Science.gov

Sample records for nial-crmo-hf eutectic alloy

  1. Eutectic-Alloy Morphology

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.; Poit, W. J.

    1985-01-01

    Deviation in controlled-rod eutectic morphology anticipated for diffusion only crystal growth characterized at low solidification velocities. Naturally induced, gravity-related convective instabilities result in nonalined irregularly dispersed fibers or platelets. Lower solidification limit for controlled growth Bi/Mn alloys is 1 centimeter/ hour.

  2. Directionally solidified eutectic alloy gamma-beta

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1977-01-01

    A pseudobinary eutectic alloy composition was determined by a previously developed bleed-out technique. The directionally solidified eutectic alloy with a composition of Ni-37.4Fe-10.0Cr-9.6Al (in wt%) had tensile strengths decreasing from 1,090 MPa at room temperature to 54 MPa at 1,100 C. The low density, excellent microstructural stability, and oxidation resistance of the alloy during thermal cycling suggest that it might have applicability as a gas turbine vane alloy while its relatively low high temperature strength precludes its use as a blade alloy. A zirconium addition increased the 750 C strength, and a tungsten addition was ineffective. The gamma=beta eutectic alloys appeared to obey a normal freezing relation.

  3. Eutectic nucleation in hypoeutectic Al-Si alloys

    SciTech Connect

    Nafisi, S. Ghomashchi, R.; Vali, H.

    2008-10-15

    The nucleation mechanism of eutectic grains in hypoeutectic Al-Si foundry alloys has been investigated by examining deep etched specimens in high-resolution field emission gun scanning electron microscope (FEG-SEM) and by using in-situ Focused Ion Beam (FIB) milling and microscopy. Both unmodified and Sr-modified alloys were studied to characterize the nucleation mechanism of eutectic silicon flakes and fibers. It is proposed that following nucleation of eutectic Al on the primary {alpha}-Al dendrites, fine Si particles form at the solidification front upon which the eutectic Si flakes and fibers could develop. The formation of small Si particles is attributed to Si enrichment of the remaining melt due to the formation of eutectic Al (aluminum spikes) at the eutectic temperature. A hypothesis is then proposed to explain the mechanism of eutectic grains formation with main emphasis on the eutectic Si phase.

  4. Microstructure Of MnBi/Bi Eutectic Alloy

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Eisa, G. F.; Baskaran, B.; Richardson, Donald C.

    1988-01-01

    Collection of three reports describes studies of directional solidification of MnBi/Bi eutectic alloy. Two of the reports, "Influence of Convection on Lamellar Spacing of Eutectics" and "Influence of Convection on Eutectic Microstructure," establish theoretical foundation for remaining document. Reports seek to quantify effect of convection on concentration field of growing lamellar eutectic. Remaining report, "Study of Eutectic Formation," begins by continuing theoretical developments. New technique under development by one of the authors helps to reveal three-dimensional microstructures of alloys.

  5. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  6. Solidification of eutectic system alloys in space (M-19)

    NASA Technical Reports Server (NTRS)

    Ohno, Atsumi

    1993-01-01

    It is well known that in the liquid state eutectic alloys are theoretically homogeneous under 1 g conditions. However, the homogeneous solidified structure of this alloy is not obtained because thermal convection and non-equilibrium solidification occur. The present investigators have clarified the solidification mechanisms of the eutectic system alloys under 1 g conditions by using the in situ observation method; in particular, the primary crystals of the eutectic system alloys never nucleated in the liquid, but instead did so on the mold wall, and the crystals separated from the mold wall by fluid motion caused by thermal convection. They also found that the equiaxed eutectic grains (eutectic cells) are formed on the primary crystals. In this case, the leading phase of the eutectic must agree with the phase of the primary crystals. In space, no thermal convection occurs so that primary crystals should not move from the mold wall and should not appear inside the solidified structure. Therefore no equiaxed eutectic grains will be formed under microgravity conditions. Past space experiments concerning eutectic alloys were classified into two types of experiments: one with respect to the solidification mechanisms of the eutectic alloys and the other to the unidirectional solidification of this alloy. The former type of experiment has the problem that the solidified structures between microgravity and 1 g conditions show little difference. This is why the flight samples were prepared by the ordinary cast techniques on Earth. Therefore it is impossible to ascertain whether or not the nucleation and growth of primary crystals in the melt occur and if primary crystals influence the formation of the equiaxed eutectic grains. In this experiment, hypo- and hyper-eutectic aluminum copper alloys which are near eutectic point are used. The chemical compositions of the samples are Al-32.4mass%Cu (Hypo-eutectic) and Al-33.5mass%Cu (hyper-eutectic). Long rods for the samples are

  7. Macrosegregation in undercooled Pb-Sn eutectic alloys

    NASA Technical Reports Server (NTRS)

    De Groh, H. C., III; Laxmanan, V.

    1988-01-01

    A novel technique resulting in large undercoolings in bulk samples (23g) of lead-tin eutectic alloy is described. Samples of eutectic composition were processed with undercoolings ranging from 4 to 20 K and with cooling rates varying between 0.04 to 4 K/sec. The final macrostructure of undercooled samples depends on both the initial undercooling of the melt and the cooling rate. Gravity-driven segregation is found to increase with increasing undercooling. A eutectic Pb-Sn alloy undercooled at 20 K and cooled at 4 K/sec had a composition of about Pb-72 wt pct Sn at the top and 55 pct Sn at the bottom. Macrosegregation in these undercooled lead-tin eutectic alloys is shown to be primarily due to a sink/float mechanism caused by the difference in density of the solid and liquid phases and the undercooling and nucleation behavior of the alloy.

  8. Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Geng, D. L.; Xie, W. J.; Wei, B.

    2012-10-01

    Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition.

  9. An approximate formula for recalescence in binary eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.

    1993-01-01

    In alloys, solidification takes place along various paths which may be ascertained via phase diagrams; while there would be no single formula applicable to all alloys, an approximate formula for a specific solidification path would be useful in estimating the fraction of the solid formed during recalescence. A formulation is here presented of recalescence in binary eutectic alloys. This formula is applied to Ag-Cu alloys which are of interest in containerless solidification, due to their formation of supersaturated solutions.

  10. The microstructure of MnBi/Bi eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ravishankar, P. S.; Wilcox, W. R.; Larson, D. J.

    1980-01-01

    Directionally solidified eutectic alloys of the system MnBi/Bi have been investigated with reference to the dependence of the fiber spacing on the growth rate and the interfacial temperature gradient. It is found that the fiber spacing varies as the inverse square root of the growth rate and does not depend on the temperature gradient in contrast to the claims that all faceted/non-faceted eutectics should show a temperature gradient influence.

  11. New eutectic alloys and their heats of transformation

    NASA Technical Reports Server (NTRS)

    Farkas, D.; Birchenall, C. E.

    1985-01-01

    Eutectic compositions and congruently melting intermetallic compounds in binary and multicomponent systems among common elements such as Al, Ca, Cu, Mg, P, Si, and Zn may be useful for high temperature heat storage. In this work, heats of fusion of new multicomponent eutectics and intermetallic phases are reported, some of which are competitive with molten salts in heat storage density at high temperatures. The method used to determine unknown eutectic compositions combined results of differential thermal analysis, metallography, and microprobe analysis. The method allows determination of eutectic compositions in no more than three steps. The heats of fusion of the alloys were measured using commercial calorimeters, a differential thermal analyzer, and a differential scanning calorimeter.

  12. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, James A.; Hayden, H. Wayne

    1995-01-01

    An apparatus and method for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode.

  13. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  14. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  15. Supercooling effects in faceted eutectic Nb-Si alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Sarkar, G.; Abbaschian, G. J.; Haygarth, J. C.; Wojcik, C.

    1988-01-01

    The effect of melt supercooling on the microstructure of an Nb-58 at. pct Si alloy is investigated experimentally using an electromagnetic levitation apparatus. It is found that, starting with an alloy nominally of eutectic composition, nucleation of Nb5Si3 occurs in the supercooled liquid first. Upon further cooling, the remaining liquid continues to supercool until the second phase, NbSi2 is nucleated, which is commonly accompanied by rapid recalescence. The primary phase exibits a eutectoid-type decomposition. The observations are discussed with reference to the results of quantitative microstructural measurements, compositional and thermal analysis, and preliminary thermodynamic modeling of the phase diagram.

  16. Microstructure and mechanical properties of eutectic nickel alloy coatings

    NASA Astrophysics Data System (ADS)

    Bezborodov, V. P.; Saraev, Yu N.

    2016-04-01

    The paper discusses the peculiarities of a structure and a coating composition after reflow. It was established that the structure of coatings from nickel alloy is a solid solution based on nickel, the eutectic of γ-Ni+Ni3B composition and dispersed reinforcing particles. The content of alloying elements in the initial powder material determines the type of the coating structure and the formation of hypoeutectic or hypereutectic structures. The influence of formation conditions on the structure and physical-mechanical properties of the coatings is considered in this paper.

  17. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, J.A.; Hayden, H.W.

    1995-01-10

    An apparatus and method are disclosed for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode. 2 figures.

  18. Development of high temperature fasteners using directionally solidified eutectic alloys

    NASA Technical Reports Server (NTRS)

    George, F. D.

    1972-01-01

    The suitability of the eutectics for high temperature fasteners was investigated. Material properties were determined as a function of temperature, and included shear parallel and perpendicular to the growth direction and torsion parallel to it. Techniques for fabricating typical fastener shapes included grinding, creep forming, and direct casting. Both lamellar Ni3Al-Ni3Nb and fibrous (Co,Cr,Al)-(Cr,Co)7C3 alloys showed promise as candidate materials for high temperature fastener applications. A brief evaluation of the performance of the best fabricated fastener design was made.

  19. Traveling waves, two-phase fingers, and eutectic colonies in thin-sample directional solidification of a ternary eutectic alloy

    NASA Astrophysics Data System (ADS)

    Akamatsu, Silvère; Faivre, Gabriel

    2000-04-01

    We present an experimental investigation of the morphological transition of lamellar eutectic growth fronts called ``formation of eutectic colonies'' by the method of thin-sample directional solidification of a transparent model alloy, CBr4-C2Cl6. This morphological transition is due to the presence in the melt of traces of chemical components other than those of the base binary alloy (impurities). In this study, we use naphthalene as an impurity. The formation of eutectic colonies has generally been viewed as an impurity-driven Mullins-Sekerka instability of the envelope of the lamellar front. This traditional view neglects the strong interaction existing between the Mullins-Sekerka process and the dynamics of the lamellar pattern. This investigation brings to light several original features of the formation of eutectic colonies, in particular, the emission of long-wavelength traveling waves, and the appearance of dendritelike structures called two-phase fingers, which are connected with this interaction. We study the part played by these phenomena in the transition to eutectic colonies as a function of the impurity concentration. Recent theoretical results on the linear stability of ternary lamellar eutectic fronts [Plapp and Karma, Phys. Rev. E 60, 6865 (1999)] shed light on some aspects of the observed phenomena.

  20. Microstructure and physical properties of bismuth-lead-tin ternary eutectic alloy

    NASA Astrophysics Data System (ADS)

    Kamal, M.; Moharram, B. M.; Farag, H.; El-Bediwi, A.; Abosheiasha, H. F.

    2006-07-01

    Using different experimental techniques, microstructure, electrical resistivity, attenuation coefficient, and mechanical and thermal properties of the quenched Bi-Pb-Sn ternary eutectic alloy have been investigated. From the X-ray analysis, Bi3Pb7 and Bi-Sn meta-stable phases are detected, in addition to rhombohedral bismuth and Sn body-centered tetragonal phases. This study also compared the physical properties of the Bi-Sn-Pb ternary eutectic alloys with the base binary Bi-Sn and Bi-Pb eutectic alloys.

  1. High Magnetic Field-Induced Formation of Banded Microstructures in Lamellar Eutectic Alloys During Directional Solidification

    NASA Astrophysics Data System (ADS)

    Li, Xi; Fautrelle, Yves; Gagnoud, Annie; Ren, Zhongming; Moreau, Rene

    2016-06-01

    The influences of high magnetic field (up to 12 T) on the morphology of Pb-Sn and Al-Al2Cu lamellar eutectics during directional solidification were investigated. The experimental results indicate that, along with a decrease in eutectic spacing, the banded structure forms at lower growth speeds under high magnetic field and the band spacing decreases as the magnetic field increases. Moreover, the application of a magnetic field enriches the Cu solute in the liquid ahead of the liquid/solid interface during directional solidification of an Al-Al2Cu eutectic alloy. The effects of high magnetic field on the eutectic points of non-ferromagnetic alloys and the stress acting on the eutectic lamellae during directional solidification have been studied. Both thermodynamic evaluation and DTA measurements reveal that the high magnetic field has a negligible effect on the eutectic points of non-ferromagnetic alloys. However, the high magnetic field caused an increase of the nucleation temperature and undercooling. The numerical results indicate that a considerable stress is produced on the eutectic lamellae during directional solidification under high magnetic field. The formation of a banded structure in a lamellar eutectic during directional solidification under high magnetic field may be attributed to both the buildup of the solute in the liquid ahead of the liquid/solid interface and the stress acting on the eutectic lamellae.

  2. High Magnetic Field-Induced Formation of Banded Microstructures in Lamellar Eutectic Alloys During Directional Solidification

    NASA Astrophysics Data System (ADS)

    Li, Xi; Fautrelle, Yves; Gagnoud, Annie; Ren, Zhongming; Moreau, Rene

    2016-08-01

    The influences of high magnetic field (up to 12 T) on the morphology of Pb-Sn and Al-Al2Cu lamellar eutectics during directional solidification were investigated. The experimental results indicate that, along with a decrease in eutectic spacing, the banded structure forms at lower growth speeds under high magnetic field and the band spacing decreases as the magnetic field increases. Moreover, the application of a magnetic field enriches the Cu solute in the liquid ahead of the liquid/solid interface during directional solidification of an Al-Al2Cu eutectic alloy. The effects of high magnetic field on the eutectic points of non-ferromagnetic alloys and the stress acting on the eutectic lamellae during directional solidification have been studied. Both thermodynamic evaluation and DTA measurements reveal that the high magnetic field has a negligible effect on the eutectic points of non-ferromagnetic alloys. However, the high magnetic field caused an increase of the nucleation temperature and undercooling. The numerical results indicate that a considerable stress is produced on the eutectic lamellae during directional solidification under high magnetic field. The formation of a banded structure in a lamellar eutectic during directional solidification under high magnetic field may be attributed to both the buildup of the solute in the liquid ahead of the liquid/solid interface and the stress acting on the eutectic lamellae.

  3. Transmission laser bonding of low melting eutectic alloys

    NASA Astrophysics Data System (ADS)

    Hoff, C.; Cromwell, K.; Hermsdorf, J.; Akin, M.; Wurz, M. C.; Kaierle, S.; Maier, H. J.; Overmeyer, L.

    2016-03-01

    Transparent polymers with low glass transition temperatures are flexible materials and can serve as an optical waveguide or as substrates for the layer structure in applications such as humidity or temperature sensors. The background of this publication is the development of a laser-based process to bond silicon chips, which serve as emitter or detector in an optical system, on a substrate, without exposing the substrate to thermo-mechanical stress. Using transmission laser bonding of low-melting eutectic alloys, the necessary energy can be coupled into the fusion zone precisely to reduce the process time. In this paper, Si-chips with 52In48Sn and 66In34Bi layers are investigated to bond on rigid substrates. Experimental results are presented, which illustrate the mechanical stability of these compounds.

  4. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    SciTech Connect

    Shen, Junjun Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; Santos, Jorge F. dos

    2014-05-12

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl{sub 2} eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  5. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    NASA Astrophysics Data System (ADS)

    Shen, Junjun; Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; dos Santos, Jorge F.

    2014-05-01

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl2 eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  6. Three-dimensional reconstruction of anomalous eutectic in laser remelted Ni-30 wt.% Sn alloy

    NASA Astrophysics Data System (ADS)

    Cao, Yong-Qing; Lin, Xin; Wang, Zhi-Tai; Wang, Li-Lin; Song, Meng-Hua; Yang, Hai-Ou; Huang, Wei-Dong

    2015-12-01

    Laser remelting has been performed on Ni-30 wt.% Sn hypoeutectic alloy. An anomalous eutectic formed at the bottom of the molten pool when the sample was remelted thoroughly. 3D morphologies of the α-Ni and Ni3Sn phases in the anomalous eutectic region were obtained and investigated using serial sectioning reconstruction technology. It is found that the Ni3Sn phase has a continuous interconnected network structure and the α-Ni phase is distributed as separate particles in the anomalous eutectic, which is consistent with the electron backscatter diffraction pattern examinations. The α-Ni particles in the anomalous eutectic are supersaturated with Sn element as compared with the equilibrium phase diagram. Meanwhile, small wavy lamella eutectics coexist with anomalous eutectics. The Trivedi-Magnin-Kurz model was used to estimate undercooling with lamellar spacing. The results suggest that the critical undercooling found in undercooling solidification is not a sufficient condition for anomalous eutectic formation. Besides, α-Ni particles in the anomalous eutectic do not exhibit a completely random misorientation and some neighboring α-Ni particles have the same orientation. It is shown that both the coupled and decoupled growth of the eutectic two phases can generate the α-Ni + Ni3Sn anomalous eutectic structure.

  7. Alloy and structural optimization of a directionally solidified lamellar eutectic alloy

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1976-01-01

    Mechanical property characterization tests of a directionally solidified Ni-20 percent Cb-2.5 percent Al-6 percent Cr cellular eutectic turbine blade alloy demonstrated excellent long time creep stability and indicated intermediate temperature transverse tensile ductility and shear strength to be somewhat low for turbine blade applications. Alloy and structural optimization significantly improves these off-axis properties with no loss of longitudinal creep strength or stability. The optimized alloy-structure combination is a carbon modified Ni-20.1 percent Cb-2.5 percent Al-6.0 percent Cr-0.06 percent C composition processed under conditions producing plane front solidification and a fully-lamellar microstructure. With current processing technology, this alloy exhibits a creep-rupture advantage of 39 C over the best available nickel base superalloy, directionally solidified MAR M200+ Hf. While improved by about 20 percent, shear strength of the optimized alloy remains well below typical superalloy values.

  8. Study of local structure in hyper-eutectic Zr-Cu-Al bulk glassy alloys by positron annihilation techniques

    NASA Astrophysics Data System (ADS)

    Ishiyama, T.; Ishii, K.; Yokoyama, Y.; Konno, T. J.; Iwase, A.; Hori, F.

    2016-01-01

    The Zr-Cu-Al bulk glassy (BG) alloy, which has amorphous structure, possesses various properties such as high strength and toughness with compositional dependence. In the present study, density, positron annihilation lifetime and coincidence Doppler Broadening measurement have been performed for various compositional hyper-eutectic Zr-Cu-Al BG alloys. The density of hyper-eutectic Zr-Cu-Al BG alloys increases with decreasing of Zr fraction. In contrast, positron lifetime for all compositional alloys is almost constant about 165 psec. In addition, the CDB ratio profile is almost the same for hyper-eutectic alloys. This unchanging trend of CDB ratio profile is quite different from that of hypo-eutectic BG alloys. These results reveal that different internal structure exists in hyper and hypo-eutectic BG alloys.

  9. A Promising New Class of High-Temperature Alloys: Eutectic High-Entropy Alloys

    PubMed Central

    Lu, Yiping; Dong, Yong; Guo, Sheng; Jiang, Li; Kang, Huijun; Wang, Tongmin; Wen, Bin; Wang, Zhijun; Jie, Jinchuan; Cao, Zhiqiang; Ruan, Haihui; Li, Tingju

    2014-01-01

    High-entropy alloys (HEAs) can have either high strength or high ductility, and a simultaneous achievement of both still constitutes a tough challenge. The inferior castability and compositional segregation of HEAs are also obstacles for their technological applications. To tackle these problems, here we proposed a novel strategy to design HEAs using the eutectic alloy concept, i.e. to achieve a microstructure composed of alternating soft fcc and hard bcc phases. As a manifestation of this concept, an AlCoCrFeNi2.1 (atomic portion) eutectic high-entropy alloy (EHEA) was designed. The as-cast EHEA possessed a fine lamellar fcc/B2 microstructure, and showed an unprecedented combination of high tensile ductility and high fracture strength at room temperature. The excellent mechanical properties could be kept up to 700°C. This new alloy design strategy can be readily adapted to large-scale industrial production of HEAs with simultaneous high fracture strength and high ductility. PMID:25160691

  10. The influence of ternary alloying elements on the Al-Si eutectic microstructure and the Si morphology

    NASA Astrophysics Data System (ADS)

    Darlapudi, A.; McDonald, S. D.; Terzi, S.; Prasad, A.; Felberbaum, M.; StJohn, D. H.

    2016-01-01

    The influence of the ternary alloying elements Cu, Mg and Fe on the Al-Si eutectic microstructure is investigated using a commercial purity Al-10 wt%Si alloy in unmodified and Sr-modified conditions. A change in the Al-Si eutectic microstructure was associated with a change in the nucleation density of the eutectic grains caused by the addition of ternary alloying elements. When the ternary alloying element addition resulted in an increase in the eutectic nucleation frequency, a fibrous to flake-like transition was observed within the eutectic grain. When the ternary alloying element addition decreased the eutectic nucleation frequency significantly, a change in the eutectic morphology from flake-like to a mixture of flake-like and fibrous morphologies was observed. The mechanism of Al-Si eutectic modification is discussed. The growth velocity of the eutectic grain - liquid interface and the constitutional driving force available for growth are proposed as important parameters that influence the degree of eutectic modification in Al-Si alloys.

  11. Effect of preliminary deformation on heat of melting of superplastic eutectic alloy Bi-43 wt % Sn

    NASA Astrophysics Data System (ADS)

    Korshak, V. F.; Tkachenko, M. V.

    2013-11-01

    Studies have been performed on the effect of external compressive stress applied to samples of superplastic eutectic Bi-43 wt % Sn alloy during heating to a near-eutectic temperature on the specific heat of melting of the alloy. The alloy was prepared from chemically pure components by casting onto a massive copper substrate. After compression by ˜65% using a hydraulic press, the ingots were aged in air for approximately 7 months. The experiments were carried out using the method of differential thermal analysis. The samples were loaded using a specially designed device. A regular decrease in the specific heat of melting by ˜37% has been revealed while increasing the external pressure from 0 to 4.4 MPa. The experimental results are discussed using the available literature data on the heat of melting of the alloy and on the structure of the eutectic.

  12. Free energy change of off-eutectic binary alloys on solidification

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.; Lin, J.-C.; Perepezko, J. H.

    1991-01-01

    A formula for the free energy difference between the undercooled liquid phase and the stable solid phase is derived for off-eutectic binary alloys in which the equilibrium solid/liquid transition takes place over a certain temperature range. The free energy change is then evaluated numerically for a Bi-25 at. pct Cd alloy modeled as a sub-subregular solution.

  13. Oxygen-iron interaction in liquid lead-bismuth eutectic alloy.

    PubMed

    Aerts, A; Gavrilov, S; Manfredi, G; Marino, A; Rosseel, K; Lim, J

    2016-07-20

    Iron released by steel corrosion was found to be a key impurity in reactions with dissolved oxygen in liquid lead-bismuth eutectic alloys. The iron-oxygen-magnetite equilibrium was characterized, allowing the quantification of phenomena that are important for long-term operation of lead-alloy based installations such as corrosion rate control and management of precipitates. PMID:27383127

  14. Microstructure of directionally solidified Ti-Fe eutectic alloy with low interstitial and high mechanical strength

    NASA Astrophysics Data System (ADS)

    Contieri, R. J.; Lopes, E. S. N.; Taquire de La Cruz, M.; Costa, A. M.; Afonso, C. R. M.; Caram, R.

    2011-10-01

    The performance of Ti alloys can be considerably enhanced by combining Ti and other elements, causing an eutectic transformation and thereby producing composites in situ from the liquid phase. This paper reports on the processing and characterization of a directionally solidified Ti-Fe eutectic alloy. Directional solidification at different growth rates was carried out in a setup that employs a water-cooled copper crucible combined with a voltaic electric arc moving through the sample. The results obtained show that a regular fiber-like eutectic structure was produced and the interphase spacing was found to be a function of the growth rate. Mechanical properties were measured using compression, microindentation and nanoindentation tests to determine the Vickers hardness, compressive strength and elastic modulus. Directionally solidified eutectic samples presented high values of compressive strength in the range of 1844-3000 MPa and ductility between 21.6 and 25.2%.

  15. Effect of boron on the microstructure of near-eutectic Al-Si alloys

    SciTech Connect

    Wu Yuying . E-mail: wyy532001@163.com; Liu Xiangfa; Bian Xiufang

    2007-02-15

    The effect of boron on the microstructure of a near-eutectic Al-Si alloy (ZL109) was investigated by scanning electron microscopy (SEM) and electron beam microprobe analysis (EPMA). It was found that {alpha}-Al dendrites and eutectic clusters were significantly refined by the addition of boron. Another interesting discovery is that the near-eutectic alloy exhibited hypereutectic structure characteristics when the level of boron added exceeds 0.3%, i.e., primary Si is precipitated in the eutectic microstructure. A new type of nucleation substrate for the primary Si is found, Al {sub x}Ca {sub m}B {sub n}Si. This appears to be the main reason for the precipitation of primary Si.

  16. Experimental and Theoretical Investigations of the Solidification of Eutectic Al-Si Alloy

    NASA Technical Reports Server (NTRS)

    Sen, S.; Catalina, A. V.; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    The eutectic alloys have a wide spectrum of applications due to their good castability and physical and mechanical properties. The interphase spacing resulting during solidification is an important microstructural feature that significantly influences the mechanical behavior of the material. Thus, knowledge of the evolution of the interphase spacing during solidification is necessary in order to properly design the solidification process and optimize the material properties. While the growth of regular eutectics is rather well understood, the irregular eutectics such as Al-Si or Fe-graphite exhibit undercoolings and lamellar spacings much larger than those theoretically predicted. Despite of a considerable amount of experimental and theoretical work a clear understanding of the true mechanism underlying the spacing selection in irregular eutectics is yet to be achieved. A new experimental study of the solidification of the eutectic Al-Si alloy will be reported in this paper. The measured interface undercoolings and lamellar spacing will be compared to those found in the literature in order to get more general information regarding the growth mechanism of irregular eutectics. A modification of the present theory of the eutectic growth is also proposed. The results of the modified mathematical model, accounting for a non-isothermal solid/liquid interface, will be compared to the experimental measurements.

  17. Heat treating of a lamellar eutectic alloy (gamma/gamma prime + delta). [heat resistant alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Eutectic superalloys are being developed at several laboratories for application as aircraft gas turbine airfoils. One such alloy was subjected to several heat treatments to determine if its mechanical properties could be improved. It was found that by partially dissolving the alloy at 1210 C and then aging at 900 C the tensile strength can be increased about 12 percent at temperatures up to 900 C. At 1040 C no change in tensile strength was observed. Times to rupture were measured between 760 and 1040 C and were essentially the same or greater than for as-grown material. Tensile and rupture ductility of the alloy are reduced by heat treatment. Photographs of the microstructure are shown.

  18. Eutectic Morphology of Al-7Si-0.3Mg Alloys with Scandium Additions

    NASA Astrophysics Data System (ADS)

    Pandee, Phromphong; Gourlay, C. M.; Belyakov, S. A.; Ozaki, Ryota; Yasuda, Hideyuki; Limmaneevichitr, Chaowalit

    2014-09-01

    The mechanisms of Al-Si eutectic refinement due to scandium (Sc) additions have been studied in an Al-7Si-0.3Mg foundry alloy. The evolution of eutectic microstructure is studied by thermal analysis and interrupted solidification, and the distribution of Sc is studied by synchrotron micro-XRF mapping. Sc is shown to cause significant refinement of the eutectic silicon. The results show that Sc additions strongly suppress the nucleation of eutectic silicon due to the formation of ScP instead of AlP. Sc additions change the macroscopic eutectic growth mode to the propagation of a defined eutectic front from the mold walls opposite to the heat flux direction similar to past work with Na, Ca, and Y additions. It is found that Sc segregates to the eutectic aluminum and AlSi2Sc2 phases and not to eutectic silicon, suggesting that impurity-induced twinning does not operate. The results suggest that Sc refinement is mostly caused by the significantly reduced silicon nucleation frequency and the resulting increase in mean interface growth rate.

  19. Thermodynamic description and unidirectional solidification of eutectic organic alloys: I. Succinonitrile-(D)camphor system

    SciTech Connect

    Witusiewicz, V.T.; Sturz, L.; Hecht, U.; Rex, S

    2004-09-06

    The temperature and enthalpy of transformations of organic alloys from the binary system succinonitrile-(D)camphor were measured by means of differential scanning calorimetry (DSC) within the entire composition range. The analytical description of the Gibbs energies of pure succinonitrile (SCN) and pure (D)camphor (DC) were derived utilizing the data on temperature and enthalpy of transformations, and temperature dependencies of heat capacity available in the literature. The phase diagram for the binary SCN-DC system was assessed via the CALPHAD approach using Thermo-Calc by simultaneously optimizing the thermodynamic and phase equilibrium data available in the literature and measured in the present work. A good agreement between the experimental and calculated data for the phase diagram as well as for the thermochemical properties was achieved. Experiments and calculations show that the binary system SCN-DC has an eutectic reaction with the eutectic point at 311.5 K and 13.9 mol% DC. The enthalpy of mixing derived in the optimisation proves weak attractive interaction between dissimilar molecules. Unidirectional solidification of the eutectic alloy was performed in order to verify the nature of the eutectic: we find that eutectic growth occurs with both solid phases being nonfacetted and with a rod-like eutectic structure consisting of 23 vol% (DC) and 77 vol% (SCN). Due to the optical activity of DC its distribution in the solid sample is well detectible in polarised light.

  20. The roles of Eu during the growth of eutectic Si in Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik; Wiessner, Manfred; Romaner, Lorenz; Scheiber, Daniel; Sartory, Bernhard; Ramasse, Quentin; Schumacher, Peter

    2015-01-01

    Controlling the growth of eutectic Si and thereby modifying the eutectic Si from flake-like to fibrous is a key factor in improving the properties of Al-Si alloys. To date, it is generally accepted that the impurity-induced twinning (IIT) mechanism and the twin plane re-entrant edge (TPRE) mechanism as well as poisoning of the TPRE mechanism are valid under certain conditions. However, IIT, TPRE or poisoning of the TPRE mechanism cannot be used to interpret all observations. Here, we report an atomic-scale experimental and theoretical investigation on the roles of Eu during the growth of eutectic Si in Al-Si alloys. Both experimental and theoretical investigations reveal three different roles: (i) the adsorption at the intersection of Si facets, inducing IIT mechanism, (ii) the adsorption at the twin plane re-entrant edge, inducing TPRE mechanism or poisoning of the TPRE mechanism, and (iii) the segregation ahead of the growing Si twins, inducing a solute entrainment within eutectic Si. This investigation not only demonstrates a direct experimental support to the well-accepted poisoning of the TPRE and IIT mechanisms, but also provides a full picture about the roles of Eu atoms during the growth of eutectic Si, including the solute entrainment within eutectic Si. PMID:26328541

  1. The roles of Eu during the growth of eutectic Si in Al-Si alloys.

    PubMed

    Li, Jiehua; Hage, Fredrik; Wiessner, Manfred; Romaner, Lorenz; Scheiber, Daniel; Sartory, Bernhard; Ramasse, Quentin; Schumacher, Peter

    2015-01-01

    Controlling the growth of eutectic Si and thereby modifying the eutectic Si from flake-like to fibrous is a key factor in improving the properties of Al-Si alloys. To date, it is generally accepted that the impurity-induced twinning (IIT) mechanism and the twin plane re-entrant edge (TPRE) mechanism as well as poisoning of the TPRE mechanism are valid under certain conditions. However, IIT, TPRE or poisoning of the TPRE mechanism cannot be used to interpret all observations. Here, we report an atomic-scale experimental and theoretical investigation on the roles of Eu during the growth of eutectic Si in Al-Si alloys. Both experimental and theoretical investigations reveal three different roles: (i) the adsorption at the intersection of Si facets, inducing IIT mechanism, (ii) the adsorption at the twin plane re-entrant edge, inducing TPRE mechanism or poisoning of the TPRE mechanism, and (iii) the segregation ahead of the growing Si twins, inducing a solute entrainment within eutectic Si. This investigation not only demonstrates a direct experimental support to the well-accepted poisoning of the TPRE and IIT mechanisms, but also provides a full picture about the roles of Eu atoms during the growth of eutectic Si, including the solute entrainment within eutectic Si. PMID:26328541

  2. The roles of Eu during the growth of eutectic Si in Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Li, Jiehua; Hage, Fredrik; Wiessner, Manfred; Romaner, Lorenz; Scheiber, Daniel; Sartory, Bernhard; Ramasse, Quentin; Schumacher, Peter

    2015-09-01

    Controlling the growth of eutectic Si and thereby modifying the eutectic Si from flake-like to fibrous is a key factor in improving the properties of Al-Si alloys. To date, it is generally accepted that the impurity-induced twinning (IIT) mechanism and the twin plane re-entrant edge (TPRE) mechanism as well as poisoning of the TPRE mechanism are valid under certain conditions. However, IIT, TPRE or poisoning of the TPRE mechanism cannot be used to interpret all observations. Here, we report an atomic-scale experimental and theoretical investigation on the roles of Eu during the growth of eutectic Si in Al-Si alloys. Both experimental and theoretical investigations reveal three different roles: (i) the adsorption at the intersection of Si facets, inducing IIT mechanism, (ii) the adsorption at the twin plane re-entrant edge, inducing TPRE mechanism or poisoning of the TPRE mechanism, and (iii) the segregation ahead of the growing Si twins, inducing a solute entrainment within eutectic Si. This investigation not only demonstrates a direct experimental support to the well-accepted poisoning of the TPRE and IIT mechanisms, but also provides a full picture about the roles of Eu atoms during the growth of eutectic Si, including the solute entrainment within eutectic Si.

  3. Effects of Minute Addition of Ni on Microstructure and Mechanical Properties of Sn-Zn Eutectic Alloy

    NASA Astrophysics Data System (ADS)

    Pandey, P.; Tiwary, C. S.; Chattopadhyay, K.

    2016-06-01

    The current work explores the effects of a small addition of Ni on the microstructure and mechanical properties of Sn-Zn eutectic solder alloy (Sn-14.9 at.%Zn). In two sets of experiments, Ni is either added to the eutectic alloy or Zn in the eutectic alloy is replaced by an increasing amount of Ni. The study indicates that small additions of Ni in eutectic Sn-Zn solder (˜0.017 at.%) refines the eutectic microstructure together with the appearance of the small amount of primary Zn plates. Increasing the Ni content to 0.142 at.% and beyond, then an intermetallic phase ϒ-Ni5Zn21 with dendritic morphology appears in the microstructure along with dendrites of primary Sn. The scale of eutectic microstructure shows a decreasing trend till 0.902 at.%Ni with eutectic spacing of 1.98 ± 0.32 μm for this alloy. Further addition of Ni coarsens the microstructure. The replacement of Zn with Ni in the eutectic composition follows a similar trend with a lesser refinement of the microstructure. In both the scenarios, the addition of a small amount of Ni increases the eutectic temperatures till a critical concentration is reached beyond which one can observe a decrease in the eutectic point. The trend is similar for the solid solubility of Zn in Sn while the trend is opposite for the measured eutectic composition, which decreases at the initial stages of Ni addition. Through a detailed measurement of mechanical properties, the study establishes significant improvement of the strength of Sn-Zn solder with small additions of Ni in the alloy with a maximum hardness of 26 ± 1 HV and 0.2% proof stress of 72 ± 3 MPa at room temperature for the eutectic alloy with 0.902 at.%Ni.

  4. Ternary eutectic growth of Ag-Cu-Sb alloy within ultrasonic field

    NASA Astrophysics Data System (ADS)

    Zhai, Wei; Hong, Zhenyu; Wei, Bingbo

    2007-08-01

    The liquid to solid transformation of ternary Ag42.4Cu21.6Sb36 eutectic alloy was accomplished in an ultrasonic field with a frequency of 35 kHz, and the growth mechanism of this ternary eutectic was examined. Theoretical calculations predict that the sound intensity in the liquid phase at the solidification interface increases gradually as the interface moves up from the sample bottom to its top. The growth mode of ( ɛ + θ + Sb) ternary eutectic exhibits a transition of “divorced eutectic—mixture of anomalous and regular structures—regular eutectic” along the sample axis due to the inhomogeneity of sound field distribution. In the top zone with the highest sound intensity, the cavitation effect promotes the three eutectic phases to nucleate independently, while the acoustic streaming efficiently suppresses the coupled growth of eutectic phases. In the meantime, the ultrasonic field accelerates the solute transportation at the solid-liquid interface, which reduces the solute solubility of eutectic phases.

  5. Formation mechanism of primary phases and eutectic structures within undercooled Pb-Sb-Sn ternary alloys

    NASA Astrophysics Data System (ADS)

    Wang, Weili; Dai, Fuping; Wei, Bingbo

    2007-08-01

    The solidification characteristics of three types of Pb-Sb-Sn ternary alloys with different primary phases were studied under substantial undercooling conditions. The experimental results show that primary (Pb) and SbSn phases grow in the dendritic mode, whereas primary (Sb) phase exhibits faceted growth in the form of polygonal blocks and long strips. (Pb) solid solution phase displays strong affinity with SbSn intermetallic compound so that they produce various morphologies of pseudobinary eutectics, but it can only grow in the divorced eutectic mode together with (Sb) phase. Although (Sb) solid solution phase and SbSn intermetallic compound may grow cooperatively within ternary eutectic microstructures, they seldom form pseudobinary eutectics independently. The (Pb)+(Sb)+SbSn ternary eutectic structure usually shows lamellar morphology, but appears as anomalous eutectic when its volume fraction becomes small. EDS analyses reveal that all of the three primary (Pb), (Sb) and SbSn phases exhibit conspicuous solute trapping effect during rapid solidification, which results in the remarkable extension of solute solubility.

  6. Fatigue crack propagation behaviour of unidirectionally solidified gamma/gamma-prime-delta eutectic alloys. [Ni-Nb-Al alloys

    NASA Technical Reports Server (NTRS)

    Bretz, P. E.; Hertzberg, R. W.

    1979-01-01

    Fatigue crack propagation studies were carried out on unidirectionally solidified gamma/gamma-prime-delta (Ni-Nb-Al) alloys over an aluminum content range of 1.5-2.5% by weight. The variation of Al content of as-grown alloys did not significantly affect the crack growth behavior of these eutectic composites. The results indicate that the addition of Al to the eutectic dramatically improved the FCP behavior. The gamma/gamma-prime-delta alloy exhibited crack growth rates for a given stress intensity range that are an order of magnitude lower than those for the gamma-delta alloy. It is suggested that this difference in FCP behavior can be explained on the basis of stacking fault energy considerations. Extensive delaminations at the crack tip were also revealed, which contributed to the superior fatigue response. Delamination was predominantly intergranular in nature.

  7. Evaluation of an advanced directionally solidified gamma/gamma'-alpha Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Henry, M. F.; Jackson, M. R.; Gigliotti, M. F. X.; Nelson, P. B.

    1979-01-01

    An attempt was made to improve on the properties of the candidate jet engine turbine blade material AG-60, a gamma/gamma prime-alpha Mo eutectic composite. Alloy 38 (AG-170) was evaluated in the greatest detail. This alloy, Ni-5.88 A1-29.74 Mo-1.65 V-1.2C Re (weight percent), represents an improvement beyond AG-60, based on mechanical testing of the transverse and/or longitudinal orientations over a range of temperatures in tension, shear, rupture, and rupture after thermal exposure. It is likely that other alloys in the study represent a similar improvement.

  8. Mechanical behavior of the directionally solidified gamma/gamma prime - delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Barkalow, R. H.; Jackson, J. J.; Gell, M.; Leverant, G. R.

    1975-01-01

    The eutectic alloy Ni-20.0%Cb-2.5%Al-6.0%Cr was tested in short-term creep and long-term exposure to service conditions to assess its suitability for high temperature turbine blade applications. Long-time exposure showed the lamellar microstructure of the alloy to be exceptionally stable. Other properties tested were notch sensitivity, isothermal and thermomechanical fatigue strength, shear strength, and transverse ductility. It was shown that this alloy is superior to the best currently available directionally solidified superalloys over the temperature/stress conditions encountered in turbine airfoils.

  9. Geometrical thermodynamics analysis of the change in the Gibbs energy during the nonequilibrium solidification of eutectic alloys

    NASA Astrophysics Data System (ADS)

    Aleksandrov, V. D.; Sobolev, A. Yu.; Sobol', O. V.; Frolova, S. A.; Shchebetovskaya, N. V.

    2015-09-01

    Geometrical thermodynamics is used to analyze the possible dependences of the Gibbs energy on temperature and component concentration in the two-phase region during nonequilibrium solidification of eutectic alloys.

  10. Deformation and fracture of a directionally solidified NiAl-28Cr-6Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Chen, X. F.; Johnson, D. R.; Noebe, R. D.; Oliver, B. F.

    1995-01-01

    A directionally solidified alloy based on the NiAl-(Cr, Mo) eutectic was examined by transmission and scanning electron microscopy to characterize the microstructure and room temperature deformation and fracture behavior. The microstructure consisted of a lamellar morphology with a group of zone axes (111) growth direction for both the NiAl and (Cr, Mo) phases. The interphase boundary between the eutectic phases was semicoherent and composed of a well-defined dislocation network. In addition, a fine array of coherent NiAl precipitates was dispersed throughout the (Cr, Mo) phase. The eutectic morphology was stable at 1300 K with only coarsening of the NiAl precipitates occurring after heat treatment for 1.8 ks (500 h). Fracture of the aligned eutectic is characterized primarily by a crack bridging/renucleation mechanism and is controlled by the strength of the semicoherent interface between the two phases. However, contributions to the toughness of the eutectic may arise from plastic deformation of the NiAl phase and the geometry associated with the fracture surface.

  11. Directional growth and characterization of Fe?Al?Nb eutectic alloys

    NASA Astrophysics Data System (ADS)

    Mota, M. A.; Coelho, A. A.; Bejarano, J. M. Z.; Gama, S.; Caram, R.

    1999-03-01

    The manufacturing of components for operation at high temperatures requires the use of metallic materials which can keep satisfactory mechanical and chemical properties, even at temperatures beyond 1000°C. An interesting alternative to solve such a problem is the use of directionally solidified eutectic alloys. A potentially promising system for the manufacture of structural materials, and so far not totally studied, is the eutectic based on the Fe-Al-Nb system, which involves the (FeAl) 2Nb phase and the FeAl solid solution. Eutectic samples from this system were directionally solidified in a vertical Bridgman crystal growth unit. The objective of the experiments was to determine the influence of the growth rate on the eutectic microstructure. The ingots obtained were investigated by using optical and electron scanning microscopy. At low growth rate, the eutectic microstructure remained regular, even though it showed several types of microstructure defects. As the growth rate was increased, a transition from lamellar to fibrous morphology was observed.

  12. Microstructural variations induced by gravity level during directional solidification of near-eutectic iron-carbon type alloys

    NASA Technical Reports Server (NTRS)

    Stefanescu, Doru M.; Fiske, Michael R.; Curreri, Peter A.

    1986-01-01

    The effects of gravity on the microstructure of directionally solidified near-eutectic cast irons are studied, using a Bridgman-type automatic directional solidification furnace aboard a NASA KC-135 aircraft which flies parabolic arcs and generates alternating periods of low-g (0.01 to 0.001 g, 30 seconds long) and high-g (1.8 g, 1.5 minutes long). Results show a refinement of the interlamellar spacing of the eutectic during low-g processing of metastable Fe-C eutectic alloys. Low-g processing of stable Fe-C-Si eutectic alloys (lamellar or spheroidal graphic) results in a coarsening of the eutectic grain structure. Secondary dendrite arm spacing of austenite increases in low-g and decreases in high-g. The effectiveness of low-gravity in the removal of buoyancy-driven graphite phase segregation is demonstrated.

  13. Effects of rhenium alloying on the microstructures and mechanical properties of directionally solidified NiAl-Mo eutectic alloy

    SciTech Connect

    Misra, A.; Wu, Z.L.; Gibala, R.

    1997-12-31

    Low ductility of the reinforcing bcc metal phase at room temperature and weak interfaces can limit the intrinsic toughness and ductility of NiAl-bcc metal eutectic composites. The potential of rhenium (Re) addition, which is known to solid solution soften and lower the ductile-to-brittle transition temperature of various bcc metals, to enhance the ductility and toughness of a directionally solidified NiAl-9 at.% Mo eutectic alloy was investigated. Re partitioned to the bcc metal phase and formed a substitutional solid solution. The interface morphology was changed from a faceted to a non-faceted one. Re alloying caused softening of the Mo fibers, and as a result NiAl-Mo(Re) alloys were softer in compression and flexure and had {approximately}20% higher fracture toughness values as compared to the transverse orientation toughness of NiAl-9Mo alloy. The toughness of the NiAl-Mo(Re) alloys was lower than the longitudinal orientation toughness of the NiAl-9Mo alloy due to the poor alignment of the Mo(Re) phase with the growth direction. The toughening mechanisms have been evaluated and schemes for processing NiAl-Mo(Re) alloys for higher toughness in the longitudinal orientation are suggested. The role of the residual interstitial impurities and partitioning of Ni and Al to Mo fibers on the mechanical properties are highlighted.

  14. Solidification of undercooled Ni-Sn eutectic alloy under microgravity conditions in the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Piccone, T. J.; Wu, Y.; Shiohara, Y.; Flemings, M. C.; Harf, F. H.; Winsa, E. A.

    1987-01-01

    The Space Shuttle Columbia carried an Alloy Undercooling Experiment on its STS 61-C mission in January, 1986. The experiment was performed in an electromagnetic levitator. A sample of Ni-32.5 wt pct Sn eutectic was melted and solidified under microgravity conditions in the Space Shuttle. The specimen achieved only a fairly small undercooling, probably less than 30 K. The specimen was examined by optical and scanning electron microscopy. The surface and cross-sectional microstructures were primarily composed of normal lamellar eutectic, but showed several interesting features, including an apparent surface nucleation site, curved dendrites with nonorthogonal secondary arms, dendrite fragments with extremely fine arm spacing, submicron precipitates, and faceted crystals. The results of the space experiment are presented and compared with ground-based results obtained with the same alloy.

  15. Solutal convection induced macrosegregation and the dendrite to composite transition in off-eutectic alloys

    NASA Technical Reports Server (NTRS)

    Boettinger, W. J.; Biancaniello, F. S.; Coriell, S. R.

    1981-01-01

    The effect of solute gradient induced convection during vertical solidification on the macrosegregation of Pb-rich Pb-Sn off-eutectic alloys is determined experimentally as a function of composition and growth rate. In many cases macrosegregation is sufficient to prevent the plane front solidification of the alloy. The transition from dendritic to composite structure is found to occur when the composition of the solid is close enough to the eutectic composition to satisfy a stability criterion based on the ratio of the liquid temperature gradient to growth rate. A vertical or horizontal magnetic field of 0.1 T (1 kilogauss) does not reduce macrosegregation, but downward solidification (liquid below solid) virtually eliminates macrosegregation in small (3 mm) diameter samples.

  16. Thermodynamics of reaction of praseodymium with gallium-indium eutectic alloy

    NASA Astrophysics Data System (ADS)

    Melchakov, S. Yu.; Ivanov, V. A.; Yamshchikov, L. F.; Volkovich, V. A.; Osipenko, A. G.; Kormilitsyn, M. V.

    2013-06-01

    Thermodynamic properties of Ga-In eutectic alloys saturated with praseodymium were determined for the first time employing the electromotive force method. The equilibrium potentials of the Pr-In alloys saturated with praseodymium (8.7-12.1 mol.% Pr) and Pr-Ga-In alloys (containing 0.0012-6.71 mol.% Pr) were measured between 573-1073 K. Pr-In alloy containing solid PrIn3 with known thermodynamic properties was used as the reference electrode when measuring the potentials of ternary Pr-In-Ga alloys. Activity, partial and excessive thermodynamic functions of praseodymium in alloys with indium and Ga-In eutectic were calculated. Activity (a), activity coefficients (γ) and solubility (X) of praseodymium in the studied temperature range can be expressed by the following equations: lgaα-Pr(In) = 4.425 - 11965/T ± 0.026. lgаα-Pr(Ga-In) = 5.866 - 14766/T ± 0.190. lgγα-Pr(Ga-In) = 2.351 - 9996/T ± 0.39. lgХPr(Ga-In) = 3.515 - 4770/T ± 0.20.

  17. Diffusion welding of a directionally solidified gamma/gamma prime - delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1977-01-01

    Hot-press diffusion welding parameters were developed for a directionally solidified, gamma/gamma prime-delta eutectic alloy. Based on metallography, a good diffusion weld was achieved at 1100 C under 34.5 MPa (5 ksi) pressure for 1 hour. In addition, a dissimilar metal weld between gamma/gamma prime-delta and IN-100 was successfully made at 1100 C under 20.7 MPa (3 ksi) pressure for 1 hour.

  18. A Directionally Solidified Iron-chromium-aluminum-tantalum Carbide Eutectic Alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1977-01-01

    A eutectic alloy, Fe-13.6CR-3.7Al+9TaC, was directionally solidified in a high gradient furnace, producing a microstructure of alined TaC fibers in an oxidation resistant alpha-iron matrix. Tensile and stress rupture properties, thermal cycling resistance, and microstructures were evaluated. The alloy displays at 1000 C an ultimate tensile strength of 58 MPa and a 100-hour rupture life at a stress of 21 MPa. Thermal cycling to 1100 C induces faceting in the TaC fibers.

  19. Tensile properties influencing variables in eutectic Al-Si casting alloys

    SciTech Connect

    Hafiz, M.F. . Dept. of Mechanical Engineering); Kobayashi, Toshiro . Dept. of Production Systems Engineering)

    1994-09-15

    Efforts to identify and characterize the physical properties of aluminum castings alloys are envisaged to lead to a new guideline from which the mechanical behavior of these alloys can be accurately predicted. For aluminum-silicon (Al-Si) casting alloys the tensile properties of a specific composition are observed to vary depending on the production parameters. The difference in the tensile properties appears to be mainly due to the microstructural features concomitant with the imposed production parameters. The present study aims to identify, quantitatively, the tensile properties influencing variables in high purity eutectic Al-Si casting alloy produced under a variety of solidification cooling rate with different strontium (Sr) additions, as a modifying agent. The correlation between the fracture characteristics and the microstructures has also been investigated.

  20. Perfect cellular eutectic growth in directionally solidified NiAl-Cr(Mo) hypereutectic alloy

    NASA Astrophysics Data System (ADS)

    Shang, Zhao; Shen, Jun; Zhang, Jianfei; Wang, Lei; Fu, Hengzhi

    2012-09-01

    Cellular eutectic microstructures with fully lamellar morphology were observed in the directionally solidified Ni-31Al-32Cr-6Mo (at%) hypereutectic alloy at withdrawal rates of 15, 25 and 50 μm/s, but the morphologies of cellular microstructures did not change consecutively with increasing withdrawal rate. The growth interfaces were deep cellular at withdrawal rates of 15 and 50 μm/s, but it changed to be shallow cellular at rate of 25 μm/s. The reason is that the interface undercooling comes to minimum at the middle rate of 25 μm/s. If the interface undercooling decreases, the tendency of constitutional undercooling will be weaken. The small constitutional undercooling will increase the interface stability, so that the interface morphology changes from deep cellular to shallow cellular. The shallow cellular growth interface led to a perfect cellular eutectic microstructure, which was analogous to the planar eutectic microstructure. In this case, the widths of the intercellular regions were narrowest, no coarse or irregular plates existed at the cell boundaries, and the thicknesses of the lamellae were almost uniform. The properties of the alloy may be markedly improved.

  1. Refinement of Eutectic Si in High Purity Al-5Si Alloys with Combined Ca and P Additions

    NASA Astrophysics Data System (ADS)

    Ludwig, Thomas Hartmut; Li, Jiehua; Schaffer, Paul Louis; Schumacher, Peter; Arnberg, Lars

    2015-01-01

    The effects of combined additions of Ca and P on the eutectic Si in a series of high purity Al-5 wt pct Si alloys have been investigated with the entrained droplet technique and complementary sets of conventional castings. Differential scanning calorimetry (DSC) and thermal analysis were used to investigate the eutectic droplet undercooling and the recalescence undercooling, respectively. Optical microscopy, SEM, EPMA, and TEM were employed to characterize the resultant microstructures. It was found that 250 ppm Ca addition to Al-5Si wt pct alloys with higher P contents leads to a significant increase of the eutectic droplet undercooling. For low or moderate cooling rates, the TEM results underline that Ca additions do not promote Si twinning. Thus, a higher twin density cannot be expected in Ca containing Al-Si alloys after, e.g., sand casting. Consequently, a refinement of the eutectic Si from coarse flake-like to fine plate-like structure, rather than a modification of the eutectic Si to a fibrous morphology, was achieved. This strongly indicates that the main purpose of Ca additions is to counteract the coarsening effect of the eutectic Si imposed by higher P concentrations. Significant multiple Si twinning was observed in melt-spun condition; however, this can be attributed to the higher cooling rate. After DSC heating (slow cooling), most of Si twins disappeared. Thus, the well-accepted impurity-induced twinning mechanism may be not valid in the case of Ca addition. The possible refinement mechanisms were discussed in terms of nucleation and growth of eutectic Si. We propose that the pre-eutectic Al2Si2Ca phase and preferential formation of Ca3P2 deactivate impurity particles, most likely AlP, poisoning the nucleation sites for eutectic Si.

  2. Structure of molten Al and eutectic Al-Si alloy studied by neutron diffraction

    SciTech Connect

    Dahlborg, U.; Kramer, Matthew J.; Besser, M.; Morris, J. R.; Calvo-Dahlborg, M.

    2012-11-24

    The structure of molten eutectic Al87.8Si12.2 alloy has been studied by neutron diffraction during a temperature cycle. For comparison measurements were performed on pure molten Al. The measurements show that the alloy after heating above the liquidus contains particles of two kinds, aluminum-rich and silicon-rich. The silicon-rich particles are partly dissolved after a further heating. Earlier published data obtained by the γ-ray absorption technique of the density of the molten eutectic Al–Si alloy had demonstrated the existence of two temperatures above the liquidus temperature: A dissolution temperature Td, at which the microstructure of the melt inherited from the ingot starts to dissolve and a branching temperature, Tb, at which the melt reaches a fully mixed state. The highest temperature that was possible to reach during the neutron experiments lies between Td and Tb. The obtained results support these conclusions that molten alloys after melting are inhomogeneous up to a temperature well above the liquidus. Moreover, the difference in shape between the static structure factors measured by neutron and X-ray diffraction on molten aluminum is observed and is found to be more accentuated and to extend to larger wavevectors than in earlier works.

  3. Phase field simulation of a directional solidification of a ternary eutectic Mo-Si-B Alloy

    NASA Astrophysics Data System (ADS)

    Kazemi, O.; Hasemann, G.; Krüger, M.; Halle, T.

    2016-03-01

    We present a eutectic Phase-Field Model for a Mo-Si-B alloy at ternary eutectic composition (Mo-17.5Si-8B), under a constant thermal gradient. The process parameters like cooling rate and thermal gradient were obtained directly from the experimental procedure of zone melting. The equilibrium interface geometries and interface mobility were calculated using an isotropic model. The phase equilibria and the other thermodynamic parameters are obtained by linearizing the Mo-Si-B ternary phase diagram. We have investigated the effect of process parameters on the lamellar growth pattern and lamella pattern stability with respect to the Jackson-Hunt minimum undercooling spacing theory. In order to examine the generated results by the model, they were validated with experimental observed microstructures and measurements and showed to be in a good agreement with the experimental observations.

  4. Kinetic Monte Carlo Simulations of Rod Eutectics and the Surface Roughening Transition in Binary Alloys

    NASA Technical Reports Server (NTRS)

    Bentz, Daniel N.; Betush, William; Jackson, Kenneth A.

    2003-01-01

    In this paper we report on two related topics: Kinetic Monte Carlo simulations of the steady state growth of rod eutectics from the melt, and a study of the surface roughness of binary alloys. We have implemented a three dimensional kinetic Monte Carlo (kMC) simulation with diffusion by pair exchange only in the liquid phase. Entropies of fusion are first chosen to fit the surface roughness of the pure materials, and the bond energies are derived from the equilibrium phase diagram, by treating the solid and liquid as regular and ideal solutions respectively. A simple cubic lattice oriented in the {100} direction is used. Growth of the rods is initiated from columns of pure B material embedded in an A matrix, arranged in a close packed array with semi-periodic boundary conditions. The simulation cells typically have dimensions of 50 by 87 by 200 unit cells. Steady state growth is compliant with the Jackson-Hunt model. In the kMC simulations, using the spin-one Ising model, growth of each phase is faceted or nonfaceted phases depending on the entropy of fusion. There have been many studies of the surface roughening transition in single component systems, but none for binary alloy systems. The location of the surface roughening transition for the phases of a eutectic alloy determines whether the eutectic morphology will be regular or irregular. We have conducted a study of surface roughness on the spin-one Ising Model with diffusion using kMC. The surface roughness was found to scale with the melting temperature of the alloy as given by the liquidus line on the equilibrium phase diagram. The density of missing lateral bonds at the surface was used as a measure of surface roughness.

  5. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  6. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

    PubMed

    Li, Jiehua; Hage, Fredrik S; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  7. A comparative study of the microstructures observed in statically cast and continuously cast Bi-In-Sn ternary eutectic alloy

    SciTech Connect

    Sengupta, S.; Soda, H.; McLean, A.; Rutter, J.W.

    2000-01-01

    A ternary eutectic alloy with a composition of 57.2 pct Bi, 24.8 pct In, and 18 pct Sn was continuously cast into wire of 2 mm diameter with casting speeds of 14 and 79 mm/min using the Ohno Continuous Casting (OCC) process. The microstructures obtained were compared with those of statically cast specimens. Extensive segregation of massive Bi blocks, Bi complex structures, and tin-rich dendrites was found in specimens that were statically cast. Decomposition of {radical}Sn by a eutectoid reaction was confirmed based on microstructural evidence. Ternary eutectic alloy with a cooling rate of approximately 1 C/min formed a double binary eutectic. The double binary eutectic consisted of regions of BiIn and decomposed {radical}Sn in the form of a dendrite cell structure and regions of Bi and decomposed {radical}Sn in the form of a complex-regular cell. The Bi complex-regular cells, which are a ternary eutectic constituent, existed either along the boundaries of the BiIn-decomposed {radical}Sn dendrite cells or at the front of elongated dendrite cell structures. In the continuously cast wires, primary Sn dendrites coupled with a small Bi phase were uniformly distributed within the Bi-In alloy matrix. Neither massive Bi phase, Bi complex-regular cells, no BiIn eutectic dendrite cells were observed, resulting in a more uniform microstructure in contrast to the heavily segregated structures of the statically cast specimens.

  8. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  9. Phase Structure and Cyclic Deformation in Eutectic Tin-Lead Alloy: A Numerical Analysis

    SciTech Connect

    FANG,HUEI ELIOT; Li,W; SHEN,Y.-L

    1999-09-09

    This study is devoted to providing a mechanistic rationale of coarsening induced failure in solder alloys during thermomechanical fatigue. Micromechanical modeling of cyclic deformation of eutectic tin-lead alloy was undertaken using the finite element method. The models consist of regularly arranged tin-rich and lead-rich phases, simulating the lamellar array and colony structure in a typical eutectic system. A fine structure and a coarse structure, bearing the same phase fraction but different in the aspect ratio of each lead-rich layer and in the number of lead-rich layers in each colony, are utilized for representing the microstructure before and after coarsening, respectively. Both phases are treated as elastic-plastic solids with their respective properties. For simplicity the creep effect is ignored without compromising the main objective of this study. Cyclic loading under pure shear and uniaxial conditions is modeled. It is found that both the fine and coarse structures exhibit essentially the same macroscopic stress-strain response. The coarse structure, however, shows a greater maximum effective plastic strain on a local scale throughout the deformation. The numerical result implies that, in a solder joint, a locally coarsened region may not be mechanically weaker than its surrounding, but it is subject to early damage initiation due to accumulated plasticity. Other implications regarding solder alloy failure and micromechanical modeling of two-phase materials are discussed.

  10. Fraction eutectic measurements in slowly cooled Pb - 15 wt percent Sn alloys

    NASA Technical Reports Server (NTRS)

    Studer, Anthony C.; Laxmanan, V.

    1988-01-01

    A space shuttle experiment employing the General Purpose Furnace in its isothermal mode of operation is currently manifested for flight circa 1989. The aim of this experiment was to investigate the role of gravity in a slowly, and isothermally, cooled sample of a binary Pb - 15 wt percent Sn alloy. Ground based work in support of the microgravity experiment is discussed. In particular, it is shown that fraction eutectic measurements using an image analyzer, can be used to satisfactorily describe macrosegregation occurring in these slowly cooled ingots.

  11. Frequency-Switchable Metamaterial Absorber Injecting Eutectic Gallium-Indium (EGaIn) Liquid Metal Alloy.

    PubMed

    Ling, Kenyu; Kim, Hyung Ki; Yoo, Minyeong; Lim, Sungjoon

    2015-01-01

    In this study, we demonstrated a new class of frequency-switchable metamaterial absorber in the X-band. Eutectic gallium-indium (EGaIn), a liquid metal alloy, was injected in a microfluidic channel engraved on polymethyl methacrylate (PMMA) to achieve frequency switching. Numerical simulation and experimental results are presented for two cases: when the microfluidic channels are empty, and when they are filled with liquid metal. To evaluate the performance of the fabricated absorber prototype, it is tested with a rectangular waveguide. The resonant frequency was successfully switched from 10.96 GHz to 10.61 GHz after injecting liquid metal while maintaining absorptivity higher than 98%. PMID:26561815

  12. Phase selection during crystallization of undercooled liquid eutectic lead-tin alloys

    NASA Technical Reports Server (NTRS)

    Fecht, H. J.

    1991-01-01

    During rapid solidification substantial amounts of undercooling are in general required for formation of metastable phases. Crystallization at varying levels of undercooling and melting of metastable phases were studied during slow cooling and heating of emulsified PB-Sn alloys. Besides the experimental demonstration of the reversibility of metastable phase equilibra, two different principal solidification paths have been identified and compared with the established metastable phase diagram and predictions from classical nucleation theory. The results suggest that the most probable solidification path is described by the 'step rule' resulting in the formation of metastable phases at low undercooling, whereas the stable eutectic phase mixture crystallizes without metastable phase formation at high undercooling.

  13. Frequency-Switchable Metamaterial Absorber Injecting Eutectic Gallium-Indium (EGaIn) Liquid Metal Alloy

    PubMed Central

    Ling, Kenyu; Kim, Hyung Ki; Yoo, Minyeong; Lim, Sungjoon

    2015-01-01

    In this study, we demonstrated a new class of frequency-switchable metamaterial absorber in the X-band. Eutectic gallium-indium (EGaIn), a liquid metal alloy, was injected in a microfluidic channel engraved on polymethyl methacrylate (PMMA) to achieve frequency switching. Numerical simulation and experimental results are presented for two cases: when the microfluidic channels are empty, and when they are filled with liquid metal. To evaluate the performance of the fabricated absorber prototype, it is tested with a rectangular waveguide. The resonant frequency was successfully switched from 10.96 GHz to 10.61 GHz after injecting liquid metal while maintaining absorptivity higher than 98%. PMID:26561815

  14. Microstructural changes in eutectic tin-lead alloy due to severe bending

    SciTech Connect

    SHEN,Y.-L.; ABEYTA,M.C.; FANG,HUEI ELIOT

    2000-02-29

    Severe plastic deformation in an eutectic tin-lead alloy is studied by imposing fast bending at room temperature, in an attempt to examine the microstructural response in the absence of thermally activated diffusion processes. A change in microstructure due to this purely mechanically imposed load is observed: the tin-rich matrix phase appears to be extruded out of the narrow region between neighboring layers of the lead-rich phase and alterations in the colony structure occur. A micromechanism is proposed to rationalize the experimental observations.

  15. Directional solidification and characterization of near eutectic Sm2CO17/Co alloys

    NASA Technical Reports Server (NTRS)

    Pirich, Ronald G.

    1986-01-01

    The effects of directional solidification processing on the microstructural, compositional, and magnetic properties of near eutectic Co-Sm alloys (about 9 at. pct Sm) have been studied. Initial investigations have been performed at modest thermal gradients in the liquid, G(L) less than 60 C/cm and over a range of furnace (solidification) velocities, V = 0.8 45.4 cm/h. The primary dendrite spacing for near eutectic Sm2Co17/Co scaled with 1/sq rt V and varied from about 50 microns for V greater than or equal to 20 cm/h to hundreds of microns for V less than 10 cm/h, while the rod eutectic diameter and interrod spacing were an order of magnitude smaller. For both dendritic and cooperative growth, the associated permanent magnet properties were rather poor, e.g., remanence less than 4 kG and coercive force less than 1 kOe for the smallest dendrite and rod diameter dimensions encountered, although the magnetic hardness for the rod eutetic was larger than for the dendritic microstructure. Magnetization as a function of sample orientation indicated that the easy axis of magnetization was primarily along the direction of solidification for both ferromagnetic phases.

  16. A feasibility study of a diffusion barrier between Ni-Cr-Al coatings and nickel-based eutectic alloys

    NASA Technical Reports Server (NTRS)

    Young, S. G.; Zellars, G. R.

    1978-01-01

    Coating systems have been proposed for potential use on eutectic alloy components in high-temperature gas turbine engines. In a study to prevent the deterioration of such systems by diffusion, a tungsten sheet 25 microns thick was placed between eutectic alloys and an Ni-Cr-Al layer. Layered test specimens were aged at 1100 C for as long as 500 h. Without the tungsten barrier the delta phase of the eutectic deteriorated by diffusion of niobium into the Ni-Cr-Al. Insertion of the tungsten barrier stopped the diffusion of niobium from the delta phase. Chromium diffusion from the Ni-Cr-Al into the gamma/gamma-prime phase of the eutectic was greatly reduced by the barrier. However, the barrier thickness decreased with time, and tungsten diffused into both the Ni-Cr-Al and the eutectic. When the delta platelets were aligned parallel rather than perpendicular to the Ni-Cr-Al layer, diffusion into the eutectic was reduced.

  17. Corrosion of selected alloys in eutectic lithium-sodium-potassium carbonate at 900C

    SciTech Connect

    Coyle, R.T.; Thomas, T.M.; Schissel, P.

    1986-01-01

    There is an ongoing interest at the US Department of Energy in using molten salts as high temperature sensible heat storage media in advanced solar thermal systems. In this report, the compatibility of selected alloys in eutectic lithium-sodium-potassium carbonate, the salt that will be used in the near-term engineering experiments, has been evaluated at 900C. Several combinations of oxidation potential and acidity in the salt were used in the experiments. It was found that the extent of corrosion was dramatically lower for experiments conducted at high oxygen potential compared to experiments at low oxygen potential. For Inconel 600, Hastelloy N, and nickel the results indicated that corrosion rates substantially below 1 mm/year/side might reasonably be expected and that a reevaluation of alloys the showed poor corrosion resistance under low oxygen potential would be advisable.

  18. Heat treating of a lamellar eutectic alloy /gamma/gamma prime + delta/

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Eutectic superalloys are being developed at several laboratories for application as aircraft gas turbine airfoils. One such alloy gamma/gamma prime + delta was subjected to several heat treatments to determine if its mechanical properties could be improved. It was found that by partially dissolving the gamma prime at 1210 C and then aging at 900 C, the tensile strength can be increased about 12 per cent at temperatures up to 900 C. At 1040 C, no change in tensile strength was observed. Times to rupture were measured between 760 and 1040 C and were essentially the same or greater than for as-grown material. Tensile and rupture ductility of the alloy were reduced by heat treatment.

  19. Sputtering of the gallium-indium eutectic alloy in the liquid phase

    NASA Technical Reports Server (NTRS)

    Dumke, M. F.; Tombrello, T. A.; Weller, R. A.; Housley, R. M.; Cirlin, E. H.

    1983-01-01

    Watson and Haff (1980) have discussed a theory which is designed to explain quantitatively isotopic fractionation effects observed during sputtering of simple or complex targets. This theory is based on the assumption that most of the atoms sputtered from a surface originate in the top monolayer. The present investigation is mainly concerned with a direct experimental test of that assumption. The sputtering of both solid and liquid phases of gallium, indium, and the gallium-indium eutectic alloy is studied. Results obtained with the aid of ion scattering and Auger spectroscopy show that, in agreement with rough theoretical expectations, the surface monolayer of a gallium-indium alloy with 16.5 percent indium in bulk contains more than 94 percent indium, while the next layer can be only slightly enriched.

  20. Influence of Lanthanum on Solidification, Microstructure, and Mechanical Properties of Eutectic Al-Si Piston Alloy

    NASA Astrophysics Data System (ADS)

    Ahmad, R.; Asmael, M. B. A.

    2016-07-01

    The effects of Lanthanum (La) concentration on the solidification parameters of the α-Al, Al-Si, and Al-Cu phases and on the microstructure, tensile, and hardness properties of eutectic Al-Si-Cu-Mg alloy were systematically investigated. The solidification parameters were examined using computer-aided cooling curve thermal analysis (CA-CCTA). The cooling curve and microstructure analysis showed that La altered the Si structure. The nucleation and growth temperatures of eutectic Si decreased when 0.3 wt.% La was added, and a high depression temperature was obtained with 1.0 wt.% La. High amounts of La considerably modified the Si structure and decreased the area and aspect ratio by 69.9 and 51%, respectively. The thermal analysis result recorded a faster freezing time with the La addition and a 36% alteration in the secondary dendrite arm spacing. Two secondary or ternary La-rich intermetallic phases were formed with needle- and plate-like structures. Furthermore, the mechanical properties were investigated by hardness and tensile tests with different La concentrations. The addition of small amounts of La (0.1 wt.%) significantly improved the ultimate tensile strength and quality index of the Al-Si-Cu-Mg alloy. In addition, the hardness value of Al-11Si-Cu increased by 7-8% with the increasing amount of La added.

  1. Influence of Lanthanum on Solidification, Microstructure, and Mechanical Properties of Eutectic Al-Si Piston Alloy

    NASA Astrophysics Data System (ADS)

    Ahmad, R.; Asmael, M. B. A.

    2016-05-01

    The effects of Lanthanum (La) concentration on the solidification parameters of the α-Al, Al-Si, and Al-Cu phases and on the microstructure, tensile, and hardness properties of eutectic Al-Si-Cu-Mg alloy were systematically investigated. The solidification parameters were examined using computer-aided cooling curve thermal analysis (CA-CCTA). The cooling curve and microstructure analysis showed that La altered the Si structure. The nucleation and growth temperatures of eutectic Si decreased when 0.3 wt.% La was added, and a high depression temperature was obtained with 1.0 wt.% La. High amounts of La considerably modified the Si structure and decreased the area and aspect ratio by 69.9 and 51%, respectively. The thermal analysis result recorded a faster freezing time with the La addition and a 36% alteration in the secondary dendrite arm spacing. Two secondary or ternary La-rich intermetallic phases were formed with needle- and plate-like structures. Furthermore, the mechanical properties were investigated by hardness and tensile tests with different La concentrations. The addition of small amounts of La (0.1 wt.%) significantly improved the ultimate tensile strength and quality index of the Al-Si-Cu-Mg alloy. In addition, the hardness value of Al-11Si-Cu increased by 7-8% with the increasing amount of La added.

  2. Feasibility study of tungsten as a diffusion barrier between nickel-chromium-aluminum and Gamma/Gamma prime - Delta eutectic alloys

    NASA Technical Reports Server (NTRS)

    Young, S. G.; Zellars, G. R.

    1978-01-01

    Coating systems proposed for potential use on eutectic alloy components in high-temperature gas turbine engines were studied with emphasis on deterioration of such systems by diffusion. A 1-mil thick W sheet was placed between eutectic alloys and a NiCrAl layer. Layered test specimens were aged at 1100 C for as long as long as 500 hours. Without the W barrier, the delta phase of the eutectic deteriorated by diffusion of Nb into the NiCrAl. Insertion of the W barrier stopped the diffusion of Nb from delta. Chromium diffusion from the NiCrAl into the gamma/gamma prime phase of the eutectic was greatly reduced by the barrier. However, the barrier thickness decreased with time; and W diffused into both the NiCrAl and the eutectic. When the delta platelets were alined parallel to the NiCrAl layer, rather than perpendicular, diffusion into the eutectic was reduced.

  3. Microstructures in a ternary eutectic alloy: devising metrics based on neighbourhood relationships

    NASA Astrophysics Data System (ADS)

    Dennstedt, A.; Choudhury, A.; Ratke, L.; Nestler, B.

    2016-03-01

    Ternary eutectics, where three phases form simultaneously from the melt, present an opportunity to study the fundamental science of microstructural pattern formation during the process of solidification. In this paper we investigate these phenomena, both experimentally and by phase-field simulations. The aim is to develop necessary characterisation tools which can be applied to both experimentally determined and simulated microstructures for a quantitative comparison between simulations and experiments. In SEM images of experimental cross sections of directionally solidified Ag-Al-Cu ternary eutectic alloy at least six different types of microstructures are observed. Corresponding 3D phase-field simulations for different solidification conditions and compositions allow us to span and isolate the material parameters which influence the formation of three-phase patterns. Both experimental and simulated microstructures were analysed regarding interface lengths, triple points and number of neighbours. As a result of this integrated experimental and computational effort we conclude that neighbourhood relationships as described herein, turn out to be an appropriate basis to characterise order in patterns.

  4. Gravitationally induced convection during directional solidification of off-eutectic Mn-Bi alloys

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.

    1982-01-01

    The effects of thermal and solute gradient, gravity induced convection during vertical directional solidification, on longitudinal macrosegregation of Bi and Mn rich off-eutectic starting compositions, has been studied as a function of composition, growth velocity and gravity vector orientation. Since the morphology of these alloys is characterized by an aligned, rodlike permanent magnet composite when grown cooperatively, the magnetic properties were used to measure composition segregation and the transition from dendritic to composite growth. Severe macrosegregation was observed in all cases studied and the degree of convection inferred by modeling the observed composition segregation using a stagnant film approach. Morphological stability was found to follow a constitutional supercooling-type law for both Bi and Mn rich compositions.

  5. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  6. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    NASA Astrophysics Data System (ADS)

    Liang, S. M.; Schmid-Fetzer, R.

    2016-03-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented.

  7. Structural changes in Bi-43 wt % Sn eutectic alloy under superplastic deformation

    NASA Astrophysics Data System (ADS)

    Korshak, V. F.; Shapovalov, Yu. A.; Prymak, O.; Kryshtal, A. P.; Vasilenko, R. L.

    2015-08-01

    Methods of scanning electron microscopy have been used to study the microstructure of superplastically deformed samples of eutectic alloy Bi-43 wt % Sn. The observed specific features of the deformation relief of the samples reveal the active development of the viscous dislocation-diffusion flow under superplasticity conditions. The manifestation of the hydrodynamic mode of deformation has been revealed under these conditions. The opportunity of the realization of viscous mechanisms of the transport of substance and of the manifestation of the effect of superplasticity are explained by the appearance in the material of a state that is characterized by a high dislocation density and low strength properties. An additional increase in the dislocation density and softening under superplasticity conditions are attributed to the occurrence of structural and phase transformations stimulated by deformation, the relaxation of significant internal elastic stresses, and the instability of the structural state of the initially nonequilibrium alloy in the field of mechanical stresses. Factors responsible for the appearance of significant internal elastic stresses in the alloy are analyzed.

  8. Mechanical, electrical, and thermal properties of the directionally solidified Bi-Zn-Al ternary eutectic alloy

    NASA Astrophysics Data System (ADS)

    Şahin, M.; Çadırlı, E.

    2014-10-01

    A Bi-2.0Zn-0.2Al (wt%) ternary eutectic alloy was prepared using a vacuum melting furnace and a casting furnace. The samples were directionally solidified upwards at a constant growth rate ( V = 18.4 μm/s) under different temperature gradients ( G = 1.15-3.44 K/mm) and at a constant temperature gradient ( G = 2.66 K/mm) under different growth rates ( V = 8.3-500 μm/s) in a Bridgman-type directional solidification furnace. The dependence of microstructure parameter ( λ) on the solidification parameters ( G and V) and that of the microhardness (Hv) on the microstructure and solidification parameters were investigated. The resistivity ( ρ) measurements of the studied alloy were performed using the standard four-point-probe method, and the temperature coefficient of resistivity ( α) was calculated from the ρ- T curve. The enthalpy (Δ H) and the specific heat ( C p ) values were determined by differential scanning calorimetry analysis. In addition, the thermal conductivities of samples, obtained using the Wiedemann-Franz and Smith-Palmer equations, were compared with the experimental results. The results revealed that, the thermal conductivity values obtained using the Wiedemann-Franz and Smith-Palmer equations for the Bi-2.0Zn-0.2Al (wt%) alloy are in the range of 5.2-6.5 W/Km and 15.2-16.4 W/Km, respectively.

  9. Containerless processing and rapid solidification of Nb-Si alloys in the niobium-rich eutectic range

    NASA Technical Reports Server (NTRS)

    Hofmeister, W. H.; Bayuzick, R. J.; Robinson, M. B.; Bertero, G. A.

    1991-01-01

    Containerless processing and rapid solidification techniques were used to process Nb-Si alloys in the Nb-rich eutectic range. Electromagnetically levitated drops were melted and subsequently splat-quenched from different temperatures. A variety of eutectic morphologies was obtained as a function of the degree of superheating or undercooling of the drops prior to splatting. Metallic glass was observed only in drops quenched from above the melting temperature. Microstructures of splats deeply undercooled prior to quenching were very fine and uniform. These results are discussed in terms of classic nucleation theory concepts and the expected heat evolution at different regions of the splat during the rapid quenching process. The locations of the coupled-zone boundaries for the alpha-Nb + Nb3Si eutectic are also suggested.

  10. Carburization and heat treatment to cause carbide precipitation in gamma/gamma prime-delta eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1977-01-01

    In an attempt to improve their longitudinal shear strength, several directionally solidified eutectic alloy compositions with minor element modifications were pact, carburized, and heat treated to provide selective carbide precipitation at the cell and grain boundaries. The directionally solidified Ni-17.8 Nb-6Cr-2.5Al-3Ta (weight percent) alloy was selected for the shear strength evaluation because it showed the shallowest delta-denuded zone at the carburized surface. The carburization-carbide precipitation treatment, however, did not appear to improve the longitudinal shear strength of the alloy.

  11. Simulation of Grain Growth in a Near-Eutectic Solder Alloy

    SciTech Connect

    TIKARE,VEENA; VIANCO,PAUL T.

    1999-12-16

    Microstructural evolution due to aging of solder alloys determines their long-term reliability as electrical, mechanical and thermal interconnects in electronics packages. The ability to accurately determine the reliability of existing electronic components as well as to predict the performance of proposed designs depends upon the development of reliable material models. A kinetic Monte Carlo simulation was used to simulate microstructural evolution in solder-class materials. The grain growth model simulated many of the microstructural features observed experimentally in 63Sn-37Pb, a popular near-eutectic solder alloy. The model was validated by comparing simulation results to new experimental data on coarsening of Sn-Pb solder. The computational and experimental grain growth exponent for two-phase solder was found to be much lower than that for normal, single phase grain growth. The grain size distributions of solders obtained from simulations were narrower than that of normal grain growth. It was found that the phase composition of solder is important in determining grain growth behavior.

  12. Changes in the heat of melting of a superelastic eutectic Sn-38 wt % Pb alloy due to preliminary plastic deformation

    NASA Astrophysics Data System (ADS)

    Korshak, V. F.; Postavnichii, I. V.; Tkachenko, N. V.

    2015-10-01

    The effect of an external compressing stress applied in the process of heating from room temperature to the preeutectic temperature on the specific heat of melting of an alloy Sn-38 wt % Pb has been investigated. The chosen stress range of 0-7.5 MPa includes stresses at which the alloy manifests superplastic properties. The experiments were conducted using the differential thermal analysis method. For the first time, a nonmonotonic dependence of the specific heat of melting of superplastic eutectic alloys on the magnitude of applied stress has been detected. These results have been explained by the metastability of the initial phase state of the alloy and by the stimulating influence of the plastic deformation depending on the level of external stresses on the processes providing a transition of the alloy to the equilibrium state.

  13. Mechanistic Selection and Growth of Twinned Bicrystalline Primary Si in Near Eutectic Al-Si Alloys

    SciTech Connect

    Choonho Jung

    2006-12-12

    Morphological evolution and selection of angular primary silicon is investigated in near-eutectic Al-Si alloys. Angular silicon arrays are grown directionally in a Bridgman furnace at velocities in the regime of 10{sup -3} m/sec and with a temperature gradient of 7.5 x 10{sup 3} K/m. Under these conditions, the primary Si phase grows as an array of twinned bicrystalline dendrites, where the twinning gives rise to a characteristic 8-pointed star-shaped primary morphology. While this primary Si remains largely faceted at the growth front, a complex structure of coherent symmetric twin boundaries enables various adjustment mechanisms which operate to optimize the characteristic spacings within the primary array. In the work presented here, this primary silicon growth morphology is examined in detail. In particular, this thesis describes the investigation of: (1) morphological selection of the twinned bicrystalline primary starshape morphology; (2) primary array behavior, including the lateral propagation of the starshape grains and the associated evolution of a strong <100> texture; (3) the detailed structure of the 8-pointed star-shaped primary morphology, including the twin boundary configuration within the central core; (4) the mechanisms of lateral propagation and spacing adjustment during array evolution; and (5) the thermosolutal conditions (i.e. operating state) at the primary growth front, including composition and phase fraction in the vicinity of the primary tip.

  14. Peculiarities of the volume ratio of α and β phases in the superplastic eutectic Bi-43 wt % Sn Alloy

    NASA Astrophysics Data System (ADS)

    Korshak, V. F.; Mateychenko, P. V.; Shapovalov, Yu. A.

    2014-12-01

    This work deals with the study of the volume ratio of α(Sn) and β(Bi) phases in the as-cast eutectic Bi-43 wt % Sn alloy, as well as in this alloy after casting, followed by compression in a hydraulic press to a degree of deformation of ˜70%, and in this alloy aged for various time intervals. This alloy demonstrates superplastic behavior even at room temperature. The experiments were carried out using scanning electron microscopy and electron-microprobe analysis using a JSM-6390LV scanning electron microscope equipped with an INCA-350 attachment for EDS analysis. Based on the obtained cooling curves, it has been found that, under the selected experimental conditions, the crystallization of the alloy is nonequilibrium. The original phase state of the alloy is characterized by an excessive relative amount of the α(Sn) phase compared to the equilibrium amount even for the eutectic temperature, which is indicative of the quenching of the liquid melt. The phase state of the alloy formed in the course of crystallization is metastable. This is confirmed by the volume ratio of the phases in the specimens subjected to fairly long aging. The data on the earlier discovered effect of the enrichment of open outer surfaces of the specimens in tin in the course of aging are presented. As a cause of the metastability of the phase state of the alloy, internal compression stresses are considered, which arise in the course of crystallization due to an increase in the specific volume of the bismuth phase in going from the liquid to the solid state. The results presented are first reported and are significant for gaining insight into the physical nature of the effect of superplasticity.

  15. Stability of several oxide dispersion strengthened alloys and a directionally solidified gamma/gamma prime-alpha eutectic alloy in a thermal gradient

    NASA Technical Reports Server (NTRS)

    Staniek, G.; Whittenberger, J. D.

    1980-01-01

    Thermal gradient testing of three oxide dispersion strengthened alloys (two Ni-base alloys, MA 754 and MA 6000 E, and the Fe-base MA 956) and the directionally solidified eutectic alloy, gamma/gamma prime-alpha, have been conducted. Experiments were carried out with maximum temperatures up to 1200 C and thermal gradients on the order of 100 C/mm. The oxide dispersion strengthened alloys were difficult to test because the thermal stresses promoted crack nucleation and growth; thus the ability of these alloys to maintain a thermal gradient may be limited. The stability of individual fibers in gamma/gamma prime-alpha was excellent; however, microstructural changes were observed in the vicinity of grain boundaries. Similar structures were also observed in isothermally annealed material; therefore thermal gradients do not affect the microstructure of gamma/gamma prime-alpha in any significant manner.

  16. A study of the texture hardening of pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture

    SciTech Connect

    Uan, J.Y.; Chen, L.H.; Lui, T.S.

    1997-06-15

    With the tensile direction parallel to the fiber axis, the room temperature tensile data of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic alloy with [111] fiber texture reveal strong texture hardening. The data of the extruded pure aluminum indicate low strain hardening rate and no Hall-Petch strengthening. In the initial stage of yielding in which the flow curves of the extruded pure aluminum and Al-Al{sub 3}Ni eutectic allow show a plateau-like flow behavior, primary slip is the major dislocation activity but it takes place in only limited subgrains. For the Al-Al{sub 3}Ni eutectic alloy, the presence of intragranular eutectic particles will diminish the texture hardening. In this situation, tangling of dislocations occurs in the early stage of yielding, and the plateau-like initial flow behavior no longer exists.

  17. Shear rupture of a directionally solidified eutectic gamma/gamma-prime - alpha /Mo/ alloy. [for aircraft engine turbine blades

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1978-01-01

    Directionally solidified gamma/gamma-prime - alpha (Mo) eutectic alloys are being evaluated for application as advanced aircraft engine turbine blades. Their excellent high-temperature strength is partly due to their directionally aligned microstructure. However, alloys with such directional structures may display low shear strength at 760 C, the operating temperature of advanced blade roots. The objective of this investigation was to determine the shear rupture strength of the gamma/gamma-prime - alpha eutectic alloy and possibly to improve it by microstructural and heat-treatment variations. Bars of gamma/gamma-prime - alpha alloy containing nominally 5.7% Al and 33.5% Mo by weight with balance Ni were directionally solidified at rates between 10 and 100 mm per hour. Materials were solidified in furnaces with thermal gradients at the liquid-solid interface of 250 or 100 C per cm. A limited number of longitudinal shear rupture tests were conducted at 760 C and 207 MPa in the as-solidified and in several heat-treated conditions. It was found that the shear rupture failures are partly transgranular and that resistance to failure is promoted by good fiber alignment and a matrix structure consisting mainly of gamma-prime. Well-aligned as-solidified specimens sustained the shear stress for an average of 81 hours, while cellular material failed in one hour or less.

  18. Stress analysis, thermomechanical fatique evaluation, and root subcomponent testing of gamma/gamma prime-delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Jackson, J. J.

    1976-01-01

    Thermomechanical fatigue (TMF) and root subcomponent tensile, creep, and low cycle fatigue (LCF) tests were conducted to determine the capability of a fully lamellar directionally solidified eutectic alloy to sustain the airfoil thermal fatigue and root attachment loads anticipated in advanced, hollow, high work turbine blades. A three dimensional finite element elastic stress analysis was performed on typical advanced hollow eutectic airfoil and root-platform designs to determine appropriate conditions for these tests. Results of TMF tests conducted on longitudinal specimens (stress axis parallel to the solidification direction) containing a simulated leading edge cooling hole pattern indicated the longitudinal TMF properties to be more than adequate for the particular advanced hollow blade analyzed, with the strain range for a 10,000 cycle life being more than 50% above the maximum strain range calculated for the advanced hollow blade.

  19. Stability of metastable phase and soft magnetic properties of bulk Fe-B nano-eutectic alloy prepared by undercooling solidification combined with CU-mold chilling

    NASA Astrophysics Data System (ADS)

    Yang, Changlin; Zhang, Jun; Huang, Huili; Song, Qijiao; Liu, Feng

    2015-11-01

    Bulk Fe83B17 nano-eutectic alloys were prepared by undercooling solidification combined with Cu-mold chilling method. Stable phase Fe2B and metastable phase Fe3B were found to coexist in the as-solidified microstructure. The soft magnetic properties were improved significantly by the nano-lamellar eutectic and the metastable phase and, were increased further by annealing at 1173 K for 1.5 h after which the metastable phase was decomposed completely.

  20. Microstructural development and mechanical properties of a near-eutectic directionally solidified Sn–Bi solder alloy

    SciTech Connect

    Silva, Bismarck Luiz; Reinhart, Guillaume; Nguyen-Thi, Henri; Mangelinck-Noël, Nathalie; Garcia, Amauri; Spinelli, José Eduardo

    2015-09-15

    Sn–Bi solders may be applied for electronic applications where low-temperature soldering is required, i.e., sensitive components, step soldering and soldering LEDs. In spite of their potential to cover such applications, the mechanical response of soldered joints of Sn–Bi alloys in some cases does not meet the strength requirements due to inappropriate resulting microstructures. Hence, careful examination and control of as-soldered microstructures become necessary with a view to pre-programming reliable final properties. The present study aims to investigate the effects of solidification thermal parameters (growth rate — V{sub L} and cooling rate — T-dot{sub L}) on the microstructure of the Sn–52 wt.%Bi solder solidified under unsteady-state conditions. Samples were obtained by upward directional solidification (DS), followed by characterization through metallography and scanning electron microscopy (SEM). The microstructures are shown to be formed by Sn-rich dendrites decorated with Bi precipitates surrounded by a complex regular eutectic mixture, with alternated Bi-rich and Sn-rich phases. Experimental correlations of primary (λ{sub 1}), secondary (λ{sub 2}), tertiary (λ{sub 3}) dendritic and eutectic spacings (λ{sub coarse} and λ{sub fine}) with cooling rate and growth rate are established. Two ranges of lamellar eutectic sizes were determined, described by two experimental equations λ = 1.1 V{sub L}{sup −1/2} and λ = 0.67 V{sub L}{sup −1/2}. The onset of tertiary branches within the dendritic array along the Sn–52 wt.%Bi alloy DS casting is shown to occur for cooling rates lower than 1.5 °C/s. - Highlights: • The Sn–52 wt.%Bi solder was shown to have two eutectic sizes. • The fishbone eutectic is preferably located adjacent to the Bi-rich lamellar phases. • The onset of tertiary dendritic branches in Sn–Bi is associated with T-dot{sub L} < 1.5 °C/s. • Higher eutectic fraction and λ{sub 3} provoked a reverse increase in

  1. Effect of Growth Rate and Composition on the Eutectic Spacing in the Directionally Solidified NiAl-Mo Eutectic Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, JianFei; Shen, Jun; Ren, HuiPing; Yang, JiChun; Chen, Lin; Jin, ZiLi; Li, ZhenLiang; Zhao, XueLing

    2015-08-01

    A series of stoichiometric NiAl alloys contain four different concentrations of Mo (7.8, 9, 13, 16 at.%) were directionally solidified in the Bridgman-type directional solidification furnace for four different growth rates ( V = 1.5-6 μm/s) in a constant temperature gradient ( G = 334 K/cm). the microstructures of the alloys produced with the different growth rates at a constant temperature gradient tended to form fully fibrous structures. The fiber spacings λ were measured from transverse section of the specimen. The variation of λ with respect to growth rate ( V) and composition ( C 0) were determined by linear regression analysis. It has been found that λ decreases with the increasing values of V and C 0. The results are compared with theoretical models and previous experimental published data.

  2. Influence of convection of eutectic morphology

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Larson, D. J.; Stefanescu, D. M.

    1988-01-01

    Experimental data are given for BiMn/Bi rod eutectic and Fe3C/Fe lamellar eutectic solidified in low gravity. Eutectic spacing is summarized for various alloy systems solidified in low gravity. On-eutectic and off-eutectic models are evaluated with respect to the low-gravity solidification data. The models examined are inadequate for quantitative prediction of phase spacing for on-eutectic solidification in low gravity.

  3. Microstructure characterization and room temperature deformation of a rapidly solidified NiAl-based eutectic alloy containing trace Dy

    NASA Astrophysics Data System (ADS)

    Li, Hutian; Guo, Jianting; Huai, Kaiwen; Ye, Hengqiang

    2006-04-01

    The microstructure and room temperature compressive deformation behavior of a rapidly solidified NiAl-Cr(Mo)-Dy eutectic alloy fabricated by water-cooled copper mold method were studied by a combination of SEM, EDS and compressive tests. The morphology stability after hot isostatic pressing (HIP) treatment was evaluated. Rapid solidification resulted in a shift in the coupled zone for the eutectic growth towards the Cr(Mo) phase, indicating a hypoeutectic composition, hence increasing the volume fraction of primary dendritic NiAl. Meanwhile, significantly refined microstructure and lamellar/rod-like Cr(Mo) transition were observed due to trace rare earth (RE) element Dy addition and rapid solidification effects. Compared with the results in literature [H.E. Cline, J.L. Walter, Metall. Trans. 1(1970)2907-2917; P. Ferrandini, W.W. Batista, R. Caram, J. Alloys Comp. 381(2004)91-98], an interesting phenomenon, viz., NiAl halos around the primary Cr(Mo) dendrites in solidified NiAl-Cr(Mo) hypereutectic alloy, was not observed in this study. This difference was interpreted in terms of their different reciprocal nucleation ability. In addition, it was proposed that the localized destabilization of morphology after HIP treatment is closely related to the presence of primary NiAl dendrites. The improved mechanical properties can be attributed to the synergistic effects of rapid solidification and Dy addition, which included refined microstructure, suppression of the crack development along eutectic grain boundaries, enhancement of density of geometrically necessary dislocations located at NiAl/Cr(Mo) interfaces and the Cr solubility extension in NiAl.

  4. Thermodynamic description and unidirectional solidification of eutectic organic alloys: III. Binary systems neopentylglycol-(D)camphor and amino-methyl-propanediol-(D)camphor

    SciTech Connect

    Witusiewicz, V.T. . E-mail: victor@access.rwth-aachen.de; Sturz, L.; Hecht, U.; Rex, S.

    2004-11-08

    The temperature and enthalpy of transformation of organic alloys from the binary systems neopentylglycol-(D)camphor (NPG-DC) and 2-amino-2-methyl-1,3-propanediol-(D)camphor (AMPD-DC) were measured by means of differential scanning calorimetry (DSC). The phase diagrams of these binary systems were assessed via the CALPHAD approach using Thermo-Calc by simultaneously optimizing the thermodynamic and phase equilibrium data measured in the present work. Proper agreements between the experimental and calculated data for the phase diagrams as well as for the thermochemical properties were achieved. Experiments and calculations show that both the NPG-DC and the AMPD-DC system exhibit a nonvariant eutectic reaction with the eutectic point at 36.2 mol% DC and 326.0 K and at 9.3 mol% DC and 362.0 K, respectively. In each system the temperature of the eutectic reaction is higher than the temperature of the transformation from the ordered crystals to the orientationally disordered (plastic) crystals. Unidirectional solidification experiments were performed with several alloys in order to verify the nature of eutectic growth: We find that in both systems eutectic growth occurs with both solid phases being non-facetted and with a lamellar or rod-like eutectic structure. Due to the optical activity of DC its distribution in the solid samples is well detectible in polarised light.

  5. Bonding of Cf/SiC composite to Invar alloy using an active cement, Ag-Cu eutectic and Cu interlayer

    NASA Astrophysics Data System (ADS)

    Lei, Zhao; Xiaohong, Li; Jinbao, Hou; Qiang, Sun; Fuli, Zhang

    2012-10-01

    The interfacial microstructures and mechanical properties of the joints formed by active cement added brazing in vacuum of Cf/SiC composite to Invar alloy, using Ag-Cu eutectic alloy and pure copper foil as braze alloy and interlayer respectively, were investigated. CuTi, Cu4Ti3, Fe2Ti and the reaction layer of TiC and Si were the predominant components at the joint interface. The maximum shear strength of the joint was 77 MPa for brazing at 850 °C for 15 min. The results show that active cement added brazing in vacuum using Ag-Cu eutectic alloy and Cu interlayer can be used successfully for joining Cf/SiC composites to Invar alloy.

  6. Mechanistic selection and growth of twinned bicrystalline primary silicon in near eutectic aluminum-silicon alloys

    NASA Astrophysics Data System (ADS)

    Jung, Choonho

    Morphological evolution and selection of angular primary silicon is investigated in near-eutectic Al-Si alloys. Angular silicon arrays are grown directionally in a Bridgman furnace at velocities in the regime of 10-3 m/sec and with a temperature gradient of 7.5x103 K/m. Under these conditions, the primary Si phase grows as an array of twinned bicrystalline dendrites, where the twinning gives rise to a characteristic 8-pointed star-shaped primary morphology. While this primary Si remains largely faceted at the growth front, a complex structure of coherent symmetric twin boundaries enables various adjustment mechanisms which operate to optimize the characteristic spacings within the primary array. In the work presented here, this primary silicon growth morphology is examined in detail. In particular, this thesis describes the investigation of (1) morphological selection of the twinned bicrystalline primary starshape morphology; (2) primary array behavior, including the lateral propagation of the starshape grains and the associated evolution of a strong <100> texture; (3) the detailed structure of the 8-pointed star-shaped primary morphology, including the twin boundary configuration within the central core; (4) the mechanisms of lateral propagation and spacing adjustment during array evolution; and (5) the thermosolutal conditions (i.e. operating state) at the primary growth front, including composition and phase fraction in the vicinity of the primary tip. Experimental methods include directional solidification, high-resolution serial milling, electron-probe microanalysis, backscattered electron diffraction, and high resolution transmission electron microscopy techniques. The following key observations are made here. 1. It is found that slightly hypereutectic Al-Si alloys, directionally solidified at rate below 1mum/s, exhibit rapid emergence of a strong <100> texture, associated with the selection and lateral propagation of the star-shaped growth mode. The dominant

  7. The single-electrode Peltier heats of Li-Al alloy electrodes in LiCl-KCl eutectic system

    SciTech Connect

    Amezawa, Koji; Ito, Yasuhiko; Tomii, Yoichi )

    1994-11-01

    This paper presents the single-electrode Peltier heat of cathodic (or anodic) reaction of Li-Al alloy electrode in a coexisting phase state, or an intermetallic compound phase state estimated by thermoelectric-power measurement. The thermoelectric-power measurements of Li-Al alloys in various coexisting phase states were carried out with both potentiometric and potential-sweep methods in the LiCl-KCl eutectic system between 673 and 843 K. The values of the thermoelectric power of Li-Al alloys calculated by using thermodynamic literature data were in good agreement with those obtained by experiment. The single-electrode Peltier heat changes drastically with change of its phase state, and it was found that the formation reactions of [beta] (Li[sub 0.5]Al[sub 0.5]) and [gamma] (Li[sub 0.6]Al[sub 0.4]) phases are exothermic, and those of liquid phase from [beta] and [gamma] phase are endothermic. The single-electrode Peltier heat for the cathodic formation reaction of Li-Al alloy in intermetallic compound [gamma] phase is estimated to be exothermic by using the measured values of thermoelectric powers of Li-Al alloys in ([beta] + [gamma]) and ([gamma] + liq.) regions.

  8. Solubility and excessive thermodynamic characteristics of Pr and Nd in the Ga-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Melchakov, S. Yu.; Yamshchikov, L. F.; Osipenko, A. G.; Pozdeev, P. A.; Rusakov, M. A.

    2015-08-01

    The praseodymium and neodymium solubilities in the gallium-tin eutectic melt were measured for the first time in a temperature range of 423-1073 K using a high-temperature sampling technique. The data on the activity and solubility are used to calculate the activity coefficients, the excessive thermodynamic characteristics of α-praseodymium and α-neodymium in the Ga-Sn eutectic melts, and the separation factor for the Pr/Nd pair on gallium-tin electrodes in chloride melts.

  9. Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2002-01-01

    Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

  10. Assessment of Post-eutectic Reactions in Multicomponent Al-Si Foundry Alloys Containing Cu, Mg, and Fe

    NASA Astrophysics Data System (ADS)

    Javidani, Mousa; Larouche, Daniel; Grant Chen, X.

    2015-07-01

    Post-eutectic reactions occurring in Al-Si hypoeutectic alloys containing different proportions of Cu, Mg, and Fe were thoroughly investigated in the current study. As-cast microstructures were initially studied by optical and electron microscopy to investigate the microconstituents of each alloy. Differential scanning calorimetry (DSC) was then used to examine the phase transformations occurring during the heating and cooling processes. Thermodynamic calculations were carried out to assess the phase formation under equilibrium and in nonequilibrium conditions. The Q-Al5Cu2Mg8Si6 phase was predicted to precipitate from the liquid phase, either at the same temperature or earlier than the θ-Al2Cu phase depending on the Cu content of the alloy. The AlCuFe-intermetallic, which was hardly observed in the as-cast microstructure, significantly increased after the solution heat treatment in the alloys containing high Cu and Fe contents following a solid-state transformation of the β-Al5FeSi phase. After the solution heat treatment, the AlCuFe-intermetallics were mostly identified with the stoichiometry of the Al7Cu2Fe phase. Thermodynamic calculations and microstructure analysis helped in determining the DSC peak corresponding to the melting temperature of the N-Al7Cu2Fe phase. The effect of Cu content on the formation temperature of π-Al8Mg3FeSi6 is also discussed.

  11. Eutectic morphology evolution and Sr-modification in Al-Si based alloys studied by 3D phase-field simulation coupled to Calphad data

    NASA Astrophysics Data System (ADS)

    Eiken, J.; Apel, M.

    2015-06-01

    The mechanical properties of Al-Si cast alloys are mainly controlled by the morphology of the eutectic silicon. Phase-field simulations were carried out to study the evolution of the multidimensional branched eutectic structures in 3D. Coupling to a Calphad database provided thermodynamic data for the multicomponent multiphase Al-Si-Sr-P system. A major challenge was to model the effect of the trace element Sr. Minor amounts of Sr are known to modify the silicon morphology from coarse flakes to fine coral-like fibers. However, the underlying mechanisms are still not fully understood. Two different in literature most discussed mechanisms were modelled: a) an effect of Sr on the growth kinetics of eutectic silicon and b) the formation of Al2Si2Sr on AlP particles, which consumes most potent nucleation sites and forces eutectic silicon to form with lower frequency and higher undercooling. The phase-field simulations only revealed a successful modification of the eutectic morphology when both effects acted in combination. Only in this case a clear depression of the eutectic temperature was observed. The required phase formation sequence L → fcc-(Al) → AlP → Al2Si2Sr → (Si) determines critical values for the Sr and P content.

  12. Electrodeposition mechanism and characterization of Ni-Cu alloy coatings from a eutectic-based ionic liquid

    NASA Astrophysics Data System (ADS)

    Wang, Shaohua; Guo, Xingwu; Yang, Haiyan; Dai, JiChun; Zhu, Rongyu; Gong, Jia; Peng, Liming; Ding, Wenjiang

    2014-01-01

    The electrodeposition mechanism, microstructures and corrosion resistances of Ni-Cu alloy coatings on Cu substrate were investigated in a choline chloride-urea (1:2 molar ratio) eutectic-based ionic liquid (1:2 ChCl-urea IL) containing nickel and copper chlorides. Cyclic voltammetry showed that the onset reduction potentials for Cu (˜-0.32 V) and for Ni (˜-0.47 V) were close to each other, indicating that Ni-Cu co-deposition could be easily achieved in the absence of complexing agent which was indispensable in aqueous plating electrolyte. Chronoamperometric investigations revealed that Ni-Cu deposits followed the three-dimensional instantaneous nucleation/growth mechanism, thus producing a solid solution. The compositions, microstructures and corrosion resistances of Ni-Cu alloy coatings were significantly dependent on the deposition current densities. Ni-Cu alloy coatings were α-Ni(Cu) solid solutions, and the coating containing ˜17.6 at.% Cu exhibited the best corrosion resistance because of its dense and crack-free structure.

  13. Physical chemistry of the organic analog of metal metal eutectic and monotectic alloys

    NASA Astrophysics Data System (ADS)

    Rai, U. S.; Rai, R. N.

    1998-01-01

    The phase diagram of an organic analog of a metal-metal system involving succinonitrile (SCN) and carbontetrabromide (CTB) shows the formation of a eutectic (0.996 mole fraction of SCN) and a monotectic (0.040 mole fraction of SCN) with a wide range of miscibility gap in the system. The consolute temperature is 111.5°C above the monotectic horizontal. The growth data, determined by measuring the rate of movement of solid-liquid interface in a capillary, at different undercooling (Δ T) suggest that they obey the parabolic law, v= u(Δ T) n, where v is the linear velocity of crystallization and u and n are constants depending on the nature of materials involved. Using enthalpy of fusion of the pure components, the eutectic and the monotectic, entropy of fusion, Jackson's roughness parameter, interfacial energy, size of the critical nucleus and excess thermodynamic functions were calculated. While microstructural investigations of pure components give dendritic microstructures, those of eutectic and monotectic give characteristic lamellar structures.

  14. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    SciTech Connect

    Akiya, T. Sepehri-Amin, H.; Ohkubo, T.; Liu, J.; Hono, K.; Hioki, K.; Hattori, A.

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  15. The Strength of the Spatially Interconnected Eutectic Network in HPDC Mg-La, Mg-Nd, and Mg-La-Nd Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Bao; Gavras, Serge; Nagasekhar, Anumalasetty V.; Cáceres, Carlos Horacio; Easton, Mark A.

    2014-09-01

    3D numerical images of the intergranular percolating eutectic of two binary alloys, Mg-0.62 at. pctLa and Mg-0.60 at. pctNd, created using dual beam FIB tomography, were incorporated into an FEM code to model their tensile behavior. Due to its high volume fraction (29.9 pct), the behavior of the Mg-La network was akin to that of a stretch-dominated micro-truss structure, whereas the Mg-Nd's, with a relatively low volume fraction (7.5 pct), mimicked that of a bending-dominated structure. The 3D network contributed some 37 MPa to the strength of the Mg-La alloy casting, whereas it only added about 1.4 MPa to the Mg-Nd's. The model predictions based on the binary alloys were verified using cast-to-shape specimens of the Mg-La and two ternary Mg-La-Nd alloys, subjected to a flash-annealing aiming at breaking up the continuity of the 3D network, while preserving the rest of the microstructure unchanged. The flash-annealed specimens exhibited a decrease in strength that matched closely the computed values. Implications regarding alloy design involving the eutectic network and solid solution hardening of more complex alloys are discussed.

  16. Fabrication of Sn-3.5Ag Eutectic Alloy Powder by Annealing Sub-Micrometer Sn@Ag Powder Prepared by Citric Acid-Assisted Ag Immersion Plating.

    PubMed

    Chee, Sang-Soo; Choi, Eun Byeol; Lee, Jong-Hyun

    2015-11-01

    A Sn-3.5Ag eutectic alloy powder has been developed by chemically synthesizing sub-micrometer Sn@Ag powder at room temperature. This synthesis was achieved by first obtaining a sub-micrometer Sn powder for the core using a modified variant of the polyol method, and then coating this with a uniformly thin and continuous Ag layer through immersion plating in 5.20 mM citric acid. The citric acid was found to play multiple roles in the Ag coating process, acting as a chelating agent, a reducing agent and a stabilizer to ensure coating uniformity; and as such, the amount used has an immense influence on the coating quality of the Ag shells. It was later verified by transmission electron microscopy and X-ray diffraction analysis that the coated Ag layer transfers to the Sn core via diffusion to form an Ag3Sn phase at room temperature. Differential scanning calorimetry also revealed that the synthesized Sn@Ag powder is nearly transformed into Sn-3.5Ag eutectic alloy powder upon annealing three times at a temperature of up to 250 degrees C, as evidenced by a single melting peak at 220.5 degrees C. It was inferred from this that Sn-3.5Ag eutectic alloy powder can be successfully prepared through the synthesis of core Sn powders by a modified polyol method, immersion plating using citric acid, and annealing, in that order. PMID:26726525

  17. Volumetric properties of near-eutectic liquid Li-Pb alloys

    NASA Astrophysics Data System (ADS)

    Abdullaev, R. N.; Agazhanov, A. Sh.; Khairulin, R. A.; Stankus, S. V.

    2016-03-01

    The density and the thermal expansion of liquid lithium-lead alloys with Pb content of 83.0 and 84.3 at. % was measured using gamma-ray attenuation technique over the temperature range from liquidus to 1000 K. The density change during solid-liquid phase transition was directly measured for the first time for Li15.7Pb84.3 alloy. A comparison of the obtained results with literature data has been carried out.

  18. Wafer-level integration of NiTi shape memory alloy on silicon using Au-Si eutectic bonding

    NASA Astrophysics Data System (ADS)

    Gradin, Henrik; Bushra, Sobia; Braun, Stefan; Stemme, Göran; van der Wijngaart, Wouter

    2013-01-01

    This paper reports on the wafer level integration of NiTi shape memory alloy (SMA) sheets with silicon substrates through Au-Si eutectic bonding. Different bond parameters, such as Au layer thicknesses and substrate surface treatments were evaluated. The amount of gold in the bond interface is the most important parameter to achieve a high bond yield; the amount can be determined by the barrier layers between the Au and Si or by the amount of Au deposition. Deposition of a gold layer of more than 1 μm thickness before bonding gives the most promising results. Through patterning of the SMA sheet and by limiting bonding to small areas, stresses created by the thermal mismatch between Si and NiTi are reduced. With a gold layer of 1 μm thickness and bond areas between 200 × 200 and 800 × 800 μm2 a high bond strength and a yield above 90% is demonstrated.

  19. Gravitational influence on eutectic solidification

    NASA Technical Reports Server (NTRS)

    Sokolowski, Robert S.; Glicksman, Martin E.

    1992-01-01

    The effect of gravity on eutectic solidification was investigated experimentally for Pb-Sn binary eutectic alloys. It is found that the separation of the primary crystals of the binary system from the coupled eutectic occurs over a wide range of cooling rates and gravitational fields (100-100,000 g). The separation is strongly influenced by the nucleation behavior of the particular alloy system. A mechanism for the strong phase separation is postulated on the basis of cloud convection models in atmospheric convection.

  20. Aluminum-silicon eutectic alloy improves electrical and mechanical contact to silicon carbide

    NASA Technical Reports Server (NTRS)

    Shier, J. S.

    1970-01-01

    Alloy contact layer is made at relatively low temperature and has good wetting characteristics. Contacts adhere well to silicon carbide surface, penetrating about 300 to 500 angstroms into it. Contacts are ohmic on p-type silicon carbide and blocking on n-type.

  1. An investigation to the effect of deformation-heat treatment cycle on the eutectic morphology and mechanical properties of a Thixocast A356 alloy

    SciTech Connect

    Haghshenas, M.; Zarei-Hanzaki, A.; Jahazi, M.

    2009-08-15

    The influences of deformation, heat treatment temperature and holding time on morphology and size distribution of Si containing eutectic phases of Thixocast Al-7Si-0.4 Mg alloy were investigated. The novel thermo-mechanical treatment consisted of initial cold working practice followed by a solution heat treatment at 540 deg. C for durations ranging from 2 min to 120 min followed by water quenching. Optical and scanning electron microscopes were used to study the influence of process parameters on microstructure evolution. Also, final mechanical properties were investigated using hardness test. The results indicate that, under appropriate conditions it is possible to achieve an ultrafine grain microstructure with the eutectic Si fibers fragmented and spheroidized in the entire microstructure. It was also found that, an agglomeration of sphrodized particles occurs and is governed by Ostwald ripening mechanism.

  2. Effect of microtextured surface topography on the wetting behavior of eutectic gallium-indium alloys.

    PubMed

    Kramer, Rebecca K; Boley, J William; Stone, Howard A; Weaver, James C; Wood, Robert J

    2014-01-21

    Liquid-embedded elastomer electronics have recently attracted much attention as key elements of highly deformable and "soft" electromechanical systems. Many of these fluid-elastomer composites utilize liquid metal alloys because of their high conductivities and inherent compliance. Understanding how these alloys interface with surfaces of various composition and texture is critical to the development of parallel processing technology, which is needed to create more complex and low-cost systems. In this work, we explore the wetting behaviors between droplets of gallium-indium alloys and thin metal films, with an emphasis on tin and indium substrates. We find that metallic droplets reactively wet thin metal foils, but the wettability of the foils may be tuned by the surface texture (produced by sputtering). The effects of both composition and texture of the substrate on wetting dynamics are quantified by measuring contact angle and droplet contact diameter as a function of time. Finally, we apply the Cassie-Baxter model to the sputtered and native substrates to gain insight into the behavior of liquid metals and the role of the oxide formation during interfacial processes. PMID:24358994

  3. Microstructural changes caused by thermal treatment and their effects on mechanical properties of a gamma/gamma prime - delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Microstructural changes due to thermal treatments of a directionally solidified gamma/gamma'-delta eutectic alloy were investigated. Aging treatments of 8 to 48 hours and ranging from 750 to 1120 C were given to the alloy in both its as directionally solidified condition and after gamma' solutioning. Aging resulted in gamma' coarsening gamma precipitates in delta, and delta and gamma'' precipitates in delta. The tensile strength was increased about 12 percent at temperatures up to 900 C by a heat treatment. Times to rupture were essentially the same or greater than for as directionally solidified material. Tensile and rupture ductility in the growth direction of the alloy were reduced by the heat treatment.

  4. Shear rupture of a directionally solidified eutectic gamma/gamma prime - alpha (Mo) alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1978-01-01

    Directionally solidified Mo alloys are evaluated to determine the shear rupture strength and to possibly improve it by microstructural and heat treatment variations. Bars of the alloy containing nominally 5.7% Al and 33.5% Mo by weight with balance Ni were directionally solidified at rates between 10 and 100 mm per hour in furnaces with thermal gradients at the liquid-solid interface of 250 or 100 C per cm. A limited number of longitudinal shear rupture tests were conducted at 760 C and 207 MPa in the as - solidified and in several heat treated conditions. It is shown that shear rupture failures are partly transgranular and that resistance to failure is prompted by good fiber alignment and a matrix structure consisting mainly of gamma prime. Well aligned as - solidified specimens sustained the shear stress for an average of 81 hours. A simulated coating heat treatment appeared to increase the transformation of gamma to gamma prime and raised the average shear life of aligned specimens to 111 hours. However, heat treatments at 1245 C and especially at 1190 C appeared to be detrimental by causing partial solutioning of the gamma prime, and reducing lives to 47 and 10 hours, respectively.

  5. Spheroidization of Eutectic Silicon in Direct-Electrolytic Al-Si Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ruyao; Lu, Weihua

    2013-06-01

    The spheroidization process of direct-electrolytic Al-Si alloy (DEASA) containing Si content in the range of 7 to 12 pct heated at temperatures of 778 K to 803 K (505 °C to 530 °C) was studied. The width, length, and aspect ratio of Si particles were measured to quantitatively analyze the microstructural variety of Si phase during the heating process in terms of chemical composition and remelting. Compared to existing Al-Si alloy, the lower soaking temperature of 778 K to 783 K (505 °C to 510 °C) is required to obtain the full spheroidization of the Si phase of DEASA. When remelting DEASA, a satisfactory granulation rate can be achieved at a higher soak temperature of 788 K to 803 K (515 °C to 530 °C). The origin of the high spheroidizaton rate is attributed to the microstructural characteristic relative to the electrolysis process. It would be expected that high crystallographic defects of Si grain result in the complete spheroidization of Si phase at lower temperatures for a short period.

  6. Evaluation of 2.25Cr-1Mo Alloy for Containment of LiCl/KCl Eutectic during the Pyrometallurgical Processing of Used Nuclear Fuel

    SciTech Connect

    B.R. Westphal; S.X. Li; G.L. Fredrickson; D. Vaden; T.A. Johnson; J.C. Wass

    2011-03-01

    Recovery of uranium from the Mk-IV and Mk-V electrorefiner vessels containing a LiCl/KCl eutectic salt has been on-going for 14 and 12 years, respectively, during the pyrometallurgical processing of used nuclear fuel. Although austenitic stainless steels are typically utilized for LiCl/KCl salt systems, the presence of cadmium in the Mk-IV electrorefiner dictates an alternate material. A 2.25Cr-1Mo alloy (ASME SA-387) was chosen due to the absence of nickel in the alloy which has a considerable solubility in cadmium. Using the transition metal impurities (iron, chromium, nickel, molybdenum, and manganese) in the electrorefined uranium products, an algorithm was developed to derive values for the contribution of the transition metals from the various input sources. Weight loss and corrosion rate data for the Mk-V electrorefiner vessel were then generated based on the transition metal impurities in the uranium products. To date, the corrosion rate of the 2.25Cr-1Mo alloy in LiCl/KCl eutectic is outstanding assuming uniform (i.e. non-localized) conditions.

  7. Structure and creep rupture properties of directionally solidified eutectic gamma/gamma-prime-alpha alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1982-01-01

    A simple ternary gamma/gamma-prime-alpha alloy of nominal composition (wt-%) Ni-32Mo-6Al has been directionally solidified at 17 mm/h and tested in creep rupture at 1073, 1173, and 1273 K. A uniform microstructure consisting of square-shaped Mo fibers in a gamma + gamma-prime matrix was found despite some variation in the molybdenum and aluminum concentrations along the growth direction. Although the steady-state creep rate is well described by the normal stress temperature equation, the stress exponent (12) and the activation energy (580 kJ/mol) are high. The rupture behavior is best characterized by the Larson-Miller parameter where the constant equals 20.

  8. Evolution of insoluble eutectic Si particles in anodic oxidation films during adipic-sulfuric acid anodizing processes of ZL114A aluminum alloys

    NASA Astrophysics Data System (ADS)

    Hua, Lei; Liu, Jian-hua; Li, Song-mei; Yu, Mei; Wang, Lei; Cui, Yong-xin

    2015-03-01

    The effects of insoluble eutectic Si particles on the growth of anodic oxide films on ZL114A aluminum alloy substrates were investigated by optical microscopy (OM) and scanning electron microscopy (SEM). The anodic oxidation was performed at 25°C and a constant voltage of 15 V in a solution containing 50 g/L sulfuric acid and 10 g/L adipic acid. The thickness of the formed anodic oxidation film was approximately 7.13 μm. The interpore distance and the diameters of the major pores in the porous layer of the film were within the approximate ranges of 10-20 nm and 5-10 nm, respectively. Insoluble eutectic Si particles strongly influenced the morphology of the anodic oxidation films. The anodic oxidation films exhibited minimal defects and a uniform thickness on the ZL114A substrates; in contrast, when the front of the oxide oxidation films encountered eutectic Si particles, defects such as pits and non-uniform thickness were observed, and pits were observed in the films.

  9. Dissolution and oxidation behaviour of various austenitic steels and Ni rich alloys in lead-bismuth eutectic at 520 °C

    NASA Astrophysics Data System (ADS)

    Roy, Marion; Martinelli, Laure; Ginestar, Kevin; Favergeon, Jérôme; Moulin, Gérard

    2016-01-01

    Ten austenitic steels and Ni rich alloys were tested in static lead-bismuth eutectic (LBE) at 520 °C in order to obtain a selection of austenitic steels having promising corrosion behaviour in LBE. A test of 1850 h was carried out with a dissolved oxygen concentration between 10-9 and 5 10-4 g kg-1. The combination of thermodynamic of the studied system and literature results leads to the determination of an expression of the dissolved oxygen content in LBE as a function of temperature: RT(K)ln[O](wt%) = -57584/T(K) -55.876T(K) + 254546 (R is the gas constant in J mol-1 K-1). This relation can be considered as a threshold of oxygen content above which only oxidation is observed on the AISI 316L and AISI 304L austenitic alloys in static LBE between 400 °C and 600 °C. The oxygen content during the test leads to both dissolution and oxidation of the samples during the first 190 h and leads to pure oxidation for the rest of the test. Results of mixed oxidation and dissolution test showed that only four types of corrosion behaviour were observed: usual austenitic steels and Ni rich alloys behaviour including the reference alloy 17Cr-12Ni-2.5Mo (AISI 316LN), the 20Cr-31Ni alloy one, the Si containing alloy one and the Al containing alloy one. According to the proposed criteria of oxidation and dissolution kinetics, silicon rich alloys and aluminum rich alloy presented a promising corrosion behaviour.

  10. Length-scale dependent mechanical properties of Al-Cu eutectic alloy: Molecular dynamics based model and its experimental verification

    SciTech Connect

    Tiwary, C. S. Chattopadhyay, K.; Chakraborty, S.; Mahapatra, D. R.

    2014-05-28

    This paper attempts to gain an understanding of the effect of lamellar length scale on the mechanical properties of two-phase metal-intermetallic eutectic structure. We first develop a molecular dynamics model for the in-situ grown eutectic interface followed by a model of deformation of Al-Al{sub 2}Cu lamellar eutectic. Leveraging the insights obtained from the simulation on the behaviour of dislocations at different length scales of the eutectic, we present and explain the experimental results on Al-Al{sub 2}Cu eutectic with various different lamellar spacing. The physics behind the mechanism is further quantified with help of atomic level energy model for different length scale as well as different strain. An atomic level energy partitioning of the lamellae and the interface regions reveals that the energy of the lamellae core are accumulated more due to dislocations irrespective of the length-scale. Whereas the energy of the interface is accumulated more due to dislocations when the length-scale is smaller, but the trend is reversed when the length-scale is large beyond a critical size of about 80 nm.

  11. The effect of hot-rolling on chill-cast AI-AI3Ni, chill-cast AI-AI2Cu, and Unidirectionally Solidified AI-AI3Ni Eutectic Alloys

    NASA Astrophysics Data System (ADS)

    Jardine, F. S. J.; Cantor, B.

    1986-11-01

    The effect of hot-rolling on the mechanical properties and microstructures of chill-cast Al-Al3Ni, chill-cast Al-Al2Cu, and unidirectionally solidified Al-Al3Ni eutectic alloys has been studied. The chill-cast eutectic alloys were produced by casting into preheated mild steel molds placed on copper chills. This system promoted growth along the length of the ingot and not radially from the mold wall. Cellular microstructures resulted with good alignment of Al3Ni fibers or Al2Cu lamellae within the cells and an interfiber/lamellar spacing of ~ 1 /urn. In contrast, the Al-Al3Ni eutectic alloy was also unidirectionally solidified at a growth rate of 3 x 10-1 m s-1 in a conventional horizontal crystal grower. This produced well-aligned Al3Ni fibers with an interfiber spacing of 1.2 ώm. Both the unidirectionally solidified and chill-cast Al-Al3Ni eutectic alloy can be hot-rolled at 773 K to reductions in area of greater than 95 pct. Deformation was achieved by Al3Ni fiber fracturing followed by separation of the broken fiber fragments in the rolling direction. Additionally, for the chill-cast eutectic the cellular microstructure disappeared and the Al3Ni fibers were homogeneously distributed throughout the matrix, after area reductions of 60 to 70 pct. In both cases, the eutectic microstructure was deformed with a constant volume fraction of Al3Ni/unit volume being maintained during rolling. The chill-cast Al-Al2Cu eutectic alloy can be hot-rolled at 773 K to an area reduction of ~50 pct, after the continuous brittle Al2Cu phase within the cells has been ‘broken up’ by coarsening at high temperature. The variations of room temperature tensile properties for the chill-cast and unidirectionally solidified eutectic alloys were measured as a function of reduction of thickness during hot-rolling and the results were compared with predicted strengths from discontinuous fiber reinforcement theory.

  12. Thermodynamic properties and single-electrode Peltier heats of a Li-Al alloy in a LiCl-KCl eutectic melt

    SciTech Connect

    Amezawa, Koji; Yamamoto, Naoichi; Tomii, Yoichi; Ito, Yasuhiko

    1999-03-01

    Thermodynamic properties of a Li-Al alloy in the two-phase ({alpha}Al + {beta}LiAl), ({beta}LiAl + {gamma}Li{sub 3}Al{sub 2}), and ({gamma}Li{sub 3}Al{sub 2} + liquid) regions, and in the single {beta}LiAl phase region were determined from electromotive force measurements in a LiCl-KCl eutectic melt at temperatures from 650 to 76f0 K. From the obtained thermodynamic properties, the single-electrode Peltier heat of a Li-Al alloy electrode was evaluated as a function of the alloy composition. It turned out that the single-electrode Peltier heat of a Li-Al alloy electrode exhibits discontinuities at the compositions of coexisting-single phase boundaries. The change of the single-electrode Peltier heat on a phase boundary was interpreted thermodynamically and was found to follow from thermodynamic data for the single phases and the phase diagram data.

  13. Spectrographic analysis of bismuth-tin eutectic alloys by spark-ignited low-voltage ac-arc excitation

    NASA Technical Reports Server (NTRS)

    Huff, E. A.; Kulpa, S. J.

    1969-01-01

    Spectrographic method determines individual stainless steel components in molten bismuth-42 w/o tin eutectic to determine the solubility of Type 304 stainless steels. It utilizes the high sensitivity and precision of the spark-ignited, low-voltage ac-arc excitation of samples rendered homogeneous by dissolution.

  14. Microstructural Characterization of a Directionally-Solidified Ni-33 (at. %)Al-31Cr-3Mo Eutectic Alloy as a Function of Withdrawal Rate

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.; Salem, J. A.

    2000-01-01

    The Ni-33 (at. %)Al-3lCr-3Mo eutectic alloy was directionally-solidified (DS) at different rates, V(sub I), varying between 2.5 to 508 mm/ h. Detailed qualitative and quantitative metallographic and chemical analyses were conducted on the directionally-solidified rods. The microstructures consisted of eutectic colonies with parallel lamellar NiAl/(Cr,Mo) plates for solidification rates at and below 12.7 mm/ h. Cellular eutectic microstructures were observed at higher solidification rates, where the plates exhibited a radial pattern. The microstructures were demonstrated to be fairly uniform throughout a 100 mm length of the DS zone by quantitative metallography. The average cell size, bar-d, decreased with increasing growth rate to a value of 125 microns at 508 mm/ h according to the relation bar-d (microns) approx. = 465 V(sup -0.22, sub I), where V(sub I) is in mm/ h. Both the average NiAl plate thickness, bar-Delta(sub NiAl), and the interlamellar spacing, bar-lambda, were observed to be constant for V(sub I) less than or = 50.8 mm/ h but decreased with increasing growth rate above this value as 0.93 bar-Delta(sub NiAl)(microns) = 61.2 V(sup -0.93, sub I) and bar-lambda (microns) = 47.7 V(sup -0.64, sub I), respectively. The present results are detailed on a microstructural map. Keywords Optical microscopy, microstructure, compounds intermetallic, directional solidification

  15. Effect of swaging on the 1000 C compressive slow plastic flow characteristics of the directionally solidified eutectic alloy gamma/gamma prime-alpha

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1983-01-01

    Swaging between 750 and 1050 C has been investigated as a means to introduce work into the directionally solidified eutectic alloy gamma/gamma prime-alpha (Ni-32.3 wt percent Mo-6.3 wt percent Al) and increase the elevated temperature creep strength. The 1000 C slow plastic compressive flow stress-strain rate properties in air of as-grown, annealed, and worked nominally 10 and 25 percent materials have been determined. Swaging did not improve the slow plastic behavior. In fact large reductions tended to degrade the strength and produced a change in the deformation mechanism from uniform flow to one involving intense slip band formation. Comparison of 1000 C tensile and compressive strength-strain rate data reveals that deformation is independent of the stress state.

  16. Nucleation-controlled microstructures and anomalous eutectic formation in undercooled Co-Sn and Ni-Si eutectic melts

    NASA Astrophysics Data System (ADS)

    Li, Mingjun; Kuribayashi, Kazuhiko

    2003-12-01

    Co-20.5 at. pct Sn and Ni-21.4 at. pct Si eutectic alloys have been levitated and undercooled in an electromagnetic levitator (EML) and then solidified spontaneously at different undercoolings. The original surface and cross-sectional morphologies of these solidified samples consist of separate eutectic colonies regardless of melt undercooling, indicating that microstructures in the free solidification of the eutectic systems are nucleation controlled. Regular lamellae always grow from the periphery of an independent anomalous eutectic grain in each eutectic colony. This typical morphology shows that the basic unit should be a single eutectic colony, when discussing the solidification behavior. Special emphasis is focused on the anomalous eutectic formation after a significant difference in linear kinetic coefficients is recognized for terminal eutectic phases, in particular when a eutectic reaction contains a nonfaceted disordered solid solution and a faceted ordered intermetallic compound as the terminal eutectic phases. It is this remarkable difference in the linear kinetic coefficients that leads to a pronounced difference in kinetic undercoolings. The sluggish kinetics in the interface atomic attachment of the intermetallic compound originates the occurrence of the decoupled growth of two eutectic phases. Hence, the current eutectic models are modified to incorporate kinetic undercooling, in order to account for the competitive growth behavior of eutectic phases in a single eutectic colony. The critical condition for generating the decoupled growth of eutectic phases is proposed. Further analysis reveals that a dimensionless critical undercooling may be appropriate to show the tendency for the anomalous eutectic-forming ability when considering the difference in linear kinetic coefficients of terminal eutectic phases. This qualitative criterion, albeit crude with several approximations and assumptions, can elucidate most of the published experimental results

  17. Effects of an applied magnetic field on directional solidification of off-eutectic Bi-Mn alloys

    NASA Technical Reports Server (NTRS)

    Decarlo, J. L.; Pirich, R. G.

    1987-01-01

    Off-eutectic compositions of Bi-Mn were directionally solidified in applied transverse magnetic fields up to 3 kG to determine the effects on thermal and solutal convection. For Bi-rich compositions, the magnetic field appeared to increase mixing as determined from thermal, morphological, chemical and magnetic analyses. For Mn-rich compositions morphological and chemical analyses suggest some reduction in mixing due to application of the magnetic field. Conductivity gradients in the melt are suggested as a possible mechanism for the observed results.

  18. Volume Fraction Determination in Cast Superalloys and DS Eutectic Alloys by a New Practice for Manual Point Counting

    NASA Technical Reports Server (NTRS)

    Andrews, C. W.

    1976-01-01

    Volume fraction of a constituent or phase was estimated in six specimens of conventional and DS-eutectic superalloys, using ASTM E562-76, a new standard recommended practice for determining volume fraction by systematic manual point count. Volume fractions determined ranged from 0.086 to 0.36, and with one exception, the 95 percent relative confidence limits were approximately 10 percent of the determined volume fractions. Since the confidence-limit goal of 10 percent, which had been arbitrarily chosen previously, was achieved in all but one case, this application of the new practice was considered successful.

  19. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  20. Patterned eutectic bonding with Al/Ge thin films for MEMS

    NASA Astrophysics Data System (ADS)

    Zavracky, Paul M.; Vu, Bao

    1995-09-01

    In this paper, we report our results using eutectic bonding with the aluminum/germanium alloy to create high quality bonds. The results of a series of experiments conducted to optimize eutectic alloy bonding for MEMS are described. Issues discussed include surface preparation, eutectic composition, bonding apparatus and bonding conditions (temperature and time).

  1. The Effects of Adding Elements of Zinc and Magnesium on Ag-Cu Eutectic Alloy for Warming Acupuncture

    PubMed Central

    Park, Il Song; Kim, Keun Sik; Lee, Min Ho

    2013-01-01

    The warming acupuncture for hyperthermia therapy is made of STS304. However, its needle point cannot be reached to a desirable temperature due to heat loss caused by low thermal conductivity, and the quantification of stimulation condition and the effective standard establishment of warming acupuncture are required as a heat source. Accordingly, in this study, after Ag-Cu alloys with different composition ratios were casted and then mixed with additives to improve their physical and mechanical properties, the thermal conductivity and biocompatibility of the alloy specimens were evaluated for selecting suitable material. Ag-Cu binary alloys and ternary alloys added 5 wt% Zn or 2 wt% Mg were casted and then cold drawn to manufacture needles for acupuncture, and their physical properties, thermal conductivity, and biocompatibility were evaluated for their potential use in warming acupuncture. The results of this study showed that the physical and mechanical properties of the Ag-Cu alloys were improved by additives and that the thermal conductivity, machinability, and biocompatibility of the Ag-Cu alloys were improved by Mg addition. PMID:24078827

  2. Electrodeposition of Mg-Li-Al-La Alloys on Inert Cathode in Molten LiCl-KCl Eutectic Salt

    NASA Astrophysics Data System (ADS)

    Han, Wei; Chen, Qiong; Sun, Yi; Jiang, Tao; Zhang, Milin

    2011-12-01

    Electrochemical preparation of Mg-Li-Al-La alloys on inert electrodes was investigated in LiCl-KCl melt at 853 K (580 °C). Cyclic voltammograms (CVs) and square wave voltammograms (SWVs) show that the existence of AlCl3 or AlF3 could promote La deposition on an active Al substrate, which is predeposited on inert electrodes. All electrochemical tests show that the reduction of La3+ is a one-step reduction process with three electrons exchanged. The reduction of La(III)→La(0) occurred at -2.04 V, and the underpotential deposition (UPD) of La was detected at -1.55 V ( vs Ag/AgCl). The same phenomena concerning La UPD were observed on two inert cathodes, W and Mo. In addition, Mg-Li-Al-La alloys were obtained by galvanostatic electrolysis on the W cathode from La2O3 in LiCl-KCl-MgCl2-KF melts with aluminum as the anode. X-ray diffraction (XRD) measurements indicated that various phases like the Al2La, Al12Mg17, and βLi phase (LiMg/Li3Mg7) existed in the Mg-Li-Al-La alloys. The distribution of Mg, Al, and La in Mg-Li-Al-La alloys from the analysis of a scan electron micrograph (SEM) and energy dispersive spectrometry (EDS) indicated that the elements Mg, Al, and La distributed homogeneously in the alloys.

  3. Effect of undercooling on the microstructure of Ni-35 at. pct Mo (eutectic) and Ni-38 at. pct Mo (hypereutectic) alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1987-01-01

    Ni-35 at. pct Mo and Ni-38 at. pct Mo alloy specimens have been solidified from various levels of undercooling in the differential thermal analysis and the electromagnetic levitation units in a pyrex/vycor bed. The evolution of the microstructure in the solified specimens has been examined in terms of the degree of undercooling, the nature of the first phase to nucleate from the melt, and the specimen cooling rate. The melt has been observed to undercool more in the presence of intermetallic NiMo (beta) phase as compared to that in the presence of nickel-rich solid solution (gamma). The 'anomalous eutectic' type of microstructure has been shown to result from the initial formation of the dendritic skeleton of either of the two phases, its segmentation due to convection and ripening, and the subsequent nucleation of the other phase in the interdendritic liquid regions. The recalescence behavior has been examined as a function of undercooling and the nature of the phase nucleating first in the melt.

  4. Heterogeneous nucleation of entrained eutectic Si in high purity melt spun Al-Si alloys investigated by entrained droplet technique and DSC

    NASA Astrophysics Data System (ADS)

    Li, J. H.; Albu, M.; Ludwig, T. H.; Hofer, F.; Arnberg, L.; Schumacher, P.

    2016-03-01

    Entrained droplet technique and DSC analyses were employed to investigate the influence of trace elements of Sr, Eu and P on the heterogeneous nucleation of entrained eutectic Si in high purity melt spun Al-5wt.% Si alloys. Sr and Eu addition was found to exert negative effects on the nucleation process, while an increased undercooling was observed. This can be attributed to the formation of phosphide compounds having a lower free energy and hence may preferentially form compared to AlP. Only a trace P addition was found to have a profound effect on the nucleation process. The nucleation kinetics is discussed on the basis of the classical nucleation theory and the free growth model, respectively. The estimated AlP patch size was found to be sufficient for the free growth of Si to occur within the droplets, which strongly indicates that the nucleation of Si on an AlP patch or AlP particle is a limiting step for free growth. The maximum nucleation site density within one droplet is directly related to the size distribution of AlP particles or AlP patches for Si nucleation, but is independent of the cooling rates. Although the nucleation conditions were optimized in entrained droplet experiments, the observed mechanisms are also valid at moderate cooling conditions, such as in shape casting.

  5. Influence of Growth Rate on Microstructural Length Scales in Directionally Solidified NiAl-Mo Hypo-Eutectic Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Jianfei; Ma, Xuewei; Ren, Huiping; Chen, Lin; Jin, Zili; Li, Zhenliang; Shen, Jun

    2016-01-01

    In this article, the Ni-46.1Al-7.8Mo (at.%) alloy was directionally solidified at different growth rates ranging from 15 μm/s to 1000 μm/s under a constant temperature gradient (334 K/cm). The dependence of microstructural length scales on the growth rate was investigated. The results show that, with the growth rate increasing, the primary dendritic arm spacings (PDAS) and secondary dendritic arm spacings (SDAS) decreased. There exists a large distribution range in PDAS under directional solidification conditions at a constant temperature gradient. The average PDAS and SDAS as a function of growth rate can be given as λ1 = 848.8967 V-0.4509 and λ2 = 64.2196 V-0.4140, respectively. In addition, a comparison of our results with the current theoretical models and previous experimental results has also been made.

  6. A eutectic gold vapour laser

    NASA Astrophysics Data System (ADS)

    Tou, T. Y.; Cheak, K. E.; Low, K. S.

    This paper presents a eutectic gold vapour laser (EGVL) which uses the eutectic alloy of gold and silicon, Au/3.15Si, as the lasant. It was observed that, at low input power operation, the presence of the silicon vapour could increase the output of the 627.8 nm laser line by (50-60)% when compared with a gold vapour laser (GVL) which uses pure gold as the lasant. The improved laser output for the EGVL may be explained by an increased electron density, as a result of Penning ionization of silicon atoms. However, for higher input power operation, the EGVL showed a slower rate of increase in its laser output power and was overtaken by GVLs at a tube operating temperature of around 1650°C. This may be explained by a lowering of the electron temperature owing to increasing inelastic collisions between the electrons and silicon atoms which, although excited, may not produce additional electrons.

  7. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Significant advances have been made in the development of an environmentally stable coating for a very high strength, directionally solidified eutectic alloy designated NiTaC-13. Three duplex (two-layer) coatings survived 3,000 hours on a cyclic oxidation test (1,100 C to 90 C). These coatings were fabricated by first depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam heated source, followed by depositing an aluminizing overlayer. The alloy after exposure with these coatings was denuded of carbide fibers at the substrate/coating interface. It was demonstrated that TaC fiber denudation can be greatly retarded by applying a carbon-bearing coating. The coating was applied by thermal spraying followed by aluminization. Specimens coated with NiCrAlCY+Al survived over 2,000 hours in the cyclic oxidation test with essentially no TaC denudation. Coating ductility was studied for coated and heat-treated bars, and stress rupture life at 871 C and 1,100 C was determined for coated and cycled bars.

  8. Study of Eutectic Formation

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.

    1985-01-01

    The objectives of this program are to determine the influence of convection on the microstructure of eutectics and to develop a technique for revealing the longitudinal microstructure of the MnBi-Bi eutectic. Both objectives aim at trying to explain the observed influence of space processing on the microstructure of MnBi-Bi. A computer program was developed and used to determine the concentration field in front of a growing lamellar eutectic. From this the deviation of the interfacial concentration from the eutectic composition was calculated as a function of eutectic composition, freezing rate, convection, and lamellar spacing.

  9. Quantification of Primary Dendritic and Secondary Eutectic Nucleation Undercoolings in Rapidly Solidified Hypo-Eutectic Al-Cu Droplets

    NASA Astrophysics Data System (ADS)

    Bogno, A.-A.; Khatibi, P. Delshad; Henein, H.; Gandin, Ch.-A.

    2016-09-01

    This paper reports on the quantification of primary dendritic and secondary eutectic nucleation undercoolings during rapid solidification of impulse atomized hypo-eutectic Al-Cu droplets. The procedure consists in determining the eutectic fraction of each investigated droplet from the fraction of intermetallic Al2Cu obtained by Rietveld refinement analysis of neutrons scattering data. The corresponding eutectic nucleation undercooling is then deduced from the metastable phase diagram of the alloy. The primary dendritic nucleation undercooling is subsequently determined using semi-empirical coarsening models of secondary dendrite arms. The two nucleation undercoolings are finally used as input variables to run a microsegregation model for binary alloys. The fractions of eutectic computed by the microsegregation model compare very favorably with the experimental results.

  10. Quantification of Primary Dendritic and Secondary Eutectic Nucleation Undercoolings in Rapidly Solidified Hypo-Eutectic Al-Cu Droplets

    NASA Astrophysics Data System (ADS)

    Bogno, A.-A.; Khatibi, P. Delshad; Henein, H.; Gandin, Ch.-A.

    2016-06-01

    This paper reports on the quantification of primary dendritic and secondary eutectic nucleation undercoolings during rapid solidification of impulse atomized hypo-eutectic Al-Cu droplets. The procedure consists in determining the eutectic fraction of each investigated droplet from the fraction of intermetallic Al2Cu obtained by Rietveld refinement analysis of neutrons scattering data. The corresponding eutectic nucleation undercooling is then deduced from the metastable phase diagram of the alloy. The primary dendritic nucleation undercooling is subsequently determined using semi-empirical coarsening models of secondary dendrite arms. The two nucleation undercoolings are finally used as input variables to run a microsegregation model for binary alloys. The fractions of eutectic computed by the microsegregation model compare very favorably with the experimental results.

  11. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Smith, Reginald W.

    1999-01-01

    The long term goal of this project is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. Prior experimental results on the influence of microgravity on the microstructure of fibrous eutectics have been contradictory. Theoretical work at Clarkson University showed that buoyancy-driven convection in the vertical Bridgman configuration is not vigorous enough to alter the concentration field in the melt sufficiently to cause a measurable change in microstructure when the eutectic grows at minimum supercooling. Currently, there are four other hypotheses that might explain the observed changes in microstructure of fibrous eutectics caused by convection: (1) Disturbance of the concentration boundary layer arising from an off-eutectic melt composition and growth at the extremum; (2) Disturbance of the concentration boundary layer of a habit-modifying impurity; (3) Disturbance of the concentration boundary layer arising from an off-eutectic interfacial composition due to non-extremum growth; and (4) A fluctuating freezing rate combined with differences in the kinetics of fiber termination and fiber formation. We favor the last of these hypotheses. Thus, the primary objective of the present grant is to determine experimentally and theoretically the influence of a periodically varying freezing rate on eutectic solidification. A secondary objective is to determine the influence of convection on the microstructure of at least one other eutectic alloy that might be suitable for flight experiments.

  12. Eutectic growth under acoustic levitation conditions

    NASA Astrophysics Data System (ADS)

    Xie, W. J.; Cao, C. D.; Lü, Y. J.; Wei, B.

    2002-12-01

    Samples of Pb-Sn eutectic alloy with a high density of 8.5×103 kg/m3 are levitated with a single-axis acoustic levitator, and containerlessly melted and then solidified in argon atmosphere. High undercoolings up to 38 K are obtained, which results in a microstructural transition of ``lamellas-broken lamellas-dendrites.'' This transition is further investigated in the light of the coupled zone for eutectic growth and the effects of ultrasound. The breaking of regular eutectic lamellas and suppression of gravity-induced macrosegregation of (Pb) and (Sn) dendrites are explained by the complicated internal flow inside the levitated drop, which is jointly induced by the shape oscillation, bulk vibration and rotation of the levitated drop. The ultrasonic field is also found to drive forced surface vibration, which subsequently excites capillary ripples and catalyzes nucleation on the sample surface.

  13. Eutectic growth under acoustic levitation conditions.

    PubMed

    Xie, W J; Cao, C D; Lü, Y J; Wei, B

    2002-12-01

    Samples of Pb-Sn eutectic alloy with a high density of 8.5 x 10(3) kg/m(3) are levitated with a single-axis acoustic levitator, and containerlessly melted and then solidified in argon atmosphere. High undercoolings up to 38 K are obtained, which results in a microstructural transition of "lamellas-broken lamellas-dendrites." This transition is further investigated in the light of the coupled zone for eutectic growth and the effects of ultrasound. The breaking of regular eutectic lamellas and suppression of gravity-induced macrosegregation of (Pb) and (Sn) dendrites are explained by the complicated internal flow inside the levitated drop, which is jointly induced by the shape oscillation, bulk vibration and rotation of the levitated drop. The ultrasonic field is also found to drive forced surface vibration, which subsequently excites capillary ripples and catalyzes nucleation on the sample surface. PMID:12513291

  14. Physical chemistry of binary organic eutectic and monotectic alloys; 1,2,4,5-tetrachlorobenzene-β-naphthol and 1,2,4,5-tetramethylbenzene-succinonitrile systems

    NASA Astrophysics Data System (ADS)

    Rai, U. S.; Pandey, Pinky; Rai, R. N.

    2000-12-01

    Phase diagrams of 1,2,4,5-tetrachlorobenzene-β-naphthol and 1,2,4,5-tetramethylbenzene-succinonitrile systems which are organic analogues of a nonmetal-nonmetal and a nonmetal-metal system, respectively, show the formation of a simple eutectic (melting point 103.7°C) with 0.71 mole fraction of β-naphthol in the former case and a monotectic (melting point 76.0°C) with 0.07 mole fraction of succinonitrile and a eutectic (melting point 52.5°C) with 0.97 mole fraction of succinonitrile in the latter case. The growth behaviour of the pure components, the eutectics and the monotectic studied by measuring the rate of movement of the solid-liquid interface in a capillary, suggests that the data obey the Hillig-Turnbull equation, v= u(Δ T) n, where v is the growth velocity, Δ T is the undercooling and u and n are constants depending on the nature of the materials involved. From the values of enthalpy of fusion determined by the DSC method using Mettler DSC-4000 system, entropy of fusion, interfacial energy, enthalpy of mixing and excess thermodynamic functions were calculated. The optical microphotographs of pure components and polyphase materials show their characteristic features.

  15. Growth and Morphology of Rod Eutectics

    SciTech Connect

    Jing Teng; Shan Liu; R. Trivedi

    2008-03-17

    The formation of rod eutectic microstructure is investigated systematically in a succinonitrile-camphor alloy of eutectic composition by using the directional solidification technique. A new rod eutectic configuration is observed in which the rods form with elliptical cylindrical shape. Two different orientations of the ellipse are observed that differ by a 90{sup o} rotation such that the major and the minor axes are interchanged. Critical experiments in thin samples, where a single layer of rods forms, show that the spacing and orientation of the elliptic rods are governed by the growth rate and the sample thickness. In thicker samples, multi layers of rods form with circular cross-section and the scaling law between the spacing and velocity predicted by the Jackson and Hunt model is validated. A theoretical model is developed for a two-dimensional array of elliptical rods that are arranged in a hexagonal or a square array, and the results are shown to be consistent with the experimental observations. The model of elliptic rods is also shown to reduce to that for the circular rod eutectic when the lengths of the two axes are equal, and to the lamellar eutectic model when one of the axes is much larger than the other one.

  16. Stability of eutectic interface during directional solidification

    SciTech Connect

    Han, S.H.

    1996-04-23

    Directional solidification of eutectic alloys shows different types of eutectic morphologies. These include lamellar, rod, oscillating and tilting modes. The growth of these morphologies occurs with a macroscopically planar interface. However, under certain conditions, the planar eutectic front becomes unstable and gives rise to a cellular or a dendritic structure. This instability leads to the cellular/dendritic structure of either a primary phase or a two-phase structure. The objective of this work is to develop a fundamental understanding of the instability of eutectic structure into cellular/dendritic structures of a single phase and of two-phases. Experimental studies have been carried out to examine the transition from a planar to two-phase cellular and dendritic structures in a ceramic system of Alumina-Zirconia (Al{sub 2}O{sub 3}-ZrO{sub 2}) and in a transparent organic system of carbon tetrabromide and hexachloroethane (CBr{sub 4}-C{sub 2}Cl{sub 6}). Several aspects of eutectic interface stability have been examined.

  17. Dynamics of rod eutectic growth patterns in confined geometry

    NASA Astrophysics Data System (ADS)

    Şerefoǧlu, Melis; Bottin-Rousseau, S.; Akamatsu, S.; Faivre, G.

    2012-01-01

    The dynamics of rod-like eutectics are examined using a directional solidification setup, which allows real-time observation of the whole solidification front in specimens of transparent eutectic alloys -here, succinonitrile-(D)camphor. In steady-state, rod eutectic growth patterns consist of triangular arrays, more or less disturbed by topological defects. In the absence of strong convection and of crystallographic anisotropy, the long-time evolution of the pattern is dominated by "imperfections" of the system, such as misalignment of the temperature gradient, and finite-size. In this study, we present experimental results on the finite-size effects on rod eutectics and show that a rod to lamella transition takes place as a result of finite-size effect only, at a given alloy concentration.

  18. Ternary eutectic growth of nanostructured thermoelectric Ag-Pb-Te materials

    SciTech Connect

    Wu, Hsin-jay; Chen, Sinn-wen; Foo, Wei-jian; Jeffrey Snyder, G.

    2012-07-09

    Nanostructured Ag-Pb-Te thermoelectric materials were fabricated by unidirectionally solidifying the ternary Ag-Pb-Te eutectic and near-eutectic alloys using the Bridgeman method. Specially, the Bridgman-grown eutectic alloy exhibited a partially aligned lamellar microstructure, which consisted of Ag{sub 5}Te{sub 3} and Te phases, with additional 200-600 nm size particles of PbTe. The self-assembled interfaces altered the thermal and electronic transport properties in the bulk Ag-Pb-Te eutectic alloy. Presumably due to phonon scattering from the nanoscale microstructure, a low thermal conductivity ({kappa} = 0.3 W/mK) was achieved of the eutectic alloy, leading to a zT peak of 0.41 at 400 K.

  19. An Undergraduate Experiment Using Differential Scanning Calorimetry: A Study of the Thermal Properties of a Binary Eutectic Alloy of Tin and Lead

    ERIC Educational Resources Information Center

    D'Amelia, Ronald P.; Clark, Daniel; Nirode, William

    2012-01-01

    An alloy is an intimate association of two or more metals, with or without a definite composition, which has metallic properties. Heterogeneous alloys, such as tin-lead (Sn/Pb) solders, consist of a mixture of crystalline phases with different compositions. A homogeneous alloy with a unique composition having the lowest possible melting point is…

  20. Principles of the creation and features of the formation of eutectic coatings from a liquid phase

    SciTech Connect

    Golubets, V.M.; Pashchenko, M.I.

    1985-05-01

    For the purpose of hardening steel with eutectic coatings, the corresponding composition of powders, pastes, daubings or solid metal element is fused directly on the surface of the part, or prepared eutectic alloys are applied to the surface to be hardened. The purpose of this study was an investigation of the features of the formation on steel of thick (more than 1mm) diffusion-fused eutectic coatings from powder mixtures.

  1. Effect of Flow due to Density Change on Eutectic Growth

    NASA Astrophysics Data System (ADS)

    McFadden, G. B.; Coriell, S. R.; Mitchell, W. F.; Murray, B. T.; Andrews, J. B.; Arikawa, J.

    2001-11-01

    The Jackson-Hunt model of eutectic growth is extended to allow for different densities of the phases. The density differences give rise to fluid flow which is calculated from a series solution of the fluid flow equations in the Stokes flow approximation. The solute diffusion equation with flow terms is then solved numerically using an adaptive refinement and multigrid algorithm (PLTMG). The interface undercoolings and volume fractions are calculated as a function of spacing for tin-lead and iron-carbon eutectic alloys and for an aluminum-indium monotectic alloy. The numerical results are compared with various approximations based on the Jackson-Hunt analysis.

  2. Effect of flow due to density change on eutectic growth

    NASA Astrophysics Data System (ADS)

    Coriell, S. R.; McFadden, G. B.; Mitchell, W. F.; Murray, B. T.; Andrews, J. B.; Arikawa, Y.

    2001-04-01

    The Jackson-Hunt model of eutectic growth is extended to allow for different densities of the phases. The density differences give rise to fluid flow which is calculated from a series solution of the fluid flow equations in the Stokes flow approximation. The solute diffusion equation with flow terms is then solved numerically using an adaptive refinement and multigrid algorithm. The interface undercoolings and volume fractions are calculated as a function of spacing for tin-lead and iron-carbon eutectic alloys and for an aluminum-indium monotectic alloy. The numerical results are compared with various approximations based on the Jackson-Hunt analysis.

  3. Micro-to-nano-scale deformation mechanisms of a bimodal ultrafine eutectic composite

    PubMed Central

    Lee, Seoung Wan; Kim, Jeong Tae; Hong, Sung Hwan; Park, Hae Jin; Park, Jun-Young; Lee, Nae Sung; Seo, Yongho; Suh, Jin Yoo; Eckert, Jürgen; Kim, Do Hyang; Park, Jin Man; Kim, Ki Buem

    2014-01-01

    The outstading mechanical properties of bimodal ultrafine eutectic composites (BUECs) containing length scale hierarchy in eutectic structure were demonstrated by using AFM observation of surface topography with quantitative height measurements and were interpreted in light of the details of the deformation mechanisms by three different interface modes. It is possible to develop a novel strain accommodated eutectic structure for triggering three different interface-controlled deformation modes; (I) rotational boundary mode, (II) accumulated interface mode and (III) individual interface mode. A strain accommodated microstructure characterized by the surface topology gives a hint to design a novel ultrafine eutectic alloys with excellent mechanical properties. PMID:25265897

  4. Combined effect of strontium modifier and antimony refiner on texture and growth mode of eutectic phase in an Al-11Si-2Cu-0.8Zn-0.6Fe cast alloy

    NASA Astrophysics Data System (ADS)

    Farahany, Saeed; Ourdjini, Ali; Hekmat-Ardakan, Alireza

    2015-12-01

    Results of electron back-scattered diffraction and transmission electron microscopy studies reveal that the orientation of aluminium in the eutectic phase is different from the surrounding aluminium dendrites and that twin spacing of eutectic silicon increased significantly due to the interaction between strontium and antimony. In addition, the formation of ternary Mg2Sb2Sr intermetallic compound that precedes the eutectic reaction was proposed to be responsible for interaction.

  5. Study of eutectic formation

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.; Eisa, G. F.; Baskaran, V.; Richardson, D. C.

    1984-01-01

    A theory was developed for the influence of convection on the microstructure of lamellar eutectics. Convection is predicted to produce a coarser microstructure, especially at low freezing rates and large volume fractions of the minority phase. Similary convection is predicted to lower the interfacial undercooling, especially at low freezing rates. Experiments using spin-up/spin-down were performed on the Mn-Bi eutectic. This stirring had a dramatic effect on the microstructure, not only making it coarser but at low freezing rates also changing the morphology of the MnBi. The coarsering persisted to moderately high freezing rates. At the lowest freezing rate, vigorous stirring caused the MnBi to be concentrated at the periphery of the ingot and absent along the center. Progress was made on developing a technique for revealing the three-dimensional microstructure of the MnBi eutectic by time-lapse videotaping while etching.

  6. The influence of processing parameters on microstructural development of low-weight-percent primary, pro-eutectic, dendritic alloys during directional solidification

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Kim, Shinwoo; Woodward, Tracey; Wang, T. G.

    1992-01-01

    Alloy compositions centering about Sn- 5 to 15 wt pct Al and Pb- 4 to 20 wt pct Cu have been directionally solidified as a function of growth rate and orientation with respect to earth's gravity vector. The effect of these processing variables on macrosegregation is presented, and the consequence of a structural transition from primary columnar to equiaxed dendritic growth is examined. Effects detrimental to microstructure and attributed to density variations are shown to be minimized by a novel processing technique. In view of the ground-based results, some considerations follow regarding what might be gained by solidifying these alloys in a microgravity environment.

  7. X-Ray Videomicroscopy Studies of Eutectic Al-Si Solidification in Al-Si-Cu

    NASA Astrophysics Data System (ADS)

    Mathiesen, R. H.; Arnberg, L.; Li, Y.; Meier, V.; Schaffer, P. L.; Snigireva, I.; Snigirev, A.; Dahle, A. K.

    2011-01-01

    Al-Si eutectic growth has been studied in-situ for the first time using X-ray video microscopy during directional solidification (DS) in unmodified and Sr-modified Al-Si-Cu alloys. In the unmodified alloys, Si is found to grow predominantly with needle-like tip morphologies, leading a highly irregular progressing eutectic interface with subsequent nucleation and growth of Al from the Si surfaces. In the Sr-modified alloys, the eutectic reaction is strongly suppressed, occurring with low nucleation frequency at undercoolings in the range 10 K to 18 K. In order to transport Cu rejected at the eutectic front back into the melt, the modified eutectic colonies attain meso-scale interface perturbations that eventually evolve into equiaxed composite-structure cells. The eutectic front also attains short-range microscale interface perturbations consistent with the characteristics of a fibrous Si growth. Evidence was found in support of Si nucleation occurring on potent particles suspended in the melt. Yet, both with Sr-modified and unmodified alloys, Si precipitation alone was not sufficient to facilitate the eutectic reaction, which apparently required additional undercooling for Al to form at the Si-particle interfaces.

  8. Lamellar coupled growth in the neopentylglycol-(D)camphor eutectic

    NASA Astrophysics Data System (ADS)

    Witusiewicz, V. T.; Sturz, L.; Hecht, U.; Rex, S.

    2014-01-01

    Lamellar eutectic growth was investigated in the transparent organic alloy neopentylglycol-(D)camphor of eutectic composition (NPG-45.3 wt% DC) using bulk (3D) and thin (2D) samples. Two types of eutectic grains were observed in the polycrystalline samples, either with lamellae well aligned to the direction of solidification or inclined at an angle of 21.5±1.5°. The well aligned grains were used for determining lamellar spacing as function of growth velocity V and temperature gradient G. Based on these data the Jackson-Hunt constant was evaluated to be KJH=1.60±0.15 μm3 s-1. For low growth velocity experiments the contact angles for (DC) and (NPG) lamellae at eutectic triple junctions were also evaluated, being θ(DC)=50.9±4.1° and θ(NPG)=41.8±4.7°, respectively. Using these values, as well as phase diagram data and the Gibbs-Thomson coefficients, the chemical coefficient of diffusion of (D)camphor in the eutectic liquid at eutectic temperature 53 °C was estimated to be DL=97±15 μm2 s-1.

  9. Rapidly solidified Ag-Cu eutectics: A comparative study using drop-tube and melt fluxing techniques

    NASA Astrophysics Data System (ADS)

    Yu, Y.; Mullis, A. M.; Cochrane, R. F.

    2016-03-01

    A comparative study of rapid solidification of Ag-Cu eutectic alloy processed via melt fluxing and drop-tube techniques is presented. A computational model is used to estimate the cooling rate and undercooling of the free fall droplets as this cannot be determined directly. SEM micrographs show that both materials consist of lamellar and anomalous eutectic structures. However, below the critical undercooling the morphologies of each are different in respect of the distribution and volume of anomalous eutectic. The anomalous eutectic in flux- undercooled samples preferentially forms at cell boundaries around the lamellar eutectic in the cell body. In drop-tube processed samples it tends to distribute randomly inside the droplets and at much smaller volume fractions. That the formation of the anomalous eutectic can, at least in part, be suppressed in the drop-tube is strongly suggestive that the formation of anomalous eutectic occurs via remelting process, which is suppressed by rapid cooling during solidification.

  10. Orbital Processing of Eutectic Rod-Like Arrays

    NASA Technical Reports Server (NTRS)

    Larson, David J., Jr.

    1998-01-01

    The eutectic is one of only three solidification classes that exist. The others are isostructural and peritectic-class reactions, respectively. Simplistically, in a binaryeutectic phase diagram, a single liquid phase isothermally decomposes to two solid phases in a cooperative manner. The melting point minimum at the eutectic composition, isothermal solidification temperature, near-isocompositional solidification and refined solidification microstructure lend themselves naturally to such applications as brazing and soldering; industries that eutectic alloys dominate. Interest in direct process control of microstructures has led, more recently, to in-situ eutectic directional solidification with applications in electro-magnetics and electro-optics. In these cases, controlled structural refinement and the high aspect ratio and regularity of the distributed eutectic phases is highly significant to the fabrication and application of these in-situ natural composites. The natural pattern formation and scaling of the dispersed phase on a sub-micron scale has enormous potential application, since fabricating bulk materials on this scale mechanically has proven to be particularly difficult. It is thus of obvious importance to understand the solidification of eutectic materials since they are of great commercial significance. The dominant theory that describes eutectic solidification was derived for diffusion-controlled growth of alloys where both solid eutectic phases solidify metallically, i.e. without faceting at the solidification interface. Both high volume fraction (lamellar) and low volume fraction (rod-like) regular metallic arrays are treated by this theory. Many of the useful solders and brazements, however, and most of the regular in-situ composites are characterized by solidification reactions that are faceted/non-faceted in nature, rather than doubly non-faceted (metallic). Further, diffusion-controlled growth conditions are atypical terrestrially since

  11. Micro/macro solidification modeling of columnar eutectic growth

    NASA Astrophysics Data System (ADS)

    Judson, Ward Michael

    2000-11-01

    A general multidimensional model of alloy solidification is presented in which a velocity-dependent freezing temperature is coupled with the macroscale energy equation. The velocity dependence of the freezing temperature ( Tf˜v ) results from the microscale species diffusion for microstructures with coupled eutectic growth. At solidification rates ( ˜ 1--10 mm/s) that are representative of gravity permanent mold and die casting processes, consideration of the nonequilibrium conditions at the interface affects the prediction of the macroscale thermal field. Near-eutectic alloys freeze with a macroscopically discrete solid-liquid interface at a temperature below the equilibrium eutectic temperature. The model is illustrated with unidirectional solidification of a near-eutectic alloy in a finite domain and solved numerically with a fixed-grid Galerkin finite element method. The numerical algorithm includes inexpensive steps to compute the interface speed explicitly. By nondimensionalizing the governing equations the effect of coupled eutectic growth on heat transport is clearly identified so that the model's sensitivity to important parameters can be investigated. Additionally, the average eutectic spacing can be determined with the temperature field, rather than post-determination from a standard, uncoupled solution of the energy equation. The eutectic coupling results indicate that the predicted solid-liquid interface location lags behind the uncoupled solution; therefore, decreasing the amount of solid formed, increasing the total solidification time, and increasing the average eutectic spacing. A procedure is also illustrated for computing mechanical properties using experimental correlations and the computed interface velocity history. The effect of the eutectic undercooling is then studied in a square domain and a realistic three-dimensional production casting geometry. In order to address the multidimensional cases, a phase-field formulation is developed

  12. An enthalpy method for modeling eutectic solidification

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Anirban; Kiran, Apoorva; Karagadde, Shyamprasad; Dutta, Pradip

    2014-04-01

    This paper presents a new micro-scale model for solidification of eutectic alloys. The model is based on the enthalpy method and simulates the growth of adjacent α and β phases from a melt of eutectic composition in a two-dimensional Eulerian framework. The evolution of the two phases is obtained from the solution of volume averaged energy and species transport equations which are formulated using the nodal enthalpy and concentration potential values. The three phases are tracked using the β-phase fraction and the liquid fraction values in all the computational nodes. Solutal convection flow field in the domain is obtained from the solution of volume-averaged momentum and continuity equations. The governing equations are solved using a coupled explicit-implicit scheme. The model is qualitatively validated with Jackson-Hunt theory. Results show expected eutectic growth pattern and proper species transfer and diffusion field ahead of the interface. Capabilities of the model such as lamella width selection, division of lamella into thinner lamellae and the presence of solutal convection are successfully demonstrated. The present model can potentially be incorporated into the existing framework of enthalpy based micro-scale dendritic solidification models thus leading to an efficient generalized microstructure evolution model.

  13. Directional solidification of eutectic composites in space environment

    NASA Technical Reports Server (NTRS)

    Yue, A. S.

    1972-01-01

    The Ni-Ni3Ta eutectic and a nickel-base alloy containing 30 wt pct Ta were solidified unidirectionally in an electron beam floating zone melting apparatus. It was found that the volume fraction of the Ni3Ta phase in the Ni-Ni3Ta eutectic mixture was increased from 7.6 to 36 volume pct in agreement with the theory as predicted. Tensile properties of the randomly solidified and unidirectionally solidified Ni-Ni3Ta eutectic were determined as function of solidification rate and temperature. It was found that the ultimate tensile strength decreased as both the test temperature and solidification rate increased. An elongation of 40 pct was obtained for a nickelbase alloy containing 30 wt at room temperature. This unusually large elongation was attributed to the superplastic behavior of the alloy. The critical currents versus the external fields at 2.5, 3.0, 3.5 and 4.2 deg for the unidirectionally solidified Pb-Sn eutectic were measured. The values of critical fields at zero critical currents were obtained by extrapolation.

  14. Coatings for directional eutectics. [for corrosion and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  15. Performance of LiAlloy/Ag(2)CrO(4) Couples in Molten CsBr-LiBr-KBr Eutectic

    SciTech Connect

    GUIDOTTI,RONALD A.; REINHARDT,FREDERICK W.

    1999-10-18

    The performance of Li-alloy/CsBr-LiBr-KBr/Ag{sub 2}CrO{sub 4} systems was studied over a temperature range of 250 C to 300 C, for possible use as a power source for geothermal borehole applications. Single cells were discharged at current densities of 15.8 and 32.6 mA/cm{sup 2} using Li-Si and Li-Al anodes. When tested in 5-cell batteries, the Li-Si/CsBr-LiBr-KBr/Ag{sub 2}CrO{sub 4} system exhibited thermal runaway. Thermal analytical tests showed that the Ag{sub 2}CrO{sub 4} cathode reacted exothermically with the electrolyte on activation. Consequently, this system would not be practical for the envisioned geothermal borehole applications.

  16. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox. William R.; Regel, Liya L.

    1999-01-01

    This grant began in June of 1996. Its long term goal is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. The primary objective of the projects in the present grant is to test hypotheses for the reported influence of microgravity on the microstructure of eutectics. The prior experimental results on the influence of microgravity on the microstructure of eutectics have been contradictory. With lamellar eutectics, microgravity had a negligible effect on the microstructure. Microgravity experiments with fibrous eutectics sometimes showed a finer microstructure and sometimes a coarser microstructure. Most research has been done on the MnBi/Bi rod-like eutectic. Larson and Pirich obtained a two-fold finer microstructure both from microgravity and by use of a magnetic field to quench buoyancy-driven convection. Smith, on the other hand, observed no change in microgravity. Prior theoretical work at Clarkson University showed that buoyancy-driven convection in the vertical Bridgman configuration is not vigorous enough to alter the concentration field in front of a growing eutectic sufficiently to cause a measurable change in microstructure. We assumed that the bulk melt was at the eutectic composition and that freezing occurred at the extremum, i.e. with minimum total undercooling at the freezing interface. There have been four hypotheses attempting to explain the observed changes in microstructure of fibrous eutectics caused by convection: I .A fluctuating freezing rate, combined with unequal kinetics for fiber termination and branching. 2. Off-eutectic composition, either in the bulk melt due to an off-eutectic feed or at the freezing interface because of departure from the extremum condition. 3. Presence of a strong habit modifying impurity whose concentration at the freezing interface would be altered by convection. At the beginning of the present grant, we favored the

  17. Directionally solidified eutectic gamma-gamma nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Jackson, M. R. (Inventor)

    1977-01-01

    A directionally solidified multivariant eutectic gamma-gamma prime nickel-base superalloy casting having improved high temperature properties was developed. The alloy is comprised of a two phase eutectic structure consisting essentially of on a weight percent base, 6.0 to 9.0 aluminum, 5.0 to 17.0 tantalum, 0-10 cobalt, 0-6 vanadium, 0-6 rhenium, 2.0-6.0 tungsten, and the balance being nickel, subject to the proviso that the sum of the atomic percentages of aluminum plus tantalum is within the range of from 19-22, and the ratio of atomic percentages of tantalum to aluminum plus tantalum is within the range of from 0.12 to 0.23. Embedded within the gamma nickel-base matrix are aligned eutectic gamma prime phase (primarily nickel-aluminum-tantalum) reinforcing fibers.

  18. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  19. Composition formulas of binary eutectics

    NASA Astrophysics Data System (ADS)

    Ma, Y. P.; Dong, D. D.; Dong, C.; Luo, L. J.; Wang, Q.; Qiang, J. B.; Wang, Y. M.

    2015-12-01

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1st-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)1 or 3. A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism.

  20. Composition formulas of binary eutectics.

    PubMed

    Ma, Y P; Dong, D D; Dong, C; Luo, L J; Wang, Q; Qiang, J B; Wang, Y M

    2015-01-01

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1(st)-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)(1 or 3). A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism. PMID:26658618

  1. Composition formulas of binary eutectics

    PubMed Central

    Ma, Y. P.; Dong, D. D.; Dong, C.; Luo, L. J.; Wang, Q.; Qiang, J. B.; Wang, Y. M.

    2015-01-01

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1st-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)1 or 3. A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism. PMID:26658618

  2. Growth and microstructure evolution of the Nb{sub 2}Al-Al{sub 3}Nb eutectic in situ composite

    SciTech Connect

    Rios, C.T.; Ferrandini, P.L.; Milenkovic, S.; Caram, R. . E-mail: rcaram@fem.unicamp.br

    2005-03-15

    In situ composite materials obtained by directional growth of eutectic alloys usually show improved properties, that make them potential candidates for high temperature applications. The eutectic alloy found in the Al-Nb system is composed of the two intermetallic phases Al{sub 3}Nb (D0{sub 22}) and Nb{sub 2}Al (D8{sub b}). This paper describes the directional solidification of an Al-Nb eutectic alloy using a Bridgman type facility at growth rates varying from 1.0 to 2.9 cm/h. Longitudinal and transverse sections of grown samples were characterized regarding the solidification microstructure by using optical and scanning electron microscopy, energy dispersive spectroscopy (EDS) and X-ray diffraction. Despite both phases being intermetallic compounds, the eutectic microstructure obtained was very regular. The results obtained were discussed regarding the effect of the growth rate on the microstructure, lamellar-rod transition and variation of phase volume fraction.

  3. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Smith, Reginald W.

    1998-01-01

    This grant began in June of 1996. Its long term goal is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. The primary objective of the present projects is to test hypotheses for the reported influence of microgravity on the microstructure of three fibrous eutectics (MnBi-Bi, InSb-NiSb, Al3Ni-Al). A secondary objective is to determine the influence of convection on the microstructure of other eutectic alloys. Two doctoral students and a masters student supported as a teaching assistant were recruited for this research. Techniques were developed for directional solidification of MnBi-Bi eutectics with periodic application of current pulses to produce an oscillatory freezing rate. Image analysis techniques were developed to obtain the variation in MnBi fiber spacing, which was found to be normally distributed. The mean and standard deviation of fiber spacing were obtained for several freezing conditions. Eighteen ampoules were prepared for use in the gradient freeze furnace QUELD developed at Queen's University for use in microgravity. Nine of these ampoules will be solidified soon at Queen's in a ground-based model. We hope to solidify the other nine in the QUELD that is mounted on the Canadian Microgravity Isolation Mount on MIR. Techniques are being developed for directional solidification of the Al-Si eutectic at different freezing rates, with and without application of accelerated crucible rotation to induce convection. For the first time, theoretical methods are being developed to analyze eutectic solidification with an oscillatory freezing rate. In a classical sharp-interface model, we found that an oscillatory freezing rate increases the deviation of the average interfacial composition from the eutectic, and increases the undercooling of the two phases by different amounts. This would be expected to change the volume fraction solidifying and the fiber spacing

  4. Microstructural evolution during containerless rapid solidification of Co-Si alloys

    NASA Astrophysics Data System (ADS)

    Yao, Wen-Jing; Wei, Bing-Bo

    2003-11-01

    The Co-12%Si hypoeutectic, Co-12.52%Si eutectic and Co-13%Si hypereutectic alloys are rapidly solidified in a containerless environment in a drop tube. Undercoolings up to 207K (0.14TE) are obtained, which play a dominant role in dendritic and eutectic growth. The coupled zone around Co-12.52%Si eutectic alloy has been calculated, which covers a composition range from 11.6 to 12.7%Si. A microstructural transition from lamellar eutectic to divorced eutectic occurs to Co-12.52%Si eutectic droplets with increasing undercooling. The lamellar eutectic structure of the Co-12.52%Si alloy consists of varepsilonCo and Co3Si phases at small undercooling. The Co3Si phase cannot decompose completely into varepsilonCo and alphaCo2Si phases. As undercooling becomes larger, the Co3Si phase grows very rapidly from the highly undercooled alloy melt to form a divorced eutectic. The structural morphology of the Co-12%Si alloy droplets transforms from varepsilonCo primary phase plus lamellar eutectic to anomalous eutectic, whereas the microstructure of Co-13%Si alloy droplets experiences a `dendritic to equiaxed' structural transition. No matter how large the undercooling is, the varepsilonCo solid solution is the primary nucleation phase. In the highly undercooled alloy melts, the growth of varepsilonCo and Co3Si phases is controlled by solutal diffusion.

  5. High resolution microstructural and microchemical analysis of zirconia eutectic interfaces

    SciTech Connect

    Notis, M.R.

    1993-03-17

    Resolution of microscopic analytical methods has greatly improved over the past decade, and it is now possible to examine periodic variations in structure and chemistry at a scale much finer than the spacing typical of eutectic structures (1-5 [mu]m). During the current year, studies were completed on ZrO[sub 2]-NiO and ZrO[sub 2]-MnO eutectic systems, and study was initiated on microchemical variation in two spinodal systems: Cu-Ni-Sn and SnO[sub 2]-TiO[sub 2]. Work was also initiated on metal/oxide interface microchemistry, in particular the corrosion interface resulting during oxidation of Cu-Sn alloys. 6 figs.

  6. Directional Solidification of Eutectic Ceramics

    NASA Technical Reports Server (NTRS)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  7. Eutectic superalloys strengthened by aligned delta, Ni3Cb lamellae, gamma-prime, Ni3Al precipitates and reduced interlamellar spacing.

    NASA Technical Reports Server (NTRS)

    Lemkey, F. D.; Thompson, E. R.

    1973-01-01

    Monovariant eutectic alloys, located on the liquidus trough between the binary eutectic gamma, Ni - delta, Ni3Cb and the ternary eutectic gamma, Ni - gamma-prime, Ni3Al - delta, Ni3Cb, were identified which permitted the production of aligned lamellae within a nickel solid solution matrix containing the precipitate gamma-prime. These alloys exhibited great insensitivity in their composite microstructures to solidification parameters such as growth rate temperature gradient, and were found to be remarkably uniform in composition along their length.

  8. The formation mechanism of eutectic microstructures in NiAl-Cr composites.

    PubMed

    Tang, Bin; Cogswell, Daniel A; Xu, Guanglong; Milenkovic, Srdjan; Cui, Yuwen

    2016-07-20

    NiAl-based eutectic alloys, consisting of an ordered bcc matrix (B2) and disordered bcc fibers (A2), have been a subject of intensive efforts aimed at tailoring the properties of many of the currently used nickel-based superalloys. A thermodynamic phase field model was developed on a thermodynamic foundation and fully integrated with a thermo-kinetic database of the Ni-Al-Cr ternary system to elucidate the resulting peculiar eutectic microstructure. Invoking a variation of the liquid/solid interfacial thickness with temperature, we simulated the characteristic sunflower-like eutectic microstructures in the NiAl-Cr composites, consistent with experimental observations. The mechanism that governs the formation of the peculiar eutectic morphology was envisioned from the modeled evolutions associated with six sequential steps. Our calculations show that the conditional spinodal decomposition occurring in sequence could further trim and revise the microstructure of the eutectics by generating fine-domain structures, thereby providing an additional method to explore the novel NiAl-based eutectic composites with tunable properties at elevated temperatures. PMID:27385194

  9. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction

    NASA Astrophysics Data System (ADS)

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-03-01

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals.

  10. Eutectic Bonding Utilizing Radio Frequency Induction Heating for Fabricating Vertical Light-Emitting Diodes.

    PubMed

    Choi, Eunmi; Kim, Areum; Cui, Yinhua; Chae, Su Jin; Nam, Minwoo; Kwon, Soon Hyeong; Cha, Yong Won; Pyo, Sung Gyu

    2015-11-01

    Vertical light-emitting diodes (VLEDs) have attracted considerable attention owing to their improved thermal, electrical, and optical performance compared to conventional LEDs. To fabricate VLEDs, a bonding technique is required following laser lift-off. Eutectic bonding techniques are preferred owing to their low-heat mechanism and production safety. However, the conventional resistance heating method for eutectic bonding process, the extremely longer process time becomes a problem such as cost rise, wapage. In this study, the thermal efficiency was measured according to the diameter of the coil in order to optimize the eutectic bonding of the RF induction heating method in order to solve this problem. We confirmed that successful eutectic bonding is possible with less than 30 min processing using Sn-Glass. In addition, Au (20 wt%)/Sn (80 wt%) alloy, a mainly used the eutectic bonding interlayer material for VLEDs, can also be used as an interlayer to provide void-free eutectic bonding in less than 30 min. PMID:26726547

  11. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction.

    PubMed

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-01-01

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals. PMID:26984298

  12. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction

    PubMed Central

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-01-01

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals. PMID:26984298

  13. Directionally solidified pseudo-binary eutectics of Ni-Cr-(Hf, Zr)

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    A pseudo-binary eutectic, in which the intermetallic Ni7Hf2 reinforces the Ni-Cr solid solution phase, was previously predicted in the Ni-Cr-Hf system by a computer analysis. The experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf, Zr, and Ni-Cr-Zr eutectic alloys are discussed. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight percent of Ni-18.6Cr-24.0HF, Ni19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  14. A quantitative study of factors influencing lamellar eutectic morphology during solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F. S.

    1981-01-01

    The factors that influence the shape of the solid-liquid interface of a lamellar binary eutectic alloy are evaluated. Alloys of carbon tetrabromide and hexachloroethane which serve as a transparent analogue of lamellar metallic eutectics are used. The observed interface shapes are analyzed by computer-aided methods. The solid-liquid interfacial free energies of each of the individual phases comprising the eutectic system are measured as a function of composition using a 'grain boundary groove' technique. The solid-liquid interfacial free energy of the two phases are evaluated directly from the eutectic interface. The phase diagram for the system, the heat of fusion as a function of composition, and the density as a function of composition are measured. The shape of the eutectic interface is controlled mainly by the solid-liquid and solid-solid interfacial free energy relationships at the interface and by the temperature gradient present, rather than by interlamellar diffusion in the liquid at the interface, over the range of growth rates studied.

  15. The influence of Cu, Mg and Ni on the solidification and microstructure of Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Darlapudi, A.; McDonald, S. D.; StJohn, D. H.

    2016-03-01

    The influence of alloying elements (Cu, Mg, and Ni) on eutectic nucleation, eutectic grain morphology and the final microstructure of an Al-10Si commercial purity alloy in unmodified and Sr-modified conditions was investigated. It was found that the nucleation and eutectic grain growth morphologies of both the unmodified and Sr-modified Al-Si eutectic were significantly influenced by the addition of ternary alloying elements to a degree dependent on when the intermetallic phase formed during the solidification of the alloy with respect to the Al-Si eutectic. In cases where an intermetallic phase nucleated prior to the onset of the Al-Si eutectic reaction, the eutectic nucleation frequency was affected by changes to the available nuclei population. In cases where the intermetallic nucleated after the Al-Si eutectic, segregation of the ternary solutes in front of the Al-Si eutectic interface changed the nucleation and macroscopic growth dynamics. The changes in nucleation and growth dynamics of the Al-Si eutectic due to the presence of solute altered the morphology of the eutectic silicon considerably. This study has revealed a number of insights into the mechanisms of nucleation and growth of the Al-Si eutectic.

  16. Eutectic Solder Bonding for Highly Manufacturable Microelectromechanical Systems Probe Card

    NASA Astrophysics Data System (ADS)

    Kim, Bonghwan

    2011-06-01

    We developed eutectic solder bonding for the microelectromechanical systems (MEMS) probe card. We tested various eutectic solder materials, such as Sn, AgSn, and AuSn, and investigated the bonding ability of Sn-based multi-element alloys and their resistance to chemical solutions. The Sn-based alloys were formed by sputtering, electroplating, and the use of solder paste. According to our experimental results, Sn-rich solders, such as Ag3.5Sn, Ag3.5Sn96Cu0.5, and Sn, were severely damaged by silicon wet etchant such as potassium hydroxide (KOH) and tetramethylammonium hydroxide (TMAH). On the other hand Au80Sn20 was resistant to those chemicals. In order to verify the joint bondability of the solders, we used a cantilever probe beam, and bump which were made of nickel and nickel alloy. After flip-chip bonding of the cantilever beam and the bump with Au80Sn20 solder paste, we measured the contact force to verify the mechanical strength. We then re-inspected it with X-rays and found no voids in the joint.

  17. Refinement of Promising Coating Compositions for Directionally Cast Eutectics

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Felten, E. J.; Benden, R. S.

    1976-01-01

    The successful application of high creep strength, directionally solidified gamma/gamma prime-delta (Ni-19.7Cb-6Cr-2.5Al) eutectic superalloy turbine blades requires the development of suitable coatings for airfoil, root and internal blade surfaces. In order to improve coatings for the gamma/gamma prime-delta alloy, the current investigation had the goals of (1) refining promising coating compositions for directionally solidified eutectics, (2) evaluating the effects of coating/ substrate interactions on the mechanical properties of the alloy, and (3) evaluating diffusion aluminide coatings for internal surfaces. Burner rig cyclic oxidation, furnace cyclic hot corrosion, ductility, and thermal fatigue tests indicated that NiCrAlY+Pt(63 to 127 micron Ni-18Cr-12Al-0.3Y + 6 micron Pt) and NiCrAlY(63 to 127 micron Ni-18Cr-12Al-0.3Y) coatings are capable of protecting high temperature gas path surfaces of eutectic alloy airfoils. Burner rig (Mach 0.37) testing indicated that the useful coating life of the 127 micron thick coatings exceeded 1000 hours at 1366 K (2000 deg F). Isothermal fatigue and furnance hot corrosion tests indicated that 63 micron NiCrAlY, NiCrAlY + Pt and platinum modified diffusion aluminide (Pt + Al) coating systems are capable of protecting the relatively cooler surfaces of the blade root. Finally, a gas phase coating process was evaluated for diffusion aluminizing internal surfaces and cooling holes of air-cooled gamma/gamma prime-delta turbine blades.

  18. Directional solidification of Pb-Sn eutectic with vibration

    NASA Technical Reports Server (NTRS)

    Caram, Rubens; Banan, Mohsen; Wilcox, William R.

    1991-01-01

    Pb-Sn eutectic alloy was directionally solidified at 1.4 to 3.2 cm/hr with forced convection induced by axial vibration of the growth ampoule with a frequency of 10 to 40 Hz and an amplitude of 0.5 to 1.0 mm. To determine the exact growth rate, an interface demarcation technique was applied. The lamellar spacing was increased 10 to 40 percent in ingots solidified with vibration compared to those solidified without vibration. The average intensity of convection in the melt under axial vibration of the ampoule was estimated by comparing the experimental results with a theoretical model.

  19. The influences of convection on directional solidification of eutectic Bi/MnBi

    NASA Technical Reports Server (NTRS)

    Larson, David J., Jr.

    1988-01-01

    Eutectic alloys of Bi-Mn were directionally solidified using the Bridgman-Stockbarger technique to determine the influences of gravitationally-driven thermo-solutal convection on the Bi-MnBi rod eutectic. Experiments were conducted that varied the level of convection by varying the growth parameters and growth orientation, by microgravity damping, by applied magnetic field damping, and by imposing forced convection. Peltier interface demarcation and in situ thermocouple measurements were used to monitor interface velocity and thermal gradient and to evaluate interface planarity.

  20. Wear resistance of composite material made of eutectic steel and bronze powders

    SciTech Connect

    Mikulyak, O.V.; Shurin, A.K.

    1994-07-01

    The tribological properties of a hardened steel U8-composite pair in contact in which bronze is used as the matrix and eutectic alloy powder (steel 30 Kh13 with 15 wt.% VC of eutectic structure) is used as a filler are studied under conditions of reciprocal sliding friction without lubrication. Composite and counterbody wear is not uniform and depends on the amount of filler within the range 20-80%. A composite with 80% filler has good tribological properties and satisfactory lathe machining.

  1. Eutectic superalloys by edge-defined, film-fed growth

    NASA Technical Reports Server (NTRS)

    Hurley, G. F.

    1975-01-01

    The feasibility of producing directionally solidified eutectic alloy composites by edge-defined, film-fed growth (EFG) was carried out. The three eutectic alloys which were investigated were gamma + delta, gamma/gamma prime + delta, and a Co-base TaC alloy containing Cr and Ni. Investigations into the compatibility and wettability of these metals with various carbides, borides, nitrides, and oxides disclosed that compounds with the largest (negative) heats of formation were most stable but poorest wetting. Nitrides and carbides had suitable stability and low contact angles but capillary rise was observed only with carbides. Oxides would not give capillary rise but would probably fulfill the other wetting requirements of EFG. Tantalum carbide was selected for most of the experimental portion of the program based on its exhibiting spontaneous capillary rise and satisfactory slow rate of degradation in the liquid metals. Samples of all three alloys were grown by EFG with the major experimental effort restricted to gamma + delta and gamma/gamma prime + delta alloys. In the standard, uncooled EFG apparatus, the thermal gradient was inferred from the growth speed and was 150 to 200 C/cm. This value may be compared to typical gradients of less than 100 C/cm normally achieved in a standard Bridgman-type apparatus. When a stream of helium was directed against the side of the bar during growth, the gradient was found to improve to about 250 C/cm. In comparison, a theoretical gradient of 700 C/cm should be possible under ideal conditions, without the use of chills. Methods for optimizing the gradient in EFG are discussed, and should allow attainment of close to the theoretical for a particular configuration.

  2. Nanophase diagram of binary eutectic Au-Ge nanoalloys for vapor-liquid-solid semiconductor nanowires growth

    PubMed Central

    Lu, Haiming; Meng, Xiangkang

    2015-01-01

    Although the vapor-liquid-solid growth of semiconductor nanowire is a non-equilibrium process, the equilibrium phase diagram of binary alloy provides important guidance on the growth conditions, such as the temperature and the equilibrium composition of the alloy. Given the small dimensions of the alloy seeds and the nanowires, the known phase diagram of bulk binary alloy cannot be expected to accurately predict the behavior of the nanowire growth. Here, we developed a unified model to describe the size- and dimensionality-dependent equilibrium phase diagram of Au-Ge binary eutectic nanoalloys based on the size-dependent cohesive energy model. It is found that the liquidus curves reduce and shift leftward with decreasing size and dimensionality. Moreover, the effects of size and dimensionality on the eutectic composition are small and negligible when both components in binary eutectic alloys have the same dimensionality. However, when two components have different dimensionality (e.g. Au nanoparticle-Ge nanowire usually used in the semiconductor nanowires growth), the eutectic composition reduces with decreasing size. PMID:26053237

  3. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, M.L.; Goodwin, G.M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys. 5 figs.

  4. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, Michael L.; Goodwin, Gene M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys.

  5. Surface structure of the liquid Au[subscript 72]Ge[subscript 28] eutectic phase: X-ray reflectivity

    SciTech Connect

    Pershan, P.S.; Stoltz, S.E.; Mechler, S.; Shpyrko, O.G.; Grigoriev, A.Y.; Balagurusamy, V.S. K.; Lin, B.H.; Meron, M.

    2009-12-01

    The surface structure of the liquid phase of the Au{sub 72}Ge{sub 28} eutectic alloy has been measured using resonant and nonresonant x-ray reflectivity and grazing incidence x-ray diffraction. In spite of the significant differences in the surface tension of liquid Ge and Au the Gibbs adsorption enhancement of Ge concentration at the surface is minimal. This is in striking contrast to all the other binary alloys with large differences in the respective surface tensions measured up to date. In addition there is no evidence of the anomalous strong surface layering or in-plane crystalline order that has been reported for the otherwise quite similar liquid Au{sub 82}Si{sub 18} eutectic. Instead, the surface of eutectic Au{sub 72}Ge{sub 28} is liquidlike and the layering can be explained by the distorted crystal model with only slight modifications to the first layer.

  6. Evaluation of magnesium-aluminum eutectic to improve combustion efficiency in low burning rate propellants

    NASA Technical Reports Server (NTRS)

    Northam, B. G.; Sullivan, E. M.

    1973-01-01

    A previous investigation indicated that combustion efficiency of low burning-rate propellants could be improved if the aluminum fuel was replaced by aluminum particles coated with a magnesium-aluminum eutectic alloy (ALCAL). The purpose of the present investigation was to evaluate the possibility of improving the combustion efficiency of these propellants by admixing the eutectic with the aluminum rather than coating the aluminum. Tests of three propellants similar in every respect except for the metal fuel were conducted in test motors with 4.54 kg (10 lbm) of propellant. The first propellant used aluminum fuel; the second contained aluminum admixed with magnesium-aluminum eutectic; the third used ALCAL. The test results show the the admixed fuel gave better low burning-rate combustion efficiency than the other two. The test results also showed that the ALCAL was deficient in that much, if not all, of the coating material could be found as the fine particles in a bimodal mix of aluminum and eutectic. The combustion efficiency of low burning-rate aluminized propellants can be significantly improved by mixing a small amount of magnesium-aluminum alloy with the aluminum fuel.

  7. A Comparison between Growth Morphology of "Eutectic" Cells/Dendrites and Single-Phase Cells/Dendrites

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Raj, S. V.; Locci, I. E.

    2003-01-01

    Directionally solidified (DS) intermetallic and ceramic-based eutectic alloys with an in-situ composite microstructure containing finely distributed, long aspect ratio, fiber, or plate reinforcements are being seriously examined for several advanced aero-propulsion applications. In designing these alloys, additional solutes need to be added to the base eutectic composition in order to improve heir high-temperature strength, and provide for adequate toughness and resistance to environmental degradation. Solute addition, however, promotes instability at the planar liquid-solid interface resulting in the formation of two-phase eutectic "colonies." Because morphology of eutectic colonies is very similar to the single-phase cells and dendrites, the stability analysis of Mullins and Sekerka has been extended to describe their formation. Onset of their formation shows a good agreement with this approach; however, unlike the single-phase cells and dendrites, there is limited examination of their growth speed dependence of spacing, morphology, and spatial distribution. The purpose of this study is to compare the growth speed dependence of the morphology, spacing, and spatial distribution of eutectic cells and dendrites with that for the single-phase cells and dendrites.

  8. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.

    1980-01-01

    The feasibility of using metal alloys as thermal energy storage media was investigated. The elements selected as candidate media were limited to aluminum, copper, magnesium, silicon, zinc, calcium, and phosphorus on the basis of low cost and latent heat of transformation. Several new eutectic alloys and ternary intermetallic phases were determined. A new method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation. The method and apparatus are discussed and the experimental results are presented for aluminum and two aluminum-eutectic alloys. Candidate materials were evaluated to determine suitable materials for containment of the metal alloys. Graphite was used to contain the alloys during the volume change measurements. Silicon carbide was identified as a promising containment material and surface-coated iron alloys were also evaluated. System considerations that are pertinent if alloy eutectics are used as thermal energy storage media are discussed. Potential applications to solar receivers and industrial furnaces are illustrated schematically.

  9. Heat storage in alloy transformations

    NASA Astrophysics Data System (ADS)

    Birchenall, C. E.

    1980-04-01

    The feasibility of using metal alloys as thermal energy storage media was investigated. The elements selected as candidate media were limited to aluminum, copper, magnesium, silicon, zinc, calcium, and phosphorus on the basis of low cost and latent heat of transformation. Several new eutectic alloys and ternary intermetallic phases were determined. A new method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation. The method and apparatus are discussed and the experimental results are presented for aluminum and two aluminum-eutectic alloys. Candidate materials were evaluated to determine suitable materials for containment of the metal alloys. Graphite was used to contain the alloys during the volume change measurements. Silicon carbide was identified as a promising containment material and surface-coated iron alloys were also evaluated. System considerations that are pertinent if alloy eutectics are used as thermal energy storage media are discussed. Potential applications to solar receivers and industrial furnaces are illustrated schematically.

  10. Relations between the modulus of elasticity of binary alloys and their structure

    NASA Technical Reports Server (NTRS)

    Koster, Werner; Rauscher, Walter

    1951-01-01

    A comprehensive survey of the elastic modulus of binary alloys as a function of the concentration is presented. Alloys that form continuous solid solutions, limited solid solutions, eutectic alloys, and alloys with intermetallic phases are investigated. Systems having the most important structures have been examined to obtain criteria for the relation between lattice structure, type of binding, and elastic behavior.

  11. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  12. Eutectic Contact Inks for Solar Cells

    NASA Technical Reports Server (NTRS)

    Ross, B.

    1985-01-01

    Low-resistance electrical contacts formed on solar cells by melting powders of eutectic composition of semiconductor and dopant. Process improves cell performance without subjecting cell to processing temperatures high enough to degrade other characteristics.

  13. Eutectic bonding of sapphire to sapphire

    NASA Technical Reports Server (NTRS)

    Deluca, J. J.

    1973-01-01

    Eutectic mixture of aluminum oxide and zirconium oxide provides new bonding technique for sapphires and rubies. Technique effectively reduces possibility of contamination. Bonding material is aluminum oxide and zirconium oxide mixture that matches coefficient of thermal expansion of sapphire.

  14. The Effect of Oscillating Traverse Welding on Performance of Cr-Fe-C Hardfacing Alloys

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Wang, Jia-Siang; Lin, Chi-Ming; Wu, Weite

    2015-11-01

    In this study, a series of experiments involving Cr-Fe-C hardfacing alloys is conducted to evaluate the effect of oscillating traverse welding on microstructure and performance of clad alloys. The alloys are designed to exhibit hypoeutectic, eutectic, and hypereutectic morphology. The morphology of the heat-affected zone (HAZ) of the unmelted metal, the solidified remelted metal, and the fusion boundary exhibited distinct characteristics. In the hypoeutectic and the eutectic alloys, the same lamellar eutectic structure can be observed as the solidified structure, and they also showed the same evolution in the HAZ. In the hypereutectic alloy, the incomplete weld pool blending results in a eutectic morphology instead of a fully hypereutectic morphology. The hardness result reveals that, for the hypereutectic alloy, the eutectic region, instead of the HAZ, is the weak point. The wear test shows that the hypoeutectic alloy exhibits the same wear behaviors in both the remelted metal and the HAZ, and so is the hypereutectic alloy; the eutectic alloy remelted metal and the HAZ have different wear morphologies.

  15. Eutectic experiment development for space processing

    NASA Technical Reports Server (NTRS)

    Hopkins, R. H.

    1972-01-01

    A ground base test plan and a specimen evaluation scheme have been developed for the aluminum-copper eutectic solidification experiment to be run in the M518 multipurpose electric furnace during the Skylab mission. Besides thermal and solidification studies a detailed description is given of the quantitative metallographic technique which is appropriate for characterizing eutectic structures. This method should prove a key tool for evaluating specimen microstructure which is the most sensitive indicator of changes produced during solidification. It has been recommended that single grain pre-frozen eutectic specimens be used to simplify microstructural evaluation and to eliminate any porosity in the as-cast eutectic specimens. High purity (99.999%) materials from one supplier should be employed for all experiments. Laboratory studies indicate that porosity occurs in the MRC as-cast eutectic ingots but that this porosity can be eliminated by directional freezing. Chemical analysis shows that the MRC ingots are slightly Al rich and contain about .03% impurity. Because of the impurity content the lower cooldown rate (1.2 C/min) should be used for eutectic freezing if MRC material is used in the M518 furnace.

  16. A Study on the Microstructures and Toughness of Fe-B Cast Alloy Containing Rare Earth

    NASA Astrophysics Data System (ADS)

    Yi, Dawei; Zhang, Zhiyun; Fu, Hanguang; Yang, Chengyan; Ma, Shengqiang; Li, Yefei

    2015-02-01

    This study investigates the effect of cerium on the microstructures, mechanical properties of medium carbon Fe-B cast alloy. The as-cast microstructure of Fe-B cast alloy consists of the eutectic boride, pearlite, and ferrite. Compared with the coarse eutectic borides in the unmodified alloy, the eutectic boride structures in the modified alloy are greatly refined. Cerium promotes the formation of Ce2O3 phase. Ce2O3 can act as effective heterogeneous nuclei of primary austenite, and refine austenite and boride. After heat treatment, the impact toughness of the modified alloy is higher than that of the unmodified alloy because there are more broken borides in the modified alloy. Meanwhile, the fracture mechanism of medium carbon Fe-B alloy is depicted and analyzed by using fractography.

  17. Eutectic bonding of contacts to silicon solar cells

    NASA Astrophysics Data System (ADS)

    Giuliano, M. N.

    A process of eutectic wetting and bonding of contact preforms is described which can serve as weld points for interconnection of solar cells. The procedure obviates the need for welding too close to the shallow diffused junction of a solar cell and therefore minimizes mechanical or electrical degradation that is likely when welding directly to the cell metallization. In addition, control of welding parameters is simplified because the weld interconnection is now made to a relatively thick metal preform which is firmly attached to the solar cell. Gold clad kovar was used in this preliminary study. Bond strength was excellent and survived temperature cycling to liquid nitrogen temperature. Electrical performance degradation after alloying was erratic and varied from little or no degradation to severe shunting. The reasons for the loss in fill-factor which is frequently encountered with the present process and choice of materials are not clear at this time. Possible explanations and recommendations for future work are discussed.

  18. Directional solidification of Pb-Sn eutectic with vibration

    NASA Technical Reports Server (NTRS)

    Caram, Rubens; Banan, Mohsen; Wilcox, William R.

    1991-01-01

    Pb-Sn eutectic alloy was directionally solidified at 1.4 to 3.2 cm/h with forced convection induced by axial vibration of the growth ampoule with a frequency of 10 to 40 Hz and an amplitude of 0.5 to 1.0 mm. To determine the exact growth rate, an interface demarcation technique was applied. The lamellar spacing was increased 10 to 40 percent in ingots solidified with vibration, compared to those solidified without vibration. The number of grain boundaries was increased by vibration. The average intensity of convection in the melt under axial vibration of the ampoule was estimated by comparing the experimental results with a theoretical model.

  19. Self Assembled Structures by Directional Solidification of Eutectics

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.; Sayir, Ali

    2004-01-01

    Interest in ordered porous structures has grown because of there unique properties such as photonic bandgaps, high backing packing density and high surface to volume ratio. Inspired by nature, biometric strategies using self assembled organic molecules dominate the development of hierarchical inorganic structures. Directional solidification of eutectics (DSE) also exhibit self assembly characteristics to form hierarchical metallic and inorganic structures. Crystallization of diphasic materials by DSE can produce two dimensional ordered structures consisting of rods or lamella. By selective removal of phases, DSE is capable to fabricate ordered pore arrays or ordered pin arrays. Criteria and limitations to fabricate hierarchical structures will be presented. Porous structures in silicon base alloys and ceramic systems will be reported.

  20. Wetting behavior of alternative solder alloys

    SciTech Connect

    Hosking, F.M.; Vianco, P.T.; Hernandez, C.L.; Rejent, J.A.

    1993-07-01

    Recent economic and environmental issues have stimulated interest in solder alloys other than the traditional Sn-Pb eutectic or near eutectic composition. Preliminary evaluations suggest that several of these alloys approach the baseline properties (wetting, mechanical, thermal, and electrical) of the Sn-Pb solders. Final alloy acceptance will require major revisions to existing industrial and military soldering specifications. Bulk alloy and solder joint properties are consequently being investigated to validate their producibility and reliability. The work reported in this paper examines the wetting behavior of several of the more promising commercial alloys on copper substrates. Solder wettability was determined by the meniscometer and wetting balance techniques. The wetting results suggest that several of the alternative solders would satisfy pretinning and surface mount soldering applications. Their use on plated through hole technology might be more difficult since the alloys generally did not spread or flow as well as the 60Sn-40Pb solder.

  1. Mechanical Properties and Fracture Behavior of Directionally Solidified NiAl-V Eutectic Composites

    NASA Astrophysics Data System (ADS)

    Milenkovic, Srdjan; Caram, Rubens

    2015-02-01

    Directional solidification of eutectic alloys has been recognized as promising technique for producing in situ composite materials exhibiting balance of properties. Therefore, an in situ NiAl-V eutectic composite has been successfully directionally solidified using Bridgman technique. The mechanical behavior of the composite including fracture resistance, microhardness, and compressive properties at room and elevated temperatures was investigated. Damage evolution and fracture characteristics were also discussed. The obtained results indicate that the NiAl-V eutectic retains high yield strength up to 1073 K (800 °C), above which there is a rapid decrease in strength. Its yield strength is higher than that of binary NiAl and most of the NiAl-based eutectics. The exhibited fracture toughness of 28.5 MPa√m is the highest of all other NiAl-based systems investigated so far. The material exhibited brittle fracture behavior of transgranular type and all observations pointed out that the main fracture micromechanism was cleavage.

  2. Manufacturing of MC Eutectics and Reproducibility of Pt-C Eutectic Fixed Points using a Thermogauge Furnace

    NASA Astrophysics Data System (ADS)

    Wang, T.; Lowe, D.; Machin, G.

    2009-02-01

    National Institute of Metrology (NIM) (China) and National Physical Laboratory (NPL) (UK) have collaborated to construct metal-carbon eutectic alloy fixed points at NPL. A modified NPL Thermogauge furnace was vertically used to construct fixed points of Pd-C, Pt-C, Ru-C, and Ir-C. Breakage of Pd-C and Ru-C cells was traced to changes in furnace temperature gradients resulting from changing from horizontal to vertical operation. Subsequently, it was found that positioning the cell being filled so that the metal melting always starts from the top and freezing from the bottom to solve this problem. The constructed Pt-C cell was then compared to a Pt-C fixed point previously constructed by NIM. The results indicate that the two cells made independently agreed to be better than 40 mK.

  3. Characterization and modeling of microstructural evolution of near-eutectic tin-silver-copper solder joints

    NASA Astrophysics Data System (ADS)

    Zbrzezny, Adam R.

    Near-eutectic Sn-Ag-Cu (SAC) solders are currently considered as major lead-free replacement candidates for Sn-Pb eutectic alloys in microelectronics applications. In this thesis, the microstructural thermal stability including recrystallization, grain growth behavior, Pb and Au contamination effects and interaction of the SAC solder with Cu and Ni substrates were investigated. The true eutectic composition of the Sn-Ag-Cu alloy was verified to be Sn3.5Ag0.9Cu wt.%, and the eutectic melting temperature was determined to be 217.4 +/- 0.8°C. The system was classified as belonging to faceting (Cu6Sn5)-faceting (Ag3Sn)-nonfaceting (Sn matrix) ternary eutectic. The most significant consequence of Pb contamination was the formation of a quaternary eutectic phase (Sn-Ag-Cu-Pb) with a melting point at 176°C. Similarly, the presence of gold in the SAC alloy led to a development of a new quaternary phase (Sn-Ag-Cu-Au) melting at 204°C. Prolonged aging of SAC-4 wt.% Au on nickel resulted in the deposition of a new, previously unreported, intermetallic (IMC) layer, ((Au1-xCUx)6Sn 5, 15 wt.% of Au) on top of the existing (Cu1-yNi y)6Sn5 layer. The interfacial products that formed during soldering to copper were Cu6Sn5 and Cu3Sn. Soldering to nickel resulted in the formation of one layer, (Cu1-yNiy) 6Sn5, which was different from the expected Ni3Sn 4 layer. A small copper content in the SAC solder (0.7 wt.%) was sufficient to promote this thermodynamic shift. Intermetallic growth on Cu during solid state aging was established to be bulk diffusion controlled. The IMC layers in the SAC system grew at a slower rate than in the Sn-Pb system. It was found that the reliability of SAC solder joints on copper was considerably better than on nickel due to copper enrichment during reflow and subsequent Cu6Sn5 intermetallic precipitation. Enhanced copper and silver diffusion followed by tin recrystallization and grain growth, cavity nucleation and subsequent micro-crack linkage formed

  4. Electrochemistry in deep eutectic solvents.

    PubMed

    Nkuku, Chiemela A; LeSuer, Robert J

    2007-11-22

    We report the cyclic voltammetry, chronoamperometry, and scanning electrochemical microscopy of ferrocene dissolved in deep eutectic solvents (DES), consisting of choline chloride (ChCl) and either trifluoroacetamide (TFA) or malonic acid as the hydrogen-bond donor. Despite the use of ultramicroelectrodes, which were required due to the modest conductivities of the DES employed, linear diffusion behavior was observed in cyclic voltammetric experiments. The high viscosity of 1:2 ChCl/TFA relative to non-aqueous electrochemical solvents leads to a low diffusion coefficient, 2.7 x 10(-8) cm2 s(-1) for ferrocene in this medium. Because of the difficulties in achieving steady-state conditions, SECM approach curves were tip velocity dependent. Under certain conditions, SECM approach curves to an insulating substrate displayed a positive-feedback response. Satisfactory simulation of this unexpected behavior was obtained by including convection terms into the mass transport equations typically used for SECM theory. The observance of positive-feedback behavior at an insulating substrate can be described in terms of a dimensionless parameter, the Peclet number, which is the ratio of the convective and diffusive timescales. Fitting insulator approach curves of ferrocene in 1:2 ChCl/TFA shows an apparent increase in the diffusion coefficient with increasing tip velocity, which can be explained by DES behaving as a shear thinning non-Newtonian fluid. PMID:17973421

  5. Transitions between type A flake, type D flake, and coral graphite eutectic structures in cast irons

    SciTech Connect

    Park, J.S.; Verhoeven, J.D. |

    1996-09-01

    Directional solidification experiments were used to measure the transition velocities between the type A and coral eutectic structures in high-purity cast irons and between the type A and type D eutectic structures in S and Te doped cast irons. Introduction of O into the gas atmosphere was found to have little effect on the A {R_arrow} D transition velocities in S doped alloys, but it produced a strong reduction in the A {R_arrow} coral transition velocities in high-purity irons. Transmission electron microscopy revealed interesting variations in the defect structures of the graphite in the flake irons vs the type of flake (A or D) and the type of doping element. Scanning Auger microscopy demonstrated that both S and Te segregate to the iron/graphite interface. In the S doped alloys, type A flakes are generally covered with a monolayer of S with patches of O in the form of iron oxide having a thickness on the order of 2 nm. A series of experiments, including examination of fracture surfaces at the quenched solid/liquid growth front, have shown that S segregates to the iron/graphite interfaces from the liquid at the growth front, but O forms at these interfaces during the cooldown. These results are discussed in relation to current models of eutectic growth in cast irons.

  6. Microstructure of the Sn-Cu{sub 6}Sn{sub 5} fibrous eutectic and its modification by segregation

    SciTech Connect

    Drevet, B.; Camel, D.; Favier, J.J.

    1996-10-01

    The influence of segregation due to thermal convection on the microstructure of Sn-Cu{sub 6}Sn{sub 5} fibrous eutectic alloys is studied in a Bridgman type configuration. The eutectic microstructure is characterized by means of image analysis, X-ray diffraction and scanning and transmission electron microscopy. In the absence of segregation, the eutectic is regular and its growth controlled by that of the Cu{sub 6}Sn{sub 5} fibers. The effect of interphases on eutectic spacing, through orientation relationships between fibers and matrix, is also evidenced. The influence of segregation can be summed up by the following effects. At first, in agreement with the Jackson and Hunt model, it leads to a variation of the eutectic spacing which results from a variation of the fiber volume fraction. Then, the spacing is much greater than the one obtained in the absence of segregation, due to a different tin growth plane and non-optimized fiber/matrix orientation relationships. Finally, the absence of steady state leads to a large dispersion of the spacing associated with a microstructural disorder.

  7. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  8. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  9. Structure of molten Ga-Te eutectic

    SciTech Connect

    Dutchak, Ya.I.; Mudryi, S.I.; Kozyrenko, V.N.

    1988-02-01

    We have made an x-ray study of the Ga-Te eutectic liquid. The phase diagram shows a series of compounds as well as immiscibility regions for two liquid phases and the eutectic. The compounds GaTe and Ga/sub 2/Te/sub 3/ melt congruently. The phase diagram is complicated, and the phase state varies substantially with the component ratio. The liquid eutectic (87 at. % Te) was examined with a high-temperature diffractometer intended particularly for liquids; Cu K..cap alpha.. radiation was used, which was monochromatized with LiF. An integral Fourier transformation was used to calculate the radial distributions for the atoms and the density; the first were used to derive the most likely shortest interatomic distances, while the second gave the mean coordination numbers.

  10. Processing and Mechanical Properties of Directionally Solidified NiAl/NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1994-01-01

    Promising creep strengths were found for a directionally solidified NiAl-NiAlTa alloy when compared to other NiAl based intermetallics. The directionally solidified alloy had an off-eutectic composition that resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of the two phase alloy was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Alloying additions that may improve the room temperature toughness by producing multiphase alloys are discussed.

  11. Real-Time X-Ray Microscopy of Al-Cu Eutectic Solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.; Curreri, Peter A.; Sen, Subhayu

    1998-01-01

    Recent improvements in the resolution of the X-ray Transmission Microscope (XTM) for Solidification Studies provide microstructure feature detectability down to 5 micrometers during solidification. This presentation will show the recent results from observations made in real-time of the solid-liquid interfacial morphologies of the Al-CuAI2 eutectic alloy. Lamellar dimensions and spacings, transitions of morphology caused by growth rate changes, and eutectic grain structures are open to measurements. A unique vantage point viewing the face of the interface isotherm is possible for the first time with the XTM due to its infinite depth of field. A video of the solid-liquid interfaces seen in-situ and in real-time will be shown.

  12. Studies of directionally solidified eutectic Bi/MnBi at low growth velocities

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.

    1984-01-01

    The (lambda-squared)(V) deviation for diffusion-only rod eutectic growth, where lambda is the interrod spacing and V is the growth velocity, was studied at growth velocities less than 5 cm/h in directionally solidified eutectic Bi-Mn (Bi/MnBi). At lower growth velocities, (V less than 0.5 cm/h) morphological instability occurred which resulted in nonaligned, irregularly dispersed MnBi fibers. The (lambda-squared)(V) relation was experimentally determined over a range of growth velocities between 0.1 and 50 cm/h, thermal gradients in the liquid at the liquid-solid interface that varied from 40 to 120 C/cm and solidification orientation with respect to the direction of gravity. Naturally induced, convective instabilities are suggested as a possible growth velocity limit for cooperative growth in the Bi-Mn and related alloy systems.

  13. High temperature oxidation resistant coatings for the directionally solidified Ni-Nb-Cr-Al eutectic superalloy

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Ulion, N. E.; Felten, E. J.

    1977-01-01

    Protective coatings required for the Ni-Nb-Cr-Al directionally solidified eutectic superalloy were developed and evaluated on the basis of oxidation resistance, diffusional stability, thermal fatigue, and creep resistance. NiCrAlY+Pt and NiCrAlY physical vapor-deposition coating systems exhibited the best combination of properties. Burner-rig testing indicated that the useful life of a 127-micron-thick NiCrAlY+Pt coating exceeds 1000 h at 1366 K. Eutectic-alloy creep lives at 1311 K and a stress of 151.7 MN/sq m were greater for NiCrAlY+Pt-coated specimens than for uncoated specimens by a factor of two.

  14. Formation of a crystallization courtyard in eutectic systems and crystal growth

    NASA Astrophysics Data System (ADS)

    Gurin, V. N.; Osipov, V. N.; Derkachenko, L. I.; Korchunov, B. N.; Popova, T. B.

    2014-03-01

    The so-called crystallization courtyard is investigated that forms in processes of mass crystallization around the Ge and Si crystals and their solid solutions (Ge+Si) during cooling of hypereutectic alloys in the Ge-Al, Si-Al, and (Ge+Si)-Al eutectic systems. For the first time, data on the composition and microhardness of this crystallization courtyard are given and its role is shown as a stopper of cracking in an Al-(Ge,Si) system during rapid cooling after the heating system is turned off. For the first time, it is suggested that a crystallization courtyard forms in all hypereutectic systems (including every system in which the amount of the taken solvent does not correspond to the eutectic point).

  15. Eutectic bonding of a Ti sputter coated, carbon aerogel wafer to a Ni foil

    SciTech Connect

    Jankowski, A.F.; Hayes, J.P.; Kanna, R.L.

    1994-06-01

    The formation of high energy density, storage devices is achievable using composite material systems. Alternate layering of carbon aerogel wafers and Ni foils with rnicroporous separators is a prospective composite for capacitor applications. An inherent problem exists to form a physical bond between Ni and the porous carbon wafer. The bonding process must be limited to temperatures less than 1000{degrees}C, at which point the aerogel begins to degrade. The advantage of a low temperature eutectic in the Ni-Ti alloy system solves this problem. Ti, a carbide former, is readily adherent as a sputter deposited thin film onto the carbon wafer. A vacuum bonding process is then used to join the Ni foil and Ti coating through eutectic phase formation. The parameters required for successfld bonding are described along with a structural characterization of the Ni foil-carbon aerogel wafer interface.

  16. Pb-free Sn-Ag-Cu ternary eutectic solder

    DOEpatents

    Anderson, I.E.; Yost, F.G.; Smith, J.F.; Miller, C.M.; Terpstra, R.L.

    1996-06-18

    A Pb-free solder includes a ternary eutectic composition consisting essentially of about 93.6 weight % Sn-about 4.7 weight % Ag-about 1.7 weight % Cu having a eutectic melting temperature of about 217 C and variants of the ternary composition wherein the relative concentrations of Sn, Ag, and Cu deviate from the ternary eutectic composition to provide a controlled melting temperature range (liquid-solid ``mushy`` zone) relative to the eutectic melting temperature (e.g. up to 15 C above the eutectic melting temperature). 5 figs.

  17. Pb-free Sn-Ag-Cu ternary eutectic solder

    DOEpatents

    Anderson, Iver E.; Yost, Frederick G.; Smith, John F.; Miller, Chad M.; Terpstra, Robert L.

    1996-06-18

    A Pb-free solder includes a ternary eutectic composition consisting essentially of about 93.6 weight % Sn-about 4.7 weight % Ag-about 1.7 weight % Cu having a eutectic melting temperature of about 217.degree. C. and variants of the ternary composition wherein the relative concentrations of Sn, Ag, and Cu deviate from the ternary eutectic composition to provide a controlled melting temperature range (liquid-solid "mushy" zone) relative to the eutectic melting temperature (e.g. up to 15.degree. C. above the eutectic melting temperature).

  18. Copper-silicon-magnesium alloys for latent heat storage

    DOE PAGESBeta

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  19. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  20. Influence of surface tension effects on solidification of alloys in space and on ground

    NASA Astrophysics Data System (ADS)

    Zhang, X. M.; Zhuang, Y. X.; Zhu, L. H.; Liu, Q. Q.; Yang, H. C.; Tang, Z. M.

    1999-01-01

    Solidification experiments of AlAl3Ni and AlBi alloys were carried out in space on board a Chinese recoverable satellite. An obvious double vortical radiant structure of AlAl3Ni eutectic and a homogeneous microstructure of AlBi monotectic were obtained. Combined fluid physics and metallography, the effect of surface tension gradient driven convection on the formation of radiant eutectic structure and the Marangoni migration of second-phase droplets in the molten alloy were analyzed.

  1. Ferrier reaction in a deep eutectic solvent.

    PubMed

    Rokade, Sunil M; Bhate, Prakash M

    2015-10-13

    A mild and efficient synthesis of 2,3-unsaturated sugar derivatives has been achieved by conducting the Ferrier reaction in a deep eutectic solvent (DES). A wide range of alcohols including primary, secondary, benzylic, and sugar-derived primary alcohols can be used. Advantages include good yields, shorter reaction times and recyclability of DES. PMID:26279523

  2. Modeling of detached and unsteady eutectic solidification

    NASA Astrophysics Data System (ADS)

    Popov, Dmitri I.

    Detached solidification provides a new possibility to grow crystals with improved quality. However, it has not been reproducible. The first part of this dissertation is dedicated to discussion of the mechanisms and conditions that would help to bring detached solidification from a space laboratory to a terrestrial factory. The possibility of a steady-state gap during detached solidification was proved by solving the mass transport and Navier-Stokes equations. A high contact angle of the melt with the ampoule wall, appreciable gas atmosphere, and a low freezing rate are needed to obtain detachment. Stability analysis showed that mass transfer of volatile species from the melt into the gap and heat transfer stabilize detached configuration. In vertical solidification on earth, a convex freezing interface was shown to provide enhanced transport of volatile species towards the gap, and, therefore, supports detachment. The influence of convection on eutectic microstructure selection has been a question for many years. Both experiment and theory have shown that buoyancy-driven convection alone is not enough to explain the difference in microstructure of earth- and space-grown eutectics. The second part of this dissertation is devoted to a study of the influence of temperature oscillations on microstructure selection. Two different models were chosen. The first, a sharp-interface model, was able to give a solution for the excess compositional undercooling for different leading conditions of both lamellar and rod eutectics. The limitation of this model is that it's not able to set the conditions for catastrophic morphological changes. Application of the principle of minimum entropy production to stationary eutectic growth predicts a decrease in eutectic spacing due to freezing rate oscillations. The second, a phase-field model, was developed for the evolution of the microstructure. This phase-field model correctly describes unsteady eutectic solidification, as well as

  3. Preparation of eutectic superalloys by EFG. [Edge-defined Film-fed Growth for directional solidification in airfoil structures

    NASA Technical Reports Server (NTRS)

    Hurley, G. F.; Marr, N. W.

    1975-01-01

    An attempt was made to produce airfoil shaped bars of three different eutectic superalloys by means of the edge-defined, film-fed growth (EFG) method. The alloys used were a gamma + delta Ni-Cb alloy, a gamma/gamma prime + delta Ni-Cb-Al alloy and a Co-TaC alloy containing Ni and Cr. The development of a new die material was essential in the investigation since these alloys are reactive toward known die materials. Tantalum carbide was selected as a die material because it exhibited spontaneous capillary rise and slow rate of degradation in the liquid metals. Eutectic bars up to 1 mm thick and 6 mm wide were grown from TaC dies in order to determine the growth characteristics and the thermal gradient. Large bars of the gamma/gamma prime + delta alloy were grown and tensile tested. A die with a blind central cavity was designed and several hollow, tear-shaped bars were grown.

  4. Macrosegregation and nucleation in undercooled Pb-Sn alloys

    NASA Technical Reports Server (NTRS)

    Degroh, Henry C., III

    1989-01-01

    A novel technique resulting in large undercoolings in bulk samples (23 g) of lead-tin alloys was developed. Samples of Pb-12.5 wt percent Sn, Pb-61.9 wt.% Sn, and Pb-77 wt.% Sn were processed with undercoolings ranging from 4 to 34 K and with cooling rates varying between 0.04 and 4 K/s. The nucleation behavior of the Pb-Sn system was found to be nonreciprocal. The solid Sn phase effectively nucleated the Pb phase of the eutectic; however, large undercoolings developed in Sn-rich eutectic liquid in the presence of the solid Pb phase. This phenomenon is believed to be mainly the result of differences in interfacial energies between solid Sn-eutectic liquid, and solid Pb-eutectic liquid rather than lattice misfit between Pb and Sn. Large amounts of segregation developed in the highly undercooled eutectic ingots. This macrosegregation was found to increase as undercooling increases. Macrosegregation in these undercooled eutectic alloys was found to be primarily due to a sink/float mechanism and the nucleation behavior of the alloy. Lead-rich dendrites are the primary phase in the undercooled eutectic system. These dendrites grow rapidly into the undercooled bath and soon break apart due to recalescence and Sn enrichment of the liquid. These fragmented Pb dendrites are then free to settle to the bottom portion of the ingot causing the macrosegregation observed in this study. A eutectic Pb-Sn alloy undercooled 20 K and cooled at 4 K/s had a composition of about Pb-72 wt.% Sn at the top and 55% Sn at the bottom.

  5. Macrosegregation and nucleation in undercooled Pb-Sn alloys

    NASA Technical Reports Server (NTRS)

    Degroh, Henry C., III

    1989-01-01

    A technique resulting in large undercoolings in bulk samples (23g) of lead-tin alloys was developed. Samples of Pb-12.5 wt percent Sn, Pb-61 wt percent Sn, and Pb-77 wt percent Sn were processed with undercoolings ranging from 4 to 34 K and with cooling rates varying between 0.04 and 4 K/sec. The nucleation behavior of the Pb-Sn system was found to be nonreciprocal. The solid Sn phase effectively nucleated the Pb phase of the eutectic; however, large undercoolings developed in Sn-rich eutectic liquid in the presence of the solid Pb phase. This phenomenon is believed to be mainly the result of differences in interfacial energies between solid Sn-eutectic liquid, and solid Pb-eutectic liquid rather than lattice misfit between Pb and Sn. Large amounts of segregation developed in the highly undercooled eutectic ingots. This macrosegregation was found to increase as undercooling increases. Macrosegregation in these undercooled eutectic alloys was found to be primarily due to a sink/float mechanism and the nucleation behavior of the alloy. Lead-rich dendrites are the primary phase in the undercooled eutectic system. These dendrites grow rapidly into the undercooled bath and soon break apart due to recalescence and Sn enrichment of the liquid. These fragmented Pb dendrites are then free to settle to the bottom portion of the ingot causing the macrosegregation observed in this study. A eutectic Pb-Sn alloy undercooled 20 K and cooled at 4 K/sec had a composition of about Pb-72 wt percent Sn at the top and 55 percent Sn at the bottom.

  6. Research into the microstructure and mechanical behavior of eutectic Bi-Sn and In-Sn

    SciTech Connect

    Goldstein, J.L.F.; Mei, Z.; Morris, J.W. Jr. |

    1993-08-01

    This manuscript reports on research into two low-melting, lead-free solder alloys, eutectic Bi-Sn and eutectic In-Sn. The microstructures were found to depend on both cooling rate and substrate, with the greatest variability in the In-Sn alloy. The nature of the intermetallic layer formed at the solder-substrate interface depends on both the solder and the substrate (Cu versus Ni). Also, the microstructure of the Bi-Sn can recrystallize during deformation, which is not the case with In-Sn. Data from creep and constant strain rate tests are given for slowly cooled samples. The creep behavior of In-Sn is constant with temperature, but the creep seems to be controlled by the In-rich phase in In-Sn on Cu and by the Sn-rich phase in In-Sn on Ni. Bi-Sn exhibits different creep behavior at temperatures above 40 {degrees}C than at 20 {degrees}C or lower. Stress-strain curves of Bi-Sn on Cu and In-Sn on Cu are similar, while In-Sn on Ni behaves differently. This is explained in terms of the deformation patterns in the alloys.

  7. The peculiarities of crystallization of low-temperature eutectic in magnesium-lead system

    NASA Astrophysics Data System (ADS)

    Stankus, S. V.; Khairulin, R. A.

    2010-06-01

    Density of low-temperature eutectic in magnesium-lead system (83.06 at. % Pb) has been measured by gamma-raying of the samples with narrow beam from cesium-137 isotope over the temperature range 293-1000 K of solid and liquid states. Approximation density dependences have been obtained and data of this work and other authors have been compared. Reference tables of temperature dependences of the alloy thermal properties have been compiled for the entire range of measurements and their errors estimated. It is shown that differences in the values of volumetric changes obtained during melting and crystallization are bound with the metastable β'-phase formation.

  8. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  9. Materials corrosion in molten lithium fluoride-sodium fluoride-potassium fluoride eutectic salt

    NASA Astrophysics Data System (ADS)

    Olson, Luke Christopher

    Static corrosion studies were undertaken to determine the compatibility of several candidate high temperature materials for a heat transfer loop in a molten alkali fluoride eutectic salt, LiF-NaF-KF: 46.5-11.5-42 mol % (commonly referred to as FLiNaK), as well as a molten chloride near eutectic salt, KCl-MgCl2: 68-32 mol %. Several high temperature alloys: Hastelloy-N, Hastelloy-X, Haynes-230, Inconel-617, and Incoloy-800H, Nb-1Zr, a nearly pure Ni alloy Ni-201, and a C/SiSiC ceramic were exposed to molten FLiNaK at 850°C for 500 h in sealed graphite crucibles under an argon cover gas. Corrosion occurred predominantly from dealloying of Cr from the Cr bearing alloys, an effect that was particularly pronounced at the grain boundaries. Corrosion was noted to occur from selective attack of the Si phase in the C/SiSiC ceramic. Alloy weight-loss/area due to molten fluoride salt exposure correlated with the initial Cr-content of the alloys, and was consistent with the Cr-content measured in the salts after corrosion tests. The alloys' weight-loss/area was also found to correlate to the concentration of carbon present in the nominally 20% Cr containing alloys, due to the formation of chromium carbide phases at the grain boundaries. The corrosion mechanisms for the chloride based salt were found to be similar to those observed in FLiNaK, but the chemical attack was found to be less aggressive. Sulfamate Ni electroplating and Mo plasma spraying of Fe-Ni-Cr alloy coupons was investigated to mitigate Cr dissolution. A chemical vapor deposited pyrolytic carbon and SiC coating was also investigated to protect the C/SiSiC composites. Results indicate that Ni-plating has the potential to provide protection against alloy corrosion in molten fluoride salts. Furthermore, the presence of a chromium-oxide interlayer at the interface of the Ni-plating and alloy substrate can further improve the efficacy of the Ni-plating. The pyrolytic carbon and SiC coating on the C/SiSiC composites

  10. The effect of strontium on the mechanical properties of aluminum-silicon alloy

    NASA Astrophysics Data System (ADS)

    Averkin, A. I.; Korchunov, B. N.; Nikanorov, S. P.; Osipov, V. N.

    2016-02-01

    We have studied the influence of strontium additives on the microstructure and mechanical properties of an aluminum alloy with 15 wt % silicon prepared by directional crystallization using the Stepanov method at a solidification rate of 103 μm/s. The initial alloy has a fine-grained eutectic structure. The introduction of strontium leads to additional refinement of the structure and increases the tensile strength and elongation at break. These characteristics of a directionally crystallized alloy are higher than those of a eutectic alloy obtained by casting to a mold.

  11. Orientational bonding of phases accompanying directed crystallization of the eutectic of the system Si-TiSi2

    NASA Astrophysics Data System (ADS)

    Derevyagina, L. S.; Butkevich, L. M.

    1987-09-01

    The characteristic features of structure formation in cast and direct crystallized alloys of the system Si-TiSi2 were studied. It is shown that the predominant orientation of the bonding of the phases in directionally crystallized eutectics (DE) of the system Si-TiSi2, observed at the stage of steady-state growth, already appears on the surface of nucleation, which apparently indicates that the nucleation of the phases in the alloys of this system is of an epitaxial character.

  12. Materials compatibility in Dish-Stirling solar generators using Cu-Si-Mg eutectic for latent heat storage

    NASA Astrophysics Data System (ADS)

    Kruizenga, A. M.; Withey, E. A.; Andraka, C. E.; Gibbs, P. J.

    2016-05-01

    Dish-Stirling systems are a strong candidate to meet cost production goals for solar thermal power production. Thermal energy storage improves the capacity factor of thermal power systems; copper-silicon-magnesium eutectic alloys have been investigated as potential latent heat storage materials. This work examines the ability of commercially available plasma spray coatings to serve as protective barriers with these alloys, while highlighting mechanistic insights into materials for latent heat storage systems. Computed tomography was leveraged as a rapid screening tool to assess the presence of localized attack in tested coatings.

  13. Approximate formula for recalescence in binary eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.

    1993-01-01

    Supercooling of a liquid prior to the nucleation of a solid and the subsequent rapid growth are necessary conditions for producing novel microstructures including metastable phases which are not formed by conventional solidification processes. Since containerless techniques, such as levitation and free fall of a sample, are capable of achieving a significant supercooling level of liquids, they are under consideration as possible techniques for material processing on earth and in space.

  14. An approximate formula for recalescence in binary eutectic alloys

    SciTech Connect

    Ohsaka, K.; Trinh, E.H. . Jet Propulsion Lab.)

    1993-09-01

    Supercooling of a liquid prior to the nucleation of a solid and the subsequent rapid growth are necessary conditions for producing novel microstructures including metastable phases which are not formed by conventional solidification processes. Since containerless techniques, such as levitation and free fall of a sample, are capable of achieving a significant supercooling level of liquids, they are under consideration as possible techniques for material processing on earth and in space. It is known, however, that the supercooling level rapidly diminishes as solidification proceeds because the heat released on the phase transformation is mainly absorbed by the supercooled liquid. This self-heating process termed recalescence is a result of insufficient heat dissipation by radiation or convection in container less solidification. As a consequence, the rapid growth of the solid comes to a halt and the rest of the solidification is controlled by the heat dissipation rate to the surroundings. The extent of the solid formed during recalescence is proportional to the initial supercooling level. It is of interest to estimate the fraction of the solid from the thermodynamic information of the material.

  15. X-ray nano-diffraction study of Sr intermetallic phase during solidification of Al-Si hypoeutectic alloy

    SciTech Connect

    Manickaraj, Jeyakumar; Gorny, Anton; Shankar, Sumanth; Cai, Zhonghou

    2014-02-17

    The evolution of strontium (Sr) containing intermetallic phase in the eutectic reaction of Sr-modified Al-Si hypoeutectic alloy was studied with high energy synchrotron beam source for nano-diffraction experiments and x-ray fluorescence elemental mapping. Contrary to popular belief, Sr does not seem to interfere with the Twin Plane Re-entrant Edge (TPRE) growth mechanism of eutectic Si, but evolves as the Al{sub 2}Si{sub 2}Sr phase during the eutectic reaction at the boundary between the eutectic Si and Al grains.

  16. Effect of thermal cycling in a Mach 0.3 burner rig on properties and structure of directionally solidified gamma/gamma prime - delta eutectic

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Sanders, W. A.

    1975-01-01

    Tensile and stress rupture properties at 1040 C of a thermally cycled gamma/gamma prime - delta eutectic were essentially equivalent to the as-grown properties. Tensile strength and rupture life at 760 C appeared to decrease slightly by thermal cycling. Thermal cycling resulted in gamma prime coarsening and Widmanstatten delta precipitation in the gamma phase. An unidentified precipitate, presumably gamma prime, was observed within the delta phase. The eutectic alloy exhibited a high rate of oxidation-erosion weight loss during thermal cycling in the Mach 0.3 burner rig.

  17. Two-stage eutectic metal brushes

    DOEpatents

    Hsu, John S [Oak Ridge, TN

    2009-07-14

    A two-stage eutectic metal brush assembly having a slip ring rigidly coupled to a shaft, the slip ring being electrically coupled to first voltage polarity. At least one brush is rigidly coupled to a second ring and slidingly engaged to the slip ring. Eutectic metal at least partially fills an annulus between the second ring and a stationary ring. At least one conductor is rigidly coupled to the stationary ring and electrically coupled to a second voltage polarity. Electrical continuity is maintained between the first voltage polarity and the second voltage polarity. Periodic rotational motion is present between the stationary ring and the second ring. Periodic rotational motion is also present between the brush and the slip ring.

  18. Crystallography of Alumina-YAG-Eutectic

    NASA Technical Reports Server (NTRS)

    Farmer, Serene C.; Sayir, Ali; Dickerson, Robert M.; Matson, Lawrence E.

    2000-01-01

    Multiple descriptions of the alumina-YAG eutectic crystallography appear in the ceramic literature. The orientation between two phases in a eutectic system has direct impact on residual stress, morphology, microstructural stability, and high temperature mechanical properties. A study to demonstrate that the different crystallographic relationships can be correlated with different growth constraints was undertaken. Fibers produced by Laser-Heated Float Zone (LHFZ) and Edge-defined Film-fed Growth (EFG) were examined. A map of the orientation relationship between Al2O3 and Y3Al5O12 and their relationship to the fiber growth axis as a function of pull rate are presented. Regions in which a single orientation predominates are identified.

  19. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.

    1980-01-01

    Heats of transformation of eutectic alloys were measured for many binary and ternary systems by differential scanning calorimetry and thermal analysis. Only the relatively cheap and plentiful elements Mg, Al, Si, P, Ca, Cu, Zn were considered. A method for measuring volume change during transformation was developed using x-ray absorption in a confined sample. Thermal expansion coefficients of both solid and liquid states of aluminum and of its eutectics with copper and with silicon also were determined. Preliminary evaluation of containment materials lead to the selection of silicon carbide as the initial material for study. Possible applications of alloy PCMs for heat storage in conventional and solar central power stations, small solar receivers and industrial furnace operations are under consideration.

  20. Heat storage in alloy transformations

    NASA Astrophysics Data System (ADS)

    Birchenall, C. E.

    1980-03-01

    Heats of transformation of eutectic alloys were measured for many binary and ternary systems by differential scanning calorimetry and thermal analysis. Only the relatively cheap and plentiful elements Mg, Al, Si, P, Ca, Cu, Zn were considered. A method for measuring volume change during transformation was developed using x-ray absorption in a confined sample. Thermal expansion coefficients of both solid and liquid states of aluminum and of its eutectics with copper and with silicon also were determined. Preliminary evaluation of containment materials lead to the selection of silicon carbide as the initial material for study. Possible applications of alloy PCMs for heat storage in conventional and solar central power stations, small solar receivers and industrial furnace operations are under consideration.

  1. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.; Gueceri, S. I.; Farkas, D.; Labdon, M. B.; Nagaswami, N.; Pregger, B.

    1981-01-01

    The feasibility of using metal alloys as thermal energy storage media was determined. The following major elements were studied: (1) identification of congruently transforming alloys and thermochemical property measurements; (2) development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients; (3) development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase change materials; and (4) identification of materials that could be used to contain the metal alloys. Several eutectic alloys and ternary intermetallic phases were determined. A method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase change media.

  2. Directionally solidified eutectic gamma plus beta nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Jackson, M. R. (Inventor)

    1977-01-01

    A directionally solidified multivariant eutectic gamma + beta nickel-base superalloy casting having improved high temperature strength and oxidation resistance properties is provided. This comprises a two phase eutectic structure containing, on a weight percent basis, 5.0-15.0 tungsten, 8.5-14.5 aluminum, 0.0-35.0 cobalt and the balance being nickel. Embedded within the gamma phase nickel-base matrix are aligned eutectic beta phase (primarily (NiCo)Al reinforcing lamellae.

  3. Dual-phase Cr-Ta alloys for structural applications

    DOEpatents

    Liu, Chain T.; Brady, Michael P.; Zhu, Jiahong; Tortorelli, Peter F.

    2001-01-01

    Dual phase alloys of chromium containing 2 to 11 atomic percent tantalum with minor amounts of Mo, Cr, Ti, Y, La, Cr, Si and Ge are disclosed. These alloys contain two phases including Laves phase and Cr-rich solid solution in either eutectic structures or dispersed Laves phase particles in the Cr-rich solid solution matrix. The alloys have superior mechanical properties at high temperature and good oxidation resistance when heated to above 1000.degree. C. in air.

  4. Low tritium partial pressure permeation system for mass transport measurement in lead lithium eutectic

    DOE PAGESBeta

    Pawelko, R. J.; Shimada, M.; Katayama, K.; Fukada, S.; Humrickhouse, P. W.; Terai, T.

    2015-11-28

    This paper describes a new experimental system designed to investigate tritium mass transfer properties in materials important to fusion technology. Experimental activities were carried out at the Safety and Tritium Applied Research (STAR) facility located at the Idaho National Laboratory (INL). The tritium permeation measurement system was developed as part of the Japan/US TITAN collaboration to investigate tritium mass transfer properties in liquid lead lithium eutectic (LLE) alloy. The experimental system is configured to measure tritium mass transfer properties at low tritium partial pressures. Initial tritium permeation scoping tests were conducted on a 1 mm thick α-Fe plate to determinemore » operating parameters and to validate the experimental technique. A second series of permeation tests was then conducted with the α-Fe plate covered with an approximately 8.5 mm layer of liquid lead lithium eutectic alloy (α-Fe/LLE). We present preliminary tritium permeation data for α-Fe and α-Fe/LLE at temperatures between 400 and 600°C and at tritium partial pressures between 1.7E-3 and 2.5 Pa in helium. Preliminary results for the α-Fe plate and α-Fe/LLE indicate that the data spans a transition region between the diffusion-limited regime and the surface-limited regime. In conclusion, additional data is required to determine the existence and range of a surface-limited regime.« less

  5. Low tritium partial pressure permeation system for mass transport measurement in lead lithium eutectic

    SciTech Connect

    Pawelko, R. J.; Shimada, M.; Katayama, K.; Fukada, S.; Humrickhouse, P. W.; Terai, T.

    2015-11-28

    This paper describes a new experimental system designed to investigate tritium mass transfer properties in materials important to fusion technology. Experimental activities were carried out at the Safety and Tritium Applied Research (STAR) facility located at the Idaho National Laboratory (INL). The tritium permeation measurement system was developed as part of the Japan/US TITAN collaboration to investigate tritium mass transfer properties in liquid lead lithium eutectic (LLE) alloy. The experimental system is configured to measure tritium mass transfer properties at low tritium partial pressures. Initial tritium permeation scoping tests were conducted on a 1 mm thick α-Fe plate to determine operating parameters and to validate the experimental technique. A second series of permeation tests was then conducted with the α-Fe plate covered with an approximately 8.5 mm layer of liquid lead lithium eutectic alloy (α-Fe/LLE). We present preliminary tritium permeation data for α-Fe and α-Fe/LLE at temperatures between 400 and 600°C and at tritium partial pressures between 1.7E-3 and 2.5 Pa in helium. Preliminary results for the α-Fe plate and α-Fe/LLE indicate that the data spans a transition region between the diffusion-limited regime and the surface-limited regime. In conclusion, additional data is required to determine the existence and range of a surface-limited regime.

  6. Electrochemical fabrication of nanoporous copper films in choline chloride-urea deep eutectic solvent.

    PubMed

    Zhang, Q B; Abbott, Andrew P; Yang, C

    2015-06-14

    Nanoporous copper films were fabricated by a facile electrochemical alloying/dealloying process without the need of a template. A deep eutectic solvent made from choline chloride (ChCl) and urea was used with zinc oxide as the metal salt. Cyclic voltammetry was used to characterise the electrochemical reduction of zinc and follow Cu-Zn alloy formation on the copper substrate at elevated temperatures from 353 to 393 K. The alloy formation was confirmed by X-ray diffraction spectra. 3D, open and bicontinuous nanoporous copper films were obtained by in situ electrochemically etching (dealloying) of the zinc component in the Cu-Zn surface alloys at an appropriate potential (-0.4 V vs. Ag). This dealloying process was found to be highly temperature dependent and surface diffusion controlled, which involved the self-assembly of copper atoms at the alloy/electrolyte interface. Additionally, the effects of the deposition parameters, including deposition temperature, current density as well as total charge density on resulting the microstructure were investigated by scanning electron microscopy, and atomic force microscope. PMID:25972227

  7. Synthesis and electronic applications of oxide-metal eutectic composites

    SciTech Connect

    Holder, J.D.; Cochran, J.K.; Hill, D.N.; Chapman, A.T.; Clark, G.W.

    1980-01-01

    A review is given of important developments in the synthesis of oxide-metal eutectic composites and the composite application in the continuing development of field emitters. Known metal oxide-metal binary and ternary eutectic systems are listed. The synthesis, electrical conductivity, thermodynamics, and applications are discussed. (FS)

  8. Thermodynamic Calculation of n-COMPONENT Eutectic Mixtures

    NASA Astrophysics Data System (ADS)

    Brunet, L.; Caillard, J.; André, P.

    This paper presents a simple numerical method to calculate the eutectic mixture composition and melting temperature. Using a Newton-Raphson method to solve the nonlinear problem, the calculation is possible for n-component eutectic. We tested this algorithm on inorganic and organic mixtures. A better correlation between experimental and numerical results has been found for organic compound.

  9. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization

    NASA Astrophysics Data System (ADS)

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-03-01

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8–133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared.

  10. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization

    PubMed Central

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-01-01

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8–133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared. PMID:26976527

  11. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization.

    PubMed

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-01-01

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8-133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared. PMID:26976527

  12. High resolution microstructural and microchemical analysis of zirconia eutectic interfaces. Progress report, July 1, 1992--June 30, 1993

    SciTech Connect

    Notis, M.R.

    1993-03-17

    Resolution of microscopic analytical methods has greatly improved over the past decade, and it is now possible to examine periodic variations in structure and chemistry at a scale much finer than the spacing typical of eutectic structures (1-5 {mu}m). During the current year, studies were completed on ZrO{sub 2}-NiO and ZrO{sub 2}-MnO eutectic systems, and study was initiated on microchemical variation in two spinodal systems: Cu-Ni-Sn and SnO{sub 2}-TiO{sub 2}. Work was also initiated on metal/oxide interface microchemistry, in particular the corrosion interface resulting during oxidation of Cu-Sn alloys. 6 figs.

  13. A weldability study of Haynes Alloy No 242

    SciTech Connect

    Maguire, M.C.; Headley, T.J.

    1990-01-01

    The weldability of Haynes {reg sign} Alloy No. 242 {trademark}, a new alloy derived from the Ni-Mo-Cr system, was investigated. Susceptibility to fusion zone hot cracking was determined by Varestraint testing, and hot ductility was characterized by Gleeble testing. Solidification phase transformation data was recorded with differential thermal analysis (DTA). Weld microstructures were characterized with scanning electron microscopy (SEM), analytical electron microscopy (AEM), and electron probe microanalysis (EPMA). The results of this study indicate that this alloy has better hot cracking resistance than high strength nickel base superalloy 718; however, it has lower resistance than other alloys derived from the Ni-Cr-Mo ternary such as the Hastelloy alloys B2, C-4, C-22, C-276, and W. Segregation patterns in weld microstructures agree well with established information concerning this family of alloys. Prediction of solidification products with the Ni-Mo-Cr phase diagram based on a chemical equivalence was unsuccessful due to the higher carbon content of this alloy which favors the formation of M{sub 6}C. Solidification in Alloy 242 terminates with the formation of two eutectic-like constituents: (1) a M{sub 6}C/austenite eutectic, and (2) a second eutectic with austenite and an undetermined phase. This latter phase has a composition similar to the M{sub 6}C phase, but with a different crystal structure (cubic, ao = 6.6 {Angstrom}). 11 refs., 10 figs., 4 tabs.

  14. The effect of low Au concentrations on the properties of eutectic Sn/Pb

    SciTech Connect

    Kramer, P.A.

    1992-05-01

    This study was of the effects moderately low Au concentrations ({le} 10 wt%) have on the mechanical properties and microstructure of an eutectic Sn/Pb alloy. Vibration (60--90 Hz swept sine wave for 30 hours) and thermal cycling (0--110C for 1450 cycles) reliability tests were performed on fine pitch leaded chip carriers using eutectic Sn/Pb solder on PCBs (printed circuit boards) with 0, 5, 10, 20, and 50{mu}in nominal Au thicknesses. Testing was also performed on double shear creep specimens consisting of arrays of regular pitch joints. There was a dramatic increase in the number of joints containing voids with increasing Au concentration, an effect more pronounced in the creep joints than in the reliability joints. These voids tended to coalesce and grow during rework simulation of the reliability joints. AuSn{sub 4} intermetallics present in toe of 4.8 wt% (50 {mu}in) Au vibration joints rotated from initial vertical perpendicular to surface of PCB metallization, solidification positions to roughly horizontal (parallel to plating surface) orientations during rework simulation and during aging of the parts. The AuSn{sub 4} intermetallics in the toe of the 4.8 wt% (50{mu}in) Au reflowed joints also rotated after vibration testing. No joint failures were observed in either vibration tested or thermally cycled specimens. Cracks formed in some of the vibration tested specimen joints under the heel of the gull-wing lead at Pb-rich phases. Thermally cycled specimens showed eutectic microstructure and intermetallic coarsening without crack formation. Creep tests showed loss of the superplasticity in eutectic Sn/Pb alloys with even the lowest Au concentration tested of 0.2 wt% Au. Intermetallic rotation was not a factor in crack propagation, but void presence was. Cracks tended to form in joints containing voids before forming in void-free joints. Crack propagation followed Sn/Sn grain boundaries and Sn/Pb phase boundaries from Pb-rich phase to Pb-rich phase.

  15. Physical, Thermal, Mechanical Properties, and Microstructural Characterization of Sn-9Zn-XGa Alloys

    NASA Astrophysics Data System (ADS)

    Gancarz, Tomasz

    2016-01-01

    The microstructural features, physicochemical, thermal, and mechanical properties of eutectic SnZn alloys with varying Ga contents were examined in this study. In the microstructure study using scanning electron microscope and X-ray diffraction analysis, intermetallic phases were not observed. The results indicated that the primary effect of Ga was increased mechanical properties. The physicochemical properties of liquid alloys, density, viscosity, and surface tension were measured using the free flow method. The addition of Ga to eutectic SnZn alloy generally reduced density, surface tension, viscosity, and melting point, and increased the coefficient of thermal expansion and electrical resistivity.

  16. Deep eutectic solvents: syntheses, properties and applications.

    PubMed

    Zhang, Qinghua; De Oliveira Vigier, Karine; Royer, Sébastien; Jérôme, François

    2012-11-01

    Within the framework of green chemistry, solvents occupy a strategic place. To be qualified as a green medium, these solvents have to meet different criteria such as availability, non-toxicity, biodegradability, recyclability, flammability, and low price among others. Up to now, the number of available green solvents are rather limited. Here we wish to discuss a new family of ionic fluids, so-called Deep Eutectic Solvents (DES), that are now rapidly emerging in the current literature. A DES is a fluid generally composed of two or three cheap and safe components that are capable of self-association, often through hydrogen bond interactions, to form a eutectic mixture with a melting point lower than that of each individual component. DESs are generally liquid at temperatures lower than 100 °C. These DESs exhibit similar physico-chemical properties to the traditionally used ionic liquids, while being much cheaper and environmentally friendlier. Owing to these remarkable advantages, DESs are now of growing interest in many fields of research. In this review, we report the major contributions of DESs in catalysis, organic synthesis, dissolution and extraction processes, electrochemistry and material chemistry. All works discussed in this review aim at demonstrating that DESs not only allow the design of eco-efficient processes but also open a straightforward access to new chemicals and materials. PMID:22806597

  17. Natural deep eutectic solvents: cytotoxic profile.

    PubMed

    Hayyan, Maan; Mbous, Yves Paul; Looi, Chung Yeng; Wong, Won Fen; Hayyan, Adeeb; Salleh, Zulhaziman; Mohd-Ali, Ozair

    2016-01-01

    The purpose of this study was to investigate the cytotoxic profiles of different ternary natural deep eutectic solvents (NADESs) containing water. For this purpose, five different NADESs were prepared using choline chloride as a salt, alongside five hydrogen bond donors (HBD) namely glucose, fructose, sucrose, glycerol, and malonic acid. Water was added as a tertiary component during the eutectics preparation, except for the malonic acid-based mixture. Coincidentally, the latter was found to be more toxic than any of the water-based NADESs. A trend was observed between the cellular requirements of cancer cells, the viscosity of the NADESs, and their cytotoxicity. This study also highlights the first time application of the conductor-like screening model for real solvent (COSMO-RS) software for the analysis of the cytotoxic mechanism of NADESs. COSMO-RS simulation of the interactions between NADESs and cellular membranes' phospholipids suggested that NADESs strongly interacted with cell surfaces and that their accumulation and aggregation possibly defined their cytotoxicity. This reinforced the idea that careful selection of NADESs components is necessary, as it becomes evident that organic acids as HBD highly contribute to the increasing toxicity of these neoteric mixtures. Nevertheless, NADESs in general seem to possess relatively less acute toxicity profiles than their DESs parents. This opens the door for future large scale utilization of these mixtures. PMID:27386357

  18. The alloy undercooling experiment on the Columbia STA 61-C space shuttle mission

    NASA Technical Reports Server (NTRS)

    Harf, Fredric H.; Piccone, Thomas J.; Wu, Yanzhong; Flemings, Merton C.; Shiohara, Yuh; Gardner, Lloyd B.; Winsa, Edward A.

    1987-01-01

    An Alloy Undercooling experiment was performed in an electromagnetic levitator during the Columbia STS 61-C mission in January 1986. One eutectic nickel-tin alloy specimen was partially processed before an equipment failure terminated the experiment. Examination of the specimen showed evidence of undercooling and some unusual microstructural features.

  19. The alloy undercooling experiment on the Columbia STS 61-C Space Shuttle mission

    NASA Technical Reports Server (NTRS)

    Harf, Fredric H.; Winsa, Edward A.; Piccone, Thomas J.; Wu, Yanzhong; Flemings, Merton C.; Shiohara, Yuh; Gardner, Lloyd B.

    1987-01-01

    An Alloy Undercooling experiment was performed in an electromagnetic levitator during the Columbia STS 61-C mission in January 1986. One eutectic nickel-tin alloy specimen was partially processed before an equipment failure terminated the experiment. Examination of the specimen showed evidence of undercooling and some unusual microstructural features.

  20. X-ray imaging and controlled solidification of Al-Cu alloys toward microstructures by design

    DOE PAGESBeta

    Clarke, Amy J.; Tourret, Damien; Imhoff, Seth D.; Gibbs, Paul J.; Fezzaa, Kamel; Cooley, Jason C.; Lee, Wah -Keat; Deriy, Alex; Patterson, Brian M.; Papin, Pallas A.; et al

    2015-01-30

    X-ray imaging, which permits the microscopic visualization of metal alloy solidification dynamics, can be coupled with controlled solidification to create microstructures by design. This x-ray image shows a process-derived composite microstructure being made from a eutectic Al-17.1 at.%Cu alloy by successive solidification and remelting steps.

  1. Eutectics as improved pharmaceutical materials: design, properties and characterization.

    PubMed

    Cherukuvada, Suryanarayan; Nangia, Ashwini

    2014-01-28

    Eutectics are a long known class of multi-component solids with important and useful applications in daily life. In comparison to other multi-component crystalline solids, such as salts, solid solutions, molecular complexes and cocrystals, eutectics are less studied in terms of molecular structure organization and bonding interactions. Classically, a eutectic is defined based on its low melting point compared to the individual components. In this article, we attempt to define eutectics not just based on thermal methods but from a structural organization view point, and discuss their microstructures and properties as organic materials vis-a-vis solid solutions and cocrystals. The X-ray crystal structure of a cocrystal is different from that of the individual components whereas the unit cell of a solid solution is similar to that of one of the components. Eutectics are closer to the latter species in that their crystalline arrangement is similar to the parent components but they are different with respect to the structural integrity. A solid solution possesses structural homogeneity throughout the structure (single phase) but a eutectic is a heterogeneous ensemble of individual components whose crystal structures are like discontinuous solid solutions (phase separated). Thus, a eutectic may be better defined as a conglomerate of solid solutions. A structural analysis of cocrystals, solid solutions and eutectics has led to an understanding that materials with strong adhesive (hetero) interactions between the unlike components will lead to cocrystals whereas those having stronger cohesive (homo/self) interactions will more often give rise to solid solutions (for similar structures of components) and eutectics (for different structures of components). We demonstrate that the same crystal engineering principles which have been profitably utilized for cocrystal design in the past decade can now be applied to make eutectics as novel composite materials, illustrated by

  2. Microstructural effects on the tensile and fracture behavior of aluminum casting alloys A356/357

    NASA Astrophysics Data System (ADS)

    Wang, Q. G.

    2003-12-01

    The tensile properties and fracture behavior of cast aluminum alloys A356 and A357 strongly depend on secondary dendrite arm spacing (SDAS), Mg content, and, in particular, the size and shape of eutectic silicon particles and Fe-rich intermetallics. In the unmodified alloys, increasing the cooling rate during solidification refines both the dendrites and eutectic particles and increases ductility. Strontium modification reduces the size and aspect ratio of the eutectic silicon particles, leading to a fairly constant particle size and aspect ratio over the range of SDAS studied. In comparison with the unmodified alloys, the Sr-modified alloys show higher ductility, particularly the A356 alloy, but slightly lower yield strength. In the microstructures with large SDAS (>50 µm), the ductility of the Sr-modified alloys does not continuously decrease with SDAS as it does in the unmodified alloy. Increasing Mg content increases both the matrix strength and eutectic particle size. This decreases ductility in both the Sr-modified and unmodified alloys. The A356/357 alloys with large and elongated particles show higher strain hardening and, thus, have a higher damage accumulation rate by particle cracking. Compared to A356, the increased volume fraction and size of the Fe-rich intermetallics ( π phase) in the A357 alloy are responsible for the lower ductility, especially in the Sr-modified alloy. In alloys with large SDAS (>50 µm), final fracture occurs along the cell boundaries, and the fracture mode is transgranular. In the small SDAS (<30 µm) alloys, final fracture tends to concentrate along grain boundaries. The transition from transgranular to intergranular fracture mode is accompanied by an increase in the ductility of the alloys.

  3. Precise Analysis of Microstructural Effects on Mechanical Properties of Cast ADC12 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei; Yamamoto, Masaki; Ohfuji, Hiroaki; Ochi, Toshihiro

    2015-04-01

    The effects of microstructural characteristics (secondary dendrite arm spacing, SDAS) and Si- and Fe-based eutectic structures on the mechanical properties and failure behavior of an Al-Si-Cu alloy are investigated. Cast Al alloy samples are produced using a special continuous-casting technique with which it is easy to control both the sizes of microstructures and the direction of crystal orientation. Dendrite cells appear to grow in the casting direction. There are linear correlations between SDAS and tensile properties (ultimate tensile strength σ UTS, 0.2 pct proof strength σ 0.2, and fracture strain ɛ f). These linear correlations, however, break down, especially for σ UTS vs SDAS and ɛ f vs SDAS, as the eutectic structures become more than 3 μm in diameter, when the strength and ductility ( σ UTS and ɛ f) decrease significantly. For eutectic structures larger than 3 μm, failure is dominated by the brittle eutectic phases, for which SDAS is no longer strongly correlated with σ UTS and ɛ f. In contrast, a linear correlation is obtained between σ 0.2 and SDAS, even for eutectic structures larger than 3 μm, and the eutectic structure does not have a strong effect on yield behavior. This is because failure in the eutectic phases occurs just before final fracture. In situ failure observation during tensile testing is performed using microstructural and lattice characteristics. From the experimental results obtained, models of failure during tensile loading are proposed.

  4. Studies of the Crystallization Process of Aluminum-Silicon Alloys Using a High Temperature Microscope. Thesis

    NASA Technical Reports Server (NTRS)

    Justi, S.

    1985-01-01

    It is shown that primary silicon crystals grow polyhedral in super-eutectic AlSi melts and that phosphorus additives to the melt confirm the strong seeding capacity. Primary silicon exhibits strong dendritic seeding effects in eutectic silicon phases of various silicon alloys, whereas primary aluminum does not possess this capacity. Sodium addition also produces a dendritic silicon network growth in the interior of the sample that is attributed to the slower silicon diffusion velocity during cooling.

  5. A simple model for examining composition effects in eutectic nucleation

    SciTech Connect

    Morris, James R; Jiang, Feng; Liaw, Peter K

    2007-01-01

    We present a simple thermodynamic calculation for a strongly partitioning eutectic system, to examine how the critical nucleus energy changes, depending upon assumptions of the chemical diffusion. The calculations show that for strongly partitioning systems, the maximum undercooling may occur at a composition significantly different than the eutectic composition, particularly if the rate of diffusion is slow in the undercooled state. These simple calculations emphasize the role that partitioning and composition may play in determining optimal compositions in metallic glass systems, which typically occur near (but not at) deep eutectic compositions.

  6. The effect of thermal cycling on the structure and properties of a Co, Cr, Ni-TaC directionally solidified eutectic composite

    NASA Technical Reports Server (NTRS)

    Dunlevey, F. M.; Wallace, J. F.

    1973-01-01

    The effect of thermal cycling on the structure and properties of a cobalt, chromium, nickel, tantalum carbide directionally solidified eutectic composite is reported. It was determined that the stress rupture properties of the alloy were decreased by the thermal cycling. The loss in stress rupture properties varied with the number of cycles with the loss in properties after about 200 cycles being relatively high. The formation of serrations and the resulting changes in the mechanical properties of the material are discussed.

  7. Chemical composition and structural identification of eutectic carbide in 1 pct Mn ductile iron

    NASA Astrophysics Data System (ADS)

    Ahmadabadi, M. Nili; Niyama, E.; Tanino, M.; Abe, T.; Ohide, T.

    1994-05-01

    Manganese, which may be used in ductile cast iron as a potent hardenability promoter, segregates in the intercellular region. This segregation becomes more severe as a consequence of poor inoculation, low cooling rate, or increasing of nominal Mn content in the alloy. In severely Mn-segregated regions, Mn eutectic carbide may be formed, which has a deteriorating effect on the mechanical properties of casting. In this study, a 1 Pct Mn ductile iron was used to investigate the chemical composition and crystal structure of the Mn eutectic carbide by electron microscopy (scanning and transmission), X-ray, and an electron probe microanalyzer (EPMA). Transmission electron microscope (TEM) and X-ray studies show that the crystal structure of carbide is orthorhombic with lattice parameters of a = 14.825, b = 11.415, and c = 8.880 (Å). The concentrations of Mn, Si, and Cr in carbide, analyzed by scanning electron microscope-energy-dispersive X-ray spectrometer (SEM-EDX) and transmission electron microscope-energy-dispersive X-ray spectrometer (TEM-EDX), were 5.0 to 7.0, 0.5 to 2.8 and 1.5 to 2.2 (wt Pct), respectively. The ratio of Fe plus other metal atoms to C was calculated from EPMA experiments to be 2.5-2.9. It was shown that by diminishing Mn segregation, precipitated eutectic carbide can be reduced. It is expected that this can be achieved by reducing nominal content of Mn or by increasing nodule count.

  8. Halide eutectic growth experiment MA-131

    NASA Technical Reports Server (NTRS)

    Yue, A. S.; Yue, B. K.; Lee, J. Y. M.

    1976-01-01

    Fiberlike sodium chloride/lithium fluoride eutectic mixtures have been produced on earth and in space by the directional solidification technique. Macroscopic and microscopic examinations were made on longitudinal and transverse sections of Apollo Soyuz Test Project space grown and earth grown ingots. It was found that samples grown in space have a higher percentage of fibers alined with the growth axis. The enhanced alinement of fibers is attributed to the absence of convection currents in the liquid during solidification. Optical transmittance measurements of transverse sections of the space grown and earth grown ingots were performed with an infrared spectrometer. For a given sample thickness, the highest transmittance was obtained from ingots grown in space. For samples of different thicknesses, grown either in space or on earth, it was found that the thinner the sample, the higher the transmittance. This is in agreement with the general optical property of transparent materials.

  9. Functionalization of graphene using deep eutectic solvents

    NASA Astrophysics Data System (ADS)

    Hayyan, Maan; Abo-Hamad, Ali; AlSaadi, Mohammed AbdulHakim; Hashim, Mohd Ali

    2015-08-01

    Deep eutectic solvents (DESs) have received attention in various applications because of their distinctive properties. In this work, DESs were used as functionalizing agents for graphene due to their potential to introduce new functional groups and cause other surface modifications. Eighteen different types of ammonium- and phosphonium-salt-based DESs were prepared and characterized by FTIR. The graphene was characterized by FTIR, STA, Raman spectroscopy, XRD, SEM, and TEM. Additional experiments were performed to study the dispersion behavior of the functionalized graphene in different solvents. The DESs exhibited both reduction and functionalization effects on DES-treated graphene. Dispersion stability was investigated and then characterized by UV-vis spectroscopy and zeta potential. DES-modified graphene can be used in many applications, such as drug delivery, wastewater treatment, catalysts, composite materials, nanofluids, and biosensors. To the best of our knowledge, this is the first investigation on the use of DESs for graphene functionalization.

  10. Functionalization of graphene using deep eutectic solvents.

    PubMed

    Hayyan, Maan; Abo-Hamad, Ali; AlSaadi, Mohammed AbdulHakim; Hashim, Mohd Ali

    2015-12-01

    Deep eutectic solvents (DESs) have received attention in various applications because of their distinctive properties. In this work, DESs were used as functionalizing agents for graphene due to their potential to introduce new functional groups and cause other surface modifications. Eighteen different types of ammonium- and phosphonium-salt-based DESs were prepared and characterized by FTIR. The graphene was characterized by FTIR, STA, Raman spectroscopy, XRD, SEM, and TEM. Additional experiments were performed to study the dispersion behavior of the functionalized graphene in different solvents. The DESs exhibited both reduction and functionalization effects on DES-treated graphene. Dispersion stability was investigated and then characterized by UV-vis spectroscopy and zeta potential. DES-modified graphene can be used in many applications, such as drug delivery, wastewater treatment, catalysts, composite materials, nanofluids, and biosensors. To the best of our knowledge, this is the first investigation on the use of DESs for graphene functionalization. PMID:26264683

  11. Sub 200 °C fluxless indium-tin (In-Sn) eutectic bonding for monolithic 3D-IC

    NASA Astrophysics Data System (ADS)

    Yoo, Gwangwe; Park, Jin-Hong

    2014-10-01

    In this work, a low-temperature eutectic bonding process based on the formation of an indium (In)-tin (Sn) alloy is studied at temperatures below 200 °C. The formation of the In-Sn alloy is investigated through a secondary ion mass spectroscopy (SIMS) depth profiling analysis, and the quality of the bonding region is evaluated by using cross-sectional scanning electron microscope(SEM) and shearing force measurements. At 170 °C, which is above the melting temperature of In (156 °C), a large amount of In-Sn alloy is formed without the assistance of any flux owing to the expanded eutectic composite range and the improved quality of the In-Sn contact, resulting in a higher bonding strength (205 N). The obtained results show the feasibility of using a low-temperature fluxless bonding process for the fabrication of upper-level devices in monolithic three-dimensional integrated circuits (3D-ICs).

  12. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al2Au eutectic

    NASA Astrophysics Data System (ADS)

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-01

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 μm. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  13. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al{sub 2}Au eutectic

    SciTech Connect

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-15

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 {mu}m. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  14. Precipitation Strengthening in Al-Ni-Mn Alloys

    NASA Astrophysics Data System (ADS)

    Fan, Yangyang; Huang, Kai; Makhlouf, Makhlouf M.

    2015-12-01

    Precipitation hardening of eutectic and hypoeutectic Al-Ni alloys by 2 to 4 wt pct. manganese is investigated with focus on the effect of the alloys' chemical composition and solidification cooling rate on microstructure and tensile strength. Within the context of the investigation, mathematical equations based on the Orowan Looping strengthening mechanism were used to calculate the strengthening increment contributed by each of the phases present in the aged alloy. The calculations agree well with measured values and suggest that the larger part of the alloy's yield strength is due to the Al3Ni eutectic phase, this is closely followed by contribution from the Al6Mn particles, which precipitate predominantly at grain boundaries.

  15. Copper/nickel eutectic brazing of titanium

    NASA Technical Reports Server (NTRS)

    Kutchera, R. E.

    1971-01-01

    Technique joins titanium or one of its alloys to materials, such as iron, nickel or cobalt base material, or to refractory metals. To ensure formation of a satisfactory bond, the temperature, time, environment and pressure must be controlled.

  16. Hydrolase-catalyzed biotransformations in deep eutectic solvents.

    PubMed

    Gorke, Johnathan T; Srienc, Friedrich; Kazlauskas, Romas J

    2008-03-14

    Hydrolases show good catalytic activity in deep eutectic solvents, despite the presence of urea, which can denature enzymes, or alcohols, which can interfere with hydrolase-catalyzed reactions. PMID:18309428

  17. Influence of convection on rod spacing of eutectics

    NASA Technical Reports Server (NTRS)

    Caram, R.; Chandrasekhar, S.; Wilcox, W. R.

    1990-01-01

    This paper describes a three-dimensional numerical model to study the influence of convection on the rod-like microstructure of an eutectic system. This model is based on a central finite difference approach. By applying it, the average concentration near the solid/liquid interface of a growing rod-like eutectic was determined for eutectic compositions C(e) of 0.03, 0.05, and 0.10. Following Jackson and Hunt (1966), the average interfacial composition was converted to a change of undercooling at the interface and, finally, to spacing between the rods. The change in rod spacing with increasing intensity of convection was calculated assuming the eutectic grows at minimum interfacial undercooling. It was confirmed that an increase in convection should coarsen the microstructure (i.e., the rod spacing increases with increasing intensity of stirring).

  18. Wafer-level-scale package of MEMS device by eutectic bonding method

    NASA Astrophysics Data System (ADS)

    Chen, Sihai; Ma, Hong; Chen, Mingxiang; Xiong, Tao; Liu, Sheng; Yi, Xinjian

    2003-12-01

    This paper reports the preliminary results for an on-going program in wafer-level MEMS package. In this particular paper, three closed-loop microheaters of 5μm, 7μm and 9μm width were designed. By reactive ion sputtering technique, two classes of samples were presented. The first one was first co-sputtered with nickel / chromium (Ni/Cr) alloy and then sputtered with gold(Au) metal as heating material; the second one was sputtered with Cr, tin (Sn) and Au respectively as heating material. The bonding of the former sample based on the Ni/Cr and Au heating material failed. The eutectic bonding experiment of the later sample based on the Cr, Sn and Au heating material by global heating method was completed in annealing oven at temperature of about 400 for 20 minutes. The SEM testing result showed the eutectic bonding of Au-Sn by global heating was successful. More results will be reported in future.

  19. Wafer-level scale package of MEMS device by eutectic bonding method

    NASA Astrophysics Data System (ADS)

    Chen, Sihai; Ma, Hong; Chen, Mingxiang; Xiong, Tao; Liu, Sheng; Yi, Xinjian

    2004-01-01

    This paper reports the preliminary results for an on-going program in wafer-level MEMS package. In this particular paper, three closed-loop microheaters of 5μm, 7μm and 9μm width were designed. By reactive ion sputtering technique, two classes of samples were presented. The first one was first co-sputtered with nickel / chromium (Ni/Cr) alloy and then sputtered with gold(Au) metal as heating material; the second one was sputtered with Cr, tin (Sn) and Au respectively as heating material. The bonding of the former sample based on the Ni/Cr and Au heating material failed. The eutectic bonding experiment of the later sample based on the Cr, Sn and Au heating material by global heating method was completed in annealing oven at temperature of about 400 deg. C. for 20 minutes. The SEM testing result showed the eutectic bonding of Au-Sn by global heating was successful. More results will be reported in future.

  20. Solidification and thermal behaviour of binary organic eutectic and monotectic; succinonitrile pyrene system

    NASA Astrophysics Data System (ADS)

    Rai, U. S.; Pandey, Pinky

    2003-02-01

    Transparent binary alloy models are important in metallurgical and materials science, as phase transformations can be observed during solidification. This communication concerns the solidification and thermal studies of succinonitrile (SCN)-pyrene (PY) system, which is an organic analogue of a metal-nonmetal-type system. Phase diagram of the SCN-PY system, determined by the thaw-melt method shows the formation of a monotectic and a eutectic at 143.3°C and 55.3°C with 0.025 and 0.744 mole fractions of SCN, respectively. The critical solution temperature of the system lies 48.7°C above the monotectic temperature. The growth velocity ( v) data at different undercoolings obtained from the capillary method, obey the Hillig-Turnbull equation, v= u(Δ T) n. The heats of fusion of the binary as well as single materials were obtained from the DSC (Mettler DSC-4000 system) from which the entropy of fusion, enthalpy of mixing, Jackson's roughness parameter, excess thermodynamic functions, interfacial energy and radius of the critical nucleus were calculated. The optical microphotographs of the eutectic and monotectic show their characteristic features.

  1. Microstructural stability of directionally solidified eutectic NiAl-Mo under static and thermal cycling conditions

    SciTech Connect

    Kush, M.T.; Holmes, J.W.; Gibala, R.

    1997-12-31

    The quasi-binary eutectic NiAl-9% Mo with faceted molybdenum fibers was subjected to both thermal annealing conditions and to annealing under thermal cycling conditions to determine the microstructural stability of this alloy. The static temperature tests were run at 0.85T{sub M}--0.97T{sub M} in an argon gas atmosphere. The thermal cycling tests were performed between temperatures of 700 C and 1,200 C by induction heating disk-shaped specimens in an argon gas atmosphere using time-temperature heating and cooling profiles to approximate potential engine applications. To quantify microstructural changes, the fiber size and size distribution and number of fibers per unit area were measured as a function of time at temperature. The overall results demonstrate that the directionally solidified eutectic NiAl-9Mo subjected to thermal fatigue conditions exhibits cell boundary coarsening and large shape changes, whereas the microstructure under static stress-free annealing is stable.

  2. Halo formation in arc-melted Cr-Nb alloys

    NASA Astrophysics Data System (ADS)

    Li, K. W.; Li, S. M.; Xue, Y. L.; Fu, H. Z.

    2012-10-01

    Haloes of Laves phase Cr2Nb around the primary dendrites Cr were observed in the arc-melted Cr-12% Nb hypoeutectic alloy, while no halo of non-faceted Cr phase around the Cr2Nb Laves phase occurred in the Cr-20% Nb hypereutectic alloy. This observation differs from the haloes formed in metal-intermetallic alloy systems. An explanation on the formation of Cr2Nb halo was presented by considering the solidification behavior of the leading phase and non-reciprocal nucleation characteristics of the Cr2Nb/Cr eutectic. In the Cr-12% Nb alloy, primary dendrites Cr worked as a good nucleant available for the occurrence of the halo Cr2Nb that subsequently solidified as the leading phase in the eutectic. For the Cr-20% Nb alloy, primary dendrites Cr2Nb first precipitated as the leading phase inducing the eutectic formation, resulting in no halo growth. In addition, the coupled zone of the Cr-Nb alloy was theoretically predicted in agreement with the experimental results.

  3. Self-organized Sr leads to solid state twinning in nano-scaled eutectic Si phase

    PubMed Central

    Albu, M.; Pal, A.; Gspan, C.; Picu, R. C.; Hofer, F.; Kothleitner, G.

    2016-01-01

    A new mechanism for twin nucleation in the eutectic Al-Si alloy with trace Sr impurities is proposed. Observations made by sub-angstrom resolution scanning transmission electron microscopy and X-ray probing proved the presence of <110> Sr columns located preferentially at twin boundaries. Density functional theory simulations indicate that Sr atoms bind in the Si lattice only along the <110> direction, with preferential positions at first and second nearest neighbors for interstitial and substitutional Sr, respectively. Density functional theory total energy calculations confirm that twin nucleation at Sr columns is energetically favorable. Hence, twins may nucleate in Si precipitates after solidification, which provides a different perspective to the currently accepted mechanism which suggests twin formation during precipitate growth. PMID:27527789

  4. Self-organized Sr leads to solid state twinning in nano-scaled eutectic Si phase.

    PubMed

    Albu, M; Pal, A; Gspan, C; Picu, R C; Hofer, F; Kothleitner, G

    2016-01-01

    A new mechanism for twin nucleation in the eutectic Al-Si alloy with trace Sr impurities is proposed. Observations made by sub-angstrom resolution scanning transmission electron microscopy and X-ray probing proved the presence of <110> Sr columns located preferentially at twin boundaries. Density functional theory simulations indicate that Sr atoms bind in the Si lattice only along the <110> direction, with preferential positions at first and second nearest neighbors for interstitial and substitutional Sr, respectively. Density functional theory total energy calculations confirm that twin nucleation at Sr columns is energetically favorable. Hence, twins may nucleate in Si precipitates after solidification, which provides a different perspective to the currently accepted mechanism which suggests twin formation during precipitate growth. PMID:27527789

  5. Directionally solidified lamellar eutectic superalloys by edge-defined, film-fed growth. [including tensile tests

    NASA Technical Reports Server (NTRS)

    Hurley, G. F.

    1975-01-01

    A program was performed to scale up the edge-defined, film-fed growth (EFG) method for the gamma/gamma prime-beta eutectic alloy of the nominal composition Ni-19.7 Cb - 6 Cr-2.5 Al. Procedures and problem areas are described. Flat bars approximately 12 x 1.7 x 200 mm were grown, mostly at speeds of 38 mm/hr, and tensile tests on these bars at 25 and 1000 C showed lower strength than expected. The feasibility of growing hollow airfoils was also demonstrated by growing bars over 200 mm long with a teardrop shaped cross-section, having a major dimension of 12 mm and a maximum width of 5 mm.

  6. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  7. Crystallization of amorphous Zr-Be alloys

    NASA Astrophysics Data System (ADS)

    Golovkova, E. A.; Surkov, A. V.; Syrykh, G. F.

    2015-02-01

    The thermal stability and structure of binary amorphous Zr100 - x Be x alloys have been studied using differential scanning calorimetry and neutron diffraction over a wide concentration range (30 ≤ x ≤ 65). The amorphous alloys have been prepared by rapid quenching from melt. The studied amorphous system involves the composition range around the eutectic composition with boundary phases α-Zr and ZrBe2. It has been found that the crystallization of alloys with low beryllium contents ("hypoeutectic" alloys with x ≤ 40) proceeds in two stages. Neutron diffraction has demonstrated that, at the first stage, α-Zr crystallizes and the remaining amorphous phase is enriched to the eutectic composition; at the second stage, the alloy crystallizes in the α-Zr and ZrBe2 phases. At higher beryllium contents ("hypereutectic" alloys), one phase transition of the amorphous phase to a mixture of the α-Zr and ZrBe2 phases has been observed. The concentration dependences of the crystallization temperature and activation energy have been revealed.

  8. Influence of IMC in the Semisolid Behaviour of an Eutectic Sn-Pb/Cu Slurry

    SciTech Connect

    Merizalde, Carlos; Cabrera, Jose-Maria; Prado, Jose-Manuel

    2007-04-07

    A mixture of a liquid Sn-Pb alloy reinforced with solid Cu particles has been found to show thixotropic and pseudoplastic behaviour. The presence of an intermetallic compound (IMC) between the Cu particles and the molten matrix has some very important consequences in the rheological behaviour of the slurry. The semisolid material is obtained mixing a sufficient amount of Cu particles with a liquid eutectic Sn-Pb alloy by mechanical stirring at a given temperature and time. The intermetallic compound is formed from the reaction of solid Cu and liquid Sn. This reaction results in some displacement in the phase diagram, affecting the liquid alloy composition, moving the liquidus temperature and therefore altering the balance of %wt solid- %wt liquid necessary to obtain the best thixotropic behaviour. In this work a model of the solid fraction of the slurry taking into account the IMC growth rate is presented. This model is also used to predict the processing window under which the material keeps the thixotropic behaviour.

  9. Hypereutectic AlSi Alloy: Gathering of 3D Microstructure Data

    NASA Astrophysics Data System (ADS)

    Schaberger-Zimmermann, E.; Mathes, M.; Zimmermann, G.

    2016-06-01

    Hypereutectic and eutectic AlSi-base alloys find frequent application in casting automotive components. The properties of this type of alloy depend significantly on their solidification microstructure, especially the size, shape, and distribution of primary and eutectic silicon. The serial sectioning technique was applied for determining the three-dimensional (3D) microstructure of an Al-18wt.%Si alloy. For clear identification of both the larger primary Si particles grown in the melt and the fine lamellar eutectic Si, a series of two-dimensional equidistant cross sections were metallographically prepared. The microstructure in these cross sections was detected and observed at high resolution using a light microscope. The images were stored in a digital library. The 3D reconstruction of primary Si particles and AlSi eutectic was achieved through the application of various software tools. This provided data about the faceted growth behavior of octahedral Si particles and feathery eutectic Si. The image stack was also imported to hierarchical data format (version 5) (HDF5) open source format, thus, enabling availability of the 3D image data to the wider community. In this way, 3D reconstructions of this kind can contribute to a greater understanding of processing/microstructure property relationships in hypereutectic AlSi alloys.

  10. Microstructural development and mechanical behavior of eutectic bismuth-tin and eutectic indium-tin in response to high temperature deformation

    SciTech Connect

    Goldstein, J.L.F. |

    1993-11-01

    The mechanical behavior and microstructure of eutectic Bi-Sn and In-Sn solders were studied in parallel in order to better understand high temperature deformation of these alloys. Bi-Sn solder joints were made with Cu substrates, and In-Sn joints were made with either Cu or Ni substrates. The as-cast microstructure of Bi-Sn is complex regular, with the two eutectic phases interconnected in complicated patterns. The as-cast microstructure of In-Sn depends on the substrate. In-Sn on Cu has a non-uniform microstructure caused by diffusion of Cu into the solder during sample preparation, with regions of the Sn-rich {gamma} phase imbedded in a matrix of the In-rich {beta} phase. The microstructure of In-Sn on Ni is uniform and lamellar and the two phases are strongly coupled. The solders deform non-uniformly, with deformation concentrating in a band along the length of the sample for Bi-Sn and In-Sn on Cu, though the deformation is more diffuse in In-Sn than in Bi-Sn. Deformation of In-Sn on Ni spreads throughout the width of the joint. The different deformation patterns affect the shape of the stress-strain curves. Stress-strain curves for Bi-Sn and In-Sn on Cu exhibit sharp decays in the engineering stress after reaching a peak. Most of this stress decay is removed for In-Sn on Ni. The creep behavior of In-Sn also depends on the substrate, with the creep deformation controlled by the soft P phase of the eutectic for In-Sn on Cu and controlled by the harder {gamma} phase for In-Sn on Ni. When In-Sn on Ni samples are aged, the microstructure coarsens and changes to an array of {gamma} phase regions in a matrix of the {beta} phase, and the creep behavior changes to resemble that of In-Sn on Cu. The creep behavior of Bi-Sn changes with temperature. Two independent mechanisms operate at lower temperatures, but there is still some question as to whether one or both of these, or a third mechanism, operates at higher temperatures.

  11. Are deep eutectic solvents benign or toxic?

    PubMed

    Hayyan, Maan; Hashim, Mohd Ali; Hayyan, Adeeb; Al-Saadi, Mohammed A; AlNashef, Inas M; Mirghani, Mohamed E S; Saheed, Olorunnisola Kola

    2013-02-01

    In continuation of investigation for environmentally benign protocol for new solvents termed deep eutectic solvents (DESs), it is herein reported results concerning the toxicity and cytotoxicity of choline chloride (ChCl) based DESs with four hydrogen bond donors including glycerine, ethylene glycol, triethylene glycol and urea. The toxicity was investigated using two Gram positive bacteria Bacillus subtilis and Staphylococcus aureus, and two Gram negative bacteria Escherichia coli and Pseudomonas aeruginosa. The cytotoxicity effect was tested using the Artemia salina leach. It was found that there was no toxic effect for the tested DESs on all of the studied bacteria confirming their benign effects on these bacteria. Nevertheless, it was found that the cytotoxicity of DESs was much higher than their individual components (e.g. glycerine, ChCl) indicating that their toxicological behavior is different. For our best knowledge this is the first time that toxicity and cytotoxicity of DESs were studied. The toxicity and cytotoxicity of DESs varied depending on the structure of components. Careful usage of the terms non-toxicity and biodegradability must be considered. More investigation on this matter is required. PMID:23200570

  12. Influence of convection on eutectic microstructure

    NASA Technical Reports Server (NTRS)

    Baskaran, V.; Eisa, G. F.; Wilcox, W. R.

    1985-01-01

    When the MnBi-Bi eutectic is directionally solidified, it forms fibers of MnBi in a matrix of bismuth. When the material solidified in space at rates of 30 and 50 cm/hr, the average fiber spacing lambda was about one half of the value obtained in cases in which the same material solidified on earth. Neither an altered temperature gradient nor a fluctuating freezing rate are apparently responsible for the change in lambda, and the possibility is studied that natural convection increases lambda on earth by perturbing the compositional field in the melt ahead of the growing solid. A theoretical analysis is conducted along with some experiments. On the basis of the theoretical results for lamellar growth, it is concluded that the spacing lambda increases with increasing stirring, especially at small freezing rates. The experiments indicate that at low growth rates the cross-sectional area of the MnBi blades increases with increased stirring and with decreased growth rate.

  13. Ultrasound in lead-bismuth eutectic

    SciTech Connect

    Dierckx, M.; Van Dyck, D.

    2011-07-01

    The Belgian Nuclear Research Centre (SCK.CEN) is in the process of designing MYRRHA, a new multi-purpose irradiation facility to replace the ageing BR2. MYRRHA is a fast spectrum reactor cooled with lead-bismuth eutectic (LBE). As liquid metal is opaque to visual light, ultrasonic measurement techniques are selected to fulfill essential tasks that, according to our assessment, will be demanded by licensing authorities, in particular: fuel assembly identification and localization of a lost fuel assembly. To that end, a considerable research effort at SCK.CEN is devoted to study ultrasonic propagation in LBE. As ultrasonic experiments in LBE are elaborate and expensive to set up, we are particularly interested in to what extent experiments in water can be extrapolated to LBE - one of the main focuses of this article. We describe and present results of a first experiment with this goal which shows that the signal to noise ratio is better in LBE and that we even see small diffuse reflections up to 40 deg. off normal. On the other hand, we do not see internal reflections in stainless steel objects in LBE which we do in water. Therefore, we conclude that experiments in water can be used to validate algorithms for LBE on the condition that they do not rely on internal reflections. We also present solutions to tackle the essential tasks: fuel assembly identification and lost object localization. The requirements for the ultrasonic equipment implementing these solutions are also discussed. (authors)

  14. Nanoscale Spatial Heterogeneity in Deep Eutectic Solvents.

    PubMed

    Kaur, Supreet; Gupta, Aditya; Kashyap, Hemant K

    2016-07-14

    In this article, we report a molecular dynamics simulation study on the X-ray and neutron scattering structures of deep eutectic solvents (DESs) and show that the DESs studied possess unique spatial heterogeneity on molecular length scales. The simulated X-ray and neutron scattering structure functions (S(q)s) of the DESs made of alkylamide + Li(+)/ClO4(-) display two peaks in the intermolecular region of the S(q)s. As a signature of nanoscale structural organization/heterogeneity, a prepeak is observed at 0.1 < q/Å(-1) < 0.4. The principal peak observed at around 1.2 < q/Å(-1) < 2 is rendered by short-distance inter- and intraspecies correlations. For the DESs studied, we demonstrate that nanoscale spatial heterogeneity is exhibited profoundly by the segregated domains of the constituent electrolyte, and the principal peak in S(q) is because of all sorts of close-contact correlations. The extent of nanoscale morphology as well as the strength of ion pairing is enhanced for the longer-tail alkylamide DES. PMID:27314310

  15. Physical and welding metallurgy of Gd-enriched austenitic alloys for spent nuclear fuel applications. Part II, nickel base alloys.

    SciTech Connect

    Mizia, Ronald E.; Michael, Joseph Richard; Williams, David Brian; Dupont, John Neuman; Robino, Charles Victor

    2004-06-01

    The physical and welding a metallurgy of gadolinium- (Gd-) enriched Ni-based alloys has been examined using a combination of differential thermal analysis, hot ductility testing. Varestraint testing, and various microstructural characterization techniques. Three different matrix compositions were chosen that were similar to commercial Ni-Cr-Mo base alloys (UNS N06455, N06022, and N06059). A ternary Ni-Cr-Gd alloy was also examined. The Gd level of each alloy was {approx}2 wt-%. All the alloys initiated solidification by formation of primary austenite and terminated solidification by a Liquid {gamma} + Ni{sub 5}Gd eutectic-type reaction at {approx}1270 C. The solidification temperature ranges of the alloys varied from {approx}100 to 130 C (depending on alloy composition). This is a substantial reduction compared to the solidification temperature range to Gd-enriched stainless steels (360 to 400 C) that terminate solidification by a peritectic reaction at {approx}1060 C. The higher-temperature eutectic reaction that occurs in the Ni-based alloys is accompanied by significant improvements in hot ductility and solidification cracking resistance. The results of this research demonstrate that Gd-enriched Ni-based alloys are excellent candidate materials for nuclear criticality control in spent nuclear fuel storage applications that require production and fabrication of large amounts of material through conventional ingot metallurgy and fusion welding techniques.

  16. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  17. Application of deep eutectic solvents in the extraction and separation of target compounds from various samples.

    PubMed

    Tang, Baokun; Zhang, Heng; Row, Kyung Ho

    2015-03-01

    Deep eutectic solvents, as a new type of eco-friendly solvent, have attracted increasing attention in chemistry for the extraction and separation of target compounds from various samples. To summarize the application of deep eutectic solvents, this review highlights some of the unique properties of deep eutectic solvents and deep-eutectic-solvent-based materials, as well as their applications in extraction and separation. In this paper, the available data and references in this field are reviewed to summarize the application developments of deep eutectic solvents. Based on the development of deep eutectic solvents, the exploitation of new deep eutectic solvents and deep-eutectic-solvent-based materials are expected to diversify into extraction and separation. PMID:25581398

  18. Effect of arsenic content and quenching temperature on solidification microstructure and arsenic distribution in iron-arsenic alloys

    NASA Astrophysics Data System (ADS)

    Xin, Wen-bin; Song, Bo; Huang, Chuan-gen; Song, Ming-ming; Song, Gao-yang

    2015-07-01

    The solidification microstructure, grain boundary segregation of soluble arsenic, and characteristics of arsenic-rich phases were systematically investigated in Fe-As alloys with different arsenic contents and quenching temperatures. The results show that the solidification microstructures of Fe-0.5wt%As alloys consist of irregular ferrite, while the solidification microstructures of Fe-4wt%As and Fe-10wt%As alloys present the typical dendritic morphology, which becomes finer with increasing arsenic content and quenching temperature. In Fe-0.5wt%As alloys quenched from 1600 and 1200°C, the grain boundary segregation of arsenic is detected by transmission electron microscopy. In Fe-4wt%As and Fe-10wt%As alloys quenched from 1600 and 1420°C, a fully divorced eutectic morphology is observed, and the eutectic Fe2As phase distributes discontinuously in the interdendritic regions. In contrast, the eutectic morphology of Fe-10wt%As alloy quenched from 1200°C is fibrous and forms a continuous network structure. Furthermore, the area fraction of the eutectic Fe2As phase in Fe-4wt%As and Fe-10wt%As alloys increases with increasing arsenic content and decreasing quenching temperature.

  19. Structure and recalescence behavior of undercooled nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Wu, Yanzhong; Piccone, Thomas J.; Shiohara, Yuh; Flemings, Merton C.

    1984-01-01

    The effects of undercooling on the thermal behavior and structure of Ni-Sn alloys are investigated. Hypoeutectic (Ni-25 wt pct Sn) and eutectic (Ni-32.5 wt pct Sn) compositions of the Ni-Sn alloy were undercooled using a levitation melting with glass encasement technique, and the recalescence of these alloys was measured using a high speed temperature sensing device and a digital oscilloscope. It is observed that in both samples the total solidification and recalescence times decrease with increasing undercooling; the volume fraction of normal lamellar eutectic decreases with increasing undercooling; and in the hypoeutectic sample, the morphology of the primary phase changes from dendritic to spherical with increasing undercooling.

  20. Effect of thermal cycling in a Mach 0.3 burner rig on properties and structure of directionally solidified gamma/gamma prime-delta eutectic

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Sanders, W. A.

    1976-01-01

    An experimental study was carried out to evaluate the effect of cyclic thermal exposures on the mechanical properties of a gamma/gamma prime-delta eutectic alloy parallel to the growth direction. The alloy had a nominal composition by weight of Ni-20 Nb-6 Cr-2.5 Al and was directionally solidified at 3 cm/hr in a furnace with a thermal gradient of at least 200 C/cm. Bars of the alloy were exposed in a Mach 0.3 burner rig and cycled 300 times between 1100 and 425 C. Oxidation-erosion characteristics of the alloy were determined by weight loss measurements at 300-cycle intervals. After cyclic exposure, stress rupture and tensile tests were performed at both 760 and 1040 C. Microstructural changes from cyclic exposure were determined. Thermal cycling resulted in gamma prime coarsening and Widmanstaetten delta precipitation in the gamma phase. An unidentified precipitate, presumably gamma prime, was observed within the delta phase. These microstructural changes did not affect the mechanical properties of the eutectic. High oxidation-erosion weight loss rate was observed.

  1. Ternary eutectic dendrites: Pattern formation and scaling properties.

    PubMed

    Rátkai, László; Szállás, Attila; Pusztai, Tamás; Mohri, Tetsuo; Gránásy, László

    2015-04-21

    Extending previous work [Pusztai et al., Phys. Rev. E 87, 032401 (2013)], we have studied the formation of eutectic dendrites in a model ternary system within the framework of the phase-field theory. We have mapped out the domain in which two-phase dendritic structures grow. With increasing pulling velocity, the following sequence of growth morphologies is observed: flat front lamellae → eutectic colonies → eutectic dendrites → dendrites with target pattern → partitionless dendrites → partitionless flat front. We confirm that the two-phase and one-phase dendrites have similar forms and display a similar scaling of the dendrite tip radius with the interface free energy. It is also found that the possible eutectic patterns include the target pattern, and single- and multiarm spirals, of which the thermal fluctuations choose. The most probable number of spiral arms increases with increasing tip radius and with decreasing kinetic anisotropy. Our numerical simulations confirm that in agreement with the assumptions of a recent analysis of two-phase dendrites [Akamatsu et al., Phys. Rev. Lett. 112, 105502 (2014)], the Jackson-Hunt scaling of the eutectic wavelength with pulling velocity is obeyed in the parameter domain explored, and that the natural eutectic wavelength is proportional to the tip radius of the two-phase dendrites. Finally, we find that it is very difficult/virtually impossible to form spiraling two-phase dendrites without anisotropy, an observation that seems to contradict the expectations of Akamatsu et al. Yet, it cannot be excluded that in isotropic systems, two-phase dendrites are rare events difficult to observe in simulations. PMID:25903891

  2. Ternary eutectic dendrites: Pattern formation and scaling properties

    SciTech Connect

    Rátkai, László; Szállás, Attila; Pusztai, Tamás; Mohri, Tetsuo; Gránásy, László

    2015-04-21

    Extending previous work [Pusztai et al., Phys. Rev. E 87, 032401 (2013)], we have studied the formation of eutectic dendrites in a model ternary system within the framework of the phase-field theory. We have mapped out the domain in which two-phase dendritic structures grow. With increasing pulling velocity, the following sequence of growth morphologies is observed: flat front lamellae → eutectic colonies → eutectic dendrites → dendrites with target pattern → partitionless dendrites → partitionless flat front. We confirm that the two-phase and one-phase dendrites have similar forms and display a similar scaling of the dendrite tip radius with the interface free energy. It is also found that the possible eutectic patterns include the target pattern, and single- and multiarm spirals, of which the thermal fluctuations choose. The most probable number of spiral arms increases with increasing tip radius and with decreasing kinetic anisotropy. Our numerical simulations confirm that in agreement with the assumptions of a recent analysis of two-phase dendrites [Akamatsu et al., Phys. Rev. Lett. 112, 105502 (2014)], the Jackson-Hunt scaling of the eutectic wavelength with pulling velocity is obeyed in the parameter domain explored, and that the natural eutectic wavelength is proportional to the tip radius of the two-phase dendrites. Finally, we find that it is very difficult/virtually impossible to form spiraling two-phase dendrites without anisotropy, an observation that seems to contradict the expectations of Akamatsu et al. Yet, it cannot be excluded that in isotropic systems, two-phase dendrites are rare events difficult to observe in simulations.

  3. Diffusion bonding of aluminium alloy, 8090

    SciTech Connect

    Sunwoo, A. )

    1994-08-15

    Ability to diffusion bond aluminum (Al) alloys, in particular superplastic aluminum alloys, will complete the technology-base that is strongly needed to enhance the use of superplastic forming (SPF) technology. Diffusion bonding (DB) is an attractive manufacturing option for applications where the preservation of the base metal microstructure and, in turn, mechanical properties is important in the bond area. As the technology moves from the laboratory to production, the DB process has to be production-feasible and cost-effective. At the Lawrence Livermore National Laboratory, the DB study of SPF Al alloys has been initiated. This paper describes the effect of surface chemistry on the DB properties of the Al alloy, 8090 (2.4Li-1.18Cu-0.57Mg-0.14Zr-Al). The integrity of the diffusion bonds was evaluated for both interlayered and bare surfaces. Two interlayer elements, copper (Cu) and zinc (Zn), were compared. Although the eutectic temperature of Al-Cu is 548 C, a thin Cu layer in contact with 8090 has been shown to lower its eutectic temperature to [approximately]521 C. In 8090, Cu is one of the primary alloying elements but has a limited solubility in Al at the bonding temperature. Zinc, on the other hand, forms a considerably lower eutectic (380 C) with Al and is highly soluble in Al. The diffusivity of Zn in Al is much faster than that of Cu, but Zn forms a more thermodynamically stable oxide. These subtle metallurgical differences will affect the transient liquid phase (TLP) formation at the interface, which will subsequently influence the bond quality.

  4. Influence of alloy microstructure on the microshear bond strength of basic alloys to a resin luting cement.

    PubMed

    Bauer, José; Costa, José Ferreira; Carvalho, Ceci Nunes; Souza, Douglas Nesadal de; Loguercio, Alessandro Dourado; Grande, Rosa Helena Miranda

    2012-01-01

    The aim of this study was to evaluate the influence of microstructure and composition of basic alloys on their microshear bond strength (µSBS) to resin luting cement. The alloys used were: Supreme Cast-V (SC), Tilite Star (TS), Wiron 99 (W9), VeraBond II (VBII), VeraBond (VB), Remanium (RM) and IPS d.SIGN 30 (IPS). Five wax patterns (13 mm in diameter and 4mm height) were invested, and cast in a centrifugal casting machine for each basic alloy. The specimens were embedded in resin, polished with a SiC paper and sandblasted. After cleaning the metal surfaces, six tygon tubes (0.5 mm height and 0.75 mm in diameter) were placed on each alloy surface, the resin cement (Panavia F) was inserted, and the excess was removed before light-curing. After storage (24 h/37°C), the specimens were subjected to µSBS testing (0.5 mm/min). The data were subjected to a one-way repeated measures analysis of variance and Turkey's test (α=0.05). After polishing, their microstructures were revealed with specific conditioners. The highest µSBS (mean/standard deviation in MPa) were observed in the alloys with dendritic structure, eutectic formation or precipitation: VB (30.6/1.7), TS (29.8/0.9), SC (30.6/1.7), with the exception of IPS (31.1/0.9) which showed high µSBS but no eutectic formation. The W9 (28.1/1.5), VBII (25.9/2.0) and RM (25.9/0.9) showed the lowest µSBS and no eutectic formation. It seems that alloys with eutectic formation provide the highest µSBS values when bonded to a light-cured resin luting cement. PMID:23306223

  5. Prebiotic phosphate ester syntheses in a deep eutectic solvent.

    PubMed

    Gull, Maheen; Zhou, Manshui; Fernández, Facundo M; Pasek, Matthew A

    2014-02-01

    We report a route to synthesize a wide range of organophosphates of biological significance in a deep eutectic solvent (2:1 urea and choline chloride), utilizing various orthophosphate sources. Heating an organic alcohol in the solvent along with a soluble phosphorus source yields phosphorus esters of choline as well as that of the added organic in yields between 15 to 99 %. In addition, phosphite analogs of biological phosphates and peptides were also formed by the simple mixing of reagents and heating at 60-70 °C in the deep eutectic solvent. The presented dehydration reactions are relevant to prebiotic and green chemistry in alternative solvents. PMID:24368625

  6. Eutectic salt catalyzed environmentally benign and highly efficient Biginelli reaction.

    PubMed

    Azizi, Najmadin; Dezfuli, Sahar; Hahsemi, Mohmmad Mahmoodi

    2012-01-01

    A simple deep eutectic solvent based on tin (II) chloride was used as a dual catalyst and environmentally benign reaction medium for an efficient synthesis of 3,4-dihydropyrimidin-2(1H)-one derivatives, from aromatic and aliphatic aldehydes, 1,3-dicarbonyl compounds, and urea in good-to-excellent yields and short reaction time. This simple ammonium deep eutectic solvent, easily synthesized from choline chloride and tin chloride, is relatively inexpensive and recyclable, making it applicable for industrial applications. PMID:22649326

  7. Eutectic Salt Catalyzed Environmentally Benign and Highly Efficient Biginelli Reaction

    PubMed Central

    Azizi, Najmadin; Dezfuli, Sahar; Hahsemi, Mohmmad Mahmoodi

    2012-01-01

    A simple deep eutectic solvent based on tin (II) chloride was used as a dual catalyst and environmentally benign reaction medium for an efficient synthesis of 3,4-dihydropyrimidin-2(1H)-one derivatives, from aromatic and aliphatic aldehydes, 1,3-dicarbonyl compounds, and urea in good-to-excellent yields and short reaction time. This simple ammonium deep eutectic solvent, easily synthesized from choline chloride and tin chloride, is relatively inexpensive and recyclable, making it applicable for industrial applications. PMID:22649326

  8. Selecting Resolving Agents with Respect to Their Eutectic Compositions.

    PubMed

    Szeleczky, Zsolt; Semsey, Sándor; Bagi, Péter; Pálovics, Emese; Faigl, Ferenc; Fogassy, Elemér

    2016-03-01

    In order to develop a resolution procedure for a given racemic compound, the first and the most important step is finding the most suitable resolving agent. We studied 18 individual resolutions that were carried out with resolving agents having high eutectic composition. We found that very high enantiomeric excess values were obtained in all cases. We assume that the eutectic composition of a given resolving agent is one of the most important properties that should always be considered during the search for the most efficient resolving agent. PMID:26797938

  9. Structure Property Relationships in Imidazole-based Deep Eutectic Mixtures

    NASA Astrophysics Data System (ADS)

    Terheggen, Logan; Cosby, Tyler; Sangoro, Joshua

    2015-03-01

    Deep eutectic mixtures of levulinic acid with a systematic series of imidazoles are measured by broadband dielectric spectroscopy, differential scanning calorimetry, and Fourier transform infrared spectroscopy to investigate the impact of steric interactions on charge transport and structural dynamics. An enhancement of dc conductivity is found in each of the imidazoles upon the addition of levulinic acid. However, the extent of increase is dependent upon the alkyl substitution on the imidazole ring. These results highlight the importance of molecular structure on hydrogen bonding and charge transport in deep eutectic mixtures.

  10. Lead-bismuth eutectic technology for Hyperion reactor

    NASA Astrophysics Data System (ADS)

    Zhang, J.; Kapernick, R. J.; McClure, P. R.; Trapp, T. J.

    2013-10-01

    A small lead-bismuth eutectic-cooled reactor concept (referred to as the Hyperion reactor concept) is being studied at Los Alamos National Laboratory and Hyperion Power Generation. In this report, a critical assessment of the lead-bismuth eutectic technology for Hyperion reactor is presented based on currently available knowledge. Included are: material compatibility, oxygen control, thermal hydraulics, polonium control. The key advances in the technology and their applications to Hyperion reactor design are analyzed. Also, the near future studies in main areas of the technology are recommended for meeting the design requirements.

  11. Nickel solubility limit in liquid lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Martinelli, L.; Vanneroy, F.; Diaz Rosado, J. C.; L'Hermite, D.; Tabarant, M.

    2010-05-01

    In the framework of the Accelerator-Driven System (ADS), the Pb-Bi eutectic can be used as spallation target for neutron production. The Pb-Bi flow in contact with the ADS structural steels, T 91 (Fe-9Cr martensitic steel) and 316L (Fe-17Cr-10Ni austenitic steel), can dissolve the main steel components: iron, chromium and nickel. According to literature, in low oxygen containing Pb-Bi, the dissolution rates of 316L depend, at least, on the nickel solubility limit as it dissolves preferentially in the Pb-Bi alloy. Consequently, the determination of this physico-chemical data in the temperature range of the ADS operating conditions (350-450 °C) is needed for the prediction of the corrosion rates in ADS. The nickel solubility limit in Pb-Bi is available in the literature from 400 °C to 900 °C but not for lower temperatures. However, the Ni-Bi phase diagram leads one to suppose that the nickel solubility limit law changes for lower temperatures. Consequently in this study, two experimental techniques have been implemented for the determination of the nickel solubility limit at low temperatures. The first one is performed from 400 °C to 500 °C using the Laser Induce Breakdown Spectroscopy (LIBS). The LIBS technique permits to obtain in situ measurements directly performed on liquid Pb-Bi. This characteristic is very interesting as it allows to monitor on line the concentration of the dissolved impurities in the liquid coolant. However, this technique is still under development and optimization on liquid Pb-Bi medium. The second technique is ICP-AES. This technique, commonly used to analyze alloys composition, is interesting as it permits a global analysis of a Pb-Bi sample. Moreover, the measurement made by ICP-AES is very reliable, very accurate and optimized for such analyses. However, this technique is ex situ; this is its main disadvantage. Experiments using ICP-AES were performed from 350 °C to 535 °C. The two techniques lead to the same solubility limit in

  12. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  13. Growth and scintillation properties of Eu doped BaCl2/LiF eutectic scintillator

    NASA Astrophysics Data System (ADS)

    Kamada, Kei; Hishinuma, Kosuke; Kurosawa, Shunsuke; Yamaji, Akihiro; Shoji, Yasuhiro; Pejchal, Jan; Yokota, Yuui; Ohashi, Yuji; Yoshikawa, Akira

    2015-12-01

    Eu doped BaCl2/LiF eutectics were grown by the micro-pulling down method and their directionally solidified eutectic (DSE) system has been investigated. The grown eutectic showed main phases of cubic LiF and orthorhombic BaCl2. In these eutectics, the 399 nm emission of Eu2+ 4f5d was obtained. It shows the intrinsic decay time of about 410 ns. The light yield of the 1-mm-thick eutectic showed 7000 ph/5.5 MeV alpha-ray.

  14. Fatigue Resistance of Liquid-assisted Self-repairing Aluminum Alloys Reinforced with Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Wright, M. Clara; Manuel, Michele; Wallace, Terryl

    2013-01-01

    A self-repairing aluminum-based composite system has been developed using a liquid-assisted healing theory in conjunction with the shape memory effect of wire reinforcements. The metal-metal composite was thermodynamically designed to have a matrix with a relatively even dispersion of a low-melting eutectic phase, allowing for repair of cracks at a predetermined temperature. Additionally, shape memory alloy (SMA) wire reinforcements were used within the composite to provide crack closure. Investigators focused the research on fatigue cracks propagating through the matrix in order to show a proof-of-concept Shape Memory Alloy Self-Healing (SMASH) technology for aeronautical applications.

  15. Evaluation of damage induced by high irradiation levels on α-Ni-Ni3Si eutectic structure

    NASA Astrophysics Data System (ADS)

    Camacho Olguin, Carlos Alberto; Garcia-Borquez, Arturo; González-Rodríguez, Carlos Alberto; Loran-Juanico, Jose Antonio; Cruz-Mejía, Hector

    2015-06-01

    Diluted alloys of the binary system Ni-Si have been used as target of beam of ions, electrons, neutrons and so on because in this kind of alloy occurs transformations order-disorder, when the temperature is raised. This fact has permitted to evaluate the phenomena associated with the damage induced by irradiation (DII). The results of these works have been employed to understand the behavior under irradiation of complex alloys and to evaluate the reliability of the results of mathematical simulation of the evolution of the DII. The interest in the alloy system Ni-Si has been reborn due to the necessity of developing materials, which have better resistance against the corrosion on more aggressive environments such as those generated on the nuclear power plants or those that exist out of the Earth's atmosphere. Now, a growing interest to use concentrated alloys of this binary system on diverse fields of the materials science has been taking place because up to determined concentration of silicon, a regular eutectic is formed, and this fact opens the possibility to develop lamellar composite material by directional solidification. However, nowadays, there is a lack of fundamental knowledge about the behavior of this type of lamellar structure under aggressive environments, like those mentioned before. Hence, the task of this work is to evaluate the effect that has the irradiation over the microstructure of the concentrated alloy Ni22at%Si. The dendritic region of the hypereutectic alloy consists of an intermetallic phase Ni3Si, whereas the interdendritic region is formed by the alternation of lamellas of solid solution α-Ni and intermetallic phase Ni3Si. Such kind of microstructure has the advantage to get information of the DII over different phases individually, and at the same time, about of the microstructure influence over the global damage in the alloy. The hypereutectic Ni22at%Si alloy was irradiated perpendicularly to its surface, with 3.66 MeV - Ni ions up

  16. Grain boundary wetting phase transitions in peritectic copper—cobalt alloys

    NASA Astrophysics Data System (ADS)

    Kogtenkova, O. A.; Straumal, A. B.; Afonikova, N. S.; Mazilkin, A. A.; Kolesnikova, K. I.; Straumal, B. B.

    2016-04-01

    The transition from incomplete to complete grain boundary wetting in copper alloys with 2.2 and 4.9 wt % Co has been studied. These alloys with peritectic phase diagrams differ from previously studied systems with eutectic transformation by the fact that the melt layer separating grains from each other is not enriched, but is depleted by the second component (cobalt in this case). The fraction of completely wetted grain boundaries increases with temperature, as in eutectic systems, from zero at a temperature of 1098°C to ~80% at 1096°C. For symmetric twin boundaries, the temperature dependence of the contact angle with melt drops is constructed. As in the eutectic systems, the contact angle decreases with increasing temperature (although not to zero due to the extremely low energy of symmetric twin boundaries).

  17. Eutectic bonds on wafer scale by thin film multilayers

    NASA Astrophysics Data System (ADS)

    Christensen, Carsten; Bouwstra, Siebe

    1996-09-01

    The use of gold based thin film multilayer systems for forming eutectic bonds on wafer scale is investigated and preliminary results will be presented. On polished 4 inch wafers different multilayer systems are developed using thin film techniques and bonded afterwards under reactive atmospheres and different bonding temperatures and forces. Pull tests are performed to extract the bonding strengths.

  18. Devitrification studies of wollastonite-tricalcium phosphate eutectic glass.

    PubMed

    Magallanes-Perdomo, M; Pena, P; De Aza, P N; Carrodeguas, R G; Rodríguez, M A; Turrillas, X; De Aza, S; De Aza, A H

    2009-10-01

    The present paper describes and discusses the devitrification and crystallization process of wollastonite-tricalcium phosphate (W-TCP) eutectic glass. This process was studied in situ from room temperature up to 1375 degrees C, by neutron diffractometry in vacuum. The data obtained were combined and compared with those performed in ambient atmosphere by differential thermal analysis and with those of samples fired in air at selected temperatures, and then cooled down and subsequently studied by laboratory XRD and field emission scanning electron microscopy fitted with energy X-ray dispersive spectroscopy. The experimental evidence indicates that the devitrification of W-TCP eutectic glass begins at approximately 870 degrees C with the crystallization of a Ca-deficient apatite phase, followed by wollastonite-2M (CaSiO(3)) crystallization at approximately 1006 degrees C. At 1375 degrees C, the bio-glass-ceramic is composed of quasi-rounded colonies formed by a homogeneous mixture of pseudowollastonite (CaSiO(3)) and alpha-tricalcium phosphate (Ca(3)(PO(4))(2)). This microstructure corresponds to irregular eutectic structures. It was also found that it is possible to obtain from the eutectic composition of the wollastonite-tricalcium phosphate binary system a wide range of bio-glass-ceramics, with different crystalline phases present, through appropriate design of thermal treatments. PMID:19427932

  19. Microstructural evolution of eutectic Au-Sn solder joints

    SciTech Connect

    Song, Ho Geon

    2002-05-31

    Current trends toward miniaturization and the use of lead(Pb)-free solder in electronic packaging present new problems in the reliability of solder joints. This study was performed in order to understand the microstructure and microstructural evolution of small volumes of nominally eutectic Au-Sn solder joints (80Au-20Sn by weight), which gives insight into properties and reliability.

  20. Improving agar electrospinnability with choline-based deep eutectic solvents

    Technology Transfer Automated Retrieval System (TEKTRAN)

    One percent agar (% wt) was dissolved in the deep eutectic solvent (DES), (2-hydroxyethyl) trimethylammonium chloride/urea at a 1:2 molar ratio, and successfully electrospun into nanofibers. An existing electrospinning set-up, operated at 50 deg C, was adapted for use with an ethanol bath to collect...

  1. Spontaneous vesicle formation in a deep eutectic solvent.

    PubMed

    Bryant, Saffron J; Atkin, Rob; Warr, Gregory G

    2016-02-14

    Solvent penetration experiments and small-angle X-ray scattering reveal that phospholipids dissolved in a deep eutectic solvent (DES) spontaneously self-assemble into vesicles above the lipid chain melting temperature. This means DESs are one of the few nonaqueous solvents that mediate amphiphile self-assembly, joining a select set of H-bonding molecular solvents and ionic liquids. PMID:26701210

  2. The transient phase eutectic process for ceramic-metal bonding

    NASA Astrophysics Data System (ADS)

    Chapman, Thomas Richard

    A new method of ceramic-metal bonding using a transient gas-metal eutectic liquid is proposed, confirmed, and investigated using nickel/copper-oxygen/alumina as a model system. A low temperature gas-metal eutectic melt may be made transient (by solidification) through interaction with a more refractory metal component providing a ceramic-metal bond with good wetting, high strength, a broad process window (relative to conventional gas-metal eutectic bonds), high thermal stability, and controlled thermoelastic stress; transport of a more active species to the ceramic interface may further improve adherence. A eutectic between the low-melting component (copper) and a gas (oxygen) forms at the interface between the refractory metal (nickel) and ceramic (alumina). This interfacial liquid wets the surfaces and promotes bonding. Because the entire copper interlayer is melted, the processing window is wider than conventional gas-metal eutectic in terms of temperature, atmosphere, and time. The liquid (Cu-O) dissolves the active, refractory component (Ni) providing transport to the interface where a refractory bond phase (NiAl2O4) forms. Interactions at temperature consume the liquid phase causing isothermal solidification. Diffusional homogenization further increases the solidus temperature of the joint. Multilayer bond structures were produced using both foils and plating. Oxygen additions were investigated using pre-oxidation of each metal and/or oxidation in-situ. The best bonds resulted from foils combining nickel pre-oxidation with a eutectic atmosphere. The oxide layer slows the oxidation kinetics of the nickel which allows eutectic liquid to form providing wetting, reaction, and adherence to the ceramic. The interfacial bond structure consists of a uniform, thin (sub-micron) reaction layer of nickel-aluminate (NiAl2 O4) spinel. Adhesion is comparable to current technologies and can exceed the ceramic strength. Typical peel failure occurs at the metal

  3. The UC2-x - Carbon eutectic: A laser heating study

    NASA Astrophysics Data System (ADS)

    Manara, D.; Boboridis, K.; Morel, S.; De Bruycker, F.

    2015-11-01

    The UC2-x - carbon eutectic has been studied by laser heating and fast multi-wavelength pyrometry under inert atmosphere. The study has been carried out on three compositions, two of which close to the phase boundary of the UC2-x - C miscibility gap (with C/U atomic ratios 2 and 2.1), and one, more crucial, with a large excess of carbon (C/U = 2.82). The first two compositions were synthesised by arc-melting. This synthesis method could not be applied to the last composition, which was therefore completed directly by laser irradiation. The U - C - O composition of the samples was checked by using a combustion method in an ELTRA® analyser. The eutectic temperature, established to be 2737 K ± 20 K, was used as a radiance reference together with the cubic - tetragonal (α → β) solid state transition, fixed at 2050 K ± 20 K. The normal spectral emissivity of the carbon-richer compounds increases up to 0.7, whereas the value 0.53 was established for pure hypostoichiometric uranium dicarbide at the limit of the eutectic region. This increase is analysed in the light of the demixing of excess carbon, and used for the determination of the liquidus temperature (3220 K ± 50 K for UC2.82). Due to fast solid state diffusion, also fostered by the cubic - tetragonal transition, no obvious signs of a lamellar eutectic structure could be observed after quenching to room temperature. The eutectic surface C/UC2-x composition could be qualitatively, but consistently, followed during the cooling process with the help of the recorded radiance spectra. Whereas the external liquid surface is almost entirely constituted by uranium dicarbide, it gets rapidly enriched in demixed carbon upon freezing. Demixed carbon seems to quickly migrate towards the inner bulk during further cooling. At the α → β transition, uranium dicarbide covers again the almost entire external surface.

  4. Heat storage in alloy transformations. Final report

    SciTech Connect

    Birchenall, C E; Gueceri, S I; Farkas, D; Labdon, M B; Nagaswami, N; Pregger, B

    1981-03-01

    A study conducted to determine the feasibility of using metal alloys as thermal energy storage media is described. The study had the following major elements: (1) the identification of congruently transforming alloys and thermochemical property measurements, (2) the development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients, (3) the development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase-change materials, and (4) the identification of materials that could be used to contain the metal alloys. The elements selected as candidate media were limited to aluminum, copper, magnesium, silicon, zinc, calcium, and phosphorus on the basis of low cost and latent heat of transformation. Several new eutectic alloys and ternary intermetallic phases have been determined. A new method employing x-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data that are obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase-change media. Candidate materials were evaluated to determine suitable materials for containment of the metal alloys. Graphite was used to contain the alloys during the volume change measurements. Silicon carbide has been identified as a promising containment material and surface-coated iron alloys were considered.

  5. Microstructure analysis of Al-Si-Cu alloys prepared by gradient solidification technique

    NASA Astrophysics Data System (ADS)

    Borkar, Hemant; Seifeddine, Salem; Jarfors, Anders E. W.

    2015-03-01

    Al-Si-Cu alloys were cast with the unique gradient solidification technique to produce alloys with two cooling rates corresponding to secondary dendrite arm spacing (SDAS) of 9 and 27 μm covering the microstructural fineness of common die cast components. The microstructure was studied with optical microscopy and scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and electron backscattered diffraction (EBSD). The alloy with higher cooling rate, lower SDAS, has a more homogeneous microstructure with well distributed network of eutectic and intermetallic phases. The results indicate the presence of Al-Fe-Si phases, Al-Cu phases and eutectic Si particles but their type, distribution and amount varies in the two alloys with different SDAS. EBSD analysis was also performed to study the crystallographic orientation relationships in the microstructure. One of the major highlights of this study is the understanding of the eutectic formation mechanism achieved by studying the orientation relationships of the aluminum in the eutectic to the surrounding primary aluminum dendrites.

  6. Effect of reaction time and P content on mechanical strength of the interface formed between eutectic Sn-Ag solder and Au/electroless Ni(P)/Cu bond pad

    NASA Astrophysics Data System (ADS)

    Alam, M. O.; Chan, Y. C.; Tu, K. N.

    2003-09-01

    In this work, shear strengths of the solder joints for Sn-Ag eutectic alloy with the Au/electroless Ni(P)/Cu bond pad were measured for three different electroless Ni(P) layers. Sn-Ag eutectic solder alloy was kept in molten condition (240 °C) on the Au/electroless Ni(P)/Cu bond pad for different time periods ranging from 0.5 min to 180 min to render the ultimate interfacial reaction and the consecutive shear strength. After the shear test, fracture surfaces were investigated by scanning electron microscopy equipped with energy dispersed x ray. Cross-sectional studies of the interfaces were also conducted to correlate with the fracture surfaces. It was found that formation of crystalline phosphorous-rich Ni layer at the solder interface of Au/electroless Ni(P)/Cu bond pad with Sn-Ag eutectic alloy deteriorates the mechanical strength of the joints significantly. It was also noticed that such weak P-rich Ni layer appears quickly for high-P content electroless Ni(P) layer. However, when this P-rich Ni layer disappears from a prolonged reaction, the shear strength increases again.

  7. Prediction of glass forming ability and glass forming range for electrodeposited binary Co-W alloys

    NASA Astrophysics Data System (ADS)

    Singh, Ashish; Iyer, Nikhilesh; Harimkar, Sandip P.

    2012-05-01

    This paper reports on the transition of crystalline to amorphous structure with increasing W content in electrodeposited binary Co-W alloys. The glass forming ability of the electrodeposited Co-based alloys, including Co-W alloy, is analyzed using deep eutectic criteria based on reduced liquidus temperature and relative composition ratio. MD simulations based on solid solution models indicated glass forming ability above 20 at. % W for Co-rich Co-W alloys, which is in good agreement with the experimental observations.

  8. Adsorption of silicon on Au(110): An ordered two dimensional surface alloy

    SciTech Connect

    Enriquez, Hanna; Mayne, Andrew; Dujardin, Gerald; Kara, Abdelkader; Vizzini, Sebastien; Roth, Silvan; Greber, Thomas; Lalmi, Boubekeur; Belkhou, Rachid; Seitsonen, Ari P; Aufray, Bernard; Oughaddou, Hamid

    2012-07-09

    We report on experimental evidence for the formation of a two dimensional Si/Au(110) surface alloy. In this study, we have used a combination of scanning tunneling microscopy, low energy electron diffraction, Auger electron spectroscopy, and ab initio calculations based on density functional theory. A highly ordered and stable Si-Au surface alloy is observed subsequent to growth of a sub-monolayer of silicon on an Au(110) substrate kept above the eutectic temperature.

  9. Deep eutectic solvents: sustainable media for nanoscale and functional materials.

    PubMed

    Wagle, Durgesh V; Zhao, Hua; Baker, Gary A

    2014-08-19

    Deep eutectic solvents (DESs) represent an alternative class of ionic fluids closely resembling room-temperature ionic liquids (RTILs), although, strictly speaking, they are distinguished by the fact that they also contain an organic molecular component (typically, a hydrogen bond donor like a urea, amide, acid, or polyol), frequently as the predominant constituent. Practically speaking, DESs are attractive alternatives to RTILs, sharing most of their remarkable qualities (e.g., tolerance to humidity, negligible vapor pressure, thermostability, wide electrochemical potential windows, tunability) while overcoming several limitations associated with their RTIL cousins. Particularly, DESs are typically, less expensive, more synthetically accessible (typically, from bulk commodity chemicals using solvent/waste-free processes), nontoxic, and biodegradable. In this Account, we provide an overview of DESs as designer solvents to create well-defined nanomaterials including shape-controlled nanoparticles, electrodeposited films, metal-organic frameworks, colloidal assemblies, hierarchically porous carbons, and DNA/RNA architectures. These breakthroughs illustrate how DESs can fulfill multiple roles in directing chemistry at the nanoscale: acting as supramolecular template, metal/carbon source, sacrificial agent (e.g., ammonia release from urea), and/or redox agent, all in the absence of formal stabilizing ligand (here, solvent and stabilizer are one and the same). The ability to tailor the physicochemical properties of DESs is central to controlling their interfacial behavior. The preorganized "supramolecular" nature of DESs provides a soft template to guide the formation of bimodal porous carbon networks or the evolution of electrodeposits. A number of essential parameters (viscosity, polarity, surface tension, hydrogen bonding), plus coordination with solutes/surfaces, all play significant roles in modulating species reactivity and mass transport properties governing the

  10. Corrosion Testing of Ni Alloy HVOF Coatings in High Temperature Environments for Biomass Applications

    NASA Astrophysics Data System (ADS)

    Paul, S.; Harvey, M. D. F.

    2013-03-01

    This paper reports the corrosion behavior of Ni alloy coatings deposited by high velocity oxyfuel spraying, and representative boiler substrate alloys in simulated high temperature biomass combustion conditions. Four commercially available oxidation resistant Ni alloy coating materials were selected: NiCrBSiFe, alloy 718, alloy 625, and alloy C-276. These were sprayed onto P91 substrates using a JP5000 spray system. The corrosion performance of the coatings varied when tested at ~525, 625, and 725 °C in K2SO4-KCl mixture and gaseous HCl-H2O-O2 containing environments. Alloy 625, NiCrBSiFe, and alloy 718 coatings performed better than alloy C-276 coating at 725 °C, which had very little corrosion resistance resulting in degradation similar to uncoated P91. Alloy 625 coatings provided good protection from corrosion at 725 °C, with the performance being comparable to wrought alloy 625, with significantly less attack of the substrate than uncoated P91. Alloy 625 performs best of these coating materials, with an overall ranking at 725 °C as follows: alloy 625 > NiCrBSiFe > alloy 718 ≫ alloy C-276. Although alloy C-276 coatings performed poorly in the corrosion test environment at 725 °C, at lower temperatures (i.e., below the eutectic temperature of the salt mixture) it outperformed the other coating types studied.

  11. A new technique for direct traceability of contact thermometry Co-C eutectic cells to the ITS-90

    SciTech Connect

    Failleau, G.; Deuzé, T.; Bourson, F.; Briaudeau, S.; Sadli, M.

    2013-09-11

    The eutectic Co-C melting point is a promising system to serve as a thermometric fixed-point in the temperature range above 1084.62 °C (copper freezing point). During the last decade, LNE-Cnam has developed and characterized some fixed-point devices, based on eutectic Co-C alloy, for applications to contact and radiation thermometry. Above 962 °C, the ITS-90 is realized by radiation thermometry by the extrapolation from a Ag, Au or Cu fixed point using the Planck law for radiation. So the only way for assigning a temperature in the scale to a Co-C cell (∼1324 °C) is by radiation thermometry. An indirect method is commonly used to assign a temperature to a high-temperature fixed point (HTFP) cell designed for contact thermometry is to fill a pyrometric cell with the same mixture as the contact thermometry cell. In this case, the temperature assigned to the pyrometric cell is attributed to the contact cell. This paper describes a direct method allowing the determination of the melting temperature realized by a 'contact thermometry' Co-C cell by comparison to a 'radiation thermometry' Co-C cell whose melting temperature was assigned in accordance to the scale by extrapolation from the Cu point. In addition, the same Co-C cell is studied with a standard Pt/Pd thermocouple.

  12. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, Johannes J.; Thomas, Gareth; Huetten, Andreas R.

    1998-01-01

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties.

  13. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, Johannes J.; Thomas, Gareth; Huetten, Andreas R.

    1999-01-01

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties.

  14. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, J.J.; Thomas, G.; Huetten, A.R.

    1998-10-20

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by (a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and (b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties. 7 figs.

  15. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, J.J.; Thomas, G.; Huetten, A.R.

    1999-03-16

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by (a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and (b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties. 7 figs.

  16. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  17. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  18. Thermodynamic properties of La-Ga-Al and U-Ga-Al alloys and the separation factor of U/La couple in the molten salt-liquid metal system

    NASA Astrophysics Data System (ADS)

    Novoselova, A.; Smolenski, V.; Volkovich, V. A.; Ivanov, A. B.; Osipenko, A.; Griffiths, T. R.

    2015-11-01

    The electrochemical behaviour of lanthanum and uranium was studied in fused 3LiCl-2KCl eutectic and Ga-Al eutectic liquid metal alloy between 723 and 823 K. Electrode potentials were recorded vs. Cl-/Cl2 reference electrode and the temperature dependencies of the apparent standard potentials of La-(Ga-Al) and U-(Ga-Al) alloys were determined. Lanthanum and uranium activity coefficients and U/La couple separation factor were calculated. Partial excess free Gibbs energy, partial enthalpy of mixing and partial excess entropy of La-(Ga-Al) and U-(Ga-Al) alloys were estimated.

  19. Surface engineering of aluminum alloys for automotive engine applications

    NASA Astrophysics Data System (ADS)

    Nayak, S.; Dahotre, Narendra B.; Dahotre, Narendra B.

    2004-01-01

    The modification and refinement of surface and subsurface microstructure in Al-Si-based cast alloys via laser-induced rapid solidification can create a natural topography suitable for engine applications. The differential wear of the soft aluminum phase, hard silicon, and CuAl in the cell, along with the divorced eutectic nanostructure in the intercellular region, is expected to produce and replenish microfluidic channels and pits for efficient oil retention, spreading, and lubrication.

  20. Microstructural Evolution and Compressive Properties of Two-Phase Nb-Fe Alloys Containing the C14 Laves Phase NbFe2 Intermetallic Compound

    NASA Astrophysics Data System (ADS)

    Li, K. W.; Wang, X. B.; Wang, W. X.; Li, S. M.; Gong, D. Q.; Fu, H. Z.

    2016-02-01

    Microstructural evolution and compressive properties of two-phase Nb-Fe binary alloys based on the C14 Laves phase NbFe2 were characterized at both the hypo- and hypereutectic compositions. The experimental results indicated that the microstructures of the two alloys consisted of fully eutectics containing Fe and NbFe2 phases at the bottom of the ingots corresponding to the largest solidification rates. With the decrease of solidification rate, the microstructures developed into primary Fe (NbFe2) dendrites plus eutectics in the middle and top parts of the ingots. The microstructural evolutions along the axis of the ingots were analyzed by considering the competitive growth between the primary phase and eutectic as well as using microstructure selection models based on the maximum interface temperature criterion. Furthermore, the compressive properties of the two alloys were measured and the enhancements were explained in terms of the second Fe phase and halo toughening mechanisms.

  1. Microstructure Investigation of Directionally Solidified NiAl-Cr(Mo)- xDy ( x = 0, 0.1 wt.%) Hypereutectic Alloys at Different Withdrawal Rates

    NASA Astrophysics Data System (ADS)

    Wang, Lei; Shen, Jun; Shang, Zhao; Zhang, Jian-Fei; Du, Yu-Jun; Fu, Heng-Zhi

    2013-11-01

    The microstructures of directionally solidified Ni-31Al-32Cr-6Mo (at.%)- xDy ( x = 0, 0.1 wt.%) hypereutectic alloys were studied at different withdrawal rates. The results show that the microstructure changes from the planar eutectic to the cellular eutectic and the volume fraction of the primary Cr(Mo) dendrites decreases for the Dy-free alloy with the withdrawal rate varying from 6 μm/s to 30 μm/s. The addition of 0.1 wt.% Dy promotes the planar-to-cellular transition. Moreover, the white Dy-containing phase does not form in the alloy for the planar interface growth (6 μm/s), but it can occur in the boundary of eutectic cells for the cellular interface growth (30 μm/s). A sketchy model of the planar and cellular growth is supposed to interpret it.

  2. Electromagnetic response of anisotropic eutectic metamaterials in THz range

    NASA Astrophysics Data System (ADS)

    Reyes-Coronado, A.; Acosta, M. F.; Merino, R. I.; Orera, V. M.; Kenanakis, G.; Katsarakis, N.; Kafesaki, M.; Soukoulis, C. M.

    2010-10-01

    We study the electromagnetic (EM) response of anisotropic eutectic metamaterials, consisting in cylindrical polaritonic LiF rods embedded in a KCl host. The specular reflectance of the samples was measured at far infrared (3-12 THz). The sample reflection was simulated by modeling the eutectic structure and solving numerically Maxwell equations for the EM fields. The reflectance was also calculated from simple effective response functions models. A good agreement was obtained between experimental and calculated spectra. From the effective response functions calculations, we obtained a range of frequencies in which the system behaves as a homogeneous effective anisotropic media, with a hyperbolic dispersion relation, opening possibilities for negative refraction and focusing applications.

  3. Growth kinetics of gamma-prime precipitates in a directionally solidified eutectic, gamma/gamma-prime-delta

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    A directionally solidified eutectic alloy (DSEA), of those viewed as potential candidates for the next generation of aircraft gas turbine blade materials, is studied for the gamma-prime growth kinetics, in the system Ni-Nb-Cr-Al, specifically: Ni-20 w/o Nb-6 w/o Cr-2.5 w/o Al gamma/gamma-prime-delta DSEA. Heat treatment, polishing and etching, and preparation for electron micrography are described, and the size distribution of gamma-prime phase following various anneals is plotted, along with gamma-prime growth kinetics in this specific DSEA, and the cube of gamma-prime particle size vs anneal time. Activation energies and coarsening kinetics are studied.

  4. Metastable Eutectic Equilibrium in Natural Environments: Recent Developments and Research Opportunities

    NASA Technical Reports Server (NTRS)

    Rietmeijer, Fans J. M.; Nuth, Joseph A., II; Jablonska, Mariola; Karner, James M.

    2000-01-01

    Chemical ordering at metastable eutectics was recognized in non-equilibrium gas-to- solid condensation experiments to constrain 'silicate' dust formation in O-rich circumstellar environments. The predictable metastable eutectic behavior successfully predicted the observed ferromagnesiosilica, compositions of circumstellar dust, presolar and solar nebula grains in the matrix of the collected aggregate IDPs. Many of the experimentally determined metastable eutectic solids match the fundamental building blocks of common rock-forming layer silicates: this could have implications for the origin of Life. The physical conditions conducive to metastable eutectic behavior, i.e. high temperature and (ultra)fast quenching, lead to unique amorphous, typically nano- to micrometer-sized, materials. The new paradigm of metastable eutectic behavior opens the door to new and exciting research opportunities in uncovering the many implications of these unique amorphous and typically nano- to micrometer-sized, metastable eutectic materials.

  5. Metastable Eutectic Equilibrium in Natural Environments: Recent Development and Research Opportunities

    NASA Technical Reports Server (NTRS)

    Rietmeijer, Frans J. M.; Nuth, Joseph A., III; Jablonska, Mariola; Karner, James M.

    2000-01-01

    Chemical ordering at metastable eutectics was recognized in non-equilibrium gas-to- solid condensation experiments to constrain 'silicate' dust formation in O-rich circumstellar environments. The predictable metastable eutectic behavior successfully predicted the observed ferromagnesiosilica compositions of circumstellar dust presolar and solar nebula grains in the matrix of the collected aggregate IDPs (Interplanetary Dust Particles). Many of the experimentally determined metastable eutectic solids match the fundamental building blocks of common rock-forming layer silicates: this could have implications for the origin of Life. The physical conditions conducive to metastable eutectic behavior, i.e. high temperature and (ultra) fast quenching, lead to unique amorphous, typically nano- to micrometer-sized, materials. The new paradigm of metastable eutectic behavior opens the door to new and exciting research opportunities in uncovering the many implications of these unique amorphous, and typically nano-to micrometer-sized, metastable eutectic materials.

  6. Evaluation of ultrasonic signals from diffusion and eutectic bond interfaces

    NASA Astrophysics Data System (ADS)

    Brown, C. M.

    1980-12-01

    A research program is in progress at Rocky Flats to determine correlations between ultrasonic signal content and diffusion or eutectic bond joint condition, and to develop a computer-controlled scanning, data acquisition and analysis system which utilizes these correlations and waveform analysis techniques. The initial efforts to determine effective ultrasonic waveform parameters to characterize the strength of bond interfaces is complete. A development version of a computer-controlled, automated scanning and data acquisition system is in operation.

  7. Eutectic-Free Superalloy Made By Directional Solidification

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah Dianne

    1995-01-01

    By suitable control of thermal conditions in directional-solidification process, supperalloy structural and machine components (e.g., turbine blades) cast with microstructures enhancing resistance to fatigue. Specific version of process and thermal conditions chosen to reduce micro-segregation during solidification and to minimize or eliminate script carbide and eutectic-phase inclusions, which are brittle inclusions found to decrease resistance to fatigue.

  8. Eutectic Syntheses of Graphitic Carbon with High Pyrazinic Nitrogen Content.

    PubMed

    Fechler, Nina; Zussblatt, Niels P; Rothe, Regina; Schlögl, Robert; Willinger, Marc-Georg; Chmelka, Bradley F; Antonietti, Markus

    2016-02-10

    Mixtures of phenols/ketones and urea show eutectic behavior upon gentle heating. These mixtures possess liquid-crystalline-like phases that can be processed. The architecture of phenol/ketone acts as structure-donating motif, while urea serves as melting-point reduction agent. Condensation at elevated temperatures results in nitrogen-containing carbons with remarkably high nitrogen content of mainly pyrazinic nature. PMID:26178584

  9. Ge-Au eutectic bonding of Ge {100} single crystals

    NASA Astrophysics Data System (ADS)

    Knowlton, W. B.; Itoh, K. M.; Beeman, J. W.; Emes, J. H.; Loretto, D.; Haller, E. E.

    1993-11-01

    We present preliminary results on the eutectic bonding between two {100} Ge single crystal surfaces using thin films of Au ranging from 900Å/surface to 300Å/surface and Pd (10% the thickness of Au). Following bonding, plan view optical microscopy (OM) of the cleaved interface of samples with Au thicknesses ≤ 500Å/surface show a eutectic morphology more conducive to phonon transmission through the bond interface. High resolution transmission electron microscopy (HRTEM) cross sectional interface studies of a 300Å/surface Au sample show <100> epitaxial growth of Ge. In sections of the bond, lattice continuity of the Ge is apparent through the interface. TEM studies also reveal <110> heteroepitaxial growth of Au with a Au-Ge lattice mismatch of less than 2%. Eutectic bonds with 200Å/surface Au have been attained with characterization pending. An optical polishing technique for Ge has been optimized to insure intimate contact between the Ge surfaces prior to bonding. Interferometry analysis of the optically polished Ge surface shows that surface height fluctuations lie within ±150Å across an interval of 1mm. Characterization of phonon transmission through the interface is discussed with respect to low temperature detection of ballistic phonons.

  10. The Al-Al3Ni Eutectic Reaction: Crystallography and Mechanism of Formation

    NASA Astrophysics Data System (ADS)

    Fan, Yangyang; Makhlouf, Makhlouf M.

    2015-09-01

    The characteristics of the Al-Al3Ni eutectic structure are examined with emphasis on its morphology and crystallography. Based on these examinations, the mechanism of formation of this technologically important eutectic is postulated. It is found that a thin shell of α-Al forms coherently around each Al3Ni fiber. The excellent thermal stability of the Al-Al3Ni eutectic may be attributed to the presence of this coherent layer.

  11. Bonding of sapphire to sapphire by eutectic mixture of aluminum oxide and zirconium oxide

    NASA Technical Reports Server (NTRS)

    Deluca, J. J. (Inventor)

    1979-01-01

    An element comprising sapphire, ruby or blue sapphire can be bonded to another element of such material with a eutectic mixture of aluminum oxide and zirconium oxide. The bonding mixture may be applied in the form of a distilled water slurry or by electron beam vapor deposition. In one embodiment the eutectic is formed in situ by applying a layer of zirconium oxide and then heating the assembly to a temperature above the eutectic temperature and below the melting point of the material from which the elements are formed. The formation of a sapphire rubidium maser cell utilizing eutectic bonding is shown.

  12. Bonding of sapphire to sapphire by eutectic mixture of aluminum oxide and zirconium oxide

    NASA Technical Reports Server (NTRS)

    Deluca, J. J. (Inventor)

    1975-01-01

    Bonding of an element comprising sapphire, ruby or blue sapphire to another element of such material with a eutectic mixture of aluminum oxide and zirconium oxide is discussed. The bonding mixture may be applied in the form of a distilled water slurry or by electron beam vapor deposition. In one embodiment the eutectic is formed in situ by applying a layer of zirconium oxide and then heating the assembly to a temperature above the eutectic temperature and below the melting point of the material from which the elements are formed. The formation of a sapphire rubidium maser cell utilizing eutectic bonding is shown.

  13. The thermophysical and transport properties of eutectic NaK near room temperature

    SciTech Connect

    O'Donnell, W.J.; Papanikolaou, P.G.; Reed, C.B.

    1989-02-01

    The purpose of this report is to compile recommended room temperature thermophysical properties of NaK/sub 78/. The report was prepared to provide a single unified collection of property values for the eutectic sodium-potassium alloy. These properties include density, kinematic and absolute viscosities, thermal conductivity, specific heat, electrical resistivity, electrical conductivity, Prandtl number, and thermal diffusivity. Each section of the report contains a completely referenced property that focuses in the 0--80/degree/C temperature range. All available data for each property have been taken from original publications. The individual sections are organized following a specific outline, considering: discussion of experimental methods, discussion of sources and error, discussion of each reference, tabular presentation of all available data, graphical presentation of the data, recommendations, tabular presentation of recommended values, an equation to calculate recommended values, and a graphical presentation of the recommended curve (0--80/degree/C) generated from the above equation. Also included are experimental methods, whether the references included equations to fit the data, and whether or not these references were primary sources. 26 refs., 12 figs., 14 tabs.

  14. A numerical model for eutectic spacing selection in the CBr 4C 2Cl 6 eutectic system

    NASA Astrophysics Data System (ADS)

    Liu, Jincheng; Elliott, R.

    1995-03-01

    It is well established that the lamellar eutectic structure exhibits a limited range of spacings rather than a unique spacing during steady state growth at a constant growth velocity. The minimum observed spacing corresponds to the extremum spacing predicted by the Jackson and Hunt analysis of eutectic growth. However, the maximum observed spacing is much less than the maximum spacing predicted by their analysis. The assumption of a planar interface by Jackson and Hunt is relaxed in this paper and a numerical model is developed which uses the boundary element method and an iterative technique to obtain the solute distribution for a selfconsistent curved interface shape. The maximum selfconsistent spacing, for which a selfconsistent interface exists, is determined for several growth velocities. The maximum selfconsistent spacings calculated in this way show good agreement with the maximum spacings observed in the CBr 4C 2Cl 6 eutectic system. The interface shape for the maximum selfconsistent spacings has a limiting slope which is far from vertical and the deepest point on the selfconsistent interface at the maximum spacing does not lie in a deep pocket.

  15. Studies on copper alloys containing chromium on the copper side phase diagram

    NASA Technical Reports Server (NTRS)

    Doi, T.

    1984-01-01

    Specimens were prepared from vacuum melted alloys of high purity vacuum melted copper and electrolytic chromium. The liquidus and eutectic point were determined by thermal analysis. The eutectic temperature is 1974.8 F and its composition is 1.28 wt% of chromium. The determination of solid solubility of chromium in copper was made by microscopic observation and electrical resistivity measurement. The solubility of chromium in solid copper is 0.6 wt% at 1050 F, 0.4 wt% at 1000 F, 0.25 wt% at 950 F, 0.17 wt% at 900 F, and 0.30 wt% at 840 F.

  16. Constitution of pseudobinary hypoeutectic beta-NiAl + alpha-V alloys

    NASA Technical Reports Server (NTRS)

    Cotton, J. D.; Kaufman, M. J.; Noebe, R. D.

    1991-01-01

    The formation of pseudobinary eutectics between NiAl (beta) and V (alpha) at high temperatures was investigated as a possible way of improving the ductility and toughness of the alloy. It is found that a pseudobinary eutectic, characterized by a large beta+alpha field, is formed in the Ni-Al-V ternary system below about 1370 C. The high-temperature solubility of V in beta is about 14 percent, decreasing markedly with decreasing temperature and increasing Al content above 50 at. pct Al. The pseudobinary hypoeutectic exibits crack resistance under indentation loading.

  17. Thermodynamic assessment of solubility and activity of iron, chromium, and nickel in lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Gossé, Stéphane

    2014-06-01

    Lead-Bismuth Eutectic (LBE) is a heavy liquid alloy used as a coolant for the Lead-Cooled Fast Reactors and spallation target for Accelerator Driven Systems. LBE is also considered in sodium fast reactor designs as coolant in secondary circuit to avoid any occurrence of the reaction between sodium and water in steam generators. Even if this coolant presents many advantages due to its thermophysical properties, corrosion towards structural materials remains one of the major issues of LBE. Because corrosion in LBE is partly driven by dissolution processes, the solubility and chemical activity of the main elements of the alloy are the key parameters to model the related corrosion processes. Using the Calphad method and the Thermo-Calc software, a thermodynamic database was developed to assess the interaction between Cr-Ni-Fe alloys and LBE. The current thermodynamic data on the Cr-Fe-Ni + Bi-Pb quinary system was reviewed and the Bi-Cr and Cr-Pb binary phase diagrams were assessed. Fe, Cr and Ni solubilities (in at. fraction, T in K) at LBE composition were calculated: Fe solubility at LBE composition: log10 (SFe)=0.5719-4398.6T (399-1173 K) Cr solubility at LBE composition: log10 (SCr)=-0.2757-3056.1T (399-1173 K) Ni solubility at LBE composition: log10 (SNi)=2.8717-2932.9T (528-742 K) log10 (SNi)=0.2871-1006.3T (742-1173 K) Then, the thermodynamic assessment performed in this study was used to predict more accurately the Fe, Cr and Ni activities and solubilities in the case of four austenitic model alloys also studied in the framework of corrosion tests [1]. The calculated activities and solubilities provide thermodynamic data to better understand dissolution or precipitation phenomena observed during LBE corrosion processes.

  18. Electrodeposition, Morphology, Composition, and Corrosion Performance of Zn-Mn Coatings from a Deep Eutectic Solvent

    NASA Astrophysics Data System (ADS)

    Fashu, S.; Gu, C. D.; Zhang, J. L.; Zheng, H.; Wang, X. L.; Tu, J. P.

    2015-01-01

    Different Zn-Mn coatings were successfully electrodeposited on copper substrates from deep eutectic solvent-based electrolytes containing boric acid as an additive. The main objective of this work was to optimize the Zn/Mn ratios and morphologies of the as-electrodeposited Zn-Mn films in order to obtain better corrosion protection performance coatings. The electrodeposition behaviors of Zn-Mn alloys as studied by cyclic voltammetry showed that with increase in electrolyte Mn(II) concentration, Zn(II) ion reduction occurs at higher overpotentials while Mn reduction occurs at lower overpotentials, and this in turn enhances Mn incorporation into the deposit. Characterization results showed that the electrodeposition potential and electrolyte Mn(II) concentration significantly affects the Mn content, crystal structure, surface morphology, and corrosion performance of the deposits. With increase in electrodeposition potential and electrolyte Mn(II) concentration, the alloy Mn increased and the grain morphology was refined. The crystal structure of Zn-Mn deposits consists of Zn and hexagonal close packed ɛ-phase Zn-Mn at low electrodeposition potentials and low electrolyte Mn(II) content. However, at high electrodeposition potentials and electrolyte Mn(II) contents, the crystal structure was only composed of hexagonal close packed ɛ-phase Zn-Mn. Corrosion measurements show that all the Zn-Mn samples have a passivating behavior and exhibits higher corrosion resistances when compared to those from aqueous solutions. Thus, optimum electrodeposition potential and electrolyte Mn(II) concentration were determined producing compact Zn-Mn films with the best corrosion resistance.

  19. An alloy solidification experiment conducted on Shenzhou spacecraft

    NASA Astrophysics Data System (ADS)

    Huang, Q.; Luo, X.-H.; Li, Y.-Y.

    To gain a better understanding of how gravity-driven phenomena affect the solidification and crystal growth of metallic materials, directional solidification experiments have been performed on an Al-Al 3Ni eutectic alloy and an Al-Bi monotectic alloy on board the unmanned Chinese Shenzhou III spacecraft during its flight. For sake of comparison, identical experiments were also performed in the laboratory on earth. The results of investigations applying metallographic, SEM, EPMA and image analysis techniques are reported. Some interesting differences between the samples solidified in space and their counterparts solidified on the ground are described.

  20. Effect of strontium modification on near-threshold fatigue crack growth in an Al-Si-Cu die cast alloy

    SciTech Connect

    Schaefer, M.; Fournelle, R.A.

    1996-05-01

    The effects of strontium modification on microstructure and fatigue properties in a die cast commercial aluminum-silicon alloy are demonstrated. Strontium additions of 0.010 and 0.018 wt pct drastically change the morphology of the eutectic silicon. The influence of these microstructural changes on fatigue properties is evaluated through fatigue crack growth testing. Examination of the fracture surfaces and the crack path establish distinct fatigue fracture modes for the modified and unmodified eutectic structures. Changes in fracture mode and crack path are correlated to the microstructure changes. A higher energy fracture mode and increased crack path tortuosity explain the observed improvement in fatigue properties for the modified alloys. Strontium modified alloys exhibit a 10 to 20 pct higher fatigue crack growth threshold compared to an unmodified alloy for testing at a load ratio of 0.5. No difference was observed for testing at a load ratio of 0.1.

  1. Study of Melt Thermal-Rate Treatment and Low-Temperature Pouring on Al-15%Si Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Qinglei; Zhang, Shuo; Zhang, Zhenwei; Yan, Xingchen; Geng, Haoran

    2013-08-01

    Under the condition of melt thermal-rate treatment (MTRT) and low-temperature pouring (LTP), the tensile properties of Al-15%Si alloy are improved, the average size of primary Si is refined to about 20 μm from about 50 μm, and eutectic silicon can be well modified. The ultimate tensile strength and elongation are 201 MPa and 3.5%, and these values increase by 12% and 25%, respectively, compared with that obtained by conventional casting technique. The Al-15%Si alloy modified with Sr and RE additions was also studied for comparison purposes. The tensile properties of the Al-15%Si alloy treated with MTRT + LTP are superior to those modified with Sr or RE addition individually. The eutectic growth temperature difference between modified and unmodified melts was used to indicate the modification level. The modification effect of MTRT + LTP on Al-15%Si alloy is better than that modified with Sr or RE addition.

  2. Effects of Withdrawal Rate and Temperature Gradient on the Microstructure Evolution in Directionally Solidified NiAl-36Cr-6Mo Hypereutectic Alloy

    NASA Astrophysics Data System (ADS)

    Shang, Zhao; Shen, Jun; Zhang, Jian-Fei; Wang, Lei; Qin, Ling; Fu, Heng-Zhi

    2014-09-01

    The effects of withdrawal rate and temperature gradient on the microstructure and growth interface morphology in directionally solidified Ni-29Al-36Cr-6Mo(at.%) hypereutectic alloy were investigated. Under the temperature gradient of 250 K/cm, well-aligned eutectic microstructure with lamellar morphology was obtained at the withdrawal rate of 6 μm/s. When the withdrawal rate was 10 μm/s, the microstructure changed to Cr(Mo) dendrites + eutectic lamellae. With the increasing withdrawal rate, the interdendritic eutectic growth interface changed from planar to cellular, the number of primary Cr(Mo) dendrites became greater, and the microstructure was refined. When the temperature gradient increased to 600 K/cm, the coupled eutectic growth zone of NiAl-Cr(Mo) alloy was expanded; a well-aligned eutectic microstructure could be obtained at higher rate of 10 μm/s. Furthermore, the planar/cellular transition rate of the interdendritic eutectic growth interface increased. Even at the same withdrawal rate, the number of primary Cr(Mo) dendrites was less and the microstructure was finer under the temperature gradient of 600 K/cm.

  3. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  4. Significantly Improved Mechanical Properties of Bi- Sn Solder Alloys by Ag- Doping

    NASA Astrophysics Data System (ADS)

    McCormack, M.; Chen, H. S.; Kammlott, G. W.; Jin, S.

    1997-08-01

    The addition of small amounts of Ag (less than ~;0.5 wt. %) is found to significantly improve the ductility of the binary Bi-Sn eutectic solder. The ductility improvement, more than a threefold increase in tensile elongation, is observed even at a relatively high strain rate (0.01 s-1). As the Bi-Sn binary eutectic alloy tends to fail catastrophically by brittle fracture at high strain rates, the reduced strain-rate sensitivity in the Ag-containing alloy is beneficial for improving solder reliability on sudden impacting as might be encountered during device assembly, shipping, or thermal shock/cycling. The observed increase in alloy ductility by Ag additions is attributed to a substantial refinement of the solidification microstructure.

  5. Acoustic and NMR investigations of melting and crystallization of indium-gallium alloys in pores of synthetic opal matrices

    NASA Astrophysics Data System (ADS)

    Pirozerskii, A. L.; Charnaya, E. V.; Lee, M. K.; Chang, L. J.; Nedbai, A. I.; Kumzerov, Yu. A.; Fokin, A. V.; Samoilovich, M. I.; Lebedeva, E. L.; Bugaev, A. S.

    2016-05-01

    The paper presents the results of studying the crystallization and melting processes of Ga-In eutectic alloys, which are embedded in opal matrices, using acoustic and NMR methods. The indium concentrations in the alloys were 4, 6, 9, and 15 at %. Measurements were performed upon cooling from room temperature to complete crystallization of the alloys and subsequent heating. It is revealed how the size effects and alloy composition influence the formation of phases with α- and β-Ga structures and on changes in the melting-temperature ranges. A difference was observed between the results obtained using acoustic and NMR methods, which was attributed to different temperature measurement conditions.

  6. Roles of Alloy Composition and Grain Refinement on Hot Tearing Susceptibility of 7××× Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bai, Q. L.; Li, Y.; Li, H. X.; Du, Q.; Zhang, J. S.; Zhuang, L. Z.

    2016-06-01

    During the production of high-strength 7××× aluminum alloys, hot tearing has set up serious obstacles for attaining a sound billet/slab. In this research, some typical 7××× alloys were studied using constrained rod casting together with the measurement of thermal contraction and load development in the freezing range, aiming at investigating their hot tearing susceptibility. The results showed that the hot tearing susceptibility of an alloy depends not only on the thermal contraction in freezing range, which can decide the accumulated thermal strain during solidification, but also on the amount of nonequilibrium eutectics, which can effectively accommodate the thermally induced deformation. Our investigations reveal that Zn content has very profound effect on hot tearing susceptibility. The Zn/Mg ratio of the alloys also plays a remarkable role though it is not as pronounced as Zn content. The effect of Zn/Mg ratio is mainly associated with the amount of nonequilibrium eutectics. Grain refinement will considerably reduce the hot tearing susceptibility. However, excessive addition of grain refiner may promote hot tearing susceptibility of semi-solid alloy due to deteriorated permeability which is very likely to be caused by the heavy grain refinement and the formation of more intermetallic phases.

  7. Roles of Alloy Composition and Grain Refinement on Hot Tearing Susceptibility of 7××× Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bai, Q. L.; Li, Y.; Li, H. X.; Du, Q.; Zhang, J. S.; Zhuang, L. Z.

    2016-08-01

    During the production of high-strength 7××× aluminum alloys, hot tearing has set up serious obstacles for attaining a sound billet/slab. In this research, some typical 7××× alloys were studied using constrained rod casting together with the measurement of thermal contraction and load development in the freezing range, aiming at investigating their hot tearing susceptibility. The results showed that the hot tearing susceptibility of an alloy depends not only on the thermal contraction in freezing range, which can decide the accumulated thermal strain during solidification, but also on the amount of nonequilibrium eutectics, which can effectively accommodate the thermally induced deformation. Our investigations reveal that Zn content has very profound effect on hot tearing susceptibility. The Zn/Mg ratio of the alloys also plays a remarkable role though it is not as pronounced as Zn content. The effect of Zn/Mg ratio is mainly associated with the amount of nonequilibrium eutectics. Grain refinement will considerably reduce the hot tearing susceptibility. However, excessive addition of grain refiner may promote hot tearing susceptibility of semi-solid alloy due to deteriorated permeability which is very likely to be caused by the heavy grain refinement and the formation of more intermetallic phases.

  8. Synthesis of cerium rich intermetallics using molten metal eutectics

    NASA Astrophysics Data System (ADS)

    Tucker, Patricia Christine

    Metal eutectic fluxes are useful for exploratory synthesis of new intermetallic phases. In this work the use of cerium/transition metal eutectics such as: Ce/Co, Ce/Ni, and Ce/Fe have yielded many new synthetically and magnetically complex phases. Structural units that were previously observed in phases grown in La/Ni eutectic reactions have also been observed in new structures and analogs grown from cerium/transition metal eutectics. These structural units include a main group element coordinated by 9 rare-earth atoms (such as the Al Ce9 clusters seen in Ce31.0(2)Fe11.8(5)Al6.5(6) B13C4), trigonal planar FeC3 units (also seen in Ce31.0(2)Fe11.8(5)Al6.5(6)B 13C4), iron clusters capped by light elements (Fe4C 6 frustrated tetrahedral in Ce21Fe8M7C 14, and larger Fe clusters in Ce33Fe14B25 C34). Variants of these building blocks were observed in Ce10Co2B7C16 with square Co units and chains of B and C connected to them, Fe2C8 units observed in Ce7Fe2C9, and FeC4 observed in Ce4FeGa0.85Al0.15C4 and Ce4FeAlC4. Two new phases were grown from Ce/Fe eutectic, Ce33Fe 14B25C34 and Ce33Fe13B 18C34 which exhibits very similar structures, but significantly different magnetic behavior. Structurally these two phases are similar. Both crystallize in the Im-3m space group, but differ by the centering of the Fe clusters. Ce33Fe14B25C34 contains Fe clusters centered by B atoms and Al doped on the Fe2 site. In Ce33Fe13B18C34, the Fe cluster is a perfect cuboctahedron. Ce33Fe14B25 C34 exhibits mixed valent behavior of cerium at 75K and no magnetic moment on iron, where-as Ce33Fe13B18C 34 exhibits tetravalent cerium and its iron clusters undergo a ferromagnetic transition at 180K. Another borocarbide, Ce10Co2B7C 16 was synthesized from Ce/Co eutectic flux. This structure features squares of Co surrounded by chains of C and B and a sea of cerium atoms. Temperature dependent magnetic susceptibility measurements at 1 Tesla were fit to a modified Curie-Weiss law and a moment per Ce was

  9. Cellulosic ethanol production from natural deep eutectic solvent-pretreated rice straw

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Natural deep eutectic solvents (NADES) are recently developed “green solvents” consisted of bio-based ionic liquids and deep eutectic solvents mainly from plant based metabolites. NADES are biodegradable, non-toxic and environment-friendly. Conventional chemically synthesized ionic liquids have be...

  10. 3D Synchrotron Imaging of a Directionally Solidified Ternary Eutectic

    NASA Astrophysics Data System (ADS)

    Dennstedt, Anne; Helfen, Lukas; Steinmetz, Philipp; Nestler, Britta; Ratke, Lorenz

    2016-03-01

    For the first time, the microstructure of directionally solidified ternary eutectics is visualized in three dimensions, using a high-resolution technique of X-ray tomography at the ESRF. The microstructure characterization is conducted with a photon energy, allowing to clearly discriminate the three phases Ag2Al, Al2Cu, and α-Aluminum solid solution. The reconstructed images illustrate the three-dimensional arrangement of the phases. The Ag2Al lamellae perform splitting and merging as well as nucleation and disappearing events during directional solidification.

  11. Pattern Formation and Growth Kinetics in Eutectic Systems

    SciTech Connect

    Teng, Jing

    2007-01-01

    Growth patterns during liquid/solid phase transformation are governed by simultaneous effects of heat and mass transfer mechanisms, creation of new interfaces, jump of the crystallization units from liquid to solid and their rearrangement in the solid matrix. To examine how the above processes influence the scale of microstructure, two eutectic systems are chosen for the study: a polymeric system polyethylene glycol-p-dibromobenzene (PEG-DBBZ) and a simple molecular system succinonitrile (SCN)-camphor. The scaling law for SCN-camphor system is found to follow the classical Jackson-Hunt model of circular rod eutectic, where the diffusion in the liquid and the interface energy are the main physics governing the two-phase pattern. In contrast, a significantly different scaling law is observed for the polymer system. The interface kinetics of PEG phase and its solute concentration dependence thus have been critically investigated for the first time by directional solidification technique. A model is then proposed that shows that the two-phase pattern in polymers is governed by the interface diffusion and the interface kinetics. In SCN-camphor system, a new branch of eutectic, elliptical shape rodl, is found in thin samples where only one layer of camphor rods is present. It is found that the orientation of the ellipse can change from the major axis in the direction of the thickness to the direction of the width as the velocity and/or the sample thickness is decreased. A theoretical model is developed that predicts the spacing and orientation of the elliptical rods in a thin sample. The single phase growth patterns of SCN-camphor system were also examined with emphasis on the three-dimensional single cell and cell/dendrite transition. For the 3D single cell in a capillary tube, the entire cell shape ahead of the eutectic front can be described by the Saffmann-Taylor finger only at extremely low growth rate. A 3D directional solidification model is developed to

  12. Charge Transport and Structural Dynamics in Deep Eutectic Mixtures

    NASA Astrophysics Data System (ADS)

    Cosby, Tyler; Holt, Adam; Terheggen, Logan; Griffin, Philip; Benson, Roberto; Sangoro, Joshua

    2015-03-01

    Charge transport and structural dynamics in a series of imidazole and carboxylic acid-based deep eutectic mixtures are investigated by broadband dielectric spectroscopy, dynamic light scattering, 1H nuclear magnetic resonance spectroscopy, calorimetry, and Fourier transform infrared spectroscopy. It is found that the extended hydrogen-bonded networks characteristic of imidazoles are broken down upon addition of carboxylic acids, resulting in an increase in dc conductivity of the mixtures. These results are discussed within the framework of recent theories of hydrogen bonding and proton transport.

  13. Creep in Directionally Solidified NiAl-Mo Eutectics

    SciTech Connect

    Dudova, Marie; Kucharova, Kveta; Bartak, Tomas; Bei, Hongbin; George, Easo P; Somsen, Ch.; Dlouhy, A.

    2011-01-01

    A directionally solidified NiAl-Mo eutectic and an NiAl intermetallic, having respective nominal compositions Ni-45.5Al-9Mo and Ni-45.2Al (at.%), were loaded in compression at 1073 and 1173 K. Formidable strengthening by regularly distributed Mo fibres (average diameter 600 nm, volume fraction 14%) was observed. The fibres can support compression stresses transferred from the plastically deforming matrix up to a critical stress of the order of 2.5 GPa, at which point they yield. Microstructural evidence is provided for the dislocation-mediated stress transfer from the NiAl to the Mo phase.

  14. Deep eutectic solvents in countercurrent and centrifugal partition chromatography.

    PubMed

    Roehrer, Simon; Bezold, Franziska; García, Eva Marra; Minceva, Mirjana

    2016-02-19

    Deep eutectic solvents (DESs) were evaluated as solvents in centrifugal partition chromatography, a liquid-liquid chromatography separation technology. To this end, the partition coefficients of ten natural compounds of different hydrophobicity were determined in non-aqueous biphasic systems containing DES. The influence of the composition of DESs and the presence of water in the biphasic system on the partition coefficient were also examined. In addition, several process relevant physical properties of the biphasic system, such as the density and viscosity of the phases, were measured. A mixture of three to four hydrophobic compounds was successfully separated in a centrifugal partition extractor using a heptane/ethanol/DES biphasic system. PMID:26810802

  15. Evolution of Secondary Phases Formed upon Solidification of a Ni-Based Alloy

    NASA Astrophysics Data System (ADS)

    Zuo, Qiang; Liu, Feng; Wang, Lei; Chen, Changfeng

    2013-07-01

    The solidification of UNS N08028 alloy subjected to different cooling rates was studied, where primary austenite dendrites occur predominantly and different amounts of sigma phase form in the interdendritic regions. The solidification path and elemental segregation upon solidification were simulated using the CALPHAD method, where THERMO-CALC software packages and two classical segregation models were employed to predict the real process. It is thus revealed that the interdendritic sigma phase is formed via eutectic reaction at the last stage of solidification. On this basis, an analytical model was developed to predict the evolution of nonequilibrium eutectic phase, while the isolated morphology of sigma phase can be described using divorced eutectic theory. Size, fraction, and morphology of the sigma phase were quantitatively studied by a series of experiments; the results are in good agreement with the model prediction.

  16. Solidification microstructure formation in HK40 and HH40 alloys

    NASA Astrophysics Data System (ADS)

    Ding, Xian-fei; Liu, Dong-fang; Guo, Pei-liang; Zheng, Yun-rong; Feng, Qiang

    2016-04-01

    The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatPro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L + γ → L + γ + M7C3 → γ + M7C3 → γ + M7C3 + M23C6→ γ + M23C6 and L → L + δ → L + δ + γ→ L + δ + γ + M23C6 δ + γ + M23C6, respectively. The solidification mode was determined to be the austenitic mode (A mode) in HK40 alloy and the ferritic-austenitic solidification mode (FA mode) in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr23C6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

  17. EBSD Study on the Effect of a Strong Axial Magnetic Field on the Microstructure and Crystallography of Al-Ni Alloys During Solidification

    NASA Astrophysics Data System (ADS)

    Li, Xi; Fautrelle, Yves; Gagnoud, Annie; Moreau, Rene; Du, Dafan; Ren, Zhongming; Lu, Xionggang

    2016-03-01

    The effect of a strong magnetic field on the microstructure and crystallography of the primary and eutectic Al3Ni phases in Al-Ni alloys was investigated by using EBSD. The results show that the magnetic field significantly affected the microstructures and crystallography during both volume and directional solidification. As a result, the Al3Ni primary phases were aligned with the <001> crystal direction along the magnetic field and formed a layer-like structure. The magnetic field intensity, solidification temperature, growth speed, and alloy composition played important roles during the alignment process of the Al3Ni primary phase. Indeed, the alignment degree increased with the magnetic field and the solidification temperature during normal solidification. Moreover, the effect of the magnetic field on the crystallography of the Al-Al3Ni eutectic in the Al-Ni alloys was also studied. The applied magnetic field modified the orientation of the preferred growth direction of the Al3Ni eutectic fiber and the crystallographic orientation relationship of the Al-Al3Ni eutectic. The orientation of the preferred growth direction of the Al3Ni eutectic fiber depended mainly on the solidification direction and the alignment of the Al3Ni primary phase. Furthermore, a method for controlling the crystallization process by adjusting the angle between the solidification direction and the magnetic field was proposed.

  18. Localized removal of the Au-Si eutectic bonding layer for the selective release of microstructures

    NASA Astrophysics Data System (ADS)

    Gradin, Henrik; Braun, Stefan; Stemme, Göran; van der Wijngaart, Wouter

    2009-10-01

    This paper presents and investigates a novel technique for the footprint and thickness-independent selective release of Au-Si eutectically bonded microstructures through the localized removal of their eutectic bond interface. The technique is based on the electrochemical removal of the gold in the eutectic layer and the selectivity is provided by patterning the eutectic layer and by proper electrical connection or isolation of the areas to be etched or removed, respectively. The gold removal results in a porous silicon layer, acting similar to standard etch holes in a subsequent sacrificial release etching. The paper presents the principle and the design requirements of the technique. First test devices were fabricated and the method successfully demonstrated. Furthermore, the paper investigates the release mechanism and the effects of different gold layouts on both the eutectic bonding and the release procedure.

  19. Formation of Fe-Nb-X (X=Zr, Ti) amorphous alloys from pure metal elements by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Xiao, Zhiyu; Tang, Cuiyong; Leo Ngai, Tungwai; Yang, Chao; Li, Yuanyuan

    2012-01-01

    Fe-based amorphous powders of Fe 56Nb 6Zr 38 and Fe 60Nb 6Ti 34 based on binary eutectic were prepared by mechanical alloying starting from mixtures of pure metal powders. The amorphization behavior and thermal stability were examined by x-ray diffraction, scanning electron microscopy, transmission electron microscopy and differential scanning calorimetry. Results show that Fe 56Nb 6Zr 38 alloy has a better glass forming ability and a relatively lower thermal stability comparing with Fe 60Nb 6Ti 34 alloy. The prepared amorphous powders have homogeneous element distribution and no obvious contaminants coming from mechanical alloying. The synthesized amorphous powders offer the potential for consolidation to full density with desirable mechanical properties through the powder metallurgy methods.

  20. Electrical, thermal, and species transport properties of liquid eutectic Ga-In and Ga-In-Sn from first principles

    SciTech Connect

    Yu, Seungho; Kaviany, Massoud

    2014-02-14

    Using ab initio molecular dynamics, the atomic structure and transport properties of eutectic Ga-In and Ga-In-Sn are investigated. The Kubo-Greenwood (K-G) and the Ziman-Faber (Z-F) formulations and the Wiedemann-Franz (W-F) law are used for the electrical and electronic thermal conductivity. The species diffusivity and the viscosity are also predicted using the mean square displacement and the Stokes-Einstein (S-E) relation. Alloying Ga causes more disordered structure, i.e., broadening the atomic distance near the In and Sn atoms, which reduces the transport properties and the melting temperature. The K-G treatment shows excellent agreement with the experimental results while Z-F treatment formula slightly overestimates the electrical conductivity. The predicted thermal conductivity also shows good agreement with the experiments. The species diffusivity and the viscosity are slightly reduced by the alloying of Ga with In and Sn atoms. Good agreements are found with available experimental results and new predicted transport-property results are provided.

  1. New insights into eutectic cream skin penetration enhancement.

    PubMed

    Fiala, Sarah; Roman, Marie; Inacio, Ricardo; Mashal, Sumaia; Brown, Marc B; Jones, Stuart A

    2016-02-29

    The manner in which the eutectic cream EMLA enhances the percutaneous penetration of lidocaine and prilocaine into human skin is still not fully understood. The purpose of this study was to investigate if the modification of drug aggregation played a role in the way EMLA facilitates delivery. Light scattering analysis of lidocaine alone in water gave a critical aggregation concentration (CAC) of 572 μM and a mean aggregate size of 58.8 nm. The analysis of prilocaine in identical conditions gave a CAC of 1177 μM and a mean aggregate size of 105.7 ± 24.8 nm. When the two drugs were mixed at their eutectic 1:1 ratio in water the CAC reduced to 165.8 μM and the aggregate size was 43.82 nm. This lidocaine-prilocaine interaction in water was further modified upon addition of polyoxyethylene hydrogenated castor oil, the surfactant in the EMLA aqueous phase, to produce aggregates of <20 nm. The physical characterisation data suggested that it was the EMLA cream's surfactant that modified the drug molecular interactions in the aqueous continuous phase and caused a 6 fold higher drug penetration through human epidermal tissue compared to the oil formulations tested in this study. PMID:26732522

  2. Synthesis of discrete aluminophosphate -CLO nanocrystals in a eutectic mixture.

    PubMed

    Tao, Shuo; Xu, Renshun; Li, Xiaolei; Li, Dawei; Ma, Huaijun; Wang, Donge; Xu, Yunpeng; Tian, Zhijian

    2015-08-01

    Extra-large-pore aluminophosphate -CLO (i.e., DNL-1) nanocrystals were synthesized in a eutectic mixture composed of diethylamine hydrochloride (DEAC) and ethylene glycol (EG) with 1-methylimidazole (1-MIm) as an additional amine using both conventional and microwave heating. The effects of the synthesis parameters, such as the amount of 1-MIm and the P/Al ratio, on the formation of DNL-1 nanocrystals were studied. The products were characterized using a variety of techniques. XRD, DLS, SEM and TEM results indicate that the as-synthesized DNL-1 nanocrystals have good crystallinity and narrow particle size distributions, and their average particle size was controlled in the 100-220nm range by simply adjusting the amount of 1-MIm. TG-DSC and N2 adsorption analyses reveal that the as-synthesized DNL-1 nanocrystals exhibit good thermal stability and the calcined samples possess high BET surface areas and large pore volumes. In addition, the cooperative structure-directing effects of 1-MIm and the eutectic mixture cation (DEA(+)) in the formation of DNL-1 nanocrystals were discussed. PMID:25897847

  3. Anthracene + Pyrene Solid Mixtures: Eutectic and Azeotropic Character

    PubMed Central

    Rice, James W.; Fu, Jinxia; Suuberg, Eric M.

    2010-01-01

    To better characterize the thermodynamic behavior of a binary polycyclic aromatic hydrocarbon mixture, thermochemical and vapor pressure experiments were used to examine the phase behavior of the anthracene (1) + pyrene (2) system. A solid-liquid phase diagram was mapped for the mixture. A eutectic point occurs at 404 K at x1 = 0.22. A model based on eutectic formation can be used to predict the enthalpy of fusion associated with the mixture. For mixtures that contain x1 < 0.90, the enthalpy of fusion is near that of pure pyrene. This and X-ray diffraction results indicate that mixtures of anthracene and pyrene have pyrene-like crystal structures and energetics until the composition nears that of pure anthracene. Solid-vapor equilibrium studies show that mixtures of anthracene and pyrene form solid azeotropes at x1 of 0.03 and 0.14. Additionally, mixtures at x1 = 0.99 sublime at the vapor pressure of pure anthracene, suggesting that anthracene behavior is not significantly influenced by x2 = 0.01 in the crystal structure. PMID:21116474

  4. Differential Microscopic Mobility of Components within a Deep Eutectic Solvent

    DOE PAGESBeta

    Wagle, Durgesh V.; Baker, Gary A.; Mamontov, Eugene

    2015-07-13

    From macroscopic measurements of deep eutectic solvents such as glyceline (1:2 molar ratio of choline chloride to glycerol), the long-range translational diffusion of the larger cation (choline) is known to be slower compared to that of the smaller hydrogen bond donor (glycerol). However, when the diffusion dynamics are analyzed on the subnanometer length scale, we discover that the displacements associated with the localized diffusive motions are actually larger for choline. This counterintuitive diffusive behavior can be understood as follows. The localized diffusive motions confined in the transient cage of neighbor particles, which precede the cage-breaking long-range diffusion jumps, are moremore » spatially constrained for glycerol than for choline because of the stronger hydrogen bonds the former makes with chloride anions. The implications of differential localized mobility of the constituents should be especially important for applications where deep eutectic solvents are confined on the nanometer length scale and their long-range translational diffusion is strongly inhibited (e.g., within microporous media).« less

  5. Differential Microscopic Mobility of Components within a Deep Eutectic Solvent

    SciTech Connect

    Wagle, Durgesh V.; Baker, Gary A.; Mamontov, Eugene

    2015-07-13

    From macroscopic measurements of deep eutectic solvents such as glyceline (1:2 molar ratio of choline chloride to glycerol), the long-range translational diffusion of the larger cation (choline) is known to be slower compared to that of the smaller hydrogen bond donor (glycerol). However, when the diffusion dynamics are analyzed on the subnanometer length scale, we discover that the displacements associated with the localized diffusive motions are actually larger for choline. This counterintuitive diffusive behavior can be understood as follows. The localized diffusive motions confined in the transient cage of neighbor particles, which precede the cage-breaking long-range diffusion jumps, are more spatially constrained for glycerol than for choline because of the stronger hydrogen bonds the former makes with chloride anions. The implications of differential localized mobility of the constituents should be especially important for applications where deep eutectic solvents are confined on the nanometer length scale and their long-range translational diffusion is strongly inhibited (e.g., within microporous media).

  6. Enhanced electrochemical detection of quercetin by Natural Deep Eutectic Solvents.

    PubMed

    Gomez, Federico José Vicente; Espino, Magdalena; de Los Angeles Fernandez, María; Raba, Julio; Silva, María Fernanda

    2016-09-14

    New trends in analytical chemistry encourage the development of smart techniques and methods aligned with Green Chemistry. In this sense, Natural Deep Eutectic Solvents represents an excellent opportunity as a new generation of green solvents. In this work a new application for them has been proposed and demonstrated. These solvents were synthesized by combinations of inexpensive and natural components like, Glucose, Fructose, Citric acid and Lactic acid. The different natural solvents were easily prepared and added to buffer solution in different concentrations, allowing the enhancement of electrochemical detection of an important representative antioxidant like quercetin (QR) with improved signal up to 380%. QR is a ubiquitous flavonoid widespread in plants and food of plant origin. The proposed method using phosphate buffer with a eutectic mixture of Citric acid, Glucose and water in combination with carbon screen printed electrodes exhibited a good analytical performance. Detection and quantification limits were of 7.97 and 26.3 nM respectively; and repeatability with %RSDs of 1.41 and 7.49 for peak potential and intensity respectively. In addition, it has proved to be faster, greener and cheaper than other sensors and chromatographic methods available with the additional advantage of being completely portable. Furthermore, the obtained results demonstrated that the proposed method is able for the determination of QR in complex food samples. PMID:27566343

  7. A fully coupled 2D model of equiaxed eutectic solidification

    SciTech Connect

    Charbon, Ch.; LeSar, R.

    1995-12-31

    We propose a model of equiaxed eutectic solidification that couples the macroscopic level of heat diffusion with the microscopic level of nucleation and growth of the eutectic grains. The heat equation with the source term corresponding to the latent heat release due to solidification is calculated numerically by means of an implicit finite difference method. In the time stepping scheme, the evolution of solid fraction is deduced from a stochastic model of nucleation and growth which uses the local temperature (interpolated from the FDM mesh) to determine the local grain density and the local growth rate. The solid-liquid interface of each grain is tracked by using a subdivision of each grain perimeter in a large number of sectors. The state of each sector (i.e. whether it is still in contact with the liquid or already captured by an other grain) and the increase of radius of each grain during one time step allows one to compute the increase of solid fraction. As for deterministic models, the results of the model are the evolution of temperature and of solid fraction at any point of the sample. Moreover the model provides a complete picture of the microstructure, thus not limiting the microstructural information to the average grain density but allowing one to compute any stereological value of interest. We apply the model to the solidification of gray cast iron.

  8. Differential Microscopic Mobility of Components within a Deep Eutectic Solvent.

    PubMed

    Wagle, Durgesh V; Baker, Gary A; Mamontov, Eugene

    2015-08-01

    From macroscopic measurements of deep eutectic solvents such as glyceline (1:2 molar ratio of choline chloride to glycerol), the long-range translational diffusion of the larger cation (choline) is known to be slower compared to that of the smaller hydrogen bond donor (glycerol). However, when the diffusion dynamics are analyzed on the subnanometer length scale, we find that the displacements associated with the localized diffusive motions are actually larger for choline. This counterintuitive diffusive behavior can be understood as follows. The localized diffusive motions confined in the transient cage of neighbor particles, which precede the cage-breaking long-range diffusion jumps, are more spatially constrained for glycerol than for choline because of the stronger hydrogen bonds the former makes with chloride anions. The implications of such differential localized mobility of the constituents should be especially important for applications where deep eutectic solvents are confined on the nanometer length scale and their long-range translational diffusion is strongly inhibited (e.g., within microporous media). PMID:26267182

  9. Microstructural and magnetic characterization of iron precipitation in Ni-Fe-Al alloys

    SciTech Connect

    Duman, Nagehan; Mekhrabov, Amdulla O.; Akdeniz, M. Vedat

    2011-06-15

    The influence of annealing on the microstructural evolution and magnetic properties of Ni{sub 50}Fe{sub x}Al{sub 50-x} alloys for x = 20, 25, and 30 has been investigated. Solidification microstructures of as-cast alloys reveal coarse grains of a single B2 type {beta}-phase and typical off eutectic microstructure consisting of proeutectic B2 type {beta} dendrites and interdendritic eutectic for x = 20 and x > 20 at.% Fe respectively. However, annealing at 1073 K results in the formation of FCC {gamma}-phase particles along the grain boundaries as well as grain interior in x = 20 at.% Fe alloy. The volume fraction of interdentritic eutectic regions tend to decrease and their morphologies start to degenerate by forming FCC {gamma}-phase for x > 20 at.% Fe alloys with increasing annealing temperatures. Increasing Fe content of alloys induce an enhancement in magnetization and a rise in the Curie transition temperature (T{sub C}). Temperature scan magnetic measurements and transmission electron microscopy reveal that a transient rise in the magnetization at temperatures well above the T{sub C} of the alloys would be attributed to the precipitation of a nano-scale ferromagnetic BCC {alpha}-Fe phase. Retained magnetization above the Curie transition temperature of alloy matrix, together with enhanced room temperature saturation magnetization of alloys annealed at favorable temperatures support the presence of ferromagnetic precipitates. These nano-scale precipitates are shown to induce significant precipitation hardening of the {beta}-phase in conjunction with enhanced room temperature saturation magnetization in particular when an annealing temperature of 673 K is used. - Research Highlights: {yields} Evolution of microstructure and magnetic properties with varying Fe content. {yields} Transient rise in magnetization via the formation of ferromagnetic phase. {yields} Enhancements in saturation magnetization owing to precipitated ferromagnetic phase. {yields} Nanoscale

  10. Metastable phases in the aluminum-germanium alloy system: Synthesis by mechanical alloying and pressure induced transformations

    SciTech Connect

    Yvon, P.

    1994-01-01

    Al and Ge form a simple equilibrium eutectic with limited mutual solubility and no intermetallic intermediate phases. We used a regular solution approach to model effects of pressure on Al-Ge. Effects of pressure are to extend solubility of Ge in Al, to displace the eutectic composition towards the Ge rich side, and to slightly decrease the eutectic temperature. We designed thermobaric treatments to induce crystal-to-glass transformations in fine grain mixtures of Al and Ge. We used Merrill-Bassett diamond anvil cells to perform experiments at high pressures. We built an x-ray apparatus to determine the structure of alloys at pressure and from cryogenic temperatures to 400C. Two-phase Al-Ge samples with fine microstructures were prepared by splat-quenching and mechanical alloying. We observed a crystal-to-glass transformation at about 80 kbar. The amorphous phase formed was metastable at ambient temperature after pressure release. This was confirmed by TEM. The amorphous phase obtained by pressurization was found to have a liquid-like structure and was metallic. In the TEM samples we also observed the presence of a second amorphous phase formed upon release of the pressure. This second phase had a tetrahedrally-bonded continuous random network structure, similar to that of semi-conducting amorphous germanium.

  11. Realization of Ru-C Eutectic Point for Evaluation of W-Re and IrRh/Ir Thermocouples

    NASA Astrophysics Data System (ADS)

    Ogura, H.; Masuyama, S.; Izuchi, M.; Yamazawa, K.; Arai, M.

    2015-03-01

    Tungsten-rhenium (W-Re) thermocouples are widely used in industry for measurements at high temperatures, up to . Since the electromotive force (emf) of a W-Re thermocouple is known to change during exposure at high temperatures, evaluation of the emf stability is essential for measuring temperature precisely and for realizing precise temperature control used to ensure the quality of products subject to annealing processes. To evaluate precisely the thermoelectric stability around , two Ru-C cells (crucible and Ru-C eutectic alloy) were constructed in our laboratory. The key feature of the cells is that their dimensions are large to ensure there is sufficient immersion available to evaluate the homogeneity characteristics of the thermocouples. By using one of the Ru-C cells, the drift and inhomogeneity of Type C (tungsten-5 % rhenium vs tungsten-26 % rhenium) thermocouples during an exposure to high temperature around were evaluated. Furthermore, to explore possible applications of the eutectic point to other types of high-temperature thermocouples, the drift of an IrRh/Ir thermocouple (iridium-40 % rhodium vs iridium) was also evaluated using another Ru-C cell. The tests with W-Re and IrRh/Ir thermocouples demonstrate that the newly developed Ru-C cells can be used to successfully realize melting plateaux repeatedly. This enables the long-term drift measurements essential for the evaluation and improvement of high-temperature thermocouples. The results obtained in this study will also be useful for evaluating the uncertainty of thermocouple calibrations at around.

  12. An alloy solidification experiment conducted on shenzhou spacecraft

    NASA Astrophysics Data System (ADS)

    Luo, X.-H.; Huang, Q.

    To gain a better understanding of how gravity-driven phenomena affect the solidification and crystal growth of metallic materials, directional solidification of Al-Al3Ni eutectic alloy and Al-Bi monotectic alloy were performed in the Multi-functional Crystal Growing Furnace on board the unmanned Chinese Shenzhou III spacecraft and on the ground respectively. The specimens were investigated applying metallographic, SEM, XRD and image analysis techniques. The results show that, for the Al-Al3Ni eutectic alloy, 1) microgravity condition is beneficial to eliminate solidification defects; 2) the Al3Ni rods precipitated in the space sample are shorter in length, larger in diameter and inhomogenous in inter-rod spacing distribution, compared with those in the ground sample, which are more homogenous and parallel with each other to the growth direction; 3) the mean spacing between Al3Ni rods obtained under microgravity is larger than that in normal gravity, which attributes to many large inter-rod spacing distributions existing in space sample rather than in ground sample; 4) preferred crystal directions in the sample solidified in space were found different to that on the ground. While, in the Al-Bi monotectic alloys, different sizes and distributions of Bi particles were obtained in space and on the earth, respectively. Some special Bi particle distribution patterns were also found in the space sample. It could be concluded that gravity condition had a strong influence on the solidification behavior of materials.

  13. Effect of a transverse magnetic field on solidification structure in directionally solidified Al-Cu-Ag ternary alloys

    NASA Astrophysics Data System (ADS)

    Guan, Guang; Du, Dafan; Fautrelle, Yves; Moreau, Rene; Ren, Zhongming; Li, Xi

    2015-07-01

    The effect of a transverse magnetic field on solidification structure in directionally solidified Al-Cu-Ag ternary alloys was investigated experimentally. The results show that the application of the transverse magnetic field significantly modified the solidification structures. Indeed, the magnetic field caused the formation of macrosegregation and the transformation of the liquid/solid interface from cellular to planar. Moreover, it was found that the magnetic field refined the eutectic cell and decreased the mushy zone length. This may be attributed to the thermoelectric magnetic convection between eutectic cells.

  14. Solidification and solid-state transformation mechanisms in Si alloyed high-chromium white cast irons

    SciTech Connect

    Laird, G. II ); Powell, G.L.F. )

    1993-04-01

    Chromium white cast irons are widely used in environments where severe abrasion resistance is a dominant requirement. To improve the wear resistance of these commercially important irons, the US Bureau of Mines and CSIRO Australia are studying their solidification and solid-state transformation kinetics. A ternary Fe-Cr-C iron with 17.8 wt pct (pct) Cr and 3.0 pct C was compared with commercially available irons of similar Cr and C contents with Si contents between 1.6 and 2.2 pct. The irons were solidified and cooled at rates of 0.03 and 0.17 K/s to 873 K. Differential thermal analysis (DTA) showed that Si depresses the eutectic reaction temperature and suggests that it has no effect upon the volume of eutectic carbides formed during solidification. Microprobe analysis revealed that austenite dendrites within the Si alloyed irons cooled at 0.03 and 0.17 K/s had C and Cr contents that were lower than those of dendrites within the ternary alloy cooled at the same cooling rate and a Si alloyed iron that was water quenched from the eutectic temperature. These lower values were shown by image analysis to be the result of both solid-state growth (coarsening) of the eutectic carbides and some secondary carbide formation. Hardness measurements in the as-cast condition and after soaking in liquid nitrogen suggest an increase in the martensite start temperature as the Si content was increased. It is concluded that Si's effect on increasing the size and volume fraction of eutectic carbides and increasing the matrix hardness should lead to improved wear resistance over regular high-chromium white cast irons.

  15. Microstructural evolution during transient liquid phase bonding of Inconel 738LC using AMS 4777 filler alloy

    SciTech Connect

    Jalilvand, V.; Omidvar, H.; Shakeri, H.R.; Rahimipour, M.R.

    2013-01-15

    IN-738LC nickel-based superalloy was joined by transient liquid phase diffusion bonding using AMS 4777 filler alloy. The bonding process was carried out at 1050 Degree-Sign C under vacuum atmosphere for various hold times. Microstructures of the joints were studied by optical and scanning electron microscopy. Continuous centerline eutectic phases, characterized as nickel-rich boride, chromium-rich boride and nickel-rich silicide were observed at the bonds with incomplete isothermal solidification. In addition to the centerline eutectic products, precipitation of boron-rich particles was observed in the diffusion affected zone. The results showed that, as the bonding time was increased to 75 min, the width of the eutectic zone was completely removed and the joint was isothermally solidified. Homogenization of isothermally solidified joints at 1120 Degree-Sign C for 300 min resulted in the elimination of intermetallic phases formed at the diffusion affected zone and the formation of significant {gamma} Prime precipitates in the joint region. - Highlights: Black-Right-Pointing-Pointer TLP bonding of IN-738LC superalloy was performed using AMS 4777 filler alloy. Black-Right-Pointing-Pointer Insufficient diffusion time resulted in the formation of eutectic product. Black-Right-Pointing-Pointer Precipitation of B-rich particles was observed within the DAZ. Black-Right-Pointing-Pointer The extent of isothermal solidification increased with increasing holding time. Black-Right-Pointing-Pointer Homogenizing of joints resulted in the dissolution of DAZ intermetallics.

  16. Metastable structures in drop tube processed niobium based alloys

    NASA Astrophysics Data System (ADS)

    Evans, N. D.; Bayuzick, R. J.; Kenik, E. A.

    Analytical electron microscopy has been employed to reveal metastable structures in near eutectic niobium-germanium alloys which were processed in a 100 meter drop tube. Drop masses were generally 300 to 400-mg, with undercooling as much as 0.14-Tm prior to recalescence. Specimens which were slightly hypoeutectic and undercooled 0.10 below the liquidus prior to recalescence contain β cells which grew with solute rejection, and an intercellular metastable α + Nb5Ge3 eutectic. When deep undercooling was followed by Rapid Solidification Processing (RSP) via splatting onto a copper block, cellular β formed with solute entrapment, though the high cooling rate of RSP did not prevent the formation of Nb5Ge3 precipitates from the Ge enriched β. In one specimen, an amorphous Nb-Ge phase has been identified.

  17. Significant Improvement of Mechanical Properties in NiAl-Cr(Mo)/Hf Alloy by Suction Casting and Subsequent Hot Isostatic Pressing

    NASA Astrophysics Data System (ADS)

    Guo, J. T.; Huai, K. W.; Li, H. T.

    2007-01-01

    The NiAl-28Cr-5.5Mo-0.5Hf eutectic alloy was prepared by the suction casting (SC) technique and subsequent hot isostatic pressing (HIP) treatment, and tested for compressive strength and fracture behavior in the temperature range of 300 to 1373 K. The microstructure of suction-cast alloy is characterized by fine interlamellar spacing, large area fraction of eutectic cell, and fine Heusler (Ni2AlHf) phase distributed semicontinuously at the cell boundaries. After HIP treatment, Ni2AlHf phase at the cell boundaries is transformed into Hf solid solution phase and distributed homogeneously within the NiAl matrix. Compared with the conventionally cast alloy, the room-temperature compressive strain and elevated temperature strength of suction-cast alloy are enhanced markedly after HIP treatment. The reason is that the HIP treatment causes Hf solid solution phase to distribute homogeneously and then strengthens the NiAl matrix.

  18. 3D optical metamaterials formed by holographic assembly and directed solidification of eutectics (Presentation Recording)

    NASA Astrophysics Data System (ADS)

    Braun, Paul V.

    2015-09-01

    Nanoscale integration of materials in three dimensions is critical for the realization of a number of highly functional optical metamaterials. Starting with structures enabled via eutectic solidification and holographic lithography, our team is applying unique template-based and post-synthetic materials transformations in conjunction with powerful computational design tools to develop the scientific underpinnings of, and to produce, 3D metamaterials derived from directionally solidified eutectics. Our approach involves close interactions among computational design, photonic theory, eutectic materials development, template fabrication, materials chemistry, and optical characterization.

  19. Postweld solution annealing effects on the ductility of ni-co-cr-base alloy gas tungsten arc welds

    NASA Astrophysics Data System (ADS)

    Lim, C.-S.; Baek, K.-K.

    1996-12-01

    The welding characteristics of a commercial wrought alloy with a nominal composition of Ni-29Co-28Cr-2.75Si were investigated. Gas tungsten arc weldments with filler metal matching the chemistry of the alloy were found to have limited room-temperature ductility in the as-welded condition. Since welding is the main fabrication method of this alloy, the welding and postweld heat treatment (PWHT) characteristics were examined to provide guidelines for fabrication in the field. Metallographic evaluation revealed that the weld metal was characterized by the distribution of a continuous eutectic phase consisting primarily of (Si,Ti)xNiy The continuous eutectic phase in the as-welded deposit, which caused poor ductility of the welds, was successfully reduced or removed with proper PWHT. The PWHT is necessary if cold forming of a weldment is required after welding or if adequate joint ductility is a design requirement. The recommended PWHT temperature is 1050 °C.

  20. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  1. Effects of Yttrium Addition on Microstructure and Mechanical Properties of AZ80-2Sn Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Xue, Hansong; Yang, Gang; Li, Di; Xing, Zhihui; Pan, Fusheng

    2015-12-01

    The effects of Y on microstructure and mechanical properties of as-cast AZ80-2Sn magnesium alloys were investigated by optical microscopy, scanning electron microscopy and X-ray diffraction. Y addition not only changes the as-cast microstructure but also influences the mechanical properties of AZ80-2Sn alloy. Unmodified AZ80-2Sn alloys under casting state show that Mg17Al12 eutectic phase is semicontinuous and reticulated shape and distributes mainly at grain boundaries. Moreover, there are numerous Mg2Sn precipitate particles dispersing in Mg17Al12 eutectic phases. Y addition to as-cast AZ80-2Sn alloys has an important influence on the precipitation phase. But there has no obvious effect on grain refinement with Y addition. The results show that the AZ80-2Sn alloys with variable Y contents all contain Al2Y phase. By adding Y, the amount of Mg17Al12 is decreased and the dimension of that is reduced. Mg17Al12 eutectic phase turns to discontinuous, and the more disperse phases occur with the increase of Y content. The tensile tests indicate that a minor addition of Y can contribute to the formation of the dispersed small polygonal Al2Y particles and the improvement in the room-temperature strength. However, excessive Y addition leads to the coarsening of Al2Y phases, and thus results in the decline of strength and ductility.

  2. Microstructural and Fracture Behavior of Phosphorus-Containing Fe-30Mn-9Al-1Si-0.9C-0.5Mo Alloy Steel

    NASA Astrophysics Data System (ADS)

    Howell, Ryan A.; Van Aken, David C.

    2015-08-01

    Five different phosphorus (P)-containing heat-treated Fe-Mn-Al-C alloys were tested in accordance with ASTM E 23 Charpy V-notch Energy (CVNE) standards. Room temperature CVNE of solution treated and quenched specimens revealed ductile fracture for 0.001 and 0.006 wt pct (pct P-containing alloys). Brittle cleavage fracture dominated the 0.043 and 0.07 pct P-containing alloys. A hard brittle P eutectic phase was observed in the 0.07 pct P-containing alloy.

  3. A study of the influence of mischmetal additions to Al-7Si-0.3Mg (LM 25/356) alloy

    SciTech Connect

    Ravi, M.; Pillai, U.T.S.; Damodaran, A.D.; Dwarakadasa, E.S.

    1996-05-01

    This article deals with the effect of 0.25-1.5 wt pct mischmetal (MM) addition on the mechanical properties, microstructure, electrical conductivity, and fracture behavior of cast Al-7Si-0.3Mg (LM 25/356) alloy. Modification of eutectic silicon by MM is compared with strontium modification in terms of microstructure, mechanical properties, and fading behavior. Loss of magnesium encountered on holding the molten alloy and its resultant effect on mechanical properties of alloys modified with MM and Sr are compared with those in the unmodified alloy.

  4. Oxygen concentration measurement in liquid lead-bismuth eutectic

    SciTech Connect

    Darling, T. W.; Li, N.

    2001-01-01

    Liquid lead-bismuth (Pb-Bi) eutectic (LBE) may see extensive use as a coolant fluid, and perhaps also as a spallation target, in next generation nuclear energy systems. While it is not as reactive as alkali metal liquids, it does present a long term corrosion problem with some materials, notably stainless steels. Mitigation of the corrosion problem may be achieved by producing and maintaining a protective oxide on exposed surfaces, through control of the concentration of dissolved oxygen in the LBE. We have developed an oxygen sensor based on available zirconia-based solid electrolytes used in the automotive industry, which represents a relatively inexpensive source of reproducible and reliable components. We will present the design considerations and characteristics of our sensor unit, and describe its use in the LBE test loop at Los Alamos for measurement and control of dissolved oxygen concentration.

  5. Evaporation of mercury impurity from liquid lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Aerts, A.; Danaci, S.; Gonzalez Prieto, B.; Van den Bosch, J.; Neuhausen, J.

    2014-05-01

    The equilibrium evaporation of mercury from dilute solutions in liquid lead-bismuth eutectic (LBE) was studied in argon atmosphere. Mercury present as impurity in LBE was evaporated and detected by atomic fluorescence spectroscopy. A method which could accurately simulate the experimental data was developed. Coefficients of the Henry constant temperature correlation for mercury dissolved in LBE were determined. Experiments with samples from several different batches of LBE revealed that mercury at mole fractions between 10-6 and 10-12 and temperatures between 150 and 350 °C evaporated from liquid LBE close to ideal behavior. Evaporation of mercury from solid LBE on the other hand was unexpectedly high. These results are important for safety evaluations of LBE based spallation targets and accelerator driven systems.

  6. Double layer effects on metal nucleation in deep eutectic solvents.

    PubMed

    Abbott, Andrew P; Barron, John C; Frisch, Gero; Gurman, Stephen; Ryder, Karl S; Fernando Silva, A

    2011-06-01

    The electrodeposition of zinc has been studied in two deep eutectic solvents. Unlike the metals studied to date in these liquids, zinc electrodeposition is not mass transport limited and the morphology of the deposit differs in the two liquids. This study shows that changing the concentration of solute affects the physical properties of the liquid to different extents although this is found to not effect the morphology of the metal deposited. EXAFS was used to show that the speciation of zinc was the same in both liquids. Double layer capacitance studies showed differences between the two liquids and these are proposed to be due to the adsorption of a species on the electrode which is thought to be chloride. The differences in zinc morphology is attributed to blocking of certain crystal faces leading to deposition of small platelet shaped crystals in the glycol based liquid. PMID:21519629

  7. Deep eutectic solvent pretreatment and subsequent saccharification of corncob.

    PubMed

    Procentese, Alessandra; Johnson, Erin; Orr, Valerie; Garruto Campanile, Anna; Wood, Jeffery A; Marzocchella, Antonio; Rehmann, Lars

    2015-09-01

    Ionic liquid (ILs) pretreatment of lignocellulosic biomass has attracted broad scientific interest, despite high costs, possible toxicity and energy intensive recycling. An alternative group of ionic solvents with similar physicochemical properties are deep eutectic solvents (DESs). Corncob residues were pretreated with three different DES systems: choline chloride and glycerol, choline chloride and imidazole, choline chloride and urea. The pretreated biomass was characterised in terms of lignin content, sugars concentration, enzymatic digestibility and crystallinity index. A reduction of lignin and hemicellulose content resulted in increased crystallinity of the pretreated biomass while the crystallinity of the cellulose fraction could be reduced, depending on DES system and operating conditions. The subsequent enzymatic saccharification was enhanced in terms of rate and extent. A total of 41 g fermentable sugars (27 g glucose and 14 g xylose) could be recovered from 100g corncob, representing 76% (86% and 63%) of the initially available carbohydrates. PMID:26005926

  8. Thermodynamic Properties of Eutectic Silumins Doped by Transition Metals

    NASA Astrophysics Data System (ADS)

    Kanibolotsky, D. S.; Stukalo, V. A.; Lisnyak, V. V.

    2004-05-01

    The thermodynamic properties of the liquid silumins (Al0.879Si0.121)1-xTrx, where Tr = Cu, Fe, Ni and Ti, have been measured, using the electromotive force method at 1040 K. It has been found that diluted solutions of Fe or Ni in eutectic silumins at Tr molar fractions of 0 < xFe ≤ 0.035 and 0 < xNi ≤ 0.027 are characterized by positive deviations from ideality for aluminium. However, the deviations become negative at increasing of the Tr concentration. However, molten silumins doped by Ti and Cu show negative deviations from Raoult's law for aluminium at the studied concentrations. Thermodynamic activity of Al in the silumins decreases in the sequence of Fe→Ni→Cu→Ti for the dopants.

  9. The electrodeposition of silver composites using deep eutectic solvents.

    PubMed

    Abbott, Andrew P; El Ttaib, Khalid; Frisch, Gero; Ryder, Karl S; Weston, David

    2012-02-21

    Silver is an important metal for electronic connectors, however, it is extremely soft and wear can be a significant issue. This paper describes how improved wear resistant silver coatings can be obtained from the electrolytic deposition of silver from a solution of AgCl in an ethylene glycol/choline chloride based Deep Eutectic Solvent. An up to 10-fold decrease in the wear volume is observed by the incorporation of SiC or Al(2)O(3) particles. The work also addresses the fundamental aspect of speciation of silver chloride in solution using EXAFS to probe solution structure. The size but not the nature of the composite particles is seen to change the morphology and grain size of the silver deposit. Grain sizes are shown to be consistent with previous nucleation studies. The addition of LiF is found to significantly affect the deposit morphology and improve wear resistance. PMID:22249451

  10. Electroplated Fe films prepared from a deep eutectic solvent

    NASA Astrophysics Data System (ADS)

    Yanai, T.; Shiraishi, K.; Shimokawa, T.; Watanabe, Y.; Ohgai, T.; Nakano, M.; Suzuki, K.; Fukunaga, H.

    2014-05-01

    Electroplating of Fe films was carried out from choline chloride-ethylene glycol types of DES (Deep Eutectic Solvent). We investigated magnetic properties of the plated Fe films and evaluated the productivity for the electroplating process. Consequently, we found that surface morphology and current efficiency of the plated films were affected by the bath temperature. We obtained the Fe films with relatively smooth surface and high current efficiency in the bath temperature range from 70 to 110 °C. The deposition rate for our process depended on the current density, and we obtained high deposition rate value of approximately 120 μm/h. We also obtained high current efficiency values of approximately 90% in the wide range of plating time. These results indicate that the DES-based bath has industrial advantages for mass-producing Fe films. Therefore, we conclude that the DES-based bath is an attractive plating bath for Fe films.

  11. Traceable Co-C eutectic points for thermocouple calibration

    SciTech Connect

    Jahan, F.; Ballico, M. J.

    2013-09-11

    National Measurement Institute of Australia (NMIA) has developed a miniature crucible design suitable for measurement by both thermocouples and radiation thermometry, and has established an ensemble of five Co-C eutectic-point cells based on this design. The cells in this ensemble have been individually calibrated using both ITS-90 radiation thermometry and thermocouples calibrated on the ITS-90 by the NMIA mini-coil methodology. The assigned ITS-90 temperatures obtained using these different techniques are both repeatable and consistent, despite the use of different furnaces and measurement conditions. The results demonstrate that, if individually calibrated, such cells can be practically used as part of a national traceability scheme for thermocouple calibration, providing a useful intermediate calibration point between Cu and Pd.

  12. Alkaline extraction of polonium from liquid lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Heinitz, S.; Neuhausen, J.; Schumann, D.

    2011-07-01

    The production of highly radiotoxic polonium isotopes poses serious safety concerns for the development of future nuclear systems cooled by lead bismuth eutectic (LBE). In this paper it is shown that polonium can be extracted efficiently from LBE using a mixture of alkaline metal hydroxides (NaOH + KOH) in a temperature range between 180 and 350 °C. The extraction ratio was analyzed for different temperatures, gas blankets and phase ratios. A strong dependence of the extraction performance on the redox properties of the cover gas was found. While hydrogen facilitates the removal of polonium, oxygen has a negative influence on the extraction. These findings open new possibilities to back up the safety of future LBE based nuclear facilities.

  13. Lead-bismuth eutectic as advanced reactor collant : operational experience

    SciTech Connect

    Woloshun, K. A.; Watts, V.; Li, N.

    2004-01-01

    Some proposed advanced reactor concepts would be cooled by lead or lead-bismuth eutectic (LBE). An LBE test loop was designed and built at Los Alamos to develop the engineering and materials technology necessary to successfully implement LBE as a coolant (Fig. 1). Operational since December 2001, this test loop has been used to develop and demonstrate safe operation, oxygen concentration and metal corrosion control, instrumentation, thermal-hydraulic performance of heat exchangers and recuperators, and free convection and forced pumping. This paper discusses the technology development and lessons learned from the operation of this facility. A LBE test loop has been operational since December 2001. Using procedures, training, and engineering controls, this loop has operated without an accident. Continuous improvements in operation procedures and instrumentation over these years have resulted in a facility of high reliability, providing the groundwork for the use of LBE as a reactor coolant for temperatures up to 550 C.

  14. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  15. Ultrasonic semi-solid coating soldering 6061 aluminum alloys with Sn-Pb-Zn alloys.

    PubMed

    Yu, Xin-ye; Xing, Wen-qing; Ding, Min

    2016-07-01

    In this paper, 6061 aluminum alloys were soldered without a flux by the ultrasonic semi-solid coating soldering at a low temperature. According to the analyses, it could be obtained that the following results. The effect of ultrasound on the coating which promoted processes of metallurgical reaction between the components of the solder and 6061 aluminum alloys due to the thermal effect. Al2Zn3 was obtained near the interface. When the solder was in semi-solid state, the connection was completed. Ultimately, the interlayer mainly composed of three kinds of microstructure zones: α-Pb solid solution phases, β-Sn phases and Sn-Pb eutectic phases. The strength of the joints was improved significantly with the minimum shear strength approaching 101MPa. PMID:26964943

  16. Pre-eutectic densification in MgF/sub 2/-CaF/sub 2/

    SciTech Connect

    Hu, S C; De Jonghe, L C

    1982-04-01

    Increased densification rates were found as much as 200/sup 0/C below the eutectic temperature (980/sup 0/C) for MgF/sub 2/ containing small amounts of CaF/sub 2/. Constant heating rate and constant temperature sintering data, as well as microstructural developments indicated that solid state grain-boundary transport rates had been enhanced by the eutectic forming additive. The effect saturated at about 1 wt % CaF/sub 2/. The results suggest that densification of ceramic powders could be favorably affected without a substantial increase in the grain growth rate, by the addition of small amounts of eutectic forming additives, and sintering below the eutectic temperature. 6 figures.

  17. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    Preliminary results in the use of some low-vapor-pressure braze alloys are reported; these are binary alloys of refractory metals (Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, W) with vapor pressures below 0.1 nanotorr at 1500 K or 10 microtorr at 2000 K. The melting point minima or eutectics of the alloys range from 1510 K to above 3000 K. Melting points and surface wetting on a Ta base are given. Results are presented on brazing of Ir, LaB6, Nb, Re, W, and ZrO2 (with 22 wt % Zr) into a Ta base or a Nb-1% Zr base. The results are applicable in electrode screening programs for thermionic cesium diodes.

  18. Low vapor pressure braze alloys for thermionic energy converters

    NASA Technical Reports Server (NTRS)

    Bair, V. L.

    1976-01-01

    The evaluation of cesium diode electrode materials called for braze fillers with very low vapor pressures and a wide range of melting points. Binary alloys of low vapor pressure refractory metals were chosen to fill this need. These alloys of Th, Zr, Hf, Ru, Nb, Ir, Mo, Ta, Os, Re, and W have reported melting point minima or eutectics from 1,510 K to above 3,000 K. Preliminary data are compiled on the use of several of these braze alloys. Melting points and surface wetting on a Ta base are given. Results of brazing Ir, LaB6, Nb, Re, W, and Zr-22 wt % ZrO2 materials into Ta and Nb-1% Zr bases are presented. Current braze usage is summarized.

  19. Undercooled and rapidly quenched Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Glasgow, T. K.

    1986-01-01

    Hypoeutectic, eutectic, and hypereutectic nickel-molybdenum alloys were rapidly solidified by both bulk undercooling and melt spinning techniques. Alloys were undercooled in both electromagnetic levitation and differential thermal analysis equipment. The rate of recalescence depended upon the degree of initial undercooling and the nature (faceted or nonfaceted) of the primary nucleating phase. Alloy melts were observed to undercool more in the presence of primary Beta (NiMo intermetallic) phase than in gamma (fcc solid solution) phase. Melt spinning resulted in an extension of molybdenum solid solubility in gamma nickel, from 28 to 37.5 at % Mo. Although the microstructures observed by undercooling and melt spinning were similar the microsegregation pattern across the gamma dendries was different. The range of microstructures evolved was analyzed in terms of the nature of the primary phase to nucleate, its subsequent dendritic growth, coarsening and fragmentation, and final solidification of interfenderitic liquid.

  20. Undercooled and rapidly quenched Ni-Mo alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Glasgow, T. K.

    1987-01-01

    Hypoeutectic, eutectic, and hypereutectic nickel-molybdenum alloys were rapidly solidified by both bulk undercooling and melt spinning techniques. Alloys were undercooled in both electromagnetic levitation and differential thermal analysis equipment. The rate of recalescence depended upon the degree of initial undercooling and the nature (faceted or nonfaceted) of the primary nucleating phase. Alloy melts were observed to undercool more in the presence of primary Beta (NiMo intermetallic) phase than in gamma (fcc solid solution) phase. Melt spinning resulted in an extension of molybdenum solid solubility in gamma nickel, from 28 to 37.5 at. pct Mo. Although the microstructures observed by undercooling and melt spinning were similar, the microsegregation pattern across the gamma dendries was different. The range of microstructures evolved was analyzed in terms of the nature of the primary phase to nucleate, its subsequent dendritic growth, coarsening and fragmentation, and final solidification of interfenderitic liquid.

  1. Characterization and property evaluation of U-15 wt%Pu alloy for fast reactor

    NASA Astrophysics Data System (ADS)

    Kaity, Santu; Banerjee, Joydipta; Ravi, K.; Keswani, R.; Kutty, T. R. G.; Kumar, Arun; Prasad, G. J.

    2013-02-01

    The characterization and high temperature behaviour of U-15 wt%Pu alloy has been investigated in this study for the first time. U-15 wt%Pu alloy sample for this study was prepared by following melting and casting route. Microstructural characterization of the alloy was carried out by XRD and optical microscopy. The thermophysical properties like phase transition temperatures, coefficient of thermal expansion and hot hardness of the above alloy were determined. Eutectic temperature between T91 and U-15 wt%Pu was established. Apart from that, the fuel-cladding chemical compatibility of U-15 wt%Pu alloy with T91 grade steel was studied by diffusion couple experiment.

  2. Materials review for improved automotive gas turbine engine. [superalloys, refractory alloys, and ceramics

    NASA Technical Reports Server (NTRS)

    Belleau, C.; Ehlers, W. L.; Hagen, F. A.

    1978-01-01

    The potential role of superalloys, refractory alloys, and ceramics in the hottest sections of engines operating with turbine inlet temperatures as high as 1370 C is examined. The convential superalloys, directionally solidified eutectics, oxide dispersion strenghened alloys, and tungsten fiber reinforced superalloys are reviewed and compared on the basis of maximum turbine blade temperature capability. Improved high temperature protective coatings and special fabrication techniques for these advanced alloys are discussed. Chromium, columbium, molybdenum, tantalum, and tungsten alloys are also reviewed. Molbdenum alloys are found to be the most suitable for mass produced turbine wheels. Various forms and fabrication processes for silicon nitride, silicon carbide, and SIALON's are investigated for use in highstress and medium stress high temperature environments.

  3. Template-Directed Directionally Solidified 3D Mesostructured AgCl-KCl Eutectic Photonic Crystals.

    PubMed

    Kim, Jinwoo; Aagesen, Larry K; Choi, Jun Hee; Choi, Jaewon; Kim, Ha Seong; Liu, Jinyun; Cho, Chae-Ryong; Kang, Jin Gu; Ramazani, Ali; Thornton, Katsuyo; Braun, Paul V

    2015-08-19

    3D mesostructured AgCl-KCl photonic crystals emerge from colloidal templating of eutectic solidification. Solvent removal of the KCl phase results in a mesostructured AgCl inverse opal. The 3D-template-induced confinement leads to the emergence of a complex microstructure. The 3D mesostructured eutectic photonic crystals have a large stop band ranging from the near-infrared to the visible tuned by the processing. PMID:26177830

  4. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    DOE PAGESBeta

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by meansmore » of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.« less

  5. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by means of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.

  6. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  7. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  8. Phase transformation and deformation behavior of NiTi-Nb eutectic joined NiTi wires

    PubMed Central

    Wang, Liqiang; Wang, Cong; Zhang, Lai-Chang; Chen, Liangyu; Lu, Weijie; Zhang, Di

    2016-01-01

    NiTi wires were brazed together via eutectic reaction between NiTi and Nb powder deposited at the wire contact region. Phase transformation and deformation behavior of the NiTi-Nb eutectic microstructure were investigated using transmission electron microscopy (TEM) and cyclic loading-unloading tests. Results show that R phase and B19′ martensite transformation are induced by plastic deformation. R phase transformation, which significantly contributes to superelasticity, preferentially occurs at the interfaces between NiTi and eutectic region. Round-shaped Nb-rich phase with rod-like and lamellar-type eutectics are observed in eutectic regions. These phases appear to affect the deformation behavior of the brazed NiTi-Nb region via five distinct stages in stress-strain curves: (I) R phase reorientation, (II) R phase transformation from parent phase, (III) elastic deformation of reoriented martensite accompanied by the plastic deformation of Nb-rich phase and lamellar NiTi-Nb eutectic, (IV) B19′ martensitic transformation, and (V) plastic deformation of the specimen. PMID:27049025

  9. Phase transformation and deformation behavior of NiTi-Nb eutectic joined NiTi wires.

    PubMed

    Wang, Liqiang; Wang, Cong; Zhang, Lai-Chang; Chen, Liangyu; Lu, Weijie; Zhang, Di

    2016-01-01

    NiTi wires were brazed together via eutectic reaction between NiTi and Nb powder deposited at the wire contact region. Phase transformation and deformation behavior of the NiTi-Nb eutectic microstructure were investigated using transmission electron microscopy (TEM) and cyclic loading-unloading tests. Results show that R phase and B19' martensite transformation are induced by plastic deformation. R phase transformation, which significantly contributes to superelasticity, preferentially occurs at the interfaces between NiTi and eutectic region. Round-shaped Nb-rich phase with rod-like and lamellar-type eutectics are observed in eutectic regions. These phases appear to affect the deformation behavior of the brazed NiTi-Nb region via five distinct stages in stress-strain curves: (I) R phase reorientation, (II) R phase transformation from parent phase, (III) elastic deformation of reoriented martensite accompanied by the plastic deformation of Nb-rich phase and lamellar NiTi-Nb eutectic, (IV) B19' martensitic transformation, and (V) plastic deformation of the specimen. PMID:27049025

  10. Solidification of an alloy 625 weld overlay

    SciTech Connect

    DuPont, J.N.

    1996-11-01

    The solidification behavior (microsegregation, secondary phase formation, and solidification temperature range) of an Alloy 625 weld overlay deposited on 2.25Cr-1Mo steel by gas metal arc welding was investigated by light and electron optical microscopy, electron microprobe, and differential thermal analysis techniques. The overlay deposit was found to terminate solidification at {approx}1,216 C by a {gamma}/Laves eutectic-type reaction. The Laves phase was highly enriched in Nb, Mo, and Si. The solidification reaction and microsegregation potential of major alloying elements in the overlay deposit are compared to other Nb-bearing Ni base alloys and found to be very similar to those for Alloy 718. Solidification cracks observed in the overlay were attributed to the wide solidification temperature range ({approx}170 C) and formation of interdendritic ({gamma} + Laves) constituent. Reasonable agreement is obtained between the calculated and measured volume percent ({gamma} + Laves) constituent with the Scheil equation by treating the overlay system as a simple {gamma}-Nb binary and using an experimentally determined k{sub Nb} value from electron microprobe data.

  11. Microstructure and mechanical properties of an ultrafine Ti–Si–Nb alloy

    DOE PAGESBeta

    Cao, G. H.; Jian, G. Y.; Liu, N.; Zhang, W. H.; Russell, A. M.; Gerthsen, D.

    2015-08-19

    Nb-modified ultrafine Ti–Si eutectic alloy was made by cold crucible levitation melting, tested in compression at room temperature, and characterized by electron microscopy. Compression tests of (Ti86.5Si13.5)97Nb3 specimens measured an ultimate compressive strength of 1180 MPa and a compressive plastic strain of 12%, both of which are higher than in eutectic Ti86.5Si13.5 alloy. Electron microscopy showed that the Ti–Si–Nb alloy had a bimodal microstructure with micrometer-scale primary α-Ti dendrites distributed in an ultrafine eutectic (α-Ti + Ti5Si3) matrix. The enhanced ductility is attributed to the morphology of the phase constituents and to the larger lattice mismatches between α-Ti and Ti5Si3 phases caused by the Nb addition. Furthermore, the crystallographic orientation relationship of Ti5Si3 with α-Ti is (more » $$1\\bar{1}00$$ [$$\\overline{11}$$26]Ti5Si3∥($$01\\bar{1}1$$)[5$$\\overline{143}$$] α–Τi.« less

  12. Microstructure and mechanical properties of an ultrafine Ti–Si–Nb alloy

    SciTech Connect

    Cao, G. H.; Jian, G. Y.; Liu, N.; Zhang, W. H.; Russell, A. M.; Gerthsen, D.

    2015-08-19

    Nb-modified ultrafine Ti–Si eutectic alloy was made by cold crucible levitation melting, tested in compression at room temperature, and characterized by electron microscopy. Compression tests of (Ti86.5Si13.5)97Nb3 specimens measured an ultimate compressive strength of 1180 MPa and a compressive plastic strain of 12%, both of which are higher than in eutectic Ti86.5Si13.5 alloy. Electron microscopy showed that the Ti–Si–Nb alloy had a bimodal microstructure with micrometer-scale primary α-Ti dendrites distributed in an ultrafine eutectic (α-Ti + Ti5Si3) matrix. The enhanced ductility is attributed to the morphology of the phase constituents and to the larger lattice mismatches between α-Ti and Ti5Si3 phases caused by the Nb addition. Furthermore, the crystallographic orientation relationship of Ti5Si3 with α-Ti is ($1\\bar{1}00$ [$\\overline{11}$26]Ti5Si3∥($01\\bar{1}1$)[5$\\overline{143}$] α–Τi.

  13. Structural and physicomechanical properties of directionally crystallized aluminum-silicon alloys

    NASA Astrophysics Data System (ADS)

    Nikanorov, S. P.; Derkachenko, L. I.; Kardashev, B. K.; Korchunov, B. N.; Osipov, V. N.; Shpeizman, V. V.

    2013-06-01

    Aluminum-silicon alloys (from 8 to 25 wt % Si) have been prepared by directional crystallization of shaped samples by the Stepanov growth at a solidification rate of 103 μm s-1. The dependences of the microhardness, Young's modulus, internal friction, yield stress, and ultimate tensile stress of the alloys on the silicon content have been studied. It has been shown that the ultimate tensile stress has a maximum, and the yield stress has a kink at 15 wt % Si; the composition corresponds to the eutectic composition at the solidification rate used. The silicon content in the eutectics increases with an increase in the solidification rate. The increase in the ultimate tensile stress is explained by an increase in the volume fraction of the more strength fine-crystalline structure of the eutectics as a result of the decrease in the volume fraction of more plastic dendrites of the primary crystals of the α-Al solid solution. The decrease in the ultimate tensile stress of the hypereutectic alloy is determined by the increase in the volume fraction of brittle primary silicon crystals of various shapes.

  14. Microstructure formation in partially melted zone during gas tungsten arc welding of AZ91 Mg cast alloy

    SciTech Connect

    Zhu Tianping Chen, Zhan W.; Gao Wei

    2008-11-15

    During gas tungsten arc (GTA) welding of AZ91 Mg cast alloy, constitutional liquid forms locally in the original interdendritic regions in the partially melted zone (PMZ). The PMZ re-solidification behaviour has not been well understood. In this study, the gradual change of the re-solidification microstructure within PMZ from base metal side to weld metal side was characterised. High cooling rate experiments using Gleeble thermal simulator were also conducted to understand the morphological change of the {alpha}-Mg/{beta}-Mg{sub 17}Al{sub 12} phase interface formed during re-solidification after partial melting. It was found that the original partially divorced eutectic structure has become a more regular eutectic phase in most of the PMZ, although close to the fusion boundary the re-solidified eutectic is again a divorced one. Proceeding the eutectic re-solidification, if the degree of partial melting is sufficiently high, {alpha}-Mg re-solidified with a cellular growth, resulting in a serrated interface between {alpha}-Mg and {alpha}-Mg/{beta}-Mg{sub 17}Al{sub 12} in the weld sample and between {alpha}-Mg and {beta}-Mg{sub 17}Al{sub 12} (fully divorced eutectic) in Gleeble samples. The morphological changes affected by the peak temperature and cooling rate are also explained.

  15. Microstructural formation in a hypereutectic Mg-Si alloy

    SciTech Connect

    Pan Yichuan . E-mail: riverpan@mail.sdu.edu.cn; Liu Xiangfa; Yang Hua

    2005-09-15

    In the present work, the microstructure of an ingot metallurgy hypereutectic Mg-8 wt.% Si alloy was studied using electron probe microanalysis (EPMA) and the solidification process was discussed. The components of the alloy are Mg{sub 2}Si and Mg. The solidified microstructure of the alloy contains three constituents: Mg{sub 2}Si primary dendrites that are surrounded by Mg sub-primary particles and the Mg-Mg{sub 2}Si eutectic. The primary Mg{sub 2}Si dendrites have a secondary dendrite arm spacing d {sub 2} of approximately 17 {mu}m or show polygonal morphologies with a mean size of 30 {mu}m. An Mg phase appearing as halos surround the Mg{sub 2}Si constituents. The Mg-Mg{sub 2}Si eutectic has a regular morphology of rod-like Mg{sub 2}Si distributed in a continuous matrix of Mg having an interphase spacing r of approximately 0.8 {mu}m.

  16. Magnetostriction of growth textured Tb-Zn alloys

    NASA Astrophysics Data System (ADS)

    Delaney, D. W.; Lograsso, T. A.

    1999-11-01

    The magnetostrictive performance of aligned microstructural composites of Tb-Zn alloys were experimentally tested at 77 K under compressive loads ranging from approximately 0-50 MPa and applied magnetic field up to 2000 Oe. Tb-8a/oZn, Tb-42a/oZn and the eutectic composition of Tb-27.8a/oZn were all directionally solidified to prepare aligned, textured microstructures. The eutectic sample grew with lamellar plates with the magnetically hard axes for each phase parallel with the rod axis and exhibited a strain of less than 100 ppm. The Tb-42a/oZn alloy solidified with TbZn dendrites in the magnetically hard [1 1 1] direction and exhibited a strain of 375 ppm. The Tb-8a/oZn alloy solidified pure Tb dendrites in the magnetically easy direction, the b-axis, yet it only displayed a 350-ppm magnetostriction at a maximum field of 2000 Oe due to the high anisotropy of the Tb dendrites.

  17. Directional solidification of Al2-Cu-Al and Al3-Ni-Al eutectics during TEXUS rocket flight

    NASA Technical Reports Server (NTRS)

    Favier, J. J.; Degoer, J.

    1984-01-01

    One lamellar eutectic sample and one fiber-like eutectic sample were solidified directionally during the TEXUS-6 rocket flight. The microstructures and the results of the thermal analysis, obtained from the temperatures recorded on the cartridge skin, are compared. No appreciable modifications of the regularity of the eutectic structures were observed by passing from 1 g to 0.0001 g in these experiments. No steady state growth conditions were achieved in these experiments.

  18. Nanostructured Hypoeutectic Fe-B Alloy Prepared by a Self-propagating High Temperature Synthesis Combining a Rapid Cooling Technique

    PubMed Central

    2009-01-01

    We have successfully synthesized bulk nanostructured Fe94.3B5.7 alloy using the one-step approach of a self-propagating high temperature synthesis (SHS) combining a rapid cooling technique. This method is convenient, low in cost, and capable of being scaled up for processing the bulk nanostructured materials. The solidification microstructure is composed of a relatively coarse, uniformly distributed dendriteto a nanostructured eutectic matrix with α-Fe(B) and t-Fe2B phases. The fine eutectic structure is disorganized, and the precipitation Fe2B is found in the α-Fe(B) phase of the eutectic. The dendrite phase has the t-Fe2B structure rather than α-Fe(B) in the Fe94.3B5.7 alloy, because the growth velocity of t-Fe2B is faster than that of the α-Fe with the deeply super-cooling degree. The coercivity (Hc) and saturation magnetization (Ms) values of the Fe94.3B5.7 alloy are 11 A/m and 1.74T, respectively. Moreover, the Fe94.3B5.7 alloy yields at 1430 MPa and fractures at 1710 MPa with a large ductility of 19.8% at compressive test. PMID:20596402

  19. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  20. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  1. The effect of porosity and gamma-gamma-prime eutectic content on the fatigue behavior of hydrogen charged PWA 1480

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Dreshfield, R. L.; Gabb, T. P.

    1991-01-01

    The study addresses the effect of systematically varying gamma-gamma-prime eutectic content and porosity level on the fatigue life of a hydrogen-charged single crystal PWA 1480 superalloy. Four microstructural variants are produced, and differences in gamma-gamma-prime eutectic morphology among the four processing variants are analyzed. Single valued tensile test data indicate that the tensile and yield strength of the PWA 1480 are degraded by hydrogen charging, with the exception of the material given a eutectic solution treatment. It is shown that the reduction of the fatigue life can be minimized by a duplex thermomechanical treatment consisting of a eutectic solution followed by hot isostatic pressing.

  2. Nanostructured Nb reinforced NiTi shape memory alloy composite with high strength and narrow hysteresis

    NASA Astrophysics Data System (ADS)

    Hao, Shijie; Cui, Lishan; Jiang, Daqiang; Yu, Cun; Jiang, Jiang; Shi, Xiaobin; Liu, Zhenyang; Wang, Shan; Wang, Yandong; Brown, Dennis E.; Ren, Yang

    2013-06-01

    An in-situ nanostructured Nb reinforced NiTi shape-memory alloy composite was fabricated by mechanical reduction of an as-cast Nb-NiTi eutectic alloy. The composite exhibits large elastic strain, high strength, narrow hysteresis, and high mechanical energy storage density and efficiency during tensile cycling. In situ synchrotron high-energy X-ray diffraction revealed that these superior properties were attributed to the strong coupling between nanostructured Nb and NiTi matrix during deformation. Furthermore, this study offers a good understanding of the deformation behavior of the nanoscale reinforcement embedded in the metal matrix deformed by stress-induced phase transformation.

  3. Microstructures of niobium-germanium alloys processed in inert gas in the 100 meter drop tube

    NASA Technical Reports Server (NTRS)

    Bayuzick, R. J.; Robinson, M. B.; Hofmeister, W. H.; Evans, N. D.

    1986-01-01

    The 100 meter drop tube at NASA's Marshall Space Flight Center has been used for a series of experiments with niobium-germanium alloys. These experiments were conducted with electromagnetic levitation melting in a 200 torr helium environment. Liquid alloys experienced large degrees of undercooling prior to solidification in the drop tube. Several interesting metastable structures were observed. However, the recalescence event prevented extended solid solubility of germanium in the A-15 beta phase. Liquids of eutectic composition were found to undercool in the presence of solid alpha and solid Nb5Ge3.

  4. Effects of Pulse Electromagnetic Field on Corrosion Resistance of Al-5 % Cu Alloy

    NASA Astrophysics Data System (ADS)

    Wang, B.; Tang, L. D.; Qi, J. G.; Wang, J. Z.

    2013-03-01

    It was investigated that corrosion resistance of Al-5 % Cu alloy was influenced by pulse electromagnetic field (PEMF). The morphologies were observed by scanning election microscopy (SEM). The corrosion behaviors were investigated by potentiodynamic polarization tests and immersion tests. The results indicated that corrosion resistance of samples could be increased by using pulse electromagnetic field, moreover, the optimum parameter of pulse electromagnetic field in this experiment was showed as follows: 500 V, 3 Hz, 30 s. Decreasing the quantity of eutectic in grain boundaries and refining the grains were main causations for increasing corrosion resistance of Al-5 % Cu alloy with pulse electromagnetic field.

  5. Microanalysis of an oxidized cobalt oxide: Zirconia eutectic

    SciTech Connect

    Bentley, J.; McKernan, S.; Carter, C.B.; Revcolevschi, A.

    1993-12-31

    The compositions of CoO, Co{sub 3}O{sub 4}, and Ca-stabilized cubic ZrO{sub 2} in an oxidized directionally solidified CoO-ZrO{sub 2} eutectic were determined by PEELS and EDS. An oxygen gradient exists across the Co{sub 3}O{sub 4} with highest levels near the ZrO{sub 2} interface. Oxygen ELNES for CoO and Co{sub 3}O{sub 4} are quite different; published oxygen ELNES have been incorrectly attributed to CoO. Normalized Co-L{sub 23} white line intensity (WLI) ratios for CoO and Co{sub 3}O{sub 4} are similar (0.53 {plus_minus} 0.02) but L{sub 3}/L{sub 2} WLI ratios are 3.88 and 2.58, respectively. ELCE data suggest Co{sub 3}O{sub 4} has the inverse spinel structure.

  6. Assessing the toxicity and biodegradability of deep eutectic solvents.

    PubMed

    Wen, Qing; Chen, Jing-Xin; Tang, Yu-Lin; Wang, Juan; Yang, Zhen

    2015-08-01

    Deep eutectic solvents (DESs) have emerged as a new type of promising ionic solvents with a broad range of potential applications. Although their ecotoxicological profile is still poorly known, DESs are generally regarded as "green" because they are composed of ammonium salts and H-bond donors (HBDs) which are considered to be eco-friendly. In this work, cholinium-based DESs comprised of choline chloride (ChCl) and choline acetate (ChAc) as the salt and urea (U), acetamide (A), glycerol (G) and ethylene glycol (EG) as the HBD were evaluated for their toxic effects on different living organisms such as Escherichia coli (a bacterium), Allium sativum (garlic, a plant) and hydra (an invertebrate), and their biodegradabilities were assessed by means of closed bottle tests. These DESs possessed an anti-bacterial property and exhibited inhibitory effects on the test organisms adopted, depending on the composition and concentration of the DES. The mechanism for the impact of DESs and their components on different living organisms can be associated to their interactions with the cellular membranes. Not all DESs can be considered readily biodegradable. By extending the limited knowledge about the toxicity and biodegradation of this particular solvent family, this investigation on DESs provides insight into our structure-based understanding of their ecotoxicological behavior. PMID:25800513

  7. Properties of Polyvinylpyrrolidone in a Deep Eutectic Solvent.

    PubMed

    Sapir, Liel; Stanley, Christopher B; Harries, Daniel

    2016-05-19

    Deep eutectic solvents (DES) are mixtures of two or more components with high melting temperatures, which form a liquid at room temperature. These DES hold great promise as green solvents for chemical processes, as they are inexpensive and environmentally friendly. Specifically, they present a unique solvating environment to polymers that is different from water. Here, we use small angle neutron scattering to study the polymer properties of the common, water-soluble, polyvinylpyrrolidone (PVP) in the prominent DES formed by a 1:2 molar mixture of choline chloride and urea. We find that the polymer adopts a slightly different structure in DES than in water, so that at higher concentrations the polymer favors a more expanded conformation compared to the same concentration in water. Yet, the osmotic pressure of PVP solutions in DES is very similar to that in water, indicating that both solvents are of comparable quality and that the DES components interact favorably with PVP. The osmotic pressure measurements within this novel class of promising solvents should be of value toward future technological applications as well as for osmotic stress experiments in nonaqueous environments. PMID:26963367

  8. Protease activation in glycerol-based deep eutectic solvents

    PubMed Central

    Zhao, Hua; Baker, Gary A.; Holmes, Shaletha

    2011-01-01

    Deep eutectic solvents (DESs) consisting of mixtures of a choline salt (chloride or acetate form) and glycerol are prepared as easily accessible, biodegradable, and inexpensive alternatives to conventional aprotic cation-anion paired ionic liquids. These DES systems display excellent fluidity coupled with thermal stability to nearly 200 °C. In this work, the transesterification activities of cross-linked proteases (subtilisin and α-chymotrypsin), immobilized on chitosan, were individually examined in these novel DESs. In the 1:2 molar ratio mixture of choline chloride/glycerol containing 3% (v/v) water, cross-linked subtilisin exhibited an excellent activity (2.9 μmo l min−1 g−1) in conjunction with a selectivity of 98% in the transesterification reaction of N-acetyl-L-phenylalanine ethyl ester with 1-propanol. These highly encouraging results advocate more extensive exploration of DESs in protease-mediated biotransformations of additional polar substrates and use of DESs in biocatalysis more generally. PMID:21909232

  9. Template-directed synthesis of oligonucleotides under eutectic conditions

    NASA Technical Reports Server (NTRS)

    Stribling, R.; Miller, S. L.

    1991-01-01

    One of the most important sets of model prebiotic experiments consists of reactions that synthesize complementary oligonucleotides from preformed templates under nonenzymatic conditions. Most of these experiments are conducted at 4 degrees C using 0.01-0.1 M concentrations of activated nucleotide monomer and template (monomer equivalent). In an attempt to extend the conditions under which this type of reaction can occur, we have concentrated the reactants by freezing at -18 degrees C, which is close to the NaCl-H2O eutectic at -21 degrees C. The results from this set of experiments suggest that successful syntheses can occur with poly(C) concentrations as low at 5 x 10(-4) M and 2MeImpG concentrations at 10(-3) M. It was also anticipated that this mechanism might allow the previously unsuccessful poly(A)-directed synthesis of oligo(U)s to occur. However, no template effect was seen with the poly(A) and ImpU system. The failure of these conditions to allow template-directed synthesis of oligo(U)s supports the previously proposed idea that pyrimidines may not have been part of the earliest genetic material. Because of the low concentrations of monomer and template that would be expected from prebiotic syntheses, this lower temperature could be considered a more plausible geologic setting for template-directed synthesis than the standard reaction conditions.

  10. Protease activation in glycerol-based deep eutectic solvents.

    PubMed

    Zhao, Hua; Baker, Gary A; Holmes, Shaletha

    2011-11-01

    Deep eutectic solvents (DESs) consisting of mixtures of a choline salt (chloride or acetate form) and glycerol are prepared as easily accessible, biodegradable, and inexpensive alternatives to conventional aprotic cation-anion paired ionic liquids. These DES systems display excellent fluidity coupled with thermal stability to nearly 200 °C. In this work, the transesterification activities of cross-linked proteases (subtilisin and α-chymotrypsin), immobilized on chitosan, were individually examined in these novel DESs. In the 1:2 molar ratio mixture of choline chloride/glycerol containing 3% (v/v) water, cross-linked subtilisin exhibited an excellent activity (2.9 μmo l min(-1) g(-1)) in conjunction with a selectivity of 98% in the transesterification reaction of N-acetyl-L-phenylalanine ethyl ester with 1-propanol. These highly encouraging results advocate more extensive exploration of DESs in protease-mediated biotransformations of additional polar substrates and use of DESs in biocatalysis more generally. PMID:21909232

  11. Improving agar electrospinnability with choline-based deep eutectic solvents.

    PubMed

    Sousa, Ana M M; Souza, Hiléia K S; Uknalis, Joseph; Liu, Shih-Chuan; Gonçalves, Maria P; Liu, LinShu

    2015-09-01

    Very recently our group has produced novel agar-based fibers by an electrospinning technique using water as solvent and polyvinyl alcohol (PVA) as co-blending polymer. Here, we tested the deep eutectic solvent (DES), (2-hydroxyethyl)trimethylammonium chloride/urea prepared at 1:2 molar ratio, as an alternative solvent medium for agar electrospinning. The electrospun materials were collected with an ethanol bath adapted to a previous electrospinning set-up. One weight percent agar-in-DES showed improved viscoelasticity and hence, spinnability, when compared to 1 wt% agar-in-water and pure agar nanofibers were successfully electrospun if working above the temperature of sol-gel transition (∼80 °C). By changing the solvent medium we decreased the PVA concentration (5 wt% starting solution) and successfully produced composite fibers with high agar contents (50/50 agar/PVA). Best composite fibers were formed with the 50/50 and 30/70 agar/PVA solutions. These fibers were mechanically resistant, showed tailorable surface roughness and diverse size distributions, with most of the diameters falling in the sub-micron range. Both nano and micro forms of agar fibers (used separately or combined) may have potential for the design of new and highly functional agar-based materials. PMID:26116384

  12. Properties of plutonium and its alloys for use as fast reactor fuels

    NASA Astrophysics Data System (ADS)

    Hecker, Siegfried S.; Stan, Marius

    2008-12-01

    Early interest in metallic plutonium fuels for fast reactors led to much research on plutonium alloy systems including binary solid solutions with the addition of aluminum, gallium, or zirconium and low melting eutectic alloys with iron and nickel or cobalt. There was also interest in ternaries of these elements with plutonium and cerium. The solid solution and eutectic alloys have most unusual properties, including negative thermal expansion in some solid-solution alloys and the highest viscosity known for liquid metals in the Pu-Fe system. Although metallic fuels have many potential advantages over ceramic fuels, the early attempts were unsuccessful because these fuels suffered from high swelling rates during burn up and high smearing densities. The liquid metal fuels experienced excessive corrosion. Subsequent work on higher melting U-Pu-Zr metallic fuels was much more promising. In light of the recent rebirth of interest in fast reactors, we review some of the key properties of the early fuels and discuss the challenges presented by the ternary alloys.

  13. Liquation Cracking in Arc and Friction-Stir Welding of Mg-Zn Alloys

    NASA Astrophysics Data System (ADS)

    Wagner, Dustin C.; Chai, Xiao; Tang, Xin; Kou, Sindo

    2015-01-01

    As compared to Al alloys, which are known to be susceptible to liquation ( i.e., liquid formation) and liquation-induced cracking, most Mg alloys have a lower eutectic temperature and thus are likely to be even more susceptible. The present study was conducted to study liquation and liquation cracking in Mg alloys during arc welding and friction-stir welding (FSW). Binary Mg-Zn alloys were selected as a model material in view of their very low eutectic temperature of 613 K (340 °C). Mg-Zn alloys with 2, 4, and 6 wt pct of Zn were cast and welded in the as-cast condition by both gas-tungsten arc welding (GTAW) and FSW. A simple test for liquation cracking was developed, which avoided interference by solidification cracking in the nearby fusion zone. Liquation and liquation cracking in GTAW were found to be in the decreasing order of Mg-6Zn, Mg-4Zn, and Mg-2Zn. Liquation cracking occurred in FSW of Mg-6Zn but not Mg-4Zn or Mg-2Zn. Instead of a continuous ribbon-like flash connected to the weld edge, small chips, and powder covered the weld surface of Mg-6Zn. The results from GTAW and FSW were discussed in light of the binary Mg-Zn phase diagram and the curves of temperature vs fraction solid during solidification.

  14. Processing, Microstructure, and Properties of Multiphase Mo Silicide Alloys

    SciTech Connect

    Heatherly, L.; Liu, C.T.; Schneibel, J.H.

    1998-11-30

    Multiphase Mo silicide alloys containing T2 (Mo{sub 5}SiB{sub 2}), Mo{sub 3}Si and Mo phases where prepared by both melting and casting (M and C) and powder metallurgical (PM) processes. Glassy phases are observed in PM materials but not in M and C materials. Microstructural studies indicate that the primary phase is Mo-rich solid solution in alloys containing {le}(9.4Si+13.8B, at. %) and T2 in alloys with {ge}(9.8Si+14.6B). An eutectic composition is estimated to be close to Mo-9.6Si-14.2B. The mechanical properties of multiphase silicide alloys were determined by hardness, tensile and bending tests at room temperature. The multiphase alloy MSB-18 (Mo-9.4Si-13.8B) possesses a flexure strength distinctly higher than that of MoSi{sub 2} and other Mo{sub 5}Si{sub 3} silicide alloys containing no Mo particles. Also, MSB-18 is tougher than MoSi{sub 2} by a factor of 4.

  15. Processing, microstructure, and properties of multiphase Mo silicide alloys

    SciTech Connect

    Liu, C.T.; Schneibel, J.H.; Heatherly, L.

    1999-07-01

    Multiphase Mo silicide alloys containing T2 (Mo{sub 5}SiB{sub 2}), Mo{sub 3}Si and Mo phases were prepared by both melting and casting (M and C) and powder metallurgical (PM) processes. Glassy phases are observed in PM materials but not in M and C materials. Microstructural studies indicate that the primary phase is Mo-rich solid solution in alloys containing {le}(9.4Si+13.8B, at.%) and T2 in alloys with {ge}(9.8Si+14.6B). An eutectic composition is estimated to be close to Mo-9.6Si-14.2B. The mechanical properties of multiphase silicide alloys were determined by hardness, tensile and bending tests at room temperature. The multiphase alloy MSB-18 (Mo-9.4Si-13.8B) possesses a flexure strength distinctly higher than that of MoSi{sub 2} and other Mo{sub 5}Si{sub 3} silicide alloys containing no Mo particles. Also, MSB-18 is tougher than MoSi{sub 2} by a factor of 4.

  16. A low-gold dental alloy: structure and segregations.

    PubMed

    Herø, H; Jørgensen, R; Sørbrøden, E

    1982-11-01

    The structure and concentration gradients were studied in the as-cast state for a low-gold alloy and a conventional Type III gold alloy. A much more lamellar eutectic phase was found at the grain boundaries in the low-gold alloy. TEM investigations showed that the interior of the grains consisted of fine lamellae, which probably were alternating Au-Ag and Au-Cu-rich bands due to the miscibility gap in the solid state. Microprobe analyses, where the beam overlapped several of the observed lamellae, displayed both the interdendritic and grain boundary segregations to be much larger for the low-gold alloy than for the Type III alloy. The lamellae observed in the as-cast state are quickly dissolved at 700 degrees C into one phase, but the relaxation by diffusion of the concentration differences associated with grain boundary segregations required several hours because of the much larger distances involved. Aging at 350 degrees C cause precipitation of ordered fct particles. On the basis of structure and alloy composition, they are most likely AuCu I and may contain some Pd. PMID:6958729

  17. Final Report for Department of Energy Grant No. DE-FG02-02ER45997, "Alloy Design of Nanoscale Precipitation Strengthened Alloys: Design of a Heat Treatable Aluminum Alloy Useful to 400C"

    SciTech Connect

    Morris E. Fine; Gautam Ghosh; Dieter Isheim; Semyon Vaynman; Keith Knipling; Jefferson Z. Liu

    2006-05-06

    A creep resistant high temperature Al base alloy made by conventional processing procedures is the subject of this research. The Ni-based superalloys have volume fractions of cubic L1{sub 2} phase precipitates near 50%. This is not attainable with Al base alloys and the approach pursued in this research was to add L1{sub 2} structured precipitates to the Al-Ni eutectic alloy, 2.7 at. % Ni-97.3 at. % Al. The eutectic reaction gives platelets of Al{sub 3}Ni (DO{sub 11} structure) in an almost pure Al matrix. The Al{sub 3}Ni platelets give reinforcement strengthening while the L1{sub 2} precipitates strengthen the Al alloy matrix. Based on prior research and the extensive research reported here modified cubic L1{sub 2} Al{sub 3}Zr is a candidate. While cubic Al{sub 3}Zr is metastable, the stable phase is tetragonal, only cubic precipitates were observed after 1600 hrs at 425 C and they hardly coarsened at all with time at this temperature. Also addition of Ti retards the cubic to tetragonal transformation; however, a thermodynamically stable precipitate is desired. A very thorough ab initio computational investigation was done on the stability of L1{sub 2} phases of composition, (Al,X){sub 3}(Zr,Ti) and the possible occurrence of tie lines between a stable L1{sub 2} phase and the Al alloy terminal solid solution. Precipitation of cubic (Al{sub (1-x)}Zn{sub x}){sub 3}Zr in Al was predicted by these computations and subsequently observed by experiment (TEM). To test the combined reinforcement-precipitation concept to obtain a creep resistant Al alloy, Zr and Ti were added to the Al-Ni eutectic alloy. Cubic L1{sub 2} precipitates did form. The first and only Al-Ni-Zr-Ti alloy tested for creep gave a steady state creep rate at 375 C of 8 x 10{sup -9} under 20MPa stress. The goal is to optimize this alloy and add Zn to achieve a thermodynamically stable precipitate.

  18. Production of aluminum-silicon alloy and ferrosilicon and commercial purity aluminum by the direct reduction process. Third interim technical report, Phase C for the period 1980 July 1-1980 September 30

    SciTech Connect

    Bruno, M.J.

    1980-10-01

    Pilot reactor VSR-3 operation in the third quarter was directed to tapping molten alloy product. Modifications to the hearth region included a tapping furnace to maintain taphole temperature, a graphite ring filter to separate carbides from matal and an alumina liner to eliminate carbiding from reaction of alloy with the graphite hearth walls. Tapping was not successful, however, due to high alloy viscosity from a large concentration of carbides. Three runs were made on the pilot crystallizer to determine the effects of alloy composition, cooling rate, tamping rate, remelt temperature and rate on eutectic Al-Si yield.

  19. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  20. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  1. An aluminum-germanium eutectic structure for silicon wafer bonding technology

    NASA Astrophysics Data System (ADS)

    Perez-Quintana, I.; Ottaviani, G.; Tonini, R.; Felisari, L.; Garavaglia, M.; Oggioni, L.; Morin, D.

    2005-08-01

    An aluminum-germanium eutectic bonding technology has been used to uniformly bond two silicon wafers for MEMS packaging at temperatures as low as 450 °C, well below the aluminum-silicon eutectic temperature (577 °C). A device silicon wafer has been put in contact with a cap wafer where an aluminum film covered by a germanium film has been thermally evaporated. The annealing has been performed in a vacuum furnace under uniaxial pressure variable from 1.8 up to 30 kbar. The samples have been analyzed with various analytical techniques. 4He+ MeV Rutherford Backscattering Spectrometry (RBS) has been used to measure the thicknesses of the deposited films and to follow the aluminum-germanium intermixing, Scanning Acoustic Microscope (SAM) to control the uniformity of the bonding, Scanning Electron Microscope (SEM) associated with electron induced X-ray fluorescence to analyze composition, morphology and elements distribution in the film between the two bonded wafers. The temperatures for the annealing were selected above and below the Ge-Al the eutectic temperature. At temperatures below the eutectic no-bonding has been obtained for any applied pressure. Above the eutectic bonding occurs. The formation of a liquid film is mandatory to obtain a reproducible and robust bonding. The pressure is necessary to improve the contacts between the two wafers; its role in the metallurgy of the bonding needs to be explored.

  2. Phase behavior of elastin-like synthetic recombinamers in deep eutectic solvents.

    PubMed

    Nardecchia, Stefania; Gutiérrez, María C; Ferrer, M Luisa; Alonso, Matilde; López, Isabel M; Rodríguez-Cabello, J Carlos; del Monte, Francisco

    2012-07-01

    Deep eutectic solvents promoted the stabilization of the collapsed state of elastin-like recombinamers - and the subsequent formation of aggregates - upon the loss of the structural water molecules involved in hydrophobic hydration. Cryo-etch scanning electron microscopy allowed the observation of these aggregates in neat deep eutectic solvents. The suppression of the lower critical solution temperature transition, observed by differential scanning calorimetry and dynamic light scattering, confirmed the presence of the elastin-like recombinamers in their collapsed state. Actually, the transition from the collapsed to the expanded state was suppressed even after moderate aqueous dilution - for water contents ranging from nil to ca. 45 wt % - and it was only recovered upon further addition of water - above 50 wt %. These features revealed the preferred stabilization of the collapsed state in not only neat deep eutectic solvents but also partially hydrated deep eutectic solvents. We consider that the capability to trigger the lower critical solution temperature transition by partial hydration of deep eutectic solvent may open interesting perspectives for nano(bio)technological applications of elastin-like recombinamers. PMID:22632070

  3. Construction and Characterization of Mini-ruthenium-Carbon Eutectic Cells for Industrial Use

    NASA Astrophysics Data System (ADS)

    Diril, A.; Bourson, F.; Parga, C.; Sadli, M.

    2015-12-01

    High-temperature eutectic fixed points have proved to be convenient tools for temperature scale dissemination and thermometer calibrations/checks at temperatures above 1100°C. In order to investigate the feasibility of metal-carbon eutectic cells in industrial applications as a means for assessing the traceability of non-contact thermometers, a batch of cells was constructed at LNE-Cnam, NPL, and TUBITAK UME. Compared to the usual dimensions of high-temperature fixed point cells (45 mm in length × 24 mm in diameter), a new cell design was created to fit with industrial applications. TUBITAK UME constructed and characterized five ruthenium-carbon (Ru-C) eutectic cells of dimensions 24 mm in length × 24 mm in diameter. One of these cells has been selected and characterized at CEA premises. Ru-C eutectic cells have been evaluated in terms of short-term repeatability, reproducibility, furnace effect, sharp temperature ramps, and the effect of cell location. Measurements at TÜBİTAK UME have been performed with a transfer standard pyrometer calibrated at the copper point and a BB3500pg high-temperature blackbody furnace was used for construction and measurement. For the measurements at CEA, a Land Standard—HIMERT S1 radiation thermometer and a VITI induction furnace were used. In this article results of the measurements at TÜBİTAK UME and CEA will be presented. The possible use of these mini-eutectic cells as industrial temperature standards will be discussed.

  4. The experimental study of the polonium-210 release from Li17-Pb83 eutectic

    SciTech Connect

    Schipakin, O.; Borisov, N.; Churkin, S.

    1994-12-31

    The polonium contamination hazard arise as a result of accidental Po-210 release from breeding blanket material - melted Li17Pb83 eutectic - in the environment. The experimental study of Po-210 release rates from eutectic were carry out in atmosphere of noble gases and air with different humidity in 1992-1993. In these experiments used method of carrier-gas flowing above melted eutectic surface. The main findings presented by RDIPE and Karpov Institute are: (1) The polonium-210 release rate strongly increase with eutectic temperature from 150 to 450{degrees}C. (2) The Po-210 release rate in the noble carrier-gas is in proportion with polonium concentration in eutectic in studied range from 10{sup {minus}7} to 10{sup {minus}4} Ci/g. (3) The Po-210 release rate in air remarkably effected by the surface oxide film also. (4) In these experiments for the first time were studied differently gaseous and aerosol polonium-210 fractions release rates. The experimental results and corresponding estimates showed needs the technological and accidental cleaning systems equipped by complex filters of gaseous and aerosols polonium-210 forms.

  5. PU/SS EUTECTIC ASSESSMENT IN 9975 PACKAGINGS IN A STORAGE FACILITY DURING EXTENDED FIRE

    SciTech Connect

    Gupta, N.

    2012-03-26

    In a radioactive material (RAM) packaging, the formation of eutectic at the Pu/SS (plutonium/stainless steel) interface is a serious concern and must be avoided to prevent of leakage of fissile material to the environment. The eutectic temperature for the Pu/SS is rather low (410 C) and could seriously impact the structural integrity of the containment vessel under accident conditions involving fire. The 9975 packaging is used for long term storage of Pu bearing materials in the DOE complex where the Pu comes in contact with the stainless steel containment vessel. Due to the serious consequences of the containment breach at the eutectic site, the Pu/SS interface temperature is kept well below the eutectic formation temperature of 410 C. This paper discusses the thermal models and the results for the extended fire conditions (1500 F for 86 minutes) that exist in a long term storage facility and concludes that the 9975 packaging Pu/SS interface temperature is well below the eutectic temperature.

  6. Nb-Based Laves Phase Alloys Prepared by Laser Surface Remelting

    NASA Astrophysics Data System (ADS)

    Li, K. W.; Li, S. M.; Wang, X. B.; Zhong, H.; Xue, Y. L.; Fu, H. Z.

    2014-09-01

    The microstructure and mechanical properties of Cr2Nb-based intermetallic matrix composites fabricated by laser surface remelting were investigated at hypoeutectic and hypereutectic compositions. In the hypoeutectic composition, the molten zones under different laser scanning velocities consist of fully α-Cr dendrites, whereas a series of morphology evolutions perpendicular to the scanning direction occurred in the hypereutectic composition: Cr2Nb primary phase + Cr/Cr2Nb eutectic → Cr/Cr2Nb eutectic → α-Cr primary phase + Cr/Cr2Nb eutectic → fully α-Cr dendrite. Based on the maximum growth rate criterion, the microstructure evolutions of the molten zones were analyzed by considering the competitive growth among the α-Cr phase, Cr2Nb Laves phase, and the Cr/Cr2Nb eutectic, which are in agreement with the experimental results. More importantly, the room-temperature fracture toughness values of the hypoeutectic and hypereutectic alloys attain 11.2 MPa m1/2 and 7.9 MPa m1/2, respectively, which increase by eight and six times over the as-cast Cr2Nb Laves phase (1.2 MPa m1/2), respectively. The remarkable enhancements in room-temperature fracture toughness were explained in terms of fine-grain toughening, second Cr phase toughening, and point defects toughening.

  7. New bulk glassy alloys in Cu-Zr-Ag ternary system prepared by casting and milling

    NASA Astrophysics Data System (ADS)

    Janovszky, D.; Tomolya, K.; Sveda, M.; Solyom, J.; Roosz, A.

    2009-01-01

    The thermal stability, crystallization behaviour and glass forming ability of Cu-Zr-Ag system have been investigated on the basis of a ternary phase diagram. We altered the concentration of the alloys from the Cu58Zr42 to the concentration of the deep eutectic point of the Cu-Zr-Ag ternary system and we calculated the glass forming ability parameters. This paper summerises the results of the procedure during which Cu-Zr-Ag amorphous alloys with different Ag content (0-25%) were prepared by casting and ball-milling. Wedge-shaped samples were prepared from the ingots by centrifugal casting into copper mold. The supercooled liquid region (ΔTx) exceeded 75K. Following the characterization of the cast alloys, master alloys of identical composition were milled in a Fritsch Pulverisette 2 ball-mill. The powders, milled for various periods of time were analysed by XRD in order to define the amorphous fraction.

  8. Dissimilar joint characteristics of SiC and WC-Co alloy by laser brazing

    NASA Astrophysics Data System (ADS)

    Nagatsuka, K.; Sechi, Y.; Nakata, K.

    2012-08-01

    SiC and WC-Co alloys were joined by laser brazing with an active braze metal. The braze metal based on eutectic Ag-Cu alloy with additional Ti as an active element ranging from 0 to 2.8 mass% was sandwiched by the SiC block and WC-Co alloy plate. The brazing was carried out by selective laser beam irradiation on the WC-Co alloy plate. The content of Ti in the braze metal was required to exceed 0.6 mass% in order to form a brazed joint with a measurable shear strength. The shear strength increased with increasing Ti content up to 2.3 mass%Ti and decreased with a higher content.

  9. Thermodynamic properties of uranium in liquid gallium, indium and their alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Osipenko, A. G.

    2015-09-01

    Activity, activity coefficients and solubility of uranium was determined in gallium, indium and gallium-indium alloys containing 21.8 (eutectic), 40 and 70 wt.% In. Activity was measured at 573-1073 K employing the electromotive force method, and solubility between room temperature (or the alloy melting point) and 1073 K employing direct physical measurements. Activity coefficients were obtained from the difference of experimentally determined temperature dependencies of uranium activity and solubility. Intermetallic compounds formed in the respective alloys were characterized using X-ray diffraction. Partial and excess thermodynamic functions of uranium in the studied alloys were calculated. Liquidus lines in U-Ga and U-In phase diagrams from the side rich in gallium or indium are proposed.

  10. Prussian blue nanospheres synthesized in deep eutectic solvents

    NASA Astrophysics Data System (ADS)

    Sheng, Qinglin; Liu, Ruixiao; Zheng, Jianbin

    2012-10-01

    A novel route for controlled synthesis of Prussian blue nanospheres (PB NSs) with different sizes by using deep eutectic solvents (DES) as both solvent and template provider was demonstrated. The size-controlled PB NSs were obtained directly by the coordination of Fe(CN)64- ion with Fe3+ ion in the DES. The probable mechanism of formation of PB NSs was discussed based on the characterization results of UV-visible, X-ray diffraction, X-ray photoelectronic spectrum and transfer electron microscopy. Furthermore, the electrochemical and electrocatalytic properties of the synthesized PB NSs were investigated, and it has demonstrated that the PB NSs exhibited excellent catalytic activity for H2O2 reduction, and then extended this strategy to glucose sensing, by detecting H2O2 formed from the enzymatic reaction of glucose oxidase with its substrate glucose. The linear calibration range for glucose was from 0.9 μM to 0.12 mM, with a correlation coefficient of 0.998. The limit of detection was 0.3 μM and the sensitivity was 61.7 A cm-2 M-1. The present study provides a general platform for the controlled synthesis of novel nanomaterials in DES and can be extended to other optical, electronic and magnetic nanocompounds.A novel route for controlled synthesis of Prussian blue nanospheres (PB NSs) with different sizes by using deep eutectic solvents (DES) as both solvent and template provider was demonstrated. The size-controlled PB NSs were obtained directly by the coordination of Fe(CN)64- ion with Fe3+ ion in the DES. The probable mechanism of formation of PB NSs was discussed based on the characterization results of UV-visible, X-ray diffraction, X-ray photoelectronic spectrum and transfer electron microscopy. Furthermore, the electrochemical and electrocatalytic properties of the synthesized PB NSs were investigated, and it has demonstrated that the PB NSs exhibited excellent catalytic activity for H2O2 reduction, and then extended this strategy to glucose sensing, by

  11. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  12. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  13. Deep eutectic solvents as novel extraction media for protein partitioning.

    PubMed

    Zeng, Qun; Wang, Yuzhi; Huang, Yanhua; Ding, Xueqin; Chen, Jing; Xu, Kaijia

    2014-05-21

    Four kinds of green deep eutectic solvent (DES) were synthesized, including choline chloride (ChCl)-urea, tetramethylammonium chloride (TMACl)-urea, tetrapropylammonium bromide (TPMBr)-urea and ChCl-methylurea. An aqueous two-phase system (ATPS) based ChCl-urea DES was studied for the first time for the extraction of bovine serum albumin (BSA). Single factor experiments proved that the extraction efficiency of BSA was influenced by the mass of the DES, concentration of K2HPO4 solution, separation time and extraction temperature. The optimum conditions were determined through an orthogonal experiment with the four factors described above. The results showed that under the optimum conditions, the average extraction efficiency could reach up to 99.94%, 99.72%, 100.05% and 100.05% (each measured three times). The relative standard deviations (RSD) of extraction efficiencies in precision, repeatability and stability experiments were 0.5533% (n = 5), 0.8306% (n = 5) and 0.9829% (n = 5), respectively. UV-vis and FT-IR spectra confirmed that there were no chemical interactions between BSA and the DES in the extraction process, and the CD spectra proved that the conformation of BSA did not change after extraction. The conductivity, DLS and TEM were combined to investigate the microstructure of the top phase and the possible mechanism for the extraction. The results showed that hydrophobic interactions, hydrogen bonding interactions and the salting-out effect played important roles in the transfer process, and the aggregation and surrounding phenomenon were the main driving forces for the separation. All of these results proved that ionic liquid (IL)-based ATPSs could potentially be substituted with DES-based ATPSs to offer new possibilities in the extraction of proteins. PMID:24699681

  14. Interphase anisotropy effects on lamellar eutectics: a numerical study.

    PubMed

    Ghosh, Supriyo; Choudhury, Abhik; Plapp, Mathis; Bottin-Rousseau, Sabine; Faivre, Gabriel; Akamatsu, Silvère

    2015-02-01

    In directional solidification of binary eutectics, it is often observed that two-phase lamellar growth patterns grow tilted with respect to the direction z of the imposed temperature gradient. This crystallographic effect depends on the orientation of the two crystal phases α and β with respect to z. Recently, an approximate theory was formulated that predicts the lamellar tilt angle as a function of the anisotropy of the free energy of the solid(α)-solid(β) interphase boundary. We use two different numerical methods-phase field (PF) and dynamic boundary integral (BI)-to simulate the growth of steady periodic patterns in two dimensions as a function of the angle θ(R) between z and a reference crystallographic axis for a fixed relative orientation of α and β crystals, that is, for a given anisotropy function (Wulff plot) of the interphase boundary. For Wulff plots without unstable interphase-boundary orientations, the two simulation methods are in excellent agreement with each other and confirm the general validity of the previously proposed theory. In addition, a crystallographic "locking" of the lamellae onto a facet plane is well reproduced in the simulations. When unstable orientations are present in the Wulff plot, it is expected that two distinct values of the tilt angle can appear for the same crystal orientation over a finite θ(R) range. This bistable behavior, which has been observed experimentally, is well reproduced by BI simulations but not by the PF model. Possible reasons for this discrepancy are discussed. PMID:25768518

  15. Orientational Jumps in (Acetamide + Electrolyte) Deep Eutectics: Anion Dependence.

    PubMed

    Das, Suman; Biswas, Ranjit; Mukherjee, Biswaroop

    2015-08-27

    All-atom molecular dynamics simulations have been carried out to investigate orientation jumps of acetamide molecules in three different ionic deep eutectics made of acetamide (CH3CONH2) and lithium salts of bromide (Br(–)), nitrate (NO3(–)) and perchlorate (ClO4(–)) at approximately 80:20 mole ratio and 303 K. Orientational jumps have been dissected into acetamide–acetamide and acetamide–ion catagories. Simulated jump characteristics register a considerable dependence on the anion identity. For example, large angle jumps are relatively less frequent in the presence of NO3(–) than in the presence of the other two anions. Distribution of jump angles for rotation of acetamide molecules hydrogen bonded (H-bonded) to anions has been found to be bimodal in the presence of Br(–) and is qualitatively different from the other two cases. Estimated energy barrier for orientation jumps of these acetamide molecules (H-bonded to anions) differ by a factor of ∼2 between NO3(–) and ClO4(–), the barrier height for the latter being lower and ∼0.5kBT. Relative radial and angular displacements during jumps describe the sequence ClO(4)– > NO3(–) > Br(–) and follow a reverse viscosity trend. Jump barrier for acetamide–acetamide pairs reflects weak dependence on anion identity and remains closer to the magnitude (∼0.7kBT) found for orientation jumps in molten acetamide. Jump time distributions exhibit a power law dependence of the type, P(tjump) ∝ A(tjump/τ)(−β), with both β and τ showing substantial anion dependence. The latter suggests the presence of dynamic heterogeneity in these systems and supports earlier conclusions from time-resolved fluorescence measurements. PMID:26131593

  16. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Atul Sheth; Chandramouli Sastry

    2001-03-31

    Most of the tasks on the project have successfully been completed and reported. A 12 month no-cost extension has been requested to complete the remaining tasks. This report summarizes the accomplishments of the first six months of the no-cost extensions period. The acetic acid extraction showed that acetic acid has more effect on the extraction of the ternary catalyst (LNK) ions than water. Based on the extraction results, the order of the recovery capability of Na{sub 2}CO{sub 3} using acetic acid, sulfuric acid and water extractions is sulfuric acid {ge} acetic acid > water; the order for K{sub 2}CO{sub 3} is sulfuric acid > water >acetic acid; and the order for Li{sub 2}CO{sub 3} is acetic acid > sulfuric acid >water. A process flowsheet for the catalyst recovery process was proposed based on the results. Scanning electron microscopy (SEM) studies showed most of the particles (coal) appear amorphous. Some coal particles are as large as 50-60 {micro}m, but most are smaller. One can also easily see a few crystalline particles (10-20 {micro}m) with sharp facets and corners. The electron micrographs of gasified char samples (reactor-aged) of the LNKcoal mixture showed that a dramatic change is obvious in the morphology and crystallinity of the sample and is consistent with the results obtained from the x-ray diffraction studies. XRD studies of reactor-aged samples showed a substantial increase in the sample crystallinity (due to the gasification of amorphous carbon). The eutectic salt presumably mostly converted to sulfates.

  17. Effect of Mg2Sn Intermetallic on the Grain Refinement in As-cast AM Series Alloy

    NASA Astrophysics Data System (ADS)

    She, J.; Pan, F. S.; Hu, H. H.; Tang, A. T.; Yu, Z. W.; Song, K.

    2015-08-01

    In the present work, in order to investigate the grain refinement mechanism of AM containing Sn alloys, the as-cast AM60, AM90 alloys, and the alloys with addition of 1 wt.% Sn were fabricated by traditional casting, respectively. During the solidification of AM + Sn alloys, the morphology of divorced eutectic Mg17Al12 was refined by Mg2Sn intermetallic that served as the heterogeneous nucleation cores. The modified Mg17Al12 effectively restricted the grain growth and resulted in a grain refinement. As a result, the yield strength of as-cast AM alloys was significantly enhanced by addition of Sn, while the ductility also improved. Moreover, the edge-to-edge model was employed to predict the orientation relationship between Mg17Al12 and Mg2Sn.

  18. Secondary Confinement of Water Observed in Eutectic Melting of Aqueous Salt Systems in Nanopores.

    PubMed

    Meissner, Jens; Prause, Albert; Findenegg, Gerhard H

    2016-05-19

    Freezing and melting of aqueous solutions of alkali halides confined in the cylindrical nanopores of MCM-41 and SBA-15 silica was probed by differential scanning calorimetry (DSC). We find that the confinement-induced shift of the eutectic temperature in the pores can be significantly greater than the shift of the melting temperature of pure water. Greatest shifts of the eutectic temperature are found for salts that crystallize as oligohydrates at the eutectic point. This behavior is explained by the larger fraction of pore volume occupied by salt hydrates as compared to anhydrous salts, on the assumption that precipitated salt constitutes an additional confinement for ice/water in the pores. A model based on this secondary confinement effect gives a good representation of the experimental data. Salt-specific secondary confinement may play a role in a variety of fields, from salt-impregnated advanced adsorbents and catalysts to the thermal weathering of building materials. PMID:27124392

  19. Effect of pre-welding heat-treatments on welding a two-phase Ni{sub 3}Al alloy

    SciTech Connect

    Li, Huaxin; Jones, R.H.

    1994-05-01

    Autogenous gas-tungsten arc welding was performed on a two-phase Ni{sub 3}Al alloy. Plates 3 mm thick were subjected to three pre-welding heat treatments (PWHT): as-cast, annealed at 1100C for 23 h (HT1) and HT1 plus 1120C/30 min/air cool (HT2). As-cast alloy was characterized by dendrites with many eutectic cells located at dendrite boundaries (DBs). The eutectic cells were destroyed by HT1. However, HT2 make no further changes on microstructure. Energy dispersive X-ray spectroscopy (EDX) revealed that the DBs of as-cast alloy were enriched with Zr. The Zr enrichment at DBs was increased further by HT1 and HT2. No solidification crack visible to the unaided eye was found in either fusion zone (FZ) or heat-affected zone (HAZ) due to welding. The FZ consisted of columnar grains with a eutectic structure along the boundaries. The eutectic structure was enriched with, Zr and contained many microcracks and some Zr-rich phases. Micro-solidification cracks were occasionally found along boundaries in FZ. The alloy was sensitive to liquation cracks that occurred along DBs in the HAZ. While PWHT had no effect on the characteristics of the FZ, PWHT had a notable effect on the severity of liquation cracking. The average crack numbers per 5 cm weldment were 12 for as-cast, 14 for HT1, and 17 for HT2. The role of Zr-inducing solidification cracks in FZ and liquation cracks in HAZ is discussed.

  20. Development and Processing of Nickel Aluminide-Carbide Alloys

    NASA Technical Reports Server (NTRS)

    Newport, Timothy Scott

    1996-01-01

    With the upper temperature limit of the Ni-based superalloys attained, a new class of materials is required. Intermetallics appear as likely candidates because of their attractive physical properties. With a relatively low density, high thermal conductivity, excellent oxidation resistance, high melting point, and simple crystal structure, nickel aluminide (NiAl) appears to be a potential candidate. However, NiAl is limited in structural applications due to its low room temperature fracture toughness and poor elevated temperature strength. One approach to improving these properties has been through the application of eutectic composites. Researchers have shown that containerless directional solidification of NiAl-based eutectic alloys can provide improvement in both the creep strength and fracture toughness. Although these systems have shown improvements in the mechanical properties, the presence of refractory metals increases the density significantly in some alloys. Lower density systems, such as the carbides, nitrides, and borides, may provide NiAl-based eutectic structure. With little or no information available on these systems, experimental investigation is required. The objective of this research was to locate and develop NiAl-carbide eutectic alloys. Exploratory arc-melts were performed in NiAl-refractory metal-C systems. Refractory metal systems investigated included Co, Cr, Fe, Hf, Mo, Nb, Ta, Ti, W, and Zr. Systems containing carbides with excellent stability (i.e.,HfC, NbC, TaC, TiC, and ZrC) produced large blocky cubic carbides in an NiAl matrix. The carbides appeared to have formed in the liquid state and were randomly distributed throughout the polycrystalline NiAl. The Co, Cr, Fe, Mo, and W systems contained NiAl dendrites with a two-phase interdendritic microconstituent present. Of these systems, the NiAl-Mo-C system had the most promising microstructure for in-situ composites. Three processing techniques were used to evaluate the NiAl-Mo-C system