Science.gov

Sample records for net shape casting

  1. The potential of centrifugal casting for the production of near net shape uranium parts

    SciTech Connect

    Robertson, E.

    1993-09-01

    This report was written to provide a detailed summary of a literature survey on the near net shape casting process of centrifugal casting. Centrifugal casting is one potential casting method which could satisfy the requirements of the LANL program titled Near Net Shape Casting of Uranium for Reduced Environmental, Safety and Health Impact. In this report, centrifugal casting techniques are reviewed and an assessment of the ability to achieve the near net shape and waste minimization goals of the LANL program by using these techniques is made. Based upon the literature reviewed, it is concluded that if properly modified for operation within a vacuum, vertical or horizontal centrifugation could be used to safely cast uranium for the production of hollow, cylindrical parts. However, for the production of components of geometries other than hollow tubes, vertical centrifugation could be combined with other casting methods such as semi-permanent mold or investment casting.

  2. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Jones, Clyde S. (Technical Monitor)

    2002-01-01

    This presentation provides an overview of the effort by Metal Matrix Cast Composites, Inc. to redesign turbopump housing joints using metal matrix composite material and a toolless net-shape pressure infiltration casting technology. Topics covered include: advantage of metal matrix composites for propulsion components, baseline pump design and analysis, advanced toolless pressure infiltration casting process, subscale pump housing, preform splicing and joining for large components, and fullscale pump housing redesign.

  3. MACHINING ELIMINATION THROUGH APPLICATION OF THREAD FORMING FASTENERS IN NET SHAPED CAST HOLES

    SciTech Connect

    Cleaver, Ryan J; Cleaver, Todd H; Talbott, Richard

    2012-05-02

    The ultimate objective of this work was to eliminate approximately 30% of the machining performed in typical automotive engine and transmission plants by using thread forming fasteners in as-cast holes of aluminum and magnesium cast components. The primary issues at the source of engineers reluctance to implementing thread forming fasteners in lightweight castings are: * Little proof of consistency of clamp load vs. input torque in either aluminum or magnesium castings. * No known data to understand the effect on consistency of clamp load as casting dies wear. The clamp load consistency concern is founded in the fact that a portion of the input torque used to create clamp load is also used to create threads. The torque used for thread forming may not be consistent due to variations in casting material, hole size and shape due to tooling wear and process variation (thermal and mechanical). There is little data available to understand the magnitude of this concern or to form the basis of potential solutions if the range of clamp load variation is very high (> +/- 30%). The range of variation that can be expected in as-cast hole size and shape over the full life cycle of a high pressure die casting die was established in previous work completed by Pacific Northwest National Laboratory, (PNNL). This established range of variation was captured in a set of 12 cast bosses by designing core pins at the size and draft angles identified in the sited previous work. The cast bosses were cut into nuts that could be used in the Ford Fastener Laboratory test-cell to measure clamp load when a thread forming fastener was driven into a cast nut. There were two sets of experiments run. First, a series of cast aluminum nuts were made reflecting the range of shape and size variations to be expected over the life cycle of a die casting die. Taptite thread forming fasteners, (a widely used thread forming fastener suitable for aluminum applications), were driven into the various cored, as-cast

  4. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Gentz, Steven (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and Fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub element tests will be presented.

  5. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Munafo, Paul M. (Technical Monitor)

    2002-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary toolless pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  6. Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.; Sung, Michael; Zhang, Shi-Yu; Gentz, Steven (Technical Monitor)

    2001-01-01

    Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

  7. Final report to the strategic environmental research and development program on near-net shape casting of uranium-6% niobium alloys

    SciTech Connect

    Gourdin, W.H.

    1996-01-01

    Fabrication methods traditionally used in the fabrication of depleted uranium parts within the Department of Energy (DOE) are extremely wasteful, with only 3% of the starting material actually appearing as finished product. The current effort, funded by the Strategic Environmental Research and Development Program (SERDP) at Los Alamos National Laboratory (LANL), Sandia National Laboratories, Albuquerque (SNLA), and Lawrence Livermore National Laboratory (LLNL), was conceived as a means to drastically reduce this inefficiency and the accompanying waste by demonstrating the technology to cast simple parts close to their final shape in molds made from a variety of materials. As a part of this coordinated study, LLNL was given, and has achieved, two primary objectives: (1) to demonstrate the feasibility of using refractory metal for reusable molds in the production of castings of uranium-6 wt% niobium alloy (U-6Nb); and (2) to demonstrate the utility of detailed simulations of thermal and fluid flow characteristics in the understanding and improvement of the near-net shape casting process. In both cases, our efforts were focused on a flat plate castings, which serve as simple prototypical parts. This report summarizes the results of LLNL work in each area.

  8. Metal Matrix Composite LOX Turbopump Housing via Novel Tool-less Net-Shape Pressure Infiltration Casting Technology

    NASA Technical Reports Server (NTRS)

    Shah, Sandeep; Lee, Jonathan; Bhat, Biliyar; Wells, Doug; Gregg, Wayne; Marsh, Matthew; Genge, Gary; Forbes, John; Salvi, Alex; Cornie, James A.

    2003-01-01

    Metal matrix composites for propulsion components offer high performance and affordability, resulting in low weight and cost. The following sections in this viewgraph presentation describe the pressure infiltration casting of a metal matrix composite LOX turbopump housing: 1) Baseline Pump Design and Stress Analysis; 2) Tool-less Advanced Pressure Infiltration Casting Process; 3) Preform Splicing and Joining for Large Components such as Pump Housing; 4) Fullscale Pump Housing Redesign.

  9. Near net shape processing: A necessity for advanced materials applications

    NASA Technical Reports Server (NTRS)

    Kuhn, Howard A.

    1993-01-01

    High quality discrete parts are the backbones for successful operation of equipment used in transportation, communication, construction, manufacturing, and appliances. Traditional shapemaking for discrete parts is carried out predominantly by machining, or removing unwanted material to produce the desired shape. As the cost and complexity of modern materials escalates, coupled with the expense and environmental hazards associated with handling of scrap, it is increasingly important to develop near net shape processes for these materials. Such processes involve casting of liquid materials, consolidation of powder materials, or deformation processing of simple solid shapes into the desired shape. Frequently, several of these operations may be used in sequence to produce a finished part. The processes for near net shape forming may be applied to any type of material, including metals, polymers, ceramics, and their composites. The ability to produce shapes is the key to implementation of laboratory developments in materials science into real world applications. This seminar presents an overview of near net shapemaking processes, some application examples, current developments, and future research opportunities.

  10. Method for net-shaping using aerogels

    DOEpatents

    Brinker, C. Jeffrey; Ashey, Carol S.; Reed, Scott T.; Sriram, Chunangad S.; Harris, Thomas M.

    2001-01-01

    A method of net-shaping using aerogel materials is provided by first forming a sol, aging the sol to form a gel, with the gel having a fluid component and having been formed into a medium selected from the group consisting of a powder, bulk material, or granular aerobeads, derivatizing the surface of the gel to render the surface unreactive toward further condensation, removing a portion of the fluid component of the final shaped gel to form a partially dried medium, placing the medium into a cavity, wherein the volume of said medium is less that the volume of the cavity, and removing a portion of the fluid component of the medium. The removal, such as by heating at a temperature of approximately less than 50.degree. C., applying a vacuum, or both, causes the volume of the medium to increase and to form a solid aerogel. The material can be easily removed by exposing the material to a solvent, thereby reducing the volume of the material. In another embodiment, the gel is derivatized and then formed into a shaped medium, where subsequent drying reduces the volume of the shaped medium, forming a net-shaping material. Upon further drying, the material increases in volume to fill a cavity. The present invention is both a method of net-shaping and the material produced by the method.

  11. Near-net-shape titanium alloy extrusions

    SciTech Connect

    Boyer, R.R.; Barta, E.R.; Henderson, J.W.

    1989-03-01

    The Ti-10V-2Fe-3Al has been used in an experimental program involving the development of Ti-alloy extrusion processes capable of achieving surfaces that do not require 100-percent machining. Attention was given to the effects of extrusion temperature and heat treatment on the mechanical properties of the near-net-shape extrusions; in general, the properties of direct-aged materials are found to be sensitive to extrusion temperatures, with tensile strength increasing with extrusion temperature. The double open-hole fatigue strength of extrusion specimens was ascertained. Direct-aged specimens tested at 276 MPa are projected to fail at 100,000 cycles. 7 refs.

  12. Cast-to-shape electrokinetic trapping medium

    SciTech Connect

    Shepodd, Timothy J.; Franklin, Elizabeth; Prickett, Zane T.; Artau, Alexander

    2006-05-30

    A three-dimensional microporous polymer network material, or monolith, cast-to-shape in a microchannel. The polymer monolith, produced by a phase separation process, is capable of trapping and retaining charged protein species from a mixture of charged and uncharged species under the influence of an applied electric field. The retained charged protein species are released from the porous polymer monolith by a pressure driven flow in the substantial absence of the electric field. The pressure driven flow is independent of direction and thus neither means to reverse fluid flow nor a multi-directional flow field is required, a single flow through the porous polymer monolith can be employed, in contrast to prior art systems. The monolithic polymer material produced by the invention can function as a chromatographic medium. Moreover, by virtue of its ability to retain charged protein species and quantitatively release the retained species the porous polymer monolith can serve as a means for concentrating charged protein species from, for example, a dilute solution.

  13. Cast-to-shape electrokinetic trapping medium

    SciTech Connect

    Shepodd, Timothy J.; Franklin, Elizabeth; Prickett, Zane T.; Artau, Alexander

    2004-08-03

    A three-dimensional microporous polymer network material, or monolith, cast-to-shape in a microchannel. The polymer monolith, produced by a phase separation process, is capable of trapping and retaining charged protein species from a mixture of charged and uncharged species under the influence of an applied electric field. The retained charged protein species are released from the porous polymer monolith by a pressure driven flow in the substantial absence of the electric field. The pressure driven flow is independent of direction and thus neither means to reverse fluid flow nor a multi-directional flow field is required, a single flow through the porous polymer monolith can be employed, in contrast to prior art systems. The monolithic polymer material produced by the invention can function as a chromatographic medium. Moreover, by virtue of its ability to retain charged protein species and quantitatively release the retained species the porous polymer monolith can serve as a means for concentrating charged protein species from, for example, a dilute solution.

  14. Infants' discrimination of shapes from shading and cast shadows.

    PubMed

    Sato, Kazuki; Kanazawa, So; Yamaguchi, Masami K

    2016-07-01

    Shadows are powerful cues in the perception of shapes. We can perceive shading and cast shadow implicitly. We investigated infants' ability to detect a single discrepant figure that was depicted by shading or cast shadow and examined the influence of the contrast polarity of shadows on this process. In Experiment 1, we manipulated the blur direction of a shadow to create stimuli that appeared either to be partially shaded or to cast a shadow and then used a preference to test whether this difference would allow 5- to 8-month-old infants to discriminate the figures that adults were able to perceive as different shapes. Only 7- to-8-month-old infants could differentiate one shading figure from cast shadow figures, and vice versa. In Experiment 2, we reversed the contrast polarity of the figure (dark object with a light shadow) and tested whether discrimination was affected. As has been found with adults, infants exposed to this condition were unable to discriminate the contrast-reversed shading and cast shadow figures. Our results suggested that an age of around 7 months is important for development of the ability to perceive shape differences from shading and cast shadows. PMID:27150615

  15. Progress in net shape fabrication of alpha SiC turbine components

    NASA Technical Reports Server (NTRS)

    Storm, R. S.; Naum, R. G.

    1983-01-01

    The development status of component technology in an automotive gas turbine Ceramic Applications in Turbine Engines program is discussed, with attention to such materials and processes having a low cost, net shape fabrication potential as sintered alpha-SiC that has been fashioned by means of injection molding, slip casting, and isostatic pressing. The gas turbine elements produced include a gasifier turbine rotor, a turbine wheel, a connecting duct, a combustor baffle, and a transition duct.

  16. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1997-09-09

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  17. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1995-05-30

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  18. The art of casting nets: fishing for the prize of personalized cancer prevention.

    PubMed

    Waters, David J; Chiang, Emily C; Bostwick, David G

    2008-01-01

    Now, more than ever, there is great need for personalized cancer prevention. We define personalized cancer prevention as a strategy that will enable each person to reduce his or her risk for lethal cancer by matching the dose, duration, and timing of an intervention with their own cancer risk profile. Most research studies provide us with data on the average person. But who is the average person anyway? The central tenet of personalized cancer prevention is that average is overrated. In this article, we frame what are the major obstacles to developing personalized cancer-reducing interventions: the lack of validated, non-invasive stratifiers of risk; the U-shaped dose response between cancer-fighting nutrients (e.g., selenium) and DNA damage, meaning that more of a good thing is not necessarily a good thing; the relatively brief duration of interventions evaluated in human prevention trials; the challenge of finding populations in which the impact of early life interventions on the incidence of cancers affecting older adults can be studied; and the interindividual differences in gene expression that may influence a person's response to a particular nutrient. Moreover, we contend that those who study personalized cancer prevention will need a unique constellation of expertise, including an understanding of cancer and aging, a passion for prevention, and proven health communication skills. We propose that becoming cross-trained in cancer and aging and taking more responsibility for communicating health-related research to the public in the proper context are two of the most important ways scientists can move us all closer to the goal of personalized cancer prevention. Every fisherman knows that where he casts his net determines his catch. Now, we ask: When it comes to solving the cancer problem, where should we be casting our nets? PMID:18444129

  19. Near net shape forming processes for chemically prepared zinc oxide varistors.

    SciTech Connect

    Lockwood, Steven John; Voigt, James A.; Tuttle, Bruce Andrew; Bell, Nelson Simmons

    2005-01-01

    Chemically prepared zinc oxide powders are fabricated for the production of high aspect ratio varistor components. Colloidal processing in water was performed to reduce agglomerates to primary particles, form a high solids loading slurry, and prevent dopant migration. The milled and dispersed powder exhibited a viscoelastic to elastic behavioral transition at a volume loading of 43-46%. The origin of this transition was studied using acoustic spectroscopy, zeta potential measurements and oscillatory rheology. The phenomenon occurs due to a volume fraction solids dependent reduction in the zeta potential of the solid phase. It is postulated to result from divalent ion binding within the polyelectrolyte dispersant chain, and was mitigated using a polyethylene glycol plasticizing additive. Chemically prepared zinc oxide powders were processed for the production of high aspect ratio varistor components. Near net shape casting methods including slip casting and agarose gelcasting were evaluated for effectiveness in achieving a uniform green microstructure achieving density values near the theoretical maximum during sintering. The structure of the green parts was examined by mercury porisimetry. Agarose gelcasting produced green parts with low solids loading values and did not achieve high fired density. Isopressing the agarose cast parts after drying raised the fired density to greater than 95%, but the parts exhibited catastrophic shorting during electrical testing. Slip casting produced high green density parts, which exhibited high fired density values. The electrical characteristics of slip cast parts are comparable with dry pressed powder compacts. Alternative methods for near net shape forming of ceramic dispersions were investigated for use with the chemically prepared ZnO material. Recommendations for further investigation to achieve a viable production process are presented.

  20. Net-Shape HIP Powder Metallurgy Components for Rocket Engines

    NASA Technical Reports Server (NTRS)

    Bampton, Cliff; Goodin, Wes; VanDaam, Tom; Creeger, Gordon; James, Steve

    2005-01-01

    True net shape consolidation of powder metal (PM) by hot isostatic pressing (HIP) provides opportunities for many cost, performance and life benefits over conventional fabrication processes for large rocket engine structures. Various forms of selectively net-shape PM have been around for thirty years or so. However, it is only recently that major applications have been pursued for rocket engine hardware fabricated in the United States. The method employs sacrificial metallic tooling (HIP capsule and shaped inserts), which is removed from the part after HIP consolidation of the powder, by selective acid dissolution. Full exploitation of net-shape PM requires innovative approaches in both component design and materials and processing details. The benefits include: uniform and homogeneous microstructure with no porosity, irrespective of component shape and size; elimination of welds and the associated quality and life limitations; removal of traditional producibility constraints on design freedom, such as forgeability and machinability, and scale-up to very large, monolithic parts, limited only by the size of existing HIP furnaces. Net-shape PM HIP also enables fabrication of complex configurations providing additional, unique functionalities. The progress made in these areas will be described. Then critical aspects of the technology that still require significant further development and maturation will be discussed from the perspective of an engine systems builder and end-user of the technology.

  1. Near Net Shape Manufacturing of New Titanium Powders for Industry

    SciTech Connect

    2009-05-01

    This factsheet describes a research project whose goal is to develop a manufacturing technology to process new titanium powders into fully consolidated near net shape components for industrial applications. This will be achieved using various technologies, including press and sinter, pneumatic isostatic forging (PIF), hot isostatic pressing (HIP), and adiabatic compaction.

  2. Electrohydraulic Forming of Near Net Shape Automotive Panels

    SciTech Connect

    2009-01-01

    This factsheet describes a research project whose goal is to develop the electrohydraulic forming (EHF) process as a near net shape automotive panel manufacturing technology that simultaneously reduces the energy embedded in vehicles and the energy consumed while producing automotive structures.

  3. Free form fabrication of metallic components using laser engineered net shaping (LENS{trademark})

    SciTech Connect

    Griffith, M.L.; Keicher, D.M.; Atwood, C.L.

    1996-09-01

    Solid free form fabrication is one of the fastest growing automated manufacturing technologies that has significantly impacted the length of time between initial concept and actual part fabrication. Starting with CAD renditions of new components, several techniques such as stereolithography and selective laser sintering are being used to fabricate highly accurate complex three-dimensional concept models using polymeric materials. Coupled with investment casting techniques, sacrificial polymeric objects are used to minimize costs and time to fabricate tooling used to make complex metal castings. This paper will describe recent developments in a new technology, known as LENS{sup {trademark}} (Laser Engineered Net Shaping), to fabricate metal components directly from CAD solid models and thus further reduce the lead times for metal part fabrication. In a manner analogous to stereolithography or selective sintering, the LENS{sup {trademark}} process builds metal parts line by line and layer by layer. Metal particles are injected into a laser beam, where they are melted and deposited onto a substrate as a miniature weld pool. The trace of the laser beam on the substrate is driven by the definition of CAD models until the desired net-shaped densified metal component is produced.

  4. Laser engineered net shaping (LENS) for the fabrication of metallic components

    SciTech Connect

    Griffith, M.L.; Keicher, D.L.; Romero, J.A.; Atwood, C.L.; Harwell, L.D.; Greene, D.L.; Smugeresky, J.E.

    1996-06-01

    Solid free form fabrication is a fast growing automated manufacturing technology that has reduced the time between initial concept and fabrication. Starting with CAD renditions of new components, techniques such as stereolithography and selective laser sintering are being used to fabricate highly accurate complex 3-D objects using polymers. Together with investment casting, sacrificial polymeric objects are used to minimize cost and time to fabricate tooling used to make complex metal casting. This paper describes recent developments in LENS{trademark} (Laser Engineered Net Shaping) to fabricate the metal components {ital directly} from CAD solid models and thus further reduce the lead time. Like stereolithography or selective sintering, LENS builds metal parts line by line and layer by layer. Metal particles are injected into a laser beam where they are melted and deposited onto a substrate as a miniature weld pool. The trace of the laser beam on the substrate is driven by the definition of CAD models until the desired net-shaped densified metal component is produced.

  5. Net shape complex preforms for liquid composite molding processes

    SciTech Connect

    Buckley, D.T.

    1995-10-01

    The author will present information, slides and a video showing breakthroughs in the critical steps necessary to automate the manufacture of net shape complex reinforcement preforms in high volumes. Complex preforms can now be ultrasonically cut to net shapes, prior to the liquid composite molding process (LCM, RTM, SRIM, etc.), via CNC type controlled multiaxis machinery. In high volume applications, it is not cost effective to do this after molding the composite. The CompForm process provides methodology for the production of complex preforms. Complex preforms are engineered with laminate schedules that provide anisotropic properties in the structural composite article. Complex preforms typically have non homogeneous wall sections, use engineering materials located strategically for maximum performance, and include core materials, fasteners and inserts in the preform.

  6. Near-Net Shape Powder Metallurgy Rhenium Thruster

    NASA Technical Reports Server (NTRS)

    Leonhardt, Todd; Hamister, Mark; Carlen, Jan C.; Biaglow, James; Reed, Brian

    2001-01-01

    This paper describes the development of a method to produce a near-net shape (NNS) powder metallurgy (PM) rhenium combustion chamber of the size 445 N (100 lbf) used in a high performance liquid apogee engine. These engines are used in low earth Orbit and geostationary orbit for satellite positioning systems. The developments in near-net shape powder metallurgy rhenium combustion chambers reported in this paper will reduce manufacturing cost of the rhenium chambers by 25 percent, and reduce the manufacturing time by 30 to 40 percent. The quantity of rhenium metal powder used to produce a rhenium chamber is reduced by approximately 70 percent and the subsequent reduction in machining schedule and costs is nearly 50 percent.

  7. Near Net Shape production of metal components using LENS

    SciTech Connect

    Schlienger, E.; Dimos, D.; Griffith, M.; Michael, J.; Oliver, M.; Romero, T.; Smugeresky, J.

    1998-03-01

    Rapid Prototyping and Near Net Shape manufacturing technologies are the subject of considerable attention and development efforts. At Sandia National Laboratories, one such effort is LENS (Laser Engineered Net Shaping). The LENS process utilizes a stream of powder and a focused Nd YAG laser to build near net shape fully dense metal parts. In this process, a 3-D solid model is sliced, then an X-Y table is rastered under the beam to build each slice. The laser 1 powder head is incremented upward with each slice and the deposition process is controlled via shuttering of the laser. At present, this process is capable of producing fully dense metal parts of iron, nickel and titanium alloys including tool steels and aluminides. Tungsten components have also been produced. A unique aspect of this process is the ability to produce components wherein the composition varies at differing locations in the part. Such compositional variations may be accomplished in either a stepped or graded fashion. In this paper, the details of the process will be described. The deposition mechanism will be characterized and microstructures and their associated properties will be discussed. Examples of parts which have been produced will be shown and issues regarding dimensional control and surface finish will be addressed.

  8. Social amoebae trap and kill bacteria by casting DNA nets.

    PubMed

    Zhang, Xuezhi; Zhuchenko, Olga; Kuspa, Adam; Soldati, Thierry

    2016-01-01

    Extracellular traps (ETs) from neutrophils are reticulated nets of DNA decorated with anti-microbial granules, and are capable of trapping and killing extracellular pathogens. Various phagocytes of mammals and invertebrates produce ETs, however, the evolutionary history of this DNA-based host defence strategy is unclear. Here we report that Sentinel (S) cells of the multicellular slug stage of the social amoeba Dictyostelium discoideum produce ETs upon stimulation with bacteria or lipopolysaccharide in a reactive oxygen species-dependent manner. The production of ETs by S cells requires a Toll/Interleukin-1 receptor domain-containing protein TirA and reactive oxygen species-generating NADPH oxidases. Disruption of these genes results in decreased clearance of bacterial infections. Our results demonstrate that D. discoideum is a powerful model organism to study the evolution and conservation of mechanisms of cell-intrinsic immunity, and suggest that the origin of DNA-based ETs as an innate immune defence predates the emergence of metazoans. PMID:26927887

  9. Social amoebae trap and kill bacteria by casting DNA nets

    PubMed Central

    Zhang, Xuezhi; Zhuchenko, Olga; Kuspa, Adam; Soldati, Thierry

    2016-01-01

    Extracellular traps (ETs) from neutrophils are reticulated nets of DNA decorated with anti-microbial granules, and are capable of trapping and killing extracellular pathogens. Various phagocytes of mammals and invertebrates produce ETs, however, the evolutionary history of this DNA-based host defence strategy is unclear. Here we report that Sentinel (S) cells of the multicellular slug stage of the social amoeba Dictyostelium discoideum produce ETs upon stimulation with bacteria or lipopolysaccharide in a reactive oxygen species-dependent manner. The production of ETs by S cells requires a Toll/Interleukin-1 receptor domain-containing protein TirA and reactive oxygen species-generating NADPH oxidases. Disruption of these genes results in decreased clearance of bacterial infections. Our results demonstrate that D. discoideum is a powerful model organism to study the evolution and conservation of mechanisms of cell-intrinsic immunity, and suggest that the origin of DNA-based ETs as an innate immune defence predates the emergence of metazoans. PMID:26927887

  10. Net shape fabrication of Alpha Silicon Carbide turbine components

    NASA Technical Reports Server (NTRS)

    Storm, R. S.

    1982-01-01

    Development of Alpha Silicon Carbide components by net shape fabrication techniques has continued in conjunction with several turbine engine programs. Progress in injection molding of simple parts has been extended to much larger components. Turbine rotors fabricated by a one piece molding have been successfully spin tested above design speeds. Static components weighing up to 4.5 kg and 33 cc in diameter have also been produced using this technique. Use of sintering fixtures significantly improves dimensional control. A new Si-SiC composite material has also been developed with average strengths up to 1000 MPa (150 ksi) at 1200 C.

  11. Laser engineered net shaping for direct fabrication of metal components

    SciTech Connect

    Dimos, D.; Schlienger, M.E.

    1997-09-01

    Sandia National Laboratories is developing a new technology to fabricate three-dimensional metallic components directly from CAD solid models. This process, called Laser Engineered Net Shaping (LENS{trademark}), exhibits enormous potential to revolutionize the way in which metal parts, such as complex prototypes, tooling, and small lot production parts, are produced. To perform the process, metal powder is injected into a molten pool created by a focused, high powered laser beam. Simultaneously, the substrate on which the deposition is occurring is scanned under the beam/powder interaction zone to fabricate the desired cross-sectional geometry. Consecutive layers are sequentially deposited, thereby producing a three-dimensional metal component.

  12. HYDROGEN EFFECTS ON LASER ENGINEERED NET SHAPE (LENS) REPAIRED WELDMENTS

    SciTech Connect

    Korinko, P; Thad Adams, T

    2006-10-06

    New methods of repairing mis-machined components are always of interest. In this study, an innovative method using Laser Engineered Net Shape{trademark} (LENS{reg_sign}) forming was used to repair intentionally mis-machined test articles. The components were repaired and subsequently hydrogen charged and burst tested. The LENS repair did not have an adverse effect on the solid state weld process that was used to repair the components. Hydrogen charged samples failed in a similar manner to the uncharged samples. Overall, the prospects for LENS repairing similar products are favorable and further work is encouraged.

  13. Production of aluminum-lithium near net shape extruded cylinders

    NASA Technical Reports Server (NTRS)

    Hartley, Paula J.

    1995-01-01

    In the late 1980's, under funding from the Advanced Launch System Program, numerous near net shape technologies were investigated as a means for producing high quality, low cost Aluminum-Lithium (Al-Li) hardware. Once such option was to extrude near net shape barrel panels instead of producing panels by machining thick plate into a final tee-stiffened configuration (which produced up to 90% scrap). This method offers a reduction in the volume of scrap and consequently reduces the buy-to-fly cost. Investigation into this technology continued under Shuttle-C funding where four Al alloys 2219, 2195, 2096, and RX 818 were extruded. Presented herein are the results of that program. Each alloy was successfully extruded at Wyman Gordon, opened and flattened at Ticorm, and solution heat treated and stretched at Reynolds Metals Company. The first two processes were quite successful while the stretching process did offer some challenges. Due to the configuration of the panels and the stretch press set-up, it was difficult to induce a consistent percentage of cold work throughout the length and width of each panel. The effects of this variation will be assessed in the test program to be conducted at a future date.

  14. Net-Shape Forming and Mechanical Properties of MIM418 Turbine Wheel

    NASA Astrophysics Data System (ADS)

    Zhang, Lin; Chen, Xiaowei; Li, Dan; Xuanhui, Qu; Mingli, Qin; Li, Zhou

    2016-07-01

    Near-net shape forming of the turbine wheel with a hollow internal structure was realized by adopting the die with side core-pulling mechanism. MIM418 turbine wheel with relative density above 99.5% is obtained by the combination of vacuum sintering and hot isostatic pressing. A high volume fraction (57%) of near cuboidal γ' phase with average particle size of 0.52 μm is formed in γ matrix. Small amount of discrete carbides with size of 0.2-0.4 μm is distributed uniformly on grain boundaries and within grains. The tensile strength, yield strength, and ductility of MIM418 superalloy reach 1425 MPa, 1004 MPa, and 19.4%, respectively, which are much higher than that of the cast K418 superalloy.

  15. Laser Engineered Net Shaping (LENS(TM)): A Tool for Direct Fabrication of Metal Parts

    SciTech Connect

    Atwood, C.; Ensz, M.; Greene, D.; Griffith, M.; Harwell, L.; Reckaway, D.; Romero, T.; Schlienger, E.; Smugeresky, J.

    1998-11-05

    For many years, Sandia National Laboratories has been involved in the development and application of rapid prototyping and dmect fabrication technologies to build prototype parts and patterns for investment casting. Sandia is currently developing a process called Laser Engineered Net Shaping (LENS~) to fabricate filly dense metal parts dwectly from computer-aided design (CAD) solid models. The process is similar to traditional laser-initiated rapid prototyping technologies such as stereolithography and selective laser sintering in that layer additive techniques are used to fabricate physical parts directly from CAD data. By using the coordinated delivery of metal particles into a focused laser beam apart is generated. The laser beam creates a molten pool of metal on a substrate into which powder is injected. Concurrently, the substrate on which the deposition is occurring is moved under the beam/powder interaction zone to fabricate the desired cross-sectiwal geometry. Consecutive layers are additively deposited, thereby producing a three-dmensional part. This process exhibits enormous potential to revolutionize the way in which metal parts, such as complex prototypes, tooling, and small-lot production parts, are produced. The result is a comple~ filly dense, near-net-shape part. Parts have been fabricated from 316 stainless steel, nickel-based alloys, H13 tool steel, and titanium. This talk will provide a general overview of the LENS~ process, discuss potential applications, and display as-processed examples of parts.

  16. Integrated Computational Materials Engineering and Modelling of Shape Casting Processes - Needs, Benefits, Limitations and Hurdles

    NASA Astrophysics Data System (ADS)

    Schneider, M. C.; Sturm, J. C.; Schaefer, W.; Hepp, E.; Gurevich, V.

    2015-06-01

    In this paper, the industrial needs and potential benefits of ICME for shape castings are described from the point of view of a commercial provider of casting process simulation tools. At the same time, the paper addresses the challenges, limitations, and hurdles regarding the extent to which ICME is or can be adopted on an industrial scale for shape cast components. The discussion is backed by concrete examples illustrating the advantages and limitations of integrating models and simulation in the design chain of cast components, in the design and analysis of the processing route of a casting, as well as over the different length scales through which the structures and corresponding behaviorof the cast material are determined. The biggest impact of the ICME approach will only be apparent when the increased accuracy or level of detail provided by the methodology is truly necessary, because it leads to changes in design decisions for the product or manufacturing process.

  17. Near-Net-Shape Processing of Sintered Fibrous Ceramics Achieved

    NASA Technical Reports Server (NTRS)

    Angel, Paul W.

    2000-01-01

    A variety of sintered fibrous ceramic (SFC) materials have been developed over the last 50 years as thermal barrier materials for reentry applications. SFC materials typically exhibit very low thermal conductivities combined with low densities and good thermal stability up to 2500 F. These materials have flown successfully on the space shuttle orbiters since the 1960's. More recently, the McDonnell Douglas Corporation successfully used SFC tiles as a heat shield on the underside of its DC X test vehicle. For both of these applications, tiles are machined from blocks of a specific type of SFC called an alumina-enhanced thermal barrier (AETB). The sizes of these blocks have been limited by the manufacturing process. In addition, as much as 80 to 90 percent of the material can be lost during the machining of tiles with significant amounts of curvature. To address these problems, the NASA Glenn Research Center at Lewis Field entered a cooperative contract with the Boeing Company to develop a vacuum-assisted forming process that can produce large (approximately 4 square feet), severely contoured panels of AETB while saving costs in comparison to the conventional cast-and-machine billet process. For shuttle use, AETB is slurry cast, drained, and fired to form square billets conforming to the shape of the filtration box. The billets are then cut into tiles of the appropriate size for thermally protecting the space shuttle. Processing techniques have limited the maximum size of AETB billets to 21.5 square inches by 6.5-in. thick, but the space shuttles use discrete heat shield tiles no more than 8 to 12 square inches. However, in other applications, large, complex shapes are needed, and the tiling approach is undesirable. For such applications, vacuum-assisted forming can produce large parts with complex shapes while reducing machining waste and eliminating cemented joints between bonded billets. Because it allows contoured shapes to be formed, material utilization is

  18. LASER ENGINEERED NET SHAPING FOR REPAIR AND HYDROGEN COMPATIBILITY

    SciTech Connect

    Korinko, P.; Adams, T.

    2011-08-05

    A method to repair mismatched or damaged components using Laser Engineered Net Shaping{sup R} (LENS) technology to apply material was investigated for its feasibility for components exposed to hydrogen. The mechanical properties of LENS bulk materials were also tested for hydrogen compatibility. The LENS process was used to repair simulated and actual mismachined components. These sample components were hydrogen charged and burst tested in the as-received, as-damaged, and as-repaired conditions. The testing showed that there was no apparent additional deficiency associated with hydrogen charging compared to the repair technique. The repair techniques resulted in some components meeting the requirements while others did not. Additional procedure/process development is required prior to recommending production use of LENS.

  19. Laser Engineered Net Shape (LENS) Technology for the Repair of Ni-Base Superalloy Turbine Components

    NASA Astrophysics Data System (ADS)

    Liu, Dejian; Lippold, John C.; Li, Jia; Rohklin, Stan R.; Vollbrecht, Justin; Grylls, Richard

    2014-09-01

    The capability of the laser engineered net shape (LENS) process was evaluated for the repair of casting defects and improperly machined holes in gas turbine engine components. Various repair geometries, including indentations, grooves, and through-holes, were used to simulate the actual repair of casting defects and holes in two materials: Alloy 718 and Waspaloy. The influence of LENS parameters, including laser energy density, laser scanning speed, and deposition pattern, on the repair of these defects and holes was studied. Laser surface remelting of the substrate prior to repair was used to remove machining defects and prevent heat-affected zone (HAZ) liquation cracking. Ultrasonic nondestructive evaluation techniques were used as a possible approach for detecting lack-of-fusion in repairs. Overall, Alloy 718 exhibited excellent repair weldability, with essentially no defects except for some minor porosity in repairs representative of deep through-holes and simulated large area casting defects. In contrast, cracking was initially observed during simulated repair of Waspaloy. Both solidification cracking and HAZ liquation cracking were observed in the repairs, especially under conditions of high heat input (high laser power and/or low scanning speed). For Waspaloy, the degree of cracking was significantly reduced and, in most cases, completely eliminated by the combination of low laser energy density and relatively high laser scanning speeds. It was found that through-hole repairs of Waspaloy made using a fine powder size exhibited excellent repair weldability and were crack-free relative to repairs using coarser powder. Simulated deep (7.4 mm) blind-hole repairs, representative of an actual Waspaloy combustor case, were successfully produced by the combination use of fine powder and relatively high laser scanning speeds.

  20. Laser engineered net shaping (LENS{trademark}) process: Optimization of surface finish and microstructural properties

    SciTech Connect

    Smugeresky, J.E.; Keicher, D.M.; Romero, J.A.; Griffith, M.L.; Harwell, L.D.

    1997-11-01

    Rapid prototyping (RP) has revolutionized the approach to fabricating geometrically complex hardware from a CAD solid model. The various RP techniques allow component designers to directly fabricate conceptual models in plastics and polymer coated metals; however, each of the techniques requires additional processes, e.g. investment casting, to allow the fabrication of functional metallic hardware. This limitation has provided the impetus for further development of solid freeform fabrication technologies which enable fabrication of functional metallic hardware directly from the CAD solid model. The Laser Engineered Net Shaping (LENS{trademark}) process holds promise in satisfying this need. This newly emerging technology possesses the capability to fabricate fully dense components with good dimensional accuracy and with unique materials properties. Relatively complex geometrical shapes have been fabricated using this technology. In continuing to develop the LENS{trademark} process, further advancements are required. The functional dependence of the component surface finish and microstructural characteristics on process parameters including power size and size distribution are being evaluated. A set of statistically designed experiments is being used to sort through the various process parameters and identify significant process variables for improving surface finish and achieving optimum material microstructural properties.

  1. Nocturnal foraging enhanced by enlarged secondary eyes in a net-casting spider.

    PubMed

    Stafstrom, Jay A; Hebets, Eileen A

    2016-05-01

    Animals that possess extreme sensory structures are predicted to have a related extreme behavioural function. This study focuses on one such extreme sensory structure-the posterior median eyes of the net-casting spider Deinopis spinosa. Although past research has implicated the importance of vision in the nocturnal foraging habits of Deinopis, no direct link between vision in the enlarged eyes and nocturnal foraging has yet been made. To directly test the hypothesis that the enlarged posterior median eyes facilitate visually based nocturnal prey capture, we conducted repeated-measures, visual occlusion trials in both natural and laboratory settings. Our results indicate that D. spinosa relies heavily on visual cues detected by the posterior median eyes to capture cursorial prey items. We suggest that the enlarged posterior median eyes benefit D. spinosa not only through increased diet breadth, but also by allowing spiders to remain active solely at night, thus evading predation by diurnal animals. PMID:27194291

  2. Electrohydraulic Forming of Near-Net Shape Automotive Panels

    SciTech Connect

    Golovaschenko, Sergey F.

    2013-09-26

    The objective of this project was to develop the electrohydraulic forming (EHF) process as a near-net shape automotive panel manufacturing technology that simultaneously reduces the energy embedded in vehicles and the energy consumed while producing automotive structures. Pulsed pressure is created via a shockwave generated by the discharge of high voltage capacitors through a pair of electrodes in a liquid-filled chamber. The shockwave in the liquid initiated by the expansion of the plasma channel formed between two electrodes propagates towards the blank and causes the blank to be deformed into a one-sided die cavity. The numerical model of the EHF process was validated experimentally and was successfully applied to the design of the electrode system and to a multi-electrode EHF chamber for full scale validation of the process. The numerical model was able to predict stresses in the dies during pulsed forming and was validated by the experimental study of the die insert failure mode for corner filling operations. The electrohydraulic forming process and its major subsystems, including durable electrodes, an EHF chamber, a water/air management system, a pulse generator and integrated process controls, were validated to be capable to operate in a fully automated, computer controlled mode for forming of a portion of a full-scale sheet metal component in laboratory conditions. Additionally, the novel processes of electrohydraulic trimming and electrohydraulic calibration were demonstrated at a reduced-scale component level. Furthermore, a hybrid process combining conventional stamping with EHF was demonstrated as a laboratory process for a full-scale automotive panel formed out of AHSS material. The economic feasibility of the developed EHF processes was defined by developing a cost model of the EHF process in comparison to the conventional stamping process.

  3. EcoCasting: Using NetLogo models of aquatic ecosystems to teach scientific inquiry

    NASA Astrophysics Data System (ADS)

    Buzby, C. K.; Jona, K.

    2010-12-01

    The EcoCasting project from the Office of STEM Education Partnerships (OSEP) at Northwestern University has developed a computer model-based curriculum for high school environmental science classes to study complexity in aquatic ecosystems. EcoCasting aims to deliver cutting edge scientific research on bioaccumulation in invaded Great Lakes food webs to high school classes. Scientists and environmental engineers at Northwestern are investigating unusual bioaccumulation patterns in invaded food webs of the Great Lakes. High school students are exploring this authentic data to understand what is causing the anomalies in the data. Students use a series of NetLogo agent-based models of an aquatic ecosystem to study how toxins accumulate in the food web. Using these models, students learn about predator-prey relationships, bioaccumulation, and invasive species. Students are confronted with contradictory data collected by scientists and investigate alternative food web mechanisms at work. By studying the individual variables, students learn common scientific principles. When multiple variables are combined in a unifying model, students learn that the interactions lead to unexpected outcomes. Students learn about the complexity of the ecosystem and gain proficiency interpreting computer models and scientific data collection in this curriculum. Model of aquatic food chain

  4. Near-Net-Shape Production of Hollow Titanium Alloy Components via Electrochemical Reduction of Metal Oxide Precursors in Molten Salts

    NASA Astrophysics Data System (ADS)

    Hu, Di; Xiao, Wei; Chen, George Z.

    2013-04-01

    Metal oxide precursors (ca. 90 wt pct Ti, 6 wt pct Al, and 4 wt pct V) were prepared with a hollow structure in various shapes such as a sphere, miniature golf club head, and cup using a one-step solid slip-casting process. The precursors were then electro-deoxidized in molten calcium chloride [3.2 V, 1173 K (900 °C)] against a graphite anode. After 24 hours of electrolysis, the near-net-shape Ti-6Al-4V product maintained its original shape with controlled shrinkage. Oxygen contents in the Ti-6Al-4V components were typically below 2000 ppm. The maximum compressive stress and modulus of electrolytic products obtained in this work were approximately 243 MPa and 14 GPa, respectively, matching with the requirement for medical implants. Further research directions are discussed for mechanical improvement of the products via densification during or after electrolysis. This simple, fast, and energy-efficient near-net-shape manufacturing method could allow titanium alloy components with desired geometries to be prepared directly from a mixture of metal oxides, promising an innovative technology for the low-cost production of titanium alloy components.

  5. Effect of the defect initial shape on the fatigue lifetime of a continuous casting machine roll

    NASA Astrophysics Data System (ADS)

    Yasniy, Oleh P.; Lapusta, Yuri

    2016-08-01

    The article deals with the influence of the defect initial shape on the residual lifetime of a continuous casting machine roll made of 25Cr1MoV steel. Based on this approach, previously proposed by some authors, the growth of the surface fatigue crack was modeled in a roll under loading and temperature conditions that are close to operational ones, taking into account the statistical distribution of the C parameter of Paris' equation. Dependencies of the continuous casting machines roll fatigue lifetime on the initial defect shape and critical defect sizes are obtained.

  6. Progress in net shape fabrication of alpha sic turbine components

    NASA Technical Reports Server (NTRS)

    Sweeting, T. B.; Frechette, F. J.; Macbeth, J. W.

    1984-01-01

    An update of the status of ceramic component development of the AGT Programs is presented. Activity on AGTO Program focussed on the following: successful transition from the prototype to engine configuration rotor, investigation of alternate rotor molding techniques, and completion of scroll assemblies. Progress on the Garrett AGT Program was highlighted by the introduction of plastic molding and extrusion to parts which were previously fabricated by slip casting and isopressing respectively.

  7. Near net shape processing for solar thermal propulsion hardware using directed light fabrication

    SciTech Connect

    Milewski, J.O.; Fonseca, J.C.; Lewis, G.K.

    1998-12-01

    Directed light fabrication (DLF) is a direct metal deposition process that fuses gas delivered powder, in the focal zone of a high powered laser beam to form fully fused near net shaped components. The near net shape processing of rhenium, tungsten, iridium and other high temperature materials may offer significant cost savings compared with conventional processing. This paper describes a 3D parametric solid model, integrated with a manufacturing model, and creating a control field which runs on the DLF machine directly depositing a fully dense, solid metal, near net shaped, nozzle component. Examples of DLF deposited rhenium, iridium and tantalum, from previous work, show a continuously solidified microstructure in rod and tube shapes. Entrapped porosity indicates the required direction for continued process development. These combined results demonstrate the potential for a new method to fabricate complex near net shaped components using materials of interest to the space and aerospace industries.

  8. Development of a super-pressure balloon with a diamond-shaped net

    NASA Astrophysics Data System (ADS)

    Saito, Yoshitaka; Iijima, Issei; Matsuzaka, Yukihiko; Tanaka, Shigeki; Matsushima, Kiyoho; Kajiwara, Koji; Shimadu, Shigeyuki

    2012-07-01

    The essential mechanism for the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it was found that the small local curvature can also be obtained, if the balloon is covered by a diamond-shaped net with vertically elongated shape. In addition, this method has following merits; 1. the weight of the balloon can be reduced by using a weak but light film and a fine mesh net, 2. the deployment problem known for the lobed-pumpkin shaped balloon can be solved due to its lack of additional films, 3. the capacity of resist pressure is not spoiled severely due to the manufacturing error of the net, since the local distortion of the mesh size does not affect the global balloon shape. First, a 3-m balloon using a polyethylene film and a net using Kevlar ropes was made for the confirmation of this method. The inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloons using a polyethylene film and a net using the Vectran were developed and checked their stable deployment through the ground inflation tests. The flight test of a 3,000 m^3 balloon will be performed in this spring. In this paper, the method to cover a balloon with a diamond-shaped net will be explained and the results of ground and the flight tests will be reported.

  9. Fabrication of porous NiTi shape memory alloy structures using laser engineered net shaping.

    PubMed

    Krishna, B Vamsi; Bose, Susmita; Bandyopadhyay, Amit

    2009-05-01

    Porous NiTi alloy samples were fabricated with 12-36% porosity from equiatomic NiTi alloy powder using laser engineered net shaping (LENS). The effects of processing parameters on density and properties of laser-processed NiTi alloy samples were investigated. It was found that the density increased rapidly with increasing the specific energy input up to 50 J/mm(3). Further increase in the energy input had small effect on density. High cooling rates associated with LENS processing resulted in higher amount of cubic B2 phase, and increased the reverse transformation temperatures of porous NiTi samples due to thermally induced stresses and defects. Transformation temperatures were found to be independent of pore volume, though higher pore volume in the samples decreased the maximum recoverable strain from 6% to 4%. Porous NiTi alloy samples with 12-36% porosity exhibited low Young's modulus between 2 and 18 GPa as well as high compressive strength and recoverable strain. Because of high open pore volume between 36% and 62% of total volume fraction porosity, these porous NiTi alloy samples can potentially accelerate the healing process and improve biological fixation when implanted in vivo. Thus porous NiTi is a promising biomaterial for hard tissue replacements. PMID:18937263

  10. Reliability of measurements made on scanned cast models using the 3Shape R700 scanner

    PubMed Central

    Rebello, I M C R; Vogel, C J; Barbosa, M C

    2015-01-01

    Objectives: In dentistry, the latest technological advancements have been incorporated primarily into diagnostic tools such as virtual dental models. The aim of this study was to evaluate the reliability of measurements made on digital cast models scanned in the 3Shape R700 scanner (3Shape, Copenhagen, Denmark) that uses a non-destructive laser beam to reproduce model surfaces so that the plaster model is not destroyed. Methods: The sample consisted of 26 cast models, and 6 linear measurements were made on the cast models and compared with the same measurements on digital models. The measurements assessed were: (1) distance between mandibular canines; (2) distance between mandibular molars; (3) distance between canine and maxillary molar; (4) buccal–lingual diameter of maxillary central incisor; (5) distance between two points of the incisive papillae of maxillary and mandibular central incisors; and (6) distance between the buccal surface of the maxillary central incisor and the buccal surface of the mandibular antagonist (overjet). The Student's t-test or Wilcoxon test was used at 5% and the Lin's concordance test at 95% confidence interval. Results: The overjet measurement was the only one that showed a statistically significant difference (p < 0.05). A high level of concordance was found for all measurements. Conclusions: The digital models obtained from the 3Shape R700 scanner are reliable and can be considered an alternative to cast models for performing measurements and analyses in orthodontic practice. PMID:25651273

  11. Slip casting and extruding shapes of rhenium with metal oxide additives. 1: Feasibility demonstration

    NASA Technical Reports Server (NTRS)

    Barr, F. A.; Page, R. J.

    1986-01-01

    The feasibility of fabricating small rhenium parts with metal oxide additives by means of slip casting and extrusion techniques is described. The metal oxides, ZrO2 and HfO2 were stabilized into the cubic phase with Y2O3. Additions of metal oxide to the rhenium of up to 15 weight percent were used. Tubes of 17 mm diameter with 0.5 mm walls were slip cast by adapting current ceramic oxide techniques. A complete cast double conical nozzle demonstrated the ability to meet shapes and tolerances. Extrusion of meter long tubing lengths of 3.9 mm o.d. x 2.3 mm i.d. final dimension is documented. Sintering schedules are presented to produce better than 95% of theoretical density parts. Finished machining was found possible were requried by electric discharge machining and diamond grinding.

  12. Precision cast vs. wrought superalloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Borofka, J. C.; Casey, M. E.

    1986-01-01

    While cast polycrystalline superalloys recommend themselves in virtue of better 'buy-to-fly' ratios and higher strengthening gamma-prime volume fractions than those of wrought superalloys, the expansion of their use into such critical superalloy applications as gas turbine hot section components has been slowed by insufficient casting process opportunities for microstructural control. Attention is presently drawn, however, to casting process developments facilitating the production of defect-tolerant superalloy castings having improved fracture reliability. Integrally bladed turbine wheel and thin-walled turbine exhaust case near-net-shape castings have been produced by these means.

  13. Nonaqueous composition for slip casting or cold forming refractory material into solid shapes

    SciTech Connect

    Montgomery, L.C.

    1993-08-24

    A composition is described for slip casting or cold forming non-oxide refractory material(s) into solid shape comprising finely divided solid refractory materials selected from the group consisting of metal boride, refractory carbide, nitride, silicide and a refractory metal of tungsten, molybdenum, tantalum and chromium suspended in a nonaqueous liquid slip composition consisting essentially of a deflocculent composed of a vinyl chloride-vinyl acetate resin dissolved in an organic solvent.

  14. Modeling injection molding of net-shape active ceramic components.

    SciTech Connect

    Baer, Tomas; Cote, Raymond O.; Grillet, Anne Mary; Yang, Pin; Hopkins, Matthew Morgan; Noble, David R.; Notz, Patrick K.; Rao, Rekha Ranjana; Halbleib, Laura L.; Castaneda, Jaime N.; Burns, George Robert; Mondy, Lisa Ann; Brooks, Carlton, F.

    2006-11-01

    To reduce costs and hazardous wastes associated with the production of lead-based active ceramic components, an injection molding process is being investigated to replace the current machining process. Here, lead zirconate titanate (PZT) ceramic particles are suspended in a thermoplastic resin and are injected into a mold and allowed to cool. The part is then bisque fired and sintered to complete the densification process. To help design this new process we use a finite element model to describe the injection molding of the ceramic paste. Flow solutions are obtained using a coupled, finite-element based, Newton-Raphson numerical method based on the GOMA/ARIA suite of Sandia flow solvers. The evolution of the free surface is solved with an advanced level set algorithm. This approach incorporates novel methods for representing surface tension and wetting forces that affect the evolution of the free surface. Thermal, rheological, and wetting properties of the PZT paste are measured for use as input to the model. The viscosity of the PZT is highly dependent both on temperature and shear rate. One challenge in modeling the injection process is coming up with appropriate constitutive equations that capture relevant phenomenology without being too computationally complex. For this reason we model the material as a Carreau fluid and a WLF temperature dependence. Two-dimensional (2D) modeling is performed to explore the effects of the shear in isothermal conditions. Results indicate that very low viscosity regions exist near walls and that these results look similar in terms of meniscus shape and fill times to a simple Newtonian constitutive equation at the shear-thinned viscosity for the paste. These results allow us to pick a representative viscosity to use in fully three-dimensional (3D) simulation, which because of numerical complexities are restricted to using a Newtonian constitutive equation. Further 2D modeling at nonisothermal conditions shows that the choice of

  15. Shape Memory Effect in Cast Versus Deformation-Processed NiTiNb Alloys

    NASA Astrophysics Data System (ADS)

    Hamilton, Reginald F.; Lanba, Asheesh; Ozbulut, Osman E.; Tittmann, Bernhard R.

    2015-06-01

    The shape memory effect (SME) response of a deformation-processed NiTiNb shape memory alloy is benchmarked against the response of a cast alloy. The insoluble Nb element ternary addition is known to widen the hysteresis with respect to the binary NiTi alloy. Cast microstructures naturally consist of a cellular arrangement of characteristic eutectic microconstituents surrounding primary matrix regions. Deformation processing typically aligns the microconstituents such that the microstructure resembles discontinuous fiber-reinforced composites. Processed alloys are typically characterized for heat-to-recover applications and thus deformed at constant temperature and subsequently heated for SME recovery, and the critical stress levels are expected to facilitate plastic deformation of the microconstituents. The current work employs thermal cycling under constant bias stresses below those critical levels. This comparative study of cast versus deformation-processed NiTiNb alloys contrasts the strain-temperature responses in terms of forward Δ T F = M s - M f and reverse Δ T R = A f - A s temperature intervals, the thermal hysteresis, and the recovery ratio. The results underscore that the deformation-processed microstructure inherently promotes irreversibility and differential forward and reverse transformation pathways.

  16. Near-net-shape fabrication of continuous Ag-Clad Bi-Based superconductors

    SciTech Connect

    Lanagan, M. T. et al.

    1998-04-01

    We have developed a near-net-shape process for Ag-clad Bi-2212 superconductors as an alternative to the powder-in-tube process. This new process offers the advantages of nearly continuous processing, minimization of processing steps, reasonable ability to control the Bi-2212/Ag ratio, and early development of favorable texture of the Bi-2212 grains. Superconducting properties are discussed.

  17. Creating Two-Dimensional Nets of Three-Dimensional Shapes Using "Geometer's Sketchpad"

    ERIC Educational Resources Information Center

    Maida, Paula

    2005-01-01

    This article is about a computer lab project in which prospective teachers used Geometer's Sketchpad software to create two-dimensional nets for three-dimensional shapes. Since this software package does not contain ready-made tools for creating non-regular or regular polygons, the students used prior knowledge and geometric facts to create their…

  18. Dogs cast NETs too: Canine neutrophil extracellular traps in health and immune-mediated hemolytic anemia.

    PubMed

    Jeffery, Unity; Kimura, Kayoko; Gray, Robert; Lueth, Paul; Bellaire, Bryan; LeVine, Dana

    2015-12-15

    Neutrophil extracellular traps (NETs) are webs of DNA and protein with both anti-microbial and pro-thrombotic properties which have not been previously reported in dogs. To confirm dog neutrophils can form NETs, neutrophils were isolated from healthy dogs, and stimulated in vitro with 2μM, 8μM, 31μM, and 125μM platelet activating factor (PAF) or 0.03μM, 0.1μM, 0.4μM, 1.6μM and 6.4μM phorbol-12-myristate-13-acetate (PMA). Extracellular DNA was measured using the cell impermeable dye Sytox Green every hour for 4h. At 4h, extracellular DNA was significantly greater than non-stimulated cells at concentrations ≥31μM and ≥0.1μM for PAF and PMA, respectively. Cells stimulated with 31.25μM PAF reached maximal fluorescence by 1h, whereas maximal fluorescence was not achieved until 2h for cells stimulated with 0.1μM PMA. Immunofluorescent imaging using DAPI and anti-elastase antibody confirmed that extracellular DNA is released as NETs. As NETs have been implicated in thrombosis, nucleosomes, a marker correlated with NET formation, were measured in the serum of dogs with the thrombotic disorder primary immune-mediated hemolytic anemia (IMHA) (n=7) and healthy controls (n=20) using a commercially available ELISA. NETs were significantly higher in IMHA cases than controls (median 0.12 and 0.90, respectively, p=0.01), but there were large positive interferences associated with hemolysis and icterus. In summary, the study is the first to describe NET generation by canine neutrophils and provides preliminary evidence that a marker associated with NETs is elevated in IMHA. However, this apparent elevation must be interpreted with caution due to the effect of interference, emphasizing the need for a more specific and robust assay for NETs in clinical samples. PMID:26574161

  19. Nanograined Net-Shaped Fabrication of Rhenium Components by EB-PVD

    SciTech Connect

    Singh, Jogender; Wolfe, Douglas E.

    2004-02-04

    Cost-effective net-shaped forming components have brought considerable interest into DoD, NASA and DoE. Electron beam physical vapor deposition (EB-PVD) offers flexibility in forming net-shaped components with tailored microstructure and chemistry. High purity rhenium (Re) components including rhenium-coated graphite balls, Re- plates and tubes have been successfully manufactured by EB-PVD. EB-PVD Re components exhibited sub-micron and nano-sized grains with high hardness and strength as compared to CVD. It is estimated that the cost of Re components manufactured by EB-PVD would be less than the current CVD and powder-HIP Technologies.

  20. Nanograined Net-Shaped Fabrication of Rhenium Components by EB-PVD

    NASA Astrophysics Data System (ADS)

    Singh, Jogender; Wolfe, Douglas E.

    2004-02-01

    Cost-effective net-shaped forming components have brought considerable interest into DoD, NASA and DoE. Electron beam physical vapor deposition (EB-PVD) offers flexibility in forming net-shaped components with tailored microstructure and chemistry. High purity rhenium (Re) components including rhenium-coated graphite balls, Re- plates and tubes have been successfully manufactured by EB-PVD. EB-PVD Re components exhibited sub-micron and nano-sized grains with high hardness and strength as compared to CVD. It is estimated that the cost of Re components manufactured by EB-PVD would be less than the current CVD and powder-HIP Technologies.

  1. Near-net-shape processing of metal-ceramic composites by reactive metal penetration

    SciTech Connect

    Fahrenholtz, W.G.; Ewsuk, K.G.; Ellerby, D.T.; Loehman, R.E.

    1996-09-01

    Metal-ceramic composites were made to near-net shape by reacting phase-pure mullite and mullite-glass preforms with molten Al using a reactive metal penetration process. Conversion of the two ceramic preforms to Al{sub 2}O{sub 3}/Al composites was accompanied by a 0.32% volume expansion and a 1.42% volume shrinkage, respectively. Molar volume and density calculations made assuming a net-shape reaction estimate {approximately}17 and {approximately}27 vol% Al to be present in the two composites after reaction. Results from quantitative stereology measurements used to quantify the concentration of metal in the reactively formed composites validate the calculations.

  2. Combustion Synthesis of Ca3(PO4)2 Net-Shape Surgical Implants

    NASA Technical Reports Server (NTRS)

    Ayers, Reed A.; Castillo, Martin; Gottoli, Guglielmo; Moore, John J.; Simske, Steven J.

    2006-01-01

    Self-propagating high-temperature combustion synthesis (SHS) is the basis of a method of making components of porous tricalcium phosphate [Ca3(PO4)2] and related compounds in net sizes and shapes for use as surgical implants that are compatible with bone. The SHS method offers advantages over prior methods of manufacturing Ca3(PO4)2-based surgical implants.

  3. Measurement and modeling of residual stress in net-shape plasma sprayed tubes

    SciTech Connect

    Bartlett, A.; Castro, R.G.

    1996-09-01

    Residual stresses in net-shaped plasma sprayed MoSi{sub 2} tubes were measured by x-ray microdiffraction as a function of radial position in the sample. A tensile to compressive hoop stress profile was measured, ranging 200 MPa in tension at the outer diameter, to -125 MPa at the inner. A force balance model was used to explain the evolution of stresses when incrementally adding layers to the pre-existent material.

  4. NETS

    NASA Technical Reports Server (NTRS)

    Baffes, Paul T.

    1993-01-01

    NETS development tool provides environment for simulation and development of neural networks - computer programs that "learn" from experience. Written in ANSI standard C, program allows user to generate C code for implementation of neural network.

  5. Development of a super-pressure balloon with a diamond-shaped net

    NASA Astrophysics Data System (ADS)

    Saito, Y.; Iijima, I.; Matsuzaka, Y.; Matsushima, K.; Tanaka, S.; Kajiwara, K.; Shimadu, S.

    2014-10-01

    The essential reason of the lobed-pumpkin shaped super-pressure balloon to withstand against the high pressure is that the local curvature of the balloon film is kept small. Recently, it has been found that the small local curvature can also be obtained if the balloon is covered by a diamond-shaped net with a vertically elongated shape. The development of the super-pressure balloon using this method was started from a 3-m balloon with a polyethylene film covered by a net using Kevlar ropes. The ground inflation test showed the expected high burst pressure. Then, a 6-m and a 12-m balloon using a polyethylene film and a net using the Vectran were developed and stable deployment was checked through the ground inflation tests. The flight test of a 3000 m3 balloon was performed in 2013 and shown to resist a pressure of at least 400 Pa. In the future, after testing a new design to relax a possible stress concentration around the polar area, test flights of scaled balloons will be performed gradually enlarging their size. The goal is to launch a 300,000 m3 super-pressure balloon.

  6. Recent Advances in Near-Net-Shape Fabrication of Al-Li Alloy 2195 for Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Wagner, John; Domack, Marcia; Hoffman, Eric

    2007-01-01

    Recent applications in launch vehicles use 2195 processed to Super Lightweight Tank specifications. Potential benefits exist by tailoring heat treatment and other processing parameters to the application. Assess the potential benefits and advocate application of Al-Li near-net-shape technologies for other launch vehicle structural components. Work with manufacturing and material producers to optimize Al-Li ingot shape and size for enhanced near-net-shape processing. Examine time dependent properties of 2195 critical for reusable applications.

  7. Laser Spray Fabrication for Net-Shape Rapid Product Realization LDRD

    SciTech Connect

    Atwood, C.L.; Ensz, M.T.; Greene, D.L.; Griffith, M.L.; Harwell, L.D.; Jeantette, F.P.; Keicher, D.M.; Oliver, M.S.; Reckaway, D.E.; Romero, J.A.; Schlienger, M.E.; Smugeresky, J.D.

    1999-04-01

    The primary purpose of this LDRD project was to characterize the laser deposition process and determine the feasibility of fabricating complex near-net shapes directly from a CAD solid model. Process characterization provided direction in developing a system to fabricate complex shapes directly from a CAD solid model. Our goal for this LDRD was to develop a system that is robust and provides a significant advancement to existing technologies (e.g., polymeric-based rapid prototyping, laser welding). Development of the process will allow design engineers to produce functional models of their designs directly from CAD files. The turnaround time for complex geometrical shaped parts will be hours instead of days and days instead of months. With reduced turnaround time, more time can be spent on the product-design phase to ensure that the best component design is achieved. Maturation of this technology will revolutionize the way the world produces structural components.

  8. Effect of Manganese on Microstructures and Solidification Modes of Cast Fe-Mn-Si-Cr-Ni Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Peng, Huabei; Wen, Yuhua; Du, Yangyang; Yu, Qinxu; Yang, Qin

    2013-10-01

    We investigated microstructures and solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys to clarify whether Mn was an austenite former during solidification. Furthermore, we examined whether the Creq/Nieq equations (Delong, Hull, Hammer and WRC-1992 equations) and Thermo-Calc software® together with database TCFE6 were valid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni shape memory alloys. The results have shown that the solidification modes of Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni alloys changed from the F mode to the FA mode with increasing the Mn concentration. Mn is an austenite former during the solidification for the cast Fe-Mn-Si-Cr-Ni shape memory alloys. The Delong, Hull, Hammer, and WRC-1992 equations as well as Thermo-Calc software® together with database TCFE6 are invalid to predict the solidification modes of cast Fe-(13-27)Mn-5.5Si-8.5Cr-5Ni SMAs. To predict the solidification modes of cast Fe-Mn-Si-Cr-Ni alloys, a new Creq/Nieq equation should be developed or the thermodynamic database of Thermo-Calc software® should be corrected.

  9. Texture evolution in Al-Li 2195 alloy during net shape roll forging

    SciTech Connect

    Kalu, P.N.; Zhang, Lan

    1998-06-12

    The quest to manufacture low-cost, large complex structures with minimum material wastage has instigated research into near-net shape (NNS) technologies. In this paper, the microstructural and texture evolution in Al-Li 2195 alloy resulting from a specific NNS processing called roll forging was evaluated. The processing consists of five stages and combines conventional ingot conversion (stages I and II), back extrusion (stage III) and ring rolling to produce hollow cylinder (stage IV). Considerable potential exists for the property enhancement of the components produced by this processing method if a better understanding of the evolution of microstructure and texture is developed.

  10. The effect of four sprue shapes on the quality of cobalt-chromium cast removable partial denture frame-works

    PubMed Central

    Viswambaran, M.; Agarwal, S. K.

    2013-01-01

    Statement of Problem: Sprue design is a factor that controls the velocity and adequate supply of metal to the mould. Currently various manufacturers recommend different shapes of sprue, which have not been advocated in textbooks and literature is lacking for their routine applications. Purpose: This in vitro study was carried out to determine the efficacy of four sprue shapes in producing complete, void free cobalt-chrome removable partial denture frameworks. Materials and Methods: A brass metal die with a Kennedy class III, modification 1, partially edentulous arch was used and four sprue shapes (Group A-Ribbon, Group B-Square, Group C-Round and Group D- Round with reservoir) were evaluated. 40 refractory casts were made, 10 wax patterns for each sprue design were waxed up, invested with phosphate bonded investment material and castings done with induction casting machine by the same operator under standardized protocols. The cast frameworks were evaluated for 1. The defects observed visually before finishing and polishing procedures, 2. Fit on the master die as seen with naked eye and 3. Defects on radiographic evaluation. Data were tabulated and statistically analyzed with 1-way ANOVA followed by Student ‘t’ test. Results: The results differed significantly (P < 0.0001) between the Groups with maximum defects in the castings of Group A followed in decreasing order by Group B, Group C and Group D. When comparing between the Groups (P < 0.05), the defects in Groups C and D was significantly lower than Group A and Group B. Conclusions: Round sprues with reservoir produced most satisfactory fit of castings with minimum number of internal and external defects. PMID:24014998

  11. Processing and Behavior of Fe-Based Metallic Glass Components via Laser-Engineered Net Shaping

    NASA Astrophysics Data System (ADS)

    Zheng, B.; Zhou, Y.; Smugeresky, J. E.; Lavernia, E. J.

    2009-05-01

    In this article, the laser-engineered net shaping (LENS) process is implemented to fabricate net-shaped Fe-based Fe-B-Cr-C-Mn-Mo-W-Zr metallic glass (MG) components. The glass-forming ability (GFA), glass transition, crystallization behavior, and mechanical properties of the glassy alloy are analyzed to provide fundamental insights into the underlying physical mechanisms. The microstructures of various LENS-processed component geometries are characterized via scanning electron microscopy (SEM), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). The results reveal that the as-processed microstructure consists of nanocrystalline α-Fe particles embedded in an amorphous matrix. An amorphous microstructure is observed in deposited layers that are located near the substrate. From a microstructure standpoint, the fraction of crystalline phases increases with the increasing number of deposited layers, effectively resulting in the formation of a functionally graded microstructure with in-situ-precipitated particles in an MG matrix. The microhardness of LENS-processed Fe-based MG components has a high value of 9.52 GPa.

  12. Near-net-shape manufacturing: Spray-formed metal matrix composites and tooling

    NASA Technical Reports Server (NTRS)

    Mchugh, Kevin M.

    1994-01-01

    Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. The technology offers unique opportunities for simplifying materials processing without sacrificing, and oftentimes substantially improving, product quality. Spray forming can be performed with a wide range of metals and nonmetals, and offers property improvements resulting from rapid solidification (e.g. refined microstructures, extended solid solubilities and reduced segregation). Economic benefits result from process simplification and the elimination of unit operations. The Idaho National Engineering Laboratory is developing a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Results from two spray-accompanying technical and economic benefits. These programs involved spray forming aluminum strip reinforced with SiC particulate, and the production of tooling, such as injection molds and dies, using low-melting-point metals.

  13. Net shape fabrication of calcium phosphate scaffolds with multiple material domains.

    PubMed

    Xie, Yangmin; Rustom, Laurence E; McDermott, Anna M; Boerckel, Joel D; Johnson, Amy J Wagoner; Alleyne, Andrew G; Hoelzle, David J

    2016-03-01

    Calcium phosphate (CaP) materials have been proven to be efficacious as bone scaffold materials, but are difficult to fabricate into complex architectures because of the high processing temperatures required. In contrast, polymeric materials are easily formed into scaffolds with near-net-shape forms of patient-specific defects and with domains of different materials; however, they have reduced load-bearing capacity compared to CaPs. To preserve the merits of CaP scaffolds and enable advanced scaffold manufacturing, this manuscript describes an additive manufacturing process that is coupled with a mold support for overhanging features; we demonstrate that this process enables the fabrication of CaP scaffolds that have both complex, near-net-shape contours and distinct domains with different microstructures. First, we use a set of canonical structures to study the manufacture of complex contours and distinct regions of different material domains within a mold. We then apply these capabilities to the fabrication of a scaffold that is designed for a 5 cm orbital socket defect. This scaffold has complex external contours, interconnected porosity on the order of 300 μm throughout, and two distinct domains of different material microstructures. PMID:26744897

  14. Net Shape Fins for Compact Heat Exchanger Produced by Cold Spray

    NASA Astrophysics Data System (ADS)

    Cormier, Yannick; Dupuis, Philippe; Jodoin, Bertrand; Corbeil, Antoine

    2013-10-01

    This work explores the manufacturability of pyramidal fin arrays produced using the cold spray process. Near-net shaped pyramidal fin arrays of various sizes and fin densities were manufactured using masks made of commercially available steel wire mesh. The feedstock powders used to produce the fins are characterized using scanning electron microscopy. Obstruction of the masks was investigated. The standoff distances between the substrate, mesh, and nozzle were empirically determined. Fin array characterization was performed using digital microscopy. The fin arrays' heat transfer performance was assessed experimentally for a range of Reynolds number relevant to the application sought. The fins produced using the cold spray process outperform traditional straight (rectangular) fins at the same fin density and it is hypothesized that this is due to increased fluid mixing and turbulence.

  15. Understanding the microstructure and properties of components fabricated by laser engineered net shaping (LENS)

    SciTech Connect

    GRIFFITH,MICHELLE L.; ENSZ,MARK T.; PUSKAR,JOSEPH D.; ROBINO,CHARLES V.; BROOKS,JOHN A.; PHILLIBER,JOEL A.; SMUGERESKY,JOHN E.; HOFMEISTER,W.H.

    2000-05-18

    Laser Engineered Net Shaping (LENS) is a novel manufacturing process for fabricating metal parts directly from Computer Aided Design (CAD) solid models. The process is similar to rapid prototyping technologies in its approach to fabricate a solid component by layer additive methods. However, the LENS technology is unique in that fully dense metal components with material properties that are similar to that of wrought materials can be fabricated. The LENS process has the potential to dramatically reduce the time and cost required realizing functional metal parts. In addition, the process can fabricate complex internal features not possible using existing manufacturing processes. The real promise of the technology is the potential to manipulate the material fabrication and properties through precision deposition of the material, which includes thermal behavior control, layered or graded deposition of multi-materials, and process parameter selection. This paper describes the authors' research to understand solidification aspects, thermal behavior, and material properties for laser metal deposition technologies.

  16. Powder-Coated Towpreg: Avenues to Near Net Shape Fabrication of High Performance Composites

    NASA Technical Reports Server (NTRS)

    Johnston, N. J.; Cano, R. J.; Marchello, J. M.; Sandusky, D. A.

    1995-01-01

    Near net shape parts were fabricated from powder-coated preforms. Key issues including powder loss during weaving and tow/tow friction during braiding were addressed, respectively, by fusing the powder to the fiber prior to weaving and applying a water-based gel to the towpreg prior to braiding. A 4:1 debulking of a complex 3-D woven powder-coated preform was achieved in a single step utilizing expansion rubber molding. Also, a process was developed for using powder-coated towpreg to fabricate consolidated ribbon having good dimensional integrity and low voids. Such ribbon will be required for in situ fabrication of structural components via heated head advanced tow placement. To implement process control and ensure high quality ribbon, the ribbonizer heat transfer and pulling force were modeled from fundamental principles. Most of the new ribbons were fabricated from dry polyarylene ether and polymide powders.

  17. Net Shaped Component Fabrication of Refractory Metal Alloys using Vacuum Plasma Spraying

    NASA Technical Reports Server (NTRS)

    Sen, S.; ODell, S.; Gorti, S.; Litchford, R.

    2006-01-01

    The vacuum plasma spraying (VPS) technique was employed to produce dense and net shaped components of a new tungsten-rhenium (W-Re) refractory metal alloy. The fine grain size obtained using this technique enhanced the mechanical properties of the alloy at elevated temperatures. The alloy development also included incorporation of thermodynamically stable dispersion phases to pin down grain boundaries at elevated temperatures and thereby circumventing the inherent problem of recrystallization of refractory alloys at elevated temperatures. Requirements for such alloys as related to high temperature space propulsion components will be discussed. Grain size distribution as a function of cooling rate and dispersion phase loading will be presented. Mechanical testing and grain growth results as a function of temperature will also be discussed.

  18. Free form fabrication using the laser engineered net shaping (LENS{trademark}) process

    SciTech Connect

    Keicher, D.M.; Romero, J.A.; Atwood, C.L.; Griffith, M.L.; Jeantette, F.P.; Harwell, L.D.; Greene, D.L.; Smugeresky, J.E.

    1996-12-31

    Sandia National Laboratories is developing a technology called Laser Engineered Net Shaping{trademark} (LENS{trademark}). This process allows complex 3-dimensional solid metallic objects to be directly fabricated for a CAD solid model. Experiments performed demonstrate that complex alloys such as Inconel{trademark} 625 and ANSI stainless steel alloy 316 can be used in the LENS{trademark} process to produce solid metallic-shapes. In fact, the fabricated structures exhibit grain growth across the deposition layer boundaries. Mechanical testing data of deposited 316 stainless steel material indicates that the deposited material strength and elongation are greater than that reported for annealed 316 stainless steel. Electron microprobe analysis of the deposited Inconel{trademark} 625 material shows no compositional degradation of the 625 alloy and that 100% dense structures can be obtained using this technique. High speed imaging used to acquire process data during experimentation shows that the powder particle size range can significantly affect the stability, and subsequently, the performance of the powder deposition process. Finally, dimensional studies suggest that dimensional accuracy to {+-} 0.002 inches (in the horizontal direction) can be maintained.

  19. Casting a 'Net

    ERIC Educational Resources Information Center

    Valet, Will

    2003-01-01

    The budget squeeze is battering both community colleges and their workforce development clients. But a unique network is helping those community colleges reel in clients through computer- and Web-based learning. In this article, the author describes the ACT Center network of Calhoun Community College in Decatur, Georgia. ACT Centers are designed…

  20. A Winning Cast

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Howmet Research Corporation was the first to commercialize an innovative cast metal technology developed at Auburn University, Auburn, Alabama. With funding assistance from NASA's Marshall Space Flight Center, Auburn University's Solidification Design Center (a NASA Commercial Space Center), developed accurate nickel-based superalloy data for casting molten metals. Through a contract agreement, Howmet used the data to develop computer model predictions of molten metals and molding materials in cast metal manufacturing. Howmet Metal Mold (HMM), part of Howmet Corporation Specialty Products, of Whitehall, Michigan, utilizes metal molds to manufacture net shape castings in various alloys and amorphous metal (metallic glass). By implementing the thermophysical property data from by Auburn researchers, Howmet employs its newly developed computer model predictions to offer customers high-quality, low-cost, products with significantly improved mechanical properties. Components fabricated with this new process replace components originally made from forgings or billet. Compared with products manufactured through traditional casting methods, Howmet's computer-modeled castings come out on top.

  1. Near-Net Shape Fabrication Using Low-Cost Titanium Alloy Powders

    SciTech Connect

    Dr. David M. Bowden; Dr. William H. Peter

    2012-03-31

    The use of titanium in commercial aircraft production has risen steadily over the last half century. The aerospace industry currently accounts for 58% of the domestic titanium market. The Kroll process, which has been used for over 50 years to produce titanium metal from its mineral form, consumes large quantities of energy. And, methods used to convert the titanium sponge output of the Kroll process into useful mill products also require significant energy resources. These traditional approaches result in product forms that are very expensive, have long lead times of up to a year or more, and require costly operations to fabricate finished parts. Given the increasing role of titanium in commercial aircraft, new titanium technologies are needed to create a more sustainable manufacturing strategy that consumes less energy, requires less material, and significantly reduces material and fabrication costs. A number of emerging processes are under development which could lead to a breakthrough in extraction technology. Several of these processes produce titanium alloy powder as a product. The availability of low-cost titanium powders may in turn enable a more efficient approach to the manufacture of titanium components using powder metallurgical processing. The objective of this project was to define energy-efficient strategies for manufacturing large-scale titanium structures using these low-cost powders as the starting material. Strategies include approaches to powder consolidation to achieve fully dense mill products, and joining technologies such as friction and laser welding to combine those mill products into near net shape (NNS) preforms for machining. The near net shape approach reduces material and machining requirements providing for improved affordability of titanium structures. Energy and cost modeling was used to define those approaches that offer the largest energy savings together with the economic benefits needed to drive implementation. Technical

  2. Fabrication of porous titanium scaffold with controlled porous structure and net-shape using magnesium as spacer.

    PubMed

    Kim, Sung Won; Jung, Hyun-Do; Kang, Min-Ho; Kim, Hyoun-Ee; Koh, Young-Hag; Estrin, Yuri

    2013-07-01

    This paper reports a new approach to fabricating biocompatible porous titanium with controlled pore structure and net-shape. The method is based on using sacrificial Mg particles as space holders to produce compacts that are mechanically stable and machinable. Using magnesium granules and Ti powder, Ti/Mg compacts with transverse rupture strength (~85 MPa) sufficient for machining were fabricated by warm compaction, and a complex-shape Ti scaffold was eventually produced by removal of Mg granules from the net-shape compact. The pores with the average size of 132-262 μm were well distributed and interconnected. Due to anisotropy and alignment of the pores the compressive strength varied with the direction of compression. In the case of pores aligned with the direction of compression, the compressive strength values (59-280 MPa) high enough for applications in load bearing implants were achieved. To verify the possibility of controlled net-shape, conventional machining process was performed on Ti/Mg compact. Compact with screw shape and porous Ti scaffold with hemispherical cup shape were fabricated by the results. Finally, it was demonstrated by cell tests using MC3T3-E1 cell line that the porous Ti scaffolds fabricated by this technique are biocompatible. PMID:23623100

  3. Development of net-shape piezoelectric actuators for large x-ray optics

    NASA Astrophysics Data System (ADS)

    Rodriguez Sanmartin, Daniel; Zhang, Dou; Button, Tim; Meggs, Carl; Atkins, Carolyn; Doel, Peter; Brooks, David; Feldman, Charlotte; Willingale, Richard; James, Ady; Willis, Graham; Smith, Andy

    2010-09-01

    The design of current X-ray telescope systems needs to reach a compromise between the resolution and sensitivity. A new area of interest of adaptive optics is the development of actively controlled thin X-ray mirrors, where aberrations would be corrected. Their assembly on an X-ray telescope would provide an instrument with both high resolution and sensitivity. The Smart X-Ray Optics (SXO) project comprises a U.K.-based consortium developing prototypes for the next generation of X-ray telescopes. The overall aim is to produce X-ray mirrors using thin, below 1mm, structures, comprising Ni mirror shells with bonded piezoelectric unimorph actuators, and with a target resolution of {0.1 arcs. Such an optic would enable the design of an X-ray telescope with both a greater resolution and collective area than the best currently available by Chandra (0.5arcs) and XMM Newton (1650cm2) respectively. Lead zirconate titanate, PZT-based piezoelectric actuators are being developed in this programme to fit precisely the curved Ni mirror shell prototypes (100×300×0.4mm, radius of curvature 167mm). Viscous plastic processing has been chosen for the fabrication of net-shaped piezoelectric unimorph actuators 75×32×0.18mm, with radius of curvature conforming to those of the X-ray optic. Laser machining has been used for precisely controlling the actuator shape and for the definition of the multi-segment electrodes. Accurate control of the thickness, surface finish and curvature are the key factors to delivering satisfactory actuators. Results are presented concerning the fabrication and characterisation of the piezoelectric actuators, and the integration procedure on the nickel optic.

  4. Characterization of Al-Cu-Li Alloy 2090 Near Net Shape Extrusion

    NASA Technical Reports Server (NTRS)

    Birt, M. J.; Domack, M. S.; Hafley, R. A.; Pollock, W. D.

    1998-01-01

    Aluminum-lithium (Al-Li) alloys near net shape extrusions are being evaluated for potential application in launch vehicle structures. The objective of this study was to determine tensile and fracture properties, corrosion resistance, and weldability of integrally stiffened panels of Al-Cu-Li alloy 2090 in the T8 temper. The microstructure was pre-dominantly unrecrystallized. Texture analyses revealed the presence of fiber components in the stiffeners and a combination of fiber and rolling components in the skin. Variations in grain morphology and texture through the extruded cross section were correlated with the tensile, fracture, and corrosion behavior. Tensile strengths at room and cryogenic temperatures of the 2090 extrusions were similar to other 2090 product forms and were higher than 2219-T87, the primary structural material in the Space Shuttle external tank; however, ductilities were lower. The fracture resistance of the 2090 extrusion was lower than 2219-T87 plate at room temperature. At cryogenic temperatures, tensile ductility and fracture behavior of the 2090 extrusion were similar to other 2090 product forms but were lower than 2219-T87 plate. The exfoliation and stress corrosion resistance of the 2090 extrusion compared favorably with the characteristics of other 2090 product forms. The weldability and weldment properties of the extrusions were similar to 2090 and 2219 plates.

  5. Investigation of Solidification in the Laser Engineered Net shaping (LENS) Process

    SciTech Connect

    Ensz, Mark; Griffith, Michelle; Hofmeister, William; Philliber, Joel A.; Smugeresky, John; Wert, Melissa

    1999-06-18

    The Laser Engineered Net Shaping (LENSm) process is a laser assisted, direct metal manufacturing process under development at Sandia National Laboratories. The process incorporates features from stereo lithography and laser surfacing, using CAD file cross-sections to control the forming process. Powder metal particles (less than 150 micrometers) are delivered in a gas stream into the focus of a NdYAG laser to form a molten pool. The part is then driven on an x/y stage to generate a three-dimensional part by layer wise, additive processing. In an effort to understand the thermal behavior of the LENS process, in-situ high-speed thermal imaging has been coupled with microstructural analysis and finite element modeling. Cooling of the melt is accomplished primarily by conduction of heat through the part and substrate, and depending on the substrate temperature and laser input energy, cooling rates can be varied from 10² to 10³ K s-l. This flexibility allows control of the microstructure and properties in the part. The experiments reported herein were conducted on 316 stainless steel, using two different particle size distributions with two different average particle sizes. Thermal images of the molten pool were analyzed to determine temperature gradients and cooling rates in the vicinity of the molten pool, and this information was correlated to the microstructure and properties of the part. Some preliminary finite element modeling of the LENS process is also presented.

  6. Investigation of Solidification in the Laser Engineered Net shaping (LENS) Process

    SciTech Connect

    Ensz, Mark; Griffith, Michelle; Hofmeister, William; Philliber, Joel A.; Smugeresky, John; Wert, Melissa.

    1999-06-18

    The Laser Engineered Net Shaping (LENSm) process is a laser assisted, direct metal manufacturing process under development at Sandia National Laboratories. The process incorporates features from stereo lithography and laser surfacing, using CAD file cross-sections to control the forming process. Powder metal particles (less than 150 micrometers) are delivered in a gas stream into the focus of a NdYAG laser to form a molten pool. The part is then driven on an x/y stage to generate a three-dimensional part by layer wise, additive processing. In an effort to understand the thermal behavior of the LENS process, in-situ high-speed thermal imaging has been coupled with microstructural analysis and finite element modeling. Cooling of the melt is accomplished primarily by conduction of heat through the part and substrate, and depending on the substrate temperature and laser input energy, cooling rates can be varied from 10 sup2; to 10 sup3; K s-l. This flexibility allows control of the microstructure and properties in the part. The experiments reported herein were conducted on 316 stainless steel, using two different particle size distributions with two different average particle sizes. Thermal images of the molten pool were analyzed to determine temperature gradients and cooling rates in the vicinity of the molten pool, and this information was correlated to the microstructure and properties of the part. Some preliminary finite element modeling of the LENS process is also presented.

  7. The prediction of the building precision in the Laser Engineered Net Shaping process using advanced networks

    NASA Astrophysics Data System (ADS)

    Lu, Z. L.; Li, D. C.; Lu, B. H.; Zhang, A. F.; Zhu, G. X.; Pi, G.

    2010-05-01

    Laser Engineered Net Shaping (LENS) is an advanced manufacturing technology, but it is difficult to control the depositing height (DH) of the prototype because there are many technology parameters influencing the forming process. The effect of main parameters (laser power, scanning speed and powder feeding rate) on the DH of single track is firstly analyzed, and then it shows that there is the complex nonlinear intrinsic relationship between them. In order to predict the DH, the back propagation (BP) based network improved with Adaptive learning rate and Momentum coefficient (AM) algorithm, and the least square support vector machine (LS-SVM) network are both adopted. The mapping relationship between above parameters and the DH is constructed according to training samples collected by LENS experiments, and then their generalization ability, function-approximating ability and real-time are contrastively investigated. The results show that although the predicted result by the BP-AM approximates the experimental result, above performance index of the LS-SVM are better than those of the BP-AM. Finally, high-definition thin-walled parts of AISI316L are successfully fabricated. Hence, the LS-SVM network is more suitable for the prediction of the DH.

  8. Laser engineered net shaping (LENS) for the repair and modification of NWC metal components.

    SciTech Connect

    Atwood, Clinton J.; Smugeresky, John E. (Sandia National Labs, Livermore,CA); Gill, David Dennis

    2006-11-01

    Laser Engineered Net Shaping{trademark} (LENS{reg_sign}) is a layer additive manufacturing process that creates fully dense metal components using a laser, metal powder, and a computer solid model. This process has previously been utilized in research settings to create metal components and new material alloys. The ''Qualification of LENS for the Repair and Modification of Metal NWC Components'' project team has completed a Technology Investment project to investigate the use of LENS for repair of high rigor components. The team submitted components from four NWC sites for repair or modification using the LENS process. These components were then evaluated for their compatibility to high rigor weapons applications. The repairs included hole filling, replacement of weld lips, addition of step joints, and repair of surface flaws and gouges. The parts were evaluated for mechanical properties, corrosion resistance, weldability, and hydrogen compatibility. This document is a record of the LENS processing of each of these component types and includes process parameters, build strategies, and lessons learned. Through this project, the LENS process was shown to successfully repair or modify metal NWC components.

  9. Fabrication and characterization of cuprous oxide solar cell with net-shaped counter electrode

    NASA Astrophysics Data System (ADS)

    Basuki, Stefanus; Uranus, Henri P.; Pangaribuan, Julinda

    2015-01-01

    In this work, simple solar cells using cuprous oxide were fabricated and characterized. The solar cells in this experiment used cuprous oxide plate as detecting electrode and copper wires which were woven into a net-shape with a gap size of 2 x 2 cm as a counter electrode. Twenty samples of solar cells were fabricated with oxide layer which were thermally grown in temperature up to 550 oC. Samples with variations in oxidation time (15 minutes, 30 minutes, 40 minutes, and 45 minutes) and distance between electrodes (2 cm, 3 cm, and 4 cm) with an electrolyte solution of NaCl with molarity of 2.188 mol/l were produced. The samples were characterized by measuring their V-I curve. For this purpose, a simple, own-made solar simulator were fabricated and characterized. Using curve fitting technique, parameters such as FF (Fill Factor), efficiency, open circuit voltage, short circuit current, internal resistance, and performance degradation as a function of time of the cells were extracted. The result shows optimum efficiency of 4.573. 10-4%, while optimum oxidation time is 40 minutes and optimum distance between electrodes is 3 cm.

  10. Net shape manufacturing of ceramic micro parts with tailored graded layers

    NASA Astrophysics Data System (ADS)

    Hassanin, H.; Jiang, K.

    2014-01-01

    Presented in this paper is a novel net shape manufacturing technology for making three-dimensional micro parts with functionally graded layers. Alumina/zirconia micro parts with either core-shell or top-bottom functionally graded material (FGM) profiles have been successfully fabricated by altering both the surface characteristics of polydimethylsiloxane (PDMS) micro moulds and ceramic suspensions composition. PDMS surface modifications were performed to achieve moulds with hydrophilic surfaces, which were used to form core/shell FGM green layers. On the other hand, moulds with hydrophobic surfaces were used to form top-bottom green layers. Cracks have been found between consecutive layers in both the green and sintered micro parts. It was found that, at dispersant concentration of about 9.0 mg g-1, the differences in the drying shrinkage between layers is less than 0.5%. In addition, layers of composition of 100% Al2O3-0% YSZ, 20% Al2O3-80% YSZ and 40% Al2O3-60% YSZ were found to produce less shrinkage difference during sintering. After optimization of both green and sintering layers, crack free core/shell and top-bottom alumina/zirconia FGM micro parts were successfully obtained. The proposed process enables the production of micro patterns tailored with functionally graded microstructures to locally enhance properties and performance.

  11. Mechanical Properties of Cold Gas Dynamic-Sprayed Near-Net-Shaped Fin Arrays

    NASA Astrophysics Data System (ADS)

    Cormier, Yannick; Dupuis, Philippe; Jodoin, Bertrand; Corbeil, Antoine

    2015-02-01

    This work focuses on the study of the adhesion and thermal performance of near-net-shaped pyramidal fin arrays manufactured by cold spray on aluminum alloy substrate coated with various bond coats: a cold-sprayed bond coat as well as nitrogen- and air-propelled arc-sprayed bond coats. Furthermore, the effects of the fin density, fin height, and substrate surface roughness on the adhesion strength of the fins deposited on Al6061 substrates were characterized. It was found that the fin density, the fin height, and the substrate roughness have little impact on the adhesion strength of this system. The adhesion strength was found to be inversely proportional to the surface hardness when investigating these parameters for the different thermal-spray bond coatings, with all the fin systems having a much greater strength than the theoretical application stresses. Finally, it was found that the increase in the fin's base layer's roughness increases the overall heat transfer, with the bond coat material having a negligible effect on the thermal resistance for this type of heat-exchanger configuration.

  12. Hybrid Al + Al3Ni metallic foams synthesized in situ via laser engineered net shaping

    NASA Astrophysics Data System (ADS)

    Zheng, Baolong; Li, Ying; Smugeresky, John E.; Zhou, Yizhang; Baker, Dean; Lavernia, Enrique J.

    2011-09-01

    A hybrid, Al + Al3Ni metallic foam was synthesized in situ via laser engineered net shaping (LENS®) of Ni-coated 6061 Al powder in the absence of a foaming agent. During LENS® processing, the Ni coating reacted with the Al matrix, resulting in the simultaneous formation of a fine dispersion of Al3Ni, and a high volume fraction of porosity. As a reinforcement phase, the intermetallic compound formed particles with a size range of 1-5 µm and a volume fraction of 63%, with accompanying 35-300 µm pores with a 60% volume fraction. The microstructure of the as-deposited Al + Al3Ni composite foams was characterized using SEM, EDS, XRD and TEM/HRTEM techniques. The evolution of the microstructure was analyzed on the basis of the thermal field present during deposition, paying particular attention to the thermodynamics of the Al3Ni intermetallic compound formation as well as discussing the mechanisms that may be responsible for the observed porosity. The mechanical behavior of the as-deposited material was characterized using compression and microhardness testing, indicating that the yield strength and hardness are 190 MPa and 320 HV, respectively, which represents an increase of over three times higher than that of annealed Al6061, or similar to heat-treated Al6061 fully dense matrix, and much higher than those of traditional Al alloy foams, and with a low density of 1.64 g/m3.

  13. Prediction of Part Distortion in Die Casting

    SciTech Connect

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  14. Caste, Class, and Urbanization: The Shaping of Religious Community in Contemporary India

    ERIC Educational Resources Information Center

    Stroope, Samuel

    2012-01-01

    Building on the implications of qualitative work from India and urbanism theories, I aim to understand whether religious bonding social capital in contemporary India increases with greater urbanization and whether such increases are moderated by caste or social class position. Results from multinomial logistic regression on 1,417 Hindu respondents…

  15. Using the Laser Engineered Net Shaping (LENS{trademark}) process to produce complex components from a CAD solid model

    SciTech Connect

    Smugeresky, J.E.; Keicher, D.M.; Romero, J.A.; Griffith, M.L.; Harwell, L.D.

    1997-08-01

    The Laser Engineered Net Shaping (LENS{trademark}) process, currently under development, has demonstrated the capability to produce near-net shape, fully dense metallic parts with reasonably complex geometrical features directly from a Computer-Aided Design (CAD) solid model. Using a highly localized laser beam, metal powders are used to produce very fine grain high strength structures. Results to date show that excellent mechanical properties can be achieved in alloys such as 316 stainless steel and Inconel 625. Significant increases in yield strength have been achieved with no loss in ductility. The current approach lends itself to produce components with a dimensional accuracy of {+-} 0.002 inches in the deposition plane and {+-} 0.015 inches in the growth direction. These results suggest that the LENS{trademark} process will provide a viable means for direct fabrication of metallic hardware.

  16. Using the laser engineered net shaping (LENS) process to produce complex components from a CAD solid model

    NASA Astrophysics Data System (ADS)

    Keicher, David M.; Smugeresky, John E.; Romero, Joseph A.; Griffith, Michelle L.; Harwell, Lane D.

    1997-03-01

    The laser engineered net shaping (LENSTM) process, currently under development, has demonstrated the capability to produce near-net shape, fully dense metallic parts with reasonably complex geometrical features directly from a CAD solid model. Results to date show that excellent mechanical properties can be achieved in alloys such as 316 stainless steel and Inconel 625. In fact, due to the highly localized nature of the laser heating, a fine grain structure will occur resulting in a significant increase in yield strength at no expense of ductility. The current approach lends itself to produce components with a dimensional accuracy of plus or minus .002 inches in the deposition plane and plus or minus .0.015 inches in the growth direction. These results suggest that this process will provide a viable mens for direct fabrication of metallic hardware directly from the CAD solid model.

  17. Finite Element Analysis of Laser Engineered Net Shape (LENS™) Tungsten Clad Squeeze Pins

    NASA Astrophysics Data System (ADS)

    Sakhuja, Amit; Brevick, Jerald R.

    2004-06-01

    In the aluminum high-pressure die-casting and indirect squeeze casting processes, local "squeeze" pins are often used to minimize internal solidification shrinkage in heavy casting sections. Squeeze pins frequently fail in service due to molten aluminum adhering to the H13 tool steel pins ("soldering"). A wide variety of coating materials and methods have been developed to minimize soldering on H13. However, these coatings are typically very thin, and experience has shown their performance on squeeze pins is highly variable. The LENS™ process was employed in this research to deposit a relatively thick tungsten cladding on squeeze pins. An advantage of this process was that the process parameters could be precisely controlled in order to produce a satisfactory cladding. Two fixtures were designed and constructed to enable the end and outer diameter (OD) of the squeeze pins to be clad. Analyses were performed on the clad pins to evaluate the microstructure and chemical composition of the tungsten cladding and the cladding-H13 substrate interface. A thermo-mechanical finite element analysis (FEA) was performed to assess the stress distribution as a function of cladding thickness on the pins during a typical casting thermal cycle. FEA results were validated via a physical test, where the clad squeeze pins were immersed into molten aluminum. Pins subjected to the test were evaluated for thermally induced cracking and resistance to soldering of the tungsten cladding.

  18. Metallic Fuel Casting Development and Parameter Optimization Simulations

    SciTech Connect

    R.S. Fielding; J. Crapps; C. Unal; J.R. Kennedy

    2013-03-01

    One of the advantages of metallic fuel is the abilility to cast the fuel slugs to near net shape with little additional processing. However, the high aspect ratio of the fuel is not ideal for casting. EBR-II fuel was cast using counter gravity injection casting (CGIC) but, concerns have been raised concerning the feasibility of this process for americium bearing alloys. The Fuel Cycle Research and Development program has begun developing gravity casting techniques suitable for fuel production. Compared to CGIC gravity casting does not require a large heel that then is recycled, does not require application of a vacuum during melting, and is conducive to re-usable molds. Development has included fabrication of two separate benchscale, approximately 300 grams, systems. To shorten development time computer simulations have been used to ensure mold and crucible designs are feasible and to identify which fluid properties most affect casting behavior and therefore require more characterization.

  19. Investigation of Friction Stir Welding and Laser Engineered Net Shaping of Metal Matrix Composite Materials

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.

    2002-01-01

    prior set of operating conditions. Weld quality was evaluated using radiography and standard metallography techniques. Another aspect of the MMCs centered around the use of the laser engineered net shaping (LENS) processing of selected Narloy-Z composites. Such an approach has been earlier studied for fabrication of stainless steels. In the present study, attempts were made to fabricate straight cylindrical specimens using LENS process of Narloy-Z and Narloy-Z with 20 vol. % Al2O3 MMCs using the direct metal deposition Optomec LENS-750 system.

  20. Solidification interface shape for continuous casting in an offset mold - Two analytical methods

    NASA Astrophysics Data System (ADS)

    Siegel, R.

    1984-02-01

    A solution method for finding the unknown solidification interface in manufacturing slab ingots as a continuous casting is presented, which involves a product solution in the potential plane and the use of conjugate harmonic functions. It is argued that the method may be more direct for some geometries than the Cauchy boundary value method. Moreover, the usefulness of the Cauchy boundary value method is demonstrated through the example of a nonsymmetric horizontal mold where the walls are offset to support the lower ingot boundary.

  1. Solidification interface shape for continuous casting in an offset mold - Two analytical methods

    NASA Technical Reports Server (NTRS)

    Siegel, R.

    1984-01-01

    A solution method for finding the unknown solidification interface in manufacturing slab ingots as a continuous casting is presented, which involves a product solution in the potential plane and the use of conjugate harmonic functions. It is argued that the method may be more direct for some geometries than the Cauchy boundary value method. Moreover, the usefulness of the Cauchy boundary value method is demonstrated through the example of a nonsymmetric horizontal mold where the walls are offset to support the lower ingot boundary.

  2. Bulk Combinatorial Synthesis and High Throughput Characterization for Rapid Assessment of Magnetic Materials: Application of Laser Engineered Net Shaping (LENS™)

    NASA Astrophysics Data System (ADS)

    Geng, J.; Nlebedim, I. C.; Besser, M. F.; Simsek, E.; Ott, R. T.

    2016-07-01

    A bulk combinatorial approach for synthesizing alloy libraries using laser engineered net shaping (LENS™; i.e., 3D printing) was utilized to rapidly assess material systems for magnetic applications. The LENS™ system feeds powders in different ratios into a melt pool created by a laser to synthesize samples with bulk (millimeters) dimensions. By analyzing these libraries with autosampler differential scanning calorimeter/thermal gravimetric analysis and vibrating sample magnetometry, we are able to rapidly characterize the thermodynamic and magnetic properties of the libraries. The Fe-Co binary alloy was used as a model system and the results were compared with data in the literature.

  3. Bulk Combinatorial Synthesis and High Throughput Characterization for Rapid Assessment of Magnetic Materials: Application of Laser Engineered Net Shaping (LENS™)

    NASA Astrophysics Data System (ADS)

    Geng, J.; Nlebedim, I. C.; Besser, M. F.; Simsek, E.; Ott, R. T.

    2016-04-01

    A bulk combinatorial approach for synthesizing alloy libraries using laser engineered net shaping (LENS™; i.e., 3D printing) was utilized to rapidly assess material systems for magnetic applications. The LENS™ system feeds powders in different ratios into a melt pool created by a laser to synthesize samples with bulk (millimeters) dimensions. By analyzing these libraries with autosampler differential scanning calorimeter/thermal gravimetric analysis and vibrating sample magnetometry, we are able to rapidly characterize the thermodynamic and magnetic properties of the libraries. The Fe-Co binary alloy was used as a model system and the results were compared with data in the literature.

  4. Cool Cast Facts

    MedlinePlus

    ... outer layer is usually made of plaster or fiberglass. Fiberglass casts are made of fiberglass, which is a plastic that can be shaped. Fiberglass casts come in many different colors — if you' ...

  5. Reaction-Forming Method for Producing Near Net-Shape Refractory Metal Carbides

    SciTech Connect

    Palmisiano, Marc N.; Jakubenas, Kevin J.; Baranwal, Rita

    2004-07-20

    A method for reaction forming refractory metal carbides. The method involves the fabrication of a glassy carbon preform by casting an organic, resin-based liquid mixture into a mold and subsequently heat treating it in two steps, which cures and pyrolizes the resin resulting in a porous carbon preform. By varying the amounts of the constituents in the organic, resin-based liquid mixture, control over the density of the carbon preform is obtained. Control of the density and microstructure of the carbon preform allows for determination of the microstructure and properties of the refractory metal carbide material produced. The glassy carbon preform is placed on a bed of refractory metal or refractory metal--silicon alloy. The pieces are heated above the melting point of the metal or alloy. The molten metal wicks inside the porous carbon preform and reacts, forming the refractory metal carbide or refractory metal carbide plus a minor secondary phase.

  6. Electron Beam Freeform Fabrication (EBF3) for Cost Effective Near-Net Shape Manufacturing

    NASA Technical Reports Server (NTRS)

    Taminger, Karen M.; Hafley, Robert A.

    2006-01-01

    Manufacturing of structural metal parts directly from computer aided design (CAD) data has been investigated by numerous researchers over the past decade. Researchers at NASA Langley Research Center are developing a new solid freeform fabrication process, electron beam freeform fabrication (EBF3), as a rapid metal deposition process that works efficiently with a variety of weldable alloys. EBF3 deposits of 2219 aluminium and Ti-6Al-4V have exhibited a range of grain morphologies depending upon the deposition parameters. These materials have exhibited excellent tensile properties comparable to typical handbook data for wrought plate product after post-processing heat treatments. The EBF3 process is capable of bulk metal deposition at deposition rates in excess of 2500 cubic centimeters per hour (150 in3/hr) or finer detail at lower deposition rates, depending upon the desired application. This process offers the potential for rapidly adding structural details to simpler cast or forged structures rather than the conventional approach of machining large volumes of chips to produce a monolithic metallic structure. Selective addition of metal onto simpler blanks of material can have a significant effect on lead time reduction and lower material and machining costs.

  7. Electron Beam Freeform Fabrication for Cost Effective Near-Net Shape Manufacturing

    NASA Technical Reports Server (NTRS)

    Taminger, Karen M.; Hafley, Robert A.

    2006-01-01

    Manufacturing of structural metal parts directly from computer aided design (CAD) data has been investigated by numerous researchers over the past decade. Researchers at NASA Langley Research Center are developing a new solid freeform fabrication process, electron beam freeform fabrication (EBF3), as a rapid metal deposition process that works efficiently with a variety of weldable alloys. EBF3 deposits of 2219 aluminium and Ti-6Al-4V have exhibited a range of grain morphologies depending upon the deposition parameters. These materials have exhibited excellent tensile properties comparable to typical handbook data for wrought plate product after post-processing heat treatments. The EBF3 process is capable of bulk metal deposition at deposition rates in excess of 2500 cm3/hr (150 in3/hr) or finer detail at lower deposition rates, depending upon the desired application. This process offers the potential for rapidly adding structural details to simpler cast or forged structures rather than the conventional approach of machining large volumes of chips to produce a monolithic metallic structure. Selective addition of metal onto simpler blanks of material can have a significant effect on lead time reduction and lower material and machining costs.

  8. Net-Shape Forging of Aerofoil Blade based on Flash Trimming and Compensation methods

    SciTech Connect

    Lu, B.; Ou, H.; Armstrong, C. G.

    2011-05-04

    In this research, an automatic blade forging die shape optimisation system was developed by using direct compensation and flash trimming algorithms and integrating with the DEFORM 3D software package. To validate the developed system, a 3D blade forging case problem was simulated and optimised with and without the consideration of trimming simulation. The results were compared with actual measurement data of the forged aerofoil blade with excellent results obtained with the fast trimming simulation procedure used.

  9. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Use of Laser Engineered Net Shaping for Rapid Manufacturing of Dies with Protective Coatings and Improved Thermal Management

    SciTech Connect

    Brevick, Jerald R.

    2014-06-13

    retained as the exterior layer of the tooling, while commercially pure copper was chosen for the interior structure of the tooling. The tooling was fabricated by traditional machining of the copper substrate, and H13 powder was deposited on the copper via the Laser Engineered Net Shape (LENSTM) process. The H13 deposition layer was then final machined by traditional methods. Two tooling components were designed and fabricated; a thermal fatigue test specimen, and a core for a commercial aluminum high pressure die casting tool. The bimetallic thermal fatigue specimen demonstrated promising performance during testing, and the test results were used to improve the design and LENS TM deposition methods for subsequent manufacture of the commercial core. Results of the thermal finite element analysis for the thermal fatigue test specimen indicate that it has the ability to lose heat to the internal water cooling passages, and to external spray cooling, significantly faster than a monolithic H13 thermal fatigue sample. The commercial core is currently in the final stages of fabrication, and will be evaluated in an actual production environment at Shiloh Die casting. In this research, the feasibility of designing and fabricating copper/H13 bimetallic die casting tooling via LENS TM processing, for the purpose of improving die casting process efficiency, is demonstrated.

  10. Melting and casting processes for high-temperature intermetallics

    SciTech Connect

    Sen, Subhayu; Stefanescu, D.M. )

    1991-05-01

    Most of the metallic systems thus far identified as promising from the commercial viewpoint are composed of elements which are either susceptible to oxidation, such as Al, or highly reactive, such as Ti; these characteristics entail the use of such melting and casting techniques as vacuum-induction melting, vacuum-arc remelting, electroslag refining, plasma-arc melting, spray casting, and directional solidification. Spray casting is noteworthy both in its ability to produce near-net-shape components and its inherent reduction of the oxygen and hydrogen pickup which has been associated with the embrittlement of aluminides. 24 refs.

  11. Use of a Naphthalene-Based Binder in Injection Molding Net-Shape Titanium Components of Controlled Porosity

    SciTech Connect

    Weil, K. Scott; Nyberg, Eric A.; Simmons, Kevin L.

    2005-07-01

    We have recently developed a naphthalene-based binder system for use in powder injection molding (PIM) of ceramic and metallic materials. The use of a binder that can be removed via sublimation offers several unique advantages relative to the typical thermoplastic and/or thermoset binders employed in PIM. One of these is that essentially no volume change takes place during debindering. This offers a relatively facile method of introducing porosity into a net-shape part of potentially complex geometry. In the study described in this paper, the effects of powder loading and subsequent isostatic compaction on the size and amount of porosity in the components produced by this technique were investigated. In general, it was found that the amount of porosity is inversely proportional to the initial concentration of metal powder in the PIM feedstock. Likewise, average pore size displays a similar relationship with powder loading.

  12. Urinary casts

    MedlinePlus

    ... Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... The absence of cellular casts or presence of a few hyaline casts is normal. The examples above are common measurements for results of ...

  13. Urinary casts

    MedlinePlus

    ... people with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common ... Hyaline casts; Granular casts; Renal tubular epithelial casts; Waxy casts; Casts in the ...

  14. Development of a 5,000 m(3) super-pressure balloon with a diamond-shaped net

    NASA Astrophysics Data System (ADS)

    Saito, Yoshitaka; Tanaka, Shigeki; Nakashino, Kyoichi; Matsushima, Kiyoho; Goto, Ken; Furuta, Ryosuke; Domoto, Kodai; Akita, Daisuke; Hashimoto, Hiroyuki

    A light super-pressure balloon of which weight will be comparable to the weight of the zero-pressure balloon has been developed using a method to cover a balloon with a diamond-shaped net of high-tensile fibers. The goal is to fly a payload of 900 kg to the altitude of 37 km with a 300,000 m(3) balloon. A flight test of a 3,000 m(3) balloon in the tandem balloon configuration with a 15,000 m(3) zero-pressure balloon was performed in 2012. Although a small gas leak occurred in the super-pressure balloon at the differential pressure of 400 to 500 Pa, the differential pressure reached the highest value of 814 Pa and kept positive through the level flight lasting for 25 minutes due to its slow leakage. To avoid a possible stress concentration to films at the polar area, a new design setting the meridian length of the balloon gore film equal to the length of the net was adopted. A 3-m balloon with the design was developed and its capacity to resist pressure at room temperature and at -30 (°) C was checked through the ground inflation tests. In 2013, a balloon of the same model was launched in the tandem balloon configuration with 2 kg rubber balloons. It was confirmed that the balloon could withstand the maximum differential pressure of 6,280 Pa, could withstand the differential pressure of 5,600 Pa for 2 hours, and there was a small gas leak through a hole with an area of 0.4 mm(2) which was also found in the ground leakage test. These results indicated that the improvement was adequate and there was no problem for the super-pressure balloon to fly in the environment of the stratosphere except for the problem of the small gas leak. In 2014, a flight test of a 5,000 m(3) balloon will be performed. In this paper, after reviewing the method to cover a balloon with a diamond-shaped net, the current status of the development will be reported.

  15. Net Gains

    ERIC Educational Resources Information Center

    Fielker, David

    2008-01-01

    The Easter conference 2008 had several activities which for the author raised the same questions on cube nets in some work with eight-year-olds some time ago. In this article, the author muses on some problems from the Easter conference regarding nets of shapes. (Contains 1 note.)

  16. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  17. Shape differences rather than size differences between castes in the Neotropical swarm-founding wasp Metapolybia docilis (Hymenoptera: Vespidae, Epiponini)

    PubMed Central

    Baio, Mário V; Noll, Fernando B; Zucchi, Ronaldo

    2003-01-01

    Background Swarm-founding epiponine wasps are an intriguing group of social insects in which colonies are polygynic (several queens share reproduction) and differentiation between castes is often not obvious. However, caste differences in some may be more pronounced in later phases of the colony cycle. Results Using morphometric analyses and multivariate statistics, it was found that caste differences in Metapolybia docilis are slight but more distinct in latter stages of the colony cycle. Conclusions Because differences in body parts are so slight, it is proposed that such variation may be due to differential growth rates of body parts rather than to queens being larger in size, similar to other previously observed epiponines. PMID:12744727

  18. Net Shape Spin Formed Cryogenic Aluminum Lithium Cryogenic Tank Domes for Lower Cost Higher Performance Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Curreri, Peter A.; Hoffman, Eric; Domack, Marcia; Brewster, Jeb; Russell, Carolyn

    2013-01-01

    With the goal of lower cost (simplified manufacturing and lower part count) and higher performance (higher strength to weight alloys) the NASA Technical Maturation Program in 2006 funded a proposal to investigate spin forming of space launch vehicle cryogenic tank domes. The project funding continued under the NASA Exploration Technology Development Program through completion in FY12. The first phase of the project involved spin forming of eight, 1 meter diameter "path finder" domes. Half of these were processed using a concave spin form process (MT Aerospace, Augsburg Germany) and the other half using a convex process (Spincraft, Boston MA). The convex process has been used to produce the Ares Common Bulkhead and the concave process has been used to produce dome caps for the Space Shuttle light weight external tank and domes for the NASDA H2. Aluminum Lithium material was chosen because of its higher strength to weight ratio than the Aluminum 2219 baseline. Aluminum lithium, in order to obtain the desired temper (T8), requires a cold stretch after the solution heat treatment and quench. This requirement favors the concave spin form process which was selected for scale up. This paper describes the results of processing four, 5.5 meter diameter (upper stage scale) net shaped spin formed Aluminum Lithium domes. In order to allow scalability beyond the limits of foundry and rolling mills (about 12 foot width) the circular blank contained one friction stir weld (heavy lifter scales require a flat blank containing two welds). Mechanical properties data (tensile, fracture toughness, stress corrosion, and simulated service testing) for the parent metal and weld will also be discussed.

  19. Cost-Benefit Analysis for the Advanced Near Net Shape Technology (ANNST) Method for Fabricating Stiffened Cylinders

    NASA Technical Reports Server (NTRS)

    Stoner, Mary Cecilia; Hehir, Austin R.; Ivanco, Marie L.; Domack, Marcia S.

    2016-01-01

    This cost-benefit analysis assesses the benefits of the Advanced Near Net Shape Technology (ANNST) manufacturing process for fabricating integrally stiffened cylinders. These preliminary, rough order-of-magnitude results report a 46 to 58 percent reduction in production costs and a 7-percent reduction in weight over the conventional metallic manufacturing technique used in this study for comparison. Production cost savings of 35 to 58 percent were reported over the composite manufacturing technique used in this study for comparison; however, the ANNST concept was heavier. In this study, the predicted return on investment of equipment required for the ANNST method was ten cryogenic tank barrels when compared with conventional metallic manufacturing. The ANNST method was compared with the conventional multi-piece metallic construction and composite processes for fabricating integrally stiffened cylinders. A case study compared these three alternatives for manufacturing a cylinder of specified geometry, with particular focus placed on production costs and process complexity, with cost analyses performed by the analogy and parametric methods. Furthermore, a scalability study was conducted for three tank diameters to assess the highest potential payoff of the ANNST process for manufacture of large-diameter cryogenic tanks. The analytical hierarchy process (AHP) was subsequently used with a group of selected subject matter experts to assess the value of the various benefits achieved by the ANNST method for potential stakeholders. The AHP study results revealed that decreased final cylinder mass and quality assurance were the most valued benefits of cylinder manufacturing methods, therefore emphasizing the relevance of the benefits achieved with the ANNST process for future projects.

  20. Pull-Up Nets

    ERIC Educational Resources Information Center

    Meenan, Liz

    2008-01-01

    When the author began teaching, she always hit a problem when it came to 3D shapes. She wanted the pupils to get a feel for them, and she would get them to make the shapes from their nets. The pupils would first try to visualize how the 2D nets could become 3D shapes and then they would physically fold the nets into the shapes for themselves.…

  1. Spray casting project final report

    SciTech Connect

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  2. Casting materials

    DOEpatents

    Chaudhry, Anil R.; Dzugan, Robert; Harrington, Richard M.; Neece, Faurice D.; Singh, Nipendra P.

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  3. The Computational Fluid Dynamic (CFD) Modeling of the Horizontal Single Belt Casting (HSBC) Processing of Al-Mg-Sc-Zr Alloy Strips

    NASA Astrophysics Data System (ADS)

    Ge, S.; Isac, M.; Guthrie, R. I. L.

    2015-10-01

    Al-Mg-Sc-Zr alloys have shown exceptional potential as structural materials for transportation applications. These alloys have proved to be good candidates to be processed as thin strips via the horizontal single belt casting (HSBC) process. The HSBC process is a near-net-shape casting technology, which involves casting molten metal directly into thin strips, close to the final product thickness, at higher cooling rates than conventional continuous casting and thin-slab casting processes. It offers an efficient, economical, and environmentally friendly approach to the production of metal strips. Fluid mechanics and associated heat transfer are important aspects of any casting process, and the novel HSBC process is no exception. Three-dimensional computational fluid dynamics simulations using ANSYS FLUENT 14.5 were performed, in order to assess the importance and effects of the various operational conditions of the HSBC process. This enabled process parameter optimization. Numerical predictions were validated against experimental casting results.

  4. Precision Casting via Advanced Simulation and Manufacturing

    NASA Technical Reports Server (NTRS)

    1997-01-01

    A two-year program was conducted to develop and commercially implement selected casting manufacturing technologies to enable significant reductions in the costs of castings, increase the complexity and dimensional accuracy of castings, and reduce the development times for delivery of high quality castings. The industry-led R&D project was cost shared with NASA's Aerospace Industry Technology Program (AITP). The Rocketdyne Division of Boeing North American, Inc. served as the team lead with participation from Lockheed Martin, Ford Motor Company, Howmet Corporation, PCC Airfoils, General Electric, UES, Inc., University of Alabama, Auburn University, Robinson, Inc., Aracor, and NASA-LeRC. The technical effort was organized into four distinct tasks. The accomplishments reported herein. Task 1.0 developed advanced simulation technology for core molding. Ford headed up this task. On this program, a specialized core machine was designed and built. Task 2.0 focused on intelligent process control for precision core molding. Howmet led this effort. The primary focus of these experimental efforts was to characterize the process parameters that have a strong impact on dimensional control issues of injection molded cores during their fabrication. Task 3.0 developed and applied rapid prototyping to produce near net shape castings. Rocketdyne was responsible for this task. CAD files were generated using reverse engineering, rapid prototype patterns were fabricated using SLS and SLA, and castings produced and evaluated. Task 4.0 was aimed at developing technology transfer. Rocketdyne coordinated this task. Casting related technology, explored and evaluated in the first three tasks of this program, was implemented into manufacturing processes.

  5. Development of a super-pressure balloon with a diamond-shaped net --- result of a ground inflation test of a 2,000 cubic-meter balloon ---

    NASA Astrophysics Data System (ADS)

    Saito, Yoshitaka; Nakashino, Kyoichi; Akita, Daisuke; Matsushima, Kiyoho; Shimadu, Shigeyuki; Goto, Ken; Hashimoto, Hiroyuki; Matsuo, Takuma

    2016-07-01

    A light super-pressure balloon has been developed using a method to cover a balloon with a diamond-shaped net of high-tensile fibers. The goal is to fly a payload of 900 kg to the altitude of 37 km with a 300,000 m^{3} balloon. Beginning from a demonstration test of the net-balloon with a 10 m^{3} balloon in 2010, we have been polished the net-balloon through ground inflation tests and flight tests, including a flight test of a 3,000 m ^{3} balloon in the tandem balloon configuration with a 15,000 m^{3} zero-pressure balloon in 2012, and a flight test of a 10 m^{3} balloon in the tandem balloon configuration with a 2 kg rubber balloon in 2013, as reported in the last COSPAR. In 2014, we developed a 5,000 m^{3} balloon and performed a ground inflation test to find that the balloon burst from a lip panel for termination with a differential pressure of 425 Pa. It was due to a stress concentration at the edge of a thick tape attached along the termination mechanism. In 2015, we modified the balloon by adding tapes on the lip panel to avoid the stress concentration, and also shorten the net length to leave some margin of the film and performed a ground inflation test again to find the balloon showed asymmetrical deployment and burst from the edge of the net with a differential pressure of 348 Pa. We consider it is due to the margin of the film along the circumferential direction, and proposed a gore shape which circumference length is kept as determined by the pumpkin shape of the balloon but setting meridian length longer than that. We developed a 10 m^{3} balloon with the gore design to find that the balloon deployed symmetrically and showed the burst pressure of 10,000 Pa. In 2016, we are going to develop a 2,000 m^{3} balloon with the gore design and perform its ground inflation test. In this paper, we are going to report its result with the sequence of the development.

  6. 1995 national heat transfer conference: Proceedings. Volume 4: Transport phenomena in manufacturing and materials processing; Transport phenomena in materials joining processes; Transport phenomena in net shape manufacturing; HTD-Volume 306

    SciTech Connect

    Mahajan, R.L.

    1995-12-31

    This book is divided into three sections: (1) transport phenomena in manufacturing and materials processing; (2) transport phenomena in net shape manufacturing: and (3) transport phenomena in materials joining processes. Separate abstracts were prepared for most papers in this volume.

  7. Effects of bionic units on the fatigue wear of gray cast iron surface with different shapes and distributions

    NASA Astrophysics Data System (ADS)

    Chen, Zhi-kai; Lu, Shu-chao; Song, Xi-bin; Zhang, Haifeng; Yang, Wan-shi; Zhou, Hong

    2015-03-01

    To improve the fatigue wear resistance of gray cast iron (GCI), GCI samples were modified by a laser to imitate the unique structure of some soil animals alternating between soft and hard phases; the hard phase resists the deformation and the soft phase releases the deformation. Using the self-controlled fatigue wear test method, the fatigue wear behaviors of treated and untreated samples were investigated and compared experimentally. The results show that the bionic non-smooth surface obtains a beneficial effect on improving the fatigue wear resistance of a sample, and the fatigue wear resistance of the bionic sample assembled with reticulate units (60°+0°), whose mass loss was reduced by 62%, was superior to the others. Meanwhile, a finite element (FE) was used to simulate the compression and the distributions of strain and stress on the non-smooth surface was inferred. From these results, we understood that the functions of the bionic unit such as reducing strain and stress, and also obstructing the closure and propagation of cracks were the main reasons for improving the fatigue wear property of GCI.

  8. Neutron radiography inspection of investment castings.

    PubMed

    Richards, W J; Barrett, J R; Springgate, M E; Shields, K C

    2004-10-01

    Investment casting, also known as the lost wax process, is a manufacturing method employed to produce near net shape metal articles. Traditionally, investment casting has been used to produce structural titanium castings for aero-engine applications with wall thickness less than 1 in (2.54 cm). Recently, airframe manufacturers have been exploring the use of titanium investment casting to replace components traditionally produced from forgings. Use of titanium investment castings for these applications reduces weight, cost, lead time, and part count. Recently, the investment casting process has been selected to produce fracture critical structural titanium airframe components. These airframe components have pushed the traditional inspection techniques to their physical limits due to cross sections on the order of 3 in (7.6 cm). To overcome these inspection limitations, a process incorporating neutron radiography (n-ray) has been developed. In this process, the facecoat of the investment casting mold material contains a cocalcined mixture of yttrium oxide and gadolinium oxide. The presence of the gadolinium oxide, allows for neutron radiographic imaging (and eventual removal and repair) of mold facecoat inclusions that remain within these thick cross sectional castings. Probability of detection (POD) studies have shown a 3 x improvement of detecting a 0.050 x 0.007 in2 (1.270 x 0.178 mm2) inclusion of this cocalcined material using n-ray techniques when compared to the POD using traditional X-ray techniques. Further, it has been shown that this n-ray compatible mold facecoat material produces titanium castings of equal metallurgical quality when compared to the traditional materials. Since investment castings can be very large and heavy, the neutron radiography facilities at the University of California, Davis McClellan Nuclear Radiation Center (UCD/MNRC) were used to develop the inspection techniques. The UCD/MNRC has very unique facilities that can handle large

  9. Effects of process variables on the properties of YBa2Cu3O(7-x) ceramics formed by investment casting

    NASA Technical Reports Server (NTRS)

    Hooker, M. W.; Taylor, T. D.; Leigh, H. D.; Wise, S. A.; Buckley, J. D.; Vasquez, P.; Buck, G. M.; Hicks, L. P.

    1993-01-01

    An investment casting process has been developed to produce net-shape, superconducting ceramics. In this work, a factorial experiment was performed to determine the critical process parameters for producing cast YBa2Cu3O7 ceramics with optimum properties. An analysis of variance procedure indicated that the key variables in casting superconductive ceramics are the particle size distribution and sintering temperature. Additionally, the interactions between the sintering temperature and the other process parameters (e.g., particle size distribution and the use of silver dopants) were also found to influence the density, porosity, and critical current density of the fired ceramics.

  10. The role of lake physical characteristics in shaping the net surface energy budget of a lake: from local to global

    NASA Astrophysics Data System (ADS)

    Hipsey, M. R.; Read, J. S.; Frassl, M.; Bruce, L. C.

    2014-12-01

    Lakes have been described as "sentinels of climate change" due to their sensitivity to changes in climate and catchment hydrology. However, beyond the scale of an indivudal lake, quantifying their contribution to global energy and carbon budgets and their responses to climate change is not trivial. In this study we have undertaken an analysis of the results of a multi-lake modelling project in an attempt to characterise how the slope of the net energy exchange vs average annual air temperature relationship is affected by physical lake characteristics. For the initial study, 30 lakes with a variety of morphometries, climatic, hydrological and trophic characteristics were simulated for a period of 2 years using a the General Lake Model (GLM), a simple 1-D hydrodynamic model. The physical mixing parameters used to quantify heat and momentum budgets were determined using a Markov Chain Monte Carlo (MCMC) approach that optimised model output to observed temperature profile data. Surface energy budget components, as calculated by the model for each lake, were then compared to a variety of lake metrics, such as lake depth, volume and residence time, to quantify relationships between the slope of the net energy and air temperature curve. The analysis demonstrates that integration of numerical models with data from a global sensor network can be an effective way to parameterise complex relationships between limnological characteristics and energy budgets.

  11. Usage Autocorrelation Function in the Capacity of Indicator Shape of the Signal in Acoustic Emission Testing of Intricate Castings

    NASA Astrophysics Data System (ADS)

    Popkov, Artem

    2016-01-01

    The article contains information about acoustic emission signals analysing using autocorrelation function. Operation factors were analysed, such as shape of signal, the origins time and carrier frequency. The purpose of work is estimating the validity of correlations methods analysing signals. Acoustic emission signal consist of different types of waves, which propagate on different trajectories in object of control. Acoustic emission signal is amplitude-, phase- and frequency-modeling signal. It was described by carrier frequency at a given point of time. Period of signal make up 12.5 microseconds and carrier frequency make up 80 kHz for analysing signal. Usage autocorrelation function like indicator the origin time of acoustic emission signal raises validity localization of emitters.

  12. Method of casting aerogels

    DOEpatents

    Poco, J.F.

    1993-09-07

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  13. Method of casting aerogels

    DOEpatents

    Poco, John F.

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  14. Analysis and Evaluation of Novel Al-Mg-Sc-Zr Aerospace Alloy Strip Produced Using the Horizontal Single Belt Casting (HSBC) Process

    NASA Astrophysics Data System (ADS)

    Ge, Sa; Celikin, Mert; Isac, Mihaiela; Guthrie, Roderick I. L.

    2015-04-01

    Horizontal single belt casting (HSBC) is a near net shape casting process in which molten metal is directly cast into thin strips, at high cooling rates (order of several 100 °C/s), with the potential for high volume, friction free, continuous production of metal strips. This casting process was used in the present work to produce strips of Al-Mg alloys in the AA5000 series, with additions of Sc and Zr. Such aluminum alloys show exceptional potential as a structural material for transportation/aerospace applications. To demonstrate the suitability of the HSBC process to manufacture competitive strip products of Al-Mg-Sc-Zr, the mechanical properties and microstructures of the strips produced using the HSBC process were compared with conventionally cast products. The effects of annealing on the mechanical properties of the strip-cast Al-Mg-Sc-Zr alloys were also investigated.

  15. Catalogue of X-Ray Texture Data for Al-Cu-Li Alloy 1460, 2090, 2096 and 2195 Near-Net-Shape Extrusions, Sheet and Plate

    NASA Technical Reports Server (NTRS)

    Hales, Stephen J.; Hafley, Robert A.; Alexa, Joel A.

    1998-01-01

    The effect of crystallographic texture on the mechanical properties of near-net-shape extrusions is of major interest ff these products are to find application in launch vehicle or aircraft structures. The objective of this research was to produce a catalogue containing quantitative texture information for extruded product, sheet and plate. The material characterized was extracted from wide, integrally stiffened panels fabricated from the Al-Cu-Li alloys 1460, 2090, 2096 and 2195. The textural characteristics of sheet and plate products of the same alloys were determined for comparison purposes. The approach involved using X-ray diffraction to generate pole figures in combination with orientation distribution function analysis. The data were compiled as a function of location in the extruded cross-sections and the variation in the major deformation- and recrystallization-related texture components was identified.

  16. Producing Zirconium Diboride Components with Complex, Near-Net Shape Geometries by Aqueous Room-Temperature Injection Molding

    NASA Technical Reports Server (NTRS)

    Wiesner, Valerie L.; Youngblood, Jeffrey; Trice, Rodney

    2014-01-01

    Room-temperature injection molding is proposed as a novel, low-cost and more energy efficient manufacturing process capable of forming complex-shaped zirconium diboride (ZrB2) parts. This innovative processing method utilized aqueous suspensions with high powder loading and a minimal amount (5 vol.) of water-soluble polyvinylpyrrolidone (PVP), which was used as a viscosity modifier. Rheological characterization was performed to evaluate the room-temperature flow properties of ZrB2-PVP suspensions. ZrB2 specimens were fabricated with high green body strength and were machinable prior to binder removal despite their low polymer content. After binder burnout and pressureless sintering, the bulk density and microstructure of specimens were characterized using Archimedes technique and scanning electron microscopy. X-Ray Diffraction was used to determine the phase compositions present in sintered specimens. Ultimate strength of sintered specimens will be determined using ASTM C1323-10 compressive C-ring test.

  17. Shuttle Net, Tuna Net

    NASA Technical Reports Server (NTRS)

    1983-01-01

    Rockwell International, NASA's prime contractor for the Space Shuttle, asked West Coast Netting (WCN) to develop a safety net for personnel working on the Shuttle Orbiter. This could not be an ordinary net, it had to be relatively small, yet have extraordinary tensile strength. It also had to be fire resistant and resistant to ultraviolet (UV) light. After six months, WCN found the requisite fiber, a polyester-like material called NOMEX. The company was forced to invent a more sophisticated twisting process since conventional methods did not approach specified breaking strength. The resulting product, the Hyperester net, sinks faster and fishes deeper, making it attractive to fishing fleets. A patented treatment for UV protection and greater abrasion resistance make Hyperester nets last longer, and the no-shrink feature is an economic bonus.

  18. Evaluation of the Inertness of Investment Casting Molds Using Both Sessile Drop and Centrifugal Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Green, Nick; Withey, Paul

    2013-02-01

    The investment casting process is an economic production method for engineering components in TiAl-based alloys and offers the benefits of a near net-shaped component with a good surface finish. An investigation was undertaken to develop three new face coat systems based on yttria, but with better sintering properties. These face coat systems were mainly based on an yttria-alumina-zirconia system (Y2O3-0.5 wt pct Al2O3-0.5 wt pct ZrO2), an yttria-fluoride system (Y2O3-0.15 wt pct YF3), and an yttria-boride system (Y2O3-0.15 wt pct B2O3). After sintering, the chemical inertness of the face coat was first tested and analyzed using a sessile drop test through the metal wetting behavioral change for each face coat surface. Then, the interactions between the shell and metal were studied by centrifugal investment casting TiAl bars. Although the sintering aids in yttria can decrease the chemical inertness of the face coat, the thickness of the interaction layer in the casting was less than 10 μm; therefore, these face coats still can be possible face coat materials for investment casting TiAl alloys.

  19. Casting of weldable graphite/magnesium metal matrix composites with built-in metallic inserts

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.; Kashalikar, Uday; Majkowski, Patricia

    1994-01-01

    Technology innovations directed at the advanced development of a potentially low cost and weldable graphite/magnesium metal matrix composites (MMC) through near net shape pressure casting are described. These MMC components uniquely have built-in metallic inserts to provide an innovative approach for joining or connecting other MMC components through conventional joining techniques such as welding, brazing, mechanical fasteners, etc. Moreover, the metallic inserts trapped within the MMC components can be made to transfer the imposed load efficiently to the continuous graphite fiber reinforcement thus producing stronger, stiffer, and more reliable MMC components. The use of low pressure near net shape casting is economical compared to other MMC fabrication processes. These castable and potentially weldable MMC components can provide great payoffs in terms of high strength, high stiffness, low thermal expansion, lightweight, and easily joinable MMC components for several future NASA space structural, industrial, and commercial applications.

  20. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  1. Slip-Cast Superconductive Parts

    NASA Technical Reports Server (NTRS)

    Wise, Stephanie A.; Buckley, John D.; Vasquez, Peter; Buck, Gregory M.; Hicks, Lana P.; Hooker, Matthew W.; Taylor, Theodore D.

    1993-01-01

    Complex shapes fabricated without machining. Nonaqueous slip-casting technique used to form complexly shaped parts from high-temperature superconductive materials like YBa(2)Cu(3)O(7-delta). Such parts useful in motors, vibration dampers, and bearings. In process, organic solvent used as liquid medium. Ceramic molds made by lost-wax process used instead of plaster-of-paris molds, used in aqueous slip-casting but impervious to organic solvents and cannot drain away liquid medium. Organic-solvent-based castings do not stick to ceramic molds as they do to plaster molds.

  2. Data indicating temperature response of Ti–6Al–4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping

    PubMed Central

    Marshall, Garrett J.; Thompson, Scott M.; Shamsaei, Nima

    2016-01-01

    An OPTOMEC Laser Engineered Net Shaping (LENS™) 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR) camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD) process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti–6Al–4V during its additive manufacture are provided. Melt pool temperature data were collected via the dual-wavelength pyrometer while the dynamic, bulk part temperature distribution was collected using the IR camera. Such data are provided in Comma Separated Values (CSV) file format, containing a 752×480 matrix and a 320×240 matrix of temperatures corresponding to individual pixels of the pyrometer and IR camera, respectively. The IR camera and pyrometer temperature data are provided in blackbody-calibrated, raw forms. Provided thermal data can aid in generating and refining process-property-performance relationships between laser manufacturing and its fabricated materials. PMID:27054180

  3. Data indicating temperature response of Ti-6Al-4V thin-walled structure during its additive manufacture via Laser Engineered Net Shaping.

    PubMed

    Marshall, Garrett J; Thompson, Scott M; Shamsaei, Nima

    2016-06-01

    An OPTOMEC Laser Engineered Net Shaping (LENS(™)) 750 system was retrofitted with a melt pool pyrometer and in-chamber infrared (IR) camera for nondestructive thermal inspection of the blown-powder, direct laser deposition (DLD) process. Data indicative of temperature and heat transfer within the melt pool and heat affected zone atop a thin-walled structure of Ti-6Al-4V during its additive manufacture are provided. Melt pool temperature data were collected via the dual-wavelength pyrometer while the dynamic, bulk part temperature distribution was collected using the IR camera. Such data are provided in Comma Separated Values (CSV) file format, containing a 752×480 matrix and a 320×240 matrix of temperatures corresponding to individual pixels of the pyrometer and IR camera, respectively. The IR camera and pyrometer temperature data are provided in blackbody-calibrated, raw forms. Provided thermal data can aid in generating and refining process-property-performance relationships between laser manufacturing and its fabricated materials. PMID:27054180

  4. Magnetic Resonance Imaging of Gel-cast Ceramic Composites

    DOE R&D Accomplishments Database

    Dieckman, S. L.; Balss, K. M.; Waterfield, L. G.; Jendrzejczyk, J. A.; Raptis, A. C.

    1997-01-16

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  5. Magnetic resonance imaging of gel-cast ceramic composites

    SciTech Connect

    Dieckman, S.L.; Balss, K.M.; Waterfield, L.G.

    1997-04-01

    Magnetic resonance imaging (MRI) techniques are being employed to aid in the development of advanced near-net-shape gel-cast ceramic composites. MRI is a unique nondestructive evaluation tool that provides information on both the chemical and physical properties of materials. In this effort, MRI imaging was performed to monitor the drying of porous green-state alumina - methacrylamide-N.N`-methylene bisacrylamide (MAM-MBAM) polymerized composite specimens. Studies were performed on several specimens as a function of humidity and time. The mass and shrinkage of the specimens were also monitored and correlated with the water content.

  6. Modeling and control of casting and welding processes

    SciTech Connect

    Kou, S.; Mehrabian, R.

    1986-01-01

    This book contains papers divided among the following sections: process monitor and control in welding; plasma processing and refining; strip casting; modelling of welding processes; CAD/CAM in casting; investment and die casting; ingot, continuous and other shape casting; and rapid solidification and microstructural evolution.

  7. Education Department Casts Wide "Outreach" Net

    ERIC Educational Resources Information Center

    Davis, Michelle R.

    2005-01-01

    This article reports on the aggressive and sometimes creative steps the Education Department has taken, since President Bush came to town in 2001, to promote its agenda to the public, including its support for school choice options such as charter schools and for Mr. Bush's signature program, the No Child Left Behind Act. The department has spent…

  8. Cast a Wider Net for Reunion

    ERIC Educational Resources Information Center

    Bennett, Gayle

    2010-01-01

    A few short years ago, as Facebook made the leap from dorm room to, well, every room, some alumni leaders wondered if Facebook's growing popularity would mean the end of reunion. Time has passed, and most alumni professionals have come to know and love Facebook--truly or out of necessity. On the whole, Facebook has proven itself friend not foe,…

  9. Face Coat Materials Through Sessile Drop and Investment Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Blackburn, Stuart; Withey, Paul A.

    2014-06-01

    Investment casting is uniquely suited to the manufacture of Ti alloys for the production of near net-shape components, reducing material waste, and machining costs. Because of the high reactivity of titanium and its based alloy, the molds which are used in the investment casting process require high chemical inertness, which results in them being very costly and non-recyclable. In order to reduce the cost of these molds, traditionally using yttria as the face coat, two alternative molds are developed in this study with face coat materials of Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2. The slurry properties and chemical inertness of the face coats were evaluated for viscosity, thermal expansion, friability, and phase development. The chemical inertness of these two molds were determined using both the sessile drop test and investment casting to identify the levels of interaction with a Ti-45Al-2Mn-2Nb-0.2B alloy. The results illustrated that the molds using Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2 as the face coats both showed excellent sintering properties and chemical inertness when compared to the yttria face coat. They can consequently be used as two alternative face coats for the investment casting of TiAl alloys.

  10. Feasibility Assessment for Pressure Casting of Ceramic-Aluminum Composites for NASA's Propulsion Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2005-01-01

    Feasibility assessment of pressure casting of ceramic-aluminum composites for NASA% propulsion applications is summarized. A combination of several demonstration projects to produce three unique components for liquid hydrogen-oxygen rocket engine% flanges, valves and turbo-pump housing are conducted. These components are made from boron carbide, silicon carbide and alumina powders fabricated into complex net shaped parts using dry green powder compaction, slip casting or a novel 3D ink-jet printing process, followed by sintering to produce performs that can be pressure cast by infiltration with molten aluminum. I n addition, joining techniques are also explored to insure that these components can be assembled into a structure without degrading their highly tailored properties. The feasibility assessment was made to determine if these new materials could provide a significant weight savings, thereby reducing vehicle launch costs, while being durable materials to increase safety and performance for propulsion system.

  11. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  12. A cluster randomized controlled cross-over bed net acceptability and preference trial in Solomon Islands: community participation in shaping policy for malaria elimination

    PubMed Central

    2009-01-01

    Background A key component of the malaria elimination strategy in Solomon Islands (SI) is widespread coverage of long-lasting insecticidal nets (LLINs). The success of this strategy is dependent on LLIN acceptability and compliance. There has been unresolved debate among policy makers and donors as to which type of LLIN would be most appropriate for large-scale distribution in SI, and anecdotal reports of a lack of acceptability of certain brands of LLINs. A cluster randomized controlled crossover bed net acceptability and preference trial was therefore carried out from July to September, 2008 to inform policy and to facilitate community engagement and participation in the selection of the most appropriate LLIN for use in SI. Method A three-stage sampling method was used to randomly select the study population from Malaita Province, SI. Three brands of LLINs were assessed in this study: Olyset®, PermaNet® and DuraNet®. Bed net acceptability and preference were evaluated through surveys at three defined time points after short and longer-term trial of each LLIN. Results The acceptability of PermaNet® after short-term use (96.5%) was significantly greater than Olyset® (67.3%, p < 0.001) and DuraNet® (69.8%, p < 0.001). The acceptability of DuraNet® and Olyset® after short-term use was not significantly different at the 5% level. LLINs that were perceived not to prevent mosquito bites were significantly less acceptable than LLINs that were perceived to prevent mosquito bites (OR 0.15; 95%CI 0.03 to 0.6). LLINs that allow a pleasant night's sleep (OR 6.3; 95%CI:3.3-12.3) and have a soft texture (OR 5.7; 95%CI:1.9-20.5) were considered more acceptable than those that did not. Olyset®'s acceptability decreased over time and this was due to net wrinkling/shrinkage after washing resulting in reduced efficiency in preventing mosquito bites. The increase in DuraNet® acceptability was a result of a reduction in minor adverse events following longer-term use

  13. Slip casting and extruding shapes of rhemium with metal oxide additives. Part 2: Development of grain stabilized rhenium parts for resistojets

    NASA Technical Reports Server (NTRS)

    Barr, Francis A.; Page, Russell J.

    1987-01-01

    The adaptation of the powdered particle process used for pure metal oxides to the coprocessing of rhenium oxides suitable to produce pure miniature resistojet hardware has been successful. Both slip casting and extrusion processes were used. The metal oxide ZrO2 was stabilized into the cubic phase with Y2O3, for use as a potentially grain stabilizing additive to rhenium. Straight meter long tubing in two sizes are reported. Tubing suitable for resistojet ohmic heater use of fully fired dimensions of nominally 3.8 mm o.d. x 2.2 mm i.d.. and 1.26 mm o.d. x .45 mm i.d. with 0, 0.5, 1.0 and 5.0% zirconia additives were produced for further study. Photomicrographs of these are discussed. The addition of the metal oxide zirconia to rhenium resulted in more dense and less porous parts. The additions of phase stabilized zirconia most likely act as a sintering aid. Tubes of varying diameter were slip cast which were representative of miniature pressure cases.

  14. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  15. TacNet Tracker Software

    Energy Science and Technology Software Center (ESTSC)

    2008-08-04

    The TacNet Tracker will be used for the monitoring and real-time tracking of personnel and assets in an unlimited number of specific applications. The TacNet Tracker software is a VxWorks Operating System based programming package that controls the functionality for the wearable Tracker. One main use of the TacNet Tracker is in Blue Force Tracking, the ability to track the good guys in an adversarial situation or in a force-on-force or real battle conditions. Themore » purpose of blue force tracking is to provide situational awareness to the battlefield commanders and personnel. There are practical military applications with the TacNet Tracker.The mesh network is a wireless IP communications network that moves data packets from source IP addresses to specific destination IP addresses. Addresses on the TacNet infrastructure utilize an 8-bit network mask (255.0.0.0). In other words, valid TacNet addresses range from 10.0.0.1 to 10.254.254.254. The TacNet software design uses uni-cast transmission techniques because earlier mesh network software releases did not provide for the ability to utilize multi-cast data movement. The TacNet design employs a list of addresses to move information within the TacNet infrastructure. For example, a convoy text file containing the IP addresses of all valid receivers of TacNet information could be used for transmitting the information and for limiting transmission to addresses on the list.« less

  16. TacNet Tracker Software

    SciTech Connect

    WISEMAN, JAMES; & STEVENS, JAMES

    2008-08-04

    The TacNet Tracker will be used for the monitoring and real-time tracking of personnel and assets in an unlimited number of specific applications. The TacNet Tracker software is a VxWorks Operating System based programming package that controls the functionality for the wearable Tracker. One main use of the TacNet Tracker is in Blue Force Tracking, the ability to track the good guys in an adversarial situation or in a force-on-force or real battle conditions. The purpose of blue force tracking is to provide situational awareness to the battlefield commanders and personnel. There are practical military applications with the TacNet Tracker.The mesh network is a wireless IP communications network that moves data packets from source IP addresses to specific destination IP addresses. Addresses on the TacNet infrastructure utilize an 8-bit network mask (255.0.0.0). In other words, valid TacNet addresses range from 10.0.0.1 to 10.254.254.254. The TacNet software design uses uni-cast transmission techniques because earlier mesh network software releases did not provide for the ability to utilize multi-cast data movement. The TacNet design employs a list of addresses to move information within the TacNet infrastructure. For example, a convoy text file containing the IP addresses of all valid receivers of TacNet information could be used for transmitting the information and for limiting transmission to addresses on the list.

  17. Casting Shadows in the Science Classroom.

    ERIC Educational Resources Information Center

    Nolan, Kathleen

    2003-01-01

    Uses the metaphor of shadows in a critical exploration of what it means to know and how the cultures of classrooms have shaped these images of knowing. Directs attention to objects that cast shadows on the learning and knowing of mathematics and science through the voices of preservice teachers. Discusses shadow casting toward textbooks, teachers,…

  18. Periodic Cellular Structure Technology for Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Chen, Edward Y.

    2015-01-01

    Shape memory alloys are being considered for a wide variety of adaptive components for engine and airframe applications because they can undergo large amounts of strain and then revert to their original shape upon heating or unloading. Transition45 Technologies, Inc., has developed an innovative periodic cellular structure (PCS) technology for shape memory alloys that enables fabrication of complex bulk configurations, such as lattice block structures. These innovative structures are manufactured using an advanced reactive metal casting technology that offers a relatively low cost and established approach for constructing near-net shape aerospace components. Transition45 is continuing to characterize these structures to determine how best to design a PCS to better exploit the use of shape memory alloys in aerospace applications.

  19. Sixty Years of Casting Research

    NASA Astrophysics Data System (ADS)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  20. Manufacture of die casting dies by hot isostatic pressing. CRADA final report

    SciTech Connect

    Viswanathan, S.; Ren, W.; Luk, K.; Brucher, H.G.

    1998-09-01

    The reason for this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Doehler-Jarvis was to investigate the manufacture die-casting dies with internal water-cooling lines by hot-isostatic pressing (HIPing) of H13 tool steel powder. The use of HIPing will allow the near-net-shape manufacture of dies and the strategic placement of water-cooling lines during manufacture. The production of near-net-shape dies by HIPing involves the generation of HIPing diagrams, the design of the can that can be used for HIPing a die with complex details, strategic placement of water-cooling lines in the die, computer modeling to predict movement of the water lines during HIPing, and the development of strategies for placing water lines in the appropriate locations. The results presented include a literature review, particle analysis and characterization of H13 tool steel powder, and modeling of the HIPing process.

  1. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  2. CASTING APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  3. Hot Cutting of Real-Time Cast-Forged GS Ductile Iron for Automotive Rods

    NASA Astrophysics Data System (ADS)

    Fouilland, Laurence; Mansori, Mohamed El

    2011-01-01

    In the global economy context, automotive industry suppliers have to keep a constant advance on products design and manufacturing process. Concerning automotive rods, the substitution of forged steel by spherical graphite iron (SG iron) with high mechanical properties constitutes a valid economic alternative. Such rods are produced using a complex coupled process: casting and forging followed by an austempered heat treatment. The forging operation is capable to shape the cast rod which introduces hot deformation to increase mechanical properties of net-shape SG iron rod. However, the intermediate re-heating between casting and forging must be avoided to keep competitive manufacturing costs. A major concern of this new process development is the cracks produced in rod's surface which are consecutive to hot spruing involved after casting operations. This issue is addressed in this paper which discusses the physical mechanisms involved in the hot ductile damage of SG iron. Hot cutting tests were performed to simulate the spruing operation which shows the close interactions between microstructure, machining parameters and resulting damages. The damage mechanisms in terms of crack initiation and its growth have been studied with respect to the constituent phases (austenite+graphite nodules), the cut surface morphology and the hot cutting performance.

  4. New methods and materials for molding and casting ice formations

    NASA Technical Reports Server (NTRS)

    Reehorst, Andrew L.; Richter, G. Paul

    1987-01-01

    This study was designed to find improved materials and techniques for molding and casting natural or simulated ice shapes that could replace the wax and plaster method. By utilizing modern molding and casting materials and techniques, a new methodology was developed that provides excellent reproduction, low-temperature capability, and reasonable turnaround time. The resulting casts are accurate and tough.

  5. Caste Structures and E-Governance in a Developing Country

    NASA Astrophysics Data System (ADS)

    de', Rahul

    Castes, or endogamous kinship relationships, are prevalent in communities across the world and particularly in developing countries. Caste plays a strong role in determining community structures and political power. However, the role of caste as a factor in shaping e-governance design and outcomes is absent in the literature. This paper addresses this particular gap by examining some cases from India.

  6. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  7. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  8. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  9. Steel castings by the electroslag casting technique

    NASA Astrophysics Data System (ADS)

    Sikka, V. K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several value body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni (Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and where applicable, with data on sand castings.

  10. Steel castings by the electroslag casting technique

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and, where applicable, with data on sand castings. 22 figures.

  11. Catamaran Nets

    NASA Technical Reports Server (NTRS)

    1990-01-01

    West Coast Netting, Inc.'s net of Hyperester twine, is made of three strands of fiber twisted together by a company-invented sophisticated twisting machine and process that maintain precisely the same tension on each strand. The resulting twine offers higher strength and improved abrasion resistance. The technology that created the Hyperester supertwine has found spinoff applications, first as an extra-efficient seine for tuna fishing, then as a capture net for law enforcement agencies. The newest one is as a deck for racing catamarans. Hyperester twine net has been used on most of the high performance racing catamarans of recent years, including the America's Cup Challenge boats. They are tough and hold up well in the continual exposure to sunlight and saltwater.

  12. Casting uniform ceramics with direct coagulation

    SciTech Connect

    Graule, T.J.; Baader, F.H.; Gauckler, L.J.

    1995-06-01

    Today complex-shaped ceramic parts are mass fabricated by many different methods, two of which are slip casting and injection molding. The selection of the appropriate technique is governed by the geometric shape, the number of pieces to be manufactured, and the chemistry of the ceramic. Both slip casting and injection molding introduce imperfections in the green part, which lead to inhomogeneous microstructures in the sintered parts. A new fabrication method, direct coagulation casting (DCC), may be suitable for the mass production of complex ceramic parts with high strength and reliability. In DCC, an aqueous suspension is coagulated by a change in pH or an increase in ionic strength after casting, producing a rigid green body. The use of DCC can avoid most of the limitations of conventional shaping techniques, and it can be applied to a large variety of ceramic powders, sols, and polymers, alone or in combination.

  13. Thin Wall Iron Castings

    SciTech Connect

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  14. Investment casting of {gamma}-TiAl-based alloys: Microstructure and data base for gas turbine applications

    SciTech Connect

    Wagner, R.; Appel, F.; Dogan, B.

    1995-12-31

    Investment casting is regarded as an economic processing technology for the production of {gamma}-TiAl based components for gas turbine applications. Near net-shape parts can be cast such that they are free from pores and flaws after adequate `HIP`ping. The inhomogeneous cast microstructure which results from locally varying cooling rates (e.g. in the root and foil of a blade), however, is often retained even after heat-treatments necessary to achieve a balance of properties for a given application. Appropriate modifications of the alloy chemistry may lead to an improved microstructural homogeneity in the cast parts. Data bases of properties (tensile properties, creep, fatigue and rupture strength, fracture and impact toughness, oxidation and corrosion resistance) which are relevant for potential gas turbine applications have been assessed for different cast {gamma}-TiAl alloys with different microstructures. These are compared with corresponding properties of nickel-based and iron-based superalloys {gamma}-TiAl is competing with for substitution.

  15. Determination of Bulk Dimensional Variation in Castings

    SciTech Connect

    Dr. James F. Cuttino Dr. Edward P. Morse

    2005-04-14

    The purpose of this work is to improve the efficiency of green sand foundries so that they may continue to compete as the most cost-effective method of fabrication while meeting tightening constraints on near-net shape manufacturing. In order to achieve this objective, the study is divided into two major components. The first component concentrated on identifying which processes control surface finish on the castings and which provide potential reductions in variations. The second component identified metrological methods that effectively discern between the geometry of bulk material versus surface finish in order to more accurately determine the quality of a part. The research resulted in the determination of an empirical relationship relating pouring parameters to dimensional variation, with an R2 value of greater than 0.79. A significant difference in variations obtained from vertical vs. horizontal molding machines was also noticed. When analyzed separately, however, the resulting empirical relationships for horizontal and vertical machines had reduced R2 values, probably due to the reduced data sets. Significant parameters when considering vertical and horizontal molding machines together included surface roughness, pattern type, iron type, pouring rate, copper content, amount of Western Bentonite, and permeability.

  16. Method of making an apertured casting. [using duplicate mold

    NASA Technical Reports Server (NTRS)

    Terray, A. (Inventor)

    1976-01-01

    An apertured casting is made by first forming a duplicate in the shape of the finished casting, positioning refractory metal bodies such as wires in the duplicate at points corresponding to apertures or passageways in finished products, forming a ceramic coating on the duplicate, removing the duplicate material, firing the ceramic in a vacuum or inert atmosphere, vacuum casting the metal in the ceramic form, removing the ceramic form, heating the cast object in an atmospheric furnace to oxidize the refractory metal bodies and then leaching the oxidized refractory bodies from the casting with a molten caustic agent or acid solution.

  17. AMCC casting development. Volume 1: Executive Summary

    NASA Astrophysics Data System (ADS)

    1995-03-01

    The Advanced Combustion Chamber Casting (AMCC) has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or Thermal Gradient Control. This method, of setting up thermal gradients in the casting during solidification, represents a significant process improvement for PCC and has been successfully implemented on other programs. Metallurgical integrity of the final four castings was very good. Only the areas of the parts that utilized 'TGC Shape & Location System #2' showed any significant areas of microshrinkage when evaluated by non-destructive tests. Alumina oxides detected by FPI on the 'float' surfaces (top sid surfaces of the casting during solidification) of the part were almost entirely less than the acceptance criteria of .032 inches in diameter. Destructive chem mill of the castings was required to determine the effect of the process variables used during the processing of these last four parts (with the exception of the 'Shape & Location of TGC' variable).

  18. AMCC casting development. Volume 1: Executive Summary

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Advanced Combustion Chamber Casting (AMCC) has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or Thermal Gradient Control. This method, of setting up thermal gradients in the casting during solidification, represents a significant process improvement for PCC and has been successfully implemented on other programs. Metallurgical integrity of the final four castings was very good. Only the areas of the parts that utilized 'TGC Shape & Location System #2' showed any significant areas of microshrinkage when evaluated by non-destructive tests. Alumina oxides detected by FPI on the 'float' surfaces (top sid surfaces of the casting during solidification) of the part were almost entirely less than the acceptance criteria of .032 inches in diameter. Destructive chem mill of the castings was required to determine the effect of the process variables used during the processing of these last four parts (with the exception of the 'Shape & Location of TGC' variable).

  19. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  20. Energy Saving Melting andRevert Reduction Technology (E0SMARRT): Predicting Pattern Tooling and Casting Dimension for Investment Casting

    SciTech Connect

    Nick Cannell; Dr. Mark Samonds; Adi Sholapurwalla; Sam Scott

    2008-11-21

    The investment casting process is an expendable mold process where wax patterns of the part and rigging are molded, assembled, shelled and melted to produce a ceramic mold matching the shape of the component to be cast. Investment casting is an important manufacturing method for critical parts because of the ability to maintain dimensional shape and tolerances. However, these tolerances can be easily exceeded if the molding components do not maintain their individual shapes well. In the investment casting process there are several opportunities for the final casting shape to not maintain the intended size and shape, such as shrinkage of the wax in the injection tool, the modification of the shape during shell heating, and with the thermal shrink and distortion in the casting process. Studies have been completed to look at the casting and shell distortions through the process in earlier phases of this project. Dr. Adrian Sabau at Oak Ridge National Labs performed characterizations and validations of 17-4 PH stainless steel in primarily fused silica shell systems with good agreement between analysis results and experimental data. Further tasks provided material property measurements of wax and methodology for employing a viscoelastic definition of wax materials into software. The final set of tasks involved the implementation of the findings into the commercial casting analysis software ProCAST, owned and maintained by ESI Group. This included: o the transfer of the wax material property data from its raw form into separate temperature-dependent thermophysical and mechanical property datasets o adding this wax material property data into an easily viewable and modifiable user interface within the pre-processing application of the ProCAST suite, namely PreCAST o and validating the data and viscoelastic wax model with respect to experimental results

  1. NET Confusion

    PubMed Central

    Malachowa, Natalia; Kobayashi, Scott D.; Quinn, Mark T.; DeLeo, Frank R.

    2016-01-01

    Neutrophils are arguably the most important white blood cell for defense against bacterial and fungal infections. These leukocytes are produced in high numbers on a daily basis in humans and are recruited rapidly to injured/infected tissues. Phagocytosis and subsequent intraphagosomal killing and digestion of microbes have historically been the accepted means by which neutrophils carry out their role in innate host defense. Indeed, neutrophils contain and produce numerous cytotoxic molecules, including antimicrobial peptides, proteases, and reactive oxygen species, that are highly effective at killing the vast majority of ingested microbes. On the other hand, it is these characteristics – high numbers and toxicity – that endow neutrophils with the potential to injure and destroy host tissues. This potential is borne out by many inflammatory processes and diseases. Therefore, it is not surprising that host mechanisms exist to control virtually all steps in the neutrophil activation process and to prevent unintended neutrophil activation and/or lysis during the resolution of inflammatory responses or during steady-state turnover. The notion that neutrophil extracellular traps (NETs) form by cytolysis as a standard host defense mechanism seems inconsistent with these aforementioned neutrophil “containment” processes. It is with this caveat in mind that we provide perspective on the role of NETs in human host defense and disease. PMID:27446089

  2. NET Confusion.

    PubMed

    Malachowa, Natalia; Kobayashi, Scott D; Quinn, Mark T; DeLeo, Frank R

    2016-01-01

    Neutrophils are arguably the most important white blood cell for defense against bacterial and fungal infections. These leukocytes are produced in high numbers on a daily basis in humans and are recruited rapidly to injured/infected tissues. Phagocytosis and subsequent intraphagosomal killing and digestion of microbes have historically been the accepted means by which neutrophils carry out their role in innate host defense. Indeed, neutrophils contain and produce numerous cytotoxic molecules, including antimicrobial peptides, proteases, and reactive oxygen species, that are highly effective at killing the vast majority of ingested microbes. On the other hand, it is these characteristics - high numbers and toxicity - that endow neutrophils with the potential to injure and destroy host tissues. This potential is borne out by many inflammatory processes and diseases. Therefore, it is not surprising that host mechanisms exist to control virtually all steps in the neutrophil activation process and to prevent unintended neutrophil activation and/or lysis during the resolution of inflammatory responses or during steady-state turnover. The notion that neutrophil extracellular traps (NETs) form by cytolysis as a standard host defense mechanism seems inconsistent with these aforementioned neutrophil "containment" processes. It is with this caveat in mind that we provide perspective on the role of NETs in human host defense and disease. PMID:27446089

  3. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  4. LLNL casting technology

    NASA Astrophysics Data System (ADS)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  5. Numerical simulation of the solidification processes of copper during vacuum continuous casting

    NASA Astrophysics Data System (ADS)

    Tsai, D. C.; Hwang, W. S.

    2012-03-01

    A numerical simulation method is used to analyze the microstructure evolution of 8-mm-diameter copper rods during the vacuum continuous casting (VCC) process. The macro-microscopic coupling method is adopted to develop a temperature field model and a microstructure prediction model. The effects of casting parameters, including casting speed, pouring temperature, cooling rate, and casting dimension on the location and shape of the solid-liquid (S/L) interface and solidified microstructure are considered. Simulation results show that the casting speed has a large effect on the position and shape of the S/L interface and grain morphology. With an increase of casting speed, the shape of the S/L interface changes from a planar shape into an elliptical shape or a narrow, pear shape, and the grain morphology indicates a change from axial growth to axial-radial growth or completely radial growth. The simulation predictions agree well with the microstructure observations of cast specimens. Further analysis of the effects of other casting parameters on the position and shape of the S/L interface reveals that the casting dimension has more influence on the position and shape of the S/L interface and grain morphology than do pouring temperature and cooling rate. The simulation results can be summarized to obtain a discriminant of shape factor (η), which defines the shape of the S/L interface and grain morphology.

  6. Net order optimization in analog net bundles

    NASA Astrophysics Data System (ADS)

    Jambor, Thomas; Schreiner, Lars; Olbrich, Markus; Barke, Erich

    2005-06-01

    This paper presents a new approach to optimize net order in analog busses. It is used for the PARasitic SYmmetric router (PARSY), which routes net bundles, e.g. busses or differential pairs, maintaining parasitic symmetry and limiting differential coupling. The router is mainly devoted to analog signal interconnect but can also be used for critical digital busses. Net bundles have a fixed order, because wire crossing is not allowed in net bundle segments to enforce symmetry. Wires inside net bundle segments are generated by module generators. Connecting cell terminals to the first or the last net bundle segment is complex, because the cell terminals can vary in geometry and placement. Therefore, an assignment between nets and wires (net order) in a segment is required. This assignment does not affect the order in which nets or net bundles are routed sequentially. The optimization objective for the connections from net bundle segments to terminals is to minimize the number of crossings and the length difference, while maintaining symmetry if possible. Therefore, a net order has to be calculated, which globally optimizes these criteria for all terminal connections. Different net orders can be computed from the placement of terminals, which have to be connected to a net bundle segment. An additional order is calculated from these net orders, which contains the most characteristic features of all net orders. For all net orders costs are evaluated, and the one with the lowest cost is chosen.

  7. Magnetic and microstructural investigation of high-coercivity net-shape Nd-Fe-B-type magnets produced from spark-plasma-sintered melt-spun ribbons blended with DyF3

    NASA Astrophysics Data System (ADS)

    Žagar, Kristina; Kocjan, Andraž; Kobe, Spomenka

    2016-04-01

    Nanostructured Nd-Fe-B-type materials produced by melt-spinning (MS) are used in a variety of applications in the electronics, automotive, and sensor industries. The very rapid MS process leads to flake-like powders with metastable, nanoscale, Nd2Fe14B grains. These powders are then formed into net-shaped, isotropic, polymer-bonded magnets, or they are hot formed into fully dense, metallic magnets that are isotropic and anisotropic. These fully dense magnets are usually produced with a conventional hot press without the inclusion of additives prior to the hot pressing. As a result, their properties, particularly the coercivity (Hci), are insufficient at automotive-relevant temperatures of 100-150 °C since the material Hci has a large temperature coefficient. In this study, we instead add a thin layer of DyF3 to the melt-spun ribbons prior to their hot consolidation in order to enhance the coercivity through a diffusion-based, partial substitution of the Nd by Dy. This is accomplished by applying extremely rapid, spark-plasma sintering to minimize any growth of the nanoscale Nd2Fe14B grains during consolidation. The result is a very high-coercivity magnet with drastically reduced amounts of heavy rare earths that is suitable for high-temperature applications. This work clearly demonstrates how rapidly formed, metastable states can provide us with properties that are unobtainable with conventional techniques.

  8. 8. VIEW OF A MOLD FOR PRECISION CASTING. THE MOLD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. VIEW OF A MOLD FOR PRECISION CASTING. THE MOLD WAS USED IN FOUNDRY OPERATIONS THAT CAST PLUTONIUM EITHER AS INGOTS SUITABLE FOR ROLLING AND FURTHER WROUGHT PROCESSING OR INTO SHAPES AMENABLE TO DIRECT MACHINING OPERATIONS. (5/6/59) - Rocky Flats Plant, Plutonium Fabrication, Central section of Plant, Golden, Jefferson County, CO

  9. Evaluation of electroslag castings

    SciTech Connect

    Judkins, R.R.; Sikka, V.K.

    1985-01-01

    Results of evaluations of electroslag castings of ferritic (2-1/4 Cr-1 Mo and 9 Cr-1 Mo) and austenitic (CF8M or type 316) steels are presented. The castings have been characterized for surface finish, cracking, solidification structure, chemical composition, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Pertinent data are compared with equivalent data for sand castings and wrought products of the same materials. Based on the results of these studies, the properties of electroslag castings compare favorably with those of sand castings and wrought materials.

  10. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    SciTech Connect

    Sabau, Adrian S

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to

  11. Advances in aluminum casting technology

    SciTech Connect

    Tiryakioglu, M.; Campbell, J.

    1998-01-01

    This symposium focuses on the improvements of aluminum casting quality and reliability through a better understanding of processes and process variables, and explores the latest innovations in casting-process design that allow increasing use of the castings to replace complex assemblies and heavy steel and cast-iron components in aerospace and automotive applications. Presented are 35 papers by international experts in the various aspects of the subject. The contents include: Semisolid casting; Computer-aided designing of molds and castings; Casting-process modeling; Aluminum-matrix composite castings; HIPing of castings; Progress in the US car project; Die casting and die design; and Solidification and properties.

  12. Comparison of phosphor bronze metal sheet produced by twin roll casting and horizontal continuous casting

    NASA Astrophysics Data System (ADS)

    Hwang, J. D.; Li, B. J.; Hwang, W. S.; Hu, C. T.

    1998-08-01

    Much effort recently has been expended to study the strip casting process used to produce thin metal strip with a near final thickness. This process eliminates the need for hot rolling, consumes less energy, and offers a feasible method of producing various hard-to-shape alloys. The finer microstructure that results from the high cooling rate used during the casting process enhances mechanical properties. In this study, strips of phosphor bronzes (Cu-Sn-P) metal were produced using a twin roll strip casting process as well as a conventional horizontal continuous casting (HCC) process. The microstructures, macrosegregations, textures, and mechanical properties of the as-cast and as-rolled metal sheet produced by these two methods were examined carefully for comparative purposes. The results indicate that cast strip produced by a twin roll caster exhibit significantly less inverse segregation of tin compared to that produced by the HCC process. The mechanical properties including tensile strength, elongation, and microhardness of the products produced by the twin roll strip casting process are comparable to those of the HCC processed sheet. These properties meet specifications JIS H3110 and ASTM B 103M for commercial phosphor bronze sheet. The texture of the as-rolled sheet from these two processes, as measured from XRD pole figures, were found to be virtually the same, even though a significant difference exists between them in the as-cast condition.

  13. Development of an inverse heat conduction model and its application to determination of heat transfer coefficient during casting solidification

    NASA Astrophysics Data System (ADS)

    Zhang, Liqiang; Reilly, Carl; Li, Luoxing; Cockcroft, Steve; Yao, Lu

    2014-07-01

    The interfacial heat transfer coefficient (IHTC) is required for the accurate simulation of heat transfer in castings especially for near net-shape processes. The large number of factors influencing heat transfer renders quantification by theoretical means a challenge. Likewise experimental methods applied directly to temperature data collected from castings are also a challenge to interpret because of the transient nature of many casting processes. Inverse methods offer a solution and have been applied successfully to predict the IHTC in many cases. However, most inverse approaches thus far focus on use of in-mold temperature data, which may be a challenge to obtain in cases where the molds are water-cooled. Methods based on temperature data from the casting have the potential to be used however; the latent heat released during the solidification of the molten metal complicates the associated IHTC calculations. Furthermore, there are limits on the maximum distance the thermocouples can be placed from the interface under analysis. An inverse conduction based method have been developed, verified and applied successfully to temperature data collected from within an aluminum casting in proximity to the mold. A modified specific heat method was used to account for latent heat evolution in which the rate of change of fraction solid with temperature was held constant. An analysis conducted with the inverse model suggests that the thermocouples must be placed no more than 2 mm from the interface. The IHTC values calculated for an aluminum alloy casting were shown to vary from 1,200 to 6,200 Wm-2 K-1. Additionally, the characteristics of the time-varying IHTC have also been discussed.

  14. Centrifugal Casting Features/Metallurgical Characterization of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Chirita, G.; Stefanescu, I.; Soares, D.; Cruz, D.; Silva, F. S.

    2008-02-01

    This paper deals with the study of centrifugal effects on aluminium castings under high G values. Most of the studies in this domain (FGMs obtained by centrifugal casting) deal with functionally graded composites reinforced with a solid phase such as silicon particles or others. However, in this study it will be shown that unreinforced aluminium alloys may be significantly influenced by the centrifugal effect and that functionally graded castings are also obtained. It has been observed that the centrifugal effect may increase in some alloys, depending on the relative position in the castings, the rupture strength by approx. 50%, and rupture strain by about 300%, as compared to the gravity casting technique. The Young's modulus may also increase by about 20%. It has also been reported that in vertical centrifugal castings there are mainly three aspects that affect the components thus obtained, namely: fluid dynamics; vibration (inherent to the system); and centrifugal force. These features have a different effect on the castings depending on the aluminium alloy. In this paper, an analysis of the most important effects of the centrifugal casting process on metallurgical features is conducted. A solidification characterization at several points along the mould will be made in order to have an accurate idea of both the fluid dynamics inside the mould during the casting and the solidification behavior in different parts of the component. These two analyses will be related to the metallurgical properties (phase distribution; SDAS; eutectic silicon content and shape, pores density and shape) along the component and mainly along the direction of the centrifugal pressure. A comparison between castings obtained by both centrifugal casting technique and gravity casting technique is made for reference (gravity casting).

  15. Effect of casting method on castability of titanium and dental alloys.

    PubMed

    Watanabe, I; Woldu, M; Watanabe, K; Okabe, T

    2000-09-01

    Titanium, once considered to be difficult to cast because of its relatively high melting point (1670 +/- 50 degrees C) and strong chemical affinity, can now be acceptably cast using newly developed casting apparatus. The objectives of this study were to examine the castability of commercially pure (CP) titanium using an ultra high-speed centrifugal casting machine and a pressure difference-type casting unit and to compare the castability of titanium with that of conventional dental casting alloys. To determine castability, two types of patterns were used: a mesh pattern of 22 x 24 mm cut polyether thread sieve, and a saucer pattern (24 mm diameter) perforated to create four T-shaped ends. The casting equipment significantly affected the mold filling of both patterns (p < 0.001). The castability indices obtained from both patterns of CP titanium cast in the centrifugal casting machine were significantly (p < 0.05) better than the indices of the castings produced in the pressure-difference casting unit. The radiographs of the saucer pattern cast in the centrifugal casting machine showed some pores that were fewer and smaller in size than the pores found in castings made in the pressure-difference unit. When the ultra high-speed centrifugal casting machine was used with the manufacturer's recommended mold material, the castability of titanium was similar to that of gold alloy or Ni-Cr alloy cast by conventional means. PMID:15348384

  16. Moldless casting by laser

    NASA Astrophysics Data System (ADS)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.

    1997-09-01

    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  17. SLIP CASTING METHOD

    DOEpatents

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  18. Modeling of casting microstructures and defects

    SciTech Connect

    Shapiro, A.B.; Summers, L.T.; Eckels, D.J.; Sahai, V.

    1997-09-26

    Casting is an ancient art that has been a trial-and-error process for more than 4000 years. To predict the size, shape, and quality of a cast product, casting manufacturers typically cast full-size prototypes. If one part of the process is done incorrectly, the entire process is repeated until an acceptable product is achieved. One way to reduce the time, cost, and waste associated with casting is to use computer modeling to predict not only the quality of a product on the macro- scale, such as distortion and part shape, but also on the micro-scale such as grain defects. Modeling of solidification is becoming increasingly feasible with the advent of parallel computers. There are essentially two approaches to solidification modeling.The first is that of macro-modeling where heat transfer codes model latent heat release during solidification as a constant and based solely on the local temperature. This approach is useful in predicting large scale distortion and final part shape. The second approach, micro-modeling, is more fundamental. The micro-models estimate the latent heat release during solidification using nucleation and grain growth kinetics. Micro-models give insight into cast grain morphology and show promise in the future to predict engineering properties such as tensile strength. The micro-model solidification kinetics can be evaluated using first principles or they can be evaluated using experiments. This work describes an implementation of a micro-model for uranium which uses experimental results to estimate nucleation and growth kinetics.

  19. Compound cast product and method for producing a compound cast product

    DOEpatents

    Meyer, Thomas N.; Viswanathan, Srinath

    2002-09-17

    A compound cast product is formed in a casting mold (14) having a mold cavity (16) sized and shaped to form the cast product. A plurality of injectors (24) is supported from a bottom side (26) of the casting mold (14). The injectors (24) are in fluid communication with the mold cavity (16) through the bottom side (26) of the casting mold (14). A molten material holder furnace (12) is located beneath the casting mold (14). The holder furnace (12) defines molten material receiving chambers (36) configured to separately contain supplies of two different molten materials (37, 38). The holder furnace (12) is positioned such that the injectors (24) extend downward into the receiving chamber (36). The receiving chamber (36) is separated into at least two different flow circuits (51, 52). A first molten material (37) is received in a first flow circuit (51), and a second molten material (38) is received into a second flow circuit (52). The first and second molten materials (37, 38) are injected into the mold cavity (16) by the injectors (24) acting against the force of gravity. The injectors (24) are positioned such that the first and second molten materials (37, 38) are injected into different areas of the mold cavity (16). The molten materials (37, 38) are allowed to solidify and the resulting compound cast product is removed from the mold cavity (16).

  20. Casting Footprints for Eternity

    NASA Technical Reports Server (NTRS)

    1999-01-01

    Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

  1. Effect of Rotational Speeds on the Cast Tube During Vertical Centrifugal Casting Process on Appearance, Microstructure, and Hardness Behavior for Al-2Si Alloy

    NASA Astrophysics Data System (ADS)

    Shailesh Rao, A.; Tattimani, Mahantesh S.; Rao, Shrikantha S.

    2015-04-01

    The flow of molten metal plays a crucial role in determining casting quality. During rotation of the mold, melt flow around its inner circumference determines the final configurations and properties of the cast tube. In this paper, Al-2Si alloy is cast in the vertical mold at the various rotational speeds of the mold. The uniform cylinder tube is formed at a rotational speed of 1000 rpm, while before and beyond this speed, irregular-shaped cast tube is formed. Finally, fine structured grain size with high hardness value is found in uniform cast tube compared with others.

  2. Numerical Optimization of the Method of Cooling of a Massive Casting of Ductile Cast-Iron

    NASA Astrophysics Data System (ADS)

    Dobrovska, Jana; Kavicka, Frantisek; Stransky, Karel; Sekanina, Bohumil; Stetina, Josef

    2010-06-01

    spheroids of graphite in such a way so as to minimize the occurrence of degenerated shapes of graphite, which happens to be one of the conditions for achieving good mechanical properties of castings of ductile cast-iron.

  3. Probabilistic modeling of solidification grain structure in investment castings

    SciTech Connect

    Upadhya, G.K.; Yu, K.O.; Layton, M.A.; Paul, A.J.

    1995-12-31

    A probabilistic approach for modeling the evolution of grain structure in investment castings has been developed. The approach differs from the classical Monte Carlo simulations of microstructural evolution in that it uses the results from a heat transfer simulation of the investment casting process for determining the probabilities of nucleation and growth. The model was used to predict the solidification grain structure in castings. The model is quasi-3D, since it uses the information from a 3D simulation of heat transfer to predict the grain structure developed in any 2D-section of the casting. Structural transitions such as columnar/equiaxed transition can also be predicted, using suitable transition criteria. Results from the model have been validated by comparison with actual micrographs from experimental investment castings. In the first case, simulations were performed for a simple plate shaped casting of superalloy Rene 77. The effects of mold insulation as well as metal pour and mold preheat temperatures on the grain size of the casting were studied. In the second example, the casting of a complex-shaped jet engine component made of superalloy IN718 was simulated. Simulation results were seen to match very well with experiments.

  4. Solvent casting flow from slot die

    NASA Astrophysics Data System (ADS)

    Lee, Semi; Nam, Jaewook

    2015-11-01

    A continuous solvent casting method using a slot die can precisely control the film thickness by adjusting the operating conditions, such as the belt speed and pumping rate, not the liquid property. Therefore, it is a suitable method for high precision continuous film production. In this particular method, the dope, or casting solution, is pumped through the feed slot to form a short curtain between the die and the moving belt. Although this method is widely used in producing films for various applications, it is difficult to find indepth analyses of such flow. In this study, we developed a finite element computational model for the steady-state two-dimensional sovent casting flow from the slot die. The effect of die configurations, rheological properties and operating conditions on the behavior and shape of the gas/liquid interfaces and the location of the dynamic contact line, which is the place where the dope meets the moving belt, were investigated.

  5. Casting a Wider Net: Investing in "Distributed Learning."

    ERIC Educational Resources Information Center

    Dede, Christopher

    1998-01-01

    Information technology is a cost-effective investment in public schools only with innovations in pedagogy, curriculum, assessment, and school organization. This article examines the impracticality of equipping every student with high performance computing and communication and proposes a "distributed learning" model, orchestrating educational…

  6. Casting polymer nets to optimize noisy molecular codes

    PubMed Central

    Tlusty, Tsvi

    2008-01-01

    Life relies on the efficient performance of molecular codes, which relate symbols and meanings via error-prone molecular recognition. We describe how optimizing a code to withstand the impact of molecular recognition noise may be understood from the statistics of a two-dimensional network made of polymers. The noisy code is defined by partitioning the space of symbols into regions according to their meanings. The “polymers” are the boundaries between these regions, and their statistics define the cost and the quality of the noisy code. When the parameters that control the cost–quality balance are varied, the polymer network undergoes a transition, where the number of encoded meanings rises discontinuously. Effects of population dynamics on the evolution of molecular codes are discussed. PMID:18550822

  7. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  8. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  9. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257

  10. CASTING METHOD AND APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  11. CENTRIFUGAL CASTING MACHINE

    DOEpatents

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  12. Tundish Technology for Casting Clean Steel: A Review

    NASA Astrophysics Data System (ADS)

    Sahai, Yogeshwar

    2016-03-01

    With increasing demand of high-quality clean steel, cleanliness is of paramount importance in steel production and casting. Tundish plays an important role in controlling the continuously cast steel quality as it links a batch vessel, ladle, to a continuous casting mold. Tundish is also the last vessel in which metal flows before solidifying in mold. For controlling the quality of steel, flow and temperature control of the melt are critical, and these are presented in this paper. Use of proper flux, design of flow control devices, and gas injection in tundish become important factors in casting clean steel. Recycling of hot tundish, centrifugal flow tundish, H-shaped tundish, etc. are some of the developments which were implemented to cast clean steel and these are discussed.

  13. Complex foamed aluminum parts as permanent cores in aluminum castings

    SciTech Connect

    Simancik, F.; Schoerghuber, F.

    1998-12-31

    The feasibility of complex shaped aluminum foam parts as permanent cores in aluminum castings has been investigated. The foamed samples were prepared by injection of the foam into sand molds. It turned out that sound castings can be produced if the foam core is properly preheated and/or surface treated before casting. The effect of the foam core on the performance of the casting was evaluated by in compression testing and by measuring structural damping. The gain in the related properties turned out to be much higher than the weight increase of the casting due to the presence of the core. The weight increase may be partially offset through a reduction of the wall-thickness of the shell.

  14. Tundish Technology for Casting Clean Steel: A Review

    NASA Astrophysics Data System (ADS)

    Sahai, Yogeshwar

    2016-08-01

    With increasing demand of high-quality clean steel, cleanliness is of paramount importance in steel production and casting. Tundish plays an important role in controlling the continuously cast steel quality as it links a batch vessel, ladle, to a continuous casting mold. Tundish is also the last vessel in which metal flows before solidifying in mold. For controlling the quality of steel, flow and temperature control of the melt are critical, and these are presented in this paper. Use of proper flux, design of flow control devices, and gas injection in tundish become important factors in casting clean steel. Recycling of hot tundish, centrifugal flow tundish, H-shaped tundish, etc. are some of the developments which were implemented to cast clean steel and these are discussed.

  15. Modeling of cast systems using smoothed-particle hydrodynamics

    NASA Astrophysics Data System (ADS)

    Cleary, Paul; Prakash, Mahesh; Ha, Joseph; Sinnott, Matthew; Nguyen, Thang; Grandfield, John

    2004-03-01

    To understand and control the filling process for metals in high-pressure die casting and ingot casting, researchers have used new flow-simulation software for the modeling of mold filling. Smoothed-particle hydrodynamics (SPH) is a non-conventional computational fluid dynamics method that has been successfully applied to these problems. Due to its mesh-free nature, it can handle complex splashing free surface flows and the differential motion of multiple solid-casting equipment components relatively easily. The ability of SPH to predict the detailed filling patterns of real large-scale automotive die castings is demonstrated in this study, and the use of SPH simulation for wheel shape optimization in ingot casting based on minimizing oxide generation while increasing the throughput is also presented.

  16. NA-NET numerical analysis net

    SciTech Connect

    Dongarra, J. |; Rosener, B.

    1991-12-01

    This report describes a facility called NA-NET created to allow numerical analysts (na) an easy method of communicating with one another. The main advantage of the NA-NET is uniformity of addressing. All mail is addressed to the Internet host ``na-net.ornl.gov`` at Oak Ridge National Laboratory. Hence, members of the NA-NET do not need to remember complicated addresses or even where a member is currently located. As long as moving members change their e-mail address in the NA-NET everything works smoothly. The NA-NET system is currently located at Oak Ridge National Laboratory. It is running on the same machine that serves netlib. Netlib is a separate facility that distributes mathematical software via electronic mail. For more information on netlib consult, or send the one-line message ``send index`` to netlib{at}ornl.gov. The following report describes the current NA-NET system from both a user`s perspective and from an implementation perspective. Currently, there are over 2100 members in the NA-NET. An average of 110 mail messages pass through this facility daily.

  17. NA-NET numerical analysis net

    SciTech Connect

    Dongarra, J. . Dept. of Computer Science Oak Ridge National Lab., TN ); Rosener, B. . Dept. of Computer Science)

    1991-12-01

    This report describes a facility called NA-NET created to allow numerical analysts (na) an easy method of communicating with one another. The main advantage of the NA-NET is uniformity of addressing. All mail is addressed to the Internet host na-net.ornl.gov'' at Oak Ridge National Laboratory. Hence, members of the NA-NET do not need to remember complicated addresses or even where a member is currently located. As long as moving members change their e-mail address in the NA-NET everything works smoothly. The NA-NET system is currently located at Oak Ridge National Laboratory. It is running on the same machine that serves netlib. Netlib is a separate facility that distributes mathematical software via electronic mail. For more information on netlib consult, or send the one-line message send index'' to netlib{at}ornl.gov. The following report describes the current NA-NET system from both a user's perspective and from an implementation perspective. Currently, there are over 2100 members in the NA-NET. An average of 110 mail messages pass through this facility daily.

  18. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  19. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  20. (Continuous casting 1985)

    SciTech Connect

    Wilde, R.A.

    1985-06-12

    The report covers the Continuous Casting '85 Conference including informal discussions with conference attendees. In general, the papers presented at the conference concerned an overview of continuous steel casting worldwide, state-of-the-art aspects of steel continuous casting technology including caster startup problems, modifications, control system strategies, energy use profiles, quality control aspects, steel chemistry control, refractories, operational aspects of continuous casters, etc. No papers were presented in the development of thin section or thin strip casting of steel. Informal discussions were held with several conference attendees including (1) Bernard Trentini, Executive Director of the Association Technique De La Siderurgie Francaise in Paris, France (similar to the American Iron and Steel Institute); (2) Dr. Wolfgang Reichelt and Dr. Peter Voss-Spilker both of Mannesmann Demag Huttentechnik -a continuous casting and other steel making machine builder in-lieu of meeting at their plant in Duisburg, FRG on May 31; (3) Ewan C. Hewitt of Devote McKee Corp., Sheffield, England; (4) Wilfried Heinemann, head of R D Dept. at Concast Standard AG in Zurich, Switzerland; and (5) Hideo Ueno, engineer of melting section, Mitsubishi Steel Mfg. Co. Ltd, Tokyo Japan. A visit was made to the Teesside Laboratories of British Steel Corp. for discussions of their thin section casting research program in particular and R D program in general.

  1. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan; Schaeffer, Jon Conrad; Lee, Ching-Pang; Abuaf, Nesim; Hasz, Wayne Charles

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  2. Modelling of current loads on aquaculture net cages

    NASA Astrophysics Data System (ADS)

    Kristiansen, Trygve; Faltinsen, Odd M.

    2012-10-01

    In this paper we propose and discuss a screen type of force model for the viscous hydrodynamic load on nets. The screen model assumes that the net is divided into a number of flat net panels, or screens. It may thus be applied to any kind of net geometry. In this paper we focus on circular net cages for fish farms. The net structure itself is modelled by an existing truss model. The net shape is solved for in a time-stepping procedure that involves solving a linear system of equations for the unknown tensions at each time step. We present comparisons to experiments with circular net cages in steady current, and discuss the sensitivity of the numerical results to a set of chosen parameters. Satisfactory agreement between experimental and numerical prediction of drag and lift as function of the solidity ratio of the net and the current velocity is documented.

  3. Manufacturing Ti-6Al-4V Components by Shaped Metal Deposition: Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Baufeld, Bernd; van der Biest, Omer; Gault, Rosemary; Ridgway, Keith

    2011-12-01

    The urge in aeronautics to reduce cost and time to flight of components without compromising safety and performance stimulates the investigation of novel manufacturing routes. Shaped Metal Deposition (SMD) is an innovative time-compression technology, which creates near-net shaped components layer by layer by weld deposition. Especially for Ti alloys, which are difficult to shape by traditional methods such as forging, machining and casting and for which the loss of material during the shaping process is also very expensive, SMD promises great advantages. Applying preliminary SMD parameter, four different tubular components with a square cross section and wall thicknesses of about 9 mm were built. The microstructure of the Ti-6Al-4V components consists of large prior β grains, elongated along the temperature gradient during welding, which transform into a lamellar α/β substructure at room temperature. The ultimate tensile strength was between 880 and 1054 MPa. The strain at failure was between 3.0 and 11.3 % for tensile testing parallel to the deposition plane and between 9.1 and 16.4 % perpendicular to the deposition plane. The micro-hardness (3.1 - 3.4 GPa), the Young's modulus (117 - 121 GPa) and the oxygen and nitrogen content are comparable to cast Ti-6Al-4V material.

  4. Theoretical and Experimental Studies of Energy Exchange from Jackrabbit Ears and Cylindrically Shaped Appendages

    PubMed Central

    Wathen, Patricia; Mitchell, John W.; Porter, Warren P.

    1971-01-01

    Convection properties of jackrabbit ears were examined in a wind tunnel and in the field in an attempt to study the possible thermal role of the large ears. This work was part of a study on energy exchange of appendages. Cylindrical copper models of various shapes, aluminum castings of domestic and jackrabbit ears, and an amputated jackrabbit ear were studied in a wind tunnel (a) to define the range for convective heat loss for appendages of various shapes, and (b) to study the effect on convection of model shape and orientation to the wind. Shape, i.e. length and closure, proved important. Orientation to the wind produced no consistent or significant variation in the convection coefficient. The convection coefficients from the ear castings fell within the range generated from the cylindrical models. The convection coefficients for the amputated rabbit ear fell partially within the range. Net thermal radiation loss at midday from the jackrabbit ears was found to be small. Convection from the ears, however, could account for the loss of over 100% of the animal's metabolic heat at an air temperature of 30°C. If air temperature exceeds body temperature, the animal must either store heat or resort to the evaporation of water. ImagesFIGURE 1FIGURE 2 PMID:5134209

  5. Steel castings by the electroslag casting technique. [CF8M

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-01-01

    ELectroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2-1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and sand castings.

  6. Net Making = Kuvrinialiq.

    ERIC Educational Resources Information Center

    Pulu, Tupou L.; And Others

    Presented in English and Upper Kobuk Inupiaq Eskimo, the booklet describes and illustrates the skills necessary for the construction and the hanging of the fishing nets used by Eskimos. Description of net making includes gathering the bark; willow twine making; kinds of implements used in net construction (twine, shuttle, gauge, forked stick,…

  7. No Safety Net Required

    ERIC Educational Resources Information Center

    Benigni, Mark D.; Moylan, Maureen

    2009-01-01

    This article discusses the Berlin (Connecticut) High School's NET (Non-Traditional Educational Training) program. NET is a self-contained program that is composed of three components: academics, social and emotional support, and vocational training. Rather than treat students alike, the NET program tailors their high school experience to meet…

  8. Cryogenic Fracture Toughness Evaluation of an Investment Cast Al-Be Alloy for Structural Applications

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; McGill, P. B.

    2006-01-01

    Aluminum-Beryllium metal matrix composite materials are useful due to their desirable performance characteristics for aerospace applications. Desirable characteristics of this material includes light-weight, dimensional stability, stiffness, good vibration damping characteristics, low coefficient of thermal expansion, and workability, This material is 3.5 times stiffer and 22% lighter than conventional aluminum alloys. electro-optical systems, advanced sensor and guidance components for flight and satellite systems, components for light-weight high-performance aircraft engines, and structural components for helicopters. Aluminum-beryllium materials are now available in the form of near net shape investment castings. In this materials properties characterization study, the cryogenic tensile and fracture properties of an investment casting alloy, Beralcast 363, were determined. Tensile testing was performed at 21 C (70 F), -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F), and fracture (K(sub lc) and da/dN) testing was performed at -73.3 C (-100 F), -195.5 C (-320 F) and -252.8 C (-423 F). Their use is attractive for weight critical structural applications such as advanced

  9. Statistical analysis of the mechanical properties of thin walled ductile iron castings

    SciTech Connect

    Schrems, Karol K.; Hawk, Jeffrey A.; Dogan, Omer N.; Druschitz, A.P.

    2003-01-01

    Ductile iron castings have long been used in the automotive market. Ductile iron is inexpensive to produce and has desirable fracture resistance and mechanical properties. However, the weight of ductile iron is driving an effort to reduce wall thickness in order to increase fuel economy. Traditionally, cast iron has been cast into thick, bulky shapes. Reducing the section size of cast iron can be done, but pushes foundry practice into new areas. A consortium of foundries, foundry suppliers, and automotive manufacturers has been pursuing the use of thin walled ductile cast iron. This paper investigates the mechanical behavior of three experimental heats of thin-wall castings in order to evaluate property trends and limits. Castings as thin as 1.7 mm (0.07 in) have been successfully cast. The study was designed to investigate the effects of thickness and different casting heats on the dependent variables of ultimate tensile strength, yield strength, elongation-to-failure, reduction in area, and hardness. The ultimate tensile strength of the castings is found to increase as the casting thickness decreases. Conversely, the elongation-to-failure is found to decrease as the casting thickness decreases. Heat-to-heat differences were found, but they were usually within the scatter of the data.

  10. Lost-Wax Casting in Ancient China: New Discussion on Old Debates

    NASA Astrophysics Data System (ADS)

    Zhou, Weirong; Huang, Wei

    2015-07-01

    The possible use of lost-wax casting in China has long been a matter of controversy. Based on the study of pertinent ancient texts concerning the technical origins of lost-wax casting in China, direct examination of questioned ancient Chinese bronzes as well as definite lost-wax castings from both overseas and China, and modern production of objects using piece-mold casting, the authors point out their own conceptual ideas about ancient lost-wax casting as follows. First, the lost-wax casting technique does not have its earliest origins in ancient China but rather from the Sumerians in Mesopotamia, where it was predominantly used to cast small human and animal figures (statuettes). Next, some essential characteristics of the lost-wax casting technique can be identified from the point of view of a distortable soft starting model. The locally deformed shape of lost-wax castings is found to be variable. Finally, it is improper to consider the ease of extraction from the mold as the criterion for distinguishing lost-wax casting from piece-mold casting. It is therefore incorrect to conclude that the three-dimensional openwork decorations present on Chinese bronzes from the Spring and Autumn Period, and the Warring States Period, are fabricated using lost-wax castings.

  11. CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) AND KEEPERS OF THE CAST HOUSE FLOOR, S.L. KIMBROUGH AND DAVID HOLMES. - U.S. Steel, Fairfield Works, Blast Furnace No. 8, North of Valley Road, West of Ensley-Pleasant Grove Road, Fairfield, Jefferson County, AL

  12. Influence of Refiner in ZA-12 Alloys During Centrifugal Casting Process

    NASA Astrophysics Data System (ADS)

    Jyothi, P. N.; Shailesh, Rao A.; Jagath, M. C.; Channakeshavalu, K.

    2014-05-01

    The behavior of the molten melt plays a predominant role in determining the quality cast product. In continuous casting, addition of refiner 1% (Al+Ti+B2) onto the molten metal increases its mechanical properties as a result of the nucleation within the process. In this article, the effect of refiners in the centrifugal casting process was studied. Eutectic ZA-12 alloys were taken for our experiment and cast at various rotational speeds (400 rpm, 600 rpm, and 800 rpm) with and without the addition of refiners. Rather than increase in the solidification rate as in continuous casting, these refiners diminish the solidification rate, which in turn forms an irregular-shaped cast tube. The microstructure and hardness for the entire cast specimen were discussed finally.

  13. Development of materials for the rapid manufacture of die cast tooling

    NASA Astrophysics Data System (ADS)

    Hardro, Peter Jason

    The focus of this research is to develop a material composition that can be processed by rapid prototyping (RP) in order to produce tooling for the die casting process. Where these rapidly produced tools will be superior to traditional tooling production methods by offering one or more of the following advantages: reduced tooling cost, shortened tooling creation time, reduced man-hours for tool creation, increased tool life, and shortened die casting cycle time. By utilizing RP's additive build process and vast material selection, there was a prospect that die cast tooling may be produced quicker and with superior material properties. To this end, the material properties that influence die life and cycle time were determined, and a list of materials that fulfill these "optimal" properties were highlighted. Physical testing was conducted in order to grade the processability of each of the material systems and to optimize the manufacturing process for the downselected material system. Sample specimens were produced and microscopy techniques were utilized to determine a number of physical properties of the material system. Additionally, a benchmark geometry was selected and die casting dies were produced from traditional tool materials (H13 steel) and techniques (machining) and from the newly developed materials and RP techniques (selective laser sintering (SLS) and laser engineered net shaping (LENS)). Once the tools were created, a die cast alloy was selected and a preset number of parts were shot into each tool. During tool creation, the manufacturing time and cost was closely monitored and an economic model was developed to compare traditional tooling to RP tooling. This model allows one to determine, in the early design stages, when it is advantageous to implement RP tooling and when traditional tooling would be best. The results of the physical testing and economic analysis has shown that RP tooling is able to achieve a number of the research objectives, namely

  14. Method for casting polyethylene pipe

    NASA Technical Reports Server (NTRS)

    Elam, R. M., Jr.

    1973-01-01

    Short lengths of 7-cm ID polyethylene pipe are cast in a mold which has a core made of room-temperature-vulcanizable (RTV) silicone. Core expands during casting and shrinks on cooling to allow for contraction of the polyethylene.

  15. Casting Of Multilayer Ceramic Tapes

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1991-01-01

    Procedure for casting thin, multilayer ceramic membranes, commonly called tapes, involves centrifugal casting at accelerations of 1,800 to 2,000 times normal gravitational acceleration. Layers of tape cast one at a time on top of any previous layer or layers. Each layer cast from slurry of ground ceramic suspended in mixture of solvents, binders, and other components. Used in capacitors, fuel cells, and electrolytic separation of oxygen from air.

  16. Mix/Cast Contamination Control

    NASA Technical Reports Server (NTRS)

    Wallentine, M.

    2005-01-01

    Presented is a training handbook for Mix/Cast Contamination Control; a part of a series of training courses to qualify access to Mix/Cast facilities. Contents: List Contamination Control Requirements; Identify foreign objects debris (FOD), Control Areas and their guidelines; Describe environmental monitoring; List Contamination Control Initiatives; Describe concern for Controlled Materials; Identify FOD Controlled Areas in Mix/Cast.

  17. Casting and Angling.

    ERIC Educational Resources Information Center

    Little, Mildred J.; Bunting, Camille

    The self-contained packet contains background information, lesson plans, 15 transparency and student handout masters, drills and games, 2 objective examinations, and references for teaching a 15-day unit on casting and angling to junior high and senior high school students, either as part of a regular physical education program or as a club…

  18. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  19. ShakeCast Manual

    USGS Publications Warehouse

    Lin, Kuo-Wan; Wald, David J.

    2008-01-01

    ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users? facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  20. Hair Casts or Pseudonits

    PubMed Central

    França, Katlein; Villa, Ricardo Tadeu; Silva, Isabella Rezende; de Carvalho, Cristine Almeida; Bedin, Valcinir

    2011-01-01

    Hair casts or pseudonits are thin, elongated, cylindrical concretions that encircle the hair shaft and can be easily dislodged. A case of pseudonits in a 9-year-old girl is reported. Though not unusual, false diagnoses are common. PMID:22223977

  1. Casting and Angling.

    ERIC Educational Resources Information Center

    Smith, Julian W.

    As part of a series of books and pamphlets on outdoor education, this manual consists of easy-to-follow instructions for fishing activities dealing with casting and angling. The manual may be used as a part of the regular physical education program in schools and colleges or as a club activity for the accomplished weekend fisherman or the…

  2. Evaluation of an improved centrifugal casting machine.

    PubMed

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  3. Columnar to equiaxed transition in high Cr white iron castings

    SciTech Connect

    Dogan, O.N.

    1996-07-15

    White cast irons are frequently used in applications requiring high wear resistance. High Cr white cast irons have a composite microstructure composed of hard (Fe,Cr){sub 7}C{sub 3} carbides in a steel matrix. In thick section castings, long rod-shaped carbides may grow perpendicular to the mold wall to form the columnar zone of the casting, or their long axes may grow in random directions to form equiaxed grains. Previous research has indicated that the equiaxed region of these high Cr white iron castings is much more wear resistant under high stress abrasive conditions than the columnar region, when the carbides are oriented perpendicular to the wear surface. Therefore, in order to maximize their abrasion resistance, it is essential that wear resistant cast parts with thick sections be produced with completely equiaxed macrostructures to maximize their abrasion resistance. In the present study, the effect of both the chemical composition, particularly carbon content, and the pouring superheat of the melt on the macrostructure of high Cr white iron castings is investigated.

  4. Lab experiments on the innovative rapid thick strip casting process

    NASA Astrophysics Data System (ADS)

    Nagy, Richard; Senk, Dieter

    2012-05-01

    Rapid thick strip casting (RTSC) by Anton Hulek, Inventmetall®, is an innovative concept for the production of hot strips with a final as-cast thickness of about 25 mm before rolling. The innovation of the mechanism consists in a vertical mould performing a caterpillar motion. This moving mould has an unconventional parallelogram-shaped cross-section. The conventional rectangular shape is formed in the shaping machine, which is placed straight below the mould. Further elements of the technology are state-of-the-art. For the investigation of this new casting system theoretical calculations were complemented with practical experiments. The investigation focused mainly on two key aspects: the characteristics of the mould and the shaping process. For the practical analysis a static mould with three pairs of elements in laboratory scale was developed and commissioned by the Dept. of Ferrous Metallurgy @ RWTH Aachen University. The shaping experiments were carried out in model scale with two different materials and in variable boundary conditions. The results of these experiments delivered important mechanical as well as thermal informations about the casting system.

  5. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-07-01

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. The more overburden removed by explosives, the less blasted material there is left to be transported with mechanical equipment, such as draglines and trucks. In order to optimize the percentage of rock that is cast, a higher powder factor than normal is required plus an initiation technique designed to produce a much greater degree of horizontal muck movement. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC, applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the DMC can perform a blast simulation in 0.5 hours on the SUN SPARCstation 10--41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC computer. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  6. Integrating shadow casting methodology and thermal simulation

    SciTech Connect

    Malkawi, A.; Jabi, W.

    1996-10-01

    This paper describes an experiment that integrates shadow casting methodology and thermal simulation algorithms developed by the authors. The 3D shadow procedures use a polyhedral representation of solids within a Cartesian space that allows for accurate casting of shadows. The algorithm is also capable of calculating surface areas of polygonal shadows of any arbitrary shape and size. The thermal simulation algorithms--using the Transfer Function Method (TFM)--incorporate the shaded area calculations to better predict solar heat gain from glazing based on transmitted, absorbed, and conducted cooling loads. The paper describes the use of a 3D computer model to illustrate the impact of the pattern and area of shading on the visual and thermal properties of building apertures. The paper discusses the objectives of this experiment, the algorithms used, and their integration. Conclusions and findings are drawn.

  7. Hands-Off and Hands-On Casting Consistency of Amputee below Knee Sockets Using Magnetic Resonance Imaging

    PubMed Central

    Rowe, Philip

    2013-01-01

    Residual limb shape capturing (Casting) consistency has a great influence on the quality of socket fit. Magnetic Resonance Imaging was used to establish a reliable reference grid for intercast and intracast shape and volume consistency of two common casting methods, Hands-off and Hands-on. Residual limbs were cast for twelve people with a unilateral below knee amputation and scanned twice for each casting concept. Subsequently, all four volume images of each amputee were semiautomatically segmented and registered to a common coordinate system using the tibia and then the shape and volume differences were calculated. The results show that both casting methods have intra cast volume consistency and there is no significant volume difference between the two methods. Inter- and intracast mean volume differences were not clinically significant based on the volume of one sock criteria. Neither the Hands-off nor the Hands-on method resulted in a consistent residual limb shape as the coefficient of variation of shape differences was high. The resultant shape of the residual limb in the Hands-off casting was variable but the differences were not clinically significant. For the Hands-on casting, shape differences were equal to the maximum acceptable limit for a poor socket fit. PMID:24348164

  8. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  9. Net metering programs

    SciTech Connect

    Wan, Y H

    1996-12-01

    There has been a recent surge of interest from the renewable energy industry and environmental groups in net metering. The reason for this interest is that net metering is a simple, low-cost, and easily administered method to encourage direct customer investment in renewable energy technologies. The renewable energy industry supports net metering because it removes an economic disincentive for potential customers by increasing the value of the electricity generated by renewable energy technologies. Environmental groups support net metering because it promotes clean energy production. The concept of net metering programs is to allow the electric meters of customers with generating facilities to turn backwards when their generators are producing more energy than the customers` demand. Net metering allows customers to use their generation to offset their consumption over the entire billing period, not just instantaneously. This offset would enable customers with generating facilities to receive retail prices for more of the electricity they generate. Without a net metering program, utilities usually install a second meter to measure any electricity that flows back to the utility grid and purchase it at a rate that is much lower than the retail prices. There are various net metering programs in the country. Most are available to customer-owned small generating facilities only, some further restrict the eligibility to renewable energy technologies. This Topical Issues Brief discusses how these net metering programs have been implemented by different utilities an states, what the rationales are behind may net metering programs, and what the potential impact of net metering may be on the deployment of renewable energy technologies.

  10. Application of particle method to the casting process simulation

    NASA Astrophysics Data System (ADS)

    Hirata, N.; Zulaida, Y. M.; Anzai, K.

    2012-07-01

    Casting processes involve many significant phenomena such as fluid flow, solidification, and deformation, and it is known that casting defects are strongly influenced by the phenomena. However the phenomena complexly interacts each other and it is difficult to observe them directly because the temperature of the melt and other apparatus components are quite high, and they are generally opaque; therefore, a computer simulation is expected to serve a lot of benefits to consider what happens in the processes. Recently, a particle method, which is one of fully Lagrangian methods, has attracted considerable attention. The particle methods based on Lagrangian methods involving no calculation lattice have been developed rapidly because of their applicability to multi-physics problems. In this study, we combined the fluid flow, heat transfer and solidification simulation programs, and tried to simulate various casting processes such as continuous casting, centrifugal casting and ingot making. As a result of continuous casting simulation, the powder flow could be calculated as well as the melt flow, and the subsequent shape of interface between the melt and the powder was calculated. In the centrifugal casting simulation, the mold was smoothly modeled along the shape of the real mold, and the fluid flow and the rotating mold are simulated directly. As a result, the flow of the melt dragged by the rotating mold was calculated well. The eccentric rotation and the influence of Coriolis force were also reproduced directly and naturally. For ingot making simulation, a shrinkage formation behavior was calculated and the shape of the shrinkage agreed well with the experimental result.

  11. The influence of cast shadows on visual search.

    PubMed

    Rensink, Ronald A; Cavanagh, Patrick

    2004-01-01

    We show that cast shadows can have a significant influence on the speed of visual search. In particular, we find that search based on the shape of a region is affected when the region is darker than the background and corresponds to a shadow formed by lighting from above. Results support the proposal that an early-level system rapidly identifies regions as shadows and then discounts them, making their shapes more difficult to access. Several constraints used by this system are mapped out, including constraints on the luminance and texture of the shadow region, and on the nature of the item casting the shadow. Among other things, this system is found to distinguish between line elements (items containing only edges) and surface elements (items containing visible surfaces), with only the latter deemed capable of casting a shadow. PMID:15693675

  12. A NET Outcome

    PubMed Central

    Lu, Thea; Kobayashi, Scott D.; Quinn, Mark T.; DeLeo, Frank R.

    2012-01-01

    Neutrophils constitute a critical part of innate immunity and are well known for their ability to phagocytose and kill invading microorganisms. The microbicidal processes employed by neutrophils are highly effective at killing most ingested bacteria and fungi. However, an alternative non-phagocytic antimicrobial mechanism of neutrophils has been proposed whereby microorganisms are eliminated by neutrophil extracellular traps (NETs). NETs are comprised of DNA, histones, and antimicrobial proteins extruded by neutrophils during NETosis, a cell death pathway reported to be distinct from apoptosis, phagocytosis-induced cell death, and necrosis. Although multiple laboratories have reported NETs using various stimuli in vitro, the molecular mechanisms involved in this process have yet to be definitively elucidated, and many questions regarding the formation and putative role or function of NETs in innate host defense remain unanswered. It is with these questions in mind that we provide some reflection and perspective on NETs and NETosis. PMID:23227026

  13. Volume MLS ray casting.

    PubMed

    Ledergerber, Christian; Guennebaud, Gaël; Meyer, Miriah; Bächer, Moritz; Pfister, Hanspeter

    2008-01-01

    The method of Moving Least Squares (MLS) is a popular framework for reconstructing continuous functions from scattered data due to its rich mathematical properties and well-understood theoretical foundations. This paper applies MLS to volume rendering, providing a unified mathematical framework for ray casting of scalar data stored over regular as well as irregular grids. We use the MLS reconstruction to render smooth isosurfaces and to compute accurate derivatives for high-quality shading effects. We also present a novel, adaptive preintegration scheme to improve the efficiency of the ray casting algorithm by reducing the overall number of function evaluations, and an efficient implementation of our framework exploiting modern graphics hardware. The resulting system enables high-quality volume integration and shaded isosurface rendering for regular and irregular volume data. PMID:18988986

  14. Parallelizing Timed Petri Net simulations

    NASA Technical Reports Server (NTRS)

    Nicol, David M.

    1993-01-01

    The possibility of using parallel processing to accelerate the simulation of Timed Petri Nets (TPN's) was studied. It was recognized that complex system development tools often transform system descriptions into TPN's or TPN-like models, which are then simulated to obtain information about system behavior. Viewed this way, it was important that the parallelization of TPN's be as automatic as possible, to admit the possibility of the parallelization being embedded in the system design tool. Later years of the grant were devoted to examining the problem of joint performance and reliability analysis, to explore whether both types of analysis could be accomplished within a single framework. In this final report, the results of our studies are summarized. We believe that the problem of parallelizing TPN's automatically for MIMD architectures has been almost completely solved for a large and important class of problems. Our initial investigations into joint performance/reliability analysis are two-fold; it was shown that Monte Carlo simulation, with importance sampling, offers promise of joint analysis in the context of a single tool, and methods for the parallel simulation of general Continuous Time Markov Chains, a model framework within which joint performance/reliability models can be cast, were developed. However, very much more work is needed to determine the scope and generality of these approaches. The results obtained in our two studies, future directions for this type of work, and a list of publications are included.

  15. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  16. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  17. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-12-31

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the advance in computer technology has increased the computing power of small work stations as well as PC (personal computers) to permit a much shorter turn-around time for complex computations. The DMC can perform a blast simulation in 0.5 hours on the SUN SPARC station 10-41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  18. USGS ShakeCast

    USGS Publications Warehouse

    Wald, David; Lin, Kuo-Wan

    2007-01-01

    Automating, Simplifying, and Improving the Use of ShakeMap for Post-Earthquake Decisionmaking and Response. ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  19. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    PubMed

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy. PMID:352670

  20. Casting larger polycrystalline silicon ingots

    SciTech Connect

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  1. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (Inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  2. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M.; Sampayan, Stephen; Slenes, Kirk; Stoller, H. M.

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  3. SpawnNet

    Energy Science and Technology Software Center (ESTSC)

    2014-12-23

    SpawnNet provides a networking interface similar to Linux sockets that runs natively on High-performance network interfaces. It is intended to be used to bootstrap parallel jobs and communication libraries like MPI.

  4. NetState

    SciTech Connect

    Durgin, Nancy; Mai, Yuqing; Hutchins, James

    2005-09-01

    NetState is a distributed network monitoring system. It uses passive sensors to develop status information on a target network. Two major features provided by NetState are version and port tracking. Version tracking maintains information about software and operating systems versions. Port tracking identifies information about active TOP and UDP ports. Multiple NetState sniffers can be deployed, one at each entry point of the target network. The sniffers monitor network traffic, then send the information to the NetState server. The information is stored in centralized database which can then be accessed via standard SQL database queries or this web-based GUI, for further analysis and display.

  5. NetState

    Energy Science and Technology Software Center (ESTSC)

    2005-09-01

    NetState is a distributed network monitoring system. It uses passive sensors to develop status information on a target network. Two major features provided by NetState are version and port tracking. Version tracking maintains information about software and operating systems versions. Port tracking identifies information about active TOP and UDP ports. Multiple NetState sniffers can be deployed, one at each entry point of the target network. The sniffers monitor network traffic, then send the information tomore » the NetState server. The information is stored in centralized database which can then be accessed via standard SQL database queries or this web-based GUI, for further analysis and display.« less

  6. Replacing London's cast iron mains

    SciTech Connect

    Thorne, A. ); Mathews, P. )

    1992-07-01

    This paper discusses the cast iron gas distribution systems that exist in many cities and contains considerable amounts of pipe that vary in age from 20 to 150 years. In many ways, cast iron is an excellent material. It is inherently corrosion resistant, easy to install and cheap. However, it is also brittle and smaller diameter cast iron pipe has a relatively low beam strength. This can lead, under some circumstances, to failure without external warning, with typically a full-circumferential failure. In congested areas this can lead to serious consequences. As a result, cast iron replacement programs are a common feature in such urban gas distribution systems.

  7. Die Casting Part Distortion: Prediction and Attenuation

    SciTech Connect

    Dr, R. Allen Miller

    2002-02-12

    The goal of this research was to predict the part deformation and residual stresses after ejection from the die and cooling to room temperature. A finite element model was built to achieve this goal and several modeling techniques were investigated throughout this research. Die-casting is a very complex process and the researchers are faced with a large number of hard to solve physical problems when modeling the process. Several assumptions are made in our simulation model. The first significant assumption is the instantaneous cavity filling. This means that the cavity filling stage is not considered in our model. Considering the cavity filling stage increases the modeling complexity as a result of different flow patterns. expected in the shot sleeve, gate, runner and different cavity features. The flow of gas from the cavity through the vents is another problem that is ignored in our model as a result of this assumption. Our second assumption is that the cast metal has uniform temperature distribution inside the cavity, at the starting point of simulation. This temperature is assumed to be over liquidus limit, i.e. the solid fraction is 0.0% of the cast metal. The third assumption is due to ABAQUS (commercial software used in this research) limitations. ABAQUS cannot deal with multi-phase models; therefore we use solid elements to define the casting instead of multi-phase (liquid/solid) elements. Liquid elements can carry the hydrostatic pressure from the shot sleeve and apply it on the cavity surfaces, while the solid elements do not have this capability. To compensate for this assumption we add the cavity pressure as a boundary condition and apply it on the cavity surface separately from the part. Another issue with this assumption is that, liquid casting can follow the cavity shape when it distorts. With the use of solid elements to represent the casting during its liquid state, it loses this capability to follow the cavity. Several techniques were tested to

  8. A new method to acquire 3-D images of a dental cast

    NASA Astrophysics Data System (ADS)

    Li, Zhongke; Yi, Yaxing; Zhu, Zhen; Li, Hua; Qin, Yongyuan

    2006-01-01

    This paper introduced our newly developed method to acquire three-dimensional images of a dental cast. A rotatable table, a laser-knife, a mirror, a CCD camera and a personal computer made up of a three-dimensional data acquiring system. A dental cast is placed on the table; the mirror is installed beside the table; a linear laser is projected to the dental cast; the CCD camera is put up above the dental cast, it can take picture of the dental cast and the shadow in the mirror; while the table rotating, the camera records the shape of the laser streak projected on the dental cast, and transmit the data to the computer. After the table rotated one circuit, the computer processes the data, calculates the three-dimensional coordinates of the dental cast's surface. In data processing procedure, artificial neural networks are enrolled to calibrate the lens distortion, map coordinates form screen coordinate system to world coordinate system. According to the three-dimensional coordinates, the computer reconstructs the stereo image of the dental cast. It is essential for computer-aided diagnosis and treatment planning in orthodontics. In comparison with other systems in service, for example, laser beam three-dimensional scanning system, the characteristic of this three-dimensional data acquiring system: a. celerity, it casts only 1 minute to scan a dental cast; b. compact, the machinery is simple and compact; c. no blind zone, a mirror is introduced ably to reduce blind zone.

  9. NASA's Software Bank (NETS)

    NASA Technical Reports Server (NTRS)

    1992-01-01

    NETS (A Neural Network Development Tool) is a software system for mimicking the human brain. It is used in a University of Arkansas project in pattern matching of chemical systems. If successful, chemists would be able to identify mixtures of compounds without long and costly separation procedures. Using NETS, the group has trained the computer to recognize pattern relationships in a known compound and associate the results to an unknown compound. The research appears to be promising.

  10. The effect of grain boundary segregation of boron in cast alloy 718 on HAZ microfissuring -- a SIMS analysis

    SciTech Connect

    Huang, X.; Chaturvedi, M.C.; Richards, N.L.; Jackman, J.

    1997-08-01

    Secondary ion mass spectroscopy (SIMS) has been used to examine grain boundary segregation in cast alloy 718. The relationship between the boron segregation and the microfissuring tendency in heat affected zones (HAZ) around electron beam welds is discussed in this study. It is concluded that two types of segregation, namely equilibrium and non-equilibrium segregation, occurred during the homogenization heat treatment of the base material. Water quenching after the homogenization treatment inhibited non-equilibrium segregation of boron and other trace elements owing to insufficient time for diffusion of solute-vacancy complexes to occur. Intermediate cooling rates such as air cooling enhanced both non-equilibrium and equilibrium segregation, since equilibrium segregation occurred during holding at the heat treatment temperature. The value of net segregation produced by a combination of equilibrium segregation and non-equilibrium segregation varied with temperature in a U-shape. The nature of the grain boundary in the cast alloy was examined by using an electron backscattered diffraction (EBSD) technique and it was found that 93% of the grain boundaries were of the random type ({Sigma} > 49). The weldability of this alloy was found to be closely related to the grain boundary segregation of boron, i.e., the variation of HAZ total crack length (TCL) with pre-welding heat treatment temperatures has a trend similar to that of boron segregation with temperature after air cooling. Mechanisms for the effect of boron on HAZ microfissuring have been proposed.

  11. Casting Equipment. Casting and Angling Skills Series. Instructor Manual.

    ERIC Educational Resources Information Center

    Staton, Robert D., Jr.

    Part of a series of self-contained instructional units designed by the Missouri Department of Conservation to teach Missourians how to use outdoor resources wisely and skillfully, the instructor manual, the first in the casting and angling series, is intended both as a reference book on casting equipment and as an introduction to the sport.…

  12. Optimization of Squeeze Casting for Aluminum Alloy Parts

    SciTech Connect

    David Schwam; John F. Wallace; Qingming Chang; Yulong Zhu

    2002-07-30

    This study was initiated with the installation of a new production size UBE 350 Ton VSC Squeeze Casting system in the Metal Casting Laboratory at Case Western University. A Lindberg 75k W electrical melting furnace was installed alongside. The challenge of installation and operation of such industrial-size equipment in an academic environment was met successfully. Subsequently, a Sterling oil die heater and a Visi-Track shot monitoring system were added. A significant number of inserts were designed and fabricated over the span of the project, primarily for squeeze casting different configurations of test bars and plates. A spiral ''ribbon insert'' for evaluation of molten metal fluidity was also fabricated. These inserts were used to generate a broad range of processing conditions and determine their effect on the quality of the squeeze cast parts. This investigation has studied the influence of the various casting variables on the quality of indirect squeeze castings primarily of aluminum alloys. The variables studied include gating design, fill time and fill patter, metal pressure and die temperature variations. The quality of the die casting was assessed by an analysis of both their surface condition and internal soundness. The primary metal tested was an aluminum 356 alloy. In addition to determining the effect of these casting variables on casting quality as measured by a flat plate die of various thickness, a number of test bar inserts with different gating designs have been inserted in the squeeze casting machine. The mechanical properties of these test bars produced under different squeeze casting conditions were measured and reported. The investigation of the resulting properties also included an analysis of the microstructure of the squeeze castings and the effect of the various structural constituents on the resulting properties. The main conclusions from this investigation are as follows: The ingate size and shape are very important since it must

  13. Design of inductors in electromagnetic casting using topological derivatives

    NASA Astrophysics Data System (ADS)

    Canelas, Alfredo; Novotny, Antonio A.; Roche, Jean R.

    2011-05-01

    The inverse electromagnetic casting problem consists in looking for a suitable set of electric wires such that the electromagnetic field induced by an alternating current passing through them makes a given mass of liquid metal acquire a predefined shape. In this paper we propose a new method for the topology design of such inductors. The inverse electromagnetic casting problem is formulated as an optimization problem, and topological derivatives are considered in order to locate new wires in the right position. Two numerical examples are presented showing that the proposed technique is effective to design suitable inductors.

  14. Method of casting silicon into thin sheets

    DOEpatents

    Sanjurjo, Angel; Rowcliffe, David J.; Bartlett, Robert W.

    1982-10-26

    Silicon (Si) is cast into thin shapes within a flat-bottomed graphite crucible by providing a melt of molten Si along with a relatively small amount of a molten salt, preferably NaF. The Si in the resulting melt forms a spherical pool which sinks into and is wetted by the molten salt. Under these conditions the Si will not react with any graphite to form SiC. The melt in the crucible is pressed to the desired thinness with a graphite tool at which point the tool is held until the mass in the crucible has been cooled to temperatures below the Si melting point, at which point the Si shape can be removed.

  15. When Your Child Needs a Cast

    MedlinePlus

    ... hard bandage that's usually made of material like fiberglass or plaster. Casts keep bones in place while ... water. Plaster of Paris casts are heavier than fiberglass casts and don't hold up as well ...

  16. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1987-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  17. Horizontal electromagnetic casting of thin metal sheets

    DOEpatents

    Hull, John R.; Lari, Robert J.; Praeg, Walter F.; Turner, Larry R.

    1988-01-01

    Thin metal sheets are cast by magnetically suspending molten metal deposited within a ferromagnetic yoke and between AC conducting coils and linearly displacing the magnetically levitated liquid metal while it is being cooled to form a solid metal sheet. Magnetic flux increases as the molten metal sheet moves downward and decreases as the molten metal sheet moves upward to stabilize the sheet and maintain it in equilibrium as it is linearly displaced and solidified by cooling gases. A conducting shield is electrically coupled to the molten metal sheet by means of either metal sheet engaging rollers or brushes on the solidified metal, and by means of an electrode in the vessel containing the molten metal thereby providing a return path for the eddy currents induced in the metal sheet by the AC coil generated magnetic flux. Variation in the geometry of the conducting shield allows the magnetic flux between the metal sheet and the conducting shield to be varied and the thickness in surface quality of the metal sheet to be controlled. Side guards provide lateral containment for the molten metal sheet and stabilize and shape the magnetic field while a leader sheet having electromagnetic characteristics similar to those of the metal sheet is used to start the casting process and precedes the molten metal sheet through the magnet and forms a continuous sheet therewith. The magnet may be either U-shaped with a single racetrack coil or may be rectangular with a pair of facing bedstead coils.

  18. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  19. WhaleNet/environet

    SciTech Connect

    Williamson, J.M.

    1994-12-31

    WhaleNet has established a network where students, educators, and scientists can interact and share data for use in interdisciplinary curricular and student research activities in classrooms around the world by utilizing telecommunication. This program enables students to participate in marine/whale research programs in real-time with WhaleNet data and supplementary curriculum materials regardless of their geographic location. Systems have been established with research organizations and whale watch companies whereby research data is posted by scientists and students participating in whale watches on the WhaleNet bulletin board and shared with participating classrooms. WhaleNet presently has contacts with classrooms across the nation, and with research groups, whale watch organizations, science museums, and universities from Alaska to North Carolina, Hawaii to Maine, and Belize to Norway. WhaleNet has plans to make existing whale and fisheries research databases available for classroom use and to have research data from satellite tagging programs on various species of whales available for classroom access in real-time.

  20. Electroslag component casting. [Nickel aluminide

    SciTech Connect

    Sikka, V.K.

    1986-01-01

    This project is directed toward the development of electroslag-casting (ESC) technology for use in coal conversion components such as valve bodies, pump housings, and pipe fittings. The aim is also to develop a sufficient data base to permit electroslag casting to become an ASME Code-accepted process. It is also intended to transfer the ESC process technology to private industry. A total of 32 electroslag castings of 2.25Cr-1Mo, 9Cr-1Mo, type 316, and nickel aluminide were procured from four facilities for evaluation (Table 1). The most complex castings procured during this program were the valve bodies shown in Figure 2. The castings were subjected to various heat treatments (Table 2), checked for chemical composition uniformity from top to bottom, and subjected to macrostructural evaluation and mechanical properties testing. Results are discussed. 10 refs., 7 figs., 3 tabs.

  1. PROCESS OF PRODUCING SHAPED PLUTONIUM

    DOEpatents

    Anicetti, R.J.

    1959-08-11

    A process is presented for producing and casting high purity plutonium metal in one step from plutonium tetrafluoride. The process comprises heating a mixture of the plutonium tetrafluoride with calcium while the mixture is in contact with and defined as to shape by a material obtained by firing a mixture consisting of calcium oxide and from 2 to 10% by its weight of calcium fluoride at from 1260 to 1370 deg C.

  2. Nondestructive characterization of ductile cast iron by magnetic adaptive testing

    NASA Astrophysics Data System (ADS)

    Vertesy, G.; Uchimoto, T.; Tomáš, I.; Takagi, T.

    2010-10-01

    This paper reports correlation of magnetic descriptors with Brinell hardness and conductivity of ductile cast iron, aiming to develop a novel nondestructive method by magnetic adaptive testing. Four series of cast iron staircase-shaped samples were investigated by this method, where different cooling rates of samples during casting resulted in different structures of each sample. The flat samples were magnetized by an attached yoke, and sensitive descriptors were obtained from a proper evaluation, based on the measurements of series of magnetic minor hysteresis loops, without magnetic saturation of the samples. Results of the nondestructive magnetic tests were compared with destructive mechanical measurements of Brinell hardness and conductivity and good correlation was found between them.

  3. High strain rate superplasticity of a {beta}-Si{sub 3}N{sub 4} whisker reinforced pure aluminium composite made by squeeze casting

    SciTech Connect

    Imai, T.; Tochigi, I.; Ai, K.; L`Esperance, G.; Hong, B.

    1996-05-15

    High strain rate superplasticity (HSRS) in ceramic whisker or particulate reinforced aluminum alloy composites is expected to offer an efficiently near-net shape forming technique to automobile, aerospace, and even semi-conductor industries, since the HSRS composites usually exhibit a total elongation of 250--600% at a high strain rate of about 0.1--10 s{sup {minus}1}. It is thought that primary deformation mechanism of the HSRS is grain boundary sliding since the composites have the fine grain size of 3{approximately}0.8 {micro}m. The purpose of this study is to develop a thermomechanical processing route to produce a fine microstructure and a HSRS in a {beta}-Si{sub 3}N{sub 4} whisker reinforced 99.99% pure aluminum composite fabricated by squeeze casting. In addition, superplastic deformation mechanism of the composite are also discussed.

  4. A comparison between the dimensions of positive transtibial residual limb molds prepared by air pressure casting and weight-bearing casting methods

    PubMed Central

    Hajiaghaei, Behnam; Ebrahimi, Ismail; Kamyab, Mojtaba; Saeedi, Hassan; Jalali, Maryam

    2016-01-01

    Background: Creating a socket with proper fit is an important factor to ensure the comfort and control of prosthetic devices. Several techniques are commonly used to cast transtibial stumps but their effect on stump shape deformation is not well understood. This study compares the dimensions, circumferences and volumes of the positive casts and also the socket comfort between two casting methods. Our hypothesis was that the casts prepared by air pressure method have less volume and are more comfortable than those prepared by weight bearing method. Methods: Fifteen transtibial unilateral amputees participated in the study. Two weight bearing and air pressure casting methods were utilized for their residual limbs. The diameters and circumferences of various areas of the residual limbs and positive casts were compared. The volumes of two types of casts were measured by a volumeter and compared. Visual Analogue Scale (VAS) was used to measure the sockets fit comfort. Results: Circumferences at 10 and 15 cm below the patella on the casts were significantly smaller in air pressure casting method compared to the weight bearing method (p=0.00 and 0.01 respectively). The volume of the cast in air pressure method was lower than that of the weight bearing method (p=0.006). The amputees found the fit of the sockets prepared by air pressure method more comfortable than the weight bearing sockets (p=0.015). Conclusion: The air pressure casting reduced the circumferences of the distal portion of residual limbs which has more soft tissue and because of its snug fit it provided more comfort for amputees, according to the VAS measurements. PMID:27390711

  5. The Influence of Cast Shadows on the Detection of Three-Dimensional Curved Contour Structure.

    PubMed

    Khuu, Sieu K; Honson, Vanessa J; Challinor, Kirsten L

    2016-04-01

    Cast shadows have been shown to provide an effective ordinal cue to the depth position of objects. In the present study, two experiments investigated the effectiveness of cast shadows in facilitating the detection of spatial contours embedded in a field of randomly placed elements. In Experiment 1, the separation between the cast shadow and the contour was systematically increased to effectively signal different contour depth positions (relative to background elements), and this was repeated for patterns in which the lighting direction was above and from below. Increasing the shadow separation improved contour detection performance, but the degree to which sensitivity changed was dependent on the lighting direction. Patterns in which the light was from above were better detected than patterns in which the lighting direction was from below. This finding is consistent with the visual system assuming a "light-from-above rule" when processing cast shadows. In Experiment 2, we examined the degree to which changing the shape of the cast shadow (by randomly jittering the position of local cast shadow elements) affected the ability of the visual system to rely on the cast shadow to cue the depth position of the contour. Consistent with a coarse scale analysis, we find that cast shadows remained an effective depth cue even at large degrees of element jitter. Our findings demonstrate that cast shadows provide an effective means of signaling depth, which aids the process of contour integration, and this process is largely tolerant of local variations in lighting direction. PMID:27107019

  6. Game Theory .net.

    ERIC Educational Resources Information Center

    Shor, Mikhael

    2003-01-01

    States making game theory relevant and accessible to students is challenging. Describes the primary goal of GameTheory.net is to provide interactive teaching tools. Indicates the site strives to unite educators from economics, political and computer science, and ecology by providing a repository of lecture notes and tests for courses using…

  7. TrialNet

    MedlinePlus

    ... Canada, Finland, United Kingdom, Italy, Germany, Australia, and New Zealand. This network is dedicated to the study, prevention, and early treatment of type 1 diabetes. Learn More > Visit us on Facebook Follow us on Twitter TrialNet YouTube Channel Department ...

  8. Mobile robot sense net

    NASA Astrophysics Data System (ADS)

    Konolige, Kurt G.; Gutmann, Steffen; Guzzoni, Didier; Ficklin, Robert W.; Nicewarner, Keith E.

    1999-08-01

    Mobile robot hardware and software is developing to the point where interesting applications for groups of such robots can be contemplated. We envision a set of mobots acting to map and perform surveillance or other task within an indoor environment (the Sense Net). A typical application of the Sense Net would be to detect survivors in buildings damaged by earthquake or other disaster, where human searchers would be put a risk. As a team, the Sense Net could reconnoiter a set of buildings faster, more reliably, and more comprehensibly than an individual mobot. The team, for example, could dynamically form subteams to perform task that cannot be done by individual robots, such as measuring the range to a distant object by forming a long baseline stereo sensor form a pari of mobots. In addition, the team could automatically reconfigure itself to handle contingencies such as disabled mobots. This paper is a report of our current progress in developing the Sense Net, after the first year of a two-year project. In our approach, each mobot has sufficient autonomy to perform several tasks, such as mapping unknown areas, navigating to specific positions, and detecting, tracking, characterizing, and classifying human and vehicular activity. We detail how some of these tasks are accomplished, and how the mobot group is tasked.

  9. Macrovoid Defect Growth during Evaporative Casting of Polymeric Membranes

    NASA Technical Reports Server (NTRS)

    Greenberg, A. R.; Khare, V. P.; Zartman, J.; Krantz, W. B.; Todd, P.

    2003-01-01

    Macrovoid (MV) formation is a significant problem in evaporatively cast polymeric membranes. MVs are large, elongated or teardrop-shaped pores (10-50 micron) that can impair membrane structural integrity. Although MVs have been extensively studied, there is no general agreement on the mechanisms governing MV growth. Recently, our research group has formulated the solutocapillary convection (SC) hypothesis, which contends that MV growth involves three principal forces: a Marangoni force generated by surface tension gradients within the MV interface, a viscous drag force, and a gravitationally induced body force. Two sets of complementary experiments were conducted to test the SC hypothesis. Ground-based videomicroscopy flow-visualization (VMFV) was utilized to measure the flow velocities at the MV-casting solution interface and deep within the casting solution. The measurements were performed with casting solutions containing 10 wt% cellulose acetate (CA), 30 wt% H2O, 60 wt% acetone, and 200- ppm TiO2 particles for flow visualization, and the surface tension was controlled by surfactant addition. Qualitatively, the experiments indicated that MV growth occurs in three distinct phases: (1) a very rapid initial growth period, (2) a much slower growth phase, and (3) absorption of selected MVs into the expanding demixed region. The presence of tracer particles inside the MVs suggests the presence of a convective flow, which transfers the particles from the bulk solution to the MV interior. Although the VMFV experiments did not establish any surfactant effect on the interfacial velocities, a statistically significant effect on the MV number density was observed. In the second set of experiments, membranes were cast aboard a KC-135 aircraft under 0-g and 2-g conditions. Despite careful attention to the design and fabrication of the membrane casting apparatus (MCA), several problems were encountered, the most significant of which was the contamination of the casting

  10. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, Robert S.; O'Malley, Ronald J.; Sussman, Richard C.

    1997-01-01

    A strip caster (10) for producing a continuous strip (24) includes a tundish (12) for containing a melt (14), a pair of horizontally disposed water cooled casting rolls (22) and devices (29) for electrostatically coating the outer peripheral chill surfaces (44) of the casting rolls with a powder flux material (56). The casting rolls are juxtaposed relative to one another for forming a pouting basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). A preferred flux is boron oxide having a melting point of about 550.degree. C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll.

  11. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, R.S.; O`Malley, R.J.; Sussman, R.C.

    1997-07-29

    A strip caster for producing a continuous strip includes a tundish for containing a melt, a pair of horizontally disposed water cooled casting rolls and devices for electrostatically coating the outer peripheral chill surfaces of the casting rolls with a powder flux material. The casting rolls are juxtaposed relative to one another for forming a pouting basin for receiving the melt through a teeming tube thereby establishing a meniscus between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line to a sealing chamber. A preferred flux is boron oxide having a melting point of about 550 C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll. 3 figs.

  12. Strip casting apparatus and method

    DOEpatents

    Williams, R.S.; Baker, D.F.

    1988-09-20

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip. 6 figs.

  13. Biomimetic Materials by Freeze Casting

    NASA Astrophysics Data System (ADS)

    Porter, Michael M.; Mckittrick, Joanna; Meyers, Marc A.

    2013-06-01

    Natural materials, such as bone and abalone nacre, exhibit exceptional mechanical properties, a product of their intricate microstructural organization. Freeze casting is a relatively simple, inexpensive, and adaptable materials processing method to form porous ceramic scaffolds with controllable microstructural features. After infiltration of a second polymeric phase, hybrid ceramic-polymer composites can be fabricated that closely resemble the architecture and mechanical performance of natural bone and nacre. Inspired by the narwhal tusk, magnetic fields applied during freeze casting can be used to further control architectural alignment, resulting in freeze-cast materials with enhanced mechanical properties.

  14. Strip casting apparatus and method

    DOEpatents

    Williams, Robert S.; Baker, Donald F.

    1988-01-01

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip.

  15. Midpoint Shapes.

    ERIC Educational Resources Information Center

    Welchman, Rosamond; Urso, Josephine

    2000-01-01

    Emphasizes the importance of children exploring hands-on and minds-on mathematics. Presents a midpoint shape activity for students to explore the midpoint shape of familiar quadrilaterals, such as squares and rectangles. (KHR)

  16. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  17. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  18. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  19. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  20. Bioreactor-free tissue engineering: directed tissue assembly by centrifugal casting.

    PubMed

    Mironov, Vladimir; Kasyanov, Vladimir; Markwald, Roger R; Prestwich, Glenn D

    2008-02-01

    Casting is a process by which a material is introduced into a mold while it is liquid, allowed to solidify in a predefined shape inside the mold, and then removed to give a fabricated object, part or casing. Centrifugal casting could be defined as a process of molding using centrifugal forces. Although the centrifugal casting technology has a long history in metal manufacturing and in the plastics industry, only recently has this technology attracted the attention of tissue engineers. Initially, centrifugation was used to optimize cell seeding on a solid scaffold. More recently, centrifugal casting has been used to create tubular scaffolds and both tubular and flat multilayered, living tissue constructs. These newer applications were enabled by a new class of biocompatible in situ crosslinkable hydrogels that mimic the extracellular matrix. Herein the authors summarize the state of the art of centrifugal casting technology in tissue engineering, they outline associated technological challenges, and they discuss the potential future for clinical applications. PMID:18194071

  1. Numerical simulation of casting process to assist in defects reduction in complex steel tidal power component

    NASA Astrophysics Data System (ADS)

    Guo, E. J.; Zhao, S. C.; Wang, L. P.; Wu, T.; Xin, B. P.; Tan, J. J.; Jia, H. L.

    2016-03-01

    In order to reduce defects and improve casting quality, ProCAST software is performed to study the solidification process of discharge bowl. Simulated results of original casting process show that the hot tearing is serious at the intersection of blades and outer or inner rings. The shrinkage porosity appears at the bottom of discharge bowl and the transition area of wall thickness. Based on the formation mechanisms of the defects, the structure of chills attached on the outer surface of discharge bowl casting is optimized. The thickness of chills ranges from 25mm to 35mm. The positions of chills corresponded to the outer surface of the T-shaped parts. Compared to the original casting design (without chills), the hot tearing and shrinkage porosity of the discharge bowl are greatly improved with addition of chills.

  2. Investment casting design of experiment. Final report

    SciTech Connect

    Owens, R.

    1997-10-01

    Specific steps in the investment casting process were analyzed in a designed experiment. The casting`s sensitivity to changes in these process steps was experimentally determined Dimensional and radiographic inspection were used to judge the sensitivity of the casting. Thirty-six castings of different pedigrees were poured and measured. Some of the dimensional inspection was conducted during the processing. It was confirmed that wax fixturing, number of gates, gate location, pour and mold temperature, pour speed, and cooling profile all affected the radiographic quality of the casting. Gate and runner assembly techniques, number of gates, and mold temperature affect the dimensional quality of the casting.

  3. The nature of urinary casts

    PubMed Central

    McQueen, E. G.

    1962-01-01

    The composition of hyaline casts has been investigated. The major constituent appears to be the urinary mucoprotein described by Tamm and Horsfall. Small amounts only of serum proteins are present. Neither the amounts excreted nor the concentration of Tamm-Horsfall protein appeared to determine the rate of cast formation. The only invariable association of hyaline cast formation was with the presence of significant amounts of serum proteins in the urine. In vitro it was found that aqueous solutions of serum albumin were particularly effective in producing precipitation of Tamm-Horsfall protein. This interaction was inhibited in normal urine but occurred to a greater extent in nephrotic urine and is suggested as the possible mechanism of hyaline cast formation. Images PMID:16810981

  4. Advanced casting: Today and tomorrow

    NASA Astrophysics Data System (ADS)

    Mietrach, D.

    The state of aluminum casting technology in terms of processes, component sizes, design and material-scientific data as well as mechanical characteristics was established during visits to foundries in the USA, Canada, France, Italy, Great Britain and the Federal Republic of Germany. Components of the primary structure of Tornado and ALPHA aircraft, (pylon, intake floor) classified according to the degree of difficulty during casting, were used to compare existing designs (riveted sheet metal and machined parts) and cast versions with regard to cost reduction and technical reliability. Visual inspection, dimensional checks, chemical composition analysis, penetrant tests, X-ray tests, metallographic investigations, and tensile tests were carried out. Cost savings of 25% and weight savings of 20% can be achieved by using castings.

  5. Casting Using A Polystyrene Pattern

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael

    1993-01-01

    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  6. Near-Net Forging Technology Demonstration Program

    NASA Technical Reports Server (NTRS)

    Hall, I. Keith

    1996-01-01

    Significant advantages in specific mechanical properties, when compared to conventional aluminum (Al) alloys, make aluminum-lithium (Al-Li) alloys attractive candidate materials for use in cryogenic propellant tanks and dry bay structures. However, the cost of Al-Li alloys is typically five times that of 2219 aluminum. If conventional fabrication processes are employed to fabricate launch vehicle structure, the material costs will restrict their utilization. In order to fully exploit the potential cost and performance benefits of Al-Li alloys, it is necessary that near-net manufacturing methods be developed to off-set or reduce raw material costs. Near-net forging is an advanced manufacturing method that uses elevated temperature metal movement (forging) to fabricate a single piece, near-net shape, structure. This process is termed 'near-net' because only a minimal amount of post-forge machining is required. The near-net forging process was developed to reduce the material scrap rate (buy-to-fly ratio) and fabrication costs associated with conventional manufacturing methods. The goal for the near-net forging process, when mature, is to achieve an overall cost reduction of approximately 50 percent compared with conventional manufacturing options for producing structures fabricated from Al-Li alloys. This NASA Marshall Space Flight Center (MSFC) sponsored program has been a part of a unique government / industry partnership, coordinated to develop and demonstrate near-net forging technology. The objective of this program was to demonstrate scale-up of the near-net forging process. This objective was successfully achieved by fabricating four integrally stiffened, 170- inch diameter by 20-inch tall, Al-Li alloy 2195, Y-ring adapters. Initially, two 2195 Al-Li ingots were converted and back extruded to produce four cylindrical blockers. Conventional ring rolling of the blockers was performed to produce ring preforms, which were then contour ring rolled to produce

  7. The lost-wax casting of icons, utensils, bells, and other items in South India

    NASA Astrophysics Data System (ADS)

    Pillai, R. M.; Pilhii, S. G. K.; Damodaran, A. D.

    2002-10-01

    Indian artisans and craftsmen have long been masters at extracting and shaping metals and alloys, as proven by archaeological finds from the 2nd—3rd millennia B.C. For example, two well-known artifacts, castings of the dancing girl of Mohenjo Daro and the Mother Goddess of Adichanallur, Tamilnadu, depict a high degree of metallurgical knowledge. Those castings were formed by the lost wax process, which later was modified and became known as investment casting. In various parts of India, this age-old casting process is still being practiced, without any major modifications. This paper discusses details of the process used by the Indian artisans of Swamimalai, Tamilnadu, and Mannar, Kerala, South India in shaping copper-base alloys into icons and utensils, bells, and lamps.

  8. Quantum Neural Nets

    NASA Technical Reports Server (NTRS)

    Zak, Michail; Williams, Colin P.

    1997-01-01

    The capacity of classical neurocomputers is limited by the number of classical degrees of freedom which is roughly proportional to the size of the computer. By Contrast, a Hypothetical quantum neurocomputer can implement an exponentially large number of the degrees of freedom within the same size. In this paper an attempt is made to reconcile linear reversible structure of quantum evolution with nonlinear irreversible dynamics for neural nets.

  9. Deburring die-castings by wet vibratory plant

    NASA Astrophysics Data System (ADS)

    Loeschbart, H. M.

    1980-02-01

    A wet vibratory procedure for the removal of burrs from die castings is described. In this process synthetic abrasive chips and detergent solutions are agitated with the work in such a way as to produce a spiral circulatory movement. Details of various forms of vibrator basin and shapes of abrasive are illustrated. The automation of deburring is illustrated through the application of vibrators of spiral design in combination with transport and drying devices.

  10. Deburring die-castings by wet vibratory plant

    NASA Technical Reports Server (NTRS)

    Loeschbart, H. M.

    1980-01-01

    A wet vibratory procedure for the removal of burrs from die castings is described. In this process synthetic abrasive chips and detergent solutions are agitated with the work in such a way as to produce a spiral circulatory movement. Details of various forms of vibrator basin and shapes of abrasive are illustrated. The automation of deburring is illustrated through the application of vibrators of spiral design in combination with transport and drying devices.

  11. Reference selenocentric net

    NASA Astrophysics Data System (ADS)

    Nefedyev, Yura

    2012-08-01

    The catalogues based on mission “Apollo” and reference nets of the west lunar hemisphere made by missions “Zond 5”, ”Zond 8” cover small part of the Moon surface (zone from - 20 to +40 degrees by latitude). Three ALSEP stations were used to transform “Apollo” topographic coordinates. Transformation mean - square errors are less than 80 meters and measurement’s errors are about 60 meters. On this account positions inaccuracy near and between ALSEP stations are less 150 meters. The offset from place of the location ALSEP enlarges the supposed mistake is more than 300 m and this is a major part of the lunar surface. Catalogues of the mission “Apollo” realize quasidynamic coordinate system. Distribution reference nets DMA/A 15, NOS/USGS and DMA/603 mission “Apollo” on visible side of the Moon didn’t bring in appreciable results. Only KSC - 1162 realizes dynamic coordinate system and covers zone from - 70 to +70 degrees by latitude. The reference selenodetic net KSC - 1162 was made in the dynamic coordinate system. Analysis KSC - 1162 catalogue shows it corresponds to an essential requirements. It has enough reference points to cove r main areas of the lunar visible side. Reference points accuracy for plan coordinates is ± 40 meters and it is ± 80 in height. The purposes of investigation are increasing concentration accuracy and expansion of selenodetic control system based on optimal coordinate transformations. At present the best method of the expansion selenodetic reference net wide lunar area is the use of coordinate’s transformation matrix. Constituents of matrix and displacement vectors can be obtained by transform available general points in KSC - 1162 and transformable in its system catalogues. As a result was obtained summary reference net by expansion KSC - 1162 selenodetic system using 12 cosmic and ground selenodesic catalogues. In the future we plan to bind to the KSC - 1162 catalogue reference coordinate system data

  12. Casting inorganic structures with DNA molds

    PubMed Central

    Sun, Wei; Boulais, Etienne; Hakobyan, Yera; Wang, Wei Li; Guan, Amy; Bathe, Mark; Yin, Peng

    2014-01-01

    We report a general strategy for designing and synthesizing inorganic nanostructures with arbitrarily prescribed three-dimensional shapes. Computationally designed DNA strands self-assemble into a stiff “nano-mold” that contains a user-specified three-dimensional cavity and encloses a nucleating gold “seed”. Under mild conditions, this seed grows into a larger cast structure that fills and thus replicates the cavity. We synthesized a variety of nanoparticles with three nanometer resolution: three distinct silver cuboids with three independently tunable dimensions, silver and gold nanoparticles with diverse cross sections, and composite structures with homo-/heterogeneous components. The designer equilateral silver triangular and spherical nanoparticles exhibited plasmonic properties consistent with electromagnetism-based simulations. Our framework is generalizable to more complex geometries and diverse inorganic materials, offering a range of applications in biosensing, photonics, and nanoelectronics. PMID:25301973

  13. Net one, net two: the primary care network income statement.

    PubMed

    Halley, M D; Little, A W

    1999-10-01

    Although hospital-owned primary care practices have been unprofitable for most hospitals, some hospitals are achieving competitive advantage and sustainable practice operations. A key to the success of some has been a net income reporting tool that separates practice operating expenses from the costs of creating and operating a network of practices to help healthcare organization managers, physicians, and staff to identify opportunities to improve the network's financial performance. This "Net One, Net Two" reporting allows operations leadership to be held accountable for Net One expenses and strategic leadership to be held accountable for Net Two expenses. PMID:11066669

  14. Automated net shaped molding of continuous fiber composites

    NASA Astrophysics Data System (ADS)

    Spellman, Gordon; Dodson, Jerry D.; Dittmer, Walter D.

    1992-08-01

    Composite materials have demonstrated performance benefits for a variety of satellite applications. Now, an emphasis on smaller, more specialized satellites produced in higher quantities than before is emerging. Due to the competitive economic environment, realization of cost reduction potential by the use of composite materials is critical. Productivity techniques, long employed by other areospace segments, offer an approach to cost reduction while retaining improved performance. One cost reduction approach is to reduce the number of piece parts and assembly operations by converting from a metal-based design to one based on composite technology. Alternate composite fabrication approaches can then be compared for thermoplastic and thermoset matrices for additional producibility benefits based on properties and comparative costs. Previously developed representative data are presented for this transition from a metallic component to composite and for alternate fabrication approaches. The next step in cost reduction would appear to be the introduction of automation techniques and minimizing post fabrication operations while maintaining performance properties. The program described in section 3 is structured to provide a key confirming experiment to demonstrate that such a goal can be realized.

  15. Adjustable reed for weaving net-shaped tailored fabrics

    NASA Technical Reports Server (NTRS)

    Farley, Gary L. (Inventor)

    1995-01-01

    An apparatus and method for forming woven fabrics through the use of an adjustable reed. The adjustable reed has multiple groups of reed wires that guide the warp yarns. The groups of reed wires move on reed rails parallel to the warp direction. In addition, rail expanders permit the space between the reed wires to be modified and telescoping rods attached to the rail sliders can be turned to permit the reed wires to be skewed to alter the fill yarn angle. These adjustments to the reed permit simultaneous variation of fill yarn angles and fabric widths and allow these variations to be made during fabrication, without the need to halt production.

  16. Flow Properties of Tailored Net-Shape Thermoplastic Composite Preforms

    NASA Astrophysics Data System (ADS)

    Jespersen, S. T.; Baudry, F.; Wakeman, M. D.; Michaud, V.; Blanchard, P.; Norris, R.; Månson, J.-A. E.

    2009-12-01

    A novel thermoplastic programmable preforming process, TP-P4, has been used to manufacture preforms for non-isothermal compression molding. Commingled glass and polypropylene yarns are deposited by robot onto a vacuum screen, followed by a heat-setting operation to stabilize the as-placed yarns for subsequent handling. After an optional additional preconsolidation stage, the preforms are molded by preheating and subsequent press forming in a shear edge tool. The in- and out-of-plane flow capabilities of the material were investigated, and compared to those of 40 wt% Glass Mat Thermoplastics (GMTs). Although the TP-P4 material has a fiber fraction of 60 wt%, the material could be processed to fill 77 mm deep ribs with a thickness of 3 mm, indicative of complex part production. The pressure requirements for out-of-plane flow were shown to depend on the fiber length and fiber alignment. Segregation phenomena were found to be less severe with TP-P4 than with GMT material.

  17. Near net shape processing of continuous lengths of superconducting wire

    DOEpatents

    Danyluk, Steven; McNallan, Michael; Troendly, Robert; Poeppel, Roger; Goretta, Kenneth; Lanagan, Michael

    1997-01-01

    A system and method for mechanically forming a ceramic superconductor product. A system for making the ceramic superconductor includes a metallic channel portion having a cross section for receiving a ceramic superconductor powder, a roll to mechanically reduce the channel cross section and included superconductor powder and a cap portion welded to the channel portion using a localized high energy source. The assembled bar is then mechanically reduced to form a tape or wire end product.

  18. Near net shape processing of continuous lengths of superconducting wire

    DOEpatents

    Danyluk, S.; McNallan, M.; Troendly, R.; Poeppel, R.; Goretta, K.; Lanagan, M.

    1997-08-26

    A system and method for mechanically forming a ceramic superconductor product are disclosed. A system for making the ceramic superconductor includes a metallic channel portion having a cross section for receiving a ceramic superconductor powder, a roll to mechanically reduce the channel cross section and included superconductor powder and a cap portion welded to the channel portion using a localized high energy source. The assembled bar is then mechanically reduced to form a tape or wire end product. 9 figs.

  19. Net-Shape Tailored Fabrics For Complex Composite Structures

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.

    1995-01-01

    Proposed novel looms used to make fabric preforms for complex structural elements, both stiffening elements and skin, from continuous fiber-reinforced composite material. Components of looms include custom reed and differential fabric takeup system. Structural parts made best explained by reference to curved "I" cross-section frame. Technology not limited to these fiber orientations or geometry; fiber angles, frame radius of curvature, frame height, and flange width changed along length of structure. Weaving technology equally applicable to structural skins, such as wing of fuselage skins.

  20. Titan Casts Revealing Shadow

    NASA Astrophysics Data System (ADS)

    2004-05-01

    A rare celestial event was captured by NASA's Chandra X-ray Observatory as Titan -- Saturn's largest moon and the only moon in the Solar System with a thick atmosphere -- crossed in front of the X-ray bright Crab Nebula. The X-ray shadow cast by Titan allowed astronomers to make the first X-ray measurement of the extent of its atmosphere. On January 5, 2003, Titan transited the Crab Nebula, the remnant of a supernova explosion that was observed to occur in the year 1054. Although Saturn and Titan pass within a few degrees of the Crab Nebula every 30 years, they rarely pass directly in front of it. "This may have been the first transit of the Crab Nebula by Titan since the birth of the Crab Nebula," said Koji Mori of Pennsylvania State University in University Park, and lead author on an Astrophysical Journal paper describing these results. "The next similar conjunction will take place in the year 2267, so this was truly a once in a lifetime event." Animation of Titan's Shadow on Crab Nebula Animation of Titan's Shadow on Crab Nebula Chandra's observation revealed that the diameter of the X-ray shadow cast by Titan was larger than the diameter of its solid surface. The difference in diameters gives a measurement of about 550 miles (880 kilometers) for the height of the X-ray absorbing region of Titan's atmosphere. The extent of the upper atmosphere is consistent with, or slightly (10-15%) larger, than that implied by Voyager I observations made at radio, infrared, and ultraviolet wavelengths in 1980. "Saturn was about 5% closer to the Sun in 2003, so increased solar heating of Titan may account for some of this atmospheric expansion," said Hiroshi Tsunemi of Osaka University in Japan, one of the coauthors on the paper. The X-ray brightness and extent of the Crab Nebula made it possible to study the tiny X-ray shadow cast by Titan during its transit. By using Chandra to precisely track Titan's position, astronomers were able to measure a shadow one arcsecond in

  1. Horizontal ichthyoplankton tow-net system with unobstructed net opening

    USGS Publications Warehouse

    Nester, Robert T.

    1987-01-01

    The larval fish sampler described here consists of a modified bridle, frame, and net system with an obstruction-free net opening and is small enough for use on boats 10 m or less in length. The tow net features a square net frame attached to a 0.5-m-diameter cylinder-on-cone plankton net with a bridle designed to eliminate all obstructions forward of the net opening, significantly reducing currents and vibrations in the water directly preceding the net. This system was effective in collecting larvae representing more than 25 species of fish at sampling depths ranging from surface to 10 m and could easily be used at greater depths.

  2. Fillability of Thin-Wall Steel Castings

    SciTech Connect

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  3. Cast adrift: Gortex cast liners allow greater patient activity.

    PubMed

    Dubowitz, Gerald; Miller, Deborah M

    2003-01-01

    Extremity fractures are a common injury, with nearly 1.5 million cases reported in the United States in 1998. Treatment often involves lengthy periods of immobilization. This report outlines the use of a Gortex cast liner by a subject who was able to engage in swimming and scuba diving during the healing process. We report that a Gortex cast liner may be considered for an active patient who is keen to return to limited activities during fracture healing. Apparently because of a lack of knowledge of their existence, physicians currently are underutilizing this method of casting in active patients. The use of Gortex liners elsewhere has been reported to have higher patient and physician satisfaction in both use and performance, with no reported detrimental effects on outcome. PMID:14518627

  4. Instant Casting Movie Theater: The Future Cast System

    NASA Astrophysics Data System (ADS)

    Maejima, Akinobu; Wemler, Shuhei; Machida, Tamotsu; Takebayashi, Masao; Morishima, Shigeo

    We have developed a visual entertainment system called “Future Cast” which enables anyone to easily participate in a pre-recorded or pre-created film as an instant CG movie star. This system provides audiences with the amazing opportunity to join the cast of a movie in real-time. The Future Cast System can automatically perform all the processes required to make this possible, from capturing participants' facial characteristics to rendering them into the movie. Our system can also be applied to any movie created using the same production process. We conducted our first experimental trial demonstration of the Future Cast System at the Mitsui-Toshiba pavilion at the 2005 World Exposition in Aichi Japan.

  5. Schapiro Shapes

    ERIC Educational Resources Information Center

    O'Connell, Emily

    2009-01-01

    This article describes a lesson on Schapiro Shapes. Schapiro Shapes is based on the art of Miriam Schapiro, who created a number of works of figures in action. Using the basic concepts of this project, students learn to create their own figures and styles. (Contains 1 online resource.)

  6. Magnesium-lithium casting alloys

    NASA Technical Reports Server (NTRS)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  7. Thermo-mechanical phenomena in high speed continuous casting processes

    NASA Astrophysics Data System (ADS)

    Park, Joong Kil

    Thermo-mechanical phenomena during continuous thin slab casting have been studied with the objectives of understanding the mechanism of mold crack formation, and the effect of mold design upon the mechanical behavior of the stand. To achieve these goals, several finite element models have been developed in conjunction with a series of industrial plant trials. First, an investigation of mold crack formation in thin slab casting was undertaken to elucidate the mechanism by which cracks develop and to evaluate possible solutions to the problem. Three-dimensional finite-element thermal-stress models were developed to predict temperature, distortion, and residual stress in thin-slab casting molds, comparing funnel-shaped to parallel molds. Mold wall temperatures were obtained from POSCO in Korea and analyzed to determine the corresponding heat-flux profiles in thin-slab molds. This data was utilized in an elastic-visco-plastic analysis to investigate the deformation of the molds in service for the two different mold shapes. The results of a metallurgical investigation of mold samples containing cracks were used together with the results of the mathematical models, to determine mechanisms and to suggest solutions for the formation of mold cracks. Large cyclic inelastic strains were found in the funnel transition region just below the meniscus, due to the slightly higher temperature at that location. The cracks appear to have propagated by thermal fatigue caused by major level fluctuations. Next, two-dimensional thermo-elastic-visco-plastic analysis was performed for a horizontal slice of the solidifying strand, which moves vertically down the mold during casting. The model calculates the temperature distributions, the stresses and the strains in the solidifying shell, and the air gap between the casting mold and the solidifying strand. Model predictions were verified with an analytical solution and plant trials that were carried out during billet casting at POSCO. The

  8. Energy Consumption of Die Casting Operations

    SciTech Connect

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  9. Analysis of cast TiAl properties for engine materials

    SciTech Connect

    Nakagawa, Y.G.; Matsuda, K.; Masaki, S.; Imamura, R.; Arai, M.

    1995-12-31

    A gamma TiAl alloy, Alloy01, was developed for casting aeroengine hot parts in an effort to replace current Ni-base superalloys. To evaluate engineering applicability, many commercial size ingots of Alloy01 were melted, and cast into various component shapes. Property measurements were made on cast-size specimens and in some cases on machined from blade samples. These included tensile strength and ductility, creep and creep rupture strength, low and high cycle fatigue, fracture toughness, crack growth rate, and some physical properties. Some of the important observations were made as follows; the room temperature (RT) strength and ductility are believed to be determined by three major factors, aluminum content, oxygen content, and macro-structural elements. Among those the macrostructure (grain size, grain structures, and shrinkage porosity) was considered most important. The best ductility obtained for as-cast specimens was 0.5%, but a HIP treatment increased the ductility to more than 1%. The alloy exhibited an excellent creep and fatigue strength. A comparison of the property data with those of a superalloy indicated that the TiAl is technically qualified for some of the components without major design changes.

  10. Casting propellant in rocket engine

    NASA Technical Reports Server (NTRS)

    Roach, J. E.; Froehling, S. C. (Inventor)

    1976-01-01

    A method is described for casting a solid propellant in the casing of a rocket engine having a continuous wall with a single opening which is formed by leaves of a material which melt at a temperature of the propellant and with curved edges concentric to the curvature of the spherical casing. The leaves are inserted into the spherical casing through the opening forming a core having a greater width than the width of the single opening and with curved peripheral edges. The cast propellant forms a solid mass and then heated to melt the leaves and provide a central opening with radial projecting flutes.

  11. Cementite Solidification in Cast Iron

    NASA Astrophysics Data System (ADS)

    Coronado, J. J.; Sinatora, A.; Albertin, E.

    2014-06-01

    Two hypereutectic cast irons (5.01 pct Cr and 5.19 pct V) were cast and the polished surfaces of test pieces were deep-etched and analyzed via scanning electron microscopy. The results show that graphite lamellae intersect the cementite and a thin austenite film nucleates and grows on the cementite plates. For both compositions, graphite and cementite can coexist as equilibrium phases, with the former always nucleating and growing first. The eutectic carbides grow from the austenite dendrites in a direction perpendicular to the primary plates.

  12. The Equivalency between Logic Petri Workflow Nets and Workflow Nets

    PubMed Central

    Wang, Jing; Yu, ShuXia; Du, YuYue

    2015-01-01

    Logic Petri nets (LPNs) can describe and analyze batch processing functions and passing value indeterminacy in cooperative systems. Logic Petri workflow nets (LPWNs) are proposed based on LPNs in this paper. Process mining is regarded as an important bridge between modeling and analysis of data mining and business process. Workflow nets (WF-nets) are the extension to Petri nets (PNs), and have successfully been used to process mining. Some shortcomings cannot be avoided in process mining, such as duplicate tasks, invisible tasks, and the noise of logs. The online shop in electronic commerce in this paper is modeled to prove the equivalence between LPWNs and WF-nets, and advantages of LPWNs are presented. PMID:25821845

  13. INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON PIPE BEING EXTRACTED FROM CASTING MACHINE - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  14. INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE BEING WEIGHED ON SCALES AT CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  15. INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON PIPE BEING CENTRIFUGALLY CAST, AS OPERATOR WATCHES TO ENSURE QUALITY. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  16. INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE PRIOR TO EXTRACTION FROM CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  17. CIR Casting System for making transtibial sockets.

    PubMed

    Wu, Yeongchi; Casanova, Hector R; Reisinger, Kim D; Smith, William K; Childress, Dudley S

    2009-03-01

    This paper describes a new casting system for transtibial socket fabrication. Like the earlier CIR Sand Casting System, the CIR Casting System is based on the 'dilatancy' principle that is similar to the packaging process for coffee beans by which loose beans become a solid mass when a vacuum is applied. The main difference from the CIR Sand Casting System is that the CIR Casting System uses light-weight, polystyrene beads in place of silica sand as the primary material for casting the negative mold. The formed negative mold can be converted into a positive sand model for modification and socket formation. With the new plaster-less casting system, the prosthetist can fabricate a transtibial prosthesis in about one hour. It reduces the set-up cost, overall weight and size of the casting system, and increases portability for service in remote areas. The System also creates minimal waste and is energy-conserving and environmentally-friendly. PMID:19235060

  18. Properties of electroslag castings: Part 1

    SciTech Connect

    Sikka, V.K.

    1984-11-01

    This part of several reports to be published on the properties of electroslag castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and type 316 stainless steel describes the properties of three electroslag-cast valve bodies of type 316 stainless steel. These castings were electroslag cast at the University of British Columbia in Canada from ORNL-supplied electrodes. The castings have been characterized for surface finish, cracking, solidification structure, chemical analysis, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Tensile data on these castings were compared with the American Society of Mechanical Engineers (ASME) code minimum values for sand castings. The creep data were compared with the data on sand castings and the ASME code minimum curve for wrought material. 29 figures, 7 tables.

  19. OglNet

    SciTech Connect

    Verba, Jared

    2010-03-10

    OglNet is designed to capture and visualize network packets as they move from their source to intended destination. This creates a three dimensional representation of an active network and can show misconfigured components, potential security breaches and possible hostile network traffic. This visual representation is customizable by the user and also includes how network components interact with servers around the world. The software is able to process live or real time traffic feeds as well as offline historical network packet captures. As packets are read into the system, they are processed and visualized in an easy to understand display that includes network names, IP addresses, and global positioning. The software can process and display up to six million packets per second.

  20. OglNet

    Energy Science and Technology Software Center (ESTSC)

    2010-03-10

    OglNet is designed to capture and visualize network packets as they move from their source to intended destination. This creates a three dimensional representation of an active network and can show misconfigured components, potential security breaches and possible hostile network traffic. This visual representation is customizable by the user and also includes how network components interact with servers around the world. The software is able to process live or real time traffic feeds as wellmore » as offline historical network packet captures. As packets are read into the system, they are processed and visualized in an easy to understand display that includes network names, IP addresses, and global positioning. The software can process and display up to six million packets per second.« less

  1. Perception of local shape from shading.

    PubMed

    Erens, R G; Kappers, A M; Koenderink, J J

    1993-08-01

    Theoretically, metric solid shape is not determined uniquely by shading. Consequently, human vision has difficulty in categorizing shape when shading is the only cue. In the present research, subjects were required to categorize shaded quadric surfaces. We found that they were rather poor at this task; they confused hyperbolic and elliptic (both convex and concave) shapes easily. When a cast shadow visually indicated the direction of the illuminant, they were able to notice the concavity or convexity of elliptic shapes. However, they still confused elliptic and hyperbolic ones. Finally, when an animated sequence of eight intensity patterns belonging to one quadric shape had been displayed, the subjects were able to categorize the quadrics. However, the results are still quite moderate. Our experiments indicate that local shading structure is only a weak shape cue when presented in the absence of other visual cues. PMID:8361829

  2. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  3. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  4. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  5. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  6. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  7. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  8. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  9. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  10. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  11. Chimerical categories: caste, race, and genetics.

    PubMed

    Sabir, Sharjeel

    2003-12-01

    Is discrimination based on caste equivalent to racism? This paper explores the complex relationship between genetic, race and caste. It also discusses the debate over the exclusion of a discussion of caste-based discrimination at the 2001 World Conference against Racism, Racial Discrimination, Xenophobia and Related Intolerance held in Durban, South Africa. PMID:14768649

  12. Pressure distribution in centrifugal dental casting.

    PubMed

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing. PMID:355283

  13. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  14. Casting Freedom, 1860-1862

    ERIC Educational Resources Information Center

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting…

  15. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  16. Graphite Formation in Cast Iron

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  17. ENVIRONMENTAL ASSESSMENT OF IRON CASTING

    EPA Science Inventory

    Sampling of ductile iron casting in green sand molds with phenolic isocyanate cores and in phenol-formaldehyde bound shell molds did not provide definitive proof that environmentally hazardous organic emission occur. Both molding systems produced the same type of major emissions,...

  18. Advanced Lost Foam Casting Technology

    SciTech Connect

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  19. AdaNET executive summary

    NASA Technical Reports Server (NTRS)

    Digman, R. Michael

    1988-01-01

    The goal of AdaNET is to transfer existing and emerging software engineering technology from the Federal government to the private sector. The views and perspectives of the current project participants on long and short term goals for AdaNET; organizational structure; resources and returns; summary of identified AdaNET services; and the summary of the organizational model currently under discussion are presented.

  20. NetView technical research

    NASA Technical Reports Server (NTRS)

    1993-01-01

    This is the Final Technical Report for the NetView Technical Research task. This report is prepared in accordance with Contract Data Requirements List (CDRL) item A002. NetView assistance was provided and details are presented under the following headings: NetView Management Systems (NMS) project tasks; WBAFB IBM 3090; WPAFB AMDAHL; WPAFB IBM 3084; Hill AFB; McClellan AFB AMDAHL; McClellan AFB IBM 3090; and Warner-Robins AFB.

  1. Diabetic Neuropathy: What is a Total Contact Cast?

    MedlinePlus

    ... Web version Diabetic Neuropathy | What is a Total Contact Cast? What is a total contact cast? A total contact cast is a cast used to treat ulcers ( ... foot--that's why it is called a total contact cast. The cast helps to protect the skin ...

  2. How to solve complex problems in foundry plants - future of casting simulation -

    NASA Astrophysics Data System (ADS)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  3. PREFACE: MCWASP XIV: International Conference on Modelling of Casting, Welding and Advanced Solidification Processes

    NASA Astrophysics Data System (ADS)

    Yasuda, H.

    2015-06-01

    The current volume represents contributed papers of the proceedings of the 14th international conference on ''Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP XIV)'', Yumebutai International Conference Center, Awaji island, Hyogo, Japan on 21 - 26 June, 2016. The first conference of the series 'Modeling of Casting, Welding and Advanced Solidification Processes (MCWASP)' was started up in 1980, and this is the 14th conference. The participants are more than 100 scientists from industry and academia, coming from 19 countries. In the conference, we have 5 invited, 70 oral and 31 poster presentations on different aspects of the modeling. The conference deals with various casting processes (Ingot / shape casting, continuous casting, direct chill casting and welding), fundamental phenomena (nucleation and growth, dendritic growth, eutectic growth, micro-, meso- and macrostructure formation and defect formation), coupling problems (electromagnetic interactions, application of ultrasonic wave), development of experimental / computational methods and so on. This volume presents the cutting-edge research in the modeling of casting, welding and solidification processes. I would like to thank MAGMA Giessereitechnologie GmbH, Germany and SCSK Corporation, Japan for supporting the publication of contributed papers. Hideyuki Yasuda Conference Chairman Department of Materials Science and Engineering, Kyoto University Japan

  4. Protein crystallization image classification with elastic net

    NASA Astrophysics Data System (ADS)

    Hung, Jeffrey; Collins, John; Weldetsion, Mehari; Newland, Oliver; Chiang, Eric; Guerrero, Steve; Okada, Kazunori

    2014-03-01

    Protein crystallization plays a crucial role in pharmaceutical research by supporting the investigation of a protein's molecular structure through X-ray diffraction of its crystal. Due to the rare occurrence of crystals, images must be manually inspected, a laborious process. We develop a solution incorporating a regularized, logistic regression model for automatically evaluating these images. Standard image features, such as shape context, Gabor filters and Fourier transforms, are first extracted to represent the heterogeneous appearance of our images. Then the proposed solution utilizes Elastic Net to select relevant features. Its L1-regularization mitigates the effects of our large dataset, and its L2- regularization ensures proper operation when the feature number exceeds the sample number. A two-tier cascade classifier based on naïve Bayes and random forest algorithms categorized the images. In order to validate the proposed method, we experimentally compare it with naïve Bayes, linear discriminant analysis, random forest, and their two-tier cascade classifiers, by 10-fold cross validation. Our experimental results demonstrate a 3-category accuracy of 74%, outperforming other models. In addition, Elastic Net better reduces the false negatives responsible for a high, domain specific risk. To the best of our knowledge, this is the first attempt to apply Elastic Net to classifying protein crystallization images. Performance measured on a large pharmaceutical dataset also fared well in comparison with those presented in the previous studies, while the reduction of the high-risk false negatives is promising.

  5. Scale Rules for Macrosegregation during Direct-Chill Casting of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Eskin, Dmitry G.; Du, Qiang; Katgerman, Laurens

    2008-05-01

    An analysis of published experimental and numerical results shows that there is a scaling relationship between the magnitude and direction of centerline segregation in direct-chill (DC) cast billets from aluminum alloys and the process parameters, i.e., billet diameter and casting speed. It seems that there is always a range of these process parameters where the centerline segregation is positive, and there is a threshold when the centerline segregation vanishes. Numerical simulations of macrosegregation during DC casting of a binary Al-Cu alloy were performed at different ratios of casting speed and billet diameter. The macrosegregation model takes into account only two mechanisms of macrosegregation, i.e., thermosolutal convection and shrinkage-induced flow. The results of these computer simulations fit well to the dependence obtained using numerous reference data. The results are discussed in terms of the contribution of different mechanisms of macrosegregation and the shape of the billet sump.

  6. Development of Metal Casting Molds By Sol-Gel Technology Using Planetary Resources

    NASA Technical Reports Server (NTRS)

    Sibille, L.; Sen, S.; Curreri, P.; Stefanescu, D.

    2000-01-01

    Metals extracted from planetary soils will eventually need to be casted and shaped in-situ to produce useful products. In response to this challenge, we propose to develop and demonstrate the manufacturing of a specific product using Lunar and Martian soil simulants, i.e. a mold for the casting of metal and alloy parts, which will be an indispensable tool for the survival of outposts on the Moon and Mars. Drawing from our combined knowledge of sol-gel and metal casting technologies, we set out to demonstrate the extraordinary potential of mesoporous materials such as aerogels to serve as efficient casting molds as well as fulfilling numerous other needs of an autonomous planetary outpost.

  7. Designing the microstructure of squeeze-cast Al composites

    NASA Astrophysics Data System (ADS)

    Dumant, X.; Beaugnon, E.; Regazzoni, G.

    1989-11-01

    Retaining their high strength and stiffness up to 350°C, SiC fiber-reinforced aluminum composites are lightweight alternatives to titanium or steel parts. By combining filament winding and squeeze-casting, components of fairly complex shapes can be produced. Both Nicalon and Tyranno "hybrid" SiC fibers (that is, continuous fibers with SiC particles distributed between the fibers) were used to reinforce pure aluminum and alloy 357 matrices. Their longitudinal properties appear much more dependent on alloying elements and processing conditions than on fiber types, but hybridization is effective in raising transverse properties significantly. Failure modes can be related to microstructural features, including interfaces, fiber-to-fiber contacts, second-phase bridges between fibers and fiber damage through processing. Provided some basic rules for microstructural design are followed for the manufacture of actual parts, squeeze-cast SiC fiber aluminum composites offer great potential for defense and aerospace applications.

  8. Bed Net Durability Assessments: Exploring a Composite Measure of Net Damage

    PubMed Central

    Vanden Eng, Jodi L.; Chan, Adeline; Abílio, Ana Paula; Wolkon, Adam; Ponce de Leon, Gabriel; Gimnig, John; Morgan, Juliette

    2015-01-01

    Background The durability of Long Lasting Insecticidal Nets (LLINs) in field conditions is of great importance for malaria prevention and control efforts; however, the physical integrity of the net fabric is not well understood making it challenging to determine overall effectiveness of nets as they age. The 2011 World Health Organization Pesticide Evaluation Scheme (WHOPES) guidelines provide a simple, standardized method using a proportional hole index (PHI) for assessing net damage with the intent to provide national malaria control programs with guidelines to assess the useful life of LLINS and estimate the rate of replacement. Methods We evaluated the utility of the PHI measure using 409 LLINs collected over three years in Nampula Province, Mozambique following a mass distribution campaign in 2008. For each LLIN the diameter and distance from the bottom of the net were recorded for every hole. Holes were classified into four size categories and a PHI was calculated following WHOPES guidelines. We investigate how the size, shape, and location of holes influence the PHI. The areas of the WHOPES defined categories were compared to circular and elliptical areas based on approximate shape and actual measured axes of each hole and the PHI was compared to cumulative damaged surface area of the LLIN. Results The damaged area of small, medium, large, and extra-large holes was overestimated using the WHOPES categories compared to elliptical areas using the actual measured axes. Similar results were found when comparing to circular areas except for extra-large holes which were underestimated. (Wilcoxon signed rank test of differences p< 0.0001 for all sizes). Approximating holes as circular overestimated hole surface area by 1.5 to 2 times or more. There was a significant difference in the mean number of holes < 0.5 cm by brand and there were more holes of all sizes on the bottom of nets than the top. For a range of hypothetical PHI thresholds used to designate a

  9. Mechanical evaluation of a soft cast material.

    PubMed

    Zmurko, M G; Belkoff, S M; Herzenberg, J E

    1997-08-01

    In this study, the structural and material properties of a new semi-rigid material, Scotchcast SoftCast (SCS), were compared to the properties of two rigid materials, plaster of paris (POP) and Scotchcast Plus (SCP). Cylinders and flat beams made from 4, 6, 8, and 10 layers of each casting material were tested in three-point bending and diametrical compression. Initial stiffness and yield force values of SCS casts were significantly lower than for casts of SCP and POP made of the same number of layers. Casts made from SCS may be indicated for non-rigid applications, but not where rigid immobilization is required. PMID:9263288

  10. Process development of thin strip steel casting

    SciTech Connect

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  11. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  12. Emulsion based cast booster - a priming system

    SciTech Connect

    Gupta, R.N.; Mishra, A.K.

    2005-07-01

    This paper explores the potential of emulsion based cast booster to be used as primer to initiate bulk delivered emulsion explosives used in mines. An attempt has been made for comparative study between conventional cast booster and emulsion based cast booster in terms of the initiation process developed and their capability to develop and maintain the stable detonation process in the column explosives. The study has been conducted using a continuous velocity of detonation (VOD) measuring instrument. During this study three blasts have been monitored. In each blast two holes have been selected for study, the first hole being initiated with conventional cast booster while the other one with emulsion based cast booster. The findings of the study advocates that emulsion based cast booster is capable of efficient priming of bulk delivered column explosive with stable detonation process in the column. Further, the booster had advantages over the conventional PETN/TNT based cast booster. 5 refs., 2 figs., 1 tab., 1 photo.

  13. SensorNet Node Suite

    Energy Science and Technology Software Center (ESTSC)

    2004-09-01

    The software in the SensorNet Node adopts and builds on IEEE 1451 interface principles to read data from and control sensors, stores the data in internal database structures, and transmits it in adapted Web Feature Services protocol packets to the SensorNet database. Failover software ensures that at least one available mode of communication remains alive.

  14. Neural nets on the MPP

    NASA Technical Reports Server (NTRS)

    Hastings, Harold M.; Waner, Stefan

    1987-01-01

    The Massively Parallel Processor (MPP) is an ideal machine for computer experiments with simulated neural nets as well as more general cellular automata. Experiments using the MPP with a formal model neural network are described. The results on problem mapping and computational efficiency apply equally well to the neural nets of Hopfield, Hinton et al., and Geman and Geman.

  15. CAPEOPEN.NET CLASS LIBRARY

    EPA Science Inventory

    The Cape-Open for .Net class library is a collection of classes that implement the Cape-Open v.1.0 interfaces in the .Net framework. This is a tool to aid process modeling component (PMC) developers in producing CAPE-OPEN compliant objects using the latest version of the Visual S...

  16. KM3NeT

    NASA Astrophysics Data System (ADS)

    de Jong, M.

    2015-07-01

    KM3NeT is a large research infrastructure, that will consist of a network of deep-sea neutrino telescopes in the Mediterranean Sea. The main objective of KM3NeT is the discovery and subsequent observation of high-energy neutrino sources in the Universe. A further physics perspective is the measurement of the mass hierarchy of neutrinos. A corresponding study, ORCA, is ongoing within KM3NeT. A cost effective technology for (very) large water Cherenkov detectors has been developed based on a new generation of low price 3-inch photo-multiplier tubes. Following the successful deployment and operation of two prototypes, the construction of the KM3NeT research infrastructure has started. The prospects of the different phases of the implementation of KM3NeT are summarised.

  17. KM3NeT

    SciTech Connect

    Jong, M. de; Collaboration: KM3NeT Collaboration

    2015-07-15

    KM3NeT is a large research infrastructure, that will consist of a network of deep-sea neutrino telescopes in the Mediterranean Sea. The main objective of KM3NeT is the discovery and subsequent observation of high-energy neutrino sources in the Universe. A further physics perspective is the measurement of the mass hierarchy of neutrinos. A corresponding study, ORCA, is ongoing within KM3NeT. A cost effective technology for (very) large water Cherenkov detectors has been developed based on a new generation of low price 3-inch photo-multiplier tubes. Following the successful deployment and operation of two prototypes, the construction of the KM3NeT research infrastructure has started. The prospects of the different phases of the implementation of KM3NeT are summarised.

  18. Convective Heat Transfer from Castings of Ice Roughened Surfaces in Horizontal Flight

    NASA Technical Reports Server (NTRS)

    Dukhan, Nihad; Vanfossen, G. James, Jr.; Masiulaniec, K. Cyril; Dewitt, Kenneth J.

    1995-01-01

    A technique was developed to cast frozen ice shapes that had been grown on a metal surface. This technique was applied to a series of ice shapes that were grown in the NASA Lewis Icing Research Tunnel on flat plates. Eight different types of ice growths, characterizing different types of roughness, were obtained from these plates, from which aluminum castings were made. Test strips taken from these castings were outfitted with heat flux gages, such that when placed in a dry wind tunnel, they could be used to experimentally map out the convective heat transfer coefficient in the direction of flow from the roughened surfaces. The effects on the heat transfer coefficient for parallel flow, which simulates horizontal flight, were studied. The results of this investigation can be used to help size heaters for wings, helicopter rotor blades, jet engine intakes, etc., or de-icing for anti-icing applications where the flow is parallel to the iced surface.

  19. Determination of the metal/die interfacial heat transfer coefficient of high pressure die cast B390 alloy

    NASA Astrophysics Data System (ADS)

    Cao, Yongyou; Guo, Zhipeng; Xiong, Shoumei

    2012-07-01

    High-pressure die cast B390 alloy was prepared on a 350 ton cold chamber die casting machine. The metal/die interfacial heat transfer coefficient of the alloy was investigated. Considering the filling process, a "finger"-shaped casting was designed for the experiments. This casting consisted of five plates with different thicknesses (0.05 inch or 1.27 mm to 0.25 inch or 6.35 mm) as well as individual ingates and overflows. Experiments under various operation conditions were conducted, and temperatures were measured at various specific locations inside the die. Based on the results, the interfacial heat transfer coefficient and heat flux were determined by solving the inverse heat transfer problem. The influence of the mold-filling sequence, sensor locations, as well as processing parameters including the casting pressure, die temperature, and fast/slow shot speeds on the heat transfer coefficient were discussed.

  20. Titanium casting: the surface reaction layer of castings obtained using ultra-low-temperature molds.

    PubMed

    Kikuchi, H; Onouchi, M; Hsu, H C; Kurotani, T; Nishiyama, M

    2001-03-01

    To examine whether the surface reaction layer of titanium castings can be reduced by lowering the mold temperature during casting, we cast titanium at three mold temperatures, including an ultra-low temperature produced by cooling the mold with liquid nitrogen, then measured the tensile strength and elongation of the castings. The titanium was cast using a centrifugal casting machine, and the molds were incinerated according to the manufacturers' instructions. Castings were then made with the molds at 200 degrees C, 600 degrees C, and an ultra-low temperature (-196 degrees C). The castability of titanium cast in the mold at the ultra-low temperature was good. The Vickers hardness near the surface layer of castings decreased as the mold temperature decreased. PMID:11383633

  1. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    PubMed

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used. PMID:7012322

  2. Pressure rig for repetitive casting

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  3. MHD technology in aluminum casting

    SciTech Connect

    Kalinichenko, I.

    1984-08-01

    The use of MHD technology in aluminum casting is discussed. Associates of the Latvian Academy of Sciences Institute of Physics developed magnetohydrodynamic units for the Siberian plant. A MHD unit made it possible to free five persons from heavy work at the plant. Labor productivity doubled in this section. With the aid of the magnetic field, the alloy silumin is obtained in only three hours. Specialists of the Irkutsk affiliate of the All-Union Scientific Research and Design Institute of the Aluminum, Magnesium and Electrode Industry are convinced that MHD technology has a bright future. However, this will necessitate the development of new MHD technology for different types of casting facilities, with their specific features taken into account.

  4. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase II

    SciTech Connect

    Nick Cannell; Adrian S. Sabau

    2005-09-30

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The first part of the project involved preparation of reports on the state of the art at that time for all the areas under consideration (die-wax, wax-shell, and shell-alloy). The primary R&D focus during Phase I was on the wax material since the least was known about it. The main R&D accomplishments during this phase were determination of procedures for obtaining the thermal conductivity and viscoelastic properties of an unfilled wax and validating those procedures. Phase II focused on die-wax and shell-alloy systems. A wax material model was developed based on results obtained during the previous R&D phase, and a die-wax model was successfully incorporated into and used in commercial computer programs. Current computer simulation programs have complementary features. A viscoelastic module was available in ABAQUS but unavailable in ProCAST, while the mold-filling module was available in ProCAST but unavailable in ABAQUS. Thus, the numerical simulation results were only in good qualitative agreement with experimental results, the predicted shrinkage factors being approximately 2.5 times larger than those measured. Significant progress was made, and results showed that the testing and modeling of wax material had great potential for industrial applications. Additional R&D focus was placed on one shell-alloy system. The fused-silica shell mold and A356 aluminum alloy were considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. It was very important to obtain accurate temperature data from actual castings, and significant effort was made to obtain temperature profiles in

  5. Gating of Permanent Molds for Aluminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  6. Control of solidification boundary in continuous casting by asymmetric cooling and mold offset

    NASA Technical Reports Server (NTRS)

    Siegel, R.

    1985-01-01

    A solution, developed to obtain solidification-interface shapes for complex situations in which both the ingot cooling and mold geometry are asymmetric, is analyzed. The effect of mold offsett and of unequal ingot side temperatures on the interface shapes is illustrated in graphs. The results of the analysis show how the solidification interface in continuous casting can be controlled by asymmetries in both mold geometry and cooling of the ingot sides.

  7. Magnetic Shaping of Molten Metal Columns

    NASA Astrophysics Data System (ADS)

    Shercliff, J. A.

    1981-04-01

    In continuous casting the vertically falling liquid column may be shaped by externally applied, horizontal, high-frequency magnetic fields. The free-boundary problem with allowance for surface tension is solved in a two-dimensional approximation by combined complex-variable and numerical methods in the cases where the far field is either uniform or of quadrupole form, or where the field is produced by four vertical conductors centred on the column. Stirring of the fluid is ignored.

  8. AdaNET research project

    NASA Technical Reports Server (NTRS)

    Digman, R. Michael

    1988-01-01

    The components necessary for the success of the commercialization of an Ada Technology Transition Network are reported in detail. The organizational plan presents the planned structure for services development and technical transition of AdaNET services to potential user communities. The Business Plan is the operational plan for the AdaNET service as a commercial venture. The Technical Plan is the plan from which the AdaNET can be designed including detailed requirements analysis. Also contained is an analysis of user fees and charges, and a proposed user fee schedule.

  9. FRICTION STIR MICROSTRUCTURAL MODIFICATION OF INVESTMENT CAST F357

    SciTech Connect

    Jana, s.; Mishra, Rajiv S.; Chou, H. N.; Herling, Darrell R.

    2007-02-09

    A hypoeutectic Al-Si alloy has been friction stir processed in this study using various run parameter combinations. Tensile test results indicate at least three times improvement in ductility value over as-cast T6 condition because of refinement in Si particle size. Si particle size and shape has been quantified and correlated with mechanical properties. Tool rotation rate seems to have the most significant effect on properties. Higher tool rotation rate resulted in more uniform and homogeneous microstructure though some anomaly is observed at very high tool rotation rate.

  10. Method for casting thin metal objects

    DOEpatents

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  11. Clean Cast Steel Technology, Phase IV

    SciTech Connect

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  12. Properties of electroslag castings. Part 2

    SciTech Connect

    Sikka, V.K.

    1985-08-01

    The quality, response to heat treatment, and mechanical properties of electroslag-cast step blocks from Cameron Iron Works and from Selectrotech, Inc., are described. The mechanical properties include Charpy impact, tensile, and creep. Properties of the electroslag castings were compared to determine the differences between casters, between wrought and electroslag cast properties, and between sand and electroslag castings. Results are presented to show that the electroslag casting process has a potential for producing properties similar to those of wrought material for 2 1/4 Cr-1 Mo and 9 Cr-1 Mo steel and similar to those of sand-cast material for type 316 stainless steel. 5 refs., 46 figs., 4 tabs.

  13. Comparative study between laser sintering and casting for retention of resin composite veneers to cobalt-chromium alloy.

    PubMed

    Muratomi, Ryuta; Kamada, Kohji; Taira, Yohsuke; Higuchi, Shizuo; Watanabe, Ikuya; Sawase, Takashi

    2013-01-01

    The purpose of this study was to evaluate and compare the bond strengths between resin composite veneer and laser-sintered cobalt-chromium (Co-Cr) alloy with and without retention devices (Laser-R and Laser-N respectively). Cast Co-Cr alloy with and without retention devices (Cast-R and Cast-N respectively) were also prepared for fabrication technique comparison. Disk-shaped Co-Cr alloy specimens were air-abraded with alumina and veneered with a veneering system, Estenia C&B (ES) or Ceramage (CE). After 20,000 thermocycles, tensile testing was performed. Data were analyzed by ANOVA and multiple comparison test. When no retention devices were present, no significant differences were observed between Laser-N/ES and Cast-N/ES, or between Laser- N/CE and Cast-N/CE, but ES exhibited significantly higher bond strength than CE. With retention devices, Laser-R/ES, Cast- R/ES and Laser-R/CE showed no significant differences, and their retention strengths were significantly higher than that of Cast- R/CE. Compared to cast Co-Cr alloy, laser-sintered Co-Cr alloy with retention devices provided better retention durability for resin composite-veneered prostheses. PMID:24240892

  14. Commercialization effort in support of electroslag-casting technology

    SciTech Connect

    Sikka, V.K.

    1993-06-01

    This report summarizes the results of an effort to revive interest in the electroslag casting (ESC) of components in the United States. The ESC process is an extension of a well established electroslag-remelting (ESR) process. Both processes use the electrode of a material that is continuously melted and cast in a water-cooled copper mold. For simple shapes, the mold can be movable, allowing the continuous casting of long lengths. In an effort to revive US industries` interest in ESC, the following approaches were taken: (1) US industries with prior experience in ESC or currently operating an ESR unit were contacted, followed up with telephone conversation, and/or sent copies of prior published reports on the topic, and, in some cases, personal visits were made; (2) with two companies, a potential interest in ESC was worked out by initially conducting ESR; and (3) to further strengthen the industrial interest, the newly developed iron-aluminide alloy, FA-129, was chosen as the material of choice for this study. The two industrial companies that worked with ORNL were Special Metals Corporation (New Hartford, New York) and Precision Rolled Products, Inc. (PRP) [Florham Park, New Jersey]. Even with its advantages, a survey of the industry indicated that ESC technology has a very limited chance of advancement in the United States. However, the processing of rounds and slabs by the ESR process is a well established commercial technology and will continue to expand. 16 figs, 3 tabs, 12 refs.

  15. Method of fabricating a prestressed cast iron vessel

    DOEpatents

    Lampe, Robert F.

    1982-01-01

    A method of fabricating a prestressed cast iron vessel wherein double wall cast iron body segments each have an arcuate inner wall and a spaced apart substantially parallel outer wall with a plurality of radially extending webs interconnecting the inner wall and the outer wall, the bottom surface and the two exposed radial side surfaces of each body segment are machined and eight body segments are formed into a ring. The top surfaces and outer surfaces of the outer walls are machined and keyways are provided across the juncture of adjacent end walls of the body segments. A liner segment complementary in shape to a selected inner wall of one of the body segments is mounted to each of the body segments and again formed into a ring. The liner segments of each ring are welded to form unitary liner rings and thereafter the cast iron body segments are prestressed to complete the ring assembly. Ring assemblies are stacked to form the vessel and adjacent unitary liner rings are welded. A top head covers the top ring assembly to close the vessel and axially extending tendons retain the top and bottom heads in place under pressure.

  16. Improved ceramic slip casting technique. [application to aircraft model fabrication

    NASA Technical Reports Server (NTRS)

    Buck, Gregory M. (Inventor); Vasquez, Peter (Inventor)

    1993-01-01

    A primary concern in modern fluid dynamics research is the experimental verification of computational aerothermodynamic codes. This research requires high precision and detail in the test model employed. Ceramic materials are used for these models because of their low heat conductivity and their survivability at high temperatures. To fabricate such models, slip casting techniques were developed to provide net-form, precision casting capability for high-purity ceramic materials in aqueous solutions. In previous slip casting techniques, block, or flask molds made of plaster-of-paris were used to draw liquid from the slip material. Upon setting, parts were removed from the flask mold and cured in a kiln at high temperatures. Casting detail was usually limited with this technique -- detailed parts were frequently damaged upon separation from the flask mold, as the molded parts are extremely delicate in the uncured state, and the flask mold is inflexible. Ceramic surfaces were also marred by 'parting lines' caused by mold separation. This adversely affected the aerodynamic surface quality of the model as well. (Parting lines are invariably necessary on or near the leading edges of wings, nosetips, and fins for mold separation. These areas are also critical for flow boundary layer control.) Parting agents used in the casting process also affected surface quality. These agents eventually soaked into the mold, the model, or flaked off when releasing the case model. Different materials were tried, such as oils, paraffin, and even an algae. The algae released best, but some of it remained on the model and imparted an uneven texture and discoloration on the model surface when cured. According to the present invention, a wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed by curing to vaporize the wax pattern and leave a shell

  17. Directional Solidification of Nodular Cast Iron

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1987-01-01

    Cerium enhances formation of graphite nodules. Preliminary experiments in directional solidification of cast iron shows quantitative correlation of graphite microstructure with growth rate and thermal gradient, with sufficient spheroidizing element to form spheroidal graphite under proper thermal conditions. Experimental approach enables use of directional solidification to study solidification of spheriodal-graphite cast iron in low gravity. Possible to form new structural materials from nodular cast iron.

  18. A Benchmark Study on Casting Residual Stress

    SciTech Connect

    Johnson, Eric M.; Watkins, Thomas R; Schmidlin, Joshua E; Dutler, S. A.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast

  19. Solidification Microstructure of AISI M2 High Speed Steel Manufactured by the Horizontal Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    Zhou, X. F.; Fang, F.; Jiang, J. Q.

    2011-01-01

    In the present work, AISI M2 high speed steel is produced by the horizontal continuous casting process. The difference of solidification microstructure in ingots by mould casting and continuous casting has been examined by means of scanning electron microscope (SEM), electron back-scatter diffraction (EBSD), transmission electron microscope (TEM) and high resolution electron microscope (HREM). The results show that the as-cast structure consists of iron matrix and networks of M2C eutectic carbides, which are greatly refined in the continuous casting ingot compared to the case of ingot by mould casting. Meanwhile, the morphology of M2C eutectic carbides changes from the plate-like shape into the fibrous one. Micro-twining and stacking faults are observed in the plate-like M2C, whereas they are rarely identified in the fibrous M2C. Based on the characteristic of morphology and microstructure, it is expected that the plate-like M2C is a faceted phase while the fibrous M2C is a non-faceted phase.

  20. Methods of verifying net carbon

    SciTech Connect

    McClung, M.

    1996-10-01

    Problems currently exist with using net carbon as an industrial standard to gauge smelter performance. First, throughout the industry there are a number of different methods used for determining net carbon. Also, until recently there has not been a viable method to cross check or predict change in net carbon. This inherently leads to differences and most likely inaccuracies when comparing performances of different plants using a net carbon number. Ravenswood uses specific methods when calculating the net carbon balance. The R and D Carbon, Ltd. formula developed by Verner Fisher, et al, to predict and cross check net carbon based on baked carbon core analysis has been successfully used. Another method is used, as a cross check, which is based on the raw materials (cokes and pitch) usage as related to the metal produced. The combination of these methods gives a definitive representation of the carbon performance in the reduction cell. This report details the methods Ravenswood Aluminum uses and the information derived from it.

  1. Cast Process Simulation for the Rapid Tooling.

    NASA Astrophysics Data System (ADS)

    Zhang, Renji; Jiang, Rui; Liu, Yuan; Yan, Yongnian

    1997-03-01

    A major use for RP (Rapid Prototyping) now is in the foundry industry. It is so called RT (Rapid Tooling). Models are used as patterns for sand and plaster casting or used as sacrificial models in investment casting in the RT. In order to improve casting quality, a cast process simulation program for the RT has been made. This simulation depends on analysis of size accuracy parameters. The result could be came back into the CAD forming program. After that a new CAD data have been adopted in RT process. Then the RT technology could have sufficient accuracy in fabrication. Work supported by the Natural Science Foundation of China (NSFC).

  2. High-Density-Tape Casting System

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1987-01-01

    Centrifuge packs solids from slurry into uniform, dense layer. New system produces tapes of nearly theoretical packing density. Centrifugal system used to cast thin tapes for capacitors, fuel cells, and filters. Cylindrical rotary casting chamber mounted on high-speed bearings and connected to motor. Liquid for vapor-pressure control and casting slurry introduced from syringes through rotary seal. During drying step, liquid and vapor vented through feed tubes or other openings. Laminated tapes produced by adding more syringes to cast additional layers of different materials.

  3. 26 CFR 1.904(f)-3 - Allocation of net operating losses and net capital losses.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 26 Internal Revenue 9 2011-04-01 2011-04-01 false Allocation of net operating losses and net... States § 1.904(f)-3 Allocation of net operating losses and net capital losses. For rules relating to the allocation of net operating losses and net capital losses, see § 1.904(g)-3T....

  4. 26 CFR 1.172-4 - Net operating loss carrybacks and net operating loss carryovers.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 26 Internal Revenue 3 2011-04-01 2011-04-01 false Net operating loss carrybacks and net operating... and Corporations (continued) § 1.172-4 Net operating loss carrybacks and net operating loss carryovers... net operating loss deduction the taxpayer must first determine the part of any net operating...

  5. 26 CFR 1.904(f)-3 - Allocation of net operating losses and net capital losses.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 26 Internal Revenue 9 2010-04-01 2010-04-01 false Allocation of net operating losses and net....904(f)-3 Allocation of net operating losses and net capital losses. For rules relating to the allocation of net operating losses and net capital losses, see § 1.904(g)-3T....

  6. Release of ToxCastDB and ExpoCastDB databases

    EPA Science Inventory

    EPA has released two databases - the Toxicity Forecaster database (ToxCastDB) and a database of chemical exposure studies (ExpoCastDB) - that scientists and the public can use to access chemical toxicity and exposure data. ToxCastDB users can search and download data from over 50...

  7. Control of Cast Iron Microstructure

    NASA Technical Reports Server (NTRS)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  8. Microdefects in cast multicrystalline silicon

    SciTech Connect

    Wolf, E.; Klinger, D.; Bergmann, S.

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  9. An improved girthometer for studies of gill net selectivity

    USGS Publications Warehouse

    Wydoski, Richard S.; Wolfert, David R.

    1968-01-01

    Gill nets are effective for collecting samples of many fish species. These nets may be highly selective in their catch, depending on the mesh size or sizes used and on the size distribution and body shape of the fish in the population. Early studies related mesh selectivity to length or, in a few instances, to length and weight. Later studies showed that the selectivity of gill nets was related more closely to the girth of the fish than to the length, weight, or a combination of these. The girthometer presented here was designed for rapid and accurate measurement of the fish girth. Both speed and accuracy are important when very large numbers of fish are sampled for mesh-selectivity studies. It is also important that a girthometer be sturdy and rigid enough to provide accurate measurements in spite of rough handling and difficult working conditions.

  10. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the

  11. Clean cast steel technology. Final report

    SciTech Connect

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  12. INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON PIPE BEING EXTRACTED USING PIPE PULLERS. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  13. Energy use in selected metal casting facilities - 2003

    SciTech Connect

    Eppich, Robert E.

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  14. Casting defects in low-pressure die-cast aluminum alloy wheels

    NASA Astrophysics Data System (ADS)

    Zhang, B.; Cockcroft, S. L.; Maijer, D. M.; Zhu, J. D.; Phillion, A. B.

    2005-11-01

    Defects in automotive aluminum alloy casting continue to challenge metallurgists and production engineers as greater emphasis is placed on product quality and production cost. A range of casting-related defects found in low-pressure die-cast aluminum wheels were examined metallographically in samples taken from several industrial wheel-casting facilities. The defects examined include macro- and micro- porosity, entrained oxide films, and exogenous oxide inclusions. Particular emphasis is placed on the impact of these defects with respect to the three main casting-related criteria by which automotive wheel quality are judged: wheel cosmetics, air-tightness, and wheel mechanical performance.

  15. Net zero building energy conservation

    NASA Astrophysics Data System (ADS)

    Kadam, Rohit

    This research deals with energy studies performed as part of a net-zero energy study for buildings. Measured data of actual energy utilization by a building for a continuous period of 33 months was collected and studied. The peak design day on which the building consumes maximum energy was found. The averages of the energy consumption for the peak month were determined. The DOE EnergyPlus software was used to simulate the energy requirements for the building and also obtain peak energy requirements for the peak month. Alternative energy sources such as ground source heat pump, solar photovoltaic (PV) panels and day-lighting modifications were applied to redesign the energy consumption for the building towards meeting net-zero energy requirements. The present energy use by the building, DOE Energy software simulations for the building as well as the net-zero model for the building were studied. The extents of the contributions of the individual energy harvesting measures were studied. For meeting Net Zero Energy requirement, it was found that the total energy load for the building can be distributed between alternative energy methods as 5.4% to daylighting modifications, 58% to geothermal and 36.6% to solar photovoltaic panels for electricity supply and thermal energy. Thus the directions to proceed towards achieving complete net-zero energy status were identified.

  16. Magnetically assisted slip casting of bioinspired heterogeneous composites.

    PubMed

    Le Ferrand, Hortense; Bouville, Florian; Niebel, Tobias P; Studart, André R

    2015-11-01

    Natural composites are often heterogeneous to fulfil functional demands. Manufacturing analogous materials remains difficult, however, owing to the lack of adequate and easily accessible processing tools. Here, we report an additive manufacturing platform able to fabricate complex-shaped parts exhibiting bioinspired heterogeneous microstructures with locally tunable texture, composition and properties, as well as unprecedentedly high volume fractions of inorganic phase (up to 100%). The technology combines an aqueous-based slip-casting process with magnetically directed particle assembly to create programmed microstructural designs using anisotropic stiff platelets in a ceramic, metal or polymer functional matrix. Using quantitative tools to control the casting kinetics and the temporal pattern of the applied magnetic fields, we demonstrate that this approach is robust and can be exploited to design and fabricate heterogeneous composites with thus far inaccessible microstructures. Proof-of-concept examples include bulk composites with periodic patterns of microreinforcement orientation, and tooth-like bilayer parts with intricate shapes exhibiting site-specific composition and texture. PMID:26390326

  17. Magnetically assisted slip casting of bioinspired heterogeneous composites

    NASA Astrophysics Data System (ADS)

    Le Ferrand, Hortense; Bouville, Florian; Niebel, Tobias P.; Studart, André R.

    2015-11-01

    Natural composites are often heterogeneous to fulfil functional demands. Manufacturing analogous materials remains difficult, however, owing to the lack of adequate and easily accessible processing tools. Here, we report an additive manufacturing platform able to fabricate complex-shaped parts exhibiting bioinspired heterogeneous microstructures with locally tunable texture, composition and properties, as well as unprecedentedly high volume fractions of inorganic phase (up to 100%). The technology combines an aqueous-based slip-casting process with magnetically directed particle assembly to create programmed microstructural designs using anisotropic stiff platelets in a ceramic, metal or polymer functional matrix. Using quantitative tools to control the casting kinetics and the temporal pattern of the applied magnetic fields, we demonstrate that this approach is robust and can be exploited to design and fabricate heterogeneous composites with thus far inaccessible microstructures. Proof-of-concept examples include bulk composites with periodic patterns of microreinforcement orientation, and tooth-like bilayer parts with intricate shapes exhibiting site-specific composition and texture.

  18. Equilibrium Shaping

    NASA Astrophysics Data System (ADS)

    Izzo, Dario; Petazzi, Lorenzo

    2006-08-01

    We present a satellite path planning technique able to make identical spacecraft aquire a given configuration. The technique exploits a behaviour-based approach to achieve an autonomous and distributed control over the relative geometry making use of limited sensorial information. A desired velocity is defined for each satellite as a sum of different contributions coming from generic high level behaviours: forcing the final desired configuration the behaviours are further defined by an inverse dynamic calculation dubbed Equilibrium Shaping. We show how considering only three different kind of behaviours it is possible to acquire a number of interesting formations and we set down the theoretical framework to find the entire set. We find that allowing a limited amount of communication the technique may be used also to form complex lattice structures. Several control feedbacks able to track the desired velocities are introduced and discussed. Our results suggest that sliding mode control is particularly appropriate in connection with the developed technique.

  19. Casting fine grained, fully dense, strong inorganic materials

    SciTech Connect

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  20. 21 CFR 880.6185 - Cast cover.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cast cover. 880.6185 Section 880.6185 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL HOSPITAL AND PERSONAL USE DEVICES General Hospital and Personal Use Miscellaneous Devices § 880.6185 Cast cover. (a) Identification. A...

  1. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 29.621 Section 29.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a) General. The factors, tests, and...

  2. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  3. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 25.621 Section 25.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a) General. The factors, tests, and...

  4. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  5. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 23.621 Section 23.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Design and Construction § 23.621 Casting factors. (a) General. The...

  6. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  7. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 27.621 Section 27.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General. The factors, tests, and...

  8. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  9. The CAST (Childhood Asperger Syndrome Test)

    ERIC Educational Resources Information Center

    Williams, Jo; Scott, Fiona; Stott, Carol; Allison, Carrie; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2005-01-01

    The Childhood Asperger Syndrome Test (CAST) is a parental questionnaire to screen for autism spectrum conditions. In this validation study, the CAST was distributed to 1925 children aged 5-11 in mainstream Cambridgeshire schools. A sample of participants received a full diagnostic assessment, conducted blind to screen status. The sensitivity of…

  10. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  11. PRODUCTION OF SLIP CAST CALCIA HOLLOWWARE

    DOEpatents

    Stoddard, S.D.; Nuckolls, D.E.; Cowan, R.E.

    1963-12-31

    A method for producing slip cast calcia hollow ware in which a dense calcia grain is suspended in isobutyl acetate or a mixture of tertiary amyl alcohol and o-xylene is presented. A minor amount of triethanolamine and oleic acid is added to the suspension vehicle as viscosity adjusting agents and the suspension is cast in a plaster mold, dried, and fired. (AEC)

  12. Slip casting and nitridation of silicon powder

    NASA Astrophysics Data System (ADS)

    Seiko, Y.

    1985-03-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  13. Slip casting and nitridation of silicon powder

    NASA Technical Reports Server (NTRS)

    Seiko, Y.

    1985-01-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  14. Processing of IN-718 Lattice Block Castings

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.

    2002-01-01

    Recently a low cost casting method known as lattice block casting has been developed by JAM Corporation, Wilmington, Massachusetts for engineering materials such as aluminum and stainless steels that has shown to provide very high stiffness and strength with only a fraction of density of the alloy. NASA Glenn Research Center has initiated research to investigate lattice block castings of high temperature Ni-base superalloys such as the model system Inconel-718 (IN-718) for lightweight nozzle applications. Although difficulties were encountered throughout the manufacturing process , a successful investment casting procedure was eventually developed. Wax formulation and pattern assembly, shell mold processing, and counter gravity casting techniques were developed. Ten IN-718 lattice block castings (each measuring 15-cm wide by 30-cm long by 1.2-cm thick) have been successfully produced by Hitchiner Gas Turbine Division, Milford, New Hampshire, using their patented counter gravity casting techniques. Details of the processing and resulting microstructures are discussed in this paper. Post casting processing and evaluation of system specific mechanical properties of these specimens are in progress.

  15. New decade of shaped beryllium blanks

    NASA Astrophysics Data System (ADS)

    Hashiguchi, Don H.; Heberling, Jody; Campbell, Jeffrey; Morales, Amanda; Sayer, Aaron

    2015-09-01

    Near-net-shape powder consolidation technology has been developing over the past 30+ years. One relatively recent example is production of hexagonal shaped beryllium mirror blanks made for the James Webb Space Telescope. More cost saving examples, specifically from the past decade, utilizing growing experience and lesson's learned whether from a mirror substrate or structure will be discussed to show the latitude of production technology. Powder consolidation techniques include Hot Isostatic Pressing (HIP) for either round or shaped blanks and Vacuum Hot Pressing (VHP) consolidation for round blanks. The range of sizes will be presented to further illustrate the latitude of current production capability.

  16. The present status of dental titanium casting

    NASA Astrophysics Data System (ADS)

    Okabe, Toru; Ohkubo, Chikahiro; Watanabe, Ikuya; Okuno, Osamu; Takada, Yukyo

    1998-09-01

    Experimentation in all aspects of titanium casting at universities and industries throughout the world for the last 20 years has made titanium and titanium-alloy casting nearly feasible for fabricating sound cast dental prostheses, including crowns, inlays, and partial and complete dentures. Titanium casting in dentistry has now almost reached the stage where it can seriously be considered as a new method to compete with dental casting using conventional noble and base-metal alloys. More than anything else, the strength of titanium’s appeal lies in its excellent biocompatibility, coupled with its comparatively low price and abundant supply. Research efforts to overcome some problems associated with this method, including studies on the development of new titanium alloys suitable for dental use, will continue at many research sites internationally.

  17. Possible segregation caused by centrifugal titanium casting.

    PubMed

    Watanabe, K; Okawa, S; Kanatani, M; Nakano, S; Miyakawa, O; Kobayashi, M

    1996-12-01

    The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy. PMID:9550020

  18. Final report on Expendable Pattern Casting Technology

    SciTech Connect

    Not Available

    1990-07-01

    The Expendable Pattern Casting (EPC) process is a potential casting process breakthrough which could dramatically improve the competitiveness of the US foundry industry. Cooperatively supported by US Industry and the Department of Energy and managed by the American Foundrymen's Society, a project was started in May 1989 to develop and optimize expendable pattern casting technology. Four major tasks were conducted in the first phase of the project. Those tasks involved: (1) reviewing published literature to determine the major problems in the EPC process, (2) evaluating factors influencing sand flow and compaction, (3) evaluating and comparing factors influencing sand flow and compaction, (3) evaluating and comparing casting precision obtained in the EPC process with that obtained in other processes, and (4) identifying critical parameters that control dimensional precision and defect formation in EP castings. 26 refs., 27 figs., 11 tabs.

  19. The role of water in slip casting

    NASA Technical Reports Server (NTRS)

    Mccauley, R. A.; Phelps, G. W.

    1984-01-01

    Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

  20. BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO SEPARATIONS SCREENS. - Southern Ductile Casting Company, Shaking, Degating & Sand Systems, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  1. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  2. 27 CFR 4.37 - Net contents.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2011-04-01 2011-04-01 false Net contents. 4.37 Section... contents. (a) Statement of net contents. The net contents of wine for which a standard of fill is... net content of wine for which no standard of fill is prescribed in § 4.72 shall be stated in...

  3. 27 CFR 4.37 - Net contents.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2012-04-01 2012-04-01 false Net contents. 4.37 Section... contents. (a) Statement of net contents. The net contents of wine for which a standard of fill is... net content of wine for which no standard of fill is prescribed in § 4.72 shall be stated in...

  4. 27 CFR 5.38 - Net contents.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2014-04-01 2014-04-01 false Net contents. 5.38 Section... Spirits § 5.38 Net contents. (a) Bottles conforming to metric standards of fill. The net contents of....47a. (b) Bottles not conforming to the metric standards of fill. The net contents for...

  5. 27 CFR 4.37 - Net contents.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2013-04-01 2013-04-01 false Net contents. 4.37 Section... contents. (a) Statement of net contents. The net contents of wine for which a standard of fill is... net content of wine for which no standard of fill is prescribed in § 4.72 shall be stated in...

  6. 27 CFR 5.38 - Net contents.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2013-04-01 2013-04-01 false Net contents. 5.38 Section... Spirits § 5.38 Net contents. (a) Bottles conforming to metric standards of fill. The net contents of....47a. (b) Bottles not conforming to the metric standards of fill. The net contents for...

  7. 27 CFR 5.38 - Net contents.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2012-04-01 2012-04-01 false Net contents. 5.38 Section... Spirits § 5.38 Net contents. (a) Bottles conforming to metric standards of fill. The net contents of....47a. (b) Bottles not conforming to the metric standards of fill. The net contents for...

  8. 27 CFR 4.37 - Net contents.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 27 Alcohol, Tobacco Products and Firearms 1 2014-04-01 2014-04-01 false Net contents. 4.37 Section... contents. (a) Statement of net contents. The net contents of wine for which a standard of fill is... net content of wine for which no standard of fill is prescribed in § 4.72 shall be stated in...

  9. 27 CFR 4.37 - Net contents.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... THE TREASURY LIQUORS LABELING AND ADVERTISING OF WINE Labeling Requirements for Wine § 4.37 Net contents. (a) Statement of net contents. The net contents of wine for which a standard of fill is... net content of wine for which no standard of fill is prescribed in § 4.73 shall be stated in...

  10. 7 CFR 51.489 - Well netted.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 2 2011-01-01 2011-01-01 false Well netted. 51.489 Section 51.489 Agriculture... Standards for Grades of Cantaloups 1 Definitions § 51.489 Well netted. Well netted means that to an extent characteristic of the variety the cantaloup is well covered with fully developed, well raised netting,...

  11. 7 CFR 51.489 - Well netted.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 2 2010-01-01 2010-01-01 false Well netted. 51.489 Section 51.489 Agriculture... Standards for Grades of Cantaloups 1 Definitions § 51.489 Well netted. Well netted means that to an extent characteristic of the variety the cantaloup is well covered with fully developed, well raised netting,...

  12. Casting a Wider Net: Data Driven Discovery of Proxies for Target Diagnoses

    PubMed Central

    Ramljak, Dusan; Davey, Adam; Uversky, Alexey; Roychoudhury, Shoumik; Obradovic, Zoran

    2015-01-01

    Background: The Hospital Readmissions Reduction Program (HRRP) introduced in October 2012 as part of the Affordable Care Act (ACA), ties hospital reimbursement rates to adjusted 30-day readmissions and mortality performance for a small set of target diagnoses. There is growing concern and emerging evidence that use of a small set of target diagnoses to establish reimbursement rates can lead to unstable results that are susceptible to manipulation (gaming) by hospitals. Methods: We propose a novel approach to identifying co-occurring diagnoses and procedures that can themselves serve as a proxy indicator of the target diagnosis. The proposed approach constructs a Markov Blanket that allows a high level of performance, in terms of predictive accuracy and scalability, along with interpretability of obtained results. In order to scale to a large number of co-occuring diagnoses (features) and hospital discharge records (samples), our approach begins with Google’s PageRank algorithm and exploits the stability of obtained results to rank the contribution of each diagnosis/procedure in terms of presence in a Markov Blanket for outcome prediction. Results: Presence of target diagnoses acute myocardial infarction (AMI), congestive heart failure (CHF), pneumonia (PN), and Sepsis in hospital discharge records for Medicare and Medicaid patients in California and New York state hospitals (2009–2011), were predicted using models trained on a subset of California state hospitals (2003–2008). Using repeated holdout evaluation, we used ~30,000,000 hospital discharge records and analyzed the stability of the proposed approach. Model performance was measured using the Area Under the ROC Curve (AUC) metric, and importance and contribution of single features to the final result. The results varied from AUC=0.68 (with SE<1e-4) for PN on cross validation datasets to AUC=0.94, with (SE<1e-7) for Sepsis on California hospitals (2009 – 2011), while the stability of features was consistently better with more training data for each target diagnosis. Prediction accuracy for considered target diagnoses approaches or exceeds accuracy estimates for discharge record data. Conclusions: This paper presents a novel approach to identifying a small subset of relevant diagnoses and procedures that approximate the Markov Blanket for target diagnoses. Accuracy and interpretability of results demonstrate the potential of our approach. PMID:26958243

  13. Casting a wider net for countermeasure R&D funding decisions.

    PubMed

    Klotz, Lynn

    2007-12-01

    Among potential bioweapons attacks, endemic infectious diseases (that is, those naturally occurring diseases that afflict us every year), and a potential influenza pandemic, how should we apportion funding and resources for basic research and countermeasure development? To address this question, I argue for a "combined risk assessment" that considers bioweapons attacks with natural pandemics and endemic infectious disease. At present, risk assessments for bioweapons attacks are carried out separately from the assessments long carried out for endemic infectious diseases to make public health and medical care decisions. One result of this separation is that funding decisions may be unduly influenced by an overblown fear of a big bioweapons attack and by political whim. The result of the simplified combined risk assessment presented here argues for more funding and resources for endemic infectious disease and for placing biodefense against anthrax and other bioweapons in a place lower in the risk hierarchy. Since the assessment here considers only fatalities to make the point that our priorities are skewed, the conclusions are only a "first word" on the subject, far from the last. Furthermore, the impact of other issues on priorities, such as national and international policy, is not considered. It is a call for a debate on the public stage of the policy and other rationale and the quantitative risk assessment arguments that now place bioweapons attacks at the top of our risk ranking. PMID:18081491

  14. Cast the Net a Little Wider: Australian Aid in the South Pacific

    ERIC Educational Resources Information Center

    Cassity, Elizabeth

    2008-01-01

    This article examines the development of Australia's bilateral aid program to higher education in the South Pacific, specifically at the University of the South Pacific (USP). The premise is primarily historical, focusing on the important decades of USP's expansion and Australian aid policy development in the 1960s, 1970s, and 1980s. This article…

  15. "Cast Your Net Widely": Three Steps to Expanding and Refining Your Problem before Action Learning Application

    ERIC Educational Resources Information Center

    Reese, Simon R.

    2015-01-01

    This paper reflects upon a three-step process to expand the problem definition in the early stages of an action learning project. The process created a community-powered problem-solving approach within the action learning context. The simple three steps expanded upon in the paper create independence, dependence, and inter-dependence to aid the…

  16. Casting the Conceptual Net: Cognitive Possibilities for Embracing the Social and Emotional Richness of Art Education

    ERIC Educational Resources Information Center

    Blatt-Gross, Carolina

    2010-01-01

    Although the argument for art as cognition has gained significant momentum since the cognitive revolution, recent scientific investigations of cognition have revealed the import of social and emotional thinking for meaningful, contextualized learning, thereby highlighting the inherent social and emotional properties of artmaking as inevitably…

  17. Casting a global safety net--a framework for food safety in the age of globalization.

    PubMed

    Chyau, James

    2009-01-01

    In mid-March 2007, Ontario-based Menu Foods Inc. started recalling its "cuts and gravy" style pet food, after receiving information that pets that had eaten the product had fallen ill. Within a week, the company was inundated with complaints and expressions of concern from about 200,000 of its customers. The Food and Drug Administration (FDA) determined in late March 2007 that the most likely culprit in the illness, and in some cases death of the pet animals, was contaminated wheat gluten, a vegetable protein imported from China. One of the FDA identified contaminants was an industrial chemical called melamine. Reports of widespread adulteration of animal feed with melamine in China raised concern of similar contamination in the human food supply. In response, on April 27, 2007, FDA announced the detention of all vegetable proteins imported from China, whether for animal or for human consumption. But, FDA's action came too late. On May 1, 2007, officials from FDA and the U.S. Department of Agriculture (USDA) indicated that between 2.5 to 3 million people in the United States had consumed chickens that had been fed with contaminated vegetable proteins imported from China. The 2007 pet food recall incident provided an ominous early warning that, unless the international community can come up with a better food safety mechanism, more such food contamination disasters could happen in the future. PMID:19999287

  18. Parallel volume ray-casting for unstructured-grid data on distributed-memory architectures

    NASA Technical Reports Server (NTRS)

    Ma, Kwan-Liu

    1995-01-01

    As computing technology continues to advance, computational modeling of scientific and engineering problems produces data of increasing complexity: large in size and unstructured in shape. Volume visualization of such data is a challenging problem. This paper proposes a distributed parallel solution that makes ray-casting volume rendering of unstructured-grid data practical. Both the data and the rendering process are distributed among processors. At each processor, ray-casting of local data is performed independent of the other processors. The global image composing processes, which require inter-processor communication, are overlapped with the local ray-casting processes to achieve maximum parallel efficiency. This algorithm differs from previous ones in four ways: it is completely distributed, less view-dependent, reasonably scalable, and flexible. Without using dynamic load balancing, test results on the Intel Paragon using from two to 128 processors show, on average, about 60% parallel efficiency.

  19. Flow measurements in a highly curved atherosclerotic coronary artery cast of man.

    PubMed

    Back, L H; Liem, T K; Kwack, E Y; Crawford, D W

    1992-05-01

    Flow visualization and wall pressure measurements were made in a polyurethane cast of a cadaver coronary artery with a significant "s" shaped reverse curvature. A sucrose solution was used to simulate the kinematic viscosity of blood, with flow rates in the physiologic range. Flow visualization demonstrated significant secondary flow patterns in the wall vicinity, which increased with increasing Reynolds number. Random dye dispersion was observed at a Reynolds number of about 400, but not at 200. Dye filament patterns in the transition between the first and second curved region were predominantly influenced by the second curved region at lower Reynolds numbers, and by the first curved region at higher Re. Local wall pressure measurements demonstrated a significant centrifugal effect with large radial pressure differences across the casting. Flow resistances for the casting were considerably greater than reference Poiseuille flow values, and increased further with pulsatile flow. PMID:1602767

  20. New bulk glassy alloys in Cu-Zr-Ag ternary system prepared by casting and milling

    NASA Astrophysics Data System (ADS)

    Janovszky, D.; Tomolya, K.; Sveda, M.; Solyom, J.; Roosz, A.

    2009-01-01

    The thermal stability, crystallization behaviour and glass forming ability of Cu-Zr-Ag system have been investigated on the basis of a ternary phase diagram. We altered the concentration of the alloys from the Cu58Zr42 to the concentration of the deep eutectic point of the Cu-Zr-Ag ternary system and we calculated the glass forming ability parameters. This paper summerises the results of the procedure during which Cu-Zr-Ag amorphous alloys with different Ag content (0-25%) were prepared by casting and ball-milling. Wedge-shaped samples were prepared from the ingots by centrifugal casting into copper mold. The supercooled liquid region (ΔTx) exceeded 75K. Following the characterization of the cast alloys, master alloys of identical composition were milled in a Fritsch Pulverisette 2 ball-mill. The powders, milled for various periods of time were analysed by XRD in order to define the amorphous fraction.

  1. Interfacial reaction in cast WC particulate reinforced titanium metal matrix composites coating produced by laser processing

    NASA Astrophysics Data System (ADS)

    Liu, Dejian; Hu, Peipei; Min, Guoqing

    2015-06-01

    Laser injection of ceramic particle was conducted to produce particulate reinforced metal matrix composites (MMCs) coating on Ti-6Al-4V alloy. Cast WC particle (WCp) was used as injection reinforcement to avoid excessive release of carbon atoms into the melt pool. The interfaces and boundaries between WC and Ti matrix were investigated by electron microscopy study. Compared with single crystal WCp, cast WCp was an appropriate solution to control the reaction products (TiC) in the matrix and the total amount of reaction products was significantly reduced. Irregular-shape reaction layers were formed around cast WCp. The reaction layers consist of a W2C layer and a mixed layer of W and TiC. Such reaction layers are effective in load transfer under an external load.

  2. Caste-specific RNA editomes in the leaf-cutting ant Acromyrmex echinatior

    PubMed Central

    Li, Qiye; Wang, Zongji; Lian, Jinmin; Schiøtt, Morten; Jin, Lijun; Zhang, Pei; Zhang, Yanyan; Nygaard, Sanne; Peng, Zhiyu; Zhou, Yang; Deng, Yuan; Zhang, Wenwei; Boomsma, Jacobus J.; Zhang, Guojie

    2014-01-01

    Eusocial insects have evolved the capacity to generate adults with distinct morphological, reproductive and behavioural phenotypes from the same genome. Recent studies suggest that RNA editing might enhance the diversity of gene products at the post-transcriptional level, particularly to induce functional changes in the nervous system. Using head samples from the leaf-cutting ant Acromyrmex echinatior, we compare RNA editomes across eusocial castes, identifying ca. 11,000 RNA editing sites in gynes, large workers and small workers. Those editing sites map to 800 genes functionally enriched for neurotransmission, circadian rhythm, temperature response, RNA splicing and carboxylic acid biosynthesis. Most A. echinatior editing sites are species specific, but 8–23% are conserved across ant subfamilies and likely to have been important for the evolution of eusociality in ants. The level of editing varies for the same site between castes, suggesting that RNA editing might be a general mechanism that shapes caste behaviour in ants. PMID:25266559

  3. Bioinspired Design: Magnetic Freeze Casting

    NASA Astrophysics Data System (ADS)

    Porter, Michael Martin

    Nature is the ultimate experimental scientist, having billions of years of evolution to design, test, and adapt a variety of multifunctional systems for a plethora of diverse applications. Next-generation materials that draw inspiration from the structure-property-function relationships of natural biological materials have led to many high-performance structural materials with hybrid, hierarchical architectures that fit form to function. In this dissertation, a novel materials processing method, magnetic freeze casting, is introduced to develop porous scaffolds and hybrid composites with micro-architectures that emulate bone, abalone nacre, and other hard biological materials. This method uses ice as a template to form ceramic-based materials with continuously, interconnected microstructures and magnetic fields to control the alignment of these structures in multiple directions. The resulting materials have anisotropic properties with enhanced mechanical performance that have potential applications as bone implants or lightweight structural composites, among others.

  4. Investigation of the effects of cooling rate on the microstructure of investment cast biomedical grade Co alloys

    NASA Astrophysics Data System (ADS)

    Kaiser, R.; Browne, D. J.; Williamson, K.

    2012-01-01

    The objective of this work is to determine the microstructural characteristics of investment cast cobalt alloy as the cross-sectional area is varied, thus changing the local effective cooling rates and solidification times. The extent of published work on the as-cast properties of cobalt alloys is minimal. The primary aim of this work is therefore to extend knowledge of the behaviour of such alloys as they solidify, which will influence the design of new products as well as the industrial optimisation of the casting process. Wedge-shaped parts were cast from a biomedical grade cobalt alloy employing the method of lost wax investment casting. Analytical techniques such as optical microscopy, image analysis and microhardness testing were used to characterise the as-cast parts. Parameters studied include variations in grain structure, nature of the columnar and equiaxed zones and the spread of porosity (both shrinkage and gas). Changes in microstructure were compared to microhardness values obtained. The solidification profile of the alloy through the prototype cast component was investigated based on measurement of the dendrite arm spacings. A discussion on the physical phenomena controlling the microstructural variations is presented.

  5. Net Bidding District Insurance Coverage.

    ERIC Educational Resources Information Center

    Moyer, David H.; LeVan, Donald D.

    1983-01-01

    Changes in the insurance market combined with reduction in financial support make it an ideal time for educators to look at alternative approaches to purchasing insurance. The advantages and disadvantages of three approaches are analyzed. Net bidding is the most effective. (MD)

  6. The power of neural nets

    NASA Technical Reports Server (NTRS)

    Ryan, J. P.; Shah, B. H.

    1987-01-01

    Implementation of the Hopfield net which is used in the image processing type of applications where only partial information about the image may be available is discussed. The image classification type of algorithm of Hopfield and other learning algorithms, such as the Boltzmann machine and the back-propagation training algorithm, have many vital applications in space.

  7. SophiNet Version 12

    SciTech Connect

    2012-08-09

    SophiNet Version 12 is part of the code contained in the application ‘oglnet’ and comprises the portions that make ‘oglnet’ receive and display Sophia data from the Sophia Daemon ‘sophiad’. Specifically this encompasses the channel, host and alert receiving and the treeview HUD widget.

  8. Neural Network Development Tool (NETS)

    NASA Technical Reports Server (NTRS)

    Baffes, Paul T.

    1990-01-01

    Artificial neural networks formed from hundreds or thousands of simulated neurons, connected in manner similar to that in human brain. Such network models learning behavior. Using NETS involves translating problem to be solved into input/output pairs, designing network configuration, and training network. Written in C.

  9. A safety net with holes.

    PubMed

    Glabman, Maureen

    2003-06-01

    Hospital emergency departments are faced with serious overcrowding caused by a host of interconnected factors. As a result, many EDs are going "on diversion" more often, and what was once health care's safety net is beginning to unravel. What can trustees do? PMID:12825418

  10. MASTER-Net optical transients

    NASA Astrophysics Data System (ADS)

    Gress, O.; Lipunov, V.; Gorbovskoy, E.; Buckley, D.; Rebolo, R.; Ricart, M. Serra; Israelian, G.; Lodieu, N.; Tiurina, N.; Balanutsa, P.; Kornilov, V.; Kuznetsov, A.; Gorbunov, I.; Vlasenko, D.; Vladimirov, V.; Potter, S.; Kotze, M.

    2016-02-01

    MASTER-SAAO auto-detection system( Lipunov et al., "MASTER Global Robotic Net", Advances in Astronomy, 2010, 349171 ) discovered OT source at (RA, Dec) = 17h 35m 09.92s -61d 59m 41.3s on 2016-01-29.06019 UT. The OT unfiltered magnitude is 15.1m (limit 18.3m).

  11. MASTER-Net: optical transients

    NASA Astrophysics Data System (ADS)

    Balanutsa, P.; Vladimirov, V.; Lipunov, V.; Gorbovskoy, E.; Buckley, D.; Tiurina, N.; Kornilov, V.; Gress, O.; Kuznetsov, A.; Shumkov, V.; Gorbunov, I.; Vlasenko, D.; Kuvshinov, D.; Potter, S.; Kotze, M.; Tlatov, A.; Senik, V.; Dormidontov, D.; Parkhomenko, A.

    2016-02-01

    MASTER-SAAO auto-detection system ( Lipunov et al., "MASTER Global Robotic Net", Advances in Astronomy, 2010, 349171 ) discovered OT source at (RA, Dec) = 04h 53m 02.87s -49d 21m 28.4s on 2016-02-22.89387 UT. The OT unfiltered magnitude is (the limit is 18.7m).

  12. Effect of Some Parameters on the Cast Component Properties in Hot Chamber Die Casting

    NASA Astrophysics Data System (ADS)

    Singh, Rupinder; Singh, Harvir

    2016-04-01

    Hot chamber die casting process is designed to achieve high dimensional accuracy for small products by forcing molten metal under high pressure into reusable moulds, called dies. The present research work is aimed at study of some parameters (as a case study of spring adjuster) on cast component properties in hot chamber die casting process. Three controllable factors of the hot chamber die casting process (namely: pressure at second phase, metal pouring temperature and die opening time) were studied at three levels each by Taguchi's parametric approach and single-response optimization was conducted to identify the main factors controlling surface hardness, dimensional accuracy and weight of the casting. Castings were produced using aluminium alloy, at recommended parameters through hot chamber die casting process. Analysis shows that in hot chamber die casting process the percentage contribution of second phase pressure, die opening time, metal pouring temperature for surface hardness is 82.48, 9.24 and 6.78 % respectively. While in the case of weight of cast component the contribution of second phase pressure is 94.03 %, followed by metal pouring temperature and die opening time (4.58 and 0.35 % respectively). Further for dimensional accuracy contribution of die opening time is 76.97 %, metal pouring temperature is 20.05 % and second phase pressure is 1.56 %. Confirmation experiments were conducted at an optimal condition showed that the surface hardness, dimensional accuracy and weight of the castings were improved significantly.

  13. Modeling of closed membrane shapes

    NASA Astrophysics Data System (ADS)

    Penič, S.; Mesarec, L.; Fošnarič, M.; Kralj Iglič, V.; Kralj, S.; Góźdź, W.; Iglič, A.

    2014-12-01

    Closed biological membranes were considered within the spontaneous curvature model. Ground state membrane shapes were compared with Monte Carlo simulations in the thermal equilibrium, where membranes are subject to thermal fluctuations. The results of the two approaches correspond well with each other. The oblate discocyte membrane shapes are obtained in the ground state but can become metastable when thermal fluctuations are taken into account. The nematic ordering in oblate and stomatocyte vesicle membranes was also studied. It was confirmed that the net topological charge on the surfaces with the topology of a sphere was 2. On the oblate vesicle four topological defects, each with charge 1/2, assembled in the region exhibiting the highest Gaussian curvature. On the stomatocyte vesicle with six topological defects, each with charge 1/2, and two topological antidefects, each with charge -1/2, the latter assembled in the region with a negative Gaussian curvature. The position of topological defects is strongly curvature dependent.

  14. Fatigue Properties of Cast Magnesium Wheels

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Luo, Alan A.; Wang, Qigui; Peng, Liming; Zhang, Peng

    2016-05-01

    This paper investigates the fatigue properties and deformation behavior of a newly developed Mg-2.96Nd-0.21Zn-0.39Zr magnesium alloy wheel in both as-cast and T6 conditions. Compared with the as-cast alloy, the T6-treated alloy shows a significant increase in fatigue strength and cyclic stress amplitude. This is believed to be attributed to the change of defect type from porosity to oxides and the increased matrix strength in the T6 (peak-aged) condition. For the as-cast alloy wheel, fatigue failure mainly originated from the cast defects including porosity, oxide film, and inclusion at or near the sample surface. In the T6-treated alloy, however, oxides and inclusions or slip bands initiate the fatigue cracks. Solution treatment appears to reduce or eliminate the shrinkage porosity because of grain growth and dissolution of as-cast eutectic phases in the grain boundaries. The cyclic stress amplitude of the as-cast alloy increases with increasing the number of cycles, while the T6-treated alloy shows cyclic softening after the stress reaches a maximum value. The Coffin-Manson law and Basquin equation can be used to evaluate the life of low cycle fatigue. The developed long crack model and multi-scale fatigue (MSF) models can be used to predict high-cycle fatigue life of the Mg-2.96Nd-0.21Zn-0.39Zr alloys with or without casting defects.

  15. Characterization of Technetium Speciation in Cast Stone

    SciTech Connect

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  16. Fatigue Properties of Cast Magnesium Wheels

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Luo, Alan A.; Wang, Qigui; Peng, Liming; Zhang, Peng

    2016-08-01

    This paper investigates the fatigue properties and deformation behavior of a newly developed Mg-2.96Nd-0.21Zn-0.39Zr magnesium alloy wheel in both as-cast and T6 conditions. Compared with the as-cast alloy, the T6-treated alloy shows a significant increase in fatigue strength and cyclic stress amplitude. This is believed to be attributed to the change of defect type from porosity to oxides and the increased matrix strength in the T6 (peak-aged) condition. For the as-cast alloy wheel, fatigue failure mainly originated from the cast defects including porosity, oxide film, and inclusion at or near the sample surface. In the T6-treated alloy, however, oxides and inclusions or slip bands initiate the fatigue cracks. Solution treatment appears to reduce or eliminate the shrinkage porosity because of grain growth and dissolution of as-cast eutectic phases in the grain boundaries. The cyclic stress amplitude of the as-cast alloy increases with increasing the number of cycles, while the T6-treated alloy shows cyclic softening after the stress reaches a maximum value. The Coffin-Manson law and Basquin equation can be used to evaluate the life of low cycle fatigue. The developed long crack model and multi-scale fatigue (MSF) models can be used to predict high-cycle fatigue life of the Mg-2.96Nd-0.21Zn-0.39Zr alloys with or without casting defects.

  17. NWIS MEASUREMENTS FOR URANIUM METAL ANNULAR CASTINGS

    SciTech Connect

    MATTINGLY, J.K.; VALENTINE, T.E.; MIHALCZO, J.T.

    1998-03-13

    This report describes measurements performed with annular uranium metal castings of different enrichments to investigate the use of {sup 252}Cf-source-driven noise analysis measurements as a means to quantify the amount of special nuclear material (SNM) in the casting. This work in FY 97 was sponsored by the Oak Ridge Y-12 Plant and the DOE Office of Technology Development Programs. Previous measurements and calculational studies have shown that many of the signatures obtained from the source-driven measurement are very sensitive to fissile mass. Measurements were performed to assess the applicability of this method to standard annular uranium metal castings at the Oak Ridge Y-12 plant under verification by the International Atomic Energy Agency (IAEA) using the Nuclear Weapons Identification System (NWIS) processor. Before the measurements with different enrichments, a limited study of source-detector-casting moderator configurations was performed to enhance the correlated information. These configurations consisted of a casting with no reflector and with various thicknesses of polyethylene reflectors up to 10.16 cm in 2.54 cm steps. The polyethylene moderator thickness of 7.62 cm was used for measurements with castings of different enrichments reported here. The sensitivity of the measured parameters to fissile mass was investigated using four castings each with a different enrichment. The high sensitivity of this measurement method to fissile mass and to other material and configurations provides some advantages over existing safeguards methods.

  18. Stochastic neural nets and vision

    NASA Astrophysics Data System (ADS)

    Fall, Thomas C.

    1991-03-01

    A stochastic neural net shares with the normally defined neural nets the concept that information is processed by a system consisting of a set of nodes (neurons) connected by weighted links (axons). The normal neural net takes in inputs on an initial layer of neurons which fire appropriately; a neuron of the next layer fires depending on the sum of weights of the axons leading to it from fired neurons of the first layer. The stochastic neural net differs in that the neurons are more complex and that the vision activity is a dynamic process. The first layer (viewing layer) of neurons fires stochastically based on the average brightness of the area it sees and then has a refractory period. The viewing layer looks at the image for several clock cycles. The effect is like those photo sensitive sunglasses that darken in bright light. The neurons over the bright areas are most likely in a refractory period (and this can't fire) and the neurons over the dark areas are not. Now if we move the sensing layer with respect to the image so that a portion of the neurons formerly over the dark are now over the bright, they will likely all fire on that first cycle. Thus, on that cycle, one would see a flash from that portion significantly stronger than surrounding regions. Movement the other direction would produce a patch that is darker, but this effect is not as noticeable. These effects are collected in a collection layer. This paper will discuss the use of the stochastic neural net for edge detection and segmentation of some simple images.

  19. Superordinate Shape Classification Using Natural Shape Statistics

    ERIC Educational Resources Information Center

    Wilder, John; Feldman, Jacob; Singh, Manish

    2011-01-01

    This paper investigates the classification of shapes into broad natural categories such as "animal" or "leaf". We asked whether such coarse classifications can be achieved by a simple statistical classification of the shape skeleton. We surveyed databases of natural shapes, extracting shape skeletons and tabulating their parameters within each…

  20. Polymer-melt interactions during casting formation in the lost foam process

    SciTech Connect

    Shivkumar, S.; Yao, X.; Makhlouf, M.

    1995-07-01

    The lost foam casting process utilizes injection modeled polymeric foam patterns for the production of metallic components. Foamed polymer patterns of the desired shape are coated with a water-based refractory slurry, dried and embedded in unbonded sand. Molten metal is poured directly on the coated polymer. The polymer undergoes thermal degradation and is gradually replaced by the liquid metal to yield the casting after solidification. Expanded polystyrene (EPS) is the most common pattern material used in commercial practice. The use of EPS patterns with ferrous castings may result in the formation of carbonaceous defects in the casting. Consequently, polymethylmethacrylate (PMMA) and copolymers of EPS and PMMA have been developed for ferrous castings. The thermal degradation of the foamed pattern results in the formation of gaseous degradation products and of a partially depolymerized viscous residue. The fraction of viscous residue increased with temperature and is essentially constant above about 650 C. During the filling of EPS patterns, nearly 60% of the polymer is converted to the viscous residue and 40% is transformed to gaseous products. In the case of PMM, almost 60% of the polymer undergoing degradation at the metal front is transformed to gaseous products. The melt flow velocity during the filling of the mold generally increases with temperature.

  1. Process Modeling of Low-Pressure Die Casting of Aluminum Alloy Automotive Wheels

    NASA Astrophysics Data System (ADS)

    Reilly, C.; Duan, J.; Yao, L.; Maijer, D. M.; Cockcroft, S. L.

    2013-09-01

    Although on initial inspection, the aluminum alloy automotive wheel seems to be a relatively simple component to cast based on its shape, further insight reveals that this is not the case. Automotive wheels are in a select group of cast components that have strict specifications for both mechanical and aesthetic characteristics due to their important structural requirements and their visibility on a vehicle. The modern aluminum alloy automotive wheel continues to experience tightened tolerances relating to defects to improve mechanical performance and/or the physical appearance. Automotive aluminum alloy wheels are assessed against three main criteria: wheel cosmetics, mechanical performance, and air tightness. Failure to achieve the required standards in any one of these categories will lead to the wheel either requiring costly repair or being rejected and remelted. Manufacturers are becoming more reliant on computational process modeling as a design tool for the wheel casting process. This article discusses and details examples of the use of computational process modeling as a predictive tool to optimize the casting process from the standpoint of defect minimization with the emphasis on those defects that lead to failure of aluminum automotive wheels, namely, macroporosity, microporosity, and oxide films. The current state of applied computational process modeling and its limitations with regard to wheel casting are discussed.

  2. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  3. Comparison of Some Neural Network and Multivariate Regression for Predicting Mechanical Properties of Investment Casting

    NASA Astrophysics Data System (ADS)

    Sata, Amit; Ravi, B.

    2014-08-01

    Investment casting enables producing complex shapes with good accuracy and surface finish. A key goal for investment castings used in automobile, aerospace, chemical, biomedical and other critical applications is to be free of internal defects and to possess mechanical properties within the desired range. At present, casting quality is ascertained by destructive testing at the end of production cycle, leading to the possibility of scrapping the entire batch. In this work, the mechanical properties of investment castings have been predicted based on process parameters and chemical composition, by employing artificial neural network (ANN) and multivariate regression (MVR). The data of related process parameters (wax making, shell making, dewaxing, melting etc.), chemical composition of the alloy, and the resulting mechanical properties (ultimate tensile strength, yield strength, and percentage elongation) for 800 heats were collected in an industrial investment casting foundry. Three different ANN models: back propagation, momentum and adaptive, and Levenberg-Marquardt, with varying number of neurons in the hidden layer (from 20 to 45 in steps of 5) were trained using a portion of the data and tested with remaining data. A prediction penalty index (PPI) was developed to compare the relative predictive capability of various neural network and MVR models. It is observed that both ANN and MVR could predict the mechanical properties well, though MVR gave slightly better results. For the ANN model, better results were produced when the number of neurons in the hidden layer was equal or slightly higher than the number of input parameters.

  4. Subcritical Measurements Multiple HEU Metal Castings

    SciTech Connect

    Mihalczo, John T; Archer, Daniel E; Wright, Michael C

    2008-01-01

    Experiments with the standard annular highly enriched uranium (HEU) metal castings at Y-12 were performed in which up to 5 castings ({approx}90kg) were assembled in a tightly packed array with minimal spacing between castings. The fission chain multiplication process was initiated by a time tagged {sup 253}Cf spontaneously fissioning neutron source or time and directionally tagged neutrons from a small portable DT neutron generator and the prompt neutron time behavior measured with plastic scintillation detectors sensitive the fast neutron (>1 MeV) and gamma ray without distinction. These experiments were performed to provide data to benchmark methods for the calculation of the prompt neutron time behavior. Previous measurements with a single casting have been reported. This paper presents the experimental results for multiple castings. The prompt time decay was obtained by time coincidence correlation measurements between the detectors and the time tagged neutron source emission (equivalent to randomly pulsed neutron measurements) and between pairs of plastic scintillation detectors (equivalent to a 2-detector Rossi-alpha measurement). These standard HEU storage castings at the Y-12 plant had 5.000-in-OD, 3.500-in-ID, masses between 17,636 and 17,996 g, impurity content of 992 ppm, density of 18.75 g/cm{sup 3} and average enrichment of 93.16 wt % {sup 235}U. The castings were in tight fitting 025-in.-thick, 8.0-in-high stainless steel (SS-304) cylindrical cans for contamination control which were 8.0 in high. One can had an inside diameter of 3.0 in so that the Cf source could be located on the axes of this casting. Four 1 x 1 x 6 in plastic scintillators with the long dimension perpendicular to axes of the castings and adjacent to the outer surface of the casting cans were used. The detectors were enclosed in 1/4.-in.-thick lead shields on four 1 x 6 surfaces and on the 1 x 1 surface. The small surface of the lead shield was adjacent to the steel table. The

  5. Methods for Casting Subterranean Ant Nests

    PubMed Central

    Tschinkel, Walter R.

    2010-01-01

    The study of subterranean ant nests has been impeded by the difficulty of rendering their structures in visible form. Here, several different casting materials are shown to make perfect casts of the underground nests of ants. Each material (dental plaster, paraffin wax, aluminum, zinc) has advantages and limitations, which are discussed. Some of the materials allow the recovery of the ants entombed in the casts, allowing a census of the ants to be connected with features of their nest architecture. The necessary equipment and procedures are described in the hope that more researchers will study this very important aspect of ant natural history. PMID:20673073

  6. Caught in the Net: Perineuronal Nets and Addiction

    PubMed Central

    Slaker, Megan; Blacktop, Jordan M.; Sorg, Barbara A.

    2016-01-01

    Exposure to drugs of abuse induces plasticity in the brain and creates persistent drug-related memories. These changes in plasticity and persistent drug memories are believed to produce aberrant motivation and reinforcement contributing to addiction. Most studies have explored the effect drugs of abuse have on pre- and postsynaptic cells and astrocytes; however, more recently, attention has shifted to explore the effect these drugs have on the extracellular matrix (ECM). Within the ECM are unique structures arranged in a net-like manner, surrounding a subset of neurons called perineuronal nets (PNNs). This review focuses on drug-induced changes in PNNs, the molecules that regulate PNNs, and the expression of PNNs within brain circuitry mediating motivation, reward, and reinforcement as it pertains to addiction. PMID:26904301

  7. Simulation of Distortion and Residual Stress Development During Heat Treatment of Steel Castings

    SciTech Connect

    Beckermann, Christoph; Carlson, Kent

    2011-07-22

    the Navy-C ring (a classical test shape for heat treatment experiments) for several carbon and low alloy steels in order to generate data necessary to validate the code. The predicted distortions were in reasonable agreement with the experimentally measured values. However, the final distortions in the castings were small, making it difficult to determine how accurate the predictions truly are. It is recommended that further validation of the software be performed with the aid of additional experiments with large production steel castings that experience significant heat treatment distortions. It is apparent from this research that the mechanical properties of the bonded sand used for cores and sand molds are key in producing accurate stress simulation results. Because of this, experiments were performed to determine the temperature-dependent elastic modulus of a resin-bonded sand commonly utilized in the steel casting industry. The elastic modulus was seen to vary significantly with heating and cooling rates. Also, the retained room temperature elastic modulus after heating was seen to degrade significantly when the sand was heated above 125°C. The elastic modulus curves developed in this work can readily be utilized in casting simulation software. Additional experiments with higher heating rates are recommended to determine the behavior of the elastic modulus in the sand close to the mold-metal interface. The commercial heat treatment residual stress and distortion code, once fully validated, is expected to result in an estimated energy savings of 2.15 trillion BTU's/year. Along with these energy savings, reduction of scrap and improvement in casting yield will result in a reduction of the environmental emissions associated with the melting and pouring of the metal which will be saved as a result of this technology.

  8. Bigger Helpers in the Ant Cataglyphis bombycina: Increased Worker Polymorphism or Novel Soldier Caste?

    PubMed Central

    Molet, Mathieu; Maicher, Vincent; Peeters, Christian

    2014-01-01

    Introduction The mechanisms by which development favors or constrains the evolution of new phenotypes are incompletely understood. Polyphenic species may benefit from developmental plasticity not only regarding ecological advantages, but also potential for evolutionary diversification. For instance, the repeated evolution of novel castes in ants may have been facilitated by the existence of alternative queen and worker castes and their respective developmental programs. Material and Methods Cataglyphis bombycina is exceptional in its genus because winged queens and size-polymorphic workers occur together with bigger individuals having saber-shaped mandibles. We measured seven body parts in more than 150 individuals to perform a morphometric analysis and assess the developmental origin of this novel phenotype. Results Adults with saber-shaped mandibles differ from both workers and queens regarding the size of most body parts. Their relative growth rates are identical to workers for some pairs of body parts, and identical to queens for other pairs of body parts; critical sizes differ in all cases. Conclusions Big individuals are a third caste, i.e. soldiers, not major workers. Novel traits such as elongated mandibles are combined with a mix of queen and worker growth rates. We also reveal the existence of a dimorphism in the queen caste (microgynes and macrogynes). We discuss how novel phenotypes can evolve more readily in the context of an existing polyphenism. Both morphological traits and growth rules from existing queen and worker castes can be recombined, hence mosaic phenotypes are more likely to be viable. In C. bombycina, such a mosaic phenotype appears to function both for defense (saber-shaped mandibles) and fat storage (big abdomen). Recycling of developmental programs may have contributed to the morphological diversity and ecological success of ants. PMID:24404196

  9. The cast aluminum denture base. Part II: Technique.

    PubMed

    Halperin, A R; Halperin, G C

    1980-07-01

    A technique to wax-up and cast an aluminum base and a method to incorporate the base into the final denture base has been discussed. This technique does not use induction casting, rather it uses two casting ovens and a centrifugal casting machine. PMID:6991680

  10. Basic Casting from A to Z. Student's Instruction Booklet.

    ERIC Educational Resources Information Center

    Zebco, Tulsa, OK.

    A profusely illustrated student instruction booklet contains step-by-step directions and diagrams for learning four basic casting techniques. Separate sections cover basic spin-casting, spinning, bait-casting, and fly-casting. Each section details recommended equipment (reel, rod, line, plug, tackle, lures, leaders, flies), describes specific…

  11. GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING WHEELABORATOR THAT IMPALE SHOT AT TUMBLING CASTINGS TO REMOVE EXCESS SURFACE METALS AND SAND; ANNEALING OVENS TO HEAT CERTAIN CASTINGS TO ACHIEVE A DESIRED CHARACTERISTIC; AND GRINDING WHEELS USED TO REMOVE GATES. - Southern Ductile Casting Company, Grinding & Shipping, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  12. Cross-Validation of the Computerized Adaptive Screening Test (CAST).

    ERIC Educational Resources Information Center

    Pliske, Rebecca M.; And Others

    The Computerized Adaptive Screening Test (CAST) was developed to provide an estimate at recruiting stations of prospects' Armed Forces Qualification Test (AFQT) scores. The CAST was designed to replace the paper-and-pencil Enlistment Screening Test (EST). The initial validation study of CAST indicated that CAST predicts AFQT at least as accurately…

  13. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  14. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  15. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  16. Net alkalinity and net acidity 1: Theoretical considerations

    USGS Publications Warehouse

    Kirby, C.S.; Cravotta, C.A., III

    2005-01-01

    Net acidity and net alkalinity are widely used, poorly defined, and commonly misunderstood parameters for the characterization of mine drainage. The authors explain theoretical expressions of 3 types of alkalinity (caustic, phenolphthalein, and total) and acidity (mineral, CO2, and total). Except for rarely-invoked negative alkalinity, theoretically defined total alkalinity is closely analogous to measured alkalinity and presents few practical interpretation problems. Theoretically defined "CO 2-acidity" is closely related to most standard titration methods with an endpoint pH of 8.3 used for determining acidity in mine drainage, but it is unfortunately named because CO2 is intentionally driven off during titration of mine-drainage samples. Using the proton condition/mass- action approach and employing graphs to illustrate speciation with changes in pH, the authors explore the concept of principal components and how to assign acidity contributions to aqueous species commonly present in mine drainage. Acidity is defined in mine drainage based on aqueous speciation at the sample pH and on the capacity of these species to undergo hydrolysis to pH 8.3. Application of this definition shows that the computed acidity in mg L -1 as CaCO3 (based on pH and analytical concentrations of dissolved FeII, FeIII, Mn, and Al in mg L -1):aciditycalculated=50{1000(10-pH)+[2(FeII)+3(FeIII)]/56+2(Mn)/ 55+3(Al)/27}underestimates contributions from HSO4- and H+, but overestimates the acidity due to Fe3+ and Al3+. However, these errors tend to approximately cancel each other. It is demonstrated that "net alkalinity" is a valid mathematical construction based on theoretical definitions of alkalinity and acidity. Further, it is shown that, for most mine-drainage solutions, a useful net alkalinity value can be derived from: (1) alkalinity and acidity values based on aqueous speciation, (2) measured alkalinity minus calculated acidity, or (3) taking the negative of the value obtained in a

  17. Petri net controllers for distributed robotic systems

    NASA Technical Reports Server (NTRS)

    Lefebvre, D. R.; Saridis, George N.

    1992-01-01

    Petri nets are a well established modelling technique for analyzing parallel systems. When coupled with an event-driven operating system, Petri nets can provide an effective means for integrating and controlling the functions of distributed robotic applications. Recent work has shown that Petri net graphs can also serve as remarkably intuitive operator interfaces. In this paper, the advantages of using Petri nets as high-level controllers to coordinate robotic functions are outlined, the considerations for designing Petri net controllers are discussed, and simple Petri net structures for implementing an interface for operator supervision are presented. A detailed example is presented which illustrates these concepts for a sensor-based assembly application.

  18. Capturing birds with mist nets: A review

    USGS Publications Warehouse

    Keyes, B.E.; Grue, C.E.

    1982-01-01

    Herein we have tried to provide a comprehensive review of mist-netting techniques suitable for both novice and experienced netters. General mist-netting procedures and modifications developed by netters for particular bird species and habitats are included. Factors which influence capture success, including site selection, net specifications and placement, weather, and time of day, are discussed. Guidelines are presented for the care of netted birds and the use of mist-net data in the study of bird communities. The advantages of the use of mist nets over other methods of capturing birds are also discussed.

  19. Solidification Conditions and Microstructure in Continuously Cast Aluminum

    NASA Astrophysics Data System (ADS)

    Buxmann, K.; Gold, E.

    1982-04-01

    The well-known relationship between cell size or dendrite spacing and local solidification time gives the possibility of calculating the thermal parameters of solidification from the microstructure of the as-cast product. As a basis for such calculations, the dendrite spacing of different aluminum castings (DC cast ingots of different diameters, cast in conventional and electromagnetic molds; cast strip from roll casters, belt casters, and block casters; and Properzi cast rod) has been measured through their cross sections. Based on these measurements, a qualitative discussion of the thermal conditions during the solidification of these products is given, and the influence of a variation in the casting conditions discussed.

  20. Net alkalinity and net acidity 2: Practical considerations

    USGS Publications Warehouse

    Kirby, C.S.; Cravotta, C.A., III

    2005-01-01

    The pH, alkalinity, and acidity of mine drainage and associated waters can be misinterpreted because of the chemical instability of samples and possible misunderstandings of standard analytical method results. Synthetic and field samples of mine drainage having various initial pH values and concentrations of dissolved metals and alkalinity were titrated by several methods, and the results were compared to alkalinity and acidity calculated based on dissolved solutes. The pH, alkalinity, and acidity were compared between fresh, unoxidized and aged, oxidized samples. Data for Pennsylvania coal mine drainage indicates that the pH of fresh samples was predominantly acidic (pH 2.5-4) or near neutral (pH 6-7); ??? 25% of the samples had pH values between 5 and 6. Following oxidation, no samples had pH values between 5 and 6. The Standard Method Alkalinity titration is constrained to yield values >0. Most calculated and measured alkalinities for samples with positive alkalinities were in close agreement. However, for low-pH samples, the calculated alkalinity can be negative due to negative contributions by dissolved metals that may oxidize and hydrolyze. The Standard Method hot peroxide treatment titration for acidity determination (Hot Acidity) accurately indicates the potential for pH to decrease to acidic values after complete degassing of CO2 and oxidation of Fe and Mn, and it indicates either the excess alkalinity or that required for neutralization of the sample. The Hot Acidity directly measures net acidity (= -net alkalinity). Samples that had near-neutral pH after oxidation had negative Hot Acidity; samples that had pH < 6.3 after oxidation had positive Hot Acidity. Samples with similar pH values before oxidation had dissimilar Hot Acidities due to variations in their alkalinities and dissolved Fe, Mn, and Al concentrations. Hot Acidity was approximately equal to net acidity calculated based on initial pH and dissolved concentrations of Fe, Mn, and Al minus the