 h of irradiation, the remanence drops by only 3% for the MAGNEQUENCH magnets. Magnets made from melt-spun ribbons are thus the least sensitive to neutron irradiation so far measured for Nd-Fe-B permanent magnets, but are somewhat more sensitive than samarium-cobalt magnets.

  19. The Impact Induced Demagnetization Mechanism in NdFeB Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Li, Yan-Feng; Zhu, Ming-Gang; Li, Wei; Zhou, Dong; Lu, Feng; Chen, Lang; Wu, Jun-Ying; Qi, Yan; Du, An

    2013-09-01

    Compression of unmagnetized Nd2Fe14B permanent magnets is executed by using shock waves with different pressures in a one-stage light gas gun system. The microstructure, crystal structure, and magnetic properties of the magnets are examined with scanning electronic microscopy, x-ray diffraction, hysteresis loop instruments, and a vibrating sample magnetometer, respectively. The NdFeB magnets display a demagnetization phenomenon after shock wave compression. The coercivity dropped from about 21.4 kOe to 3.2 kOe. The critical pressure of irreversible demagnetization of NdFeB magnets should be less than 4.92 GPa. The coercivity of the NdFeB magnets compressed by shock waves could be recovered after annealing at 900°C and 520°C for 2 h, sequentially. The chaotic orientation of Nd2Fe14B grains in the compressed magnets is the source of demagnetization.

  20. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  1. Research on anisotropic bonded Nd-Fe-B magnets by 2-step compaction process

    NASA Astrophysics Data System (ADS)

    Ma, Bin; Sun, Aizhi; Lu, Zhenwen; Cheng, Chuan; Xu, Chen

    2016-03-01

    In this paper, a novel 2-step compaction process, called a cold preforming step and a warm alignment and densification step, is proposed to prepare anisotropic bonded Nd-Fe-B magnets with high magnetic properties. The morphology of Nd-Fe-B particles is characterized by scanning electron microscopy. Research shows that the lower the density of preforms, the higher the (BH)max and DOA of Nd-Fe-B magnets. The (BH)max of Nd-Fe-B magnets prepared by 2-step compaction process is higher than that of traditional warm compaction process at the apace rate of 20% when the preform density is lower than 4.06 g/cm3. The (BH)max and DOA first increase and then decline with increasing space rate, the maximum is obtained at the space rate of 25% when the preform density is 3.98 g/cm3. By means of 2-step compaction process, not only (BH)max and DOA of Nd-Fe-B magnets are increased by 32.2% and 61.3% at the space rate of 25%, but also problems such as the easy damage of mould and the inhomogeneous of particle packing are solved, which are in favour of the extension of mould life. The changes of coercivity is not obvious during the research. The mechanrsms of space rate on DOA and density are analyzed and discussed.

  2. Preparation and magnetic properties of anisotropic bulk MnBi/NdFeB hybrid magnets

    NASA Astrophysics Data System (ADS)

    Ma, Y. L.; Liu, X. B.; Nguyen, V. V.; Poudyal, N.; Yue, M.; Liu, J. P.

    2016-08-01

    Anisotropic hybrid bulk magnets of MnBi/NdFeB with different composition ratio have been prepared with starting MnBi and Nd2Fe14B powders as well as epoxy resin as a binder in case it is needed to form bulk samples. It has been found that the ratio between the two phases in content has a remarkable influence on the magnetic properties, the thermal stability and the density of the bulk magnets. With increasing MnBi content the binder addition can be reduced. When the MnBi content is larger than 30 wt%, no binder is needed. On the other hand, the coercivity and saturation magnetization were increased significantly with increasing NdFeB content. When the NdFeB content was increased from 0% to 50%, the maximum energy product was enhanced from 4.7 to 10.0 MGOe, respectively. The energy product then decreased gradually with the NdFeB content due to the reduced density of the hybrid magnet. The thermal stability measurements showed that the temperature coefficient of coercivity grew with the MnBi content and became positive with MnBi=80 wt%.

  3. A feasible approach for preparing remanence enhanced NdFeB based permanent magnetic composites

    NASA Astrophysics Data System (ADS)

    Su, K. P.; Liu, Z. W.; Yu, H. Y.; Zhong, X. C.; Qiu, W. Q.; Zeng, D. C.

    2011-04-01

    NdFeB based permanent magnetic nanocomposites were prepared by depositing soft magnetic Fe, Co, or Fe65Co35 nanoparticles on the melt spun NdFeB powders with near single phase composition by a chemical reduction method. The effects of the reduction process, the composition, and the concentrations of metal ions on the magnetic properties of nanocomposites were investigated. Introducing and increasing soft nanoparticle content improved the remanence and maximum energy product of the nanocomposites at the expense of coercivity. Fe65Co35 coated NdFeB powders had higher remanence and energy product than Co or Fe coated powders. The inter-grain exchange coupling between hard and soft magnetic grains was demonstrated by the smooth demagnetization curve with high remanent polarization. Remanence enhanced bulk magnets were also fabricated by consolidating the nanocomposite powders using spark plasma sintering (SPS) technique.

  4. A study on the magnetic behavior of Nd-Fe-B/α-Fe nanocomposite films

    NASA Astrophysics Data System (ADS)

    Madeswaran, S.; Tamano, S.; Goto, S.; Tokiwa, K.

    2010-06-01

    Nanocomposite Nd-Fe-B / α-Fe thin films were prepared by sputtering successively a Nd-rich Nd21Fe64B15 and a Fe targets in a multilayer structure using radio frequency (RF) magnetron gun. We have studied the influence of thickness of α-Fe layer on the magnetic properties of Nd-Fe-B / α-Fe thin films. A nanocomposite thin film with 15nm thick α-Fe layer prepared on 550°C heated substrate gives the highest energy product, 190 kJ/m3 along with a coercivity of 950 kA/m. Magnetic hysteresis loop measurement shows that the hard (Nd-Fe-B) and soft (α-Fe) layers are exchange coupled firmly for the films deposited on heated substrate whereas the two layers are decoupled for room temperature deposited and post annealed films.

  5. Determination of the texture distribution of Nd-Fe-B magnets using a torsion pendulum magnetometer

    SciTech Connect

    Staa, F. von; Hempel, K.A.; Wang, Y. . Institut fuer Werkstoffe der Elektrotechnik)

    1993-11-01

    It is known that the torsion pendulum method provides a possibility to obtain the anisotropy field strength and the saturation magnetization of magnetically hard materials. Now this method is extended to obtain additionally the degree of texture. Theoretical calculations are compared with measurements performed on Nd-Fe-B sintered magnets at various temperatures. Error sources are discussed.

  6. Reflection of a slow cesium atomic beam from a naturally magnetized Nd-Fe-B surface

    NASA Astrophysics Data System (ADS)

    Lison, F.; Haubrich, D.; Schuh, P.; Meschede, D.

    We have demonstrated the partly directed reflection of a slow cesium atomic beam by using the natural magnetic stray field above a Nd-Fe-B surface. From these experiments we determine the reflectivity and a minimum value for the magnetic stray field directly at the surface.

  7. Prediction of particle orientation in simple upsetting process of NdFeB magnets

    SciTech Connect

    Chang, Chao-Cheng; Hsiao, Po-Jen; You, Jr-Shiang; Chen, Yen-Ju; Chang, Can-Xun

    2013-12-16

    The magnetic properties of NdFeB magnets are strongly affected by crystallographic texture which is highly associated with particle orientation. This study proposed a method for predicting the particle orientation in the simple upsetting process of NdFeB magnets. The method is based on finite element simulation with flow net analysis. The magnets in a cylindrical form were compressed by two flat dies in a chamber filled with argon at 750°C. Three forming speeds were taken into account in order to obtain flow stress curves used in simulations. The micrographs of the cross sections of the deformed magnets show that the particle deformation significantly increases with the compression. The phenomenon was also predicted by the proposed method. Both simulated and experimental results show that the inhomogeneity of the texture of the NdFeB magnets can be increased by the simple upsetting process. The predicted particle orientations were in a good agreement with those examined in the deformed magnets. The proposed method for predicting particle orientations can also be used in other forming processes of NdFeB magnets.

  8. Magnetic properties and magnetic domains of Nd-Fe-B thin films

    SciTech Connect

    Chen, S. L.; Liu, W.; Zhang, Z. D.; Gunaratne, G. H.

    2008-01-15

    Anisotropic Nd-Fe-B thin films are fabricated by direct current magnetron sputtering on Si substrates heated to temperatures over a wide range. Surface morphology and magnetic domains of the Nd-Fe-B thin films prepared at different sputtering temperatures (25-600 deg. C) are observed by a scanning probe microscopy. The magnetic domains exhibit a rich variety of textures, changing from striped via maze to cloudlike as the sputtering temperature is increased. Variations in magnetic domains with substrate temperature are discussed using phase components and magnetic anisotropies of the thin films. In addition, patterns of magnetic domains are analyzed using the 'disorder functions', a set of characterizations of complex patterns with labyrinthine structures. The disorder function {delta}(1) and the structure factor {delta}k do not change appreciably until a substrate temperature of 350 deg. C, but increases significantly beyond 400 deg. C. The disorder in magnetic domains increases with increasing sputtering temperature. A simultaneous enhancement of the anisotropic c texture and the hard-magnetic properties of the thin films are observed. The significant change of the disorder function at T{sub s}=400 deg. C appears to be a precursor to the hardening of the Nd-Fe-B film. The most disordered magnetic domains of the film with the substrate temperature of 600 deg. C correspond to the optimum magnetic properties, with the maximum energy product (BH){sub max} of 22.4 MG Oe.

  9. Magnetic properties prediction of NdFeB magnets by using support vector regression

    NASA Astrophysics Data System (ADS)

    Cheng, Wende

    2014-09-01

    A novel model using support vector regression (SVR) combined with particle swarm optimization (PSO) was employed to construct mathematical model for prediction of the magnetic properties of the NdFeB magnets. The leave-one-out cross-validation (LOOCV) test results strongly supports that the generalization ability of SVR is high enough. Predicted results show that the mean absolute percentage error for magnetic remanence Br, coercivity Hcj and maximum magnetic energy product (BH)max are 0.53%, 3.90%, 1.73%, and the correlation coefficient (R2) is as high as 0.839, 0.967 and 0.940, respectively. This investigation suggests that the PSO-SVR is not only an effective and practical method to simulate the properties of NdFeB, but also a powerful tool to optimatize designing or controlling the experimental process.

  10. Modification of the Interface Nanostructure and Magnetic Properties in Nd-Fe-B Thin Films.

    PubMed

    Koike, Kunihiro; Kusano, Takanao; Ogawa, Daisuke; Kobayashi, Keisuke; Kato, Hiroaki; Oogane, Mikihiko; Miyazaki, Takamichi; Ando, Yasuo; Itakura, Masaru

    2016-12-01

    The effects of Nd2Fe14B grain size and Nd coating on the coercivity in sputter-deposited Nd-Fe-B/Nd thin films have been investigated in order to gain an insight into the coercivity mechanism of Nd-Fe-B magnets. Highly textured Nd2Fe14B particles were grown successfully on the MgO(100) single-crystal substrate with the Mo underlayer. As the Nd-Fe-B layer thickness t NFB was decreased from 70 to 5 nm, the coercivity H c increased gradually from 6.5 to 16 kOe. By depositing the Nd overlayer onto these films and post-annealing at 500 °C, the H c value further increased from 17.5 kOe (t NFB=70 nm) to 26.2 kOe (t NFB=5 nm). The amount of H c increase by the combination of the Nd coating and post-annealing was about 10 kOe irrespective of the t NFB value. These results therefore suggest an independence of size and interface effects on the coercivity of Nd-Fe-B magnets. PMID:26787052

  11. Modification of the Interface Nanostructure and Magnetic Properties in Nd-Fe-B Thin Films

    NASA Astrophysics Data System (ADS)

    Koike, Kunihiro; Kusano, Takanao; Ogawa, Daisuke; Kobayashi, Keisuke; Kato, Hiroaki; Oogane, Mikihiko; Miyazaki, Takamichi; Ando, Yasuo; Itakura, Masaru

    2016-01-01

    The effects of Nd2Fe14B grain size and Nd coating on the coercivity in sputter-deposited Nd-Fe-B/Nd thin films have been investigated in order to gain an insight into the coercivity mechanism of Nd-Fe-B magnets. Highly textured Nd2Fe14B particles were grown successfully on the MgO(100) single-crystal substrate with the Mo underlayer. As the Nd-Fe-B layer thickness t NFB was decreased from 70 to 5 nm, the coercivity H c increased gradually from 6.5 to 16 kOe. By depositing the Nd overlayer onto these films and post-annealing at 500 °C, the H c value further increased from 17.5 kOe ( t NFB=70 nm) to 26.2 kOe ( t NFB=5 nm). The amount of H c increase by the combination of the Nd coating and post-annealing was about 10 kOe irrespective of the t NFB value. These results therefore suggest an independence of size and interface effects on the coercivity of Nd-Fe-B magnets.

  12. Microstructure evaluation for Dy-free Nd-Fe-B sintered magnets with high coercivity

    NASA Astrophysics Data System (ADS)

    Goto, R.; Matsuura, M.; Sugimoto, S.; Tezuka, N.; Une, Y.; Sagawa, M.

    2012-04-01

    Nd-Fe-B sintered magnets are used for motors of hybrid or electric vehicles due to their high energy products. Dy is added to Nd-Fe-B sintered magnets to work in a high temperature environment. Although the addition of Dy decreases the magnetization of Nd-Fe-B magnets, it increases coercivity; a decrease in the amount of Dy is strongly required. Recently, Nd-Fe-B sintered magnets with a grain size of 1 μm achieved high coercivity of ˜20 kOe without the addition of Dy or other heavy rare earth elements. In this paper, the microstructure of their magnets was observed and compared to magnets with a grain size of ˜3 μm. The coercivity of magnets consisting of larger particles was 17 kOe. Microstructures were observed by the scanning electron microscope and the shapes of grains and the distribution of the Nd-rich phase were evaluated. The observation was promoted in two directions. One direction is the plane perpendicular to the magnetically aligned direction (c plane side) and the other is the side parallel to the magnetically aligned direction (c axis side). For magnets consisting of smaller particles, the shapes of grains are isotropic for the c plane side and elongated for the c axis side. The angle of minor axis prefers to be parallel to magnetically aligned direction. The distribution of the Nd-rich phase for magnets was also evaluated for both magnets. The distribution of the Nd-rich phase at triple junctions for the magnets with smaller particles becomes homogeneous compared to that for magnets with larger particles. It is considered that Dy-free magnets with high coercivity were realized by the achievement of homogeneous distribution of Nd-rich phase besides decreasing grain size.

  13. Study on corrosion behaviors of sintered Nd-Fe-B magnets in different environmental conditions

    SciTech Connect

    Li, J. J.; Li, A. H.; Zhu, M. G.; Pan, W.; Li, W.

    2011-04-01

    Nd-Fe-B magnets have outstanding magnetic properties, but their corrosion resistance is poor because the rare-earth-rich phases in them are easily oxidized. In this article, we report an investigation of the corrosion behaviors of sintered Nd-Fe-B magnets with varied compositions in different corrosion conditions. The weight losses of the magnets after corrosion testing were measured after brushing off the corrosion products. The magnetic flux losses of the magnets were measured using a fluxmeter. A scanning electron microscope equipped with an energy dispersive x-ray analysis system was employed to observe the corrosion morphology. It was found that the humid-heat resistance of the magnets was obviously improved by partially substituting Dy for Nd and adding minor Co. The corrosion products and morphologies of Nd-Fe-B magnets for the autoclave test were different from those for the constant humid-heat test. The corrosion rates of the magnets for the former were much slower than for the latter; this is probably because the high-pressure steam led to an oxygen-deficient atmosphere, and the liquid film on the surface of the magnet specimens hindered the diffusion of oxygen into the bulk for the autoclave test.

  14. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    NASA Astrophysics Data System (ADS)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-07-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  15. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    NASA Astrophysics Data System (ADS)

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-04-01

    The goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers of bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4-6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed "green" part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. This study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.

  16. Magnetization reversal mechanism of a sintered Nd-Fe-B magnet with Dy segregation

    SciTech Connect

    Suzuki, Hiroyuki; Satsu, Yuichi; Komuro, Matahiro; Kohashi, Teruo; Motai, Kumi

    2011-04-01

    The magnetization reversal mechanism of a sintered Nd-Fe-B magnet with Dy segregation near grain boundaries (GB) was studied using spin polarized scanning electron spectroscopy and magnetization measurements. More fine magnetic domains near GB were found in the magnet with Dy segregation than in the magnet without treatment. Magnetic modifications near the GB had no effect on the magnetization development. The domain wall motion of a quasihard magnetic component in the magnet with Dy segregation was suppressed in comparison with those in the magnet without treatment; this could also be confirmed in the different behaviors of asymmetry components toward a magnetic field direction between both magnets. From analyzing the probability of rotating magnetization near the GB, the magnetization reversal of the magnet with Dy segregation was more difficult to produce than those of the magnet without treatment.

  17. Effect of sintering process on the magnetic and mechanical properties of sintered Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Hu, Z. H.; Qu, H. J.; Zhao, J. Q.; Yan, C. J.; Liu, X. M.

    2014-11-01

    The magnetic and mechanical properties of sintered Nd-Fe-B magnets prepared by different sintering processes were investigated. The results showed that the intrinsic coercivity and fracture toughness of sintered Nd-Fe-B magnets first increased, and then declined with increasing annealing temperature. The optimum magnetic properties and fracture toughness of sintered Nd-Fe-B magnets were obtained at the annealing temperature of 540 °C. Sintering temperature increasing from 1047 °C to 1071 °C had hardly effect on the magnetic properties of sintered Nd-Fe-B magnets. The variation of Vickers hardness and fracture toughness was not the same with increasing sintering temperature, and the effect of sintering temperature on the mechanical properties was complex and irregular. The reasons for the variation on magnetic and mechanical properties were analyzed, and we presumed that the effect of microstructure on the mechanical properties was more sensitive than the magnetic properties through analyzing the microstructure of sintered Nd-Fe-B magnets.

  18. Analysis of thermal demagnetization behavior of Nd-Fe-B sintered magnets using magnetic domain observation

    NASA Astrophysics Data System (ADS)

    Takezawa, Masaaki; Ikeda, Soichiro; Morimoto, Yuji; Kabashima, Hisayuki

    2016-05-01

    We used magnetic domain observation to statistically observe the thermal demagnetization behavior of Nd-Fe-B sintered magnets at elevated temperatures up to 150 °C. Simultaneous magnetization reversal in a hundred adjacent grains occurred at 90 °C because of the magnetic interaction among the grains beyond grain boundaries in the Dysprosium (Dy)-free low-coercivity magnet. Conversely, simultaneous magnetization reversal in a hundred grains did not occur in the Dy-added high-coercivity magnets, and the demagnetizing ratio steadily increased with temperature. Furthermore, the addition of Dy induced high thermal stability by eliminating the simultaneous thermal demagnetization, which was caused by the magnetic interaction among the grains.

  19. Strategic coating of NdFeB magnets with Dy to improve the coercivity of permanent magnets

    DOE PAGESBeta

    Ucar, Huseyin; Parker, David S.; Nlebedim, I. C.; McCallum, R. W.; McCall, S. K.; Parans Paranthaman, M.

    2015-12-25

    Here, we present a method, supported by theoretical analysis, for optimizing the usage of the critical rare earth element dysprosium in Nd2Fe14B (NdFeB)-based permanent magnets. In this method, we use Dy selectively in locations such as magnet edges and faces, where demagnetization factors are most significant, rather than uniformly throughout the bulk sample. A 200 nm thick Dy film was sputtered onto commercial N-38, NdFeB magnets with a thickness of 3 mm and post-annealed at temperatures from 600 - 700 C. Magnets displayed enhanced coercivities after post-annealing. Furthermore, our experimental results indicate as large as a 5 percent increase inmore » the energy product of NdFeB magnets, achieved for a total Dy weight percentage of 0.06 percent, much less than that used in commercial grade Dy-NdFeB magnets. Finally, by assuming all Dy diffused into NdFeB magnets, the improvement in energy product corresponds to a saving of over 1% Dy (critical element). Magnets manufactured using this technique will therefore be higher performing and significantly less expensive than those made presently.« less

  20. Strategic coating of NdFeB magnets with Dy to improve the coercivity of permanent magnets

    SciTech Connect

    Ucar, Huseyin; Parker, David S.; Nlebedim, I. C.; McCallum, R. W.; McCall, S. K.; Parans Paranthaman, M.

    2015-12-25

    Here, we present a method, supported by theoretical analysis, for optimizing the usage of the critical rare earth element dysprosium in Nd2Fe14B (NdFeB)-based permanent magnets. In this method, we use Dy selectively in locations such as magnet edges and faces, where demagnetization factors are most significant, rather than uniformly throughout the bulk sample. A 200 nm thick Dy film was sputtered onto commercial N-38, NdFeB magnets with a thickness of 3 mm and post-annealed at temperatures from 600 - 700 C. Magnets displayed enhanced coercivities after post-annealing. Furthermore, our experimental results indicate as large as a 5 percent increase in the energy product of NdFeB magnets, achieved for a total Dy weight percentage of 0.06 percent, much less than that used in commercial grade Dy-NdFeB magnets. Finally, by assuming all Dy diffused into NdFeB magnets, the improvement in energy product corresponds to a saving of over 1% Dy (critical element). Magnets manufactured using this technique will therefore be higher performing and significantly less expensive than those made presently.

  1. Binder Jetting: A Novel NdFeB Bonded Magnet Fabrication Process

    DOE PAGESBeta

    Paranthaman, M. Parans; Shafer, Christopher S.; Elliott, Amy M.; Siddel, Derek H.; McGuire, Michael A.; Springfield, Robert M.; Martin, Josh; Fredette, Robert; Ormerod, John

    2016-04-05

    Our goal of this research is to fabricate near-net-shape isotropic (Nd)2Fe14B-based (NdFeB) bonded magnets using a three dimensional printing process to compete with conventional injection molding techniques used for bonded magnets. Additive manufacturing minimizes the waste of critical materials and allows for the creation of complex shapes and sizes. The binder jetting process works similarly to an inkjet printer. A print-head passes over a bed of NdFeB powder and deposits a polymer binding agent to bind the layer of particles together. The bound powder is then coated with another layer of powder, building the desired shape in successive layers ofmore » bonded powder. Upon completion, the green part and surrounding powders are placed in an oven at temperatures between 100°C and 150°C for 4–6 h to cure the binder. After curing, the excess powder can be brushed away to reveal the completed “green” part. Green magnet parts were then infiltrated with a clear urethane resin to achieve the measured density of the magnet of 3.47 g/cm3 close to 46% relative to the NdFeB single crystal density of 7.6 g/cm3. Magnetic measurements indicate that there is no degradation in the magnetic properties. In conclusion, this study provides a new pathway for preparing near-net-shape bonded magnets for various magnetic applications.« less

  2. Observation of spin-wave dispersion in Nd-Fe-B magnets using neutron Brillouin scattering

    SciTech Connect

    Ono, K. Inami, N.; Saito, K.; Takeichi, Y.; Kawana, D.; Yokoo, T.; Itoh, S.; Yano, M.; Shoji, T.; Manabe, A.; Kato, A.; Kaneko, Y.

    2014-05-07

    The low-energy spin-wave dispersion in polycrystalline Nd-Fe-B magnets was observed using neutron Brillouin scattering (NBS). Low-energy spin-wave excitations for the lowest acoustic spin-wave mode were clearly observed. From the spin-wave dispersion, we were able to determine the spin-wave stiffness constant D{sub sw} (100.0 ± 4.9 meV.Å{sup 2}) and the exchange stiffness constant A (6.6 ± 0.3 pJ/m)

  3. Microstructure evolution of hot-deformed Nd-Fe-B anisotropic magnets

    SciTech Connect

    Liu, J. Hono, K.; Sepehri-Amin, H.; Ohkubo, T.; Hioki, K.; Hattori, A.

    2014-05-07

    The microstructural evolution of hot-deformed Nd-Fe-B magnets in each stage of hot-deformation process was studied using transmission electron microscopy and three dimensional atom probe (3DAP). The anisotropic growth of initially isotropic grains in rapidly solidified alloy occurs by annealing without pressing. 3DAP analyses showed a higher concentration of rare-earth elements in the intergranular phase parallel to the flat surface of platelet shaped Nd{sub 2}Fe{sub 14}B grains compared to that in the intergranular phase at the side of platelets.

  4. Coercivity enhancement of Nd-Fe-B thin film magnets by Dy buffer and capping layers

    NASA Astrophysics Data System (ADS)

    You, C. Y.; Wang, J. W.; Lu, Z. X.

    2012-04-01

    The Dy layer was inserted into the structure of SiO2/Ti/Nd-Fe-B/Ti as the buffer or capping layer of the Nd-Fe-B layer. The insertions of Dy layers had no significant influence on the film texture with the easy axis mainly perpendicular to the film plane. The film without Dy layer gave the out-of-plane coercivity of 533 kA/m, maximum magnetic energy product (BH)max of 245 kJ/m3. With a Dy buffer layer, the out-of-plane coercivity and (BH)max were increased to 1074 kA/m, 291 kJ/m3 respectively. The film with Dy capping layer had a coercivity of 1035 kA/m and (BH)max of 286 kJ/m3. Microstructure observations showed that the Nd-rich phases were evolved into grain boundaries from triple junctions by a Dy buffer layer deposition, resulting in a well magnetic decoupling of Nd2Fe14B neighboring grains. Through capping a Dy layer, the environment of grain boundaries had been improved and some Dy diffused into Nd2Fe14B phases, which contributed to the enhancement of magnetic performance.

  5. Corrosion Resistance Analysis of Sintered NdFeB Magnets Using Ultrasonic-Aided EDM Method

    NASA Astrophysics Data System (ADS)

    Li, L.; Wei, X. T.; Li, Z. Y.; Cheng, X.

    2015-01-01

    Sintered neodymium-iron-boron (NdFeB) permanent magnets are widely used in many fields because of their excellent magnetic property. However, their poor corrosion resistance has been cited as a potential problem that limits their extensive application. This paper presents an experimental investigation into the improvement of surface corrosion resistance with the ultrasonic-aided electrical discharge machining (U-EDM) method. A scanning electron microscope was used to analyze the surface morphology of recast layers formed through the EDM and U-EDM processes. The chemical structure and elements of these recast layers were characterized using x-ray diffraction and energy dispersive spectroscopy. Corrosion resistance was also studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy, and immersion tests in 0.5 mol/L H2SO4 solution. Experimental results show that an amorphous structure was formed in the recast layer during the EDM and U-EDM processes and that this structure could improve the corrosion resistance of sintered NdFeB magnets. Moreover, the corrosion resistance of U-EDM-treated surface was better than that of the EDM-treated surface.

  6. Material flow analysis of NdFeB magnets for Denmark: a comprehensive waste flow sampling and analysis approach.

    PubMed

    Habib, Komal; Schibye, Peter Klausen; Vestbø, Andreas Peter; Dall, Ole; Wenzel, Henrik

    2014-10-21

    Neodymium-iron-boron (NdFeB) magnets have become highly desirable for modern hi-tech applications. These magnets, in general, contain two key rare earth elements (REEs), i.e., neodymium (Nd) and dysprosium (Dy), which are responsible for the very high strength of these magnets, allowing for considerable size and weight reduction in modern applications. This study aims to explore the current and future potential of a secondary supply of neodymium and dysprosium from recycling of NdFeB magnets. For this purpose, material flow analysis (MFA) has been carried out to perform the detailed mapping of stocks and flows of NdFeB magnets in Denmark. A novel element of this study is the value added to the traditionally practiced MFAs at national and/or global levels by complementing them with a comprehensive sampling and elemental analysis of NdFeB magnets, taken out from a sample of 157 different products representing 18 various product types. The results show that the current amount of neodymium and dysprosium in NdFeB magnets present in the Danish waste stream is only 3 and 0.2 Mg, respectively. However, this number is estimated to increase to 175 Mg of neodymium and 11.4 Mg of dysprosium by 2035. Nevertheless, efficient recovery of these elements from a very diverse electronic waste stream remains a logistic and economic challenge. PMID:25238428

  7. Magnetic properties and microstructure of bulk Nd-Fe-B magnets solidified in magnetic field

    SciTech Connect

    Wang, C.; Lai, Y. S.; Hsieh, C. C.; Chang, W. C.; Chang, H. W.; Sun, A. C.

    2011-04-01

    The Nd-Fe-B bulk magnets with a slab shape of 0.9 x 4 x 15 mm{sup 3} were prepared by injection casting into a copper mold. The effects of applying a magnetic field during the casting process on the magnetic properties and microstructure of Nd{sub 9.5}Fe{sub 71.5}Ti{sub 2.5}Zr{sub 0.5}Cr{sub 1}B{sub 14.5}C{sub 0.5} alloy have been studied. The results show that the sample cast with magnetic field has a stronger (00L) texture of Nd{sub 2}Fe{sub 14}B phase with the c-axis perpendicular to the slab plane than the sample cast without magnetic field. The intensity of the texture weakens from surface to inner region of the bulk magnets. Applying a magnetic field during the casting process is helpful to refine the grain size effectively. As a result, the magnetic properties are improved from B{sub r} = 5.8 kG, {sub i}H{sub c} = 6.5 kOe, and (BH){sub max} = 5.9 MGOe for thesample cast without magnetic field to B{sub r} = 6.1 kG, {sub i}H{sub c} = 10.3 kOe, and (BH){sub max} = 7.3 MGOe for the sample cast with a 3.7 kOe magnetic field.

  8. Electrodeposition of amorphous Ni P coatings onto Nd Fe B permanent magnet substrates

    NASA Astrophysics Data System (ADS)

    Ma, C. B.; Cao, F. H.; Zhang, Z.; Zhang, J. Q.

    2006-12-01

    Decorative and protective Ni-P amorphous coatings were electroplated onto NdFeB permanent magnet from an ortho-phosphorous acid contained bath. The influences of the main electroplating technological parameters including current density, bath pH, bath temperature and H 3PO 3 on the structure and chemical composition of Ni-P coatings were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques in conjunction with X-ray diffraction (XRD), scanning transmission electron microscopy (SEM) and X-ray energy-dispersive spectrometry (EDX). The optimized amorphous Ni-P coated NdFeB can stand for ca. 180 h against neutral 3.0 wt.% NaCl salt spray without any pitting corrosion. Meanwhile, the results also showed that large phosphorous content is the precondition for Ni-P coatings to possess the amorphous structure, but too much high phosphorous content can damage the amorphous structure due to the separation of superfluous P from Ni 2P/Ni 3P and the resultant formation of multi-phase coatings (such as Ni 2P-P).

  9. Al-Mn coating electrodeposited from ionic liquid on NdFeB magnet with high hardness and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Ding, Jingjing; Xu, Bajin; Ling, Guoping

    2014-06-01

    Al-Mn coatings were electrodeposited on sintered NdFeB permanent magnet in MnCl2-AlCl3-1-ethyl-3-methylim-idazolium chloride (MnCl2-AlCl3-EMIC) ionic liquid at room temperature. The coatings were characterized by scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The adhesion strength of the coating on NdFeB substrate was evaluated by thermal shock and scratch test. The hardness and corrosion behavior of Al-Mn coating were measured by a Knoop microhardness tester, immersion test and neutral salt spray test respectively. The results showed that the amorphous structure of the deposits was obtained at the current density of 6 mA/cm2, while higher current densities resulted in a mixed structure of amorphous and crystalline. The Al-Mn coating showed excellent adhesion strength on NdFeB substrate with the thermal shock test over 30 cycles and Lc > 80 N. The hardness of Al-Mn coating was up to 5.4 GPa. The amorphous Al-Mn coating showed an anodic sacrificial protection with a low corrosion rate for NdFeB. Meanwhile, the magnetic properties measured by an AMT-4 magnetic measurement device showed that Al-Mn coating did not deteriorate the magnetic property of NdFeB.

  10. Magnetization reversal mechanism of Nd-Fe-B films with perpendicular magnetic anisotropy

    SciTech Connect

    Liu Xiaoxi; Ishida, Go; Morisako, Akimitsu

    2011-04-01

    The microstructure and magnetic properties of Nd-Fe-B films with thicknesses from 100 nm to 3 nm have been investigated. All the films show excellent perpendicular magnetic anisotropy with a squareness ratio of 1 in the perpendicular direction and almost zero coercivity in the in-plane direction. Of particular interest is that the initial magnetization curves sensitively depended on the film thickness. Films thicker than 15 nm show steep initial magnetization curve. Although the films have coercivities larger than 21 kOe, the films can be fully magnetized from the thermally demagnetized state with a field as small as 5 kOe. With the decrease of film thickness to 5 nm, the initial magnetization curve becomes flat. The evolution of initial magnetization curves with film thickness can be understood by the microstructure of the films. Films with thickness of 15 nm show close-packed grains without any intergranular phases. Such microstructures lead to steep initial magnetization curves. On the other hand, when the film thickness decreased to 3 nm, the film thickness became nonuniform. Such microstructure leads to flat initial magnetization curves.

  11. Enhanced magnetic and mechanical properties of die-upset Nd-Fe-B magnets prepared by spark plasma sintering via alloy powder blends

    NASA Astrophysics Data System (ADS)

    Hu, Z. H.; Dong, H.; Ma, D. W.; Luo, C.

    2016-03-01

    Magnetic and mechanical properties of die-upset Nd-Fe-B magnets prepared by spark plasma sintering via alloy powder blends have been investigated. The results showed that the MQP-C powder addition could improve the remanence and maximum energy product of die-upset Nd-Fe-B magnets. The maximum fracture toughness of die-upset Nd-Fe-B magnets was obtained at the MQP-C powder content ratio of 0.4, which indicates the proper MQP-C powder addition contributed to improve the mechanical properties of die-upset Nd-Fe-B magnets. Meanwhile, the MQP-C powder addition could improve the microstructure and crystallographic alignment of die-upset Nd-Fe-B magnets, and we presumed that the intrinsic coercivity of die-upset Nd-Fe-B magnets was mainly determined by the anisotropy field of Nd-Fe-B magnets, and the influence of microstructure defects on the mechanical properties was more sensitive than the magnetic properties of die-upset Nd-Fe-B magnets.

  12. Effect of annealing on magnetic properties of Nd-Fe-B thin films prepared by ECR ion beam sputtering method

    NASA Astrophysics Data System (ADS)

    Tokumaru, R.; Tamano, S.; Goto, S.; Madeswaran, S.; Tokiwa, K.; Watanabe, T.

    2009-11-01

    Nd-Fe-B thin films were prepared by electron cyclotron resonance (ECR) ion beam sputtering and subsequent annealing. The influence of annealing on the magnetic properties and X-ray diffraction patterns of the product films was investigated. Amorphous films deposited at room temperature were annealed at temperatures between 600 and 800 °C. The c-axis oriented crystallization of the Nd2Fe14B phase did not appear by annealing of the buffer layer and magnetic Nd-Fe-B layer deposited at room temperature, and the hysteresis loops of the films indicated magnetic isotropy.

  13. Effects of oxidation of DyH3 in Nd-Fe-B sintered magnets

    NASA Astrophysics Data System (ADS)

    Yan, Gao-Lin; Fang, Zhi-Hao

    2015-10-01

    The effects of oxidation of DyH3 with respect to dysprosium addition to Nd-Fe-B sintered magnets are examined. Samples sintered with the addition of freshly milled dysprosium hydride, dysprosium hydride exposed to air at room temperature for 15 min and dysprosium hydride exposed to air at 100 °C for 3.5 hours are studied from the aspects of magnetic properties, microstructures, and their degradation, respectively. It is found that some oxidized dysprosium is distributed in the Nd-rich phase; hence, the decrease of remanence occurred. The degradation results indicate that pre-oxidised dysprosium can be a major factor in increasing the corrosion rate. The microstructures and corrosion acceleration test suggested that the oxidation is detrimental to remanence. Project supported by the National Natural Science Foundation of China (Grant Nos. 51172168 and 51072139) and the Science Funds from the Ministry of Science and Technology, China (Grant Nos. 2014DFB50130 and 2011CB612304).

  14. Cause of gas emission during sintering of Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Kablov, E. N.; Ospennikova, O. G.; Rezchikova, I. I.; Buzenkov, A. V.; Sul'yanova, E. A.; Cherednichenko, I. V.

    2015-11-01

    The degassing of an Nd14.5Fe76.3Ti1.4Al1.1B6.7 alloy (at %) has been studied. The cause for the degassing of the Nd-Fe-B material during its sintering is shown to be hydrogen evolution. At 250-550°C, hydrogen escapes from the Nd2Fe14B phase; at higher temperatures (700-900°C), hydrogen evolution from a Nd-rich phase takes place. The cause for hydrogen evolution consists in the decomposition of the Nd(OH)3 neodymium hydroxide during fine milling. The decomposition of hydroxide results in the formation of the Nd2O3 neodymium oxide, which deteriorates the magnetic isolation of Nd2Fe14B-phase grains; this leads to an abrupt increase in the irreversible magnetization losses.

  15. Micromagnetic simulations on the grain shape effect in Nd-Fe-B magnets

    NASA Astrophysics Data System (ADS)

    Yi, Min; Gutfleisch, Oliver; Xu, Bai-Xiang

    2016-07-01

    Micromagnetic simulations were performed to study the effect of grain shape and defect layer in Nd-Fe-B magnets. It was found that the coercivity can be increased by a factor of ˜2 by changing the grain shape from the triangular prism to the spheroid. Both the anisotropy field contribution and the shape contribution to the coercivity, and thus also the final coercivity, were found to decrease in the order: spheroid > circular prism > hexagonal prism > square prism > triangular prism. Sputtered columnar grains and hot-deformed platelet grains with a constant volume were also considered. Results show that the coercivity initially increases with the aspect ratio and then nearly saturates above the ratio of ˜4. Simulations of multigrain ensembles showed that depending on the grain shape, compared to the case of single grain, a further decrease of ˜10%-45% in the coercivity is induced by magnetostatic coupling.

  16. Feasibility of low-cost magnetic rail designs by integrating ferrite magnets and NdFeB magnets for HTS Maglev systems

    NASA Astrophysics Data System (ADS)

    Sun, R. X.; Deng, Z. G.; Gou, Y. F.; Li, Y. J.; Zheng, J.; Wang, S. Y.; Wang, J. S.

    2015-09-01

    Permanent magnet guideway (PMG) is an indispensable part of high temperature superconducting (HTS) Maglev systems. Present PMGs are made of NdFeB magnets with excellent performance and cost much. As another permanent magnet material, the ferrite magnet is weak at magnetic energy product and coercive force, but inexpensive. So, it is a possible way to integrate the ferrite and NdFeB magnets for cutting down the cost of present PMGs. In the paper, the equivalent on magnetic field intensity between ferrite magnets and NdFeB magnets was evaluated by finite element simulation. According to the calculation results, the magnetic field of the PMG integrating ferrite magnets and NdFeB magnets can be increased remarkably comparing with the pure ferrite PMG. It indicates that low-cost PMG designs by integrating the two permanent magnet materials are feasible for the practical HTS Maglev system.

  17. Microstructural and compositional characterization of terbium-doped Nd-Fe-B sintered magnets

    SciTech Connect

    Samardzija, Zoran; McGuiness, Paul; Soderznik, Marko; Kobe, Spomenka; Sagawa, Masato

    2012-05-15

    Anisotropic sintered magnets based on the Nd{sub 2}Fe{sub 14}B phase doped with Tb were prepared using a grain-boundary diffusion process (GBDP) in order to enhance their coercivity. A FEGSEM microstructural analysis revealed that these GBDP magnets had a core-shell structure, where thin, Tb-rich, (NdTb){sub 2}Fe{sub 14}B shells are formed on the original matrix Nd{sub 2}Fe{sub 14}B grains after diffusion of the Tb. This shell thickness varies from a few tens of nanometres in the middle of the magnet up to a few micrometers near the edge. The exact chemical composition of these shells was determined using EDS and WDS electron-probe microanalyses, which were modified and optimized for submicrometer scale analyses. When analyzing the common Nd-L{alpha}, Tb-L{alpha} and Fe-K{alpha} lines a mutual multiple overlap in the EDS spectra is present and, as a result, an accurate quantitative analysis was only feasible when using WDS. Using this technique we were able to achieve a lateral analytical resolution of 0.4 {mu}m. A further improvement in resolution, down to 0.15 {mu}m, was realized with a dedicated set-up using low-voltage EDS, analyzing the 'atypical' low-energy Nd-M{alpha}, Tb-M{alpha} and Fe-L{alpha} lines. Quantitative analyses confirmed that the reaction phase (Nd{sub x}Tb{sub 1} {sub -x}){sub 2}Fe{sub 14}B is formed after the diffusion of Tb with the equilibrium concentration of Tb being equal to x Almost-Equal-To 0.5, i.e., with the atomic ratio of Nd/Tb equal to 1/1. We also found that a relatively sharp Tb concentration gradient from the shell to the core occurs within a length of Almost-Equal-To 0.5 {mu}m, while the Fe concentration remains unchanged. In terms of magnetic properties, the Tb-doping significantly increased coercivity by Almost-Equal-To 30% while the remanence remained at the same value as in the undoped Nd-Fe-B. - Highlights: Black-Right-Pointing-Pointer Nd-Fe-B sintered magnets were doped with Tb using grain-boundary diffusion process

  18. Synthesis and magnetic properties of Ta/NdFeB-based composite microwires

    SciTech Connect

    Szary, P. Périgo, E. A.; Michels, A.; Luciu, I.; Duday, D.; Wirtz, T.; Choquet, P.

    2015-05-07

    Magnetic NdFeB-based microwire composites have been prepared by the direct current magnetron sputtering technique in a specifically designed sputtering chamber for thin-film deposition in wire geometry. As substrate wire material, we have employed steel and Ta. Annealing of the substrate wires during the deposition process was performed by ohmic heating through the application of a direct current. Samples were characterized by means of vibrating sample magnetometry (VSM) and scanning electron microscopy. Best properties have been encountered when using Ta wires as core (substrate) material. The VSM data show a dramatic impact of the current applied during the deposition process on the magnetic properties. For higher current values, i.e., higher annealing temperatures, the wires exhibit a reversal process that is typical for a two-phase system. Moreover, an increase of the coercive field (and remanent magnetization) is observed, which is ascribed to a modification of the magnetic phase present in the sample due to the annealing. We find an indication for the formation of a magnetic easy-axis direction which is azimuthally oriented around the wire axis.

  19. Properties of nanoparticles prepared from NdFeB-based compound for magnetic hyperthermia application.

    PubMed

    Périgo, E A; Silva, S C; de Sousa, E M B; Freitas, A A; Cohen, R; Nagamine, L C C M; Takiishi, H; Landgraf, F J G

    2012-05-01

    Nanoparticles were prepared from a NdFeB-based alloy using the hydrogen decrepitation process together with high-energy ball milling and tested as heating agent for magnetic hyperthermia. In the milling time range evaluated (up to 10 h), the magnetic moment per mass at H = 1.59 MA m(-1) is superior than 70 A m(2) kg(-1); however, the intrinsic coercivity might be inferior than 20 kA m(-1). The material presents both ferromagnetic and superparamagnetic particles constituted by a mixture of phases due to the incomplete disproportionation reaction of Nd(2)Fe(14)BH(x) during milling. Solutions prepared with deionized water and magnetic particles exposed to an AC magnetic field (H(max) ~ 3.7 kA m(-1) and f = 228 kHz) exhibited 26 K ≤ ΔT(max) ≤ 44 K with a maximum estimated specific absorption rate (SAR) of 225 W kg(-1). For the pure magnetic material milled for the longest period of time (10 h), the SAR was estimated as ~2500 W kg(-1). In vitro tests indicated that the powders have acceptable cytotoxicity over a wide range of concentration (0.1-100 µg ml(-1)) due to the coating applied during milling. PMID:22481311

  20. Si nanowire probe with Nd-Fe-B magnet for attonewton-scale force detection

    NASA Astrophysics Data System (ADS)

    Seo, Yong-Jun; Toda, Masaya; Ono, Takahito

    2015-04-01

    In this study, we have developed a 210 nm-wide and 32 µm-long silicon nanowire probe with a silicon mirror using a silicon-on-insulator wafer in order to improve sensitivity of force detection for magnetic resonance force microscopy (MRFM). Additionally, a Nd-Fe-B magnet has been integrated at the end of the nanowire. The fabricated nanowire probe shows a resonance frequency of 11.256 kHz and a factor of 12 800 after annealing at 800 °C for 2 h in forming gas. The probe exhibits attonewton sensitivity, and the measurement of force mapping based on electron spin resonance is demonstrated for 3D imaging of radicals. The detected force and magnetic field gradient are approximately 82 aN and ~70.1 G μm-1 at room temperature. The radical density is calculated as 4.6  ×  1018 spins cm-3.

  1. Micromagnetic simulation of the orientation dependence of grain boundary properties on the coercivity of Nd-Fe-B sintered magnets

    NASA Astrophysics Data System (ADS)

    Fujisaki, Jun; Furuya, Atsushi; Uehara, Yuji; Shimizu, Koichi; Ataka, Tadashi; Tanaka, Tomohiro; Oshima, Hirotaka; Ohkubo, Tadakatsu; Hirosawa, Satoshi; Hono, Kazuhiro

    2016-05-01

    This paper is focused on the micromagnetic simulation study about the orientation dependence of grain boundary properties on the coercivity of polycrystalline Nd-Fe-B sintered magnets. A multigrain object with a large number of meshes is introduced to analyze such anisotropic grain boundaries and the simulation is performed by combining the finite element method and the parallel computing. When the grain boundary phase parallel to the c-plane is less ferromagnetic the process of the magnetization reversal changes and the coercivity of the multigrain object increases. The simulations with various magnetic properties of the grain boundary phases are executed to search for the way to enhance the coercivity of polycrystalline Nd-Fe-B sintered magnets.

  2. Decay Characteristics of Levitation Force of YBCO Bulk Exposed to AC Magnetic Field above NdFeB Guideway

    NASA Astrophysics Data System (ADS)

    Liu, Minxian; Lu, Yiyun; Wang, Suyu; Ma, Guangtong

    2011-04-01

    The superconducting maglev vehicle is one of the most promising applications of HTS bulks. In such a system, the nonuniformity of the magnetic field along the movement direction above the NdFeB guideway is inevitable due to the assembly error and inhomogeneity of the material property of the NdFeB magnet. So it is required to study the characteristics of levitation force of the bulks affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we will study the characteristics of the levitation force relaxation between the HTS bulk and the NdFeB guideway by an experiment in which AC external magnetic field generated by an electromagnet is used to simulate the time-varying external magnetic field caused by the inhomogeneity of the guideway. From the experimental results, it has found that the levitation force is decreasing with the application of the AC external magnetic field, and the decay increasing with the amplitude of the applied magnetic field and is almost independent of the frequency.

  3. Water milling and gas passivation method for production of corrosion resistant Nd-Fe-B-N/C powder and magnets

    NASA Astrophysics Data System (ADS)

    Bogatin, Y.; Robinson, M.; Ormerod, J.

    1991-11-01

    Nd-Fe-B powder produced by conventional methods is pyrophoric, and exhibits poor corrosion resistance. Magnets made from powder are also susceptible to corrosion. Conventional methods of production are complicated, potentially hazardous, and relatively expensive. A novel, low cost, less hazardous method of producing powder and magnets with high corrosion resistance and Curie point is discussed. Nd-Fe-B alloys are milled in water, vacuum dried, and passivated at a suitable temperature in a nitrogen or carbon dioxide medium. During passivation, a protective layer, comprised of nitride and/or carbide phases, is formed in the surface region of the powder particles. This powder is not pyrophoric, and may be stored in a laboratory air environment for an extended period of time with no loss in magnetic properties. Compacted and sintered magnets produced from this powder are also highly corrosion resistant, and exhibit a higher Curie point compared to conventionally produced magnets. A description of the novel technology, and a discussion of the properties of Nd-Fe-B-C/N powder and magnets is given.

  4. Coercivity enhancement of Nd-Fe-B sintered magnets with intergranular adding (Pr, Dy, Cu)-Hx powders

    NASA Astrophysics Data System (ADS)

    Zhang, Yujing; Ma, Tianyu; Liu, Xiaolian; Liu, Pan; Jin, Jiaying; Zou, Junding; Yan, Mi

    2016-02-01

    Forming Nd2Fe14B/(Nd, Dy)2Fe14B core-shell structure by intergranular adding Dy-containing sources into Nd-Fe-B sintered magnets is effective to improve coercivity and to minimize remanence loss simultaneously. However, the excessive Dy located in the intergranular regions has nearly no hard magnetic contribution, causing its low utilization efficiency. In this work, diluted Dy powders (Pr37Dy30Cu33)-Hx were prepared and incorporated into Nd-Fe-B sintered magnets via a dual-alloy approach. The coercivity increases rapidly from 15.0 to 18.2 kOe by 21.3% with 2.0 wt% (Pr, Dy, Cu)-Hx addition (the equivalent Dy is only 0.32 at%). The deduced coercivity incremental ratio is 10.0 kOe per unit Dy at%. Dehydrogenation reaction of (Pr, Dy, Cu)-Hx occurs during sintering, which favors Dy diffusion towards the 2:14:1 phase grains as well as smoothing the grain boundaries (GBs). The enhanced local anisotropic field and the well decoupled 2:14:1 phase grains contribute to such rapid coercivity enhancement. This work suggests that adding diluted Dy hydrides is promising for fabricating high coercivity Nd-Fe-B sintered magnets with less heavy rare-earth consumption.

  5. Electrical and magnetic properties of hot-deformed Nd-Fe-B magnets with different DyF3 additions

    NASA Astrophysics Data System (ADS)

    Sawatzki, Simon; Dirba, Imants; Schultz, Ludwig; Gutfleisch, Oliver

    2013-10-01

    The effect of deformation and DyF3 additions on the electrical resistivity and the magnetic performance has been studied in hot-deformed Nd-Fe-B melt-spun ribbons and correlated with respective microstructures. Despite the nanocrystallinity of hot-compacted magnets, the specific electrical resistivity measured by four-point-method was shown to be comparable with that of sintered magnets. Die-upsetting reduces electrical resistivity within the magnetically hard plane because of an enhanced shape anisotropy of the grains. The addition of DyF3 overcompensates this reduction due to the presence of electrically insulating Dy-F rich inclusions and thus reduces eddy current losses within the magnet. Magnetic measurements reveal an increase in coercivity without a change in remanence for die-upset magnets with a total height reduction of 63% and 1.2 wt. % Dy (1.6 wt. %DyF3). Both properties, remanence and coercivity, demonstrate an effective reduction in heavy rare earth Dy for Nd-Fe-B magnets.

  6. Investigation of coercivity mechanism in hot deformed Nd-Fe-B permanent magnets by small-angle neutron scattering

    SciTech Connect

    Yano, M. Manabe, A.; Shoji, T.; Kato, A.; Ono, K.; Harada, M.; Kohlbrecher, J.

    2014-05-07

    The magnetic reversal behaviors of single domain sized Nd-Fe-B permanent magnets, with and without isolation between the Nd{sub 2}Fe{sub 14}B grains, was clarified using small-angle neutron scattering (SANS). The SANS patterns obtained arose from changes in the magnetic domains and were analyzed using the Teubner–Stray model, a phenomenological correlation length model, to quantify the periodicity and morphology of the magnetic domains. The results indicated that the magnetic reversal evolved with the magnetic domains that had similar sized grains. The grain isolation enabled us to realize the reversals of single domains.

  7. Preparation of ultrafine jet-milled powders for Nd-Fe-B sintered magnets using hydrogenation-disproportionation-desorption-recombination and hydrogen decrepitation processes

    NASA Astrophysics Data System (ADS)

    Nakamura, Michihide; Matsuura, Masashi; Tezuka, Nobuki; Sugimoto, Satoshi; Une, Yasuhiro; Kubo, Hirokazu; Sagawa, Masato

    2013-07-01

    Dy addition is used to increase the coercivity of Nd-Fe-B sintered magnets. Given that Dy is rare and expensive, a method is needed for reducing the Dy content in such magnets without decreasing their coercivity. Refining Nd2Fe14B grains is a prospective method for increasing the coercivity of Nd-Fe-B magnets. Conventional jet milling, however, cannot crush strip-casted Nd-Fe-B alloys into powders less than 1 μm in size. We report a process for preparing ultrafine jet-milled powders with an average size of 0.33 μm for Nd-Fe-B sintered magnets: a combination of hydrogenation-disproportionation-desorption-recombination, hydrogen decrepitation, and He jet milling.

  8. Increased Efficiency of a Permanent Magnet Synchronous Generator through Optimization of NdFeB Magnet Arrays

    NASA Astrophysics Data System (ADS)

    Khazdozian, Helena; Hadimani, Ravi; Jiles, David

    2014-03-01

    The United States is currently dependent on fossil fuels for the majority of its energy needs, which has many negative consequences such as climate change. Wind turbines present a viable alternative, with the highest energy return on investment among even fossil fuel generation. Traditional commercial wind turbines use an induction generator for energy conversion. However, induction generators require a gearbox to increase the rotational speed of the drive shaft. These gearboxes increase the overall cost of the wind turbine and account for about 35 percent of reported wind turbine failures. Direct drive permanent magnet synchronous generators (PMSGs) offer an alternative to induction generators which eliminate the need for a gearbox. Yet, PMSGs can be more expensive than induction generators at large power output due to their size and weight. To increase the efficiency of PMSGs, the geometry and configuration of NdFeB permanent magnets were investigated using finite element techniques. The optimized design of the PMSG increases flux density and minimizes cogging torque with NdFeB permanent magnets of a reduced volume. These factors serve to increase the efficiency and reduce the overall cost of the PMSG. This work is supported by a National Science Foundation IGERT fellowship and the Barbara and James Palmer Endowment at the Department of Electrical and Computer Engineering of Iowa State University.

  9. Microstructure and properties of the composite magnets fabricated with Nd-Fe-B powders coated with CaF2

    NASA Astrophysics Data System (ADS)

    Zheng, Liyun; Xin, Honghui; Bi, Wenchao; Zhu, Minggang; Li, Wei; Zhou, Dong

    2014-05-01

    Nd-Fe-B powders were coated with CaF2 by three different chemical synthesis methods, named as A: One-step direct precipitation, B: One-step slow dropping, and C: Two-step process. The CaF2-coated Nd-Fe-B powders were hot-pressed and then hot-deformed to fabricate composite magnets. The microstructures, electrical resistivities, and magnetic properties of the Nd-Fe-B composite magnets obtained with different coating methods and parameters were investigated. The results showed that the thickness and continuity of CaF2 coating depended on the coating methods with different Ca(NO3)2 concentrations and coating time. When the Ca(NO3)2 concentration was 2 mol/l, the CaF2 coating synthesized by one-step direct precipitation was a loose and discontinuous film, while the CaF2 coating synthesized by one-step dropping for 30 min was a continuous and dense film, and its thickness reached to 410-450 nm. If the Ca(NO3)2 concentration was further increased to 5.5 mol/l, the thickness of CaF2 reached to 710-900 nm. The electrical resistivities of the composite magnets prepared by one-step slow dropping for 30 min with the Ca(NO3)2 concentrations of 2 and 5.5 mol/l were approximately 680 and 890 μΩ cm, which was a 195% and 287% increase, respectively, compared to that of the corresponding magnet prepared with uncoated Nd-Fe-B powders. The coercivities of the composite magnets decreased with increasing thickness of CaF2, while the remanence had only a slight reduction. The composite magnet fabricated by a two-step process achieved both higher maximum energy product ((BH)m = 47.2 MG Oe) and electrical resistivity (847 μΩ cm).

  10. Commercial-scale recycling of NdFeB-type magnets with grain boundary modification yields products with 'designer properties' that exceed those of starting materials.

    PubMed

    Zakotnik, M; Tudor, C O

    2015-10-01

    NdFeB-type magnets dominate the market for high performance magnetic materials, yet production of 'virgin' magnets via mining is environmentally, financially and energetically costly. Hence, interest is growing in 'magnet to magnet' recycling schemes that offer the potential for cheaper, more environmentally-friendly solutions to the world's growing appetite for rare-earth based magnetic materials. Unfortunately, previously described recycling processes only partially capitalise on this potential, because the methods described to date are limited to 'laboratory scale' or operate only under ideal conditions and result in products that fail to recapture the coercivity of the starting, scrap materials. Herein, we report a commercial scale process (120 kg batches) that completely recovers the properties of the starting scrap magnets. Indeed, 'grain boundary modification', via careful addition of a proprietary mix of blended elements, produces magnets with 'designer properties' that can exceed those of the starting materials and can be closely tailored to meet a wide variety of end-user applications, including high-coercivity (>2000 kA/m), sintered magnets suitable for motor applications. PMID:26239935

  11. The effect of surface grain reversal on the AC losses of sintered Nd-Fe-B permanent magnets

    NASA Astrophysics Data System (ADS)

    Moore, Martina; Roth, Stefan; Gebert, Annett; Schultz, Ludwig; Gutfleisch, Oliver

    2015-02-01

    Sintered Nd-Fe-B magnets are exposed to AC magnetic fields in many applications, e.g. in permanent magnet electric motors. We have measured the AC losses of sintered Nd-Fe-B magnets in a closed circuit arrangement using AC fields with root mean square-values up to 80 mT (peak amplitude 113 mT) over the frequency range 50 to 1000 Hz. Two magnet grades with different dysprosium content were investigated. Around the remanence point the low grade material (1.7 wt% Dy) showed significant hysteresis losses; whereas the losses in the high grade material (8.9 wt% Dy) were dominated by classical eddy currents. Kerr microscopy images revealed that the hysteresis losses measured for the low grade magnet can be mainly ascribed to grains at the sample surface with multiple domains. This was further confirmed when the high grade material was subsequently exposed to DC and AC magnetic fields. Here a larger number of surface grains with multiple domains are also present once the step in the demagnetization curve attributed to the surface grain reversal is reached and a rise in the measured hysteresis losses is evident. If in the low grade material the operating point is slightly offset from the remanence point, such that zero field is not bypassed, its AC losses can also be fairly well described with classical eddy current theory.

  12. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate

    NASA Astrophysics Data System (ADS)

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ˜29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ˜2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise.

  13. Self-vibration cancellation of a novel bi-directional magnetized NdFeB/magnetostrictive/piezoelectric laminate.

    PubMed

    Leung, Chung Ming; Wang, Feifei; Wang, Ya

    2016-06-01

    A novel magnetoelectric (ME) laminated composite structure is proposed in this work, aiming to provide a good self-vibration cancellation performance under the magnetic field detection environment. The proposed structure consists of two Terfenol-D magnetostrictive alloy plates which are revised and length-magnetized by two NdFeB magnets bonded on the top surface of a thickness-polarized Pb(Zr, Ti)O3 (PZT) ceramic plate with separate electrodes. Experiments have shown that great vibration suppression up to 44 dB under harmonic disturbance was observed. The ME coefficient of the proposed structure also reaches up to ∼29 mV/Oe at non-resonance frequency and 758 mV/Oe at resonance frequency of 79 kHz which is ∼2 times larger than the traditional L-T Terfenol-D/PZT bilayer configuration of the same scale. Such performance improvement is achieved based on the bi-directional magnetic field bias (HBias) of two NdFeB magnets in magnetostrictive layer, internal in-series electrical wire connection in piezoelectric layer. The proposed design has great potential to be used for industrial applications associated with heavy environmental vibration noise. PMID:27370467

  14. Solidification process in melt spun Nd-Fe-B type magnets

    SciTech Connect

    Li, C.

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd{sub 2}Fe{sub 14}B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  15. Polydimethylsiloxane films doped with NdFeB powder: magnetic characterization and potential applications in biomedical engineering and microrobotics.

    PubMed

    Iacovacci, V; Lucarini, G; Innocenti, C; Comisso, N; Dario, P; Ricotti, L; Menciassi, A

    2015-12-01

    This work reports the fabrication, magnetic characterization and controlled navigation of film-shaped microrobots consisting of a polydimethylsiloxane-NdFeB powder composite material. The fabrication process relies on spin-coating deposition, powder orientation and permanent magnetization. Films with different powder concentrations (10 %, 30 %, 50 % and 70 % w/w) were fabricated and characterized in terms of magnetic properties and magnetic navigation performances (by exploiting an electromagnet-based platform). Standardized data are provided, thus enabling the exploitation of these composite materials in a wide range of applications, from MEMS/microrobot development to biomedical systems. Finally, the possibility to microfabricate free-standing polymeric structures and the biocompatibility of the proposed composite materials is demonstrated. PMID:26554861

  16. Diffusion processes in hot-deformed Nd-Fe-B magnets with DyF3 additions

    NASA Astrophysics Data System (ADS)

    Sawatzki, Simon; Dirba, Imants; Wendrock, Horst; Schultz, Ludwig; Gutfleisch, Oliver

    2014-05-01

    Nd-Fe-B melt spun ribbons have been hot-compacted and subsequently die-upset together with DyF3 in order to increase coercivity in nanocrystalline hot-deformed magnets. Magnetic measurements reveal enhanced coercivities for low and reduced coercivities for high Dy-fractions. This behaviour is due to a superposition of the formation of (Dy,Nd)2Fe14B and non-magnetic Dy and Nd fluoride and oxide phases. Energy dispersive and wavelength dispersive X-ray elemental maps verified this feature. Heat treatments at 600 °C induce a strong F diffusion along the flake boundaries without inducing grain growth. This diffusion is correlated with the changes in magnetic properties.

  17. Influence of Segmentation of Ring-Shaped NdFeB Magnets with Parallel Magnetization on Cylindrical Actuators

    PubMed Central

    Eckert, Paulo Roberto; Goltz, Evandro Claiton; Filho, Aly Ferreira Flores

    2014-01-01

    This work analyses the effects of segmentation followed by parallel magnetization of ring-shaped NdFeB permanent magnets used in slotless cylindrical linear actuators. The main purpose of the work is to evaluate the effects of that segmentation on the performance of the actuator and to present a general overview of the influence of parallel magnetization by varying the number of segments and comparing the results with ideal radially magnetized rings. The analysis is first performed by modelling mathematically the radial and circumferential components of magnetization for both radial and parallel magnetizations, followed by an analysis carried out by means of the 3D finite element method. Results obtained from the models are validated by measuring radial and tangential components of magnetic flux distribution in the air gap on a prototype which employs magnet rings with eight segments each with parallel magnetization. The axial force produced by the actuator was also measured and compared with the results obtained from numerical models. Although this analysis focused on a specific topology of cylindrical actuator, the observed effects on the topology could be extended to others in which surface-mounted permanent magnets are employed, including rotating electrical machines. PMID:25051032

  18. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    SciTech Connect

    Kataoka, Y.; Kitagawa, J.; Ono, T.; Tsubota, M.

    2015-11-15

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn{sub 2}O{sub 3}-type Nd{sub 2}O{sub 3}. The estimated recovery-ratio of Nd reaches to 97%.

  19. Improved room-temperature-selectivity between Nd and Fe in Nd recovery from Nd-Fe-B magnet

    NASA Astrophysics Data System (ADS)

    Kataoka, Y.; Ono, T.; Tsubota, M.; Kitagawa, J.

    2015-11-01

    The sustainable society requires the recycling of rare metals. Rare earth Nd is one of rare metals, accompanying huge consumption especially in Nd-Fe-B magnets. Although the wet process using acid is in practical use in the in-plant recycle of sludge, higher selectivity between Nd and Fe at room temperature is desired. We have proposed a pretreatment of corrosion before the dissolution into HCl and the oxalic acid precipitation. The corrosion produces γ-FeOOH and a Nd hydroxide, which have high selectivity for HCl solution at room temperature. Nd can be recovered as Mn2O3-type Nd2O3. The estimated recovery-ratio of Nd reaches to 97%.

  20. High-resolution transmission electron microscopy observations on textured rapidly quenched NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Li, Lin; Luzzi, D. E.; Graham, C. D., Jr.

    1991-11-01

    High-resolution transmission electron microscopy (HRTEM) has been used to examine the microstructures of NdFeB magnets made by rapid solidification. The samples were General Motors MQ-3 magnets, and also MQ-3 magnets that had been recompressed perpendicular to the original compression axis. A major finding is that the Nd-rich grain-boundary phase is not uniformly distributed on all grain boundaries of the Nd2Fe14B phase. Some boundaries are completely clean, and where the Nd-rich phase does appear, its thickness varies widely. The grain-boundary phase (whose structure has been variously identified) is partially ordered at room temperature after slow cooling. Ordered domains and antiphase boundaries have been observed in this phase by HRTEM. Using the Nd2Fe14B fringe spacing as calibration, the lattice parameter of the grain-boundary phase is found to be 5.58 Å. In the completely ordered state, this phase is neither bcc nor fcc; it is simple cubic with a lower-symmetry space group Pm3m.

  1. Magnetic properties of Dy-diffused Nd-Fe-B powder prepared by crystallization from amorphous state

    NASA Astrophysics Data System (ADS)

    Fukunaga, Hirotoshi; Yamamoto, Ikuo; Nakano, Masaki; Yanai, Takeshi

    2012-04-01

    The method of enhancing coercivity of isotropic Nd-Fe-B flakes using simultaneous diffusion of Dy and crystallization from the amorphous state was also applied to Nd-Fe-B powders, in this study. Metal Dy coating was synthesized on amorphous Nd2.36Fe14B1.05 powders by the vapor deposition method, and the powders were crystallized by a flash annealing. Simultaneous diffusion of Dy from their surfaces using the crystallization enhanced the coercivity of isotropic Nd-Fe-B powders. The coercivity Hc increased and the remanence Mr decreased nearly linearly with the amount of Dy, and the coating of 4.5 wt.% Dy resulted in 25.3% increase in Hc and 6.5% decrease in Mr. The decrease in Mr of the Nd-Fe-B powders is nearly the same in magnitude to that previously reported for Nd2.36Fe14B1.05 flakes, which suggests that the method of Dy diffusion using crystallization from amorphous state is applicable to Nd-Fe-B amorphous powders as well as flakes. The energy-dispersive X-ray spectroscopy revealed that Dy coating is inhomogeneous, and a further enhancement in Hc is expected by improving the coating method.

  2. The attenuation of the levitation force of HTS bulk exposed to AC magnetic field on the above NdFeB guideway

    NASA Astrophysics Data System (ADS)

    Liu, Minxian; Wang, Yan

    2012-01-01

    In the present High Temperature Superconducting (HTS) maglev vehicle system, the air gaps between the adjacent permanent magnets make the magnetic fields above the NdFeB guideway non-uniform. So it is required to study the characteristics of levitation force of the HTS bulk affected by the non-uniform applied magnetic fields along the moving direction. In this paper, we have studied the characteristics of the levitation force relaxation by an experiment in which AC magnetic field generated by an electromagnet is used to simulate the time-varying magnetic field caused by the inhomogeneity of the NdFeB guideway. From the experiment results, it is found that the levitation force is attenuated with the application of the AC field, and the attenuation is increased with the amplitude of the AC field, but the attenuation is almost independent of the frequency the AC magnetic field.

  3. Evaluation of the effects of aging in synthetic saliva solution of both commercial and silanized Nd-Fe-B magnets for dental application

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Puliafito, V.; Calabrese, L.; Borsellino, C.; Bonaccorsi, L. M.; Giordano, A.; Fabiano, V.; Cordasco, G.

    2016-04-01

    Neodymium-iron-boron magnets are able to ensure a magnetic flux with high maximum energy product also at miniaturized size. In the past, due to their marked corrosion in saliva they were unsuccessfully implemented in orthodontic systems. Thereby, we propose a multi-layered organic-inorganic coating able to supply anticorrosion resistance, wear resistance and durability to the whole assembly. We evaluated the influence on the magnetic force of commercial nickel plated and silanized Nd-Fe-B during aging time in synthetic Fusayama saliva. Two magnets based-micromagnetic simulations were performed in order to analyze the magnetic field generated which is linked to the magnetic force. Our key results underline that the proposed hybrid coating does not affect the magnetic force of Nd-Fe-B magnets, moreover, preventing corrosion degradation in aggressive solution. Thus the limiting aspects avoiding the use of Nd-Fe-B magnets for orthodontic and prosthodontic applications can be overcome by using silane agents as surface coating.

  4. Field homogeneity improvement of maglev NdFeB magnetic rails from joints.

    PubMed

    Li, Y J; Dai, Q; Deng, C Y; Sun, R X; Zheng, J; Chen, Z; Sun, Y; Wang, H; Yuan, Z D; Fang, C; Deng, Z G

    2016-01-01

    An ideal magnetic rail should provide a homogeneous magnetic field along the longitudinal direction to guarantee the reliable friction-free operation of high temperature superconducting (HTS) maglev vehicles. But in reality, magnetic field inhomogeneity may occur due to lots of reasons; the joint gap is the most direct one. Joint gaps inevitably exist between adjacent segments and influence the longitudinal magnetic field homogeneity above the rail since any magnetic rails are consisting of many permanent magnet segments. To improve the running performance of maglev systems, two new rail joints are proposed based on the normal rail joint, which are named as mitered rail joint and overlapped rail joint. It is found that the overlapped rail joint has a better effect to provide a competitive homogeneous magnetic field. And the further structure optimization has been done to ensure maglev vehicle operation as stable as possible when passing through those joint gaps. The results show that the overlapped rail joint with optimal parameters can significantly reduce the magnetic field inhomogeneity comparing with the other two rail joints. In addition, an appropriate gap was suggested when balancing the thermal expansion of magnets and homogenous magnetic field, which is considered valuable references for the future design of the magnetic rails. PMID:27066380

  5. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    NASA Astrophysics Data System (ADS)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-07-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  6. Multifaceted Material Substitution: The Case of NdFeB Magnets, 2010-2015

    NASA Astrophysics Data System (ADS)

    Smith, Braeton J.; Eggert, Roderick G.

    2016-04-01

    Substitution is an important response for material users when faced with disruption to the availability or price of an essential material. In economic terms, substitution refers to the ability of firms to alter their patterns of material use in response to exogenous market shocks. Substitution comes in different forms which vary from situation to situation. This paper uses expert opinion to identify the specific forms of substitution that occurred in permanent magnets, specifically neodymium-iron-boron magnets, following the significant increase in rare earth prices in 2010-2011. The paper provides a framework for understanding the multifaceted nature of substitution and assesses the relative importance of five different types of substitution. Technology-for-element, grade-for-grade, and system-for-system substitution appear to have been more important than element-for-element and magnet-for-magnet substitution. Cost pass-through and absorption were also important responses.

  7. High-force NdFeB-based magnetic tweezers device optimized for microrheology experiments

    SciTech Connect

    Lin Jun; Valentine, Megan T.

    2012-05-15

    We present the design, calibration, and testing of a magnetic tweezers device that employs two pairs of permanent neodymium iron boron magnets surrounded by low-carbon steel focusing tips to apply large forces to soft materials for microrheology experiments. Our design enables the application of forces in the range of 1-1800 pN to {approx}4.5 {mu}m paramagnetic beads using magnet-bead separations in the range of 0.3-20 mm. This allows the use of standard coverslips and sample geometries. A high speed camera, custom LED-based illumination scheme, and mechanically stabilized measurement platform are employed to enable the measurement of materials with viscoelastic moduli as high as {approx}1 kPa.

  8. An analysis of radiation effects on NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Samin, Adib; Kurth, Michael; Cao, Lei R.

    2015-01-01

    Radiation-induced demagnetization of permanent magnets may present a serious problem in a number of applications including robots conducting rescue and sampling missions in radiation-intense environments, NASA applications, and particle accelerators. Therefore, developing a good understanding of the underlying mechanisms of this phenomenon is crucial. In this study, hysteresis loops pre- and post-irradiation are examined via the Jiles-Atherton (JA) model, Molecular Dynamics (MD) simulations are conducted to establish length and time scales of the thermal spike process, and Density Functional Theory (DFT) calculations are performed to better characterize the effects of microstructure damage on the magnetization. It is found that the interaction between the domains of the magnet increases and that the pinning energy is also increased in the irradiated sample. Furthermore, the MD simulation allowed us to determine that the thermal spike process occurs on time scales of tens to hundreds of femtoseconds and on length scales of a few nanometers. Finally, the DFT simulations clearly depicted the effects of lattice structure defects on the magnetization. These observations showed qualitative agreement with previous studies. The results of this study will be used in a future Monte Carlo simulation that will attempt to take all these effects into account to model the process of radiation-induced demagnetization.

  9. High performance Nd-Fe-B permanent magnets without critical elements

    DOE PAGESBeta

    Pathak, Arjun K.; Gschneidner, Jr., K. A.; Khan, M.; McCallum, R. W.; Pecharsky, V. K.

    2016-01-28

    Scanning electron microscopy, and magnetization measurements reveal that as cast (Nd1–xCex)2Fe14B alloys contain significant amounts of α-Fe that can be dramatically reduced by annealing the alloys at 1000 °C for 3 days. The room temperature intrinsic coercivity, Hci, of (Nd0.8Ce0.2)2.2Fe14B melt spun ribbons was found to be 11 kOe, which is ~32 to ~10% higher in comparison to that of Nd2Fe14B (Hci = 8.3 kOe), and (Nd0.8Ce0.2)2.0Fe14B (Hci = 10 kOe), respectively. The substitution of Co for Fe in (Nd0.8Ce0.2)2Fe14–zCozB significantly increases both TC and the maximum energy product, (BH)max. Our study shows that both Co-containing and Co-free Ce-substituted Nd2Fe14Bmore » alloys have excellent magnetic properties at room temperature and above. As a result, the experimental results also demonstrate the potential of Nd-Ce-Fe-TM-B based alloys as alternative to expensive Dy-containing high performance rare earth magnets.« less

  10. Hard Magnetic, Low Neodymium Nd-Fe-B Melt-Spun Alloys Containing Refractory Metals

    SciTech Connect

    Leonowicz, Marcin; Spyra, Marzena; Jezierska, Elzbieta

    2011-06-30

    The effect of selected refractory metals addition on the structure and magnetic properties was studied for the nanocomposite Nd{sub 9}Fe{sub 77-x}B{sub 14}M{sub x}(M = Ti, Mo, Nb, Mn), Nd{sub 8}Fe{sub 78-x}B{sub 14}M{sub x}(M = Ti, Mo, Nb, Mn) and Nd{sub 7}Fe{sub 79-x}B{sub 14}Ti{sub x} systems. It was found that the addition of 2 and 4 at % of refractory metals leads to a substantial increase of the coercivity and maximum energy product for each of the nanocomposite systems while maintaining the remanence unchanged. The highest properties were obtained for the alloys containing 4-5 at% of the refractory metals. The maximum energy product of 143 kJ/m{sup 3} was achieved for the Nd{sub 8}Fe{sub 74}B{sub 14}Ti{sub 4} alloy.

  11. Electrochemical corrosion behavior, microstructure and magnetic properties of sintered Nd-Fe-B permanent magnet doped by CuZn5 powders

    NASA Astrophysics Data System (ADS)

    Liu, W. Q.; Wang, Z.; Sun, C.; Yue, M.; Liu, Y. Q.; Zhang, D. T.; Zhang, J. X.

    2014-05-01

    Nd-Fe-B permanent magnets with a small amount of CuZn5 powders doping were prepared by conventional sintered method. The effects of CuZn5 contents on magnetic properties and microstructure, electrochemical corrosion resistance of sintered Nd-Fe-B magnets were systematically studied. The results show that the magnetic properties of magnets do not have a significant variation by CuZn5 powders doping; the coercivity of magnets rises gradually, while the remanence of the magnets decreases a little with increasing of the CuZn5 amount. The CuZn5 doped magnets have more positive corrosion potential, Ecorr, and much lower corrosion current density, icorr, than the magnets without CuZn5 doping, indicating CuZn5 doping could improve the corrosion resistance. Both Zn and Cu enrich mainly into the Nd-rich phase, fully improve the wettability between the Nd-rich phase and the Nd2Fe14B phase, and repair the defects of the main phase, so the coercivity of magnets doped with CuZn5 powders rises. Such microstructure modification effectively restrains the aggressive inter-granular corrosion. As a result, the CuZn5 doped magnet possesses excellent corrosion resistance in NaCl electrolyte.

  12. Magnetic and microstructural modification of the Nd-Fe-B sintered magnet by mixed DyF3/DyHx powder doping

    NASA Astrophysics Data System (ADS)

    Kim, Tae-Hoon; Lee, Seong-Rae; Kim, Hyo-Jun; Lee, Min-Woo; Jang, Tae-Suk

    2014-05-01

    We investigated the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF3, DyHx, and a mixture of DyF3 and DyHx powders. In the DyHx-doped magnet, diffusion of Dy occurs predominantly via grain boundary diffusion. However, the proportion of Dy being diffused by lattice diffusion is increased in the DyF3-doped magnet due to the different influences of F- and H+ ions. The detailed mechanism of the microstructural changes in terms of the diffusional behavior of Dy induced by the DyF3 and DyHx powder doping is discussed. The formation of a Dy-segregated Nd-rich oxide phase (RE-rich, Dy-Nd-O) was suppressed only in the DyF3-doped magnet, and the (00L) alignment of Nd2Fe14B grains in the sintered magnet increased when it was doped with the DyHx powder. We obtained the optimum microstructural and magnetic properties of the Nd-Fe-B sintered magnet through doping with a mixture of DyF3 and DyHx powders, which compensated for the drawbacks of using each powder alone.

  13. Magnetism in grain-boundary phase of a NdFeB sintered magnet studied by spin-polarized scanning electron microscopy

    SciTech Connect

    Kohashi, Teruo Motai, Kumi; Nishiuchi, Takeshi; Hirosawa, Satoshi

    2014-06-09

    The magnetism in the grain-boundary phase of a NdFeB sintered magnet was measured by spin-polarized scanning electron microscopy (spin SEM). A sample magnet was fractured in the ultra-high-vacuum chamber to avoid oxidation, and its magnetizations in the exposed grain-boundary phase on the fracture surface were evaluated through the spin polarization of secondary electrons. Spin-SEM images were taken as the fracture surface was milled gradually by argon ions, and the magnetization in the grain-boundary phase was quantitatively obtained separately from that of the Nd{sub 2}Fe{sub 14}B phase. The obtained magnetization shows that the grain-boundary phase of this magnet has substantial magnetization, which was confirmed to be ferromagnetic.

  14. Magnetization reversal of a Nd-Cu-infiltrated Nd-Fe-B nanocrystalline magnet observed with small-angle neutron scattering

    SciTech Connect

    Saito, Kotaro Ono, Kanta; Ueno, Tetsuro; Yano, Masao; Shoji, Tetsuya; Sakuma, Noritsugu; Manabe, Akira; Kato, Akira; Harada, Masashi; Keiderling, Uwe

    2015-05-07

    The magnetization reversal process of Nd-Fe-B nanocrystalline magnets infiltrated with Nd-Cu alloy was examined using small-angle neutron scattering (SANS). The magnetic-field dependence of SANS intensity revealed a qualitative difference between Nd-Cu-infiltrated samples and as-deformed samples. Insufficient magnetic isolation along the direction perpendicular to the nominal c-axis is expected from comparable SANS intensities for different ranges of q values along this direction. For small q values near the coercivity field, Nd-Cu-infiltrated samples show a noticeable reduction in SANS intensity along the nominal c-axis, which is parallel to the external magnetic field. This indicates less spatial fluctuation of magnetic moments in Nd-Cu-infiltrated samples, owing to magnetically isolated Nd{sub 2}Fe{sub 14}B grains.

  15. Effect of addition of esters of fatty acids on the microstructure and properties of sintered Nd-Fe-B magnets produced by PLP

    NASA Astrophysics Data System (ADS)

    Popov, A. G.; Gaviko, V. S.; Shchegoleva, N. N.; Golovnia, O. A.; Gorbunova, T. I.; Hadjipanayis, G. C.

    2015-07-01

    High filling density of powders for production of sintered Nd-Fe-B magnets by the pressless process (PLP) impedes magnetic alignment. The latter can be enhanced by reduction of friction forces between powder particles. Thus, increase in the remanence and maximum energy product of the magnets by lubrication of powder particles is studied. Esters of fatty acids have been added in toluene or acetone in the course of grinding of Nd-Fe-B alloy in a vibratory mill. Coated by a thin layer of a lubricant powders have been aligned in pulsed magnetic field. It is shown that the remanence of sintered magnets has been increased by 5-7%. Lubricant concentration should not exceed critical values, which for the lubricants used varied between 2.0 wt% (ethyl butyrate) and 0.3 wt% (ethyl laurate). Otherwise, the complicated removal of lubricant residue leads to reaction of the latter with Nd-rich grain-boundary phase in the course of sintering and results in a sharp decrease in magnetic hysteresis properties. Addition of lubricating additives allows one to produce PLP-magnets with density exceeding 7.5 g/cm3, Br≥14 kG, Hc≥9 kOe and (BH)max≥45 MG Oe.

  16. Composition-dependent magnetic properties of melt-spun La or/and Ce substituted nanocomposite NdFeB alloys

    NASA Astrophysics Data System (ADS)

    Hussain, M.; Zhao, L. Z.; Zhang, C.; Jiao, D. L.; Zhong, X. C.; Liu, Z. W.

    2016-02-01

    Aiming at high-performance low-cost NdFeB magnets, the magnetic properties and microstructure for melt spun nanocrystalline (Nd1-xMx)10Fe84B6 (M=La, Ce, or La0.5Ce0.5; x=0-0.7) alloys were investigated. Relatively, LaCe-substituted alloys show high values of the remanent magnetization Mr, the maximum energy product (BH)max and the coercivity Hc, up to 114 emu/g (1.07 T), 147 kJ/m3 and 471 kA/m, respectively, at x=0.1. The unusual increase in coercivity for the alloys with 10% La or 10% La0.5Ce0.5 substitution is possibly attributed to the phase segregation in alloys with certain La or LaCe contents. The reduced Curie temperature and spin-reorientation temperature were obtained for La, Ce or LaCe substituted alloys. Transmission electron microscope analysis has revealed that a fine and uniform distributed grain structure leads to remanence enhancement for La0.5Ce0.5 substituted alloys. The present results indicate that partially substituting Nd by La or/and Ce cannot only effectively reduce the cost of nanocrystalline NdFeB based magnetic powders but also can maintain a relatively good combination of magnetic properties.

  17. Effect of titania particles on the microstructure and properties of the epoxy resin coatings on sintered NdFeB permanent magnets

    NASA Astrophysics Data System (ADS)

    Xu, J. L.; Huang, Z. X.; Luo, J. M.; Zhong, Z. C.

    2014-04-01

    The nanometer titania particles enhanced epoxy resin composite coatings were prepared on the sintered NdFeB permanent magnets by cathodic electrophoretic deposition. The effects of titania particle concentrations on the microstructure and properties of the epoxy coatings were investigated by surface and cross-sectional morphologies observation, surface roughness and microhardness measurement, H2SO4 solution immersion test, neutral salt spray test and magnetic properties measurement. The results showed that the thickness of epoxy coatings with and without the titania particles addition was about 40 μm. The titania particles could be uniformly dispersed and embedded in the epoxy matrix if the titania particles concentration was lower than 40 g/l. With increasing titania particle concentrations, the number of the particles embedded in the epoxy matrix increased and the surface roughness and microhardness of the composite coatings increased. At the same time, the weight loss of the coated samples immersed in H2SO4 solution decreased and the neutral salt spray time of the coated samples prolonged. It could be concluded that the titania particles did not change the thickness of the epoxy coatings and did not deteriorate the magnetic properties of NdFeB substrates, but could greatly improve the microhardness and corrosion resistance of the epoxy coatings.

  18. Improvement of the thermal stability of sintered Nd-Fe-B magnets by intergranular addition of Dy{sub 82.3}Co{sub 17.7}

    SciTech Connect

    Zhang, Xiaofeng; Guo, Shuai; Yan, Changjiang; Cai, Lingwen; Chen, Renjie; Yan, Aru; Lee, Don

    2014-05-07

    In this study, microstructure and magnetic properties of sintered Nd-Fe-B magnets with addition of Dy{sub 82.3}Co{sub 17.7} (wt. %) were investigated. By adding a small amount of Dy{sub 82.3}Co{sub 17.7}, the coercivity is improved greatly, and the irreversible loss is decreased sharply. The increase of Curie temperature suggests that Co atoms have entered into the 2:14:1 main phase. Microstructural analysis indicates that a well-developed core-shell structure was formed in the magnets with the addition of Dy{sub 82.3}Co{sub 17.7}. The improvement of magnetic properties can be attributed to the microstructural modification and the intrinsic properties' improvement.

  19. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    SciTech Connect

    Akiya, T. Sepehri-Amin, H.; Ohkubo, T.; Liu, J.; Hono, K.; Hioki, K.; Hattori, A.

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  20. Decomposition of DyF3 and its effect on magnetic performance of DyF3-doped Nd-Fe-B-type hot-deformed magnet

    NASA Astrophysics Data System (ADS)

    Kim, J. Y.; Kwon, H. W.; Lee, J. G.; Yu, J. H.

    2015-05-01

    Decomposition of DyF3 and its effect on the magnetic performance of the hot-pressed compact and die-upset magnet of melt-spun Nd-Fe-B-type material were investigated. DyF3 was thermally decomposed above 660 °C, and this decomposition was linked closely to the coercivity enhancement. When the DyF3 doped flakes were hot-pressed above the decomposition temperature of DyF3, the diffusion of Dy into the flakes was promoted, and leading to profound coercivity enhancement. Coercivity of the hot-pressed magnet was further enhanced by post-hot-press annealing, and coercivity as high as 24.5 kOe was obtained after the optimum annealing. The DyF3 doped hot-deformed magnet exhibited enhanced magnetic performance (iHc = 17.5 kOe, Br = 12.8 kG, (BH)max = 37.6 MGOe) with respect to the un-doped magnet without sacrificing significant remanence. Coercivity was improved by 30%. In magnet in which the decomposition of DyF3 and Dy diffusion were fully accomplished, the region originally occupied by added DyF3 was completely replaced by NdF3.

  1. Effects of gadolinium and silicon substitution on magnetic properties and microstructure of Nd-Fe-B-Nb bulk nanocomposite magnets

    NASA Astrophysics Data System (ADS)

    Ahmad, Zubair; Yan, Mi; Tao, Shan; Husain, S. Wilayat; Liu, Zhongwu

    2015-03-01

    The magnetic properties, phase evolution and microstructure of Fe70-xMxB19Nd7Nb4 (M=Si, Gd, Si+Gd; x=0-2.5 at%) bulk nanocomposite permanent magnets in the form of rods produced by annealing the amorphous precursor have been investigated systematically. Microstructural examination, three-dimensional atom probe microanalysis, δM-plots, X-ray diffraction analysis and magnetometer studies deduced that good magnetic properties in the magnets originate from the homogenous microstructure consisting of exchange coupled, soft magnetic (α-Fe, Fe3B) and hard magnetic (Nd,Gd)2Fe14B nanophases. Optimally annealed Fe70B19Nd7Nb4 rod magnets exhibit magnetic properties of Br=0.61 T, iHc=876 kA/m and (BH)max=50.2 kJ/m3. Gadolinium and silicon addition to quaternary Fe70B19Nd7Nb4 alloy increased the mass fraction of hard magnetic phase, strengthened the exchange coupling interactions and enhanced the magnetic properties. Gadolinium and silicon segregated into hard magnetic phase which led to enhance coercivity up to 1115 kA/m. Enhancement in the coercivity is mainly resulted by hard phase increment as well as domain wall pinning, while strengthening of exchange coupling is caused by grain size refinement and increase in Curie temperature of the magnetic phases. The Fe67B19Nd7Gd2Nb4Si1 magnetic rods of 1.2 mm in diameter demonstrated the best magnetic properties such as intrinsic coercivity, iHc of 1115 kA/m, remanence, Br of 0.57 T and maximum energy product, (BH)max of 65.7 kJ/m3.

  2. Coercivity enhancement of Dy-free Nd-Fe-B sintered magnets by intergranular adding Ho63.4Fe36.6 alloy

    NASA Astrophysics Data System (ADS)

    Liang, Liping; Ma, Tianyu; Wu, Chen; Zhang, Pei; Liu, Xiaolian; Yan, Mi

    2016-01-01

    High coercivity Nd-Fe-B sintered magnets serving in high-temperature environments always consume expensive and scarce heavy rare-earth Dy, which has simulated considerable interest to reduce Dy usage. In this work, coercivity of Dy-free magnets was investigated through intergranular adding eutectic Ho63.4Fe36.6 powders. The coercivity increases gradually up to 4 wt% Ho63.4Fe36.6 addition, however the remanence starts to deteriorate drastically as the addition is over 2.5 wt%. Coercivity above 18.0 kOe is obtained at the expense of a slight reduction in remanence through optimizing the addition amount and sintering conditions. The coercivity enhancement is explained through microstructural observations and elemental distribution analysis. (i) (Nd, Ho)2Fe14B shell forms in the outer region of 2:14:1 phase grains, strengthening the local magnetic anisotropy filed, (ii) RE-rich grain boundary phase with low Fe content is thickened, weakening the magnetic coupling between adjacent 2:14:1 phase grains, and (iii) 2:14:1 phase grains are refined upon lowering sintering temperature, reducing the microstructural defects and the stray fields aroused from neighboring grains.

  3. Coercivity of the Nd-Fe-B hot-deformed magnets diffusion-processed with low melting temperature glass forming alloys

    NASA Astrophysics Data System (ADS)

    Seelam, U. M. R.; Liu, Lihua; Akiya, T.; Sepehri-Amin, H.; Ohkubo, T.; Sakuma, N.; Yano, M.; Kato, A.; Hono, K.

    2016-08-01

    Nd- and Pr-based alloys with bulk glass forming ability and low melting temperatures, Nd60Al10Ni10Cu20 and Pr60Al10Ni10Cu20, were used for grain boundary diffusion process to enhance the coercivity of hot-deformed magnets. The coercivity increment was proportional to the weight gain after the diffusion process. For the sample with 64% weight gain, the coercivity increased up to 2.8 T, which is the highest value for bulk Nd-Fe-B magnets that do not contain heavy rare-earth elements, Dy or Tb. Approximately half of the intergranular regions were amorphous and the remaining regions were crystalline. Magnetic isolation of the Nd2Fe14B grains by the Nd-rich amorphous/crystalline intergranular phases is attributed to the large coercivity enhancement. The coercivity does not change after the crystallization of the intergranular phase, indicating that the coercivity is not influenced by the strain at the interface with the crystalline intergranular phase.

  4. Coercivity and thermal stability improvement in sintered Nd-Fe-B permanent magnets by intergranular addition of Dy-Mn alloy

    NASA Astrophysics Data System (ADS)

    Li, Xiangbin; Liu, Shuo; Cao, Xuejing; Zhou, Beibei; Chen, Ling; Yan, Aru; Yan, Gaolin

    2016-06-01

    To increase coercivity and thermal stability of sintered Nd-Fe-B magnets for high temperature applications, Dy88Mn12 (wt%) alloy powders were intergranular added into (Pr0.25Nd0.75)30.6Cu0.15FebalB1 (wt%) starting magnet. The magnetic properties, microstructure and thermal stability of the sintered magnets with different amounts of Dy88Mn12 were investigated. By adding a small amount of Dy88Mn12, the coercivity was significantly increased from 12.56 kOe to 17.49 kOe. Microstructure analysis showed that a optimized microstructure, i.e. continuous, uniform grain boundary phase was achieved with Dy88Mn12 alloy addition, and Dy was enriched in the outer region of the Nd2Fe14B matrix grains during the sintering process, which favored to substitute for Nd in matrix grains to form the (Nd,Dy)2Fe14B core-shell phase. The greatly increased magnetocrystalline anisotropy of the core-shell phase and the improved decoupling by the continuous grain boundary phase accounted for the coercivity enhancement. Furthermore, by adding 0-4 wt% Dy88Mn12, the reversible temperature coefficients of remanence (α) and coercivity (β) of the magnet were improved from -0.115%/ºC to -0.107%/ºC and -0.744%/ºC to -0.696%/ºC in the range of 20-100 °C, respectively. In addition, the irreversible flux loss of magnetic flow (hirr) decreased sharply as Dy88Mn12 addition. The temperature-dependent magnetic properties results indicated that with intergranular addition of Dy88Mn12 alloy, the thermal stability of the magnets was effectively improved.

  5. Microstructural and magnetic properties of Nd-Fe-B alloys processed by equal-channel angular pressing

    NASA Astrophysics Data System (ADS)

    Onal, E.; Lapovok, R.; Kishimoto, H.; Kato, A.; Davies, C. H. J.; Suzuki, K.

    2015-05-01

    Equal-channel angular pressing (ECAP) is a well-established thermo-mechanical processing technique. This technique allows virtually unlimited strain and manipulation of texture by processing route, while the cross-section of the sample remains unchanged during processing. In order to clarify the effectiveness of ECAP on preparing anisotropic permanent magnets, the microstructure and magnetic properties of a melt-spun Nd13.5Fe73.8Co6.7B5.6Ga0.4 alloy processed at 773 K for 300 s by ECAP were investigated. Macrotexture analysis carried out for the exit channel of ECAP shows that the basal plane of the tetragonal Nd2Fe14B crystal aligns parallel to the shear band, i.e., the c-axis texture formation normal to the shear band induced by the ECAP process. Due to this texture formation, the technical magnetization behaviour becomes anisotropic, and the remanent magnetization is clearly enhanced along the direction perpendicular to the shear band. This anisotropic microstructure is realized at a relatively low processing temperature of 773 K, well below the melting point of the Nd-rich intergranular phase. As a consequence of this lower processing temperature, the nanostructure of the melt-spun alloy remains approximately 20 to 30 nm, considerably smaller than the typical grain size obtained after conventional die-upsetting. Our study demonstrates that equal-channel angular pressing has a potential for realising anisotropic nanostructured magnets.

  6. Corrosion resistance of Nd-Fe-B sintered magnets with intergranular addition of Cu 60Zn 40 powders

    NASA Astrophysics Data System (ADS)

    Wu, Yeren; Ni, Junjie; Ma, Tianyu; Yan, Mi

    2010-08-01

    Cu 60Zn 40 powders, as grain boundary modifiers, were added into Nd 28.2Dy 2.0Fe balAl 0.1Nb 0.2Ga 0.11B 0.96 sintered magnets to improve the corrosion resistance of magnets. The corrosion resistance of magnets was investigated by polarization curve measurements in 3.5 wt% NaCl and 3.0 wt% NaOH solutions. It was found that the Cu 60Zn 40-added magnets had more positive corrosion potential Ecorr and much lower corrosion current density icorr than the Cu 60Zn 40-free one in both solutions, indicating the improvement of the corrosion resistance by Cu 60Zn 40 intergranular addition. Promotion of the electrochemical potential of the intergranular phase, formation of the Nd (Fe, Cu) 2 phase, the uniform distribution of the Nd-rich phase and increase of the magnet density were found to be responsible for the improvement of the corrosion resistance.

  7. Large-scale micromagnetic simulation of Nd-Fe-B sintered magnets with Dy-rich shell structures

    NASA Astrophysics Data System (ADS)

    Oikawa, T.; Yokota, H.; Ohkubo, T.; Hono, K.

    2016-05-01

    Large-scale micromagnetic simulations have been performed using the energy minimization method on a model with structural features similar to those of Dy grain boundary diffusion (GBD)-processed sintered magnets. Coercivity increases as a linear function of the anisotropy field of the Dy-rich shell, which is independent of Dy composition in the core as long as the shell thickness is greater than about 15 nm. This result shows that the Dy contained in the initial sintered magnets prior to the GBD process is not essential for enhancing coercivity. Magnetization reversal patterns indicate that coercivity is strongly influenced by domain wall pinning at the grain boundary. This observation is found to be consistent with the one-dimensional pinning theory.

  8. Coercivity enhancement of sintered Nd-Fe-B magnets by chemical bath deposition of TbCl{sub 3}

    SciTech Connect

    Guo, Shuai Zhang, Xiaofeng; Ding, Guangfei; Chen, Renjie; Yan, Aru; Lee, Don

    2014-05-07

    The chemical bath deposition (CBD) and the grain boundary diffusion method were combined to diffuse the heavy rare earth for obtain the thick magnets with high coercivity and low heavy rare earth. The jet mill powders were soaked into the alcohol solution of 0.2 wt. % TbCl{sub 3}. A thin layer of TbCl{sub 3} was wrapped to the surface of (PrNd){sub 2}Fe{sub 14}B powder particles. The coercivity of magnet is increased from 11.89 kOe to 14.72 kOe without significant reduction of remanence after grain boundary diffusion in the sintering and the annealing processes. The temperature coefficients of the remanence and the coercivity are improved by the substitution of PrNd by Tb in the surface of grains. The highly accelerated temperature/humidity stress test (HAST) results indicate that the CBD magnet has poor corrosion resistance, attributing to the present of Cl atoms in the grain boundaries.

  9. Determination of Pressure Effects on the α → γ Phase Transition and Size of Fe in Nd-Fe-B Spring Exchange Magnets

    NASA Astrophysics Data System (ADS)

    Abuin, Manuel; Turgut, Zafer; Aronhime, Natan; Keylin, Vladimir; Leary, Alex; DeGeorge, Vincent; Horwath, John; Semiatin, S. Lee; Laughlin, David E.; McHenry, Michael E.

    2015-11-01

    Pressure effects in RE-lean Nd2Fe14B-based nanocomposite systems developed from nanocrystalline precursors are studied in this work. In particular, the pressure dependence of the α → γ phase transformation in the Fe phase is examined along with the suppression of coarsening (growth) in both phases at higher pressures. By synchrotron X-ray diffraction we determined that the α → γ-phase transformations occur at temperatures of 1120 K (847 °C) at 1 GPa and 960 K (687 °C) at 5 GPa. A composition rich in Fe appears to have an ~373 K (100 °C) range of temperature over which the α, γ-phases coexist for atmospheric pressure. We compare our experimental data with other reported observations for Fe and with equations of state (EOS) determined from first principle calculations. From this study we observe an important feature: the phase transition begins at a higher temperature in flake samples than in powder samples. We consider the magnetic contribution to the heat capacity in the EOS for Fe and describe the implications of dipole moments on the slope of the Clapeyron equation for the P- T phase diagram in Fe. Additionally, the phase transition occurs at temperatures where growth by diffusional coarsening is also operative. This is significant since the size of soft Fe nanostructures is important to spring exchange. Suppression of the phase transition and Fe coarsening at higher pressures suggest that there may be interesting mechanical processing routes to be investigated to optimize spring exchange effects in Nd-Fe-B permanent magnets.

  10. Magnetic and microstructural investigation of high-coercivity net-shape Nd-Fe-B-type magnets produced from spark-plasma-sintered melt-spun ribbons blended with DyF3

    NASA Astrophysics Data System (ADS)

    Žagar, Kristina; Kocjan, Andraž; Kobe, Spomenka

    2016-04-01

    Nanostructured Nd-Fe-B-type materials produced by melt-spinning (MS) are used in a variety of applications in the electronics, automotive, and sensor industries. The very rapid MS process leads to flake-like powders with metastable, nanoscale, Nd2Fe14B grains. These powders are then formed into net-shaped, isotropic, polymer-bonded magnets, or they are hot formed into fully dense, metallic magnets that are isotropic and anisotropic. These fully dense magnets are usually produced with a conventional hot press without the inclusion of additives prior to the hot pressing. As a result, their properties, particularly the coercivity (Hci), are insufficient at automotive-relevant temperatures of 100-150 °C since the material Hci has a large temperature coefficient. In this study, we instead add a thin layer of DyF3 to the melt-spun ribbons prior to their hot consolidation in order to enhance the coercivity through a diffusion-based, partial substitution of the Nd by Dy. This is accomplished by applying extremely rapid, spark-plasma sintering to minimize any growth of the nanoscale Nd2Fe14B grains during consolidation. The result is a very high-coercivity magnet with drastically reduced amounts of heavy rare earths that is suitable for high-temperature applications. This work clearly demonstrates how rapidly formed, metastable states can provide us with properties that are unobtainable with conventional techniques.

  11. On the energy losses of hot worked Nd-Fe-B magnets and ferrites in a small alternating magnetic field perpendicular to a bias field

    SciTech Connect

    Staa, F. von; Hempel, K.A.; Artz, H.

    1995-11-01

    Torsion pendulum magnetometer measurements on ferrites and on neodymium-iron-boron permanent magnets are presented. The damping of the oscillation of the pendulum leads to information on the magnetic energy losses of the magnets in a small alternating magnetic field applied perpendicular to a bias field. The origin of the energy absorption is explained by the magnetization reversal of single-domain particles. It is shown experimentally that the energy absorption mechanism requires the ferromagnetic order of the sample, and that the magnetic field strength of maximal energy absorption coincides with the effective anisotropy field strength.

  12. Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF(3) powders.

    PubMed

    Park, Song-E; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-04-01

    The microstructural and magnetic property changes of DyF(3)-doped (Nd(26.06), Dy(6.51))-Fe(bal) -B(0.97)-M(2.39) (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF(3), the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity. PMID:22412217

  13. Effect of sintering conditions on the magnetic and microstructural properties of Nd-Fe-B sintered magnets doped with DyF3 powders

    NASA Astrophysics Data System (ADS)

    Park, Song-E.; Kim, Tae-Hoon; Lee, Seong-Rae; Namkung, Seok; Jang, Tae-Suk

    2012-04-01

    The microstructural and magnetic property changes of DyF3-doped (Nd26.06, Dy6.51)-Febal -B0.97-M2.39 (wt. %) (M = Cu, Al, Co, and Nb) sintered magnets as functions of the sintering conditions were studied. The sintering conditions for the optimum core-shell microstructure were determined. When the magnets were sintered at 1050 °C for 4 h, a coercivity of 35.1 kOe was obtained without sacrificing the remanence. When the magnets were doped with DyF3, the formation of the RE-rich phase (Nd-Dy-O) was effectively suppressed and, hence, saving the Dy. In addition, the formation of a cubic-NdOF triple-junction phase (TJP) improves the interface uniformity and enhances the coercivity.

  14. A high-resolution field-emission-gun, scanning electron microscope investigation of anisotropic hydrogen decrepitation in Nd-Fe-B-based sintered magnets

    SciTech Connect

    Soderznik, Marko; McGuiness, Paul; Zuzek-Rozman, Kristina; Kobe, Spomenka; Skulj, Irena; Yan Gaolin

    2010-05-15

    In this investigation commercial magnets based on (Nd,Dy){sub 14}(Fe,Co){sub 79}B{sub 7} were prepared by a conventional powder-metallurgy route with a degree of alignment equal to {approx}90% and then exposed to hydrogen at a pressure of 1 bar. The magnets, in the form of cylinders, were observed to decrepitate exclusively from the ends. High-resolution electron microscopy was able to identify the presence of crack formation within the Nd{sub 2}Fe{sub 14}B grains, with the cracks running parallel to the c axis of these grains. Based on the concentration profile for hydrogen in a rare-earth transition-metal material, it is clear that the presence of hydrogen-induced cracks running perpendicular to the ends of the magnet provides for a much more rapidly progressing hydrogen front in this direction than from the sides of the magnet. This results in the magnet exhibiting a macroscopic tendency to decrepitate from the poles of the magnet toward the center. This combination of microstructural modification via particle alignment as part of the sintering process and direct observation via high-resolution electron microscopy has led to a satisfying explanation for the anisotropic hydrogen-decrepitation effect.

  15. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  16. Effects of the ingot phase transition on microstructure and magnetic properties of CeNdFeB melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Wang, Xuchao; Zhu, Minggang; Li, Wei; Zheng, Liyun; Guo, Zhaohui; Du, Xiao; Du, An

    2015-11-01

    The paper studies the phase transition of ingot with the composition (Ce50Nd50)30FebalCo4Ga0.2B0.92 after the annealing treatment at 1050 °C. The melt-spun ribbons which is prepared by the two treatment status ingots. The phase structure and microstructure morphologies of the ingots and melt-spun ribbons were analysed and observed by XRD and SEM. It was found that the grain size of the ribbons is on the nanometer scale. The EDS results show that there are four different phases in the ingot: (CeNd)2Fe14B, α-Fe, Ce-rich phase and Nd-rich phase. After the annealing treatment, α-Fe, Ce-rich phase, and Nd-rich phase were obviously reduced and the contents of the main phase was significantly increased in the annealed ingot compared with the unanneal treatment ingot. The VSM results show that there is a peak waist in the ribbon which is prepared by the untreated ingot. Because the ingot is uneven, the ribbons may have the secondary phase, the Hcj is 8394 Oe. But the demagnetization curves of the ribbons, which is prepared by the annealed ingot, is relatively smooth and without the soft magnetic phase and the Hcj is 12,528 Oe, which is higher than the unanneal treatment ingot. We can know that the ingot with fine organization is the key factors to preparing high-performance ribbons.

  17. Thermodynamic Reassessment of the Nd-Fe-B Ternary System

    NASA Astrophysics Data System (ADS)

    Zhou, G. J.; Luo, Y.; Zhou, Y.

    2016-01-01

    The Nd-B binary system and Nd-Fe-B ternary system were thermodynamically reassessed with the aim of obtaining more reasonable thermodynamic parameters and more accurate phase relations. Based on the metastable experimental information, a reasonable, self-consistent, and comprehensive thermodynamic description of the Nd-Fe-B ternary system considering the metastable phases Fe3B, Fe23Nd2B3, and Fe17Nd2B has been developed.

  18. Dependence of deposition parameters and layer thickness on the characteristics of Nd-Fe-B thin films

    NASA Astrophysics Data System (ADS)

    Madeswaran, S.; Tokumaru, R.; Tamano, S.; Goto, S.; Tokiwa, K.; Watanabe, T.

    2009-11-01

    Textured Nd-Fe-B thin films with hard magnetic properties were prepared on a Ta (110) buffer layered glass substrates using radio frequency (RF) sputtering deposition. We investigated the influence of substrate temperature, sputtering gas pressure, RF power and film thickness on their microstructural and magnetic properties. Composition in the Nd-Fe-B thin films prepared using the same target with an Nd/Fe ratio of 0.32 was markedly changed (varied between 0.21 and 0.31) depending on the Ar pressure and the RF power. Well-textured Nd-Fe-B films grown at a deposition pressure of 7.0 Pa, a temperature of 550 °C, and a power of 100 W revealed better magnetic properties: Jr = 1.1 T, Hc = 1130 kA/m and BH(max) = 236 kJ/m3.

  19. Superferrimagnetism in hard Nd-Fe-B thick films, an original concept for coercivity enhancement

    SciTech Connect

    Akdogan, O. Dobrynin, A.; Le Roy, D.; Dempsey, N. M.; Givord, D.

    2014-05-07

    In a number of applications (automotive, wind generators), RFeB magnets are parts of systems which operate at temperatures in the range of 160 °C–180 °C. At these high temperatures, coercivity is preserved by substituting Dy atoms for a part of the Nd ones. The enhanced coercivity obtained may be associated to the high magnetocrystalline anisotropy of Dy atoms, which diffuse into the R{sub 2}Fe{sub 14}B phase. The introduction of Dy, however, induces a reduction in the remanent magnetization. Furthermore, Dy is an expensive and strategic material. In this study, we explore a radically different approach to coercivity. A magnetic layer is deposited at the surface of the hard grains, this layer being exchange coupled to the main hard phase in a way that its magnetization is antiparallel to it. Under an applied field that tends to reverse the main phase magnetization, the surface layer, the magnetization of which is along the field, works against reversal. This is the concept of superferrimagnetism. In order to test its impact on the coercivity of real systems, magnetically hard thick films of NdFeB have been sandwiched between thin layers of Gd/Fe, which were transformed to GdFe{sub 2} upon annealing. Coercivity enhancement was achieved compared to a reference NdFeB single layer.

  20. Nd-Fe-B undulator design for CESR

    SciTech Connect

    Shenoy, G.K.; Viccaro, P.J.; Kim, S.

    1986-10-14

    It is proposed to build a Nd-Fe-B based undulator on CESR ring which would provide pseudomonochromatic tunable radiation in the hard x-ray range from 4 to 15 keV. Such an intense radiation source opens unlimited possibilities for doing exciting science in material science and condensed matter physics. Here, we present the design goals for such an undulator and discuss the influence of various parameters that govern the properties of radiation from undulators. The analysis of these results leads us to select the specific design parameters of the undulator that will meet the radiation needs of the experimental program.

  1. COST-EFFECTIVE RARE EARTH ELEMENT RECYCLING PROCESS FROM INDUSTRIAL SCRAP AND DISCARDED ELECTRONIC PRODUCTS TO VALUABLE MAGNETIC ALLOYS AND PERMANENT MAGNETS - PHASE II

    EPA Science Inventory

    Rare earth element (REE) based Nd-Fe-B and Sm-Co permanent magnets have been widely used because of their excellent magnetic properties. The applications of Nd-Fe-B and Sm-Co rare earth permanent magnets include hybrid electric vehicles (HEVs), power generators for wind tur...

  2. Phase at Nd/Nd-Fe-B Interface: A First-Principles Modeling

    NASA Astrophysics Data System (ADS)

    Chen, Ying; Saengdeejing, Arkapol; Matsuura, Masashi; Sugimoto, Satoshi

    2014-07-01

    The development of advanced Nd-Fe-B permanent magnet materials with high coercivity draws much attention to the relation between coercivity and microstructure at the grain boundaries of the magnets. A disordered face-centered cubic (fcc)-NdO x phase formed at the interface of Nd/Nd-Fe-B is observed, and it is believed to take an important role in coercivity generation. To have a thorough understanding of the formation mechanism of this particular oxide and its relation to the surface coercivity, a ground state analysis for whole oxygen concentration in Nd-O has been performed by combining the LSDA + U and the cluster expansion method. Systematic calculations revealed that a sequent fcc-based structure formed by introducing oxygen vacancies into NdO is stable in almost all the 0-50% oxygen concentration range, whereas in a series of hexagonal close-packed (hcp)-based structures developed from hP5-Nd2O3 no stable structure is observed, which coincides with the experimental measurement very well. A further analysis of formation energies and relevant changes in electronic structures of single oxygen vacancy in various structures revealed the insight of such fcc-based phase formation and further explained the relation between the phase stability and coercivity.

  3. Fabrication and characterization of parylene-bonded Nd-Fe-B powder micromagnets

    NASA Astrophysics Data System (ADS)

    Yang, Tzu-Shun; Wang, Naigang; Arnold, David P.

    2011-04-01

    This paper presents the fabrication and characterization of parylene-bonded isotropic Nd-Fe-B powder micromagnets with dimensions in the range of 100-1000 μm. The batch fabrication process involves dry-pressing of magnetic powders into microstructured cavities in a substrate followed by conformal vapor deposition of parylene C. The parylene coating penetrates the gaps between the magnetic particles and mechanically bonds the powder. Additionally, by mixing magnetic powders with different particle sizes, higher fill factors are achieved, thereby increasing the magnetic moment and energy product. An intrinsic coercivity of 720 kA/m, a remanence of 0.36 T, and a maximum energy product of 22 kJ/m3 are demonstrated for magnets with dimensions 700 × 700 × 220 μm. The room-temperature processing steps and chemically stable parylene coating facilitate the integration of these magnets with other microfabrication processing steps.

  4. Corrosion properties of aluminium coatings deposited on sintered NdFeB by ion-beam-assisted deposition

    NASA Astrophysics Data System (ADS)

    Mao, Shoudong; Yang, Hengxiu; Li, Jinlong; Huang, Feng; Song, Zhenlun

    2011-04-01

    Pure Al coatings were deposited by direct current (DC) magnetron sputtering to protect sintered NdFeB magnets. The effects of Ar+ ion-beam-assisted deposition (IBAD) on the structure and the corrosion behaviour of Al coatings were investigated. The Al coating prepared by DC magnetron sputtering with IBAD (IBAD-Al-coating) had fewer voids than the coating without IBAD (Al-coating). The corrosion behaviour of the Al-coated NdFeB specimens was investigated by potentiodynamic polarisation, a neutral salt spray (NSS) test, and electrochemical impedance spectroscopy (EIS). The pitting corrosion of the Al coatings always began at the voids of the grain boundaries. Bombardment by the Ar+ ion-beams effectively improved the corrosion resistance of the IBAD-Al-coating.

  5. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    NASA Astrophysics Data System (ADS)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-03-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  6. Consolidation of Nd-Fe-B melt-spun ribbon by compression shearing method

    SciTech Connect

    Saito, Tetsuji; Takeishi, Hiroyuku; Nakayama, Noboru

    2007-05-01

    Commercially available Nd-Fe-B melt-spun ribbons (MQ powders) were consolidated at temperatures ranging from room temperature to 573 K in ambient atmosphere by the compression shearing method. The resultant bulk materials consisted of the Nd{sub 2}Fe{sub 14}B phase together with a small amount of the soft magnetic {alpha}-iron phase. The bulk material consolidated at room temperature was magnetically isotropic as was the case for the MQ powders. On the other hand, the bulk material consolidated at 573 K was found to be magnetically anisotropic and showed a remanence of 9.2 kG, higher than that of the MQ powders.

  7. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction

    SciTech Connect

    Kim, Daejin; Powell, Lawrence E.; Delmau, Lætitia H.; Peterson, Eric S.; Herchenroeder, Jim; Bhave, Ramesh R.

    2015-06-24

    In this paper, the rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. Finally, the resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.

  8. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction

    DOE PAGESBeta

    Kim, Daejin; Powell, Lawrence E.; Delmau, Lætitia H.; Peterson, Eric S.; Herchenroeder, Jim; Bhave, Ramesh R.

    2015-06-24

    In this paper, the rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acidmore » solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. Finally, the resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.« less

  9. Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction.

    PubMed

    Kim, Daejin; Powell, Lawrence E; Delmau, Lætitia H; Peterson, Eric S; Herchenroeder, Jim; Bhave, Ramesh R

    2015-08-18

    The rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. The resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets. PMID:26107531

  10. Effect of Dy/Nd double layer on coercivity in Nd-Fe-B thin films

    SciTech Connect

    Koike, K. Umezawa, J.; Ishikawa, H.; Ogawa, D.; Mizuno, Y.; Kato, H.; Miyazaki, T.; Ando, Y.

    2014-05-07

    The Nd-Fe-B (t{sub NFB} = 30 nm)/[Dy (t{sub Dy} nm)/Nd (t{sub Nd} nm)] (t{sub Dy/Nd} = 20 nm) (thickness t{sub Dy} = 0–10 nm) thin films were deposited on Al{sub 2}O{sub 3}(0001) substrate and subsequently in-situ annealed at 470 °C. As-deposited Nd-Fe-B thin films with a highly perpendicular orientation of c-axis were deposited by introducing bcc-Mo(111) single crystal buffer layer. After post-annealing, the grain size of the Nd-Fe-B/Dy/Nd thin films with the t{sub Dy} = 10 nm and t{sub Nd} = 10 nm becomes large due to the Dy and the Nd atoms thermal diffusion, while DyFe{sub 2} and Dy oxide compounds are formed in Nd-Fe-B layers, which is confirmed by means of a combination of atomic force microscopy observation and X-ray diffraction measurement. The H{sub c} of Nd-Fe-B/Dy/Nd thin films with the t{sub Dy} = 10 nm and t{sub Nd} = 10 nm was approximately the same value of the Nd-Fe-B thin films without Dy/Nd double layer annealed at 470 °C. On the other hand, H{sub c} is enhanced to be about 22.1 kOe in the annealed Nd-Fe-B/Dy/Nd films with the t{sub Dy} = 0.8 nm and t{sub Nd} = 19.2 nm.

  11. Rare earth-transition metal scrap treatment method

    DOEpatents

    Schmidt, F.A.; Peterson, D.T.; Wheelock, J.T.; Jones, L.L.; Lincoln, L.P.

    1992-02-11

    Rare earth-transition metal (e.g. iron) scrap (e.g. Nd-Fe-B scrap) is melted to reduce the levels of tramp oxygen and nitrogen impurities therein. The tramp impurities are reduced in the melt by virtue of the reaction of the tramp impurities and the rare earth to form dross on the melt. The purified melt is separated from the dross for reuse. The oxygen and nitrogen of the melt are reduced to levels acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. 3 figs.

  12. Rare earth-transition metal scrap treatment method

    DOEpatents

    Schmidt, Frederick A.; Peterson, David T.; Wheelock, John T.; Jones, Lawrence L.; Lincoln, Lanny P.

    1992-02-11

    Rare earth-transition metal (e.g. iron) scrap (e.g. Nd-Fe-B scrap) is melted to reduce the levels of tramp oxygen and nitrogen impurities therein. The tramp impurities are reduced in the melt by virtue of the reaction of the tramp impurities and the rare earth to form dross on the melt. The purified melt is separated from the dross for reuse. The oxygen and nitrogen of the melt are reduced to levels acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets.

  13. Corrosion behaviour of sintered NdFeB coated with Al/Al 2O 3 multilayers by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Mao, Shoudong; Yang, Hengxiu; Huang, Feng; Xie, Tingting; Song, Zhenlun

    2011-02-01

    Al/Al2O3 multilayers were deposited on sintered NdFeB magnets to improve the corrosion resistance. The amorphous Al2O3 films were used to periodically interrupt the columnar growth of the Al layers. The structure of the multilayers was investigated by Scanning Electron Microscopy (SEM) and High Resolution Transmission Electron Microscopy (HRTEM). It was found that the columnar structure was effectively inhibited in the multilayers. Subsequent corrosion testing by potentiodynamic polarization in 3.5 wt.% NaCl and neutral salt spray test (NSS) revealed that the Al/Al2O3 multilayers had much better corrosion resistance than the Al single layer. Furthermore, for multilayers with similar thickness, the corrosion resistance was improved as the period decreased.

  14. Method for treating rare earth-transition metal scrap

    DOEpatents

    Schmidt, Frederick A.; Peterson, David T.; Wheelock, John T.; Jones, Lawrence L.

    1992-12-29

    Rare earth-transition metal (e.g., iron) scrap (e.g., Nd-Fe-B scrap) is flux (slag) remelted to reduce tramp non-metallic impurities, such as oxygen and nitrogen, and metallic impurities, such as Li, Na, Al, etc., picked up by the scrap from previous fabrication operations. The tramp impurities are reduced to concentrations acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. The scrap is electroslag or inductoslag melted using a prefused, rare earth fluoride-bearing flux of CaF.sub.2, CaCl.sub.2 or mixtures thereof or the slag resulting from practice of the thermite reduction process to make a rare earth-iron alloy.

  15. Method for treating rare earth-transition metal scrap

    DOEpatents

    Schmidt, F.A.; Peterson, D.T.; Wheelock, J.T.; Jones, L.L.

    1992-12-29

    Rare earth-transition metal (e.g., iron) scrap (e.g., Nd-Fe-B scrap) is flux (slag) remelted to reduce tramp non-metallic impurities, such as oxygen and nitrogen, and metallic impurities, such as Li, Na, Al, etc., picked up by the scrap from previous fabrication operations. The tramp impurities are reduced to concentrations acceptable for reuse of the treated alloy in the manufacture of end-use articles, such as permanent magnets. The scrap is electroslag or inductoslag melted using a rare earth fluoride-bearing flux of CaF[sub 2], CaCl[sub 2] or mixtures thereof or the slag resulting from practice of the thermite reduction process to make a rare earth-iron alloy. 3 figs.

  16. Dysprosium transport in Nd-Fe-B pellets

    NASA Astrophysics Data System (ADS)

    Pumwongpitak, Parawee

    The addition of heavy rare earth (RE) elements to Nd2Fe 14B based magnets to form (Nd,Dy)2Fe14B is known to increase the coercivity and high temperature performance required for hybrid vehicle electric motors and other extreme temperature applications. Attempts to conserve heavy rare earth elements for high temperature (RE)2Fe 14B based magnets have led to the development of a grain boundary diffusion process for bulk magnets. This process relies on transport of a heavy rare earth, such as Dy, into a bulk Nd2Fe14B magnet along pores, a low volume fraction of eutectic liquid along grain boundary grain triple junctions and grain boundaries. This enriches the grain surfaces in Dy through the thickness of the bulk magnet, leading to larger increases coercivity with a smaller Dy concentration than can be achieved with homogeneous alloys. Attempts to carry out the same process during sintering require significant control of Dy transport efficiency. The macroscopic transport of Dy in Nd2.7Fe14B 1.4 based powder packs is studied using a 'layered' pellet, where Nd 2.7Fe14B1.4powder is an interlayer and Dy source as a center layer. The sintering of this layered pellet provided evidence for very large effective diffusion lengths aided by Dy rich liquid flow through connected porosity. Approaches to controlling Dy transportation include decreasing the liquid phase transport capability of the powder pack by increasing the melting point of the Dy source and the decreasing amount of RE rich liquid in the powder packs. The solid-liquid reaction is studied in which melt spun Nd2.7Fe 14B1.4 ribbons are PVD coated with Dy-Fe eutectic composition and then thermally treated. The resulting microstructure from the reaction between Dy-Fe eutectic coating and Nd2.7Fe14 B1.4 ribbon is interpreted as support for a proposed dissolution/reprecipitation process between solid and liquid phases. The estimate the diffusion coefficient and the effective diffusion length of Dy sources in Nd2.7Fe14B1

  17. Effect of pretreating technologies on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens

    NASA Astrophysics Data System (ADS)

    Zhang, Pengjie; Xu, Guangqing; Liu, Jiaqin; Yi, Xiaofei; Wu, Yucheng; Chen, JingWu

    2016-02-01

    Zinc coated NdFeB specimens were prepared with different pretreating technologies, such as polishing, pickling (50 s), sandblasting and combined technology of sandblasting and pickling (5 s). Morphologies of the NdFeB substrates pretreated with different technologies were observed with a scanning electron microscope equipped with an energy dispersive spectrometer and an atomic force microscope. The tensile test was performed to measure the adhesive strength between Zn coating and NdFeB substrate. The self-corrosion behavior of the NdFeB specimen was characterized by potentiodynamic polarization curve. The anticorrosion properties of Zn coated NdFeB specimens were characterized by neutral salt spray tests. The pretreating technologies possess obvious impact on the adhesive strength and anticorrosion property of Zn coated NdFeB specimens. Combined pretreating technology of sandblasting and pickling (5 s) achieves the highest adhesive strength (25.56 MPa) and excellent anticorrosion property (average corrosion current density of 21 μA/cm2) in the four pretreating technologies. The impacting mechanisms of the pretreating technology on the adhesive strength and anticorrosion properties are deeply discussed.

  18. Crystallographic alignment in the recombination stage in d-HDDR process of Nd-Fe-B-Ga-Nb powders

    NASA Astrophysics Data System (ADS)

    Horikawa, Takashi; Matsuura, Masashi; Sugimoto, Satoshi; Yamazaki, Masao; Mishima, Chisato

    2016-05-01

    Nd-Fe-B-Ga-Nb magnetic powder was subjected to the dynamic hydrogen disproportionation desorption recombination treatment. For samples disproportionated at both 30 and 100 kPa of hydrogen pressure, the changes in the microstructure and grain orientation during recombination process were investigated. It was observed that even during the recombination process, the orientation relationship was maintained between α-Fe and NdH2+x grains formed after the disproportionation treatment at 30 kPa of hydrogen pressure, [110]α-Fe // [110]NdH2+x, (-110)α-Fe // (-220)NdH2+x. Additionally, the alignment of recombined Nd2Fe14BHy grains became clear after 30 min of DR treatment showing following orientation relationship: (001)Nd2Fe14BHy // (110)α-Fe and (110)NdH2+x. In contrast, such a relationship was not observed in the sample disproportionated at 100 kPa of hydrogen pressure. This difference in the degree of alignment was also confirmed by measuring the magnetic property of the respective samples.

  19. ECR plasma-assisted PVD deposition of α-Fe thin film on melt-spun Nd-Fe-B alloys

    NASA Astrophysics Data System (ADS)

    Fedorchenko, V. D.; Bovda, A. M.; Bovda, V. A.; Chen, C. H.; Chebotarev, V. V.; Garkusha, I. E.; Liu, S.; Medvedev, A. V.; Tereshin, V. I.

    2008-03-01

    The paper deals with plasma-assisted PVD of α-Fe thin film onto the melt-spun Nd-Fe-B-Co ribbons. The parameters of the plasma created by a planar rectangular ECR plasma source with a multipolar magnetic field and a double-slot antenna were as follows: electron density up to 1×1010 cm-3, electron temperature ˜22 eV, the current density of ion flow to grounded disk-substrate was equal to ˜0.5 mA/cm2 at the gas flow of 1 sccm, the microwave power was up to 300W. After degreasing and ultrasonic washing of Nd-Fe-B-Co ribbons, follow by ion etching, the deposition process was realized at a pulsed voltage bias of -1000 V with frequency 100 Hz, total current on the target 240 mA, current density 2.9 mA/cm2. The deposition rate of 0.0083 μm/min was achieved. The process continued for 2 hour. It was found that the magnetic melt-spun ribbons were homogeneously coated with the α-Fe film having a typical thickness of 1 μm.

  20. Influence of maglev force relaxation on the forces of bulk HTSC subjected to different lateral displacements above the NdFeB guideway

    NASA Astrophysics Data System (ADS)

    Qin, Yujie; Hou, Xiaojing

    2011-02-01

    This paper studied the influence of maglev force relaxation on the force (both levitation and guidance forces) of bulk high-temperature superconductor (HTSC) subjected to different lateral displacements above a NdFeB guideway. Firstly, the maglev forces relaxation property of bulk HTSC above the permanent-magnet guideway (PMG) was studied experimentally, then the levitation and guidance forces were measured by SCML-2 measurement system synchronously at different lateral displacements, some times later(after relaxation), the forces were measured again as the same way. Compared to the two measured results, it was found that the change of the levitation force was larger compared to the case without relaxation, while the change of the guidance force was smaller. In addition, the rate of change of levitation force and guidance force was different for different maximum lateral displacements. This work provided a scientific analysis for the practical application of the bulk HTS.

  1. The development of microstructure during hydrogenation-disproportionation-desorption-recombination treatment of sintered neodymium-iron-boron-type magnets

    NASA Astrophysics Data System (ADS)

    Sheridan, R. S.; Harris, I. R.; Walton, A.

    2016-03-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets.

  2. Recombination of the Nd 2Fe 14B phase after reactive milling under hydrogen of a Nd-Fe-B powder

    NASA Astrophysics Data System (ADS)

    Khélifati, G.; Le Breton, J. M.; Aymard, L.; Teillet, J.

    2000-07-01

    Mechanical milling under reactive hydrogen atmosphere of a Nd-Fe-B powder, followed by vacuum annealing up to 600°C, was achieved. Both as-milled and annealed powders were investigated by X-ray diffraction and Mössbauer spectrometry. During reactive milling, the Nd 2Fe 14B phase disproportionates into neodymium hydrides (NdH 2± x) poorly crystallized α-Fe and an amorphous Fe-B phase. Upon annealing, hydrogen desorbs from the neodymium hydride and this is followed by the recombination of the Nd 2Fe 14B phase. The recombination temperature was found to be 520°C. The recombination reaction is incomplete, likely due to oxygen contamination, as neodymium oxides, α-Fe and Nd 1.1Fe 4B 4 phases are detected in the powder annealed at 600°C.

  3. Utilizing the magnetic fraction of raw refuse with shredded automobile scrap in cupola gray iron

    SciTech Connect

    Spironello, V.R.; Mahan, W.M.

    1980-01-01

    The Bureau of Mines is involved in research directed toward the utilization of municipal solid waste. One of the primary objectives is the recycling of the magnetic fraction of municipal solid waste (raw refuse). This is consistent with one of the Bureau's goals, which is to minimize the requirements for mineral commodities by maximizing metals recovery from secondary domestic resources. In this investigation, cupola trials were made using combinations of refuse scrap with shredded automobile scrap under basic and acid slag practices. Furnace operating information and the behavior of alloying and tramp elements were obtained. The research showed that it is possible to utilize up to 60% refuse scrap in the cupola under basic practice and 30% under acid practice. Aluminum in refuse scrap, present in bimetallic cans, increased the recoveries of silicon and manganese charged to the cupola. Increased use of refuse scrap provided iron of lower sulfur. The alumina resulting from oxidation increased the slag volume. The aluminum and tin contents of the iron increased with increasing levels of refuse scrap in the charge. Lead was not a problem with respect to contamination of the iron. In basic practice, operation of the cupola was satisfactory since all slags were adequately fluid. In acid practice, operation became troublesome above the 45% level. Under both practices, the cupola iron melting rate decreased. Particulates in scrubber water and stack condensate samples contained lead, zinc, and tin, and the dust load increased. The tensile and transverse strengths of the iron produced under both practices are reported.

  4. {open_quotes}Exchange-spring{close_quotes} Nd-Fe-B alloys: Investigations into reversal mechanisms and their temperature dependence

    SciTech Connect

    Lewis, L.H.; Welch, D.O.; Panchanathan, V.

    1996-10-01

    In order to investigate factors affecting coercivity a series of two-phase Nd{sub 2}Fe{sub 14}B-based nanocomposite alloys with different excess iron concentrations were produced by melt-spinning methods. The constituent grain size was estimated by diffraction methods to be in the range of 150 {Angstrom} - 500 {Angstrom}, and room-temperature demagnetization curves verify that the alloys studied exhibit a modest remanence enhancement. Isothermal remanence magnetization (IRM) and dc-demagnetization (DCD) measurements performed at temperatures in the range 275 K {le} T {le} 350 K illustrate that the coercivity and irreversible magnetization develops in a bimodal, incoherent manner from a demagnetized state but upon demagnetization from a saturated state the system evinces collective, exchange-coupled behavior as illustrated by the reversible magnetization M{sub rev}. The temperature dependencies and values of the irreversible susceptibility X{sub irr} (DCD) suggest that a moderating phase with a magnetic anisotropy intermediate to the two constituent main phases may be present in the alloys.

  5. Preparation of Nd-Fe-B by nitrate-citrate auto-combustion followed by the reduction-diffusion process

    NASA Astrophysics Data System (ADS)

    Ma, Hao Xuan; Kim, Chang Woo; Kim, Dong Soo; Jeong, Ji Hun; Kim, In Ho; Kang, Young Soo

    2015-04-01

    The Nd2Fe14B alloy has been successfully synthesized by nitrate-citrate auto-combustion followed by the reduction and diffusion process with low energy consumption. H3BO3, Fe(NO3)3.9H2O, and Nd(NO3)3.6H2O were used as precursors and citric acid was used as the chelating ligand of metal ions. Ammonia water was used to adjust pH to 7. CaH2 was used as a reducing agent for the reduction and diffusion process. NdFeO3 and Fe2O3 were produced during auto-combustion of gel. The combustion process of the gel was investigated by TGA/DTA curve measurements. The phase compositions were studied by XRD measurements. The differences of the overall morphology and magnetic properties were measured by SEM, TEM and vibrating sample magnetometry (VSM) at 300 K. The comparison of the magnetic properties of the reduced samples between the pellet type and the random powder type was done with VSM and it showed better magnetic properties of the pellet type Nd2Fe14B. Making a compact pellet type sample for reduction is more efficient for solid reduction and phase transition for higher coercivity.The Nd2Fe14B alloy has been successfully synthesized by nitrate-citrate auto-combustion followed by the reduction and diffusion process with low energy consumption. H3BO3, Fe(NO3)3.9H2O, and Nd(NO3)3.6H2O were used as precursors and citric acid was used as the chelating ligand of metal ions. Ammonia water was used to adjust pH to 7. CaH2 was used as a reducing agent for the reduction and diffusion process. NdFeO3 and Fe2O3 were produced during auto-combustion of gel. The combustion process of the gel was investigated by TGA/DTA curve measurements. The phase compositions were studied by XRD measurements. The differences of the overall morphology and magnetic properties were measured by SEM, TEM and vibrating sample magnetometry (VSM) at 300 K. The comparison of the magnetic properties of the reduced samples between the pellet type and the random powder type was done with VSM and it showed better

  6. Nd-Fe permanent magnets: Their present and future applications

    NASA Astrophysics Data System (ADS)

    Mitchell, I. V.

    The scientific, technical, industrial, and economic implications of the magnet alloy Nd2Fe14B are discussed. The availability and economics of raw materials for Nd-metal production; methods for preparing Nd metal; the production and use of ferro-boron supplies; and the worldwide growth prospects for Nd-Fe permanent magnet materials are consiered. The processing and physical metallurgy of Nd-Fe-B; the effect of solidification rate on the properties of Nd-Fe-B alloys; and the effect of ageing at 600 C on the microhardness and intrinsic coercivity of a Nd-Fe-B alloy are examined. A comparison of the properties and applicability of Nd-Fe-B and Sm-Co permanent magnets is presented. The crystal chemistry and magnetic properties of the R2Fe14B family of compounds; crystal-field-induced magnetic anisotropy in permanent magnet materials; the use of singular point detection for anisotropy measurement of Nd-Fe-B compounds; the physical properties of (Nd,Y)-Fe-B alloys; structural and magnetic properties of Fe14B hybrids; and the use of Mossbauer spectroscopy to analyze R2Fe14BHx materials are studied. Applications of permanent magnets, such as motors and generators, and the patent situation for the permanent magnet material Nd-Fe-B are described.

  7. Scanning Electron Microscope-Cathodoluminescence Analysis of Rare-Earth Elements in Magnets.

    PubMed

    Imashuku, Susumu; Wagatsuma, Kazuaki; Kawai, Jun

    2016-02-01

    Scanning electron microscope-cathodoluminescence (SEM-CL) analysis was performed for neodymium-iron-boron (NdFeB) and samarium-cobalt (Sm-Co) magnets to analyze the rare-earth elements present in the magnets. We examined the advantages of SEM-CL analysis over conventional analytical methods such as SEM-energy-dispersive X-ray (EDX) spectroscopy and SEM-wavelength-dispersive X-ray (WDX) spectroscopy for elemental analysis of rare-earth elements in NdFeB magnets. Luminescence spectra of chloride compounds of elements in the magnets were measured by the SEM-CL method. Chloride compounds were obtained by the dropwise addition of hydrochloric acid on the magnets followed by drying in vacuum. Neodymium, praseodymium, terbium, and dysprosium were separately detected in the NdFeB magnets, and samarium was detected in the Sm-Co magnet by the SEM-CL method. In contrast, it was difficult to distinguish terbium and dysprosium in the NdFeB magnet with a dysprosium concentration of 1.05 wt% by conventional SEM-EDX analysis. Terbium with a concentration of 0.02 wt% in an NdFeB magnet was detected by SEM-CL analysis, but not by conventional SEM-WDX analysis. SEM-CL analysis is advantageous over conventional SEM-EDX and SEM-WDX analyses for detecting trace rare-earth elements in NdFeB magnets, particularly dysprosium and terbium. PMID:26739864

  8. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOEpatents

    Ellis, T.W.; Schmidt, F.A.

    1995-08-01

    A method is described for treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation. 2 figs.

  9. Recycling of rare earth metals from rare earth-transition metal alloy scrap by liquid metal extraction

    DOEpatents

    Ellis, Timothy W.; Schmidt, Frederick A.

    1995-08-01

    Method of treating rare earth metal-bearing scrap, waste or other material (e.g. Nd--Fe--B or Dy--Tb--Fe scrap) to recover the rare earth metal comprising melting the rare earth metal-bearing material, melting a Group IIA metal extractant, such as Mg, Ca, or Ba, in which the rare earth is soluble in the molten state, and contacting the melted material and melted extractant at a temperature and for a time effective to extract the rare earth from the melted material into the melted extractant. The rare earth metal is separated from the extractant metal by vacuum sublimation or distillation.

  10. SCRAP STEEL AND FOUNDRY SCRAP IRON, USED AS THE PRIMARY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    SCRAP STEEL AND FOUNDRY SCRAP IRON, USED AS THE PRIMARY METAL SOURCES, ARE STORED IN THESE BINS AND LIFTED TO SCALES BY AN ELECTRIC MAGNET. - Southern Ductile Casting Company, Melting, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  11. Structure and magnetic properties of hot deformed Nd2Fe14B magnets doped with DyHx nanoparticles

    NASA Astrophysics Data System (ADS)

    Wang, C. G.; Yue, M.; Zhang, D. T.; Liu, W. Q.; Zhang, J. X.

    2016-04-01

    Commercial NdFeB powders mixed with DyHx nanoparticles are hot pressed and hot deformed into anisotropic magnets by Spark Plasma Sintering (SPS). The hot deformed magnet exhibits strong c-axis crystallographic texture. The coercivity of the magnet doped with 1.0 wt% DyHx is increased by 66.7%, compared with the magnet without DyHx, while the remanence decreases only by 3%. TEM observation shows that there exists a continuous (Nd,Dy)2Fe14B layer between Nd-rich phase and NdFeB main phase.

  12. Cryogenic Permanent Magnet Undulators

    SciTech Connect

    Chavanne, J.; Lebec, G.; Penel, C.; Revol, F.; Kitegi, C.

    2010-06-23

    For an in-vacuum undulator operated at small gaps the permanent magnet material needs to be highly resistant to possible electron beam exposure. At room temperature, one generally uses Sm{sub 2}Co{sub 17} or high coercivity NdFeB magnets at the expense of a limited field performance. In a cryogenic permanent magnet undulator (CPMU), at a temperature of around 150 K, any NdFeB grade reveals a coercivity large enough to be radiation resistant. In particular, very high remanence NdFeB material can be used to build undulators with enhanced field and X-ray brilliance at high photon energy provided that the pre-baking of the undulator above 100 deg. C can be eliminated. The ESRF has developed a full scale 2 m long CPMU with a period of 18 mm. This prototype has been in operation on the ID6 test beamline since January 2008. A significant effort was put into the characterization of NdFeB material at low temperature, the development of dedicated magnetic measurement systems and cooling methods. The measured heat budget with beam is found to be larger than expected without compromising the smooth operation of the device. Leading on from this first experience, new CPMUs are currently being considered for the upgrade of the ESRF.

  13. Dysprosium-free melt-spun permanent magnets.

    PubMed

    Brown, D N; Wu, Z; He, F; Miller, D J; Herchenroeder, J W

    2014-02-12

    Melt-spun NdFeB powders can be formed into a number of different types of permanent magnet for a variety of applications in electronics, automotive and clean technology industries. The melt-spinning process produces flake powder with a fine uniform array of nanoscale Nd2Fe14B grains. These powders can be net-shape formed into isotropic polymer-bonded magnets or hot formed into fully dense magnets. This paper discusses the influence of heavy rare earth elements and microstructure on the magnetic performance, thermal stability and material cost of NdFeB magnets. Evidence indicates that melt-spun nanocrystalline NdFeB magnets are less dependent on heavy rare earth elements for high-temperature performance than the alternative coarser-grained sintered NdFeB magnets. In particular, hot-pressed melt-spun magnets are an attractive low-cost solution for applications that require thermal stability up to 175-200 °C. PMID:24468854

  14. High performance bonded neo magnets using high density compaction

    NASA Astrophysics Data System (ADS)

    Herchenroeder, J.; Miller, D.; Sheth, N. K.; Foo, M. C.; Nagarathnam, K.

    2011-04-01

    This paper presents a manufacturing method called Combustion Driven Compaction (CDC) for the manufacture of isotropic bonded NdFeB magnets (bonded Neo). Magnets produced by the CDC method have density up to 6.5 g/cm3 which is 7-10% higher compared to commercially available bonded Neo magnets of the same shape. The performance of an actual seat motor with a representative CDC ring magnet is presented and compared with the seat motor performance with both commercial isotropic bonded Neo and anisotropic NdFeB rings of the same geometry. The comparisons are made at both room and elevated temperatures. The airgap flux for the magnet produced by the proposed method is 6% more compared to the commercial isotropic bonded Neo magnet. After exposure to high temperature due to the superior thermal aging stability of isotropic NdFeB powders the motor performance with this material is comparable to the motor performance with an anisotropic NdFeB magnet.

  15. Magnetic property and microstructure of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR powders

    SciTech Connect

    Li, WF; Hu, XC; Cui, BZ; Yang, JB; Han, JZ; Hadjipanayis, GC

    2013-08-01

    In this work we report the microstructure and magnetic property of single crystalline Nd2Fe14B ultrafine particles ball milled from HDDR Nd-Fe-B alloys. The average size of the particles is 283 nm, and TEM observation reveals that these particles are single crystalline. The coercivity of these particles is 6.0 kOe, which is much higher than that of the particles ball milled from sintered and hot pressed Nd-Fe-B magnets. Micromagnetic analysis shows that the coercivity degradation is caused by surface damage during ball milling. (C) 2013 Elsevier B.V. All rights reserved.

  16. Permanent magnet design methodology

    NASA Technical Reports Server (NTRS)

    Leupold, Herbert A.

    1991-01-01

    Design techniques developed for the exploitation of high energy magnetically rigid materials such as Sm-Co and Nd-Fe-B have resulted in a revolution in kind rather than in degree in the design of a variety of electron guidance structures for ballistic and aerospace applications. Salient examples are listed. Several prototype models were developed. These structures are discussed in some detail: permanent magnet solenoids, transverse field sources, periodic structures, and very high field structures.

  17. Scrap tires

    SciTech Connect

    Not Available

    1988-12-01

    Scrap tires, one small part of the country's massive solid waste problem, are causing a disproportional headache. A city the size of Newark, N.J., for example, can pay up to $700,000 a year just to bury its waste tires, assuming it can find landfills to accept them. Many landfills no longer do, and in some areas, it is actually illegal. So stockpiles of scrap tires mount up and illegal dumping runs rampant. Scrap tires represent less than 1 percent of the nation's total solid waste. While we generate approximately a ton of solid waste per year per person, or 250,000,000 tons, we generate only one 20-pound tire per person, or 2,500,000 tons. Despite this small percentage, these tires present a special disposal/reuse challenge because of their size, shape, and physicochemical nature. Classified as a special waste, they are not generally collected with household waste by municipal authorities. Notwithstanding the unique disposal/reuse challenges of scrap tires, it must be stressed that a tire is essentially a petrochemical product than can be reused, can be a source of recoverable petrochemicals, or can be used as a fuel with a higher Btu value than coal. Thus what appears as a waste disposal challenge is also a resource recovery opportunity. Unfortunately, at present, only 30 percent of the country's scrap tires are being reclaimed or recycled. In terms of options, there are three viable areas in which to approach the waste tire problem: whole tire applications; physically processed tire applications; and physicochemical processes.

  18. The physical properties and behavior of magnets used in the treatment of anterior open bite.

    PubMed

    Noar, J H; Shell, N; Hunt, N P

    1996-04-01

    This investigation examined the magnetic flux and repulsive force of neodymium-iron-boron (Nd-Fe-B) magnets used in repulsion in the treatment of anterior open bite. Three different grades of magnets each of five different dimensions were used. Magnetic flux was measured by a Hall probe and the repulsive force by an Instron mechanical testing machine. Results showed that the different grades of magnet displayed similar magnetic flux with a relationship between thickness and flux. There was a significant difference between the flux measured at the end as opposed to the center of the magnet. The force between two magnets and the flux above each magnet was directly related. Using magnets in groups did not produce higher forces than using single magnets of an equivalent size. It was concluded that Nd-Fe-B magnets can be used to give predictable repulsive forces in the mouth. PMID:8638586

  19. Current status and recent topics of rare-earth permanent magnets

    NASA Astrophysics Data System (ADS)

    Sugimoto, S.

    2011-02-01

    After the development of Nd-Fe-B magnets, rare-earth magnets are now essential components in many fields of technology, because of their ability to provide a strong magnetic flux. There are two, well-established techniques for the manufacture of rare earth magnets: powder metallurgy is used to obtain high-performance, anisotropic, fully dense magnet bodies; and the melt-spinning or HDDR (hydrogenation, disproportionation, desorption and recombination) process is widely used to produce magnet powders for bonded magnets. In the industry of sintered Nd-Fe-B magnets, the total amount of production has increased and their dominant application has been changed to motors. In particular, their use for motors in hybrid cars is one of the most attractive applications. Bonded magnets have also been used for small motors, and the studies of nanocomposite and Sm-Fe-N magnets have become widespread. This paper reviews the current status and future trend in the research of permanent magnets.

  20. Measurement of the Magnet Blocks for SSRF Insertion Devices

    SciTech Connect

    He Yongzhou; Zhang Jidong; Zhou Qiaogen; Qian Zhenmei; Li Yang

    2010-06-23

    Two in-vacuum undulators IVU25s and one elliptically polarized undulator EPU100 have been developed for SSRF. Two IVU25s with the same hybrid design contain about 640 Sm{sub 2}Co{sub 17} magnet blocks and the dimension of blocks is 65 Wx25 Hx9 D. The EPU100 of the APPLE-II type contains about 690 NdFeB magnet blocks with the dimension of 35 Wx35 Hx25 D. This paper describes the magnetic measurements of these magnet blocks with the Helmholtz coil measurement system for IVU25 magnet blocks and the Hall probe measurement system for EPU100 magnet blocks. The measured maximum magnetic moment deviation and the maximum angle deviation are less than {+-}1.0% and 1.1 deg. respectively both for Sm{sub 2}Co{sub 17} blocks and NdFeB blocks and satisfy the specifications of undulators.

  1. Method for forming permanent magnets with different polarities for use in microelectromechanical devices

    DOEpatents

    Roesler, Alexander W.; Christenson, Todd R.

    2007-04-24

    Methods are provided for forming a plurality of permanent magnets with two different north-south magnetic pole alignments for use in microelectromechanical (MEM) devices. These methods are based on initially magnetizing the permanent magnets all in the same direction, and then utilizing a combination of heating and a magnetic field to switch the polarity of a portion of the permanent magnets while not switching the remaining permanent magnets. The permanent magnets, in some instances, can all have the same rare-earth composition (e.g. NdFeB) or can be formed of two different rare-earth materials (e.g. NdFeB and SmCo). The methods can be used to form a plurality of permanent magnets side-by-side on or within a substrate with an alternating polarity, or to form a two-dimensional array of permanent magnets in which the polarity of every other row of the array is alternated.

  2. Electromagnetic braking revisited with a magnetic point dipole model

    NASA Astrophysics Data System (ADS)

    Land, Sara; McGuire, Patrick; Bumb, Nikhil; Mann, Brian P.; Yellen, Benjamin B.

    2016-04-01

    A theoretical model is developed to predict the trajectory of magnetized spheres falling through a copper pipe. The derive magnetic point dipole model agrees well with the experimental trajectories for NdFeB spherical magnets of varying diameter, which are embedded inside 3D printed shells with fixed outer dimensions. This demonstration of electrodynamic phenomena and Lenz's law serves as a good laboratory exercise for physics, electromagnetics, and dynamics classes at the undergraduate level.

  3. Recovery of nonferrous metals from scrap automobiles by magnetic fluid levitation.

    NASA Technical Reports Server (NTRS)

    Mir, L.; Simard, C.; Grana, D.

    1973-01-01

    Ferrofluids are colloidal dispersions of subdomain magnetic solids in carrier liquids. In the presence of a non-homogeneous magnetic field, ferrofluids exert a pressure on immersed nonmagnetic objects in the opposite sense of the field gradient. This pressure force can, when opposite to gravity, levitate objects of higher density than the ferrofluid. This levitation technique can be used to separate solids according to density. Its application to the separation of nonferrous metals from shredded automobiles has been demonstrated on a prototype of a full-scale separator. Its use to recover nonferrous metals from municipal solid wastes also seems practical.

  4. Magnetizing of permanent magnets using HTS bulk magnets

    NASA Astrophysics Data System (ADS)

    Oka, Tetsuo; Muraya, Tomoki; Kawasaki, Nobutaka; Fukui, Satoshi; Ogawa, Jun; Sato, Takao; Terasawa, Toshihisa

    2012-01-01

    A demagnetized Nd-Fe-B permanent magnet was scanned just above the magnetic pole which contains the HTS bulk magnet generating a magnetic field of 3.27 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. We examined the magnetic field distributions when the magnetic poles were scanned twice to activate the magnet plate inversely with various overlap distances between the tracks of the bulk magnet. The magnetic field of the "rewritten" magnet reached the values of the magnetically saturated region of the material, showing steep gradients at the border of each magnetic pole. As a replacement for conventional pulse field magnetizing methods, this technique is proposed to expand the degree of freedom in the design of electromagnetic devices, and is proposed as a novel practical method for magnetizing rare-earth magnets, which have excellent magnetic performance and require intense fields of more than 3 T to be activated.

  5. Method of making permanent magnets

    DOEpatents

    McCallum, R.W.; Dennis, K.W.; Lograsso, B.K.; Anderson, I.E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles. Wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties. 13 figures.

  6. Method of making permanent magnets

    DOEpatents

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-09-07

    A method for making an isotropic permanent magnet comprises atomizing a melt of a rare earth-transition metal alloy (e.g., an Nd--Fe--B alloy enriched in Nd and B) under conditions to produce protectively coated, rapidly solidified, generally spherical alloy particles wherein a majority of the particles are produced/size classified within a given size fraction (e.g., 5 to 40 microns diameter) exhibiting optimum as-atomized magnetic properties and subjecting the particles to concurrent elevated temperature and elevated isotropic pressure for a time effective to yield a densified, magnetically isotropic magnet compact having enhanced magnetic properties and mechanical properties.

  7. Phase transformations in shock compacted magnetic materials

    NASA Astrophysics Data System (ADS)

    Wehrenberg, Christopher

    Shock compaction experiments were performed on soft magnetic phases Fe 4N and Fe16N2, and hard magnetic phases Nd 2Fe14B and Sm2Fe17N3 in order to determine their thermo-mechanical stability during shock loading and explore the possibility of fabricating a textured nanocomposite magnet. Gas gun experiments performed on powders pressed in a three capsule fixture showed phase transformations occurring in Fe4N, Fe16N 2, and Nd2Fe14B, while Sm2Fe17 N3 was observed to be relatively stable. Shock compaction of FCC Fe4N resulted in a partial transformation to HCP Fe3N, consistent with previous reports of the transition occurring at a static pressure of ~3 GPa. Shock compaction of Fe16N 2 produced decomposition products α-Fe, Fe4N, and FeN due to a combination of thermal effects associated with dynamic void collapse and plastic deformation. Decomposition of Nd-Fe-B, producing α-Fe and amorphous Nd-Fe-B, was observed in several shock consolidated samples and is attributed to deformation associated with shock compaction, similar to decomposition reported in ball milled Nd-Fe-B. No decomposition was observed in shock compacted samples of Sm-Fe-N, which is consistent with literature reports showing decomposition occurring only in samples compacted at a pressure above ~15 GPa. Nd-Fe-B and Sm-Fe-N were shown to accommodate deformation primarily by grain size reduction, especially in large grained materials. Hard/Soft composite magnetic materials were formed by mixing single crystal particles of Nd-Fe-B with iron nanoparticles, and the alignment-by-magnetic-field technique was able to introduce significant texture into green compacts of this mixture. While problems with decomposition of the Nd2Fe14B phase prevented fabricating bulk magnets from the aligned green compacts, retention of the nanoscale morphology of the α-Fe particles and the high alignment of the green compacts shows promise for future development of textured nanocomposite magnets through shock compaction.

  8. Preparation and characterization of polymeric composite permanent magnet Nd2Fe14B

    NASA Astrophysics Data System (ADS)

    Muljadi, Sardjono, Priyo; Suprapedi

    2016-03-01

    Preparation of polymeric composite magnets using isotropic NdFeB powder and polymeric materials (epoxy resin and latex rubber) have been investigated in this work. Isotropic powder NdFeB was crushed mechanically by hand mortar and sieved until passing 400 mesh. Epoxy Resin / latex rubber with the isotropic powder NdFeB were manually mixed for 20 minutes to achieve a good (homogeneous) mixture. Amount of polymeric materials were 5, 10, 15, and 20 % wt. from the mass of magnetic powder NdFeB. The mixtures were moulded in cylindrical die with a diameter of 10 mm by cold pressing under a force of three tons, then all samples were cured at temperature 100oC for two hours by using drying oven. The cured samples were measured bulk density by archimedes method, and all samples were magnetized by impulse magnetizer. The surface magnetic field strength (FS) was measure by Gaussmeter, other magnetic properties (remanence Br, coercivity Hc and energy product BHmax) were measured by permeagraph. The measured properties for all samples are as follows : the optimum value of bulk density are 5.21 g/cm3 for samples with 5 % wt. epoxy resin and 5.03 g/cm3 for samples with 10 % wt. latex rubber. The sample with 5 % wt. epoxy resin has FS=2400 Gauss, Br=0.558 T, Hc=6.77 kOe, and BHmax=7.28 MGOe; also the sample with 10 % wt. latex rubber has FS=1750 Gauss, Br=0.402 T, Hc=5.14 kOe, and BHmax=4.38 MGOe.

  9. Dezincing galvanized scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Braun, C.

    1998-07-01

    A caustic leach dezincing process is being developed for upgrading galvanized stamping plant scrap into clean scrap with recovery of the zinc. With further development the technology could also process galvanized scrap from obsolete automobiles. This paper will review: (1) the status of recent pilot plant operations in East Chicago, Indiana and plans for a commercial demonstration facility with a dezincing capacity of up to 250,000 tonnes/year, (2) the economics of caustic dezincing, and (3) benefits of decreased cost of environmental compliance, raw material savings, and improved operations with use of dezinced scrap.

  10. Corrosion Protection of Nd-Fe Magnets via Phophatization, Silanization and Electrostatic Spraying with Organic Resin Composite Coatings

    NASA Astrophysics Data System (ADS)

    Ding, Xia; Li, Jingjie; Li, Musen; Ge, Shengsong; Wang, Xiuchun; Ding, Kaihong; Cui, Shengli; Sun, Yongcong

    2014-09-01

    Nd-Fe-B permanent magnets possess excellent properties. However, they are highly sensitive to the attack of corrosive environment. The aim of this work is to improve the corrosion resistance of the magnets by phosphatization, silanization, and electrostatic spraying with organic resin composite coatings. Field emission scanning electron microscope (FE-SEM) and energy dispersive spectrometer (EDS) tests showed that uniform phosphate conversion coatings and spray layers were formed on the surface of the Nd-Fe-B magnets. Neutral salt spray tests exhibited that, after treated by either phosphating, silanization or electrostatic spraying, the protectiveness of Nd-Fe-B alloys was apparently increased. And corrosion performance of magnets treated with silane only was slightly inferior to those of phosphatized ones. However, significant improvement in corrosion protection was achieved after two-step treatments, i.e. by top-coating spray layer with phosphate or silane films underneath. Grid test indicated that the phosphate and silane coating were strongly attached to the substrate while silane film was slightly weaker than the phosphate-treated ones. Magnetic property analysis revealed phosphatization, silanization, and electrostatic spraying caused decrease in magnetism, but silanization had the relatively smaller effect.

  11. Design and optimization of arrays of neodymium iron boron-based magnets for magnetic tweezers applications.

    PubMed

    Zacchia, Nicholas A; Valentine, Megan T

    2015-05-01

    We present the design methodology for arrays of neodymium iron boron (NdFeB)-based magnets for use in magnetic tweezers devices. Using finite element analysis (FEA), we optimized the geometry of the NdFeB magnet as well as the geometry of iron yokes designed to focus the magnetic fields toward the sample plane. Together, the magnets and yokes form a magnetic array which is the basis of the magnetic tweezers device. By systematically varying 15 distinct shape parameters, we determined those features that maximize the magnitude of the magnetic field gradient as well as the length scale over which the magnetic force operates. Additionally, we demonstrated that magnetic saturation of the yoke material leads to intrinsic limitations in any geometric design. Using this approach, we generated a compact and light-weight magnetic tweezers device that produces a high field gradient at the image plane in order to apply large forces to magnetic beads. We then fabricated the optimized yoke and validated the FEA by experimentally mapping the magnetic field of the device. The optimization data and iterative FEA approach outlined here will enable the streamlined design and construction of specialized instrumentation for force-sensitive microscopy. PMID:26026529

  12. Design and optimization of arrays of neodymium iron boron-based magnets for magnetic tweezers applications

    SciTech Connect

    Zacchia, Nicholas A.; Valentine, Megan T.

    2015-05-15

    We present the design methodology for arrays of neodymium iron boron (NdFeB)-based magnets for use in magnetic tweezers devices. Using finite element analysis (FEA), we optimized the geometry of the NdFeB magnet as well as the geometry of iron yokes designed to focus the magnetic fields toward the sample plane. Together, the magnets and yokes form a magnetic array which is the basis of the magnetic tweezers device. By systematically varying 15 distinct shape parameters, we determined those features that maximize the magnitude of the magnetic field gradient as well as the length scale over which the magnetic force operates. Additionally, we demonstrated that magnetic saturation of the yoke material leads to intrinsic limitations in any geometric design. Using this approach, we generated a compact and light-weight magnetic tweezers device that produces a high field gradient at the image plane in order to apply large forces to magnetic beads. We then fabricated the optimized yoke and validated the FEA by experimentally mapping the magnetic field of the device. The optimization data and iterative FEA approach outlined here will enable the streamlined design and construction of specialized instrumentation for force-sensitive microscopy.

  13. Permanent magnet microstructures using dry-pressed magnetic powders

    NASA Astrophysics Data System (ADS)

    Oniku, Ololade D.; Bowers, Benjamin J.; Shetye, Sheetal B.; Wang, Naigang; Arnold, David P.

    2013-07-01

    This paper presents microfabrication methods and performance analysis of bonded powder permanent magnets targeting dimensions ranging from 10 µm to greater than 1 mm. For the structural definition and pattern transfer, a doctor blade technique is used to dry press magnetic powders into pre-etched cavities in a silicon substrate. The powders are secured in the cavities by one of the three methods: capping with a polyimide layer, thermal reflow of intermixed wax-binder particles, or conformal coating with a vapor-deposited parylene-C film. A systematic study of micromagnets fabricated using these methods is conducted using three different types of magnetic powders: 50 µm Nd-Fe-B, 5 µm Nd-Fe-B and 1 µm barium ferrite powder. The isotropic magnets are shown to exhibit intrinsic coercivities (Hci) as high as 720 kA m-1, remanences (Br) up to 0.5 T and maximum energy products (BHmax) up to 30 kJ m-3, depending on the magnetic powder used. Process compatibility experiments demonstrate the potential for the magnets to withstand typical microfabrication chemical exposure and thermal cycles, thereby facilitating their integration into more complex process flows. The remanences are also characterized at elevated temperatures to determine thermal sensitivities and maximum operating temperature ranges.

  14. Self-assembled magnetic filter for highly efficient immunomagnetic separation.

    PubMed

    Issadore, David; Shao, Huilin; Chung, Jaehoon; Newton, Andita; Pittet, Mikael; Weissleder, Ralph; Lee, Hakho

    2011-01-01

    We have developed a compact and inexpensive microfluidic chip, the self-assembled magnetic filter, to efficiently remove magnetically tagged cells from suspension. The self-assembled magnetic filter consists of a microfluidic channel built directly above a self-assembled NdFeB magnet. Micrometre-sized grains of NdFeB assemble to form alternating magnetic dipoles, creating a magnetic field with a very strong magnitude B (from the material) and field gradient ▽B (from the configuration) in the microfluidic channel. The magnetic force imparted on magnetic beads is measured to be comparable to state-of-the-art microfabricated magnets, allowing for efficient separations to be performed in a compact, simple device. The efficiency of the magnetic filter is characterized by sorting non-magnetic (polystyrene) beads from magnetic beads (iron oxide). The filter enriches the population of non-magnetic beads to magnetic beads by a factor of >10(5) with a recovery rate of 90% at 1 mL h(-1). The utility of the magnetic filter is demonstrated with a microfluidic device that sorts tumor cells from leukocytes using negative immunomagnetic selection, and concentrates the tumor cells on an integrated membrane filter for optical detection. PMID:20949198

  15. Improving scrap tire processing

    SciTech Connect

    Astafan, C.G.

    1997-01-01

    The market for tire-derived materials is growing rapidly, with the largest market being tire-derived fuels. There is therefore a growing demand for higher quality products. This paper describes the processing and removal of steel from scrap tires.

  16. De Magnete et Meteorite: Cosmically Motivated Materials

    SciTech Connect

    Lewis, LH; Pinkerton, FE; Bordeaux, N; Mubarok, A; Poirier, E; Goldstein, JI; Skomski, R; Barmak, K

    2014-01-01

    Meteorites, likely the oldest source of magnetic material known to mankind, are attracting renewed interest in the science and engineering community. Worldwide focus is on tetrataenite, a uniaxial ferromagnetic compound with the tetragonal L1(0) crystal structure comprised of nominally equiatomic Fe-Ni that is found naturally in meteorites subjected to extraordinarily slow cooling rates, as low as 0.3 K per million years. Here, the favorable permanent magnetic properties of bulk tetrataenite derived from the meteorite NWA 6259 are quantified. The measured magnetization approaches that of Nd-Fe-B (1.42 T) and is coupled with substantial anisotropy (1.0-1.3 MJ/m(3)) that implies the prospect for realization of technologically useful coercivity. A highly robust temperature dependence of the technical magnetic properties at an elevated temperature (20-200 degrees C) is confirmed, with a measured temperature coefficient of coercivity of -0.005%/ K, over one hundred times smaller than that of Nd-Fe-B in the same temperature range. These results quantify the extrinsic magnetic behavior of chemically ordered tetrataenite and are technologically and industrially significant in the current context of global supply chain limitations of rare-earth metals required for present-day high-performance permanent magnets that enable operation of a myriad of advanced devices and machines.

  17. Bonded permanent magnets: Current status and future opportunities (invited)

    NASA Astrophysics Data System (ADS)

    Ormerod, John; Constantinides, Steve

    1997-04-01

    Permanent magnets play a vital role in modern society as a component in a wide range of devices utilized by many industries and consumers. In 1995, the world production of permanent magnets was estimated to be valued at 3.6 billion and growing at an annual rate of 12%. Bonded permanent magnets are the fastest growing segment of this market. Bonded magnet technology enables a wide variety of magnetic powders to be combined with several polymer and binder systems to produce magnetic components utilizing several processing options. In this article, we review the development of bonded magnet technology. The major classes of magnetic powders, binder systems, and processing technologies are described. Recent developments in magnetic material grades, e.g., anisotropic NdFeB, rare earth lean NdFeB, SmFe(N,C) are outlined. The current status of processing and binder options aimed at increasing the upper application temperature limit of these materials is highlighted. Finally, the improvements and future opportunities for bonded magnets are discussed.

  18. Magnetically driven solid sample preparation for centrifugal microfluidic devices.

    PubMed

    Duford, David A; Peng, Dan D; Salin, Eric D

    2009-06-01

    A prototype for solid sample preparation on centrifugal microfluidic devices has been designed and characterized. The system uses NdFeB magnets in both the centrifugal device and a fixed base. As the centrifugal device rotates, the magnets move and spin in their chambers creating a pulverizing mechanical motion. This technique was successfully applied to the dissolution of potassium ferricyanide (K(3)[Fe(CN)(6)]), a hard colored crystal. A 0.10 g sample was completely dissolved in 3 s in 1.0 mL of water while rotating at 1000 rpm. This is a 300-fold improvement over static dissolution. PMID:19422186

  19. Tests of planar permanent magnet multipole focusing elements

    SciTech Connect

    Cobb, J.; Tatchyn, R.

    1993-08-01

    In recent work, planar configurations of permanent magnets were proposed as substitutes for conventional current-driven iron quadrupoles in applications limited by small aperture sizes and featuring small beam occupation diameters. Important examples include the configuring of focusing lattices in small-gap insertion devices, and the implementation of compact mini-beta sections on linear or circular machines. In subsequent analysis, this approach was extended to sextupoles and higher-order multipoles. In this paper we report on initial measurements conducted at the Stanford Linear Accelerator Center on recently fabricated planar permanent magnet quadrupoles and sextupoles configured out of SmCo and NdFe/B.

  20. Effect of guideway discontinuities on magnetic levitation and drag forces

    SciTech Connect

    Rossing, T.D.; Korte, R.; Hull, J.R. )

    1991-11-15

    Transients in the lift and drag forces on a NdFeB permanent magnet were observed as the magnet passed over various discontinuities in a rotating aluminum disk at velocities of 4 to 25 m/s. For full cuts in the disk, the amplitude of the lift and drag transients and the wave form of the drag transient depend on the width, and the amplitudes are much larger than for partial cuts. The use of a backing plate to join two cut segments is ineffective.

  1. Study on magnetic mirror array image intensifier to work at room temperature.

    PubMed

    Tang, Yuanhe; Yu, Yang; Gao, HaiYang; Liu, Shulin; Wang, Xiaolin

    2015-09-10

    In order to improve the detection capability of the current low-light-level (LLL) imaging systems at room temperature, a new device, a magnetic mirror array image intensifier (MMAII), is proposed in this paper. A magnetic mirror array device (MMAD) is coupled into an image intensifier which sits between the photocathode and the microchannel plate (MCP). The trace photoelectrons, one after another, are first sufficiently accumulated by the MMAD over a long time at room temperature, and then they are released and enter the MCP for further gain. These two steps are used to improve the detection capability at the LLL imaging system at room temperature. After the two-dimensional magnetic field distribution of the magnetic mirror array (MMA) is calculated, the MMA is designed and optimized with a rubidium Nd-Fe-B permanent magnet. Three groups of ideal parameters for the Nd-Fe-B permanent magnet MMAD, with a magnetic mirror ratio of 1.69, for all of them have been obtained. According to the research results on the noise of the escape cone of the MMAII, the angle between the incident direction and the axis is greater than 57°, so the trace electrons must be constrained by the magnetic mirror. We made 54 MMAs from Nd-Fe-B permanent magnets and packaged them in a container. Then the system was evacuated to 10-3  Pa at room temperature. It was found by experiment that the trace electrons could be actually constrained by the MMAD. The MMAII can be applied to images for static LLL objects. PMID:26368978

  2. Scrap tire recycling

    SciTech Connect

    Lula, J.W.; Bohnert, G.W.

    1997-03-01

    As the automobile tire technology has grown and met the need for safer and more durable tires, stronger reinforcement and more chemically resistant rubber compounds have made recycling tires more difficult. In an effort to resolve this problem, techniques and equipment were developed to grind tires into small pieces, and new markets were sought to utilize the crumb rubber product streams from ground tires. Industrial combustion processes were modified to accept scrap tires as fuel. These efforts have been beneficial, steadily increasing the percentage of scrap tires recycled to about 10% in 1985, and reaching 72% in 1995. By the end of 1997, fully 100% of tires generated in the U.S. are expected to be recycled.

  3. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  4. Contaminated nickel scrap processing

    SciTech Connect

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

    1994-12-01

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include {sup 234}Th, {sup 234}Pa, {sup 137}Cs, {sup 239}Pu (trace), {sup 60}Co, U, {sup 99}Tc, and {sup 237}Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs.

  5. Issues in recycling galvanized scrap

    SciTech Connect

    Koros, P.J.; Hellickson, D.A.; Dudek, F.J.

    1995-02-10

    The quality of the steel used for most galvanizing (and tinplate) applications makes scrap derived from their production and use a premier solid charge material for steelmaking. In 1989 the AISI created a Task Force to define the issues and to recommend technologically and economically sound approaches to assure continued, unhindered recyclability of the growing volume of galvanized scrap. The AISI program addressed the treatment of full-sized industrial bales of scrap. The current, on-going MRI (US)--Argonne National Laboratory program is focused on ``loose`` scrap from industrial and post-consumer sources. Results from these programs, issues of scrap management from source to steel melting, the choices for handling zinc in iron and steelmaking and the benefits/costs for removal of zinc (and lead) from scrap prior to melting in BOF and foundry operations are reviewed in this paper.

  6. High speed electric motors based on high performance novel soft magnets

    NASA Astrophysics Data System (ADS)

    Silveyra, J. M.; Leary, A. M.; DeGeorge, V.; Simizu, S.; McHenry, M. E.

    2014-05-01

    Novel Co-based soft magnetic materials are presented as a potential substitute for electrical steels in high speed motors for current industry applications. The low losses, high permeabilities, and good mechanical strength of these materials enable application in high rotational speed induction machines. Here, we present a finite element analysis of Parallel Path Magnetic Technology rotating motors constructed with both silicon steel and Co-based nanocomposite. The later achieved a 70% size reduction and an 83% reduction on NdFeB magnet volume with respect to a similar Si-steel design.

  7. Composite elastic magnet films with hard magnetic feature

    NASA Astrophysics Data System (ADS)

    Wang, Weisong; Yao, Zhongmei; Chen, Jackie C.; Fang, Ji

    2004-10-01

    Hard magnetic materials with high remnant magnetic moment, Mr, have unique advantages that can achieve bi-directional (push-pull) movement in an external magnetic field. This paper presents the results on the fabrication and testing of novel composite elastic permanent magnet films. The microsize hard barium ferrite powder, NdFeB powder, and different silicone elastomers have been used to fabricate various large elongation hard magnetic films. Three different fabrication methods, screen-coating processing, moulding processing and squeegee-coating processing, have been investigated, and the squeegee-coating process was proven to be the most successful method. The uniform composite elastic permanent magnet films range from 40 µm to 216 µm in thickness have been successfully fabricated. These films were then magnetized in the thickness direction after fabrication. They exhibited permanent magnet behaviour; for instance, the film (0.640 mm3 in volume) made of polydimethyl siloxane (PDMS) and hard barium ferrite powders is measured to give a coercive force, Hc, of 3.24 × 105 A m-1 and Mr of 1.023 × 10-5 A m2, and the film (0.504 mm3 in volume) made of PDMS and NdFeB powders gives 1.55 × 105 A m-1 Hc and 8.081 × 10-5 A m2 Mr. These composite elastic permanent magnet films' mechanical properties, like Young's modulus and deflection force, have been evaluated. To validate the films' Young's modulus, a finite-element computer simulation (ANSYS®) is used and one film is chosen whose Young's modulus (16.60 MPa) is confirmed by the simulation results with ANSYS®. The large elongation composite elastic permanent magnet film provides an excellent diaphragm material, which plays an important role in the micropump or valve. The movement of the 126 µm thick film with 4.5 mm diameter made of PDMS and NdFeB powders has been tested in a 0.21 Tesla external magnetic field. It was proven to have large deflection of 125 µm.

  8. Sink-float ferrofluid separator applicable to full scale nonferrous scrap separation

    NASA Technical Reports Server (NTRS)

    1973-01-01

    Design and performance of a ferrofluid levitation separator for recovering nonferrous metals from shredded automobiles are reported. The scrap separator uses an electromagnet to generate a region of constant density within a pool of ferrofluid held between the magnetic poles; a saturated kerosene base ferrofluid as able to float all common industrial metals of interest. Conveyors move the scrap into the ferrofluid for separation according to density. Results of scrap mixture separation studies establish the technical feasibility of relatively pure aluminum alloy and zinc alloy fractions from shredded automobile scrap by this ferrofluid levitation process. Economic projections indicate profitable operation for shredders handling more than 300 cars per day.

  9. Injection-Molded Soft Magnets Prepared from Fe-Based Metallic Glass: Mechanical and Magnetic Properties

    NASA Astrophysics Data System (ADS)

    Zhong, Tian; Huang, Ran; Huang, Jia; Ouyang, Wei

    2015-10-01

    The injection-molded metallic glass soft magnet is prepared from the powder of melt-spun ribbon of Fe36Co36B20Si4Nb4 glassy alloy and Nylon 6,6 of wt.% from 5 to 20 via the polymer injection molding technology. The product is characterized by the SEM, mechanical, and magnetic test. The results indicate that this type of materials has comparable mechanical properties and morphological feature with the conventional injection-molded NdFeB magnet and exhibits excellent soft magnetic behaviors. The magnetic properties of the injected magnets are compared with the raw metallic glass, solvent-casted resin bonding magnets, and thermal-treated magnets to confirm that the processing temperature of Nylon injection does not affect the magnetism. The injection technology is a practical processing method to be applied on the metallic glass for potential usage.

  10. Puncturing the scrap tire problem

    SciTech Connect

    Steuteville, R.

    1995-10-01

    The recovery of scrap tires is making major headway in the 1990s. In 1994, an estimated 55 percent of all scrap tires generated were diverted from landfills, compared to 11 percent five years ago. Within three to five years, the Scrap Tire Management Council (STMC), an industry group, predicts that there will be markets for 100 percent of the estimated 250 million plus scrap tires generated in the U.S. annually. At that point, it should be possible to start making a serious dent in the estimated 800 to 850 million scrap tires stockpiled around the country. About 4.5 million scrap tires get transformed into ground rubber products. Despite that relatively small number, this category holds significant promise. It also is the area with perhaps the most entrepreneurial activity. The reason is clear when the value added from increasingly intensive processing of tires is examined. When scrap rubber is ground for use in asphalt, new tires or a host of other products - the value goes up tremendously. A quarter inch minus grind generally sells for 14 to 22 cents/lb., or $280 to $440/ton. With smallerpieces, the value continues to climb. An `80 mesh,` or rubber that passes through a screen with 80 holes/linear inch, sells for30 to 45 cents/ lb. ($600 to $900/ton), which is higher than prices for aluminum cans two years ago.

  11. Magnetic vectoring of magnetically responsive nanoparticles within the murine peritoneum

    NASA Astrophysics Data System (ADS)

    Klostergaard, Jim; Bankson, James; Auzenne, Edmond; Gibson, Don; Yuill, William; Seeney, Charles E.

    2007-04-01

    Magnetically responsive nanoparticles (MNPs) might be candidates for pro-drug formulations for intraperitoneal (i.p.) treatment of ovarian cancer. We conducted feasibility experiments in an i.p. human ovarian carcinoma xenograft model to determine whether MNPs can be effectively vectored within this environment. Our initial results based on magnetic resonance imaging (MRI) indicate that i.p.-injected ˜15 nm magnetite-based MNPs can in fact migrate toward NdFeB magnets externally juxtaposed to the peritoneal cavity above the xenografts growing in the anterior abdominal wall. MNP localization to the tumor/peri-tumoral environment occurs. Further development of this MNP pro-drug strategy is underway.

  12. Scrap car recycling in Taiwan

    SciTech Connect

    Lee, C.H.; Tai, H.S.; Fan, R.K.S.

    1997-12-31

    The official figure of registered automobiles released by the Ministry of Transportation of Taiwan, R.O.C. as of the end of April 1996, is approximately 4.8 millions. Among them, 18% of the cars are between seven and ten years old and 15% of the cars are old than ten years. The result of this large number of old cars is the problem of abandoned cars on the street of Taiwan. This phenomena not only hinders traffic flow but also undermines the living quality in the cities. To minimize these negative effects, EPA has promulgated a Scrap Motor Vehicles Management Regulation to enforce the scrap car recycling in Taiwan. Under this regulation, a buyer of a new vehicle has to pay the Scrap Motor Vehicle Disposal fee (NT$ 3000, or US$ 110 for a car; and NT$ 700, or US$ 25 for a motorcycle). This paper presents the current status of scrap car recycling in Taiwan.

  13. Magnetic repulsion of linear accelerator contaminates.

    PubMed

    Butson, M J; Wong, T P; Law, A; Law, M; Mathur, J N; Metcalfe, P E

    1996-06-01

    Neodymium Iron Boron (NdFeB) rare earth permanent magnets have unique properties that enable them to fit easily onto the accessory mount of a clinical linear accelerator to partially sweep away electron contamination produced by the treatment head and block trays and thus increase skin sparing. Using such magnets the central axis entrance surface dose has been reduced by 11% for a 20 x 30 cm field size from 32% to 21% of maximum dose by the magnetic device. A reduction of 14% from 32% to 18% was seen for a 20 x 20 cm field size with a 6 mm perspex block tray positioned above the magnet. The magnetic device is light weight and thus clinically usable. PMID:8798165

  14. Magnetizing technique for permanent magnets by intense static fields generated by HTS bulk magnets: Numerical Analysis

    NASA Astrophysics Data System (ADS)

    N. Kawasaki; Oka, T.; Fukui, S.; Ogawa, J.; Sato, T.; Terasawa, T.; Itoh, Y.

    A demagnetized Nd-Fe-B permanent magnet was scanned in the strong magnetic field space just above the magnetic pole containing a HTS bulk magnet which generates the magnetic field 3.4 T. The magnet sample was subsequently found to be fully magnetized in the open space of the static magnetic fields. The finite element method was carried out for the static field magnetization of a permanent magnet using a HTS bulk magnet. Previously, our research group experimentally demonstrated the possibility of full magnetization of rare earth permanent magnets with high-performance magnetic properties with use of the static field of HTS bulk magnets. In the present study, however, we succeeded for the first time in visualizing the behavior of the magnetizing field of the bulk magnet during the magnetization process and the shape of the magnetic field inside the body being magnetized. By applying this kind of numerical analysis to the magnetization for planned motor rotors which incorporate rare-earth permanent magnets, we hope to study the fully magnetized regions for the new magnetizing method using bulk magnets and to give motor designing a high degree of freedom.

  15. An Experimental Study of Radiation-Induced Demagnetization of Insertion Device Permanent Magnets

    SciTech Connect

    Simos,N.; Job, P.K.; Mokhov, N.

    2008-06-23

    High brilliance in the 3GeV new light source NSLS II is obtained from the high magnetic fields in insertion devices (ID). The beam lifetime is limited to 3h by single Coulomb scattering in the Bunch (Touschek effect). This effect occurs everywhere around the circumference and there is unavoidable beam loss in the adjacent low aperture insertion devices. This raises the issue of degradation and damage of the permanent magnetic material by irradiation with high energy electrons and corresponding shower particles. It is expected that IDs, especially those in-vacuum, would experience changes resulting from exposure to gamma rays, x-rays, electrons and neutrons. By expanding an on-going material radiation damage study at BNL the demagnetization effect of irradiation consisting primarily of neutrons, gamma rays and electrons on a set of NdFeB magnets is studied. Integrated doses ranging from several Mrad to a few Grad were achieved at the BNL Isotope Facility with a 112 MeV, 90 {micro}A proton beam. Detailed information on dose distributions as well as on particle energy spectra on the NdFeB magnets was obtained in realistic simulations with the MARS15 Monte-Carlo code. This paper summarizes the results of this study.

  16. Gene delivery to the heart by magnetic nanobeads

    NASA Astrophysics Data System (ADS)

    Li, Wenzhong; Nesselmann, Catharina; Zhou, Zhaohui; Ong, Lee-Lee; Öri, Ferenc; Tang, Guping; Kaminski, Alexander; Lützow, Karola; Lendlein, Andreas; Liebold, Andreas; Stamm, Christof; Wang, John; Steinhoff, Gustav; Ma, Nan

    2007-04-01

    Gene delivery with non-viral gene vectors to the cardiovascular system suffers from low transfection efficiency. In this study, magnetic fields were investigated to assist cardiovascular gene delivery via magnetic nanobeads both in vitro and in vivo. The magnetic field was provided with a 1120 mT Nd-Fe-B permanent magnet while complexes of poly-ethyleneimine (PEI) and various DNA plasmids were conjugated with magnetic nanobeads (MNB) using a Sulfo-NHS-LC-Biotin linker. In vitro results showed that transfection in two cell lines was 30-80-fold higher in magnetically conjugated MNB/PEI/DNA complexes than transfection from PEI/DNA complexes alone. Similarly, in vivo results using mouse models showed 72 h after injection observable gene expression in the heart with conjugated MNB/PEI/DNA complexes, but barely with PEI/DNA complexes alone.

  17. 7 CFR 29.3034 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Leaf scrap. A by-product of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3034 Section 29.3034 Agriculture... Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  18. 7 CFR 29.3526 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Type 95) § 29.3526 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or broken leaves. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.3526 Section 29.3526...

  19. 7 CFR 29.2529 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ...-Cured Tobacco (u.s. Types 22, 23, and Foreign Type 96) § 29.2529 Leaf scrap. A byproduct of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2529 Section 29.2529...

  20. 7 CFR 29.6022 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... INSPECTION Standards Definitions § 29.6022 Leaf scrap. A byproduct of unstemmed tobacco Leaf scrap results from handling unstemmed tobacco and consists of loose and tangled whole or broken leaves. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.6022 Section 29.6022...

  1. 7 CFR 29.2277 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... INSPECTION Standards Official Standard Grades for Virginia Fire-Cured Tobacco (u.s. Type 21) § 29.2277 Leaf scrap. A byproduct of unstemmed tobacco. Leaf scrap results from handling unstemmed tobacco and consists... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.2277 Section 29.2277...

  2. Magnetic properties of Mn-Bi melt-spun ribbons

    NASA Astrophysics Data System (ADS)

    Saito, Tetsuji; Nishimura, Ryuji; Nishio-Hamane, Daisuke

    2014-01-01

    Mn-Bi melt-spun ribbons with the low temperature phase (LTP) of MnBi were produced by melt-spinning and subsequent annealing. The as-rapidly quenched Mn-Bi melt-spun ribbons contained some LTP MnBi phase and exhibited a high coercivity exceeding 8 kOe. Annealing of the melt-spun ribbons resulted in an increase in the amount of the LTP MnBi phase. A maximum remanence value of 42 emu/g was achieved in Mn50Bi50 melt-spun ribbon annealed at 673 K for 1 h. High-temperature measurements revealed that the coercivity of the annealed Mn50Bi50 melt-spun ribbon increased with increasing ambient temperature. Although the Mn50Bi50 melt-spun ribbons showed a much smaller coercivity than Nd15Fe77B8 melt-spun ribbon at room temperature, it exhibited a higher coercivity at temperatures of 473 K and higher. Therefore, the magnetic properties of Mn50Bi50 melt-spun ribbon are comparable to those of Nd-Fe-B melt-spun ribbon at an ambient temperature of 473 K and become superior to those of Nd-Fe-B melt-spun ribbon at 573 K.

  3. The Rare Earth Magnet Industry and Rare Earth Price in China

    NASA Astrophysics Data System (ADS)

    Ding, Kaihong

    2014-07-01

    In the past four years, the price of rare earth metal fluctuates sharply for many reasons. Currently, it has become more stable and more reasonable. This presentation is focused on the effect about the rare earth metal price. Some motor manufacturers have shifted from rare earth permanent magnet to ferrite magnet. Many motor manufacturers changed the design for the motor cooling system to make the motor function at a lower temperature. Thus the consumption of Dy can be markedly reduced. As for manufacturer of NdFeB magnet, we are also trying to optimize our process to reduce to dependence of HREE such as Dy and Tb. HS process have been introduced to solve the problem. With more and more people focusing and engaging on the REE industry, the price of REE will be more transparent without too many fluctuations. China is considering the problems of balancing the environment, energy sources, and labor sources. The application field about NdFeB such as wind turbine generator, HEV/EV, FA /OA is flourishing.

  4. Variable-field permanent magnet quadrupole for the SSC

    SciTech Connect

    Barlow, D.B.; Kraus, R.H. Jr.; Martinez, R.P.; Meyer, R.E.

    1993-10-01

    A set of compact variable-field permanent-magnet quadrupoles have been designed, fabricated, and tested for use In the SSC linac matching section. The quadrupoles have 24 mm-diameter apertures and 40 mm-long poles. The hybrid (permanent-magnet and iron) design, uses a fixed core of magnet material (NdFeB) and iron (C-1006) surrounded by a rotating ring of the same magnet material and iron. The quadrupole gradient-length product can be smoothly varied from a minimum of 0.7 T up to a maximum, of 4.3 T by a 90{degrees} rotation of the outer ring of iron and magnet material.

  5. High Value Scrap Tire Recycle

    SciTech Connect

    Bauman, B. D.

    2003-02-01

    The objectives of this project were to further develop and scale-up a novel technology for reuse of scrap tire rubber, to identify and develop end uses for the technology (products), and to characterize the technology's energy savings and environmental impact.

  6. Scrap tires: STATEing the facts

    SciTech Connect

    Dabaie, M.

    1994-10-01

    Starting with a piece of Minnesota legislation passed in 1984, state governments have spent the last 10 years attempting to clean up and find markets for decades worth of stockpiled tires, as well as the millions more generated each year. The US EPA estimates that 242 million scrap tires were generated in the US in 1990 alone. Of these, an alarming 188 million were disposed of illegally. At least 34 states have bans on the landfilling of whole, and in some cases even shredded, tires. Last year, 37 states considered scrap-tire-related bills, most of which were amendments to earlier legislation. Among the scrap tire legislation passed in the past year are comprehensive laws in Ohio and Colorado, including fees for the disposal of tires, most of which are paid by the consumer. Fees were increased in North Carolina and Texas, and a $2-per-tire fee was begun in Connecticut, while hauler registration requirements were enacted in California. This article discusses what five states are doing with the management of scrap tires. They are: Minnesota; Wisconsin; Texas; Oklahoma; and Illinois.

  7. CHEMICAL RECLAMATION OF SCRAP RUBBER

    EPA Science Inventory

    A conceptual, commercial-scale plant design was formulated for processing 22,500 t/yr of scrap rubber tires to hydrocarbon fuel gases, oils, petrochemicals (principally ethylene and aromatic liquids), and carbon black. The process is based upon molten salt (zinc chloride) pyrolys...

  8. Centrifugal Force Based Magnetic Micro-Pump Driven by Rotating Magnetic Fields

    NASA Astrophysics Data System (ADS)

    Kim, S. H.; Hashi, S.; Ishiyama, K.

    2011-01-01

    This paper presents a centrifugal force based magnetic micro-pump for the pumping of blood. Most blood pumps are driven by an electrical motor with wired control. To develop a wireless and battery-free blood pump, the proposed pump is controlled by external rotating magnetic fields with a synchronized impeller. Synchronization occurs because the rotor is divided into multi-stage impeller parts and NdFeB permanent magnet. Finally, liquid is discharged by the centrifugal force of multi-stage impeller. The proposed pump length is 30 mm long and19 mm in diameter which much smaller than currently pumps; however, its pumping ability satisfies the requirement for a blood pump. The maximum pressure is 120 mmHg and the maximum flow rate is 5000ml/min at 100 Hz. The advantage of the proposed pump is that the general mechanical problems of a normal blood pump are eliminated by the proposed driving mechanism.

  9. Polymer gel dosimetry of an electron beam in the presence of a magnetic field

    NASA Astrophysics Data System (ADS)

    Vandecasteele, J.; De Deene, Y.

    2013-06-01

    The effect of a strong external magnetic field on 4 MeV electron beam was measured with polymer gel dosimetry. The measured entrance dose distribution was compared with a calculated fluence map. The magnetic field was created by use of two permanent Neodymium (NdFeB) magnets that were positioned perpendicular to the electron beam. The magnetic field between the magnets was measured with Hall sensors. Based on the magnetic field measurement and the law of Biot-Savart, the magnetic field distribution was extrapolated. Electron trajectories were calculated using a relativistic Lorentz force operator. Although the simplified computational model that was applied, the shape and position of the calculated entrance fluence map are found to be in good agreement with the measured dose distribution in the first layer of the phantom. In combination with the development of low density polymer gel dosimeters, these preliminary results show the potential of 3D gel dosimetry in MRI-linac applications.

  10. Hexapole magnet system for thermal energy 3He atom manipulation

    NASA Astrophysics Data System (ADS)

    Jardine, A. P.; Fouquet, P.; Ellis, J.; Allison, W.

    2001-10-01

    We present design and construction details for a novel high field, small bore permanent hexapole magnet. The design is intended for focusing atomic beams of 3He at thermal energies. The magnet uses an optimized polepiece design which includes vacuum gaps to enable its use with high intensity atomic and molecular beams. The 0.3 m long, 1 mm internal radius magnet achieves a polepiece tip field of 1.1 T using NdFeB permanent magnets and Permendur 49 polepieces. The polepiece shanks are designed to saturate so that the hexapole properties are determined predominantly by the shape of the polepiece tip. The performance of the hexapole assembly is demonstrated with an 8 meV 3He beam in the beam source of the Cambridge spin echo spectrometer and the measured focused beam results show excellent agreement with theoretical predictions and negligible beam attenuation.

  11. Development of a low-cost double rotor axial flux motor with soft magnetic composite and ferrite permanent magnet materials

    NASA Astrophysics Data System (ADS)

    Liu, Chengcheng; Zhu, Jianguo; Wang, Youhua; Guo, Youguang; Lei, Gang; Liu, Xiaojing

    2015-05-01

    This paper proposes a low-cost double rotor axial flux motor (DRAFM) with low cost soft magnetic composite (SMC) core and ferrite permanent magnets (PMs). The topology and operating principle of DRAFM and design considerations for best use of magnetic materials are presented. A 905 W 4800 rpm DRAFM is designed for replacing the high cost NdFeB permanent magnet synchronous motor (PMSM) in a refrigerator compressor. By using the finite element method, the electromagnetic parameters and performance of the DRAFM operated under the field oriented control scheme are calculated. Through the analysis, it is shown that that the SMC and ferrite PM materials can be good candidates for low-cost electric motor applications.

  12. Extracting inorganics from scrap tires

    SciTech Connect

    Cummings, R.; Wertz, D.L.

    1995-12-31

    Scrap tires contain several inorganic moieties in abundances >0.5% which are impregnated into their carbonaceous matrix. These inorganic species are known to produce acid rain, toxic aerosols, and boiler scale and could produce unwanted catalytic effects as well. It is our position that the potential of recycling scrap tires would be considerably enhanced if the inorganics in question - S, Ca, and Zn - were removed prior to attempts to upgrade the carbonaceous matrix. Using non-mechanical methods, we are attempting to cleave the adherence between the co-polymer matrix and to extract the inorganics. The efficiency of our methods is being measured by wavelength dispersive x-ray spectrometry and by other methods.

  13. Scrap tire recycling in Minnesota

    SciTech Connect

    Not Available

    1989-10-01

    The author discusses the problems associated with scrap tires. For example, surface storing of scrap tires poses a fire hazard and the rainwater trapped in the tire casings is an ideal breeding ground for mosquitoes. Use as a fuel for energy production is unattractive as long as oil retails at its present low price. Past reclamation processes have not met expectations. Legislation alone is not the answer, because scrap tires cannot be regulated out of existence. However, the Minnesota state legislature has come up with an approach that seems to be successful. It has passed the Waste Tire Act, which not only formulates regulations but also provides funding for research and development. Thus, it has established a tire disposal fund for financing construction costs of tire recycling facilities. One of the outcomes was the construction of the St. Louis county Waste Tire Recycling Facility. Through a leasing arrangement with Minneapolis-based Rubber Elastomerics, Inc. (RRE), construction costs financed by the tire disposal fund eventually will be repaid by RRE to the fund. The arrangement is described in detail. By a process also described, RRE produces a product that can be used in thermoset and in thermoplastic compounds. The user can incorporate between 50 percent and 85 percent of the recycled product into a rubber or plastic compound without significantly affecting the physical properties of the compound.

  14. Synthesis of magnetic nanofibers using femtosecond laser material processing in air

    PubMed Central

    2011-01-01

    In this study, we report formation of weblike fibrous nanostructure and nanoparticles of magnetic neodymium-iron-boron (NdFeB) via femtosecond laser radiation at MHz pulse repetition frequency in air at atmospheric pressure. Scanning electron microscopy (SEM) analysis revealed that the nanostructure is formed due to aggregation of polycrystalline nanoparticles of the respective constituent materials. The nanofibers diameter varies between 30 and 70 nm and they are mixed with nanoparticles. The effect of pulse to pulse separation rate on the size of the magnetic fibrous structure and the magnetic strength was reported. X-ray diffraction (XRD) analysis revealed metallic and oxide phases in the nanostructure. The growth of magnetic nanostructure is highly recommended for the applications of magnetic devices like biosensors and the results suggest that the pulsed-laser method is a promising technique for growing nanocrystalline magnetic nanofibers and nanoparticles for biomedical applications. PMID:21711890

  15. Magnetic levitation and its application for education devices based on YBCO bulk superconductors

    NASA Astrophysics Data System (ADS)

    Yang, W. M.; Chao, X. X.; Guo, F. X.; Li, J. W.; Chen, S. L.

    2013-10-01

    A small superconducting maglev propeller system, a small spacecraft model suspending and moving around a terrestrial globe, several small maglev vehicle models and a magnetic circuit converter have been designed and constructed. The track was paved by NdFeB magnets, the arrangement of the magnets made us easy to get a uniform distribution of magnetic field along the length direction of the track and a high magnetic field gradient in the lateral direction. When the YBCO bulks mounted inside the vehicle models or spacecraft model was field cooled to LN2 temperature at a certain distance away from the track, they could be automatically floating over and moving along the track without any obvious friction. The models can be used as experimental or demonstration devices for the magnetic levitation applications.

  16. Removal of copper from ferrous scrap

    DOEpatents

    Blander, M.; Sinha, S.N.

    1990-05-15

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  17. Removal of copper from ferrous scrap

    DOEpatents

    Blander, Milton; Sinha, Shome N.

    1990-01-01

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  18. Removal of copper from ferrous scrap

    DOEpatents

    Blander, M.; Sinha, S.N.

    1987-07-30

    A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

  19. Environmental hazard evaluation of amalgam scrap.

    PubMed

    Fan, P L; Chang, S B; Siew, C

    1992-11-01

    Amalgam scrap was subjected to two different Environmental Protection Agency (EPA) extraction procedures to determine if it presents an environmental hazard. The results indicate that concentrations of mercury and silver in the extracts do not exceed the EPA's maximum allowable concentrations. It was concluded that amalgam scrap is not a hazardous solid waste. Proper handling of amalgam scrap disposal by recycling is, however, highly recommended. PMID:1303382

  20. One-Step Synthesis and Magnetic Phase Transformation of Ln-TM-B Alloy by Chemical Reduction.

    PubMed

    Kim, Chang Woo; Kim, Young Hwan; Cha, Hyun Gil; Lee, Don Keun; Kang, Young Soo

    2007-04-11

    Binary and ternary intermetallic alloy systems are of interest for a variety of academic and technological applications. Despite recent advances in synthesizing binary alloy, there are very few reports of ternary alloy related to lanthanide series. The purpose of this work is to contribute to ternary alloy systems such as lanthanide-transition metal-boron with a simple chemical method and analysis of its magnetic behavior. Ternary Nd-Fe-B amorphous alloy was successfully synthesized with borohydride. The magnetic behavior in the process of formation of ternary Nd-Fe-B alloy and Nd2Fe14B from amorphous phase alloy is reported. Compared with the synthesis of a transition metal, the existence of a lanthanide ion makes aggregates-like particles with a diameter of 2 nm possible in the formation of a nanosphere, which is a significantly important result in terms of acceleration of the reduction-diffusion reaction for the formation of ternary alloy. In the process of reduction and diffusion, the Nd phase is diffused into the Fe-based phase, and then the ternary Nd2Fe14B intermetallic compound is fabricated. PMID:17425319

  1. Magnetic levitation in the analysis of foods and water.

    PubMed

    Mirica, Katherine A; Phillips, Scott T; Mace, Charles R; Whitesides, George M

    2010-06-01

    This paper describes a method and a sensor that use magnetic levitation (MagLev) to characterize samples of food and water on the basis of measurements of density. The sensor comprises two permanent NdFeB magnets positioned on top of each other in a configuration with like poles facing and a container filled with a solution of paramagnetic ions. Measurements of density are obtained by suspending a diamagnetic object in the container filled with the paramagnetic fluid, placing the container between the magnets, and measuring the vertical position of the suspended object. MagLev was used to estimate the salinity of water, to compare a variety of vegetable oils on the basis of the ratio of polyunsaturated fat to monounsaturated fat, to compare the contents of fat in milk, cheese, and peanut butter, and to determine the density of grains. PMID:20465289

  2. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J. ); Morgan, W.A.; Kellner, A.W.; Harrison, J. )

    1992-01-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  3. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.; Kellner, A.W.; Harrison, J.

    1992-08-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  4. Recycling scheme for scrapped automobiles in Japan

    SciTech Connect

    Suzuki, Masao; Nakajima, Akira; Taya, Sadao

    1995-12-31

    Over 5 million cars are scrapped yearly in Japan. After dismantling scrapped automobiles, they are put into a shredder for differential recovery of ferrous and nonferrous metals. The residue, which is called shredder dust, runs over 1.2 million tons per year. This paper reports a entire sequence of scrapping cars in Japan with the following sections: (1) production and scrapped car management, (2) material composition, (3) dismantling, (4) shredder plant, (5) differential recovery of metals including specific gravity and newly developed color separation.

  5. Recycling zinc by dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1995-06-01

    In response to the worldwide increase in consumption of galvanized steel for automobiles in the last fifteen years, and the increased cost of environmental compliance associated with remelting larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is recovered electrolytically as dendritic powder. The designed ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested in Hamilton, Ontario for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant in East Chicago, Indiana has designed in a continuous process mode 900 tonnes of loose stamping plant scrap; this scrap typically has residual zinc below 0.1% and sodium dragout below 0.001%. This paper reviews pilot plant performance and the economics of recycling galvanized steel and recovering zinc using a caustic process.

  6. Progress in caustic dezincing of galvanized scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1997-08-01

    In response to the worldwide increase in consumption of galvanized steel for automobiles in the last fifteen years, and the cost of environmental compliance associated with remelting larger quantities of galvanized steel scrap, processes are being developed to separate and recover the steel and zinc from galvanized ferrous scrap. In the process discussed here, zinc is dissolved from the scrap in hot caustic and is recovered electrolytically as dendritic powder. The dezinced ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. Pilot testing has been conducted in Hamilton, Ontario for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant in East Chicago, Indiana, now in its second generation, has dezinced in a continuous process mode about 1,800 tonnes of loose clips and shredded stamping plant scrap; this scrap typically has residual zinc below 0.05% and sodium dragout below 0.001%. This paper reviews caustic dezincing pilot plant performance and economics.

  7. 7 CFR 29.1029 - Leaf scrap.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... Type 92) § 29.1029 Leaf scrap. A byproduct of stemmed and unstemmed tobacco. ... 7 Agriculture 2 2010-01-01 2010-01-01 false Leaf scrap. 29.1029 Section 29.1029 Agriculture... Practices), DEPARTMENT OF AGRICULTURE COMMODITY STANDARDS AND STANDARD CONTAINER REGULATIONS...

  8. Scrap tire utilization via surface modification

    SciTech Connect

    Bauman, B.D. )

    1990-01-01

    Air Products and Chemicals, Inc. is developing a novel approach to reusing scrap tire rubber, which will be described in this presentation. In addition to consuming scrap tires, this technology represents a new approach to material engineering. Furthermore, this method of rubber recycle is most efficient in terms of energy recovery. 4 figs.

  9. Magnetic properties of bulk nanocomposite permanent magnets based on NdDyFeB alloys with additions

    NASA Astrophysics Data System (ADS)

    Marinescu, M.; Chiriac, H.; Grigoras, M.

    2005-04-01

    NdFeB-based bulk nanocomposite permanent magnets with addition of Mo, Ti, Zr, Cu, Nb, V, respectively, Dy substitution for Nd and Co substitution for Fe, in form of rods with diameters ranging from 0.5 to 0.8 mm, have been prepared by devitrification annealing of amorphous and partly-amorphous precursors produced by injection die casting. A fully amorphous structure was obtained for rods with the diameter as large as 0.6 mm. The best-achieved magnetic properties have been obtained for the optimum devitrification annealed Nd 3Dy 1Fe 66Co 10B 20 rods with 0.6 mm diameter and are: iH c=296 kA/m, μ0Mr=0.86 T, Mr/ Mmax=0.65 and ( BH) max=74 kJ/m 3.

  10. Controllable Nd₂Fe₁₄B/α-Fe nanocomposites: chemical synthesis and magnetic properties.

    PubMed

    Yu, Lianqing; Yang, Ce; Hou, Yanglong

    2014-09-21

    It is extremely desirable but challenging to develop exchange-coupled magnets with well-dispersed hard/soft phase and confined size to meet the high energy requirements of advanced magnets in modern industry and information technology. Here, we report a novel bottom-up strategy with two-step thermal decomposition and reductive annealing process to synthesize Nd₂Fe₁₄B/α-Fe nanocomposites, in which effective control of the hard/soft magnetic phase size and proportion was achieved. It is worth noting that the composition, as well as phase distribution, can be readily tuned by changing the ratio between Nd-Fe-B-oxide and α-Fe. This work provides an effective approach to adjust the phase size and distribution for exchange-coupled, rare-earth nanomagnets, which can be fundamental for high energy magnets. PMID:25088826

  11. 7 CFR 29.3652 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.3652 Section 29.3652 Agriculture... INSPECTION Standards Grades § 29.3652 Scrap (S Group). A byproduct of stemmed and unstemmed tobacco. Scrap... stemmeries. Grades Grade name and specifications S Scrap. Loose, tangled, whole, or broken unstemmed...

  12. 7 CFR 29.3157 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.3157 Section 29.3157 Agriculture... INSPECTION Standards Grades § 29.3157 Scrap (S Group). A by-product of unstemmed and stemmed tobacco. Scrap... stemmeries. Grades Grade names and specifications S Scrap. Loose, tangled, whole, or broken unstemmed...

  13. 7 CFR 29.2441 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.2441 Section 29.2441 Agriculture... INSPECTION Standards Grades § 29.2441 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap... stemmeries. U.S. grade Grade name and specifications S Scrap. Tangled, whole, or broken unstemmed leaves,...

  14. 7 CFR 29.2666 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.2666 Section 29.2666 Agriculture... INSPECTION Standards Grades § 29.2666 Scrap (S Group). A byproduct of unstemmed and stemmed tobacco. Scrap... stemmeries. Grades Grade names and specifications S Scrap. Tangled, whole, or broken unstemmed leaves, or...

  15. 7 CFR 29.1169 - Scrap (S Group).

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Scrap (S Group). 29.1169 Section 29.1169 Agriculture... INSPECTION Standards Grades § 29.1169 Scrap (S Group). A byproduct of stemmed and unstemmed tobacco. Scrap... stemmeries. Grade, Grade Name and Specifications S—Scrap. Loose, whole, or broken unstemmed leaves; or...

  16. Magnetic forces and magnetized biomaterials provide dynamic flux information during bone regeneration.

    PubMed

    Russo, Alessandro; Bianchi, Michele; Sartori, Maria; Parrilli, Annapaola; Panseri, Silvia; Ortolani, Alessandro; Sandri, Monica; Boi, Marco; Salter, Donald M; Maltarello, Maria Cristina; Giavaresi, Gianluca; Fini, Milena; Dediu, Valentin; Tampieri, Anna; Marcacci, Maurilio

    2016-03-01

    The fascinating prospect to direct tissue regeneration by magnetic activation has been recently explored. In this study we investigate the possibility to boost bone regeneration in an experimental defect in rabbit femoral condyle by combining static magnetic fields and magnetic biomaterials. NdFeB permanent magnets are implanted close to biomimetic collagen/hydroxyapatite resorbable scaffolds magnetized according to two different protocols . Permanent magnet only or non-magnetic scaffolds are used as controls. Bone tissue regeneration is evaluated at 12 weeks from surgery from a histological, histomorphometric and biomechanical point of view. The reorganization of the magnetized collagen fibers under the effect of the static magnetic field generated by the permanent magnet produces a highly-peculiar bone pattern, with highly-interconnected trabeculae orthogonally oriented with respect to the magnetic field lines. In contrast, only partial defect healing is achieved within the control groups. We ascribe the peculiar bone regeneration to the transfer of micro-environmental information, mediated by collagen fibrils magnetized by magnetic nanoparticles, under the effect of the static magnetic field. These results open new perspectives on the possibility to improve implant fixation and control the morphology and maturity of regenerated bone providing "in site" forces by synergically combining static magnetic fields and biomaterials. PMID:26758898

  17. Separating aluminum from shredded automotive scrap

    NASA Astrophysics Data System (ADS)

    Lee, Ching-Hwa; Cheau, Tei-Chih; Chen, Sang-Teh

    1994-05-01

    The metals recovered from automotive scrap can provide important resources for industrial development. Thus, the construction of a new plant was undertaken to help recycle valuable metals from nonferrous auto scrap in Taiwan. The main purpose of this project was to establish an automated heavy medium separation technique to cull aluminum from automotive scrap, and thus to replace the labor-intensive hand-picking process. The design capacity of the resulting heavy medium separation plant is two tonnes per hour and the completion of this plant will reduce hand-picking labor by 80%.

  18. New avenues to efficient chemical synthesis of exchange coupled hard/soft nanocomposite magnet.

    PubMed

    Lee, Don Keun; Cha, Hyun Gil; Kim, Young Hwan; Kim, Chang Woo; Ji, Eun Sun; Kang, Young Soo

    2009-07-01

    Nd-Fe-B ultrafine amorphous alloy particles were prepared by reaction of metal ions with borohydride in aqueous solution. Monodispersed Fe nanoparticles were synthesized under an argon atmosphere via thermal decomposition of Fe(2+)-oleate2. Exchange coupled Nd2Fe14B/Fe nanocomposite magnets have been prepared by self-assembly using surfactant. The crystal structure of the synthesized nanoparticles was identified by using X-ray powder diffraction (XRD). The size and shape of nanoparticles were obtained by transmission electron microscope (TEM). Thermogravimetry using a microbalance with magnetic field gradient positioned below the sample was used for the measurement of a thermomagnetic analysis (TMA) curve showing the downward magnetic force versus temperature. PMID:19916473

  19. Note: Enhanced energy harvesting from low-frequency magnetic fields utilizing magneto-mechano-electric composite tuning-fork.

    PubMed

    Yang, Aichao; Li, Ping; Wen, Yumei; Yang, Chao; Wang, Decai; Zhang, Feng; Zhang, Jiajia

    2015-06-01

    A magnetic-field energy harvester using a low-frequency magneto-mechano-electric (MME) composite tuning-fork is proposed. This MME composite tuning-fork consists of a copper tuning fork with piezoelectric Pb(Zr(1-x)Ti(x))O3 (PZT) plates bonded near its fixed end and with NdFeB magnets attached at its free ends. Due to the resonance coupling between fork prongs, the MME composite tuning-fork owns strong vibration and high Q value. Experimental results show that the proposed magnetic-field energy harvester using the MME composite tuning-fork exhibits approximately 4 times larger maximum output voltage and 7.2 times higher maximum power than the conventional magnetic-field energy harvester using the MME composite cantilever. PMID:26133877

  20. Note: Enhanced energy harvesting from low-frequency magnetic fields utilizing magneto-mechano-electric composite tuning-fork

    NASA Astrophysics Data System (ADS)

    Yang, Aichao; Li, Ping; Wen, Yumei; Yang, Chao; Wang, Decai; Zhang, Feng; Zhang, Jiajia

    2015-06-01

    A magnetic-field energy harvester using a low-frequency magneto-mechano-electric (MME) composite tuning-fork is proposed. This MME composite tuning-fork consists of a copper tuning fork with piezoelectric Pb(Zr1-xTix)O3 (PZT) plates bonded near its fixed end and with NdFeB magnets attached at its free ends. Due to the resonance coupling between fork prongs, the MME composite tuning-fork owns strong vibration and high Q value. Experimental results show that the proposed magnetic-field energy harvester using the MME composite tuning-fork exhibits approximately 4 times larger maximum output voltage and 7.2 times higher maximum power than the conventional magnetic-field energy harvester using the MME composite cantilever.

  1. Ferrites and Different Winding Types in Permanent Magnet Synchronous Motor

    NASA Astrophysics Data System (ADS)

    Sekerák, Peter; Hrabovcová, Valéria; Pyrhönen, Juha; Kalamen, Lukáš; Rafajdus, Pavol; Onufer, Matúš

    2012-05-01

    This paper deals with design of permanent magnet synchronous machines with ferrites. The ferrites became popular due to their low cost and cost increasing of NdFeB. The progress in ferrite properties in the last decade allows the use of ferrites in high power applications. Three models of ferrite motors are presented. It is shown that also the type of stator winding and the shape of the slot opening have an important effect on the PMSM properties. The first motor has a distributed winding, the second motor has concentrated, non-overlapping winding and open stator slots. The third motor has a concentrated non-overlapping winding and semi - open slots. All models are designed for the same output power and they do not have the same dimensions. The paper shows how important the design of an electric machine is for excellent motor properties or better to say how the motor properties can be improved by an appropriate design.

  2. AIR EMISSIONS FROM SCRAP TIRE COMBUSTION

    EPA Science Inventory

    The report discusses air emissions from two types of scrap tire combustion: uncontrolled and controlled. Uncontrolled sources are open tire fires, which produce many unhealthful products of incomplete combustion and release them directly into the atmosphere. Controlled combustion...

  3. Monitoring fluid evolution in an Engineered Barrier System using NEO-magnets

    NASA Astrophysics Data System (ADS)

    Rigonat, N.; Butler, I. B.

    2015-12-01

    Long-term monitoring of the evolution of the engineered barrier system (EBS) of a Geological Disposal Facility (GDF) is important for establishing the safety case for deep disposal of the UK inventory of high level radioactive waste. With a view to developing techniques for remote fluid monitoring using magnetic properties, we have examined the correlation between the corrosion properties of NEO-magnets and related changes in the magnetic properties of the alloy with fluid chemistry and crystal-chemical changes of the Na-bentonite matrix. Batch experiments comprised fragments of NEO-magnets with deionised water, saline and alkaline solution both in the presence and absence of MX-80 bentonite, and were performed in sealed vessels for durations of up to 5 months at 70°C. This study combined PXRD, thermomagnetic and hysteresis analysis to demonstrate how progressive hydrogenation of the main magnetic phase led to a maximum loss of remanence and coercitivity and increasing Curie temperature in the samples reacted with deionised water with the samples reacted in saline and alkaline solutions showing smaller changes. Semi-quantitative analysis allowed comparison of the Curie temperatures with crystal-chemical parameters. This reveals a clear positive correlation of increasing lattice parameters a and c (and cell volume) with mean hydrogens per unit formula and the Curie temperature of the product NdFeB hydrides. Precipitation of Nd and Fe hydrides/oxyhydroxides is also demonstated by the PXRD data. A crucial role is played by the transformations occurring to the smectite matrix, in particular by the cation exchange in the interlayer, which causes precipitation of highly charged K- and Ca-smectites. This study demonstrates how NEO-magnets are capable of detecting water saturation in the EBS, and that the NdFeB corrosion properties are strongly controlled by the initial fluid composition and presence / absence of the bentonite matrix.

  4. Management options for recycling radioactive scrap metals

    SciTech Connect

    Dehmel, J.C.; MacKinney, J.; Bartlett, J.

    1997-02-01

    The feasibility and advantages of recycling radioactive scrap metals (RSM) have yet to be assessed, given the unique technical, regulatory, safety, and cost-benefit issues that have already been raised by a concerned recycling industry. As is known, this industry has been repeatedly involved with the accidental recycling of radioactive sources and, in some cases, with costly consequences. If recycling were deemed to be a viable option, it might have to be implemented with regulatory monitoring and controls. Its implementation may have to consider various and complex issues and address the requirements and concerns of distinctly different industries. There are three basic options for the recycling of such scraps. They are: (1) recycling through the existing network of metal-scrap dealers and brokers, (2) recycling directly and only with specific steelmills, or (3) recycling through regional processing centers. Under the first option, scrap dealers and brokers would receive material from RSM generators and determine at which steelmills such scraps would be recycled. For the second option, RSM generators would deal directly with selected steelmills under specific agreements. For the third option, generators would ship scraps only to regional centers for processing and shipment to participating steelmills. This paper addresses the potential advantages of each option, identifies the types of arrangements that would need to be secured among all parties, and attempts to assess the receptivity of the recycling industry to each option.

  5. Scrap tire management in the mid south region

    SciTech Connect

    Blumenthal, M.

    1996-08-01

    The Scrap Tire Management Council (STMC) is a North American tire manufacturer-sponsored advocacy organization, created to identify and promote environmentally and economically sound markets for scrap tires. This presentation gives a national overview of the scrap tire situation, and focuses on the Tennessee and Mid-south region. National generation rates and markets for scrap tires are discussed, and markets for scrap tires are described. The major markets identified are fuel, rubber products, and civil engineering applications. Three technologies that may have an impact on scrap tire recycling are discussed: pyrolysis, gasification, and devulcanization.

  6. Life on magnets: stem cell networking on micro-magnet arrays.

    PubMed

    Zablotskii, Vitalii; Dejneka, Alexandr; Kubinová, Šárka; Le-Roy, Damien; Dumas-Bouchiat, Frédéric; Givord, Dominique; Dempsey, Nora M; Syková, Eva

    2013-01-01

    Interactions between a micro-magnet array and living cells may guide the establishment of cell networks due to the cellular response to a magnetic field. To manipulate mesenchymal stem cells free of magnetic nanoparticles by a high magnetic field gradient, we used high quality micro-patterned NdFeB films around which the stray field's value and direction drastically change across the cell body. Such micro-magnet arrays coated with parylene produce high magnetic field gradients that affect the cells in two main ways: i) causing cell migration and adherence to a covered magnetic surface and ii) elongating the cells in the directions parallel to the edges of the micro-magnet. To explain these effects, three putative mechanisms that incorporate both physical and biological factors influencing the cells are suggested. It is shown that the static high magnetic field gradient generated by the micro-magnet arrays are capable of assisting cell migration to those areas with the strongest magnetic field gradient, thereby allowing the build up of tunable interconnected stem cell networks, which is an elegant route for tissue engineering and regenerative medicine. PMID:23936425

  7. 2. Elevated perspective of Scrap Platform, looking south. Delaware, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Elevated perspective of Scrap Platform, looking south. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  8. 3. Northeast wall of Scrap Bins with freight car. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Northeast wall of Scrap Bins with freight car. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  9. 1. Elevated view of Scrap Platform, looking southwest. Delaware, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Elevated view of Scrap Platform, looking southwest. - Delaware, Lackawanna & Western Railroad, Scranton Yards, Scrap Platform, 350 feet South of South Washington Avenue & River Street, Scranton, Lackawanna County, PA

  10. Illinois scrap-tire management study

    SciTech Connect

    Wietting, N.E.

    1989-10-01

    Pursuant to the mandate under Public Act 85-1196 (HB 3389), the Illinois Department of Energy and Natural Resources initiated a study that reports on feasible methods for recycling of scrap motor vehicle tires which may be available to municipalities and counties. The study answers that mandate. It examines various methods for the recovery or reuse of motor vehicle tires. In addition, the study provides a detailed economic analysis of two alternative systems judged to be effective uses of scrap tires that can be implemented at this time. Finally, a discussion of policy issues is provided to assist the State of Illinois in determining which combination of uses and legislation would be an effective means of controlling the growing problem of scrap tires.