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Sample records for ni-mo coatings produced

  1. Electrodeposition and characterization of Ni-Mo-ZrO2 composite coatings

    NASA Astrophysics Data System (ADS)

    Laszczyńska, A.; Winiarski, J.; Szczygieł, B.; Szczygieł, I.

    2016-04-01

    Ni-Mo-ZrO2 composite coatings were produced by electrodeposition technique from citrate electrolytes containing dispersed ZrO2 nanopowder. The influence of deposition parameters i.e. concentration of molybdate and ZrO2 nanoparticles in the electrolyte, bath pH and deposition current density on the composition and surface morphology of the coating has been investigated. The structure, microhardness and corrosion properties of Ni-Mo-ZrO2 composites with different molybdenum and ZrO2 content have been also examined. It was found that ZrO2 content in the deposit is increased by rising the nanoparticles concentration in the plating solution up to 20 g dm-3. An increase in molybdate concentration in the electrolyte affects negatively the amount of codeposited ZrO2 nanoparticles. The correlation between the deposition current efficiency and ZrO2 content in the composite coating has been also observed. A decrease in deposition current efficiency leads to deposition of Ni-Mo-ZrO2 composite with low nanoparticles content. This may be explained by formation of higher amounts of gas bubbles on the cathode surface, which prevent the adsorption of ZrO2 nanoparticles on the growing deposit. The XRD analysis revealed that all the studied Ni-Mo-ZrO2 coatings were composed of a single, nanocrystalline phase with FCC structure. It was found that the incorporation of ZrO2 nanoparticles into Ni-Mo alloy matrix affects positively the microhardness and also slightly improves the corrosion properties of Ni-Mo alloy coating.

  2. A Study on Wear Resistance of HVOF-Sprayed Ni-MoS2 Self-Lubricating Composite Coatings

    NASA Astrophysics Data System (ADS)

    Liu, Y. L.; Jeng, M. C.; Hwang, J. R.; Chang, C. H.

    2015-02-01

    Composite coating techniques are becoming increasingly popular owing to their peculiar performances. In this study, the wear resistance of thermally sprayed Ni-MoS2 composite coatings on an AISI 1020 steel substrate was investigated. Ni-MoS2 composite powder (size: 60-90 μm) containing 25 wt.% of dispersed MoS2 was prepared by electroless plating. Ni-MoS2 composite coatings were then prepared by HVOF thermal spraying. The coatings were characterized by structural, surface morphological, and compositional analyses by means of microhardness tests, SEM/EDS, XRD, and ICP-AES. For the evaluation of their anti-wear properties, the composites were subjected to ball-on-disk dry wear tests based on the ASTM G99 standard at room temperature. Experimental results showed that some of the MoS2 content dispersed in the Ni-based composite coating burnt away during the high-temperature spraying process, thereby reducing the MoS2 concentration in the coating. In the wear test, the weight loss in the Ni-MoS2 composite coating was minimal under a low load (<15 N) but increased rapidly with increasing load (>30 N). The average wear rate of the coatings was found to be ~1/40 times that of a Ni coating, showing that the wear resistance of the composite coatings was significantly improved by MoS2 addition.

  3. Microstructural Characterization and Tribological Behavior of HVOF Sprayed NiMoAl Coating from 20 to 800 °C

    NASA Astrophysics Data System (ADS)

    Chen, Jie; Zhou, Huidi; Zhao, Xiaoqin; Chen, Jianmin; An, Yulong; Yan, Fengyuan

    2015-02-01

    NiMoAl coating was deposited by high velocity oxy-fuel spraying from gas-atomized powders and its tribological properties from 20 to 800 °C under unlubricated conditions were evaluated. Scanning electron microscopy, x-ray diffraction, and Raman spectroscopy were used to characterize the coating and corresponding wear tracks to determine the lubrication mechanisms. The friction coefficient of NiMoAl coating that decreased gradually with the increase of temperature exhibited the highest value of 0.8 at 20 °C and the lowest value of 0.29 at 800 °C. Meanwhile, NiMoAl coating also possessed an excellent anti-wear property and the wear rate of the coating maintained at a relatively low value at all test temperatures. Characterizations of worn surfaces revealed that the coating suffered abrasive wear at the low temperature. When the temperature elevated to 600 and 800 °C, molybdenum oxide and nickel molybdate that were formed through tribo-chemistry reactions acted as lubricants at the high temperature. In addition, NiMoAl coating experienced no obvious oxidation or phase transition on the unrubbed surface during the friction test at 800 °C, indicating that the coating performed both thermal stability and lubrication function at the high temperature.

  4. Phase Evolution and Properties of Al2CrFeNiMo x High-Entropy Alloys Coatings by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Wu, Wei; Jiang, Li; Jiang, Hui; Pan, Xuemin; Cao, Zhiqiang; Deng, Dewei; Wang, Tongmin; Li, Tingju

    2015-10-01

    A series of Al2CrFeNiMo x ( x = 0 to 2.0 at.%) high-entropy alloys coatings was synthesized on stainless steel by laser cladding. The effect of Mo content on the microstructures and mechanical properties of Al2CrFeNiMo x coatings was studied. The results show that the laser clad layer consists of the cladding zone, bonding zone, and heat-affected zone. The Al2CrFeNiMo x coatings are composed of two simple body-center cubic phases and the cladding zone is mainly composed of equiaxed grains. When the content of Mo reaches 2 at.%, a eutectic structure is found in the interdendritic regions. The surface microhardness of the Al2CrFeNiMo2 coating is 678 HV, which is about three times higher than that of the substrate (243 HV). Compared with stainless steel, the wear resistance of the coatings has been improved greatly. The wear mass loss of the Al2CrFeNiMo alloy is 9.8 mg, which is much less than that of the substrate (18.9 mg) and its wear scar width is the lowest among the Al2CrFeNiMo x coatings, indicating that the wear resistance of the Al2CrFeNiMo is the best.

  5. Impact of Nanometer Graphite Addition on the Anti-deliquescence and Tribological Properties of Ni/MoS2 Lubricating Coating

    NASA Astrophysics Data System (ADS)

    Zhang, S.; Li, G. L.; Wang, H. D.; Xu, B. S.; Ma, G. Z.

    In order to improve the long-standing problem of MoS2 coating that lubrication performance drop dramatic after storage in humid air, using nano-composite electro brush plating technology and Ni/MoS2-C combination coating with thinness of 100 μm was succeed deposited on GCr15 substrate. Microstructure, surface morphology and elements of this composite coating were analyzed using SEM, XPS and TEM while phase structure was tested by XRD. The tribological properties of this composite coating were tested by MSTS-1; Test the preceding tribological properties of Ni/MoS2-C composite coatings to the pure Ni/MoS2 after different period storage at room temperature and 100% relative humidity atmosphere of 12 h, 24 h, and 48 h as well as the element of the chemical changes. Research shows that there is a small amount of MoS2 in pure MoS2 coatings behind a 12 hours storage in humid air became MoO3 and the tribological performance decreased significantly followed, in the same conditions composite coating with nanometer graphite addition get a preferably tribological properties while the hardness of this coating was improved by the nanometer graphite addition and combination plating showed a well duration tribological properties as a result.

  6. Electrochemical Deposition and Characterization of Ni-Mo Alloys as Cathode for Alkaline Water Electrolysis

    NASA Astrophysics Data System (ADS)

    Manazoğlu, Mert; Hapçı, Gökçe; Orhan, Gökhan

    2016-01-01

    In this study, Ni-Mo alloy coatings were electrochemically deposited on a copper plate in citrate solutions. The effects of Ni/Mo mole ratio in the electrolyte and pH value on hydrogen evolution reaction (HER) as well as the electrochemical stability were investigated in the alkaline solution for electrodeposited NiMo. The electrocatalytic activity of the fabricated NiMo alloys for HER in alkaline solutions was investigated by the polarization measurements and electrochemical impedance spectroscopy techniques. The morphology and chemical composition of the electrodeposited Ni-Mo were investigated using SEM and EDS analyses. It was found that NiMo electrode with the highest molybdenum content (ca. 38 wt.%) and high surface area show high electrocatalytic activity in the HER. This was produced from a bath with a pH of 9.5, Ni/Mo ratio of 1/10 and 0.5 M sodium citrate concentration. The stability of this coating was tested by polarization measurements after different anodic and cathodic treatment in 1 M NaOH solution. The open circuit potential ( E ocp) of the electrode as a function of immersion time was also measured.

  7. Microstructure and mechanical properties of nanocrystalline Ni-Mo protective coatings

    NASA Astrophysics Data System (ADS)

    Bigos, A.; Beltowska-Lehman, E.; Indyka, P.

    2012-03-01

    Nickel-molybdenum alloys are of interest due to their functional properties, such as high hardness, corrosion resistance, as well as low wear and friction coefficients. Thus, they provide an excellent alternative to hard chromium coatings obtained from toxic electrolytes. Characterized coatings were electrodeposited on the steel substrates, from an aqueous citrate complex solution, containing nickel and molybdenum salts, in a system with a rotating disk electrode (RDE). The effect of cathodic current density on microstructure, chemical and phase composition, and crystallite size of the coatings was determined by the scanning and transmission electron microscopy, energy-dispersive X-ray spectrometry, and X-ray diffraction. The influence of microstructure as well as chemical composition on functional properties of coatings were also determined.

  8. Surface morphology and electrochemical characterization of electrodeposited Ni-Mo nanocomposites as cathodes for hydrogen evolution

    NASA Astrophysics Data System (ADS)

    Elhachmi Guettaf, Temam; Hachemi Ben, Temam; Said, Benramache

    2015-10-01

    In this work, we study the influences of current density on surface morphology and electrochemical characterization of electrodeposited Ni-Mo. The Ni-Mo composite coatings are deposited on pretreated copper substrates by electrolytic deposition. The Ni-Mo solution is taken from nickel sulfate fluid and ammonium heptamolybdate with 10 g/l. The Ni-Mo composite coatings are deposited at a temperature of 303 K with an applied current density of jdep = 10 A/dm2-30 A/dm2. We find that the corrosion resistance is improved by incorporating Mo particles into Ni matrix in 0.6-M NaCl solution. From the potentiodynamic polarization curve of electrodeposited Ni-Mo it is confirmed that the corrosion resistance decreases with increasing applied current density. The x-ray diffraction (XRD) analyses of Ni-Mo coatings indicate three phases of MoNi4, Mo1.24Ni0.76, and Ni3Mo phases crystallites of nickel and molybdenum. The scanning electronic microscopy (SEM) tests indicate that Ni-Mo coatings present cracks and pores.

  9. Ni-Mo-Co ternary alloy as a replacement for hard chrome

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Anandan, C.; Grips, V. K. William

    2013-11-01

    Hard chrome is the most extensively used electroplated coating in the aerospace and automotive industries due to its attractive properties such as high hardness and excellent wear resistance. However, due to the health risks associated with the use of hexavalent chromium baths during electroplating, there is a need to identify an alternative to this coating. In this study a nickel-molybdenum alloy with cobalt as the alloying element has been developed. The coating was characterized for its micro hardness, wear resistance, coefficient of friction and corrosion resistance. The coating was also subjected to heat treatment at temperatures in the range of 200°-600 °C. It was observed that the micro hardness of Ni-Mo-Co (730 KHN) alloy coating under optimized conditions is apparently quiet similar to that of the most probable substitute Co-P (745 VHN) and hard chrome (800 VHN) coatings. The tribological properties like the wear rate and coefficient of friction of the 400 °C heat treated Ni-Mo-Co coating were noticed to be better compared to hard chrome coating. The electrochemical impedance and polarization studies showed that the corrosion resistance of heat treated Ni-Mo-Co alloy was better than as-deposited Ni-Mo-Co and Ni-Mo coating.

  10. Pulsed electrodeposition of Ni-Mo alloys

    SciTech Connect

    Nee, C.C.; Kim, W.; Weil, R.

    1988-05-01

    The effect of pulsing the current on the composition, internal stress, and mechanical properties of Ni-Mo electrodeposits was investigated. The molybdenum content increased with increasing peak current density and to a lesser degree with decreasing duty cycle. A reduction in the internal stresses was explained in terms of the relaxation of those due to crystallite or fine grain coalescence during the off-time and an expansion of the surface layer when hydrogen diffused into it at the start of each on-time. The mechanical properties were improved by high-frequency pulse plating. Deposits consisting of alternate layers of different composition annealed at 300 C exhibited further improvement of their mechanical properties.

  11. Pulsed electrodeposition of Ni-Mo alloys

    SciTech Connect

    Nee, C.C.; Kim, W.; Weil, R.

    1988-05-01

    The effect of pulsing the current on the composition, the internal stress, and mechanical properties of Ni-Mo electrodeposits was investigated. The molybdenum, content increased with increasing peak current density and to a lesser degree with decreasing duty cycle. A reduction in the internal stresses was explained in terms of the relaxation of those due to crystallite or fine grain coalescence during the off-time and an expansion of the surface layer when hydrogen diffused into it at the start of each on-time. The mechanical properties were improved by high frequency pulse plating. Deposits consisting of alternate layers of different composition annealed at 300/sup 0/C exhibited further improvement of their mechanical properties.

  12. Support effects on hydrotreating activity of NiMo catalysts

    SciTech Connect

    Dominguez-Crespo, M.A. Arce-Estrada, E.M.; Torres-Huerta, A.M.

    2007-10-15

    The effect of the gamma alumina particle size on the catalytic activity of NiMoS{sub x} catalysts prepared by precipitation method of aluminum acetate at pH = 10 was studied. The structural characterization of the supports was measured by using XRD, pyridine FTIR-TPD and nitrogen physisorption. NiMo catalysts were characterized during the preparation steps (annealing and sulfidation) using transmission electron microscopy (TEM). Hydrogen TPR studies of the NiMo catalysts were also carried out in order to correlate their hydrogenating properties and their catalytic functionality. Catalytic tests were carried out in a pilot plant at 613, 633 and 653 K temperatures. The results showed that the rate constants of hydrodesulfurization (HDS), hydrodenitrogenation (HDN) and hydrodearomatizing (HDA) at 613-653 K decreased in the following order: A > B > C corresponding to the increase of NiMoS particle size associated to these catalysts.

  13. Development of Ni-Mo/Al2O3 catalyst for reverse water gas shift (RWGS) reaction.

    PubMed

    Kharaji, Abolfazl Gharibi; Shariati, Ahmad; Ostadi, Mohammad

    2014-09-01

    In the present study, Mo/Al2O3 catalyst was prepared using impregnation method. Then it was promoted with Ni ions to produce Ni-Mo/Al2O3 catalyst. The structures of the catalysts were studied using X-ray diffraction (XRD), Energy dispersive X-ray (EDAX), Brunauer-Emmett-Teller (BET), X-ray photoelectron spectroscopy (XPS), CO chemisorption, temperature programmed reduction of hydrogen (H2-TPR) and scanning electron microscope (SEM) techniques. Catalytic performances of the two catalysts were investigated in a fixed-bed reactor for RWGS reaction. The results indicated that addition of nickel promoter to Mo/Al2O3 catalyst enhances its activity. It is reasonable for the electron deficient state of the Ni species and existence of NiMoO4 phase to possess high activity in RWGS reaction. Stability test of Ni-Mo/Al2O3 catalyst was carried out in a fixed bed reactor and a high CO2 conversion for 60 h time on stream was demonstrated. This study introduces a new catalyst, Ni-Mo/Al2O3, with high activity and stability for RWGS reaction. PMID:25924339

  14. Effect of surface oxidation of the support on the thiophene hydrodesulfurization activity of Mo, Ni, and NiMo catalysts supported on activated carbon

    SciTech Connect

    Calafat, A. |; Lopez-Agudo, A.; Palacios, J.M.

    1996-08-01

    The present investigation attempts to provide a better understanding of the influence of the nature of the carbon support on the HDS activity of Mo, Ni, and NiMo catalysts. For this purpose a high purity activated carbon was subjected to oxidative treatments with HNO{sub 3} to modify its surface properties. NiMo catalysts supported on the resulting activated carbons were prepared and characterized by TPR, XRD, and SEM-EDX, and their activity for HDS of thiophene at 30 bars and 375{degrees}C was evaluated. The results obtained showed that oxidation of the carbon surface does not affect the HDS activity and other characteristics of the supported Mo phase. In contrast, the HDS activity of the Ni catalysts is enhanced by acid treatments of the carbon support. In this case, introduction of oxygen-containing functional groups (O{sub (s)}) leads to a strong interaction of O{sub (s)}-Ni during impregnation, which becomes essential to achieving and preserving high nickel dispersion. This effect on NiMo/C catalysts. The synergistic effect of the bimetallic catalysts is observed only when oxygen functional groups are present on the carbon surface, which are necessary for a good HDS activity, mainly because they enhance Ni-Mo interactions that produce the highly active Ni-Mo-S phase. A NiMoO{sub 4}-like phase formed during impregnation seems to be the precursor for the active sulfide phase over the present NiMo/C catalysts. 34 refs., 6 figs., 5 tabs.

  15. Comparative study of the performance of alumina-supported Ni-Mo, Ni-W and Ni-Mo-W catalysts in hydrotreating vacuum residue

    SciTech Connect

    Absi-Halabi, M.; Stanislaus, A.; Al-Dolama, K.

    1996-12-31

    The performance of a NiMoW/Al{sub 2}O{sub 3} catalyst for promoting various reactions during residual oil hydroprocessing is reported. Catalyst performance and properties are compared to that of conventional NiMo and NiW catalysts. Performance evaluation tests were conducted in a high pressure fixed bed reactor system using Kuwait vacuum residue as feed. Hydrodesulfurization, hydrodenitrogenation, hydrodemetalization, hydroconversion to distillates, asphaltene removal and CCR reduction reactions were monitored. The NiMoW catalyst was more active for various conversions than the NiMo and NiW catalysts. The addition of W to NiMo/Al{sub 2}O{sub 3} enhanced the hydrogenation function of the catalyst. 11 refs., 3 figs., 2 tabs.

  16. Obtaining Carbon Nanomaterials on a Ni-Mo-Bentonite Catalyst

    NASA Astrophysics Data System (ADS)

    Sataeva, G. E.; Daurenbek, N. M.; Myrzakhmet, M. K.

    2014-05-01

    Investigations into obtaining granulated sorbents based on bentonite clays of the Kyngrack fi eld have been carried out. A pilot-production technology for obtaining carbon composite materials (sorbents and catalysts) has been proposed. The process of formation of catalytic carbon in composites based on Ni-Mo bentonite has been studied on a semicommercial continuous laboratory reactor. It has been established that tubular-fibrous nanosize particles are predominantly formed in the pyrolysis of methane with a Ni-Mo-bentonite catalyst. The efficiency of activation of these sorbents is influenced by the concentration of the clay in them and by their temperature, and also by the consumption of an acid and the time of contact between the solvent and the acid. The structure of the formed nanotubes and nanofibers has been determined with a scanning electron microscope. Optimum parameters and kinetic regularities of the process of obtaining nanotubes and nanofibers at the intermolecular level through their pyrolysis from methane have been obtained.

  17. Strain hardening mechanisms in a Ni-Mo-Cr alloy

    SciTech Connect

    Dymek, S. ); Dollar, M. ); Klarstrom, D.L. )

    1991-01-01

    HAYNES 242 alloy has been recently developed for gas turbine components applications. This age-hardenable alloy, consisting essentially of Ni-25%Mo-8%Cr, utilizes a long-range-ordering reaction to form uniformly sized and distributed, extremely small (on the order of 10nm), ordered particles. Excellent strength and ductility at elevated temperatures, low thermal expansion characteristics and good oxidation resistance of Haynes 242 alloy has encouraged a number of studies designed to characterize its properties. What is lacking is an attempt to understand the fundamentals of the deformation and strengthening mechanisms in this alloy. This on-going research has been undertaken to explore deformation mechanisms in unaged and aged Haynes 242 alloy. The emphasis has been put on the effects of initial precipitation structure on the development of deformation structure and how it controls selected mechanical properties. This paper presents selected results and reports a change in the deformation mode from crystallographic glide in an unaged alloy into twinning in the presence of ordered particles. Deformation twinning in Ni-Mo and Ni-Mo-Cr alloys was reported earlier but was not discussed in detail. This research sheds light on possible origins of particle-induced twinning in alloys strengthened by small ordered particles.

  18. Undercooled and rapidly quenched Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Glasgow, T. K.

    1986-01-01

    Hypoeutectic, eutectic, and hypereutectic nickel-molybdenum alloys were rapidly solidified by both bulk undercooling and melt spinning techniques. Alloys were undercooled in both electromagnetic levitation and differential thermal analysis equipment. The rate of recalescence depended upon the degree of initial undercooling and the nature (faceted or nonfaceted) of the primary nucleating phase. Alloy melts were observed to undercool more in the presence of primary Beta (NiMo intermetallic) phase than in gamma (fcc solid solution) phase. Melt spinning resulted in an extension of molybdenum solid solubility in gamma nickel, from 28 to 37.5 at % Mo. Although the microstructures observed by undercooling and melt spinning were similar the microsegregation pattern across the gamma dendries was different. The range of microstructures evolved was analyzed in terms of the nature of the primary phase to nucleate, its subsequent dendritic growth, coarsening and fragmentation, and final solidification of interfenderitic liquid.

  19. Undercooled and rapidly quenched Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Glasgow, T. K.

    1987-01-01

    Hypoeutectic, eutectic, and hypereutectic nickel-molybdenum alloys were rapidly solidified by both bulk undercooling and melt spinning techniques. Alloys were undercooled in both electromagnetic levitation and differential thermal analysis equipment. The rate of recalescence depended upon the degree of initial undercooling and the nature (faceted or nonfaceted) of the primary nucleating phase. Alloy melts were observed to undercool more in the presence of primary Beta (NiMo intermetallic) phase than in gamma (fcc solid solution) phase. Melt spinning resulted in an extension of molybdenum solid solubility in gamma nickel, from 28 to 37.5 at. pct Mo. Although the microstructures observed by undercooling and melt spinning were similar, the microsegregation pattern across the gamma dendries was different. The range of microstructures evolved was analyzed in terms of the nature of the primary phase to nucleate, its subsequent dendritic growth, coarsening and fragmentation, and final solidification of interfenderitic liquid.

  20. Fault structures in rapidly quenched Ni-Mo binary alloys

    NASA Technical Reports Server (NTRS)

    Jayaraman, N.; Tewari, S. N.

    1986-01-01

    Fault structures in two Ni-Mo alloy ribbons (Ni-28 at. pct Mo and Ni-35 at. pct Mo) cast by a free jet chill block melt spinning process were studied. Thin foils for TEM studies were made by electrochemical thinning using an alcohol/butyl cellosolve/perchloric acid mixture in a twin jet electropolishing device. The samples displayed typical grains containing linear faulted regions on the wheelside of the two alloy ribbons. However, an anomalous diffraction behavior was observed upon continuous tilting of the sample: the network of diffraction spots from a single grain appeared to expand or contract and rotate. This anomalous diffraction behavior was explained by assuming extended spike formation at reciprocal lattice points, resulting in a network of continuous rel rods. The validity of the model was confirmed by observations of a cross section of the reciprocal lattice parallel to the rel rods.

  1. Non-enzymatic electrochemical glucose sensor based on NiMoO₄ nanorods.

    PubMed

    Wang, Dandan; Cai, Daoping; Huang, Hui; Liu, Bin; Wang, Lingling; Liu, Yuan; Li, Han; Wang, Yanrong; Li, Qiuhong; Wang, Taihong

    2015-04-10

    A non-enzymatic glucose sensor based on the NiMoO4 nanorods has been fabricated for the first time. The electrocatalytic performance of the NiMoO4 nanorods' modified electrode toward glucose oxidation was evaluated by cyclic voltammetry and amperometry. The NiMoO4 nanorods' modified electrode showed a greatly enhanced electrocatalytic property toward glucose oxidation, as well as an excellent anti-interference and a good stability. Impressively, good accuracy and high precision for detecting glucose concentration in human serum samples were obtained. These excellent sensing properties, combined with good reproducibility and low cost, indicate that NiMoO4 nanorods are a promising candidate for non-enzymatic glucose sensors. PMID:25772142

  2. Cracking vegetable oil from Callophylluminnophyllum L. seeds to bio-gasoline by Ni-Mo/Al2O3 and Ni-Mo/Zeolite as micro-porous catalysts

    NASA Astrophysics Data System (ADS)

    Savitri, Effendi, R.; Tursiloadi, S.

    2016-02-01

    Natural minerals such as zeolite are local natural resources in the various regions in Indonesia. Studies on the application of natural mineral currently carried out by national research institutions, among others, as a filler, bleaching agent, or dehydration agent. However, not many studies that utilize these natural minerals as green catalysts material which has high performance for biomass conversion processes and ready to be applied directly by the bio-fuel industry. The trend movement of green and sustainable chemistry research that designing environmentally friendly chemical processes from renewable raw materials to produce innovative products derived biomass for bio-fuel. Callophylluminnophyllum L. seeds can be used as raw material for bio-energy because of its high oil content. Fatty acid and triglyceride compounds from this oil can be cracked into bio-gasoline, which does not contain oxygen in the hydrocarbon structure. Bio-gasoline commonly is referred to as drop-in biofuel because it can be directly used as a substitute fuel. This paper focused on the preparation and formulation of the catalyst NiMo/H-Zeolite and Ni-Mo/Al2O3 which were used in hydro-cracking process of oil from Callophylluminnophyllum L. seeds to produce bio-gasoline. The catalysts were analyzed using XRD, BET and IR-adsorbed pyridine method. The results of hydro-cracking products mostly were paraffin (C10-C19) straight chain, with 59.5 % peak area based on GC-MS analysis.

  3. Calcium phosphate coatings produced by radiofrequency magnetron sputtering method

    NASA Astrophysics Data System (ADS)

    Bolbasov, E. N.; Zheravin, A. A.; Klimov, I. A.; Kulbakin, D. E.; Perelmuter, V. M.; Tverdokhlebov, S. I.; Cherdyntseva, N. V.; Choinzonov, E. L.

    2016-08-01

    Calcium phosphate coatings on titanium implants surface, produced by radio frequency (RF) magnetron sputtering method with hydroxyapatite solid target were investigated. It was found that produced coatings are calcium deficient compared to stoichiometric hydroxyapatite. The surface of the coatings is highly rough at the nanoscale and highly elastic. In vivo experiments on rats revealed that titanium implants with the calcium phosphate coatings do not cause negative tissue reaction after 6 months incubation period.

  4. Technology for producing carbon field emitters

    SciTech Connect

    Khatapova, R.M.; Demskaya, L.L.; Romanova, V.K.

    1985-12-01

    This paper describes methods for producing field emitters from carbon filaments. Coating of Ni and two-layer coatings of Ni-Mo with a thickness of 10-40 um are applied to the carbon filaments by electrochemical deposition so that they can be spot welded to a metal holder. A technology for attaching carbon filaments with a refractory adhesive composition is also described. Field emitters with point radius of curvature of 0.2-0.4 um are made from three types of carbon filament.

  5. Synthesis and characterization of Ni-Mo bimetallic nitride from the mixture of nitrogen and hydrogen

    SciTech Connect

    Zhang Huimin; Zhao Zhen . E-mail: zhenzhao@cup.edu.cn; Xu Chunming; Duan Aijun; Lin Wenyong; Tian Hanjing; Wachs, Israel E.

    2006-12-14

    A new method for the synthesis of Ni-Mo bimetallic nitrides was reported in the present paper. The bimetallic nitrides were successfully prepared by a temperature-programmed reaction between bimetallic oxide precursors and the mixed gases of N{sub 2} and H{sub 2} instead of NH{sub 3}. By adjusting pH values of the solution in the process of co-precipitation, pure NiMoO{sub 4} or NiMoO{sub 4} with excess MoO{sub 3} was obtained, and then pure Ni{sub 3}Mo{sub 3}N or Ni{sub 3}Mo{sub 3}N with {gamma}-Mo{sub 2}N was synthesized by nitriding the precursors. The structural properties of the precursors and their corresponding nitrides were investigated by means of X-ray diffraction (XRD), ultraviolet laser Raman spectroscopy, thermogravimetric (TG) analysis and chemical analysis of total nitrogen content.

  6. Experimental study and thermodynamic assessment of the Ni-Mo-Ta ternary system

    SciTech Connect

    Cui, Y.; Lu, X.; Jin, Z.

    1999-11-01

    Phase equilibrium data of the Ni-Mo-Ta system at 1,473, 1,373, and 1,173 K were determined by means of diffusion triple and electron probe microanalysis (EPMA) techniques in this article. From the present experimental results and literature data, the Ni-Mo-Ta system was thermodynamically assessed using the CALPHAD method. A set of consistent thermodynamic parameters of each phase was obtained. A number of calculated isothermal sections are presented and compared with experimental data. They are in reasonable agreement. The present calculation was successfully used to analyze the solidification behavior of two alloys. Two subsystems, Ni-Mo and Mo-Ta, were assessed prior to the assessment of the ternary system.

  7. Liquid phase coating to produce controlled-release alginate microspheres.

    PubMed

    Chan, Lai Wah; Liu, Xiaohua; Heng, Paul Wan Sia

    2005-12-01

    This study explored a liquid phase coating technique to produce polymethyl methacrylate (PMMA)-coated alginate microspheres. Alginate microspheres with a mean diameter of 85.6 microm were prepared using an emulsification method. The alginate microspheres, as cores, were then coated with different types of PMMA by a liquid phase coating technique. The release characteristics of these coated microspheres in simulated gastric (SGF) and intestinal (SIF) fluids and the influence of drug load on encapsulation efficiency were studied. The release of paracetamol, as a model hydrophilic drug, from the coated microspheres in SGF and SIF was greatly retarded. Release rates of Eudragit RS100-coated microspheres in SGF and SIF were similar as the rate-controlling polymer coat was insoluble in both media. Drug release from Eudragit S100-coated microspheres was more sustained in SGF than in SIF, due to the greater solubility of the coating polymer in media with pH greater than 7.0. The drug release rate was affected by the core:coat ratio. Drug release from the coated microspheres was best described by the Higuchi's square root model. The liquid phase coating technique developed offers an efficient method of coating small microspheres with markedly reduced drug loss and possible controlled drug release. PMID:16423760

  8. Insulator coating for high temperature alloys method for producing insulator coating for high temperature alloys

    DOEpatents

    Park, Jong Hee

    1998-01-01

    A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface. Lastly, the invention provides an electrically insulative coating comprising an underlying structural substrate coated with an oxide or nitride compound

  9. Insulator coating for high temperature alloys method for producing insulator coating for high temperature alloys

    DOEpatents

    Park, J.H.

    1998-06-23

    A method for fabricating an electrically insulating coating on a surface is disclosed comprising coating the surface with a metal, and reacting the metal coated surface with a nonmetal so as to create a film on the metal-coated surface. Alternatively, the invention provides for a method for producing a noncorrosive, electrically insulating coating on a surface saturated with a nonmetal comprising supplying a molten fluid, dissolving a metal in the molten fluid to create a mixture, and contacting the mixture with the saturated surface. Lastly, the invention provides an electrically insulative coating comprising an underlying structural substrate coated with an oxide or nitride compound. 2 figs.

  10. Method of producing adherent metal oxide coatings on metallic surfaces

    DOEpatents

    Lane, Michael H.; Varrin, Jr., Robert D.

    2001-01-01

    Provided is a process of producing an adherent synthetic corrosion product (sludge) coating on metallic surfaces. The method involves a chemical reaction between a dry solid powder mixture of at least one reactive metal oxide with orthophosphoric acid to produce a coating in which the particles are bound together and the matrix is adherent to the metallic surface.

  11. Method of Producing Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    2000-01-01

    An improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coatings includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer or a diameter of less than 5 micron. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention the first bond coat layer is applied to the substrate. and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of the invention a ceramic insulating layer covers the second bond coat layer.

  12. Method of producing thermally sprayed metallic coating

    DOEpatents

    Byrnes, Larry Edward; Kramer, Martin Stephen; Neiser, Richard A.

    2003-08-26

    The cylinder walls of light metal engine blocks are thermally spray coated with a ferrous-based coating using an HVOF device. A ferrous-based wire is fed to the HVOF device to locate a tip end of the wire in a high temperature zone of the device. Jet flows of oxygen and gaseous fuel are fed to the high temperature zone and are combusted to generate heat to melt the tip end. The oxygen is oversupplied in relation to the gaseous fuel. The excess oxygen reacts with and burns a fraction of the ferrous-based feed wire in an exothermic reaction to generate substantial supplemental heat to the HVOF device. The molten/combusted metal is sprayed by the device onto the walls of the cylinder by the jet flow of gases.

  13. Support chemistry, surface area, and preparation effects on sulfided NiMo catalyst activity

    SciTech Connect

    Gardner, T.J.; McLaughlin, L.I.; Sandoval, R.S.

    1996-06-01

    Hydrous Metal Oxides (HMOs) are chemically synthesized materials which contain a homogeneous distribution of ion exchangeable alkali cations that provide charge compensation to the metal-oxygen framework. In terms of the major types of inorganic ion exchangers defined by Clearfield, these amorphous HMO materials are similar to both hydrous oxides and layered oxide ion exchangers (e.g., alkali metal titanates). For catalyst applications, the HMO material serves as an ion exchangeable support which facilitates the uniform incorporation of catalyst precursor species. Following catalyst precursor incorporation, an activation step is required to convert the catalyst precursor to the desired active phase. Considerable process development activities at Sandia National Laboratories related to HMO materials have resulted in bulk hydrous titanium oxide (HTO)- and silica-doped hydrous titanium oxide (HTO:Si)-supported NiMo catalysts that are more active in model reactions which simulate direct coal liquefaction (e.g., pyrene hydrogenation) than commercial {gamma}-Al{sub 2}O{sub 3}-supported NiMo catalysts. However, a fundamental explanation does not exist for the enhanced activity of these novel catalyst materials; possible reasons include fundamental differences in support chemistry relative to commercial oxides, high surface area, or catalyst preparation effects (ion exchange vs. incipient wetness impregnation techniques). The goals of this paper are to identify the key factors which control sulfided NiMo catalyst activity, including those characteristics of HTO- and HTO:Si-supported NiMo catalysts which uniquely set them apart from conventional oxide supports.

  14. Anodization process produces opaque, reflective coatings on aluminum

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Opaque, reflective coatings are produced on aluminum articles by an anodizing process wherein the anodizing bath contains an aqueous dispersion of finely divided insoluble inorganic compounds. These particles appear as uniformly distributed occlusions in the anodic deposit on the aluminum.

  15. Hierarchical Ni-Mo-S nanosheets on carbon fiber cloth: A flexible electrode for efficient hydrogen generation in neutral electrolyte

    PubMed Central

    Miao, Jianwei; Xiao, Fang-Xing; Yang, Hong Bin; Khoo, Si Yun; Chen, Jiazang; Fan, Zhanxi; Hsu, Ying-Ya; Chen, Hao Ming; Zhang, Hua; Liu, Bin

    2015-01-01

    A unique functional electrode made of hierarchal Ni-Mo-S nanosheets with abundant exposed edges anchored on conductive and flexible carbon fiber cloth, referred to as Ni-Mo-S/C, has been developed through a facile biomolecule-assisted hydrothermal method. The incorporation of Ni atoms in Mo-S plays a crucial role in tuning its intrinsic catalytic property by creating substantial defect sites as well as modifying the morphology of Ni-Mo-S network at atomic scale, resulting in an impressive enhancement in the catalytic activity. The Ni-Mo-S/C electrode exhibits a large cathodic current and a low onset potential for hydrogen evolution reaction in neutral electrolyte (pH ~7), for example, current density of 10 mA/cm2 at a very small overpotential of 200 mV. Furthermore, the Ni-Mo-S/C electrode has excellent electrocatalytic stability over an extended period, much better than those of MoS2/C and Pt plate electrodes. Scanning and transmission electron microscopy, Raman spectroscopy, x-ray diffraction, x-ray photoelectron spectroscopy, and x-ray absorption spectroscopy were used to understand the formation process and electrocatalytic properties of Ni-Mo-S/C. The intuitive comparison test was designed to reveal the superior gas-evolving profile of Ni-Mo-S/C over that of MoS2/C, and a laboratory-scale hydrogen generator was further assembled to demonstrate its potential application in practical appliances. PMID:26601227

  16. Novel alkyd-type coating resins produced using cationic polymerization

    SciTech Connect

    Chisholm, Bret J.; Kalita, Harjyoti; Alam, Samim; Jayasooriyamu, Anurad; Fernando, Shashi; Samanata, Satyabrata; Bahr, James; Selvakumar, Sermadurai; Sibi, Mukund; Vold, Jessica; Ulven, Chad

    2015-05-06

    Novel, partially bio-based poly(vinyl ether) copolymers derived from soybean oil and cyclohexyl vinyl ether (CHVE) were produced by cationic polymerization and investigated for application as alkyd-type surface coatings. Compared to conventional alkyd resins, which are produced by high temperature melt condensation polymerization, the poly(v9nyl ether)s provide several advantages. These advantages include milder, more energy efficient polymer synthesis, elimination of issues associated with gelation during polymer synthesis, production of polymers with well-defined composition and relatively narrow molecular weight distribution, and elimination of film formation and physical property issues associated with entrained monomers, dimers, trimers, etc. The results of the studied showed that the thermal, mechanical, and physical properties of the coatings produced from these novel polymers varied considerably as a function of polymer composition and cure temperature. Overall, the results suggest a good potential for these novel copolymers to be used for coatings cured by autoxidation.

  17. Fabrication of Low Adsorption Energy Ni-Mo Cluster Cocatalyst in Metal-Organic Frameworks for Visible Photocatalytic Hydrogen Evolution.

    PubMed

    Zhen, Wenlong; Gao, Haibo; Tian, Bin; Ma, Jiantai; Lu, Gongxuan

    2016-05-01

    An effective cocatalyst is crucial for enhancing the visible photocatalytic performance of the hydrogen generation reaction. By using density-functional theory (DFT) and frontier molecular orbital (FMO) theory calculation analysis, the hydrogen adsorption free energy (ΔGH) of Ni-Mo alloy (458 kJ·mol(-1)) is found to be lower than that of Ni itself (537 kJ·mol(-1)). Inspired by these results, the novel, highly efficient cocatalyst NiMo@MIL-101 for photocatalysis of the hydrogen evolution reaction (HER) was fabricated using the double solvents method (DSM). In contrast with Ni@MIL-101 and Mo@MIL-101, NiMo@MIL-101 exhibited an excellent photocatalytic performance (740.2 μmol·h(-1) for HER), stability, and high apparent quantum efficiency (75.7%) under 520 nm illumination at pH 7. The NiMo@MIL-101 catalyst also showed a higher transient photocurrent, lower overpotential (-0.51 V), and longer fluorescence lifetime (1.57 ns). The results uncover the dependence of the photocatalytic activity of HER on the ΔGH of Ni-Mo (MoNi4) alloy nanoclusters, i.e., lower ΔGH corresponding to higher HER activity for the first time. The NiMo@MIL-101 catalyst could be a promising candidate to replace precious-metal catalysts of the HER. PMID:27070204

  18. A NiMoS flower-like structure with self-assembled nanosheets as high-performance hydrodesulfurization catalysts

    NASA Astrophysics Data System (ADS)

    Lai, Weikun; Chen, Zhou; Zhu, Jianping; Yang, Lefu; Zheng, Jinbao; Yi, Xiaodong; Fang, Weiping

    2016-02-01

    Uniform 3D NiMoS nanoflowers with self-assembled nanosheets were successfully synthesized via a simple hydrothermal growth method using cheap and nontoxic elemental sulfur as sulfur sources. The structure and morphology of the nanomaterials were characterized by SEM, TEM, XRD, Raman and XPS analyses, revealing that the NiMoS nanoflowers were composed of ultrathin nanosheets with a thickness of approximately 6-12 nm. The HRTEM results indicate that the curve/short MoS2 slabs on the nanosheets possess the characteristics of dislocations, distortions and discontinuity, which suggests a defect-rich structure, resulting in the exposure of additional Ni-Mo-S edge sites. The obtained NiMoS nanoflowers exhibited an excellent activity for thiophene hydrodesulfurization (HDS) and 4,6-dimethyldibenzothiophene deep HDS due to their high density of active sites. The outstanding HDS performance suggests that these NiMoS composites with a unique flower-like nanostructure could be useful as promising catalysts for deep desulfurization of fuel oils.Uniform 3D NiMoS nanoflowers with self-assembled nanosheets were successfully synthesized via a simple hydrothermal growth method using cheap and nontoxic elemental sulfur as sulfur sources. The structure and morphology of the nanomaterials were characterized by SEM, TEM, XRD, Raman and XPS analyses, revealing that the NiMoS nanoflowers were composed of ultrathin nanosheets with a thickness of approximately 6-12 nm. The HRTEM results indicate that the curve/short MoS2 slabs on the nanosheets possess the characteristics of dislocations, distortions and discontinuity, which suggests a defect-rich structure, resulting in the exposure of additional Ni-Mo-S edge sites. The obtained NiMoS nanoflowers exhibited an excellent activity for thiophene hydrodesulfurization (HDS) and 4,6-dimethyldibenzothiophene deep HDS due to their high density of active sites. The outstanding HDS performance suggests that these NiMoS composites with a unique flower

  19. Correlation of the thermodynamic calculation and the experimental observation of Ni-Mo-Cr low alloy steel changing Ni, Mo, and Cr contents

    NASA Astrophysics Data System (ADS)

    Park, Sang-Gyu; Kim, Min-Chul; Lee, Bong-Sang; Wee, Dang-Moon

    2010-12-01

    SA508 Gr.4N Ni-Mo-Cr low alloy steel has improved fracture toughness and strength compared to commercial low alloy steels such as SA508 Gr.3 Mn-Mo-Ni low alloy steel, which has less than 1% Ni. Higher strength and fracture toughness of low alloy steels can be achieved by increasing the Ni and Cr contents. In this study, the effects of the alloying elements of Ni and Cr on the microstructural characteristics and mechanical properties of SA508 Gr.4N Ni-Mo-Cr low alloy steel are evaluated. Changes in the stable phases of SA508 Gr.4N low alloy steel with these alloying elements were evaluated using thermodynamic calculation software. These values were then compared with the observed microstructural results. Additionally, tensile tests and Charpy impact test were carried out to evaluate the mechanical properties. The thermodynamic calculations show that Ni mainly affects the change of the matrix phase of γ and α rather than the carbide phase. Contrary to the Ni effect, Cr and Mo primarily affect the precipitation behavior of the carbide phases of Cr 23C 6, Cr 7C 3 and Mo 2C. In the microscopic observations, the lath martensitic structure becomes finer as the Ni content increases without affecting the carbides. When the Cr content decreases, the Cr carbide becomes unstable and carbide coarsening occurs. Carbide Mo 2C in the form of fine needles were observed in the high-Mo alloy. Greater strength was obtained after additions of Ni and Mo and the transition properties were improved as the Ni and Cr contents increased. These results were correlated with the thermodynamic calculation results.

  20. Apparatus for producing carbon-coated nanoparticles and carbon nanospheres

    DOEpatents

    Perry, W. Lee; Weigle, John C.; Phillips, Jonathan

    2015-10-20

    An apparatus for producing carbon-coated nano- or micron-scale particles comprising a container for entraining particles in an aerosol gas, providing an inlet for carbon-containing gas, providing an inlet for plasma gas, a proximate torch for mixing the aerosol gas, the carbon-containing gas, and the plasma gas, bombarding the mixed gases with microwaves, and providing a collection device for gathering the resulting carbon-coated nano- or micron-scale particles. Also disclosed is a method and apparatus for making hollow carbon nano- or micro-scale spheres.

  1. A practical grinding-assisted dry synthesis of nanocrystalline NiMoO{sub 4} polymorphs for oxidative dehydrogenation of propane

    SciTech Connect

    Chen Miao; Wu Jialing; Liu Yongmei; Cao Yong; Guo Li; He Heyong; Fan Kangnian

    2011-12-15

    A practical two-stage reactive grinding-assisted pathway waste-free and cost-effective for the synthesis of NiMoO{sub 4} has been successfully developed. It was demonstrated that proper design in synthetic strategy for grinding plays a crucial role in determining the ultimate polymorph of NiMoO{sub 4}. Specifically, direct grinding (DG) of MoO{sub 3} and NiO rendered {alpha}-NiMoO{sub 4} after annealing, whereas sequential grinding (SG) of the two independently pre-ground oxides followed by annealing generated {beta}-NiMoO{sub 4} solid solution. Characterizations in terms of Raman and X-ray diffraction suggest the creation of {beta}-NiMoO{sub 4} precursor in the latter alternative is the key aspect for the formation of {beta}-NiMoO{sub 4}. The DG-derived {alpha}-NiMoO{sub 4} tested by oxidative dehydrogenation of propane exhibited superior activity in contrast to its analog synthesized via conventional coprecipitation. It is suggested that the favorable chemical composition facilely obtained via grinding in contrast to that by coprecipitation was essential for achieving a more selective production of propylene. - Graphical Abstract: Grinding-assisted synthesis of NiMoO{sub 4} offers higher and more reproducible activities in contrast to coprecipitation for oxidative dehydrogenation of propane, and both {alpha}- and {beta}-NiMoO{sub 4} can be synthesized. Highlights: Black-Right-Pointing-Pointer NiMoO{sub 4} was prepared through grinding-assisted pathway. Black-Right-Pointing-Pointer Direct/sequential grinding rendered {alpha}-, {beta}-NiMoO{sub 4}, respectively. Black-Right-Pointing-Pointer Grinding-derived {alpha}-NiMoO{sub 4} showed high and reproducible activity for oxidative dehydrogenation of propane.

  2. Method of applying coatings to substrates and the novel coatings produced thereby

    DOEpatents

    Hendricks, C.D.

    1987-09-15

    A method for applying novel coatings to substrates is provided. The ends of a multiplicity of rods of different materials are melted by focused beams of laser light. Individual electric fields are applied to each of the molten rod ends, thereby ejecting charged particles that include droplets, atomic clusters, molecules, and atoms. The charged particles are separately transported, by the accelerations provided by electric potentials produced by an electrode structure, to substrates where they combine and form the coatings. Layered and thickness graded coatings comprised of hitherto unavailable compositions, are provided. 2 figs.

  3. Effect of melt spinning on grain size and texture in Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1988-01-01

    Chill-block melt-spun ribbons of Ni-Mo alloys with Mo contents of 8 to 41.8 wt pct have been examined for microstructure and texture dependence on processing conditions. Linear features observed in grains solidified with a planar liquid-solid interface at the quench side of the ribbons have been identified to be due to the twins on the (111)gamma plane formed during solidification. Grain size variation with the wheel surface speed and the alloy composition has been studied. The crystallographic texture on the quench side and the free surface side of the ribbons has been investigated.

  4. Primary arm spacing in chill block melt spun Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Glasgow, T. K.

    1986-01-01

    Chill block melt spun ribbons of Ni-Mo binary alloys containing 8.0 to 41.8 wt % Mo have been prepared under carefully controlled processing conditions. The growth velocity has been determined as a function of distance from the quench surface from the observed ribbon thickness dependence on the melt puddle residence time. Primary arm spacings measured at the midribbon thickness locations show a dependence on growth velocity and alloy composition which is expected from dendritic growth models for binary alloys directionally solidified in a positive temperature gradient.

  5. A NiMoS flower-like structure with self-assembled nanosheets as high-performance hydrodesulfurization catalysts.

    PubMed

    Lai, Weikun; Chen, Zhou; Zhu, Jianping; Yang, Lefu; Zheng, Jinbao; Yi, Xiaodong; Fang, Weiping

    2016-02-14

    Uniform 3D NiMoS nanoflowers with self-assembled nanosheets were successfully synthesized via a simple hydrothermal growth method using cheap and nontoxic elemental sulfur as sulfur sources. The structure and morphology of the nanomaterials were characterized by SEM, TEM, XRD, Raman and XPS analyses, revealing that the NiMoS nanoflowers were composed of ultrathin nanosheets with a thickness of approximately 6-12 nm. The HRTEM results indicate that the curve/short MoS2 slabs on the nanosheets possess the characteristics of dislocations, distortions and discontinuity, which suggests a defect-rich structure, resulting in the exposure of additional Ni-Mo-S edge sites. The obtained NiMoS nanoflowers exhibited an excellent activity for thiophene hydrodesulfurization (HDS) and 4,6-dimethyldibenzothiophene deep HDS due to their high density of active sites. The outstanding HDS performance suggests that these NiMoS composites with a unique flower-like nanostructure could be useful as promising catalysts for deep desulfurization of fuel oils. PMID:26815736

  6. Novel alkyd-type coating resins produced using cationic polymerization

    DOE PAGESBeta

    Chisholm, Bret J.; Kalita, Harjyoti; Alam, Samim; Jayasooriyamu, Anurad; Fernando, Shashi; Samanata, Satyabrata; Bahr, James; Selvakumar, Sermadurai; Sibi, Mukund; Vold, Jessica; et al

    2015-05-06

    Novel, partially bio-based poly(vinyl ether) copolymers derived from soybean oil and cyclohexyl vinyl ether (CHVE) were produced by cationic polymerization and investigated for application as alkyd-type surface coatings. Compared to conventional alkyd resins, which are produced by high temperature melt condensation polymerization, the poly(v9nyl ether)s provide several advantages. These advantages include milder, more energy efficient polymer synthesis, elimination of issues associated with gelation during polymer synthesis, production of polymers with well-defined composition and relatively narrow molecular weight distribution, and elimination of film formation and physical property issues associated with entrained monomers, dimers, trimers, etc. The results of the studied showedmore » that the thermal, mechanical, and physical properties of the coatings produced from these novel polymers varied considerably as a function of polymer composition and cure temperature. Overall, the results suggest a good potential for these novel copolymers to be used for coatings cured by autoxidation.« less

  7. Hydroxyapatite Coatings Produced by Surface-Induced Mineralizaiton

    SciTech Connect

    Campbell, Allison A.; Deatherage, Brooke L.; Li, Xiaohong S.; Nelson, Bradley J.; Bottoni, Craig R.; Dejong, E. Schuyler

    2002-01-03

    The surface-induced mineralization (SIM) process is based on the observation that, in nature, organisms use biopolymers to produce ceramic composites such as teeth, bones, and shells. The SIM process involves modification of a surface to introduce surface functionalization followed by immersion in aqueous supersaturated calcium phosphate solutions. This room temperature process has advantages over conventional methods of calcium phosphate deposition in that uniform coatings are produced onto complex-shaped and/or microporous samples. Additionally, because it is a room temperature process, biological agents can be incorporated.

  8. Thermal Stability of Intermetallic Phases in Fe-rich Fe-Cr-Ni-Mo Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-09-01

    Understanding the thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys is critical to alloy design and application of Mo-containing austenitic steels. Coupled with thermodynamic modeling, the thermal stability of intermetallic Chi and Laves phases in two Fe-Cr-Ni-Mo alloys was investigated at 1273 K, 1123 K, and 973 K (1000 °C, 850 °C, and 700 °C) for different annealing times. The morphologies, compositions, and crystal structures of the precipitates of the intermetallic phases were carefully examined by scanning electron microscopy, electron probe microanalysis, X-ray diffraction, and transmission electron microscopy. Two key findings resulted from this study. First, the Chi phase is stable at high temperature, and with the decreasing temperature it transforms into the Laves phase that is stable at low temperature. Secondly, Cr, Mo, and Ni are soluble in both the Chi and Laves phases, with the solubility of Mo playing a major role in the relative stability of the intermetallic phases. The thermodynamic models that were developed were then applied to evaluating the effect of Mo on the thermal stability of intermetallic phases in type 316 and NF709 stainless steels.

  9. Exchange bias in zinc ferrite-FeNiMoB based metallic glass composite thin films

    SciTech Connect

    R, Lisha; P, Geetha; B, Aravind P.; Anantharaman, M. R.; T, Hysen; Ojha, S.; Avasthi, D. K.; Ramanujan, R. V.

    2015-06-24

    The Exchange bias phenomenon and methods to manipulate the bias field in a controlled manner are thrust areas in magnetism due to its sophisticated theoretical concepts as well as advanced technological utility in the field of spintronics. The Exchange bias effect is observed as a result of ferromagnetic-antiferromagnetic (FM-AFM) exchange interaction, usually observed as a loop shift on field cooling below the Neel temperature of AFM. In the present study, we have chosen zinc ferrite which is a well known antiferromagnet, and FeNiMoB based metallic glass as the ferromagnet. The films were prepared by RF sputtering technique. The thickness and composition was obtained by RBS. The magnetic studies using SQUID VSM indicate exchange bias effect in the system. The effect of thermal annealing on exchange bias effect was studied. The observed exchange bias in the zinc ferrite-FeNiMoB system is not due to FM-AFM coupling but due to spin glass-ferromagnetic interaction.

  10. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    DOE PAGESBeta

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed intomore » the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.« less

  11. Thermal stability of intermetallic phases in Fe-rich Fe-Cr-Ni-Mo alloys

    SciTech Connect

    Yang, Ying; Tan, Lizhen; Busby, Jeremy T.

    2015-06-12

    Understanding the stability of precipitate phases in the Fe-rich Fe-Cr-Ni-Mo alloys is critical to the alloy design and application of Mo-containing Austenitic steels. Coupled with thermodynamic modeling, stability of the chi and Laves phases in two Fe-Cr-Ni-Mo alloys were investigated at 1000, 850 and 700 °C for different annealing time. The morphologies, compositions and crystal structures of the matrix and precipitate phases were carefully examined by Scanning Electron Microscopy, Electron Probe Microanalysis, X-ray diffraction and Transmission Electron Microscopy. The two key findings resulted from this work. One is that the chi phase is stable at high temperature and transformed into the Laves phase at low temperature. The other is that both the chi and Laves phases have large solubilites of Cr, Mo and Ni, among which the Mo solubility has a major role on the relative stability of the precipitate phases. The developed thermodynamic models were then applied to evaluating the Mo effect on the stability of precipitate phases in AISI 316 and NF709 alloys.

  12. Exchange bias in zinc ferrite-FeNiMoB based metallic glass composite thin films

    NASA Astrophysics Data System (ADS)

    R, Lisha; T, Hysen; P, Geetha; B, Aravind P.; Ojha, S.; Avasthi, D. K.; Ramanujan, R. V.; Anantharaman, M. R.

    2015-06-01

    The Exchange bias phenomenon and methods to manipulate the bias field in a controlled manner are thrust areas in magnetism due to its sophisticated theoretical concepts as well as advanced technological utility in the field of spintronics. The Exchange bias effect is observed as a result of ferromagnetic-antiferromagnetic (FM-AFM) exchange interaction, usually observed as a loop shift on field cooling below the Neel temperature of AFM. In the present study, we have chosen zinc ferrite which is a well known antiferromagnet, and FeNiMoB based metallic glass as the ferromagnet. The films were prepared by RF sputtering technique. The thickness and composition was obtained by RBS. The magnetic studies using SQUID VSM indicate exchange bias effect in the system. The effect of thermal annealing on exchange bias effect was studied. The observed exchange bias in the zinc ferrite-FeNiMoB system is not due to FM-AFM coupling but due to spin glass-ferromagnetic interaction.

  13. Comparative study on graphene growth mechanism using Ni films, Ni/Mo sheets, and Pt substrates

    NASA Astrophysics Data System (ADS)

    Lee, Byeong-Joo; Jeong, Goo-Hwan

    2014-07-01

    We demonstrate a comparative study on graphene growth mechanism using various catalytic metal substrates such as Ni thin films, Ni-deposited Mo (Ni/Mo) sheets, and Pt sheets during chemical vapor deposition (CVD). Depending on the substrates, two kinds of graphene growth mechanisms that involve either precipitation or surface adsorption of carbon have been reported. We synthesized graphene, focusing especially on the initial growth stage during CVD, by varying synthesis parameters such as synthesis time, amount of feedstock, and cooling rate after synthesis. We concluded that precipitation-driven synthesis is dominant in the case of Ni substrates whereas adsorption-driven growth is dominant in the Ni/Mo system. In the case of the Pt substrate, which is generally believed to grow by carbon precipitation, graphene growth by adsorption was found to be dominant. We believe that our results will contribute to a clearer understanding of the graphene synthesis mechanism, and development of manufacturing routes for controllable synthesis of high-quality graphenes.

  14. Evolution of oxide scale on a Ni-Mo-Cr alloy at 900 deg. C

    SciTech Connect

    Ul-Hamid, A. . E-mail: anwar@kfupm.edu.sa; Mohammed, A.I.; Al-Jaroudi, S.S.; Tawancy, H.M.; Abbas, N.M.

    2007-01-15

    The cyclic oxidation behavior of a Ni-Mo-Cr alloy was studied in air at 900 deg. C for exposure periods of up to 1000 h. The morphology, microstructure and composition of the oxide scale was characterized by scanning electron microscopy, energy dispersive X-ray spectroscopy and X-ray diffraction. Oxidation kinetics was determined by weight gain measurements. The results show that steady state oxidation was achieved within 1 h of exposure. During transient oxidation, the alloy grain boundaries intersecting the alloy surface became depleted in Ni and enriched in Mo and Cr. The scale initially formed at the surface was NiO which grew outwardly. However, a protective Cr{sub 2}O{sub 3} layer developed, rapidly retarding the rate of oxidation. Formation of NiMoO{sub 4} was also observed. The presence of Mo in the alloy facilitated the formation of a Cr{sub 2}O{sub 3} layer at an early stage of oxidation. The alloy exhibited considerable oxide spalling during prolonged exposure.

  15. Laser produced coatings and surface modifications for medical implants

    NASA Astrophysics Data System (ADS)

    León, B.

    2010-11-01

    Lasers can be an effective tool for tailoring the surface of medical implants. Laser irradiation can modify the surface wettability, bioactivity and its capacity to absorb proteins. By using appropriate energies and wavelengths, also the topographical features at macro, micro and nano level can be shaped in order to adapt to cells, extracellular matrices and orientation of ligand molecules. Pulsed laser deposition can produce nanometer thick, dense and well adhering CaP coatings with extremely fine control of chemistry and crystallinity. No further thermal annealing is needed. In-vitro and in-vivo experiments with different cells and animals models have demonstrated similar or better osseointegration of laser deposited coatings compared to the commercial available plasma sprayed ones. Ultraviolet lasers can successfully chemically functionalize the surface of implants, and femtosecond laser can drill polymer plates or meshes for tissue engineering applications.

  16. Amorphous boron coatings produced with vacuum arc deposition technology

    NASA Astrophysics Data System (ADS)

    Klepper, C. C.; Hazelton, R. C.; Yadlowsky, E. J.; Carlson, E. P.; Keitz, M. D.; Williams, J. M.; Zuhr, R. A.; Poker, D. B.

    2002-05-01

    In principle, boron (B) as a material has many excellent surface properties, including corrosion resistance, very high hardness, refractory properties, and a strong tendency to bond with most substrates. The potential technological benefits of the material have not been realized, because it is difficult to deposit it as coatings. B is difficult to evaporate, does not sputter well, and cannot be thermally sprayed. In this article, first successful deposition results from a robust system, based on the vacuum (cathodic) arc technology, are reported. Adherent coatings have been produced on 1100 Al, CP-Ti, Ti-6Al-4V, 316 SS, hard chrome plate, and 52 100 steel. Composition and thickness analyses have been performed by Rutherford backscattering spectroscopy. Hardness (H) and modules (E) have been evaluated by nanoindentation. The coatings are very pure and have properties characteristic of B suboxides. A microhardness of up to 27 GPa has been measured on a 400-nm-thick film deposited on 52 100 steel, with a corresponding modulus of 180 GPa. This gives a very high value for the H/E ratio, a figure-of-merit for impact resistance of the film. A number of applications are contemplated, including corrosion/abrasion protection for die-casting dies and improved wear resistance for biomedical implants.

  17. Electrochemical investigations of Cr-Ni-Mo stainless steel used in urology

    NASA Astrophysics Data System (ADS)

    Przondziono, J.; Walke, W.

    2011-05-01

    The influence of chemical passivation process on physical and chemical characteristics of samples made of X2CrNiMo 17-7-2 steel with differentiated hardening, in the solution simulating the environment of human urine was analysed in the study. Wire obtained in cold drawing process is used for the production of stents and appliances in urological treatment. Proper roughness of the surface was obtained through mechanical working - grinding (Ra = 0,40 μn) and electrochemical polishing (Ra = 0,12 μn). Chemical passivation process was carried out in 40% solution of HN03 within 60 minutes in the temperature of 65°C. The tests of corrosion resistance were made on the ground of registered anodic polarisation curves and Stern method. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied.

  18. Microstructure and Properties of FeAlCrNiMo x High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Li, X. C.; Dou, D.; Zheng, Z. Y.; Li, J. C.

    2016-06-01

    FeAlCrNiMo x high-entropy alloys were prepared. The effect of Mo content on the microstructure and the properties of the alloys were investigated. When the Mo content was 0.1, the alloys were composed of single BCC solid solution; when Mo content reaches 0.25, the alloys were composed of BCC solid solution and ordered B2 solid solution. When Mo content is more than 0.75, some σ phases emerged. The volume fraction of the second phase increases with the increasing Mo content, and the crystal grains became coarsening. The yield strength, fracture strength, and hardness increase with the increasing Mo content and reach 2252, 2612 MPa, and 1006 Hv, respectively. The magnetic transformation undergoes from the ferromagnetism to paramagnetism with the increasing Mo content. The saturation intensity and remnant magnetism are decreased with the increasing Mo content.

  19. Catalyseur d'hydrocraquage à base de sulfure de NiMo déposé sur une zéolithe HEMT modifiée

    NASA Astrophysics Data System (ADS)

    Baalala, M.; Becue, T.; Leglise, J.; Manoli, J. M.; van Gestel, J. N. M.; Lamotte, J.; Bensitel, M.; Goupil, J. M.; Cornet, D.

    1999-02-01

    Treating a NH4EMT zeolite with a solution of (NH4)2SiF6 at 80 °C affords a solid containing amorphous SiO2 intimately mixed with the zeolite. This acidic support EMT-Si was loaded with NiMo sulfide in order to prepare a bifunctional catalyst, which was tested for the hydrogenation of benzene and the hydrocracking of n-heptane. This NiMo/EMT-Si catalyst was found more active for hydrogenation than the analogous NiMo/HY. This is ascribed to a higher dispersion of the NiMo sulfide, which is almost equally shared between the internal mesopores in the modified EMT solid, and the fissures, which were created throughout the zeolite grains upon inserting the NiMo sulfide. The catalyst with the EMT-Si support was also found more active than the NiMo/HY for the hydrocracking of heptane, with a slightly higher selectivity into heptane isomers. Le traitement d'une zéolithe NH4EMT par une solution de (NH4)2SiF6 fournit un solide comportant une phase SiO2 amorphe intimement mélangée aux parties intactes de la zéolithe. Sur ce support acide EMT-Si, on a greffé un sulfure de NiMo afin de préparer un catalyseur bifonctionnel qui a été testé dans les réactions d'hydrogénation du benzène et d'hydrocraquage du n-heptane. Ce catalyseur NiMo/EMT-Si s'avère plus actif en hydrogénation que son analogue NiMo/HY, en raison d'une meilleure dispersion du sulfure de NiMo. Sur le solide EMT modifié, le sulfure se répartit à peu près également entre les mésopores internes et les fissures crées dans les grains de zéolithe lors de l'insertion du sulfure de NiMo. Au contraire sur le support Y, une partie du sulfure est externe aux grains de zéolithe et inactive en catalyse. Le catalyseur NiMo/EMT-Si est aussi trouvé plus actif que le NiMo/HY en hydrocraquage du n-heptane, et un peu plus sélectif en isomères.

  20. Microstructure and phase transformations in laser clad CrxSy/Ni coating on H13 steel

    NASA Astrophysics Data System (ADS)

    Lei, Yiwen; Sun, Ronglu; Tang, Ying; Niu, Wei

    2015-03-01

    Laser cladding was carried out onto H13 steel with preplaced NiCrBSi+Ni/MoS2 powders using CO2 laser under the optimized experimental parameters of laser power 2 kW, scanning velocity 6 mm/s and laser beam diameter 3 mm. An X-ray diffractometer and scanning electron microscope with energy dispersive spectroscopy were applied to analyze the microstructure and phase compositions of the coating. Thermodynamic calculation was performed with Thermo-Calc software on the basis of a commercially available Ni-based Alloys' database. The experimental results show that MoS2 decomposed and S reacted with Cr to form nonstoichiometric CrxSy during the laser cladding process. The coating consists of spherical CrxSy particles, primary γ-Ni dendrite, interdendritic eutectic (γ-Ni+NiMo) and precipitated NiMo. The precipitated NiMo was fine and uniformly distributed in primary γ-Ni dendrite. The calculated results and experimental data indicate that the solidification process in the coating during laser cladding process was liquid→liquid+CrxSy→ liquid+CrxSy+γ-Ni→liquid+CrxSy+γ-Ni+ eutectic (γ-Ni+NiMo). A solid state phase transformation (fine and uniformly distributed NiMo precipitated from γ-Ni) occurred after the solidification process. The calculations agree well with the experimental data and it is helpful to understand the phase transformation and microstructure evolution in the coating.

  1. Hydrotreatment of petroleum vaccum residue with NiMo supported on carbon black of hollow nano-particles

    SciTech Connect

    Yamashita, N.; Sakanishi, K.; Mochida, I.

    1996-10-01

    Hydrogenation with NiMo catalyst on the carbon black of hollow sphere was very active to decrease asphaltene(hexane insoluble:HI) from 10% to 1% in the VR under the conditions of 340{degrees}C, 4h, and 10 MPa of H2. Non-protonated-aromatic carbons of remaining HI were converted to protonated carbons with increase of naphthenic carbons observed by {sup 13}C-NMR. Metallic compounds principally contained in HI were also converted to be hexane soluble(HS). It revealed that some of the metal containing compounds trapped in the asphaltene micelle are liberated from the micelle through the catalytic hydrogenation under mild conditions. The present catalyst was found much more active for the hydrogenative conversion of asphaltene and metallic compounds as well as the demetallation than the conventional demetallation catalysts, suggesting that NiMo/KB catalyst is highly dispersed to interact more intimately with asphaltene molecules.

  2. Synthesis, crystal structure, and structural conversion of Ni molybdate hydrate NiMoO 4· nH 2O

    NASA Astrophysics Data System (ADS)

    Eda, Kazuo; Kato, Yasuyuki; Ohshiro, Yu; Sugitani, Takamitu; Whittingham, M. Stanley

    2010-06-01

    The synthesis and crystal structure of NiMoO 4· nH 2O were investigated. The hydrate crystallized in the triclinic system with space group P-1, Z=4 with unit cell parameters of a=6.7791(2) Å, b=6.8900(2) Å, c=9.2486(2) Å, α=76.681(2)°, β=83.960(2)°, γ=74.218(2)°. Its ideal chemical composition was NiMoO 4·3/4H 2O rather than NiMoO 4·1H 2O. Under hydrothermal conditions the hydrate turned directly into α-NiMoO 4 above 483 K, giving nanorods thinner than the crystallites of the mother hydrate. On the other hand, it turned into Anderson type of polyoxomolybdate via a solid-solution process in a molybdate solution at room temperature.

  3. Low temperature physical properties of a Ni-Mo-Cr alloy Haynes® 242™

    NASA Astrophysics Data System (ADS)

    Lu, J.; Han, K.; Choi, E. S.; Jo, Y.; Balicas, L.; Xin, Y.

    2007-06-01

    Haynes 242 is a Ni-Mo-Cr based superalloy. High strength and high fracture toughness at low temperatures make Haynes 242 an attractive choice for cryogenic applications such as the conduit material for the cable-in-conduit conductor of superconducting magnets. In this work, its low temperature physical properties including magnetization, specific heat, electrical resistivity, thermal conductivity, and Seebeck coefficient are measured from 2to300K. Haynes 242 shows Curie paramagnetism with a Curie constant C =0.0289K. The electrical resistivity has a minimum at ˜12K and shows weakly linear T dependence at high temperatures as expected. The specific heat Cp between 10 and 40K can be fitted by Cp=γT+AT3 with γ =9.43×10-5J/gK2 and A =5.91×10-7J/gK4. Below 10K, an upturn in Cp/T with decreasing T is interpreted by the existence of very small ferromagnetic clusters which is supported by our magnetization data. The thermal conductivity is analyzed by separating the electronic and phonon contributions. The relatively strong phonon thermal conduction at temperatures <100K results in effective Lorenz number a few times larger than the ideal Lorenz number. Our results suggest that Haynes 242 is suitable for many cryogenic applications including conduit for large superconducting magnet and low temperature probe.

  4. Hydrotreatment of Athabasca bitumen derived gas oil over Ni-Mo, Ni-W, and Co-Mo catalysts

    SciTech Connect

    Diaz-Real, R.A.; Mann, R.S.; Sambi, I.S. . Dept. of Chemical Engineering)

    1993-07-01

    The hydrotreatment of Athabasca bitumen derived heavy gas oil containing 4.08% S and 0.49% N was carried out in a trickle bed reactor over Ni-W, Ni-Mo, and Co-Mo catalysts supported on zeolite-alumina-silica at 623-698 K, LHSV of 1-4, gas flow rate 890 m[sup 3][sub H2]/m[sup 3][sub oil] (5,000 sef/bbl), and pressure of 6.89 MPa. Analyses for viscosity, density, aniline point, ASTM mid boiling point distillation, C/H ratio, and percentage of N and S in the final product were carried out to characterize the product oil. The amounts of N and S removed indicated the hydrodenitrogenation and hydrodesulfurization activity of the catalysts. Results of zeolite-alumina-silica-supported catalysts are compared to those obtained with commercially available Ni-Mo, Ni-W, and Co-Mo on [gamma]-alumina. Ni-Mo supported on zeolite-alumina-silica was most active and could remove as much as 99 % S and 89% N present in the oil at 698 K. The data for HDN and HDS fitted the pseudo first order model. The kinetic model is described in detail.

  5. Photocatalytic Iron Oxide Coatings Produced by Thermal Spraying Process

    NASA Astrophysics Data System (ADS)

    Navidpour, A. H.; Salehi, M.; Amirnasr, M.; Salimijazi, H. R.; Azarpour Siahkali, M.; Kalantari, Y.; Mohammadnezhad, M.

    2015-12-01

    Recently, hematite coatings with semiconductor properties have received attention for photocatalytic applications. In this study, plasma and flame spraying techniques were used for hematite deposition on 316 stainless steel plates. X-ray diffraction was used for phase composition analysis, and methylene blue was used as an organic pollutant to evaluate the photocatalytic activity of thermally sprayed coatings. The results showed that all these coatings could act under visible-light irradiation but the one deposited by flame spraying at 20 cm stand-off distance showed the highest photocatalytic activity. The results showed that wavelength of the light source and pH of the solution affected the photocatalytic activity significantly. It was also shown that thermally sprayed iron oxide coatings could have a high photo-absorption ability, which could positively affect the photocatalytic activity.

  6. Method of producing a carbon coated ceramic membrane and associated product

    DOEpatents

    Liu, P.K.T.; Gallaher, G.R.; Wu, J.C.S.

    1993-11-16

    A method is described for producing a carbon coated ceramic membrane including passing a selected hydrocarbon vapor through a ceramic membrane and controlling ceramic membrane exposure temperature and ceramic membrane exposure time. The method produces a carbon coated ceramic membrane of reduced pore size and modified surface properties having increased chemical, thermal and hydrothermal stability over an uncoated ceramic membrane. 12 figures.

  7. Method of producing a carbon coated ceramic membrane and associated product

    DOEpatents

    Liu, Paul K. T.; Gallaher, George R.; Wu, Jeffrey C. S.

    1993-01-01

    A method of producing a carbon coated ceramic membrane including passing a selected hydrocarbon vapor through a ceramic membrane and controlling ceramic membrane exposure temperature and ceramic membrane exposure time. The method produces a carbon coated ceramic membrane of reduced pore size and modified surface properties having increased chemical, thermal and hydrothermal stability over an uncoated ceramic membrane.

  8. Wear resistance of composite coatings produced by thermal spraying

    SciTech Connect

    Klinskaya, N.A.

    1995-12-31

    Injection of refractory additions (carbides, borides, oxides etc.) into self-fluxing alloys is a well-known technique for their hardening. Nevertheless the matter of influence of refractory components on the structure and characteristics of composite coatings is not studied well enough. This paper presents the results of investigations of gas thermal coatings (plasma and detonation ones) on the base of stellite with refractory components in the form of borides such as CrB{sub 2}, TiB{sub 2}, (TiCr)B{sub 2}. This study is concerned with the influence of refractory additions (carbides, borides, oxides) on the wear resistance sprayed coatings based on self-fluxing alloys NiCrBSi and CoCrBSi.

  9. Enhanced methanol electro-oxidation over in-situ carbon and graphene supported one dimensional NiMoO4 nanorods

    NASA Astrophysics Data System (ADS)

    Jothi, Palani Raja; Kannan, Shanthi; Velayutham, G.

    2015-03-01

    Non-precious NiMoO4 nanorods with carbon and graphene have been designed for methanol oxidation via one pot hydrothermal method. The physicochemical and electrocatalytic features of these catalysts are characterized. Among the three catalysts, carbon modified NiMoO4 shows an enhanced catalytic activity in terms of current density, onset potential, cyclic stability and high tolerance to intermediate towards methanol electro-oxidation. Moreover, the NiMoO4/C catalyst delivers a current density of 49 mA cm-2 at low onset potential of 0.45 V (vs. Hg/HgO) in 1 M KOH and 2.0 M methanol electrolyte. This greater electrocatalytic activity is attributed to the unique 1D microstructure of NiMoO4 nanorods with well distributed carbonaceous material, which enhances the efficient transport of electron/ion kinetics at the electrode and electrolyte interfaces. From this observation, it is concluded that the carbon modified NiMoO4 nanorods could be a promising alternate non-noble electrocatalysts for direct methanol fuel cell (DMFC) applications.

  10. Hierarchical NiMoO4 nanowire arrays supported on macroporous graphene foam as binder-free 3D anodes for high-performance lithium storage.

    PubMed

    Wang, Bo; Li, Songmei; Wu, Xiaoyu; Liu, Jianhua; Tian, Wenming

    2016-01-14

    Novel three-dimensional (3D) NiMoO4 nanowire arrays (NWAs) grown directly onto the surface of macroporous graphene foams (GF) with robust adhesion were synthesized via a facile chemical vapor deposition (CVD) and subsequent hydrothermal route. The as-prepared NiMoO4 nanowires are composed of ultra-small nanoparticles (∼5 nm) with a diameter of 70-150 nm and are several micrometers in length. Such as-grown NiMoO4 NWA/3DGF composites are then evaluated as monolithic electrodes for lithium-ion batteries (LIBs) without the need of binders or metal-based current collectors. Benefitting from the unique three-dimensional arrayed architecture and characteristics with a high specific surface area and more active sites which facilitate fast electron and ionic transport within the electrode, the NiMoO4 NWA/GF composites deliver a high reversible specific capacity of 1088.02 mA h g(-1) at a current density of 200 mA g(-1) and 867.86 mA h g(-1) after 150 cycles (79.77% retention of the second cycle), and excellent rate capability. With the advantages of excellent electrochemical performance and a facile synthesis method, the NiMoO4 nanowire arrays supported on 3DGF exhibit great potential as anode materials for LIBs. PMID:26648554

  11. Refractory coatings and method of producing the same

    NASA Technical Reports Server (NTRS)

    Brainard, W. A.; Wheeler, D. R. (Inventor)

    1982-01-01

    The adhesion, friction, and wear properties of sputtered refractory coatings on substrates of materials that form stable nitrides is improved by placing each substrate directly below a titanium carbide target of a commercial radiofrequency diode apparatus in a vacuum chamber. Nitrogen is bled into the system through a nozzle resulting in a small partial pressure of about 0.5% to 2.5% during the first two minutes of deposition. The flow of nitrogen is then stopped, and the sputtering ambient is reduced to pure argon through a nozzle without interrupting the sputtering process. When nitrogen is deliberately introduced during the crucial interface formation, some of the titanium at the interface reacts to form titanium nitride while the metal of the substrate also forms the nitride. These two nitrides atomically mixed together in the interfacial region act to more strongly bond the growing titanium carbide coating as it forms on the substrate.

  12. Apparatus for producing oxidation protection coatings for polymers

    NASA Technical Reports Server (NTRS)

    Mirtich, M. J. (Inventor); Sovey, J. S. (Inventor); Banks, A. (Inventor)

    1986-01-01

    A polymeric substrate is coated with a metal oxide film to provide oxidation protection in low Earth orbital environments. The film contains about 4 volume percent polymer to provide flexibility. A coil of polymer materials moves through an ion beam as it is fed between reels. The ion beam first cleans the polymer material surface and then sputters the film material from a target onto this surface.

  13. Production of bio-hydrogenated diesel by catalytic hydrotreating of palm oil over NiMoS2/γ-Al2O3 catalyst.

    PubMed

    Srifa, Atthapon; Faungnawakij, Kajornsak; Itthibenchapong, Vorranutch; Viriya-Empikul, Nawin; Charinpanitkul, Tawatchai; Assabumrungrat, Suttichai

    2014-04-01

    Catalytic hydrotreating of palm oil (refined palm olein type) to produce bio-hydrogenated diesel (BHD) was carried out in a continuous-flow fixed-bed reactor over NiMoS2/γ-Al2O3 catalyst. Effects of dominant hydrotreating parameters: temperature: 270-420°C; H2 pressure: 15-80 bar; LHSV: 0.25-5.0 h(-1); and H2/oil ratio: 250-2000 N(cm(3)/cm(3)) on the conversion, product yield, and a contribution of hydrodeoxygenation (HDO) and decarbonylation/decarboxylation (DCO/DCO2) were investigated to find the optimal hydrotreating conditions. All calculations including product yield and the contribution of HDO and DCO/DCO2 were extremely estimated based on mole balance corresponding to the fatty acid composition in feed to fully understand deoxygenation behaviors at different conditions. These analyses demonstrated that HDO, DCO, and DCO2 reactions competitively occurred at each condition, and had different optimal and limiting conditions. The differences in the hydrotreating reactions, liquid product compositions, and gas product composition were also discussed. PMID:24583218

  14. Process for producing radiation-induced self-terminating protective coatings on a substrate

    DOEpatents

    Klebanoff, Leonard E.

    2001-01-01

    A gas and radiation are used to produce a protective coating that is substantially void-free on the molecular scale, self-terminating, and degradation resistant. The process can be used to deposit very thin (.apprxeq.5-20 .ANG.) coatings on critical surfaces needing protection from degradative processes including, corrosion and contamination.

  15. Iron-Based Amorphous Coatings Produced by HVOF Thermal Spray Processing-Coating Structure and Properties

    SciTech Connect

    Beardsley, M B

    2008-03-26

    The feasibility to coat large SNF/HLW containers with a structurally amorphous material (SAM) was demonstrated on sub-scale models fabricated from Type 316L stainless steel. The sub-scale model were coated with SAM 1651 material using kerosene high velocity oxygen fuel (HVOF) torch to thicknesses ranging from 1 mm to 2 mm. The process parameters such as standoff distance, oxygen flow, and kerosene flow, were optimized in order to improve the corrosion properties of the coatings. Testing in an electrochemical cell and long-term exposure to a salt spray environment were used to guide the selection of process parameters.

  16. Structure of Biocompatible Coatings Produced from Hydroxyapatite Nanoparticles by Detonation Spraying

    NASA Astrophysics Data System (ADS)

    Nosenko, Valentyna; Strutynska, Nataliia; Vorona, Igor; Zatovsky, Igor; Dzhagan, Volodymyr; Lemishko, Sergiy; Epple, Matthias; Prymak, Oleg; Baran, Nikolai; Ishchenko, Stanislav; Slobodyanik, Nikolai; Prylutskyy, Yuriy; Klyui, Nickolai; Temchenko, Volodymyr

    2015-12-01

    Detonation-produced hydroxyapatite coatings were studied by scanning electron microscopy (SEM), X-ray powder diffraction (XRD), Raman spectroscopy, and electron paramagnetic resonance (EPR) spectroscopy. The source material for detonation spraying was a B-type carbonated hydroxyapatite powder. The coatings consisted of tetracalcium phosphate and apatite. The ratio depended slightly on the degree of crystallinity of the initial powder and processing parameters of the coating preparation. The tetracalcium phosphate phase was homogeneous; the apatite phase contained defects localized on the sixfold axis and consisted of hydroxyapatite and oxyapatite. Technological factors contributing to the transformation of hydroxyapatite powder structure during coating formation by detonation spraying are discussed.

  17. Structure of Biocompatible Coatings Produced from Hydroxyapatite Nanoparticles by Detonation Spraying.

    PubMed

    Nosenko, Valentyna; Strutynska, Nataliia; Vorona, Igor; Zatovsky, Igor; Dzhagan, Volodymyr; Lemishko, Sergiy; Epple, Matthias; Prymak, Oleg; Baran, Nikolai; Ishchenko, Stanislav; Slobodyanik, Nikolai; Prylutskyy, Yuriy; Klyui, Nickolai; Temchenko, Volodymyr

    2015-12-01

    Detonation-produced hydroxyapatite coatings were studied by scanning electron microscopy (SEM), X-ray powder diffraction (XRD), Raman spectroscopy, and electron paramagnetic resonance (EPR) spectroscopy. The source material for detonation spraying was a B-type carbonated hydroxyapatite powder. The coatings consisted of tetracalcium phosphate and apatite. The ratio depended slightly on the degree of crystallinity of the initial powder and processing parameters of the coating preparation. The tetracalcium phosphate phase was homogeneous; the apatite phase contained defects localized on the sixfold axis and consisted of hydroxyapatite and oxyapatite. Technological factors contributing to the transformation of hydroxyapatite powder structure during coating formation by detonation spraying are discussed. PMID:26625888

  18. Hierarchical core-shell NiCo2O4@NiMoO4 nanowires grown on carbon cloth as integrated electrode for high-performance supercapacitors

    PubMed Central

    Huang, Liang; Zhang, Wei; Xiang, Jinwei; Xu, Henghui; Li, Guolong; Huang, Yunhui

    2016-01-01

    Hierarchical core-shell NiCo2O4@NiMoO4 nanowires were grown on carbon cloth (CC@NiCo2O4@NiMoO4) by a two-step hydrothermal route to fabricate a flexible binder-free electrode. The prepared CC@NiCo2O4@NiMoO4 integrated electrode was directly used as an electrode for faradaic supercapacitor. It shows a high areal capacitance of 2.917 F cm−2 at 2 mA cm−2 and excellent cycling stability with 90.6% retention over 2000 cycles at a high current density of 20 mA cm−2. The superior specific capacitance, rate and cycling performance can be ascribed to the fast transferring path for electrons and ions, synergic effect and the stability of the hierarchical core-shell structure. PMID:27515274

  19. Hierarchical core-shell NiCo2O4@NiMoO4 nanowires grown on carbon cloth as integrated electrode for high-performance supercapacitors.

    PubMed

    Huang, Liang; Zhang, Wei; Xiang, Jinwei; Xu, Henghui; Li, Guolong; Huang, Yunhui

    2016-01-01

    Hierarchical core-shell NiCo2O4@NiMoO4 nanowires were grown on carbon cloth (CC@NiCo2O4@NiMoO4) by a two-step hydrothermal route to fabricate a flexible binder-free electrode. The prepared CC@NiCo2O4@NiMoO4 integrated electrode was directly used as an electrode for faradaic supercapacitor. It shows a high areal capacitance of 2.917 F cm(-2) at 2 mA cm(-2) and excellent cycling stability with 90.6% retention over 2000 cycles at a high current density of 20 mA cm(-2). The superior specific capacitance, rate and cycling performance can be ascribed to the fast transferring path for electrons and ions, synergic effect and the stability of the hierarchical core-shell structure. PMID:27515274

  20. Hydroprocessing of sunflower oil-gas oil blends over sulfided Ni-Mo-Al-zeolite beta composites.

    PubMed

    Sankaranarayanan, T M; Banu, M; Pandurangan, A; Sivasanker, S

    2011-11-01

    Mixtures of sunflower oil and a straight run gas oil in the diesel fuel range were hydroprocessed over sulfided NiO(3%)-MoO3(12%)-γ-Al2O3 incorporating 0, 15 or 30 wt.% zeolite beta (BEA). The studies were carried out at 320-350 °C; 30-60 bars, and weight hourly space velocities (WHSV), 1-4 h(-1). Catalyst containing 30% BEA achieved nearly 100 % conversion of the vegetable oil into hydrocarbons at 330 °C, 60 bars and a WHSV of 2 h(-1) compared to 95.5% by the Ni-Mo-γ-alumina catalyst without BEA. Hydroprocessing with blends containing oleic acid revealed that the catalysts were able to transform the acid into hydrocarbons. An analysis of the ratios of the n-C18 and n-C17 paraffins formed from the vegetable oil at different process conditions revealed that the catalyst containing 15% BEA was most active for hydrodeoxygenation. The gas oil-hydrodesulfurization activity of the Ni-Mo-Al2O3 was enhanced by the addition of BEA by more than 10%. PMID:21945166

  1. Kinetics and reaction chemistry of catalytic hydrodechlorination of chlorinated benzenes on sulfided NiMo/. gamma. Al sub 2

    SciTech Connect

    Hagh, B.F.

    1989-01-01

    Catalytic hydroprocessing has recently emerged as a treatment and recycling process for waste streams containing chlorinated organics. Compounds such as polychlorinated biphenyls (PCBs), and pentachlorophenol (PCP) can be effectively treated using this chemistry. These applications have created a need for rate and mechanism data for these reactions. In this work, the catalytic hydrodechlorination reactions of hexachlorobenzene and all of its partially dechlorinated intermediates over NiMo/{gamma}Al{sub 2}O{sub 3} hydroprocessing catalyst were examined in a differential microflow reactor. The NiMo catalyst was chosen after a screening study revealed that it had high activity and selectivity for dechlorination. Based on chlorobenzene hydrodechlorination data at 275-375C, a kinetic model was proposed where the rates of adsorption and surface reaction were comparable and neither controlled the overall reaction rate. The dechlorination rate data of hexachlorobenzene and other chlorinated benzenes point toward the presence of steps that involve multiple chlorine removal. Not all possible intermediates are formed; all of the observed intermediate dechlorination steps proceed at comparable rates.

  2. Surface modification of 40CrNiMo7 steel with high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Hao, Shengzhi; Wang, Huihui; Zhao, Limin

    2016-02-01

    High current pulsed electron beam (HCPEB) treatment was conducted on 40CrNiMo7 steel with accelerating voltage 27 kV, energy density 3 J/cm2, pulse duration 2.5 μs and 1-50 pulses. The evolutions of surface microstructure were investigated by using optical microscopy (OM), X-ray diffraction (XRD), scanning electron microscope (SEM) and transmission electron microscopy (TEM) techniques. It was found that the carbides in the surface remelted layer of depth ∼4 μm were dissolved gradually along with the increasing number of HCPEB pulses. Eventually, the surface microstructure of 40CrNiMo7 steel was transformed to a complex structure composed of very refined ∼150 nm austenite as the main part and a little quantity of martensite phases. After 15 pulses of HCPEB treatment, the surface microhardness was doubled to 553 HV, and the wear rate decreased to one third of the initial state correspondingly.

  3. Cyclic variations of sulfur isotopes in Cambrian stratabound Ni-Mo-(PGE-Au) ores of southern China

    USGS Publications Warehouse

    Murowchick, J.B.; Coveney, R.M., Jr.; Grauch, R.I.; Eldridge, C.S.; Shelton, K.L.

    1994-01-01

    Cyclic variations of ??34S values over a range of at least 48??? in pyrite nodules from stratabound Ni-Mo-PGE(Au) ores of southern China are attributed to biogenic reduction of seawater sulfate in an anoxic, phosphogenic, and metallogenic basin. Cyclic introduction and mixing of normal seawater into typically stagnant basin waters led to extreme variations in ??34S values of aqueous sulfide species present at different times. Intermittent venting of metal-laden hydrothermal fluids into such a bacteriogenic sulfide-rich environment resulted in precipitation of metal sulfides as pseudomorphous replacements of organic debris and as sulfide sediments that record large ??34SCDT variations from -26 to +22???. Apatite and silica dominated the replacement of the organic debris when metals were not being introduced into the basin. The combination of abundant organic debris, localized topographic basins for accumulation of the debris, bacterial production of sulfide species, and introduction of metal-bearing hydrothermal fluids provided the environment necessary to form these unusually rich Ni-Mo ores. ?? 1994.

  4. Process for producing a high emittance coating and resulting article

    NASA Technical Reports Server (NTRS)

    Le, Huong G. (Inventor); O'Brien, Dudley L. (Inventor)

    1993-01-01

    Process for anodizing aluminum or its alloys to obtain a surface particularly having high infrared emittance by anodizing an aluminum or aluminum alloy substrate surface in an aqueous sulfuric acid solution at elevated temperature and by a step-wise current density procedure, followed by sealing the resulting anodized surface. In a preferred embodiment the aluminum or aluminum alloy substrate is first alkaline cleaned and then chemically brightened in an acid bath The resulting cleaned substrate is anodized in a 15% by weight sulfuric acid bath maintained at a temperature of 30.degree. C. Anodizing is carried out by a step-wise current density procedure at 19 amperes per square ft. (ASF) for 20 minutes, 15 ASF for 20 minutes and 10 ASF for 20 minutes. After anodizing the sample is sealed by immersion in water at 200.degree. F. and then air dried. The resulting coating has a high infrared emissivity of about 0.92 and a solar absorptivity of about 0.2, for a 5657 aluminum alloy, and a relatively thick anodic coating of about 1 mil.

  5. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    NASA Technical Reports Server (NTRS)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  6. Antimicrobial coatings for ensuring safety of fresh produces

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Safety of fresh produce has been a perennial issue for the industry in the US despite tightening up regulations and implementing good manufacturing practice. The diversity of crops and labor-intense operations in the fresh produce production created a unique set of contamination routes that are not...

  7. Laminar iridium coating produced by pulse current electrodeposition from chloride molten salt

    NASA Astrophysics Data System (ADS)

    Zhu, Li'an; Bai, Shuxin; Zhang, Hong; Ye, Yicong

    2013-10-01

    Due to the unique physical and chemical properties, Iridium (Ir) is one of the most promising oxidation-resistant coatings for refractory materials above 1800 °C in aerospace field. However, the Ir coatings prepared by traditional methods are composed of columnar grains throughout the coating thickness. The columnar structure of the coating is considered to do harm to its oxidation resistance. The laminar Ir coating is expected to have a better high-temperature oxidation resistance than the columnar Ir coating does. The pulse current electrodeposition, with three independent parameters: average current density (Jm), duty cycle (R) and pulse frequency (f), is considered to be a promising method to fabricate layered Ir coating. In this study, laminar Ir coatings were prepared by pulse current electrodeposition in chloride molten salt. The morphology, roughness and texture of the coatings were determined by scanning electron microscope (SEM), profilometer and X-ray diffraction (XRD), respectively. The results showed that the laminar Ir coatings were composed of a nucleation layer with columnar structure and a growth layer with laminar structure. The top surfaces of the laminar Ir coatings consisted of cauliflower-like aggregates containing many fine grains, which were separated by deep grooves. The laminar Ir coating produced at the deposition condition of 20 mA/cm2 (Jm), 10% (R) and 6 Hz (f) was quite smooth (Ra 1.01 ± 0.09 μm) with extremely high degree of preferred orientation of <1 1 1>, and its laminar structure was well developed with clear boundaries and uniform thickness of sub-layers.

  8. Characterization of industrially produced galvannealed coating using cross-sectional specimen in TEM

    SciTech Connect

    Chakraborty, A.; Saha, R.; Ray, R.K.

    2009-08-15

    Galvannealed coated sheet steels are extensively used in the automotive industry due to their inherent advantages, as compared to other zinc based coating, such as excellent spot weldability, good corrosion resistance and better paintability. Despite the above advantages, galvannealed coating suffers from poor formability due to the presence of hard and brittle Fe-Zn intermetallic phases. The formability of the coating depends on the amount and orientation of different Fe-Zn intermetallic phases. The present study deals with the characterization of an industrially produced galvannealed coating using cross-sectional specimen in a Transmission Electron Microscope. From the selected area diffraction patterns obtained in Transmission Electron Microscope, the orientations of the delta phase were calculated.

  9. Reaction of H{sub 2} and H{sub 2}S with CoMoO{sub 4} and NiMoO{sub 4}: TPR, XANES, time-resolved XRD, and molecular-orbital studies

    SciTech Connect

    Rodriguez, J.A.; Chaturvedi, S.; Hanson, J.C.; Brito, J.L.

    1999-02-04

    The combination of two metals in an oxide matrix can produce materials with novel physical and chemical properties. The reactivity of a series of cobalt and nickel molybdates ({alpha}-AMoO{sub 4}, {beta}-AMoO{sub 4}, and AmoO{sub 4}{center_dot}nH{sub 2}O; A = Co or Ni) toward H{sub 2} and H{sub 2}S was examined using temperature programmed reduction (TPR), synchrotron-based X-ray powder diffraction (XRD), and X-ray absorption near-edge-spectroscopy (XANES). In general, the cobalt and nickel molybdates are more reactive toward H{sub 2} and easier to reduce than pure molybdenum oxides: MoO{sub 2} < MoO{sub 3} < CoMoO{sub 4} < NiMoO{sub 4}. The interaction of H{sub 2} with surfaces of {alpha}-NiMoO{sub 4}, {alpha}-CoMoO{sub 4}, and {alpha}-MoO{sub 3} was investigated using ab initio SCF calculations and cluster models. The mixed-metal oxides are easier to reduce due to the combination of two factors. First, it is easier to adsorb and dissociate H{sub 2} on Ni or Co sites than on Mo sites of an oxide. And second, as a result of differences in the strength of the metal-oxygen bonds, it is easier to remove oxygen as water from the nickel and cobalt molybdates than from MoO{sub 3} or MoO{sub 2}. The extra reactivity that the Co and Ni atoms provide also makes the rate of sulfidation of the cobalt and nickel molybdates faster than that of pure molybdenum oxides. For the adsorption of H{sub 2}S, HS, and S on {alpha}-NiMoO{sub 4} and {alpha}-MoO{sub 3} clusters, the results of ab initio SCF calculations show bigger bonding energies on the Ni sites than on the Mo sites. In these systems, the oxidation state of the Ni atoms is substantially lower (i.e., larger electron density) than that of the Mo atoms, favoring the formation of Ni {r_arrow} SH and Ni {r_arrow} S dative bonds. Results of time-resolved XRD and XANES indicate that the reduced AMoO{sub 4} compounds can be regenerated by reaction with O{sub 2} at high temperatures (350--450 C). A similar procedure (S{sub a} + O

  10. Quasi in situ Ni K-edge EXAFS investigation of the spent NiMo catalyst from ultra-deep hydrodesulfurization of gas oil in a commercial plant.

    PubMed

    Hamabe, Yusuke; Jung, Sungbong; Suzuki, Hikotaro; Koizumi, Naoto; Yamada, Muneyoshi

    2010-07-01

    Ni species on the spent NiMo catalyst from ultra-deep hydrodesulfurization of gas oil in a commercial plant were studied by Ni K-edge EXAFS and TEM measurement without contact of the catalysts with air. The Ni-Mo coordination shell related to the Ni-Mo-S phase was observed in the spent catalyst by quasi in situ Ni K-edge EXAFS measurement with a newly constructed high-pressure chamber. The coordination number of this shell was almost identical to that obtained by in situ Ni K-edge EXAFS measurement of the fresh catalyst sulfided at 1.1 MPa. On the other hand, large agglomerates of Ni(3)S(2) were observed only in the spent catalyst by quasi in situ TEM/EDX measurement. MoS(2)-like slabs were sintered slightly on the spent catalyst, where they were destacked to form monolayer slabs. These results suggest that the Ni-Mo-S phase is preserved on the spent catalyst and Ni(3)S(2) agglomerates are formed by sintering of Ni(3)S(2) species originally present on the fresh catalyst. PMID:20567086

  11. Layer structured Na2Ni(MoO4)2 particles as a visible-light-driven photocatalyst for degradation of methylene blue

    NASA Astrophysics Data System (ADS)

    Lu, Yuting; Chen, Luyang; Huang, Yanlin; Chen, Cuili; Kim, Sun Il; Seo, Hyo Jin

    2015-03-01

    A new visible-light-driven photocatalyst of Na2Ni(MoO4)2 particle was prepared by the modified Pechini method. The crystal structure was measured by X-ray diffraction (XRD) and the structural refinement. The sample was investigated by scanning electron microscope (SEM), transmission electron microscopy (TEM), and UV-vis absorption spectrum measurements. The average size of Na2Ni(MoO4)2 particle is about 180 nm. Na2Ni(MoO4)2 particle have an efficient optical absorption in the UV-visible light wavelength region with a direct allowed electronic transition of 2.06 eV. The effective photodegradation of methylene blue (MB) dye was demonstrated, which benefits from the special crystal structure of Na2Ni(MoO4)2 particle. This crystal lattice has two infinite chains formed by (Ni,Na)O6 and MoO4 polyhedra standing in lines alone with the inner wall of the hexagonal tunnels. This results in the efficient optical absorption and provides more chances for electron-hole separations, which can further react with dye molecules to oxidize the dye pollutant into non-toxic products.

  12. Characterization of Vc-Vb Particles Reinforced Fe-Based Composite Coatings Produced by Laser Cladding

    NASA Astrophysics Data System (ADS)

    Qu, K. L.; Wang, X. H.; Wang, Z. K.

    2016-03-01

    In situ synthesized VC-VB particles reinforced Fe-based composite coatings were produced by laser beam melting mixture of ferrovanadium (Fe-V) alloy, boron carbide (B4C), CaF2 and Fe-based self-melting powders. The results showed that VB particles with black regular and irregular blocky shape and VC with black flower-like shape were uniformly distributed in the coatings. The type, amount, and size of the reinforcements were influenced by the content of FeV40 and B4C powders. Compared to the substrate, the hardness and wear resistance of the composite coatings were greatly improved.

  13. Effects of Laser Quenching on Impact Toughness and Fracture Morphologies of 40CrNiMo High Strength Steel

    NASA Astrophysics Data System (ADS)

    Dejun, Kong; Lei, Zhang

    2014-10-01

    The surface of 40CrNiMo steel was quenched with a CO2 laser, Charpy impact test was conducted at temperatures of 20, 0, and -20 °C, and the impact absorption energies were measured. The fracture morphologies were observed with SEM, and the influence of microhardness, residual stress, and retained austenite on mechanical behavior of impact fracture after laser quenching was discussed. The results show that the hardened layer depth is more than 1 mm after laser quenching, and hardness is about 480-500 HV. The fracture morphology of the sample is dimple rupture at a temperature of 20 °C; with the lower temperature the fracture dimples become smaller. At a temperature of -20 °C, the fracture morphologies change from ductile to brittle, which is mainly cleavage fracture. The increase in surface hardness, production of compressive residual stress, and existence of retained austenite after laser quenching are the main mechanisms of increasing impact toughness.

  14. The effect of copper doping on martensite shear stress in porous TiNi(Mo,Fe,Cu) alloys

    NASA Astrophysics Data System (ADS)

    Khodorenko, V. N.; Kaftaranova, M. I.; Gunther, V. E.

    2015-03-01

    The properties of alloys based on porous nickel-titanium (TiNi) with copper additives have been studied. It is established that the copper doping of porous TiNi(Mo,Fe,Cu) alloys fabricated by the method of self-propagating high-temperature synthesis leads to a significant decrease in the martensite shear stress (below 30 MPa). Low values of the martensite shear stress (σmin) in copper-doped TiNi-based alloys allows medical implants of complex shapes to be manufactured for various purposes, including oral surgery. The optimum concentration of copper additives (within 3-6 at %) has been determined that ensures high performance characteristics of TiNi-based porous alloys for medical implants.

  15. Zwitterionic Antifouling Coatings for the Purification of High-Salinity Shale Gas Produced Water.

    PubMed

    Yang, Rong; Goktekin, Esma; Gleason, Karen K

    2015-11-01

    Fouling refers to the undesirable attachment of organic molecules and microorganisms to submerged surfaces. It is an obstacle to the purification of shale gas produced water and is currently without an effective solution due to the highly contaminated nature of produced water. Here, we demonstrate the direct vapor application of a robust zwitterionic coating to a variety of substrates. The coating remains unprecedentedly hydrophilic, smooth, and effectively antifouling in extremely high salinity solutions (with salt concentration of 200,000 ppm). The fouling resistance is assessed rapidly and quantitatively with a molecular force spectroscopy-based method and corroborated using quartz crystal microbalance system with dissipation monitoring. Grazing angle attenuated total reflectance Fourier transform infrared is used in combination with X-ray photoelectron spectroscopy, atomic force microscope, and in situ spectroscopic ellipsometry to lend insight into the underlying mechanism for the exceptional stability and effectiveness of the zwitterionic coating under high-salinity conditions. A unique coating architecture, where the surface is concentrated with mobile zwitterionic moieties while the bulk is cross-linked to enhance coating durability, was discovered to be the origin of its stable fouling resistance under high salinity. Combined with previously reported exceptional stability in highly oxidative environments and strong fouling resistance to oil and grease, the zwitterionic surface here has the potential to enable low-cost, membrane-based techniques for the purification of produced water and to eventually balance the favorable economics and the concerning environmental impacts of the hydraulic fracturing industry. PMID:26449686

  16. Correlations between spraying conditions and microstructure for alumina coatings produced by HVOF and VPS

    SciTech Connect

    Ramm, D.A.J.; Clyne, T.W.; Sturgeon, A.J.; Dunkerton, S.

    1994-12-31

    Coatings have been produced on steel substrates by thermal spraying of alumina, using the High Velocity Oxy-Fuel (HVOF) and Vacuum Plasma Spraying (VPS) techniques. Only fine powder ({approximately} 10 {micro}m) could be sprayed by HVOF, but VPS was carried out both with this powder and two coarser ones. Particle impact velocities were measured using a mechanical technique based on twin rotating cylinders. These were shown to be in the range 100--300 m s{sup {minus}1} for VPS, depending primarily on the chamber pressure. The limited data obtained to date indicate that velocities during HVOF are appreciably higher. The phase constitutions of the coatings were studied using three different techniques. The coatings were in all cases found to consist largely of {gamma}-alumina. The {alpha}-alumina content, attributable to the presence of unmolten particles, varied between about 10% and 30%. Porosity contents, determined using high precision densitometry, were in the range 2--8%. For the VPS coatings, higher impact velocities, lower {alpha} phase contents and lower porosity levels were found for the intermediate size ({approximately} 15 {micro}m) particles, the latter two being similar to those for the HVOF coatings. The erosion resistance of these two coatings were also found to be similar.

  17. CVD aluminiding process for producing a modified platinum aluminide bond coat for improved high temperature performance

    NASA Technical Reports Server (NTRS)

    Nagaraj, Bangalore A. (Inventor); Williams, Jeffrey L. (Inventor)

    2003-01-01

    A method of depositing by chemical vapor deposition a modified platinum aluminide diffusion coating onto a superalloy substrate comprising the steps of applying a layer of a platinum group metal to the superalloy substrate; passing an externally generated aluminum halide gas through an internal gas generator which is integral with a retort, the internal gas generator generating a modified halide gas; and co-depositing aluminum and modifier onto the superalloy substrate. In one form, the modified halide gas is hafnium chloride and the modifier is hafnium with the modified platinum aluminum bond coat comprising a single phase additive layer of platinum aluminide with at least about 0.5 percent hafnium by weight percent and about 1 to about 15 weight percent of hafnium in the boundary between a diffusion layer and the additive layer. The bond coat produced by this method is also claimed.

  18. Properties of pure and sulfided NiMoO{sub 4} and CoMoO{sub 4} catalysts: TPR, XANES and time-resolved XRD studies

    SciTech Connect

    Chaturvedi, S.; Rodriguez, J.A.; Hanson, J.C.; Albornoz, A.; Brito, J.L.

    1998-12-31

    X-ray absorption near-edge spectroscopy (XANES) was used to characterize the structural and electronic properties of a series of cobalt- and nickel-molybdate catalysts (AMoO{sub 4}.nH{sub 2}O, {alpha}-AMoO{sub 4}, {beta}-AMoO{sub 4}; A=Co or Ni). The results of XANES indicate that the Co and Ni atoms are in octahedral sites in all these compounds, while the coordination of Mo varies from octahedral in the {alpha}-phases to tetrahedral in the {beta}-phases and hydrate. Time-resolved x-ray diffraction shows a direct transformation of the hydrates into the {beta}-AMoO{sub 4} compounds (following a kinetics of first order) at temperatures between 200 and 350{degrees}C. This is facilitated by the similarities that the AMoO{sub 4}.nH{sub 2}O and H{sub 2} at temperatures between 400 and 600{degrees}C, forming gaseous water oxides in which the oxidation state of Co and Ni remains +2 while that of Mo is reduced to +5 or +4. After exposing {alpha}-NiMoO{sub 4} and {beta}-NiMoO{sub 4} to H{sub 2}S, both metals get sulfided and a NiMoS{sub x} phase is formed. For the {beta} phase of NiMoO{sub 4} the sulfidation of Mo is more extensive than for the {alpha} phase, making the former a better precursor for catalysts of hydrodesulfurization reactions.

  19. Property evaluation of thermal sprayed metallic coating by acoustic emission analysis

    SciTech Connect

    Ishida, Asako; Mizutani, Yoshihiro; Takemoto, Mikio; Ono, Kanji

    2000-03-01

    The authors analyzed acoustic emission signals from plasma sprayed sheets by first obtaining the Young's modulus, Poisson's ratio, and density. The sheets of a high Cr-Ni alloy (55Cr-41Ni-Mo, Si, B) were made by low pressure plasma spraying (LPPS) and heat treated. Utilizing laser induced surface acoustic waves (SAWs), the group velocity dispersion data of Rayleigh waves was obtained and matched to that computed by Adler's matrix transfer method. They monitored the acoustic emissions (Lamb waves) produced by microfractures in free standing as sprayed coating subjected to bending. Fast cleavage type microfracture with source rise time of around 2 {micro}s occurred as precursors to the final brittle fracture. The velocity and time-frequency amplitude spectrograms (wavelet contour maps) of the Lamb waves were utilized for the source location and fracture kinetic analyses.

  20. Process of high temperature synthesis in producing composite carbide powders for thermally sprayed coatings

    NASA Astrophysics Data System (ADS)

    Szymański, K.; Formanek, B.

    2011-05-01

    The paper presents the characterization of powders containing hard phases of chromium carbides in a NiCr matrix, intended for thermal spraying coatings. The synthesized composite powder containing hard phases and plastic matrix, produced in high-temperature synthesis with chosen powder metallurgy processes has been presented. Commercial materials, such as NiCr- CrxCy, are fabricated by means of agglomeration and sintering method. Processes of high temperature synthesis of Cr3C2, Cr7C3, Cr23C6 carbides combined with NiCr powder mechanical alloying are presented in the article. Parameters of the carbides synthesis were determined in the reactive -protective atmosphere. In the rotation- vibration mill, processes were conducted using grinding and appropriate mechanical alloying at variable amplitude. The standard and synthesized powders were thermally sprayed by HVOF method in Jet Kote II and Diamond Jet system. The structure and phase composition of the powders and coatings were determined by: light and scanning microscopy, X-ray phase analysis (RTG) and energy dispersive X-ray analysis (EDX). The structure and wear properties of HVOF sprayed coatings containing chromium carbides has been presented. The thermally sprayed coatings are characterized of wear resistance in abrasion and erosion tests. The sprayed coatings characterized high resistance in wear conditions.

  1. Self-Propagating High-Temperature Synthesis in the Ti-C-Ni-Mo System on Application of Powerful Ultrasound

    NASA Astrophysics Data System (ADS)

    Kulak, M. M.; Khina, B. B.

    2014-03-01

    An experimental setup has been developed and a study has been made of the self-propagating high-temperature synthesis in a Ti-C-Ni-Mo system under the conditions of action of ultrasonic vibrations. The influence of the amplitude of ultrasonic vibrations on the combustion rate and temperature and on the phase composition and structure of the derived composite material based on titanium carbide with a metal binder has been determined. The heat-transfer coefficient on the surface of a sample for vibrations at ultrasound frequency has been evaluated. Consideration has been given to possible mechanisms of influence of ultrasonic vibrations on the process of self-propagating high-temperature synthesis. It has been shown that the reduction in the synthesis temperature is due to the cooling of the sample because of the forced convection of the surrounding gas, whereas the change in the structure of the synthesized material is related to the change in the conditions of high-temperature heterogeneous interaction in the wave of self-propagating high-temperature synthesis.

  2. Effects of carbide precipitation on the strength and Charpy impact properties of low carbon Mn-Ni-Mo bainitic steels

    NASA Astrophysics Data System (ADS)

    Im, Young-Roc; Jun Oh, Yong; Lee, Byeong-Joo; Hwa Hong, Jun; Lee, Hu-Chul

    2001-08-01

    The effects of carbide precipitation on the strength and Charpy impact properties of tempered bainitic Mn-Ni-Mo steels have been investigated. An attempt has also been made to modify the microstructure of the steels in order to improve the Charpy properties, by controlling the alloy composition being guided by thermodynamic calculations of phase equilibria. Coarse rod type or agglomerated spherical type cementite particles in inter-lath region were considered to be mostly detrimental to Charpy impact properties. By reducing the precipitation of cementite through decreasing carbon content and/or by substituting it into fine M 2C carbides through increasing the molybdenum content, DBTT could be lowered significantly. Further decrease of DBTT could be achieved by substituting part of manganese content by nickel. Yield strength of tested alloys could be maintained at the level of a reference 0.2 wt% carbon alloy in spite of the significant reduction in carbon content, mainly by the increase in the precipitation of fine M 2C type carbides with increased molybdenum content.

  3. Kinetic Parameters of Secondary Carbide Precipitation in High-Cr White Iron Alloyed by Mn-Ni-Mo-V Complex

    NASA Astrophysics Data System (ADS)

    Efremenko, V. G.; Chabak, Yu. G.; Brykov, M. N.

    2013-05-01

    This study presents kinetics of precipitation of secondary carbides in 14.55%Cr-Mn-Ni-Mo-V white cast iron during the destabilization heat treatment. The as-cast iron was heat treated at temperatures in the range of 800-1100 °C with soaking up to 6 h. Investigation was carried out by optical and electron microscopy, dilatometric analysis, Ms temperature measurement, and bulk hardness evaluation. TTT-curve of precipitation process of secondary carbides (M7C3, M23C6, M3C2) has been constructed in this study. It was determined that the precipitation occurs at the maximum rate at 950 °C where the process is started after 10 s and completed within 160 min further. The precipitation leads to significant increase of Ms temperature and bulk hardness; large soaking times at destabilization temperatures cause coarsening of secondary carbides and decrease in particles number, followed by decrease in hardness. The results obtained are discussed in terms of solubility of carbon in the austenite and diffusion activation of Cr atoms. The precipitation was found to consist of two stages with activation energies of 196.5 kJ/g-mole at the first stage and 47.1 kJ/g-mole at the second stage.

  4. Effect of Grain Boundary Character Distribution on the Impact Toughness of 410NiMo Weld Metal

    NASA Astrophysics Data System (ADS)

    Divya, M.; Das, C. R.; Chowdhury, Sandip Ghosh; Albert, S. K.; Bhaduri, A. K.

    2016-07-01

    Grain boundary character distributions in 410NiMo weld metal were studied in the as-welded, first-stage, and second-stage postweld heat treatment (PWHT) conditions, and these were correlated with the Charpy-V impact toughness values of the material. The high impact toughness values in the weld metal in the as-welded and first-stage PWHT conditions compared to that in the second-stage condition are attributed to the higher fraction of low-energy Σ boundaries. A higher volume fraction of retained austenite and coarser martensite after second-stage PWHT accompanied by the formation of the ideal cube component in the 2-hour heat-treated specimen led to a reduction in the toughness value. A subsequent increase in the PWHT duration at 873 K (600 °C) enhanced the formation of {111}<112>, which impedes the adverse effect of the cubic component, resulting in an increase in the impact toughness. In addition to this, grain refinement during 4-hour PWHT in the second stage also increased the toughness of the weld metal.

  5. Study of Effect of Quenching Deformation Influenced by 17CrNiMo6 Gear Shaft of Carburization

    NASA Astrophysics Data System (ADS)

    Pang, Zirui; Yu, Shenjun; Xu, Jinwu

    The 17CrNiMo6 steel is mainly used for the gear shaft of large modulus in many fields of heavy industry such as mining, transit, hoist, forging and so on[1]. The size of addendum circle and common normal line is changed a lot beyond the tolerance because of the long time of carburizing process and the out-of-step structural stress and thermal stress during the quenching process. And thus the posterior grinding efficiency and quality are influenced. In the paper comparison and analysis of the deformation affected by solid and hollow gear shafts were done and the methods of simulation and practice were both used. The results are as follows: the deformation of gear shaft was small before and after carburizing while that of gear shaft was large before and after quenching because of different cooling velocity, structure and hardness of each position. And the deformation of hollow was much smaller than that of solid. Therefore, if the hollow gear shaft is used, the waste of material will be decreased, and finishing cost will be reduced, and thus the technology of heat treatment will be optimized.

  6. Effect of Ti addition on the microstructure and mechanical properties of a cast Fe-Ni-Mo-Mn maraging steel

    NASA Astrophysics Data System (ADS)

    Nejad, S. Hossein; Nili Ahmadabadi, M.

    2003-10-01

    To study the effect of Ti on the age hardening behavior of Fe-Ni-Mn maraging steels, a Fe-Ni-Mo-Mn steel was alloyed with Ti then mechanical properties and aging behavior of two cast steels were investigated. In this regard, two heats of nominal compositions of Fe-10Ni-6Mo-3Mn and Fe-lONi-6Mo-3Mn-0. 7Ti were induction melted in air and vacuum respectively and cast in iron mold. After homogenizing at 1473K for 21.6ks and water quenching, solution annealing was performed at 1223K for 3.6ks followed by air cooling. Age hardening behavior at 773Kin the range of 0.36-172. 8 ks was determined. Tensile properties and Charpy impact toughness were measured in the solution annealed and peak-aged conditions. Fractographic features were studied by scanning electron microscope equipped with EDX microanalyses. Tensile properties of the alloys in the peakaged condition were in the range of grade 200 standard maraging steel. It has been found that Ti addition resulted in increasing of hardness and strength in aged condition and decreasing of Charpy impact toughness in both solution annealed and aged conditions. Ti addition also changes type and morphology of inclusions and fracture mechanism from semi-ductile intergranular mode to semi-ductile transgranular one.

  7. Solar selective absorber coating for high service temperatures, produced by plasma sputtering

    NASA Astrophysics Data System (ADS)

    Lanxner, Michael; Elgat, Zvi

    1990-08-01

    Spectrally selective absorber coatings, deposited on engineering material substrates such as stainless steel, have been developed for service as efficient solar photothermal energy converters. The selective solar absorber is based on a multilayer of thin films, produced by sputtering. The main solar absorber is a metal/ceramic (cermet) composite, such as, Mo/Al2th or Mo/Si02, with a graded metal concentration. Such a cermet layer, strongly absorbs radiation over most of the range of the solar spectrum but is transparent to longer wavelength radiation. The cermet layer is deposited on a highly reflecting infrared metal layer. Two more layers were added: An AhO diffusion barrier layer which is deposited first on the substrate and an AI2O or a Si02 antireflection layer which is deposited on the top of the cermet film. In order to better understand the spectral reflectivity of the multilayered selective coating, a procedure for the calculation of the optical properties was developed. After the R&D development phase was successfully completed, a full scale production coating machine was constructed. The production machine is a linear in line coater. The selective coating is deposited on stainless steel tubes, translating in the coating machine while rotating about their axes, along their axial direction. Measurements of reflectance, solar absorptivity, a, thermal emissivity, C, and high temperature durability, are all parts of the quality control routine. The results show values of a in the range 0.96 - 0.98. The thermal emissivity at 350CC is in the range 0.16 - 0.18. Thermal durability tests, show no degradation of the coating when subjected to up to 65O in vacuum for one month and when passed through a temperature cycling test which includes 1200 cycles between temperatures of 150CC and 450CCfor a period of two months.

  8. Review on materials & methods to produce controlled release coated urea fertilizer.

    PubMed

    Azeem, Babar; KuShaari, KuZilati; Man, Zakaria B; Basit, Abdul; Thanh, Trinh H

    2014-05-10

    With the exponential growth of the global population, the agricultural sector is bound to use ever larger quantities of fertilizers to augment the food supply, which consequently increases food production costs. Urea, when applied to crops is vulnerable to losses from volatilization and leaching. Current methods also reduce nitrogen use efficiency (NUE) by plants which limits crop yields and, moreover, contributes towards environmental pollution in terms of hazardous gaseous emissions and water eutrophication. An approach that offsets this pollution while also enhancing NUE is the use of controlled release urea (CRU) for which several methods and materials have been reported. The physical intromission of urea granules in an appropriate coating material is one such technique that produces controlled release coated urea (CRCU). The development of CRCU is a green technology that not only reduces nitrogen loss caused by volatilization and leaching, but also alters the kinetics of nitrogen release, which, in turn, provides nutrients to plants at a pace that is more compatible with their metabolic needs. This review covers the research quantum regarding the physical coating of original urea granules. Special emphasis is placed on the latest coating methods as well as release experiments and mechanisms with an integrated critical analyses followed by suggestions for future research. PMID:24593892

  9. Novel approach to produce polymerized hydrocarbon coatings using dielectric barrier controlled atmospheric pressure glow discharge plasma

    NASA Astrophysics Data System (ADS)

    Mishra, K. K.; Khardekar, R. K.; Singh, Rashmi; Pant, H. C.

    2002-09-01

    Conventionally, low-pressure (<1 Torr) electrical discharges are used for material processing and thin-film deposition. These schemes suffer mainly due to the high cost of equipment and the complexity of operations. The atmospheric pressure glow discharge plasma is developed using a threaded styled electrode in different configurations, and these reactors are used to produce plasma polymerized coatings, required on plane substrates as self-supporting films to obtain membranes for blocking holes in cavities, and on microballoon targets, which are used as fuel containers for inertial confinement fusion, to avoid DT gas permeation. Helium gas is used as the supporting gas for formation and stabilization of atmospheric pressure glow discharge plasma reactors. Ethylene and acetylene gases are used as monomers to produce plasma polymerized hydrocarbon films. These films are characterized using scanning electron microscopy. Plasma polymerized coatings of thickness 100 nm-10 μm with a smooth surface finish (rms<100 nm) are deposited successfully. The surface finish is further improved using a postdischarge configuration. Preliminary results are very encouraging but further progress is to be made in this area. We are also planning to extend this technique for C:H coating of microballoons, which are used as fuel containers in inertial confinement fusion.

  10. Analysis of microstructure and properties of multilayer coatings produced by laser cladding

    NASA Astrophysics Data System (ADS)

    Bykovskiy, D. P.; Petrovskiy, V. N.; Dzhumaev, P. S.; Polskiy, V. I.; Yermachenko, V. M.

    2016-02-01

    Purpose of the work is to prepare multilayer coatings corresponding to specified requirements to recovery and improvement of surface details. Requirements to coatings: providing durable and reliable adhesion base and filler materials, absence of pores, cracks, delaminations, reducing mixing metal base and cladding. We used iron-based PR-10R6M5 and tungsten carbide Hoganas 44712 powders. Experimental determination of the optimal technological mode of application of the single track, the coefficient of overlapping tracks to create a full layer, the angle of the second cladding layer, relative to the first one and, finally, the determination of the optimal additive tungsten carbide to achieve increased durability were produced to fulfill these requirements.

  11. Preparation and properties of the Ni-Al/Fe-Al intermetallics composite coating produced by plasma cladding

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Min; Liu, Bang-Wu; Sun, Dong-Bai

    2011-12-01

    A novel approach to produce an intermetallic composite coating was put forward. The microstructure, microhardness, and dry-sliding wear behavior of the composite coating were investigated using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrum (EDS) analysis, microhardness test, and ball-on-disc wear experiment. XRD results indicate that some new phases FeAl, Fe0.23Ni0.77Al, and Ni3Al exit in the composite coating with the Al2O3 addition. SEM results show that the coating is bonded with carbon steel metallurgically and exhibits typical rapid directional solidification structures. The Cr7C3 carbide and intermetallic compounds co-reinforced composite coating has a high average hardness and exhibits an excellent wear resistance under dry-sliding wear test compared with the Cr7C3 carbide-reinforced composite coating. The formation mechanism of the intermetallic compounds was also investigated.

  12. Investigation of Cu-Fe-based coating produced on copper alloy substrate by laser induction hybrid rapid cladding

    NASA Astrophysics Data System (ADS)

    Zhou, Shengfeng; Zhang, Tianyou; Xiong, Zheng; Dai, Xiaoqin; Wu, Chao; Shao, Zhishong

    2014-07-01

    The Cu-Fe-based coating was produced on copper alloy substrate by laser induction hybrid rapid cladding (LIHRC). The results showed that the maximum laser scanning speed and the maximum powder feeding rate can be increased to 3200 mm/min and 110 g/min, respectively. The coating was mainly composed of α-Fe and ɛ-Cu phases. At the bottom of coating, Cu-rich matrix took on planar growth and columnar dendritic morphology. In the center of coating, Fe-rich spherical particles containing a supersaturated Cu were embedded in Cu-rich matrix and many fine Cu-rich grains were precipitated inside the Fe-rich spherical particles. However, at the top of coating, the smaller Fe-rich spherical particles were embedded inside the larger Cu-rich spherical particles which were embedded in the dendritic Fe-rich matrix. The microhardness of coating was much three times higher than that of substrate.

  13. A review on calcium phosphate coatings produced using a sputtering process--an alternative to plasma spraying.

    PubMed

    Yang, Yunzhi; Kim, Kyo-Han; Ong, Joo L

    2005-01-01

    New promising techniques for depositing hydroxyapatite (HA) and calcium phosphate (CaP) coatings on medical devices are continuously being investigated. Given the vast number of experimental deposition process currently available, this review will focus only on CaP and/or HA coatings produced using the sputtering process. This review will discuss the characterization of sputtered CaP coatings before and after post-deposition treatments and tissue responses to some of the characterized coating surfaces. From the studies observed in the literature, current research on sputtered CaP coatings has shown some promises that may eliminate some of the problems associated with the plasma-spraying process. It has been generally accepted that sputtered HA and CaP coatings improve bone strength and initial osseointegration rate. However, optimal coating properties required to achieve maximal bone response are yet to be reported. As such, the use of well-characterized sputtered CaP and/or HA surfaces in the evaluation of biological responses should be well documented to avoid controversial results. In addition, future investigations of the sputtering process should include clinical trials, to continue the understanding of bone responses to coated-implant surfaces of different properties, and the possibility of coupling sputtered HA and CaP coatings with growth factors. PMID:15262475

  14. A Comparative Study on Improved Arrhenius-Type and Artificial Neural Network Models to Predict High-Temperature Flow Behaviors in 20MnNiMo Alloy

    PubMed Central

    Yu, Chun-tang; Liu, Ying-ying; Xia, Yu-feng

    2014-01-01

    The stress-strain data of 20MnNiMo alloy were collected from a series of hot compressions on Gleeble-1500 thermal-mechanical simulator in the temperature range of 1173∼1473 K and strain rate range of 0.01∼10 s−1. Based on the experimental data, the improved Arrhenius-type constitutive model and the artificial neural network (ANN) model were established to predict the high temperature flow stress of as-cast 20MnNiMo alloy. The accuracy and reliability of the improved Arrhenius-type model and the trained ANN model were further evaluated in terms of the correlation coefficient (R), the average absolute relative error (AARE), and the relative error (η). For the former, R and AARE were found to be 0.9954 and 5.26%, respectively, while, for the latter, 0.9997 and 1.02%, respectively. The relative errors (η) of the improved Arrhenius-type model and the ANN model were, respectively, in the range of −39.99%∼35.05% and −3.77%∼16.74%. As for the former, only 16.3% of the test data set possesses η-values within ±1%, while, as for the latter, more than 79% possesses. The results indicate that the ANN model presents a higher predictable ability than the improved Arrhenius-type constitutive model. PMID:24688358

  15. Rational construction of three dimensional hybrid Co3O4@NiMoO4 nanosheets array for energy storage application

    NASA Astrophysics Data System (ADS)

    Hong, Wei; Wang, Jinqing; Gong, Peiwei; Sun, Jinfeng; Niu, Lengyuan; Yang, Zhigang; Wang, Zhaofeng; Yang, Shengrong

    2014-12-01

    Electrodes with rationally designed hybrid nanostructures can offer many opportunities for the enhanced performance in electrochemical energy storage. In this work, the uniform 2D Co3O4-based building blocks have been prepared through a facile chemical etching assistant approach and a following treatment of thermal annealing. The obtained nanosheets array has been directly employed as 2D backbone for the subsequent construction of hybrid nanostructure of Co3O4@NiMoO4 by a simple hydrothermal synthesis. As a binder-free electrode, the constructed 3D hybrid nanostructures exhibit a high specific capacitance of 1526 F g-1 at a current density of 3 mA cm-2 and a capacitance retention of 72% with the increase of current density from 3 mA cm-2 to 30 mA cm-2. Moreover, an asymmetric supercapacitor based on this hybrid Co3O4@NiMoO4 and activated carbon can deliver a maximum energy density of 37.8 Wh kg-1 at a power density of 482 W kg-1. The outstanding electrochemical behaviors presented here suggest that this hybrid nanostructured material has potential applications in energy storage.

  16. Synthesis, Characterization, and Catalytic Activity of Sulfided Silico-Alumino-Titanate (Si-Al-Ti) Mixed Oxides Xerogels Supported Ni-Mo Catalyst

    SciTech Connect

    Al-Adwani, H.A.; Anthony, R.G.; Gardner, T.J.; Thammachote, N.

    1999-02-24

    Layered semicrystalline silico-alumino-titanate (Si-Al-Ti) mixed oxides were synthesized by a modified sol-gel method with hydrothermal synthesis temperatures less than 200 C and autogenic pressure. The solid products are semicrystalline materials with a surface area of 136-367 m{sup 2}/g and a monomodal pore size distribution with an average pore diameter of 3.6-4.7 nrn. The catalytic activity for pyrene hydrogenation in a batch reactor at 300 C and 500 psig was determined for sulfided Ni-Mo supported on the Si-Al-Ti mixed oxide. The activity was a function of the support composition the heat treatment before and after loading the active metals, the addition of organic templates, and different methods of metal loading. The most active sulfided Ni-Mo/Si-Al-Ti catalyst has an activity in the same range as the commercial catalyst, Shell 324, but the metal loading is 37% less than the commercial catalyst.

  17. Characterization of hard coatings produced by laser cladding using laser-induced breakdown spectroscopy technique

    NASA Astrophysics Data System (ADS)

    Varela, J. A.; Amado, J. M.; Tobar, M. J.; Mateo, M. P.; Yañez, A.; Nicolas, G.

    2015-05-01

    Protective coatings with a high abrasive wear resistance can be obtained from powders by laser cladding technique, in order to extend the service life of some industrial components. In this work, laser clad layers of self-fluxing NiCrBSi alloy powder mixed with WC powder have been produced on stainless steel substrates of austenitic type (AISI 304) in a first step and then chemically characterized by laser-induced breakdown spectroscopy (LIBS) technique. With the suitable laser processing parameters (mainly output power, beam scan speed and flow rate) and powders mixture proportions between WC ceramics and NiCrBSi alloys, dense pore free layers have been obtained on single tracks and on large areas with overlapped tracks. The results achieved by LIBS technique and applied for the first time to the analysis of laser clads provided the chemical composition of the tungsten carbides in metal alloy matrix. Different measurement modes (multiple point analyses, depth profiles and chemical maps) have been employed, demonstrating the usefulness of LIBS technique for the characterization of laser clads based on hardfacing alloys. The behavior of hardness can be explained by LIBS maps which evidenced the partial dilution of some WC spheres in the coating.

  18. Transparent conductive reduced graphene oxide thin films produced by spray coating

    NASA Astrophysics Data System (ADS)

    Shi, HongFei; Wang, Can; Sun, ZhiPei; Zhou, YueLiang; Jin, KuiJuan; Yang, GuoZhen

    2015-01-01

    Reduced graphene oxide thin films were fabricated on quartz by spray coating method using a stable dispersion of reduced graphene oxide in N,N-Dimethylformamide. The dispersion was produced by chemical reduction of graphene oxide, and the film thickness was controlled with the amount of spray volume. AFM measurements revealed that the thin films have near-atomically flat surface. The chemical and structural parameters of the samples were analyzed by Raman and XPS studies. It was found that the thin films show electrical conductivity with good optical transparency in the visible to near infrared region. The sheet resistance of the films can be significantly reduced by annealing in vacuum and reach 58 kΩ with a light transmittance of 68.69% at 550 nm. The conductive transparent properties of the reduced graphene oxide thin films would be useful to develop flexible electronics.

  19. Uniform trapped fields produced by stacks of HTS coated conductor tape

    NASA Astrophysics Data System (ADS)

    Mitchell-Williams, T. B.; Baskys, A.; Hopkins, S. C.; Kalitka, V.; Molodyk, A.; Glowacki, B. A.; Patel, A.

    2016-08-01

    The trapped magnetic field profile of stacks of GdBa2Cu3O7‑x superconducting tape was investigated. Angled stacks of superconducting tape were magnetized and found to produce very uniform trapped field profiles. The angled stacks were made of 12 mm × 24 mm solder coated tape pieces and were bonded together following a brief consolidation heat treatment. Layering multiple stacks together and adding a ferromagnetic plate beneath the samples were both found to enhance the magnitude and uniformity of the trapped field profiles. Stationary and time-dependent critical state finite element models were also developed to complement the experimental results and investigate the magnetization process. The size and shapes possible with the angled stacks make them attractive for applications requiring uniform magnetic fields over larger areas than can be achieved with existing bulk rings or tape annuli.

  20. Interfacial reaction in cast WC particulate reinforced titanium metal matrix composites coating produced by laser processing

    NASA Astrophysics Data System (ADS)

    Liu, Dejian; Hu, Peipei; Min, Guoqing

    2015-06-01

    Laser injection of ceramic particle was conducted to produce particulate reinforced metal matrix composites (MMCs) coating on Ti-6Al-4V alloy. Cast WC particle (WCp) was used as injection reinforcement to avoid excessive release of carbon atoms into the melt pool. The interfaces and boundaries between WC and Ti matrix were investigated by electron microscopy study. Compared with single crystal WCp, cast WCp was an appropriate solution to control the reaction products (TiC) in the matrix and the total amount of reaction products was significantly reduced. Irregular-shape reaction layers were formed around cast WCp. The reaction layers consist of a W2C layer and a mixed layer of W and TiC. Such reaction layers are effective in load transfer under an external load.

  1. Essais de fissuration a froid appliques aux metaux d'apport inoxydables martensitiques 410NiMo

    NASA Astrophysics Data System (ADS)

    Paquin, Mathieu

    Martensitic stainless steels have represented since few years a material of choice for the manufacture of mechanical parts such as hydroelectric turbines. The development of the alloy has led to grades with very low amount of carbon giving them a good weldability. The assembly of these parts, made by autogenous welding, requires the use of materials with low transformation temperature (LTT) such as 410NiMo. These filler metals are also used for assembly by heterogeneous welding of steel parts susceptible to cold cracking. The transformation of austenite to martensite occurring at low temperature, residual stresses from single-pass welding operation are different from those normally found and reduce the risk of cracking. By cons, industrial experience shows that in situation of multipass welding, the risks of cold cracking are still present. This project aimed to determine a cracking test for assessing susceptibility to cold cracking of 13%Cr-4%Ni stainless steel according to the welding procedure, in autogenous welding situation. Literature contains much information about cold cracking phenomena. That phenomena occurs under three conditions. These conditions are: a high diffusible hydrogen level, significant residual stresses and a brittle microstructure. It seems that despite the low mass ratio of carbon (0.022%C) and the low diffusible hydrogen level (< 3 ml/100g) risks of cold cracking remain present during multipass deposits. Use of cracking tests was necessary to assess the sensitivity to cracking of the martensitic stainless steel. Before the work preliminary tests have been made or tested Tekken GBOP and testing to determine that to obtain the most representative of the industrial reality results. Then they have been modified to reverse the compression stress in the seam test to tension by the addition of a second weld. This inversion occurs in multipass welding and has been targeted as an important factor in the occurrence of cold cracking phenomenon. The

  2. Relative Importance of Various Sources of Defect-Producing Hydrogen Introduced into Steel During Application of Vitreous Coatings

    NASA Technical Reports Server (NTRS)

    Moore, Dwight G; Mason, Mary A; Harrison, William N

    1953-01-01

    When porcelain enamels or vitreous-type ceramic coatings are applied to ferrous metals, there is believed to be an evolution of hydrogen gas both during and after the firing operation. At elevated temperatures rapid evolution may result in blistering while if hydrogen becomes trapped in the steel during the rapid cooling following the firing operation gas pressures may be generated at the coating-metal interface and flakes of the coating literally blown off the metal. To determine experimentally the relative importance of the principal sources of the hydrogen causing the defects, a procedure was devised in which heavy hydrogen (deuterium) was substituted in turn for regular hydrogen in each of five possible hydrogen-producing operations in the coating process. The findings of the study were as follows: (1) the principal source of the defect-producing hydrogen was the dissolved water present in the enamel frit that was incorporated into the coating. (2) the acid pickling, the milling water, the chemically combined water in the clay, and the quenching water were all minor sources of defect-producing hydrogen under the test conditions used. Confirming experiments showed that fishscaling could be eliminated by using a water-free coating.

  3. Coatings.

    ERIC Educational Resources Information Center

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  4. Development and Characterization of Nanostructured Cermet Coatings Produced by Co-electrodeposition

    NASA Astrophysics Data System (ADS)

    Farrokhzad, Mohammad Ali

    Nanostructured cermet (ceramic-metallic) coatings are a group of materials that combine properties possessed by ceramics, such as oxidation resistance and high hardness, and the properties of metals such as strength and ductility. These coatings consist of nano-sized metal-oxide particles (i.e. Al2 O3) dispersed into a corrosion resistant metal matrix such as nickel. Cermet coatings have been used in many industrial applications such as cutting tools and jet engines where high temperature and erosion resistance performance are required. However, despite the promising properties, the lack of experimental data and theories on high temperature oxidation and mechanical properties of cermet coatings have restricted their full potential to be used in technologies for oil sand production such as In-Situ Combustion (ISC). In this study, the structure of cermet coatings was investigated to identify the characteristics that give rise to oxidation performance and wear resistance properties of cermet coatings. The experimental oxidation results on the single-component oxide cermet coatings showed that when Al2O3 and TiO2 were combined in the electrolyte, the new combination can improve oxidation performance (less mass gain) as compared to a pure Ni coating. Based on the oxidation and micro-hardness results, a new group of nanostructured cermet coatings (double-component oxides) was developed and investigated using long term oxidation tests, thermo-gravimetric analysis in mixed gas, thermal cycling, micro-hardness and abrasive wear tests. The mechanical analysis of the newly developed coatings showed improved resistance against wear and thermal cycling compared to single-component oxide cermet and pure Ni coatings. Furthermore, some new theoretical analysis were also put forward that aims at a new explanation of high temperature oxidation for cermet coatings.

  5. Laser Surface Treatment of Silica Sol-gel Coating to Produce Nanocrystalline Structure

    NASA Astrophysics Data System (ADS)

    Razavi, R. Shoja; Gordani, Gh.; Hojjati, A.

    2011-12-01

    In this study two methods of laser and furnace sintering are used to prepare nanocrystalline structure of silica sol-gel coating on glass substrate. In laser sintering method, an Nd:YAG pulsed laser with a laser pulse energy of 1 J used to sinter the silica sol-gel coating. To evaluate the surface morphology and microstructural analysis, XRD and SEM were used. The optical properties of coatings were examined by UV/VIS spectroscopy. The results indicated that the laser sintered coating was denser than the furnace sintered coating. No porosity and cracks were detected on the surface of laser sintered coating. Using Scherer mathematical equation, it was shown that the grain size of laser sintered coating is well within nano size range. The uniformity of nanocrystalline structure clearly improved the reflection of incident beam from the laser sintered coating. This was mainly due to increase in grain boundary regions which in turn can cause some the wavelength of the incident beam to be transmitted from silica coatings.

  6. Silica coating of polymer nanowires produced via nanoimprint lithography from femtosecond laser machined templates

    NASA Astrophysics Data System (ADS)

    Rajput, Deepak; Costa, Lino; Terekhov, Alexander; Lansford, Kathleen; Hofmeister, William

    2012-03-01

    In this paper we report on the fabrication of regular arrays of silica nanoneedles by deposition of a thin layer of silica on patterned arrays of polymer nanowires (or polymer nanohair). An array of high-aspect-ratio nanoscale diameter holes of depths greater than 10 µm was produced at the surface of a fused silica wafer by an amplified femtosecond laser system operated in single-pulse mode. Cellulose acetate (CA) film was imprinted into the nanoholes and peeled off to form a patterned array of standing CA nanowires, a negative replica of the laser machined nanoholes. The cellulose acetate replica was then coated with silica in a chemical vapor deposition process using silicon tetrachloride vapor at 65 °C. Field emission scanning electron microscopy, focused ion beam sectioning, energy dispersive x-ray analysis and Fourier-transform infrared spectroscopy were used to characterize the silica nanoneedles. Precisely patterned, functionalized arrays of standing silica nanoneedles are useful for a number of applications.

  7. Method of producing carbon coated nano- and micron-scale particles

    DOEpatents

    Perry, W. Lee; Weigle, John C; Phillips, Jonathan

    2013-12-17

    A method of making carbon-coated nano- or micron-scale particles comprising entraining particles in an aerosol gas, providing a carbon-containing gas, providing a plasma gas, mixing the aerosol gas, the carbon-containing gas, and the plasma gas proximate a torch, bombarding the mixed gases with microwaves, and collecting resulting carbon-coated nano- or micron-scale particles.

  8. Quality optimization of thermally sprayed coatings produced by the JP-5000 (HVOF) gun using mathematical modeling

    NASA Technical Reports Server (NTRS)

    Tawfik, Hazem

    1994-01-01

    Currently, thermal barrier coatings (TBC) of gas-turbine blades and similar applications have centered around the use of zirconia as a protective coating for high thermal applications. The advantages of zirconia include low thermal conductivity and good thermal shock resistance. Thermally sprayed tungsten carbide hardface coatings are used for a wide range of applications spanning both the aerospace and other industrial markets. Major aircraft engine manufacturers and repair facilities use hardface coatings for original engine manufacture (OEM), as well as in the overhaul of critical engine components. The principle function of these coatings is to resist severe wear environments for such wear mechanisms as abrasion, adhesion, fretting, and erosion. The (JP-5000) thermal spray gun is the most advanced in the High Velocity Oxygen Fuel (HVOF) systems. Recently, it has received considerable attention because of its relative low cost and its production of quality coatings that challenge the very successful but yet very expensive Vacuum Plasma Spraying (VPS) system. The quality of thermal spray coatings is enhanced as porosity, oxidation, residual stress, and surface roughness are reduced or minimized. Higher densification, interfacial bonding strength, hardness and wear resistance of coating are desirable features for quality improvement.

  9. Hydrophilicity Characteristics of Thermal Sprayed Coating Produced Using Calcination Powders Recovered from Waste Dry Batteries

    NASA Astrophysics Data System (ADS)

    Futamata, Masami; Nakanishi, Kimio; Itoh, Hidenobu; Ohnishi, Nobuhiro

    A ceramic coating with super hydrophilicity characteristics (the contact angle θ=0°) was prepared by the thermal spraying technique using calcinations powders recovered from the waste dry batteries (IZC). Evaporation behavior and evaporation time of a water droplet for the IZC coatings on a mild steel substrate were examined. It was found that the water droplet did not show the Leidenfrost phenomenon on the IZC coatings surface, and the evaporation time remarkably shortened compared with those on the grinding or blasted surfaces of the mild steel substrate. On the other hand, the cooling speed in soaking the heated test piece in boiling water was examined. The cooling speed of the IZC coated substrate remarkably increases in the initial stage, since it changes from film boiling to nucleate boiling. These facts suggest that the IZC coatings are effective for improvement in the evaporation and cooling speed.

  10. Friction and wear of self-lubricating TiN-MoS{sub 2} coatings produced by chemical vapor deposition

    SciTech Connect

    Blau, P.J.; Yust, C.S.; Bae, Y.W.; Besmann, T.M.; Lee, W.Y.

    1994-12-31

    The purpose of the work reported here was to develop special chemical vapor deposition (CVD) methods to produce self-lubricating ceramic coatings in which the lubricating and structural phases were co-deposited on Ti-6Al-4V alloy substrates. These novel composite coatings are based on a system containing titanium nitride and molybdenum disulfide. The method for producing these coatings and their sliding behavior against silicon nitride counterfaces, in the temperature range 20--700 C in air, are described. The initial sliding friction coefficients for the composite coatings at room temperature were 0.07--0.30, but longer-term transitions to higher friction occurred, and specimen-to-specimen test variations suggested that further developments of the deposition process are required to assure repeatable friction and wear results. Friction and wear tests at 300 and 700 C produced encouraging results, but tests run at an intermediate temperate of 400 C exhibited friction coefficients of 1.0 or more. Oxidation and a change in the nature of the debris layers formed during sliding are believed to be responsible for this behavior.

  11. Physical properties and cellular responses to calcium phosphate coating produced by laser rapid forming on titanium.

    PubMed

    Gao, Y; Hu, J; Guan, T H; Wu, J; Zhang, C B; Gao, B

    2014-01-01

    In order to improve the surface bioactivity of titanium implants, CaCO₃ and CaHPO₄·2H₂O powder was used to fabricate a calcium phosphate (CaP) coating using laser rapid forming (LRF) technology. The surface characterization showed that a porous and beta-tricalcium phosphate (beta-TCP) layer with small amount of alpha-TCP was formed on commercial pure titanium (Ti). The bonding strength between the coating and the Ti substrate was above 40.17 MPa measured by the means of pull-off test. The elastic modulus and the average microhardness of the coating were 117.61 GPa and 431.2 HV₀.₁, respectively. Through the static immersion test, it was proved that the coating could not only prevent the corrosion of Ti but also promote the redeposition of beta-TCP in artificial saliva. Osteoblasts possessed good attachment performance and strong proliferation ability on the surface of LRF coating (p < 0.05) in our cell experiments. This result demonstrated that the LRF coating could improve the surface cytocompatibility of titanium. Using scanning electron microscopy observation, it was found that osteoblasts grown on LRF coating formed multiple layers in pours. The result of reverse transcription PCR analysis demonstrated that the expressions of ITGβ1 and BMP-2 were significantly (p < 0.05) upregulated on the LRF coating in a time-dependent manner, compared with uncoated Ti. These findings suggested that the LRF technology might be a promising potential treatment for fabricating CaP coatings on titanium implants. PMID:23139072

  12. Method of producing an oxide dispersion strengthened coating and micro-channels

    SciTech Connect

    Kang, Bruce S; Chyu, Minking K; Alvin, Mary Anne; Gleeson, Brian M

    2013-12-17

    The disclosure provides a method for the production of composite particles utilizing a mechano chemical bonding process following by high energy ball milling on a powder mixture comprised of coating particles, first host particles, and second host particles. The composite particles formed have a grain size of less than one micron with grains generally characterized by a uniformly dispersed coating material and a mix of first material and second material intermetallics. The method disclosed is particularly useful for the fabrication of oxide dispersion strengthened coatings, for example using a powder mixture comprised of Y.sub.2O.sub.3, Cr, Ni, and Al. This particular powder mixture may be subjected to the MCB process for a period generally less than one hour following by high energy ball milling for a period as short as 2 hours. After application by cold spraying, the composite particles may be heat treated to generate an oxide-dispersion strengthened coating.

  13. Hydrophilicity Characteristic of Thermal Sprayed Coating Produced Using Calcination Powders Recovered from Waste Dry Batteries

    NASA Astrophysics Data System (ADS)

    Futamata, Masami; Hoshino, Yasutaka; Nakanishi, Kimio; Itoh, Hidenobu; Ohnishi, Nobuhiro

    The powders called IZC(Itomuka Zinc Calcine) that are obtained from waste dry battery by roast processing mainly consist of oxides of zinc and manganese. Part of IZC is used as a raw material of the ferrite but the majority is unused. Authors considered its application to the thermal spray material. Thermal sprayed coating made by IZC powders possesses excellent light absorption, heat absorption, electromagnetic wave absorption and hydrophilicity characteristics. Hydrophilicity characteristic of IZC coating is especially remarkable, and IZC coating is expected to be applied for various heat exchangers such as evaporators. In this study, control test was done on two kinds of thermal sprayed coatings made by IZC powders decreased in zinc oxide and manganese dioxide powders without containing zinc oxide, and hydrophilicity characteristic of the IZC coatings were experimentally considered from the viewpoint of structure of coating and chemical composition. As a result of this study, the following useful findings were acquired to the clarification of the hydrophilicity appearance mechanism. Contact angle as an evaluation indicator of hydrophilicity characteristic is effected by manganese oxide stronger than zinc oxide, while not strongly effected by the roughness of the structure. The diameter of waterdrop spread is not necessarily the same even if the contact angle is the same as θ=0°.

  14. Producing ultra-thin silica coatings on iron-oxide nanoparticles to improve their surface reactivity

    NASA Astrophysics Data System (ADS)

    Kralj, Slavko; Makovec, Darko; Čampelj, Stanislav; Drofenik, Miha

    2010-07-01

    The reactivity of the relatively inert surfaces of iron-oxide magnetic nanoparticles can be significantly improved by coating the surfaces with silica. Unfortunately, however, this nonmagnetic silica layer tends to dilute the magnetic properties of the nanoparticles. Therefore, the silica layer should be as continuous, homogeneous, and as thin as possible. In this investigation we coated superparamagnetic maghemite nanoparticles by hydrolysis and the polycondensation of tetraethyl orthosilicate (TEOS), with the ethanol solution of TEOS being added to a stable suspension of citric acid-coated nanoparticles. The influences of the various parameters of the procedure on the quality of the coatings were systematically evaluated. The quality of the silica layer was characterized using electron microscopy and by performing leaching of the nanoparticles in HCl, while the surface reactivity was tested by grafting (3-aminopropyl) triethoxysilane (APS) onto the nanoparticles. We observed that the surface concentration of the grafted APS strongly increased when the nanoparticles were coated with a silica layer. The choice of experimental conditions for the coating procedure that favors the heterogeneous nucleation of silica on the surfaces of the nanoparticles enabled the preparation of very thin silica layers, less than 2 nm thick. By decreasing the amount of added TEOS to correspond to a monolayer of -Si-OH at the nanoparticles' surfaces, their surface reactivity could be very much improved, and with a reduction in their magnetization of only ˜10%.

  15. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-04-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  16. Microstructure and Sliding Wear Behavior of Fe-Based Coatings Manufactured with HVOF and HVAF Thermal Spray Processes

    NASA Astrophysics Data System (ADS)

    Milanti, A.; Matikainen, V.; Bolelli, G.; Koivuluoto, H.; Lusvarghi, L.; Vuoristo, P.

    2016-06-01

    The microstructure and micromechanical behavior of thermally sprayed Fe-based coatings manufactured with high-velocity oxygen fuel (HVOF) and high-velocity air fuel (HVAF) processes were investigated. Fe-Cr-Ni-Si-B-C and Fe-Cr-Ni-Mo-Si-B-C powders were used as the feedstock materials. The coatings showed a highly dense microstructure with near-zero oxidation. The microstructure of the feedstock powders was better retained when sprayed with HVAF process. Differential scanning calorimetry revealed two small exothermic peaks at about 600 °C for the HVOF-sprayed coatings, without any increase in weight in thermogravimetric analysis. It suggested the re-precipitation of carbides that were dissolved during spraying due to the higher particle temperature reported by spray diagnostics system during the HVOF process (≈1800 °C) compared to the HVAF one (≈1400 °C). Micro- and nano-indentations helped to show the difference in inter-lamellar cohesive strength and, in turn, in the particle deposition mechanism. Coatings sprayed with Fe-Cr-Ni-Mo-Si-B-C composition possessed higher sliding wear resistance than that of Fe-Cr-Ni-Si-B-C due to higher nano-hardness. More specifically, HVOF-sprayed Fe-Cr-Ni-Mo-Si-B-C coating showed the largest intra-lamellar hardness, the largest elasticity, and high quality of particle interfaces which resulted in lower sliding wear rate.

  17. Characterization of zirconia- and niobia-silica mixture coatings produced by ion-beam sputtering

    SciTech Connect

    Melninkaitis, Andrius; Tolenis, Tomas; Mazule, Lina; Mirauskas, Julius; Sirutkaitis, Valdas; Mangote, Benoit; Fu Xinghai; Zerrad, Myriam; Gallais, Laurent; Commandre, Mireille; Kicas, Simonas; Drazdys, Ramutis

    2011-03-20

    ZrO{sub 2}-SiO{sub 2} and Nb{sub 2}O{sub 5}-SiO{sub 2} mixture coatings as well as those of pure zirconia (ZrO{sub 2}), niobia (Nb{sub 2}O{sub 5}), and silica (SiO{sub 2}) deposited by ion-beam sputtering were investigated. Refractive-index dispersions, bandgaps, and volumetric fractions of materials in mixed coatings were analyzed from spectrophotometric data. Optical scattering, surface roughness, nanostructure, and optical resistance were also studied. Zirconia-silica mixtures experience the transition from crystalline to amorphous phase by increasing the content of SiO{sub 2}. This also results in reduced surface roughness. All niobia and silica coatings and their mixtures were amorphous. The obtained laser-induced damage thresholds in the subpicosecond range also correlates with respect to the silica content in both zirconia- and niobia-silica mixtures.

  18. Structure and Properties of Ti-O-N Coatings Produced by Reactive Magnetron Sputtering

    NASA Astrophysics Data System (ADS)

    Konischev, M. E.; Kuzmin, O. S.; Pustovalova, A. A.; Morozova, N. S.; Evdokimov, K. E.; Surmenev, R. A.; Pichugin, V. F.; Epple, M.

    2014-02-01

    Results of an experimental study of the optical characteristics of gas discharges are presented. The study was aimed at optimizing the operating modes of a mid-frequency magnetron sputtering system to efficiently deposit Ti-O-N coatings. The conditions for maintaining the intensity of the chosen spectroscopic lines that ensure synthesis of titanium oxide and titanium oxynitride coatings have been revealed. The morphology, structure, contact angle, and free surface energy of titanium oxide and titanium oxynitride coatings on type 12Kh18N10T stainless steel substrates were examined by using scanning and transmission electron microscopy and infrared spectroscopy, and by measuring the wetting angle. The results of examination of the structure and properties of the synthesized films and their physicomechanical and optical characteristics are given.

  19. Antimicrobial Activities and Water Vapor Barrier of Starch-Lipid Based Edible Coatings on Fresh Produce

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The uses of edible antimicrobial films or coatings have been proven to be a novel way of suppressing pathogen contaminations of fresh foods where physical barriers alone aren’t enough. In the present study, we embedded essential oils into a proprietary starch-lipids composite, called Fantesk, to in...

  20. Microstructure characteristics of ZrO2 coating produced by atmospheric pressure chemical vapor deposition.

    PubMed

    Sun, Wei; Xiong, Xiang; Li, Xiaobin

    2011-09-01

    To settle the problem of low growth rate when prepare ZrO2 thermal barrier coating by Metalorganic CVD (MOCVD), a simple method was employed-atmospheric pressure CVD (APCVD). The paper firstly thermodynamic calculated the effect of O/Zr ratio and temperature on phase formation at various H/C ratios for ZrCl4-CO2-H2-Ar system. With temperature increment, the solid phase changes from C+ monoclinic ZrO2 to Monoclinic ZrO2 then to tetragonal ZrO2. With the increase of H/C ratio, the phase zone of C+ monoclinic ZrO2 expands. XRD and Raman spectrum were employed to measure phase structure of ZrO2 coating at different temperature. At 1300 degrees C, the coating contains a small amount tetragonal ZrO2 phase besides monoclinic phase; at 1100 degrees C, the coating is composed of monoclinic ZrO2 phase and a little C. The surface SEM images show the small grains evolve to polycrystals which have clear crystal form when raising temperature. The cross-section images show that dense ZrO2 column crystals arrange normal to the substrate. PMID:22097578

  1. Enteric coated spheres produced by extrusion/spheronization provide effective gastric protection and efficient release of live therapeutic bacteria.

    PubMed

    de Barros, João M S; Lechner, Tabea; Charalampopoulos, Dimitrios; Khutoryanskiy, Vitaliy V; Edwards, Alexander D

    2015-09-30

    We present a novel but simple enteric coated sphere formulation containing probiotic bacteria (Lactobacillus casei). Oral delivery of live bacterial cells (LBC) requires live cells to survive firstly manufacturing processes and secondly GI microbicidal defenses including gastric acid. We incorporated live L. casei directly in the granulation liquid, followed by granulation, extrusion, spheronization, drying and spray coating to produce dried live probiotic spheres. A blend of MCC, calcium-crosslinked alginate, and lactose was developed that gave improved live cell survival during manufacturing, and gave excellent protection from gastric acid plus rapid release in intestinal conditions. No significant loss of viability was observed in all steps except drying, which resulted in approximately 1 log loss of viable cells. Eudragit coating was used to protect dried live cells from acid, and microcrystalline cellulose (MCC) was combined with sodium alginate to achieve efficient sphere disintegration leading to rapid and complete bacterial cell release in intestinal conditions. Viability and release of L. casei was evaluated in vitro in simulated GI conditions. Uncoated spheres gave partial acid protection, but enteric coated spheres effectively protected dried probiotic LBC from acid for 2h, and subsequently released all viable cells within 1h of transfer into simulated intestinal fluid. PMID:26188314

  2. Use of gamma-irradiation technology in combination with edible coating to produce shelf-stable foods

    NASA Astrophysics Data System (ADS)

    Ouattara, B.; Sabato, S. F.; Lacroix, M.

    2002-03-01

    This research was undertaken to determine the effectiveness of low-dose gamma-irradiation combined with edible coatings to produce shelf-stable foods. Three types of commercially distributed food products were investigated: precooked shrimps, ready to cook pizzas, and fresh strawberries. Samples were coated with various formulations of protein-based solutions and irradiated at total doses between 0 and 3 kGy. Samples were stored at 4°C and evaluated periodically for microbial growth. Sensorial analysis was also performed using a nine-point hedonic scale to evaluate the organoleptic characteristics (odor, taste and appearance). The results showed significant ( p⩽0.05) combined effect of gamma-irradiation and coating on microbial growth (APCs and Pseudomonas putida). The shelf-life extension periods ranged from 3 to 10 days for shrimps and from 7 to 20 days for pizzas, compared to uncoated/unirradiated products. No significant ( p>0.05) detrimental effect of gamma-irradiation on sensorial characteristics (odor, taste, appearance) was observed. In strawberries, coating with irradiated protein solutions resulted in significant reduction of the percentage of mold contamination.

  3. Rhenium and osmium isotopes in black shales and Ni-Mo-PGE-rich sulfide layers, Yukon Territory, Canada, and Hunan and Guizhou provinces, China

    USGS Publications Warehouse

    Horan, M.F.; Morgan, J.W.; Grauch, R.I.; Coveney, R.M., Jr.; Murowchick, J.B.; Hulbert, L.J.

    1994-01-01

    Rhenium and osmium abundances and osmium isotopic compositions were determined by negative thermal ionization mass spectrometry for samples of Devonian black shale and an associated Ni-enriched sulfide layer from the Yukon Territory, Canada. The same composition information was also obtained for samples of early Cambrian Ni-Mo-rich sulfide layers hosted in black shale in Guizhou and Hunan provinces, China. This study was undertaken to constrain the origin of the PGE enrichment in the sulfide layers. Samples of the Ni sulfide layer from the Yukon Territory are highly enriched in Re, Os, and other PGE, with distinctly higher Re/192Os but similar Pt/Re, compared to the black shale host. Re-Os isotopic data of the black shale and the sulfide layer are approximately isochronous, and the data plot close to reference isochrons which bracket the depositional age of the enclosing shales. Samples of the Chinese sulfide layers are also highly enriched in Re, Os, and the other PGE. Re/192Os are lower than in the Yukon sulfide layer. Re-Os isotopic data for the sulfide layers lie near a reference isochron with an age of 560 Ma, similar to the depositional age of the black shale host. The osmium isotopic data suggest that Re and PGE enrichment of the brecciated sulfide layers in both the Yukon Territory and in southern China may have occurred near the time of sediment deposition or during early diagenesis, during the middle to late Devonian and early Cambrian, respectively. ?? 1994.

  4. The effects of Ni, Mo, Ti and Si on the mechanical properties of Cr free Mn steel (Fe-25Mn-5Al-2C)

    NASA Technical Reports Server (NTRS)

    Schuon, S. R.

    1982-01-01

    The FeMnAlC alloys may hold potential as Cr-free replacements for high strategic material iron base superalloys, but little is known about their intermediate temperature (650 C to 870 C) mechanical properties. The effects of alloying elements on the mechanical properties of model FeMnAlC alloys were studied. Results showed that modified FeMnAlC alloys had promising short term, intermediate temperature properties but had relatively poor stress rupture lives at 172 MPa and 788 C. Room temperature and 788 C tensile strength of FeMnAlC alloys were better than common cast stainless steels. Changes in room temperature tensile and 788 C tensile strength and ductility, and 788 C stress rupture life were correlated with changes in Ni, Mo, Ti, and Si levels due to alloying effects on interstitial carbon levels and carbide morphology. Fe-25Mn-5Al-2C had a very poor stress rupture life at 172 MPa and 788 C. Addition of carbide-forming elements improved the stress rupture life.

  5. Ceramics reinforced metal base composite coatings produced by CO II laser cladding

    NASA Astrophysics Data System (ADS)

    Yang, Xichen; Wang, Yu; Yang, Nan

    2008-03-01

    Due to the excellent performance in high strength, anti-temperature and anti-wear, ceramics reinforced metal base composite material was used in some important fields of aircraft, aerospace, automobile and defense. The traditional bulk metal base composite materials are the expensive cost, which is limited in its industrial application. Development of laser coating of ceramics reinforced metal base composite is very interesting in economy. This paper is focused on three laser cladding ceramics coatings of SiC particle /Al matrix , Al IIO 3 powder/ Al matrix and WC + Co/mild steel matrix. Powder particle sizes are of 10-60μm. Chemical contents of aluminum matrix are of 3.8-4.0% Cu, 1.2-1.8% Mg, 0.3-0.99% Mn and balance Al. 5KW CO II laser, 5 axes CNC table, JKF-6 type powder feeder and co-axis feeder nozzle are used in laser cladding. Microstructure and performance of laser composite coatings have been respectively examined with OM,SEM and X-ray diffraction. Its results are as follows : Microstructures of 3C-,6H- and 5H- SiC particles + Al + Al 4SiC 4 + Si in SiC/Al composite, hexagonal α-Al IIO 3 + cubic γ-Al IIO 3 + f.c.c Al in Al IIO 3 powder/ Al composite and original WC particles + separated WC particles + eutectic WC + γ-Co solid solution + W IIC particles in WC + Co/steel coatings are respectively recognized. New microstructures of 5H-SiC in SiC/Al composite, cubic γ-Al IIO 3 in Al IIO 3 composite and W IIC in WC + Co/ steel composite by laser cladding have been respectively observed.

  6. Noncatalytic thermocouple coatings produced with chemical vapor deposition for flame temperature measurements.

    PubMed

    Bahlawane, N; Struckmeier, U; Kasper, T S; Osswald, P

    2007-01-01

    Chemical vapor deposition (CVD) and metal-organic chemical vapor deposition (MOCVD) have been employed to develop alumina thin films in order to protect thermocouples from catalytic overheating in flames and to minimize the intrusion presented to the combustion process. Alumina films obtained with a CVD process using AlCl(3) as the precursor are dense, not contaminated, and crystallize in the corundum structure, while MOCVD using Al(acetyl acetone)(3) allows the growth of corundum alumina with improved growth rates. These films, however, present a porous columnar structure and show some carbon contamination. Therefore, coated thermocouples using AlCl(3)-CVD were judged more suitable for flame temperature measurements and were tested in different fuels over a typical range of stoichiometries. Coated thermocouples exhibit satisfactory measurement reproducibility, no temporal drifts, and do not suffer from catalytic effects. Furthermore, their increased radiative heat loss (observed by infrared spectroscopy) allows temperature measurements over a wider range when compared to uncoated thermocouples. A flame with a well-known temperature profile established with laser-based techniques was used to determine the radiative heat loss correction to account for the difference between the apparent temperature measured by the coated thermocouple and the true flame temperature. The validity of the correction term was confirmed with temperature profile measurements for several flames previously studied in different laboratories with laser-based techniques. PMID:17503931

  7. Noncatalytic thermocouple coatings produced with chemical vapor deposition for flame temperature measurements

    NASA Astrophysics Data System (ADS)

    Bahlawane, N.; Struckmeier, U.; Kasper, T. S.; Oßwald, P.

    2007-01-01

    Chemical vapor deposition (CVD) and metal-organic chemical vapor deposition (MOCVD) have been employed to develop alumina thin films in order to protect thermocouples from catalytic overheating in flames and to minimize the intrusion presented to the combustion process. Alumina films obtained with a CVD process using AlCl3 as the precursor are dense, not contaminated, and crystallize in the corundum structure, while MOCVD using Al(acetylwidth="0.3em"/>acetone)3 allows the growth of corundum alumina with improved growth rates. These films, however, present a porous columnar structure and show some carbon contamination. Therefore, coated thermocouples using AlCl3-CVD were judged more suitable for flame temperature measurements and were tested in different fuels over a typical range of stoichiometries. Coated thermocouples exhibit satisfactory measurement reproducibility, no temporal drifts, and do not suffer from catalytic effects. Furthermore, their increased radiative heat loss (observed by infrared spectroscopy) allows temperature measurements over a wider range when compared to uncoated thermocouples. A flame with a well-known temperature profile established with laser-based techniques was used to determine the radiative heat loss correction to account for the difference between the apparent temperature measured by the coated thermocouple and the true flame temperature. The validity of the correction term was confirmed with temperature profile measurements for several flames previously studied in different laboratories with laser-based techniques.

  8. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Stainless Steel 316L Coatings Produced by Cold Spray for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    AL-Mangour, Bandar; Vo, Phuong; Mongrain, Rosaire; Irissou, Eric; Yue, Stephen

    2014-04-01

    In this study, the effects of heat treatment on the microstructure and mechanical properties of cold sprayed stainless steel 316L coatings using N2 and He as propellant gases were investigated. Powder and coating characterizations, including coating microhardness, coating porosity, and XRD phase analysis were performed. It was found that heat treatment reduced porosity, improved inter-particle bonding, and increased ductility. XRD results confirmed that no phase transformation occurred during deposition. Significant increase in UTS and ductility was observed for the annealed specimens obtained with nitrogen propellant, whereas little changes were observed for the helium propellant produced specimen.

  9. Corrosion Resistance of Laser Produced in-situ Particle Reinforced Fe-matrix Composite Coating with High Nickel Content on Spheroidal Graphite Cast Iron

    NASA Astrophysics Data System (ADS)

    Qiwen, W.; Mingxing, M.; Cunyuan, P.; Xiaohui, Y.; Weiming, Z.

    Fe-matrix composite coatings reinforced by in-situ particles with high nickel content were produced on QT450-10 by laser alloying. Coatings with different microstructure proportions and particle distributions were obtained by the adjustment of the content of Ni, Ti and Zr in the alloying powder and the laser parameters. The influence of the content of Ni and the particle distribution on coating's corrosion resistance is studied, which is revealed by the electrochemical characteristics. The results indicate that the alloying coating with more content of nickel and less particles get corroded much harder with a higher corrosion rate.

  10. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C.; Wong, Frank M. G.; Haslam, Jeffery J.; Ji, Xiaoyan; Day, Sumner D.; Blue, Craig A.; Rivard, John D. K.; Aprigliano, Louis F.; Kohler, Leslie K.; Bayles, Robert; Lemieux, Edward J.; Yang, Nancy; Perepezko, John H.; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J.

    2013-07-09

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  11. Compositions of corrosion-resistant Fe-based amorphous metals suitable for producing thermal spray coatings

    DOEpatents

    Farmer, Joseph C; Wong, Frank M.G.; Haslam, Jeffery J; Ji, Xiaoyan; Day, Sumner D; Blue, Craig A; Rivard, John D.K.; Aprigliano, Louis F; Kohler, Leslie K; Bayles, Robert; Lemieux, Edward J; Yang, Nancy; Perepezko, John H; Kaufman, Larry; Heuer, Arthur; Lavernia, Enrique J

    2013-09-03

    A method of coating a surface comprising providing a source of amorphous metal that contains manganese (1 to 3 atomic %), yttrium (0.1 to 10 atomic %), and silicon (0.3 to 3.1 atomic %) in the range of composition given in parentheses; and that contains the following elements in the specified range of composition given in parentheses: chromium (15 to 20 atomic %), molybdenum (2 to 15 atomic %), tungsten (1 to 3 atomic %), boron (5 to 16 atomic %), carbon (3 to 16 atomic %), and the balance iron; and applying said amorphous metal to the surface by a spray.

  12. An in vitro study of mucoadhesion and biocompatibility of polymer coated liposomes on HT29-MTX mucus-producing cells.

    PubMed

    Adamczak, Małgorzata I; Hagesaether, Ellen; Smistad, Gro; Hiorth, Marianne

    2016-02-10

    Drug delivery to the oral cavity poses a significant challenge due to the short residence time of the formulations at the site of action. From this point of view, nanoparticulate drug delivery systems with ability to adhere to the oral mucosa are advantageous as they could increase the effectiveness of the therapy. Positively, negatively and neutrally charged liposomes were coated with four different types of polymers: alginate, low-ester pectin, chitosan and hydrophobically modified ethyl hydroxyethyl cellulose. The mucoadhesion was studied using a novel in vitro method allowing the liposomes to interact with a mucus-producing confluent HT29-MTX cell-line without applying any external force. MTT viability and paracellular permeability tests were conducted on the same cell-line. The alginate-coated liposomes achieved a high specific (genuine) mucin interaction, with a low potential of cell-irritation. The positively charged uncoated liposomes achieved the highest initial mucoadhesion, but also displayed a higher probability of cell-irritation. The chitosan-coated liposomes displayed the highest potential for long lasting mucoadhesion, but with the drawback of a higher general adhesion (tack) and a higher potential for irritating the cells. PMID:26706437

  13. Microporous Ti implant compact coated with hydroxyapatite produced by electro-discharge-sintering and electrostatic-spray-deposition.

    PubMed

    Jo, Y J; Kim, Y H; Jo, Y H; Seong, J G; Chang, S Y; Van Tyne, C J; Lee, W H

    2014-11-01

    A single pulse of 1.5 kJ/0.7 g of atomized spherical Ti powder from 300 μF capacitor was applied to produce the porous-surfaced Ti implant compact by electro-discharge-sintering (EDS). A solid core surrounded by porous layer was self-consolidated by a discharge in the middle of the compact in 122 μsec. Average pore size, porosity, and compressive yield strength of EDS Ti compact were estimated to be about 68.2 μm, 25.5%, and 266.4 MPa, respectively. Coatings with hydroxyapatite (HAp) on the Ti compact were conducted by electrostatic-spray-deposition (ESD) method. As-deposited HAp coating was in the form of porous structure and consisted of HAp particles which were uniformly distributed on the Ti porous structure. By heat-treatment at 700 degrees C, HAp particles were agglomerated each other and melted to form a highly smooth and homogeneous HAp thin film consisted of equiaxed nano-scaled grains. Porous-surfaced Ti implant compacts coated with highly crystalline apatite phase were successfully obtained by using the EDS and ESD techniques. PMID:25958542

  14. Substrate having high absorptance and emitance black electroless nicel coating and a process for producing the same

    SciTech Connect

    Greeson, R.; Geikas, G. I.

    1985-04-16

    A substrate having high absorptance and emittance is produced by roughening the surface of the substrate, immersing the substrate in a first electroless plating bath having a low phosphorus to nickel concentration, then immersing the substrate in a second electroless plating bath having a phosphorus to nickel concentration higher than that of said first electroless plating bath. Thereafter, the resulting electroless nickel-phosphorus alloy coated substrate is immersed in an aqueous acidic etchant bath containing sulfuric acid, nitric acid and divalent nickel to develop a highly blackened surface on said substrate.

  15. Tribological coatings for complex mechanical elements produced by supersonic cluster beam deposition of metal dichalcogenide nanoparticles

    NASA Astrophysics Data System (ADS)

    Piazzoni, C.; Buttery, M.; Hampson, M. R.; Roberts, E. W.; Ducati, C.; Lenardi, C.; Cavaliere, F.; Piseri, P.; Milani, P.

    2015-07-01

    Fullerene-like MoS2 and WS2 nanoparticles can be used as building blocks for the fabrication of fluid and solid lubricants. Metal dichalcogenide films have a very low friction coefficient in vacuum, therefore they have mostly been used as solid lubricants in space and vacuum applications. Unfortunately, their use is significantly hampered by the fact that in the presence of humidity, oxygen and moisture, the low-friction properties of these materials rapidly degrade due to oxidation. The use of closed-cage MoS2 and WS2 nanoparticles may eliminate this problem, although the fabrication of lubricant thin films starting from dichalcogenide nanoparticles is, to date, a difficult task. Here we demonstrate the use of supersonic cluster beam deposition for the coating of complex mechanical elements (angular contact ball bearings) with nanostructured MoS2 and WS2 thin films. We report structural and tribological characterization of the coatings in view of the optimization of tribological performances for aerospace applications.

  16. Bone ingrowth potential of electron beam and selective laser melting produced trabecular-like implant surfaces with and without a biomimetic coating.

    PubMed

    Biemond, J E; Hannink, G; Verdonschot, N; Buma, P

    2013-03-01

    The bone ingrowth potential of trabecular-like implant surfaces produced by either selective laser melting (SLM) or electron beam melting (EBM), with or without a biomimetic calciumphosphate coating, was examined in goats. For histological analysis and histomorphometry of bone ingrowth depth and bone implant contact specimens were implanted in the femoral condyle of goats. For mechanical push out tests to analyse mechanical implant fixation specimens were implanted in the iliac crest. The follow up periods were 4 (7 goats) and 15 weeks (7 goats). Both the SLM and EBM produced trabecular-like structures showed a variable bone ingrowth after 4 weeks. After 15 weeks good bone ingrowth was found in both implant types. Irrespective to the follow up period, and the presence of a coating, no histological differences in tissue reaction around SLM and EBM produced specimens was found. Histological no coating was detected at 4 and 15 weeks follow up. At both follow up periods the mechanical push out strength at the bone implant interface was significantly lower for the coated SLM specimens compared to the uncoated SLM specimens. The expected better ingrowth characteristics and mechanical fixation strength induced by the coating were not found. The lower mechanical strength of the coated specimens produced by SLM is a remarkable result, which might be influenced by the gross morphology of the specimens or the coating characteristics, indicating that further research is necessary. PMID:23254345

  17. Starting to gel: how Arabidopsis seed coat epidermal cells produce specialized secondary cell walls.

    PubMed

    Voiniciuc, Cătălin; Yang, Bo; Schmidt, Maximilian Heinrich-Wilhelm; Günl, Markus; Usadel, Björn

    2015-01-01

    For more than a decade, the Arabidopsis seed coat epidermis (SCE) has been used as a model system to study the synthesis, secretion and modification of cell wall polysaccharides, particularly pectin. Our detailed re-evaluation of available biochemical data highlights that Arabidopsis seed mucilage is more than just pectin. Typical secondary wall polymers such as xylans and heteromannans are also present in mucilage. Despite their low abundance, these components appear to play essential roles in controlling mucilage properties, and should be further investigated. We also provide a comprehensive community resource by re-assessing the mucilage phenotypes of almost 20 mutants using the same conditions. We conduct an in-depth functional evaluation of all the SCE genes described in the literature and propose a revised model for mucilage production. Further investigation of SCE cells will improve our understanding of plant cell walls. PMID:25658798

  18. Starting to Gel: How Arabidopsis Seed Coat Epidermal Cells Produce Specialized Secondary Cell Walls

    PubMed Central

    Voiniciuc, Cătălin; Yang, Bo; Schmidt, Maximilian Heinrich-Wilhelm; Günl, Markus; Usadel, Björn

    2015-01-01

    For more than a decade, the Arabidopsis seed coat epidermis (SCE) has been used as a model system to study the synthesis, secretion and modification of cell wall polysaccharides, particularly pectin. Our detailed re-evaluation of available biochemical data highlights that Arabidopsis seed mucilage is more than just pectin. Typical secondary wall polymers such as xylans and heteromannans are also present in mucilage. Despite their low abundance, these components appear to play essential roles in controlling mucilage properties, and should be further investigated. We also provide a comprehensive community resource by re-assessing the mucilage phenotypes of almost 20 mutants using the same conditions. We conduct an in-depth functional evaluation of all the SCE genes described in the literature and propose a revised model for mucilage production. Further investigation of SCE cells will improve our understanding of plant cell walls. PMID:25658798

  19. Development of self-lubricating coatings via cold spray process: Feedstock formulation and deformation modeling

    NASA Astrophysics Data System (ADS)

    Aggarwal, Gaurav

    -substrate interface have been observed for a wide range of impact velocities (200 to 1000 m/s). The results are evaluated to predict particle size, lubricant content, and finally the critical velocities for composite particles during the cold spray process. For the first time, the cold spray process is used to deposit Ni-MoS 2 and Ni-hBN self-lubricating coatings. The modeling results are matched with the experimental results to provide guidelines for composite coatings via cold spray processing.

  20. Brown coat color in Icelandic cattle produced by the loci Extension and Agouti.

    PubMed

    Adalsteinsson, S; Bjarnadottir, S; Vage, D I; Jonmundsson, J V

    1995-01-01

    Inheritance of the colors black, brown, and red in Icelandic cattle was studied. The three colors are produced by two loci, Extension (E) and Agouti (A), with three alleles at the E locus: E(d) for dominant black; E+, intermediate, which allows expression of A locus alleles; and e for recessive red color. Two alleles are postulated at the A locus: A+, producing brown, and a, producing recessive black (nonagouti) when homozygous in E+/- animals. The dominant and recessive types of black are indistinguishable from each other phenotypically. The A alleles are only able to express their effect in E+/- genotypes. The E and A loci in cattle are postulated to be homologous to the E and A loci in the mouse. PMID:7560875

  1. Natural killer cells produce T cell-recruiting chemokines in response to antibody-coated tumor cells.

    PubMed

    Roda, Julie M; Parihar, Robin; Magro, Cynthia; Nuovo, Gerard J; Tridandapani, Susheela; Carson, William E

    2006-01-01

    In the current report, we have examined the ability of natural killer (NK) cells to produce T cell-recruiting chemokines following dual stimulation with interleukin (IL)-2 or IL-12 and human breast cancer cells coated with an antitumor antibody (trastuzumab). NK cells stimulated in this manner secreted an array of T cell-recruiting chemotactic factors, including IL-8, macrophage-derived chemokine, macrophage inflammatory protein 1alpha (MIP-1alpha), monocyte chemoattractant protein 1, and regulated on activation, normal T-cell expressed and secreted (RANTES), whereas stimulation of NK cells with either agent alone had minimal effect. Furthermore, these factors were functional for T-cell chemotaxis as culture supernatants derived from costimulated NK cells induced migration of both naïve and activated T cells in an in vitro chemotaxis assay. T-cell migration was significantly reduced when neutralizing antibodies to IL-8, MIP-1alpha, or RANTES were added to culture supernatants before their use in the chemotaxis assay. In addition, coadministration of trastuzumab-coated tumor cells and IL-12 to mice led to enhanced serum MIP-1alpha. As a clinical correlate, we examined the chemokine content of serum samples from breast cancer patients enrolled on a phase I trial of trastuzumab and IL-12, and found elevated levels of IL-8, RANTES, IFN-gamma inducible protein 10, monokine induced by IFN-gamma, and MIP-1alpha, specifically in those patients that experienced a clinical benefit. Sera from these patients exhibited the ability to direct T-cell migration in a chemotaxis assay, and neutralization of chemokines abrogated this effect. These data are the first to show chemokine production by NK cells, specifically in response to stimulation with antibody-coated tumor cells, and suggest a potential role for NK cell-derived chemokines in patients receiving therapeutic monoclonal antibodies. PMID:16397268

  2. Chemical immobilization of crosslinked polymeric ionic liquids on nitinol wires produces highly robust sorbent coatings for solid-phase microextraction.

    PubMed

    Ho, Tien D; Toledo, Bruna R; Hantao, Leandro W; Anderson, Jared L

    2014-09-16

    Super elastic nitinol (NiTi) wires were exploited as highly robust supports for three distinct crosslinked polymeric ionic liquid (PIL)-based coatings in solid-phase microextraction (SPME). The oxidation of NiTi wires in a boiling (30%w/w) H2O2 solution and subsequent derivatization in vinyltrimethoxysilane (VTMS) allowed for vinyl moieties to be appended to the surface of the support. UV-initiated on-fiber copolymerization of the vinyl-substituted NiTi support with monocationic ionic liquid (IL) monomers and dicationic IL crosslinkers produced a crosslinked PIL-based network that was covalently attached to the NiTi wire. This alteration alleviated receding of the coating from the support, which was observed for an analogous crosslinked PIL applied on unmodified NiTi wires. A series of demanding extraction conditions, including extreme pH, pre-exposure to pure organic solvents, and high temperatures, were applied to investigate the versatility and robustness of the fibers. Acceptable precision of the model analytes was obtained for all fibers under these conditions. Method validation by examining the relative recovery of a homologous group of phthalate esters (PAEs) was performed in drip-brewed coffee (maintained at 60 °C) by direct immersion SPME. Acceptable recoveries were obtained for most PAEs in the part-per-billion level, even in this exceedingly harsh and complex matrix. PMID:25150693

  3. Method and system for producing lower alcohols. [Heteropolyatomic lead salt coated with alkali metal formate

    DOEpatents

    Rathke, J.W.; Klingler, R.J.; Heiberger, J.J.

    1983-09-26

    It is an object of the present invention to provide an improved catalyst for the reaction of carbon monoxide with water to produce methanol and other lower alcohols. It is a further object to provide a process for the production of methanol from carbon monoxide and water in which a relatively inexpensive catalyst permits the reaction at low pressures. It is also an object to provide a process for the production of methanol from carbon monoxide and water in which a relatively inexpensive catalyst permits the reaction at low pressures. It is also an object to provide a process for the production of methanol in which ethanol is also directly produced. It is another object to provide a process for the production of mixtures of methanol with ethanol and propanol from the reaction of carbon monoxide and water at moderate pressure with inexpensive catalysts. It is likewise an object to provide a system for the catalytic production of lower alcohols from the reaction of carbon monoxide and water at moderate pressure with inexpensive catalysts. In accordance with the present invention, a catalyst is provided for the reaction of carbon monoxide and water to produce lower alcohols. The catalyst includes a lead heteropolyatomic salt in mixture with a metal formate or a precursor to a metal formate.

  4. The effect of colouring agent on the physical properties of glass ceramic produced from waste glass for antimicrobial coating deposition

    NASA Astrophysics Data System (ADS)

    Juoi, J. M.; Ayoob, N. F.; Rosli, Z. M.; Rosli, N. R.; Husain, K.

    2016-07-01

    Domestic waste glass is utilized as raw material for the production of glass ceramic material (GCM) via sinter crystallisation route. The glass ceramic material in a form of tiles is to be utilized for the deposition of Ag-TiO2 antimicrobial coating. Two types of soda lime glass (SLG) that are non-coloured and green SLG are utilised as main raw materials during the batch formulation in order to study the effect of colouring agent (Fe2O3) on the physical and mechanical properties of glass ceramic produced. Glass powder were prepared by crushing bottles using hammer milled with milling machine and sieved until they passed through 75 µm sieve. The process continues by mixing glass powder with ball clay with ratio of 95:5 wt. %, 90:10 wt. % and 85:15 wt. %. Each batch mixture was then uniaxial pressed and sintered at 800°C, 825 °C and 850 °C. The physical and mechanical properties were then determined and compared between those produced from non-coloured and green coloured SLG in order to evaluate the effect of colouring agent (Fe2O3) on the GCM produced. The optimum properties of non-coloured SLG is produced with smaller ball clay content (10 wt. %) compared to green SLG (15 wt. %). The physical properties (determined thru ASTM C373) of the optimized GCM produced from non-coloured SLG and green SLG are 0.69 % of porosity, 1.92 g/cm3 of bulk density, 0.36 % of water absorption; and 1.96 % of porosity, 2.69 g/cm3 of bulk density, 0.73 % of water absorption; respectively. Results also indicate that the most suitable temperature in producing GCM from both glasses with optimized physical and mechanical properties is at 850 °C.

  5. Sugar-coated: exopolysaccharide producing lactic acid bacteria for food and human health applications.

    PubMed

    Ryan, P M; Ross, R P; Fitzgerald, G F; Caplice, N M; Stanton, C

    2015-03-01

    The human enteric microbiome represents a veritable organ relied upon by the host for a range of metabolic and homeostatic functions. Through the production of metabolites such as short chain fatty acids (SCFA), folate, vitamins B and K, lactic acid, bacteriocins, peroxides and exopolysaccharides, the bacteria of the gut microbiome provide nutritional components for colonocytes, liver and muscle cells, competitively exclude potential pathogenic organisms and modulate the hosts immune system. Due to the extensive variation in structure, size and composition, microbial exopolysaccharides represent a useful set of versatile natural ingredients for the food industrial sector, both in terms of their rheological properties and in many cases, their associated health benefits. The exopolysaccharide-producing bacteria that fall within the 35 Lactobacillus and five Bifidobacterium species which have achieved qualified presumption of safety (QPS) and generally recognised as safe (GRAS) status are of particular interest, as their inclusion in food products can avoid considerable scrutiny. In addition, additives commonly utilised by the food industry are becoming unattractive to the consumer, due to the demand for a more 'natural' and 'clean labelled' diet. In situ production of exopolysaccharides by food-grade cultures in many cases confers similar rheological and sensory properties in fermented dairy products, as traditional additives, such as hydrocolloids, collagen and alginate. This review will focus on microbial synthesis of exopolysaccharides, the human health benefits of dietary exopolysaccharides and the technofunctional applications of exopolysaccharide-synthesising microbes in the food industry. PMID:25580594

  6. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-06-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  7. Microstructure Characteristics and Mechanical Properties of Al-12Si Coatings on AZ31 Magnesium Alloy Produced by Cold Spray Technique

    NASA Astrophysics Data System (ADS)

    Hao, Yi; Wang, Ji-qiang; Cui, Xin-yu; Wu, Jie; Li, Tie-fan; Xiong, Tian-ying

    2016-04-01

    The cold spray technique was to deposit Al-12Si coatings on AZ31 magnesium alloy. The influence of gas pressure and gas temperature on the microstructure of coatings was investigated so as to optimize the process parameters. OM, SEM, and XRD were used to characterize the as-sprayed coatings. Mechanical properties including Vickers microhardness and adhesion strength were measured in order to evaluate coating quality. Test results indicate that the Al-12Si coatings possess the same crystal structure with powders, sufficient thickness, low porosity, high hardness, and excellent adhesion strength under optimal cold spray process parameters.

  8. Highly effective mixed pinning landscape produced by combined proton and heavy-ion irradiations in commercial coated conductors

    NASA Astrophysics Data System (ADS)

    Civale, Leonardo; Leroux, Maxim; Kihlstrom, Karen; Welp, Ulrich; Kwok, Wai-Kwong; Rupich, Marty; Fleshler, Steven; Malozemoff, Alex P.; Ghigo, G.; Kayani, A.

    2015-03-01

    Particle irradiation is a very useful method to enhance the critical current density (Jc) in high Tc superconductors. As the nature of the damage produced under given irradiation conditions is well studied, it also provides a valuable tool to engineer controlled pinning landscapes to improve our understanding of vortex matter. Recently, it has been shown that proton irradiation can produce significant further Jc increase in commercial coated conductors (CC) with already high Jc. Here we report a further step towards Jc design, by combining 4 MeV proton and 250 MeV Au irradiations on the same CC. We show that the Jc improvement is better than what results from each individual irradiation, with columnar and random defects being dominant at low and high fields, respectively. Flux creep rates provide additional information about the vortex dynamics and depinning mechanisms in different regions of the Temperature-Field-Orientation phase diagram. Work supported by the Center for Emergent Superconductivity, an Energy Frontier Research Center funded by the U.S. D.O.E., Office of Science, Office of Basic Energy Sciences.

  9. Synthesis and evaluation of MgF2 coatings by chemical conversion on magnesium alloys for producing biodegradable orthopedic implants of temporary use

    NASA Astrophysics Data System (ADS)

    Casanova, P. Y.; Jaimes, K. J.; Parada, N. J.; Hernández-Barrios, C. A.; Aparicio, M.; Viejo, F.; Coy, A. E.

    2013-11-01

    The aim of the present work was the synthesis of biodegradable MgF2 coatings by chemical conversion on the commercial Elektron 21 and AZ91D magnesium alloys, in aqueous HF solutions for different concentrations and temperatures. The chemical composition and morphology of the coatings were analyzed by scanning electron microscopy (SEM-EDX) and X-ray diffraction (XRD). On the other hand, their corrosion behavior was evaluated by gravimetric and electrochemical measurements in Hank's solution at 37°C for different immersion times. The experimental results revealed that chemical conversion in HF produced MgF2 coatings which corrosion resistance was enhanced by increasing the HF concentration. Further, the microstructure and composition of the base alloy played a key role on the growth and degradation mechanisms of the MgF2 coatings.

  10. [Thin calcium-phosphate coatings produced by high frequency magnetron sputtering and prospects for their use in biomedical engineering].

    PubMed

    Aronov, A M; Pichugin, V F; Eshenko, E V; Riabtseva, M A; Surmenev, R A; Tverdokhlebov, S I; Shesterikov, E V

    2008-01-01

    Thin calcium-phosphate coatings with thickness less than 2.7 m were prepared by radio-frequency magnetron sputtering technique on the surfaces of pure titanium, titanium alloy Ti6A14V and stainless ASTM 316. Results of scanning electron microscopy showed that all coatings were dense and poreless and did not have any visible defects or microcracks. Rutherford backscattering (RBS) revealed a prepared coating consisting only of calcium 33.6 (1.6 at%, phosphorous 16.5 (1.5 at%, and oxygen 48.6 (1.2 at%. The concentration of each above-mentioned element through the coating was almost constant. The physicomechanical properties of the prepared coatings were investigated using a nanoindentation technique. The values of nano-hardness and Young's modulus calculated on the basis of the obtained data were 10 GPa and 113 GPa, respectively. These values were higher than that of non-coated substrates, except titanium alloy due to the sputtering mechanism. It was found that the coating with a thickness less than 1.6 ?m possessed more adhesion strength than coatings with greater value of thickness. However, we suggest that all coatings have great cohesive resistance that does not depend on the coating thickness. PMID:18683576

  11. Physical and chemical characterization of Ag-doped Ti coatings produced by magnetron sputtering of modular targets.

    PubMed

    Schmitz, Tobias; Warmuth, Franziska; Werner, Ewald; Hertl, Cornelia; Groll, Jürgen; Gbureck, Uwe; Moseke, Claus

    2014-11-01

    Silver-doped Ti films were produced using a single magnetron sputtering source equipped with a titanium target containing implemented silver modules under variation of bias voltage and substrate temperature. The Ti(Ag) films were characterized regarding their morphology, contact angle, phase composition, silver content and distribution as well as the elution of Ag(+) ions into cell media. SEM and AFM pictures showed that substrate heating during film deposition supported the formation of even and dense surface layers with small roughness values, an effect that could even be enforced, when a substrate bias voltage was applied instead. The deposition of both Ti and Ag was confirmed by X-ray diffraction. ICP-MS and EDX showed a clear correlation between the applied sputtering parameters and the silver content of the coatings. Surface-sensitive XPS measurements revealed that higher substrate temperatures led to an accumulation of Ag in the near-surface region, while the application of a bias voltage had the opposite effect. Additional elution measurements using ICP-MS showed that the release kinetics depended on the amount of silver located at the film surface and hence could be tailored by variation of the sputter parameters. PMID:25280688

  12. Extension of Shelf Life and Control of Human Pathogens in Produce by Antimicrobial Edible Films and Coatings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This chapter provides general information about edible films and coatings, and their use with fruits and vegetables to control human pathogens. It reviews potential antimicrobial phytochemicals used in edible films and coatings, and summarizes methods for measuring the antimicrobial activity and ph...

  13. Effect of Post-Weld Heat Treatment on Mechanical and Electrochemical Properties of Gas Metal Arc-Welded 316L (X2CrNiMo 17-13-2) Stainless Steel

    NASA Astrophysics Data System (ADS)

    Muhammad, F.; Ahmad, A.; Farooq, A.; Haider, W.

    2016-08-01

    In the present research work, corrosion behavior of post-weld heat-treated (PWHT) AISI 316L (X2CrNiMo 17-13-2) specimens joined by gas metal arc welding is compared with as-welded samples by using potentiodynamic polarization technique. Welded samples were PWHT at 1323 K for 480 s and quenched. Mechanical properties, corrosion behavior and microstructures of as-welded and PWHT specimens were investigated. Microstructural studies have shown grain size refinement after PWHT. Ultimate tensile strength and yield strength were found maximum for PWHT samples. Bend test have shown that PWHT imparted ductility in welded sample. Fractographic analysis has evidenced ductile behavior for samples. Potentiodynamic polarization test was carried out in a solution composed of 1 M H2SO4 and 1 N NaCl. Corrosion rate of weld region was 127.6 mpy, but after PWHT, it was decreased to 13.12 mpy.

  14. Process for producing a well-adhered durable optical coating on an optical plastic substrate. [abrasion resistant polymethyl methacrylate lenses

    NASA Technical Reports Server (NTRS)

    Kubacki, R. M. (Inventor)

    1978-01-01

    A low temperature plasma polymerization process is described for applying an optical plastic substrate, such as a polymethyl methacrylate lens, with a single layer abrasive resistant coating to improve the durability of the plastic.

  15. Phase transformations in nanostructured coatings based on Zr-Y-O and produced by a pulse magnetron sputtering method

    SciTech Connect

    Fedorischeva, Marina V. Kalashnikov, Mark P. Sergeev, Victor P.

    2015-10-27

    Deposition of nanostructured coatings on the basis of Zr-Y-O was implemented by the pulse magnetron methods. Structural-phase states and morphology of the nanostructured coatings were investigated by TEM, SEM and the high-temperature X-ray method. The method of the high-temperature X-ray diffraction revealed the presence of reversible phase transition of the tetragonal phase to the monoclinic phase, which can ensure stress relaxation and closure of surface cracks.

  16. Structure of the local environment of titanium atoms in multicomponent nitride coatings produced by plasma-ion techniques

    NASA Astrophysics Data System (ADS)

    Krysina, O. V.; Timchenko, N. A.; Koval, N. N.; Zubavichus, Ya V.

    2016-01-01

    An experiment was performed to examine the X-ray Absorption Near-Edge Structure (XANES) and the Extended X-ray Absorption Fine Structure (EXAFS) near the K-edge of titanium in nanocrystalline titanium nitride coatings containing additives of copper, silicon, and aluminum. Using the observation data, the structure parameters of the local environment of titanium atoms have been estimated for the coatings. According to crystallographic data, the Ti-N distance in the bulk phase of titanium nitride is 2.12 Å and the Ti-Ti distance is 3.0 Å. Nearly these values have been obtained for the respective parameters of the coatings. The presence of copper as an additive in a TiN coating increases the Ti-N distance inappreciably compared to that estimated for titanium nitride, whereas addition of silicon decreases the bond distance. It has been revealed that the copper and silicon atoms in Ti-Cu-N and Ti-Si-N coatings do not enter into the crystallographic phase of titanium nitride and do not form bonds with titanium and nitrogen, whereas the aluminum atoms in Ti-Al-N coatings form intermetallic phases with titanium and nitride phases.

  17. Anti-vibration Engineering in Internal Turning Using a Carbon Nanocomposite Damping Coating Produced by PECVD Process

    NASA Astrophysics Data System (ADS)

    Fu, Qilin; Lundin, Daniel; Nicolescu, Cornel M.

    2013-11-01

    Machining dynamic stability has been enhanced through a damping coating based on a novel carbon-based nanocomposite material. The coating was synthesized using a plasma enhanced chemical vapor deposition method, and deposited on to the round-shank boring bar used for internal turning and tested during machining. Comparisons between an uncoated and a coated boring bar were carried out at 0.25 mm and 0.5 mm depth of cut using a five times length to diameter ratio overhang, which are typical conditions known to generate detrimental mechanical vibrations. From sound pressure measurement it was found that the measured absolute sound level during process could be reduced by about 90% when using the tool coated with damping layer. Surface roughness measurements of the processed workpiece showed decreased Ra values from approximately 3-6 μm to less than 2 μm (and in 50% of the cases <1 μm) when comparing an uncoated standard tool with its coated counterpart. Moreover, it was found that the addition of an anti-vibration coating did not adversely affect other tool properties, such as rigidity and modularity.

  18. Effect of the Processing Parameters on the Integrity of Calcium Phosphate Coatings Produced by Rf-Magnetron Sputtering

    NASA Astrophysics Data System (ADS)

    Toque, Jay Arre; Hamdi, M.; Ide-Ektessabi, A.; Sopyan, Iis

    Calcium phosphate (CaP) compounds like hydroxyapatite and tricalcium phosphates are considered to be very important biomaterials. This study used RF-magnetron sputtering (RF-MS) to deposit CaP onto 316L SS. Due to the complex nature of the effect of different sputtering parameters on the quality and integrity of the coatings, there is a need to further investigate those parameters collectively. An L9(34) orthogonal array was employed to design the experiment that was used to investigate four important coating parameters which include RF-power, argon gas flow rate, deposition time and post-heat treatment conditions. The coating composition and structure were evaluated using XRD, EDX and FTIR. The mechanical property was measured in terms of the adhesion strength using a microscratch testing machine. The response graph of the results revealed that the interfacial strength of CaP was mainly influenced by the deposition power, while the coating thickness was predominantly affected by the argon gas flow rate. High adhesion strength was achieved when the coatings have at least 2 μm thickness and deposited at a working pressure of 12 m Torr. ANOVA on the control factors helped rank the parameters accordingly in order of importance. Based on the response of the control factors, it was found that optimum adhesion strength could be achieved by depositing the coatings using the following parameters: 10 sccm of argon gas flow rate; 150 W of RF power; and 16 h of deposition.

  19. Phase Stability of Al-5Fe-V-Si Coatings Produced by Cold Gas Dynamic Spray Process Using Rapidly Solidified Feedstock Materials

    NASA Astrophysics Data System (ADS)

    Bérubé, G.; Yandouzi, M.; Zúñiga, A.; Ajdelsztajn, L.; Villafuerte, J.; Jodoin, B.

    2012-03-01

    In this study, aluminum alloy Al-5Fe-V-Si (in wt.%) feedstock powder, produced by rapid solidification (RS) using the gas atomization process, was selected to produce high-temperature resistant Al-alloy coatings using the cold gas dynamic spraying process (CGDS). The alloy composition was chosen for its mechanical properties at elevated temperature for potential applications in internal-combustion (IC) engines. The CGDS spray process was selected due to its relatively low operating temperature, thus preventing significant heating of the particles during spraying and as such allowing the original phases of the feedstock powder to be preserved within the coatings. The microstructure and phases stability was investigated by means of Scanning Electron Microscopy, transmission electron microscopy, X-ray diffraction and differential scanning calorimetery techniques. The coatings mechanical properties were evaluated through bond strength and microhardness testing. The study revealed the conservation of the complex microstructure of the rapid solidified powder during the spray process. Four distinct microstructures were observed as well as two different phases, namely a Al13(Fe,V)3Si silicide phase and a metastable (Al,Si) x (Fe,V) Micro-quasicrystalline Icosahedral (MI) phase. Aging of the coating samples was performed and confirmed that the phase transformation of the metastable phases and coarsening of the nanosized precipitates will occurs at around 400 °C. The metastable MI phase was determined to be thermally stable up to 390 °C, after which a phase transformation to silicide starts to occur.

  20. Enhanced Droplet Erosion Resistance of Laser Treated Nano Structured TWAS and Plasma Ion Nitro-Carburized Coatings for High Rating Steam Turbine Components

    NASA Astrophysics Data System (ADS)

    Pant, B. K.; Arya, Vivek; Mann, B. S.

    2010-09-01

    This article deals with surface modification of twin wire arc sprayed (TWAS) and plasma ion nitro-carburized X10CrNiMoV1222 steel using high power diode laser (HPDL) to overcome water droplet erosion occurring in low pressure steam turbine (LPST) bypass valves and LPST moving blades used in high rating conventional, critical, and super critical thermal power plants. The materials commonly used for high rating steam turbines blading are X10CrNiMoV1222 steel and Ti6Al4V titanium alloy. The HPDL surface treatment on TWAS coated X10CrNiMoV1222 steel as well as on plasma ion nitro-carburized steel has improved water droplet resistance manifolds. This may be due to combination of increased hardness and toughness as well as the formation of fine grained structure due to rapid heating and cooling rates associated with the laser surface treatment. The water droplet erosion test results along with their damage mechanism are reported in this article.

  1. A new titanium based alloy Ti-27Nb-13Zr produced by powder metallurgy with biomimetic coating for use as a biomaterial.

    PubMed

    Mendes, Marcio W D; Ágreda, Carola G; Bressiani, Ana H A; Bressiani, José C

    2016-06-01

    Titanium alloys are widely used in biomedical applications due to their excellent properties such as high strength, good corrosion resistance and biocompatibility. Titanium alloys with alloying elements such as Nb and Zr are biocompatible and have Young's modulus close to that of human bone. To increase the bioactivity of titanium alloy surfaces is used chemical treatment with NaOH followed by immersion in simulated body fluid (SBF). The purpose of this study was to produce the alloy Ti-27Nb-13Zr with low Young's modulus by powder metallurgy using powders produced by the HDH process. The formation of biomimetic coatings on samples immersed in SBF for 3, 7, 11 and 15 days was evaluated. Characterization of the coating was performed by diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and scanning electron microscope. The microstructure and composition of the alloy were determined using SEM and XRD, while the mechanical properties were evaluated by determining the elastic modulus and the Vickers microhardness. The sintered alloys were composed of α and β phases, equiaxed grains and with density around 97.8% of its theoretical density. The Vickers microhardness and elasticity modulus of the alloy were determined and their values indicate that this alloy can be used as a biomaterial. Analysis of the coating revealed the presence of calcium phosphate layers on samples immersed for >3 days in the SBF solution. PMID:27040264

  2. Bioactive ZnO Coatings Deposited by MAPLE-An Appropriate Strategy to Produce Efficient Anti-Biofilm Surfaces.

    PubMed

    Oprea, Alexandra Elena; Pandel, Loredana Mihaela; Dumitrescu, Ana Maria; Andronescu, Ecaterina; Grumezescu, Valentina; Chifiriuc, Mariana Carmen; Mogoantă, Laurenţiu; Bălşeanu, Tudor-Adrian; Mogoşanu, George Dan; Socol, Gabriel; Grumezescu, Alexandru Mihai; Iordache, Florin; Maniu, Horia; Chirea, Mariana; Holban, Alina Maria

    2016-01-01

    Deposition of bioactive coatings composed of zinc oxide, cyclodextrin and cefepime (ZnO/CD/Cfp) was performed by the Matrix Assisted Pulsed Laser Evaporation (MAPLE) technique. The obtained nanostructures were characterized by X-ray diffraction, IR microscopy and scanning electron microscopy. The efficient release of cefepime was correlated with an increased anti-biofilm activity of ZnO/CD/Cfp composites. In vitro and in vivo tests have revealed a good biocompatibility of ZnO/CD/Cfp coatings, which recommend them as competitive candidates for the development of antimicrobial surfaces with biomedical applications. The release of the fourth generation cephalosporin Cfp in a biologically active form from the ZnO matrix could help preventing the bacterial adhesion and the subsequent colonization and biofilm development on various surfaces, and thus decreasing the risk of biofilm-related infections. PMID:26891290

  3. Scale-Up of SLIP Process: Producing Nanoengineered Coatings at High Volumes to Meet Multi-Directorate Needs

    SciTech Connect

    O'Brien, K C; Sanders, D M; Moffitt, K C; Marquez, R; Spadaccini, C

    2005-10-27

    There are a variety of applications that require the use of nanoengineered surfaces for separation applications. Surfaces are commonly functionalized in order to facilitate the purification of gases and liquids. Functionalization often requires the application of a polymer to the surface. The most common means is to dissolve the polymer in a solvent and then either cast or spray it onto the surface. This traditional approach causes two severe limitations: (1) the polymer must be soluble; (2) the solvent must be removed from the final coating. The first limitation often eliminates many potential candidate polymers. The second limitation is influential on the transport and separation properties of the coating. Low levels of residual solvents can significantly degrade the ability of the coating to perform the separation process. These two issues can be overcome through the use of ''Solvent-Less vapor deposition followed by In-situ Polymerization'' (SLIP). The SLIP process was originally developed for the fabrication of Inertial Confinement Fusion (ICF) targets. This application required the deposition of films of 100 to 200 microns in thickness onto a spherical substrate. The process consists of two evaporation chambers each containing a quantity of monomer. The precursors, monomers, are vaporized and flow though a mixing nozzle and eventually are deposited on a substrate surface. They react at the surface and form a nanoengineered polymer film. The SLIP process has been utilized to develop composite membranes for gas and liquid separation applications. Polyimide films that range in thickness from 50 to 400 nm were deposited onto a range of substrates. The SLIP process has been shown to be robust and current plans are in place to scale-up the process. This scale-up would enable the coating of flat sheets and fibers. This paper will outline the roadmap to constructing a pilot scale SLIP system in order to meet multiple programmatic needs.

  4. Artifact level produced by different femoral head prostheses in CT imaging: diamond coated silicon nitride as total hip replacement material.

    PubMed

    Rodrigues, Simone P; Paiva, José M; De Francesco, Silvia; Amaral, Margarida I; Oliveira, Filipe J; Silva, Rui F

    2013-01-01

    Commercial femoral head prostheses (cobalt-chromium alloy, yttria partially stabilized zirconia (Y-PSZ) and alumina) and new silicon nitride ceramic ones (nanocrystalline diamond coated and uncoated) were compared in terms of artifact level production by computed tomography (CT). Pelvis examination by CT allows the correct diagnosis of some pathologies (e.g. prostate and colon cancer) and the evaluation of the prosthesis-bone interface in post-operative joint surgery. Artifact quantification is rarely seen in literature despite having a great potential to grade biomaterials according to their imaging properties. Materials' characteristics (density and effective atomic number), size and geometry of the prostheses can cause more or less artifact. A quantification procedure based on the calculation of four statistical parameters for the Hounsfield pixel values (mean, standard deviation, mean squared error and worst case error) is presented. CT sequential and helical scanning modes were performed. Results prove the artifact reproducibility and indicate that the cobalt-chromium and Y-PSZ are the most artifact-inducing materials, while alumina and silicon nitride (diamond coated and uncoated) ceramic ones present a low level of artifact. Considering the excellent biocompatibility and biotribological behaviour reported in earlier works, combined with the high medical imaging quality here assessed, diamond coated silicon nitride ceramics are arising as new materials for joint replacement. PMID:23053807

  5. Phase, microstructure, and chemistry of aluminum copper iron chromium and aluminum copper iron quasicrystalline wear coatings produced via physical vapor deposition

    NASA Astrophysics Data System (ADS)

    Daniels, Matthew John

    A new method for producing complex AlCuFe and AlCuFeCr quasicrystalline and quasicrystalline approximant coatings using powder metallurgy targets was developed for use in DC and RF sputter systems. Microstructure analysis performed on the targets showed many of the constituents remained in their elemental form in the target. Small amounts of aluminum-rich intermetallics bonded the targets into semiporous blocks. "As-deposited" coatings exhibited broad x-ray diffraction maxima. The deposition window for the quasicrystalline phase was large, and included a variety of sputter gas pressures and target powers. Grain size modeling and radial distribution function analysis of the as-deposited coatings showed intermediate order and simulated grain sizes of ≈2.5 nm. Annealing at 450°C and above was required to develop the quasicrystalline or approximant structure. Depth dependent techniques such as cross section TEM, sputter profile XPS, and depth profiling with a synchrotron x-ray source were used to elucidate these changes to develop a model for microstructure development during annealing. In the AlCuFeCr system, crystalline aluminum and an amorphous phase related to the quasicrystal formed in the top 110 nm of the film. Residual porosity of 10% was observed in the annealed coating, concentrated predominantly in columnar pores. Grain growth proceeded along columnar and layered porosity in the film. In the AlCuFe system, anneals of varying lengths showed the route for microstructure development for the as-deposited film. The R-phase (icosohedral approximant) partially developed after 1 hour of annealing at 450°C. An aluminum-deficient beta phase was also observed in the near surface region due to preferential aluminum oxidation and enrichment at the surface of the film. The mechanical behavior of these quasicrystalline coatings was also investigated during annealing using a Laue radiography/topography imaging system capable of monitoring stress evolution in situ. The

  6. In Vivo Differentiation of Mesenchymal Stem Cells into Insulin Producing Cells on Electrospun Poly-L-Lactide Acid Scaffolds Coated with Matricaria chamomilla L. Oil

    PubMed Central

    Fazili, Afsaneh; Gholami, Soghra; Minaie Zangi, Bagher; Seyedjafari, Ehsan; Gholami, Mahdi

    2016-01-01

    Objective This study examined the in vivo differentiation of mesenchymal stem cells (MSCs) into insulin producing cells (IPCs) on electrospun poly-L-lactide acid (PLLA) scaffolds coated with Matricaria chammomila L. (chamomile) oil. Materials and Methods In this interventional, experimental study adipose MSCs (AMSCs) were isolated from 12 adult male New Zealand white rabbits and characterized by flow cytometry. AMSCs were subsequently differentiated into osteogenic and adipogenic lines. Cells were seeded onto either a PLLA scaffold (control) or PLLA scaffold coated with chamomile oil (experimental). A total of 24 scaffolds were inserted into the pancreatic area of each rabbit and placement was confirmed by ultrasound. After 21 days, immunohistochemistry analysis of insulin-producing like cells on protein levels confirmed insulin expression of insulin producing cells (IPSCs). Real-time polymerase chain reaction (PCR) determined the expressions of genes related to pancreatic endocrine development and function. Results Fourier transform infrared spectroscopy (FTIR) results confirmed the existence of oil on the surface of the PLLA scaffold. The results showed a new peak at 2854 cm-1 for the aliphatic CH2 bond. Pdx1 expression was 0.051 ± 0.007 in the experimental group and 0.009 ± 0.002 in the control group. There was significantly increased insulin expression in the scaffold coated with chamomile oil (0.09 ± 0.001) compared to control group (0.063 ± 0.009, P≤0.05). Both groups expressed Ngn3 and Pdx1 specific markers and pancreatic tissue was observed at 21 days post transplantation. Conclusion The pancreatic region is an optimal site for differentiation of AMSCs to IPCs. Chamomile oil (as an antioxidant agent) can affect cell adhesion to the scaffold and increase cell differentiation. In addition, the oil may lead to increased blood glucose uptake in pathways in the muscles, liver and fatty tissue of a diabetic animal model by some probable molecular mechanisms

  7. Combustion chemical vapor desposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-10-01

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

  8. Metal-coated second-order fibre Bragg gratings produced by infrared femtosecond radiation for dual temperature and strain sensing

    NASA Astrophysics Data System (ADS)

    Chah, K.; Kinet, D.; Caucheteur, C.

    2016-05-01

    We report highly localized second-order fibre Bragg gratings at 1585 nm inscribed by point-by-point focused infrared femtosecond pulses. A thin gold coating deposited on the fibre outer surface at the grating location allows shielding the cladding mode resonances from the outer medium, so that they remain present in the transmitted amplitude spectrum. The Bragg resonance of the second-order grating is surrounded by high-order cladding mode resonances of the first-order grating. These cladding modes exhibit the same temperature sensitivity as the Bragg resonance (10.6 pm/°C) but high differential strain sensitivity (-0.55 pm/μepsilon versus 1.20 pm/μepsilon for the Bragg mode). Therefore, the conditioning of the matrix inversion as demodulation method is fully satisfied, yielding a new design of fibre sensor able to discriminate between temperature and strain, with an unprecedented sensitivity.

  9. Incorporation of Ca, P, and Si on bioactive coatings produced by plasma electrolytic oxidation: The role of electrolyte concentration and treatment duration.

    PubMed

    Marques, Isabella da Silva Vieira; da Cruz, Nilson Cristino; Landers, Richard; Yuan, Judy Chia-Chun; Mesquita, Marcelo Ferraz; Sukotjo, Cortino; Mathew, Mathew T; Barão, Valentim Adelino Ricardo

    2015-01-01

    The objectives of the present study were to produce bioactive coatings in solutions containing Ca, P, and Si by plasma electrolytic oxidation (PEO) on commercially pure titanium, to investigate the influence of different electrolytes concentration and treatment duration on the produced anodic films and to evaluate biocompatibility properties. The anodic films were characterized using scanning electron microscopy, energy-dispersive spectroscopy, atomic force microscopy, and x-ray diffraction and x-ray photoelectron spectroscopies. The surface energy and roughness were also evaluated. PEO process parameters influenced the crystalline structure formation and surface topography of the anodic films. Higher Ca content produced larger porous (volcanolike appearance) and thicker oxide layers when compared to the lower content. Treatment duration did not produce any topography difference. The treatment modified the surface chemistry, producing an enriched oxide layer with bioactive elements in the form of phosphate compounds, which may be responsible for mimicking bone surface. In addition, a rough surface with increased surface energy was generated. Optimal spreading and proliferation of human mesenchymal stem cells was achieved by PEO treatment, demonstrating excellent biocompatibility of the surface. The main finding is that the biofunctionalization with higher Ca/P on Ti-surface can improve surface features, potentially considered as a candidate for dental implants. PMID:26446191

  10. Wipes coated with a singlet-oxygen-producing photosensitizer are effective against human influenza virus but not against norovirus.

    PubMed

    Verhaelen, Katharina; Bouwknegt, Martijn; Rutjes, Saskia; de Roda Husman, Ana Maria; Duizer, Erwin

    2014-07-01

    Transmission of enteric and respiratory viruses, including human norovirus (hNoV) and human influenza virus, may involve surfaces. In food preparation and health care settings, surfaces are cleaned with wipes; however, wiping may not efficiently reduce contamination or may even spread viruses, increasing a potential public health risk. The virucidal properties of wipes with a singlet-oxygen-generating immobilized photosensitizer (IPS) coating were compared to those of similar but uncoated wipes (non-IPS) and of commonly used viscose wipes. Wipes were spiked with hNoV GI.4 and GII.4, murine norovirus 1 (MNV-1), human adenovirus type 5 (hAdV-5), and influenza virus H1N1 to study viral persistence. We also determined residual and transferred virus proportions on steel carriers after successively wiping a contaminated and an uncontaminated steel carrier. On IPS wipes only, influenza viruses were promptly inactivated with a 5-log10 reduction. D values of infectious MNV-1 and hAdV-5 were 8.7 and 7.0 h on IPS wipes, 11.6 and 9.3 h on non-IPS wipes, and 10.2 and 8.2 h on viscose wipes, respectively. Independently of the type of wipe, dry cleaning removed, or drastically reduced, initial spot contamination of hNoV on surfaces. All wipes transferred hNoV to an uncontaminated carrier; however, the risk of continued transmission by reuse of wipes after 6 and 24 h was limited for all viruses. We conclude that cleaning wet spots with dry wipes efficiently reduced spot contamination on surfaces but that cross-contamination with noroviruses by wiping may result in an increased public health risk at high initial virus loads. For influenza virus, IPS wipes present an efficient one-step procedure for cleaning and disinfecting contaminated surfaces. PMID:24814795

  11. Adsorption and spin state properties of Cr, Ni, Mo, and Pt deposited on Li⁺ and Na⁺ monovalent cation impurities of MgO (001) surface: DFT calculations.

    PubMed

    Shalabi, Ahmad S; Assem, Mervat M; Soliman, Kamal A

    2011-12-01

    We have analyzed, by means of density functional theory calculations and the embedded cluster model, the adsorption and spin-state properties of Cr, Ni, Mo, and Pt deposited on a MgO crystal. We considered deposition at the Mg(2+) site of a defect-free surface and at Li(+) and Na(+) sites of impurity-containing surfaces. To avoid artificial polarization effects, clusters of moderate sizes with no border anions were embedded in simulated Coulomb fields that closely approximate the Madelung fields of the host surfaces. The interaction between a transition metal atom and a surface results from a competition between Hund's rule for the adsorbed atom and the formation of a chemical bond at the interface. We found that the adsorption energies of the metal atoms are significantly enhanced by the cation impurities, and the adsorption energies of the low-spin states of spin-quenched complexes are always more favorable than those of the high-spin states. Spin polarization effects tend to preserve the spin states of the adsorbed atoms relative to those of the isolated atoms. The metal-support interactions stabilize the low-spin states of the adsorbed metals with respect to the isolated metals, but the effect is not always enough to quench the spin. Spin quenching occurs for Cr and Mo complexes at the Mg(2+) site of the pure surface and at Li(+) and Na(+) sites of the impurity-containing surfaces. Variations of the spin-state properties of free metals and of the adsorption and spin-state properties of metal complexes are correlated with the energies of the frontier orbitals. The electrostatic potential energy curves provide further understanding of the nature of the examined properties. PMID:21369929

  12. All-atom force field for molecular dynamics simulations on organotransition metal solids and liquids. Application to M(CO)(n) (M = Cr, Fe, Ni, Mo, Ru, or W) compounds.

    PubMed

    Bernardes, Carlos E S; Canongia Lopes, José N; Minas da Piedade, Manuel E

    2013-10-31

    A previously developed OPLS-based all-atom force field for organometallic compounds was extended to a series of first-, second-, and third-row transition metals based on the study of M(CO)(n) (M = Cr, Fe, Ni, Mo, Ru, or W) complexes. For materials that are solid at ambient temperature and pressure (M = Cr, Mo, W) the validation of the force field was based on reported structural data and on the standard molar enthalpies of sublimation at 298.15 K, experimentally determined by Calvet-drop microcalorimetry using samples corresponding to a specific and well-characterized crystalline phase: Δ(sub)H(m)° = 72.6 ± 0.3 kJ·mol(–1) for Cr(CO)(6), 73.4 ± 0.3 kJ·mol(–1) for Mo(CO)(6), and 77.8 ± 0.3 kJ·mol(–1) for W(CO)(6). For liquids, where problems of polymorphism or phase mixtures are absent, critically analyzed literature data were used. The force field was able to reproduce the volumetric properties of the test set (density and unit cell volume) with an average deviations smaller than 2% and the experimentally determined enthalpies of sublimation and vaporization with an accuracy better than 2.3 kJ·mol(–1). The Lennard-Jones (12-6) potential function parameters used to calculate the repulsive and dispersion contributions of the metals within the framework of the force field were found to be transferable between chromium, iron, and nickel (first row) and between molybdenum and ruthenium (second row). PMID:24079472

  13. Effect of adhesive properties of buffy coat on the quality of blood components produced with Top & Top and Top & Bottom bags

    PubMed Central

    Cerelli, Eugenio; Nocera, Martina; Di Bartolomeo, Erminia; Panzani, Paola; Baricchi, Roberto

    2015-01-01

    Background The Transfusion Medicine Unit of Reggio Emilia currently collects whole blood using conventional quadruple Fresenius Top & Top bags. In this study, new Fresenius Top & Bottom bags were assessed and compared to the routine method with regards to product quality and operational requirements. Material and methods Twenty-one whole blood units were collected with both the new and the traditional bags, and then separated. Quality control data were evaluated and compared in order to estimate yield and quality of final blood components obtained with the two systems. We collected other bags, not included in the ordinary quality control programme, for comparison of platelet concentrates produced by pools of buffy coat. Results Compared to the traditional system, the whole blood units processed with Top & Bottom bags yielded larger plasma volumes (+5.7%) and a similar amount of concentrated red blood cells, but with a much lower contamination of lymphocytes (−61.5%) and platelets (−86.6%). Consequently, the pooled platelets contained less plasma (−26.3%) and were significantly richer in platelets (+17.9%). Discussion This study investigated the effect of centrifugation on the adhesiveness of the buffy coat to the bag used for whole blood collection. We analysed the mechanism by which this undesirable phenomenon affects the quality of packed red blood cells in two types of bags. We also documented the incomparability of measurements on platelet concentrates performed with different principles of cell counting: this vexing problem has important implications for biomedical research and for the establishment of universal product standards. Our results support the conclusion that the Top & Bottom bags produce components of higher quality than our usual system, while having equal operational efficiency. Use of the new bags could result in an important quality improvement in blood components manufacturing. PMID:25545866

  14. The effect of silicon on the oxidation behavior of NiAlHf coating system

    NASA Astrophysics Data System (ADS)

    Dai, Pengchao; Wu, Qiong; Ma, Yue; Li, Shusuo; Gong, Shengkai

    2013-04-01

    Two types of NiAlHf coatings doped with different content of Si (1 at.% and 2 at.%) were deposited on a Ni3Al based single crystal superalloy IC32 by electron beam physical vapor deposition (EB-PVD) method, respectively. For comparison, NiAlHf coating with 0 at.% Si was also prepared. The oxidation tests were carried out at 1423 K in air. At the initial stage of oxidation, large amount of flake-like θ-Al2O3 was found on NiAlHf coating surface. However, no θ-Al2O3 was observed in 2 at.% Si doped NiAlHf coating except α-Al2O3. It revealed that the Si additions could contribute to the transformation from θ-Al2O3 to α-Al2O3. When oxidation time prolonged to 100 h, it was found that the degradation of NiAlHf coating was very severe with no residual β-phase, which was due to the serious inter-diffusion between the coating and substrate. In contrast, the inter-diffusion in Si-doped coating was reduced with some residual β-phase and R-Ni(Mo, Re) precipitates. The presence of Si could retard the inter-diffusion of elements between coating and substrate, indicating a barrier diffusion effect. As a result, the oxidation resistance of NiAlHf coating was improved significantly.

  15. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  16. Investigation of the Microstructure and the Mechanical Properties of Cu-NiC Composite Produced by Accumulative Roll Bonding and Coating Processes

    NASA Astrophysics Data System (ADS)

    Shabani, Ali; Toroghinejad, Mohammad Reza

    2015-12-01

    In the present study, Cu-1.8 wt.% NiC (nickel coating) composite was produced by the combination of two methods, including accumulative roll bonding (ARB) and electroplating processes. Electroplating process was done on copper strips in order to produce a nickel-particle-reinforced composite. Microstructure, texture, and the mechanical properties of the produced composite were evaluated during various cycles of ARB using optical and scanning electron microscopes, x-ray diffraction, microhardness, and tensile tests. In addition, the results were compared with Cu-Cu and also Cu-NiS (nickel sheet) samples. It was found that nickel layers were fractured from the first cycle of the process, and nickel fragments were distributed in the copper matrix as the number of cycles was increased. Variation of orientation density of α-, β-, and τ-fibers for the produced composite was examined in different cycles. Microhardness for different elements in different cycles of Cu-NiC was also evaluated. Also, the investigation of the mechanical properties showed that by proceeding the ARB process, the tensile strength of the produced Cu-NiC and Cu-Cu samples was increased. However, improvement in the mechanical properties of composite samples was more noticeable due to the reinforcing effect of nickel particles. The elongation of composite samples showed a decrease in the primary cycles, unlike Cu-Cu ones; however, it was then increased. Finally, by using scanning electron microscopy, the fracture surfaces of Cu-NiC composite were studied to disclose the fracture mechanism of the samples.

  17. Low Conductive Thermal Barrier Coatings Produced by Ion Beam Assisted EB-PVD with Controlled Porosity, Microstructure Refinement and Alloying Additions for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Wolfe, Douglas E.; Singh, Jogender

    2005-01-01

    Various advanced Hafnia-based thermal barrier coatings (TBC) were applied on nickel-based superalloy coupons by electron beam physical vapor deposition. In addition, microstructural modifications to the coating material were made in an effort to reduce the thermal conductivity of the coating materials. Various processing parameters and coating system modifications were made in order to deposit the alloyed TBC with the desired microstructure and thus coating performance, some of which include applying coatings at substrate temperatures of 1150 C on both PtAl and CoNiCrAlY bond coated samples, as well as using 8YSZ as a bond layer. In addition, various characterization techniques including thermal cyclic tests, scanning electron microscopy, x-ray diffraction, thermal conductivity, and reflectivity measurements were performed. Although the coating microstructure was never fully optimized due to funding being cut short, significant reductions in thermal conductivity were accomplished through both chemistry changes (composition) and microstructural modifications.

  18. Study of hydrosulfurization of dibenzothiophene on Ni-Mo/Al{sub 2}O{sub 3}, Mo/Al{sub 2}O{sub 3}, and Ni/Al{sub 2}O{sub 3} catalysts by the use of radioisotope {sup 35}S tracer

    SciTech Connect

    Kabe, Toshiaki; Qian, Weihua; Ishihara, Atsushi

    1994-09-01

    The radioisotope tracer method has been used to quantify the behavior of sulfur on sulfided Ni-Mo/Al{sub 2}O{sub 3}, Mo/Al{sub 2}O{sub 3}, and Ni/Al{sub 2}O{sub 3}. The apparent activation energies of HDS reaction for DBT for the three catalysts were 20{+-}1 kcal/mol. The formation rate constants of {sup 35}S-H{sub 2}S were determined and the amount of labile sulfur on the sulfided catalysts were estimated by tracing the changes in radioactivities of the unreacted {sup 35}S-DBT and the formed {sup 35}S-H{sub 2}S during the HDS reaction of {sup 35}S-labeled dibenzothiophene ({sup 35}S-DBT). It was deduced that ca. 75% of sulfur in the sulfided Mo/Al{sub 2}O{sub 3} was related to HDS reaction at infinite rate of HDS. Compared with the amounts of labile sulfur in the sulfided Ni-Mo/Al{sub 2}O{sub 3}, Mo/Al{sub 2}O{sub 3}, and Ni/Al{sub 2}O{sub 3}, it was determined that the amounts of labile sulfur were 1.6, 9.8, and 18.4 mg sulfur/g catalyst at 280{degrees}C for the three catalysts, respectively. It was suggested that the sulfur in the form of NiS on the sulfided Ni-Mo/Al{sub 2}O{sub 3} was not labile and that the sulfur attached to both Mo and Ni atom were more labile and related to HDS. The promotion of Ni for Mo-based catalysts was attributed to the sulfur bonded to both Mo and Ni in the MoS{sub 2} phase being more labile. 35 refs., 12 figs., 2 tabs.

  19. Heat-to-Heat Variation in Creep Life and Fundamental Creep Rupture Strength of 18Cr-8Ni, 18Cr-12Ni-Mo, 18Cr-10Ni-Ti, and 18Cr-12Ni-Nb Stainless Steels

    NASA Astrophysics Data System (ADS)

    Abe, Fujio

    2016-06-01

    Metallurgical factors causing the heat-to-heat variation in time to rupture have been investigated for 300 series stainless steels for boiler and heat exchanger seamless tubes, 18Cr-8Ni (JIS SUS 304HTB), 18Cr-12Ni-Mo (JIS SUS 316HTB), 18Cr-10Ni-Ti (JIS SUS321 HTB), and 18Cr-12Ni-Nb (JIS SUS 347HTB), at 873 K to 1023 K (600 °C to 750 °C) using creep rupture data for nine heats of the respective steels in the NIMS Creep Data Sheets. The maximum time to rupture was 222,705.3 hours. The heat-to-heat variation in time to rupture of the 304HTB and 316HTB becomes more significant with longer test durations at times above ~10,000 hours at 973 K (700 °C) and reaches to about an order of magnitude difference between the strongest and weakest heats at 100,000 hours, whereas that of the 321HTB and 347HTB is very large of about an order of magnitude difference from a short time of ~100 hours to long times exceeding 100,000 hours at 873 K to 973 K (600 °C to 700 °C). The heat-to-heat variation in time to rupture is mainly explained by the effect of impurities: Al and Ti for the 304HTB and 316HTB, which reduces the concentration of dissolved nitrogen available for the creep strength by the formation of AlN and TiN during creep, and boron for the 347HTB, which enhances fine distributions of M23C6 carbides along grain boundaries. The heat-to-heat variation in time to rupture of the 321HTB is caused by the heat-to-heat variation in grain size, which is inversely proportional to the concentration of Ti. The fundamental creep rupture strength not influenced by impurities is estimated for the steels. The 100,000 hours-fundamental creep rupture strength of the 347HTB steel is lower than that of 304HTB and 316HTB at 873 K and 923 K (600 °C and 650 °C) because the slope of stress vs time to rupture curves is steeper in the 347HTB than in the 304HTB and 316HTB. The 100,000 hours-fundamental creep rupture strength of the 321HTB exhibits large variation depending on grain size.

  20. Heat-to-Heat Variation in Creep Life and Fundamental Creep Rupture Strength of 18Cr-8Ni, 18Cr-12Ni-Mo, 18Cr-10Ni-Ti, and 18Cr-12Ni-Nb Stainless Steels

    NASA Astrophysics Data System (ADS)

    Abe, Fujio

    2016-09-01

    Metallurgical factors causing the heat-to-heat variation in time to rupture have been investigated for 300 series stainless steels for boiler and heat exchanger seamless tubes, 18Cr-8Ni (JIS SUS 304HTB), 18Cr-12Ni-Mo (JIS SUS 316HTB), 18Cr-10Ni-Ti (JIS SUS321 HTB), and 18Cr-12Ni-Nb (JIS SUS 347HTB), at 873 K to 1023 K (600 °C to 750 °C) using creep rupture data for nine heats of the respective steels in the NIMS Creep Data Sheets. The maximum time to rupture was 222,705.3 hours. The heat-to-heat variation in time to rupture of the 304HTB and 316HTB becomes more significant with longer test durations at times above ~10,000 hours at 973 K (700 °C) and reaches to about an order of magnitude difference between the strongest and weakest heats at 100,000 hours, whereas that of the 321HTB and 347HTB is very large of about an order of magnitude difference from a short time of ~100 hours to long times exceeding 100,000 hours at 873 K to 973 K (600 °C to 700 °C). The heat-to-heat variation in time to rupture is mainly explained by the effect of impurities: Al and Ti for the 304HTB and 316HTB, which reduces the concentration of dissolved nitrogen available for the creep strength by the formation of AlN and TiN during creep, and boron for the 347HTB, which enhances fine distributions of M23C6 carbides along grain boundaries. The heat-to-heat variation in time to rupture of the 321HTB is caused by the heat-to-heat variation in grain size, which is inversely proportional to the concentration of Ti. The fundamental creep rupture strength not influenced by impurities is estimated for the steels. The 100,000 hours-fundamental creep rupture strength of the 347HTB steel is lower than that of 304HTB and 316HTB at 873 K and 923 K (600 °C and 650 °C) because the slope of stress vs time to rupture curves is steeper in the 347HTB than in the 304HTB and 316HTB. The 100,000 hours-fundamental creep rupture strength of the 321HTB exhibits large variation depending on grain size.

  1. TF-XRD examination of surface-reactive TiO2 coatings produced by heat treatment and CO2 laser treatment.

    PubMed

    Moritz, Niko; Areva, Sami; Wolke, Joop; Peltola, Timo

    2005-07-01

    When surface-reactive (bioactive) coatings are applied to medical implants by means of CO2 laser processing, the bioactivity of the surface of the implant can be locally modified to match the properties of the surrounding tissues to provide a firm fixation of the implant. The aim of this study was to compare the heat treated TiO2 coatings with the laser-treated TiO2 coatings in terms of amorphous-crystalline-phase development. The coatings were characterized with thin-film X-ray diffraction (TF-XRD), atomic force microscopy (AFM) and scanning electron microscopy (SEM). The TiO2 coatings heat treated at 500 degrees C known to be bioactive in SBF (simulated body fluid) consisted mainly of anatase with some rutile-phase, suggesting a predominant effect of anatase on reactivity of coatings. However, the coatings preheat-treated at 500 degrees C with further laser treatment exhibited enhanced bioactivity while consisting mainly of rutile. These findings indicated a key role of both rutile and anatase for the reactivity of the coatings. Without preheat treatment, by laser treatment alone, the amorphous titania coatings developed into mixed anatase/rutile containing coatings. This structural organization and the increase in crystal size are thus considered to be the reasons for their bioactivity. The SBF results indicate the possibility to control bioactivity by altering laser power used through the anatase/rutile crystallinity enhancement. PMID:15701375

  2. Combustion chemical vapor deposited coatings for thermal barrier coating systems

    SciTech Connect

    Hampikian, J.M.; Carter, W.B.

    1995-12-31

    The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings. In this report, the evaluation of alumina and ceria coatings on a nickel-chromium alloy is described.

  3. Comparative High-Temperature Corrosion Behavior of Ni-20Cr Coatings on T22 Boiler Steel Produced by HVOF, D-Gun, and Cold Spraying

    NASA Astrophysics Data System (ADS)

    Kaushal, Gagandeep; Bala, Niraj; Kaur, Narinder; Singh, Harpreet; Prakash, Satya

    2014-01-01

    To protect materials from surface degradations such as wear, corrosion, and thermal flux, a wide variety of materials can be deposited on the materials by several spraying processes. This paper examines and compares the microstructure and high-temperature corrosion of Ni-20Cr coatings deposited on T22 boiler steel by high velocity oxy-fuel (HVOF), detonation gun spray, and cold spraying techniques. The coatings' microstructural features were characterized by means of XRD and FE-SEM/EDS analyses. Based upon the results of mass gain, XRD, and FE-SEM/EDS analyses it may be concluded that the Ni-20Cr coating sprayed by all the three techniques was effective in reducing the corrosion rate of the steel. Among the three coatings, D-gun spray coating proved to be better than HVOF-spray and cold-spray coatings.

  4. Influence of the HVOF Gas Composition on the Thermal Spraying of WC-Co Submicron Powders (-8 + 1 μm) to Produce Superfine Structured Cermet Coatings

    NASA Astrophysics Data System (ADS)

    Tillmann, W.; Vogli, E.; Baumann, I.; Matthaeus, G.; Ostrowski, T.

    2008-12-01

    Thermal spraying technology represents a novel and promising approach to protect forming tools with complex surfaces and highest shape accuracy against abrasive wear and galling. However, due to high or nonuniform layer thicknesses or inappropriate surface roughness conventional coarse-structured coatings are not suitable to achieve this aim. The application of novel submicron or nanoscaled feedstock materials in the thermal spray process can provide the deposition of cermet coatings with significantly improved characteristics and is recently of great interest in science and industry. In this collaborative study, the feeding and HVOF spraying of WC-Co submicron powders (-8 + 1 μm) have been investigated to manufacture superfine structured, wear resistant, near-net-shape coatings with improved macroscopic properties and smooth surfaces. The influences of varying HVOF gas compositions on the spray process and the coating properties have been analyzed.

  5. Laser Surface Treatment of Hydro and Thermal Power Plant Components and Their Coatings: A Review and Recent Findings

    NASA Astrophysics Data System (ADS)

    Mann, B. S.

    2015-11-01

    High-power diode laser (HPDL) surface modification of hydro and thermal power plant components is of the utmost importance to minimize their damages occurring due to cavitation erosion, water droplet erosion, and particle erosion (CE, WDE, and PE). Special emphasis is given on the HPDL surface treatment of martensitic and precipitate-hardened stainless steels, Ti6Al4V alloy, plasma ion nitro-carburized layers, high pressure high velocity oxy-fuel and twin-wire arc sprayed coatings. WDE test results of all these materials and coatings in `untreated' and `HPDL- treated at 1550 °C' conditions, up to 8.55 million cycles, are already available. Their WDE testing was further continued up to 10.43 million cycles. The X20Cr13 and X10CrNiMoV1222, the most common martensitic stainless steels used in hydro and thermal power plants, were HPDL surface treated at higher temperature (1650 °C) and their WDE test results were also obtained up to 10.43 million cycles. It is observed that the increased HPDL surface temperature from 1550 to 1650 °C has resulted in significant improvement in their WDE resistances because of increased martensitic (ά) phase at higher temperature. After conducting long-range WDE tests, the correlation of CE, WDE, and PE resistances of these materials and protective coatings with their mechanical properties such as fracture toughness and microhardness product, ultimate resilience, modified resilience, and ultimate modified resilience has been reviewed and discussed. One of the edges of a 500 MW low pressure steam turbine moving blade (X10CrNiMoV1222 stainless steel) was HPDL surface treated at 1550 °C and its radii of curvatures and deflections were measured. These were compared with the data available earlier from a flat rectangular sample of similar composition and identical HPDL surface temperature.

  6. A View of Compatible Heat-Resistant Alloy and Coating Systems at High-Temperatures

    SciTech Connect

    Narita, Toshio

    2009-09-14

    Conventional and advanced coatings were reviewed, and it was pointed out that the coated Ni-base superalloys decreased their creep rupture life significantly at higher temperatures, and the advanced high strength superalloy became more remarkably. Concept of diffusion barrier coating system (DBC system) and their formation process was introduced, and the results obtained for several heat-resistant alloys, stainless steel (SUS310S), Ni-Mo base alloy (Hastelloy-X), and 4{sup th} generation single crystal superalloy (TMS-138) were given. It was noted that creep-rupture life of the SUS310S and Hastelloy-X with the DBC system became longer than those of the bare alloys with or without conventional {beta}-NiAl coatings. This is due to slow creep-deformation of the Re-base alloy layer as the diffusion barrier. A novel concept based on combination of superalloys and coatings was proposed, by taking both the materials science and corrosion science into consideration.

  7. A View of Compatible Heat-Resistant Alloy and Coating Systems at High-Temperatures

    NASA Astrophysics Data System (ADS)

    Narita, Toshio

    2009-09-01

    Conventional and advanced coatings were reviewed, and it was pointed out that the coated Ni-base superalloys decreased their creep rupture life significantly at higher temperatures, and the advanced high strength superalloy became more remarkably. Concept of diffusion barrier coating system (DBC system) and their formation process was introduced, and the results obtained for several heat-resistant alloys, stainless steel (SUS310S), Ni-Mo base alloy (Hastelloy-X), and 4th generation single crystal superalloy (TMS-138) were given. It was noted that creep-rupture life of the SUS310S and Hastelloy-X with the DBC system became longer than those of the bare alloys with or without conventional β-NiAl coatings. This is due to slow creep-deformation of the Re-base alloy layer as the diffusion barrier. A novel concept based on combination of superalloys and coatings was proposed, by taking both the materials science and corrosion science into consideration.

  8. Method for producing evaporation inhibiting coating for protection of silicon--germanium and silicon--molybdenum alloys at high temperatures in vacuum

    DOEpatents

    Chao, P.J.

    1974-01-01

    A method is given for protecting Si--Ge and Si-- Mo alloys for use in thermocouples. The alloys are coated with silicon to inhibit the evaporation of the alloys at high tempenatures in a vacuum. Specific means and methods are provided. (5 fig) (Official Gazette)

  9. Microstructure and wear resistance of Al2O3-M7C3/Fe composite coatings produced by laser controlled reactive synthesis

    NASA Astrophysics Data System (ADS)

    Tan, Hui; Luo, Zhen; Li, Yang; Yan, Fuyu; Duan, Rui

    2015-05-01

    Based on the principle of thermite reaction of Al and Fe2O3 powders, the Al2O3 ceramic reinforced Fe-based composite coatings were fabricated on a steel substrate by laser controlled reactive synthesis and cladding. The effects of different additions of thermite reactants on the phase transition, microstructure evolution, microhardness and wear resistance of the composite coatings were investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), Vickers microhardness and block-on-ring wear test, respectively. The results show that Al2O3 ceramic and M7C3 carbide are in situ synthesized via the laser controlled reactive synthesis. The Al2O3 ceramic and M7C3 carbides prefer to distribute along the γ-Fe phase boundary continuously, which separates the γ-Fe matrix and is beneficial to the grain refinement. With the increase of thermite reactants, the amount of Al2O3 ceramic and M7C3 carbide in the composite coatings increases gradually. Moreover the cladding layer changes from dendritic structure to columnar structure and martensite structure in the heat affected zone becomes coarse. The increased thermite reactants improve the microhardness and wear resistance of the in situ composite coatings obviously and enhance the hardness of the heat affected zone, which should be ascribed to the grain refinement, ceramic and carbide precipitation and solid solution strengthening.

  10. Infrared emission spectrophotometric study of the changes produced by TiN coating of metal surfaces in an operating EHD contact

    NASA Technical Reports Server (NTRS)

    Keller, L. E.; Lauer, J. L.; Jones, W. R., Jr.

    1982-01-01

    Infrared emission spectra and related measurements were obtained from an operating ball/plate elastohydrodynamic (EHD) sliding contact under a variety of operating conditions. In order to be able to compare the effect of the ball surface, some of the balls were coated with a thin layer of titanium nitride (TiN) by vapor deposition. Polyphenyl ether (5P4E) was used as lubricant and 1 percent of 1,1,2-trichloroethane (TCE) as a surface-probing additive. TiN is chemically inert and its thermal conductivity is lower than that of steel. Therefore, the overall temperatures with TiN coated balls were higher. Nevertheless, no scuffing was observed with the coated balls under conditions giving rise to scuffing with the uncoated balls. Tractions were lower with the TiN coated balls and always when TCE was added to the 5P4E. These findings were found to be inversely related to the degree of polarization of the spectral emission bands. The intensity and the dichrosim of these bands were related to shear rates and inlet conditions of the EHD contact.

  11. Infrared emission spectrophotometric study of the changes produced by TiN coating of metal surfaces in an operating EHD contact

    NASA Technical Reports Server (NTRS)

    Keller, L. E.; Lauer, J. L.; Jones, W. R., Jr.

    1982-01-01

    Infrared emission spectra and related measurements were obtained from an operating ball/plate EHD sliding contact under a variety of operating conditions. In order to be able to compare the effect of the ball surface, some of the steel balls were coated with a thin layer of titanium nitride (TiN) by vapor deposition. Polyphenyl ether (5P4E) was used as the lubricant and 1 percent of 1,1,2-trichloroethane TCE) as an additive with a high affinity for steel but a low affinity for TiN. TiN is chemically inert, but its thermal conductivity is lower than that of steel. Therefore, the overall temperatures with TiN-coated balls were higher. Nevertheless, no scuffng was observed with the coated balls under conditions giving rise to scuffing with the uncoated balls. Tractions were lower with the TiN-coated balls and with the steel balls when TCE was added to the 5P4E. These findings were found to be inversely related to the degree of polarization of the spectral emission bands. The intensity and the dichroism of these bands were related to shear rates and inlet conditions of the EHD contact.

  12. High Power Diode Laser-Treated HP-HVOF and Twin Wire Arc-Sprayed Coatings for Fossil Fuel Power Plants

    NASA Astrophysics Data System (ADS)

    Mann, B. S.

    2013-08-01

    This article deals with high power diode laser (HPDL) surface modification of twin wire arc-sprayed (TWAS) and high pressure high velocity oxy-fuel (HP-HVOF) coatings to combat solid particle erosion occurring in fossil fuel power plants. To overcome solid particle impact wear above 673 K, Cr3C2-NiCr-, Cr3C2-CoNiCrAlY-, and WC-CrC-Ni-based HVOF coatings are used. WC-CoCr-based HVOF coatings are generally used below 673 K. Twin wire arc (TWA) spraying of Tafa 140 MXC and SHS 7170 cored wires is used for a wide range of applications for a temperature up to 1073 K. Laser surface modification of high chromium stainless steels for steam valve components and LPST blades is carried out regularly. TWA spraying using SHS 7170 cored wire, HP-HVOF coating using WC-CoCr powder, Ti6Al4V alloy, and high chromium stainless steels (X20Cr13, AISI 410, X10CrNiMoV1222, 13Cr4Ni, 17Cr4Ni) were selected in the present study. Using robotically controlled parameters, HPDL surface treatments of TWAS-coated high strength X10CrNiMoV1222 stainless steel and HP-HVOF-coated AISI 410 stainless steel samples were carried out and these were compared with HPDL-treated high chromium stainless steels and titanium alloy for high energy particle impact wear (HEPIW) resistance. The HPDL surface treatment of the coatings has improved the HEPIW resistance manifold. The improvement in HPDL-treated stainless steels and titanium alloys is marginal and it is not comparable with that of HPDL-treated coatings. These coatings were also compared with "as-sprayed" coatings for fracture toughness, microhardness, microstructure, and phase analyses. The HEPIW resistance has a strong relationship with the product of fracture toughness and microhardness of the HPDL-treated HP-HVOF and TWAS SHS 7170 coatings. This development opens up a possibility of using HPDL surface treatments in specialized areas where the problem of HEPIW is very severe. The HEPIW resistance of HPDL-treated high chromium stainless steels and

  13. Coated Aerogel Beads

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2014-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  14. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2004-08-31

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  15. Solar selective absorption coatings

    DOEpatents

    Mahoney, Alan R.; Reed, Scott T.; Ashley, Carol S.; Martinez, F. Edward

    2003-10-14

    A new class of solar selective absorption coatings are disclosed. These coatings comprise a structured metallic overlayer such that the overlayer has a sub-micron structure designed to efficiently absorb solar radiation, while retaining low thermal emissivity for infrared thermal radiation. A sol-gel layer protects the structured metallic overlayer from mechanical, thermal, and environmental degradation. Processes for producing such solar selective absorption coatings are also disclosed.

  16. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    NASA Astrophysics Data System (ADS)

    Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

    2015-11-01

    A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of <1 μm tungsten carbide reinforcements. The influence of surfactant (sodium dodecyl sulfate, SDS) concentration on particle distribution, microhardness and wear resistance of composite coatings has been studied. The nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

  17. Effect of particle concentration on the structure and tribological properties of submicron particle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition

    NASA Astrophysics Data System (ADS)

    Gül, H.; Kılıç, F.; Uysal, M.; Aslan, S.; Alp, A.; Akbulut, H.

    2012-03-01

    In the present work, a nickel sulfate bath containing SiC submicron particles between 100 and 1000 nm was used as the plating electrolyte. The aim of this work is to obtain Ni-SiC metal matrix composites (MMCs) reinforced with submicron particles on steel surfaces with high hardness and wear resistance for using in anti-wear applications such as dies, tools and working parts for automobiles and vehicles. The influence of the SiC content in the electrolyte on particle distribution, microhardness and wear resistance of nano-composite coatings was studied. During the electroplating process, the proper stirring speed was also determined for sub-micron SiC deposition with Ni matrix. The Ni films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The depositions were controlled to obtain a specific thickness (between 50 and 200 μm) and volume fraction of the particles in the matrix (between 0.02 and 0.10). The hardness of the coatings was measured to be 280-571 HV depending on the particle volume in the Ni matrix. The tribological behaviors of the electrodeposited SiC nanocomposite coatings sliding against an M50 steel ball (Ø 10 mm) were examined on a tribometer. All the friction and wear tests were performed without lubrication at room temperature and in the ambient air (with a relative humidity of 55-65%). The results showed that the wear resistance of the nanocomposites was approximately 2-2.2 times more than those of unreinforced Ni.

  18. Controlled Thermal Expansion Coat for Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Brindley, William J. (Inventor); Miller, Robert A. (Inventor); Aikin, Beverly J. M. (Inventor)

    1999-01-01

    A improved thermal barrier coating and method for producing and applying such is disclosed herein. The thermal barrier coating includes a high temperature substrate, a first bond coat layer applied to the substrate of MCrAlX, and a second bond coat layer of MCrAlX with particles of a particulate dispersed throughout the MCrAlX and the preferred particulate is Al2O3. The particles of the particulate dispersed throughout the second bond coat layer preferably have a diameter of less then the height of the peaks of the second bond coat layer, or a diameter of less than 5 microns. The method of producing the second bond coat layer may either include the steps of mechanical alloying of particles throughout the second bond coat layer, attrition milling the particles of the particulate throughout the second bond coat layer, or using electrophoresis to disperse the particles throughout the second bond coat layer. In the preferred embodiment of the invention, the first bond coat layer is applied to the substrate, and then the second bond coat layer is thermally sprayed onto the first bond coat layer. Further, in a preferred embodiment of die invention, a ceramic insulating layer covers the second bond coat layer.

  19. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, T.

    1997-02-18

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate {alpha}-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal. 33 figs.

  20. Zinc phosphate conversion coatings

    DOEpatents

    Sugama, Toshifumi

    1997-01-01

    Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

  1. Analysis of local regions near interfaces in nanostructured multicomponent (Ti-Zr-Hf-V-Nb)N coatings produced by the cathodic-arc-vapor-deposition from an arc of an evaporating cathode

    NASA Astrophysics Data System (ADS)

    Krause-Rehberg, R.; Pogrebnyak, A. D.; Borisyuk, V. N.; Kaverin, M. V.; Ponomarev, A. G.; Bilokur, M. A.; Oyoshi, K.; Takeda, Y.; Beresnev, V. M.; Sobol', O. V.

    2013-08-01

    Multicomponent nanostructured (Ti-Zr-Hf-V-Nb)N coatings produced by the cathodic-arc-vapor-deposition method have been studied using several complementary methods of elemental and structural analysis, such as those based on the use of slow positron beam (SPB); proton microbeam (μ-PIXE); electron micro- and nanobeam (EDS and SEM analysis); and X-ray diffraction phase analysis (XRD), including the a-sin2ϕ method of measuring the stress-strain state (X-ray tensometry). The elemental composition, microstructure, residual stresses in nanograins, and in-depth and surface distributions of defects and atoms, as well as the phase composition, stress-strain state, and texture of the coatings have been studied in a 3D representation. It has been found that creating a state of elastic stress-strain compression in the coating can significantly enhance its resistance to oxidation upon annealing. A redistribution of elements and defects (their aligning and segregation) due to diffusion and termination of spinodal segregation has been revealed near interfaces, around grains and subgrains, which occurred without a significant change in the average size of nanograins.

  2. New nano-sized Al2O3-BN coating 3Y-TZP ceramic composites for CAD/CAM-produced all-ceramic dental restorations. Part I. Fabrication of powders.

    PubMed

    Yang, Se Fei; Yang, Li Qiang; Jin, Zhi Hao; Guo, Tian Wen; Wang, Lei; Liu, Hong Chen

    2009-06-01

    Partially sintered 3 mol % yttria-stabilized tetragonal zirconium dioxide (ZrO(2), zirconia) polycrystal (3Y-TZP) ceramics are used in dental posterior restorations with computer-aided design-computer-aided manufacturing (CAD/CAM) techniques. High strength is acquired after sintering, but shape distortion of preshaped compacts during their sintering is inevitable. The aim of this study is to fabricate new machinable ceramic composites with strong mechanical properties that are fit for all-ceramic dental restorations. Aluminum oxide (Al(2)O(3))-coated 3Y-TZP powders were first prepared by the heterogeneous precipitation method starting with 3Y-TZP, Al(NO(3))(3) . 9H(2)O, and ammonia, then amorphous boron nitride (BN) was produced and the as-received composite powders were coated via in situ reaction with boric acid and urea. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) were used to analyze the status of Al(2)O(3)-BN on the surface of the 3Y-TZP particles. TEM micrographs show an abundance of Al(2)O(3) particles and amorphous BN appearing uniformly on the surface of the 3Y-TZP particles after the coating process. The size of the Al(2)O(3) particles is about 20 nm. The XRD pattern shows clearly the peak of amorphous BN among the peaks of ZrO(2). PMID:19223246

  3. Selective coating for solar collectors

    SciTech Connect

    Schardein, D.J.

    1983-03-15

    A selective solar coating for solar collectors is disclosed. The coating is characterized by its high absorptance and low emittance. The coating comprises an organic compound or substance having a high molecular weight and a high carbon content, such as a petroleum, vegetable or animal oil, fat or wax, which is pyrolyzed to produce a carbon black pigmented varnish.

  4. Coatings for graphite fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Graphite fibers released from composites during burning or an explosion caused shorting of electrical and electronic equipment. Silicon carbide, silica, silicon nitride and boron nitride were coated on graphite fibers to increase their electrical resistances. Resistances as high as three orders of magnitude higher than uncoated fiber were attained without any significant degradation of the substrate fiber. An organo-silicone approach to produce coated fibers with high electrical resistance was also used. Celion 6000 graphite fibers were coated with an organo-silicone compound, followed by hydrolysis and pyrolysis of the coating to a silica-like material. The shear and flexural strengths of composites made from high electrically resistant fibers were considerably lower than the shear and flexural strengths of composites made from the lower electrically resistant fibers. The lower shear strengths of the composites indicated that the coatings on these fibers were weaker than the coating on the fibers which were pyrolyzed at higher temperature.

  5. Microstructure and corrosion behavior of TiC/Ti(CN)/TiN multilayer CVD coatings on high strength steels

    NASA Astrophysics Data System (ADS)

    Zhang, Jin; Xue, Qi; Li, Songxia

    2013-09-01

    Titanium carbide/titanium carbonitride/titanium nitride (TiC/Ti(CN)/TiN) multilayer coatings are prepared on the surface of three high-strength steels (35CrMo, 42CrMo, and 40CrNiMo) by chemical vapor deposition method. The fracture morphology, elemental distribution, phase composition, micro-hardness, and adhesion of the multilayer film are analyzed. The hydrogen sulfide stress corrosion resistance of the coating is evaluated by the National Association of Corrosion Engineers saturated hydrogen sulfide solution immersion test. A test simulating the environment of the natural gas wells with high temperature and pressure in Luojiazhai in Sichuan is also performed. The results show that the multilayer coatings have dense structures, ∼11 μm thickness, 24.5 ± 2.0 GPa nano-hardness, and ∼70 N adhesion. The corrosion sample also shows no brittle failure induced by stress corrosion after treatment with the coating. Gravimetric analysis shows that the deposition of TiC/Ti(CN)/TiN multilayer coatings results in a corrosion rate reduction of at least 50 times compared with the high-strength steel substrate. A preliminary analysis on this phenomenon is conducted.

  6. Fiber coating with suspensions

    NASA Astrophysics Data System (ADS)

    Abkarian, Manouk; Nunes, Janine K.; Stone, Howard A.

    2003-11-01

    The basic features of fiber coating with Newtonian fluids are well characterized at low capillary numbers by the Landau-Levich-Derjaguin analysis. Several extensions have been reported including studies of the influence of polymers, surfactants, and emulsions. Here we present an experimental study of fiber coating with suspensions of micron-sized particles where we perform direct visualization of the coating process using fluorescent particles. The addition of particles to the coating liquid produce several novel effects including (a) accumulation of particles in the neighborhood of the meniscus, which changes the dynamics of the coating process, and (b) crystallization can occur on the fiber, in some cases in the form of a continuous film that is at most a few particles thick, and which depends on capillary number. These results using continuous withdrawal will be contrasted with those reported in the literature for colloidal cystallization produced by evaporative processes.

  7. Reduction of hematite with ethanol to produce magnetic nanoparticles of Fe3O4, Fe1 - x O or Fe0 coated with carbon

    NASA Astrophysics Data System (ADS)

    Tristão, Juliana C.; Ardisson, José D.; Sansiviero, Maria Terezinha C.; Lago, Rochel M.

    2010-01-01

    The production of magnetic nanoparticles of Fe3O4 or Fe0 coated with carbon and carbon nanotubes was investigated by the reduction of hematite with ethanol in a Temperature Programmed Reaction up to 950°C. XRD and Mössbauer measurements showed after reaction at 350°C the partial reduction of hematite to magnetite. At 600°C the hematite is completely reduced to magnetite (59%), wüstite (39%) and metallic iron (7%). At higher temperatures, carbide and metallic iron are the only phases present. TG weight losses suggested the formation of 3-56 wt.% carbon deposits after reaction with ethanol. It was observed by SEM images a high concentration of nanometric carbon filaments on the material surface. BET analyses showed a slight increase in the surface area after reaction. These materials have potential application as catalyst support and removal of spilled oil contaminants.

  8. Incidence of Lettuce mosaic virus in lettuce and its detection by polyclonal antibodies produced against recombinant coat protein expressed in Escherichia coli.

    PubMed

    Sharma, Prachi; Sharma, Susheel; Singh, Jasvir; Saha, Swati; Baranwal, V K

    2016-04-01

    Lettuce mosaic virus (LMV), a member of the genus Potyvirus of family Potyviridae, causes mosaic disease in lettuce has recently been identified in India. The virus is seed borne and secondary infection occurs through aphids. To ensure virus freedom in seeds it is important to develop diagnostic tools, for serological methods the production of polyclonal antibodies is a prerequisite. The coat protein (CP) gene of LMV was amplified, cloned and expressed using pET-28a vector in Escherichia coli BL21DE3 competent cells. The LMV CP was expressed as a fusion protein containing a fragment of the E. coli His tag. The LMV CP/His protein reacted positively with a commercial antiserum against LMV in an immunoblot assay. Polyclonal antibodies purified from serum of rabbits immunized with the fusion protein gave positive results when LMV infected lettuce (Lactuca sativa) was tested at 1:1000 dilution in PTA-ELISA. These were used for specific detection of LMV in screening lettuce accessions. The efficacy of the raised polyclonal antiserum was high and it can be utilized in quarantine and clean seed production. PMID:26850143

  9. Aluminide coatings

    DOEpatents

    Henager, Jr; Charles, H [Kennewick, WA; Shin, Yongsoon [Richland, WA; Samuels, William D [Richland, WA

    2009-08-18

    Disclosed herein are aluminide coatings. In one embodiment coatings are used as a barrier coating to protect a metal substrate, such as a steel or a superalloy, from various chemical environments, including oxidizing, reducing and/or sulfidizing conditions. In addition, the disclosed coatings can be used, for example, to prevent the substantial diffusion of various elements, such as chromium, at elevated service temperatures. Related methods for preparing protective coatings on metal substrates are also described.

  10. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  11. Aerocoat 7 Replacement Coatings

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Kennedy Space Center has used Aerocoat 7 (AR-7) to protect stainless-steel flex hoses at Launch Complex (LC-39) and hydraulic lines of the Mobile Launcher Platform (MLP) because it provides excellent corrosion protection in low-temperature applications. The Sovereign Company produced AR-7 exclusively for NASA but discontinued production because the coating released high levels of volatile organic compounds (VOCs) and had a significant environmental impact. The purpose of this project was to select and evaluate potential replacement coatings for AR-7 that would be more environmentally sound. The physical and mechanical properties of commercially available coatings were investigated through the Internet. The ideal coating would be fluid enough to penetrate the outer mesh of a stainless-steel flex hose and coat the inner hose, and flexible enough to withstand the movement of the hose, as well as the expansion and contraction of its metal caused by changes in temperature.

  12. Coated microneedles for transdermal delivery

    PubMed Central

    Gill, Harvinder S.; Prausnitz, Mark R.

    2007-01-01

    Coated microneedles have been shown to deliver proteins and DNA into the skin in a minimally invasive manner. However, detailed studies examining coating methods and their breadth of applicability are lacking. This study’s goal was to develop a simple, versatile and controlled microneedle coating process to make uniform coatings on microneedles and establish the breadth of molecules and particles that can be coated onto microneedles. First, microneedles were fabricated from stainless steel sheets as single microneedles or arrays of microneedles. Next, a novel micron-scale dip-coating process and a GRAS coating formulation were designed to reliably produce uniform coatings on both individual and arrays of microneedles. This process was used to coat compounds including calcein, vitamin B, bovine serum albumin and plasmid DNA. Modified vaccinia virus and microparticles of 1 to 20 μm diameter were also coated. Coatings could be localized just to the needle shafts and formulated to dissolve within 20 s in porcine cadaver skin. Histological examination validated that microneedle coatings were delivered into the skin and did not wipe off during insertion. In conclusion, this study presents a simple, versatile, and controllable method to coat microneedles with proteins, DNA, viruses and microparticles for rapid delivery into the skin. PMID:17169459

  13. Natural-oxide solar-collector coatings

    NASA Technical Reports Server (NTRS)

    Krupnick, A. C.; Roberts, M. L.; Sharpe, M. H.

    1979-01-01

    Optically selective coatings for solar collectors are produced by thermally treating stainless steel in furnace after series of cleaning and soaking operations. Coatings have withstood 18-month exposure tests at 100 percent relative humidity and temperatures of 95 F. Room temperature coatings are valuable as they are inexpensive to produce, highly production oriented, and environmentally stable.

  14. Electrodeposition of nickel composite coatings

    NASA Astrophysics Data System (ADS)

    Borkar, Tushar

    Pulse electrodeposition (PC) and pulse reverse electrodeposition (PRC) bring a new era in improving the surface properties of metals. These processes are associated with many advantages, such as reduction in porosity, low level of inclusions, and higher deposition rates compared to direct current (DC) electrodeposition process. There is much more flexibility in varying three basic parameters which are, pulse current density, on time, and off time in pulse electrodeposition resulting in unique composition and microstructure of coating being deposited. In this work, nickel matrix composite coatings were synthesized by co-depositing nano particles (Al2O3, SiC, and ZrO2) from Watts bath. To get detailed insight into effect of processing parameters on the microstructure, mechanical, and tribological properties of the composite coatings, the coatings were also fabricated using DC, PC, and PRC techniques. Also, the effect of bath loading on the level of reinforcement in the coating was investigated for Ni-Al2O 3 composite coatings. Furthermore an attempt was made to produce Ni-CNT coatings by pulse electrodeposition method. Pure nickel coatings were also prepared for comparison. Composite coatings deposited using PC and PRC techniques exhibited significant improvement in microhardness and wear resistance. The presence of nanoparticles in the composite coating seems to prohibit the columnar growth of the nickel grains resulting in random/weak texture and smaller thickness of the composite coatings. Ni-Al2O3 composite coatings show maximum hardness and wear resistance compared to Ni-SiC and Ni-ZrO 2 composite coatings. As Al2O3 content in electroplating bath increases, Microhardness and wear resistance of composite coatings increases but thickness of the coatings decreases due to nanoparticles obstructing grain growth. The Ni-CNT composite coatings exhibited significantly improved microhardness compared to pure nickel coatings.

  15. HVOF coatings of Diamalloy 2002 and Diamalloy 4010 onto steel: Tensile and bending response of coatings

    SciTech Connect

    Al-Shehri, Y. A.; Hashmi, M. S. J.; Yilbas, B. S.

    2011-01-17

    HVOF coating of Diamalloy 2002 powders and Diamalloy 4010 powders as well as two-layered coatings consisting of these powders is carried out. In the two-layered structure, Diamalloy 4010 is sprayed at the substrate surface while Diamalloy 2002 is sprayed on the top of Diamalloy 4010 coating. The mechanical properties of the coatings are examined through tensile and three-point bending tests. The coating microstructure and morphology are examined using the Scanning Electron Microscope (SEM), Energy Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). It is found that the coating produced is free from defects including voids and cracks. The failure mechanism of coating during tensile and three-point bending tests is mainly crack formation and propagation in the coating. The elastic modulus of coating produced from Diamalloy 2002 is higher than that of Diamalloy 4010 coating, which is due to the presence of 12% WC in the coating.

  16. Coating Process

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A black chrome coating, originally developed for spacecraft solar cells, led to the development of an efficient flat plate solar collector. The coating, called Chromonyx, helps the collector absorb more heat. Olympic Solar Corporation was formed to electroplate the collector. The coating technique allows 95% of the sun's energy to be utilized. The process is widely used.

  17. Coating Reduces Ice Adhesion

    NASA Technical Reports Server (NTRS)

    Smith, Trent; Prince, Michael; DwWeese, Charles; Curtis, Leslie

    2008-01-01

    The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This innovation is a durable coating that can withstand several cycles of ice growth and removal without loss of anti-adhesion properties. SILC is made of a binder composed of varying weight percents of siloxane(s), ethyl alcohol, ethyl sulfate, isopropyl alcohol, and of fine-particle polytetrafluoroethylene (PTFE). The combination of these components produces a coating with significantly improved weathering characteristics over the siloxane system alone. In some cases, the coating will delay ice formation and can reduce the amount of ice formed. SILC is not an ice prevention coating, but the very high water contact angle (greater than 140 ) causes water to readily run off the surface. This coating was designed for use at temperatures near -170 F (-112 C). Ice adhesion tests performed at temperatures from -170 to 20 F (-112 to -7 C) show that SILC is a very effective ice release coating. SILC can be left as applied (opaque) or buffed off until the surface appears clear. Energy dispersive spectroscopy (EDS) and x-ray photoelectron spectroscopy (XPS) data show that the coating is still present after buffing to transparency. This means SILC can be used to prevent ice adhesion even when coating windows or other objects, or items that require transmission of optical light. Car windshields are kept cleaner and SILC effectively mitigates rain and snow under driving conditions.

  18. Manufacturing and producibility technology

    NASA Technical Reports Server (NTRS)

    Hankins, J. D.; Dreshfield, R. L.

    1985-01-01

    Activities of the manufacturing/producibility working group within the Advanced High-Pressure O2/H2 Technology Program are summarized. The objectives of the M/P working group are: to develop and evaluate process and manufacturing techniques for advanced propulsion hardware design and selected materials; and to optimize the producibility of (SSME) components and assemblies by improved performance, increased life, greater reliability, and/or reduced cost. The technologies being developed include: plasma arc, laser, and inertia welding; combustion chamber and turbine blade coatings; coating processes; high performance alloy electroforming; and process control technology.

  19. Methods for Coating Particulate Material

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2013-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  20. Metal Coatings

    NASA Technical Reports Server (NTRS)

    1994-01-01

    During the Apollo Program, General Magnaplate Corporation developed process techniques for bonding dry lubricant coatings to space metals. The coatings were not susceptible to outgassing and offered enhanced surface hardness and superior resistance to corrosion and wear. This development was necessary because conventional lubrication processes were inadequate for lightweight materials used in Apollo components. General Magnaplate built on the original technology and became a leader in development of high performance metallurgical surface enhancement coatings - "synergistic" coatings, - which are used in applications from pizza making to laser manufacture. Each of the coatings is designed to protect a specific metal or group of metals to solve problems encountered under operating conditions.

  1. Thermoplastic coating of carbon fibers

    NASA Technical Reports Server (NTRS)

    Edie, D. D.; Lickfield, G. C.; Allen, L. E.; Mccollum, J. R.

    1989-01-01

    A continuous powder coating system was developed for coating carbon fiber with LaRC-TPI (Langley Research Center-Thermoplastic Polyimide), a high-temperature thermoplastic polymide invented by NASA-Langley. The coating line developed used a pneumatic fiber spreader to separate the individual fibers. The polymer was applied within a recirculating powder coating chamber then melted using a combination of direct electrical resistance and convective heating to make it adhere to the fiber tow. The tension and speed of the line were controlled with a dancer arm and an electrically driven fiber wind-up and wind-off. The effects of heating during the coating process on the flexibility of the prepreg produced were investigated. The uniformity with which the fiber tow could be coated with polymer also was examined. Composite specimens were fabricated from the prepreg and tested to determine optimum process conditions. The study showed that a very uniform and flexible prepeg with up to 50 percent by volume polymer could be produced with this powder coating system. The coating line minimized powder loss and produced prepeg in lengths of up to 300 m. The fiber spreading was found to have a major effect on the coating uniformity and flexibility. Though test results showed low composite tensile strengths, analysis of fracture surfaces under scanning electron microscope indicated that fiber/matrix adhesion was adequate.

  2. Efficient Utilization of Nickel Laterite to Produce Master Alloy

    NASA Astrophysics Data System (ADS)

    Ma, Xiaodong; Cui, Zhixiang; Zhao, Baojun

    2016-07-01

    To lower the smelting temperature associated with the carbothermic reduction processing of laterite, the optimization of slag and alloy systems was investigated to enable the reduction of laterite ore in the molten state at 1723 K. The master Fe-Ni-Mo alloy was successfully produced at a lower temperature (1723 K). The liquidus of the slag decreased with the addition of oxide flux (Fe2O3 and CaO) and that of the ferronickel alloy decreased with the addition of Mo/MoO3. More effective metal-slag separation was achieved at 1723 K, which reduces the smelting temperature by 100 K compared with the current electric furnace process. A small addition of Mo/MoO3 not only decreased the melting point of ferronickel alloys but also served as a collector to aggregate the ferronickel sponges allowing them to grow larger. The FeO concentration in the slag and the nickel grade of the alloy decreased with increasing graphite reductant addition.

  3. Morbus Coats

    PubMed Central

    Förl, B.; Schmack, I.; Grossniklaus, H.E.; Rohrschneider, K.

    2010-01-01

    Der fortgeschrittene Morbus Coats stellt im Kleinkindalter eine der schwierigsten Differenzialdiagnosen zum Retinoblastom dar. Wir beschreiben die klinischen und histologischen Befunde zweier Jungen im Alter von 9 und 21 Monaten mit einseitiger Leukokorie. Trotz umfassender Diagnostik mittels Narkoseuntersuchung, MRT und Ultraschall konnte ein Retinoblastom nicht sicher ausgeschlossen werden, und es erfolgte eine Enukleation. Histologisch wurde die Diagnose eines Morbus Coats gesichert. Da eine differenzialdiagnostische Abgrenzung zwischen Morbus Coats und Retinoblastom schwierig sein kann, halten wir in zweifelhaften Fällen auch angesichts der eingeschränkten Visusprognose und potenzieller Sekundärkomplikationen beim fortgeschrittenen Morbus Coats eine Enukleation für indiziert. PMID:18299842

  4. Environmental Barrier Coatings Having a YSZ Top Coat

    NASA Technical Reports Server (NTRS)

    Lee, Kang N.; Gray, Hugh (Technical Monitor)

    2002-01-01

    Environmental barrier coatings (EBCs) with a Si bond coat, a yttria-stabilized zirconia (YSZ) top coat, and various intermediate coats were investigated. EBCs were processed by atmospheric pressure plasma spraying. The EBC durability was determined by thermal cycling tests in water vapor at 1300 C and 1400 C, and in air at 1400 C and 1500 C. EBCs with a mullite (3Al2O3 (dot) 2SiO2) + BSAS (1 - xBaO (dot) xSrO (dot) Al2O3 (dot) 2SiO2) intermediate coat were more durable than EBCs with a mullite intermediate coat, while EBCs with a mullite/BSAS duplex intermediate coat resulted in inferior durability. The improvement with a mullite + BSAS intermediate coat was attributed to enhanced compliance of the intermediate coat due to the addition of a low modulus BSAS second phase. Mullite + BSAS/YSZ and BSAS/YSZ interfaces produced a low melting (less than 1400 C) reaction product, which is expected to degrade the EBC performance by increasing the thermal conductivity. EBCs with a mullite + BSAS / graded mullite + YSZ intermediate coat showed the best durability among the EBCs investigated in this study. This improvement was attributed to diffused CTE (Coefficient of Thermal Expansion) mismatch stress and improved chemical stability due to the compositionally graded mullite+YSZ layer.

  5. Dissolution kinetics of calcium phosphate coatings.

    PubMed

    Burke, E M; Lucas, L C

    1998-01-01

    Plasma spray and high velocity oxy-fuel (HVOF) techniques produce coatings with varying composition and amounts of amorphous and crystalline phases. For coatings containing greater amorphous phases, a higher release of calcium ions is evident when samples are placed in Hank's calcium-free balanced salt solutions. Calcium is released from the amorphous phases in the coating, a conclusion that is supported by x-ray powder diffraction (XRD) results. Ion beam sputtering and RF magnetron sputtering under lower energy conditions produce amorphous coatings that will dissolve in a very short time period. When heat treated, crystalline phases are produced in the coatings. Heat-treated coatings are significantly more stable than the amorphous coatings. The dissolution rates of both amorphous and crystalline coatings produced by RF magnetron sputtering have been measured under constant solution conditions at pH 6.50. No reprecipitation is possible under these conditions. The amorphous coating dissolved at a significantly higher rate than the heat-treated coating. Reprecipitation of calcium phosphate onto amorphous coatings is possible in a physiological pH solution. Under these conditions, the dissolution rate of the amorphous coating is four times slower than at the pH 6.50 conditions. PMID:10196809

  6. Absorptive coating for aluminum solar panels

    NASA Technical Reports Server (NTRS)

    Desmet, D.; Jason, A.; Parr, A.

    1979-01-01

    Method for coating forming coating of copper oxide from copper component of sheet aluminum/copper alloy provides strong durable solar heat collector panels. Copper oxide coating has solar absorption characteristics similar to black chrome and is much simpler and less costly to produce.

  7. Formulation and production of intumescent coating systems

    NASA Technical Reports Server (NTRS)

    Hoffman, J.; Schwartz, H. R.

    1973-01-01

    Methods for manufacturing and producing fire protective intumescent coatings are described. The coatings consist of three reactive parts mixed together at the time of use. The chemical composition of the reactive parts is discussed. The characteristics of the coatings which are obtained by three types of processing are analyzed. Qualification tests of the materials to determine acceptability are reported.

  8. Abrasion-resistant coatings for plastic surfaces

    NASA Technical Reports Server (NTRS)

    Wydeven, T.; Hollahan, J. R.

    1976-01-01

    Optically clear composition of organosilicon compounds insulates plastic surfaces and protects them from abrasion. Plasma polymerization process produces superior uniformity and clarity than previous coating techniques.

  9. Characterization of thermal spray coatings

    SciTech Connect

    Schorr, B.S.; Stein, K.J.; Marder, A.R.

    1999-02-01

    The ability to characterize fully the microstructure of a coating is paramount for understanding the in-service properties and eventual optimization of the coating. This article discusses sample preparation and subsequent analytical techniques (LOM, SEM, XRD, WDS, and QIA) for several cermet thermal spray coatings and provides a detailed analysis of as-sprayed microstructures in addition to processing trends for several FeCrAIY-carbide coatings. It was found that the splats produced in these high velocity oxy-fuel (HVOF) coatings tended to exhibit a predominantly dendritic structure most likely retained from the gas atomization process that produced the original powder. Chemical analysis showed that the carbides tend to break down during spraying producing a complex mixture of oxides and various carbides. Finally, image analysis revealed that as the carbides in the pre-sprayed powder were increased, more carbides and oxides with less FeCrAIY and thinner coatings were found. These techniques allow the thorough characterization of thermal spray cermet coatings, which in turn should further the understanding of the thermal spray processes and help provide superior coatings in the future.

  10. Coated foams, preparation, uses and articles

    DOEpatents

    Duchane, D.V.; Barthell, B.L.

    1982-10-21

    Hydrophobic cellular material is coated with a thin hydrophilic polymer skin which stretches tightly over the foam but which does not fill the cells of the foam, thus resulting in a polymer-coated foam structure having a smoothness which was not possible in the prior art. In particular, when the hydrophobic cellular material is a specially chosen hydrophobic polymer foam and is formed into arbitrarily chosen shapes prior to the coating with hydrophilic polymer, inertial confinement fusion (ICF) targets of arbitrary shapes can be produced by subsequently coating the shapes with metal or with any other suitable material. New articles of manufacture are produced, including improved ICF targets, improved integrated circuits, and improved solar reflectors and solar collectors. In the coating method, the cell size of the hydrophobic cellular material, the viscosity of the polymer solution used to coat, and the surface tension of the polymer solution used to coat are all very important to the coating.

  11. Coatings Guide

    EPA Science Inventory

    The Coatings Guide is a free online information resource that focuses on alternative, low-emission coatings for metal, plastic, and architectural substrates. Developed cooperatively by the U.S. EPA's Office of Research and Development and Research Triangle Institute (RTI) Interna...

  12. Direct Laser Synthesis of Functional Coatings

    SciTech Connect

    P. Schaaf; Michelle D. Shinn; E. Carpene; J. Kaspar

    2005-06-01

    The direct laser synthesis of functional coatings employs the irradiation of materials with short intensive laser pulses in a reactive atmosphere. The material is heated and plasma is ignited in the reactive atmosphere. This leads to an intensive interaction of the material with the reactive species and a coating is directly formed on the materials surface. By that functional coatings can be easily produced a fast way on steel, aluminium, and silicon by irradiation in nitrogen, methane, or even hydrogen. The influence of the processing parameters to the properties of the functional coatings will be presented for titanium nitride coating produced on titanium with the free electron laser.

  13. Regulatory Aspects of Coatings

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This chapter gives a history of the development and uses of edible coating regulations, detailed chapters on coating caracteristics, determination of coating properties, methods for making coatings, and discription of coating film formers (polysaccharieds, lipids, resins, proteins). The chapter also...

  14. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1996-01-01

    Ameron International Protective Coatings Group developed a special coating for NASA that would withstand the high temperatures generated by the Space Shuttle rocket engines. The coating remains intact for at least 10 minutes, and insulates the launch pad so that it does not exceed 150 degrees and buckle. The NASA formulation was from Ameron's Engineered Siloxane (PSX) chemistry, which employs an inorganic silicon-oxygen structure which the company states is stronger and more reliable than organic polymers. Some of Ameron's PSX product line is based on the NASA technology, used for everything from industrial equipment to bridges.

  15. Sprayed coatings

    NASA Astrophysics Data System (ADS)

    Steffens, H. D.

    1980-03-01

    Thermal spraying is shown to be an efficient means for the protection of surface areas against elevated temperature, wear, corrosion, hot gas corrosion, and erosion in structural aircraft components. Particularly in jet engines, numerous parts are coated by flame, detonation, or plasma spraying techniques. The applied methods of flame, detonation, and plasma spraying are explained, as well as electric arc spraying. Possibilities for spray coatings which meet aircraft service requirements are discussed, as well as methods for quality control, especially nondestructive test methods. In particular, coating characteristics and properties obtained by different spray methods are described, and special attention is paid to low pressure plasma spraying.

  16. Producing superhydrophobic roof tiles

    NASA Astrophysics Data System (ADS)

    Carrascosa, Luis A. M.; Facio, Dario S.; Mosquera, Maria J.

    2016-03-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a ‘green’ product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating.

  17. Producing superhydrophobic roof tiles.

    PubMed

    Carrascosa, Luis A M; Facio, Dario S; Mosquera, Maria J

    2016-03-01

    Superhydrophobic materials can find promising applications in the field of building. However, their application has been very limited because the synthesis routes involve tedious processes, preventing large-scale application. A second drawback is related to their short-term life under outdoor conditions. A simple and low-cost synthesis route for producing superhydrophobic surfaces on building materials is developed and their effectiveness and their durability on clay roof tiles are evaluated. Specifically, an organic-inorganic hybrid gel containing silica nanoparticles is produced. The nanoparticles create a densely packed coating on the roof tile surface in which air is trapped. This roughness produces a Cassie-Baxter regime, promoting superhydrophobicity. A surfactant, n-octylamine, was also added to the starting sol to catalyze the sol-gel process and to coarsen the pore structure of the gel network, preventing cracking. The application of ultrasound obviates the need to use volatile organic compounds in the synthesis, thereby making a 'green' product. It was also demonstrated that a co-condensation process effective between the organic and inorganic species is crucial to obtain durable and effective coatings. After an aging test, high hydrophobicity was maintained and water absorption was completely prevented for the roof tile samples under study. However, a transition from a Cassie-Baxter to a Wenzel state regime was observed as a consequence of the increase in the distance between the roughness pitches produced by the aging of the coating. PMID:26854839

  18. Versatile Coating

    NASA Technical Reports Server (NTRS)

    1990-01-01

    A radome at Logan Airport and a large parabolic antenna at the Wang Building in Massachusetts are protected from weather, corrosion and ultraviolet radiation by a coating, specially designed for antennas and radomes, known as CRC Weathertite 6000. The CRC 6000 line that emerged from Boyd Coatings Research Co., Inc. is a solid dispersion of fluorocarbon polymer and polyurethane that yields a tough, durable film with superior ultraviolet resistance and the ability to repel water and ice over a long term. Additionally, it provides resistance to corrosion, abrasion, chemical attacks and impacts. Material can be used on a variety of substrates, such as fiberglass, wood, plastic and concrete in addition to steel and aluminum. In addition Boyd Coatings sees CRC 6000 applicability as an anti-icing system coated on the leading edge of aircraft wings.

  19. Protective Coating

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Inorganic Coatings, Inc.'s K-Zinc 531 protective coating is water-based non-toxic, non-flammable and has no organic emissions. High ratio silicate formula bonds to steel, and in 30 minutes, creates a very hard ceramic finish with superior adhesion and abrasion resistance. Improved technology allows application over a minimal commercial sandblast, fast drying in high humidity conditions and compatibility with both solvent and water-based topcoats. Coating is easy to apply and provides long term protection with a single application. Zinc rich coating with water-based potassium silicate binder offers cost advantages in materials, labor hours per application, and fewer applications over a given time span.

  20. Top-Coating Silicon Onto Ceramic

    NASA Technical Reports Server (NTRS)

    Heaps, J. D.; Nelson, L. D.; Zook, J. D.

    1985-01-01

    Polycrystalline silicon for solar cells produced at low cost. Molten silicon poured from quartz trough onto moving carbon-coated ceramic substrate. Doctor blade spreads liquid silicon evenly over substrate. Molten material solidifies to form sheet of polycrystalline silicon having photovoltaic conversion efficiency greater than 10 percent. Method produces 100-um-thick silicon coatings at speed 0.15 centimeter per second.

  1. Thermal Spraying Coatings Assisted by Laser Treatment

    SciTech Connect

    Fenineche, N. E.; Cherigui, M.

    2008-09-23

    Coatings produced by air plasma spraying (APS) are widely used to protect components against abrasive wear and corrosion. However, APS coatings contain porosities and the properties of these coatings may thereby be reduced. To improve these properties, various methods could be proposed, including post-laser irradiation [1-4]. Firstly, PROTAL process (thermal spraying assisted by laser) has been developed as a palliative technique to degreasing and grit-blasting prior to thermal spraying. Secondly, thermal spray coatings are densified and remelted using Laser treatment. In this study, a review of microstructure coatings prepared by laser-assisted air plasma spraying will be presented. Mechanical and magnetic properties will be evaluated in relation to changes in the coating microstructure and the properties of such coatings will be compared with those of as-sprayed APS coatings.

  2. Osseointegration of Ti-6Al-4V alloy implants with a titanium nitride coating produced by a PIRAC nitriding technique: a long-term time course study in the rat.

    PubMed

    Sovak, Guy; Gotman, Irena; Weiss, Anna

    2015-02-01

    This study examined bone tissue responses to Ti-6Al-4V alloy implants with a hard TiN coating applied by an original powder immersion reaction-assisted coating (PIRAC) nitriding method. Progression of implant fixation in the distal epiphysis and within the medullary cavity of the rat femur was evaluated between 3 days and 6 months postimplantation by scanning electron microscopy, oxytetracycline incorporation, and histochemistry. After 6 months, successful osseointegration was achieved in both epiphyseal and diaphyseal sites. Throughout, implant portions located within the epiphysis remained in close contact with bone trabeculae that gradually engulfed the implant forming a bone collar continuous with the trabecular network of the epiphysis. In the diaphysis, woven bone was first formed within the marrow cavity around the implant and later was replaced by a shell of compact bone around the implant. In general, higher osseointegration rates were measured for TiN-coated versus the uncoated implants, both in the epiphysis and in the diaphysis. In conclusion, our findings indicate an excellent long-term biocompatibility of TiN coatings applied by the PIRAC nitriding technique and superior osteoinductive ability in comparison with uncoated Ti-6Al-4V alloy. Such coatings can, therefore, be considered for improving the corrosion and wear resistance of titanium-based orthopedic implants. PMID:25482093

  3. Diamond Coatings

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Advances in materials technology have demonstrated that it is possible to get the advantages of diamond in a number of applications without the cost penalty, by coating and chemically bonding an inexpensive substrate with a thin film of diamond-like carbon (DLC). Diamond films offer tremendous technical and economic potential in such advances as chemically inert protective coatings; machine tools and parts capable of resisting wear 10 times longer; ball bearings and metal cutting tools; a broad variety of optical instruments and systems; and consumer products. Among the American companies engaged in DLC commercialization is Diamonex, Inc., a diamond coating spinoff of Air Products and Chemicals, Inc. Along with its own proprietary technology for both polycrystalline diamond and DLC coatings, Diamonex is using, under an exclusive license, NASA technology for depositing DLC on a substrate. Diamonex is developing, and offering commercially, under the trade name Diamond Aegis, a line of polycrystalline diamond-coated products that can be custom tailored for optical, electronic and engineering applications. Diamonex's initial focus is on optical products and the first commercial product is expected in late 1990. Other target applications include electronic heat sink substrates, x-ray lithography masks, metal cutting tools and bearings.

  4. Pack cementation coatings for alloys

    SciTech Connect

    He, Yi-Rong; Zheng, Minhui; Rapp, R.A.

    1996-08-01

    The halide-activated pack cementation process was modified to produce a Ge-doped silicide diffusion coating on a Cr-Cr{sub 2}Nb alloy in a single processing step. The morphology and composition of the coating depended both on the composition of the pack and on the composition and microstructure of the substrate. Higher Ge content in the pack suppressed the formation of CrSi{sub 2} and reduced the growth kinetics of the coating. Ge was not homogeneously distributed in the coatings. In cyclic and isothermal oxidation in air at 700 and 1050{degrees}C, the Ge-doped silicide coating protected the Cr-Nb alloys from significant oxidation by the formation of a Ge-doped silica film. The codeposition and diffusion of aluminum and chromium into low alloy steel have been achieved using elemental Al and Cr powders and a two-step pack cementation process. Sequential process treatments at 925{degrees}C and 1150{degrees}C yield dense and uniform ferrite coatings, whose compositions are close to either Fe{sub 3}Al or else FeAl plus a lower Cr content, when processed under different conditions. The higher content of Al in the coatings was predicted by thermodynamic calculations of equilibrium in the gas phase. The effect of the particle size of the metal powders on the surface composition of the coating has been studied for various combinations of Al and Cr powders.

  5. Protective Coatings

    NASA Technical Reports Server (NTRS)

    1980-01-01

    General Magnaplate Corporation's pharmaceutical machine is used in the industry for high speed pressing of pills and capsules. Machine is automatic system for molding glycerine suppositories. These machines are typical of many types of drug production and packaging equipment whose metal parts are treated with space spinoff coatings that promote general machine efficiency and contribute to compliance with stringent federal sanitation codes for pharmaceutical manufacture. Collectively known as "synergistic" coatings, these dry lubricants are bonded to a variety of metals to form an extremely hard slippery surface with long lasting self lubrication. The coatings offer multiple advantages; they cannot chip, peel or be rubbed off. They protect machine parts from corrosion and wear longer, lowering maintenance cost and reduce undesired heat caused by power-robbing friction.

  6. Gold Coating

    NASA Technical Reports Server (NTRS)

    1997-01-01

    Epner Technology Inc. responded to a need from Goddard Space Flight Center for the ultimate in electroplated reflectivity needed for the Mars Global Surveyor Mars Orbiter Laser Altimeter (MOLA). Made of beryllium, the MOLA mirror was coated by Epner Technology Laser Gold process, specially improved for the project. Improved Laser Gold- coated reflectors have found use in an epitaxial reactor built for a large semiconductor manufacturer as well as the waveguide in Braun-Thermoscan tympanic thermometer and lasing cavities in various surgical instruments.

  7. Cold-Sprayed Nanostructured Pure Cobalt Coatings

    NASA Astrophysics Data System (ADS)

    Cavaliere, P.; Perrone, A.; Silvello, A.

    2016-08-01

    Cold-sprayed pure cobalt coatings were deposited on carbon-steel substrate. Submicrometer particles for spraying were produced via cryomilling. Deposits were produced using different processing conditions (gas temperature and pressure, nozzle-to-substrate distance) to evaluate the resulting variations in grain size dimension, microhardness, adhesion strength, and porosity. The coating mechanical properties improved greatly with higher temperature and carrying-gas pressure. The coating microstructure was analyzed as a function of spraying condition by transmission electron microscopy (TEM) observations, revealing many different microstructural features for coatings experiencing low or high strain rates during deposition.

  8. Systematic Evaluation of Jc Decrease in Thick Film Coated Conductors

    SciTech Connect

    Alex Ignatiev; Dr. Amit Goyal

    2006-05-10

    Address both thickness dependence of Jc, in thick film YBCO coated conductors through an application of a suite of new measurement techniques to thick film wire samples produced by commercially viable coated conductor technologies.

  9. TiO2, SiO2, and Al2O3 coated nanopores and nanotubes produced by ALD in etched ion-track membranes for transport measurements

    NASA Astrophysics Data System (ADS)

    Spende, Anne; Sobel, Nicolas; Lukas, Manuela; Zierold, Robert; Riedl, Jesse C.; Gura, Leonard; Schubert, Ina; Montero Moreno, Josep M.; Nielsch, Kornelius; Stühn, Bernd; Hess, Christian; Trautmann, Christina; Toimil-Molares, Maria E.

    2015-08-01

    Low-temperature atomic layer deposition (ALD) of TiO2, SiO2, and Al2O3 was applied to modify the surface and to tailor the diameter of nanochannels in etched ion-track polycarbonate membranes. The homogeneity, conformity, and composition of the coating inside the nanochannels are investigated for different channel diameters (18-55 nm) and film thicknesses (5-22 nm). Small angle x-ray scattering before and after ALD demonstrates conformal coating along the full channel length. X-ray photoelectron spectroscopy and energy dispersive x-ray spectroscopy provide evidence of nearly stoichiometric composition of the different coatings. By wet-chemical methods, the ALD-deposited film is released from the supporting polymer templates providing 30 μm long self-supporting nanotubes with walls as thin as 5 nm. Electrolytic ion-conductivity measurements provide proof-of-concept that combining ALD coating with ion-track nanotechnology offers promising perspectives for single-pore applications by controlled shrinking of an oversized pore to a preferred smaller diameter and fine-tuning of the chemical and physical nature of the inner channel surface.

  10. Improved aluminum coatings for the ultraviolet

    SciTech Connect

    Edwards, D.F.; LaDelfe, P.; Ochoa, E.

    1981-01-01

    Highly reflective aluminum coatings or aluminum coatings with dielectric overcoats are frequently used in the ultraviolet. The reflectance values published by Hass and his group are generally accepted for this uv region. We have produced evaporated aluminum coatings for a wide range of deposition conditions and none of our coatings exhibit the Hass reflectance characteristics. The reflectance of our coatings appear to be independent of the evaporation pressure and deposition time or rate. Our coatings do not have the characteristic decrease in reflectance with decreasing wavelength. Our main attention has been focused on the origin of a reflectance dip for each of our coatings near 300 nm. This dip has apparently not been reported before and does not appear to be due to adsorbed layers on the film or due to trapped impurities within the film.

  11. Methods and apparatus for coating particulate material

    NASA Technical Reports Server (NTRS)

    Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

    2012-01-01

    Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

  12. Liquid-Solid Self-Lubricated Coatings

    NASA Astrophysics Data System (ADS)

    Armada, S.; Schmid, R.; Equey, S.; Fagoaga, I.; Espallargas, N.

    2013-02-01

    Self-lubricated coatings have been a major topic of interest in thermal spray in the last decades. Self-lubricated coatings obtained by thermal spray are exclusively based on solid lubricants (PTFE, h-BN, graphite, MoS2, etc.) embedded in the matrix. Production of thermal spray coatings containing liquid lubricants has not yet been achieved because of the complexity of keeping a liquid in a solid matrix during the spraying process. In the present article, the first liquid-solid self-lubricating thermal spray coatings are presented. The coatings are produced by inserting lubricant-filled capsules inside a polymeric matrix. The goal of the coating is to release lubricant to the system when needed. The first produced coatings consisted solely of capsules for confirming the feasibility of the process. For obtaining such a coating, the liquid-filled capsules were injected in the thermal spray flame without any other feedstock material. Once the concept and the idea were proven, a polymer was co-sprayed together with the capsules to obtain a coating containing the lubricant-filled capsules distributed in the solid polymeric matrix. The coatings and the self-lubricated properties have been investigated by means of optical microscopy, Scanning Electron Microscopy, and tribological tests.

  13. Acrylic purification and coatings

    SciTech Connect

    Kuzniak, Marcin

    2011-04-27

    Radon (Rn) and its decay daughters are a well-known source of background in direct WIMP detection experiments, as either a Rn decay daughter or an alpha particle emitted from a thin inner surface layer of a detector could produce a WIMP-like signal. Different surface treatment and cleaning techniques have been employed in the past to remove this type of contamination. A new method of dealing with the problem has been proposed and used for a prototype acrylic DEAP-1 detector. Inner surfaces of the detector were coated with a layer of ultra pure acrylic, meant to shield the active volume from alphas and recoiling nuclei. An acrylic purification technique and two coating techniques are described: a solvent-borne (tested on DEAP-1) and solvent-less (being developed for the full scale DEAP-3600 detector).

  14. Engine Coatings

    NASA Technical Reports Server (NTRS)

    1992-01-01

    Increasing the operating temperature of turbine engines reduces fuel consumption and increases engine efficiency. However, engine components must be protected from excessive heat. Lewis Research Center has successfully developed thermal barrier coatings (TBCs), which are deposited on the components. They insulate, offer oxidation and corrosion resistance and increase adherence. Surface temperatures can be reduced by 200 degrees centigrade or more. G. E. Aircraft Engines, a Lewis contractor, now uses a TBC based on the one developed at Lewis, on production engines. The system, which consists of a bond and a top coat extends component life from 1.3 to 2 times. The company is also testing TBCs on components that operate at higher temperatures.

  15. COATING METHOD

    DOEpatents

    Townsend, R.G.

    1959-08-25

    A method is described for protectively coating beryllium metal by etching the metal in an acid bath, immersing the etched beryllium in a solution of sodium zincate for a brief period of time, immersing the beryllium in concentrated nitric acid, immersing the beryhlium in a second solution of sodium zincate, electroplating a thin layer of copper over the beryllium, and finally electroplating a layer of chromium over the copper layer.

  16. Coating a Sphere With Evaporated Metal

    NASA Technical Reports Server (NTRS)

    Strayer, D. M.; Jackson, H. W.; Gatewood, J. R.

    1986-01-01

    In vacuum coating apparatus, metal evaporated onto sphere from small source located some distance away. Sphere held in path of metal vapor while rotated about axis that rocks back and forth. One tilting motion particularly easy to produce is sinusoidal rocking with frequency much lower than rotational frequency. Apparatus developed for coating single-crystal sapphire spheres with niobium.

  17. Thermal removal of asbestos pipeline coating

    SciTech Connect

    Stevens, W.H.

    1997-03-01

    A heat (thermal) technique, not previously used in the US for removing external pipe coating was used to remove asbestos-wrapped coating from 17 miles of 24-inch-diameter pipe. The process was conducted in compliance with all asbestos and air quality regulations, and produced asbestos-free pipe at timely and cost-effective rates.

  18. Method for fluidizing and coating ultrafine particles, device for fluidizing and coating ultrafine particles

    DOEpatents

    Li, Jie; Liu, Yung Y

    2015-01-20

    The invention provides a method for dispersing particles within a reaction field, the method comprising confining the particles to the reaction field using a standing wave. The invention also provides a system for coating particles, the system comprising a reaction zone; a means for producing fluidized particles within the reaction zone; a fluid to produce a standing wave within the reaction zone; and a means for introducing coating moieties to the reaction zone. The invention also provides a method for coating particles, the method comprising fluidizing the particles, subjecting the particles to a standing wave; and contacting the subjected particles with a coating moiety.

  19. Space station protective coating development

    NASA Technical Reports Server (NTRS)

    Pippin, H. G.; Hill, S. G.

    1989-01-01

    A generic list of Space Station surfaces and candidate material types is provided. Environmental exposures and performance requirements for the different Space Station surfaces are listed. Coating materials and the processing required to produce a viable system, and appropriate environmental simulation test facilities are being developed. Mass loss data from the original version of the atomic oxygen test chamber and the improved facility; additional environmental exposures performed on candidate materials; and materials properties measurements on candidate coatings to determine the effects of the exposures are discussed. Methodologies of production, and coating materials, used to produce the large scale demonstration articles are described. The electronic data base developed for the contract is also described. The test chamber to be used for exposure of materials to atomic oxygen was built.

  20. Thermal radiative properties: Coatings.

    NASA Technical Reports Server (NTRS)

    Touloukian, Y. S.; Dewitt, D. P.; Hernicz, R. S.

    1972-01-01

    This volume consists, for the most part, of a presentation of numerical data compiled over the years in a most comprehensive manner on coatings for all applications, in particular, thermal control. After a moderately detailed discussion of the theoretical nature of the thermal radiative properties of coatings, together with an overview of predictive procedures and recognized experimental techniques, extensive numerical data on the thermal radiative properties of pigmented, contact, and conversion coatings are presented. These data cover metallic and nonmetallic pigmented coatings, enamels, metallic and nonmetallic contact coatings, antireflection coatings, resin coatings, metallic black coatings, and anodized and oxidized conversion coatings.

  1. Superconducting articles of manufacture and method of producing same

    DOEpatents

    Newkirk, Lawrence R.; Valencia, Flavio A.

    1980-01-01

    Bulk coatings of Nb.sub.3 Ge with high superconducting transition temperatures bonded to metallic substrates and a chemical vapor deposition method for producing such coatings on metallic substrates are disclosed. In accordance with the method, a Nb.sub.3 Ge coating having a transition temperature in excess of 21.5 K may be tightly bonded to a copper substrate.

  2. Method for forming hermetic coatings for optical fibers

    DOEpatents

    Michalske, Terry A.; Rye, Robert R.; Smith, William L.

    1993-01-01

    A method for forming hermetic coatings on optical fibers by hot filament assisted chemical vapor deposition advantageously produces a desirable coating while maintaining the pristine strength of the pristine fiber. The hermetic coatings may be formed from a variety of substances, such as, for example, boron nitride and carbon.

  3. NICKEL COATED URANIUM ARTICLE

    DOEpatents

    Gray, A.G.

    1958-10-01

    Nickel coatings on uranium and various methods of obtaining such coatings are described. Specifically disclosed are such nickel or nickel alloy layers as barriers between uranium and aluminum- silicon, chromium, or copper coatings.

  4. Corrosion resistant coating

    DOEpatents

    Wrobleski, Debra A.; Benicewicz, Brian C.; Thompson, Karen G.; Bryan, Coleman J.

    1997-01-01

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  5. Corrosion resistant coating

    DOEpatents

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1997-08-19

    A method of protecting a metal substrate from corrosion including coating a metal substrate of, e.g., steel, iron or aluminum, with a conductive polymer layer of, e.g., polyaniline, coating upon said metal substrate, and coating the conductive polymer-coated metal substrate with a layer of a topcoat upon the conductive polymer coating layer, is provided, together with the resultant coated article from said method.

  6. Analysis of retrieved hydroxyapatite-coated hip prostheses

    NASA Astrophysics Data System (ADS)

    Gross, K. A.; Walsh, W.; Swarts, E.

    2004-06-01

    Hydroxyapatite (HAp) coatings are used extensively on orthopaedic devices to improve the adhesion of bone to the prosthesis. This approach increases the integrity and longevity of the implanted prosthesis. Four HAp-coated hip components recovered from patients during revision surgery were investigated for bone attachment and coating modification after storage in ethanol or formaldehyde. Orthopedic components displayed preferable bone attachment on microtextured areas and little bone on smoother areas. The coating microstructure differed between three coatings that remained on the prosthesis surface, ranging from completely crystalline coatings made by vacuum plasma spraying to less crystalline coatings manufactured by air plasma spraying. Coating failure for the lower crystallinity coatings was observed by a crack at the interface that was possibly caused by the dissolution of an amorphous phase. While higher crystallinity coatings degraded by coating delamination, the lower crystallinity coating produced loose particulate on the outer coating surface. Coating morphology as observed by scanning electron microscopy (SEM) displayed lamellae fracture, chemical dissolution, osteoclastic resorption, and precipitation in agreement with previously identified in-vitro events. The coating longevity appeared to be extended in those areas subject to lower levels of stress and more bone coverage.

  7. Nanosilica-Chitosan Composite Coating on Cotton Fabrics

    NASA Astrophysics Data System (ADS)

    Maharani, Dina Kartika; Kartini, Indriana; Aprilita, Nurul Hidayat

    2010-10-01

    Nanosilica-chitosan composite coating on cotton fabrics has been prepared by sol-gel method. The sol-gel procedure allows coating of material on nanometer scale, which several commonly used coating procedure cannot achieve. In addition, sol-gel coating technique can be applied to system without disruption of their structure functionaly. The coating were produced via hidrolysis and condensation of TEOS and GPTMS and then mixed with chitosan. The composite coating on cotton fabrics were characterized with X-Ray Diffraction and Scanning Electron microscopy (SEM) method. The result showed that the coating not changed or disrupted the cotton stucture. The coating result in a clear transparent thin layer on cotton surface. The nanocomposite coating has new applications in daily used materials, especially those with low heat resistance, such as textiles and plastics, and as an environmentally friendly water-repellent substitute for fluorine compounds.

  8. Graphene based anticorrosive coatings for Cr(VI) replacement.

    PubMed

    Aneja, Karanveer S; Bohm, Sivasambu; Khanna, A S; Bohm, H L Mallika

    2015-11-14

    Corrosion has been a perennial issue of concern for the steel industry. Chromate conversion coatings are well known pre-treatment coatings for steel but due to environmental concerns and legislations, their use has been restricted. The industrial community, pegged by these legislations, has been long demanding an economically viable and eco-friendly pre-treatment coating alternative, without having to compromise on the durability and corrosion performance of the overall coating system. The present study focuses on evaluation of graphene as an anticorrosive alternative to Cr(VI) based coatings. Graphene, produced by a high shear liquid exfoliation route, upon functionalisation, provides a conductive and nearly impermeable barrier coating. On electrochemical and coating performance evaluation of this coating system, a dramatic improvement in corrosion resistance is observed. The study confirms the environment friendly corrosion protection of steel using functionalised graphene coating. PMID:26463655

  9. Graphene based anticorrosive coatings for Cr(vi) replacement

    NASA Astrophysics Data System (ADS)

    Aneja, Karanveer. S.; Bohm, Sivasambu; Khanna, A. S.; Bohm, H. L. Mallika

    2015-10-01

    Corrosion has been a perennial issue of concern for the steel industry. Chromate conversion coatings are well known pre-treatment coatings for steel but due to environmental concerns and legislations, their use has been restricted. The industrial community, pegged by these legislations, has been long demanding an economically viable and eco-friendly pre-treatment coating alternative, without having to compromise on the durability and corrosion performance of the overall coating system. The present study focuses on evaluation of graphene as an anticorrosive alternative to Cr(vi) based coatings. Graphene, produced by a high shear liquid exfoliation route, upon functionalisation, provides a conductive and nearly impermeable barrier coating. On electrochemical and coating performance evaluation of this coating system, a dramatic improvement in corrosion resistance is observed. The study confirms the environment friendly corrosion protection of steel using functionalised graphene coating.

  10. The Chemistry of Coatings.

    ERIC Educational Resources Information Center

    Griffith, James R.

    1981-01-01

    The properties of natural and synthetic polymeric "coatings" are reviewed, including examples and uses of such coatings as cellulose nitrate lacquers (for automobile paints), polyethylene, and others. (JN)

  11. Ex vivo surface and mechanical properties of coated orthodontic archwires.

    PubMed

    Elayyan, Firas; Silikas, Nick; Bearn, David

    2008-12-01

    This study examined the mechanical and physical properties of retrieved coated nickel-titanium (NiTi) archwires compared with unused samples. Ultraesthetic 0.016 inch coated archwires (G&H(R) Wire Company) were investigated. Ten as-received wires were subjected to a three-point bending test using conventional and self-ligating bracket systems. Surface roughness of the coating was measured with a contact stylus profilometer. Optical and scanning electron microscopes were used to assess surface topography. Ten archwires were used in vivo for a period of between 4 and 6 weeks. Retrieved archwires were subjected to the same tests. The percentage of the remaining coating was calculated using digital photography. Coated archwires were used in vivo for a mean period of 33 days. Differences between the mean values of the as-received and retrieved archwires were determined using t-tests. In the three-point bending test, with conventional elastomeric ligation, retrieved wires produced a lower unloading force (P < 0.001). Both retrieved and as-received coated archwires produced zero values of unloading force when deflected for 4 mm. When tested using a self-ligating bracket system, retrieved and as-received coated archwires produced the same amount of force (P > 0.05). With surface profilometry, all measured roughness parameters (except R(sm)) had greater surface roughness for the retrieved coated archwires (P < 0.05). Under microscopy, retrieved coated archwires showed discolouration, ditching, and delamination. Only 75 per cent of the coating was present in retrieved coated archwires. Retrieved coated archwires produced lower unloading force values than as-received coated archwires with conventional ligation. Surface roughness of coated archwires increased after use. Coated archwires have a low aesthetic value, with 25 per cent of the coating lost within 33 days in vivo. PMID:19011166

  12. Magnetron co-sputtering system for coating ICF targets

    SciTech Connect

    Hsieh, E.J.; Meyer, S.F.; Halsey, W.G.; Jameson, G.T.; Wittmayer, F.J.

    1981-09-09

    Fabrication of Inertial Confinement Fusion (ICF) targets requires deposition of various types of coatings on microspheres. The mechanical strength, and surface finish of the coatings are of concern in ICF experiments. The tensile strength of coatings can be controlled through grain refinement, selective doping and alloy formation. We have constructed a magnetron co-sputtering system to produce variable density profile coatings with high tensile strength on microspheres.

  13. Carbon Coating Of Copper By Arc-Discharge Pyrolysis

    NASA Technical Reports Server (NTRS)

    Ebihara, Ben T.; Jopek, Stanley

    1988-01-01

    Adherent, abrasion-resistant coat deposited with existing equipment. Carbon formed and deposited as coating on copper substrate by pyrolysis of hydrocarbon oil in electrical-arc discharges. Technique for producing carbon deposits on copper accomplished with electrical-discharge-machining equipment used for cutting metals. Applications for new coating technique include the following: solar-energy-collecting devices, coating of metals other than copper with carbon, and carburization of metal surfaces.

  14. Corrosion-resistant coating development

    SciTech Connect

    Stinton, D.P.; Kupp, D.M.; Martin, R.L.

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  15. Colloidal spray method for low cost thin coating deposition

    DOEpatents

    Pham, Ai-Quoc; Glass, Robert S.; Lee, Tae H.

    2005-01-25

    A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g., stepped) or continuously graded layers may be obtained. This method is particularly useful for depositing ceramic coatings. Dense ceramic coating materials on porous substrates are useful in providing improved electrode performance in devices such as high power density solid oxide fuel cells. Dense ceramic coatings obtained by the invention are also useful for gas turbine blade coatings, sensors, steam electrolyzers, etc. The invention has general use in preparation of systems requiring durable and chemically resistant coatings, or coatings having other specific chemical or physical properties.

  16. Colloidal spray method for low cost thin coating deposition

    DOEpatents

    Pham, Ai-Quoc; Glass, Robert S.; Lee, Tae H.

    2002-01-01

    A dense or porous coating of material is deposited onto a substrate by forcing a colloidal suspension through an ultrasonic nebulizer and spraying a fine mist of particles in a carrier medium onto a sufficiently heated substrate. The spraying rate is essentially matched to the evaporation rate of the carrier liquid from the substrate to produce a coating that is uniformly distributed over the surface of the substrate. Following deposition to a sufficient coating thickness, a single sintering step may be used to produce a dense ceramic coating. Using this method, coatings ranging in thickness from about one to several hundred microns can be obtained. By using a plurality of compounds in the colloidal suspension, coatings of mixed composition can be obtained. By using a plurality of solutions and separate pumps and a single or multiple ultrasonic nebulizer(s), and varying the individual pumping rates and/or the concentrations of the solutions, a coating of mixed and discontinuously graded (e.g., stepped) or continuously graded layers may be obtained. This method is particularly useful for depositing ceramic coatings. Dense ceramic coating materials on porous substrates are useful in providing improved electrode performance in devices such as high power density solid oxide fuel cells. Dense ceramic coatings obtained by the invention are also useful for gas turbine blade coatings, sensors, steam electrolyzers, etc. The invention has general use in preparation of systems requiring durable and chemically resistant coatings, or coatings having other specific chemical or physical properties.

  17. Electrocurtain coating process for coating solar mirrors

    SciTech Connect

    Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

    2013-10-15

    An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

  18. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 3 2013-04-01 2013-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  19. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 3 2011-04-01 2011-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  20. 21 CFR 175.365 - Vinylidene chloride copolymer coatings for polycarbonate film.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 3 2012-04-01 2012-04-01 false Vinylidene chloride copolymer coatings for... chloride copolymer coatings for polycarbonate film. Vinylidene chloride copolymer coatings identified in... chapter. (b) The coatings are prepared from vinylidene chloride copolymers produced by...

  1. Project Produce

    ERIC Educational Resources Information Center

    Wolfinger, Donna M.

    2005-01-01

    The grocery store produce section used to be a familiar but rather dull place. There were bananas next to the oranges next to the limes. Broccoli was next to corn and lettuce. Apples and pears, radishes and onions, eggplants and zucchinis all lay in their appropriate bins. Those days are over. Now, broccoli may be next to bok choy, potatoes beside…

  2. Multi-layer coatings

    DOEpatents

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze'ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  3. Thermal conductivity of zirconia thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Dinwiddie, R. B.; Beecher, S. C.; Nagaraj, B. A.; Moore, C. S.

    1995-01-01

    Thermal barrier coatings (TBC's) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBC's is of primary importance. Physical vapor description (PVD) and plasma spraying (PS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The PS coatings were applied with either standard power or hollow sphere particles. The hollow sphere particles yielded a lower density and lower thermal conductivity coating. The thermal conductivity of both fully and partially stabilized zirconia, before and after thermal aging, will be compared. The thermal conductivity of the coatings permanently increase upon being exposed to high temperatures. These increases are attributed to microstructural changes within the coatings. Sintering of the as fabricated plasma sprayed lamellar structure is observed by scanning electron microscopy of coatings isothermally heat treated at temperatures greater than 1100 C. During this sintering process the planar porosity between lamella is converted to a series of small spherical pores. The change in pore morphology is the primary reason for the observed increase in thermal conductivity. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the PVD coatings are less susceptible to thermal aging effects, preliminary results suggest that they have a higher thermal conductivity than PS coatings, both before and after thermal aging. The increases in thermal conductivity due to thermal aging for partially stabilized plasma sprayed zirconia have been found to be less than for fully stabilized plasma sprayed zirconia coatings. The high temperature thermal diffusivity data indicates that if these coatings reach a temperature above

  4. Thermal conductivity of zirconia thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Dinwiddie, R. B.; Beecher, S. C.; Nagaraj, B. A.; Moore, C. S.

    1995-01-01

    Thermal barrier coatings (TBC's) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBC's is of primary importance. Physical vapor deposition (PVD) and plasma spraying (PS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The PS coatings were applied with either standard powder or hollow sphere particles. The hollow sphere particles yielded a lower density and lower thermal conductivity coating. The thermal conductivity of both fully and partially stabilized zirconia, before and after thermal aging, will be compared. The thermal conductivity of the coatings permanently increases upon exposed to high temperatures. These increases are attributed to microstructural changes within the coatings. Sintering of the as-fabricated plasma sprayed lamellar structure is observed by scanning electron microscopy of coatings isothermally heat treated at temperatures greater than 1100 C. During this sintering process the planar porosity between lamella is converted to a series of small spherical pores. The change in pore morphology is the primary reason for the observed increase in thermal conductivity. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the PVD coatings are less susceptible to thermal aging effects, preliminary results suggest that they have a higher thermal conductivity than PS coatings, both before and after thermal aging. The increases in thermal conductivity due to thermal aging for partially stabilized plasma sprayed zirconia have been found to be less than for fully stabilized plasma sprayed zirconia coatings. The high temperature thermal diffusivity data indicate that if these coatings reach a temperature above 1100 C

  5. Hydrotreating Pyrolytic Lignin to Produce a Refinery Feedstock (Poster)

    SciTech Connect

    French, R. J.

    2013-09-01

    Fast pyrolysis of biomass followed by water separation to produce pyrolytic lignin and hydrotreating of the lignin could be used to produce a stable volatile low-oxygen intermediate liquid. Such a liquid could be converted into a finished motor-fuel in a refinery, taking advantage of the existing infrastructure and economies of scale of refineries. Hydrotreating just the lignin would consume less hydrogen while preserving about half of the energy of the original oil. The aqueous by-products could be reformed to produce the needed hydrogen and would contain much of the unwanted acids and unstable oxygenates. To assess such intermediate liquids, several pyrolytic lignins were prepared by mixing pyrolysis oil with water at 1:1 and 3:1 ratios. The carboxylic acidity in the pyrolytic lignin was reduced to 24 and 10 mg-KOH/g-lignin compared to 81 in the whole oil. These lignins were hydrotreated using Ni-Mo(S)/alumina, Pt/char, or Pd/C(activated) in a semi-batch 1 L stirred autoclave. The oil was stabilized under hydrogen at 150-280 degrees C, then water and light organics were removed by partial depressurization. Hydrodeoxygenation was then performed at 340-400 degrees C. Total pressure was controlled at 70 or 170 bar with hydrogen gas. Organic liquid yields of 39-56% were obtained. For many experiments the organic oxygen content was <7%, acidity was < 7 mg-KOH/g-oil, the volatility was greater than or equal to 94% and, on a carbon basis, the total yield of organic products miscible in hydrocarbons at a 1:10 ratio was over 50%. These properties are probably acceptable to a refinery.The residual liquids left in the reactor at the end of the experiment comprised 60-85% of the organic-phase product while the rest was condensate. 13C-NMR of the residual liquids showed that they were 50-80% aliphatic. 13C-NMR coupled with GC-MS identified phenolic compounds as the main oxygenates in most residual liquids.

  6. Coating life prediction

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Gedwill, Michael A.

    1985-01-01

    The investigation combines both experimental studies and numerical modeling to predict coating life in an oxidizing environment. The experimental work provides both input to and verification of two numerical models. The coatings being examined are an aluminide coating on Udimet 700 (U-700), a low-pressure plasma spray (LPPS) Ni-18Co-17Cr-24Al-0.2Y overlay coating also on U- 700, and bulk deposits of the LPPS NiCoCrAlY coating.

  7. Surface properties of semi-synthetic enteric coating films: Opportunities to develop bio-based enteric coating films for colon- targeted delivery

    Technology Transfer Automated Retrieval System (TEKTRAN)

    This study investigated the surface properties of the semi-synthetic enteric coating materials for potential colon- targeted bioactive delivery. The enteric coating materials were produced by combining nanoscale resistant starch, pectin, and carboxymethylcellulose. The surface properties of the co...

  8. Microstructural investigation of phases and pinning properties in MBa2Cu3O7-x (M = Y and/or Gd) coated conductors produced by scale-up facilitie

    NASA Astrophysics Data System (ADS)

    Jin, Hye-Jin; Moon, Han-Kyoul; Yoon, Seokhyun; Jo, William; Kim, Kunsu; Kim, Miyoung; Ko, Rock-Kil; Jo, Young-Sik; Ha, Dong-Woo

    2016-03-01

    To expedite the commercialization of coated conductors, a robust stacking architecture of the wires must be developed and the performance of the critical currents improved. More importantly, the manufacturability, or large-scale delivery, and the capability of sustaining production at a high rate must be considered. The products of three companies, American Superconductor, Superpower Inc., and SuNAM Co., Ltd, were selected because these companies have announced commercial-grade production lines and delivered a significant amounts of wires to the open market that meet the standards demanded by power devices. X-ray diffraction patterns were used to verify the structural properties and the phase formation in the wires, and transmission electron microscopy with energy dispersive spectroscopy was used to investigate the microstructure and composition of the conductors. In addition, Raman scattering spectroscopy was used for the analysis of the phase formation and for the elucidation of secondary phases in the superconducting layers. The field dependence of the critical current was also studied to compare the transport characteristics under relatively low and medium magnetic field at 77 K and 60 K. Pinning forces were obtained from the field dependence of transport properties and pinning characteristics were investigated. The theoretical and experimental analyses were combined together using the Dew-Hughes formula to extract the scaling exponents and estimate the irreversibility lines of the fields. The results showed that the three conductors possess pinning mechanisms that originate from core pinning with a surface pinning geometry. It is remarkable that the wires discussed in this paper exhibit very similar pinning characteristics even though they have different characteristics in terms of chemical composition, microstructure, stacking architectures, and distribution of parasitic phases.

  9. CDS HVOF sprayed coatings: Influence of process variables on coating characteristics

    SciTech Connect

    Knight, R.; Smith, R.W.; Lugscheider, E.

    1994-12-31

    High velocity, oxyfuel (HVOF) coating processes are fast becoming one of today`s dominant thermal spray areas, particularly for the deposition of carbide coatings where HVOF spray can produce results comparable, or even superior, to vacuum and air plasma spray processes. Results and analysis of NiCr, WC/Co, and Cr3C2NiCr coatings sprayed with the continuous detonation system (CDS) HVOF gun are presented. The investigation focused the influence of spray distance, gun/part relative speed, and fuel:oxygen ratio on coating microstructure, microhardness, and phase content. Coatings were sprayed using oxygen and propane (C{sub 3}H{sub 8}) fuel, at typical flow rates of 420 I/min, and 55 I/min, respectively. Coatings were sprayed onto 25 x 75 mm (1 in. x 3in.) 1018-steel substrates, nominally 3 mm (01.25 in.) thick. The coating materials were (-45 {mu}m + 10 {mu}) 80/20 NiCr, (-45 {mu} + 11 {mu}) 88/12 WC/Co, and (-45 {mu} + 11 {mu}m) 75/25 Cr{sub 3}C{sub 2}/NiCr. The CDS HVOF sprayed coatings were analyzed by optical microscopy, microhardness (VHN{sub 300}) and X-ray diffraction techniques to determine the effects of variations in process parameters on the microstructure and characteristics of the coatings and to investigate phase changes in the coating material caused by the HVOF process.

  10. Titanate nanotube coatings on biodegradable photopolymer scaffolds.

    PubMed

    Beke, S; Kőrösi, L; Scarpellini, A; Anjum, F; Brandi, F

    2013-05-01

    Rigid, biodegradable photopolymer scaffolds were coated with titanate nanotubes (TNTs) by using a spin-coating method. TNTs were synthesized by a hydrothermal process at 150 °C under 4.7 bar ambient pressure. The biodegradable photopolymer scaffolds were produced by mask-assisted excimer laser photocuring at 308 nm. For scaffold coating, a stable ethanolic TNT sol was prepared by a simple colloid chemical route without the use of any binding compounds or additives. Scanning electron microscopy along with elemental analysis revealed that the scaffolds were homogenously coated by TNTs. The developed TNT coating can further improve the surface geometry of fabricated scaffolds, and therefore it can further increase the cell adhesion. PMID:23498284

  11. Fiber coatings for ceramic matrix composites

    SciTech Connect

    Carpenter, H.W.; Bohlen, J.W.

    1992-08-01

    Two fiber coating concepts for ceramic matrix composites were successfully demonstrated in a preliminary study. These coatings were designed to promote toughness in composites and resist oxidation. The concepts were: (1) thin, multiple unbonded layers, and (2) a single porous layer that provided low interfacial strengths between the fiber and matrix. Chemical vapor deposited (CVD) SiC and sol-gel derived oxides were used to produce the fiber coatings. Specimens consisted of a single coated monofilament fiber and a sheath of CVD SiC to represent the matrix. Results from flexure tests showed that matrix cracks were deflected and that fibers debonded the same as in specimens made using carbon-coated fibers. Crack deflection and fiber debonding were also evident after exposure in air at elevated temperatures. 5 refs.

  12. Structure and hot hardness of RuAl-based alloys produced by reactive sintering using hot isostatic pressing

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Morozov, A. E.; Padalko, A. G.; Drozdov, A. A.

    2008-04-01

    The structure and hot hardness (at temperatures up to 1100°C) of RuAl-based powder alloys with 1 3 at % Ni, Mo, Re, or Ru are studied. The alloys are produced by the reactive sintering of cold-compacted bars and subsequent threefold isostatic pressing with intermediate annealing at 1500°C performed after the first hot isostatic pressing. The samples have a residual pore content of 1 2.5 vol % and are characterized by a micrononuniform distribution of base and alloying elements. The alloys with refractory metals, such as Re, Mo, or Ru, are found to have the maximum hardness at all temperatures under study. At low temperatures, the effect is more substantial; the hardness of the Re-containing alloys exceeds that of the other alloys by a factor of 1.3 3.6. The increase in the hardness related to solid-solution alloying becomes more substantial owing to the microinhomogeneity of the sintered powder alloys and weakens because of microporosity. Recommendations that allow the uniformity of the distribution of the base and alloying elements to be increased are given.

  13. Flow coating apparatus and method of coating

    SciTech Connect

    Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

    2014-03-11

    Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

  14. Apparatus for coating powders

    DOEpatents

    Makowiecki, Daniel M.; Kerns, John A.; Alford, Craig S.; McKernan, Mark A.

    2000-01-01

    A process and apparatus for coating small particles and fibers. The process involves agitation by vibrating or tumbling the particles or fibers to promote coating uniformly, removing adsorbed gases and static charges from the particles or fibers by an initial plasma cleaning, and coating the particles or fibers with one or more coatings, a first coating being an adhesion coating, and with subsequent coatings being deposited in-situ to prevent contamination at layer interfaces. The first coating is of an adhesion forming element (i.e. W, Zr, Re, Cr, Ti) of a 100-10,000 .ANG. thickness and the second coating or final coating of a multiple (0.1-10 microns) being Cu or Ag, for example for brazing processes, or other desired materials that defines the new surface related properties of the particles. An essential feature of the coating process is the capability to deposit in-situ without interruption to prevent the formation of a contaminated interface that could adversely affect the coating adhesion. The process may include screening of the material to be coated and either continuous or intermittent vibration to prevent agglomeration of the material to be coated.

  15. Coated laser mirror and method of coating

    SciTech Connect

    Shuskus, A.J.; Cowher, M.E.

    1984-04-24

    A method of applying an intermediate bond coat on a laser mirror substrate is described comprising surface polishing the mirror substrate followed by depositing a layer of amorphous silicon, amorphous germanium, or mixtures thereof on the mirror surface, and polishing the thus coated mirror surface to a substantially void-free surface finish. Laser mirror substrates such as graphite fiber reinforced glass, molybdenum and silicon carbide coated by such process are also described.

  16. Piezospectroscopic characterization of thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Lance, Michael John

    The predicted frequency shifts for polycrystalline ceramics have been estimated from single crystal phonon deformation potentials (PDPs) and secular equations by averaging over all crystal orientations. The mean peak shifts of non-, doubly- and triply-degenerate Raman peaks are dependent only upon the mean hydrostatic stress (the trace of the stress tensor) within the polycrystal. Deviatoric stresses will produce splitting of doubly-degenerate peaks. Predicted shifts are presented for all crystal classes and compared to experimentally measured shifts of polycrystalline alumina. Piezospectroscopy is then demonstrated on thermal barrier coatings. Thermal barrier coatings (TBCs), which consist of a zirconia top coating overlaying a metallic bond coating, act as thermal barriers which protect superalloy hardware from high temperatures common in gas turbine engines. At high temperatures an oxide scale (predominantly Al2O3) forms at the interface between the top coating and the bond coating. The roles of oxidation and interfacial roughness on the spallation of TBC systems produced by air plasma spraying (APS) and electron beam-physical vapor deposition (EB-PVD) were investigated with emphasis on using piezospectroscopy for in situ stress measurement. Piezospectroscopic measurements confirmed the presence of tensile stresses normal to the interface at the peaks of bond coating asperities in APS TBCs. These tensile stresses caused cracking at the interface that preferentially swelled the scale in convex regions. Object oriented finite element (OOF) modeling showed that this cracking and regrowth of the scale during thermal cycling produces tensile stresses normal to the interface in the zirconia. This in turn results in the formation of cracks in the zirconia, which eventually link up to cause spallation of the coating. Failure in EB-PVD TBCs after isothermal oxidation was associated with the formation of a suspended oxide in the first few hours of heating. Cracking

  17. Hierarchical Micro-Nano Coatings by Painting

    NASA Astrophysics Data System (ADS)

    Kirveslahti, Anna; Korhonen, Tuulia; Suvanto, Mika; Pakkanen, Tapani A.

    2016-03-01

    In this paper, the wettability properties of coatings with hierarchical surface structures and low surface energy were studied. Hierarchically structured coatings were produced by using hydrophobic fumed silica nanoparticles and polytetrafluoroethylene (PTFE) microparticles as additives in polyester (PES) and polyvinyldifluoride (PVDF). These particles created hierarchical micro-nano structures on the paint surfaces and lowered or supported the already low surface energy of the paint. Two standard application techniques for paint application were employed and the presented coatings are suitable for mass production and use in large surface areas. By regulating the particle concentrations, it was possible to modify wettability properties gradually. Highly hydrophobic surfaces were achieved with the highest contact angle of 165∘. Dynamic contact angle measurements were carried out for a set of selected samples and low hysteresis was obtained. Produced coatings possessed long lasting durability in the air and in underwater conditions.

  18. Thermoplastic coating of carbon fibers

    NASA Technical Reports Server (NTRS)

    Edie, D. D.; Lickfield, G. C.

    1991-01-01

    Using a continuous powder coating process, more than 1500 meters of T 300/LaRC-TPI prepreg were produced. Two different types of heating sections in the coating line, namely electrical resistance and convection heating, were utilized. These prepregs were used to fabricate unidirectional composites. During composite fabrication the cure time of the consolidation was varied, and composites samples were produced with and without vacuum. Under these specimens, the effects of the different heating sections and of the variation of the consolidation parameters on mechanical properties and void content were investigated. The void fractions of the various composites were determined from density measurements, and the mechanical properties were measured by tensile testing, short beam shear testing and dynamic mechanical analysis.

  19. Predictive Failure of Cylindrical Coatings Using Weibull Analysis

    NASA Technical Reports Server (NTRS)

    Vlcek, Brian L.; Hendricks, Robert C.; Zaretsky, Erwin V.

    2002-01-01

    Rotating, coated wiping rollers used in a high-speed printing application failed primarily from fatigue. Two coating materials were evaluated: a hard, cross-linked, plasticized polyvinyl chloride (PVC) and a softer, plasticized PVC. A total of 447 tests was conducted with these coatings in a production facility. The data were evaluated using Weibull analysis. The softer coating produced more than twice the life of the harder cross-linked coating and reduced the wiper replacement rate by two-thirds, resulting in minimum production interruption.

  20. An 834 A reflective coating for magnetospheric imagery applications

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Supriya; Edelstein, Jerry; Keski-Kuha, Ritva A. M.; Threat, Feliz T.

    We have designed a multiple-layer coating which selectively reflects 834 A radiation and suppresses 1025 A and 1216 A radiation. The structure of the coating material consists of a very thin (50-150 A) metal (nickel) layer, on top of a semitransparent dielectric material (magnesium fluoride), over an aluminum substrate. Three such coatings were produced at NASA Goddard Space Flight Center using an existing coating facility which is not optimized for thin coatings. In spite of such fabrication difficulties, we have obtained encouraging results.

  1. Vacuum application of thermal barrier plasma coatings

    NASA Technical Reports Server (NTRS)

    Holmes, R. R.; Mckechnie, T. N.

    1988-01-01

    Coatings are presently applied to Space Shuttle Main Engine (SSME) turbine blades for protection against the harsh environment realized in the engine during lift off-to-orbit. High performance nickel, chromium, aluminum, and yttrium (NiCrAlY) alloy coatings, which are applied by atmospheric plasma spraying, crack and spall off because of the severe thermal shock experienced during start-up and shut-down of the engine. Ceramic coatings of yttria stabilized zirconia (ZrO2-Y2O3) were applied initially as a thermal barrier over coating to the NiCrAlY but were removed because of even greater spalling. Utilizing a vacuum plasma spraying process, bond coatings of NiCrAlY were applied in a low pressure atmosphere of argon/helium, producing significantly improved coating-to-blade bonding. The improved coatings showed no spalling after 40 MSFC burner rig thermal shock cycles, cycling between 1700 and -423 F. The current atmospheric plasma NiCrAlY coatings spalled during 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2-Y2O3 to the turbine blades of first stage high-pressure fuel turbopumps utilizing the vacuum plasma process. The improved thermal barrier coating has successfully passed 40 burner rig thermal shock cycles without spalling. Hot firing in an SSME turbine engine is scheduled for the blades. Tooling was installed in preparation for vacuum plasma spray coating other SSME hardware, e.g., the titanium main fuel valve housing (MFVH) and the fuel turbopump nozzle/stator.

  2. Thermal conductivity of zirconia thermal barrier coatings

    SciTech Connect

    Dinwiddie, R.B.; Beecher, S.C.; Nagaraj, B.A.; Moore, C.S.

    1995-10-01

    Thermal barrier coatings (TBC`s) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBC`s is of primary importance. Physical vapor deposition (PVD) and plasma spraying (PS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The PS coatings were applied with either standard powder or hollow sphere particles. The hollow sphere particles yielded a lower density and lower thermal conductivity coating. The thermal conductivity of both fully and partially stabilized zirconia, before and after thermal aging, will be compared. The thermal conductivity of the coatings permanently increases upon exposed to high temperatures. These increases are attributed to microstructural changes within the coatings. Sintering of the as-fabricated plasma sprayed lamellar structure is observed by scanning electron microscopy of coatings isothermally heat treated at temperatures greater than 1100 C. During this sintering process the planar porosity between lamella is converted to a series of small spherical pores. The change in pore morphology is the primary reason for the observed increase in thermal conductivity. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the PVD coatings are less susceptible to thermal aging effects, preliminary results suggest that they have a higher thermal conductivity than PS coatings, both before and after thermal aging. The increases in thermal conductivity due to thermal aging for partially stabilized plasma sprayed zirconia have been found to be less than for fully stabilized plasma sprayed zirconia coatings.

  3. Modular Coating for Flexible Gas Turbine Operation

    NASA Astrophysics Data System (ADS)

    Zimmermann, J. R. A.; Schab, J. C.; Stankowski, A.; Grasso, P. D.; Olliges, S.; Leyens, C.

    2016-01-01

    In heavy duty gas turbines, the loading boundary conditions of MCrAlY systems are differently weighted for different operation regimes as well as for each turbine component or even in individual part locations. For an overall optimized component protection it is therefore of interest to produce coatings with flexible and individually tailored properties. In this context, ALSTOM developed an Advanced Modular Coating Technology (AMCOTEC™), which is based on several powder constituents, each providing specific properties to the final coating, in combination with a new application method, allowing in-situ compositional changes. With this approach, coating properties, such as oxidation, corrosion, and cyclic lifetime, etc., can be modularly adjusted for individual component types and areas. For demonstration purpose, a MCrAlY coating with modular ductility increase was produced using the AMCOTEC™ methodology. The method was proven to be cost effective and a highly flexible solution, enabling fast compositional screening. A calculation method for final coating composition was defined and validated. The modular addition of ductility agent enabled increasing the coating ductility with up to factor 3 with only slight decrease of oxidation resistance. An optimum composition with respect to ductility is reached with addition of 20 wt.% of ductility agent.

  4. Advance leads to new diamond coatings applications

    SciTech Connect

    Cederquist, S.C.

    1999-06-01

    a significant advance in producing wear-resistant coatings has been achieved by scientists at the US Department of Energy's Sandia National Laboratories (SNL) (Albuquerque, New Mexico) through the discovery of a stress-free amorphous (noncrystalline) diamond thin film material that has many of the same properties as its crystalline diamond cousin. The stress-free amorphous diamond coating is harder than any other known coating--with the exception of crystalline diamond. Crystalline diamond films are difficult to grow, and even harder to shape into parts. Thin films of amorphous diamond offer some flexibility, but are associated with problems like warping.

  5. Antifouling properties of zinc oxide nanorod coatings.

    PubMed

    Al-Fori, Marwan; Dobretsov, Sergey; Myint, Myo Tay Zar; Dutta, Joydeep

    2014-01-01

    In laboratory experiments, the antifouling (AF) properties of zinc oxide (ZnO) nanorod coatings were investigated using the marine bacterium Acinetobacter sp. AZ4C, larvae of the bryozoan Bugula neritina and the microalga Tetraselmis sp. ZnO nanorod coatings were fabricated on microscope glass substrata by a simple hydrothermal technique using two different molar concentrations (5 and 10 mM) of zinc precursors. These coatings were tested for 5 h under artificial sunlight (1060 W m(-2) or 530 W m(-2)) and in the dark (no irradiation). In the presence of light, both the ZnO nanorod coatings significantly reduced the density of Acinetobacter sp. AZ4C and Tetraselmis sp. in comparison to the control (microscope glass substratum without a ZnO coating). High mortality and low settlement of B. neritina larvae was observed on ZnO nanorod coatings subjected to light irradiation. In darkness, neither mortality nor enhanced settlement of larvae was observed. Larvae of B. neritina were not affected by Zn(2+) ions. The AF effect of the ZnO nanorod coatings was thus attributed to the reactive oxygen species (ROS) produced by photocatalysis. It was concluded that ZnO nanorod coatings effectively prevented marine micro and macrofouling in static conditions. PMID:25115521

  6. Nanosilica coating for bonding improvements to zirconia

    PubMed Central

    Chen, Chen; Chen, Gang; Xie, Haifeng; Dai, Wenyong; Zhang, Feimin

    2013-01-01

    Resin bonding to zirconia cannot be established from standard methods that are currently utilized in conventional silica-based dental ceramics. The solution–gelatin (sol–gel) process is a well developed silica-coating technique used to modify the surface of nonsilica-based ceramics. Here, we use this technique to improve resin bonding to zirconia, which we compared to zirconia surfaces treated with alumina sandblasting and tribochemical silica coating. We used the shear bond strength test to examine the effect of the various coatings on the short-term resin bonding of zirconia. Furthermore, we employed field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, atomic force microscopy, and Fourier transform infrared spectroscopy to characterize the zirconia surfaces. Water–mist spraying was used to evaluate the durability of the coatings. To evaluate the biological safety of the experimental sol–gel silica coating, we conducted an in vitro Salmonella typhimurium reverse mutation assay (Ames mutagenicity test), cytotoxicity tests, and in vivo oral mucous membrane irritation tests. When compared to the conventional tribochemical silica coating, the experimental sol–gel silica coating provided the same shear bond strength, higher silicon contents, and better durability. Moreover, we observed no apparent mutagenicity, cytotoxicity, or irritation in this study. Therefore, the sol–gel technique represents a promising method for producing silica coatings on zirconia. PMID:24179333

  7. Nanosilica coating for bonding improvements to zirconia.

    PubMed

    Chen, Chen; Chen, Gang; Xie, Haifeng; Dai, Wenyong; Zhang, Feimin

    2013-01-01

    Resin bonding to zirconia cannot be established from standard methods that are currently utilized in conventional silica-based dental ceramics. The solution-gelatin (sol-gel) process is a well developed silica-coating technique used to modify the surface of nonsilica-based ceramics. Here, we use this technique to improve resin bonding to zirconia, which we compared to zirconia surfaces treated with alumina sandblasting and tribochemical silica coating. We used the shear bond strength test to examine the effect of the various coatings on the short-term resin bonding of zirconia. Furthermore, we employed field emission scanning electron microscopy, energy-dispersive X-ray spectroscopy, atomic force microscopy, and Fourier transform infrared spectroscopy to characterize the zirconia surfaces. Water-mist spraying was used to evaluate the durability of the coatings. To evaluate the biological safety of the experimental sol-gel silica coating, we conducted an in vitro Salmonella typhimurium reverse mutation assay (Ames mutagenicity test), cytotoxicity tests, and in vivo oral mucous membrane irritation tests. When compared to the conventional tribochemical silica coating, the experimental sol-gel silica coating provided the same shear bond strength, higher silicon contents, and better durability. Moreover, we observed no apparent mutagenicity, cytotoxicity, or irritation in this study. Therefore, the sol-gel technique represents a promising method for producing silica coatings on zirconia. PMID:24179333

  8. Performance of CVR coatings for PBR fuels

    SciTech Connect

    Adams, J.W.; Barletta, R.E.; Svandrlik, J.; Vanier, P.E.

    1993-12-31

    As part of the component development process for the particle bed reactor (PBR), it is necessary to develop coatings for fuel particles which will be time and temperature stable. These coatings must not only protect the particle from attack by the hydrogen coolant, but must also help to maintain the bed in a coolable geometry and mitigate against fission product release. In order to develop these advanced coatings, a process to produce chemical vapor reaction (CVR) coatings on fuel for PBRs has been developed. The initial screening tests for these coatings consisted of testing in flowing hot hydrogen at one atmosphere. Surrogate fuel particles consisting of pyrolytic graphite coated graphite particles have been heated in flowing hydrogen at constant temperature. The carbon loss from these particles was measured as a function of time. Exposure temperatures ranging from 2,500 to 3,000 K were used and samples were exposed for up to 14 minutes in a cyclical fashion, cooling to room temperature between exposures. The rate of weight loss measured as a function of time is compared to that from other tests of coated materials under similar conditions. Microscopic examination of the coatings before and after exposure was also conducted and these results are presented.

  9. Method for depositing an oxide coating

    NASA Technical Reports Server (NTRS)

    Mcdonald, G. E. (Inventor)

    1982-01-01

    A metal oxide coating is plated onto a metal substrate at the cathode from an acid solution which contains an oxidizing agent. The process is particularly useful for producing solar panels. Conventional plating at the cathode avoids the presence of oxidizing agents. Coatings made in accordance with the invention are stable both at high temperatures and while under the influence of high photon flux in the visible range.

  10. A Novel Type of Environmentally Friendly Slurry Coatings

    NASA Astrophysics Data System (ADS)

    Montero, Xabier; Galetz, Mathias C.; Schütze, Michael

    2015-01-01

    A variety of commercial slurries are available to aluminize the surfaces of nickel-based superalloys; however, they have three main disadvantages. First, the phosphates and chromates or halides used as binders or to activate the diffusion species are environmentally harmful and toxic; second, the slurry coatings can only produce high-aluminum-activity coatings which form precipitate-rich coatings that are detrimental to adherence. Finally, these coatings are limited to the incorporation of aluminum and silicon, whereas the co-deposition of other elements such as chromium or cobalt has not been achieved so far. In this work, the limitations of slurry coatings have been overcome by carefully designing the powder composition and controlling the process to produce co-deposition coatings with chromium, cobalt, or nickel by using nontoxic water-based slurries. This also opens an effective way to control Al activity and to produce low-activity aluminized coatings for the first time when using the slurry technique. These results expand the application range of slurry coatings so they can also be applied under ambient atmosphere, making it possible to fully coat aero engine pieces or large-scale industrial components, providing all properties that are usually only achieved by using more complex and expensive methods such as chemical vapor deposition. Furthermore, these new coatings offer unique advantages that can be very favorable especially as a repairing technique.

  11. Corrosion inhibiting organic coatings

    SciTech Connect

    Sasson, E.

    1984-10-16

    A corrosion inhibiting coating comprises a mixture of waxes, petroleum jelly, a hardener and a solvent. In particular, a corrosion inhibiting coating comprises candelilla wax, carnauba wax, microcrystalline waxes, white petrolatum, an oleoresin, lanolin and a solvent.

  12. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S. (Inventor)

    1984-01-01

    A high temperature oxidation resistant, thermal barrier coating system is disclosed for a nickel cobalt, or iron base alloy substrate. An inner metal bond coating contacts the substrate, and a thermal barrier coating covers the bond coating. NiCrAlR, FeCrAlR, and CoCrAlR alloys are satisfactory as bond coating compositions where R=Y or Yb. These alloys contain, by weight, 24.9-36.7% chromium, 5.4-18.5% aluminum, and 0.05 to 1.55% yttrium or 0.05 to 0.53% ytterbium. The coatings containing ytterbium are preferred over those containing yttrium. An outer thermal barrier coating of partial stabilized zirconium oxide (zirconia) which is between 6% and 8%, by weight, of yttrium oxide (yttria) covers the bond coating. Partial stabilization provides a material with superior durability. Partially stabilized zirconia consists of mixtures of cubic, tetragonal, and monoclinic phases.

  13. ORGANIC COATING REMOVAL

    EPA Science Inventory

    Cleaner coating removal technologies are developing rapidly to meet a variety of industrial needs to replace solvent strippers having toxic properties. his guide describes cleaner technologies that can be used to reduce waste in coating removal operations. nformation is presented...

  14. Tribological performance of hybrid filtered arc-magnetron coatings - Part I: Coating deposition process and basic coating properties characterization

    SciTech Connect

    Gorokhovsky, Vladimir; Bowman, C.; Gannon, Paul E.; VanVorous, D.; Voevodin, A. A.; Rutkowski, A.; Muratore, C.; Smith, Richard J.; Kayani, Asghar N.; Gelles, David S.; Shutthanandan, V.; Trusov, B. G.

    2006-12-04

    Aircraft propulsion applications require low-friction and wear resistant surfaces that operate under high contact loads in severe environments. Recent research on supertough and low friction nanocomposite coatings produced with hybrid plasma deposition processes was demonstrated to have a high potential for such demanding applications. However, industrially scalable hybrid plasma technologies are needed for their commercial realization. The Large area Filtered Arc Deposition (LAFAD) process provides atomically smooth coatings at high deposition rates over large surface areas. The LAFAD technology allows functionally graded, multilayer, super-lattice and nanocomposite architectures of multi-elemental coatings via electro-magnetic mixing of two plasma flows composed of different metal ion vapors. Further advancement can be realized through a combinatorial process using a hybrid filtered arc-magnetron deposition system. In the present study, multilayer and nanostructured TiCrCN/TiCr +TiBC composite cermet coatings were deposited by the hybrid filtered arc-magnetron process. Filtered plasma streams from arc evaporated Ti and Cr targets, and two unbalanced magnetron sputtered B4C targets, were directed to the substrates in the presence of reactive gases. A multiphase nanocomposite coating architecture was designed to provide the optimal combination of corrosion and wear resistance of advanced steels (Pyrowear 675) used in aerospace bearing and gear applications. Coatings were characterized using SEM/EDS, XPS and RBS for morphology and chemistry, XRD and TEM for structural analyses, wafer curvature and nanoindentation for stress and mechanical properties, and Rockwell and scratch indentions for adhesion. Coating properties were evaluated for a variety of coating architectures. Thermodynamic modeling was used for estimation of phase composition of the top TiBC coating segment. Correlations between coating chemistry, structure and mechanical properties are discussed.

  15. METHOD FOR TESTING COATINGS

    DOEpatents

    Johns, I.B.; Newton, A.S.

    1958-09-01

    A method is described for detecting pin hole imperfections in coatings on uranium-metal objects. Such coated objects are contacted with a heated atmosphere of gaseous hydrogen and imperfections present in the coatings will allow the uranlum to react with the hydrogen to form uranium hydride. Since uranium hydride is less dense than uranium metal it will swell, causing enlargement of the coating defeot and rendering it visible.

  16. Influence of coating material on the flowability and dissolution of dry-coated fine ibuprofen powders.

    PubMed

    Qu, Li; Zhou, Qi Tony; Denman, John A; Stewart, Peter J; Hapgood, Karen P; Morton, David A V

    2015-10-12

    This study investigates the effects of a variety of coating materials on the flowability and dissolution of dry-coated cohesive ibuprofen powders, with the ultimate aim to use these in oral dosage forms. A mechanofusion approach was employed to apply a 1% (w/w) dry coating onto ibuprofen powder with coating materials including magnesium stearate (MgSt), L-leucine, sodium stearyl fumarate (SSF) and silica-R972. No significant difference in particle size or shape was measured following mechanofusion with any material. Powder flow behaviours characterised by the Freeman FT4 system indicated coatings of MgSt, L-leucine and silica-R972 produced a notable surface modification and substantially improved flow compared to the unprocessed and SSF-mechanofused powders. ToF-SIMS provided a qualitative measure of coating extent, and indicated a near-complete layer on the drug particle surface after dry coating with MgSt or silica-R972. Of particular note, the dissolution rates of all mechanofused powders were enhanced even with a coating of a highly hydrophobic material such as magnesium stearate. This surprising increase in dissolution rate of the mechanofused powders was attributed to the lower cohesion and the reduced agglomeration after mechanical coating. PMID:26215464

  17. Metallurgical coatings and thin films; Proceedings of the International Conference, 18th, San Diego, CA, Apr. 22-26, 1991. Vols. 1 & 2

    NASA Technical Reports Server (NTRS)

    Mcguire, Gary E. (Editor); Mcintyre, Dale C. (Editor); Hofmann, Siegfried (Editor)

    1991-01-01

    A conference on metallurgical coatings and thin films produced papers in the areas of coatings for use at high temperatures; hard coatings and deposition technologies; diamonds and related materials; tribological coatings/surface modifications; thin films for microelectronics and high temperature superconductors; optical coatings, film characterization, magneto-optics, and guided waves; and methods for characterizing films and modified surfaces.

  18. ALD Produced B{sub 2}O{sub 3}, Al{sub 2}O{sub 3} and TiO{sub 2} Coatings on Gd{sub 2}O{sub 3} Burnable Poison Nanoparticles and Carbonaceous TRISO Coating Layers

    SciTech Connect

    Weimer, Alan

    2012-11-26

    This project will demonstrate the feasibility of using atomic layer deposition (ALD) to apply ultrathin neutron-absorbing, corrosion-resistant layers consisting of ceramics, metals, or combinations thereof, on particles for enhanced nuclear fuel pellets. Current pellet coating technology utilizes chemical vapor deposition (CVD) in a fluidized bed reactor to deposit thick, porous layers of C (or PyC) and SiC. These graphitic/carbide materials degrade over time owing to fission product bombardment, active oxidation, thermal management issues, and long-term irradiation effects. ALD can be used to deposit potential ceramic barrier materials of interest, including ZrO{sub 2}, Y{sub 2}O{sub 3}:ZrO{sub 2} (YSZ), Al{sub 2}O{sub 3}, and TiO{sub 2}, or neutron-absorbing materials, namely B (in BN or B{sub 2}O{sub 3}) and Gd (in Gd{sub 2}O{sub 3}). This project consists of a two-pronged approach to integrate ALD into the next-generation nuclear plant (NGNP) fuel pellet manufacturing process:

  19. FABRICATION OF GAS-FILLED TUNGSTEN-COATED GLASS SHELLS

    SciTech Connect

    NIKROO,A; BAUGH,W; STEINMAN,D.A

    2003-06-01

    OAK-B135 Deuterium (D{sub 2}) filled glass shells coated with a high Z element are needed for high energy density (HED) experiments by researchers at Los Alamos National Laboratory. They report here on our initial attempt to produce such shells. Glass shells made using the drop tower technique were coated with gold, palladium or tungsten, or a mixture of two of these elements. It was found that gold and palladium coatings did not stick well to the glass and resulted in poor or delaminated films. Tungsten coatings resulted in films suitable for these targets. Bouncing of shells during coating resulted in uniform tungsten coatings, but the surface of such coatings were filled with small nodules. Proper agitation of shells using a tapping technique resulted in smooth films with minimal particulate contamination. For coating rates of {approx} 0.15 {micro}m/hr coatings with {approx} 2 nm RMS surface finish could be deposited. The surface roughness of coatings at higher rates, 0.7 {micro}m/hr, was considerably worse ({approx} 100 nm RMS). The columnar structure of the coatings allowed permeation filling of the tungsten coated glass shells with deuterium at 300 C.

  20. Ceramic with zircon coating

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor)

    2003-01-01

    An article comprises a silicon-containing substrate and a zircon coating. The article can comprise a silicon carbide/silicon (SiC/Si) substrate, a zircon (ZrSiO.sub.4) intermediate coating and an external environmental/thermal barrier coating.

  1. Spin coating of electrolytes

    DOEpatents

    Stetter, Joseph R.; Maclay, G. Jordan

    1989-01-01

    Methods for spin coating electrolytic materials onto substrates are disclosed. More particularly, methods for depositing solid coatings of ion-conducting material onto planar substrates and onto electrodes are disclosed. These spin coating methods are employed to fabricate electrochemical sensors for use in measuring, detecting and quantifying gases and liquids.

  2. PIT Coating Requirements Analysis

    SciTech Connect

    MINTEER, D.J.

    2000-10-20

    This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

  3. High-temperature sputtered coatings for optical fiber

    NASA Astrophysics Data System (ADS)

    Rogers, Harvey N.

    1993-02-01

    We have developed a magnetron sputter coating method to continuously coat silica optical fibers with a dual layer coating of Inconel 625 alloy and platinum. The coating process is performed on-line as the fiber is drawn to minimize the rapid strength degradation of the silica due to attack by moisture in the air. Because of the modular design of the sputter equipment, the process is well suited for the deposition of a wide variety of metals and is readily adapted for scale-up. Multimode optical fibers were produced with coatings up to 0.5 microns in thickness consisting of an adhesion layer of Inconel and an outer layer of platinum. The coatings are adherent and remain mechanically intact after thermal cycling between room temperature and 2000 degree(s)F in vacuum. Approximate tensile strengths of 145 to 290 Kpse have been measured. These attributes make this sputter coated fiber a promising candidate for use in high temperature environments.

  4. High Temperature Oxidation Performance of Aluminide Coatings

    SciTech Connect

    Pint, Bruce A; Zhang, Ying; Haynes, James A; Wright, Ian G

    2004-01-01

    Aluminide coatings are of interest for many high temperature applications because of the possibility of improving the oxidation resistance of structural alloys by forming a protective external alumina scale. Steam and exhaust gas environments are of particular interest because alumina is less susceptible to the accelerated attack due to hydroxide formation observed for chromia- and silica-forming alloys and ceramics. For water vapor testing, one ferritic (Fe-9Cr-1Mo) and one austenitic alloy (304L) have been selected as substrate materials and CVD coatings have been used in order to have a well-controlled, high purity coating. It is anticipated that similar aluminide coatings could be made by a higher-volume, commercial process such as pack cementation. Previous work on this program has examined as-deposited coatings made by high and low Al activity CVD processes and the short-term performance of these coatings. The current work is focusing on the long term behavior in both diffusion tests16 and oxidation tests of the thicker, high Al activity coatings. For long-term coating durability, one area of concern has been the coefficient of thermal expansion (CTE) mismatch between coating and substrate. This difference could cause cracking or deformation that could reduce coating life. Corrosion testing using thermal cycling is of particular interest because of this potential problem and results are presented where a short exposure cycle (1h) severely degraded aluminide coatings on both types of substrates. To further study the potential role of aluminide coatings in fossil energy applications, several high creep strength Ni-base alloys were coated by CVD for testing in a high pressure (20atm) steam-CO{sub 2} environment for the ZEST (zero-emission steam turbine) program. Such alloys would be needed as structural and turbine materials in this concept. For Ni-base alloys, CVD produces a {approx}50{mu}m {beta}-NiAl outer layer with an underlying interdiffusion zone

  5. Microstructure and Stresses in HVOF-Sprayed Iron Aluminide Coatings

    SciTech Connect

    Totemeier, Terry Craig; Wright, Richard Neil; Swank, William David

    2002-09-01

    The microstructure and state of stress present in Fe3Al coatings produced by high velocity oxygen fuel (HVOF) thermal spraying in air at varying particle velocities were characterized using metallography, curvature measurements, x-ray analysis, and microhardness measurements. Sound coatings were produced for all conditions. The microstructures of coatings prepared at higher velocities showed fewer unmelted particles and a greater extent of deformation. Residual stresses in the coatings were compressive and varied from nearly zero at the lowest velocity to approximately -450 MPa at the highest velocity. X-ray line broadening analyses revealed a corresponding increase in the extent of cold work present in the coating, which was also reflected in increased microhardness. Values of mean coefficient of thermal expansion obtained for as-sprayed coatings using x-ray analysis were significantly lower than those for powder and bulk alloy.

  6. Development of Processing Windows for HVOF Carbide-Based Coatings

    NASA Astrophysics Data System (ADS)

    Ang, Andrew Siao Ming; Howse, Hugo; Wade, Scott A.; Berndt, Christopher C.

    2016-01-01

    Optimized processing windows for spraying high-quality metal carbide-based coatings are developed using particle diagnostic technology. The cermet coatings were produced via the high-velocity oxygen fuel (HVOF) spray process and are proposed for service applications such as marine hydraulics. The traditional "trial and error" method for developing coating process parameters is not technically robust, as well as being costly and time consuming. Instead, this contribution investigated the use of real-time monitoring of parameters associated with the HVOF flame jets and particles using in-flight particle diagnostics. Subsequently, coatings can be produced with knowledge concerning the molten particle size, temperature, and velocity profile. The analytical results allow identification of optimized coating process windows, which translate to coatings of lower porosity and improved mechanical performance.

  7. Thermal barrier coating system

    NASA Technical Reports Server (NTRS)

    Stecura, S.; Leibert, C. H. (Inventor)

    1977-01-01

    A coating system which contains a bond coating and a thermal barrier coating is applied to metal surfaces such as turbine blades and provides both low thermal conductivity and improved adherence when exposed to high temperature gases or liquids. The bond coating contains NiCrAlY and the thermal barrier coating contains a reflective oxide. The reflective oxides ZrO2-Y2O3 and ZrO2-MgO have demonstrated significant utility in high temperature turbine applications.

  8. Metallic coating of microspheres

    SciTech Connect

    Meyer, S.F.

    1980-08-15

    Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates.

  9. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1982-01-01

    Liquid, spray on elastomeric polyurethanes are selected and investigated as best candidates for aircraft external protective coatings. Flight tests are conducted to measure drag effects of these coatings compared to paints and a bare metal surface. The durability of two elastometric polyurethanes are assessed in airline flight service evaluations. Laboratory tests are performed to determine corrosion protection properties, compatibility with aircraft thermal anti-icing systems, the effect of coating thickness on erosion durability, and the erosion characteristics of composite leading edges-bare and coated. A cost and benefits assessment is made to determine the economic value of various coating configurations to the airlines.

  10. Antibacterial polymer coatings.

    SciTech Connect

    Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

    2009-09-01

    A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

  11. Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    1993-01-01

    In order to reduce heat transfer between a hot gas heat source and a metallic engine component, a thermal insulating layer of material is placed between them. This thermal barrier coating is applied by plasma spray processing the thin films. The coating has been successfully employed in aerospace applications for many years. Lewis Research Center, a leader in the development engine components coating technology, has assisted Caterpillar, Inc. in applying ceramic thermal barrier coatings on engines. Because these large engines use heavy fuels containing vanadium, engine valve life is sharply decreased. The barrier coating controls temperatures, extends valve life and reduces operating cost. Additional applications are currently under development.

  12. Lubricant Coating Process

    NASA Technical Reports Server (NTRS)

    1989-01-01

    "Peen Plating," a NASA developed process for applying molybdenum disulfide, is the key element of Techniblast Co.'s SURFGUARD process for applying high strength solid lubricants. The process requires two machines -- one for cleaning and one for coating. The cleaning step allows the coating to be bonded directly to the substrate to provide a better "anchor." The coating machine applies a half a micron thick coating. Then, a blast gun, using various pressures to vary peening intensities for different applications, fires high velocity "media" -- peening hammers -- ranging from plastic pellets to steel shot. Techniblast was assisted by Rural Enterprises, Inc. Coating service can be performed at either Techniblast's or a customer's facility.

  13. Coating Life Prediction

    NASA Technical Reports Server (NTRS)

    Nesbitt, J. A.; Gedwill, M. A.

    1984-01-01

    Hot-section gas-turbine components typically require some form of coating for oxidation and corrosion protection. Efficient use of coatings requires reliable and accurate predictions of the protective life of the coating. Currently engine inspections and component replacements are often made on a conservative basis. As a result, there is a constant need to improve and develop the life-prediction capability of metallic coatings for use in various service environments. The purpose of this present work is aimed at developing of an improved methodology for predicting metallic coating lives in an oxidizing environment and in a corrosive environment.

  14. Microstructural studies of thermal spray coatings for biomedical applications

    NASA Astrophysics Data System (ADS)

    Sun, Limin

    2002-01-01

    /EMAA (ethylene methacrylic acid copolymer) coatings were produced using a flame spray system. The coatings exhibited increased Young's modulus compared to pure EMAA coatings and reasonable toughness and dissolution. The mechanical and dissolution behaviors were related to the volume and distribution of the HA in the polymer matrix. This technique provides a new means of preparing HA/polymer coatings for application as implants.

  15. Vacuum plasma spray coating

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Mckechnie, Timothy N.

    1989-01-01

    Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

  16. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Significant advances have been made in the development of an environmentally stable coating for a very high strength, directionally solidified eutectic alloy designated NiTaC-13. Three duplex (two-layer) coatings survived 3,000 hours on a cyclic oxidation test (1,100 C to 90 C). These coatings were fabricated by first depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam heated source, followed by depositing an aluminizing overlayer. The alloy after exposure with these coatings was denuded of carbide fibers at the substrate/coating interface. It was demonstrated that TaC fiber denudation can be greatly retarded by applying a carbon-bearing coating. The coating was applied by thermal spraying followed by aluminization. Specimens coated with NiCrAlCY+Al survived over 2,000 hours in the cyclic oxidation test with essentially no TaC denudation. Coating ductility was studied for coated and heat-treated bars, and stress rupture life at 871 C and 1,100 C was determined for coated and cycled bars.

  17. Atomically Precise Surface Engineering for Producing Imagers

    NASA Technical Reports Server (NTRS)

    Greer, Frank (Inventor); Jones, Todd J. (Inventor); Nikzad, Shouleh (Inventor); Hoenk, Michael E. (Inventor)

    2015-01-01

    High-quality surface coatings, and techniques combining the atomic precision of molecular beam epitaxy and atomic layer deposition, to fabricate such high-quality surface coatings are provided. The coatings made in accordance with the techniques set forth by the invention are shown to be capable of forming silicon CCD detectors that demonstrate world record detector quantum efficiency (>50%) in the near and far ultraviolet (155 nm-300 nm). The surface engineering approaches used demonstrate the robustness of detector performance that is obtained by achieving atomic level precision at all steps in the coating fabrication process. As proof of concept, the characterization, materials, and exemplary devices produced are presented along with a comparison to other approaches.

  18. Sputtered coatings for microfluidic applications

    SciTech Connect

    Matson, Dean W.; Martin, Peter M.; Bennett, Wendy D.; Johnston, John W.; Stewart, Donald C.; Bonham, Charles C.

    2000-07-01

    Magnetron sputter-deposited features and coatings are finding a broad range of uses in microfluidic devices being developed at the Pacific Northwest National Laboratory. Such features are routinely incorporated into multilayer laminated microfluidic components where specific functionality is required, and where other methods for producing these features have been deemed unacceptable. Applications include electrochemical sensors, heaters and temperature probes, electrical leads and insulation layers, piezoelectric actuators and transducers, and chemical modification of surfaces. Small features, such as those required for the production of microsensor electrodes or miniature resistive heaters on microfluidic chips, were patterned using standard lithographic methods, or with masks produced by laser micromachining processes. Thin-film piezoelectric materials such as aluminum nitride have been deposited at low temperatures for use with temperature sensitive materials. Use of the coating technology and its application in the fabrication of specific microfluidic devices, including a groundwater sensor, miniature piezoelectric ultrasonic transducers and actuators, a polymerase chain reaction thermal cycler, and a microchannel flow diagnostic device, are discussed. Technical issues associated with these coatings, such as adhesion, chemical resistance, and surface defects are also addressed. (c) 2000 American Vacuum Society.

  19. Strain isolated ceramic coatings

    NASA Technical Reports Server (NTRS)

    Tolokan, R. P.; Brady, J. B.; Jarrabet, G. P.

    1985-01-01

    Plasma sprayed ceramic coatings are used in gas turbine engines to improve component temperature capability and cooling air efficiency. A compliant metal fiber strain isolator between a plasma sprayed ceramic coating and a metal substrate improves ceramic durability while allowing thicker coatings for better insulation. Development of strain isolated coatings has concentrated on design and fabrication of coatings and coating evaluation via thermal shock testing. In thermal shock testing, five types of failure are possible: buckling failure im compression on heat up, bimetal type failure, isothermal expansion mismatch failure, mudflat cracking during cool down, and long term fatigue. A primary failure mode for thermally cycled coatings is designated bimetal type failure. Bimetal failure is tensile failure in the ceramic near the ceramic-metal interface. One of the significant benefits of the strain isolator is an insulating layer protecting the metal substrate from heat deformation and thereby preventing bimetal type failure.

  20. A protein coated piezoelectric crystal detector

    NASA Astrophysics Data System (ADS)

    Suleiman, Ahmad; Pender, Marie; Ngeh-Ngwainbi, Jerome; Lubrano, Glenn; Guilbault, George

    1990-05-01

    The purpose of this project was to develop a protein coated, portable piezoelectric crystal detector for organophosphorus compounds. The performance of acetylcholinesterase, GD-1 anti-soman, anti-DMMP antibody, and bovine serum albumin (BSA) coatings was evaluated. Different immobilization methods were also tested. The responses obtained with the protein coatings immobilized via cross-linking with glutaraldehyde were acceptable, provided that the reference crystal was coated with dextran. The proposed coatings showed good stability and reasonable lifetimes that ranged from approximately three weeks in the case of the antibody coatings to several months in the case of BSA. Although moisture, gasoline, and sulfur are potential interferents, their effects on the sensor were eliminated by using a sodium sulfate scrubber which did not affect the performance of the detector towards organophosphates. A small, battery operated portable instrument capable of real time measurements with alarm function was produced. The instrument can be used in a wide range of applications, depending on the coatings applied to the crystals.

  1. Non-eluting Enzymatic Antibiofilm Coatings

    PubMed Central

    Pavlukhina, Svetlana V.; Kaplan, Jeffrey B.; Xu, Li; Chang, Wei; Yu, Xiaojun; Madhyastha, Srinivasa; Yakandawala, Nandadeva; Mentbayeva, Almagul; Khan, Babar; Sukhishvili, Svetlana A.

    2012-01-01

    We developed a highly efficient, biocompatible surface coating that disperses bacterial biofilms through enzymatic cleavage of the extracellular biofilm matrix. The coating was fabricated by binding the naturally existing enzyme dispersin B (DspB) to surface-attached polymer matrices constructed via a layer-by-layer (LbL) deposition technique. LbL matrices were assembled through electrostatic interactions of poly(allylamine hydrochloride) (PAH) and poly(methacrylic acid) (PMAA), followed by chemical crosslinking with glutaraldehyde and pH triggered removal of PMAA, producing a stable PAH hydrogel matrix used for DspB loading. The amount of DspB loaded increased linearly with the number of PAH layers in surface hydrogels. DspB was retained within these coatings in the pH range from 4 to 7.5. DspB-loaded coatings inhibited biofilm formation by two clinical strains of Staphylococcus epidermidis. Biofilm inhibition was ≥ 98% compared to mock-loaded coatings as determined by CFU enumeration. In addition, DspB-loaded coatings did not inhibit attachment or growth of cultured human osteoblast cells. We suggest that the use of DspB-loaded multilayer coatings presents a promising method for creating biocompatible surfaces with high antibiofilm efficiency, especially when combined with conventional antimicrobial treatment of dispersed bacteria. PMID:22909396

  2. Microstructure of Kinetic Spray Coatings: A Review

    NASA Astrophysics Data System (ADS)

    Lee, Changhee; Kim, Jaeick

    2015-04-01

    Kinetic spray process has been applied to various industrial fields such as automotive, aviation, and defense industries due to its availability to produce high-performing coating layer. However, since the properties of kinetic-sprayed coating layer are significantly affected by the microstructures of deposit, the microstructures of the deposit should be controlled to acquire advanced coating layer and, accordingly, deep understanding of microstructural evolution must be achieved before controlling the microstructure of the coating layer. This paper gives an overview of contents related to the microstructure of kinetic-sprayed deposition. The most powerful influencing factors in microstructural evolution of kinetic-sprayed coating layer are instant generation of thermal energy and high-strain, high-strain-rate plastic deformation at the moment of particle impact. A high-density coating layer with low porosity can be produced, although some micro-cracks are occasionally induced at the interparticle boundary or at the inner region of the particles. Also, a microstructure which is distinct from the inner particle region is created in the vicinity of the particle-particle or particle-substrate interface region. However, almost no crystal phase transformation or chemical reaction is induced since the deposited particles are not heated directly by a thermal energy source.

  3. Dip-coated sheet silicon solar cells

    NASA Technical Reports Server (NTRS)

    Heaps, J. D.; Maciolek, R. B.; Zook, J. D.; Scott, M. W.

    1976-01-01

    A cost-effective method is being developed for producing solar cell quality sheet silicon by dip coating inexpensive ceramic substrates with a thin layer of large grain silicon. Mullite (Aluminum Silicate) ceramic substrates coated with a thin layer of graphite have been dipped into molten silicon to produce 20-150 micron thick layers having grain sizes as large as .4 cm x 4 cm. With these silicon layers photovoltaic diodes have been fabricated with measured and inherent conversion efficiencies of 4% and 7%, respectively.

  4. Paper-Thin Coating Offers Maximum Protection

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Wessex Incorporated has recently taken a technology that was originally developed for NASA as a protective coating for ceramic materials used in heatshields for space vehicles, and modified it for use in applications such as building materials, machinery, and transportation. The technology, developed at NASA Ames Research Center as a protective coating for flexible ceramic composites (PCC), is environmentally safe, water-based, and contains no solvents. Many other flame-retardant materials contain petroleum-based components, which can produce toxic smoke under flame. Wessex versions of PCC can be used to shield ceramics, wood, plasterboard, steel, plastics, fiberglass, and other materials from catastrophic fires. They are extraordinarily tough and exhibit excellent resistance to thermal shock, vibration, abrasion, and mechanical damage. One thin layer of coating provides necessary protection and allows for flexibility while avoiding excessive weight disadvantages. The coating essentially reduces the likelihood of the underlying material becoming so hot that it combusts and thus inhibits the "flashover" phenomenon from occurring.

  5. Coatings Extend Life of Engines and Infrastructure

    NASA Technical Reports Server (NTRS)

    2010-01-01

    MesoCoat Inc., of Euclid, Ohio, collaborated with Glenn Research Center to provide thermal barrier coating (TBC) technology, developed by Glenn researcher Dongming Zhu, to enhance the lifespan and performance of engines in U.S. Air Force legacy aircraft. The TBC reduces thermal stresses on engine parts, increasing component life by 50 percent. MesoCoat is also producing metal cladding technology that may soon provide similar life-lengthening benefits for the Nation's infrastructure. Through a Space Act Agreement with Glenn, the company employs the Center's high-density infrared arc lamp system to bond its cladding materials for demonstration prototypes; the coating technology can prevent corrosion on metal beams, pipes, and rebar for up to 100 years.

  6. Innovative approaches for converting a wood hydrolysate to high-quality barrier coatings.

    PubMed

    Ryberg, Yingzhi Zhu; Edlund, Ulrica; Albertsson, Ann-Christine

    2013-08-28

    An advanced approach for the efficient and controllable production of softwood hydrolysate-based coatings with excellent oxygen-barrier performance is presented. An innovative conversion of the spray-drying technique into a coating applicator process allowed for a fast and efficient coating process requiring solely aqueous solutions of softwood hydrolysate, even without additives. Compared to analogous coatings prepared by manual application, the spray-drying produced coatings were more homogeneous and smooth, and they adhered more strongly to the substrate. The addition of glyoxal to the aqueous softwood hydrolysate solutions prior to coating formation allowed for hemicellulose cross-linking, which improved both the mechanical integrity and the oxygen-barrier performance of the coatings. A real-time scanning electron microscopy imaging assessment of the tensile deformation of the coatings allowed for a deeper understanding of the ability of the coating layer itself to withstand stress as well as the coating-to-substrate adhesion. PMID:23915190

  7. High efficiency turbine blade coatings.

    SciTech Connect

    Youchison, Dennis L.; Gallis, Michail A.

    2014-06-01

    The development of advanced thermal barrier coatings (TBCs) of yttria stabilized zirconia (YSZ) that exhibit lower thermal conductivity through better control of electron beam - physical vapor deposition (EB-PVD) processing is of prime interest to both the aerospace and power industries. This report summarizes the work performed under a two-year Lab-Directed Research and Development (LDRD) project (38664) to produce lower thermal conductivity, graded-layer thermal barrier coatings for turbine blades in an effort to increase the efficiency of high temperature gas turbines. This project was sponsored by the Nuclear Fuel Cycle Investment Area. Therefore, particular importance was given to the processing of the large blades required for industrial gas turbines proposed for use in the Brayton cycle of nuclear plants powered by high temperature gas-cooled reactors (HTGRs). During this modest (~1 full-time equivalent (FTE)) project, the processing technology was developed to create graded TBCs by coupling ion beam-assisted deposition (IBAD) with substrate pivoting in the alumina-YSZ system. The Electron Beam - 1200 kW (EB-1200) PVD system was used to deposit a variety of TBC coatings with micron layered microstructures and reduced thermal conductivity below 1.5 W/m.K. The use of IBAD produced fully stoichiometric coatings at a reduced substrate temperature of 600 oC and a reduced oxygen background pressure of 0.1 Pa. IBAD was also used to successfully demonstrate the transitioning of amorphous PVD-deposited alumina to the -phase alumina required as an oxygen diffusion barrier and for good adhesion to the substrate Ni2Al3 bondcoat. This process replaces the time consuming thermally grown oxide formation required before the YSZ deposition. In addition to the process technology, Direct Simulation Monte Carlo plume modeling and spectroscopic characterization of the PVD plumes were performed. The project consisted of five tasks. These included the production of layered

  8. Optical characterization of anti reflective sol-gel coatings fabricated using dip coating method

    NASA Astrophysics Data System (ADS)

    Melninkaitis, A.; Juškevičius, K.; Maciulevičius, M.; Sirutkaitis, V.; Beganskienė, A.; Kazadojev, I.; Kareiva, A.; Perednis, D.

    2007-01-01

    In recent years, there has been a growing interest in further development of sol-gel method which can produce ceramics and glasses using chemical precursors at relative low-temperatures. The applications for sol-gel derived products are numerous. Department of General and Inorganic Chemistry with Laser Research Center of Vilnius University and Institute of Physics continues an ongoing research effort on the synthesis, deposition and characterization of porous solgel. Our target is highly optically resistant anti-reflective (AR) coatings for general optics and nonlinear optical crystals. In order to produce AR coatings a silica (SiO II) sol-gel has been dip coated on the set of fused silica substrates. The optical properties and structure of AR-coatings deposited from hydrolysed tetraethylorthosilicate (TEOS) sol were characterized in detail in this study. The influence of different parameters on the formation of colloidal silica antireflective coatings by dip-coating technique has been investigated. All samples were characterized performing, transmission electron microscopy, UV-visible spectroscopy, atomic force microscopy, ellipsometric, total scattering and laser-induced damage threshold measurements. Herewith we present our recent results on synthesis of sol-gel solvents, coating fabrication and characterization of their optical properties.

  9. Interfacial bond strength of electrophoretically deposited hydroxyapatite coatings on metals.

    PubMed

    Wei, M; Ruys, A J; Swain, M V; Kim, S H; Milthorpe, B K; Sorrell, C C

    1999-07-01

    Hydroxyapatite (HAp) coatings were deposited onto substrates of metal biomaterials (Ti, Ti6Al4V, and 316L stainless steel) by electrophoretic deposition (EPD). Only ultra-high surface area HAp powder, prepared by the metathesis method 10Ca(NO3)2 + 6(NH4)2HPO4 + 8NH4OH), could produce dense coatings when sintered at 875-1000degreesC. Single EPD coatings cracked during sintering owing to the 15-18% sintering shrinkage, but the HAp did not decompose. The use of dual coatings (coat, sinter, coat, sinter) resolved the cracking problem. Scanning electron microscopy/energy dispersive spectroscopy (SEM/EDS) inspection revealed that the second coating filled in the "valleys" in the cracks of the first coating. The interfacial shear strength of the dual coatings was found, by ASTM F1044-87, to be approximately 12 MPa on a titanium substrate and approximately 22 MPa on 316L stainless steel, comparing quite favorably with the 34 MPa benchmark (the shear strength of bovine cortical bone was found to be 34 MPa). Stainless steel gave the better result since -316L (20.5 microm mK(-1)) > alpha-HAp (approximately 14 microm mK(-1)), resulting in residual compressive stresses in the coating, whereas alpha-titanium (approximately 10.3 microm mK(-1)) < alpha-HAp, resulting in residual tensile stresses in the coating. PMID:15348125

  10. Substitute conversion coatings on aluminum for waste minimization

    SciTech Connect

    Buchheit, R.G.; Bode, M.D.; Stoner, G.E.

    1991-09-01

    Chromate conversion coatings such as Parker Company`s Alodine coatings are widely used to increase the corrosion resistance of aluminum and aluminum alloys. The primary disadvantage of chromate-based processes is that they use and produce as waste hexavalent chromium (Cr{sup 6+}). We have discovered that the corrosion resistance of Al can be increased by forming an inorganic barrier coating using chemicals that pose a relatively small environmental hazard. These new coatings are formed using a process that is procedurally identical to the basic chromate conversion process. We have prepared new and conventional coatings on 1100 (99.0 Al minimum), 2024-T3 (Al-Cu-Mg) and 7075-T6 (Al-Zn-Mg) commercial sheet stock for accelerated electrochemical testing and coating conductivity testing. Results show that the new coatings offer increased corrosion resistance compared to uncoated Al, but do not yet match the performance of the chromate conversion coatings. The conductivity of these new films on 1100 Al is comparable to that of Alodine coatings; however, the new coatings are more resistive than Alodine coatings on 2024-T3 and 7075-T6.

  11. Nanophase hydroxyapatite coatings for dental and orthopedic applications

    NASA Astrophysics Data System (ADS)

    Sato, Michiko

    In order to improve dental and orthopedic implant performance, the objective of this study was to synthesize nanocrystalline hydroxyapatite (HA) powders to coat metals (specifically, titanium and tantalum). Precipitated HA powders were either sintered in order to produce UltraCaP HA (or microcrystalline size HA) or were treated hydrothermally to produce nanocrystalline HA. Some of the UltraCaP and nanocrystalline HA powders were doped with yttrium (Y) since previous in vitro studies demonstrated that Y-doped HA in bulk improved osteoblast (or bone-forming cell) function over undoped HA. The nanocrystalline HA powders were also mixed with nanophase titania powders because previous studies demonstrated that titania/HA composite coatings increased coating adhesive strength and HA nucleation. These powders were then deposited onto titanium by a novel room-temperature process, called IonTiteT(TM). The results demonstrated that the chemical properties and crystallite size of the original HA powders were maintained in the coatings. More importantly, in vitro studies showed increased osteoblast (bone-forming cell) adhesion on the single phase nanocrystalline HA and nano-titania/HA coatings compared to traditionally used plasma-sprayed HA coatings and uncoated metals. Results further demonstrated greater amounts of calcium deposition by osteoblasts cultured on nanocrystalline HA coatings compared to UltraCaP coatings and conventionally used plasma-sprayed HA coatings. To elucidate mechanisms that influenced osteoblast functions on the HA coatings, the amount of proteins (fibronectin and vitronectin) onto the HA powders and the adsorbed fibronectin conformation were investigated. Exposure of cell integrin binding domains (in fibronectin III10 segments) was greater in fibronectin adsorbed onto 1.2 mole% Y-doped UltraCaP HA coatings compared to nanocrystalline HA coatings tested. However, 1.2 mole% Y-doped UltraCaP HA coatings did not increase mineralization by osteoblasts

  12. Fogging technique used to coat magnesium with plastic

    NASA Technical Reports Server (NTRS)

    Mroz, T. S.

    1967-01-01

    Cleaning process and a fogging technique facilitate the application of a plastic coating to magnesium plates. The cleaning process removes general organic and inorganic surface impurities, oils and greases, and oxides and carbonates from the magnesium surfaces. The fogging technique produces a thin-filmlike coating in a clean room atmosphere.

  13. Improved coating and fixation methods for scanning electron microscope autoradiography.

    PubMed

    Weiss, R L

    1984-01-01

    A simple apparatus for emulsion coating is described. The apparatus is inexpensive and easily assembled in a standard glass shop. Emulsion coating for scanning electron microscope autoradiography with this apparatus consistently yields uniform layers. When used in conjunction with newly described fixation methods, this new approach produces reliable autoradiographs of undamaged specimens. PMID:6234956

  14. Cellulose nanofibers use in coated paper

    NASA Astrophysics Data System (ADS)

    Richmond, Finley

    Cellulose Nanofibers (CNF) are materials that can be obtained by the mechanical breakdown of natural fibers. CNF have the potential to be produced at low cost in a paper mill and may provide novel properties to paper, paper coatings, paints, or other products. However, suspensions have a complex rheology even at low solid contents. To be able to coat, pump, or mix CNF at moderate solids, it is critical to understand the rheology of these suspensions and how they flow in process equipment; current papers only report the rheology up to 6% solids. Few publications are available that describe the coating of CNF onto paper or the use of CNF as an additive into a paper coating. The rheology of CNF suspensions and coatings that contain CNF were characterized with parallel-disk geometry in a controlled stress rheometer. The steady shear viscosity, the complex viscosity, the storage modulus, and the yield stress were determined for the range of solids or concentrations (2.5-10.5%). CNF were coated onto paper with a laboratory rod coater, a size press and a high speed cylindrical laboratory coater (CLC). For each case, the coat weights were measures and the properties of the papers were characterized. CNF water base suspension was found to be a shear thinning with a power law index of around 0.1. Oscillatory tests showed a linear viscoelastic region at low strains and significant storage and loss moduli even at low solids. The Cox Merz rule does not hold for CNF suspensions or coating formulations that contain CNF with complex viscosities that are about 100 times larger than the steady shear viscosities. Paper coating formulations that contain CNF were found to have viscosities and storage and loss moduli that are over ten times larger than coatings that contain starch at similar solids. CNF suspensions were coated on papers with low amount transferred on paper either at high solids or high nip loadings. The amount transferred appears to be controlled by an interaction of

  15. Optical coating in space

    NASA Technical Reports Server (NTRS)

    Bunner, A. N.

    1983-01-01

    A technological appraisal of the steps required to approach the goal of in-situ optical coating, cleaning and re-coating the optical elements of a remote telescope in space is reported. Emphasis is placed on the high ultraviolet throughput that a telescope using bare aluminum mirrors would offer. A preliminary design is suggested for an Orbital Coating Laboratory to answer basic technical questions.

  16. Thermally sprayed coatings

    SciTech Connect

    Diaz, D.J.; Blann, G.A. )

    1991-05-01

    Standardization of specimen preparation for microstructural evaluation of thermally sprayed coatings is considered. Metallographic specimen preparation procedures including sectioning, encapsulation, planar grinding, and power lapping of thermally sprayed coatings are described. A Co-Ni-Cr-W coating on an AISI 410 stainless steel substrate is used as a control sample. Specimen-preparation techniques have been evaluated through scanning electron microscopy for determining the percentage of apparent porosity and energy dispersive spectroscopy for determining elemental composition.

  17. Methods of producing continuous boron carbide fibers

    SciTech Connect

    Garnier, John E.; Griffith, George W.

    2015-12-01

    Methods of producing continuous boron carbide fibers. The method comprises reacting a continuous carbon fiber material and a boron oxide gas within a temperature range of from approximately 1400.degree. C. to approximately 2200.degree. C. Continuous boron carbide fibers, continuous fibers comprising boron carbide, and articles including at least a boron carbide coating are also disclosed.

  18. Boron nitride nanosheets as oxygen-atom corrosion protective coatings

    SciTech Connect

    Yi, Min; Shen, Zhigang; Zhao, Xiaohu; Liang, Shuaishuai; Liu, Lei

    2014-04-07

    The research of two-dimensional nanomaterials for anticorrosion applications is just recently burgeoning. Herein, we demonstrate the boron nitride nanosheets (BNNSs) coatings for protecting polymer from oxygen-atom corrosion. High-quality BNNSs, which are produced by an effective fluid dynamics method with multiple exfoliation mechanisms, can be assembled into coatings with controlled thickness by vacuum filtration. After exposed in atom oxygen, the naked polymer is severely corroded with remarkable mass loss, while the BNNSs-coated polymer remains intact. Barrier and bonding effects of the BNNSs are responsible for the coating's protective performance. These preliminary yet reproducible results pave a way for resisting oxygen-atom corrosion.

  19. Final Project Report G-Plus Windshield Coatings

    SciTech Connect

    Matson, Dean W.; Koram, Kwaku

    2002-08-01

    Samples of Sungate windshield material provided by PPG were analyzed to ascertain failure mechanisms observed at the interface between a copper busbar and the electrically conductive coating in use. Samples of “failed” windshield material were characterized using optical and electron microscopy, as well as surface analysis methods. These were compared to corresponding samples of “good” coatings. The primary failure mechanism of the coated windshield appears to be related to electrical discharges that originate where air-filled gaps are present between the copper busbar and the conductive coating. Gaps are produced by irregularities or wrinkles in the copper busbar that may result from the installation process.

  20. Corrosion Embrittlement of Duralumin IV : The Use of Protective Coatings

    NASA Technical Reports Server (NTRS)

    Rawdon, Henry S

    1928-01-01

    Although the corrosion resistance of sheet duralumin can be greatly improved by suitable heat treatment, protection of the surface is still necessary if long life under varied service conditions is to be insured. The coatings used for this purpose may be grouped into three classes: the varnish type of coating, the oxide type produced by a chemical treatment of the surface, and metallic coatings, of which aluminum appears to be the most promising. Since the necessary weather exposure tests are not complete, some of the conclusions regarding the value of various surface coatings are necessarily tentative.

  1. Coating crystalline nuclear waste forms to improve inertness

    SciTech Connect

    Stinton, D.P.; Angelini, P.; Caputo, A.J.; Lackey, W.J.

    1981-01-01

    Crystalline waste forms of high simulated waste loading were successfully coated with layers of pyrolytic carbon and silicon carbide. Sol-gel technology was used to produce microspheres that contained simulated waste. A separate process for cesium immobilization was developed, which loads 5 wt % Cs onto zeolite particles for subsequent coating. The chemical vapor deposition process was developed for depositing thin layers of carbon and silicon carbide onto particles in a fluidized-bed coater. Pyrolytic carbon-coated particles were extremely inert in numerous leach tests. Aqueous leach test results of coated waste forms were below detection limits of such sensitive analytical techniques as atomic absorption and inductively coupled plasma atomic emission.

  2. Magnetron co-sputtering system for coating ICF targets

    SciTech Connect

    Hsieh, E.J.; Meyer, S.F.; Halsey, W.G.; Jameson, G.T.; Wittmayer, F.J.

    1981-12-09

    Fabrication of Inertial Confinement Fusion (ICF) targets requires deposition of various types of coatings on microspheres. The mechanical strength, and surface finish of the coatings are of concern in ICF experiments. The tensile strength of coatings can be controlled through grain refinement, selective doping and alloy formation. We have constructed a magnetron co-sputtering system to produce variable density profile coatings with high tensile strength on microspheres. The preliminary data on the properties of a Au-Cu binary alloy system by SEM and STEM analysis is presented.

  3. Explosion risk evaluation during production of coating powder.

    PubMed

    Li, Gang; Yuan, Chunmiao; Chen, Baozhi

    2007-10-22

    Powder coating is widely used in industry to prevent equipment corrosion. More than 600 companies produce coating powder in China, but most do not understand the explosion hazard of such products. In the present investigation the explosibility parameters of a coating powder were determined. Results showed that the coating powder is explosible, though the ignition energy is higher than those of normal dusts such as coal powder and corn starch. Based on these experimental findings, a systematic explosion protection method is proposed, with explosion isolation and explosion venting being adopted as the main protective methods. PMID:17574336

  4. Method of fabricating silicon carbide coatings on graphite surfaces

    DOEpatents

    Varacalle, Jr., Dominic J.; Herman, Herbert; Burchell, Timothy D.

    1994-01-01

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1600.degree.C. which transforms the coating to silicon carbide.

  5. Method of fabricating silicon carbide coatings on graphite surfaces

    DOEpatents

    Varacalle, D.J. Jr.; Herman, H.; Burchell, T.D.

    1994-07-26

    The vacuum plasma spray process produces well-bonded, dense, stress-free coatings for a variety of materials on a wide range of substrates. The process is used in many industries to provide for the excellent wear, corrosion resistance, and high temperature behavior of the fabricated coatings. In this application, silicon metal is deposited on graphite. This invention discloses the optimum processing parameters for as-sprayed coating qualities. The method also discloses the effect of thermal cycling on silicon samples in an inert helium atmosphere at about 1,600 C which transforms the coating to silicon carbide. 3 figs.

  6. Aircraft surface coatings

    NASA Technical Reports Server (NTRS)

    1983-01-01

    A series of studies in which films and liquid spray-on materials were evaluated in the laboratory for transport aircraft external surface coatings are summarized. Elastomeric polyurethanes were found to best meet requirements. Two commercially available products, CAAPCO B-274 and Chemglaze M313, were subjected to further laboratory testing, airline service evaluations, and drag-measurement flight tests. It was found that these coatings were compatible with the severe operating environment of airlines and that coatings reduced airplane drag. An economic analysis indicated significant dollar benefits to airlines from application of the coatings.

  7. Oxide coating development

    SciTech Connect

    Stinton, D.P.

    1995-06-01

    Monolithic SiC heat exchangers and fiber-reinforced SiC-matrix composite heat exchangers and filters are susceptible to corrosion by alkali metals at elevated temperatures. Protective coatings are currently being developed to isolate the SiC materials from the corrodants. Unfortunately, these coatings typically crack and spall when applied to SiC substrates. The purpose of this task is to determine the feasibility of using a compliant material between the protective coating and the substrate. The low-modulus compliant layer could absorb stresses and eliminate cracking and spalling of the protective coatings.

  8. Coatings for Graphite Fibers

    NASA Technical Reports Server (NTRS)

    Galasso, F. S.; Scola, D. A.; Veltri, R. D.

    1980-01-01

    Several approaches for applying high resistance coatings continuously to graphite yarn were investigated. Two of the most promising approaches involved (1) chemically vapor depositing (CVD) SiC coatings on the surface of the fiber followed by oxidation, and (2) drawing the graphite yarn through an organo-silicone solution followed by heat treatments. In both methods, coated fibers were obtained which exhibited increased electrical resistances over untreated fibers and which were not degraded. This work was conducted in a previous program. In this program, the continuous CVD SiC coating process used on HTS fiber was extended to the coating of HMS, Celion 6000, Celion 12000 and T-300 graphite fiber. Electrical resistances three order of magnitude greater than the uncoated fiber were measured with no significant degradation of the fiber strength. Graphite fibers coated with CVD Si3N4 and BN had resistances greater than 10(exp 6) ohm/cm. Lower pyrolysis temperatures were used in preparing the silica-like coatings also resulting in resistances as high as three orders of magnitude higher than the uncoated fiber. The epoxy matrix composites prepared using these coated fibers had low shear strengths indicating that the coatings were weak.

  9. Properties Of Electrochromic Nickel Oxide Coatings Produced By Reactive Evaporation

    NASA Astrophysics Data System (ADS)

    Bange, Klaus; Baucke, Friedrich G.; Metz, Bernard

    1989-03-01

    Single films of nickel oxide deposited by reactive evaporation and all-solid-state devices (ASSDs) containing such films have been investigated. The as-deposited nickel oxide films were analysed by standard surface and thin film-sensitive methods (AES, ESCA, RBS, NRA), and the findings were correlated with deposition parameters. The electrochromism of single layers was characterized by cyclic voltammetry and photospectrometry and compared with optical and electrical data of electrochromic all-solid-state devices.

  10. In vitro stability of a highly crystalline hydroxylapatite coating in a saturated citric acid solution.

    PubMed

    Story, B J; Burgess, A V; La, D; Wagner, W R

    1999-01-01

    A novel pressurized hydrothermal post-plasma-spray process has been developed to convert the crystalline non-HA and amorphous components of plasma-sprayed hydroxylapatite coatings back into crystalline HA. The process, known commercially as MP-1, was used to produce coatings comprising approximately 96% crystalline HA. The in vitro solubility of the coating in saturated citric acid solution has been measured to simulate the effect of implant detoxification procedures, which use citric acid as a cleaning medium. The MP-1 coating solubility in saturated citric acid solution (pH = 1) was compared to that of coatings with crystalline HA contents ranging from 37.5-82%. All coatings showed an initial sharp rise in coating dissolution, which correlated with crystalline HA content, followed by a steady state dissolution rate. After 60 s at 25 degrees C, the MP-1 coating showed a 65% decrease in solubility compared to a highly amorphous coating (AM-2). All coatings showed very similar steady state dissolution rates, except for AM-2, which was significantly higher. SEM analysis showed that the AM-2 coating surface was degraded substantially more than the other coatings, resulting in partial coating exfoliation. A mechanism of coating dissolution is proposed, in which the initial rapid leaching of soluble phases from the coating leaves behind a porous layer of highly crystalline HA at the coating surface. The stability of this porous crystalline layer leads to steady state, diffusion-limited dissolution of the remainder of the coating. The observed two-regime dissolution profile can be accurately represented by a 2-parameter model, which predicts the initial sharp rise in coating dissolution followed by a slower, steady state loss in coating mass. Model parameters were determined from experimental solubility data, and were shown to correlate with the percentage of crystalline HA in the coatings. The present data suggest that the treated coating is significantly more resistant

  11. Self-assembled nanolaminate coatings (SV)

    SciTech Connect

    Fan, H.

    2012-03-01

    Sandia National Laboratories (Sandia) and Lockheed Martin Aeronautics (LM Aero) are collaborating to develop affordable, self-assembled, nanocomposite coatings and associated fabrication processes that will be tailored to Lockheed Martin product requirements. The purpose of this project is to develop a family of self-assembled coatings with properties tailored to specific performance requirements, such as antireflective (AR) optics, using Sandia-developed self-assembled techniques. The project met its objectives by development of a simple and economic self-assembly processes to fabricate multifunctional coatings. Specifically, materials, functionalization methods, and associated coating processes for single layer and multiple layers coatings have been developed to accomplish high reflective coatings, hydrophobic coatings, and anti-reflective coatings. Associated modeling and simulations have been developed to guide the coating designs for optimum optical performance. The accomplishments result in significant advantages of reduced costs, increased manufacturing freedom/producibility, improved logistics, and the incorporation of new technology solutions not possible with conventional technologies. These self-assembled coatings with tailored properties will significantly address LMC's needs and give LMC a significant competitive lead in new engineered materials. This work complements SNL's LDRD and BES programs aimed at developing multifunctional nanomaterials for microelectronics and optics as well as structure/property investigations of self-assembled nanomaterials. In addition, this project will provide SNL with new opportunities to develop and apply self-assembled nanocomposite optical coatings for use in the wavelength ranges of 3-5 and 8-12 micrometers, ranges of vital importance to military-based sensors and weapons. The SANC technologies will be applied to multiple programs within the LM Company including the F-35, F-22, ADP (Future Strike Bomber, UAV, UCAV

  12. Improved coating for silica fiber based ceramic Reusable Surface Insulation (CRSI)

    NASA Technical Reports Server (NTRS)

    Ormiston, T. J.

    1974-01-01

    A series of coatings was developed for the space shuttle type silica fiber insulation system and characterized for optical and physical properties. Reentry simulation tests were run using a radiant panel and also using a hypersonic plasma arc. The coatings produced had improved physical and optical properties as well as greater reuse capability over the GE version of the JSC-0042 coating.

  13. Corrosion-resistant coating prepared by the thermal decomposition of lithium permanganate

    SciTech Connect

    Ferrando, W.A.

    1999-09-01

    A ceramic, metal, or metal alloy surface is covered with lithium permanganate which is then thermally decomposed to produce a corrosion resistant coating on the surface. This coating serves as a primer coating which is preferably covered with an overcoat of a sealing paint.

  14. Fabrication of nanogradient coatings for laser devices using the method of magnetron sputtering

    SciTech Connect

    Abramov, N F; Volpyan, O D; Obod, Yu A; Dronskii, R V

    2013-09-30

    Significant advantages of the magnetron sputtering method for producing complex high-quality optical coatings for laser devices are shown. Technology aspects of efficient fabrication of such coatings are considered. The capabilities of the developed automated technological and control equipment are described. (nanogradient dielectric coatings and metamaterials)

  15. Improved high-temperature silicide coatings

    NASA Technical Reports Server (NTRS)

    Klopp, W. D.; Stephens, J. R.; Stetson, A. R.; Wimber, R. T.

    1969-01-01

    Special technique for applying silicide coatings to refractory metal alloys improves their high-temperature protective capability. Refractory metal powders mixed with a baked-out organic binder and sintered in a vacuum produces a porous alloy layer on the surface. Exposing the layer to hot silicon converts it to a silicide.

  16. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, R.G.; Martinez, M.A.

    1998-05-26

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides is disclosed. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds. 1 fig.

  17. Corrosion protective coating for metallic materials

    DOEpatents

    Buchheit, Rudolph G.; Martinez, Michael A.

    1998-01-01

    Corrosion protective coatings for metallic materials, particularly aluminum and aluminum alloys, produced with simple, low-cost equipment and materials other than toxic metals or metal salts, or metal cyanides. The metallic material is cleaned, degreased, and deoxidized, the surface is converted to a substantially alkaline condition, and the surface is chemically sealed with inorganic metal compounds.

  18. Coatings for fresh fruits and vegetables

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Coatings (waxes) are applied to apples, citrus, stone fruits, avocados, tomatoes and cucumbers prior to marketing in order to reduce water loss and shrinkage, create a modified atmosphere inside the produce, slow down senescence and ageing, impart shine, and allow for better quality and marketing pr...

  19. Coatings for minimally processed fruits and vegetables

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Fresh-cut fruit and vegetables are gaining increasing popularity and market share. Techniques to enhance stability of fresh cut produce are reviewed. Among these techniques, edibles coatings can provide protection against dehydration, microbial decay and decrease events related to physiological sene...

  20. Laser reflection from oxide-coated aluminum

    NASA Technical Reports Server (NTRS)

    Williams, M. D.

    1982-01-01

    The theory of reflection from an oxide-coated metal is combined with experimentally measured parameters of aluminum to produce useful amplitude and phase shift information applicable to the concentration and direction of laser light. Amplitude and phase are plotted vs angle of incidence for several important laser wavelengths in the near UV, visible, and IR spectral regions.

  1. Survey of coatings for solar collectors

    NASA Technical Reports Server (NTRS)

    Mcdonald, G. E.

    1975-01-01

    Optimum solar selective properties of black chrome require some tailoring of current and time for plating solution being used. Black zinc is produced from high zinc electroplate by subsequent conversion with chromate dip. Measurements have also been made of reflectance of previously known solar selective coatings of black copper and electroplated black nickel.

  2. Electrospinning Yarn Formation and Coating

    NASA Astrophysics Data System (ADS)

    Sahbaee Bagherzadeh, Arash

    Electrospinning is a process by which nano polymer fibers can be produced using an electrostatically driven jet of polymer solution. Electrospinning seems to be a relatively simple process for producing nanofibers since it utilizes a few readily available components. On closer examination it is however clearly evident that successful electrospinning involves an understanding of the complex interaction of electrostatic fields, properties of polymer solutions and component design and system geometry. Using grounded plate as a collector causes the uniform electric field in all directions, so the electrostatic forces acting on the fiber have no preferential direction in the plane of the collector, results in a random deposition of the electrospun fibers leading to an isotropic web. For achieving their unique abilities to be useful in devices needs to deposit them in specific location and orientation. In this project a unique needle electrospinning process is described in which nanofibers are continuously fabricated, uniaxially oriented, and twisted to form of a yarn. It is shown that perfectly aligned nanofiber assemblies can be generated by manipulating the electric field. Twist insertion is accomplished by using two stepper motors and associated software. ANSYS/Emag.3-D is used to model the path of the electric field between the needle and the collector and the electrostatic forces acting on a charged nanofiber. The apparatus described, appears to offer advantages over other techniques. Nanofibers need not only be used as webs or yarn in order to attain the performance enhancement of high tech applications, but it is possible to introduce the benefit of nanofiber to regular yarn and other materials, by coating with nanofibers An addition advantage of the present setup is that it is possible to produce continuous fiber hybrid yarn coated with aligned nanofibers along the core yarn axis. With this method it is not only possible to coat regular yarn with aligned

  3. Innovations in coating technology.

    PubMed

    Behzadi, Sharareh S; Toegel, Stefan; Viernstein, Helmut

    2008-01-01

    Despite representing one of the oldest pharmaceutical techniques, coating of dosage forms is still frequently used in pharmaceutical manufacturing. The aims of coating range from simply masking the taste or odour of drugs to the sophisticated controlling of site and rate of drug release. The high expectations for different coating technologies have required great efforts regarding the development of reproducible and controllable production processes. Basically, improvements in coating methods have focused on particle movement, spraying systems, and air and energy transport. Thereby, homogeneous distribution of coating material and increased drying efficiency should be accomplished in order to achieve high end product quality. Moreover, given the claim of the FDA to design the end product quality already during the manufacturing process (Quality by Design), the development of analytical methods for the analysis, management and control of coating processes has attracted special attention during recent years. The present review focuses on recent patents claiming improvements in pharmaceutical coating technology and intends to first familiarize the reader with the available procedures and to subsequently explain the application of different analytical tools. Aiming to structure this comprehensive field, coating technologies are primarily divided into pan and fluidized bed coating methods. Regarding pan coating procedures, pans rotating around inclined, horizontal and vertical axes are reviewed separately. On the other hand, fluidized bed technologies are subdivided into those involving fluidized and spouted beds. Then, continuous processing techniques and improvements in spraying systems are discussed in dedicated chapters. Finally, currently used analytical methods for the understanding and management of coating processes are reviewed in detail in the last section of the review. PMID:19075909

  4. Conducting polymers as corrosion resistant coatings

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.

    1994-09-01

    Although the majority of top coatings used for corrosion protection are electrically insulating, previous workers have proposed using an electrically active barrier for corrosion control. The most effective corrosion resistant undercoatings in use today are based on chromium compounds. Coatings based on other materials will need to replace these coatings by the turn of the century because of environmental and health concerns. For this reason the authors have begun an investigation of the use of conducting polymers as corrosion resistant coatings as an alternative to metal-based coatings. Conducting polymers have long been considered to be unsuitable for commercial processing, hindering their use for practical applications. Research in the field of electrically conducting polymers has recently produced a number of polymers such as polyaniline and its derivatives which are readily soluble in common organic solvents. The authors coating system, consisting of a conducting polyaniline primer layer, topcoated with epoxy or polyurethane, has been evaluated for corrosion resistance on mild steel substrates. In this paper, the authors report the results of laboratory testing under acidic and saline conditions and the results of testing in the severe launch environment at the Beach Testing Facility at Kennedy Space Center. The launch environment consists of exposure to corrosive HCl exhaust fumes and the salt spray from the Atlantic Ocean.

  5. Reflective coating of 834 A for imaging O+ ions

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Supriya; Edelstein, Jerry; Keski-Kuha, Ritva A.; Threat, Felix T.

    1994-02-01

    Imaging upflowing O+ ions of ionospheric origin and plasmaspheric O+ can be achieved through solar resonance scattering at 834 angstroms. Unfortunately, several strong background emissions, including the ones at 1025 and 1216 angstroms due to geocoronal hydrogen atoms, pose serious problems. Most common optical coatings have higher reflectivity at 1025 and 1216 angstroms than at 834 angstroms. After examining a number of options, we have redesigned a multiple-layer coating that selectively reflects 834- angstrom radiation and suppresses 1025- and 1216-angstrom radiation. The structure of the coating material consists of a very thin (50 to 150 angstroms) metal (nickel) layer on top of a semitransparent dielectric material (magnesium fluoride) over an aluminum substrate. Three such coatings were produced at NASA Goddard Space Flight Center using an existing coating facility that is not optimized for thin coatings. In spite of such fabrication difficulties, we have obtained encouraging results.

  6. 834-A reflective coating for magnetospheric imagery applications

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Supriya; Edelstein, Jerry; Keski-Kuha, Ritva A.; Threat, Felix T.

    1992-06-01

    Imaging upflowing O(superscript +) ions of ionospheric origin and plasmaspheric O(superscript +) can be achieved through solar resonance scattering at 834 angstroms. Unfortunately, several strong background emissions, including the ones at 1025 angstroms and 1216 angstroms due to geocoronal hydrogen atoms, pose serious problems to its implementation. Most common optical coatings have higher reflectivity at 1025 angstroms and 1216 angstroms than at 834 angstroms. We have designed a multiple-layer coating which selectively reflects 834 angstroms radiation and suppresses 1025 angstroms and 1216 angstroms radiation. The structure of the coating material consists of a very thin (50 - 150 angstroms) method (nickel) layer, on top of a semitransparent dielectric material (magnesium fluoride), over an aluminum substrate. Three such coatings were produced at NASA Goddard Space Flight Center using an existing coating facility which is not optimized for thin coatings. In spite of such fabrication difficulties, we have obtained encouraging results.

  7. Optically transparent, scratch-resistant, diamond-like carbon coatings

    DOEpatents

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  8. Thermal Spraying of Bioactive Polymer Coatings for Orthopaedic Applications

    NASA Astrophysics Data System (ADS)

    Chebbi, A.; Stokes, J.

    2012-06-01

    Flame sprayed biocompatible polymer coatings, made of biodegradable and non-biodegradable polymers, were investigated as single coatings on titanium and as top coatings on plasma sprayed Hydroxyapatite. Biocompatible polymers can act as drug carriers for localized drug release following implantation. The polymer matrix consisted of a biodegradable polymer, polyhydroxybutyrate 98%/ polyhydroxyvalerate 2% (PHBV) and a non-biodegradable polymer, polymethylmethacrylate (PMMA). Screening tests were performed to determine the suitable range of spraying parameters, followed by a Design of Experiments study to determine the effects of spraying parameters on coating characteristics (thickness, roughness, adhesion, wettability), and to optimize the coating properties accordingly. Coatings characterization showed that optimized flame sprayed biocompatible polymers underwent little chemical degradation, did not produce acidic by-products in vitro, and that cells proliferated well on their surface.

  9. Failure Mechanism for Thermal Fatigue of Thermal Barrier Coating Systems

    NASA Astrophysics Data System (ADS)

    Giolli, C.; Scrivani, A.; Rizzi, G.; Borgioli, F.; Bolelli, G.; Lusvarghi, L.

    2009-06-01

    Thick thermal barrier coatings (TBCs), consisting of a CoNiCrAlY bond coat and yttria-partially stabilized zirconia top coat with different porosity values, were produced by air plasma spray (APS). The thermal fatigue resistance limit of the TBCs was tested by furnace cycling tests (FCT) according to the specifications of an original equipment manufacturer (OEM). The morphology, residual stresses, and micromechanical properties (microhardness, indentation fracture toughness) of the TBC systems before and after FCT were analyzed. The thermal fatigue resistance increases with the amount of porosity in the top coat. The compressive in-plane stresses increase in the TBC systems after thermal cycling; nevertheless the increasing rate has a trend contrary to the porosity level of top coat. The data suggest that the spallation happens at the TGO/top coat interface. The failure mechanism of thick TBCs was found to be similar to that of conventional thin TBC systems made by APS.

  10. The development of ASTM standards for metallographic preparation practices of thermally sprayed coatings

    SciTech Connect

    Blann, G.A.; Diaz, D.J.

    1994-12-31

    The primary objective of metallographic examinations of thermally sprayed coatings is to reveal the constituents and structure of the coatings and substrates by means of the microscope after proper metallographic preparation is performed. Because of the diversity of coating types and the personal element, the standardization of metallographic preparation of thermally sprayed coatings is essential. An ASTM subcommittee was formed with the support of the ASM Thermal Spray Committee to provide the laboratories involved in coating characterization with guidelines that will provide consistent metallographic procedures that produce an accurate evaluation of the wide range of thermally sprayed coatings. The methods used to establish this standard will be discussed in this paper.

  11. Measurement of thermal noise in multilayer coatings with optimized layer thickness

    SciTech Connect

    Villar, Akira E.; Black, Eric D.; DeSalvo, Riccardo; Libbrecht, Kenneth G.; Michel, Christophe; Morgado, Nazario; Pinard, Laurent; Pinto, Innocenzo M.; Pierro, Vincenzo; Galdi, Vincenzo; Principe, Maria; Taurasi, Ilaria

    2010-06-15

    A standard quarter-wavelength multilayer optical coating will produce the highest reflectivity for a given number of coating layers, but in general it will not yield the lowest thermal noise for a prescribed reflectivity. Coatings with the layer thicknesses optimized to minimize thermal noise could be useful in future generation interferometric gravitational wave detectors where coating thermal noise is expected to limit the sensitivity of the instrument. We present the results of direct measurements of the thermal noise of a standard quarter-wavelength coating and a low noise optimized coating. The measurements indicate a reduction in thermal noise in line with modeling predictions.

  12. MODELING AND THE SPUTTER DEPOSITION OF COATINGS ONTO SPHERICAL CAPSULES

    SciTech Connect

    Jankowski, A F; Hayes, J P

    2006-09-19

    The sputter deposition of coatings onto capsules of polymer and oxide shells as well as solid metal spheres is accomplished using a chambered substrate platform. Oxides and metal coatings are sputter deposited through a screen-aperture array onto a 0.3-1.2 mm diameter, solid spheres and hollow shells. Each shell is contained within its own individual chamber within a larger array. Ultrasonic vibration is the method used to produce a random bounce of each capsule within each chamber, in order to produce a coating with uniform thickness. Characterization of thin aluminum-oxide coated, platinum solid spheres and thicker copper-gold layer coated, hollow capsules (of both glass and polymer) show that uniform coatings can be produced using a screen-aperture chambered, substrate platform. Potential advantages of this approach compared to open-bounce pans include improved sample yield and reduced surface roughness from debris minimization. A process model for the coating growth on the capsules is developed to assess selection of the screen aperture based on the effects of sputter deposition parameters and the coating materials.

  13. Hermetically coated specialty optical fibers

    NASA Astrophysics Data System (ADS)

    Semjonov, Sergey L.; Bogatyrev, Vladimir A.; Malinin, Alexei A.

    2010-10-01

    Manufacturing processes for different types of hermetically coated fibers are described. Optical and mechanical properties of metal and carbon coated fibers are compared. Prospects of application of both types of hermetically coated fibers in special applications are discussed.

  14. Internal oxidation of laminated ternary Ru-Ta-Zr coatings

    NASA Astrophysics Data System (ADS)

    Chen, Yung-I.; Lu, Tso-Shen

    2015-10-01

    Researchers have observed the internal oxidation phenomenon in binary alloy coatings when developing refractory alloy coatings for protective purposes by conducting annealing at high temperatures and in oxygen-containing atmospheres. The coatings were assembled using cyclical gradient concentration deposition during cosputtering by employing a substrate holder rotating at a slow speed. The internally oxidized zone demonstrated a laminated structure, comprising alternating oxygen-rich and oxygen-deficient layers stacked in a general orientation. In the current study, Ru-Ta-Zr coatings were prepared with various stacking sequences during cosputtering. The Ru-Ta-Zr coatings were annealed at 600 °C in an atmosphere continuously purged with 1% O2-99% Ar mixed gas for 30 min. A transmission electron microscope was used to examine the periods of the laminated layers and crystallinity of the annealed coatings. Depth profiles produced using an Auger electron spectroscope and X-ray photoelectron spectroscope were used to certify the periodic variation of the related constituents and chemical states of the elements, respectively. The results indicate that the internally oxidized ternary coatings are stacked of Ru-, Ta2O5-, and ZrO2-dominant sublayers and that the stacking sequences of the sublayers affect the crystalline structure of the coatings. Zr is oxidized preferentially in the Ru-Ta-Zr coatings, increasing the surface hardness of the oxidized coatings.

  15. Durability of Hydrophobic Coatings for Superhydrophobic Aluminum Oxide

    SciTech Connect

    Jenner, Elliot; Barbier, Charlotte N; D'Urso, Brian R

    2013-01-01

    Robust and easily produced Superhydrophobic surfaces are of great interest for mechanical applications, including drag reduction and MEMS. We produce novel superhydrophobic surfaces with several different coatings and tested the durability of each of these coatings with respect to long term immersion in water in order to determine the most long-lasting surface preparation. A pair of combinations of spin on polymers, surface features, and adhesion promoters was found that provide long term durability.

  16. Fast-drying coating

    NASA Technical Reports Server (NTRS)

    Bartoszek, E. J.

    1978-01-01

    Nontoxic coating has excellent optical properties and can be pigmented in many different colors. It bonds well, can be applied by conventional methods, weathers well, and is self-extinguishing. Coating composition comprises latex blends of fluorocarbons, acrylic resins, stabilizers, modifiers, variety of inorganic pigments, and other additives. Suitable latex primers have also been developed from acrylic latex base.

  17. RADIATION-CURABLE COATINGS

    EPA Science Inventory

    The report gives results of an evaluation of radiation-curable coatings as a technology for reducing volatile organic compound (VOC) emissions from surface coating operations. urvey of the literature was conducted to assess the state of the technology and emissions from radiation...

  18. Molecular Adsorber Coating

    NASA Technical Reports Server (NTRS)

    Straka, Sharon; Peters, Wanda; Hasegawa, Mark; Hedgeland, Randy; Petro, John; Novo-Gradac, Kevin; Wong, Alfred; Triolo, Jack; Miller, Cory

    2011-01-01

    A document discusses a zeolite-based sprayable molecular adsorber coating that has been developed to alleviate the size and weight issues of current ceramic puck-based technology, while providing a configuration that more projects can use to protect against degradation from outgassed materials within a spacecraft, particularly contamination-sensitive instruments. This coating system demonstrates five times the adsorption capacity of previously developed adsorber coating slurries. The molecular adsorber formulation was developed and refined, and a procedure for spray application was developed. Samples were spray-coated and tested for capacity, thermal optical/radiative properties, coating adhesion, and thermal cycling. Work performed during this study indicates that the molecular adsorber formulation can be applied to aluminum, stainless steel, or other metal substrates that can accept silicate-based coatings. The coating can also function as a thermal- control coating. This adsorber will dramatically reduce the mass and volume restrictions, and is less expensive than the currently used molecular adsorber puck design.

  19. Coated ceramic breeder materials

    DOEpatents

    Tam, Shiu-Wing; Johnson, Carl E.

    1987-04-07

    A breeder material for use in a breeder blanket of a nuclear reactor is disclosed. The breeder material comprises a core material of lithium containing ceramic particles which has been coated with a neutron multiplier such as Be or BeO, which coating has a higher thermal conductivity than the core material.

  20. Thermal barrier coating

    DOEpatents

    Bowker, Jeffrey Charles; Sabol, Stephen M.; Goedjen, John G.

    2001-01-01

    A thermal barrier coating for hot gas path components of a combustion turbine based on a zirconia-scandia system. A layer of zirconium scandate having the hexagonal Zr.sub.3 Sc.sub.4 O.sub.12 structure is formed directly on a superalloy substrate or on a bond coat formed on the substrate.

  1. Duplex aluminized coatings

    NASA Technical Reports Server (NTRS)

    Gedwill, M. A.; Grisaffe, S. J. (Inventor)

    1975-01-01

    The surface of a metallic base system is initially coated with a metallic alloy layer that is ductile and oxidation resistant. An aluminide coating is then applied to the metallic alloy layer. The chemistry of the metallic alloy layer is such that the oxidation resistance of the subsequently aluminized outermost layer is not seriously degraded.

  2. Anti-Corrosion Coating

    NASA Technical Reports Server (NTRS)

    1977-01-01

    NASA-Goddard developed a zinc-rich coating with a special binder that exhibits longer life and booths with the air purifiers. superior adhesion characteristics-so that only a single coat is required. Unlike conventional coatings, . the NASA compound is easy to mix and it requires no straining before application; its materials also cost less. Thus the new coating offers cost advantages in materials, labor hours per application, and fewer applications over a given time span. The NASA coating is now undergoing test on a number of coastal area structures. In a cooperative effort with the Philadelphia Mayor's Science and Technology Council, the coating has been applied to sample sections of the Frankford Elevated System's steel support structure. On the West Coast, it is being tested on facilities of the Pillar Point Satellite Tracking Station, Pillar Point, Cat. and on segments of the Golden Gate Bridge. It is also undergoing evaluation as an undercoating to protect road equipment against de-icing salts; the coating was applied to the underside of a truck and its performance is being recorded periodically by the Vermont Department of Highways. NASA has issued patent licenses to two paint companies and the coating is expected to be commercially available this year.

  3. Cyclic oxidation of aluminide coatings on Ti3Al+Nb

    NASA Technical Reports Server (NTRS)

    Smialek, James L.; Gedwill, Michael A.; Brindley, Pamela K.

    1990-01-01

    A number of pack aluminide coatings were produced on fiber-reinforced Ti3Al+Nb composites and were compared for their protection effect in cyclic oxidation at 982 C. It was found that pack aluminizing of Ti3Al+Nb can successfully produce an oxidation resistant TiAl3 coating which forms alpha-Al2O3 scales. These coatings offer a substantial improvement over the uncoated matrix material in 982 C cyclic oxidation. Coating cracks were found to contribute to degradation of thick coatings.

  4. A novel amylose corn-starch dispersion as an aqueous film coating for tablets.

    PubMed

    Krogars, Karin; Heinämäki, Jyrki; Antikainen, Osmo; Karjalainen, Milja; Yliruusi, Jouko

    2003-08-01

    A novel aqueous coating dispersion of amylose-rich corn starch (Hylon VII) was evaluated in an aqueous film-coating process of tablets using an instrumented laboratory-scale pan-coating apparatus. The influence of two independent process variables, the coating temperature and the atomizing air pressure, on the properties of the coated tablets were investigated. The preuse stability of aqueous coating dispersion (i.e., amylose corn-starch precipitate) was studied using a powder X-ray diffraction (XRD) technique. The crystallinity of amylose starch in the coating dispersion was found to increase slightly during 9 months of storage (in a refrigerator 6 +/- 2 degrees C). The film coatings of an aqueous amylose-rich starch dispersion were successfully applied onto tablets without any significant drawbacks, such as nozzle blockage or related problems. It was found that the temperature in the coating pan had a significant influence on the film surface roughness, mechanical strength, and drug release in vitro. When the lowest coating temperature (30 degrees C) was used, rougher film coatings were obtained due to overwetting. At higher temperatures (up to 50-60 degrees C), lower surface roughness and higher mechanical strength values for the coated tablets were obtained. With the present amylose starch dispersion, the atomizing air pressure had a minor influence on the quality of the coating. Under appropriate coating conditions, a smooth tablet film coating was produced with this new, natural, and inexpensive amylose starch dispersion. PMID:12901687

  5. Anti-friction Coating for Drilling of Green Austempered Ductile Iron (ADI) grade

    NASA Astrophysics Data System (ADS)

    Meena, A.; El Mansori, M.; Ghidossi, P.; Mkaddem, A.

    2011-05-01

    In this paper the anti-friction performance of two types of coating, post-coated coating and PVD-TiAlN coating were investigated when drilling green austempered ductile iron (ADI) grade. The green ADI grade is produced by a new processing technology known as continuous casting-heat treatment process. The effect of coatings on tool wear and surface finish of the holes when drilling using coolant were reported. Results showed that the tool with post-coated coating has higher anti-friction properties as compared to PVD-TiAlN coating in terms of tool wear and surface roughness. Results also showed that there is a formation of preventive aluminum oxide layer during machining for both types of coating.

  6. Fabrication and electrical properties of metal-coated acrylate rubber microspheres by electroless plating

    NASA Astrophysics Data System (ADS)

    Gao, D. L.; Zhan, M. S.

    2009-01-01

    Electroless copper plating on micron-scale acrylate rubber (ACM) microspheres was studied. The core-shell structured Cu-coated ACM microspheres with high conductivity and low density were fabricated by introducing a reaction control method. Via multi-times activating treatment, the acrylate rubber (ACM) microspheres were implanted with more Ag catalytic active centers on the surfaces to promote the formation of coatings. The surface-coating structures and the electrical properties of Cu-coated ACM microspheres were investigated. It was found that the Cu-coated ACM microspheres were a kind of elastic particles. The different coating structures could be produced by controlling the extent of plating reaction. The coated microspheres with different coating structures were conductive, and their volume resistivities decreased remarkably with the increasing of applied pressure and varied with the temperature according to their surface coating structures.

  7. Silicon oxynitride: A field emission suppression coating

    NASA Astrophysics Data System (ADS)

    Theodore, Nimel D.

    We have studied coatings deposited using our inductively-coupled RF plasma ion implantation and desposition system to suppress field emission from large, 3-D electrode structures used in high voltage applications, like those used by Thomas Jefferson National Accelerator Facility in their DC-field photoelectron gun. Currently time and labor-intensive hand-polishing procedures are used to minimize field emission from these structures. Previous work had shown that the field emission from polished stainless steel (27 muA of field-emitted current at 15 MV/m) could be drastically reduced with simultaneous deposition of sputtered silicon dioxide during nitrogen implantation (167 pA of field-emitted current at 30 MV/m). We have determined that this unique implantation and deposition procedure produces high-purity silicon oxynitride films that can suppress field emission from stainless steel regardless of their initial surface polish. However, when this implantation procedure was applied to large, 3-D substrates, arcs occurred, damaging the coating and causing unreliable and unrepeatable field emission suppression. We have developed a novel reactive sputtering procedure to deposit high-purity silicon oxynitride coatings without nitrogen ion implantation. We can control the stoichometry and deposition rate of these coatings by adjusting the nitrogen pressure and incident RF-power. Using profilometry, Auger electron spectroscopy, X-ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, Rutherford backscattering spectrometry, elastic recoil detection analysis, and current-voltage measurements, we have determined that the elemental composition, chemical bonding, density, and electrical properties of the reactively-sputtered silicon oxynitride coatings are similar to those produced by nitrogen implantation during silicon dioxide deposition. Furthermore, high voltage tests determined that both coatings similarly suppress field emission from 6" diameter, polished

  8. LEVELING METAL COATINGS

    DOEpatents

    Gage, H.A.

    1959-02-10

    A method is described for applying metallic coatings to a cylinder of uranium. An aluminum-silicon coat is applied by a process consisting of first cleaning the article by immersion for 5 minutes in 50% nitric acid at 65 C. The article then is dipped through a flux, prepared by adding 10% sodium fluoride to 90% of a flux comprising 53% potassium chloride, 42% lithium chloride, and 5% sodium chloride at 560 for 2 minutes and then directly into a molten metal bath comprising 99% aluminun and 12% silicon at 620 C for 3 minutes. While the coating is yet molten the article is transferred to a pair of steel rollers and rolled until the coating solidifies. By varying the composition of the flux other metals such as zinc, lead or the like may be coated on uranium in a similar manner.

  9. Catalytic thermal barrier coatings

    DOEpatents

    Kulkarni, Anand A.; Campbell, Christian X.; Subramanian, Ramesh

    2009-06-02

    A catalyst element (30) for high temperature applications such as a gas turbine engine. The catalyst element includes a metal substrate such as a tube (32) having a layer of ceramic thermal barrier coating material (34) disposed on the substrate for thermally insulating the metal substrate from a high temperature fuel/air mixture. The ceramic thermal barrier coating material is formed of a crystal structure populated with base elements but with selected sites of the crystal structure being populated by substitute ions selected to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a higher rate than would the base compound without the ionic substitutions. Precious metal crystallites may be disposed within the crystal structure to allow the ceramic thermal barrier coating material to catalytically react the fuel-air mixture at a lower light-off temperature than would the ceramic thermal barrier coating material without the precious metal crystallites.

  10. Thermal barrier coatings

    DOEpatents

    Alvin, Mary Anne

    2010-06-22

    This disclosure addresses the issue of providing a metallic-ceramic overlay coating that potentially serves as an interface or bond coat layer to provide enhanced oxidation resistance to the underlying superalloy substrate via the formation of a diffusion barrier regime within the supporting base material. Furthermore, the metallic-ceramic coating is expected to limit the growth of a continuous thermally grown oxide (TGO) layer that has been primarily considered to be the principal cause for failure of existing TBC systems. Compositional compatibility of the metallic-ceramic with traditional yttria-stabilized zirconia (YSZ) top coats is provided to further limit debond or spallation of the coating during operational use. A metallic-ceramic architecture is disclosed wherein enhanced oxidation resistance is imparted to the surface of nickel-based superalloy or single crystal metal substrate, with simultaneous integration of the yttria stabilized zirconia (YSZ) within the metallic-ceramic overlayer.

  11. Parametric Appraisal of Slurry-Sprayed Mullite Coatings for Coating Thickness

    NASA Astrophysics Data System (ADS)

    Verma, R.; Suri, N. M.; Kant, S.

    2016-07-01

    The slurry spray technique (SST) has been employed to deposit mullite-based coatings on ASTM 1018 low-carbon steel substrate for environmental barrier coating applications. A Taguchi L18 orthogonal array is adopted for optimization of the identified process variables and material parameters, namely stamping pressure, fly-ash content, and sintering additive, time, and temperature. The measured thickness of the produced coatings was chosen as the response characteristic for the present study. The optimum values of the process variables were predicted by employing analysis of variance based on raw data and the signal-to-noise (S/N) ratio. Based on analysis of the experimental results, the effect of each parameter level on the coating thickness is discussed. It is observed that the sintering temperature had a strong influence on the maximum coating thickness of the slurry-sprayed coating. The as-sprayed coatings fabricated using SST demonstrated splat morphology with continuous interface, suggesting good adherence to the substrate.

  12. Method of protecting a surface with a silicon-slurry/aluminide coating. [coatings for gas turbine engine blades and vanes

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Young, S. G. (Inventor)

    1982-01-01

    A low cost coating for protecting metallic base system substrates from high temperatures, high gas velocity oxidation, thermal fatigue and hot corrosion is described. The coating is particularly useful for protecting vanes and blades in aircraft and land based gas turbine engines. A lacquer slurry comprising cellulose nitrate containing high purity silicon powder is sprayed onto the superalloy substrates. The silicon layer is then aluminized to complete the coating. The Si-Al coating is less costly to produce than advanced aluminides and protects the substrate from oxidation and thermal fatigue for a much longer period of time than the conventional aluminide coatings. While more expensive Pt-Al coatings and physical vapor deposited MCrAlY coatings may last longer or provide equal protection on certain substrates, the Si-Al coating exceeded the performance of both types of coatings on certain superalloys in high gas velocity oxidation and thermal fatigue. Also, the Si-Al coating increased the resistance of certain superalloys to hot corrosion.

  13. Stable low-fouling plasma polymer coatings on polydimethylsiloxane

    PubMed Central

    Forster, S.; McArthur, S. L.

    2012-01-01

    Polydimethylsiloxane (DMS) is a popular material for microfluidics, but it is hydrophobic and is prone to non-specific protein adsorption. In this study, we explore methods for producing stable, protein resistant, tetraglyme plasma polymer coatings on PDMS by combining extended baking processes with multiple plasma polymer coating steps. We demonstrate that by using this approach, it is possible to produce a plasma polymer coatings that resist protein adsorption (<10 ng/cm2) and are stable to storage over at least 100 days. This methodology can translate to any plasma polymer system, enabling the introduction of a wide range of surface functionalities on PDMS surfaces. PMID:24062864

  14. Plastic Deformation in Profile-Coated Elliptical KB Mirrors

    DOE PAGESBeta

    Liu, Chian; Conley, R.; Qian, J.; Kewish, C. M.; Liu, W.; Assoufid, L.; Macrander, A. T.; Ice, G. E.; Tischler, J. Z.

    2012-01-01

    Profile coating has been successfully applied to produce elliptical Kirkpatrick-Baez (KB) mirrors using both cylindrical and flat Si substrates. Previously, focusing widths of 70 nm with 15-keV monochromatic and 80 nm with white beam were achieved using a flat Si substrate. Now, precision elliptical KB mirrors with sub-nm figure errors are produced with both Au and Pt coatings on flat substrates. Recent studies of bare Si-, Au-, and Pt-coated KB mirrors under prolonged synchrotron X-ray radiation and low-temperature vacuum annealing will be discussed in terms of film stress relaxation and Si plastic deformation.

  15. Plastic deformation in profile-coated elliptical KB mirrors

    SciTech Connect

    Liu, Chian; Conley, R.; Qian, J; Kewish, C. M.; Liu, Wenjun; Assoufid, Lahsen; Macrander, Albert T.; Ice, Gene E; Tischler, Jonathan

    2012-01-01

    Profile coating has been successfully applied to produce elliptical Kirkpatrick-Baez (KB) mirrors using both cylindrical and flat Si substrates. Previously, focusing widths of 70 nm with 15-keV monochromatic and 80 nm with white beam were achieved using a flat Si substrate. Now precision elliptical KB mirrors with sub-nm figure errors are produced with both Au and Pt coatings on flat substrates. Recent studies of bare Si, Au-, and Pt-coated KB mirrors under prolonged synchrotron x-ray radiation and low-temperature vacuum annealing will be discussed in terms of film-stress relaxation and Si plastic deformation.

  16. Deposition and characterization of alumina-titania coating by multi-chamber gas-dynamic sprayer

    NASA Astrophysics Data System (ADS)

    Kovaleva, M.; Prozorova, M.; Arseenko, M.; Tyurin, Yu.; Kolisnichenko, O.; Vasilik, N.; Sirota, V.; Pavlenko, I.

    In this paper, alumina-titania coatings have been formed on aluminium substrate by multi-chamber detonation sprayer. The coatings were investigated using SEM, EDS, XRD and Vickers microhardness tester. The results show that the alumina-titania coatings consist of both fully melted regions and partially melted regions, and the fully melted region has a lamellar-like structure. The multi-chamber detonation sprayer produced the dense layers of coating with a high hardness.

  17. ASSESSMENT OF STRIPPABLE COATINGS FOR DEACTIVATION AND DECOMMISSIONING

    SciTech Connect

    M.A. Ebadian, Ph.D.

    1999-01-01

    Strippable coatings are polymer mixtures, such as water-based organic polymers, that are applied to a surface by paintbrush, roller, or spray applicator. As the polymer reacts, it attracts, absorbs, and chemically binds the contaminants; then, during the curing process, it mechanically locks the contaminants into the polymer matrix. Incorporating fiber reinforcement (such as a cotton scrim) into the coating may enhance the strength of these coatings. Once the coating dries, it can be stripped manually from the surface, In the case of auto-release coatings, the mixture cracks, flakes, and is collected by vacuuming. The surface properties of these coatings may be modified by applying a thin top coat (e.g., polyvinyl alcohol), which may provide a smoother, less permeable surface that would become less severely contaminated. In such a duplex, the thicker basis layer provides the required mechanical properties (e.g., strength and abrasion resistance), while the top layer provides protection from contamination. Once the strippable coating is removed, the loose surface contamination is removed with the coating, producing a dry, hard, non-airborne waste product. The use of strippable coatings during D&D operations has proved a viable option. These coatings can be used in the following three functions: As a protective coating, when applied to an uncontaminated surface in an area where contamination is present, so that on its removal the surface remains uncontaminated; As a decontamination agent, when applied to a contaminated surface, so that on its removal a significant decontamination of loose particulate activity is achieved; and As a fixative or tie-down coating, when applied to a contaminated surface, so that any loose contamination is tied down, thus preventing the spread of contamination during subsequent handling.

  18. Postharvest treatments of fresh produce.

    PubMed

    Mahajan, P V; Caleb, O J; Singh, Z; Watkins, C B; Geyer, M

    2014-06-13

    Postharvest technologies have allowed horticultural industries to meet the global demands of local and large-scale production and intercontinental distribution of fresh produce that have high nutritional and sensory quality. Harvested products are metabolically active, undergoing ripening and senescence processes that must be controlled to prolong postharvest quality. Inadequate management of these processes can result in major losses in nutritional and quality attributes, outbreaks of foodborne pathogens and financial loss for all players along the supply chain, from growers to consumers. Optimal postharvest treatments for fresh produce seek to slow down physiological processes of senescence and maturation, reduce/inhibit development of physiological disorders and minimize the risk of microbial growth and contamination. In addition to basic postharvest technologies of temperature management, an array of others have been developed including various physical (heat, irradiation and edible coatings), chemical (antimicrobials, antioxidants and anti-browning) and gaseous treatments. This article examines the current status on postharvest treatments of fresh produce and emerging technologies, such as plasma and ozone, that can be used to maintain quality, reduce losses and waste of fresh produce. It also highlights further research needed to increase our understanding of the dynamic response of fresh produce to various postharvest treatments. PMID:24797137

  19. Postharvest treatments of fresh produce

    PubMed Central

    Mahajan, P. V.; Caleb, O. J.; Singh, Z.; Watkins, C. B.; Geyer, M.

    2014-01-01

    Postharvest technologies have allowed horticultural industries to meet the global demands of local and large-scale production and intercontinental distribution of fresh produce that have high nutritional and sensory quality. Harvested products are metabolically active, undergoing ripening and senescence processes that must be controlled to prolong postharvest quality. Inadequate management of these processes can result in major losses in nutritional and quality attributes, outbreaks of foodborne pathogens and financial loss for all players along the supply chain, from growers to consumers. Optimal postharvest treatments for fresh produce seek to slow down physiological processes of senescence and maturation, reduce/inhibit development of physiological disorders and minimize the risk of microbial growth and contamination. In addition to basic postharvest technologies of temperature management, an array of others have been developed including various physical (heat, irradiation and edible coatings), chemical (antimicrobials, antioxidants and anti-browning) and gaseous treatments. This article examines the current status on postharvest treatments of fresh produce and emerging technologies, such as plasma and ozone, that can be used to maintain quality, reduce losses and waste of fresh produce. It also highlights further research needed to increase our understanding of the dynamic response of fresh produce to various postharvest treatments. PMID:24797137

  20. Flexible fluoropolymer filled protective coatings

    NASA Technical Reports Server (NTRS)

    Banks, Bruce A.; Mirtich, Michael J.; Sovey, James S.; Nahra, Henry; Rutledge, Sharon K.

    1991-01-01

    Metal oxide films such as SiO2 are known to provide an effective barrier to the transport of moisture as well as gaseous species through polymeric films. Such thin film coatings have a tendency to crack upon flexure of the polymeric substrate. Sputter co-deposition of SiO2 with 4 to 15 percent fluoropolymers was demonstrated to produce thin films with glass-like barrier properties that have significant increases in strain to failure over pure glass films which improves their tolerance to flexure on polymeric substrates. Deposition techniques capable of producing these films on polymeric substrates are suitable for durable food packaging and oxidation/corrosion protection applications.

  1. Ceramic Coatings for Corrosion Resistant Nuclear Waste Container Evaluated in Simulated Ground Water at 90?C

    SciTech Connect

    Haslam, J J; Farmer, J C

    2004-03-31

    Ceramic materials have been considered as corrosion resistant coatings for nuclear waste containers. Their suitability can be derived from the fully oxidized state for selected metal oxides. Several types of ceramic coatings applied to plain carbon steel substrates by thermal spray techniques have been exposed to 90 C simulated ground water for nearly 6 years. In some cases no apparent macroscopic damage such as coating spallation was observed in coatings. Thermal spray processes examined in this work included plasma spray, High Velocity Oxy Fuel (HVOF), and Detonation Gun. Some thermal spray coatings have demonstrated superior corrosion protection for the plain carbon steel substrate. In particular the HVOF and Detonation Gun thermal spray processes produced coatings with low connected porosity, which limited the growth rate of corrosion products. It was also demonstrated that these coatings resisted spallation of the coating even when an intentional flaw (which allowed for corrosion of the carbon steel substrate underneath the ceramic coating) was placed in the coating. A model for prediction of the corrosion protection provided by ceramic coatings is presented. The model includes the effect of the morphology and amount of the porosity within the thermal spray coating and provides a prediction of the exposure time needed to produce a crack in the ceramic coating.

  2. Isomolybdate conversion coatings

    NASA Technical Reports Server (NTRS)

    Minevski, Zoran (Inventor); Maxey, Jason (Inventor); Nelson, Carl (Inventor); Eylem, Cahit (Inventor)

    2002-01-01

    A conversion coating solution and process forms a stable and corrosion-resistant layer on metal substrates or layers or, more preferably, on a boehmite layer or other base conversion coating. The conversion coating process involves contacting the substrate, layer or coating with an aqueous alkali metal isomolybdate solution in order to convert the surface of the substrate, layer or coating to a stable conversion coating. The aqueous alkali metal molybdates are selected from sodium molybdate (Na.sub.2 MoO.sub.4), lithium molybdate (Li.sub.2 MoO.sub.4), potassium molybdate (K.sub.2 MoO.sub.4), or combinations thereof, with the most preferred alkali metal molybdate being sodium molybdate. The concentration of alkali metal molybdates in the solution is preferably less than 5% by weight. In addition to the alkali metal molybdates, the conversion coating solution may include alkaline metal passivators selected from lithium nitrate (LiNO.sub.3), sodium nitrate (NaNO.sub.3), ammonia nitrate (NH.sub.4 NO.sub.3), and combinations thereof; lithium chloride, potassium hexafluorozirconate (K.sub.2 ZrF.sub.6) or potassium hexafluorotitanate (K.sub.2 TiF.sub.6).

  3. Titanium Cold Spray Coatings

    NASA Astrophysics Data System (ADS)

    Ajaja, Jihane; Goldbaum, Dina; Chromik, Richard; Yue, Stephen; Rezaeian, Ahmad; Wong, Wilson; Irissou, Eric; Legoux, Jean-Gabriel

    Titanium Cold Spray Coatings Cold Spray is an emerging technology used for the deposition of coatings for many industries including aerospace. This technique allows the deposition of metallic materials at low temper-atures below their melting point. The aim of this research was to develop a test technique that can measure the degree to which a cold spray coating achieves mechanical properties similar to a traditional bulk material. Vickers hardness testing and nanoindentation were used as micro-and nano-scale measurement techniques to characterize the mechanical properties of titanium coatings, deposited at different deposition conditions, and bulk Ti. The mechanical properties of bulk titanium and titanium coatings were measured over a range of length scales, with the indentation size effect examined with Meyer's law. Hardness measurements are shown to be affected by material porosity, microstructure and coating particle bonding mechanism. Hard-ness measurements showed that Ti coatings deposited at higher gas pressures and temperatures demonstrate an indentation load response similar to bulk Ti. Key words: titanium, cold spray, Vickers hardness, nanoindentation, indentation size effect, microstructure, mechanical properties

  4. Phenol-formaldehyde intumescent coating composition and coating prepared therefrom

    NASA Technical Reports Server (NTRS)

    Salyer, Ival O. (Inventor); Fox, Bernard L. (Inventor)

    1986-01-01

    Intumescent coatings which form a thick, uniform, fine celled, low density foam upon exposure to a high intensity heat flux or flame are disclosed, the invention coatings comprise phenolic resin prepolymer containing a blowing agent and a nucleating agent; in the preferred embodiments the coatings also contains a silicone surfactant, the coatings are useful in thermal and fire protection systems.

  5. COATING URANIUM FROM CARBONYLS

    DOEpatents

    Gurinsky, D.H.; Storrs, S.S.

    1959-07-14

    Methods are described for making adherent corrosion resistant coatings on uranium metal. According to the invention, the uranium metal is heated in the presence of an organometallic compound such as the carbonyls of nickel, molybdenum, chromium, niobium, and tungsten at a temperature sufficient to decompose the metal carbonyl and dry plate the resultant free metal on the surface of the uranium metal body. The metal coated body is then further heated at a higher temperature to thermally diffuse the coating metal within the uranium bcdy.

  6. Determination of parameters for successful spray coating of silicon microneedle arrays.

    PubMed

    McGrath, Marie G; Vrdoljak, Anto; O'Mahony, Conor; Oliveira, Jorge C; Moore, Anne C; Crean, Abina M

    2011-08-30

    Coated microneedle patches have demonstrated potential for effective, minimally invasive, drug and vaccine delivery. To facilitate cost-effective, industrial-scale production of coated microneedle patches, a continuous coating method which utilises conventional pharmaceutical processes is an attractive prospect. Here, the potential of spray-coating silicon microneedle patches using a conventional film-coating process was evaluated and the key process parameters which impact on coating coalescence and weight were identified by employing a fractional factorial design to coat flat silicon patches. Processing parameters analysed included concentration of coating material, liquid input rate, duration of spraying, atomisation air pressure, gun-to-surface distance and air cap setting. Two film-coating materials were investigated; hydroxypropylmethylcellulose (HPMC) and carboxymethylcellulose (CMC). HPMC readily formed a film-coat on silicon when suitable spray coating parameter settings were determined. CMC films required the inclusion of a surfactant (1%, w/w Tween 80) to facilitate coalescence of the sprayed droplets on the silicon surface. Spray coating parameters identified by experimental design, successfully coated 280μm silicon microneedle arrays, producing an intact film-coat, which follows the contours of the microneedle array without occlusion of the microneedle shape. This study demonstrates a novel method of coating microneedle arrays with biocompatible polymers using a conventional film-coating process. It is the first study to indicate the thickness and roughness of coatings applied to microneedle arrays. The study also highlights the importance of identifying suitable processing parameters when film coating substrates of micron dimensions. The ability of a fractional factorial design to identify these critical parameters is also demonstrated. The polymer coatings applied in this study can potentially be drug loaded for intradermal drug and vaccine delivery

  7. Polymer coatings as separator layers for microbial fuel cell cathodes

    NASA Astrophysics Data System (ADS)

    Watson, Valerie J.; Saito, Tomonori; Hickner, Michael A.; Logan, Bruce E.

    2011-03-01

    Membrane separators reduce oxygen flux from the cathode into the anolyte in microbial fuel cells (MFCs), but water accumulation and pH gradients between the separator and cathode reduces performance. Air cathodes were spray-coated (water-facing side) with anion exchange, cation exchange, and neutral polymer coatings of different thicknesses to incorporate the separator into the cathode. The anion exchange polymer coating resulted in greater power density (1167 ± 135 mW m-2) than a cation exchange coating (439 ± 2 mW m-2). This power output was similar to that produced by a Nafion-coated cathode (1114 ± 174 mW m-2), and slightly lower than the uncoated cathode (1384 ± 82 mW m-2). Thicker coatings reduced oxygen diffusion into the electrolyte and increased coulombic efficiency (CE = 56-64%) relative to an uncoated cathode (29 ± 8%), but decreased power production (255-574 mW m-2). Electrochemical characterization of the cathodes ex situ to the MFC showed that the cathodes with the lowest charge transfer resistance and the highest oxygen reduction activity produced the most power in MFC tests. The results on hydrophilic cathode separator layers revealed a trade off between power and CE. Cathodes coated with a thin coating of anion exchange polymer show promise for controlling oxygen transfer while minimally affecting power production.

  8. Making silica rock coatings in the lab: synthetic desert varnish

    NASA Astrophysics Data System (ADS)

    Perry, Randall S.; Kolb, Vera M.; Philip, Ajish I.; Lynne, Bridget Y.; McLoughlin, Nicola; Sephton, Mark; Wacey, David; Green, Owen R.

    2005-09-01

    Desert varnish and silica rock coatings have perplexed investigators since Humboldt and Darwin. They are found in arid regions and deserts on Earth but the mechanism of their formation remains challenging (see Perry et al. this volume). One method of researching this is to investigate natural coatings, but another way is to attempt to produce coatings in vitro. Sugars, amino acids, and silicic acid, as well as other organic and (bio)organic compounds add to the complexity of naturally forming rock coatings. In the lab we reduced the complexity of the natural components and produced hard, silica coatings on basaltic chips obtained from the Mojave Desert. Sodium silicate solution was poured over the rocks and continuously exposed to heat and/or UV light. Upon evaporation the solutions were replenished. Experiments were performed at various pH's. The micro-deposits formed were analyzed using optical, SEM-EDAX, and electron microprobe. The coatings formed are similar in hardness and composition to silica glazes found on basalts in Hawaii as well as natural desert varnish found in US southwest deserts. Thermodynamic mechanisms are presented showing the theoretical mechanisms for overcoming energy barriers that allow amorphous silica to condense into hard coatings. This is the first time synthetic silica glazes that resemble natural coatings in hardness and chemical composition have been successfully reproduced in the laboratory, and helps to support an inorganic mechanism of formation of desert varnish as well as manganese-deficient silica glazes.

  9. Thermal Imaging Processes of Polymer Nanocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Meth, Jeffrey

    2015-03-01

    Laser induced thermal imaging (LITI) is a process whereby infrared radiation impinging on a coating on a donor film transfers that coating to a receiving film to produce a pattern. This talk describes how LITI patterning can print color filters for liquid crystal displays, and details the physical processes that are responsible for transferring the nanocomposite coating in a coherent manner that does not degrade its optical properties. Unique features of this process involve heating rates of 107 K/s, and cooling rates of 104 K/s, which implies that not all of the relaxation modes of the polymer are accessed during the imaging process. On the microsecond time scale, the polymer flow is forced by devolatilization of solvents, followed by deformation akin to the constrained blister test, and then fracture caused by differential thermal expansion. The unique combination of disparate physical processes demonstrates the gamut of physics that contribute to advanced material processing in an industrial setting.

  10. Figure correction of multilayer coated optics

    DOEpatents

    Chapman; Henry N. , Taylor; John S.

    2010-02-16

    A process is provided for producing near-perfect optical surfaces, for EUV and soft-x-ray optics. The method involves polishing or otherwise figuring the multilayer coating that has been deposited on an optical substrate, in order to correct for errors in the figure of the substrate and coating. A method such as ion-beam milling is used to remove material from the multilayer coating by an amount that varies in a specified way across the substrate. The phase of the EUV light that is reflected from the multilayer will be affected by the amount of multilayer material removed, but this effect will be reduced by a factor of 1-n as compared with height variations of the substrate, where n is the average refractive index of the multilayer.

  11. High-Temperature Solid Lubricant Coating

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher; Edmonds, Brian J.

    2010-01-01

    NASA PS400 is a solid lubricant coating invented for high-temperature tribological applications. This plasma-sprayed coating is a variant of the previously patented PS304 coating, and has been formulated to provide higher density, smoother surface finish, and better dimensional stability. This innovation is a new composite material that provides a means to reduce friction and wear in mechanical components. PS400 is a blend of a nickel-molybdenum binder, chrome oxide hardener, silver lubricant, and barium fluoride/calcium fluoride eutectic lubricant that can either be sprayed or deposited by other means, such as powder metallurgy. The resulting composite material is then finished by grinding and polishing to produce a smooth, self-lubricating surface.

  12. Thermal barrier coating life prediction model development

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Neumann, J. F.; Liu, A.

    1986-01-01

    Thermal barrier coatings (TBCs) for turbine airfoils in high-performance engines represent an advanced materials technology with both performance and durability benefits. The foremost TBC benefit is the reduction of heat transferred into air-cooled components, which yields performance and durability benefits. This program focuses on predicting the lives of two types of strain-tolerant and oxidation-resistant TBC systems that are produced by commercial coating suppliers to the gas turbine industry. The plasma-sprayed TBC system, composed of a low-pressure plasma-spray (LPPS) or an argon shrouded plasma-spray (ASPS) applied oxidation resistant NiCrAlY (or CoNiCrAlY) bond coating and an air-plasma-sprayed yttria (8 percent) partially stabilized zirconia insulative layer, is applied by Chromalloy, Klock, and Union Carbide. The second type of TBC is applied by the electron beam-physical vapor deposition (EB-PVD) process by Temescal.

  13. Condensing Heat Exchanger with Hydrophilic Antimicrobial Coating

    NASA Technical Reports Server (NTRS)

    Thomas, Christopher M. (Inventor); Ma, Yonghui (Inventor)

    2014-01-01

    A multi-layer antimicrobial hydrophilic coating is applied to a substrate of anodized aluminum, although other materials may form the substrate. A silver layer is sputtered onto a thoroughly clean anodized surface of the aluminum to about 400 nm thickness. A layer of crosslinked, silicon-based macromolecular structure about 10 nm thickness overlies the silver layer, and the outermost surface of the layer of crosslinked, silicon-based macromolecular structure is hydroxide terminated to produce a hydrophilic surface with a water drop contact angle of less than 10.degree.. The coated substrate may be one of multiple fins in a condensing heat exchanger for use in the microgravity of space, which has narrow channels defined between angled fins such that the surface tension of condensed water moves water by capillary flow to a central location where it is pumped to storage. The antimicrobial coating prevents obstruction of the capillary passages.

  14. Another Viewpoint On Antireflection Coating Design

    NASA Astrophysics Data System (ADS)

    Willey, Ronald R.

    1990-04-01

    Most antireflection coatings in use today are derived from concepts based on the use of quarter-wave (Q) and half-wave (H) optical thickness layers. We show an alternative and more general way of viewing the concepts and how special cases reduce to the commonly used forms. The monotonically graded inhomogeneous index layer from the substrate to the medium has been extensively reported by Jacobsson and Martensson(1), Dobrowolski and Ho(2), and others. Various oscillating index profiles between the substrate and the medium show promise in producing superior broadband AR coatings. These concepts have evolved from observation of broadband designs using multiple homogeneous quarter- and half-wave optical thickness layers as described by DeBell(3). The viewpoint leads to some further understanding of the possibilities and limitations of AR coatings in general.

  15. Method of fabricating boron containing coatings

    DOEpatents

    Makowiecki, Daniel M.; Jankowski, Alan F.

    1999-01-01

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition.

  16. Method of fabricating boron containing coatings

    DOEpatents

    Makowiecki, D.M.; Jankowski, A.F.

    1999-04-27

    Hard coatings are fabricated from boron nitride, cubic boron nitride, and multilayer boron/cubic boron nitride, and the fabrication thereof involves magnetron sputtering in a selected atmosphere. These hard coatings may be applied to tools and engine and other parts, as well to reduce wear on tribological surfaces and electronic devices. These boron coatings contain no morphological growth features. For example, the boron is formed in an inert (e.g. argon) atmosphere, while the cubic boron nitride is formed in a reactive (e.g. nitrogen) atmosphere. The multilayer boron/cubic boron nitride, is produced by depositing alternate layers of boron and cubic boron nitride, with the alternate layers having a thickness of 1 nanometer to 1 micrometer, and at least the interfaces of the layers may be discrete or of a blended or graded composition. 3 figs.

  17. METHOD FOR COATING GRAPHITE WITH METALLIC CARBIDES

    DOEpatents

    Steinberg, M.A.

    1960-03-22

    A method for producing refractory coatings of metallic carbides on graphite was developed. In particular, the graphite piece to be coated is immersed in a molten solution of 4 to 5% by weight of zirconium, titanium, or niobium dissolved in tin. The solution is heated in an argon atmosphere to above 1400 deg C, whereby the refractory metal reacts with the surface of the graphite to form a layer of metalic carbide. The molten solution is cooled to 300 to 400 deg C, and the graphite piece is removed. Excess tin is wiped from the graphite, which is then heated in vacuum to above 2300 deg C. The tin vaporizes from the graphite surface, leaving the surface coated with a tenacious layer of refractory metallic carbide.

  18. Removing of Mixed Coatings by Plasma Discharges

    NASA Astrophysics Data System (ADS)

    Vassallo, E.; Caniello, R.; Deambrosis, S.; Dellasega, D.; Ghezzi, F.; Laguardia, L.; Miorin, E.; Passoni, M.

    2013-08-01

    Next generation tokamaks offer the possibility of highly efficient energy generation from the fusion reaction of hydrogen isotopes. In tokamak operation, the core plasma interaction with the wall materials could produce tiles erosion. Redeposition of the eroded materials (C-W-Be) leads to an increase in the allowable tritium load if the coatings are not periodically removed. Amongst removal methods, plasma based techniques employing Ar, H2 gas have been investigated. Plasma cleaning has been carried out on hydrogenated carbon and carbon-tungsten coatings. It has been shown that at a RF power density of 1.3 W/cm2 (pressure of 1 Pa), the plasma cleaning was effective in removing the coatings. Details of further work in this research activity will be presented.

  19. Hybrid calcium phosphate coatings for implants

    NASA Astrophysics Data System (ADS)

    Malchikhina, Alena I.; Shesterikov, Evgeny V.; Bolbasov, Evgeny N.; Ignatov, Viktor P.; Tverdokhlebov, Sergei I.

    2016-08-01

    Monophasic biomaterials cannot provide all the necessary functions of bones or other calcined tissues. It is necessary to create for cancer patients the multiphase materials with the structure and composition simulating the natural bone. Such materials are classified as hybrid, obtained by a combination of chemically different components. The paper presents the physical, chemical and biological studies of coatings produced by hybrid technologies (HT), which combine primer layer and calcium phosphate (CaP) coating. The first HT type combines the method of vacuum arc titanium primer layer deposition on a stainless steel substrate with the following micro-arc oxidation (MAO) in phosphoric acid solution with addition of calcium compounds to achieve high supersaturated state. MAO CaP coatings feature high porosity (2-8%, pore size 5-7 µm) and surface morphology with the thickness greater than 5 µm. The thickness of Ti primer layer is 5-40 µm. Amorphous MAO CaP coating micro-hardness was measured at maximum normal load Fmax = 300 mN. It was 3.1 ± 0.8 GPa, surface layer elasticity modulus E = 110 ± 20 GPa, roughness Ra = 0.9 ± 0.1 µm, Rz = 7.5 ± 0.2 µm, which is less than the titanium primer layer roughness. Hybrid MAO CaP coating is biocompatible, able to form calcium phosphates from supersaturated body fluid (SBF) solution and also stimulates osteoinduction processes. The second HT type includes the oxide layer formation by thermal oxidation and then CaP target radio frequency magnetron sputtering (RFMS). Oxide-RFMS CaP coating is a thin dense coating with good adhesion to the substrate material, which can be used for metal implants. The RFMS CaP coating has thickness 1.6 ± 0.1 µm and consists of main target elements calcium and phosphorus and Ca/P ratio 2.4. The second HT type can form calcium phosphates from SBF solution. In vivo study shows that hybrid RFMS CaP coating is biocompatible and produces fibrointegration processes.

  20. Corrosion protection of SiC-based ceramics with CVD mullite coatings

    SciTech Connect

    Auger, M.L.; Sarin, V.K.

    1997-12-01

    For the first time, crystalline mullite coatings have been chemically vapor deposited on SiC substrates to enhance its corrosion and oxidation resistance. Thermodynamic and kinetic considerations have been utilized to produce mullite coatings with a variety of growth rates, compositions, and morphologies. The flexibility of processing can be exploited to produce coated ceramics with properties tailored to specific applications and varied corrosive environments.

  1. Aluminum phosphate coatings

    DOEpatents

    Sambasivan, Sankar; Steiner, Kimberly A.; Rangan, Krishnaswamy K.

    2007-12-25

    Aluminophosphate compounds and compositions as can be used for substrate or composite films and coating to provide or enhance, without limitation, planarization, anti-biofouling and/or anti-microbial properties.

  2. Super Thin Ceramic Coatings

    NASA Video Gallery

    New technology being developed at NASA's Glenn Research Center creates super thin ceramic coatings on engine components. The Plasma Spray – Physical Vapor Deposition (PS-PVD) rig uses a powerful ...

  3. 'Mazatzal's' Many Coats

    NASA Technical Reports Server (NTRS)

    2004-01-01

    This close-up image taken by the Mars Exploration Rover Spirit's microscopic imager shows a section of the hole drilled into the rock dubbed 'Mazatzal' after the hole was ground for a second time. The first drilling by the rover's rock abrasion tool left an incomplete hole, so a second one was performed. The blue arrow points to leftover portions of the dark rind that coats Mazatzal and the scrape marks left by the rock abrasion tool. The yellow arrow highlights the bright edges surrounding the leftover rind. The crack in the rock may have once contained fluids out of which minerals precipitated along its walls (red arrows). Mazatzal is a highly coated rock, containing at least four 'cake layers': a top coat of dust, a pinking coating, a dark rind and its true interior. The observed area is 3 centimeters (1.2 inches) across. This image was taken on sol 85.

  4. POWDER COAT APPLICATIONS

    EPA Science Inventory

    The report discusses an investigation of critical factors that affect the use of powder coatings on the environment, cost, quality, and production. The investigation involved a small business representative working with the National Defense Center for Environmental Excellence (ND...

  5. Multilayer optical dielectric coating

    DOEpatents

    Emmett, John L.

    1990-01-01

    A highly damage resistant, multilayer, optical reflective coating includes alternating layers of doped and undoped dielectric material. The doping levels are low enough that there are no distinct interfaces between the doped and undoped layers so that the coating has properties nearly identical to the undoped material. The coating is fabricated at high temperature with plasma-assisted chemical vapor deposition techniques to eliminate defects, reduce energy-absorption sites, and maintain proper chemical stoichiometry. A number of differently-doped layer pairs, each layer having a thickness equal to one-quarter of a predetermined wavelength in the material are combined to form a narrowband reflective coating for a predetermined wavelength. Broadband reflectors are made by using a number of narrowband reflectors, each covering a portion of the broadband.

  6. Preventing Cracking of Anodized Coatings

    NASA Technical Reports Server (NTRS)

    He, Charles C.; Heslin, Thomas M.

    1995-01-01

    Anodized coatings have been used as optical and thermal surfaces in spacecraft. Particulate contamination from cracked coatings is a concern for many applications. The major cause for the cracking is the difference in the coefficient of thermal expansion between the oxide coatings and the aluminum substrate. The loss of water when the coating is exposed to a vacuum also could induce cracking of the coating. Hot-water sealing was identified as the major cause for the cracking of the coatings because of the large temperature change when the parts were immersed in boiling water and the water was absorbed in the coating. when the hot-water sealing process was eliminated, the cracking resistance of the anodized coatings was greatly improved. Also, it was found that dyed black coatings were more susceptible than clear coatings to cracking during thermo-vacuum cyclings.

  7. Friction surfaced Stellite6 coatings

    SciTech Connect

    Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

    2012-08-15

    Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: Black-Right-Pointing-Pointer Stellite6 used as coating material for friction surfacing. Black-Right-Pointing-Pointer Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. Black-Right-Pointing-Pointer Finer and uniformly distributed carbides in friction surfaced coatings. Black-Right-Pointing-Pointer Absence of melting results compositional homogeneity in FS Stellite6 coatings.

  8. Surface characteristics of a novel hydroxyapatite-coated dental implant

    PubMed Central

    Jung, Ui-Won; Hwang, Ji-Wan; Choi, Da-Yae; Hu, Kyung-Seok; Kwon, Mi-Kyung; Choi, Seong-Ho

    2012-01-01

    Purpose This study evaluated the surface characteristics and bond strength produced using a novel technique for coating hydroxyapatite (HA) onto titanium implants. Methods HA was coated on the titanium implant surface using a super-high-speed (SHS) blasting method with highly purified HA. The coating was performed at a low temperature, unlike conventional HA coating methods. Coating thickness was measured. The novel HA-coated disc was fabricated. X-ray diffraction analysis was performed directly on the disc to evaluate crystallinity. Four novel HA-coated discs and four resorbable blast medium (RBM) discs were prepared. Their surface roughnesses and areas were measured. Five puretitanium, RBM-treated, and novel HA-coated discs were prepared. Contact angle was measured. Two-way analysis of variance and the post-hoc Scheffe's test were used to analyze differences between the groups, with those with a probability of P<0.05 considered to be statistically significant. To evaluate exfoliation of the coating layer, 7 sites on the mandibles from 7 mongrel dogs were used. Other sites were used for another research project. In total, seven novel HA-coated implants were placed 2 months after extraction of premolars according to the manufacturer's instructions. The dogs were sacrificed 8 weeks after implant surgery. Implants were removed using a ratchet driver. The surface of the retrieved implants was evaluated microscopically. Results A uniform HA coating layer was formed on the titanium implants with no deformation of the RBM titanium surface microtexture when an SHS blasting method was used. Conclusions These HA-coated implants exhibited increased roughness, crystallinity, and wettability when compared with RBM implants. PMID:22586524

  9. Intumescent coating development

    NASA Technical Reports Server (NTRS)

    Sayler, I. O.; Griffen, C. W.

    1983-01-01

    A program was completed at the University of Dayton Research Institute in which polyimide and phenolic intumescent coatings were evaluated as supplemental thermal insulation for the sprayed-on foam insulation on the aft bulkhead of the space shuttle external tank. The purpose of the intumescent coating was to provide additional thermal protection during lift-off in order to replace the ablative heat resistant layer with a lighter weight material for increased payload in the shuttle.

  10. Nanostructured Superhydrophobic Coatings

    SciTech Connect

    2009-03-01

    This factsheet describes a research project that deals with the nanostructured superhydrophobic (SH) powders developed at ORNL. This project seeks to (1) improve powder quality; (2) identify binders for plastics, fiberglass, metal (steel being the first priority), wood, and other products such as rubber and shingles; (3) test the coated product for coating quality and durability under operating conditions; and (4) application testing and production of powders in quantity.

  11. Ceramic electrolyte coating methods

    DOEpatents

    Seabaugh, Matthew M.; Swartz, Scott L.; Dawson, William J.; McCormick, Buddy E.

    2004-10-12

    Processes for preparing aqueous suspensions of a nanoscale ceramic electrolyte material such as yttrium-stabilized zirconia. The invention also includes a process for preparing an aqueous coating slurry of a nanoscale ceramic electrolyte material. The invention further includes a process for depositing an aqueous spray coating slurry including a ceramic electrolyte material on pre-sintered, partially sintered, and unsintered ceramic substrates and products made by this process.

  12. METAL COATING BATHS

    DOEpatents

    Robinson, J.W.

    1958-08-26

    A method is presented for restoring the effectiveness of bronze coating baths used for hot dip coating of uranium. Such baths, containing a high proportion of copper, lose their ability to wet uranium surfaces after a period of use. The ability of such a bath to wet uranium can be restored by adding a small amount of metallic aluminum to the bath, and skimming the resultant hard alloy from the surface.

  13. Spin coating apparatus

    DOEpatents

    Torczynski, John R.

    2000-01-01

    A spin coating apparatus requires less cleanroom air flow than prior spin coating apparatus to minimize cleanroom contamination. A shaped exhaust duct from the spin coater maintains process quality while requiring reduced cleanroom air flow. The exhaust duct can decrease in cross section as it extends from the wafer, minimizing eddy formation. The exhaust duct can conform to entrainment streamlines to minimize eddy formation and reduce interprocess contamination at minimal cleanroom air flow rates.

  14. Multilayer thermal barrier coating systems

    DOEpatents

    Vance, Steven J.; Goedjen, John G.; Sabol, Stephen M.; Sloan, Kelly M.

    2000-01-01

    The present invention generally describes multilayer thermal barrier coating systems and methods of making the multilayer thermal barrier coating systems. The thermal barrier coating systems comprise a first ceramic layer, a second ceramic layer, a thermally grown oxide layer, a metallic bond coating layer and a substrate. The thermal barrier coating systems have improved high temperature thermal and chemical stability for use in gas turbine applications.

  15. Influence of Nickel-Coated Nanostructured WC-Co Powders on Microstructural and Tribological Properties of HVOF Coatings

    NASA Astrophysics Data System (ADS)

    Jafari, M.; Enayati, M. H.; Salehi, M.; Nahvi, S. M.; Hosseini, S. N.; Park, C. G.

    2014-12-01

    In this research, a novel nickel-coated nanostructured WC-12Co powder (Ni/nc-WC) was developed and used as feedstock material for high velocity oxygen fuel process. The Ni/nc-WC powders with average WC grain size of ~15 nm were produced by mechanical milling and electroless plating processes. The microstructural and tribological characteristics of Ni/nc-WC coating were investigated and compared with those of microcrystalline WC-12Co (mc-WC) and nanostructured WC-12Co (nc-WC) coatings. X-ray diffractometry, high-resolution field emission scanning electron microscopy, and transmission electron microscopy were used to evaluate the microstructure of the powders and coatings. A ball-on-disk technique was used to probe the wear behavior of the coatings. The Ni/nc-WC coating showed negligible decarburization of ~5.4%, while mc-WC and nc-WC coatings suffered from higher decarburization levels of 16.3 and 36.8%. The wear rate of Ni/nc-WC coating was 2.5 × 10-4 mg/m indicating ~ 75 and 82% increase in wear resistance compared with mc-WC and nc-WC coatings. The wear track analysis of mc-WC and nc-WC coatings showed evidences of delamination mechanism. Besides, a severe carbide pullout mechanism was operative in wear of nc-WC coating. As for Ni/nc-WC coating, individual carbide pullout following the elimination of Ni(Co) matrix was the predominant wear mechanism.

  16. Coated particle waste form development

    SciTech Connect

    Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

    1981-12-01

    Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes.

  17. Processing and properties of chromate-free conversion coatings on aluminum

    SciTech Connect

    Buchheit, R.G.; Drewien, C.A.; Martinez, M.A.; Stoner, G.E.

    1994-12-31

    A conversion coating method has been developed based on precipitation of Li{sub 2}[Al{sub 2}(OH){sub 6}]{sub 2}{center_dot}CO{sub 3}{center_dot}3H{sub 2}O from alkaline lithium salt solutions. The process is procedurally similar to chromate conversion coating but does not use or produce hazardous chemicals. The coating that forms is polycrystalline, continuous and conformal. The coating meets the MIL-C-5541E corrosion resistance, electrical contact resistance and paint adhesion requirements for certain aluminum alloys, but does not match the levels of performance exhibited by chromate conversion coatings. In this paper, methods for producing the coating are described. Corrosion resistance has been characterized using electrochemical impedance spectroscopy and salt spray exposure. The structural, compositional and property changes attending post-coating thermal exposure are discussed. Performance in standardized corrosion, electrical and paint adhesion tests is also presented.

  18. Silicon-slurry/aluminide coating. [protecting gas turbine engine vanes and blades

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Young, S. G. (Inventor)

    1983-01-01

    A low cost coating protects metallic base system substrates from high temperatures, high gas velocity ovidation, thermal fatigue and hot corrosion and is particularly useful fo protecting vanes and blades in aircraft and land based gas turbine engines. A lacquer slurry comprising cellulose nitrate containing high purity silicon powder is sprayed onto the superalloy substrates. The silicon layer is then aluminized to complete the coating. The Si-Al coating is less costly to produce than advanced aluminides and protects the substrates from oxidation and thermal fatigue for a much longer period of time than the conventional aluminide coatings. While more expensive Pt-Al coatings and physical vapor deposited MCrAlY coatings may last longer or provide equal protection on certain substrates, the Si-Al coating exceeded the performance of both types of coatings on certain superalloys in high gas velocity oxidation and thermal fatigue and increased the resistance of certain superalloys to hot corrosion.

  19. Effects of Laser Re-melting on the Corrosion Properties of HVOF Coatings

    NASA Astrophysics Data System (ADS)

    Yilbas, B. S.; Toor, I. H.; Patel, F.; Baig, M. A.

    2013-05-01

    HVOF coating of Inconel 625 powder on carbon steel is carried out. Laser melting of the resulting coating is realized to improve coating structural integrity. Morphological and microstructural changes are examined in the coating prior and after laser treatment process using scanning electron microscopy, energy dispersive spectroscopy, and x-ray diffraction (XRD). The residual stress developed is measured on the surface vicinity of the laser-treated coating using the XRD technique. The corrosion resistance of the laser-treated and untreated coating surfaces is measured, incorporating the potentiodynamic tests in 0.5 M NaCl aqueous solution. It is found that laser treatment reduces the pores and produces cellular structures with different sizes and orientations in the coating. Laser-controlled melting improves the corrosion resistance of the coating surface.

  20. Investigating the feasibility of using a grit blasting process to coat nitinol stents with hydroxyapatite.

    PubMed

    Keady, F; Murphy, B P

    2013-01-01

    This study investigates the feasibility of utilising a grit blasting process to coat three nitinol substrates (a planer 2D surface, a circular wire and a cardiovascular stent geometry) with a hydroxyapatite coating. Surface characteristics of the coating on the three substrates were determined and additionally the durability of the coating post fatigue testing was analysed. The coating process resulted in a consistent covering of the substrate that resulted in an extremely hydrophilic stent surface. The surface roughness was dependant on grit blasting particle size. A general trend of smaller particle size resulted in a lower surface roughness, while particle size did not have an effect on the hydroxyapatite coating thickness. Fatigue integrity tests that simulated 16 months implantation demonstrated minimal damage to the coating. In conclusion we demonstrated the initial feasibility of using a grit blasting method to produce a consistent, hydrophilic, and durable HAp stent coating that has the capability of incorporating a drug eluting function. PMID:23053804

  1. The effects of ultrasonic cleaning on the microstructural characteristics of thermally sprayed coatings

    SciTech Connect

    Blann, G.A.

    1995-12-31

    Accurate microstructural analysis of thermally sprayed coatings is possible only if each step of the preparation process is performed in a careful manner. Various methods are used to evaluate the characteristics of thermally sprayed coatings, but metallographic examination provides the most information about the many different coating characteristics. Any one step that is improperly performed during the metallographic preparation process can potentially produce incorrect coating characterization information. Ultrasonic cleaning of coated samples between preparation steps and after the completion of the entire process is not an accepted practice. The possibility of enlarging existing porosity is a concern due to the ultrasonic action. A study was conducted on five different coating types specifically evaluating the effects of ultrasonic cleaning on each coating. Variations in the coating porosity were quantified using image analysis and photomicrography.

  2. Corrosion behavior of rare earth modified WC-12Co coating

    NASA Astrophysics Data System (ADS)

    Liu, Yan; Chen, Hui; Ceng, Shengbo; Gou, Guoqing; Tu, Mingjing

    2015-03-01

    Rare earth has been widely used in materials manufacturing to improve hardness and toughness. In this paper, conventional, nano-modified and CeO2 modified WC-12Co coatings are produced by using high speed oxygen flaming (HVOF) spraying technology. Long-term immersion and electrochemical tests of these coatings in 3.5 wt.% NaCl solution are conducted. The surface morphologies were observed to investigate the corrosion mechanisms. The results show CeO2 modified WC-12Co coatings to possess the best corrosion resistance but the nano-modified WC-12Co coating has the worst performance. Results suggest that the improvement of corrosion resistance for CeO2 modified WC-12Co coating can be attributed to the enhancement of interfacial strength between Co binder phase and WC particles.

  3. Pulmonary response to cadmium and nickel coated fly ash

    SciTech Connect

    Bajpai, R.; Waseem, M.; Kaw, J.L.

    1994-12-31

    Pulmonary reaction to fly ash coated with cadmium (Cd) or nickel (Ni) and to native fly ash was studied in rats after intratracheal inoculation of dust suspensions. The histopathological alterations and changes in biochemical and cellular constituents of the bronchoalveolar lavage were correlated with the metal content in lungs and kidneys. More Ni was adsorbed than Cd on fly ash particulates. Metal-coated fly ash was more toxic than uncoated fly ash. Cd-coated fly ash produced significantly more histopathological and biochemical changes than Ni-coated fly ash. A high concentration of Cd was detected in the kidneys of rats exposed to Cd-coated fly ash. 32 refs., 7 figs., 2 tabs.

  4. Deposition Technique For Chemical Free Black Coatings On Metals

    NASA Astrophysics Data System (ADS)

    Carton, J. G.; Cobbe, N.; O'Donoghue, J.; Pambaguian, L.; Norman, A.; Liedtke, V.; McCaul, T.

    2012-07-01

    Coatings having specific thermo-optical properties are necessary to manage the temperature equilibrium in space hardware. Incumbent black body coatings have a need to extend their operating temperature as well as increase the range of substrate materials that can be coated; in addition, issues relating to outgassing can limit the application of black body coatings. In this paper a relatively new coating technology, CoBlast, is used to deposit material on to titanium substrates, to produce a black body surface; SolarBlack. CoBlast, replaces the oxide layer of reactive metals with a fused thin surface. The process is uniquely non-complex, requiring no thermal input, no wet chemistry and is performed in an ambient temperature and pressure environment. Thermo optical and micro-structure analysis of SolarBlack was completed and the characterisation results including thermo cycling, up to 700°C, are discussed.

  5. Bioceramic Coatings for Orthopaedic Implants

    SciTech Connect

    Campbell, Allison A.

    2003-11-02

    During the past century, man-made materials and devices have been developed to the point at which they have been used successfully to replace and/or restore function to diseased or damaged tissues. In the field of orthopaedics, the use of metal implants has significantly improved the quality of life for countless individuals. Critical factors for implant success include proper design, material selection, and biocompatibility. While early research focused on the understanding biomechanical properties of the metal device, recent work has turned toward improving the biological properties of these devices. This has lead to the introduction of calcium phosphate (CaP) bioceramics as a bioactive interface between the bulk metal impart and the surrounding tissue. The first calcium phosphate coatings where produced via vapor phase routes but more recently, there has been the emergence of solution based and biomimetic methods. While each approach has its own intrinsic materials and biological properties, in general CaP coatings have the promise to improve implant biocompatibility and ultimately implant longevity.

  6. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    NASA Technical Reports Server (NTRS)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  7. Improvement of Ni-Cr-Mo coating performance by laser cladding combined re-melting

    NASA Astrophysics Data System (ADS)

    Wang, Qin-Ying; Bai, Shu-Lin; Zhang, Yang-Fei; Liu, Zong-De

    2014-07-01

    Although being an efficient technique to produce metallic alloy coating, laser cladding may leave original unmelted particles in the coating. Further treatment is thus necessary to improve the coating quality, and laser re-melting therefore becomes a potential method. In this study, Ni-Cr-Mo alloy coatings were prepared on Q235 steel substrate by laser cladding (coating N1) and then re-melted by laser (coating N2) with the same technic parameters. The initial defect evolution and its effect on hardness and corrosion resistance of coatings were studied. The results show that there are fewer and smaller defects in coating N2 than in coating N1, which is ascribbed to the disappearance and partial melting of Cr/Cr2O3 particles. The nearly unchanged hardness of coatings N1 and N2 is justified by both Vickers tests and nanoindentation combined theoretical calculation. Coating N2 with higher positive corrosion potential and lower corrosion current density exhibits better corrosion resistance than coating N1. Above results prove that laser re-melting can refine the microstructure and improve corrosion resistance of coatings to some degree.

  8. The hardness, adhesion, and wear resistance of coatings developed for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.; Wilson, W.L.

    2000-05-01

    One potential approach for reducing the level of nuclear plant radiation exposure that results from activated cobalt wear debris is the use of a wear resistant coating. However, large differences in stiffness between a coating/substrate can result in high interfacial stresses that produce coating de-adhesion when a coated substrate is subjected to high stress wear contact. Scratch adhesion and indentation tests have been used to identify four promising coating processes [1,2]: (1) the use of a thin Cr-nitride coating with a hard and less-stiff interlayer, (2) the use of a thick, multilayered Cr-nitride coating with graded layers, (3) use of the duplex approach, or nitriding to harden the material subsurface followed by application of a multilayered Cr-nitride coating, and (4) application of nitriding alone. The processing, characterization, and adhesion of these coating systems are discussed. The wear resistance and performance has been evaluated using laboratory pin-on-disc, 4-ball, and high stress rolling contact tests. Based on the results of these tests, the best coating candidate from the high-stress rolling contact wear test was the thin duplex coating, which consists of ion nitriding followed deposition of a thin Cr-nitride coating, while the thin Cr-nitride coating exhibited the best results in the 4-ball wear test.

  9. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Ganvir, Ashish; Curry, Nicholas; Markocsan, Nicolaie; Nylén, Per; Joshi, Shrikant; Vilemova, Monika; Pala, Zdenek

    2016-01-01

    Suspension plasma spraying is a relatively new thermal spaying technique to produce advanced thermal barrier coatings (TBCs) and enables production of coatings with a variety of structures—highly dense, highly porous, segmented, or columnar. This work investigates suspension plasma-sprayed TBCs produced using axial injection with different process parameters. The influence of coating microstructure on thermal properties was of specific interest. Tests carried out included microstructural analysis, phase analysis, determination of porosity, and pore size distribution, as well as thermal diffusivity/conductivity measurements. Results showed that axial suspension plasma spraying process makes it possible to produce various columnar-type coatings under different processing conditions. Significant influence of microstructural features on thermal properties of the coatings was noted. In particular, the process parameter-dependent microstructural attributes, such as porosity, column density, and crystallite size, were shown to govern the thermal diffusivity and thermal conductivity of the coating.

  10. Thermal barrier coatings via directed vapor deposition

    NASA Astrophysics Data System (ADS)

    Hass, Derek Duane

    A thermal barrier coating (TBC) "system" is used to thermally protect turbine engine blades and vanes from the hot gases in gas turbine engines. TBC systems are multilayer coatings composed of a porous, insulating yttria stabilized zirconia (YSZ) top layer which provides thermal protection, a thermally grown alumina oxide (TGO) layer which provides oxidation and hot corrosion protection and an underlying aluminide (nickel or platinum) bond layer which is used to form the TGO layer. Here, an electron beam-directed vapor deposition (DVD) approach is explored as a method for producing the YSZ top layer of TBC systems. Using this approach, an experimental investigation of the effect of process conditions on the coating morphology was undertaken. The coating morphology was effected by the substrate temperature, the evaporation/deposition rate, the chamber pressure and the carrier gas jet speed and density. In order to link the process parameters to more fundamental growth parameters vapor transport in the DVD process chamber was modeled using a Direct Simulation Monte Carlo (DSMC) approach and the coating assembly was simulated using Kinetic Monte Carlo (KMC). The result of this experimental and simulation based study was the determination that three requirements had to be met to form porous, columnar coatings using DVD: the presence of pore nucleation sites in the form of asperities on the substrate surface, a significant amount of oblique vapor species arrivals onto the substrate resulting in flux shadowing at the asperities and a vapor species surface mobility which is low enough to limit surface diffusion on the substrate during growth. By controlling the angle of incidence distribution and the vapor species surface mobility using changes in the carrier gas properties and the chamber pressure, the nucleation characteristics of the intercolumnar pores could be altered. Using such approaches, along with substrate manipulation, an effort was made to tailor the

  11. Anti-reflection coatings applied by acid leaching process

    NASA Technical Reports Server (NTRS)

    Pastirik, E.

    1980-01-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  12. Carbide coated fibers in graphite-aluminum composites

    NASA Technical Reports Server (NTRS)

    Imprescia, R. J.; Levinson, L. S.; Reiswig, R. D.; Wallace, T. C.; Williams, J. M.

    1975-01-01

    Thin, uniform coats of titanium carbide, deposited on graphite fibers by chemical vapor deposition with thicknesses up to approximately 0.1 microns were shown to improve fiber strength significantly. For greater thicknesses, strength was degraded. The coats promote wetting of the fibers and infiltration of the fiber yarns with aluminum alloys, and act as protective barriers to inhibit reaction between the fibers and the alloys. Chemical vapor deposition was used to produce silicon carbide coats on graphite fibers. In general, the coats were nonuniform and were characterized by numerous surface irregularities. Despite these irregularities, infiltration of these fibers with aluminum alloys was good. Small graphite-aluminum composite samples were produced by vacuum hot-pressing of aluminum-infiltrated graphite yarn at temperatures above the metal liquidus.

  13. Laser fabrication nanocrystalline coatings using simultaneous powders/wire feed

    NASA Astrophysics Data System (ADS)

    Li, Jianing; Zhai, Tongguang; Zhang, Yuanbin; Shan, Feihu; Liu, Peng; Ren, Guocheng

    2016-07-01

    Laser melting deposition (LMD) fabrication is used to investigate feasibilty of simultaneously feeding TC17 wire and the Stellite 20-Si3N4-TiC-Sb mixed powders in order to increase the utilization ratio of materials and also quality of LMD composite coatings on the TA1 substrate. SEM images indicated that such LMD coating with metallurgical joint to substrate was formed free of the obvious defects. Lots of the ultrafine nanocrystals (UNs) were produced, which distributed uniformly in some coating matrix location, retarding growth of the ceramics in a certain extent; UNs were intertwined with amorphous, leading the yarn-shape materials to be produced. Compared with substrate, an improvement of wear resistance was achieved for such LMD coating.

  14. Anti-reflection coatings applied by acid leaching process

    NASA Astrophysics Data System (ADS)

    Pastirik, E.

    1980-09-01

    The Magicote C process developed by S.M. Thompsen was evaluated for use in applying an antireflective coating to the cover plates of solar panels. The process uses a fluosilicic acid solution supersaturated with silica at elevated temperature to selectively attack the surface of soda-lime glass cover plates and alter the physical and chemical composition of a thin layer of glass. The altered glass layer constitutes an antireflective coating. The process produces coatings of excellent optical quality which possess outstanding resistance to soiling and staining. The coatings produced are not resistant to mechanical abrasion and are attacked to some extent by glass cleansers. Control of the filming process was found to be difficult.

  15. Oxidation resistant coatings for ceramic matrix composite components

    SciTech Connect

    Vaubert, V.M.; Stinton, D.P.; Hirschfeld, D.A.

    1998-11-01

    Corrosion resistant Ca{sub 0.6}Mg{sub 0.4}Zr{sub 4}(PO{sub 4}){sub 6} (CMZP) and Ca{sub 0.5}Sr{sub 0.5}Zr{sub 4}(PO{sub 4}){sub 6} (CS-50) coatings for fiber-reinforced SiC-matrix composite heat exchanger tubes have been developed. Aqueous slurries of both oxides were prepared with high solids loading. One coating process consisted of dipping the samples in a slip. A tape casting process has also been created that produced relatively thin and dense coatings covering a large area. A processing technique was developed, utilizing a pre-sintering step, which produced coatings with minimal cracking.

  16. Preceramic Polymers for Use as Fiber Coatings

    NASA Technical Reports Server (NTRS)

    Heimann, P. J.; Hurwitz, F. I.; Wheeler, D.; Eldridge, J.; Baranwal, R.; Dickerson, R.

    1996-01-01

    Polymeric precursors to Si-C-O, SI-B-N and Si-C were evaluated for use as ceramic interfaces in ceramic matrix composites. Use of the preceramic polymers allows for easy dip coating of fibers from dilute solutions of a polymer, which are then pyrolyzed to obtain the ceramic. SCS-0 fibers (Textron Specialty Materials, Lowell, MA) were coated with polymers from three systems: polysilsesquioxanes, polyborosilazanes and polycarbosilanes. The polysilsesquioxane systems were shown to produce either silicon oxycarbide or silicon oxynitride, depending on the pyrolysis conditions, and demonstrated some promise in an RBSN (reaction-bonded silicon nitride) matrix model system. Polyborosilazanes were shown, in studies of bulk polymers, to give rise to oxidation resistant Si-B-N ceramics which remain amorphous to temperatures of 1600 C, and should therefore provide a low modulus interface. Polycarbosilanes produce amorphous carbon-rich Si-C materials which have demonstrated oxidation resistance.

  17. Improved carbides and new borides for HVOF and their coating properties

    SciTech Connect

    Froning, M.J.; Keller, H.

    1995-12-31

    In the presented paper, investigations on HVOF coatings produced from a new family of powders will be discussed. The influence of microstructure, composition and production methods will be discussed in view of powder properties and resulting coating properties. New boride powders and coatings will be compared with regard to their properties deposition, efficiency, hardness, surface roughness, bond strength, and wear against commercial WC-Co and cr3C2-NiCr coatings. Additionally, improved WC- and CrC-based powders and coatings will be compared with regard to oxidation and erosion resistance.

  18. Effect of Sputtering Parameters on Ta Coatings for Gun Bore Applications

    SciTech Connect

    Matson, Dean W.; McClanahan, Edwin D.; Rice, Joseph P.; Lee, Sabrina L.; Windover, Donald

    2000-11-30

    Tantalum offers a number of attractive properties for gun bore coating applications, including a high melting temperature, high ductility, and an environmentally friendly deposition method. However, vapor-deposited tantalum can appear in both the characteristic bcc phase found in the bulk material, and in a very brittle and less desirable 'beta' phase. Presence of the beta phase in bore coatings is considered undesirable because of its brittleness and resulting failure as the coating is stressed. A high-rate triode sputtering system with a cylindrical coating geometry was used to produce thick tantalum coatings on 4340 steel smooth bore cylindrical substrates.

  19. Method of depositing a coating on Si-based ceramic composites

    NASA Technical Reports Server (NTRS)

    Wang, Hongyu (Inventor); Lau, Yuk-Chiu (Inventor); Spitsberg, Irene (Inventor); Henry, Arnold T. (Inventor)

    2004-01-01

    A process of depositing a coating system suitable for use as an environmental barrier coating on various substrate materials, particularly those containing silicon and intended for high temperature applications such as the hostile thermal environment of a gas turbine engine. The process comprises depositing a first coating layer containing mullite, and preferably a second coating layer of an alkaline earth aluminosilicate, such as barium-strontium-aluminosilicate (BSAS), by thermal spraying while maintaining the substrate at a temperature of 800.degree. C. or less, preferably 500.degree. C. or less, by which a substantially crack-free coating system is produced with desirable mechanical integrity.

  20. Atmosphere corrosion behavior of plasma sprayed and laser remelted coatings on copper

    NASA Astrophysics Data System (ADS)

    Liang, Gongying; Wong, T. T.; An, Geng; MacAlpine, J. M. K.

    2006-01-01

    Nickel and chromium coatings were produced using plasma spraying and laser remelting on the copper sheet. The corrosion test was carried out in an acidic atmosphere, and the corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. Experimental results show that nickel and chromium coatings display better corrosion resistance properties relative to the original pure copper sample. The corrosion rate of chromium coating is less than that of nickel coating, and corrosion resistances of laser remelted nickel and chromium samples are better than those of plasma sprayed samples. The corrosion deposit film of copper is loose compared with nickel and chromium.